WorldWideScience

Sample records for cement kilns

  1. Spalling Resistant Bauxite Based Bricks for Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Peng Xigao

    2011-01-01

    @@ 1.Scope This standard specifies the term,definition,classification,labeling,technical requirements,test methods,inspection rules,packing,marking,transportation,storage,and quality certificate of spalling resistant bauxite based bricks for cement kiln.This standard is applicable to the spalling resistant bauxite based bricks for cement kiln.

  2. Static Model of Cement Rotary Kiln

    Directory of Open Access Journals (Sweden)

    Omar D. Hernández-Arboleda

    2013-11-01

    Full Text Available In this paper, a static model of cement rotary kilns is proposed. The system model is obtained through polynomial series. The proposed model is contrasted with data of a real plant, where optimal results are obtained. Expected results are measured with respect to the clinker production and the combustible consumption is measured in relation with the consumption calorific. The expected result of the approach is the increase of the profitability of the factory through the decrease of the consumption of the combustible.

  3. Utilization from Cement Kiln Dust in Removal of Acid Dyes

    Directory of Open Access Journals (Sweden)

    Mohamed E.S.I. Saraya

    2012-01-01

    Full Text Available Problem statement: The growth of industries and day to day changes in human activities has resulted in an increase in the volume and complexity of wastewater to the environment. Textile industry is one of the most water consumers industries of Egypt, thus discharges large amounts of wastewater effluents during processing, especially, in the coloring and washing steps. Cement kiln dust is a solid waste in cement manufacturing. Approximately 2.5-3.0 (6-9% million tons of cement kiln dust is produced annually in Egypt and that cause significant environmental problems. Approach: This study aims to investigate removal of some acid dyes from aqueous solution using cement kiln dust and monitoring the dye in colored cement kiln dust. Solution with 0.4 g L-1 concentration was treated with cement kiln dust until the color of dye disappears. The colored cement kiln residue was separate by filtration and dried. The concentration of dye was measured before and after treatment by UV-Vis spectroscopy as well as after washing of colored residue. Also, the colored residue was investigated with, XRD, IR and DSC techniques as well as the loss on ignition at 450°C. Results: The results found that the cement kiln dust has the power to remove all existing acid dyes and the residue has the same color of dye. When colored residue was washed with water, there was no back diffusion of dye in to water. This may be mainly due to chemical reaction that took place between cement kiln dust and dye. Thus analysis such as IR, XRD and DSC are in agreement with these results. Conclusion: CKD is efficient in the processes of dye removal from aqueous solutions. The interaction between acid dye and CKD is fast (just minutes. So, we suggest using spent CKD for dye removal of waste water.

  4. Utilization from Cement Kiln Dust in Removal of Acid Dyes

    OpenAIRE

    Mohamed E.S.I. Saraya; Mahmoud E.S. Aboul-Fetouh

    2012-01-01

    Problem statement: The growth of industries and day to day changes in human activities has resulted in an increase in the volume and complexity of wastewater to the environment. Textile industry is one of the most water consumers industries of Egypt, thus discharges large amounts of wastewater effluents during processing, especially, in the coloring and washing steps. Cement kiln dust is a solid waste in cement manufacturing. Approximately 2.5-3.0 (6-9%) million tons of cement kiln dust is pr...

  5. Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

    OpenAIRE

    Yufei Yang; Jingchuan Xue; Qifei Huang

    2013-01-01

    To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As) in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA) and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O) were mixed with cement production raw materials and calcined to produce cement clinker. Then, ...

  6. ZrO2-Containing Refractories for Cement Rotary Kilns

    Institute of Scientific and Technical Information of China (English)

    YE Guotian; XU Yanqing

    2002-01-01

    ZrO2-containing refractories have been increasingly used for cement rotary kilns. This paper discusses how the properties and performance of ZrO2-containing. Refractories are inwroved in terms of chemical attack resistance, thermal shock resistance, thermal conductivity and mechanical stress.

  7. Composite Control of Precalciner Exit Temperature in Cement Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    赵晨; 诸静

    2003-01-01

    A composite control strategy for the precalciner exit temperature in cement kiln is introduced based on a mathematical model. In this model, the raw meal flow, coal powder flow and wind flow are taken as three input variables, the clinker fow and exit teperature of cement kiln are output variables, and other influencing factors are considered as disturbance. A composite control system is synthesied by integrating self-learning PID, fuzzy and feedforward function into a combined controller, and the arithmetics for the self-learning PID controller, fuzzy controller and feedforward controller are elaborated respectively. The control strategy has been realized by software in real practice at cement factory. Application results show that the composite control technology is superior to the general PID control in control effect, and is suitable to the industrial process control with slow parameter variation, nonlinearity and uncertainty.

  8. Combustion of large solid fuels in cement rotary kilns

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma

    from traditional solid fossil fuels. This creates a need for new combustion equipment or modification of existing kiln systems, because alternative fuels may influence process stability and product quality. Process stability is mainly influenced by exposing the raw material bed in the rotary kiln...... (MBM), waste wood, sewage sludge, paper and plastics. The alternative fuel share of the total energy varies significantly from region to region, but the general trend is towards increased alternative fuel utilization. Solid alternative fuels typically have physical and chemical properties that differ...... fuels will be mixed into the cement raw materials, which is likely to affect process stability and clinker quality, as described above. The mixing of fuels and raw materials was studied experimentally in a pilot-scale rotary drum and was found to be a fast process, reaching steady state within few drum...

  9. A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

    Science.gov (United States)

    Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

    2015-06-01

    Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

  10. Combustion of large solid fuels in cement rotary kilns

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, Anders Rooma

    2012-03-15

    The cement industry has a significant interest in replacing fossil fuels with alternative fuels in order to minimize production costs and reduce CO{sub 2} emissions. These new alternative fuels are in particular solid fuels such as refuse derived fuel (RDF), tire-derived fuel (TDF), meat and bone meal (MBM), waste wood, sewage sludge, paper and plastics. This thesis provides an insight into the utilization of solid alternative fuels in the material inlet end of rotary kilns. This position is interesting because it allows utilization of large fuel particles, thereby eliminating the need for an expensive shredding of the fuels. The challenge, however, is that the solid fuels will be mixed into the cement raw materials, which is likely to affect process stability and clinker quality, as described above. The mixing of fuels and raw materials was studied experimentally in a pilot-scale rotary drum and was found to be a fast process, reaching steady state within few drum revolutions. Thus, heat transfer by conduction from the cement raw materials to the fuel particles is a major heat transfer mechanism rather than convection or radiation from the freeboard gas above the material bed. Consequently, the temperature of the cement raw materials becomes a factor of great importance for heating the fuel particles. Combustion of different alternative fuels has been investigated experimentally in a pilot-scale rotary furnace under conditions similar to those in the material inlet end of cement rotary kilns. The main focus was on tire rubber and pine wood which are relevant fuels in this context. Heating, drying and devolatilization of alternative fuels are fast processes that primarily depend on heat transfer and fuel particle size. Devolatilization of a large wood or tire particle with a thickness of 20 mm at 900 deg. C is for example around 2 minutes. By contrast, char oxidation is a slow process which may greatly reduce the amounts of solid fuels to be utilized in the

  11. Cement kiln dust: a potential feed ingredient for livestock

    Energy Technology Data Exchange (ETDEWEB)

    Wheeler, W.E.

    1978-01-01

    Cement kiln dust (composition given) from a manufacturing plant in Georgia stimulated growth and improved feed efficiencies of steers provided a basal complete diet formulated to satisfy all known requirements. Carcasses of steers fed kiln dust had more fat over the ribs and a higher marbling score than controls; organ wts. were not different from controls. Reticulorumen pH was increased from 6.21 to 6.80 by the dust and the pH values of the abomasal. small-intestinal, and cecal contents were also increased. The ration containing kiln dust was higher in Pb, As, and Se than the control diet. Kidneys and livers from all steers contained no As or Hg; their Cd content was not affected by diet; kidneys of dust-fed steers had elevated, high-normal levels of Pb, but Pb of the liver was not affected; Se levels of kidney were elevated by feeding the dust, but the basal ration was marginal in Se, and no signs of Se toxicity were observed.

  12. Carpet As An Alternative Fuel in Cement Kilns

    Energy Technology Data Exchange (ETDEWEB)

    Matthew J Realff

    2007-02-06

    Approximately 5 billion lbs of carpet will be removed from buildings in the US each year for the foreseeable future. This carpet is potentially a valuable resource because it contains plastic in the face of the carpet that can be re-used. However, there are many different types of carpet, and at least four major different plastics used to make the face. The face is woven through a backing fabric and held in place by a “glue” that is in most cases a latex cross-linked polymer which is heavily loaded with chalk (calcium carbonate). This backing has almost no value as a recycled material. In addition, carpet is a bulky material that is difficult to handle and ship and must be kept dry. It would be of significant benefit to the public if this stream of material could be kept out of landfills and some of its potential value unlocked by having high volume alternatives for recycled carpet use. The research question that this project investigated was whether carpet could be used as a fuel in a cement kiln. If this could be done successfully, there is significant capacity in the US cement industry to absorb carpet and use it as a fuel. Cement kilns could serve as a way to stimulate carpet collection and then side streams be taken for higher value uses. The research demonstrated that carpet was technically a suitable fuel, but was unable to conclude that the overall system could be economically feasible at this time with the constraints placed on the project by using an existing system for feeding the kiln. Collection and transportation were relatively straightforward, using an existing collector who had the capacity to collect high volumes of material. The shredding of the carpet into a suitable form for feeding was more challenging, but these problems were successfully overcome. The feeding of the carpet into the kiln was not successfully carried out reliably. The overall economics were not positive under the prevailing conditions of costs for transportation and size

  13. Environmental production : use of waste materials in cement kilns in China

    OpenAIRE

    Wang, Ning

    2008-01-01

    This report mainly talks about utilizing the cement kiln to dispose wastes. In China, there are huge amounts of wastes can be produced every year. China government pays more attention to the environmental protection. The government wants to dispose the wastes securely. The cement kiln is a good ‘place’ to take the wastes. The cement kiln has a high temperature, long remaining time, and can solidify the heavy metals, dispose the solid, semi-solid or liquid wastes. To dispose the wa...

  14. Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

    Energy Technology Data Exchange (ETDEWEB)

    Arachchige, Udara S.P.R.; Kawan, Dinesh; Tokheim, Lars-Andre [Telemark University College, Porsgrunn (Norway); Melaaen, Morten C. [Telemark University College, Porsgrunn (Norway); (Tel-Tek, Porsgrunn (Norway)

    2013-07-01

    The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

  15. 40 CFR 63.1220 - What are the replacement standards for hazardous waste burning cement kilns?

    Science.gov (United States)

    2010-07-01

    ... hazardous waste burning cement kilns? 63.1220 Section 63.1220 Protection of Environment ENVIRONMENTAL..., and Lightweight Aggregate Kilns § 63.1220 What are the replacement standards for hazardous waste... oxygen; (4) For arsenic, beryllium, and chromium, both: (i) Emissions in excess of 2.1 × 10−5...

  16. [Comparison of fixation effects of heavy metals between cement rotary kiln co-processing and cement solidification/stabilization].

    Science.gov (United States)

    Zhang, Jun-li; Liu, Jian-guo; Li, Cheng; Jin, Yi-ying; Nie, Yong-feng

    2008-04-01

    Both cement rotary kiln co-processing hazardous wastes and cement solidification/stabilization could dispose heavy metals by fixation. Different fixation mechanisms lead to different fixation effects. The same amount of heavy metal compounds containing As, Cd, Cr, Cu, Pb, Zn were treated by the two kinds of fixation technologies. GB leaching test, TCLP tests and sequential extraction procedures were employed to compare the fixation effects of two fixation technologies. The leached concentration and chemical species distribution of heavy metals in two grounded mortar samples were analyzed and the fixation effects of two kinds of technologies to different heavy metals were compared. The results show the fixation effect of cement rotary kiln co-processing technology is better than cement solidification/stabilization technology to As, Pb, Zn. Calcinations in cement rotary kiln and then hydration help As, Pb, Zn contained in hazardous wastes transform to more steady chemical species and effectively dispose these heavy metals compounds. Cr3+ is liable to be converted to much more toxic and more mobile Cr6+ state in cement rotary kiln. And so Cr wastes are more fit for treatment by cement solidification/stabilization technology. The work could provide a basis when choosing disposal technologies for different heavy metals and be helpful to improve the application and development of cement rotary kiln co-processing hazardous wastes.

  17. Theoretical and experimental studies on combustion of alternative fuels in cement kilns

    OpenAIRE

    Axelsen, Ernst Petter

    2002-01-01

    In this thesis, the utilization of alternative fuels for NOx reduction by means of reburning and advanced reburning is sonsidered. Laboratory experiments, full-scale experiments and computational fluid dynamic (CFD) simulations are the basis of the thesis.The goal of the work was to characterize alternative fuels used in cement kilns, with focus on the processes taking place in the precalciner of the cement kiln. To facilitate testing under controlled process conditons, a lab-scale circulatin...

  18. [Release amount of heavy metals in cement product from co-processing waste in cement kiln].

    Science.gov (United States)

    Yang, Yu-Fei; Huang, Qi-Fei; Zhang, Xia; Yang, Yu; Wang, Qi

    2009-05-15

    Clinker was produced by Simulating cement calcination test, and concrete samples were also prepared according to national standard GB/T 17671-1999. Long-term cumulative release amount of heavy metals in cement product from co-processing waste in cement kiln was researched through leaching test which refers to EA NEN 7371 and EA NEN 7375, and one-dimensional diffusion model which is on the base of Fick diffusion law. The results show that availabilities of heavy metals are lower than the total amounts in concrete. The diffusion coefficients of heavy metals are different (Cr > As > Ni > Cd). During 30 years service, the cumulative release amounts of Cr, As, Ni and Cd are 4.43 mg/kg, 0.46 mg/kg, 1.50 mg/kg and 0.02 mg/kg, respectively, and the ratios of release which is the division of cumulative release amount and availability are 27.0%, 18.0%, 3.0% and 0.2%, respectively. The most important influence factor of cumulative release amount of heavy metal is the diffusion coefficient, and it is correlative to cumulative release amount. The diffusion coefficient of Cr and As should be controlled exactly in the processing of input the cement-kiln. PMID:19558131

  19. Assessment of mercury emission at Norcem's cement kiln by use of 203 Hg tracer

    OpenAIRE

    Eriksen, Dag Øistein; Tokheim, Lars-André; Eriksen, T.A.; Meyer, Julien; Qvenild, Carsten

    2005-01-01

    In manufacture of cement clinker, mercury is introduced in the cement kiln system via the fuels and as constituents in the raw materials, i.e., limestone, iron ore, etc. The permissible emission of Hg to air is very low (0.05 mg/Nm3) due to its toxicity. Thus, it is important to know how mercury distributes and behaves in the kiln system. The objective of the study was to measure the distribution of mercury in the kiln system, to measure the hold up time of Hg, to measure the portion...

  20. Energy auditing and recovery for dry type cement rotary kiln systems - a case study

    Energy Technology Data Exchange (ETDEWEB)

    Engin, T.; Ari, V. [University of Sakarya (Turkey). Dept. of Mechanical Engineering

    2005-03-01

    Cement production has been one of the most energy intensive industries in the world. In order to produce clinker, rotary kilns are widely used in cement plants. This paper deals with the energy audit analysis of a dry type rotary kiln system working in a cement plant in Turkey. The kiln has a capacity of 600 ton-clinker per day. It was found that about 40% of the total input energy was being lost through hot flue gas (19.15%), cooler stack (5.61%) and kiln shell (15.11% convection plus radiation). Some possible ways to recover the heat losses are also introduced and discussed. Findings showed that approximately 15.6% of the total input energy (4 MW) could be recovered. (author)

  1. Carbon dioxide sequestration in cement kiln dust through mineral carbonation.

    Science.gov (United States)

    Huntzinger, Deborah N; Gierke, John S; Kawatra, S Komar; Eisele, Timothy C; Sutter, Lawrence L

    2009-03-15

    Carbon sequestration through the formation of carbonates is a potential means to reduce CO2 emissions. Alkaline industrial solid wastes typically have high mass fractions of reactive oxides that may not require preprocessing, making them an attractive source material for mineral carbonation The degree of mineral carbonation achievable in cement kiln dust (CKD) underambienttemperatures and pressures was examined through a series of batch and column experiments. The overall extent and potential mechanisms and rate behavior of the carbonation process were assessed through a complementary set of analytical and empirical methods, including mass change, thermal analysis, and X-ray diffraction. The carbonation reactions were carried out primarily through the reaction of CO2 with Ca(OH)2, and CaCO3 was observed as the predominant carbonation product. A sequestration extent of over 60% was observed within 8 h of reaction without any modifications to the waste. Sequestration appears to follow unreacted core model theory where reaction kinetics are controlled by a first-order rate constant at early times; however, as carbonation progresses, the kinetics of the reaction are attenuated by the extent of the reaction due to diffusion control, with the extent of conversion never reaching completion. PMID:19368202

  2. Energy recovery from wastes : experience with solid alternative fuels combustion in a precalciner cement kiln

    OpenAIRE

    Tokheim, Lars-André; Gautestad, Tor; Axelsen, Ernst Petter; Bjerketvedt, Dag

    2001-01-01

    Today virtually all cement clinker burning processes take place in rotary kilns. A mixture of calcareous and argilaceous materials is heated to a temperature of about 1450 °C. In this process decarbonation followed by partial fusion occurs, and nodules of so-called clinker are formed. The cooled clinker is mixed with a few percent of gypsum, and ground into a fine meal – cement. The most modern cement kilns are equipped with a precalciner, in which most of the calcium carbonate...

  3. Hydrothermal Characteristics of Blended Cement Pastes Containing Silica Sand Using Cement Kiln Dust as an Activator

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The hydrothermal reactivity of silica sand was studied using cement kiln dust (CKD) as an activator in addition to the Portlandcement fraction of El-Karnak cement (a blend of ordinary Portland cement and ground sand). Autoclaved El-Karnak cementpastes were studied at pressures of 0.507, 1.013 and 1.520 MPa of saturated steam with respect to their compressive strength,kinetics of hydrothermal reaction and the phase composition of the formed hydrates. The role of CKD in affecting thephysicochemical and mechanical properties of El-Karnak cement pastes was studied by autoclaving of several pastes containing5, 7.5, 10 and 20% CKD at a pressure of 1.013 MPa of saturated steam. CKD was added either as a raw CKD (unwashed) orafter washing with water (washed CKD). The results of these physicochemical studies obtained could be related as much aspossible to the role of CKD (raw or washed) in affecting the hydrothermal reactivity of silica sand in El-Karnak cement pastes.

  4. Case study: improvement of performance of cement industry rotary kilns by using a solid radiotracers

    International Nuclear Information System (INIS)

    In the present report, residence time distribution (RTD) of the cement blended raw meal has been determined by the use of 7,4x108 Bq (20 mCi) of La 40 as a dust radioactive tracer in the chemical form of La2O3. Five scintillation detector were installed alongside the kiln. Analysis and interpretation of response curves were made to draw conclusions about the improvement of the rotary kiln performance

  5. Application of the Hand-instrument of Measurement of Tyre Gap and Diameter in Cement Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This article is concerned with the cement rotary kiln, the hand-instrument of measurements of tyre gap and the outer diameter. The accuracy of measurements of tyre gap and diameter is less than ±1mm. The hand- instrument wins two patents in China. It has been applied to the measurement for 16 sets of cement rotary kiln in China.

  6. Characterization and utilization of cement kiln dusts (CKDs) as partial replacements of Portland cement

    Science.gov (United States)

    Khanna, Om Shervan

    The characteristics of cement kiln dusts (CKDs) and their effects as partial replacement of Portland Cement (PC) were studied in this research program. The cement industry is currently under pressure to reduce greenhouse gas (GHG) emissions and solid by-products in the form of CKDs. The use of CKDs in concrete has the potential to substantially reduce the environmental impact of their disposal and create significant cost and energy savings to the cement industry. Studies have shown that CKDs can be used as a partial substitute of PC in a range of 5--15%, by mass. Although the use of CKDs is promising, there is very little understanding of their effects in CKD-PC blends. Previous studies provide variable and often conflicting results. The reasons for the inconsistent results are not obvious due to a lack of material characterization data. The characteristics of a CKD must be well-defined in order to understand its potential impact in concrete. The materials used in this study were two different types of PC (normal and moderate sulfate resistant) and seven CKDs. The CKDs used in this study were selected to provide a representation of those available in North America from the three major types of cement manufacturing processes: wet, long-dry, and preheater/precalciner. The CKDs have a wide range of chemical and physical composition based on different raw material sources and technologies. Two fillers (limestone powder and quartz powder) were also used to compare their effects to that of CKDs at an equivalent replacement of PC. The first objective of this study was to conduct a comprehensive composition analysis of CKDs and compare their characteristics to PC. CKDs are unique materials that must be analyzed differently from PC for accurate chemical and physical analysis. The present study identifies the chemical and physical analytical methods that should be used for CKDs. The study also introduced a method to quantify the relative abundance of the different

  7. Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

    Directory of Open Access Journals (Sweden)

    Udara S. P. R. Arachchige, Dinesh Kawan, Lars-André Tokheim, Morten C. Melaaen

    2014-01-01

    Full Text Available The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

  8. Stabilization/solidification of selenium-impacted soils using Portland cement and cement kiln dust.

    Science.gov (United States)

    Moon, Deok Hyun; Grubb, Dennis G; Reilly, Trevor L

    2009-09-15

    Stabilization/solidification (S/S) processes were utilized to immobilize selenium (Se) as selenite (SeO(3)(2-)) and selenate (SeO(4)(2-)). Artificially contaminated soils were prepared by individually spiking kaolinite, montmorillonite and dredged material (DM; an organic silt) with 1000 mg/kg of each selenium compound. After mellowing for 7 days, the Se-impacted soils were each stabilized with 5, 10 and 15% Type I/II Portland cement (P) and cement kiln dust (C) and then were cured for 7 and 28 days. The toxicity characteristic leaching procedure (TCLP) was used to evaluate the effectiveness of the S/S treatments. At 28 days curing, P doses of 10 and 15% produced five out of six TCLP-Se(IV) concentrations below 10mg/L, whereas only the 15% C in DM had a TCLP-Se(IV) concentration pozzolan doses up to 10 times less than the treatments that established the BDAT. Neither pozzolan was capable of reducing the TCLP-Se(VI) concentrations below 25mg/L. Se-soil-cement slurries aged for 30 days enabled the identification of Se precipitates by X-ray powder diffraction (XRD) and scanning electron microscopy (SEM)-energy dispersive X-ray spectroscopy (EDX). XRD and SEM-EDX analyses of the Se(IV)- and Se(VI)-soil-cement slurries revealed that the key selenium bearing phases for all three soil-cement slurries were calcium selenite hydrate (CaSeO(3).H(2)O) and selenate substituted ettringite (Ca(6)Al(2)(SeO(4))(3)(OH)(12).26H(2)O), respectively.

  9. Stabilization/solidification of selenium-impacted soils using Portland cement and cement kiln dust

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Deok Hyun, E-mail: dmoon10@hotmail.com [W.M. Keck Geoenvironmental Laboratory, Center for Environmental Systems, Stevens Institute of Technology, Hoboken, NJ 07030 (United States); Department of Environmental Engineering, Chosun University, Gwangju 501-759 (Korea, Republic of); Grubb, Dennis G. [W.M. Keck Geoenvironmental Laboratory, Center for Environmental Systems, Stevens Institute of Technology, Hoboken, NJ 07030 (United States); Schnabel Engineering, LLC, 510 East Gay Street, West Chester, PA 19380 (United States); Reilly, Trevor L. [W.M. Keck Geoenvironmental Laboratory, Center for Environmental Systems, Stevens Institute of Technology, Hoboken, NJ 07030 (United States)

    2009-09-15

    Stabilization/solidification (S/S) processes were utilized to immobilize selenium (Se) as selenite (SeO{sub 3}{sup 2-}) and selenate (SeO{sub 4}{sup 2-}). Artificially contaminated soils were prepared by individually spiking kaolinite, montmorillonite and dredged material (DM; an organic silt) with 1000 mg/kg of each selenium compound. After mellowing for 7 days, the Se-impacted soils were each stabilized with 5, 10 and 15% Type I/II Portland cement (P) and cement kiln dust (C) and then were cured for 7 and 28 days. The toxicity characteristic leaching procedure (TCLP) was used to evaluate the effectiveness of the S/S treatments. At 28 days curing, P doses of 10 and 15% produced five out of six TCLP-Se(IV) concentrations below 10 mg/L, whereas only the 15% C in DM had a TCLP-Se(IV) concentration <10 mg/L. Several treatments satisfied the USEPA TCLP best demonstrated available technology (BDAT) limits (5.7 mg/L) for selenium at pozzolan doses up to 10 times less than the treatments that established the BDAT. Neither pozzolan was capable of reducing the TCLP-Se(VI) concentrations below 25 mg/L. Se-soil-cement slurries aged for 30 days enabled the identification of Se precipitates by X-ray powder diffraction (XRD) and scanning electron microscopy (SEM)-energy dispersive X-ray spectroscopy (EDX). XRD and SEM-EDX analyses of the Se(IV)- and Se(VI)-soil-cement slurries revealed that the key selenium bearing phases for all three soil-cement slurries were calcium selenite hydrate (CaSeO{sub 3}.H{sub 2}O) and selenate substituted ettringite (Ca{sub 6}Al{sub 2}(SeO{sub 4}){sub 3}(OH){sub 12}.26H{sub 2}O), respectively.

  10. Test burn with PCB-oil in a local cement kiln in Sri Lanka.

    Science.gov (United States)

    Karstensen, Kåre Helge; Mubarak, Azeez M; Gunadasa, H N; Wijagunasekara, Bandulasoma; Ratnayake, Niranjanie; Alwis, Ajith De; Fernando, Jayavilal

    2010-02-01

    The production and use of polychlorinated biphenyls (PCBs) have ceased and most developed countries have disposed off their stocks long time ago. PCBs can however still be found in the environment and one important source is accumulated stocks in developing countries. Sound treatment of PCB is costly and most developing countries do not have dedicated hazardous waste incinerators or non-combustion technologies available for domestic disposal and can usually not afford export. High temperature cement kilns have been used to treat organic hazardous wastes in developed countries for decades and shown to constitute a sound option if well managed and controlled. In contrast to dedicated hazardous waste incinerators and other treatment techniques, cement kilns are already in place in virtually every country and may constitute a treatment option. The objective of this study was therefore to carry out the first test burn with PCB-oil in a developing country cement kiln and to assess its feasibility and destruction performance. The 3 d test burn demonstrated that the Sri Lankan cement kiln was able to destroy PCB in an irreversible and environmental sound manner without causing any new formation of PCDD/PCDF or HCB. The destruction and removal efficiency (DRE) was better than 99.9999% at the highest PCB feeding rate. PMID:20004933

  11. Dynamic measurement of mercury adsorption and oxidation on activated carbon in simulated cement kiln flue gas

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian;

    2012-01-01

    of the sulfite converter is short and typically within 2min. Dynamic mercury adsorption and oxidation tests on commercial activated carbons Darco Hg and HOK standard were performed at 150°C using simulated cement kiln gas and a fixed bed reactor system. It is shown that the converter and analyzer system...

  12. SO2 Release as a Consequence of Alternative Fuel Combustion in Cement Rotary Kiln Inlets

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Glarborg, Peter;

    2015-01-01

    The combustion of alternative fuels in direct contact with the bed material of the rotary kiln may cause local reducing conditions and, subsequently, decomposition of sulfates from cement raw materials, increasing the SO2 concentration in the gas phase. The decomposition of sulfates increases...

  13. AIR POLLUTION CONTROL THROUGH KILN RECYCLING BY-PASS DUST IN A CEMENT FACTORY

    Directory of Open Access Journals (Sweden)

    F. Mohsenzadeh, J. Nouri, A. Ranjbar, M. Mohammadian Fazli, A. A. Babaie

    2006-01-01

    Full Text Available Air pollution is a major problem in the industrial areas. Cement dust is one of the important environmental pollutants. In this study the possibility of dust recycling especially kiln dust which has significant importance regarding air pollution in the cement plant, was examined. Tehran cement factory is one of the most important Iranian factories which is located in Tehran. This factory produces high volume of pollutants that are released to in environment. The possibility of reusing of kiln by pass returned dust has been examined in this factory. Different percentages of kiln by-pass dust of this factory were added to products and outcomes of its presence in parameters such as chemical compound, granulation, primary and final catch time, volume expansion, consumed water and resistance of mortar were surveyed. The result indicated that by adding the amounts of 3-8 dust the mortar resistance increase, but adding more than 15%, the mortar resistance has been decreased. Survey in consumed water proved that adding dust to cement, the trend for consuming water is decreased. After dust addition dust, primary and final catch time were compared in different samples and data which showed decrease in dust added samples. Cements with dust added showed increase in auto clave expansion. Overally, results proved that, the best percentage rate of dust addition to the cement was 15%.

  14. Distribution of Hg, As and Se in material and flue gas streams from preheater-precalciner cement kilns and vertical shaft cement kilns in China.

    Science.gov (United States)

    Yan, Dahai; Peng, Zheng; Ding, Qiong; Karstensen, Kåre Helge; Engelsen, Christian J; Li, Li; Ren, Yong; Jiang, Chen

    2015-08-01

    The aim of this study was to evaluate the behavior of Hg, As, and Se in cement production. Two types of cement plants were studied, including the vertical shaft kiln (VSK) and preheater-precalciner kiln (PPK) processes. Determination of Hg, As, and Se in the main material and gas streams were performed. It was found that recycling of particulate matter captured by an air pollution control device caused a significant enrichment of Hg and As inside both processes. The total quantity of Hg entering the process and the quantity emitted to the atmosphere were found to be 10-109 and 6.3-38 mg, respectively, per ton of clinker produced. The average Hg emission was calculated to be around 41% of the total mercury input. The emissions found complied with the European Union (EU) limit and exceeded partly the U.S. limit. Furthermore, it was found that oxidized mercury was the dominant species in the PPK process, whereas the reduced form was dominant in the VSK process, due to the oxidizing and reducing gas conditions, respectively. Regarding the distribution of As and Se, the major amounts were bound to the solid materials, that is, cement clinker and particulate matter. Based on cement production data in China in 2013, the annual emissions of Hg and As were estimated to be in the range of 8.6-52 and 4.1-9.5 tons, respectively. PMID:26037967

  15. Kiln process impact of alternative solid fuel combustion in the cement kiln main burner - Mathematical modelling and full-scale experiment

    OpenAIRE

    Ariyaratne, Hiromi Wijesinghe; Melaaen, Morten Christian; Tokheim, Lars André; Manjula, Edirisinghe V. P. J.

    2014-01-01

    Increased use of alternative fuels in cement kilns is a trend in the world. However, replacing fossil fuels like coal with different alternative fuels will give various impacts on the overall kiln process due to the fuel characteristics. Hence, it is important to know to what extent the fossil fuels can be replaced by different alternative fuels without severely changing process conditions, product quality or emissions. In the present study, a mass and energy balance for the combustion of dif...

  16. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    International Nuclear Information System (INIS)

    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production

  17. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H. [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China); Ye, X.C., E-mail: yexuchu@njtech.edu.cn [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China)

    2014-08-15

    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

  18. A New Kind of Eco-Cement Made of Cement Kiln Dust and Granular Blast Furnace Slag

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A research project was conducted to manufacture eco-cement for sustainable development using cement kiln dust( CKD ) and granular blast furnace slag( GBFS ).In the project, the burning process and mineral compositions of CKD clinker were investigated.Dife rent mineralizers such as CaSO4 and CaF2 , sulfur and alkali content were considered.The strength of CKD and GBFS eco-cement were evaluated.The results indicate the CKD clinker can not only form ordinary cement clinker minerals such as C3 S, C2 S and C4 AF, but also form strength to the Portland cement grade 32.5 when blend proportion is properly applied.

  19. Effects of bypass system on PCDD/F emission and chlorine circulation in cement kilns.

    Science.gov (United States)

    Zhan, Ming-Xiu; Fu, Jianying; Chen, Tong; Li, Yeqing; Zhang, Jiang; Li, Xiao-Dong; Yan, Jian-Hua; Buekens, Alfons

    2016-10-01

    A bypass at the kiln inlet allows the effective reduction of alkali chloride cycles and thus perhaps affects the emission of PCDD/Fs. Effects of bypass system on PCDD/F emission and chlorine circulation were studied in two typical dry cement kilns with 5000 ton/day clinker capacity in China and named CK1 and CK2, respectively. Firstly, the emission level of PCDD/Fs with the operation of bypass system was estimated in CK1, to certify that bypass system has a perfect adaption to the cement kiln regarding the PCDD/F emission even with the refuse derived fuel (RDF) as the replacement of fuel. On the other hand, the operating conditions in the CK2 were scrutinised by monitoring the concentrations of SO2, NH3 and HCl. In addition, the characteristics of raw meal, clinker, bag filter ash and bypass ash were also investigated by Energy Dispersive Spectrometer (EDS), metal and chlorine analysis. The balance of chlorine showed that 18 % of the possible accumulated chlorine could be ejected from the cement kiln system when 2 % of kiln exhaust gas was extracted. Furthermore, the emission level of PCDD/Fs in the main flue gas also decreased from 0.037 ± 0.035 ng I-TEQ/Nm(3) to 0.019 ± 0.007 ng I-TEQ/Nm(3) with a reduction efficiency of 48.2 %. Most importantly, PCDD/F emission from the bypass system was proven to have rather minor effect on the total emission factor. The congener distributions of PCDD/Fs were also analysed in the flue gas and fly ash, before and after application of bypass system, to find cues to the formation mechanism.

  20. Plant Test of Industrial Waste Disposal in a Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    刘阳生; 韩杰; 等

    2003-01-01

    Destruction of industrial waste in cement rotary kilins(CRKs) is an alternative technology for the treatment of certain types of industrial waste(IW).In this paper,three typical types of industrial wastes were co-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal(especially solid waste disposal )on the quality of clinker and the concentration of pollutants in air emission.Experimental results show that(1) waste disposal does not affect the quality of clinker and fly ash,and fly ash after the IW disposal can still be used in the cement production,(2) heavy metals from IW are immobilized and stabilized in the clinker and cement,and (3) concentration of pollutants in air emission is far below than the permitted values in the China National Standard-Air Pollutants Emission Standard(GB 16297-1996).

  1. Optimum feeding rate of solid hazardous waste in a cement kiln burner

    Directory of Open Access Journals (Sweden)

    W.K. Hiromi Ariyaratne, Morten C. Melaaen, Lars-André Tokheim

    2013-01-01

    Full Text Available Solid hazardous waste mixed with wood chips (SHW is a partly CO2 neutral fuel, and hence is a good candidate for substituting fossil fuels like pulverized coal in rotary kiln burners used in cement kiln systems. SHW is used in several cement plants, but the optimum substitution rate has apparently not yet been fully investigated. The present study aims to find the maximum possible replacement of coal by SHW, without negatively affecting the product quality, emissions and overall operation of the process. A full-scale experiment was carried out in the rotary kiln burner of a cement plant by varying the SHW substitution rate from 0 to 3 t/hr. Clinker quality, emissions and other relevant operational data from the experiment were analysed using fuel characteristics of coal and SHW. The results revealed that SHW could safely replace around 20% of the primary coal energy without giving negative effects. The limiting factor is the free lime content of the clinker. Results from the present study were also compared with results from a previous test using meat and bone meal.

  2. Combustion of solid alternative fuels in the cement kiln burner

    DEFF Research Database (Denmark)

    Nørskov, Linda Kaare

    , and particle size and shape. A one-dimensional mathematical model of the rotary kiln flame is developed to evaluate the influence of fuel properties and combustion system parameters on the fuel burnout and flame temperature profile. Two alternative fuel cases are simulated; dried sewage sludge and refuse...... derived fuel firing. Firing sewage sludge or refused derived fuel with large particles and high moisture contents at conditions similar to a coal fired flame results in an elongated flame and a burnout time exceeding the available time in suspension. Fuel pretreatment, i.e. grinding and drying...... and applying O2 enrichment it is found that full conversion of the large alternative fuel particles may be reached. The simplified mathematical model may serve as a tool for predicting the effect of introducing new fuels on burnout behaviour, and flame properties such as flame length and gas temperature...

  3. Sulfur Release during Alternative fuels Combustion in Cement Rotary Kilns

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar

    Cement production is an energy-intensive process, whic h has traditionally been dependent on fossil fuels. However, the usage of selected waste, biomass, and by-products with recoverable calorific value, defined as alternative fuels, is increasing and their combustion is mo re challenging compared...... to fossil fuels, due to the lack of experience in handling the different and va rying combustion characteristics caused by different chemical and physical properties, e.g. higher moisture content and larger particle sizes. When full combustion of alternative fuels in the calcin er and/or main burner...... in order to separate the influence of the simultaneous phenomena occurring in the experimental set-up, such as mixing th e fuel with the bed material, heating up of a particle, 5 iii Abstract Cement production is an energy-intensive process, whic h has traditionally been dependent on fossil fuels. However...

  4. Distributions, profiles and formation mechanisms of polychlorinated naphthalenes in cement kilns co-processing municipal waste incinerator fly ash.

    Science.gov (United States)

    Liu, Guorui; Zhan, Jiayu; Zhao, Yuyang; Li, Li; Jiang, Xiaoxu; Fu, Jianjie; Li, Chunping; Zheng, Minghui

    2016-07-01

    Co-processing municipal solid waste incinerator (MSWI) fly ash in cement kilns is challenging because the unintentional production of persistent organic pollutants (POPs) during the process is not well understood. The distributions, profiles and formation mechanisms of polychlorinated naphthalenes (PCNs) as new POPs covered under Stockholm Convention in two cement kilns co-processing MSWI fly ash were studied. The average concentrations of PCNs in stack gas samples were 710 ng m(-3). The PCN concentration in particle samples collected from different process stages in the cement kilns ranged from 1.1 to 84.7 ng g(-1). Three process sites including suspension pre-heater boiler, humidifier tower, and the kiln back-end bag filter were identified to be the major formation sites of PCNs in cement kilns co-processing MSWI fly ash. The PCN distribution patterns were similar to that of polychlorinated dibenzo-p-dioxin and dibenzofuran (PCDD/Fs), which indicates the possibility for simultaneous control of PCNs and PCDD/Fs in cement kilns co-processing fly ash. Chlorination was suggested to be an important formation mechanism of PCNs, and chlorination pathways of PCN congeners are proposed based on the congener profiles. Thermodynamic calculations, including relative thermal energies (ΔE) and standard free energy of formation (ΔG), and the charge densities of the carbon atoms in PCN supported the proposed chlorination mechanisms for PCN formation. The results presented in this study might provide helpful information for developing techniques and strategies to control PCN emissions during cement kilns co-processing MSWI fly ash.

  5. Distributions, profiles and formation mechanisms of polychlorinated naphthalenes in cement kilns co-processing municipal waste incinerator fly ash.

    Science.gov (United States)

    Liu, Guorui; Zhan, Jiayu; Zhao, Yuyang; Li, Li; Jiang, Xiaoxu; Fu, Jianjie; Li, Chunping; Zheng, Minghui

    2016-07-01

    Co-processing municipal solid waste incinerator (MSWI) fly ash in cement kilns is challenging because the unintentional production of persistent organic pollutants (POPs) during the process is not well understood. The distributions, profiles and formation mechanisms of polychlorinated naphthalenes (PCNs) as new POPs covered under Stockholm Convention in two cement kilns co-processing MSWI fly ash were studied. The average concentrations of PCNs in stack gas samples were 710 ng m(-3). The PCN concentration in particle samples collected from different process stages in the cement kilns ranged from 1.1 to 84.7 ng g(-1). Three process sites including suspension pre-heater boiler, humidifier tower, and the kiln back-end bag filter were identified to be the major formation sites of PCNs in cement kilns co-processing MSWI fly ash. The PCN distribution patterns were similar to that of polychlorinated dibenzo-p-dioxin and dibenzofuran (PCDD/Fs), which indicates the possibility for simultaneous control of PCNs and PCDD/Fs in cement kilns co-processing fly ash. Chlorination was suggested to be an important formation mechanism of PCNs, and chlorination pathways of PCN congeners are proposed based on the congener profiles. Thermodynamic calculations, including relative thermal energies (ΔE) and standard free energy of formation (ΔG), and the charge densities of the carbon atoms in PCN supported the proposed chlorination mechanisms for PCN formation. The results presented in this study might provide helpful information for developing techniques and strategies to control PCN emissions during cement kilns co-processing MSWI fly ash. PMID:27135696

  6. Increasing Energy Efficiency and Reducing Emissions from China's Cement Kilns. Audit Report of Two Cement Plants in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Zhou, Nan [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Thekdi, Arvind [E3M, Inc., St. Paul, MN (United States); Lan, Wang [China Building Materials Academy, Beijing (China)

    2011-07-01

    The study documented in this report was initiated in order to conduct an energy assessment and to identify the relationship between combustion issues and emissions from cement kilns. A new suspension preheater/precalciner (NSP) rotary cement kiln at one cement manufacturing facility (referred to as Shui Ni 1 in this report) and a vertical shaft kiln (VSK) at another cement manufacturing facility (referred to as Shui Ni 2 in this report), which are both in Shandong Province, were selected to conduct the energy and emission assessments through collection of data. Based on analysis of the data collected during this assessment, several actions are suggested that could lead to reduction in coal use and reduction in emission of gaseous pollutants from the system.

  7. The effect of alternative fuel combustion in the cement kiln main burner on production capacity and improvement with oxygen enrichment.

    OpenAIRE

    Ariyaratne, W. K. Hiromi; Melaaen, Morten Christian; Tokheim, Lars-André

    2013-01-01

    A mathematical model based on a mass and energy balance for the combustion in a cement rotary kiln was developed. The model was used to investigate the impact of replacing about 45 % of the primary coal energy by different alternative fuels. Refuse derived fuel, waste wood, solid hazardous waste and liquid hazardous waste were used in the modeling. The results showed that in order to keep the kiln temperature unchanged, and thereby maintain the required clinker quality, the production capa...

  8. Degradation of Alumina and Magnesia Chrome refractory bricks in Portland cement kiln – Corrected version*

    Directory of Open Access Journals (Sweden)

    Ben Addi K.

    2014-05-01

    Full Text Available In cement plants, the refractory products are particularly confronted to partially liquid oxide phases at temperature ranging between 900°C and 1700°C. All constituents of these products have to resist not only to thermal constraints, but also to the thermochemical solicitations which result from contact material/coating. In order to study the phenomenon of degradation of refractory bricks in cement kilns and to identify the causes of their degradation, we proceed to the examination of industrial cases in cement kiln. Many chemical tests of the degraded refractory bricks have been done and the results acquired were compared to the ones not used. The analysis of the results is doing using different techniques (Loss of ignition, X-ray Fluorescence, X-ray Diffraction. The results show that the degradation of the used bricks in the clinkering and cooling zone is due to the infiltration of aggressive elements such us sulphur, alkali (Na2O, K2O .... The chemical interaction between the Portland clinker phases and refractory material has also an importance on the stability of the coating and consequently on the life of the refractories.

  9. Effects of co-processing sewage sludge in cement kiln on NOx, NH3 and PAHs emissions.

    Science.gov (United States)

    Lv, Dong; Zhu, Tianle; Liu, Runwei; Lv, Qingzhi; Sun, Ye; Wang, Hongmei; Liu, Yu; Zhang, Fan

    2016-09-01

    The effects of co-processing sewage sludge in cement kiln on NOx, NH3 and PAHs emissions were systematically investigated in a cement production line in Beijing. The results show that co-processing the sewage sludge was helpful to reduce NOx emission, which primarily depends on the NH3 amount released from the sewage sludge. Meanwhile, NOx and NH3 concentrations in the flue gas have a negative correlation, and the contribution of feeding the sewage sludge to NOx removal decreased with the increase of injection amount of ammonia water in the SNCR system. Therefore, it is suggested that the injection amount of ammonia water in SNCR system may reduce to cut down the operating costs during co-processing the sewage sludge in cement kiln. In addition, the emission of total PAHs seems to increase with the increased amount of the sewage sludge feeding to the cement kiln. However, the distributions of PAHs were barely changed, and lower molecular weight PAHs were mainly distributed in gaseous phase, accounted for the major portion of PAHs when co-processing sewage sludge in cement kiln. PMID:27343866

  10. Action-Dependent Adaptive Critic Design Based Neurocontroller for Cement Precalciner Kiln

    Directory of Open Access Journals (Sweden)

    Baosheng Yang

    2009-10-01

    Full Text Available There are many factors that can affect the calciner process of cement production, such as highly nonlinearity and time-lag, making it very difficult to establish an accurate model of the cement precalciner kiln (PCK system. In order to reduce transport energy consumption and to ensure the quality of cement clinker burning, one needs to explore different control methods from the traditional way. Adaptive Critic Design (ACD integrated neural network, reinforcement learning and dynamic programming techniques, is a new optimal method. As the PCK system parameters change frequently with high real-time property, ADACD (Action-Dependant ACD algorithm is used in PCK system to control the temperature of furnace export and oxygen content of exhaust. ADACD does not depend on the system model, it may use historical data to train a controller offline, and then adapt online. Also the BP network of artificial neural network is used to accomplish the network modeling, and action and critic modules of the algorithm. The results of simulation show that, after the fluctuations in the early control period, the controlled parameters tend to be stabilized guaranteeing the quality of cement clinker calcining.

  11. Variations and factors that influence the formation of polychlorinated naphthalenes in cement kilns co-processing solid waste.

    Science.gov (United States)

    Jin, Rong; Zhan, Jiayu; Liu, Guorui; Zhao, Yuyang; Zheng, Minghui

    2016-09-01

    Pilot studies of unintentionally produced pollutants should be performed before waste being co-processed in cement kilns. Polychlorinated naphthalene (PCN) formation and emission from cement kilns co-processing sorted municipal solid waste, sewage sludge, and waste acid, however, have not previously been studied. Here, PCNs were analyzed in stack gas samples and solid samples from different stages of three cement production runs. PCN destruction efficiencies were higher when waste was co-processed (93.1% and 88.7% in two tests) than when waste was not co-processed (39.1%), so co-processing waste would not increase PCN outputs. The PCN concentrations were higher in particle samples from the C1 preheater and stages at back end of kiln than in particle samples from other stages, suggesting that cyclone preheater and back end of kiln should be focused for controlling PCN emissions. Besides that, based on the variation of PCN concentrations and corresponding operating conditions in different stages, the temperature, feeding materials, and chlorine content were suggested as the main factors influencing PCN formation. The PCN homologue and congener profiles suggested chlorination and dechlorination were the main PCN formation and decomposition pathways, and congeners CN-23, CN-46, and CN-59 appear to be appropriate indicators of PCNs emitted from coal-burning sources. PMID:27187059

  12. Variations and factors that influence the formation of polychlorinated naphthalenes in cement kilns co-processing solid waste.

    Science.gov (United States)

    Jin, Rong; Zhan, Jiayu; Liu, Guorui; Zhao, Yuyang; Zheng, Minghui

    2016-09-01

    Pilot studies of unintentionally produced pollutants should be performed before waste being co-processed in cement kilns. Polychlorinated naphthalene (PCN) formation and emission from cement kilns co-processing sorted municipal solid waste, sewage sludge, and waste acid, however, have not previously been studied. Here, PCNs were analyzed in stack gas samples and solid samples from different stages of three cement production runs. PCN destruction efficiencies were higher when waste was co-processed (93.1% and 88.7% in two tests) than when waste was not co-processed (39.1%), so co-processing waste would not increase PCN outputs. The PCN concentrations were higher in particle samples from the C1 preheater and stages at back end of kiln than in particle samples from other stages, suggesting that cyclone preheater and back end of kiln should be focused for controlling PCN emissions. Besides that, based on the variation of PCN concentrations and corresponding operating conditions in different stages, the temperature, feeding materials, and chlorine content were suggested as the main factors influencing PCN formation. The PCN homologue and congener profiles suggested chlorination and dechlorination were the main PCN formation and decomposition pathways, and congeners CN-23, CN-46, and CN-59 appear to be appropriate indicators of PCNs emitted from coal-burning sources.

  13. Theoretical and experimental studies on combustion of alternative fuels in cement kilns

    International Nuclear Information System (INIS)

    In this thesis, the utilization of alternative fuels for NOx reduction by means of reburning and advanced reburning is considered. Laboratory experiments, full-scale experiments and computational fluid dynamic (CFD) simulations are the basis of the thesis. The goal of the work was to characterize alternative fuels used in cement kilns, with focus on the processes taking place in the precalciner of the cement kiln. To facilitate testing under controlled process conditions, a lab-scale circulating fluidized bed combustion (CFBC) reactor was designed and constructed. A co prehensive study on the fluidization regime in CFBC reactors and precalciners was required to ensure and verify that the operational regime in the CFBC reactor was similar to the regime in a precalciner. Different alternative fuels, such as refuse derived fuel, animal meal and solid hazardous waste, were tested in the CFBC reactor, which proved well suited for characterization of alternative fuels and investigations of NOx reduction, even though the operation of a CFBC reactor is quite complex and gives a certain variation in stability. Experiments with and without circulating mass in the CFBC reactor demonstrated the importance of executing the laboratory combustion experiments in an environment similar to that in the full-scale process, i.e. in the precalciner. Animal meal is believed to follow the reduction route of selective non-catalytic r duction or advanced reburning and to have a special capability of reducing NOx during increased NOx concentrations at the reactor inlet. The increased CO emissions during advanced reburning and reburning with animal meal are most likely to be due to the competition for the OH radical during oxidation of CO and of NH3. Furthermore, it was shown, for all fuels, that an increased concentration of NOx at the reactor inlet increases the ratio of NOx at the exit and NOx supplied. Full-scale experiments were executed at Norcem's kiln 6 in Brevik, using solid

  14. Theoretical and experimental studies on combustion of alternative fuels in cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Axelsen, Ernst Petter

    2002-07-01

    In this thesis, the utilization of alternative fuels for NOx reduction by means of reburning and advanced reburning is considered. Laboratory experiments, full-scale experiments and computational fluid dynamic (CFD) simulations are the basis of the thesis. The goal of the work was to characterize alternative fuels used in cement kilns, with focus on the processes taking place in the precalciner of the cement kiln. To facilitate testing under controlled process conditions, a lab-scale circulating fluidized bed combustion (CFBC) reactor was designed and constructed. A co prehensive study on the fluidization regime in CFBC reactors and precalciners was required to ensure and verify that the operational regime in the CFBC reactor was similar to the regime in a precalciner. Different alternative fuels, such as refuse derived fuel, animal meal and solid hazardous waste, were tested in the CFBC reactor, which proved well suited for characterization of alternative fuels and investigations of NOx reduction, even though the operation of a CFBC reactor is quite complex and gives a certain variation in stability. Experiments with and without circulating mass in the CFBC reactor demonstrated the importance of executing the laboratory combustion experiments in an environment similar to that in the full-scale process, i.e. in the precalciner. Animal meal is believed to follow the reduction route of selective non-catalytic r duction or advanced reburning and to have a special capability of reducing NOx during increased NOx concentrations at the reactor inlet. The increased CO emissions during advanced reburning and reburning with animal meal are most likely to be due to the competition for the OH radical during oxidation of CO and of NH{sub 3}. Furthermore, it was shown, for all fuels, that an increased concentration of NOx at the reactor inlet increases the ratio of NOx at the exit and NOx supplied. Full-scale experiments were executed at Norcem's kiln 6 in Brevik, using

  15. Emissions behavior and distribution of polychlorinated dibenzo-p-dioxins and furans (PCDD/Fs) from cement kilns in China.

    Science.gov (United States)

    Chen, Tong; Guo, Ying; Li, Xiaodong; Lu, Shengyong; Yan, Jianhua

    2014-03-01

    The production of cement in China is accompanied by various emissions, such as fine particulate matter, heavy metals, nitrogen oxides, sulfur oxides, carbon dioxide…. Moreover, cement kiln presents a potential health risk to its surroundings, linking to emissions of persistent organic pollutants (POPs), such as polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs), in brief dioxins. Flue gas samples were collected from five typical cement kilns during twelve runs and were used to evaluate the levels and distribution of PCDD/Fs in the emissions from cement kilns. The PCDD/Fs concentrations (136 congeners) and I-TEQ values ranged from 2.3 to >40 ng/m(3) and 9.3~90.8 × 10(-3) ng I-TEQ/m(3), respectively, which were lower than the emission standard in China (0.1 ng I-TEQ/m(3)). In weight units, the dominant congeners were OCDD, 1,2,3,4,6,7,8-HpCDF, and OCDF; 2,3,4,7,8-PeCDF is the largest contributor (36-66 %) to the total I-TEQ value of twelve runs. HxCDF and TCDF were the first two most abundant homologue groups (12-85 and 4-52 %), and the homologue concentration decreased with rising chlorine number for PCDDs. In addition, there was no marked difference in homologue profiles when solid wastes (refuse-derived fuel and municipal solid waste) and hazardous wastes (DDT and POPs) were combusted as supplemental fuels. The use of various supplemental fuels had no obvious effect on the fingerprint of PCDD/F homologues. Moreover, there was no significant difference in levels of PCDD/Fs emission due to the diversity of production capacity, which were consistent with reported previously. Air pollution control device had effect on the homologue profiles, and cement system with electrostatic precipitators (ESP) had more fractions of octachloro congeners to the total. PMID:24306724

  16. FTIR spectroscopic features of γ-ray influence on new cement kiln dust based glasses

    Science.gov (United States)

    Saddeek, Yasser B.; Mohamed, Gehan Y.; Shokry Hassan, H.; Mostafa, A. M. A.; Abd elfadeel, G.

    2015-08-01

    A harmful environmental problem such as cement kiln dust (CKD) was considered as a source of CaO and SiO2, which are useful oxides for the glass industry. So, Na2O, B2O3, Bi2O3, PbO and CKD were used to fabricate new borate based glasses. The structure of the prepared glasses was studied by FTIR before and after gamma irradiation at doses up to 120 kGy. Analysis of FTIR before irradiation revealed that CKD split the characteristic broad band of the vibrations of BO3 structural units into two bands and created two effective ranges of concentrations which were confirmed by N4 calculations. After gamma irradiation, the intensity of the FTIR bands decreased and the structure of glass was weakened when 0 ≤ CKD ≤ 23.5 mol% as a result of energy transferred by gamma rays. Increasing CKD beyond this limit created bridging oxygens, more covalent bonds and interlinked the structural groups of the glass network which may resist the irradiation effects. The glass containing 32 mol% of CKD showed higher resistance for radiation effects which was attributed to its strong covalent bonds and to [BiO6] and [PbO6] structural units.

  17. Cement Kiln Process Control Methods%水泥窑头工艺控制方法研究

    Institute of Scientific and Technical Information of China (English)

    刘冰; 何云霄

    2014-01-01

    本文介绍了系统对水泥窑头生产线的组态方法,它使用西门子新型全集成控制系统PCS7,重点分析了关键工艺参数---入窑的二次风量,及其控制要求和影响因素,并提出了它的控制方法。%This paper describes the system configuration method for cement kiln production line that using Siemens new fully integrated control system PCS7, mainly analyzes the critical process parameter- secondary air volume when entering the kiln, the control requirements and influencing factors, and proposes control methods.

  18. Thermal model for rotary kiln used in the production of Portland cement clinker; Modelo termico para forno rotativo utilizado para produzir clinquer de cimento Portland

    Energy Technology Data Exchange (ETDEWEB)

    Duarte, Vanisa C.; Menon, Genesio J.; Silva, Rogerio J. [Escola Federal de Engenharia de Itajuba, MG (Brazil). Dept. de Mecanica

    1998-07-01

    This paper presents a heat transfer model for a rotary kiln used for producing clinker of Portland cement. The temperatures will depend only on position throughout length of the kiln and time. It has been considered the heat loss through wall and the transferred heat to the solids. The finite element method has been utilized on a one-dimensional representation basis. From the results obtained it was possible to evaluate the kiln behavior, as starting point for a study of co-incineration of waste. (author)

  19. Use of Factory-Waste Shingles and Cement Kiln Dust to Enhance the Performance of Soil Used in Road Works

    Directory of Open Access Journals (Sweden)

    Aly Ahmed

    2009-01-01

    Full Text Available An experimental work was conducted to study the use of factory-waste roof shingles to enhance the properties of fine-grained soil used in road works. Cement kiln dust (CKD, a cogenerated product of Portland cement manufacturing, was used as a stabilizing agent while the processed shingles were added to enhance the soil tensile strength. The effects of shingles on strength and stability were evaluated using the unconfined compressive strength, splitting tensile strength, and California Bearing Ratio (CBR tests. The results showed that the use of CKD alone resulted in a considerable increase in the unconfined compressive strength but had a small effect on the tensile strength. The addition of shingles substantially improved the tensile strength of the stabilized soil. A significant reduction in the capillary rise and a slight decrease in the permeability were obtained as a result of shingle addition. An optimal shingle content of 10% is recommended to stabilize the soil.

  20. Removal of lead by using Raschig rings manufactured with mixture of cement kiln dust, zeolite and bentonite.

    Science.gov (United States)

    Salem, A; Afshin, H; Behsaz, H

    2012-07-15

    The present investigation is a follow-up of study on manufacturing Raschig ring for removal of lead from aqueous solution. The mixtures were formulated using cement kiln dust, zeolite, and bentonite, normally used as natural adsorbents in the industrial scale, according to mixture design algorithm and response surface method. The pastes were prepared by addition of 28.0wt.% de-ionized water, containing 0.1wt.% carboxymethyl cellulose, with mixed powders. The adsorbents were fabricated by extrusion of the pastes in Raschig ring form and calcination at 500°C after drying in oven. The effects of starting materials on the mechanical behavior of rings were studied from view point of mixture design algorithm to optimize the adsorbent composition. This method demonstrated to yield valuable information on the effects of used materials on mechanical characteristics. The study concluded that the strength, reliability and sorption capacity of ring can be simultaneously optimized by the addition of 47.5wt.% cement kiln dust, 32.5wt.% zeolite, and 20.0wt.% bentonite. In the next part of work, the sorption kinetics was investigated. The kinetic study indicated that the modified model can successfully correlate the sorption data. The equilibrium result showed the possibility of lead immobilization by fabricated rings. PMID:22608209

  1. Quantification of the Reduced Environmental Impacts with Use of Co-Processing in Cement Kilns in India

    Directory of Open Access Journals (Sweden)

    Ankur Tiwary

    2014-10-01

    Full Text Available Coupled with resource conservation and reduced carbon emissions, co-processing technology is a preferable alternative for sound and environmental friendly waste disposal over incinerators & non-scientific methods. It is not only solution to the waste disposal menace, but also reduces burden on secured landfills & TSDFs. Apart from using energy and material value of wastes, co-processing not only fixes the inorganic content of the wastes within the clinker, but also, it destroys the wastes completely due to high temperature and long residence time, avoiding need of further processing as in case of incineration. Trial run identifies wastes suitable for co-processing, source emission monitoring assesses environmental impacts and the quantification of reduced environmental impacts gives a clear picture of actual benefits of co-processing. The results show that the suggested process is efficient, economized and environmental friendly, particularly for a populated country, such as India, as there was no adverse effect on quality of cement, stack emission and air quality of environment due to co-processing of variety of identified wastes in cement kiln. Also, the quantified data of coal saved, CO2 emissions reduced & landfill volume avoided by the waste utilization will help in convincing all the stakeholders that co-processing of waste is the best environmentally sound technology for waste disposal. DOI: http://dx.doi.org/10.5755/j01.erem.69.3.6736

  2. NO{sub x} formation in cement industry clinker kilns; Formacao de NO{sub x} em fornos rotativos de producao de clinquer da industria do cimento

    Energy Technology Data Exchange (ETDEWEB)

    Signoretti, Valdir Tesche; Silva, Rogerio Jose da [Universidade Federal de Itajuba (UNIFEI), MG (Brazil)], e-mail: valdirsg@unifei.edu.br, e-mail: rogeriojs@unifei.edu.br

    2006-07-01

    This work estimates the concentration of pollutant Nox generated in the process of combustion of petroleum coke and tires in rotary kiln for clinker production in the cement industry. Using a mixture of petroleum coke and tires in the burning process, the No{sub x} and CO emissions will be evaluated in kilns with precalciner with tertiary air. The emissions will be analyzed in this installation type still considering the staging combustion as a form of reduction of the Nox emissions. The proposed model is based on the knowledge of the chemical species concentrations involved in the chemical equilibrium and also in the knowledge of the reaction kinetics of Nox and CO formation in the combustion process. It is also done in this work a revision on No{sub x}, So{sub x} and CO concerning issues related to their formation and presenting the main controlling technologies of these pollutants used in the cement industry. (author)

  3. Utilizing TEMPO surface estimates to determine changes in emissions, community exposure and environmental impacts from cement kilns across North America using alternative fuels

    Science.gov (United States)

    Pegg, M. J.; Gibson, M. D.; Asamany, E.

    2015-12-01

    A major problem faced by all North American (NA) Governments is managing solid waste from residential and non-residential sources. One way to mitigate the need to expand landfill sites across NA is waste diversion for use as alternative fuel in industries such as cement manufacture. Currently, waste plastic, tires, waste shingles and other high carbon content waste destined for landfill are being explored, or currently used, as an alternative supplemental fuels for use in cement kilns across NA. While this is an attractive, environmentally sustainable solution, significant knowledge gaps remain in our fundamental understanding of whether these alternative fuels may lead to increased air pollution emissions from cement kilns across NA. The long-term objective of using TEMPO is to advance fundamental understanding of uncharacterized air pollution emissions and to assess the actual or potential environmental and health impacts of these emissions from cement kilns across NA. TEMPO measurements will be made in concert with in-situ observations augmented by air dispersion, land-use regression and receptor modelling. This application of TEMPO follows on from current research on a series of bench scale and pilot studies for Lafarge Canada Inc., that investigated the change in combustion emissions from various mixtures of coal (C), petroleum coke (PC) and non-recyclable alternative fuels. From our work we demonstrated that using an alternative fuel mixture in a cement kiln has potential to reduce emissions of CO2 by 34%; reduce NOx by 80%, and reduce fuel SO2 emissions by 98%. We also provided evidence that there would be a significant reduction in the formation of secondary ground-level ozone (O3) and secondary PM2.5 in downwind stack plumes if alternative waste derived fuels are used. The application of air dispersion, source apportionment, land use regression; together with remote sensing offers a powerful set of tools with the potential to improve air pollution

  4. Case study of an MBT plant producing SRF for cement kiln co-combustion, coupled with a bioreactor landfill for process residues.

    Science.gov (United States)

    Grosso, Mario; Dellavedova, Stefano; Rigamonti, Lucia; Scotti, Sergio

    2016-01-01

    The paper describes the performances of the energy recovery pathway from the residual waste based on the production of a Solid Recovered Fuel (SRF) to be exploited via co-combustion in a cement kiln. The SRF is produced in a single stream Mechanical-Biological Treatment plant, where bio-drying of the waste is followed by mechanical refining in order to fulfil the quality requirements by the cement kilns. Peculiar of this MBT is the fact that sorting residues are disposed in a nearby landfill, managed according to a bioreactor approach, where landfill gas is collected for electric energy recovery. A detailed mass and energy balance of the system is presented based on one year operational data, followed by its Life Cycle Assessment. Results show that the system is energetically and environmentally effective, with most of the impacts being more than compensated by the savings of materials and energy. Major role in determining such outcome is the displacement of petcoke in the cement kiln, both in terms of its fossil CO2 emissions and of its life cycle impacts, including the trans-oceanic transport. To check the robustness of the results, two sensitivity analyses are performed on the landfill gas collection efficiency and on the avoided electric energy mix. PMID:26601731

  5. 水泥窑处理工业废物的工厂实验研究%Plant Test of Industrial Waste Disposal in a Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    刘阳生; 韩杰; 白庆中

    2003-01-01

    Destruction of industrial waste in cement rotary kilns (CRKs) is an alternative technology for thetreatment of certain types of industrial waste (IW). In this paper, three typical types of industrial wastes wereco-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal (especially solid wastedisposal) on the quality of clinker and the concentration of pollutants in air emission. Experimental results showthat (1) waste disposal does not affect the quality of clinker and fly ash, and fly ash after the IW disposal can still beused in the cement production, (2) heavy metals from IW are immobilized and stabilized in the clinker and cement,and (3) concentration of pollutants in air emission is far below than the permitted values in the China NationalStandard-Air Pollutants Emission Standard (GB 16297-1996).

  6. The emission of particulate matters and heavy metals from cement kilns – case study: co-incineration of tires in Serbia

    Directory of Open Access Journals (Sweden)

    Dušan Todorović

    2010-09-01

    Full Text Available Co-incineration of wastes started more than 20 years ago. In the last 10 years, the use of alternative fuels in the cement industry is continuously increasing. The use of solid wastes in cement kilns is one of the best technologies for a complete and safe destruction of these wastes, due to the fact that there is a simultaneous benefit of destroying wastes and getting the energy. However, particulate matters (PM and gaseous chemicals emitted from a source into the environment could be directly transmitted to humans through air inhalation. Therefore, for accurate health risk estimation, the emission of pollutants must be determined. In this work, the analysis of the emission of different pollutants when replacing partially the fuel type used in a cement kiln is done. PM, PM10, heavy metals and inorganic pollutants are analyzed. The methods used for sampling and analysis are the standard methods suggested by the EU regulations for stack analysis. Experimental results have shown the encouraging results: in particular clinker characteristics were unmodified, and stack emissions (NOx, SO2 and CO mainly were in the case of tires, slightly incremented but remaining almost always below the law imposed limits, and in some cases were even decreased.

  7. Investigation into the use of cement kiln dust in high density sludge (HDS) treatment of acid mine water.

    Science.gov (United States)

    Mackie, Allison L; Walsh, Margaret E

    2015-11-15

    The purpose of this study was to investigate the potential to replace lime with cement kiln dust (CKD) in high density sludge (HDS) treatment of acid mine drainage (AMD). The bench-scale study used two water samples: AMD sampled from a lead-zinc mine with high concentrations of iron (Fe), zinc (Zn), and arsenic (As) (Fe/Zn-AMD) and a synthetic AMD solution (Syn-AMD) spiked with ferric sulfate (Fe2(SO4)3). Arsenic was found to be significantly reduced with CKD-HDS treatment of Fe/Zn-AMD compared to lime-HDS treatment, to concentrations below the stringent mine effluent discharge regulation of 0.10 mg As/L (i.e., 0.04 ± 0.02 mg/L). Both CKD- and lime-HDS treatment of the two AMD samples resulted in settled water Fe concentrations above the stringent discharge guideline of 0.3 mg Fe/L. CKD addition in the HDS process also resulted in high settled water turbidity, above typical discharge guidelines of 15 mg TSS/L. CKD-HDS treatment was found to result in significantly improved settled solids (i.e., sludge) quality compared to that generated in the lime-HDS process. HDS treatment with CKD resulted in 25-88% lower sludge volume indices, 2 to 9 times higher % wet solids, and 10 to 20 times higher % dry solids compared to lime addition. XRD and XPS testing indicated that CKD-HDS sludge consisted of mainly CaCO3 and SiO2 with Fe(3+) precipitates attached at particle surfaces. XRD and XPS testing of the lime-HDS generated sludge showed that it consisted of non-crystalline Fe oxides typical of sludge formed from precipitates with a high water concentration. Increased sedimentation rates were also found for CKD (1.3 cm/s) compared to lime (0.3 cm/s). The increased solids loading with CKD addition compared to lime addition in the HDS process was suggested to both promote surface complexation of metal precipitates with insoluble CKD particles and increase compression effects during Type IV sedimentation. These mechanisms collectively contributed to the reduced water content of

  8. Process development for utilizing asbestos cement waste in rotary kilns for the cement industry. Final report; Erarbeitung eines Verfahrens zur stofflichen Verwertung von zementgebundenen Asbestprodukten in Drehrohroefen fuer die Zementindustrie. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Schlegel, R.; Kieser, J.; Kraehner, A.

    1999-11-01

    The law for recycling and waste demands the utilization also for waste of asbestos cement (ac). The procedure of thermal utilization of ac in the flame of a rotary cement kiln was developed and patented by the research institute IBU-tec Weimar, Germany. The ac-material has to be pre-pulverized and grinded to a degree of fineness of R{sub 90}<15%. Considerations of safety engineering lead to the idea of common fine grinding of old oil (oo) and ac. This new procedure was searched in FuE-project in 1998/99 (financial support by BMBF). A mash of ac and oo was generated as a utilization product ready for firing which was injected into the flame of the rotary cement kiln. This particles of ac smelt to spherical shaped particles at a temperature above 1500 C. They were utilized by clinker formation. The material and gas stream leaving the kiln does not contain fibres of asbestos. This was demonstrated in a small equipment burning test. The industrial realization concerning cement plant Ruedersdorf, near Berlin, was searched, technologically described and safety engineeringly and financially assessed by a project study. Process-technical and financial advantages were seen for the dry fine grinding. The wet fine grinding with old oil could be used in cement plants using old oil as fuel. (orig.) [German] Das Kreislaufwirtschafts- und Abfallgesetz (1994) fordert u.a. die stoffliche Verwertung auch fuer Asbestzementabfaelle (AZ). Das vom Institut fuer Baustoff- und Umweltschutz-Technologie Weimar 1995 entwickelte und patentierte Verfahren zur thermischen Verwertung von AZ in der Flamme eines Zementdrehrohrofens erfuellt diese Forderung. Das AZ-Material muss vorzerkleinert und bis zur Rohmehlfeinheit (R{sub 90}<15%) feingemahlen werden. Sicherheitstechnische Ueberlegungen fuehrten zu der Idee, die Feinmahlung zusammen mit Altoel (AOe) zu erproben. Diese Verfahrensvariante wurde im Rahmen eines FuE-Projektes 1998/99 untersucht (finanzielle Foerderung durch das BMBF). Als

  9. Development of electro fused aggregates for use in refractories for the burning zone of cement kilns; Desenvolvimento de agregados eletrofundidos para utilizacao em refratarios para a zona de queima de fornos de cimento

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, Luis Leonardo Horne Curimbaba

    2006-07-01

    Electro fused aggregates are largely used in refractory production due to the better performance reached when they are employed. In this work electro fused aggregates were designed for application in refractories for the burning zone of cement kilns. Initially reaction evaluation was conducted aiming the identification of the most prone refractory systems when single refractory phases react with Portland cement phases at high temperatures. In the next step, raw materials of the best refractory systems were electro fused to generate different aggregate compositions. The electro fused aggregates properties were evaluated and the classified ones were used to produce refractory bricks for the burning zone of cement kilns. General characteristics of these bricks were measured and compared with a standard magnesia-spinel refractory. Aggregates of the system Mg O - TiO{sub 2} - Ca O, more specifically aggregates belonged to the compatibility triangle Mg O - Mg{sub 2}TiO{sub 4} - CaTiO{sub 3}, showed suitable characteristics for development of refractories for the burning zone cement kilns. (author)

  10. Use of secondary fuels in rotary kilns of the cement industry; Einsatz von Sekundaerstoffen in Drehofenanlagen der Zementindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Hoenig, V. [Forschungsinstitut der Zementindustrie, Duesseldorf (Germany)

    1998-09-01

    Most cement works in Germany use secondary materials for cement production or are planning to do so. Many of the materials in question, such as used tyres, have been recycled in an environmentally acceptable way for decades, and a large body of experience has accumulated on their use in the cement industry. In the cement industry secondary materials are understood to comprise secondary fuels as well as secondary raw materials. The latter have for some part replaced the natural raw materials used for burning cement clinker, the preliminary product of cement. By using used tyres, used oil and other waste materials as secondary fuels the cement industry has for decades contributed to an environmentally acceptable form of waste disposal. The use of secondary materials has also enabled the cement industry to improve its economic situation. In response to the enactment of the Materials Recycling Law the cement industry has during the past few years turned its attention to the utilisation of other waste materials. The criteria relevant to the cement industry`s choice of a waste material as secondary material lastly depends on the process-related side constraints attending the clinker burning process and the requirements on the burning process with regard to product quality and environmental acceptability. [Deutsch] Die meisten Zementwerke in Deutschland setzen bei der Zementherstellung Sekundaerstoffe ein oder planen ihren Einsatz. Fuer einige dieser Stoffe, wie z.B. Altreifen gilt, dass sie bereits seit Jahrzehnten umweltvertraeglich verwertet werden, so dass viele Erfahrungen ueber deren Einsatz in der Zementindustrie vorliegen. Unter Sekundaerstoffen werden in der Zementindustrie sowohl Sekundaerbrennstoffe wie auch Sekundaerrohstoffe verstanden. Letztere ersetzen teilweise die natuerlichen Rohstoffe, aus denen der Zementklinker, das Vorprodukt des Zements, gebrannt wird. Bezueglich der Sekundaerbrennstoffe traegt die Zementindustrie schon seit Jahrzehnten zu einer

  11. 新型干法水泥窑硫动态循环研究%Study on Sulfur Cycle of Dynamic Equilibrium in NSP Cement Kiln System

    Institute of Scientific and Technical Information of China (English)

    嵇鹰; 杨康; 徐德龙; 周蕊; 孙毅

    2011-01-01

    Sulfur derived from fuels or raw meals will accumulate and circulate within NSP cement kiln systems; a sulfur circulation within system can result in choking of preheaters, and increased SO2 emission in the exit gases. In this paper, comparisons of the sulfur circulation between the high solid gas ratio preheating and precalcining system and the conventional preheating and precalcining system with data as measured in operating cement manufacturing plants. Discusses the dynamic balance of sulfur payments and mechanism of sulfur dynamic circulation. Proposed with sulfur cycle e degrees as system in the degree of sulfur cycle parameters. Advantage in reducing SO2 emission with an application of high solid gas ratio preheating and precalcining system was also discussed. It is concluded that an effective control in sulfur circulations would alleviate choking or coating in kiln system, and lead to reduction in SO2 emission.%新型干法水泥窑系统存在硫循环动态平衡,即部分硫始终处于系统当中参与动态循环,硫循环与系统结皮堵塞和SO2排放关系密切.本文通过工业现场测试,对比研究高固气比预热分解系统和普通预热分解系统的硫循环,探讨了硫收支动态平衡和硫动态循环机理,提出用硫循环度ε作为系统中硫参与循环程度的参数,用硫循环动态平衡理论对高固气比系统SO2减排优势进行了解释.研究结果表明通过对硫循环进行操控可以实现对结皮堵塞防止和SO2减排.

  12. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten;

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including......−liquid reactions are discussed, as are the influences of particles sizes on clinker phase formation. Furthermore, a mechanism for clinker phase formation in an industrial rotary kiln reactor is outlined....

  13. Status quo of energy recovery from waste in special industrial facilities and evaluation of the environmental impacts of using refuse derived fuel (RDF) in cement kilns in Germany; Untersuchung der Umweltauswirkungen des Einsatzes von Abfaellen ausserhalb thermischer Abfallbehandlungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Alwast, H.; Marton, C.; Koepp, M.

    2001-10-01

    Within the study presented here the use of energy recovery from waste was analysed for several industrial facilities, focussing on cement plants, kilns in the lime and gypsum industry, steel works and plants for the production of non ferrous metals. 44 German cement plants dispose of an own clinker production. Presently 31 plants have a permit for recovering energy from waste. The total permitted capacity for energy recovery in German cement kilns amounts to nearly 2,6 Mio. t/a. Mainly waste oil, old tyres, fuel derived from processed production-specific and municipal waste, plastics, scrap wood and waste paper are co-incinerated. In 1998/99 a total amount of roughly 945.000 t refuse was processed in 30 units of the studied facilities. In five furnaces at three steel works waste can be used for energy or material recovery. The approved total capacity of high calorific waste for energy recovery comes to nearly 350,000 t/a. Especially industrial plastics and packaging waste from DSD, plastics processed in scrap mills and shreddered waste and granulated paint sludge are used. In 1998 the facilities processed only old plastic, representing a total amount of nearly 109.000 t. At present seven facilities in the non ferrous metal industry have a permit for energy recovery from waste. The maximum capacity amounts on national level to nearly 140.000 t/a. Especially waste oil, packaging waste, plastics and scrap wood can be processed. The analysis of respective applications of the 17th BImSchV shows an inconsistency within the amending permitting procedures. For the time to come a conformity between the respective regional permitting authorities would be recommendable. Moreover, the effects on air emission caused by using waste for energy recovery were analysed for cement kilns with own clinker production. Due to the amendment of the 17th BImSchV more stringent requirements regarding waste composition must be established. This is especially valid for the highly volatile

  14. Dust extraction from gas in cement kilns, using bag filters; Depoussierage des gaz de four cimentier par les filtres a manches

    Energy Technology Data Exchange (ETDEWEB)

    Harmegnies, M. [CALCIA, 78 - Guerville (France). Direction Technique

    1996-12-31

    After a review of regulations concerning cement plant emissions, the two main cement production techniques (dry and semi-dry processes) are described and the electrostatic and bag filter de-dusting techniques are compared. Examples of pilot applications of these techniques in two French cement plants are presented and operating results (performances, transient procedures, costs) are discussed

  15. Celadon of Yue Kiln

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    正Celadon of Yue Kiln comes from the famous ancient Chinese Yue kiln in Southern China. The earliest porcelain was successfully made in this very kiln in the Eastern Han Dynasty, so it is also honored as the "mother porcelain". The kiln stopped producing at the end of the Northern Song Dynasty and the early Southern

  16. 水泥回转窑热工测量准确性的影响因素分析%Factors affecting thermal measurement accuracy of cement rotary kiln

    Institute of Scientific and Technical Information of China (English)

    袁秀霞

    2014-01-01

    Thermal measurement of cement rotary kiln is a complex process, there are many factors affecting the accuracy of measure-ment results. Based on many years of rotary kiln thermal measuring experience, for four aspects of test condition selection, scheme;in-strument management and data processing, main factors affecting thermal measurement accuracy were summarized as well as the meth-od of reducing testing data deviation.%水泥回转窑的热工测量是个复杂的过程,测量结果准确性的影响因素较多。根据多年水泥回转窑热工测量经验,从测试条件的选取、测试方案的制定、测试仪器设备的管理和测试数据的处理四个方面,分别总结了影响热工测量数据准确性的主要因素以及减少测试数据出现偏差的方法。

  17. Model of Cement Rotary Kiln Based on Elman Neural Network and Design of DHP Controller%基于Elman网的水泥回转窑模型及其DHP控制器设计

    Institute of Scientific and Technical Information of China (English)

    黄清宝; 林小峰; 宋绍剑; 佘乾仲; 杨宝生

    2011-01-01

    水泥回转窑熟料煅烧过程是一个涉及传质、传热和物理化学反应的复杂的多变量、多扰动、非线性过程.为了稳定回转窑温度以提高水泥熟料烧成质量,降低能耗,需要探索新型优化控制方法.近似动态规划(ADP)综合神经网络、强化学习和动态规划等方法和技术,是一种新型优化方法.其中的双启发式动态规划(DHP)算法由于其评价网络的输出是代价函数关于状态量的偏导数,它具有动态性好、收敛速度快、控制精度高等优点.在分析水泥回转窑工艺的基础上,采用Elman神经回络建立回转窑系统的模型,并利用近似动态规划中的双重启发式动态规划算法设计回转窑温度优化控制器.仿真结果表明,在经历控制初期的波动后,回转窑烧成带温度逐渐趋于稳定,实现了对水泥回转窑的仿真控制.%Calcination process of cement clinker is a complex multi-variable large-disturbances and nonlinear system which is full of mass transfer, heat transfer, physical and chemical reactions. In order to reduce energy consumption and ensure the quality of cement clinker burning, it's necessary to explore new aptimal control methods to stabilize the temperature of rotary kiln. Approximate Dynamic Programming (ADP) integrated neural networks, reinforcement learning and dynamic programming techniques, is a new algorithm for optimal control. The dual heuristic dynamic programming (DHP) is an algorithm of ADP, whose output is a partial derivatrve of cost function with respect to state. It has many advantages such as good dynamics, fast convergence rate, high controlled resolution and so on. Based on the detailed analysis of rotary kiln technology, the model was established by Elman neural network, and the optimization controller was designed with the dual heuristic dynamic programming. The resuks show that, after the fluctuations in the early control period, the temperature of cement rotary kiln tends to

  18. Study on EIA Technology in the Project of Waste Co-processing Using Cement Kiln%水泥窑协同处置废物环评技术探讨

    Institute of Scientific and Technical Information of China (English)

    殷捷; 钱炜

    2016-01-01

    利用水泥窑协同处置废物一般是通过新增预处理设施并对水泥窑进行一定的改造而实现的,对此类项目的环境影响评价时首先需要注意收集相关的标准、规范,在水泥生产线现状调查时应结合标准规范关注其规模和除尘设施的运行情况,同时需要协助企业依据周边市场调查结果,合理确定处理的废物种类,并依据需处理的固体废物的量及其重金属、元素氯和氟的含量论证处理规模是否合理,熟悉预处理工艺及其产排污环节,合理确定防护距离。%Utilizing the waste co-processing with cement kiln is usually achieved by adding pretreatment facilities and reforming the cement kiln. First of all, it is important to collect the relevant standards and specifications for the environmental impact assessment in such projects, and attention should be paid to the scale and operation status of the dust removal facilities to investigate the status of cement production line in accordance with the standards and regulations. Meanwhile, it is necessary to assist enterprises, on the basis of investigation results of surrounding market, to reasonably confirm the types of disposed waste, and discuss whether the disposal scale matches with the quantity of solid wastes and the content of heavy metal, chlorine and fluorine for disposal. At last, it's imperative to well understand the pre-processing technology and its steps of producing and eliminating wastes, and reasonably determine the protection distance.

  19. Reducing cement's CO2 footprint

    Science.gov (United States)

    van Oss, Hendrik G.

    2011-01-01

    The manufacturing process for Portland cement causes high levels of greenhouse gas emissions. However, environmental impacts can be reduced by using more energy-efficient kilns and replacing fossil energy with alternative fuels. Although carbon capture and new cements with less CO2 emission are still in the experimental phase, all these innovations can help develop a cleaner cement industry.

  20. Present Situation and Perspective of Chinese Cement Industry

    Institute of Scientific and Technical Information of China (English)

    Gao Changming

    2003-01-01

    @@ Totally, there are 12 types of cement kiln pro-duction lines in China and running with a quite differenttechnical- economical levels. The cement productionof different types product lines in 1997 ~ 2002 is shownin Table 1.

  1. 电改袋技术在回转窑窑头烟气净化中的应用%Application of ESP Retroft to FF Technology in Rotary Kiln Back’s Flue Gas Cleaning System of New Dry Cement Process

    Institute of Scientific and Technical Information of China (English)

    章潮鸿

    2012-01-01

      在对水泥生产线篦冷机尾气除尘进行分析的基础上,提出了电除尘改袋式除尘的必要性,可有效控制新型干法窑烟尘和粉尘的排放浓度;针对具体案例的使用结果进行了阐述。%  The important point of environmental protection at the new dry cement kiln is that how to effectively control the concentration of dust emission under the new environmental standards in China. This paper puts forward the necessity of ESP retroft to FF technology based on the analysis on cement processing tail gas dedusting, and an introduction of the use result of specifc case concerned.

  2. Construction of simple kiln systems

    Energy Technology Data Exchange (ETDEWEB)

    Roos, W.; Rojczyk, U.

    1984-01-01

    For the rational manufacture of charcoal, different kiln designs have been developed, for which a detailed general view of their constructional peculiarities and performance together with a number of sectional diagrams and sketches of the principles are given. Starting from both horizontally and vertically structured charcoal kilns covered with earth, the study gas on to report on modern, transportable, perforated kiln covers made of steel. Kiln covers in cylindrical and truncated cone-shaped drum form are shown. Details of dimensions, transport weight and pyrotechnical advantages are given and recommendations as to the type of kiln to select (table of criteria for selection, advantages and snags of various different kiln systems).

  3. 76 FR 28318 - National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing...

    Science.gov (United States)

    2011-05-17

    ... emission limits applicable to the Portland cement industry. See 75 FR 54970 (Sept. 9, 2010). The rule... that ``some Portland cement kilns combust secondary materials as alternative fuels''. 74 FR at 21138... as solid wastes or not) does not appreciably affect cement kilns' HAP emissions. 74 FR at...

  4. A coincineração de resíduos em fornos de cimento: riscos para a saúde e o meio ambiente Co-incineration in cement kilns: health and environmental risks

    Directory of Open Access Journals (Sweden)

    Bruno Milanez

    2009-12-01

    Full Text Available O objetivo do artigo é discutir a forma como a coincineração de resíduos em fábricas de cimento vem crescendo no Brasil, bem como seus impactos sobre a saúde humana e o meio ambiente. Informações gerais sobre mercado e efeitos sobre a saúde foram obtidas através de revisão bibliográfica e alguns estudos de caso, escolhidos a partir de debate com integrantes da Rede Brasileira de Justiça Ambiental, foram construídos para ilustrar a situação no Brasil. Os estudos encontrados mostraram que, independente do nível de desenvolvimento tecnológico dos países, a saúde dos trabalhadores e das pessoas que moram próximas às fábricas de cimento vem sendo prejudicada pela poluição emitida pelas empresas de cimento, em especial por aquelas que praticam a coincineração. Além disso, no contexto brasileiro, a vulnerabilidade das instituições e populações afetadas tende a agravar este problema. Como conclusão, defende-se o aumento da capacidade institucional dos órgãos brasileiros responsáveis pelo monitoramento das atividades industriais, bem como uma rediscussão mais aprofundada dos aspectos políticos e éticos ligados ao transporte e comércio de resíduos industriais.In this article we discuss the development of hazardous waste co-incineration in cement kilns in Brazil as well as its impacts on health and the environment. Information was gathered through an extensive review on social and environmental impacts of co-incineration, and case studies, chosen after discussion with social movement representatives concerned with the co-incineration issue and related to the Brazilian Network on Environmental Justice, are described to illustrate the reality of co-incineration in Brazil. Studies showed that workers and community health suffers negative impacts from such practices in high-, middle- and low-income countries. In the Brazilian context, the institutional and social vulnerability intensifies these problems. To conclude, we

  5. Cordierite Self Flow Castables for Kiln Furniture

    Institute of Scientific and Technical Information of China (English)

    CHENZhiqiang; B.Myhre; 等

    1999-01-01

    In addition to 0.5-4 mm cordierite,0-0.5 mm cordierite can be used to substitute counterpart alumina in both ultralow and low cement cordierite self slowing castables,total cordierite can cordierite self flowing castables,total cordierite can reach 49 wt%, approximately 60 vol% ,the self flowing value, apparent porosity,bulk density,permanent linear change and modulus of rupture are measured.When ultralow cement samples fired at and below 1300℃,codierite can incerease the hot strength of castables and promote mullite formation,When samples fired at 1350℃ ,HMOR is: A28>A35>A42>A49,but all o them are strong enough,When low cement samples re fired nd tested below 1300℃,the hot strength does not change very much with cordierite content generally,Cordierite containing castables for kiln furnitrure need to be fired at least 6 h at 1300℃-1350℃ for ultralow cement astables and at 1250℃-1300℃ for low cement castables,in order to make mullite formed.

  6. Design and manufacture of Portland cement Application of statistical analysis

    OpenAIRE

    Svinning, Ketil

    2011-01-01

    The purpose of the work is to enable design and manufacture of cement with emphasis on the quality and the properties of cement. Data used in the design and manufacture were collected from predictions of properties and characteristics of cement. The properties of cement were predicted from its characteristics and from the production conditions in cement kiln and mill. The cement characteristics were in some investigations predicted from the production conditions. The design was based on sensi...

  7. Socio-environmental Impacts Associated with Burning Alternative Fuels in Clinker Kilns

    Directory of Open Access Journals (Sweden)

    F. B. Mainier

    2013-08-01

    Full Text Available The pollutants found in emissions from cement plants depend on the processes used and the operation of the clinker kilns. Another crucial aspect concerns the characteristics of raw materials and fuels. The intensive use of fuels in rotary kilns of cement plants and the increasing fuel diversification, including fuels derived from coal and oil, from a multitude of industrial waste and from biomass, charcoal and agricultural waste (sugarcane bagasse, rice husk, is increasing the possibilities of combinations or mixtures of different fuels, known as blends. Thus, there are socio-environmental impacts associated with the burning of alternative fuels in clinker kilns. In view of the growing trend of entrepreneurs who want to target the waste produced in their unit and of the owners of the cement plants who want to reduce their production costs by burning a waste with lower cost than conventional fuels, it is necessary to warn that a minimum level of environmental care should be followed regarding these decisions. It is necessary to monitor the points of emission from cement kilns and in the wider area influenced by the plant, in order to improve environmental quality. Laboratory studies of burning vulcanised rubber contaminated with arsenic simulate the burning of used tyres in cement clinker kilns producing SO2 and As2O3.

  8. Mixing large and small particles in a pilot scale rotary kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Aniol, Rasmus Wochnik; Larsen, Morten Boberg;

    2011-01-01

    The mixing of solid alternative fuel particles in cement raw materials was studied experimentally by visual observation in a pilot scale rotary kiln. Fuel particles were placed on top of the raw material bed prior to the experiment. The percentage of particles visible above the bed as a function...... of time was evaluated with the bed predominantly in the rolling bed mode. Experiments were conducted to investigate the effects of fuel particle size and shape, fuel particle density, rotary kiln fill degree and rotational speed. Large fuel particles and low-density fuel particles appeared more on top.......Results can be up-scaled to industrial conditions in cement rotary kilns and show that even relatively large fuel particles will predominantly be covered by raw material after less than 30s in the rotary kiln. This affects the heating and combustion mechanisms for the fuel particles....

  9. EVALUASI EFISIENSI PANAS DAN EMISI GAS RUMAH KACA PADA ROTARY KILN PABRIK SEMEN

    Directory of Open Access Journals (Sweden)

    Farisa Ridha Mutiara

    2012-08-01

    Full Text Available Kiln is an equipment which has vital existence in the manufacture of cement. Kiln firing requires a hightemperature to produce a clinker. Higher combustion temperature allows heat transfer occurs on the surfacecoating on the walls of the kiln that is not evenly distributed, so most of the heat is absorbed. As a consequence,it requires large amounts of fuel. Heat efficiency in the kiln is important to know. Production of clinker in thekiln which occurs at high temperatures, will also release a variety of gases, such as CO2. Carbon dioxide isincluded as one of the greenhouse gas, this gas will negatively impact the earth's ozone. Therefore, need to knowthe range of greenhouse gas that is formed, in order to determine the appropriate mitigation and prevention.Evaluation result of heat efficiency in the kiln is 43,17% by generating greenhouse gas emissions amounted to6,173 tonnes CO2 equivalent / tonne of coal.

  10. Review of technologies for mercury removal from flue gas from cement production processes

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian;

    2012-01-01

    kilns.Among the mercury control technologies, sorbent injection upstream of a particulate control device has shown the most promise. Due to material recirculation, and high moisture level in the cement kiln flue gas the application of sorbent injection to cement plants will be more challenging......Mercury is a pollutant of concern and mercury emissions from cement plants are under environmental regulation. After coal-fired power plants, mercury emissions from cement and mineral production are the second largest anthropogenic sources. Compared to fuels, cement raw materials are the major...... sources of mercury in the cement kiln flue gas. Cement plants are quite different from power plants and waste incinerators regarding the flue gas composition, temperature, residence time, and material circulation. Cement kiln systems have some inherent ability to retain mercury in the solid materials due...

  11. Destroying The Dragon Kilns

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    A television documentary and better transportation have brought illegal treasure hunters to Minqing County with devastating results for the region’s ancient kilns In Yiyou Village,Minqing County in south China’s Fujian Province ancient ceramic bowls,kettles and cups fitter the ground.The ancient treasures are relics from the Song and Yuan dynasties and date back almost a thousand years.

  12. NOx from cement production - reduction by primary measures

    DEFF Research Database (Denmark)

    Jensen, Lars Skaarup

    1999-01-01

    This thesis comprises an investigation of the mechanisms involved in forming and reducing NOx in kiln systems for cement production. Particularly the mechanisms forming and reducing NOx in calciners are dealt with in detail, as altered calciner design and operation are most applicable...... to controlling NOx emission by primary measures. The main focus has been on elucidating NOx formation and reduction mechanisms involving reactions of char, and on determining their relative importance in calciners.The first three chapters give an introduction to cement production, combustion and NOx. In modern...... cement production processes cement is typically produced by thermally treating a mixture of limestone and clay minerals in kiln systems consisting of a rotary kiln and a calciner. Clinker burning at a temperature of about 1450 °C takes place in the internally fired rotary kiln and calcination, which...

  13. The Materials and Energy Potential Method for the quantitative distincion between Valorization and Elimination in the Cement Industry

    NARCIS (Netherlands)

    Zeevalkink, J.A.; Alkemade, M.M.C.

    1996-01-01

    This report proposes a quantitative method to distinguish between valorization and elimination of waste in a cement kiln. Examples are calculated to illustrate the consequences of the developed approach. Valorization is defined as the processing of a waste in a cement kiln to substi-tute raw materia

  14. Kiln emissions and potters' exposures.

    Science.gov (United States)

    Hirtle, B; Teschke, K; van Netten, C; Brauer, M

    1998-10-01

    Some ten thousand British Columbia potters work in small private studios, cooperative facilities, educational institutions, or recreation centers. There has been considerable concern that this diffuse, largely unregulated activity may involve exposures to unacceptable levels of kiln emissions. Pottery kiln emissions were measured at 50 sites--10 from each of 5 categories: professional studios, recreation centers, elementary schools, secondary schools, and colleges. Area monitoring was done 76 cm from firing kilns and 1.6 m above the floor to assess breathing zone concentrations of nitrogen dioxide, carbon monoxide, sulfur dioxide, fluorides, aldehydes, aluminum, antimony, arsenic, barium, beryllium, boron, cadmium, chromium, cobalt, copper, gold, iron, lead, lithium, magnesium, manganese, mercury, nickel, selenium, silver, vanadium, and zinc. Personal exposures to the same metals were measured at 24 sites. Almost all measured values were well below permissible concentrations for British Columbia work sites and American Conference of Governmental Industrial Hygienists (ACGIH) threshold limit values (TLVs) with the following two exceptions. A single firing duration (495 minute) acrolein measurement adjacent to an electric kiln (0.109 ppm) exceeded these guidelines. One 15-minute sulfur dioxide measurement collected adjacent to a gas kiln (5.7 ppm) exceeded the ACGIH short-term exposure limit. The fact that concentrations in small, ventilated kiln rooms ranked among the highest measured gives rise to concern that unacceptable levels of contamination may exist where small kiln rooms remain unventilated. Custom designed exhaust hoods and industrial heating, ventilating, and air-conditioning systems were the most effective ventilation strategies. Passive diffusion and wall/window fans were least effective. PMID:9794068

  15. Alternative Fuels in Cement Production

    DEFF Research Database (Denmark)

    Larsen, Morten Boberg

    in particular is influenced by insufficient carbon burnout in the calciner system, which results in reducing conditions in the material inlet of the rotary kiln and consequently an increased tendency to form deposits induced by sticky eutectic melts. Clinker quality is mainly affected by minor components from...... a decisive influence on the fuel carbon burnout in cement kiln systems. The oxidation kinetics of a char from TDF was investigated experimentally and by mathematical modelling. Experiments were performed in a fixed bed reactor under well - iii - defined conditions, where small particles (102-212μm) of TDF...

  16. Cement Formation:A Success Story in a Black Box: High Temperature Phase Formation of Portland Cement Clinker

    OpenAIRE

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten; Dam-Johansen, Kim

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledgeabout the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in ...

  17. Energy Efficiency Improvement Opportunities for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Worrell, Ernst; Galitsky, Christina; Price, Lynn

    2008-01-31

    This report provides information on the energy savings, costs, and carbon dioxide emissions reductions associated with implementation of a number of technologies and measures applicable to the cement industry. The technologies and measures include both state-of-the-art measures that are currently in use in cement enterprises worldwide as well as advanced measures that are either only in limited use or are near commercialization. This report focuses mainly on retrofit measures using commercially available technologies, but many of these technologies are applicable for new plants as well. Where possible, for each technology or measure, costs and energy savings per tonne of cement produced are estimated and then carbon dioxide emissions reductions are calculated based on the fuels used at the process step to which the technology or measure is applied. The analysis of cement kiln energy-efficiency opportunities is divided into technologies and measures that are applicable to the different stages of production and various kiln types used in China: raw materials (and fuel) preparation; clinker making (applicable to all kilns, rotary kilns only, vertical shaft kilns only); and finish grinding; as well as plant wide measures and product and feedstock changes that will reduce energy consumption for clinker making. Table 1 lists all measures in this report by process to which they apply, including plant wide measures and product or feedstock changes. Tables 2 through 8 provide the following information for each technology: fuel and electricity savings per tonne of cement; annual operating and capital costs per tonne of cement or estimated payback period; and, carbon dioxide emissions reductions for each measure applied to the production of cement. This information was originally collected for a report on the U.S. cement industry (Worrell and Galitsky, 2004) and a report on opportunities for China's cement kilns (Price and Galitsky, in press). The information provided in

  18. Solar lumber kiln. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1977-01-01

    The purpose of this project was to establish design parameters for the construction of small scale (1000 board foot capacity) lumber drying kiln which derives its thermal energy from the sun. Results of a six month monitoring period are presented, as well as second generation design considerations and simplified control logic. (LEW)

  19. Devolatilization and Combustion of Tire Rubber and Pine Wood in a Pilot Scale Rotary Kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders R.; Larsen, Morten B.; Glarborg, Peter;

    2012-01-01

    of industrial waste. In this study, devolatilization and combustion of large particles of tire rubber and pine wood with equivalent diameters of 10 mm to 26 mm are investigated in a pilot scale rotary kiln able to simulate the process conditions present in the material inlet end of cement rotary kilns....... Investigated temperatures varied from 700 to 1000 °C, and oxygen concentrations varied from 5% v/v O2 to 21% v/v O2. The devolatilization time of tire rubber and pine wood were found to mainly depend on temperature and particle size and were within 40 to 170 s. Rate limiting parameters for char oxidation...... of tire rubber and pine wood were found to be bulk oxygen concentration, mass transfer rate of oxygen, raw material fill degree, raw material characteristics, and temperature. Kiln rotational speed only had a minor effect on the char oxidation when the raw material bed was in a rolling motion. Initial...

  20. ROTARY SCREW SYSTEMS IN CEMENT

    OpenAIRE

    Taratuta V. D.; Belokur K. A.; Serga G. V.

    2016-01-01

    The article presents results of research of rotary-screw systems in relation to the creation of rotary kilns for the annealing of-cuttings in the preparation of cement clinker. Using the proposed design, in comparison with known designs of similar purpose, it significantly improves performance, reduces size and power consumption through the use of rotary screw systems in the form of screw rotors and drums made hollow with sidewalls assembled from separate strips or plates of different geometr...

  1. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Directory of Open Access Journals (Sweden)

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  2. Pollution and Prevention of Pb during Cement Calcination

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Emission pollution and prevention measures of Pb during cement calcination were discussed. The content of Pb and the variation of composition were explored by means of atomic absorption spectroscopy (AAS) and X-ray diffraction. The results show that a number of Pb emits during cement calcination, F and C1 promote the emission of Pb, and Pb is enriched in kiln dust. The smaller the particle of kiln dust, the higher the content of Pb. When utilizing the raw materials with a high content of Pb, a more efficient dust collector should be used and the kiln dust should be used as the addition of cement. Pb in clinker is enriched in the intermediate phase. The reduction of silica modulus is useful to increase the solidification content of Pb in clinker. The solidification content of Pb in calcium sulphoaluminate mineral is higher than that in calcium aluminate mineral.

  3. ROTARY SCREW SYSTEMS IN CEMENT

    Directory of Open Access Journals (Sweden)

    Taratuta V. D.

    2016-01-01

    Full Text Available The article presents results of research of rotary-screw systems in relation to the creation of rotary kilns for the annealing of-cuttings in the preparation of cement clinker. Using the proposed design, in comparison with known designs of similar purpose, it significantly improves performance, reduces size and power consumption through the use of rotary screw systems in the form of screw rotors and drums made hollow with sidewalls assembled from separate strips or plates of different geometrical shapes with form inside the screw breaks or smooth edges, screw surfaces and screw grooves. It is shown that the housing of the rotary kiln is expedient to produce helical surfaces whose centers of curvature are located within the housing. Using the proposed constructions rotary kiln during the firing when preparing cement wedge can increase the speed of rotation of the housing, furnaces 5-10 times due to changes in the rotary-screw systems increase efficiency and reduce the size of furnaces

  4. Operationg experience of a lime kiln. ; D-KILN at Niigata mill. Kaseika rongu kiln no sogyo keiken. ; Hokuetsu niigata D kei KILN ni tuite

    Energy Technology Data Exchange (ETDEWEB)

    Arano, T. (Hokuetsu Paper Mills, Ltd., Niigata (Japan))

    1992-01-01

    The recaustizing kiln, Niigata Mill, Hokuetsu Paper Making being planned to be extended in the first step of production-increasing plan during a period from 1988 to 1990, its operation started in the green/white liquor clarification facilities in 1988 and, one year later, in the wet long lime kiln (D-KILN) in 1989. In that Mill, the production capacity of recaustizing kiln process is 520Om{sup 3}/D in green liquor clarification and 35OT/D in lime burning. The D-KILN is a wet type long kiln produced by Ahistrom. As for the operational status, the line burning rate in actual operation always surpasses its performance-guaranteeing value of 15OT/D. A continuous operation was actually recorded under a steady production of 180T/D at a burning modulus from 83 to 86%. The initial target of D-KILN is judged to have been nearly achieved by an almost trouble-free stabilized production capacity added with an application of different automatic control systems. 6figs., 3 tabs.

  5. Coal acid mine drainage treatment using cement kiln dust

    Directory of Open Access Journals (Sweden)

    Edgar Alberto Martínez

    2014-01-01

    Full Text Available Los sulfuros están presentes en distintas rocas. Durante las actividades mineras y el proceso de remoción de sulfuros se pueden producir Drenajes Ácidos de Minería (DAM, con iones de sulfato (SO4-2. Los DAMs son fuente de polución en las actividades mineras y en Colombia su descarga en los cuerpos de agua debe cumplir las regulaciones nacionales (pH entre 5 y 9. Polvo de horno cementero (CKD, con carbonato de calcio principalmente, de una planta de Cementos Argos S.A. fue usado para neutralizar un DAM generado en la biodesulfurización de carbón. Los DAMs neutralizados tuvieron pHs entre 7,72 y 8,05 y la eliminación de sulfatos entre 67% a 70%. El precipitado se secó y analizó para determinar su composición química y mineralógica. Se encontró humedad entre 69% y 81%; yeso con un 50% de pureza aproximadamente y carbonato de calcio. Esta composición lo hace adecuado para uso en la producción de cemento.

  6. Combustion of solid alternative fuels in the cement kiln burner

    OpenAIRE

    Nørskov, Linda Kaare; Dam-Johansen, Kim; Glarborg, Peter; Jensen, Peter Arendt; Larsen, Morten Boberg

    2012-01-01

    I cementindustrien er der en øget miljømœssig og økonomisk motivation for at erstatte konventionelle fossile brœndsler med alternative brœndsler; biomasse og affald. Indførelsen af alternative brœndsler kan dog påvirke emissioner, cementproduktkvalitet, processtabilitet og -effektivitet. I kalcinatoren er substitutionen med alternative brœndsler nået tœt på 100% på mange cementanlœg, og for at øge anvendelsen af alternative brœndsler yderligere må substitutionen i roterovnen øges. Der er begr...

  7. Combustion of large solid fuels in cement rotary kilns

    OpenAIRE

    Nielsen, Anders Rooma; Larsen, Morten Boberg; Dam-Johansen, Kim; Glarborg, Peter

    2012-01-01

    Cementindustrien har en stor interesse i at erstatte fossile brændsler med alternative brændsler, med henblik på at minimere omkostninger og reducere CO2-emissioner. Disse alternativebrændsler er primært faste brændsler som affaldsbaserede brændsler (RDF), brugte dæk (TDF), kød- og benmel (MBM), træaffald, kloakslam, papir, pap og plastic. Alternativ brændsels andelen af den totale energi varierer meget fra region til region, men generelt er der en tendens til stigende anvendelse af alternati...

  8. 75 FR 54969 - National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing...

    Science.gov (United States)

    2010-09-09

    ..., 1998; see also 63 FR at 14193 (March 24, 1998) (area source cement kilns' emissions of mercury, dibenzo... NESHAP on May 6, 2009. See 74 FR 21136. We received a total of 3,229 comments from the Portland cement... v. EPA Litigation On June 14, 1999 (64 FR 31898), EPA issued the NESHAP for the Portland...

  9. Oxyfuel combustion in rotary kiln lime production

    OpenAIRE

    Eriksson, Matias; Hökfors, Bodil; Backman, Rainer

    2014-01-01

    The purpose of this article is to study the impact of oxyfuel combustion applied to a rotary kiln producing lime. Aspects of interest are product quality, energy efficiency, stack gas composition, carbon dioxide emissions, and possible benefits related to carbon dioxide capture. The method used is based on multicomponent chemical equilibrium calculations to predict process conditions. A generic model of a rotary kiln for lime production was validated against operational data and literature. T...

  10. Scrap tire ashes in portland cement production

    Directory of Open Access Journals (Sweden)

    Mónica Adriana Trezza

    2009-01-01

    Full Text Available Scrap tires are not considered harmful waste, but their stocking and disposal are a potential health and environmental risk. Properly controlled calcinations at high temperatures make tire combustion an interesting alternative due to its high calorific power, comparable to that of fuel-oil. Consequently, using them as an alternative combustible material in cement kilns makes it possible to give it a valuable use. However, it remains to be assured whether the impurities added to the clinker through these fuels do not affect its structure or properties.This paper shows the studies carried out on different clinkers under laboratory conditions with different levels of addition of scrap tire ashes, added by partially replacing traditional fuel in cement kilns.

  11. Cement Conundrum

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    China aims to streamline the crowded cement industry Policymakers are looking to build a concrete wall around the cement-making industry as they seek to solidify the fluid cement market and cut excessive production.

  12. Scrap tire ashes in portland cement production

    OpenAIRE

    Mónica Adriana Trezza; Alberto Néstor Scian

    2009-01-01

    Scrap tires are not considered harmful waste, but their stocking and disposal are a potential health and environmental risk. Properly controlled calcinations at high temperatures make tire combustion an interesting alternative due to its high calorific power, comparable to that of fuel-oil. Consequently, using them as an alternative combustible material in cement kilns makes it possible to give it a valuable use. However, it remains to be assured whether the impurities added to the clinker th...

  13. Leaching of metals from cement under simulated environmental conditions.

    Science.gov (United States)

    Lu, Huixia; Wei, Fang; Tang, Jingchun; Giesy, John P

    2016-03-15

    Leaching of metals from cement under various environmental conditions was measured to evaluate their environmental safety. A cement product containing clinker, which was produced from cement kiln co-processing of hazardous wastes, was solidified and leaching of metals was characterized using the 8-period test. Concentrations and speciation of metals in cements were determined. Effects of ambient environment and particle size on leachability of metals and mineralogical phases of cement mortars were evaluated by use of XRD and SEM. Results indicated that metals in cements were leachable in various media in descending order of: sea water, groundwater and acid rain. Cr, Ni, As, Co and V were leached by simulated sea water, while Cu, Cd, Pb, Zn, Mn, Sb and Tl were not leached in simulated sea water, groundwater or acid rain. When exposed to simulated acid rain or groundwater, amounts of Cr, Ni, As and V leached was inversely proportional to particle size of cement mortar. According to the one-dimensional diffusion equation, Cr was most leachable and the cumulative leached mass was predicted to be 9.6 mg kg(-1) after 20 years. Results of this study are useful in predicting releases of metals from cement products containing ash and clinkers cement kiln co-processing of hazardous wastes, so that they can be safely applied in the environment.

  14. Biomass use in the Dutch cement industry ENCI, Maastricht, The Netherlands

    OpenAIRE

    Junginger, H.M.

    2009-01-01

    Based in the Netherlands, ENCI is a division of HeidelbergCement active in the Benelux countries. It possesses three main production facilities in the Netherlands, of which the biggest is the integrated production plant in Maastricht. ENCI has been generating cement from Maastricht since 1926, and directly employs 212 people. There, the full cement production process is realised, as limestone is extracted from the 135-hectare quarry and burnt in a kiln to make clinker, which is then ground in...

  15. Biomonitoring Study of Heavy Metals in Blood from a Cement Factory Based Community

    OpenAIRE

    Bank M.S.; Spengler J.D.

    2014-01-01

    Little is known about the effects of cement factory pollution, emissions, and kiln dust on contaminant exposure in human populations, including school environments, in close proximity to these point sources. In Ravena, New York, USA and vicinity, environmental pollution from a local cement plant is considered significant and substantial according to the United States Environmental Protection Agency’s Toxic Release Inventory, published in 2006, 2007, and 2010. We hypothesized that cement facto...

  16. Analysis of Energy-Efficiency Opportunities for the Cement Industry in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Hasanbeigi, Ali; Lu, Hongyou; Wang, Lan

    2009-10-01

    China's cement industry, which produced 1,388 million metric tons (Mt) of cement in 2008, accounts for almost half of the world's total cement production. Nearly 40% of China's cement production is from relatively obsolete vertical shaft kiln (VSK) cement plants, with the remainder from more modern rotary kiln cement plants, including plants equipped with new suspension pre-heater and pre-calciner (NSP) kilns. Shandong Province is the largest cement-producing Province in China, producing 10% of China's total cement output in 2008. This report documents an analysis of the potential to improve the energy efficiency of NSP kiln cement plants in Shandong Province. Sixteen NSP kiln cement plants were surveyed regarding their cement production, energy consumption, and current adoption of 34 energy-efficient technologies and measures. Plant energy use was compared to both domestic (Chinese) and international best practice using the Benchmarking and Energy Saving Tool for Cement (BEST-Cement). This benchmarking exercise indicated an average technical potential primary energy savings of 12% would be possible if the surveyed plants operated at domestic best practice levels in terms of energy use per ton of cement produced. Average technical potential primary energy savings of 23% would be realized if the plants operated at international best practice levels. Energy conservation supply curves for both fuel and electricity savings were then constructed for the 16 surveyed plants. Using the bottom-up electricity conservation supply curve model, the cost-effective electricity efficiency potential for the studied cement plants in 2008 is estimated to be 373 gigawatt hours (GWh), which accounts for 16% of total electricity use in the 16 surveyed cement plants in 2008. Total technical electricity-saving potential is 915 GWh, which accounts for 40% of total electricity use in the studied plants in 2008. The fuel conservation supply curve model shows the total

  17. Mass transfer in rolling rotary kilns : a novel approach

    NARCIS (Netherlands)

    Heydenrych, M.D.; Greeff, P.; Heesink, A. Bert M.; Versteeg, G.F.

    2002-01-01

    A novel approach to modeling mass transfer in rotary kilns or rotating cylinders is explored. The movement of gas in the interparticle voids in the bed of the kiln is considered, where particles move concentrically with the geometry of the kiln and gas is entrained by these particles. The approach c

  18. Destruction of meat and bone meals in cement plants; Destruction des farines animales dans les cimenteries

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2001-10-01

    Following the crisis of the bovine spongiform encephalopathy disease ('mad cow' disease), the French cement industrialists have been requested by the government since 1996 to eliminate the forbidden meat and bone meals in cement kilns where they are used as fuel substitutes. This article presents the advantages of the cement industry file in the destruction of such wastes, the validation and the safety aspects of this process. Meat and bone meal represents a high-grade fuel that lowers the environmental impact of cement production and does not affect the quality of cement. (J.S.)

  19. Design Robust Controller for Rotary Kiln

    Directory of Open Access Journals (Sweden)

    Omar D. Hernández-Arboleda

    2013-11-01

    Full Text Available This paper presents the design of a robust controller for a rotary kiln. The designed controller is a combination of a fractional PID and linear quadratic regulator (LQR, these are not used to control the kiln until now, in addition robustness criteria are evaluated (gain margin, phase margin, strength gain, rejecting high frequency noise and sensitivity applied to the entire model (controller-plant, obtaining good results with a frequency range of 0.020 to 90 rad/s, which contributes to the robustness of the system.

  20. Sulfur Release from Cement Raw Materials during Solid Fuel Combustion

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Larsen, Morten B.; Glarborg, Peter;

    2011-01-01

    During combustion of solid fuels in the material inlet end of cement rotary kilns, local reducing conditions can occur and cause decomposition of sulfates from cement raw materials. Decomposition of sulfates is problematic because it increases the gas-phase SO2 concentration, which may cause...... deposit formation in the kiln system. SO2 release from cement raw materials during combustion of solid fuels has been studied experimentally in a high temperature rotary drum. The fuels were tire rubber, pine wood, petcoke, sewage sludge, and polypropylene. The SO2 release from the raw materials...... was observed to increase when (a) the inlet oxygen concentration decreased, (b) the temperature increased, and (c) when the total surface area of the fuel particles increased. The type of fuel also had a significant effect on the SO2 release. The sequence of SO2 release for fuel particles in the size interval...

  1. Characteristics of mercury cycling in the cement production process.

    Science.gov (United States)

    Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Wu, Qingru; Hao, Jiming

    2016-01-25

    The mercury cycling caused by dust shuttling significantly increases the atmospheric emissions from cement production. A comprehensive understanding of this mercury cycling can promote the development of mercury emission control technologies. In this study, the characteristics of mercury cycling in the cement production process were first investigated. Furthermore, the mercury enrichment and effects of dust treatment were evaluated based on the field tests conducted in two Chinese cement plants. The mercury cycling between the kiln system and the raw mill system was the most important aspect and contributed 57-73% to the total amount of mercury emitted from the kiln system. Mercury emitted from the kiln system with flue gas was enriched as high as 3.4-8.8 times in the two tested plants compared to the amount of mercury in the raw materials and coal due to mercury cycling. The mercury enrichment can be significantly affected by the proportion of mercury cycled back to the kiln system. The effects of dust treatment were evaluated, and dust treatment can efficiently reduce approximately 31-70% of atmospheric mercury emissions in the two plants. The reduction proportion approximately linearly decreased with the proportion of mercury removed from the collected dust. PMID:26448491

  2. Hydration Characteristics and Immobilization of Cr (VI) in Slag Cement-CKD Pastes under Hydrothermal Treatment

    Institute of Scientific and Technical Information of China (English)

    M R Shatat; Gomaa A M Ali; M A Tantawy

    2015-01-01

    The effect of hydrothermal curing regimes on the hydration characteristics of slag cement containing different ratios of cement kiln dust has been studied. The samples for this study were combination of slag cement and cement kiln dust (5%-25%) without and with immobilization of 5% Cr (VI) by mass. Pastes were hydrothermally treated at 180℃ for different periods (2-24 h) in well closed stainless steel capsule. The hydration characteristics of these pastes were studied by measuring the compressive strength, bulk density, total porosity and combined water content. The findings were further supported by XRD and SEM analysis. The results indicated that the hydration characteristics of slag cement paste containing cement kiln dust 10% by mass were enhanced, especially at later ages (24 h) of hydration. That is due to the hydrothermal curing regimes of immobilized pastes accelerating hydration reactions and precipitation of CaCrO4, indicating that Cr (VI) can be solidiifed in the cement paste. This precipitation leads to pore formation in hydrated slag cement pastes.

  3. Study on raw material origin of celadon porcelain bodies from Zhanggongxiang kiln and Qingliangsi kiln by chemical composition

    International Nuclear Information System (INIS)

    The proton induced X-ray emission (PIXE) was used to measure seven major chemical composition of celadon porcelain body from Qingliangsi kiln in Baofeng and Zhanggongxiang kiln in Ruzhou. The contents of major chemical composition in each sample were selected to make scattering analysis. Their classes and raw material sources were determined. The conclusion is that the raw material origin of Ru porcelain bodies from Qingliangsi kiln in Baofeng is different from that from Zhanggongxiang kiln in Ruzhou, but they are closely related. Both the Ruguan porcelain bodies and MinRu porcelain bodies from Qingliangsi kiln during the Song Dynasty are basically from the same provenance. (authors)

  4. Analysis on the source of raw material of the celadon bodies from Zhanggongxiang kiln and Qingliangsi kiln by PIXE

    Institute of Scientific and Technical Information of China (English)

    ZHAO Weijuan; GUO Musen; JIN Wenqing; LI Guoxia; XIE Jianzhong; Guo Min; Lu Xiaoke; GAO Zhengyao; CHEN Huansheng; Zhang Bin; SUN Xinmin

    2004-01-01

    The proton induced X-ray emission (PIXE) is used to measure the chemical ingredients of seven main elements of each sample of celadon body from Qingliangsi kiln in Baofeng County and Zhanggongxiang kiln in Ruzhou City.The PIXE data are then analyzed by fuzzy cluster method,and the trend cluster diagram is obtained to determine their relation of classification and provenance. The result shows that the producing area of raw material of Ru porcelain bodies is concentrated in Qingliangsi kiln, while that of celadon bodies is slightly scattered in Zhanggongxiang kiln. The raw material origin of Ru porcelain bodies from Qingliangsi kiln in Baofeng County is different from that of Zhanggongxiang kiln in Ruzhou City. The materials of Ru Guan porcelain bodies and Ru Civil porcelain bodies in Qingliangsi kiln are basically the same.

  5. Assessment of air pollutant emissions from brick kilns

    Science.gov (United States)

    Rajarathnam, Uma; Athalye, Vasudev; Ragavan, Santhosh; Maithel, Sameer; Lalchandani, Dheeraj; Kumar, Sonal; Baum, Ellen; Weyant, Cheryl; Bond, Tami

    2014-12-01

    India has more than 100,000 brick kilns producing around 250 billion bricks annually. Indian brick industry is often a small scale industry and third largest consumer of coal in the country. With the growing demand for building materials and characterised by lack of pollution control measures the brick industry has a potential to cause adverse effects on the environment. This paper presents assessment of five brick making technologies based on the measurements carried out at seventeen individual brick kilns. Emissions of PM, SO2, CO and CO2 were measured and these emissions were used to estimate the emission factors for comparing the emissions across different fuel or operating conditions. Estimated emission from brick kilns in South Asia are about 0.94 million tonnes of PM; 3.9 million tonnes of CO and 127 million tonnes of CO2 per year. Among various technologies that are widely used in India, Zig zag and vertical shaft brick kilns showed better performance in terms of emissions over the traditional fixed chimney Bull's trench kilns. This suggests that the replacement of traditional technologies with Zig zag, vertical shaft brick kilns or other cleaner kiln technologies will contribute towards improvements in the environmental performance of brick kiln industry in the country. Zig zag kilns appear to be the logical replacement because of low capital investment, easy integration with the existing production process, and the possibility of retrofitting fixed chimney Bull's trench kilns into Zig zag firing.

  6. Digital Kilns and Furnaces——the Development Direction of Industrial Kilns and Furnaces in the 21st Century

    Institute of Scientific and Technical Information of China (English)

    WANG Xiaoming; HUANG Zhichu; ZHANG Jiafan

    2006-01-01

    The digital manufacturing theory is applied to the special manufacturing equipments--industrial kilns and furnaces; the concept of digital kilns & furnaces is put forward. The present status of research and application for digital technologies in fuel industrial kilns & furnaces is also introduced. Then, take the case of gas fuel kilns & furnaces, their main key technical issues are discussed. Digital kilns & furnaces as an important constituent of the digital equipments are the crucial base of the digital manufacturing. The value of research on digital kilns & furnaces and the application prospect are undoubted. It will improve product quality, reduce the manpower cost, enhance product market competitive ability, promote comprehensively tradition industries such as ceramics, metallurgy industry,and so on.

  7. CO2 REDUCTION OPTIONS IN CEMENT INDUSTRY - THE NOVI POPOVAC CASE

    OpenAIRE

    Gordana M Stefanović; Goran Vučković; Mirko Stojiljković; Milan B Trifunović

    2010-01-01

    The cement industry contributes about 5% to global anthropogenic CO2 emissions, and is thus an important sector in CO2-emission mitigation strategies. Carbon dioxide is emitted from the calcination process of limestone, from combustion of fuels in the kiln, and from the coal combustion during power generation. Strategies to reduce these CO2 emissions include energy efficiency improvement, new processes, shift to low carbon fuels or waste fuels in cement production, increased use of additives ...

  8. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    OpenAIRE

    Nediljka Gaurina-Međimurec; Davorin Matanović; Gracijan Krklec

    1994-01-01

    During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures) and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production...

  9. Cement plant gaseous pollutant emission reduction technologies

    Directory of Open Access Journals (Sweden)

    Andrés Emilio Hoyos Barreto

    2010-10-01

    Full Text Available A brief description of SOX, NOX and CO2 formation is presented, these being the main pollutants emitted in the cement industry gas stream Several technologies for reducing NOX, SOX and CO2 emissions in long wet kilns are introduced: primary measures preventing contaminant formation and secondary/tube end emission reduction measures. Strategies for preventing CO2 (green-house effect gas formation are also addressed, such as fuel and raw material substitution and CO2 capture technologies which are still being developed.

  10. 40 CFR 63.1343 - Standards for kilns and in-line kiln/raw mills.

    Science.gov (United States)

    2010-07-01

    ... limits are on a dry basis, corrected to 7 percent oxygen. All total hydrocarbon (THC) emission limits are... hydrocarbon (THC) limits and monthly for the 50 ppmv THC limit. (b) Existing kilns located at major sources... particulate matter control device is 204 °C (400 °F) or less. (4) Contain total hydrocarbons (THC), from...

  11. 7 CFR 300.2 - Dry Kiln Operator's Manual.

    Science.gov (United States)

    2010-01-01

    ... in 7 CFR chapter III by the Director of the Office of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. (b) The kiln drying schedules specified in the Dry Kiln Operator's Manual... Wood Articles” (7 CFR 319.40-1 through 319.40-11) may be imported into the United States....

  12. Use of MRF residue as alternative fuel in cement production.

    Science.gov (United States)

    Fyffe, John R; Breckel, Alex C; Townsend, Aaron K; Webber, Michael E

    2016-01-01

    Single-stream recycling has helped divert millions of metric tons of waste from landfills in the U.S., where recycling rates for municipal solid waste are currently over 30%. However, material recovery facilities (MRFs) that sort the municipal recycled streams do not recover 100% of the incoming material. Consequently, they landfill between 5% and 15% of total processed material as residue. This residue is primarily composed of high-energy-content non-recycled plastics and fiber. One possible end-of-life solution for these energy-dense materials is to process the residue into Solid Recovered Fuel (SRF) that can be used as an alternative energy resource capable of replacing or supplementing fuel resources such as coal, natural gas, petroleum coke, or biomass in many industrial and power production processes. This report addresses the energetic and environmental benefits and trade-offs of converting non-recycled post-consumer plastics and fiber derived from MRF residue streams into SRF for use in a cement kiln. An experimental test burn of 118 Mg of SRF in the precalciner portion of the cement kiln was conducted. The SRF was a blend of 60% MRF residue and 40% post-industrial waste products producing an estimated 60% plastic and 40% fibrous material mixture. The SRF was fed into the kiln at 0.9 Mg/h for 24h and then 1.8 Mg/h for the following 48 h. The emissions data recorded in the experimental test burn were used to perform the life-cycle analysis portion of this study. The analysis included the following steps: transportation, landfill, processing and fuel combustion at the cement kiln. The energy use and emissions at each step is tracked for the two cases: (1) The Reference Case, where MRF residue is disposed of in a landfill and the cement kiln uses coal as its fuel source, and (2) The SRF Case, in which MRF residue is processed into SRF and used to offset some portion of coal use at the cement kiln. The experimental test burn and accompanying analysis indicate

  13. Use of MRF residue as alternative fuel in cement production.

    Science.gov (United States)

    Fyffe, John R; Breckel, Alex C; Townsend, Aaron K; Webber, Michael E

    2016-01-01

    Single-stream recycling has helped divert millions of metric tons of waste from landfills in the U.S., where recycling rates for municipal solid waste are currently over 30%. However, material recovery facilities (MRFs) that sort the municipal recycled streams do not recover 100% of the incoming material. Consequently, they landfill between 5% and 15% of total processed material as residue. This residue is primarily composed of high-energy-content non-recycled plastics and fiber. One possible end-of-life solution for these energy-dense materials is to process the residue into Solid Recovered Fuel (SRF) that can be used as an alternative energy resource capable of replacing or supplementing fuel resources such as coal, natural gas, petroleum coke, or biomass in many industrial and power production processes. This report addresses the energetic and environmental benefits and trade-offs of converting non-recycled post-consumer plastics and fiber derived from MRF residue streams into SRF for use in a cement kiln. An experimental test burn of 118 Mg of SRF in the precalciner portion of the cement kiln was conducted. The SRF was a blend of 60% MRF residue and 40% post-industrial waste products producing an estimated 60% plastic and 40% fibrous material mixture. The SRF was fed into the kiln at 0.9 Mg/h for 24h and then 1.8 Mg/h for the following 48 h. The emissions data recorded in the experimental test burn were used to perform the life-cycle analysis portion of this study. The analysis included the following steps: transportation, landfill, processing and fuel combustion at the cement kiln. The energy use and emissions at each step is tracked for the two cases: (1) The Reference Case, where MRF residue is disposed of in a landfill and the cement kiln uses coal as its fuel source, and (2) The SRF Case, in which MRF residue is processed into SRF and used to offset some portion of coal use at the cement kiln. The experimental test burn and accompanying analysis indicate

  14. CO2 REDUCTION OPTIONS IN CEMENT INDUSTRY - THE NOVI POPOVAC CASE

    Directory of Open Access Journals (Sweden)

    Gordana M Stefanović

    2010-01-01

    Full Text Available The cement industry contributes about 5% to global anthropogenic CO2 emissions, and is thus an important sector in CO2-emission mitigation strategies. Carbon dioxide is emitted from the calcination process of limestone, from combustion of fuels in the kiln, and from the coal combustion during power generation. Strategies to reduce these CO2 emissions include energy efficiency improvement, new processes, shift to low carbon fuels or waste fuels in cement production, increased use of additives in cement production, alternative cements, and CO2 removal from flue gases in clinker kilns. Increased use of fly ash as an additive to cement and concrete has a number of advantages, the primary being reduction of costs of fly ash disposal, resource conservation, and cost reduction of the product. Since the production of cement requires a large amount of energy (about 2.9-3.2 GJt-1, the substitution of cement by fly ash saves not only energy but also reduces the associated greenhouse gas emissions. The paper evaluates the reduction of CO2 emissions that can be achieved by these mitigation strategies, as well as by partial substitution of cement by fly ash. The latter is important because the quality of the produced concrete depends on the physical-chemical properties of the fly ash and thus partial substitution as well as the type of fly ash (e.g., the content of CaO has an effect not only on energy consumption and emissions, but also on the produced concrete quality.

  15. Experimental study on improving cement quality with oxygen- enriched combustion technology

    Science.gov (United States)

    Liu, Y. Q.; Zhang, A. M.; Qing, S.; Li, F. S.; Yang, S. P.; Yang, Z. F.

    2015-12-01

    With the intensification of the global energy crisis, the production cost of enterprises is continuously increasing because of the rising fuel prices and high requirements for environmental protection. As result, energy savings and environmental protection are vital considerations for a variety of enterprises. As a practical energy-saving technology, oxygen- enriched combustion has played a major role in energy saving and emissions reduction as its application in industrial furnaces has been popularized in recent years. This experiment was conducted in a cement rotary kiln with a capacity of 4000 t/d in a factory in China. Based on measured data in the oxygen-enriched combustion experiment, we determined the patterns of variation in the main parameters of the cement rotary kiln under oxygen-enriched production conditions. The results provide important theoretical and practical base for the cement building materials industry in energy saving and emissions reduction.

  16. The Effect of Cement Dust on the Lung Function in a Cement Factory, Iran

    Directory of Open Access Journals (Sweden)

    Farhad Ferasati

    2010-07-01

    Full Text Available The present study aimed at assessing cement dust exposure and its relationship to lung function at a Portland cement factory in Ilam, Iran. Lung function tests were carried out on 112 workers at the cement factory in 2008-09. Simultaneously 85 non exposed workers were used as control. Lung function tests were performed for all subjects. Additionally, total dust level was determined by the gravimetric method. Moreover, X-ray diffraction (XRD technique was performed to determine the SiO2 contents of the bulk samples. The arithmetic means (AM of personal total dust were higher in the crusher (27.49 mg/m3, packing (16.90 mg/m3, kiln (15.60 mg/m3, cement mill (13.07 mg/m3, raw mill (10.31 mg /m3 than in the maintenance (3.14 mg /m3, and administration (1.55 mg/m3. The geometrical mean (GM concentration was 12.12 mg/m3, which were considerably higher than occupational exposure limit (OEL of the American Conference of Governmental Industrial Hygienists (ACGIH, which is 10 mg/m3. Based on the results, the probability of the long-term mean exposure exceeding to the OEL of 10 mg/m3 for total dust were higher in the kiln (100%, packing (100%, cement mill (90%, crusher (73%, raw mill (60% than in the maintenance (0%, and administration (2.3%. Ventiliatory function evaluation, as measured by the function parameters, showed that 35.7% of the exposed workers had abnormality in lung function compared with 5.7% of those unexposed. Statistical analysis of the data indicated that exposed workers compared to the unexposed groups showed significant reductions in Forced Expiratory Volume in one second percent (FEV1, Forced Vital Capacity (FVC, and FEV1/FVC (p< 0.05.

  17. The effect of fly ash and coconut fibre ash as cement replacement materials on cement paste strength

    Science.gov (United States)

    Bayuaji, R.; Kurniawan, R. W.; Yasin, A. K.; Fatoni, H. AT; Lutfi, F. M. A.

    2016-04-01

    Concrete is the backbone material in the construction field. The main concept of the concrete material is composed of a binder and filler. Cement, concrete main binder highlighted by environmentalists as one of the industry are not environmentally friendly because of the burning of cement raw materials in the kiln requires energy up to a temperature of 1450° C and the output air waste CO2. On the other hand, the compound content of cement that can be utilized in innovation is Calcium Hydroxide (CaOH), this compound will react with pozzolan material and produces additional strength and durability of concrete, Calcium Silicate Hydrates (CSH). The objective of this research is to explore coconut fibers ash and fly ash. This material was used as cement replacement materials on cement paste. Experimental method was used in this study. SNI-03-1974-1990 is standard used to clarify the compressive strength of cement paste at the age of 7 days. The result of this study that the optimum composition of coconut fiber ash and fly ash to substitute 30% of cement with 25% and 5% for coconut fibers ash and fly ash with similar strength if to be compared normal cement paste.

  18. Air flow characteristics in an industrial wood pallet drying kiln

    OpenAIRE

    Tzempelikos, Dimitrios; Filios, Andronikos; Margaris, Dionisios

    2013-01-01

    The improvement and optimization of air-distribution systems in drying kilns contributes to the preservation of the quality, safety and shelf life of perishable products. The present study reports on the numerical solution of airflow within a two dimensional drying kiln enclosure loaded with wooden pallets. The performance of air flow field is examined with and without supply of wooden pallets. Different arrangements of the supplied wooden pallets are investigated as well as the use of a ...

  19. Wood residues as fuel source for lime kilns. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Philip, R.J.; Azarniouch, M.K.

    1982-11-01

    Despite flow problems encountered when feeding wet hog fuel with mill-produced lime mud directly into the cold end of a pilot kiln, a decrease in fossil fuel consumption of approximately 20%, based on long term average product flow rates, was obtained. The flow problems consisted of material adherence onto the kiln wall, increased dusting and feed-end losses. The lime produced with hog fuel showed higher reactivity than lime produced without hog fuel. Upon causticizing a high-sulphidity mill green liquor, the equilibrium causticizing efficiency was not affected by the use of wood residues in calcining. However, there was some deterioration in the settling and filtration characteristics of the lime mud due to the presence of hog fuel contaminants. The normal fuel requirement per ton of lime in mill kilns is only about one third of that in the pilot kiln. Because most of the problems and limitations encountered in the pilot kiln were associated with the very high mass ratio of hog fuel to lime mud required to achieve even 20% replacement, fossil fuel substitution of 30 to 50% might be attainable in commercial-scale lime kilns. The ultimate goal of complete or near-complete substitution of fossil fuel by wood residues can be achieved by additional firing of dried (moisture content 10-15%) fines from the hot end of the kiln. Since this latter type of fuel is substantially more costly than wet, non-comminuted hog fuel, its usage should be minimized. 14 refs., 9 figs., 11 tabs.

  20. Energy saving in ceramic tile kilns: Cooling gas heat recovery

    International Nuclear Information System (INIS)

    A great quantity of thermal energy is consumed in ceramic tile manufacture, mainly in the firing stage. The most widely used facilities are roller kilns, fuelled by natural gas, in which more than 50% of the energy input is lost through the flue gas and cooling gas exhaust stacks. This paper presents a calculation methodology, based on certain kiln operating parameters, for quantifying the energy saving obtained in the kiln when part of the cooling gases are recovered in the firing chamber and are not exhausted into the atmosphere. Energy savings up to 17% have been estimated in the studied case. Comparison of the theoretical results with the experimental data confirmed the validity of the proposed methodology. The study also evidenced the need to improve combustion process control, owing to the importance of the combustion process in kiln safety and energy efficiency. - Highlights: •Some energy input (30–35%) in ceramic roller kilns is lost through the cooling gas stack. •Cooling air is directly recovered in the combustion chamber, providing oxygen. •This energy recovery from the cooling gas stack has been quantified. •It has been proven that the proposed methodology to estimate energy savings is valid

  1. Integrated Environmental Quality Assessments of Surface Water around Obajana Cement Production Area

    Directory of Open Access Journals (Sweden)

    E.G. Ameh

    2014-04-01

    Full Text Available Due to industrialization, there is enormous amount of heavy metals been released from anthropogenic sources into the environment. Heavy metals are considered as one of the main sources of environmental pollution since they have significant effect on the ecological quality and water in particular. These pollutants are hazardous to consumers of water that have significant quantity of these heavy metals. The population most exposed to cement polluted water includes workers in cement factories, families of workers living in Staff houses of factories like in Obajana and other neighborhood habitations. The Obajana cement factory consists of cement kilns/coolers with clinkers. The kilns are equipped with pre-heaters and Electro-Static Precipitators (ESP. The facility has raw mills, crushing operations, cement mills that are potential source of pollutants into the water bodies. Storage silos, conveyors, vehicular travel, and other unquantified fugitive source of water contamination exist in the factory. Monitoring the contamination of water with respect to heavy metals is of interest due to their influence on humans, animals and to some extent plants. A good approach to estimate how much of the water is impacted is by using the heavy metal pollution index and metal index for metal concentrations above the control points in water bodies around Obajana cement.

  2. Opportunities for Energy Efficiency and Demand Response in the California Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Olsen, Daniel; Goli, Sasank; Faulkner, David; McKane, Aimee

    2010-12-22

    This study examines the characteristics of cement plants and their ability to shed or shift load to participate in demand response (DR). Relevant factors investigated include the various equipment and processes used to make cement, the operational limitations cement plants are subject to, and the quantities and sources of energy used in the cement-making process. Opportunities for energy efficiency improvements are also reviewed. The results suggest that cement plants are good candidates for DR participation. The cement industry consumes over 400 trillion Btu of energy annually in the United States, and consumes over 150 MW of electricity in California alone. The chemical reactions required to make cement occur only in the cement kiln, and intermediate products are routinely stored between processing stages without negative effects. Cement plants also operate continuously for months at a time between shutdowns, allowing flexibility in operational scheduling. In addition, several examples of cement plants altering their electricity consumption based on utility incentives are discussed. Further study is needed to determine the practical potential for automated demand response (Auto-DR) and to investigate the magnitude and shape of achievable sheds and shifts.

  3. High-Temperature Release of SO2 from Calcined Cement Raw Materials

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Larsen, Morten B.; Glarborg, Peter;

    2011-01-01

    and experiments in a tube furnace reactor in the temperature interval of 900–1100 °C. The investigated conditions resemble actual conditions in the material inlet end of cement rotary kilns. It was found that the sulfates CaSO4, K2SO4, and Na2SO4 were all stable under oxidizing conditions but began to decompose...... concentration, which may cause deposit formation in the kiln system. In this study, the release of sulfur from calcined cement raw materials under both oxidizing and reducing conditions is investigated. The investigations include thermodynamic equilibrium calculations in the temperature interval of 800–1500 °C...... under reducing conditions. Particularly, CaSO4 was sensitive to reducing conditions. The sulfur release was most significant if the gas atmosphere frequently shifted between oxidizing and reducing conditions. An increasing temperature from 900 to 1100 °C under alternating oxidizing and reducing...

  4. Lime Kiln Modeling. CFD and One-dimensional simulations

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Ivarsson, Christofer; Lundborg, Rickard

    2009-03-15

    The incentives for burning alternative fuels in lime kilns are growing. An increasing demand on thorough investigations of alternative fuel impact on lime kiln performance have been recognized, and the purpose of this project has been to develop a lime kiln CFD model with the possibility to fire fuel oil and lignin. The second part of the project consists of three technical studies. Simulated data from a one-dimensional steady state program has been used to support theories on the impact of biofuels and lime mud dryness. The CFD simulations was carried out in the commercial code FLUENT. Due to difficulties with the convergence of the model the calcination reaction is not included. The model shows essential differences between the two fuels. Lignin gives a different flame shape and a longer flame length compared to fuel oil. Mainly this depends on how the fuel is fed into the combustion chamber and how much combustion air that is added as primary and secondary air. In the case of lignin combustion the required amount of air is more than in the fuel oil case. This generates more combustion gas and a different flow pattern is created. Based on the values from turbulent reaction rate for the different fuels an estimated flame length can be obtained. For fuel oil the combustion is very intense with a sharp peak in the beginning and a rapid decrease. For lignin the combustion starts not as intense as for the fuel oil case and has a smoother shape. The flame length appears to be approximately 2-3 meter longer for lignin than for fuel oil based on turbulent reaction rate in the computational simulations. The first technical study showed that there are many benefits of increasing dry solids content in the lime mud going into a kiln such as increased energy efficiency, reduced TRS, and reduced sodium in the kiln. However, data from operating kilns indicates that these benefits can be offset by increasing exit gas temperature that can limit kiln production capacity. Simulated

  5. Quantification of emissions from the co-incineration of cutting oil emulsions in cement plants - Part I: NOx, CO and VOC

    Energy Technology Data Exchange (ETDEWEB)

    D. Giannopoulos; D.I. Kolaitis; A. Togkalidou; G. Skevis; M.A. Founti [National Technical University of Athens, Athens (Greece). Laboratory of Heterogeneous Mixtures and Combustion Systems

    2007-05-15

    The paper provides an overall assessment of the environmental effects of co-incineration of cutting oil emulsions in cement plants through the quantification of emissions of key pollutants, namely NOx, CO and VOC. Two realistic scenarios are considered. In the first, the cutting oil emulsion is injected directly into the rotary kiln while the second scenario involves injection of the cutting oil emulsion in the tertiary air stream and thus directly into the precalciner. A detailed kinetic PSR modelling study is performed for combustion conditions relevant both to cement kiln and precalciner operating conditions. It is demonstrated that, although NOx emissions from the precalciner are generally substantially lower than those from the cement kiln, emulsion injection in the latter appears to be favourable and can lead up to 50% reductions in NO levels. However, injection of cutting oil emulsion with relatively high nitrogen content in the precalciner may lead, under lean conditions, to increases in the emitted NO levels. The effect of cutting oil emulsion on CO and VOC emissions both under cement kiln and precalciner conditions is also quantified. 31 refs., 13 figs., 1 tab.

  6. Integration of oxygen membranes for oxygen production in cement plants

    DEFF Research Database (Denmark)

    Puig Arnavat, Maria; Søgaard, Martin; Hjuler, Klaus;

    2015-01-01

    a concentrated CO2 source that can be used for enhanced oil recovery, in combination with biomass gasification and electrolysis for synthesis gas production, or possibly sequestered. The cases with oxygen enriched air provide very promising economic figures of merit with discounted payback periods slightly......The present paper describes the integration of oxygen membranes in cement plants both from an energy, exergy and economic point of view. Different configurations for oxygen enrichment of the tertiary air for combustion in the pre-calciner and full oxy-fuel combustion in both pre-calciner and kiln...

  7. Characterization of vapor phase mercury released from concrete processing with baghouse filter dust added cement.

    Science.gov (United States)

    Wang, Jun; Hayes, Josh; Wu, Chang-Yu; Townsend, Timothy; Schert, John; Vinson, Tim; Deliz, Katherine; Bonzongo, Jean-Claude

    2014-02-18

    The fate of mercury (Hg) in cement processing and products has drawn intense attention due to its contribution to the ambient emission inventory. Feeding Hg-loaded coal fly ash to the cement kiln introduces additional Hg into the kiln's baghouse filter dust (BFD), and the practice of replacing 5% of cement with the Hg-loaded BFD by cement plants has recently raised environmental and occupational health concerns. The objective of this study was to determine Hg concentration and speciation in BFD as well as to investigate the release of vapor phase Hg from storing and processing BFD-added cement. The results showed that Hg content in the BFD from different seasons ranged from 0.91-1.44 mg/kg (ppm), with 62-73% as soluble inorganic Hg, while Hg in the other concrete constituents were 1-3 orders of magnitude lower than the BFD. Up to 21% of Hg loss was observed in the time-series study while storing the BFD in the open environment by the end of the seventh day. Real-time monitoring in the bench system indicated that high temperature and moisture can facilitate Hg release at the early stage. Ontario Hydro (OH) traps showed that total Hg emission from BFD is dictated by the air exchange surface area. In the bench simulation of concrete processing, only 0.4-0.5% of Hg escaped from mixing and curing BFD-added cement. A follow-up headspace study did not detect Hg release in the following 7 days. In summary, replacing 5% of cement with the BFD investigated in this study has minimal occupational health concerns for concrete workers, and proper storing and mixing of BFD with cement can minimize Hg emission burden for the cement plant. PMID:24444016

  8. Alternative Fuel for Portland Cement Processing

    Energy Technology Data Exchange (ETDEWEB)

    Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

    2012-06-30

    The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

  9. Alternative Fuel for Portland Cement Processing

    Energy Technology Data Exchange (ETDEWEB)

    Anton K. Schindler; Steve R. Duke; Thomas E. Burch; Edward W. Davis; Ralph H. Zee; David I. Bransby; Carla Hopkins; Rutherford L. Thompson; Jingran Duan; Vignesh Venkatasubramanian; Stephen Giles.

    2012-06-30

    The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

  10. Analysis of the elemental composition of Tang Sancai from the four major kilns in China using EDXRF

    International Nuclear Information System (INIS)

    Tang Sancai was widely used in the Tang Dynasty, and the study of this pottery provides information about the sociocultural aspects of the Tang people. To understand the characteristics of the different kilns for the production of Tang Sancai, Energy Dispersive X-ray Fluorescence (EDXRF) was used to analyze 174 Tang Sancai shards. These specimens were selected from four production centers in the Tang Dynasty, namely, the Huangye Kiln, the Huangbu Kiln, the Xing Kiln and the Liquanfang Kiln. The results demonstrate that the clay bodies from different kilns have varying compositions, and each kiln has a unique elemental fingerprint. Of the 17 elements analyzed, TiO2 and Fe2O3 had distinctly different contents in the samples from the Huangye Kiln and the Huangbu Kiln. For the Xing Kiln and the Huangye Kiln, the characteristic elements are Fe2O3 and MnO. For the Xing Kiln and the Huangbu Kiln, the most dissimilar elements are TiO2, MnO and ZnO. When the Principal Component Analysis (PCA) was employed, the data points for the Huangye Kiln, the Huangbu Kiln and the Xing Kiln fell into distinct areas. For the Liquanfang Kiln, the contents of Al2O3 and Fe2O3 in white-bodied samples are different from those of other colors, which indicates that at least two types of raw materials were used. When compared with the white-bodied samples from the other three kilns, the white-bodied samples from the Liquanfang Kiln were found to have compositions similar to those of the samples from the Huangye Kiln, rather than the Huangbu Kiln, although the latter is much closer geographically than the former. All the obtained data provide valuable scientific criteria for provenance identification for Tang Sancai of unknown origin

  11. Analysis of the elemental composition of Tang Sancai from the four major kilns in China using EDXRF

    Science.gov (United States)

    Ma, Bo; Liu, Long; Feng, Song-Lin; Xu, Qing; Feng, Xiang-Qian

    2014-01-01

    Tang Sancai was widely used in the Tang Dynasty, and the study of this pottery provides information about the sociocultural aspects of the Tang people. To understand the characteristics of the different kilns for the production of Tang Sancai, Energy Dispersive X-ray Fluorescence (EDXRF) was used to analyze 174 Tang Sancai shards. These specimens were selected from four production centers in the Tang Dynasty, namely, the Huangye Kiln, the Huangbu Kiln, the Xing Kiln and the Liquanfang Kiln. The results demonstrate that the clay bodies from different kilns have varying compositions, and each kiln has a unique elemental fingerprint. Of the 17 elements analyzed, TiO2 and Fe2O3 had distinctly different contents in the samples from the Huangye Kiln and the Huangbu Kiln. For the Xing Kiln and the Huangye Kiln, the characteristic elements are Fe2O3 and MnO. For the Xing Kiln and the Huangbu Kiln, the most dissimilar elements are TiO2, MnO and ZnO. When the Principal Component Analysis (PCA) was employed, the data points for the Huangye Kiln, the Huangbu Kiln and the Xing Kiln fell into distinct areas. For the Liquanfang Kiln, the contents of Al2O3 and Fe2O3 in white-bodied samples are different from those of other colors, which indicates that at least two types of raw materials were used. When compared with the white-bodied samples from the other three kilns, the white-bodied samples from the Liquanfang Kiln were found to have compositions similar to those of the samples from the Huangye Kiln, rather than the Huangbu Kiln, although the latter is much closer geographically than the former. All the obtained data provide valuable scientific criteria for provenance identification for Tang Sancai of unknown origin.

  12. Analysis of the elemental composition of Tang Sancai from the four major kilns in China using EDXRF

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Bo; Liu, Long [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Feng, Song-Lin; Xu, Qing [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China); Feng, Xiang-Qian, E-mail: fengxq@ihep.ac.cn [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China)

    2014-01-15

    Tang Sancai was widely used in the Tang Dynasty, and the study of this pottery provides information about the sociocultural aspects of the Tang people. To understand the characteristics of the different kilns for the production of Tang Sancai, Energy Dispersive X-ray Fluorescence (EDXRF) was used to analyze 174 Tang Sancai shards. These specimens were selected from four production centers in the Tang Dynasty, namely, the Huangye Kiln, the Huangbu Kiln, the Xing Kiln and the Liquanfang Kiln. The results demonstrate that the clay bodies from different kilns have varying compositions, and each kiln has a unique elemental fingerprint. Of the 17 elements analyzed, TiO{sub 2} and Fe{sub 2}O{sub 3} had distinctly different contents in the samples from the Huangye Kiln and the Huangbu Kiln. For the Xing Kiln and the Huangye Kiln, the characteristic elements are Fe{sub 2}O{sub 3} and MnO. For the Xing Kiln and the Huangbu Kiln, the most dissimilar elements are TiO{sub 2}, MnO and ZnO. When the Principal Component Analysis (PCA) was employed, the data points for the Huangye Kiln, the Huangbu Kiln and the Xing Kiln fell into distinct areas. For the Liquanfang Kiln, the contents of Al{sub 2}O{sub 3} and Fe{sub 2}O{sub 3} in white-bodied samples are different from those of other colors, which indicates that at least two types of raw materials were used. When compared with the white-bodied samples from the other three kilns, the white-bodied samples from the Liquanfang Kiln were found to have compositions similar to those of the samples from the Huangye Kiln, rather than the Huangbu Kiln, although the latter is much closer geographically than the former. All the obtained data provide valuable scientific criteria for provenance identification for Tang Sancai of unknown origin.

  13. Stochastic Modelling and Self Tuning Control of a Continuous Cement Raw Material Mixing System

    Directory of Open Access Journals (Sweden)

    Hannu T. Toivonen

    1980-01-01

    Full Text Available The control of a continuously operating system for cement raw material mixing is studied. The purpose of the mixing system is to maintain a constant composition of the cement raw meal for the kiln despite variations of the raw material compositions. Experimental knowledge of the process dynamics and the characteristics of the various disturbances is used for deriving a stochastic model of the system. The optimal control strategy is then obtained as a minimum variance strategy. The control problem is finally solved using a self-tuning minimum variance regulator, and results from a successful implementation of the regulator are given.

  14. USE OF SOLAR KILN FOR THE DRYING OF SAWN WOOD

    Directory of Open Access Journals (Sweden)

    Diego Martins Stangerlin

    2010-03-01

    Full Text Available This study aimed at evaluating the use of a solar kiln for the drying of woods of Eucalyptus tereticornis, Eucalyptus saligna and Corymbia citriodora, as well as comparing such a methodology to the air seasoning practice. In order to do so, it was built a solar kiln composed basically of wood structures, roofing with a double layer of PVC, sunlight internal collector and hot air circulation systems. The efficiency of the solar kiln was compared to the air seasoning in drying time and wood quality. In the same drying schedule, each species was submitted to the two drying approaches using a load of 55 boards in each method. Results indicated that the solar kiln was more efficient in drying time, around 2 to 5 times faster and final moisture content lower than the air drying. Adequate wood quality was observed in both drying methods, and no defects such as cup or collapse were observed. Furthermore, the correct piling up and drying process provided minimization of defects such as bow. The incidence of crook, end and surface checks were not significantly distinct between solar drying and air seasoning for the three woods studied.

  15. 7 CFR 305.28 - Kiln sterilization treatment schedule.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 5 2010-01-01 2010-01-01 false Kiln sterilization treatment schedule. 305.28 Section 305.28 Agriculture Regulations of the Department of Agriculture (Continued) ANIMAL AND PLANT HEALTH... sterilization treatment schedule. T404-b-4 Dry bulb temperature( °F) Wet bulb depression( °F)...

  16. TRANSIENT SUPPRESSION PACKAGING FOR REDUCED EMISSIONS FROM ROTARY KILN INCINERATORS

    Science.gov (United States)

    Experiments were performed on a 73 kW rotary kiln incinerator simulator to determine whether innovative waste packaging designs might reduce transient emissions of products of incomplete combustion due to batch charging of containerized liquid surrogate waste compounds bound on g...

  17. Charcoal kiln relicts - a favorable site for tree growth?

    Science.gov (United States)

    Buras, Allan; Hirsch, Florian; van der Maaten, Ernst; Takla, Melanie; Räbiger, Christin; Cruz Garcia, Roberto; Schneider, Anna; Raab, Alexandra; Raab, Thomas; Wilmking, Martin

    2015-04-01

    Soils with incompletely combusted organic material (aka 'black carbon') are considered fertile for plant growth. Considerable enrichment of soils with black carbon is known from Chernozems, from anthropogenic induced altering of soils like the 'Terra Preta' in South America (e.g. Glaser, 2001), and from charcoal kiln relicts. Recent studies have reported a high spatial frequency of charcoal kiln relicts in the Northeastern German lowlands (Raab et al., 2015), which today are often overgrown by forest plantations. In this context the question arises whether these sites are favorable for tree growth. Here we compare the performance of 22 Pinus sylvestris individuals - a commonly used tree species in forestry - growing on charcoal kiln relicts with 22 control trees. Growth performance (height growth and diameter growth) of the trees was determined using dendrochronological techniques, i.e. standard ring-width measurements were undertaken on each two cores per tree and tree height was measured in the field. Several other wood properties such as annual wood density, average resin content, as well as wood chemistry were analyzed. Our results indicate that trees growing on charcoal kiln relicts grow significantly less and have a significantly lower wood density in comparison with control trees. Specific chemical components such as Manganese as well as resin contents were significantly higher in kiln trees. These results highlight that tree growth on charcoal kiln relicts is actually hampered instead of enhanced. Possibly this is a combined effect of differing physical soil properties which alter soil water accessibility for plants and differing chemical soil properties which may negatively affect tree growth either if toxic limits are surpassed or if soil nutrient availability is decreased. Additional soil analyses with respect to soil texture and soil chemistry shall reveal further insight into this hypothesis. Given the frequent distribution of charcoal kiln relicts in

  18. Mercury enrichment and its effects on atmospheric emissions in cement plants of China

    Science.gov (United States)

    Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Wu, Qingru; Hao, Jiming

    2014-08-01

    The cement industry is one of the most significant anthropogenic sources of atmospheric mercury emissions worldwide. In this study of three typical Chinese cement plants, mercury in kiln flue gas was sampled using the Ontario Hydro Method (OHM), and solid samples were analyzed. Particulate matter recycling, preheating of raw materials, and the use of coal and flue gas desulfurization derived gypsum contributed to emissions of Hg in the air and to accumulation in cement. Over 90% of the mercury input was emitted into the atmosphere. Mercury emission factors were 0.044-0.072 g/t clinker for the test plants. The major species emitted into the atmosphere from cement plants is oxidized mercury, accounting for 61%-91% of the total mercury in flue gas. The results of this study help improve the accuracy of the mercury emission inventory in China and provide useful information for developing mercury controls.

  19. Dust Exposure and Respiratory Health Effects in Cement Production

    Directory of Open Access Journals (Sweden)

    Golamreza Pouryaghoub

    2012-02-01

    Full Text Available Dust can be produced by almost all production processes in Portland cement factory. Dust exposure potentially can affect respiratory function. But evidence for respiratory effect of cement dust exposure has not been conclusive. In this study we assessed effect of cement dust exposure on respiratory function in a cement production factory. A respiratory symptoms questionnaire was completed and pulmonary function tests were carried out on 94 exposed and 54 non exposed workers at a cement factory in the east of Iran. Additionally, respirable dust level was determined by the gravimetric method. X-ray fluorescence (XRF technique was performed to determine the silica phases and the SiO2 contents of the bulk samples. The arithmetic means (AM of personal respirable dust were 30.18 mg/m3 in the crushing, 27 mg/m3 in the packing, 5.4 mg/m3 in the cement mill, 5.9 mg/m3 in the kiln and 5.48 mg/m3 in the maintenance that were higher than threshold limit value (TLV of the American Conference of Governmental Industrial Hygienists (ACGIH which is 5 mg/m3. This value in the unexposed group was 0.93 mg/m3. In this study cough, sputum, wheezing and dyspnea were more prevalent among exposed subjects. Exposed workers compared to the unexposed group showed significant reduction in Forced Expiratory Volume in one second (FEV1, Forced Vital Capacity (FVC, and Forced Expiratory Flow between 25% and 75% of the FVC (FEF25-75% (P<0.05. It can be concluded that in our study there was close and direct association between cement dust exposure and functional impairment among the cement factory workers.

  20. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

    2008-07-30

    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

  1. Development of cleaner-burning brick kilns in Ciudad Juarez, Chihuahua, Mexico.

    Science.gov (United States)

    Bruce, Charles W; Corral, Alba Yadira; Lara, Antonio S

    2007-04-01

    The following results provide a comparison between net airborne contamination produced by the traditional form of kiln used in Northern Mexico and by those modified according to a design by Dr. Robert Marquez. What has become known as the MK style kiln was intended to significantly reduce contaminant emissions. The concept involves covering the kiln with a dome and channeling the output of an active kiln through a second, identical loaded kiln for its additional filtration of the effluents. Kilns of a pair are connected via clay brick channels. The roles are reversed after the initial kiln is refilled. Significant reductions in the particulate and gaseous emissions were achieved in the prototype system, but a connectional problem with recent kiln pairs has also limited the degree of operational success. The problem did not mask the potential of the MK kiln, as will be shown. Additional anticipated benefits to the owners of MK kilns, such as reduced operating cycles and decreased quantities of fuel, also have been verified. Key measurements made during all of the burns were of aerosol densities and buoyancies in the flues, kiln temperatures, and, on a number of occasions, chemical analyses of both aerosol and gaseous effluents. Continuous time histories of aerosol densities for most burns (of a total of -40) provide a basis for examining features and the effects of differing styles of operation with respect to burn efficiency and net contaminant masses. Covering the active kiln with a dome produces a net reduction in dry aerosol effluent mass of a factor between 5 and 10, whereas the addition of a filter kiln produces a net reduction of about a factor of 2. The use of used motor oil as a fuel further reduced aerosol contamination by -1 order of magnitude.

  2. PERFORNACE OF RECRON-3S FIBER WITH CEMENT KILN DUST IN EXPANSIVE SOILS

    Directory of Open Access Journals (Sweden)

    P.V.KOTESWARA RAO

    2012-04-01

    Full Text Available In the present work, an attempt is made to study the influence of polymer fibers on the properties of locally available Black cotton soil with and without admixture modification. This study revealedthat the fiber reinforcement improves the soil properties in terms of improved stress-strain patterns and progressive failure in place of quick post peak failure of plain samples. The unconfined compressive strength of Clay soil is increased by 7 times with admixture stabilization and 9 times for admixture with fiber modificationwith respect to plain samples. The shear strength parameters of clay soil are also significantly increased upon admixture stabilization and admixture with fiber treatment. The CBR value also increased significantly even for soaked CBR tests. By addition of CKD the Liquid limit of the mixture is decreased 23 %, where as plastic limitis increased by 41%. Plasticity Index of the mix is decreased by 57%.

  3. Dust exposure and respiratory health effects in cement production.

    Science.gov (United States)

    Kakooei, Hossein; Gholami, Abdollah; Ghasemkhani, Mehdi; Hosseini, Mostapha; Panahi, Davoud; Pouryaghoub, Golamreza

    2012-01-01

    Dust can be produced by almost all production processes in Portland cement factory. Dust exposure potentially can affect respiratory function. But evidence for respiratory effect of cement dust exposure has not been conclusive. In this study we assessed effect of cement dust exposure on respiratory function in a cement production factory. A respiratory symptoms questionnaire was completed and pulmonary function tests were carried out on 94 exposed and 54 non exposed workers at a cement factory in the east of Iran. Additionally, respirable dust level was determined by the gravimetric method. X-ray fluorescence (XRF) technique was performed to determine the silica phases and the SiO(2) contents of the bulk samples. The arithmetic means (AM) of personal respirable dust were 30.18 mg/m(3) in the crushing, 27 mg/m(3) in the packing, 5.4 mg/m(3) in the cement mill, 5.9 mg/m(3) in the kiln and 5.48 mg/m(3) in the maintenance that were higher than threshold limit value (TLV) of the American Conference of Governmental Industrial Hygienists (ACGIH) which is 5 mg/m(3). This value in the unexposed group was 0.93 mg/m(3). In this study cough, sputum, wheezing and dyspnea were more prevalent among exposed subjects. Exposed workers compared to the unexposed group showed significant reduction in Forced Expiratory Volume in one second (FEV(1)), Forced Vital Capacity (FVC), and Forced Expiratory Flow between 25% and 75% of the FVC (FEF(25-75%)) (Pexposure and functional impairment among the cement factory workers. PMID:22359082

  4. Performance of rotary kiln reactor for the elephant grass pyrolysis.

    Science.gov (United States)

    De Conto, D; Silvestre, W P; Baldasso, C; Godinho, M

    2016-10-01

    The influence of process conditions (rotary speed/temperature) on the performance of a rotary kiln reactor for non-catalytic pyrolysis of a perennial grass (elephant grass) was investigated. The product yields, the production of non-condensable gases as well as the biochar properties were evaluated. The maximum H2 yield was close to that observed for catalytic pyrolysis processes, while the bio-oil yield was higher than reported for pyrolysis of other biomass in rotary kiln reactors. A H2/CO ratio suitable for Fischer-Tropsch synthesis (FTS) was obtained. The biochars presented an alkaline pH (above 10) and interesting contents of nutrients, as well as low electrical conductivity, indicating a high potential as soil amendment. PMID:27367811

  5. Modeling and optimization of rotary kiln treating EAF dust

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Electric arc furnace (EAF) dust from steel industries is listed by the United Sates EPA as a hazardous waste under the regulations of the Resource Conservation and Recovery Act due to the presence of lead, cadmium and chlorine. The disposal of the approximately 650000 t of EAF dust per year in the U.S. and Canada is an expensive and unresolved problem for the majority of steel companies. The Waelz process has been considered as the best process for treating the EAF dust. A process model, combined thermodynamic modeling with heat transfer calculations, has been developed to simulate the chemical reactions, mass and heat transfer and heat balance in the kiln. The injection of air into the slag and the temperature profile along the kiln have been modeled. The effect of (CaO+MgO)/SiO2 on the solidus temperature of slag has also been predicted and discussed. Some optimized results have been presented.

  6. Study of the compositional differences among different kilns' Sancai of Tang Dynasty by SRXRF

    International Nuclear Information System (INIS)

    Sancai (Tri-color pottery) of Tang Dynasty is a kind of glaze pottery. The Sancai is famous for its distinctive color in China. The compositional differences among those kinds of kilns' Sancai haven't been studied until now. In this work SRXRF was used to analyze the specimens of two important Sancai kilns, i.e. Huangye and Huangbu kilns and to study the compositional differences among the two kinds of samples in the body. The contents of K, Rb, Sr, Zn and Zr in the body from Huangye kiln's are higher than those from Huangbu kiln's, contrary to the body contents of Ti, Mn, Fe and Y. Cr contents in both of the kilns' samples are comparable. The study contributes much to characterization study and provenience study of different kinds of Sancai of Tang Dynasty

  7. Multi-Objective Optimization of Mechanical Running Conditions of Large Scale Statically Indeterminate Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    Hu Xiaoping; Xiao Yougang; Wang Guangbin

    2006-01-01

    Combined with the second rotary kiln of Alumina Factory in Great Wall Aluminum Company, the mechanics characteristics of statically indeterminate large-scale rotary kiln with variable cross-sections is analyzed. In order to adjusting the runing axis of rotary kiln, taking the force equilibrium of the rollers and the minimum of relative axis deflection as the optimization goal, the multi-objective optimization model of mechanical running conditions of kiln rotary is set up. The mechanical running conditions of the second rotary kiln after multi-objective optimization adjustment are compared with those before adjustment and after routine adjustment. It shows that multi-objective optimization adjustment can make axis as direct as possible and can distribute kiln loads equally.

  8. Asphalt cement poisoning

    Science.gov (United States)

    ... petroleum material that hardens when it cools. Asphalt cement poisoning occurs when someone swallows asphalt. If hot ... found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for other purposes.

  9. Case study: evaluation of continuos blending silos in the cement industry, by the aid of tracer techniques

    International Nuclear Information System (INIS)

    Besides the actual burning process in cement manufacture, particular importance is attached to raw material preparation and homogenization, not only because of the quality of the kiln fed and therefore of the produced cement, but also because of the economy of the kiln operation, which significantly depends on the uniformity of the chemical composition of the material. As a result, the blending process of the cement raw material, before burning, is a basic stage of cement technology production. In this case, the pneumatic homogenization process is studied in a silo with a great storing and processing capacity. The objective is to evaluate the parameters which influence in the continuos operation. The method allows us to determine the optimal blending parameters, through the observation of the movement and distribution of the different fractions of fine dust raw meal, labelled with La-140 as tracer. Changes in blending according to time are discussed as well as the influence of the silo design on the degree of homogenization. It was showed that the silo blending operation has a strong influence on the production of good-quality cement as well as the implications on energy saving

  10. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job

  11. Study of Yue kiln ancient celadon by SRXRF and statistic analysis

    International Nuclear Information System (INIS)

    20 elements of eighty ancient celadon samples were analyzed by using synchrotron radiation X-ray fluorescence (SRXRF). V, Ni, Zn and Mn display variable dynastic orderliness. Results of statistic analysis show that Yue kiln ancient celadon has distinctively born character on different dynasty and kiln. The statistic analysis results of SRXRF and NAA are similar

  12. Feasibility study of the Portland cement industry waste for the reduction of energy consumption

    Energy Technology Data Exchange (ETDEWEB)

    Bernardo, Ana Carla de Souza Masselli; Junqueira, Mateus Augusto F. Chaib; Jorge, Ariosto Bretanha; Silva, Rogerio Jose da [Universidade Federal de Itajuba (UNIFEI), MG (Brazil). Institute of Mechanical Engineering]. E-mails: anacarlasz@unifei.edu.br; mateus_afcj@yahoo.com.br; ariosto.b.jorge@unifei.edu.br; rogeriojs@unifei.edu.br

    2008-07-01

    The Portland cement industry demand a high specific consumption of energy for the production of the clinker. The energy consumption for clinker production varies between 3000 and 5300 kJ/kg of produced clinker. The clinker is produced by blending of different raw materials in order t o achieve precise chemical proportions of lime, silica, alumina and iron in the finished product and by burning them at high temperatures. The Portland cement is a mixture of clinker, gypsum and other materials. Due to need of high temperatures, tradition ally the fuels used in the cement industry are mineral coal, fuel oil, natural gas and petroleum coke. The fuel burning in high temperature leads to the formation of the pollutant thermal NOx. The level of emissions of this pollutant is controlled by environmental law, thus the formation of pollutants in process need be controlled. Moreover, industrial waste has been used by Portland cement industries as a secondary fuel through a technique called co -processing. Materials like waste oils, plastics, waste tyres and sewage sludge are often proposed as alternative fuels for the cement industry. The residues can be introduced as secondary fuel or secondary raw material. For energy conservation in the process, mineralizers are added during the process production of the clinker. The mineralizers promote certain reactions which decrease the temperature in the kiln and improve the quality of the clinker. The adequate quantity of constituents in production process is complex, for maintain in controlled level, the quality of final product, the operational conditions of kiln, and the pollutant emissions. The purpose of the present work is to provide an analysis of an optimal production point through of the optimization technique considering, the introduction of the fuels, industrial wastes as secondary fuels, and raw materials, for the reduction of energy in the process of Portland cement production. (author)

  13. 40 CFR 63.1221 - What are the replacement standards for hazardous waste burning lightweight aggregate kilns?

    Science.gov (United States)

    2010-07-01

    ... hazardous waste burning lightweight aggregate kilns? 63.1221 Section 63.1221 Protection of Environment... Kilns, and Lightweight Aggregate Kilns § 63.1221 What are the replacement standards for hazardous waste... arsenic, beryllium, and chromium, both: (i) In excess of 9.5 × 10−5 lbs combined emissions of...

  14. Modification of Waelz kiln processing of La Oroya zinc ferrite

    Energy Technology Data Exchange (ETDEWEB)

    Holloway, P.C.; Etsell, T.H.; Murland, A.L.

    2008-05-15

    La Oroya zinc ferrite (19.5% Zn, 26.6% Fe, 0.052% Ga, 0.075% In) was roasted with coal under conditions more oxidizing than normally used in a Waelz kiln, and the roasted residues were leached with 200 g/L H{sub 2}SO{sub 4}. Overall zinc recoveries of up to 97% were achieved, with 35% of the zinc reporting to the fume after roasting at 1,100{sup o}C with a bituminous coal addition of 20%. Under these conditions, 93.2% of the Cd, 13.4% of the Cu, 33% of the Ga, 61% of the In and 18.2% of the Pb were recovered either in the fume or in the leach solution. At 2006 metal prices, the value of the recovered metals is comparable to that obtained from commercial Waelz kiln processing of this residue. Zinc in the franklinite (ZnFe{sub 2}O{sub 4}) mineral is reduced to zinc vapor, and, after oxidation, some of the zinc is found as ZnO or as Zn{sub 2}SiO{sub 4} in the roasted residue. Iron reacts to form either hematite (Fe{sub 2}O{sub 3}) or magnetite (Fe{sub 3}O{sub 4}), with no metallic iron detected in the roasted residue, and less than 2% of the iron is solubilized during leaching. The residue produced after roasting and leaching is, therefore, much more stable than the residue from Waelz kiln processing and should be suitable for disposal in a landfill.

  15. Ceramic production in medieval Yemen: the Yadhghat kiln site.

    OpenAIRE

    Rougeulle, Axelle

    2007-01-01

    While excavating the medieval trade entrepôt of Sharma on the coast of Hadramawt (Yemen), a survey in the hinterland led to the discovery of a contemporary ceramic production centre near the village of Yadhghat in the Wâdî Jerba. The site is mostly destroyed except for a dozen small buildings and several heaps of ceramic shards associated with traces of bone-fire kilns. Excavations yielded thousands of fragments of a typical coarse ware which was found in quantity at Sharma. The site also del...

  16. Method and apparatus for maximizing throughput of indirectly heated rotary kilns

    Energy Technology Data Exchange (ETDEWEB)

    Coates, Ralph L; Smoot, Douglas L.; Hatfield, Kent E

    2016-06-21

    An apparatus and method for achieving improved throughput capacity of indirectly heated rotary kilns used to produce pyrolysis products such as shale oils or coal oils that are susceptible to decomposition by high kiln wall temperatures is disclosed. High throughput is achieved by firing the kiln such that optimum wall temperatures are maintained beginning at the point where the materials enter the heating section of the kiln and extending to the point where the materials leave the heated section. Multiple high velocity burners are arranged such that combustion products directly impact on the area of the kiln wall covered internally by the solid material being heated. Firing rates for the burners are controlled to maintain optimum wall temperatures.

  17. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    The objective of this project is to develop an improved ultra-lightweigh cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems, Task 2: Review Russian Ultra-Lightweight Cement Literature, and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary surface pipe and intermediate casing cementing conditions historically encountered in the US and establishment of average design conditions for ULHS cements. Russian literature concerning development and use of ultra-lightweight cements employing either nitrogen or ULHS was reviewed, and a summary is presented. Quality control testing of materials used to formulate ULHS cements in the laboratory was conducted to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS. This protocol is presented and discussed. finally, results of initial testing of ULHS cements is presented along with analysis to establish cement performance design criteria to be used during the remainder of the project

  18. Energy audit and conservation opportunities for pyroprocessing unit of a typical dry process cement plant

    International Nuclear Information System (INIS)

    Cement production process has been highly energy and cost intensive. The cement plant requires 8784 h per year of the total operating hours to produce 640,809 tonnes of clinker. To achieve effective and efficient energy management scheme, thermal energy audit analysis was employed on the pyroprocessing unit of the cement plant. Fuel combustion generates the bulk of the thermal energy for the process, amounting to 95.48% (4164.02 kJ/kgcl) of the total thermal energy input. Thermal efficiency of the unit stands at 41%, below 50-54% achieved in modern plants. The exhaust gases and kiln shell heat energy losses are in significant quantity, amounting to 27.9% and 11.97% of the total heat input respectively. To enhance the energy performance of the unit, heat losses conservation systems are considered. Waste heat recovery steam generator (WHRSG) and Secondary kiln shell were studied. Power and thermal energy savings of 42.88 MWh/year and 5.30 MW can be achieved respectively. Financial benefits for use of the conservation methods are substantial. Environmental benefit of 14.10% reduction in Greenhouse gases (GHG) emissions could be achieved.

  19. Comparative Analysis of Air Emission from Cement Plant Using TDF as Partial Substitute for Coal

    Directory of Open Access Journals (Sweden)

    Syeda Fateeha Arshed

    2014-07-01

    Full Text Available Tyre derived fuel (TDF has a potential advantage for its use as a co-fuel with coal in rotary kilns of cement plants.  In this study we analyzed the emissions of selected criteria pollutants; CO2, CO, NOx, SOx and PM to suggest suitable proportion of TDF to replace coal when different proportions of TDF and coal were used as cement kiln feed. Emissions of CO2, CO, NO, NO2, SO2 and total PM from stack and concentrations of CO, NOx, SOx and PM10 in ambient air were assessed using USEPA recommended methods. Substitution such as 85% coal and 15% TDF, 80% coal and 20% TDF, 75% coal and 25% TDF and 70% coal and 30% TDF were applied in this study. Results of the current study revealed a rise in CO and TPM stack emissions with an increase in proportions of TDF and crossed standards at 80% coal and 20% TDF. Decline in NOx emissions up-till 15% proportion of TDF was observed and remained lower than the emission of NOx at 100% coal use in spite of an increase in its concentration at each increased proportion of TDF above 15% TDF use. No significant difference (p > 0.05 in ambient air pollutant concentration with and without TDF use was observed. The study suggested 15% TDF substitution as a preferable proportion for the selected cement plant. DOI: http://dx.doi.org/10.5755/j01.erem.68.2.6471

  20. Development of a three-dimensional CFD model for rotary lime kilns

    Energy Technology Data Exchange (ETDEWEB)

    Lixin Tao; Blom, Roger (FS Dynamics Sweden AB, Goeteborg (Sweden)); Nordgren, Daniel (Innventia, Stockholm (Sweden))

    2010-11-15

    In the calcium loop of the recovery cycle in a Kraft process of pulp and paper production, rotary lime kilns are used to convert the lime mud, mainly CaCO3, back to quick lime, CaO, for re-use in the causticizing process. The lime kilns are one of the major energy consumption devices for paper and pulp industry. Because of the rising oil price and new emission limits, the pulp mills have been forced to look for alternative fuels for their lime kilns. One interesting alternative to oil, often easily available at pulp mills, is biofuels such as sawdust and bark. However the practical kiln operation often encounters some difficulties because of the uncertainties around the biofuel impact on the lime kiln performance. A deeper understanding of the flame characteristics is required when shifting from oil to biofuels. Fortunately recent advances in modern Computational Fluid Dynamics, CFD, have provided the possibility to study and predict the detailed flame characteristics regarding the lime kiln performance. In this project a three-dimensional CFD model for rotary lime kilns has been developed. To simulate a rotary lime kiln the developed CFD model integrates the three essential sub-models, i.e. the freeboard hot flow model, the lime bed model and the rotating refractory wall model and it is developed based on the modern CFD package: FLUENT which is commercially available on the market. The numerical simulations using the developed CFD model have been performed for three selected kiln operations fired with three different fuel mixtures. The predicted results from the CFD modelling are presented and discussed in order to compare the impacts on the kiln performance due to the different firing conditions. During the development, the lime kiln at the Soedra Cell Moensteraas mill has been used as reference kiln. To validate the CFD model, in-plant measurements were carried out in the Moensteraas lime kiln during an experiment campaign. The results obtained from the

  1. On the Measurement of Cement Clinker‘s Adherence on Basic Refractories

    Institute of Scientific and Technical Information of China (English)

    GUOZongqi; MichelRigaud

    2001-01-01

    A new sandwich test has been developed to measure the adherence of cement clinker on basic refractories to test their coatability,Statistical desings of experiment method-ology were employed for evaluations of the sandwich test.Three fractional factorial tests and one full factorial test were executed to efficiently generate data that reveal the significance of the major factors and the ruggedness to the minor factors .Its repeatability and reproducibility have been statistically confirmed to be acceptable,Evaluations on various basic bricks by the sandwich test reflect their coating performance in rotary kiln.

  2. Review: Circulation of Inorganic Elements in Combustion of Alternative Fuels in Cement Plants

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Jappe Frandsen, Flemming;

    2015-01-01

    Cement production is an energy-intensive process, which traditionally has been dependent on fossil fuels. However, the use of alternative fuels, i.e., selected waste, biomass, and byproducts with recoverable calorific value, is constantly increasing. Combustion of these fuels is more challenging......, compared to fossil fuels, because of a lack of experience and different chemical and physical properties. When complete oxidation Of fuels in the calciner and main burner is not achieved, they burn in direct contact with the bed material of the rotary kiln, causing local reducing conditions and increasing...

  3. Solid recovered fuels in the cement industry with special respect to hazardous waste.

    Science.gov (United States)

    Thomanetz, Erwin

    2012-04-01

    Cements with good technical properties have been produced in Europe since the nineteenth century and are now worldwide standardized high-quality mass products with enormous production numbers. The basic component for cement is the so-called clinker which is produced mainly from raw meal (limestone plus clay plus sands) in a rotary kiln with preheater and progressively with integrated calciner, at temperatures up to 1450 °C. This process requires large amounts of fossil fuels and is CO₂-intensive. But most CO₂ is released by lime decomposition during the burning process. In the 1980s the use of alternative fuels began--firstly in the form of used oil and waste tyres and then increasingly by pre-conditioned materials from commercial waste and from high calorific industrial waste (i.e. solid recovered fuel (SRF))--as well as organic hazardous waste materials such as solvents, pre-conditioned with sawdust. Therefore the cement industry is more and more a competitor in the waste-to-energy market--be it for municipal waste or for hazardous waste, especially concerning waste incineration, but also for other co-incineration plants. There are still no binding EU rules identifying which types of SRF or hazardous waste could be incinerated in cement kilns, but there are some well-made country-specific 'positive lists', for example in Switzerland and Austria. Thus, for proper planning in the cement industry as well as in the waste management field, waste disposal routes should be considered properly, in order to avoid surplus capacities on one side and shortage on the other.

  4. Feasibility study on energy conservation through modernization of cement plant (Sichuan Double Horse Cement Group Co. Ltd.)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

  5. Tympanoplasty with ionomeric cement

    DEFF Research Database (Denmark)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy...

  6. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2002-01-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems: foamed and sodium silicate slurries. Comparison studies of the three cement systems examined several properties: tensile strength, Young's modulus, water permeability, and shear bond. Testing was also done to determine the effect that temperature cycling has on the shear bond properties of the cement systems. In addition, analysis was carried out to examine alkali silica reactivity of slurries containing ULHS. Data is also presented from a study investigating the effects of mixing and pump circulation on breakage of ULHS. Information is also presented about the field application of ULHS in cementing a 7-in. intermediate casing in south Texas.

  7. Study on Hongzhou kiln porcelains of successive dynasties by NAA

    International Nuclear Information System (INIS)

    400 sherds were collected from Hongzhou Kiln covering 8 periods from Eastern Han to Late Tang Dynasty/the Five Dynasties and their bodies were analysed by NAA. The results show that the elemental contents in different samples are quite distinct, even for those in the same period. It means no single element can be used as 'fingerprint' to distinguish the period. The curves of the contents of Na, Rb, Ba and Fe varying with time are very similar, like 'U' shape. As a colorant element, the content of Fe is consistent with the color of the body. The higher content of Fe is, the more dark of the body is. The outcome of principal component analysis (PCA) indicates that most of the sherds can be classified into 5 groups: (1) Eastern Han and Eastern Wu; (2) Western Jin, Eastern Jin and Southern Dynasties; (3) Sui; (4) Early Tang and Middle Tang; (5) Late Tang and Five Dynasties. (authors)

  8. Integrated Utilization of Sewage Sludge and Coal Gangue for Cement Clinker Products: Promoting Tricalcium Silicate Formation and Trace Elements Immobilization

    Directory of Open Access Journals (Sweden)

    Zhenzhou Yang

    2016-04-01

    Full Text Available The present study firstly proposed a method of integrated utilization of sewage sludge (SS and coal gangue (CG, two waste products, for cement clinker products with the aim of heat recovery and environment protection. The results demonstrated that the incremental amounts of SS and CG addition was favorable for the formation of tricalcium silicate (C3S during the calcinations, but excess amount of SS addition could cause the impediment effect on C3S formation. Furthermore, it was also observed that the C3S polymorphs showed the transition from rhombohedral to monoclinic structure as SS addition was increased to 15 wt %. During the calcinations, most of trace elements could be immobilized especially Zn and cannot be easily leached out. Given the encouraging results in the present study, the co-process of sewage sludge and coal gangue in the cement kiln can be expected with a higher quality of cement products and minimum pollution to the environment.

  9. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2003-01-31

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report discusses testing that was performed for analyzing the alkali-silica reactivity of ULHS in cement slurries. DOE joined the Materials Management Service (MMS)-sponsored joint industry project ''Long-Term Integrity of Deepwater Cement under Stress/Compaction Conditions.'' Results of the project contained in two progress reports are also presented in this report.

  10. POZZOLAN AND CEMENTS WITH POZZOLAN

    OpenAIRE

    Kaplan, Hasan; Hanifi BİNİCİ

    1995-01-01

    Cement, one of the basic material of construction engineering, has an important place in view of strength and cost of structures. Cement consumption is increasing parallel to development of building construction sector. For cement producers, minimal cost is desired by using new and economical material sources. On the other hand, the controllers and contractors need cheaper, safer and higher strength materials. From this respect cement industry tends to use cement with pozzolan. In Türkiye, ce...

  11. Health impact assessment of proposal to burn tyres in a cement plant

    International Nuclear Information System (INIS)

    A cement plant located in a small English town applied for a variation in its license to allow it to use chopped tyres as fuel in the cement kiln in part replacement for coal. The local health authority (PCT), a statutory consultee in the Integrated Pollution Prevention and Control (IPPC) process, requested an Health Impact Assessment (HIA) of the proposal to inform its response. A combination of interviews with key informants, literature search and participatory methods was used. The HIA broadly concluded that the proposal was unlikely to cause adverse impacts. The attempt to be impartial and the failure to confirm health fears disappointed many residents. The HIA had to be completed very quickly and it proved impossible to produce meaningful participation within this time scale. It is also suggested that very few PCTs have adequate resources to make the assessment of health impacts necessary for them to properly fulfil their role in the IPPC process

  12. 40 CFR 63.1344 - Operating limits for kilns and in-line kiln/raw mills.

    Science.gov (United States)

    2010-07-01

    ... CATEGORIES National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing... operator of an affected source subject to a mercury, THC or D/F emission limitation under § 63.1343 that...) of this section, the owner or operator of an affected source subject to a mercury, THC or...

  13. The Influence of the Supporting Wheel Deflection of Large-scale Rotary Kiln on Maximum Contact Stress

    Institute of Scientific and Technical Information of China (English)

    Li Xuejun; Qiu Weiliang; Yuan Yincai; Li Ping

    2006-01-01

    The relation between the maximum contact stress ratio and deflection angle is derived from Hertz contact theory when the deflection of rotary kiln supporting wheel happens. According to the analysis of practical example, the maximum contact stress ratio within the deflection range of rotary kiln supporting wheel is listed. The contact stress will increase largely when rotary kiln supporting wheel deflects with little angle,which probably will result in accidents correlating to safety. This will provide theory conference for the design,the operating condition analysis and adjusting of the rotary kiln.

  14. Study on the property of the production for Fengdongyan kiln in Early Ming dynasty by INAA and EDXRF

    Science.gov (United States)

    Li, L.; Huang, Y.; Sun, H. Y.; Yan, L. T.; Feng, S. L.; Xu, Q.; Feng, X. Q.

    2016-08-01

    A lot of official wares carved "Guan" or the dragon patterns were excavated on the strata of Ming dynasty of the Fengdongyan kiln site at Dayao County. The imperial porcelain was fired in Hongwu and Yongle eras. However, the emergence of this imperial porcelain has triggered academic debate about the property of Fengdongyan kiln in the Early Ming dynasty. Based on the differences of the official kiln management, some scholars have determined that the property of the production for this kiln was the civilian kiln. According to the historical textural records and typology, others preliminary confirmed that Fengdongyan kiln was the official kiln. In this paper, the elemental compositions of body and glaze in imperial and civilian porcelain are study by INAA and EDXRF for determining the property of the production for this kiln in Early Ming dynasty. After the processing of experimental data by geochemical analysis and principal component analysis, the result show that the raw materials for making body and glaze in imperial porcelain are similar with those of the civilian porcelain and the degrees of elutriation for body can be slightly different in HW-M period of Ming dynasty. The analytical results support the view that the Fengdongyan kiln is civilian not official.

  15. Disposal of historically contaminated soil in the cement industry and the evaluation of environmental performance.

    Science.gov (United States)

    Li, Yeqing; Zhang, Jiang; Miao, Wenjuan; Wang, Huanzhong; Wei, Mao

    2015-09-01

    Approximately 400000t of DDTs/HCHs-contaminated soil (CS) needed to be co-processed in a cement kiln with a time limitation of 2y. A new pre-processing facility with a "drying, grinding and DDTs/HCHs vaporizing" ability was equipped to meet the technical requirements for processing cement raw meal and the environmental standards for stack emissions. And the bottom of the precalciner with high temperatures >1000°C was chosen as the CS feeding point for co-processing, which has rarely been reported. To assess the environmental performance of CS pre- and co-processing technologies, according to the local regulation, a test burn was performed by independent and accredited institutes systematically for determination of the clinker quality, kiln stack gas emissions and destruction efficiency of the pollutant. The results demonstrated that the clinker was of high quality and not adversely affected by CS co-processing. Stack emissions were all below the limits set by Chinese standards. Particularly, PCDD/PCDF emissions ranged from 0.0023 to 0.0085ngI-TEQNm(-3). The less toxic OCDD was the peak congener for CS co-processing procedure, while the most toxic congeners (i.e. 2,3,7,8-TeCDD, 1,2,3,7,8-PeCDD and 2,3,4,7,8-PeCDD) remained in a minor proportion. Destruction and removal efficiency (DRE) and destruction efficiency (DE) of the kiln system were better than 99.9999% and 99.99%, respectively, at the highest CS feeding rate during normal production. To guarantee the environmental performance of the system the quarterly stack gas emission was also monitored during the whole period. And all of the results can meet the national standards requirements. PMID:25966458

  16. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE–RBS

    International Nuclear Information System (INIS)

    Highlights: •We analyzed 61 unearthed porcelain shards in Yuan Dynasty by PIXE–RBS. •An electron gun was installed to solve the electric charge accumulations. •The factor analysis was performed for the element compositions. •The “exotic group” porcelain samples unearthed were produced locally. -- Abstract: A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271–1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB6 crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907–960 A.D.) had been

  17. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE-RBS

    Science.gov (United States)

    Zhou, Z.; Zhang, K.; Xia, C. D.; Liu, M. T.; Zhu, J. J.; An, Z.; Bai, B.

    2015-03-01

    A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271-1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB6 crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907-960 A.D.) had been propagated to the Waguantan kiln site of Guizhou Province in the Yuan Dynasty.

  18. Production of cements from Illinois coal ash. Technical report, September 1, 1995--November 30, 1995

    Energy Technology Data Exchange (ETDEWEB)

    Wagner, J.C. [Institute of Gas Technology, Chicago, IL (United States); Bhatty, J.I.; Mishulovich, A. [Construction Technology Labs., Inc., Washington, DC (United States)

    1995-12-31

    The objective of this program is to convert Illinois coal combustion residues, such as fly ash, bottom ash, and boiler slag, into novel cementitious materials for use in the construction industry. Currently only about 30% of the 5 million tons of these coal combustion residues generated in Illinois each year are utilized, mainly as aggregate. These residues are composed largely Of SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, MgO, and CaO, which are also the major components of cement. The process being developed in this program will use the residues directly in the manufacture of cement products. Therefore, a much larger amount of residues can be utilized. To achieve the above objective, in the first phase (current year) samples of coal combustion residues will be blended and mixed, as needed, with a lime or cement kiln dust (CKD) to adjust the CaO composition. Six mixtures will be melted in a laboratory-scale furnace at CTL. The resulting products will then be tested for cementitious properties. Two preliminary blends have been tested. One blend used fly ash with limestone, while the other used fly ash with CKD. Each blend was melted and then quenched, and the resulting product samples were ground to a specific surface area similar to portland cement. Cementitious properties of these product samples were evaluated by compression testing of 1-inch cube specimens. The specimens were formed out of cement paste where a certain percentage of the cement paste is displaced by one of the sample products. The specimens were cured for 24 hours at 55{degrees}C and 100% relative humidity. The specimens made with the product samples obtained 84 and 89% of the strength of a pure portland cement control cube. For comparison, similar (pozzolanic) materials in standard concrete practice are required to have a compressive strength of at least 75% of that of the control.

  19. Gas phase dispersion in a small rotary kiln

    International Nuclear Information System (INIS)

    A study was made of nonideal flow of gas in a rotary kiln reactor. A rotating tube 0.165 m in diameter by 2.17 m long, with internal lifting flights, was operated at room temperature. Rotational speeds from 2.0 to 7.0 rpm, air flow rates from 0.351 to 4.178 m3/h, and solid contents of 0.0, 5.1, and 15.3% of tube volume were studied. Residence time distribution of the gas was measured by means of the pulse injection technique using a helium tracer. A model was developed based on dispersive flow that exchanges with a deadwater region. Two parameters, a dispersion number describing bulk gas flow and an interchange factor describing exchange between the flow region and the gas trapped in the solids bed, were sufficient to correlate the data, but these parameters are sensitive to experimental error. The model is applicable to analysis of other flow systems, such as packed beds

  20. 回转窑横截面颗粒流动特性数值模拟研究%Numerical simulation of granular flow behavior in the cross section of a rotary kiln

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

      在回转窑内同时存在物料颗粒的轴向运动和横截面运动,其横截面物料流动特性对物料的混合及能量分布有着重要影响。应用双流体模型,结合颗粒流动理学理论,数值模拟横截面内物料流动特性,应用文献中的实验对所建立的数学模型进行有效性验证。结果表明,数值计算与实验结果吻合较好。回转窑横截面内物料运动分层,表面活动层速度较大,内部被动层速度较小;表面物料速度方向并非与表面平行。实际工程尺度回转窑内,物料表面呈现一定的波动;窑内气体受物料运动影响较大,会产生旋涡及扬沙,卷起少量物料冲击物料表面。%In a rotary kiln there are motions of material particles in both axial and transverse sections. The material flow characteristics in the cross section have important influence on the material mixing and energy distribution. An Enlerian two⁃fluid model coupled with the kinetic theory of granular flow was applied to simulate the material flow characteristics in the cross section in the cement rotary kiln, and validated against experimental data from the litera⁃ture. The results of numerical calculation were in good agreement with the measurement. Results show that the mate⁃rial movement in the rotary kiln cross⁃section is stratified. In the active surface layer the velocity is larger, while in the internal passive layer the velocity is small. The velocity vectors within the active layer are not parallel to the bed surface. In an actual rotary kiln of engineering scale, there exist waves at the bed free surface;and the gas in the kiln is affected significantly by the granular motion; vortices and flying sand are produced impacting the bed sur⁃face.

  1. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2001-10-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  2. CFD modeling using PDF approach for investigating the flame length in rotary kilns

    Science.gov (United States)

    Elattar, H. F.; Specht, E.; Fouda, A.; Bin-Mahfouz, Abdullah S.

    2016-02-01

    Numerical simulations using computational fluid dynamics (CFD) are performed to investigate the flame length characteristics in rotary kilns using probability density function (PDF) approach. A commercial CFD package (ANSYS-Fluent) is employed for this objective. A 2-D axisymmetric model is applied to study the effect of both operating and geometric parameters of rotary kiln on the characteristics of the flame length. Three types of gaseous fuel are used in the present work; methane (CH4), carbon monoxide (CO) and biogas (50 % CH4 + 50 % CO2). Preliminary comparison study of 2-D modeling outputs of free jet flames with available experimental data is carried out to choose and validate the proper turbulence model for the present numerical simulations. The results showed that the excess air number, diameter of kiln air entrance, radiation modeling consideration and fuel type have remarkable effects on the flame length characteristics. Numerical correlations for the rotary kiln flame length are presented in terms of the studied kiln operating and geometric parameters within acceptable error.

  3. Study on ancient porcelain of Loulinpo Kiln Site by nuclear analysis technology

    International Nuclear Information System (INIS)

    Yaozhou Kiln located at Tongchuan of Shanxi Province has lasted continuous history of firing celadon porcelain from Tang Dynasty (618-907A.D.) to Yuan Dynasty (1234-1368A.D.), The firing technology has had important effect for celadon porcelain of many kilns in ancient China. In Jin Dynasty (1127-1234A.D.) and Yuan Dynasty, because of lacking of raw material resources, the central site of Yaozhou Kiln moved from Tongchuan to Lidipo, Shangdian and Chenlu area. Luolinpo site belongs to Yaozhou Kiln series and is one kiln of Shangdian area. The bowl sherds samples of Yuan dynasty stratum excavated in recent year. The glaze color is celadon, black, dark brown and dark reddish brown respectively. Ten pieces of sherds of each glaze color were selected. The main chemical compositions of theses samples were analyzed by XRF and the trace elemental contents were determined by NAA. The result shown that the content of Fe2O3 can decide the kind of glaze color will be. The concentration of CaO, Na2O and K2O can be used to explain the developing process of firing techniques. Except samples of dark brown glaze, the contents of Fe2O3 and CaO change in small range. The proportions of these main chemical compositions of the porcelain with glaze color of black, celadon and dark reddish brown have little variation. But it was very different form some samples of dark brown glaze.

  4. The Development of the Clay Tobacco Pipe Kiln in the British Isles

    Directory of Open Access Journals (Sweden)

    Allan Peacey

    1996-09-01

    Full Text Available In 1982 Allan Peacey published a study in the form of a synthesis of two chronologically separated kilns used in the production of clay tobacco pipes (Peacey 1982, 3-17. The aims of the present work are: ◦to improve upon this framework ◦to establish how these type of structures fit into the broader picture; to fill the gaps, before, between and after these cameo views ◦to improve understanding of the technology employed and see the roots from which such technology developed. The primary objective is to catalogue all relevant material know to exist in museum and private collections. It is hoped that by this means an understanding of the varied physical characteristics will lead to the establishment of object or function categories around which reports may be structured. Contemporary source documents are also examined to shed further light upon the likely function of the archaeological material. Among the results achieved are the compilation of an extensive catalogue of material associated with tobacco pipe kilns; the establishment of type series for pipe kiln furniture and furniture supplements; a proposed development sequence for pipe kiln muffles; a pattern of consistency in kiln design throughout the study area, and details of the methods used for stem tipping. Readers will be able to view the archaeological evidence as distribution maps, and will be able to explore other aspects of the data through the timeline and site catalogues.

  5. PART II. HYDRATED CEMENTS

    Directory of Open Access Journals (Sweden)

    Milan Drabik

    2014-09-01

    Full Text Available Essential focus of the study has been to acquire thermoanalytical events, incl. enthalpies of decompositions - ΔH, of technological materials based on two types of Portland cements. The values of thermoanalytical events and also ΔH of probes of technological compositions, if related with the data of a choice of minerals of calcium-silicate-sulfate-aluminate hydrates, served as a valued input for the assessment of phases present and phase changes due to the topical hydraulic processes. The results indicate mainly the effects of "standard humidity" or "wet storage" of the entire hydration/hydraulic treatment, but also the presence of cement residues alongside calcium-silicate-sulfate-aluminate hydrates (during the tested period of treatment. "A diluting" effect of unhydrated cement residues upon the values of decomposition enthalpies in the studied multiphase system is postulated and discussed

  6. Cement Mason's Curriculum. Instructional Units.

    Science.gov (United States)

    Hendirx, Laborn J.; Patton, Bob

    To assist cement mason instructors in providing comprehensive instruction to their students, this curriculum guide treats both the skills and information necessary for cement masons in commercial and industrial construction. Ten sections are included, as follow: related information, covering orientation, safety, the history of cement, and applying…

  7. Cement og politik

    DEFF Research Database (Denmark)

    Lund, Joachim

    2012-01-01

    as well as in the public sphere. Most of the extensive job creating measures he carried out as a minister for public works necessarily involved the use of great amounts of cement – the primary produce of F.L. Smidth & Co. Gunnar Larsen thus became an easy target for Communist propaganda, picturing him...... of the Soviet Union (including an F.L. Smidth & Co. cement plant in former Estonia). He spent the last 15 months of the occupation in Sweden and was arrested after having returned to Copenhagen in May, 1945. Although a Copenhagen city court prison sentence for economic collaboration was reversed, he had...

  8. Technology Roadmaps: Cement

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-07-01

    To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

  9. Biomonitoring Study of Heavy Metals in Blood from a Cement Factory Based Community

    Directory of Open Access Journals (Sweden)

    Bank M.S.

    2014-07-01

    Full Text Available Little is known about the effects of cement factory pollution, emissions, and kiln dust on contaminant exposure in human populations, including school environments, in close proximity to these point sources. In Ravena, New York, USA and vicinity, environmental pollution from a local cement plant is considered significant and substantial according to the United States Environmental Protection Agency’s Toxic Release Inventory, published in 2006, 2007, and 2010. We hypothesized that cement factory based communities, such as the one in Ravena, NY, may be differentially exposed to heavy metals, including mercury, via dust, soil, and air in addition to any contributions from fish consumption, dental amalgams, smoking habits, and occupational exposures, etc. Here we report measurements of several heavy metals in blood (Pb, Cd, As, Hg, Se and Al and, for comparative purposes, total mercury in hair from a local (six-mile radius population of Caucasian adults and children. We also report and synthesize local atmospheric emissions inventory information and new indoor air data (NYSERDA, 2011 from the local school which is situated directly across the street (within 750 feet from the cement factory and quarry. In addition, to our human and environmental heavy metal results we also discuss scientific outreach coordination, and public health action opportunities that will likely have wide applicability for other community and environmental health studies confronting similar pollution issues.

  10. CO₂ capture from cement plants using oxyfired precalcination and/or calcium looping.

    Science.gov (United States)

    Rodríguez, Nuria; Murillo, Ramón; Abanades, J Carlos

    2012-02-21

    This paper compares two alternatives to capture CO(2) from cement plants: the first is designed to exploit the material and energy synergies with calcium looping technologies, CaL, and the second implements an oxyfired circulating fluidized bed precalcination step. The necessary mass and heat integration balances for these two options are solved and compared with a common reference cement plant and a cost analysis exercise is carried out. The CaL process applied to the flue gases of a clinker kiln oven is substantially identical to those proposed for similar applications to power plants flue gases. It translates into avoided cost of of 23 $/tCO(2) capturing up to 99% of the total CO(2) emitted in the plant. The avoided cost of an equivalent system with an oxyfired CFBC precalcination only, goes down to 16 $/tCO(2) but only captures 89% of the CO(2) emitted in the plant. Both cases reveal that the application of CaL or oxyfired CFBC for precalcination of CaCO(3) in a cement plant, at scales in the order of 50 MWth (referred to the oxyfired CFB calciner) is an important early opportunity for the development of CaL processes in large scale industrial applications as well as for the development of zero emissions cement plants.

  11. Cementing a wellbore using cementing material encapsulated in a shell

    Science.gov (United States)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  12. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    LENUS (Irish Health Repository)

    Keeling, Parnell

    2012-08-01

    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

  13. Analysis of bluish-white porcelain of Fanchang kiln in Anhui province by INAA

    International Nuclear Information System (INIS)

    The minor and trace elements in the bluish-white porcelain bodies of Fanchang kiln in different dynasties were determined by instrumental neutron activation analysis (INAA). Multivariable statistical analysis of the experimental data was carried out by SPSS software. The results show that the contents of Yb, Ta, Hf and Th varied notably between early and middle North Song Dynasty. The chemical compositions of Fanchang porcelain bodies can be divided into three groups corresponding to Five Dynasties, early Northern Song and middle Northern Song. Combined with the results of major elements analysis, we think that the raw materials of Fanchang kiln varied in different periods and the using up of fine raw materials was the main reason of Fanchang kiln's decline. (authors)

  14. 邢窑的艺术成就%The Artistic Achievement of Xing Kiln

    Institute of Scientific and Technical Information of China (English)

    毕翼飞; 毕南海

    2013-01-01

    Xing kiln is the important kiln in China’s kiln history. It burns white, bright and smooth porcelain Production. It opens the door to firing white porcelain. The production has broad shape, excellent decorations and deep rich cultural elements. It is a wonderful art form in Chinese Porcelain history.%邢窑是我国历史上重要的烧瓷窑场。它烧造出洁白莹润的白瓷制品,开创了我国烧造白瓷的先河。其器物造型气势博大、装饰技艺精湛,富含深邃的文化元素,是我国陶瓷百花园中的一朵奇葩。

  15. [Chemical composition and chromaticity characteristic of Jilan glaze of Ming and Qing official kilns].

    Science.gov (United States)

    Wu, Jun-ming; Zhang, Mao-lin; Li, Qi-jiang; Wu, Juan; Quan, Kui-shan; Cao, Jian-wen

    2012-08-01

    Color glazes of Ming and Qing official kilns are excellent representatives of the famous ancient Chinese porcelains. The study of official ware with Jilan glaze has been an important topic. But it made slow progress due to the rarity of samples with strict production management and using system. The recipes, chemical composition and chromaticity characteristic of the Jilan samples excavated from official kilns in the Ming and Qing dynasties were first discussed by systematical testing with the energy dispersive X-ray fluorescence (EDXRF) and color difference meter. The results showed that the porcelain stone content in Jilan bodies of official kiln in the Ming dynasty is higher than the samples of the Qing dynasty. The manganese content in Jilan glazes of the Ming dynasty is higher than that in the Qing dynasty, while the glaze ash addition and the lightness value in the glaze are opposite. PMID:23156793

  16. Study on trace element of Yue ware unearthed at different kiln sites

    Institute of Scientific and Technical Information of China (English)

    吴隽; 李家治; 郭景坤; 徐锴; 陈宝林

    1999-01-01

    The contents of trace element of Yue ware excavated in Shaoxing, Shanglinhu, Shangyu kiln sites and Hangzhou palace were analyzed by NAA technique. The data of trace element compositions were treated by statistical analysis. It is found that the sources of raw materials used in Shaoxing, Shanglinhu, Shangyu kiln sites are different and stable. Especially the discriminant function predicted for porcelain bodies provides high discriminatory power according to production site. It shows that Yue ware specimens excavated in Hangzhou palace were fired in Shanglinhu. It indicates the special function of trace element in the studies on site identification.

  17. Produktie van cement

    NARCIS (Netherlands)

    Smit JRK; Coenen PWHG; Matthijsen AJCM; LAE; TAUW

    1995-01-01

    This document on cement production has been published within the SPIN project. In this project information has been collected on industrial plants or industrial processes to afford support to governmental policy on emission reduction. This document contains information on the processes, emission sou

  18. Osteotransductive bone cements.

    Science.gov (United States)

    Driessens, F C; Planell, J A; Boltong, M G; Khairoun, I; Ginebra, M P

    1998-01-01

    Calcium phosphate bone cements (CPBCs) are osteotransductive, i.e. after implantation in bone they are transformed into new bone tissue. Furthermore, due to the fact that they are mouldable, their osteointegration is immediate. Their chemistry has been established previously. Some CPBCs contain amorphous calcium phosphate (ACP) and set by a sol-gel transition. The others are crystalline and can give as the reaction product dicalcium phosphate dihydrate (DCPD), calcium-deficient hydroxyapatite (CDHA), carbonated apatite (CA) or hydroxyapatite (HA). Mixed-type gypsum-DCPD cements are also described. In vivo rates of osteotransduction vary as follows: gypsum-DCPD > DCPD > CDHA approximately CA > HA. The osteotransduction of CDHA-type cements may be increased by adding dicalcium phosphate anhydrous (DCP) and/or CaCO3 to the cement powder. CPBCs can be used for healing of bone defects, bone augmentation and bone reconstruction. Incorporation of drugs like antibiotics and bone morphogenetic protein is envisaged. Load-bearing applications are allowed for CHDA-type, CA-type and HA-type CPBCs as they have a higher compressive strength than human trabecular bone (10 MPa).

  19. Exergetic life cycle assessment of cement production process with waste heat power generation

    International Nuclear Information System (INIS)

    Highlights: • Exergetic life cycle assessment was performed for the cement production process. • Each system’s efficiency before and after waste heat power generation was analyzed. • The waste heat power generation improved the efficiency of each production system. • It provided technical support for the implementation of energy-saving schemes. - Abstract: The cement industry is an industry that consumes a considerable quantity of resources and energy and has a very large influence on the efficient use of global resources and energy. In this study, exergetic life cycle assessment is performed for the cement production process, and the energy efficiency and exergy efficiency of each system before and after waste heat power generation is investigated. The study indicates that, before carrying out a waste heat power generation project, the objective energy efficiencies of the raw material preparation system, pulverized coal preparation system and rotary kiln system are 39.4%, 10.8% and 50.2%, respectively, and the objective exergy efficiencies are 4.5%, 1.4% and 33.7%, respectively; after carrying out a waste heat power generation project, the objective energy efficiencies are 45.8%, 15.5% and 55.1%, respectively, and the objective exergy efficiencies are 7.8%, 2.8% and 38.1%, respectively. The waste heat power generation project can recover 3.7% of the total input exergy of a rotary kiln system and improve the objective exergy efficiencies of the above three systems. The study can identify degree of resource and energy utilization and the energy-saving effect of a waste heat power generation project on each system, and provide technical support for managers in the implementation of energy-saving schemes

  20. German Cement Industry's voluntary efforts on the issue of climate change : a success story

    Energy Technology Data Exchange (ETDEWEB)

    Hoenig, V.; Schneider, M. [German Cement Industry (Germany)

    2001-07-01

    In 1995, the cement industry in Germany stated that it would reduce energy consumption by 20 per cent between 1987 and 2005. In 2000, this commitment was adapted to international agreements such as the Kyoto Protocol. The voluntary agreement now includes a reduction of the specific energy-related carbon dioxide emissions from 1990 to 2008/12 by 28 per cent. Burning and grinding facilities have been optimized in recent years and the cement industry in Germany is planning to increase the use of fossil fuels by using waste products and by promoting the marketing of blended cements. The energy related carbon dioxide emissions were reduced by 3.6 million tonnes per year from 1987 to 1999 in the German cement industry as a result of these efforts. The use of waste products has also been increased from 4 to 23 per cent during this same time period and the clinker portion in cement has been decreased from 86 to 80.6 per cent. Granulated blast-furnace slag and unburned limestone has become the main constituent in cement. This paper also discussed the extent to which other instruments such as emissions trading, joint implementation and the clean development mechanism will have on the future of the cement industry. This paper was divided into several sections entitled: (1) voluntary agreement on climate change, (2) improvement in manufacturing processes, (3) optimization of existing kilns, (4) waste heat recovery, (5) reduction of electric power consumption, (6) remaining energy reduction potentials, (7) promotion of blended cement consumption, (8) market development, (9) use of secondary fuels, (10) greenhouse gas emissions, (11) energy related carbon dioxide emissions, (12) carbon dioxide emissions from the calcination of limestone, and (13) other greenhouse gas emissions. 3 tabs., 9 figs.

  1. Use of cemented paste backfill in arsenic-rich tailings

    Science.gov (United States)

    Hamberg, Roger; Maurice, Christian; Alakangas, Lena

    2015-04-01

    Gold is extracted by cyanide leaching from inclusions in arsenopyrite from a mine in the north of Sweden. The major ore mineral assemblage consists of pyrrhotite and arsenopyrite-loellingite. Effluents from the gold extraction were treated with Fe2(SO4)3, with the aim to form stable As-bearing Fe-precipitates (FEP). The use of the method called cemented paste backfill (CPB) is sometimes suggested for the management of tailings. In CPB, tailings are commonly mixed with low proportions (3 - 7 %) of cement and backfilled into underground excavated area. To reduce costs, amendments such as granulated blast furnace slag (GBFS), biofuel fly ash (BFA) and cement kiln dust (CKD) are used for partial replacement of cement in CPB due to their pozzolanic and alkaline properties. The objective for this study was to evaluate the leaching behaviour of As in CPB-mixtures with low proportions (1 - 3 %) of BFA and ordinary cement and unmodified tailings. The selection of CPB-recipies was made based on technical and economical criterias to adress the demands deriving from the mining operations. Speciation of the As in ore and tailings samples revealed that mining processes have dissolved the majority of the arsenopyrite in the ore, causing secondary As phases to co-precipitate with newly formed FEP:s. Tank leaching tests (TLT) and weathering cells (WCT) were used to compare leaching behaviour in a monolithic mass contra a crushed material. Quantification of the presumed benefit of CPB was made by calculation of the cumulative leaching of As. Results from the leaching tests (TLT and WCT) showed that the inclusion of As-rich tailings into a cementitious matrix increased leaching of As. This behaviour could partially be explained by an increase of pH. The addition of alkaline binder materials to tailings increased As leaching due to the relocation of desorbed As from FEPs into less acid-tolerant species such as Ca-arsenates and cementitious As-phases. Unmodified tailings generated an

  2. 40 CFR 63.1204 - What are the standards for hazardous waste burning cement kilns that are effective until...

    Science.gov (United States)

    2010-07-01

    ... achieve a destruction and removal efficiency (DRE) of 99.99% for each principle organic hazardous... destruction and removal efficiency (DRE) of 99.9999% for each principle organic hazardous constituent (POHC... particulate matter control device is 400 °F or lower based on the average of the test run average...

  3. A SYSTEM AND A METHOD FOR PREDICTION OF NOx EMISSION AND/OR FREE LIME CONCENTRATION IN A CEMENT KILN

    DEFF Research Database (Denmark)

    2008-01-01

    representing a burning zone; wherein the method further comprises the step of performing partial least squares regression on said collected at least one process measurement and said collected at least one item of image data to calculate a soft sensor output. Hereby is achieved, among other things...

  4. The effect of cement creep and cement fatigue damage on the micromechanics of the cement-bone interface.

    NARCIS (Netherlands)

    Waanders, D.; Janssen, D.; Mann, K.A.; Verdonschot, N.J.J.

    2010-01-01

    The cement-bone interface provides fixation for the cement mantle within the bone. The cement-bone interface is affected by fatigue loading in terms of fatigue damage or microcracks and creep, both mostly in the cement. This study investigates how fatigue damage and cement creep separately affect th

  5. POZZOLAN AND CEMENTS WITH POZZOLAN

    Directory of Open Access Journals (Sweden)

    Hasan KAPLAN

    1995-02-01

    Full Text Available Cement, one of the basic material of construction engineering, has an important place in view of strength and cost of structures. Cement consumption is increasing parallel to development of building construction sector. For cement producers, minimal cost is desired by using new and economical material sources. On the other hand, the controllers and contractors need cheaper, safer and higher strength materials. From this respect cement industry tends to use cement with pozzolan. In Türkiye, cement with pozzolan is produced by adding the pozzolan, which has a large reservoir in the country, in cement in sertain amount. However this type of cement is consumed in the construction sector, sortage of scientific investigation and speculative news on the subject.are worried the users and producers. In this paper, prior to an experimental study on the cements having pozzolan additive, historical development of pozzolan, reservoir of Turkiye, and comparison with portland cement is carried out. Advantages and disadvantages of pozzolan are also discussed in some points.

  6. Mineral resource of the month: hydraulic cement

    Science.gov (United States)

    van Oss, Hendrik G.

    2012-01-01

    Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

  7. A Song Period Kiln-site at Chalu in Ninghai County, Zhejiang%浙江宁海县岔路宋代窑址

    Institute of Scientific and Technical Information of China (English)

    宁波市文物考古研究所; 宁海县文管会办公室

    2003-01-01

    In 1998, a kiln-site of the Song period was revealed at Chalu Town in Ninghai County, Zhejiang Province, in an excavation area of about 1,000 sq m. The vestiges discovered include a section of kiln-foundations, two sections of stone walls and six Ming period tombs. The kiln-site yielded a large amount of porcelain and a variety of kiln implements. The former belongs mainly to the type of bowl; the latter are for saggering, spurring and separating. The porcelain is largely coated with celadon glaze and decorated chiefly with incised, impressed and openworked dragon head and sea wave design. Some products and kiln implements bear inscriptions. The kiln must have functioned in the middle and late Northern Song period and belonged to the Yue system. The kiln implements unearthed in great numbers constitute valuable material to the study of firing technology.

  8. Energy efficiency of an innovative vertical axial rotary kiln for pottery production

    Directory of Open Access Journals (Sweden)

    Carlos Andrés Forero Núñez

    2015-01-01

    Full Text Available Colombia is a remarkablecoal producer and exporter worldwide; several sectors use this resource for electricity and thermal energy production. Among them, the ceramic industry consumed 118,590 tons in 2011. Most of the pottery production companies in this country arelocated in rural areas and use old coal fired kilns with low energy efficiencies, generating environmental effects to the population nearby. Despite of the importance of these industries to the small rural economies, the government agencies have closed them due to the lack of development on cleaner devices. This work aims to analyze the thermal behavior of an innovative vertical axial rotary kiln for pottery production, and the energy efficiency varying operation mode. The kiln operated during seven hours needed three hours for stabilizing sintering temperature at 800°C. The mean temperatures of the loading, drying, sintering and cooling stage were 204°C, 223°C, 809°C and 321°C respectively. The convection and radiation heat losses were 15 % whereas the flue gas heat losses 18 %.During continuous operation, the kiln energy efficiency was about 60 %. This design proven to reach the temperatures required in the firing stage of the pottery production; moreover, a gas fuel was fuelled making the process cleaner and more efficient than coal-fired systems.

  9. The Earliest Chinese Proto-Porcelain Excavated from Kiln Sites: An Elemental Analysis.

    Directory of Open Access Journals (Sweden)

    Yu Li

    Full Text Available In June 2012, the Piaoshan kiln site was excavated in Huzhou, Zhejiang Province, which hitherto proved to be the earliest known Chinese proto-porcelain kiln. Judging from the decorative patterns of unearthed impressed stoneware and proto-porcelain sherds, the site was determined to date to the late Xia (c. 2070-c. 1600 BC, the first dynasty of China. Here, we report on proton-induced X-ray emission analyses of 118 proto-porcelain and 35 impressed stoneware sherds from Piaoshan and five subsequent kiln sites in the vicinity. Using principal components analysis on the major chemical compositions, we reveal the relationships between impressed stoneware and proto-porcelain samples from the six kiln sites. The sherds from different sites have distinctive chemical profiles. The results indicate that the raw materials were procured locally. We find a developmental tendency for early glazes towards mature calcium-based glaze. It is most likely that woody plant ashes with increased calcia-potash ratios were applied to the formula.

  10. The Earliest Chinese Proto-Porcelain Excavated from Kiln Sites: An Elemental Analysis.

    Science.gov (United States)

    Li, Yu; Zhang, Bin; Cheng, Huansheng; Zheng, Jianming

    2015-01-01

    In June 2012, the Piaoshan kiln site was excavated in Huzhou, Zhejiang Province, which hitherto proved to be the earliest known Chinese proto-porcelain kiln. Judging from the decorative patterns of unearthed impressed stoneware and proto-porcelain sherds, the site was determined to date to the late Xia (c. 2070-c. 1600 BC), the first dynasty of China. Here, we report on proton-induced X-ray emission analyses of 118 proto-porcelain and 35 impressed stoneware sherds from Piaoshan and five subsequent kiln sites in the vicinity. Using principal components analysis on the major chemical compositions, we reveal the relationships between impressed stoneware and proto-porcelain samples from the six kiln sites. The sherds from different sites have distinctive chemical profiles. The results indicate that the raw materials were procured locally. We find a developmental tendency for early glazes towards mature calcium-based glaze. It is most likely that woody plant ashes with increased calcia-potash ratios were applied to the formula. PMID:26535583

  11. Provenance and indirect dating study on Hongzhou Kiln porcelains by INAA

    International Nuclear Information System (INIS)

    Hongzhou Kiln is one of the six leading celadon kilns in Tang Dynasty and plays an important role in the history of Chinese ceramics for its diverse decoration styles and innovative technology. Archaeologists divided Hongzhou Kiln production into 8 periods, i.e. Eastern Han and Eastern Wu, Western Jin, Eastern Jin, Southern Dynasties, Sui, Early Tang, Middle Tang, Late Tang and Five Dynasties. Up to now, 26 kiln sites have been discovered and excavated. A study on the chemical composition of the porcelains of different periods and provenance will help to know the developing process of Hongzhou celadon such as variation of raw materials, recipes, manufacturing technology, causes of prosperity and decline, etc. Over 200 sherds were collected and their body samples were analyzed by INAA. The compositional differences between samples with the same period but different provenance were observed. The contents of Na, Rb, Ba, Fe, Th, U, etc were found to be different among samples from different periods, which implies they may be used to identify the manufacturing age. The analytical data were further processed by principal component analysis (PCA). The statistical results show that all the sherds can be classified into 5 groups, (1) Eastern Han and Eastern Wu; (2) Western Jin, Eastern Jin and Southern Dynasties; (3) Sui; (4) Early Tang and Middle Tang; (5) Late Tang and Five Dynasties.

  12. Experimental and theoretical investigation on unburned coal char burnout in a pilot-scale rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Federico Cangialosi; Francesco Di Canio; Gianluca Intini; Michele Notarnicola; Lorenzo Liberti; Giulio Belz; Pompilio Caramuscio [Technical University of Bari, Taranto (Italy). Department of Environmental Engineering and Sustainable Development

    2006-11-15

    Oxidation reactivity studies are imperative for improving carbon re-burn technologies and valuing the heat content of unburned carbon within coal combustion ashes. Non-isothermal, thermal gravimetric analysis (TGA) was used to examine the oxidation kinetics of unburned carbon in coal combustion fly ashes having different particle size distributions; TGA results were related to combustion efficiencies as measured in a bench-scale rotary kiln. The activation energy and pre-exponential factor were determined for the chemically-controlled reaction regime; the transition temperatures between chemically-controlled and partially diffusion-controlled combustion regimes were obtained for unburned carbon particles of different sizes. After the oxidation reaction rates were evaluated, the residence time distribution (RTD) of fly ashes in the rotary kiln were experimentally measured and the mean residence times related to process parameters, including the rotating velocity and kiln inclination. By comparing these results with an advective-dispersive model, the axial dispersion coefficient of fly ashes was determined. The reaction rates obtained by thermal analyses and the RTDs were used to predict combustion efficiencies within the kiln and oxidation conditions of unburned carbon using various processing options. 21 refs., 6 figs., 4 tabs.

  13. Characterization, stability, and plant effects of kiln-produced wheat straw biochar.

    Science.gov (United States)

    O'Toole, A; Knoth de Zarruk, K; Steffens, M; Rasse, D P

    2013-01-01

    Biochar is a promising technology for improving soil quality and sequestering C in the long term. Although modern pyrolysis technologies are being developed, kiln technologies often remain the most accessible method for biochar production. The objective of the present study was to assess biochar characteristics, stability in soil, and agronomic effects of a kiln-produced biochar. Wheat-straw biochar was produced in a double-barrel kiln and analyzed by solid-state C nuclear magneticresonance spectroscopy. Two experiments were conducted with biochar mixed into an Ap-horizon sandy loam. In the first experiment, CO efflux was monitored for 3 mo in plant-free soil columns across four treatments (0, 10, 50, and 100 Mg biochar ha). In the second experiment, ryegrass was grown in pots having received 17 and 54 Mg biochar ha combined with four N rates from 144 to 288 kg N ha. Our kiln method generated a wheat-straw biochar with carbon content composed of 92% of aromatic structures. Our results suggest that the biochar lost impact on ryegrass yields. PMID:23673835

  14. Nitric oxide formation in an iron oxide pellet rotary kiln furnace.

    Science.gov (United States)

    Davis, R A

    1998-01-01

    A one-dimensional numerical model was developed to simulate the effects of heat and mass transfer on the formation of oxides of nitrogen (NOx) in a rotary kiln furnace for iron oxide pellet induration. The modeled kiln has a length-to-diameter ratio of approximately seven. The principal mechanism of heat transfer is radiation from the flame, which was described by the net radiation method. The well known Zeldovich mechanism was used to predict thermal NOx generation. Temperature fluctuations in the vicinity of the flame were estimated with a clipped Gaussian probability density function. The thermal energy and mass balance model equations were solved numerically. The model is capable of predicting temperature profiles and NOx production rates in agreement with observed plant performance. The model was used to explore the effects of process changes on the total NOx formation in the kiln. It was concluded that the gas temperature as well as the partial pressure of oxygen in the process gases controls the rate of NOx formation. Lowering the temperature of the kiln gases by increasing the secondary air flow rates requires simultaneously decreasing the pellet production rate in order to maintain the pellet temperatures needed for blast furnace conditions. PMID:15655997

  15. Beijing Bianyifang,No.1 of the 600-year "Kiln-roast Duck"

    Institute of Scientific and Technical Information of China (English)

    Ma Wei

    2006-01-01

    @@ The brand of Bianyifang was established in A.D.1416 (Yongle 14th, Ming dynasty), 590 years ago. It is one of the oldest restaurants in China, famous for its roast duck. Its unique method of kiln-roasting has been its trademark all throughout its history.

  16. Effect of kilning and milling on the dough-making properties of oat flour

    NARCIS (Netherlands)

    Londono, D.M.; Smulders, M.J.M.; Visser, R.G.F.; Gilissen, L.J.W.J.; Hamer, R.J.

    2015-01-01

    Oats are mostly used for porridges, flakes, and cereal breakfast. The current oat kilning and milling methods are suited for these purposes. Bread-making applications have been explored, but the bread quality results are far from optimal. The goals of this study were to determine whether infrared (I

  17. Archaeomagnetic dating in Greece: new directional results from two contemporaneous kilns

    Science.gov (United States)

    Tema, Evdokia

    2013-04-01

    Detailed archaeomagnetic study was carried out on a ceramic workshop excavated at Kato Achaia (Greece). Two ancient circular brick kilns were discovered during the works for the construction of a house at Parodos Papaflessa Street, in the center of Kato Achaia village. According to archaeological evidence, both kilns were part of a bigger ceramic workshop, probably used for the production of bricks or ceramics. Systematic archaeomagnetic sampling was carried out collecting 9 brick samples from the first kiln (KL3) and 12 brick samples from the second kiln (KL5). All samples were independently oriented in situ using a magnetic compass and an inclinometer. Systematic magnetic measurements have been carried out in order to determine the main magnetic carrier of the samples and to check their thermal stability. Isothermal remanent magnetization (IRM) experiments pointed to magnetite and/or Ti-magnetite as the main magnetic minerals in most of the samples. These results are also confirmed by the thermal demagnetization of the three IRM components curves that in almost all cases show the dominance of the magnetically soft fraction (Hellenistic times. The new directional data together the most reliable archaeodirectional data from Greece previously published show that the directional secular variation of the Earth's magnetic field in Greece is well described for the 1600-1200 BC and 400 BC- 400 AD time periods while for other periods more reliable data are still necessary in order to guarantee reliable archaeomagnetic dating.

  18. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE–RBS

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Z. [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Zhang, K. [School of History and Culture, Sichuan University, Chengdu 610064 (China); Xia, C.D.; Liu, M.T.; Zhu, J.J. [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); An, Z., E-mail: anzhu@scu.edu.cn [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Bai, B., E-mail: baibin@scu.edu.cn [School of History and Culture, Sichuan University, Chengdu 610064 (China)

    2015-03-01

    Highlights: •We analyzed 61 unearthed porcelain shards in Yuan Dynasty by PIXE–RBS. •An electron gun was installed to solve the electric charge accumulations. •The factor analysis was performed for the element compositions. •The “exotic group” porcelain samples unearthed were produced locally. -- Abstract: A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271–1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB{sub 6} crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907–960 A.D.) had been

  19. Assessment of macro and micro nutrients around brick kilns agricultural environment

    Directory of Open Access Journals (Sweden)

    Abdul Halim Farhad Sikder

    2016-03-01

    Full Text Available Brick kiln is well known as one of the main sources of air pollution; however, the pollutants produced from it do not remain in the air, they ultimately fall down to the soil and pollute the surroundings, therefore, this study was carried out to assess the status of macro (N, P, K and S and micro nutrients (Fe, Mn and Zn, Cu in the agricultural environment near the brick kilns of Young Brahmaputra and Jamuna Floodplain soils. Composite soil and plant samples were collected from four distances such as 250 m, 500 m, 1000 m, and 1500 m in three different sites. Sulphur (2352–3378 mg kg−1, Zn (86–156 mg kg−1 and Cu (24.7–46.9 mg kg−1 are found in the elevated levels near brick kiln soils that is released due to burning of poor quality coal and fire woods. The alarming news is that plant uptake of S and micro nutrients in the nearest areas of the brick kilns are significantly higher than the areas far from the brick production and their concentration ranges from 23 mg kg−1 to 101 mg kg−1 for Zn, 10–41 mg kg−1 for Cu, 35–1309 mg kg−1 for Fe, 26–126 mg kg−1 for Mn and 2590–mg kg−1 for S. Data indicates both soil and plant received maximum amount of micronutrients and S concentrations within 500–1000 m distances from brick kilns. Iron and Mn concentrations vary within a permissible limit but the plant uptake is high. Nitrogen concentrations is increasing with the distance from the brick kilns in both soils and plants but no definite pattern of P and K accumulation was found. Research suggested avoiding agricultural practice nearby brick kiln soils due to micronutrient contamination in order to preserve adjoined agricultural environment.

  20. US cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Nisbet, M.A.

    1997-12-31

    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  1. Study of provenance properties on ancient porcelain of Yue Kiln at Si-long-kou with NAA

    International Nuclear Information System (INIS)

    Chinese ancient porcelain history has lasted about three thousands years from Shang Dynasty (1100∼1600 BC). A large amount of ancient porcelain sherds with accuracy provenance and ages were excavated from a lot of kiln sites in China. Archaeologists and ceramic experts have recognized and researched it with excavated stratum, utensil shape, body quality, glaze color and painting pattern. However, the appearance characteristic of some ancient porcelain manufactured in different kilns is similar. Therefore, it is still difficult to identify the provenance and ages of the samples excavated from some sites using traditional methods. Up, to now, many problems of Chinese ancient porcelain are confused for archaeologist and collecting experts. The elemental composition of ancient porcelain shows certain information of provenance and age. Especially, the sorts and contents of the elements in porcelain didn't change, so it is very useful to determine the provenance of ancient porcelain with elemental composition characteristics. Provenance characteristic is the important scientific information to identify ancient porcelain wares excavated from sites and graves. The porcelain samples of Si-Long-Kou Yue kiln in Zhejiang Province of china have been analyzed with NAA in this paper. The provenance characteristic was compared with it of Hong-Zhou kiln of Jiang-Xi Province and Yao-Zhou kiln of Shan-Xi Province. The experimental data were studied with statistic methods. The results show that the chemical compositions of porcelain body samples for three kilns were different. The difference was been able identified. The porcelain body materials of both Si-Long-Kou Yue kiln and Hong-Zhou kiln of Jiang-Xi were similar. The samples of Yao-Zhou kiln in north of China existed obvious difference.

  2. Energy Efficient Microwave Hybrid Processing of Lime for Cement, Steel, and Glass Industries

    Energy Technology Data Exchange (ETDEWEB)

    Fall, Morgana L; Yakovlev, Vadim; Sahi, Catherine; Baranova, Inessa; Bowers, Johnney G; Esquenazi\t, Gibran L

    2012-02-10

    MAT in the US lime industry. This estimate showed that 7.3 TBTU/year could be saved, with reduction of 270 MMlbs of CO2 emissions, and $29 MM/year in economic savings. Taking into account estimates for MAT implementation in the US cement industry, an additional 39 TBTU/year, 3 Blbs of CO2 and $155 MM/year could be saved. One of the main remaining barriers to commercialization of MAT for the lime and cement industries is the sheer size of production. Through this project, it was realized that a production size MAT rotary calciner was not feasible, and a different approach was adapted. The concept of a microwave post heat section located in the upper portion of the cooler was devised and appears to be a more realistic approach for MAT implementation. Commercialization of this technology will require (1) continued pilot scale calcining demonstrations, (2) involvement of lime kiln companies, and (3) involvement of an industrial microwave equipment provider. An initial design concept for a MAT post-heat treatment section was conceived as a retrofit into the cooler sections of existing lime rotary calciners with a 1.4 year payback. Retrofitting will help spur implementation of this technology, as the capital investment will be minimal for enhancing the efficiency of current rotary lime kilns. Retrofits would likely be attractive to lime manufacturers, as the purchase of a new lime kiln is on the order of a $30 million dollar investment, where as a MAT retrofit is estimated on the order of $1 million. The path for commercialization lies in partnering with existing lime kiln companies, who will be able to implement the microwave post heat sections in existing and new build kilns. A microwave equipment provider has been identified, who would make up part of the continued development and commercialization team.

  3. Tympanoplasty with ionomeric cement.

    Science.gov (United States)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    Patients with isolated erosion of the long incus process suffer from severe hearing loss caused by lack of continuity of the ossicular chain. This study is a retrospective evaluation of the hearing results using two different surgical procedures. Since January 1993, 12 consecutive patients with isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those in a group of 20 historical controls who underwent surgery in 1991 and 1992 using incus autograft interposition. Among the 12 index patients, 7 (58%) achieved improvement in PTA of > 10 dB, in 3 there was no difference and in 2 a slight decline. Among the 20 controls, 14 (70%) achieved improvement in PTA of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy to perform, presents less risk of damage to the stapes and cochlea, requires less extensive surgery and does not exclude other surgical methods in cases of reoperation. PMID:10909000

  4. [Chemical composition and chromaticity characteristic of purple-gold glaze of Jingdezhen imperial kiln].

    Science.gov (United States)

    Wu, Jun-Ming; Li, Qi-Jiang; Zhang, Mao-Lin; Ding, Yin-Zhong; Cao, Jian-Wen; Liu, Xiao-Jing

    2014-03-01

    Color glaze is one of the four famous traditional ceramics of Jingdezhen, especially for the products from Ming and Qing Dynasties' official kilns which have rich connotation of technology and culture. The chemical composition and chromaticity characteristic of glaze and body of purple-gold glaze samples from Jingdezhen Ming and Qing Dynasties' official kilns were analyzed by energy dispersive X ray fluorescence (EDXRF) and colorimeter. Preliminary study on the composition, formula and chromaticity characteristic of glaze of purple-gold glaze samples of different period was carried out and the intrinsic causes of ifferences were discussed. The result shows that the concentration of magnesium and calcium in purple-gold glaze is different from the other glazes in Jingdezhen in the same time, probably due to the addition of auburn or brown limestone which is rich in magnesium. The purple-gold glaze sample of Ming Dynasty is darker chiefly because the concentration of magnesium and calcium is higher than the sample of Ming Dynasty which led to iron crystal separated, reducing the brightness and glossiness of glaze. In addition, the body of purple-gold glaze samples from Jingdezhen Ming and Qing Dynasties' official kilns has the characteristics of high silicon and low aluminum and the molar ratio of silicon to aluminum of samples from Ming Dynasty to Qing Dynasty declined, showing that the concentration of kaolin of sample's body of Ming dynasty was increased. The result of this experiment fill deficiency in the ceramic science and technology research in our country about purple-gold glaze from Ming and Qing Dynasties' official kilns and provides scientific material for comprehensive understanding of porcelain marking technology and intrinsic value of Jingdezhen official kiln. PMID:25208422

  5. Occupational Health Hazards of Women Working in Brick Kiln and Construction Industry

    Directory of Open Access Journals (Sweden)

    V. G Vaidya

    2015-01-01

    Full Text Available Background: In brick kiln and construction industry the exposure to carbon monoxide and silica dust is the most common occupational hazard to the workers in these industries. A study on occupational health hazards of working women in these two unorganized sectors was undertaken by Lokmanya Medical Research Centre. Objectives: To study the effect of work site environment on the health of the women working in brick kiln and construction industry. An attempt was also made to study the seasonal changes in the concentration of carbon monoxide and dust at the worksite. Material and Methods: A cross-sectional study was conducted among the working women (age 18-40 years at brick kilns and construction sites during summer and winter season. They were examined primarily to assess the effect of working environment on health. Gasteck Detector Pump of model 800 and air sampling instrument (SKC Air Check–52 were used to measure concentration of carbon monoxide and dust in the air respectively. Results: There were 66% of women who were in the age group of 18-40 years and most of them (94% were married. At brick kiln sites, average CO exposure was 62.8 ppm and 55.5 ppm and average dust exposure was 3 3 146.1 mg/m and 91.4 mg/m in summer and winter season respectively.At construction sites, average dust exposure was 41.5 ppm and 90.8 ppm in summer and winter. Conclusion: Both exposure to CO and dust were more in summer than in winter in brick kiln industry whereas in construction industry the exposure to dust was more in winter season. A high level of morbidity in the form of headache, bodyache, problems with vision, cough and breathlessness were observed in both industries. It is strongly recommended to take pollution control measures.

  6. 试论观台金代磁州窑%On the Cizhou Kilns of the Jin Period at Guantai

    Institute of Scientific and Technical Information of China (English)

    张子英

    2001-01-01

    The author challenges the traditional argument that the Cizhou Kilns in Cizhou reached the peak of development during the Song dynasty. Based on ancient texts, agriculture and craft production became highly developed during te Jin dynasty, and archaeologists have found abundant ceramic products of the Cizhou Kilns dating to the Jin. These ceramics were various in type and elegant in style, and the production techniques were as good as those of the Song. The author, therefore, suggests that production of the Cizhou Kilns reached the highest level during the period of Shizong and Zhangzong in the Jin dynasy.

  7. [Haemotoxicity of dental luting cements].

    Science.gov (United States)

    Anders, A; Welker, D

    1989-06-01

    A glass ionomer luting cement (AquaCem) shows a relatively low haemolytic activity in comparison with two zinc phosphate cements. Especially the initial irritation by this cement is smaller. Although it is possible that AquaCem particularly, in unfavourable cases, may damage the pulpa dentin system; this is due to the slowly decrease of the haemolytic activity with increasing of the probes. We found that Adhesor showed in dependence of the batches a varying quality. PMID:2626769

  8. Cement penetration after patella venting.

    Science.gov (United States)

    Jones, Christopher W; Lam, Li-On; Butler, Adam; Wood, David J; Walsh, William R

    2009-01-01

    There is a high rate of patellofemoral complications following total knee arthroplasty. Optimization of the cement-bone interface by venting and suction of the tibial plateau has been shown to improve cement penetration. Our study was designed to investigate if venting the patella prior to cementing improved cement penetration. Ten paired cadaver patellae were allocated prior to resurfacing to be vented or non-vented. Bone mineral density (BMD) was measured by DEXA scanning. In vented specimens, a 1.6 mm Kirschner wire was used to breach the anterior cortex at the center. Specimens were resurfaced with standard Profix instrumentation and Versabond bone cement (Smith and Nephew PLC, UK). Cement penetration was assessed from Faxitron and sectioned images by a digital image software package (ImageJ V1.38, NIH, USA). Wilcoxon rank sum test was used to assess the difference in cement penetration between groups. The relationship between BMD and cement penetration was analyzed by Pearson correlation coefficient. There was a strong negative correlation between peak BMD and cement penetration when analyzed independent of experimental grouping (r(2)=-0.812, p=0.004). Wilcoxon rank sum testing demonstrated no significant difference (rank sum statistic W=27, p=0.579) in cement penetration between vented (10.53%+/-4.66; mean+/-std dev) and non-vented patellae (11.51%+/-6.23; mean+/-std dev). Venting the patella using a Kirschner wire does not have a significant effect on the amount of cement penetration achieved in vitro using Profix instrumentation and Versabond cement. PMID:19010682

  9. Respiratory Health among Cement Workers in Ethiopia

    OpenAIRE

    Zeleke, Zeyede K.

    2011-01-01

    Background: Little is known on dust exposure and respiratory health among cement cleaners. There are only a few follow-up studies on respiratory health among cement factory workers and also studies on acute effects of cement dust exposure are limited in numbers. Objective: This study aimed at assessing cement dust exposure and adverse respiratory health effects among Ethiopian cement production workers, with particular focus on cement cleaners. Method: The first paper was...

  10. Effects on cement after partial replacement with burned joss paper ash.

    Science.gov (United States)

    Lin, D F; Huang, L S; Luo, H L; Weng, R S

    2012-12-01

    In the last ten years, as international environmental protection consciousness has increased, the study and applications of green building, green construction materials and energy savings as well as reduction of carbon dioxide have become urgent issues for governments. In Taiwan, joss papers are burned in more than 11,731 registered shrines or temples in traditional Chinese deity or ancestor worship ceremonies during special holidays or occasions. Instead of placing this large amount of burned joss paper ash (BJPA) in landfills, this study proposes recycling BJPA by replacing some cement with calcined BJPA (CBJPA) in mortar specimens. After BJPA samples were calcined at a high kiln temperature, mortar samples were created using CBJPA to replace cement at seven different levels: 0%, 5%, 10%, 15%, 20%, 25% and 30%. Tests like setting time and compressive strength were performed for macro-analyses; scanning electron microscopy-energy dispersive spectroscopy, X-ray diffraction and thermal gravimetric analysis/differential thermal analysis were carried out for the microstructure and chemical composition analyses. The test results showed that the compressive strengths of specimens with different levels of CBJPA replacement were apparently less than those of the control group (0% CBJPA) at all curing times. The compressive strength and setting time both decreased as the fraction of CBJPA in the mortar increased. Furthermore, because the hydration product did not cement and the mortar specimen structure was loose, the expected strength improvement from the pozzolanic reaction provided by the CBJPA was not clearly observed.

  11. FY 2000 report on the basic survey to promote Joint Implementation, etc. Energy conservation by modernization of a cement plant (Double Horse Cement Co.) in China; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chugoku cement kojo (Double Horse Cement) kindaika ni yoru sho energy

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

  12. Eco-efficiency of the world cement industry: A data envelopment analysis

    Energy Technology Data Exchange (ETDEWEB)

    Oggioni, G., E-mail: oggioni@eco.unibs.i [University of Brescia, Faculty of Economics, Department of Quantitative Methods, IT-25122 Brescia (Italy); Riccardi, R., E-mail: riccardi@ec.unipi.i [University of Brescia, Faculty of Economics, Department of Quantitative Methods, IT-25122 Brescia (Italy); Toninelli, R., E-mail: roberta.toninelli@unifi.i [University of Pisa, Faculty of Economics, Department of Statistics and Applied Mathematics, IT-56124 Pisa (Italy)

    2011-05-15

    Chemical reactions and the combustion of dirty fuels, such as coal and petroleum coke (petcoke), that are used in cement production processes generate a significant amount of CO{sub 2} emissions. In this paper, we provide an eco-efficiency measure for 21 prototypes of cement industries operating in many countries by applying both a data envelopment analysis (DEA) and a directional distance function approach, which are particularly suitable for models where several production inputs and desirable and undesirable outputs are taken into account. To understand whether this eco-efficiency is due to a rational utilization of inputs or to a real carbon dioxide reduction as a consequence of environmental regulation, we analyze the cases where CO{sub 2} emissions can either be considered as an input or as an undesirable output. Empirical results show that countries where cement industries invest in technologically advanced kilns and adopt alternative fuels and raw materials in their production processes are eco-efficient. This gives a comparative advantage to emerging countries, such as India and China, which are incentivized to modernize their production processes.

  13. Thermal Shock-resistant Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Pyatina, T.; Gill, S.

    2012-02-01

    We studied the effectiveness of sodium silicate-activated Class F fly ash in improving the thermal shock resistance and in extending the onset of hydration of Secar #80 refractory cement. When the dry mix cement, consisting of Secar #80, Class F fly ash, and sodium silicate, came in contact with water, NaOH derived from the dissolution of sodium silicate preferentially reacted with Class F fly ash, rather than the #80, to dissociate silicate anions from Class F fly ash. Then, these dissociated silicate ions delayed significantly the hydration of #80 possessing a rapid setting behavior. We undertook a multiple heating -water cooling quenching-cycle test to evaluate the cement’s resistance to thermal shock. In one cycle, we heated the 200 and #61616;C-autoclaved cement at 500 and #61616;C for 24 hours, and then the heated cement was rapidly immersed in water at 25 and #61616;C. This cycle was repeated five times. The phase composition of the autoclaved #80/Class F fly ash blend cements comprised four crystalline hydration products, boehmite, katoite, hydrogrossular, and hydroxysodalite, responsible for strengthening cement. After a test of 5-cycle heat-water quenching, we observed three crystalline phase-transformations in this autoclaved cement: boehmite and #61614; and #61543;-Al2O3, katoite and #61614; calcite, and hydroxysodalite and #61614; carbonated sodalite. Among those, the hydroxysodalite and #61614; carbonated sodalite transformation not only played a pivotal role in densifying the cementitious structure and in sustaining the original compressive strength developed after autoclaving, but also offered an improved resistance of the #80 cement to thermal shock. In contrast, autoclaved Class G well cement with and without Class F fly ash and quartz flour failed this cycle test, generating multiple cracks in the cement. The major reason for such impairment was the hydration of lime derived from the dehydroxylation of portlandite formed in the autoclaved

  14. Magnesium oxychloride cement concrete

    Indian Academy of Sciences (India)

    A K Misra; Renu Mathur

    2007-06-01

    The scope of magnesium oxychloride (MOC) cement in concrete works has been evaluated. MOC cement concrete compositions of varying strengths having good placing and finishing characteristics were prepared and investigated for their compressive and flexural strengths, -values, abrasion resistance etc. The durability of MOC concrete compositions against extreme environmental conditions viz. heating–cooling, freezing–thawing, wetting–drying and penetration and deposition of salts etc were investigated. The results reveal that MOC concrete has high compressive strength associated with high flexural strength and the ratio of compressive to flexural strength varies between 6 and 8. The elastic moduli of the compositions studied are found to be 23–85 GPa and the abrasion losses between 0.11 and 0.20%. While alternate heating–cooling cycles have no adverse effect on MOC concrete, it can be made durable against freezing–thawing and the excessive exposure to water and salt attack by replacing 10% magnesium chloride solution by magnesium sulphate solution of the same concentration.

  15. Impact of ancient charcoal kilns on chemical properties of several forest soils after 2 centuries

    Science.gov (United States)

    Dufey, Joseph; Hardy, Brieuc; Cornelis, Jean-Thomas

    2014-05-01

    Pyrogenic carbon plays a major role in soil biogeochemical processes and carbon budgets. Until the early 19th century, charcoal was the unique combustible used for iron metallurgy in Wallonia (Belgium). Traditional charcoal kilns were built directly in the forest: wood logs were piled into a mound and isolated from air oxygen with a covering of vegetation residues and soil before setting fire, inducing wood pyrolysis. Nowadays, ancient wood-charring platforms are still easy to identify on the forest floor as heightened domes of 10 meters in diameter characterized by a very dark topsoil horizon containing charcoal dust and fragments. Our goal is to assess the effects of wood charring at mound kiln sites on the properties of various forest soil types in Wallonia (Belgium), after two centuries. We sampled soil by horizon in 18 ancient kiln sites to 1.20 meter depth. The adjacent charcoal-unaffected soils were sampled the same way. We also collected recent charcoal fragments and topsoil samples from a still active charcoal kiln located close to Dole (France) to apprehend the evolution of soil properties over time. The pH, total carbon (C) and nitrogen (N) content, available phosphorus (Pav), cation exchange capacity at pH 7 (CEC), exchangeable cations (Ca++, Mg++, K+, Na+) and loss on ignition at 550°C (LI550) were measured on each soil sample. We separated the soil profiles in 5 groups based on the nature of soil substrate and pedogenesis for interpretation of the results. We show that the total carbon stock is significantly increased at kiln sites due to higher C concentrations and greater depth of the organo-mineral horizon. The C/N ratio in charcoal-enriched soil horizons is significantly higher than in the neighboring reference soils but clearly attenuated compared to pure wood-charcoal fragments. The CEC is higher in the charcoal-enriched soil horizons, not only due to higher C concentrations but also to increased CEC by carbon unit at kiln sites. The high

  16. 山东古代烧瓷窑炉结构分析%An analysis of the Structure of Ancient Porcelain-firing Kilns in Shandong

    Institute of Scientific and Technical Information of China (English)

    秦彧

    2002-01-01

    The ancient porcelain-firing kilns of Shandong belonged to the system of dome kilns in North China. The present paper analyzes the 24 ancient kilns discovered in this region as to their shape in plan, internal structure and changes in fuel. It divides them into five types, sums up the features of each type, and points out their advantages and shortcomings, as well as technical changes. In the light of difference in fuel, the author assigned these types to two stages respectively. At the earlier stage, i.e. from Type I to type III, the fuel was firewood, and the third type of kiln constituted the mature form among the firewood kilns. At the later stage consisting of Types IV and V, coal was used as fuel, and Type V became the mature coal kiln for its proper structural proportion.

  17. Reinforcement Learning-Based Supervisory Control Strategy for a Rotary Kiln Process

    OpenAIRE

    Zhou, Xiaojie; Yue, Heng; Chai, Tianyou

    2008-01-01

    In this chapter, we focus on the discussion about an implementation strategy of how to employ reinforcement learning in control of a typical complex industrial process to enhance control performance and adaptability for the variations of operating conditions of the automatic control system. Operation of large rotary kilns is difficult and relies on experienced human operators observing the burning status, because of their inherent complexities. Thus the problem of human-machine coordination i...

  18. A Numerical Assessment of the Air Flow Behaviour in a Conventional Compact Dry Kiln

    Directory of Open Access Journals (Sweden)

    Paulo Zdanski

    2015-01-01

    Full Text Available Convective drying is the most common drying strategy used in timber manufacturing industries in the developing world. In convective drying, the reduction rate of the moisture content is directly affected by the flow topology in the inlet and exit plenums and the air flow velocity in the channels formed by timber layers.Turbulence, boundary layer separation, vortex formation and recirculation regions are flow features that are intrinsically associated with the kiln geometry, which in turn dictate the flow velocity across the timber stack and, ultimately, the drying rate. Within this framework, this work presents a numerical study of the effects of the plenum width and inlet flow velocity in a compact dry kiln aiming to establish design recommendations to ensure the highest possible level of flow uniformity across the lumber stack. The numerical solution of the mathematical model is obtained through the finite-volume based Ansys CFX R flow solver. Validation of the numerical approximation is performed by comparing numerical and experimental flow velocities for a scale model of a kiln available in the literature.

  19. 21 CFR 888.4200 - Cement dispenser.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027)...

  20. Biomonitoring with epiphytic lichens as a complementary method for the study of mercury contamination near a cement plant.

    Science.gov (United States)

    Ljubič Mlakar, Tanja; Horvat, Milena; Kotnik, Jože; Jeran, Zvonka; Vuk, Tomaž; Mrak, Tanja; Fajon, Vesna

    2011-10-01

    The study was focused on understanding the mercury contamination caused by a cement plant. Active and passive biomonitoring with epiphytic lichens was combined with other instrumental measurements of mercury emissions, mercury concentrations in raw materials, elemental mercury concentrations in air, quantities of dust deposits, temperatures, precipitation and other measurements from the cement plant's regular monitoring programme. Active biomonitoring with transplanted lichens Pseudevernia furfuracea (L.) Zopf was performed at seven of the most representative sites around the cement plant and one distant reference site for periods of 3, 6 and 12 months. In situ lichens of different species were collected at the beginning of the monitoring period at the same sites. Mercury speciation of the plant exhaust gas showed that the main form of emitted mercury is reactive gaseous mercury Hg²⁺, which is specific for cement plants. Elemental mercury in air was measured in different meteorological conditions using a portable mercury detector. Concentrations in air were relatively low (on average below 10 ng m⁻³). In situ lichens showed Hg concentrations comparable to lichens taken from the background area for transplantation, indicating that the local pollution is not severe. Transplanted lichens showed an increase of mercury, especially at one site near the cement plant. A correlation between precipitation and Hg uptake was not found probably due to a rather uniform rainfall in individual periods. Dust deposits did not influence Hg uptake significantly. Lichens vitality was affected over longer biomonitoring periods, probably due to some elements in dust particles, their alkalinity and the influence of other emissions. Mercury uptake measured in vital transplanted lichens was in a good correlation with the working hours (i.e. emitted Hg quantity) of the kiln. The study showed that selected lichens could be used to detect low to moderate Hg emissions from a cement plant

  1. Cements in Radioactive Waste Disposal

    International Nuclear Information System (INIS)

    The use of cement and concrete to immobilise radioactive waste is complicated by the wide- ranging nature of inorganic cementing agents available as well as the range of service environments in which cement is used and the different functions expected of cement. For example, Portland cement based concretes are widely used as structural materials for construction of vaults and tunnels. These constructions may experience a long pre-closure performance lifetime during which they are required to protect against collapse and ingress of water: strength and impermeability are key desirable characteristics. On the other hand, cement and concrete may be used to form backfills, ranging in permeability. Permeable formulations allow gas readily to escape, while impermeable barriers retard radionuclide transport and reduce access of ground water to the waste. A key feature of cements is that, while fresh, they pass through a fluid phase and can be formed into any shape desired or used to infiltrate other materials thereby enclosing them into a sealed matrix. Thereafter, setting and hardening is automatic and irreversible. Where concrete is used to form structural elements, it is also natural to use cement in other applications as it minimises potential for materials incompatibility. Thus cement- mainly Portland cement- has been widely used as an encapsulant for storage, transport and as a radiation shield for active wastes. Also, to form and stabilise structures such as vaults and silos. Relative to other potential matrices, cement also has a chemical immobilisation potential, reacting with and binding with many radionuclides. The chemical potential of cements is essentially sacrificial, thus limiting their performance lifetime. However performance may also be required in the civil engineering sense, where strength is important, so many factors, including a geochemical description of service conditions, may require to be assessed in order to predict performance lifetime. The

  2. Cement/slag chemistry studies

    International Nuclear Information System (INIS)

    The performance of cement-based matrices intended for radwaste immobilization is assessed. The long-term performance of the matrix is characterized by thermodynamic evaluation of experimental data. The results are presented in a general form, amenable to a range of specific formulations. The interaction of specific radwaste components with cements has been studied, using Iodine as an example. It occurs as both I- and IO3- species, but these differ sharply in sorption characteristics. The effect of ionizing radiation of the pH and Eh of cement matrices is reported. (author)

  3. Cementing porcelain-fused-to-metal crowns.

    Science.gov (United States)

    Vadachkoria, D

    2009-12-01

    The clinical success of fixed prosthodontic restorations can be complex and involve multifaceted procedures. Preparation design, oral hygiene/micro flora, mechanical forces, and restorative materials are only a few of the factors which contribute to overall success. One key factor to success is choosing the proper cement. Popular use of cements for PFM crowns has shifted from zinc phosphate and glass ionomer cements to resin-reinforced glass ionomer, or RRGI, cements. This change has been rapid and profound. Dental cements have always been less than ideal materials, but this is shift to the relatively new RRGI category justified. Resin-reinforced glass ionomer (RRGI) cements appear to be better than zinc phosphate and glass ionomer cements when placing porcelain-to-metal crowns. RRGI cements, such as RelyX Luting, Fuji Plus and Vitremer Luting Cement, satisfy more of the ideal characteristics of PFM cementation than any other previous cement. Expansion of all three cements has not caused any apparent problems with the cements when used with PFM or metal crowns, but these cements, however, should be avoided when cementing all-ceramic crowns. PMID:20090144

  4. First industrial scale pre combustion chamber at the Wildegg cement plant; Premiere chambre de precombustion industrielle pour pneux usages a la cimenterie de Wildegg

    Energy Technology Data Exchange (ETDEWEB)

    Bertschinger, P. [Jura-Cement-Fabriken, Wildegg (Switzerland)

    2001-10-01

    This article presents the main components of the Wildegg cement plant of Jura-Cement-Fabriken company (Switzerland): a roller mill for the production of raw meal, a four-stage cyclone preheater, a staggered combustion calciner, a rotary kiln, and a reciprocating grate cooler. The article stresses on the design and test-phase of the pre-calciner and of the pre-combustion chamber for the use of used tyres as fuel substitutes with the goals of reaching up to 60-80% of tyres in the total pre-calciner fuel and without residues. The use of tyres has had no negative effect on the pollutant emissions with unchanged CO and VOC emissions and NO{sub x} emissions actually reduced by up to 40%. (J.S.)

  5. Assessment of Natural Radioactivity Levels of Cements and Cement Composites in the Slovak Republic

    OpenAIRE

    Adriana Eštoková; Lenka Palaščáková

    2013-01-01

    The radionuclide activities of 226Ra, 232Th and 40K and radiological parameters (radium equivalent activity, gamma and alpha indices, the absorbed gamma dose rate and external and internal hazard indices) of cements and cement composites commonly used in the Slovak Republic have been studied in this paper. The cement samples of 8 types of cements from Slovak cement plants and five types of composites made from cement type CEM I were analyzed in the experiment. The radionuclide activities in t...

  6. Assessment of the compatibility of wood and plastic with cement for their recycling in cement composites

    OpenAIRE

    Andrade, André De; Caldeira, Fernando

    2010-01-01

    The compatibility between maritime pine wood and cement, and between plastic (LDPE) and cement, was assessed for the recycling of wood and plastic in cement composites. Temperature vs. time profiles of cement setting were registered and compatibility indices were calculated. Results indicate that recycling of plastics in plastic-cement composites does not pose any questions regarding chemical compatibility. However, maritime pine hinders cement setting in some extent. So, in or...

  7. Manufacture and properties of fluoride cement

    Science.gov (United States)

    Malata-Chirwa, Charles David

    This research work aimed at characterising composition, hydration and physical properties of fluoride cement, by studying samples of the cement obtained from Malawi, and comparing them to ordinary Portland cement. By confirming the suitable characteristics of fluoride cement through this work, the results of the research work provide a good basis for the wider adoption of fluoride cement as an alternative to ordinary Portland cement, especially in developing economies. Numerous accounts have been cited regarding the production and use of fluoride cement. Since there have not been conclusive agreement as to its properties, this study was limited to the theories of successful incorporation of fluoride compounds in the manufacture of fluoride cement. Hence, the properties and characteristics reported in this study relate to the cement currently manufactured in Malawi, and, on a comparative basis only, to that manufactured in other parts of the world. Samples of the fluoride cement used in the study were obtained by synthetic manufacture of the cement using common raw materials for the manufacture of fluoride cement that is limestone, silica sand, and fluorspar. These samples were subjected to several comparative tests used to characterise cements including examination under x-ray diffractometer, scanning electron microscopy and tests for setting time and compressive strength. Under similar laboratory conditions, it was possible to prove that fluoride cement hardens more rapidly than ordinary Portland cement. Also observed during the experimental work is that fluoride cement develops higher compressive strengths than ordinary Portland cement. The hardening and setting times are significantly different between the two cements. Also the nature of the hydration products, that is the microstructural development is significantly different in the two cements. The differences brought about between the two cements are because of the presence of fluorine during the clinkering

  8. Low pH Cements

    Energy Technology Data Exchange (ETDEWEB)

    Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)

    2007-05-15

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  9. Health assessment for Northwestern States Portland Cement Company, Mason City, Cerro Gordo County, Iowa, Region 7. CERCLIS No. IAD980852461. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1991-12-27

    The Northwestern States Portland Cement Company (NWSPCC) NPL site is situated in the northern section of Mason City, Cerro Gordo County, Iowa. The major concern at the site is contaminated surface water and ground water as a result of contact with waste cement kiln dust in the West Quarry. On-site surface water and ground water are contaminated with lead, sodium, sulfates, and reflects high pH. The waste kiln dust is in contact with both the surficial and Devonian aquifers on site; hence, there is a potential for contamination of the Devonian aquifer off-site. Potential exposure pathways of concern include ingestion of contaminated ground water; accidental ingestion and dermal contact with contaminated surface water, and accidental ingestion and dermal contact with contaminated soils and sediment; and inhalation of entrained dust. Under current conditions the NWSPCC NPL site poses no apparent public health hazard. However, potential risk to human health resulting from possible exposure to on-site and off-site hazardous substances exists in the future if the site is not remediated. The site is currently under remediation to mitigate the potential risk.

  10. Cementation of Loose Sand Particles based on Bio-cement

    Institute of Scientific and Technical Information of China (English)

    RONG Hui; QIAN Chunxiang

    2014-01-01

    Loose sand particles could be cemented to sandstone by bio-cement (microbial induced magnesium carbonate). The bio-sandstone was firstly prepared, and then the compressive strength and the porosity of the sandstone cemented by microbial induced magnesium carbonate were tested to characterize the cementation effectiveness. In addition, the formed mineral composition and the microstructure of bio-sandstone were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The experimental results show that the feasibility of binding loose sand particles using microbial induced magnesium carbonate precipitation is available and the acquired compressive strength of bio-sandstone can be excellent at certain ages. Moreover, the compressive strength and the porosity could be improved with the increase of microbial induced magnesium carbonate content. XRD results indicate that the morphology of magnesium carbonate induced by microbe appears as needles and SEM results show that the cementation of loose sand particles to sandstone mainly relies on the microbial induced formation of magnesium carbonate precipitation around individual particles and at particle-particle contacts.

  11. 21 CFR 888.3027 - Polymethylmethacrylate (PMMA) bone cement.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Polymethylmethacrylate (PMMA) bone cement. 888... Polymethylmethacrylate (PMMA) bone cement. (a) Identification. Polymethylmethacrylate (PMMA) bone cement is a device...: Polymethylmethacrylate (PMMA) Bone Cement.”...

  12. Estimation of total annual mercury emissions from cement manufacturing facilities in Korea

    Science.gov (United States)

    Won, Jong Hyun; Lee, Tai Gyu

    2012-12-01

    This study examined mercury (Hg) emissions from cement manufacturing facilities in Korea. Hg concentrations in stack gases from a kiln at the largest cement manufacturing facility (CMF) in Korea were measured using three different methods: a wet-chemical method and on-line measurements with two different types of conversion systems (SnCl2 and thermal) attached in front of each analyzer. The Hg concentrations of the feedstocks and fuels were then analyzed to determine the total amount of Hg input into CMFs and how much each material contributed to the Hg input. The total annual Hg input into all CMFs in Korea was estimated to be 1.71 tons, while the total annual Hg emissions estimated from the stack-gas measurement was 1.17-1.53 tons, indicating that 68-89% of total Hg input is released into the atmosphere. Therefore, more stringent regulation and effective control technologies should be applied to the CMFs to reduce Hg emissions.

  13. White-and-blud porcelain of Hutian kiln in Ming dynasty studied by PIXE

    International Nuclear Information System (INIS)

    The study of provenance, ages and distinguishing precious ancient porcelain from a fake of Chinese ancient porcelain by modern technologies arose greatly interesting in the circles of archaeologists and scientists in China. Concentration of major and trace elements of white-and-blue porcelain of Hutian kiln in Ming Dynasty were analyzed by PIXE, and elemental distributions of porcelain were analyzed by SPM. The results indicate the elemental distributions in the white glaze, blue glaze and body are homogeneous, respectively. It is a layer nearly 5-10 μm between the body and blue glaze. Probably, cobalt blue pigment used in the blue glaze comes from Jiangxi, Fujian province etc. (authors)

  14. Validity of archaeomagnetic field recording: an experimental pottery kiln at Coppengrave, Germany

    Science.gov (United States)

    Schnepp, Elisabeth; Leonhardt, Roman; Korte, Monika; Klett-Drechsel, Johannes

    2016-04-01

    Palaeomagnetic data obtained from archaeological materials are used for reconstructions of the Earth's magnetic field of the past millennia. While many studies tested the reliability of this recorder for palaeointensity only a few studies did this for direction. The study presents an archaeomagnetic and rock magnetic investigation applied to an experimental pottery kiln, which was operated in 2003 to produce stone ware. This kind of high-quality pottery needs a temperature of at least 1160 °C. Shortly before heating of the kiln direct absolute measurements of the absolute geomagnetic field vector have been carried out close to it. After cooling of the kiln 24 oriented palaeomagnetic samples have been taken. Although Curie temperatures are about 580 °C, that is the typical temperature for magnetite, thermal as well as alternating field demagnetisations reveal also a considerable amount of hematite as magnetic carrier. This mixture of magnetite and hematite is dominated by pseudo-single domain grains. Demagnetisation removed in some cases weak secondary components, but in most cases the specimens carried a single component thermoremanent magnetisation. The mean characteristic remanent magnetisation direction agrees on 95 per cent confidence level with the directly measured field direction. Archaeointensity was obtained from five specimens with the Thellier-Coe method and with the multiple-specimen palaeointensity domain-state corrected method. Six of these specimens also provided a result of the Dekkers-Böhnel method, which overestimated the archaeointensity by about 9 per cent compared to the direct value, while after correction for fraction the value agrees very well. For the multiple-specimen palaeointensity domain-state corrected method only fractions between 25 and 75 per cent have been used and specimens showing alteration have been excluded. Above 450 °C many specimens showed alteration of the magnetic grains. Because median destructive temperatures were

  15. 浅析 GB 30760-2014《水泥窑协同处置固体废物技术规范》%Analysis of “Technical Speciifcation for Coprocessing of Solid Waste in Cement Kiln”(GB 30760-2014)

    Institute of Scientific and Technical Information of China (English)

    彭金平; 刘晨; 王克云

    2015-01-01

    “Technical Specification for Coprocessing of Solid Waste in Cement Kiln”(GB 30760—-2014) has been implemented from April 1, 2015. This standard is the basic standard of the coprocessing of solid waste standard system in cement industry. The type of waste in cement kiln coprocessing, identiifcation and detection of solid waste, technical and management requirements, and related heavy metal content limitation were interpreted in this paper. The technology of coprocessing of solid waste in cement kiln was hoped to be further promoted.%GB 30760—2014《水泥窑协同处置固体废物技术规范》已于2015年4月1日正式实施。该标准是水泥行业协同处置固体废物标准体系的基础。本文从水泥窑协同处置废物类型的规定、协同处置固体废物的鉴别和检测、协同处置工艺技术和管理要求以及相关重金属含量限值等几个方面进行解读。希望能进一步推动水泥窑协同处置固体废物技术的推广。

  16. A modified PMMA cement (Sub-cement) for accelerated fatigue testing of cemented implant constructs using cadaveric bone.

    Science.gov (United States)

    Race, Amos; Miller, Mark A; Mann, Kenneth A

    2008-10-20

    Pre-clinical screening of cemented implant systems could be improved by modeling the longer-term response of the implant/cement/bone construct to cyclic loading. We formulated bone cement with degraded fatigue fracture properties (Sub-cement) such that long-term fatigue could be simulated in short-term cadaver tests. Sub-cement was made by adding a chain-transfer agent to standard polymethylmethacrylate (PMMA) cement. This reduced the molecular weight of the inter-bead matrix without changing reaction-rate or handling characteristics. Static mechanical properties were approximately equivalent to normal cement. Over a physiologically reasonable range of stress-intensity factor, fatigue crack propagation rates for Sub-cement were higher by a factor of 25+/-19. When tested in a simplified 2 1/2-D physical model of a stem-cement-bone system, crack growth from the stem was accelerated by a factor of 100. Sub-cement accelerated both crack initiation and growth rate. Sub-cement is now being evaluated in full stem/cement/femur models. PMID:18774136

  17. Seating load parameters impact on dental ceramic reinforcement conferred by cementation with resin-cements.

    LENUS (Irish Health Repository)

    Addison, Owen

    2010-09-01

    Cementation of all-ceramic restorations with resin-cements has been demonstrated to reduce the incidence of fracture in service. The aim was to investigate the influence of loading force and loading duration applied during cementation on the reinforcement conferred by a resin-cement on a leucite reinforced glass-ceramic.

  18. Cement radwaste solidification studies third annual report

    International Nuclear Information System (INIS)

    This report summarises cement radwaste studies carried out at AEE Winfrith during 1981 on the encapsulation of medium and low active waste in cement. During the year more emphasis has been placed on the work which is directly related to the solidification of SGHWR active sludge. Information has been obtained on the properties of 220 dm3 drums of cemented waste. The use of cement grouts for the encapsulation of solid items has also been investigated during 1981. (U.K.)

  19. Neutron Scattering Studies of Cement

    Science.gov (United States)

    Allen, Andrew

    2010-03-01

    Despite more than a century of research, basic questions remain regarding both the internal structure and the role of water in Ordinary Portland cement (OPC) concrete, the world's most widely used manufactured material. Most such questions concern the primary hydration product and strength-building phase of OPC paste, the calcium silicate hydrate (C-S-H) gel. When cement and water are mixed, this phase precipitates as clusters of nanoscale (nearly amorphous) colloidal particles with an associated water-filled inter-particle pore system. Most attempts to characterize the C-S-H gel and the behavior of the associated water involve drying or other processes that, themselves, change the bound water content within and around the gel. Neutron scattering methods do not suffer from this disadvantage. Furthermore, the neutron isotope effect and the neutron's sensitivity to molecular motion have enabled considerable progress to be made in recent years by: (i) determining the C-S-H composition, density and gel structure in small-angle neutron scattering (SANS) H/D contrast variation studies; (ii) elucidating the changing state of water within cement as hydration progresses using quasielastic neutron scattering (QENS); and (iii) measuring the production and consumption of nanoscale calcium hydroxide (CH), a by-product of cement hydration that co-exists with the C-S-H gel, using inelastic neutron scattering (INS). These experiments have provided new insights into the physics and chemistry of cement hydration, and have implications for the design of new concretes with pozzolanic cement additions that are intended to address environmental concerns and sustainability issues.

  20. PERFORMANCE OF PULVERIZED SLAG-SUBSTITUTED CEMENT

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The Portland cement is equivalently substituted by slag micropowders with various specific areas. The workability,activity and acid-corrosion resistance of the slag-substituted cements are investigated,the activation of gypsum is discussed,also the porosity and pore distribution of mortars of the slag micropowders cement are determined by mercury intrusion porosimetry.

  1. 21 CFR 872.3275 - Dental cement.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Dental cement. 872.3275 Section 872.3275 Food and... DENTAL DEVICES Prosthetic Devices § 872.3275 Dental cement. (a) Zinc oxide-eugenol—(1) Identification... filling or as a base cement to affix a temporary tooth filling, to affix dental devices such as crowns...

  2. ADVANCED CEMENTS FOR GEOTHERMAL WELLS

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA,T.

    2007-01-01

    Using the conventional well cements consisting of the calcium silicate hydrates (CaO-SiO{sub 2}-H{sub 2}O system) and calcium aluminum silicate hydrates (CaO-Al{sub 2}O{sub 3}-SiO{sub 2}-H{sub 2}O system) for the integrity of geothermal wells, the serious concern confronting the cementing industries was their poor performance in mechanically supporting the metallic well casing pipes and in mitigating the pipe's corrosion in very harsh geothermal reservoirs. These difficulties are particularly acute in two geological regions: One is the deep hot downhole area ({approx} 1700 m depth at temperatures of {approx} 320 C) that contains hyper saline water with high concentrations of CO{sub 2} (> 40,000 ppm) in conjunction with {approx} 100 ppm H{sub 2}S at a mild acid of pH {approx} 5.0; the other is the upper well region between the well's surface and {approx} 1000 m depth at temperatures up to 200 C. The specific environment of the latter region is characterized by highly concentrated H{sub 2}SO{sub 4} (pH < 1.5) brine containing at least 5000 ppm CO{sub 2}. When these conventional cements are emplaced in these harsh environments, their major shortcoming is their susceptibility to reactions with hot CO{sub 2} and H{sub 2}SO4, thereby causing their deterioration brought about by CO{sub 2}-catalyzed carbonation and acid-initiated erosion. Such degradation not only reduced rapidly the strength of cements, lowering the mechanical support of casing pipes, but also increased the extent of permeability of the brine through the cement layer, promoting the rate of the pipe's corrosion. Severely carbonated and acid eroded cements often impaired the integrity of a well in less than one year; in the worst cases, casings have collapsed within three months, leading to the need for costly and time-consuming repairs or redrilling operations. These were the reasons why the geothermal well drilling and cementing industries were concerned about using conventional well

  3. Discussion on the Technical of Total Nitrogen Removal in Cement Industry%水泥行业脱硝工艺技术的探讨

    Institute of Scientific and Technical Information of China (English)

    曾佳敏; 邓燕琳

    2012-01-01

    "十二五"期间,国家将氮氧化物列为大气污染物总量控制约束性指标。其中,水泥行业是氮氧化物减排的重点领域之一,新型干法水泥窑要进行低氮燃烧技术改造,新建水泥生产线要安装效率不低于60%的脱硝设施。文章根据目前水泥行业现状,探讨应相应匹配的脱硝工艺技术。%The "12th Five-Year Plan",the state will nitrogen oxide as the total control of air pollutant binding targets.Among them,the cement industry is one of the key fields of nitrogen oxide emission,cement kiln to low nitrogen combustion technology,a new cement production line to install the efficiency of not less than 60 % of the DeNOx facility.According to the current situation of cement industry,the corresponding matching denitration technology.

  4. The Concept, Design and Performance of a Novel Rotary Kiln Type Air-Staged Biomass Gasifier

    Directory of Open Access Journals (Sweden)

    Huiyuan Shi

    2016-01-01

    Full Text Available Tar formation is the main bottleneck for biomass gasification technology. A novel rotary kiln type biomass gasification process was proposed. The concept design was based on air staging and process separation. This concept was demonstrated on a pilot scale rotary kiln reactor under ambient pressure and autothermic conditions. The pilot scale gasifier was divided into three different reaction regions, which were oxidative degradation, partial oxidation and char gasification. A series of tests was conducted to investigate the effect of key parameters. The results indicate that under optimum operating conditions, a fuel gas with high heat value of about 5500 kJ/Nm3 and gas production rate of 2.32 Nm3/kg could be produced. Tar concentration in the fuel gas could be reduced to 108 mg/Nm3 (at the gasifier outlet and 38 mg/Nm3 (after gas conditioning. The cold gas efficiency and carbon conversion rate reached 75% and 78%, respectively. The performance of this gasification system shows considerable potential for implementation in distributed electricity and heat supply projects.

  5. The comparison between sulfate salt weathering of portland cement paste and calcium sulfoaluminate cement paste

    OpenAIRE

    Liu, Zanqun; Deng, Dehua; De Schutter, Geert

    2015-01-01

    In this paper, the damage performances of sulfate salt weathering of Portland cement paste and calcium sulfoaluminate (CSA) cement paste were compared according to authors' previous studies. It was found that the evaporation zone of speciments partially immersed in 10% Na2SO4 solution were both severely deteriorated for Portland cement and CSA cement. However, the differences were more significant: (1) the CSA cement paste were damaged just after 7 days exposure compared to the 5 months expos...

  6. Early Implementation of Large Scale Carbon Dioxide Removal Projects through the Cement Industry

    Science.gov (United States)

    Zeman, F. S.

    2014-12-01

    The development of large-scale carbon dioxide reduction projects requires high purity CO2and a reactive cation source. A project seeking to provide both of these requirements will likely face cost barriers with current carbon prices. The cement industry is a suitable early implementation site for such projects by virtue of the properties of its exhaust gases and those of waste concrete. Cement plants are the second largest source of industrial CO2 emissions, globally. It is also the second largest commodity after water, has no ready substitute and is literally the foundation of society. Finally, half of the CO2 emissions originate from process reactions rather than fossil fuel combustion resulting in higher flue gas CO2concentrations. These properties, with the co-benefits of oxygen combustion, create a favorable environment for spatially suitable projects. Oxygen combustion involves substituting produced oxygen for air in a combustion reaction. The absence of gaseous N2 necessitates the recirculation of exhaust gases to maintain kiln temperatures, which increase the CO2 concentrations from 28% to 80% or more. Gas exit temperatures are also elevated (>300oC) and can reach higher temperatures if the multi stage pre-heater towers, that recover heat, are re-designed in light of FGR. A ready source of cations can be found in waste concrete, a by-product of construction and demolition activities. These wastes can be processed to remove cations and then reacted with atmospheric CO2 to produce carbonate minerals. While not carbon negative, they represent a demonstration opportunity for binding atmospheric CO2while producing a saleable product (precipitated calcium carbonate). This paper will present experimental results on PCC production from waste concrete along with modeling results for oxygen combustion at cement facilities. The results will be presented with a view to mineral sequestration process design and implementation.

  7. Mercury regulation, fate, transport, transformation, and abatement within cement manufacturing facilities: review.

    Science.gov (United States)

    Sikkema, Joel K; Alleman, James E; Ong, Say Kee; Wheelock, Thomas D

    2011-09-15

    The USEPA's 2010 mercury rule, which would reduce emissions from non-hazardous waste burning cement manufacturing facilities by an estimated 94%, represents a substantial regulatory challenge for the industry. These regulations, based on the performance of facilities that benefit from low concentrations of mercury in their feedstock and fuel inputs (e.g., limestone concentration was less than 25 ppb at each facility), will require non-compliant facilities to develop innovative controls. Control development is difficult because each facility's emissions must be assessed and simple correlation to mercury concentrations in limestone or an assumption of 'typically observed' mercury concentrations in inputs are unsupported by available data. Furthermore, atmospheric emissions are highly variable due to an internal control mechanism that captures and loops mercury between the high-temperature kiln and low-temperature raw materials mill. Two models have been reported to predict emissions; however, they have not been benchmarked against data from the internal components that capture mercury and do not distinguish between mercury species, which have different sorption and desorption properties. Control strategies include technologies applied from other industries and technologies developed specifically for cement facilities. Reported technologies, listed from highest to lowest anticipated mercury removal, include purge of collected dust or raw meal, changes in feedstocks and fuels, wet scrubbing, cleaning of mercury enriched dust, dry sorbent injection, and dry and semi-dry scrubbing. The effectiveness of these technologies is limited by an inadequate understanding of sorption, desorption, and mercury species involved in internal loop mercury control. To comply with the mercury rule and to improve current mercury control technologies and practices, research is needed to advance fundamental knowledge regarding mercury species sorption and desorption dynamics on materials

  8. Thoughts on the Current Cement Industry Development

    Institute of Scientific and Technical Information of China (English)

    Gan Zhihe

    2003-01-01

    According to the analysis of cement capacity andits relations with macro economy running index, the mainreasons for the present rapid development of cement capacityare the rapid development of economy and the shot up ofwhole society fixed asset investment. According to the presentspeed of economy development, cement still enjoys a po-tential increase, So here has not been an overall excessivepopularity of cement industry. The best way to prevent lowlevel repeated construction is to promote the development ofnew dry- process cement as well as try to get rid of blindness.

  9. Effect of temporary cements on the shear bond strength of luting cements

    Directory of Open Access Journals (Sweden)

    Marco Fiori-Júnior

    2010-02-01

    Full Text Available OBJECTIVE: The purpose of this study was to evaluate, by shear bond strength (SBS testing, the influence of different types of temporary cements on the final cementation using conventional and self-etching resin-based luting cements. Material and Methods: Forty human teeth divided in two halves were assigned to 8 groups (n=10: I and V (no temporary cementation; II and VI: Ca(OH2-based cement; III and VII: zinc oxide (ZO-based cement; IV and VIII: ZO-eugenol (ZOE-based cement. Final cementation was done with RelyX ARC cement (groups I to IV and RelyX Unicem cement (groups V to VIII. Data were analyzed statistically by ANOVA and Tukey's test at 5% significance level. RESULTS: Means were (MPa: I - 3.80 (±1.481; II - 5.24 (±2.297; III - 6.98 (±1.885; IV - 6.54 (±1.459; V - 5.22 (±2.465; VI - 4.48 (±1.705; VII - 6.29 (±2.280; VIII - 2.47 (±2.076. Comparison of the groups that had the same temporary cementation (Groups II and VI; III and VII; IV and VIII showed statistically significant difference (p0.05 for the different luting cements (RelyX TM ARC and RelyX TM Unicem. The groups that had no temporary cementation (Groups I and V did not differ significantly from each other either (p>0.05. CONCLUSION: When temporary cementation was done with ZO- or ZOE-based cements and final cementation was done with RelyX ARC, there was an increase in the SBS compared to the control. In the groups cemented with RelyX Unicem, however, the use of a ZOE-based temporary cement affected negatively the SBS of the luting agent used for final cementation.

  10. False set in aireated cements

    Directory of Open Access Journals (Sweden)

    Vázquez, T.

    1986-06-01

    Full Text Available The influence of aireation on the appearance or elimination of the false setting in industrial portland cements is studied by means of infrared spectroscopy.

    Se estudia por medio de la espectroscopia infrarroja la influencia de la aireación sobre la aparición o eliminación del fraguado, en cemento portland industriales.

  11. Emissions and Char Quality of Flame-Curtain "Kon Tiki" Kilns for Farmer-Scale Charcoal/Biochar Production.

    Directory of Open Access Journals (Sweden)

    Gerard Cornelissen

    Full Text Available Pyrolysis of organic waste or woody materials yields charcoal, a stable carbonaceous product that can be used for cooking or mixed into soil, in the latter case often termed "biochar". Traditional kiln technologies for charcoal production are slow and without treatment of the pyrolysis gases, resulting in emissions of gases (mainly methane and carbon monoxide and aerosols that are both toxic and contribute to greenhouse gas emissions. In retort kilns pyrolysis gases are led back to a combustion chamber. This can reduce emissions substantially, but is costly and consumes a considerable amount of valuable ignition material such as wood during start-up. To overcome these problems, a novel type of technology, the Kon-Tiki flame curtain pyrolysis, is proposed. This technology combines the simplicity of the traditional kiln with the combustion of pyrolysis gases in the flame curtain (similar to retort kilns, also avoiding use of external fuel for start-up.A field study in Nepal using various feedstocks showed char yields of 22 ± 5% on a dry weight basis and 40 ± 11% on a C basis. Biochars with high C contents (76 ± 9%; n = 57, average surface areas (11 to 215 m2 g-1, low EPA16-PAHs (2.3 to 6.6 mg kg-1 and high CECs (43 to 217 cmolc/kg(average for all feedstocks, mainly woody shrubs were obtained, in compliance with the European Biochar Certificate (EBC.Mean emission factors for the flame curtain kilns were (g kg-1 biochar for all feedstocks; CO2 = 4300 ± 1700, CO = 54 ± 35, non-methane volatile organic compounds (NMVOC = 6 ± 3, CH4 = 30 ± 60, aerosols (PM10 = 11 ± 15, total products of incomplete combustion (PIC = 100 ± 83 and NOx = 0.4 ± 0.3. The flame curtain kilns emitted statistically significantly (p<0.05 lower amounts of CO, PIC and NOx than retort and traditional kilns, and higher amounts of CO2.With benefits such as high quality biochar, low emission, no need for start-up fuel, fast pyrolysis time and, importantly, easy and cheap

  12. 富氧燃烧在水泥生产中的应用%The Application of Oxygen-enriched Combustion to the Cement Production

    Institute of Scientific and Technical Information of China (English)

    杨志芳; 卿山; 王华; 邓文龙; 魏可

    2013-01-01

    随着全球能源危机的加剧,燃料价格的不断上涨及环保要求的不断提高,企业的生产成本越来越高,节能降耗和保护环境是每个企业发展的重要问题.富氧燃烧作为较新的燃烧技术在节能和减排方面的优良性能,在工业炉窑方面的应用得到了大力的推广.本试验在国内某4000 t/d水泥回转窑线上进行,根据富氧助燃试验所测定的数据,确定水泥回转窑在富氧生产工况下主要参数的运行变化规律,为水泥建材行业的节能减排工作提供重要理论和实践依据.%With the global energy crisis intensifies,rising prices for the fuel and environmental protection requirements continue to increase,causing the production cost of enterprises is more and more high,save energy and protect environment are the most important problems in the development of each enterprise.Oxygen-enriched combustion as a new combustion technology in saving energy and emission as the excellent performance,application in industrial furnaces has been strong promotion.This experiment in a domestic 4000 t/d cement rotary kiln line,according to the oxygen-rich combustion test measured data,determining the cement rotary kiln in oxygen-rich production conditions of main parameters of running changes,as the cement building materials industry energy-saving emission reduction work to provide an important basis for theory and practice.

  13. Gasification of secondary fuels in a circulating fluidized bed for energetic use in cement production; Vergasung von Sekundaerbrennstoffen in der zirkulierenden Wirbelschicht zur energetischen Nutzung fuer die Zementherstellung

    Energy Technology Data Exchange (ETDEWEB)

    Albrecht, J.; Gafron, B. [Lurgi Umwelt GmbH, Frankfurt am Main (Germany); Scur, P.; Wirthwein, R. [Ruedersdorfer Zement GmbH (Germany)

    1998-09-01

    Ruedersforf cement factory was commissioned a century ago as one of the first in Germany. After the plant was taken over by Readymix AG, a comprehensive sanitation concept was carried through. The plant has a production capacity of 8000 t/d of cement clinkers which are produced in a new kiln with a capacity of 6000 t/d and two modernized kilns each with a capacity of 1000 t/d. Reduction of energy consumption was the main goal of modernisation, with fuel gas generation in a circulating fluidized bed as a key element. The unit provides 40 % of the energy consumed by the clinker production process and is also used for selective ash production up to 25 t/h. The ash is used as a raw material for cement production. (orig./SR) [Deutsch] Bereits vor 100 Jahren wurde eine der ersten Zementfabriken in Deutschland am Standort Ruedersdorf in Betrieb genommen. Zum Erhalt der Wettbewerbsfaehigkeit wurde nach der Uebernahme des Werkes Ruedersdorf durch die Readymix AG ein umfangreiches Sanierungskonzept in die Wege geleitet. Bei einer Produktionskapazitaet von ca. 8 000 t Klinker pro Tag werden eine neue Ofenanlage mit einer Kapazitaet von 6 000 t/Tag sowie 2 sanierte kleine Anlagen zu je 1000 t/Tag betrieben. In der neuen Ofenanlage werden alle Moeglichkeiten genutzt, den Energiebedarf fuer die Klinkerproduktion zu senken. Eine wesentliche neue innovative Komponente ist dabei eine Brenngaserzeugung in einer Zirkulierenden Wirbelschicht, ueber die im folgenden berichtet werden soll. Die Anlage kann bis zu 40% des Energiebedarfes des Zementprozesses liefern. Weiterhin wird mit der ZWS eine gezielte Ascheproduktion, bis zu 25 t/h, betrieben. Diese Aschen sind Teil der Rohstoffrezeptur an der Rohmuehle. (orig./SR)

  14. Evaluation of energy saving potential in China's cement industry using the Asian-Pacific Integrated Model and the technology promotion policy analysis

    International Nuclear Information System (INIS)

    Much of China's cement industry still uses outdated kilns and other inefficient technologies, which are obstacles to improving energy efficiency. Huge improvements in energy consumption intensity can be made by improving this technology. To evaluate the potential for energy-saving and CO2 emissions reduction in China's cement industry between 2010 and 2020, a model was developed based on the Asian-Pacific Integrated Model (AIM). Three scenarios (S1, S2 and S3) were developed to describe future technology policy measures in relation to the development of the cement industry. Results show that scenario S3 would realize the potential for CO2 emissions mitigation of 361.0 million tons, accounting for 25.24% of the predicted emissions, with an additional energy saving potential of 39.0 million tons of coal equivalent by 2020. Technology promotion and industrial structure adjustment are the main measures that can lead to energy savings. Structural adjustment is the most important approach to reduce the CO2 emissions from the cement industry; the resulting potential for CO2 emissions reduction will be increasingly large, even exceeding 50% after 2016. - Highlights: • We evaluate the effectiveness of energy savings and emission reductions in China's cement industry via the AIM/end-use model. • Three scenarios are simulated to project the potential for energy savings and emission reductions over the next decade. • Structural adjustment and technology promotion are both key approaches for energy conservation. • Structural adjustment is the most important approach to reduce the CO2 emissions from the cement industry

  15. Brick Kiln Emissions Quantified with the Aerodyne Mobile Laboratory During the Short Lived Climate Forcing (SLCF) 2013 Campaign in Guanajuato Mexico

    Science.gov (United States)

    Fortner, E.; Knighton, W. B.; Herndon, S.; Roscioli, J. R.; Zavala, M.; Onasch, T. B.; Jayne, J. T.; Worsnop, D. R.; Kolb, C. E.; Molina, L. T.

    2013-12-01

    Brick kiln emissions are suspected to be a major source of atmospheric black carbon (BC) in developing countries; and black carbon's role as a short lived climate forcing (SLCF) pollutant is widely recognized. The SLCF-Mexico brick kiln study was conducted from 12-17 March 2013 in Mexico's Guanajuato state. Three different types of brick kilns were investigated (MK2, traditional, and traditional three tier) providing data on the effects of different kiln designs on particle and gas phase emissions. The BC and gaseous combustion emissions from these kilns were measured during both the fire stage and the subsequent smoldering stage with real-time instruments deployed on the Aerodyne Mobile Laboratory, and quantified utilizing flux tracer gases released adjacent to the brick kiln. This method allows examination of the brick kiln plume's evolution as it transits downwind from the source. Particulate measurements conducted by the mobile laboratory included the multi angle absorption photometer (MAAP) to measure black carbon mass, cavity attenuated phase shift (CAPSext) monitor to measure extinction and soot particle aerosol mass spectrometer (SP-AMS) measurements of black carbon. The SP-AMS instrument combines the ability to measure black carbon with the ability to determine the chemical composition of the other particulate matter (PM) components associated with black carbon particles. The variance of PM chemical composition will be examined as a function of burning stage and kiln type and compared to other black carbon PM sources. Gas phase exhaust species measured included CO, CO2, NOx, SO2, CH4, C2H6, as well as a variety of VOCs (acetonitrile, benzene etc.) measured with a PTR-MS instrument. All of these measurements will be examined to construct emission ratios evaluating how these vary with different kiln types and different firing conditions. The evolution of particulate matter and gas phase species as they transit away from the source will also be examined.

  16. Pressurization of bioactive bone cement in vitro.

    Science.gov (United States)

    Fujita, H; Iida, H; Kawanabe, K; Okada, Y; Oka, M; Masuda, T; Kitamura, Y; Nakamura, T

    1999-01-01

    We have developed a bioactive bone cement consisting of MgO-CaO-SiO2-P2O5-CaF2 glass-ceramic powder (AW glass-ceramic powder), silica glass powder as an inorganic filler, and bisphenol-a-glycidyl methacrylate (bis-GMA) based resin as an organic matrix. The efficacy of this bioactive bone cement was investigated by evaluating its pressurization in a 5-mm hole and small pores using a simulated acetabular cavity. Two types of acetabular components were used (flanged and unflanged sockets) and a commercially available polymethylmethacrylate (PMMA) bone cement (CMW 1 Radiopaque Bone Cement) was selected as a comparative control. Bioactive bone cement exerted greater intrusion volume in 5-mm holes than PMMA bone cement in both the flanged and unflanged sockets 10 minutes after pressurization (p anchor holes than PMMA bone cement.

  17. Leaching of tritium from a cement composite

    International Nuclear Information System (INIS)

    Leaching of tritium from cement composites into an aqueous phase has been studied to evaluate the safety of incorporation of the tritiated liquid waste into cement. Leaching tests were performed by the method recommended by the International Atomic Energy Agency. The Leaching fraction was measured as functions of waste-cement ratio (Wa/C), temperature of leachant and curing time. The tritium leachability of cement in the long term test follows the order: alumina cement portland cement slag cement. The fraction of tritium leached increases with increasing Wa/C and temperature and decreasing curing period. A deionized water as a leachant gives a slightly higher leachability than synthetic sea water. The amount leached of tritium from a 200 l drum size specimen was estimated on the basis of the above results. (author)

  18. Understanding cement mechanical behavior in SAGD wells

    Energy Technology Data Exchange (ETDEWEB)

    Xie, J.; Zahacy, T. A. [C-FER Technologies (Canada)

    2011-07-01

    In the heavy oil industry, the steam assisted gravity drainage process is often used to enhance oil recovery but it can cause cracks in the cement sheath. These cracks are the result of high steam temperatures and thermal expansion. In order to mitigate this risk, improved well designs are required. The aim of this paper is to present the mechanical behavior of the cement sheath during the heating phase. An analysis of the impact of design and operating parameters was conducted through thermal hydraulic and thermal mechanical analyses to assess cement integrity. These analyses were then performed on an example of an SAGD project in the southern part of the Athabasca oilsands region to assess the performance of the cement sheath. Results showed that potential damage to the cement can be reduced by slow heating and a lower Young's modulus cement blend. This paper makes recommendations for optimizing cement design in thermal recovery wells.

  19. Mesoscale texture of cement hydrates.

    Science.gov (United States)

    Ioannidou, Katerina; Krakowiak, Konrad J; Bauchy, Mathieu; Hoover, Christian G; Masoero, Enrico; Yip, Sidney; Ulm, Franz-Josef; Levitz, Pierre; Pellenq, Roland J-M; Del Gado, Emanuela

    2016-02-23

    Strength and other mechanical properties of cement and concrete rely upon the formation of calcium-silicate-hydrates (C-S-H) during cement hydration. Controlling structure and properties of the C-S-H phase is a challenge, due to the complexity of this hydration product and of the mechanisms that drive its precipitation from the ionic solution upon dissolution of cement grains in water. Departing from traditional models mostly focused on length scales above the micrometer, recent research addressed the molecular structure of C-S-H. However, small-angle neutron scattering, electron-microscopy imaging, and nanoindentation experiments suggest that its mesoscale organization, extending over hundreds of nanometers, may be more important. Here we unveil the C-S-H mesoscale texture, a crucial step to connect the fundamental scales to the macroscale of engineering properties. We use simulations that combine information of the nanoscale building units of C-S-H and their effective interactions, obtained from atomistic simulations and experiments, into a statistical physics framework for aggregating nanoparticles. We compute small-angle scattering intensities, pore size distributions, specific surface area, local densities, indentation modulus, and hardness of the material, providing quantitative understanding of different experimental investigations. Our results provide insight into how the heterogeneities developed during the early stages of hydration persist in the structure of C-S-H and impact the mechanical performance of the hardened cement paste. Unraveling such links in cement hydrates can be groundbreaking and controlling them can be the key to smarter mix designs of cementitious materials. PMID:26858450

  20. Survey of the Baihe Porcelain Kiln-site in Gongyi City,Henan%河南巩义市白河瓷窑遗址调查

    Institute of Scientific and Technical Information of China (English)

    郑州市文物考古研究所; 巩义市文物保护管理所

    2001-01-01

    In October and November of 1998, Zhengzhou Municipal Institute of Cultural Relics and Archaeology undertook a survey on the porcelain kiln site in the upper valley of the Baihe river, Gongyi City, Henan Province, and a great number of porcelain shards and kiln implements have been found. The findings are mainly from the Tang Dynasty, while some of them might have been the remains of the Sui and the Song Dynasties. The kiln site was famous for its white porcelain items and some of them were tributes to the Tang Emperors.

  1. Language Select Language Article Tools Print this article Indexing metadata How to cite item Email this article Email the author Information For Authors For Librarians p-ISSN: 2088-4842 e-ISSN: 2442-8795 Home > Vol 15, No 1 > Putri Penjadwalan Cement Mill Berbasis Minimasi Faktor Klinker dalam Proses Pembilasan dan Impor Klinker

    Directory of Open Access Journals (Sweden)

    Nilda Tri Putri

    2016-04-01

    Full Text Available PT Semen Padang is one of the cement companies in indonesia. Cement production influenced by the number of demand, raw materials and the number of available machine. The number of demand increases with a corporate capacity which keep the company had to set an optimal production schedule. Scheduling production should be followed by the availability of raw materials (clinker. The number of clinker required influenced by the number of demands and clinker elapsed to the flushing process. Flushing process happen if the transition products produced from Non OPC to a product OPC, for one flushing process causes clinker consumption 7% more that the existing capacity decreases. Deficient in capacity covered by importing clinker which causes high cost production. So, it necessary to make cement mill schedule by minimize flushing process, so clinker that will be used become optimized. Steps that will be done in this study began with the survey system, identify problems, and data collection. Data collected are machine cement mill and kiln capacity, demands, and flushing process. Then designed a formulation model that is minimize clinker factor and the number of clinker imports needed, so that obtained scheduling machine cement mill to produce OPC and Non OPC. Results obtained by reducing the number of flushing process because the cement mill designed to producing one type of product per day, so the flushing process could happen if there is transition cement production Non OPC on the day-i to cement OPC on the day i+1. Cement OPC produced by indarung II, III, and V. Indarung IV only produced cement Non OPC, so the flushing process happened in Indarung II, III, and V.

  2. The cement recycling of the earthquake disaster debris by Hachinohe Cement Co., Ltd

    International Nuclear Information System (INIS)

    A tremendous quantity of earthquake disaster debris and tsunami sediment was resulted by the Great East Japan Earthquake on March 11, 2011. Hachinohe Cement Co., Ltd., a Sumitomo Osaka Cement subsidiary, was the first cement industry company to receive and process such waste materials outside of their usual prefecture area, while the company is performing their treatment and recycling services locally in Hachinohe City and Aomori Prefecture. This report provides an explanation about the recycling mechanism of waste materials and by-products in cement manufacturing process, and introduces an example of actual achievements for the disaster debris treatment by utilizing the cement recycling technologies at the Hachinohe Cement Plant. (author)

  3. Provenance and indirect dating study on Hongzhou Kiln porcelains by INAA

    International Nuclear Information System (INIS)

    Over 100 sherds were collected from Hongzhou Kiln of Jiangxi Province, China and their body samples were analyzed by INAA. The compositional differences between samples with the same period but different provenance were observed. The contents of Na, Rb, Ba, Fe, Th, U, etc., were found to be different among samples from different periods, which implies they may be used to identify the manufacturing age indirectly. The analytical data were further processed by principal components analysis (PCA). The statistical results show that all the sherds can be classified into 5 groups: (1) Eastern Han and Eastern Wu; (2) Western Jin, Eastern Jin and Southern Dynasties; (3) Sui; (4) Early Tang and Middle Tang; (5) Late Tang and Five Dynasties. (author)

  4. Modelling anhydrous weight loss of wood chips during torrefaction in a pilot kiln

    Energy Technology Data Exchange (ETDEWEB)

    Repellin, Vincent; Govin, Alexandre; Guyonnet, Rene [Department of Physico-Chemistry of Multi-Components Materials (PMMC), SPIN Research Center, Ecole des Mines de Saint Etienne (EMSE), 158, Cours Fauriel, F-42023 Saint-Etienne (France); Rolland, Matthieu [Process Developments and Engineering Division, Chemical Engineering Department, Institut Francais du Petrole (IFP-Lyon), F-69390 Vernaison (France)

    2010-05-15

    Beech and spruce chips were torrefied in a batch rotating pilot kiln. For each torrefaction the temperature curve of the moving chips bed was recorded. The anhydrous weight loss (AWL) of each torrefaction was measured. Effect of torrefaction temperature and duration on the AWL was studied. In order to optimise short time torrefaction, models that can estimate the AWL from the chips temperature curve are required. Three phenomenological models were successfully applied. They all gave good correlations between experimental and calculated AWL. These three models can be employed to optimise industrial torrefaction. However, the more complex they are, the more difficult it is to understand their physical meaning. It is thus preferable to use simple model for the industrial control of torrefaction. (author)

  5. Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

    Science.gov (United States)

    Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

    2015-02-01

    Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite.

  6. Application of coal-water slurry on the rotary calcining kiln of pedgion magnesium reduction process

    Institute of Scientific and Technical Information of China (English)

    LI Hua-qing; XIE Shui-sheng; LIU Jin-ping; WU Peng-yue; HUANG Guo-jie

    2006-01-01

    Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry (CWS) can improve the burning efficiency of coal and reduce the pollutions of soot, sulfide and the nitride by burning lump coal directly. The CWS is a promising energy saving technique and the effectual substitute of oil. The study on the preparation and application of the CWS has made progresses in many aspects. The present paper studied the basal problems for applying the CWS on the rotary kilns during the calcining-dolomite process in the magnesium factory, summarized the key points for the application process of the CWS and gave the corresponding solutions.

  7. Mangrove community in an abandoned brick kiln: A structural and association analysis

    Directory of Open Access Journals (Sweden)

    Sumit Manna

    2012-03-01

    Full Text Available Background: The presence of brick kiln along the Hoogly rever sites of lower Bengal is very usual and this phenomenon is not only restricted to India alone but also to the other south Asian countries. The abandoned brick Kiln are important habitat for the formation of mangrove community due to tidal action, loose silty substratum and less anthropogenic interference. In this context, the aim of the present study is to visualize how the structural and association pattern regulate the community dynamics of a mangrove ecosystem. Materials and Methods: The entire study area was divided into 37 units (Quadrats of 27.31 sq m. Structural parameters like density, relative density, abundance, relative abundance, frequency, relative basal area were measured based on vegetation map, prepared through satellite image and ground truthing. Association indices (Ochiai, Dice and Jaccard were measured based on 2X2 contingency/species association table. Results: Out of 10 species under 10 genera and 9 families found in the present habitat, Sonneratia caseolaris is the only mangrove tree species with 155 individuals along with other mangrove associates like Cryptocoryne ciliata, Crinum viviparum, Acanthus ilicifolius and Derris scandens. The high importance value index of Sonneratia caseolaris, Cryptocoryne ciliata, and Crinum viviparum indicated their significant role in community formation. The strong positive association of these 3 species also suggests to help in developing community in stressed environment. Conclusion: Identification of such potential mangrove habitat and study of their community dynamics would be helpful to find out the nature of mangrove establishment for future afforestation programme of threatened mangrove species.

  8. WHITE CEMENT IN SUSTAINABLE DEVELOPMENT

    OpenAIRE

    Y.C.P RAMANA BABU; B.SAI DOONDI; N. M .V .VAMSI KRISHNA; K.Prasanthi

    2013-01-01

    India is one among the fast developing countries in the world in the areas of Infrastructure. Now a day, Carbon monoxide (CO) and carbon dioxide (CO2) are the temporary atmospheric pollutants in the environment chiefly emitted from the fuel burning vehicles and street lights which lead to global warming and pose a major threat tothe survival and sustainable development. This paper deals with the principal purpose of use of white cement in pavement design which will take care of the Green hous...

  9. Study of provenance character on ancient celadon of Jin Dynasty produced in Yaozhou Kiln of Lidipo and Shangdian using nuclear technology

    International Nuclear Information System (INIS)

    Yaozhou ware is a typical product of celadon porcelain in northern China. It was very famous for the various color glazes, multiple utensils and unique grain pattern. Yaozhou kiln series were made of Tongchuan, Lidipo, Shangdian, Chenlu kiln site and etc in Shanxi Province of china. It is one of seven kiln series in China. Celadon samples of 63 pieces of sherds were collected, which excavated in stratum of Jin Dynasty (1127-1234A.D.) from Yaozhou kiln of Lidipo and Shangdian sites. The main and trace elements of theses specimens were analyzed by NAA and EDXRF respectively. The contents of 10 main and 18 trace elements were determined precisely. The experimental data are performed with factor and discrimination analysis of statistic method. The result indicates that the trace elements can reveal the provenance character of porcelain better than main compositions.

  10. WHITE CEMENT IN SUSTAINABLE DEVELOPMENT

    Directory of Open Access Journals (Sweden)

    Y.C.P RAMANA BABU

    2013-04-01

    Full Text Available India is one among the fast developing countries in the world in the areas of Infrastructure. Now a day, Carbon monoxide (CO and carbon dioxide (CO2 are the temporary atmospheric pollutants in the environment chiefly emitted from the fuel burning vehicles and street lights which lead to global warming and pose a major threat tothe survival and sustainable development. This paper deals with the principal purpose of use of white cement in pavement design which will take care of the Green house gases (i.e., CO and CO2 and also saves lot of money in the long run process. A small amount of these gases in environment can cause major problems over time. Use of white cement in composite pavement design where there is heavy traffic loads are acting as well as number of vehicles are more such as junctions, bus stops, check posts etc., can perform better and acts asenvironment friendly. Its light colour reflects more than bituminous pavement so that it can be easily identified and avoid accidents to some extent. White cement helps to lower the average bus stop, junction temperature providing comfort to the people because it has high solar reflectance there by reducing “urban heat island” effect. In addition to this it has some more advantages which increase the sustainability, durability and workability of the pavements.

  11. Scanning electron microscopy analysis of dental cements

    Directory of Open Access Journals (Sweden)

    Radosavljević Radivoje D.

    2009-01-01

    Full Text Available The aim of this study was to compare in vitro the characteristics of different types of luting cements (zinc phosphate, glass-ionomer and resin based composite cement using scanning electron microscopy (SEM analysis and microleakage for the quality range of materials. Dental cements were mixed in accordance with the manufacturer's instructions and formed with posts in dental root canals of extracted teeth. The quality of cement was determined by SEM observation on horizontal sectioned roots with fixed posts according to specific pore and marginal gap diameter. The microleakage was measured on specimens immersed in Lofler (methylene blue solution. The mean values of the maximal diameter of pores, marginal gaps and microleakage of conventional cements are remarkably larger in comparison with composite luting agents. In conclusion, the quality and efficiency of composite luting agents in comparison with conventional cements are more successful in protecting the interior of tooth from penetration of oral fluids, bacteria and bacterial toxins into unprotected dentine.

  12. Cement replacement materials. Properties, durability, sustainability

    Energy Technology Data Exchange (ETDEWEB)

    Ramezanianpour, Ali Akbar [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Concrete Technology Center

    2014-04-01

    The aim of this book is to present the latest findings in the properties and application of Supplementary Cementing Materials and blended cements currently used in the world in concrete. Sustainability is an important issue all over the world. Carbon dioxide emission has been a serious problem in the world due to the greenhouse effect. Today many countries agreed to reduce the emission of CO2. Many phases of cement and concrete technology can affect sustainability. Cement and concrete industry is responsible for the production of 7% carbon dioxide of the total world CO2 emission. The use of supplementary cementing materials (SCM), design of concrete mixtures with optimum content of cement and enhancement of concrete durability are the main issues towards sustainability in concrete industry.

  13. Chemical and mineralogical alteration of ceramics from a Late Bronze Age kiln at Kommos, Crete: the effect on the formation of a reference group

    OpenAIRE

    Buxeda i Garrigós, Jaume; Kilikoglou, V; Day, P.M.

    2001-01-01

    The formation of reference groups comprises an important procedure in chemical provenance studies of archaeological pottery. Material from ancient kilns is thought to be especially suitable for reference groups, as it comprises a definite unit of past production. Pottery from the Late Minoan IA kiln excavated at Kommos, Crete was analysed in order to produce a reference group in this important area of Minoan ceramic production. The samples were characterized by a combination of techniques pro...

  14. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    OpenAIRE

    Konstantin Sobolev

    2003-01-01

    The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA) cement helps to improve its ecologi...

  15. Global Cement Industry: Competitive and Institutional Dimensions

    OpenAIRE

    Selim, Tarek; Salem, Ahmed

    2010-01-01

    The cement industry is a capital intensive, energy consuming, and vital industry for sustaining infrastructure of nations. The international cement market –while constituting a small share of world industry output—has been growing at an increasing rate relative to local production in recent years. Attempts to protect the environment in developed countries –especially Europe—have caused cement production plants to shift to countries with less stringent environmental regulations. Along with con...

  16. Characterization of cement composites with mineral additives

    OpenAIRE

    Korat, Lidija

    2015-01-01

    Doctoral dissertation is aimed at characterizing cement composites with mineral additives representing the industrial waste material (fly ash, granulated blast furnace slag and biomass fly ash). Their usage can replace high cement shares in individual cases and is, however, favourable due to the production costs reduction and environment burden decrease, including the decreased emission of greenhouse gases as well as lower energy use. Cement composites (in fresh or hardened state)...

  17. Premixed calcium silicate cement for endodontic applications

    OpenAIRE

    Persson, Cecilia; Engqvist, Håkan

    2011-01-01

    Calcium silicate-based materials (also called MTA) are increasingly being used in endodontic applications. However, the handling properties of MTA are not optimal when it comes to injectability and cohesion. Premixing the cements using glycerol avoids these issues. However, there is a lack of data on the effect of common cement variables on important properties of premixed cements for endodontic applications. In this study, the effects of liquid-to-powder ratio, amount of radiopacifier and am...

  18. Water dynamics in glass ionomer cements

    Science.gov (United States)

    Berg, M. C.; Jacobsen, J.; Momsen, N. C. R.; Benetti, A. R.; Telling, M. T. F.; Seydel, T.; Bordallo, H. N.

    2016-07-01

    Glass ionomer cements (GIC) are an alternative for preventive dentistry. However, these dental cements are complex systems where important motions related to the different states of the hydrogen atoms evolve in a confined porous structure. In this paper, we studied the water dynamics of two different liquids used to prepare either conventional or resin-modified glass ionomer cement. By combining thermal analysis with neutron scattering data we were able to relate the water structure in the liquids to the materials properties.

  19. Retention of Root Canal Posts: Effect of Cement Film Thickness, Luting Cement, and Post Pretreatment.

    Science.gov (United States)

    Sahafi, A; Benetti, A R; Flury, S; Peutzfeldt, A

    2015-01-01

    The aim of this study was to investigate the effect of the cement film thickness of a zinc phosphate or a resin cement on retention of untreated and pretreated root canal posts. Prefabricated zirconia posts (CosmoPost: 1.4 mm) and two types of luting cements (a zinc phosphate cement [DeTrey Zinc] and a self-etch adhesive resin cement [Panavia F2.0]) were used. After removal of the crowns of 360 extracted premolars, canines, or incisors, the root canals were prepared with a parallel-sided drill system to three different final diameters. Half the posts did not receive any pretreatment. The other half received tribochemical silicate coating according to the manufacturer's instructions. Posts were then luted in the prepared root canals (n=30 per group). Following water storage at 37°C for seven days, retention of the posts was determined by the pull-out method. Irrespective of the luting cement, pretreatment with tribochemical silicate coating significantly increased retention of the posts. Increased cement film thickness resulted in decreased retention of untreated posts and of pretreated posts luted with zinc phosphate cement. Increased cement film thickness had no influence on retention of pretreated posts luted with resin cement. Thus, retention of the posts was influenced by the type of luting cement, by the cement film thickness, and by the post pretreatment. PMID:25764045

  20. The mechanical effects of different levels of cement penetration at the cement-bone interface.

    NARCIS (Netherlands)

    Waanders, D.; Janssen, D.; Mann, K.A.; Verdonschot, N.J.J.

    2010-01-01

    The mechanical effects of varying the depth of cement penetration in the cement-bone interface were investigated using finite element analysis (FEA) and validated using companion experimental data. Two FEA models of the cement-bone interface were created from micro-computed tomography data and the p

  1. The influence of ultrasound on removal of prefabricated metal post cemented with different resin cements

    Directory of Open Access Journals (Sweden)

    Atiyeh Feiz

    2013-01-01

    Conclusion: Ultrasonic energy did not decrease the retention of posts cemented with Panavia or Maxcem Elite cements. Furthermore, it seems that there is no significant difference between removal force of self-etch (Panavia and the self-etch self-adhesive (Maxcem Elite resin cements.

  2. Excavation of the Yue Ware Making Kiln Site at Shimanong, Cixi City,Zhejiang%浙江慈溪市越窑石马弄窑址的发掘

    Institute of Scientific and Technical Information of China (English)

    浙江省文物考古研究所; 慈溪市文物管理委员会

    2001-01-01

    The Shimanong kiln-site is situated on the shore of the Baiyang Lake at Baiyang village of Minghe town in Cixi city; and, lying about 2.5km apart from the Shanglin Lake area, the producing center of Yue ware, it constituted an important part of the Shanglin Lake Kilns. In 1999, a rescuing excavation on the site revealed a dragon-shaped kiln commonly-seen in the Zhejiang area, which is constructed according to the terrain of the mountain slope and consists of the head, body and tail. The deposits show the superimposition of the kiln's ruins from different periods. To the south of the kiln is a wall constructed of saggers, which must have been remains of an auxiliary building. The porcelain unearthed is celadon, mostly coated with greenish-yellow, green or greenish-gray glaze and featuring variety in type and shape. In addition, there are many kiln implements. The primary deposits revealed in the excavation can be divided into three phases, which go back, respectively, to the turn between the mid and late stages of the Tang period, the final stage of the Tang to the early Five Dynasties period, and the early Northern Song.

  3. Case Study of the California Cement Industry

    OpenAIRE

    Coito, Fred; Powell, Frank; Worrell, Ernst; Price, Lynn; Friedmann, Rafael

    2005-01-01

    California is the largest cement producing state in the U.S., accounting for between 10 percent and 15 percent of U.S. cement production and cement industry employment. The cement industry in California consists of 31 sites that consume large amounts of energy, annually: 1,600 GWh of electricity, 22 million therms of natural gas, 2.3 million tons of coal, 0.25 tons of coke, and smaller amounts of waste materials, including tires. The case study summarized in this paper focused on providi...

  4. Shrinkage Properties of Cement Stabilized Gravel

    DEFF Research Database (Denmark)

    Lund, Mia Schou Møller; Hansen, Kurt Kielsgaard

    2014-01-01

    Cement stabilized gravel is an attractive material in road construction because its strength prop-erties are accommodating the increasingly higher requirements to the bearing capacity of a base course. However, reflection cracking of cement stabilized gravel is a major concern. In this pa......-per the shrinkage properties of cement stabilized gravel have been documented under various temperature and relative humidity conditions. Two cement contents corresponding to a 28-days compressive strength of 6.2 MPa and 12.3 MPa have been tested and compared. It is found that the coefficient of linear expansion...

  5. Immobilisation of radwaste in cement based matrices

    International Nuclear Information System (INIS)

    The solubilities and influence on cement pH are reported for calcium aluminate and aluminosulphate hydrates. The solubility of Ca(OH)2 is reported to 700 bars. Polymerization of C-S-H is investigated by NMR. Specific interactions of U6+ and iodine (I-, IO3-) with cement components are described. The impact of radiation on cements and the influence of higher temperature are documented. The role of dissolved Ca and CO2 in groundwaters as dissolution media for cements are reported. (author)

  6. Acoustic evaluation of cementing quality using obliquely incident ultrasonic signals

    Institute of Scientific and Technical Information of China (English)

    Duan Wen-Xing; Qiao Wen-Xiao; Che Xiao-Hua; Xie Hui

    2014-01-01

    Ultrasonic cement bond logging is a widely used method for evaluating cementing quality. Conventional ultrasonic cement bond logging uses vertical incidence and cannot accurately evaluate lightweight cement bonding. Oblique incidence is a new technology for evaluating cement quality with improved accuracy for lightweight cements. In this study, we simulated models of acoustic impedance of cement and cementing quality using ultrasonic oblique incidence, and we obtained the relation between cementing quality, acoustic impedance of cement, and the acoustic attenuation coeffi cient of the A0-mode and S0-mode Lamb waves. Then, we simulated models of different cement thickness and we obtained the relation between cement thickness and the time difference of the arrival between the A0 and A0′ modes.

  7. Design, quality, and quality assurance of solid recovered fuels for the substitution of fossil feedstock in the cement industry.

    Science.gov (United States)

    Sarc, R; Lorber, K E; Pomberger, R; Rogetzer, M; Sipple, E M

    2014-07-01

    This paper describes the requirements for the production, quality, and quality assurance of solid recovered fuels (SRF) that are increasingly used in the cement industry. Different aspects have to be considered before using SRF as an alternative fuel. Here, a study on the quality of SRF used in the cement industry is presented. This overview is completed by an investigation of type and properties of input materials used at waste splitting and SRF production plants in Austria. As a simplified classification, SRF can be divided into two classes: a fine, high-calorific SRF for the main burner, or coarser SRF material with low calorific value for secondary firing systems, such as precombustion chambers or similar systems. In the present study, SRFs coming from various sources that fall under these two different waste fuel classes are discussed. Both SRFs are actually fired in the grey clinker kiln of the Holcim (Slovensko) plant in Rohožnik (Slovakia). The fine premium-quality material is used in the main burner and the coarse regular-quality material is fed to a FLS Hotdisc combustion device. In general, the alternative fuels are used instead of their substituted fossil fuels. For this, chemical compositions and other properties of SRF were compared to hard coal as one of the most common conventional fuels in Europe. This approach allows to compare the heavy metal input from traditional and alternative fuels and to comment on the legal requirements on SRF that, at the moment, are under development in Europe.

  8. Reasons for the Decline of Yue Kilns%试析越窑衰落的原因

    Institute of Scientific and Technical Information of China (English)

    白亚松

    2011-01-01

    越窑是中国历史上最早的青瓷名窑之一,它的衰落不仅有自身的原因,还受到外部因素的影响.本文从内外因两个方面对其衰落的原因进行了分析与探讨,旨在揭示历史真相,并给当今的陶瓷业界以启示.%Yue Kilns were one of the earliest kilns for firing celadon wares in Chinese history. They precipitously declined not only for their own reasons, but also for the influence from the outside. This paper is to explore the reasons of their decline from the inside and the outside to disclose the historical truth behind it and to provide some reference for contemporary ceramic communities.

  9. Industrial hazardous waste treatment featuring a rotary kiln and grate furnace incinerator: a case study in China.

    Science.gov (United States)

    Ma, Pan; Ma, Zengyi; Yan, Jianhua; Chi, Yong; Ni, Mingjiang; Cen, Kefa

    2011-10-01

    As one of the fastest developing countries, China is facing severe problems concerning hazardous waste treatment and disposal. This paper presents a new incineration technology and demonstration project in eastern China. The incineration system includes a rotary kiln, a grate furnace for burning out the kiln residue and a flue gas post-combustion chamber. Flue gas treatment and emission control is based on: a quench tower, followed by dry hydrated lime and activated carbon injection, a dual bag filter system, and a wet scrubber. It demonstrated that this incineration technology can effectively dispose of industrial hazardous waste with variable and complex characteristics. Gas emissions meet the demands of the Chinese Environmental Protection Association standard. PMID:21746756

  10. Simulation on Different Proportions of Coal and Natural Gas Co-combustion in a Rotary Lime Kiln

    Directory of Open Access Journals (Sweden)

    Hongyu Gu

    2011-06-01

    Full Text Available Co-combustion of coal and natural gas is a promising technology in the production of active lime. For this technology, proper fuel proportion of coal and natural gas (α is one of the key parameters that requires significant thought. By means of numerical simulation, contrast studies on co-combustion with five different fuel proportions were carried out. This paper firstly puts forward the models used to describe the system based on the actual conditions. Then, numerical simulation results were analysed in detail to illustrate the co-combustion process and the velocity and temperature distribution in the kiln. Finally, comparisons of high temperature region, char conversion, length of calcining zone, CO and NOx emission and total heat transfer rate to the material bed were made in order to make a decision on fuel proportion. Synthetically considering, α=30% is a balance between benefits and costs for the rotary lime kiln studied.

  11. The study of Influencing Maintenance Factors on Failures of Two gypsum Kilns by Failure Modes and Effects Analysis (FMEA

    Directory of Open Access Journals (Sweden)

    Iraj Alimohammadi

    2014-06-01

    Full Text Available Developing technology and using equipment in Iranian industries caused that maintenance system would be more important to use. Using proper management techniques not only increase the performance of production system but also reduce the failures and costs. The aim of this study was to determine the quality of maintenance system and the effects of its components on failures of kilns in two gypsum production companies using Failure Modes and Effects Analysis (FMEA. Furthermore the costs of failures were studied. After the study of gypsum production steps in the factories, FMEA was conducted by the determination of analysis insight, information gathering, making list of kilns’ component and filling up the FMEA’s tables. The effects of failures on production, how to fail, failure rate, failure severity, and control measures were studied. The evaluation of maintenance system was studied by a check list including questions related to system components. The costs of failures were determined by refer in accounting notebooks and interview with the head of accounting department. It was found the total qualities of maintenance system in NO.1 was more than NO.2 but because of lower quality of NO.1’s kiln design, number of failures and their costs were more. In addition it was determined that repair costs in NO.2’s kiln were about one third of NO.1’s. The low severity failures caused the most costs in comparison to the moderate and low ones. The technical characteristics of kilns were appeared to be the most important factors in reducing of failures and costs.

  12. Change Mechanism in Property and Microstruture of Magnesite—chrome Brick for Use in Super H—T Tunnel Kiln

    Institute of Scientific and Technical Information of China (English)

    SHAOYang; SUNJu; 等

    1998-01-01

    On the basis of determination of property and microstructure of two kinds of primary MgO-Cr2O3 bricks and residual magnesite-chrome bricks for super H-T tunnel kiln,combining with the both residul bricks's application result,the paper expounds the change mechanism of the two kinds of magnesite-chrome bricks during the operation period,especially stresses the advantages of low Cr2O3 MgO-Cr2O3 bricks.

  13. Antibacterial activity of selected glass ionomer cements

    Directory of Open Access Journals (Sweden)

    Elżbieta Łuczaj-Cepowicz

    2014-01-01

    Full Text Available Introduction: The aim of the paper was to determine the antibacterial activity of four glass ionomer cements against bacteria of the genera Streptococcus and Lactobacillus. Material and methods: Four capsulated glass ionomer cements were applied in the study: Fuji Triage (GC, Fuji IX (GC, Ketac Molar (3M Espe and Ketac Silver (3M Espe. Four standard bacterial strains were used to assess the antibacterial activity of the studied cements: Streptococcus mutans, S. sanguis, S. salivarius and Lactobacillus casei. The antibacterial activity was determined by the agar diffusion method. The bacterial suspension was spread with a cotton swab on TSA plates. For each material six wells (7 mm diameter, 5 mm deep were made with a cork borer. Each well was then filled with freshly prepared cements. The results were obtained by measuring the bacterial growth inhibition zone after 1, 2, 3 and 7 days. Results: Fuji Triage cement inhibited the growth of all bacterial strains. Fuji IX cement demonstrated the most potent antibacterial activity against S. sanguis. Ketac Molar showed antibacterial activity against S. sanguis and S. salivarius, whereas Ketac Silver was efficient against S. mutans as well. Neither of the Ketac cements inhibited growth of the standard L. casei strain. Discussion: Antibacterial activity of glass ionomer cements has attracted the interest of scientists in recent years. Most authors, including us, carried out experiments using the agar diffusion method and demonstrated antibacterial activity of glass ionomer cements. Different antibacterial activity of glass ionomer cements, observed in our study and studies of other authors, depended on the evaluated cement, bacterial strain and period of evaluation.

  14. Microscopic evaluation regarding time behavior of orthodontic cements used for disjunctor cementing

    Directory of Open Access Journals (Sweden)

    Ruxandra Bartok

    2015-11-01

    Full Text Available In order to fulfill their function, orthodontic devices must be cemented on teeth using orthodontic rings. The retention of the orthodontic ring is influenced mainly by the type of dental-ring adhesion. This study was initiated to determine possible microleakage events while using zinc phosphate cement Adhesor (Spofa Dental, conventional glass ionomer Ketac Cem (3M ESPE and Fuji Ortho (GC and a compomer Transbond Plus (3M Unitek. The results of the study are consistent with those reported in the literature reference, the compomer is the preferred adhesive material for cementing the orthodontic rings, compared to conventional glass ionomer cements and zinc-phosphate cement.

  15. Consolidation behavior of cement-and lime/cement-mixed column foundations

    Institute of Scientific and Technical Information of China (English)

    蔡袁强; 徐长节

    2002-01-01

    The consolidation behavior of mixed in place cement- and lime/cement-mixed column was studied. Consolidation of the composite foundation was modeled as a three-dimensional axi-symmetric problem. The authors used the finite difference method to obtain the pore pressure variation with time at any location below the surface. A computer program developed by the authors was used to draw some interesting conclusions about the consolidation behaviors of cement- and lime/cement-mixed pile foundation. Finally, a combined model including the permeability coefficients of cement-mixed piles and soil, was studied and its feasibility was evaluated.

  16. Heavy metals in brick kiln located area using atomic absorption spectrophotometer: a case study from the city of Peshawar, Pakistan.

    Science.gov (United States)

    Ishaq, M; Khan, Murad Ali; Jan, F Akbar; Ahmad, I

    2010-07-01

    Environmental pollution is one of the burning issues of the world. In developed countries, there are lot of awareness about the environment and the impact of various industries on their life and surroundings. A little has been done in this direction in developing countries. In Pakistan, a big problem is the rapid conglomeration of the brick kilns in the outskirts of nearly all the urban centers to cope with the rapid construction work in big cities. A huge amount of low-grade coal or rubber tires is used as fuel in a very non-scientific manner. The purpose of the present study was to look into the impact of the brick kilns on the different aspects of environmental pollution caused by these kilns. Concentration of metals Cu, Co, Zn, Pb, Cr, Ni, Cd, and Mn were measured on 36 soil samples collected from the area and the same number of plant samples in order to establish the distribution of heavy metals in the area and to determine the effect of this distribution on the surrounding atmosphere and the possible effects on human life.

  17. Secular variation between 5 and 10c CE in Japan: remeasurements of 2000 samples collected between 1960-70's from Sueki earthenware kilns in Osaka.

    Science.gov (United States)

    Shibuya, H.; Mochizuki, N.; Hatakeyama, T.

    2015-12-01

    In Japan, archeomagnetic measurements are vigorously developed for years, though it is not well known to paleomagnetism community in english. One of the works is massive archeomagnetic study of Suemura kiln group carried out in Osaka University in 1960's to early 70's. More than 500 kilns were excavated in Sakai city and vicinities, Osaka Prefecture, Japan. The kiln group is called as Suemura Kilns, and are for Sueki earthenware of 5c to 10c CE. About 300 kilns were sampled and most of the samples were measured at the time, and the results are reported in e.g. Hirooka (1971) and Shibuya (1980). However, the results have significant scatter in direction, which may be due to the limitation of old astatic magnetometer measurements and handwriting graphic determination of magnetic direction, and/or the lack of demagnetization. We recently inherited many of those samples and remeasured them with spinner magnetometer applying alternation field demagnetization (afd). The magnetizations are generally very stable, as usual as other archeomagnetic samples, and afd does not change the magnetic direction mostly. However, significant number of sites show large scatter in magnetic directions, which might be due to the wrong identification of kiln floor or disturbance at the time of collapsing or excavation. Taking kilns of α95<4o, we recovered 131 paleomagnetic directions. Although third of them are dated by pottery shape chronology, the range of each pottery style is not precisely known and the relation of the baked floor and the potteries excavated around kilns are not always clear. The carbon dating of those kilns are very scares. Thus we first try to draw secular variation curve in declination-inclination plot. With the rough ages of those kilns, it is pretty easy to draw the SVC. It is also numerically determined taking the distance of each direction from nearest point in SVC and the velocity change of the SVC as penalty function, within a couple of degrees in the error

  18. 水泥行业主要气态污染物(SO2、 NOx和氟化物)排放特征研究%Research on Emission Characteristics of Primary Gaseous Pollutants (Sulfur Dioxide, Nitric Oxide and Fluoride) from the Cement Industry

    Institute of Scientific and Technical Information of China (English)

    刘祥凯

    2016-01-01

    The emission concentration and emission factor of sulfur dioxide, nitric oxide and fluoride from rotary kilns of cement industry have been researched in this study, and the emission concentration and factor associated with nitric oxide were maximal, and the both associated with fluoride were minimal.%本文分析了4个水泥厂回转窑SO2、 NOx和氟化物的排放浓度和排放因子,其中NOx的排放浓度和排放因子最大,氟化物的排放浓度和排放因子最小。

  19. Microbial analysis of biofilms on cement surfaces: An investigation in cement-associated peri-implantitis.

    Science.gov (United States)

    Korsch, Michael; Walther, Winfried; Marten, Silke-Mareike; Obst, Ursula

    2014-09-05

    The cementation of implant-supported restorations always poses the risk of excess cement retained in the peri-implant sulcus despite careful clinical control. Excess cement can become the basis of colonization by oral microorganisms. As a result of the biofilm formation peri-mucositis or peri-implantitis may develop. Complications were observed in the routine prosthetic restoration of implants when a methacrylate-based cement was used. These developed a few weeks after cementation of the suprastructure and caused bleeding on probing as well as suppuration from the peri-implant tissue. In the revision therapy, excess cement in the peri-implant sulcus was found in many cases. This excess cement was sampled from ten patients and investigated for biofilm formation. For this purpose, the cement samples were collected and analyzed for bacterial in situ colonization by 16S rDNA-based methods. In laboratory experiments, the methacrylate-based cement and two other dental cements were then investigated for their proneness to form biofilm. The results of the in situ and in vitro investigations revealed a strong tendency towards bacterial invasion of the methacrylate-based cement by opportunistic species and pathogens.

  20. The influence of cement type and temperature on chloride binding in cement paste

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Korzen, Migge Sofie Hoffmann; Skibsted, Jørgen

    1998-01-01

    cement clinker. Both theoretical considerations and experimental data for chloride binding in cement pastes are presented. A physico-chemically based model to describe the influence of temperature on physical binding of chloride is presented. Solid-state 27Al and 29Si magic-angle spinning (MAS) nuclear......This paper describes effects of cement type and temperature on chloride binding in cement paste, which is an important subject in relation to life-time modelling of reinforced concrete structures. The influence of cement type on chloride binding is investigated by substituting cement with pure...... magnetic resonance (NMR) spectroscopy has been used for quantification of the anhydrous and hydrated aluminate and silicate phases in the chloride exposed cement pastes. The 27Al isotropic chemical shift and nuclear quadrupole coupling is reported for a synthetic sample of Friedel's salt, Ca2Al(OH)6Cl×2H2O....

  1. Copper Slag Blended Cement: An Environmental Sustainable Approach for Cement Industry in India

    Directory of Open Access Journals (Sweden)

    Jagmeet Singh

    2016-04-01

    Full Text Available Indian cement industry is facing environmental issue of emission of carbon dioxide (CO2, a greenhouse gas. Blended cements including supplementary cementitious materials are substitute of Portland cement to reduce CO2 emission. The present paper investigates theappropriateness of copper slag (CS as supplementary cementitious material. Strength properties and hydration of mixes were determined at different replacement levels of CS with cement. Compressive, flexural and tensile strength of each mix was found out at different curing periods. The hydration of cement was investigated through X-ray diffraction (XRD. The strength test results showed that substitution of up to 20% of CS can significantly replace Portland cement.XRD test results were corresponding to strength test results. The present study encourages the utilization of CS as supplementary cementitious material to make economical and environmentally sustainable blended cement

  2. Cements in radioactive waste management. Characterization requirements of cement products for acceptance and quality assurance purposes

    International Nuclear Information System (INIS)

    Cementitious materials are used as immobilizing matrices for low (LLW) and medium-level wastes (MLW) and are also components of the construction materials in the secondary barriers and the repositories. This report has concerned itself with a critical assessment of the quality assurance aspects of the immobilization and disposal of MLW and LLW cemented wastes. This report has collated the existing knowledge of the use and potential of cementitious materials in radioactive waste immobilization and highlighted the physico-chemical parameters. Subject areas include an assessment of immobilization objectives and cement as a durable material, waste stream and matrix characterization, quality assurance concepts, nature of cement-based systems, chemistry and modelling of cement hydration, role and effect of blending agents, radwaste-cement interaction, assessment of durability, degradative and radiolytic processes in cements and the behaviour of cement-based matrices and their near-field interactions with the environment and the repository conditions

  3. Technical Note: Historic gypsum-kilns (Morata de Tajuña, Madrid

    Directory of Open Access Journals (Sweden)

    Llamas Borrajo, J. F.

    2007-08-01

    Full Text Available In the locality of Morata de Tajuña and surroundings there was an important settlement of gypsum pits and limekilns, together with other historical industries, now disappear. These activities were developed mainly during the 1960´s and 70´s, but its production decreased because of changes in the productive processes (substitution of discontinuous processes by continuous ones, higher kilns, etc. (1. Nevertheless, some of these furnaces still remain, as well as ancient workers who have provided important information. Within the research project funded by the Madrid´s Government, entitled: Industrial archaeology: Conservation of the mining and metallurgical heritage of Madrid (IV, ancient gypsum pits have been identified and inventoried. The ancient gypsiferous extraction history was recovered and the productive processes fluxes were reconstructed. The state of the heritage is evaluated and the conservation of some of the elements is recommended. Likewise, the intangible heritage was also investigated, being able to show a legend related with these kilns.En Morata de Tajuña y pueblos limítrofes hay una importante tradición yesera y calera, así como de otras industrias de materiales de la construcción ya desaparecidas, sobre todo en los años 60-70 del pasado siglo, debido a cambios en los sistemas productivos (paso de sistemas discontinuos a continuos, hornos mayores, etc. (1. Por eso aún se conservan algunos hornos y también viven antiguos productores, a los que hemos podido preguntar sobre los procesos productivos. En el marco de un proyecto de investigación de la Consejería de Educación de la Comunidad de Madrid titulado “Arqueología Industrial: conservación del patrimonio minero-metalúrgico madrileño (IV” se están identificando e inventariando viejas yeserías, recuperando la historia yesera local, reconstruyendo los flujos productivos y entrevistando a antiguos operarios. De esta manera, se pretende evaluar

  4. A note on cement in asteroids

    Science.gov (United States)

    Bilalbegović, G.

    2016-09-01

    Cement mineral tobermorite was formed in hydrothermal experiments on alternation of calcium-aluminum-rich inclusions (CAIs) in carbonaceous chondrite meteorites. Unidentified bands at 14 μm were measured for CAIs and the matrix of the Allende meteorite sample, as well as for Hektor and Agamemnon asteroids. The presence of cement nanoparticles may explain the feature at 14 μm.

  5. Basic Chemistry for the Cement Industry.

    Science.gov (United States)

    Turner, Mason

    This combined student workbook and instructor's guide contains nine units for inplant classes on basic chemistry for employees in the cement industry. The nine units cover the following topics: chemical basics; measurement; history of cement; atoms; bonding and chemical formulas; solids, liquids, and gases; chemistry of Portland cement…

  6. Investigation of a Hardened Cement Paste Grout

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro; Sørensen, Eigil Verner

    This report documents a series of tests performed on a hardened cement paste grout delivered by the client, Det Norske Veritas A/S.......This report documents a series of tests performed on a hardened cement paste grout delivered by the client, Det Norske Veritas A/S....

  7. A note on cement in asteroids

    CERN Document Server

    Bilalbegovic, G

    2016-01-01

    Cement mineral tobermorite was formed in hydrothermal experiments on alternation of calcium-aluminum-rich inclusions (CAIs) in carbonaceous chondrite meteorites. Unidentified bands at 14 microns were measured for CAIs and the matrix of the Allende meteorite sample, as well as for Hektor and Agamemnon asteroids. The presence of cement nanoparticles may explain the feature at 14 microns.

  8. Chloride ingress in cement paste and mortar

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Hansen, Per Freiesleben; Coats, Alison M.;

    1999-01-01

    In this paper chloride ingress in cement paste and mortar is followed by electron probe microanalysis. The influence of several paste and exposure parameters on chloride ingress are examined (e.g., water-cement ratio, silica fume addition, exposure time, and temperature), The measurements...

  9. A Pause for China's Cement Industry

    Institute of Scientific and Technical Information of China (English)

    Li Zhen

    2009-01-01

    @@ Cement industry suffers excess productionWith the advent of global financial crisis,the Chinese government has laid out a stimulus package on infrastructure construction.Driven by the investment spree,China's cement makers are flocking to expand output capacity,which is now leading the industry into a much-higher-thanneeded state.

  10. Effect of High Alumina Cement on Selected Foundry Properties of Ant-Hill Clay

    Directory of Open Access Journals (Sweden)

    Akeem Damilola AKINWEKOMI

    2012-11-01

    Full Text Available The effect of high alumina cement (HAC on some selected foundry properties of ant-hill clay was investigated. Pulverised clay, water and 5 to 40% HAC weight fractions were manually mixed, pressed and air dried at 110°C for twenty-four hours followed by firing in a kiln to 1100°C. For each property, four samples were prepared, tested and the average value reported. The results showed that the values of the investigated properties generally increased up to 15% HAC after which no significant improvement was observed. At an optimum 15% HAC, compressive strength increased from 4933.50 N/mm2 to 6457.25 N/mm2. In addition, refractoriness increased from 1450°C to 1600°C at this optimum weight percent. Apparent porosity was also observed to be improved in the tested samples. It was concluded that for a refractoriness value of 1600°C, the optimum mix of 15% HAC would be suitable for metallurgical furnace linings.

  11. Energetically Modified Cement (EMC) - Performance Mechanism

    Energy Technology Data Exchange (ETDEWEB)

    Ronin, Vladimir; Elfgren, Lennart [Luleaa Univ. of Technology (Sweden). Centre for High Performance Cement

    2003-03-01

    Energetically Modified Cements, EMC, made of intensively milled cement (50%) and fillers (50%) of quartz or fly ash have been compared to blends of Ordinary Portland Cement, OPC, and fillers. The EMCs have better properties than other blends and are comparable to unblended OPC. This remarkable fact can probably be explained as follows. The grinding process reduces the size of both cement grains and fillers. This combined with the creation of micro defects gives the ground cement a very high degree of hydration. The increased early hydration and a better distribution of hydration products results in an extensive pore size refinement of the hardened binder. This pore size refinement leads to a favorably reduced permeability and diffusivity and very good mechanical properties.

  12. CO2 Capture by Cement Raw Meal

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll;

    2013-01-01

    The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used...... as the sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone....... The CO2 capture capacity of limestone in the raw meal is lower than for pure limestone. The difference in the CO2 capture capacity decreases with an increase in cycle number. The calcination conditions and composition are major factors that influence the CO2 capture capacity of limestone. At 850 °C in N2...

  13. Conditioning of radioactive waste solutions by cementation

    International Nuclear Information System (INIS)

    For the cementation of the low and intermediate level evaporator concentrates resulting from the reprocessing of spent fuel numerous experiments were performed to optimize the waste form composition and to characterize the final waste form. Concerning the cementation process, properties of the waste/cement suspension were investigated. These investigations include the dependence of viscosity, bleeding, setting time and hydration heat from the waste cement slurry composition. For the characterization of the waste forms, the mechanical, thermal and chemical stability were determined. For special cases detailed investigations were performed to determine the activity release from waste packages under defined mechanical and thermal stresses. The investigations of the interaction of the waste forms with aqueous solutions include the determination of the Cs/Sr release, the corrosion resistance and the release of actinides. The Cs/Sr release was determined in dependence of the cement type, additives, setting time and sample size. (orig./DG)

  14. PO43 Removal by and Permeability of Industrial Byproducts and Minerals: Granulated Blast Furnace Slag, Cement Kiln Dust, Coconut Shell Activated Carbon, Silica Sand and Zeolite

    Science.gov (United States)

    Excess aqueous concentration of phosphate degrades the overall water quality of the receiving surface waters in a cumulatively damaging process referred to as eutrophication. Adsorption of excess phosphate has proven to be the most effective, and economical methods of phosphate removal from such wat...

  15. Research of mercury emission characteristics from cement kilns%水泥窑烟气汞排放特征的研究

    Institute of Scientific and Technical Information of China (English)

    苗杰; 张辰; 王相凤; 刘宇; 张凡; 郭亮; 王凡; 钱枫

    2015-01-01

    对4个生产规模分别为3 200、4 000 t/d的水泥窑烟气中汞排放浓度进行测试,并计算水泥窑烟气汞排放系数.结果表明,水泥窑窑尾除尘后,烟气汞的排放质量浓度为13.70~66.85 μg/m3,汞的脱除率为55.55%~80.65%,窑尾除尘后汞排放系数为79.91~206.57mg(以每吨熟料计).水泥窑烟气汞排放系数与规模、原料有关.

  16. 基于DSP的CO2焊接飞溅控制系统研制%Research on cement rotary kiln hot working stability control

    Institute of Scientific and Technical Information of China (English)

    段元波; 朱成华

    2012-01-01

    在对目前各种CO2焊接飞溅控制理论、措施总结分析的基础上,提出了一种基于自寻优的数字波形控制策略,通过硬件电路和软件程序有效地对CO2焊接短路电流增长率di/dt、颈缩过程进行精确控制,减小了CO2焊接飞溅.%In this paper,the current CO2 welding spatter control theory,measures are summarized based on the analysis,proposed one kind based on self-optimizing digital waveform control strategy, through the hardware circuit and software program efficiently on CO2 welding short circuit current growth rate dildt, and the Necking Process of precise control, reduce the CO2 welding spatter.

  17. 水泥窑尾废气CO2回收再利用%Reclaim and recycle the exhaust gas CO2 from the cement kiln

    Institute of Scientific and Technical Information of China (English)

    马勇

    2009-01-01

    @@ 循环经济成为当前我国经济发展中关注的热点,而水泥工业以其得天独厚的优势,成为循环经济的组成部分.从窑尾废气提取CO2更是水泥工业循环利用又一新途径.上海建筑材料集团水泥有限公司正是充分认识到这一点,投资建设了一条水泥回转窑废气CO2循环回收利用示范线.

  18. Cements with low Clinker Content

    Science.gov (United States)

    García-Lodeiro, I.; Fernández-Jiménez, A.; Palomo, A.

    2015-11-01

    Hybrid alkaline cements are multi-component systems containing a high percentage of mineral additions (fly ash, blast furnace slag), low proportions (alkaline activators. The substantially lower amount of clinker needed to manufacture these binders in comparison to ordinary Portland cement is both economically and ecologically beneficial. Their enormous versatility in terms of the raw materials used has made them the object of considerable interest. The present study explored the mechanical strength of binary blends mixes; B1= 20% clinker (CK) + 80% fly ash (FA) and B2=20% clinker + 80% blast furnace slag (BFS), both hydrated in the presence and absence of an alkaline activator specifically designed for this purpose. The use of the activator enhanced the development of early age strength considerably. All the hydrated matrices were characterised with XRD, SEM/EDX and (29Si and 27Al) NMR. The use of the alkaline activator generated reaction products consisting primarily of a mix of gels ((N,C)-A-S-H and C-A-S-H) whose respective proportions were found to depend upon system composition and initial reactivity.

  19. Pack cementation coatings for alloys

    Energy Technology Data Exchange (ETDEWEB)

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  20. Processing of maize plants by rotary kiln pyrolysis; Veredlung von Maispflanzen durch Pyrolyse im Drehrohrreaktor

    Energy Technology Data Exchange (ETDEWEB)

    Klose, W.; Wiest, W. [Kassel Univ. (Gesamthochschule) (Germany). Inst. fuer Thermische Energietechnik

    1996-12-31

    The fuel quality of maize plants is to be characterized by short, elementary and thermonalysis. The plants will be pyrolyzed in order to facilitate transport and storage. The formal kinetic parameters of three parallel reactions describing solid matter decomposition are defined by means of TG-DSC, and the reaction enthalpy is measured. Pyrolysis experiments in a rotary kiln converter in the kg range show a strong dependence of the product spectrum on process temperature. In particular, the pyrolysis gas yield increases with temperature at the expense of pyrolysis oil and water. (orig) [Deutsch] Zur energetischen Nutzung von Kulturpflanzen wird die brennstofftechnische Charakterisierung von Maispflanzen durch Kurz-, Elementar- und Thermoanalyse durchgefuehrt. Zur Reduzierung des Aufwands fuer Transport und Lagerung sollen die Pflanzen pyrolysiert weren. Mit Hilfe der TG-DSC werden formalkinetische Parameter von drei Parallelreaktionen zur Beschreibung der Feststoffzersetzung bestimmt und die Reaktionsenthalpie gemessen. Pyrolyseversuche in einem Drehrohrreaktor im Kilogramm-Massstab ergeben eine starke Abhaengigkeit des Produktspektrums von der Prozesstemperatur. Insbesondere steigt die Pyrolysegasausbeute auf Kosten der Bildung von Pyrolyseoel und Wasser mit der Temperatur stark an. (orig)

  1. Thermal Treatment of Mercury Mine Wastes Using a Rotary Solar Kiln

    Directory of Open Access Journals (Sweden)

    Andrés Navarro

    2014-01-01

    Full Text Available Thermal desorption, by a rotary kiln of mercury contaminated soil and mine wastes, has been used in order to volatilize mercury from the contaminated medium. Solar thermal desorption is an innovative treatment that uses solar energy to increase the volatility of contaminants, which are removed from a solid matrix by a controlled air flow system. Samples of soils and mine wastes used in the experiments were collected in the abandoned Valle del Azogue mine (SE, Spain, where a complex ore, composed mainly of cinnabar, arsenic minerals (realgar and orpiment and stibnite, was mined. The results showed that thermal treatment at temperatures >400 °C successfully lowered the Hg content (2070–116 ppm to <15 mg kg−1. The lowest values of mercury in treated samples were obtained at a higher temperature and exposition time. The samples that showed a high removal efficiency (>99% were associated with the presence of significant contents of cinnabar and an equivalent diameter above 0.8 mm.

  2. Method for determining effective flame emissivity in a rotary kiln incinerator burning solid waste

    Institute of Scientific and Technical Information of China (English)

    Jin-cai DU; Qun-xing HUANG; Jian-hua YAN

    2012-01-01

    Temperature is the most important parameter for the improvement of combustion efficiency and the control of pollutants.In order to obtain accurate flame temperatures in a rotary kiln incinerator using non-intrusive thermographic method,the effective flame emissivity was studied.A combined narrow- and wide-band model and Mie scattering method were used to calculate the radiative properties for gases and fly-ash particles under different combustion conditions.The effects of the air/waste ratio and fly-ash particles on the effective flame emissivity were discussed.The results of numerical calculations showed that the effective emissivity decreased from 0.90 to 0.80 when the air/waste ratio increased from 1.0 to 1.8,and the effect of the fly-ash particles was ignorable under the conditions discussed in this paper.Experimental measurement results indicated that the accuracy of the thermographic temperature measurements improved significantly if the setting of the flame emissivity was adjusted according to the air/waste ratio.

  3. Analysis of Waste Gas Volume and Pollutants Reduction Potential for Cement Industry in China%我国水泥工业废气量减排与污染物减排潜力分析

    Institute of Scientific and Technical Information of China (English)

    王红梅; 刘宇; 王凡; 都基峻; 张凡; 石应杰

    2015-01-01

    水泥工业是颗粒物等大气污染物排放量较大的行业,因排放标准中颗粒物等污染物浓度限值已非常严格,依靠加严标准减排污染物的空间已经越来越小,标准减排难以使水泥工业实现更高的减排目标。水泥生产多个工序会排放废气,在排放标准限值不变的条件下,各类废气的排放总量决定了颗粒物等污染物的排放总量。通过实例分析得出利用窑头余风再循环、减少窑头喂煤一次风比例和分解炉喂煤风机的风量可实现高温废气量的减排,利用窑头窑尾低温废热进行烘干物料可实现低温烘干废气量的减排,将常温废气作为水泥窑窑头和分解炉煤粉的助燃空气可实现常温废气量的减排,进一步分析了通过废气量减排可实现颗粒物等污染物的减排量。%Cement industry yields a large air pollution emission including particulate matters.As the particulate concentration limits in the industrial emission standard has been very strict, it leaves smaller and smaller space to further reduce the pollutant emission by setting stricter standard limits.Therefore, the emission reduction by standard has been difficult to make cement industry to achieve a higher reduction target.There are several processes in cement production that emit waste gases.Under the same emission standard limits, the total emissions of various pollutants will be determined by the total waste gas volumes of various kinds.Through case studies, it was shown that the kiln end afterwinds could be recycled to reduce the primary air ratio in kiln end coal feeding and the coal-feeding fan air volume in calcining combustors, so as to realize reduction of high-temperature waste gas volume. The cement kiln end low-temperature waste heat could be used to dry materials and thus realize reduction of waste gas volume in low-temperature drying.The room-temperature exhaust gas could be used as pulverized coal combustion air

  4. Extraoral Cementation Technique to Minimize Cement-Associated Peri-implant Marginal Bone Loss: Can a Thin Layer of Zinc Oxide Cement Provide Sufficient Retention?

    Science.gov (United States)

    Frisch, Eberhard; Ratka-Krüger, Petra; Weigl, Paul; Woelber, Johan

    2016-01-01

    This report describes the use of laboratory-fabricated crown intaglio replicas for extraorally prepared cementation of fixed restorations to implants. This technique minimizes excess cement and may therefore reduce the risk of cement-related marginal peri-implant bone loss. It is unclear whether the remaining thin layer of luting agent provides sufficient retention if low-adhesive zinc oxide (ZnO) cement is used. In 85 consecutive patients, 113 single crowns were cemented to implants using extraoral cementation technique (ECT) and ZnO cement. All patients were followed for 6 months and investigated for decementation. Seven events of decementation (incidence: 6.19%) were found in 7 patients (8.24%). ECT may represent a viable cementation technique for implant-supported single crowns, even using low-adhesion cements. PMID:27479343

  5. Dermatoses in cement workers in southern Taiwan.

    Science.gov (United States)

    Guo, Y L; Wang, B J; Yeh, K C; Wang, J C; Kao, H H; Wang, M T; Shih, H C; Chen, C J

    1999-01-01

    Construction workers are known to have occupational dermatoses. The prevalence of such dermatoses was unknown in Taiwanese construction workers. The objective of this study was to determine the work exposure, prevalence of skin manifestations, and sensitivity to common contact allergens in cement workers of southern Taiwan. A total of 1147 current regular cement workers were telephone-interviewed about skin problems during the past 12 months, work exposure, and personal protection. Among those interviewed, 166 were examined and patch tested with common contact allergens. A high % of cement workers reported skin problems in the past 12 months. More men (13.9%) reported skin problems possibly related to work than women (5.4%). Prevalence was associated with lower use of gloves, duration of work as cement worker, and more time in jobs involving direct manual handling of cement, especially tiling. A high % of dermatitis was noted in the 166 workers examined, which correlated with reported skin problems. On patch testing, construction workers had a high frequency of sensitivity to chromate. Sensitivity to chromate or cobalt was associated with reported skin problems, or dorsal hand dermatitis on examination. These workers' dermatitis was under-diagnosed and inadequately managed. It is concluded that cement workers in southern Taiwan had a high prevalence of skin problems related to cement use. Protective measures, work practice, and physician education should be improved to prevent or manage such problems.

  6. Honeycomb Ceramics Firing in Shuttle Kiln and Its Energy Consumption%梭式窑烧制蜂窝陶瓷及能耗分折

    Institute of Scientific and Technical Information of China (English)

    张全胜; 刘艳春; 曾令可

    2015-01-01

    梭式窑在陶瓷工业的应用非常广泛,是一种新型的间歇式陶瓷窑炉。本文通过采用梭式窑烧制蜂窝陶瓷的实践,从窑体、窑车的材料选取,码坯方式以及烧嘴和烟道的布设等方面分析了影响梭式窑内温度的主要因素及能耗高的原因,并提出了降低能耗的一些方法。%Shuttle kiln, a new type of intermittent ceramic kiln, is widely-used in ceramic industry. This paper analyzes the main factors that affect the temperature of shuttle kiln and the causes of its high energy consumption from the construction materials of kiln and kiln car, the loading modes and the layout of burners and gas ducts, and puts forth some methods for lowering its energy consumption.

  7. Effect of cements on fracture resistance of monolithic zirconia crowns

    OpenAIRE

    Nakamura, Keisuke; Mouhat, Mathieu; Nergård, John Magnus; Lægreid, Solveig Jenssen; Kanno, Taro; Milleding, Percy; Örtengren, Ulf

    2016-01-01

    Abstract Objectives The present study investigated the effect of cements on fracture resistance of monolithic zirconia crowns in relation to their compressive strength. Materials and methods Four different cements were tested: zinc phosphate cement (ZPC), glass-ionomer cement (GIC), self-adhesive resin-based cement (SRC) and resin-based cement (RC). RC was used in both dual cure mode (RC-D) and chemical cure mode (RC-C). First, the compressive strength of each cement was tested according to a...

  8. Laboratory studies on the longevity of cement grouts

    International Nuclear Information System (INIS)

    This paper describes laboratory studies of the longevity of cement-based grouts being carried out as part of the International Stripa Project Phase III. The longevity properties determined for a reference grout (90% Sulphate Resistant Portland Cement, 10% silica fume, 0.4< water/cement<0.6 and superplasticizer) are compared with those of a slag cement grout. Laboratory tests have been carried out to determine the following: the mechanistic function of superplasticizer in fresh cement pastes; the leachability of the sorbed superplasticizer and its location in the structure of hardened cement paste; and the general leaching properties of selected cement-based grouts

  9. Synthesis of pure Portland cement phases

    DEFF Research Database (Denmark)

    Wesselsky, Andreas; Jensen, Ole Mejlhede

    2009-01-01

    Pure phases commonly found in Portland cement clinkers are often used to test cement hydration behaviour in simplified experimental conditions. The synthesis of these phases is covered in this paper, starting with a description of phase relations and possible polymorphs of the four main phases...... in Portland cement, i.e. tricalcium silicate, dicalcium silicate, tricalcium aluminate and tetracalcium alumino ferrite. Details of the The process of solid state synthesis are is described in general including practical advice on equipment and techniques. Finally In addition, some exemplary mix compositions...

  10. Silica Transport and Cementation in Quartz Aggregates

    Science.gov (United States)

    Pebble, C.; Farver, J.; Onasch, C.; Winslow, D.

    2008-12-01

    Silica transport and cementation in quartz aggregates have been experimentally investigated. Starting materials include a natural quartz arenite (Pocono sandstone), sized clasts of synthetic quartz, and sized grains of disaggregated natural sandstones. Experimental charges consisted of amorphous silica powder (~25 mg), AlCl3 powder (~3 mg), 25 wt% NaCl brine solution (~20 mg), and the starting material (~150 mg). The charges were weld-sealed in gold capsules and run in cold-seal pressure vessels at 300°C to 600°C at 150 MPa confining pressure for up to 4 weeks. Detailed calibrations of the furnaces indicate the maximum temperature variation across the length of the sample charges (3-7mm) was vacuum impregnated with epoxy containing a blue dye and sawn in half along the long axis of the sample charge. The nature and amount of silica transport and cementation in the samples was determined by a combination of Cathodoluminescence (CL), Light Microscopy (LM), and Scanning Electron Microscopy (SEM). Photomosaics of the samples were collected and the amount of cement, porosity, and average grain sizes were determined by point-counting. The cement was easily recognized from the quartz grains by the difference in luminescence. The experiments indicate that the presence of amorphous silica results in rapid silica cementation in quartz aggregates (e.g., up to 12% cement by volume in 4 weeks at 450°C). The amount of cementation is a function of substrate type, time, temperature, and ionic strength of the brine. The rate of silica transport through the length of the experimental charge appears to be limited by the silica solubility and its rapid depletion by cementation. Although most of the cement was derived from the amorphous silica, evidence for local dissolution-precipitation was observed. The experiments demonstrate that the mobility of silica, and consequent precipitation of cement, does not require a temperature or pressure gradient as is commonly assumed. Rather

  11. INFLUENCE OF GLASS CULLET IN CEMENT PASTES

    Institute of Scientific and Technical Information of China (English)

    A.Karamberi; E.Chaniotakis; D.Papageorgiou; A.Moutsatsou

    2006-01-01

    The present study investigates glass and cement compatibility with a view to use glass as a cement replacement. Amber, flint and green glasses were chosen due to their prevalence in the Greek market as packaging materials. The factors under investigation were the pozzolanicity of the glass cullet, the hydration rate and the mechanical strength development of the cement pastes, as well as the expansion of the specimens due to alkali-silica reaction.Moreover, the potential enhancement of glass pozzolanic activity was examined. The results of the study were encouraging to show the potentiality of utilising glass cullet in cementitious products.

  12. Reinforcement of osteosynthesis screws with brushite cement.

    Science.gov (United States)

    Van Landuyt, P; Peter, B; Beluze, L; Lemaître, J

    1999-08-01

    The fixation of osteosynthesis screws remains a severe problem for fracture repair among osteoporotic patients. Polymethyl-methacrylate (PMMA) is routinely used to improve screw fixation, but this material has well-known drawbacks such as monomer toxicity, exothermic polymerization, and nonresorbability. Calcium phosphate cements have been developed for several years. Among these new bone substitution materials, brushite cements have the advantage of being injectable and resorbable. The aim of this study is to assess the reinforcement of osteosynthesis screws with brushite cement. Polyurethane foams, whose density is close to that of cancellous bone, were used as bone model. A hole was tapped in a foam sample, then brushite cement was injected. Trabecular osteosynthesis screws were inserted. After 24 h of aging in water, the stripping force was measured by a pull-out test. Screws (4.0 and 6.5 mm diameter) and two foam densities (0.14 and 0.28 g/cm3) were compared. Cements with varying solid/liquid ratios and xanthan contents were used in order to obtain the best screw reinforcement. During the pull-out test, the stripping force first increases to a maximum, then drops to a steady-state value until complete screw extraction. Both maximum force and plateau value increase drastically in the presence of cement. The highest stripping force is observed for 6.5-mm screws reinforced with cement in low-density foams. In this case, the stripping force is multiplied by 3.3 in the presence of cement. In a second experiment, cements with solid/liquid ratio ranging from 2.0 to 3.5 g/mL were used with 6.5-mm diameter screws. In some compositions, xanthan was added to improve injectability. The best results were obtained with 2.5 g/mL cement containing xanthan and with 3.0 g/mL cements without xanthan. A 0.9-kN maximal stripping force was observed with nonreinforced screws, while 1.9 kN was reached with reinforced screws. These first results are very promising regarding screw

  13. Operating experience with KRAFTWERK UNION cementation line

    International Nuclear Information System (INIS)

    A facility is described designed for fixation in a cement matrix of the radioactive concentrate produced by thickening waste water from the Bohunice nuclear power plant. The cementation line output is 0.6 m3 concentrate/h. The concentrate is put in 200 l drums. The individual operating units, cement management, air conditioning, dosimetric monitoring and the building part are described. The requirements for the operators and the assessment of the quality of raw materials and the product are discussed. (M.D.). 3 figs., 4 refs

  14. Thermal behavior of asphalt cements

    International Nuclear Information System (INIS)

    Asphalt cements are highly complex mixtures of hydrocarbon molecules whose thermal behavior is of prime importance for petroleum and road industry. From DSC, the determination of several thermal properties of asphalts is given, e.g. glass-transition temperature and crystallized fraction content.The dissolution of a pure n-paraffin CnH2n+2 in an asphalt, as seen by DSC, should be a single peak. For 20g of these glasses change with time and temperature. The formation of the crystallized phases is superposed to the enthalpic relaxation of the glasses, making a kinetic study very difficult. (Copyright (c) 1998 Elsevier Science B.V., Amsterdam. All rights reserved.)

  15. Effect of cementing technique and cement type on thermal necrosis in hip resurfacing arthroplasty - a numerical study

    NARCIS (Netherlands)

    Janssen, D.; Srinivasan, P.; Scheerlinck, T.; Verdonschot, N.J.J.

    2012-01-01

    Femoral fractures within resurfacing implants have been associated with bone necrosis, possibly resulting from heat generated by cement polymerization. The amount of heat generated depends on cement mantle volume and type of cement. Using finite element analysis, the effect of cement type and volume

  16. The behavior of the micro-mechanical cement-bone interface affects the cement failure in total hip replacement

    NARCIS (Netherlands)

    Waanders, D.; Janssen, D.; Mann, K.A.; Verdonschot, N.J.J.

    2011-01-01

    In the current study, the effects of different ways to implement the complex micro-mechanical behavior of the cement-bone interface on the fatigue failure of the cement mantle were investigated. In an FEA-model of a cemented hip reconstruction the cement-bone interface was modeled and numerically im

  17. Preliminary study using pulsating water jet for bone cement demolition

    OpenAIRE

    S. Hloch; Kloc, J.; Foldyna, J.; Pude, F.; Smolko, I.; M. Zeleňák; Sitek, L. (Libor); Hvizdoš, P.; Monka, P.; Monková, K.; Kozak, D.; A. Stoić; A. Sedmak; Milosevic, M; Lehocká, D.

    2015-01-01

    The paper deals with the study of using the selective property of ultrasonic pulsating water jet for the disintegration of bone cement which creates the interface between femoral stem and trabecular bone tissue. For investigation, commercial bone cements were used. Bone cements were tested by nanoindentation in order to review their mechanical properties. A representative sample Palacos R+G was selected for disintegration of bone cement. Bone cements samples fixed between two plexiglass...

  18. ANALYSIS OF UNCERTAINTIES IN CEMENT INDUSTRY IN TURKEY

    OpenAIRE

    Kemal Yildirim; Omer Arioz

    2013-01-01

    Cement industry having 4,5 billion Dollars revenue and 1 billion Dollar export volume plays very important role in Turkey’s economy. Turkish cement industry is very sensitive to economic crisis and involves many uncertainties. In this study, price uncertainties, technological uncertainties, and price-technological uncertainties in Turkish cement industry were analyzed. The cement demand is mostly affected by demand to ready mixed concrete. Demand to cement is also related to the picture of co...

  19. Composite cements containing natural pozzolan and granulated blast furnace slag

    OpenAIRE

    Irassar, E. F.; Rahhal, V. F.; Donza, H. A.; Menéndez, G.; Bonavetti, V. L.

    2006-01-01

    For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as p...

  20. Effect of Abutment Modification and Cement Type on Retention of Cement-Retained Implant Supported Crowns

    OpenAIRE

    Mitra Farzin; Kianoosh Torabi; Ahmad Hasan Ahangari; Reza Derafshi

    2014-01-01

    Objective: Provisional cements are commonly used to facilitate retrievability of cement-retained fixed implant restorations; but compromised abutment preparation may affect the retention of implant-retained crowns.The purpose of this study was to investigate the effect of abutment design and type of luting agent on the retentive strength of cement-retained implant restorations. Materials and Method: Two prefabricated abutments were attached to their corresponding analogs and embedded in an ac...

  1. Heuristic economic assessment of the Afghanistan construction materials sector: cement and dimension stone production

    Science.gov (United States)

    Mossotti, Victor G.

    2014-01-01

    natural gas have been proven to be excellent fuels for firing kilns at cement plants, and bot

  2. Slagment Cement Improve the Cement Resistance Toward Acids Attack During Acidizing Treatment

    Directory of Open Access Journals (Sweden)

    Nik Khairul Irfan Bin Nik Ab. Lah.

    2013-05-01

    Full Text Available Acidizing treatment in past experience shows several zonal isolation problems after the treatment. This study presents the effect of the acid treatment toward class G cement and slagment cement as the improvement method to improve the cement resistance toward the acid. Lab experiments were conducted by immerge the respective cement cubes into 12% HCl/3% HF solution for 40 min before several analysis were conducted. Based on the result, the mass loss and compressive strength loss of the cement cubes decrease as the curing temperature and pressure increase due to more evenly distributed cement chemical composition crystal in high curing condition as shown in Scanning Electron Microscopy (SEM analysis. From X-Ray Diffraction (XRD and X-Ray Fluorescence (XRF analysis, only the first layer of the cement cubes shows chemical component change due to the reaction between the acid. This study found that, replacing class G cement to slagment cement can reduce the mass loss and compressive strength loss up to 72% and 82%, respectively.

  3. Exposure to cement dust at a Portland cement factory and the risk of cancer.

    OpenAIRE

    Vestbo, J; Knudsen, K.M.; Raffn, E; Korsgaard, B; Rasmussen, F V

    1991-01-01

    The relation between exposure to cement dust and cancer was examined in a population of 546 cement workers and a reference population of 858 randomly sampled men of similar age and area of residence. In 1974 all men gave lifelong occupational and smoking histories; information on incidence of cancer in the period 1974-85 was obtained from the Danish Cancer Registry. No increased risk of overall cancer was found among cement workers. Among men with more than 20 years exposure to cement dust, 1...

  4. INFLUENCE OF WINE ACID ON RHEOLOGICAL PROPERTIES OF WELL BORE CEMENT SLURRIES AND HARDENED CEMENT PROPERTIES

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1989-12-01

    Full Text Available Adaptation of commercial types of domestic cements for use in cementing the deep wells is a process by which Yugoslav oil industry tends to solve problems of completion of those wells independently. In order to design a domestic, cheep and effective retarder, tests of applicability of wine acid on cement slurries have been carried out. Besides examining the necessary wine acid content to achieve desirable Theological properties, the influence of this additive on properties of hardened cement samples has been tested too (the paper is published in Croatian.

  5. Assessment of environmental pollution from brick kilns and their impacts on human health in Bangladesh

    International Nuclear Information System (INIS)

    Bricks are the most essential component for expanding urbanization in Bangladesh. Brick kilns situated all over the country meet the demand of these bricks. But brick fields are causing some environmental problems too. The objective of this study is to identify the pattern of energy consumption in brick fields as well as their impacts on the environment. An attempt has been made to estimate the emission of pollutants (Green house gases and non- green house gases) from brick fields to assess the impacts of the pollutants on human health of the surrounding areas. In Bangladesh, the total number of brick fields is around 6000. Brick fields use coal, wood fuel and crude a mainly for burning bricks in the kiln. Estimation reveals that in Bangladesh for the years 2003-2004, the coal required was 1800 kton while the wood fuel required was 1260 kton. Estimation also reveals that for Bangladesh the annual emission of the pollutants are 7505931.01 tons CO/sub 2/, 943.93 tons CH/sub 4/, 128.40 tons N/sub 2/O, 21763.49 tons NO/sub x/, 40777.21 tons CO, 1698.48 tons NMVOC and 176223.04 tons SO/sub 2/. CO/sub 2/ emission is the most prominent from brick burning. Estimation shows that, for the present level of CO/sub 2/ emission in Bangladesh yearly afforestation required is about 1.4 x 10/sup 9/9 m/sup 2/ area. The emission causes some health problems among both the workers and local inhabitants. The concentration persist around brick fields (200 m) is very high and is 3000 micro g/m/sup 3/ for SO/sub 2/ and 300 micro g/m/sup 3/ for NO/sub x/ and PM-10 during winter, while for summer the concentration is 1000 micro g/m/sup 3/ and 125 micro g/m/sup 3/ respectively. From the high concentration of these pollutants people face some of the health problems. About 30% of the workers suffer from dizziness while 60% feel fatigue. The headache is the most common problem of all the workers and 75% suffer from it. Those working for many years feel fatigue more than the new comers, 55% and 3

  6. Radiographic appearance of commonly used cements in implant dentistry.

    Science.gov (United States)

    Pette, Gregory A; Ganeles, Jeffrey; Norkin, Frederic J

    2013-01-01

    Cement-retained restorations allow for a conventional fixed partial denture approach to restoring dental implants. However, inadequate removal of excess cement at the time of cementation may introduce a severe complication: cement-induced peri-implantitis. Radiopaque cements are more easily detected on radiographs and should improve the recognition of extravasated cement at the time of insertion. The purpose of this study was to evaluate the radiopacity of commercially available cements in vitro. Eighteen different cements commonly used for luting restorations to implants were tested at both 0.5- and 1.0-mm thicknesses. The cements examined were zinc oxide eugenol, zinc oxide, zinc polycarboxylate, zinc phosphate, resin-reinforced glass ionomer, urethane resin, resin, and composite resin. Two samples of each cement thickness underwent standardized radiography next to an aluminum step wedge as a reference. The mean grayscale value of each of the nine 1-mm steps in the step wedge were used as reference values and compared to each of the cement samples. Temp Bond Clear (resin), IMProv (urethane resin), Premier Implant Cement (resin), and Temrex NE (resin) were not radiographically detectable at either sample thickness. Cements containing zinc were the most detectable upon radiographic analysis. There are significant differences in the radiopacity of many commonly used cements. Since cementinduced peri-implantitis can lead to late implant failure, cements that can be visualized radiographically may reduce the incidence of this problem.

  7. Organic Rankine cycle saves energy and reduces gas emissions for cement production

    International Nuclear Information System (INIS)

    We investigated ORCs (organic Rankine cycles) integrated with typical China cement production line. The dry air at the kiln cooler outlet with the temperature of 220 °C was the waste heat. The fluids of hexane, isohexane, R601, R123 and R245fa were selected for ORCs based on the critical temperature criterion. The developed ORC verified the thermodynamics analysis. The NPV (net present value) and PBP (payback period) methods were applied to evaluate the economic performance. The LCA (life cycle assessment) was applied to evaluate the environment impacts. ORCs could generate 67,85,540–81,21,650 kWh electricity per year, equivalent to save 2035–2436 tons standard coal and reduce 7743–9268 tons CO2 emission, for a 4000 t/d cement production line. ORCs reduced gas emissions of CO2 by 0.62–0.74%, SO2 by 3.83–4.59% and NOx by 1.36–1.63%. The PBP (payback period) was 2.74–3.42 years. The ORCs had the reduction ratios of EIL (environment impact load) by 1.49–1.83%, GWP (global warming potential) by 0.74–0.92%, AP (acidification potential) by 2.34–2.84%, EP (eutrophication potential) by 0.96–1.22% and HTP (human toxicity potential) by 2.38–2.89%. The ORC with R601 as the fluid had the best economic performance and significant gas emission reductions. ORCs had good economic performance and reduce the gas emissions. - Highlights: • Organic Rankine Cycles were integrated with the cement production line. • Five organic fluids were used as the working fluids for ORCs. • Thermal, economic and gas emission performances were analyzed. • R601 was the best fluid for ORC with the heat source temperature of 220 °C. • ORCs had good economic and gas emission reduction performances

  8. Soil stratigraphy of charcoal kiln remains (CKR) in the Litchfield Hills, CT, USA

    Science.gov (United States)

    Raab, Thomas; Hirsch, Florian; Ouimet, Will; Dethier, David

    2016-04-01

    Charcoal kiln relicts (CKRs) are small anthropogenic landforms that are often found in historic mining areas. CKRs have not been a big research topic yet but mainly were studied as by-products of archaeological excavations. In the last years newly available and very accurate Digital Elevation Models (DEMs) based on high-resolution Airborne Laser Scanning (ALS) data have been used to identify these archaeological remains. In addition, findings of several thousands CKRs in the North German Lowland have increased the awareness that historical charcoal production may significantly contribute to Late Holocene landscape change. Besides the archaeological aspect of CKRs, potential impacts of charcoal burning on the ecology of modern soil landscapes and ecosystem processes must be considered. A relatively high density of CKRs is found in the Litchfield Hills nearby the town of West Cornwall, Litchfield County, CT, USA. The CKRs are especially well preserved on slopes of the tributary valleys of the Housatonic River and form little, circular ramparts with diameters normally less than ten meters. First, rough field surveys in Litchfield County in spring 2015 have suggested differences between soils inside and outside the CKR. Soils on the CKR seem to have relatively deep humus-rich and charcoal containing topsoils whereas the topsoils outside the CKR appear typically thinner and less rich in humus. More thorough investigations have been started in autumn 2015 to prove the hypothesis that properties, distribution and development of soils are controlled by archaeological remains of historical charcoal burning. We present preliminary results from our field studies conducted in October 2015. The stratigraphy and the extent of the 26 CKRs were studied using a sedimentological-pedological approach by coring and trenching. Our results indicate that in Litchfield County the CKRs were used twice and in quick succession. Before the second reuse, the rim of the platform was stabilized

  9. THE ARTISTIC STYLE OF GUAN KILN CELADON DURING THE SOUTHERN SONG DYNASTY%南宋官窑青瓷的艺术风格

    Institute of Scientific and Technical Information of China (English)

    余卫华

    2011-01-01

    Song dynasty is the peak period of Chinese ceramic art, among which, Southern Song dynasty Guan Kiln celadon is the most graceful bearing. Based on documents and archaeological materials, the paper expounds the genesis of Song dynasty Guan Kiln, explores the artistic style, and analyses the formation causes of the artistic style of southern Song dynasty Guan Kiln.%宋代是中国陶瓷艺术的巅峰期,其中又以南宋官窑青瓷最具风神.文章以出土实物、传世品和文献资料为基础,论述了官窑的缘起,探讨了南宋官窑青瓷的艺术风格,分析了南宋官窑青瓷艺术风格的成因.

  10. PIXE analysis of proto-porcelain excavated from the Huoshaoshan kiln site in Deqing County, Zhejiang Province

    International Nuclear Information System (INIS)

    Background: Zhejiang Province is an important producing area of proto-porcelain. Huoshaoshan kiln site in Deqing County is the only kiln known currently for firing proto-porcelain from the late Western Zhou Dynasty to the late Spring and Autumn Period. Also it is the earliest kiln site unearthed for only firing proto-porcelain so far. It is of great significance for the exploration of Chinese early celadon firing technology. Purpose: The aim is to disclose the elemental characteristics of these proto-porcelains and study the sources of the raw materials and relationship between these proto-porcelains. Methods: We selected 18 samples made at the early period (from the late Western Zhou Dynasty to the early Spring and Autumn Period), 15 samples made at the middle and last period (the last period of the middle Spring and Autumn Period), and 17 samples made at the last period (the last period of the late Spring and Autumn Period). Proton Induced X-ray Emission (PIXE) was used to analyze these samples and measure the chemical compositions of these proto-porcelains. The factor analysis is used to study the sources of the raw materials and relationship between these proto-porcelains made in the different periods. Results: The results show that for the raw materials of body and glaze, the proto-porcelains at the last period are different from those at the early period, while the same as those at the middle and last period. Conclusion: PIXE combining with factor analysis can be used to study effectively the sources of the raw materials and relationship between these proto-porcelains. (authors)

  11. Influence of using slag cement on the microstructure and durability related properties of cement grouts for micropiles

    OpenAIRE

    Ortega Álvarez, José Marcos; Albaladejo Ruiz, Arturo; Pastor Navarro, José Luis; Sánchez Martín, Isidro; Climent, Miguel-Ángel

    2013-01-01

    Today, the use of micropiles for different applications has become very common. In Spain, the cement grouts for micropiles are prepared using ordinary Portland cement and w:c ratio 0.5, although the micropiles standards do not restrict the cement type to use, provided that it reaches a certain compressive strength. In this study, the influence of using slag cement on the microstructure and durability related properties of cement grouts for micropiles have been studied until 90 hardening days,...

  12. The Setting Chemistry of Glass Ionomer Cement

    Institute of Scientific and Technical Information of China (English)

    CHENG Hanting; LIU Hanxing; ZHANG Guoqing

    2005-01-01

    The setting chemistry of glass ionomer cement was investigated by using mechanical determination of compressive strength at predetermined intervals, and measurement of structure changes of corresponding fracture sample by means of IR spectra and differential scanning calorimetry ( DSC). Zinc polycarboxylate cement was used as a comparison sample. The compressive strength of glass ionomer cement (GIC) increases with aging. IR spectra and DSC of corresponding fracture sample show the structure changes of the matrix and interface layer comprising of silica gel during the predetermined intervals studied, however, no significant changes occur in the zinc polycarxyolate cement. Hence the structure changes of the matrix and/or interface layer are responsible for compressive strength increasing with aging. The structure changes include the crosslink density, the ratio of complex form to ionic form, the content ratio of Al-PAA to Ca-PAA, the forming and mauring process of the interface layer comprising of silica gel.

  13. Calcium phosphate cements properties with polymers addition

    International Nuclear Information System (INIS)

    Calcium phosphate cements (CPC) have attracted great interest to use in orthopedics and dentistry as replacements for damaged parts of the skeletal system, showing good biocompatibility and osseointegration, allowing its use as bone graft. Several studies have shown that the addition of polymer additives have a strong influence on the cement properties. The low mechanical strength is the main obstacle to greater use of CPC as an implant material. The objective of this study was to evaluate properties of a cement based on α-tricalcium phosphate (α-TCP), added polymers. PVA (10%, 8%, 6%), sodium alginate (2%) and polyacrylate ammonia (3%), all in weight, were added to the synthesized α-TCP powder. The samples were molded and evaluated for density, porosity in vitro test (Simulated Body Fluid), crystalline phases and mechanical strength. The results show increased the mechanical properties of the cement when added these polymers

  14. Comparison of medieval decorated floor-tiles with clay and tile fragments from the kilns at Bistrup

    International Nuclear Information System (INIS)

    In 1976 two tile kilns with numerous wasters of ornamented tiles were excavated at Bistrup near Roskilde. Identical ornaments had earlier been found on floor-tiles from seven sites, mainly churches, in north and east Zealand. The question arose whether some of these tiles were made locally or whether all tiles carrying this particular ornamentation were made at Bistrup. Preliminary results obtained from a comparison of the tiles with material from Bistrup means of neutron activation analysis indicate that not all tiles were made at Bistrup. (author)

  15. Low-cycle fatigue of surgical cements

    Directory of Open Access Journals (Sweden)

    A. Balin

    2007-01-01

    Full Text Available Purpose: In case when surgical cement is used to fix endoprostheses of joints the fatigue character of mechanicalinterraction in the cement seems to be a significant importance. The paper suggests to adapt the research methodof low cycle fatigue for modelling the loads on surgical cements in an artificial hip joint. Surgical cements havealso been modified in order to improve their functional properties.Design/methodology/approach: Low cycle fatigue tests were conducted on samples made from Palamedcement without an addition and on samples modified with glassy carbon and titanium. The tests were conductedon a servohydraulic fatigue testing machine, MTS-810, with displacement control.Findings: Fatigue tests proved viscoelastic character of all the tested materials. During the fatigue tests, thephenomenon of stress cyclic relaxation was observed.Research limitations/implications: Modelling the loadings of cement in endoprostheses of joints with the lowcycle fatigue method takes into account all high value stresses, while cement is being used for endoprosthesesfor many years in the conditions of random stress and deformation courses. Therefore the obtained stress anddeformation values are bigger than those which would have been obtained in real conditions in the same time.Practical implications: The low cycle fatigue tests carried out showed how important is the factor of timefor the behavior of surgical cement in the conditions of changeable loadings. This fact is essential to assessits usability for endoprosthesoplasty of joints, specially of a hip joint. Post deformation return which is acharacteristic feature for material viscoelasticity enables its regeneration conditioning expected durability ofendoprosthesis of joints.Originality/value: Low cycle fatigue testing method for modelling of loads on surgical cement in artificial hipjoint enables to carry out the tests in a shorter period of time.

  16. Acrylic Bone Cements Modified with Starch

    OpenAIRE

    Krilova, V; Vītiņš, V

    2010-01-01

    The successful result of restorative and replacement surgical operation depends significantly on properties of used bone cement. Acrylic bone cements are usually based on methylmethacrylate polymer, while monomer polymerization begins after mixing of components in mixing device and terminates in living tissue. Polymerization of methylmethacrylate is exothermic process, and temperature increase might cause tissue necrosis with concomitant implant aseptic loosening. Developed non-ionogenic and ...

  17. Radiological changes in asbestos cement workers.

    OpenAIRE

    Jakobsson, K; Strömberg, U; Albin, M; Welinder, H; Hagmar, L

    1995-01-01

    OBJECTIVE--To explore associations between exposure to asbestos cement dust and radiographic findings in lung parenchyma and pleura. METHODS--Radiographs from 174 blue collar workers and 29 white collar workers from an asbestos cement plant formed one part of the study. Progression of small opacities was further studied in those 124 blue collar workers, for whom two radiographs taken after the end of employment were available. The median readings from five readers who used the full ILO 1980 c...

  18. Microstructure Analysis of Heated Portland Cement Paste

    OpenAIRE

    Q. Zhang; Ye, G.

    2011-01-01

    When a concrete structure is exposed to high temperature, the mechanical damage and chemical transformation take place simultaneously, which will change the microstructure of material. On the other hand, the mechanical properties and transport properties depend on the development of microstructure of cement paste. In order to study the microstructure changes at high temperature, in this contribution the cement paste samples were firstly heated to varied temperatures from 100 °C to 1000 °C wit...

  19. Dynamic properties of composite cemented clay

    Institute of Scientific and Technical Information of China (English)

    蔡袁强; 梁旭

    2004-01-01

    In this work,the dynamic properties of composite cemented clay under a wide range of strains were studied considering the effect of different mixing ratio and the change of confining pressures through dynamic triaxial test. A simple and practical method to estimate the dynamic elastic modulus and damping ratio is proposed in this paper and a related empirical normalized formula is also presented. The results provide useful guidelines for preliminary estimation of cement requirements to improve the dynamic properties of clays.

  20. Topics in Cement and Concrete Research

    OpenAIRE

    Brouwers, H. J. H.

    2006-01-01

    The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes etc., is designated as mineral oxide engineering. It re...

  1. Improvement of Cement Strength by Induction Method

    Institute of Scientific and Technical Information of China (English)

    YANG Li-yuan; LIN Zong-shou

    2004-01-01

    The induction method of improving the strength of Portland cement by adding fine slag powder,high aluminate component and hydrated paste was investigated through determining the physical properties,hydration heat and pore size distribution,and its mechanism was discussed.The experimental results reveal that a certain content of high aluminate component,fine slag powder and hydrated paste can improve remarkably the strength of Portland cement.

  2. Estimating the chloride transport in cement paste

    OpenAIRE

    Princigallo, A.

    2012-01-01

    A method was developed to measure the diffusion coefficient of chloride ions in cement paste based on an analytical solution to Fick’s 2nd law in a cylindrical coordinate system. This natural method yielded diffusivity results within as little as a month. Testing time was reduced by exploiting the three-dimensional inward flux in the specimen. In an attempt to determine the saturation concentration, dense portland cement pastes were exposed to a concentrated chloride solution. The method prov...

  3. Case Study of the California Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Coito, Fred; Powell, Frank; Worrell, Ernst; Price, Lynn; Friedmann, Rafael

    2005-05-01

    California is the largest cement producing state in theU.S., accounting for between 10 percent and 15 percent of U.S. cementproduction and cement industry employment. The cement industry inCalifornia consists of 31 sites that consume large amounts of energy,annually: 1,600 GWh of electricity, 22 million therms of natural gas, 2.3million tons of coal, 0.25 tons of coke, and smaller amounts of wastematerials, including tires. The case study summarized in this paperfocused on providing background information, an assessment ofenergy-efficiency opportunities and barriers, and program recommendationsthat can be used by program planners to better target products to thecement industry. The primary approach to this case study involvedwalk-through surveys of customer facilities and in depth interviews withcustomer decision makers and subsequent analysis of collected data. Inaddition, a basic review of the cement production process was developed,and summary cement industry energy and economic data were collected, andanalyzed. The analysis of secondary data provides background informationon the cement industry and identification of potential energy-efficiencyopportunities. The interviews provide some understanding of the customerperspective about implementation of energy-efficiencyprojects.

  4. Influence of Cellulose Ethers on Hydration Products of Portland Cement

    Institute of Scientific and Technical Information of China (English)

    MA Baoguo; OU Zhihua; JIAN Shouwei; XU Rulin

    2011-01-01

    Cellulose ethers are widely used to mortar formulations, and it is significant to understand the interaction between cellulose ethers and cement pastes. FT-IR spectra, thermal analysis and SEM are used to investigate hydration products in the cement pastes modified by HEMC and HPMC in this article. The results show that the hydration products in modified cement pastes were finally identical with those in the unmodified cement paste, but the major hydration products, such as CH (calcium hydroxide), ettringite and C-S-H, appeared later in the modified cement pastes than in the unmodified cement paste. The cellulose ethers decrease the outer products and increase inner products of C-S-H gels. Compared to unmodified cement pastes, no new products are found in the modified cement pastes in the present experiment. The HEMC and HPMC investigation shows almost the same influence on the hydration products of Portland cement.

  5. Investigation of Possible Wellbore Cement Failures During Hydraulic Fracturing Operations

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jihoon; Moridis, George

    2014-11-01

    We model and assess the possibility of shear failure, using the Mohr-Coulomb model ? along the vertical well by employing a rigorous coupled flow-geomechanic analysis. To this end, we vary the values of cohesion between the well casing and the surrounding cement to representing different quality levels of the cementing operation (low cohesion corresponds to low-quality cement and/or incomplete cementing). The simulation results show that there is very little fracturing when the cement is of high quality.. Conversely, incomplete cementing and/or weak cement can causes significant shear failure and the evolution of long fractures/cracks along the vertical well. Specifically, low cohesion between the well and cemented areas can cause significant shear failure along the well, but the same cohesion as the cemented zone does not cause shear failure. When the hydraulic fracturing pressure is high, low cohesion of the cement can causes fast propagation of shear failure and of the resulting fracture/crack, but a high-quality cement with no weak zones exhibits limited shear failure that is concentrated near the bottom of the vertical part of the well. Thus, high-quality cement and complete cementing along the vertical well appears to be the strongest protection against shear failure of the wellbore cement and, consequently, against contamination hazards to drinking water aquifers during hydraulic fracturing operations.

  6. 76 FR 76760 - Gray Portland Cement and Cement Clinker From Japan

    Science.gov (United States)

    2011-12-08

    ... review. Background The Commission instituted this review on May 2, 2011 (76 FR 24519) and determined on August 5, 2011 that it would conduct an expedited review (76 FR 50252, August 12, 2011). The Commission... COMMISSION Gray Portland Cement and Cement Clinker From Japan Determination On the basis of the record...

  7. Characterization of cement minerals, cements and their reaction products at the atomic and nano scale

    DEFF Research Database (Denmark)

    Skibsted, Jørgen; Hall, Christopher

    2008-01-01

    Recent advances and highlights in characterization methods are reviewed for cement minerals, cements and their reaction products. The emphasis is on X-ray and neutron diffraction, and on nuclear magnetic resonance methods, although X-ray absorption and Raman spectroscopies are discussed briefly...

  8. Chromium content in human skin after in vitro application of ordinary cement and ferrous-sulphate-reduced cement

    DEFF Research Database (Denmark)

    Fullerton, A; Gammelgaard, Bente; Avnstorp, C;

    1993-01-01

    The amount of chromium found in human skin after in vitro application of cement suspensions on full-thickness human skin in diffusion cells was investigated. Cement suspensions made from ordinary Portland cement or Portland cement with the chromate reduced with added ferrous sulphate were used....... The cement suspensions were either applied on the skin surface under occlusion for 48 h or applied repeatedly every 24 h for 96 h. No statistically significant difference in chromium content of skin layers between skin exposed to ordinary Portland cement, skin exposed to cement with added ferrous sulphate...... and unexposed skin was observed, despite a more permeable skin barrier at the alkaline pH of the cement suspensions, i.e., pH 12.5. Increased chromium levels in epidermis and dermis were seen when ordinary Portland cement was applied as a suspension with added sodium sulphate (20%) on the skin surface for 96 h...

  9. Carbonation Resistance of Sulphoaluminate Cement-based High Performance Concrete

    Institute of Scientific and Technical Information of China (English)

    ZHANG Decheng; XU Dongyu; CHENG Xin; CHEN Wen

    2009-01-01

    The influences of water/cement ratio and admixtures on carbonation resistance of sulphoaluminate cement-based high performance concrete(HPC)were investigated.The experimental results show that with the decreasing water/cement ratio,the carbonation depth of sulphoaluminate cement-based HPC is decreased remarkably,and the carbonation resistance capability is also improved with the adding admixtures.The morphologies and structure characteristics of sulphoaluminate cement hydration products before and after carbonation were analyzed using SEM and XRD.The analysis results reveal that the main hydration product of sulphoaluminate cement,that is ettringite(AFt),de-composes after carbonation.

  10. [Burns caused by cement mortar (based on expert opinion)].

    Science.gov (United States)

    Kleinhans, D

    1984-01-01

    A 35-year-old farmer with scars on his right arm, following erosion obviously due to wet cement (case of an expert opinion), was examined. Cement water had continuously soaked his shirt while he was planing a freshly applied wet cement ceiling with his right arm upwards. The cement did not contain special additives, so the normal alkalinity of wet cement and occlusion effects caused the erosion. The farmer sued the manufacturer of the cement for damages because of missing warning notices. The court decided in his favor.

  11. Immobilization of radioactive waste in cement based matrices

    International Nuclear Information System (INIS)

    Experimental and theoretical studies of hydrated cement systems are described. The behaviour of slag-based cement is described with a view to predicting their long term pH, Esub(n) and mineralogical balance. Modelling studies which enable the prediction at long ages of cement composites are advanced and a base model of the CaO-SiO2-H2O system presented. The behaviour of U and I in cements is explored. The tolerance of cement systems for a wide range of miscellaneous waste stream components and environmental hazards is described. The redox potential in cements is effectively lowered by irradiation. (author)

  12. A Blended Cement Containing Blast Furnace Slag and Phosphorous Slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Blended cement containing blast furnace slag(BFS) and phosphorous slag(PS) is a new kind of cement.The total content of blended materials could increase if two additives were used. Using the same admixtures, the properties of the blended cement with 70% additives could reach the standard of 525-grade slag cement according to GB.The strength of cement with 80% additives could reach the standard of 425-grade slag cement.The tests of strength, pore structure,hydration products,inhibiting alkali-aggregate reaction, resistance to sulfate corrosion of BFS-PSC were performed.

  13. Waste Heat Recovery by Closed-Loop Oscillating Heat Pipe with Check Valve from Pottery Kilns for Energy Thrift

    Directory of Open Access Journals (Sweden)

    P. Meena

    2008-01-01

    Full Text Available This study aims to design, construct and test the waste heat recovery by closed-loop oscillating heat pipe with check valve from pottery kilns for energy thrift, were used the working fluids with a filling ratio of 50%. The (CLOHO/CV was made of copper capillary tube with inside diameter of 2.03 mm. The lengths of evaporator and condenser section were 20 cm. The lengths of adiabatic section 10 cm. The number of turn was 40 meandering turns. The ratio of number of check valves was 0.04. The evaporator section was heated by hot gas, while the condenser section was cooled by fresh air. From the experiment, it indicated that the working fluid changes form water to R123, the heat transfer rate increased to 4,800 and 7,900 Watts and the effectiveness increased from 0.32 to 0.44. The CLOHP/CV heat exchanger can reduce the quantity of using gas in pottery kilns and achieve energy thrift.

  14. Quality control of cemented waste forms

    Energy Technology Data Exchange (ETDEWEB)

    Slate, L.J.

    1994-12-31

    To insure that cemented radwaste remains immobilized after disposal, certain standards have been set in Europe by the Commission of the European Communities. One such standard is compressive strength. If the compressive strength can be predicted during the early curing stages, time and money can be saved and the quality of the final waste form guaranteed. It was determined that the 7- and 28-day compressive strength from radwaste cementation can be predicted during the mixing and early curing stages by at least three methods. The three that were studied were maturity, rheology, and impedance. Maturity is a temperature-to-time measurement, rheology is a shear stress-to-shear rate measurement, and impedance is the opposition offered to the flow of alternating current. These three methods were employed on five different cemented radwaste concentrations with three different water-to-cement ratios; thus, a total of 15 different mix designs were considered. The results showed that the impedance was the easiest to employ for an on-line process. The results of the impedance method showed a very good relationship between impedance and water-to-cement ratio; therefore, an accurate prediction of compressive strength of cemented radwaste can be drawn from this method. The results of the theology method were very good. The method showed that concrete conforms to the Bingham plastic rheologic model, and the theology method can be used to predict the compressive strength of cemented radwaste, but may be too cumbersome. The results of the maturity method were shown to be limited in accuracy for determining compressive strength.

  15. Experimental Study on Artificial Cemented Sand Prepared with Ordinary Portland Cement with Different Contents

    Directory of Open Access Journals (Sweden)

    Dongliang Li

    2015-07-01

    Full Text Available Artificial cemented sand test samples were prepared by using ordinary Portland cement (OPC as the cementing agent. Through uniaxial compression tests and consolidated drained triaxial compression tests, the stress-strain curves of the artificial cemented sand with different cementing agent contents (0.01, 0.03, 0.05 and 0.08 under various confining pressures (0.00 MPa, 0.25 MPa, 0.50 MPa and 1.00 MPa were obtained. Based on the test results, the effect of the cementing agent content (Cv on the physical and mechanical properties of the artificial cemented sand were analyzed and the Mohr-Coulomb strength theory was modified by using Cv. The research reveals that when Cv is high (e.g., Cv = 0.03, 0.05 or 0.08, the stress-strain curves of the samples indicate a strain softening behavior; under the same confining pressure, as Cv increases, both the peak strength and residual strength of the samples show a significant increase. When Cv is low (e.g., Cv = 0.01, the stress-strain curves of the samples indicate strain hardening behavior. From the test data, a function of Cv (the cementing agent content with c′ (the cohesion force of the sample and Δϕ′ (the increment of the angle of shearing resistance is obtained. Furthermore, through modification of the Mohr-Coulomb strength theory, the effect of cementing agent content on the strength of the cemented sand is demonstrated.

  16. Colorectal cancer and non-malignant respiratory disease in asbestos cement and cement workers

    International Nuclear Information System (INIS)

    Radiologically visible parenchymal changes (small opacities >= 1/0;ILO 1980 classification) were present in 20% of a sample of workers (N=174), employed for 20 years (median) in an asbestos cement plant. Exposure-response relationships were found, after controlling for age and smoking habits. In a sample of asbestos cement workers with symptoms and signs suggestive of pulmonary disease (N=33), increased lung density measured by x-ray computed tomography, and reduced static lung volumes and lung compliance was found. In a cohort of asbestos cement workers (N=1.929) with an estimated median exposure of 1.2 fibres/ml, the mortality from non-malignant respiratory disease was increased in comparison to a regional reference cohort (N=1.233). A two-to three-fold increase of non-malignant respiratory mortality was noted among workers employed for more than a decade in the asbestos cement plant, compared to cement workers (N=1.526), who in their turn did not experience and increased risk compared to the general population. In the cohorts of asbestos cement and cement workers, there was a tow-to three-fold increased incidence of cancer in the right part of the colon, compared to the general population as well as to external reference cohorts of other industrial workers (N=3.965) and fishermen (N=8.092). A causal relation with the exposure to mineral dust and fibres was supported by the findings of higher risk estimated in subgroups with high cumulated asbestos doses or longer duration of cement work. The incidence of cancer in the left part of the colon was not increased. Morbidity data, but not mortality data, disclosed the subsite-specific risk pattern. Both asbestos cement workers and cement workers has an increased incidence of rectal cancer, compared with the general population, and with the fishermen. The risk was, however, of the same magnitude among the other industrial workers. 181 refs

  17. Assessment of Natural Radioactivity Levels of Cements and Cement Composites in the Slovak Republic

    Directory of Open Access Journals (Sweden)

    Adriana Eštoková

    2013-12-01

    Full Text Available The radionuclide activities of 226Ra, 232Th and 40K and radiological parameters (radium equivalent activity, gamma and alpha indices, the absorbed gamma dose rate and external and internal hazard indices of cements and cement composites commonly used in the Slovak Republic have been studied in this paper. The cement samples of 8 types of cements from Slovak cement plants and five types of composites made from cement type CEM I were analyzed in the experiment. The radionuclide activities in the cements ranged from 8.58–19.1 Bq·kg−1, 9.78–26.3 Bq·kg−1 and 156.5–489.4 Bq·kg−1 for 226Ra, 232Th and 40K, respectively. The radiological parameters in cement samples were calculated as follows: mean radium equivalent activity Raeq = 67.87 Bq·kg−1, gamma index Iγ = 0.256, alpha index Iα = 0.067, the absorbed gamma dose rate D = 60.76 nGy·h−1, external hazard index Hex = 0.182 and internal hazard index Hin was 0.218. The radionuclide activity in composites ranged from 6.84–10.8 Bq·kg−1 for 226Ra, 13.1–20.5 Bq·kg−1 for 232Th and 250.4–494.4 Bq·kg−1 for 40K. The calculated radiological parameters of cements were lower than calculated radiological parameters of cement composites.

  18. Former charcoal kiln sites where forest was cleared for cultivation: a case study of old biochar in cropland

    Science.gov (United States)

    Hardy, Brieuc; Dufey, Joseph E.; Cornelis, Jean-Thomas

    2014-05-01

    The use of biochar as a soil amendment is being increasingly investigated as a win-win solution for mitigating the anthropic CO2 emissions and improving soil fertility. However, data on the long term impact of chars on soil properties are scarce, although they are crucial for better understanding the implications of large scale application of highly persistent biochars to soil. In Wallonia (Belgium), old charcoal kilns are found in most of the area that was forested in the late 18th century. Since then, a non-negligible part of the forest has been cleared for cultivation. Today, old charcoal-making platforms can be seen on bare soils as circular or elliptic black spots due to charcoal enrichment. In order to assess the long-term (>200 years) effects of biochar on soil chemical properties, seventeen kiln sites were chosen in several cropland areas of Wallonia on loessic luvisols (14) and loamy cambisols (3). Composite samples were taken in the ploughing layer (0 - 25 cm) and the underlying horizon (35 - 50 cm) in and out the kiln sites. The pH, total carbon (C) and nitrogen (N) contents, oxidizable carbon (CW&B), available phosphorus (Pav), cation exchange capacity at pH 7 (CEC), exchangeable cations content (Ca++, Mg++, K+, Na+) and loss on ignition at 550°C (LI550) were measured. In order to assess the impact of cultivation on charcoal aging, we also sampled four kiln sites on loessic luvisols under forest. Here, we show that charcoal, diluted laterally by successive tillage, acts as a carbon surplus in the topsoil layer of the black spots. The charcoal-enriched horizon is characterized by higher CEC, C/N and C/LI550 ratio compared to the reference soil. Cultivation of former forest soils accelerates charcoal aging, likely due to a combined effect of mechanical (tillage splits charcoal fragments in smaller pieces and increases soil aeration) and biological actions (promoted by improved trophic conditions due to application of amendments and fertilizers over many

  19. Health assessment for Northwestern States Portland Cement Company, Mason City, Cerro Gordo County, Iowa, Region 10. CERCLIS No. IAD980852461. Preliminary report

    Energy Technology Data Exchange (ETDEWEB)

    1989-08-29

    The West Quarry Site/Northwestern States Portland Cement Company is listed by the U.S. Environmental Protection Agency (EPA) on the National Priority Lists (NPL). The site is a 150-acre old abandoned quarry (including kiln dust deposits and the flooded portion which contains contaminated water), located in the western portion of approximately 250 acres of land owned by the Northwestern States Portland Cement Company. Ten monitoring wells were installed at various locations surrounding the site at depths ranging from 14 to 60.6 feet; wells north of the site were located between the pond and Calmus Creek. In July 1987, 1 groundwater sample from each monitoring well, was analyzed for sulfates, total metals, dissolved metals and pH (E E/FIT). Arsenic and lead were quantitatively identified in some of the samples. The site is considered to be of public health concern because of the risk to human health resulting from potential exposure to hazardous substances via soil, surface water, groundwater, and air.

  20. Ruedersdorf cement works substitutes raw material and fuel by means of a circulating fluidised bed; Roh- und Brennstoffsubstitution mit einer Zirkulierenden Wirbelschicht im Zementwerk Ruedersdorf

    Energy Technology Data Exchange (ETDEWEB)

    Scur, P. [Ruedersdorfer Zement GmbH, Ruedersdorf (Germany)

    1998-09-01

    The purpose of the present paper is to point out the great potential the cement industry holds for the utilisation of waste materials. There are meanwhile sufficient studies and measuring results to demonstrate the environmental acceptability of the processes and products involved. The solution found for Ruedersdorf cement kiln of using a circulating a fluidised bed for waste utilisation is a good example of the potential still available for conserving natural resources and landfill area. Efficient industrial applications of this kind should become a future mainstay of the waste industry. [Deutsch] In dem vorliegenden Beitrag sollte gezeigt werden, dass die Zementindustrie ueber ein hohes Potential zur thermischen und stofflichen Verwertung von Abfallstoffen verfuegt. Es liegen ausreichende Untersuchungen und konkrete Messergebnisse vor, mit denen die Umweltvertraeglichkeit von Prozess und Produkt nachgewiesen werden kann. Die Loesung zur Abfallverwertung an der Ruedersdorfer Zementofenanlage mit Hilfe einer Zirkulierenden Wirbelschicht ist ein Beispiel fuer die Reserven zur Schonung natuerlicher Ressourcen und zur Einsparung von Deponieraeumen. Derartige sinnvolle industrielle Einsatzmoeglichkeiten sollten ein wichtiges Standbein fuer die zukuenftige Abfallwirtschaft sein. (orig.)

  1. Analysis of system and methods for improved cementing of oil- and gas wells

    OpenAIRE

    Stensrud, Magnus

    2011-01-01

    Cement is a crucial part of well construction. If a good cement bond between the casing and well bore wall cannot be achieved in the primary cementing, expensive remedial cementing jobs or possible loss of the well bore can occur.When cementing casings and liners in deep waters or pressure depleted reservoirs there is often a small pressure margin between pore pressure and fracture pressure, this makes cement operations more complex. New cementing techniques and cements are being developed to...

  2. Chemical and Physical Reactions of Wellbore Cement under CO2 Storage Conditions: Effects of Cement Additives

    Science.gov (United States)

    Kutchko, B. G.; Strazisar, B. R.; Huerta, N.; Lowry, G. V.; Dzombak, D. A.; Thaulow, N.

    2008-12-01

    Sequestration of CO2 into geologic formations requires long-term storage and low leakage rates to be effective. Active and abandoned wells in candidate storage formations must be evaluated as potential leakage points. Wellbore integrity is an important part of an overall integrated assessment program being developed at NETL to assess potential risks at CO2 storage sites. Such a program is needed for ongoing policy and regulatory decisions for geologic carbon sequestration. The permeability and integrity of the cement in the well is a primary factor affecting its ability to prevent leakage. Cement must be able to maintain low permeability over lengthy exposure to reservoir conditions in a CO2 injection and storage scenario. Although it is known that cement may be altered by exposure to CO2, the results of ongoing research indicate that cement curing conditions, fluid properties, and cement additives play a significant role in the rate of alteration and reaction. The objective of this study is to improve understanding of the factors affecting wellbore cement integrity for large-scale geologic carbon sequestration projects. Due to the high frequency use of additives (pozzolan) in wellbore cement, it is also essential to understand the reaction of these cement-pozzolan systems upon exposure to CO2 under sequestration conditions (15.5 MPa and 50°C). Laboratory experiments were performed to determine the physical and chemical changes, as well as the rate of alteration of commonly used pozzolan-cement systems under simulated sequestration reservoir conditions, including both supercritical CO2 and CO2-saturated brine. The rate of alteration of the cement-pozzolan systems is considerably faster than with neat cement. However, the alteration of physical properties is much less significant with the pozzolanic blends. Permeability of a carbonated pozzolanic cement paste remains sufficiently small to block significant vertical migration of CO2 in a wellbore. All of the

  3. EFFECT OF NANOMATERIALS IN CEMENT MORTAR CHARACTERISTICS

    Directory of Open Access Journals (Sweden)

    WAIL N. AL-RIFAIE

    2016-09-01

    Full Text Available Concrete is considered as brittle materials and widely used due to high compressive strength but unfortunately having and has low tensile strength that has a numerous negative impacts on the lifespan of concrete made structures. Therefore, mechanical properties of cement mortar have been investigated experimentally using different types and ratios of nano material to improve the properties. Since the strength of the concrete is of high importance, different materials have been used to enhance the compressive and the tensile characteristics of the cement mortar compressive and tensile strength. Mainly, this objective has been implemented through using micro cement, micro sand, nano silica, and nano clay in developing a nano-cement mortar which can to improve the concrete for the constructional applications. The samples were prepared and tested under tensile and compressive mode according to ASTM-2011 regulations for concrete. The parameters that are taken consideration during the investigation were micro sand, micro cement, nano silica, developed nano clay, and naphthalene sulphonate as super- plasticizers. In general, it has been observed that the results showed a significant increase in both compressive and tensile strength of the mortar at early stages of hardening, where a maximum increase of 22% in the compressive strength was achieved , whereas 3.7 time increase in the compressive strength was recorded over the tradition levels of the concrete strength.

  4. Pulmonary Artery Cement Embolism after a Vertebroplasty

    Directory of Open Access Journals (Sweden)

    Anas Nooh

    2015-01-01

    Full Text Available Background Context. Vertebroplasty is a minimally invasive procedure most commonly used for the treatment of vertebral compression fractures. Although it is relatively safe, complications have been reported over time. Among those complications, massive cement pulmonary embolism is considered a rare complication. Here we report a case of massive diffuse cement pulmonary embolism following percutaneous vertebroplasty for a vertebral compression fracture. Study Design. Case report. Methods. This is a 70-year-old female who underwent vertebroplasty for T11 and T12 vertebral compression fracture. Results. CT-scan revealed an incidental finding of cement embolism in the pulmonary trunk and both pulmonary arteries. Since the patient was asymptomatic, she was monitored closely and she did not need any intervention. Conclusion. Vertebroplasty is a minimally invasive procedure used for treatment of vertebral compression fracture. Despite the low rate of complications, a pulmonary cement embolism can occur. The consequences of cement embolism range widely from being asymptomatic to embolism that can cause paralysis, radiculopathy, or a fatal pulmonary embolism.

  5. Microbial-influenced cement degradation: Literature review

    International Nuclear Information System (INIS)

    The Nuclear Regulatory Commission stipulates that disposed low-level radioactive waste (LLW) be stabilized. Because of apparent ease of use and normal structural integrity, cement has been widely used as a binder to solidify LLW. However, the resulting waste forms are sometimes susceptible to failure due to the actions of waste constituents, stress, and environment. This report reviews literature which addresses the effect of microbiologically influenced chemical attack on cement-solidified LLW. Groups of microorganisms are identified, which are capable of metabolically converting organic and inorganic substrates into organic and mineral acids. Such acids aggressively react with concrete and can ultimately lead to structural failure. Mechanisms inherent in microbial-influenced degradation of cement-based material are the focus of this report. This report provides sufficient evidence of the potential for microbial-influenced deterioration of cement-solidified LLW to justify the enumeration of the conditions necessary to support the microbiological growth and population expansion, as well as the development of appropriate tests necessary to determine the resistance of cement-solidified LLW to microbiological-induced degradation that could impact the stability of the waste form

  6. Jian-Kiln Rabbit-fur Teacup,the Song Dynasty%宋代建窑兔毫盏探析

    Institute of Scientific and Technical Information of China (English)

    刘鹏

    2015-01-01

    兔毫盏是宋代建窑最具特色的代表性瓷器之一,本文以福建建窑窑址、窑炉和兔毫盏等实物为切入点,系统梳理了宋代建窑兔毫盏的器形、釉面、瓷胎、圈足、底款等特点,并通过对当时人文环境的介绍分析,阐述了兔毫盏能成为一代名瓷的一家之见及当代以宋朝兔毫盏为起点的产品工艺开发现状。%'Rabbit fur'teacup is one of the most representative chinas of The Song Dynasty .This article uses objects such as Jian -Kiln Kiln site ,Kilns and'rabbit fur'teacups of Fujian Province as o‐pening ,and systematically tease out the the shape ,the glaze surface ,the porcelain -roughcast ,the circular stand of Jian -Kiln'rabbit fur'teacup ,and explained.

  7. [Chemical composition analysis of bluish-white porcelain unearthed from Fanchang kiln, Anhui province by wave disperse X-ray fluorescence].

    Science.gov (United States)

    Yang, Yu-zhang; Zhang, Ju-zhong; Zan, Yi

    2010-08-01

    Fanchang kiln was the earliest Chinese bluish-white porcelain kiln which first fired this special porcelain class as early as in Five Dynasties (AD 907-960). However, this important kiln declined rapidly in the middle North Song dynasty (AD 1023-1085). As to the decline reason, it is still not clearly identified till now. In order to find the truth, wavelength-dispersive X-ray fluorescence (WDXRF) was used to determine the elemental abundance patterns of its porcelain bodies in Five Dynasties, the early North Song dynasty and the middle North Song dynasty. The analytical results indicate that the chemical compositions of major, minor and trace elements in porcelain bodies changed greatly in the middle North Song dynasty. Combined with the results of INAA and glaze study, this change in elemental composition should be caused by the change in porcelain raw materials or body-making crafts. Meanwhile, it was just this change that led to the quality decline of raw material and rapid collapse of Fan-chang kiln in the middle North Song dynasty shortly after its establishment. PMID:20939361

  8. The importance of a thick cement mantle depends on stem geometry and stem-cement interfacial bonding.

    Science.gov (United States)

    Caruana, J; Janssen, D; Verdonschot, N; Blunn, G W

    2009-04-01

    The thickness of the cement mantle around the femoral component of total hip replacements is a contributing factor to aseptic loosening and revision. Nevertheless, various designs of stems and surgical tooling lead to cement mantles of different thicknesses. Opinion is divided on whether a thick mantle enhances implant longevity. This study investigates the effect of cement mantle thickness on accumulated damage in the cement, and how this is influenced by the presence or absence of a proximal collar and on whether the stem-cement interface remains bonded. Three-dimensional finite element simulations incorporating creep and non-linear damage accumulation were performed to investigate cracking in the cement mantles around Stanmore Hips under physiologically informed stair-climbing and gait loads. Cement mantle thickness, stem-cement interfacial bonding, and collar design were varied to assess the interactive effects of these parameters. In all cases, damage levels were three to six times higher when the stem-cement interface remained bonded. Cement mantle thickness had little effect on cement damage accumulation around debonded collared stems but was critical in both bonded and collarless cases, where a thicker mantle reduced cement cracking. Damage around a smooth debonded stem with a collar is thus much less sensitive to cement thickness than around bonded or collarless stems. PMID:19405437

  9. Effect of aluminium phosphate as admixture on oxychloride cement

    Indian Academy of Sciences (India)

    M P S Chandrawat; R N Yadav

    2000-02-01

    The effect of admixing of aluminium phosphate on oxychloride cement in the matrix has been investigated. It is shown that aluminium phosphate retards the setting process of the cement and improves water-tightness.

  10. Migration of ions in cement paste as studied by SIMS

    Energy Technology Data Exchange (ETDEWEB)

    Prince, K.E.; Aldridge, L.P. [Australian Nuclear Science and Technology Organisation (ANSTO), Lucas Heights, NSW (Australia); Rougeron, P. [Electricite de France Direction des Etudes et Recherches, Les Renardiers (France)

    1998-06-01

    Cement is often used to condition and encapsulate low level radioactive waste before it is disposed of in a repository. Ground water can attack these waste-forms by transporting aggressive ions into the cement paste and by removing radioactive ions from the paste. The extent of the attack will be governed by the diffusion of the ions in the cement paste. In this study we examine the migration of aggressive carbonate ions and inactive Cs and Sr through cement pastes. The use of SIMS for establishing the penetration depths and diffusion profiles for Cs and Sr in cement will be explored. The penetration profiles of Cs and Sr in a non-zeolite cement paste were examined and compared to those of a paste made with zeolite. The effects of the non-homogeneous nature of the cement was most pronounced in the study of the zeolite rich cement; Cs being preferentially accumulated in the zeolite material. (authors). 4 refs., 2 figs.

  11. Exposure to cement dust at a Portland cement factory and the risk of cancer.

    Science.gov (United States)

    Vestbo, J; Knudsen, K M; Raffn, E; Korsgaard, B; Rasmussen, F V

    1991-01-01

    The relation between exposure to cement dust and cancer was examined in a population of 546 cement workers and a reference population of 858 randomly sampled men of similar age and area of residence. In 1974 all men gave lifelong occupational and smoking histories; information on incidence of cancer in the period 1974-85 was obtained from the Danish Cancer Registry. No increased risk of overall cancer was found among cement workers. Among men with more than 20 years exposure to cement dust, 14 cases of respiratory cancer were observed (observed/expected (O/E) 1.52, 95% confidence interval (95% CI) 0.90-2.57) when compared with all Danish men. Men with 1-20 years exposure had O/E 1.14 (95% CI 0.59-2.19) based on nine cases of cancer. After excluding all men with documented exposure to asbestos during employment in an asbestos cement factory no increased risk of overall cancer or respiratory cancer was found among cement workers compared with white collar workers from the local reference population, using a Cox regression model controlling for age and smoking habits. Relative risks were 0.5 (95% CI 0.1-1.5) and 1.0 (95% CI 0.4-2.6) for men with 1-20 and more than 20 years of exposure to cement dust respectively compared with white collar workers. PMID:1772795

  12. Magnesia-Based Cements: A Journey of 150 Years, and Cements for the Future?

    Science.gov (United States)

    Walling, Sam A; Provis, John L

    2016-04-13

    This review examines the detailed chemical insights that have been generated through 150 years of work worldwide on magnesium-based inorganic cements, with a focus on both scientific and patent literature. Magnesium carbonate, phosphate, silicate-hydrate, and oxysalt (both chloride and sulfate) cements are all assessed. Many such cements are ideally suited to specialist applications in precast construction, road repair, and other fields including nuclear waste immobilization. The majority of MgO-based cements are more costly to produce than Portland cement because of the relatively high cost of reactive sources of MgO and do not have a sufficiently high internal pH to passivate mild steel reinforcing bars. This precludes MgO-based cements from providing a large-scale replacement for Portland cement in the production of steel-reinforced concretes for civil engineering applications, despite the potential for CO2 emissions reductions offered by some such systems. Nonetheless, in uses that do not require steel reinforcement, and in locations where the MgO can be sourced at a competitive price, a detailed understanding of these systems enables their specification, design, and selection as advanced engineering materials with a strongly defined chemical basis. PMID:27002788

  13. Coupled effect of cement hydration and temperature on hydraulic behavior of cemented tailings backfill

    Institute of Scientific and Technical Information of China (English)

    WU Di; CAI Si-jing

    2015-01-01

    Cemented tailings backfill (CTB) is made by mixing cement, tailings and water together, thus cement hydration and water seepage flow are the two crucial factors affecting the quality of CTB. Cement hydration process can release significant amount of heat to raise the temperature of CTB and in turn increase the rate of cement hydration. Meanwhile, the progress of cement hydration consumes water and produces hydration products to change the pore structures within CTB, which further influences the hydraulic behavior of CTB. In order to understand the hydraulic behavior of CTB, a numerical model was developed by coupling the hydraulic, thermal and hydration equations. This model was then implemented into COMSOL Multiphysics to simulate the evolutions of temperature and water seepage flow within CTB versus curing time. The predicted outcomes were compared with correspondent experimental results, proving the validity and availability of this model. By taking advantage of the validated model, effects of various initial CTB and curing temperatures, cement content, and CTB's geometric shapes on the hydraulic behavior of CTB were demonstrated numerically. The presented conclusions can contribute to preparing more environmentally friendly CTB structures.

  14. Pore structure in blended cement pastes

    DEFF Research Database (Denmark)

    Canut, Mariana Moreira Cavalcanti

    Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained...... supplement each other. Cement pastes (w/b=0.4) with and without slag and fly ash cured at two moisture (sealed and saturated) and temperature (20 and 55ºC) conditions were used to investigate the combined impact of SCMs addition and curing on the pore structure of pastes cured up to two years. Also...... volume and threshold pore size were found when comparing with plain cement paste at the same curing conditions. The porosity methods MIP, LTC and SEM have been shown to be suitable to characterise pore parameters of the pastes. MIP is a simple and fast method which covers a large range of pore sizes...

  15. Immobilisation of ion exchange resins in cement

    International Nuclear Information System (INIS)

    Over the last seven years, Low Oxidation State Metal Ion reagents (LOMI) have been used to decontaminate the 100 MW(e) Steam Generating Heavy Water Ractor (SGHWR) at Winfrith. The use of these reagents has resulted in a dilute ionic solution containing activation products which are produced by corrosion of metallic components in the reactor. It has been demonstrated that the amount of activity in the solution can be reduced using organic ion exchanger resins. These resins consist of a cross linked polystyrene with sulphonic acid or quaternary ammonium function groups and can be successfully immobilised in blended cement systems. The formulation which has been developed is produced from a 9 to 1 blend of ground granulated blast furnace slag (BFS) and ordinary Portland cement (OPC) containing 28% ion exchange resin in the water saturated form. If 6% Microsilica is added to the blended cement the waste loading can be increased to 36 w/o. (author)

  16. Micromotion of cemented and uncemented femoral components.

    Science.gov (United States)

    Burke, D W; O'Connor, D O; Zalenski, E B; Jasty, M; Harris, W H

    1991-01-01

    We evaluated the initial stability of cemented and uncemented femoral components within the femoral canals of cadaver femurs during simulated single limb stance and stair climbing. Both types were very stable in simulated single limb stance (maximum micromotion of 42 microns for cemented and 30 microns for uncemented components). However, in simulated stair climbing, the cemented components were much more stable than the uncemented components (76 microns as against 280 microns). There was also greater variation in the stability of uncemented components in simulated stair climbing, with two of the seven components moving 200 microns or more. Future implant designs should aim to improve the initial stability of cementless femoral components under torsional loads; this should improve the chances of bony ingrowth. PMID:1991771

  17. Experimental techniques for cement hydration studies

    Directory of Open Access Journals (Sweden)

    Andreas Luttge

    2011-10-01

    Full Text Available Cement hydration kinetics is a complex problem of dissolution, nucleation and growth that is still not well understood, particularly in a quantitative way. While cement systems are unique in certain aspects they are also comparable to natural mineral systems. Therefore, geochemistry and particularly the study of mineral dissolution and growth may be able to provide insight and methods that can be utilized in cement hydration research. Here, we review mainly what is not known or what is currently used and applied in a problematic way. Examples are the typical Avrami approach, the application of Transition State Theory (TST to overall reaction kinetics and the problem of reactive surface area. Finally, we suggest an integrated approach that combines vertical scanning interferometry (VSI with other sophisticated analytical techniques such as atomic force microscopy (AFM and theoretical model calculations based on a stochastic treatment.

  18. Applications of Moessbauer spectroscopy in cement studies

    International Nuclear Information System (INIS)

    In the last two decades Moessbauer spectrometer has been employed to investigate cement and its clinker. In this work some of these investigations are exhibited briefly hoping that this would facilitate further investigations. It has already been seen that Moessbauer spectroscopy gives good information about some vague points which were present before using this technique as a tool in cement studies such as clinker formation, iron solubility, the iron states in the different phases of clinker as well as the effect of hydration at different times on the states of iron cement pastes, methods for the quality control of the manufactured clinker, the evaluation of the degree of hydration and the compressive strength have been assessed. A concept about the Moessbauer spectroscopy is presented. (author)

  19. Performance of cemented coal gangue backfill

    Institute of Scientific and Technical Information of China (English)

    ZHANG Qin-li; WANG Xin-min

    2007-01-01

    Possibility of cemented gangue backfill was studied with gangue of Suncun Coal Mine, Xinwen Coal Group, Shandong,and fly ash of nearby thermal power plant, in order to treat enormous coal gangue on a large scale and to recovery safety coal pillars.The results indicate that coal gangue is not an ideal aggregate for pipeline gravity flow backfill, but such disadvantages of gangue as bad fluidity and serious pipe wear can be overcome by addition of fly ash. It is approved that quality indexes such as strength and dewatering ratio and piping feature of slurry can satisfy requirement of cemented backfill if mass ratio of cement to fly ash to gangue higher middle and long term comprehensive strength.

  20. Penetration of natural gas in industrial processes for direct burning: the case of ceramics, cement and glass industries; Penetracao do gas natural em processos industriais de queima direta: caso das industrias ceramica, cimento e vidro

    Energy Technology Data Exchange (ETDEWEB)

    Berni, Mauro Donizeti; Leite, Alvaro A. Furtado [Universidade Estadual de Campinas (UNICAMP), SP (Brazil); Dorileo, Ivo Leandro [Universidade Federal do Mato Grosso (NIEPE/UFMT), Cuiaba, MT (Brazil). Nucleo Interdisciplinar de Estudos em Planejamento Energetico; Bajay, Sergio Valdir [Universidade estadual de Campinas (FEM/UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia], e-mail: bajay@fem.unicamp.com.br

    2008-07-01

    Industrial sector can use the natural gas (NG) as raw material, as fuel and in co-generation. The NG as fuel is used, predominantly, to produce heat in the Brazilian industries. That rate, both main forms of industrial use of the NG are its direct burning in kilns - when the direct contact is had with the product - and the supply of process heat through boilers, for instance. Direct burning is used in the ceramic, cement and glass industries. This work discuss the penetration opportunity of the NG in the direct burning regarding the fuel oil and other energy that it can substitute, the environmental effects and the co-generation possibilities in each one of the analyzed industrial blanches in this work. (author)

  1. Spatial analysis of cement production and consumption in Turkey

    OpenAIRE

    Beygo, Cem; Cakmak, Goksenin

    1998-01-01

    After 1950?s, the rapid urbanization of Turkey stimulated the production and consumption of cement and the number of cement factories increased since then. In addition, construction of highways, bridges, dams and industrialization also contribute to the consumption of cement. Construction industry became a locomotif of the economy of the country and cement industry is the most element of the construction industry. This study analyzes the growth of population and urbanization according to new ...

  2. Respiratory tract mortality in cement workers: a proportionate mortality study

    OpenAIRE

    Rachiotis George; Drivas Spyros; Kostikas Konstantinos; Makropoulos Vasilios; Hadjichristodoulou Christos

    2012-01-01

    Abstract Background The evidence regarding the association between lung cancer and occupational exposure to cement is controversial. This study investigated causes of deaths from cancer of respiratory tract among cement workers. Methods The deaths of the Greek Cement Workers Compensation Scheme were analyzed covering the period 1969-1998. All respiratory, lung, laryngeal and urinary bladder cancer proportionate mortality were calculated for cement production, maintenance, and office workers i...

  3. A new geopolymeric binder from hydrated-carbonated cement

    OpenAIRE

    Paya Bernabeu, Jorge Juan; Borrachero Rosado, María Victoria; Monzó Balbuena, José Mª; Soriano Martinez, Lourdes; Mitsuuchi Tashima, Mauro

    2012-01-01

    This paper evaluates the use of hydrated Portland cement as the raw material in the production of geopolymers. The silicon and aluminium oxides needed for the geopolymerization process were produced by the carbonation of hydrated Portland cement, which transforms CSH and CAH (Portland cement hydrates) into silica and alumina gels. Hydrated-carbonated Portland cement was alkali activated with a NaOH/waterglass solution. Pastes and mortars were prepared, and micro-structural and mechanical prop...

  4. STUDY ON HIGH CONTENT OF BLENDS IN CEMENT

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The technology of activation by a]dding few activators(<1%) to increase the amount of blends in cement was investigated.The results show that outer activation has a remarkable effect on improving the physical properties of slag cement,flyash cement and volcanic cement.For example,the compressive strength was increased by 5-10 MPa.Morever,the application of activation is beneficial to grind-aiding,early strength and water-reducing etc.

  5. Practical clinical considerations of luting cements: A review

    OpenAIRE

    Lad, Pritam P; Kamath, Maya; Tarale, Kavita; Kusugal, Preethi B

    2014-01-01

    The longevity of fixed partial denture depends on the type of luting cement used with tooth preparation. The clinician’s understating of various cements, their advantages and disadvantages is of utmost importance. In recent years, many luting agents cements have been introduced claiming clinically better performance than existing materials due to improved characteristics. Both conventional and contemporary dental luting cements are discussed here. The various agents discussed are: Zinc pho...

  6. Rietveld quantitative phase analysis of Yeelimite-containing cements

    OpenAIRE

    Álvarez-Pinazo, Gema; Cuesta, Ana; García-Maté, Marta; Santacruz, Isabel; Losilla, Enrique R.; De la Torre, Ángeles G.; León-Reina, Laura; Aranda, Miguel A. G.

    2012-01-01

    Yeelimite-containing cements are attracting attention for their tailored properties. Calcium sulfoaluminate, CSA, cements have high contents of Yeelimite and they are used for special applications. Belite calcium sulfoaluminate, BCSA or sulfobelite, cements have high contents of belite and intermediate contents of Yeelimite, and they may become an alternative to OPC. Here, we report Rietveld quantitative phase analyses for three commercially available CSA clinkers, one CSA cement,...

  7. Survival in cohorts of asbestos cement workers and controls.

    OpenAIRE

    Albin, M; Horstmann, V; Jakobsson, K; Welinder, H

    1996-01-01

    OBJECTIVES: To measure the impact on survival of being exposed to asbestos cement dust. METHODS: Survival of 866 asbestos cement workers and 755 controls was studied with Cox's proportional hazards regression models with age as the basic time variable. The effect of cumulative exposure up to the age of 40 was investigated in an internal analysis of 635 asbestos cement workers who had dose estimates. RESULTS: The death risk was higher for the asbestos cement workers than for the controls with ...

  8. The aggressiveness of pig slurry to cement mortars

    OpenAIRE

    Massana Guitart, Jordi; Guerrero Bustos, Ana; Antón Fuentes, Rebeca; Garcimartin Molina, Miguel Angel; Sanchez Espinosa, Elvira

    2013-01-01

    The aim was to measure the behaviour of various mortars employed in livestock media in central Spain and to analyse the aggressiveness of pig slurry to cement blended with fly ash mortars. To achieve this, mortar specimens were immersed in ponds storing pig slurry. Mortar specimens, of 40 ? 40 ? 160 mm, were made from four types of cement commonly used and recommended for rural areas. The types were a sulphate-resistant Portland cement and three cements blended in different proportions with ...

  9. Compressibility Behavior of Tropical Peat Reinforced with Cement Columns

    OpenAIRE

    Youventharan Duraisamy; Bujang B.K. Huat; Azlan A. Aziz

    2007-01-01

    This paper presents the compressibility of tropical peat reinforced with cylindrical cement columns. When a cement column is installed vertically in peat, its com-pressibility is reduced because of the hardened skeleton matrix formed by cement parti-cles bonding with adjacent soil particles in the presence of pore water. The effects of the cement column diameter on the compressibility have been investigated in this study. The results indicated that compressibility index Cc and Cα decreas...

  10. Expansion control for cementation of incinerated ash

    International Nuclear Information System (INIS)

    A method, in which incinerated ash is solidified with a cement material, has been developed to dispose of radioactive incinerated ash waste. A small amount of metallic Al, which was not oxidized in the incineration, existed in the ash. When such ash was mixed with a cement material and water, alkaline components in the ash and the cement were dissolved in the mixing water and then metallic Al reaction with the alkaline compounds resulted in generation of H2. Because the H2 generation began immediately just after the mixing, H2 bubbles pushed up the mixed grout material and an expanded solidified form was obtained. The expansion leads to lowering the strength of the solidified form and making harmful void. In this study, we tried to control H2 generation from the reaction of metallic Al in the cementation by means of following two methods, one was a method to let metallic Al react prior to the cementation and the other was a method to add an expansion inhibitor that made an oxide film on the surface of metallic Al. In the pre-treatment, the ash was soaked in water in order to let metallic Al react with it, and then the ash with the immersion solution was dried at 105 Celsius degrees. The pre-treated ash was mixed with an ordinary portland cement and water. The inhibitor of lithium nitrite, sodium nitrite, phosphoric acid, or potassium dihydrogen phosphate was added at the mixing process. The solidified forms prepared using the pre-treated ash and lithium nitrite were not expanded. Phosphoric acid and sodium nitrite were effective for expansion control, but potassium dihydrogen phosphate did not work. (authors)

  11. Influence of Calcium Sulfate State and Fineness of Cement on Hydration of Portland Cements Using Electrical Measurement

    Institute of Scientific and Technical Information of China (English)

    WEI Xiaosheng; LI Zongjin; XIAO Lianzhen; THONG Wangfai

    2006-01-01

    The influence of calcium sulfate state and fineness of cement on hydration of Portland cement was studied using electrical resistivity measurement. The bulk resistivity curve of the paste from the abnormal cement mainly with hemihydrate had a characteristic abnormal peak and rapid increase in early period. The resistivity measurement technique can be used to discriminate abnormal setting. For normal cement with gypsum, the increase in fineness of the Portland cement decreases the minimum resistivity due to a higher ionic concentration and increases the 24 hour resistivity due to a reduction in macroscopic pore size. Thesetting time, compressive strength, pore structure of pastes made from different cements were carried out to compare the influence of water to cement ratio, calcium sulfate state and fineness. It is found that the electrical and mechanical properties are strongly affected by the initial porosity, the presence of hemihydrate or gypsum, and the fineness of cement.

  12. Experimental Investigation of Second Interface Cement Bond Evaluation

    Institute of Scientific and Technical Information of China (English)

    Che Xiaohua; Qiao Wenxiao

    2007-01-01

    Cement bond model wells (1:10 scaled-down) were made with a gradually degrading cement annulus for cement bond evaluation of the first interface (between the casing and the cement annulus) and the second interface (between the cement annulus and the formation).Experimental simulation on cement bond logging was carried out with these model wells.The correlation of acoustic waveforms,casing wave energy and free casing area before and after cement bonding of the second interface was established.The experimental results showed that the arrival of the casing waves had no relationship with the cement bonding of the second interface,but the amplitude of the casing head wave decreased obviously after the second interface was bonded.So,cement bonding of the second interface had little effect on the evaluation of the cement bond quality of the first interface by using casing head wave arrivals.Strong cement annulus waves with early arrivals were observed before the second interface was bonded,while obvious "formation waves" instead of cement annulus waves were observed after the second interface was bonded.

  13. 21 CFR 888.4210 - Cement mixer for clinical use.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement mixer for clinical use. 888.4210 Section... (CONTINUED) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4210 Cement mixer for clinical use. (a) Identification. A cement mixer for clinical use is a device consisting of a container intended for use in...

  14. Research of dynamic mechanical performance of cement rock

    Institute of Scientific and Technical Information of China (English)

    WANG Qiang; WANG Tong; WANG Xiang-lin

    2007-01-01

    As Daqing Oilfield is developing oil layer with a big potential, the requirement for the quality of well cementation is higher than ever before. Cement rock is a brittle material containing a great number of microcracks and defects. In order to reduce the damage to cement ring and improve sealed cementing property at the interface, it is necessary to conduct research on the modification of the cement rock available. According to the principle of super mixed composite materials, various fillers are added to the ingredients of cement rock. Dynamic fracture toughness of cement rock will be changed under the influence of filler. In order to study the damage mechanism of the cement circle during perforation and carry out comprehensive experiments on preventing and resisting connection, a kind of comprehensive experiment equipment used to simulate perforation and multifunctional equipment for testing the dynamic properties of the material are designed. Experimental study of the dynamical mechanical performance of original and some improved cement rock and experiment used to simulate the well cementation and perforation are carried out. Standard for dynamical mechanical performance of the cement rock with fine impact resistance and mechanical properties of some improved cement rock are also given.

  15. 21 CFR 888.4230 - Cement ventilation tube.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement ventilation tube. 888.4230 Section 888.4230...) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4230 Cement ventilation tube. (a) Identification. A cement ventilation tube is a tube-like device usually made of plastic intended to be inserted...

  16. 21 CFR 888.4220 - Cement monomer vapor evacuator.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement monomer vapor evacuator. 888.4220 Section... (CONTINUED) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4220 Cement monomer vapor evacuator. (a) Identification. A cement monomer vapor evacuator is a device intended for use during surgery to contain or...

  17. ASSESSMENT OF DEFORMATION AND STRENGTH OF SOILS STRENGTHENED BY CEMENTING

    Directory of Open Access Journals (Sweden)

    Sainov Mihail Petrovich

    2014-09-01

    Full Text Available Currently there are few studies of deformation and strength properties of loose soils strengthened by cementing. Based on the data of already arranged grout curtains it was determined that in cemented gravel-pebble soil there are 7...9 % of cement, which is less than in concrete. To assess deformation and strength of such soils it is possible to use the data of tests conducted by other authors, where the effect of cement contents on sand-cement mix properties was studied. Analysis of experimental data showed that cemented soil may be identified with concrete only with high content of cement (more than 10 %. At cement content 7...9 % in soil the strength deformation of cemented soil varies to a small extent. Its deformation becomes 2-3 times less. It greatly depends on compression stresses. The formulae are proposed which permit assessing the effect of compression and cement content on deformation of cemented soil. It is shown that strength of cemented soil is less than that even of the weakest concrete. It has a sufficiently high cohesion, but the friction angle is approximately the same as that of the initial soil.

  18. The suitability of a supersulfated cement for nuclear waste immobilisation

    Science.gov (United States)

    Collier, N. C.; Milestone, N. B.; Gordon, L. E.; Ko, S.-C.

    2014-09-01

    Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.

  19. Porosity and liquid absorption of cement paste

    DEFF Research Database (Denmark)

    Krus, M.; Hansen, Kurt Kielsgaard; Kunzel, H. M.

    1997-01-01

    be a slowing-down effect which is related to water because the absorption of organic liquids, such as hexane, is quite normal. Measurements of the porosity of hardened cement paste determined by helium pycnometry and water saturation show that water molecules can enter spaces in the microstructure which...... are not accessible to the smaller helium atoms. Considering the results of dilatation tests both before and after water and hexane saturation, it seems possible that a contraction of capillary pores due to moisture-related swelling of the cement gel leads to the non-linear water absorption over the square root...

  20. Glass powder blended cement hydration modelling

    Science.gov (United States)

    Saeed, Huda

    The use of waste materials in construction is among the most attractive options to consume these materials without affecting the environment. Glass is among these types of potential waste materials. In this research, waste glass in powder form, i.e. glass powder (GP) is examined for potential use in enhancing the characteristics of concrete on the basis that it is a pozzolanic material. The experimental and the theoretical components of the work are carried out primarily to prove that glass powder belongs to the "family" of the pozzolanic materials. The chemical and physical properties of the hydrated activated glass powder and the hydrated glass powder cement on the microstructure level have been studied experimentally and theoretically. The work presented in this thesis consists of two main phases. The first phase contains experimental investigations of the reaction of glass powder with calcium hydroxide (CH) and water. In addition, it includes experiments that are aimed at determining the consumption of water and CH with time. The reactivity, degree of hydration, and nature of the pore solution of the glass powder-blended cement pastes and the effect of adding different ratios of glass powder on cement hydration is also investigated. The experiments proved that glass powder has a pozzolanic effect on cement hydration; hence it enhances the chemical and physical properties of cement paste. Based on the experimental test results, it is recommended to use a glass powder-to-cement ratio (GP/C) of 10% as an optimum ratio to achieve the best hydration and best properties of the paste. Two different chemical formulas for the produced GP C-S-H gel due to the pure GP and GP-CH pozzolanic reaction hydration are proposed. For the pure GP hydration, the produced GP C-S-H gel has a calcium-to-silica ratio (C/S) of 0.164, water-to-silica ratio (H/S) of 1.3 and sodium/silica ratio (N/S) of 0.18. However, for the GP-CH hydration, the produced GP C-S-H gel has a C/S ratio of 1

  1. Advanced cement solidification technique for spent resins

    International Nuclear Information System (INIS)

    In the past 40 years, the nuclear facilities of China Institute of Atomic Energy (CIAE) produced an amount of radioactive organic resins, a kind of problematic stream in nuclear industry. As these facilities were stepping into decommissioning, the treatment of the spent organic resins was put on the agenda. The various routes for spent resin treatment such as incineration, advanced oxidation, cement immobilization, etc, were considered. Each method has its advantages and disadvantages when applied in the treatment of spent resins. Since the quantities of the spent organic resins were relatively small and an experience with variety of cementation processes existed in CIAE, predominately for immobilization of the evaporated concentrates, the option of direct encapsulation of the spent organic resins into cementitious materials was adopted in 2003, as a preferred method from the point of view of saving the on the cost of the disposal. In order to realize the end goal, the main work consisted of: the survey of the source terms; cementitious material formula investigation; and the process development. This work, which was undertaken in the following years, is addressed as follows. Source terms of the spent resins in CIAE were to be made clear firstly. The results showed that a total of 24-29 m3 of spent resins was generated and accumulated in the past 40 years. Spent resin arose from two research reactors (heavy water reactor and light water reactor), and from the waste management plant. The amount of the spent resins from the heavy water reactor was 1m3 or so, but its radioactive concentration was high to ∼108-∼109Bq/m3. Two kinds of cements, ASC and OPC cement were selected next, as the solidifying matrix to be investigated. A mixture surface response approach was employed to design experiment and interpret data. In comparison, ASC was superior to OPC cement and it displayed preferable performances to encapsulate spent resins. The optimum formulation is:1) resin

  2. The effect of statistical analytical measurement variations on the plant control parameters and production costs in cement manufacturing – a case study

    Directory of Open Access Journals (Sweden)

    A. D. Love

    2010-01-01

    Full Text Available Raw materials used in cement manufacturing normally have varying chemical compositions and require regular analyses for plant control purposes. This is achieved by using several analytical instruments, such as XRF and ICP. The values obtained for the major elements Ca, Si, Fe and Al, are used to calculate the plant control parameters Lime Saturation Factor (LSF, Silica Ratio (SR and Alumina Modulus (AM. These plant control parameters are used to regulate the mixing and blending of various raw meal components and to operate the plant optimally. Any errors and large fluctuations in these plant parameters not only influence the quality of the cement produced, but also have a major effect on the cost of production of cement clinker through their influence on the energy consumption and residence time in the kiln. This paper looks at the role that statistical variances in the analytical measurements of the major elements Ca, Si, Fe and Al can have on the ultimate LSF, SR and AM values calculated from these measurements. The influence of too high and too low values of the LSF, SR and AM on clinker quality and energy consumption is discussed, and acceptable variances in these three parameters, based on plant experiences, are established. The effect of variances in the LSF, SR and AM parameters on the production costs is then analysed, and it is shown that variations of as large as 30% and as little as 5% can potentially occur. The LSF calculation incorporates most chemical elements and therefore is prone to the largest number of variations due to statistical variances in the analytical determinations of the chemical elements. Despite all these variations in LSF values they actually produced the smallest influence on the production cost of the clinker. It is therefore concluded that the LSF value is the most practical parameter for plant control purposes.

  3. The suitability of a supersulfated cement for nuclear waste immobilisation

    Energy Technology Data Exchange (ETDEWEB)

    Collier, N.C., E-mail: nick.collier@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Milestone, N.B. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Callaghan Innovation, 69 Gracefield Road, PO Box 31310, Lower Hutt 5040 (New Zealand); Gordon, L.E. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Geopolymer and Minerals Processing Group, Department of Chemical and Biomolecular Engineering, University of Melbourne, Parkville, Victoria 3010 (Australia); Ko, S.-C. [Holcim Technology Ltd, Hagenholzstrasse 85, CH-8050 Zurich (Switzerland)

    2014-09-15

    Highlights: • We investigate a supersulfated cement for use as a nuclear waste encapsulant. • High powder fineness requires a high water content to satisfy flow requirements. • Heat generation during hydration is similar to a control cement paste. • Typical hydration products are formed resulting in a high potential for waste ion immobilisation. • Paste pH and aluminium corrosion is less than in a control cement paste. - Abstract: Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.

  4. Development of an Improved Cement for Geothermal Wells

    Energy Technology Data Exchange (ETDEWEB)

    Trabits, George [Trabits Group, LLC, Wasilla, AK (United States)

    2015-04-20

    After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistance from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.

  5. Qualitative Study on Clinico-Social Problems of Brick-Kiln Workers: A Study from Anand-Gujarat

    Directory of Open Access Journals (Sweden)

    Deepak Kumar Sharma, Arun Varun, Mansi Patel

    2013-01-01

    Results: In the current study it was found that the condition of these migrant brick kiln workers is very pathetic on account of number of conditions. All the workers were migrant and marginal workers with migration duration of 8 months every year and then they are going back to the native place. These workers were mostly illiterate or had primary education. Females were unedu-cated. These workers are getting daily wages and there is no holi-day as such. The days these workers don’t work are non-paid days. Almost all these workers complained of bodily pains. Children in these families are usually suffering from respiratory tract infections, diarrhea and intestinal infections. Conclusions: Irrespective of the migration status, local gover-nance should do something for their benefit and health so that some decent work can be ensured.

  6. Modelling of carbonisation of renewable fuels in a rotary kiln reactor; Modellierung der Karbonisierung nachwachsender Rohstoffe im Drehrohrreaktor

    Energy Technology Data Exchange (ETDEWEB)

    Klose, W.; Schinkel, A.P. [Univ. Kassel (Germany). Inst. fuer Thermische Energietechnik

    1998-09-01

    The contribution models the pyrolysis of corn in a rotary kiln reactor. The model comprises a solution of the two-dimensional energy and mass balances for the solid phase. The movement of the solid matter inside the reactor is described by model equations. The influence of various operating parameters on the pyrolysis process is discussed, i.e. temperature, rotational speed, length and angle of inclination of the tube. (orig.) [Deutsch] In diesem Beitrag wird die Pyrolyse von Mais im Drehrohrreaktor modelliert. Das Modell beinhaltet die Loesung der 2dimensionalen Energie- und Stoffbilanzen fuer die feste Phase. Die Gutbewegung im Drehrohr wird mit Hilfe von Modellansaetzen beschrieben. Es wird der Einfluss der Betriebsparameter Temperatur, Drehzahl, Laenge und Neigungswinkel des Rohres auf die Pyrolyse diskutiert. (orig.)

  7. Effect of incorporating hydrothermal, kilned and defatted oats on antioxidant and chapatti making properties of wheat flour.

    Science.gov (United States)

    Gujral, Hardeep Singh; Sharma, Paras; Gill, Balmeet Singh; Kaur, Sumandeep

    2013-06-01

    Oats were subjected to treatments like defatting, hydrothermal cooking and kilning, milled into flour and then the control and treated flours were incorporated into wheat flour at 25% and 50% levels and chapatti making behaviour and antioxidant properties were studied. The treatments significantly affected the antioxidant properties of oats. Incorporating oat flours to wheat increased total phenolic content but lowered the antioxidant activity however both were decreased significantly upon baking. The reducing power of the oat blended flour was higher than the wheat flours and ranged from 8.0 to 15.5 μmol AAE/g and was further increased upon baking. The metal chelating activity of flour blends varied from 62.0% to 73.8% and further increased upon baking. After baking the total flavonoid content was lowered and ranged from 308 to 389 μg CE/g. The non-enzymatic browning index significantly increased up to 27.6% upon baking.

  8. 回转窑焚烧处理有机废液%Discussion Rotary Kiln Incineration of Organic Waste Technology

    Institute of Scientific and Technical Information of China (English)

    罗劲松; 何睿; 杨兆标

    2015-01-01

    The technical points of kiln treatment of organic waste was analyzed,Effect of the pre treat-ment,choice of feeding equipment,atomization effect,calorific value of the waste feed rate on incineration system were explored,the influence of the organic waste calorific value on the burning operating parameters and fuel consumption were studied.%分析了回转窑处理有机废液的技术要点,探究预处理方式、进料设备的选择、雾化效果、热值及废液进料量对焚烧系统的影响,着重研究了有机废液热值对焚烧运行参数和油耗的影响。

  9. Effect on the energy efficiency of tunnel kilns manufacturing structural clay products of fluoride emission. Phase 3. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1986-12-31

    The Phase 3 project involved the firing of test bricks under full scale and normal process conditions in four different plants utilizing tunnel kilns. Placement of test bricks across diagonal cross-sections of brick hacks facilitated a limited investigation of fluoride loss characteristics versus hack siting. Comparative effects were observed among the different raw material and additive blends comprising the test bricks. The effects of density of car packing and other process conditions were observed. Analytical comparisons were made between dried unfired and fired brick fluoride contents to yield interpretable fluoride changes. Key conclusions indicated that major factors in controlling fluoride losses were: material (with calcium content a likely control leader), car packing density and cross-section (with the lower-loss materials most affected). Recommended future work would centre on correlation between full scale process fluoride losses and a select group of cationic components (particularly calcium) in the raw materials. 1 fig., 4 tabs.

  10. KHD combustion chamber. Flexible use of alternative fuels in the cement plant; KHD Brennkammer. Flexibler Einsatz von alternativen Brennstoffen im Zementwerk

    Energy Technology Data Exchange (ETDEWEB)

    Schuermann, Heiko [Humboldt Wedag GmbH, Koeln (Germany)

    2012-07-01

    In many parts of the world, the use of alternative fuels is a recognized measure for reducing the CO{sub 2} emissions that result from burning primary fuels such as coal, oil and natural gas. Alternative or secondary fuels are the terms used for combustible residues from industrial and commercial manufacturing processes, agricultural production, and sorted municipal refuse. Due to the wide range of possible sources of alternative fuels, there is very great variation in their energy content, ash, moisture content, particle size, form, density etc., so there is no patent solution for their use in a cement plant. For proper operation of the rotary kiln, it is particularly important to use alternative fuel qualities that have good heat value and reactivity in order to achieve a stable, hot sintering zone and to completely burnout the highest possible amount of the fuel while it is suspended in the air stream. Combustion in the calciner places fewer demands on the properties of the alternative fuels than combustion in the rotary kiln burner does. This means that the calciner is the ideal combustion point for the usage of alternative fuels. To enable maximum possible flexibility for the combustion of widely differing alternative fuels in the calciner, KHD Humboldt Wedag offers the option of installing a combustion chamber in the modular PYROCLON calciner system. Due to the operating characteristics of this combustion chamber, which are described in the following sections of this article, even alternative fuels with low heat values and a low degree of preparation can be safely and completely burnt. (orig.)

  11. Cytotoxicity evaluation of five different dual-cured resin cements used for fiber posts cementation

    Science.gov (United States)

    Dioguardi, M; Perrone, D; Troiano, G; Laino, L; Ardito, F; Lauritano, F; Cicciù, M; Muzio, L Lo

    2015-01-01

    Custom-cast posts and cores are usually used to treat endodontically treated teeth. However, several researches have underlined how these devices may be a much higher elastic modulus than the supporting dentine and the difference in the modulus could lead to stress concentrating in the cement lute, leading to failure. The role of the cement seems to play a fundamental role in order to transfer the strength during the chewing phases. Aim of this research is to record the rate of cytotoxicity of five different dual-cured resin cements used for fiber posts cementation. We tested the cytotoxicity of this five materials on MG63 osteoblast-like cells through two different methods: MTT ([3-4,5-dimethylthiazol-2-yl]-2,5-diphenyltetrazolium bromide succinate) assay which tests for mitochondrial enzyme activity6 and xCELLigence® system. PMID:26309592

  12. The influence of cement mantle thickness and stem geometry on fatigue damage in two different cemented hip femoral prostheses.

    Science.gov (United States)

    Ramos, A; Simões, J A

    2009-11-13

    Experimental models can be used for pre-clinical testing of cemented and other type of hip replacements. Total hip replacement (THR) failure scenarios include, among others, cement damage accumulation and the assessment of accurate stress and strain magnitudes at the cement mantle interfaces (stem-cement and cement-bone) can be used to predict mechanical failure. The aseptic loosening scenario in cemented hip replacements is currently not fully understood, and methods of evaluating medical devices must be developed to improve clinical performance. Different results and conclusions concerning the cement micro-cracking mechanism have been reported. The aim of this study was to verify the in vitro behavior of two cemented femoral stems with respect to fatigue crack formation. Fatigue crack damage was assessed at the medial, lateral, anterior and posterior sides of the Lubinus SPII and Charnley stems. All stems were loaded and tested in stair climbing fatigue loading during one million cycles at 2 Hz. After the experiments each implanted synthetic femur was sectioned and analyzed. We observed more damage (cracks per area) for the Lubinus SPII stem, mainly on the proximal part of the cement mantle. The micro-cracking formation initiated in the stem-cement interface and grew towards the direction of cortical bone of the femur. Overall, the cement-bone interface seems to be crucial for the success of the hip replacement. The Charnley stem provoked more damage on the cement-bone interface. A failure index (maximum length of crack/maximum thickness of cement) considered was higher for the cement-stem interface of the Lubinus SPII stem. For a cement mantle thickness higher than 5 mm, cracking initiated at the cement-bone interface and depended on the opening canal process (reaming procedure and instrumentation). The analysis also showed that fatigue-induced damage on the cement mantle, increasing proximally, and depended on the axial position of the stem. The cement

  13. Design of Fit-for-Purpose Cement to Restore Cement-Caprock Seal Integrity

    Science.gov (United States)

    Provost, R.

    2015-12-01

    This project aims to study critical research needs in the area of rock-cement interfaces, with a special focus on crosscutting applications in the Wellbore Integrity Pillar of the SubTER initiative. This study will focus on design and test fit-for-purpose cement formulations. The goals of this project are as follows: 1) perform preliminary study of dispersing nanomaterial admixtures in Ordinary Portland Cement (OPC) mixes, 2) characterize the cement-rock interface, and 3) identify potential high-performance cement additives that can improve sorption behavior, chemical durability, bond strength, and interfacial fracture toughness, as appropriate to specific subsurface operational needs. The work presented here focuses on a study of cement-shale interfaces to better understand failure mechanisms, with particular attention to measuring bond strength at the cement-shale interface. Both experimental testing and computational modeling were conducted to determine the mechanical behavior at the interface representing the interaction of cement and shale of a typical wellbore environment. Cohesive zone elements are used in the finite element method to computationally simulate the interface of the cement and rock materials with varying properties. Understanding the bond strength and mechanical performance of the cement-formation interface is critical to wellbore applications such as sequestration, oil and gas production and exploration and nuclear waste disposal. Improved shear bond strength is an indication of the capability of the interface to ensure zonal isolation and prevent zonal communication, two crucial goals in preserving wellbore integrity. Understanding shear bond strength development and interface mechanics will provide an idea as to how the cement-formation interface can be altered under environmental changes (temperature, pressure, chemical degradation, etc.) so that the previously described objectives can be achieved. Sandia National Laboratories is a multi

  14. Evaluation of near-infrared tunable diode lasers for detection of transient emissions from a rotary kiln.

    Energy Technology Data Exchange (ETDEWEB)

    Shaddix, Christopher R.; Ottesen, David K.; Allendorf, Sarah W.; Miller, C. Andy (U.S. Environmental Protection Agency, Research Triangle Park, NC); Lemieux, Paul M. (U.S. Environmental Protection Agency, Research Triangle Park, NC)

    2003-12-01

    Near-infrared tunable diode lasers (TDLs) were evaluated for their suitability as fast-response combustion performance indicators during tests at the U.S. Environmental Protection Agency's pilot-scale Rotary Kiln Incinerator Simulator (RKIS) facility. Transient emissions (i.e., 'puffs') of various magnitudes and duration were generated by injecting a mixture of toluene and methylene chloride into the rotary kiln, through use of a computer-controlled liquid gun or by ram-loading containers of the waste surrogate adsorbed onto corncob. Two wavelength-modulated TDLs that span carbon monoxide (CO) and methane absorption lines at 1.57 and 1.65 pm, respectively, provided information on these species as well as total laser transmittance (an indicator of soot loading). Fiber-optic cables transmitted the laser light from the remotely situated TDLs to two line-of-sight measurement locations. In addition, the TDLs were used with a multi-pass optical cell to perform more sensitive extractive measurements. Over the optical pathlength available in this facility, in situ measurements of methane down to a concentration of {approx} 100 ppm were demonstrated during non-sooty conditions. CO could not be reliably quantified in situ, even at concentrations as high as 0.7%, due to the combination of weak absorption line strength and interfering water and carbon-dioxide hot-bands. The soot produced during the toluene/methylene chloride puffs typically attenuated over 90% of the TDL laser beam, preventing effective in situ TDL measurements during the puffs. In contrast, the extractive TDL measurements demonstrated good accuracy and sensitivity for both methane and CO under all reactor conditions. Furthermore, the in situ laser transmittance profiles during the puffs provided new insights into the composition of the puffs as a function of puff magnitude and residence time.

  15. Microscopic evaluation regarding time behavior of orthodontic cements used for disjunctor cementing

    OpenAIRE

    Ruxandra Bartok; Dimitriu B.; Varlan C.; Stanciu R; Sanziana Scarlatescu; Loredana Mitran; Mitran M.; Irina Gheorghiu; Ioana Suciu; Iliescu D.M.

    2015-01-01

    In order to fulfill their function, orthodontic devices must be cemented on teeth using orthodontic rings. The retention of the orthodontic ring is influenced mainly by the type of dental-ring adhesion. This study was initiated to determine possible microleakage events while using zinc phosphate cement Adhesor (Spofa Dental), conventional glass ionomer Ketac Cem (3M ESPE) and Fuji Ortho (GC) and a compomer Transbond Plus (3M Unitek). The results of the study are consistent with those reported...

  16. Serviceability and Reinforcement of Low Content Whisker in Portland Cement

    Institute of Scientific and Technical Information of China (English)

    CAO Mingli; WEI Jianqiang; WANG Lijiu

    2011-01-01

    In order to explore the serviceability and reinforcement of CaCO3 whisker in portland cement matrix,the durability of CaCO3 whisker and effect of low whisker content(0%-4.0%)on the working performance and mechanical properties of portland cement were investigated.The experimental results show that CaCO3 whiskers have a good stability and serviceability in cement,and should not significantly alter the rheological properties of the cement paste.The flexural and compressive strength of portland cement reinforced by CaCO3 whiskers was increased by 33.3% and 12.83%,respectively.

  17. Development of Clinical Cement of Nanoapatite and Polyamide Composite

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A new type of inorganicorganic biomimetic bone cement consisting of nanohydroxyapatite and polyamide 66 composite was investigated. This cement can be handled as paste and easily shaped into any contour. Nanoapatite and polyamide composite cement has a reasonable setting time, excellent washout resistance, high mechanical strength and bioactivity, and it is easily handled and shaped, which can be developed as a clinical cement. It can be predicted that nanoapatite/polymer composite cement would be a new trend of biomedical material, showing a promising prospect.

  18. CEMENT BONDED COMPOSITES – A MECHANICAL REVIEW

    Directory of Open Access Journals (Sweden)

    Stephan Frybort

    2008-05-01

    Full Text Available Over the last years promising cement bonded wood composites for structural purposes have evolved. Durability, toughness, high dimen-sional stability, resistance against environmental influences such as biodegradation or weathering but also availability of the raw material as well as economic factors are features which can make cement-bonded composites superior to conventionally bonded composites. This paper reviews the relationship of diverse parameters, including density and particle size on mechanical and physical properties of cement bonded composites, based on published sources from the last 60 years. For general and recent information about bonding mechanisms, compatibility and setting problems, determination and improvement of compatibility, the used raw materials as well as accelerators are discussed. The main part deals with failure mechanisms in connection with several production parameters. Furthermore, the influence of particle size and geometry, orientation of the particles, cement-wood ratio and the effect of accelerators and treatment of the particles on modulus of elasticity, modulus of rupture as well as thickness swelling are discussed.

  19. Alkali binding in hydrated Portland cement paste

    NARCIS (Netherlands)

    Chen, W.; Brouwers, H.J.H.

    2010-01-01

    The alkali-binding capacity of C–S–H in hydrated Portland cement pastes is addressed in this study. The amount of bound alkalis in C–S–H is computed based on the alkali partition theories firstly proposed by Taylor (1987) and later further developed by Brouwers and Van Eijk (2003). Experimental data

  20. Formulation of an injectable phosphocalcium cement

    Energy Technology Data Exchange (ETDEWEB)

    Goncalves, S. [CIRIMAT Equipe de Physico-Chimie des Phosphates ENSCT INP, Toulouse (France); TEKNIMED, Vic en Bigorre (France); Brouchet, A.; Delisle, B. [CHU Rangueil, Toulouse (France). Service d' Anatomie Pathologie; Freche, M.; Lacout, J.L. [CIRIMAT Equipe de Physico-Chimie des Phosphates ENSCT INP, Toulouse (France); Rodriguez, F. [Lab. de Galenique, Chmin des Maraichers, Toulouse (France)

    2001-07-01

    In orthopedic surgery, the loss or the reinforcement of osseous substance often requires filling of the defective part. In order to make the surgical operations easier we sought to make an injectable form. This study examined the effect of silicone and polyglycol on the injectability, setting time and mechanical properties of the cement. The basic solid phase was composed of a mixture of tetracalcium phosphate (Ca{sub 4}(PO{sub 4}){sub 2}O), {alpha}-tricalcium phosphate (Ca{sub 3}(PO{sub 4}){sub 2}) and sodium glycerophosphate. The basic liquid phase was made up of lime, orthophosphoric acid and water. Silicone was previously dissolved in cyclohexane and introduced in the solid phase. Polyglycol is a water-soluble compound so it is introduced in the liquid phase. For the mechanical properties, the strong increase in the percentage of additives decreased the compressive strength. Silicone and polyglycol made it possible to improve viscosity without modifying the basic setting time. The rate of evolution was different with the two different additives. From the data it was possible to optimize the formulation of cements to give predicted properties. Testing the in vivo implantation of the cement has already started. Preliminary results show the perfect osteointegration of the new cements without reactions to the foreign body in spite of the presence of silicone. (orig.)

  1. Kinetics of strength gain of biocidal cements

    Directory of Open Access Journals (Sweden)

    Rodin Aleksandr Ivanovich

    Full Text Available Biocorrosion becomes the determinative durability factor of buildings and constructions. Damages of construction materials caused by bacteria, filamentous fungi, actinomycetes constitute a serious danger to the constructions of a building or a structure and to the health of people. Biodeteriorations are typical both in old and new constructions. A great quantity of destruction factors of industrial and residential buildings under the influence of microorganisms was established in practice. Providing products and constructions based on concretes fungicidal and bactericidal properties is an important direction of modern construction material science. The most efficient way to solve this task is creation of biocidal cements. The article presents the results of experimental studies of kinetic dependences of strength gain by biocidal cements by physico-mechanical and physico-chemical analysis methods. The identical velocity character of initial hydration of the developed compositions of biocidal cements is set, as well as a more calm behavior of hardening processes at later terms. It has been established that the compositions of biocidal cements modified by sodium sulfate and sodium fluoride possess the greatest strength.

  2. Marginal adaptation of ceramic inserts after cementation

    NARCIS (Netherlands)

    Ozcan, M; Pfeiffer, P; Nergiz, [No Value

    2002-01-01

    The advantage of using ceramic inserts is to prevent major drawbacks of composite resins such as polymerization shrinkage, wear and microleakage. This in vitro study evaluated the marginal adaptation of two approximal ceramic insert systems after cementation to the cavities opened with ultrasonic ti

  3. Absorption Characteristics of Cement Combination Concrete Containing Portland Cement, fly ash, and Metakaolin

    Directory of Open Access Journals (Sweden)

    Folagbade S.O.

    2016-03-01

    Full Text Available The resistance to water penetration of cement combination concretes containing Portland cement (PC, fly ash (FA, and metakaolin (MK have been investigated at different water/cement (w/c ratios, 28-day strengths, and depths of water penetration using their material costs and embodied carbon-dioxide (eCO2 contents. Results revealed that, at equal w/c ratio, eCO2 content reduced with increasing content of FA and MK. MK contributed to the 28-day strengths more than FA. Compared with PC, FA reduced cost and increased the depth of water penetration, MK increased cost and reduced the depth of water penetration, and their ternary combinations become beneficial. At equal strengths and levels of resistance to water penetration, most of the cement combination concretes are more environmentally compatible and costlier than PC concrete. Only MK binary cement concretes with 10%MK content or more and ternary cement concretes at a total replacement level of 55% with 10%MK content or more have higher resistance to water penetration than PC concrete.

  4. Retention of overdenture posts cemented with self-adhesive resin cements.

    Science.gov (United States)

    Elsayed, Mohamed Ezzat; El-Mowafy, Omar; Fenton, Aaron

    2009-01-01

    This study investigated the effects of two self-adhesive resin cements on the retention of overdenture anchor posts after 30 days of aging in water. Forty caries-free human canines were randomly assigned to four test groups. Uni-Anchor posts were cemented to specimens in groups A and B with Breeze and Maxcem self-adhesive resin cements, respectively. In groups C and D, Fuji glass-ionomer cement and Fleck's zinc phosphate cement were used, respectively. Specimens were stored in distilled water at 37 degrees C for 30 days. Each specimen was loaded in tension in an Instron universal testing machine. The maximum force required to dislodge each post was recorded. Means and standard deviations (SDs) were calculated and data were statistically analyzed with analysis of variance (ANOVA). Means and SDs were 706.5 +/- 204.6 N for Breeze, 585.1 +/- 213.5 N for Maxcem, 449.2 +/- 181.1 N for Fuji, and 330.4 +/- 120.6 N for Fleck's. ANOVA revealed significant differences among the means (P < .0003). Adhesive failure was observed with all groups except group A, in which eight specimens underwent a cohesive fracture of the dentin. Breeze cement (group A) resulted in the highest retention force and most frequent cohesive failure and thus would be expected to clinically perform in a superior manner.

  5. Reactive-Transport Model of Buffer Cementation

    Energy Technology Data Exchange (ETDEWEB)

    Arthur, Randy; Wei Zhou [Monitor Scientific LLC, Denver, CO (United States)

    2005-10-15

    Thermal gradients during the early, non-isothermal period of near-field evolution in a KBS-3 repository for spent nuclear fuel could alter the mineralogy of the bentonite buffer and cause the constituent clay particles to become cemented together by mineral precipitates. Cementation is a potential concern because it could alter the ductility, mechanical strength and swelling pressure of the buffer, thereby possibly adversely affecting the primary performance function of this key barrier to provide a stable diffusional transport pathway between the canister and rock. The present study uses the TOUGHREACT computer program to simulate reactive-transport processes that are thought to control buffer cementation. TOUGHREACT is generally applicable to problems involving non-isothermal, multiphase reactive transport in variably saturated media. For cementation problems, the modeling approach must account specifically for the temperature dependence of equilibrium and kinetic constraints on dissolution/precipitation reactions involving the primary smectite clays and accessory phases in bentonite, and for diffusive transport of aqueous reactants and products along concentration gradients that are aligned with, or in opposition to, the direction of decreasing temperatures across the near field. The modeling approach was evaluated in two stages. A conceptual model of buffer cementation was first calibrated using observations from field tests carried out at the Stripa mine and Aespoe HRL (LOT pilot experiments). The calibrated model was then used to simulate the geochemical evolution of the KBS-3 buffer during the non-isothermal period of repository evolution. This model accounts for the imbibition of groundwater from a granitic host rock into initially unsaturated buffer materials under capillary and hydraulic pressure gradients, and uses realistic time-temperature constraints on the thermal evolution of the near-field. Preliminary results suggest that the total extent of

  6. Practical clinical considerations of luting cements: A review.

    Science.gov (United States)

    Lad, Pritam P; Kamath, Maya; Tarale, Kavita; Kusugal, Preethi B

    2014-02-01

    The longevity of fixed partial denture depends on the type of luting cement used with tooth preparation. The clinician's understating of various cements, their advantages and disadvantages is of utmost importance. In recent years, many luting agents cements have been introduced claiming clinically better performance than existing materials due to improved characteristics. Both conventional and contemporary dental luting cements are discussed here. The various agents discussed are: Zinc phosphate, Zinc polycarboxylate, Zinc oxide-eugenol, Glass-ionomer, Resin modified GIC, Compomers and Resin cement. The purpose of this article is to provide a discussion that provides a clinical perspective of luting cements currently available to help the general practitioner make smarter and appropriate choices. How to cite the article: Lad PP, Kamath M, Tarale K, Kusugal PB. Practical clinical considerations of luting cements: A review. J Int Oral Health 2014;6(1):116-20. PMID:24653615

  7. Mechanical Properties and Decay Resistance of Hornbeam Cement Bonded Particleboards

    Directory of Open Access Journals (Sweden)

    Antonios N. Papadopoulos

    2008-01-01

    Full Text Available Cement bonded particleboards were manufactured from hornbeam (Carpinus betulus L. wood particles. Hydration tests were carried out to determine the inhibitory index in order to characterise wood-cement compatibility. The results revealed that the mixture of hornbeam-cement can be classified as moderate inhibition. Two wood: cement ratios were applied in this study, namely, 1 : 3 and 1 : 4, for the board manufacture. It was found that an increase of cement-wood ratio resulted in an improvement in all properties examined, except MOR. All properties of the boards made from 1 : 4 wood: cement ratio surpassed the minimum requirements set forth by the building type HZ code. Boards were exposed to brown and white rot fungi, Coniophora puteana, and Trametes versicolor, respectively. Overall, both fungi failed to attack the cement-bonded boards.

  8. Instrumentation and measurements of temperatures of a load of bricks in a tunnel kiln using natural gas; Instrumentacao e medicao de temperaturas em uma carga de tijolos no interior de um forno tunel a gas natural

    Energy Technology Data Exchange (ETDEWEB)

    Jahn, T.G.; Lehmkuhl, W.A.; Hartke, Rafael Fernando; Dadam, A.P.; Nicolau, V.P. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

    2004-07-01

    The analysis of the thermal efficiency of ceramics kilns, a big difficulty is the experimental determination of the temperature distribution inside the kiln load. The biggest challenge is the instrumentation, since the sensors should accompany the brick load through out the kiln, which may reach a length greater than 100 m, with their connection cables exposed to temperature greater than 300 deg C. These results are important to identify under what conditions are submitted internal layers of the brick load, to determine the best brick arrangements in cart load. This work permits a best understanding of firing cycles used in the tunnels kilns. The mathematical treatment and understanding of the data will permit to create experimental analysis tools, which should be useful in other problems. (author)

  9. Assessment of cement durability in repository environment

    International Nuclear Information System (INIS)

    The present research aimed at investigating the durability of cement paste under nuclear waste repository conditions using accelerated tests. Cement paste samples are examined after being exposed to the environmental conditions that are expected to prevail in the repository environment and the results are compared with those obtained with unexposed specimens or specimens exposed to reference conditions. The following exposure conditions were selected: a) Immersion in salt solution, distilled water, or kept in dry storage; b) Room temperature (20 C. degrees) or high temperature (60 C. degrees); c) Immersion time of 30 days or 60 days (not for dry storage); d) Irradiation to a dose of (400 kGy) or background radiation (0 kGy). After exposure to the stressing conditions, the effects of each factor on the cement paste samples were observed by changes in their characteristics. Compressive strength tests were performed on all samples and some of them were investigated in terms of changes in mineralogy by X-ray diffraction (XRD) and thermo-gravimetric analysis (TGA). With the results obtained so far it was possible to point out the following conclusions. First, after a period of immersion in water, cement paste samples further hydrated and presented higher mechanical resistance, as expected. Secondly, dry storage did not allow a complete hydration as a consequence of pore water evaporation. High temperatures intensified this process and led to the ettringite decomposition to meta-ettringite. Thirdly, higher temperature accelerated hydration kinetics and promoted higher mechanical resistance in samples kept under immersion. Fourthly, the irradiation dose applied was unable to change the mineralogy of cement paste samples and fifthly, no statistically significant differences were observed between 30 or 60 days exposure time, for the test conditions

  10. 室内TDR试验监测石灰矿渣加固粘性土的物理化学反应过程%Laboratory TDR monitoring of physico-chemical process in lime kiln dust stabilized clayey soils

    Institute of Scientific and Technical Information of China (English)

    陈仁明; DAITA; R; K; DRNEVICH; V; P; KIM; D; H

    2006-01-01

    石灰矿渣和水泥矿渣常用于加固道路基层的粘性土.目前现场一般采用未加固土的最大干密度和最优含水率来评价加固土的压实施工质量.但是粘性土掺加了石灰后,发生了复杂的物理化学反应,使得其压实特性与未加固土有很大的不同.采用时域反射计监测石灰加固土内的物理化学反应过程.试验时将不同石灰矿渣掺和量和含水率的Orchard粘土通过标准击实试验夯实于击实筒中,用TDR监测其中的物理化学反应,针式贯入仪监测强度的增长.试验发现,电导率和介电常数的变化反应了土中的离子交换和硬化反应的过程.初始电导率(1 d之内)的减小揭示了石灰矿渣的掺和量的大小,而长期电导率的减小揭示了强度的增长.试验表明,时域反射计技术可用于评价石灰加固土的施工质量.%By-product materials like lime kiln dust (LKD) and cement kiln dust (CKD) begin to be used in the highways and airfield subgrades for improving natural soils to make them suitable construction materials. Most often, dry density and water content are measured in the field for the quality control purposes. Due to the complex physico-chemical reactions in the mixture,the maximum dry density and the optimum water content of the stabilized soils are always quite different from those of natural soil, which make it difficult to evaluate the quality of the stabilized soil. The physico-chemical process in LKD stabilized soil resulted in the change of the electromagnetic properties, which could be monitored by robust, automated, time domain reflectrometry (TDR) technology. LKD stabilized orchard clay with different dosages of LKD and water content were compacted in standard molds. The electrical conductivity and apparent dielectric constant were monitored by TDR to investigate the physico-chemical processes. Needle penetrometer tests were also done on replicate samples at different curing time. It was found that

  11. In vitro tensile strength of luting cements on metallic substrate.

    Science.gov (United States)

    Orsi, Iara A; Varoli, Fernando K; Pieroni, Carlos H P; Ferreira, Marly C C G; Borie, Eduardo

    2014-01-01

    The aim of this study was to determine the tensile strength of crowns cemented on metallic substrate with four different types of luting agents. Twenty human maxillary molars with similar diameters were selected and prepared to receive metallic core castings (Cu-Al). After cementation and preparation the cores were measured and the area of crown's portion was calculated. The teeth were divided into four groups based on the luting agent used to cement the crowns: zinc phosphate cement; glass ionomer cement; resin cement Rely X; and resin cement Panavia F. The teeth with the crowns cemented were subjected to thermocycling and later to the tensile strength test using universal testing machine with a load cell of 200 kgf and a crosshead speed of 0.5 mm/min. The load required to dislodge the crowns was recorded and converted to MPa/mm(2). Data were subjected to Kruskal-Wallis analysis with a significance level of 1%. Panavia F showed significantly higher retention in core casts (3.067 MPa/mm(2)), when compared with the other cements. Rely X showed a mean retention value of 1.877 MPa/mm(2) and the zinc phosphate cement with 1.155 MPa/mm(2). Glass ionomer cement (0.884 MPa/mm(2)) exhibited the lowest tensile strength value. Crowns cemented with Panavia F on cast metallic posts and cores presented higher tensile strength. The glass ionomer cement showed the lowest tensile strength among all the cements studied. PMID:25140718

  12. Stiffness and strength of composite acrylic bone cements

    Directory of Open Access Journals (Sweden)

    I. Knets

    2007-01-01

    Full Text Available Purpose: Different acrylic bone cements based upon PMMA-MMA system are applicable for implant fixation inbone tissue. The aim of present study is the optimisation of the structure of some new bone acrylic cements madeon the basis of PMMA-ethylmethacrylate-triethyleneglycoldimethacrylate and bone cements having additives (HAand radio pacifier, and the finding of the effect of these modifications on the flexural strength and stiffness.Design/methodology/approach: Different new bone cements on the basis of PMMA-EMA-TEGDMA system(ABC were developed experimentally. The stiffness and strength of the samples of these modified cements weredetermined in the special three point bending equipment.Findings: A comparison of the flexural properties of new PMMA-EMA-TEGDMA cements and commercialavailable PMMA-MMA cement showed that commercial bone cement had larger values of ultimate strengthand modulus of elasticity, but the difference is not very important. As concerns the polymerisation peaktemperature, then there is a significant difference between commercial PMMA-MMA cement (~ 800C andPMMA-EMA-TEGDMA modified cements (50 – 600C. The introduction of 10% and 18% of HA into solidphase does not influence essentially strength and modulus of elasticity of the PMMA-EMA-TEGDMA bonecements. The introduction of radio pacifier BaSO4 into bone cement leads to flexural strength diminishing.Low polymerisation peak temperature and appropriate mechanical properties of bone cements developed allowsregarding new 3-D structure acrylic bone cements as promising biomaterials.Research limitations/implications: It is supposed to carry out animal testing to learn more about reaction ofmodified implanted material on the biological environment.Practical implications: The new materials could be efficiently used as bone cements because they will notdamage surrounding biological tissue during curing.Originality/value: Paper is providing the new information about possibilities to

  13. RESEARCH ON OPTIMIZATION OF THE STRUCTURE OF CERAMIC INDUSTRIAL KILN BODY'S MASONRY MATERIALL%陶瓷工业窑炉窑体砌筑材料结构优化探讨

    Institute of Scientific and Technical Information of China (English)

    陈功备; 胡国林; 陈鹏

    2011-01-01

    This paper has designed the calculation program of kiln-body lost heat by means of Visual Basic. Studied on various kiln structures, the figures of kiln-body lost heat has been obtained, which can be used for kiln-design. Through of analyzing of the kiln-cost the optimal kiln structure has been also suggested.%用Visual Basic(简称VB)设计了窑体散热计算程序,通过对不同陶瓷工业窑的窑体砌筑材料方案的探讨,得出了当代陶瓷窑炉典型窑体砌筑方案的窑体散热图,可供窑炉设计人员计算时查询。本文还对各窑体结构进行了成本分析,提出了保证年热损失费用与窑体保温工程投资的年分摊费用之和为最小值结构方案。

  14. Obtaining mineral powder for bitumen cement

    Energy Technology Data Exchange (ETDEWEB)

    Barabas, S.; Dlugoiz, B.; Frackowiak, F.; Nowakowski, S.; Walasek, J.; Wisniewski, L.; Wozniakowski, B.

    1979-07-30

    In order to prepare mineral powder used as a filler for bitumen cement, especially for road and runway coatings, combined grinding of three sedimentary rocks in the following proportions is carried out: 18-75 percent sandstone, 19-63 percent dolomites and limestones and less than or equal to 13 percent clayey shales to obtain the granulometric composition required in roadbuilding. The sandstone consists primarily of quartz with small amounts of feldspars, quartzites and other rock cemented by carbonate, carbonate-clay and clay cement. Some of the silocon dioxide is bound to A1203, CaO, K20 and Na20 in the form of feldspars. The carbonate cement contains along with CaO, MgO and A1203 also organic carbon which determines the high activity of the mineral powder obtained after grinding. Carbonate components are represented primarily by dolomite and calcite, and secondarily by clay minerals, quartzite pelite, bituminous v-v, mica, gypsum and adhydrite. The shales consist primarily of bituminous shale and dolomite shale. The chemical composition of the rock for manufacture of the mineral powder (percent): sandstone -- Si02 74.17, A1203 4.52, Ca0 6.29, Mg0 1.43, C02 2.65, Corg 0.38; dolomites and sanstones -- Si02 17.59, A1203 6.54, Ca0 23.59, MgO 19.96, CO2 31.10, Corg 0.86; shales Si02 24.38, A1203 10.00, Ca0 10.35, MgO 7.38, CO2 16.66, Corg 4.01. A similar feestock for combined grinding makes it possible to obtain continuity of the grain composition and simplies grinding to the required sizes (greater than or equal to 80 percent finer than 0.075 mm). Solid and larger grains of quartz and dolomite improve the roughness of the cement, and fine and less hard grains of calcite, kaolinite, and gypsum stabilize the cement.

  15. The contemporary cement cycle of the United States

    Science.gov (United States)

    Kapur, A.; Van Oss, H. G.; Keoleian, G.; Kesler, S.E.; Kendall, A.

    2009-01-01

    A country-level stock and flow model for cement, an important construction material, was developed based on a material flow analysis framework. Using this model, the contemporary cement cycle of the United States was constructed by analyzing production, import, and export data for different stages of the cement cycle. The United States currently supplies approximately 80% of its cement consumption through domestic production and the rest is imported. The average annual net addition of in-use new cement stock over the period 2000-2004 was approximately 83 million metric tons and amounts to 2.3 tons per capita of concrete. Nonfuel carbon dioxide emissions (42 million metric tons per year) from the calcination phase of cement manufacture account for 62% of the total 68 million tons per year of cement production residues. The end-of-life cement discards are estimated to be 33 million metric tons per year, of which between 30% and 80% is recycled. A significant portion of the infrastructure in the United States is reaching the end of its useful life and will need to be replaced or rehabilitated; this could require far more cement than might be expected from economic forecasts of demand for cement. ?? 2009 Springer Japan.

  16. Contamination effects of drilling fluid additives on cement slurry

    Directory of Open Access Journals (Sweden)

    Youzhi Zheng

    2015-10-01

    Full Text Available During the cementation of deep wells, contamination at the contact surface between cement slurry and drilling fluid will present a technical challenge, which may threaten operation safety. To deal with the problem, lab tests and analysis were performed specifically on the compatibility of fluids during cementation in Sichuan and Chongqing gas fields. Impacts of commonly used additives for drilling fluids were determined on fluidity and thickening time of conventional cement slurry. Through the infrared spectrum analysis, SEM and XRD, infrared spectrum data of kalium polyacrylamide (KPAM and bio-viscosifier were obtained, together with infrared spectrum, SEM and XRD data of cement slurry with additives. Contamination mechanisms of the cement slurry by conventional additives for drilling fluid were reviewed. Test results show that both KPAM and bio-viscosifier are such high-molecular materials that the long chains in these materials may easily absorb cement particles in the slurry to form mixed network structures; as a result, cement particles were prone to agglomeration and eventually lost their pumpability. Finally, assessment of and testing methods for the contamination effects of drilling fluid additives on cement slurry were further improved to form standards and codes that may help solve the said problems. This study will provide technological supports for the preparation of drilling fluids with desirable properties prior to cementation, the selection of optimal drilling fluids additives, and the development of innovative drilling fluids additives.

  17. Experimental study on the electrical resistivity of soil cement admixtures

    Science.gov (United States)

    Liu, Song Yu; Du, Yan Jun; Han, L. H.; Gu, M. F.

    2008-05-01

    Recently in China, soil cement is widely used to improve the soft ground in the highway construction engineering. Literature studies are mainly investigating the mechanical properties of the soil cement, while its properties of the electrical resistivity are not well addressed. In this paper, the properties of the electrical resistivity of the reconstituted soil-cement and the in situ soil cement columns are investigated. The test results show that the electrical resistivity of the soil cement increases with the increase in the cement-mixing ratio and curing time, whereas it decreases with the increase in the water content, degree of saturation and water cement ratio. A simple equation is proposed to predict the electrical resistivity of soil cement under the condition of the specified curing time and water cement ratio. It is found that the electrical resistivity has a good relationship with the unconfined compression strength and blow count of SPT. It is expected that the electrical resistivity method can be widely used for checking/controlling the quality of soil cement in practice.

  18. MEASUREMENT OF SECOND AIR TEMPERATURE OF CLINKER ROTOR KILN%水泥回转窑的二次风温测量

    Institute of Scientific and Technical Information of China (English)

    简淼夫; 张薇; 李昌勇

    2001-01-01

    对水泥回转窑二次风温的测量误差来源进行了分析,指出了现行二次风温定义的测量点不便进行实测,造成实际选择的测量点不满足定义要求是测量误差的主要来源,并提出了新的理论二次风温的定义和测量方法。%The error sources of measuring the second air temperature of the clinker rotor, kiln were studied. It indicated that main error is difference between the measurement position of definition of the second air temperature used in the kiln and the real position of the measurement. Based on this results, a new definition and measurement method of the second air temperature was offered.

  19. 轮带裂纹的修复补焊工艺%Repairing Welding Process of the Crack in Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    生利英

    2012-01-01

    The repairing welding process for the cracks in rotary kiln was introduced. Practices prove that, taking the process measures, such as preheating before welding, CO2 gas shielded arc welding and Lincoln flux cored wire, annealing after welding and multiple penetration testing and ultrasonic exploration welding process, can guarantee to achieve the desired effect after welding in rotary kiln.%介绍回转窑轮带裂纹修复补焊工艺.实践证明,通过采取焊前预热,CO2tAr气体保护焊和林肯药芯焊丝,焊后退火及焊接过程中多次渗透探伤和超声波探伤等焊接工艺,可以保证补焊后轮带达到预期使用效果.

  20. Design of Ultra-wide Tunnel Kiln for Sanitary Ceramics%卫生陶瓷超大截面隧道窑的设计

    Institute of Scientific and Technical Information of China (English)

    郭俊平; 曾令可

    2015-01-01

    Building an ultra-wide tunnel kiln is one of the most effective ways to increase sanitary ceramic output and reduce energy consumption. This paper discusses critical issues on wide tunnel kiln design and construction with the aim to contribute to the energy conservation, product quality and quantity enhancement, and market competitiveness improvement of enterprises in this industry.%制备宽断面隧道窑是卫生陶瓷增加产量、节能降耗最有效的手段之一,本文就宽断面隧道窑设计及建造中的关键性问题进行陈述,祈望能为行业的节能降耗,产量更上一层楼,增加企业市场竞争力作贡献。