WorldWideScience

Sample records for cement kilns

  1. Spalling Resistant Bauxite Based Bricks for Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Peng Xigao

    2011-01-01

    @@ 1.Scope This standard specifies the term,definition,classification,labeling,technical requirements,test methods,inspection rules,packing,marking,transportation,storage,and quality certificate of spalling resistant bauxite based bricks for cement kiln.This standard is applicable to the spalling resistant bauxite based bricks for cement kiln.

  2. Utilization from Cement Kiln Dust in Removal of Acid Dyes

    Directory of Open Access Journals (Sweden)

    Mohamed E.S.I. Saraya

    2012-01-01

    Full Text Available Problem statement: The growth of industries and day to day changes in human activities has resulted in an increase in the volume and complexity of wastewater to the environment. Textile industry is one of the most water consumers industries of Egypt, thus discharges large amounts of wastewater effluents during processing, especially, in the coloring and washing steps. Cement kiln dust is a solid waste in cement manufacturing. Approximately 2.5-3.0 (6-9% million tons of cement kiln dust is produced annually in Egypt and that cause significant environmental problems. Approach: This study aims to investigate removal of some acid dyes from aqueous solution using cement kiln dust and monitoring the dye in colored cement kiln dust. Solution with 0.4 g L-1 concentration was treated with cement kiln dust until the color of dye disappears. The colored cement kiln residue was separate by filtration and dried. The concentration of dye was measured before and after treatment by UV-Vis spectroscopy as well as after washing of colored residue. Also, the colored residue was investigated with, XRD, IR and DSC techniques as well as the loss on ignition at 450°C. Results: The results found that the cement kiln dust has the power to remove all existing acid dyes and the residue has the same color of dye. When colored residue was washed with water, there was no back diffusion of dye in to water. This may be mainly due to chemical reaction that took place between cement kiln dust and dye. Thus analysis such as IR, XRD and DSC are in agreement with these results. Conclusion: CKD is efficient in the processes of dye removal from aqueous solutions. The interaction between acid dye and CKD is fast (just minutes. So, we suggest using spent CKD for dye removal of waste water.

  3. Utilization from Cement Kiln Dust in Removal of Acid Dyes

    OpenAIRE

    Mohamed E.S.I. Saraya; Mahmoud E.S. Aboul-Fetouh

    2012-01-01

    Problem statement: The growth of industries and day to day changes in human activities has resulted in an increase in the volume and complexity of wastewater to the environment. Textile industry is one of the most water consumers industries of Egypt, thus discharges large amounts of wastewater effluents during processing, especially, in the coloring and washing steps. Cement kiln dust is a solid waste in cement manufacturing. Approximately 2.5-3.0 (6-9%) million tons of cement kiln dust is pr...

  4. Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

    OpenAIRE

    Yufei Yang; Jingchuan Xue; Qifei Huang

    2013-01-01

    To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As) in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA) and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O) were mixed with cement production raw materials and calcined to produce cement clinker. Then, ...

  5. Composite Control of Precalciner Exit Temperature in Cement Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    赵晨; 诸静

    2003-01-01

    A composite control strategy for the precalciner exit temperature in cement kiln is introduced based on a mathematical model. In this model, the raw meal flow, coal powder flow and wind flow are taken as three input variables, the clinker fow and exit teperature of cement kiln are output variables, and other influencing factors are considered as disturbance. A composite control system is synthesied by integrating self-learning PID, fuzzy and feedforward function into a combined controller, and the arithmetics for the self-learning PID controller, fuzzy controller and feedforward controller are elaborated respectively. The control strategy has been realized by software in real practice at cement factory. Application results show that the composite control technology is superior to the general PID control in control effect, and is suitable to the industrial process control with slow parameter variation, nonlinearity and uncertainty.

  6. Cement Kiln Flue Gas Recovery Scrubber Project; FINAL

    International Nuclear Information System (INIS)

    The Cement Kiln Flue Gas Recovery Scrubber Project was a technical success and demonstrated the following: CKD can be used successfully as the sole reagent for removing SO2 from cement kiln flue gas, with removal efficiencies of 90 percent or greater; Removal efficiencies for HCl and VOCs were approximately 98 percent and 70 percent, respectively; Particulate emissions were low, in the range of 0.005 to 0.007 grains/standard cubic foot; The treated CKD sorbent can be recycled to the kiln after its potassium content has been reduced in the scrubber, thereby avoiding the need for landfilling; The process can yield fertilizer-grade K2SO4, a saleable by-product; and Waste heat in the flue gas can provide the energy required for evaporation and crystallization in the by-product recovery operation. The demonstration program established the feasibility of using the Recovery Scrubber(trademark) for desulfurization of flue gas from cement kilns, with generally favorable economics, assuming tipping fees are available for disposal of ash from biomass combustion. The process appears to be suitable for commercial use on any type of cement kiln. EPA has ruled that CKD is a nonhazardous waste, provided the facility meets Performance Standards for the Management of CKD (U.S. Environmental Protection Agency 1999d). Therefore, regulatory drivers for the technology focus more on reduction of air pollutants and pollution prevention, rather than on treating CKD as a hazardous waste. Application of the Recovery Scrubbe(trademark) concept to other waste-disposal operations, where pollution and waste reductions are needed, appears promising

  7. Research on performance of cement with kiln dust-activated coal gangue

    Energy Technology Data Exchange (ETDEWEB)

    Chun Mei Wang; Jing Wang; Li Rong Yang [Hebei University of Science and Technology, Tangshan (China)

    2009-07-01

    The setting times and strength of cement substituting kiln dust-activated coal gangue for part of clinker was tested. The performance of sulphate resistance and restraining alkali silica reaction (ASR) of cement with 30% kiln dust-activated coal gangue was studied. The results indicate: the setting times of cement mixed with kiln dust-activated coal gangue is delayed and the early strength and later strength of cement with 10% kiln dust-activated coal gangue is improved to some extent, but the strength is reduced with farther increasing the content of kiln dust-activated coal gangue that replaces clinker, and obviously decreased when content of kiln dust-activated coal gangue is 30%; the performance of resisting sulphate of cement with 30% kiln dust-activated coal gangue is better enhanced; ASR is restrained to some extent.

  8. A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

    Science.gov (United States)

    Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

    2015-06-01

    Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

  9. Coal acid mine drainage treatment using cement kiln dust

    OpenAIRE

    Edgar Alberto Martínez; Jorge Iván Tobón; Juan Guillermo Morales

    2014-01-01

    Sulphurs are present in different rocks. During mining activities and the sulphur removal processes Acid Mine Drainage (AMD) may be produced, by sulphate ions (SO4 2-) in solution. AMDs are the main source of pollution from mining operations and in Colombia their discharge into natural bodies of water must comply with national environmental regulations (pH between 5 and 9). Cement Kiln Dust (CKD), with calcium carbonate as its main component, from a Cementos Argos S.A. plant was used to neutr...

  10. Combustion of large solid fuels in cement rotary kilns

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, Anders Rooma

    2012-03-15

    The cement industry has a significant interest in replacing fossil fuels with alternative fuels in order to minimize production costs and reduce CO{sub 2} emissions. These new alternative fuels are in particular solid fuels such as refuse derived fuel (RDF), tire-derived fuel (TDF), meat and bone meal (MBM), waste wood, sewage sludge, paper and plastics. This thesis provides an insight into the utilization of solid alternative fuels in the material inlet end of rotary kilns. This position is interesting because it allows utilization of large fuel particles, thereby eliminating the need for an expensive shredding of the fuels. The challenge, however, is that the solid fuels will be mixed into the cement raw materials, which is likely to affect process stability and clinker quality, as described above. The mixing of fuels and raw materials was studied experimentally in a pilot-scale rotary drum and was found to be a fast process, reaching steady state within few drum revolutions. Thus, heat transfer by conduction from the cement raw materials to the fuel particles is a major heat transfer mechanism rather than convection or radiation from the freeboard gas above the material bed. Consequently, the temperature of the cement raw materials becomes a factor of great importance for heating the fuel particles. Combustion of different alternative fuels has been investigated experimentally in a pilot-scale rotary furnace under conditions similar to those in the material inlet end of cement rotary kilns. The main focus was on tire rubber and pine wood which are relevant fuels in this context. Heating, drying and devolatilization of alternative fuels are fast processes that primarily depend on heat transfer and fuel particle size. Devolatilization of a large wood or tire particle with a thickness of 20 mm at 900 deg. C is for example around 2 minutes. By contrast, char oxidation is a slow process which may greatly reduce the amounts of solid fuels to be utilized in the

  11. Cement kiln dust: a potential feed ingredient for livestock

    Energy Technology Data Exchange (ETDEWEB)

    Wheeler, W.E.

    1978-01-01

    Cement kiln dust (composition given) from a manufacturing plant in Georgia stimulated growth and improved feed efficiencies of steers provided a basal complete diet formulated to satisfy all known requirements. Carcasses of steers fed kiln dust had more fat over the ribs and a higher marbling score than controls; organ wts. were not different from controls. Reticulorumen pH was increased from 6.21 to 6.80 by the dust and the pH values of the abomasal. small-intestinal, and cecal contents were also increased. The ration containing kiln dust was higher in Pb, As, and Se than the control diet. Kidneys and livers from all steers contained no As or Hg; their Cd content was not affected by diet; kidneys of dust-fed steers had elevated, high-normal levels of Pb, but Pb of the liver was not affected; Se levels of kidney were elevated by feeding the dust, but the basal ration was marginal in Se, and no signs of Se toxicity were observed.

  12. Carpet As An Alternative Fuel in Cement Kilns

    Energy Technology Data Exchange (ETDEWEB)

    Matthew J Realff

    2007-02-06

    Approximately 5 billion lbs of carpet will be removed from buildings in the US each year for the foreseeable future. This carpet is potentially a valuable resource because it contains plastic in the face of the carpet that can be re-used. However, there are many different types of carpet, and at least four major different plastics used to make the face. The face is woven through a backing fabric and held in place by a “glue” that is in most cases a latex cross-linked polymer which is heavily loaded with chalk (calcium carbonate). This backing has almost no value as a recycled material. In addition, carpet is a bulky material that is difficult to handle and ship and must be kept dry. It would be of significant benefit to the public if this stream of material could be kept out of landfills and some of its potential value unlocked by having high volume alternatives for recycled carpet use. The research question that this project investigated was whether carpet could be used as a fuel in a cement kiln. If this could be done successfully, there is significant capacity in the US cement industry to absorb carpet and use it as a fuel. Cement kilns could serve as a way to stimulate carpet collection and then side streams be taken for higher value uses. The research demonstrated that carpet was technically a suitable fuel, but was unable to conclude that the overall system could be economically feasible at this time with the constraints placed on the project by using an existing system for feeding the kiln. Collection and transportation were relatively straightforward, using an existing collector who had the capacity to collect high volumes of material. The shredding of the carpet into a suitable form for feeding was more challenging, but these problems were successfully overcome. The feeding of the carpet into the kiln was not successfully carried out reliably. The overall economics were not positive under the prevailing conditions of costs for transportation and size

  13. Environmental production : use of waste materials in cement kilns in China

    OpenAIRE

    Wang, Ning

    2008-01-01

    This report mainly talks about utilizing the cement kiln to dispose wastes. In China, there are huge amounts of wastes can be produced every year. China government pays more attention to the environmental protection. The government wants to dispose the wastes securely. The cement kiln is a good ‘place’ to take the wastes. The cement kiln has a high temperature, long remaining time, and can solidify the heavy metals, dispose the solid, semi-solid or liquid wastes. To dispose the wa...

  14. Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

    Energy Technology Data Exchange (ETDEWEB)

    Arachchige, Udara S.P.R.; Kawan, Dinesh; Tokheim, Lars-Andre [Telemark University College, Porsgrunn (Norway); Melaaen, Morten C. [Telemark University College, Porsgrunn (Norway); (Tel-Tek, Porsgrunn (Norway)

    2013-07-01

    The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

  15. Theoretical and experimental studies on combustion of alternative fuels in cement kilns

    OpenAIRE

    Axelsen, Ernst Petter

    2002-01-01

    In this thesis, the utilization of alternative fuels for NOx reduction by means of reburning and advanced reburning is sonsidered. Laboratory experiments, full-scale experiments and computational fluid dynamic (CFD) simulations are the basis of the thesis.The goal of the work was to characterize alternative fuels used in cement kilns, with focus on the processes taking place in the precalciner of the cement kiln. To facilitate testing under controlled process conditons, a lab-scale circulatin...

  16. [Release amount of heavy metals in cement product from co-processing waste in cement kiln].

    Science.gov (United States)

    Yang, Yu-Fei; Huang, Qi-Fei; Zhang, Xia; Yang, Yu; Wang, Qi

    2009-05-15

    Clinker was produced by Simulating cement calcination test, and concrete samples were also prepared according to national standard GB/T 17671-1999. Long-term cumulative release amount of heavy metals in cement product from co-processing waste in cement kiln was researched through leaching test which refers to EA NEN 7371 and EA NEN 7375, and one-dimensional diffusion model which is on the base of Fick diffusion law. The results show that availabilities of heavy metals are lower than the total amounts in concrete. The diffusion coefficients of heavy metals are different (Cr > As > Ni > Cd). During 30 years service, the cumulative release amounts of Cr, As, Ni and Cd are 4.43 mg/kg, 0.46 mg/kg, 1.50 mg/kg and 0.02 mg/kg, respectively, and the ratios of release which is the division of cumulative release amount and availability are 27.0%, 18.0%, 3.0% and 0.2%, respectively. The most important influence factor of cumulative release amount of heavy metal is the diffusion coefficient, and it is correlative to cumulative release amount. The diffusion coefficient of Cr and As should be controlled exactly in the processing of input the cement-kiln. PMID:19558131

  17. Combustion of large solid fuels in cement rotary kilns

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma

    reducing conditions, which increases the tendency for deposit formations in the rotary kiln material inlet end, kiln riser duct and lower cyclone stages. Clinker quality may also be affected by minor compounds from the fuel ashes or from unburned carbon leaving the rotary kiln with the clinker. This thesis...

  18. Assessment of mercury emission at Norcem's cement kiln by use of 203 Hg tracer

    OpenAIRE

    Eriksen, Dag Øistein; Tokheim, Lars-André; Eriksen, T.A.; Meyer, Julien; Qvenild, Carsten

    2005-01-01

    In manufacture of cement clinker, mercury is introduced in the cement kiln system via the fuels and as constituents in the raw materials, i.e., limestone, iron ore, etc. The permissible emission of Hg to air is very low (0.05 mg/Nm3) due to its toxicity. Thus, it is important to know how mercury distributes and behaves in the kiln system. The objective of the study was to measure the distribution of mercury in the kiln system, to measure the hold up time of Hg, to measure the portion...

  19. Energy auditing and recovery for dry type cement rotary kiln systems - a case study

    Energy Technology Data Exchange (ETDEWEB)

    Engin, T.; Ari, V. [University of Sakarya (Turkey). Dept. of Mechanical Engineering

    2005-03-01

    Cement production has been one of the most energy intensive industries in the world. In order to produce clinker, rotary kilns are widely used in cement plants. This paper deals with the energy audit analysis of a dry type rotary kiln system working in a cement plant in Turkey. The kiln has a capacity of 600 ton-clinker per day. It was found that about 40% of the total input energy was being lost through hot flue gas (19.15%), cooler stack (5.61%) and kiln shell (15.11% convection plus radiation). Some possible ways to recover the heat losses are also introduced and discussed. Findings showed that approximately 15.6% of the total input energy (4 MW) could be recovered. (author)

  20. Energy recovery from wastes : experience with solid alternative fuels combustion in a precalciner cement kiln

    OpenAIRE

    Tokheim, Lars-André; Gautestad, Tor; Axelsen, Ernst Petter; Bjerketvedt, Dag

    2001-01-01

    Today virtually all cement clinker burning processes take place in rotary kilns. A mixture of calcareous and argilaceous materials is heated to a temperature of about 1450 °C. In this process decarbonation followed by partial fusion occurs, and nodules of so-called clinker are formed. The cooled clinker is mixed with a few percent of gypsum, and ground into a fine meal – cement. The most modern cement kilns are equipped with a precalciner, in which most of the calcium carbonate...

  1. Case study: improvement of performance of cement industry rotary kilns by using a solid radiotracers

    International Nuclear Information System (INIS)

    In the present report, residence time distribution (RTD) of the cement blended raw meal has been determined by the use of 7,4x108 Bq (20 mCi) of La 40 as a dust radioactive tracer in the chemical form of La2O3. Five scintillation detector were installed alongside the kiln. Analysis and interpretation of response curves were made to draw conclusions about the improvement of the rotary kiln performance

  2. Application of the Hand-instrument of Measurement of Tyre Gap and Diameter in Cement Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This article is concerned with the cement rotary kiln, the hand-instrument of measurements of tyre gap and the outer diameter. The accuracy of measurements of tyre gap and diameter is less than ±1mm. The hand- instrument wins two patents in China. It has been applied to the measurement for 16 sets of cement rotary kiln in China.

  3. Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

    Directory of Open Access Journals (Sweden)

    Udara S. P. R. Arachchige, Dinesh Kawan, Lars-André Tokheim, Morten C. Melaaen

    2014-01-01

    Full Text Available The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

  4. Dynamic measurement of mercury adsorption and oxidation on activated carbon in simulated cement kiln flue gas

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian;

    2012-01-01

    of the sulfite converter is short and typically within 2min. Dynamic mercury adsorption and oxidation tests on commercial activated carbons Darco Hg and HOK standard were performed at 150°C using simulated cement kiln gas and a fixed bed reactor system. It is shown that the converter and analyzer...... applied. A sodium sulfite-based converter material was prepared by dry impregnation of sodium sulfite and calcium sulfate powders on zeolite pellets using water glass as binder. The sulfite converter works well at 500°C with less than 10ppmv HCl in the simulated cement kiln flue gas. The 95% response time...

  5. Test burn with PCB-oil in a local cement kiln in Sri Lanka.

    Science.gov (United States)

    Karstensen, Kåre Helge; Mubarak, Azeez M; Gunadasa, H N; Wijagunasekara, Bandulasoma; Ratnayake, Niranjanie; Alwis, Ajith De; Fernando, Jayavilal

    2010-02-01

    The production and use of polychlorinated biphenyls (PCBs) have ceased and most developed countries have disposed off their stocks long time ago. PCBs can however still be found in the environment and one important source is accumulated stocks in developing countries. Sound treatment of PCB is costly and most developing countries do not have dedicated hazardous waste incinerators or non-combustion technologies available for domestic disposal and can usually not afford export. High temperature cement kilns have been used to treat organic hazardous wastes in developed countries for decades and shown to constitute a sound option if well managed and controlled. In contrast to dedicated hazardous waste incinerators and other treatment techniques, cement kilns are already in place in virtually every country and may constitute a treatment option. The objective of this study was therefore to carry out the first test burn with PCB-oil in a developing country cement kiln and to assess its feasibility and destruction performance. The 3 d test burn demonstrated that the Sri Lankan cement kiln was able to destroy PCB in an irreversible and environmental sound manner without causing any new formation of PCDD/PCDF or HCB. The destruction and removal efficiency (DRE) was better than 99.9999% at the highest PCB feeding rate. PMID:20004933

  6. AIR POLLUTION CONTROL THROUGH KILN RECYCLING BY-PASS DUST IN A CEMENT FACTORY

    Directory of Open Access Journals (Sweden)

    F. Mohsenzadeh, J. Nouri, A. Ranjbar, M. Mohammadian Fazli, A. A. Babaie

    2006-01-01

    Full Text Available Air pollution is a major problem in the industrial areas. Cement dust is one of the important environmental pollutants. In this study the possibility of dust recycling especially kiln dust which has significant importance regarding air pollution in the cement plant, was examined. Tehran cement factory is one of the most important Iranian factories which is located in Tehran. This factory produces high volume of pollutants that are released to in environment. The possibility of reusing of kiln by pass returned dust has been examined in this factory. Different percentages of kiln by-pass dust of this factory were added to products and outcomes of its presence in parameters such as chemical compound, granulation, primary and final catch time, volume expansion, consumed water and resistance of mortar were surveyed. The result indicated that by adding the amounts of 3-8 dust the mortar resistance increase, but adding more than 15%, the mortar resistance has been decreased. Survey in consumed water proved that adding dust to cement, the trend for consuming water is decreased. After dust addition dust, primary and final catch time were compared in different samples and data which showed decrease in dust added samples. Cements with dust added showed increase in auto clave expansion. Overally, results proved that, the best percentage rate of dust addition to the cement was 15%.

  7. Stabilization/solidification of selenium-impacted soils using Portland cement and cement kiln dust.

    Science.gov (United States)

    Moon, Deok Hyun; Grubb, Dennis G; Reilly, Trevor L

    2009-09-15

    Stabilization/solidification (S/S) processes were utilized to immobilize selenium (Se) as selenite (SeO(3)(2-)) and selenate (SeO(4)(2-)). Artificially contaminated soils were prepared by individually spiking kaolinite, montmorillonite and dredged material (DM; an organic silt) with 1000 mg/kg of each selenium compound. After mellowing for 7 days, the Se-impacted soils were each stabilized with 5, 10 and 15% Type I/II Portland cement (P) and cement kiln dust (C) and then were cured for 7 and 28 days. The toxicity characteristic leaching procedure (TCLP) was used to evaluate the effectiveness of the S/S treatments. At 28 days curing, P doses of 10 and 15% produced five out of six TCLP-Se(IV) concentrations below 10mg/L, whereas only the 15% C in DM had a TCLP-Se(IV) concentration ettringite (Ca(6)Al(2)(SeO(4))(3)(OH)(12).26H(2)O), respectively. PMID:19339110

  8. Distribution of Hg, As and Se in material and flue gas streams from preheater-precalciner cement kilns and vertical shaft cement kilns in China.

    Science.gov (United States)

    Yan, Dahai; Peng, Zheng; Ding, Qiong; Karstensen, Kåre Helge; Engelsen, Christian J; Li, Li; Ren, Yong; Jiang, Chen

    2015-08-01

    The aim of this study was to evaluate the behavior of Hg, As, and Se in cement production. Two types of cement plants were studied, including the vertical shaft kiln (VSK) and preheater-precalciner kiln (PPK) processes. Determination of Hg, As, and Se in the main material and gas streams were performed. It was found that recycling of particulate matter captured by an air pollution control device caused a significant enrichment of Hg and As inside both processes. The total quantity of Hg entering the process and the quantity emitted to the atmosphere were found to be 10-109 and 6.3-38 mg, respectively, per ton of clinker produced. The average Hg emission was calculated to be around 41% of the total mercury input. The emissions found complied with the European Union (EU) limit and exceeded partly the U.S. limit. Furthermore, it was found that oxidized mercury was the dominant species in the PPK process, whereas the reduced form was dominant in the VSK process, due to the oxidizing and reducing gas conditions, respectively. Regarding the distribution of As and Se, the major amounts were bound to the solid materials, that is, cement clinker and particulate matter. Based on cement production data in China in 2013, the annual emissions of Hg and As were estimated to be in the range of 8.6-52 and 4.1-9.5 tons, respectively. PMID:26037967

  9. Characterization and utilization of cement kiln dusts (CKDs) as partial replacements of Portland cement

    Science.gov (United States)

    Khanna, Om Shervan

    The characteristics of cement kiln dusts (CKDs) and their effects as partial replacement of Portland Cement (PC) were studied in this research program. The cement industry is currently under pressure to reduce greenhouse gas (GHG) emissions and solid by-products in the form of CKDs. The use of CKDs in concrete has the potential to substantially reduce the environmental impact of their disposal and create significant cost and energy savings to the cement industry. Studies have shown that CKDs can be used as a partial substitute of PC in a range of 5--15%, by mass. Although the use of CKDs is promising, there is very little understanding of their effects in CKD-PC blends. Previous studies provide variable and often conflicting results. The reasons for the inconsistent results are not obvious due to a lack of material characterization data. The characteristics of a CKD must be well-defined in order to understand its potential impact in concrete. The materials used in this study were two different types of PC (normal and moderate sulfate resistant) and seven CKDs. The CKDs used in this study were selected to provide a representation of those available in North America from the three major types of cement manufacturing processes: wet, long-dry, and preheater/precalciner. The CKDs have a wide range of chemical and physical composition based on different raw material sources and technologies. Two fillers (limestone powder and quartz powder) were also used to compare their effects to that of CKDs at an equivalent replacement of PC. The first objective of this study was to conduct a comprehensive composition analysis of CKDs and compare their characteristics to PC. CKDs are unique materials that must be analyzed differently from PC for accurate chemical and physical analysis. The present study identifies the chemical and physical analytical methods that should be used for CKDs. The study also introduced a method to quantify the relative abundance of the different

  10. Kiln process impact of alternative solid fuel combustion in the cement kiln main burner - Mathematical modelling and full-scale experiment

    OpenAIRE

    Ariyaratne, Hiromi Wijesinghe; Melaaen, Morten Christian; Tokheim, Lars André; Manjula, Edirisinghe V. P. J.

    2014-01-01

    Increased use of alternative fuels in cement kilns is a trend in the world. However, replacing fossil fuels like coal with different alternative fuels will give various impacts on the overall kiln process due to the fuel characteristics. Hence, it is important to know to what extent the fossil fuels can be replaced by different alternative fuels without severely changing process conditions, product quality or emissions. In the present study, a mass and energy balance for the combustion of dif...

  11. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H. [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China); Ye, X.C., E-mail: yexuchu@njtech.edu.cn [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China)

    2014-08-15

    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

  12. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    International Nuclear Information System (INIS)

    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production

  13. Sulfur Release during Alternative fuels Combustion in Cement Rotary Kilns

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar

    are of high importance for SO 2 release because it is shown that introducing the same total amount of gas, the highest reducing agent concentration fo r a short period released a higher total SO 2 amount compared to the lowest concentration during a long period. A mathematical reaction based model...... but the effect of sulfur content in the bed cannot be predicted. Further development regarding particle motion according to the rotational speed may be needed. Furthermore, a model for predicting the tendency of build-ups for a kiln system is developed based on the prediction of SO 3 and Cl concentrations...... total SO 2 amount compared to the lowest concentration during a long period. A mathematical reaction based model for predicting sulfur release caused by volatiles from wood particles fired in the material kiln inlet is developed and evaluated against pilot scale data, which shows that the model follows...

  14. Development of electro fused aggregates for use in refractories for the burning zone of cement kilns

    International Nuclear Information System (INIS)

    Electro fused aggregates are largely used in refractory production due to the better performance reached when they are employed. In this work electro fused aggregates were designed for application in refractories for the burning zone of cement kilns. Initially reaction evaluation was conducted aiming the identification of the most prone refractory systems when single refractory phases react with Portland cement phases at high temperatures. In the next step, raw materials of the best refractory systems were electro fused to generate different aggregate compositions. The electro fused aggregates properties were evaluated and the classified ones were used to produce refractory bricks for the burning zone of cement kilns. General characteristics of these bricks were measured and compared with a standard magnesia-spinel refractory. Aggregates of the system Mg O - TiO2 - Ca O, more specifically aggregates belonged to the compatibility triangle Mg O - Mg2TiO4 - CaTiO3, showed suitable characteristics for development of refractories for the burning zone cement kilns. (author)

  15. Analysis of the parameters affecting energy consumption of a rotary kiln in cement industry

    International Nuclear Information System (INIS)

    In this study, the effects of refractory bricks and formation of anzast layer on the specific energy consumption of a rotary kiln are investigated. Thermodynamic analysis of the kiln is performed to achieve effective and efficient energy management scheme. Actual data, which are taken from a cement plant located in Gaziantep, Turkey, are used in numerical calculations to obtain energy balance for the system. It is calculated that 12.5 MW of energy is lost from the surface of the kiln which accounts for the 11.3% of the total energy input to the unit. The specific energy consumption for clinker production is determined to be 3735.45 kJ/kg clinker. The formation of anzast layer and the use of high quality magnesia spinel and high alumina refractory bricks provide 7.27% reduction in energy consumption corresponding to a saving of 271.78 MJ per ton of clinker production. It is recognized that the anzast layer has an important role for durability of the refractory bricks and heat transfer out of the kiln. The applications prevent the emission of 1614.48 tons of CO2 per year to the atmosphere. - Highlights: •We analyzed a rotary kiln and investigated the first law and second law efficiency values. •Performance assessment of a kiln indicates that the burning process involves energy and exergy losses. •The anzast layer affect the efficiency and production capacity of the kiln. •The specific energy consumption for clinker production is determined

  16. Plant Test of Industrial Waste Disposal in a Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    刘阳生; 韩杰; 等

    2003-01-01

    Destruction of industrial waste in cement rotary kilins(CRKs) is an alternative technology for the treatment of certain types of industrial waste(IW).In this paper,three typical types of industrial wastes were co-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal(especially solid waste disposal )on the quality of clinker and the concentration of pollutants in air emission.Experimental results show that(1) waste disposal does not affect the quality of clinker and fly ash,and fly ash after the IW disposal can still be used in the cement production,(2) heavy metals from IW are immobilized and stabilized in the clinker and cement,and (3) concentration of pollutants in air emission is far below than the permitted values in the China National Standard-Air Pollutants Emission Standard(GB 16297-1996).

  17. Optimum feeding rate of solid hazardous waste in a cement kiln burner

    Directory of Open Access Journals (Sweden)

    W.K. Hiromi Ariyaratne, Morten C. Melaaen, Lars-André Tokheim

    2013-01-01

    Full Text Available Solid hazardous waste mixed with wood chips (SHW is a partly CO2 neutral fuel, and hence is a good candidate for substituting fossil fuels like pulverized coal in rotary kiln burners used in cement kiln systems. SHW is used in several cement plants, but the optimum substitution rate has apparently not yet been fully investigated. The present study aims to find the maximum possible replacement of coal by SHW, without negatively affecting the product quality, emissions and overall operation of the process. A full-scale experiment was carried out in the rotary kiln burner of a cement plant by varying the SHW substitution rate from 0 to 3 t/hr. Clinker quality, emissions and other relevant operational data from the experiment were analysed using fuel characteristics of coal and SHW. The results revealed that SHW could safely replace around 20% of the primary coal energy without giving negative effects. The limiting factor is the free lime content of the clinker. Results from the present study were also compared with results from a previous test using meat and bone meal.

  18. Combustion of solid alternative fuels in the cement kiln burner

    DEFF Research Database (Denmark)

    Nørskov, Linda Kaare

    In the cement industry there is an increasing environmental and financial motivation for substituting conventional fossil fuels with alternative fuels, being biomass or waste derived fuels. However, the introduction of alternative fuels may influence emissions, cement product quality, process...... conditions relevant to suspension fired combustion. An experimental combustion reactor for simulating suspension fired combustion of large, single particles is established and experiments are performed to investigate conversion pathways, ignition, devolatilisation, and char oxidation times of pine wood, and.......e. grinding and drying, is insufficient to ensure the dried sewage sludge to be converted within the available time in suspension, however a partial particle downsizing without drying can be allowed for refuse derived fuel firing. By increasing the entrainment rate of secondary air, the primary air percentage...

  19. Distributions, profiles and formation mechanisms of polychlorinated naphthalenes in cement kilns co-processing municipal waste incinerator fly ash.

    Science.gov (United States)

    Liu, Guorui; Zhan, Jiayu; Zhao, Yuyang; Li, Li; Jiang, Xiaoxu; Fu, Jianjie; Li, Chunping; Zheng, Minghui

    2016-07-01

    Co-processing municipal solid waste incinerator (MSWI) fly ash in cement kilns is challenging because the unintentional production of persistent organic pollutants (POPs) during the process is not well understood. The distributions, profiles and formation mechanisms of polychlorinated naphthalenes (PCNs) as new POPs covered under Stockholm Convention in two cement kilns co-processing MSWI fly ash were studied. The average concentrations of PCNs in stack gas samples were 710 ng m(-3). The PCN concentration in particle samples collected from different process stages in the cement kilns ranged from 1.1 to 84.7 ng g(-1). Three process sites including suspension pre-heater boiler, humidifier tower, and the kiln back-end bag filter were identified to be the major formation sites of PCNs in cement kilns co-processing MSWI fly ash. The PCN distribution patterns were similar to that of polychlorinated dibenzo-p-dioxin and dibenzofuran (PCDD/Fs), which indicates the possibility for simultaneous control of PCNs and PCDD/Fs in cement kilns co-processing fly ash. Chlorination was suggested to be an important formation mechanism of PCNs, and chlorination pathways of PCN congeners are proposed based on the congener profiles. Thermodynamic calculations, including relative thermal energies (ΔE) and standard free energy of formation (ΔG), and the charge densities of the carbon atoms in PCN supported the proposed chlorination mechanisms for PCN formation. The results presented in this study might provide helpful information for developing techniques and strategies to control PCN emissions during cement kilns co-processing MSWI fly ash. PMID:27135696

  20. Increasing Energy Efficiency and Reducing Emissions from China's Cement Kilns. Audit Report of Two Cement Plants in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Zhou, Nan [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Thekdi, Arvind [E3M, Inc., St. Paul, MN (United States); Lan, Wang [China Building Materials Academy, Beijing (China)

    2011-07-01

    The study documented in this report was initiated in order to conduct an energy assessment and to identify the relationship between combustion issues and emissions from cement kilns. A new suspension preheater/precalciner (NSP) rotary cement kiln at one cement manufacturing facility (referred to as Shui Ni 1 in this report) and a vertical shaft kiln (VSK) at another cement manufacturing facility (referred to as Shui Ni 2 in this report), which are both in Shandong Province, were selected to conduct the energy and emission assessments through collection of data. Based on analysis of the data collected during this assessment, several actions are suggested that could lead to reduction in coal use and reduction in emission of gaseous pollutants from the system.

  1. The effect of alternative fuel combustion in the cement kiln main burner on production capacity and improvement with oxygen enrichment.

    OpenAIRE

    Ariyaratne, W. K. Hiromi; Melaaen, Morten Christian; Tokheim, Lars-André

    2013-01-01

    A mathematical model based on a mass and energy balance for the combustion in a cement rotary kiln was developed. The model was used to investigate the impact of replacing about 45 % of the primary coal energy by different alternative fuels. Refuse derived fuel, waste wood, solid hazardous waste and liquid hazardous waste were used in the modeling. The results showed that in order to keep the kiln temperature unchanged, and thereby maintain the required clinker quality, the production capa...

  2. Degradation of Alumina and Magnesia Chrome refractory bricks in Portland cement kiln – Corrected version*

    Directory of Open Access Journals (Sweden)

    Ben Addi K.

    2014-05-01

    Full Text Available In cement plants, the refractory products are particularly confronted to partially liquid oxide phases at temperature ranging between 900°C and 1700°C. All constituents of these products have to resist not only to thermal constraints, but also to the thermochemical solicitations which result from contact material/coating. In order to study the phenomenon of degradation of refractory bricks in cement kilns and to identify the causes of their degradation, we proceed to the examination of industrial cases in cement kiln. Many chemical tests of the degraded refractory bricks have been done and the results acquired were compared to the ones not used. The analysis of the results is doing using different techniques (Loss of ignition, X-ray Fluorescence, X-ray Diffraction. The results show that the degradation of the used bricks in the clinkering and cooling zone is due to the infiltration of aggressive elements such us sulphur, alkali (Na2O, K2O .... The chemical interaction between the Portland clinker phases and refractory material has also an importance on the stability of the coating and consequently on the life of the refractories.

  3. Influence of the composition of cement kiln dust on its interaction with fly ash and slag

    Energy Technology Data Exchange (ETDEWEB)

    Chaunsali, Piyush, E-mail: chaunsa2@illinois.edu [Department of Civil and Environmental Engineering, University of Illinois, Urbana-Champaign, IL 61801 (United States); Peethamparan, Sulapha, E-mail: speetham@clarkson.edu [Department of Civil and Environmental Engineering, Clarkson University, Potsdam, NY 13699 (United States)

    2013-12-15

    Cement kiln dust (CKD), a by-product of the cement industry, contains significant amounts of alkali, free lime, chloride and sulfate. Wide variation reported in the chemical composition of CKDs limits their potential application as a sustainable binder component in concrete. In the current study, the performance of two different CKDs as components in a novel binder is evaluated. Several binders are developed by blending CKDs with fly ash or slag. Binders with 70% CKD were prepared at a water-to-binder ratio of 0.4, and heat-cured at 75 °C to accelerate the strength development. The hydration progress was monitored using X-ray diffraction, and morphological examination was performed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Ettringite and calcium aluminosilicate hydrate (C-A-S-H) were identified as the main hydration products in the hardened binder system. Strength development of CKD-based binder was found to be significantly influenced by its free lime and sulfate contents. -- Highlights: •Interaction of cement kiln dust with fly ash and slag was explored. •CKD with higher free lime and sulfate content increased the strength of binder. •C-S-H like reaction gel with fibrillar morphology is observed in CKD-based binders.

  4. Effects of co-processing sewage sludge in cement kiln on NOx, NH3 and PAHs emissions.

    Science.gov (United States)

    Lv, Dong; Zhu, Tianle; Liu, Runwei; Lv, Qingzhi; Sun, Ye; Wang, Hongmei; Liu, Yu; Zhang, Fan

    2016-09-01

    The effects of co-processing sewage sludge in cement kiln on NOx, NH3 and PAHs emissions were systematically investigated in a cement production line in Beijing. The results show that co-processing the sewage sludge was helpful to reduce NOx emission, which primarily depends on the NH3 amount released from the sewage sludge. Meanwhile, NOx and NH3 concentrations in the flue gas have a negative correlation, and the contribution of feeding the sewage sludge to NOx removal decreased with the increase of injection amount of ammonia water in the SNCR system. Therefore, it is suggested that the injection amount of ammonia water in SNCR system may reduce to cut down the operating costs during co-processing the sewage sludge in cement kiln. In addition, the emission of total PAHs seems to increase with the increased amount of the sewage sludge feeding to the cement kiln. However, the distributions of PAHs were barely changed, and lower molecular weight PAHs were mainly distributed in gaseous phase, accounted for the major portion of PAHs when co-processing sewage sludge in cement kiln. PMID:27343866

  5. Effect of flue gas recirculation during oxy-fuel combustion in a rotary cement kiln

    International Nuclear Information System (INIS)

    The effect of Flue Gas Recirculation (FGR) during Oxy-Fuel Combustion in a Rotary Cement Kiln was analyzed by using a CFD model applied to coal combustion process. The CFD model is based on 3D-balance equations for mass, species, energy and momentum. Turbulence and radiation model coupled to a chemical kinetic mechanism for pyrolysis processes, gas–solid and gas–gas reactions was included to predicts species and flame temperature distribution, as well as convective and radiation energy fluxes. The model was used to study coal combustion with air and with oxygen for FGR between 30 and 85% as controller parameter for temperature in the process. Flame length effect and heat transfer by convection and radiation to the clinkering process for several recirculation ratios was studied. Theoretical studies predicted a located increase of energy flux and a reduction in flame length with respect to the traditional system which is based on air combustion. The impact of FGR on the oxy-fuel combustion process and different energy scenarios in cement kilns to increase energy efficiency and clinker production were studied and evaluated. Simulation results were in close agreement with experimental data, where the maximum deviation was 7%

  6. Action-Dependent Adaptive Critic Design Based Neurocontroller for Cement Precalciner Kiln

    Directory of Open Access Journals (Sweden)

    Baosheng Yang

    2009-10-01

    Full Text Available There are many factors that can affect the calciner process of cement production, such as highly nonlinearity and time-lag, making it very difficult to establish an accurate model of the cement precalciner kiln (PCK system. In order to reduce transport energy consumption and to ensure the quality of cement clinker burning, one needs to explore different control methods from the traditional way. Adaptive Critic Design (ACD integrated neural network, reinforcement learning and dynamic programming techniques, is a new optimal method. As the PCK system parameters change frequently with high real-time property, ADACD (Action-Dependant ACD algorithm is used in PCK system to control the temperature of furnace export and oxygen content of exhaust. ADACD does not depend on the system model, it may use historical data to train a controller offline, and then adapt online. Also the BP network of artificial neural network is used to accomplish the network modeling, and action and critic modules of the algorithm. The results of simulation show that, after the fluctuations in the early control period, the controlled parameters tend to be stabilized guaranteeing the quality of cement clinker calcining.

  7. Elemental composition of cement Kiln dust, raw material and cement from a coal-fired cement factory using energy dispersive X-ray fluorescence spectroscopy

    International Nuclear Information System (INIS)

    Cement Kiln dust raw material, and cement samples collected from the coal-fired cement factory of Askale at Erzurum in Turkey were characterized with the standard addition method using energy-dispersive X-ray fluorescence techniques. An annular 100 mCi 241Am radioactive source emitting 59.5 keV photon and annular 50 mCi 55Fe radioactive source emitting 5.96 keV photon were used for excitation. Samples are prepared from powder sifted by a 300-mesh sieve. The characteristic K X-rays of the different elements were detected with a Si (Li) detector. The results are presented and discussed in this paper

  8. SO2 Release as a Consequence of Alternative Fuel Combustion in Cement Rotary Kiln Inlets

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Glarborg, Peter; Dam-Johansen, Kim

    2015-01-01

    The combustion of alternative fuels in direct contact with the bed material of the rotary kiln may cause local reducing conditions and, subsequently, decomposition of sulfates from cement raw materials, increasing the SO2 concentration in the gas phase. The decomposition of sulfates increases the...... sulfur circulation and may be problematic because high sulfur circulation can cause sticky material buildup, affecting the process operation of the cement kiln system. The SO2 release from cement raw materials during combustion of pine wood and tire rubber has been studied experimentally in a high...... introduced in different concentrations under the bed material. A threshold concentration for each reducing gas, below which no SO2 release occurs, was found. Introduction of the same molar amount of gas in different concentrations during different time periods showed that a higher reducing gas concentration...

  9. Variations and factors that influence the formation of polychlorinated naphthalenes in cement kilns co-processing solid waste.

    Science.gov (United States)

    Jin, Rong; Zhan, Jiayu; Liu, Guorui; Zhao, Yuyang; Zheng, Minghui

    2016-09-01

    Pilot studies of unintentionally produced pollutants should be performed before waste being co-processed in cement kilns. Polychlorinated naphthalene (PCN) formation and emission from cement kilns co-processing sorted municipal solid waste, sewage sludge, and waste acid, however, have not previously been studied. Here, PCNs were analyzed in stack gas samples and solid samples from different stages of three cement production runs. PCN destruction efficiencies were higher when waste was co-processed (93.1% and 88.7% in two tests) than when waste was not co-processed (39.1%), so co-processing waste would not increase PCN outputs. The PCN concentrations were higher in particle samples from the C1 preheater and stages at back end of kiln than in particle samples from other stages, suggesting that cyclone preheater and back end of kiln should be focused for controlling PCN emissions. Besides that, based on the variation of PCN concentrations and corresponding operating conditions in different stages, the temperature, feeding materials, and chlorine content were suggested as the main factors influencing PCN formation. The PCN homologue and congener profiles suggested chlorination and dechlorination were the main PCN formation and decomposition pathways, and congeners CN-23, CN-46, and CN-59 appear to be appropriate indicators of PCNs emitted from coal-burning sources. PMID:27187059

  10. Theoretical and experimental studies on combustion of alternative fuels in cement kilns

    International Nuclear Information System (INIS)

    In this thesis, the utilization of alternative fuels for NOx reduction by means of reburning and advanced reburning is considered. Laboratory experiments, full-scale experiments and computational fluid dynamic (CFD) simulations are the basis of the thesis. The goal of the work was to characterize alternative fuels used in cement kilns, with focus on the processes taking place in the precalciner of the cement kiln. To facilitate testing under controlled process conditions, a lab-scale circulating fluidized bed combustion (CFBC) reactor was designed and constructed. A co prehensive study on the fluidization regime in CFBC reactors and precalciners was required to ensure and verify that the operational regime in the CFBC reactor was similar to the regime in a precalciner. Different alternative fuels, such as refuse derived fuel, animal meal and solid hazardous waste, were tested in the CFBC reactor, which proved well suited for characterization of alternative fuels and investigations of NOx reduction, even though the operation of a CFBC reactor is quite complex and gives a certain variation in stability. Experiments with and without circulating mass in the CFBC reactor demonstrated the importance of executing the laboratory combustion experiments in an environment similar to that in the full-scale process, i.e. in the precalciner. Animal meal is believed to follow the reduction route of selective non-catalytic r duction or advanced reburning and to have a special capability of reducing NOx during increased NOx concentrations at the reactor inlet. The increased CO emissions during advanced reburning and reburning with animal meal are most likely to be due to the competition for the OH radical during oxidation of CO and of NH3. Furthermore, it was shown, for all fuels, that an increased concentration of NOx at the reactor inlet increases the ratio of NOx at the exit and NOx supplied. Full-scale experiments were executed at Norcem's kiln 6 in Brevik, using solid

  11. Theoretical and experimental studies on combustion of alternative fuels in cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Axelsen, Ernst Petter

    2002-07-01

    In this thesis, the utilization of alternative fuels for NOx reduction by means of reburning and advanced reburning is considered. Laboratory experiments, full-scale experiments and computational fluid dynamic (CFD) simulations are the basis of the thesis. The goal of the work was to characterize alternative fuels used in cement kilns, with focus on the processes taking place in the precalciner of the cement kiln. To facilitate testing under controlled process conditions, a lab-scale circulating fluidized bed combustion (CFBC) reactor was designed and constructed. A co prehensive study on the fluidization regime in CFBC reactors and precalciners was required to ensure and verify that the operational regime in the CFBC reactor was similar to the regime in a precalciner. Different alternative fuels, such as refuse derived fuel, animal meal and solid hazardous waste, were tested in the CFBC reactor, which proved well suited for characterization of alternative fuels and investigations of NOx reduction, even though the operation of a CFBC reactor is quite complex and gives a certain variation in stability. Experiments with and without circulating mass in the CFBC reactor demonstrated the importance of executing the laboratory combustion experiments in an environment similar to that in the full-scale process, i.e. in the precalciner. Animal meal is believed to follow the reduction route of selective non-catalytic r duction or advanced reburning and to have a special capability of reducing NOx during increased NOx concentrations at the reactor inlet. The increased CO emissions during advanced reburning and reburning with animal meal are most likely to be due to the competition for the OH radical during oxidation of CO and of NH{sub 3}. Furthermore, it was shown, for all fuels, that an increased concentration of NOx at the reactor inlet increases the ratio of NOx at the exit and NOx supplied. Full-scale experiments were executed at Norcem's kiln 6 in Brevik, using

  12. Emissions behavior and distribution of polychlorinated dibenzo-p-dioxins and furans (PCDD/Fs) from cement kilns in China.

    Science.gov (United States)

    Chen, Tong; Guo, Ying; Li, Xiaodong; Lu, Shengyong; Yan, Jianhua

    2014-03-01

    The production of cement in China is accompanied by various emissions, such as fine particulate matter, heavy metals, nitrogen oxides, sulfur oxides, carbon dioxide…. Moreover, cement kiln presents a potential health risk to its surroundings, linking to emissions of persistent organic pollutants (POPs), such as polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs), in brief dioxins. Flue gas samples were collected from five typical cement kilns during twelve runs and were used to evaluate the levels and distribution of PCDD/Fs in the emissions from cement kilns. The PCDD/Fs concentrations (136 congeners) and I-TEQ values ranged from 2.3 to >40 ng/m(3) and 9.3~90.8 × 10(-3) ng I-TEQ/m(3), respectively, which were lower than the emission standard in China (0.1 ng I-TEQ/m(3)). In weight units, the dominant congeners were OCDD, 1,2,3,4,6,7,8-HpCDF, and OCDF; 2,3,4,7,8-PeCDF is the largest contributor (36-66 %) to the total I-TEQ value of twelve runs. HxCDF and TCDF were the first two most abundant homologue groups (12-85 and 4-52 %), and the homologue concentration decreased with rising chlorine number for PCDDs. In addition, there was no marked difference in homologue profiles when solid wastes (refuse-derived fuel and municipal solid waste) and hazardous wastes (DDT and POPs) were combusted as supplemental fuels. The use of various supplemental fuels had no obvious effect on the fingerprint of PCDD/F homologues. Moreover, there was no significant difference in levels of PCDD/Fs emission due to the diversity of production capacity, which were consistent with reported previously. Air pollution control device had effect on the homologue profiles, and cement system with electrostatic precipitators (ESP) had more fractions of octachloro congeners to the total. PMID:24306724

  13. Phytoextraction of chloride from a cement kiln dust (CKD) contaminated landfill with Phragmites australis.

    Science.gov (United States)

    McSorley, Kaitlin; Rutter, Allison; Cumming, Robert; Zeeb, Barbara A

    2016-05-01

    Cement kiln dust (CKD) is a globally produced by-product from cement manufacturing that is stockpiled or landfilled. Elevated concentrations of chloride pose toxic threats to plants and aquatic communities, as the anion is highly mobile in water and can leach into surrounding water sources. Re-vegetation and in situ phytoextraction of chloride from a CKD landfill in Bath, ON, Canada, was investigated with the resident invasive species Phragmites australis (haplotype M). Existing stands of P. australis were transplanted from the perimeter of the site into the highest areas of contamination (5.9×10(3)μg/g). Accumulation in the shoots of P. australis was quantified over one growing season by collecting samples from the site on a bi-weekly basis and analyzing for chloride. Concentrations decreased significantly from early May (24±2.2×10(3)μg/g) until mid-June (15±2.5×10(3)μg/g), and then remained stable from June to August. Shoot chloride accumulation was not significantly affected by water level fluctuations at the site, however elevated potassium concentrations in the soil may have contributed to uptake. Based on shoot chloride accumulation and total biomass, it was determined that phytoextraction from the CKD landfill can remove 65±4kg/km(2) of chloride per season. Based on this extraction rate, removal of chloride present in the highly contaminated top 10cm of soil can be achieved in 3-9years. This is the first study to apply phytotechnologies at a CKD landfill, and to successfully demonstrate in situ phytoextraction of chloride. PMID:26597371

  14. Comparative performance of cement kiln dust and activated carbon in removal of cadmium from aqueous solutions.

    Science.gov (United States)

    El-Refaey, Ahmed A

    2016-01-01

    This study compared the performance of cement kiln dust (CKD) as industrial byproduct and commercially activated carbon (AC) as adsorbent derived from agricultural waste for the removal of cadmium (Cd(2+)) from aqueous solutions. CKD and AC were characterized by Fourier transform infrared (FTIR) and scanning electron microscopy (SEM) and surface areas demonstrate the differences of physicochemical properties. Batch equilibrium experiments were conducted for various intervals extended to 96 h at 20, 25 and 30°C to investigate the efficiency of the sorbents in the removal of Cd(2+). CKD expressed high affinity for removal of Cd(2+) and was not affected by temperature, while AC was significantly affected, which reflects dissimilarity in the retention mechanisms defendant in CKD and those pursued by AC. The results were explained by changes of FTIR and SEM images before and after sorption experiments. The suggestion is that electrostatic ion exchange and complex reactions are the main mechanisms for Cd(2+) removal. The kinetic data were evaluated by fractional power, Elovich, pseudo-first order and pseudo-second-order kinetic models. The pseudo-second-order kinetic model was found to correlate with the experimental data well. These results revealed that CKD can be used as a cost-effective and efficient sorbent for Cd(2+) removal in comparison with AC. PMID:27054742

  15. FTIR spectroscopic features of γ-ray influence on new cement kiln dust based glasses

    Science.gov (United States)

    Saddeek, Yasser B.; Mohamed, Gehan Y.; Shokry Hassan, H.; Mostafa, A. M. A.; Abd elfadeel, G.

    2015-08-01

    A harmful environmental problem such as cement kiln dust (CKD) was considered as a source of CaO and SiO2, which are useful oxides for the glass industry. So, Na2O, B2O3, Bi2O3, PbO and CKD were used to fabricate new borate based glasses. The structure of the prepared glasses was studied by FTIR before and after gamma irradiation at doses up to 120 kGy. Analysis of FTIR before irradiation revealed that CKD split the characteristic broad band of the vibrations of BO3 structural units into two bands and created two effective ranges of concentrations which were confirmed by N4 calculations. After gamma irradiation, the intensity of the FTIR bands decreased and the structure of glass was weakened when 0 ≤ CKD ≤ 23.5 mol% as a result of energy transferred by gamma rays. Increasing CKD beyond this limit created bridging oxygens, more covalent bonds and interlinked the structural groups of the glass network which may resist the irradiation effects. The glass containing 32 mol% of CKD showed higher resistance for radiation effects which was attributed to its strong covalent bonds and to [BiO6] and [PbO6] structural units.

  16. Cement Kiln Process Control Methods%水泥窑头工艺控制方法研究

    Institute of Scientific and Technical Information of China (English)

    刘冰; 何云霄

    2014-01-01

    本文介绍了系统对水泥窑头生产线的组态方法,它使用西门子新型全集成控制系统PCS7,重点分析了关键工艺参数---入窑的二次风量,及其控制要求和影响因素,并提出了它的控制方法。%This paper describes the system configuration method for cement kiln production line that using Siemens new fully integrated control system PCS7, mainly analyzes the critical process parameter- secondary air volume when entering the kiln, the control requirements and influencing factors, and proposes control methods.

  17. Thermal model for rotary kiln used in the production of Portland cement clinker; Modelo termico para forno rotativo utilizado para produzir clinquer de cimento Portland

    Energy Technology Data Exchange (ETDEWEB)

    Duarte, Vanisa C.; Menon, Genesio J.; Silva, Rogerio J. [Escola Federal de Engenharia de Itajuba, MG (Brazil). Dept. de Mecanica

    1998-07-01

    This paper presents a heat transfer model for a rotary kiln used for producing clinker of Portland cement. The temperatures will depend only on position throughout length of the kiln and time. It has been considered the heat loss through wall and the transferred heat to the solids. The finite element method has been utilized on a one-dimensional representation basis. From the results obtained it was possible to evaluate the kiln behavior, as starting point for a study of co-incineration of waste. (author)

  18. Removal of lead by using Raschig rings manufactured with mixture of cement kiln dust, zeolite and bentonite.

    Science.gov (United States)

    Salem, A; Afshin, H; Behsaz, H

    2012-07-15

    The present investigation is a follow-up of study on manufacturing Raschig ring for removal of lead from aqueous solution. The mixtures were formulated using cement kiln dust, zeolite, and bentonite, normally used as natural adsorbents in the industrial scale, according to mixture design algorithm and response surface method. The pastes were prepared by addition of 28.0wt.% de-ionized water, containing 0.1wt.% carboxymethyl cellulose, with mixed powders. The adsorbents were fabricated by extrusion of the pastes in Raschig ring form and calcination at 500°C after drying in oven. The effects of starting materials on the mechanical behavior of rings were studied from view point of mixture design algorithm to optimize the adsorbent composition. This method demonstrated to yield valuable information on the effects of used materials on mechanical characteristics. The study concluded that the strength, reliability and sorption capacity of ring can be simultaneously optimized by the addition of 47.5wt.% cement kiln dust, 32.5wt.% zeolite, and 20.0wt.% bentonite. In the next part of work, the sorption kinetics was investigated. The kinetic study indicated that the modified model can successfully correlate the sorption data. The equilibrium result showed the possibility of lead immobilization by fabricated rings. PMID:22608209

  19. Quantification of the Reduced Environmental Impacts with Use of Co-Processing in Cement Kilns in India

    Directory of Open Access Journals (Sweden)

    Ankur Tiwary

    2014-10-01

    Full Text Available Coupled with resource conservation and reduced carbon emissions, co-processing technology is a preferable alternative for sound and environmental friendly waste disposal over incinerators & non-scientific methods. It is not only solution to the waste disposal menace, but also reduces burden on secured landfills & TSDFs. Apart from using energy and material value of wastes, co-processing not only fixes the inorganic content of the wastes within the clinker, but also, it destroys the wastes completely due to high temperature and long residence time, avoiding need of further processing as in case of incineration. Trial run identifies wastes suitable for co-processing, source emission monitoring assesses environmental impacts and the quantification of reduced environmental impacts gives a clear picture of actual benefits of co-processing. The results show that the suggested process is efficient, economized and environmental friendly, particularly for a populated country, such as India, as there was no adverse effect on quality of cement, stack emission and air quality of environment due to co-processing of variety of identified wastes in cement kiln. Also, the quantified data of coal saved, CO2 emissions reduced & landfill volume avoided by the waste utilization will help in convincing all the stakeholders that co-processing of waste is the best environmentally sound technology for waste disposal. DOI: http://dx.doi.org/10.5755/j01.erem.69.3.6736

  20. NO{sub x} formation in cement industry clinker kilns; Formacao de NO{sub x} em fornos rotativos de producao de clinquer da industria do cimento

    Energy Technology Data Exchange (ETDEWEB)

    Signoretti, Valdir Tesche; Silva, Rogerio Jose da [Universidade Federal de Itajuba (UNIFEI), MG (Brazil)], e-mail: valdirsg@unifei.edu.br, e-mail: rogeriojs@unifei.edu.br

    2006-07-01

    This work estimates the concentration of pollutant Nox generated in the process of combustion of petroleum coke and tires in rotary kiln for clinker production in the cement industry. Using a mixture of petroleum coke and tires in the burning process, the No{sub x} and CO emissions will be evaluated in kilns with precalciner with tertiary air. The emissions will be analyzed in this installation type still considering the staging combustion as a form of reduction of the Nox emissions. The proposed model is based on the knowledge of the chemical species concentrations involved in the chemical equilibrium and also in the knowledge of the reaction kinetics of Nox and CO formation in the combustion process. It is also done in this work a revision on No{sub x}, So{sub x} and CO concerning issues related to their formation and presenting the main controlling technologies of these pollutants used in the cement industry. (author)

  1. Physico-mechanical Properties of Electron Beam Irradiated Particle boards Based on Wood flour/ Polyethylene/Cement Kiln Dust Impregnated with Unsaturated Polyester

    International Nuclear Information System (INIS)

    Particle boards were fabricated by mixing wood flour (WF), low density polyethylene (LDPE) and cement kiln dust (CKD) under hot pressure; and then impregnated in unsaturated polyester resin. These impregnated particle boards were subjected to various doses of electron beam irradiation up to 50 kGy. The physico-mechanical properties were characterized in terms of flexural strength, impact strength, water absorption, thickness swelling, and the thermal stability. The results showed that the partial replacement of wood flour with cement kiln dust up to 20% by weight improved the values of flexural strength, and impact strength. However, the water absorption percentage and thickness swelling values decreased with increasing the CKD ratio up to 40%. Furthermore, the treatment with electron beam irradiation doses improved the physico-mechanical properties of the impregnated particle boards up to 50 kGy. The improved results were confirmed by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA)

  2. Utilizing TEMPO surface estimates to determine changes in emissions, community exposure and environmental impacts from cement kilns across North America using alternative fuels

    Science.gov (United States)

    Pegg, M. J.; Gibson, M. D.; Asamany, E.

    2015-12-01

    A major problem faced by all North American (NA) Governments is managing solid waste from residential and non-residential sources. One way to mitigate the need to expand landfill sites across NA is waste diversion for use as alternative fuel in industries such as cement manufacture. Currently, waste plastic, tires, waste shingles and other high carbon content waste destined for landfill are being explored, or currently used, as an alternative supplemental fuels for use in cement kilns across NA. While this is an attractive, environmentally sustainable solution, significant knowledge gaps remain in our fundamental understanding of whether these alternative fuels may lead to increased air pollution emissions from cement kilns across NA. The long-term objective of using TEMPO is to advance fundamental understanding of uncharacterized air pollution emissions and to assess the actual or potential environmental and health impacts of these emissions from cement kilns across NA. TEMPO measurements will be made in concert with in-situ observations augmented by air dispersion, land-use regression and receptor modelling. This application of TEMPO follows on from current research on a series of bench scale and pilot studies for Lafarge Canada Inc., that investigated the change in combustion emissions from various mixtures of coal (C), petroleum coke (PC) and non-recyclable alternative fuels. From our work we demonstrated that using an alternative fuel mixture in a cement kiln has potential to reduce emissions of CO2 by 34%; reduce NOx by 80%, and reduce fuel SO2 emissions by 98%. We also provided evidence that there would be a significant reduction in the formation of secondary ground-level ozone (O3) and secondary PM2.5 in downwind stack plumes if alternative waste derived fuels are used. The application of air dispersion, source apportionment, land use regression; together with remote sensing offers a powerful set of tools with the potential to improve air pollution

  3. Case study of an MBT plant producing SRF for cement kiln co-combustion, coupled with a bioreactor landfill for process residues.

    Science.gov (United States)

    Grosso, Mario; Dellavedova, Stefano; Rigamonti, Lucia; Scotti, Sergio

    2016-01-01

    The paper describes the performances of the energy recovery pathway from the residual waste based on the production of a Solid Recovered Fuel (SRF) to be exploited via co-combustion in a cement kiln. The SRF is produced in a single stream Mechanical-Biological Treatment plant, where bio-drying of the waste is followed by mechanical refining in order to fulfil the quality requirements by the cement kilns. Peculiar of this MBT is the fact that sorting residues are disposed in a nearby landfill, managed according to a bioreactor approach, where landfill gas is collected for electric energy recovery. A detailed mass and energy balance of the system is presented based on one year operational data, followed by its Life Cycle Assessment. Results show that the system is energetically and environmentally effective, with most of the impacts being more than compensated by the savings of materials and energy. Major role in determining such outcome is the displacement of petcoke in the cement kiln, both in terms of its fossil CO2 emissions and of its life cycle impacts, including the trans-oceanic transport. To check the robustness of the results, two sensitivity analyses are performed on the landfill gas collection efficiency and on the avoided electric energy mix. PMID:26601731

  4. 水泥窑处理工业废物的工厂实验研究%Plant Test of Industrial Waste Disposal in a Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    刘阳生; 韩杰; 白庆中

    2003-01-01

    Destruction of industrial waste in cement rotary kilns (CRKs) is an alternative technology for thetreatment of certain types of industrial waste (IW). In this paper, three typical types of industrial wastes wereco-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal (especially solid wastedisposal) on the quality of clinker and the concentration of pollutants in air emission. Experimental results showthat (1) waste disposal does not affect the quality of clinker and fly ash, and fly ash after the IW disposal can still beused in the cement production, (2) heavy metals from IW are immobilized and stabilized in the clinker and cement,and (3) concentration of pollutants in air emission is far below than the permitted values in the China NationalStandard-Air Pollutants Emission Standard (GB 16297-1996).

  5. Investigation into the use of cement kiln dust in high density sludge (HDS) treatment of acid mine water.

    Science.gov (United States)

    Mackie, Allison L; Walsh, Margaret E

    2015-11-15

    The purpose of this study was to investigate the potential to replace lime with cement kiln dust (CKD) in high density sludge (HDS) treatment of acid mine drainage (AMD). The bench-scale study used two water samples: AMD sampled from a lead-zinc mine with high concentrations of iron (Fe), zinc (Zn), and arsenic (As) (Fe/Zn-AMD) and a synthetic AMD solution (Syn-AMD) spiked with ferric sulfate (Fe2(SO4)3). Arsenic was found to be significantly reduced with CKD-HDS treatment of Fe/Zn-AMD compared to lime-HDS treatment, to concentrations below the stringent mine effluent discharge regulation of 0.10 mg As/L (i.e., 0.04 ± 0.02 mg/L). Both CKD- and lime-HDS treatment of the two AMD samples resulted in settled water Fe concentrations above the stringent discharge guideline of 0.3 mg Fe/L. CKD addition in the HDS process also resulted in high settled water turbidity, above typical discharge guidelines of 15 mg TSS/L. CKD-HDS treatment was found to result in significantly improved settled solids (i.e., sludge) quality compared to that generated in the lime-HDS process. HDS treatment with CKD resulted in 25-88% lower sludge volume indices, 2 to 9 times higher % wet solids, and 10 to 20 times higher % dry solids compared to lime addition. XRD and XPS testing indicated that CKD-HDS sludge consisted of mainly CaCO3 and SiO2 with Fe(3+) precipitates attached at particle surfaces. XRD and XPS testing of the lime-HDS generated sludge showed that it consisted of non-crystalline Fe oxides typical of sludge formed from precipitates with a high water concentration. Increased sedimentation rates were also found for CKD (1.3 cm/s) compared to lime (0.3 cm/s). The increased solids loading with CKD addition compared to lime addition in the HDS process was suggested to both promote surface complexation of metal precipitates with insoluble CKD particles and increase compression effects during Type IV sedimentation. These mechanisms collectively contributed to the reduced water content of

  6. Process development for utilizing asbestos cement waste in rotary kilns for the cement industry. Final report; Erarbeitung eines Verfahrens zur stofflichen Verwertung von zementgebundenen Asbestprodukten in Drehrohroefen fuer die Zementindustrie. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Schlegel, R.; Kieser, J.; Kraehner, A.

    1999-11-01

    The law for recycling and waste demands the utilization also for waste of asbestos cement (ac). The procedure of thermal utilization of ac in the flame of a rotary cement kiln was developed and patented by the research institute IBU-tec Weimar, Germany. The ac-material has to be pre-pulverized and grinded to a degree of fineness of R{sub 90}<15%. Considerations of safety engineering lead to the idea of common fine grinding of old oil (oo) and ac. This new procedure was searched in FuE-project in 1998/99 (financial support by BMBF). A mash of ac and oo was generated as a utilization product ready for firing which was injected into the flame of the rotary cement kiln. This particles of ac smelt to spherical shaped particles at a temperature above 1500 C. They were utilized by clinker formation. The material and gas stream leaving the kiln does not contain fibres of asbestos. This was demonstrated in a small equipment burning test. The industrial realization concerning cement plant Ruedersdorf, near Berlin, was searched, technologically described and safety engineeringly and financially assessed by a project study. Process-technical and financial advantages were seen for the dry fine grinding. The wet fine grinding with old oil could be used in cement plants using old oil as fuel. (orig.) [German] Das Kreislaufwirtschafts- und Abfallgesetz (1994) fordert u.a. die stoffliche Verwertung auch fuer Asbestzementabfaelle (AZ). Das vom Institut fuer Baustoff- und Umweltschutz-Technologie Weimar 1995 entwickelte und patentierte Verfahren zur thermischen Verwertung von AZ in der Flamme eines Zementdrehrohrofens erfuellt diese Forderung. Das AZ-Material muss vorzerkleinert und bis zur Rohmehlfeinheit (R{sub 90}<15%) feingemahlen werden. Sicherheitstechnische Ueberlegungen fuehrten zu der Idee, die Feinmahlung zusammen mit Altoel (AOe) zu erproben. Diese Verfahrensvariante wurde im Rahmen eines FuE-Projektes 1998/99 untersucht (finanzielle Foerderung durch das BMBF). Als

  7. Development of electro fused aggregates for use in refractories for the burning zone of cement kilns; Desenvolvimento de agregados eletrofundidos para utilizacao em refratarios para a zona de queima de fornos de cimento

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, Luis Leonardo Horne Curimbaba

    2006-07-01

    Electro fused aggregates are largely used in refractory production due to the better performance reached when they are employed. In this work electro fused aggregates were designed for application in refractories for the burning zone of cement kilns. Initially reaction evaluation was conducted aiming the identification of the most prone refractory systems when single refractory phases react with Portland cement phases at high temperatures. In the next step, raw materials of the best refractory systems were electro fused to generate different aggregate compositions. The electro fused aggregates properties were evaluated and the classified ones were used to produce refractory bricks for the burning zone of cement kilns. General characteristics of these bricks were measured and compared with a standard magnesia-spinel refractory. Aggregates of the system Mg O - TiO{sub 2} - Ca O, more specifically aggregates belonged to the compatibility triangle Mg O - Mg{sub 2}TiO{sub 4} - CaTiO{sub 3}, showed suitable characteristics for development of refractories for the burning zone cement kilns. (author)

  8. Use of secondary fuels in rotary kilns of the cement industry; Einsatz von Sekundaerstoffen in Drehofenanlagen der Zementindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Hoenig, V. [Forschungsinstitut der Zementindustrie, Duesseldorf (Germany)

    1998-09-01

    Most cement works in Germany use secondary materials for cement production or are planning to do so. Many of the materials in question, such as used tyres, have been recycled in an environmentally acceptable way for decades, and a large body of experience has accumulated on their use in the cement industry. In the cement industry secondary materials are understood to comprise secondary fuels as well as secondary raw materials. The latter have for some part replaced the natural raw materials used for burning cement clinker, the preliminary product of cement. By using used tyres, used oil and other waste materials as secondary fuels the cement industry has for decades contributed to an environmentally acceptable form of waste disposal. The use of secondary materials has also enabled the cement industry to improve its economic situation. In response to the enactment of the Materials Recycling Law the cement industry has during the past few years turned its attention to the utilisation of other waste materials. The criteria relevant to the cement industry`s choice of a waste material as secondary material lastly depends on the process-related side constraints attending the clinker burning process and the requirements on the burning process with regard to product quality and environmental acceptability. [Deutsch] Die meisten Zementwerke in Deutschland setzen bei der Zementherstellung Sekundaerstoffe ein oder planen ihren Einsatz. Fuer einige dieser Stoffe, wie z.B. Altreifen gilt, dass sie bereits seit Jahrzehnten umweltvertraeglich verwertet werden, so dass viele Erfahrungen ueber deren Einsatz in der Zementindustrie vorliegen. Unter Sekundaerstoffen werden in der Zementindustrie sowohl Sekundaerbrennstoffe wie auch Sekundaerrohstoffe verstanden. Letztere ersetzen teilweise die natuerlichen Rohstoffe, aus denen der Zementklinker, das Vorprodukt des Zements, gebrannt wird. Bezueglich der Sekundaerbrennstoffe traegt die Zementindustrie schon seit Jahrzehnten zu einer

  9. Status quo of energy recovery from waste in special industrial facilities and evaluation of the environmental impacts of using refuse derived fuel (RDF) in cement kilns in Germany; Untersuchung der Umweltauswirkungen des Einsatzes von Abfaellen ausserhalb thermischer Abfallbehandlungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Alwast, H.; Marton, C.; Koepp, M.

    2001-10-01

    Within the study presented here the use of energy recovery from waste was analysed for several industrial facilities, focussing on cement plants, kilns in the lime and gypsum industry, steel works and plants for the production of non ferrous metals. 44 German cement plants dispose of an own clinker production. Presently 31 plants have a permit for recovering energy from waste. The total permitted capacity for energy recovery in German cement kilns amounts to nearly 2,6 Mio. t/a. Mainly waste oil, old tyres, fuel derived from processed production-specific and municipal waste, plastics, scrap wood and waste paper are co-incinerated. In 1998/99 a total amount of roughly 945.000 t refuse was processed in 30 units of the studied facilities. In five furnaces at three steel works waste can be used for energy or material recovery. The approved total capacity of high calorific waste for energy recovery comes to nearly 350,000 t/a. Especially industrial plastics and packaging waste from DSD, plastics processed in scrap mills and shreddered waste and granulated paint sludge are used. In 1998 the facilities processed only old plastic, representing a total amount of nearly 109.000 t. At present seven facilities in the non ferrous metal industry have a permit for energy recovery from waste. The maximum capacity amounts on national level to nearly 140.000 t/a. Especially waste oil, packaging waste, plastics and scrap wood can be processed. The analysis of respective applications of the 17th BImSchV shows an inconsistency within the amending permitting procedures. For the time to come a conformity between the respective regional permitting authorities would be recommendable. Moreover, the effects on air emission caused by using waste for energy recovery were analysed for cement kilns with own clinker production. Due to the amendment of the 17th BImSchV more stringent requirements regarding waste composition must be established. This is especially valid for the highly volatile

  10. Celadon of Yue Kiln

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    正Celadon of Yue Kiln comes from the famous ancient Chinese Yue kiln in Southern China. The earliest porcelain was successfully made in this very kiln in the Eastern Han Dynasty, so it is also honored as the "mother porcelain". The kiln stopped producing at the end of the Northern Song Dynasty and the early Southern

  11. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten;

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including an...... overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid...

  12. Dust extraction from gas in cement kilns, using bag filters; Depoussierage des gaz de four cimentier par les filtres a manches

    Energy Technology Data Exchange (ETDEWEB)

    Harmegnies, M. [CALCIA, 78 - Guerville (France). Direction Technique

    1996-12-31

    After a review of regulations concerning cement plant emissions, the two main cement production techniques (dry and semi-dry processes) are described and the electrostatic and bag filter de-dusting techniques are compared. Examples of pilot applications of these techniques in two French cement plants are presented and operating results (performances, transient procedures, costs) are discussed

  13. 水泥回转窑热工测量准确性的影响因素分析%Factors affecting thermal measurement accuracy of cement rotary kiln

    Institute of Scientific and Technical Information of China (English)

    袁秀霞

    2014-01-01

    Thermal measurement of cement rotary kiln is a complex process, there are many factors affecting the accuracy of measure-ment results. Based on many years of rotary kiln thermal measuring experience, for four aspects of test condition selection, scheme;in-strument management and data processing, main factors affecting thermal measurement accuracy were summarized as well as the meth-od of reducing testing data deviation.%水泥回转窑的热工测量是个复杂的过程,测量结果准确性的影响因素较多。根据多年水泥回转窑热工测量经验,从测试条件的选取、测试方案的制定、测试仪器设备的管理和测试数据的处理四个方面,分别总结了影响热工测量数据准确性的主要因素以及减少测试数据出现偏差的方法。

  14. Model of Cement Rotary Kiln Based on Elman Neural Network and Design of DHP Controller%基于Elman网的水泥回转窑模型及其DHP控制器设计

    Institute of Scientific and Technical Information of China (English)

    黄清宝; 林小峰; 宋绍剑; 佘乾仲; 杨宝生

    2011-01-01

    水泥回转窑熟料煅烧过程是一个涉及传质、传热和物理化学反应的复杂的多变量、多扰动、非线性过程.为了稳定回转窑温度以提高水泥熟料烧成质量,降低能耗,需要探索新型优化控制方法.近似动态规划(ADP)综合神经网络、强化学习和动态规划等方法和技术,是一种新型优化方法.其中的双启发式动态规划(DHP)算法由于其评价网络的输出是代价函数关于状态量的偏导数,它具有动态性好、收敛速度快、控制精度高等优点.在分析水泥回转窑工艺的基础上,采用Elman神经回络建立回转窑系统的模型,并利用近似动态规划中的双重启发式动态规划算法设计回转窑温度优化控制器.仿真结果表明,在经历控制初期的波动后,回转窑烧成带温度逐渐趋于稳定,实现了对水泥回转窑的仿真控制.%Calcination process of cement clinker is a complex multi-variable large-disturbances and nonlinear system which is full of mass transfer, heat transfer, physical and chemical reactions. In order to reduce energy consumption and ensure the quality of cement clinker burning, it's necessary to explore new aptimal control methods to stabilize the temperature of rotary kiln. Approximate Dynamic Programming (ADP) integrated neural networks, reinforcement learning and dynamic programming techniques, is a new algorithm for optimal control. The dual heuristic dynamic programming (DHP) is an algorithm of ADP, whose output is a partial derivatrve of cost function with respect to state. It has many advantages such as good dynamics, fast convergence rate, high controlled resolution and so on. Based on the detailed analysis of rotary kiln technology, the model was established by Elman neural network, and the optimization controller was designed with the dual heuristic dynamic programming. The resuks show that, after the fluctuations in the early control period, the temperature of cement rotary kiln tends to

  15. Study on EIA Technology in the Project of Waste Co-processing Using Cement Kiln%水泥窑协同处置废物环评技术探讨

    Institute of Scientific and Technical Information of China (English)

    殷捷; 钱炜

    2016-01-01

    利用水泥窑协同处置废物一般是通过新增预处理设施并对水泥窑进行一定的改造而实现的,对此类项目的环境影响评价时首先需要注意收集相关的标准、规范,在水泥生产线现状调查时应结合标准规范关注其规模和除尘设施的运行情况,同时需要协助企业依据周边市场调查结果,合理确定处理的废物种类,并依据需处理的固体废物的量及其重金属、元素氯和氟的含量论证处理规模是否合理,熟悉预处理工艺及其产排污环节,合理确定防护距离。%Utilizing the waste co-processing with cement kiln is usually achieved by adding pretreatment facilities and reforming the cement kiln. First of all, it is important to collect the relevant standards and specifications for the environmental impact assessment in such projects, and attention should be paid to the scale and operation status of the dust removal facilities to investigate the status of cement production line in accordance with the standards and regulations. Meanwhile, it is necessary to assist enterprises, on the basis of investigation results of surrounding market, to reasonably confirm the types of disposed waste, and discuss whether the disposal scale matches with the quantity of solid wastes and the content of heavy metal, chlorine and fluorine for disposal. At last, it's imperative to well understand the pre-processing technology and its steps of producing and eliminating wastes, and reasonably determine the protection distance.

  16. General industrial kilns; Ippan kogyoro

    Energy Technology Data Exchange (ETDEWEB)

    Nagai, H.

    1999-07-20

    In this paper, technology trend of general industrial kilns except iron-melting furnaces and incinerators is introduced. NEDO is seeking enterprises carrying out field tests of energy saving type furnaces that recovery exhaust heat by heat accumulating exchanger, preheat air to high temperature and then blow it into furnace, reduce oxygen density in the furnace and burn fuel with air of high temperature. Steel plate type heating furnace, tun dish preheating furnace for continuous casting and mesh belt type brazing furnace are reported as the furnaces using the heat accumulating exchanger. As examples of converting impulse fuel system into a bogie type anneal furnace or an electric furnace for copper alloy quenching, catalyst-free denitrification technology of the steel plate type heating furnace, and vacuum furnace for sintering ceramics, metal powders etc. are introduced. Cement kilns using waste in cement raw material, and vertical limekiln resolving fluorocarbon gas, are reported. As the rest, glass, optical lens, engineering ceramics, low water content and low cement castable, carbon nanometer tube and synthesis of high quality diamond are described. (NEDO)

  17. 77 FR 42367 - National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing...

    Science.gov (United States)

    2012-07-18

    ... that there are 24 cement kilns which combust solid waste. See 76 FR 28322 and Memorandum ``Combustion... reclassifying some cement kilns as commercial and industrial solid waste incinerators (CISWI) and thus could..., the EPA is doing so by removing all kilns classified as commercial and industrial solid...

  18. Present Situation and Perspective of Chinese Cement Industry

    Institute of Scientific and Technical Information of China (English)

    Gao Changming

    2003-01-01

    @@ Totally, there are 12 types of cement kiln pro-duction lines in China and running with a quite differenttechnical- economical levels. The cement productionof different types product lines in 1997 ~ 2002 is shownin Table 1.

  19. Mixing large and small particles in a pilot scale rotary kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Aniol, Rasmus Wochnik; Larsen, Morten Boberg;

    2011-01-01

    The mixing of solid alternative fuel particles in cement raw materials was studied experimentally by visual observation in a pilot scale rotary kiln. Fuel particles were placed on top of the raw material bed prior to the experiment. The percentage of particles visible above the bed as a function of.......Results can be up-scaled to industrial conditions in cement rotary kilns and show that even relatively large fuel particles will predominantly be covered by raw material after less than 30s in the rotary kiln. This affects the heating and combustion mechanisms for the fuel particles....

  20. Construction of simple kiln systems

    Energy Technology Data Exchange (ETDEWEB)

    Roos, W.; Rojczyk, U.

    1984-01-01

    For the rational manufacture of charcoal, different kiln designs have been developed, for which a detailed general view of their constructional peculiarities and performance together with a number of sectional diagrams and sketches of the principles are given. Starting from both horizontally and vertically structured charcoal kilns covered with earth, the study gas on to report on modern, transportable, perforated kiln covers made of steel. Kiln covers in cylindrical and truncated cone-shaped drum form are shown. Details of dimensions, transport weight and pyrotechnical advantages are given and recommendations as to the type of kiln to select (table of criteria for selection, advantages and snags of various different kiln systems).

  1. A coincineração de resíduos em fornos de cimento: riscos para a saúde e o meio ambiente Co-incineration in cement kilns: health and environmental risks

    Directory of Open Access Journals (Sweden)

    Bruno Milanez

    2009-12-01

    Full Text Available O objetivo do artigo é discutir a forma como a coincineração de resíduos em fábricas de cimento vem crescendo no Brasil, bem como seus impactos sobre a saúde humana e o meio ambiente. Informações gerais sobre mercado e efeitos sobre a saúde foram obtidas através de revisão bibliográfica e alguns estudos de caso, escolhidos a partir de debate com integrantes da Rede Brasileira de Justiça Ambiental, foram construídos para ilustrar a situação no Brasil. Os estudos encontrados mostraram que, independente do nível de desenvolvimento tecnológico dos países, a saúde dos trabalhadores e das pessoas que moram próximas às fábricas de cimento vem sendo prejudicada pela poluição emitida pelas empresas de cimento, em especial por aquelas que praticam a coincineração. Além disso, no contexto brasileiro, a vulnerabilidade das instituições e populações afetadas tende a agravar este problema. Como conclusão, defende-se o aumento da capacidade institucional dos órgãos brasileiros responsáveis pelo monitoramento das atividades industriais, bem como uma rediscussão mais aprofundada dos aspectos políticos e éticos ligados ao transporte e comércio de resíduos industriais.In this article we discuss the development of hazardous waste co-incineration in cement kilns in Brazil as well as its impacts on health and the environment. Information was gathered through an extensive review on social and environmental impacts of co-incineration, and case studies, chosen after discussion with social movement representatives concerned with the co-incineration issue and related to the Brazilian Network on Environmental Justice, are described to illustrate the reality of co-incineration in Brazil. Studies showed that workers and community health suffers negative impacts from such practices in high-, middle- and low-income countries. In the Brazilian context, the institutional and social vulnerability intensifies these problems. To conclude, we

  2. Review of technologies for mercury removal from flue gas from cement production processes

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian;

    2012-01-01

    Mercury is a pollutant of concern and mercury emissions from cement plants are under environmental regulation. After coal-fired power plants, mercury emissions from cement and mineral production are the second largest anthropogenic sources. Compared to fuels, cement raw materials are the major...... sources of mercury in the cement kiln flue gas. Cement plants are quite different from power plants and waste incinerators regarding the flue gas composition, temperature, residence time, and material circulation. Cement kiln systems have some inherent ability to retain mercury in the solid materials due...... to the adsorption of mercury on the solids in the cold zone. However, recirculation of the kiln dust to the kiln will cause release of the captured mercury. The mercury chemistry in cement kiln systems is complicated and knowledge obtained from power plants and incinerators cannot be directly applied in cement...

  3. Alternative Fuels in Cement Production

    DEFF Research Database (Denmark)

    Larsen, Morten Boberg

    The substitution of alternative for fossil fuels in cement production has increased significantly in the last decade. Of these new alternative fuels, solid state fuels presently account for the largest part, and in particular, meat and bone meal, plastics and tyre derived fuels (TDF) accounted for...... the most significant alternative fuel energy contributors in the German cement industry. Solid alternative fuels are typically high in volatile content and they may differ significantly in physical and chemical properties compared to traditional solid fossil fuels. From the process point of view......, considering a modern kiln system for cement production, the use of alternative fuels mainly influences 1) kiln process stability (may accelerate build up of blockages preventing gas and/or solids flow), 2) cement clinker quality, 3) emissions, and 4) decreased production capacity. Kiln process stability in...

  4. 40 CFR 63.1205 - What are the standards for hazardous waste burning lightweight aggregate kilns that are effective...

    Science.gov (United States)

    2010-07-01

    ... Emissions Standards and Operating Limits for Incinerators, Cement Kilns, and Lightweight Aggregate Kilns...) Mercury in excess of 120 µg/dscm corrected to 7 percent oxygen; (3) Lead and cadmium in excess of 250 µg... must also notify in writing the RCRA authority that you are complying with this option; (2) Mercury...

  5. Socio-environmental Impacts Associated with Burning Alternative Fuels in Clinker Kilns

    Directory of Open Access Journals (Sweden)

    F. B. Mainier

    2013-08-01

    Full Text Available The pollutants found in emissions from cement plants depend on the processes used and the operation of the clinker kilns. Another crucial aspect concerns the characteristics of raw materials and fuels. The intensive use of fuels in rotary kilns of cement plants and the increasing fuel diversification, including fuels derived from coal and oil, from a multitude of industrial waste and from biomass, charcoal and agricultural waste (sugarcane bagasse, rice husk, is increasing the possibilities of combinations or mixtures of different fuels, known as blends. Thus, there are socio-environmental impacts associated with the burning of alternative fuels in clinker kilns. In view of the growing trend of entrepreneurs who want to target the waste produced in their unit and of the owners of the cement plants who want to reduce their production costs by burning a waste with lower cost than conventional fuels, it is necessary to warn that a minimum level of environmental care should be followed regarding these decisions. It is necessary to monitor the points of emission from cement kilns and in the wider area influenced by the plant, in order to improve environmental quality. Laboratory studies of burning vulcanised rubber contaminated with arsenic simulate the burning of used tyres in cement clinker kilns producing SO2 and As2O3.

  6. Design and manufacture of Portland cement Application of statistical analysis

    OpenAIRE

    Svinning, Ketil

    2011-01-01

    The purpose of the work is to enable design and manufacture of cement with emphasis on the quality and the properties of cement. Data used in the design and manufacture were collected from predictions of properties and characteristics of cement. The properties of cement were predicted from its characteristics and from the production conditions in cement kiln and mill. The cement characteristics were in some investigations predicted from the production conditions. The design was based on sensi...

  7. Devolatilization and Combustion of Tire Rubber and Pine Wood in a Pilot Scale Rotary Kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders R.; Larsen, Morten B.; Glarborg, Peter;

    2012-01-01

    tire rubber and pine wood were found to be bulk oxygen concentration, mass transfer rate of oxygen, raw material fill degree, raw material characteristics, and temperature. Kiln rotational speed only had a minor effect on the char oxidation when the raw material bed was in a rolling motion. Initial...... industrial waste. In this study, devolatilization and combustion of large particles of tire rubber and pine wood with equivalent diameters of 10 mm to 26 mm are investigated in a pilot scale rotary kiln able to simulate the process conditions present in the material inlet end of cement rotary kilns...

  8. Kiln emissions and potters' exposures.

    Science.gov (United States)

    Hirtle, B; Teschke, K; van Netten, C; Brauer, M

    1998-10-01

    Some ten thousand British Columbia potters work in small private studios, cooperative facilities, educational institutions, or recreation centers. There has been considerable concern that this diffuse, largely unregulated activity may involve exposures to unacceptable levels of kiln emissions. Pottery kiln emissions were measured at 50 sites--10 from each of 5 categories: professional studios, recreation centers, elementary schools, secondary schools, and colleges. Area monitoring was done 76 cm from firing kilns and 1.6 m above the floor to assess breathing zone concentrations of nitrogen dioxide, carbon monoxide, sulfur dioxide, fluorides, aldehydes, aluminum, antimony, arsenic, barium, beryllium, boron, cadmium, chromium, cobalt, copper, gold, iron, lead, lithium, magnesium, manganese, mercury, nickel, selenium, silver, vanadium, and zinc. Personal exposures to the same metals were measured at 24 sites. Almost all measured values were well below permissible concentrations for British Columbia work sites and American Conference of Governmental Industrial Hygienists (ACGIH) threshold limit values (TLVs) with the following two exceptions. A single firing duration (495 minute) acrolein measurement adjacent to an electric kiln (0.109 ppm) exceeded these guidelines. One 15-minute sulfur dioxide measurement collected adjacent to a gas kiln (5.7 ppm) exceeded the ACGIH short-term exposure limit. The fact that concentrations in small, ventilated kiln rooms ranked among the highest measured gives rise to concern that unacceptable levels of contamination may exist where small kiln rooms remain unventilated. Custom designed exhaust hoods and industrial heating, ventilating, and air-conditioning systems were the most effective ventilation strategies. Passive diffusion and wall/window fans were least effective. PMID:9794068

  9. Barium aluminate cement: its application

    International Nuclear Information System (INIS)

    The technology of manufacturing barium aluminate cement from barium sulfate and alumina, using a rotary kiln for firing the clinker is described. The method of granulation of the homogenized charge was used. Conditions of using the ''to mud'' method in industry were indicated. The physical and chemical properties of barium aluminate cement are determined and the quality of several batches of cement prepared on a semi-industrial scale and their suitability for making highly refractory concretes are tested. The optimal composition of the concretes is determined as a function of the mixing water and barium aluminate cement contents. Several experimental batches of concretes were used in the linings of furnaces in the steel industry. The suitability of these cements for use in fields other than steelmaking is examined. It is established that calcium aluminate cement has certain limited applications

  10. Cement Formation:A Success Story in a Black Box: High Temperature Phase Formation of Portland Cement Clinker

    OpenAIRE

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten; Dam-Johansen, Kim

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledgeabout the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in ...

  11. Use of residual wood in the cement manufacturing process

    International Nuclear Information System (INIS)

    This PowerPoint presentation discussed the use of wood residuals in the cement manufacturing process. An outline of the cement manufacturing process was presented. Raw materials are combined in exact proportions to create a chemically correct mix, which is then pulverized in a mill. The mix is then burned in a kiln. The end product is cooled to form the pellet sized material known as clinker, which is then milled to form cement. The combustion and destruction characteristics of a cement kiln were presented. Modern cement kilns require approximately 3.2 Gj of energy to produce one tonne of cement. It was noted that wood residuals do not contain halogens, sulfur or other materials detrimental to the cement manufacturing process. Possible injection points for kilns were presented. Various studies have shown that wood residuals can be safely used as a fuel in the manufacture of cement. Environmental benefits derived from using wood included the complete destruction of organic portions, and the fact that residual ash becomes an indistinguishable part of the final product. It was concluded that wood residual materials are a satisfactory alternative fuel for the cement industry. tabs., figs

  12. Energy Efficiency Improvement Opportunities for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Worrell, Ernst; Galitsky, Christina; Price, Lynn

    2008-01-31

    This report provides information on the energy savings, costs, and carbon dioxide emissions reductions associated with implementation of a number of technologies and measures applicable to the cement industry. The technologies and measures include both state-of-the-art measures that are currently in use in cement enterprises worldwide as well as advanced measures that are either only in limited use or are near commercialization. This report focuses mainly on retrofit measures using commercially available technologies, but many of these technologies are applicable for new plants as well. Where possible, for each technology or measure, costs and energy savings per tonne of cement produced are estimated and then carbon dioxide emissions reductions are calculated based on the fuels used at the process step to which the technology or measure is applied. The analysis of cement kiln energy-efficiency opportunities is divided into technologies and measures that are applicable to the different stages of production and various kiln types used in China: raw materials (and fuel) preparation; clinker making (applicable to all kilns, rotary kilns only, vertical shaft kilns only); and finish grinding; as well as plant wide measures and product and feedstock changes that will reduce energy consumption for clinker making. Table 1 lists all measures in this report by process to which they apply, including plant wide measures and product or feedstock changes. Tables 2 through 8 provide the following information for each technology: fuel and electricity savings per tonne of cement; annual operating and capital costs per tonne of cement or estimated payback period; and, carbon dioxide emissions reductions for each measure applied to the production of cement. This information was originally collected for a report on the U.S. cement industry (Worrell and Galitsky, 2004) and a report on opportunities for China's cement kilns (Price and Galitsky, in press). The information provided in

  13. Sulfur Release from Cement Raw Materials during Solid Fuel Combustion

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Larsen, Morten B.; Glarborg, Peter;

    2011-01-01

    During combustion of solid fuels in the material inlet end of cement rotary kilns, local reducing conditions can occur and cause decomposition of sulfates from cement raw materials. Decomposition of sulfates is problematic because it increases the gas-phase SO2 concentration, which may cause depo...

  14. ROTARY SCREW SYSTEMS IN CEMENT

    OpenAIRE

    Taratuta V. D.; Belokur K. A.; Serga G. V.

    2016-01-01

    The article presents results of research of rotary-screw systems in relation to the creation of rotary kilns for the annealing of-cuttings in the preparation of cement clinker. Using the proposed design, in comparison with known designs of similar purpose, it significantly improves performance, reduces size and power consumption through the use of rotary screw systems in the form of screw rotors and drums made hollow with sidewalls assembled from separate strips or plates of different geometr...

  15. Emissions study of co-firing waste carpet in a rotary kiln.

    Science.gov (United States)

    Lemieux, Paul; Stewart, Eric; Realff, Matthew; Mulholland, James A

    2004-01-01

    Post-consumer carpet represents a high volume, high energy content waste stream. As a fuel for co-firing in cement kilns, waste carpet, like waste tires, has potential advantages. Technological challenges to be addressed include assessing potential emissions, in particular NO emissions (from nylon fiber carpets), and optimizing the carpet feed system. This paper addresses the former. Results of pilot-scale rotary kiln experiments demonstrate the potential for using post-consumer waste carpet as a fuel in cement kilns. Continuous feeding of shredded carpet fiber and ground carpet backing, at rates of up to 30% of total energy input, resulted in combustion without transient puffs and with almost no increase in CO and other products of incomplete combustion as compared to kiln firing natural gas only. NO emissions increased with carpet waste co-firing due to the nitrogen content of nylon fiber. In these experiments with shredded fiber and finely ground backing, carpet nitrogen conversion to NO ranged from 3 to 8%. Conversion increased with enhanced mixing of the carpet material and air during combustion. Carpet preparation and feeding method are controlling factors in fuel N conversion. PMID:15125542

  16. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Directory of Open Access Journals (Sweden)

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  17. Pollution and Prevention of Pb during Cement Calcination

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Emission pollution and prevention measures of Pb during cement calcination were discussed. The content of Pb and the variation of composition were explored by means of atomic absorption spectroscopy (AAS) and X-ray diffraction. The results show that a number of Pb emits during cement calcination, F and C1 promote the emission of Pb, and Pb is enriched in kiln dust. The smaller the particle of kiln dust, the higher the content of Pb. When utilizing the raw materials with a high content of Pb, a more efficient dust collector should be used and the kiln dust should be used as the addition of cement. Pb in clinker is enriched in the intermediate phase. The reduction of silica modulus is useful to increase the solidification content of Pb in clinker. The solidification content of Pb in calcium sulphoaluminate mineral is higher than that in calcium aluminate mineral.

  18. Operationg experience of a lime kiln. ; D-KILN at Niigata mill. Kaseika rongu kiln no sogyo keiken. ; Hokuetsu niigata D kei KILN ni tuite

    Energy Technology Data Exchange (ETDEWEB)

    Arano, T. (Hokuetsu Paper Mills, Ltd., Niigata (Japan))

    1992-01-01

    The recaustizing kiln, Niigata Mill, Hokuetsu Paper Making being planned to be extended in the first step of production-increasing plan during a period from 1988 to 1990, its operation started in the green/white liquor clarification facilities in 1988 and, one year later, in the wet long lime kiln (D-KILN) in 1989. In that Mill, the production capacity of recaustizing kiln process is 520Om{sup 3}/D in green liquor clarification and 35OT/D in lime burning. The D-KILN is a wet type long kiln produced by Ahistrom. As for the operational status, the line burning rate in actual operation always surpasses its performance-guaranteeing value of 15OT/D. A continuous operation was actually recorded under a steady production of 180T/D at a burning modulus from 83 to 86%. The initial target of D-KILN is judged to have been nearly achieved by an almost trouble-free stabilized production capacity added with an application of different automatic control systems. 6figs., 3 tabs.

  19. ROTARY SCREW SYSTEMS IN CEMENT

    Directory of Open Access Journals (Sweden)

    Taratuta V. D.

    2016-01-01

    Full Text Available The article presents results of research of rotary-screw systems in relation to the creation of rotary kilns for the annealing of-cuttings in the preparation of cement clinker. Using the proposed design, in comparison with known designs of similar purpose, it significantly improves performance, reduces size and power consumption through the use of rotary screw systems in the form of screw rotors and drums made hollow with sidewalls assembled from separate strips or plates of different geometrical shapes with form inside the screw breaks or smooth edges, screw surfaces and screw grooves. It is shown that the housing of the rotary kiln is expedient to produce helical surfaces whose centers of curvature are located within the housing. Using the proposed constructions rotary kiln during the firing when preparing cement wedge can increase the speed of rotation of the housing, furnaces 5-10 times due to changes in the rotary-screw systems increase efficiency and reduce the size of furnaces

  20. EDXRF analysis of Yanhedian Ru kiln and Jun official kiln porcelain

    International Nuclear Information System (INIS)

    The chemical components of the body and glaze samples of some Ru porcelains from Yanhedian kiln and Jun official porcelains from Juntai kiln are determined by the technology of Energy Dispersive X-ray Fluorescence(EDXRF) in this work. The difference of the two kiln's glaze and body are analyzed by factor analysis method of Multi-dimensional statistical analysis. The results indicate that Yanhedian Ru porcelains can be well distinguished from Jun official porcelains from Juntai kiln. This evidence once again proves that Jun ceramics and Ru ceramics can be distinguished obviously. (authors)

  1. Combustion of solid alternative fuels in the cement kiln burner

    OpenAIRE

    Nørskov, Linda Kaare; Dam-Johansen, Kim; Glarborg, Peter; Jensen, Peter Arendt; Larsen, Morten Boberg

    2012-01-01

    I cementindustrien er der en øget miljømœssig og økonomisk motivation for at erstatte konventionelle fossile brœndsler med alternative brœndsler; biomasse og affald. Indførelsen af alternative brœndsler kan dog påvirke emissioner, cementproduktkvalitet, processtabilitet og -effektivitet. I kalcinatoren er substitutionen med alternative brœndsler nået tœt på 100% på mange cementanlœg, og for at øge anvendelsen af alternative brœndsler yderligere må substitutionen i roterovnen øges. Der er begr...

  2. Combustion of large solid fuels in cement rotary kilns

    OpenAIRE

    Nielsen, Anders Rooma; Larsen, Morten Boberg; Dam-Johansen, Kim; Glarborg, Peter

    2012-01-01

    Cementindustrien har en stor interesse i at erstatte fossile brændsler med alternative brændsler, med henblik på at minimere omkostninger og reducere CO2-emissioner. Disse alternativebrændsler er primært faste brændsler som affaldsbaserede brændsler (RDF), brugte dæk (TDF), kød- og benmel (MBM), træaffald, kloakslam, papir, pap og plastic. Alternativ brændsels andelen af den totale energi varierer meget fra region til region, men generelt er der en tendens til stigende anvendelse af alternati...

  3. Coal acid mine drainage treatment using cement kiln dust

    Directory of Open Access Journals (Sweden)

    Edgar Alberto Martínez

    2014-01-01

    Full Text Available Los sulfuros están presentes en distintas rocas. Durante las actividades mineras y el proceso de remoción de sulfuros se pueden producir Drenajes Ácidos de Minería (DAM, con iones de sulfato (SO4-2. Los DAMs son fuente de polución en las actividades mineras y en Colombia su descarga en los cuerpos de agua debe cumplir las regulaciones nacionales (pH entre 5 y 9. Polvo de horno cementero (CKD, con carbonato de calcio principalmente, de una planta de Cementos Argos S.A. fue usado para neutralizar un DAM generado en la biodesulfurización de carbón. Los DAMs neutralizados tuvieron pHs entre 7,72 y 8,05 y la eliminación de sulfatos entre 67% a 70%. El precipitado se secó y analizó para determinar su composición química y mineralógica. Se encontró humedad entre 69% y 81%; yeso con un 50% de pureza aproximadamente y carbonato de calcio. Esta composición lo hace adecuado para uso en la producción de cemento.

  4. Oxyfuel combustion in rotary kiln lime production

    OpenAIRE

    Eriksson, Matias; Hökfors, Bodil; Backman, Rainer

    2014-01-01

    The purpose of this article is to study the impact of oxyfuel combustion applied to a rotary kiln producing lime. Aspects of interest are product quality, energy efficiency, stack gas composition, carbon dioxide emissions, and possible benefits related to carbon dioxide capture. The method used is based on multicomponent chemical equilibrium calculations to predict process conditions. A generic model of a rotary kiln for lime production was validated against operational data and literature. T...

  5. Use of alternative fuels in the Polish cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Mokrzycki, Eugeniusz; Uliasz-Bochenczyk, Alicja [Polish Academy of Sciences, Mineral and Energy Economy Research Inst., Krakow (Poland); Sarna, Mieczyslaw [Lafarge Cement Polska S.A., Malogoszcz (Poland)

    2003-02-01

    Alternative fuels are made up of mixtures of different wastes, such as industrial, municipal and hazardous wastes. These fuels need to have an appropriate chemical energy content which depends on the type of components and their organic content. An industry that is particularly well suited to the employment of alternative fuels is the cement industry. There are a number of factors that promote the use of alternative fuels in cement kilns. Of these factors, the most notable are: the high temperatures developed, the appropriate kiln length, the long period of time the fuel stays inside the kiln and the alkaline environment inside the kiln. There are a number of countries that use their own alternative fuels in cement plants. These fuels have different trade names and they differ in the amounts and the quality of the selected municipal and industrial waste fractions used. The fuels used should fall within the extreme values of parameters such as: minimum heating value, maximum humidity content, and maximum content of heavy and toxic metals. Cement plants in Poland also use alternative fuels. Within the Lafarge Group, the cement plants owned by Lafarge Poland Ltd. have initiated activities directed at promoting the wider use of alternative fuels. There are a number of wastes that can be incinerated as fuel in cement plants. Some that can be mentioned are: selected combustible fractions of municipal wastes, liquid crude-oil derived wastes, car tyres, waste products derived from paint and varnish production, expired medicines from the pharmaceutical industry and others. The experience gained by the cement plants of Lafarge Cement Poland Ltd confirms that such activities are economically and ecologically beneficial. The incineration of alternative fuels in cement plants is a safe method for the utilisation of waste that is ecologically friendly and profitable for the industrial plants and society alike. (Author)

  6. Fabrication works on rotary kiln fluidized bed

    International Nuclear Information System (INIS)

    Rotary kiln has been widely used in incineration and studied by many researches. Solid wastes of various shapes, sizes and heat value can be fed into rotary kiln either in batches or continually. Waste combustion in rotary kiln involves rotation method and the residence time depends on the length and diameter of the rotary kiln and the total stichomythic air given to the system.Rocking system is another technology used in incinerator. In the rocking system, internal elements in the combustion chamber move to transports and mix the burning waste so that all combustible material in the waste is fully burnt. Another technology in incinerator is the fluidized bed. This method uses air to fluidized the sand thus enhancing the combustion process. The total air is controlled in order to obtain a suitable fluidized condition.This preliminary study was conducted to study the feasibility of an incinerator system when three components viz. the rotary kiln, rocking system and fluidized bed are combined. This research was also conducted to obtain preliminary data parameters of the three components such as the suitable temperature, the angle of the kiln, residence time, total air for fluidization, rocking speed and the devolatilization rate. The samples used in this research were the palm oil kernel shells. (Author)

  7. 75 FR 54969 - National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing...

    Science.gov (United States)

    2010-09-09

    ..., 1998; see also 63 FR at 14193 (March 24, 1998) (area source cement kilns' emissions of mercury, dibenzo... NESHAP on May 6, 2009. See 74 FR 21136. We received a total of 3,229 comments from the Portland cement... v. EPA Litigation On June 14, 1999 (64 FR 31898), EPA issued the NESHAP for the Portland...

  8. Scrap tire ashes in portland cement production

    Directory of Open Access Journals (Sweden)

    Mónica Adriana Trezza

    2009-01-01

    Full Text Available Scrap tires are not considered harmful waste, but their stocking and disposal are a potential health and environmental risk. Properly controlled calcinations at high temperatures make tire combustion an interesting alternative due to its high calorific power, comparable to that of fuel-oil. Consequently, using them as an alternative combustible material in cement kilns makes it possible to give it a valuable use. However, it remains to be assured whether the impurities added to the clinker through these fuels do not affect its structure or properties.This paper shows the studies carried out on different clinkers under laboratory conditions with different levels of addition of scrap tire ashes, added by partially replacing traditional fuel in cement kilns.

  9. Cement Conundrum

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    China aims to streamline the crowded cement industry Policymakers are looking to build a concrete wall around the cement-making industry as they seek to solidify the fluid cement market and cut excessive production.

  10. Scrap tire ashes in portland cement production

    OpenAIRE

    Mónica Adriana Trezza; Alberto Néstor Scian

    2009-01-01

    Scrap tires are not considered harmful waste, but their stocking and disposal are a potential health and environmental risk. Properly controlled calcinations at high temperatures make tire combustion an interesting alternative due to its high calorific power, comparable to that of fuel-oil. Consequently, using them as an alternative combustible material in cement kilns makes it possible to give it a valuable use. However, it remains to be assured whether the impurities added to the clinker th...

  11. Biomass use in the Dutch cement industry ENCI, Maastricht, The Netherlands

    OpenAIRE

    Junginger, H.M.

    2009-01-01

    Based in the Netherlands, ENCI is a division of HeidelbergCement active in the Benelux countries. It possesses three main production facilities in the Netherlands, of which the biggest is the integrated production plant in Maastricht. ENCI has been generating cement from Maastricht since 1926, and directly employs 212 people. There, the full cement production process is realised, as limestone is extracted from the 135-hectare quarry and burnt in a kiln to make clinker, which is then ground in...

  12. Biomonitoring Study of Heavy Metals in Blood from a Cement Factory Based Community

    OpenAIRE

    Bank M.S.; Spengler J.D.

    2014-01-01

    Little is known about the effects of cement factory pollution, emissions, and kiln dust on contaminant exposure in human populations, including school environments, in close proximity to these point sources. In Ravena, New York, USA and vicinity, environmental pollution from a local cement plant is considered significant and substantial according to the United States Environmental Protection Agency’s Toxic Release Inventory, published in 2006, 2007, and 2010. We hypothesized that cement facto...

  13. Design Robust Controller for Rotary Kiln

    OpenAIRE

    Omar D. Hernández-Arboleda; Paula A. Ortiz-Valencia; Jorge A. Herrera-Cuartas

    2013-01-01

    This paper presents the design of a robust controller for a rotary kiln. The designed controller is a combination of a fractional PID and linear quadratic regulator (LQR), these are not used to control the kiln until now, in addition robustness criteria are evaluated (gain margin, phase margin, strength gain, rejecting high frequency noise and sensitivity) applied to the entire model (controller-plant), obtaining good results with a frequency range of 0.020 to 90 rad/s, which contributes to t...

  14. Design Robust Controller for Rotary Kiln

    Directory of Open Access Journals (Sweden)

    Omar D. Hernández-Arboleda

    2013-11-01

    Full Text Available This paper presents the design of a robust controller for a rotary kiln. The designed controller is a combination of a fractional PID and linear quadratic regulator (LQR, these are not used to control the kiln until now, in addition robustness criteria are evaluated (gain margin, phase margin, strength gain, rejecting high frequency noise and sensitivity applied to the entire model (controller-plant, obtaining good results with a frequency range of 0.020 to 90 rad/s, which contributes to the robustness of the system.

  15. Analysis of Energy-Efficiency Opportunities for the Cement Industry in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Hasanbeigi, Ali; Lu, Hongyou; Wang, Lan

    2009-10-01

    China's cement industry, which produced 1,388 million metric tons (Mt) of cement in 2008, accounts for almost half of the world's total cement production. Nearly 40% of China's cement production is from relatively obsolete vertical shaft kiln (VSK) cement plants, with the remainder from more modern rotary kiln cement plants, including plants equipped with new suspension pre-heater and pre-calciner (NSP) kilns. Shandong Province is the largest cement-producing Province in China, producing 10% of China's total cement output in 2008. This report documents an analysis of the potential to improve the energy efficiency of NSP kiln cement plants in Shandong Province. Sixteen NSP kiln cement plants were surveyed regarding their cement production, energy consumption, and current adoption of 34 energy-efficient technologies and measures. Plant energy use was compared to both domestic (Chinese) and international best practice using the Benchmarking and Energy Saving Tool for Cement (BEST-Cement). This benchmarking exercise indicated an average technical potential primary energy savings of 12% would be possible if the surveyed plants operated at domestic best practice levels in terms of energy use per ton of cement produced. Average technical potential primary energy savings of 23% would be realized if the plants operated at international best practice levels. Energy conservation supply curves for both fuel and electricity savings were then constructed for the 16 surveyed plants. Using the bottom-up electricity conservation supply curve model, the cost-effective electricity efficiency potential for the studied cement plants in 2008 is estimated to be 373 gigawatt hours (GWh), which accounts for 16% of total electricity use in the 16 surveyed cement plants in 2008. Total technical electricity-saving potential is 915 GWh, which accounts for 40% of total electricity use in the studied plants in 2008. The fuel conservation supply curve model shows the total

  16. Destruction of meat and bone meals in cement plants; Destruction des farines animales dans les cimenteries

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2001-10-01

    Following the crisis of the bovine spongiform encephalopathy disease ('mad cow' disease), the French cement industrialists have been requested by the government since 1996 to eliminate the forbidden meat and bone meals in cement kilns where they are used as fuel substitutes. This article presents the advantages of the cement industry file in the destruction of such wastes, the validation and the safety aspects of this process. Meat and bone meal represents a high-grade fuel that lowers the environmental impact of cement production and does not affect the quality of cement. (J.S.)

  17. Study on raw material origin of celadon porcelain bodies from Zhanggongxiang kiln and Qingliangsi kiln by chemical composition

    International Nuclear Information System (INIS)

    The proton induced X-ray emission (PIXE) was used to measure seven major chemical composition of celadon porcelain body from Qingliangsi kiln in Baofeng and Zhanggongxiang kiln in Ruzhou. The contents of major chemical composition in each sample were selected to make scattering analysis. Their classes and raw material sources were determined. The conclusion is that the raw material origin of Ru porcelain bodies from Qingliangsi kiln in Baofeng is different from that from Zhanggongxiang kiln in Ruzhou, but they are closely related. Both the Ruguan porcelain bodies and MinRu porcelain bodies from Qingliangsi kiln during the Song Dynasty are basically from the same provenance. (authors)

  18. Characteristics of mercury cycling in the cement production process.

    Science.gov (United States)

    Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Wu, Qingru; Hao, Jiming

    2016-01-25

    The mercury cycling caused by dust shuttling significantly increases the atmospheric emissions from cement production. A comprehensive understanding of this mercury cycling can promote the development of mercury emission control technologies. In this study, the characteristics of mercury cycling in the cement production process were first investigated. Furthermore, the mercury enrichment and effects of dust treatment were evaluated based on the field tests conducted in two Chinese cement plants. The mercury cycling between the kiln system and the raw mill system was the most important aspect and contributed 57-73% to the total amount of mercury emitted from the kiln system. Mercury emitted from the kiln system with flue gas was enriched as high as 3.4-8.8 times in the two tested plants compared to the amount of mercury in the raw materials and coal due to mercury cycling. The mercury enrichment can be significantly affected by the proportion of mercury cycled back to the kiln system. The effects of dust treatment were evaluated, and dust treatment can efficiently reduce approximately 31-70% of atmospheric mercury emissions in the two plants. The reduction proportion approximately linearly decreased with the proportion of mercury removed from the collected dust. PMID:26448491

  19. Technical benefit and risk analysis on cement clinkering process with compact internal burning of carbon

    International Nuclear Information System (INIS)

    This article demonstrates the potential technical benefit and risk for cement clinkering process with compact internal burning of carbon, a laboratory-phase developing technique, from 9 aspects, including the heat consumption of clinkering and exhaust heat utilization, clinker quality, adaptability to alternative fuels, the disposal ability of industrial offal and civil garbage, adaptability to the raw materials and fuels with high content of chlorine, sulphur and alkali, the feasibility of process scale up, the briquetting process of the coal-containing cement raw meal pellet, NOx emission and the capital cost and benefit of conversion project. It is concluded that it will be able to replace the modern precalciner rotary kiln process and to become the main stream technique of cement clinkering process in low carbon economy times. - Highlights: • Compact internal burning of carbon enables cement shaft kiln to run stably. • Compact internal burning of carbon enables cement shaft kiln to scale up. • New process triples energy efficiency with excellent environmental performance. • It will be able to compete with and replace the existing precalciner kiln process. • It will become the mainstream clinkering process in low carbon economy

  20. Surplus biomass through energy efficient kilns

    International Nuclear Information System (INIS)

    Highlights: → The magnitude of the national heat demand for drying lumber in kilns is established. → Each part of the total heat consumption is divided and shown between the main drying conditions. → The potential to increase the energy efficiency in kilns with available techniques is presented. → The market demand for the biomass, available with increase kiln energy efficiency, is reviled. -- Abstract: The use of biomass in the European Union has increased since the middle of the 1990s, mostly because of high subsidies and CO2 emission regulation through the Kyoto protocol. The sawmills are huge biomass suppliers to the market; out of the Swedish annual lumber production of 16.4 Mm3, 95% is produced by medium to large-volume sawmills with a lumber quotient of 47%. The remaining part is produced as biomass. An essential part (12%) of the entering timber is used for supply of heat in their production processes, mostly in the substantial drying process. The drying process is the most time and heat consuming process in the sawmill. This study was undertaken to determine the sawmills' national use of energy and potential magnitude of improvements. If the drying process can be made more effective, sawmills' own use of biomass can be decreased and allow a considerably larger supply to the biomass market through processed or unprocessed biomass, heat or electricity production. The national electricity and heat usage when drying the lumber have been analysed by theoretical evaluation and experimental validation at a batch kiln. The main conclusion is that the heat consumption for drying lumber among the Swedish sawmills is 4.9 TW h/year, and with available state-of-the-art techniques it is possible to decrease the national heat consumption by approximately 2.9 TW h. This additional amount of energy corresponds to the market's desire for larger energy supply.

  1. Three big Cs: climate, cement and China

    Energy Technology Data Exchange (ETDEWEB)

    Nordqvist, Joakim [Lund Univ., Lund (Sweden); Boyd, Christopher [Lafarge (France); Klee, Howard [World Business Council for Sustainable Development (Switzerland)

    2003-09-30

    Cement is a low-cost construction material whose manufacture generates significant carbon dioxide emissions. As these emissions enter a carbon-constrained world, they may ultimately have a significant impact on the industry's financial performance. Consequently, the cement industry is developing a response to climate change management and the connected political process. Ten of the world's leading cement-producing corporations, representing more than one-third of global cement production, published a joint Agenda for Action in 2002 to address sustainability issues for the industry, including climate change. Other issues identified are emissions reduction, use of fuels and raw materials, employee health and safety, local impacts on land and communities, and internal business processes. Examining the rationale for, and the effects of, proactive climate initiatives in the cement sector, this paper elaborates on the conditions for the spread of cement-related climate action to China, where more than one-third of global cement production occurs, 80% of which involves inefficient kilns using outdated, highly polluting technology. (Author)

  2. Digital Kilns and Furnaces——the Development Direction of Industrial Kilns and Furnaces in the 21st Century

    Institute of Scientific and Technical Information of China (English)

    WANG Xiaoming; HUANG Zhichu; ZHANG Jiafan

    2006-01-01

    The digital manufacturing theory is applied to the special manufacturing equipments--industrial kilns and furnaces; the concept of digital kilns & furnaces is put forward. The present status of research and application for digital technologies in fuel industrial kilns & furnaces is also introduced. Then, take the case of gas fuel kilns & furnaces, their main key technical issues are discussed. Digital kilns & furnaces as an important constituent of the digital equipments are the crucial base of the digital manufacturing. The value of research on digital kilns & furnaces and the application prospect are undoubted. It will improve product quality, reduce the manpower cost, enhance product market competitive ability, promote comprehensively tradition industries such as ceramics, metallurgy industry,and so on.

  3. 40 CFR 63.1343 - Standards for kilns and in-line kiln/raw mills.

    Science.gov (United States)

    2010-07-01

    ... limits are on a dry basis, corrected to 7 percent oxygen. All total hydrocarbon (THC) emission limits are... hydrocarbon (THC) limits and monthly for the 50 ppmv THC limit. (b) Existing kilns located at major sources... particulate matter control device is 204 °C (400 °F) or less. (4) Contain total hydrocarbons (THC), from...

  4. CO2 REDUCTION OPTIONS IN CEMENT INDUSTRY - THE NOVI POPOVAC CASE

    OpenAIRE

    Gordana M Stefanović; Goran Vučković; Mirko Stojiljković; Milan B Trifunović

    2010-01-01

    The cement industry contributes about 5% to global anthropogenic CO2 emissions, and is thus an important sector in CO2-emission mitigation strategies. Carbon dioxide is emitted from the calcination process of limestone, from combustion of fuels in the kiln, and from the coal combustion during power generation. Strategies to reduce these CO2 emissions include energy efficiency improvement, new processes, shift to low carbon fuels or waste fuels in cement production, increased use of additives ...

  5. 7 CFR 300.2 - Dry Kiln Operator's Manual.

    Science.gov (United States)

    2010-01-01

    ... in 7 CFR chapter III by the Director of the Office of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. (b) The kiln drying schedules specified in the Dry Kiln Operator's Manual... Wood Articles” (7 CFR 319.40-1 through 319.40-11) may be imported into the United States....

  6. Community Geothermal Technology Program: Experimental lumber drying kiln. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Leaman, D.; Irwin, B.

    1989-10-01

    Goals were to demonstrate feasibility of using the geothermal waste effluent from the HGP-A well as a heat source for a kiln operation to dry hardwoods, develop drying schedules, and develop automatic systems to monitor/control the geothermally heated lumber dry kiln systems. The feasibility was demonstrated. Lumber was dried in periods of 2 to 6 weeks in the kiln, compared to 18 months air drying and 6--8 weeks using a dehumidified chamber. Larger, plate-type heat exchangers between the primary fluid and water circulation systems may enable the kiln to reach the planned temperatures (180--185 F). However, the King Koa partnership cannot any longer pursue the concept of geothermal lumber kilns.

  7. 76 FR 28318 - National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing...

    Science.gov (United States)

    2011-05-17

    ... the status of those fuels. 74 FR at 21138. Although there is a statutory definition of solid waste in... as solid wastes or not) does not appreciably affect cement kilns' HAP emissions. 74 FR at 21138... rules regulating ] Commercial and Industrial Solid Waste Incinerators (CISWI) and proposing a...

  8. Co-Processing Trial of Spent Carbon at Wadi Cement Works Karnataka

    Directory of Open Access Journals (Sweden)

    P. S. Bundela

    2010-01-01

    Full Text Available Problem statement: Co-processing in cement kiln perforce provides high temperature and long residence condition during the operation and is an effective technology for the management of waste in an environmentally friendly and safe manner. It fully absorbs the energy and material value of the waste without any harmful emissions. Approach: Co-processing in cement kiln ranks higher in the waste management hierarchy, when compared to other disposal options such as incineration and landfill. Unlike incineration and landfill, co-processing does not leave behind any residue that might have harmful impacts on the environment. Thus, co-processing is an ecologically sustainable solution for waste management. The co-processing trial run results concluded that the waste material, namely, Spent Carbon, can be safely co-processed in cement kilns. Results: The co-processing technology can provide a better, economically and ecologically more sustainable solution to industrial waste management problem. Conclusion/Recommendations: The trial burn of Spent Carbon waste has shown that it can be co-processed/disposed regularly in cement kiln without any adverse impact on process, quality and emissions.

  9. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    OpenAIRE

    Nediljka Gaurina-Međimurec; Davorin Matanović; Gracijan Krklec

    1994-01-01

    During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures) and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production...

  10. Use of MRF residue as alternative fuel in cement production.

    Science.gov (United States)

    Fyffe, John R; Breckel, Alex C; Townsend, Aaron K; Webber, Michael E

    2016-01-01

    Single-stream recycling has helped divert millions of metric tons of waste from landfills in the U.S., where recycling rates for municipal solid waste are currently over 30%. However, material recovery facilities (MRFs) that sort the municipal recycled streams do not recover 100% of the incoming material. Consequently, they landfill between 5% and 15% of total processed material as residue. This residue is primarily composed of high-energy-content non-recycled plastics and fiber. One possible end-of-life solution for these energy-dense materials is to process the residue into Solid Recovered Fuel (SRF) that can be used as an alternative energy resource capable of replacing or supplementing fuel resources such as coal, natural gas, petroleum coke, or biomass in many industrial and power production processes. This report addresses the energetic and environmental benefits and trade-offs of converting non-recycled post-consumer plastics and fiber derived from MRF residue streams into SRF for use in a cement kiln. An experimental test burn of 118 Mg of SRF in the precalciner portion of the cement kiln was conducted. The SRF was a blend of 60% MRF residue and 40% post-industrial waste products producing an estimated 60% plastic and 40% fibrous material mixture. The SRF was fed into the kiln at 0.9 Mg/h for 24h and then 1.8 Mg/h for the following 48 h. The emissions data recorded in the experimental test burn were used to perform the life-cycle analysis portion of this study. The analysis included the following steps: transportation, landfill, processing and fuel combustion at the cement kiln. The energy use and emissions at each step is tracked for the two cases: (1) The Reference Case, where MRF residue is disposed of in a landfill and the cement kiln uses coal as its fuel source, and (2) The SRF Case, in which MRF residue is processed into SRF and used to offset some portion of coal use at the cement kiln. The experimental test burn and accompanying analysis indicate

  11. The relationship between heat flux and NOx emissions in gas-fired rotary kilns

    International Nuclear Information System (INIS)

    The heat flux distribution and emission characteristic of natural gas burners with a range of significantly different mixing characteristics are compared both in a pilot-scale cement kiln simulator and in operating rotary kilns. One burner type tested in the simulator combines a precessing jet and a high-momentum axial jet whereas the other type is the generic multi-channel burner of the International Flame Research Foundation. The processing jet burner was found to produce higher peak and total heat flux than a multi-channel burner flame optimised to provide good external recirculation, based on the Craya Curtet parameter. However, the NOx emissions from both burners are found to be similar, in contrast to typically large reductions found in industrial installations. This apparent discrepancy is explained by considering the NOx emissions and the heat flux together, since the heat flux is controlled differently in the two facilities. The results demonstrate that the relationship between heat flux and NOx emissions should be considered together in any comparison of different combustion systems. (Author)

  12. CO2 REDUCTION OPTIONS IN CEMENT INDUSTRY - THE NOVI POPOVAC CASE

    Directory of Open Access Journals (Sweden)

    Gordana M Stefanović

    2010-01-01

    Full Text Available The cement industry contributes about 5% to global anthropogenic CO2 emissions, and is thus an important sector in CO2-emission mitigation strategies. Carbon dioxide is emitted from the calcination process of limestone, from combustion of fuels in the kiln, and from the coal combustion during power generation. Strategies to reduce these CO2 emissions include energy efficiency improvement, new processes, shift to low carbon fuels or waste fuels in cement production, increased use of additives in cement production, alternative cements, and CO2 removal from flue gases in clinker kilns. Increased use of fly ash as an additive to cement and concrete has a number of advantages, the primary being reduction of costs of fly ash disposal, resource conservation, and cost reduction of the product. Since the production of cement requires a large amount of energy (about 2.9-3.2 GJt-1, the substitution of cement by fly ash saves not only energy but also reduces the associated greenhouse gas emissions. The paper evaluates the reduction of CO2 emissions that can be achieved by these mitigation strategies, as well as by partial substitution of cement by fly ash. The latter is important because the quality of the produced concrete depends on the physical-chemical properties of the fly ash and thus partial substitution as well as the type of fly ash (e.g., the content of CaO has an effect not only on energy consumption and emissions, but also on the produced concrete quality.

  13. Impact of coal and rice husk ash on the quality and chemistry of cement clinker

    International Nuclear Information System (INIS)

    Utilization of rice husk as an alternative fuel for coal is of interest due to its availability in huge quantities in Pakistan and also because its combustion is environmental pollution friendly as it generates much less SOX due to its much lower sulphur content (0.1-0.3%) compared to sulphur content in coals, particularly indeginous coals ranging from 0.6-14.8%. The purpose of present study was to examine the impact of co-firing of rice husk and coal on the quality of cement clinker so as to substitute expensive imported coal with the abundantly available cheaper rice husk to reduce the cost of production of the cement. For this investigation raw feed mix (mixture of limestone, clay, bauxite and laterite in predetermined proportions) used for cement manufacture was mixed with predetermined varying proportions of coal ash and rice husk ash and placed inside a muffle furnace at 1200 degree C - 1500 degree C i-e the temperatures prevailing in the industrial cement kilns, for various periods of time to obtain cement clinker. The quality and chemistry of cement clinker thus produced in the laboratory was experimentally studied to ensure the quality of cement clinker that would be obtained by co-firing of rice husk and coal in different proportions in industrial cement kilns as the coal ash and rice husk ash produced during combustion will get mixed with cement clinker in industrial kilns. The results indicated that there was decrease in the Lime Saturation Factor, Free Lime and Tricalcium Silicate (C3S) content and increase in the Dicalcium Silicate (C2S) content by increasing the rice husk ash and decreasing the coal ash proportion in the clinker. (author)

  14. Experimental study on improving cement quality with oxygen- enriched combustion technology

    Science.gov (United States)

    Liu, Y. Q.; Zhang, A. M.; Qing, S.; Li, F. S.; Yang, S. P.; Yang, Z. F.

    2015-12-01

    With the intensification of the global energy crisis, the production cost of enterprises is continuously increasing because of the rising fuel prices and high requirements for environmental protection. As result, energy savings and environmental protection are vital considerations for a variety of enterprises. As a practical energy-saving technology, oxygen- enriched combustion has played a major role in energy saving and emissions reduction as its application in industrial furnaces has been popularized in recent years. This experiment was conducted in a cement rotary kiln with a capacity of 4000 t/d in a factory in China. Based on measured data in the oxygen-enriched combustion experiment, we determined the patterns of variation in the main parameters of the cement rotary kiln under oxygen-enriched production conditions. The results provide important theoretical and practical base for the cement building materials industry in energy saving and emissions reduction.

  15. High-Temperature Release of SO2 from Calcined Cement Raw Materials

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Larsen, Morten B.; Glarborg, Peter;

    2011-01-01

    During combustion of alternative fuels in the material inlet end of cement rotary kilns, local reducing conditions may occur and cause reductive decomposition of sulfates from calcined cement raw materials. Decomposition of sulfates is problematic because it increases the gas-phase SO2...... concentration, which may cause deposit formation in the kiln system. In this study, the release of sulfur from calcined cement raw materials under both oxidizing and reducing conditions is investigated. The investigations include thermodynamic equilibrium calculations in the temperature interval of 800–1500 °C...... conditions was also observed to increase the sulfur release from the calcined raw materials by a factor of 3, from 14 to 48%....

  16. The Effect of Cement Dust on the Lung Function in a Cement Factory, Iran

    Directory of Open Access Journals (Sweden)

    Farhad Ferasati

    2010-07-01

    Full Text Available The present study aimed at assessing cement dust exposure and its relationship to lung function at a Portland cement factory in Ilam, Iran. Lung function tests were carried out on 112 workers at the cement factory in 2008-09. Simultaneously 85 non exposed workers were used as control. Lung function tests were performed for all subjects. Additionally, total dust level was determined by the gravimetric method. Moreover, X-ray diffraction (XRD technique was performed to determine the SiO2 contents of the bulk samples. The arithmetic means (AM of personal total dust were higher in the crusher (27.49 mg/m3, packing (16.90 mg/m3, kiln (15.60 mg/m3, cement mill (13.07 mg/m3, raw mill (10.31 mg /m3 than in the maintenance (3.14 mg /m3, and administration (1.55 mg/m3. The geometrical mean (GM concentration was 12.12 mg/m3, which were considerably higher than occupational exposure limit (OEL of the American Conference of Governmental Industrial Hygienists (ACGIH, which is 10 mg/m3. Based on the results, the probability of the long-term mean exposure exceeding to the OEL of 10 mg/m3 for total dust were higher in the kiln (100%, packing (100%, cement mill (90%, crusher (73%, raw mill (60% than in the maintenance (0%, and administration (2.3%. Ventiliatory function evaluation, as measured by the function parameters, showed that 35.7% of the exposed workers had abnormality in lung function compared with 5.7% of those unexposed. Statistical analysis of the data indicated that exposed workers compared to the unexposed groups showed significant reductions in Forced Expiratory Volume in one second percent (FEV1, Forced Vital Capacity (FVC, and FEV1/FVC (p< 0.05.

  17. Air flow characteristics in an industrial wood pallet drying kiln

    OpenAIRE

    Tzempelikos, Dimitrios; Filios, Andronikos; Margaris, Dionisios

    2013-01-01

    The improvement and optimization of air-distribution systems in drying kilns contributes to the preservation of the quality, safety and shelf life of perishable products. The present study reports on the numerical solution of airflow within a two dimensional drying kiln enclosure loaded with wooden pallets. The performance of air flow field is examined with and without supply of wooden pallets. Different arrangements of the supplied wooden pallets are investigated as well as the use of a ...

  18. The effect of fly ash and coconut fibre ash as cement replacement materials on cement paste strength

    Science.gov (United States)

    Bayuaji, R.; Kurniawan, R. W.; Yasin, A. K.; Fatoni, H. AT; Lutfi, F. M. A.

    2016-04-01

    Concrete is the backbone material in the construction field. The main concept of the concrete material is composed of a binder and filler. Cement, concrete main binder highlighted by environmentalists as one of the industry are not environmentally friendly because of the burning of cement raw materials in the kiln requires energy up to a temperature of 1450° C and the output air waste CO2. On the other hand, the compound content of cement that can be utilized in innovation is Calcium Hydroxide (CaOH), this compound will react with pozzolan material and produces additional strength and durability of concrete, Calcium Silicate Hydrates (CSH). The objective of this research is to explore coconut fibers ash and fly ash. This material was used as cement replacement materials on cement paste. Experimental method was used in this study. SNI-03-1974-1990 is standard used to clarify the compressive strength of cement paste at the age of 7 days. The result of this study that the optimum composition of coconut fiber ash and fly ash to substitute 30% of cement with 25% and 5% for coconut fibers ash and fly ash with similar strength if to be compared normal cement paste.

  19. Wood residues as fuel source for lime kilns. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Philip, R.J.; Azarniouch, M.K.

    1982-11-01

    Despite flow problems encountered when feeding wet hog fuel with mill-produced lime mud directly into the cold end of a pilot kiln, a decrease in fossil fuel consumption of approximately 20%, based on long term average product flow rates, was obtained. The flow problems consisted of material adherence onto the kiln wall, increased dusting and feed-end losses. The lime produced with hog fuel showed higher reactivity than lime produced without hog fuel. Upon causticizing a high-sulphidity mill green liquor, the equilibrium causticizing efficiency was not affected by the use of wood residues in calcining. However, there was some deterioration in the settling and filtration characteristics of the lime mud due to the presence of hog fuel contaminants. The normal fuel requirement per ton of lime in mill kilns is only about one third of that in the pilot kiln. Because most of the problems and limitations encountered in the pilot kiln were associated with the very high mass ratio of hog fuel to lime mud required to achieve even 20% replacement, fossil fuel substitution of 30 to 50% might be attainable in commercial-scale lime kilns. The ultimate goal of complete or near-complete substitution of fossil fuel by wood residues can be achieved by additional firing of dried (moisture content 10-15%) fines from the hot end of the kiln. Since this latter type of fuel is substantially more costly than wet, non-comminuted hog fuel, its usage should be minimized. 14 refs., 9 figs., 11 tabs.

  20. Comparative life cycle analysis of cement made with coal vs hazardous waste as fuel

    International Nuclear Information System (INIS)

    The purpose of this life cycle analysis (LCA) is to compare the life cycle of cement made with coal, the standard fuel used in a cement kiln, versus cement made with hazardous waste-derived fuels. The intent of the study is to determine whether the use of hazardous waste as a fuel in the production of cement could result in an increase in detrimental effects to either health or environment. Those evaluated for potential adverse effect include cement kiln workers, waste transporters, and consumers using the final product for private use. The LCA stages included all the processes involved with cement, including raw materials acquisition, transportation, manufacturing, packaging, distribution, use, recycling, and disposal. The overall conclusions of the LCA are that use of waste fuels instead of coal to make cement: (1) does not increase, and may reduce, the concentration of contaminants in the cement product due to the reduction or elimination of the use of coal; (2) reduces or eliminates use of non-renewable fossil fuels, such as coal, as well as the environmental damage and impacts associated with coal mining; (3) provides a more environmentally beneficial means of destroying many types of wastes than alternative treatment methods, including incineration, thus decreasing the need for waste treatment facilities and capacity; (4) decreases overall emissions during transportation but may increase the overall consequences of accidents or spills; (5) results in cement product which may be packaged, transported, distributed and used in the same manner as cement product made with coal; (6) lowers the cost of cement production; and (7) overall appears to result in less health and environmental impacts

  1. NOx from cement production - reduction by primary measures

    DEFF Research Database (Denmark)

    Jensen, Lars Skaarup

    1999-01-01

    This thesis comprises an investigation of the mechanisms involved in forming and reducing NOx in kiln systems for cement production. Particularly the mechanisms forming and reducing NOx in calciners are dealt with in detail, as altered calciner design and operation are most applicable to...... controlling NOx emission by primary measures. The main focus has been on elucidating NOx formation and reduction mechanisms involving reactions of char, and on determining their relative importance in calciners.The first three chapters give an introduction to cement production, combustion and NOx. In modern...... the most energy demanding process, takes place at lower temperature in the calciner. When dealing with NOx from solid fuel combustion it is important to consider reactions of volatile contents and char separately.Chapter 4 presents an overview of NOx from cement production. Thermal NOx dominates from...

  2. Energy saving in ceramic tile kilns: Cooling gas heat recovery

    International Nuclear Information System (INIS)

    A great quantity of thermal energy is consumed in ceramic tile manufacture, mainly in the firing stage. The most widely used facilities are roller kilns, fuelled by natural gas, in which more than 50% of the energy input is lost through the flue gas and cooling gas exhaust stacks. This paper presents a calculation methodology, based on certain kiln operating parameters, for quantifying the energy saving obtained in the kiln when part of the cooling gases are recovered in the firing chamber and are not exhausted into the atmosphere. Energy savings up to 17% have been estimated in the studied case. Comparison of the theoretical results with the experimental data confirmed the validity of the proposed methodology. The study also evidenced the need to improve combustion process control, owing to the importance of the combustion process in kiln safety and energy efficiency. - Highlights: •Some energy input (30–35%) in ceramic roller kilns is lost through the cooling gas stack. •Cooling air is directly recovered in the combustion chamber, providing oxygen. •This energy recovery from the cooling gas stack has been quantified. •It has been proven that the proposed methodology to estimate energy savings is valid

  3. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1994-12-01

    Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

  4. Kiln-drying hardwood dimension parts. Research paper

    Energy Technology Data Exchange (ETDEWEB)

    Simpson, W.T.; Schroeder, J.G.

    1980-12-01

    The level of mill rejects of furniture cuttings dried noted in this investigation is obviously too high to be tolerable. Crook in the long cuttings and cup in the wide cuttings were the major reasons for rejection. Other shorter and narrower cuttings had a much lower rejection rate--one that probably could be tolerated. Although some end checking occurred, and there was some evidence that end coating would reduce this occurrence, end checking caused no rejections. Other drying defects, such as honeycomb or surface checking, were practically nonexistent regardless of kiln schedule. Because kiln schedule did not significantly affect quality, the use of accelerated drying schedules for drying interior frame parts apparently is feasible. Regardless of the kiln schedule used, successful commercial drying of long or wide cuttings, or of both, from lumber cut from small, low-grade bolts will require special measures to control warp. This may also be true for similar cuttings from standard No. 2 Common lumber.

  5. Integrated Environmental Quality Assessments of Surface Water around Obajana Cement Production Area

    Directory of Open Access Journals (Sweden)

    E.G. Ameh

    2014-04-01

    Full Text Available Due to industrialization, there is enormous amount of heavy metals been released from anthropogenic sources into the environment. Heavy metals are considered as one of the main sources of environmental pollution since they have significant effect on the ecological quality and water in particular. These pollutants are hazardous to consumers of water that have significant quantity of these heavy metals. The population most exposed to cement polluted water includes workers in cement factories, families of workers living in Staff houses of factories like in Obajana and other neighborhood habitations. The Obajana cement factory consists of cement kilns/coolers with clinkers. The kilns are equipped with pre-heaters and Electro-Static Precipitators (ESP. The facility has raw mills, crushing operations, cement mills that are potential source of pollutants into the water bodies. Storage silos, conveyors, vehicular travel, and other unquantified fugitive source of water contamination exist in the factory. Monitoring the contamination of water with respect to heavy metals is of interest due to their influence on humans, animals and to some extent plants. A good approach to estimate how much of the water is impacted is by using the heavy metal pollution index and metal index for metal concentrations above the control points in water bodies around Obajana cement.

  6. Lime Kiln Modeling. CFD and One-dimensional simulations

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Ivarsson, Christofer; Lundborg, Rickard

    2009-03-15

    The incentives for burning alternative fuels in lime kilns are growing. An increasing demand on thorough investigations of alternative fuel impact on lime kiln performance have been recognized, and the purpose of this project has been to develop a lime kiln CFD model with the possibility to fire fuel oil and lignin. The second part of the project consists of three technical studies. Simulated data from a one-dimensional steady state program has been used to support theories on the impact of biofuels and lime mud dryness. The CFD simulations was carried out in the commercial code FLUENT. Due to difficulties with the convergence of the model the calcination reaction is not included. The model shows essential differences between the two fuels. Lignin gives a different flame shape and a longer flame length compared to fuel oil. Mainly this depends on how the fuel is fed into the combustion chamber and how much combustion air that is added as primary and secondary air. In the case of lignin combustion the required amount of air is more than in the fuel oil case. This generates more combustion gas and a different flow pattern is created. Based on the values from turbulent reaction rate for the different fuels an estimated flame length can be obtained. For fuel oil the combustion is very intense with a sharp peak in the beginning and a rapid decrease. For lignin the combustion starts not as intense as for the fuel oil case and has a smoother shape. The flame length appears to be approximately 2-3 meter longer for lignin than for fuel oil based on turbulent reaction rate in the computational simulations. The first technical study showed that there are many benefits of increasing dry solids content in the lime mud going into a kiln such as increased energy efficiency, reduced TRS, and reduced sodium in the kiln. However, data from operating kilns indicates that these benefits can be offset by increasing exit gas temperature that can limit kiln production capacity. Simulated

  7. Opportunities for Energy Efficiency and Demand Response in the California Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Olsen, Daniel; Goli, Sasank; Faulkner, David; McKane, Aimee

    2010-12-22

    This study examines the characteristics of cement plants and their ability to shed or shift load to participate in demand response (DR). Relevant factors investigated include the various equipment and processes used to make cement, the operational limitations cement plants are subject to, and the quantities and sources of energy used in the cement-making process. Opportunities for energy efficiency improvements are also reviewed. The results suggest that cement plants are good candidates for DR participation. The cement industry consumes over 400 trillion Btu of energy annually in the United States, and consumes over 150 MW of electricity in California alone. The chemical reactions required to make cement occur only in the cement kiln, and intermediate products are routinely stored between processing stages without negative effects. Cement plants also operate continuously for months at a time between shutdowns, allowing flexibility in operational scheduling. In addition, several examples of cement plants altering their electricity consumption based on utility incentives are discussed. Further study is needed to determine the practical potential for automated demand response (Auto-DR) and to investigate the magnitude and shape of achievable sheds and shifts.

  8. Passamaquoddy Technology Recovery Scrubber{trademark} at the Dragon Products, Inc. Cement Plant located in Thomaston, Maine. 1990 Annual technical report

    Energy Technology Data Exchange (ETDEWEB)

    1990-12-31

    The background and process of the Passamaquoddy Technology Recovery Scrubber{trademark} are described. The Scrubber was developed for Dragon Cement Plant in Thomaston, Maine and facilitates a number of process improvements. The exhaust gas is scrubbed of SO{sub 2} with better than 90% efficiency. The kiln dust is cleaned of alkalines and so can be returned to kiln feed instead of dumped to landfill. Potassium sulfate in commercial quantity and purity can be recovered. Distilled water is recovered which also has commercial potential. Thus, various benefits are accrued and no waste streams remain for disposal. The process is applicable to both wet and dry process cement kilns and appears to have potential in any industry which generates acidic gaseous exhausts and/or basic solid or liquid wastes.

  9. An assessment of gas-side fouling in cement plants

    Science.gov (United States)

    Marner, W. J.

    1982-01-01

    The cement industry is the most energy-intensive industry in the United States in terms of energy cost as a percentage of the total product cost. An assessment of gas-side fouling in cement plants with special emphasis on heat recovery applications is provided. In the present context, fouling is defined as the buildup of scale on a heat-transfer surface which retards the transfer of heat and includes the related problems of erosion and corrosion. Exhaust gases in the cement industry which are suitable for heat recovery range in temperature from about 100 to 1300 K, are generally dusty, may be highly abrasive, and are often heavily laden with alkalies, sulfates, and chlorides. Particulates in the exhaust streams range in size from molecular to about 100 micrometers in diameter and come from both the raw feed as well as the ash in the coal which is the primary fuel used in the cement industry. The major types of heat-transfer equipment used in the cement industry include preheaters, gas-to-air heat exchangers, waste heat boilers, and clinker coolers. At the present time, the trend in this country is toward suspension preheater systems, in which the raw feed is heated by direct contact with the hot kiln exit gases, and away from waste heat boilers as the principal method of heat recovery. The most important gas-side fouling mechanisms in the cement industry are those due to particulate, chemical reaction, and corrosion fouling.

  10. Analysis of the elemental composition of Tang Sancai from the four major kilns in China using EDXRF

    International Nuclear Information System (INIS)

    Tang Sancai was widely used in the Tang Dynasty, and the study of this pottery provides information about the sociocultural aspects of the Tang people. To understand the characteristics of the different kilns for the production of Tang Sancai, Energy Dispersive X-ray Fluorescence (EDXRF) was used to analyze 174 Tang Sancai shards. These specimens were selected from four production centers in the Tang Dynasty, namely, the Huangye Kiln, the Huangbu Kiln, the Xing Kiln and the Liquanfang Kiln. The results demonstrate that the clay bodies from different kilns have varying compositions, and each kiln has a unique elemental fingerprint. Of the 17 elements analyzed, TiO2 and Fe2O3 had distinctly different contents in the samples from the Huangye Kiln and the Huangbu Kiln. For the Xing Kiln and the Huangye Kiln, the characteristic elements are Fe2O3 and MnO. For the Xing Kiln and the Huangbu Kiln, the most dissimilar elements are TiO2, MnO and ZnO. When the Principal Component Analysis (PCA) was employed, the data points for the Huangye Kiln, the Huangbu Kiln and the Xing Kiln fell into distinct areas. For the Liquanfang Kiln, the contents of Al2O3 and Fe2O3 in white-bodied samples are different from those of other colors, which indicates that at least two types of raw materials were used. When compared with the white-bodied samples from the other three kilns, the white-bodied samples from the Liquanfang Kiln were found to have compositions similar to those of the samples from the Huangye Kiln, rather than the Huangbu Kiln, although the latter is much closer geographically than the former. All the obtained data provide valuable scientific criteria for provenance identification for Tang Sancai of unknown origin

  11. Analysis of the elemental composition of Tang Sancai from the four major kilns in China using EDXRF

    Science.gov (United States)

    Ma, Bo; Liu, Long; Feng, Song-Lin; Xu, Qing; Feng, Xiang-Qian

    2014-01-01

    Tang Sancai was widely used in the Tang Dynasty, and the study of this pottery provides information about the sociocultural aspects of the Tang people. To understand the characteristics of the different kilns for the production of Tang Sancai, Energy Dispersive X-ray Fluorescence (EDXRF) was used to analyze 174 Tang Sancai shards. These specimens were selected from four production centers in the Tang Dynasty, namely, the Huangye Kiln, the Huangbu Kiln, the Xing Kiln and the Liquanfang Kiln. The results demonstrate that the clay bodies from different kilns have varying compositions, and each kiln has a unique elemental fingerprint. Of the 17 elements analyzed, TiO2 and Fe2O3 had distinctly different contents in the samples from the Huangye Kiln and the Huangbu Kiln. For the Xing Kiln and the Huangye Kiln, the characteristic elements are Fe2O3 and MnO. For the Xing Kiln and the Huangbu Kiln, the most dissimilar elements are TiO2, MnO and ZnO. When the Principal Component Analysis (PCA) was employed, the data points for the Huangye Kiln, the Huangbu Kiln and the Xing Kiln fell into distinct areas. For the Liquanfang Kiln, the contents of Al2O3 and Fe2O3 in white-bodied samples are different from those of other colors, which indicates that at least two types of raw materials were used. When compared with the white-bodied samples from the other three kilns, the white-bodied samples from the Liquanfang Kiln were found to have compositions similar to those of the samples from the Huangye Kiln, rather than the Huangbu Kiln, although the latter is much closer geographically than the former. All the obtained data provide valuable scientific criteria for provenance identification for Tang Sancai of unknown origin.

  12. Analysis of the elemental composition of Tang Sancai from the four major kilns in China using EDXRF

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Bo; Liu, Long [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Feng, Song-Lin; Xu, Qing [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China); Feng, Xiang-Qian, E-mail: fengxq@ihep.ac.cn [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China)

    2014-01-15

    Tang Sancai was widely used in the Tang Dynasty, and the study of this pottery provides information about the sociocultural aspects of the Tang people. To understand the characteristics of the different kilns for the production of Tang Sancai, Energy Dispersive X-ray Fluorescence (EDXRF) was used to analyze 174 Tang Sancai shards. These specimens were selected from four production centers in the Tang Dynasty, namely, the Huangye Kiln, the Huangbu Kiln, the Xing Kiln and the Liquanfang Kiln. The results demonstrate that the clay bodies from different kilns have varying compositions, and each kiln has a unique elemental fingerprint. Of the 17 elements analyzed, TiO{sub 2} and Fe{sub 2}O{sub 3} had distinctly different contents in the samples from the Huangye Kiln and the Huangbu Kiln. For the Xing Kiln and the Huangye Kiln, the characteristic elements are Fe{sub 2}O{sub 3} and MnO. For the Xing Kiln and the Huangbu Kiln, the most dissimilar elements are TiO{sub 2}, MnO and ZnO. When the Principal Component Analysis (PCA) was employed, the data points for the Huangye Kiln, the Huangbu Kiln and the Xing Kiln fell into distinct areas. For the Liquanfang Kiln, the contents of Al{sub 2}O{sub 3} and Fe{sub 2}O{sub 3} in white-bodied samples are different from those of other colors, which indicates that at least two types of raw materials were used. When compared with the white-bodied samples from the other three kilns, the white-bodied samples from the Liquanfang Kiln were found to have compositions similar to those of the samples from the Huangye Kiln, rather than the Huangbu Kiln, although the latter is much closer geographically than the former. All the obtained data provide valuable scientific criteria for provenance identification for Tang Sancai of unknown origin.

  13. 40 CFR 63.1221 - What are the replacement standards for hazardous waste burning lightweight aggregate kilns?

    Science.gov (United States)

    2010-07-01

    ... hazardous waste burning lightweight aggregate kilns? 63.1221 Section 63.1221 Protection of Environment... Kilns, and Lightweight Aggregate Kilns § 63.1221 What are the replacement standards for hazardous waste burning lightweight aggregate kilns? (a) Emission and hazardous waste feed limits for existing...

  14. USE OF SOLAR KILN FOR THE DRYING OF SAWN WOOD

    Directory of Open Access Journals (Sweden)

    Diego Martins Stangerlin

    2010-03-01

    Full Text Available This study aimed at evaluating the use of a solar kiln for the drying of woods of Eucalyptus tereticornis, Eucalyptus saligna and Corymbia citriodora, as well as comparing such a methodology to the air seasoning practice. In order to do so, it was built a solar kiln composed basically of wood structures, roofing with a double layer of PVC, sunlight internal collector and hot air circulation systems. The efficiency of the solar kiln was compared to the air seasoning in drying time and wood quality. In the same drying schedule, each species was submitted to the two drying approaches using a load of 55 boards in each method. Results indicated that the solar kiln was more efficient in drying time, around 2 to 5 times faster and final moisture content lower than the air drying. Adequate wood quality was observed in both drying methods, and no defects such as cup or collapse were observed. Furthermore, the correct piling up and drying process provided minimization of defects such as bow. The incidence of crook, end and surface checks were not significantly distinct between solar drying and air seasoning for the three woods studied.

  15. 7 CFR 305.28 - Kiln sterilization treatment schedule.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 5 2010-01-01 2010-01-01 false Kiln sterilization treatment schedule. 305.28 Section 305.28 Agriculture Regulations of the Department of Agriculture (Continued) ANIMAL AND PLANT HEALTH... sterilization treatment schedule. T404-b-4 Dry bulb temperature( °F) Wet bulb depression( °F)...

  16. TRANSIENT SUPPRESSION PACKAGING FOR REDUCED EMISSIONS FROM ROTARY KILN INCINERATORS

    Science.gov (United States)

    Experiments were performed on a 73 kW rotary kiln incinerator simulator to determine whether innovative waste packaging designs might reduce transient emissions of products of incomplete combustion due to batch charging of containerized liquid surrogate waste compounds bound on g...

  17. Charcoal kiln relicts - a favorable site for tree growth?

    Science.gov (United States)

    Buras, Allan; Hirsch, Florian; van der Maaten, Ernst; Takla, Melanie; Räbiger, Christin; Cruz Garcia, Roberto; Schneider, Anna; Raab, Alexandra; Raab, Thomas; Wilmking, Martin

    2015-04-01

    Soils with incompletely combusted organic material (aka 'black carbon') are considered fertile for plant growth. Considerable enrichment of soils with black carbon is known from Chernozems, from anthropogenic induced altering of soils like the 'Terra Preta' in South America (e.g. Glaser, 2001), and from charcoal kiln relicts. Recent studies have reported a high spatial frequency of charcoal kiln relicts in the Northeastern German lowlands (Raab et al., 2015), which today are often overgrown by forest plantations. In this context the question arises whether these sites are favorable for tree growth. Here we compare the performance of 22 Pinus sylvestris individuals - a commonly used tree species in forestry - growing on charcoal kiln relicts with 22 control trees. Growth performance (height growth and diameter growth) of the trees was determined using dendrochronological techniques, i.e. standard ring-width measurements were undertaken on each two cores per tree and tree height was measured in the field. Several other wood properties such as annual wood density, average resin content, as well as wood chemistry were analyzed. Our results indicate that trees growing on charcoal kiln relicts grow significantly less and have a significantly lower wood density in comparison with control trees. Specific chemical components such as Manganese as well as resin contents were significantly higher in kiln trees. These results highlight that tree growth on charcoal kiln relicts is actually hampered instead of enhanced. Possibly this is a combined effect of differing physical soil properties which alter soil water accessibility for plants and differing chemical soil properties which may negatively affect tree growth either if toxic limits are surpassed or if soil nutrient availability is decreased. Additional soil analyses with respect to soil texture and soil chemistry shall reveal further insight into this hypothesis. Given the frequent distribution of charcoal kiln relicts in

  18. Characterization of vapor phase mercury released from concrete processing with baghouse filter dust added cement.

    Science.gov (United States)

    Wang, Jun; Hayes, Josh; Wu, Chang-Yu; Townsend, Timothy; Schert, John; Vinson, Tim; Deliz, Katherine; Bonzongo, Jean-Claude

    2014-02-18

    The fate of mercury (Hg) in cement processing and products has drawn intense attention due to its contribution to the ambient emission inventory. Feeding Hg-loaded coal fly ash to the cement kiln introduces additional Hg into the kiln's baghouse filter dust (BFD), and the practice of replacing 5% of cement with the Hg-loaded BFD by cement plants has recently raised environmental and occupational health concerns. The objective of this study was to determine Hg concentration and speciation in BFD as well as to investigate the release of vapor phase Hg from storing and processing BFD-added cement. The results showed that Hg content in the BFD from different seasons ranged from 0.91-1.44 mg/kg (ppm), with 62-73% as soluble inorganic Hg, while Hg in the other concrete constituents were 1-3 orders of magnitude lower than the BFD. Up to 21% of Hg loss was observed in the time-series study while storing the BFD in the open environment by the end of the seventh day. Real-time monitoring in the bench system indicated that high temperature and moisture can facilitate Hg release at the early stage. Ontario Hydro (OH) traps showed that total Hg emission from BFD is dictated by the air exchange surface area. In the bench simulation of concrete processing, only 0.4-0.5% of Hg escaped from mixing and curing BFD-added cement. A follow-up headspace study did not detect Hg release in the following 7 days. In summary, replacing 5% of cement with the BFD investigated in this study has minimal occupational health concerns for concrete workers, and proper storing and mixing of BFD with cement can minimize Hg emission burden for the cement plant. PMID:24444016

  19. PREPP [Process Experimental Pilot Plant] rotary kiln seals: Problem and resolution

    International Nuclear Information System (INIS)

    The Process Experimental Pilot Plant (PREPP) is a facility designed to demonstrate processing of low level chemical and transuranic hazardous waste. The plant includes equipment for handling the incoming waste containers, shredding, incineration and cooling the waste, grouting the residue and scrubbing and filtration of the off gas. The process incinerator is a rotary kiln approximately 8-1/2 ft diameter and 25 ft long with a rotary seal assembly at each end. Each seal assembly consists of a primary, secondary and tertiary seal, with a positive air pressure between primary and secondary seals to prevent out-leakage from the kiln. The kiln operates at 0.5 inch water negative pressure. From the very outset the kiln seals exhibited excessive drag which taxed the kiln drive capacity and excessive in-leakage which limited kiln temperature. An engineering evaluation concluded that the original seals supplied by the kiln vendor could not accommodate expansion and centerline shift of the kiln resulting from heatup of the kiln and its support system. A totally new concept kiln seal design has been generated to replace the (modified) original seals. This new seal system has been designed to provide a very tight long lasting seal which will accommodate the 1.5 inch axial shift and up to 1 inch radial movement of the kiln shell. Design lifetime of the seal is 10,000 operating hours between major maintenance services while maintaining an acceptable leak rate hot or cold, rotating or stopped. The design appears adaptable to any size kiln and is suitable for retrofit to existing kilns. A one-third scale prototype seal assembly is being built to verify the concept prior to construction of the 10 ft diameter seals for the PREPP rotary kiln. 4 figs

  20. Alternative Fuel for Portland Cement Processing

    Energy Technology Data Exchange (ETDEWEB)

    Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

    2012-06-30

    The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

  1. Assessment of the thermal performance and energy conservation opportunities of a cement industry in Indonesia

    International Nuclear Information System (INIS)

    A simple model is presented to assess the thermal performance of a cement industry with an integrated view to improve the productivity of the plant. The model is developed on the basis of mass, energy and exergy balance and is applied to an existing Portland cement industry in Indonesia. The data obtained from industry show that the burning efficiency and the second law efficiency of the kiln system are 52.07% and 57.07% respectively. Cooler efficiency and heat recovery efficiency are 47.75% and 51.2% respectively. The unaccounted loss at kiln system was found to be 1.85% and that of cooler system was 19%. The high loss at cooler was mainly due to the convection and radiation losses from the uninsulated cooler. Irreversibility of the system was found to be about 20%, which is due to the conversion from chemical to thermal energy. The thermal energy conservation opportunities are identified. This study show that by replacing industrial diesel oil (IDO) with waste heat recovery from kiln and cooler exhaust for drying of raw meal and fuel, and preheating of combustion air, a cement industry in Indonesia can save about 1.264 x 105 US dollars per year

  2. Stochastic Modelling and Self Tuning Control of a Continuous Cement Raw Material Mixing System

    Directory of Open Access Journals (Sweden)

    Hannu T. Toivonen

    1980-01-01

    Full Text Available The control of a continuously operating system for cement raw material mixing is studied. The purpose of the mixing system is to maintain a constant composition of the cement raw meal for the kiln despite variations of the raw material compositions. Experimental knowledge of the process dynamics and the characteristics of the various disturbances is used for deriving a stochastic model of the system. The optimal control strategy is then obtained as a minimum variance strategy. The control problem is finally solved using a self-tuning minimum variance regulator, and results from a successful implementation of the regulator are given.

  3. Modeling and simulation of cement clinkering process with compact internal burning of carbon

    International Nuclear Information System (INIS)

    This article describes a mathematical model of the thermodynamic process for Cement Clinkering Process with Compact Internal Burning of Carbon. Using simplifying assumptions, results of calculations are presented based on relevant computerized numerical simulation for a set of typical process parameters obtained from the existing cement shaft kiln operation and the electrical furnace test on the mechanical and chemical performance of the compact coal containing cement raw meal pellets. It is revealed that, the carbon internal burning mode, combining fuel combustion and gas solid heat transfer together as well as preheating, calcining, clinkering and cooling of the raw pellets together, is the origin of the process superiority in respect of equipment simplicity, process enhancement, high energy efficiency and low pollution. Important process details are determined, e.g. the features and lengths of the process zones, the material residence time and the burning mode of carbon in each zone, the clinkering reaction course and the maximum burning temperature. It is concluded that numerical simulations could be useful tool for understanding the new process ideas, as well as conducting the technical development and optimizing the process design. - Highlights: • Twin subsystem model is used to simulate a new type of cement shaft kiln process. • Grain-particle structural model is used to describe the pellet solid gas reactions. • The process superiority resulted from the carbon internal burning mode is revealed. • A series of important process details are determined. • An unprecedented comprehensive picture for cement clinkering process is depicted

  4. Mercury enrichment and its effects on atmospheric emissions in cement plants of China

    Science.gov (United States)

    Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Wu, Qingru; Hao, Jiming

    2014-08-01

    The cement industry is one of the most significant anthropogenic sources of atmospheric mercury emissions worldwide. In this study of three typical Chinese cement plants, mercury in kiln flue gas was sampled using the Ontario Hydro Method (OHM), and solid samples were analyzed. Particulate matter recycling, preheating of raw materials, and the use of coal and flue gas desulfurization derived gypsum contributed to emissions of Hg in the air and to accumulation in cement. Over 90% of the mercury input was emitted into the atmosphere. Mercury emission factors were 0.044-0.072 g/t clinker for the test plants. The major species emitted into the atmosphere from cement plants is oxidized mercury, accounting for 61%-91% of the total mercury in flue gas. The results of this study help improve the accuracy of the mercury emission inventory in China and provide useful information for developing mercury controls.

  5. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

    2008-07-30

    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

  6. Exergy analyses in cement production applying waste fuel and mineralizer

    International Nuclear Information System (INIS)

    Highlights: • The exergy destroyed from calciner and rotary kiln correspond 47% and 30%. • Mineralizer saves energy. • Waste fuel provides 12% of energy demand. - Abstract: The cement industry is an energy-intensive industry and emits large quantities of carbon dioxide, so waste fuels could usefully substitute part of the fossil fuels. They can also help resolve air pollution problems associated with the use of fossil fuels. Other wastes have properties of reducing the thermal energy consumption of clinker production. They are named mineralizers. Then the application of both in the cement industry contributes to the reduction of environmental liabilities and provides lower cost of acquisition of fossil fuels. The aim of the present study is confirm the advantages of the application of waste SPL (spent pot lining) as a mineralizer in clinker production from an exergetic viewpoint

  7. Performance of rotary kiln reactor for the elephant grass pyrolysis.

    Science.gov (United States)

    De Conto, D; Silvestre, W P; Baldasso, C; Godinho, M

    2016-10-01

    The influence of process conditions (rotary speed/temperature) on the performance of a rotary kiln reactor for non-catalytic pyrolysis of a perennial grass (elephant grass) was investigated. The product yields, the production of non-condensable gases as well as the biochar properties were evaluated. The maximum H2 yield was close to that observed for catalytic pyrolysis processes, while the bio-oil yield was higher than reported for pyrolysis of other biomass in rotary kiln reactors. A H2/CO ratio suitable for Fischer-Tropsch synthesis (FTS) was obtained. The biochars presented an alkaline pH (above 10) and interesting contents of nutrients, as well as low electrical conductivity, indicating a high potential as soil amendment. PMID:27367811

  8. Modeling and optimization of rotary kiln treating EAF dust

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Electric arc furnace (EAF) dust from steel industries is listed by the United Sates EPA as a hazardous waste under the regulations of the Resource Conservation and Recovery Act due to the presence of lead, cadmium and chlorine. The disposal of the approximately 650000 t of EAF dust per year in the U.S. and Canada is an expensive and unresolved problem for the majority of steel companies. The Waelz process has been considered as the best process for treating the EAF dust. A process model, combined thermodynamic modeling with heat transfer calculations, has been developed to simulate the chemical reactions, mass and heat transfer and heat balance in the kiln. The injection of air into the slag and the temperature profile along the kiln have been modeled. The effect of (CaO+MgO)/SiO2 on the solidus temperature of slag has also been predicted and discussed. Some optimized results have been presented.

  9. Study of the compositional differences among different kilns' Sancai of Tang Dynasty by SRXRF

    International Nuclear Information System (INIS)

    Sancai (Tri-color pottery) of Tang Dynasty is a kind of glaze pottery. The Sancai is famous for its distinctive color in China. The compositional differences among those kinds of kilns' Sancai haven't been studied until now. In this work SRXRF was used to analyze the specimens of two important Sancai kilns, i.e. Huangye and Huangbu kilns and to study the compositional differences among the two kinds of samples in the body. The contents of K, Rb, Sr, Zn and Zr in the body from Huangye kiln's are higher than those from Huangbu kiln's, contrary to the body contents of Ti, Mn, Fe and Y. Cr contents in both of the kilns' samples are comparable. The study contributes much to characterization study and provenience study of different kinds of Sancai of Tang Dynasty

  10. 40 CFR 63.1220 - What are the replacement standards for hazardous waste burning cement kilns?

    Science.gov (United States)

    2010-07-01

    ... a bag leak detection system under § 63.1206(c)(8) or a particulate matter detection system under... your source is equipped with a bag leak detection system under § 63.1206(c)(8) or a particulate matter... that the combustion gas temperature at the inlet to the initial dry particulate matter control...

  11. Study of Yue kiln ancient celadon by SRXRF and statistic analysis

    International Nuclear Information System (INIS)

    20 elements of eighty ancient celadon samples were analyzed by using synchrotron radiation X-ray fluorescence (SRXRF). V, Ni, Zn and Mn display variable dynastic orderliness. Results of statistic analysis show that Yue kiln ancient celadon has distinctively born character on different dynasty and kiln. The statistic analysis results of SRXRF and NAA are similar

  12. Study on provenance of Ru porcelain in yanhedian kiln and official jun porcelain by EDXRF

    International Nuclear Information System (INIS)

    To understand the provenance relationship of Ru porcelain in Yanhedian kiln and official Jun porcelain , with energy dispersive x-ray fluorescence spectrometer (EDXRF) measured 56 Ru porcelain in Yanhedian kiln and official Jun porcelain samples of chemical composition of the main volume, analysis results show: Yanhedian kiln Ru porcelain bodies Al2O3 average content Outpaces official Jun porcelain bodies, SiO2, K2O average below official Jun porcelain bodies; Yanhedian kiln Ru porcelain glazes Al2O3 average content Outpaces official Jun porcelain glaze, SiO2, CaO average significantly lower than Jun glaze, two primary body and glaze on porcelain to chemical composition of the averages vary. A display of the peacekeeping two-dimensional scatter analysis supplies of official Jun porcelain bodies focused, Yanhedia kiln Ru porcelain bodies birth supplies comparatively, Jun and Yanhedian kiln Ru porcelain bodies material habitats near but not identical. The official Jun porcelain glazes origin focused, glaze formula changes less, and Yanhedia kiln Ru porcelain glazes origin and formula are scattered. Therefore, Yanhedian kiln Ru porcelain samples and the Official Jun porcelain samples can be commendably differentiated by EDXRF testing and chemical composition scatter analysis. (authors)

  13. Leaching from waste incineration bottom ashes treated in a rotary kiln

    DEFF Research Database (Denmark)

    Hyks, Jiri; Nesterov, Igor; Mogensen, Erhardt;

    2011-01-01

    Leaching from municipal solid waste incineration bottom ash treated in a rotary kiln was quantified using a combination of lab-scale leaching experiments and geochemical modelling. Thermal treatment in the rotary kiln had no significant effect on the leaching of Al, Ba, Ca, Mg, Si, Sr, Zn, sulfate...

  14. Modification of Waelz kiln processing of La Oroya zinc ferrite

    Energy Technology Data Exchange (ETDEWEB)

    Holloway, P.C.; Etsell, T.H.; Murland, A.L.

    2008-05-15

    La Oroya zinc ferrite (19.5% Zn, 26.6% Fe, 0.052% Ga, 0.075% In) was roasted with coal under conditions more oxidizing than normally used in a Waelz kiln, and the roasted residues were leached with 200 g/L H{sub 2}SO{sub 4}. Overall zinc recoveries of up to 97% were achieved, with 35% of the zinc reporting to the fume after roasting at 1,100{sup o}C with a bituminous coal addition of 20%. Under these conditions, 93.2% of the Cd, 13.4% of the Cu, 33% of the Ga, 61% of the In and 18.2% of the Pb were recovered either in the fume or in the leach solution. At 2006 metal prices, the value of the recovered metals is comparable to that obtained from commercial Waelz kiln processing of this residue. Zinc in the franklinite (ZnFe{sub 2}O{sub 4}) mineral is reduced to zinc vapor, and, after oxidation, some of the zinc is found as ZnO or as Zn{sub 2}SiO{sub 4} in the roasted residue. Iron reacts to form either hematite (Fe{sub 2}O{sub 3}) or magnetite (Fe{sub 3}O{sub 4}), with no metallic iron detected in the roasted residue, and less than 2% of the iron is solubilized during leaching. The residue produced after roasting and leaching is, therefore, much more stable than the residue from Waelz kiln processing and should be suitable for disposal in a landfill.

  15. Case study: evaluation of continuos blending silos in the cement industry, by the aid of tracer techniques

    International Nuclear Information System (INIS)

    Besides the actual burning process in cement manufacture, particular importance is attached to raw material preparation and homogenization, not only because of the quality of the kiln fed and therefore of the produced cement, but also because of the economy of the kiln operation, which significantly depends on the uniformity of the chemical composition of the material. As a result, the blending process of the cement raw material, before burning, is a basic stage of cement technology production. In this case, the pneumatic homogenization process is studied in a silo with a great storing and processing capacity. The objective is to evaluate the parameters which influence in the continuos operation. The method allows us to determine the optimal blending parameters, through the observation of the movement and distribution of the different fractions of fine dust raw meal, labelled with La-140 as tracer. Changes in blending according to time are discussed as well as the influence of the silo design on the degree of homogenization. It was showed that the silo blending operation has a strong influence on the production of good-quality cement as well as the implications on energy saving

  16. Ceramic production in medieval Yemen: the Yadhghat kiln site.

    OpenAIRE

    Rougeulle, Axelle

    2007-01-01

    While excavating the medieval trade entrepôt of Sharma on the coast of Hadramawt (Yemen), a survey in the hinterland led to the discovery of a contemporary ceramic production centre near the village of Yadhghat in the Wâdî Jerba. The site is mostly destroyed except for a dozen small buildings and several heaps of ceramic shards associated with traces of bone-fire kilns. Excavations yielded thousands of fragments of a typical coarse ware which was found in quantity at Sharma. The site also del...

  17. Method and apparatus for maximizing throughput of indirectly heated rotary kilns

    Energy Technology Data Exchange (ETDEWEB)

    Coates, Ralph L; Smoot, Douglas L.; Hatfield, Kent E

    2016-06-21

    An apparatus and method for achieving improved throughput capacity of indirectly heated rotary kilns used to produce pyrolysis products such as shale oils or coal oils that are susceptible to decomposition by high kiln wall temperatures is disclosed. High throughput is achieved by firing the kiln such that optimum wall temperatures are maintained beginning at the point where the materials enter the heating section of the kiln and extending to the point where the materials leave the heated section. Multiple high velocity burners are arranged such that combustion products directly impact on the area of the kiln wall covered internally by the solid material being heated. Firing rates for the burners are controlled to maintain optimum wall temperatures.

  18. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job

  19. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    The objective of this project is to develop an improved ultra-lightweigh cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems, Task 2: Review Russian Ultra-Lightweight Cement Literature, and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary surface pipe and intermediate casing cementing conditions historically encountered in the US and establishment of average design conditions for ULHS cements. Russian literature concerning development and use of ultra-lightweight cements employing either nitrogen or ULHS was reviewed, and a summary is presented. Quality control testing of materials used to formulate ULHS cements in the laboratory was conducted to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS. This protocol is presented and discussed. finally, results of initial testing of ULHS cements is presented along with analysis to establish cement performance design criteria to be used during the remainder of the project

  20. Development of a three-dimensional CFD model for rotary lime kilns

    Energy Technology Data Exchange (ETDEWEB)

    Lixin Tao; Blom, Roger (FS Dynamics Sweden AB, Goeteborg (Sweden)); Nordgren, Daniel (Innventia, Stockholm (Sweden))

    2010-11-15

    In the calcium loop of the recovery cycle in a Kraft process of pulp and paper production, rotary lime kilns are used to convert the lime mud, mainly CaCO3, back to quick lime, CaO, for re-use in the causticizing process. The lime kilns are one of the major energy consumption devices for paper and pulp industry. Because of the rising oil price and new emission limits, the pulp mills have been forced to look for alternative fuels for their lime kilns. One interesting alternative to oil, often easily available at pulp mills, is biofuels such as sawdust and bark. However the practical kiln operation often encounters some difficulties because of the uncertainties around the biofuel impact on the lime kiln performance. A deeper understanding of the flame characteristics is required when shifting from oil to biofuels. Fortunately recent advances in modern Computational Fluid Dynamics, CFD, have provided the possibility to study and predict the detailed flame characteristics regarding the lime kiln performance. In this project a three-dimensional CFD model for rotary lime kilns has been developed. To simulate a rotary lime kiln the developed CFD model integrates the three essential sub-models, i.e. the freeboard hot flow model, the lime bed model and the rotating refractory wall model and it is developed based on the modern CFD package: FLUENT which is commercially available on the market. The numerical simulations using the developed CFD model have been performed for three selected kiln operations fired with three different fuel mixtures. The predicted results from the CFD modelling are presented and discussed in order to compare the impacts on the kiln performance due to the different firing conditions. During the development, the lime kiln at the Soedra Cell Moensteraas mill has been used as reference kiln. To validate the CFD model, in-plant measurements were carried out in the Moensteraas lime kiln during an experiment campaign. The results obtained from the

  1. Energy audit and conservation opportunities for pyroprocessing unit of a typical dry process cement plant

    International Nuclear Information System (INIS)

    Cement production process has been highly energy and cost intensive. The cement plant requires 8784 h per year of the total operating hours to produce 640,809 tonnes of clinker. To achieve effective and efficient energy management scheme, thermal energy audit analysis was employed on the pyroprocessing unit of the cement plant. Fuel combustion generates the bulk of the thermal energy for the process, amounting to 95.48% (4164.02 kJ/kgcl) of the total thermal energy input. Thermal efficiency of the unit stands at 41%, below 50-54% achieved in modern plants. The exhaust gases and kiln shell heat energy losses are in significant quantity, amounting to 27.9% and 11.97% of the total heat input respectively. To enhance the energy performance of the unit, heat losses conservation systems are considered. Waste heat recovery steam generator (WHRSG) and Secondary kiln shell were studied. Power and thermal energy savings of 42.88 MWh/year and 5.30 MW can be achieved respectively. Financial benefits for use of the conservation methods are substantial. Environmental benefit of 14.10% reduction in Greenhouse gases (GHG) emissions could be achieved.

  2. Comparative Analysis of Air Emission from Cement Plant Using TDF as Partial Substitute for Coal

    Directory of Open Access Journals (Sweden)

    Syeda Fateeha Arshed

    2014-07-01

    Full Text Available Tyre derived fuel (TDF has a potential advantage for its use as a co-fuel with coal in rotary kilns of cement plants.  In this study we analyzed the emissions of selected criteria pollutants; CO2, CO, NOx, SOx and PM to suggest suitable proportion of TDF to replace coal when different proportions of TDF and coal were used as cement kiln feed. Emissions of CO2, CO, NO, NO2, SO2 and total PM from stack and concentrations of CO, NOx, SOx and PM10 in ambient air were assessed using USEPA recommended methods. Substitution such as 85% coal and 15% TDF, 80% coal and 20% TDF, 75% coal and 25% TDF and 70% coal and 30% TDF were applied in this study. Results of the current study revealed a rise in CO and TPM stack emissions with an increase in proportions of TDF and crossed standards at 80% coal and 20% TDF. Decline in NOx emissions up-till 15% proportion of TDF was observed and remained lower than the emission of NOx at 100% coal use in spite of an increase in its concentration at each increased proportion of TDF above 15% TDF use. No significant difference (p > 0.05 in ambient air pollutant concentration with and without TDF use was observed. The study suggested 15% TDF substitution as a preferable proportion for the selected cement plant. DOI: http://dx.doi.org/10.5755/j01.erem.68.2.6471

  3. Energy consumption and CO2 emissions in China's cement industry: A perspective from LMDI decomposition analysis

    International Nuclear Information System (INIS)

    We analyze the change of energy consumption and CO2 emissions in China's cement industry and its driving factors over the period 1990–2009 by applying a log-mean Divisia index (LMDI) method. It is based on the typical production process for clinker manufacturing and differentiates among four determining factors: cement output, clinker share, process structure and specific energy consumption per kiln type. The results show that the growth of cement output is the most important factor driving energy consumption up, while clinker share decline, structural shifts mainly drive energy consumption down (similar for CO2 emissions). These efficiency improvements result from a number of policies which are transforming the entire cement industry towards international best practice including shutting down many older plants and raising the efficiency standards of cement plants. Still, the efficiency gains cannot compensate for the huge increase in cement production resulting from economic growth particularly in the infrastructure and construction sectors. Finally, scenario analysis shows that applying best available technology would result in an additional energy saving potential of 26% and a CO2 mitigation potential of 33% compared to 2009. - Highlights: ► We analyze the energy consumption and CO2 emissions in China's cement industry. ► The growth of cement output is the most important driving factor. ► The efficiency policies and industrial standards significantly narrowed the gap. ► Efficiency gains cannot compensate for the huge increase in cement production. ► The potentials of energy-saving of 26% and CO2 mitigation of 33% exist based on BAT.

  4. Study on Hongzhou kiln porcelains of successive dynasties by NAA

    International Nuclear Information System (INIS)

    400 sherds were collected from Hongzhou Kiln covering 8 periods from Eastern Han to Late Tang Dynasty/the Five Dynasties and their bodies were analysed by NAA. The results show that the elemental contents in different samples are quite distinct, even for those in the same period. It means no single element can be used as 'fingerprint' to distinguish the period. The curves of the contents of Na, Rb, Ba and Fe varying with time are very similar, like 'U' shape. As a colorant element, the content of Fe is consistent with the color of the body. The higher content of Fe is, the more dark of the body is. The outcome of principal component analysis (PCA) indicates that most of the sherds can be classified into 5 groups: (1) Eastern Han and Eastern Wu; (2) Western Jin, Eastern Jin and Southern Dynasties; (3) Sui; (4) Early Tang and Middle Tang; (5) Late Tang and Five Dynasties. (authors)

  5. On the Measurement of Cement Clinker‘s Adherence on Basic Refractories

    Institute of Scientific and Technical Information of China (English)

    GUOZongqi; MichelRigaud

    2001-01-01

    A new sandwich test has been developed to measure the adherence of cement clinker on basic refractories to test their coatability,Statistical desings of experiment method-ology were employed for evaluations of the sandwich test.Three fractional factorial tests and one full factorial test were executed to efficiently generate data that reveal the significance of the major factors and the ruggedness to the minor factors .Its repeatability and reproducibility have been statistically confirmed to be acceptable,Evaluations on various basic bricks by the sandwich test reflect their coating performance in rotary kiln.

  6. Review: Circulation of Inorganic Elements in Combustion of Alternative Fuels in Cement Plants

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Jappe Frandsen, Flemming;

    2015-01-01

    Cement production is an energy-intensive process, which traditionally has been dependent on fossil fuels. However, the use of alternative fuels, i.e., selected waste, biomass, and byproducts with recoverable calorific value, is constantly increasing. Combustion of these fuels is more challenging......, compared to fossil fuels, because of a lack of experience and different chemical and physical properties. When complete oxidation Of fuels in the calciner and main burner is not achieved, they burn in direct contact with the bed material of the rotary kiln, causing local reducing conditions and increasing...

  7. Feasibility study on energy conservation through modernization of cement plant (Sichuan Double Horse Cement Group Co. Ltd.)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

  8. Integration of oxygen membranes for oxygen production in cement plants

    DEFF Research Database (Denmark)

    Puig Arnavat, Maria; Søgaard, Martin; Hjuler, Klaus;

    2015-01-01

    The present paper describes the integration of oxygen membranes in cement plants both from an energy, exergy and economic point of view. Different configurations for oxygen enrichment of the tertiary air for combustion in the pre-calciner and full oxy-fuel combustion in both pre-calciner and kiln...... are examined. The economic figures of merit are compared with those from a standard cryogenic plant. Both oxygen enriched air and full oxy-fuel cases allow for an increase in clinker production, use of alternative fuels as well as on-site electricity production. In addition, the full oxy-fuel cases...... generate a concentrated CO2 source that can be used for enhanced oil recovery, in combination with biomass gasification and electrolysis for synthesis gas production, or possibly sequestered. The cases with oxygen enriched air provide very promising economic figures of merit with discounted payback periods...

  9. Advanced cementation concepts

    International Nuclear Information System (INIS)

    The purpose of this programme of work was to investigate whether improvements could be made to existing formulations for cement suitable for the immobilization of intermediate level radioactive waste. Two additives were selected, microsilica and limestone flour. Improvements to the cement were only slight. (author)

  10. Integrated Utilization of Sewage Sludge and Coal Gangue for Cement Clinker Products: Promoting Tricalcium Silicate Formation and Trace Elements Immobilization

    Directory of Open Access Journals (Sweden)

    Zhenzhou Yang

    2016-04-01

    Full Text Available The present study firstly proposed a method of integrated utilization of sewage sludge (SS and coal gangue (CG, two waste products, for cement clinker products with the aim of heat recovery and environment protection. The results demonstrated that the incremental amounts of SS and CG addition was favorable for the formation of tricalcium silicate (C3S during the calcinations, but excess amount of SS addition could cause the impediment effect on C3S formation. Furthermore, it was also observed that the C3S polymorphs showed the transition from rhombohedral to monoclinic structure as SS addition was increased to 15 wt %. During the calcinations, most of trace elements could be immobilized especially Zn and cannot be easily leached out. Given the encouraging results in the present study, the co-process of sewage sludge and coal gangue in the cement kiln can be expected with a higher quality of cement products and minimum pollution to the environment.

  11. 40 CFR 63.1344 - Operating limits for kilns and in-line kiln/raw mills.

    Science.gov (United States)

    2010-07-01

    ... CATEGORIES National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing... operator of an affected source subject to a mercury, THC or D/F emission limitation under § 63.1343 that...) of this section, the owner or operator of an affected source subject to a mercury, THC or...

  12. Tympanoplasty with ionomeric cement

    DEFF Research Database (Denmark)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those in a...... > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy...

  13. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2003-01-31

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report discusses testing that was performed for analyzing the alkali-silica reactivity of ULHS in cement slurries. DOE joined the Materials Management Service (MMS)-sponsored joint industry project ''Long-Term Integrity of Deepwater Cement under Stress/Compaction Conditions.'' Results of the project contained in two progress reports are also presented in this report.

  14. Study on the property of the production for Fengdongyan kiln in Early Ming dynasty by INAA and EDXRF

    Science.gov (United States)

    Li, L.; Huang, Y.; Sun, H. Y.; Yan, L. T.; Feng, S. L.; Xu, Q.; Feng, X. Q.

    2016-08-01

    A lot of official wares carved "Guan" or the dragon patterns were excavated on the strata of Ming dynasty of the Fengdongyan kiln site at Dayao County. The imperial porcelain was fired in Hongwu and Yongle eras. However, the emergence of this imperial porcelain has triggered academic debate about the property of Fengdongyan kiln in the Early Ming dynasty. Based on the differences of the official kiln management, some scholars have determined that the property of the production for this kiln was the civilian kiln. According to the historical textural records and typology, others preliminary confirmed that Fengdongyan kiln was the official kiln. In this paper, the elemental compositions of body and glaze in imperial and civilian porcelain are study by INAA and EDXRF for determining the property of the production for this kiln in Early Ming dynasty. After the processing of experimental data by geochemical analysis and principal component analysis, the result show that the raw materials for making body and glaze in imperial porcelain are similar with those of the civilian porcelain and the degrees of elutriation for body can be slightly different in HW-M period of Ming dynasty. The analytical results support the view that the Fengdongyan kiln is civilian not official.

  15. Health impact assessment of proposal to burn tyres in a cement plant

    International Nuclear Information System (INIS)

    A cement plant located in a small English town applied for a variation in its license to allow it to use chopped tyres as fuel in the cement kiln in part replacement for coal. The local health authority (PCT), a statutory consultee in the Integrated Pollution Prevention and Control (IPPC) process, requested an Health Impact Assessment (HIA) of the proposal to inform its response. A combination of interviews with key informants, literature search and participatory methods was used. The HIA broadly concluded that the proposal was unlikely to cause adverse impacts. The attempt to be impartial and the failure to confirm health fears disappointed many residents. The HIA had to be completed very quickly and it proved impossible to produce meaningful participation within this time scale. It is also suggested that very few PCTs have adequate resources to make the assessment of health impacts necessary for them to properly fulfil their role in the IPPC process

  16. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE–RBS

    International Nuclear Information System (INIS)

    Highlights: •We analyzed 61 unearthed porcelain shards in Yuan Dynasty by PIXE–RBS. •An electron gun was installed to solve the electric charge accumulations. •The factor analysis was performed for the element compositions. •The “exotic group” porcelain samples unearthed were produced locally. -- Abstract: A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271–1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB6 crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907–960 A.D.) had been

  17. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE-RBS

    Science.gov (United States)

    Zhou, Z.; Zhang, K.; Xia, C. D.; Liu, M. T.; Zhu, J. J.; An, Z.; Bai, B.

    2015-03-01

    A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271-1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB6 crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907-960 A.D.) had been propagated to the Waguantan kiln site of Guizhou Province in the Yuan Dynasty.

  18. Asphalt cement poisoning

    Science.gov (United States)

    Asphalt; Pavement ... The substances in asphalt that can be harmful are: Hydrocarbons Industrial glues Industrial solvents Tar ... Asphalt is found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for ...

  19. Gas phase dispersion in a small rotary kiln

    International Nuclear Information System (INIS)

    A study was made of nonideal flow of gas in a rotary kiln reactor. A rotating tube 0.165 m in diameter by 2.17 m long, with internal lifting flights, was operated at room temperature. Rotational speeds from 2.0 to 7.0 rpm, air flow rates from 0.351 to 4.178 m3/h, and solid contents of 0.0, 5.1, and 15.3% of tube volume were studied. Residence time distribution of the gas was measured by means of the pulse injection technique using a helium tracer. A model was developed based on dispersive flow that exchanges with a deadwater region. Two parameters, a dispersion number describing bulk gas flow and an interchange factor describing exchange between the flow region and the gas trapped in the solids bed, were sufficient to correlate the data, but these parameters are sensitive to experimental error. The model is applicable to analysis of other flow systems, such as packed beds

  20. Study of meterial distribution of Tang tricolor from Huangye kiln

    International Nuclear Information System (INIS)

    By using the proton induced X-ray enission (PIXE) method, the measurements of the oxide compound content have veen carried out for the selected 18 samples of Tang tricolor in Huangye kiln. For ascertaining the classification and origin relation of the samples the principal component analysis method was adopted, and the results indicate that the chemical compositions of Tang tricolor body with diggerent glaze colors are close, which shows that their raw material habitat distribution is quite concentrative. But the prescriptions of diffierent color glaze are different. The content of CoO is more than others in blue glaze; CuO is more than others in green glaze; Fe2O3 is more than others in brown and yellow glaze; A12O3 is less than others but SiO2 is more in white glaze, which shows that glazers material origin is diffierent, but brown and yellow glaze are close and even the same in chemistry component. (authors)

  1. Disposal of historically contaminated soil in the cement industry and the evaluation of environmental performance.

    Science.gov (United States)

    Li, Yeqing; Zhang, Jiang; Miao, Wenjuan; Wang, Huanzhong; Wei, Mao

    2015-09-01

    Approximately 400000t of DDTs/HCHs-contaminated soil (CS) needed to be co-processed in a cement kiln with a time limitation of 2y. A new pre-processing facility with a "drying, grinding and DDTs/HCHs vaporizing" ability was equipped to meet the technical requirements for processing cement raw meal and the environmental standards for stack emissions. And the bottom of the precalciner with high temperatures >1000°C was chosen as the CS feeding point for co-processing, which has rarely been reported. To assess the environmental performance of CS pre- and co-processing technologies, according to the local regulation, a test burn was performed by independent and accredited institutes systematically for determination of the clinker quality, kiln stack gas emissions and destruction efficiency of the pollutant. The results demonstrated that the clinker was of high quality and not adversely affected by CS co-processing. Stack emissions were all below the limits set by Chinese standards. Particularly, PCDD/PCDF emissions ranged from 0.0023 to 0.0085ngI-TEQNm(-3). The less toxic OCDD was the peak congener for CS co-processing procedure, while the most toxic congeners (i.e. 2,3,7,8-TeCDD, 1,2,3,7,8-PeCDD and 2,3,4,7,8-PeCDD) remained in a minor proportion. Destruction and removal efficiency (DRE) and destruction efficiency (DE) of the kiln system were better than 99.9999% and 99.99%, respectively, at the highest CS feeding rate during normal production. To guarantee the environmental performance of the system the quarterly stack gas emission was also monitored during the whole period. And all of the results can meet the national standards requirements. PMID:25966458

  2. Hydrogen fluoride damage to vegetation from peri-urban brick kilns in Asia: A growing but unrecognised problem?

    International Nuclear Information System (INIS)

    The rapid urbanisation of many cities in south and south-east Asia has increased the demand for bricks, which are typically supplied from brick kilns in peri-urban areas. We report visible foliar damage to mango, apricot and plum trees in the vicinity of traditional Bull’s Trench brick kilns in Peshawar, Pakistan. Visible injury symptoms, hydrogen fluoride concentrations in air, and foliar fluoride concentrations were all greater in the vicinity of brick kilns than at more distant sites, indicating that fluoride emissions from brick kilns were the main cause of damage. Interviews with local farmers established the significant impact of this damage on their livelihoods. Since poorly regulated brick kilns are often found close to important peri-urban agricultural areas, we suggest that this may be a growing but unrecognised environmental problem in regions of Asia where emission control in brick kilns has not been improved. - Highlights: ► Demand for bricks is increasing in many parts of Asia. ► Fluoride emissions from brick kilns may pose a threat to peri-urban agriculture. ► We found extensive injury to fruit orchards close to brick kilns in Peshawar. ► Local farmers suffered large economic losses but did not identify brick kilns as a cause of this. ► The extent of crop damage from brick kilns with poor emission control in the region may not be fully recognised. - Hydrogen fluoride emissions from brick kilns may cause extensive but unrecognised damage to peri-urban crops in Asia.

  3. The Development of the Clay Tobacco Pipe Kiln in the British Isles

    Directory of Open Access Journals (Sweden)

    Allan Peacey

    1996-09-01

    Full Text Available In 1982 Allan Peacey published a study in the form of a synthesis of two chronologically separated kilns used in the production of clay tobacco pipes (Peacey 1982, 3-17. The aims of the present work are: ◦to improve upon this framework ◦to establish how these type of structures fit into the broader picture; to fill the gaps, before, between and after these cameo views ◦to improve understanding of the technology employed and see the roots from which such technology developed. The primary objective is to catalogue all relevant material know to exist in museum and private collections. It is hoped that by this means an understanding of the varied physical characteristics will lead to the establishment of object or function categories around which reports may be structured. Contemporary source documents are also examined to shed further light upon the likely function of the archaeological material. Among the results achieved are the compilation of an extensive catalogue of material associated with tobacco pipe kilns; the establishment of type series for pipe kiln furniture and furniture supplements; a proposed development sequence for pipe kiln muffles; a pattern of consistency in kiln design throughout the study area, and details of the methods used for stem tipping. Readers will be able to view the archaeological evidence as distribution maps, and will be able to explore other aspects of the data through the timeline and site catalogues.

  4. Study on ancient porcelain of Loulinpo Kiln Site by nuclear analysis technology

    International Nuclear Information System (INIS)

    Yaozhou Kiln located at Tongchuan of Shanxi Province has lasted continuous history of firing celadon porcelain from Tang Dynasty (618-907A.D.) to Yuan Dynasty (1234-1368A.D.), The firing technology has had important effect for celadon porcelain of many kilns in ancient China. In Jin Dynasty (1127-1234A.D.) and Yuan Dynasty, because of lacking of raw material resources, the central site of Yaozhou Kiln moved from Tongchuan to Lidipo, Shangdian and Chenlu area. Luolinpo site belongs to Yaozhou Kiln series and is one kiln of Shangdian area. The bowl sherds samples of Yuan dynasty stratum excavated in recent year. The glaze color is celadon, black, dark brown and dark reddish brown respectively. Ten pieces of sherds of each glaze color were selected. The main chemical compositions of theses samples were analyzed by XRF and the trace elemental contents were determined by NAA. The result shown that the content of Fe2O3 can decide the kind of glaze color will be. The concentration of CaO, Na2O and K2O can be used to explain the developing process of firing techniques. Except samples of dark brown glaze, the contents of Fe2O3 and CaO change in small range. The proportions of these main chemical compositions of the porcelain with glaze color of black, celadon and dark reddish brown have little variation. But it was very different form some samples of dark brown glaze.

  5. Jet mixing in a down-scaled model of a rotary kiln

    Science.gov (United States)

    Larsson, Sofia; Johansson, Simon

    2015-11-01

    Rotary kilns are large, cylindrical, rotating ovens with a burner in one end that are used in various industrial processes to heat up materials to high temperatures. Kiln burners are characterized by long diffusion flames where the combustion process is largely controlled by turbulent diffusion mixing between the burner fuel jet and the surrounding combustion air. The combustion air flow patterns have a significant effect on the mixing and hence the combustion efficiency and flame shape, motivating a systematic study of the kiln aerodynamics and the mixing characteristics. In this work, a downscaled, isothermal model of a rotary kiln is investigated experimentally through simultaneous particle image velocimetry and planar laser-induced fluorescence measurements. The kiln is modeled as a cylinder with three inlets in one end; two semicircular-shaped inlets for what is called the secondary fluid divided by a wall in between, called the back plate, where the burner nozzle is located. Three momentum flux ratios of the secondary fluid are investigated, and the interaction with the burner jet is scrutinized. It is found that the burner jet characteristics, its mixing with the secondary fluid and the resulting flow field surrounding the jet are dependent on the momentum flux ratio.

  6. A Comparative Analysis of Corn Drying in Stabil 3000 Dry Kiln Using Different Energy Sources

    Directory of Open Access Journals (Sweden)

    Darko Kiš

    2009-12-01

    Full Text Available Agricultural entrepreneurship has been boosted by land concentration, organization of farms, and the establishment of new small centers for admission, processing, and storage. At the same time former large organizations failed, which diverted the process of handling agricultural products. The trend of small dry kilns and storage facilities from 1 to 5 t/h is growing. New customers, who do not have proper knowledge and criteria when choosing proper equipment, are usually offered dry kilns of foreign production. Trade representatives who sell dry kilns also lack the necessary specialist knowledge as it is the case with their customers. The research project considered STABIL 3000 dry kilns produced by “Seting“, Delnice and used for seed drying. The dry-kilns used natural gas and fuel oil. We determined incombustible carbohydrons as well as the presence of harmful substances belonging to polycyclic aromatic carbohydrons (PAHs on the seeds after the drying process. For this purpose we used a device known as employed the EPA 550.1 and EPA 625 method.

  7. CFD modeling using PDF approach for investigating the flame length in rotary kilns

    Science.gov (United States)

    Elattar, H. F.; Specht, E.; Fouda, A.; Bin-Mahfouz, Abdullah S.

    2016-02-01

    Numerical simulations using computational fluid dynamics (CFD) are performed to investigate the flame length characteristics in rotary kilns using probability density function (PDF) approach. A commercial CFD package (ANSYS-Fluent) is employed for this objective. A 2-D axisymmetric model is applied to study the effect of both operating and geometric parameters of rotary kiln on the characteristics of the flame length. Three types of gaseous fuel are used in the present work; methane (CH4), carbon monoxide (CO) and biogas (50 % CH4 + 50 % CO2). Preliminary comparison study of 2-D modeling outputs of free jet flames with available experimental data is carried out to choose and validate the proper turbulence model for the present numerical simulations. The results showed that the excess air number, diameter of kiln air entrance, radiation modeling consideration and fuel type have remarkable effects on the flame length characteristics. Numerical correlations for the rotary kiln flame length are presented in terms of the studied kiln operating and geometric parameters within acceptable error.

  8. The application of CFD modelling to support the reduction of CO2 emissions in cement industry

    International Nuclear Information System (INIS)

    The cement industry is one of the leading producers of anthropogenic greenhouse gases, of which CO2 is the most significant. Recently, researchers have invested a considerable amount of time studying ways to improve energy consumption and pollutant formation in the overall cement manufacturing process. One idea involves dividing the calcination and clinkering processes into two separate furnaces. The calcination process is performed in a calciner while the clinkering process takes place in a rotary kiln. As this is new technology in the cement manufacturing process, calciners are still in the research and development phase. The purpose of this paper is to demonstrate the potential of CFD to support the design and optimization of calciners, whose use appears to be essential in reduction of CO2 emission during cement production. The mathematical model of the calcination process was developed, validated and implemented into a commercial CFD code, which was then used for the analysis. From the results obtained by these simulations, researchers will gain an in-depth understanding of all thermo-chemical reactions in a calciner. This understanding can be used to optimize the calciner's geometry, to make production more efficient, to lower pollutant formation and to subsequently reduce greenhouse gas emissions. -- Highlights: ► The potential of CO2 emissions reduction, by using a cement calciner was presented. ► When a cement calciner is used, CO2 emissions reduction of 3–4% can be achieved. ► The calcination model was developed, validated, and then used for the analysis. ► Shown method can be applied for investigation and optimization of cement calciners.

  9. A remote engineering solution for automating a roller hearth kiln

    Directory of Open Access Journals (Sweden)

    João Bosco da Mota Alves

    2008-07-01

    Full Text Available Remote engineering (also known as online engineering may be defined as a combination of control engineering and telematics. In this area, specific activities require computacional skills in order to develop projects where electrical devives are monitored and / or controlled, in an intercative way, through a distributed network (e.g. Intranet or Internet. In our specific case, we will be dealing with an industrial plant. Within the last few years, there has been an increase in the number of activities related to remote engineering, which may be connected to the phenomenon of the large extension experienced by the Internet (e.g. bandwith, number of users, development tools, etc.. This increase opens new and future possibilities to the implementation of advance teleworking (or e-working positions. In this paper we present the architecture for a remote application, accessible through the Internet, able to monitor and control a roller hearth kiln, used in a ceramics industry for firing materials. The proposed architecture is based on a micro web server, whose main function is to monitor and control the firing process, by reading the data from a series of temperature sensors and by controlling a series of electronic valves and servo motors. This solution is also intended to be a low-cost alternative to other potential solutions. The temperature readings are obtained through K-type thermopairs and the gas flow is controlled through electrovalves. As the firing process should not be stopped before its complete end, the system is equipped with a safety device for that specific purpose. For better understanding the system to be automated and its operation we decided to develop a scale model (100:1 and experiment on it the devised solution, based on a Micro Web Server.

  10. GREENHOUSE GASES FROM SMALL-SCALE COMBUSTION DEVICES IN DEVELOPING COUNTRIES, CHARCOAL-MAKING KILNS IN THAILAND

    Science.gov (United States)

    The report gives results of measurements of airborne emissions, during typical operating conditions, from charcoal-making kilns commonly used in the developing world. The kilns tested were of five types: brick beehive, mud beehive, earth mound, rice husk mound, and single (oil) d...

  11. Analysis of bluish-white porcelain of Fanchang kiln in Anhui province by INAA

    International Nuclear Information System (INIS)

    The minor and trace elements in the bluish-white porcelain bodies of Fanchang kiln in different dynasties were determined by instrumental neutron activation analysis (INAA). Multivariable statistical analysis of the experimental data was carried out by SPSS software. The results show that the contents of Yb, Ta, Hf and Th varied notably between early and middle North Song Dynasty. The chemical compositions of Fanchang porcelain bodies can be divided into three groups corresponding to Five Dynasties, early Northern Song and middle Northern Song. Combined with the results of major elements analysis, we think that the raw materials of Fanchang kiln varied in different periods and the using up of fine raw materials was the main reason of Fanchang kiln's decline. (authors)

  12. [Chemical composition and chromaticity characteristic of Jilan glaze of Ming and Qing official kilns].

    Science.gov (United States)

    Wu, Jun-ming; Zhang, Mao-lin; Li, Qi-jiang; Wu, Juan; Quan, Kui-shan; Cao, Jian-wen

    2012-08-01

    Color glazes of Ming and Qing official kilns are excellent representatives of the famous ancient Chinese porcelains. The study of official ware with Jilan glaze has been an important topic. But it made slow progress due to the rarity of samples with strict production management and using system. The recipes, chemical composition and chromaticity characteristic of the Jilan samples excavated from official kilns in the Ming and Qing dynasties were first discussed by systematical testing with the energy dispersive X-ray fluorescence (EDXRF) and color difference meter. The results showed that the porcelain stone content in Jilan bodies of official kiln in the Ming dynasty is higher than the samples of the Qing dynasty. The manganese content in Jilan glazes of the Ming dynasty is higher than that in the Qing dynasty, while the glaze ash addition and the lightness value in the glaze are opposite. PMID:23156793

  13. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2001-10-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  14. Multi-disciplinary dating of a baked clay kiln excavated at Chieri, Northern Italy

    Science.gov (United States)

    Tema, Evdokia; Fantino, Fulvio; Ferrara, Enzo; Lo Giudice, Alessandro; Re, Alessandro; Barello, Federico; Vella, Silvia; Cirillo, Luigi; Gulmini, Monica

    2014-05-01

    A combined archaeological, archaeomagnetic and thermoluminescence study has been carried out on a rescue excavation kiln, discovered at Chieri, Northern Italy. Rock magnetic experiments indicate the dominance of a low coercivity magnetic phase, such as magnetite and/or Ti-magnetite as the main carrier of the remanent magnetization. Stepwise thermal demagnetization experiments generally show a stable characteristic remanent magnetization (ChRM). The mean archaeomagnetic direction, calculated from 17 independently oriented samples, is D=18.2o, I=66.8o with α95=2.6o and k=184. Archaeomagnetic dating of the kiln has been obtained after comparison of the kiln's ChRM direction with the reference curves produced by the SHA.DIF.3K European regional geomagnetic field model. Independent dating of the kiln has also been obtained from thermoluminescence (TL) study of two baked clay samples coming from the kiln's walls. The environmental dose has been measured in situ using field dosimeters. Accurate TL procedures have been followed for the calculation of annual dose and eventually the TL age. The combination of the archaeological evidence, archaeomagnetic and TL datings suggest that the last usage of the kiln occurred around the 17th century AD. Comparison of the results obtained from the different methods shows the relevant potential of these techniques on dating of baked clay artefacts; yet it also highlights the range of uncertainty sources affecting measurements, related to the samples and/or to the environment, and the utility of dating cross-checking for obtaining reliable dates.

  15. PART II. HYDRATED CEMENTS

    Directory of Open Access Journals (Sweden)

    Milan Drabik

    2014-09-01

    Full Text Available Essential focus of the study has been to acquire thermoanalytical events, incl. enthalpies of decompositions - ΔH, of technological materials based on two types of Portland cements. The values of thermoanalytical events and also ΔH of probes of technological compositions, if related with the data of a choice of minerals of calcium-silicate-sulfate-aluminate hydrates, served as a valued input for the assessment of phases present and phase changes due to the topical hydraulic processes. The results indicate mainly the effects of "standard humidity" or "wet storage" of the entire hydration/hydraulic treatment, but also the presence of cement residues alongside calcium-silicate-sulfate-aluminate hydrates (during the tested period of treatment. "A diluting" effect of unhydrated cement residues upon the values of decomposition enthalpies in the studied multiphase system is postulated and discussed

  16. Fuzzy modeling and control of the calcination process in a kiln

    International Nuclear Information System (INIS)

    Calcination kilns are strongly nonlinear, multivariable processes, that only can be modeled with great uncertainty. In order to get a quality product and ensure the process efficiency, the controller must keep a prescribed temperature profile optimizing the fuel consumption. In this paper, a design methodology of a multivariable fuzzy controller for a nickel calcination kiln is presented. The controller structure is a classical one, and uses the Mamdani fuzzy inference system. In simulation results the fuzzy controller exhibits a great robustness in presence of several types of disturbances, and a better performance than the PID in same conditions is observed. (author)

  17. Study on trace element of Yue ware unearthed at different kiln sites

    Institute of Scientific and Technical Information of China (English)

    吴隽; 李家治; 郭景坤; 徐锴; 陈宝林

    1999-01-01

    The contents of trace element of Yue ware excavated in Shaoxing, Shanglinhu, Shangyu kiln sites and Hangzhou palace were analyzed by NAA technique. The data of trace element compositions were treated by statistical analysis. It is found that the sources of raw materials used in Shaoxing, Shanglinhu, Shangyu kiln sites are different and stable. Especially the discriminant function predicted for porcelain bodies provides high discriminatory power according to production site. It shows that Yue ware specimens excavated in Hangzhou palace were fired in Shanglinhu. It indicates the special function of trace element in the studies on site identification.

  18. Biomonitoring Study of Heavy Metals in Blood from a Cement Factory Based Community

    Directory of Open Access Journals (Sweden)

    Bank M.S.

    2014-07-01

    Full Text Available Little is known about the effects of cement factory pollution, emissions, and kiln dust on contaminant exposure in human populations, including school environments, in close proximity to these point sources. In Ravena, New York, USA and vicinity, environmental pollution from a local cement plant is considered significant and substantial according to the United States Environmental Protection Agency’s Toxic Release Inventory, published in 2006, 2007, and 2010. We hypothesized that cement factory based communities, such as the one in Ravena, NY, may be differentially exposed to heavy metals, including mercury, via dust, soil, and air in addition to any contributions from fish consumption, dental amalgams, smoking habits, and occupational exposures, etc. Here we report measurements of several heavy metals in blood (Pb, Cd, As, Hg, Se and Al and, for comparative purposes, total mercury in hair from a local (six-mile radius population of Caucasian adults and children. We also report and synthesize local atmospheric emissions inventory information and new indoor air data (NYSERDA, 2011 from the local school which is situated directly across the street (within 750 feet from the cement factory and quarry. In addition, to our human and environmental heavy metal results we also discuss scientific outreach coordination, and public health action opportunities that will likely have wide applicability for other community and environmental health studies confronting similar pollution issues.

  19. Energetic and exergetic analysis of waste heat recovery systems in the cement industry

    International Nuclear Information System (INIS)

    In a typical cement producing procedure, 25% of the total energy used is electricity and 75% is thermal energy. However, the process is characterized by significant heat losses mainly by the flue gases and the ambient air stream used for cooling down the clinker (about 35%–40% of the process heat loss). Approximately 26% of the heat input to the system is lost due to dust, clinker discharge, radiation and convection losses from the kiln and the preheaters. A heat recovery system could be used to increase the efficiency of the cement plant and thus contribute to emissions decrease. The aim of this paper is to examine and compare energetically and exergetically, two different WHR (waste heat recovery) methods: a water-steam Rankine cycle, and an Organic Rankine Cycle (ORC). A parametric study proved that the water steam technology is more efficient than ORC in exhaust gases temperature higher than 310 °C. Finally a brief economic assessment of the most efficient solution was implemented. WHR installations in cement industry can contribute significantly in the reduction of the electrical consumptions operating cost thus being a very attractive investment with a payback period up to 5 years. - Highlights: • This paper presents waste heat recovery as a way to gain energy from the exhaust gases in a cement plant. • Water steam cycle and ORC has been analyzed for waste heat recovery. • The energetic and exergetic evaluation of the two waste heat recovery processes is presented and compared

  20. Technology Roadmaps: Cement

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-07-01

    To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

  1. Concrete = aggregate, cement, water?

    International Nuclear Information System (INIS)

    Concrete for the Temelin nuclear power plant is produced to about 70 different formulae. For quality production, homogeneous properties of aggregates, accurate proportioning devices, technological discipline and systematic inspections and tests should be assured. The results are reported of measuring compression strength after 28 days for different concrete samples. The results of such tests allow reducing the proportion of cement, which brings about considerable savings. Reduction in cement quantities can also be achieved by adding ash to the concrete mixes. Ligoplast, a plasticizer addition is used for improving workability. (M.D). 8 figs

  2. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  3. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    LENUS (Irish Health Repository)

    Keeling, Parnell

    2012-08-01

    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

  4. Produktie van cement

    NARCIS (Netherlands)

    Smit JRK; Coenen PWHG; Matthijsen AJCM; LAE; TAUW

    1995-01-01

    This document on cement production has been published within the SPIN project. In this project information has been collected on industrial plants or industrial processes to afford support to governmental policy on emission reduction. This document contains information on the processes, emission sou

  5. Exergetic life cycle assessment of cement production process with waste heat power generation

    International Nuclear Information System (INIS)

    Highlights: • Exergetic life cycle assessment was performed for the cement production process. • Each system’s efficiency before and after waste heat power generation was analyzed. • The waste heat power generation improved the efficiency of each production system. • It provided technical support for the implementation of energy-saving schemes. - Abstract: The cement industry is an industry that consumes a considerable quantity of resources and energy and has a very large influence on the efficient use of global resources and energy. In this study, exergetic life cycle assessment is performed for the cement production process, and the energy efficiency and exergy efficiency of each system before and after waste heat power generation is investigated. The study indicates that, before carrying out a waste heat power generation project, the objective energy efficiencies of the raw material preparation system, pulverized coal preparation system and rotary kiln system are 39.4%, 10.8% and 50.2%, respectively, and the objective exergy efficiencies are 4.5%, 1.4% and 33.7%, respectively; after carrying out a waste heat power generation project, the objective energy efficiencies are 45.8%, 15.5% and 55.1%, respectively, and the objective exergy efficiencies are 7.8%, 2.8% and 38.1%, respectively. The waste heat power generation project can recover 3.7% of the total input exergy of a rotary kiln system and improve the objective exergy efficiencies of the above three systems. The study can identify degree of resource and energy utilization and the energy-saving effect of a waste heat power generation project on each system, and provide technical support for managers in the implementation of energy-saving schemes

  6. 40 CFR 63.1204 - What are the standards for hazardous waste burning cement kilns that are effective until...

    Science.gov (United States)

    2010-07-01

    ... comply with the mercury, semivolatile metal, low volatile metal, and hydrochloric acid/chlorine gas.... You may comply with the mercury, semivolatile metal, low volatile metal, and hydrochloric acid...; (2) Mercury in excess of 120 µg/dscm corrected to 7 percent oxygen; (3) Lead and cadmium in excess...

  7. A Song Period Kiln-site at Chalu in Ninghai County, Zhejiang%浙江宁海县岔路宋代窑址

    Institute of Scientific and Technical Information of China (English)

    宁波市文物考古研究所; 宁海县文管会办公室

    2003-01-01

    In 1998, a kiln-site of the Song period was revealed at Chalu Town in Ninghai County, Zhejiang Province, in an excavation area of about 1,000 sq m. The vestiges discovered include a section of kiln-foundations, two sections of stone walls and six Ming period tombs. The kiln-site yielded a large amount of porcelain and a variety of kiln implements. The former belongs mainly to the type of bowl; the latter are for saggering, spurring and separating. The porcelain is largely coated with celadon glaze and decorated chiefly with incised, impressed and openworked dragon head and sea wave design. Some products and kiln implements bear inscriptions. The kiln must have functioned in the middle and late Northern Song period and belonged to the Yue system. The kiln implements unearthed in great numbers constitute valuable material to the study of firing technology.

  8. Characterization, stability, and plant effects of kiln-produced wheat straw biochar.

    Science.gov (United States)

    O'Toole, A; Knoth de Zarruk, K; Steffens, M; Rasse, D P

    2013-01-01

    Biochar is a promising technology for improving soil quality and sequestering C in the long term. Although modern pyrolysis technologies are being developed, kiln technologies often remain the most accessible method for biochar production. The objective of the present study was to assess biochar characteristics, stability in soil, and agronomic effects of a kiln-produced biochar. Wheat-straw biochar was produced in a double-barrel kiln and analyzed by solid-state C nuclear magneticresonance spectroscopy. Two experiments were conducted with biochar mixed into an Ap-horizon sandy loam. In the first experiment, CO efflux was monitored for 3 mo in plant-free soil columns across four treatments (0, 10, 50, and 100 Mg biochar ha). In the second experiment, ryegrass was grown in pots having received 17 and 54 Mg biochar ha combined with four N rates from 144 to 288 kg N ha. Our kiln method generated a wheat-straw biochar with carbon content composed of 92% of aromatic structures. Our results suggest that the biochar lost impact on ryegrass yields. PMID:23673835

  9. The Earliest Chinese Proto-Porcelain Excavated from Kiln Sites: An Elemental Analysis.

    Directory of Open Access Journals (Sweden)

    Yu Li

    Full Text Available In June 2012, the Piaoshan kiln site was excavated in Huzhou, Zhejiang Province, which hitherto proved to be the earliest known Chinese proto-porcelain kiln. Judging from the decorative patterns of unearthed impressed stoneware and proto-porcelain sherds, the site was determined to date to the late Xia (c. 2070-c. 1600 BC, the first dynasty of China. Here, we report on proton-induced X-ray emission analyses of 118 proto-porcelain and 35 impressed stoneware sherds from Piaoshan and five subsequent kiln sites in the vicinity. Using principal components analysis on the major chemical compositions, we reveal the relationships between impressed stoneware and proto-porcelain samples from the six kiln sites. The sherds from different sites have distinctive chemical profiles. The results indicate that the raw materials were procured locally. We find a developmental tendency for early glazes towards mature calcium-based glaze. It is most likely that woody plant ashes with increased calcia-potash ratios were applied to the formula.

  10. The Earliest Chinese Proto-Porcelain Excavated from Kiln Sites: An Elemental Analysis.

    Science.gov (United States)

    Li, Yu; Zhang, Bin; Cheng, Huansheng; Zheng, Jianming

    2015-01-01

    In June 2012, the Piaoshan kiln site was excavated in Huzhou, Zhejiang Province, which hitherto proved to be the earliest known Chinese proto-porcelain kiln. Judging from the decorative patterns of unearthed impressed stoneware and proto-porcelain sherds, the site was determined to date to the late Xia (c. 2070-c. 1600 BC), the first dynasty of China. Here, we report on proton-induced X-ray emission analyses of 118 proto-porcelain and 35 impressed stoneware sherds from Piaoshan and five subsequent kiln sites in the vicinity. Using principal components analysis on the major chemical compositions, we reveal the relationships between impressed stoneware and proto-porcelain samples from the six kiln sites. The sherds from different sites have distinctive chemical profiles. The results indicate that the raw materials were procured locally. We find a developmental tendency for early glazes towards mature calcium-based glaze. It is most likely that woody plant ashes with increased calcia-potash ratios were applied to the formula. PMID:26535583

  11. Provenance and indirect dating study on Hongzhou Kiln porcelains by INAA

    International Nuclear Information System (INIS)

    Hongzhou Kiln is one of the six leading celadon kilns in Tang Dynasty and plays an important role in the history of Chinese ceramics for its diverse decoration styles and innovative technology. Archaeologists divided Hongzhou Kiln production into 8 periods, i.e. Eastern Han and Eastern Wu, Western Jin, Eastern Jin, Southern Dynasties, Sui, Early Tang, Middle Tang, Late Tang and Five Dynasties. Up to now, 26 kiln sites have been discovered and excavated. A study on the chemical composition of the porcelains of different periods and provenance will help to know the developing process of Hongzhou celadon such as variation of raw materials, recipes, manufacturing technology, causes of prosperity and decline, etc. Over 200 sherds were collected and their body samples were analyzed by INAA. The compositional differences between samples with the same period but different provenance were observed. The contents of Na, Rb, Ba, Fe, Th, U, etc were found to be different among samples from different periods, which implies they may be used to identify the manufacturing age. The analytical data were further processed by principal component analysis (PCA). The statistical results show that all the sherds can be classified into 5 groups, (1) Eastern Han and Eastern Wu; (2) Western Jin, Eastern Jin and Southern Dynasties; (3) Sui; (4) Early Tang and Middle Tang; (5) Late Tang and Five Dynasties.

  12. Nitric oxide formation in an iron oxide pellet rotary kiln furnace.

    Science.gov (United States)

    Davis, R A

    1998-01-01

    A one-dimensional numerical model was developed to simulate the effects of heat and mass transfer on the formation of oxides of nitrogen (NOx) in a rotary kiln furnace for iron oxide pellet induration. The modeled kiln has a length-to-diameter ratio of approximately seven. The principal mechanism of heat transfer is radiation from the flame, which was described by the net radiation method. The well known Zeldovich mechanism was used to predict thermal NOx generation. Temperature fluctuations in the vicinity of the flame were estimated with a clipped Gaussian probability density function. The thermal energy and mass balance model equations were solved numerically. The model is capable of predicting temperature profiles and NOx production rates in agreement with observed plant performance. The model was used to explore the effects of process changes on the total NOx formation in the kiln. It was concluded that the gas temperature as well as the partial pressure of oxygen in the process gases controls the rate of NOx formation. Lowering the temperature of the kiln gases by increasing the secondary air flow rates requires simultaneously decreasing the pellet production rate in order to maintain the pellet temperatures needed for blast furnace conditions. PMID:15655997

  13. Beijing Bianyifang,No.1 of the 600-year "Kiln-roast Duck"

    Institute of Scientific and Technical Information of China (English)

    Ma Wei

    2006-01-01

    @@ The brand of Bianyifang was established in A.D.1416 (Yongle 14th, Ming dynasty), 590 years ago. It is one of the oldest restaurants in China, famous for its roast duck. Its unique method of kiln-roasting has been its trademark all throughout its history.

  14. Energy efficiency of an innovative vertical axial rotary kiln for pottery production

    Directory of Open Access Journals (Sweden)

    Carlos Andrés Forero Núñez

    2015-01-01

    Full Text Available Colombia is a remarkablecoal producer and exporter worldwide; several sectors use this resource for electricity and thermal energy production. Among them, the ceramic industry consumed 118,590 tons in 2011. Most of the pottery production companies in this country arelocated in rural areas and use old coal fired kilns with low energy efficiencies, generating environmental effects to the population nearby. Despite of the importance of these industries to the small rural economies, the government agencies have closed them due to the lack of development on cleaner devices. This work aims to analyze the thermal behavior of an innovative vertical axial rotary kiln for pottery production, and the energy efficiency varying operation mode. The kiln operated during seven hours needed three hours for stabilizing sintering temperature at 800°C. The mean temperatures of the loading, drying, sintering and cooling stage were 204°C, 223°C, 809°C and 321°C respectively. The convection and radiation heat losses were 15 % whereas the flue gas heat losses 18 %.During continuous operation, the kiln energy efficiency was about 60 %. This design proven to reach the temperatures required in the firing stage of the pottery production; moreover, a gas fuel was fuelled making the process cleaner and more efficient than coal-fired systems.

  15. Archaeomagnetic dating in Greece: new directional results from two contemporaneous kilns

    Science.gov (United States)

    Tema, Evdokia

    2013-04-01

    Detailed archaeomagnetic study was carried out on a ceramic workshop excavated at Kato Achaia (Greece). Two ancient circular brick kilns were discovered during the works for the construction of a house at Parodos Papaflessa Street, in the center of Kato Achaia village. According to archaeological evidence, both kilns were part of a bigger ceramic workshop, probably used for the production of bricks or ceramics. Systematic archaeomagnetic sampling was carried out collecting 9 brick samples from the first kiln (KL3) and 12 brick samples from the second kiln (KL5). All samples were independently oriented in situ using a magnetic compass and an inclinometer. Systematic magnetic measurements have been carried out in order to determine the main magnetic carrier of the samples and to check their thermal stability. Isothermal remanent magnetization (IRM) experiments pointed to magnetite and/or Ti-magnetite as the main magnetic minerals in most of the samples. These results are also confirmed by the thermal demagnetization of the three IRM components curves that in almost all cases show the dominance of the magnetically soft fraction (Hellenistic times. The new directional data together the most reliable archaeodirectional data from Greece previously published show that the directional secular variation of the Earth's magnetic field in Greece is well described for the 1600-1200 BC and 400 BC- 400 AD time periods while for other periods more reliable data are still necessary in order to guarantee reliable archaeomagnetic dating.

  16. Experimental and theoretical investigation on unburned coal char burnout in a pilot-scale rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Federico Cangialosi; Francesco Di Canio; Gianluca Intini; Michele Notarnicola; Lorenzo Liberti; Giulio Belz; Pompilio Caramuscio [Technical University of Bari, Taranto (Italy). Department of Environmental Engineering and Sustainable Development

    2006-11-15

    Oxidation reactivity studies are imperative for improving carbon re-burn technologies and valuing the heat content of unburned carbon within coal combustion ashes. Non-isothermal, thermal gravimetric analysis (TGA) was used to examine the oxidation kinetics of unburned carbon in coal combustion fly ashes having different particle size distributions; TGA results were related to combustion efficiencies as measured in a bench-scale rotary kiln. The activation energy and pre-exponential factor were determined for the chemically-controlled reaction regime; the transition temperatures between chemically-controlled and partially diffusion-controlled combustion regimes were obtained for unburned carbon particles of different sizes. After the oxidation reaction rates were evaluated, the residence time distribution (RTD) of fly ashes in the rotary kiln were experimentally measured and the mean residence times related to process parameters, including the rotating velocity and kiln inclination. By comparing these results with an advective-dispersive model, the axial dispersion coefficient of fly ashes was determined. The reaction rates obtained by thermal analyses and the RTDs were used to predict combustion efficiencies within the kiln and oxidation conditions of unburned carbon using various processing options. 21 refs., 6 figs., 4 tabs.

  17. Use of cemented paste backfill in arsenic-rich tailings

    Science.gov (United States)

    Hamberg, Roger; Maurice, Christian; Alakangas, Lena

    2015-04-01

    Gold is extracted by cyanide leaching from inclusions in arsenopyrite from a mine in the north of Sweden. The major ore mineral assemblage consists of pyrrhotite and arsenopyrite-loellingite. Effluents from the gold extraction were treated with Fe2(SO4)3, with the aim to form stable As-bearing Fe-precipitates (FEP). The use of the method called cemented paste backfill (CPB) is sometimes suggested for the management of tailings. In CPB, tailings are commonly mixed with low proportions (3 - 7 %) of cement and backfilled into underground excavated area. To reduce costs, amendments such as granulated blast furnace slag (GBFS), biofuel fly ash (BFA) and cement kiln dust (CKD) are used for partial replacement of cement in CPB due to their pozzolanic and alkaline properties. The objective for this study was to evaluate the leaching behaviour of As in CPB-mixtures with low proportions (1 - 3 %) of BFA and ordinary cement and unmodified tailings. The selection of CPB-recipies was made based on technical and economical criterias to adress the demands deriving from the mining operations. Speciation of the As in ore and tailings samples revealed that mining processes have dissolved the majority of the arsenopyrite in the ore, causing secondary As phases to co-precipitate with newly formed FEP:s. Tank leaching tests (TLT) and weathering cells (WCT) were used to compare leaching behaviour in a monolithic mass contra a crushed material. Quantification of the presumed benefit of CPB was made by calculation of the cumulative leaching of As. Results from the leaching tests (TLT and WCT) showed that the inclusion of As-rich tailings into a cementitious matrix increased leaching of As. This behaviour could partially be explained by an increase of pH. The addition of alkaline binder materials to tailings increased As leaching due to the relocation of desorbed As from FEPs into less acid-tolerant species such as Ca-arsenates and cementitious As-phases. Unmodified tailings generated an

  18. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE–RBS

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Z. [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Zhang, K. [School of History and Culture, Sichuan University, Chengdu 610064 (China); Xia, C.D.; Liu, M.T.; Zhu, J.J. [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); An, Z., E-mail: anzhu@scu.edu.cn [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Bai, B., E-mail: baibin@scu.edu.cn [School of History and Culture, Sichuan University, Chengdu 610064 (China)

    2015-03-01

    Highlights: •We analyzed 61 unearthed porcelain shards in Yuan Dynasty by PIXE–RBS. •An electron gun was installed to solve the electric charge accumulations. •The factor analysis was performed for the element compositions. •The “exotic group” porcelain samples unearthed were produced locally. -- Abstract: A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271–1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB{sub 6} crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907–960 A.D.) had been

  19. Design of Refractory Linings for Balanced Energy Efficiency, Uptime, and Capacity in Lime Kilns

    Energy Technology Data Exchange (ETDEWEB)

    Gorog, John Peter [ORNL; Hemrick, James Gordon [ORNL; Walker, Harold [Refratechnik North America, Inc.; Leary, William R [ORNL; Ellis, Murray [Australian Paper, Co.

    2014-01-01

    The rotary kilns used by the pulp and paper industry to regenerate lime in the Kraft process are very energy intensive. Throughout the 90 s, in response to increasing fuel prices, the industry used back up insulation in conjunction with the high alumina brick used to line the burning zones of their kilns. While this improved energy efficiency, the practice of installing insulating brick behind the working lining increased the inner wall temperatures. In the worst case, due to the increased temperatures, rapid brick failures occurred causing unscheduled outages and expensive repairs. Despite these issues, for the most part, the industry continued to use insulating refractory linings in that the energy savings were large enough to offset any increase in the cost of maintaining the refractory lining. Due to the dramatic decline in the price of natural gas in some areas combined with mounting pressures to increasing production of existing assets, over the last decade, many mills are focusing more on increasing the uptime of their kilns as opposed to energy savings. To this end, a growing number of mills are using basic (magnesia based) brick instead of high alumina brick to line the burning zone of the kiln since the lime mud does not react with these bricks at the operating temperatures of the burning zone of the kiln. In the extreme case, a few mills have chosen to install basic brick in the front end of the kiln running a length equivalent to 10 diameters. While the use of basic brick can increase the uptime of the kiln and reduce the cost to maintain the refractory lining, it does dramatically increase the heat losses resulting from the increased operating temperatures of the shell. Also, over long periods of time operating at these high temperatures, damage can occur in the shell. There are tradeoffs between energy efficiency, capacity and uptime. When fuel prices are very high, it makes sense to insulate the lining. When fuel prices are lower, trading some

  20. Assessment of macro and micro nutrients around brick kilns agricultural environment

    Directory of Open Access Journals (Sweden)

    Abdul Halim Farhad Sikder

    2016-03-01

    Full Text Available Brick kiln is well known as one of the main sources of air pollution; however, the pollutants produced from it do not remain in the air, they ultimately fall down to the soil and pollute the surroundings, therefore, this study was carried out to assess the status of macro (N, P, K and S and micro nutrients (Fe, Mn and Zn, Cu in the agricultural environment near the brick kilns of Young Brahmaputra and Jamuna Floodplain soils. Composite soil and plant samples were collected from four distances such as 250 m, 500 m, 1000 m, and 1500 m in three different sites. Sulphur (2352–3378 mg kg−1, Zn (86–156 mg kg−1 and Cu (24.7–46.9 mg kg−1 are found in the elevated levels near brick kiln soils that is released due to burning of poor quality coal and fire woods. The alarming news is that plant uptake of S and micro nutrients in the nearest areas of the brick kilns are significantly higher than the areas far from the brick production and their concentration ranges from 23 mg kg−1 to 101 mg kg−1 for Zn, 10–41 mg kg−1 for Cu, 35–1309 mg kg−1 for Fe, 26–126 mg kg−1 for Mn and 2590–mg kg−1 for S. Data indicates both soil and plant received maximum amount of micronutrients and S concentrations within 500–1000 m distances from brick kilns. Iron and Mn concentrations vary within a permissible limit but the plant uptake is high. Nitrogen concentrations is increasing with the distance from the brick kilns in both soils and plants but no definite pattern of P and K accumulation was found. Research suggested avoiding agricultural practice nearby brick kiln soils due to micronutrient contamination in order to preserve adjoined agricultural environment.

  1. Study of provenance properties on ancient porcelain of Yue Kiln at Si-long-kou with NAA

    International Nuclear Information System (INIS)

    Chinese ancient porcelain history has lasted about three thousands years from Shang Dynasty (1100∼1600 BC). A large amount of ancient porcelain sherds with accuracy provenance and ages were excavated from a lot of kiln sites in China. Archaeologists and ceramic experts have recognized and researched it with excavated stratum, utensil shape, body quality, glaze color and painting pattern. However, the appearance characteristic of some ancient porcelain manufactured in different kilns is similar. Therefore, it is still difficult to identify the provenance and ages of the samples excavated from some sites using traditional methods. Up, to now, many problems of Chinese ancient porcelain are confused for archaeologist and collecting experts. The elemental composition of ancient porcelain shows certain information of provenance and age. Especially, the sorts and contents of the elements in porcelain didn't change, so it is very useful to determine the provenance of ancient porcelain with elemental composition characteristics. Provenance characteristic is the important scientific information to identify ancient porcelain wares excavated from sites and graves. The porcelain samples of Si-Long-Kou Yue kiln in Zhejiang Province of china have been analyzed with NAA in this paper. The provenance characteristic was compared with it of Hong-Zhou kiln of Jiang-Xi Province and Yao-Zhou kiln of Shan-Xi Province. The experimental data were studied with statistic methods. The results show that the chemical compositions of porcelain body samples for three kilns were different. The difference was been able identified. The porcelain body materials of both Si-Long-Kou Yue kiln and Hong-Zhou kiln of Jiang-Xi were similar. The samples of Yao-Zhou kiln in north of China existed obvious difference.

  2. [Chemical composition and chromaticity characteristic of purple-gold glaze of Jingdezhen imperial kiln].

    Science.gov (United States)

    Wu, Jun-Ming; Li, Qi-Jiang; Zhang, Mao-Lin; Ding, Yin-Zhong; Cao, Jian-Wen; Liu, Xiao-Jing

    2014-03-01

    Color glaze is one of the four famous traditional ceramics of Jingdezhen, especially for the products from Ming and Qing Dynasties' official kilns which have rich connotation of technology and culture. The chemical composition and chromaticity characteristic of glaze and body of purple-gold glaze samples from Jingdezhen Ming and Qing Dynasties' official kilns were analyzed by energy dispersive X ray fluorescence (EDXRF) and colorimeter. Preliminary study on the composition, formula and chromaticity characteristic of glaze of purple-gold glaze samples of different period was carried out and the intrinsic causes of ifferences were discussed. The result shows that the concentration of magnesium and calcium in purple-gold glaze is different from the other glazes in Jingdezhen in the same time, probably due to the addition of auburn or brown limestone which is rich in magnesium. The purple-gold glaze sample of Ming Dynasty is darker chiefly because the concentration of magnesium and calcium is higher than the sample of Ming Dynasty which led to iron crystal separated, reducing the brightness and glossiness of glaze. In addition, the body of purple-gold glaze samples from Jingdezhen Ming and Qing Dynasties' official kilns has the characteristics of high silicon and low aluminum and the molar ratio of silicon to aluminum of samples from Ming Dynasty to Qing Dynasty declined, showing that the concentration of kaolin of sample's body of Ming dynasty was increased. The result of this experiment fill deficiency in the ceramic science and technology research in our country about purple-gold glaze from Ming and Qing Dynasties' official kilns and provides scientific material for comprehensive understanding of porcelain marking technology and intrinsic value of Jingdezhen official kiln. PMID:25208422

  3. Occupational Health Hazards of Women Working in Brick Kiln and Construction Industry

    Directory of Open Access Journals (Sweden)

    V. G Vaidya

    2015-01-01

    Full Text Available Background: In brick kiln and construction industry the exposure to carbon monoxide and silica dust is the most common occupational hazard to the workers in these industries. A study on occupational health hazards of working women in these two unorganized sectors was undertaken by Lokmanya Medical Research Centre. Objectives: To study the effect of work site environment on the health of the women working in brick kiln and construction industry. An attempt was also made to study the seasonal changes in the concentration of carbon monoxide and dust at the worksite. Material and Methods: A cross-sectional study was conducted among the working women (age 18-40 years at brick kilns and construction sites during summer and winter season. They were examined primarily to assess the effect of working environment on health. Gasteck Detector Pump of model 800 and air sampling instrument (SKC Air Check–52 were used to measure concentration of carbon monoxide and dust in the air respectively. Results: There were 66% of women who were in the age group of 18-40 years and most of them (94% were married. At brick kiln sites, average CO exposure was 62.8 ppm and 55.5 ppm and average dust exposure was 3 3 146.1 mg/m and 91.4 mg/m in summer and winter season respectively.At construction sites, average dust exposure was 41.5 ppm and 90.8 ppm in summer and winter. Conclusion: Both exposure to CO and dust were more in summer than in winter in brick kiln industry whereas in construction industry the exposure to dust was more in winter season. A high level of morbidity in the form of headache, bodyache, problems with vision, cough and breathlessness were observed in both industries. It is strongly recommended to take pollution control measures.

  4. 试论观台金代磁州窑%On the Cizhou Kilns of the Jin Period at Guantai

    Institute of Scientific and Technical Information of China (English)

    张子英

    2001-01-01

    The author challenges the traditional argument that the Cizhou Kilns in Cizhou reached the peak of development during the Song dynasty. Based on ancient texts, agriculture and craft production became highly developed during te Jin dynasty, and archaeologists have found abundant ceramic products of the Cizhou Kilns dating to the Jin. These ceramics were various in type and elegant in style, and the production techniques were as good as those of the Song. The author, therefore, suggests that production of the Cizhou Kilns reached the highest level during the period of Shizong and Zhangzong in the Jin dynasy.

  5. Energy Efficient Microwave Hybrid Processing of Lime for Cement, Steel, and Glass Industries

    Energy Technology Data Exchange (ETDEWEB)

    Fall, Morgana L; Yakovlev, Vadim; Sahi, Catherine; Baranova, Inessa; Bowers, Johnney G; Esquenazi\t, Gibran L

    2012-02-10

    MAT in the US lime industry. This estimate showed that 7.3 TBTU/year could be saved, with reduction of 270 MMlbs of CO2 emissions, and $29 MM/year in economic savings. Taking into account estimates for MAT implementation in the US cement industry, an additional 39 TBTU/year, 3 Blbs of CO2 and $155 MM/year could be saved. One of the main remaining barriers to commercialization of MAT for the lime and cement industries is the sheer size of production. Through this project, it was realized that a production size MAT rotary calciner was not feasible, and a different approach was adapted. The concept of a microwave post heat section located in the upper portion of the cooler was devised and appears to be a more realistic approach for MAT implementation. Commercialization of this technology will require (1) continued pilot scale calcining demonstrations, (2) involvement of lime kiln companies, and (3) involvement of an industrial microwave equipment provider. An initial design concept for a MAT post-heat treatment section was conceived as a retrofit into the cooler sections of existing lime rotary calciners with a 1.4 year payback. Retrofitting will help spur implementation of this technology, as the capital investment will be minimal for enhancing the efficiency of current rotary lime kilns. Retrofits would likely be attractive to lime manufacturers, as the purchase of a new lime kiln is on the order of a $30 million dollar investment, where as a MAT retrofit is estimated on the order of $1 million. The path for commercialization lies in partnering with existing lime kiln companies, who will be able to implement the microwave post heat sections in existing and new build kilns. A microwave equipment provider has been identified, who would make up part of the continued development and commercialization team.

  6. US cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Nisbet, M.A.

    1997-12-31

    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  7. Tympanoplasty with ionomeric cement.

    Science.gov (United States)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    Patients with isolated erosion of the long incus process suffer from severe hearing loss caused by lack of continuity of the ossicular chain. This study is a retrospective evaluation of the hearing results using two different surgical procedures. Since January 1993, 12 consecutive patients with isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those in a group of 20 historical controls who underwent surgery in 1991 and 1992 using incus autograft interposition. Among the 12 index patients, 7 (58%) achieved improvement in PTA of > 10 dB, in 3 there was no difference and in 2 a slight decline. Among the 20 controls, 14 (70%) achieved improvement in PTA of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy to perform, presents less risk of damage to the stapes and cochlea, requires less extensive surgery and does not exclude other surgical methods in cases of reoperation. PMID:10909000

  8. [Haemotoxicity of dental luting cements].

    Science.gov (United States)

    Anders, A; Welker, D

    1989-06-01

    A glass ionomer luting cement (AquaCem) shows a relatively low haemolytic activity in comparison with two zinc phosphate cements. Especially the initial irritation by this cement is smaller. Although it is possible that AquaCem particularly, in unfavourable cases, may damage the pulpa dentin system; this is due to the slowly decrease of the haemolytic activity with increasing of the probes. We found that Adhesor showed in dependence of the batches a varying quality. PMID:2626769

  9. Cement penetration after patella venting.

    Science.gov (United States)

    Jones, Christopher W; Lam, Li-On; Butler, Adam; Wood, David J; Walsh, William R

    2009-01-01

    There is a high rate of patellofemoral complications following total knee arthroplasty. Optimization of the cement-bone interface by venting and suction of the tibial plateau has been shown to improve cement penetration. Our study was designed to investigate if venting the patella prior to cementing improved cement penetration. Ten paired cadaver patellae were allocated prior to resurfacing to be vented or non-vented. Bone mineral density (BMD) was measured by DEXA scanning. In vented specimens, a 1.6 mm Kirschner wire was used to breach the anterior cortex at the center. Specimens were resurfaced with standard Profix instrumentation and Versabond bone cement (Smith and Nephew PLC, UK). Cement penetration was assessed from Faxitron and sectioned images by a digital image software package (ImageJ V1.38, NIH, USA). Wilcoxon rank sum test was used to assess the difference in cement penetration between groups. The relationship between BMD and cement penetration was analyzed by Pearson correlation coefficient. There was a strong negative correlation between peak BMD and cement penetration when analyzed independent of experimental grouping (r(2)=-0.812, p=0.004). Wilcoxon rank sum testing demonstrated no significant difference (rank sum statistic W=27, p=0.579) in cement penetration between vented (10.53%+/-4.66; mean+/-std dev) and non-vented patellae (11.51%+/-6.23; mean+/-std dev). Venting the patella using a Kirschner wire does not have a significant effect on the amount of cement penetration achieved in vitro using Profix instrumentation and Versabond cement. PMID:19010682

  10. FY 2000 report on the basic survey to promote Joint Implementation, etc. Energy conservation by modernization of a cement plant (Double Horse Cement Co.) in China; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chugoku cement kojo (Double Horse Cement) kindaika ni yoru sho energy

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

  11. A feasibility study to determine the functionality of a novel rocking kiln - fluidized bed reactor for the treatment of waste

    International Nuclear Information System (INIS)

    Rotary kiln has been widely used in incineration and studied by many researches. Solid wastes of various shapes, sizes and heat value can be fed into rotary kiln either in batches or continually. Waste combustion in rotary kiln involves rotation method and the residence time depends on the length and diameter of the rotary kiln and the total stoichiometric air given to the system. Rocking system is another technology used in incinerator. In the rocking system, internal elements in the combustion chamber move to transports and mix the burning waste so that all combustible material in the waste is fully burnt. Another technology in incinerator is the fluidized bed This method uses air to fluidized the sand thus enhancing the combustion process. The total air is controlled in order to obtain a suitable fluidized condition This preliminary study was conducted to study the feasibility of an incinerator system when three components viz. the rotary kiln, rocking system and fluidized bed are combined This research was also conducted to obtain preliminary data parameters of the three components such as the suitable temperature, the angle of the kiln, residence time, total air for fluidization, rocking speed and the devolatilization rate. The samples used in this research were the palm oil kernel shells. The results of the studies showed that the palm oil kernel shells combusted evenly using the new parameters. (Author)

  12. Respiratory Health among Cement Workers in Ethiopia

    OpenAIRE

    Zeleke, Zeyede K.

    2011-01-01

    Background: Little is known on dust exposure and respiratory health among cement cleaners. There are only a few follow-up studies on respiratory health among cement factory workers and also studies on acute effects of cement dust exposure are limited in numbers. Objective: This study aimed at assessing cement dust exposure and adverse respiratory health effects among Ethiopian cement production workers, with particular focus on cement cleaners. Method: The first paper was...

  13. Thermal Shock-resistant Cement

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Pyatina, T.; Gill, S.

    2012-02-01

    We studied the effectiveness of sodium silicate-activated Class F fly ash in improving the thermal shock resistance and in extending the onset of hydration of Secar #80 refractory cement. When the dry mix cement, consisting of Secar #80, Class F fly ash, and sodium silicate, came in contact with water, NaOH derived from the dissolution of sodium silicate preferentially reacted with Class F fly ash, rather than the #80, to dissociate silicate anions from Class F fly ash. Then, these dissociated silicate ions delayed significantly the hydration of #80 possessing a rapid setting behavior. We undertook a multiple heating -water cooling quenching-cycle test to evaluate the cement’s resistance to thermal shock. In one cycle, we heated the 200 and #61616;C-autoclaved cement at 500 and #61616;C for 24 hours, and then the heated cement was rapidly immersed in water at 25 and #61616;C. This cycle was repeated five times. The phase composition of the autoclaved #80/Class F fly ash blend cements comprised four crystalline hydration products, boehmite, katoite, hydrogrossular, and hydroxysodalite, responsible for strengthening cement. After a test of 5-cycle heat-water quenching, we observed three crystalline phase-transformations in this autoclaved cement: boehmite and #61614; and #61543;-Al2O3, katoite and #61614; calcite, and hydroxysodalite and #61614; carbonated sodalite. Among those, the hydroxysodalite and #61614; carbonated sodalite transformation not only played a pivotal role in densifying the cementitious structure and in sustaining the original compressive strength developed after autoclaving, but also offered an improved resistance of the #80 cement to thermal shock. In contrast, autoclaved Class G well cement with and without Class F fly ash and quartz flour failed this cycle test, generating multiple cracks in the cement. The major reason for such impairment was the hydration of lime derived from the dehydroxylation of portlandite formed in the autoclaved

  14. Impact of ancient charcoal kilns on chemical properties of several forest soils after 2 centuries

    Science.gov (United States)

    Dufey, Joseph; Hardy, Brieuc; Cornelis, Jean-Thomas

    2014-05-01

    Pyrogenic carbon plays a major role in soil biogeochemical processes and carbon budgets. Until the early 19th century, charcoal was the unique combustible used for iron metallurgy in Wallonia (Belgium). Traditional charcoal kilns were built directly in the forest: wood logs were piled into a mound and isolated from air oxygen with a covering of vegetation residues and soil before setting fire, inducing wood pyrolysis. Nowadays, ancient wood-charring platforms are still easy to identify on the forest floor as heightened domes of 10 meters in diameter characterized by a very dark topsoil horizon containing charcoal dust and fragments. Our goal is to assess the effects of wood charring at mound kiln sites on the properties of various forest soil types in Wallonia (Belgium), after two centuries. We sampled soil by horizon in 18 ancient kiln sites to 1.20 meter depth. The adjacent charcoal-unaffected soils were sampled the same way. We also collected recent charcoal fragments and topsoil samples from a still active charcoal kiln located close to Dole (France) to apprehend the evolution of soil properties over time. The pH, total carbon (C) and nitrogen (N) content, available phosphorus (Pav), cation exchange capacity at pH 7 (CEC), exchangeable cations (Ca++, Mg++, K+, Na+) and loss on ignition at 550°C (LI550) were measured on each soil sample. We separated the soil profiles in 5 groups based on the nature of soil substrate and pedogenesis for interpretation of the results. We show that the total carbon stock is significantly increased at kiln sites due to higher C concentrations and greater depth of the organo-mineral horizon. The C/N ratio in charcoal-enriched soil horizons is significantly higher than in the neighboring reference soils but clearly attenuated compared to pure wood-charcoal fragments. The CEC is higher in the charcoal-enriched soil horizons, not only due to higher C concentrations but also to increased CEC by carbon unit at kiln sites. The high

  15. Prevalence of musculoskeletal disorders among brick kiln workers in rural Southern India

    Directory of Open Access Journals (Sweden)

    Leeberk Raja Inbaraj

    2013-01-01

    Full Text Available Background: A variety of musculoskeletal disorders and discomfort are seen among brick kiln workers, where heavy physical work is associated with awkward working postures and manual handling of materials, leading to significant morbidity. Materials and Methods: This cross-sectional study was conducted in unorganized brick kiln industries in villages of Vellore district of Tamil Nadu and included 310 brick kiln workers. Modified Nordic Questionnaire was used to survey the prevalence of musculoskeletal disorders and the intensity of pain was assessed by the body pain discomfort scale. Results: The mean age of the workers was 37 ΁ 13.2 years with a range of 18-85 years. 62% (n = 192 had normal body mass index, whereas 27% (n = 85 were undernourished. The commonest posture adopted at work was squatting (67% followed by standing (14%. Majority of workers (87%, n = 269 reported to having symptoms of pain currently of which 51% (n = 158 had pain during work. Chronic low back ache (LBA (1 year prevalence -59% and acute LBA (1 week prevalence-33% were the commonest followed by chronic knee pain. More than 10 years of work was significantly associated (P < 0.05 with acute LBA and acute and chronic knee pain. Severity of the pain was also significantly (t statistic 2.476, P < 0.05 associated with job dissatisfaction. Conclusion: Long-term brick kiln workers, who adopt a specific posture for prolonged periods, have severe musculoskeletal pain that interferes with activities of daily living and reduces job satisfaction. Health education on frequent postural change, implementation and monitoring of laws among unorganized industries are recommended to bring down morbidity due to musculoskeletal disorders (MSD.

  16. Reinforcement Learning-Based Supervisory Control Strategy for a Rotary Kiln Process

    OpenAIRE

    Zhou, Xiaojie; Yue, Heng; Chai, Tianyou

    2008-01-01

    In this chapter, we focus on the discussion about an implementation strategy of how to employ reinforcement learning in control of a typical complex industrial process to enhance control performance and adaptability for the variations of operating conditions of the automatic control system. Operation of large rotary kilns is difficult and relies on experienced human operators observing the burning status, because of their inherent complexities. Thus the problem of human-machine coordination i...

  17. Research on the Desulfurization Gypsum of the Rotary Kiln with the Finned Tube

    OpenAIRE

    Zhang, Zongyu; Xin, Zhaoxiang; Jie LI; Zhao, Hongming

    2010-01-01

    The calcination technology of the desulfurization gypsum decides the product quality directly. The production process and property of the desulfurization gypsum has been described and themerits and faults of the conventional calcination technologies have been analyzed. The calcination technology of the desulfurization gypsum of the rotary kiln with the finned tube was chose for the research. The structure and workflow of the calcinatory has been analyzed, and the results showed the advantages...

  18. Health hazards of cement dust

    International Nuclear Information System (INIS)

    ven in the 21st century, millions of people are working daily in a dusty environment. They are exposed to different types of health hazards such as fume, gases and dust, which are risk factors in developing occupational disease. Cement industry is involved in the development of structure of this advanced and modern world but generates dust during its production. Cement dust causes lung function impairment, chronic obstructive lung disease, restrictive lung disease, pneumoconiosis and carcinoma of the lungs, stomach and colon. Other studies have shown that cement dust may enter into the systemic circulation and thereby reach the essentially all the organs of body and affects the different tissues including heart, liver, spleen, bone, muscles and hairs and ultimately affecting their micro-structure and physiological performance. Most of the studies have been previously attempted to evaluate the effects of cement dust exposure on the basis of spirometry or radiology, or both. However, collective effort describing the general effects of cement dust on different organ and systems in humans or animals, or both has not been published. Therefore, the aim of this review is to gather the potential toxic effects of cement dust and to minimize the health risks in cement mill workers by providing them with information regarding the hazards of cement dust. (author)

  19. A Numerical Assessment of the Air Flow Behaviour in a Conventional Compact Dry Kiln

    Directory of Open Access Journals (Sweden)

    Paulo Zdanski

    2015-01-01

    Full Text Available Convective drying is the most common drying strategy used in timber manufacturing industries in the developing world. In convective drying, the reduction rate of the moisture content is directly affected by the flow topology in the inlet and exit plenums and the air flow velocity in the channels formed by timber layers.Turbulence, boundary layer separation, vortex formation and recirculation regions are flow features that are intrinsically associated with the kiln geometry, which in turn dictate the flow velocity across the timber stack and, ultimately, the drying rate. Within this framework, this work presents a numerical study of the effects of the plenum width and inlet flow velocity in a compact dry kiln aiming to establish design recommendations to ensure the highest possible level of flow uniformity across the lumber stack. The numerical solution of the mathematical model is obtained through the finite-volume based Ansys CFX R flow solver. Validation of the numerical approximation is performed by comparing numerical and experimental flow velocities for a scale model of a kiln available in the literature.

  20. Production Of Bio fuel Starter From Biomass Waste Using Rocking Kiln Fluidized Bed System

    International Nuclear Information System (INIS)

    The biggest biomass source in Malaysia comes from oil palm industry. According to the statistic in 2010, Malaysia produced 40 million tones per year of biomass of which 30 million tones of biomass originated from the oil palm industries. The biomass waste such as palm kernel shell can be used to produce activated carbon and bio fuel starter. A new type of rotary kiln, called Rocking Kiln Fluidized Bed (RKFB) was developed in Nuclear Malaysia to utilize the large amount of the biomass to produce high value added products. This system is capable to process biomass with complete combustion to produce bio fuel starter. With this system, the produced charcoal has calorific value, 33MJ/ kg that is better than bituminous coal with calorific value, 25-30 MJ/ kg. In this research, the charcoals produced were further used to produce the bio fuel starter. This paper will elaborate the experimental set-up of the Rocking Kiln Fluidized Bed (RKFB) for bio fuel starter production and the quality of the produced bio fuel starter. (author)

  1. Magnesium oxychloride cement concrete

    Indian Academy of Sciences (India)

    A K Misra; Renu Mathur

    2007-06-01

    The scope of magnesium oxychloride (MOC) cement in concrete works has been evaluated. MOC cement concrete compositions of varying strengths having good placing and finishing characteristics were prepared and investigated for their compressive and flexural strengths, -values, abrasion resistance etc. The durability of MOC concrete compositions against extreme environmental conditions viz. heating–cooling, freezing–thawing, wetting–drying and penetration and deposition of salts etc were investigated. The results reveal that MOC concrete has high compressive strength associated with high flexural strength and the ratio of compressive to flexural strength varies between 6 and 8. The elastic moduli of the compositions studied are found to be 23–85 GPa and the abrasion losses between 0.11 and 0.20%. While alternate heating–cooling cycles have no adverse effect on MOC concrete, it can be made durable against freezing–thawing and the excessive exposure to water and salt attack by replacing 10% magnesium chloride solution by magnesium sulphate solution of the same concentration.

  2. Biomonitoring with epiphytic lichens as a complementary method for the study of mercury contamination near a cement plant.

    Science.gov (United States)

    Ljubič Mlakar, Tanja; Horvat, Milena; Kotnik, Jože; Jeran, Zvonka; Vuk, Tomaž; Mrak, Tanja; Fajon, Vesna

    2011-10-01

    The study was focused on understanding the mercury contamination caused by a cement plant. Active and passive biomonitoring with epiphytic lichens was combined with other instrumental measurements of mercury emissions, mercury concentrations in raw materials, elemental mercury concentrations in air, quantities of dust deposits, temperatures, precipitation and other measurements from the cement plant's regular monitoring programme. Active biomonitoring with transplanted lichens Pseudevernia furfuracea (L.) Zopf was performed at seven of the most representative sites around the cement plant and one distant reference site for periods of 3, 6 and 12 months. In situ lichens of different species were collected at the beginning of the monitoring period at the same sites. Mercury speciation of the plant exhaust gas showed that the main form of emitted mercury is reactive gaseous mercury Hg²⁺, which is specific for cement plants. Elemental mercury in air was measured in different meteorological conditions using a portable mercury detector. Concentrations in air were relatively low (on average below 10 ng m⁻³). In situ lichens showed Hg concentrations comparable to lichens taken from the background area for transplantation, indicating that the local pollution is not severe. Transplanted lichens showed an increase of mercury, especially at one site near the cement plant. A correlation between precipitation and Hg uptake was not found probably due to a rather uniform rainfall in individual periods. Dust deposits did not influence Hg uptake significantly. Lichens vitality was affected over longer biomonitoring periods, probably due to some elements in dust particles, their alkalinity and the influence of other emissions. Mercury uptake measured in vital transplanted lichens was in a good correlation with the working hours (i.e. emitted Hg quantity) of the kiln. The study showed that selected lichens could be used to detect low to moderate Hg emissions from a cement plant

  3. Cements in Radioactive Waste Disposal

    International Nuclear Information System (INIS)

    The use of cement and concrete to immobilise radioactive waste is complicated by the wide- ranging nature of inorganic cementing agents available as well as the range of service environments in which cement is used and the different functions expected of cement. For example, Portland cement based concretes are widely used as structural materials for construction of vaults and tunnels. These constructions may experience a long pre-closure performance lifetime during which they are required to protect against collapse and ingress of water: strength and impermeability are key desirable characteristics. On the other hand, cement and concrete may be used to form backfills, ranging in permeability. Permeable formulations allow gas readily to escape, while impermeable barriers retard radionuclide transport and reduce access of ground water to the waste. A key feature of cements is that, while fresh, they pass through a fluid phase and can be formed into any shape desired or used to infiltrate other materials thereby enclosing them into a sealed matrix. Thereafter, setting and hardening is automatic and irreversible. Where concrete is used to form structural elements, it is also natural to use cement in other applications as it minimises potential for materials incompatibility. Thus cement- mainly Portland cement- has been widely used as an encapsulant for storage, transport and as a radiation shield for active wastes. Also, to form and stabilise structures such as vaults and silos. Relative to other potential matrices, cement also has a chemical immobilisation potential, reacting with and binding with many radionuclides. The chemical potential of cements is essentially sacrificial, thus limiting their performance lifetime. However performance may also be required in the civil engineering sense, where strength is important, so many factors, including a geochemical description of service conditions, may require to be assessed in order to predict performance lifetime. The

  4. Cement/slag chemistry studies

    International Nuclear Information System (INIS)

    The performance of cement-based matrices intended for radwaste immobilization is assessed. The long-term performance of the matrix is characterized by thermodynamic evaluation of experimental data. The results are presented in a general form, amenable to a range of specific formulations. The interaction of specific radwaste components with cements has been studied, using Iodine as an example. It occurs as both I- and IO3- species, but these differ sharply in sorption characteristics. The effect of ionizing radiation of the pH and Eh of cement matrices is reported. (author)

  5. First industrial scale pre combustion chamber at the Wildegg cement plant; Premiere chambre de precombustion industrielle pour pneux usages a la cimenterie de Wildegg

    Energy Technology Data Exchange (ETDEWEB)

    Bertschinger, P. [Jura-Cement-Fabriken, Wildegg (Switzerland)

    2001-10-01

    This article presents the main components of the Wildegg cement plant of Jura-Cement-Fabriken company (Switzerland): a roller mill for the production of raw meal, a four-stage cyclone preheater, a staggered combustion calciner, a rotary kiln, and a reciprocating grate cooler. The article stresses on the design and test-phase of the pre-calciner and of the pre-combustion chamber for the use of used tyres as fuel substitutes with the goals of reaching up to 60-80% of tyres in the total pre-calciner fuel and without residues. The use of tyres has had no negative effect on the pollutant emissions with unchanged CO and VOC emissions and NO{sub x} emissions actually reduced by up to 40%. (J.S.)

  6. Cementing porcelain-fused-to-metal crowns.

    Science.gov (United States)

    Vadachkoria, D

    2009-12-01

    The clinical success of fixed prosthodontic restorations can be complex and involve multifaceted procedures. Preparation design, oral hygiene/micro flora, mechanical forces, and restorative materials are only a few of the factors which contribute to overall success. One key factor to success is choosing the proper cement. Popular use of cements for PFM crowns has shifted from zinc phosphate and glass ionomer cements to resin-reinforced glass ionomer, or RRGI, cements. This change has been rapid and profound. Dental cements have always been less than ideal materials, but this is shift to the relatively new RRGI category justified. Resin-reinforced glass ionomer (RRGI) cements appear to be better than zinc phosphate and glass ionomer cements when placing porcelain-to-metal crowns. RRGI cements, such as RelyX Luting, Fuji Plus and Vitremer Luting Cement, satisfy more of the ideal characteristics of PFM cementation than any other previous cement. Expansion of all three cements has not caused any apparent problems with the cements when used with PFM or metal crowns, but these cements, however, should be avoided when cementing all-ceramic crowns. PMID:20090144

  7. Sliding wear of cemented carbides

    International Nuclear Information System (INIS)

    Cemented carbides are known to be very hard and wear resistant and are therefor often used in applications involving surface damage and wear. The wear rate of cemented carbides is often measured in abrasion. In such tests it has been shown that the wear rate is inversely dependent on the material hardness. The sliding wear is even more of a surface phenomenon than a abrasion, making it difficult to predict friction and wear from bulk properties. This paper concentrates on the sliding wear of cemented carbides and elucidates some wear mechanisms. It is especially shown that a fragmenting wear mechanism of WC is very important for the description of wear of cemented carbides. (author)

  8. Calcium Aluminate Cement Hydration Model

    Directory of Open Access Journals (Sweden)

    Matusinović, T.

    2011-01-01

    Full Text Available Calcium aluminate cement (AC is a very versatile special cement used for specific applications. As the hydration of AC is highly temperature dependent, yielding structurally different hydration products that continuously alter material properties, a good knowledge of thermal properties at early stages of hydration is essential. The kinetics of AC hydration is a complex process and the use of single mechanisms models cannot describe the rate of hydration during the whole stage.This paper examines the influence of temperature (ϑ=5–20 °C and water-to-cement mass ratio (mH /mAC = 0.4; 0.5 and 1.0 on hydration of commercial iron-rich AC ISTRA 40 (producer: Istra Cement, Pula, Croatia, which is a part of CALUCEM group, Figs 1–3. The flow rate of heat generation of cement pastes as a result of the hydration reactions was measured with differential microcalorimeter. Chemically bonded water in the hydrated cement samples was determined by thermo-gravimetry.Far less heat is liberated when cement and water come in contact for the first time, Fig. 1, than in the case for portland cement (PC. Higher water-to-cement ratio increases the heat evolved at later ages (Fig. 3 due to higher quantity of water available for hydration. A significant effect of the water-to-cement ratio on the hydration rate and hydration degree showed the importance of water as being the limiting reactant that slows down the reaction early. A simplified stoichiometric model of early age AC hydration (eq. (8 based on reaction schemes of principal minerals, nominally CA, C12A7 and C4AF (Table 1, was employed. Hydration kinetics after the induction period (ϑ < 20 °C had been successfully described (Fig. 4 and Table 2 by a proposed model (eq. (23 which simultaneously comprised three main mechanisms: nucleation and growth, interaction at phase boundary, and mass transfer. In the proposed kinetic model the nucleation and growth is proportional to the amount of reacted minerals (eq

  9. Assessment of Natural Radioactivity Levels of Cements and Cement Composites in the Slovak Republic

    OpenAIRE

    Adriana Eštoková; Lenka Palaščáková

    2013-01-01

    The radionuclide activities of 226Ra, 232Th and 40K and radiological parameters (radium equivalent activity, gamma and alpha indices, the absorbed gamma dose rate and external and internal hazard indices) of cements and cement composites commonly used in the Slovak Republic have been studied in this paper. The cement samples of 8 types of cements from Slovak cement plants and five types of composites made from cement type CEM I were analyzed in the experiment. The radionuclide activities in t...

  10. Assessment of the compatibility of wood and plastic with cement for their recycling in cement composites

    OpenAIRE

    Andrade, André De; Caldeira, Fernando

    2010-01-01

    The compatibility between maritime pine wood and cement, and between plastic (LDPE) and cement, was assessed for the recycling of wood and plastic in cement composites. Temperature vs. time profiles of cement setting were registered and compatibility indices were calculated. Results indicate that recycling of plastics in plastic-cement composites does not pose any questions regarding chemical compatibility. However, maritime pine hinders cement setting in some extent. So, in or...

  11. Health assessment for Northwestern States Portland Cement Company, Mason City, Cerro Gordo County, Iowa, Region 7. CERCLIS No. IAD980852461. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1991-12-27

    The Northwestern States Portland Cement Company (NWSPCC) NPL site is situated in the northern section of Mason City, Cerro Gordo County, Iowa. The major concern at the site is contaminated surface water and ground water as a result of contact with waste cement kiln dust in the West Quarry. On-site surface water and ground water are contaminated with lead, sodium, sulfates, and reflects high pH. The waste kiln dust is in contact with both the surficial and Devonian aquifers on site; hence, there is a potential for contamination of the Devonian aquifer off-site. Potential exposure pathways of concern include ingestion of contaminated ground water; accidental ingestion and dermal contact with contaminated surface water, and accidental ingestion and dermal contact with contaminated soils and sediment; and inhalation of entrained dust. Under current conditions the NWSPCC NPL site poses no apparent public health hazard. However, potential risk to human health resulting from possible exposure to on-site and off-site hazardous substances exists in the future if the site is not remediated. The site is currently under remediation to mitigate the potential risk.

  12. Validity of archaeomagnetic field recording: an experimental pottery kiln at Coppengrave, Germany

    Science.gov (United States)

    Schnepp, Elisabeth; Leonhardt, Roman; Korte, Monika; Klett-Drechsel, Johannes

    2016-01-01

    Palaeomagnetic data obtained from archaeological materials are used for reconstructions of the Earth's magnetic field of the past millennia. While many studies tested the reliability of this recorder for palaeointensity only a few studies did this for direction. The study presents an archaeomagnetic and rock magnetic investigation applied to an experimental pottery kiln, which was operated in 2003 to produce stone ware. This kind of high-quality pottery needs a temperature of at least 1160 °C. Shortly before heating of the kiln direct absolute measurements of the absolute geomagnetic field vector have been carried out close to it. After cooling of the kiln 24 oriented palaeomagnetic samples have been taken. Although Curie temperatures are about 580 °C, that is the typical temperature for magnetite, thermal as well as alternating field demagnetisations reveal also a considerable amount of hematite as magnetic carrier. This mixture of magnetite and hematite is dominated by pseudo-single domain grains. Demagnetisation removed in some cases weak secondary components, but in most cases the specimens carried a single component thermoremanent magnetisation. The mean characteristic remanent magnetisation direction agrees on 95 per cent confidence level with the directly measured field direction. Archaeointensity was obtained from five specimens with the Thellier–Coe method and with the multiple-specimen palaeointensity domain-state corrected method. Six of these specimens also provided a result of the Dekkers–Böhnel method, which overestimated the archaeointensity by about 9 per cent compared to the direct value, while after correction for fraction the value agrees very well. For the multiple-specimen palaeointensity domain-state corrected method only fractions between 25 and 75 per cent have been used and specimens showing alteration have been excluded. Above 450 °C many specimens showed alteration of the magnetic grains. Because median destructive

  13. PIXE analysis of proto-porcelain excavated from Tingziqiao kiln site of Deqing (China)

    International Nuclear Information System (INIS)

    Particle induced X-ray Emission (PIXE) was used to analyze the proto-porcelain excavated from Tingziqiao kiln site of Warring States (475-221 BC) in Deqing County of Zhejiang Province, China. It was found that the porcelain body and glaze differ from each other in recipes. The porcelain clay of high silicon and low aluminum might be used to make the body of proto-porcelain. Lime and plant or wood ashes might be added into the glaze of the proto-porcelain. Cluster analysis was done to reveal the compositional relationship between the proto-porcelain samples. (authors)

  14. White-and-blud porcelain of Hutian kiln in Ming dynasty studied by PIXE

    International Nuclear Information System (INIS)

    The study of provenance, ages and distinguishing precious ancient porcelain from a fake of Chinese ancient porcelain by modern technologies arose greatly interesting in the circles of archaeologists and scientists in China. Concentration of major and trace elements of white-and-blue porcelain of Hutian kiln in Ming Dynasty were analyzed by PIXE, and elemental distributions of porcelain were analyzed by SPM. The results indicate the elemental distributions in the white glaze, blue glaze and body are homogeneous, respectively. It is a layer nearly 5-10 μm between the body and blue glaze. Probably, cobalt blue pigment used in the blue glaze comes from Jiangxi, Fujian province etc. (authors)

  15. Validity of archaeomagnetic field recording: an experimental pottery kiln at Coppengrave, Germany

    Science.gov (United States)

    Schnepp, Elisabeth; Leonhardt, Roman; Korte, Monika; Klett-Drechsel, Johannes

    2016-04-01

    Palaeomagnetic data obtained from archaeological materials are used for reconstructions of the Earth's magnetic field of the past millennia. While many studies tested the reliability of this recorder for palaeointensity only a few studies did this for direction. The study presents an archaeomagnetic and rock magnetic investigation applied to an experimental pottery kiln, which was operated in 2003 to produce stone ware. This kind of high-quality pottery needs a temperature of at least 1160 °C. Shortly before heating of the kiln direct absolute measurements of the absolute geomagnetic field vector have been carried out close to it. After cooling of the kiln 24 oriented palaeomagnetic samples have been taken. Although Curie temperatures are about 580 °C, that is the typical temperature for magnetite, thermal as well as alternating field demagnetisations reveal also a considerable amount of hematite as magnetic carrier. This mixture of magnetite and hematite is dominated by pseudo-single domain grains. Demagnetisation removed in some cases weak secondary components, but in most cases the specimens carried a single component thermoremanent magnetisation. The mean characteristic remanent magnetisation direction agrees on 95 per cent confidence level with the directly measured field direction. Archaeointensity was obtained from five specimens with the Thellier-Coe method and with the multiple-specimen palaeointensity domain-state corrected method. Six of these specimens also provided a result of the Dekkers-Böhnel method, which overestimated the archaeointensity by about 9 per cent compared to the direct value, while after correction for fraction the value agrees very well. For the multiple-specimen palaeointensity domain-state corrected method only fractions between 25 and 75 per cent have been used and specimens showing alteration have been excluded. Above 450 °C many specimens showed alteration of the magnetic grains. Because median destructive temperatures were

  16. Manufacture and properties of fluoride cement

    Science.gov (United States)

    Malata-Chirwa, Charles David

    This research work aimed at characterising composition, hydration and physical properties of fluoride cement, by studying samples of the cement obtained from Malawi, and comparing them to ordinary Portland cement. By confirming the suitable characteristics of fluoride cement through this work, the results of the research work provide a good basis for the wider adoption of fluoride cement as an alternative to ordinary Portland cement, especially in developing economies. Numerous accounts have been cited regarding the production and use of fluoride cement. Since there have not been conclusive agreement as to its properties, this study was limited to the theories of successful incorporation of fluoride compounds in the manufacture of fluoride cement. Hence, the properties and characteristics reported in this study relate to the cement currently manufactured in Malawi, and, on a comparative basis only, to that manufactured in other parts of the world. Samples of the fluoride cement used in the study were obtained by synthetic manufacture of the cement using common raw materials for the manufacture of fluoride cement that is limestone, silica sand, and fluorspar. These samples were subjected to several comparative tests used to characterise cements including examination under x-ray diffractometer, scanning electron microscopy and tests for setting time and compressive strength. Under similar laboratory conditions, it was possible to prove that fluoride cement hardens more rapidly than ordinary Portland cement. Also observed during the experimental work is that fluoride cement develops higher compressive strengths than ordinary Portland cement. The hardening and setting times are significantly different between the two cements. Also the nature of the hydration products, that is the microstructural development is significantly different in the two cements. The differences brought about between the two cements are because of the presence of fluorine during the clinkering

  17. Low pH Cements

    Energy Technology Data Exchange (ETDEWEB)

    Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)

    2007-05-15

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  18. Low pH Cements

    International Nuclear Information System (INIS)

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit ≤ 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio ≤ 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  19. Is child labour a substitute for adult labour?: A case study of brick kiln workers in Tamil Nadu, India

    OpenAIRE

    Augendra Bhukuth; Jérôme Ballet

    2006-01-01

    Purpose – The purpose of this paper is to highlight that child labour is complementary to adult labour in the brick kiln industry. Design/methodology/approach – The paper presents a case study of bonded labourers in the brick kiln industry of Southeast India. Findings – The paper finds that child labour is used by parents in the moulding process in order to avoid falling into debt bondage. In this industry, brick making is organized as a home-based enterprise. Thus, child labour increases the...

  20. The effect of cement creep and cement fatigue damage on the micromechanics of the cement-bone interface.

    Science.gov (United States)

    Waanders, Daan; Janssen, Dennis; Mann, Kenneth A; Verdonschot, Nico

    2010-11-16

    The cement-bone interface provides fixation for the cement mantle within the bone. The cement-bone interface is affected by fatigue loading in terms of fatigue damage or microcracks and creep, both mostly in the cement. This study investigates how fatigue damage and cement creep separately affect the mechanical response of the cement-bone interface at various load levels in terms of plastic displacement and crack formation. Two FEA models were created, which were based on micro-computed tomography data of two physical cement-bone interface specimens. These models were subjected to tensile fatigue loads with four different magnitudes. Three deformation modes of the cement were considered: 'only creep', 'only damage' or 'creep and damage'. The interfacial plastic deformation, the crack reduction as a result of creep and the interfacial stresses in the bone were monitored. The results demonstrate that, although some models failed early, the majority of plastic displacement was caused by fatigue damage, rather than cement creep. However, cement creep does decrease the crack formation in the cement up to 20%. Finally, while cement creep hardly influences the stress levels in the bone, fatigue damage of the cement considerably increases the stress levels in the bone. We conclude that at low load levels the plastic displacement is mainly caused by creep. At moderate to high load levels, however, the plastic displacement is dominated by fatigue damage and is hardly affected by creep, although creep reduced the number of cracks in moderate to high load region. PMID:20692663

  1. Cementation of Loose Sand Particles based on Bio-cement

    Institute of Scientific and Technical Information of China (English)

    RONG Hui; QIAN Chunxiang

    2014-01-01

    Loose sand particles could be cemented to sandstone by bio-cement (microbial induced magnesium carbonate). The bio-sandstone was firstly prepared, and then the compressive strength and the porosity of the sandstone cemented by microbial induced magnesium carbonate were tested to characterize the cementation effectiveness. In addition, the formed mineral composition and the microstructure of bio-sandstone were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The experimental results show that the feasibility of binding loose sand particles using microbial induced magnesium carbonate precipitation is available and the acquired compressive strength of bio-sandstone can be excellent at certain ages. Moreover, the compressive strength and the porosity could be improved with the increase of microbial induced magnesium carbonate content. XRD results indicate that the morphology of magnesium carbonate induced by microbe appears as needles and SEM results show that the cementation of loose sand particles to sandstone mainly relies on the microbial induced formation of magnesium carbonate precipitation around individual particles and at particle-particle contacts.

  2. Estimation of total annual mercury emissions from cement manufacturing facilities in Korea

    Science.gov (United States)

    Won, Jong Hyun; Lee, Tai Gyu

    2012-12-01

    This study examined mercury (Hg) emissions from cement manufacturing facilities in Korea. Hg concentrations in stack gases from a kiln at the largest cement manufacturing facility (CMF) in Korea were measured using three different methods: a wet-chemical method and on-line measurements with two different types of conversion systems (SnCl2 and thermal) attached in front of each analyzer. The Hg concentrations of the feedstocks and fuels were then analyzed to determine the total amount of Hg input into CMFs and how much each material contributed to the Hg input. The total annual Hg input into all CMFs in Korea was estimated to be 1.71 tons, while the total annual Hg emissions estimated from the stack-gas measurement was 1.17-1.53 tons, indicating that 68-89% of total Hg input is released into the atmosphere. Therefore, more stringent regulation and effective control technologies should be applied to the CMFs to reduce Hg emissions.

  3. Stack emissions tests in a brick manufacturing Hoffmann kiln: firing of municipal solid waste.

    Science.gov (United States)

    Ubaque, C A García; Hässig, A Gonzales; Mendoza, C Acosta

    2010-07-01

    This article reviews the results obtained from stack emissions analysis during the co-firing process of municipal solid waste (MSW) from the municipality of Tabio, Colombia, in a Hoffmann-type brick kiln. MSW (2 tonne) was incinerated and about 18.5 tonnes of clay were processed into brick using one and four kiln chambers, respectively. During the process, the following emissions were investigated: particulate emissions, emissions of SO(2), SO(3), NO( X), metals (Sb, As, Cd, Co, Sn, Cr, Cu, Mn, Ni, Hg), hydrofluoric and hydrochloric acid, hydrocarbons (such as methane) and emission of polychlorinated dioxins and furans. Also, CO emissions were monitored during each test to evaluate the influence of MSW co-firing on that parameter. The observed emissions concentrations proved to be below the threshold values issued by MAVDT, the environmental authority in Colombia, indicating that the emissions were under control during the proposed process. In addition, statistical analysis showed that the emissions were 10-40% below the regulation limit with a confidence of 95%. PMID:20124317

  4. Design and manufacture of X-ray analyser of CaO, Fe2O3, SiO2 and Al2O3, investment opportunity of Vietnam cement factories

    International Nuclear Information System (INIS)

    Cement is produced by heating naturally occurring raw materials containing the required oxides in kiln, which results in a product called clinker. To obtain the finished cement, the clinker is then ground together with gypsum, which controls setting properties, to a fine powder. Portland cement is a mixture of compounds formed from the oxides of Ca(CaO), Si(SiO2), Al(Al2O3), and Fe(Fe2O3). In addition to these four main constituents it also contains smaller amounts of MgO, K2O, SO3, etc. Effective process control of cement is important to ensure high quality of the product. Traditionally wavelength dispersive x-ray fluorescence (WDXRF) spectrometers are used for cement quality control at the modern cement factories. The XRF-NCS02 is a compact energy dispersive X-ray fluorescence (EDXRF) analyzer. These spectrometers also are used for cement quality control at the small size cement plant. Product description: The XRF-NCS02 , table-top cement analyzer is a computer-based EDXRF spectrometer. The high efficiency and high resolution Si PIN detector is coupled to a 4096 channel MCA for data collection. The special low-power x-ray tube of the system requires no cooling and obligates the need for radioisotopes, as commonly found on such instruments. Computer: Compatible notebook or desktop PC, Pentium processor with CD-ROM. Software: XRF - NCS02 software for quantitative analysis; Interactive, operation under Windows XP. Installation: dimensions 500x380x300 mm (W x D x H); weight: 10 kg. (author)

  5. 浅析 GB 30760-2014《水泥窑协同处置固体废物技术规范》%Analysis of “Technical Speciifcation for Coprocessing of Solid Waste in Cement Kiln”(GB 30760-2014)

    Institute of Scientific and Technical Information of China (English)

    彭金平; 刘晨; 王克云

    2015-01-01

    “Technical Specification for Coprocessing of Solid Waste in Cement Kiln”(GB 30760—-2014) has been implemented from April 1, 2015. This standard is the basic standard of the coprocessing of solid waste standard system in cement industry. The type of waste in cement kiln coprocessing, identiifcation and detection of solid waste, technical and management requirements, and related heavy metal content limitation were interpreted in this paper. The technology of coprocessing of solid waste in cement kiln was hoped to be further promoted.%GB 30760—2014《水泥窑协同处置固体废物技术规范》已于2015年4月1日正式实施。该标准是水泥行业协同处置固体废物标准体系的基础。本文从水泥窑协同处置废物类型的规定、协同处置固体废物的鉴别和检测、协同处置工艺技术和管理要求以及相关重金属含量限值等几个方面进行解读。希望能进一步推动水泥窑协同处置固体废物技术的推广。

  6. Seepage/Cement Interactions

    International Nuclear Information System (INIS)

    The Development Plan (CRWMS M andO 1999a) pertaining to this task defines the work scopes and objectives for development of various submodels for the Physical and Chemical Environment Abstraction Model for TSPA-LA. The Development Plan (CRWMS M andO 1999a) for this specific task establishes that an evaluation be performed of the chemical reactions between seepage that has entered the drift and concrete which might be used in the repository emplacement drifts. The Development Plan (CRWMS M andO 1999a) then states that the potential effects of these water/grout reactions on chemical conditions in the drift be assessed factoring in the influence of carbonation and the relatively small amount of grout. This task is also directed at: (1) developing a conceptualization of important cement/seepage interactions and potential impacts on EBS performance, (2) performing a screening analysis to assess the importance of cement/seepage interactions. As the work progresses and evolves on other studies, specifically the Engineered Barrier System: Physical and Chemical Environment (P andCE) Model (in progress), many of the issues associated with items 1 and 2, above, will be assessed. Such issues include: (1) Describing the mineralogy of the specified cementitious grout and its evolution over time. (2) Describing the composition of the water before contacting the grout. (3) Developing reasonable upper-bound estimates for the composition of water contacting grout, emphasizing pH and concentrations for anions such as sulfate. (4) Evaluating the equilibration of cement-influenced water with backfill and gas-phase CO2. (5) Developing reasonable-bound estimates for flow rate of affected water into the drift. The concept of estimating an ''upper-bound'' range for reaction between the grout and the seepage, particularly in terms of pH is based on equilibrium being established between the seepage and the grout. For example, this analysis can be based on equilibrium being established as

  7. A modified PMMA cement (Sub-cement) for accelerated fatigue testing of cemented implant constructs using cadaveric bone.

    Science.gov (United States)

    Race, Amos; Miller, Mark A; Mann, Kenneth A

    2008-10-20

    Pre-clinical screening of cemented implant systems could be improved by modeling the longer-term response of the implant/cement/bone construct to cyclic loading. We formulated bone cement with degraded fatigue fracture properties (Sub-cement) such that long-term fatigue could be simulated in short-term cadaver tests. Sub-cement was made by adding a chain-transfer agent to standard polymethylmethacrylate (PMMA) cement. This reduced the molecular weight of the inter-bead matrix without changing reaction-rate or handling characteristics. Static mechanical properties were approximately equivalent to normal cement. Over a physiologically reasonable range of stress-intensity factor, fatigue crack propagation rates for Sub-cement were higher by a factor of 25+/-19. When tested in a simplified 2 1/2-D physical model of a stem-cement-bone system, crack growth from the stem was accelerated by a factor of 100. Sub-cement accelerated both crack initiation and growth rate. Sub-cement is now being evaluated in full stem/cement/femur models. PMID:18774136

  8. Seating load parameters impact on dental ceramic reinforcement conferred by cementation with resin-cements.

    LENUS (Irish Health Repository)

    Addison, Owen

    2010-09-01

    Cementation of all-ceramic restorations with resin-cements has been demonstrated to reduce the incidence of fracture in service. The aim was to investigate the influence of loading force and loading duration applied during cementation on the reinforcement conferred by a resin-cement on a leucite reinforced glass-ceramic.

  9. Retention of Root Canal Posts: Effect of Cement Film Thickness, Luting Cement, and Post Pretreatment

    DEFF Research Database (Denmark)

    Sahafi, Alireza; Benetti, Ana Raquel; Peutzfeldt, Anne; Flury, Simon

    2015-01-01

    The aim of this study was to investigate the effect of the cement film thickness of a zinc phosphate or a resin cement on retention of untreated and pretreated root canal posts. Prefabricated zirconia posts (CosmoPost: 1.4 mm) and two types of luting cements (a zinc phosphate cement [DeTrey Zinc...

  10. [Antimicrobial activity of orthodontic band cements].

    Science.gov (United States)

    Pavic, J; Arriagada, M; Elgueta, J; García, C

    1990-01-01

    The prevalence of enamel decalcification and caries beneath orthodontic bands, has indicated the need for a new enamel binding adhesive orthodontic cement. The purpose of this study was to evaluate the antimicrobial activity, in vitro, on Streptococcus mutans and Lactobacillus, acidophillus, of three materials used to cements the orthodontic bands. The cements studied were: Zinc phosphate cement, Glass-ionomer cement, and Policarboxylate cement. Thirty petri plates were seeded with S. mutans, and thirty with L. acidophillus; on each plate three pellet were placed, one of each cement studied. Petri plates were incubated under microaerophilic conditions at 37 C, and checked at 72 hrs. for Streptococcus, mutans, and four days for Lactobacillus acidophillus to evaluate the inhibition zone. The results were tabulated for each material. It was demonstrated that exists important variations in the antimicrobial properties of the materials studied, as in the microbial sensitivity to these cements. PMID:2135908

  11. Cement radwaste solidification studies third annual report

    International Nuclear Information System (INIS)

    This report summarises cement radwaste studies carried out at AEE Winfrith during 1981 on the encapsulation of medium and low active waste in cement. During the year more emphasis has been placed on the work which is directly related to the solidification of SGHWR active sludge. Information has been obtained on the properties of 220 dm3 drums of cemented waste. The use of cement grouts for the encapsulation of solid items has also been investigated during 1981. (U.K.)

  12. Cement Sheath Integrity During Thermal Cycling

    OpenAIRE

    Andrade, Jesús De

    2015-01-01

    In the construction process of oil and gas wells, primary cementing constitutes a critical procedure of placing a cement sheath in the annulus between casing and formation, or between the casing strings. The main purpose is to provide mechanical stability to the wellbore and to ensure zonal isolation through the entire well service lifetime. Failures to achieve a proper primary cementing, and to ensure long-term sealing capabilities of the cement sheath, may severely limit the abi...

  13. Gaseous pollutants from brick kiln industry decreased the growth, photosynthesis, and yield of wheat (Triticum aestivum L.).

    Science.gov (United States)

    Adrees, Muhammad; Ibrahim, Muhammad; Shah, Aamir Mehmood; Abbas, Farhat; Saleem, Farhan; Rizwan, Muhammad; Hina, Saadia; Jabeen, Fariha; Ali, Shafaqat

    2016-05-01

    Gaseous pollutant emissions from brick kiln industries deteriorate the current state of ambient air quality in Pakistan and worldwide. These gaseous pollutants affect the health of plants and may decrease plant growth and yield. A field experiment that was conducted to monitor the concentration of gaseous pollutants emitted mainly from brick kilns in the ambient air and associated impacts on the growth and physiological attributes of the two wheat (Triticum spp.) cultivars. Plants were grown at three sites, including control (Ayub Agriculture Research Institute, AARI), low pollution (LP) site (Small Estate Industry), and high pollution (HP) site (Sidar Bypass), of Faisalabad, Pakistan. Monitoring of ambient air pollution at experimental sites was carried out using the state-of-art ambient air analyzers. Plants were harvested after 120 days of germination and were analyzed for different growth attributes. Results showed that the hourly average concentration of gaseous air pollutants CO, NO2, SO2, and PM10 at HP site were significantly higher than the LP and control sites. Similarly, gaseous pollutants decreased plant height, straw and grain yield, photosynthesis and increased physical injury, and metal concentrations in the grains. However, wheat response toward gaseous pollutants did not differ between cultivars (Galaxy and 8173) studied. Overall, the results indicated that brick kiln emissions could reduce the performance of wheat grown in the soils around kilns and confirm the adverse impacts of pollutants on the growth, yield, and quality of the wheat. PMID:27048492

  14. Neutron Scattering Studies of Cement

    Science.gov (United States)

    Allen, Andrew

    2010-03-01

    Despite more than a century of research, basic questions remain regarding both the internal structure and the role of water in Ordinary Portland cement (OPC) concrete, the world's most widely used manufactured material. Most such questions concern the primary hydration product and strength-building phase of OPC paste, the calcium silicate hydrate (C-S-H) gel. When cement and water are mixed, this phase precipitates as clusters of nanoscale (nearly amorphous) colloidal particles with an associated water-filled inter-particle pore system. Most attempts to characterize the C-S-H gel and the behavior of the associated water involve drying or other processes that, themselves, change the bound water content within and around the gel. Neutron scattering methods do not suffer from this disadvantage. Furthermore, the neutron isotope effect and the neutron's sensitivity to molecular motion have enabled considerable progress to be made in recent years by: (i) determining the C-S-H composition, density and gel structure in small-angle neutron scattering (SANS) H/D contrast variation studies; (ii) elucidating the changing state of water within cement as hydration progresses using quasielastic neutron scattering (QENS); and (iii) measuring the production and consumption of nanoscale calcium hydroxide (CH), a by-product of cement hydration that co-exists with the C-S-H gel, using inelastic neutron scattering (INS). These experiments have provided new insights into the physics and chemistry of cement hydration, and have implications for the design of new concretes with pozzolanic cement additions that are intended to address environmental concerns and sustainability issues.

  15. ADVANCED CEMENTS FOR GEOTHERMAL WELLS

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA,T.

    2007-01-01

    Using the conventional well cements consisting of the calcium silicate hydrates (CaO-SiO{sub 2}-H{sub 2}O system) and calcium aluminum silicate hydrates (CaO-Al{sub 2}O{sub 3}-SiO{sub 2}-H{sub 2}O system) for the integrity of geothermal wells, the serious concern confronting the cementing industries was their poor performance in mechanically supporting the metallic well casing pipes and in mitigating the pipe's corrosion in very harsh geothermal reservoirs. These difficulties are particularly acute in two geological regions: One is the deep hot downhole area ({approx} 1700 m depth at temperatures of {approx} 320 C) that contains hyper saline water with high concentrations of CO{sub 2} (> 40,000 ppm) in conjunction with {approx} 100 ppm H{sub 2}S at a mild acid of pH {approx} 5.0; the other is the upper well region between the well's surface and {approx} 1000 m depth at temperatures up to 200 C. The specific environment of the latter region is characterized by highly concentrated H{sub 2}SO{sub 4} (pH < 1.5) brine containing at least 5000 ppm CO{sub 2}. When these conventional cements are emplaced in these harsh environments, their major shortcoming is their susceptibility to reactions with hot CO{sub 2} and H{sub 2}SO4, thereby causing their deterioration brought about by CO{sub 2}-catalyzed carbonation and acid-initiated erosion. Such degradation not only reduced rapidly the strength of cements, lowering the mechanical support of casing pipes, but also increased the extent of permeability of the brine through the cement layer, promoting the rate of the pipe's corrosion. Severely carbonated and acid eroded cements often impaired the integrity of a well in less than one year; in the worst cases, casings have collapsed within three months, leading to the need for costly and time-consuming repairs or redrilling operations. These were the reasons why the geothermal well drilling and cementing industries were concerned about using conventional well

  16. Emissions and Char Quality of Flame-Curtain "Kon Tiki" Kilns for Farmer-Scale Charcoal/Biochar Production.

    Directory of Open Access Journals (Sweden)

    Gerard Cornelissen

    Full Text Available Pyrolysis of organic waste or woody materials yields charcoal, a stable carbonaceous product that can be used for cooking or mixed into soil, in the latter case often termed "biochar". Traditional kiln technologies for charcoal production are slow and without treatment of the pyrolysis gases, resulting in emissions of gases (mainly methane and carbon monoxide and aerosols that are both toxic and contribute to greenhouse gas emissions. In retort kilns pyrolysis gases are led back to a combustion chamber. This can reduce emissions substantially, but is costly and consumes a considerable amount of valuable ignition material such as wood during start-up. To overcome these problems, a novel type of technology, the Kon-Tiki flame curtain pyrolysis, is proposed. This technology combines the simplicity of the traditional kiln with the combustion of pyrolysis gases in the flame curtain (similar to retort kilns, also avoiding use of external fuel for start-up.A field study in Nepal using various feedstocks showed char yields of 22 ± 5% on a dry weight basis and 40 ± 11% on a C basis. Biochars with high C contents (76 ± 9%; n = 57, average surface areas (11 to 215 m2 g-1, low EPA16-PAHs (2.3 to 6.6 mg kg-1 and high CECs (43 to 217 cmolc/kg(average for all feedstocks, mainly woody shrubs were obtained, in compliance with the European Biochar Certificate (EBC.Mean emission factors for the flame curtain kilns were (g kg-1 biochar for all feedstocks; CO2 = 4300 ± 1700, CO = 54 ± 35, non-methane volatile organic compounds (NMVOC = 6 ± 3, CH4 = 30 ± 60, aerosols (PM10 = 11 ± 15, total products of incomplete combustion (PIC = 100 ± 83 and NOx = 0.4 ± 0.3. The flame curtain kilns emitted statistically significantly (p<0.05 lower amounts of CO, PIC and NOx than retort and traditional kilns, and higher amounts of CO2.With benefits such as high quality biochar, low emission, no need for start-up fuel, fast pyrolysis time and, importantly, easy and cheap

  17. Emissions and Char Quality of Flame-Curtain "Kon Tiki" Kilns for Farmer-Scale Charcoal/Biochar Production

    Science.gov (United States)

    Cornelissen, Gerard; Pandit, Naba Raj; Taylor, Paul; Pandit, Bishnu Hari; Sparrevik, Magnus; Schmidt, Hans Peter

    2016-01-01

    Flame Curtain Biochar Kilns Pyrolysis of organic waste or woody materials yields charcoal, a stable carbonaceous product that can be used for cooking or mixed into soil, in the latter case often termed "biochar". Traditional kiln technologies for charcoal production are slow and without treatment of the pyrolysis gases, resulting in emissions of gases (mainly methane and carbon monoxide) and aerosols that are both toxic and contribute to greenhouse gas emissions. In retort kilns pyrolysis gases are led back to a combustion chamber. This can reduce emissions substantially, but is costly and consumes a considerable amount of valuable ignition material such as wood during start-up. To overcome these problems, a novel type of technology, the Kon-Tiki flame curtain pyrolysis, is proposed. This technology combines the simplicity of the traditional kiln with the combustion of pyrolysis gases in the flame curtain (similar to retort kilns), also avoiding use of external fuel for start-up. Biochar Characteristics A field study in Nepal using various feedstocks showed char yields of 22 ± 5% on a dry weight basis and 40 ± 11% on a C basis. Biochars with high C contents (76 ± 9%; n = 57), average surface areas (11 to 215 m2 g-1), low EPA16—PAHs (2.3 to 6.6 mg kg-1) and high CECs (43 to 217 cmolc/kg)(average for all feedstocks, mainly woody shrubs) were obtained, in compliance with the European Biochar Certificate (EBC). Gas Emission Factors Mean emission factors for the flame curtain kilns were (g kg-1 biochar for all feedstocks); CO2 = 4300 ± 1700, CO = 54 ± 35, non-methane volatile organic compounds (NMVOC) = 6 ± 3, CH4 = 30 ± 60, aerosols (PM10) = 11 ± 15, total products of incomplete combustion (PIC) = 100 ± 83 and NOx = 0.4 ± 0.3. The flame curtain kilns emitted statistically significantly (pemission, no need for start-up fuel, fast pyrolysis time and, importantly, easy and cheap construction and operation the flame curtain technology represent a promising

  18. A research on exergy consumption and potential of total CO2 emission in the Turkish cement sector

    International Nuclear Information System (INIS)

    Highlights: ► Exergetic efficiency and CO2 emissions caused by the Turkish cement sector is examined. ► CO2 emissions of the clinker production caused by exergy losses, improvement and anergy potentials are determined. ► Average exergy efficiency of the kiln and improvement potential are found as 43.04% and 123.3 × 106 GJ/h respectively. ► For the coal mixture and natural gas, CO2 emissions are calculated as 75.18 × 106 and 25.06 × 106 respectively. ► The present technique is suggested as a useful tool developing energy policies and providing energy conservation measures. - Abstract: In this study, exergetic efficiency of Turkish cement production and CO2 emissions caused by the sector due to exergetic losses and environmental effects are examined, considering the clinker production between 1999 and 2007. As a first step, exergy analyses based on dead state temperature and production data of clinker are carried out according to the second law of thermodynamics. Consequently, CO2 emissions of the clinker production according to exergy losses, improvement and anergy potentials are determined. Exergy efficiency of the kiln and exergetic improvement potential are found as 43.04% and 123.29 × 106 GJ/h respectively on average. In this system, CO2 emissions caused by exergetic losses are calculated as 75.18 × 106 kg/h, 25.06 × 106 kg/h and 81.45 × 106 kg/h respectively on average for the coal mixture, natural gas and fuel-oil. At the end of the study, the present technique is suggested as a useful tool to improve energy policies and provide energy conservation measures, especially in this type of industrial processes.

  19. PERFORMANCE OF PULVERIZED SLAG-SUBSTITUTED CEMENT

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The Portland cement is equivalently substituted by slag micropowders with various specific areas. The workability,activity and acid-corrosion resistance of the slag-substituted cements are investigated,the activation of gypsum is discussed,also the porosity and pore distribution of mortars of the slag micropowders cement are determined by mercury intrusion porosimetry.

  20. The comparison between sulfate salt weathering of portland cement paste and calcium sulfoaluminate cement paste

    OpenAIRE

    Liu, Zanqun; Deng, Dehua; De Schutter, Geert

    2015-01-01

    In this paper, the damage performances of sulfate salt weathering of Portland cement paste and calcium sulfoaluminate (CSA) cement paste were compared according to authors' previous studies. It was found that the evaporation zone of speciments partially immersed in 10% Na2SO4 solution were both severely deteriorated for Portland cement and CSA cement. However, the differences were more significant: (1) the CSA cement paste were damaged just after 7 days exposure compared to the 5 months expos...

  1. Brick Kiln Emissions Quantified with the Aerodyne Mobile Laboratory During the Short Lived Climate Forcing (SLCF) 2013 Campaign in Guanajuato Mexico

    Science.gov (United States)

    Fortner, E.; Knighton, W. B.; Herndon, S.; Roscioli, J. R.; Zavala, M.; Onasch, T. B.; Jayne, J. T.; Worsnop, D. R.; Kolb, C. E.; Molina, L. T.

    2013-12-01

    Brick kiln emissions are suspected to be a major source of atmospheric black carbon (BC) in developing countries; and black carbon's role as a short lived climate forcing (SLCF) pollutant is widely recognized. The SLCF-Mexico brick kiln study was conducted from 12-17 March 2013 in Mexico's Guanajuato state. Three different types of brick kilns were investigated (MK2, traditional, and traditional three tier) providing data on the effects of different kiln designs on particle and gas phase emissions. The BC and gaseous combustion emissions from these kilns were measured during both the fire stage and the subsequent smoldering stage with real-time instruments deployed on the Aerodyne Mobile Laboratory, and quantified utilizing flux tracer gases released adjacent to the brick kiln. This method allows examination of the brick kiln plume's evolution as it transits downwind from the source. Particulate measurements conducted by the mobile laboratory included the multi angle absorption photometer (MAAP) to measure black carbon mass, cavity attenuated phase shift (CAPSext) monitor to measure extinction and soot particle aerosol mass spectrometer (SP-AMS) measurements of black carbon. The SP-AMS instrument combines the ability to measure black carbon with the ability to determine the chemical composition of the other particulate matter (PM) components associated with black carbon particles. The variance of PM chemical composition will be examined as a function of burning stage and kiln type and compared to other black carbon PM sources. Gas phase exhaust species measured included CO, CO2, NOx, SO2, CH4, C2H6, as well as a variety of VOCs (acetonitrile, benzene etc.) measured with a PTR-MS instrument. All of these measurements will be examined to construct emission ratios evaluating how these vary with different kiln types and different firing conditions. The evolution of particulate matter and gas phase species as they transit away from the source will also be examined.

  2. Kiln control

    Science.gov (United States)

    Adams, Bob

    2016-03-01

    In reply to the feature article “Bubble signatures revealed in antique artefacts” by Stephen C Wallace and Geraldine Kenney-Wallace (January pp34-38) about how physics can help to tell a real antique porcelain object from a fake.

  3. Early Implementation of Large Scale Carbon Dioxide Removal Projects through the Cement Industry

    Science.gov (United States)

    Zeman, F. S.

    2014-12-01

    The development of large-scale carbon dioxide reduction projects requires high purity CO2and a reactive cation source. A project seeking to provide both of these requirements will likely face cost barriers with current carbon prices. The cement industry is a suitable early implementation site for such projects by virtue of the properties of its exhaust gases and those of waste concrete. Cement plants are the second largest source of industrial CO2 emissions, globally. It is also the second largest commodity after water, has no ready substitute and is literally the foundation of society. Finally, half of the CO2 emissions originate from process reactions rather than fossil fuel combustion resulting in higher flue gas CO2concentrations. These properties, with the co-benefits of oxygen combustion, create a favorable environment for spatially suitable projects. Oxygen combustion involves substituting produced oxygen for air in a combustion reaction. The absence of gaseous N2 necessitates the recirculation of exhaust gases to maintain kiln temperatures, which increase the CO2 concentrations from 28% to 80% or more. Gas exit temperatures are also elevated (>300oC) and can reach higher temperatures if the multi stage pre-heater towers, that recover heat, are re-designed in light of FGR. A ready source of cations can be found in waste concrete, a by-product of construction and demolition activities. These wastes can be processed to remove cations and then reacted with atmospheric CO2 to produce carbonate minerals. While not carbon negative, they represent a demonstration opportunity for binding atmospheric CO2while producing a saleable product (precipitated calcium carbonate). This paper will present experimental results on PCC production from waste concrete along with modeling results for oxygen combustion at cement facilities. The results will be presented with a view to mineral sequestration process design and implementation.

  4. Mercury regulation, fate, transport, transformation, and abatement within cement manufacturing facilities: review.

    Science.gov (United States)

    Sikkema, Joel K; Alleman, James E; Ong, Say Kee; Wheelock, Thomas D

    2011-09-15

    The USEPA's 2010 mercury rule, which would reduce emissions from non-hazardous waste burning cement manufacturing facilities by an estimated 94%, represents a substantial regulatory challenge for the industry. These regulations, based on the performance of facilities that benefit from low concentrations of mercury in their feedstock and fuel inputs (e.g., limestone concentration was less than 25 ppb at each facility), will require non-compliant facilities to develop innovative controls. Control development is difficult because each facility's emissions must be assessed and simple correlation to mercury concentrations in limestone or an assumption of 'typically observed' mercury concentrations in inputs are unsupported by available data. Furthermore, atmospheric emissions are highly variable due to an internal control mechanism that captures and loops mercury between the high-temperature kiln and low-temperature raw materials mill. Two models have been reported to predict emissions; however, they have not been benchmarked against data from the internal components that capture mercury and do not distinguish between mercury species, which have different sorption and desorption properties. Control strategies include technologies applied from other industries and technologies developed specifically for cement facilities. Reported technologies, listed from highest to lowest anticipated mercury removal, include purge of collected dust or raw meal, changes in feedstocks and fuels, wet scrubbing, cleaning of mercury enriched dust, dry sorbent injection, and dry and semi-dry scrubbing. The effectiveness of these technologies is limited by an inadequate understanding of sorption, desorption, and mercury species involved in internal loop mercury control. To comply with the mercury rule and to improve current mercury control technologies and practices, research is needed to advance fundamental knowledge regarding mercury species sorption and desorption dynamics on materials

  5. Survey of the Baihe Porcelain Kiln-site in Gongyi City,Henan%河南巩义市白河瓷窑遗址调查

    Institute of Scientific and Technical Information of China (English)

    郑州市文物考古研究所; 巩义市文物保护管理所

    2001-01-01

    In October and November of 1998, Zhengzhou Municipal Institute of Cultural Relics and Archaeology undertook a survey on the porcelain kiln site in the upper valley of the Baihe river, Gongyi City, Henan Province, and a great number of porcelain shards and kiln implements have been found. The findings are mainly from the Tang Dynasty, while some of them might have been the remains of the Sui and the Song Dynasties. The kiln site was famous for its white porcelain items and some of them were tributes to the Tang Emperors.

  6. Thoughts on the Current Cement Industry Development

    Institute of Scientific and Technical Information of China (English)

    Gan Zhihe

    2003-01-01

    According to the analysis of cement capacity andits relations with macro economy running index, the mainreasons for the present rapid development of cement capacityare the rapid development of economy and the shot up ofwhole society fixed asset investment. According to the presentspeed of economy development, cement still enjoys a po-tential increase, So here has not been an overall excessivepopularity of cement industry. The best way to prevent lowlevel repeated construction is to promote the development ofnew dry- process cement as well as try to get rid of blindness.

  7. Special recipe for cement solidification

    International Nuclear Information System (INIS)

    ABB Atom's MOSS is a compact, mobile system for immobilizing radwaste in cement. Various ''recipes'' have been developed to meet stringent end product requirements. A version of MOSS, described here, was delivered to Borssele last year and has completed two solidification campaigns to date. (author)

  8. Effect of temporary cements on the shear bond strength of luting cements

    Directory of Open Access Journals (Sweden)

    Marco Fiori-Júnior

    2010-02-01

    Full Text Available OBJECTIVE: The purpose of this study was to evaluate, by shear bond strength (SBS testing, the influence of different types of temporary cements on the final cementation using conventional and self-etching resin-based luting cements. Material and Methods: Forty human teeth divided in two halves were assigned to 8 groups (n=10: I and V (no temporary cementation; II and VI: Ca(OH2-based cement; III and VII: zinc oxide (ZO-based cement; IV and VIII: ZO-eugenol (ZOE-based cement. Final cementation was done with RelyX ARC cement (groups I to IV and RelyX Unicem cement (groups V to VIII. Data were analyzed statistically by ANOVA and Tukey's test at 5% significance level. RESULTS: Means were (MPa: I - 3.80 (±1.481; II - 5.24 (±2.297; III - 6.98 (±1.885; IV - 6.54 (±1.459; V - 5.22 (±2.465; VI - 4.48 (±1.705; VII - 6.29 (±2.280; VIII - 2.47 (±2.076. Comparison of the groups that had the same temporary cementation (Groups II and VI; III and VII; IV and VIII showed statistically significant difference (p0.05 for the different luting cements (RelyX TM ARC and RelyX TM Unicem. The groups that had no temporary cementation (Groups I and V did not differ significantly from each other either (p>0.05. CONCLUSION: When temporary cementation was done with ZO- or ZOE-based cements and final cementation was done with RelyX ARC, there was an increase in the SBS compared to the control. In the groups cemented with RelyX Unicem, however, the use of a ZOE-based temporary cement affected negatively the SBS of the luting agent used for final cementation.

  9. Gasification of secondary fuels in a circulating fluidized bed for energetic use in cement production; Vergasung von Sekundaerbrennstoffen in der zirkulierenden Wirbelschicht zur energetischen Nutzung fuer die Zementherstellung

    Energy Technology Data Exchange (ETDEWEB)

    Albrecht, J.; Gafron, B. [Lurgi Umwelt GmbH, Frankfurt am Main (Germany); Scur, P.; Wirthwein, R. [Ruedersdorfer Zement GmbH (Germany)

    1998-09-01

    Ruedersforf cement factory was commissioned a century ago as one of the first in Germany. After the plant was taken over by Readymix AG, a comprehensive sanitation concept was carried through. The plant has a production capacity of 8000 t/d of cement clinkers which are produced in a new kiln with a capacity of 6000 t/d and two modernized kilns each with a capacity of 1000 t/d. Reduction of energy consumption was the main goal of modernisation, with fuel gas generation in a circulating fluidized bed as a key element. The unit provides 40 % of the energy consumed by the clinker production process and is also used for selective ash production up to 25 t/h. The ash is used as a raw material for cement production. (orig./SR) [Deutsch] Bereits vor 100 Jahren wurde eine der ersten Zementfabriken in Deutschland am Standort Ruedersdorf in Betrieb genommen. Zum Erhalt der Wettbewerbsfaehigkeit wurde nach der Uebernahme des Werkes Ruedersdorf durch die Readymix AG ein umfangreiches Sanierungskonzept in die Wege geleitet. Bei einer Produktionskapazitaet von ca. 8 000 t Klinker pro Tag werden eine neue Ofenanlage mit einer Kapazitaet von 6 000 t/Tag sowie 2 sanierte kleine Anlagen zu je 1000 t/Tag betrieben. In der neuen Ofenanlage werden alle Moeglichkeiten genutzt, den Energiebedarf fuer die Klinkerproduktion zu senken. Eine wesentliche neue innovative Komponente ist dabei eine Brenngaserzeugung in einer Zirkulierenden Wirbelschicht, ueber die im folgenden berichtet werden soll. Die Anlage kann bis zu 40% des Energiebedarfes des Zementprozesses liefern. Weiterhin wird mit der ZWS eine gezielte Ascheproduktion, bis zu 25 t/h, betrieben. Diese Aschen sind Teil der Rohstoffrezeptur an der Rohmuehle. (orig./SR)

  10. Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

    Science.gov (United States)

    Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

    2015-02-01

    Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite. PMID:25497055

  11. Application of coal-water slurry on the rotary calcining kiln of pedgion magnesium reduction process

    Institute of Scientific and Technical Information of China (English)

    LI Hua-qing; XIE Shui-sheng; LIU Jin-ping; WU Peng-yue; HUANG Guo-jie

    2006-01-01

    Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry (CWS) can improve the burning efficiency of coal and reduce the pollutions of soot, sulfide and the nitride by burning lump coal directly. The CWS is a promising energy saving technique and the effectual substitute of oil. The study on the preparation and application of the CWS has made progresses in many aspects. The present paper studied the basal problems for applying the CWS on the rotary kilns during the calcining-dolomite process in the magnesium factory, summarized the key points for the application process of the CWS and gave the corresponding solutions.

  12. Provenance and indirect dating study on Hongzhou Kiln porcelains by INAA

    International Nuclear Information System (INIS)

    Over 100 sherds were collected from Hongzhou Kiln of Jiangxi Province, China and their body samples were analyzed by INAA. The compositional differences between samples with the same period but different provenance were observed. The contents of Na, Rb, Ba, Fe, Th, U, etc., were found to be different among samples from different periods, which implies they may be used to identify the manufacturing age indirectly. The analytical data were further processed by principal components analysis (PCA). The statistical results show that all the sherds can be classified into 5 groups: (1) Eastern Han and Eastern Wu; (2) Western Jin, Eastern Jin and Southern Dynasties; (3) Sui; (4) Early Tang and Middle Tang; (5) Late Tang and Five Dynasties. (author)

  13. Modelling anhydrous weight loss of wood chips during torrefaction in a pilot kiln

    Energy Technology Data Exchange (ETDEWEB)

    Repellin, Vincent; Govin, Alexandre; Guyonnet, Rene [Department of Physico-Chemistry of Multi-Components Materials (PMMC), SPIN Research Center, Ecole des Mines de Saint Etienne (EMSE), 158, Cours Fauriel, F-42023 Saint-Etienne (France); Rolland, Matthieu [Process Developments and Engineering Division, Chemical Engineering Department, Institut Francais du Petrole (IFP-Lyon), F-69390 Vernaison (France)

    2010-05-15

    Beech and spruce chips were torrefied in a batch rotating pilot kiln. For each torrefaction the temperature curve of the moving chips bed was recorded. The anhydrous weight loss (AWL) of each torrefaction was measured. Effect of torrefaction temperature and duration on the AWL was studied. In order to optimise short time torrefaction, models that can estimate the AWL from the chips temperature curve are required. Three phenomenological models were successfully applied. They all gave good correlations between experimental and calculated AWL. These three models can be employed to optimise industrial torrefaction. However, the more complex they are, the more difficult it is to understand their physical meaning. It is thus preferable to use simple model for the industrial control of torrefaction. (author)

  14. Evaluation of energy saving potential in China's cement industry using the Asian-Pacific Integrated Model and the technology promotion policy analysis

    International Nuclear Information System (INIS)

    Much of China's cement industry still uses outdated kilns and other inefficient technologies, which are obstacles to improving energy efficiency. Huge improvements in energy consumption intensity can be made by improving this technology. To evaluate the potential for energy-saving and CO2 emissions reduction in China's cement industry between 2010 and 2020, a model was developed based on the Asian-Pacific Integrated Model (AIM). Three scenarios (S1, S2 and S3) were developed to describe future technology policy measures in relation to the development of the cement industry. Results show that scenario S3 would realize the potential for CO2 emissions mitigation of 361.0 million tons, accounting for 25.24% of the predicted emissions, with an additional energy saving potential of 39.0 million tons of coal equivalent by 2020. Technology promotion and industrial structure adjustment are the main measures that can lead to energy savings. Structural adjustment is the most important approach to reduce the CO2 emissions from the cement industry; the resulting potential for CO2 emissions reduction will be increasingly large, even exceeding 50% after 2016. - Highlights: • We evaluate the effectiveness of energy savings and emission reductions in China's cement industry via the AIM/end-use model. • Three scenarios are simulated to project the potential for energy savings and emission reductions over the next decade. • Structural adjustment and technology promotion are both key approaches for energy conservation. • Structural adjustment is the most important approach to reduce the CO2 emissions from the cement industry

  15. Mesoscale texture of cement hydrates.

    Science.gov (United States)

    Ioannidou, Katerina; Krakowiak, Konrad J; Bauchy, Mathieu; Hoover, Christian G; Masoero, Enrico; Yip, Sidney; Ulm, Franz-Josef; Levitz, Pierre; Pellenq, Roland J-M; Del Gado, Emanuela

    2016-02-23

    Strength and other mechanical properties of cement and concrete rely upon the formation of calcium-silicate-hydrates (C-S-H) during cement hydration. Controlling structure and properties of the C-S-H phase is a challenge, due to the complexity of this hydration product and of the mechanisms that drive its precipitation from the ionic solution upon dissolution of cement grains in water. Departing from traditional models mostly focused on length scales above the micrometer, recent research addressed the molecular structure of C-S-H. However, small-angle neutron scattering, electron-microscopy imaging, and nanoindentation experiments suggest that its mesoscale organization, extending over hundreds of nanometers, may be more important. Here we unveil the C-S-H mesoscale texture, a crucial step to connect the fundamental scales to the macroscale of engineering properties. We use simulations that combine information of the nanoscale building units of C-S-H and their effective interactions, obtained from atomistic simulations and experiments, into a statistical physics framework for aggregating nanoparticles. We compute small-angle scattering intensities, pore size distributions, specific surface area, local densities, indentation modulus, and hardness of the material, providing quantitative understanding of different experimental investigations. Our results provide insight into how the heterogeneities developed during the early stages of hydration persist in the structure of C-S-H and impact the mechanical performance of the hardened cement paste. Unraveling such links in cement hydrates can be groundbreaking and controlling them can be the key to smarter mix designs of cementitious materials. PMID:26858450

  16. CO2 Capture by Cement Raw Meal

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll; Dam-Johansen, Kim; Hjuler, Klaus

    2013-01-01

    The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used as the...... sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone...... capacity (Xr). This shows that raw meal could be used as a sorbent for the easy integration of the carbonate looping process into the cement pyro process for reducing CO2 emissions from the cement production process....

  17. Leaching of tritium from a cement composite

    International Nuclear Information System (INIS)

    Leaching of tritium from cement composites into an aqueous phase has been studied to evaluate the safety of incorporation of the tritiated liquid waste into cement. Leaching tests were performed by the method recommended by the International Atomic Energy Agency. The Leaching fraction was measured as functions of waste-cement ratio (Wa/C), temperature of leachant and curing time. The tritium leachability of cement in the long term test follows the order: alumina cement portland cement slag cement. The fraction of tritium leached increases with increasing Wa/C and temperature and decreasing curing period. A deionized water as a leachant gives a slightly higher leachability than synthetic sea water. The amount leached of tritium from a 200 l drum size specimen was estimated on the basis of the above results. (author)

  18. Mangrove community in an abandoned brick kiln: A structural and association analysis

    Directory of Open Access Journals (Sweden)

    Sumit Manna

    2012-03-01

    Full Text Available Background: The presence of brick kiln along the Hoogly rever sites of lower Bengal is very usual and this phenomenon is not only restricted to India alone but also to the other south Asian countries. The abandoned brick Kiln are important habitat for the formation of mangrove community due to tidal action, loose silty substratum and less anthropogenic interference. In this context, the aim of the present study is to visualize how the structural and association pattern regulate the community dynamics of a mangrove ecosystem. Materials and Methods: The entire study area was divided into 37 units (Quadrats of 27.31 sq m. Structural parameters like density, relative density, abundance, relative abundance, frequency, relative basal area were measured based on vegetation map, prepared through satellite image and ground truthing. Association indices (Ochiai, Dice and Jaccard were measured based on 2X2 contingency/species association table. Results: Out of 10 species under 10 genera and 9 families found in the present habitat, Sonneratia caseolaris is the only mangrove tree species with 155 individuals along with other mangrove associates like Cryptocoryne ciliata, Crinum viviparum, Acanthus ilicifolius and Derris scandens. The high importance value index of Sonneratia caseolaris, Cryptocoryne ciliata, and Crinum viviparum indicated their significant role in community formation. The strong positive association of these 3 species also suggests to help in developing community in stressed environment. Conclusion: Identification of such potential mangrove habitat and study of their community dynamics would be helpful to find out the nature of mangrove establishment for future afforestation programme of threatened mangrove species.

  19. 40 CFR 98.86 - Data reporting requirements.

    Science.gov (United States)

    2010-07-01

    ... (CONTINUED) MANDATORY GREENHOUSE GAS REPORTING Cement Production § 98.86 Data reporting requirements. In... facility. (2) Monthly cement production from each kiln at the facility. (3) Number of kilns and number of... production from each kiln. (3) Monthly cement production from each kiln. (4) Number of kilns and number...

  20. Study of provenance character on ancient celadon of Jin Dynasty produced in Yaozhou Kiln of Lidipo and Shangdian using nuclear technology

    International Nuclear Information System (INIS)

    Yaozhou ware is a typical product of celadon porcelain in northern China. It was very famous for the various color glazes, multiple utensils and unique grain pattern. Yaozhou kiln series were made of Tongchuan, Lidipo, Shangdian, Chenlu kiln site and etc in Shanxi Province of china. It is one of seven kiln series in China. Celadon samples of 63 pieces of sherds were collected, which excavated in stratum of Jin Dynasty (1127-1234A.D.) from Yaozhou kiln of Lidipo and Shangdian sites. The main and trace elements of theses specimens were analyzed by NAA and EDXRF respectively. The contents of 10 main and 18 trace elements were determined precisely. The experimental data are performed with factor and discrimination analysis of statistic method. The result indicates that the trace elements can reveal the provenance character of porcelain better than main compositions.

  1. The cement recycling of the earthquake disaster debris by Hachinohe Cement Co., Ltd

    International Nuclear Information System (INIS)

    A tremendous quantity of earthquake disaster debris and tsunami sediment was resulted by the Great East Japan Earthquake on March 11, 2011. Hachinohe Cement Co., Ltd., a Sumitomo Osaka Cement subsidiary, was the first cement industry company to receive and process such waste materials outside of their usual prefecture area, while the company is performing their treatment and recycling services locally in Hachinohe City and Aomori Prefecture. This report provides an explanation about the recycling mechanism of waste materials and by-products in cement manufacturing process, and introduces an example of actual achievements for the disaster debris treatment by utilizing the cement recycling technologies at the Hachinohe Cement Plant. (author)

  2. Chemical and mineralogical alteration of ceramics from a Late Bronze Age kiln at Kommos, Crete: the effect on the formation of a reference group

    OpenAIRE

    Buxeda i Garrigós, Jaume; Kilikoglou, V; Day, P.M.

    2001-01-01

    The formation of reference groups comprises an important procedure in chemical provenance studies of archaeological pottery. Material from ancient kilns is thought to be especially suitable for reference groups, as it comprises a definite unit of past production. Pottery from the Late Minoan IA kiln excavated at Kommos, Crete was analysed in order to produce a reference group in this important area of Minoan ceramic production. The samples were characterized by a combination of techniques pro...

  3. Carbonation on ternary cement systems

    OpenAIRE

    Martínez Ramírez, Sagrario; Fernández Carrasco, Lucía

    2012-01-01

    The main hydration reaction product in the ternary system fly ash, calcium sulphate and calcium aluminate cement (40/20/40) at 20°C is a hydrated calcium sulfoaluminate compound, an AFt phase slightly different from “traditional ettringite”. The carbonation of ettringite develops gypsum but in this case rapidcreekite is formed. For the first time it has been observed that carbonation of the mentioned calcium sulfoaluminate compound (AFt), an hydrated calcium sulphate carbonated phase (Ca2(SO4...

  4. WHITE CEMENT IN SUSTAINABLE DEVELOPMENT

    OpenAIRE

    Y.C.P RAMANA BABU; B.SAI DOONDI; N. M .V .VAMSI KRISHNA; K.Prasanthi

    2013-01-01

    India is one among the fast developing countries in the world in the areas of Infrastructure. Now a day, Carbon monoxide (CO) and carbon dioxide (CO2) are the temporary atmospheric pollutants in the environment chiefly emitted from the fuel burning vehicles and street lights which lead to global warming and pose a major threat tothe survival and sustainable development. This paper deals with the principal purpose of use of white cement in pavement design which will take care of the Green hous...

  5. Industrial hazardous waste treatment featuring a rotary kiln and grate furnace incinerator: a case study in China.

    Science.gov (United States)

    Ma, Pan; Ma, Zengyi; Yan, Jianhua; Chi, Yong; Ni, Mingjiang; Cen, Kefa

    2011-10-01

    As one of the fastest developing countries, China is facing severe problems concerning hazardous waste treatment and disposal. This paper presents a new incineration technology and demonstration project in eastern China. The incineration system includes a rotary kiln, a grate furnace for burning out the kiln residue and a flue gas post-combustion chamber. Flue gas treatment and emission control is based on: a quench tower, followed by dry hydrated lime and activated carbon injection, a dual bag filter system, and a wet scrubber. It demonstrated that this incineration technology can effectively dispose of industrial hazardous waste with variable and complex characteristics. Gas emissions meet the demands of the Chinese Environmental Protection Association standard. PMID:21746756

  6. Simulation on Different Proportions of Coal and Natural Gas Co-combustion in a Rotary Lime Kiln

    Directory of Open Access Journals (Sweden)

    Hongyu Gu

    2011-06-01

    Full Text Available Co-combustion of coal and natural gas is a promising technology in the production of active lime. For this technology, proper fuel proportion of coal and natural gas (α is one of the key parameters that requires significant thought. By means of numerical simulation, contrast studies on co-combustion with five different fuel proportions were carried out. This paper firstly puts forward the models used to describe the system based on the actual conditions. Then, numerical simulation results were analysed in detail to illustrate the co-combustion process and the velocity and temperature distribution in the kiln. Finally, comparisons of high temperature region, char conversion, length of calcining zone, CO and NOx emission and total heat transfer rate to the material bed were made in order to make a decision on fuel proportion. Synthetically considering, α=30% is a balance between benefits and costs for the rotary lime kiln studied.

  7. WHITE CEMENT IN SUSTAINABLE DEVELOPMENT

    Directory of Open Access Journals (Sweden)

    Y.C.P RAMANA BABU

    2013-04-01

    Full Text Available India is one among the fast developing countries in the world in the areas of Infrastructure. Now a day, Carbon monoxide (CO and carbon dioxide (CO2 are the temporary atmospheric pollutants in the environment chiefly emitted from the fuel burning vehicles and street lights which lead to global warming and pose a major threat tothe survival and sustainable development. This paper deals with the principal purpose of use of white cement in pavement design which will take care of the Green house gases (i.e., CO and CO2 and also saves lot of money in the long run process. A small amount of these gases in environment can cause major problems over time. Use of white cement in composite pavement design where there is heavy traffic loads are acting as well as number of vehicles are more such as junctions, bus stops, check posts etc., can perform better and acts asenvironment friendly. Its light colour reflects more than bituminous pavement so that it can be easily identified and avoid accidents to some extent. White cement helps to lower the average bus stop, junction temperature providing comfort to the people because it has high solar reflectance there by reducing “urban heat island” effect. In addition to this it has some more advantages which increase the sustainability, durability and workability of the pavements.

  8. Cement replacement materials. Properties, durability, sustainability

    Energy Technology Data Exchange (ETDEWEB)

    Ramezanianpour, Ali Akbar [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Concrete Technology Center

    2014-04-01

    The aim of this book is to present the latest findings in the properties and application of Supplementary Cementing Materials and blended cements currently used in the world in concrete. Sustainability is an important issue all over the world. Carbon dioxide emission has been a serious problem in the world due to the greenhouse effect. Today many countries agreed to reduce the emission of CO2. Many phases of cement and concrete technology can affect sustainability. Cement and concrete industry is responsible for the production of 7% carbon dioxide of the total world CO2 emission. The use of supplementary cementing materials (SCM), design of concrete mixtures with optimum content of cement and enhancement of concrete durability are the main issues towards sustainability in concrete industry.

  9. Scanning electron microscopy analysis of dental cements

    Directory of Open Access Journals (Sweden)

    Radosavljević Radivoje D.

    2009-01-01

    Full Text Available The aim of this study was to compare in vitro the characteristics of different types of luting cements (zinc phosphate, glass-ionomer and resin based composite cement using scanning electron microscopy (SEM analysis and microleakage for the quality range of materials. Dental cements were mixed in accordance with the manufacturer's instructions and formed with posts in dental root canals of extracted teeth. The quality of cement was determined by SEM observation on horizontal sectioned roots with fixed posts according to specific pore and marginal gap diameter. The microleakage was measured on specimens immersed in Lofler (methylene blue solution. The mean values of the maximal diameter of pores, marginal gaps and microleakage of conventional cements are remarkably larger in comparison with composite luting agents. In conclusion, the quality and efficiency of composite luting agents in comparison with conventional cements are more successful in protecting the interior of tooth from penetration of oral fluids, bacteria and bacterial toxins into unprotected dentine.

  10. Deterioration and Degradation of Aquatic Systems Due to Brick Kiln Industries – A Study in Cachar District, Assam.

    OpenAIRE

    Sushmita; Mithra Dey

    2015-01-01

    Brick industries are unorganised, rural, small scale industries in Cachar district of Assam which play an important role in economic development of the entire region. It has been observed during the study that these brick industries are responsible for large scale environmental problems like land degradation, air pollution, water quality degradation and loss of biodiversity. The present study deals with the quality of water in the selected brick kilns in Cachar district and its degradation du...

  11. The study of Influencing Maintenance Factors on Failures of Two gypsum Kilns by Failure Modes and Effects Analysis (FMEA

    Directory of Open Access Journals (Sweden)

    Iraj Alimohammadi

    2014-06-01

    Full Text Available Developing technology and using equipment in Iranian industries caused that maintenance system would be more important to use. Using proper management techniques not only increase the performance of production system but also reduce the failures and costs. The aim of this study was to determine the quality of maintenance system and the effects of its components on failures of kilns in two gypsum production companies using Failure Modes and Effects Analysis (FMEA. Furthermore the costs of failures were studied. After the study of gypsum production steps in the factories, FMEA was conducted by the determination of analysis insight, information gathering, making list of kilns’ component and filling up the FMEA’s tables. The effects of failures on production, how to fail, failure rate, failure severity, and control measures were studied. The evaluation of maintenance system was studied by a check list including questions related to system components. The costs of failures were determined by refer in accounting notebooks and interview with the head of accounting department. It was found the total qualities of maintenance system in NO.1 was more than NO.2 but because of lower quality of NO.1’s kiln design, number of failures and their costs were more. In addition it was determined that repair costs in NO.2’s kiln were about one third of NO.1’s. The low severity failures caused the most costs in comparison to the moderate and low ones. The technical characteristics of kilns were appeared to be the most important factors in reducing of failures and costs.

  12. Design and development of a small scale lime kiln for production of custom-made lime binder

    Czech Academy of Sciences Publication Activity Database

    Válek, Jan; Matas, Tomáš; Jiroušek, Josef

    Glasgow: University of the West of Scotland, 2013 - (Hughes, J.) ISBN 978-1-903978-44-3. [Historic mortars conference /3./. Glasgow (GB), 11.09.2013-13.09.2013] R&D Projects: GA MK(CZ) DF11P01OVV010 Keywords : experimental lime kiln * small scale lime production * replicas of historic mortars * cultural heritage protection Subject RIV: AL - Art, Architecture, Cultural Heritage

  13. Respiratory symptoms and illnesses among brick kiln workers: a cross sectional study from rural districts of Pakistan

    Directory of Open Access Journals (Sweden)

    Shaikh Shiraz

    2012-11-01

    Full Text Available Abstract Background Occupational risk factors are one of the major causes of respiratory illnesses and symptoms, and account for 13% of chronic obstructive pulmonary disease and 11% of asthma worldwide. Majority of brick kilns in Pakistan use wood and coal for baking the bricks which makes the brick kiln workers susceptible to high exposure of air pollution. This study was designed to describe frequency of chronic respiratory symptoms and illnesses and study the association between these symptoms and different types of work. Methods This was a questionnaire based cross sectional survey conducted among the brick kiln workers in Larkana and Dadu districts, Sindh, Pakistan. A total of 340 adult men were assessed using translated version of the American Thoracic Society Division of Lung Disease (ATS-DLD questionnaire. Logistic regression analysis was done to determine the relationship between various socio-demographic and occupational factors (age, education, type of work, number of years at work, smoking status, and the respiratory symptoms and illnesses (chronic cough, chronic phlegm, wheeze, Chronic Bronchitis and asthma. Results Results of the study show that 22.4% workers had chronic cough while 21.2% reported chronic phlegm. 13.8% had two or more attacks of shortness of breath with wheezing. 17.1% workers were suffering from Chronic Bronchitis while 8.2% reported physician diagnosed asthma. Amongst the non-smoking workers 8.9% had Chronic Bronchitis. Multivariate analysis found that workers involved in brick baking were more likely to have Chronic Bronchitis (OR= 3.7, 95% CI 1.1-11.6, p= Conclusion A high frequency of respiratory symptoms and illnesses was observed among brick kiln workers. Age, nature of work and smoking were strong predictors of developing these symptoms and illnesses.

  14. Application of a rotary kiln for the treatment of carbonaceous materials of the selective waste polymer and biomass type

    Czech Academy of Sciences Publication Activity Database

    Kříž, Vlastimil; Bičáková, Olga; Náhunková, Jana

    Ostrava: VŠB – Technical University of Ostrava, 2011 - (Fečko, P.; Čablík, V.), 7-11 ISBN 978-80-248-2387-4. [International Conference on Environment and Mineral Processing /15./. Ostrava (CZ), 08.06.2011-10.06.2011] Institutional research plan: CEZ:AV0Z30460519 Keywords : rotary kiln * pyrolysis * biomass Subject RIV: DM - Solid Waste and Recycling

  15. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    OpenAIRE

    Konstantin Sobolev

    2003-01-01

    The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA) cement helps to improve its ecologi...

  16. Global Cement Industry: Competitive and Institutional Dimensions

    OpenAIRE

    Selim, Tarek; Salem, Ahmed

    2010-01-01

    The cement industry is a capital intensive, energy consuming, and vital industry for sustaining infrastructure of nations. The international cement market –while constituting a small share of world industry output—has been growing at an increasing rate relative to local production in recent years. Attempts to protect the environment in developed countries –especially Europe—have caused cement production plants to shift to countries with less stringent environmental regulations. Along with con...

  17. Characterization of cement composites with mineral additives

    OpenAIRE

    Korat, Lidija

    2015-01-01

    Doctoral dissertation is aimed at characterizing cement composites with mineral additives representing the industrial waste material (fly ash, granulated blast furnace slag and biomass fly ash). Their usage can replace high cement shares in individual cases and is, however, favourable due to the production costs reduction and environment burden decrease, including the decreased emission of greenhouse gases as well as lower energy use. Cement composites (in fresh or hardened state)...

  18. Premixed calcium silicate cement for endodontic applications

    OpenAIRE

    Persson, Cecilia; Engqvist, Håkan

    2011-01-01

    Calcium silicate-based materials (also called MTA) are increasingly being used in endodontic applications. However, the handling properties of MTA are not optimal when it comes to injectability and cohesion. Premixing the cements using glycerol avoids these issues. However, there is a lack of data on the effect of common cement variables on important properties of premixed cements for endodontic applications. In this study, the effects of liquid-to-powder ratio, amount of radiopacifier and am...

  19. Water dynamics in glass ionomer cements

    Science.gov (United States)

    Berg, M. C.; Jacobsen, J.; Momsen, N. C. R.; Benetti, A. R.; Telling, M. T. F.; Seydel, T.; Bordallo, H. N.

    2016-07-01

    Glass ionomer cements (GIC) are an alternative for preventive dentistry. However, these dental cements are complex systems where important motions related to the different states of the hydrogen atoms evolve in a confined porous structure. In this paper, we studied the water dynamics of two different liquids used to prepare either conventional or resin-modified glass ionomer cement. By combining thermal analysis with neutron scattering data we were able to relate the water structure in the liquids to the materials properties.

  20. Deterioration and Degradation of Aquatic Systems Due to Brick Kiln Industries – A Study in Cachar District, Assam.

    Directory of Open Access Journals (Sweden)

    Sushmita De

    2015-08-01

    Full Text Available Brick industries are unorganised, rural, small scale industries in Cachar district of Assam which play an important role in economic development of the entire region. It has been observed during the study that these brick industries are responsible for large scale environmental problems like land degradation, air pollution, water quality degradation and loss of biodiversity. The present study deals with the quality of water in the selected brick kilns in Cachar district and its degradation during Jan-Dec 2014. The existing water bodies are contaminated with different compounds and continuous siltation from the brick kilns. The research focuses on the variation of various physico-chemical parameters such as water temperature, pH, conductivity, Total alkalinity, Dissolved oxygen, Carbondioxide, Nitrate, Phosphate, Transparency in the selected water bodies. The studied ponds were found to be in degrading state with less productivity. Moreover, the result obtained showed the need and urgency to restore the physical, chemical and biological management tactics to conserve and preserve the ecological imbalance and disturbance in the hydro-geo-chemical and hydro-biological cycles that adversely affect the food chain and food web in the brick kiln affected aquatic bodies.

  1. Secular variation between 5 and 10c CE in Japan: remeasurements of 2000 samples collected between 1960-70's from Sueki earthenware kilns in Osaka.

    Science.gov (United States)

    Shibuya, H.; Mochizuki, N.; Hatakeyama, T.

    2015-12-01

    In Japan, archeomagnetic measurements are vigorously developed for years, though it is not well known to paleomagnetism community in english. One of the works is massive archeomagnetic study of Suemura kiln group carried out in Osaka University in 1960's to early 70's. More than 500 kilns were excavated in Sakai city and vicinities, Osaka Prefecture, Japan. The kiln group is called as Suemura Kilns, and are for Sueki earthenware of 5c to 10c CE. About 300 kilns were sampled and most of the samples were measured at the time, and the results are reported in e.g. Hirooka (1971) and Shibuya (1980). However, the results have significant scatter in direction, which may be due to the limitation of old astatic magnetometer measurements and handwriting graphic determination of magnetic direction, and/or the lack of demagnetization. We recently inherited many of those samples and remeasured them with spinner magnetometer applying alternation field demagnetization (afd). The magnetizations are generally very stable, as usual as other archeomagnetic samples, and afd does not change the magnetic direction mostly. However, significant number of sites show large scatter in magnetic directions, which might be due to the wrong identification of kiln floor or disturbance at the time of collapsing or excavation. Taking kilns of α95<4o, we recovered 131 paleomagnetic directions. Although third of them are dated by pottery shape chronology, the range of each pottery style is not precisely known and the relation of the baked floor and the potteries excavated around kilns are not always clear. The carbon dating of those kilns are very scares. Thus we first try to draw secular variation curve in declination-inclination plot. With the rough ages of those kilns, it is pretty easy to draw the SVC. It is also numerically determined taking the distance of each direction from nearest point in SVC and the velocity change of the SVC as penalty function, within a couple of degrees in the error

  2. Retention of Root Canal Posts: Effect of Cement Film Thickness, Luting Cement, and Post Pretreatment.

    Science.gov (United States)

    Sahafi, A; Benetti, A R; Flury, S; Peutzfeldt, A

    2015-01-01

    The aim of this study was to investigate the effect of the cement film thickness of a zinc phosphate or a resin cement on retention of untreated and pretreated root canal posts. Prefabricated zirconia posts (CosmoPost: 1.4 mm) and two types of luting cements (a zinc phosphate cement [DeTrey Zinc] and a self-etch adhesive resin cement [Panavia F2.0]) were used. After removal of the crowns of 360 extracted premolars, canines, or incisors, the root canals were prepared with a parallel-sided drill system to three different final diameters. Half the posts did not receive any pretreatment. The other half received tribochemical silicate coating according to the manufacturer's instructions. Posts were then luted in the prepared root canals (n=30 per group). Following water storage at 37°C for seven days, retention of the posts was determined by the pull-out method. Irrespective of the luting cement, pretreatment with tribochemical silicate coating significantly increased retention of the posts. Increased cement film thickness resulted in decreased retention of untreated posts and of pretreated posts luted with zinc phosphate cement. Increased cement film thickness had no influence on retention of pretreated posts luted with resin cement. Thus, retention of the posts was influenced by the type of luting cement, by the cement film thickness, and by the post pretreatment. PMID:25764045

  3. The influence of ultrasound on removal of prefabricated metal post cemented with different resin cements

    Directory of Open Access Journals (Sweden)

    Atiyeh Feiz

    2013-01-01

    Conclusion: Ultrasonic energy did not decrease the retention of posts cemented with Panavia or Maxcem Elite cements. Furthermore, it seems that there is no significant difference between removal force of self-etch (Panavia and the self-etch self-adhesive (Maxcem Elite resin cements.

  4. Case Study of the California Cement Industry

    OpenAIRE

    Coito, Fred; Powell, Frank; Worrell, Ernst; Price, Lynn; Friedmann, Rafael

    2005-01-01

    California is the largest cement producing state in the U.S., accounting for between 10 percent and 15 percent of U.S. cement production and cement industry employment. The cement industry in California consists of 31 sites that consume large amounts of energy, annually: 1,600 GWh of electricity, 22 million therms of natural gas, 2.3 million tons of coal, 0.25 tons of coke, and smaller amounts of waste materials, including tires. The case study summarized in this paper focused on providi...

  5. Immobilisation of radwaste in cement based matrices

    International Nuclear Information System (INIS)

    The solubilities and influence on cement pH are reported for calcium aluminate and aluminosulphate hydrates. The solubility of Ca(OH)2 is reported to 700 bars. Polymerization of C-S-H is investigated by NMR. Specific interactions of U6+ and iodine (I-, IO3-) with cement components are described. The impact of radiation on cements and the influence of higher temperature are documented. The role of dissolved Ca and CO2 in groundwaters as dissolution media for cements are reported. (author)

  6. Technical Note: Historic gypsum-kilns (Morata de Tajuña, Madrid

    Directory of Open Access Journals (Sweden)

    Llamas Borrajo, J. F.

    2007-08-01

    Full Text Available In the locality of Morata de Tajuña and surroundings there was an important settlement of gypsum pits and limekilns, together with other historical industries, now disappear. These activities were developed mainly during the 1960´s and 70´s, but its production decreased because of changes in the productive processes (substitution of discontinuous processes by continuous ones, higher kilns, etc. (1. Nevertheless, some of these furnaces still remain, as well as ancient workers who have provided important information. Within the research project funded by the Madrid´s Government, entitled: Industrial archaeology: Conservation of the mining and metallurgical heritage of Madrid (IV, ancient gypsum pits have been identified and inventoried. The ancient gypsiferous extraction history was recovered and the productive processes fluxes were reconstructed. The state of the heritage is evaluated and the conservation of some of the elements is recommended. Likewise, the intangible heritage was also investigated, being able to show a legend related with these kilns.En Morata de Tajuña y pueblos limítrofes hay una importante tradición yesera y calera, así como de otras industrias de materiales de la construcción ya desaparecidas, sobre todo en los años 60-70 del pasado siglo, debido a cambios en los sistemas productivos (paso de sistemas discontinuos a continuos, hornos mayores, etc. (1. Por eso aún se conservan algunos hornos y también viven antiguos productores, a los que hemos podido preguntar sobre los procesos productivos. En el marco de un proyecto de investigación de la Consejería de Educación de la Comunidad de Madrid titulado “Arqueología Industrial: conservación del patrimonio minero-metalúrgico madrileño (IV” se están identificando e inventariando viejas yeserías, recuperando la historia yesera local, reconstruyendo los flujos productivos y entrevistando a antiguos operarios. De esta manera, se pretende evaluar

  7. Acoustic evaluation of cementing quality using obliquely incident ultrasonic signals

    Institute of Scientific and Technical Information of China (English)

    Duan Wen-Xing; Qiao Wen-Xiao; Che Xiao-Hua; Xie Hui

    2014-01-01

    Ultrasonic cement bond logging is a widely used method for evaluating cementing quality. Conventional ultrasonic cement bond logging uses vertical incidence and cannot accurately evaluate lightweight cement bonding. Oblique incidence is a new technology for evaluating cement quality with improved accuracy for lightweight cements. In this study, we simulated models of acoustic impedance of cement and cementing quality using ultrasonic oblique incidence, and we obtained the relation between cementing quality, acoustic impedance of cement, and the acoustic attenuation coeffi cient of the A0-mode and S0-mode Lamb waves. Then, we simulated models of different cement thickness and we obtained the relation between cement thickness and the time difference of the arrival between the A0 and A0′ modes.

  8. Microscopic evaluation regarding time behavior of orthodontic cements used for disjunctor cementing

    Directory of Open Access Journals (Sweden)

    Ruxandra Bartok

    2015-11-01

    Full Text Available In order to fulfill their function, orthodontic devices must be cemented on teeth using orthodontic rings. The retention of the orthodontic ring is influenced mainly by the type of dental-ring adhesion. This study was initiated to determine possible microleakage events while using zinc phosphate cement Adhesor (Spofa Dental, conventional glass ionomer Ketac Cem (3M ESPE and Fuji Ortho (GC and a compomer Transbond Plus (3M Unitek. The results of the study are consistent with those reported in the literature reference, the compomer is the preferred adhesive material for cementing the orthodontic rings, compared to conventional glass ionomer cements and zinc-phosphate cement.

  9. Method for determining effective flame emissivity in a rotary kiln incinerator burning solid waste

    Institute of Scientific and Technical Information of China (English)

    Jin-cai DU; Qun-xing HUANG; Jian-hua YAN

    2012-01-01

    Temperature is the most important parameter for the improvement of combustion efficiency and the control of pollutants.In order to obtain accurate flame temperatures in a rotary kiln incinerator using non-intrusive thermographic method,the effective flame emissivity was studied.A combined narrow- and wide-band model and Mie scattering method were used to calculate the radiative properties for gases and fly-ash particles under different combustion conditions.The effects of the air/waste ratio and fly-ash particles on the effective flame emissivity were discussed.The results of numerical calculations showed that the effective emissivity decreased from 0.90 to 0.80 when the air/waste ratio increased from 1.0 to 1.8,and the effect of the fly-ash particles was ignorable under the conditions discussed in this paper.Experimental measurement results indicated that the accuracy of the thermographic temperature measurements improved significantly if the setting of the flame emissivity was adjusted according to the air/waste ratio.

  10. Thermal Treatment of Mercury Mine Wastes Using a Rotary Solar Kiln

    Directory of Open Access Journals (Sweden)

    Andrés Navarro

    2014-01-01

    Full Text Available Thermal desorption, by a rotary kiln of mercury contaminated soil and mine wastes, has been used in order to volatilize mercury from the contaminated medium. Solar thermal desorption is an innovative treatment that uses solar energy to increase the volatility of contaminants, which are removed from a solid matrix by a controlled air flow system. Samples of soils and mine wastes used in the experiments were collected in the abandoned Valle del Azogue mine (SE, Spain, where a complex ore, composed mainly of cinnabar, arsenic minerals (realgar and orpiment and stibnite, was mined. The results showed that thermal treatment at temperatures >400 °C successfully lowered the Hg content (2070–116 ppm to <15 mg kg−1. The lowest values of mercury in treated samples were obtained at a higher temperature and exposition time. The samples that showed a high removal efficiency (>99% were associated with the presence of significant contents of cinnabar and an equivalent diameter above 0.8 mm.

  11. Processing of maize plants by rotary kiln pyrolysis; Veredlung von Maispflanzen durch Pyrolyse im Drehrohrreaktor

    Energy Technology Data Exchange (ETDEWEB)

    Klose, W.; Wiest, W. [Kassel Univ. (Gesamthochschule) (Germany). Inst. fuer Thermische Energietechnik

    1996-12-31

    The fuel quality of maize plants is to be characterized by short, elementary and thermonalysis. The plants will be pyrolyzed in order to facilitate transport and storage. The formal kinetic parameters of three parallel reactions describing solid matter decomposition are defined by means of TG-DSC, and the reaction enthalpy is measured. Pyrolysis experiments in a rotary kiln converter in the kg range show a strong dependence of the product spectrum on process temperature. In particular, the pyrolysis gas yield increases with temperature at the expense of pyrolysis oil and water. (orig) [Deutsch] Zur energetischen Nutzung von Kulturpflanzen wird die brennstofftechnische Charakterisierung von Maispflanzen durch Kurz-, Elementar- und Thermoanalyse durchgefuehrt. Zur Reduzierung des Aufwands fuer Transport und Lagerung sollen die Pflanzen pyrolysiert weren. Mit Hilfe der TG-DSC werden formalkinetische Parameter von drei Parallelreaktionen zur Beschreibung der Feststoffzersetzung bestimmt und die Reaktionsenthalpie gemessen. Pyrolyseversuche in einem Drehrohrreaktor im Kilogramm-Massstab ergeben eine starke Abhaengigkeit des Produktspektrums von der Prozesstemperatur. Insbesondere steigt die Pyrolysegasausbeute auf Kosten der Bildung von Pyrolyseoel und Wasser mit der Temperatur stark an. (orig)

  12. Research of mercury emission characteristics from cement kilns%水泥窑烟气汞排放特征的研究

    Institute of Scientific and Technical Information of China (English)

    苗杰; 张辰; 王相凤; 刘宇; 张凡; 郭亮; 王凡; 钱枫

    2015-01-01

    对4个生产规模分别为3 200、4 000 t/d的水泥窑烟气中汞排放浓度进行测试,并计算水泥窑烟气汞排放系数.结果表明,水泥窑窑尾除尘后,烟气汞的排放质量浓度为13.70~66.85 μg/m3,汞的脱除率为55.55%~80.65%,窑尾除尘后汞排放系数为79.91~206.57mg(以每吨熟料计).水泥窑烟气汞排放系数与规模、原料有关.

  13. PO43 Removal by and Permeability of Industrial Byproducts and Minerals: Granulated Blast Furnace Slag, Cement Kiln Dust, Coconut Shell Activated Carbon, Silica Sand and Zeolite

    Science.gov (United States)

    Excess aqueous concentration of phosphate degrades the overall water quality of the receiving surface waters in a cumulatively damaging process referred to as eutrophication. Adsorption of excess phosphate has proven to be the most effective, and economical methods of phosphate removal from such wat...

  14. The influence of cement type and temperature on chloride binding in cement paste

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Korzen, Migge Sofie Hoffmann; Skibsted, Jørgen

    1998-01-01

    This paper describes effects of cement type and temperature on chloride binding in cement paste, which is an important subject in relation to life-time modelling of reinforced concrete structures. The influence of cement type on chloride binding is investigated by substituting cement with pure...... cement clinker. Both theoretical considerations and experimental data for chloride binding in cement pastes are presented. A physico-chemically based model to describe the influence of temperature on physical binding of chloride is presented. Solid-state 27Al and 29Si magic-angle spinning (MAS) nuclear...... magnetic resonance (NMR) spectroscopy has been used for quantification of the anhydrous and hydrated aluminate and silicate phases in the chloride exposed cement pastes. The 27Al isotropic chemical shift and nuclear quadrupole coupling is reported for a synthetic sample of Friedel's salt, Ca2Al(OH)6Cl×2H2O....

  15. Cements in radioactive waste management. Characterization requirements of cement products for acceptance and quality assurance purposes

    International Nuclear Information System (INIS)

    Cementitious materials are used as immobilizing matrices for low (LLW) and medium-level wastes (MLW) and are also components of the construction materials in the secondary barriers and the repositories. This report has concerned itself with a critical assessment of the quality assurance aspects of the immobilization and disposal of MLW and LLW cemented wastes. This report has collated the existing knowledge of the use and potential of cementitious materials in radioactive waste immobilization and highlighted the physico-chemical parameters. Subject areas include an assessment of immobilization objectives and cement as a durable material, waste stream and matrix characterization, quality assurance concepts, nature of cement-based systems, chemistry and modelling of cement hydration, role and effect of blending agents, radwaste-cement interaction, assessment of durability, degradative and radiolytic processes in cements and the behaviour of cement-based matrices and their near-field interactions with the environment and the repository conditions

  16. Copper Slag Blended Cement: An Environmental Sustainable Approach for Cement Industry in India

    Directory of Open Access Journals (Sweden)

    Jagmeet Singh

    2016-04-01

    Full Text Available Indian cement industry is facing environmental issue of emission of carbon dioxide (CO2, a greenhouse gas. Blended cements including supplementary cementitious materials are substitute of Portland cement to reduce CO2 emission. The present paper investigates theappropriateness of copper slag (CS as supplementary cementitious material. Strength properties and hydration of mixes were determined at different replacement levels of CS with cement. Compressive, flexural and tensile strength of each mix was found out at different curing periods. The hydration of cement was investigated through X-ray diffraction (XRD. The strength test results showed that substitution of up to 20% of CS can significantly replace Portland cement.XRD test results were corresponding to strength test results. The present study encourages the utilization of CS as supplementary cementitious material to make economical and environmentally sustainable blended cement

  17. 21 CFR 872.3275 - Dental cement.

    Science.gov (United States)

    2010-04-01

    ... DENTAL DEVICES Prosthetic Devices § 872.3275 Dental cement. (a) Zinc oxide-eugenol—(1) Identification. Zinc oxide-eugenol is a device composed of zinc oxide-eugenol intended to serve as a temporary tooth... chapter subject to § 872.9. (b) Dental cement other than zinc oxide-eugenol—(1) Identification....

  18. A Pause for China's Cement Industry

    Institute of Scientific and Technical Information of China (English)

    Li Zhen

    2009-01-01

    @@ Cement industry suffers excess productionWith the advent of global financial crisis,the Chinese government has laid out a stimulus package on infrastructure construction.Driven by the investment spree,China's cement makers are flocking to expand output capacity,which is now leading the industry into a much-higher-thanneeded state.

  19. Pre-portland cements and geopolymers

    Czech Academy of Sciences Publication Activity Database

    Hanzlíček, Tomáš; Perná, Ivana; Ertl, Z.; Miller, S.M.

    2012-01-01

    Roč. 9, č. 1 (2012), s. 57-62. ISSN 1214-9705 Institutional research plan: CEZ:AV0Z30460519 Keywords : caementum * cement itious * calcareous cement Subject RIV: JN - Civil Engineering Impact factor: 0.530, year: 2011 http://www.irsm.cas.cz/materialy/acta_content/2012_01/5_Hanzlicek.pdf

  20. Chloride ingress in cement paste and mortar

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Hansen, Per Freiesleben; Coats, Alison M.; Glasser, Fred P.

    1999-01-01

    In this paper chloride ingress in cement paste and mortar is followed by electron probe microanalysis. The influence of several paste and exposure parameters on chloride ingress are examined (e.g., water-cement ratio, silica fume addition, exposure time, and temperature), The measurements are...

  1. Synthesis of pure Portland cement phases

    DEFF Research Database (Denmark)

    Wesselsky, Andreas; Jensen, Ole Mejlhede

    2009-01-01

    Pure phases commonly found in Portland cement clinkers are often used to test cement hydration behaviour in simplified experimental conditions. The synthesis of these phases is covered in this paper, starting with a description of phase relations and possible polymorphs of the four main phases in...

  2. Investigation of a Hardened Cement Paste Grout

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro; Sørensen, Eigil Verner

    This report documents a series of tests performed on a hardened cement paste grout delivered by the client, Det Norske Veritas A/S.......This report documents a series of tests performed on a hardened cement paste grout delivered by the client, Det Norske Veritas A/S....

  3. A note on cement in asteroids

    CERN Document Server

    Bilalbegovic, G

    2016-01-01

    Cement mineral tobermorite was formed in hydrothermal experiments on alternation of calcium-aluminum-rich inclusions (CAIs) in carbonaceous chondrite meteorites. Unidentified bands at 14 microns were measured for CAIs and the matrix of the Allende meteorite sample, as well as for Hektor and Agamemnon asteroids. The presence of cement nanoparticles may explain the feature at 14 microns.

  4. Conditioning of radioactive waste solutions by cementation

    International Nuclear Information System (INIS)

    For the cementation of the low and intermediate level evaporator concentrates resulting from the reprocessing of spent fuel numerous experiments were performed to optimize the waste form composition and to characterize the final waste form. Concerning the cementation process, properties of the waste/cement suspension were investigated. These investigations include the dependence of viscosity, bleeding, setting time and hydration heat from the waste cement slurry composition. For the characterization of the waste forms, the mechanical, thermal and chemical stability were determined. For special cases detailed investigations were performed to determine the activity release from waste packages under defined mechanical and thermal stresses. The investigations of the interaction of the waste forms with aqueous solutions include the determination of the Cs/Sr release, the corrosion resistance and the release of actinides. The Cs/Sr release was determined in dependence of the cement type, additives, setting time and sample size. (orig./DG)

  5. CO2 Capture by Cement Raw Meal

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll;

    2013-01-01

    The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used as the...... sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone....... The CO2 capture capacity of limestone in the raw meal is lower than for pure limestone. The difference in the CO2 capture capacity decreases with an increase in cycle number. The calcination conditions and composition are major factors that influence the CO2 capture capacity of limestone. At 850 °C in...

  6. Energetically Modified Cement (EMC) - Performance Mechanism

    Energy Technology Data Exchange (ETDEWEB)

    Ronin, Vladimir; Elfgren, Lennart [Luleaa Univ. of Technology (Sweden). Centre for High Performance Cement

    2003-03-01

    Energetically Modified Cements, EMC, made of intensively milled cement (50%) and fillers (50%) of quartz or fly ash have been compared to blends of Ordinary Portland Cement, OPC, and fillers. The EMCs have better properties than other blends and are comparable to unblended OPC. This remarkable fact can probably be explained as follows. The grinding process reduces the size of both cement grains and fillers. This combined with the creation of micro defects gives the ground cement a very high degree of hydration. The increased early hydration and a better distribution of hydration products results in an extensive pore size refinement of the hardened binder. This pore size refinement leads to a favorably reduced permeability and diffusivity and very good mechanical properties.

  7. Pack cementation coatings for alloys

    Energy Technology Data Exchange (ETDEWEB)

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  8. Cements with low Clinker Content

    Science.gov (United States)

    García-Lodeiro, I.; Fernández-Jiménez, A.; Palomo, A.

    2015-11-01

    Hybrid alkaline cements are multi-component systems containing a high percentage of mineral additions (fly ash, blast furnace slag), low proportions (alkaline activators. The substantially lower amount of clinker needed to manufacture these binders in comparison to ordinary Portland cement is both economically and ecologically beneficial. Their enormous versatility in terms of the raw materials used has made them the object of considerable interest. The present study explored the mechanical strength of binary blends mixes; B1= 20% clinker (CK) + 80% fly ash (FA) and B2=20% clinker + 80% blast furnace slag (BFS), both hydrated in the presence and absence of an alkaline activator specifically designed for this purpose. The use of the activator enhanced the development of early age strength considerably. All the hydrated matrices were characterised with XRD, SEM/EDX and (29Si and 27Al) NMR. The use of the alkaline activator generated reaction products consisting primarily of a mix of gels ((N,C)-A-S-H and C-A-S-H) whose respective proportions were found to depend upon system composition and initial reactivity.

  9. Cement and concrete options paper

    International Nuclear Information System (INIS)

    Greenhouse gas emissions associated with the production of concrete are projected to increase from 10.5 million tonnes in 1990 to almost 14 million tonnes in 2010. Over half of this amount will be non-energy related emissions of carbon dioxide resulting from the conversion of limestone to lime. According to this report by industry experts, the industry has an excellent record of improving energy efficiency and there are few easy gains remaining. Nevertheless, improvements in energy efficiency and fuel use, increased use of concrete where it can be shown to result in net reduction of GHG emissions, and partial replacement of cement by supplementary cementitious materials that involve no additional generation of GHGs, could yield an approximate reduction in carbon dioxide emissions of nearly seven million tons in 2010. The industry proposes three measures to realise these benefits: (1) encouraging replacement of fossil fuels by otherwise waste material, (2) encouraging increased use of concrete in constructing houses and roads, and (3) encouraging increased use of supplementary cementing materials. The industry is opposed to carbon or energy taxes that increase the cost of doing business, on the grounds that such taxes would adversely affect the industry's competitive position internationally. tabs

  10. Analysis of Waste Gas Volume and Pollutants Reduction Potential for Cement Industry in China%我国水泥工业废气量减排与污染物减排潜力分析

    Institute of Scientific and Technical Information of China (English)

    王红梅; 刘宇; 王凡; 都基峻; 张凡; 石应杰

    2015-01-01

    水泥工业是颗粒物等大气污染物排放量较大的行业,因排放标准中颗粒物等污染物浓度限值已非常严格,依靠加严标准减排污染物的空间已经越来越小,标准减排难以使水泥工业实现更高的减排目标。水泥生产多个工序会排放废气,在排放标准限值不变的条件下,各类废气的排放总量决定了颗粒物等污染物的排放总量。通过实例分析得出利用窑头余风再循环、减少窑头喂煤一次风比例和分解炉喂煤风机的风量可实现高温废气量的减排,利用窑头窑尾低温废热进行烘干物料可实现低温烘干废气量的减排,将常温废气作为水泥窑窑头和分解炉煤粉的助燃空气可实现常温废气量的减排,进一步分析了通过废气量减排可实现颗粒物等污染物的减排量。%Cement industry yields a large air pollution emission including particulate matters.As the particulate concentration limits in the industrial emission standard has been very strict, it leaves smaller and smaller space to further reduce the pollutant emission by setting stricter standard limits.Therefore, the emission reduction by standard has been difficult to make cement industry to achieve a higher reduction target.There are several processes in cement production that emit waste gases.Under the same emission standard limits, the total emissions of various pollutants will be determined by the total waste gas volumes of various kinds.Through case studies, it was shown that the kiln end afterwinds could be recycled to reduce the primary air ratio in kiln end coal feeding and the coal-feeding fan air volume in calcining combustors, so as to realize reduction of high-temperature waste gas volume. The cement kiln end low-temperature waste heat could be used to dry materials and thus realize reduction of waste gas volume in low-temperature drying.The room-temperature exhaust gas could be used as pulverized coal combustion air

  11. Assessment of environmental pollution from brick kilns and their impacts on human health in Bangladesh

    International Nuclear Information System (INIS)

    Bricks are the most essential component for expanding urbanization in Bangladesh. Brick kilns situated all over the country meet the demand of these bricks. But brick fields are causing some environmental problems too. The objective of this study is to identify the pattern of energy consumption in brick fields as well as their impacts on the environment. An attempt has been made to estimate the emission of pollutants (Green house gases and non- green house gases) from brick fields to assess the impacts of the pollutants on human health of the surrounding areas. In Bangladesh, the total number of brick fields is around 6000. Brick fields use coal, wood fuel and crude a mainly for burning bricks in the kiln. Estimation reveals that in Bangladesh for the years 2003-2004, the coal required was 1800 kton while the wood fuel required was 1260 kton. Estimation also reveals that for Bangladesh the annual emission of the pollutants are 7505931.01 tons CO/sub 2/, 943.93 tons CH/sub 4/, 128.40 tons N/sub 2/O, 21763.49 tons NO/sub x/, 40777.21 tons CO, 1698.48 tons NMVOC and 176223.04 tons SO/sub 2/. CO/sub 2/ emission is the most prominent from brick burning. Estimation shows that, for the present level of CO/sub 2/ emission in Bangladesh yearly afforestation required is about 1.4 x 10/sup 9/9 m/sup 2/ area. The emission causes some health problems among both the workers and local inhabitants. The concentration persist around brick fields (200 m) is very high and is 3000 micro g/m/sup 3/ for SO/sub 2/ and 300 micro g/m/sup 3/ for NO/sub x/ and PM-10 during winter, while for summer the concentration is 1000 micro g/m/sup 3/ and 125 micro g/m/sup 3/ respectively. From the high concentration of these pollutants people face some of the health problems. About 30% of the workers suffer from dizziness while 60% feel fatigue. The headache is the most common problem of all the workers and 75% suffer from it. Those working for many years feel fatigue more than the new comers, 55% and 3

  12. Extraoral Cementation Technique to Minimize Cement-Associated Peri-implant Marginal Bone Loss: Can a Thin Layer of Zinc Oxide Cement Provide Sufficient Retention?

    Science.gov (United States)

    Frisch, Eberhard; Ratka-Krüger, Petra; Weigl, Paul; Woelber, Johan

    2016-01-01

    This report describes the use of laboratory-fabricated crown intaglio replicas for extraorally prepared cementation of fixed restorations to implants. This technique minimizes excess cement and may therefore reduce the risk of cement-related marginal peri-implant bone loss. It is unclear whether the remaining thin layer of luting agent provides sufficient retention if low-adhesive zinc oxide (ZnO) cement is used. In 85 consecutive patients, 113 single crowns were cemented to implants using extraoral cementation technique (ECT) and ZnO cement. All patients were followed for 6 months and investigated for decementation. Seven events of decementation (incidence: 6.19%) were found in 7 patients (8.24%). ECT may represent a viable cementation technique for implant-supported single crowns, even using low-adhesion cements. PMID:27479343

  13. Modelling Quartz Cementation of Quartzose Sandstones

    Energy Technology Data Exchange (ETDEWEB)

    Wangen, Magnus

    1999-10-01

    Porosity estimation in sandstones is an important part of oil reservoir quality estimations, as porosity is lost during burial because of mechanical compaction and quartz cementation. In this report, cementation of quartzose sandstones is modelled assuming that the main source of silica is quartz dissolved at stylolites. The cementation process is shown to operate in one of two different regimes depending on the Damkohler number for diffusion. The regime, where diffusion of silica from the stylolites is a faster process than precipitation, is characterized by a nearly constant supersaturation between the stylolites. This regime, which spans the depth interval of quartz cementation for close stylolites, allows approximate analytical expressions for the porosity evolution as a function of time and temperature. An expression is derived for the temperature where half the initial porosity is lost during constant burial along constant thermal gradient. This expression is used to study the sensitivity of all parameters which enter the cementation process. The cementation process is shown to be particularly sensitive to the activation energy for quartz dissolution. The expression for the porosity decrease under constant burial is generalized to any piecewise linear burial and temperature history. The influence of the burial histories on the cementation process is studied. 32 refs., 16 figs., 1 tab.

  14. PIXE analysis of proto-porcelain excavated from the Huoshaoshan kiln site in Deqing County, Zhejiang Province

    International Nuclear Information System (INIS)

    Background: Zhejiang Province is an important producing area of proto-porcelain. Huoshaoshan kiln site in Deqing County is the only kiln known currently for firing proto-porcelain from the late Western Zhou Dynasty to the late Spring and Autumn Period. Also it is the earliest kiln site unearthed for only firing proto-porcelain so far. It is of great significance for the exploration of Chinese early celadon firing technology. Purpose: The aim is to disclose the elemental characteristics of these proto-porcelains and study the sources of the raw materials and relationship between these proto-porcelains. Methods: We selected 18 samples made at the early period (from the late Western Zhou Dynasty to the early Spring and Autumn Period), 15 samples made at the middle and last period (the last period of the middle Spring and Autumn Period), and 17 samples made at the last period (the last period of the late Spring and Autumn Period). Proton Induced X-ray Emission (PIXE) was used to analyze these samples and measure the chemical compositions of these proto-porcelains. The factor analysis is used to study the sources of the raw materials and relationship between these proto-porcelains made in the different periods. Results: The results show that for the raw materials of body and glaze, the proto-porcelains at the last period are different from those at the early period, while the same as those at the middle and last period. Conclusion: PIXE combining with factor analysis can be used to study effectively the sources of the raw materials and relationship between these proto-porcelains. (authors)

  15. THE ARTISTIC STYLE OF GUAN KILN CELADON DURING THE SOUTHERN SONG DYNASTY%南宋官窑青瓷的艺术风格

    Institute of Scientific and Technical Information of China (English)

    余卫华

    2011-01-01

    Song dynasty is the peak period of Chinese ceramic art, among which, Southern Song dynasty Guan Kiln celadon is the most graceful bearing. Based on documents and archaeological materials, the paper expounds the genesis of Song dynasty Guan Kiln, explores the artistic style, and analyses the formation causes of the artistic style of southern Song dynasty Guan Kiln.%宋代是中国陶瓷艺术的巅峰期,其中又以南宋官窑青瓷最具风神.文章以出土实物、传世品和文献资料为基础,论述了官窑的缘起,探讨了南宋官窑青瓷的艺术风格,分析了南宋官窑青瓷艺术风格的成因.

  16. Effect of cements on fracture resistance of monolithic zirconia crowns

    OpenAIRE

    Nakamura, Keisuke; Mouhat, Mathieu; Nergård, John Magnus; Lægreid, Solveig Jenssen; Kanno, Taro; Milleding, Percy; Örtengren, Ulf

    2016-01-01

    Abstract Objectives The present study investigated the effect of cements on fracture resistance of monolithic zirconia crowns in relation to their compressive strength. Materials and methods Four different cements were tested: zinc phosphate cement (ZPC), glass-ionomer cement (GIC), self-adhesive resin-based cement (SRC) and resin-based cement (RC). RC was used in both dual cure mode (RC-D) and chemical cure mode (RC-C). First, the compressive strength of each cement was tested according to a...

  17. Laboratory studies on the longevity of cement grouts

    International Nuclear Information System (INIS)

    This paper describes laboratory studies of the longevity of cement-based grouts being carried out as part of the International Stripa Project Phase III. The longevity properties determined for a reference grout (90% Sulphate Resistant Portland Cement, 10% silica fume, 0.4< water/cement<0.6 and superplasticizer) are compared with those of a slag cement grout. Laboratory tests have been carried out to determine the following: the mechanistic function of superplasticizer in fresh cement pastes; the leachability of the sorbed superplasticizer and its location in the structure of hardened cement paste; and the general leaching properties of selected cement-based grouts

  18. Geochemical modelling of long-term cement degradation

    International Nuclear Information System (INIS)

    The objective of this study was to investigate geochemical reactions related to long-term cement degradation caused by interaction with groundwater using a geochemical model. The results from modelling showed changes in chemical composition of pore water and cement compounds resulted from cement hydration and degradation. In this study, the volume of each cement compound was also calculated using a geochemical model. The porosity of cement caused by degradation was estimated using the change in volume of each cement compound. The results from this study provide important information to evaluate long-term durability of cement in groundwater system, which is closely related to the safety of radioactive waste disposal repository

  19. Comparison of medieval decorated floor-tiles with clay and tile fragments from the kilns at Bistrup

    International Nuclear Information System (INIS)

    In 1976 two tile kilns with numerous wasters of ornamented tiles were excavated at Bistrup near Roskilde. Identical ornaments had earlier been found on floor-tiles from seven sites, mainly churches, in north and east Zealand. The question arose whether some of these tiles were made locally or whether all tiles carrying this particular ornamentation were made at Bistrup. Preliminary results obtained from a comparison of the tiles with material from Bistrup means of neutron activation analysis indicate that not all tiles were made at Bistrup. (author)

  20. The economic benefits of sorting SPF lumber to be kiln-dried on the basis of initial moisture content

    International Nuclear Information System (INIS)

    This study evaluates the economic benefits of sorting green lumber into moisture content classes before kiln-drying. Laser moisture sensing technology was implemented in the sawmill for sorting purposes. The grade outturn and energy savings resulting from shortened drying times were examined. The final moisture content distribution resulting from moisture sorting did not show overdrying or underdrying. Based on grade outturn, the benefits were as much as $15.94 per thousand board feet (MBF) for 2 by 4 by 16 lumber and $19.66 per MBF for 2 by 6 by 16 lumber; energy savings were $1.88 per thousand board feet

  1. Fracture model for cemented aggregates

    Directory of Open Access Journals (Sweden)

    Aleksander Zubelewicz

    2013-01-01

    Full Text Available A mechanisms-based fracture model applicable to a broad class of cemented aggregates and, among them, plastic-bonded explosive (PBX composites, is presented. The model is calibrated for PBX 9502 using the available experimental data under uniaxial compression and tension gathered at various strain rates and temperatures. We show that the model correctly captures inelastic stress-strain responses prior to the load peak and it predicts the post-critical macro-fracture processes, which result from the growth and coalescence of micro-cracks. In our approach, the fracture zone is embedded into elastic matrix and effectively weakens the material's strength along the plane of the dominant fracture.

  2. Thermal behavior of asphalt cements

    International Nuclear Information System (INIS)

    Asphalt cements are highly complex mixtures of hydrocarbon molecules whose thermal behavior is of prime importance for petroleum and road industry. From DSC, the determination of several thermal properties of asphalts is given, e.g. glass-transition temperature and crystallized fraction content.The dissolution of a pure n-paraffin CnH2n+2 in an asphalt, as seen by DSC, should be a single peak. For 20g of these glasses change with time and temperature. The formation of the crystallized phases is superposed to the enthalpic relaxation of the glasses, making a kinetic study very difficult. (Copyright (c) 1998 Elsevier Science B.V., Amsterdam. All rights reserved.)

  3. Silica Transport and Cementation in Quartz Aggregates

    Science.gov (United States)

    Pebble, C.; Farver, J.; Onasch, C.; Winslow, D.

    2008-12-01

    Silica transport and cementation in quartz aggregates have been experimentally investigated. Starting materials include a natural quartz arenite (Pocono sandstone), sized clasts of synthetic quartz, and sized grains of disaggregated natural sandstones. Experimental charges consisted of amorphous silica powder (~25 mg), AlCl3 powder (~3 mg), 25 wt% NaCl brine solution (~20 mg), and the starting material (~150 mg). The charges were weld-sealed in gold capsules and run in cold-seal pressure vessels at 300°C to 600°C at 150 MPa confining pressure for up to 4 weeks. Detailed calibrations of the furnaces indicate the maximum temperature variation across the length of the sample charges (3-7mm) was vacuum impregnated with epoxy containing a blue dye and sawn in half along the long axis of the sample charge. The nature and amount of silica transport and cementation in the samples was determined by a combination of Cathodoluminescence (CL), Light Microscopy (LM), and Scanning Electron Microscopy (SEM). Photomosaics of the samples were collected and the amount of cement, porosity, and average grain sizes were determined by point-counting. The cement was easily recognized from the quartz grains by the difference in luminescence. The experiments indicate that the presence of amorphous silica results in rapid silica cementation in quartz aggregates (e.g., up to 12% cement by volume in 4 weeks at 450°C). The amount of cementation is a function of substrate type, time, temperature, and ionic strength of the brine. The rate of silica transport through the length of the experimental charge appears to be limited by the silica solubility and its rapid depletion by cementation. Although most of the cement was derived from the amorphous silica, evidence for local dissolution-precipitation was observed. The experiments demonstrate that the mobility of silica, and consequent precipitation of cement, does not require a temperature or pressure gradient as is commonly assumed. Rather

  4. INFLUENCE OF GLASS CULLET IN CEMENT PASTES

    Institute of Scientific and Technical Information of China (English)

    A.Karamberi; E.Chaniotakis; D.Papageorgiou; A.Moutsatsou

    2006-01-01

    The present study investigates glass and cement compatibility with a view to use glass as a cement replacement. Amber, flint and green glasses were chosen due to their prevalence in the Greek market as packaging materials. The factors under investigation were the pozzolanicity of the glass cullet, the hydration rate and the mechanical strength development of the cement pastes, as well as the expansion of the specimens due to alkali-silica reaction.Moreover, the potential enhancement of glass pozzolanic activity was examined. The results of the study were encouraging to show the potentiality of utilising glass cullet in cementitious products.

  5. Shrinkage Properties of Cement Stabilized Gravel

    DEFF Research Database (Denmark)

    Lund, Mia Schou Møller; Hansen, Kurt Kielsgaard

    2014-01-01

    shrinkage properties of cement stabilized gravel have been documented under various temperature and relative humidity conditions. Two cement contents corresponding to a 28-days compressive strength of 6.2 MPa and 12.3 MPa have been tested and compared. It is found that the coefficient of linear expansion...... for the two cement contents is 9.9 × 10-6 ⁰C-1 and 11.3 × 10-6 ⁰C-1, respectively. Furthermore, it is found that reflecting cracking can mainly be explained by temperature dependent shrinkage rather than moisture dependent shrinkage....

  6. Operating experience with KRAFTWERK UNION cementation line

    International Nuclear Information System (INIS)

    A facility is described designed for fixation in a cement matrix of the radioactive concentrate produced by thickening waste water from the Bohunice nuclear power plant. The cementation line output is 0.6 m3 concentrate/h. The concentrate is put in 200 l drums. The individual operating units, cement management, air conditioning, dosimetric monitoring and the building part are described. The requirements for the operators and the assessment of the quality of raw materials and the product are discussed. (M.D.). 3 figs., 4 refs

  7. Reinforcement of osteosynthesis screws with brushite cement.

    Science.gov (United States)

    Van Landuyt, P; Peter, B; Beluze, L; Lemaître, J

    1999-08-01

    The fixation of osteosynthesis screws remains a severe problem for fracture repair among osteoporotic patients. Polymethyl-methacrylate (PMMA) is routinely used to improve screw fixation, but this material has well-known drawbacks such as monomer toxicity, exothermic polymerization, and nonresorbability. Calcium phosphate cements have been developed for several years. Among these new bone substitution materials, brushite cements have the advantage of being injectable and resorbable. The aim of this study is to assess the reinforcement of osteosynthesis screws with brushite cement. Polyurethane foams, whose density is close to that of cancellous bone, were used as bone model. A hole was tapped in a foam sample, then brushite cement was injected. Trabecular osteosynthesis screws were inserted. After 24 h of aging in water, the stripping force was measured by a pull-out test. Screws (4.0 and 6.5 mm diameter) and two foam densities (0.14 and 0.28 g/cm3) were compared. Cements with varying solid/liquid ratios and xanthan contents were used in order to obtain the best screw reinforcement. During the pull-out test, the stripping force first increases to a maximum, then drops to a steady-state value until complete screw extraction. Both maximum force and plateau value increase drastically in the presence of cement. The highest stripping force is observed for 6.5-mm screws reinforced with cement in low-density foams. In this case, the stripping force is multiplied by 3.3 in the presence of cement. In a second experiment, cements with solid/liquid ratio ranging from 2.0 to 3.5 g/mL were used with 6.5-mm diameter screws. In some compositions, xanthan was added to improve injectability. The best results were obtained with 2.5 g/mL cement containing xanthan and with 3.0 g/mL cements without xanthan. A 0.9-kN maximal stripping force was observed with nonreinforced screws, while 1.9 kN was reached with reinforced screws. These first results are very promising regarding screw

  8. Effect of cementing technique and cement type on thermal necrosis in hip resurfacing arthroplasty - a numerical study

    NARCIS (Netherlands)

    Janssen, D.; Srinivasan, P.; Scheerlinck, T.; Verdonschot, N.J.J.

    2012-01-01

    Femoral fractures within resurfacing implants have been associated with bone necrosis, possibly resulting from heat generated by cement polymerization. The amount of heat generated depends on cement mantle volume and type of cement. Using finite element analysis, the effect of cement type and volume

  9. Foamed cement for squeeze cementing low-pressure, highly permeable reservoirs

    International Nuclear Information System (INIS)

    Four different cement squeezing techniques have been used on wells producing from the Keg River formation in the Rainbow Lake area of Alberta, Canada. This paper evaluates 151 cement squeeze treatments performed at 96 wellsites and compares the use of foam cement vs. conventional squeeze treatments and techniques. Discussion includes key aspects, such as candidate selection, slurry design, treatment design, economic evaluation, and operational considerations

  10. Voids/Cement Ratio Controlling Tensile Strength of Cement-Treated Soils

    OpenAIRE

    Nilo Cesar Consoli; Antonio Viana da Fonseca; Rodrigo Caberlon Cruz; Sara Rios Silva

    2011-01-01

    The improvement of locally available soils with cement can provide great advantages, including avoiding the need to borrow volumes of appropriate material and disposing of the local soil in deposits. This research aims to quantify the influence of the amount of cement, the porosity, and the voids/cement ratio in the assessment of splitting tensile strength (q(t)), also known as indirect diametrical tensile (IDT) strength, of three distinct soils from Brazil and Portugal. From Brazil, clayey s...

  11. Effect of Abutment Modification and Cement Type on Retention of Cement-Retained Implant Supported Crowns

    OpenAIRE

    Mitra Farzin; Kianoosh Torabi; Ahmad Hasan Ahangari; Reza Derafshi

    2014-01-01

    Objective: Provisional cements are commonly used to facilitate retrievability of cement-retained fixed implant restorations; but compromised abutment preparation may affect the retention of implant-retained crowns.The purpose of this study was to investigate the effect of abutment design and type of luting agent on the retentive strength of cement-retained implant restorations. Materials and Method: Two prefabricated abutments were attached to their corresponding analogs and embedded in an ac...

  12. ANALYSIS OF UNCERTAINTIES IN CEMENT INDUSTRY IN TURKEY

    OpenAIRE

    Kemal Yildirim; Omer Arioz

    2013-01-01

    Cement industry having 4,5 billion Dollars revenue and 1 billion Dollar export volume plays very important role in Turkey’s economy. Turkish cement industry is very sensitive to economic crisis and involves many uncertainties. In this study, price uncertainties, technological uncertainties, and price-technological uncertainties in Turkish cement industry were analyzed. The cement demand is mostly affected by demand to ready mixed concrete. Demand to cement is also related to the picture of co...

  13. Composite cements containing natural pozzolan and granulated blast furnace slag

    OpenAIRE

    Irassar, E. F.; Rahhal, V.F.; Donza, H. A.; Menéndez, G.; Bonavetti, V. L.

    2006-01-01

    For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as p...

  14. Preliminary study using pulsating water jet for bone cement demolition

    OpenAIRE

    S. Hloch; Kloc, J.; Foldyna, J.; Pude, F.; Smolko, I.; M. Zeleňák; Sitek, L. (Libor); Hvizdoš, P.; Monka, P.; Monková, K.; Kozak, D.; A. Stoić; A. Sedmak; Milosevic, M; Lehocká, D.

    2015-01-01

    The paper deals with the study of using the selective property of ultrasonic pulsating water jet for the disintegration of bone cement which creates the interface between femoral stem and trabecular bone tissue. For investigation, commercial bone cements were used. Bone cements were tested by nanoindentation in order to review their mechanical properties. A representative sample Palacos R+G was selected for disintegration of bone cement. Bone cements samples fixed between two plexiglass...

  15. Organic Rankine cycle saves energy and reduces gas emissions for cement production

    International Nuclear Information System (INIS)

    We investigated ORCs (organic Rankine cycles) integrated with typical China cement production line. The dry air at the kiln cooler outlet with the temperature of 220 °C was the waste heat. The fluids of hexane, isohexane, R601, R123 and R245fa were selected for ORCs based on the critical temperature criterion. The developed ORC verified the thermodynamics analysis. The NPV (net present value) and PBP (payback period) methods were applied to evaluate the economic performance. The LCA (life cycle assessment) was applied to evaluate the environment impacts. ORCs could generate 67,85,540–81,21,650 kWh electricity per year, equivalent to save 2035–2436 tons standard coal and reduce 7743–9268 tons CO2 emission, for a 4000 t/d cement production line. ORCs reduced gas emissions of CO2 by 0.62–0.74%, SO2 by 3.83–4.59% and NOx by 1.36–1.63%. The PBP (payback period) was 2.74–3.42 years. The ORCs had the reduction ratios of EIL (environment impact load) by 1.49–1.83%, GWP (global warming potential) by 0.74–0.92%, AP (acidification potential) by 2.34–2.84%, EP (eutrophication potential) by 0.96–1.22% and HTP (human toxicity potential) by 2.38–2.89%. The ORC with R601 as the fluid had the best economic performance and significant gas emission reductions. ORCs had good economic performance and reduce the gas emissions. - Highlights: • Organic Rankine Cycles were integrated with the cement production line. • Five organic fluids were used as the working fluids for ORCs. • Thermal, economic and gas emission performances were analyzed. • R601 was the best fluid for ORC with the heat source temperature of 220 °C. • ORCs had good economic and gas emission reduction performances

  16. Enamel fluoride levels after orthodontic band cementation with glass ionomer cement.

    Science.gov (United States)

    Akkaya, S; Uner, O; Alaçam, A; Değim, T

    1996-02-01

    The aim of this investigation was to examine the fluoride uptake by enamel after application of glass ionomer cement for orthodontic band cementation compared with zinc phosphate cement. The study was conducted on 21 children whose mean age was 14 years. All the children were reared in the Middle Anatolian cities where the water fluoride concentration was below the level of 0.50 ppm. The subjects were randomly divided into three groups. The first experimental group, had seven subjects whose teeth were topically fluoridated with 2 per cent NaF solution, before orthodontic band cementation with zinc phosphate cement. The second experimental group also had seven subjects whose orthodontic bands were cemented with glass ionomer cement. The third group, consisted of seven control subjects and no dental procedures were performed in this group. All the participants were followed for 3 months and at the end of this period maxillary first premolars, which were in the ninth developmental stage according to Nolla (1960), were extracted for orthodontic purposes. The enamel fluoride concentrations were determined on the left maxillary first premolars at three successive etch depths by means of a fluor ion electrode, whereas the calcium concentrations were determined with an atomic absorption spectrophotometer. The results of this investigation showed that in both cementation groups enamel fluoride concentrations at three successive etch depths were highly increased compared with the control group. However, the difference between the cementation groups was not statistically significant. PMID:8746180

  17. Exposure to cement dust at a Portland cement factory and the risk of cancer.

    OpenAIRE

    Vestbo, J; Knudsen, K.M.; Raffn, E; Korsgaard, B; Rasmussen, F V

    1991-01-01

    The relation between exposure to cement dust and cancer was examined in a population of 546 cement workers and a reference population of 858 randomly sampled men of similar age and area of residence. In 1974 all men gave lifelong occupational and smoking histories; information on incidence of cancer in the period 1974-85 was obtained from the Danish Cancer Registry. No increased risk of overall cancer was found among cement workers. Among men with more than 20 years exposure to cement dust, 1...

  18. INFLUENCE OF WINE ACID ON RHEOLOGICAL PROPERTIES OF WELL BORE CEMENT SLURRIES AND HARDENED CEMENT PROPERTIES

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1989-12-01

    Full Text Available Adaptation of commercial types of domestic cements for use in cementing the deep wells is a process by which Yugoslav oil industry tends to solve problems of completion of those wells independently. In order to design a domestic, cheep and effective retarder, tests of applicability of wine acid on cement slurries have been carried out. Besides examining the necessary wine acid content to achieve desirable Theological properties, the influence of this additive on properties of hardened cement samples has been tested too (the paper is published in Croatian.

  19. Cementation of radioactive liquid scintillator waste simulate

    International Nuclear Information System (INIS)

    Liquid scintillation counting is an important analytical tool with extensive applications in medicine and basic applied research and used in quantification of □ -particles, weak □ and x-rays. The generated spent liquid scintillator radioactive waste should be limited and controlled to protect man and his environment. In this study, the radioactive spent liquid scintillator waste simulate (SLS) was immobilized in cement matrix using a surfactant in order to facilitate and increase the amount of SLS incorporated into the cementitious materials. Mechanical properties of the final cement waste form were acceptable for blocks containing up to 20% SLS in presence of surfactant. X-ray diffraction, IR analysis and scanning electron microscope proved that the hydration of cement materials is not significantly affected by organic scintillator waste. Therefore, the cement matrix could be recommended for solidification of SLS for the acceptable mechanical, physical and chemical characterizations reached.

  20. Calcium phosphate cements properties with polymers addition

    International Nuclear Information System (INIS)

    Calcium phosphate cements (CPC) have attracted great interest to use in orthopedics and dentistry as replacements for damaged parts of the skeletal system, showing good biocompatibility and osseointegration, allowing its use as bone graft. Several studies have shown that the addition of polymer additives have a strong influence on the cement properties. The low mechanical strength is the main obstacle to greater use of CPC as an implant material. The objective of this study was to evaluate properties of a cement based on α-tricalcium phosphate (α-TCP), added polymers. PVA (10%, 8%, 6%), sodium alginate (2%) and polyacrylate ammonia (3%), all in weight, were added to the synthesized α-TCP powder. The samples were molded and evaluated for density, porosity in vitro test (Simulated Body Fluid), crystalline phases and mechanical strength. The results show increased the mechanical properties of the cement when added these polymers

  1. Improvement of Cement Strength by Induction Method

    Institute of Scientific and Technical Information of China (English)

    YANG Li-yuan; LIN Zong-shou

    2004-01-01

    The induction method of improving the strength of Portland cement by adding fine slag powder,high aluminate component and hydrated paste was investigated through determining the physical properties,hydration heat and pore size distribution,and its mechanism was discussed.The experimental results reveal that a certain content of high aluminate component,fine slag powder and hydrated paste can improve remarkably the strength of Portland cement.

  2. Study and Characterization of Expansive Cement

    Directory of Open Access Journals (Sweden)

    Hugo Guerra Menéndez

    2011-10-01

    Full Text Available The objective of this study is to characterize commercial expansive cement for subsequent development of national formulation, with consequent economic effect and independence of the international market. On the other hand the results contribute to the development of scientific and technological potential. Expansive cement is a product that enables non-explosive demolition, rock and concrete demolition. To characterize the composition of these products, techniques used infrared spectroscopy with Fourier Transforms and Scanning Electron Microscopy.

  3. Study and Characterization of Expansive Cement

    OpenAIRE

    Hugo Guerra Menéndez; Eduardo Peón Avés; Julio E. Lanza Rodríguez

    2011-01-01

    The objective of this study is to characterize commercial expansive cement for subsequent development of national formulation, with consequent economic effect and independence of the international market. On the other hand the results contribute to the development of scientific and technological potential. Expansive cement is a product that enables non-explosive demolition, rock and concrete demolition. To characterize the composition of these products, techniques used infrared spectroscopy w...

  4. Radiological changes in asbestos cement workers.

    OpenAIRE

    Jakobsson, K; Strömberg, U; Albin, M; Welinder, H; Hagmar, L

    1995-01-01

    OBJECTIVE--To explore associations between exposure to asbestos cement dust and radiographic findings in lung parenchyma and pleura. METHODS--Radiographs from 174 blue collar workers and 29 white collar workers from an asbestos cement plant formed one part of the study. Progression of small opacities was further studied in those 124 blue collar workers, for whom two radiographs taken after the end of employment were available. The median readings from five readers who used the full ILO 1980 c...

  5. Dynamic properties of composite cemented clay

    Institute of Scientific and Technical Information of China (English)

    蔡袁强; 梁旭

    2004-01-01

    In this work,the dynamic properties of composite cemented clay under a wide range of strains were studied considering the effect of different mixing ratio and the change of confining pressures through dynamic triaxial test. A simple and practical method to estimate the dynamic elastic modulus and damping ratio is proposed in this paper and a related empirical normalized formula is also presented. The results provide useful guidelines for preliminary estimation of cement requirements to improve the dynamic properties of clays.

  6. Influence of polysaccharides on cement hydration

    OpenAIRE

    Peschard, Arnaud; Govin, Alexandre; Fredon, Emmanuel; Grosseau, Philippe; Fantozzi, Gilles

    2004-01-01

    This paper is about the influence of polysaccharides on cement hydration. Three polysaccharides were studied: a cellulose ether (CE), a starch ether (SE) and a dextrin (YD). In a concentrated media as well as in a dilute media, admixture CE only revealed a slight effect on cement hydration. Portlandite and ettringite formation and gypsum consumption were slowed down by SE adjunction. Admixture YD induced an acceleration of ettringite formation as well as gypsum consumption whereas portiandite...

  7. Microstructure Analysis of Heated Portland Cement Paste

    OpenAIRE

    Q. Zhang; Ye, G.

    2011-01-01

    When a concrete structure is exposed to high temperature, the mechanical damage and chemical transformation take place simultaneously, which will change the microstructure of material. On the other hand, the mechanical properties and transport properties depend on the development of microstructure of cement paste. In order to study the microstructure changes at high temperature, in this contribution the cement paste samples were firstly heated to varied temperatures from 100 °C to 1000 °C wit...

  8. Acrylic Bone Cements Modified with Starch

    OpenAIRE

    Krilova, V; Vītiņš, V

    2010-01-01

    The successful result of restorative and replacement surgical operation depends significantly on properties of used bone cement. Acrylic bone cements are usually based on methylmethacrylate polymer, while monomer polymerization begins after mixing of components in mixing device and terminates in living tissue. Polymerization of methylmethacrylate is exothermic process, and temperature increase might cause tissue necrosis with concomitant implant aseptic loosening. Developed non-ionogenic and ...

  9. Estimating the chloride transport in cement paste

    OpenAIRE

    Princigallo, A.

    2012-01-01

    A method was developed to measure the diffusion coefficient of chloride ions in cement paste based on an analytical solution to Fick’s 2nd law in a cylindrical coordinate system. This natural method yielded diffusivity results within as little as a month. Testing time was reduced by exploiting the three-dimensional inward flux in the specimen. In an attempt to determine the saturation concentration, dense portland cement pastes were exposed to a concentrated chloride solution. The method prov...

  10. Topics in Cement and Concrete Research

    OpenAIRE

    Brouwers, H. J. H.

    2006-01-01

    The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes etc., is designated as mineral oxide engineering. It re...

  11. Former charcoal kiln sites where forest was cleared for cultivation: a case study of old biochar in cropland

    Science.gov (United States)

    Hardy, Brieuc; Dufey, Joseph E.; Cornelis, Jean-Thomas

    2014-05-01

    The use of biochar as a soil amendment is being increasingly investigated as a win-win solution for mitigating the anthropic CO2 emissions and improving soil fertility. However, data on the long term impact of chars on soil properties are scarce, although they are crucial for better understanding the implications of large scale application of highly persistent biochars to soil. In Wallonia (Belgium), old charcoal kilns are found in most of the area that was forested in the late 18th century. Since then, a non-negligible part of the forest has been cleared for cultivation. Today, old charcoal-making platforms can be seen on bare soils as circular or elliptic black spots due to charcoal enrichment. In order to assess the long-term (>200 years) effects of biochar on soil chemical properties, seventeen kiln sites were chosen in several cropland areas of Wallonia on loessic luvisols (14) and loamy cambisols (3). Composite samples were taken in the ploughing layer (0 - 25 cm) and the underlying horizon (35 - 50 cm) in and out the kiln sites. The pH, total carbon (C) and nitrogen (N) contents, oxidizable carbon (CW&B), available phosphorus (Pav), cation exchange capacity at pH 7 (CEC), exchangeable cations content (Ca++, Mg++, K+, Na+) and loss on ignition at 550°C (LI550) were measured. In order to assess the impact of cultivation on charcoal aging, we also sampled four kiln sites on loessic luvisols under forest. Here, we show that charcoal, diluted laterally by successive tillage, acts as a carbon surplus in the topsoil layer of the black spots. The charcoal-enriched horizon is characterized by higher CEC, C/N and C/LI550 ratio compared to the reference soil. Cultivation of former forest soils accelerates charcoal aging, likely due to a combined effect of mechanical (tillage splits charcoal fragments in smaller pieces and increases soil aeration) and biological actions (promoted by improved trophic conditions due to application of amendments and fertilizers over many

  12. Influence of Cellulose Ethers on Hydration Products of Portland Cement

    Institute of Scientific and Technical Information of China (English)

    MA Baoguo; OU Zhihua; JIAN Shouwei; XU Rulin

    2011-01-01

    Cellulose ethers are widely used to mortar formulations, and it is significant to understand the interaction between cellulose ethers and cement pastes. FT-IR spectra, thermal analysis and SEM are used to investigate hydration products in the cement pastes modified by HEMC and HPMC in this article. The results show that the hydration products in modified cement pastes were finally identical with those in the unmodified cement paste, but the major hydration products, such as CH (calcium hydroxide), ettringite and C-S-H, appeared later in the modified cement pastes than in the unmodified cement paste. The cellulose ethers decrease the outer products and increase inner products of C-S-H gels. Compared to unmodified cement pastes, no new products are found in the modified cement pastes in the present experiment. The HEMC and HPMC investigation shows almost the same influence on the hydration products of Portland cement.

  13. Investigation of Possible Wellbore Cement Failures During Hydraulic Fracturing Operations

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jihoon; Moridis, George

    2014-11-01

    We model and assess the possibility of shear failure, using the Mohr-Coulomb model ? along the vertical well by employing a rigorous coupled flow-geomechanic analysis. To this end, we vary the values of cohesion between the well casing and the surrounding cement to representing different quality levels of the cementing operation (low cohesion corresponds to low-quality cement and/or incomplete cementing). The simulation results show that there is very little fracturing when the cement is of high quality.. Conversely, incomplete cementing and/or weak cement can causes significant shear failure and the evolution of long fractures/cracks along the vertical well. Specifically, low cohesion between the well and cemented areas can cause significant shear failure along the well, but the same cohesion as the cemented zone does not cause shear failure. When the hydraulic fracturing pressure is high, low cohesion of the cement can causes fast propagation of shear failure and of the resulting fracture/crack, but a high-quality cement with no weak zones exhibits limited shear failure that is concentrated near the bottom of the vertical part of the well. Thus, high-quality cement and complete cementing along the vertical well appears to be the strongest protection against shear failure of the wellbore cement and, consequently, against contamination hazards to drinking water aquifers during hydraulic fracturing operations.

  14. Characterization of cement minerals, cements and their reaction products at the atomic and nano scale

    DEFF Research Database (Denmark)

    Skibsted, Jørgen; Hall, Christopher

    2008-01-01

    Recent advances and highlights in characterization methods are reviewed for cement minerals, cements and their reaction products. The emphasis is on X-ray and neutron diffraction, and on nuclear magnetic resonance methods, although X-ray absorption and Raman spectroscopies are discussed briefly...

  15. 76 FR 76760 - Gray Portland Cement and Cement Clinker From Japan

    Science.gov (United States)

    2011-12-08

    ... review. Background The Commission instituted this review on May 2, 2011 (76 FR 24519) and determined on August 5, 2011 that it would conduct an expedited review (76 FR 50252, August 12, 2011). The Commission... COMMISSION Gray Portland Cement and Cement Clinker From Japan Determination On the basis of the record...

  16. First evidence of lime burning in southern Scandinavia: lime kilns found at the royal residence on the west bank of Lake Tissø

    DEFF Research Database (Denmark)

    Henriksen, Peter Steen; Holst, Sandie

    corresponds well with the dating of the erection of the hall in the third construction phase at Fugledegård. Finds of mud-and-wattle with whitewashing show that the lime was used to whitewash the halls at Tissø in both the Germanic Iron Age and the Viking Age. Analyses of lime from the lime kilns and the...

  17. [Chemical composition analysis of bluish-white porcelain unearthed from Fanchang kiln, Anhui province by wave disperse X-ray fluorescence].

    Science.gov (United States)

    Yang, Yu-zhang; Zhang, Ju-zhong; Zan, Yi

    2010-08-01

    Fanchang kiln was the earliest Chinese bluish-white porcelain kiln which first fired this special porcelain class as early as in Five Dynasties (AD 907-960). However, this important kiln declined rapidly in the middle North Song dynasty (AD 1023-1085). As to the decline reason, it is still not clearly identified till now. In order to find the truth, wavelength-dispersive X-ray fluorescence (WDXRF) was used to determine the elemental abundance patterns of its porcelain bodies in Five Dynasties, the early North Song dynasty and the middle North Song dynasty. The analytical results indicate that the chemical compositions of major, minor and trace elements in porcelain bodies changed greatly in the middle North Song dynasty. Combined with the results of INAA and glaze study, this change in elemental composition should be caused by the change in porcelain raw materials or body-making crafts. Meanwhile, it was just this change that led to the quality decline of raw material and rapid collapse of Fan-chang kiln in the middle North Song dynasty shortly after its establishment. PMID:20939361

  18. Cement for oil well developed from ordinary cement: characterization physical, chemical and mineralogical

    International Nuclear Information System (INIS)

    This work aims to characterize a new type of cement produced from the mixture of ordinary Portland cement, which can be used as an option in the cementing of oil wells. To enable this work we used the method of lineal programming for the new cement composition, then conducted tests to characterize through particle size analysis by laser diffraction, chemical analysis by EDX, TGA, X-ray diffraction, time grip, resistance to compression. The overall result showed that the new cement had made low-C3A, takes more time to the CPP, thermal stability up to 500 ° C, the kinetics of hydration and low levels of major components consistent with the specifications of ABNT. (author)

  19. Chromium content in human skin after in vitro application of ordinary cement and ferrous-sulphate-reduced cement

    DEFF Research Database (Denmark)

    Fullerton, A; Gammelgaard, Bente; Avnstorp, C;

    1993-01-01

    and unexposed skin was observed, despite a more permeable skin barrier at the alkaline pH of the cement suspensions, i.e., pH 12.5. Increased chromium levels in epidermis and dermis were seen when ordinary Portland cement was applied as a suspension with added sodium sulphate (20%) on the skin surface......The amount of chromium found in human skin after in vitro application of cement suspensions on full-thickness human skin in diffusion cells was investigated. Cement suspensions made from ordinary Portland cement or Portland cement with the chromate reduced with added ferrous sulphate were used. The...... cement suspensions were either applied on the skin surface under occlusion for 48 h or applied repeatedly every 24 h for 96 h. No statistically significant difference in chromium content of skin layers between skin exposed to ordinary Portland cement, skin exposed to cement with added ferrous sulphate...

  20. Carbonation Resistance of Sulphoaluminate Cement-based High Performance Concrete

    Institute of Scientific and Technical Information of China (English)

    ZHANG Decheng; XU Dongyu; CHENG Xin; CHEN Wen

    2009-01-01

    The influences of water/cement ratio and admixtures on carbonation resistance of sulphoaluminate cement-based high performance concrete(HPC)were investigated.The experimental results show that with the decreasing water/cement ratio,the carbonation depth of sulphoaluminate cement-based HPC is decreased remarkably,and the carbonation resistance capability is also improved with the adding admixtures.The morphologies and structure characteristics of sulphoaluminate cement hydration products before and after carbonation were analyzed using SEM and XRD.The analysis results reveal that the main hydration product of sulphoaluminate cement,that is ettringite(AFt),de-composes after carbonation.

  1. Development and field use of fiber-containing cement

    Energy Technology Data Exchange (ETDEWEB)

    Vliet, J.P.M. van; Kleef, R.P.A.R. van [Shell Research Rijswijk (Netherlands); Smith, T.R. [Shell Canada Ltd., Toronto, Ontario (Canada); Plompen, A.P.; Kuijvenhoven, C.A.T.; Quaresma, V.; Raiturkar, A.; Schoenmakers, J.M.; Arentz, B.

    1995-12-31

    Fiber-containing cement was initially developed as a high-strength material that could be used to line a borehole. During the development work several relatively simple and cheap spin-off applications of fiber cement were identified, such as the use of fiber cement in cement plugs for borehole stabilization and as a lost circulation material. A number of Shell`s operating companies are already applying fiber cement for these purposes in the field. This paper presents the development of the borehole-lining technique and also describes the other field applications of fiber cement.

  2. Immobilization of radioactive waste in cement based matrices

    International Nuclear Information System (INIS)

    Experimental and theoretical studies of hydrated cement systems are described. The behaviour of slag-based cement is described with a view to predicting their long term pH, Esub(n) and mineralogical balance. Modelling studies which enable the prediction at long ages of cement composites are advanced and a base model of the CaO-SiO2-H2O system presented. The behaviour of U and I in cements is explored. The tolerance of cement systems for a wide range of miscellaneous waste stream components and environmental hazards is described. The redox potential in cements is effectively lowered by irradiation. (author)

  3. A Blended Cement Containing Blast Furnace Slag and Phosphorous Slag

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Blended cement containing blast furnace slag(BFS) and phosphorous slag(PS) is a new kind of cement.The total content of blended materials could increase if two additives were used. Using the same admixtures, the properties of the blended cement with 70% additives could reach the standard of 525-grade slag cement according to GB.The strength of cement with 80% additives could reach the standard of 425-grade slag cement.The tests of strength, pore structure,hydration products,inhibiting alkali-aggregate reaction, resistance to sulfate corrosion of BFS-PSC were performed.

  4. Quality control of cemented waste forms

    Energy Technology Data Exchange (ETDEWEB)

    Slate, L.J.

    1994-12-31

    To insure that cemented radwaste remains immobilized after disposal, certain standards have been set in Europe by the Commission of the European Communities. One such standard is compressive strength. If the compressive strength can be predicted during the early curing stages, time and money can be saved and the quality of the final waste form guaranteed. It was determined that the 7- and 28-day compressive strength from radwaste cementation can be predicted during the mixing and early curing stages by at least three methods. The three that were studied were maturity, rheology, and impedance. Maturity is a temperature-to-time measurement, rheology is a shear stress-to-shear rate measurement, and impedance is the opposition offered to the flow of alternating current. These three methods were employed on five different cemented radwaste concentrations with three different water-to-cement ratios; thus, a total of 15 different mix designs were considered. The results showed that the impedance was the easiest to employ for an on-line process. The results of the impedance method showed a very good relationship between impedance and water-to-cement ratio; therefore, an accurate prediction of compressive strength of cemented radwaste can be drawn from this method. The results of the theology method were very good. The method showed that concrete conforms to the Bingham plastic rheologic model, and the theology method can be used to predict the compressive strength of cemented radwaste, but may be too cumbersome. The results of the maturity method were shown to be limited in accuracy for determining compressive strength.

  5. Health assessment for Northwestern States Portland Cement Company, Mason City, Cerro Gordo County, Iowa, Region 10. CERCLIS No. IAD980852461. Preliminary report

    Energy Technology Data Exchange (ETDEWEB)

    1989-08-29

    The West Quarry Site/Northwestern States Portland Cement Company is listed by the U.S. Environmental Protection Agency (EPA) on the National Priority Lists (NPL). The site is a 150-acre old abandoned quarry (including kiln dust deposits and the flooded portion which contains contaminated water), located in the western portion of approximately 250 acres of land owned by the Northwestern States Portland Cement Company. Ten monitoring wells were installed at various locations surrounding the site at depths ranging from 14 to 60.6 feet; wells north of the site were located between the pond and Calmus Creek. In July 1987, 1 groundwater sample from each monitoring well, was analyzed for sulfates, total metals, dissolved metals and pH (E E/FIT). Arsenic and lead were quantitatively identified in some of the samples. The site is considered to be of public health concern because of the risk to human health resulting from potential exposure to hazardous substances via soil, surface water, groundwater, and air.

  6. Ruedersdorf cement works substitutes raw material and fuel by means of a circulating fluidised bed; Roh- und Brennstoffsubstitution mit einer Zirkulierenden Wirbelschicht im Zementwerk Ruedersdorf

    Energy Technology Data Exchange (ETDEWEB)

    Scur, P. [Ruedersdorfer Zement GmbH, Ruedersdorf (Germany)

    1998-09-01

    The purpose of the present paper is to point out the great potential the cement industry holds for the utilisation of waste materials. There are meanwhile sufficient studies and measuring results to demonstrate the environmental acceptability of the processes and products involved. The solution found for Ruedersdorf cement kiln of using a circulating a fluidised bed for waste utilisation is a good example of the potential still available for conserving natural resources and landfill area. Efficient industrial applications of this kind should become a future mainstay of the waste industry. [Deutsch] In dem vorliegenden Beitrag sollte gezeigt werden, dass die Zementindustrie ueber ein hohes Potential zur thermischen und stofflichen Verwertung von Abfallstoffen verfuegt. Es liegen ausreichende Untersuchungen und konkrete Messergebnisse vor, mit denen die Umweltvertraeglichkeit von Prozess und Produkt nachgewiesen werden kann. Die Loesung zur Abfallverwertung an der Ruedersdorfer Zementofenanlage mit Hilfe einer Zirkulierenden Wirbelschicht ist ein Beispiel fuer die Reserven zur Schonung natuerlicher Ressourcen und zur Einsparung von Deponieraeumen. Derartige sinnvolle industrielle Einsatzmoeglichkeiten sollten ein wichtiges Standbein fuer die zukuenftige Abfallwirtschaft sein. (orig.)

  7. Assessment of Natural Radioactivity Levels of Cements and Cement Composites in the Slovak Republic

    Directory of Open Access Journals (Sweden)

    Adriana Eštoková

    2013-12-01

    Full Text Available The radionuclide activities of 226Ra, 232Th and 40K and radiological parameters (radium equivalent activity, gamma and alpha indices, the absorbed gamma dose rate and external and internal hazard indices of cements and cement composites commonly used in the Slovak Republic have been studied in this paper. The cement samples of 8 types of cements from Slovak cement plants and five types of composites made from cement type CEM I were analyzed in the experiment. The radionuclide activities in the cements ranged from 8.58–19.1 Bq·kg−1, 9.78–26.3 Bq·kg−1 and 156.5–489.4 Bq·kg−1 for 226Ra, 232Th and 40K, respectively. The radiological parameters in cement samples were calculated as follows: mean radium equivalent activity Raeq = 67.87 Bq·kg−1, gamma index Iγ = 0.256, alpha index Iα = 0.067, the absorbed gamma dose rate D = 60.76 nGy·h−1, external hazard index Hex = 0.182 and internal hazard index Hin was 0.218. The radionuclide activity in composites ranged from 6.84–10.8 Bq·kg−1 for 226Ra, 13.1–20.5 Bq·kg−1 for 232Th and 250.4–494.4 Bq·kg−1 for 40K. The calculated radiological parameters of cements were lower than calculated radiological parameters of cement composites.

  8. Colorectal cancer and non-malignant respiratory disease in asbestos cement and cement workers

    International Nuclear Information System (INIS)

    Radiologically visible parenchymal changes (small opacities >= 1/0;ILO 1980 classification) were present in 20% of a sample of workers (N=174), employed for 20 years (median) in an asbestos cement plant. Exposure-response relationships were found, after controlling for age and smoking habits. In a sample of asbestos cement workers with symptoms and signs suggestive of pulmonary disease (N=33), increased lung density measured by x-ray computed tomography, and reduced static lung volumes and lung compliance was found. In a cohort of asbestos cement workers (N=1.929) with an estimated median exposure of 1.2 fibres/ml, the mortality from non-malignant respiratory disease was increased in comparison to a regional reference cohort (N=1.233). A two-to three-fold increase of non-malignant respiratory mortality was noted among workers employed for more than a decade in the asbestos cement plant, compared to cement workers (N=1.526), who in their turn did not experience and increased risk compared to the general population. In the cohorts of asbestos cement and cement workers, there was a tow-to three-fold increased incidence of cancer in the right part of the colon, compared to the general population as well as to external reference cohorts of other industrial workers (N=3.965) and fishermen (N=8.092). A causal relation with the exposure to mineral dust and fibres was supported by the findings of higher risk estimated in subgroups with high cumulated asbestos doses or longer duration of cement work. The incidence of cancer in the left part of the colon was not increased. Morbidity data, but not mortality data, disclosed the subsite-specific risk pattern. Both asbestos cement workers and cement workers has an increased incidence of rectal cancer, compared with the general population, and with the fishermen. The risk was, however, of the same magnitude among the other industrial workers. 181 refs

  9. Post cementation sensitivity evaluation of glass Ionomer, zinc phosphate and resin modified glass Ionomer luting cements under class II inlays: An in vivo comparative study

    OpenAIRE

    Chandrasekhar, V.

    2010-01-01

    Objective: This study aims to compare the patient-perceived post-cementation sensitivity of class II metal restorations preoperatively, immediately after cementation, one week after cementation and one month after cementation with (1) Glass Ionomer luting cement (2) Zinc Phosphate cement and (3) Resin-modified Glass Ionomer luting cement. Materials and Methods: A total of 60 patients, irrespective of sex, in the age group of 15-50 years were selected and the teeth were randomly divided into t...

  10. Analysis of system and methods for improved cementing of oil- and gas wells

    OpenAIRE

    Stensrud, Magnus

    2011-01-01

    Cement is a crucial part of well construction. If a good cement bond between the casing and well bore wall cannot be achieved in the primary cementing, expensive remedial cementing jobs or possible loss of the well bore can occur.When cementing casings and liners in deep waters or pressure depleted reservoirs there is often a small pressure margin between pore pressure and fracture pressure, this makes cement operations more complex. New cementing techniques and cements are being developed to...

  11. Pulmonary Artery Cement Embolism after a Vertebroplasty

    Directory of Open Access Journals (Sweden)

    Anas Nooh

    2015-01-01

    Full Text Available Background Context. Vertebroplasty is a minimally invasive procedure most commonly used for the treatment of vertebral compression fractures. Although it is relatively safe, complications have been reported over time. Among those complications, massive cement pulmonary embolism is considered a rare complication. Here we report a case of massive diffuse cement pulmonary embolism following percutaneous vertebroplasty for a vertebral compression fracture. Study Design. Case report. Methods. This is a 70-year-old female who underwent vertebroplasty for T11 and T12 vertebral compression fracture. Results. CT-scan revealed an incidental finding of cement embolism in the pulmonary trunk and both pulmonary arteries. Since the patient was asymptomatic, she was monitored closely and she did not need any intervention. Conclusion. Vertebroplasty is a minimally invasive procedure used for treatment of vertebral compression fracture. Despite the low rate of complications, a pulmonary cement embolism can occur. The consequences of cement embolism range widely from being asymptomatic to embolism that can cause paralysis, radiculopathy, or a fatal pulmonary embolism.

  12. Stimuli-responsive cement-reinforced rubber.

    Science.gov (United States)

    Musso, Simone; Robisson, Agathe; Maheshwar, Sudeep; Ulm, Franz-Josef

    2014-05-14

    In this work, we report the successful development of a cement-rubber reactive composite with reversible mechanical properties. Initially, the composite behaves like rubber containing inert filler, but when exposed to water, it increases in volume and reaches a stiffness that is intermediate between that of hydrogenated nitrile butadiene rubber (HNBR) and hydrated cement, while maintaining a relatively large ductility characteristic of rubber. After drying, the modulus increases even further up to 400 MPa. Wet/drying cycles prove that the elastic modulus can reversibly change between 150 and 400 MPa. Utilizing attenuated total reflection Fourier transform infrared spectroscopy), we demonstrate that the high pH produced by the hydration of cement triggers the hydrolysis of the rubber nitrile groups into carboxylate anions. Thus, the salt bridges, generated between the carboxylate anions of the elastomer and the cations of the filler, are responsible for the reversible variations in volume and elastic modulus of the composite as a consequence of environmental moisture exposure. These results reveal that cement nanoparticles can successfully be used to accomplish a twofold task: (a) achieve an original postpolymerization modification that allows one to work with carboxylate HNBR (HXNBR) not obtained by direct copolymerization of carboxylate monomers with butadiene, and (b) synthesize a stimuli-responsive polymeric composite. This new type of material, having an ideal behavior for sealing application, could be used as an alternative to cement for oil field zonal isolation applications. PMID:24734968

  13. Microbial-influenced cement degradation: Literature review

    International Nuclear Information System (INIS)

    The Nuclear Regulatory Commission stipulates that disposed low-level radioactive waste (LLW) be stabilized. Because of apparent ease of use and normal structural integrity, cement has been widely used as a binder to solidify LLW. However, the resulting waste forms are sometimes susceptible to failure due to the actions of waste constituents, stress, and environment. This report reviews literature which addresses the effect of microbiologically influenced chemical attack on cement-solidified LLW. Groups of microorganisms are identified, which are capable of metabolically converting organic and inorganic substrates into organic and mineral acids. Such acids aggressively react with concrete and can ultimately lead to structural failure. Mechanisms inherent in microbial-influenced degradation of cement-based material are the focus of this report. This report provides sufficient evidence of the potential for microbial-influenced deterioration of cement-solidified LLW to justify the enumeration of the conditions necessary to support the microbiological growth and population expansion, as well as the development of appropriate tests necessary to determine the resistance of cement-solidified LLW to microbiological-induced degradation that could impact the stability of the waste form

  14. Possibilities of special cements in ceramic applications

    International Nuclear Information System (INIS)

    About 25 years ago, the only way to have confinement material for high temperature applications was to prepare a ceramic by sintering or fusion at high temperature. A new technology came, with the production of Low Cement Castables. This new product was obtained by a careful choice of the granulometry of the aggregates, an optimization of the defloculation of fine particles, including the cement (Calcium Aluminate Cement) and the addition of silica fume. Silica fume brought two improvements: a) a fluidifying effect, due partly to the low sensitivity of viscosity to pH, and partly to the geometric effect of the nicely spherical particle, b) a chemical effect, brought by the reaction of silica and Calcium Aluminate Cement to give a coherent zeolithic structure, through which water could escape during the first firing. From a ceramist point of view, it is interesting to understand how this components, nearly colloidal system mixed in water can be heated up to ceramization without any noticeable change in mechanical characteristics and shrinkage. From a more practical point of view, it is also interesting to realize that some characteristics, usually attributed only to ceramics, also apply with low cement castables technology: high compressive strength, flexural strength, corrosion resistance, abrasion resistance, impact resistance. (orig.)

  15. Reinforcing of Cement Composites by Estabragh Fibres

    Science.gov (United States)

    Merati, A. A.

    2014-04-01

    The influence of Estabragh fibres has been studied to improve the performance characteristics of the reinforced cement composites. The concrete shrinkage was evaluated by counting the number of cracks and measuring the width of cracks on the surface of concrete specimens. Although, the Estabragh fibres lose their strength in an alkali environment of cement composites, but, the ability of Estabragh fibres to bridge on the micro cracks in the concrete matrix causes to decrease the width of the cracks on the surface of the concrete samples in comparison with the plain concrete. However, considering the mechanical properties of specimens such as bending strength and impact resistance, the specimens with 0.25 % of Estabragh fibre performed better in all respects compared to the physical and mechanical properties of reinforced cement composite of concrete. Consequently, by adding 0.25 % of Estabragh fibres to the cement composite of concrete, a remarkable improvement in physical and mechanical properties of fibre-containing cement composite is achieved.

  16. Testing of a Continuous Sampling Mercury CEM at the EPA-Rotary Kiln Incinerator Simulator Facility

    Energy Technology Data Exchange (ETDEWEB)

    D.P. Baldwin; S.J. Bajic; D.E. Eckels; D.S. Zamzow

    2002-04-12

    This report has been prepared to document the performance of the continuous sampling mercury monitoring system developed by Ames Laboratory for use as a continuous emission monitor (CEM). This work was funded by the U.S. Department of Energy, Office of Environmental Management, Office of Science and Technology, through the Mixed Waste Focus Area. The purpose of the project is to develop instrumentation and methods for spectroscopic field-monitoring applications. During FY01 this included continued development and testing of an echelle spectrometer system for the detection of mercury (Hg) by atomic absorption. Due to the relatively poor limits of detection for Hg by optical emission techniques, the CEM has been designed for the detection of elemental Hg by optical absorption. The sampling system allows continuous introduction of stack gas into the CEM for analysis of elemental and total Hg in the gas stream. A heated pyrolysis tube is used in this system to convert oxidized Hg compounds to elemental Hg prior to analysis for total Hg. The pyrolysis tube is bypassed to measure elemental Hg. The CEM is designed to measure the elemental Hg concentration of the gas sample, measure the total Hg concentration, perform a zero check (analysis of room air), and then re-zero the system (to correct for any instrumental drift that occurs over time). This is done in an automated, sequential measurement cycle to provide continuous monitoring of Hg concentrations in the stack gas. The continuous sampling Hg CEM was tested at the EPA-Rotary Kiln in Durham, NC at the beginning of FY02. This report describes the characteristics and performance of the system and the results of the field tests performed at EPA. The Hg CEM system was developed in response to the need of DOE and other organizations to monitor Hg that may be released during the processing or combustion of hazardous or mixed-waste materials. The promulgation of regulations limiting the release of Hg and requiring continuous

  17. The importance of a thick cement mantle depends on stem geometry and stem-cement interfacial bonding.

    Science.gov (United States)

    Caruana, J; Janssen, D; Verdonschot, N; Blunn, G W

    2009-04-01

    The thickness of the cement mantle around the femoral component of total hip replacements is a contributing factor to aseptic loosening and revision. Nevertheless, various designs of stems and surgical tooling lead to cement mantles of different thicknesses. Opinion is divided on whether a thick mantle enhances implant longevity. This study investigates the effect of cement mantle thickness on accumulated damage in the cement, and how this is influenced by the presence or absence of a proximal collar and on whether the stem-cement interface remains bonded. Three-dimensional finite element simulations incorporating creep and non-linear damage accumulation were performed to investigate cracking in the cement mantles around Stanmore Hips under physiologically informed stair-climbing and gait loads. Cement mantle thickness, stem-cement interfacial bonding, and collar design were varied to assess the interactive effects of these parameters. In all cases, damage levels were three to six times higher when the stem-cement interface remained bonded. Cement mantle thickness had little effect on cement damage accumulation around debonded collared stems but was critical in both bonded and collarless cases, where a thicker mantle reduced cement cracking. Damage around a smooth debonded stem with a collar is thus much less sensitive to cement thickness than around bonded or collarless stems. PMID:19405437

  18. Penetration of natural gas in industrial processes for direct burning: the case of ceramics, cement and glass industries; Penetracao do gas natural em processos industriais de queima direta: caso das industrias ceramica, cimento e vidro

    Energy Technology Data Exchange (ETDEWEB)

    Berni, Mauro Donizeti; Leite, Alvaro A. Furtado [Universidade Estadual de Campinas (UNICAMP), SP (Brazil); Dorileo, Ivo Leandro [Universidade Federal do Mato Grosso (NIEPE/UFMT), Cuiaba, MT (Brazil). Nucleo Interdisciplinar de Estudos em Planejamento Energetico; Bajay, Sergio Valdir [Universidade estadual de Campinas (FEM/UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia], e-mail: bajay@fem.unicamp.com.br

    2008-07-01

    Industrial sector can use the natural gas (NG) as raw material, as fuel and in co-generation. The NG as fuel is used, predominantly, to produce heat in the Brazilian industries. That rate, both main forms of industrial use of the NG are its direct burning in kilns - when the direct contact is had with the product - and the supply of process heat through boilers, for instance. Direct burning is used in the ceramic, cement and glass industries. This work discuss the penetration opportunity of the NG in the direct burning regarding the fuel oil and other energy that it can substitute, the environmental effects and the co-generation possibilities in each one of the analyzed industrial blanches in this work. (author)

  19. 21 CFR 888.4220 - Cement monomer vapor evacuator.

    Science.gov (United States)

    2010-04-01

    ... (CONTINUED) MEDICAL DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4220 Cement monomer vapor evacuator. (a) Identification. A cement monomer vapor evacuator is a device intended for use during surgery to contain or...

  20. Portland cement conditioning of the oil radioactive wastes

    International Nuclear Information System (INIS)

    Cementation is a widely used method to immobilize radioactive wastes generated during the operation of nuclear power plants. The oily radioactive wastes resulting during the normal service of Nuclear Power Plant at Cernavoda, Romania, can be conditioned in Portland cement as emulsions. In this way the interaction with cement water is not blocked. For this purpose, four compositions for conditioning were studied, namely: i) cement-emulsion; ii) cement-emulsion-sodium silicate; iii) cement-emulsion-sodium silicate-lime; iv) cement-emulsion-sand. The apparent density of hardened binding mixtures, setting time, compressive strength of hardened samples, leaching rate of tritium were determined. The results have shown that the oily wastes can be conditioned in a good manner when using Portland cement, emulsion conditioners, sodium silicate and lime. (authors)

  1. Effect of aluminium phosphate as admixture on oxychloride cement

    Indian Academy of Sciences (India)

    M P S Chandrawat; R N Yadav

    2000-02-01

    The effect of admixing of aluminium phosphate on oxychloride cement in the matrix has been investigated. It is shown that aluminium phosphate retards the setting process of the cement and improves water-tightness.

  2. Magnesia-Based Cements: A Journey of 150 Years, and Cements for the Future?

    Science.gov (United States)

    Walling, Sam A; Provis, John L

    2016-04-13

    This review examines the detailed chemical insights that have been generated through 150 years of work worldwide on magnesium-based inorganic cements, with a focus on both scientific and patent literature. Magnesium carbonate, phosphate, silicate-hydrate, and oxysalt (both chloride and sulfate) cements are all assessed. Many such cements are ideally suited to specialist applications in precast construction, road repair, and other fields including nuclear waste immobilization. The majority of MgO-based cements are more costly to produce than Portland cement because of the relatively high cost of reactive sources of MgO and do not have a sufficiently high internal pH to passivate mild steel reinforcing bars. This precludes MgO-based cements from providing a large-scale replacement for Portland cement in the production of steel-reinforced concretes for civil engineering applications, despite the potential for CO2 emissions reductions offered by some such systems. Nonetheless, in uses that do not require steel reinforcement, and in locations where the MgO can be sourced at a competitive price, a detailed understanding of these systems enables their specification, design, and selection as advanced engineering materials with a strongly defined chemical basis. PMID:27002788

  3. Coupled effect of cement hydration and temperature on hydraulic behavior of cemented tailings backfill

    Institute of Scientific and Technical Information of China (English)

    WU Di; CAI Si-jing

    2015-01-01

    Cemented tailings backfill (CTB) is made by mixing cement, tailings and water together, thus cement hydration and water seepage flow are the two crucial factors affecting the quality of CTB. Cement hydration process can release significant amount of heat to raise the temperature of CTB and in turn increase the rate of cement hydration. Meanwhile, the progress of cement hydration consumes water and produces hydration products to change the pore structures within CTB, which further influences the hydraulic behavior of CTB. In order to understand the hydraulic behavior of CTB, a numerical model was developed by coupling the hydraulic, thermal and hydration equations. This model was then implemented into COMSOL Multiphysics to simulate the evolutions of temperature and water seepage flow within CTB versus curing time. The predicted outcomes were compared with correspondent experimental results, proving the validity and availability of this model. By taking advantage of the validated model, effects of various initial CTB and curing temperatures, cement content, and CTB's geometric shapes on the hydraulic behavior of CTB were demonstrated numerically. The presented conclusions can contribute to preparing more environmentally friendly CTB structures.

  4. Qualitative Study on Clinico-Social Problems of Brick-Kiln Workers: A Study from Anand-Gujarat

    Directory of Open Access Journals (Sweden)

    Deepak Kumar Sharma, Arun Varun, Mansi Patel

    2013-01-01

    Results: In the current study it was found that the condition of these migrant brick kiln workers is very pathetic on account of number of conditions. All the workers were migrant and marginal workers with migration duration of 8 months every year and then they are going back to the native place. These workers were mostly illiterate or had primary education. Females were unedu-cated. These workers are getting daily wages and there is no holi-day as such. The days these workers don’t work are non-paid days. Almost all these workers complained of bodily pains. Children in these families are usually suffering from respiratory tract infections, diarrhea and intestinal infections. Conclusions: Irrespective of the migration status, local gover-nance should do something for their benefit and health so that some decent work can be ensured.

  5. Modelling of carbonisation of renewable fuels in a rotary kiln reactor; Modellierung der Karbonisierung nachwachsender Rohstoffe im Drehrohrreaktor

    Energy Technology Data Exchange (ETDEWEB)

    Klose, W.; Schinkel, A.P. [Univ. Kassel (Germany). Inst. fuer Thermische Energietechnik

    1998-09-01

    The contribution models the pyrolysis of corn in a rotary kiln reactor. The model comprises a solution of the two-dimensional energy and mass balances for the solid phase. The movement of the solid matter inside the reactor is described by model equations. The influence of various operating parameters on the pyrolysis process is discussed, i.e. temperature, rotational speed, length and angle of inclination of the tube. (orig.) [Deutsch] In diesem Beitrag wird die Pyrolyse von Mais im Drehrohrreaktor modelliert. Das Modell beinhaltet die Loesung der 2dimensionalen Energie- und Stoffbilanzen fuer die feste Phase. Die Gutbewegung im Drehrohr wird mit Hilfe von Modellansaetzen beschrieben. Es wird der Einfluss der Betriebsparameter Temperatur, Drehzahl, Laenge und Neigungswinkel des Rohres auf die Pyrolyse diskutiert. (orig.)

  6. 回转窑焚烧处理有机废液%Discussion Rotary Kiln Incineration of Organic Waste Technology

    Institute of Scientific and Technical Information of China (English)

    罗劲松; 何睿; 杨兆标

    2015-01-01

    The technical points of kiln treatment of organic waste was analyzed,Effect of the pre treat-ment,choice of feeding equipment,atomization effect,calorific value of the waste feed rate on incineration system were explored,the influence of the organic waste calorific value on the burning operating parameters and fuel consumption were studied.%分析了回转窑处理有机废液的技术要点,探究预处理方式、进料设备的选择、雾化效果、热值及废液进料量对焚烧系统的影响,着重研究了有机废液热值对焚烧运行参数和油耗的影响。

  7. Applications of Moessbauer spectroscopy in cement studies

    International Nuclear Information System (INIS)

    In the last two decades Moessbauer spectrometer has been employed to investigate cement and its clinker. In this work some of these investigations are exhibited briefly hoping that this would facilitate further investigations. It has already been seen that Moessbauer spectroscopy gives good information about some vague points which were present before using this technique as a tool in cement studies such as clinker formation, iron solubility, the iron states in the different phases of clinker as well as the effect of hydration at different times on the states of iron cement pastes, methods for the quality control of the manufactured clinker, the evaluation of the degree of hydration and the compressive strength have been assessed. A concept about the Moessbauer spectroscopy is presented. (author)

  8. Performance of cemented coal gangue backfill

    Institute of Scientific and Technical Information of China (English)

    ZHANG Qin-li; WANG Xin-min

    2007-01-01

    Possibility of cemented gangue backfill was studied with gangue of Suncun Coal Mine, Xinwen Coal Group, Shandong,and fly ash of nearby thermal power plant, in order to treat enormous coal gangue on a large scale and to recovery safety coal pillars.The results indicate that coal gangue is not an ideal aggregate for pipeline gravity flow backfill, but such disadvantages of gangue as bad fluidity and serious pipe wear can be overcome by addition of fly ash. It is approved that quality indexes such as strength and dewatering ratio and piping feature of slurry can satisfy requirement of cemented backfill if mass ratio of cement to fly ash to gangue higher middle and long term comprehensive strength.

  9. Micromotion of cemented and uncemented femoral components.

    Science.gov (United States)

    Burke, D W; O'Connor, D O; Zalenski, E B; Jasty, M; Harris, W H

    1991-01-01

    We evaluated the initial stability of cemented and uncemented femoral components within the femoral canals of cadaver femurs during simulated single limb stance and stair climbing. Both types were very stable in simulated single limb stance (maximum micromotion of 42 microns for cemented and 30 microns for uncemented components). However, in simulated stair climbing, the cemented components were much more stable than the uncemented components (76 microns as against 280 microns). There was also greater variation in the stability of uncemented components in simulated stair climbing, with two of the seven components moving 200 microns or more. Future implant designs should aim to improve the initial stability of cementless femoral components under torsional loads; this should improve the chances of bony ingrowth. PMID:1991771

  10. Immobilisation of ion exchange resins in cement

    International Nuclear Information System (INIS)

    Over the last seven years, Low Oxidation State Metal Ion reagents (LOMI) have been used to decontaminate the 100 MW(e) Steam Generating Heavy Water Ractor (SGHWR) at Winfrith. The use of these reagents has resulted in a dilute ionic solution containing activation products which are produced by corrosion of metallic components in the reactor. It has been demonstrated that the amount of activity in the solution can be reduced using organic ion exchanger resins. These resins consist of a cross linked polystyrene with sulphonic acid or quaternary ammonium function groups and can be successfully immobilised in blended cement systems. The formulation which has been developed is produced from a 9 to 1 blend of ground granulated blast furnace slag (BFS) and ordinary Portland cement (OPC) containing 28% ion exchange resin in the water saturated form. If 6% Microsilica is added to the blended cement the waste loading can be increased to 36 w/o. (author)

  11. Experimental techniques for cement hydration studies

    Directory of Open Access Journals (Sweden)

    Andreas Luttge

    2011-10-01

    Full Text Available Cement hydration kinetics is a complex problem of dissolution, nucleation and growth that is still not well understood, particularly in a quantitative way. While cement systems are unique in certain aspects they are also comparable to natural mineral systems. Therefore, geochemistry and particularly the study of mineral dissolution and growth may be able to provide insight and methods that can be utilized in cement hydration research. Here, we review mainly what is not known or what is currently used and applied in a problematic way. Examples are the typical Avrami approach, the application of Transition State Theory (TST to overall reaction kinetics and the problem of reactive surface area. Finally, we suggest an integrated approach that combines vertical scanning interferometry (VSI with other sophisticated analytical techniques such as atomic force microscopy (AFM and theoretical model calculations based on a stochastic treatment.

  12. A thermodynamic model for blended cements

    International Nuclear Information System (INIS)

    A chemical thermodynamic model has been developed for blended cements, called CEMCHEM. Given the chemical compositions of the blend materials, CEMCHEM calculates the equilibrium phase distribution, achieved at 25oC. It is based on a portion of the CaO-Al2O3- SiO2- SO3- H2O system, whose phase relations have been determined from the results of 'compatibility experiments'. Solubility models have been developed for the cement hydrate phases used in CEMCHEM, for use with the computer codes MINEQL, PHREEQE and EQ3/6. Validation of the overall approach is provided by the agreement between observed and calculated aqueous compositions for the compatibility experiments. Thus CEMCHEM, with the cement hydrate solubility models, can be used as the basis for modelling near field chemistry in cementitious radwaste repositories. (author)

  13. Evaluation of near-infrared tunable diode lasers for detection of transient emissions from a rotary kiln.

    Energy Technology Data Exchange (ETDEWEB)

    Shaddix, Christopher R.; Ottesen, David K.; Allendorf, Sarah W.; Miller, C. Andy (U.S. Environmental Protection Agency, Research Triangle Park, NC); Lemieux, Paul M. (U.S. Environmental Protection Agency, Research Triangle Park, NC)

    2003-12-01

    Near-infrared tunable diode lasers (TDLs) were evaluated for their suitability as fast-response combustion performance indicators during tests at the U.S. Environmental Protection Agency's pilot-scale Rotary Kiln Incinerator Simulator (RKIS) facility. Transient emissions (i.e., 'puffs') of various magnitudes and duration were generated by injecting a mixture of toluene and methylene chloride into the rotary kiln, through use of a computer-controlled liquid gun or by ram-loading containers of the waste surrogate adsorbed onto corncob. Two wavelength-modulated TDLs that span carbon monoxide (CO) and methane absorption lines at 1.57 and 1.65 pm, respectively, provided information on these species as well as total laser transmittance (an indicator of soot loading). Fiber-optic cables transmitted the laser light from the remotely situated TDLs to two line-of-sight measurement locations. In addition, the TDLs were used with a multi-pass optical cell to perform more sensitive extractive measurements. Over the optical pathlength available in this facility, in situ measurements of methane down to a concentration of {approx} 100 ppm were demonstrated during non-sooty conditions. CO could not be reliably quantified in situ, even at concentrations as high as 0.7%, due to the combination of weak absorption line strength and interfering water and carbon-dioxide hot-bands. The soot produced during the toluene/methylene chloride puffs typically attenuated over 90% of the TDL laser beam, preventing effective in situ TDL measurements during the puffs. In contrast, the extractive TDL measurements demonstrated good accuracy and sensitivity for both methane and CO under all reactor conditions. Furthermore, the in situ laser transmittance profiles during the puffs provided new insights into the composition of the puffs as a function of puff magnitude and residence time.

  14. Quantitative estimation of crystalline phases of cordierite-mullite based kiln furniture by X-ray diffraction method

    International Nuclear Information System (INIS)

    Thermal endurance of ceramics as refractory support is closely related to the crystalline phases present. In the alumino-silicate refractory family, cordierite-mullite system, produced by using commercially available raw materials, offers an attractive proposition up to a temperature range of 1280 deg C. Cordierite body formed in situ with high expansion grog as additives contains the following crystalline phases : (i) cordierite; (ii)mullite; (iii)α-Al2O3; (iv)cristobalite and (v) quartz. Of these, only the first three phases are relevant in enhancing the life cycle of kiln furniture vis-a-vis their thermal endurance. Hence a quantitative phase analysis is necessary to predict the life of kiln furniture and improve upon their performance. The present method of quantitative phase analysis is applicable where the crystal structure of the component phase whose proportionate analysis in a phase mixture is required, is known. Simulated intensity patterns based on the crystallographic data, viz. space group symmetry, lattice parameters, positional coordinates of various atoms and their occupancy factors, crystal density etc. were prepared for each reflection zone. Relevant computer programmes also were developed. The intensity data collected in different 2θ zones were used for finding the volume concentrations of different phases. The error in quantitative estimation of phases was nearly 6% when the diffraction data were taken using monochromatic X-radiation. The chemical analysis corroborates this result. The materials contained a certain amount of glassy phase. Assuming that the glassy phase was composed mainly of silica glass along with other impurities, the result showed that only 85% of the total phase was crystalline and the remaining part was amorphous. (author). 10 refs., 1 fig., 4 tabs

  15. Spatial analysis of cement production and consumption in Turkey

    OpenAIRE

    Beygo, Cem; Cakmak, Goksenin

    1998-01-01

    After 1950?s, the rapid urbanization of Turkey stimulated the production and consumption of cement and the number of cement factories increased since then. In addition, construction of highways, bridges, dams and industrialization also contribute to the consumption of cement. Construction industry became a locomotif of the economy of the country and cement industry is the most element of the construction industry. This study analyzes the growth of population and urbanization according to new ...

  16. Respiratory tract mortality in cement workers: a proportionate mortality study

    OpenAIRE

    Rachiotis George; Drivas Spyros; Kostikas Konstantinos; Makropoulos Vasilios; Hadjichristodoulou Christos

    2012-01-01

    Abstract Background The evidence regarding the association between lung cancer and occupational exposure to cement is controversial. This study investigated causes of deaths from cancer of respiratory tract among cement workers. Methods The deaths of the Greek Cement Workers Compensation Scheme were analyzed covering the period 1969-1998. All respiratory, lung, laryngeal and urinary bladder cancer proportionate mortality were calculated for cement production, maintenance, and office workers i...

  17. A new geopolymeric binder from hydrated-carbonated cement

    OpenAIRE

    Paya Bernabeu, Jorge Juan; Borrachero Rosado, María Victoria; Monzó Balbuena, José Mª; Soriano Martinez, Lourdes; Mitsuuchi Tashima, Mauro

    2012-01-01

    This paper evaluates the use of hydrated Portland cement as the raw material in the production of geopolymers. The silicon and aluminium oxides needed for the geopolymerization process were produced by the carbonation of hydrated Portland cement, which transforms CSH and CAH (Portland cement hydrates) into silica and alumina gels. Hydrated-carbonated Portland cement was alkali activated with a NaOH/waterglass solution. Pastes and mortars were prepared, and micro-structural and mechanical prop...

  18. Application of glass ionomer cements in restorative dentistry.

    OpenAIRE

    Rajesh P; Kamath M

    1999-01-01

    Dentistry was marked with radical changes in clinical restorative procedures. If the inherent characteristic of the ionomer cement was examined, it becomes very clear to the researcher as well as the dentist, that no other material has had an impact as comparable to glass ionomer cements on restorative dentistry. This scientific paper highlights the clinical applications of the cement in restorative dentistry. Glass ionomer cements are bioactive, by forming permanent adhesive bonds to dentin ...

  19. Survival in cohorts of asbestos cement workers and controls.

    OpenAIRE

    Albin, M; Horstmann, V; Jakobsson, K; Welinder, H

    1996-01-01

    OBJECTIVES: To measure the impact on survival of being exposed to asbestos cement dust. METHODS: Survival of 866 asbestos cement workers and 755 controls was studied with Cox's proportional hazards regression models with age as the basic time variable. The effect of cumulative exposure up to the age of 40 was investigated in an internal analysis of 635 asbestos cement workers who had dose estimates. RESULTS: The death risk was higher for the asbestos cement workers than for the controls with ...

  20. Compressibility Behavior of Tropical Peat Reinforced with Cement Columns

    OpenAIRE

    Youventharan Duraisamy; Bujang B.K. Huat; Azlan A. Aziz

    2007-01-01

    This paper presents the compressibility of tropical peat reinforced with cylindrical cement columns. When a cement column is installed vertically in peat, its com-pressibility is reduced because of the hardened skeleton matrix formed by cement parti-cles bonding with adjacent soil particles in the presence of pore water. The effects of the cement column diameter on the compressibility have been investigated in this study. The results indicated that compressibility index Cc and Cα decreas...

  1. Stability evaluation for cement package containing radioactive waste

    International Nuclear Information System (INIS)

    In order to provide stable cement packages, ettringite formation, a major cause of cement deterioration, was studied theoretically and experimentally. A computer program was developed to calculate the chemical equilibrium compositions of a complex cement system. Higher curing temperature and the addition of NaOH were identified as effective methods to avoid ettringite formation. These findings were confirmed by measuring the amount of ettringite in solidified cement by an X-ray diffraction method

  2. Injectable citrate-modified Portland cement for use in vertebroplasty

    OpenAIRE

    Wynn-Jones, Gareth; Shelton, Richard M.; Hofmann, Michael P

    2014-01-01

    The injectability of Portland cement (PC) with several citrate additives was investigated for use in clinical applications such as vertebroplasty (stabilization of a fractured vertebra with bone cement) using a syringe. A 2-wt % addition of sodium or potassium citrate with PC significantly improved cement injectability, decreased cement setting times from over 2 h to below 25 min, while increasing the compressive strength to a maximum of 125 MPa. Zeta-potential measurements indicated that the...

  3. Practical clinical considerations of luting cements: A review

    OpenAIRE

    Lad, Pritam P; Kamath, Maya; Tarale, Kavita; Kusugal, Preethi B

    2014-01-01

    The longevity of fixed partial denture depends on the type of luting cement used with tooth preparation. The clinician’s understating of various cements, their advantages and disadvantages is of utmost importance. In recent years, many luting agents cements have been introduced claiming clinically better performance than existing materials due to improved characteristics. Both conventional and contemporary dental luting cements are discussed here. The various agents discussed are: Zinc pho...

  4. The aggressiveness of pig slurry to cement mortars

    OpenAIRE

    Massana Guitart, Jordi; Guerrero Bustos, Ana; Antón Fuentes, Rebeca; Garcimartin Molina, Miguel Angel; Sanchez Espinosa, Elvira

    2013-01-01

    The aim was to measure the behaviour of various mortars employed in livestock media in central Spain and to analyse the aggressiveness of pig slurry to cement blended with fly ash mortars. To achieve this, mortar specimens were immersed in ponds storing pig slurry. Mortar specimens, of 40 ? 40 ? 160 mm, were made from four types of cement commonly used and recommended for rural areas. The types were a sulphate-resistant Portland cement and three cements blended in different proportions with ...

  5. Rietveld quantitative phase analysis of Yeelimite-containing cements

    OpenAIRE

    Álvarez-Pinazo, Gema; Cuesta, Ana; García-Maté, Marta; Santacruz, Isabel; Losilla, Enrique R.; De la Torre, Ángeles G.; León-Reina, Laura; Aranda, Miguel A. G.

    2012-01-01

    Yeelimite-containing cements are attracting attention for their tailored properties. Calcium sulfoaluminate, CSA, cements have high contents of Yeelimite and they are used for special applications. Belite calcium sulfoaluminate, BCSA or sulfobelite, cements have high contents of belite and intermediate contents of Yeelimite, and they may become an alternative to OPC. Here, we report Rietveld quantitative phase analyses for three commercially available CSA clinkers, one CSA cement,...

  6. Expansion control for cementation of incinerated ash

    International Nuclear Information System (INIS)

    A method, in which incinerated ash is solidified with a cement material, has been developed to dispose of radioactive incinerated ash waste. A small amount of metallic Al, which was not oxidized in the incineration, existed in the ash. When such ash was mixed with a cement material and water, alkaline components in the ash and the cement were dissolved in the mixing water and then metallic Al reaction with the alkaline compounds resulted in generation of H2. Because the H2 generation began immediately just after the mixing, H2 bubbles pushed up the mixed grout material and an expanded solidified form was obtained. The expansion leads to lowering the strength of the solidified form and making harmful void. In this study, we tried to control H2 generation from the reaction of metallic Al in the cementation by means of following two methods, one was a method to let metallic Al react prior to the cementation and the other was a method to add an expansion inhibitor that made an oxide film on the surface of metallic Al. In the pre-treatment, the ash was soaked in water in order to let metallic Al react with it, and then the ash with the immersion solution was dried at 105 Celsius degrees. The pre-treated ash was mixed with an ordinary portland cement and water. The inhibitor of lithium nitrite, sodium nitrite, phosphoric acid, or potassium dihydrogen phosphate was added at the mixing process. The solidified forms prepared using the pre-treated ash and lithium nitrite were not expanded. Phosphoric acid and sodium nitrite were effective for expansion control, but potassium dihydrogen phosphate did not work. (authors)

  7. Fabrication of Phosphate Cement with High Integrity

    International Nuclear Information System (INIS)

    As the development of industrial society has accelerated, hazardous wastes are generated as well. According to the 1986 statistics of U.S.A, each person made 40 tons of waste in America that year. Treatment of radioactive waste is one of the most important and serious problems related to waste treatments, because its radioactivity and decaying heat have harmful effects to human and environment for a long time. Nuclear developed countries have used conventional method of treatment such as vitrification or cementation in order to stabilize and solidify radioactive waste. Although the former guarantees the formation of high leaching resistant and durable waste form, it requires several hundred (or even more than one thousand) temperature to melt glass frit. This process generates secondary waste volatilized, as well as being non-economical. Cement technology played a role of immobilizing low and middle class wastes. It has advantages of low temperature setting, low cost, easy process, etc. The alkalinity of ordinary cement, however, constrains the utility of cement to the solidification of alkaline waste. In addition, leachability and mechanical strength of cements are not quite appropriate for the stabilization of high level waste. In this regard, chemically bonded phosphate cement(CBPC), which sets by an acid-base reaction, is a potentially expectable material for immobilization of radioactive waste. CBPC not only sets at room temperature, but also encapsulates various isotopes chemically. The performance of CBPC can be enhanced by the addition of fly ash, sand, wollastonite, etc. This study aims at fabricating the CBPC containing fly ash with high integrity. Morphology, microstructure, and compressive strength are evaluated using SEM, and digital compressing machine

  8. Fabrication of Phosphate Cement with High Integrity

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Jae Hwan; Lee, Chang Hwa; Heo, Cheol Min; Jeon, Min Ku; Kang, Kweon Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2011-05-15

    As the development of industrial society has accelerated, hazardous wastes are generated as well. According to the 1986 statistics of U.S.A, each person made 40 tons of waste in America that year. Treatment of radioactive waste is one of the most important and serious problems related to waste treatments, because its radioactivity and decaying heat have harmful effects to human and environment for a long time. Nuclear developed countries have used conventional method of treatment such as vitrification or cementation in order to stabilize and solidify radioactive waste. Although the former guarantees the formation of high leaching resistant and durable waste form, it requires several hundred (or even more than one thousand) temperature to melt glass frit. This process generates secondary waste volatilized, as well as being non-economical. Cement technology played a role of immobilizing low and middle class wastes. It has advantages of low temperature setting, low cost, easy process, etc. The alkalinity of ordinary cement, however, constrains the utility of cement to the solidification of alkaline waste. In addition, leachability and mechanical strength of cements are not quite appropriate for the stabilization of high level waste. In this regard, chemically bonded phosphate cement(CBPC), which sets by an acid-base reaction, is a potentially expectable material for immobilization of radioactive waste. CBPC not only sets at room temperature, but also encapsulates various isotopes chemically. The performance of CBPC can be enhanced by the addition of fly ash, sand, wollastonite, etc. This study aims at fabricating the CBPC containing fly ash with high integrity. Morphology, microstructure, and compressive strength are evaluated using SEM, and digital compressing machine

  9. Durability of pulp fiber-cement composites

    Science.gov (United States)

    Mohr, Benjamin J.

    Wood pulp fibers are a unique reinforcing material as they are non-hazardous, renewable, and readily available at relatively low cost compared to other commercially available fibers. Today, pulp fiber-cement composites can be found in products such as extruded non-pressure pipes and non-structural building materials, mainly thin-sheet products. Although natural fibers have been used historically to reinforce various building materials, little scientific effort has been devoted to the examination of natural fibers to reinforce engineering materials until recently. The need for this type of fundamental research has been emphasized by widespread awareness of moisture-related failures of some engineered materials; these failures have led to the filing of national- and state-level class action lawsuits against several manufacturers. Thus, if pulp fiber-cement composites are to be used for exterior structural applications, the effects of cyclical wet/dry (rain/heat) exposure on performance must be known. Pulp fiber-cement composites have been tested in flexure to examine the progression of strength and toughness degradation. Based on scanning electron microscopy (SEM), environmental scanning electron microscopy (ESEM), energy dispersive spectroscopy (EDS), a three-part model describing the mechanisms of progressive degradation has been proposed: (1) initial fiber-cement/fiber interlayer debonding, (2) reprecipitation of crystalline and amorphous ettringite within the void space at the former fiber-cement interface, and (3) fiber embrittlement due to reprecipitation of calcium hydroxide filling the spaces within the fiber cell wall structure. Finally, as a means to mitigate kraft pulp fiber-cement composite degradation, the effects of partial portland cement replacement with various supplementary cementitious materials (SCMs) has been investigated for their effect on mitigating kraft pulp fiber-cement composite mechanical property degradation (i.e., strength and toughness

  10. Porosity and liquid absorption of cement paste

    DEFF Research Database (Denmark)

    Krus, M.; Hansen, Kurt Kielsgaard; Kunzel, H. M.

    1997-01-01

    slowing-down effect which is related to water because the absorption of organic liquids, such as hexane, is quite normal. Measurements of the porosity of hardened cement paste determined by helium pycnometry and water saturation show that water molecules can enter spaces in the microstructure which are...... not accessible to the smaller helium atoms. Considering the results of dilatation tests both before and after water and hexane saturation, it seems possible that a contraction of capillary pores due to moisture-related swelling of the cement gel leads to the non-linear water absorption over the square...

  11. The suitability of a supersulfated cement for nuclear waste immobilisation

    Science.gov (United States)

    Collier, N. C.; Milestone, N. B.; Gordon, L. E.; Ko, S.-C.

    2014-09-01

    Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.

  12. Correlation of pull-out strength of cement-augmented pedicle screws with CT-volumetric measurement of cement.

    OpenAIRE

    Fölsch, Christian; Goost, Hans; Figiel, Jens; Paletta, Jürgen R. J.; Schultz, Wolfgang; Lakemeier, Stefan

    2012-01-01

    BACKGROUND: Cement augmentation of pedicle screws increases fixation strength in an osteoporotic spine. This study was designed to determine the cement distribution and the correlation between the pull-out strength of the augmented screw and the cement volume within polyurethane (PU) foam. METHODS: Twenty-eight cannulated pedicle screws (6×45 mm) (Peter Brehm, Erlangen, Germany) with four holes at the distal end of the screw were augmented with the acrylic Stabilit ER Bone Cement Vertebr...

  13. The performance of three vacuum-mixing cement guns – a comparison of the fatigue properties of Simplex P cement

    OpenAIRE

    Yau, W.; Ng, T.; Chiu, K.; Poon, K.; Ho, W.; Luk, D.

    2001-01-01

    We tested three commercially available cement-mixing systems (Howmedica, Summit and Stryker). After mixing the cement was allowed to cure in metal moulds under standard conditions. Sixty-nine cement blocks were produced. The fatigue behavior of the blocks was tested until failure. A wide scattering of results was observed in all the three systems. Uneven mixing of the polymer and monomer was observed in the Howmedica system. A significantly stronger cement (P=0.018) was produced with the Stry...

  14. Instrumentation and measurements of temperatures of a load of bricks in a tunnel kiln using natural gas; Instrumentacao e medicao de temperaturas em uma carga de tijolos no interior de um forno tunel a gas natural

    Energy Technology Data Exchange (ETDEWEB)

    Jahn, T.G.; Lehmkuhl, W.A.; Hartke, Rafael Fernando; Dadam, A.P.; Nicolau, V.P. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

    2004-07-01

    The analysis of the thermal efficiency of ceramics kilns, a big difficulty is the experimental determination of the temperature distribution inside the kiln load. The biggest challenge is the instrumentation, since the sensors should accompany the brick load through out the kiln, which may reach a length greater than 100 m, with their connection cables exposed to temperature greater than 300 deg C. These results are important to identify under what conditions are submitted internal layers of the brick load, to determine the best brick arrangements in cart load. This work permits a best understanding of firing cycles used in the tunnels kilns. The mathematical treatment and understanding of the data will permit to create experimental analysis tools, which should be useful in other problems. (author)

  15. Advanced cement solidification technique for spent resins

    International Nuclear Information System (INIS)

    In the past 40 years, the nuclear facilities of China Institute of Atomic Energy (CIAE) produced an amount of radioactive organic resins, a kind of problematic stream in nuclear industry. As these facilities were stepping into decommissioning, the treatment of the spent organic resins was put on the agenda. The various routes for spent resin treatment such as incineration, advanced oxidation, cement immobilization, etc, were considered. Each method has its advantages and disadvantages when applied in the treatment of spent resins. Since the quantities of the spent organic resins were relatively small and an experience with variety of cementation processes existed in CIAE, predominately for immobilization of the evaporated concentrates, the option of direct encapsulation of the spent organic resins into cementitious materials was adopted in 2003, as a preferred method from the point of view of saving the on the cost of the disposal. In order to realize the end goal, the main work consisted of: the survey of the source terms; cementitious material formula investigation; and the process development. This work, which was undertaken in the following years, is addressed as follows. Source terms of the spent resins in CIAE were to be made clear firstly. The results showed that a total of 24-29 m3 of spent resins was generated and accumulated in the past 40 years. Spent resin arose from two research reactors (heavy water reactor and light water reactor), and from the waste management plant. The amount of the spent resins from the heavy water reactor was 1m3 or so, but its radioactive concentration was high to ∼108-∼109Bq/m3. Two kinds of cements, ASC and OPC cement were selected next, as the solidifying matrix to be investigated. A mixture surface response approach was employed to design experiment and interpret data. In comparison, ASC was superior to OPC cement and it displayed preferable performances to encapsulate spent resins. The optimum formulation is:1) resin

  16. Glass powder blended cement hydration modelling

    Science.gov (United States)

    Saeed, Huda

    The use of waste materials in construction is among the most attractive options to consume these materials without affecting the environment. Glass is among these types of potential waste materials. In this research, waste glass in powder form, i.e. glass powder (GP) is examined for potential use in enhancing the characteristics of concrete on the basis that it is a pozzolanic material. The experimental and the theoretical components of the work are carried out primarily to prove that glass powder belongs to the "family" of the pozzolanic materials. The chemical and physical properties of the hydrated activated glass powder and the hydrated glass powder cement on the microstructure level have been studied experimentally and theoretically. The work presented in this thesis consists of two main phases. The first phase contains experimental investigations of the reaction of glass powder with calcium hydroxide (CH) and water. In addition, it includes experiments that are aimed at determining the consumption of water and CH with time. The reactivity, degree of hydration, and nature of the pore solution of the glass powder-blended cement pastes and the effect of adding different ratios of glass powder on cement hydration is also investigated. The experiments proved that glass powder has a pozzolanic effect on cement hydration; hence it enhances the chemical and physical properties of cement paste. Based on the experimental test results, it is recommended to use a glass powder-to-cement ratio (GP/C) of 10% as an optimum ratio to achieve the best hydration and best properties of the paste. Two different chemical formulas for the produced GP C-S-H gel due to the pure GP and GP-CH pozzolanic reaction hydration are proposed. For the pure GP hydration, the produced GP C-S-H gel has a calcium-to-silica ratio (C/S) of 0.164, water-to-silica ratio (H/S) of 1.3 and sodium/silica ratio (N/S) of 0.18. However, for the GP-CH hydration, the produced GP C-S-H gel has a C/S ratio of 1

  17. The effect of statistical analytical measurement variations on the plant control parameters and production costs in cement manufacturing – a case study

    Directory of Open Access Journals (Sweden)

    A. D. Love

    2010-01-01

    Full Text Available Raw materials used in cement manufacturing normally have varying chemical compositions and require regular analyses for plant control purposes. This is achieved by using several analytical instruments, such as XRF and ICP. The values obtained for the major elements Ca, Si, Fe and Al, are used to calculate the plant control parameters Lime Saturation Factor (LSF, Silica Ratio (SR and Alumina Modulus (AM. These plant control parameters are used to regulate the mixing and blending of various raw meal components and to operate the plant optimally. Any errors and large fluctuations in these plant parameters not only influence the quality of the cement produced, but also have a major effect on the cost of production of cement clinker through their influence on the energy consumption and residence time in the kiln. This paper looks at the role that statistical variances in the analytical measurements of the major elements Ca, Si, Fe and Al can have on the ultimate LSF, SR and AM values calculated from these measurements. The influence of too high and too low values of the LSF, SR and AM on clinker quality and energy consumption is discussed, and acceptable variances in these three parameters, based on plant experiences, are established. The effect of variances in the LSF, SR and AM parameters on the production costs is then analysed, and it is shown that variations of as large as 30% and as little as 5% can potentially occur. The LSF calculation incorporates most chemical elements and therefore is prone to the largest number of variations due to statistical variances in the analytical determinations of the chemical elements. Despite all these variations in LSF values they actually produced the smallest influence on the production cost of the clinker. It is therefore concluded that the LSF value is the most practical parameter for plant control purposes.

  18. The suitability of a supersulfated cement for nuclear waste immobilisation

    Energy Technology Data Exchange (ETDEWEB)

    Collier, N.C., E-mail: nick.collier@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Milestone, N.B. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Callaghan Innovation, 69 Gracefield Road, PO Box 31310, Lower Hutt 5040 (New Zealand); Gordon, L.E. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Geopolymer and Minerals Processing Group, Department of Chemical and Biomolecular Engineering, University of Melbourne, Parkville, Victoria 3010 (Australia); Ko, S.-C. [Holcim Technology Ltd, Hagenholzstrasse 85, CH-8050 Zurich (Switzerland)

    2014-09-15

    Highlights: • We investigate a supersulfated cement for use as a nuclear waste encapsulant. • High powder fineness requires a high water content to satisfy flow requirements. • Heat generation during hydration is similar to a control cement paste. • Typical hydration products are formed resulting in a high potential for waste ion immobilisation. • Paste pH and aluminium corrosion is less than in a control cement paste. - Abstract: Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.

  19. Development of an Improved Cement for Geothermal Wells

    Energy Technology Data Exchange (ETDEWEB)

    Trabits, George [Trabits Group, LLC, Wasilla, AK (United States)

    2015-04-20

    After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistance from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.

  20. 室内TDR试验监测石灰矿渣加固粘性土的物理化学反应过程%Laboratory TDR monitoring of physico-chemical process in lime kiln dust stabilized clayey soils

    Institute of Scientific and Technical Information of China (English)

    陈仁明; DAITA; R; K; DRNEVICH; V; P; KIM; D; H

    2006-01-01

    石灰矿渣和水泥矿渣常用于加固道路基层的粘性土.目前现场一般采用未加固土的最大干密度和最优含水率来评价加固土的压实施工质量.但是粘性土掺加了石灰后,发生了复杂的物理化学反应,使得其压实特性与未加固土有很大的不同.采用时域反射计监测石灰加固土内的物理化学反应过程.试验时将不同石灰矿渣掺和量和含水率的Orchard粘土通过标准击实试验夯实于击实筒中,用TDR监测其中的物理化学反应,针式贯入仪监测强度的增长.试验发现,电导率和介电常数的变化反应了土中的离子交换和硬化反应的过程.初始电导率(1 d之内)的减小揭示了石灰矿渣的掺和量的大小,而长期电导率的减小揭示了强度的增长.试验表明,时域反射计技术可用于评价石灰加固土的施工质量.%By-product materials like lime kiln dust (LKD) and cement kiln dust (CKD) begin to be used in the highways and airfield subgrades for improving natural soils to make them suitable construction materials. Most often, dry density and water content are measured in the field for the quality control purposes. Due to the complex physico-chemical reactions in the mixture,the maximum dry density and the optimum water content of the stabilized soils are always quite different from those of natural soil, which make it difficult to evaluate the quality of the stabilized soil. The physico-chemical process in LKD stabilized soil resulted in the change of the electromagnetic properties, which could be monitored by robust, automated, time domain reflectrometry (TDR) technology. LKD stabilized orchard clay with different dosages of LKD and water content were compacted in standard molds. The electrical conductivity and apparent dielectric constant were monitored by TDR to investigate the physico-chemical processes. Needle penetrometer tests were also done on replicate samples at different curing time. It was found that

  1. Design of Fit-for-Purpose Cement to Restore Cement-Caprock Seal Integrity

    Science.gov (United States)

    Provost, R.

    2015-12-01

    This project aims to study critical research needs in the area of rock-cement interfaces, with a special focus on crosscutting applications in the Wellbore Integrity Pillar of the SubTER initiative. This study will focus on design and test fit-for-purpose cement formulations. The goals of this project are as follows: 1) perform preliminary study of dispersing nanomaterial admixtures in Ordinary Portland Cement (OPC) mixes, 2) characterize the cement-rock interface, and 3) identify potential high-performance cement additives that can improve sorption behavior, chemical durability, bond strength, and interfacial fracture toughness, as appropriate to specific subsurface operational needs. The work presented here focuses on a study of cement-shale interfaces to better understand failure mechanisms, with particular attention to measuring bond strength at the cement-shale interface. Both experimental testing and computational modeling were conducted to determine the mechanical behavior at the interface representing the interaction of cement and shale of a typical wellbore environment. Cohesive zone elements are used in the finite element method to computationally simulate the interface of the cement and rock materials with varying properties. Understanding the bond strength and mechanical performance of the cement-formation interface is critical to wellbore applications such as sequestration, oil and gas production and exploration and nuclear waste disposal. Improved shear bond strength is an indication of the capability of the interface to ensure zonal isolation and prevent zonal communication, two crucial goals in preserving wellbore integrity. Understanding shear bond strength development and interface mechanics will provide an idea as to how the cement-formation interface can be altered under environmental changes (temperature, pressure, chemical degradation, etc.) so that the previously described objectives can be achieved. Sandia National Laboratories is a multi

  2. The influence of cement mantle thickness and stem geometry on fatigue damage in two different cemented hip femoral prostheses.

    Science.gov (United States)

    Ramos, A; Simões, J A

    2009-11-13

    Experimental models can be used for pre-clinical testing of cemented and other type of hip replacements. Total hip replacement (THR) failure scenarios include, among others, cement damage accumulation and the assessment of accurate stress and strain magnitudes at the cement mantle interfaces (stem-cement and cement-bone) can be used to predict mechanical failure. The aseptic loosening scenario in cemented hip replacements is currently not fully understood, and methods of evaluating medical devices must be developed to improve clinical performance. Different results and conclusions concerning the cement micro-cracking mechanism have been reported. The aim of this study was to verify the in vitro behavior of two cemented femoral stems with respect to fatigue crack formation. Fatigue crack damage was assessed at the medial, lateral, anterior and posterior sides of the Lubinus SPII and Charnley stems. All stems were loaded and tested in stair climbing fatigue loading during one million cycles at 2 Hz. After the experiments each implanted synthetic femur was sectioned and analyzed. We observed more damage (cracks per area) for the Lubinus SPII stem, mainly on the proximal part of the cement mantle. The micro-cracking formation initiated in the stem-cement interface and grew towards the direction of cortical bone of the femur. Overall, the cement-bone interface seems to be crucial for the success of the hip replacement. The Charnley stem provoked more damage on the cement-bone interface. A failure index (maximum length of crack/maximum thickness of cement) considered was higher for the cement-stem interface of the Lubinus SPII stem. For a cement mantle thickness higher than 5 mm, cracking initiated at the cement-bone interface and depended on the opening canal process (reaming procedure and instrumentation). The analysis also showed that fatigue-induced damage on the cement mantle, increasing proximally, and depended on the axial position of the stem. The cement

  3. Comparison of modified sulfur cement and hydraulic cement for encapsulation of radioactive and mixed wastes

    International Nuclear Information System (INIS)

    The majority of solidification/stabilization systems for low-level radioactive waste (LLW) and mixed waste, both in the commercial sector and at Department of Energy (DOE) facilities, utilize hydraulic cement (such as portland cement) to encapsulate waste materials and yield a monolithic solid waste form for disposal. A new and innovative process utilizing modified sulfur cement developed by the US Bureau of Mines has been applied at Brookhaven National Laboratory (BNL) for the encapsulation of many of these ''problem'' wastes. Modified sulfur cement is a thermoplastic material, and as such, it can be heated above it's melting point (120 degree C), combined with dry waste products to form a homogeneous mixture, and cooled to form a monolithic solid product. Under sponsorship of the DOE, research and development efforts at BNL have successfully applied the modified sulfur cement process for treatment of a range of LLWs including sodium sulfate salts, boric acid salts, and incinerator bottom ash and for mixed waste contaminated incinerator fly ash. Process development studies were conducted to determine optimal waste loadings for each waste type. Property evaluation studies were conducted to test waste form behavior under disposal conditions by applying relevant performance testing criteria established by the Nuclear Regulatory Commission (for LLW) and the Environmental Protection Agency (for hazardous wastes). Based on both processing and performance considerations, significantly greater waste loadings were achieved using modified sulfur cement when compared with hydraulic cement. Technology demonstration of the modified sulfur cement encapsulation system using production-scale equipment is scheduled for FY 1991. 12 refs., 8 figs., 3 tabs

  4. Microscopic evaluation regarding time behavior of orthodontic cements used for disjunctor cementing

    OpenAIRE

    Ruxandra Bartok; Dimitriu B.; Varlan C.; Stanciu R; Sanziana Scarlatescu; Loredana Mitran; Mitran M.; Irina Gheorghiu; Ioana Suciu; Iliescu D.M.

    2015-01-01

    In order to fulfill their function, orthodontic devices must be cemented on teeth using orthodontic rings. The retention of the orthodontic ring is influenced mainly by the type of dental-ring adhesion. This study was initiated to determine possible microleakage events while using zinc phosphate cement Adhesor (Spofa Dental), conventional glass ionomer Ketac Cem (3M ESPE) and Fuji Ortho (GC) and a compomer Transbond Plus (3M Unitek). The results of the study are consistent with those reported...

  5. A Study on Provisional Cements, Cementation Techniques, and Their Effects on Bonding of Porcelain Laminate Veneers

    OpenAIRE

    Vinod Kumar, G.; Soorya Poduval, T.; Bipin Reddy; Shesha Reddy, P.

    2013-01-01

    Minimal tooth preparation is required for porcelain laminate veneers, but interim restorations are a must to protect their teeth against thermal insult, chemical irritation, and to provide aesthetics. Cement remaining after the removal of the provisional restoration can impair the etching quality of the tooth surface and fit and final bonding of the porcelain laminate veneer. This in vitro study examined the tooth surface for remaining debris of cement after removal of a provisional restorati...

  6. Development of Clinical Cement of Nanoapatite and Polyamide Composite

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A new type of inorganicorganic biomimetic bone cement consisting of nanohydroxyapatite and polyamide 66 composite was investigated. This cement can be handled as paste and easily shaped into any contour. Nanoapatite and polyamide composite cement has a reasonable setting time, excellent washout resistance, high mechanical strength and bioactivity, and it is easily handled and shaped, which can be developed as a clinical cement. It can be predicted that nanoapatite/polymer composite cement would be a new trend of biomedical material, showing a promising prospect.

  7. CEMENT BONDED COMPOSITES – A MECHANICAL REVIEW

    Directory of Open Access Journals (Sweden)

    Stephan Frybort

    2008-05-01

    Full Text Available Over the last years promising cement bonded wood composites for structural purposes have evolved. Durability, toughness, high dimen-sional stability, resistance against environmental influences such as biodegradation or weathering but also availability of the raw material as well as economic factors are features which can make cement-bonded composites superior to conventionally bonded composites. This paper reviews the relationship of diverse parameters, including density and particle size on mechanical and physical properties of cement bonded composites, based on published sources from the last 60 years. For general and recent information about bonding mechanisms, compatibility and setting problems, determination and improvement of compatibility, the used raw materials as well as accelerators are discussed. The main part deals with failure mechanisms in connection with several production parameters. Furthermore, the influence of particle size and geometry, orientation of the particles, cement-wood ratio and the effect of accelerators and treatment of the particles on modulus of elasticity, modulus of rupture as well as thickness swelling are discussed.

  8. Formulation of an injectable phosphocalcium cement

    Energy Technology Data Exchange (ETDEWEB)

    Goncalves, S. [CIRIMAT Equipe de Physico-Chimie des Phosphates ENSCT INP, Toulouse (France); TEKNIMED, Vic en Bigorre (France); Brouchet, A.; Delisle, B. [CHU Rangueil, Toulouse (France). Service d' Anatomie Pathologie; Freche, M.; Lacout, J.L. [CIRIMAT Equipe de Physico-Chimie des Phosphates ENSCT INP, Toulouse (France); Rodriguez, F. [Lab. de Galenique, Chmin des Maraichers, Toulouse (France)

    2001-07-01

    In orthopedic surgery, the loss or the reinforcement of osseous substance often requires filling of the defective part. In order to make the surgical operations easier we sought to make an injectable form. This study examined the effect of silicone and polyglycol on the injectability, setting time and mechanical properties of the cement. The basic solid phase was composed of a mixture of tetracalcium phosphate (Ca{sub 4}(PO{sub 4}){sub 2}O), {alpha}-tricalcium phosphate (Ca{sub 3}(PO{sub 4}){sub 2}) and sodium glycerophosphate. The basic liquid phase was made up of lime, orthophosphoric acid and water. Silicone was previously dissolved in cyclohexane and introduced in the solid phase. Polyglycol is a water-soluble compound so it is introduced in the liquid phase. For the mechanical properties, the strong increase in the percentage of additives decreased the compressive strength. Silicone and polyglycol made it possible to improve viscosity without modifying the basic setting time. The rate of evolution was different with the two different additives. From the data it was possible to optimize the formulation of cements to give predicted properties. Testing the in vivo implantation of the cement has already started. Preliminary results show the perfect osteointegration of the new cements without reactions to the foreign body in spite of the presence of silicone. (orig.)

  9. The functional performance of orthopaedic bone cement

    Energy Technology Data Exchange (ETDEWEB)

    Prendergast, P.J. [Trinity Coll., Dublin (Ireland). Dept. of Mechanical Engineering

    2001-07-01

    This paper presents a summary of our work on the functional behavior of polymethylmethacrylate as a fixation material for load-bearing implants. Experimental tests on models of hip reconstructions have shown that damage accumulation, in the form of growth of numerous microcracks, occurs in cement-fixated orthopaedic implants. To predict failure due to damage accumulation, fatigue tests of hand-mixed and vacuum-mixed cement are used to determine a relationship between the probability-of-failure, stress, and porosity of the cement. This relationship is then applied to the comparative analysis of orthopaedic implants using finite element analysis. Two implant systems are considered: femoral hip prostheses and glenoid replacement prostheses. It is shown how the complex and intricate stress patterns in the polymethylmethacrylate cement 'mantles' can be analyzed in terms of the probability-of-failure. This allows comparison of implants for pre-clinical testing purposes. The results complement those obtained from clinical studies where subsidence of the implant correlates with implant loosening [Karrholm et al. J. Bone Jt. Surg. Vol. 76B (1994) 912-916]. If subsidence is due to creep, then a correlation between damage accumulation and creep should exist. A basis for such a correlation in polymethylmetacrylate is proposed that links clinical findings of subsidence with our results with regard to damage accumulation. (orig.)

  10. PULSED LASER ABLATION OF CEMENT AND CONCRETE

    Science.gov (United States)

    Laser ablation was investigated as a means of removing radioactive contaminants from the surface and near-surface regions of concrete from nuclear facilities. We present the results of ablation tests on cement and concrete samples using a pulsed Nd:YAG laser with fiber optic beam...

  11. Macro-defect-free (MDF) cements

    Czech Academy of Sciences Publication Activity Database

    Mojumdar, S.C.; Mazanec, Karel; Drábik, M.

    2006-01-01

    Roč. 83, č. 1 (2006), s. 135-139. ISSN 1388-6150 Institutional research plan: CEZ:AV0Z40310501 Keywords : MDF cements * moisture resistance * TG-DTA Subject RIV: CB - Analytical Chemistry, Separation Impact factor: 1.438, year: 2006

  12. Absorption Characteristics of Cement Combination Concrete Containing Portland Cement, fly ash, and Metakaolin

    Directory of Open Access Journals (Sweden)

    Folagbade S.O.

    2016-03-01

    Full Text Available The resistance to water penetration of cement combination concretes containing Portland cement (PC, fly ash (FA, and metakaolin (MK have been investigated at different water/cement (w/c ratios, 28-day strengths, and depths of water penetration using their material costs and embodied carbon-dioxide (eCO2 contents. Results revealed that, at equal w/c ratio, eCO2 content reduced with increasing content of FA and MK. MK contributed to the 28-day strengths more than FA. Compared with PC, FA reduced cost and increased the depth of water penetration, MK increased cost and reduced the depth of water penetration, and their ternary combinations become beneficial. At equal strengths and levels of resistance to water penetration, most of the cement combination concretes are more environmentally compatible and costlier than PC concrete. Only MK binary cement concretes with 10%MK content or more and ternary cement concretes at a total replacement level of 55% with 10%MK content or more have higher resistance to water penetration than PC concrete.

  13. Retention of overdenture posts cemented with self-adhesive resin cements.

    Science.gov (United States)

    Elsayed, Mohamed Ezzat; El-Mowafy, Omar; Fenton, Aaron

    2009-01-01

    This study investigated the effects of two self-adhesive resin cements on the retention of overdenture anchor posts after 30 days of aging in water. Forty caries-free human canines were randomly assigned to four test groups. Uni-Anchor posts were cemented to specimens in groups A and B with Breeze and Maxcem self-adhesive resin cements, respectively. In groups C and D, Fuji glass-ionomer cement and Fleck's zinc phosphate cement were used, respectively. Specimens were stored in distilled water at 37 degrees C for 30 days. Each specimen was loaded in tension in an Instron universal testing machine. The maximum force required to dislodge each post was recorded. Means and standard deviations (SDs) were calculated and data were statistically analyzed with analysis of variance (ANOVA). Means and SDs were 706.5 +/- 204.6 N for Breeze, 585.1 +/- 213.5 N for Maxcem, 449.2 +/- 181.1 N for Fuji, and 330.4 +/- 120.6 N for Fleck's. ANOVA revealed significant differences among the means (P Breeze cement (group A) resulted in the highest retention force and most frequent cohesive failure and thus would be expected to clinically perform in a superior manner. PMID:19548412

  14. Reactive-Transport Model of Buffer Cementation

    Energy Technology Data Exchange (ETDEWEB)

    Arthur, Randy; Wei Zhou [Monitor Scientific LLC, Denver, CO (United States)

    2005-10-15

    Thermal gradients during the early, non-isothermal period of near-field evolution in a KBS-3 repository for spent nuclear fuel could alter the mineralogy of the bentonite buffer and cause the constituent clay particles to become cemented together by mineral precipitates. Cementation is a potential concern because it could alter the ductility, mechanical strength and swelling pressure of the buffer, thereby possibly adversely affecting the primary performance function of this key barrier to provide a stable diffusional transport pathway between the canister and rock. The present study uses the TOUGHREACT computer program to simulate reactive-transport processes that are thought to control buffer cementation. TOUGHREACT is generally applicable to problems involving non-isothermal, multiphase reactive transport in variably saturated media. For cementation problems, the modeling approach must account specifically for the temperature dependence of equilibrium and kinetic constraints on dissolution/precipitation reactions involving the primary smectite clays and accessory phases in bentonite, and for diffusive transport of aqueous reactants and products along concentration gradients that are aligned with, or in opposition to, the direction of decreasing temperatures across the near field. The modeling approach was evaluated in two stages. A conceptual model of buffer cementation was first calibrated using observations from field tests carried out at the Stripa mine and Aespoe HRL (LOT pilot experiments). The calibrated model was then used to simulate the geochemical evolution of the KBS-3 buffer during the non-isothermal period of repository evolution. This model accounts for the imbibition of groundwater from a granitic host rock into initially unsaturated buffer materials under capillary and hydraulic pressure gradients, and uses realistic time-temperature constraints on the thermal evolution of the near-field. Preliminary results suggest that the total extent of

  15. Reactive-Transport Model of Buffer Cementation

    International Nuclear Information System (INIS)

    Thermal gradients during the early, non-isothermal period of near-field evolution in a KBS-3 repository for spent nuclear fuel could alter the mineralogy of the bentonite buffer and cause the constituent clay particles to become cemented together by mineral precipitates. Cementation is a potential concern because it could alter the ductility, mechanical strength and swelling pressure of the buffer, thereby possibly adversely affecting the primary performance function of this key barrier to provide a stable diffusional transport pathway between the canister and rock. The present study uses the TOUGHREACT computer program to simulate reactive-transport processes that are thought to control buffer cementation. TOUGHREACT is generally applicable to problems involving non-isothermal, multiphase reactive transport in variably saturated media. For cementation problems, the modeling approach must account specifically for the temperature dependence of equilibrium and kinetic constraints on dissolution/precipitation reactions involving the primary smectite clays and accessory phases in bentonite, and for diffusive transport of aqueous reactants and products along concentration gradients that are aligned with, or in opposition to, the direction of decreasing temperatures across the near field. The modeling approach was evaluated in two stages. A conceptual model of buffer cementation was first calibrated using observations from field tests carried out at the Stripa mine and Aespoe HRL (LOT pilot experiments). The calibrated model was then used to simulate the geochemical evolution of the KBS-3 buffer during the non-isothermal period of repository evolution. This model accounts for the imbibition of groundwater from a granitic host rock into initially unsaturated buffer materials under capillary and hydraulic pressure gradients, and uses realistic time-temperature constraints on the thermal evolution of the near-field. Preliminary results suggest that the total extent of

  16. Assessment of cement durability in repository environment

    International Nuclear Information System (INIS)

    The present research aimed at investigating the durability of cement paste under nuclear waste repository conditions using accelerated tests. Cement paste samples are examined after being exposed to the environmental conditions that are expected to prevail in the repository environment and the results are compared with those obtained with unexposed specimens or specimens exposed to reference conditions. The following exposure conditions were selected: a) Immersion in salt solution, distilled water, or kept in dry storage; b) Room temperature (20 C. degrees) or high temperature (60 C. degrees); c) Immersion time of 30 days or 60 days (not for dry storage); d) Irradiation to a dose of (400 kGy) or background radiation (0 kGy). After exposure to the stressing conditions, the effects of each factor on the cement paste samples were observed by changes in their characteristics. Compressive strength tests were performed on all samples and some of them were investigated in terms of changes in mineralogy by X-ray diffraction (XRD) and thermo-gravimetric analysis (TGA). With the results obtained so far it was possible to point out the following conclusions. First, after a period of immersion in water, cement paste samples further hydrated and presented higher mechanical resistance, as expected. Secondly, dry storage did not allow a complete hydration as a consequence of pore water evaporation. High temperatures intensified this process and led to the ettringite decomposition to meta-ettringite. Thirdly, higher temperature accelerated hydration kinetics and promoted higher mechanical resistance in samples kept under immersion. Fourthly, the irradiation dose applied was unable to change the mineralogy of cement paste samples and fifthly, no statistically significant differences were observed between 30 or 60 days exposure time, for the test conditions

  17. Densified ultra-light cement-based materials

    DEFF Research Database (Denmark)

    Esteves, Luis Pedro

    2015-01-01

    production comprehends one of the relevant carbon emission footprints in the world. The substitution of cement by supplementary cementitious additions encompasses several other health hazards, risks and also technical difficulties such as limited or incoherent pozzolanic activity. Superabsorbent polymers can...... be used as a “clean technology” in the production of cement-based materials for structural applications with a low carbon footprint. This paper describes the principles of this concept coupled with experimental results on the basic properties of this enhanced type of cement-based materials with......Densified cement systems were developed in the early 1980s, about three decades past. The research led to historical developments in cement and concrete research, forming the baseline for the design of modern cement systems, the socalled high-performance and ultra-high performance concrete. Cement...

  18. Optical evaluation on the setting of cement paste

    International Nuclear Information System (INIS)

    In the construction area, one of the most widely used cement is the CPC 30R, it is a hydraulic binder consisting of CaO, SiO2, Al2O3 and Fe2O3, when mixed with water forms cement pastes and its four crystallographic phases start to hydrate. The diffuse reflection on cement paste can give an indication of the behaviour on optical properties on the hydration of the cement and early formation products. In this study, Portland cement (CPC) pastes were prepared with 0.45 a water to cement ratio (w/c). This work is aimed to evaluate the optical properties of cement pastes on the hydration reaction during the first 24 hours by measuring the intensity of diffuse reflection changes

  19. Practical clinical considerations of luting cements: A review.

    Science.gov (United States)

    Lad, Pritam P; Kamath, Maya; Tarale, Kavita; Kusugal, Preethi B

    2014-02-01

    The longevity of fixed partial denture depends on the type of luting cement used with tooth preparation. The clinician's understating of various cements, their advantages and disadvantages is of utmost importance. In recent years, many luting agents cements have been introduced claiming clinically better performance than existing materials due to improved characteristics. Both conventional and contemporary dental luting cements are discussed here. The various agents discussed are: Zinc phosphate, Zinc polycarboxylate, Zinc oxide-eugenol, Glass-ionomer, Resin modified GIC, Compomers and Resin cement. The purpose of this article is to provide a discussion that provides a clinical perspective of luting cements currently available to help the general practitioner make smarter and appropriate choices. How to cite the article: Lad PP, Kamath M, Tarale K, Kusugal PB. Practical clinical considerations of luting cements: A review. J Int Oral Health 2014;6(1):116-20. PMID:24653615

  20. Mechanical Properties and Decay Resistance of Hornbeam Cement Bonded Particleboards

    Directory of Open Access Journals (Sweden)

    Antonios N. Papadopoulos

    2008-01-01

    Full Text Available Cement bonded particleboards were manufactured from hornbeam (Carpinus betulus L. wood particles. Hydration tests were carried out to determine the inhibitory index in order to characterise wood-cement compatibility. The results revealed that the mixture of hornbeam-cement can be classified as moderate inhibition. Two wood: cement ratios were applied in this study, namely, 1 : 3 and 1 : 4, for the board manufacture. It was found that an increase of cement-wood ratio resulted in an improvement in all properties examined, except MOR. All properties of the boards made from 1 : 4 wood: cement ratio surpassed the minimum requirements set forth by the building type HZ code. Boards were exposed to brown and white rot fungi, Coniophora puteana, and Trametes versicolor, respectively. Overall, both fungi failed to attack the cement-bonded boards.