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Sample records for cement kiln flue

  1. Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

    Energy Technology Data Exchange (ETDEWEB)

    Arachchige, Udara S.P.R.; Kawan, Dinesh; Tokheim, Lars-Andre [Telemark University College, Porsgrunn (Norway); Melaaen, Morten C. [Telemark University College, Porsgrunn (Norway); (Tel-Tek, Porsgrunn (Norway)

    2013-07-01

    The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

  2. Dynamic measurement of mercury adsorption and oxidation on activated carbon in simulated cement kiln flue gas

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian

    2012-01-01

    of the sulfite converter is short and typically within 2min. Dynamic mercury adsorption and oxidation tests on commercial activated carbons Darco Hg and HOK standard were performed at 150°C using simulated cement kiln gas and a fixed bed reactor system. It is shown that the converter and analyzer system...... are still under development and are investigated in this work. A commercial red brass converter was tested at 180°C and it was found that the red brass chips work in nitrogen atmosphere only, but do not work properly under simulated cement kiln flue gas conditions. Test of the red brass converter using only...... elemental mercury shows that when HCl is present with either SO2 or NOx the mercury measurement after the converter is unstable and lower than the elemental mercury inlet level. The conclusion is that red brass chips cannot fully reduce oxidized mercury to elemental mercury when simulated cement kiln gas...

  3. Effect of flue gas recirculation during oxy-fuel combustion in a rotary cement kiln

    International Nuclear Information System (INIS)

    Granados, David A.; Chejne, Farid; Mejía, Juan M.; Gómez, Carlos A.; Berrío, Ariel; Jurado, William J.

    2014-01-01

    The effect of Flue Gas Recirculation (FGR) during Oxy-Fuel Combustion in a Rotary Cement Kiln was analyzed by using a CFD model applied to coal combustion process. The CFD model is based on 3D-balance equations for mass, species, energy and momentum. Turbulence and radiation model coupled to a chemical kinetic mechanism for pyrolysis processes, gas–solid and gas–gas reactions was included to predicts species and flame temperature distribution, as well as convective and radiation energy fluxes. The model was used to study coal combustion with air and with oxygen for FGR between 30 and 85% as controller parameter for temperature in the process. Flame length effect and heat transfer by convection and radiation to the clinkering process for several recirculation ratios was studied. Theoretical studies predicted a located increase of energy flux and a reduction in flame length with respect to the traditional system which is based on air combustion. The impact of FGR on the oxy-fuel combustion process and different energy scenarios in cement kilns to increase energy efficiency and clinker production were studied and evaluated. Simulation results were in close agreement with experimental data, where the maximum deviation was 7%

  4. Review of technologies for mercury removal from flue gas from cement production processes

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian

    2012-01-01

    sources of mercury in the cement kiln flue gas. Cement plants are quite different from power plants and waste incinerators regarding the flue gas composition, temperature, residence time, and material circulation. Cement kiln systems have some inherent ability to retain mercury in the solid materials due...... to the adsorption of mercury on the solids in the cold zone. However, recirculation of the kiln dust to the kiln will cause release of the captured mercury. The mercury chemistry in cement kiln systems is complicated and knowledge obtained from power plants and incinerators cannot be directly applied in cement...

  5. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Options for incinerators, cement kilns... Technology (MACT) Standards § 270.235 Options for incinerators, cement kilns, lightweight aggregate kilns... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or hydrochloric...

  6. CEMENT KILN DUST AS A MATERIAL FOR BUILDING BLOCKS ...

    African Journals Online (AJOL)

    This paper presents the results of a study on the properties of hollow sandcrete blocks with cement kiln dust (CKD) as an additive and as a replacement for ordinary portland cement (OPC). When CKD was used as a replacement for cement, the compressive strength and density of blocks generally decreased with higher ...

  7. Environmental impact of incineration of calorific industrial waste: rotary kiln vs. cement kiln.

    Science.gov (United States)

    Vermeulen, Isabel; Van Caneghem, Jo; Block, Chantal; Dewulf, Wim; Vandecasteele, Carlo

    2012-10-01

    Rotary kiln incinerators and cement kilns are two energy intensive processes, requiring high temperatures that can be obtained by the combustion of fossil fuel. In both processes, fossil fuel is often substituted by high or medium calorific waste to avoid resource depletion and to save costs. Two types of industrial calorific waste streams are considered: automotive shredder residue (ASR) and meat and bone meal (MBM). These waste streams are of current high interest: ASR must be diverted from landfill, while MBM can no longer be used for cattle feeding. The environmental impact of the incineration of these waste streams is assessed and compared for both a rotary kiln and a cement kiln. For this purpose, data from an extensive emission inventory is applied for assessing the environmental impact using two different modeling approaches: one focusing on the impact of the relevant flows to and from the process and its subsystems, the other describing the change of environmental impact in response to these physical flows. Both ways of assessing emphasize different aspects of the considered processes. Attention is paid to assumptions in the methodology that can influence the outcome and conclusions of the assessment. It is concluded that for the incineration of calorific wastes, rotary kilns are generally preferred. Nevertheless, cement kilns show opportunities in improving their environmental impact when substituting their currently used fuels by more clean calorific waste streams, if this improvement is not at the expense of the actual environmental impact. Copyright © 2012 Elsevier Ltd. All rights reserved.

  8. 40 CFR 63.1220 - What are the replacement standards for hazardous waste burning cement kilns?

    Science.gov (United States)

    2010-07-01

    ... hazardous waste burning cement kilns? 63.1220 Section 63.1220 Protection of Environment ENVIRONMENTAL... Waste Combustors Replacement Emissions Standards and Operating Limits for Incinerators, Cement Kilns... burning cement kilns? (a) Emission and hazardous waste feed limits for existing sources. You must not...

  9. Refuse derived fuels in Cement Kilns: Italian experience

    International Nuclear Information System (INIS)

    Del Borghi, M.; Strazza, C.; Del Borghi, A.

    2009-01-01

    This study investigates the results of a year (2006) of air emissions gathering in the various Italian cement plants, and, in particular, on 73 kilns subdivided by production class, kiln type and alternative fuels use for type and quantity. The emission parameters considered have been: total dust, SO 2 , NOx, CO, TOC, HCl, HF, metals, PAH and PCDD/F. The work has involved a comparison between the results of the average concentrations detected for the various pollutants, separately for the plants using only traditional fuels and using also alternative fuels. The obtained results show that the use of alternative fuels by the 22 kilns investigated has not any influence on the emission values of the pollutants examined; on the contrary, in certain cases these emissions result less than the limits legally allowed for the use of traditional fuels. A comparison between the results obtained from the Italian kilns and those published by Cembureau from 200 European kilns, confirms that the emission performances of cement kilns appear independent for the use of alternative fuels with the percentages usually employed. This study also highlights the benefits on the global environmental balance for the use of RDF as alternative fuel. [it

  10. potentials of cement kiln dust in sub-grade improvement

    African Journals Online (AJOL)

    2013-03-01

    Mar 1, 2013 ... alternative uses of waste materials in different geotech- nical application including .... tained in bags and stored in air tight containers. The. CKD was ... Figure 5: Variation of plastic limit with cement kiln dust. Figure 6: Variation ...

  11. Combustion of solid alternative fuels in the cement kiln burner

    DEFF Research Database (Denmark)

    Nørskov, Linda Kaare

    In the cement industry there is an increasing environmental and financial motivation for substituting conventional fossil fuels with alternative fuels, being biomass or waste derived fuels. However, the introduction of alternative fuels may influence emissions, cement product quality, process...... stability, and process efficiency. Alternative fuel substitution in the calciner unit has reached close to 100% at many cement plants and to further increase the use of alternative fuels rotary kiln substitution must be enhanced. At present, limited systematic knowledge of the alternative fuel combustion...... properties and the influence on the flame formation is available. In this project a scientific approach to increase the fundamental understanding of alternative fuel conversion in the rotary kiln burner is employed through literature studies, experimental combustion characterisation studies, combustion...

  12. CFD analysis of a rotary kiln using for plaster production and discussion of the effects of flue gas recirculation application

    Science.gov (United States)

    Gürtürk, Mert; Oztop, Hakan F.; Pambudi, Nugroho Agung

    2018-04-01

    In this study, the CFD analysis of the rotary kiln is carried out for examining effects of various parameters on energy consumption and efficiency of the rotary kiln. The flue gas recirculation using in many applications is a useful method for combusting of fuel unburned in the flue gas. Also, effects of flue gas recirculation on the combusting of fuel, operating temperature and efficiency of the rotary kiln are discussed in this study. The rotary kiln, which is considered in this study, is used in plaster plant. Two different CFD models were created and these models are compared according to many parameters such as temperature distribution, mixture fraction, the mass fraction of O2, CO, CO and CH4 in the combustion chamber. It is found that the plaster plant has a great potential for an increase in energy efficiency. Results obtained for producers of rotary kiln and burner will be useful for determining better design parameters.

  13. Effects of Co-Processing Sewage Sludge in the Cement Kiln on PAHs, Heavy Metals Emissions and the Surrounding Environment.

    Science.gov (United States)

    Lv, Dong; Zhu, Tianle; Liu, Runwei; Li, Xinghua; Zhao, Yuan; Sun, Ye; Wang, Hongmei; Zhang, Fan; Zhao, Qinglin

    2018-04-08

    To understand the effects of co-processing sewage sludge in the cement kiln on non-criterion pollutants emissions and its surrounding environment, the flue gas from a cement kiln stack, ambient air and soil from the background/downwind sites were collected in the cement plant. Polycyclic aromatic hydrocarbons (PAHs) and heavy metals of the samples were analyzed. The results show that PAHs in flue gas mainly exist in the gas phase and the low molecular weight PAHs are the predominant congener. The co-processing sewage sludge results in the increase in PAHs and heavy metals emissions, especially high molecular weight PAHs and low-volatile heavy metals such as Cd and Pb in the particle phase, while it does not change their compositions and distribution patterns significantly. The concentrations and their distributions of the PAHs and heavy metals between the emissions and ambient air have a positive correlation and the co-processing sewage sludge results in the increase of PAHs and heavy metals concentrations in the ambient air. The PAHs concentration level and their distribution in soil are proportional to those in the particle phase of flue gas, and the co-processing sewage sludge can accelerate the accumulation of the PAHs and heavy metals in the surrounding soil, especially high/middle molecular weight PAHs and low-volatile heavy metals.

  14. A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

    Science.gov (United States)

    Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

    2015-06-01

    Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

  15. Incorporation of cement bypass flue dust in fly ash and blast furnace slag-based geopolymer

    Directory of Open Access Journals (Sweden)

    Mohamed E. Sultan

    2018-06-01

    Full Text Available This work utilizes cement kiln dust in fly ash and blast furnace slag-based geopolymer. Geopolymer cement was produced using different compositions of ground, granulated blast furnace slag with fly ash and cement bypass flue dust. Crystalline sodium metasilicate pentahydrate was used as an activator at 10, 15 and 20% (by weight of the geopolymer source materials. The geopolymer is formed in the solid state like ordinary Portland cement. The mechanical and chemical properties of the geopolymeric materials were examined. Measuring of mechanical properties by compressive strength of the hardened geopolymer pastes at different curing ages; microstructure was evaluated by X-ray diffraction (XRD and scanning electron microscope (SEM; thermal properties were estimated by thermogravimetry analysis (TGA and derivative thermogravimetric analysis (DTG. The results indicate that the compressive strength of the geopolymer pastes is increased with higher Na2SiO3.5H2O content. The geopolymeric properties were enhanced by higher pH, which helps in the dissolution of geopolymer source materials during geopolymerization. SEM showed that mixes containing 15 and 20% sodium metasilicate had more compact and dense structures. On the other hand, GGBFS mix (G-20 exhibits more hydration and geopolymeric products during TGA/DTG compared with other mixes which contain FA with/without GGBFS. Keywords: Cement bypass flue dust, Geopolymer, Ground granulated blast furnace, Fly ash

  16. Imaging of Flames in Cement Kilns To Study the Influence of Different Fuel Types

    DEFF Research Database (Denmark)

    Pedersen, Morten Nedergaard; Nielsen, Mads; Clausen, Sønnik

    2017-01-01

    The cement industry aims to use an increased amount of alternative fuels to reduce production costs and CO2 emissions. In this study three cement plants firing different kinds and percentages of alternative fuel were studied. A specially developed camera setup was used to monitor the flames...... in the three cement kilns and assess the effect of alternative fuels on the flame. It was found that cofiring with solid recovered fuel (SRF) would delay the ignition point by about 2 m and lower the intensity and temperature of the kiln flame compared to a fossil fuel flame. This is related to a larger...... particle size and moisture content of the alternative fuels, which lowers the conversion rate compared to fossil fuels. The consequences can be a lower kiln temperature and cement quality. The longer conversion time may also lead to the possibility of localized reducing conditions in the cement kiln, which...

  17. Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

    Directory of Open Access Journals (Sweden)

    Yufei Yang

    2013-01-01

    Full Text Available To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O were mixed with cement production raw materials and calcined to produce cement clinker. Then, clinker was mixed water to prepare cement paste. EPMA results showed that As was generally distributed throughout the cement paste. As content in calcium silicate hydrates gel (C-S-H was in low level, but higher than that in other cement mineral phases. This means that most of As is expected to form some compounds that disperse on the surfaces of cement mineral phases. Linear combination fitting (LCF of the X-ray absorption near edge structure spectra revealed that As in the cement paste was predominantly As(V and mainly existed as Mg3(AsO42, Ca3(AsO42, and Na2HAsO4.

  18. Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

    OpenAIRE

    Beltagui, Hoda; Sonebi, Mohammed; Maguire, K.; Taylor, Susan

    2018-01-01

    Cement kiln dust (CKD) is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA) due to its high alkalinity, which can be utilised in low ...

  19. Improvement of poor subgrade soils using cement kiln dust

    Directory of Open Access Journals (Sweden)

    Ahmed Mancy Mosa

    2017-12-01

    Full Text Available Construction of pavements layers on subgrade with excellent to good properties reduces the thickness of the layers and consequently reduces the initial and maintenance cost of highways and vice versa. However, construction of pavements on poor subgrade is unavoidable due to several constrains. Improvement of subgrade properties using traditional additives such as lime and Portland cement adds supplementary costs. Therefore, using by-products in this domain involves technical, economic, and environmental advantages. Cement kiln dust (CKD is generated in huge quantities as a by-product material in Portland cement plants. Therefore, it can be considered as an excellent alternative in this domain. In Iraq, Portland cement plants generate about 350000 tons of CKD annually which is available for free. Therefore, Iraq can be adopted as a case study. This paper covers using CKD to improve the properties of poor subgrade soils based on series of California Bearing Ration (CBR tests on sets of untreated samples and samples treated with different doses of CKD in combination with different curing periods to investigate their effects on soil properties. The results exhibited that adding 20% of CKD with curing for 14 days increases the CBR value from 3.4% for untreated soil to 48% for treated soil; it, also, decreases the swelling ratio. To determine the effects of using this dose under the mentioned curing period on the designed thicknesses of pavements layers, a case study was adopted. The case study results exhibited that treatment of the subgrade soil by 20% of CKD with curing for 14 days reduces the cost of the pavements by $25.875 per square meter.

  20. Increased Coal Replacement in a Cement Kiln Burner by Feeding a Mixture of Solid Hazardous Waste and Shredded Plastic Waste

    OpenAIRE

    Ariyaratne, W. K. Hiromi; Melaaen, Morten Christian; Tokheim, Lars-André

    2013-01-01

    The present study aims to find the maximum possible replacement of coal by combined feeding of plastic waste and solid hazardous waste mixed with wood chips (SHW) in rotary kiln burners used in cement kiln systems. The coal replacement should be achieved without negative impacts on product quality, emissions or overall operation of the process. A full-scale experiment was carried out in the rotary kiln burner of a cement kiln by varying SHW and plastic waste feeding rates. Experimental result...

  1. Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

    Science.gov (United States)

    Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

    2015-02-01

    Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite. Copyright © 2014 Elsevier Ltd. All rights reserved.

  2. SO2 Release as a Consequence of Alternative Fuel Combustion in Cement Rotary Kiln Inlets

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Glarborg, Peter

    2015-01-01

    The combustion of alternative fuels in direct contact with the bed material of the rotary kiln may cause local reducing conditions and, subsequently, decomposition of sulfates from cement raw materials, increasing the SO2 concentration in the gas phase. The decomposition of sulfates increases...... the sulfur circulation and may be problematic because high sulfur circulation can cause sticky material buildup, affecting the process operation of the cement kiln system. The SO2 release from cement raw materials during combustion of pine wood and tire rubber has been studied experimentally in a high...

  3. Sustainability of cement kiln co-processing of wastes in India: a pilot study.

    Science.gov (United States)

    Baidya, Rahul; Ghosh, Sadhan Kumar; Parlikar, Ulhas V

    2017-07-01

    Co-processing in cement kiln achieves effective utilization of the material and energy value present in the wastes, thereby conserving the natural resources by reducing the use of virgin material. In India, a number of multifolded initiatives have been taken that take into account the potential and volume of waste generation. This paper studies the factors which might influence the sustainability of co-processing of waste in cement kilns as a business model, considering the issues and challenges in the supply chain framework in India in view of the four canonical pillars of sustainability. A pilot study on co-processing was carried out in one of the cement plant in India to evaluate the environmental performance, economical performance, operational performance and social performance. The findings will help India and other developing countries to introduce effective supply chain management for co-processing while addressing the issues and challenges during co-processing of different waste streams in the cement kilns.

  4. Stabilization/solidification of selenium-impacted soils using Portland cement and cement kiln dust.

    Science.gov (United States)

    Moon, Deok Hyun; Grubb, Dennis G; Reilly, Trevor L

    2009-09-15

    Stabilization/solidification (S/S) processes were utilized to immobilize selenium (Se) as selenite (SeO(3)(2-)) and selenate (SeO(4)(2-)). Artificially contaminated soils were prepared by individually spiking kaolinite, montmorillonite and dredged material (DM; an organic silt) with 1000 mg/kg of each selenium compound. After mellowing for 7 days, the Se-impacted soils were each stabilized with 5, 10 and 15% Type I/II Portland cement (P) and cement kiln dust (C) and then were cured for 7 and 28 days. The toxicity characteristic leaching procedure (TCLP) was used to evaluate the effectiveness of the S/S treatments. At 28 days curing, P doses of 10 and 15% produced five out of six TCLP-Se(IV) concentrations below 10mg/L, whereas only the 15% C in DM had a TCLP-Se(IV) concentration soil-cement slurries aged for 30 days enabled the identification of Se precipitates by X-ray powder diffraction (XRD) and scanning electron microscopy (SEM)-energy dispersive X-ray spectroscopy (EDX). XRD and SEM-EDX analyses of the Se(IV)- and Se(VI)-soil-cement slurries revealed that the key selenium bearing phases for all three soil-cement slurries were calcium selenite hydrate (CaSeO(3).H(2)O) and selenate substituted ettringite (Ca(6)Al(2)(SeO(4))(3)(OH)(12).26H(2)O), respectively.

  5. Mechanism and Modelling for Sorption of Toxic Ion on Cement Kiln Dust

    International Nuclear Information System (INIS)

    EI- Dakroury, A.; Sayed, M.S.; EL- Sherif, E.

    2009-01-01

    Cement manufacturing is a critically important industry in Egypt. These industrial by-product and waste materials must be managed responsibly to insure a clean and safe environment. Cement kiln dust (CKD) is a significant by-product material of the cement manufacturing process. Cement kiln dust is a waste residue composed chiefly of oxidized, anhydrous, micron - sized particles generated as a by product of the manufacture of Portland cement. The use of cement kiln dust as adsorbent in wastewater treatment has a great attention as cheap material and clay structure. This work will discuss the basic characteristics of CKD physical and chemical properties and regulatory requirements: The batch removal of Cr(VI) from aqueous solution using low cost adsorbents such as cement kiln dust under different experimental conditions. The influences of initial Cr (VI) ion concentration (20 to 300 mg1-1) and ph (1 to 4) were investigated in this study. Adsorption of Cr (VI) is highly ph-dependent and the results indicate that the optimum ph for the removal was found to be 1 for CKD. A comparison of kinetic models applied to the adsorption of Cr (VI) ions on the CKD was evaluated for the pseudo first order, the pseudo second-order, Elovich and intra particle diffusion kinetic models, respectively. The results showed that the pseudo second-order kinetic model was found to correlate the experimental data well

  6. Case study: improvement of performance of cement industry rotary kilns by using a solid radiotracers

    International Nuclear Information System (INIS)

    Sebastian, C.; Maghella, G.; Mamani, E.

    2000-12-01

    In the present report, residence time distribution (RTD) of the cement blended raw meal has been determined by the use of 7,4x10 8 Bq (20 mCi) of La 40 as a dust radioactive tracer in the chemical form of La 2 O 3 . Five scintillation detector were installed alongside the kiln. Analysis and interpretation of response curves were made to draw conclusions about the improvement of the rotary kiln performance

  7. Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

    Directory of Open Access Journals (Sweden)

    Beltagui H.

    2018-01-01

    Full Text Available Cement kiln dust (CKD is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA due to its high alkalinity, which can be utilised in low strength un-reinforced applications. One potential application involves the backfill of mines, reducing the need for continuous maintenance of the mine. This study focuses on the compressive strength achieved by various blends of CKD, PFA, and cement. Samples were hand mixed and compacted in 100 mm x 50 mm diameter cylinders, and unconfined compressive strength measurements taken at 28 and 56 days. The hydration products were assessed through the use of x-ray diffraction and thermogravimetric analysis. Aiming to maximise the use of CKD at a water to binder (w/b ratio of 0.2, it was found that the maximum CKD content possible to achieve the required strength was 90% CKD blended with 10% cement.

  8. Combustion of large solid fuels in cement rotary kilns

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma

    (MBM), waste wood, sewage sludge, paper and plastics. The alternative fuel share of the total energy varies significantly from region to region, but the general trend is towards increased alternative fuel utilization. Solid alternative fuels typically have physical and chemical properties that differ...... from traditional solid fossil fuels. This creates a need for new combustion equipment or modification of existing kiln systems, because alternative fuels may influence process stability and product quality. Process stability is mainly influenced by exposing the raw material bed in the rotary kiln...... oxidation is a slow process which may greatly reduce the amounts of solid fuels to be utilized in the material inlet end of rotary kilns due to the limited residence time. Several parameters control the rate of char oxidation: a) bulk oxygen concentration, b) mass transfer rate of oxygen to char particles...

  9. Mechanical properties of Self-Consolidating Concrete incorporating Cement Kiln Dust

    OpenAIRE

    El-Mohsen, Mostafa Abd; Anwar, Ahmed M.; Adam, Ihab A.

    2015-01-01

    Self-Consolidating Concrete (SCC) has been widely used in both practical and laboratory applications. Selection of its components and their ratios depends, mainly, on the target mechanical and physical properties recommended by the project consultant. Partial replacement of cement in SCC with cheap available industrial by-product could produce environmentally durable concrete with similar properties of normal concrete. In the current research, SCC was produced by blending Cement Kiln Dust (CK...

  10. Perspectives and limits for cement kilns as a destination for RDF

    International Nuclear Information System (INIS)

    Genon, G.; Brizio, E.

    2008-01-01

    RDF, the high calorific value fraction of MSW obtained by conventional separation systems, can be employed in technological plants (mainly cement kilns) in order to obtain a useful energy recovery. It is interesting and important to evaluate this possibility within the general framework of waste-to-energy solutions. The solution must be assessed on the basis of different aspects, namely: technological features and clinker characteristics; local atmospheric pollution; the effects of RDF used in cement kilns on the generation of greenhouse gases; the economics of conventional solid fuels substitution and planning perspectives, from the point of view of the destination of RDF and optimal cement kiln policy. The different experiences of this issue throughout Europe are reviewed, and some applications within Italy are also been considered. The main findings of the study are that the use of RDF in cement kilns instead of coal or coke offers environmental benefits in terms of greenhouse gases, while the formation of conventional gaseous pollutants is not a critical aspect. Indeed, the generation of nitrogen oxides can probably be lower because of lower flame temperatures or lower air excess. The presence of chlorinated micro-pollutants is not influenced by the presence of RDF in fuel, whereas depending on the quality of the RDF, some problems could arise compared to the substituted fuel as far as heavy metals are concerned, chiefly the more volatile ones

  11. Perspectives and limits for cement kilns as a destination for RDF.

    Science.gov (United States)

    Genon, G; Brizio, E

    2008-11-01

    RDF, the high calorific value fraction of MSW obtained by conventional separation systems, can be employed in technological plants (mainly cement kilns) in order to obtain a useful energy recovery. It is interesting and important to evaluate this possibility within the general framework of waste-to-energy solutions. The solution must be assessed on the basis of different aspects, namely: technological features and clinker characteristics; local atmospheric pollution; the effects of RDF used in cement kilns on the generation of greenhouse gases; the economics of conventional solid fuels substitution and planning perspectives, from the point of view of the destination of RDF and optimal cement kiln policy. The different experiences of this issue throughout Europe are reviewed, and some applications within Italy are also been considered. The main findings of the study are that the use of RDF in cement kilns instead of coal or coke offers environmental benefits in terms of greenhouse gases, while the formation of conventional gaseous pollutants is not a critical aspect. Indeed, the generation of nitrogen oxides can probably be lower because of lower flame temperatures or lower air excess. The presence of chlorinated micro-pollutants is not influenced by the presence of RDF in fuel, whereas depending on the quality of the RDF, some problems could arise compared to the substituted fuel as far as heavy metals are concerned, chiefly the more volatile ones.

  12. Stabilization/solidification of selenium-impacted soils using Portland cement and cement kiln dust

    International Nuclear Information System (INIS)

    Moon, Deok Hyun; Grubb, Dennis G.; Reilly, Trevor L.

    2009-01-01

    Stabilization/solidification (S/S) processes were utilized to immobilize selenium (Se) as selenite (SeO 3 2- ) and selenate (SeO 4 2- ). Artificially contaminated soils were prepared by individually spiking kaolinite, montmorillonite and dredged material (DM; an organic silt) with 1000 mg/kg of each selenium compound. After mellowing for 7 days, the Se-impacted soils were each stabilized with 5, 10 and 15% Type I/II Portland cement (P) and cement kiln dust (C) and then were cured for 7 and 28 days. The toxicity characteristic leaching procedure (TCLP) was used to evaluate the effectiveness of the S/S treatments. At 28 days curing, P doses of 10 and 15% produced five out of six TCLP-Se(IV) concentrations below 10 mg/L, whereas only the 15% C in DM had a TCLP-Se(IV) concentration 3 .H 2 O) and selenate substituted ettringite (Ca 6 Al 2 (SeO 4 ) 3 (OH) 12 .26H 2 O), respectively.

  13. Cement factory kilns. Clinker baking workshops; Fours de cimenterie. Ateliers de cuisson du clinker

    Energy Technology Data Exchange (ETDEWEB)

    Bastier, R. [Direction Centrale Technologie (France); Bocan, A.; Gerbert, B.; Regnault, A.

    2000-07-01

    Clinker baking is the intermediate of the three main steps of the cement fabrication process. The aim of the baking workshop is the thermal transformation of the crude material into a semi-product (clinker). The problem of clinker baking is to find the optimum process taking into account: the investment and operation costs,the diversity of raw materials and fuels, the socio-economical constraints, the performances required, the environmental constraints and the increase of production capacity. This paper gives a presentation of the different types of clinker baking workshops: 1 - Rotative kiln and baking workshop; 2 - Different types of baking workshops: general considerations, humid way process (long kiln - WL), half-dry way process (short kiln - DG-N), dry-way process (short kiln - DS-X), comparison of standard energy consumptions and production ratios; 3 - Pre-calcination (DS-X-SF and DS-X-PC kilns): general considerations, industrial realizations, operation of pre-calcination, characteristics, advantages and drawbacks, standard operation data; 4 - Dimensioning of dry-way kilns: theoretical and empirical methods. (J.S.)

  14. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H. [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China); Ye, X.C., E-mail: yexuchu@njtech.edu.cn [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China)

    2014-08-15

    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

  15. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    International Nuclear Information System (INIS)

    Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H.; Ye, X.C.

    2014-01-01

    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production

  16. Lime kiln dust as a potential raw material in portland cement manufacturing

    Science.gov (United States)

    Miller, M. Michael; Callaghan, Robert M.

    2004-01-01

    In the United States, the manufacture of portland cement involves burning in a rotary kiln a finely ground proportional mix of raw materials. The raw material mix provides the required chemical combination of calcium, silicon, aluminum, iron, and small amounts of other ingredients. The majority of calcium is supplied in the form of calcium carbonate usually from limestone. Other sources including waste materials or byproducts from other industries can be used to supply calcium (or lime, CaO), provided they have sufficiently high CaO content, have low magnesia content (less than 5 percent), and are competitive with limestone in terms of cost and adequacy of supply. In the United States, the lime industry produces large amounts of lime kiln dust (LKD), which is collected by dust control systems. This LKD may be a supplemental source of calcium for cement plants, if the lime and cement plants are located near enough to each other to make the arrangement economical.

  17. Numerical Study on Heat Transfer to an Arc Absorber Designed for a Waste Heat Recovery System around a Cement Kiln

    DEFF Research Database (Denmark)

    Hosseini, Seyed Mojtaba Mir; Rezaniakolaei, Alireza; Rosendahl, Lasse Aistrup

    2018-01-01

    A numerical study on combined free convection, forced convection, and radiation heat transfers from an industrial isothermal rotating cylinder (cement kiln) is carried out in this work. The investigation is done by the study of two-dimensional (2D) incompressible turbulent flow around the kiln un...

  18. Mechanical properties of Self-Consolidating Concrete incorporating Cement Kiln Dust

    Directory of Open Access Journals (Sweden)

    Mostafa Abd El-Mohsen

    2015-04-01

    Full Text Available Self-Consolidating Concrete (SCC has been widely used in both practical and laboratory applications. Selection of its components and their ratios depends, mainly, on the target mechanical and physical properties recommended by the project consultant. Partial replacement of cement in SCC with cheap available industrial by-product could produce environmentally durable concrete with similar properties of normal concrete. In the current research, SCC was produced by blending Cement Kiln Dust (CKD with cement in different ratios. Four mixes incorporating cement kiln dust with partial cement replacement of 10%, 20%, 30%, and 40% were produced and compared with a control mix of Normally Vibrated Concrete (NVC. Superplasticizer was used to increase the flow-ability of SCC mixes. The fresh and hardened mechanical properties of all mixes were determined and evaluated. Moreover, time-dependent behavior was investigated for all mixes in terms of drying shrinkage test. The shrinkage strain was measured for all specimens for a period of 120 days. Based on the experimental results, it was found that SCC mixture containing 20% cement replacement of CKD exhibited the highest mechanical strength compared to other SCC mixes and NVC mix as well. It was observed that the volumetric changes of specimens were directly proportional to the increase of the cement replacement ratio.

  19. Development of electro fused aggregates for use in refractories for the burning zone of cement kilns

    International Nuclear Information System (INIS)

    Ferreira, Luis Leonardo Horne Curimbaba

    2006-01-01

    Electro fused aggregates are largely used in refractory production due to the better performance reached when they are employed. In this work electro fused aggregates were designed for application in refractories for the burning zone of cement kilns. Initially reaction evaluation was conducted aiming the identification of the most prone refractory systems when single refractory phases react with Portland cement phases at high temperatures. In the next step, raw materials of the best refractory systems were electro fused to generate different aggregate compositions. The electro fused aggregates properties were evaluated and the classified ones were used to produce refractory bricks for the burning zone of cement kilns. General characteristics of these bricks were measured and compared with a standard magnesia-spinel refractory. Aggregates of the system Mg O - TiO 2 - Ca O, more specifically aggregates belonged to the compatibility triangle Mg O - Mg 2 TiO 4 - CaTiO 3 , showed suitable characteristics for development of refractories for the burning zone cement kilns. (author)

  20. Sulfur Release during Alternative fuels Combustion in Cement Rotary Kilns

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar

    fuel with the bed material, heating up of a particle, 5 iv devolatilization, char combustion, the reactions between CaSO 4 and the different reducing agents, and the oxidation of the volatiles gases in the free board. The main reducing agents are CO, CH 4 and H 2 , which are introduced under the bed...... are of high importance for SO 2 release because it is shown that introducing the same total amount of gas, the highest reducing agent concentration fo r a short period released a higher total SO 2 amount compared to the lowest concentration during a long period. A mathematical reaction based model...... but the effect of sulfur content in the bed cannot be predicted. Further development regarding particle motion according to the rotational speed may be needed. Furthermore, a model for predicting the tendency of build-ups for a kiln system is developed based on the prediction of SO 3 and Cl concentrations...

  1. Energy conservation and dust production in wet rotary cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Sell, N J; Fischbach, F A

    1976-12-01

    Energy conservation is currently a major concern of the cement industry. A comparison of data supplied by the U.S. Federal Energy Administration with that gathered in an extensive private study incorporating 29 wet cement plants indicates that a significant reduction of the energy consumed can be accomplished by decreasing the amount of dust generated in the process. Energy saving of 8 percent through dust suppression appears possible by increasing the slurry moisture and by using hammermills rather than impactors as the crushing technique.

  2. Improvement of energy efficiency in glass-melting furnaces, cement kilns and baking ovens

    Energy Technology Data Exchange (ETDEWEB)

    Carvalho, M.D.G. [Technical University of Lisbon (Portugal). Instituto Superior Tecnico; Nogueira, M. [IrRADIARE, R and D in Engineering andrsholm Environment, Oeiras (Portugal)

    1997-08-01

    This paper is aimed at presenting the utilisation of dedicated modelling tools for the optimisation of a variety of thermal equipment for high-, medium-, and low-temperature heat transfer process. A combination of modelling with advanced extensive on-line measurements is proposed as an approach for the development of optimisation procedures able to be used in equipment design and operation. The industrially oriented utilisation of modelling is discussed considering the state-of-the-art and the application of existing codes capable of computing the three-dimensional characteristics of the aerodynamics, mixing, combustion (single- or multi-phase), pollutants formation and heat transfer of industrial combustion equipment. The present paper describes modelling tools for the optimisation of a glass-melting furnace, a ceramic kiln, a cement kiln and a baking oven. Significant reduction of energy consumption and low-cost abatement were achieved for these four industrial situations. (author)

  3. Selenium recovery from kiln powder of cement manufacturing by chemical leaching and bioreduction.

    Science.gov (United States)

    Soda, S; Hasegawa, A; Kuroda, M; Hanada, A; Yamashita, M; Ike, M

    2015-01-01

    A novel process by using chemical leaching followed by bacterial reductive precipitation was proposed for selenium recovery from kiln powder as a byproduct of cement manufacturing. The kiln powder at a slurry concentration of 10 w/v% with 0.25 M Na2CO3 at 28°C produced wastewater containing about 30 mg-Se/L selenium. The wastewater was diluted four-fold and adjusted to pH 8.0 as preconditioning for bioreduction. A bacterial strain Pseudomonas stutzeri NT-I, capable of reducing selenate and selenite into insoluble elemental selenium, could recover about 90% selenium from the preconditioned wastewater containing selenium of 5 mg-Se/L when supplemented with lactate or glycerol. The selenium concentrations in the treated wastewater were low around the regulated effluent concentration of 0.1 mg-Se/L in Japan.

  4. Glass-making furnaces, cement kilns and baking ovens

    Energy Technology Data Exchange (ETDEWEB)

    1989-01-01

    Possible areas for future strategic R and D within the European Community in the cement, glass and bake industries are identified based upon the current scenario of R and D in process industries and following views of main industries and research experts. Priority topics for R and D should include advanced flow modelling, the implementation of control strategies and expert systems and the development of on-line sensors. Fundamental research in some areas, such as advanced diagnostic techniques and sensor systems and modelling of two-phase and pollutant formation, is considered of primary importance.

  5. Degradation of Alumina and Magnesia Chrome refractory bricks in Portland cement kiln – Corrected version*

    Directory of Open Access Journals (Sweden)

    Ben Addi K.

    2014-05-01

    Full Text Available In cement plants, the refractory products are particularly confronted to partially liquid oxide phases at temperature ranging between 900°C and 1700°C. All constituents of these products have to resist not only to thermal constraints, but also to the thermochemical solicitations which result from contact material/coating. In order to study the phenomenon of degradation of refractory bricks in cement kilns and to identify the causes of their degradation, we proceed to the examination of industrial cases in cement kiln. Many chemical tests of the degraded refractory bricks have been done and the results acquired were compared to the ones not used. The analysis of the results is doing using different techniques (Loss of ignition, X-ray Fluorescence, X-ray Diffraction. The results show that the degradation of the used bricks in the clinkering and cooling zone is due to the infiltration of aggressive elements such us sulphur, alkali (Na2O, K2O .... The chemical interaction between the Portland clinker phases and refractory material has also an importance on the stability of the coating and consequently on the life of the refractories.

  6. Internet and Fuzzy Based Control System for Rotary Kiln in Cement Manufacturing Plant

    Directory of Open Access Journals (Sweden)

    Hanane Zermane

    2017-01-01

    Full Text Available This paper develops an Internet-based fuzzy control system for an industrial process plant to ensure the remote and fuzzy control in cement factories in Algeria. The remote process consists of control, diagnosing alarms occurs, maintaining and synchronizing different regulation loops. Fuzzy control of the kiln ensures that the system be operational at all times, with minimal downtime. Internet technology ensures remote control. The system reduces downtimes and can guided by operators in the main control room or via Internet.

  7. Influence Of Cement Kiln Dust As Partial Replacement On Some Properties Of Ordinary And White Portland Cement

    Directory of Open Access Journals (Sweden)

    Salah Sharif

    2013-04-01

    Full Text Available Cement Kiln Dust (CKD is produced as a solid waste with large quantities during manufacturing of Portland cement clinker. The possibility of utilizing CKD as partial replacement for Ordinary Portland Cement (OPC and White Portland Cement (WPC produced in factories of the Iraqi cement state company has been examined in this study to fulfil the environmental and economical aims. Different percentages of CKD were blended with OPC and WPC mixes. The results show that the amount of water for normal consistency were increased with about 39 % and 31 % for OPC and WPC blended with 25 % CKD. The setting time (initial and final decreases with increasing percent of CKD added. Compressive strength decreases slightly with increasing CKD content up to 10 %. For 7- day curing time, it decreases 7 % and 9 % for OPC and WPC mixes, respectively. As percent of added CKD increases to more than 10 %, the compressive strength and other parameters where affected significantly. Overall results proved that OPC and WPC blended with up to 10 % CKD are admissible for passing relevant specification requirements.

  8. New Medium for Isolation of Bacteria From Cement Kiln Dust with a Potential to Apply in Bio-Concrete

    Science.gov (United States)

    Alshalif, A. F.; Irwan, J. M.; Othman, N.; Al-Gheethi, A.

    2018-04-01

    The present study aimed to introduce a new isolation medium named kiln dust medium (KDM) for recovering of bacteria from cement kiln dust with high pH (>pH 11) without the need for nutrients additives. The cement kiln dust samples were collected from five different areas of Cement Industries of Malaysia Berhad (CIMA). The bacterial isolates were recovered on KDM by direct plating technique. The chemical components for all collected samples were identified using X-ray fluorescence (XRF). The primary identification for the bacterial isolates indicated that these bacteria belongs to Bacillus spp. Based on the morphological characteristics. The growth curve of the bacterial strains was monitored using the optical density (OD) with 650 nm wavelength, which in role confirmed that all isolated bacteria had the ability to grow successfully in the proposed medium. The ability of the bacterial strains to grow at high pH reflects their potential in the bio-concrete applications (aerated and non-aerated concrete). These findings indicated that the cement kiln dust samples from Cement Industries represent the most appropriate source for bacteria used in the bioconcrete.

  9. Life cycle assessment of the use of alternative fuels in cement kilns: A case study.

    Science.gov (United States)

    Georgiopoulou, Martha; Lyberatos, Gerasimos

    2018-06-15

    The benefits of using alternative fuels (AFs) in the cement industry include reduction of the use of non-renewable fossil fuels and lower emissions of greenhouse gases, since fossil fuels are replaced with materials that would otherwise be degraded or incinerated with corresponding emissions and final residues. Furthermore, the use of alternative fuels maximizes the recovery of energy. Seven different scenaria were developed for the production of 1 ton of clinker in a rotary cement kiln. Each of these scenaria includes the use of alternative fuels such as RDF (Refuse derived fuel), TDF (Tire derived fuel) and BS (Biological sludge) or a mixture of them, in partial replacement of conventional fuels such as coal and pet coke. The purpose of this study is to evaluate the environmental impacts of the use of alternative fuels in relation to conventional fuels in the kiln operation. The Life Cycle Assessment (LCA) methodology is used to quantify the potential environmental impacts in each scenario. The interpretation of the results provides the conclusion that the most environmentally friendly prospect is the scenario based on RDF while the less preferable scenario is the scenario based on BS. Copyright © 2017 Elsevier Ltd. All rights reserved.

  10. Physicochemical characterization of cement kiln dust for potential reuse in acidic wastewater treatment

    International Nuclear Information System (INIS)

    Mackie, A.; Boilard, S.; Walsh, M.E.; Lake, C.B.

    2010-01-01

    Cement kiln dust (CKD) is a fine-grained material produced during the manufacture of cement. Current reuse options are limited and the bulk of CKD not reused in the cement manufacturing process is sent to landfills or stored on-site. Due to the calcium oxide (CaO) content of CKD, it has the potential to be used as a replacement for lime in treating acidic wastewaters such as acid rock drainage (ARD). This paper outlines the results of an examination of the physical and chemical properties of CKD samples collected from six cement plants. The CKD samples were analyzed for major oxides using X-ray diffraction (XRD), available lime, specific surface area, particle size, and morphology using scanning electron microscope (SEM) and compared with a commercial quicklime product. Conductivity, pH, and calcium concentrations of slaked CKD and quicklime solutions were used as indicators of reactivity of the CKD. Slaking of two of the CKD samples with the highest free lime contents (e.g., 34 and 37% free CaO) gave elevated pH values statistically comparable to those of the commercial quicklime sample that was characterized as having 87% available CaO. Acid neutralization trials indicate that even CKD samples with low free lime contents could be effective at neutralizing acidic wastewaters.

  11. A SYSTEM AND A METHOD FOR PREDICTION OF NOx EMISSION AND/OR FREE LIME CONCENTRATION IN A CEMENT KILN

    DEFF Research Database (Denmark)

    2008-01-01

    The invention relates to a method (and corresponding soft sensor) for determining one or more cement kiln process parameters, the method comprising the steps of collecting at least one process measurement representing at least one process parameter and collecting at least one item of image data r...

  12. 40 CFR 63.1204 - What are the standards for hazardous waste burning cement kilns that are effective until...

    Science.gov (United States)

    2010-07-01

    ... Principal Organic Hazardous Constituents (POHCs) in the waste feed that you specify under paragraph (c)(3... in the hazardous waste feed, considering the results of hazardous waste analyses or other data and... waste burning cement kilns that are effective until compliance with the standards under § 63.1220? 63...

  13. Utilization of alternative fuels and materials in cement kiln towards emissions of benzene, toluene, ethyl-benzene and xylenes (BTEX

    Directory of Open Access Journals (Sweden)

    Muliane Ulfi

    2018-01-01

    Full Text Available Co-processing in cement industry has benefits for energy conservation and waste recycling. Nevertheless, emissions of benzene, toluene, ethyl-benzene, and xylenes (BTEX tend to increase compared to a non co-processing kiln. A study was conducted in kiln feeding solid AFR (similar to municipal solid waste, MSW having production capacity 4600-ton clinker/day (max. 5000 ton/day and kiln feeding biomass having production capacity 7800-ton clinker/day (max. 8000 ton/day. The concentration of VOCs emissions tends to be higher at the raw mill on rather than the raw mill off. At the raw mill on, concentration of total volatile organic carbon (VOCs emission from cement kiln stack feeding Solid AFR 1, biomass, Solid AFR 2, and mixture of Solid AFR and biomass is 16.18 mg/Nm3, 16.15 mg/Nm3, 9.02 mg/Nm3, and 14.11 mg/Nm3 respectively. The utilization of biomass resulted in the lower fraction of benzene and the higher fraction of xylenes in the total VOCs emission. Operating conditions such as thermal substitution rate, preheater temperature, and kiln speed are also likely to affect BTEX emissions.

  14. Ways to achieve optimum utilization of waste gas heat in cement kiln plants with cyclone preheaters

    Energy Technology Data Exchange (ETDEWEB)

    Steinbiss, E

    1986-02-01

    Kiln exit gases and the exhaust gases from clinker coolers often cannot be fully utilized in drying plants. In such cases a part of the heat content of the gases should be utilized for water heating. In addition, it is possible to utilize the waste gas heat in conventional steam boilers, with which, depending on design, it is possible to generate electricity at a rate of between 10-30 kWh/t (net output). A new and promising method of utilization of waste gas heat is provided by precalcining systems with bypass, in which up to 100% of the kiln exit gases can be economically bypassed and be utilized in a steam boiler, without requiring any cooling. A development project, already started, gives information on the operational behaviour of such a plant and on the maximum energy recoverable. Alternatively, the bypass gases may, after partial cooling with air or preheater exit gas, be dedusted and then utilized in a grinding/drying plant. Furthermore, they can be used in the cement grinding process for the drying of wet granulated blastfurnace slag or other materials. For this it is not necessary to dedust the bypass gases.

  15. Improvement of geotechnical properties of sabkha soil utilizing cement kiln dust

    Directory of Open Access Journals (Sweden)

    Abdullah A. Al-Homidy

    2017-08-01

    Full Text Available Improvement of properties of weak soils in terms of strength, durability and cost is the key from engineering point of view. The weak soils could be stabilized using mechanical and/or chemical methods. Agents added during chemical stabilization could improve the engineering properties of treated soils. Stabilizers utilized have to satisfy noticeable performance, durability, low price, and can be easily implemented. Since cement kiln dust (CKD is industrial by-product, it would be a noble task if this waste material could be utilized for stabilization of sabkha soil. This study investigates the feasibility of utilizing CKD for improving the properties of sabkha soil. Soil samples are prepared with 2% cement and 10%, 20% or 30% CKD and are tested to determine their unconfined compressive strength (UCS, soaked California bearing ratio (CBR and durability. Mechanism of stabilization is studied utilizing advanced techniques, such as the scanning electron microscope (SEM, energy dispersive X-ray analysis (EDX, backscattered electron image (BEI and X-ray diffraction analysis (XRD. It is noted that the sabkha soil mixed with 2% cement and 30% CKD could be used as a sub-base material in rigid pavements. The incorporation of CKD leads to technical and economic benefits.

  16. Reuse of Cement Kiln Dust for backfilling and CO2 carbonation

    Directory of Open Access Journals (Sweden)

    Lutyński Marcin

    2017-01-01

    Full Text Available The study aims to investigate possible alternative paths of reusing Cement Kiln Dust in mining technologies or as mineral sorbent for CO2 capture. Properties of CKD and bottom slag slurry were assessed and these were ia.: chemical composition, compressive strength and excess water content. Results show that CKD/bottom slag slurry mixed in the proportion of 25%/75% can be used as a backfill material if concentration of contaminants in the leaching tests is at the acceptable level. Second part of the study was devoted to the assessment of CKD as a sorbent in Calcium looping technologies or for mineral carbonation. TGA and DSC study shows that the rate of CO2 capture (carbonation is determined by the free CaO content. The highest carbonation rate was within the temperature range of 600-800°C.

  17. The effect of sintering time on recycled magnesia brick from kiln of the cement plant

    Science.gov (United States)

    Aji, B. B.; Rosalina, D.; Azhar; Amin, M.

    2018-01-01

    This research aim was to investigate the effect of sintering time on reuse waste of magnesia brick from the rotary kiln of the cement plant. Reuse of the magnesia brick was carried out by mixed the kaolin as the binder. Spent refractory was used as aggregate with the composition of 85% spent refractory and 15% kaolin clay, respectively. The reuse brick then was molded with the size of 5x5x5 cm using hydraulic press under a load of 10 tons in order to forms green body. Green body then dried and sintered at 1200 °C with time variation of 2 hours, 4 hours, 6 hours, 8 hours and 10 hours, respectively. Thus, for comparison reuse brick was tested to its apparent porosity, the bulk density, and Cold Crushing Strength (CCS). The effect of kaolin addition as binder was also discussed.

  18. Migration and transformation of sulfur in the municipal sewage sludge during disposal in cement kiln.

    Science.gov (United States)

    Huang, Yuyan; Li, Haoxin; Jiang, Zhengwu; Yang, Xiaojie; Chen, Qing

    2018-05-07

    The aim of this work was to investigate the migration and transformation of sulfur in the municipal sewage sludge during disposal in cement kiln, and better understand the emission of the sulfur related pollutants in this process. In consideration of the temperature conditions in the practical operation, municipal sewage sludge was pre-dried at 105 °C, and then dried at 210, 260 and 310 °C, co-combusted with cement raw mill at 800, 900 and 1000 °C, and 1350, 1400 and 1450 °C respectively in the laboratory. X-ray photoelectron spectroscopy (XPS) was used to determine the S2p spectral lines of the municipal sewage sludge treated in the different process. Besides, The Thermal Analysis-Thermogravimetry (DTA-TG), Back Scattered Electron (BSE) and Energy Dispersive Spectrometer (EDS) were also employed to explore the mechanism of sulfur subsistence at 1450 °C. The results indicate that sulfide, thiophene, sulfone and sulfate are mainly sulfur compound in the municipal sewage sludge dried at 105 °C. Sulfoxide, a new sulfur compound, appears after it is further dried at 210 °C. The relative contents of sulfide and thiophene are continuously declined as the drying temperature increases due to their evaporation, decomposition and transformation in this process. The transformation of sulfide and thiophene makes the relative contents of sulfoxide and sulfate accordingly increased. However, the relative content of sulfone experiences an elevating-lowering process while the dry temperature elevated from 210 to 310 °C. This case is related to its evaporation and decomposition, as well as its production for the transformation of sulfide and thiophene. In the co-combustion process, sulfide, thiophene and sulfone are entirely vanished for their evaporation, decomposition and transformation. Sulfone is still contained at 800 °C, but when the temperature unceasingly rises, it is completely decomposed or evaporated and sulfate is the only sulfur compound. The

  19. Theoretical and experimental studies on combustion of alternative fuels in cement kilns

    International Nuclear Information System (INIS)

    Axelsen, Ernst Petter

    2002-01-01

    In this thesis, the utilization of alternative fuels for NOx reduction by means of reburning and advanced reburning is considered. Laboratory experiments, full-scale experiments and computational fluid dynamic (CFD) simulations are the basis of the thesis. The goal of the work was to characterize alternative fuels used in cement kilns, with focus on the processes taking place in the precalciner of the cement kiln. To facilitate testing under controlled process conditions, a lab-scale circulating fluidized bed combustion (CFBC) reactor was designed and constructed. A co prehensive study on the fluidization regime in CFBC reactors and precalciners was required to ensure and verify that the operational regime in the CFBC reactor was similar to the regime in a precalciner. Different alternative fuels, such as refuse derived fuel, animal meal and solid hazardous waste, were tested in the CFBC reactor, which proved well suited for characterization of alternative fuels and investigations of NOx reduction, even though the operation of a CFBC reactor is quite complex and gives a certain variation in stability. Experiments with and without circulating mass in the CFBC reactor demonstrated the importance of executing the laboratory combustion experiments in an environment similar to that in the full-scale process, i.e. in the precalciner. Animal meal is believed to follow the reduction route of selective non-catalytic r duction or advanced reburning and to have a special capability of reducing NOx during increased NOx concentrations at the reactor inlet. The increased CO emissions during advanced reburning and reburning with animal meal are most likely to be due to the competition for the OH radical during oxidation of CO and of NH 3 . Furthermore, it was shown, for all fuels, that an increased concentration of NOx at the reactor inlet increases the ratio of NOx at the exit and NOx supplied. Full-scale experiments were executed at Norcem's kiln 6 in Brevik, using solid

  20. Theoretical and experimental studies on combustion of alternative fuels in cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Axelsen, Ernst Petter

    2002-07-01

    In this thesis, the utilization of alternative fuels for NOx reduction by means of reburning and advanced reburning is considered. Laboratory experiments, full-scale experiments and computational fluid dynamic (CFD) simulations are the basis of the thesis. The goal of the work was to characterize alternative fuels used in cement kilns, with focus on the processes taking place in the precalciner of the cement kiln. To facilitate testing under controlled process conditions, a lab-scale circulating fluidized bed combustion (CFBC) reactor was designed and constructed. A co prehensive study on the fluidization regime in CFBC reactors and precalciners was required to ensure and verify that the operational regime in the CFBC reactor was similar to the regime in a precalciner. Different alternative fuels, such as refuse derived fuel, animal meal and solid hazardous waste, were tested in the CFBC reactor, which proved well suited for characterization of alternative fuels and investigations of NOx reduction, even though the operation of a CFBC reactor is quite complex and gives a certain variation in stability. Experiments with and without circulating mass in the CFBC reactor demonstrated the importance of executing the laboratory combustion experiments in an environment similar to that in the full-scale process, i.e. in the precalciner. Animal meal is believed to follow the reduction route of selective non-catalytic r duction or advanced reburning and to have a special capability of reducing NOx during increased NOx concentrations at the reactor inlet. The increased CO emissions during advanced reburning and reburning with animal meal are most likely to be due to the competition for the OH radical during oxidation of CO and of NH{sub 3}. Furthermore, it was shown, for all fuels, that an increased concentration of NOx at the reactor inlet increases the ratio of NOx at the exit and NOx supplied. Full-scale experiments were executed at Norcem's kiln 6 in Brevik, using solid

  1. Theoretical and experimental studies on combustion of alternative fuels in cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Axelsen, Ernst Petter

    2002-07-01

    In this thesis, the utilization of alternative fuels for NOx reduction by means of reburning and advanced reburning is considered. Laboratory experiments, full-scale experiments and computational fluid dynamic (CFD) simulations are the basis of the thesis. The goal of the work was to characterize alternative fuels used in cement kilns, with focus on the processes taking place in the precalciner of the cement kiln. To facilitate testing under controlled process conditions, a lab-scale circulating fluidized bed combustion (CFBC) reactor was designed and constructed. A co prehensive study on the fluidization regime in CFBC reactors and precalciners was required to ensure and verify that the operational regime in the CFBC reactor was similar to the regime in a precalciner. Different alternative fuels, such as refuse derived fuel, animal meal and solid hazardous waste, were tested in the CFBC reactor, which proved well suited for characterization of alternative fuels and investigations of NOx reduction, even though the operation of a CFBC reactor is quite complex and gives a certain variation in stability. Experiments with and without circulating mass in the CFBC reactor demonstrated the importance of executing the laboratory combustion experiments in an environment similar to that in the full-scale process, i.e. in the precalciner. Animal meal is believed to follow the reduction route of selective non-catalytic r duction or advanced reburning and to have a special capability of reducing NOx during increased NOx concentrations at the reactor inlet. The increased CO emissions during advanced reburning and reburning with animal meal are most likely to be due to the competition for the OH radical during oxidation of CO and of NH{sub 3}. Furthermore, it was shown, for all fuels, that an increased concentration of NOx at the reactor inlet increases the ratio of NOx at the exit and NOx supplied. Full-scale experiments were executed at Norcem's kiln 6 in Brevik, using

  2. Mechanism for the stabilization/solidification of arsenic-contaminated soils with Portland cement and cement kiln dust.

    Science.gov (United States)

    Yoon, In-Ho; Moon, Deok Hyun; Kim, Kyoung-Woong; Lee, Keun-Young; Lee, Ji-Hoon; Kim, Min Gyu

    2010-11-01

    In this study, the mechanism for the stabilization/solidification (S/S) of arsenic (As)-contaminated soils with Portland cement (PC), and cement kiln dust (CKD) using 1 N HCl extraction fluid, X-ray powder diffraction (XRPD), X-ray absorption near edge structure (XANES) and Extended X-ray absorption fine structure (EXAFS) spectroscopy was investigated. The degree of As immobilization after stabilization was assessed using a 1 N HCl extraction on the basis of the Korean Standard Test (KST). After 1 day of curing with 30 wt% PC and 7 days of curing with 50 wt% CKD, the concentration of As leached from the amended soils was less than the Korean countermeasure standard (3 mg L(-1)). The As concentrations in the leachate treated with PC and CKD were significantly decreased at pH > 3, indicating that pH had a prevailing influence on As mobility. XRPD results indicated that calcium arsenite (Ca-As-O) and sodium calcium arsenate hydrate (NaCaAsO(4).7.5H(2)O) were present in the PC- and CKD-treated slurries as the key phases responsible for As(III) and As(V) immobilization, respectively. The XANES spectroscopy confirmed that the As(III) and As(V) oxidation states of the PC and CKD slurry samples were consistent with the speciated forms in the crystals identified by XRPD. EXAFS spectroscopy showed As-Ca bonding in the As(III)-PC and As(III)-CKD slurries. The main mechanism for the immobilization of As-contaminated soils with PC and CKD was strongly associated with the bonding between As(III) or As(V) and Ca. Copyright 2010 Elsevier Ltd. All rights reserved.

  3. Phytoextraction of chloride from a cement kiln dust (CKD) contaminated landfill with Phragmites australis.

    Science.gov (United States)

    McSorley, Kaitlin; Rutter, Allison; Cumming, Robert; Zeeb, Barbara A

    2016-05-01

    Cement kiln dust (CKD) is a globally produced by-product from cement manufacturing that is stockpiled or landfilled. Elevated concentrations of chloride pose toxic threats to plants and aquatic communities, as the anion is highly mobile in water and can leach into surrounding water sources. Re-vegetation and in situ phytoextraction of chloride from a CKD landfill in Bath, ON, Canada, was investigated with the resident invasive species Phragmites australis (haplotype M). Existing stands of P. australis were transplanted from the perimeter of the site into the highest areas of contamination (5.9×10(3)μg/g). Accumulation in the shoots of P. australis was quantified over one growing season by collecting samples from the site on a bi-weekly basis and analyzing for chloride. Concentrations decreased significantly from early May (24±2.2×10(3)μg/g) until mid-June (15±2.5×10(3)μg/g), and then remained stable from June to August. Shoot chloride accumulation was not significantly affected by water level fluctuations at the site, however elevated potassium concentrations in the soil may have contributed to uptake. Based on shoot chloride accumulation and total biomass, it was determined that phytoextraction from the CKD landfill can remove 65±4kg/km(2) of chloride per season. Based on this extraction rate, removal of chloride present in the highly contaminated top 10cm of soil can be achieved in 3-9years. This is the first study to apply phytotechnologies at a CKD landfill, and to successfully demonstrate in situ phytoextraction of chloride. Copyright © 2015 Elsevier Ltd. All rights reserved.

  4. Fiscal 1999 basic survey report for promotion of joint implementation. Survey of diffusion of fluidized bed cement kilns in Vietnam; 1999 nendo Vietnam koku ni okeru ryudosho cement kiln fukyu chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Possibility is assessed of energy saving and CO2 reduction through replacing shaft kilns with fluidized bed kilns at four cement plants in Vietnam. The effort will be associated with the clean development mechanism (CDM) ultimately. The fluidized bed kiln is one of the state-of-the-art technologies developed to meet social, economic, and technical demands involving global environments, enhancement of energy efficiency, effective use of resources, improvement in cost performance, increasingly diversified needs for cement, etc. Use of the technology will lead to an extensive reduction in greenhouse gas emissions, solution of the problem of dust flying from calcinating facilities, production of clinkers high in stability and quality, utilization of inexpensive fuels such as low-grade coal, and production cost reduced thanks to the new equipment occupying less installation space. The conclusion of the study is that the energy to be consumed by the four plants will decrease by 6101-9551 tons/year in terms of oil and that energy saving rate will be 37-44%. The decrease in fuel and electricity for calcinating furnaces in turn decreases CO2 emissions, with the amount of reduction estimated at 24,393-38,794 tons/year in terms of CO2 and the rate of reduction estimated at 36-44%. As for payout in case environmental special yen credit is granted, it will realize in the 10-12th year, which means such financing will achieve a sufficient investment effect. Effect is also tentatively calculated in case of fluidized bed kilns diffused across the country. (NEDO)

  5. Potential to use waste tires as supplemental fuel in pulp and paper mill boilers, cement kilns and in road pavement

    Energy Technology Data Exchange (ETDEWEB)

    Barlaz, M.A.; Eleazer, W.E. II (North Carolina State Univ., Raleigh, NC (United States). Dept. of Civil Engineering); Whittle, D.J.

    1993-12-01

    The objective of this paper is to evaluate the recycling potential of waste tires as an energy source and for use in road pavement. North Carolina, U.S.A., is used as a case study. Scrap tires may be burned for supplemental fuel in pulp and paper mill boilers and cement kilns. Five pulp and paper mill boilers in North Carolina could consume over 90% of the 6 million tires generated annually in the state. Cement kilns located within 400 km of North Carolina population centers could consume about 6.6 million tires annually. Based on the quantity of pavement laid in North Carolina, non-proprietary and proprietary versions of asphalt rubber concrete have the potential to consume 1.8 and 7.2 million tires, respectively. Rubber modified asphalt concrete has the potential to consume up to 16.5 million tires. However, technological and economic limitations suggest that large scale implementation is unlikely for the short term. Environmental considerations pertaining to each alternative are discussed. (author)

  6. Mercury transformation and speciation in flue gases from anthropogenic emission sources: a critical review

    OpenAIRE

    L. Zhang; S. X. Wang; Q. R. Wu; F. Y. Wang; C.-J. Lin; L. M. Zhang; M. L. Hui; J. M. Hao

    2015-01-01

    Mercury transformation mechanisms and speciation profiles are reviewed for mercury formed in and released from flue gases of coal-fired boilers, non-ferrous metal smelters, cement plants, iron and steel plants, municipal solid waste incinerators, and biomass burning. Mercury in coal, ores and other raw materials is released to flue gases in the form of Hg0 during combustion or smelting in boilers, kilns or furnaces. Decreasing temperature from over 800 °C t...

  7. Mercury transformation and speciation in flue gases from anthropogenic emission sources: a critical review

    OpenAIRE

    Zhang, Lei; Wang, Shuxiao; Wu, Qingru; Wang, Fengyang; Lin, Che-Jen; Zhang, Leiming; Hui, Mulin; Yang, Mei; Su, Haitao; Hao, Jiming

    2016-01-01

    Mercury transformation mechanisms and speciation profiles are reviewed for mercury formed in and released from flue gases of coal-fired boilers, non-ferrous metal smelters, cement plants, iron and steel plants, waste incinerators, biomass burning and so on. Mercury in coal, ores, and other raw materials is released to flue gases in the form of Hg0 during combustion or smelting in boilers, kilns or furnaces. Decreasing temperature from over 800 °C to below 300 °C in flue gase...

  8. Physico-mechanical Properties of Electron Beam Irradiated Particle boards Based on Wood flour/ Polyethylene/Cement Kiln Dust Impregnated with Unsaturated Polyester

    International Nuclear Information System (INIS)

    Abdel-Rahman, H.A.; Khattab, M.M.; Ismail, M.R.

    2010-01-01

    Particle boards were fabricated by mixing wood flour (WF), low density polyethylene (LDPE) and cement kiln dust (CKD) under hot pressure; and then impregnated in unsaturated polyester resin. These impregnated particle boards were subjected to various doses of electron beam irradiation up to 50 kGy. The physico-mechanical properties were characterized in terms of flexural strength, impact strength, water absorption, thickness swelling, and the thermal stability. The results showed that the partial replacement of wood flour with cement kiln dust up to 20% by weight improved the values of flexural strength, and impact strength. However, the water absorption percentage and thickness swelling values decreased with increasing the CKD ratio up to 40%. Furthermore, the treatment with electron beam irradiation doses improved the physico-mechanical properties of the impregnated particle boards up to 50 kGy. The improved results were confirmed by scanning electron microscopy (SEM) and thermogravimetric analysis (TGA)

  9. Utilizing TEMPO surface estimates to determine changes in emissions, community exposure and environmental impacts from cement kilns across North America using alternative fuels

    Science.gov (United States)

    Pegg, M. J.; Gibson, M. D.; Asamany, E.

    2015-12-01

    A major problem faced by all North American (NA) Governments is managing solid waste from residential and non-residential sources. One way to mitigate the need to expand landfill sites across NA is waste diversion for use as alternative fuel in industries such as cement manufacture. Currently, waste plastic, tires, waste shingles and other high carbon content waste destined for landfill are being explored, or currently used, as an alternative supplemental fuels for use in cement kilns across NA. While this is an attractive, environmentally sustainable solution, significant knowledge gaps remain in our fundamental understanding of whether these alternative fuels may lead to increased air pollution emissions from cement kilns across NA. The long-term objective of using TEMPO is to advance fundamental understanding of uncharacterized air pollution emissions and to assess the actual or potential environmental and health impacts of these emissions from cement kilns across NA. TEMPO measurements will be made in concert with in-situ observations augmented by air dispersion, land-use regression and receptor modelling. This application of TEMPO follows on from current research on a series of bench scale and pilot studies for Lafarge Canada Inc., that investigated the change in combustion emissions from various mixtures of coal (C), petroleum coke (PC) and non-recyclable alternative fuels. From our work we demonstrated that using an alternative fuel mixture in a cement kiln has potential to reduce emissions of CO2 by 34%; reduce NOx by 80%, and reduce fuel SO2 emissions by 98%. We also provided evidence that there would be a significant reduction in the formation of secondary ground-level ozone (O3) and secondary PM2.5 in downwind stack plumes if alternative waste derived fuels are used. The application of air dispersion, source apportionment, land use regression; together with remote sensing offers a powerful set of tools with the potential to improve air pollution

  10. Removal of Heavy Metal Ions by Using Composite of Cement Kiln Dust/Ethylene Glycol co Acrylic Acid Prepared by y-Irradiation

    International Nuclear Information System (INIS)

    Sokker, H.H.; Abdel-Rahman, H.A.; Khattab, M.M.; Ismail, M.R.

    2010-01-01

    Various composites of cement kiln dust (CKD) and poly(ethylene glycol co acrylic acid) using y-irradiation was investigated. The samples were prepared using three percentages of cement kiln dust namely, 20, 50 and 75 by wt % and mixed with an equimolar ratio (1:1) of ethylene glycol and acrylic acid then irradiated at doses; 10,20 and 30 kGy of gamma-irradiation. The results showed that (CKD) and poly(ethylene glycol co acrylic acid) composites were formed only at 30 kGy. In addition, CKD alone has the lowest degree of removal of heavy metal ions compared with the prepared composites. A composite containing 75% cement kiln dust by weight percentage, showed the highest degree of removal of cobalt ions, whereas, a composite of 20% CKD showed the highest degree for cadmium ion removal. While the composite of 75% CKD showed a higher selectivity of cobalt ion than cadmium ion in their mixed solution.

  11. Case study of an MBT plant producing SRF for cement kiln co-combustion, coupled with a bioreactor landfill for process residues.

    Science.gov (United States)

    Grosso, Mario; Dellavedova, Stefano; Rigamonti, Lucia; Scotti, Sergio

    2016-01-01

    The paper describes the performances of the energy recovery pathway from the residual waste based on the production of a Solid Recovered Fuel (SRF) to be exploited via co-combustion in a cement kiln. The SRF is produced in a single stream Mechanical-Biological Treatment plant, where bio-drying of the waste is followed by mechanical refining in order to fulfil the quality requirements by the cement kilns. Peculiar of this MBT is the fact that sorting residues are disposed in a nearby landfill, managed according to a bioreactor approach, where landfill gas is collected for electric energy recovery. A detailed mass and energy balance of the system is presented based on one year operational data, followed by its Life Cycle Assessment. Results show that the system is energetically and environmentally effective, with most of the impacts being more than compensated by the savings of materials and energy. Major role in determining such outcome is the displacement of petcoke in the cement kiln, both in terms of its fossil CO2 emissions and of its life cycle impacts, including the trans-oceanic transport. To check the robustness of the results, two sensitivity analyses are performed on the landfill gas collection efficiency and on the avoided electric energy mix. Copyright © 2015 Elsevier Ltd. All rights reserved.

  12. Fiscal 2000 feasibility research on environmentally-friendly coal utilization system. Feasibility research project (Clinkering technology for fluidized bed cement kiln - China); 2000 nendo kankyo chowagata sekitan riyo system kanosei chosa hokokusho. Jisshi kanosei chosa jigyo (ryudosho cement kiln shosei gijutsu Chugoku)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    Studies are conducted about the feasibility of the above-named technology in China, its energy conservation and environmental protection effects, and so forth. To be expected upon conversion of shaft kilns in China to fluidized bed kilns using this technology are energy conservation of approximately 30%; resultant reduction in greenhouse effect gas emissions, in the scattering of coarse particulates, and in NOx and SOx emissions, these in combination contributing to reduction in environmental pollution; stable production of high-quality clinker; preference to inexpensive fuels and the effective utilization of resources; reduction in the cement manufacturing cost; and so forth. On-site surveys were conducted at existing shaft kiln plants, and studies were made about conversion to fluidized bed cement kilns with a 1,000 tons/day capability. The conclusion was that the period of return on invested capital would be 3.94-8.98 years, dependent upon the degree of facilities renovation, showing the presence of high possibilities of a successful return on invested capital. It was estimated that the shaft kilns would bring about a yearly reduction of 840 tons of coarse particulates, 105 tons of SO{sub 2}, and 68,281 tons of CO2. (NEDO)

  13. Basic survey project for joint implementation. Feasibility study for the diffusion of fluidized bed cement kiln system in China; 1998 nendo kyodo jisshi nado suishin kiso chosa. Chugoku ni okeru ryudosho cement kirun fukyu chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    Discussions were given on conversion of shaft kilns mainly used at Tianjin Cement and Huaxin Cement to the fluidized bed cement kiln of the most advanced type. Possibility of energy conservation in China, that is reduction of carbon dioxide emission, was evaluated. This system has been developed by the Center for Coal Utilization, Japan. The system is characterized by reduction of greenhouse effect gas emission, elimination of the problem of dust scattering from sintering facilities, stabilized production of high-quality clinker, capability of using low-grade coal and anthracite, and reduction of cement production cost. As a result of the discussions, the reduction rate of greenhouse effect gases was found about 17 to 33%. The cost effect may be calculated as 2 to 5 thousand yen per ton of CO2 reduction amount assuming the system life of 20 years. If this process has been diffused into China, the quantity of CO2 to be reduced will reach about four million tons annually assuming a diffusion rate of 10%. This project shows as high profitability as about 20% at IRR, and the system is more advantageous economically than the shaft kiln. (NEDO)

  14. Characteristics of ammonia emission during thermal drying of lime sludge for co-combustion in cement kilns.

    Science.gov (United States)

    Liu, Wei; Xu, Jingcheng; Liu, Jia; Cao, Haihua; Huang, Xiang-Feng; Li, Guangming

    2015-01-01

    Thermal drying was used to reduce sludge moisture content before co-combustion in cement kilns. The characteristics of ammonia (NH3) emission during thermal drying of lime sludge (LS) were investigated in a laboratory-scale tubular dry furnace under different temperature and time conditions. As the temperature increased, the NH3 concentration increased in the temperature range 100-130°C, decreased in the temperature range 130-220°C and increased rapidly at >220°C. Emission of NH3 also increased as the lime dosage increased and stabilized at lime dosages>5%. In the first 60 min of drying experiments, 55% of the NH3 was released. NH3 accounted for about 67-72% of the change in total nitrogen caused by the release of nitrogen-containing volatile compounds (VCs) from the sludge. X-ray photoelectron spectroscopy and Fourier-transform infrared spectroscopy revealed that the main forms of nitrogen in sludge were amides and amines. The addition of lime (CaO) could cause conversion of N-H, N-O or C-N containing compounds to NH3 during the drying process.

  15. Bench-scale study of active mine water treatment using cement kiln dust (CKD) as a neutralization agent.

    Science.gov (United States)

    Mackie, Allison L; Walsh, Margaret E

    2012-02-01

    The overall objective of this study was to investigate the potential impact on settled water quality of using cement kiln dust (CKD), a waste by-product, to replace quicklime in the active treatment of acidic mine water. Bench-scale experiments were conducted to evaluate the treatment performance of calcium hydroxide (Ca(OH)(2)) slurries generated using four different CKD samples compared to a control treatment with quicklime (CaO) in terms of reducing acidity and metals concentrations in acid mine drainage (AMD) samples taken from the effluent of a lead/zinc mine in Atlantic Canada. Results of the study showed that all of the CKD samples evaluated were capable of achieving greater than 97% removal of total zinc and iron. The amount of solid alkaline material required to achieve pH targets required for neutralization of the AMD was found to be higher for treatment with the CKD slurries compared to the quicklime slurry control experiments, and varied linearly with the free lime content of the CKD. The results of this study also showed that a potential benefit of treating mine water with CKD could be reduced settled sludge volumes generated in the active treatment process, and further research into the characteristics of the sludge generated from the use of CKD-generated calcium hydroxide slurries is recommended. Copyright © 2011 Elsevier Ltd. All rights reserved.

  16. Case study: improvement of performance of cement industry rotary kilns by using a solid radiotracers; Caso estudio: Mejora de la eficiencia en hornos rotativos de la industria del cemento utilizando radioisotopos

    Energy Technology Data Exchange (ETDEWEB)

    Sebastian, C; Maghella, G; Mamani, E [Direccion de Aplicaciones. Instituto Peruano de Energia Nuclear, Lima (Peru)

    2000-12-01

    In the present report, residence time distribution (RTD) of the cement blended raw meal has been determined by the use of 7,4x10{sup 8} Bq (20 mCi) of La 40 as a dust radioactive tracer in the chemical form of La{sub 2}O{sub 3}. Five scintillation detector were installed alongside the kiln. Analysis and interpretation of response curves were made to draw conclusions about the improvement of the rotary kiln performance.

  17. Assessment of cement kiln dust (CKD) for stabilization/solidification (S/S) of arsenic contaminated soils.

    Science.gov (United States)

    Moon, Deok Hyun; Wazne, Mahmoud; Yoon, In-Ho; Grubb, Dennis G

    2008-11-30

    A stabilization/solidification (S/S) process for arsenic (As) contaminated soils was evaluated using cement kiln dust (CKD). Laboratory-prepared slurries, made of either kaolinite or montmorillonite, and field soils spiked with either As(3+) or As(5+) were prepared and treated with CKD ranging from 10 to 25 wt%. Sodium arsenite and sodium arsenate at 0.1 wt% were used to simulate arsenite (As(3+)) and arsenate (As(5+)) source contamination in soils, respectively. The effectiveness of treatment was evaluated at curing periods of 1- and 7-days based on the toxicity characteristic leaching procedure (TCLP). As-CKD and As-clay-CKD slurries were also spiked at 10 wt% to evaluate As immobilization mechanism using X-ray powder diffraction (XRPD) analyses. Overall, the TCLP results showed that only the As(5+) concentrations in kaolinite amended with 25 wt% CKD after 1 day of curing were less than the TCLP regulatory limit of 5mg/L. Moreover, at 7 days of curing, all As(3+) and As(5+) concentrations obtained from kaolinite soils were less than the TCLP criteria. However, none of the CKD-amended montmorillonite samples satisfied the TCLP-As criteria at 7 days. Only field soil samples amended with 20 wt% CKD complied with the TCLP criteria within 1 day of curing, where the source contamination was As(5+). XRPD and scanning electron microscopy (SEM)-energy dispersive X-ray spectroscopy (EDX) results showed that Ca-As-O and NaCaAsO(4).7.5H(2)O were the primary phases responsible for As(3+) and As(5+) immobilization in the soils, respectively.

  18. Assessment of cement kiln dust (CKD) for stabilization/solidification (S/S) of arsenic contaminated soils

    International Nuclear Information System (INIS)

    Moon, Deok Hyun; Wazne, Mahmoud; Yoon, In-Ho; Grubb, Dennis G.

    2008-01-01

    A stabilization/solidification (S/S) process for arsenic (As) contaminated soils was evaluated using cement kiln dust (CKD). Laboratory-prepared slurries, made of either kaolinite or montmorillonite, and field soils spiked with either As 3+ or As 5+ were prepared and treated with CKD ranging from 10 to 25 wt%. Sodium arsenite and sodium arsenate at 0.1 wt% were used to simulate arsenite (As 3+ ) and arsenate (As 5+ ) source contamination in soils, respectively. The effectiveness of treatment was evaluated at curing periods of 1- and 7-days based on the toxicity characteristic leaching procedure (TCLP). As-CKD and As-clay-CKD slurries were also spiked at 10 wt% to evaluate As immobilization mechanism using X-ray powder diffraction (XRPD) analyses. Overall, the TCLP results showed that only the As 5+ concentrations in kaolinite amended with 25 wt% CKD after 1 day of curing were less than the TCLP regulatory limit of 5 mg/L. Moreover, at 7 days of curing, all As 3+ and As 5+ concentrations obtained from kaolinite soils were less than the TCLP criteria. However, none of the CKD-amended montmorillonite samples satisfied the TCLP-As criteria at 7 days. Only field soil samples amended with 20 wt% CKD complied with the TCLP criteria within 1 day of curing, where the source contamination was As 5+ . XRPD and scanning electron microscopy (SEM)-energy dispersive X-ray spectroscopy (EDX) results showed that Ca-As-O and NaCaAsO 4 .7.5H 2 O were the primary phases responsible for As 3+ and As 5+ immobilization in the soils, respectively

  19. The emission of particulate matters and heavy metals from cement kilns – case study: co-incineration of tires in Serbia

    Directory of Open Access Journals (Sweden)

    Dušan Todorović

    2010-09-01

    Full Text Available Co-incineration of wastes started more than 20 years ago. In the last 10 years, the use of alternative fuels in the cement industry is continuously increasing. The use of solid wastes in cement kilns is one of the best technologies for a complete and safe destruction of these wastes, due to the fact that there is a simultaneous benefit of destroying wastes and getting the energy. However, particulate matters (PM and gaseous chemicals emitted from a source into the environment could be directly transmitted to humans through air inhalation. Therefore, for accurate health risk estimation, the emission of pollutants must be determined. In this work, the analysis of the emission of different pollutants when replacing partially the fuel type used in a cement kiln is done. PM, PM10, heavy metals and inorganic pollutants are analyzed. The methods used for sampling and analysis are the standard methods suggested by the EU regulations for stack analysis. Experimental results have shown the encouraging results: in particular clinker characteristics were unmodified, and stack emissions (NOx, SO2 and CO mainly were in the case of tires, slightly incremented but remaining almost always below the law imposed limits, and in some cases were even decreased.

  20. Report of year 2000 version on feasibility study. Feasibility study on the diffusion of fluidized bed cement kiln system in Socialist Republic of Viet Nam

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Evaluations were given on the possibility of saving energies and reducing CO2 emission by renewing the shaft kilns operated in four factories in Viet Nam into fluidized bed kilns. The feasibility study is intended to be linked to the clean development mechanism (CDM) in the future. The fluidized bed kiln is a most advanced technology developed to deal with social, economic and technological demands such as global environment preservation, energy conservation, effective utilization of resources, enhancement of economic performance, and diversification of cement needs. The technology is capable of largely reducing greenhouse effect gases, eliminating the problem of dust scattering from sintering facilities, producing stabilized and high-quality clinker, making possible of using inexpensive fuels including low-order coal, using less installation space, and reducing the production cost. The amount of energy reduction in all of the four factories is calculated 8,101 to 9,551 toe/year at an energy saving effect rate of 37 to 44%. CO2 emission is reduced as a result of reduction in fuel for sintering furnaces and in electric power consumption. The reduction amount would be 24,393 to 38,794 tons/year (converted into CO2), and the reduction effect rate would be 36 to 44%. The investment effect looks sufficient as payout of 10 to 12 years if the environment special Yen loan is used. Trial calculation was also performed for the nation-wide proliferation effect. (NEDO)

  1. Investigation into the use of cement kiln dust in high density sludge (HDS) treatment of acid mine water.

    Science.gov (United States)

    Mackie, Allison L; Walsh, Margaret E

    2015-11-15

    The purpose of this study was to investigate the potential to replace lime with cement kiln dust (CKD) in high density sludge (HDS) treatment of acid mine drainage (AMD). The bench-scale study used two water samples: AMD sampled from a lead-zinc mine with high concentrations of iron (Fe), zinc (Zn), and arsenic (As) (Fe/Zn-AMD) and a synthetic AMD solution (Syn-AMD) spiked with ferric sulfate (Fe2(SO4)3). Arsenic was found to be significantly reduced with CKD-HDS treatment of Fe/Zn-AMD compared to lime-HDS treatment, to concentrations below the stringent mine effluent discharge regulation of 0.10 mg As/L (i.e., 0.04 ± 0.02 mg/L). Both CKD- and lime-HDS treatment of the two AMD samples resulted in settled water Fe concentrations above the stringent discharge guideline of 0.3 mg Fe/L. CKD addition in the HDS process also resulted in high settled water turbidity, above typical discharge guidelines of 15 mg TSS/L. CKD-HDS treatment was found to result in significantly improved settled solids (i.e., sludge) quality compared to that generated in the lime-HDS process. HDS treatment with CKD resulted in 25-88% lower sludge volume indices, 2 to 9 times higher % wet solids, and 10 to 20 times higher % dry solids compared to lime addition. XRD and XPS testing indicated that CKD-HDS sludge consisted of mainly CaCO3 and SiO2 with Fe(3+) precipitates attached at particle surfaces. XRD and XPS testing of the lime-HDS generated sludge showed that it consisted of non-crystalline Fe oxides typical of sludge formed from precipitates with a high water concentration. Increased sedimentation rates were also found for CKD (1.3 cm/s) compared to lime (0.3 cm/s). The increased solids loading with CKD addition compared to lime addition in the HDS process was suggested to both promote surface complexation of metal precipitates with insoluble CKD particles and increase compression effects during Type IV sedimentation. These mechanisms collectively contributed to the reduced water content of

  2. Oxy-fuel combustion as an alternative for increasing lime production in rotary kilns

    International Nuclear Information System (INIS)

    Granados, D.A.; Chejne, F.; Mejía, J.M.

    2015-01-01

    Highlights: • A one-dimensional model for oxy-fuel combustion in a rotary kiln was developed. • Flue gas recirculation becomes an important parameter for controlling the process. • Combustion process decreases the flame length making it more dense. • Increases of 12% in raw material with 40% of FGR and conversion of 98% was obtained. - Abstract: The effect of Flue Gas Recirculation (FGR) on the decarbonation process during oxy-fuel combustion in a lime (and cement) rotary kiln is analyzed using an unsteady one-dimensional Eulerian–Lagrangian mathematical model. The model considers gas and limestone as continuous phases and the coal particles as the discrete phase. The model predicts limestone decarbonation, temperature and species distribution of gas and solid phases along the kiln. Simulation results of an air-combustion case are successfully validated with reported experimental data. This model is used to study and to compare the conventional air combustion process with oxy-fuel combustion with FGR ratios between 30% and 80% as controller parameter in this process. Changes in decarbonation process due to energy fluxes by convection and radiation with different FGRs were simulated and analyzed. Simulation results indicate a temperature increase of 20% in the gas and solid phases and a higher decarbonation rate of 40% in relation to the air-combustion case, for a given constant fuel consumption rate. However, for a given temperature, the increase of the CO_2 partial pressure in the oxy-fuel case promotes a reduction of the decarbonation rate. Therefore, there is a compromise between FGR and decarbonation rate, which is analyzed in the present study. Simulation results of the decarbonation step in low FGR cases, compared to air-combustion case, shows that conversion takes place in shorter distances in the kiln, suggesting that the production rate can be increased for existing kilns in oxy-fuel kilns or, equivalently, shorter kilns can be designed for an

  3. Roller kiln with very low fluoride emission. The Ecokiln

    Energy Technology Data Exchange (ETDEWEB)

    Reymer, P.S.; Denissen, A.M. [TNO TPD Materials Research and Technology, Eindhoven (Netherlands)

    2001-09-01

    In most European countries the limit for fluoride emission in ceramic kiln flue gases is set at 5 mg HF/m{sup 3} flue gas. In cooperation with Royal Mosa, Royal Sphinx, Gasunie in the Netherlands and Sacmi, Italy, a roller kiln has been developed which can operate below the fore-mentioned limit. Also, a flue gas cleaning device is not necessary. 4 refs.

  4. Process development for utilizing asbestos cement waste in rotary kilns for the cement industry. Final report; Erarbeitung eines Verfahrens zur stofflichen Verwertung von zementgebundenen Asbestprodukten in Drehrohroefen fuer die Zementindustrie. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Schlegel, R.; Kieser, J.; Kraehner, A.

    1999-11-01

    The law for recycling and waste demands the utilization also for waste of asbestos cement (ac). The procedure of thermal utilization of ac in the flame of a rotary cement kiln was developed and patented by the research institute IBU-tec Weimar, Germany. The ac-material has to be pre-pulverized and grinded to a degree of fineness of R{sub 90}<15%. Considerations of safety engineering lead to the idea of common fine grinding of old oil (oo) and ac. This new procedure was searched in FuE-project in 1998/99 (financial support by BMBF). A mash of ac and oo was generated as a utilization product ready for firing which was injected into the flame of the rotary cement kiln. This particles of ac smelt to spherical shaped particles at a temperature above 1500 C. They were utilized by clinker formation. The material and gas stream leaving the kiln does not contain fibres of asbestos. This was demonstrated in a small equipment burning test. The industrial realization concerning cement plant Ruedersdorf, near Berlin, was searched, technologically described and safety engineeringly and financially assessed by a project study. Process-technical and financial advantages were seen for the dry fine grinding. The wet fine grinding with old oil could be used in cement plants using old oil as fuel. (orig.) [German] Das Kreislaufwirtschafts- und Abfallgesetz (1994) fordert u.a. die stoffliche Verwertung auch fuer Asbestzementabfaelle (AZ). Das vom Institut fuer Baustoff- und Umweltschutz-Technologie Weimar 1995 entwickelte und patentierte Verfahren zur thermischen Verwertung von AZ in der Flamme eines Zementdrehrohrofens erfuellt diese Forderung. Das AZ-Material muss vorzerkleinert und bis zur Rohmehlfeinheit (R{sub 90}<15%) feingemahlen werden. Sicherheitstechnische Ueberlegungen fuehrten zu der Idee, die Feinmahlung zusammen mit Altoel (AOe) zu erproben. Diese Verfahrensvariante wurde im Rahmen eines FuE-Projektes 1998/99 untersucht (finanzielle Foerderung durch das BMBF). Als

  5. Mercury enrichment and its effects on atmospheric emissions in cement plants of China

    Science.gov (United States)

    Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Wu, Qingru; Hao, Jiming

    2014-08-01

    The cement industry is one of the most significant anthropogenic sources of atmospheric mercury emissions worldwide. In this study of three typical Chinese cement plants, mercury in kiln flue gas was sampled using the Ontario Hydro Method (OHM), and solid samples were analyzed. Particulate matter recycling, preheating of raw materials, and the use of coal and flue gas desulfurization derived gypsum contributed to emissions of Hg in the air and to accumulation in cement. Over 90% of the mercury input was emitted into the atmosphere. Mercury emission factors were 0.044-0.072 g/t clinker for the test plants. The major species emitted into the atmosphere from cement plants is oxidized mercury, accounting for 61%-91% of the total mercury in flue gas. The results of this study help improve the accuracy of the mercury emission inventory in China and provide useful information for developing mercury controls.

  6. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization.

    Science.gov (United States)

    Colangelo, Francesco; Cioffi, Raffaele

    2013-07-25

    In this work, three different samples of solid industrial wastes cement kiln dust (CKD), granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  7. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    Directory of Open Access Journals (Sweden)

    Raffaele Cioffi

    2013-07-01

    Full Text Available In this work, three different samples of solid industrial wastes cement kiln dust (CKD, granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  8. Development of electro fused aggregates for use in refractories for the burning zone of cement kilns; Desenvolvimento de agregados eletrofundidos para utilizacao em refratarios para a zona de queima de fornos de cimento

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, Luis Leonardo Horne Curimbaba

    2006-07-01

    Electro fused aggregates are largely used in refractory production due to the better performance reached when they are employed. In this work electro fused aggregates were designed for application in refractories for the burning zone of cement kilns. Initially reaction evaluation was conducted aiming the identification of the most prone refractory systems when single refractory phases react with Portland cement phases at high temperatures. In the next step, raw materials of the best refractory systems were electro fused to generate different aggregate compositions. The electro fused aggregates properties were evaluated and the classified ones were used to produce refractory bricks for the burning zone of cement kilns. General characteristics of these bricks were measured and compared with a standard magnesia-spinel refractory. Aggregates of the system Mg O - TiO{sub 2} - Ca O, more specifically aggregates belonged to the compatibility triangle Mg O - Mg{sub 2}TiO{sub 4} - CaTiO{sub 3}, showed suitable characteristics for development of refractories for the burning zone cement kilns. (author)

  9. Mercury transformation and speciation in flue gases from anthropogenic emission sources: a critical review

    Science.gov (United States)

    Zhang, Lei; Wang, Shuxiao; Wu, Qingru; Wang, Fengyang; Lin, Che-Jen; Zhang, Leiming; Hui, Mulin; Yang, Mei; Su, Haitao; Hao, Jiming

    2016-02-01

    Mercury transformation mechanisms and speciation profiles are reviewed for mercury formed in and released from flue gases of coal-fired boilers, non-ferrous metal smelters, cement plants, iron and steel plants, waste incinerators, biomass burning and so on. Mercury in coal, ores, and other raw materials is released to flue gases in the form of Hg0 during combustion or smelting in boilers, kilns or furnaces. Decreasing temperature from over 800 °C to below 300 °C in flue gases leaving boilers, kilns or furnaces promotes homogeneous and heterogeneous oxidation of Hg0 to gaseous divalent mercury (Hg2+), with a portion of Hg2+ adsorbed onto fly ash to form particulate-bound mercury (Hgp). Halogen is the primary oxidizer for Hg0 in flue gases, and active components (e.g., TiO2, Fe2O3, etc.) on fly ash promote heterogeneous oxidation and adsorption processes. In addition to mercury removal, mercury transformation also occurs when passing through air pollution control devices (APCDs), affecting the mercury speciation in flue gases. In coal-fired power plants, selective catalytic reduction (SCR) system promotes mercury oxidation by 34-85 %, electrostatic precipitator (ESP) and fabric filter (FF) remove over 99 % of Hgp, and wet flue gas desulfurization system (WFGD) captures 60-95 % of Hg2+. In non-ferrous metal smelters, most Hg0 is converted to Hg2+ and removed in acid plants (APs). For cement clinker production, mercury cycling and operational conditions promote heterogeneous mercury oxidation and adsorption. The mercury speciation profiles in flue gases emitted to the atmosphere are determined by transformation mechanisms and mercury removal efficiencies by various APCDs. For all the sectors reviewed in this study, Hgp accounts for less than 5 % in flue gases. In China, mercury emission has a higher Hg0 fraction (66-82 % of total mercury) in flue gases from coal combustion, in contrast to a greater Hg2+ fraction (29-90 %) from non-ferrous metal smelting, cement and

  10. Emissions of metals and polychlorinated dibenzo(p)dioxins and furans (PCDD/Fs) from Portland cement manufacturing plants: inter-kiln variability and dependence on fuel-types.

    Science.gov (United States)

    Zemba, Stephen; Ames, Michael; Green, Laura; Botelho, Maria João; Gossman, David; Linkov, Igor; Palma-Oliveira, José

    2011-09-15

    Emissions from Portland cement manufacturing facilities may increase health risks in nearby populations and are thus subject to stringent regulations. Direct testing of pollutant concentrations in exhaust gases provides the best basis for assessing the extent of these risks. However, these tests (i) are often conducted under stressed, rather than typical, operating conditions, (ii) may be limited in number and duration, and (iii) may be influenced by specific fuel-types and attributes of individual kilns. We report here on the results of more than 150 emissions-tests conducted of two kilns at a Portland cement manufacturing plant in Portugal. The tests measured various regulated metals and polychlorinated dibenzo(p)dioxins and furans (PCDD/Fs). Stack-gas concentrations of pollutants were found to be highly variable, with standard deviations on the order of mean values. Emission rates of many pollutants were higher when coal was used as the main kiln fuel (instead of petroleum coke). Use of various supplemental fuels, however, had little effect on stack emissions, and few statistically significant differences were observed when hazardous waste was included in the fuel mix. Significant differences in emissions for some pollutants were observed between the two kilns despite their similar designs and uses of similar fuels. All measured values were found to be within applicable regulatory limits. Published by Elsevier B.V.

  11. Use of secondary fuels in rotary kilns of the cement industry; Einsatz von Sekundaerstoffen in Drehofenanlagen der Zementindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Hoenig, V. [Forschungsinstitut der Zementindustrie, Duesseldorf (Germany)

    1998-09-01

    Most cement works in Germany use secondary materials for cement production or are planning to do so. Many of the materials in question, such as used tyres, have been recycled in an environmentally acceptable way for decades, and a large body of experience has accumulated on their use in the cement industry. In the cement industry secondary materials are understood to comprise secondary fuels as well as secondary raw materials. The latter have for some part replaced the natural raw materials used for burning cement clinker, the preliminary product of cement. By using used tyres, used oil and other waste materials as secondary fuels the cement industry has for decades contributed to an environmentally acceptable form of waste disposal. The use of secondary materials has also enabled the cement industry to improve its economic situation. In response to the enactment of the Materials Recycling Law the cement industry has during the past few years turned its attention to the utilisation of other waste materials. The criteria relevant to the cement industry`s choice of a waste material as secondary material lastly depends on the process-related side constraints attending the clinker burning process and the requirements on the burning process with regard to product quality and environmental acceptability. [Deutsch] Die meisten Zementwerke in Deutschland setzen bei der Zementherstellung Sekundaerstoffe ein oder planen ihren Einsatz. Fuer einige dieser Stoffe, wie z.B. Altreifen gilt, dass sie bereits seit Jahrzehnten umweltvertraeglich verwertet werden, so dass viele Erfahrungen ueber deren Einsatz in der Zementindustrie vorliegen. Unter Sekundaerstoffen werden in der Zementindustrie sowohl Sekundaerbrennstoffe wie auch Sekundaerrohstoffe verstanden. Letztere ersetzen teilweise die natuerlichen Rohstoffe, aus denen der Zementklinker, das Vorprodukt des Zements, gebrannt wird. Bezueglich der Sekundaerbrennstoffe traegt die Zementindustrie schon seit Jahrzehnten zu einer

  12. Re-use of stabilised flue gas ashes from solid waste incineration in cement-treated base layers for pavements

    DEFF Research Database (Denmark)

    Cai, Zuansi; Jensen, Dorthe Lærke; Christensen, Thomas Højlund

    2003-01-01

    Fly ash from coal-burning power plants has been used extensively as a pozzolan and fine filter in concrete for many years. Laboratory experiments were performed investigating the effect of substituting the coal-based fly ash with chemically stabilised flue gas ashes (FGA) from waste incineration...... more than 5 MPa after 7 days. The tank leaching tests revealed that leaching of heavy metals was not significantly affected by the use of chemically stabilised flue gas ashes from waste incineration. Assuming that diffusion controls the leaching process it was calculated that less than 1% of the metals...... would teach during a 100-year period from a 0.5 m thick concrete stab exposed to water on one side. Leaching of the common ions Ca, Cl, Na and SO4 was increased 3-20 times from the specimens with chemically stabilised flue gas ashes from waste incineration. However, the quantities leached were still...

  13. Baking of the multi-itemed clinker by the large kiln; Ogata kirun ni yoru tahinshu kurinka no shosei

    Energy Technology Data Exchange (ETDEWEB)

    Kihara, Yasuhiro [Ube Industies, Ltd., Yamaguchi (Japan)

    1998-10-10

    In the Ube cement plant, it had 5 DB kilns, and it became a base of the special cement manufacture. However, the productivity difference with the special cement manufacture by the large kiln recently spread, and in the DB cairn, it was judged with the limit. Therefore, the rationalization which put together DB kiln of 5 in NSP kiln of 1 was carried out, while the role of the special cement manufacture base was maintained. In this paper, the outline of variety switching technology in large and single kiln of 1 for the multi-itemed and multi-itemed clinker production is introduced in this. (NEDO)

  14. Move towards bag filter units in kiln dedusting; Vers l'utilisation de filtres a manches en four a ciment

    Energy Technology Data Exchange (ETDEWEB)

    Schobesberger, M.

    2000-02-01

    Dedusting of kiln gases has become a major concern for cement companies worldwide due to the more and more stringent environmental standards. This short paper draws out an overview of the recent trends in dedusting techniques using bag filters. A comparison is made between different factories and their experience in the use of bag filters made of different materials or used in different operating conditions. The lifetime of these filters is the main problem to deal with and depends on various factors such as the the material used, the air to cloth ratio, the flow rate, temperature, and moisture of the flue gases. (J.S.)

  15. Status quo of energy recovery from waste in special industrial facilities and evaluation of the environmental impacts of using refuse derived fuel (RDF) in cement kilns in Germany; Untersuchung der Umweltauswirkungen des Einsatzes von Abfaellen ausserhalb thermischer Abfallbehandlungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Alwast, H.; Marton, C.; Koepp, M.

    2001-10-01

    Within the study presented here the use of energy recovery from waste was analysed for several industrial facilities, focussing on cement plants, kilns in the lime and gypsum industry, steel works and plants for the production of non ferrous metals. 44 German cement plants dispose of an own clinker production. Presently 31 plants have a permit for recovering energy from waste. The total permitted capacity for energy recovery in German cement kilns amounts to nearly 2,6 Mio. t/a. Mainly waste oil, old tyres, fuel derived from processed production-specific and municipal waste, plastics, scrap wood and waste paper are co-incinerated. In 1998/99 a total amount of roughly 945.000 t refuse was processed in 30 units of the studied facilities. In five furnaces at three steel works waste can be used for energy or material recovery. The approved total capacity of high calorific waste for energy recovery comes to nearly 350,000 t/a. Especially industrial plastics and packaging waste from DSD, plastics processed in scrap mills and shreddered waste and granulated paint sludge are used. In 1998 the facilities processed only old plastic, representing a total amount of nearly 109.000 t. At present seven facilities in the non ferrous metal industry have a permit for energy recovery from waste. The maximum capacity amounts on national level to nearly 140.000 t/a. Especially waste oil, packaging waste, plastics and scrap wood can be processed. The analysis of respective applications of the 17th BImSchV shows an inconsistency within the amending permitting procedures. For the time to come a conformity between the respective regional permitting authorities would be recommendable. Moreover, the effects on air emission caused by using waste for energy recovery were analysed for cement kilns with own clinker production. Due to the amendment of the 17th BImSchV more stringent requirements regarding waste composition must be established. This is especially valid for the highly volatile

  16. Dust extraction from gas in cement kilns, using bag filters; Depoussierage des gaz de four cimentier par les filtres a manches

    Energy Technology Data Exchange (ETDEWEB)

    Harmegnies, M. [CALCIA, 78 - Guerville (France). Direction Technique

    1996-12-31

    After a review of regulations concerning cement plant emissions, the two main cement production techniques (dry and semi-dry processes) are described and the electrostatic and bag filter de-dusting techniques are compared. Examples of pilot applications of these techniques in two French cement plants are presented and operating results (performances, transient procedures, costs) are discussed

  17. Moessbauer Study of a Celtic Pottery-Making Kiln in Lower Bavaria

    International Nuclear Information System (INIS)

    Gebhard, R.; Guggenbichler, E.; Haeusler, W.; Riederer, J.; Schmotz, K.; Wagner, F. E.; Wagner, U.

    2004-01-01

    In 1995 a well preserved 3rd century BC Celtic kiln for pottery making was excavated at Schmiedorf in Lower Bavaria. The firing chamber and the flue plate of the kiln were preserved, whereas the dome was not found. We report on a study of material from this kiln by neutron activation analysis, thin-section microscopy, X-ray diffraction and Moessbauer spectroscopy, all performed with the aim to learn more about pottery-making procedures in Celtic times.

  18. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including...... an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid......−liquid reactions are discussed, as are the influences of particles sizes on clinker phase formation. Furthermore, a mechanism for clinker phase formation in an industrial rotary kiln reactor is outlined....

  19. Membrane-assisted CO2 liquefaction: performance modelling of CO2 capture from flue gas in cement production

    NARCIS (Netherlands)

    Bouma, R.H.B.; Vercauteren, F.F.; Os, P.J. van; Goetheer, E.L.V.; Berstad, D.; Anantharaman, R.

    2017-01-01

    CEMCAP is an international R&D project under the Horizon 2020 Programme preparing the ground for the large-scale implementation of CO2 capture in the European cement industry. This paper concerns the performance modeling of membraneassisted CO2 liquefaction as a possible retrofit application for

  20. Numerical Modeling of Rotary Kiln Productivity Increase

    NARCIS (Netherlands)

    Romero-Valle, M.A.; Pisaroni, M.; Van Puyvelde, D.; Lahaye, D.J.P.; Sadi, R.

    2013-01-01

    Rotary kilns are used in many industrial processes ranging from cement manufacturing to waste incineration. The operating conditions vary widely depending on the process. While there are many models available within the literature and industry, the wide range of operating conditions justifies

  1. Raw mix designing for coal as a fuel in cement kiln as a major fuel and its impact on clinker parameters

    International Nuclear Information System (INIS)

    Noor-ul-Amin; Ali, K.

    2011-01-01

    In this paper the use of coal, found at Jabba Taar and Jabba Khushk Khyber Pakhtoon Khwa, in cement manufacturing as a major fuel and its impacts on the raw mix and clinker parameters has been discussed. The maximum amount of coal for pulverizing with raw mix was found to be 10% of the raw mix as calculated from the calorific value and the heat of clinkerization of coal. The coal residue left after burning was utilized in the cement raw material, for which a new raw mix was designed. The new raw mix was converted in to clinker. The resulting clinker was studied for all parameters as per British specification. It was found that the clinker obtained from the newly designed raw mix with coal ash, was in accordance to the British standard specifications. (author)

  2. Reducing cement's CO2 footprint

    Science.gov (United States)

    van Oss, Hendrik G.

    2011-01-01

    The manufacturing process for Portland cement causes high levels of greenhouse gas emissions. However, environmental impacts can be reduced by using more energy-efficient kilns and replacing fossil energy with alternative fuels. Although carbon capture and new cements with less CO2 emission are still in the experimental phase, all these innovations can help develop a cleaner cement industry.

  3. A coincineração de resíduos em fornos de cimento: riscos para a saúde e o meio ambiente Co-incineration in cement kilns: health and environmental risks

    Directory of Open Access Journals (Sweden)

    Bruno Milanez

    2009-12-01

    Full Text Available O objetivo do artigo é discutir a forma como a coincineração de resíduos em fábricas de cimento vem crescendo no Brasil, bem como seus impactos sobre a saúde humana e o meio ambiente. Informações gerais sobre mercado e efeitos sobre a saúde foram obtidas através de revisão bibliográfica e alguns estudos de caso, escolhidos a partir de debate com integrantes da Rede Brasileira de Justiça Ambiental, foram construídos para ilustrar a situação no Brasil. Os estudos encontrados mostraram que, independente do nível de desenvolvimento tecnológico dos países, a saúde dos trabalhadores e das pessoas que moram próximas às fábricas de cimento vem sendo prejudicada pela poluição emitida pelas empresas de cimento, em especial por aquelas que praticam a coincineração. Além disso, no contexto brasileiro, a vulnerabilidade das instituições e populações afetadas tende a agravar este problema. Como conclusão, defende-se o aumento da capacidade institucional dos órgãos brasileiros responsáveis pelo monitoramento das atividades industriais, bem como uma rediscussão mais aprofundada dos aspectos políticos e éticos ligados ao transporte e comércio de resíduos industriais.In this article we discuss the development of hazardous waste co-incineration in cement kilns in Brazil as well as its impacts on health and the environment. Information was gathered through an extensive review on social and environmental impacts of co-incineration, and case studies, chosen after discussion with social movement representatives concerned with the co-incineration issue and related to the Brazilian Network on Environmental Justice, are described to illustrate the reality of co-incineration in Brazil. Studies showed that workers and community health suffers negative impacts from such practices in high-, middle- and low-income countries. In the Brazilian context, the institutional and social vulnerability intensifies these problems. To conclude, we

  4. Rotary kiln arrangements

    International Nuclear Information System (INIS)

    Hayes, M.R.

    1983-01-01

    In a rotary kiln arrangement in which a reaction is to occur between counterflowing reactants and material is discharged through a hopper, an injector for at least one reactant extends into a reaction zone of the kiln, means being provided for the reaction zone to be maintained within a desired temperature range. The said means includes heating elements for adjusting the temperature of the injected reactant to a temperature within the desired range while it is in the injector. The arrangement may be used in the production of uranium oxides from uranium hexafluoride. (author)

  5. Ring Formation in Lime Kilns; Ringbildning i Mesaugnar II

    Energy Technology Data Exchange (ETDEWEB)

    Dhak, Janice [AaF-Process AB, Stockholm (Sweden)

    2003-07-15

    The key to a cost efficient and high performance pulp production is low variations in the production level. Despite the fact that all pulp mills always work with improvements to eliminate problems with ring formations, AaF has at several mill seen that the operation of a lime kiln still often is disturbed by ring formation. In 1999 AAF made an extensive investigation of more than 10 lime kilns in Sweden, considering operational data, kiln data and lime chemical analyzes. The result pointed out the importance of how the lime kiln is operated and that dead load and contaminants in the lime was less important. The report suggested that it is the difference in the temperature between the flue gas and the lime that is of importance. There are no quantified process values available that guides for a 'best practice' way to run a lime kiln to avoid ring formation. The goal with this project has been to develop a strategy for operation of a kiln in a way that lowers the risk for ring formation. The results from simulations of a number of lime kilns in this project could not proof that a low difference in the temperature between the flue gas and the lime was the main cause of problems with ring formation and thus it was not possible to quantify the optimal difference to avoid rings. Probably the most important information from the simulations was that it is not the temperature difference in number of degrees that is of importance, rather the fact that the temperature difference in the kalcining zone varies, and time to time reach below the critical level were lime occasionally is cooled down. It can be the case if the temperature profile of the flue gas temporarily changes or if the lime mud temperature profile is changed. The reason for changes in the temperature profile is discussed in the report. The most important factors discussed are: Variations in the energy input e.g. oil and methanol/strong gases in cocombustion. One single fuel is easier to control

  6. Alternative Fuels in Cement Production

    DEFF Research Database (Denmark)

    Larsen, Morten Boberg

    The substitution of alternative for fossil fuels in cement production has increased significantly in the last decade. Of these new alternative fuels, solid state fuels presently account for the largest part, and in particular, meat and bone meal, plastics and tyre derived fuels (TDF) accounted...... for the most significant alternative fuel energy contributors in the German cement industry. Solid alternative fuels are typically high in volatile content and they may differ significantly in physical and chemical properties compared to traditional solid fossil fuels. From the process point of view......, considering a modern kiln system for cement production, the use of alternative fuels mainly influences 1) kiln process stability (may accelerate build up of blockages preventing gas and/or solids flow), 2) cement clinker quality, 3) emissions, and 4) decreased production capacity. Kiln process stability...

  7. Devolatilization and Combustion of Tire Rubber and Pine Wood in a Pilot Scale Rotary Kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders R.; Larsen, Morten B.; Glarborg, Peter

    2012-01-01

    Cement production is highly energy intensive and requires large quantities of fuels. For both economical and environmental reasons, there is an increasing tendency for utilization of alternative fuels in the cement industry, examples being tire derived fuels, waste wood, or different types...... of industrial waste. In this study, devolatilization and combustion of large particles of tire rubber and pine wood with equivalent diameters of 10 mm to 26 mm are investigated in a pilot scale rotary kiln able to simulate the process conditions present in the material inlet end of cement rotary kilns...

  8. Producing cement

    Energy Technology Data Exchange (ETDEWEB)

    Stone, E G

    1923-09-12

    A process and apparatus are described for producing Portland cement in which pulverized shale is successively heated in a series of inclined rotary retorts having internal stirrers and oil gas outlets, which are connected to condensers. The partially treated shale is removed from the lowermost retort by a conveyor, then fed separately or conjointly into pipes and thence into a number of vertically disposed retorts. Each of these retorts may be fitted interiorly with vertical arranged conveyors which elevate the shale and discharge it over a lip, from whence it falls to the bottom of the retorts. The lower end of each casing is furnished with an adjustable discharge door through which the spent shale is fed to a hopper, thence into separate trucks. The oil gases generated in the retorts are exhausted through pipes to condensers. The spent shale is conveyed to a bin and mixed while hot with ground limestone. The admixed materials are then ground and fed to a rotary kiln which is fired by the incondensible gases derived from the oil gases obtained in the previous retorting of the shale. The calcined materials are then delivered from the rotary kiln to rotary coolers. The waste gases from the kiln are utilized for heating the retorts in which the ground shale is heated for the purpose of extracting therefrom the contained hydrocarbon oils and gases.

  9. Characteristics of dioxin emissions from a Waelz plant with acid and basic kiln mode.

    Science.gov (United States)

    Hung, Pao Chen; Chi, Kai Hsien; Chen, Mei Lien; Chang, Moo Been

    2012-01-30

    The concentrations of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) were measured in the flue gas of a Waelz plant operated in acid and basic modes, respectively. To abate (PCDD/F) and other pollutants, the plant operates with a post-treatment of flue gases by activated carbon injection and subsequent filtration. Relatively high PCDD/F discharge by fly ashes is found with acid kiln mode of the Waelz process. Therefore, basic kiln mode of the Waelz process is investigated and compared in this plant. With the adsorbent injection rate of 7 kg/h (95 mg/Nm(3)), the PCDD/F concentration in stack gas was measured as 0.123 ng I-TEQ/Nm(3) in the basic operating mode. The added Ca(OH)(2) reacted with metal catalysts and HCl((g)) in the flue gas and thus effectively suppressed the formation of PCDD/Fs. PCDD/F concentrations in fly ashes sampled from the dust settling chamber, cyclone, primary filter and secondary filter in basic kiln mode were significantly lower than that in acid kiln mode. Total PCDD/F emission on the basis of treating one kg of electric arc furnace dust in the basic operation mode was 269 ng I-TEQ/kg EAF-dust treated which was significantly lower than that in acid mode (640 ng I-TEQ/kg EAF-dust treated). Copyright © 2011 Elsevier B.V. All rights reserved.

  10. Metals partitioning resulting from rotary kiln incineration of hazardous waste

    International Nuclear Information System (INIS)

    Richards, M.K.; Fournier, D.J. Jr.

    1992-01-01

    In response to the need for date on the partitioning of trace metals from hazardous waste incinerators, an extensive series of test was conducted in the summer of 1991 at the USEPA Incineration Research Facility (IRF) in Jefferson, Arkansas. These tests were conducted in the IRF's rotary kiln incinerator system (RKS) equipped with a pilot-scale Calvert Flux-Force/Condensation scrubber as the primary air pollution control system (APCS). The purpose of this test series was to extend the data base on trace metal partitioning and to investigate the effects of variations in incinerator operation on metal partitioning. Another objective was to evaluate the effectiveness of the scrubber for collecting flue gas metals. This series is a continuation of an ongoing IRF research program investigating trace metal partitioning and APCS collection efficiencies. Two previous test series were conducted using the RKS equipped with a venturi/packed-column scrubber and a single-state ionizing wet scrubber. The primary objective of this test series was to determine the fate of six hazardous and four nonhazardous trace metals fed to the RKS in a synthetic, organic-contaminated solid waste matrix. The six hazardous trace metals used were arsenic, barium, cadmium, chromium, mercury, and lead. The four nonhazardous trace metals--bismuth, copper, magnesium, and strontium--were included primarily to supply data to evaluate their potential for use as surrogates. The temperature, waste feed chlorine content, and scrubber pressure drop. The test program objectives were to identify. The partitioning of metals among kiln ash, scrubber liquor, and flue gas. Changes in metal partitioning related to variations in kiln exit gas temperature and waste feed chlorine content. The efficiency of the Calvert scrubber for collecting flue gas metals. The effects of scrubber pressure drop on metal collection efficiencies. 2 figs., 2 tabs

  11. NOx from cement production - reduction by primary measures

    DEFF Research Database (Denmark)

    Jensen, Lars Skaarup

    1999-01-01

    cement production processes cement is typically produced by thermally treating a mixture of limestone and clay minerals in kiln systems consisting of a rotary kiln and a calciner. Clinker burning at a temperature of about 1450 °C takes place in the internally fired rotary kiln and calcination, which...... rotary kilns, while NOx formation from fuel-N and reduction of NOx take place in calciners. NOx formation in the rotary kiln is mainly governed by the necessary clinker burning temperature and is not very amenable to control, while net NOx formation in calciners depends strongly on calciner design......, calciner operation, fuel properties and on the NOx level from the rotary kiln. The low-NOx calciner types presently marketed are based on combinations of reburning, air staging and temperature control and seem equivalent in their ability to restrict NOx formation. If fuels with a significant volatile...

  12. Energetic and exergetic analysis of waste heat recovery systems in the cement industry

    International Nuclear Information System (INIS)

    Karellas, S.; Leontaritis, A.-D.; Panousis, G.; Bellos, E.; Kakaras, E.

    2013-01-01

    In a typical cement producing procedure, 25% of the total energy used is electricity and 75% is thermal energy. However, the process is characterized by significant heat losses mainly by the flue gases and the ambient air stream used for cooling down the clinker (about 35%–40% of the process heat loss). Approximately 26% of the heat input to the system is lost due to dust, clinker discharge, radiation and convection losses from the kiln and the preheaters. A heat recovery system could be used to increase the efficiency of the cement plant and thus contribute to emissions decrease. The aim of this paper is to examine and compare energetically and exergetically, two different WHR (waste heat recovery) methods: a water-steam Rankine cycle, and an Organic Rankine Cycle (ORC). A parametric study proved that the water steam technology is more efficient than ORC in exhaust gases temperature higher than 310 °C. Finally a brief economic assessment of the most efficient solution was implemented. WHR installations in cement industry can contribute significantly in the reduction of the electrical consumptions operating cost thus being a very attractive investment with a payback period up to 5 years. - Highlights: • This paper presents waste heat recovery as a way to gain energy from the exhaust gases in a cement plant. • Water steam cycle and ORC has been analyzed for waste heat recovery. • The energetic and exergetic evaluation of the two waste heat recovery processes is presented and compared

  13. Development of a three-dimensional CFD model for rotary lime kilns

    Energy Technology Data Exchange (ETDEWEB)

    Lixin Tao; Blom, Roger (FS Dynamics Sweden AB, Goeteborg (Sweden)); Nordgren, Daniel (Innventia, Stockholm (Sweden))

    2010-11-15

    measurements are presented and discussed in this report. Evaluation of the predicted results obtained from the CFD modelling against the inplant measurements shows reasonable agreement. This demonstrates that the developed CFD model for rotary lime kilns can be used as a powerful tool to study the detailed flame characteristics and burner design parameters for a rotary lime kiln and to examine the impacts on the kiln performance due to varied kiln operation parameters and firing conditions. The additional probe measurement techniques that were used to acquire temperature and flue gas data did perform well in the dusty environment in the lime kiln. Both in-plant measurements and CFD-simulations show an unexpected response, where despite an approximately 2 times longer flame, the temperatures is higher in the flame region when co-firing sawdust and oil compared to solely firing oil. This may be explained by the relatively high moisture content in the sawdust (4,2% H2O), as the results from a sensitivity analysis indicates

  14. Kiln emissions and potters' exposures.

    Science.gov (United States)

    Hirtle, B; Teschke, K; van Netten, C; Brauer, M

    1998-10-01

    Some ten thousand British Columbia potters work in small private studios, cooperative facilities, educational institutions, or recreation centers. There has been considerable concern that this diffuse, largely unregulated activity may involve exposures to unacceptable levels of kiln emissions. Pottery kiln emissions were measured at 50 sites--10 from each of 5 categories: professional studios, recreation centers, elementary schools, secondary schools, and colleges. Area monitoring was done 76 cm from firing kilns and 1.6 m above the floor to assess breathing zone concentrations of nitrogen dioxide, carbon monoxide, sulfur dioxide, fluorides, aldehydes, aluminum, antimony, arsenic, barium, beryllium, boron, cadmium, chromium, cobalt, copper, gold, iron, lead, lithium, magnesium, manganese, mercury, nickel, selenium, silver, vanadium, and zinc. Personal exposures to the same metals were measured at 24 sites. Almost all measured values were well below permissible concentrations for British Columbia work sites and American Conference of Governmental Industrial Hygienists (ACGIH) threshold limit values (TLVs) with the following two exceptions. A single firing duration (495 minute) acrolein measurement adjacent to an electric kiln (0.109 ppm) exceeded these guidelines. One 15-minute sulfur dioxide measurement collected adjacent to a gas kiln (5.7 ppm) exceeded the ACGIH short-term exposure limit. The fact that concentrations in small, ventilated kiln rooms ranked among the highest measured gives rise to concern that unacceptable levels of contamination may exist where small kiln rooms remain unventilated. Custom designed exhaust hoods and industrial heating, ventilating, and air-conditioning systems were the most effective ventilation strategies. Passive diffusion and wall/window fans were least effective.

  15. 40 CFR 63.1343 - Standards for kilns and in-line kiln/raw mills.

    Science.gov (United States)

    2010-07-01

    .../raw mills. 63.1343 Section 63.1343 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY... Industry Emission Standards and Operating Limits § 63.1343 Standards for kilns and in-line kiln/raw mills. (a) General. The provisions in this section apply to each kiln, each in-line kiln/raw mill, and any...

  16. Possibility study of gasifier with axial circulating flue gas for reducing Tar

    Science.gov (United States)

    Poowadin, T.; Polsongkram, M.; Khantikomol, P.

    2018-01-01

    This present research article aims to study the possibility of gasification by axial core flue gas circulating kiln and find the efficiency of syngas production. An axial core flue gas circulating tube was installed in the center of the updraft gasifier in purposing of tar reducing. In the present study, the eucalyptus wood chip 4, 8, and 10 kg with the moisture content 16% were examined. Several type-K thermocouples were employed to measure the temperatures at preheat, combustion, reduction, pyrolysis, drying, and gas outlet zone. The results showed that the temperatures in the combustion and the reduction zone of the kiln with the axial core flue gas recirculating were lower than the kiln without the core owing to installing the core would reduce the combustion zone area in biomass burning. Obviously, the temperature in the pyrolysis and drying zone were nearly the same as both with and without the core. In consideration of syngas components, it was found that CO production from the gasifier with the core was higher than the gasifier without the core about 25%. Other gases, however, were almost same. The syngas production efficiency obtained from the gasifier with the core decreased with increasing the mass of biomass. It showed that the highest efficiency was 30% at 4 kg supplying biomass. In comparison, the efficiencies of both the kilns with and without the core were not different. For liquid product, the amount of liquid decreased about 47.23% comparing with the gasifier without the core.

  17. Use of Flue Gas Desulfurization (FGD) Gypsum as a Heavy Metal Stabilizer in Contaminated Soils

    Science.gov (United States)

    Flue Gas Desulfurization (FGD) gypsum is a synthetic by-product generated from the flue gas desulfurization process in coal power plants. It has several beneficial applications such as an ingredient in cement production, wallboard production and in agricultural practice as a soil...

  18. A Pottery Electric Kiln Using Decompression

    Science.gov (United States)

    Naoe, Nobuyuki; Yamada, Hirofumi; Nakayama, Tetsuo; Nakayama, Minoru; Minamide, Akiyuki; Takemata, Kazuya

    This paper presents a novel type electric kiln which fires the pottery using the decompression. The electric kiln is suitable for the environment and the energy saving as the pottery furnace. This paper described the baking principle and the baking characteristic of the novel type electric kiln.

  19. Air pollution hazards in brick kilns

    Energy Technology Data Exchange (ETDEWEB)

    Aslam, M; Srivastava, R S; Minocha, A K; Gupta, R G [Central Building Research Institute, Roorkee (India)

    1994-02-01

    Three types of brick kiln - Bull's trench kiln of movable chimney type, Bull's trench kiln of fixed chimney type, and high draught kiln of normal capacity (25,000-30,000 bricks/day) fed manually with slack coal and other local fuels - were investigated for stack emissions. Dust and hydrocarbons were identified as chief pollutants. Particle size analysis of dust emitted from movable chimney kiln and its impact on ambient air quality were also studied. Based on these studies, recommendations have been drawn on their comparative pollution hazard and need for optimization of operational parameters to improve their thermal performance and reduce pollution emission. 15 refs., 4 tabs.

  20. Barium aluminate cement: its application

    International Nuclear Information System (INIS)

    Drozdz, M.; Wolek, W.

    1975-01-01

    The technology of manufacturing barium aluminate cement from barium sulfate and alumina, using a rotary kiln for firing the clinker is described. The method of granulation of the homogenized charge was used. Conditions of using the ''to mud'' method in industry were indicated. The physical and chemical properties of barium aluminate cement are determined and the quality of several batches of cement prepared on a semi-industrial scale and their suitability for making highly refractory concretes are tested. The optimal composition of the concretes is determined as a function of the mixing water and barium aluminate cement contents. Several experimental batches of concretes were used in the linings of furnaces in the steel industry. The suitability of these cements for use in fields other than steelmaking is examined. It is established that calcium aluminate cement has certain limited applications [fr

  1. Use of residual wood in the cement manufacturing process

    International Nuclear Information System (INIS)

    Gue, R.

    2005-01-01

    This PowerPoint presentation discussed the use of wood residuals in the cement manufacturing process. An outline of the cement manufacturing process was presented. Raw materials are combined in exact proportions to create a chemically correct mix, which is then pulverized in a mill. The mix is then burned in a kiln. The end product is cooled to form the pellet sized material known as clinker, which is then milled to form cement. The combustion and destruction characteristics of a cement kiln were presented. Modern cement kilns require approximately 3.2 Gj of energy to produce one tonne of cement. It was noted that wood residuals do not contain halogens, sulfur or other materials detrimental to the cement manufacturing process. Possible injection points for kilns were presented. Various studies have shown that wood residuals can be safely used as a fuel in the manufacture of cement. Environmental benefits derived from using wood included the complete destruction of organic portions, and the fact that residual ash becomes an indistinguishable part of the final product. It was concluded that wood residual materials are a satisfactory alternative fuel for the cement industry. tabs., figs

  2. MARKETING OF BYPRODUCT GYPSUM FROM FLUE GAS DESULFURIZATION

    Science.gov (United States)

    The report gives results of an evaluation of the 1985 marketing potential of byproduct gypsum from utility flue gas desulfurization (FGD), for the area east of the Rocky Mountains, using the calculated gypsum production rates of 14 selected power plants. The 114 cement plants and...

  3. Energy Efficiency Improvement Opportunities for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Worrell, Ernst; Galitsky, Christina; Price, Lynn

    2008-01-31

    This report provides information on the energy savings, costs, and carbon dioxide emissions reductions associated with implementation of a number of technologies and measures applicable to the cement industry. The technologies and measures include both state-of-the-art measures that are currently in use in cement enterprises worldwide as well as advanced measures that are either only in limited use or are near commercialization. This report focuses mainly on retrofit measures using commercially available technologies, but many of these technologies are applicable for new plants as well. Where possible, for each technology or measure, costs and energy savings per tonne of cement produced are estimated and then carbon dioxide emissions reductions are calculated based on the fuels used at the process step to which the technology or measure is applied. The analysis of cement kiln energy-efficiency opportunities is divided into technologies and measures that are applicable to the different stages of production and various kiln types used in China: raw materials (and fuel) preparation; clinker making (applicable to all kilns, rotary kilns only, vertical shaft kilns only); and finish grinding; as well as plant wide measures and product and feedstock changes that will reduce energy consumption for clinker making. Table 1 lists all measures in this report by process to which they apply, including plant wide measures and product or feedstock changes. Tables 2 through 8 provide the following information for each technology: fuel and electricity savings per tonne of cement; annual operating and capital costs per tonne of cement or estimated payback period; and, carbon dioxide emissions reductions for each measure applied to the production of cement. This information was originally collected for a report on the U.S. cement industry (Worrell and Galitsky, 2004) and a report on opportunities for China's cement kilns (Price and Galitsky, in press). The information provided in

  4. Environmental Assessment of Different Cement Manufacturing ...

    Science.gov (United States)

    Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housing and modern infrastructure, the aim of this paper is to analyse the Emergy and Ecological Footprint of different cement manufacturing processes for a particular cement plant. There are several mitigation measures that can be incorporated in the cement manufacturing process to reduce the demand for fossil fuels and consequently reduce the CO2 emissions. The mitigation measures considered in this paper were the use of alternative fuels and a more energy efficient kiln process. In order to estimate the sustainability effect of the aforementioned measures, Emergy and Ecological Footprint were calculated for four different scenarios. The results show that Emergy, due to the high input mass of raw material needed for clinker production, stays at about the same level. However, for the Ecological Footprint, the results show that by combining the use of alternative fuels together with a more energy efficient kiln process, the environmental impact of the cement manufacturing process can be lowered. The research paper presents an analysis of the sustainability of cement production , a major contributor to carbon emissions, with respect to using alternative fuels and a more efficient kiln. It show

  5. Secondary fuels and raw materials in the Spanish cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Gordobil, J.C.U.; Guede, Elena [Cementos Lemona s.a. (Spain)

    1997-03-01

    The growing environmental and energy concern are having an impact on the Spanish cement industry. This article describes the impact on waste management, the operation of cement kilns and the possibility for recycling. Current projects and future prospects are described. (UK)

  6. Sulfur Release from Cement Raw Materials during Solid Fuel Combustion

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Larsen, Morten B.; Glarborg, Peter

    2011-01-01

    During combustion of solid fuels in the material inlet end of cement rotary kilns, local reducing conditions can occur and cause decomposition of sulfates from cement raw materials. Decomposition of sulfates is problematic because it increases the gas-phase SO2 concentration, which may cause...... deposit formation in the kiln system. SO2 release from cement raw materials during combustion of solid fuels has been studied experimentally in a high temperature rotary drum. The fuels were tire rubber, pine wood, petcoke, sewage sludge, and polypropylene. The SO2 release from the raw materials...

  7. Timber drying kilns using solar energy

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-15

    The objective of this project was to research the potential for solar kilns for drying timber in tropical countries (Guyana, Honduras and Belize) and produce a manual which will provide the knowledge necessary to build and operate a solar kiln. The main output of the project is the manual Solar Heated Timber Drying Kilns - a Manual on their Design and Operation. The manual covers:- background information; selection of construction materials; methods of kiln construction; kiln operation and maintenance procedure. The manual has been designed to provide the necessary knowledge and confidence to build and operate a solar kiln, and ultimately benefit from an improved product. Specifically, the manual will benefit small building construction units, furniture and joinery manufacturers and sawmill operators in developing and developed countries worldwide. (author)

  8. Energy efficiency of an innovative vertical axial rotary kiln for pottery production

    Directory of Open Access Journals (Sweden)

    Carlos Andrés Forero Núñez

    2015-01-01

    Full Text Available Colombia is a remarkablecoal producer and exporter worldwide; several sectors use this resource for electricity and thermal energy production. Among them, the ceramic industry consumed 118,590 tons in 2011. Most of the pottery production companies in this country arelocated in rural areas and use old coal fired kilns with low energy efficiencies, generating environmental effects to the population nearby. Despite of the importance of these industries to the small rural economies, the government agencies have closed them due to the lack of development on cleaner devices. This work aims to analyze the thermal behavior of an innovative vertical axial rotary kiln for pottery production, and the energy efficiency varying operation mode. The kiln operated during seven hours needed three hours for stabilizing sintering temperature at 800°C. The mean temperatures of the loading, drying, sintering and cooling stage were 204°C, 223°C, 809°C and 321°C respectively. The convection and radiation heat losses were 15 % whereas the flue gas heat losses 18 %.During continuous operation, the kiln energy efficiency was about 60 %. This design proven to reach the temperatures required in the firing stage of the pottery production; moreover, a gas fuel was fuelled making the process cleaner and more efficient than coal-fired systems.

  9. Dynamic Analysis of the Temperature and the Concentration Profiles of an Industrial Rotary Kiln Used in Clinker Production

    Directory of Open Access Journals (Sweden)

    DIULIA C.Q. RODRIGUES

    Full Text Available ABSTRACT Cement is one of the most used building materials in the world. The process of cement production involves numerous and complex reactions that occur under different temperatures. Thus, there is great interest in the optimization of cement manufacturing. Clinker production is one of the main steps of cement production and it occurs inside the kiln. In this paper, the dry process of clinker production is analysed in a rotary kiln that operates in counter flow. The main phenomena involved in clinker production is as follows: free residual water evaporation of raw material, decomposition of magnesium carbonate, decarbonation, formation of C3A and C4AF, formation of dicalcium silicate, and formation of tricalcium silicate. The main objective of this study was to propose a mathematical model that realistically describes the temperature profile and the concentration of clinker components in a real rotary kiln. In addition, the influence of different speeds of inlet gas and solids in the system was analysed. The mathematical model is composed of partial differential equations. The model was implemented in Mathcad (available at CCA/UFES and solved using industrial input data. The proposal model is satisfactory to describe the temperature and concentration profiles of a real rotary kiln.

  10. Dynamic Analysis of the Temperature and the Concentration Profiles of an Industrial Rotary Kiln Used in Clinker Production.

    Science.gov (United States)

    Rodrigues, Diulia C Q; Soares, Atílio P; Costa, Esly F; Costa, Andréa O S

    2017-01-01

    Cement is one of the most used building materials in the world. The process of cement production involves numerous and complex reactions that occur under different temperatures. Thus, there is great interest in the optimization of cement manufacturing. Clinker production is one of the main steps of cement production and it occurs inside the kiln. In this paper, the dry process of clinker production is analysed in a rotary kiln that operates in counter flow. The main phenomena involved in clinker production is as follows: free residual water evaporation of raw material, decomposition of magnesium carbonate, decarbonation, formation of C3A and C4AF, formation of dicalcium silicate, and formation of tricalcium silicate. The main objective of this study was to propose a mathematical model that realistically describes the temperature profile and the concentration of clinker components in a real rotary kiln. In addition, the influence of different speeds of inlet gas and solids in the system was analysed. The mathematical model is composed of partial differential equations. The model was implemented in Mathcad (available at CCA/UFES) and solved using industrial input data. The proposal model is satisfactory to describe the temperature and concentration profiles of a real rotary kiln.

  11. European cement conference and exhibition. Proceedings volume

    Energy Technology Data Exchange (ETDEWEB)

    McCaffrey, R. (ed.)

    2004-07-01

    Topics covered various aspects of the European cement industry including trends, market, emissions trading, environment, state-of-the-art technology, kilns and dedusting solutions. Two papers have been abstracted separately. A CD-ROM of the conference papers, including additional papers not in the printed volume, is also available.

  12. Biomass for green cement

    Energy Technology Data Exchange (ETDEWEB)

    Cumming, R. [Lafarge Canada Inc., Calgary, AB (Canada)

    2006-07-01

    Lafarge examined the use of waste biomass products in its building materials and provided background information on its operations. Cement kiln infrastructure was described in terms of providing access to shipping, rail and highways; conveying and off-loading equipment; having large storage facilities; and, offering continuous monitoring and stack testing. The presentation identified the advantages and disadvantages of a few different biomass cases such as coal; scrap tires; non-recyclable household waste; and processed biomass. A chart representing landfill diversion rates was presented and the presentation concluded with a discussion of energy recovery and recycling. 1 tab., figs.

  13. Biological flue gas desulfurization

    Energy Technology Data Exchange (ETDEWEB)

    Buisman, C.J.N.; Dijkman, H.; Wijte, G.; Prins, W.L.; Verbraak, P.; Hartog, H.A.J. den [Paper B.V. Blak (Netherlands)

    1995-08-01

    A new biological flue gas desulfurization process (BIO-FGD) producing sulphur as a by-product was invented by Paques BV and Hoogens Technical Services in 1993. Sulphur dioxide is absorbed from flue gas using a combination of a sodium based scrubber and two biological reactors, an anaerobic and an aerobic biological reactor. The article describes the process and its evaluation in a pilot plant at 2 MW scale, designed to remove 6 kg/hr SO{sub 2} of the 2 million m{sup 3}/hr of flue gas produced at the 600 MW coal fired power station Amer-8 situated in Geertruidenberg in the south of the Netherlands. Research so far has proved the process works successfully and at low cost. A second pilot plant due to start-up in May 1995 will provide data on scale up and further information on sulphur recovery. 5 refs., 5 figs.

  14. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Directory of Open Access Journals (Sweden)

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  15. Modeling of Installations with a Rotary Kiln for Thermal Decontamination of Wastes

    Directory of Open Access Journals (Sweden)

    Krot O.P.

    2018-04-01

    Full Text Available The object of the study is a plant for incineration of solid wastes in a rotary kiln with an afterburning chamber and thermal catalytic emission purification. The aim of the study was to determine the rational layout of the solid wastes loading system and the location of the burner during combustion in the system - a rotary kiln and an afterburning chamber. The results of simulation countercurrent and concurrent gas flow and wastes in the form of temperature gradients in the rotary kiln and afterburner chamber are presented. It is found that in the initial part of the rotary kiln, a temperature of more than 1000 °C is created on its lower surface, almost one-third of the length of the furnace (2.5-3 times more than in the concurrent mode. In a zone close to unloading, the temperature is minimal (less than 100 °C, therefore, the slag does not tolerate heat from the furnace, it has time to cool down. Criteria for the efficiency of the rotary kiln have been proposed: the length of the section where the maximum combustion temperature is reached, the length of the section before discharge of the slag, the temperature of the slag. A more efficient configuration for all the criteria is one that ensures the counter movement of debris and gas. To effectively use the volume of the afterburner chamber, the burners must be located at the maximum distance from each other. The outlet flue must also be as far from the burners as possible.

  16. Trabalho e saúde: a atividade da queima de resíduos tóxicos em fornos de cimenteiras de Cantagalo, Rio de Janeiro Work and health: the activity of burning toxic waste in cement kilns in Cantagalo, Rio de Janeiro State

    Directory of Open Access Journals (Sweden)

    Afrânio Gomes Pinto Júnior

    2009-12-01

    Full Text Available Este estudo ocupa-se de analisar as condições de trabalho e saúde a partir dos relatos dos trabalhadores envolvidos na atividade de coprocessamento de resíduos tóxicos em fornos de cimenteiras de Cantagalo (RJ. Realizamos uma investigação qualitativa baseada na utilização de roteiro semi-estruturado, na qual foram entrevistados treze indivíduos. Na análise do discurso, foi possível observar falhas no planejamento do processo de trabalho, na identificação de riscos, na prevenção de agravos, no monitoramento de impactos à saúde e ao ambiente, bem como na identificação e notificação aos órgãos competentes. A assimilação das incertezas do processo, favorecendo os interesses dos empreendedores, permitiu que recaísse sobre os trabalhadores o ônus do adoecimento, aceitável na medida em que se negam evidências clínicas. Torna-se imperioso amplo debate que envolva entes públicos e privados, a sociedade e suas representações, confrontando-se questões éticas, ambientais e de saúde aos interesses do capital, para que se estabeleçam novas diretrizes para o processo.This study analyzes the work and health conditions through the discourse of the employees involved in the activity of toxic waste co-processing in cement kilns in Cantagalo, RJ. A qualitative approach was adopted using a semi-structured interview with 13 individuals. After analyzing the discourse, it was possible to observe relevant failures in the work process planning, in the identification of risks, in preventing diseases, in monitoring health impacts and to the environment, even their identification and notification to the competent authorities. The assimilation of the uncertainties of the process, favoring the interests of the entrepreneurs, has passed on the workers the burden of illness, rendered acceptable in that they deny clinical evidences. It is imperative to establish a broad debate involving public and private entities, the society in all its

  17. EDXRF analysis of Yanhedian Ru kiln and Jun official kiln porcelain

    International Nuclear Information System (INIS)

    Wen Chang; Zhao Huixian; Li Guoxia; Gao Zhengyao; Zhao Weijuan; Sun Hongwei; Guo Min; Xie Jianzhong; Li Rongwu; Guo Peiyu

    2009-01-01

    The chemical components of the body and glaze samples of some Ru porcelains from Yanhedian kiln and Jun official porcelains from Juntai kiln are determined by the technology of Energy Dispersive X-ray Fluorescence(EDXRF) in this work. The difference of the two kiln's glaze and body are analyzed by factor analysis method of Multi-dimensional statistical analysis. The results indicate that Yanhedian Ru porcelains can be well distinguished from Jun official porcelains from Juntai kiln. This evidence once again proves that Jun ceramics and Ru ceramics can be distinguished obviously. (authors)

  18. Flue gas cleaning chemistry

    Energy Technology Data Exchange (ETDEWEB)

    Gutberlet, H [VEBA Kraftwerke Ruhr AG, Gelsenkirchen (Germany)

    1996-12-01

    The introduction of modern flue gas cleaning technology into fossil-fueled power stations has repeatedly confronted the power station chemists with new and interesting problems over the last 15 - 20 years. Both flue gas desulphurization by lime washing and catalytic removal of nitrogen oxides are based on simple basic chemical reactions. Owing to the use of readily available starting materials, the production of safe, useful end products and, last but not least, the possibility of implementing all this on an industrial scale by means of efficient process engineering, limestone desulphurization and catalytic removal of nitrogen oxides dominate the world market and, little by little, are becoming still more widespread. The origin and thus the quality of fuels and starting materials, the firing method, the mode of operation and engineering peculiarities in each plant interact in a complex manner. Simple cause/effect relationships are frequently incapable of explaining phenomena; thinking in complex interrelationships is needed. (EG)

  19. Flue Gas Desulphurization Processes

    International Nuclear Information System (INIS)

    Aly, A.I.M.; Halhouli, K.A.; Abu-Ashur, B.M.

    1999-01-01

    Flue gas desulphurization process are discussed. These processes can be grouped into non-regenerable systems and regenerable systems. The non-regenerable systems produce a product which is either disposed of as waste or sold as a by-product e.g. lime/limestone process. While in the regenerable systems, e.g. Wellman-Lord process, the SO 2 is regenerated from the sorbent(sodium sulphite), which is returned to absorb more SO 2 . Also a newer technology for flue gas desulphurization is discussed. The Ispra process uses bromine as oxidant, producing HBr, from which bromine is regenerated by electrolysis. The only by-products of this process are sulphuric acid and hydrogen, which are both valuable products, and no waste products are produced. Suggested modifications on the process are made based on experimental investigations to improve the efficiency of the process and to reduce its costs

  20. Fabrication works on rotary kiln fluidized bed

    International Nuclear Information System (INIS)

    Shahazrin Mohd Nasir; Mohamad Azman Che Mat Isa; Mohamad Puad Haji Abu; Mohd Fairus Abdul Farid

    2005-01-01

    Rotary kiln has been widely used in incineration and studied by many researches. Solid wastes of various shapes, sizes and heat value can be fed into rotary kiln either in batches or continually. Waste combustion in rotary kiln involves rotation method and the residence time depends on the length and diameter of the rotary kiln and the total stichomythic air given to the system.Rocking system is another technology used in incinerator. In the rocking system, internal elements in the combustion chamber move to transports and mix the burning waste so that all combustible material in the waste is fully burnt. Another technology in incinerator is the fluidized bed. This method uses air to fluidized the sand thus enhancing the combustion process. The total air is controlled in order to obtain a suitable fluidized condition.This preliminary study was conducted to study the feasibility of an incinerator system when three components viz. the rotary kiln, rocking system and fluidized bed are combined. This research was also conducted to obtain preliminary data parameters of the three components such as the suitable temperature, the angle of the kiln, residence time, total air for fluidization, rocking speed and the devolatilization rate. The samples used in this research were the palm oil kernel shells. (Author)

  1. System of treating flue gas

    International Nuclear Information System (INIS)

    Ziegler, D.L.

    1975-01-01

    A system is described for treating or cleaning incinerator flue gas containing acid gases and radioactive and fissionable contaminants. Flue gas and a quench solution are fed into a venturi and then tangentially into the lower portion of a receptacle for restricting volumetric content of the solution. The upper portion of the receptacle contains a scrub bed to further treat or clean the flue gas

  2. Coal acid mine drainage treatment using cement kiln dust

    Directory of Open Access Journals (Sweden)

    Edgar Alberto Martínez

    2014-01-01

    Full Text Available Los sulfuros están presentes en distintas rocas. Durante las actividades mineras y el proceso de remoción de sulfuros se pueden producir Drenajes Ácidos de Minería (DAM, con iones de sulfato (SO4-2. Los DAMs son fuente de polución en las actividades mineras y en Colombia su descarga en los cuerpos de agua debe cumplir las regulaciones nacionales (pH entre 5 y 9. Polvo de horno cementero (CKD, con carbonato de calcio principalmente, de una planta de Cementos Argos S.A. fue usado para neutralizar un DAM generado en la biodesulfurización de carbón. Los DAMs neutralizados tuvieron pHs entre 7,72 y 8,05 y la eliminación de sulfatos entre 67% a 70%. El precipitado se secó y analizó para determinar su composición química y mineralógica. Se encontró humedad entre 69% y 81%; yeso con un 50% de pureza aproximadamente y carbonato de calcio. Esta composición lo hace adecuado para uso en la producción de cemento.

  3. Low-alkali cement from high-efficiency kilns?

    Directory of Open Access Journals (Sweden)

    Clausen, C. F.

    1960-06-01

    Full Text Available Not availableHace unos veinte años, la industria del cemento mantiene una vigilancia extrema del efecto, a veces pernicioso, de los álcalis en el hormigón, esta industria reconoce, por otro lado, la necesidad de fabricar cementos bajos en álcalis, cuando se han de emplear para determinados usos.

  4. Utilization of lime-dried sludge for eco-cement clinker production: effects of different feeding points.

    Science.gov (United States)

    Cao, Haihua; Liu, Wei; Xu, Jingcheng; Liu, Jia; Huang, Juwen; Huang, Xiangfeng; Li, Guangming

    2018-02-01

    Co-processing lime-dried sludge (LDS) in cement kilns is an appropriate technique to solve the problem of LDS disposal and promote the sustainable development for cement industry. However, there were limited studies that investigated the effects of feeding points on product quality and cement kiln emissions. In this study, simulated experiments were conducted by dividing the feeding points into high-temperature zones (HTZs) and raw mill (RM). Cement quality and major cement kiln emission characteristics were comprehensively investigated. The results showed that in terms of burnability, compressive strength and microstructure, the optimum co-processing amount of LDS were 9 wt% when feeding at RM, while 6% when feeding at HTZs. Meanwhile, the organic emissions of RM samples were mainly low environmental risk compounds of amides and nitrogenous heterocyclic compounds. Inorganic gaseous pollutions of NO X and SO 2 , respectively, were 8.11 mg/g DS and 12.89 mg/g DS, compared with 7.61 mg/g DS and 4.44 mg/g DS for HTZs. However, all the cement kiln emissions concentration were still much lower than standard requirements. Overall, RM had a bigger LDS co-processing capacity and higher, but acceptable, cement kiln emissions. Feeding LDS via RM could dispose larger amounts of sludge and provide more alternative materials for cement manufacturing.

  5. Incineration and flue gas cleaning in China - a Review

    International Nuclear Information System (INIS)

    Buekens, Alfons; Yan, Mi; Jiang, Xuguan; Li, Xiaodong; Lu, Shengyong; Chi, Yong; Yan, Jianhua; Cen, Kefa

    2010-01-01

    Waste incineration is rapidly developing in China. Different technologies are proposed for Municipal Solid Waste (MSW), Hazardous Waste (HW), and Medical Waste (MW). The required technologies are either imported, or developed locally. Some data are cited to illustrate these rapid developments. Incinerator flue gas arises at rather limited scale (10,000-100,000 Nm 3 /h), compared to power generation, yet the number of pollutants to be counted with is huge: dust and grit, acid gases, NO x , selected heavy metals, aerosols and nanoparticles, Polycyclic Aromatic Hydrocarbons, and dioxins. Major options in flue gas cleaning can be derived from Best Available Technologies (BAT), as were developed in the European Union. Hence, E.U. practice is analyzed in some detail, by considering the present situation in selected E.U. countries (Germany, Sweden, the Netherlands, Denmark, Belgium). A comparison is made with China. Also, the situation in Japan is examined. Based on this wide experience, a number of technical suggestions regarding incineration, flue gas cleaning, and emission control are formulated. Also, the possibility of co incineration is considered. Starting from the particular experience of Zhejiang University (as a designer of Fluid Bed and Rotary Kiln plant, with large experience in Fluid Bed processes, coal firing, gasification and pyrolysis, and actively monitoring thermal units throughout China) some specific Case Studies are examined, e.g., a fluidized bed incinerator and its gas cleaning system (MSWI and HWI from ITPE). Some attention is paid to the potential threats in China from uncontrolled combustion sources. As a conclusion, some recommendations are formulated regarding flue gas cleaning in Developing Nations at large and in China in particular. (author)

  6. Mixing large and small particles in a pilot scale rotary kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Aniol, Rasmus Wochnik; Larsen, Morten Boberg

    2011-01-01

    The mixing of solid alternative fuel particles in cement raw materials was studied experimentally by visual observation in a pilot scale rotary kiln. Fuel particles were placed on top of the raw material bed prior to the experiment. The percentage of particles visible above the bed as a function...... of time was evaluated with the bed predominantly in the rolling bed mode. Experiments were conducted to investigate the effects of fuel particle size and shape, fuel particle density, rotary kiln fill degree and rotational speed. Large fuel particles and low-density fuel particles appeared more on top...... of the bed than smaller particles and high-density fuel particles. Fuel particle dimensions and sphericity were important parameters for the percentage of visible particles. Increasing bed fill degree and/or increasing rotational speed decreased the percentage of particles visible on top of the bed...

  7. High-Temperature Release of SO2 from Calcined Cement Raw Materials

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Larsen, Morten B.; Glarborg, Peter

    2011-01-01

    During combustion of alternative fuels in the material inlet end of cement rotary kilns, local reducing conditions may occur and cause reductive decomposition of sulfates from calcined cement raw materials. Decomposition of sulfates is problematic because it increases the gas-phase SO2...... concentration, which may cause deposit formation in the kiln system. In this study, the release of sulfur from calcined cement raw materials under both oxidizing and reducing conditions is investigated. The investigations include thermodynamic equilibrium calculations in the temperature interval of 800–1500 °C...... and experiments in a tube furnace reactor in the temperature interval of 900–1100 °C. The investigated conditions resemble actual conditions in the material inlet end of cement rotary kilns. It was found that the sulfates CaSO4, K2SO4, and Na2SO4 were all stable under oxidizing conditions but began to decompose...

  8. Development of technology to utilize existing tobacco kilns and/or tobacco storage barns for curing (drying) and/or storage of other crops

    Energy Technology Data Exchange (ETDEWEB)

    VanHooren, D L; Scott, J J

    1988-01-01

    This report investigates methods to utilize existing bulk tobacco kilns for curing (drying) of shelled corn, peanuts, and baled hay. In recent years Ontario tobacco producers have had to reduce production levels due to a declining demand for flue-cured tobacco. Many tobacco producers are currently diversifying into other crops. Some of these crops require curing and/or storage. Because of high capital costs to purchase conventional curing and/or storage facilities, tobacco producers wish to reduce their initial diversification costs by modifying their existing tobacco kilns (tobacco drying structures) and/or tobacco storage barns for this purpose. The investigation included high profile and low profile downdraft stick kilns, bulk kilns, and tobacco storage (pack) barns. Corn, peanuts, and hay were considered in relation to bulk kiln specifications and modifications, handling, drying and storage methods, energy requirements, cost, and quality of end product. The conclusions drawn from the study of each product are presented. Results from the projects indicate that: shelled corn can be dried from about 26% moisture content (w.b.) or less; baled hay can be dried from about 27% moisture content (w.b.) or less; and peanuts cured at airflow rates ranging from 169 to 645 l/s/m/sup 3/ of peanuts exhibited no significant differences when evaluated for appearance and flavour. 1 ref., 23 figs., 15 tabs.

  9. 27 CFR 9.27 - Lime Kiln Valley.

    Science.gov (United States)

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2010-04-01 2010-04-01 false Lime Kiln Valley. 9.27... OF THE TREASURY LIQUORS AMERICAN VITICULTURAL AREAS Approved American Viticultural Areas § 9.27 Lime Kiln Valley. (a) Name. The name of the viticultural area described in this section is “Lime Kiln Valley...

  10. Integration of oxygen membranes for oxygen production in cement plants

    DEFF Research Database (Denmark)

    Puig Arnavat, Maria; Søgaard, Martin; Hjuler, Klaus

    2015-01-01

    The present paper describes the integration of oxygen membranes in cement plants both from an energy, exergy and economic point of view. Different configurations for oxygen enrichment of the tertiary air for combustion in the pre-calciner and full oxy-fuel combustion in both pre-calciner and kiln...

  11. Design Robust Controller for Rotary Kiln

    Directory of Open Access Journals (Sweden)

    Omar D. Hernández-Arboleda

    2013-11-01

    Full Text Available This paper presents the design of a robust controller for a rotary kiln. The designed controller is a combination of a fractional PID and linear quadratic regulator (LQR, these are not used to control the kiln until now, in addition robustness criteria are evaluated (gain margin, phase margin, strength gain, rejecting high frequency noise and sensitivity applied to the entire model (controller-plant, obtaining good results with a frequency range of 0.020 to 90 rad/s, which contributes to the robustness of the system.

  12. 40 CFR 63.1344 - Operating limits for kilns and in-line kiln/raw mills.

    Science.gov (United States)

    2010-07-01

    ... kiln/raw mills. 63.1344 Section 63.1344 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY... mills. (a) The owner or operator of a kiln subject to a D/F emission limitation under § 63.1343 must... specified in paragraph (b) of this section. The owner or operator of an in-line kiln/raw mill subject to a D...

  13. Biological (flue) gas desulfurization

    Energy Technology Data Exchange (ETDEWEB)

    Buisman, C.J.N.; Dijkman, H. [PAQUES, Balk (Netherlands); Prins, W.L.; Verbraak, P. [Biostar CV, Balk (Netherlands); Den Hartog, A.J. [Hoogovens Groep BV, IJmuiden (Netherlands)

    1995-12-31

    Biotechnological research has been carried out to find new micro-organisms and processes to make useful products, and to reveal new ways and biotechnological mechanisms to produce elemental sulfur in waste water treatment. Biotechnological development work has been carried out and the first commercial installation (on 300 m{sup 3}/hr scale) to produce sulfur from polluted waste water was started up in 1992. The importance of this recent research and development in the area of waste water treatment was recognized. In an intensive cooperation between Hoogovens Technical Services and PACQUES the concept for a totally new Biological Flue Gas Desulfurization process (BIO-FGD), producing sulfur as by-product, was invented. It consists of the combination of a sodium scrubber with two biological reactors resulting in a very attractive new concept for a gas cleaning process. A description of the process is given and the pilot plant results are outlined. 4 figs., 5 refs.

  14. ABB wet flue gas desulfurization

    Energy Technology Data Exchange (ETDEWEB)

    Niijhawan, P.

    1994-12-31

    The wet limestone process for flue gas desulfurization (FGD) is outlined. The following topics are discussed: wet flue gas desulfurization, wet FGD characteristics, wet scrubbers, ABB wet FGD experience, wet FGD forced oxidation, advanced limestone FGD systems, key design elements, open spray tower design, spray tower vs. packed tower, important performance parameters, SO{sub 2} removal efficiency, influence by L/G, limestone utilization, wet FGD commercial database, particulate removal efficiencies, materials of construction, nozzle layout, spray nozzles, recycle pumps, mist elimination, horizontal flow demister, mist eliminator washing, reagent preparation system, spray tower FGDS power consumption, flue gas reheat options, byproduct conditioning system, and wet limestone system.

  15. Energy saving plan for lime calcining kiln

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Lime calcining kilns operating in China are of old type, consuming more heat energy by 30% or more than the latest type kilns. For the purpose of the COP3 joint implementation, a renewal plan was discussed taking up Benxi Steel Group Company as the object. The new type kiln is a parallel flow energy regenerating (Maerz) kiln. It has as high thermal efficiency as 900 kcal/kg of product. Annual fuel conservation as converted into crude oil will be 7.49x10{sup 3} tons, annual fuel cost reduction will be 101,200,000 yuan, and annual reduction in CO2 emission will be 23,200 tons. The estimated cost required for the project will be 991 million yen, or 66,070,000 yuan if the exchange rate is assumed to be 15 yen to one yuan. The profitability was discussed based on using bank loans and the special environmental yen loan. The investment recovering period was calculated as 7.9 years. This provides no realizability as a project on the business base. However, China strongly desires renewal of the facilities because of discharge of dust from old type facilities, and inferior quality of lime products. The project could be a candidate without doubt if the CDM system will have been established. (NEDO)

  16. Analysis of Energy-Efficiency Opportunities for the Cement Industry in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Hasanbeigi, Ali; Lu, Hongyou; Wang, Lan

    2009-10-01

    China's cement industry, which produced 1,388 million metric tons (Mt) of cement in 2008, accounts for almost half of the world's total cement production. Nearly 40% of China's cement production is from relatively obsolete vertical shaft kiln (VSK) cement plants, with the remainder from more modern rotary kiln cement plants, including plants equipped with new suspension pre-heater and pre-calciner (NSP) kilns. Shandong Province is the largest cement-producing Province in China, producing 10% of China's total cement output in 2008. This report documents an analysis of the potential to improve the energy efficiency of NSP kiln cement plants in Shandong Province. Sixteen NSP kiln cement plants were surveyed regarding their cement production, energy consumption, and current adoption of 34 energy-efficient technologies and measures. Plant energy use was compared to both domestic (Chinese) and international best practice using the Benchmarking and Energy Saving Tool for Cement (BEST-Cement). This benchmarking exercise indicated an average technical potential primary energy savings of 12% would be possible if the surveyed plants operated at domestic best practice levels in terms of energy use per ton of cement produced. Average technical potential primary energy savings of 23% would be realized if the plants operated at international best practice levels. Energy conservation supply curves for both fuel and electricity savings were then constructed for the 16 surveyed plants. Using the bottom-up electricity conservation supply curve model, the cost-effective electricity efficiency potential for the studied cement plants in 2008 is estimated to be 373 gigawatt hours (GWh), which accounts for 16% of total electricity use in the 16 surveyed cement plants in 2008. Total technical electricity-saving potential is 915 GWh, which accounts for 40% of total electricity use in the studied plants in 2008. The fuel conservation supply curve model shows the total

  17. Flue gas conditioning today

    Energy Technology Data Exchange (ETDEWEB)

    Southam, B.J.; Coe, E.L. Jr. [Wahlco Engineering International Ltd., Santa Ana, CA (United States)

    1995-12-01

    Many relatively small electrostatic precipitators (ESP`s) exist which collect fly ash at remarkably high efficiencies and have been tested consistently at correspondingly high migration velocities. But the majority of the world`s coal supplies produce ashes which are collected at much lower migration velocities for a given efficiency and therefore require correspondingly large specific collection areas to achieve acceptable results. Early trials of flue gas conditioning (FGC) showed benefits in maximizing ESP performance and minimizing expense which justified continued experimentation. Trials of several dozen ways of doing it wrong eventually developed a set of reliable rules for doing it right. One result is that the use of sulfur trioxide (SO{sub 3}) for adjustment of the resistivity of fly ash from low sulfur coal has been widely applied and has become an automatically accepted part of the option of burning low sulfur coal for compliance with the Clean Air Act of l990 in the U.S.A. Currently, over 100,000 MW of generating capacity is using FGC, and it is estimated that approximately 45,800 MW will utilize coal-switching with FGC for Clean Air Act emission compliance. Guarantees that this equipment will be available to operate at least 98 percent of the time it is called upon are routinely fulfilled.

  18. Cermet cements.

    Science.gov (United States)

    McLean, J W

    1990-01-01

    Cermet ionomer cements are sintered metal/glass powders, which can be made to react with poly(acids). These new cements are significantly more resistant to abrasion than regular glass ionomer cements and are widely accepted as core build-up materials and lining cements. They can strengthen teeth and provide the clinician with an opportunity to treat early dental caries.

  19. Emission during the firing of chrome-magnesite products in tunnel kilns

    Energy Technology Data Exchange (ETDEWEB)

    Krechin, Yu.V.; Telegin, S.V.; Ivanov, N.M.; Kasimov, A.M.; Plichko, E.P.; Sverkov, Yu.M.; Maksimov, B.N.

    1986-11-01

    When chrome-magnesite products are fired in tunnel furnaces, the concentration in the effluent gas of dust is 110-150; of Cr/sub 7/O/sub 3/, 5-7; NO/sub x/, 20-35; CO, 100-125; SO/sub 2/, 25-40; and SO/sub 3/, 30-70 mg/m/sup 3/. The emission dust is finely dispersed. The average size of the particles of dust is 0.3, the minimum 0.05, and the maximum 1 ..mu..m. There is no hydrogen sulfide, NO/sub 2/, or CrO/sub 3/ in the emission. Dust and nitrogen oxides are formed in the firing zone of the kiln. The formation of dust and NO/sub 2/ depends on the air-consumption coefficient. The use of the pipe-in-pipe type of ports does not provide good gas combustion. To improve the operation of the kiln and the combustion of the natural gas it is recommended that instead of the obsolescent tube-in-tube ports, the ports developed by the Eastern Institute of Refractories be installed since they have given good results in tests. To improve the scattering effect of the removal of dust in the existing equipment it is recommended that the height of the flue stacks be increased to 40-50 m.

  20. Surplus biomass through energy efficient kilns

    International Nuclear Information System (INIS)

    Anderson, Jan-Olof; Westerlund, Lars

    2011-01-01

    Highlights: → The magnitude of the national heat demand for drying lumber in kilns is established. → Each part of the total heat consumption is divided and shown between the main drying conditions. → The potential to increase the energy efficiency in kilns with available techniques is presented. → The market demand for the biomass, available with increase kiln energy efficiency, is reviled. -- Abstract: The use of biomass in the European Union has increased since the middle of the 1990s, mostly because of high subsidies and CO 2 emission regulation through the Kyoto protocol. The sawmills are huge biomass suppliers to the market; out of the Swedish annual lumber production of 16.4 Mm 3 , 95% is produced by medium to large-volume sawmills with a lumber quotient of 47%. The remaining part is produced as biomass. An essential part (12%) of the entering timber is used for supply of heat in their production processes, mostly in the substantial drying process. The drying process is the most time and heat consuming process in the sawmill. This study was undertaken to determine the sawmills' national use of energy and potential magnitude of improvements. If the drying process can be made more effective, sawmills' own use of biomass can be decreased and allow a considerably larger supply to the biomass market through processed or unprocessed biomass, heat or electricity production. The national electricity and heat usage when drying the lumber have been analysed by theoretical evaluation and experimental validation at a batch kiln. The main conclusion is that the heat consumption for drying lumber among the Swedish sawmills is 4.9 TW h/year, and with available state-of-the-art techniques it is possible to decrease the national heat consumption by approximately 2.9 TW h. This additional amount of energy corresponds to the market's desire for larger energy supply.

  1. Mercury sorbent delivery system for flue gas

    Science.gov (United States)

    Klunder,; Edgar, B [Bethel Park, PA

    2009-02-24

    The invention presents a device for the removal of elemental mercury from flue gas streams utilizing a layer of activated carbon particles contained within the filter fabric of a filter bag for use in a flue gas scrubbing system.

  2. Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

    Science.gov (United States)

    Chen, Irvin Allen

    -belite cement that contained medium C4A3 S¯ and C2S contents showed good dimensional stability, sulfate resistance, and compressive strength development and was considered the optimum phase composition for calcium sulfoaluminate-belite cement in terms of comparable performance characteristics to portland cement. Furthermore, two calcium sulfoaluminate-belite cement clinkers were successfully synthesized from natural and waste materials such as limestone, bauxite, flue gas desulfurization sludge, Class C fly ash, and fluidized bed ash proportioned to the optimum calcium sulfoaluminate-belite cement synthesized from reagent-grade chemicals. Waste materials composed 30% and 41% of the raw ingredients. The two calcium sulfoaluminate-belite cements synthesized from natural and waste materials showed good dimensional stability, sulfate resistance, and compressive strength development, comparable to commercial portland cement.

  3. Digital Kilns and Furnaces——the Development Direction of Industrial Kilns and Furnaces in the 21st Century

    Institute of Scientific and Technical Information of China (English)

    WANG Xiaoming; HUANG Zhichu; ZHANG Jiafan

    2006-01-01

    The digital manufacturing theory is applied to the special manufacturing equipments--industrial kilns and furnaces; the concept of digital kilns & furnaces is put forward. The present status of research and application for digital technologies in fuel industrial kilns & furnaces is also introduced. Then, take the case of gas fuel kilns & furnaces, their main key technical issues are discussed. Digital kilns & furnaces as an important constituent of the digital equipments are the crucial base of the digital manufacturing. The value of research on digital kilns & furnaces and the application prospect are undoubted. It will improve product quality, reduce the manpower cost, enhance product market competitive ability, promote comprehensively tradition industries such as ceramics, metallurgy industry,and so on.

  4. Use of petroleum code as fuel in the cement industry

    International Nuclear Information System (INIS)

    Nawaz, S.

    2006-01-01

    The Cement industry is a very energy intensive industry. Each ton of cement produced requires 60 to 130 kilograms of fuel oil or an equivalent fuelling amount also requires an average 110 kWh of electricity as well over 40% of total production cost is the energy requirements in the cement industry (i.2). Normally oil, gas or coal is fired in cement kilns as traditional fuels. However use of waste, both as alternative fuels and raw materials is now common practice in many cement companies. Many different types of wastes are burnt today in cement kilns like used tyres, rubber, paper waste, waste oils, waste wood, paper sludge, sewage, animal meal and animal remains (i,4). The choice of fuel for the purpose is normally based on price and availability considering different properties of the fuel as energy contents, ash contents, moisture and volatiles contents. Petcoke is not yet produced in any petroleum refinery in Pakistan but it is abundantly available in the market worldwide as it is obtained as a waste product during the refining processes. The purpose of the current research is to figure out the suitability of petroleum coke as a fuel for cement industry both on technical and economic basis. (author)

  5. Technical benefit and risk analysis on cement clinkering process with compact internal burning of carbon

    International Nuclear Information System (INIS)

    Chen, Hanmin

    2015-01-01

    This article demonstrates the potential technical benefit and risk for cement clinkering process with compact internal burning of carbon, a laboratory-phase developing technique, from 9 aspects, including the heat consumption of clinkering and exhaust heat utilization, clinker quality, adaptability to alternative fuels, the disposal ability of industrial offal and civil garbage, adaptability to the raw materials and fuels with high content of chlorine, sulphur and alkali, the feasibility of process scale up, the briquetting process of the coal-containing cement raw meal pellet, NO x emission and the capital cost and benefit of conversion project. It is concluded that it will be able to replace the modern precalciner rotary kiln process and to become the main stream technique of cement clinkering process in low carbon economy times. - Highlights: • Compact internal burning of carbon enables cement shaft kiln to run stably. • Compact internal burning of carbon enables cement shaft kiln to scale up. • New process triples energy efficiency with excellent environmental performance. • It will be able to compete with and replace the existing precalciner kiln process. • It will become the mainstream clinkering process in low carbon economy

  6. Pollutants emitted by a cement plant: health risks for the population living in the neighborhood

    International Nuclear Information System (INIS)

    Schuhmacher, Marta; Domingo, J.L.; Garreta, Josepa

    2004-01-01

    The aim of this study was to investigate the health risks due to combustor emissions in the manufacturing of Portland cement for the population living in the neighborhood of a cement kiln in Catalonia, Spain. Pollutants emitted to the atmosphere in the course of cement production were modeled. The ISC3-ST model was applied to estimate air dispersion of the contaminants emitted by the cement plant. Air concentrations of NO 2 , SO 2 , PM 10 , metals, and polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs), as well as the potential exposure in the vicinity of the facility, were assessed via models based on US EPA guidance documents. PCDD/F and metal concentrations were also modeled for soil and vegetation. Based on these concentrations, the levels of human exposure were calculated. Individual cancer and noncancer risks for the emissions of the cement kiln were assessed. Health effects due to NO 2 , SO 2 , and PM 10 emissions were also evaluated. Risk assessment was performed as a deterministic analysis. The main individual risk in the population was evaluated in a central-tendency and a high-end approach. The results show that the incremental individual risk due to emissions of the cement plant is very low not only with regard to health effects, but also in relation to toxicological and cancer risks produced by pollutants such as metals and PCDD/Fs emitted by the cement kiln

  7. Water recovery from flue gas

    Energy Technology Data Exchange (ETDEWEB)

    Heijboer, R.; Van Deelen-Bremer, M.H.; de Vos, F.; Zeijseink, A.G.L. [KEMA Nederland B.V. (Netherlands)

    2007-07-01

    In the power generation process a large amount of water is needed, for steam generation, flue gas cleaning etc. On the other hand a large amount of water is emitted to the atmosphere via the stack. For example a 400 MW coal fired power plant with a flue gas desulfurisation plant emits about 1,500,000 m{sup 3} per hour with a water concentration of about 11%. The emitted water has a rather good quality compared to surface water and needs less effort to be treated for use as make-up water. As the available amount of water in the flue gas from the earlier mentioned power plant is about 150 tons per hour, recovering 20% of this amount covers the make-up water needs of this 400 MW power plant. Direct condensation of the flue gas needs large cooling power and the condensed water is acidic and corrosive and needs cleanup treatment before it can be used in the water/steam cycle. KEMA developed a technology based on gas separation membranes which makes it possible to recover water from flue gas. The process is covered by a wide patent. The principle of the membrane is comparable to the material that is used in fabric like SympaTex{reg_sign} and GORE-TEX{reg_sign}. The GORE-TEX material is permeable to water vapor but rejects liquid water. The driving force is the water vapor pressure close to the human skin which is the higher than the water vapor pressure open the outside of the clothing. The selectivity of the GORE-TEX material however is not good enough to be used at the temperature of flue gas. The University of Twente (Netherlands) developed a membrane material based on modified PEEK which is highly selective of water vapor at flue gas temperatures. Based on the fact that flat membranes have an uneconomical surface to volume ratio, the choice has been made to use hollow fibre membranes. 6 figs.

  8. Thermal behavior of kiln cars while traveling through a tunnel kiln

    Directory of Open Access Journals (Sweden)

    Yu Zhang

    2015-05-01

    Full Text Available The kiln car is widely used as a kind of transport equipment in the current ceramic industry, and it is heated to the firing temperature and cooled down to the ambient temperature with products in the tunnel kiln. And the burning of the ceramics requires a lot of energy, and the efficiency is relatively low within 30% or even less. In addition, the mass ratio between car and ware can be more than 50%. So the energy loss of car also occupies a great part in total energy consumption. In this work, a mathematical model will be created to describe the temperature distribution inside the kiln car while it travels through the tunnel kiln. All the used parameters are from real ceramic industry. The operative process is assumed as a countercurrent heat exchanger. Both the convection and radiation are considered as boundary condition in the model. Furthermore, the thermal results of car and the specific energy consumption of car in the standard case will be demonstrated. Finally, the influences of different thermal physical parameters on the energy consumption of car will be investigated, and the possible optimization measures of car are proposed through comparing the different specific energy losses.

  9. Investment opportunity : the FPL low-cost solar dry kiln

    Science.gov (United States)

    George B. Harpole

    1988-01-01

    Two equations are presented that may be used to estimate a maximum investment limit and working capital requirements for the FPL low-cost solar dry kiln systems. The equations require data for drying cycle time, green lumber cost, and kiln-dried lumber costs. Results are intended to provide a preliminary estimate.

  10. 52 KILN EFFICIENCY AND INSULATION. Anthony Obiy Etuokwu ...

    African Journals Online (AJOL)

    HP-G61

    52. KILN EFFICIENCY AND INSULATION. Anthony Obiy Etuokwu. Department of Fine and Industrial Arts,. Niger Delta University,. Wilberforce Island, Bayelsa State. etuokwutony@yahoo.com. Introduction. The kiln is an insulating fire chamber that has the ability to retain the heat that is generated into it, and utilizes such heat ...

  11. Community Geothermal Technology Program: Experimental lumber drying kiln. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Leaman, D.; Irwin, B.

    1989-10-01

    Goals were to demonstrate feasibility of using the geothermal waste effluent from the HGP-A well as a heat source for a kiln operation to dry hardwoods, develop drying schedules, and develop automatic systems to monitor/control the geothermally heated lumber dry kiln systems. The feasibility was demonstrated. Lumber was dried in periods of 2 to 6 weeks in the kiln, compared to 18 months air drying and 6--8 weeks using a dehumidified chamber. Larger, plate-type heat exchangers between the primary fluid and water circulation systems may enable the kiln to reach the planned temperatures (180--185 F). However, the King Koa partnership cannot any longer pursue the concept of geothermal lumber kilns.

  12. NAA study on characteristics and sources of raw materials of celadon bodies from Qingliangsi kiln and Zhanggongxiang kiln

    International Nuclear Information System (INIS)

    Wu Zhanjun; Zhao Weijuan; Lu Xiaoke; Li Guoxia; Guo Min; Xie Jianzhong; Qiu Xia; Feng Songlin

    2007-01-01

    Thirty-seven samples of ancient Chinese Ru porcelain bodies unearthed from Qingliangsi kiln (containing 32 Ru official porcelain bodies and 5 Ru folk porcelain bodies), thirty-two samples of ancient celadon bodies from Zhanggongxiang kiln, and fourteen samples of modern mineral, were selected and analyzed by neutron activation analysis (NAA) method. Twenty-three elements were measured. The data of these elemental contents were processed by scatter analysis and principle component analysis methods in order to determine the characteristics and sources of the raw materials of the celadon porcelain bodies from the foregoing two kilns. The results show that Fe, Ce, Ba, Ta, Th, La, Sm and Cr are the fingerprint elements to distinguish the ancient Ru official porcelain bodies from ancient celadon bodies of Zhanggongxiang kiln. The sources of the raw material of the ancient Ru official porcelain bodies from Qingliangsi kiln are more concentrated and stable than those from Zhanggongxiang kiln. The Ru folk porcelain bodies and the Ru official porcelain bodies from Qingliangsi kiln have the same provenance, both sources of which are local. The raw material origins of the ancient celadon bodies from Zhanggongxiang kiln is a little dispersed and the compositions of the raw material are different from the Ru porcelains, but the distance is not far away from each other. (authors)

  13. Neutron activation analysis of the arovenance relation of tang tri-color glazed potteryies of huangye kiln and yaozhou kiln

    International Nuclear Information System (INIS)

    Li Guoxia; Zhao Weijuan; Gao Zhengyao; Xie Jianzhong; Guo Min

    2006-01-01

    The technique of neutron activation analysis (NAA) has been employed to measure the content of 29 kinds of elements in the Tang Tri-color glazed potteryies of Huangye kiln and Yaozhou kiln. Then a fuzzy cluster analysis has been conducted to the NAA data. The results indicate that the places of origin of raw materials of body samples in the Tang Tri-color glazed potteryies of Huangye kiln are very concentrated, and that the places of origin of raw materials of body and glaze samples are scattered the places of origin of raw materials of the body and glaze raw material cover that of the body raw material. The source of raw materials of samples in the Tang Tri-color glazed potteryies of Huangye kiln is obviously different from that of samples in the Tang Tri-color glazed potteryies of Yaozhou kiln. (authors)

  14. Drying hard maple (Acer saccharum L.) lumber in a small dehumidification kiln

    Science.gov (United States)

    Neal. Bennett

    2013-01-01

    Portable sawmill owners quickly recognize the advantage to kiln drying lumber they produce. Having the ability to provide properly kiln-dried lumber opens new market opportunities and can increase profit margins. However, the construction and operation of a dry kiln must be economical and simple. A small dehumidification dry kiln constructed and tested in Princeton, WV...

  15. Evaluating a Small Structural Insulated Panel (SIP) Designed Solar Kiln in Southwestern New Mexico - Part 1

    Science.gov (United States)

    Richard D. Bergman; Ted E.M. Bilek

    2012-01-01

    With increasing energy costs, using small dry kilns for drying lumber for small-volume value-added wood products has become more of an option when compared with conventional drying. Small solar kilns are one such option, and a number of solar kiln designs exist and are in use. However, questions remain about the design and operation of solar kilns, particularly during...

  16. Modernization of Byuzmeyinsky Cement Plant

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With an objective of saving energy and reducing greenhouse gas emission, investigations and discussions were given on a modernization project for Byuzmeyinsky Cement Factory, the only cement factory in Turkmenistan. Byuzmeyinsky Cement Factory uses the wet process which consumes a large amount of energy, is inferior in production efficiency and quality, and discharging a great amount of greenhouse effect gas. The present project will execute change of the raw material crusher into a vertical roll mill for one of the four wet kilns, and change of the facilities for raw material powder mixing and storing and clinker manufacturing into dry-type facilities using the NSP system. As a result of the discussions, the energy saving effect would be 86,321 tons of crude oil equivalent annually, and the greenhouse gas emission reducing effect would be 224,467 t-CO2 annually. The total fund amount required for the project is estimated to be 90,211,000 dollars. With regard to the profitability, the internal financial profit rate would be 9.71% after tax, and the ROE would be 18.62%, whereas the project is considered feasible. (NEDO)

  17. Use of MRF residue as alternative fuel in cement production.

    Science.gov (United States)

    Fyffe, John R; Breckel, Alex C; Townsend, Aaron K; Webber, Michael E

    2016-01-01

    Single-stream recycling has helped divert millions of metric tons of waste from landfills in the U.S., where recycling rates for municipal solid waste are currently over 30%. However, material recovery facilities (MRFs) that sort the municipal recycled streams do not recover 100% of the incoming material. Consequently, they landfill between 5% and 15% of total processed material as residue. This residue is primarily composed of high-energy-content non-recycled plastics and fiber. One possible end-of-life solution for these energy-dense materials is to process the residue into Solid Recovered Fuel (SRF) that can be used as an alternative energy resource capable of replacing or supplementing fuel resources such as coal, natural gas, petroleum coke, or biomass in many industrial and power production processes. This report addresses the energetic and environmental benefits and trade-offs of converting non-recycled post-consumer plastics and fiber derived from MRF residue streams into SRF for use in a cement kiln. An experimental test burn of 118 Mg of SRF in the precalciner portion of the cement kiln was conducted. The SRF was a blend of 60% MRF residue and 40% post-industrial waste products producing an estimated 60% plastic and 40% fibrous material mixture. The SRF was fed into the kiln at 0.9 Mg/h for 24h and then 1.8 Mg/h for the following 48 h. The emissions data recorded in the experimental test burn were used to perform the life-cycle analysis portion of this study. The analysis included the following steps: transportation, landfill, processing and fuel combustion at the cement kiln. The energy use and emissions at each step is tracked for the two cases: (1) The Reference Case, where MRF residue is disposed of in a landfill and the cement kiln uses coal as its fuel source, and (2) The SRF Case, in which MRF residue is processed into SRF and used to offset some portion of coal use at the cement kiln. The experimental test burn and accompanying analysis indicate

  18. Development of low radio-activated cement. Characteristics of cement and clinker that decreased liquid phase content

    International Nuclear Information System (INIS)

    Ichitsubo, Koki

    2008-01-01

    Low radio-activated cement was developed by decreasing the parent elements of radionuclides in the materials. The characteristics of products, decreasing method of Na, Eu and Co in cement, design, tests, evaluation, and analysis of low radio-activated cement clinker are reported. In order to decrease the content of Na, Eu and Co, the raw materials have to include natural materials such as limestone and silica stone. The production method is the same as white cement. The low radio-activated cement produced by rotary kiln showed 4.9% C 3 A, 1.1% C 4 AF, 26.9% C 3 S and 61.0% C 2 S, which values were standardized by the Japanese Industrial Standards (JIS) of low temperature Portland cement. Another product that decreased a little more liquid phase content showed 4.0% C 3 A, 1.0% C 4 AF, 32.3% C 3 S and 56.5% C 2 S, which was standardized by JIS of sulfate resisting Portland cement. In the case of decommissioning reactor constructed by the low radio-activated cement, the whole amount of waste cement will be no more than the clearance level. (S.Y.)

  19. Brick-Burning Kiln from the Zhaiyk Fortified Site

    Directory of Open Access Journals (Sweden)

    Kalmenov Murat D.

    2013-12-01

    Full Text Available The article contains a description of the brick-burning kiln, which was discovered during the 2012 excavations on the medieval Zhaiyk fortified site (Western Kazakhstan oblast. A similar object had been discovered on the site in 2002. Kilns of similar design were known on the vast territories of Southeastern Europe and Central Asia in the 10th-15th cc. In the 13th-15th centuries, they were widely spread in the territory of the Golden Horde. The analysis of their design, combined with written sources and ethnographic data, allows reconstructing the operation process of such kilns in general lines. The finds of kilns on the Zhaiyk settlement make it possible to suggest that in the 13th-14th centuries there existed a developed construction materials production in the territory of the settlement.

  20. Electrical signal transfer system for a rotary kiln

    International Nuclear Information System (INIS)

    Tyson, J.H.; Kennett, L.P.; Davidson, I.S.

    1985-01-01

    A rotary kiln has a number of thermocouples respectively sensing the kiln temperature at spaced locations and respectively connected to annular slip rings. Laterally facing peripheral surfaces of the rings are respectively cooperable with brush contacts connected to a bar and a fork which embraces a ring moveable axially with the rings. Thus on longitudinal expansion of the kiln the contacts are caused to move with the rings. The electric signals from the thermocouples are thus fed to stationary monitoring equipment. In a modification the ring sections are electrically isolated and each section is connected to a respective sensor. Position sensors may be used to detect the rotary position of the kiln. The invention can be applied to other sensors. (author)

  1. 40 CFR 63.1348 - Standards for affected sources other than kilns; in-line kiln/raw mills; clinker coolers; new and...

    Science.gov (United States)

    2010-07-01

    ... than kilns; in-line kiln/raw mills; clinker coolers; new and reconstructed raw material dryers; and raw and finish mills. 63.1348 Section 63.1348 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY...; in-line kiln/raw mills; clinker coolers; new and reconstructed raw material dryers; and raw and...

  2. Drying firewood in a temporary solar kiln: a case study.

    Science.gov (United States)

    George R. Sampson; Anthony F. Gasbarro

    1986-01-01

    A pilot study was undertaken to determine drying rates for small diameter, unsplit paper birch firewood that was dried: (1) in a conventional top-covered pile; (2) in a simple, temporary solar kiln; and (3) in tree length. Drying rates were the same for firewood piles whether they were in the temporary solar kilns or only covered on top to keep rain or snow from...

  3. Impact of coal and rice husk ash on the quality and chemistry of cement clinker

    International Nuclear Information System (INIS)

    Nawaz, S.; Kanwal, S.; Rahim, U.; Sheikh, N.; Shahzad, K.

    2012-01-01

    Utilization of rice husk as an alternative fuel for coal is of interest due to its availability in huge quantities in Pakistan and also because its combustion is environmental pollution friendly as it generates much less SOX due to its much lower sulphur content (0.1-0.3%) compared to sulphur content in coals, particularly indeginous coals ranging from 0.6-14.8%. The purpose of present study was to examine the impact of co-firing of rice husk and coal on the quality of cement clinker so as to substitute expensive imported coal with the abundantly available cheaper rice husk to reduce the cost of production of the cement. For this investigation raw feed mix (mixture of limestone, clay, bauxite and laterite in predetermined proportions) used for cement manufacture was mixed with predetermined varying proportions of coal ash and rice husk ash and placed inside a muffle furnace at 1200 degree C - 1500 degree C i-e the temperatures prevailing in the industrial cement kilns, for various periods of time to obtain cement clinker. The quality and chemistry of cement clinker thus produced in the laboratory was experimentally studied to ensure the quality of cement clinker that would be obtained by co-firing of rice husk and coal in different proportions in industrial cement kilns as the coal ash and rice husk ash produced during combustion will get mixed with cement clinker in industrial kilns. The results indicated that there was decrease in the Lime Saturation Factor, Free Lime and Tricalcium Silicate (C3S) content and increase in the Dicalcium Silicate (C2S) content by increasing the rice husk ash and decreasing the coal ash proportion in the clinker. (author)

  4. Effect of cement dust pollution on certain physical parameters of maize crop and soils

    Energy Technology Data Exchange (ETDEWEB)

    Parthasarathy, S; Arunachalam, N; Natarajan, K; Oblisami, G; Rangaswami, G

    1975-04-01

    A study was undertaken in the fields near a cement factory where the cement dust is the prime pollutant to the field crops and soils. Cement dust deposit varied with the distance from the kiln and fourth and fifth leaves of maize had comparatively more dust than the first three leaves from the top. The cement dust deposited plants showed a suppression in most of the characters like leaf size, number and size of cobs and plant height when compared to plants in non-polluted fields. On comparison with the physical characters of the soils from the control field the soil from cement dust polluted field showed a decrease in water holding capacity and pore space while thermal conductivity and specific heat were more. Artificial mixtures of red and black soils with cement dust showed similar trend as those of the field sample, the black soil being affected more seriously than the red soil.

  5. Carbon Mineralization by Aqueous Precipitation for Beneficial Use of CO2 from Flue Gas

    Energy Technology Data Exchange (ETDEWEB)

    Devenney, Martin; Gilliam, Ryan; Seeker, Randy

    2014-06-01

    The objective of this project is to demonstrate an innovative process to mineralize CO2 from flue gas directly to reactive carbonates and maximize the value and versatility of its beneficial use products. The program scope includes the design, construction, and testing of a CO2 Conversion to Material Products (CCMP) Pilot Demonstration Plant utilizing CO2 from the flue gas of a power production facility in Moss Landing, CA as well as flue gas from coal combustion. This topical report covers Phase 2b, which is the construction phase of pilot demonstration subsystems that make up the integrated plant. The subsystems included are the mineralization subsystem, the Alkalinity Based on Low Energy (ABLE) subsystem, the waste calcium oxide processing subsystem, and the fiber cement board production subsystem. The fully integrated plant is now capable of capturing CO2 from various sources (gas and coal) and mineralizing into a reactive calcium carbonate binder and subsequently producing commercial size (4ftx8ft) fiber cement boards. The topical report provides a description of the “as built” design of these subsystems and the results of the commissioning activities that have taken place to confirm operability. At the end of Phase 2b, the CCMP pilot demonstration is fully ready for testing.

  6. The effect of fly ash and coconut fibre ash as cement replacement materials on cement paste strength

    Science.gov (United States)

    Bayuaji, R.; Kurniawan, R. W.; Yasin, A. K.; Fatoni, H. AT; Lutfi, F. M. A.

    2016-04-01

    Concrete is the backbone material in the construction field. The main concept of the concrete material is composed of a binder and filler. Cement, concrete main binder highlighted by environmentalists as one of the industry are not environmentally friendly because of the burning of cement raw materials in the kiln requires energy up to a temperature of 1450° C and the output air waste CO2. On the other hand, the compound content of cement that can be utilized in innovation is Calcium Hydroxide (CaOH), this compound will react with pozzolan material and produces additional strength and durability of concrete, Calcium Silicate Hydrates (CSH). The objective of this research is to explore coconut fibers ash and fly ash. This material was used as cement replacement materials on cement paste. Experimental method was used in this study. SNI-03-1974-1990 is standard used to clarify the compressive strength of cement paste at the age of 7 days. The result of this study that the optimum composition of coconut fiber ash and fly ash to substitute 30% of cement with 25% and 5% for coconut fibers ash and fly ash with similar strength if to be compared normal cement paste.

  7. SNCR method of flue gas denitrification

    Energy Technology Data Exchange (ETDEWEB)

    Kuropka, J. [Politechniki Wroclawskiej, Wroclaw (Poland). Instytut Inzynierii Ochrony Srodowiska

    1998-12-31

    Current achievements in experiments on selective non-catalytic reduction of nitrogen oxides from flue gases were presented. Some basic parameters of denitrification process (temperature of reaction, contact time, molar ratio of agents, additions to reacting substances) which influence the rate of nitrogen oxides emission from flue gases were analysed. On the basis of conducted experiments with calcium hydroxide and urea or calcium carbonate and urea on full-scale FGD installation on WP-120 boiler it was found that SNCR method can be applied to simultaneous denitrification and desulfurisation of flue gases. 27 refs., 10 figs.

  8. Sorbents for mercury removal from flue gas

    Energy Technology Data Exchange (ETDEWEB)

    Granite, Evan J.; Hargis, Richard A.; Pennline, Henry W.

    1998-01-01

    A review of the various promoters and sorbents examined for the removal of mercury from flue gas is presented. Commercial sorbent processes are described along with the chemistry of the various sorbent-mercury interactions. Novel sorbents for removing mercury from flue gas are suggested. Since activated carbons are expensive, alternate sorbents and/or improved activated carbons are needed. Because of their lower cost, sorbent development work can focus on base metal oxides and halides. Additionally, the long-term sequestration of the mercury on the sorbent needs to be addressed. Contacting methods between the flue gas and the sorbent also merit investigation.

  9. Practical use of solar heating-dehumidification dry kiln

    Energy Technology Data Exchange (ETDEWEB)

    Kobayashi, Yoshinori

    1988-06-01

    In order to decrease the energy cost for drying, a solar-dehumidification dry kiln which used the dehumidification dry process together with the solar thermal drier was developed and tested. In the daytime the drying temperature rose up to 60/sup 0/C in summer and 40/sup 0/C in winter, and it was kept higher by 15 to 20/sup 0/C than the outside temperature at night. Owing to the adoption of the combination of direct solar heating and exhausting highly humid air, it was not necessary to operate the dry kiln in the day time. Average electrical energy consumption which was consumed to 15% moisture content from the raw lumber was about 73kWh/m/sup 3/ in summer which was lowest, about 87kWh/m/sup 3/ in winter. Energy cost required for the solar dehumidification dry kiln is 1/2 to 2/3 of that of the conventional dehumidification dry kiln. The solar-dehumidification dry kiln has a merit of cheaper operating cost in the low energy cost and reduced drying time. (7 figs, 1 tab, 6 refs)

  10. Incineration and flue gas treatment technologies

    International Nuclear Information System (INIS)

    1997-01-01

    The proceedings are presented of an international symposium on Incineration and Flue Gas Treatment Technologies, held at Sheffield University in July 1997. Papers from each of the six sessions cover the behaviour of particles in incinerator clean-up systems, pollution control technologies, the environmental performance of furnaces and incinerators, controlling nitrogen oxide emissions, separation processes during flue gas treatment and regulatory issues relating to these industrial processes. (UK)

  11. Comparative life cycle analysis of cement made with coal vs hazardous waste as fuel

    International Nuclear Information System (INIS)

    Kelly, K.E.; Beeh, J.

    1994-01-01

    The purpose of this life cycle analysis (LCA) is to compare the life cycle of cement made with coal, the standard fuel used in a cement kiln, versus cement made with hazardous waste-derived fuels. The intent of the study is to determine whether the use of hazardous waste as a fuel in the production of cement could result in an increase in detrimental effects to either health or environment. Those evaluated for potential adverse effect include cement kiln workers, waste transporters, and consumers using the final product for private use. The LCA stages included all the processes involved with cement, including raw materials acquisition, transportation, manufacturing, packaging, distribution, use, recycling, and disposal. The overall conclusions of the LCA are that use of waste fuels instead of coal to make cement: (1) does not increase, and may reduce, the concentration of contaminants in the cement product due to the reduction or elimination of the use of coal; (2) reduces or eliminates use of non-renewable fossil fuels, such as coal, as well as the environmental damage and impacts associated with coal mining; (3) provides a more environmentally beneficial means of destroying many types of wastes than alternative treatment methods, including incineration, thus decreasing the need for waste treatment facilities and capacity; (4) decreases overall emissions during transportation but may increase the overall consequences of accidents or spills; (5) results in cement product which may be packaged, transported, distributed and used in the same manner as cement product made with coal; (6) lowers the cost of cement production; and (7) overall appears to result in less health and environmental impacts

  12. Identifying improvement potentials in cement production with life cycle assessment.

    Science.gov (United States)

    Boesch, Michael Elias; Hellweg, Stefanie

    2010-12-01

    Cement production is an environmentally relevant process responsible for 5% of total anthropogenic carbon dioxide emissions and 7% of industrial fuel use. In this study, life cycle assessment is used to evaluate improvement potentials in the cement production process in Europe and the USA. With a current fuel substitution rate of 18% in Europe and 11% in the USA, both regions have a substantial potential to reduce greenhouse gas emissions and save virgin resources by further increasing the coprocessing of waste fuels. Upgrading production technology would be particularly effective in the USA where many kiln systems with very low energy efficiency are still in operation. Using best available technology and a thermal substitution rate of 50% for fuels, greenhouse gas emissions could be reduced by 9% for Europe and 18% for the USA per tonne of cement. Since clinker production is the dominant pollution producing step in cement production, the substitution of clinker with mineral components such as ground granulated blast furnace slag or fly ash is an efficient measure to reduce the environmental impact. Blended cements exhibit substantially lower environmental footprints than Portland cement, even if the substitutes feature lower grindability and require additional drying and large transport distances. The highest savings in CO(2) emissions and resource consumption are achieved with a combination of measures in clinker production and cement blending.

  13. Fundamental mechanisms in flue gas conditioning

    Energy Technology Data Exchange (ETDEWEB)

    Snyder, T.R.; Vann Bush, P. [Southern Research Institute, Birmingham, AL (United States)

    1995-11-01

    The overall goal of this research project has been to formulate a model describing effects of flue gas conditioning on particulate properties. By flue gas conditioning we mean any process by which solids, gases, or liquids are added to the combustor and/or the exhaust stream to the extent that flue gas and particulate properties may be altered. Our modeling efforts, which are included in our Final Report, are based on an understanding of how ash properties, such as cohesivity and resistivity, are changed by conditioning. Flue gas conditioning involves the modification of one or more of the parameters that determine the magnitude of forces acting on the fly ash particles, and can take place through many different methods. Modification of particulate properties can alter ash resistivity or ash cohesivity and result in improved or degraded control device performance. Changes to the flue gas, addition or particulate matter such as flue gas desulfurization (FGD) sorbents, or the addition of reactive gases or liquids can modify these properties. If we can better understand how conditioning agents react with fly ash particles, application of appropriate conditioning agents or processes may result in significantly improved fine particle collection at low capital and operating costs.

  14. Analysis of Drying Process Quality in Conventional Dry-Kilns

    OpenAIRE

    Sedlar Tomislav; Pervan Stjepan

    2010-01-01

    This paper presents testing results of drying quality in a conventional dry kiln. Testing is based on a new methodology that will show the level of success of the drying process management by analyzing the quality of drying process in a conventional dry kiln, using a scientifi cally improved version of the check list in everyday practical applications. A company that specializes in lamel and classic parquet production was chosen so as to verify the new testing methodology. A total of 56 m3 of...

  15. Lime Kiln Modeling. CFD and One-dimensional simulations

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Ivarsson, Christofer; Lundborg, Rickard

    2009-03-15

    The incentives for burning alternative fuels in lime kilns are growing. An increasing demand on thorough investigations of alternative fuel impact on lime kiln performance have been recognized, and the purpose of this project has been to develop a lime kiln CFD model with the possibility to fire fuel oil and lignin. The second part of the project consists of three technical studies. Simulated data from a one-dimensional steady state program has been used to support theories on the impact of biofuels and lime mud dryness. The CFD simulations was carried out in the commercial code FLUENT. Due to difficulties with the convergence of the model the calcination reaction is not included. The model shows essential differences between the two fuels. Lignin gives a different flame shape and a longer flame length compared to fuel oil. Mainly this depends on how the fuel is fed into the combustion chamber and how much combustion air that is added as primary and secondary air. In the case of lignin combustion the required amount of air is more than in the fuel oil case. This generates more combustion gas and a different flow pattern is created. Based on the values from turbulent reaction rate for the different fuels an estimated flame length can be obtained. For fuel oil the combustion is very intense with a sharp peak in the beginning and a rapid decrease. For lignin the combustion starts not as intense as for the fuel oil case and has a smoother shape. The flame length appears to be approximately 2-3 meter longer for lignin than for fuel oil based on turbulent reaction rate in the computational simulations. The first technical study showed that there are many benefits of increasing dry solids content in the lime mud going into a kiln such as increased energy efficiency, reduced TRS, and reduced sodium in the kiln. However, data from operating kilns indicates that these benefits can be offset by increasing exit gas temperature that can limit kiln production capacity. Simulated

  16. Fiscal 1999 research report. Basic research on joint implementations promotion (Feasibility study of modification for Tehran Cement Co., Ltd., Iran); 1999 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Iran koku Teheran cement sha kaizo F/S

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    The feasibility study was started upon a request made by the Iranian Ministry of Energy involving the No. 7 kiln of the above said company. It was then concluded, after assessing the degree of urgency of supply and demand and the magnitude of loss due to reduced production because of the on-site modification work, that it was not practical to begin the project immediately. Under the circumstances, various studies were made about the feasibility of modification of the whole production process of the No. 1 kiln through No. 7 kiln, and a procedure was presented, to be described below. The procedure will consist of Phase I wherein the No. 3 wet kiln is converted into an NSP (new suspension preheater) dry kiln, Phase II wherein the No. 7 SP (suspension preheater) dry kiln is converted in to an NSP kiln, and Phase III wherein the No. 4 SP dry kiln is converted into a clinker cooler. Under this procedure, the modernization of the Tehran Cement Co., Ltd., facilities will be accomplished without causing production loss. After the completion of the project, an annual yield of 3.6-million tons will be achieved, with productivity to be improved by 26.4% over the current theoretical capacity or by 54.8% over the actual average for the past 5 years. There will be a sustained conservation of 25,356 tons/year in terms of oil. Application of CDM (clean development mechanism) to this project will be extremely effective in reducing greenhouse gas and in improving profitability. (NEDO)

  17. Study of provenance properties on ancient celadon of different kilns with NAA

    International Nuclear Information System (INIS)

    Feng Songlin; Fan Dongyu; Feng Xiangqian; Xu Qing; Cheng Lin; Lei Yong; Shen Yueming; Zhang Wenjiang; Zhua Zhenxi

    2005-01-01

    Provenance characteristic is an important scientific parameter to identify ancient porcelain wares unearthed from sites and graves. The porcelain samples of Si-Long-Kou Yue kiln of Zhejiang Province, Hong-Zhou kiln of Jiangxi Province and Yao-Zhou kiln of Shanxi Province have been analyzed with neutron activation analysis (NAA). The experimental data were studied with statistic methods. The results show that the chemical compositions of porcelain body samples for three kilns were different. The difference was able to be identified. The body materials of both Si-Long-Kou Yue kiln and Hong-Zhou kiln of Jiangxi were similar. The samples of Yao-Zhou kiln in north of China existed obvious difference. (authors)

  18. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1994-12-01

    Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

  19. Adoption of improved fish smoking kilns and recommendations in ...

    African Journals Online (AJOL)

    Adoption of improved fish smoking kilns and recommendations in North-Western Nigeria. P I Bolorunduro, O A Owolabi, O C Jegede. Abstract. No Abstract. African Journal of Livestock Extension Vol. 4 2005: pp. 89-94. Full Text: EMAIL FULL TEXT EMAIL FULL TEXT · DOWNLOAD FULL TEXT DOWNLOAD FULL TEXT.

  20. EVALUATION OF A KILN INCORPORATING AN OSCILLATING PLATE AIRFLOW SYSTEM

    OpenAIRE

    Campean,Mihaela; Marinescu,Ion; Ispas,Mihai

    2003-01-01

    Boards of spruce (Picea abies) were dried in a pilot kiln with an oscillating plate that provides -"alternating air movement in the stack". The paper outlines the airflow concept and provides results for drying time and quality.It is suggested that the system has certain advantages which make it suitable as an alternative to conventional drying, especially for small-sized enterprises

  1. Operating results of Kosmos Cement's O-SEPA separator for raw grinding

    Energy Technology Data Exchange (ETDEWEB)

    Ireland, T C [Consultec Ltd., Toronto (CA); Schultz, G K [Southdown Incorporated, Houston, TX (US)

    1991-01-01

    High efficiency separators were first introduced in the cement industry to improve the energy efficiency of finish grinding circuits. Lately, however, a great deal of interest has been focused on improving the energy efficiency of raw grinding circuits. High efficiency separators have successfully been installed in roller mills as well as in ball mill raw grinding circuits. This paper describes the operating experience of the first installation in North America using a high efficiency separator in a raw grinding circuit. This installation, commissioned in 1988 at the Louisville, Kentucky plant of Kosmos Cement, uses a conventional 4500 HP ball mill and a high efficiency dynamic separator to produce raw meal for a preheater kiln as well as high fineness limestone for sulphur scrubbing in a nearby power plant. The system uses kiln exhaust gases for drying both in the mill and in the separator. (author).

  2. Increasing the energy performance of cement works; Des solutions pour ameliorer la performance energetique des cimenteries

    Energy Technology Data Exchange (ETDEWEB)

    Bolliger, M.; Gallestey, E.; Crosiey, G.; Kiener, M.

    2009-07-01

    Cement works are consuming much thermal and electric energy and this affects the production cost. In the past years, much effort has been put on how to reduce this consumption and cost. Alternative fuels and raw materials have been introduced. As a result the optimization of the production process has become more sophisticated. This article describes a series of computerized tools developed by the company ABB Ltd., which were designed to improve quality assurance and productivity. They apply to the whole production process, including the rotary kiln, the pollutants' emissions in exhaust gases, the numerous ventilators and the crushers. Variable speed drives for ventilators and temperature control in the kiln are amongst the key factors. The optimizers also consider the different cement qualities to be produced in successive batches and the time-dependent electricity prices.

  3. Opportunities for Energy Efficiency and Demand Response in the California Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Olsen, Daniel; Goli, Sasank; Faulkner, David; McKane, Aimee

    2010-12-22

    This study examines the characteristics of cement plants and their ability to shed or shift load to participate in demand response (DR). Relevant factors investigated include the various equipment and processes used to make cement, the operational limitations cement plants are subject to, and the quantities and sources of energy used in the cement-making process. Opportunities for energy efficiency improvements are also reviewed. The results suggest that cement plants are good candidates for DR participation. The cement industry consumes over 400 trillion Btu of energy annually in the United States, and consumes over 150 MW of electricity in California alone. The chemical reactions required to make cement occur only in the cement kiln, and intermediate products are routinely stored between processing stages without negative effects. Cement plants also operate continuously for months at a time between shutdowns, allowing flexibility in operational scheduling. In addition, several examples of cement plants altering their electricity consumption based on utility incentives are discussed. Further study is needed to determine the practical potential for automated demand response (Auto-DR) and to investigate the magnitude and shape of achievable sheds and shifts.

  4. Overview of flue gas treatment in Brazil

    International Nuclear Information System (INIS)

    Calvo, W.A.P.; Duarte, C.L.; Omi, N.M.; Poli, D.C.R.; Lima, W.

    2011-01-01

    The coal mines in Brazil are primarily located in southern part areas. The total coal reserves are approximately 32.8 billions tons, 89% of which are located in Rio Grande do Sul state. The Brazilian agriculture potentiality is very high, mainly due to the availability of flat land and the existence of industrial capacity to supply the main fertilizers needs. Electron beam flue gas treatment process ensures simultaneous removal of SO 2 and NO X from flue gases by single process, requiring no additional wastewater treatment system and can produce useful nitrogen fertilizer consisting of ammonium sulfate (NH 4 ) 2 SO 4 and ammonium nitrate NH 4 NO 3 as by-products. During the TC Project BRA/8/021 - Pilot Plant for Electron Beam Purification of Flue Gas supported by IAEA (1995-1996), a laboratory facility for electron beam flue gas treatment was set at IPEN. In 1997, an official request from Brazilian Government, Ministry of Science & Technology (MCT) and IPEN was made for the Japan Consulting Institute (JCI) to prepare feasibility studies of air pollution control by electron beam flue gas treatment in three power generation companies. These companies are responsible for the power generation, the transmission and the supply of electricity to Brazil: Jorge Lacerda – Eletrosul Centrais Eletricas do Sul do Brasil S.A., Presidente Medici – Companhia Estadual de Energia Eletrica (CEEE) and Piratininga – AES Eletropaulo Thermal Power Plants. (author)

  5. Overview of flue gas treatment in Brazil

    Energy Technology Data Exchange (ETDEWEB)

    Calvo, W. A.P.; Duarte, C. L.; Omi, N. M. [National Nuclear Energy Commission (CNEN), Institute for Nuclear and Energy Research (IPEN), Radiation Technology Center - CTR, Sao Paulo (Brazil); Poli, D. C.R.; Lima, W. [National Nuclear Energy Commission (CNEN), Institute for Nuclear and Energy Research (IPEN), Cyclotron Accelerator Center - CAC, Sao Paulo (Brazil)

    2011-07-01

    The coal mines in Brazil are primarily located in southern part areas. The total coal reserves are approximately 32.8 billions tons, 89% of which are located in Rio Grande do Sul state. The Brazilian agriculture potentiality is very high, mainly due to the availability of flat land and the existence of industrial capacity to supply the main fertilizers needs. Electron beam flue gas treatment process ensures simultaneous removal of SO{sub 2} and NO{sub X} from flue gases by single process, requiring no additional wastewater treatment system and can produce useful nitrogen fertilizer consisting of ammonium sulfate (NH{sub 4}){sub 2}SO{sub 4} and ammonium nitrate NH{sub 4}NO{sub 3} as by-products. During the TC Project BRA/8/021 - Pilot Plant for Electron Beam Purification of Flue Gas supported by IAEA (1995-1996), a laboratory facility for electron beam flue gas treatment was set at IPEN. In 1997, an official request from Brazilian Government, Ministry of Science & Technology (MCT) and IPEN was made for the Japan Consulting Institute (JCI) to prepare feasibility studies of air pollution control by electron beam flue gas treatment in three power generation companies. These companies are responsible for the power generation, the transmission and the supply of electricity to Brazil: Jorge Lacerda – Eletrosul Centrais Eletricas do Sul do Brasil S.A., Presidente Medici – Companhia Estadual de Energia Eletrica (CEEE) and Piratininga – AES Eletropaulo Thermal Power Plants. (author)

  6. PREPP [Process Experimental Pilot Plant] rotary kiln seals: Problem and resolution

    International Nuclear Information System (INIS)

    Drexler, R.L.

    1990-01-01

    The Process Experimental Pilot Plant (PREPP) is a facility designed to demonstrate processing of low level chemical and transuranic hazardous waste. The plant includes equipment for handling the incoming waste containers, shredding, incineration and cooling the waste, grouting the residue and scrubbing and filtration of the off gas. The process incinerator is a rotary kiln approximately 8-1/2 ft diameter and 25 ft long with a rotary seal assembly at each end. Each seal assembly consists of a primary, secondary and tertiary seal, with a positive air pressure between primary and secondary seals to prevent out-leakage from the kiln. The kiln operates at 0.5 inch water negative pressure. From the very outset the kiln seals exhibited excessive drag which taxed the kiln drive capacity and excessive in-leakage which limited kiln temperature. An engineering evaluation concluded that the original seals supplied by the kiln vendor could not accommodate expansion and centerline shift of the kiln resulting from heatup of the kiln and its support system. A totally new concept kiln seal design has been generated to replace the (modified) original seals. This new seal system has been designed to provide a very tight long lasting seal which will accommodate the 1.5 inch axial shift and up to 1 inch radial movement of the kiln shell. Design lifetime of the seal is 10,000 operating hours between major maintenance services while maintaining an acceptable leak rate hot or cold, rotating or stopped. The design appears adaptable to any size kiln and is suitable for retrofit to existing kilns. A one-third scale prototype seal assembly is being built to verify the concept prior to construction of the 10 ft diameter seals for the PREPP rotary kiln. 4 figs

  7. Front line of cement technolgy and control. Part 5. ; Baking process and chemical reactions. Cement saisentan sono gijutsu to kanri 5. ; Shosei katei to kagaku hanno

    Energy Technology Data Exchange (ETDEWEB)

    Hirai, M. (Ube Industries, Ltd., Yamaguchi (Japan))

    1990-06-01

    The baking process in cement production means the process that the raw materials which were mixed and pulverized in the raw material preparation process are charged into a reaction furnace which is called kiln, and clinders (intermediate product of cement) are generated. It is the process which affects quality as well as production cost of cement more significantly than anything else. In this article, an outline of the above baking facilities, how the raw materials change and clinkers are generated therein, and how they are controlled are introduced. Clinkers are composed of such products as alite, belite, aluminate and ferrite, etc. which were generated after decomposition reactions of such raw materials as lime stone, clay, silica rock and iron oxide in the above kiln. The essential ponts of the process control which makes the generation reactions of clinker compounds efficiently are such two points as well balanced raw materials to be charged into the baking facilities and stable operation of such facilities. The quality of cement which is required as finished goods is achieved by the quality control at each intermediate process and the quality tests of cement. 5 refs., 10 figs., 2 tabs.

  8. Lunar cement

    Science.gov (United States)

    Agosto, William N.

    1992-01-01

    With the exception of water, the major oxide constituents of terrestrial cements are present at all nine lunar sites from which samples have been returned. However, with the exception of relatively rare cristobalite, the lunar oxides are not present as individual phases but are combined in silicates and in mixed oxides. Lime (CaO) is most abundant on the Moon in the plagioclase (CaAl2Si2O8) of highland anorthosites. It may be possible to enrich the lime content of anorthite to levels like those of Portland cement by pyrolyzing it with lunar-derived phosphate. The phosphate consumed in such a reaction can be regenerated by reacting the phosphorus product with lunar augite pyroxenes at elevated temperatures. Other possible sources of lunar phosphate and other oxides are discussed.

  9. FEASIBILITY ANALYSIS ON INDUSTRIAL SYMBIOSIS BETWEEN CEMENT INDUSTRY AND TEA INDUSTRY

    Directory of Open Access Journals (Sweden)

    Shailendra Kumar Yadav

    2015-08-01

    Full Text Available The project aims at analyzing the feasibility of utilizing cement kiln dust (CKD in treating wastewater from tea industry with the concept of industrial symbiosis. CKD is the dust collected at the air pollution control device(s associated with a kiln system from cement industry. A very less percent of CKD is recycled and the rest is land filled /stockpiled; disrupts groundwater through leaching of minerals. Cement Kiln Dust (CKD, rich in CaO, SiO2, behaves as a neutralizing as well as stabilizing agent for tea effluent treatment. The ability of CKD to reduce the BOD, COD, TSS, and phosphates in tea effluent was analyzed and the optimum dosage is determined. The effect of different dosages of Cement Kiln Dust ranging from (1-3 gm/l has been discussed on the bench scale tests. The results show that, for different CKD concentrations, high removal efficiencies of 94.4 and 99.0, 58.9 for BOD, TSS, phosphates and a lower efficiency for COD with 9.09 are achieved for 2.5gm/l. The persistent presence of color providing proteins theaflavins (TF and the arubigins (TR from the leftover tea leaves in the effluent imparts the low removal efficiencies of COD. However, the COD value is within the dischargeable limits (CPCB standards. Moreover, a considerable removal efficiency and high SVI of 0.181 makes CKD a feasible coagulant in treating tea effluent with optimum dosage of 2.5g/l. The objective of developing industrial symbiosis network was thus achieved using the CKD to treat wastewater from tea industries.   International Journal of EnvironmentVolume-4, Issue-3, June-August 2015Page: 20-34

  10. Carbon Mineralization by Aqueous Precipitation for Beneficial Use of CO2 from Flue Gas

    Energy Technology Data Exchange (ETDEWEB)

    Devenney, Martin [Calera Corporation, Moss Landing, CA (United States); Gilliam, Ryan [Calera Corporation, Moss Landing, CA (United States); Seeker, Randy [Calera Corporation, Moss Landing, CA (United States)

    2015-06-30

    The objective of this project was to demonstrate an innovative process to mineralize CO2 from flue gas directly to reactive carbonates and maximize the value and versatility of its beneficial use products. The program scope includes the design, construction, and testing of a CO2 Conversion to Material Products (CCMP) Pilot Demonstration Plant utilizing CO2 from the flue gas of a power production facility in Moss Landing, CA as well as flue gas from coal combustion. This final report details all development, analysis, design and testing of the project. Also included in the final report are an updated Techno-Economic Analysis and CO2 Lifecycle Analysis. The subsystems included in the pilot demonstration plant are the mineralization subsystem, the Alkalinity Based on Low Energy (ABLE) subsystem, the waste calcium oxide processing subsystem, and the fiber cement board production subsystem. The fully integrated plant was proven to be capable of capturing CO2 from various sources (gas and coal) and mineralizing it into a reactive calcium carbonate binder and subsequently producing commercial size (4ftx8ft) fiber cement boards. The final report provides a description of the “as built” design of these subsystems and the results of the commissioning activities that have taken place to confirm operability. The report also discusses the results of the fully integrated operation of the facility. Fiber cement boards have been produced in this facility exclusively using reactive calcium carbonate from captured CO2 from flue gas. These boards meet all US and China appropriate acceptance standards. Use demonstrations for these boards are now underway.

  11. Emissions from carpet combustion in a pilot-scale rotary kiln: comparison with coal and particle-board combustion

    Energy Technology Data Exchange (ETDEWEB)

    Stephanie Lucero Konopa; James A. Mulholland; Matthew J. Realff; Paul M. Lemieux [Georgia Institute of Technology, Atlanta, GA (United States). School of Civil and Environmental Engineering

    2008-08-15

    The use of post-consumer carpet as a potential fuel substitute in cement kilns and other high-temperature processes is being considered to address the problem of huge volumes of carpet waste and the opportunity of waste-to-energy recovery. Carpet represents a high volume waste stream, provides high energy value, and contains other recoverable materials for the production of cement. This research studied the emission characteristics of burning 0.46-kg charges of chopped nylon carpet squares, pulverized coal, and particle-board pellets in a pilot-scale natural gas-fired rotary kiln. Carpet was tested with different amounts of water added. Emissions of oxygen, carbon dioxide, nitric oxide (NO), sulfur dioxide (SO{sub 2}), carbon monoxide (CO), and total hydrocarbons and temperatures were continuously monitored. It was found that carpet burned faster and more completely than coal and particle board, with a rapid volatile release that resulted in large and variable transient emission peaks. NO emissions from carpet combustion ranged from 0.06 to 0.15 g/MJ and were inversely related to CO emissions. Carpet combustion yielded higher NO emissions than coal and particleboard combustion, consistent with its higher nitrogen content. S{sub 2} emissions were highest for coal combustion, consistent with its higher sulfur content than carpet or particle board. Adding water to carpet slowed its burn time and reduced variability in the emission transients, reducing the CO peak but increasing NO emissions. Results of this study indicate that carpet waste can be used as an effective alternative fuel, with the caveats that it might be necessary to wet carpet or chop it finely to avoid excessive transient puff emissions due to its high volatility compared with other solid fuels, and that controlled mixing of combustion air might be used to control NO emissions from nylon carpet. 13 refs., 5 figs., 1 tab.

  12. Flue gas recirculation to pellets burner

    International Nuclear Information System (INIS)

    Loefgren, B.E.; Blohm, T.

    1999-05-01

    The aim of this project has been to study the influence of flue gas recirculation on the combustion results. Primarily regarding the turbulence, stability and air surplus of the flame, but also the influence on environmental factors (CO and unburnt hydrocarbons). Also studied was the possibility of automatic control of the mixing of recirculating flue gases in the combustion process through the use of a λ-sond and O 2 control Project report from the program: Small scale combustion of biofuels. 9 figs, 8 tabs

  13. Assessment of the thermal performance and energy conservation opportunities of a cement industry in Indonesia

    International Nuclear Information System (INIS)

    Rasul, M.G.; Widianto, W.; Mohanty, B.

    2005-01-01

    A simple model is presented to assess the thermal performance of a cement industry with an integrated view to improve the productivity of the plant. The model is developed on the basis of mass, energy and exergy balance and is applied to an existing Portland cement industry in Indonesia. The data obtained from industry show that the burning efficiency and the second law efficiency of the kiln system are 52.07% and 57.07% respectively. Cooler efficiency and heat recovery efficiency are 47.75% and 51.2% respectively. The unaccounted loss at kiln system was found to be 1.85% and that of cooler system was 19%. The high loss at cooler was mainly due to the convection and radiation losses from the uninsulated cooler. Irreversibility of the system was found to be about 20%, which is due to the conversion from chemical to thermal energy. The thermal energy conservation opportunities are identified. This study show that by replacing industrial diesel oil (IDO) with waste heat recovery from kiln and cooler exhaust for drying of raw meal and fuel, and preheating of combustion air, a cement industry in Indonesia can save about 1.264 x 10 5 US dollars per year

  14. Purification technology for flue/off gases using electron beams

    International Nuclear Information System (INIS)

    Kojima, Takuji

    2004-01-01

    The present paper describes research and development on purification technology using electron beams for flue/off gases containing pollutants: removal of sulfate oxide and nitrogen oxide from flue gases of coal/oil combustion power plants, decomposition of dioxins in waste incineration flue gas, and decomposition/removal of toxic volatile organic compounds from off gas. (author)

  15. THE QUANTIFYING OF FLUE QUALITY IN OSTRICH PLUMES ...

    African Journals Online (AJOL)

    portant economic traits in the fashion plume industry to the general belief among ostrich farm€rs and featier. (Swa , 1979). The quality ofthe flue is determined main- dealers, that the fatty appearance ofthe flue is one ofthe ly by subjective traits such as handling, fatty appeannce, most important single components of flue ...

  16. Stochastic Modelling and Self Tuning Control of a Continuous Cement Raw Material Mixing System

    Directory of Open Access Journals (Sweden)

    Hannu T. Toivonen

    1980-01-01

    Full Text Available The control of a continuously operating system for cement raw material mixing is studied. The purpose of the mixing system is to maintain a constant composition of the cement raw meal for the kiln despite variations of the raw material compositions. Experimental knowledge of the process dynamics and the characteristics of the various disturbances is used for deriving a stochastic model of the system. The optimal control strategy is then obtained as a minimum variance strategy. The control problem is finally solved using a self-tuning minimum variance regulator, and results from a successful implementation of the regulator are given.

  17. Alternative Fuel for Portland Cement Processing

    Energy Technology Data Exchange (ETDEWEB)

    Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

    2012-06-30

    The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

  18. Modeling and simulation of cement clinkering process with compact internal burning of carbon

    International Nuclear Information System (INIS)

    Chen, Hanmin

    2014-01-01

    This article describes a mathematical model of the thermodynamic process for Cement Clinkering Process with Compact Internal Burning of Carbon. Using simplifying assumptions, results of calculations are presented based on relevant computerized numerical simulation for a set of typical process parameters obtained from the existing cement shaft kiln operation and the electrical furnace test on the mechanical and chemical performance of the compact coal containing cement raw meal pellets. It is revealed that, the carbon internal burning mode, combining fuel combustion and gas solid heat transfer together as well as preheating, calcining, clinkering and cooling of the raw pellets together, is the origin of the process superiority in respect of equipment simplicity, process enhancement, high energy efficiency and low pollution. Important process details are determined, e.g. the features and lengths of the process zones, the material residence time and the burning mode of carbon in each zone, the clinkering reaction course and the maximum burning temperature. It is concluded that numerical simulations could be useful tool for understanding the new process ideas, as well as conducting the technical development and optimizing the process design. - Highlights: • Twin subsystem model is used to simulate a new type of cement shaft kiln process. • Grain-particle structural model is used to describe the pellet solid gas reactions. • The process superiority resulted from the carbon internal burning mode is revealed. • A series of important process details are determined. • An unprecedented comprehensive picture for cement clinkering process is depicted

  19. Acid dew point measurement in flue gases

    Energy Technology Data Exchange (ETDEWEB)

    Struschka, M.; Baumbach, G.

    1986-06-01

    The operation of modern boiler plants requires the continuous measurement of the acid dew point in flue gases. An existing measuring instrument was modified in such a way that it can determine acid dew points reliably, reproduceably and continuously. The authors present the mechanisms of the dew point formation, the dew point measuring principle, the modification and the operational results.

  20. A Flue Gas Tube for Thermoelectric Generator

    DEFF Research Database (Denmark)

    2013-01-01

    The invention relates to a flue gas tube (FGT) (1) for generation of thermoelectric power having thermoelectric elements (8) that are integrated in the tube. The FTG may be used in combined heat and power (CHP) system (13) to produce directly electricity from waste heat from, e.g. a biomass boiler...

  1. Methods for dry desulfurization of flue gas

    International Nuclear Information System (INIS)

    Bjondahl, F.

    2002-01-01

    In this report different types of dry desulfurization processes are de-scribed. These processes are utilized for the removal of SO 2 from flue gases. Basic process descriptions, information on different sorbent types and their properties and some comments based on the authors own experience are included. Information on disposal or use of the end product from these processes is also provided. (orig.)

  2. Electron beam flue gas treatment process. Review

    International Nuclear Information System (INIS)

    Honkonen, V.A.

    1996-01-01

    The basis of the process for electron beam flue gas treatment are presented in the report. In tabular form the history of the research is reviewed. Main dependences of SO 2 and NO x removal efficiencies on different physico-chemical parameters are discussed. Trends concerning industrial process implementation are presented in the paper,finally. (author). 74 refs, 11 figs, 1 tab

  3. Study of provenance character on ancient porcelain of Yue Kiln at Silongkou with NAA

    International Nuclear Information System (INIS)

    Jihao Zhu; Songlin Feng; Dongyu Fan; Xiangqian Feng; Qing Xu; Yueming Shen; Zhenxi Zhuo; Wenjiang Zhang

    2007-01-01

    Chemical composition is an important information of studying the provenance character of ancient pottery and porcelain. The ancient celadon samples produced in Later Tang (850-907 A.D.) to Former Southern Song (1127-1279 A.D.) have been analyzed with NAA. Its provenance characteristic was compared with that of Hongzhou Kiln of Jiangxi Province and Yaozhou Kiln of Shanxi Province in this paper. The experimental data were studied with statistic methods. The results indicated that the chemical compositions of ancient porcelain body samples made in three kilns were different. The difference is able to be identified. The porcelain body materials of both Silongkou Yue Kiln and Hongzhou Kiln were similar. The samples of Yaozhou kiln in north of China existed obvious difference. (author)

  4. Synthetic aggregates from combustion ashes using an innovative rotary kiln.

    Science.gov (United States)

    Wainwright, P J; Cresswell, D J

    2001-01-01

    This paper describes the use of a number of different combustion ashes to manufacture synthetic aggregates using an innovative rotary 'Trefoil' kiln. Three types of combustion ash were used, namely: incinerated sewage sludge ash (ISSA); municipal solid waste incinerator bottom ash (MSWIBA-- referred to here as BA); and pulverised fuel ash (Pfa). The fine waste ash fractions listed above were combined with a binder to create a plastic mix that was capable of being formed into 'green pellets'. These pellets were then fired in a Trefoil kiln to sinter the ashes into hard fused aggregates that were then tested for use as a replacement for the natural coarse aggregate in concrete. Results up to 28 days showed that these synthetic aggregates were capable of producing concretes with compressive strengths ranging from 33 to 51 MPa, equivalent to between 73 and 112% of that of the control concrete made with natural aggregates.

  5. Integration Research on Gas Turbine and Tunnel Kiln Combined System

    Science.gov (United States)

    Shi, Hefei; Ma, Liangdong; Liu, Mingsheng

    2018-04-01

    Through the integrated modeling of gas turbine and tunnel kiln combined system, a thermodynamic calculation method of combined system is put forward, and the combined system operation parameters are obtained. By this method, the optimization of the combined system is analyzed and the optimal configuration of the gas turbine is calculated. At the same time, the thermal efficiency of the combined system is analyzed, and the heat distribution and thermal efficiency of the system before and after the improvement are explained. Taking the 1500 kg/h ceramic production as an example, pointed out that if the tunnel kiln has a gas turbine with a power of 342 kw. The amount of electricity of the combined system that produced per unit volume of the fuel which consumes more than it used to will be 7.19 kwh, the system thermal efficiency will reach 57.49%, which higher than the individual gas turbine’s cycle thermal efficiency 20% at least.

  6. Performance of rotary kiln reactor for the elephant grass pyrolysis.

    Science.gov (United States)

    De Conto, D; Silvestre, W P; Baldasso, C; Godinho, M

    2016-10-01

    The influence of process conditions (rotary speed/temperature) on the performance of a rotary kiln reactor for non-catalytic pyrolysis of a perennial grass (elephant grass) was investigated. The product yields, the production of non-condensable gases as well as the biochar properties were evaluated. The maximum H2 yield was close to that observed for catalytic pyrolysis processes, while the bio-oil yield was higher than reported for pyrolysis of other biomass in rotary kiln reactors. A H2/CO ratio suitable for Fischer-Tropsch synthesis (FTS) was obtained. The biochars presented an alkaline pH (above 10) and interesting contents of nutrients, as well as low electrical conductivity, indicating a high potential as soil amendment. Copyright © 2016 Elsevier Ltd. All rights reserved.

  7. System and method for treatment of a flue gas

    Science.gov (United States)

    Spiry, Irina Pavlovna; Wood, Benjamin Rue; Singh, Surinder Prabhjot; Perry, Robert James; McDermott, John Brian

    2017-09-19

    A method for treatment of a flue gas involves feeding the flue gas and a lean solvent to an absorber. The method further involves reacting the flue gas with the lean solvent within the absorber to generate a clean flue gas and a rich solvent. The method also involves feeding the clean flue gas from the absorber and water from a source, to a wash tower to separate a stripped portion of the lean solvent from the clean flue gas to generate a washed clean flue gas and a mixture of the water and the stripped portion of the lean solvent. The method further involves treating at least a portion of the mixture of the water and the stripped portion of the lean solvent via a separation system to separate the water from the stripped portion of the lean solvent.

  8. 1998 data bank for kiln-dried red oak lumber

    Science.gov (United States)

    Charles J. Gatchell; R. Edward Thomas; Elizabeth S. Walker

    1998-01-01

    A collection of 3,487 fully described, kiln-dried red oak boards totaling 20,021 board feet. The boards, which are straight or contain no more than ? inch of crook, are FAS, FAS ONE FACE (F1F), Selects, No. 1 Common, No. 2A Common, or No. 3A common. The boards were graded with the UGRS (Ultimate Grading and Remanufacturing System) computer program. After the grade was...

  9. Design of a Rotary Kiln for Production of Sarooj

    Directory of Open Access Journals (Sweden)

    A. W. Hago

    2008-12-01

    Full Text Available Sarooj is a local term used for pozzolana. It has been used extensively as a hydraulic binder in buildings, hydraulic installations, forts and castles, and in the renovation of historical monuments. It is produced by burning specific clay soil that possesses adequate quantities of silica, alumina and iron oxides. In the past, the material was produced using a large amount of energy most of which is wasted by blowing winds. The burning system was usually thermally inefficient, and the output is rarely checked for quality. Test on products produced by using the traditional method may yield poor quality Sarooj due to inadequate burning or over burning or even insufficient grinding in the end. In this research, extensive experimentation has been performed on the method of production of Sarooj to determine the factors influencing Sarooj quality. Based on these factors, a new method of production is proposed. In this method, a fully mobile kiln was designed to produce Sarooj on the site. The kiln can produce 200 kg/h of Sarooj, and can be installed within one hour of arriving on the site. It can be towed by a tractor or a normal vehicle to the desired location, connected to the natural gas supply and the electric power. The construction is light, compact, and easy to start and shut down. In this paper, the plant is described in detail, together with some preliminary results of testing done on Sarooj produced by the kiln. Full details of tests on the product of the kiln will be given in a subsequent paper.

  10. Fiscal 1999 report on basic research for promotion of joint implementation programs. Basic research on Semipalatinsk, Republic of Kazakhstan, cement mill modernization; 1999 nendo Kazakhstan kyowakoku cement kojo kindaika kiso chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    This project aims to carry out the COP3 (Third Session of the Conference of the Parties to the United Nations Framework Convention on Climate Change) protocol. In the clinker calcination sector, the wet kiln will be replaced by a dry NSP (new suspension preheater) kiln, and the existing four lines of material manufacturing facility and of clinker calcination facilities will be converted into single lines, respectively. Skills of the highest level will be applied to each of the facilities. The dry process will be dispensed with thanks to the dry kiln, which leads to drastic energy efficiency improvement. The change from ball mills to roller mills reduces electric power consumption. Energy reduction is expected to be 48,554 tons/year in oil at a saving rate of 39%. Greenhouse gas reduction is expected to be 216,960 tons/year in CO2 at a reduction rate of 28.5%. Provided that the construction cost is 98-million US dollars and the yield is 762-thousand tons, the internal rate of ROI (return on investment) will be 5.7% after tax (fully self-financed). ROE (return on equity) values are calculated under various borrowing conditions, and then it is found that the project will be feasible if a low interest loan with a long term of repayment is available. Since all the cement mills are obsolescent in the republic, the conversion of the present kilns into NSP type kilns will gain public favor. (NEDO)

  11. Volume loss as a tool to assess kiln drying of eucalyptus wood

    OpenAIRE

    Batista,Djeison Cesar; Klitzke,Ricardo Jorge; Rocha,Márcio Pereira da; Muñiz,Graciela Inez Bolzon de; Batista,Tharcia Ribeiro

    2013-01-01

    In this study, we aimed to analyze the kiln drying quality of Eucalyptus grandis, Eucalyptus saligna and Eucalyptus dunnii woods with respect to volume loss. Wood from the three species was kiln dried together with the same drying schedule and conditions in a conventional-temperature pilot kiln. Three kinds of volume loss were evaluated: total - from saturated (initial) to machined (final) condition; shrinkage - from saturated to 10% moisture content; and machining - from 10% moisture content...

  12. Leaching from waste incineration bottom ashes treated in a rotary kiln

    DEFF Research Database (Denmark)

    Hyks, Jiri; Nesterov, Igor; Mogensen, Erhardt

    2011-01-01

    Leaching from municipal solid waste incineration bottom ash treated in a rotary kiln was quantified using a combination of lab-scale leaching experiments and geochemical modelling. Thermal treatment in the rotary kiln had no significant effect on the leaching of Al, Ba, Ca, Mg, Si, Sr, Zn, sulfate...... the thermal treatment. Overall, rotary kiln thermal treatment of bottom ashes can be recommended to reduce the leaching of Cu, Pb, Cl and DOC; however, increased leaching of Cr and Mo should be expected....

  13. Gasification of sulphate soap for the lime kiln

    Energy Technology Data Exchange (ETDEWEB)

    Saviharju, Kari (Valtion Teknillinen Tutkimuskeskus, Espoo (Finland). Lab. of Fuel and Process Technology); Timonen, Tuomas (Finnish Energy Economy Association, Espoo (Finland). Finnish Recovery Boiler Committee)

    1993-01-01

    Sulphate soap is a by-product of pulp mills utilized as a raw material for the chemical industry. However, this results in an increase in sulphur input of several kilograms SO[sub 2] per ADt pulp into the mill. Another increasingly interesting alternative is to utilize soap in the lime kiln of the mill. This has a positive effect, in addition to sulphur problems, on the energy balance of the mill. The crucial problem is the high Na + K content of soap, from 4 to 8%, which can result in plugging of the lime kiln. The operational problems can be avoided by gasifying the soap and by separating the inorganic materials from the product gas before the kiln. This paper describes research work on the gasification of crude sulphate soap carried out at the Technical Research Centre of Finland (VTT) over the years 1991 and 1992. This work will be continued in 1993 by focusing on specified problems, after which commercial applications should be available. (author)

  14. Lignite chemical conversion in an indirect heat rotary kiln gasifier

    Directory of Open Access Journals (Sweden)

    Hatzilyberis Kostas S.

    2006-01-01

    Full Text Available The results on the gasification of Greek lignite using two indirect heat (allothermal pilot rotary kiln gasifiers are reported in the present work. The development of this new reactor-gasifier concept intended for solid fuels chemical conversion exploits data and experience gained from the following two pilot plants. The first unit A (about 100 kg/h raw lignite demonstrated the production of a medium heating value gas (12-13 MJ/Nm3 with quite high DAF (dry ash free coal conversions, in an indirect heat rotary gasifier under mild temperature and pressure conditions. The second unit B is a small pilot size unit (about 10 kg/h raw lignite comprises an electrically heated rotary kiln, is an operation flexible and exhibits effective phase mixing and enhanced heat transfer characteristics. Greek lignite pyrolysis and gasification data were produced from experiments performed with pilot plant B and the results are compared with those of a theoretical model. The model assumes a scheme of three consecutive-partly parallel processes (i. e. drying, pyrolysis, and gasification and predicts DAF lignite conversion and gas composition in relatively good agreement with the pertinent experimental data typical of the rotary kiln gasifier performance. Pilot plant B is currently being employed in lime-enhanced gasification studies aiming at the production of hydrogen enriched synthesis gas. Presented herein are two typical gas compositions obtain from lignite gasification runs in the presence or not of lime. .

  15. Cement manufacture and the environment - Part I: Chemistry and technology

    Science.gov (United States)

    Van Oss, H. G.; Padovani, A.C.

    2002-01-01

    Hydraulic (chiefly portland) cement is the binding agent in concrete and mortar and thus a key component of a country's construction sector. Concrete is arguably the most abundant of all manufactured solid materials. Portland cement is made primarily from finely ground clinker, which itself is composed dominantly of hydraulically active calcium silicate minerals formed through high-temperature burning of limestone and other materials in a kiln. This process requires approximately 1.7 tons of raw materials perton of clinker produced and yields about 1 ton of carbon dioxide (CO2) emissions, of which calcination of limestone and the combustion of fuels each contribute about half. The overall level of CO2 output makes the cement industry one of the top two manufacturing industry sources of greenhouse gases; however, in many countries, the cement industry's contribution is a small fraction of that from fossil fuel combustion by power plants and motor vehicles. The nature of clinker and the enormous heat requirements of its manufacture allow the cement industry to consume a wide variety of waste raw materials and fuels, thus providing the opportunity to apply key concepts of industrial ecology, most notably the closing of loops through the use of by-products of other industries (industrial symbiosis). In this article, the chemistry and technology of cement manufacture are summarized. In a forthcoming companion article (part II), some of the environmental challenges and opportunities facing the cement industry are described. Because of the size and scope of the U.S. cement industry, the analysis relies primarily on data and practices from the United States.

  16. Accurate quantitative XRD phase analysis of cement clinkers

    International Nuclear Information System (INIS)

    Kern, A.

    2002-01-01

    Full text: Knowledge about the absolute phase abundance in cement clinkers is a requirement for both, research and quality control. Traditionally, quantitative analysis of cement clinkers has been carried out by theoretical normative calculation from chemical analysis using the so-called Bogue method or by optical microscopy. Therefore chemical analysis, mostly performed by X-ray fluorescence (XRF), forms the basis of cement plan control by providing information for proportioning raw materials, adjusting kiln and burning conditions, as well as cement mill feed proportioning. In addition, XRF is of highest importance with respect to the environmentally relevant control of waste recovery raw materials and alternative fuels, as well as filters, plants and sewage. However, the performance of clinkers and cements is governed by the mineralogy and not the elemental composition, and the deficiencies and inherent errors of Bogue as well as microscopic point counting are well known. With XRD and Rietveld analysis a full quantitative analysis of cement clinkers can be performed providing detailed mineralogical information about the product. Until recently several disadvantages prevented the frequent application of the Rietveld method in the cement industry. As the measurement of a full pattern is required, extended measurement times made an integration of this method into existing automation environments difficult. In addition, several drawbacks of existing Rietveld software such as complexity, low performance and severe numerical instability were prohibitive for automated use. The latest developments of on-line instrumentation, as well as dedicated Rietveld software for quantitative phase analysis (TOPAS), now make a decisive breakthrough possible. TOPAS not only allows the analysis of extremely complex phase mixtures in the shortest time possible, but also a fully automated online phase analysis for production control and quality management, free of any human interaction

  17. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

    2008-07-30

    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

  18. Effect of cement kiln dust and gamma irradiation on the ultrasonic parameters of HMO borate glasses

    Energy Technology Data Exchange (ETDEWEB)

    Abd elfadeel, G. [Physics Department, Faculty of Science, Al-Azhar University, Assiut 71524 (Egypt); Saddeek, Yasser B., E-mail: ysaddeek@gmail.com [Physics Department, Faculty of Science, Al-Azhar University, Assiut 71524 (Egypt); Mohamed, Gehan Y. [Experimental Nuclear Physics Department, Nuclear Research Center, Atomic Energy Authority, Post Office No. 13759, Cairo (Egypt); Mostafa, A.M.A. [Physics Department, Faculty of Science, Al-Azhar University, Assiut 71524 (Egypt); Shokry Hassan, H. [Advanced Technology and New Materials Research Institute, City of Scientific Research and Technology Applications, New Borg El-Arab City, Alexandria 21934 (Egypt)

    2017-03-01

    Glass samples with the chemical formula x CKD—(100 − x) (5Na{sub 2}O–65 B{sub 2}O{sub 3}–9 Bi{sub 2}O{sub 3}–21PbO), (0 ⩽ x ⩽ 32 mol%) were prepared. The density and the ultrasonic estimations of the investigated glasses were analyzed at room temperature before and after the impact of two dosages of gamma irradiation to study the effect of both CKD and gamma radiation. It was found that the density, and the ultrasonic parameters are sensitive to the variety of the content of CKD and the effect of γ-radiation. Replacement of oxides with higher atomic weights such as Bi{sub 2}O{sub 3} and PbO by CKD decreases the density. Analysis of the behavior of the ultrasonic parameters demonstrates that creation of CaO{sub 6} and SiO{sub 4} on one hand and an alternate transformation between BO{sub 4} and BO{sub 3} structural units, on the other hand, affect the increase of the ultrasonic velocities and the elastic moduli. Moreover, the density and the ultrasonic parameters decrease somewhat with the increase of the doses of γ-irradiation. The variations of the previous physical parameters can be referred to the creation of radiation imperfections, which occupied the voids inside the glass structure.

  19. Effect of cement kiln dust and gamma irradiation on the ultrasonic parameters of HMO borate glasses

    Science.gov (United States)

    Abd elfadeel, G.; Saddeek, Yasser B.; Mohamed, Gehan Y.; Mostafa, A. M. A.; Shokry Hassan, H.

    2017-03-01

    Glass samples with the chemical formula x CKD-(100 - x) (5Na2O-65 B2O3-9 Bi2O3-21PbO), (0 ⩽ x ⩽ 32 mol%) were prepared. The density and the ultrasonic estimations of the investigated glasses were analyzed at room temperature before and after the impact of two dosages of gamma irradiation to study the effect of both CKD and gamma radiation. It was found that the density, and the ultrasonic parameters are sensitive to the variety of the content of CKD and the effect of γ-radiation. Replacement of oxides with higher atomic weights such as Bi2O3 and PbO by CKD decreases the density. Analysis of the behavior of the ultrasonic parameters demonstrates that creation of CaO6 and SiO4 on one hand and an alternate transformation between BO4 and BO3 structural units, on the other hand, affect the increase of the ultrasonic velocities and the elastic moduli. Moreover, the density and the ultrasonic parameters decrease somewhat with the increase of the doses of γ-irradiation. The variations of the previous physical parameters can be referred to the creation of radiation imperfections, which occupied the voids inside the glass structure.

  20. Fundamental mechanisms in flue-gas conditioning

    Energy Technology Data Exchange (ETDEWEB)

    Dahlin, R.S.; Vann Bush, P.; Snyder, T.R.

    1992-01-09

    The overall goal of this research project is to formulate a mathematical model of flue gas conditioning. This model will be based on an understanding of why ash properties, such as cohesivity and resistivity, are changed by conditioning. Such a model could serve as a component of the performance models of particulate control devices where flue gas conditioning is used. There are two specific objectives of this research project, which divide the planned research into two main parts. One part of the project is designed to determine how ash particles are modified by interactions with sorbent injection processes and to describe the mechanisms by which these interactions affect fine particle collection. The objective of the other part of the project is to identify the mechanisms by which conditioning agents, including chemically active compounds, modify the key properties of fine fly ash particles.

  1. Frequent occurrence of stomach and intestinal diseases in cattle caused by iron containing flue gases

    Energy Technology Data Exchange (ETDEWEB)

    Henneman, J

    1931-01-01

    Farmers near the magnesium factory in Veitsch, Styria, Austria, complained about stomach and intestinal troubles of their cattle accompanied by a lower milk production. While the disease spread up to 4 or 5 km along the valley in the direction of the wind, it did not occur beyond 500 to 800 m from the factory in the opposite direction of the wind. Moreover, the disease worsened in dry weather and improved in rainy weather. The cattle recovered rapidly after the operation of the kiln was halted for some time. One farmer claimed that the quality of the milk also changed, while four other farmers could not confirm this observation. Veterinary examinations determined that in all cases heavy diarrhea occurred. The mucous tissue in the mouth was rather dry. Except for one case no fever was measured. The cow most seriously affected by the disease showed an enlargement of the liver. The respiratory organs of all examined cases showed no abnormality. Samples of the fodder and the excreta as well as of the mucous tissue of the stomach were sent to a chemical laboratory for examination. Substantial amounts of iron were found in all these samples. In the fodder it was found in the form of rust particles. An examination of the flue gas from the magnesium factory confirmed the assumption that it discharged the iron. The disease was found to afflict the digestive tract only, no respiratory diseases, tuberculosis, or osteomalacia was observed.

  2. Coal fired flue gas mercury emission controls

    International Nuclear Information System (INIS)

    Wu, Jiang; Pan, Weiguo; Cao, Yan; Pan, Weiping

    2015-01-01

    Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations.

  3. Coal fired flue gas mercury emission controls

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Jiang; Pan, Weiguo [Shanghai Univ. of Electric Power (China); Cao, Yan; Pan, Weiping [Western Kentucky Univ., Bowling Green, KY (United States)

    2015-05-01

    Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations.

  4. MECHANISMS GOVERNING TRANSIENTS FROM THE BATCH INCINERATION OF LIQUID WASTES IN ROTARY KILNS

    Science.gov (United States)

    When "containerized" liquid wastes, bound on sorbents. are introduced into a rotary kiln in a batch mode, transient phenomena in-volving heat transfer into, and waste mass transfer out of, the sorbent can oromote the raoid release of waste vaoor into the kiln environment. This ra...

  5. Design and operation of a solarheated dry kiln for tropical latitudes

    Science.gov (United States)

    Brian Bond; Omar Espinoza; Philip Araman

    2011-01-01

    Lumber is usually dried to a specific moisture content prior to further manufacturing or use. While lumber can be air-dried, the ambient humidity in most localities prevents the lumber from reaching the moisture content necessary for dimensional stability and use, especially for interior use. Solar kilns are an inexpensive alternative to conventional steam-heated kilns...

  6. Study on provenance of Ru porcelain in yanhedian kiln and official jun porcelain by EDXRF

    International Nuclear Information System (INIS)

    Li Guoxia; Guo Min; Zhao Weijuan; Sun Hongwei; Gao Zhengyao; Xie Jianzhong; Wen Chang; Wang Chuan; Li Rongwu; Guo Peiyu; Yang Dawei

    2010-01-01

    To understand the provenance relationship of Ru porcelain in Yanhedian kiln and official Jun porcelain , with energy dispersive x-ray fluorescence spectrometer (EDXRF) measured 56 Ru porcelain in Yanhedian kiln and official Jun porcelain samples of chemical composition of the main volume, analysis results show: Yanhedian kiln Ru porcelain bodies Al 2 O 3 average content Outpaces official Jun porcelain bodies, SiO 2 , K 2 O average below official Jun porcelain bodies; Yanhedian kiln Ru porcelain glazes Al 2 O 3 average content Outpaces official Jun porcelain glaze, SiO 2 , CaO average significantly lower than Jun glaze, two primary body and glaze on porcelain to chemical composition of the averages vary. A display of the peacekeeping two-dimensional scatter analysis supplies of official Jun porcelain bodies focused, Yanhedia kiln Ru porcelain bodies birth supplies comparatively, Jun and Yanhedian kiln Ru porcelain bodies material habitats near but not identical. The official Jun porcelain glazes origin focused, glaze formula changes less, and Yanhedia kiln Ru porcelain glazes origin and formula are scattered. Therefore, Yanhedian kiln Ru porcelain samples and the Official Jun porcelain samples can be commendably differentiated by EDXRF testing and chemical composition scatter analysis. (authors)

  7. Manual of design and installation of Forest Service water spray dry kiln

    Science.gov (United States)

    L.V. Teesdale

    1920-01-01

    The best thing that can be said of any dry kiln is that when it is run by a properly informed operator the temperature, humidity, and circulation are constant and uniform. In an endeavor to produce a kiln in which each of these could be regulated independently of the others, the Forest Products Laboratory designed and developed the "Forest Service Humidity...

  8. Feasibility study on energy conservation and modernization of Darkhan Cement Company

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    For Darkhan Cement Co. in Mongolia, an investigational survey was made of possibilities of conserving energy and reducing greenhouse effect gas emission. The Darkhan Cement plant, the two production lines of which are of a wet long kiln system, has a production capacity of approximately 0.2 million t/y. In the project, one of the two kilns is to be converted to dry NSP kiln, and the following were to be adopted: covered-in storage space for raw materials, reclaimer, blending silo, automatic control system by computer, vertical mill, new air beam type grate cooler, etc. As a result of the study, after carrying out this technology improvement, the amount of energy conservation is 30,973 toe/y, and the amount of greenhouse effect gas reduction is 95,836 t-CO2/y. The total fund required for the project is approximately 3.082 billion yen, and the period of fund payback is 11 years after the start of the project. However, the necessary condition for realizing the project is the application of the preferential system such as the environment special yen credit, etc. (NEDO)

  9. Volume loss as a tool to assess kiln drying of eucalyptus wood

    Directory of Open Access Journals (Sweden)

    Djeison Cesar Batista

    Full Text Available In this study, we aimed to analyze the kiln drying quality of Eucalyptus grandis, Eucalyptus saligna and Eucalyptus dunnii woods with respect to volume loss. Wood from the three species was kiln dried together with the same drying schedule and conditions in a conventional-temperature pilot kiln. Three kinds of volume loss were evaluated: total - from saturated (initial to machined (final condition; shrinkage - from saturated to 10% moisture content; and machining - from 10% moisture content to machined condition. Eucalyptus grandis wood was the most dimensionally stable and presented the smallest volume loss due to shrinkage. Although they had different shrinkage behaviors, Eucalyptus grandis and Eucalyptus saligna woods presented the same drying quality regarding machining and total volume losses. These species can be considered the same for kiln drying. Eucalyptus dunnii wood presented the worst quality in drying, and should not be kiln dried in the same batch with the other species.

  10. Hydrogen Peroxide Enhances Removal of NOx from Flue Gases

    Science.gov (United States)

    Collins, Michelle M.

    2005-01-01

    Pilot scale experiments have demonstrated a method of reducing the amounts of oxides of nitrogen (NOx) emitted by industrial boilers and powerplant combustors that involves (1) injection of H2O2 into flue gases and (2) treatment of the flue gases by caustic wet scrubbing like that commonly used to remove SO2 from combustion flue gases. Heretofore, the method most commonly used for removing NOx from flue gases has been selective catalytic reduction (SCR), in which the costs of both installation and operation are very high. After further development, the present method may prove to be an economically attractive alternative to SCR.

  11. GRANULATION AND BRIQUETTING OF SOLID PRODUCTS FROM FLUE GAS DESULFURIZATION

    Directory of Open Access Journals (Sweden)

    Jan J. Hycnar

    2015-11-01

    Full Text Available Most flue gas desulfurization products can be characterized by significant solubility in water and dusting in dry state. These characteristics can cause a considerable pollution of air, water, and soil. Among many approaches to utilization of this waste, the process of agglomeration using granulation or briquetting has proved very effective. Using desulfurization products a new material of aggregate characteristics has been acquired, and this material is resistant to water and wind erosion as well as to the conditions of transportation and storage. The paper presents the results of industrial trials granulation and briquetting of calcium desulphurization products. The granulation of a mixture of phosphogypsum used with fly ash (in the share 1:5. The resulting granules characterized by a compressive strength of 41.6 MPa, the damping resistance of 70% and 14.2% abrasion. The granulate was used for the production of cement mix. The produced concrete mortar have a longer setting and hardening time, as compared to the traditional ash and gypsum mortar, and have a higher or comparable flexural and compressive strength during hardening. Briquetting trials made of a product called synthetic gypsum or rea-gypsum both in pure form and with the addition of 5% and 10% of the limestone dust. Briquettes have a high initial strength and resistance to abrasion. The values ​​of these parameters increased after 72 hours of seasoning. It was found that higher hardiness of briquettes with rea-gypsum was obtained with the impact of atmospheric conditions and higher resistance to elution of water-soluble components in comparison to ash briquettes.

  12. Asphalt cement poisoning

    Science.gov (United States)

    ... petroleum material that hardens when it cools. Asphalt cement poisoning occurs when someone swallows asphalt. If hot ... found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for other purposes.

  13. Radioactivity of bone cement

    International Nuclear Information System (INIS)

    Scherer, M.A.; Winkler, R.; Ascherl, R.; Lenz, E.

    1993-01-01

    A total of 14 samples of different types of bone cement from five different manufacturers were examined for their radioactivity. Each of the investigated bone cements showed a low radioactivity level, i.e. between [de

  14. Ultrafine portland cement performance

    Directory of Open Access Journals (Sweden)

    C. Argiz

    2018-04-01

    Full Text Available By mixing several binder materials and additions with different degrees of fineness, the packing density of the final product may be improved. In this work, ultrafine cement and silica fume mixes were studied to optimize the properties of cement-based materials. This research was performed in mortars made of two types of cement (ultrafine Portland cement and common Portland cement and two types of silica fume with different particle-size distributions. Two Portland cement replacement ratios of 4% and 10% of silica fume were selected and added by means of a mechanical blending method. The results revealed that the effect of the finer silica fume mixed with the coarse cement enhances the mechanical properties and pore structure refinement at a later age. This improvement is somewhat lower in the case of ultrafine cement with silica fume.

  15. Technological, economic and financial prospects of carbon dioxide capture in the cement industry

    International Nuclear Information System (INIS)

    Li, Jia; Tharakan, Pradeep; Macdonald, Douglas; Liang, Xi

    2013-01-01

    Cement is the second largest anthropogenic emission source, contributing approximately 7% of global CO 2 emissions. Carbon dioxide capture and storage (CCS) technology is considered by the International Energy Agency (IEA) as an essential technology capable of reducing CO 2 emissions in the cement sector by 56% by 2050. The study compares CO 2 capture technologies for the cement manufacturing process and analyses the economic and financial issues in deploying CO 2 capture in the cement industry. Post-combustion capture with chemical absorption is regarded as a proven technology to capture CO 2 from the calcination process. Oxyfuel is less mature but Oxyfuel partial capture—which only recycles O 2 /CO 2 gas in the precalciner—is estimated to be more economic than post-combustion capture. Carbonate looping technologies are not yet commercial, but they have theoretical advantages in terms of energy consumption. In contrast with coal-fired power plants, CO 2 capture in the cement industry benefits from a higher concentration of CO 2 in the flue gas, but the benefit is offset by higher SO x and NO x levels and the smaller scale of emissions from each plant. Concerning the prospects for financing cement plant CO 2 capture, large cement manufacturers on average have a higher ROE (return on equity) and lower debt ratio, thus a higher discount rate should be considered for the cost analysis than in power plants. IEA estimates that the incremental cost for deploying CCS to decarbonise the global cement sector is in the range US$350–840 billion. The cost estimates for deploying state-of-the art post-combustion CO 2 capture technologies in cement plants are above $60 to avoid each tonne of CO 2 emissions. However, the expectation is that the current market can only provide a minority of financial support for CO 2 capture in cement plants. Public financial support and/or CO 2 utilisation will be essential to trigger large-scale CCS demonstration projects in the cement

  16. Case study: evaluation of continuos blending silos in the cement industry, by the aid of tracer techniques

    International Nuclear Information System (INIS)

    Sebastian, C.; Maghella, G.; Mamani, E.

    2000-12-01

    Besides the actual burning process in cement manufacture, particular importance is attached to raw material preparation and homogenization, not only because of the quality of the kiln fed and therefore of the produced cement, but also because of the economy of the kiln operation, which significantly depends on the uniformity of the chemical composition of the material. As a result, the blending process of the cement raw material, before burning, is a basic stage of cement technology production. In this case, the pneumatic homogenization process is studied in a silo with a great storing and processing capacity. The objective is to evaluate the parameters which influence in the continuos operation. The method allows us to determine the optimal blending parameters, through the observation of the movement and distribution of the different fractions of fine dust raw meal, labelled with La-140 as tracer. Changes in blending according to time are discussed as well as the influence of the silo design on the degree of homogenization. It was showed that the silo blending operation has a strong influence on the production of good-quality cement as well as the implications on energy saving

  17. Sulfur polymer cement concrete

    International Nuclear Information System (INIS)

    Weber, H.H.; McBee, W.C.

    1990-01-01

    Sulfur-based composite materials formulated using sulfur polymer cement (SPC) and mineral aggregates are described and compared with conventional portland cement based materials. Materials characteristics presented include mechanical strength, chemical resistance, impact resistance, moisture permeation, and linear shrinkage during placement and curing. Examples of preparation and placement of sulfur polymer cement concrete (SC) are described using commercial scale equipment. SC applications presented are focused into hostile chemical environments where severe portland cement concrete (PCC) failure has occurred

  18. Analysis of energy-efficiency opportunities for the cement industry in Shandong Province, China: A case study of 16 cement plants

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali; Price, Lynn; Lu, Hongyou [China Energy Group, Energy Analysis Department, Environmental Energy Technologies Division, Ernest Orlando Lawrence Berkeley National Laboratory, 1 Cyclotron Road, MS 90R4000, Berkeley, CA 94720 (United States); Lan, Wang [China Building Materials Academy, Guanzhuang, Chaoyang District, Beijing, Post code 100024 (China)

    2010-08-15

    In this study, 16 cement plants with New Suspension Preheater and pre-calciner (NSP) kiln were surveyed. Plant energy use was compared to both domestic (Chinese) and international best practice using the Benchmarking and Energy Saving Tool for Cement (BEST-Cement). This benchmarking exercise indicated an average technical potential primary energy savings of 12% would be possible if the surveyed plants operated at domestic best practice levels in terms of energy use per ton of cement produced. Average technical potential primary energy savings of 23% would be realized if the plants operated at international best practice levels. Then, using the bottom-up Electricity Conservation Supply Curve (ECSC) model, the cost-effective electricity efficiency potential for the 16 studied cement plants in 2008 is estimated to be 373 gigawatt-hours (GWh), and total technical electricity-saving potential is 915 GWh, which accounts for 16 and 40% of total electricity use in the studied plants in 2008, respectively. The Fuel Conservation Supply Curve (FCSC) model shows the total technical fuel efficiency potential equal to 7949 terajoules (TJ), accounting for 8% of total fuel used in the studied cement plants in 2008. All the fuel efficiency potential is shown to be cost effective. (author)

  19. The British flue gas desulphurisation programme

    Energy Technology Data Exchange (ETDEWEB)

    Longhurst, J.W.S.

    1989-09-01

    Retrofitting UK power plants with flue gas desulfurization equipment should reduce SO{sub 2} emission by around 15%. Three systems appear suitable for UK installations: limestone/gypsum, regenerative Wellman Lord, and spray dry. The CEGB has used limestone/gypsum at Drax A B, West Burton, Fawley and Kingsnorth, and Wellman Lord at Fiddlers Ferry. Despite the environmental benefits, however, there is concern that the negative aspects of the programme (choice of technology, waste disposal, by-product disposal) may delay implementation and thus threaten Britain's aim of 30% reduction by 1999. 3 tabs.

  20. Coal fired flue gas mercury emission controls

    CERN Document Server

    Wu, Jiang; Pan, Weiguo; Pan, Weiping

    2015-01-01

    Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of

  1. Improvements in or relating to handling of flue gas

    International Nuclear Information System (INIS)

    Ingham, R.V.

    1986-01-01

    The patent describes improvements in the method for handling flue gas from the burning of fossil fuels. The method relates to cleaning the flue gas, from which the sulphur compounds are removed. The gas in then heated by heat derived from a nuclear source, which may be nuclear waste. The heat treatment gives efficient atmospheric dispersion from the chimney. (U.K.)

  2. ANALISIS EFISIENSI PANAS TUNNEL KILN PADA PT XYZ DENGAN NERACA MASSA DAN ENERGI

    Directory of Open Access Journals (Sweden)

    Tri Ngudi Wiyatno

    2017-10-01

    ABSTRACT One of the process that can’t be missed to make a ceramic tile is burning. PT XYZusing tunnel kiln with LNG fuel for burning process. The purpose of this research is to know how much heat efficiency of tunnel kiln with firstly calculated mass balance and heat balance at burning ceramics tile. Data for incoming heat are obtain from calculated of heat burning fuel, sensible heat of LNG, incoming heat from kiln car and sensible heat green tile. Data for outgoing heat are obtain from calculated of sensible heat ceramic tile, sensible heat kiln car, evaporation heat of water and water crystal, heat loss because cooling air, heat of burning, heat for dryer, heat for chimney fan, and heat loss because heat transfer. The method that we used for this research are Consumption of Volume LNG, composition material tile, composition part of tunnel kiln like kiln car and heat capacity for each component. Based on the data we can obtained heat balance in and out kiln amount14.174.025 kkal/day. And the LNG fuel efficiencyis calculated by comparison between the heat generated from the fuel and the heat requirement used for one dayceramic tile burning process. After the calculation we can obtained the efficiencyis 98,92%. Keywords: Efficiency, Ceramic Tile, Mass Balance, Heat Balance, Burning.

  3. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    Fred Sabins

    2001-01-01

    The objective of this project is to develop an improved ultra-lightweight cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary of Halliburton Energy Services (HES) and BJ Services historical performance data for lightweight cement applications. These data are analyzed and compared to ULHS cement and foamed cement performances. Similar data is expected from Schlumberger, and an analysis of this data will be completed in the following phases of the project. Quality control testing of materials used to formulate ULHS cements in the laboratory was completed to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS and foamed cement. This protocol is presented and discussed. Results of further testing of ULHS cements are presented along with an analysis to establish cement performance design criteria to be used during the remainder of the project. Finally, a list of relevant literature on lightweight cement performance is compiled for review during the next quarter

  4. Process for catalytic flue gas denoxing

    International Nuclear Information System (INIS)

    Woldhuis, A.; Goudriaan, F.; Groeneveld, M.; Samson, R.

    1991-01-01

    With the increasing concern for the environment, stringency of legislation and industry's awareness of its own environmental responsibility, the demand for the reduction of emission levels of nitrogen oxides is becoming increasingly urgent. This paper reports that Shell has developed a low temperature catalytic deNOx system for deep removal of nitrogen oxides, which includes a low-pressure-drop reactor. This process is able to achieve over 90% removal of nitrogen oxides and therefore can be expected to meet legislation requirements for the coming years. The development of a low-temperature catalyst makes it possible to operate at temperatures as low as 120 degrees C, compared to 300-400 degrees C for the conventional honeycomb and plate-type catalysts. This allows an add-on construction, which is most often a more economical solution than the retrofits in the hot section required with conventional deNOx catalysts. The Lateral Flow Reactor (LFR), which is used for dust-free flue gas applications, and the Parallel Passage Reactor (PPR) for dust-containing flue gas applications, have been developed to work with pressure drops below 10 mbar

  5. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    Fred Sabins

    2001-01-01

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job

  6. The System of Simulation and Multi-objective Optimization for the Roller Kiln

    Science.gov (United States)

    Huang, He; Chen, Xishen; Li, Wugang; Li, Zhuoqiu

    It is somewhat a difficult researching problem, to get the building parameters of the ceramic roller kiln simulation model. A system integrated of evolutionary algorithms (PSO, DE and DEPSO) and computational fluid dynamics (CFD), is proposed to solve the problem. And the temperature field uniformity and the environment disruption are studied in this paper. With the help of the efficient parallel calculation, the ceramic roller kiln temperature field uniformity and the NOx emissions field have been researched in the system at the same time. A multi-objective optimization example of the industrial roller kiln proves that the system is of excellent parameter exploration capability.

  7. Provenance and dating study on Jianyao Kiln porcelain bodies using NAA and WDXRF

    International Nuclear Information System (INIS)

    Feng Xiangqian; Feng Songlin; Li Jian'an; Li Dejin

    2007-01-01

    In order to distinguish provenance and age of Jianyao Kiln porcelains based on their chemical composition, 139 sherds that cover seven periods of production, were collected from three kiln sites. Trace and major elements in their body samples were determined by NAA and WDXRF, respectively. The analytical data and statistical analysis results show that all the body samples can be classified into 4 groups, i.e. Late Tang and Five Dynanties, Northern Song, Southern Song and Yuan. The raw materials adopted by Daluhoumen kiln site black porcelains were similar to those of Yingzhangqian site, but quite different from those of Anweishan site. (authors)

  8. Fiscal 1999 international energy conservation model project. Report on result of demonstrative research concerning cement clinker cooling system; 1999 nendo kokusai energy shohi koritsuka nado model jigyo seika hokokusho. Cement clinker reikyaku sochi ni kakawaru jissho kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For the purpose of reducing energy consumption and CO2 discharge in a cement plant in Indonesia, R and D was conducted on new clinker cooling system, high performance kiln combustion system, and technology for steady kiln operation and control, with the fiscal 1999 results reported. In the research on the optimum clinker cooling system, a new type clinker cooling system (CCS) was developed in which air beams are applied only to stationary grate rows, in an air beam type clinker cooling system where cooling air is fed to each block, with grate plates used as the air duct. This year, in an actual machine testing equipment (capacity 2,500 t/d), the whole heat recuperation area was modified for the CCS, with the operation started since February, 1999, aiming at the optimal clinker cooling effect and high heat recovery efficiency. The heat quantity for the entire system showed a decrease of 60 kcal/kg in the heat consumption rate through CCS modification, kiln burner adjustment, etc. So long as the demonstration plant is concerned, design of a new type burner and study/design for the kiln stabilization were nearly completed. (NEDO)

  9. Study on Hongzhou kiln porcelains of successive dynasties by NAA

    International Nuclear Information System (INIS)

    Feng Xiangqian; Feng Songlin; Quan Kuishan

    2005-01-01

    400 sherds were collected from Hongzhou Kiln covering 8 periods from Eastern Han to Late Tang Dynasty/the Five Dynasties and their bodies were analysed by NAA. The results show that the elemental contents in different samples are quite distinct, even for those in the same period. It means no single element can be used as 'fingerprint' to distinguish the period. The curves of the contents of Na, Rb, Ba and Fe varying with time are very similar, like 'U' shape. As a colorant element, the content of Fe is consistent with the color of the body. The higher content of Fe is, the more dark of the body is. The outcome of principal component analysis (PCA) indicates that most of the sherds can be classified into 5 groups: (1) Eastern Han and Eastern Wu; (2) Western Jin, Eastern Jin and Southern Dynasties; (3) Sui; (4) Early Tang and Middle Tang; (5) Late Tang and Five Dynasties. (authors)

  10. Turbulent diffusion in the flame of a rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Strekotin, V.V.; Telegin, A.A.; Lisin, F.N.; Malysheva, O.I.

    1987-09-01

    Experimental data on the distribution of velocities in the stream in the flow of air from models of a burner with a normal annular Laval nozzle and a burner with an increase in the angle of opening of the stream under supersonic conditions were obtained. The results of the work may be used in the design of burners for rotary kilns. According to the experimental data the coefficient of turbulent diffusion reaches a value of 0.0071 m/sup 2//sec for a pure flow and is reduced by 30% with an increase in the dust content from 0 to 1 kg/kg. It is desirable to use the data obtained in calculations of the flame processes and selection of means of intensification of the process of mixing of the fuel with the oxidizer in the presence of dust.

  11. Energy audit and conservation opportunities for pyroprocessing unit of a typical dry process cement plant

    International Nuclear Information System (INIS)

    Kabir, G.; Abubakar, A.I.; El-Nafaty, U.A.

    2010-01-01

    Cement production process has been highly energy and cost intensive. The cement plant requires 8784 h per year of the total operating hours to produce 640,809 tonnes of clinker. To achieve effective and efficient energy management scheme, thermal energy audit analysis was employed on the pyroprocessing unit of the cement plant. Fuel combustion generates the bulk of the thermal energy for the process, amounting to 95.48% (4164.02 kJ/kg cl ) of the total thermal energy input. Thermal efficiency of the unit stands at 41%, below 50-54% achieved in modern plants. The exhaust gases and kiln shell heat energy losses are in significant quantity, amounting to 27.9% and 11.97% of the total heat input respectively. To enhance the energy performance of the unit, heat losses conservation systems are considered. Waste heat recovery steam generator (WHRSG) and Secondary kiln shell were studied. Power and thermal energy savings of 42.88 MWh/year and 5.30 MW can be achieved respectively. Financial benefits for use of the conservation methods are substantial. Environmental benefit of 14.10% reduction in Greenhouse gases (GHG) emissions could be achieved.

  12. Energy audit and conservation opportunities for pyroprocessing unit of a typical dry process cement plant

    Energy Technology Data Exchange (ETDEWEB)

    Kabir, G.; Abubakar, A.I.; El-Nafaty, U.A. [Chemical Engineering Programme, Abubakar Tafawa Balewa University, P. M. B. 0248, Bauchi (Nigeria)

    2010-03-15

    Cement production process has been highly energy and cost intensive. The cement plant requires 8784 h per year of the total operating hours to produce 640,809 tonnes of clinker. To achieve effective and efficient energy management scheme, thermal energy audit analysis was employed on the pyroprocessing unit of the cement plant. Fuel combustion generates the bulk of the thermal energy for the process, amounting to 95.48% (4164.02 kJ/kg{sub cl}) of the total thermal energy input. Thermal efficiency of the unit stands at 41%, below 50-54% achieved in modern plants. The exhaust gases and kiln shell heat energy losses are in significant quantity, amounting to 27.9% and 11.97% of the total heat input respectively. To enhance the energy performance of the unit, heat losses conservation systems are considered. Waste heat recovery steam generator (WHRSG) and Secondary kiln shell were studied. Power and thermal energy savings of 42.88 MWh/year and 5.30 MW can be achieved respectively. Financial benefits for use of the conservation methods are substantial. Environmental benefit of 14.10% reduction in Greenhouse gases (GHG) emissions could be achieved. (author)

  13. EB technology for the purification of flue gases

    International Nuclear Information System (INIS)

    Kojima, Takuji

    2003-01-01

    Sulfur oxides and nitrogen oxides in flue gas from coal-combustion boilers in power plants, dioxins in flue gas from municipal waste incineration facilities and toxic volatile organic compounds (VOCs) in off-gas from painting or cleaning factories are among air pollutants for which emission is regulated by a law in Japan. Electron beam is the effective and easy controllable radiation source for treatment of these flue gases. This report describes outline of the results so far obtained at JAERI on electron beam treatment of flue gas. The removal performance higher than 90% at 10 kGy for flue gas containing 800 ppm SOx and 225 ppm NOx were achieved and being applied to real-scale power plants in Poland and China with expectation of cost reduction of 20% compared to conventional plants. Decomposition of dioxins in flue gas from solid waste incinerators is another project. Using an accelerator of 300 keV and 40 mA for treatment of real incineration gas at 200degC, we obtain 90% decomposition of dioxins at 15 kGy irradiation. Expansion of these flue gas purification technologies combined with low-energy electron accelerators is expected. (S. Ohno)

  14. Development of a Metal Kiln for the Production of Charcoal from ...

    African Journals Online (AJOL)

    African Journal of Sustainable Development ... The study established that the design upon modification would be environmentally safe, viable and an economic alternative for ... Keywords: Production, Smoking, Charcoal, Kiln, Design ...

  15. Insulation performance data and assessment procedures for steam kiln energy conservation investments

    Energy Technology Data Exchange (ETDEWEB)

    Zaccor, J.V.

    1980-09-01

    For a demonstration project, the costs and benefits of insulating concrete block curing kilns to isolate the kiln thermal mass from the curing cycle are determined. Data were developed on service life of FOAMGLAS insulation, the effect of Johnson burners on the insulation and mounting, performance of an alternative insulation (a rapidly installed, spray-on polyurethane foam), and a simple incentive to promote implementation of industrial energy conservation concepts. Data are tabulated and compared for the FOAMGLAS and CPR 480 polyurethane insulations. Specific studies of insulation that was installed on inside surfaces of kilns to lock the kiln-mass out of the curing cycle are given for Blocklite plant in California, the Ameron pipe plant in California, and the Superlite plant in Phoenix, Arizona. (MCW)

  16. Better lumber drying process with a non-greenhouse type solar kiln

    Energy Technology Data Exchange (ETDEWEB)

    Yang, K C

    1979-01-01

    The preliminary study of using solar energy for lumber drying in NW Ontario is proven applicable and practical by the evidence of data collected. It was found that lumber seasoning using solar energy in the region is more favorable in the summer than in the winter. The most significant advantages of lumber drying with a solar kiln are: (1) low percentage of drying defect lumber produced; (2) higher strength properties of lumber produced; (3) unlimited sources of heat energy from the sun are available. The longer drying periods with a solar kiln as compared to a conventional steam kiln can be overcome by utilizing a supplemental heat system, e.g., wood residue burner to shorten the drying period. However, some improvements and modification of the existing kiln should be done in order to increase the efficiency of the lumber drying system.

  17. Dictionary of cement. Manufacture and technology. German-English. English-German. 2. Rev. and enlarged Ed. Zementwoerterbuch. Herstellung und Technologie. Deutsch-Englisch. Englisch-Deutsch

    Energy Technology Data Exchange (ETDEWEB)

    Van Amerongen, C

    1986-01-01

    This book deals with the following fields: cement chemistry; chemical and physical testing; quarrying (drilling, blasting, excavating and loading machinery, haulage vehicles); crushing and grinding; sampling; materials handling; blending, homogenizing, storage (blending beds, silos); kilns, preheaters, precalciners; firing technology (fuels, burners); refractories; clinker coolers; air separators (classifiers); dust collecting equipment (filters, electrostatic precipitators); air pollution and noise control; bulk handling installations; sack packing machines; packaging, palletizing, dispatch.

  18. Evaluation of kiln-drying schedules for wild cherry wood (Cerasus avium)

    OpenAIRE

    Korkut, Süleyman; Ünsal, Öner; Kocaefe, Duygu; Aytin, Ayhan; Gökyar, Asli

    2013-01-01

    Wild cherry wood (Cerasus avium (L.) Monench) lumber with a nominal thickness of 5 cm from Duzce region in Turkey was dried through conventional kiln drying using two different programs which are unprotective drying schedules, and protective drying schedules. The aim was to obtain the most desirable kiln schedule for keeping the wood quality at an appropriate level up to final moisture content of 12±2% was reached. Intensity of warping (twist, bow, cup, crook) occurrence, superficial, interna...

  19. Electron beam processing of combustion flue gases

    International Nuclear Information System (INIS)

    1987-07-01

    This report contains the papers presented at the consultants' meeting on electron beam processing of combustion flue gases. The meeting provided an excellent opportunity for exchanging information and reviewing the current status of technology development. Characteristics of the electron beam processing recognized by the meeting are: capability of simultaneous removals of SO 2 and NO x , safe technology and simplicity of control, dry process without waste water to be treated, cost benefit of electron beam processing compared with conventional technology and the conversion of SO 2 and NO x to a by-product that can be used as agricultural fertilizer. A separate abstract was prepared for each of the 22 papers in this technical report

  20. Electron-beam flue gas treatment

    International Nuclear Information System (INIS)

    Aoki, Shinji

    1990-01-01

    A new flue gas treatment process (EBA process) using an electron beam will be discussed. This EBA process is attracting worldwide attention as a new effective measure for solving acid rain problems and jointly developed by Ebara Corporation and the Japan Atomic Energy Research Institute. This process has many advantages: a) a dry process capable of removing high level SO x and NO x simultaneously, b) a process simple and easy to operate, c) production of agricultural fertilizers as salable by-products, and d) minimal installation space. Test results from the demonstration plant (max. gas flow rate of 24,000 m 3 N/h) which was erected in a coal-fired power station in Indianapolis, Indiana, U.S.A. will be presented. (author)

  1. Mollier-h,x diagram for moist flue gas

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, H; Hultsch, T; Suder, M

    1984-07-01

    Diagrams and formulae are presented for calculation of enthalpy and moisture content of flue gas from brown coal, heating oil, black coal and brown coal briquet combustion. The enthalpy (in kJ/kg) and moisture (g/kg) diagrams were established by computer graphics for pressure 0.1 MPa. A further diagram is provided for enthalpy and flue gas moisture, varying the combustion air supply according to coal dust and to grate firing. These thermodynamic calculations are regarded as significant for assessing methods of flue gas cooling below the moisture dew point and for waste heat recovery. 3 references.

  2. Energy efficiency technologies in cement and steel industry

    Science.gov (United States)

    Zanoli, Silvia Maria; Cocchioni, Francesco; Pepe, Crescenzo

    2018-02-01

    In this paper, Advanced Process Control strategies aimed at energy efficiency achievement and improvement in cement and steel industry are proposed. A flexible and smart control structure constituted by several functional modules and blocks has been developed. The designed control strategy is based on Model Predictive Control techniques, formulated on linear models. Two industrial control solutions have been developed, oriented to energy efficiency and process control improvement in cement industry clinker rotary kilns (clinker production phase) and in steel industry billets reheating furnaces. Tailored customization procedures for the design of ad hoc control systems have been executed, based on the specific needs and specifications of the analysed processes. The installation of the developed controllers on cement and steel plants produced significant benefits in terms of process control which resulted in working closer to the imposed operating limits. With respect to the previous control systems, based on local controllers and/or operators manual conduction, more profitable configurations of the crucial process variables have been provided.

  3. Basic survey project for Joint Implementation, etc. Feasibility study on the modernization of cement plant in Republic of Kazakhstan

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For the purpose of reducing greenhouse effect gas emissions, a project was studied for the modernization of a cement plant in the Republic of Kazakhstan. In the Semipalatinsk cement plant, an old wet type kiln is being used which is much consuming in energy and low in productivity. By replacing this kiln with the NSP dry type kiln, expected were the enhancement of efficiency, energy conservation, and reduction in greenhouse effect gas emissions. Further, it was planned that four lines for raw material production and four lines for clinker combustion are tied together to make it one, and the ball mill is replaced with the low power-consuming type roller mill. By this project, the energy consumption will decrease by 96,000 t/y in coal and 2,095,500 kWh/y in electric power, which is a decrease of approximately 39% from the energy consumption before the project being worked out. Moreover, as to greenhouse effect gases, there are no changes in CO2 gas emissions from limestone, but CO2 gas emissions from coal decrease by 216.960 t/y, which is a decrease of 28.5% from that before the project being worked out. (NEDO)

  4. Controlled-air and rotary-kiln proof-of-principle tests

    International Nuclear Information System (INIS)

    Hedahl, T.G.

    1982-05-01

    Although the incinerator tests did not represent optimized processing, general system design characteristics were established. The test results indicated that the rotary kiln incinerator would be most applicable in the Transuranic Waste Treatment Facility (TWTF) for the following reasons: (1) The rotary kiln is more capable of achieving near-complete combustion of the combustibles in the waste mixed with a high proportion of metal and noncombustible waste. Complete combustion of the combustible waste is preferred in order to reduce waste volume and ensure the production of a stable, immobilized waste form. (2) The rotary kiln processing appears to be more flexible. Kiln rotation rate, kiln incline, and waste feed rate and method are system variables which can be altered to meet the needs of processing variable waste compositions. The advantages of the rotary kiln system allow for a practical concept for processing a majority of the radioactive waste at the INEL. However, further engineering tests must be performed to determine the necessary processing angles and design information for TWTF waste processing

  5. Numerical analysis of an entire ceramic kiln under actual operating conditions for the energy efficiency improvement.

    Science.gov (United States)

    Milani, Massimo; Montorsi, Luca; Stefani, Matteo; Saponelli, Roberto; Lizzano, Maurizio

    2017-12-01

    The paper focuses on the analysis of an industrial ceramic kiln in order to improve the energy efficiency and thus the fuel consumption and the corresponding carbon dioxide emissions. A lumped and distributed parameter model of the entire system is constructed to simulate the performance of the kiln under actual operating conditions. The model is able to predict accurately the temperature distribution along the different modules of the kiln and the operation of the many natural gas burners employed to provide the required thermal power. Furthermore, the temperature of the tiles is also simulated so that the quality of the final product can be addressed by the modelling. Numerical results are validated against experimental measurements carried out on a real ceramic kiln during regular production operations. The developed numerical model demonstrates to be an efficient tool for the investigation of different design solutions for the kiln's components. In addition, a number of control strategies for the system working conditions can be simulated and compared in order to define the best trade off in terms of fuel consumption and product quality. In particular, the paper analyzes the effect of a new burner type characterized by internal heat recovery capability aimed at improving the energy efficiency of the ceramic kiln. The fuel saving and the relating reduction of carbon dioxide emissions resulted in the order of 10% when compared to the standard burner. Copyright © 2017 Elsevier Ltd. All rights reserved.

  6. Energy consumption and CO2 emissions in China's cement industry: A perspective from LMDI decomposition analysis

    International Nuclear Information System (INIS)

    Xu Jinhua; Fleiter, Tobias; Eichhammer, Wolfgang; Fan Ying

    2012-01-01

    We analyze the change of energy consumption and CO 2 emissions in China's cement industry and its driving factors over the period 1990–2009 by applying a log-mean Divisia index (LMDI) method. It is based on the typical production process for clinker manufacturing and differentiates among four determining factors: cement output, clinker share, process structure and specific energy consumption per kiln type. The results show that the growth of cement output is the most important factor driving energy consumption up, while clinker share decline, structural shifts mainly drive energy consumption down (similar for CO 2 emissions). These efficiency improvements result from a number of policies which are transforming the entire cement industry towards international best practice including shutting down many older plants and raising the efficiency standards of cement plants. Still, the efficiency gains cannot compensate for the huge increase in cement production resulting from economic growth particularly in the infrastructure and construction sectors. Finally, scenario analysis shows that applying best available technology would result in an additional energy saving potential of 26% and a CO 2 mitigation potential of 33% compared to 2009. - Highlights: ► We analyze the energy consumption and CO 2 emissions in China's cement industry. ► The growth of cement output is the most important driving factor. ► The efficiency policies and industrial standards significantly narrowed the gap. ► Efficiency gains cannot compensate for the huge increase in cement production. ► The potentials of energy-saving of 26% and CO 2 mitigation of 33% exist based on BAT.

  7. Solid recovered fuels in the cement industry with special respect to hazardous waste.

    Science.gov (United States)

    Thomanetz, Erwin

    2012-04-01

    Cements with good technical properties have been produced in Europe since the nineteenth century and are now worldwide standardized high-quality mass products with enormous production numbers. The basic component for cement is the so-called clinker which is produced mainly from raw meal (limestone plus clay plus sands) in a rotary kiln with preheater and progressively with integrated calciner, at temperatures up to 1450 °C. This process requires large amounts of fossil fuels and is CO₂-intensive. But most CO₂ is released by lime decomposition during the burning process. In the 1980s the use of alternative fuels began--firstly in the form of used oil and waste tyres and then increasingly by pre-conditioned materials from commercial waste and from high calorific industrial waste (i.e. solid recovered fuel (SRF))--as well as organic hazardous waste materials such as solvents, pre-conditioned with sawdust. Therefore the cement industry is more and more a competitor in the waste-to-energy market--be it for municipal waste or for hazardous waste, especially concerning waste incineration, but also for other co-incineration plants. There are still no binding EU rules identifying which types of SRF or hazardous waste could be incinerated in cement kilns, but there are some well-made country-specific 'positive lists', for example in Switzerland and Austria. Thus, for proper planning in the cement industry as well as in the waste management field, waste disposal routes should be considered properly, in order to avoid surplus capacities on one side and shortage on the other.

  8. Research of fluidized bed cement clinker sintering system by pilot plant; Ryudosho cement shosei gijutsu no kaihatsu. 7

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, T [Center for Coal Utilization, Japan, Tokyo (Japan); Sato, N; Hashimoto, I; Nakatsuka, M [The Cement Association of Japan, Tokyo (Japan)

    1996-09-01

    While a cement manufacturing process generally performs sintering by using a rotary kiln, a development work has been carried out as a subsidy operation of the Agency of Natural Resources and Energy on a cement sintering technology using a fluidized bed consisted of two furnaces: a jet flow bed granulating furnace and a fluidized bed sintering furnace. This paper reports the results of tests and researches performed during fiscal 1995. A plant with a scale of 20 ton-a-day production started in 1993 after having gone through bench scale tests. The year 1995 conducted by August its performance evaluation, review of the operation method and the safety criteria, and generalization of the tests. A multi-stage cyclone system has been employed in the preheating equipment for cement material powder. A number of improvements have been realized in the aspects of construction and operation, such as stabilization of dust collecting efficiency by employing a high-efficiency type cyclone, and operation with reduced pressure variation. Based on these results, a construction had been progressed in parallel on a new plant upscaled to 200 ton-a-day production. The new plant was completed in December, 1995. 9 figs., 8 tabs.

  9. Feasibility study on energy conservation through modernization of cement plant (Sichuan Double Horse Cement Group Co. Ltd.)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

  10. High power electron accelerators for flue gas treatment

    International Nuclear Information System (INIS)

    Zimek, Z.

    2011-01-01

    Flue gas treatment process based on electron beam application for SO 2 and NO x removal was successfully demonstrated in number of laboratories, pilot plants and industrial demonstration facilities. The industrial scale application of an electron beam process for flue gas treatment requires accelerators modules with a beam power 100-500 kW and electron energy range 0.8-1.5 MeV. The most important accelerator parameters for successful flue gas radiation technology implementation are related to accelerator reliability/availability, electrical efficiency and accelerator price. Experience gained in high power accelerators exploitation in flue gas treatment industrial demonstration facility was described and high power accelerator constructions have been reviewed. (author)

  11. High power electron accelerators for flue gas treatment

    Energy Technology Data Exchange (ETDEWEB)

    Zimek, Z. [Institute of Nuclear Chemistry and Technology, Warsaw (Poland)

    2011-07-01

    Flue gas treatment process based on electron beam application for SO{sub 2} and NO{sub x} removal was successfully demonstrated in number of laboratories, pilot plants and industrial demonstration facilities. The industrial scale application of an electron beam process for flue gas treatment requires accelerators modules with a beam power 100-500 kW and electron energy range 0.8-1.5 MeV. The most important accelerator parameters for successful flue gas radiation technology implementation are related to accelerator reliability/availability, electrical efficiency and accelerator price. Experience gained in high power accelerators exploitation in flue gas treatment industrial demonstration facility was described and high power accelerator constructions have been reviewed. (author)

  12. Problems of flue gas desulphurization in the Matra power plants

    Energy Technology Data Exchange (ETDEWEB)

    Szilagyi, I.

    1999-07-01

    Main parameters of the investment are summarized and the technology of desulphurization is outlined. The use of wet limestone in the process, the path of flue gases (sulphur dioxide, hydrogen chloride and hydrogen fluoride) from the place of burning to the dust separation unit are dealt with. Emission values are evaluated in annual average and corrosion problems related to the technology of flue gas desulphurization are discussed.

  13. Development of electron beam flue gas treatment technology

    International Nuclear Information System (INIS)

    Tanaka, T.

    1995-01-01

    The electron beam flue gas treatment technology is expected to bring many advantages such as the simultaneous reduction of SO x and NO x emissions, a dry process without waste water, valuable fertilizer byproducts, etc. In order to verify the feasibility and performances of the process, a practical application test is carried out with a pilot plant which treats the actual flue gas from a coal-fired boiler. Results are presented. 4 figs., 2 tabs

  14. Flue gas desulfurization/denitrification using metal-chelate additives

    Science.gov (United States)

    Harkness, J.B.L.; Doctor, R.D.; Wingender, R.J.

    1985-08-05

    A method of simultaneously removing SO/sub 2/ and NO from oxygen-containing flue gases resulting from the combustion of carbonaceous material by contacting the flue gas with an aqueous scrubber solution containing an aqueous sulfur dioxide sorbent and an active metal chelating agent which promotes a reaction between dissolved SO/sub 2/ and dissolved NO to form hydroxylamine N-sulfonates. The hydroxylamine sulfonates are then separated from the scrubber solution which is recycled. 3 figs.

  15. Study on the property of the production for Fengdongyan kiln in Early Ming dynasty by INAA and EDXRF

    International Nuclear Information System (INIS)

    Li, L.; Huang, Y.; Sun, H.Y.; Yan, L.T.; Feng, S.L.; Xu, Q.; Feng, X.Q.

    2016-01-01

    A lot of official wares carved “Guan” or the dragon patterns were excavated on the strata of Ming dynasty of the Fengdongyan kiln site at Dayao County. The imperial porcelain was fired in Hongwu and Yongle eras. However, the emergence of this imperial porcelain has triggered academic debate about the property of Fengdongyan kiln in the Early Ming dynasty. Based on the differences of the official kiln management, some scholars have determined that the property of the production for this kiln was the civilian kiln. According to the historical textural records and typology, others preliminary confirmed that Fengdongyan kiln was the official kiln. In this paper, the elemental compositions of body and glaze in imperial and civilian porcelain are study by INAA and EDXRF for determining the property of the production for this kiln in Early Ming dynasty. After the processing of experimental data by geochemical analysis and principal component analysis, the result show that the raw materials for making body and glaze in imperial porcelain are similar with those of the civilian porcelain and the degrees of elutriation for body can be slightly different in HW-M period of Ming dynasty. The analytical results support the view that the Fengdongyan kiln is civilian not official.

  16. Study on the property of the production for Fengdongyan kiln in Early Ming dynasty by INAA and EDXRF

    Energy Technology Data Exchange (ETDEWEB)

    Li, L. [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China); Huang, Y.; Sun, H.Y. [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China); University of Chinese Academy of Sciences, Chinese Academy of Sciences, Beijing 100049 (China); Yan, L.T.; Feng, S.L.; Xu, Q. [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China); Feng, X.Q., E-mail: fengxq@ihep.ac.cn [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China)

    2016-08-15

    A lot of official wares carved “Guan” or the dragon patterns were excavated on the strata of Ming dynasty of the Fengdongyan kiln site at Dayao County. The imperial porcelain was fired in Hongwu and Yongle eras. However, the emergence of this imperial porcelain has triggered academic debate about the property of Fengdongyan kiln in the Early Ming dynasty. Based on the differences of the official kiln management, some scholars have determined that the property of the production for this kiln was the civilian kiln. According to the historical textural records and typology, others preliminary confirmed that Fengdongyan kiln was the official kiln. In this paper, the elemental compositions of body and glaze in imperial and civilian porcelain are study by INAA and EDXRF for determining the property of the production for this kiln in Early Ming dynasty. After the processing of experimental data by geochemical analysis and principal component analysis, the result show that the raw materials for making body and glaze in imperial porcelain are similar with those of the civilian porcelain and the degrees of elutriation for body can be slightly different in HW-M period of Ming dynasty. The analytical results support the view that the Fengdongyan kiln is civilian not official.

  17. Pilot test of flue gas treatment by electron beam

    International Nuclear Information System (INIS)

    Tokunaga, Okihiro

    1995-01-01

    The development of the technology of the desulfurization and denitration for flue gas by using electron beam was started in Japan in 1970s, and since then, the development research for putting it to practical use and the basic research on the subjects which must be resolved for promoting the practical use have been advanced. Based on these results, the verifying test using a pilot scale plant was carried out from 1991 to 1994 for the treatment of coal-burning flue gas, municipal waste-burning flue gas and highway tunnel exhaust gas. The operation of the pilot plant was already finished, and the conceptual design of a practical scale plant based on the results and the assessment of the economical efficiency were performed. As for the coal-burning flue gas treatment by using electron beam, the basic test, the pilot test and the conceptual design of a practical scale plant and the assessment of the economical efficiency are reported. As for the municipal waste-burning flue gas treatment by using electron beam, the basic test and the pilot test are reported. Also the pilot test on the denitration of exhaust gas in highway tunnels in reported. In Poland, the pilot test on the treatment of flue gas in coal-burning thermal power stations is carried out. In Germany, the technical development for cleaning the air contaminated by volatile organic compounds by electron beam irradiation is advanced. (K.I.)

  18. Advanced cementation concepts

    International Nuclear Information System (INIS)

    Howard, C.G.

    1989-10-01

    The purpose of this programme of work was to investigate whether improvements could be made to existing formulations for cement suitable for the immobilization of intermediate level radioactive waste. Two additives were selected, microsilica and limestone flour. Improvements to the cement were only slight. (author)

  19. Preparation of hydraulic cement

    Energy Technology Data Exchange (ETDEWEB)

    1921-08-28

    A process for the preparation of hydraulic cement by the use of oil-shale residues is characterized in that the oil-shale refuse is mixed with granular basic blast-furnace slag and a small amount of portland cement and ground together.

  20. Low force cementation.

    Science.gov (United States)

    Wilson, P R

    1996-07-01

    The marginal adaptation of full coverage restorations is adversely affected by the introduction of luting agents of various minimum film thicknesses during the cementation process. The increase in the marginal opening may have long-term detrimental effects on the health of both pulpal and periodontal tissues. The purpose of this study was to determine the effects of varying seating forces (2.5, 12.5, 25 N), venting, and cement types on post-cementation marginal elevation in cast crowns. A standardized cement space of 40 microns was provided between a machined gold crown and a stainless steel die. An occlusal vent was placed that could be opened or closed. The post-cementation crown elevation was measured, following the use of two commercially available capsulated dental cements (Phosphacap, and Ketac-cem Applicap). The results indicate that only the combination of Ketac-Cem Applicap and crown venting produced post-cementation crown elevation of less than 20 microns when 12.5 N seating force was used. Higher forces (25 N) and venting were required for comparable seating when using Phosphacap (19 microns). The amount of force required to allow maximum seating of cast crowns appears to be cement specific, and is reduced by effective venting procedures.

  1. Cementation process study

    International Nuclear Information System (INIS)

    Park, H.H.; Han, K.W.; Ahn, S.J.; Choi, K.S.; Lee, M.W.; Ryu, Y.K.

    1985-01-01

    In the cementation process study, in 1984, design of the waste treatment simulator was finished for the first step. We can experience not only the operation of solidification system but the design and construction of comming large scale plant through the design of cementation process. (Author)

  2. Characteristics of Timbers Dried Using Kiln Drying and Radio Frequency-Vacuum Drying Systems

    Directory of Open Access Journals (Sweden)

    Rabidin Zairul Amin

    2017-01-01

    Full Text Available Heavy hardwoods are difficult-to-dry timbers as they are prone to checking and internal stresses when dried using a conventional kiln drying system. These timbers are usually dried naturally to reach 15% to 19% moisture content with an acceptable defects. Besides long drying time, timbers at these moisture contents are not suitable for indoor applications since they will further dry and causing, for example, jointing and lamination failures. Drying to a lower moisture content could only be achieved in artificial drying kilns such as conventional kiln, dehumidification kiln, solar kiln, radio frequency-vacuum, etc. The objective of this study was to evaluate the characteristics of 30 mm and 50 mm thick kekatong (Cynometra spp. timber dried using kiln drying (KD and radio frequency-vacuum drying (RFV system. The investigation involved drying time, moisture content (MC variations between and within boards, drying defects, shrinkage, and drying stress. Drying defects include checks (surface, end, and internal checks and warping (bowing, cuping, spring, and twisting. The results showed that RFV drying time was reduced to 50% compared to the KD. RFV dried boards demonstrated a more uniform MC between and within boards. Shrinkage in width and thickness, as well as tangential/radial and volumetric shrinkages were substantially less in RFV boards. The amount of cupping, bowing and spring were very low and negligible in all drying runs. There was no twisting observed in all drying methods. The number of stress-free RFV board was higher than KD. With proper procedure, the RFV technology could be used for drying heavy hardwoods which are difficult to dry in conventional kilns due to excessive drying times and degradation.

  3. DOE mixed waste metals partition in a rotary kiln wet off-gas system

    International Nuclear Information System (INIS)

    Burns, D.B.; Looper, M.G.

    1994-01-01

    In 1996, the Savannah River Site plans to begin operation of the Consolidated Incineration Facility (CIF) to treat solid and liquid RCRA hazardous and mixed wastes. Test burns were conducted using surrogate CIF wastes spiked with hazardous metals and organics. The partition of metals between the kiln bottom ash, scrubber blowdown solution, and stack gas was measured as a function of kiln temperature, waste chloride content, and waste form (liquid or solid). Three waste simulants were used in these tests, a high and low chloride solid waste mix (paper, plastic, latex, PVC), and a liquid waste mix (benzene and chlorobenzene). An aqueous solution containing: antimony, arsenic, barium, cadmium, chromium, lead, mercury, nickel, silver, and thallium was added to the waste to determine metals fate under various combustion conditions. Test results were used to divide the metals into three general groups, volatile, semi-volatile, and nonvolatile metals. Mercury was the only volatile metal. No mercury remained in the kiln bottom ash under any incineration condition. Lead, cadmium, thallium, and silver exhibited semi-volatile behavior. The partition between the kiln ash, blowdown, and stack gas depended on incineration conditions. Chromium, nickel, barium, antimony, and arsenic exhibited nonvolatile behavior, with greater than 90 wt % of the metal remaining in the kiln bottom ash. Incineration temperature had a significant effect on the partition of volatile and semi-volatile metals, and no effect on nonvolatile metal partition. As incineration temperatures were increased, the fraction of metal leaving the kiln increased. Three metals, lead, cadmium, and mercury showed a relationship between chloride concentration in the waste and metals partition. Increasing the concentration of chlorides in the waste or burning liquid waste versus solid waste resulted in a larger fraction of metal exiting the kiln

  4. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE-RBS

    Science.gov (United States)

    Zhou, Z.; Zhang, K.; Xia, C. D.; Liu, M. T.; Zhu, J. J.; An, Z.; Bai, B.

    2015-03-01

    A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271-1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB6 crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907-960 A.D.) had been propagated to the Waguantan kiln site of Guizhou Province in the Yuan Dynasty.

  5. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE–RBS

    International Nuclear Information System (INIS)

    Zhou, Z.; Zhang, K.; Xia, C.D.; Liu, M.T.; Zhu, J.J.; An, Z.; Bai, B.

    2015-01-01

    Highlights: •We analyzed 61 unearthed porcelain shards in Yuan Dynasty by PIXE–RBS. •An electron gun was installed to solve the electric charge accumulations. •The factor analysis was performed for the element compositions. •The “exotic group” porcelain samples unearthed were produced locally. -- Abstract: A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271–1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB 6 crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907–960 A.D.) had been

  6. Gas phase dispersion in a small rotary kiln

    International Nuclear Information System (INIS)

    Spencer, B.B.

    1981-07-01

    A study was made of nonideal flow of gas in a rotary kiln reactor. A rotating tube 0.165 m in diameter by 2.17 m long, with internal lifting flights, was operated at room temperature. Rotational speeds from 2.0 to 7.0 rpm, air flow rates from 0.351 to 4.178 m 3 /h, and solid contents of 0.0, 5.1, and 15.3% of tube volume were studied. Residence time distribution of the gas was measured by means of the pulse injection technique using a helium tracer. A model was developed based on dispersive flow that exchanges with a deadwater region. Two parameters, a dispersion number describing bulk gas flow and an interchange factor describing exchange between the flow region and the gas trapped in the solids bed, were sufficient to correlate the data, but these parameters are sensitive to experimental error. The model is applicable to analysis of other flow systems, such as packed beds

  7. Study of meterial distribution of Tang tricolor from Huangye kiln

    International Nuclear Information System (INIS)

    Dong Junling; Zhao Weijuan; Liu Guodong; Cheng Huansheng; Liao Yongmin; Zhang Songlin

    2008-01-01

    By using the proton induced X-ray enission (PIXE) method, the measurements of the oxide compound content have veen carried out for the selected 18 samples of Tang tricolor in Huangye kiln. For ascertaining the classification and origin relation of the samples the principal component analysis method was adopted, and the results indicate that the chemical compositions of Tang tricolor body with diggerent glaze colors are close, which shows that their raw material habitat distribution is quite concentrative. But the prescriptions of diffierent color glaze are different. The content of CoO is more than others in blue glaze; CuO is more than others in green glaze; Fe 2 O 3 is more than others in brown and yellow glaze; A1 2 O3 is less than others but SiO 2 is more in white glaze, which shows that glazers material origin is diffierent, but brown and yellow glaze are close and even the same in chemistry component. (authors)

  8. Flue gas desulfurization: Physicochemical and biotechnological approaches

    Energy Technology Data Exchange (ETDEWEB)

    Pandey, R.A.; Biswas, R.; Chakrabarti, T.; Devotta, S. [National Environmental Engineering Research Institute, Nagpur (India)

    2005-07-01

    Various flue gas desulfurization processes - physicochemical, biological, and chemobiological - for the reduction of emission of SO{sub 2} with recovery of an economic by-product have been reviewed. The physicochemical processes have been categorized as 'once-through' and 'regenerable.' The prominent once-through technologies include wet and dry scrubbing. The wet scrubbing technologies include wet limestone, lime-inhibited oxidation, limestone forced oxidation, and magnesium-enhanced lime and sodium scrubbing. The dry scrubbing constitutes lime spray drying, furnace sorbent injection, economizer sorbent injection, duct sorbent injection, HYPAS sorbent injection, and circulating fluidized bed treatment process. The regenerable wet and dry processes include the Wellman Lord's process, citrate process, sodium carbonate eutectic process, magnesium oxide process, amine process, aqueous ammonia process, Berglau Forchung's process, and Shell's process. Besides these, the recently developed technologies such as the COBRA process, the OSCAR process, and the emerging biotechnological and chemobiological processes are also discussed. A detailed outline of the chemistry, the advantages and disadvantages, and the future research and development needs for each of these commercially viable processes is also discussed.

  9. Valorization of used tyres as fuel substitute in cement industry; Valorisation des pneus usages comme combustible de substitution en cimenterie

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1999-03-01

    According to the French syndicate of cement industry, more than 350000 t of worn tyres are produced each year in France, among which only 143000 t are reused in retreading, exported as used tyres or valorized in cement industry. The rest is generally tipped or burnt in the open-air. In cement kilns, the organic matters of tyres are completely burnt while the metal belts supply the necessary amount of iron to the cement composition. The combustion of tyres produces no black smoke, no smell and no ash and has no significant influence on the effluents of cement factories: gases are directly filtered in the kiln by the important mass of raw materials which acts as quicklime. In 1997, 31500 t of used tyres were burnt in the seven French cement factories over 34 that use this kind of fuel and represents 1.5% of the total energy needs. This substitution ratio could easily reach 10 to 15% without leading to any additional environmental or technical problem. A project of collection and valorization of used tyres has been developed by the French ministry of environment and aims at completely eliminating tyres tipping since July 1, 2002. In order to illustrate the French policy of tyres valorization, two examples of actions are presented in this paper: the first one is carried out by the Michelin manufacturer in order to facilitate the recycling of civil engineering tyres, and the second is carried out by Ciments d`Origny company at the Rochefort factory where tyres are used as fuel substitutes. (J.S.)

  10. Hydrogen fluoride damage to vegetation from peri-urban brick kilns in Asia: A growing but unrecognised problem?

    International Nuclear Information System (INIS)

    Ahmad, Muhammad Nauman; Berg, Leon J.L. van den; Shah, Hamid Ullah; Masood, Tariq; Büker, Patrick; Emberson, Lisa; Ashmore, Mike

    2012-01-01

    The rapid urbanisation of many cities in south and south-east Asia has increased the demand for bricks, which are typically supplied from brick kilns in peri-urban areas. We report visible foliar damage to mango, apricot and plum trees in the vicinity of traditional Bull’s Trench brick kilns in Peshawar, Pakistan. Visible injury symptoms, hydrogen fluoride concentrations in air, and foliar fluoride concentrations were all greater in the vicinity of brick kilns than at more distant sites, indicating that fluoride emissions from brick kilns were the main cause of damage. Interviews with local farmers established the significant impact of this damage on their livelihoods. Since poorly regulated brick kilns are often found close to important peri-urban agricultural areas, we suggest that this may be a growing but unrecognised environmental problem in regions of Asia where emission control in brick kilns has not been improved. - Highlights: ► Demand for bricks is increasing in many parts of Asia. ► Fluoride emissions from brick kilns may pose a threat to peri-urban agriculture. ► We found extensive injury to fruit orchards close to brick kilns in Peshawar. ► Local farmers suffered large economic losses but did not identify brick kilns as a cause of this. ► The extent of crop damage from brick kilns with poor emission control in the region may not be fully recognised. - Hydrogen fluoride emissions from brick kilns may cause extensive but unrecognised damage to peri-urban crops in Asia.

  11. Development of Portable Venturi Kiln for Agricultural Waste Utilization by Carbonization Process

    Science.gov (United States)

    Agustina, S. E.; Chasanah, N.; Eris, A. P.

    2018-05-01

    Many types of kiln or carbonization equipment have been developed, but most of them were designed for big capacity and some also having low performance. This research aims to develop kiln, especially portable metal kiln, which has higher performance, more environmental- friendly, and can be used for several kinds of biomass or agricultural waste (not exclusive for one kind of biomass) as feeding material. To improve the kiln performance, a venturi drum type of portable kiln has been designed with an optimum capacity of 12.45 kg coconut shells. Basic idea of those design is heat flow improvement causing by venturi effect. The performance test for coconut shell carbonization shows that the carbonization process takes about 60-90 minutes to produce average yields of 23.8%., and the highest temperature of the process was 441 °C. The optimum performance has been achieved in the 4th test, which was producing 24% yield of highest charcoal quality (represented by LHV) in 65 minutes process at average temperature level 485 °C. For pecan shell and palm shell, design modification has been done by adding 6 air inlet holes and 3 ignition column to get better performance. While operation procedure should be modified on loading and air supply, depending on each biomass characteristic. The result of performance test showed that carbonization process of pecan shell produce 17 % yield, and palm shell produce 15% yield. Based on Indonesian Standard (SNI), all charcoal produced in those carbonization has good quality level.

  12. CFD modeling using PDF approach for investigating the flame length in rotary kilns

    Science.gov (United States)

    Elattar, H. F.; Specht, E.; Fouda, A.; Bin-Mahfouz, Abdullah S.

    2016-12-01

    Numerical simulations using computational fluid dynamics (CFD) are performed to investigate the flame length characteristics in rotary kilns using probability density function (PDF) approach. A commercial CFD package (ANSYS-Fluent) is employed for this objective. A 2-D axisymmetric model is applied to study the effect of both operating and geometric parameters of rotary kiln on the characteristics of the flame length. Three types of gaseous fuel are used in the present work; methane (CH4), carbon monoxide (CO) and biogas (50 % CH4 + 50 % CO2). Preliminary comparison study of 2-D modeling outputs of free jet flames with available experimental data is carried out to choose and validate the proper turbulence model for the present numerical simulations. The results showed that the excess air number, diameter of kiln air entrance, radiation modeling consideration and fuel type have remarkable effects on the flame length characteristics. Numerical correlations for the rotary kiln flame length are presented in terms of the studied kiln operating and geometric parameters within acceptable error.

  13. Study on ancient porcelain of Loulinpo Kiln Site by nuclear analysis technology

    International Nuclear Information System (INIS)

    Wang, Y.Q.; Feng, S.L.; Feng, X.Q.; Lei, Y.; Cheng, L.; Xu, Q.; Zhou, Z.X.; Xue, D.X.

    2005-01-01

    Yaozhou Kiln located at Tongchuan of Shanxi Province has lasted continuous history of firing celadon porcelain from Tang Dynasty (618-907A.D.) to Yuan Dynasty (1234-1368A.D.), The firing technology has had important effect for celadon porcelain of many kilns in ancient China. In Jin Dynasty (1127-1234A.D.) and Yuan Dynasty, because of lacking of raw material resources, the central site of Yaozhou Kiln moved from Tongchuan to Lidipo, Shangdian and Chenlu area. Luolinpo site belongs to Yaozhou Kiln series and is one kiln of Shangdian area. The bowl sherds samples of Yuan dynasty stratum excavated in recent year. The glaze color is celadon, black, dark brown and dark reddish brown respectively. Ten pieces of sherds of each glaze color were selected. The main chemical compositions of theses samples were analyzed by XRF and the trace elemental contents were determined by NAA. The result shown that the content of Fe 2 O 3 can decide the kind of glaze color will be. The concentration of CaO, Na 2 O and K 2 O can be used to explain the developing process of firing techniques. Except samples of dark brown glaze, the contents of Fe 2 O 3 and CaO change in small range. The proportions of these main chemical compositions of the porcelain with glaze color of black, celadon and dark reddish brown have little variation. But it was very different form some samples of dark brown glaze.

  14. THE IMPACT OF BRICK KILN OPERATION TO THE DEGRADATION OF TOPSOIL QUALITY OF AGRICULTURAL LAND

    Directory of Open Access Journals (Sweden)

    Md. Sirajul Islam

    2015-10-01

    Full Text Available Brick kiln is a big environmental issue for the agriculture of Bangladesh as it was observed that the agricultural production in the soil close to the brick kiln was lesser than the same soil far from brick kiln. The study was conducted to assess the impact of brick kiln operation to the degradation of topsoil quality at Singair of Kalihati upazila in Tangail, Bangladesh, during the period of July to December 2013. The Soil was collected from areas close to the brick fields and far from the brick fields at a depth of 0-15 cm. The Electrical Conductance (EC was found almost double in the soil samples close to the brick field than the soil samples far from brick field. The organic mattter content in the soil sample close to the brickfield was significantly lower than that of the far soil sample. The mean values of total N, available P and S were also significantly lower in the soil samples close to the brick kiln, 0.05%, 12.4, and 8.36 ppm respectively in the close soils, while 0.06%, 24.6, and 11.7 ppm respectively in the far soil. There were no significant changes observed in the other elements.

  15. COMPARISON BETWEEN WOOD DRYING DEFECT SCORES: SPECIMEN TESTING X ANALYSIS OF KILN-DRIED BOARDS

    Directory of Open Access Journals (Sweden)

    Djeison Cesar Batista

    2015-04-01

    Full Text Available It is important to develop drying technologies for Eucalyptus grandis lumber, which is one of the most planted species of this genus in Brazil and plays an important role as raw material for the wood industry. The general aim of this work was to assess the conventional kiln drying of juvenile wood of three clones of Eucalyptus grandis. The specific aims were to compare the behavior between: i drying defects indicated by tests with wood specimens and conventional kiln-dried boards; and ii physical properties and the drying quality. Five 11-year-old trees of each clone were felled, and only flatsawn boards of the first log were used. Basic density and total shrinkage were determined, and the drying test with wood specimens at 100 °C was carried out. Kiln drying of boards was performed, and initial and final moisture content, moisture gradient in thickness, drying stresses and drying defects were assessed. The defect scoring method was used to verify the behavior between the defects detected by specimen testing and the defects detected in kiln-dried boards. As main results, the drying schedule was too severe for the wood, resulting in a high level of boards with defects. The behavior between the defects in the drying test with specimens and the defects of kiln-dried boards was different, there was no correspondence, according to the defect scoring method.

  16. The Development of the Clay Tobacco Pipe Kiln in the British Isles

    Directory of Open Access Journals (Sweden)

    Allan Peacey

    1996-09-01

    Full Text Available In 1982 Allan Peacey published a study in the form of a synthesis of two chronologically separated kilns used in the production of clay tobacco pipes (Peacey 1982, 3-17. The aims of the present work are: ◦to improve upon this framework ◦to establish how these type of structures fit into the broader picture; to fill the gaps, before, between and after these cameo views ◦to improve understanding of the technology employed and see the roots from which such technology developed. The primary objective is to catalogue all relevant material know to exist in museum and private collections. It is hoped that by this means an understanding of the varied physical characteristics will lead to the establishment of object or function categories around which reports may be structured. Contemporary source documents are also examined to shed further light upon the likely function of the archaeological material. Among the results achieved are the compilation of an extensive catalogue of material associated with tobacco pipe kilns; the establishment of type series for pipe kiln furniture and furniture supplements; a proposed development sequence for pipe kiln muffles; a pattern of consistency in kiln design throughout the study area, and details of the methods used for stem tipping. Readers will be able to view the archaeological evidence as distribution maps, and will be able to explore other aspects of the data through the timeline and site catalogues.

  17. Energy efficiency improvement potentials for the cement industry in Ethiopia

    International Nuclear Information System (INIS)

    Tesema, Gudise; Worrell, Ernst

    2015-01-01

    The cement sector is one of the fast growing economic sectors in Ethiopia. In 2010, it consumed 7 PJ of primary energy. We evaluate the potential for energy savings and CO_2 emission reductions. We start by benchmarking the energy performance of 8 operating plants in 2010, and 12 plants under construction. The benchmarking shows that the energy intensity of local cement facilities is high, when compared to the international best practice, indicating a significant potential for energy efficiency improvement. The average electricity intensity and fuel intensity of the operating plants is 34% and 36% higher. For plants under construction, electricity use is 36% and fuel use 27% higher. We identified 26 energy efficiency measures. By constructing energy conservation supply curves, the energy-efficiency improvement potential is assessed. For the 8 operating plants in 2010, the cost-effective energy savings equal 11 GWh electricity and 1.2 PJ fuel, resulting in 0.1 Mt CO_2 emissions reduction. For the 20 cement plants expected to be in operation by 2020, the cost-effective energy saving potentials is 159 GWh for electricity and 7.2 PJ for fuel, reducing CO_2 emissions by about 0.6 Mt. We discuss key barriers and recommendations to realize energy savings. - Highlights: • The cement sector in Ethiopia is growing rapidly, using mainly imported fuels. • Benchmarking demonstrates a significant potential for energy efficiency improvement. • A large part of the energy efficiency potential can be achieved cost-effectively. • Ethiopia should ban the construction of obsolete vertical shaft kilns.

  18. Modified pavement cement concrete

    Science.gov (United States)

    Botsman, L. N.; Ageeva, M. S.; Botsman, A. N.; Shapovalov, S. M.

    2018-03-01

    The paper suggests design principles of pavement cement concrete, which covers optimization of compositions and structures at the stage of mixture components selection due to the use of plasticizing agents and air-retaining substances that increase the viability of a concrete mixture. It also demonstrates advisability of using plasticizing agents together with air-retaining substances when developing pavement concrete compositions, which provides for the improvement of physical and mechanical properties of concrete and the reduction of cement binding agent consumption thus preserving strength indicators. The paper shows dependences of the main physical-mechanical parameters of concrete on cement consumption, a type and amount of additives.

  19. Radioactive waste cementation

    International Nuclear Information System (INIS)

    Soriano B, A.

    1996-01-01

    This research was carried out to develop the most adequate technique to immobilize low and medium-activity radioactive waste. different brands of national cement were used, portland and pozzolanic cement. Prismatic and cylindrical test tubes were prepared with different water/cement (W/C) relationship. Additives such a as clay and bentonite were added in some other cases. Later, the properties of these test tubes were evaluated. Properties such as: mechanical resistance, immersion resistance, lixiviation and porosity resistance. Cement with the highest mechanical resistance values, 62,29 MPa was pozzolanic cement for a W/C relationship of 0,35. It must be mentioned that the other types of cements reached a mechanical resistance over 10 MPa, a value indicated by the international standards for transportation and storage of low and medium-activity radioactive waste at a superficial level. However, in the case of immersion resistance, Sol cement (portland type I) with a W/C relationship of 0,35 reached a compression resistance over 61,92 MPa; as in the previous cases, the other cements reached a mechanical resistance > 10 MPa. Regarding porosity, working with W/C relationships = 0,35 0,40 and 0,45, without additives and with additives, the percentage of porosity found for all cements is lower than 40% percentage indicated by international standards. With regard to the lixiviation test, pozzolanic cement best retained Cesium-137 and Cobalt-60, and increased its advantages when bentonite was added, obtaining a lixiviation rate of 2,02 x E-6 cm/day. Sol cement also improved its properties when bentonite was added and obtained a lixiviation rate of 2,84 x E-6 cm/day for Cesium-137. However, Cobalt-60 is almost completely retained with the 3 types of cement with or without additives, reaching the limits indicated by the international standards for the lixiviation rate of beta-gamma emitter < 5,00E-4 cm/day. Characterizing the final product involves the knowledge of its

  20. Tympanoplasty with ionomeric cement

    DEFF Research Database (Denmark)

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    with isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those...... of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy...

  1. Disposal of historically contaminated soil in the cement industry and the evaluation of environmental performance.

    Science.gov (United States)

    Li, Yeqing; Zhang, Jiang; Miao, Wenjuan; Wang, Huanzhong; Wei, Mao

    2015-09-01

    Approximately 400000t of DDTs/HCHs-contaminated soil (CS) needed to be co-processed in a cement kiln with a time limitation of 2y. A new pre-processing facility with a "drying, grinding and DDTs/HCHs vaporizing" ability was equipped to meet the technical requirements for processing cement raw meal and the environmental standards for stack emissions. And the bottom of the precalciner with high temperatures >1000°C was chosen as the CS feeding point for co-processing, which has rarely been reported. To assess the environmental performance of CS pre- and co-processing technologies, according to the local regulation, a test burn was performed by independent and accredited institutes systematically for determination of the clinker quality, kiln stack gas emissions and destruction efficiency of the pollutant. The results demonstrated that the clinker was of high quality and not adversely affected by CS co-processing. Stack emissions were all below the limits set by Chinese standards. Particularly, PCDD/PCDF emissions ranged from 0.0023 to 0.0085ngI-TEQNm(-3). The less toxic OCDD was the peak congener for CS co-processing procedure, while the most toxic congeners (i.e. 2,3,7,8-TeCDD, 1,2,3,7,8-PeCDD and 2,3,4,7,8-PeCDD) remained in a minor proportion. Destruction and removal efficiency (DRE) and destruction efficiency (DE) of the kiln system were better than 99.9999% and 99.99%, respectively, at the highest CS feeding rate during normal production. To guarantee the environmental performance of the system the quarterly stack gas emission was also monitored during the whole period. And all of the results can meet the national standards requirements. Copyright © 2015 Elsevier Ltd. All rights reserved.

  2. Leaching Behavior of Heavy Metals from Cement Pastes Using a Modified Toxicity Characteristic Leaching Procedure (TCLP).

    Science.gov (United States)

    Huang, Minrui; Feng, Huajun; Shen, Dongsheng; Li, Na; Chen, Yingqiang; Shentu, Jiali

    2016-03-01

    As the standard toxicity characteristic leaching procedure (TCLP) can not exhaust the acid neutralizing capacity of the cement rotary kiln co-processing solid wastes products which is particularly important for the assessment of the leaching concentrations of heavy metals. A modified TCLP was proposed. The extent of leaching of heavy metals is low using the TCLP and the leaching performance of the different metals can not be differentiated. Using the modified TCLP, however, Zn leaching was negligible during the first 180 h and then sharply increased (2.86 ± 0.18 to 3.54 ± 0.26 mg/L) as the acidity increased (pH leaching is enhanced using the modified TCLP. While Pb leached readily during the first 126 h and then leachate concentrations decreased to below the analytical detection limit. To conclude, this modified TCLP is a more suitable method for these cement rotary kiln co-processing products.

  3. Feasibility study on energy conservation and modernization of Chhatak Cement Co., Ltd.

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With an objective of saving energies and reducing greenhouse gas emission, discussions were given on a modernization plan for the Chhatak cement factory in The People's Republic of Bangladesh. The Chhatak cement factory having a nominal production capability of 267,000 tons a year uses mainly wet-type long kilns of old type, consuming a great amount of natural gas. The present plan has discussed adoption of the Japanese energy saving technologies. The technologies use a vertical roller mill for raw material pulverization, a suspension preheater and a short kiln for clinker sintering, a grate cooler for clinker cooling, and the pre-crushing system. The result of the discussions provided the prospects of reduction in the natural gas consumption at 50%, and reduction of electric power consumption at 16%. This will mean the annual reduction of about 22,000 tons as converted to crude oil. The CO2 reduction amount would reach 51,800 tons a year. The total investment amount would be US$37,327,000. The result of the financial analysis according to the case studies appears severe, wherein reduction of the various expenses is desired possibly by the finance from Japan with generous conditions.(NEDO)

  4. Feasibility study on effective use of energy in the cement manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of a project for energy conservation and greenhouse effect gas reduction by introducing the steam injection gas turbine generator to production facilities of the Siam Cement Industry Corporation (SCI) in Thailand. In the project, studies were made on the following: no purchases of electric power by introduction of the steam injection gas turbine generator; additional heating by gas turbine exhaust gas by introduction of the kiln combustion air heater; remodeling of the preheater of raw materials, and the partial calcination before kiln sintering by introduction of the calcination furnace. As a result of the study, the energy conservation amount was 1,200 toe/y, and the greenhouse effect gas reduction amount was approximately 8,000 t-CO2/y, which led to the reserve power for increased production of clinker by about 18%. The size of investment was 314.5 million Baht in total. As to the evaluation of economical efficiency of the investment, the actual period of ROI was a little less than 5 years, and the internal earning rate was 17.7%, which substantially met with SCI's standards for equipment investment. However, there are problems on the gas supply infrastructure, recovery of the white cement demand, etc. (NEDO)

  5. Feasibility study on energy conservation and modernization of Chhatak Cement Co., Ltd.

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With an objective of saving energies and reducing greenhouse gas emission, discussions were given on a modernization plan for the Chhatak cement factory in The People's Republic of Bangladesh. The Chhatak cement factory having a nominal production capability of 267,000 tons a year uses mainly wet-type long kilns of old type, consuming a great amount of natural gas. The present plan has discussed adoption of the Japanese energy saving technologies. The technologies use a vertical roller mill for raw material pulverization, a suspension preheater and a short kiln for clinker sintering, a grate cooler for clinker cooling, and the pre-crushing system. The result of the discussions provided the prospects of reduction in the natural gas consumption at 50%, and reduction of electric power consumption at 16%. This will mean the annual reduction of about 22,000 tons as converted to crude oil. The CO2 reduction amount would reach 51,800 tons a year. The total investment amount would be US$37,327,000. The result of the financial analysis according to the case studies appears severe, wherein reduction of the various expenses is desired possibly by the finance from Japan with generous conditions.(NEDO)

  6. Feasibility study on effective use of energy in the cement manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of a project for energy conservation and greenhouse effect gas reduction by introducing the steam injection gas turbine generator to production facilities of the Siam Cement Industry Corporation (SCI) in Thailand. In the project, studies were made on the following: no purchases of electric power by introduction of the steam injection gas turbine generator; additional heating by gas turbine exhaust gas by introduction of the kiln combustion air heater; remodeling of the preheater of raw materials, and the partial calcination before kiln sintering by introduction of the calcination furnace. As a result of the study, the energy conservation amount was 1,200 toe/y, and the greenhouse effect gas reduction amount was approximately 8,000 t-CO2/y, which led to the reserve power for increased production of clinker by about 18%. The size of investment was 314.5 million Baht in total. As to the evaluation of economical efficiency of the investment, the actual period of ROI was a little less than 5 years, and the internal earning rate was 17.7%, which substantially met with SCI's standards for equipment investment. However, there are problems on the gas supply infrastructure, recovery of the white cement demand, etc. (NEDO)

  7. Technical aspects of flue gas irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Cleland, M. R.; Galloway, R. A. [IBA Industrial, Inc., Edgewood, NY (United States); Stichelbaut, F.; Abs, M. [IBA Industrial, Inc., Louvain-la-Neuve (Belgium)

    2011-07-01

    Removal of SO{sub 2} and NO{sub x} from flue gases in fossil-fueled power plants by irradiation with accelerated electrons was first investigated in Japan more than 30 years ago. This process has since been extensively evaluated in several pilot facilities in Japan, the USA, Germany, Poland, Bulgaria and China. Recently, it has advanced to the demonstration plant stage in Poland, Japan and China. Except for the initial research facility in Japan, which had a 5.5 MeV microwave linear accelerator, these facilities have used relatively low-energy dc accelerators rated from 0.3 MeV to 0.8 MeV. An attractive feature of such accelerators is their high electrical efficiency, which can exceed 90%. However, the electron beam power dissipated in the two titanium beam windows, the first on the accelerator and the second on the flue gas duct, and in the air space between the windows must also be taken into account. These beam power losses have been calculated as 54% at 0.50 MeV and 28% at 0.75 MeV, but they decrease further to 17% at 1.0 MeV, 9.3% at 1.5 MeV, 6.7% at 2.0 MeV, 5.2% at 2.5 MeV and 4.6% at 3.0 MeV. The use of accelerators providing electron energies higher than 0.75 MeV could facilitate the generation and delivery of the high beam current and beam power requirements for large electric power plants, which are about 1% to 2% of the electrical power output of the plant. Most of the pilot and demonstration facilities have used ammonia gas to neutralize the acid vapors produced during the irradiation process. The resulting by-products are ammonium sulfate and ammonium nitrate, which have value as agricultural fertilizers. On the other hand, two pilot facilities, one in the USA and the other in Japan, have shown that slaked lime (calcium hydroxide) is a possible alternative to ammonia. The resulting by-products in this case are calcium sulfate and calcium nitrate, which can be used as soil amendments or to make gypsum board (drywall) for interior construction in homes

  8. Technical aspects of flue gas irradiation

    International Nuclear Information System (INIS)

    Cleland, M.R.; Galloway, R.A.; Stichelbaut, F.; Abs, M.

    2011-01-01

    Removal of SO 2 and NO x from flue gases in fossil-fueled power plants by irradiation with accelerated electrons was first investigated in Japan more than 30 years ago. This process has since been extensively evaluated in several pilot facilities in Japan, the USA, Germany, Poland, Bulgaria and China. Recently, it has advanced to the demonstration plant stage in Poland, Japan and China. Except for the initial research facility in Japan, which had a 5.5 MeV microwave linear accelerator, these facilities have used relatively low-energy dc accelerators rated from 0.3 MeV to 0.8 MeV. An attractive feature of such accelerators is their high electrical efficiency, which can exceed 90%. However, the electron beam power dissipated in the two titanium beam windows, the first on the accelerator and the second on the flue gas duct, and in the air space between the windows must also be taken into account. These beam power losses have been calculated as 54% at 0.50 MeV and 28% at 0.75 MeV, but they decrease further to 17% at 1.0 MeV, 9.3% at 1.5 MeV, 6.7% at 2.0 MeV, 5.2% at 2.5 MeV and 4.6% at 3.0 MeV. The use of accelerators providing electron energies higher than 0.75 MeV could facilitate the generation and delivery of the high beam current and beam power requirements for large electric power plants, which are about 1% to 2% of the electrical power output of the plant. Most of the pilot and demonstration facilities have used ammonia gas to neutralize the acid vapors produced during the irradiation process. The resulting by-products are ammonium sulfate and ammonium nitrate, which have value as agricultural fertilizers. On the other hand, two pilot facilities, one in the USA and the other in Japan, have shown that slaked lime (calcium hydroxide) is a possible alternative to ammonia. The resulting by-products in this case are calcium sulfate and calcium nitrate, which can be used as soil amendments or to make gypsum board (drywall) for interior construction in homes and

  9. Method of treating final products from flue gas desulfurization

    International Nuclear Information System (INIS)

    Bloss, W.; Mohn, U.

    1984-01-01

    A method of treating final products from a flue gas desulfurization. The flue gas desulfurization is carried out by the absorption of sulfur oxide in a spray dryer with a suspension which contains lime, or in a reactor with a dry, fine-grained, absorbent which contains lime. Prior to desulfurization, the fly ash carried along by the flue gas which is to be desulfurized is separated entirely, partially, or not at all from the flue gas, and the final products from the flue gas desulfurization, prior to any further treatment thereof, amount to 1-99% by weight, preferably 1-70% by weight, of fly ash, and 1-99% by weight, preferably 30-99% by weight, of the sum of the desulfurization products, preferably calcium sulfite hemihydrate, and/or calcium sulfite, and/or calcium sulfate dyhydrate, and/or calcium sulfate hemihydrate, and/or calcium sulfate, as well as residue of the absorbent. The reduction of the amount of calcium sulfite is implemented by a dry oxidation with air

  10. Thermal treatment of medical waste in a rotary kiln.

    Science.gov (United States)

    Bujak, J

    2015-10-01

    This paper presents the results of a study of an experimental system with thermal treatment (incineration) of medical waste conducted at a large complex of hospital facilities. The studies were conducted for a period of one month. The processing system was analysed in terms of the energy, environmental and economic aspects. A rotary combustion chamber was designed and built with the strictly assumed length to inner diameter ratio of 4:1. In terms of energy, the temperature distribution was tested in the rotary kiln, secondary combustion (afterburner) chamber and heat recovery system. Calorific value of medical waste was 25.0 MJ/kg and the thermal efficiency of the entire system equalled 66.8%. Next, measurements of the pollutant emissions into the atmosphere were performed. Due to the nature of the disposed waste, particular attention was paid to the one-minute average values of carbon oxide and volatile organic compounds as well as hydrochloride, hydrogen fluoride, sulphur dioxide and total dust. Maximum content of non-oxidized organic compounds in slag and bottom ash were also verified during the analyses. The best rotary speed for the combustion chamber was selected to obtain proper afterburning of the bottom slag. Total organic carbon content was 2.9%. The test results were used to determine the basic economic indicators of the test system for evaluating the profitability of its construction. Simple payback time (SPB) for capital expenditures on the implementation of the project was 4 years. Copyright © 2015 Elsevier Ltd. All rights reserved.

  11. A remote engineering solution for automating a roller hearth kiln

    Directory of Open Access Journals (Sweden)

    João Bosco da Mota Alves

    2008-07-01

    Full Text Available Remote engineering (also known as online engineering may be defined as a combination of control engineering and telematics. In this area, specific activities require computacional skills in order to develop projects where electrical devives are monitored and / or controlled, in an intercative way, through a distributed network (e.g. Intranet or Internet. In our specific case, we will be dealing with an industrial plant. Within the last few years, there has been an increase in the number of activities related to remote engineering, which may be connected to the phenomenon of the large extension experienced by the Internet (e.g. bandwith, number of users, development tools, etc.. This increase opens new and future possibilities to the implementation of advance teleworking (or e-working positions. In this paper we present the architecture for a remote application, accessible through the Internet, able to monitor and control a roller hearth kiln, used in a ceramics industry for firing materials. The proposed architecture is based on a micro web server, whose main function is to monitor and control the firing process, by reading the data from a series of temperature sensors and by controlling a series of electronic valves and servo motors. This solution is also intended to be a low-cost alternative to other potential solutions. The temperature readings are obtained through K-type thermopairs and the gas flow is controlled through electrovalves. As the firing process should not be stopped before its complete end, the system is equipped with a safety device for that specific purpose. For better understanding the system to be automated and its operation we decided to develop a scale model (100:1 and experiment on it the devised solution, based on a Micro Web Server.

  12. Wet flue gas desulphurization and new fuels

    Energy Technology Data Exchange (ETDEWEB)

    Kiil, S.; Dam-Johansen, K.; Michelsen, M.L.

    1998-04-01

    This thesis describes experimental and theoretical investigations of wet flue gas desulphurization (FGD). A review of the current knowledge of the various rate determining steps in wet FDG plants is presented. The mechanism underlying the rate of dissolution of finely grained limestone particles was examined in a laboratory batch apparatus using acid titration. Three Danish limestones of different origin were tested. A transient, mass transport controlled, mathematical model was developed to describe the dissolution process. Model predictions were found to be qualitatively in good agreement with experimental data. Empirical correlations for the dimensionless mass transfer coefficients in a pilot plant (falling-film column) were determined. The presence of inert particles in the liquid phase was found to decrease the rate of gas phase mass transport with up to 15%, though the effect could not be correlated. A detailed model for a wet FGD pilot plant, based on the falling film principle, was developed. All important rate determining steps, absorption of SO{sub 2}, oxidation of HSO{sub 3}{sup -}, dissolution of limestone, and crystallisation of gypsum were included. Model predictions were compared to experimental data such as gas phase concentration profiles of SO{sub 2}, slurry pH-profiles, solids contents of slurry, liquid phase concentrations, and residual limestone in the gypsum. The possibility of co-firing straw and coal was investigated in a full-scale power plant. No effects on the overall performance of the wet FGD plant were observed, though laboratory experiments with fine dust and fly ash from the full-scale experiments showed a decrease in limestone reactivity. (EG) EFP-95. 45 refs.; Also ph.d. thesis of Soeren Kiil

  13. [Chemical composition and chromaticity characteristic of Jilan glaze of Ming and Qing official kilns].

    Science.gov (United States)

    Wu, Jun-ming; Zhang, Mao-lin; Li, Qi-jiang; Wu, Juan; Quan, Kui-shan; Cao, Jian-wen

    2012-08-01

    Color glazes of Ming and Qing official kilns are excellent representatives of the famous ancient Chinese porcelains. The study of official ware with Jilan glaze has been an important topic. But it made slow progress due to the rarity of samples with strict production management and using system. The recipes, chemical composition and chromaticity characteristic of the Jilan samples excavated from official kilns in the Ming and Qing dynasties were first discussed by systematical testing with the energy dispersive X-ray fluorescence (EDXRF) and color difference meter. The results showed that the porcelain stone content in Jilan bodies of official kiln in the Ming dynasty is higher than the samples of the Qing dynasty. The manganese content in Jilan glazes of the Ming dynasty is higher than that in the Qing dynasty, while the glaze ash addition and the lightness value in the glaze are opposite.

  14. Analysis of bluish-white porcelain of Fanchang kiln in Anhui province by INAA

    International Nuclear Information System (INIS)

    Yang Yuzhang; Zhang Juzhong

    2008-01-01

    The minor and trace elements in the bluish-white porcelain bodies of Fanchang kiln in different dynasties were determined by instrumental neutron activation analysis (INAA). Multivariable statistical analysis of the experimental data was carried out by SPSS software. The results show that the contents of Yb, Ta, Hf and Th varied notably between early and middle North Song Dynasty. The chemical compositions of Fanchang porcelain bodies can be divided into three groups corresponding to Five Dynasties, early Northern Song and middle Northern Song. Combined with the results of major elements analysis, we think that the raw materials of Fanchang kiln varied in different periods and the using up of fine raw materials was the main reason of Fanchang kiln's decline. (authors)

  15. Thermal decomposition of woody wastes contaminated with radioactive materials using externally-heated horizontal kiln

    International Nuclear Information System (INIS)

    Iwasaki, Toshiyuki; Kato, Shigeru; Yamasaki, Akihiro; Ito, Takuya; Suzuki, Seiichi; Kojima, Toshinori; Kodera, Yoichi; Hatta, Akimichi; Kikuzato, Masahiro

    2015-01-01

    Thermal decomposition experiments of woody wastes contaminated with radioactive materials were conducted using an externally-heated horizontal kiln in the work area for segregation of disaster wastes at Hirono Town, Futaba County, Fukushima Prefecture. Radioactivity was not detected in gaseous products of thermal decomposition at 923 K and 1123 K after passage through a trap filled with activated carbon. The contents of radioactive cesium ( 134 Cs and 137 Cs) were measured in the solid and liquid products of the thermal decomposition experiments and in the residues in the kiln after all of the experiments. Although a trace amount of radioactive cesium was found in the washing trap during the start-up period of operation at 923 K, most of the cesium remained in the char, including the residues in the kiln. These results suggest that most of the radioactive cesium is trapped in char particles and is not emitted in gaseous form. (author)

  16. the Danish cement industry

    OpenAIRE

    la Cour, Lisbeth Funding; Møllgård, Peter

    2001-01-01

    We test econometrically whether the sole Danish producer of cement holds a dominant position in the Danish market for (grey) cement. In import penetration tests, we find that its pricing and quantity decisions are independent of import price and quantity, implying that it can act to a considerable extent independently of its competitors. We also test whether it can act independently of its customers and find that its demand is inelastic with respect to its price. It thus holds a dominant posi...

  17. The influence of petrography, mineralogy and chemistry on burnability and reactivity of quicklime produced in Twin Shaft Regenerative (TSR) kilns from Neoarchean limestone (Transvaal Supergroup, South Africa)

    Science.gov (United States)

    Vola, Gabriele; Sarandrea, Luca; Della Porta, Giovanna; Cavallo, Alessandro; Jadoul, Flavio; Cruciani, Giuseppe

    2017-12-01

    This study evaluates the influence of chemical, mineralogical and petrographic features of the Neoarchean limestone from the Ouplaas Mine (Griqualand West, South Africa) on its burnability and quicklime reactivity, considering the main use as raw material for high-grade lime production in twin shaft regenerative (TSR) kilns. This limestone consists of laminated clotted peloidal micrite and fenestrate microbial boundstone with herringbone calcite and organic carbon (kerogen) within stylolites. Diagenetic modifications include hypidiotopic dolomite, micrite to microsparite recrystallization, stylolites, poikilotopic calcite, chert and saddle dolomite replacements. Burning and technical tests widely attest that the Neoarchean limestone is sensitive to high temperature, showing an unusual and drastically pronounced sintering or overburning tendency. The slaking reactivity, according to EN 459-2 is high for lime burnt at 1050 °C, but rapidly decreases for lime burnt at 1150 °C. The predominant micritic microbial textures, coupled with the organic carbon, are key-factors influencing the low burnability and the high sintering tendency. The presence of burial cementation, especially poikilotopic calcite, seems to promote higher burnability, either in terms of starting calcination temperature, or in terms of higher carbonate dissociation rate. In fact, the highest calcination velocity determined by thermal analysis is consistent with the highest slaking reactivity of the lower stratum of the quarry, enriched in poikilotopic calcite. Secondly, locally concentered dolomitic marly limestones, and sporadic back shales negatively affects the quicklime reactivity, as well. This study confirms that a multidisciplinary analytical approach is essential for selecting the best raw mix for achieving the highest lime reactivity in TSR kilns.

  18. Sulfoaluminate-belite cement from low-calcium fly ash and sulfur-rich and other industrial by-products

    Energy Technology Data Exchange (ETDEWEB)

    Arjunan, P.; Silsbee, M.R.; Roy, D.M.

    1999-08-01

    The study describes the preparation and characterization of an environmentally friendly cement with performance characteristics similar to those of Portland cement, from a lime kiln bag house dust, a low-calcium fly ash, and a scrubber sludge. Promising preliminary results show the formation of relatively low-temperature phases calcium sulfoaluminate (4CaO{center{underscore}dot}3Al{sub 2}O{sub 3}{center{underscore}dot}SO{sub 3}) and dicalcium silicate (2CaO{center{underscore}dot}SiO{sub 2}) at {approximately} 1,250 C if nodulized raw means used for clinker preparation and at 1,175 C if powdered raw meal is used as compared to the {approximately} 1,500 C sintering temperature required for Portland cement. Phases of the developed cements were predicted using modified Bogue calculations. Isothermal calorimetric measurements indicate the hydration properties of the cements are comparable to ordinary Portland cement. Mechanical properties and microstructural evaluations also were carried out.

  19. COMPARISON BETWEEN WOOD DRYING DEFECT SCORES: SPECIMEN TESTING X ANALYSIS OF KILN-DRIED BOARDS

    OpenAIRE

    Djeison Cesar Batista; Márcio Pereira da Rocha; Ricardo Jorge Klitzke

    2015-01-01

    It is important to develop drying technologies for Eucalyptus grandis lumber, which is one of the most planted species of this genus in Brazil and plays an important role as raw material for the wood industry. The general aim of this work was to assess the conventional kiln drying of juvenile wood of three clones of Eucalyptus grandis. The specific aims were to compare the behavior between: i) drying defects indicated by tests with wood specimens and conventional kiln-dried boards; and ii) ph...

  20. Reducing firing of an early pottery making kiln at Batan Grande, Peru: A Moessbauer study

    International Nuclear Information System (INIS)

    Wagner, U.; Gebhard, R.; Haeusler, W.; Hutzelmann, T.; Riederer, J.; Shimada, I.; Sosa, J.; Wagner, F.E.

    1999-01-01

    Material from field firing experiments using a 2,700-year old Formative kiln at Batan Grande, Peru, was studied by X-ray diffraction and Moessbauer spectroscopy. The experiments explore the technology involved in producing the gray and black reduced ware for which Cupisnique and other Formative ceramics are justly known. During firing, the iron-bearing compounds in clays undergo characteristic changes which depend on kiln temperature and atmosphere. These changes can be observed in the Moessbauer spectra. By comparing spectra of an appropriate clay fired in field experiments and in the laboratory with the spectra of ancient ceramics, a description of Formative firing techniques in a reducing environment is attempted

  1. Fuzzy modeling and control of the calcination process in a kiln

    International Nuclear Information System (INIS)

    Ramirez, M.; Haber, R.

    1999-01-01

    Calcination kilns are strongly nonlinear, multivariable processes, that only can be modeled with great uncertainty. In order to get a quality product and ensure the process efficiency, the controller must keep a prescribed temperature profile optimizing the fuel consumption. In this paper, a design methodology of a multivariable fuzzy controller for a nickel calcination kiln is presented. The controller structure is a classical one, and uses the Mamdani fuzzy inference system. In simulation results the fuzzy controller exhibits a great robustness in presence of several types of disturbances, and a better performance than the PID in same conditions is observed. (author)

  2. The Earliest Chinese Proto-Porcelain Excavated from Kiln Sites: An Elemental Analysis

    OpenAIRE

    Li, Yu; Zhang, Bin; Cheng, Huansheng; Zheng, Jianming

    2015-01-01

    In June 2012, the Piaoshan kiln site was excavated in Huzhou, Zhejiang Province, which hitherto proved to be the earliest known Chinese proto-porcelain kiln. Judging from the decorative patterns of unearthed impressed stoneware and proto-porcelain sherds, the site was determined to date to the late Xia (c. 2070-c. 1600 BC), the first dynasty of China. Here, we report on proton-induced X-ray emission analyses of 118 proto-porcelain and 35 impressed stoneware sherds from Piaoshan and five subse...

  3. Experimental Studies of CO2 Capturing from the Flue Gases

    Directory of Open Access Journals (Sweden)

    Ehsan Rahmandoost

    2014-10-01

    Full Text Available CO2 emissions from combustion flue gases have turned into a major factor in global warming. Post-combustion carbon capture (PCC from industrial utility flue gases by reactive absorption can substantially reduce the emissions of the greenhouse gas CO2. To test a new solvent (AIT600 for this purpose, a small pilot plant was used. This paper presents the results of studies on chemical methods of absorbing CO2 from flue gases with the new solvent, and evaluates the effects of operating conditions on CO2 absorption efficiency. CO2 removal rate of the AIT600 solvent was higher in comparison to the conventional monoethanolamine (MEA solvent. The optimized temperature of the absorber column was 60 °C for CO2 absorption in this pilot plant. The overall absorption rate (Φ and the volumetric overall mass transfer coefficient (KGaV were also investigated.

  4. The application of CFD modelling to support the reduction of CO2 emissions in cement industry

    International Nuclear Information System (INIS)

    Mikulčić, Hrvoje; Vujanović, Milan; Fidaros, Dimitris K.; Priesching, Peter; Minić, Ivica; Tatschl, Reinhard; Duić, Neven; Stefanović, Gordana

    2012-01-01

    The cement industry is one of the leading producers of anthropogenic greenhouse gases, of which CO 2 is the most significant. Recently, researchers have invested a considerable amount of time studying ways to improve energy consumption and pollutant formation in the overall cement manufacturing process. One idea involves dividing the calcination and clinkering processes into two separate furnaces. The calcination process is performed in a calciner while the clinkering process takes place in a rotary kiln. As this is new technology in the cement manufacturing process, calciners are still in the research and development phase. The purpose of this paper is to demonstrate the potential of CFD to support the design and optimization of calciners, whose use appears to be essential in reduction of CO 2 emission during cement production. The mathematical model of the calcination process was developed, validated and implemented into a commercial CFD code, which was then used for the analysis. From the results obtained by these simulations, researchers will gain an in-depth understanding of all thermo-chemical reactions in a calciner. This understanding can be used to optimize the calciner's geometry, to make production more efficient, to lower pollutant formation and to subsequently reduce greenhouse gas emissions. -- Highlights: ► The potential of CO 2 emissions reduction, by using a cement calciner was presented. ► When a cement calciner is used, CO 2 emissions reduction of 3–4% can be achieved. ► The calcination model was developed, validated, and then used for the analysis. ► Shown method can be applied for investigation and optimization of cement calciners.

  5. A new step in cement plant bypass technology; Une nouvelle avancee pour les by-pass en cimenterie

    Energy Technology Data Exchange (ETDEWEB)

    Civiel, G. [Technip, 92 - Rueil-Malmaison (France)

    2001-12-01

    The demand of valorizing more and more waste fuel in cement industry results in an increase of volatile element quantities in kiln system, particularly chlorine. In 'Ciment, Betons, Platres, Chaux' no 849 May-June 2001, we made reference to the two new approaches developed by TECHNIP CL to solve the problem of the volatile elements in clinker burning lines: the raw meal curtain and the Taiheyo by-pass. The following article is focused on the second system. (author)

  6. Non-carbon sorbents for mercury removal from flue gases

    Energy Technology Data Exchange (ETDEWEB)

    Alptekin, G.O.; Dubovik, M.; Cesario, M. [TDA Research Inc., Wheat Ridge, CO (United States)

    2005-07-01

    TDA Research Inc. is developing a new sorbent that can effectively remove mercury from flue gases. It is made of non-carbon based materials and will therefore not alter the properties of the fly ash. The sorbent can be produced as an injectable powder. The paper summarises the initial testing results of the new sorbent. The sorbent exhibited 7.5 to 11.0 mg/g mercury absorption capacity under representative flue gas streams depending on the operating temperature and gas hourly space velocity. The sorbent also showed resistance to sulfur poisoning by sulfur dioxide. 6 refs., 3 figs., 1 tab.

  7. Dosimetry for combustion flue gas treatment with electron beam

    Energy Technology Data Exchange (ETDEWEB)

    Mehta, K.; Bułka, S.; Sun, Y. [Institute of Nuclear Chemistry and Technology, Warsaw (Poland)

    2011-07-01

    The electron beam treatment of flue gas is one of the new technologies. There are several reasons for carrying out dosimetry at various phases of the project as understanding the process and optimizing the equipment, for process control and for troubleshooting in case of malfunction etc. The main challenge in measuring dose for flue gas applications is that the medium being irradiated is gaseous. Two general approaches for dose measurements are: adding/placing some dosimeters in the reaction vessel (gas) and using the components of the gas itself as a dosimeter. Various techniques and methods have been tried which are discussed in this paper. (author)

  8. 7 CFR 30.36 - Class 1; flue-cured types and groups.

    Science.gov (United States)

    2010-01-01

    ...-cured, produced principally in the Piedmont sections of Virginia and North Carolina. (b) Type 11b. That... lying between the Piedmont and coastal plains regions of Virginia and North Carolina. (c) Type 12. That type of flue-cured tobacco commonly known as Eastern Flue-cured or Eastern Carolina Flue-cured...

  9. High-resolution dating of ancient ceramic kilns in Thailand, Laos and Burma by radiocarbon and palaeomagnetism

    International Nuclear Information System (INIS)

    Barbetti, M.; Hein, D.

    1997-01-01

    Full text: Radiocarbon dating is widely used on organic samples, especially wood, charcoal and bone. Classical techniques use samples of several grams, but only a few milligrams is needed for measurements by Accelerator Mass Spectrometry (AMS). Palaeomagnetic techniques are readily applicable to the study of ancient kilns. Core samples are drilled from the walls and floors, and oriented before being detached and measured on a sensitive spinner magnetometer in a laboratory. Resolution of a quarter of a century at 95% confidence can be achieved in favourable circumstances but only at certain periods of time. Radiocarbon dating shows that the earliest stoneware ceramics are from the 11th - 12th centuries AD and palaeomagnetism indicates that many in-ground kilns are of this age. Kilns of this type, which were hollowed out in sediments near river banks or old terraces, are found near Sisatchanalai in north-central Thailand and near Luang Prabang in northern Laos; they are similar in age to the Khmer-type kilns found at Suphanburi in central Thailand. A different type of kiln, constructed of bricks and located above-ground, appears towards the end of the 13th century AD. One of the earliest surface kilns at Sisatchanalai has a well determined date of 1290 ± 15 AD (calibrated radiocarbon age, 95% confidence).There is an overlap of the two technologies; stratigraphy and palaeomagnetic results show that in-ground and above-ground brick kilns continue almost side-by-side throughout the 14th century AD. One of the latest in-ground kilns at Sisatchanalai has a date of 1410 ± 25 AD (calibrated radiocarbon age, 95% confidence). There are many brick kilns belonging to the l5th century AD at Sisatchanalai, and they appear then at other sites in north-central Thailand (e.g., Sukhothai and Phitsanulok) and in Burma (e.g., Lagumbyee). In-ground kilns continue to be used in northern Laos even in the 15th century AD. The latest brick kilns at Sisatchanalai are 16th and possibly 17th

  10. Physico-chemical and optical properties of combustion-generated particles from coal-fired power plant, automobile and ship engine and charcoal kiln.

    Science.gov (United States)

    Kim, Hwajin

    2015-04-01

    Similarities and differences in physico-chemical and optical properties of combustion generated particles from various sources were investigated. Coal-fired power plant, charcoal kiln, automobile and ship engine were major sources, representing combustions of coal, biomass and two different types of diesel, respectively. Scanning electron microscopy (SEM), high resolution transmission electron microscopy (HRTEM) and energy-dispersive X-ray spectroscopy (EDX) equipped with both SEM and HRTEM were used for physico-chemical analysis. Light absorbing properties were assessed using a spectrometer equipped with an integrating sphere. Particles generated from different combustion sources and conditions demonstrate great variability in their morphology, structure and composition. From coal-fired power plant, both fly ash and flue gas were mostly composed of heterogeneously mixed mineral ash spheres, suggesting that the complete combustion was occurred releasing carbonaceous species out at high temperature (1200-1300 °C). Both automobile and ship exhausts from diesel combustions show typical features of soot: concentric circles comprised of closely-packed graphene layers. However, heavy fuel oil (HFO) combusted particles from ship exhaust demonstrate more complex compositions containing different morphology of particles other than soot, e.g., spherical shape of char particles composed of minerals and carbon. Even for the soot aggregates, particles from HFO burning have different chemical compositions; carbon is dominated but Ca (29.8%), S (28.7%), Na(1%), and Mg(1%) are contained, respectively which were not found from particles of automobile emission. This indicates that chemical compositions and burning conditions are significant to determine the fate of particles. Finally, from biomass burning, amorphous and droplet-like carbonaceous particles with no crystallite structure are observed and they are generally formed by the condensation of low volatile species at low

  11. Cement for Oil Well Cementing Operations in Ghana

    African Journals Online (AJOL)

    Michael

    For Portland cement to qualify as oil well cement, the chemical and physical properties must meet ..... Reservoir Engineering, Stanford University,. Stanford, California, pp. ... Construction”, PhD Thesis, Kwame Nkrumah. University of Science ...

  12. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2001-10-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  13. Determination of Penetration Depth of 800 keV Electron Beam into Coal Fired Power Plant Flue Gas at in a Electron Beam Machine Flue Gas Treatment System

    International Nuclear Information System (INIS)

    Rany Saptaaji

    2008-01-01

    Penetration depth calculation of 800 keV electron beam into flue gas from coal fired power plan is presented in this paper. Electron Beam for Flue Gas Treatment (EB-FGT) is a dry treatment process using electron beam to simultaneously reduce SO 2 and NO x . Flue gas irradiation produces active radicals and then reaction with SO 2 and NO x produces nitrate acid and sulphate acid. Process vessel is needed in this process as reaction container of flue gas with electron beam. The calculation of electron beam penetration depth into flue gas is used to determine the process vessel dimension. The result of calculation of optimum penetration depth of 800 keV electron beam into flue gas is 188.67 cm. (author)

  14. CFD analysis of a full-scale ceramic kiln module under actual operating conditions

    Science.gov (United States)

    Milani, Massimo; Montorsi, Luca; Stefani, Matteo; Venturelli, Matteo

    2017-11-01

    The paper focuses on the CFD analysis of a full-scale module of an industrial ceramic kiln under actual operating conditions. The multi-dimensional analysis includes the real geometry of a ceramic kiln module employed in the preheating and firing sections and investigates the heat transfer between the tiles and the burners' flame as well as the many components that comprise the module. Particular attention is devoted to the simulation of the convective flow field in the upper and lower chambers and to the effects of radiation on the different materials is addressed. The assessment of the radiation contribution to the tiles temperature is paramount to the improvement of the performance of the kiln in terms of energy efficiency and fuel consumption. The CFD analysis is combined to a lumped and distributed parameter model of the entire kiln in order to simulate the module behaviour at the boundaries under actual operating conditions. Finally, the CFD simulation is employed to address the effects of the module operating conditions on the tiles' temperature distribution in order to improve the temperature uniformity as well as to enhance the energy efficiency of the system and thus to reduce the fuel consumption.

  15. Pulmonary dysfunctions, oxidative stress and DNA damage in brick kiln workers.

    Science.gov (United States)

    Kaushik, R; Khaliq, F; Subramaneyaan, M; Ahmed, R S

    2012-11-01

    Brick kilns in the suburban areas in developing countries pose a big threat to the environment and hence the health of their workers and people residing around them. The present study was planned to assess the lung functions, oxidative stress parameters and DNA damage in brick kiln workers. A total of 31 male subjects working in brick kiln, and 32 age, sex and socioeconomic status matched controls were included in the study. The lung volumes, capacities and flow rates, namely, forced expiratory volume in first second (FEV(1)), forced vital capacity (FVC), FEV(1)/FVC, expiratory reserve volume, inspiratory capacity (IC), maximal expiratory flow when 50% of FVC is remaining to be expired, maximum voluntary ventilation, peak expiratory flow rate and vital capacity were significantly decreased in the brick kiln workers. Increased oxidative stress as evidenced by increased malonedialdehyde levels and reduced glutathione content, glutathione S-transferase activity and ferric reducing ability of plasma were observed in the study group when compared with controls. Our results indicate a significant correlation between oxidative stress parameters and pulmonary dysfunction, which may be due to silica-induced oxidative stress and resulting lung damage.

  16. Palaeointensity determination on an early medieval kiln from Switzerland and the effect of cooling rate

    Science.gov (United States)

    Donadini, F.; Kovacheva, M.; Kostadinova, M.; Hedley, I. G.; Pesonen, L. J.

    The archaeomagnetic intensity reference curve for Western Europe lacks data during the period from 600 to 1000 AD. Baked clay from the walls of a pottery kiln at Reinach (Switzerland), archaeologically dated to the beginning of the 9th century AD, and having a 14C date of 1250 ± 50 BP, was investigated in order to refine the ancient geomagnetic field intensity during this period. A previous study to test the suitability of the material has shown that the magnetic properties of the baked clay from this Reinach kiln are appropriate for an archaeomagnetic study, and furthermore an archaeomagnetic directional date agrees well with the 14C date. A series of palaeointensity measurements was carried out in Sofia (Bulgaria). Here we present the results obtained from the same material, as performed in Helsinki (Finland) using different techniques. The comparison of the results shows significant differences between the two datasets. Based on the literature data, the discrepancy can be explained in terms of the different cooling rates of the samples used during the experiments in the two laboratories. Nevertheless, the results show that the geomagnetic field intensity had a high mean value of 86.85 ± 1.49 μT when the kiln was last used. This observation is consistent with recent studies from France covering the period during which the Reinach kiln functioned.

  17. Provenance and indirect dating study on Hongzhou Kiln porcelains by INAA

    International Nuclear Information System (INIS)

    Feng, X.Q.; Feng, S.L.; Fan, C.S.; Zhang, W.J.; Quan, K.S.

    2005-01-01

    Hongzhou Kiln is one of the six leading celadon kilns in Tang Dynasty and plays an important role in the history of Chinese ceramics for its diverse decoration styles and innovative technology. Archaeologists divided Hongzhou Kiln production into 8 periods, i.e. Eastern Han and Eastern Wu, Western Jin, Eastern Jin, Southern Dynasties, Sui, Early Tang, Middle Tang, Late Tang and Five Dynasties. Up to now, 26 kiln sites have been discovered and excavated. A study on the chemical composition of the porcelains of different periods and provenance will help to know the developing process of Hongzhou celadon such as variation of raw materials, recipes, manufacturing technology, causes of prosperity and decline, etc. Over 200 sherds were collected and their body samples were analyzed by INAA. The compositional differences between samples with the same period but different provenance were observed. The contents of Na, Rb, Ba, Fe, Th, U, etc were found to be different among samples from different periods, which implies they may be used to identify the manufacturing age. The analytical data were further processed by principal component analysis (PCA). The statistical results show that all the sherds can be classified into 5 groups, (1) Eastern Han and Eastern Wu; (2) Western Jin, Eastern Jin and Southern Dynasties; (3) Sui; (4) Early Tang and Middle Tang; (5) Late Tang and Five Dynasties.

  18. Respiratory Abnormalities among Occupationally Exposed, Non-Smoking Brick Kiln Workers from Punjab, India.

    Science.gov (United States)

    Tandon, Supriya; Gupta, Sharat; Singh, Sharanjeet; Kumar, Avnish

    2017-07-01

    Brick manufacturing industry is one of the oldest and fast-growing industries in India that employs a large section of people. Brick kiln workers are occupationally exposed to air pollutants. Nonetheless, only a few studies have so far been conducted on their respiratory health. To investigate the extent of respiratory impairment in brick kiln workers and to correlate it with the duration of exposure. A cross-sectional study was conducted. Spirometric parameters of 110 non-smoking male brick kiln workers aged 18-35 years in Patiala district, Punjab, India, were compared with an age-matched comparison group of 90 unexposed individuals. Brick kiln workers showed a significant (pworkers was associated with the duration of exposure. In workers with >8 years of exposure, the mean values of FEV 1 (1.92 L), FVC (2.01 L), FEF 25-75% (2.19 L/s) and PEFR (4.81 L/s) were significantly (pworkers with workers.

  19. Experimental and theoretical investigation on unburned coal char burnout in a pilot-scale rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Federico Cangialosi; Francesco Di Canio; Gianluca Intini; Michele Notarnicola; Lorenzo Liberti; Giulio Belz; Pompilio Caramuscio [Technical University of Bari, Taranto (Italy). Department of Environmental Engineering and Sustainable Development

    2006-11-15

    Oxidation reactivity studies are imperative for improving carbon re-burn technologies and valuing the heat content of unburned carbon within coal combustion ashes. Non-isothermal, thermal gravimetric analysis (TGA) was used to examine the oxidation kinetics of unburned carbon in coal combustion fly ashes having different particle size distributions; TGA results were related to combustion efficiencies as measured in a bench-scale rotary kiln. The activation energy and pre-exponential factor were determined for the chemically-controlled reaction regime; the transition temperatures between chemically-controlled and partially diffusion-controlled combustion regimes were obtained for unburned carbon particles of different sizes. After the oxidation reaction rates were evaluated, the residence time distribution (RTD) of fly ashes in the rotary kiln were experimentally measured and the mean residence times related to process parameters, including the rotating velocity and kiln inclination. By comparing these results with an advective-dispersive model, the axial dispersion coefficient of fly ashes was determined. The reaction rates obtained by thermal analyses and the RTDs were used to predict combustion efficiencies within the kiln and oxidation conditions of unburned carbon using various processing options. 21 refs., 6 figs., 4 tabs.

  20. PIV analysis of merging flow in a simplified model of a rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Larsson, I.A.S.; Granstroem, B.R.; Lundstroem, T.S. [Luleaa University of Technology, Division of Fluid and Experimental Mechanics, Luleaa (Sweden); Marjavaara, B.D. [LKAB, Kiruna (Sweden)

    2012-08-15

    Rotary kilns are used in a variety of industrial applications. The focus in this work is on characterizing the non-reacting, isothermal flow field in a rotary kiln used for iron ore pelletization. A downscaled, simplified model of the kiln is experimentally investigated using particle image velocimetry. Five different momentum flux ratios of the two inlet ducts to the kiln are investigated in order to evaluate its effect on the flow field in general and the recirculation zone in particular. Time-averaged and phase-averaged analyses are reported, and it is found that the flow field resembles that of two parallel merging jets, with the same characteristic flow zones. The back plate separating the inlet ducts acts as a bluff body to the flow and creates a region of reversed flow behind it. Due to the semicircular cross-section of the jets, the wake is elongated along the walls. Conclusions are that the flow field shows a dependence on momentum flux ratio of the jets; as the momentum flux ratio approaches unity, there is an increasing presence of von Karman-type coherent structures with a Strouhal number of between 0.16 and 0.18. These large-scale structures enhance the mixing of the jets and also affect the size of the recirculation zone. It is also shown that the inclination of the upper inlet duct leads to a decrease in length of the recirculation zone in certain cases. (orig.)

  1. The Earliest Chinese Proto-Porcelain Excavated from Kiln Sites: An Elemental Analysis.

    Science.gov (United States)

    Li, Yu; Zhang, Bin; Cheng, Huansheng; Zheng, Jianming

    2015-01-01

    In June 2012, the Piaoshan kiln site was excavated in Huzhou, Zhejiang Province, which hitherto proved to be the earliest known Chinese proto-porcelain kiln. Judging from the decorative patterns of unearthed impressed stoneware and proto-porcelain sherds, the site was determined to date to the late Xia (c. 2070-c. 1600 BC), the first dynasty of China. Here, we report on proton-induced X-ray emission analyses of 118 proto-porcelain and 35 impressed stoneware sherds from Piaoshan and five subsequent kiln sites in the vicinity. Using principal components analysis on the major chemical compositions, we reveal the relationships between impressed stoneware and proto-porcelain samples from the six kiln sites. The sherds from different sites have distinctive chemical profiles. The results indicate that the raw materials were procured locally. We find a developmental tendency for early glazes towards mature calcium-based glaze. It is most likely that woody plant ashes with increased calcia-potash ratios were applied to the formula.

  2. The Earliest Chinese Proto-Porcelain Excavated from Kiln Sites: An Elemental Analysis.

    Directory of Open Access Journals (Sweden)

    Yu Li

    Full Text Available In June 2012, the Piaoshan kiln site was excavated in Huzhou, Zhejiang Province, which hitherto proved to be the earliest known Chinese proto-porcelain kiln. Judging from the decorative patterns of unearthed impressed stoneware and proto-porcelain sherds, the site was determined to date to the late Xia (c. 2070-c. 1600 BC, the first dynasty of China. Here, we report on proton-induced X-ray emission analyses of 118 proto-porcelain and 35 impressed stoneware sherds from Piaoshan and five subsequent kiln sites in the vicinity. Using principal components analysis on the major chemical compositions, we reveal the relationships between impressed stoneware and proto-porcelain samples from the six kiln sites. The sherds from different sites have distinctive chemical profiles. The results indicate that the raw materials were procured locally. We find a developmental tendency for early glazes towards mature calcium-based glaze. It is most likely that woody plant ashes with increased calcia-potash ratios were applied to the formula.

  3. Assessment of macro and micro nutrients around brick kilns agricultural environment

    Directory of Open Access Journals (Sweden)

    Abdul Halim Farhad Sikder

    2016-03-01

    Full Text Available Brick kiln is well known as one of the main sources of air pollution; however, the pollutants produced from it do not remain in the air, they ultimately fall down to the soil and pollute the surroundings, therefore, this study was carried out to assess the status of macro (N, P, K and S and micro nutrients (Fe, Mn and Zn, Cu in the agricultural environment near the brick kilns of Young Brahmaputra and Jamuna Floodplain soils. Composite soil and plant samples were collected from four distances such as 250 m, 500 m, 1000 m, and 1500 m in three different sites. Sulphur (2352–3378 mg kg−1, Zn (86–156 mg kg−1 and Cu (24.7–46.9 mg kg−1 are found in the elevated levels near brick kiln soils that is released due to burning of poor quality coal and fire woods. The alarming news is that plant uptake of S and micro nutrients in the nearest areas of the brick kilns are significantly higher than the areas far from the brick production and their concentration ranges from 23 mg kg−1 to 101 mg kg−1 for Zn, 10–41 mg kg−1 for Cu, 35–1309 mg kg−1 for Fe, 26–126 mg kg−1 for Mn and 2590–mg kg−1 for S. Data indicates both soil and plant received maximum amount of micronutrients and S concentrations within 500–1000 m distances from brick kilns. Iron and Mn concentrations vary within a permissible limit but the plant uptake is high. Nitrogen concentrations is increasing with the distance from the brick kilns in both soils and plants but no definite pattern of P and K accumulation was found. Research suggested avoiding agricultural practice nearby brick kiln soils due to micronutrient contamination in order to preserve adjoined agricultural environment.

  4. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE–RBS

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Z. [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Zhang, K. [School of History and Culture, Sichuan University, Chengdu 610064 (China); Xia, C.D.; Liu, M.T.; Zhu, J.J. [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); An, Z., E-mail: anzhu@scu.edu.cn [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Bai, B., E-mail: baibin@scu.edu.cn [School of History and Culture, Sichuan University, Chengdu 610064 (China)

    2015-03-01

    Highlights: •We analyzed 61 unearthed porcelain shards in Yuan Dynasty by PIXE–RBS. •An electron gun was installed to solve the electric charge accumulations. •The factor analysis was performed for the element compositions. •The “exotic group” porcelain samples unearthed were produced locally. -- Abstract: A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271–1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB{sub 6} crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907–960 A.D.) had been

  5. Workshop on sulfur chemistry in flue gas desulfurization

    Energy Technology Data Exchange (ETDEWEB)

    Wallace, W.E. Jr.

    1980-05-01

    The Flue Gas Desulfurization Workshop was held at Morgantown, West Virginia, June 7-8, 1979. The presentations dealt with the chemistry of sulfur and calcium compounds in scrubbers. DOE and EPRI programs in this area are described. Ten papers have been entered individually into EDB and ERA. (LTN)

  6. Mechanical, Hygric and Thermal Properties of Flue Gas Desulfurization Gypsum

    Directory of Open Access Journals (Sweden)

    P. Tesárek

    2004-01-01

    Full Text Available The reference measurements of basic mechanical, thermal and hygric parameters of hardened flue gas desulfurization gypsum are carried out. Moisture diffusivity, water vapor diffusion coefficient, thermal conductivity, volumetric heat capacity and linear thermal expansion coefficient are determined with the primary aim of comparison with data obtained for various types of modified gypsum in the future. 

  7. The benefits of flue gas recirculation in waste incineration.

    Science.gov (United States)

    Liuzzo, Giuseppe; Verdone, Nicola; Bravi, Marco

    2007-01-01

    Flue gas recirculation in the incinerator combustion chamber is an operative technique that offers substantial benefits in managing waste incineration. The advantages that can be obtained are both economic and environmental and are determined by the low flow rate of fumes actually emitted if compared to the flue gas released when recirculation is not conducted. Simulations of two incineration processes, with and without flue gas recirculation, have been carried out by using a commercial flowsheeting simulator. The results of the simulations demonstrate that, from an economic point of view, the proposed technique permits a greater level of energy recovery (up to +3%) and, at the same time, lower investment costs as far as the equipment and machinery constituting the air pollution control section of the plant are concerned. At equal treatment system efficiencies, the environmental benefits stem from the decrease in the emission of atmospheric pollutants. Throughout the paper reference is made to the EC legislation in the field of environmental protection, thus ensuring the general validity in the EU of the foundations laid and conclusions drawn henceforth. A numerical example concerning mercury emission quantifies the reported considerations and illustrates that flue gas recirculation reduces emission of this pollutant by 50%.

  8. Emission of gaseous organic pollutants and flue gas treatment technology

    International Nuclear Information System (INIS)

    Chmielewski, A.G.; Sun, Y.

    2007-01-01

    Gaseous organic pollutants are emitted into atmosphere from various sources, creating a threat to the environment and man. New, economical technologies are needed for flue gas treatment. Emission sources of pollutants are reviewed and different treatment technologies are discussed in this report. (authors)

  9. Handwriting on the power plant wall: flue gas treatment

    Energy Technology Data Exchange (ETDEWEB)

    Troupe, J.S.

    1979-08-01

    This paper reviews the present state of flue gas treatment technology. Describes the operation of four basic types of devices used by electric utilities:- mechanical dust collectors, electrostatic precipitators, wet scrubbers and fabric filters. Considers their reliability and cost, and outlines possible future trends.

  10. 7 CFR 29.1019 - Flue-cured.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Flue-cured. 29.1019 Section 29.1019 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing... tobacco; or tobacco cured by some other process which accomplishes the same results. [42 FR 21092, Apr. 25...

  11. Study of provenance properties on ancient porcelain of Yue Kiln at Si-long-kou with NAA

    International Nuclear Information System (INIS)

    Feng Songlin; Fan Dongyu; Feng Xiangqian; Cheng Lin; Lei Yong; Xu Qing; Quan Huishan; Shen Yueming; Zhou Zhexi; Zhang Wenjiang

    2005-01-01

    Chinese ancient porcelain history has lasted about three thousands years from Shang Dynasty (1100∼1600 BC). A large amount of ancient porcelain sherds with accuracy provenance and ages were excavated from a lot of kiln sites in China. Archaeologists and ceramic experts have recognized and researched it with excavated stratum, utensil shape, body quality, glaze color and painting pattern. However, the appearance characteristic of some ancient porcelain manufactured in different kilns is similar. Therefore, it is still difficult to identify the provenance and ages of the samples excavated from some sites using traditional methods. Up, to now, many problems of Chinese ancient porcelain are confused for archaeologist and collecting experts. The elemental composition of ancient porcelain shows certain information of provenance and age. Especially, the sorts and contents of the elements in porcelain didn't change, so it is very useful to determine the provenance of ancient porcelain with elemental composition characteristics. Provenance characteristic is the important scientific information to identify ancient porcelain wares excavated from sites and graves. The porcelain samples of Si-Long-Kou Yue kiln in Zhejiang Province of china have been analyzed with NAA in this paper. The provenance characteristic was compared with it of Hong-Zhou kiln of Jiang-Xi Province and Yao-Zhou kiln of Shan-Xi Province. The experimental data were studied with statistic methods. The results show that the chemical compositions of porcelain body samples for three kilns were different. The difference was been able identified. The porcelain body materials of both Si-Long-Kou Yue kiln and Hong-Zhou kiln of Jiang-Xi were similar. The samples of Yao-Zhou kiln in north of China existed obvious difference.

  12. Case study: evaluation of continuos blending silos in the cement industry, by the aid of tracer techniques; Caso de estudio: Evaluacion de silos continuos de homogenizacion en la industria del cemento, utilizando tecnicas de radiotrazadores

    Energy Technology Data Exchange (ETDEWEB)

    Sebastian, C; Maghella, G; Mamani, E [Direccion de Aplicaciones. Instituto Peruano de Energia Nuclear, Lima (Peru)

    2000-12-01

    Besides the actual burning process in cement manufacture, particular importance is attached to raw material preparation and homogenization, not only because of the quality of the kiln fed and therefore of the produced cement, but also because of the economy of the kiln operation, which significantly depends on the uniformity of the chemical composition of the material. As a result, the blending process of the cement raw material, before burning, is a basic stage of cement technology production. In this case, the pneumatic homogenization process is studied in a silo with a great storing and processing capacity. The objective is to evaluate the parameters which influence in the continuos operation. The method allows us to determine the optimal blending parameters, through the observation of the movement and distribution of the different fractions of fine dust raw meal, labelled with La-140 as tracer. Changes in blending according to time are discussed as well as the influence of the silo design on the degree of homogenization. It was showed that the silo blending operation has a strong influence on the production of good-quality cement as well as the implications on energy saving.

  13. Carbon dioxide capture from a cement manufacturing process

    Science.gov (United States)

    Blount, Gerald C [North Augusta, SC; Falta, Ronald W [Seneca, SC; Siddall, Alvin A [Aiken, SC

    2011-07-12

    A process of manufacturing cement clinker is provided in which a clean supply of CO.sub.2 gas may be captured. The process also involves using an open loop conversion of CaO/MgO from a calciner to capture CO.sub.2 from combustion flue gases thereby forming CaCO.sub.3/CaMg(CO.sub.3).sub.2. The CaCO.sub.3/CaMg(CO.sub.3).sub.2 is then returned to the calciner where CO.sub.2 gas is evolved. The evolved CO.sub.2 gas, along with other evolved CO.sub.2 gases from the calciner are removed from the calciner. The reactants (CaO/MgO) are feed to a high temperature calciner for control of the clinker production composition.

  14. Flue gas condensing with heat pump; Roekgaskondensering med vaermepump

    Energy Technology Data Exchange (ETDEWEB)

    Axby, Fredrik; Pettersson, Camilla [Carl Bro Energikonsult AB, Malmoe (Sweden)

    2004-11-01

    Flue gas condensing is often both a technically and economically efficient method to increase the thermal efficiency in a plant using fuels with high moisture and/or high hydrogen content. The temperature of the return water in district heating systems in Sweden is normally 50 deg C, which gives quite high efficiency for a flue gas condenser. The flue gas after the flue gas condenser still contains energy that to some extent can be recovered by a combustion air humidifier or a heat pump. The object of this project is to technically and economically analyse flue gas condensing with heat pump. The aim is that plant owners get basic data to evaluate if a coupling between a flue gas condenser and a heat pump could be of interest for their plant. With a heat pump the district heating water can be 'sub cooled' to increase the heat recover in the flue gas condenser and thereby increase the total efficiency. The project is set up as a case study of three different plants that represent different types of technologies and sizes; Aabyverket in Oerebro, Amagerforbraending in Copenhagen and Staffanstorp district heating central. In this report a system with a partial flow through the condenser of the heat pump is studied. For each plant one case with the smallest heat pump and a total optimization regarding total efficiency and cost for investment has been calculated. In addition to the optimizations sensitivity analyzes has been done of the following parameters: Moisture in fuel; Type of heat pump; Temperature of the return water in the district heating system; and, Size of plant. The calculations shows that the total efficiency increases with about 6 % by the installation of the heat pump at a temperature of the return water in the district heating system of 50 deg C at Aabyverket. The cost for production of heat is just below 210 kr/MWh and the straight time for pay-off is 5,4 years at 250 kr/MWh in heat credit and at 300 kr/MWh in basic price for electricity. The

  15. Occupational Health Hazards of Women Working in Brick Kiln and Construction Industry

    Directory of Open Access Journals (Sweden)

    V. G Vaidya

    2015-01-01

    Full Text Available Background: In brick kiln and construction industry the exposure to carbon monoxide and silica dust is the most common occupational hazard to the workers in these industries. A study on occupational health hazards of working women in these two unorganized sectors was undertaken by Lokmanya Medical Research Centre. Objectives: To study the effect of work site environment on the health of the women working in brick kiln and construction industry. An attempt was also made to study the seasonal changes in the concentration of carbon monoxide and dust at the worksite. Material and Methods: A cross-sectional study was conducted among the working women (age 18-40 years at brick kilns and construction sites during summer and winter season. They were examined primarily to assess the effect of working environment on health. Gasteck Detector Pump of model 800 and air sampling instrument (SKC Air Check–52 were used to measure concentration of carbon monoxide and dust in the air respectively. Results: There were 66% of women who were in the age group of 18-40 years and most of them (94% were married. At brick kiln sites, average CO exposure was 62.8 ppm and 55.5 ppm and average dust exposure was 3 3 146.1 mg/m and 91.4 mg/m in summer and winter season respectively.At construction sites, average dust exposure was 41.5 ppm and 90.8 ppm in summer and winter. Conclusion: Both exposure to CO and dust were more in summer than in winter in brick kiln industry whereas in construction industry the exposure to dust was more in winter season. A high level of morbidity in the form of headache, bodyache, problems with vision, cough and breathlessness were observed in both industries. It is strongly recommended to take pollution control measures.

  16. Mini-cusab kiln for rapid small-scale manufacture of charcoal from scrub, coconut wood and coconut shells

    Energy Technology Data Exchange (ETDEWEB)

    Little, E C.S.

    1978-05-01

    Following the development and operation of the mini-cusab kiln in New Zealand, FAO tested it successfully in the South Pacific where there is a glut of coconut wood, which has a very high moisture content. It is based on a 44 gallon drum and its construction and subsequent operation are described. It is designed to be supplied continuously with fuel until full of charcoal. The kilns have air ducts which are sealed with plugs as the level of charcoal formed by the continuous fueling rises within the kiln.

  17. Concrete = aggregate, cement, water?

    International Nuclear Information System (INIS)

    Jelinek, J.

    1990-01-01

    Concrete for the Temelin nuclear power plant is produced to about 70 different formulae. For quality production, homogeneous properties of aggregates, accurate proportioning devices, technological discipline and systematic inspections and tests should be assured. The results are reported of measuring compression strength after 28 days for different concrete samples. The results of such tests allow reducing the proportion of cement, which brings about considerable savings. Reduction in cement quantities can also be achieved by adding ash to the concrete mixes. Ligoplast, a plasticizer addition is used for improving workability. (M.D). 8 figs

  18. Technology Roadmaps: Cement

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-07-01

    To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

  19. Exergetic life cycle assessment of cement production process with waste heat power generation

    International Nuclear Information System (INIS)

    Sui, Xiuwen; Zhang, Yun; Shao, Shuai; Zhang, Shushen

    2014-01-01

    Highlights: • Exergetic life cycle assessment was performed for the cement production process. • Each system’s efficiency before and after waste heat power generation was analyzed. • The waste heat power generation improved the efficiency of each production system. • It provided technical support for the implementation of energy-saving schemes. - Abstract: The cement industry is an industry that consumes a considerable quantity of resources and energy and has a very large influence on the efficient use of global resources and energy. In this study, exergetic life cycle assessment is performed for the cement production process, and the energy efficiency and exergy efficiency of each system before and after waste heat power generation is investigated. The study indicates that, before carrying out a waste heat power generation project, the objective energy efficiencies of the raw material preparation system, pulverized coal preparation system and rotary kiln system are 39.4%, 10.8% and 50.2%, respectively, and the objective exergy efficiencies are 4.5%, 1.4% and 33.7%, respectively; after carrying out a waste heat power generation project, the objective energy efficiencies are 45.8%, 15.5% and 55.1%, respectively, and the objective exergy efficiencies are 7.8%, 2.8% and 38.1%, respectively. The waste heat power generation project can recover 3.7% of the total input exergy of a rotary kiln system and improve the objective exergy efficiencies of the above three systems. The study can identify degree of resource and energy utilization and the energy-saving effect of a waste heat power generation project on each system, and provide technical support for managers in the implementation of energy-saving schemes

  20. The method of determination of mercury adsorption from flue gases

    Directory of Open Access Journals (Sweden)

    Budzyń Stanisław

    2017-01-01

    Full Text Available For several recent years Faculty of Energy and Fuels of the AGH University of Science and Technology in Krakow conduct intensive studies on the occurrence of mercury contained in thermal and coking coals, as well as on the possible reduction of fossil-fuel mercury emissions. This research focuses, among others, on application of sorbents for removal of mercury from flue gases. In this paper we present the methodology for testing mercury adsorption using various types of sorbents, in laboratory conditions. Our model assumes burning a coal sample, with a specific mercury content, in a strictly determined time period and temperature conditions, oxygen or air flow rates, and the flow of flue gases through sorbent in a specific temperature. It was developed for particular projects concerning the possibilities of applying different sorbents to remove mercury from flue gases. Test stand itself is composed of a vertical pipe furnace inside which a quartz tube was mounted for sample burning purposes. At the furnace outlet, there is a heated glass vessel with a sorbent sample through which flue gases are passing. Furnace allows burning at a defined temperature. The exhaust gas flow path is heated to prevent condensation of the mercury vapor prior to contact with a sorbent. The sorbent container is positioned in the heating element, with controlled and stabilized temperature, which allows for testing mercury sorption in various temperatures. Determination of mercury content is determined before (coal and sorbent, as well as after the process (sorbent and ash. The mercury balance is calculated based on the Hg content determination results. This testing method allows to study sorbent efficiency, depending on sorption temperature, sorbent grain size, and flue-gas rates.

  1. Cement Mason's Curriculum. Instructional Units.

    Science.gov (United States)

    Hendirx, Laborn J.; Patton, Bob

    To assist cement mason instructors in providing comprehensive instruction to their students, this curriculum guide treats both the skills and information necessary for cement masons in commercial and industrial construction. Ten sections are included, as follow: related information, covering orientation, safety, the history of cement, and applying…

  2. Cementation of liquid radioactive waste

    International Nuclear Information System (INIS)

    Efremenkov, V.

    2004-01-01

    The cementation methods for immobilisation of radioactive wastes are discussed in terms of methodology, chemistry and properties of the different types of cements as well as the worldwide experience in this field. Two facilities for cementation - DEWA and MOWA - are described in details

  3. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  4. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Floyd, III, William C.; Spadaccini, Christopher M.; Vericella, John J.; Cowan, Kenneth Michael

    2017-03-14

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  5. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    LENUS (Irish Health Repository)

    Keeling, Parnell

    2012-08-01

    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

  6. Suitability of alumina cements for the cementation of boreholes under corrosive conditions, especially at the press fitting of CO{sub 2}; Eignung von Tonerdezementen fuer die Bohrlochzementierung unter korrosiven Bedingungen, insbesondere bei CO{sub 2}-Einpressung. Literaturstudie

    Energy Technology Data Exchange (ETDEWEB)

    Plank, J.; Sieber, R. (comps.) [Technische Univ. Muenchen (Germany). Lehrstuhl fuer Bauchemie

    2011-07-15

    Calcium aluminate cements, also called aluminate cements, are special cements based on calcium aluminates. In construction (especially in dry-mix mortars), they are valued for their remarkably higher acid and corrosion resistance compared to Portland cement. Their high temperature resistance especially qualifies them for refractory cements which are used e.g. as liners in cement rotary kilns. The worldwide production of calcium aluminate cements adds up to about 3 million tons. In oil well cementing, calcium aluminate cements have first been used at the beginning of the 90ies, in fact initially for geothermal wells. Applications in permafrost soils as well as fire-flooding wells came later. The reason for the use in geothermal wells. Applications in permafrost soils as well as fire-flooding wells came later. The reason for the use in geothermal wells were severe problems with API Portland cements affected by hot, carbonic acid rich formation brines. With support from the companies Unocal and Halliburton, the Brookhaven National Laboratory (USA) developed a special cement based on 60 parts by weight of calcium aluminate cement and 40 parts ASTM class F fly ash. This binder is notably CO{sub 2} resistant when mixed with a 25 wt.% Na-polyphosphate solution. Laboratory tests and field applications conclude that this cement is resistant to CO{sub 2} corrosion at temperatures up to 300 C for over 20 years. In 1997, for the first time numerous geothermal wells have been cemented using this cement. They are intact to this day. When this cement hardens at room temperature, amorphous reaction products are formed and the reaction is incomplete. However, at higher temperatures hydroxyapatite, boehmite, Na-P-zeolite, analcime or katoite are formed as crystalline reaction products. The CO{sub 2} resistance of this cement is due to specific chemical reactions. In contact with hot alkaline carbonate solutions, analcime converts to cancrinite, and CO{sub 2} is incorporated into

  7. Rotary kiln incinerator engineering tests on simulated transuranic wastes from the Idaho National Engineering Laboratory. Final report

    International Nuclear Information System (INIS)

    Pattengill, M.G.; Brunner, F.A.; Fasso, J.L.; Mitchel, S.R.; Praskac, R.T.

    1982-09-01

    Nine rotary kiln incineration tests were performed at Colorado School of Mines Research Institute on simulated transuranic waste materials. The rotary kiln incinerator used as 3 ft ID and 30 ft long and was included in an incineration system that also included an afterburner and a baghouse. The purpose of the incineration test program was to determine the applicability and operating characteristics of the rotary kiln with relation to the complete incineration of the simulated waste materials. The results of the study showed that the rotary kiln did completely incinerate the waste materials. Off-gas determinations showed emission levels of SO 2 , NO/sub x/, H 2 SO 4 , HC1, particulate loading, and hydrocarbons, as well as exhaust gas volume, to be within reasonable controllable ranges in a production operation. Included in the report are the results of materials and energy balances, based upon data collected, and design recommendations based upon the data and upon observations during the incineration operation

  8. Basic investigation on promotion of joint implementation in fiscal 2000. Energy conservation and modernization plan for Chhatak Cement Co., Ltd.; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chhatak Cement sha shoene, kindaika keikaku

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With an objective of saving energies and reducing greenhouse gas emission, discussions were given on a modernization plan for the Chhatak cement factory in The People's Republic of Bangladesh. The Chhatak cement factory having a nominal production capability of 267,000 tons a year uses mainly wet-type long kilns of old type, consuming a great amount of natural gas. The present plan has discussed adoption of the Japanese energy saving technologies. The technologies use a vertical roller mill for raw material pulverization, a suspension preheater and a short kiln for clinker sintering, a grate cooler for clinker cooling, and the pre-crushing system. The result of the discussions provided the prospects of reduction in the natural gas consumption at 50%, and reduction of electric power consumption at 16%. This will mean the annual reduction of about 22,000 tons as converted to crude oil. The CO2 reduction amount would reach 51,800 tons a year. The total investment amount would be US$37,327,000. The result of the financial analysis according to the case studies appears severe, wherein reduction of the various expenses is desired possibly by the finance from Japan with generous conditions.(NEDO)

  9. FY 2000 report on the basic survey to promote Joint Implementation, etc. Upgrading of energy utilization in the cement production process; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Cement seizo kotei ni okeru energy kodoka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of a project for energy conservation and greenhouse effect gas reduction by introducing the steam injection gas turbine generator to production facilities of the Siam Cement Industry Corporation (SCI) in Thailand. In the project, studies were made on the following: no purchases of electric power by introduction of the steam injection gas turbine generator; additional heating by gas turbine exhaust gas by introduction of the kiln combustion air heater; remodeling of the preheater of raw materials, and the partial calcination before kiln sintering by introduction of the calcination furnace. As a result of the study, the energy conservation amount was 1,200 toe/y, and the greenhouse effect gas reduction amount was approximately 8,000 t-CO2/y, which led to the reserve power for increased production of clinker by about 18%. The size of investment was 314.5 million Baht in total. As to the evaluation of economical efficiency of the investment, the actual period of ROI was a little less than 5 years, and the internal earning rate was 17.7%, which substantially met with SCI's standards for equipment investment. However, there are problems on the gas supply infrastructure, recovery of the white cement demand, etc. (NEDO)

  10. Energy Efficient Microwave Hybrid Processing of Lime for Cement, Steel, and Glass Industries

    Energy Technology Data Exchange (ETDEWEB)

    Fall, Morgana L; Yakovlev, Vadim; Sahi, Catherine; Baranova, Inessa; Bowers, Johnney G; Esquenazi\t, Gibran L

    2012-02-10

    MAT in the US lime industry. This estimate showed that 7.3 TBTU/year could be saved, with reduction of 270 MMlbs of CO2 emissions, and $29 MM/year in economic savings. Taking into account estimates for MAT implementation in the US cement industry, an additional 39 TBTU/year, 3 Blbs of CO2 and $155 MM/year could be saved. One of the main remaining barriers to commercialization of MAT for the lime and cement industries is the sheer size of production. Through this project, it was realized that a production size MAT rotary calciner was not feasible, and a different approach was adapted. The concept of a microwave post heat section located in the upper portion of the cooler was devised and appears to be a more realistic approach for MAT implementation. Commercialization of this technology will require (1) continued pilot scale calcining demonstrations, (2) involvement of lime kiln companies, and (3) involvement of an industrial microwave equipment provider. An initial design concept for a MAT post-heat treatment section was conceived as a retrofit into the cooler sections of existing lime rotary calciners with a 1.4 year payback. Retrofitting will help spur implementation of this technology, as the capital investment will be minimal for enhancing the efficiency of current rotary lime kilns. Retrofits would likely be attractive to lime manufacturers, as the purchase of a new lime kiln is on the order of a $30 million dollar investment, where as a MAT retrofit is estimated on the order of $1 million. The path for commercialization lies in partnering with existing lime kiln companies, who will be able to implement the microwave post heat sections in existing and new build kilns. A microwave equipment provider has been identified, who would make up part of the continued development and commercialization team.

  11. Comparison of two kiln-drying schedules for turkish hazel ( Corylus colurna ) lumber of 5-cm thickness

    OpenAIRE

    Korkut, Süleyman; As, Nusret; Büyüksari, Ümit

    2018-01-01

    Abstract: Turkish hazel (Corylus colurna) lumber with a nominal thickness of 5 cm from the Kastamonu region, Turkey, was dried through conventional kiln drying using two different programs, a non-protective drying schedule and a protective drying schedule. The goal of the study was to obtain a kiln schedule that would maintain wood quality and also save drying time until a final moisture content of 8 ± 2% was reached. The intensity of warping (twisting, bowing, cupping, crooking), superficial...

  12. Determination of heavy metals in agricultural soil adjacent to functional brick kilns: a case study of rawalpindi

    International Nuclear Information System (INIS)

    Achakzai, K.; Khalid, S.; Bibi, A.

    2017-01-01

    Brick making is one of the growing industry of Pakistan which had great contribution in the development of country. In order to meet the demands of urbanization the industry's production rate is also increasing. This has lead to the combustion of enormous amount of coal and other materials thus deteriorating the quality of environment. Brick kilns in developing countries are considered as one of the important source of pollution. Heavy metals are one of the reported pollutants from brick kilns and are highly persistent, non-biodegradable in nature and are serious threat to the environment. The aim of the current study was to assess the level of heavy metals in the soil and vegetation around three selected brick kilns sites in Rawalpindi. The study was conducted from October 2013 to May 2014. The concentration of heavy metals in the soil and plants were determined with standard protocols. The investigated concentration of heavy metals in plants and soils were compared with the WHO standards. It was found that the concentrations of all studied metals were above the permissible limits especially at agriculture soil located adjacent to brick kilns. However, at few sites the concentrations were found below the permissible limits. The results of study showed that brick kilns have great potential of deteriorating the quality of environment so, it is recommended that the monitoring of soil and plants around brick kilns should be carried out on regular basis in order to develop control measures to prevent the impacts of heavy metals pollution. (author)

  13. A feasibility study to determine the functionality of a novel rocking kiln - fluidized bed reactor for the treatment of waste

    International Nuclear Information System (INIS)

    Mohamad Azman Che Mat Isa; Muhd Noor Muhd Yunus; Mohamad Puad Abu; Shahazrin Mohd Nasir; Mohd fairus Abdul Farid

    2004-01-01

    Rotary kiln has been widely used in incineration and studied by many researches. Solid wastes of various shapes, sizes and heat value can be fed into rotary kiln either in batches or continually. Waste combustion in rotary kiln involves rotation method and the residence time depends on the length and diameter of the rotary kiln and the total stoichiometric air given to the system. Rocking system is another technology used in incinerator. In the rocking system, internal elements in the combustion chamber move to transports and mix the burning waste so that all combustible material in the waste is fully burnt. Another technology in incinerator is the fluidized bed This method uses air to fluidized the sand thus enhancing the combustion process. The total air is controlled in order to obtain a suitable fluidized condition This preliminary study was conducted to study the feasibility of an incinerator system when three components viz. the rotary kiln, rocking system and fluidized bed are combined This research was also conducted to obtain preliminary data parameters of the three components such as the suitable temperature, the angle of the kiln, residence time, total air for fluidization, rocking speed and the devolatilization rate. The samples used in this research were the palm oil kernel shells. The results of the studies showed that the palm oil kernel shells combusted evenly using the new parameters. (Author)

  14. Measurement of biocarbon in flue gases using 14C

    Energy Technology Data Exchange (ETDEWEB)

    Haemaelaeinen, K.M.; Jungner, H.; Antson, O.; Rasanen, J.; Tormonen, K.; Roine, J. [University of Helsinki, Helsinki (Finland). Radiocarbon Dating Laboratory

    2007-07-01

    A preliminary investigation of the biocarbon fraction in carbon dioxide emissions of power plants using both fossil- and biobased fuels is presented. Calculation of the biocarbon fraction is based on radiocarbon content measured in power plant flue gases. Samples were collected directly from the chimneys into plastic sampling bags. The C-14 content in CO{sub 2} was measured by accelerator mass spectrometry (AMS). Flue gases from power plants that use natural gas, coal, wood chips, bark, plywood residue, sludge from the pulp factory, peat, and recovered fuel were measured. Among the selected plants, there was one that used only fossil fuel and one that used only biofuel; the other investigated plants burned mixtures of fuels. The results show that C-14 measurement provides the possibility to determine the ratio of bio and fossil fuel burned in power plants.

  15. Economic Hazardous Gases Management for SOX Removal from Flue Gases

    International Nuclear Information System (INIS)

    Isaack, S.L.; Mohi, M.A.; Mohamed, S.T.

    1995-01-01

    Hazardous gases emerging from industries accumulate as pollutants in air and falls as acid rains resulting also in water and soil pollution. To minimize environmental pollution, the present process is suggested in order to desulfurize flue gases resulting from burning fuel oil in a 100/MWh steam power plant. The process makes use of the cheap Ca C O 3 powder as the alkaline material to sequistre the sulphur oxide gases. The resulting sulphur compounds, namely calcium sulphate and gypsum have a great market demand as reducing and sulphiting agents in paper industry and as an important building material. About 44000 ton of gypsum could be produced yearly when treating flue gases resulting from a 100 MWh unit burning fuel oil. Feasibility study shows that a great return on investment could be achieved when applying the process. 1 fig

  16. Flue gas conditioning for improved particle collection in electrostatic precipitators

    Energy Technology Data Exchange (ETDEWEB)

    Durham, M.D.

    1992-04-27

    The purpose of this research program is to identify and evaluate a variety of additives capable of increasing particle cohesion which could be used for improving collection efficiency in an ESP. A three-phase screening process will be used to provide the, evaluation of many additives in a logical and cost-effective manner. The three step approach involves the following experimental setups: 1. Provide a preliminary screening in the laboratory by measuring the effects of various conditioning agents on reentrainment of flyash particles in an electric field operating at simulated flue gas conditions. 2. Evaluate the successful additives using a 100 acfm bench-scale ESP operating on actual flue gas. 3. Obtain the data required for scaling up the technology by testing the two or three most promising conditioning agents at the pilot scale.

  17. Electricity of Vietnam and problem of flue gases

    International Nuclear Information System (INIS)

    Tran Khac An

    2005-01-01

    After reporting the present status and development of electricity in Vietnam, the author points out the most pollutant source is coal-fired power plants followed by listing pollutant substances by coal, oil and gas fired plants and Vietnamese standards of industrial emission and ambient air quality. To conclude, it is time to prepare staff and technology for the utilization of electron accelerators to flue gas treatment. (S. Ohno)

  18. Electron beam coal combustion flue gas treatment developments in Poland

    International Nuclear Information System (INIS)

    Chmielewski, A.G.

    1994-01-01

    The research on EB(electron beam) flue gas treatment has started in Poland since 1985. It followed early tests performed in Japan, USA and Germany. The first tests using batch method were carried out in Institute of Atomic Energy. The continuous flow laboratory installation (400 Nm 3 /h) has been constructed in the Institute of Nuclear Chemistry and Technology (INCT) then. This installation containing ILV-6 electron beam accelerator (power 20 kW, energy of electrons 0-2 MeV) is equipped with additional microwaves generator. The eb or eb/mw energy can be applied to treated flue gas. On the basis of laboratory test an industrial pilot plant has been constructed at EPS Kaweczyn near Warsaw. At this plant being the biggest of this kind (20 000 Nm 3 /h) for the first time in industrial conditions multistage irradiation has been applied (two ELW-3 accelerators 50 kW each, energy of electrons 600-800 keV). High efficiency of SO 2 and NO x simultaneous removal, usable product (fertilizer), lower (in comparison with conventional technologies - FGD/SCR) investment and operational costs are the main advantages which have led to decision about starting demonstration industrial project. Feasibility study has been prepared for EPS Pomorzany, Szczecin, Poland. The plant planned will treat flue gases from power/heat generation block (2 Benson type boilers 56 MW e plus 40 MW th each). To meet Polish limits of 1997 half of flue gases will be treated with removal efficiency of 90% for SO 2 and 70% for NO x . Total flow rate will be equal to 270 000 Nm 3 /h. (author)

  19. Flue Gas Cleaning With Alternative Processes and Reaction Media

    DEFF Research Database (Denmark)

    Rasmussen, Søren Birk; Huang, Jun; Riisager, Anders

    2007-01-01

    Alternative methods to the traditional industrial NOX and SOXflue gas cleaning processes working at lower temperatures and/orleading to useful products are desired. In this work we presentour latest results regarding the use of molten ionic media inelectrocatalytic membrane separation, ionic liquid...... reversibleabsorption and supported ionic liquid deNOX catalysis. Furtherdevelopment of the methods will hopefully make them suitable forinstallation in different positions in the flue gas duct ascompared to the industrial methods available today....

  20. Radiation processing of flue gases: Guidelines for feasibility studies

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-12-01

    The aim of this publication is to facilitate the performance of feasibility studies for Electron Beam flue gas cleanup projects by providing guidelines to conduct these studies and compiling information on the state of the art. This document summarizes the contents of a feasibility study; discusses the main items in plant construction, measurement and control systems, radiation safety and building construction; and lists the required economic data for internationally funded projects.

  1. Radiation processing of flue gases: Guidelines for feasibility studies

    International Nuclear Information System (INIS)

    2000-12-01

    The aim of this publication is to facilitate the performance of feasibility studies for Electron Beam flue gas cleanup projects by providing guidelines to conduct these studies and compiling information on the state of the art. This document summarizes the contents of a feasibility study; discusses the main items in plant construction, measurement and control systems, radiation safety and building construction; and lists the required economic data for internationally funded projects

  2. Study on the pelletizing of sulfate residue with magnetite concentrate in grate-kiln system

    Directory of Open Access Journals (Sweden)

    Shufeng Y.

    2010-01-01

    Full Text Available The experiment on the feasibility of pelletizing with magnetite concentrate and the wasted sulfate residue was carried out, to research the performance of pellet in grate-kiln system and simulate the grate-kiln pelletizing process in the micro-pellet roasting simulation system in laboratory, and the process experiments on preheating and roasting sections were conducted. The results show that in order to obtain pellet with good performance and the magnetite concentrate should be over 20 in mass percent, the suitable pelletizing time is about 10 min and moisture is around 12.5%. Also, according to the process parameters of drying and preheating sections obtained from experiment, it will be successful to use magnetite concentrate and the wasted sulfate residue for pelletizing, which exploits a new way for the use of sulfate residue.

  3. Wood fuel use in Tanzania rural-based industries. Brick kiln studies in Tanzania

    Energy Technology Data Exchange (ETDEWEB)

    Kiwele, P.M.; Mbise, H.A.; Mwihava, N.C.X.; Svenningsson, P.J.

    1999-07-01

    About 90% of the annual total energy consumed in Tanzania is biomass-based, mainly in the form of wood fuel. Small-scale brick-making is one of the major consumers of wood fuel, with Arusha, Iringa and Mbeya being the main areas where brick-making activities take place. In 1993, the Stockholm Environment Institute (SEI) in collaboration with the Ministry of Energy and Minerals (MEM) proposed a project to undertake studies on fuelwood in small rural industries of Tanzania, particularly brick-making. The study on wood fuel utilisation involved field measurements and analyses with the aim of establishing major sources of energy losses and to recommend measures regarding fuel switching, kiln thermal efficiency improvements, and the yield and quality of bricks. The positive feedback would mean reduced demand for fuelwood and hence reduced deforestation rate and therefore environmental protection. The implementation of the project, which commenced in 1994, involved field measurements in order to establish kiln performances as well as laboratory tests to determine the qualities of the fired bricks. At a later stage of implementation, efforts were made to consider other potential fuels (sawdust and coal) for firing the kilns. The main indicators of kiln performance include thermal efficiency, specific energy consumption (SEC), which is sometimes referred to as specific fuel consumption (SFC; yield; and quality. The average SEC for Mbeya region was found to vary from 1.11 to 1.54 while for Iringa region the range was from 1.21 to 1.84 MJ/kg fired brick. The data for Arusha was in the range of 0.76 to 3.3 MJ/kg of fired brick. The low SEC may not necessarily give a reasonable indication of the kiln performance because kiln operators in Mbeya mould larger size bricks which are unloaded from incomplete firing conditions. The fired bricks at Babati (Arusha), though of work-size, are of low quality and consume very little wood fuel. Findings obtained under the SADC project four

  4. Emissions of air toxics from a simulated charcoal kiln. Final report, October 1997--September 1998

    International Nuclear Information System (INIS)

    Lemieux, P.M.

    1999-06-01

    The report gives results of experiments in a laboratory-scale charcoal kiln simulator to evaluate emissions of hazardous air pollutants from the production of charcoal in Missouri-type kilns. Fixed combustion gases were measured using continuous monitors. In addition, other pollutants, including methanol, volatile organic compounds, semivolatile organic compounds, and particle emission rates and size distributions were measured using various techniques. Emissions of all pollutants are reported in units of grams emitted per unit mass of initial wood converted to charcoal. Two burn conditions--slow and fast--were examined. High levels of methanol, benzene, and fine particulate were emitted in all tests. The estimated emissions from the fast burn conditions were significantly higher than those from the slow burn conditions

  5. Energy consumption analysis and simulation of waste heat recovery technology of ceramic rotary kiln

    Science.gov (United States)

    Chen, Zhiguang; Zhou, Yu; Qin, Chaokui; Zhang, Xuemei

    2018-03-01

    Ceramsite is widely used in the construction industry, insulation works and oil industry in China, and the manufacture equipment is mainly industrial kiln. In this paper, energy consumption analysis had been carried out through experimental test of a Ceramsite kiln in Henan province. Results showed that the discharge temperature of Ceramsite was about 1393K, and the waste heat accounted for 22.1% of the total energy consumption. A structure of cyclone preheater which recovered waste heat of the high temperature Ceramsite by blast cooling was designed. Then, using Fluent software, performance of the unit was simulated. The minimum temperature that Ceramsite could reach, heat dissipating capacity of Ceramsite, temperature at air outlet, wall temperature of the unit and pressure loss were analyzed. Performance of the designed unit under different inlet velocity was analyzed as well.

  6. Mineral resource of the month: hydraulic cement

    Science.gov (United States)

    van Oss, Hendrik G.

    2012-01-01

    Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

  7. Flue gas cleaning by electron beam technology in 21st

    International Nuclear Information System (INIS)

    Xu Guang; Luo Jingyu; Zhang Ming

    2005-01-01

    China is paying great attention to the pollution caused by flue gases including sulfur oxides, nitrogen oxides, fine particles, and volatile organic compounds (VOC) for the environmental protection and sustainable development of China economy for 21st century. Among several promising processes, applicable to industrial scale, the electron beam (EB) scrubbing process can simultaneously remove SO 2 , NOx, PM-10 (particulate matter 10 μm or less in diameter), VOC and CO 2 from the flue gas is a new high technology combined with radiation chemistry and electron accelerator technique. The EB flue gas purification process consists of the producing ionization in the EB irradiated gases followed by the formation of free radicals and active species which ultimately forming foggy sulfur acid and nitrate acid. These acids react further with added ammonia to form ammonium sulfate and nitrates as by-products, which can be fertilizer usable in agriculture. The next stage for this technology is its optimization for the reduction of electricity energy consumption and an effective collection of by-products. Lastly the investment cost for EB method is shown to be the most economic compared with other competing methods. (S. Ohno)

  8. Organic lining materials test in flue gas ducts

    International Nuclear Information System (INIS)

    Raveh, R.; Sfez, D.; Johannsson, L.

    1998-01-01

    Corrosion protection solutions are being widely used in electric power plants equipped with Flue Gas Desulfurization (FGD) systems. Organic lining materials are one of many solutions available on the market for corrosion protection. This market segment is found in a continuous development in order to fulfill the severe demands of these materials. The main goal of this test is to obtain information about the high temperature resistance of the materials as occurs when the FGD system is by-passed. Aster initial investigation of this market segment only a few lining materials were found compatible according to their manufacturer data. Seven of these materials were installed in the outlet flue gas duct of the Israeli power station M.D. B. This power station is not equipped with a FGD system, thus it gives a real simulation of the environmental conditions into which the lining material is subjected when the FGD system is by-passed. The materials installation was observed carefully and performed by representatives from the manufacturers in order to avoid material failure due to a non-adequate application. The power station was shut down and the lining materials were inspected three and a half months after the lining materials were applied. The inspection results were good and besides changes in the lining color, most materials did not show any damages. During that time the flue gas temperature at the duct was 134?C except some temperature fluctuations

  9. Cement-latex grouting mortar for cementing boreholes

    Energy Technology Data Exchange (ETDEWEB)

    Kateev, I S; Golyshkina, L A; Gorbunova, I V; Kurochkin, B M; Vakula, Ya V

    1980-01-01

    The need for the development of cement-latex grouting mortar for the purpose of separating strata when reinforcing boreholes at deposits in the Tatar Associated SSR is evaluated. Results of studies of the physical and mechanical properties of cement-latex grouting mortar systems (mortar plus brick) are presented. Formulas for preparing cement-latex grouting mortor are evaluated and results of industrial tests of such mortars shown.

  10. US cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Nisbet, M.A.

    1997-12-31

    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  11. Parametrication of numerical simulation of drying process in atypicall condenzation lumber kiln

    Directory of Open Access Journals (Sweden)

    Jiří Zejda

    2004-01-01

    Full Text Available This work deal with modelling of the process of drying, air flow, temperature and moisture distribution in a condensation lumber kiln. This model was made and solved in the computing system ANSYS with the use of the finite element method. There are comparationes of the 2D and 3D models, shape of wood stacks and variability of their parameters (height, width, length, cross section in the work. The flow velocity and orientation, pressure and temperature field were observed.

  12. Prediction of the granulometric and morphological evolution of a powder in a continuous conversion kiln

    International Nuclear Information System (INIS)

    Patisson, F.; Hebrard, S.; Ablitzer, D.; Ablitzer-Thouroude, C.; Hebrard, S.

    2006-01-01

    The UO 2 powder used for the preparation of nuclear fuel pellets is obtained in France by a dry way conversion of gaseous UF 6 . The process includes two steps: hydrolysis into UO 2 F 2 , then reducing pyro-hydrolysis into UO 2 in a continuous conversion kiln. The physical characteristics (morphology, grain size distribution) of the obtained UO 2 powder condition its use properties (sintering ability, casting ability and mechanical strength). A model describing the morphological evolution of the powder in the continuous conversion kiln has been developed in order to dispose of a prediction tool for the morphological characteristics of the UO 2 powder according to its formation conditions. The first part of this work has consisted to model the transport of the powder in the kiln, describing particularly the exchanges between the dense phase (powder bed) and the dispersed phase (rain of particles suspension). One of the originality of the developed model is the taking into account of the role of the raising devices for the calculus of the dynamical variables. The second part has consisted to identify, describe and couple to the preceding dynamical model the phenomena responsible of the morphological and granulometric evolution of the powder in the continuous conversion kiln. A population of fractal agglomerates is considered whose number and size evolve by brownian agglomeration, differential sedimentation agglomeration, pre sintering, fragmentation, and chemical transformations by ex-nucleation and growth. This model uses the formalism of the population balances and the grain size distribution is discretized into sections. The results of the dynamical and morphological calculations are compared to the available measurements. At last is analyzed the respective influence of the different morphological evolution mechanisms on the ended grain size distribution. (O.M.)

  13. Characteristics of Timbers Dried Using Kiln Drying and Radio Frequency-Vacuum Drying Systems

    OpenAIRE

    Rabidin Zairul Amin; Seng Gan Kee; Wahab Mohd Jamil Abdul

    2017-01-01

    Heavy hardwoods are difficult-to-dry timbers as they are prone to checking and internal stresses when dried using a conventional kiln drying system. These timbers are usually dried naturally to reach 15% to 19% moisture content with an acceptable defects. Besides long drying time, timbers at these moisture contents are not suitable for indoor applications since they will further dry and causing, for example, jointing and lamination failures. Drying to a lower moisture content could only be ac...

  14. A Numerical Assessment of the Air Flow Behaviour in a Conventional Compact Dry Kiln

    OpenAIRE

    Paulo Zdanski; Daniel Possamai; Miguel Vaz Jr.

    2015-01-01

    Convective drying is the most common drying strategy used in timber manufacturing industries in the developing world. In convective drying, the reduction rate of the moisture content is directly affected by the flow topology in the inlet and exit plenums and the air flow velocity in the channels formed by timber layers.Turbulence, boundary layer separation, vortex formation and recirculation regions are flow features that are intrinsically associated with the kiln geometry, which in turn dict...

  15. Continuous pyrolysis of biomass feedstocks in rotary kiln convertors. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Henry, Jr, H. H.; Kimzey, J. R.; Turpin, J. L.; MacCallum, R. N.

    1979-08-30

    The biomass research program at the University of Arkansas has developed three experimental projects or tasks for the attainment of its objectives. They are: (1) utilization of the existing full scale convertor for testing and data acquisition at Jonesboro, Arkansas; (2) development of a scale model rotary pyrolytic convertor (bench scale research kiln); and (3) development of analytical laboratory services for the analysis of feedstocks and products, and for basic pyrolytic process studies. The project at Jonesboro, Arkansas, which aimed at testing the Angelo convertor concept through heat and material balances over the available range of operations, could not completely achieve this objective because of the severe mechanical and structural deficiencies in the full scale convertor. A limited number of data have been taken in spite of the deficiencies of the machine. The scale model rotary kiln has been the most successful of the three projects. The kiln has been completed as planned and successfully operated with a number of feedstock materials. Good qualitative data have been obtained on conversion rate capacities, charcoal yields, and off gas combustion product temperatures. In all, about one hundred test runs were made in the scale model kiln. About 90% of the results expected were attained. The laboratory services project was designed to provide analytical testing for the other two projects and to do basic studies in biomass material conversion processes. The project delivered the testing services, but was severely restricted in the area of basic studies because of the failure of the main instrument, the gas chromatograph, to operate successfully. In all it is estimated that this project attained about 80% of its expected goals.

  16. Development of Hybrid Kiln Drying System with Radio Frequency Heating for the Sugi Heart Timber

    OpenAIRE

    Piao, Jinji; Fujimoto, Noboru; Yamamoto, Yasushi; Nagata, Soji

    2007-01-01

    In this study, proper applied stage of the radio-frequency (RF) heating during kiln drying based on the quality concerning the surface checks of the boxed heart timbers was examined. At the stage of the RF heating the moisture contents decreased clearly at the internal parts of timbers. The surface stress of the sugi (Cryptomeria japonica D. Don) boxed heart timber changed into the compression stress by the RF heating in any drying stage. The surface checks increased according to the decrease...

  17. Chemical environment in cements

    International Nuclear Information System (INIS)

    Glasser, F.B.; Angus, M.J.; McCulloch, C.E.; Macphee, D.; Rahman, A.A.

    1984-01-01

    The alkalinity of Portland cements is responsible for precipitation and low solubility of many radwastes species. The sources of alkalinity are evaluated and two chemical models, based on experimental and theoretical data presented enabling the effect of blending agents (PFA, silica fume, etc.) to be evaluated and the alkalinity of the system at longer ages predicted. The data take the form of a solubility model which is applicable to non-heat generating wastes. 7 refs., 10 figs

  18. Stress analysis of the O-element pipe during the process of flue gases purification

    Directory of Open Access Journals (Sweden)

    Nekvasil R.

    2008-11-01

    Full Text Available Equipment for flue gases purification from undesired substances is used throughout power and other types of industry. This paper deals with damaging of the O-element pipe designed to remove sulphur from the flue gases, i.e. damaging of the pipe during flue gases purification. This purification is conducted by spraying the water into the O-shaped pipe where the flue gases flow. Thus the sulphur binds itself onto the water and gets removed from the flue gas. Injection of cold water into hot flue gases, however, causes high stress on the inside of the pipe, which can gradually damage the O-element pipe. In this paper initial injection of water into hot pipe all the way to stabilization of temperature fields will be analyzed and the most dangerous places which shall be considered for fatigue will be determined.

  19. MODIFICATION OF FOAMED CEMENT-CLAY MORTARS BY STABILIZERS

    Directory of Open Access Journals (Sweden)

    Panfilova Marina Ivanovna

    2012-10-01

    by-product generated in the course of combustion of crossties, and reduction of the cement consumption rate. The authors have identified that ash added into the injection does not cause any deterioration of the mortar strength; rather, it assures its structural stability and prevents any leaching of heavy metals that it contains. The authors have identified that adding 20 to 26 % of flue ash into the injection reduces the mortar hardening time by 30 %, while the strength of the mortar that has 20 % of ash is almost equal to the one of the benchmark sample. However, any higher ash content causes deterioration of the hardening strength of the mortar. Therefore, the authors have discovered that 20 % of the cement may be replaced by the ash generated in the course of combustion of waste crossties. This replacement is to be performed in the course of preparation of mortars, and it is aimed at the strengthening of the soil. This operation is to be performed in the incinerator to preserve the solution properties. This technology reduces the amount of hazardous by-products through their recycling.

  20. Production Of Bio fuel Starter From Biomass Waste Using Rocking Kiln Fluidized Bed System

    International Nuclear Information System (INIS)

    Mohamad Azman Che Mat Isa; Muhd Noor Muhd Yunus; Zulkafli Ghazali; Mohd Zaid Mohamed; Phongsakorn, P.T.; Mohamad Puad Abu

    2014-01-01

    The biggest biomass source in Malaysia comes from oil palm industry. According to the statistic in 2010, Malaysia produced 40 million tones per year of biomass of which 30 million tones of biomass originated from the oil palm industries. The biomass waste such as palm kernel shell can be used to produce activated carbon and bio fuel starter. A new type of rotary kiln, called Rocking Kiln Fluidized Bed (RKFB) was developed in Nuclear Malaysia to utilize the large amount of the biomass to produce high value added products. This system is capable to process biomass with complete combustion to produce bio fuel starter. With this system, the produced charcoal has calorific value, 33MJ/ kg that is better than bituminous coal with calorific value, 25-30 MJ/ kg. In this research, the charcoals produced were further used to produce the bio fuel starter. This paper will elaborate the experimental set-up of the Rocking Kiln Fluidized Bed (RKFB) for bio fuel starter production and the quality of the produced bio fuel starter. (author)

  1. Improvements in Pyrolysis of Wastes in an Externally Heated Rotary Kiln

    Science.gov (United States)

    Suzuki, Tomoko; Okazaki, Teruyuki; Yamamoto, Kenji; Nakata, Hiroyuki; Fujita, Osamu

    The effects of rotating speed and internal structure on the performance of an externally heated rotary kiln for waste pyrolysis were investigated. A newly developed method was adopted to evaluate the overall heat transfer coefficient km-w from the inner wall to the wastes for this purpose. The experimental results revealed that km-w monotonically increased with the number of lifters and their height. When six lifters 200 mm in height were attached to the inner wall of the kiln, the mean value of km-w increased from 38.6 W/m2K to 45.3 W/m2K at 2.7 rpm. In addition, km-w increased to 50.1 W/m2K when the rotating speed was increased to 4.0 rpm. In the water vaporization phase during the course of the pyrolysis process, the height of the lifters had a significant influence on km-w. However, the number of lifters had a significant impact on km-w in the pyrolysis phase of the plastic-based wastes. According to measurements, a 10 % increase in km-w could be obtained when installing lifters to attain a ratio of lifter height Hl to the thickness of the waste layer Hw larger than 0.45 or when arc length between two lifters Ll to the arc length of the interface between the wastes and the kiln wall Lw was larger than 1.

  2. Current status of electron beam treatment of flue gas in China

    International Nuclear Information System (INIS)

    Wang Zhiguang

    2006-01-01

    Fossil resource especially coal will remain the main energy resource in China over the next 3 ∼4 decades. Pollution of flue gas from fossil power station is one problem being desiderated to solve since 1990's. Electron beam treatment of flue gas as an advanced technique has been developed and used by some institutes and industries in China. The current status of flue gas treatment using electron beam and the development of electron accelerator in China are reviewed. (author)

  3. FY 2000 report on the basic survey to promote Joint Implementation, etc. Energy conservation by modernization of a cement plant (Double Horse Cement Co.) in China; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chugoku cement kojo (Double Horse Cement) kindaika ni yoru sho energy

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

  4. Eco-efficiency of the world cement industry: A data envelopment analysis

    Energy Technology Data Exchange (ETDEWEB)

    Oggioni, G., E-mail: oggioni@eco.unibs.i [University of Brescia, Faculty of Economics, Department of Quantitative Methods, IT-25122 Brescia (Italy); Riccardi, R., E-mail: riccardi@ec.unipi.i [University of Brescia, Faculty of Economics, Department of Quantitative Methods, IT-25122 Brescia (Italy); Toninelli, R., E-mail: roberta.toninelli@unifi.i [University of Pisa, Faculty of Economics, Department of Statistics and Applied Mathematics, IT-56124 Pisa (Italy)

    2011-05-15

    Chemical reactions and the combustion of dirty fuels, such as coal and petroleum coke (petcoke), that are used in cement production processes generate a significant amount of CO{sub 2} emissions. In this paper, we provide an eco-efficiency measure for 21 prototypes of cement industries operating in many countries by applying both a data envelopment analysis (DEA) and a directional distance function approach, which are particularly suitable for models where several production inputs and desirable and undesirable outputs are taken into account. To understand whether this eco-efficiency is due to a rational utilization of inputs or to a real carbon dioxide reduction as a consequence of environmental regulation, we analyze the cases where CO{sub 2} emissions can either be considered as an input or as an undesirable output. Empirical results show that countries where cement industries invest in technologically advanced kilns and adopt alternative fuels and raw materials in their production processes are eco-efficient. This gives a comparative advantage to emerging countries, such as India and China, which are incentivized to modernize their production processes.

  5. Influence of packing and dispersion of particles on the cement content of concretes

    Directory of Open Access Journals (Sweden)

    B. L. DAMINELI

    Full Text Available Abstract Due to environmental issues, the concrete chain seeks to reduce CO2 emissions. However, growing demand from developing countries causes the increase of CO2 emissions in production to exceed decreases generated by industrial actions, such as improving kilns and clinker replacement. New strategies are important. Changes in the concrete formulation, making it more efficient, can help if these changes produce concrete with the same performance and lower cement consumption. In this regard, the improvement of packing and dispersion of particles increases this efficiency. The better the packing, the lower the volume of voids between particles, thereby requiring lower fluid content (water to permit flow. The dispersion of the particles also decreases the water content for the same fluidity. The less the water content, the smaller the water/cement (w/c ratio, and the greater the resistance. Thus, both strategies increase the efficiency by uncoupling obtaining fluidity from the water content. This study investigated the influence of packing and dispersion on the efficiency of cement use in concrete. The increase of packing and the complete dispersion of fine particles has been shown to improve efficiency, as measured by the ratio between binder consumption and compressive strength (the performance parameter used in most practical applications.

  6. Eco-efficiency of the world cement industry: A data envelopment analysis

    International Nuclear Information System (INIS)

    Oggioni, G.; Riccardi, R.; Toninelli, R.

    2011-01-01

    Chemical reactions and the combustion of dirty fuels, such as coal and petroleum coke (petcoke), that are used in cement production processes generate a significant amount of CO 2 emissions. In this paper, we provide an eco-efficiency measure for 21 prototypes of cement industries operating in many countries by applying both a data envelopment analysis (DEA) and a directional distance function approach, which are particularly suitable for models where several production inputs and desirable and undesirable outputs are taken into account. To understand whether this eco-efficiency is due to a rational utilization of inputs or to a real carbon dioxide reduction as a consequence of environmental regulation, we analyze the cases where CO 2 emissions can either be considered as an input or as an undesirable output. Empirical results show that countries where cement industries invest in technologically advanced kilns and adopt alternative fuels and raw materials in their production processes are eco-efficient. This gives a comparative advantage to emerging countries, such as India and China, which are incentivized to modernize their production processes.

  7. Preliminary exploitation of industrial facility for flue gas treatment

    International Nuclear Information System (INIS)

    Chmielewski, A.G.; Zimek, Z.; Iller, E.; Tyminski, B.; Licki, J.

    2001-01-01

    Full text: High emission of SO 2 and NO x in the process of fossil fuel combustion creates a major world environmental problem. Poland which uses for energy production mainly pit and brown coal produces these pollutants as well. The certain amount of SO 2 and slightly less NO x pollutants is introduced into the atmosphere. 1/2 of SO 2 and 1/3 NO x pollution is contributed by heat and electricity generating boilers. The biggest sources of pollution are located in south west side of Poland and are connected with industrial centers but over 45% of the total 802 and 69% of NO x pollutants distributed over polish territory come from external sources. The laboratory facility for flue gas treatment radiation technology was organized in Institute of Nuclear Chemistry and Technology at Warsaw at the end of 80s. Soon after the pilot plant for flue gas treatment with electron beam has been installed at Power Plant Kaweczyn near Warsaw. The flow capacity trough those installations was respectively 400 and 20000 Nm /h. Three new elements have been introduced to the construction of the radiation chamber in Polish pilot installation. Those are: cascade double stage irradiation, longitudinal irradiation, (beam scanned along the chamber axis) and the air blow under the chamber window with the purpose to create air curtain separating the window from the flue gases causing corrosion. Three different system for filtration aid has been constructed and tested: bag filter, gravel bead filter and electrostatic precipitator. The pilot plant installation was used to establish the optimal parameters of industrial facility: optimizing of the process parameters leading to reduction of energy with high efficiency of SO 2 and NO x removal; selecting and testing filter devices and filtration process; developing of the monitoring and control systems at industrial plant for flue gas cleaning, preparation of the design for industrial scale facility. The positive results of the tests performed on

  8. PH adjustment of power plant cooling water with flue gas/fly ash

    Science.gov (United States)

    Brady, Patrick V.; Krumhansl, James L.

    2015-09-22

    A system including a vessel including a heat source and a flue; a turbine; a condenser; a fluid conduit circuit disposed between the vessel, the turbine and the condenser; and a diverter coupled to the flue to direct a portion of an exhaust from the flue to contact with a cooling medium for the condenser water. A method including diverting a portion of exhaust from a flue of a vessel; modifying the pH of a cooling medium for a condenser with the portion of exhaust; and condensing heated fluid from the vessel with the pH modified cooling medium.

  9. Stability of reinforced cemented backfills

    International Nuclear Information System (INIS)

    Mitchell, R.J.; Stone, D.M.

    1987-01-01

    Mining with backfill has been the subject of several international meetings in recent years and a considerable research effort is being applied to improve both mining economics and ore recovery by using backfill for ground support. Classified mill tailings sands are the most commonly used backfill material but these fine sands must be stabilized before full ore pillar recovery can be achieved. Normal portland cement is generally used for stabilization but the high cost of cement prohibits high cement usage. This paper considers the use of reinforcements in cemented fill to reduce the cement usage. It is concluded that strong cemented layers at typical spacings of about 3 meters in a low cement content bulk fill can reinforce the fill and reduce the overall cement usage. Fibre reinforcements introduced into strong layers or into bulk fills are also known to be effective in reducing cement usage. Some development work is needed to produce the ideal type of anchored fibre in order to realize economic gains from fibre-reinforced fills

  10. Thermal co-treatment of combustible hazardous waste and waste incineration fly ash in a rotary kiln.

    Science.gov (United States)

    Huber, Florian; Blasenbauer, Dominik; Mallow, Ole; Lederer, Jakob; Winter, Franz; Fellner, Johann

    2016-12-01

    As current disposal practices for municipal solid waste incineration (MSWI) fly ash are either associated with significant costs or negative environmental impacts, an alternative treatment was investigated in a field scale experiment. Thereto, two rotary kilns were fed with hazardous waste, and moistened MSWI fly ash (water content of 23%) was added to the fuel of one kiln with a ratio of 169kg/Mg hazardous waste for 54h and 300kg/Mg hazardous waste for 48h while the other kiln was used as a reference. It was shown that the vast majority (>90%) of the inserted MSWI fly ash was transferred to the bottom ash of the rotary kiln. This bottom ash complied with the legal limits for non-hazardous waste landfills, thereby demonstrating the potential of the investigated method to transfer hazardous waste (MSWI fly ash) into non-hazardous waste (bottom ash). The results of a simple mixing test (MSWI fly ash and rotary kiln bottom ash have been mixed accordingly without thermal treatment) revealed that the observed transformation of hazardous MSWI fly ash into non-hazardous bottom ash during thermal co-treatment cannot be referred to dilution, as the mixture did not comply with legal limits for non-hazardous waste landfills. For the newly generated fly ash of the kiln, an increase in the concentration of Cd, K and Pb by 54%, 57% and 22%, respectively, was observed. In general, the operation of the rotary kiln was not impaired by the MSWI fly ash addition. Copyright © 2016 Elsevier Ltd. All rights reserved.

  11. Using dehydrated cement paste as new type of cement additive

    NARCIS (Netherlands)

    Yu, R.; Shui, Z.H.; Dong, J

    2013-01-01

    This paper presents an experimental study, including evaluation and modification, on using dehydrated cement paste (DCP) as a new type of cement additive. After a series of processes, normal DCP (N-DCP) was produced as before and a modified form of DCP (M-DCP) was produced as well. The cementitious

  12. Oxalate Acid-Base Cements as a Means of Carbon Storage

    Science.gov (United States)

    Erdogan, S. T.

    2017-12-01

    Emission of CO2 from industrial processes poses a myriad of environmental problems. One such polluter is the portland cement (PC) industry. PC is the main ingredient in concrete which is the ubiquitous binding material for construction works. Its production is responsible for 5-10 % of all anthropogenic CO2 emissions. Half of this emission arises from the calcination of calcareous raw materials and half from kiln fuel burning and cement clinker grinding. There have long been efforts to reduce the carbon footprint of concrete. Among the many ways, one is to bind CO2 to the phases in the cement-water paste, oxides, hydroxides, and silicates of calcium, during early hydration or while in service. The problem is that obtaining calcium oxide cheaply requires the decarbonation of limestone and the uptake of CO2 is slow and limited mainly to the surface of the concrete due to its low gas permeability. Hence, a faster method to bind more CO2 is needed. Acid-base (AB) cements are fast-setting, high-strength systems that have high durability in many environments in which PC concrete is vulnerable. They are made with a powder base such as MgO and an acid or acid salt, like phosphates. Despite certain advantages over PC cement systems, AB cements are not feasible, due to their high acid content. Also, the phosphoric acid used comes from non-renewable sources of phosphate. A potential way to reduce the drawbacks of using phosphates could be to use organic acids. Oxalic acid or its salts could react with the proper powder base to give concrete that could be used for infrastructure hence that would have very high demand. In addition, methods to produce oxalates from CO2, even atmospheric, are becoming widespread and more economical. The base can also be an industrial byproduct to further lower the environmental impact. This study describes the use of oxalic acid and industrial byproducts to obtain mortars with mechanical properties comparable to those of PC mortars. It is

  13. Dry flue gas desulfurization byproducts as amendments for reclamation of acid mine spoil

    International Nuclear Information System (INIS)

    Dick, W.A.; Stehouwer, R.C.; Beeghly, J.H.; Bigham, J.M.; Lal, R.

    1994-01-01

    Development of beneficial reuses of highly alkaline, dry flue gas desulfurization (FGD) byproducts can impact the economics of adopting these FGD technologies for retrofit on existing powerplants. Greenhouse studies were conducted to evaluate the use of two dry FGD byproducts for reclamation of acid mine spoil (pH, 3.1 to 5.8). Treatment rates of FGD ranges from 0% to 32% by dry weight and most treatments also included 6% by dry weight of sewage sludge. Fescue (Festuca arundinacea Schreb.) was harvested monthly for a total of six harvests. Plant tissue composition and root growth were determined after the sixth harvest. Leachate analyses and pH determination of mixes were done at the beginning and end of the experiments. Both FGD byproducts were effective in raising the spoil pH and in improving fescue growth. At the highest FGD application rate, fescue growth decreased from the optimum due to high pH and reduced rooting volume caused by cementation reactions between the FGD and spoil. Trace elements, with the exception of B, were decreased in the fescue tissue when FGD was applied. Leachate pH, electrical conductivity, dissolved organic carbon, Ca, Mg, and S tended to increase with increased FGD application rate; Al, Fe, Mn, and Zn decreased. pH was the most important variable controlling the concentrations of these elements in the leachate. Concentrations of elements of environmental concern were near or below drinking water standard levels. These results indicate that FGD applied at rates equivalent to spoil neutralization needs can aid in the revegetation of acid spoil revegetation with little potential for introduction of toxic elements into the leachate water or into the food chain

  14. Water Extraction from Coal-Fired Power Plant Flue Gas

    Energy Technology Data Exchange (ETDEWEB)

    Bruce C. Folkedahl; Greg F. Weber; Michael E. Collings

    2006-06-30

    The overall objective of this program was to develop a liquid disiccant-based flue gas dehydration process technology to reduce water consumption in coal-fired power plants. The specific objective of the program was to generate sufficient subscale test data and conceptual commercial power plant evaluations to assess process feasibility and merits for commercialization. Currently, coal-fired power plants require access to water sources outside the power plant for several aspects of their operation in addition to steam cycle condensation and process cooling needs. At the present time, there is no practiced method of extracting the usually abundant water found in the power plant stack gas. This project demonstrated the feasibility and merits of a liquid desiccant-based process that can efficiently and economically remove water vapor from the flue gas of fossil fuel-fired power plants to be recycled for in-plant use or exported for clean water conservation. After an extensive literature review, a survey of the available physical and chemical property information on desiccants in conjunction with a weighting scheme developed for this application, three desiccants were selected and tested in a bench-scale system at the Energy and Environmental Research Center (EERC). System performance at the bench scale aided in determining which desiccant was best suited for further evaluation. The results of the bench-scale tests along with further review of the available property data for each of the desiccants resulted in the selection of calcium chloride as the desiccant for testing at the pilot-scale level. Two weeks of testing utilizing natural gas in Test Series I and coal in Test Series II for production of flue gas was conducted with the liquid desiccant dehumidification system (LDDS) designed and built for this study. In general, it was found that the LDDS operated well and could be placed in an automode in which the process would operate with no operator intervention or

  15. Process of preparing hydraulic cement

    Energy Technology Data Exchange (ETDEWEB)

    1919-12-11

    A process of preparing hydraulic cement from oil shale or shale coke is characterized in that the oil shale or shale coke after the distillation is burned long and hot to liberate the usual amount of carbonic acid and then is fine ground to obtain a slow hardening hydraulic cement.

  16. Health hazards of cement dust

    International Nuclear Information System (INIS)

    Meo, Sultan A.

    2004-01-01

    ven in the 21st century, millions of people are working daily in a dusty environment. They are exposed to different types of health hazards such as fume, gases and dust, which are risk factors in developing occupational disease. Cement industry is involved in the development of structure of this advanced and modern world but generates dust during its production. Cement dust causes lung function impairment, chronic obstructive lung disease, restrictive lung disease, pneumoconiosis and carcinoma of the lungs, stomach and colon. Other studies have shown that cement dust may enter into the systemic circulation and thereby reach the essentially all the organs of body and affects the different tissues including heart, liver, spleen, bone, muscles and hairs and ultimately affecting their micro-structure and physiological performance. Most of the studies have been previously attempted to evaluate the effects of cement dust exposure on the basis of spirometry or radiology, or both. However, collective effort describing the general effects of cement dust on different organ and systems in humans or animals, or both has not been published. Therefore, the aim of this review is to gather the potential toxic effects of cement dust and to minimize the health risks in cement mill workers by providing them with information regarding the hazards of cement dust. (author)

  17. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2011-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  18. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2010-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  19. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2012-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  20. Modeling the Mixing of Components in a Rotary Kiln While Burning Municipal Waste to Ensure Rational Use of Energy

    Directory of Open Access Journals (Sweden)

    Krot O.P.

    2017-08-01

    Full Text Available In Ukraine municipal waste is collected and delivered to a landfill. Municipal waste can be used as fuel to generate additional heat and electricity. The primary advantages of incineration are that waste volumes are reduced by an estimated, and the need for land and landfill space is greatly reduced. The plant has been designed by North–East Scientific Center using a thermocatalytic waste gas purification system with highly efficient dioxins reduction and heat energy recovery system. The technology of waste neutralization includes: a rotary kiln, an afterburner chamber, a new catalytic technologies for the treatment, a heat exchanger for heating combustion air, supply of alkali solution into the gas-escape channel, a carbon fiber adsorption filter. The organization of the right process of waste mixing in the rotary kiln allows increasing the efficiency of combustion, to equalize the combustion temperatures of the components of the waste and the completeness of the burning out of hazardous substances, which reduces the risk of their getting into the ash. The goal of the research is to build an analytical mathematical model of mixing of components in a rotary kiln. The model is based on the mathematical apparatus of Markov chains. The model allows to determine the concentration of the key component in any elementary volume of material circulating in the rotary kiln at any time and to calculate the statistical characteristics of the homogeneity of the mixture. The model will be used to research new designs of the equipment with rotary kilns.

  1. Active methods of mercury removal from flue gases.

    Science.gov (United States)

    Marczak, Marta; Budzyń, Stanisław; Szczurowski, Jakub; Kogut, Krzysztof; Burmistrz, Piotr

    2018-03-23

    Due to its adverse impact on health, as well as its global distribution, long atmospheric lifetime and propensity for deposition in the aquatic environment and in living tissue, the US Environmental Protection Agency (US EPA) has classified mercury and its compounds as a severe air quality threat. Such widespread presence of mercury in the environment originates from both natural and anthropogenic sources. Global anthropogenic emission of mercury is evaluated at 2000 Mg year -1 . According to the National Centre for Emissions Management (Pol. KOBiZE) report for 2014, Polish annual mercury emissions amount to approximately 10 Mg. Over 90% of mercury emissions in Poland originate from combustion of coal.The purpose of this paper was to understand mercury behaviour during sub-bituminous coal and lignite combustion for flue gas purification in terms of reduction of emissions by active methods. The average mercury content in Polish sub-bituminous coal and lignite was 103.7 and 443.5 μg kg -1 . The concentration of mercury in flue gases emitted into the atmosphere was 5.3 μg m -3 for sub-bituminous coal and 17.5 μg m -3 for lignite. The study analysed six low-cost sorbents with the average achieved efficiency of mercury removal from 30.6 to 92.9% for sub-bituminous coal and 22.8 to 80.3% for lignite combustion. Also, the effect of coke dust grain size was examined for mercury sorptive properties. The fine fraction of coke dust (CD) adsorbed within 243-277 μg Hg kg -1 , while the largest fraction at only 95 μg Hg kg -1 . The CD fraction physical oxidation of Hg in the flue gas, its effectiveness has increased twofold.

  2. Distribution of heavy metals from flue gas in algal bioreactor

    Science.gov (United States)

    Napan, Katerine

    Flue gas from coal-fired power plants is a major source of CO2 to the atmosphere. Microalgae can use this enriched form of CO2 as carbon source and in turn the biomass can be used to produce food, feed, fertilizer and biofuels. However, along with CO2, coal-based flue gas will inevitably introduce heavy metals, which have a high affinity to bind algal cells, could be toxic to the organisms and if transferred to the products could limit their uses. This study seeks to address the distribution and impact of heavy metals present in flue gas on microalgae production systems. To comprehend its effects, algae Scenedesmus obliquus was grown in batch reactors in a multimetal system. Ten heavy metals (Cu, Co, Zn, Pb, As, Se, Cr, Hg, Ni and Cd) were selected and were evaluated at four concentrations (1X, 2X, 5X and 10X). Results show that most heavy metals accumulated mainly in biomass and were found in very low concentrations in media. Hg was shown to be lost from the culture, with low amounts present in the biomass. An upper limit for As uptake was observed, suggesting its likelihood to build-up in the system during medium recycle. The As limited bioaccumulation was overcome by addition of sulfur to the algal medium. Heavy metal at 2X, 5X and 10X inhibited both growth and lipid production, while at the reference concentration both biomass and lipids yields were increased. Heavy metal concentrations in the medium and biomass were time dependent, and at the end of the cultivation most heavy metals in the supernatant solution complied with the recommendations for irrigation water, while biomass was below limits for cattle and poultry feed, fertilizer, plastic and paper. This research shows that bioremediation of CO2 and heavy metals in combination with energy production can be integrated, which is an environmentally friendly form of biotechnology.

  3. Heat and mass transfer in a vertical flue ring furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jacobsen, Mona

    1997-12-31

    The main emphasis of this thesis was the design of a mathematical simulation model for studying details in the baking of anodes in the Hydro Aluminium anode baking furnace. The change of thermal conductivity, density, porosity and permeability during heat treatment was investigated. The Transient Plane Source technique for measuring thermal conductivity of solids was used on green carbon materials during the baking process in the temperature range 20-600 {sup o}C. Next, change of mass, density, porosity and permeability of anode samples were measured after being baked to temperatures between 300 and 1200 {sup o}C. The experimental data were used for parameter estimation and verification of property models for use in the anode baking models. Two distinct mathematical models have been modified to study the anode baking. A transient one-dimensional model for studying temperature, pressure and gas evolution in porous anodes during baking was developed. This was extended to a two-dimensional model incorporating the flue gas flow. The mathematical model which included porous heat and mass transfer, pitch pyrolysis, combustion of volatiles, radiation and turbulent channel flow, was developed by source code modification of the Computational Fluid Dynamics code FLUENT. The two-dimensional geometry of a flue gas channel adjacent to a porous flue gas wall, packing coke and anode was used for studying the effect of different firing strategies, raw materials properties and packing coke thickness. The model proved useful for studying the effects of heating rate, geometry and anode properties. 152 refs., 73 figs, 11 tabs.

  4. Increasing draft capability for retrofit flue gas desulfurization systems

    International Nuclear Information System (INIS)

    Petersen, R.D.; Basel, B.E.; Mosier, R.J.

    1992-01-01

    The retrofit installation of flue gas desulfurization (FGD) systems results in significantly higher draft losses for existing generating stations. Consequently, the means for increasing draft capability must be included in many FGD retrofit projects. Consideration is given to several alternatives for increasing draft capability. Alternatives are developed for new induced draft (ID) fans to replace the existing ID fans and for new booster fans to supplement the existing ID fans. Both centrifugal and axial fans are evaluated, as are different means of fan volume control. Each alternative is evaluated on the basis of technical merit and economics. Presented are the development of fan alternatives and results of the technical and economic evaluations

  5. Chemical kinetics of flue gas cleaning by electron beam

    International Nuclear Information System (INIS)

    Maetzing, H.

    1989-02-01

    By electron beam treatment of flue gases, NO x and SO 2 are converted to nitric and sulfuric acids simultaneously. Upon ammonia addition, the corresponding salts are collected in solid state and can be sold as fertilizer. Both homogeneous gas phase reactions and physico-chemical aerosol dynamics are involved in product formation. These processes have been analyzed by model calculations. In part 1, the present report summarizes the model results and gives an account of the theoretical understanding of the EBDS process and its performance characteristics. Part 2 of this report gives a complete listing of the reactions used in the AGATE code. (orig.) [de

  6. Corrosion resistant cemented carbide

    International Nuclear Information System (INIS)

    Hong, J.

    1990-01-01

    This paper describes a corrosion resistant cemented carbide composite. It comprises: a granular tungsten carbide phase, a semi-continuous solid solution carbide phase extending closely adjacent at least a portion of the grains of tungsten carbide for enhancing corrosion resistance, and a substantially continuous metal binder phase. The cemented carbide composite consisting essentially of an effective amount of an anti-corrosion additive, from about 4 to about 16 percent by weight metal binder phase, and with the remaining portion being from about 84 to about 96 percent by weight metal carbide wherein the metal carbide consists essentially of from about 4 to about 30 percent by weight of a transition metal carbide or mixtures thereof selected from Group IVB and of the Periodic Table of Elements and from about 70 to about 96 percent tungsten carbide. The metal binder phase consists essentially of nickel and from about 10 to about 25 percent by weight chromium, the effective amount of an anti-corrosion additive being selected from the group consisting essentially of copper, silver, tine and combinations thereof

  7. Conversion of actual flue gas CO 2 via cycloaddition to propylene oxide catalyzed by a single-site, recyclable zirconium catalyst

    KAUST Repository

    Kelly, Michael J.

    2017-06-12

    A reusable zirconium-based catalyst for the cycloaddition of CO2 to propylene oxide (PO) was prepared by the surface organometallic chemistry (SOMC) methodology. Accordingly, well-defined amounts of the ZrCl4·(OEt2)2 precursor were grafted on the surface of silica dehydroxylated at 700°C (SiO2-700) and at 200°C (SiO2-200) in order to afford surface coordination compounds with different podality and chemical environment. The identity of the surface complexes was thoroughly investigated by FT-IR, elemental microanalysis and solid state NMR and applied as a recoverable and reusable heterogeneous catalyst for the title reaction using pure CO2 and flue gas samples from a cement factory. The observed catalytic activity for the isolated zirconium complexes is rationalized by means of systematic DFT calculations.

  8. Conversion of actual flue gas CO 2 via cycloaddition to propylene oxide catalyzed by a single-site, recyclable zirconium catalyst

    KAUST Repository

    Kelly, Michael J.; Barthel, Alexander; Maheu, Clement; Sodpiban, Ounjit; Dega, Frank-Blondel; Vummaleti, Sai V.C.; Abou-Hamad, Edy; Pelletier, Jeremie; Cavallo, Luigi; D'Elia, Valerio; Basset, Jean-Marie

    2017-01-01

    A reusable zirconium-based catalyst for the cycloaddition of CO2 to propylene oxide (PO) was prepared by the surface organometallic chemistry (SOMC) methodology. Accordingly, well-defined amounts of the ZrCl4·(OEt2)2 precursor were grafted on the surface of silica dehydroxylated at 700°C (SiO2-700) and at 200°C (SiO2-200) in order to afford surface coordination compounds with different podality and chemical environment. The identity of the surface complexes was thoroughly investigated by FT-IR, elemental microanalysis and solid state NMR and applied as a recoverable and reusable heterogeneous catalyst for the title reaction using pure CO2 and flue gas samples from a cement factory. The observed catalytic activity for the isolated zirconium complexes is rationalized by means of systematic DFT calculations.

  9. Overview of the EBFGT installation solutions applicable for flue gases from various fuels combustion

    International Nuclear Information System (INIS)

    Chmielewski, A.G.; Tyminski, B.; Pawelec, A.; Zimek, Z.; Licki, J.

    2011-01-01

    The overview of the solutions used in EBFGT process and adaptation of process parameters for flue gas from combustion of various fuels was presented. The inlets parameters of flue gas from four fuels with high emission of pollutants, process parameters and process constrain were analysed. Also the main problems of this technology and their solutions were presented. (author)

  10. Assessment of corrosion in the flue gas cleaning system using on-line monitoring

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Vendelbo Nielsen, Lars; Berggreen Petersen, Michael

    2015-01-01

    Amager unit 1 is a 350 MW multifuel suspension-fired plant commissioned in 2009 to fire biomass (straw and wood pellets). Increasing corrosion problems in the flue gas cleaning system were observed in the gas-gas preheater (GAFO), the booster fan and flue gas ducts. Chlorine containing corrosion ...

  11. Development of the Aqueous Processes for Removing NOx from Flue Gases.

    Science.gov (United States)

    Chappell, Gilford A.

    A screening study was conducted to evaluate the capability of aqueous solutions to scrub NOx from the flue gases emitted by stationary power plants fired with fossil fuels. The report summarizes the findings of this laboratory program. The experimental program studied the following media for absorption of NOx from flue gases containing no NOx:…

  12. Membranes for Flue Gas Treatment - Transport behavior of water and gas in hydrophilic polymer membranes

    NARCIS (Netherlands)

    Potreck, Jens

    2009-01-01

    Fossil fuel fired power plants produce electricity and in addition to that large volume flows of flue gas, which mainly contain N2, O2, and CO2, but also large quantities of water vapor. To prevent condensation of the water vapor present in this flue gas stream, water needs to be removed before

  13. Progress on flue gas desulfurization and denitration with electron beam irradiation in CAEP

    International Nuclear Information System (INIS)

    Ren Min; Wang Baojian; Yang Ruizhuang; Huang Wenfeng; He Xiaohai; Mao Benjiang

    2005-01-01

    The first pilot plant with electron beam irradiation for desulfurization and denitration of flue gas in China and the experimental results based on the pilot plant are briefly introduced in this paper. The FGD (flue gas desulfurization) demonstration installation designed by CAEP (China Academy of Engineering Physics) in Beijing Jingfeng Thermal Powe Co., Ltd. is recommended. (author)

  14. Overview of the EBFGT installation solutions applicable for flue gases from various fuels combustion

    Energy Technology Data Exchange (ETDEWEB)

    Chmielewski, A. G.; Tyminski, B.; Pawelec, A.; Zimek, Z. [Institute of Nuclear Chemistry and Technology, Warsaw (Poland); Licki, J. [Institute of Atomic Energy, Otwock-Świerk (Poland)

    2011-07-01

    The overview of the solutions used in EBFGT process and adaptation of process parameters for flue gas from combustion of various fuels was presented. The inlets parameters of flue gas from four fuels with high emission of pollutants, process parameters and process constrain were analysed. Also the main problems of this technology and their solutions were presented. (author)

  15. Feature of flue gas treatment by electron-beam irradiation and details of its development

    International Nuclear Information System (INIS)

    Tokunaga, Okihiro; Suzuki, Nobutake.

    1986-01-01

    The method of flue gas treatment with an electron beam, developed jointly by Japan Atomic Energy Research Institute and Ebara Corporation, is promising as a simple, dry process, not using a catalyst, of the desulfurization and denitration. In the procedure, flue gas is irradiated with an electron beam in the presence of ammonia, so that sulfurous acid gas and nitrogen oxide are converted to ammonium sulfate and ammonium nitrate particles, which are then removed. The method is already demonstrated in the flue gas treatment of an iron ore sintering furnace as pilot test. And further, the pilot tests in coal combustion flue gas treatment are proceeding in the United States and West Germany. For the flue gas treatment method using an electron beam, the mechanisms of desulfurization and denitration, the course taken in its development and the present state of development are described, and also the future outlook and problems. (Mori, K.)

  16. New archaeomagnetic data from three roman kilns in northeast Spain: a contribution to the Iberian palaeosecular variation curve

    Science.gov (United States)

    Beamud, E.; Gómez-Paccard, M.; McIntosh, G.; Larrasoaña, J. C.

    2012-04-01

    New archaeomagnetic results from three kilns recovered from a roman age archaeological site in Badalona (northeast Spain) are reported. Archaeological evidences constrain the abandonment of kilns BC1 and BC2 between 0 and 50 yrs AD, whereas the abandonment of kiln BC3 is established between 50 and 150 yrs AD. In order to perform the archaeomagnetic study 12 to 14 samples per kiln were collected using a portable electrical drill with a water-cooled diamond bit, following standard palaeomagnetic sampling methods. Samples were distributed all around the combustion chambers, being obtained in different orientations from the burnt walls and central pillars. Rock magnetic measurements revealed a dominance of low titanium titanomagnetite or substituted magnetite as the main carrier of the magnetic signal and a minor contribution of maghemite. The presence of single domain material, along with the thermal stability of the samples, means that they are suitable candidates for archaeomagnetic studies, and in particular intensity determinations. Archaeomagnetic experiments were attempted on 32 specimens characterised by NRM intensities between 0.5 and 8.3 A/m. Mean archaeomagnetic directions and archaeointensities have been obtained from the original Thellier method with regular partial thermoremanent magnetisation (pTRM) checks being used to estimate archaeointensities. Mean intensities of 68.3 ± 4.2 µT, 72.4 ± 5.0 µT and 72.9 ± 3.7 µT were obtained for kilns BC1, BC2 and BC3, respectively. A cooling rate correction factor of 5% has been applied to mean intensities and the values obtained have been relocated to Paris and Madrid through the virtual dipole moment VDM. The mean directions of the characteristic magnetization of each kiln and their associated statistical parameters were derived from principal component analysis and Fisher statistics. Very similar directions were obtained for BC1 and BC2 with the circle of confidence (α95) of the BC2 direction falling within

  17. Evaluation of the release of dioxins and PCBs during kiln-firing of ball clay.

    Science.gov (United States)

    Broadwater, Kendra; Meeker, John D; Luksemburg, William; Maier, Martha; Garabrant, David; Demond, Avery; Franzblau, Alfred

    2014-01-01

    Ball clay is known to be naturally contaminated with high levels of polychlorinated di-benzo-p-dioxins (PCDDs). This study evaluated the potential for PCDD, polychlorinated dibenzofuran (PCDF) and polychlorinated biphenyl (PCB) release during the kiln firing of ball clay in an art studio. Toxic equivalence (TEQ) were calculated using World Health Organization (WHO) 2005 toxic equivalence factors (TEF) and congener concentrations. Ten bags of commercial ball clay were found to have an average TEQ of 1,370 nanograms/kilogram (ng kg(-1)) dry weight (dw), almost exclusively due to PCDDs (99.98% of TEQ). After firing, none of the 29 dioxin-like analytes was measured above the limits of detection (LOD) in the clay samples. Air samples were taken during firings using both low-flow and high-flow air samplers. Few low-flow air samples contained measurable levels of dioxin congeners above the LOD. The mean TEQ in the high volume air samples ranged from 0.07 pg m(-3) to 0.21 pg m(-3) when firing ball clay, and was 0.11 pg m(-3) when no clay was fired. These concentrations are within the range measured in typical residences and well-controlled industrial settings. The congener profiles in the high-flow air samples differed from the unfired clay; the air samples had a considerable contribution to the TEQ from PCDFs and PCBs. Given that the TEQs of all air samples were very low and the profiles differed from the unfired clay, it is likely that the PCDDs in dry ball clay were destroyed during kiln firing. These results suggest that inhalation of volatilized dioxins during kiln firing of dry ball clay is an unlikely source of exposure for vocational and art ceramicists. Copyright © 2013 Elsevier Ltd. All rights reserved.

  18. Thermal energy analysis of a lime production process: Rotary kiln, preheater and cooler

    International Nuclear Information System (INIS)

    Shahin, Hamed; Hassanpour, Saeid; Saboonchi, Ahmad

    2016-01-01

    Highlights: • The integrated model for lime production unit which includes cooler, preheater and rotary kiln is developed. • The effect of residence time in each section on efficiency is investigated. • Influence of material feed rate and excess air on specific fuel consumption is analyzed. • The significant effect of particle size on efficiency and specific fuel consumption is shown. - Abstract: In this paper, thermal energy analysis of three zones of a lime production process, which are preheater, rotary kiln and cooler, is performed. In order to perform a proper quantitative estimation, the system was modeled using energy balance equations including coupled heat transfer and chemical reaction mechanisms. A mathematical model was developed, and consequently, the thermal and chemical behavior of limestone was investigated. The model was verified using empirical data. After model confirmation, the variation of Specific Fuel Consumption (SFC) versus production rate was predicted and the optimum condition was determined. Subsequently, fuel consumption was calculated regarding to altered residence time inside each zone of lime production process, for a constant output. Results indicate that increasing the residence time inside each zone of lime production process, will enhance thermal efficiency and saves fuel consumption. Relative enhancement will be the same for different sizes of limestone. It was found that a 10-min increase in material residence time inside the preheater or rotary kiln can reduce fuel consumption by around two percent. Whereas, a 5-min increase in material residence time inside the cooler would be enough to obtain a similar result. Finally, the ratio of air-to-fuel and production rate are changed in such a way that the same product is achieved. The model predicts that lowering excess air from 15% to 10% leads to a 2.5% reduction of Specific Fuel Consumption (SFC).

  19. Fuel saving, carbon dioxide emission avoidance, and syngas production by tri-reforming of flue gases from coal- and gas-fired power stations, and by the carbothermic reduction of iron oxide

    International Nuclear Information System (INIS)

    Halmann, M.; Steinfeld, A.

    2006-01-01

    Flue gases from coal, gas, or oil-fired power stations, as well as from several heavy industries, such as the production of iron, lime and cement, are major anthropogenic sources of global CO 2 emissions. The newly proposed process for syngas production based on the tri-reforming of such flue gases with natural gas could be an important route for CO 2 emission avoidance. In addition, by combining the carbothermic reduction of iron oxide with the partial oxidation of the carbon source, an overall thermoneutral process can be designed for the co-production of iron and syngas rich in CO. Water-gas shift (WGS) of CO to H 2 enables the production of useful syngas. The reaction process heat, or the conditions for thermoneutrality, are derived by thermochemical equilibrium calculations. The thermodynamic constraints are determined for the production of syngas suitable for methanol, hydrogen, or ammonia synthesis. The environmental and economic consequences are assessed for large-scale commercial production of these chemical commodities. Preliminary evaluations with natural gas, coke, or coal as carbon source indicate that such combined processes should be economically competitive, as well as promising significant fuel saving and CO 2 emission avoidance. The production of ammonia in the above processes seems particularly attractive, as it consumes the nitrogen in the flue gases

  20. Thief process for the removal of mercury from flue gas

    Science.gov (United States)

    Pennline, Henry W.; Granite, Evan J.; Freeman, Mark C.; Hargis, Richard A.; O'Dowd, William J.

    2003-02-18

    A system and method for removing mercury from the flue gas of a coal-fired power plant is described. Mercury removal is by adsorption onto a thermally activated sorbent produced in-situ at the power plant. To obtain the thermally activated sorbent, a lance (thief) is inserted into a location within the combustion zone of the combustion chamber and extracts a mixture of semi-combusted coal and gas. The semi-combusted coal has adsorptive properties suitable for the removal of elemental and oxidized mercury. The mixture of semi-combusted coal and gas is separated into a stream of gas and semi-combusted coal that has been converted to a stream of thermally activated sorbent. The separated stream of gas is recycled to the combustion chamber. The thermally activated sorbent is injected into the duct work of the power plant at a location downstream from the exit port of the combustion chamber. Mercury within the flue gas contacts and adsorbs onto the thermally activated sorbent. The sorbent-mercury combination is removed from the plant by a particulate collection system.

  1. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    Energy Technology Data Exchange (ETDEWEB)

    David A. Green; Brian S. Turk; Raghubir P. Gupta; Alejandro Lopez-Ortiz; Douglas P. Harrison; Ya Liang

    2001-07-01

    Sodium based sorbents including sodium carbonate may be used to capture carbon dioxide from flue gas. A relatively concentrated carbon dioxide stream may be recoverable for sequestration when the sorbent is regenerated. Electrobalance tests indicated that sodium carbonate monohydrate was formed in a mixture of helium and water vapor at temperatures below 65 C. Additional compounds may also form, but this could not be confirmed. In the presence of carbon dioxide and water vapor, both the initial reaction rate of sodium carbonate with carbon dioxide and water and the sorbent capacity decreased with increasing temperature, consistent with the results from the previous quarter. Increasing the carbon dioxide concentration at constant temperature and water vapor concentration produced a measurable increase in rate, as did increasing the water vapor concentration at constant carbon dioxide concentration and temperature. Runs conducted with a flatter TGA pan resulted in a higher initial reaction rate, presumably due to improved gas-solid contact, but after a short time, there was no significant difference in the rates measured with the different pans. Analyses of kinetic data suggest that the surface of the sodium carbonate particles may be much hotter than the bulk gas due to the highly exothermic reaction with carbon dioxide and water, and that the rate of heat removal from the particle may control the reaction rate. A material and energy balance was developed for a cyclic carbonation/calcination process which captures about 26 percent of the carbon dioxide present in flue gas available at 250 C.

  2. Materials in flue gas condensation plants; Materialval vid roekgaskondensering

    Energy Technology Data Exchange (ETDEWEB)

    Goldschmidt, Barbara; Nordling Magnus

    2003-02-01

    This project is the first part of a larger project. In the part reported here, materials for flue gas condensers have been investigated by contact with plant owners and suppliers and by a literature review of reported failures. If it is decided to continue with another part of the project, a number of materials will be long term tested on site. The project is complementary to an earlier project, which investigated the operating experiences from flue gas condensers in biomass fired cogeneration plants. In the project materials (steel and polymeric) suitable for long term testing in existing plants are discussed. It is proposed that testing in the second part of the project is made with material coupons in one plant fired with only biomass and one plant where biomass is co fired with other fuels. In the biomass fired plant a number of steel materials should be tested. In the co fired plant, with its harsher operating conditions, the same steel materials plus a number of polymeric materials should be tested. Materials suitable for testing are summarised in the report.

  3. Experience with high-temperature filtration of incinerator flue gases

    International Nuclear Information System (INIS)

    Carpentier, S.; de Tassigny, C.

    1990-01-01

    It is always preferable to filter incinerator flue gases as close as possible to their origin, i.e. in a high-temperature zone, and means must be provided to destroy the other organic parts of the flyash resulting from these gases by in-filter combustion. The filter also traps a mineral part of the flyash, which eventually causes clogging and requires replacement or regeneration. Such filtration systems are available and can be operated on an industrial scale. They include candles made of micro-expanded refractory alloys supporting filtering media, porous ceramic candles and other devices. Research and subsequent pilot facility testing have enabled development of alumina fiber filter cartridges that offer more advantages than other equipment employed to date. Specifically, these advantages are: ultralight weight, which enables construction of systems that are relatively unaffected by creep and high-temperature deformations; excellent refractory qualities, which permit a use above 1000 degrees C; insensitivity to thermal shocks and in-situ carbon fines combustion capability; anti-acid quality of the material, which enables high-temperature filtration of acidic flue gases (chlorine and hydrochloric acid, SO x , etc.); low initial pressure drop of the cartridges; dimensional stability of the cartridges, which can be machined to a given tolerance with specific contours after casting and drying. This paper reports the results obtained during the last filtration system test campaign. Details are given for operating conditions, grain sizes and real-time monitoring of various parameters

  4. Revegetation of flue gas desulfurization sludge pond disposal sites

    International Nuclear Information System (INIS)

    Artiola, J.F.

    1994-12-01

    A comprehensive search of published literature was conducted to summarize research undertaken to date on revegetation of flue gas desulfurization (FGD) waste disposal ponds. A review of the physical and chemical properties of FGD sludges and wastes with similar characteristics is also included in order to determine the advantages and limitations of FGD sludge for plant growth. No specific guidelines have been developed for the revegetation of FGD sludge disposal sites. Survey studies showed that the wide-ranging composition of FGD wastes was determined primarily by the sulfur dioxide and other flue gas scrubbing processes used at powerplants. Sulfate rich (>90%CaSO 4 ) FGD sludges are physically and chemically more stable, and thus more amenable to revegetation. Because of lack of macronutrients and extremely limited microbial activity, FBD sludge ponds presented a poor plant growth environment without amendment. Studies showed the natural process of inoculation of the FGD sludge with soil microbes that promote plant growth be can after disposal but proceeded slowly. Revegetation studies reviewed showed that FGD sludges amended with soils supported a wider variety of plant species better and longer than abandoned FGD ponds. Two major types of plants have been successful in revegetation of FGD waste ponds and similar wastes: salt-tolerant plants and aquatic plants. A comprehensive list of plant species with potential for regetation of FGD sludge disposal pond sites is presented along with successful revegetation techniques

  5. White-and-blud porcelain of Hutian kiln in Ming dynasty studied by PIXE

    International Nuclear Information System (INIS)

    Cheng Lin; Feng Songlin; Sha Yin; Cheng Huansheng

    2004-01-01

    The study of provenance, ages and distinguishing precious ancient porcelain from a fake of Chinese ancient porcelain by modern technologies arose greatly interesting in the circles of archaeologists and scientists in China. Concentration of major and trace elements of white-and-blue porcelain of Hutian kiln in Ming Dynasty were analyzed by PIXE, and elemental distributions of porcelain were analyzed by SPM. The results indicate the elemental distributions in the white glaze, blue glaze and body are homogeneous, respectively. It is a layer nearly 5-10 μm between the body and blue glaze. Probably, cobalt blue pigment used in the blue glaze comes from Jiangxi, Fujian province etc. (authors)

  6. New archeointensity results from the reconstructed ancient kiln by the Tsunakawa-Shaw method

    Science.gov (United States)

    Yamamoto, Y.; Hatakeyama, T.; Kitahara, Y.; Saito, T.

    2017-12-01

    Yamamoto et al. (2015) reported that baked clay samples from the floor of a reconstructed ancient kiln provided a reliable Tsunakawa-Shaw (LTD-DHT Shaw) archeointensity (AI) estimate of 47.3 +/- 2.2 microT which is fairly consistent with the in situ geomagnetic field of 46.4 microT at the time of the reconstruction. The reconstruction was conducted to reproduce an excavated kiln of the seventh century in Japan and Sue-type potteries of contemporary style were also fired (Nakajima et al., 1974). Two of the potteries with reddish color were recently subjected to the Tsunakawa-Shaw archeointensity determinations, resulting in reliable AI estimates of 45.4 +/- 2.3 (N=6) and 48.2 +/- 2.7 microT (N=15) when specimens were heated in air in laboratory (Yamamoto et al., 2017 JpGU-AGU Joint Meeting). We have had another opportunity to take samples from a new reconstructed ancient kiln in Japan which was fired in autumn 2016. The samples were two Sue-type potteries with grayish color (bowl-type and plate-type) and some blocks collected from inner wall of the kiln body. They were cut into mini specimens and then subjected to the Tsunakawa-Shaw experiment. Heating in laboratory was done either in air or vacuum.For the bowl-type pottery, AIs of 46.9 +/- 2.8 (N=6, air) and 45.3 +/- 2.3 microT (N=6, vacuum) are obtained. They are indistinguishable each other and consistent with the IGRF field of 47.4 microT at the reconstructed location in 2016. For the plate-type pottery, AIs result in 41.8 +/- 1.3 (N=4, air) and 43.9 +/- 3.9 microT (N=4, vacuum). They are also indistinguishable each other but the former AI is slightly lower than the IGRF field.For the inner wall, AIs of 45.0 (N=1, air) and 46.8 microT (N=1, vacuum) are obtained from a right-side wall, and those of 45.5 +/- 2.5 (N=2, air) and 47.7 +/- 3.0 microT (N=2, vacuum) are observed from a left-side wall. They are all indistinguishable and consistent with the IGRF field.

  7. Validity of archaeomagnetic field recording: an experimental pottery kiln at Coppengrave, Germany

    Science.gov (United States)

    Schnepp, Elisabeth; Leonhardt, Roman; Korte, Monika; Klett-Drechsel, Johannes

    2016-04-01

    Palaeomagnetic data obtained from archaeological materials are used for reconstructions of the Earth's magnetic field of the past millennia. While many studies tested the reliability of this recorder for palaeointensity only a few studies did this for direction. The study presents an archaeomagnetic and rock magnetic investigation applied to an experimental pottery kiln, which was operated in 2003 to produce stone ware. This kind of high-quality pottery needs a temperature of at least 1160 °C. Shortly before heating of the kiln direct absolute measurements of the absolute geomagnetic field vector have been carried out close to it. After cooling of the kiln 24 oriented palaeomagnetic samples have been taken. Although Curie temperatures are about 580 °C, that is the typical temperature for magnetite, thermal as well as alternating field demagnetisations reveal also a considerable amount of hematite as magnetic carrier. This mixture of magnetite and hematite is dominated by pseudo-single domain grains. Demagnetisation removed in some cases weak secondary components, but in most cases the specimens carried a single component thermoremanent magnetisation. The mean characteristic remanent magnetisation direction agrees on 95 per cent confidence level with the directly measured field direction. Archaeointensity was obtained from five specimens with the Thellier-Coe method and with the multiple-specimen palaeointensity domain-state corrected method. Six of these specimens also provided a result of the Dekkers-Böhnel method, which overestimated the archaeointensity by about 9 per cent compared to the direct value, while after correction for fraction the value agrees very well. For the multiple-specimen palaeointensity domain-state corrected method only fractions between 25 and 75 per cent have been used and specimens showing alteration have been excluded. Above 450 °C many specimens showed alteration of the magnetic grains. Because median destructive temperatures were

  8. A methodological proposal for ancient kiln simulation analyzed by Moessbauer spectroscopy

    International Nuclear Information System (INIS)

    Flores, E.; Fernandes, B.; Flores, E.; Fernandez, B.

    1988-01-01

    In previous papers scientistis from different countries have reported simulating incomplete methodologies for ancient kiln firing conditions. Results from clays fired in a first working hypothesis are presented to end as a methodological proposal for simulation. This study was done through Moessbauer spectroscopy. The fired clay used presented a Fe 2+ and Fe 3+ spectrum in octahedric sites. Moessbauer parameters complemented by other studies indicate illite is the predominant clay mineral. A trait of the parameters behaviour in presence of temperature is reported. (author)

  9. Climate change-induced heat risks for migrant populations working at brick kilns in India: a transdisciplinary approach

    Science.gov (United States)

    Lundgren-Kownacki, Karin; Kjellberg, Siri M.; Gooch, Pernille; Dabaieh, Marwa; Anandh, Latha; Venugopal, Vidhya

    2018-03-01

    During the summer of 2015, India was hit by a scorching heat wave that melted pavements in Delhi and caused thousands of deaths, mainly among the most marginalized populations. One such group facing growing heat risks from both occupational and meteorological causes are migrant brick kiln workers. This study evaluates both current heat risks and the potential future impacts of heat caused by climate change, for the people working at brick kilns in India. A case study of heat stress faced by people working at brick kilns near Chennai, India, is the anchor point around which a transdisciplinary approach was applied. Around Chennai, the situation is alarming since occupational heat exposure in the hot season from March to July is already at the upper limits of what humans can tolerate before risking serious impairment. The aim of the study was to identify new pathways for change and soft solutions by both reframing the problem and expanding the solution space being considered in order to improve the quality of life for the migrant populations at the brick kilns. Technical solutions evaluated include the use of sun-dried mud bricks and other locally "appropriate technologies" that could mitigate the worsening of climate change-induced heat. Socio-cultural solutions discussed for empowering the people who work at the brick kilns include participatory approaches such as open re-localization, and rights-based approaches including the environmental sustainability and the human rights-based approach framework. Our analysis suggests that an integrative, transdisciplinary approach could incorporate a more holistic range of technical and socio-culturally informed solutions in order to protect the health of people threatened by India's brick kiln industry.

  10. 21 CFR 888.4200 - Cement dispenser.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027) into...

  11. A cement based syntactic foam

    International Nuclear Information System (INIS)

    Li Guoqiang; Muthyala, Venkata D.

    2008-01-01

    In this study, a cement based syntactic foam core was proposed and experimentally investigated for composite sandwich structures. This was a multi-phase composite material with microballoon dispersed in a rubber latex toughened cement paste matrix. A trace amount of microfiber was also incorporated to increase the number of mechanisms for energy absorption and a small amount of nanoclay was added to improve the crystal structure of the hydrates. Three groups of cement based syntactic foams with varying cement content were investigated. A fourth group of specimens containing pure cement paste were also prepared as control. Each group contained 24 beam specimens. The total number of beam specimens was 96. The dimension of each beam was 30.5 cm x 5.1 cm x 1.5 cm. Twelve foam specimens from each group were wrapped with plain woven 7715 style glass fabric reinforced epoxy to prepare sandwich beams. Twelve cubic foam specimens, three from each group, with a side length of 5.1 cm, were also prepared. Three types of testing, low velocity impact test and four-point bending test on the beam specimens and compression test on the cubic specimens, were conducted to evaluate the impact energy dissipation, stress-strain behavior, and residual strength. Scanning electron microscope (SEM) was also used to examine the energy dissipation mechanisms in the micro-length scale. It was found that the cement based syntactic foam has a higher capacity for dissipating impact energy with an insignificant reduction in strength as compared to the control cement paste core. When compared to a polymer based foam core having similar compositions, it was found that the cement based foam has a comparable energy dissipation capacity. The developed cement based syntactic foam would be a viable alternative for core materials in impact-tolerant composite sandwich structures

  12. Crown and bridge cements: clinical applications.

    Science.gov (United States)

    Bunek, Sabiha S; Powers, John M

    2012-12-01

    Cement selection can be confusing because factors such as substrate, the type of restoration, and patient needs must be considered. Some substrates require additional treatment before cementation. This article describes the most commonly used traditional crown and bridge cements (GI and RMGI) used for metal and metal-ceramic restorations, and resin cements used for all-ceramic restorations. Advantages, disadvantages, indications, and contraindications of cements have been reviewed. Recommended uses of cements for metal, ceramic, and laboratory composite restorations have been presented. General guidelines for surface treatment ot silica- and zirconia-based restorations when using resin cements have been discussed.

  13. Charcoal kiln sites, associated landscape attributes and historic forest conditions: DTM-based investigations in Hesse (Germany

    Directory of Open Access Journals (Sweden)

    Marcus Schmidt

    2016-03-01

    Full Text Available Background An examination of the distribution of ancient charcoal kiln sites in the forest landscape seems to be worthwhile, since general trends in the selection of suitable kiln site locations in the past might become obvious. In this way forest landscape elements with a more intense usage by charcoal burning can be identified. By doing this, we can expect to gain information on the former condition and tree species composition of woodland. Investigations on the spatial distribution of charcoal kiln sites in relation to landscape attributes are sparse, however, probably due to the high on-site mapping effort. The outstanding suitability of LiDAR-derived digital terrain models (DTMs for the detection of charcoal kiln sites has been recently proved. Hence, DTM-based surveys of charcoal kiln sites represent a promising attempt to fill this research gap. Methods Based on DTM-based surveys, we analyzed the spatial distribution of charcoal kiln sites in two forest landscapes in the German federal state of Hesse: Reinhardswald and Kellerwald-Edersee National Park. In doing so, we considered the landscape attibutes "tree species composition", “water supply status”, “nutrient supply status”, “soil complex classes”, “altitude”, “exposition”, and “inclination”. Results We found that charcoal kiln sites were established preferably on hillside locations that provided optimal growing and regeneration conditions for European beech (Fagus sylvatica due to their acidic brown soils and sufficient water supply. These results are in line with instructions for the selection of appropriate kiln site locations, found in literature from the 18th to the 19th century. Conclusions We conclude that there were well-stocked, beech-dominated deciduous forest stands in northern Hesse before 1800, particularly at poorly accessible hillside locations. These large stocks of beech wood were utilized by the governments of the different Hessian territories

  14. Emissions and Char Quality of Flame-Curtain "Kon Tiki" Kilns for Farmer-Scale Charcoal/Biochar Production

    Science.gov (United States)

    Cornelissen, Gerard; Pandit, Naba Raj; Taylor, Paul; Pandit, Bishnu Hari; Sparrevik, Magnus; Schmidt, Hans Peter

    2016-01-01

    Flame Curtain Biochar Kilns Pyrolysis of organic waste or woody materials yields charcoal, a stable carbonaceous product that can be used for cooking or mixed into soil, in the latter case often termed "biochar". Traditional kiln technologies for charcoal production are slow and without treatment of the pyrolysis gases, resulting in emissions of gases (mainly methane and carbon monoxide) and aerosols that are both toxic and contribute to greenhouse gas emissions. In retort kilns pyrolysis gases are led back to a combustion chamber. This can reduce emissions substantially, but is costly and consumes a considerable amount of valuable ignition material such as wood during start-up. To overcome these problems, a novel type of technology, the Kon-Tiki flame curtain pyrolysis, is proposed. This technology combines the simplicity of the traditional kiln with the combustion of pyrolysis gases in the flame curtain (similar to retort kilns), also avoiding use of external fuel for start-up. Biochar Characteristics A field study in Nepal using various feedstocks showed char yields of 22 ± 5% on a dry weight basis and 40 ± 11% on a C basis. Biochars with high C contents (76 ± 9%; n = 57), average surface areas (11 to 215 m2 g-1), low EPA16—PAHs (2.3 to 6.6 mg kg-1) and high CECs (43 to 217 cmolc/kg)(average for all feedstocks, mainly woody shrubs) were obtained, in compliance with the European Biochar Certificate (EBC). Gas Emission Factors Mean emission factors for the flame curtain kilns were (g kg-1 biochar for all feedstocks); CO2 = 4300 ± 1700, CO = 54 ± 35, non-methane volatile organic compounds (NMVOC) = 6 ± 3, CH4 = 30 ± 60, aerosols (PM10) = 11 ± 15, total products of incomplete combustion (PIC) = 100 ± 83 and NOx = 0.4 ± 0.3. The flame curtain kilns emitted statistically significantly (p<0.05) lower amounts of CO, PIC and NOx than retort and traditional kilns, and higher amounts of CO2. Implications With benefits such as high quality biochar, low emission

  15. Cement/slag chemistry studies

    International Nuclear Information System (INIS)

    Glasser, F.P.; Macphee, D.; Atkins, M.; Beckley, N.; Carson, S.O.; Wilding, C.R.; McHugh, G.

    1988-01-01

    The performance of cement-based matrices intended for radwaste immobilization is assessed. The long-term performance of the matrix is characterized by thermodynamic evaluation of experimental data. The results are presented in a general form, amenable to a range of specific formulations. The interaction of specific radwaste components with cements has been studied, using Iodine as an example. It occurs as both I - and IO 3 - species, but these differ sharply in sorption characteristics. The effect of ionizing radiation of the pH and E h of cement matrices is reported. (author)

  16. Cements in Radioactive Waste Disposal

    International Nuclear Information System (INIS)

    Glasser, F.P.

    2013-01-01

    The use of cement and concrete to immobilise radioactive waste is complicated by the wide- ranging nature of inorganic cementing agents available as well as the range of service environments in which cement is used and the different functions expected of cement. For example, Portland cement based concretes are widely used as structural materials for construction of vaults and tunnels. These constructions may experience a long pre-closure performance lifetime during which they are required to protect against collapse and ingress of water: strength and impermeability are key desirable characteristics. On the other hand, cement and concrete may be used to form backfills, ranging in permeability. Permeable formulations allow gas readily to escape, while impermeable barriers retard radionuclide transport and reduce access of ground water to the waste. A key feature of cements is that, while fresh, they pass through a fluid phase and can be formed into any shape desired or used to infiltrate other materials thereby enclosing them into a sealed matrix. Thereafter, setting and hardening is automatic and irreversible. Where concrete is used to form structural elements, it is also natural to use cement in other applications as it minimises potential for materials incompatibility. Thus cement- mainly Portland cement- has been widely used as an encapsulant for storage, transport and as a radiation shield for active wastes. Also, to form and stabilise structures such as vaults and silos. Relative to other potential matrices, cement also has a chemical immobilisation potential, reacting with and binding with many radionuclides. The chemical potential of cements is essentially sacrificial, thus limiting their performance lifetime. However performance may also be required in the civil engineering sense, where strength is important, so many factors, including a geochemical description of service conditions, may require to be assessed in order to predict performance lifetime. The

  17. Cements in Radioactive Waste Disposal

    Energy Technology Data Exchange (ETDEWEB)

    Glasser, F. P. [University of Aberdeen, Scotland (United Kingdom)

    2013-09-15

    The use of cement and concrete to immobilise radioactive waste is complicated by the wide- ranging nature of inorganic cementing agents available as well as the range of service environments in which cement is used and the different functions expected of cement. For example, Portland cement based concretes are widely used as structural materials for construction of vaults and tunnels. These constructions may experience a long pre-closure performance lifetime during which they are required to protect against collapse and ingress of water: strength and impermeability are key desirable characteristics. On the other hand, cement and concrete may be used to form backfills, ranging in permeability. Permeable formulations allow gas readily to escape, while impermeable barriers retard radionuclide transport and reduce access of ground water to the waste. A key feature of cements is that, while fresh, they pass through a fluid phase and can be formed into any shape desired or used to infiltrate other materials thereby enclosing them into a sealed matrix. Thereafter, setting and hardening is automatic and irreversible. Where concrete is used to form structural elements, it is also natural to use cement in other applications as it minimises potential for materials incompatibility. Thus cement- mainly Portland cement- has been widely used as an encapsulant for storage, transport and as a radiation shield for active wastes. Also, to form and stabilise structures such as vaults and silos. Relative to other potential matrices, cement also has a chemical immobilisation potential, reacting with and binding with many radionuclides. The chemical potential of cements is essentially sacrificial, thus limiting their performance lifetime. However performance may also be required in the civil engineering sense, where strength is important, so many factors, including a geochemical description of service conditions, may require to be assessed in order to predict performance lifetime. The

  18. Does cement mantle thickness really matter?

    OpenAIRE

    Caruana, J.

    2008-01-01

    The thickness of the cement mantle around the femoral component of total hip replacements is a contributing factor to aseptic loosening and revision. Nevertheless, various designs of stems and surgical tooling lead to cement mantles of differing thicknesses. This thesis is concerned with variability in cement thickness around the Stanmore Hip, due to surgical approach, broach size and stem orientation, and its effects on stress and cracking in the cement. The extent to which cement mantle thi...

  19. Energy and exergy analysis of an annular shaft kiln with opposite burners

    International Nuclear Information System (INIS)

    Rong, Wenjie; Li, Baokuan; Qi, Fengsheng; Cheung, Sherman C.P.

    2017-01-01

    Highlights: • An OBASK is investigated for the energy and exergy performance. • The energy and exergy efficiency of the OBASK is of 63.6% and 35.7%, respectively. • The exergy destruction accounts for 44.5% of the total exergy input. - Abstract: Annular shaft kilns with opposite burners (OBASK) has been widely adopted due to the advantages of cost saving and easy controlling. Nonetheless, compared with the traditional annular shaft kiln, the OBASK is not favorable in terms of thermal performance and energy efficiency. Aiming to improve the thermal performance, a comprehensive energy and exergy analysis of an OBASK has been conducted based on the actual operational data obtained from on-site measurements. For making a thorough thermal analysis of the OBASK, special attentions have been focused in considering magnesium decomposition reaction and moisture in limestone in the methodology. The energy and exergy efficiencies are determined to be 63.6% and 35.7%, respectively. The exergy destruction is 44.0% of total exergy input of which fuel combustion causes 56.6% of the exergy destruction. Furthermore, the effects of CaO and moisture contents in limestone on energy and exergy efficiencies are analyzed. The results have demonstrated the potential energy saving of the OBASK and identified three proposed energy conservation measures. Improvement and effect of the three proposed measures on the thermal performance are verified via further analysis.

  20. Thermal Behavior of Coal Used in Rotary Kiln and Its Combustion Intensification

    Directory of Open Access Journals (Sweden)

    Qiang Zhong

    2018-04-01

    Full Text Available Pyrolysis and combustion behaviors of three coals (A, B, and C coals were investigated and their combustion kinetics were calculated by the Freeman–Carroll method to obtain quantitative insight into their combustion behaviors. Moreover, the effects of coal size, air flow, oxygen content, and heating rate on coal combustion behaviors were analyzed. Results showed that the three coals have a similar trend of pyrolysis that occurs at about 670 K and this process continuously proceeds along with their combustion. Combustion characteristics and kinetic parameters can be applied to analyze coal combustion behaviors. Three coals having combustion characteristics of suitable ignition temperature (745–761 K, DTGmax (14.20–15.72%/min, and burnout time (7.45–8.10 min were analyzed in a rotary kiln. Combustion kinetic parameters provide quantitative insights into coal combustion behavior. The suitable particle size for coal combustion in a kiln is that the content of less than 74 μm is 60% to 80%. Low activation energy and reaction order make coal, especially C coal, have a simple combustion mechanism, great reactivity, be easily ignited, and a low peak temperature in the combustion state. Oxygen-enrichment and high heating rates enhance coal combustion, increasing combustion intensity and peak value, thus shortening burnout time.

  1. CFD SIMULATION FOR DEMILITARIZATION OF RDX IN A ROTARY KILN BY THERMAL DECOMPOSITION

    Directory of Open Access Journals (Sweden)

    SI H. LEE

    2017-06-01

    Full Text Available Demilitarization requires the recovery and disposal of obsolete ammunition and explosives. Since open burning/detonation of hazardous waste has caused serious environmental and safety problems, thermal decomposition has emerged as one of the most feasible methods. RDX is widely used as a military explosive due to its high melting temperature and detonation power. In this work, the feasible conditions under which explosives can be safely incinerated have been investigated via a rotary kiln simulation. To solve this problem, phase change along with the reactions of RDX has been incisively analyzed. A global reaction mechanism consisting of condensed phase and gas phase reactions are used in Computational Fluid Dynamics simulation. User Defined Functions in FLUENT is utilized in this study to inculcate the reactions and phase change into the simulation. The results divulge the effect of temperature and the varying amounts of gas produced in the rotary kiln during the thermal decomposition of RDX. The result leads to the prospect of demilitarizing waste explosives to avoid the possibility of detonation.

  2. Passamaquoddy Innovative Clean Coal Technology Program: Public design report

    Energy Technology Data Exchange (ETDEWEB)

    1993-08-01

    The Passamaquoddy Technology Recovery Scrubber{trademark} was conceived and developed specifically to address two problems experienced by the Dragon cement plant; meeting increasingly stringent gas emission limits for sulfur dioxide, and disposing of kiln dust, containing alkali oxides, which had to be wasted in order to avoid kiln operating and product quality problems. The idea involved making the kiln dust into a slurry in order to leach out the species (primarily potassium and sulfur) which rendered it unacceptable for return to kiln feed. This slurry, the liquid part of which is an alkaline solution, acts as a scrubbing reagent for SO{sub 2} in the flue gas while CO{sub 2} in the gas serves to precipitate soluble calcium and release sulfate for combination with the potassium. The effect of the process is to scrub SO{sub 2} from kiln flue gas, extract the volatile species from the dust allowing it to be returned to the kiln, and yield a leachate comprising potassium sulfate which can be crystallized (using heat recovered from the flue gas) and sold as fertilizer. Apart from widespread application in the cement industry, it was evident that, if the process could be demonstrated, its potential would extend to any plant burning fossil fuel where an alkaline waste either occurs intrinsically or can be juxtaposed. Obvious candidates appeared to include the pulp and paper industry and waste incineration. The chemistry was proved in a 1/100th scale pilot plant using actual kiln dust and a slip stream of kiln gas. A full scale demonstration installation was commissioned in 1989 by CDN (USA), the owners of the Dragon plant with the financial support of the US Department of Energy under its innovative Clean Coal Technology Program.

  3. Calcium Aluminate Cement Hydration Model

    Directory of Open Access Journals (Sweden)

    Matusinović, T.

    2011-01-01

    Full Text Available Calcium aluminate cement (AC is a very versatile special cement used for specific applications. As the hydration of AC is highly temperature dependent, yielding structurally different hydration products that continuously alter material properties, a good knowledge of thermal properties at early stages of hydration is essential. The kinetics of AC hydration is a complex process and the use of single mechanisms models cannot describe the rate of hydration during the whole stage.This paper examines the influence of temperature (ϑ=5–20 °C and water-to-cement mass ratio (mH /mAC = 0.4; 0.5 and 1.0 on hydration of commercial iron-rich AC ISTRA 40 (producer: Istra Cement, Pula, Croatia, which is a part of CALUCEM group, Figs 1–3. The flow rate of heat generation of cement pastes as a result of the hydration reactions was measured with differential microcalorimeter. Chemically bonded water in the hydrated cement samples was determined by thermo-gravimetry.Far less heat is liberated when cement and water come in contact for the first time, Fig. 1, than in the case for portland cement (PC. Higher water-to-cement ratio increases the heat evolved at later ages (Fig. 3 due to higher quantity of water available for hydration. A significant effect of the water-to-cement ratio on the hydration rate and hydration degree showed the importance of water as being the limiting reactant that slows down the reaction early. A simplified stoichiometric model of early age AC hydration (eq. (8 based on reaction schemes of principal minerals, nominally CA, C12A7 and C4AF (Table 1, was employed. Hydration kinetics after the induction period (ϑ < 20 °C had been successfully described (Fig. 4 and Table 2 by a proposed model (eq. (23 which simultaneously comprised three main mechanisms: nucleation and growth, interaction at phase boundary, and mass transfer. In the proposed kinetic model the nucleation and growth is proportional to the amount of reacted minerals (eq

  4. Heat recovery from flue gas of coal fired installations with reduced pollutant emission - the Zittau process

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, H; Strauss, R; Hofmann, K -D; Suder, M; Hultsch, T; Wetzel, W; Gabrysch, H; Jung, J [Technische Hochschule, Zittau (German Democratic Republic)

    1988-12-01

    Reviews the technology applied in the Zittau process for flue gas heat recovery and flue gas desulfurization in small brown coal fired power plants. Steam generators have a capacity of 6.5 or 10 t/h, low grade fuel with 8.2 MJ/kg calorific value is combusted. Technology has been developed on an experimental 10 t/h steam generator since 1986; an industrial 6.5 t/h prototype steam generator is now in operation achieving 95% SO{sub 2} removal from flue gas with 5600 to 7800 mg SO{sub 2} per m{sup 3} of dry flue gas. The Zittau technology is available in 3 variants: with maximum waste heat recovery, with partial waste heat recovery or without waste heat recovery and only wet flue gas scrubbing. Two flowsheets of flue gas and suspension circulation are provided. The first variant recovers 25.7% of nominal heat capacity (1.1 thermal MW from a 4.2 MW steam generator with 6.5 t/h steam capacity), the second variant recovers 6.5% of waste heat by reducing heat exchangers to 20% of the size of the first variant. Flue gas suspension scrubbing utilizes power plant ash, which is capable of absorbing 50 to 70% of SO{sub 2}, additional 25% SO{sub 2} removal is achieved by providing either 40% ash from another power plant or limestone for suspensions. Various technological details are included. 5 refs.

  5. Rheological measurements on cement grouts

    International Nuclear Information System (INIS)

    Dalton, M.J.

    1986-06-01

    This report describes the techniques which have been developed at Winfrith for assessing the rheological properties of cement grouts. A discussion of the theory of rheology and its application to cement is given and the methodology for calibrating a special paddle measuring system for a commercial viscometer is described. The use of the system for determining flow curves, equilibrium viscosity, viscosity as a function of shearing time and structure changes is also discussed. (author)

  6. New particle formation in the fresh flue-gas plume from a coal-fired power plant: effect of flue-gas cleaning

    Science.gov (United States)

    Mylläri, Fanni; Asmi, Eija; Anttila, Tatu; Saukko, Erkka; Vakkari, Ville; Pirjola, Liisa; Hillamo, Risto; Laurila, Tuomas; Häyrinen, Anna; Rautiainen, Jani; Lihavainen, Heikki; O'Connor, Ewan; Niemelä, Ville; Keskinen, Jorma; Dal Maso, Miikka; Rönkkö, Topi

    2016-06-01

    Atmospheric emissions, including particle number and size distribution, from a 726 MWth coal-fired power plant were studied experimentally from a power plant stack and flue-gas plume dispersing in the atmosphere. Experiments were conducted under two different flue-gas cleaning conditions. The results were utilized in a plume dispersion and dilution model taking into account particle formation precursor (H2SO4 resulted from the oxidation of emitted SO2) and assessment related to nucleation rates. The experiments showed that the primary emissions of particles and SO2 were effectively reduced by flue-gas desulfurization and fabric filters, especially the emissions of particles smaller than 200 nm in diameter. Primary pollutant concentrations reached background levels in 200-300 s. However, the atmospheric measurements indicated that new particles larger than 2.5 nm are formed in the flue-gas plume, even in the very early phases of atmospheric ageing. The effective number emission of nucleated particles were several orders of magnitude higher than the primary particle emission. Modelling studies indicate that regardless of continuing dilution of the flue gas, nucleation precursor (H2SO4 from SO2 oxidation) concentrations remain relatively constant. In addition, results indicate that flue-gas nucleation is more efficient than predicted by atmospheric aerosol modelling. In particular, the observation of the new particle formation with rather low flue-gas SO2 concentrations changes the current understanding of the air quality effects of coal combustion. The results can be used to evaluate optimal ways to achieve better air quality, particularly in polluted areas like India and China.

  7. Thermodynamic properties calculation of the flue gas based on its composition estimation for coal-fired power plants

    International Nuclear Information System (INIS)

    Xu, Liang; Yuan, Jingqi

    2015-01-01

    Thermodynamic properties of the working fluid and the flue gas play an important role in the thermodynamic calculation for the boiler design and the operational optimization in power plants. In this study, a generic approach to online calculate the thermodynamic properties of the flue gas is proposed based on its composition estimation. It covers the full operation scope of the flue gas, including the two-phase state when the temperature becomes lower than the dew point. The composition of the flue gas is online estimated based on the routinely offline assays of the coal samples and the online measured oxygen mole fraction in the flue gas. The relative error of the proposed approach is found less than 1% when the standard data set of the dry and humid air and the typical flue gas is used for validation. Also, the sensitivity analysis of the individual component and the influence of the measurement error of the oxygen mole fraction on the thermodynamic properties of the flue gas are presented. - Highlights: • Flue gas thermodynamic properties in coal-fired power plants are online calculated. • Flue gas composition is online estimated using the measured oxygen mole fraction. • The proposed approach covers full operation scope, including two-phase flue gas. • Component sensitivity to the thermodynamic properties of flue gas is presented.

  8. Report for fiscal 1999 on the fundamental survey on promotion of joint implementation. Modernization of Bakabad Cement Factory; 1999 nendo kyodo jisshi nado suishin kiso chosa Bekbad cement kojo kindaika chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    This paper describes the result in fiscal 1999 of the feasibility study applied with the COP3 clean development mechanism for Bekabad Cement Factory in the Republic of Uzbekistan. One of the existing three old type kilns were diverted and converted into a dry NSP type kiln (having the same production capacity as the present of 726,000 tons a year). This arrangement was intended to enhance the productivity, save the energy, and reduce emission of greenhouse gases and different pollutants by renewing the upper and lower stream facilities and installing such environmental devices as electric dust collectors and bag filters. The total construction cost is US$84,432,000. Reducible energy consumption and reduction quantity of greenhouse gases would be 73,232 toe/year and 176,528 toe/year, respectively, in the single fiscal 2006. The cumulative quantity over twenty-year period until 2025 would be 1,464,640 toe and 3,530,560 toe, respectively. The energy saving effect per US$1,000 would be 17.87 toe, and the greenhouse gas reduction effect would be 43.08 t. In the case of using a soft loan such as the special yen loan for environment application, the internal profit rate after tax would be 7.63%, which is not high as the business enterprise profitability. However, the profit and loss statement indicates creation of profit after two years of operation, hence there is a relative realization possibility. (NEDO)

  9. Cement pulmonary embolism after vertebroplasty.

    Science.gov (United States)

    Sifuentes Giraldo, Walter Alberto; Lamúa Riazuelo, José Ramón; Gallego Rivera, José Ignacio; Vázquez Díaz, Mónica

    2013-01-01

    In recent years, the use of vertebral cementing techniques for vertebroplasty and kyphoplasty has spread for the treatment of pain associated with osteoporotic vertebral compression fractures. This is also associated with the increased incidence of complications related with these procedures, the most frequent being originated by leakage of cementation material. Cement can escape into the vertebral venous system and reach the pulmonary circulation through the azygous system and cava vein, producing a cement embolism. This is a frequent complication, occurring in up to 26% of patients undergoing vertebroplasty but, since most patients have no clinical or hemodynamical repercussion, this event usually goes unnoticed. However, some serious, and even fatal cases, have been reported. We report the case of a 74-year-old male patient who underwent vertebroplasty for persistent pain associated with osteoporotic L3 vertebral fracture and who developed a cement leak into the cava vein and right pulmonary artery during the procedure. Although he developed a pulmonary cement embolism, the patient remained asymptomatic and did not present complications during follow-up. Copyright © 2012 Elsevier España, S.L. All rights reserved.

  10. Calcium Orthophosphate Cements and Concretes

    Directory of Open Access Journals (Sweden)

    Sergey V. Dorozhkin

    2009-03-01

    Full Text Available In early 1980s, researchers discovered self-setting calcium orthophosphate cements, which are a bioactive and biodegradable grafting material in the form of a powder and a liquid. Both phases form after mixing a viscous paste that after being implanted, sets and hardens within the body as either a non-stoichiometric calcium deficient hydroxyapatite (CDHA or brushite, sometimes blended with unreacted particles and other phases. As both CDHA and brushite are remarkably biocompartible and bioresorbable (therefore, in vivo they can be replaced with newly forming bone, calcium orthophosphate cements represent a good correction technique for non-weight-bearing bone fractures or defects and appear to be very promising materials for bone grafting applications. Besides, these cements possess an excellent osteoconductivity, molding capabilities and easy manipulation. Furthermore, reinforced cement formulations are available, which in a certain sense might be described as calcium orthophosphate concretes. The concepts established by calcium orthophosphate cement pioneers in the early 1980s were used as a platform to initiate a new generation of bone substitute materials for commercialization. Since then, advances have been made in the composition, performance and manufacturing; several beneficial formulations have already been introduced as a result. Many other compositions are in experimental stages. In this review, an insight into calcium orthophosphate cements and concretes, as excellent biomaterials suitable for both dental and bone grafting application, has been provided.

  11. Potential flue gas impurities in carbon dioxide streams separated from coal-fired power plants.

    Science.gov (United States)

    Lee, Joo-Youp; Keener, Tim C; Yang, Y Jeffery

    2009-06-01

    For geological sequestration of carbon dioxide (CO2) separated from pulverized coal combustion flue gas, it is necessary to adequately evaluate the potential impacts of flue gas impurities on groundwater aquifers in the case of the CO2 leakage from its storage sites. This study estimated the flue gas impurities to be included in the CO2 stream separated from a CO2 control unit for a different combination of air pollution control devices and different flue gas compositions. Specifically, the levels of acid gases and mercury vapor were estimated for the monoethanolamine (MEA)-based absorption process on the basis of published performance parameters of existing systems. Among the flue gas constituents considered, sulfur dioxide (SO2) is known to have the most adverse impact on MEA absorption. When a flue gas contains 3000 parts per million by volume (ppmv) SO2 and a wet flue gas desulfurization system achieves its 95% removal, approximately 2400 parts per million by weight (ppmw) SO2 could be included in the separated CO2 stream. In addition, the estimated concentration level was reduced to as low as 135 ppmw for the SO2 of less than 10 ppmv in the flue gas entering the MEA unit. Furthermore, heat-stable salt formation could further reduce the SO2 concentration below 40 ppmw in the separated CO2 stream. In this study, it is realized that the formation rates of heat-stable salts in MEA solution are not readily available in the literature and are critical to estimating the levels and compositions of flue gas impurities in sequestered CO2 streams. In addition to SO2, mercury, and other impurities in separated CO2 streams could vary depending on pollutant removal at the power plants and impose potential impacts on groundwater. Such a variation and related process control in the upstream management of carbon separation have implications for groundwater protection at carbon sequestration sites and warrant necessary considerations in overall sequestration planning

  12. Carbon Dioxide Capture from Flue Gas Using Dry Regenerable Sorbents

    Energy Technology Data Exchange (ETDEWEB)

    Thomas Nelson; David Green; Paul Box; Raghubir Gupta; Gennar Henningsen

    2007-06-30

    Regenerable sorbents based on sodium carbonate (Na{sub 2}CO{sub 3}) can be used to separate carbon dioxide (CO{sub 2}) from coal-fired power plant flue gas. Upon thermal regeneration and condensation of water vapor, CO{sub 2} is released in a concentrated form that is suitable for reuse or sequestration. During the research project described in this report, the technical feasibility and economic viability of a thermal-swing CO{sub 2} separation process based on dry, regenerable, carbonate sorbents was confirmed. This process was designated as RTI's Dry Carbonate Process. RTI tested the Dry Carbonate Process through various research phases including thermogravimetric analysis (TGA); bench-scale fixed-bed, bench-scale fluidized-bed, bench-scale co-current downflow reactor testing; pilot-scale entrained-bed testing; and bench-scale demonstration testing with actual coal-fired flue gas. All phases of testing showed the feasibility of the process to capture greater than 90% of the CO{sub 2} present in coal-fired flue gas. Attrition-resistant sorbents were developed, and these sorbents were found to retain their CO{sub 2} removal activity through multiple cycles of adsorption and regeneration. The sodium carbonate-based sorbents developed by RTI react with CO{sub 2} and water vapor at temperatures below 80 C to form sodium bicarbonate (NaHCO3) and/or Wegscheider's salt. This reaction is reversed at temperatures greater than 120 C to release an equimolar mixture of CO{sub 2} and water vapor. After condensation of the water, a pure CO{sub 2} stream can be obtained. TGA testing showed that the Na{sub 2}CO3 sorbents react irreversibly with sulfur dioxide (SO{sub 2}) and hydrogen chloride (HCl) (at the operating conditions for this process). Trace levels of these contaminants are expected to be present in desulfurized flue gas. The sorbents did not collect detectable quantities of mercury (Hg). A process was designed for the Na{sub 2}CO{sub 3}-based sorbent that

  13. Growth of Aspergillus repens in Flue-Cured Tobacco 1

    Science.gov (United States)

    Welty, Ronald E.; Nelson, Larry A.

    1971-01-01

    In laboratory tests, flue-cured tobacco inoculated with Aspergillus repens was stored at 75, 80, 85, 87, and 95% relative humidity at 20 and 30 C. Samples were taken weekly for 4 weeks and evaluated for mold growth (colony count) and moisture content (MC). The weekly rate of fungus increase was slower at 20 C than at 30 C. Tobacco at 20 C with MC between 25 to 30% supported a slight to moderate increase in A. repens after 3 weeks of storage. However, tobacco at the same MC stored at 30 C was subject to rapid invasion by the fungus in as few as 1 to 2 weeks. Tobacco with MC above 30% stored at either 20 or 30 C became moldy in about 1 week. A mold index is proposed for evaluating populations of A. repens in tobacco. PMID:16349905

  14. Growth of Aspergillus repens in Flue-Cured Tobacco.

    Science.gov (United States)

    Welty, R E; Nelson, L A

    1971-05-01

    In laboratory tests, flue-cured tobacco inoculated with Aspergillus repens was stored at 75, 80, 85, 87, and 95% relative humidity at 20 and 30 C. Samples were taken weekly for 4 weeks and evaluated for mold growth (colony count) and moisture content (MC). The weekly rate of fungus increase was slower at 20 C than at 30 C. Tobacco at 20 C with MC between 25 to 30% supported a slight to moderate increase in A. repens after 3 weeks of storage. However, tobacco at the same MC stored at 30 C was subject to rapid invasion by the fungus in as few as 1 to 2 weeks. Tobacco with MC above 30% stored at either 20 or 30 C became moldy in about 1 week. A mold index is proposed for evaluating populations of A. repens in tobacco.

  15. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    Energy Technology Data Exchange (ETDEWEB)

    David A. Green; Brian S. Turk; Raghubir Gupta; Alejandro Lopez-Ortiz

    2001-01-01

    Four grades of sodium bicarbonate and two grades of trona were characterized in terms of particle size distribution, surface area, pore size distribution, and attrition. Surface area and pore size distribution determinations were conducted after calcination of the materials. The sorbent materials were subjected to thermogravimetric testing to determine comparative rates and extent of calcination (in inert gas) and sorption (in a simulated coal combustion flue gas mixture). Selected materials were exposed to five calcination/sorption cycles and showed no decrease in either sorption capacity or sorption rate. Process simulations were conducted involving different heat recovery schemes. The process is thermodynamically feasible. The sodium-based materials appear to have suitable physical properties for use as regenerable sorbents and, based on thermogravimetric testing, are likely to have sorption and calcination rates that are rapid enough to be of interest in full-scale carbon sequestration processes.

  16. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    Energy Technology Data Exchange (ETDEWEB)

    David A. Green; Brian S. Turk; Raghubir P. Gupta; Alejandro Lopez-Ortiz; Douglas P. Harrison; Ya Liang

    2001-05-01

    Electrobalance studies of calcination and carbonation of sodium bicarbonate materials were conducted at Louisiana State University. Calcination in an inert atmosphere was rapid and complete at 120 C. Carbonation was temperature dependent, and both the initial rate and the extent of reaction were found to decrease as temperature was increased between 60 and 80 C. A fluidization test apparatus was constructed at RTI and two sodium bicarbonate materials were fluidized in dry nitrogen at 22 C. The bed was completely fluidized at between 9 and 11 in. of water pressure drop. Kinetic rate expression derivations and thermodynamic calculations were conducted at RTI. Based on literature data, a simple reaction rate expression, which is zero order in carbon dioxide and water, was found to provide the best fit against reciprocal temperature. Simulations based on process thermodynamics suggested that approximately 26 percent of the carbon dioxide in flue gas could be recovered using waste heat available at 240 C.

  17. CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

    International Nuclear Information System (INIS)

    David A. Green; Brian S. Turk; Raghubir P. Gupta; Alejandro Lopez-Ortiz; Douglas P. Harrison; Ya Liang

    2001-01-01

    Electrobalance studies of calcination and carbonation of sodium bicarbonate materials were conducted at Louisiana State University. Calcination in an inert atmosphere was rapid and complete at 120 C. Carbonation was temperature dependent, and both the initial rate and the extent of reaction were found to decrease as temperature was increased between 60 and 80 C. A fluidization test apparatus was constructed at RTI and two sodium bicarbonate materials were fluidized in dry nitrogen at 22 C. The bed was completely fluidized at between 9 and 11 in. of water pressure drop. Kinetic rate expression derivations and thermodynamic calculations were conducted at RTI. Based on literature data, a simple reaction rate expression, which is zero order in carbon dioxide and water, was found to provide the best fit against reciprocal temperature. Simulations based on process thermodynamics suggested that approximately 26 percent of the carbon dioxide in flue gas could be recovered using waste heat available at 240 C

  18. Two-Phase Phenomena In Wet Flue Gas Desulfurization Process

    International Nuclear Information System (INIS)

    Minzer, U.; Moses, E.J.; Toren, M.; Blumenfeld, Y.

    1998-01-01

    In order to reduce sulfur oxides discharge, Israel Electric Corporation (IEC) is building a wet Flue Gas Desulfurization (FGD) facility at Rutenberg B power station. The primary objective of IEC is to minimize the occurrence of stack liquid discharge and avoid the discharge of large droplets, in order to prevent acid rain around the stack. Liquid discharge from the stack is the integrated outcome of two-phase processes, which are discussed in this work. In order to estimate droplets discharge the present investigation employs analytical models, empirical tests, and numerical calculations of two-phase phenomena. The two-phase phenomena are coupled and therefore cannot be investigated separately. The present work concerns the application of Computational Fluid Dynamic (CFD) as an engineering complementary tool in the IEC investigation

  19. Industrial plant for electron beam flue gas treatment

    International Nuclear Information System (INIS)

    Chmielewski, A.G.; Iller, E.; Tyminnski, B.; Zimek, Z; Ostapczuk, A.; Licki, J.

    2001-01-01

    The electron beam flue gas treatment technology was invented many years ago. Research on the process has been carried out in Japan, USA, Germany and Poland. However, the recent fidings, based on the experiments performed at pilot plant at Electric Power Station Kaweczyn, led to developments which made process mature just at the dawn of the XXI century. The process is being implemented in the full industrial scale at Electric Power Station Pomorzany (Dolna Odra EPS Group). Other developments are reported in Japan and after Nagoya's pilot plant experiments, an industrial plant has been built in China and another one is constructed in Japan. There are remarkable differences in technological and design solutions applied in all these installations. Developments achieved at EPS Kaweczyn pilot plant and INCT laboratory unit were the basis for the project realized at EPS Pomorzan

  20. The influence of biomass quality on the purification of flue gases and multicyclone assembly material

    Directory of Open Access Journals (Sweden)

    A. Čikić

    2013-01-01

    Full Text Available Various types, forms and states affect the heating value of biomass and its conversion into exploitable energy forms. As a result of biomass quality investigations, the share of solid particles in flue gases purified in a multicyclone was measured and analyzed at various heating loads of a boiler, the maximum power of which amounts to 2,2 MW. This paper presents the influence of flue gases on the roughness and corrosiveness of multicyclone material inner wall. A corrective dimensional parameter of the multicyclone was suggested for the purpose of maximum purification of flue gases at unfavorable incineration conditions and biomass characteristics.