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Sample records for cellulosic ethanol production

  1. Production of ethanol from cellulose (sawdust)

    Otulugbu, Kingsley

    2012-01-01

    The production of ethanol from food such as corn, cassava etc. is the most predominate way of producing ethanol. This has led to a shortage in food, inbalance in food chain, increased food price and indirect land use. This thesis thus explores using another feed for the production of ethanol- hence ethanol from cellulose. Sawdust was used to carry out the experiment from the production of ethanol and two methods were considered: SHF (Separate Hydrolysis and Fermentation) and SSF (Simultaneous...

  2. African perspective on cellulosic ethanol production

    Bensah, Edem Cudjoe; Kemausuor, Francis; Miezah, Kodwo

    2015-01-01

    A major challenge to commercial production of cellulosic ethanol pertains to the cost-effective breakdown of the complex and recalcitrant structure of lignocellulose into its components via pretreatment, the cost of enzymes for hydrolysis and fermentation, and the conversion rate of C5 sugars...... to ethanol, among others. While the industrialized and some emerging countries are gradually breaking grounds in cellulosic ethanol, most African countries have made little effort in research and development even though the continent is rich in lignocellulosic biomass. The paper estimates residues from...... widely available crops and municipal waste and determines their respective theoretical ethanol potential (around 22 billion litres annually). It further reviews stages involved in the production of cellulosic ethanol, focussing on processing methods that can be adapted to current situation in most...

  3. Evaluation of ethanol productivity from cellulose by Clostridium thermocellum

    Kurose, N; Yagyu, J; Miyazaki, T; Uchida, M; Hanai, S; Obayashi, A

    1986-01-01

    Clostridium thermocellum, a thermophilic anaerobe, directly converts cellulose to EtOH. To estimate its EtOH production from cellulose, we used a new method based on material balance by which the efficiencies of the enzymes that convert cellulose to ethanol were calculated. Using this method, the maximum efficiency of ethanol production of two strains of C. thermocellum was estimated to be 0.05, with 0.67 as the theoretical maximum. 3 references.

  4. Availability of crop cellulosics for ethanol production

    Hayes, R.D.

    1982-10-01

    Past estimates of cellulosic resources available from Canadian agriculture totalled over 23 million tonnes of cereal grain straw and corn stover residues surplus to soil and animal requirements. A new much reduced estimate, based on four detailed regional studies that also include previously unassessed resources such as chaff, oilseed hulls, and food processing wastes, is suggested. Eleven million tonnes are currently available from all residue sources for energy conversion by different processes. Only five million tonnes are identified as potentially usable in ethanol production plants were they to be constructed. Additional resource opportunities may become available in future from currently underutilized land, especially saline soils, novel processing techniques of conventional grains and forages, innovative cropping systems that may increase the yield of agricultural biomass, and new food/feed/fuel (i.e. multi-purpose) crops such as kochia, milkweed, and Jerusalem artichoke. 27 refs., 1 fig., 1 tab.

  5. USE OF IONIC LIQUIDS FOR IMPROVEMENT OF CELLULOSIC ETHANOL PRODUCTION

    Qijun Wang

    2011-02-01

    Full Text Available Cellulosic ethanol production has drawn much attention in recent years. However, there remain significant technical challenges before such production can be considered as economically feasible at an industrial scale. Among them, the efficient conversion of carbohydrates in lignocellulosic biomass into fermentable sugars is one of the most challenging technical difficulties in cellulosic ethanol production. Use of ionic liquids has opened new avenues to solve this problem by two different pathways. One is pretreatment of lignocellulosic biomass using ionic liquids to increase its enzymatic hydrolysis efficiency. The other is to transform the hydrolysis process of lignocellulosic biomass from a heterogeneous reaction system to a homogeneous one by dissolving it into ionic liquids, thus improving its hydrolysis efficiency.

  6. Analysis of ethanol production potential from cellulosic feedstocks

    Stone, J E

    1982-03-01

    This report provides a comprehensive and scientific overview of results emerging from research on ethanol producton from cellulosic materials and indicates those areas which appear to warrant additional support. Many published economic analyses of production costs are examined, but the emphasis of the report is on research and on its potential for reducing the cost of ethanol production. The author concludes that the uncertainty surrounding the cost of producing ethanol from cellulosic feedstocks via enzymatic hydrolysis will not be resolved until a pilot plant has been built of sufficient size to produce realistic engineering data. He gives five reasons why Canada should build such a pilot plant: Canada's apparent leadership in developing a steam pre-treatment process, the desirability of encouraging developments and building a cadre of experts in biotechnology, the absence of a pilot plant in Canada where the various organisms and biochemical processes involved in ethanol production and by-product utilization can be developed on a reasonably large scale, Canadian expertise in lignin chemistry which might be used to capitalize upon the reactive lignin residue, and research in progress at National Research Council and elsewhere on the conversion of C/sub 5/ sugars to ethanol. 37 refs., 2 figs., 4 tabs.

  7. Value Chain Structures that Define European Cellulosic Ethanol Production

    Gregg, Jay Sterling; Bolwig, Simon; Hansen, Teis

    2017-01-01

    production plants across Europe from a global value chain (GVC) perspective. We find that most CE production plants in the EU focus largely on intellectual property and are therefore only at the pilot or demonstration scale. Crescentino, the largest CE production facility in Europe, is also more interested...... petroleum markets and higher financial risks. We argue that, to increase CE production, policies should consider value chains, promote the wider bio-economy of products and focus on economies of scope. Whereas the EU and its member states have ethanol quotas and blending targets, a more effective policy......Production of cellulosic ethanol (CE) has not yet reached the scale envisaged by the literature and industry. This study explores CE production in Europe to improve understanding of the motivations and barriers associated with this situation. To do this, we conduct a case study-based analysis of CE...

  8. Optimization of upstream and development of cellulose hydrolysis process for cellulosic bio-ethanol production

    Bae, Hyun Jong; Wi, Seung Gon; Kim, Su Bae; Shin, You Jung; Yi, Ju Hui [Chonnam National University, Bio-Energy Research Institute, Gwangju (Korea, Republic of)

    2010-10-15

    The purpose of this project is optimization of upstream and development of cellulose hydrolysis process for cellulosic bio-ethanol production. Research scope includes 1) screening of various microorganisms from decayed biomass in order to search for more efficient lignocellulose degrading microorganism, 2) identification and verification of new cell wall degrading cellulase for application cellulose bioconversion process, and 3) identification and characterization of novel genes involved in cellulose degradation. To find good microorganism candidates for lignocellulose degrading, 75 decayed samples from different areas were assayed in triplicate and analyzed. For cloning new cell wall degrading enzymes, we selected microorganisms because it have very good lignocellulose degradation ability. From that microorganisms, we have apparently cloned a new cellulase genes (10 genes). We are applying the new cloned cellulase genes to characterize in lignocellulsoe degradation that are most important to cellulosic biofuels production

  9. Optimization of upstream and development of cellulose hydrolysis process for cellulosic bio-ethanol production

    Bae, Hyun Jong; Wi, Seung Gon; Kim, Su Bae; Shin, You Jung; Yi, Ju Hui

    2010-10-01

    The purpose of this project is optimization of upstream and development of cellulose hydrolysis process for cellulosic bio-ethanol production. Research scope includes 1) screening of various microorganisms from decayed biomass in order to search for more efficient lignocellulose degrading microorganism, 2) identification and verification of new cell wall degrading cellulase for application cellulose bioconversion process, and 3) identification and characterization of novel genes involved in cellulose degradation. To find good microorganism candidates for lignocellulose degrading, 75 decayed samples from different areas were assayed in triplicate and analyzed. For cloning new cell wall degrading enzymes, we selected microorganisms because it have very good lignocellulose degradation ability. From that microorganisms, we have apparently cloned a new cellulase genes (10 genes). We are applying the new cloned cellulase genes to characterize in lignocellulsoe degradation that are most important to cellulosic biofuels production

  10. Enhancing ethanol production from cellulosic sugars using Scheffersomyces (Pichia) stipitis.

    Okonkwo, C C; Azam, M M; Ezeji, T C; Qureshi, N

    2016-07-01

    Studies were performed on the effect of CaCO3 and CaCl2 supplementation to fermentation medium for ethanol production from xylose, glucose, or their mixtures using Scheffersomyces (Pichia) stipitis. Both of these chemicals were found to improve maximum ethanol concentration and ethanol productivity. Use of xylose alone resulted in the production of 20.68 ± 0.44 g L(-1) ethanol with a productivity of 0.17 ± 0.00 g L(-1) h(-1), while xylose plus 3 g L(-1) CaCO3 resulted in the production of 24.68 ± 0.75 g L(-1) ethanol with a productivity of 0.21 ± 0.01 g L(-1) h(-1). Use of xylose plus glucose in combination with 3 g L(-1) CaCO3 resulted in the production of 47.37 ± 0.55 g L(-1) ethanol (aerobic culture), thus resulting in an ethanol productivity of 0.39 ± 0.00 g L(-1) h(-1). These values are 229 % of that achieved in xylose medium. Supplementation of xylose and glucose medium with 0.40 g L(-1) CaCl2 resulted in the production of 44.84 ± 0.28 g L(-1) ethanol with a productivity of 0.37 ± 0.02 g L(-1) h(-1). Use of glucose plus 3 g L(-1) CaCO3 resulted in the production of 57.39 ± 1.41 g L(-1) ethanol under micro-aerophilic conditions. These results indicate that supplementation of cellulosic sugars in the fermentation medium with CaCO3 and CaCl2 would improve economics of ethanol production from agricultural residues.

  11. Method for producing ethanol and co-products from cellulosic biomass

    Nguyen, Quang A

    2013-10-01

    The present invention generally relates to processes for production of ethanol from cellulosic biomass. The present invention also relates to production of various co-products of preparation of ethanol from cellulosic biomass. The present invention further relates to improvements in one or more aspects of preparation of ethanol from cellulosic biomass including, for example, improved methods for cleaning biomass feedstocks, improved acid impregnation, and improved steam treatment, or "steam explosion."

  12. Value Chain Structures that Define European Cellulosic Ethanol Production

    Jay Sterling Gregg

    2017-01-01

    Full Text Available Production of cellulosic ethanol (CE has not yet reached the scale envisaged by the literature and industry. This study explores CE production in Europe to improve understanding of the motivations and barriers associated with this situation. To do this, we conduct a case study-based analysis of CE production plants across Europe from a global value chain (GVC perspective. We find that most CE production plants in the EU focus largely on intellectual property and are therefore only at the pilot or demonstration scale. Crescentino, the largest CE production facility in Europe, is also more interested in technology licensing than producing ethanol. Demonstration-scale plants tend to have a larger variety of feedstocks, whereas forestry-based plants have more diversity of outputs. As scale increases, the diversity of feedstocks and outputs diminishes, and firms struggle with feedstock provisioning, global petroleum markets and higher financial risks. We argue that, to increase CE production, policies should consider value chains, promote the wider bio-economy of products and focus on economies of scope. Whereas the EU and its member states have ethanol quotas and blending targets, a more effective policy would be to seek to reduce the risks involved in financing capital projects, secure feedstock provisioning and support a diversity of end products.

  13. Implications of Industrial Processing Strategy on Cellulosic Ethanol Production at High Solids Concentrations

    Cannella, David

    The production of cellulosic ethanol is a biochemical process of not edible biomasses which contain the cellulose. The process involves the use of enzymes to hydrolyze the cellulose in fermentable sugars to finally produce ethanol via fermentative microorganisms (i.e. yeasts). These biomasses...... are the leftover of agricultural productions (straws), not edible crops (giant reed) or wood, thus the ethanol so produced is also called second generation (or 2G ethanol), which differs from the first generation produced from starch (sugar beets mostly). In the industrial production of cellulosic ethanol high...... solids strategy resulted critical for its cost effectiveness: high concentration of initial biomass it will lead to high concentration of the final product (ethanol), thus more convenient to isolate. This thesis investigate the implementation of a high solids loading concept into cellulosic ethanol...

  14. The Potential of Cellulosic Ethanol Production from Grasses in Thailand

    Jinaporn Wongwatanapaiboon

    2012-01-01

    Full Text Available The grasses in Thailand were analyzed for the potentiality as the alternative energy crops for cellulosic ethanol production by biological process. The average percentage composition of cellulose, hemicellulose, and lignin in the samples of 18 types of grasses from various provinces was determined as 31.85–38.51, 31.13–42.61, and 3.10–5.64, respectively. The samples were initially pretreated with alkaline peroxide followed by enzymatic hydrolysis to investigate the enzymatic saccharification. The total reducing sugars in most grasses ranging from 500–600 mg/g grasses (70–80% yield were obtained. Subsequently, 11 types of grasses were selected as feedstocks for the ethanol production by simultaneous saccharification and cofermentation (SSCF. The enzymes, cellulase and xylanase, were utilized for hydrolysis and the yeasts, Saccharomyces cerevisiae and Pichia stipitis, were applied for cofermentation at 35°C for 7 days. From the results, the highest yield of ethanol, 1.14 g/L or 0.14 g/g substrate equivalent to 32.72% of the theoretical values was obtained from Sri Lanka ecotype vetiver grass. When the yields of dry matter were included in the calculations, Sri Lanka ecotype vetiver grass gave the yield of ethanol at 1,091.84 L/ha/year, whereas the leaves of dwarf napier grass showed the maximum yield of 2,720.55 L/ha/year (0.98 g/L or 0.12 g/g substrate equivalent to 30.60% of the theoretical values.

  15. Cellulosic ethanol production from agricultural residues in Nigeria

    Iye, Edward; Bilsborrow, Paul

    2013-01-01

    Nigeria′s Biofuels Policy introduced in 2007 mandates a 10% blend (E10) of bioethanol with gasoline. This study investigates the potential for the development of a cellulosic ethanol industry based on the availability of agricultural residues and models the number of commercial processing facilities that could be sited in the six Geo-political zones. The potential for cellulosic ethanol production from agricultural residues in Nigeria is 7556 km 3 per annum exceeding the mandate of 10% renewable fuel required and providing the potential for 12 large- and 11 medium-scale processing facilities based on the use of a single feedstock. Cassava and yam peelings provided in excess of 80% of the process residues available with enough feedstock to supply 10 large-scale facilities with a fairly even distribution across the zones. Sorghum straw, millet straw and maize stalks represented 75% of the potential resource available from field residues with the potential to supply 2 large- and 7 medium-scale processing facilities, all of which would be located in the north of the country. When a multi-feedstock approach is used, this provides the potential for either 29 large- or 58 medium-scale facilities based on outputs of 250 and 125 km 3 per annum respectively. - Highlights: • Nigeria′s Biofuels Policy mandates a 10% blend of bioethanol with gasoline. • Total bioethanol production from agricultural residues was 7556 km 3 per annum. • Process residues offer the greatest potential accounting for 62% of production. • Nigeria has the potential for 12 large- and 11 medium scale commercial. • The use of mixed feedstocks significantly increases the potential for production

  16. Process and utility water requirements for cellulosic ethanol production processes via fermentation pathway

    The increasing need of additional water resources for energy production is a growing concern for future economic development. In technology development for ethanol production from cellulosic feedstocks, a detailed assessment of the quantity and quality of water required, and the ...

  17. Integrated production of nano-fibrillated cellulose and cellulosic biofuel (ethanol) by enzymatic fractionation of wood fibers

    Junyong Zhu; Ronald Sabo; Xiaolin Luo

    2011-01-01

    This study demonstrates the feasibility of integrating the production of nano-fibrillated cellulose (NFC), a potentially highly valuable biomaterial, with sugar/biofuel (ethanol) from wood fibers. Commercial cellulase enzymes were used to fractionate the less recalcitrant amorphous cellulose from a bleached Kraft eucalyptus pulp, resulting in a highly crystalline and...

  18. Optimization of upstream and development of cellulose hydrolysis process for cellulosic bio-ethanol production

    Bae, Hyeun Jong; Wi, Seung Gon; Lee, Yoon Gyo; Kim, Ho Myung; Kim, Su Bae

    2011-10-01

    The purpose of this project is optimization of upstream and development of cellulose hydrolysis process for cellulosic bio-ethanol production. The 2nd year Research scope includes: 1) Optimization of pre-treatment conditions for enzymatic hydrolysis of lignocellulosic biomass and 2) Demonstration of enzymatic hydrolysis by recombinant enzymes. To optimize the pretreatment, we applied two processes: a wet process (wet milling + popping), and dry process (popping + dry milling). Out of these, the wet process presented the best glucose yield with a 93.1% conversion, while the dry process yielded 69.6%, and the unpretreated process yielded <20%. The recombinant cellulolytic enzymes showed very high specific activity, about 80-1000 times on CMC and 13-70 times on filter paper at pH 3.5 and 55 .deg. C

  19. Modelling ethanol production from cellulose: separate hydrolysis and fermentation versus simultaneous saccharification and fermentation

    Drissen, R.E.T.; Maas, R.H.W.; Tramper, J.; Beeftink, H.H.

    2009-01-01

    In ethanol production from cellulose, enzymatic hydrolysis, and fermentative conversion may be performed sequentially (separate hydrolysis and fermentation, SHF) or in a single reaction vessel (simultaneous saccharification and fermentation, SSF). Opting for either is essentially a trade-off between

  20. Long-run effects of falling cellulosic ethanol production costs on the US agricultural economy

    Campiche, Jody L; Bryant, Henry L; Richardson, James W

    2010-01-01

    Renewable energy production has been expanding at a rapid pace. New advances in cellulosic ethanol technologies have the potential to displace the use of petroleum as a transportation fuel, and could have significant effects on both the agricultural economy and the environment. In this letter, the effects of falling cellulosic ethanol production costs on the mix of ethanol feedstocks employed and on the US agricultural economy are examined. Results indicate that, as expected, cellulosic ethanol production increases by a substantial amount as conversion technology improves. Corn production increases initially following the introduction of cellulosic technology, because producers enjoy new revenue from sales of corn stover. After cellulosic ethanol production becomes substantially cheaper, however, acres are shifted from corn production to all other agricultural commodities. Essentially, this new technology could facilitate the exploitation of a previously under-employed resource (corn stover), resulting in an improvement in overall welfare. In the most optimistic scenario considered, 68% of US ethanol is derived from cellulosic sources, coarse grain production is reduced by about 2%, and the prices of all food commodities are reduced modestly.

  1. Cellulosic ethanol

    Lindedam, Jane; Bruun, Sander; Jørgensen, Henning

    2010-01-01

    Background Variations in sugar yield due to genotypic qualities of feedstock are largely undescribed for pilot-scale ethanol processing. Our objectives were to compare glucose and xylose yield (conversion and total sugar yield) from straw of five winter wheat cultivars at three enzyme loadings (2.......5, 5 and 10 FPU g-1 dm pretreated straw) and to compare particle size distribution of cultivars after pilot-scale hydrothermal pretreatment. Results Significant interactions between enzyme loading and cultivars show that breeding for cultivars with high sugar yields under modest enzyme loading could...... be warranted. At an enzyme loading of 5 FPU g-1 dm pretreated straw, a significant difference in sugar yields of 17% was found between the highest and lowest yielding cultivars. Sugar yield from separately hydrolyzed particle-size fractions of each cultivar showed that finer particles had 11% to 21% higher...

  2. Characteristics of the products of hydrothermal liquefaction combined with cellulosic bio-ethanol process

    Li, Rundong; Xie, Yinghui; Yang, Tianhua; Li, Bingshuo; Zhang, Yang; Kai, Xingping

    2016-01-01

    The integration utilization of fermentation residues from cellulosic bio-ethanol has attracted a great deal of attention to balance the total cost of bio-ethanol production while simultaneously dealing with bio-ethanol wastewater. A process of hydrothermal liquefaction (HTL) of intact materials from cellulosic bio-ethanol in a batch reactor was proposed. The effects of the reaction temperature and time on the liquefaction characteristics were examined. The optimum condition for liquefaction fermentation residues was 370 °C (21.25 MPa) and 30 min with a bio-oil yield of 40.79 wt%. GC-MS results indicated that the major chemical species in the bio-oil were phenols, ketones, long-chain hydrocarbons and fatty acids. Supercritical conditions (375 °C, 23.50 MPa) was favored for the low-molecular-weight species formation compared to subcritical conditions (370 °C, 21.25 MPa), as some long-chain species decreased. This work thus can provide a novel idea for bio-oil production from HTL of cellulosic bio-ethanol fermentation residues. - Highlights: • Bio-oil production via HTL combined with cellulosic bio-ethanol process was proposed. • Optimum condition for HTL of materials from cellulosic bio-ethanol was 370 °C and 30 min. • Bio-oil contained higher content of hydrocarbons and lower contents of organic acids.

  3. Adsorption of Saccharomyces cerevisiae onto cellulose and ecteola-cellulose films for ethanol production

    Lueng, K.L.; Joshi, S.; Yamazaki, H.

    1983-05-01

    Epichlorohydrin-triethanolamine (ECTEOLA)-cellulose films (paper and cloth) have been found to bind Saccharomyces cerevisiae cells which were able to develop metabolically active colonies on the surface of the films. Umodified cellulose films also bound the yeast but to a lesser extent. Film fermenters were constructed by coiling a double layer of the cloth and copper screen and vertically placing the resulting cartridge into a column. These film fermenters were able to convert the sugars (14%) in the hydrolysate of a Jerusalem artichoke tuber into ethanol, with 90% of the theoretical yield after 6 hours of fermentation. The bound yeast produced ethanol at a specific rate of 1.0 g ethanol per g cell per hour. (Refs. 4).

  4. The operable modeling of simultaneous saccharification and fermentation of ethanol production from cellulose.

    Shen, Jiacheng; Agblevor, Foster A

    2010-03-01

    An operable batch model of simultaneous saccharification and fermentation (SSF) for ethanol production from cellulose has been developed. The model includes four ordinary differential equations that describe the changes of cellobiose, glucose, yeast, and ethanol concentrations with respect to time. These equations were used to simulate the experimental data of the four main components in the SSF process of ethanol production from microcrystalline cellulose (Avicel PH101). The model parameters at 95% confidence intervals were determined by a MATLAB program based on the batch experimental data of the SSF. Both experimental data and model simulations showed that the cell growth was the rate-controlling step at the initial period in a series of reactions of cellulose to ethanol, and later, the conversion of cellulose to cellobiose controlled the process. The batch model was extended to the continuous and fed-batch operating models. For the continuous operation in the SSF, the ethanol productivities increased with increasing dilution rate, until a maximum value was attained, and rapidly decreased as the dilution rate approached the washout point. The model also predicted a relatively high ethanol mass for the fed-batch operation than the batch operation.

  5. Physical Energy Accounting in California: A Case Study of Cellulosic Ethanol Production

    Coughlin, Katie; Fridley, David

    2008-07-17

    California's target for greenhouse gas reduction in part relies on the development of viable low-carbon fuel alternatives to gasoline. It is often assumed that cellulosic ethanol--ethanol made from the structural parts of a plant and not from the food parts--will be one of these alternatives. This study examines the physical viability of a switchgrass-based cellulosic ethanol industry in California from the point of view of the physical requirements of land, water, energy and other material use. Starting from a scenario in which existing irrigated pastureland and fiber-crop land is converted to switchgrass production, the analysis determines the total acreage and water supply available and the resulting total biofuel feedstock output under different assumed yields. The number and location of cellulosic ethanol biorefineries that can be supported is also determined, assuming that the distance from field to biorefinery would be minimized. The biorefinery energy input requirement, available energy from the fraction of biomass not converted to ethanol, and energy output is calculated at various levels of ethanol yields, making different assumptions about process efficiencies. The analysis shows that there is insufficient biomass (after cellulose separation and fermentation into ethanol) to provide all the process energy needed to run the biorefinery; hence, the purchase of external energy such as natural gas is required to produce ethanol from switchgrass. The higher the yield of ethanol, the more external energy is needed, so that the net gains due to improved process efficiency may not be positive. On 2.7 million acres of land planted in switchgrass in this scenario, the switchgrass outputproduces enough ethanol to substitute for only 1.2 to 4.0percent of California's gasoline consumption in 2007.

  6. Ethanol Production from Various Sugars and Cellulosic Biomass by White Rot Fungus Lenzites betulinus.

    Im, Kyung Hoan; Nguyen, Trung Kien; Choi, Jaehyuk; Lee, Tae Soo

    2016-03-01

    Lenzites betulinus, known as gilled polypore belongs to Basidiomycota was isolated from fruiting body on broadleaf dead trees. It was found that the mycelia of white rot fungus Lenzites betulinus IUM 5468 produced ethanol from various sugars, including glucose, mannose, galactose, and cellobiose with a yield of 0.38, 0.26, 0.07, and 0.26 g of ethanol per gram of sugar consumed, respectively. This fungus relatively exhibited a good ethanol production from xylose at 0.26 g of ethanol per gram of sugar consumed. However, the ethanol conversion rate of arabinose was relatively low (at 0.07 g of ethanol per gram sugar). L. betulinus was capable of producing ethanol directly from rice straw and corn stalks at 0.22 g and 0.16 g of ethanol per gram of substrates, respectively, when this fungus was cultured in a basal medium containing 20 g/L rice straw or corn stalks. These results indicate that L. betulinus can produce ethanol efficiently from glucose, mannose, and cellobiose and produce ethanol very poorly from galactose and arabinose. Therefore, it is suggested that this fungus can ferment ethanol from various sugars and hydrolyze cellulosic materials to sugars and convert them to ethanol simultaneously.

  7. Ethanol production from cellulose, lactose and xylose using yeasts and enzymes. Gewinnung von Ethanol aus Cellulose, Lactose, und Xylose mit Hilfe von Hefen und Enzymen

    Schwank, U

    1986-07-03

    Experiments with mixtures of whey and corn showed that more than 85% of the lactose was degraded into ethanol. The applicability of cellulose was investigated by means of potatoes. Cellulase is inhibited by glucose, which is a fermentation intermediate, as well as by the end product ethanol. A cellulase inhibitor in potatoes was detected and stabilized; this inhibitor could be degraded into neutral components by a suitable enzyme. Saccharification and fermentation experiments showed that the cellulose fraction of potatoes can be reduced efficiently. The effects of non-enzymatic pretreatment on enzymatic degradation of cellulose, combined with fermentation of the degradation products, are illustrated by the example of cellulose treated with acid and alkaline substances. A continuous fermentation system was developed from which the ethanol is withdrawn in vapour form. The system made better use of the cellulase activity and increased the efficiency of a xylose-fermenting yeast. The new method is compared with batch experiments in order to assess its efficiency. The advantages of the continuous process are proved for two yeasts of the species Pachysolu and Pichia. Specific fermentation rates up to 0.08 g/(g x h) and fermentation yields up to 0.42 g ethanol/g xylose were achieved with Pichia stipitis.

  8. An evaluation of dilute acid and ammonia fiber explosion pretreatment for cellulosic ethanol production.

    Mathew, Anil Kuruvilla; Parameshwaran, Binod; Sukumaran, Rajeev Kumar; Pandey, Ashok

    2016-01-01

    The challenge associated with cellulosic ethanol production is maximizing sugar yield at low cost. Current research is being focused to develop a pretreatment method to overcome biomass recalcitrance in an efficient way. This review is focused on two major pretreatments: dilute acid (DA) and ammonia fiber explosion (AFEX) pretreatment of corn stover and how these pretreatment cause morphological and chemical changes to corn stover in order to overcome the biomass recalcitrance. This review highlights the key differences of these two pretreatments based on compositional analysis, cellulose and its crystallinity, morphological changes, structural changes to lignin, enzymatic reactivity and enzyme adsorption onto pretreated solids and finally cellulosic ethanol production from the hydrolysate of DA and AFEX treated corn stover. Each stage of the process, AFEX pretreated corn stover was superior to DA treated corn stover. Copyright © 2015 Elsevier Ltd. All rights reserved.

  9. Impact of pretreatment and downstream processing technologies on economics and energy in cellulosic ethanol production

    Murthy Ganti S

    2011-09-01

    Full Text Available Abstract Background While advantages of biofuel have been widely reported, studies also highlight the challenges in large scale production of biofuel. Cost of ethanol and process energy use in cellulosic ethanol plants are dependent on technologies used for conversion of feedstock. Process modeling can aid in identifying techno-economic bottlenecks in a production process. A comprehensive techno-economic analysis was performed for conversion of cellulosic feedstock to ethanol using some of the common pretreatment technologies: dilute acid, dilute alkali, hot water and steam explosion. Detailed process models incorporating feedstock handling, pretreatment, simultaneous saccharification and co-fermentation, ethanol recovery and downstream processing were developed using SuperPro Designer. Tall Fescue (Festuca arundinacea Schreb was used as a model feedstock. Results Projected ethanol yields were 252.62, 255.80, 255.27 and 230.23 L/dry metric ton biomass for conversion process using dilute acid, dilute alkali, hot water and steam explosion pretreatment technologies respectively. Price of feedstock and cellulose enzymes were assumed as $50/metric ton and 0.517/kg broth (10% protein in broth, 600 FPU/g protein respectively. Capital cost of ethanol plants processing 250,000 metric tons of feedstock/year was $1.92, $1.73, $1.72 and $1.70/L ethanol for process using dilute acid, dilute alkali, hot water and steam explosion pretreatment respectively. Ethanol production cost of $0.83, $0.88, $0.81 and $0.85/L ethanol was estimated for production process using dilute acid, dilute alkali, hot water and steam explosion pretreatment respectively. Water use in the production process using dilute acid, dilute alkali, hot water and steam explosion pretreatment was estimated 5.96, 6.07, 5.84 and 4.36 kg/L ethanol respectively. Conclusions Ethanol price and energy use were highly dependent on process conditions used in the ethanol production plant. Potential for

  10. The production of cellulosic ethanol using SMR. A prefeasibility study for the Italian scenario

    Locatelli, Giorgio; Mancini, Mauro

    2011-01-01

    Small Medium Reactors (SMR) can play an important role in the global nuclear renaissance coupling the production of Electrical Energy (EE) with by-products useful to increase their economic attractiveness and enhance the public acceptability. Light Water Reactors (LWR) have an average thermal efficiency of about 33%-35%, therefore two third of the thermal energy produced by the nuclear reaction is usually wasted. Nowadays there are industries able to use this thermal energy in an efficient way. Among the other the production of cellulosic ethanol seems one of the most attractive for the coupling with a nuclear power plant. This industry can exploit two by-products of a nuclear reactor: the wide area around the plant (the so called Emergency Planning Zone - EPZ) and the residual thermal energy post turbines. Cellulosic ethanol is a bio-fuel produced from non-edible parts of plants or wood. It is produced from lignocellulose the material composing much of the mass of plants. Production of ethanol (that can be used as a fuel) from lignocellulose can avoid the usage of food grain or precious vegetables usable for the human nutrition, but requires an enormous amount of heat in the production process. A SMR can be the ideal source of this thermal energy. The paper presents a prefeasibility study with the economic and strategic assessment of coupling an SMR and a cellulosic ethanol plant in the north of Italy. After an introduction on the ethanol production the papers describe the market of this product and the production process. Then it provides the cost estimation of coupling the SMR with the production plant. The results point out as this combination can be very attractive to enhance the production of ethanol since is really cost competitive and does not produce any green house gases (GHG). (author)

  11. A whole cell biocatalyst for cellulosic ethanol production from dilute acid-pretreated corn stover hydrolyzates

    Ryu, Seunghyun; Karim, Muhammad Nazmul [Texas Tech Univ., Lubbock, TX (United States). Dept. of Chemical Engineering

    2011-08-15

    In this research, a recombinant whole cell biocatalyst was developed by expressing three cellulases from Clostridium cellulolyticum - endoglucanase (Cel5A), exoglucanase (Cel9E), and {beta}-glucosidase - on the surface of the Escherichia coli LY01. The modified strain is identified as LY01/pRE1H-AEB. The cellulases were displayed on the surface of the cell by fusing with an anchor protein, PgsA. The developed whole cell biocatalyst was used for single-step ethanol fermentation using the phosphoric acid-swollen cellulose (PASC) and the dilute acid-pretreated corn stover. Ethanol production was 3.59 {+-} 0.15 g/L using 10 g/L of PASC, which corresponds to a theoretical yield of 95.4 {+-} 0.15%. Ethanol production was 0.30 {+-} 0.02 g/L when 1 g/L equivalent of glucose in the cellulosic fraction of the dilute sulfuric acid-pretreated corn stover (PCS) was fermented for 84 h. A total of 0.71 {+-} 0.12 g/L ethanol was produced in 48 h when the PCS was fermented in the simultaneous saccharification and co-fermentation mode using the hemicellulosic (1 g/L of total soluble sugar) and as well as the cellulosic (1 g/L of glucose equivalent) parts of PCS. In a control experiment, 0.48 g/L ethanol was obtained from 1 g/L of hemicellulosic PCS. It was concluded that the whole cell biocatalyst could convert both cellulosic and hemicellulosic substrates into ethanol in a single reactor. The developed C. cellulolyticum-E. coli whole cell biocatalyst also overcame the incompatible temperature problem of the frequently reported fungal-yeast systems. (orig.)

  12. The feasibility of producing adequate feedstock for year–round cellulosic ethanol production in an intensive agricultural fuelshed

    Uden, Daniel R.; Mitchell, Rob B.; Allen, Craig R.; Guan, Qingfeng; McCoy, Tim D.

    2013-01-01

    To date, cellulosic ethanol production has not been commercialized in the United States. However, government mandates aimed at increasing second-generation biofuel production could spur exploratory development in the cellulosic ethanol industry. We conducted an in-depth analysis of the fuelshed surrounding a starch-based ethanol plant near York, Nebraska that has the potential for cellulosic ethanol production. To assess the feasibility of supplying adequate biomass for year-round cellulosic ethanol production from residual maize (Zea mays) stover and bioenergy switchgrass (Panicum virgatum) within a 40-km road network service area of the existing ethanol plant, we identified ∼14,000 ha of marginally productive cropland within the service area suitable for conversion from annual rowcrops to switchgrass and ∼132,000 ha of maize-enrolled cropland from which maize stover could be collected. Annual maize stover and switchgrass biomass supplies within the 40-km service area could range between 429,000 and 752,000 metric tons (mT). Approximately 140–250 million liters (l) of cellulosic ethanol could be produced, rivaling the current 208 million l annual starch-based ethanol production capacity of the plant. We conclude that sufficient quantities of biomass could be produced from maize stover and switchgrass near the plant to support year-round cellulosic ethanol production at current feedstock yields, sustainable removal rates and bioconversion efficiencies. Modifying existing starch-based ethanol plants in intensive agricultural fuelsheds could increase ethanol output, return marginally productive cropland to perennial vegetation, and remove maize stover from productive cropland to meet feedstock demand.

  13. Nanofibrillated Cellulose (NFC: A High-Value Co-Product that Improves the Economics of Cellulosic Ethanol Production

    Qiong Song

    2014-02-01

    Full Text Available Cellulosic ethanol is a sustainable alternative to petroleum as a transportation fuel, which could be made biologically from agricultural and forestry residues, municipal waste, or herbaceous and woody crops. Instead of putting efforts on steps overcoming the natural resistance of plants to biological breakdown, our study proposes a unique pathway to improve the outcome of the process by co-producing high-value nanofibrillated cellulose (NFC, offering a new economic leverage for cellulosic ethanol to compete with fossil fuels in the near future. In this study, glucose has been produced by commercial enzymes while the residual solids are converted into NFC via sonification. Here, we report the morphology of fibers changed through the process and yield of glucose in the enzymatic hydrolysis step.

  14. Integrated energy, environmental and financial analysis of ethanol production from cellulosic switchgrass

    Felix, Erika; Tilley, David R.

    2009-01-01

    Ethanol production from cellulosic sources such as switchgrass (Panicum virgatum L.) requires the use of natural resources, fossil fuels, electricity, and human-derived goods and services. We used emergy accounting to integrate the ultimate amount of environmental, fossil fuel, and human-derived energy required to produce ethanol from switchgrass. Emergy is the total amount of energy of one form required directly and indirectly to make another form of energy. Forty-four percent of required emergy came from the environment either directly or embodied in purchased goods, 30% came from fossil fuels either directly or embodied in purchased goods, and 25% came from human-derived services indirectly. Ethanol production per petroleum use (emergy/emergy) was 4.0-to-1 under our Baseline Scenario, but dropped to 0.5-to-1 under a scenario that assumed higher input prices, lower conversion efficiencies and less waste recycling. At least 75% of total emergy was from non-renewable sources. Energy 'hidden' in indirect paths such as goods and services was 65% of the total. Cellulosic-ethanol is not a primary fuel source that substitutes for petroleum because its production relies heavily on non-renewable energy and purchased inputs. It is a means for converting natural resources to liquid fuel. (author)

  15. Simultaneous cell growth and ethanol production from cellulose by an engineered yeast consortium displaying a functional mini-cellulosome

    Madan Bhawna

    2011-11-01

    Full Text Available Abstract Background The recalcitrant nature of cellulosic materials and the high cost of enzymes required for efficient hydrolysis are the major impeding steps to their practical usage for ethanol production. Ideally, a recombinant microorganism, possessing the capability to utilize cellulose for simultaneous growth and ethanol production, is of great interest. We have reported recently the use of a yeast consortium for the functional presentation of a mini-cellulosome structure onto the yeast surface by exploiting the specific interaction of different cohesin-dockerin pairs. In this study, we engineered a yeast consortium capable of displaying a functional mini-cellulosome for the simultaneous growth and ethanol production on phosphoric acid swollen cellulose (PASC. Results A yeast consortium composed of four different populations was engineered to display a functional mini-cellulosome containing an endoglucanase, an exoglucanase and a β-glucosidase. The resulting consortium was demonstrated to utilize PASC for growth and ethanol production. The final ethanol production of 1.25 g/L corresponded to 87% of the theoretical value and was 3-fold higher than a similar yeast consortium secreting only the three cellulases. Quantitative PCR was used to enumerate the dynamics of each individual yeast population for the two consortia. Results indicated that the slight difference in cell growth cannot explain the 3-fold increase in PASC hydrolysis and ethanol production. Instead, the substantial increase in ethanol production is consistent with the reported synergistic effect on cellulose hydrolysis using the displayed mini-cellulosome. Conclusions This report represents a significant step towards the goal of cellulosic ethanol production. This engineered yeast consortium displaying a functional mini-cellulosome demonstrated not only the ability to grow on the released sugars from PASC but also a 3-fold higher ethanol production than a similar yeast

  16. Fulton Cellulosic Ethanol Biorefinery

    Sumait, Necy [BlueFire Ethanol, Irvine, CA (United States); Cuzens, John [BlueFire Ethanol, Irvine, CA (United States); Klann, Richard [BlueFire Ethanol, Irvine, CA (United States)

    2015-07-24

    Final report on work performed by BlueFire on the deployment of acid hydrolysis technology to convert cellulosic waste materials into renewable fuels, power and chemicals in a production facility to be located in Fulton, Mississippi.

  17. Process development studies on the bioconversion of cellulose and production of ethanol

    Wilke, C.R.; Blanch, H.W.

    1978-12-01

    Progress is reported in the following areas: raw materials and process evaluation, enzyme fermentation studies, ethanol fermentation studies, hydrolysis reactor development, and utilization of hemi-cellulose sugars. (MHR)

  18. Characterization of persistent colors and decolorization of effluent from biologically treated cellulosic ethanol production wastewater.

    Shan, Lili; Liu, Junfeng; Yu, Yanling; Ambuchi, John J; Feng, Yujie

    2016-05-01

    The high chroma of cellulosic ethanol production wastewater poses a serious environmental concern; however, color-causing compounds are still not fully clear. The characteristics of the color compounds and decolorization of biologically treated effluent by electro-catalytic oxidation were investigated in this study. Excitation-emission matrix (EEM), fourier transform infrared spectrometer (FTIR), UV-Vis spectra, and ultrafiltration (UF) fractionation were used to analyze color compounds. High chroma of wastewater largely comes from humic materials, which exhibited great fluorescence proportion (67.1 %) in the biologically treated effluent. Additionally, the color compounds were mainly distributed in the molecular weight fractions with 3-10 and 10-30 kDa, which contributed 53.5 and 34.6 % of the wastewater color, respectively. Further decolorization of biologically treated effluent by electro-catalytic oxidation was investigated, and 98.3 % of color removal accompanied with 97.3 % reduction of humic acid-like matter was achieved after 180 min. The results presented herein will facilitate the development of a well decolorization for cellulosic ethanol production wastewater and better understanding of the biological fermentation.

  19. Lifecycle greenhouse gas implications of US national scenarios for cellulosic ethanol production

    Scown, Corinne D.; Nazaroff, William W.; Mishra, Umakant; Strogen, Bret; Lobscheid, Agnes B.; Masanet, Eric; Santero, Nicholas J.; Horvath, Arpad; McKone, Thomas E.

    2012-03-01

    The Energy Independence and Security Act of 2007 set an annual US national production goal of 39.7 billion l of cellulosic ethanol by 2020. This paper explores the possibility of meeting that target by growing and processing Miscanthus × giganteus. We define and assess six production scenarios in which active cropland and/or Conservation Reserve Program land are used to grow to Miscanthus. The crop and biorefinery locations are chosen with consideration of economic, land-use, water management and greenhouse gas (GHG) emissions reduction objectives. Using lifecycle assessment, the net GHG footprint of each scenario is evaluated, providing insight into the climate costs and benefits associated with each scenario’s objectives. Assuming that indirect land-use change is successfully minimized or mitigated, the results suggest two major drivers for overall GHG impact of cellulosic ethanol from Miscanthus: (a) net soil carbon sequestration or emissions during Miscanthus cultivation and (b) GHG offset credits for electricity exported by biorefineries to the grid. Without these factors, the GHG intensity of bioethanol from Miscanthus is calculated to be 11-13 g CO2-equivalent per MJ of fuel, which is 80-90% lower than gasoline. Including soil carbon sequestration and the power-offset credit results in net GHG sequestration up to 26 g CO2-equivalent per MJ of fuel.

  20. Lifecycle greenhouse gas implications of US national scenarios for cellulosic ethanol production

    Scown, Corinne D; Nazaroff, William W; Strogen, Bret; Santero, Nicholas J; Horvath, Arpad; Mishra, Umakant; Lobscheid, Agnes B; Masanet, Eric; McKone, Thomas E

    2012-01-01

    The Energy Independence and Security Act of 2007 set an annual US national production goal of 39.7 billion l of cellulosic ethanol by 2020. This paper explores the possibility of meeting that target by growing and processing Miscanthus × giganteus. We define and assess six production scenarios in which active cropland and/or Conservation Reserve Program land are used to grow to Miscanthus. The crop and biorefinery locations are chosen with consideration of economic, land-use, water management and greenhouse gas (GHG) emissions reduction objectives. Using lifecycle assessment, the net GHG footprint of each scenario is evaluated, providing insight into the climate costs and benefits associated with each scenario’s objectives. Assuming that indirect land-use change is successfully minimized or mitigated, the results suggest two major drivers for overall GHG impact of cellulosic ethanol from Miscanthus: (a) net soil carbon sequestration or emissions during Miscanthus cultivation and (b) GHG offset credits for electricity exported by biorefineries to the grid. Without these factors, the GHG intensity of bioethanol from Miscanthus is calculated to be 11–13 g CO 2 -equivalent per MJ of fuel, which is 80–90% lower than gasoline. Including soil carbon sequestration and the power-offset credit results in net GHG sequestration up to 26 g CO 2 -equivalent per MJ of fuel. (letter)

  1. Direct ethanol production from cellulosic materials at high temperature using the thermotolerant yeast Kluyveromyces marxianus displaying cellulolytic enzymes

    Yanase, Shuhei; Yamada, Ryosuke; Ogino, Chiaki; Kondo, Akihiko [Kobe Univ. (Japan). Dept. of Chemical Science and Engineering; Hasunuma, Tomohisa; Tanaka, Tsutomu; Fukuda, Hideki [Kobe Univ. (Japan). Organization of Advanced Science and Technology

    2010-09-15

    To exploit cellulosic materials for fuel ethanol production, a microorganism capable of high temperature and simultaneous saccharification-fermentation has been required. However, a major drawback is the optimum temperature for the saccharification and fermentation. Most ethanol-fermenting microbes have an optimum temperature for ethanol fermentation ranging between 28 C and 37 C, while the activity of cellulolytic enzymes is highest at around 50 C and significantly decreases with a decrease in temperature. Therefore, in the present study, a thermotolerant yeast, Kluyveromyces marxianus, which has high growth and fermentation at elevated temperatures, was used as a producer of ethanol from cellulose. The strain was genetically engineered to display Trichoderma reesei endoglucanase and Aspergillus aculeatus {beta}-glucosidase on the cell surface, which successfully converts a cellulosic {beta}-glucan to ethanol directly at 48 C with a yield of 4.24 g/l from 10 g/l within 12 h. The yield (in grams of ethanol produced per gram of {beta}-glucan consumed) was 0.47 g/g, which corresponds to 92.2% of the theoretical yield. This indicates that high-temperature cellulose fermentation to ethanol can be efficiently accomplished using a recombinant K. marxianus strain displaying thermostable cellulolytic enzymes on the cell surface. (orig.)

  2. Techno-Economic Analysis of Biochemical Scenarios for Production of Cellulosic Ethanol

    Kazi, F. K.; Fortman, J.; Anex, R.; Kothandaraman, G.; Hsu, D.; Aden, A.; Dutta, A.

    2010-06-01

    A techno-economic analysis on the production of cellulosic ethanol by fermentation was conducted to understand the viability of liquid biofuel production processes within the next 5-8 years. Initially, 35 technologies were reviewed, then a two-step down selection was performed to choose scenarios to be evaluated in a more detailed economic analysis. The lignocellulosic ethanol process was selected because it is well studied and portions of the process have been tested at pilot scales. Seven process variations were selected and examined in detail. Process designs were constrained to public data published in 2007 or earlier, without projecting for future process improvements. Economic analysis was performed for an 'nth plant' (mature technology) to obtain total investment and product value (PV). Sensitivity analysis was performed on PV to assess the impact of variations in process and economic parameters. Results show that the modeled dilute acid pretreatment process without any downstream process variation had the lowest PV of $3.40/gal of ethanol ($5.15/gallon of gasoline equivalent) in 2007 dollars. Sensitivity analysis shows that PV is most sensitive to feedstock and enzyme costs.

  3. Use of Byproduct from Cellulosic Ethanol Production as an Additive for Concrete: A Possible Win-win Strategy?

    Xiangwei Hao

    2015-08-01

    Full Text Available Technologists are facing increasing demands to achieve ecologically sustainable industrial practices. Currently the concrete industry is a significant contributor to greenhouse gas emissions. On the other hand, the scaling up of cellulosic ethanol technology has not been a very easy task. In this context, the integration of “greener” concrete with cellulosic ethanol technology may open up promising possibilities. The solid byproducts from cellulosic ethanol production process have been demonstrated to increase the strength of concrete structures when used as a partial cement replacement. Such a delicate integration can also lead to reduction in both carbon footprint and product cost. The possible commercialization of the integrated technologies would provide win-win benefits for both industries.

  4. Comparing oxidative and dilute acid wet explosion pretreatment of Cocksfoot grass at high dry matter concentration for cellulosic ethanol production

    Njoku, Stephen Ikechukwu; Uellendahl, Hinrich; Ahring, Birgitte Kiær

    2013-01-01

    into cellulose monomeric C6 sugars was achieved for WEx condition AC-E (180°C, 15 min, and 0.2% sulfuric acid). For that condition, the highest ethanol yield of 197 g/kg DM (97% of theoretical maximum value) was achieved for SSF process by Saccharomyces cerevisiae. However, the highest concentration...... of hemicellulose C5 sugars was found for WEx pretreatment condition O2-A (160°C, 15 min, and 6 bar O2) which means that the highest potential ethanol yield was found at this moderate pretreatment condition with oxygen added. Increasing the pretreatment temperature to 180–190°C with addition of oxygen or dilute...... was investigated for cellulosic ethanol production. The biomass raw materials were pretreated using wet explosion (WEx) at 25% dry matter concentration with addition of oxygen or dilute sulfuric acid. The enzymatic hydrolysis of cellulose was significantly improved after pretreatment. The highest conversion...

  5. Utilization of Bagasse Cellulose for Ethanol Production through Simultaneous Saccharification and Fermentation by Xylanase

    M Samsuri

    2010-10-01

    Full Text Available Bagasse is a solid residue from sugar cane process, which is not many use it for some product which have more added value. Bagasse, which is a lignosellulosic material, be able to be use for alternative energy resources like bioethanol or biogas. With renewable energy resources a crisis of energy in Republic of Indonesia could be solved, especially in oil and gas. This research has done the conversion of bagasse to bioethanol with xylanase enzyme. The result show that bagasse contains of 52,7% cellulose, 20% hemicelluloses, and 24,2% lignin. Xylanase enzyme and Saccharomyces cerevisiae was used to hydrolyse and fermentation in SSF process. Variation in this research use pH (4, 4,5, and 5, for increasing ethanol quantity, SSF process was done by added chloride acid (HCl with concentration 0.5% and 1% (v/v and also pre-treatment with white rot fungi such as Lentinus edodes (L.edodes as long 4 weeks. The SSF process was done with 24, 48, 72, and 96 hour's incubation time for fermentation. Variation of pH 4, 4,5, and 5 can produce ethanol with concentrations 2,357 g/L, 2,451 g/L, 2,709 g/L. The added chloride acid (HCl with concentration 0.5% and 1% (v/v and L. edodes can increase ethanol yield, The highest ethanol concentration with added chloride acid (HCl concentration 0.5% and 1% consecutively is 2,967 g/L, 3,249 g/L. The highest ethanol concentration with pre-treatment by L. edodes is 3,202 g/L.

  6. Influence of sugarcane bagasse variability on sugar recovery for cellulosic ethanol production.

    Andrade, Liliane Pires; Crespim, Elaine; de Oliveira, Nilton; de Campos, Rafael Carinha; Teodoro, Juliana Conceição; Galvão, Célia Maria Araújo; Maciel Filho, Rubens

    2017-10-01

    In the context of cellulosic ethanol production, special attention must be given to the raw material, as it affects final product yield. As observed for sugarcane, bagasse variations may derive from several elements, for instance edaphoclimatic factors, seasonality, maturation stage and harvesting techniques. Therefore, in the present work, to investigate the impact of raw material characteristics on process performance, sugarcane bagasse from four harvests from October/2010 to October/2011 was pretreated by steam explosion and had its soluble and insoluble solids contents measured, following enzymatic hydrolysis to assess glucan conversion. As confirmed by ANOVA, glucose concentration was related to the solids content in the reactor, whereas glucan conversion was related to the enzymatic load. Variations in raw material composition were indeed observed to significantly interfere in the final sugar recovery, probably due to the increase in the impurities observed as a result of the type of harvest performed in 2011. Copyright © 2017 Elsevier Ltd. All rights reserved.

  7. Evaluation of mountain beetle-infested lodgepole pine for cellulosic ethanol production by sulfite pretreatment to overcome recalcitrance of lignocellulose

    X. Luo; R. Gleisner; S. Tian; J. Negron; W. Zhu; E. Horn; X. J. Pan; J. Y. Zhu

    2010-01-01

    The potentials of deteriorated mountain pine beetle (Dendroctonus ponderosae)-killed lodgepole pine (Pinus contorta) trees for cellulosic ethanol production were evaluated using the sulfite pretreatment to overcome recalcitrance of lignocellulose (SPORL) process. The trees were harvested from two sites in the United States Arapaho-Roosevelt National Forest, Colorado....

  8. Chemical Pretreatment Methods for the Production of Cellulosic Ethanol: Technologies and Innovations

    Edem Cudjoe Bensah

    2013-01-01

    Full Text Available Pretreatment of lignocellulose has received considerable research globally due to its influence on the technical, economic and environmental sustainability of cellulosic ethanol production. Some of the most promising pretreatment methods require the application of chemicals such as acids, alkali, salts, oxidants, and solvents. Thus, advances in research have enabled the development and integration of chemical-based pretreatment into proprietary ethanol production technologies in several pilot and demonstration plants globally, with potential to scale-up to commercial levels. This paper reviews known and emerging chemical pretreatment methods, highlighting recent findings and process innovations developed to offset inherent challenges via a range of interventions, notably, the combination of chemical pretreatment with other methods to improve carbohydrate preservation, reduce formation of degradation products, achieve high sugar yields at mild reaction conditions, reduce solvent loads and enzyme dose, reduce waste generation, and improve recovery of biomass components in pure forms. The use of chemicals such as ionic liquids, NMMO, and sulphite are promising once challenges in solvent recovery are overcome. For developing countries, alkali-based methods are relatively easy to deploy in decentralized, low-tech systems owing to advantages such as the requirement of simple reactors and the ease of operation.

  9. Novel heat–integrated and intensified biorefinery process for cellulosic ethanol production from lignocellulosic biomass

    Nhien, Le Cao; Long, Nguyen Van Duc; Lee, Moonyong

    2017-01-01

    Highlights: • A compact biorefinery design was proposed for cellulosic ethanol purification. • Actual fermentation broth from lignocellulosic biomass was considered. • Process integration and intensification achieves competitive biorefinery context. • The response surface method optimizes the complex column structure effectively. • The proposed process could save up to 47.6% of total annual cost. - Abstract: Biofuels have the most potential as an alternative to fossil fuels and overcoming global warming, which has become one of the most serious environmental issues over the past few decades. As the world confronts food shortages due to an increase in world population, the development of biofuels from inedible lignocellulosic feedstock may be more sustainable in the long term. Inspired by the NREL conventional process, this paper proposes a novel heat–integrated and intensified biorefinery design for cellulosic ethanol production from lignocellulosic biomass. For the preconcentration section, heat pump assisted distillation and double–effect heat integration were evaluated, while a combination of heat–integrated technique and intensified technique, extractive dividing wall column (EDWC), was applied to enhance the process energy and cost efficiency for the purification section. A biosolvent, glycerol, which can be produced from biodiesel production, was used as the extracting solvent in an EDWC to obtain a high degree of integration in a biorefinery context. All configuration alternatives were simulated rigorously using Aspen Plus were based on the energy requirements, total annual costs (TAC), and total carbon dioxide emissions (TCE). In addition, the structure of the EDWC was optimized using the reliable response surface method, which was carried out using Minitab statistical software. The simulation results showed that the proposed heat–integrated and intensified process can save up to 47.6% and 56.9% of the TAC and TCE for the purification

  10. Cellulosic ethanol production via consolidated bioprocessing by a novel thermophilic anaerobic bacterium isolated from a Himalayan hot spring.

    Singh, Nisha; Mathur, Anshu S; Tuli, Deepak K; Gupta, Ravi P; Barrow, Colin J; Puri, Munish

    2017-01-01

    Cellulose-degrading thermophilic anaerobic bacterium as a suitable host for consolidated bioprocessing (CBP) has been proposed as an economically suited platform for the production of second-generation biofuels. To recognize the overall objective of CBP, fermentation using co-culture of different cellulolytic and sugar-fermenting thermophilic anaerobic bacteria has been widely studied as an approach to achieving improved ethanol production. We assessed monoculture and co-culture fermentation of novel thermophilic anaerobic bacterium for ethanol production from real substrates under controlled conditions. In this study, Clostridium sp. DBT-IOC-C19, a cellulose-degrading thermophilic anaerobic bacterium, was isolated from the cellulolytic enrichment cultures obtained from a Himalayan hot spring. Strain DBT-IOC-C19 exhibited a broad substrate spectrum and presented single-step conversion of various cellulosic and hemicellulosic substrates to ethanol, acetate, and lactate with ethanol being the major fermentation product. Additionally, the effect of varying cellulose concentrations on the fermentation performance of the strain was studied, indicating a maximum cellulose utilization ability of 10 g L -1 cellulose. Avicel degradation kinetics of the strain DBT-IOC-C19 displayed 94.6% degradation at 5 g L -1 and 82.74% degradation at 10 g L -1 avicel concentration within 96 h of fermentation. In a comparative study with Clostridium thermocellum DSM 1313, the ethanol and total product concentrations were higher by the newly isolated strain on pretreated rice straw at an equivalent substrate loading. Three different co-culture combinations were used on various substrates that presented two-fold yield improvement than the monoculture during batch fermentation. This study demonstrated the direct fermentation ability of the novel thermophilic anaerobic bacteria on various cellulosic and hemicellulosic substrates into ethanol without the aid of any exogenous enzymes

  11. Influence of the crystalline structure of cellulose on the production of ethanol from lignocellulose biomass

    Smuga-Kogut, Małgorzata; Zgórska, Kazimiera; Szymanowska-Powałowska, Daria

    2016-01-01

    In recent years, much attention has been devoted to the possibility of using lignocellulosic biomass for energy. Bioethanol is a promising substitute for conventional fossil fuels and can be produced from straw and wood biomass. Therefore, the aim of this paper was to investigate the effect of 1-ethyl-3-methylimidazolium pretreatment on the structure of cellulose and the acquisition of reducing sugars and bioethanol from cellulosic materials. Material used in the study was rye straw and microcrystalline cellulose subjected to ionic liquid 1-ethyl-3-methylimidazolium pretreatment. The morphology of cellulose fibres in rye straw and microcrystalline cellulose was imaged prior to and after ionic liquid pretreatment. Solutions of ionic liquid-treated and untreated cellulosic materials were subjected to enzymatic hydrolysis in order to obtain reducing sugars, which constituted a substrate for alcoholic fermentation. An influence of the ionic liquid on the cellulose structure, accumulation of reducing sugars in the process of hydrolysis of this material, and an increase in ethanol amount after fermentation was observed. The ionic liquid did not affect cellulolytic enzymes negatively and did not inhibit yeast activity. The amount of reducing sugars and ethyl alcohol was higher in samples purified with 1-ethyl-3-methy-limidazolium acetate. A change in the supramolecular structure of cellulose induced by the ionic liquid was also observed.

  12. The Role of Cellulosic Ethanol in Transportation

    Robert M. Neilson, Jr.

    2007-10-01

    Petroleum provides essentially all of the energy used today in the transportation sector. To reduce this dependence on fossil energy, other fuels are beginning to be used, notably ethanol and biodiesel. Almost all fuel ethanol is produced by the conversion of corn grain to starch with subsequent fermentation to ethanol. In 2006, almost 5 billion gallons of fuel ethanol were produced, which used 17% of domestic corn production. The DOE has a goal to displace 30% of motor gasoline demand or 60 billion gallons per year by 2030. To achieve this goal, production of ethanol from lignocellulosic sources (e.g., agricultural residues, forest residues, and dedicated energy crops) is needed. This paper will describe the production of cellulosic ethanol as well as the issues and benefits associated with its production.

  13. Cellulosic ethanol is ready to go

    Burke, M. [SunOpta BioProcess Group, Brampton, ON (Canada)

    2006-07-01

    A corporate overview of the SunOpta organization was presented. The organization includes three divisions, notably organic food, industrial minerals, and a bioprocess group. It is a Canadian organization that has experienced over 60 per cent growth per year since 1999. The presentation provided a history of the bioprocess group from 1973 to 2003. The presentation also illustrated the biomass process from wood, straw or corn stover to cellulosic ethanol and acetone and butanol. Several images were presented. The production of xylitol from oat hulls and birch and from ryegrass straw to linerboard was also illustrated. Last, the presentation illustrated the biomass production of cellulose, hemicellulose and lignin extraction as well as the ammonia pretreatment of cellulosics. The presentation also listed several current and future developments such as an expansion plan and implementation of cellulosic ethanol. Economic success was defined as requiring proximity to market; high percentage concentration to distillation; and co-located within existing infrastructure. figs.

  14. Bioconversion of cellulose to ethanol

    Hahn-Haegerdal, B; Mandenius, C F; Mattiasson, B; Nilsson, B; Axelsson, J P; Hagander, P

    1985-06-20

    Enzymatic hydrolysis of steam pretreated sallow gives highest yields of soluble sugars when hemicellulose is degraded already in the pretreatment step. The steam pretreatment equipment is rebuilt so that 75 g (dry matter) material instead of 7 g can be treated each time. The cellulose production has been increased 123% by the utilization of aqueous two-phase systems as compared to regular growth medium. The cellulase activity per gram of cellulose has been increased from 42 FPU in regular growth medium to 156 FPU in aqueous two-phase systems. Crude dextran can be used for enzyme production. Enzyme recovery up to 75% has been achieved by combining aqueous two-phase technique with membrane technique. Using the enzyme glucose isomerase in combination with S. cerevisiae theoretical yields in pentose fermentations have been achieved, with a product concentration of 60 g/L and a productivity of 2 g/L x h. Yeast and enzyme can be recirculated using membrane technique. Computer simulation shows that the rate equation for enzymatic hydrolysis with respect to inhibiting sugar concentrations can be used to interpolate with respect to sugar concentrations. Computer simulations show that hydrolysis experiments should focus on high substrate concentrations (>10%) using fed-batch technique and enzyme concentrations in the range of 2-8% in relation to substrate dry matter. The combined 'flow injection analysis', FIA, and enzyme reactor probe has been adapted to enzymatic saccarifications of sodium hydroxide pretreated sallow. The gas membrane sensor for ethanol has been utilized in simultaneous saccharification and fermentation of sodium hydroxide pretreated sallow. A literature study concerning pervaporation for ethanol up-grading has been made.(Author).

  15. Cost evaluation of cellulase enzyme for industrial-scale cellulosic ethanol production based on rigorous Aspen Plus modeling.

    Liu, Gang; Zhang, Jian; Bao, Jie

    2016-01-01

    Cost reduction on cellulase enzyme usage has been the central effort in the commercialization of fuel ethanol production from lignocellulose biomass. Therefore, establishing an accurate evaluation method on cellulase enzyme cost is crucially important to support the health development of the future biorefinery industry. Currently, the cellulase cost evaluation methods were complicated and various controversial or even conflict results were presented. To give a reliable evaluation on this important topic, a rigorous analysis based on the Aspen Plus flowsheet simulation in the commercial scale ethanol plant was proposed in this study. The minimum ethanol selling price (MESP) was used as the indicator to show the impacts of varying enzyme supply modes, enzyme prices, process parameters, as well as enzyme loading on the enzyme cost. The results reveal that the enzyme cost drives the cellulosic ethanol price below the minimum profit point when the enzyme is purchased from the current industrial enzyme market. An innovative production of cellulase enzyme such as on-site enzyme production should be explored and tested in the industrial scale to yield an economically sound enzyme supply for the future cellulosic ethanol production.

  16. Bioethanol Production From Cellulose by Candida tropicalis, as An Alternative Microbial Agent to Produce Ethanol from Lignocellulosic Biomass

    Hermansyah

    2016-04-01

    Full Text Available Abstract: Candida tropicalis isolated from Tuak is a potentially useful microorganism for the ethanol production from lignocellulosic biomass and it can be alterbative agent replacing Saccharomyces cerevisae for fermentation process. Although C.tropicalis could not convert all carbohydrates content of lignocellulosic into bioethanol, however it is able to grow on medium in the presence of either xylose or arabinose as carbon source. Our result showed that fermentation of 10 % (w/v cellulosic as sole carbon source produced 2.88% (v/v ethanol by C.tropicalis. This ethanol production was lower than usage of 10% (w/v dextrose as sole carbon source medium which producing 5.51% (v/v ethanol. Based upon our expreiment indicated that C.tropicalis is able to conduct two main process in converting of cellulosic material- to ethanol which is hydrolysis the degradation of cellulose into glucose, and fermentation the process the conversion glucose into bioethanol. Keywords : Candida tropicalis, bioethanol, fermentation, cellulosic Abstrak (Indonesian: Candida tropicalis yang diisiolasi dari Tuak adalah agen yang berpotensi dalam produksi etanol dari biomasa lignoselulosa dan dapat dijadikan agen alternatif menggantikan Saccharomyces cerevisiae pada proses fernentasi. Walaupun C.tropicalis tidak dapat mengkonversi semua kandungan karbohidrat lignoselulosamenjadi etanol, akan tetapi C.tropicalis mampu tumbuh pada media dengan xilosa atau arabinosa sebagaisumber karbon. Hasil kami menunjukkan bahwa dengan mengguankan C.tropicalis fermentasi 10% (w/v selulosa sebagai satu-satunya sumber karbon menghasilkan 2,88% (v/v etanol, Produksi etanol ini lebih rendah jika menggunakan 10% (w/v dekstrosa sebagai satu satunya sumber karbon yang menghasilkan 5,51% (v/v etanol. Berdasarkan percobaan menunjukkan bahwa C.tropicalis mampu melakukan dua proses utama dalam mengkonversi material selulosa menjadi etanol yaitu hidrolisis degradasi selulosa menjadi glukosa, dan

  17. Experimental study on the liquefaction of cellulose in supercritical ethanol

    Peng, Jinxing; Liu, Xinyuan; Bao, Zhenbo

    2018-03-01

    Cellulose is the major composition of solid waste for producing biofuel; cellulose liquefaction is helpful for realizing biomass supercritical liquefaction process. This paper is taking supercritical ethanol as the medium, liquefied cellulose with the intermittence installation of high press cauldron. Experiments have studied technical condition and the technology parameter of cellulose liquefaction in supercritical ethanol, and the pyrolysis mechanism was analysed based on the pyrolysis product. Results show that cellulose can be liquefied, can get good effect through appropriate technology condition. Under not catalyst, highest liquefaction rate of cellulose can reach 73.5%. The composition of the pyrolysis product was determined by GC-MS.

  18. Modeling and analysing storage systems in agricultural biomass supply chain for cellulosic ethanol production

    Ebadian, Mahmood; Sowlati, Taraneh; Sokhansanj, Shahab; Townley-Smith, Lawrence; Stumborg, Mark

    2013-01-01

    Highlights: ► Studied the agricultural biomass supply chain for cellulosic ethanol production. ► Evaluated the impact of storage systems on different supply chain actors. ► Developed a combined simulation/optimization model to evaluate storage systems. ► Compared two satellite storage systems with roadside storage in terms of costs and emitted CO 2 . ► SS would lead to a more cost-efficient supply chain compared to roadside storage. -- Abstract: In this paper, a combined simulation/optimization model is developed to better understand and evaluate the impact of the storage systems on the costs incurred by each actor in the agricultural biomass supply chain including farmers, hauling contractors and the cellulosic ethanol plant. The optimization model prescribes the optimum number and location of farms and storages. It also determines the supply radius, the number of farms required to secure the annual supply of biomass and also the assignment of farms to storage locations. Given the specific design of the supply chain determined by the optimization model, the simulation model determines the number of required machines for each operation, their daily working schedule and utilization rates, along with the capacities of storages. To evaluate the impact of the storage systems on the delivered costs, three storage systems are molded and compared: roadside storage (RS) system and two satellite storage (SS) systems including SS with fixed hauling distance (SF) and SS with variable hauling distance (SV). In all storage systems, it is assumed the loading equipment is dedicated to storage locations. The obtained results from a real case study provide detailed cost figures for each storage system since the developed model analyses the supply chain on an hourly basis and considers time-dependence and stochasticity of the supply chain. Comparison of the storage systems shows SV would outperform SF and RS by reducing the total delivered cost by 8% and 6%, respectively

  19. Improvement of ethanol production from crystalline cellulose via optimizing cellulase ratios in cellulolytic Saccharomyces cerevisiae.

    Liu, Zhuo; Inokuma, Kentaro; Ho, Shih-Hsin; den Haan, Riaan; van Zyl, Willem H; Hasunuma, Tomohisa; Kondo, Akihiko

    2017-06-01

    Crystalline cellulose is one of the major contributors to the recalcitrance of lignocellulose to degradation, necessitating high dosages of cellulase to digest, thereby impeding the economic feasibility of cellulosic biofuels. Several recombinant cellulolytic yeast strains have been developed to reduce the cost of enzyme addition, but few of these strains are able to efficiently degrade crystalline cellulose due to their low cellulolytic activities. Here, by combining the cellulase ratio optimization with a novel screening strategy, we successfully improved the cellulolytic activity of a Saccharomyces cerevisiae strain displaying four different synergistic cellulases on the cell surface. The optimized strain exhibited an ethanol yield from Avicel of 57% of the theoretical maximum, and a 60% increase of ethanol titer from rice straw. To our knowledge, this work is the first optimization of the degradation of crystalline cellulose by tuning the cellulase ratio in a cellulase cell-surface display system. This work provides key insights in engineering the cellulase cocktail in a consolidated bioprocessing yeast strain. Biotechnol. Bioeng. 2017;114: 1201-1207. © 2017 Wiley Periodicals, Inc. © 2017 Wiley Periodicals, Inc.

  20. Oxidative production of xylonic acid using xylose in distillation stillage of cellulosic ethanol fermentation broth by Gluconobacter oxydans.

    Zhang, Hongsen; Han, Xushen; Wei, Chengxiang; Bao, Jie

    2017-01-01

    An oxidative production process of xylonic acid using xylose in distillation stillage of cellulosic ethanol fermentation broth was designed, experimentally investigated, and evaluated. Dry dilute acid pretreated and biodetoxified corn stover was simultaneously saccharified and fermented into 59.80g/L of ethanol (no xylose utilization). 65.39g/L of xylose was obtained in the distillation stillage without any concentrating step after ethanol was distillated. Then the xylose was completely converted into 66.42g/L of xylonic acid by Gluconobacter oxydans. The rigorous Aspen Plus modeling shows that the wastewater generation and energy consumption was significantly reduced comparing to the previous xylonic acid production process using xylose in pretreatment liquid. This study provided a practical process option for xylonic acid production from lignocellulose feedstock with significant reduction of wastewater and energy consumption. Copyright © 2016 Elsevier Ltd. All rights reserved.

  1. Enhanced cellulase recovery without β-glucosidase supplementation for cellulosic ethanol production using an engineered strain and surfactant.

    Huang, Renliang; Guo, Hong; Su, Rongxin; Qi, Wei; He, Zhimin

    2017-03-01

    Recycling cellulases by substrate adsorption is a promising strategy for reducing the enzyme cost of cellulosic ethanol production. However, β-glucosidase has no carbohydrate-binding module (CBM). Thus, additional enzymes are required in each cycle to achieve a high ethanol yield. In this study, we report a new method of recycling cellulases without β-glucosidase supplementation using lignocellulosic substrate, an engineered strain expressing β-glucosidase and Tween 80. The cellulases and Tween 80 were added to an aqueous suspension of diluted sulfuric acid/ammonia-treated corncobs in a simultaneous saccharification and fermentation (SSF) process for ethanol production. Subsequently, the addition of fresh pretreated corncobs to the fermentation liquor and remaining solid residue provided substrates with absorbed cellulases for the next SSF cycle. This method provided excellent ethanol production in three successive SSF cycles without requiring the addition of new cellulases. For a 10% (w/v) solid loading, a cellulase dosage of 30 filter paper units (FPU)/g cellulose, 0.5% Tween 80, and 2 g/L of the engineered strain, approximately 90% of the initial ethanol concentration from the first SSF process was obtained in the next two SSF processes, with a total ethanol production of 306.27 g/kg corncobs and an enzyme productivity of 0.044 g/FPU. Tween 80 played an important role in enhancing cellulase recovery. This new enzyme recycling method is more efficient and practical than other reported methods. Biotechnol. Bioeng. 2017;114: 543-551. © 2016 Wiley Periodicals, Inc. © 2016 Wiley Periodicals, Inc.

  2. [Pretreatment of oil palm residues by dilute alkali for cellulosic ethanol production].

    Zhang, Haiyan; Zhou, Yujie; Li, Jinping; Dai, Lingmei; Liu, Dehua; Zhang, Jian'an; Choo, Yuen May; Loh, Soh Kheang

    2013-04-01

    In the study, we used oil palm residues (empty fruit bunch, EFB) as raw material to produce cellulosic ethanol by pretreatment, enzymatic hydrolysis and fermentation. Firstly, the pretreatment of EFB with alkali, alkali/hydrogen peroxide and the effects on the components and enzymatic hydrolysis of cellulose were studied. The results show that dilute alkali was the suitable pretreatment method and the conditions were first to soak the substrate with 1% sodium hydroxide with a solid-liquid ratio of 1:10 at 40 degrees C for 24 h, and then subjected to 121 degrees C for 30 min. Under the conditions, EFB solid recovery was 74.09%, and glucan, xylan and lignin content were 44.08%, 25.74% and 13.89%, respectively. After separated with alkali solution, the pretreated EFB was washed and hydrolyzed for 72 h with 5% substrate concentration and 30 FPU/g dry mass (DM) enzyme loading, and the conversion of glucan and xylan reached 84.44% and 89.28%, respectively. We further investigated the effects of substrate concentration and enzyme loading on enzymatic hydrolysis and ethanol batch simultaneous saccharification and fermentation (SSF). The results show that when enzyme loading was 30 FPU/g DM and substrate concentration was increased from 5% to 25%, ethanol concentration were 9.76 g/L and 35.25 g/L after 72 h fermentation with Saccharomyces cerevisiae (inoculum size 5%, V/V), which was 79.09% and 56.96% of ethanol theory yield.

  3. High-resolution techno-ecological modelling of a bioenergy landscape to identify climate mitigation opportunities in cellulosic ethanol production

    Field, John L.; Evans, Samuel G.; Marx, Ernie; Easter, Mark; Adler, Paul R.; Dinh, Thai; Willson, Bryan; Paustian, Keith

    2018-03-01

    Although dedicated energy crops will probably be an important feedstock for future cellulosic bioenergy production, it is unknown how they can best be integrated into existing agricultural systems. Here we use the DayCent ecosystem model to simulate various scenarios for growing switchgrass in the heterogeneous landscape that surrounds a commercial-scale cellulosic ethanol biorefinery in southwestern Kansas, and quantify the associated fuel production costs and lifecycle greenhouse gas (GHG) emissions. We show that the GHG footprint of ethanol production can be reduced by up to 22 g of CO2 equivalent per megajoule (CO2e MJ-1) through careful optimization of the soils cultivated and corresponding fertilizer application rates (the US Renewable Fuel Standard requires a 56 gCO2e MJ-1 lifecycle emissions reduction for `cellulosic' biofuels compared with conventional gasoline). This improved climate performance is realizable at modest additional costs, less than the current value of low-carbon fuel incentives. We also demonstrate that existing subsidized switchgrass plantings within this landscape probably achieve suboptimal GHG mitigation, as would landscape designs that strictly minimize the biomass collection radius or target certain marginal lands.

  4. Removal of the Fermentation Inhibitor, Furfural, Using Activated Carbon in Cellulosic-Ethanol Production

    Zhang, Kuang

    2011-12-21

    Ethanol can be produced from lignocellulosic biomass through fermentation; however, some byproducts from lignocellulosics, such as furfural compounds, are highly inhibitory to the fermentation and can substantially reduce the efficiency of ethanol production. In this study, commercial and polymer-derived activated carbons were utilized to selectively remove the model fermentation inhibitor, furfural, from water solution during bioethanol production. The oxygen functional groups on the carbon surface were found to influence the selectivity of sorbents between inhibitors and sugars during the separation. After inhibitors were selectively removed from the broth, the cell growth and ethanol production efficiency was recovered noticeably in the fermentation. A sorption/desorption cycle was designed, and the sorbents were regenerated in a fixed-bed column system using ethanol-containing standard solution. Dynamic mass balance was obtained after running four or five cycles, and regeneration results were stable even after twenty cycles. © 2011 American Chemical Society.

  5. Robust cellulosic ethanol production from SPORL-pretreated lodgepole pine using an adapted strain Saccharomyces cerevisiae without detoxification.

    Tian, S; Luo, X L; Yang, X S; Zhu, J Y

    2010-11-01

    This study reports an ethanol yield of 270L/ton wood from lodgepole pine pretreated with sulfite pretreatment to overcome recalcitrance of lignocellulose (SPORL) using an adapted strain, Saccharomyces cerevisiae Y5, without detoxification. The enzymatic hydrolysate produced from pretreated cellulosic solids substrate was combined with pretreatment hydrolysate before fermentation. Detoxification of the pretreatment hydrolysate using overliming or XAD-4 resin before being combined with enzymatic hydrolysate improved ethanol productivity in the first 4h of fermentation and overall fermentation efficiency. However, detoxification did not improve final ethanol yield because of sugar losses. The Y5 strain showed excellent ethanol productivities of 2.0 and 0.8g/L/h averaged over a period of 4 and 24h, respectively, in the undetoxified run. The furan metabolization rates of the Y5 strain were significantly higher for the undetoxified run than those for the detoxidfied runs, suggesting it can tolerate even higher furan concentrations than those studied. Preliminary mass and energy balances were conducted. SPORL produced an excellent monomeric sugar recovery value of about 85% theoretical and a net energy output of 4.05GJ/ton wood with an ethanol energy production efficiency of 178% before distillation.

  6. Cultivar variation and selection potential relevant to the production of cellulosic ethanol from wheat straw

    Lindedam, Jane; Andersen, Sven Bode; DeMartini, J.

    2012-01-01

    Optimizing cellulosic ethanol yield depends strongly on understanding the biological variation of feedstocks. Our objective was to study variation in capacity for producing fermentable sugars from straw of winter wheat cultivars with a high-throughput pretreatment and hydrolysis well......-plate technique. This technique enabled us to estimate cultivar-related and environmental correlations between sugar yield, chemical composition, agronomic qualities, and distribution of botanical plant parts of wheat straw cultivars. Straws from 20 cultivars were collected in duplicates on two sites in Denmark....... Following hydrothermal pretreatment (180 °C for 17.6 min) and co-hydrolysis, sugar release and sugar conversion were measured. Up to 26% difference in sugar release between cultivars was observed. Sugar release showed negative cultivar correlation with lignin and ash content, whereas sugar release showed...

  7. Process development studies on the bioconversion of cellulose and production of ethanol

    Wilke, C.R.

    1978-02-01

    Progress is reported on studies on the NO--O/sub 2/ pretreatment of wheat straw prior to enzymatic hydrolysis. Studies of the conversion of xylose to ethanol by Fusarium oxysporum were continued. Progress is also reported on pilot plant process development and design studies on continuous cellulase production, enzyme recovery, batch cellulase enzyme production from Trichoderma viride, and kinetic modelling of the enzymatic hydrolysis of 5 percent newsprint. (JGB)

  8. Ammonia fiber expansion (AFEX) pretreatment, enzymatic hydrolysis, and fermentation on empty palm fruit bunch fiber (EPFBF) for cellulosic ethanol production.

    Lau, Ming J; Lau, Ming W; Gunawan, Christa; Dale, Bruce E

    2010-11-01

    Empty palm fruit bunch fiber (EPFBF), a readily available cellulosic biomass from palm processing facilities, is investigated as a potential carbohydrate source for cellulosic ethanol production. This feedstock was pretreated using ammonia fiber expansion (AFEX) and enzymatically hydrolyzed. The best tested AFEX conditions were at 135 °C, 45 min retention time, water to dry biomass loading of 1:1 (weight ratio), and ammonia to dry biomass loading of 1:1 (weight ratio). The particle size of the pretreated biomass was reduced post-AFEX. The optimized enzyme formulation consists of Accellerase (84 μL/g biomass), Multifect Xylanase (31 μL/g biomass), and Multifect Pectinase (24 μL/g biomass). This mixture achieved close to 90% of the total maximum yield within 72 h of enzymatic hydrolysis. Fermentation on the water extract of this biomass affirms that nutrients solely from the pretreated EPFBF can support yeast growth for complete glucose fermentation. These results suggest that AFEX-treated EPFBF can be used for cellulosic biofuels production because biomass recalcitrance has been overcome without reducing the fermentability of the pretreated materials.

  9. Synergetic effect of yeast cell-surface expression of cellulase and expansin-like protein on direct ethanol production from cellulose

    2013-01-01

    Background Numerous studies have examined the direct fermentation of cellulosic materials by cellulase-expressing yeast; however, ethanol productivity in these systems has not yet reached an industrial level. Certain microorganisms, such as the cellulolytic fungus Trichoderma reesei, produce expansin-like proteins, which have a cellulose-loosening effect that may increase the breakdown of cellulose. Here, to improve the direct conversion of cellulose to ethanol, yeast Saccharomyces cerevisiae co-displaying cellulase and expansin-like protein on the cell surface were constructed and examined for direct ethanol fermentation performance. Results The cellulase and expansin-like protein co-expressing strain showed 246 mU/g-wet cell of phosphoric acid swollen cellulose (PASC) degradation activity, which corresponded to 2.9-fold higher activity than that of a cellulase-expressing strain. This result clearly demonstrated that yeast cell-surface expressed cellulase and expansin-like protein act synergistically to breakdown cellulose. In fermentation experiments examining direct ethanol production from PASC, the cellulase and expansin-like protein co-expressing strain produced 3.4 g/L ethanol after 96 h of fermentation, a concentration that was 1.4-fold higher than that achieved by the cellulase-expressing strain (2.5 g/L). Conclusions The PASC degradation and fermentation ability of an engineered yeast strain was markedly improved by co-expressing cellulase and expansin-like protein on the cell surface. To our knowledge, this is the first report to demonstrate the synergetic effect of co-expressing cellulase and expansin-like protein on a yeast cell surface, which may be a promising strategy for constructing direct ethanol fermenting yeast from cellulose. PMID:23835302

  10. Cellulosic ethanol. Potential, technology and development status

    Rarbach, M. [Sued-Chemie AG, Muenchen (Germany)

    2012-07-01

    In times of rising oil prices and a growing energy demand, sustainable alternative energy sources are needed. Cellulosic ethanol is a sustainable biofuel, made from lignocellulosic feedstock such as agricultural residues (corn stover, cereal straw, bagasse) or dedicated energy crops. Its production is almost carbon neutral, doesn't compete with food or feed production and induces no land use changes. It constitutes a new energy source using an already existing renewable feedstock without needing any further production capacity and can thus play a major role on the way to more sustainability in transport and the chemical industry and reducing the dependence on the import of fossil resources. The potential for cellulosic ethanol is huge: In the US, the annual production of agricultural residues (cereal straw and corn stover) reached almost 384 million tons in 2009 and Brazil alone produced more than 670 million tons of sugar cane in 2009 yielding more than 100 million tons of bagasse (dry basis). And alone in the European Union, almost 300 million tons of crop straw are produced annually. The last years have seen success in the development and deployment in the field of cellulosic ethanol production. The main challenge thereby remains to demonstrate that the technology is economically feasible for the up-scaling to industrial scale. Clariant has developed the sunliquid {sup registered} process, a proprietary cellulosic ethanol technology that reaches highest greenhouse gas (GHG) emission savings while cutting production costs to a minimum. The sunliquid {sup registered} process for cellulosic ethanol matches the ambitious targets for economically and ecologically sustainable production and greenhouse gas reduction. It was developed using an integrated design concept. Highly optimized, feedstock and process specific biocatalysts and microorganisms ensure a highly efficient process with improved yields and feedstock-driven production costs. Integrated, on

  11. Biochemical Disincentives to Fertilizing Cellulosic Ethanol Crops

    Gallagher, M. E.; Hockaday, W. C.; Snapp, S.; McSwiney, C.; Baldock, J.

    2010-12-01

    Corn grain biofuel crops produce the highest yields when the cropping ecosystem is not nitrogen (N)-limited, achieved by application of fertilizer. There are environmental consequences for excessive fertilizer application to crops, including greenhouse gas emissions, hypoxic “dead zones,” and health problems from N runoff into groundwater. The increase in corn acreage in response to demand for alternative fuels (i.e. ethanol) could exacerbate these problems, and divert food supplies to fuel production. A potential substitute for grain ethanol that could reduce some of these impacts is cellulosic ethanol. Cellulosic ethanol feedstocks include grasses (switchgrass), hardwoods, and crop residues (e.g. corn stover, wheat straw). It has been assumed that these feedstocks will require similar N fertilization rates to grain biofuel crops to maximize yields, but carbohydrate yield versus N application has not previously been monitored. We report the biochemical stocks (carbohydrate, protein, and lignin in Mg ha-1) of a corn ecosystem grown under varying N levels. We measured biochemical yield in Mg ha-1 within the grain, leaf and stem, and reproductive parts of corn plants grown at seven N fertilization rates (0-202 kg N ha-1), to evaluate the quantity and quality of these feedstocks across a N fertilization gradient. The N fertilization rate study was performed at the Kellogg Biological Station-Long Term Ecological Research Site (KBS-LTER) in Michigan. Biochemical stocks were measured using 13C nuclear magnetic resonance spectroscopy (NMR), combined with a molecular mixing model (Baldock et al. 2004). Carbohydrate and lignin are the main biochemicals of interest in ethanol production since carbohydrate is the ethanol feedstock, and lignin hinders the carbohydrate to ethanol conversion process. We show that corn residue carbohydrate yields respond only weakly to N fertilization compared to grain. Grain carbohydrate yields plateau in response to fertilization at

  12. Pilot plant studies of the bioconversion of cellulose and production of ethanol

    Wilke, C.R.

    1977-09-30

    Work for the period July 1 to September 30, 1977 is summarized briefly. Results of the following studies are reported: analysis and evaluation of potential raw materials--chemical analysis of the Kudzu plant and effect of NO/sub x/ pretreatments on the hydrolysis of wheat straw; utilization of hemicellulose sugars; process design and economic studies--hydrolysis process and ethanol fermentation; pilot plant process development and design studies--enhanced cellulase production and continuous hydrolysis. (JGB)

  13. An oil palm-based biorefinery concept for cellulosic ethanol and phytochemicals production: Sustainability evaluation using exergetic life cycle assessment

    Ofori-Boateng, Cynthia; Lee, Keat Teong

    2014-01-01

    In this study, thermo-environmental sustainability of an oil palm-based biorefinery concept for the co-production of cellulosic ethanol and phytochemicals from oil palm fronds (OPFs) was evaluated based on exergetic life cycle assessment (ExLCA). For the production of 1 tonne bioethanol, the exergy content of oil palm seeds was upgraded from 236 MJ to 77,999 MJ during the farming process for OPFs production. Again, the high exergy content of the OPFs was degraded by about 62.02% and 98.36% when they were converted into cellulosic ethanol and phenolic compounds respectively. With a total exergy destruction of about 958,606 MJ (internal) and 120,491 MJ (external or exergy of wastes), the biorefinery recorded an overall exergy efficiency and thermodynamic sustainability index (TSI) of about 59.05% and 2.44 per tonne of OPFs' bioethanol respectively. Due to the use of fossil fuels, pesticides, fertilizers and other toxic chemicals during the production, the global warming potential (GWP = 2265.69 kg CO 2 eq.), acidification potential (AP = 355.34 kg SO 2 eq.) and human toxicity potential (HTP = 142.79 kg DCB eq.) were the most significant environmental impact categories for a tonne of bioethanol produced in the biorefinery. The simultaneous saccharification and fermentation (SSF) unit emerged as the most exergetically efficient (89.66%), thermodynamically sustainable (TSI = 9.67) and environmentally friendly (6.59% of total GWP) production system. -- Highlights: • Thermo-environmental sustainability of palm-based biorefinery was assessed. • OPFs' exergy content was degraded when converted into bioethanol and phytochemicals. • Exergy efficiency (59.05%) and TSI (2.44) were recorded for the biorefinery • Global warming potential of 2265.6 kg CO 2 eq. was recorded for the whole biorefinery

  14. Uncertainty in techno-economic estimates of cellulosic ethanol production due to experimental measurement uncertainty

    Vicari Kristin J

    2012-04-01

    Full Text Available Abstract Background Cost-effective production of lignocellulosic biofuels remains a major financial and technical challenge at the industrial scale. A critical tool in biofuels process development is the techno-economic (TE model, which calculates biofuel production costs using a process model and an economic model. The process model solves mass and energy balances for each unit, and the economic model estimates capital and operating costs from the process model based on economic assumptions. The process model inputs include experimental data on the feedstock composition and intermediate product yields for each unit. These experimental yield data are calculated from primary measurements. Uncertainty in these primary measurements is propagated to the calculated yields, to the process model, and ultimately to the economic model. Thus, outputs of the TE model have a minimum uncertainty associated with the uncertainty in the primary measurements. Results We calculate the uncertainty in the Minimum Ethanol Selling Price (MESP estimate for lignocellulosic ethanol production via a biochemical conversion process: dilute sulfuric acid pretreatment of corn stover followed by enzymatic hydrolysis and co-fermentation of the resulting sugars to ethanol. We perform a sensitivity analysis on the TE model and identify the feedstock composition and conversion yields from three unit operations (xylose from pretreatment, glucose from enzymatic hydrolysis, and ethanol from fermentation as the most important variables. The uncertainty in the pretreatment xylose yield arises from multiple measurements, whereas the glucose and ethanol yields from enzymatic hydrolysis and fermentation, respectively, are dominated by a single measurement: the fraction of insoluble solids (fIS in the biomass slurries. Conclusions We calculate a $0.15/gal uncertainty in MESP from the TE model due to uncertainties in primary measurements. This result sets a lower bound on the error bars of

  15. Cellulosic ethanol: status and innovation

    Lynd, Lee R.; Liang, Xiaoyu; Biddy, Mary J.; Allee, Andrew; Cai, Hao; Foust, Thomas; Himmel, Michael E.; Laser, Mark S.; Wang, Michael; Wyman, Charles E.

    2017-06-01

    Although the purchase price of cellulosic feedstocks is competitive with petroleum on an energy basis, the cost of lignocellulose conversion to ethanol using today’s technology is high. Cost reductions can be pursued via either in-paradigm or new-paradigm innovation. As an example of new-paradigm innovation, consolidated bioprocessing using thermophilic bacteria combined with milling during fermentation (cotreatment) is analyzed. Acknowledging the nascent state of this approach, our analysis indicates potential for radically improved cost competitiveness and feasibility at smaller scale compared to current technology, arising from (a) R&D-driven advances (consolidated bioprocessing with cotreatment in lieu of thermochemical pretreatment and added fungal cellulase), and (b) configurational changes (fuel pellet coproduction instead of electricity, gas boiler(s) in lieu of a solid fuel boiler).

  16. Fungal enzyme production in seeds of transgenic canola plants for conversion of cellulosic materials to ethanol

    Cheng, K.J.; Beauchemin, K.A. [Agriculture and Agri-Food Canada, Lethbridge, AB (Canada); Moloney, M.M. [Calgary Univ., AB (Canada). Dept. of Biological Sciences

    1997-07-01

    The fuel alcohol industry makes use of industrial enzymes to effectively degrade fibrous plant cell walls. Carbohydrates in cellulosic materials are in the form of complex sugars that can be hydrolyzed to simple sugars by fungal fibrolytic enzymes such as cellulases and xylanases. This study was conducted to find a cost effective way to produce fibrolytic enzymes using gene fusion technology in which a xylanase gene and a cellulase gene from two fungal species are introduced into canola to be a carrier for the production of these enzymes. The two genes had been analyzed for maximal enzymatic activity to minimize side effects. Results of the study demonstrated the stability and potential of transgenic oil-bodies as an immobilized enzyme matrix, and showed that it is possible to express fibrolytic enzymes in canola.

  17. Removal of the Fermentation Inhibitor, Furfural, Using Activated Carbon in Cellulosic-Ethanol Production

    Zhang, Kuang; Agrawal, Manoj; Harper, Justin; Chen, Rachel; Koros, William J.

    2011-01-01

    Ethanol can be produced from lignocellulosic biomass through fermentation; however, some byproducts from lignocellulosics, such as furfural compounds, are highly inhibitory to the fermentation and can substantially reduce the efficiency of ethanol

  18. Agronomic impacts of production scale harvesting of corn stover for cellulosic ethanol production in Central Iowa

    Schau, Dustin

    This thesis investigates the impacts of corn stover harvest in Central Iowa with regards to nutrient removal, grain yield impacts and soil tilth. Focusing on phosphorus and potassium removal due to production of large, square bales of corn stover, 3.7 lb P2O5 and 18.7 lb K 2O per ton of corn stover were removed in 2011. P2O 5 removal remained statistically the same in 2012, but K2O decreased to 15.1 lb per ton of corn stover. Grain cart data showed no statistical difference in grain yield between harvest treatments, but yield monitor data showed a 3 - 17 bu/ac increase in 2012 and hand samples showed a 4 - 21 bu/ac increase in 2013. Corn stover residue levels decreased below 30% coverage when corn stover was harvested the previous fall and conventional tillage methods were used, but incorporating reduced tillage practices following corn stover harvest increased residue levels back up to 30% coverage. Corn emergence rates increased by at least 2,470 more plants per acre within the first three days of spiking, but final populations between harvest and nonharvest corn stover treatments were the same. Inorganic soil nitrogen in the form of ammonium and nitrate were not directly impacted by corn stover harvest, but it is hypothesized that weather patterns had a greater impact on nitrogen availability. Lastly, soil organic matter did not statistically change from 2011 to 2013 due to corn stover removal, even when analyzed within single soil types.

  19. Grain and cellulosic ethanol: History, economics, and energy policy

    Solomon, Barry D.; Barnes, Justin R.; Halvorsen, Kathleen E.

    2007-01-01

    The United States (US) and Brazil have been the two leading producers of fuel ethanol since the 1970s. National policies have supported the production and use of ethanol from corn and sugarcane. US support in particular has included exemption from federal gasoline excise taxes, whole or partial exemption from road use (sales) taxes in nine states, a federal production tax credit, and a federal blender's credit. In the last decade the subsidization of grain-based ethanol has been increasingly criticized as economically inefficient and of questionable social benefit. In addition, much greater production of ethanol from corn may conflict with food production needs. A promising development is the acceleration of the technical readiness of cellulosic alcohol fuels, which can be produced from the woody parts of trees and plants, perennial grasses, or residues. This technology is now being commercialized and has greater long-term potential than grain ethanol. Cellulosic ethanol is projected to be much more cost-effective, environmentally beneficial, and have a greater energy output to input ratio than grain ethanol. The technology is being developed in North America, Brazil, Japan and Europe. In this paper, we will review the historical evolution of US federal and state energy policy support for and the currently attractive economics of the production and use of ethanol from biomass. The various energy and economic policies will be reviewed and assessed for their potential effects on cellulosic ethanol development relative to gasoline in the US. (author)

  20. Robust cellulosic ethanol production from SPORL-pretreated lodgepole pine using an adapted strain Saccharomyces cervisiae without detoxification

    S. Tian; X.L. Luo; X.S. Yang; J.Y. Zhu

    2010-01-01

    This study reports an ethanol yield of 270 L/ton wood from lodgepole pine pretreated with sulfite pretreatment to overcome recalcitrance of lignocellulose (SPORL) using an adapted strain, Saccharomyces cerevisiae Y5, without detoxification. The enzymatic hydrolysate produced from pretreated cellulosic solids substrate was combined with pretreatment hydrolysate before...

  1. Economic and environmental assessment of cellulosic ethanol production scenarios annexed to a typical sugar mill.

    Ali Mandegari, Mohsen; Farzad, Somayeh; Görgens, Johann F

    2017-01-01

    In this work different biorefinery scenarios were investigated, concerning the co-production of bioethanol and electricity from available lignocellulose at a typical sugar mill, as possible extensions to the current combustion of bagasse for steam and electricity production and burning trash on-filed. In scenario 1, the whole bagasse and brown leaves is utilized in a biorefinery and coal is burnt in the existing inefficient sugar mill boiler. Scenario 2 & 3 are assumed with a new centralized CHP unit without/with coal co-combustion, respectively. Also, through scenarios 4 & 5, the effect of water insoluble loading were studied. All scenarios provided energy for the sugarmill and the ethanol plant, with the export of surplus electricity. Economic analysis determined that scenario 1 was the most viable scenario due to less capital cost and economies-of scale. Based on Life Cycle Assessment (LCA) results, scenario 2 outperformed the other scenarios, while three scenarios showed lower contribution to environmental burdens than the current situation. Copyright © 2016 Elsevier Ltd. All rights reserved.

  2. A novel marine bacterium Isoptericola sp. JS-C42 with the ability to saccharifying the plant biomasses for the aid in cellulosic ethanol production.

    Santhi, Velayudhan Satheeja; Gupta, Ashutosh; Saranya, Somasundaram; Jebakumar, Solomon Robinson David

    2014-06-01

    The ever growing demands for food products such as starch and sugar produces; there is a need to find the sources for saccharification for cellulosic bioethanol production. This study provides the first evidence of the lignocellulolytic and saccharifying ability of a marine bacterium namely Isoptericola sp. JS-C42, a Gram positive actinobacterium with the cocci cells embedded on mycelia isolated from the Arabian Sea, India. It exhibited highest filter paper unit effect, endoglucanase, exoglucanase, cellobiohydrolase, β-glucosidase, xylanase and ligninase effect. The hydrolytic potential of the enzymes displayed the efficient saccharification capability of steam pretreated biomass. It was also found to degrade the paddy, sorghum, Acacia mangium and Ficus religiosa into simple reducing sugars by its efficient lignocellulose enzyme complex with limited consumption of sugars. Production of ethanol was also achieved with the Saccharomyces cerevisiae . Overall, it offers a great potential for the cellulosic ethanol production in an economically reliable and eco-friendly point-of-care.

  3. [Insights into engineering of cellulosic ethanol].

    Yue, Guojun; Wu, Guoqing; Lin, Xin

    2014-06-01

    For energy security, air pollution concerns, coupled with the desire to sustain the agricultural sector and revitalize the rural economy, many countries have applied ethanol as oxygenate or fuel to supplement or replace gasoline in transportation sector. Because of abundant feedstock resources and effective reduction of green-house-gas emissions, the cellulosic ethanol has attracted great attention. With a couple of pioneers beginning to produce this biofuel from biomass in commercial quantities around the world, it is necessary to solve engineering problems and complete the economic assessment in 2015-2016, gradually enter the commercialization stage. To avoid "competing for food with humans and competing for land with food", the 1st generation fuel ethanol will gradually transit to the 2nd generation cellulosic ethanol. Based on the overview of cellulosic ethanol industrialization from domestic and abroad in recent years, the main engineering application problems encountered in pretreatment, enzymes and enzymatic hydrolysis, pentose/hexose co-fermentation strains and processes, equipment were discussed from chemical engineering and biotechnology perspective. The development direction of cellulosic ethanol technology in China was addressed.

  4. Pilot plant studies of the bioconversion of cellulose and production of ethanol

    Wilke, C.R.

    1977-01-31

    Progress is reported in several areas of research. The following cellulosic raw materials were selected for study: wheat, barley, and rice straws, rice hulls, sorghum, corn stover, cotton gin trash, newsprint, ground wood, and masonite steam-treated Douglas fir and redwood. Samples were collected, prepared, and analyzed for hexosans, pentosans, lignin, ash, and protein. Results of acid extraction and enzymatic hydrolysis are discussed. Yields of glucose, polyglucose, xylose, and arabinose are reported. Progress in process design and economic studies, as well as pilot plant process development and design studies, is summarized. (JGB)

  5. Evaluation of electricity generation from lignin residue and biogas in cellulosic ethanol production.

    Liu, Gang; Bao, Jie

    2017-11-01

    This study takes the first insight on the rigorous evaluation of electricity generation based on the experimentally measured higher heating value (HHV) of lignin residue, as well as the chemical oxygen demand (COD) and biological oxygen demand (BOD 5 ) of wastewater. For producing one metric ton of ethanol fuel from five typical lignocellulose substrates, including corn stover, wheat straw, rice straw, sugarcane bagasse and poplar sawdust, 1.26-1.85tons of dry lignin residue is generated from biorefining process and 0.19-0.27tons of biogas is generated from anaerobic digestion of wastewater, equivalent to 4335-5981kWh and 1946-2795kWh of electricity by combustion of the generated lignin residue and biogas, respectively. The electricity generation not only sufficiently meets the electricity needs of process requirement, but also generates more than half of electricity surplus selling to the grid. Copyright © 2017 Elsevier Ltd. All rights reserved.

  6. Ethanol production

    Kolleurp, F; Daugulis, A J

    1985-05-01

    Extractive fermentation is a technique that can be used to reduce the effect of end-product inhibition through the use of a water-immiscible phase which removes fermentation products in situ. This has the beneficial effect of not only removing inhibitory products as they are formed (thus keeping reaction rates high) but also has the potential for reducing product recovery costs. We have chosen to examine the ethanol fermentation as a model system for end product inhibition and extractive fermentation, and have developed a computer model predicting the productivity enhancement possible with this technique. The model predicts an ethanol productivity of 82.6 g/L-h if a glucose feed of 750 g/L is fermented with a solvent having a distribution coefficient of 0.5 at a dilution rate of 5.0 h . This is more than 10 times higher than for a conventional chemostat fermentation of a 250 g/L glucose feed. In light of this, a systematic approach to extractive fermentation has been undertaken involving the screening of more than 1,000 solvents for their extractive properties. UNIFAC and UNIQUAC estimates of distribution coefficients and selectivities were compiled and ranked in a database, together with other important physical properties, such as density, surface tension and viscosity. Preliminary shake-flask and chemostat biocompatibility studies on the most promising solvents have been undertaken. The previous predictive, data base and experimental results are discussed.

  7. Separate hydrolysis and fermentation (SHF) of Prosopis juliflora, a woody substrate, for the production of cellulosic ethanol by Saccharomyces cerevisiae and Pichia stipitis-NCIM 3498.

    Gupta, Rishi; Sharma, Krishna Kant; Kuhad, Ramesh Chander

    2009-02-01

    Prosopis juliflora (Mesquite) is a raw material for long-term sustainable production of cellulosics ethanol. In this study, we used acid pretreatment, delignification and enzymatic hydrolysis to evaluate the pretreatment to produce more sugar, to be fermented to ethanol. Dilute H(2)SO(4) (3.0%,v/v) treatment resulted in hydrolysis of hemicelluloses from lignocellulosic complex to pentose sugars along with other byproducts such as furfural, hydroxymethyl furfural (HMF), phenolics and acetic acid. The acid pretreated substrate was delignified to the extent of 93.2% by the combined action of sodium sulphite (5.0%,w/v) and sodium chlorite (3.0%,w/v). The remaining cellulosic residue was enzymatically hydrolyzed in 0.05 M citrate phosphate buffer (pH 5.0) using 3.0 U of filter paper cellulase (FPase) and 9.0 U of beta-glucosidase per mL of citrate phosphate buffer. The maximum enzymatic saccharification of cellulosic material (82.8%) was achieved after 28 h incubation at 50 degrees C. The fermentation of both acid and enzymatic hydrolysates, containing 18.24 g/L and 37.47 g/L sugars, with Pichia stipitis and Saccharomyces cerevisiae produced 7.13 g/L and 18.52 g/L of ethanol with corresponding yield of 0.39 g/g and 0.49 g/g, respectively.

  8. Evaluation of Ethanol Production Activity by Engineered Saccharomyces cerevisiae Fermenting Cellobiose through the Phosphorolytic Pathway in Simultaneous Saccharification and Fermentation of Cellulose.

    Lee, Won-Heong; Jin, Yong-Su

    2017-09-28

    In simultaneous saccharification and fermentation (SSF) for production of cellulosic biofuels, engineered Saccharomyces cerevisiae capable of fermenting cellobiose has provided several benefits, such as lower enzyme costs and faster fermentation rate compared with wild-type S. cerevisiae fermenting glucose. In this study, the effects of an alternative intracellular cellobiose utilization pathway-a phosphorolytic pathway based on a mutant cellodextrin transporter (CDT-1 (F213L)) and cellobiose phosphorylase (SdCBP)-was investigated by comparing with a hydrolytic pathway based on the same transporter and an intracellular β-glucosidase (GH1-1) for their SSF performances under various conditions. Whereas the phosphorolytic and hydrolytic cellobiose-fermenting S. cerevisiae strains performed similarly under the anoxic SSF conditions, the hydrolytic S. cerevisiae performed slightly better than the phosphorolytic S. cerevisiae under the microaerobic SSF conditions. Nonetheless, the phosphorolytic S. cerevisiae expressing the mutant CDT-1 showed better ethanol production than the glucose-fermenting S. cerevisiae with an extracellular β-glucosidase, regardless of SSF conditions. These results clearly prove that introduction of the intracellular cellobiose metabolic pathway into yeast can be effective on cellulosic ethanol production in SSF. They also demonstrate that enhancement of cellobiose transport activity in engineered yeast is the most important factor affecting the efficiency of SSF of cellulose.

  9. Biomass and cellulosic ethanol production of forage sorghum under limited water conditions

    A two year field study was conducted to evaluate biofuel production potential of two forage sorghum cultivars differing in brown midrib trait under non-irrigated and deficit irrigation conditions in the semiarid Southern High Plains of the U.S. Cultivar SP1990 (non-bmr = conventional cell wall comp...

  10. Maximizing cellulosic ethanol potentials by minimizing wastewater generation and energy consumption: Competing with corn ethanol.

    Liu, Gang; Bao, Jie

    2017-12-01

    Energy consumption and wastewater generation in cellulosic ethanol production are among the determinant factors on overall cost and technology penetration into fuel ethanol industry. This study analyzed the energy consumption and wastewater generation by the new biorefining process technology, dry acid pretreatment and biodetoxification (DryPB), as well as by the current mainstream technologies. DryPB minimizes the steam consumption to 8.63GJ and wastewater generation to 7.71tons in the core steps of biorefining process for production of one metric ton of ethanol, close to 7.83GJ and 8.33tons in corn ethanol production, respectively. The relatively higher electricity consumption is compensated by large electricity surplus from lignin residue combustion. The minimum ethanol selling price (MESP) by DryPB is below $2/gal and falls into the range of corn ethanol production cost. The work indicates that the technical and economical gap between cellulosic ethanol and corn ethanol has been almost filled up. Copyright © 2017 Elsevier Ltd. All rights reserved.

  11. Biomass Supply Chain and Conversion Economics of Cellulosic Ethanol

    Gonzalez, Ronalds W.

    2011-12-01

    Cellulosic biomass is a potential and competitive source for bioenergy production, reasons for such acclamation include: biomass is one the few energy sources that can actually be utilized to produce several types of energy (motor fuel, electricity, heat) and cellulosic biomass is renewable and relatively found everywhere. Despite these positive advantages, issues regarding cellulosic biomass availability, supply chain, conversion process and economics need a more comprehensive understanding in order to identify the near short term routes in biomass to bioenergy production. Cellulosic biomass accounts for around 35% to 45% of cost share in cellulosic ethanol production, in addition, different feedstock have very different production rate, (dry ton/acre/year), availability across the year, and chemical composition that affect process yield and conversion costs as well. In the other hand, existing and brand new conversion technologies for cellulosic ethanol production offer different advantages, risks and financial returns. Ethanol yield, financial returns, delivered cost and supply chain logistic for combinations of feedstock and conversion technology are investigated in six studies. In the first study, biomass productivity, supply chain and delivered cost of fast growing Eucalyptus is simulated in economic and supply chain models to supply a hypothetic ethanol biorefinery. Finding suggests that Eucalyptus can be a potential hardwood grown specifically for energy. Delivered cost is highly sensitive to biomass productivity, percentage of covered area. Evaluated at different financial expectations, delivered cost can be competitive compared to current forest feedstock supply. In the second study, Eucalyptus biomass conversion into cellulosic ethanol is simulated in the dilute acid pretreatment, analysis of conversion costs, cost share, CAPEX and ethanol yield are examined. In the third study, biomass supply and delivered cost of loblolly pine is simulated in economic

  12. A novel marine bacterium Isoptericola sp. JS-C42 with the ability to saccharifying the plant biomasses for the aid in cellulosic ethanol production

    Velayudhan Satheeja Santhi

    2014-06-01

    Full Text Available The ever growing demands for food products such as starch and sugar produces; there is a need to find the sources for saccharification for cellulosic bioethanol production. This study provides the first evidence of the lignocellulolytic and saccharifying ability of a marine bacterium namely Isoptericola sp. JS-C42, a Gram positive actinobacterium with the cocci cells embedded on mycelia isolated from the Arabian Sea, India. It exhibited highest filter paper unit effect, endoglucanase, exoglucanase, cellobiohydrolase, β-glucosidase, xylanase and ligninase effect. The hydrolytic potential of the enzymes displayed the efficient saccharification capability of steam pretreated biomass. It was also found to degrade the paddy, sorghum, Acacia mangium and Ficus religiosa into simple reducing sugars by its efficient lignocellulose enzyme complex with limited consumption of sugars. Production of ethanol was also achieved with the Saccharomyces cerevisiae. Overall, it offers a great potential for the cellulosic ethanol production in an economically reliable and eco-friendly point-of-care.

  13. An energy analysis of ethanol from cellulosic feedstock. Corn stover

    Luo, Lin; Van der Voet, Ester; Huppes, Gjalt [Institute of Environmental Sciences (CML), Leiden University, P.O. Box 9518, 2300 RA, Leiden (Netherlands)

    2009-10-15

    The shift from fossil resources to renewables for energy and materials production has been the driving force for research on energy analysis and environmental impact assessment of bio-based production. This study presents a detailed energy analysis of corn stover based ethanol production using advanced cellulosic technologies. The method used differs from that in LCA and from major studies on the subject as published in Science in two respects. First, it accounts for all the co-products together and so mainly avoids the allocation problems which plague all LCA studies explicitly and other studies implicitly. Second, the system boundaries only involve the content of the energy products used in the system but not the production processes of these energy products, like refining and electricity production. We normalized the six Science studies to this unified method. The resulting values of the total energy product use in both agricultural production and biomass conversion to ethanol are lower than these literature values. LCA-type of values including energy conversion would systematically be higher, in our case study around 45%. The net energy value of cellulosic ethanol production is substantially higher than the ones of the corn-based technologies, and it is similar to incineration and gasification for electricity production. The detailed analysis of energy inputs indicates opportunities to optimize the system. This form of energy analysis helps establishing models for the analysis of more complex systems such as biorefineries. (author)

  14. High polymorphism in Est-SSR loci for cellulose synthase and β-amylase of sugarcane varieties (Saccharum spp.) used by the industrial sector for ethanol production.

    Augusto, Raphael; Maranho, Rone Charles; Mangolin, Claudete Aparecida; Pires da Silva Machado, Maria de Fátima

    2015-01-01

    High and low polymorphisms in simple sequence repeats of expressed sequence tag (EST-SSR) for specific proteins and enzymes, such as β-amylase, cellulose synthase, xyloglucan endotransglucosylase, fructose 1,6-bisphosphate aldolase, and fructose 1,6-bisphosphatase, were used to illustrate the genetic divergence within and between varieties of sugarcane (Saccharum spp.) and to guide the technological paths to optimize ethanol production from lignocellulose biomass. The varieties RB72454, RB867515, RB92579, and SP813250 on the second stage of cutting, all grown in the state of Paraná (PR), and the varieties RB92579 and SP813250 cultured in the PR state and in Northeastern Brazil, state of Pernambuco (PE), were analyzed using five EST-SSR primers for EstC66, EstC67, EstC68, EstC69, and EstC91 loci. Genetic divergence was evident in the EstC67 and EstC69 loci for β-amylase and cellulose synthase, respectively, among the four sugarcane varieties. An extremely high level of genetic differentiation was also detected in the EstC67 locus from the RB82579 and SP813250 varieties cultured in the PR and PE states. High polymorphism in SSR of the cellulose synthase locus may explain the high variability of substrates used in pretreatment and enzymatic hydrolysis processes, which has been an obstacle to effective industrial adaptations.

  15. Ethanol production from residual wood chips of cellulose industry: acid pretreatment investigation, hemicellulosic hydrolysate fermentation, and remaining solid fraction fermentation by SSF process.

    Silva, Neumara Luci Conceição; Betancur, Gabriel Jaime Vargas; Vasquez, Mariana Peñuela; Gomes, Edelvio de Barros; Pereira, Nei

    2011-04-01

    Current research indicates the ethanol fuel production from lignocellulosic materials, such as residual wood chips from the cellulose industry, as new emerging technology. This work aimed at evaluating the ethanol production from hemicellulose of eucalyptus chips by diluted acid pretreatment and the subsequent fermentation of the generated hydrolysate by a flocculating strain of Pichia stipitis. The remaining solid fraction generated after pretreatment was subjected to enzymatic hydrolysis, which was carried out simultaneously with glucose fermentation [saccharification and fermentation (SSF) process] using a strain of Saccharomyces cerevisiae. The acid pretreatment was evaluated using a central composite design for sulfuric acid concentration (1.0-4.0 v/v) and solid to liquid ratio (1:2-1:4, grams to milliliter) as independent variables. A maximum xylose concentration of 50 g/L was obtained in the hemicellulosic hydrolysate. The fermentation of hemicellulosic hydrolysate and the SSF process were performed in bioreactors and the final ethanol concentrations of 15.3 g/L and 28.7 g/L were obtained, respectively.

  16. Techno-economic and environmental aspects of the production of medium scale ligno-cellulosic ethanol under Egyptian conditions

    Shadia R. Tewfik

    2015-12-01

    Full Text Available As a result of actual pilot experimental data and guided by international and national reported estimates, this techno-economic study on a 20,000 ton/y ethanol production plant from rice straw has been conducted. The process essentially comprises preparation of the raw materials, alkaline pretreatment, simultaneous saccharification and fermentation (SSF and dehydration. For the proposed capacity, costs have been estimated based on published information for the equipment as updated to 2013. Operating costs have been estimated according to experimental results of the research team and published information. Financial and sensitivity analyses have been conducted for optimistic and pessimistic scenarios for investment and operating costs and varying sales price of ethanol in the range $0.76/kg–$0.84/kg. Results indicate that positive present values have been obtained at the prevailing discount rate of 3%. The Internal Rate of Return (IRR exceeds the discount rate considerably for the optimistic assumptions and is rather marginal for the pessimistic scenarios. In general, the process is considered technically and economically viable.

  17. Ethanol production from paper sludge using Kluyveromyces marxianus

    Madrid, Lina Maria; Quintero Diaz, Juan Carlos

    2011-01-01

    Recycled paper sludge is a promising raw material for ethanol production. In this study, we first evaluated the effects of ethanol concentration, solids load, and cellulose crystallinity on the enzymatic hydrolysis of cellulose to produce reducing sugars. We then evaluated the production of ethanol by either saccharification and simultaneous fermentation (SSF) or separated hydrolysis and fermentation (SHF) using the yeast Kluyveromyces marxianus ATCC 36907. We found that cellulose hydrolysis decreased as ethanol concentrations increased; at 40 g/L ethanol, the reducing sugar production was decreased by 79 %. Hydrolysis also decreased as solids load increased; at 9 % of solids, the cellulose conversion was 76 % of the stoichiometric production. The ethanol yield and cellulose conversion rate were higher with SSF as opposed to SHF processes at 72 h of treatment.

  18. Production of liquid transport fuel from cellulose material (wood). III Laboratory preparation of wood sugars and fermentation to ethanol and yeast

    Whitworth, D A; Harwood, V D

    1977-10-25

    A laboratory procedure is described for hydrolyzing cellulose material to sugars by the use of hot sulfuric acid. The procedure has been used routinely for assessing raw materials. Raw materials used were radiata pine (fresh wood and decayed thinnings), pine needles, sawdust from old dumps, newspaper, cardboard, beech wood, and coconut wood. The neutralized sugar-liquors produced, supplemented with fertilizer grade nutrients, were fermented with bakers' yeast and gave near optimal conversion of hexoses to ethanol and of pentoses to protein biomass. From 100 g radiata pine (wood: bark mix 85:15) 25 ml (20 g) of ethanol and 2 g yeast biomass were routinely produced, although fermentation rates were lower than with pure sugars. The results, however, clearly showed that, by a hot dilute sulfure acid hydrolysis followed by a yeast fermentation process, cellulose resources avaliable in New Zealand are suitable for conversion to ethanol. 5 table, 1 figure.

  19. Integrated Process for Extraction of Wax as a Value-Added Co-Product and Improved Ethanol Production by Converting Both Starch and Cellulosic Components in Sorghum Grains

    Nhuan P. Nghiem

    2018-02-01

    Full Text Available Grain sorghum is a potential feedstock for fuel ethanol production due to its high starch content, which is equivalent to that of corn, and has been successfully used in several commercial corn ethanol plants in the United States. Some sorghum grain varieties contain significant levels of surface wax, which may interact with enzymes and make them less efficient toward starch hydrolysis. On the other hand, wax can be recovered as a valuable co-product and as such may help improve the overall process economics. Sorghum grains also contain lignocellulosic materials in the hulls, which can be converted to additional ethanol. An integrated process was developed, consisting of the following steps: 1. Extraction of wax with boiling ethanol, which is the final product of the proposed process; 2. Pretreatment of the dewaxed grains with dilute sulfuric acid; 3. Mashing and fermenting of the pretreated grains to produce ethanol. During the fermentation, commercial cellulase was also added to release fermentable sugars from the hulls, which then were converted to additional ethanol. The advantages of the developed process were illustrated with the following results: (1 Wax extracted (determined by weight loss: ~0.3 wt % of total mass. (2 Final ethanol concentration at 25 wt % solid using raw grains: 86.1 g/L. (3 Final ethanol concentration at 25 wt % solid using dewaxed grains: 106.2 g/L (23.3% improvement. (4 Final ethanol concentration at 25 wt % solid using dewaxed and acid-treated grains (1 wt % H2SO4 plus cellulase (CTec2: 117.8 g/L (36.8% improvement.

  20. Overview of technical barriers and implementation of cellulosic ethanol in the U.S

    Kim, Tae Hoon; Kim, Tae Hyun

    2014-01-01

    There is mounting concern about the buildup of carbon dioxide (CO 2 ) and other so-called greenhouse gases in the atmosphere. In general, bioethanol production requires minimal fossil fuel input in the conversion step, and ethanol is considered a promising alternative fuel to petroleum-derived products. It is anticipated that ethanol production with second-generation biomass, i.e. lignocellulosic materials, will be possible on a large scale in the near future. Latest efforts have been focused on overcoming technical challenges in bioconversion, particularly pretreatment, and finding the solutions required to implement biorefinery on a large scale. This paper introduces and reviews the current status of research, and of the ethanol industry in the U.S. In addition, other important concepts in biofuels, cellulosic ethanol, and biorefinery in general are reviewed, and the key technical issues in bioconversion of cellulosic ethanol, such as pretreatment and factors affecting bioconversion of biomass are also discussed. - Highlights: • The current status of research, and of the ethanol industry in the U.S. • Important concepts in biofuels, cellulosic ethanol, and biorefinery. • The key technical issues in bioconversion of cellulosic ethanol. • Pretreatment and factors affecting bioconversion of biomass

  1. Process development studies on the bioconversion of cellulose and production of ethanol. Progress report, September 1, 1978

    Wilke, C.R.

    1978-09-01

    Progress is reported in studies on the pretreatment of cellulosic materials to facilitate enzymatic hydrolysis, sulfuric acid hydrolysis, investigation of the Purdue processing scheme including an economic analysis, and the fermentability of the enzymatic hydrolyzate. Progress is also reported on enzyme fermentation studies, hydrolysis reactor development, and utilization of hemicellulose sugars. (JSR)

  2. Conversion of bagasse cellulose into ethanol

    Cuzens, J.E.

    1997-11-19

    The study conducted by Arkenol was designed to test the conversion of feedstocks such as sugar cane bagasse, sorghum, napier grass and rice straw into fermentable sugars, and then ferment these sugars using natural yeasts and genetically engineered Zymomonis mobilis bacteria (ZM). The study did convert various cellulosic feedstocks into fermentable sugars utilizing the patented Arkenol Concentrated Acid Hydrolysis Process and equipment at the Arkenol Technology Center in Orange, California. The sugars produced using this process were in the concentration range of 12--15%, much higher than the sugar concentrations the genetically engineered ZM bacteria had been developed for. As a result, while the ZM bacteria fermented the produced sugars without initial inhibition, the completion of high sugar concentration fermentations was slower and at lower yield than predicted by the National Renewable Energy Laboratory (NREL). Natural yeasts performed as expected by Arkenol, similar to the results obtained over the last four years of testing. Overall, at sugar concentrations in the 10--13% range, yeast produced 850090% theoretical ethanol yields and ZM bacteria produced 82--87% theoretical yields in 96 hour fermentations. Additional commercialization work revealed the ability to centrifugally separate and recycle the ZM bacteria after fermentation, slight additional benefits from mixed culture ZM bacteria fermentations, and successful utilization of defined media for ZM bacteria fermentation nutrients in lieu of natural media.

  3. The ethanol pathway from Thermoanaerobacterium saccharolyticum improves ethanol production in Clostridium thermocellum.

    Hon, Shuen; Olson, Daniel G; Holwerda, Evert K; Lanahan, Anthony A; Murphy, Sean J L; Maloney, Marybeth I; Zheng, Tianyong; Papanek, Beth; Guss, Adam M; Lynd, Lee R

    2017-07-01

    Clostridium thermocellum ferments cellulose, is a promising candidate for ethanol production from cellulosic biomass, and has been the focus of studies aimed at improving ethanol yield. Thermoanaerobacterium saccharolyticum ferments hemicellulose, but not cellulose, and has been engineered to produce ethanol at high yield and titer. Recent research has led to the identification of four genes in T. saccharolyticum involved in ethanol production: adhE, nfnA, nfnB and adhA. We introduced these genes into C. thermocellum and observed significant improvements to ethanol yield, titer, and productivity. The four genes alone, however, were insufficient to achieve in C. thermocellum the ethanol yields and titers observed in engineered T. saccharolyticum strains, even when combined with gene deletions targeting hydrogen production. This suggests that other parts of T. saccharolyticum metabolism may also be necessary to reproduce the high ethanol yield and titer phenotype in C. thermocellum. Copyright © 2017 International Metabolic Engineering Society. Published by Elsevier Inc. All rights reserved.

  4. Recycling cellulases for cellulosic ethanol production at industrial relevant conditions: potential and temperature dependency at high solid processes.

    Lindedam, Jane; Haven, Mai Østergaard; Chylenski, Piotr; Jørgensen, Henning; Felby, Claus

    2013-11-01

    Different versions of two commercial cellulases were tested for their recyclability of enzymatic activity at high dry matter processes (12% or 25% DM). Recyclability was assessed by measuring remaining enzyme activity in fermentation broth and the ability of enzymes to hydrolyse fresh, pretreated wheat straw. Industrial conditions were used to study the impact of hydrolysis temperature (40 or 50°C) and residence time on recyclability. Enzyme recycling at 12% DM indicated that hydrolysis at 50°C, though ideal for ethanol yield, should be kept short or carried out at lower temperature to preserve enzymatic activity. Best results for enzyme recycling at 25% DM was 59% and 41% of original enzyme load for a Celluclast:Novozyme188 mixture and a modern cellulase preparation, respectively. However, issues with stability of enzymes and their strong adsorption to residual solids still pose a challenge for applicable methods in enzyme recycling. Copyright © 2013 Elsevier Ltd. All rights reserved.

  5. Industrial-scale steam explosion pretreatment of sugarcane straw for enzymatic hydrolysis of cellulose for production of second generation ethanol and value-added products.

    Oliveira, Fernando M V; Pinheiro, Irapuan O; Souto-Maior, Ana M; Martin, Carlos; Gonçalves, Adilson R; Rocha, George J M

    2013-02-01

    Steam explosion at 180, 190 and 200°C for 15min was applied to sugarcane straw in an industrial sugar/ethanol reactor (2.5m(3)). The pretreated straw was delignificated by sodium hydroxide and hydrolyzed with cellulases, or submitted directly to enzymatic hydrolysis after the pretreatment. The pretreatments led to remarkable hemicellulose solubilization, with the maximum (92.7%) for pretreatment performed at 200°C. Alkaline treatment of the pretreated materials led to lignin solubilization of 86.7% at 180°C, and only to 81.3% in the material pretreated at 200°C. All pretreatment conditions led to high hydrolysis conversion of cellulose, with the maximum (80.0%) achieved at 200°C. Delignification increase the enzymatic conversion (from 58.8% in the cellulignin to 85.1% in the delignificated pulp) of the material pretreated at 180°C, but for the material pretreated at 190°C, the improvement was less remarkable, while for the pretreated at 200°C the hydrolysis conversion decreased after the alkaline treatment. Copyright © 2012 Elsevier Ltd. All rights reserved.

  6. Process Design of Wastewater Treatment for the NREL Cellulosic Ethanol Model

    Steinwinder, T.; Gill, E.; Gerhardt, M.

    2011-09-01

    This report describes a preliminary process design for treating the wastewater from NREL's cellulosic ethanol production process to quality levels required for recycle. In this report Brown and Caldwell report on three main tasks: 1) characterization of the effluent from NREL's ammonia-conditioned hydrolyzate fermentation process; 2) development of the wastewater treatment process design; and 3) development of a capital and operational cost estimate for the treatment concept option. This wastewater treatment design was incorporated into NREL's cellulosic ethanol process design update published in May 2011 (NREL/TP-5100-47764).

  7. Breaking into the Cellulosic Ethanol Market: Capacity and Storage Strategies

    Darby, Paul M.; Mark, Tyler B.; Salassi, Michael E.

    2010-01-01

    This paper examines the possibilities of breaking into the cellulosic ethanol market in south Louisiana via strategic feedstock choices and the leveraging of the area’s competitive advantages. A small plant strategy is devised whereby the first-mover problem might be solved, and several scenarios are tested using Net Present Value analysis.

  8. Effect of cellulosic sugar degradation products (furfural and hydroxymethylfurfural) on acetone-butanol-ethanol (ABE) fermentation using Clostridium beijerinckii P260

    Studies were performed to identify chemicals present in wheat straw hydrolysate (WSH) that enhance acetone butanol ethanol (ABE) productivity. These chemicals were identified as furfural and hydroxymethyl furfural (HMF). Control experiment resulted in the production of 21.09-21.66 gL**-1 ABE with a ...

  9. Systems biology and pathway engineering enable Saccharomyces cerevisiae to utilize C-5 and C-6 sugars simultaneously for cellulosic ethanol production

    Saccharomyces cerevisiae is a traditional industrial workhorse for ethanol production. However, conventional ethanologenic yeast is superior in fermentation of hexose sugars (C-6) such as glucose but unable to utilize pentose sugars (C-5) such as xylose richly embedded in lignocellulosic biomass. In...

  10. Glucose production for cellulose

    Suzuki, S; Karube, I

    1977-04-16

    Glucose was produced from cellulose by passing a cellulose solution through a column of an immobilized cellulase which was prepared by coating an inorganic carrier such as macadam or stainless steel beads with collagen containing the cellulase. Thus, 4 mL of 5% cellulase T-AP (60,000 units/g) solution was dissolved in 100 g of 0.9% collagen solution and the solution mixed with 60 g of macadam (diam. = 0.5 to 1.5 mm) and stirred for 10 min. The treated beads were dried in air at 10/sup 0/ to yield an immobilized enzyme retaining 64% of its activity. Through a column (0.8 x 20 cm) packed with 3 g of the immobilized enzyme, 100 mL of 0.33% Avicel SF solution was circulated at 26.4 mL/min at 30/sup 0/ for 60 h. The Avicel SF conversion to glucose was 23%.

  11. Feasibility Study for Co-Locating and Integrating Ethanol Production Plants from Corn Starch and Lignocellulosic Feedstocks (Revised)

    Wallace, R.; Ibsen, K.; McAloon, A.; Yee, W.

    2005-01-01

    Analysis of the feasibility of co-locating corn-grain-to-ethanol and lignocellulosic ethanol plants and potential savings from combining utilities, ethanol purification, product processing, and fermentation. Although none of the scenarios identified could produce ethanol at lower cost than a straight grain ethanol plant, several were lower cost than a straight cellulosic ethanol plant.

  12. 稀碱预处理棕榈残渣制备纤维乙醇%Pretreatment of oil palm residues by dilute alkali for cellulosic ethanol production

    张海燕; 周玉杰; 李晋平; 戴玲妹; 刘德华; 张建安; Yuen May Choo; Soh Kheang Loh

    2013-01-01

    In the study, we used oil palm residues (empty fruit bunch, EFB) as raw material to produce cellulosic ethanol by pretreatment, enzymatic hydrolysis and fermentation. Firstly, the pretreatment of EFB with alkali, alkali/hydrogen peroxide and the effects on the components and enzymatic hydrolysis of cellulose were studied. The results show that dilute alkali was the suitable pretreatment method and the conditions were first to soak the substrate with 1% sodium hydroxide with a solid-liquid ratio of 1:10 at 40 ℃ for 24 h, and then subjected to 121 ℃ for 30 min. Under the conditions, EFB solid recovery was 74.09%, and glucan, xylan and lignin content were 44.08%, 25.74% and 13.89%, respectively. After separated with alkali solution, the pretreated EFB was washed and hydrolyzed for 72 h with 5% substrate concentration and 30 FPU/g dry mass (DM) enzyme loading, and the conversion of glucan and xylan reached 84.44% and 89.28%, respectively. We further investigated the effects of substrate concentration and enzyme loading on enzymatic hydrolysis and ethanol batch simultaneous saccharification and fermentation (SSF). The results show that when enzyme loading was 30 FPU/g DM and substrate concentration was increased from 5% to 25%, ethanol concentration were 9.76 g/L and 35.25 g/L after 72 h fermentation with Saccharomyces cerevisiae (inoculum size 5%, V/V), which was 79.09% and 56.96% of ethanol theory yield.%以棕榈残渣(Empty fruit bunch,EFB)为原料,通过预处理、酶解、发酵等过程制备纤维乙醇.首先对比了碱、碱/过氧化氢等预处理条件对棕榈残渣组成及酶解的影响,结果表明稀碱预处理效果较好.适宜的稀碱预处理条件为:NaOH浓度为1%,固液比为1∶10,在40℃浸泡24 h后于121℃下保温30 min,在该条件下,EFB的固体回收率为74.09%,纤维素、半纤维素和木质素的含量分别为44.08%、25.74%和13.89%.对该条件下预处理后的固体样品,以底物浓度5

  13. Breaking the Biological Barriers to Cellulosic Ethanol: A Joint Research Agenda

    Houghton, John [Dept. of Energy (DOE), Washington DC (United States); Weatherwax, Sharlene [Dept. of Energy (DOE), Washington DC (United States); Ferrell, John [Dept. of Energy (DOE), Washington DC (United States)

    2006-06-07

    The Biomass to Biofuels Workshop, held December 7–9, 2005, was convened by the Department of Energy’s Office of Biological and Environmental Research in the Office of Science; and the Office of the Biomass Program in the Office of Energy Efficiency and Renewable Energy. The purpose was to define barriers and challenges to a rapid expansion of cellulosic-ethanol production and determine ways to speed solutions through concerted application of modern biology tools as part of a joint research agenda. Although the focus was ethanol, the science applies to additional fuels that include biodiesel and other bioproducts or coproducts having critical roles in any deployment scheme.

  14. Fair Oaks Dairy Farms Cellulosic Ethanol Technology Review Summary

    Andrew Wold; Robert Divers

    2011-06-23

    At Fair Oaks Dairy, dried manure solids (''DMS'') are currently used as a low value compost. United Power was engaged to evaluate the feasibility of processing these DMS into ethanol utilizing commercially available cellulosic biofuels conversion platforms. The Fair Oaks Dairy group is transitioning their traditional ''manure to methane'' mesophilic anaerobic digester platform to an integrated bio-refinery centered upon thermophilic digestion. Presently, the Digested Manure Solids (DMS) are used as a low value soil amendment (compost). United Power evaluated the feasibility of processing DMS into higher value ethanol utilizing commercially available cellulosic biofuels conversion platforms. DMS was analyzed and over 100 potential technology providers were reviewed and evaluated. DMS contains enough carbon to be suitable as a biomass feedstock for conversion into ethanol by gasification technology, or as part of a conversion process that would include combined heat and power. In the first process, 100% of the feedstock is converted into ethanol. In the second process, the feedstock is combusted to provide heat to generate electrical power supporting other processes. Of the 100 technology vendors evaluated, a short list of nine technology providers was developed. From this, two vendors were selected as finalists (one was an enzymatic platform and one was a gasification platform). Their selection was based upon the technical feasibility of their systems, engineering expertise, experience in commercial or pilot scale operations, the ability or willingness to integrate the system into the Fair Oaks Biorefinery, the know-how or experience in producing bio-ethanol, and a clear path to commercial development.

  15. Implications of increased ethanol production

    1992-06-01

    The implications of increased ethanol production in Canada, assuming a 10% market penetration of a 10% ethanol/gasoline blend, are evaluated. Issues considered in the analysis include the provision of new markets for agricultural products, environmental sustainability, energy security, contribution to global warming, potential government cost (subsidies), alternative options to ethanol, energy efficiency, impacts on soil and water of ethanol crop production, and acceptance by fuel marketers. An economic analysis confirms that ethanol production from a stand-alone plant is not economic at current energy values. However, integration of ethanol production with a feedlot lowers the break-even price of ethanol by about 35 cents/l, and even further reductions could be achieved as technology to utilize lignocellulosic feedstock is commercialized. Ethanol production could have a positive impact on farm income, increasing cash receipts to grain farmers up to $53 million. The environmental impact of ethanol production from grain would be similar to that from crop production in general. Some concerns about ethanol/gasoline blends from the fuel industry have been reduced as those blends are now becoming recommended in some automotive warranties. However, the concerns of the larger fuel distributors are a serious constraint on an expansion of ethanol use. The economics of ethanol use could be improved by extending the federal excise tax exemption now available for pure alcohol fuels to the alcohol portion of alcohol/gasoline blends. 9 refs., 10 tabs

  16. Ligno cellulosic-ethanol : a second opinion

    Zessen, van E.; Weismann, M.; Bakker, R.R.C.; Elbersen, H.W.; Reith, J.H.; Uil, den H.

    2003-01-01

    Up to now renewable energy sources are primarily used in the Netherlands for electricity production. At the end of the past decade the GAVE programme was launched to facilitate the introduction of climate neutral gaseous and liquid fuels. A comprehensive study by ADL evaluated a large number of

  17. Bio Diesel Cellulosic Ethanol Research Project

    Hanlon, Edward A. [County of Hendry, FL (United States); Capece, John C. [County of Hendry, FL (United States); McAvoy, Eugene [County of Hendry, FL (United States); Hodges, Alan Wayne [County of Hendry, FL (United States); Shukla, Sanjay [County of Hendry, FL (United States); Ozores-Hamilton, Monica [County of Hendry, FL (United States); Gilbert, Rob [County of Hendry, FL (United States); Wright, Alan [County of Hendry, FL (United States); Baucum, L. [County of Hendry, FL (United States)

    2017-02-07

    The objective of the project is to create the Hendry County Sustainable Biofuels Center and initiate its research, development, and education programs. The mission is to develop engineering and economic assessment methods to evaluate the natural resources impacts of biomass farming and fuel conversion systems; provide sustainability assessments of specific biofuels productions proposals; develop biomass farming and fuel conversion systems that are compatible with south Florida ecosystem restoration priorities; create ecosystem services opportunities and structures to diversify farm income; monitor the range of research and development activities necessary to the creation of sutstainable biofuels production systems in south Florida, identify gaps in the regional research, and assist in the development and coordination of additional projects to fill out the required knowledge base; prepare the workforce of southwest Florida for employment in biofuels related professions; and assist businesses & governmental design and realize sustainable biofuels projects.

  18. Direct Conversion of Cellulose into Ethyl Lactate in Supercritical Ethanol-Water Solutions.

    Yang, Lisha; Yang, Xiaokun; Tian, Elli; Lin, Hongfei

    2016-01-08

    Biomass-derived ethyl lactate is a green solvent with a growing market as the replacement for petroleum-derived toxic organic solvents. Here we report, for the first time, the production of ethyl lactate directly from cellulose with the mesoporous Zr-SBA-15 silicate catalyst in a supercritical mixture of ethanol and water. The relatively strong Lewis and weak Brønsted acid sites on the catalyst, as well as the surface hydrophobicity, were beneficial to the reaction and led to synergy during consecutive reactions, such as depolymerization, retro-aldol condensation, and esterification. Under the optimum reaction conditions, ∼33 % yield of ethyl lactate was produced from cellulose with the Zr-SBA-15 catalyst at 260 °C in supercritical 95:5 (w/w) ethanol/water. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  19. Immobilization of Cold-Active Cellulase from Antarctic Bacterium and Its Use for Kelp Cellulose Ethanol Fermentation

    Yi Bin Wang

    2015-01-01

    Full Text Available Immobilization is an effective way to solve the problem associated with the application of cold-active cellulase in industrial processes. In this study, a cold-active cellulase from the Antarctic psychrophilic bacterium Pseudoalteromonas sp. NJ64 was obtained, immobilized, and analyzed for optimal immobilization conditions. Then it was used in kelp cellulose ethanol fermentation, achieving a higher purity level of kelp cellulose ethanol. The enzymatic activity of this cold-active cellulase was 49.7 U/mL. The optimal immobilization process conditions were as follows: sodium alginate, 30 g/L; calcium chloride, 5 g/L; glutaraldehyde, 0.4%; and cross-linking time, 5 h. Under these conditions, the activity recovery rate was 51.58%. The optimum reaction temperature was at 40 °C, the optimum initial pH was 9.0, and the relative enzyme activity was 58.37% after being recovered seven times. A higher purity level of kelp cellulose ethanol has reached (37.37%. Immobilized cold-active cellulase can effectively hydrolyze the cellulose of kelp residue, which is a valuable component of cellulose bio-ethanol production and will have broad implications in the development of the ethanol industry in China.

  20. Assessing Resource Intensity and Renewability of Cellulosic Ethanol Technologies using Eco-LCA

    Recognizing the contributions of natural resources and the lack of their comprehensive accounting in life cycle assessment (LCA) of cellulosic ethanol, an in-depth analysis of the contribution of natural resources in the life cycle of cellulosic ethanol derived from five differen...

  1. Scale up of ethanol production using pulp mill wastewater sludge by cellulase and saccharomyces cerevisiae

    Kunchada Sangasintu; Petchporn Chawakitchareon

    2010-01-01

    This study aimed to evaluate the potential use of pulp mill wastewater sludge as substrate in ethanol production. The simultaneous saccharification and fermentation process was conducted by using Saccharomyces cerevisiae TISTR 5339 under optimum proportion of cellulase and pulp mill wastewater sludge. The ethanol production from cellulosic materials in simultaneous saccharification and fermentation needs cooperation between cellulase and yeast. The cellulase hydrolyzes cellulose to sugar while yeast utilizes sugar to produce ethanol. The pulp mill wastewater sludge has an average content of 73.3 % hemi cellulose, 67.1 % alpha cellulose, 4.7 % beta cellulose and 1.4 % gamma cellulose. The experimental results indicated that the volume of the ethanol tend to increase with time, providing the maximum ethanol yield of 0.69 g/g on the 7"t"h day, the last day of the experiment. The ethanol production was scaled up in 5 L fermentor under optimum proportion and increased the fermentation period. It was found that the ethanol production gave the maximum ethanol yield of 1.14 g/g on the 9"t"h day of the totally 13 days experimentation. These results showed that the cellulose from pulp mill wastewater sludge was as effective substrate for ethanol production and alternative energy for the future. (author)

  2. Next-generation cellulosic ethanol technologies and their contribution to a sustainable Africa.

    van Zyl, W H; Chimphango, A F A; den Haan, R; Görgens, J F; Chirwa, P W C

    2011-04-06

    The world is currently heavily dependent on oil, especially in the transport sector. However, rising oil prices, concern about environmental impact and supply instability are among the factors that have led to greater interest in renewable fuel and green chemistry alternatives. Lignocellulose is the only foreseeable renewable feedstock for sustainable production of transport fuels. The main technological impediment to more widespread utilization of lignocellulose for production of fuels and chemicals in the past has been the lack of low-cost technologies to overcome the recalcitrance of its structure. Both biological and thermochemical second-generation conversion technologies are currently coming online for the commercial production of cellulosic ethanol concomitantly with heat and electricity production. The latest advances in biological conversion of lignocellulosics to ethanol with a focus on consolidated bioprocessing are highlighted. Furthermore, integration of cellulosic ethanol production into existing bio-based industries also using thermochemical processes to optimize energy balances is discussed. Biofuels have played a pivotal yet suboptimal role in supplementing Africa's energy requirements in the past. Capitalizing on sub-Saharan Africa's total biomass potential and using second-generation technologies merit a fresh look at the potential role of bioethanol production towards developing a sustainable Africa while addressing food security, human needs and local wealth creation.

  3. Impacts of facility size and location decisions on ethanol production cost

    Kocoloski, Matt; Michael Griffin, W.; Scott Matthews, H.

    2011-01-01

    Cellulosic ethanol has been identified as a promising alternative to fossil fuels to provide energy for the transportation sector. One of the obstacles cellulosic ethanol must overcome in order to contribute to transportation energy demand is the infrastructure required to produce and distribute the fuel. Given a nascent cellulosic ethanol industry, locating cellulosic ethanol refineries and creating the accompanying infrastructure is essentially a greenfield problem that may benefit greatly from quantitative analysis. This study models cellulosic ethanol infrastructure investment using a mixed integer program (MIP) that locates ethanol refineries and connects these refineries to the biomass supplies and ethanol demands in a way that minimizes the total cost. For the single- and multi-state regions examined in this study, larger facilities can decrease ethanol costs by $0.20-0.30 per gallon, and placing these facilities in locations that minimize feedstock and product transportation costs can decrease ethanol costs by up to $0.25 per gallon compared to uninformed placement that could result from influences such as local subsidies to encourage economic development. To best benefit society, policies should allow for incentives that encourage these low-cost production scenarios and avoid politically motivated siting of plants. - Research highlights: → Mixed-integer programming can be used to model ethanol infrastructure investment. → Large cellulosic ethanol facilities can decrease production cost by $0.20/gallon. → Optimized facility placement can save $0.25/gallon.

  4. Ethanol production from biomass. Voorlopig nauwelijks ethanolproduktie uit biomassa

    Van der Knijff, A; Wildschut, L R [Haskoning Koninklijk Ingenieurs- en Architectenbureau, Nijmegen (Netherlands); Williams, A [Technische Univ. Twente, Enschede (Netherlands)

    1991-04-01

    Fluid fuels, for instance ethanol and methanol, can be produced from agricultural materials and from waste materials. For 37 waste flows (among which scrap from the oil- and fat industry, waste potatoes, withdrawn vegetables, waste wood, straw, roadside grass, vegetables-, fruits- and garden wastes and beet tails) possibilities to produce fuels have been considered. In general, sacchariferous and farinaceous wastes, which could be used for ethanol production, are used for other purposes. Therefore ethanol production from these materials is expensive. Cellulose wastes (for instance straw, wood wastes and paper sludge) can be suitable in the future for ethanol production. But first a cheap method to decompose and hydrolize cellulose has to be developed. 2 figs., 2 ills., 3 refs.

  5. Engineering microorganisms to increase ethanol production by metabolic redirection

    Deng, Yu; Olson, Daniel G.; van Dijken, Johannes Pieter; Shaw, IV, Arthur J.; Argyros, Aaron; Barrett, Trisha; Caiazza, Nicky; Herring, Christopher D.; Rogers, Stephen R.; Agbogbo, Frank

    2017-10-31

    The present invention provides for the manipulation of carbon flux in a recombinant host cell to increase the formation of desirable products. The invention relates to cellulose-digesting organisms that have been genetically modified to allow the production of ethanol at a high yield by redirecting carbon flux at key steps of central metabolism.

  6. Ethanol from wood. Cellulase enzyme production

    Szengyel, Zsolt

    2000-03-01

    Conversion of biomass to liquid fuels, such as ethanol, has been investigated during the past decades. First due to the oil crisis of the 1970s and lately because of concerns about greenhouse effect, ethanol has been found to be a suitable substitute for gasoline in transportation. Although ethanol is produced in large quantities from corn starch, the conversion of lignocellulosic biomass to ethanol is rather problematic. However, cellulosic raw materials are important as they are available in large quantities from agriculture and forestry. One of the most extensively investigated processes is the enzymatic process, in which fungal cellulolytic enzymes are used to convert the cellulose content of the biomass to glucose, which is then fermented to ethanol. In order to make the raw material accessible to biological attack, it has to be pretreated first. The most successful method, which has been evaluated for various lignocellulosic materials, is the steam pretreatment. In this thesis the utilization of steam pretreated willow (hardwood) and spruce (softwood) was examined for enzyme production using a filamentous fungus T. reesei RUT C30. Various carbon sources originating from the steam pretreated materials have been investigated. The replacement of the solid carbon source with a liquid carbon source, as well as the effect of pH, was studied. The effect of toxic compounds generated during pretreatment was also examined. Comparative study of softwood and hardwood showed that steam pretreated hardwood is a better carbon source than softwood. The hydrolytic potential of enzyme solutions produced on wood derived carbon sources was better compared to commercial cellulases. Also enzyme solutions produced on steam pretreated spruce showed less sensitivity towards toxic compounds formed during steam pretreatment.

  7. Direct conversion of straw to ethanol by Fusarium oxysporum: effect of cellulose crystallinity

    Christakopoulos, P.; Koullas, D.P.; Kekos, D.; Koukios, E.G.; Macris, B.J. (Ethnikon Metsovion Polytechneion, Athens (Greece))

    1991-03-01

    Wheat straw was successfully fermented to ethanol by Fusarium oxysporum F3 in a one-step process. Cellulose crystallinity was found to be a major factor in the bioconversion process. Ethanol yields increased linearly with decreasing crystallinity index. Approximately 80% of straw carbohydrates were converted directly to ethanol with a yield of 0.28 g ethanol/g{sup -1} of straw when the crystallinity index was reduced to 23.6%. (author).

  8. The Canadian Petroleum Products Institute : position on ethanol

    2002-01-01

    A brief overview of the Canadian Petroleum Products Institute (CPPI), an industry association which represents Canadian Petroleum Refiners and Marketers is provided. It is not against nor for the use of ethanol as a fuel. Ethanol blends are marketed by some CPPI members. It is mentioned that consumers accept ethanol fuels when the price is competitive with the price of non-ethanol fuel. Mandating the use of ethanol in fuels is not an issue supported by the CPPI. A subsidy is required in order for ethanol to be an economically attractive option, and the consumers would be forced to bear subsidy costs if the use of ethanol in fuels were to be mandated. The technology is still some years away for ethanol from cellulose to be an attractive option. It is difficult to finance new plants, and 50 million of the 240 million litres of ethanol blended has to be imported. The advantages of ethanol as a fuel are marginal and not cost effective. Some changes to the gasoline distribution system would be required, as ethanol must be added near the consumer, and it may not be appropriate for some older vehicles and some off-road equipment. The gasoline industry's flexibility would be reduced by provincial mandates. Several questions have not yet been answered, such as what is the real purpose of mandating ethanol in motor fuels? when will new technology be available? The CPPI makes four recommendations: (1) the development of a clear understanding of and the articulation of the objectives of a new ethanol policy, (2) support the development of new cellulose based technology, (3) take a prudent and gradual approach to development of a new policy, and (4) CPPI does not believe that an ethanol mandate is in the best interests of all Canadians

  9. Ethanol production in China: Potential and technologies

    Li, Shi-Zhong; Chan-Halbrendt, Catherine

    2009-01-01

    Rising oil demand in China has resulted in surging oil imports and mounting environmental pollution. It is projected that by 2030 the demand for fossil fuel oil will be 250 million tons. Ethanol seems to be an attractive renewable alternative to fossil fuel. This study assesses China's ethanol supply potential by examining potential non-food crops as feedstock; emerging conversion technologies; and cost competitiveness. Results of this study show that sweet sorghum among all the non-food feedstocks has the greatest potential. It grows well on the available marginal lands and the ASSF technology when commercialized will shorten the fermentation time which will lower the costs. Other emerging technologies such as improved saccharification and fermentation; and cellulosic technologies will make China more competitive in ethanol production in the future. Based on the estimated available marginal lands for energy crop production and conversion yields of the potential feedstocks, the most likely and optimistic production levels are 19 and 50 million tons of ethanol by 2020. In order to achieve those levels, the roadmap for China is to: select the non-food feedstock most suitable to grow on the available marginal land; provide funding to support the high priority conversion technologies identified by the scientists; provide monetary incentives to new and poor farmers to grow the feedstocks to revitalize rural economy; less market regulation and gradual reduction of subsidies to producers for industry efficiency; and educate consumers on the impact of fossil fuel on the environment to reduce consumption. Since the share of ethanol in the overall fuel demand is small, the impact of ethanol on lowering pollution and enhancing fuel security will be minimal. (author)

  10. Establishing an ethanol production business

    1993-01-01

    Many Saskatchewan communities are interested in the potential benefits of establishing an ethanol production facility. A guide is presented to outline areas that communities should consider when contemplating the development of an ethanol production facility. Political issues affecting the ethanol industry are discussed including environmental impacts, United States legislation, Canadian legislation, and government incentives. Key success factors in starting a business, project management, marketing, financing, production, physical requirements, and licensing and regulation are considered. Factors which must be taken into consideration by the project manager and team include markets for ethanol and co-products, competent business management staff, equity partners for financing, production and co-product utilization technologies, integration with another facility such as a feedlot or gluten plant, use of outside consultants, and feedstock, water, energy, labour, environmental and site size requirements. 2 figs., 2 tabs

  11. Cellulose utilization: an overview

    Bassham, J A

    1975-01-01

    To summarize, the conversion of cellulose to ethanol via hydrolysis to glucose followed by fermentation appears to be highly efficient in terms of energy conservation, yield, and quality of product, especially when reasonably high quality cellulosic waste is available.

  12. Optical Sensor based Chemical Modification as a Porous Cellulose Acetate Film and Its Application for Ethanol Sensor

    Mulijani, S.; Iswantini, D.; Wicaksono, R.; Notriawan, D.

    2018-03-01

    A new approach to design and construction of an optical ethanol sensor has been developed by immobilizing a direct dye at a porous cellulosic polymer fllm. This sensor was fabricated by binding Nile Red to a cellulose acetate membrane that had previously been subjected to an exhaustive base hydrolysis. The prepared optical ethanol sensor was enhanced by adding pluronic as a porogen in the membrane. The addition of pluronic surfactant into cellulose acetate membrane increased the hydrophilic and porous properties of membrane. Advantageous features of the design include simple and easy of fabrication. Variable affecting sensor performance of dye concentration have been fully evaluated and optimized. The rapid response results from the porous structure of the polymeric support, which minimizes barriers to mass transport. Signal of optical sensor based on reaction of dye nile red over the membrane with ethanol and will produce the purple colored product. Result was obtained that maximum intensity of dye nile red reacted with alcohol is at 630-640 nm. Linear regression equation (r2), limit of detection, and limit of quantitation of membrane with 2% dye was 0.9625, 0.29%, and 0.97%. Performance of optical sensor was also evaluated through methanol, ethanol and propanol. This study was purposed to measure the polarity and selectivity of optic sensor toward the alcohol derivatives. Fluorescence intensity of optic sensor membrane for methanol 5%, ethanol 5% and propanol 5% was 15113.56, 16573.75 and 18495.97 respectively.

  13. Sugar-Based Ethanol Biorefinery: Ethanol, Succinic Acid and By-Product Production

    Donal F. Day

    2009-03-31

    The work conducted in this project is an extension of the developments itemized in DE-FG-36-04GO14236. This program is designed to help the development of a biorefinery based around a raw sugar mill, which in Louisiana is an underutilized asset. Some technical questions were answered regarding the addition of a biomass to ethanol facility to existing sugar mills. The focus of this work is on developing technology to produce ethanol and valuable by-products from bagasse. Three major areas are addressed, feedstock storage, potential by-products and the technology for producing ethanol from dilute ammonia pre-treated bagasse. Sugar mills normally store bagasse in a simple pile. During the off season there is a natural degradation of the bagasse, due to the composting action of microorganisms in the pile. This has serious implications if bagasse must be stored to operate a bagasse/biorefinery for a 300+ day operating cycle. Deterioration of the fermentables in bagasse was found to be 6.5% per month, on pile storage. This indicates that long term storage of adequate amounts of bagasse for year-round operation is probably not feasible. Lignin from pretreatment seemed to offer a potential source of valuable by-products. Although a wide range of phenolic compounds were present in the effluent from dilute ammonia pretreatment, the concentrations of each (except for benzoic acid) were too low to consider for extraction. The cellulosic hydrolysis system was modified to produce commercially recoverable quantities of cellobiose, which has a small but growing market in the food process industries. A spin-off of this led to the production of a specific oligosaccharide which appears to have both medical and commercial implications as a fungal growth inhibitor. An alternate use of sugars produced from biomass hydrolysis would be to produce succinic acid as a chemical feedstock for other conversions. An organism was developed which can do this bioconversion, but the economics of

  14. The potential of lignocellulosic ethanol production in the Mediterranean Basin

    Faraco, Vincenza [Department of Organic Chemistry and Biochemistry, University of Naples ' ' Federico II' ' , Naples (Italy); School of Biotechnological Sciences, University of Naples ' ' Federico II' ' , Naples (Italy); Hadar, Yitzhak [Department of Microbiology and Plant Pathology, The Robert H. Smith Faculty of Agriculture, Food and Environment, Hebrew University of Jerusalem, Rehovot (Israel)

    2011-01-15

    This review provides an overview of the potential of bioethanol fuel production from lignocellulosic residues in the Mediterranean Basin. Residues from cereal crops, olive trees, and tomato and grape processing are abundant lignocellulosic wastes in France, Italy, Spain, Turkey and Egypt, where their use as raw materials for ethanol production could give rise to a potential production capacity of 13 Mtoe of ethanol. Due to the lack of sufficient amounts of agricultural residues in all of the other Mediterranean countries, use of the cellulosic content of municipal solid waste (MSW) as feedstock for ethanol fuel production is also proposed. A maximum potential production capacity of 30 Mtoe of ethanol could be achieved from 50% of the 180 million tons of waste currently produced annually in the Mediterranean Basin, the management of which has become a subject of serious concern. However, to make large-scale ethanol production from agricultural residues and MSW a medium-term feasible goal in the Mediterranean Basin, huge efforts are needed to achieve the required progress in cellulose ethanol technologies and to overcome several foreseeable constraints. (author)

  15. Overall process considerations for using dilute acid cellulose hydrolysis technology to produce ethanol from biomass

    Elander, R.; Ibsen, K.; Hayward, T.; Nagle, N.; Torget, R.

    1997-01-01

    Recent advances in reactors, designed for the dilute acid thermochemical treatment of biomass, have resulted in the development of process alternatives in which both cellulose and hemicellulose are hydrolyzed to soluble sugars in high yields. The optimal extent of cellulose hydrolysis will depend on both the performance and economics of the thermochemical treatment operation, and on subsequent unit operations in the bioethanol production process. Examples of subsequent unit operation interactions include the extent to which cellulase enzymes are used to hydrolyze any remaining cellulose, kinetics and conditions of a largely soluble mixed sugar cofermentation, and the extent to which removal of compounds that inhabit fermenting microorganisms is required. In addition, a number of process operation and economic considerations affect the ultimate economic viability of this type of biomass hydrolysis process. These considerations include reactor design issues to accommodate the kinetic parameters of the various hydrolysis and sugar degradation reactions, liquid volume requirements to achieve acceptable sugar yields, sugar concentrations that result from such a process and their impact on subsequent fermentation volumes and ethanol recovery operations, potential co-product opportunities that result from solubilized lignin, and process steam requirements. Several potential whole-process configurations are presented and key process and economic issues for each are discussed. (author)

  16. Improving ethanol productivity through self-cycling fermentation of yeast: a proof of concept.

    Wang, Jie; Chae, Michael; Sauvageau, Dominic; Bressler, David C

    2017-01-01

    The cellulosic ethanol industry has developed efficient strategies for converting sugars obtained from various cellulosic feedstocks to bioethanol. However, any further major improvements in ethanol productivity will require development of novel and innovative fermentation strategies that enhance incumbent technologies in a cost-effective manner. The present study investigates the feasibility of applying self-cycling fermentation (SCF) to cellulosic ethanol production to elevate productivity. SCF is a semi-continuous cycling process that employs the following strategy: once the onset of stationary phase is detected, half of the broth volume is automatically harvested and replaced with fresh medium to initiate the next cycle. SCF has been shown to increase product yield and/or productivity in many types of microbial cultivation. To test whether this cycling process could increase productivity during ethanol fermentations, we mimicked the process by manually cycling the fermentation for five cycles in shake flasks, and then compared the results to batch operation. Mimicking SCF for five cycles resulted in regular patterns with regards to glucose consumption, ethanol titer, pH, and biomass production. Compared to batch fermentation, our cycling strategy displayed improved ethanol volumetric productivity (the titer of ethanol produced in a given cycle per corresponding cycle time) and specific productivity (the amount of ethanol produced per cellular biomass) by 43.1 ± 11.6 and 42.7 ± 9.8%, respectively. Five successive cycles contributed to an improvement of overall productivity (the aggregate amount of ethanol produced at the end of a given cycle per total processing time) and the estimated annual ethanol productivity (the amount of ethanol produced per year) by 64.4 ± 3.3 and 33.1 ± 7.2%, respectively. This study provides proof of concept that applying SCF to ethanol production could significantly increase productivities, which will help strengthen the

  17. Ethanol production from Dekkera bruxellensis in synthetic media with pentose

    Carolina B. Codato

    Full Text Available Abstract Ethanol is obtained in Brazil from the fermentation of sugarcane, molasses or a mixture of these. Alternatively, it can also be obtained from products composed of cellulose and hemicellulose, called “second generation ethanol - 2G”. The yeast Saccharomyces cerevisiae, commonly applied in industrial ethanol production, is not efficient in the conversion of pentoses, which is present in high amounts in lignocellulosic materials. This study aimed to evaluate the ability of a yeast strain of Dekkera bruxellensis in producing ethanol from synthetic media, containing xylose or arabinose, xylose and glucose as the sole carbon sources. The results indicated that D. bruxellensis was capable of producing ethanol from xylose and arabinose, with ethanol concentration similar for both carbon sources, 1.9 g L-1. For the fermentations performed with xylose and glucose, there was an increase in the concentration of ethanol to 5.9 g L-1, lower than the standard yeast Pichia stipitis (9.3 g L-1, but with similar maximum yield in ethanol (0.9 g g TOC-1. This proves that the yeast D. bruxellensis produced lower amounts of ethanol when compared with P. stipitis, but showed that is capable of fermenting xylose and can be a promising alternative for ethanol conversion from hydrolysates containing glucose and xylose as carbon source.

  18. Production of ethanol

    1981-10-10

    Ethanol is produced by fermentation with a photohardening resin-immobilized yeast preparation. The ethanol producing yeast may be selected from Saccharomyces, Zygosaccharomyces, or Schizosaccharomyces. The photohardening resin for yeast immobilization is a hydrophilic unsaturated compound, especially polyurethane acrylate, with an average molecular weight of 300-80,000 and containing at least 2 photopolymerizable ethylene groups. The immobilized yeast preparation is prepared by irradiating an aqueous suspension of yeast and a photohardening resin with UV light; the average size of the immobilized yeast is 0.1-3.0 mm and with various shapes. Thus, an aqueous suspension containing Saccharomyces formosensis cells (5 parts), a poly(ethylene glycol)isopharone diisocyanate-2-hydroxyethyl methacrylate copolymer (50 parts), and benzoin ethyl ether (0.5 parts) was homogenized, spread on a polypropylene tray (1.0 mm depth), and irradiated with a 3600 A Hg lamp for 5-10 minutes to form a yeast-containing polyurethane acrylate sheet (1.0 mm thickness), which was then sliced into bits of approximately 1.0 mm. When a molasses substrate solution (pH 4.5-5.0) was passed through a column (200 x 20 mm) packed with the polyurethane acrylate-immobilized yeast preparation, eluates containing 7% (weight/volume) ethanol were produced for >3000 hours.

  19. Ethanol production from alfalfa fiber fractions by saccharification and fermentation

    Sreenath, H.K. [University of Wisconsin, Madison, WI (United States). Dept. of Biological Systems Engineering; USDA Forest Service, Madison, WI (United States). Forest Products Lab.; Koegel, R.G. [US Department of Agriculture, Madison, WI (United States). Dairy Forage Research Center; Moldes, A.B. [USDA Forest Service, Madison, WI (United States). Forest Products Lab.; Universidade de Vigo, Ourense (Spain); Jeffries, T.W. [USDA Forest Service, Madison, WI (United States). Forest Products Lab.; Straub, R.J. [University of Wisconsin, Madison, WI (United States). Dept. of Biological Systems Engineering

    2001-07-01

    This work describes ethanol production from alfalfa fiber using separate hydrolysis and fermentation (SHF) and simultaneous saccharification and fermentation (SSF) with and without liquid hot water (LHW) pretreatment. Candida shehatae FPL-702 produced 5 and 6.4 g/l ethanol with a yield of 0.25 and 0.16 g ethanol/g sugar respectively by SHF and SSF from alfalfa fiber without pretreatment. With LHW pretreatment using SSF, C. shehatae FPL-702 produced 18.0 g/l ethanol, a yield of 0.45 g ethanol/g sugar from cellulosic solids or 'raffinate'. Using SHF, it produced 9.6 g/l ethanol, a yield of 0.47 g ethanol/g sugar from raffinate. However, the soluble extract fraction containing hemicelluloses was poorly fermented in both SHF and SSF due to the presence of inhibitors. Addition of dilute acid during LHW pretreatment of alfalfa fiber resulted in fractions that were poorly saccharified and fermented. These results show that unpretreated alfalfa fiber produced a lower ethanol yield. Although LHW pretreatment can increase ethanol production from raffinate fiber fractions, it does not increase production from the hemicellulosic and pectin fractions. (author)

  20. Combined inactivation of the Clostridium cellulolyticum lactate and malate dehydrogenase genes substantially increases ethanol yield from cellulose and switchgrass fermentations

    Li, Yongchao [ORNL; Tschaplinski, Timothy J [ORNL; Engle, Nancy L [ORNL; Hamilton, Choo Yieng [ORNL; Rodriguez, Jr., Miguel [ORNL; Liao, James C [ORNL; Schadt, Christopher Warren [ORNL; Guss, Adam M [ORNL; Yang, Yunfeng [ORNL; Graham, David E [ORNL

    2012-01-01

    Background: The model bacterium Clostridium cellulolyticum efficiently hydrolyzes crystalline cellulose and hemicellulose, using cellulosomes to degrade lignocellulosic biomass. Although it imports and ferments both pentose and hexose sugars to produce a mixture of ethanol, acetate, lactate, H2 and CO2, the proportion of ethanol is low, which impedes its use in consolidated bioprocessing for biofuels. Therefore genetic engineering will likely be required to improve the ethanol yield. Random mutagenesis, plasmid transformation, and heterologous expression systems have previously been developed for C. cellulolyticum, but targeted mutagenesis has not been reported for this organism. Results: The first targeted gene inactivation system was developed for C. cellulolyticum, based on a mobile group II intron originating from the Lactococcus lactis L1.LtrB intron. This markerless mutagenesis system was used to disrupt both the paralogous L-lactate dehydrogenase (Ccel_2485; ldh) and L-malate dehydrogenase (Ccel_0137; mdh) genes, distinguishing the overlapping substrate specificities of these enzymes. Both mutations were then combined in a single strain. This double mutant produced 8.5-times more ethanol than wild-type cells growing on crystalline cellulose. Ethanol constituted 93% of the major fermentation products (by molarity), corresponding to a molar ratio of ethanol to organic acids of 15, versus 0.18 in wild-type cells. During growth on acid-pretreated switchgrass, the double mutant also produced four-times as much ethanol as wild-type cells. Detailed metabolomic analyses identified increased flux through the oxidative branch of the mutant s TCA pathway. Conclusions: The efficient intron-based gene inactivation system produced the first gene-targeted mutations in C. cellulolyticum. As a key component of the genetic toolbox for this bacterium, markerless targeted mutagenesis enables functional genomic research in C. cellulolyticum and rapid genetic engineering to

  1. Bio ethanol production from oil palm empty fruit bunches

    Loh Soh Kheang; Muhammad Asyraf Kasim; Nasrin Abu Bakar

    2010-01-01

    Full text: The oil palm industry has an abundance of oil palm biomass. The type of biomass generated includes empty fruit bunches (EFB), oil palm trunk (OPT), kernel, shell and fronds. Generally, ligno celluloses biomass derived from oil palm has great potential to be converted into various forms of renewable energy. In this study, EFB in pulverized form was used as a feedstock for bio ethanol production. EFB contains lignin, hemicelluloses and cellulose which can be converted into fermentable sugar and bio ethanol. The EFB was initially pre-treated with 1% NaOH followed by acid hydrolysis with 0.7% sulfuric acid and enzyme prior to fermentation process with Saccharomyces cerevisea. The various process parameters for bio ethanol production was optimized i.e. pH, temperature, rate of agitation and initial feedstock concentration. The fermentation of EFB hydrolysate was at pH 4, 30 degree Celsius and 100 rpm within 72 hours of incubation yielded 10.48 g/L of bio ethanol from 50 g/L of EFB. The bio ethanol production in a 6-L bioreactor showed 36% conversion of fermentable sugar from EFB into bio ethanol. (author)

  2. Analysis of a Modern Hybrid and an Ancient Sugarcane Implicates a Complex Interplay of Factors in Affecting Recalcitrance to Cellulosic Ethanol Production.

    Viviane Guzzo de Carli Poelking

    Full Text Available Abundant evidence exists to support a role for lignin as an important element in biomass recalcitrance. However, several independent studies have also shown that factors apart from lignin are also relevant and overall, the relative importance of different recalcitrance traits remains in dispute. In this study we used two genetically distant sugarcane genotypes, and performed a correlational study with the variation in anatomical parameters, cell wall composition, and recalcitrance factors between these genotypes. In addition we also tracked alterations in these characteristics in internodes at different stages of development. Significant differences in the development of the culm between the genotypes were associated with clear differential distributions of lignin content and composition that were not correlated with saccharification and fermentation yield. Given the strong influence of the environment on lignin content and composition, we hypothesized that sampling within a single plant could allow us to more easily interpret recalcitrance and changes in lignin biosynthesis than analysing variations between different genotypes with extensive changes in plant morphology and culm anatomy. The syringyl/guaiacyl (S/G ratio was higher in the oldest internode of the modern genotype, but S/G ratio was not correlated with enzymatic hydrolysis yield nor fermentation efficiency. Curiously we observed a strong positive correlation between ferulate ester level and cellulose conversion efficiency. Together, these data support the hypothesis that biomass enzymatic hydrolysis recalcitrance is governed by a quantitative heritage rather than a single trait.

  3. Fuel ethanol production from wet oxidised corn stover by S. cerevisiae

    Qiang, zhang; Thomsen, Anne Belinda

    2012-01-01

    of 74.6% were obtained after pretreatment. 86.5% of cellulose was remained in the solid cake. After 24h hydrolysis at 50°C using cellulase (Cellubrix L), the achieved conversion of cellulose to glucose was 64.8%. Ethanol production was evaluated from dried solid cake and the hydrolysate was employed...

  4. Combined inactivation of the Clostridium cellulolyticum lactate and malate dehydrogenase genes substantially increases ethanol yield from cellulose and switchgrass fermentations

    Li Yongchao

    2012-01-01

    Full Text Available Abstract Background The model bacterium Clostridium cellulolyticum efficiently degrades crystalline cellulose and hemicellulose, using cellulosomes to degrade lignocellulosic biomass. Although it imports and ferments both pentose and hexose sugars to produce a mixture of ethanol, acetate, lactate, H2 and CO2, the proportion of ethanol is low, which impedes its use in consolidated bioprocessing for biofuels production. Therefore genetic engineering will likely be required to improve the ethanol yield. Plasmid transformation, random mutagenesis and heterologous expression systems have previously been developed for C. cellulolyticum, but targeted mutagenesis has not been reported for this organism, hindering genetic engineering. Results The first targeted gene inactivation system was developed for C. cellulolyticum, based on a mobile group II intron originating from the Lactococcus lactis L1.LtrB intron. This markerless mutagenesis system was used to disrupt both the paralogous L-lactate dehydrogenase (Ccel_2485; ldh and L-malate dehydrogenase (Ccel_0137; mdh genes, distinguishing the overlapping substrate specificities of these enzymes. Both mutations were then combined in a single strain, resulting in a substantial shift in fermentation toward ethanol production. This double mutant produced 8.5-times more ethanol than wild-type cells growing on crystalline cellulose. Ethanol constituted 93% of the major fermentation products, corresponding to a molar ratio of ethanol to organic acids of 15, versus 0.18 in wild-type cells. During growth on acid-pretreated switchgrass, the double mutant also produced four times as much ethanol as wild-type cells. Detailed metabolomic analyses identified increased flux through the oxidative branch of the mutant's tricarboxylic acid pathway. Conclusions The efficient intron-based gene inactivation system produced the first non-random, targeted mutations in C. cellulolyticum. As a key component of the genetic toolbox

  5. Lampung natural zeolite filled cellulose acetate membrane for pervaporation of ethanol-water mixtures

    Iryani, D. A.; Wulandari, N. F.; Cindradewi, AW; Ginting, S. Br; Ernawati, E.; Hasanudin, U.

    2018-03-01

    Pervaporation of ethanol–water can be cost-competitive in the production of renewable biomass ethanol. For the purpose of improving the pervaporation performance of polymeric membranes, we prepared cellulose acetate (CA) filled Lampung Natural Zeolite (LNZ) membranes by incorporating LNZ into CA for pervaporation separation of ethanol-water mixtures. The characteristics and performance of these filled membranes in the varied ratio of CA:LNZ (30:0, 30:5, 30:10, 30: 20, 20:20 and 40:10) wt% were investigated. The prepared membranes were characterized for pervaporation membrane performance such as %water content and membrane swelling degree. Further, the permeation flux and selectivity of membrane were also observed. The results of investigation show that water content of membrane tends to increase with increase of LNZ content. However, the swelling degree of membrane decrease compared than that of CA control membrane. The permeation flux and the selectivity of membranes tend to increase continuously. The CA membrane with ratio of CA:LNZ 30:20 shows the highest selectivity of 80.42 with a permeation flux of 0.986 kg/(m2 h) and ethanol concentration of 99.08 wt%.

  6. Expanded ethanol production: Implications for agriculture, water demand, and water quality

    De La Torre Ugarte, Daniel G.; He, Lixia; Jensen, Kimberly L.; English, Burton C.

    2010-01-01

    Feedstock production for large scale development of the U.S. ethanol industry and introduction of cellulose-to-ethanol technology will require extensive changes in land use and field management. Hence, this production will likely have significant impact on water demand and quality. This study compares two 'what if' scenarios for attaining a 227.1 hm 3 of ethanol by 2030 and 3.8 hm 3 of biodiesel by 2012. In the first scenario cellulose-to-ethanol technology is introduced in 2012, while in the second scenario the technology is delayed until 2015. Results show that the timing of introduction of cellulose-to-ethanol technology will affect the water use and water quality related input use in primarily in the eastern part of the nation. Results also suggest policy emphasis on reduced and no-till practices needs to be complementary to increased crop residue use. (author)

  7. Production of Biofuels from Selected Cellulosic Waste materials

    Jathwa Abdul Kareem Ibrahim

    2017-08-01

    Full Text Available In this study four types of cellulose-rich municipal solid wastes (residuals of orange, banana peel, corn residues, and saw dust were used as raw materials. These cellulosic substrates usually have a lot of lignin content which prevents the process of saccharification by microorganisms. Thus pretreatment methods of enzymatic, acid or base with enzymatic treatment and dilute acid followed by autoclaving were necessary to dignify these wastes and to obtain higher reducing sugar yields and hence higher ethanol production. Dilute HCl acid of 1% followed by autoclaving at 121℃ for 30 min proved to give good result where significant amounts of reducing sugars were obtained at the end of the saccharification process. Orange peel proved to give the highest glucose concentration of an average of 6000 mg/l on day 4 of the saccharification process. Fermentation was carried out for the hydrolyzed samples using Saccharomyces cerevisiae yeast. The amount of ethanol produced after fermentation was found to be the highest for orange peel having a value of 1300 mg/l after 96h of incubation. As science is proceeding, engineered microorganisms could help to produce sustainable fuels from cellulose-rich municipal solid wastes in the future.

  8. Metabolic engineering of a haploid strain derived from a triploid industrial yeast for producing cellulosic ethanol.

    Kim, Soo Rin; Skerker, Jeffrey M; Kong, In Iok; Kim, Heejin; Maurer, Matthew J; Zhang, Guo-Chang; Peng, Dairong; Wei, Na; Arkin, Adam P; Jin, Yong-Su

    2017-03-01

    Many desired phenotypes for producing cellulosic biofuels are often observed in industrial Saccharomyces cerevisiae strains. However, many industrial yeast strains are polyploid and have low spore viability, making it difficult to use these strains for metabolic engineering applications. We selected the polyploid industrial strain S. cerevisiae ATCC 4124 exhibiting rapid glucose fermentation capability, high ethanol productivity, strong heat and inhibitor tolerance in order to construct an optimal yeast strain for producing cellulosic ethanol. Here, we focused on developing a general approach and high-throughput screening method to isolate stable haploid segregants derived from a polyploid parent, such as triploid ATCC 4124 with a poor spore viability. Specifically, we deleted the HO genes, performed random sporulation, and screened the resulting segregants based on growth rate, mating type, and ploidy. Only one stable haploid derivative (4124-S60) was isolated, while 14 other segregants with a stable mating type were aneuploid. The 4124-S60 strain inherited only a subset of desirable traits present in the parent strain, same as other aneuploids, suggesting that glucose fermentation and specific ethanol productivity are likely to be genetically complex traits and/or they might depend on ploidy. Nonetheless, the 4124-60 strain did inherit the ability to tolerate fermentation inhibitors. When additional genetic perturbations known to improve xylose fermentation were introduced into the 4124-60 strain, the resulting engineered strain (IIK1) was able to ferment a Miscanthus hydrolysate better than a previously engineered laboratory strain (SR8), built by making the same genetic changes. However, the IIK1 strain showed higher glycerol and xylitol yields than the SR8 strain. In order to decrease glycerol and xylitol production, an NADH-dependent acetate reduction pathway was introduced into the IIK1 strain. By consuming 2.4g/L of acetate, the resulting strain (IIK1A

  9. Wet oxidation pretreatment of rape straw for ethanol production

    Arvaniti, Efthalia; Bjerre, Anne Belinda; Schmidt, Jens Ejbye

    2012-01-01

    Rape straw can be used for production of second generation bioethanol. In this paper we optimized the pretreatment of rape straw for this purpose using Wet oxidation (WO). The effect of reaction temperature, reaction time, and oxygen gas pressure was investigated for maximum ethanol yield via Simultaneous Saccharification and Fermentation (SSF). To reduce the water use and increase the energy efficiency in WO pretreatment features like recycling liquid (filtrate), presoaking of rape straw in water or recycled filtrate before WO, skip washing pretreated solids (filter cake) after WO, or use of whole slurry (Filter cake + filtrate) in SSF were also tested. Except ethanol yields, pretreatment methods were evaluated based on achieved glucose yields, amount of water used, recovery of cellulose, hemicellulose, and lignin. The highest ethanol yield obtained was 67% after fermenting the whole slurry produced by WO at 205 °C for 3 min with 12 bar of oxygen gas pressure and featured with presoaking in water. At these conditions after pre-treatment, cellulose and hemicellulose was recovered quantitatively (100%) together with 86% of the lignin. WO treatments of 2–3 min at 205–210 °C with 12 bar of oxygen gas produced higher ethanol yields and cellulose, hemicelluloses, and lignin recoveries, than 15 min WO treatment at 195 °C. Also, recycling filtrate and use of higher oxygen gas pressure reduced recovery of materials. The use of filtrate could be inhibitory for the yeast, but also reduced lactic acid formation in SSF. -- Highlights: ► Wet Oxidation pretreatment on rape straw for sugar and ethanol production. ► Variables were reaction time, temperature, and oxygen gas pressure. ► Also, other configurations for increase of water and energy efficiency. ► Short Wet oxidation pretreatment (2–3 min) produced highest ethanol yield. ► After these pretreatment conditions recovery of lignin in solids was 86%.

  10. Re-engineering bacteria for ethanol production

    Yomano, Lorraine P; York, Sean W; Zhou, Shengde; Shanmugam, Keelnatham; Ingram, Lonnie O

    2014-05-06

    The invention provides recombinant bacteria, which comprise a full complement of heterologous ethanol production genes. Expression of the full complement of heterologous ethanol production genes causes the recombinant bacteria to produce ethanol as the primary fermentation product when grown in mineral salts medium, without the addition of complex nutrients. Methods for producing the recombinant bacteria and methods for producing ethanol using the recombinant bacteria are also disclosed.

  11. Single-step ethanol production from lignocellulose using novel extremely thermophilic bacteria.

    Svetlitchnyi, Vitali A; Kensch, Oliver; Falkenhan, Doris A; Korseska, Svenja G; Lippert, Nadine; Prinz, Melanie; Sassi, Jamaleddine; Schickor, Anke; Curvers, Simon

    2013-02-28

    Consolidated bioprocessing (CBP) of lignocellulosic biomass to ethanol using thermophilic bacteria provides a promising solution for efficient lignocellulose conversion without the need for additional cellulolytic enzymes. Most studies on the thermophilic CBP concentrate on co-cultivation of the thermophilic cellulolytic bacterium Clostridium thermocellum with non-cellulolytic thermophilic anaerobes at temperatures of 55°C-60°C. We have specifically screened for cellulolytic bacteria growing at temperatures >70°C to enable direct conversion of lignocellulosic materials into ethanol. Seven new strains of extremely thermophilic anaerobic cellulolytic bacteria of the genus Caldicellulosiruptor and eight new strains of extremely thermophilic xylanolytic/saccharolytic bacteria of the genus Thermoanaerobacter isolated from environmental samples exhibited fast growth at 72°C, extensive lignocellulose degradation and high yield ethanol production on cellulose and pretreated lignocellulosic biomass. Monocultures of Caldicellulosiruptor strains degraded up to 89-97% of the cellulose and hemicellulose polymers in pretreated biomass and produced up to 72 mM ethanol on cellulose without addition of exogenous enzymes. In dual co-cultures of Caldicellulosiruptor strains with Thermoanaerobacter strains the ethanol concentrations rose 2- to 8.2-fold compared to cellulolytic monocultures. A co-culture of Caldicellulosiruptor DIB 087C and Thermoanaerobacter DIB 097X was particularly effective in the conversion of cellulose to ethanol, ethanol comprising 34.8 mol% of the total organic products. In contrast, a co-culture of Caldicellulosiruptor saccharolyticus DSM 8903 and Thermoanaerobacter mathranii subsp. mathranii DSM 11426 produced only low amounts of ethanol. The newly discovered Caldicellulosiruptor sp. strain DIB 004C was capable of producing unexpectedly large amounts of ethanol from lignocellulose in fermentors. The established co-cultures of new Caldicellulosiruptor

  12. Ethanol production from rape straw: Part of an oilseed rape biorefinery

    Arvaniti, Efthalia

    The aim of this study was 1) present an oilseed rape whole crop biorefinery; 2) to investigate the best available experimental conditions for production of cellulosic ethanol from rape straw, and included the processes of thermo-chemical pretreatment, enzymatic hydrolysis, and C6 fermentation......, and 3) to couple cellulosic ethanol production to production of cellulolytic enzymes that are needed for cellulosic ethanol production, inside a rape straw biorefinery. For the first is based less on available experiments, and more on literature review. The second and third study conclusions were drawn...... rapeseed biodiesel plant of Europe to an oilseed rape whole-crop biorefinery by 2020 is envisioned and discussed. The description and discussion of this biorefinery is based partly on literature review, and partly on own experimental data, especially on pretreatment of rape straw, and production...

  13. Ethanol Demand in United States Gasoline Production

    Hadder, G.R.

    1998-11-24

    The Oak Ridge National Laboratory (OWL) Refinery Yield Model (RYM) has been used to estimate the demand for ethanol in U.S. gasoline production in year 2010. Study cases examine ethanol demand with variations in world oil price, cost of competing oxygenate, ethanol value, and gasoline specifications. For combined-regions outside California summer ethanol demand is dominated by conventional gasoline (CG) because the premised share of reformulated gasoline (RFG) production is relatively low and because CG offers greater flexibility for blending high vapor pressure components like ethanol. Vapor pressure advantages disappear for winter CG, but total ethanol used in winter RFG remains low because of the low RFG production share. In California, relatively less ethanol is used in CG because the RFG production share is very high. During the winter in California, there is a significant increase in use of ethanol in RFG, as ethanol displaces lower-vapor-pressure ethers. Estimated U.S. ethanol demand is a function of the refiner value of ethanol. For example, ethanol demand for reference conditions in year 2010 is 2 billion gallons per year (BGY) at a refiner value of $1.00 per gallon (1996 dollars), and 9 BGY at a refiner value of $0.60 per gallon. Ethanol demand could be increased with higher oil prices, or by changes in gasoline specifications for oxygen content, sulfur content, emissions of volatile organic compounds (VOCS), and octane numbers.

  14. Fed-batch culture for the direct conversion of cellulosic substrates to acetic acid/ethanol by Fusarium oxysporum

    Kumar, P.K.R.; Singh, A.; Schuegerl, K. (Hannover Univ. (Germany). Inst. fuer Technische Chemie)

    1991-01-01

    The production of acetic acid/ethanol and hydrolytic enzymes from potato waste (cellulosic waste from potato starch industries) by Fusarium oxysporum 841 was improved considerably by using fed-batch culture. In this, two types of feed policies were adopted consisting of different substrate concentrations and feeding times. In fed-batch culture, the enzymes tested, namely avicelase, CMCase, cellobiase and xylanase, showed significant improvements over batch fermentations with regard to enzyme titres and productivities. The maximum concentration, yield and productivity of acetic acid were 22.5 g litre{sup -1}, 0.38 g (g {sub strate}){sup -1} and 0.09 g litre{sup -1} h{sup -1}, respectively, and these values for ethanol were 5.7 g litre{sup -1}, 0.1 g (g substrate){sup -1} and 0.03 g litre{sup -1}h{sup -1}, respectively. (author).

  15. Biofilm reactors for ethanol production

    Vega, J L; Clausen, E C; Gaddy, J L

    1988-07-01

    Whole cell immobilization has been studied in the laboratory during the last few years as a method to improve the performance and economics of most fermentation processes. Among the various techniques available for cell immobilization, methods that provide generation of a biofilm offer reduced diffusional resistance, high productivities, and simple operation. This paper reviews some of the important aspects of biofilm reactors for ethanol production, including reactor start-up, steady state behavior, process stability, and mathematical modeling. Special emphasis is placed on covalently bonded Saccharomyces cerevisiae in packed bed reactors.

  16. Ethanol production of banana shell and cassava starch

    Monsalve G, John F; Medina de Perez, Victoria Isabel; Ruiz colorado, Angela Adriana

    2006-01-01

    In this work the acid hydrolysis of the starch was evaluated in cassava and the cellulose shell banana and its later fermentation to ethanol, the means of fermentation were adjusted for the microorganisms saccharomyces cerevisiae nrrl y-2034 and zymomonas mobilis cp4. The banana shell has been characterized, which possesses a content of starch, cellulose and hemicelluloses that represent more than 80% of the shell deserve the study of this as source of carbon. The acid hydrolysis of the banana shell yield 20g/l reducing sugar was obtained as maximum concentration. For the cassava with 170 g/l of starch to ph 0.8 in 5 hours complete conversion is achieved to you reducing sugars and any inhibitory effect is not noticed on the part of the cultivations carried out with banana shell and cassava by the cyanide presence in the cassava and for the formation of toxic compounds in the acid hydrolysis the cellulose in banana shell. For the fermentation carried out with saccharomyces cerevisiae a concentration of ethanol of 7.92± 0.31% it is achieved and a considerable production of ethanol is not appreciated (smaller than 0.1 g/l) for none of the means fermented with zymomonas mobilis

  17. Rapid saccharification for production of cellulosic biofuels.

    Lee, Dae-Seok; Wi, Seung Gon; Lee, Soo Jung; Lee, Yoon-Gyo; Kim, Yeong-Suk; Bae, Hyeun-Jong

    2014-04-01

    The economical production of biofuels is hindered by the recalcitrance of lignocellulose to processing, causing high consumption of processing enzymes and impeding hydrolysis of pretreated lignocellulosic biomass. We determined the major rate-limiting factor in the hydrolysis of popping pre-treated rice straw (PPRS) by examining cellulase adsorption to lignin and cellulose, amorphogenesis of PPRS, and re-hydrolysis. Based on the results, equivalence between enzyme loading and the open structural area of cellulose was required to significantly increase productive adsorption of cellulase and to accelerate enzymatic saccharification of PPRS. Amorphogenesis of PPRS by phosphoric acid treatment to expand open structural area of the cellulose fibers resulted in twofold higher cellulase adsorption and increased the yield of the first re-hydrolysis step from 13% to 46%. The total yield from PPRS was increased to 84% after 3h. These results provide evidence that cellulose structure is one of major effects on the enzymatic hydrolysis. Copyright © 2014 Elsevier Ltd. All rights reserved.

  18. Liquid fuel resources and prospects for ligno-cellulosic ethanol: An Egyptian case study

    Shadia R. Tewfik

    2013-12-01

    Full Text Available Fossil fuels (oil, natural gas and coal presently represent about 90% of the world’s total commercial primary energy demand. Yet, they are depletable sources of energy. Growth in the production of easily accessible oil, the main source of high energy liquid transportation fuels, will not match the projected rate of demand growth, especially in developing countries. In the transport sector, today, the only alternative to non-sustainable fossil fuels is biofuels that are produced from biomass, a stored environmentally neutral solar energy. These fuels are compatible with current vehicles and blendable with conventional fuels. Moreover, they share the long-established distribution infrastructure with little, if any, modification of equipment. The main biofuels presently in commercial production are bioethanol and biodiesel. Industrial countries started production of the 1st generation bioethanol and biodiesel from food products (grains and edible oil since a few decades and these fuels are currently available at petrol stations. Second generation bioethanol from ligno-cellulosic materials is on the research, pilot and/or demonstration stage. This paper discusses the current situation regarding liquid fuels in Egypt which are experiencing imbalance between total production and demand for gasoline and diesel fuels. The quantified need for nonconventional sources is presented. Based on a thorough assessment of current and prospective generated agriculture residues as distributed over the political areas, mapping of the number and capacity of plants to be installed for production of bioethanol from available residues namely rice straw, sugar cane residues and cotton stalks has been developed. Annual capacities of 3000, 10,000 and 20,000 tons ethanol/year until year 2021 have been proposed. Capital and operating requirements and economic indicators have been estimated. It has been concluded that at current price of ethanol of about $0.6/kg, the

  19. Optimization of microwave pretreatment on wheat straw for ethanol production

    Xu, Jian; Chen, Hongzhang; Kádár, Zsófia

    2011-01-01

    An orthogonal design (L9(34)) was used to optimize the microwave pretreatment on wheat straw for ethanol production. The orthogonal analysis was done based on the results obtained from the nine pretreatments. The effect of four factors including the ratio of biomass to NaOH solution, pretreatment...... time, microwave power, and the concentration of NaOH solution with three different levels on the chemical composition, cellulose/hemicellulose recoveries and ethanol concentration was investigated. According to the orthogonal analysis, pretreatment with the ratio of biomass to liquid at 80 g kg−1......, the NaOH concentration of 10 kg m−3, the microwave power of 1000 W for 15 min was confirmed to be the optimal condition. The ethanol yield was 148.93 g kg−1 wheat straw at this condition, much higher than that from the untreated material which was only 26.78 g kg−1....

  20. Bioconversion of paper sludge with low cellulosic content to ethanol ...

    The purpose of the present work was to evaluate the possibility of converting paper sludge into ethanol using xylose-fermenting yeast SHY07-1 in separate hydrolysis and fermentation. In the enzymatic hydrolysis step, sludge on 2% (w/v, expressed in terms of total carbohydrate mass) substrate consistency was incubated ...

  1. Efficient production of ethanol from waste paper and the biochemical methane potential of stillage eluted from ethanol fermentation.

    Nishimura, Hiroto; Tan, Li; Sun, Zhao-Yong; Tang, Yue-Qin; Kida, Kenji; Morimura, Shigeru

    2016-02-01

    Waste paper can serve as a feedstock for ethanol production due to being rich in cellulose and not requiring energy-intensive thermophysical pretreatment. In this study, an efficient process was developed to convert waste paper to ethanol. To accelerate enzymatic saccharification, pH of waste paper slurry was adjusted to 4.5-5.0 with H2SO4. Presaccharification and simultaneous saccharification and fermentation (PSSF) with enzyme loading of 40 FPU/g waste paper achieved an ethanol yield of 91.8% and productivity of 0.53g/(Lh) with an ethanol concentration of 32g/L. Fed-batch PSSF was used to decrease enzyme loading to 13 FPU/g waste paper by feeding two separate batches of waste paper slurry. Feeding with 20% w/w waste paper slurry increased ethanol concentration to 41.8g/L while ethanol yield decreased to 83.8%. To improve the ethanol yield, presaccharification was done prior to feeding and resulted in a higher ethanol concentration of 45.3g/L, a yield of 90.8%, and productivity of 0.54g/(Lh). Ethanol fermentation recovered 33.2% of the energy in waste paper as ethanol. The biochemical methane potential of the stillage eluted from ethanol fermentation was 270.5mL/g VTS and 73.0% of the energy in the stillage was recovered as methane. Integrating ethanol fermentation with methane fermentation, recovered a total of 80.4% of the energy in waste paper as ethanol and methane. Copyright © 2015 Elsevier Ltd. All rights reserved.

  2. Current Pretreatment Technologies for the Development of Cellulosic Ethanol and Biorefineries.

    Silveira, Marcos Henrique Luciano; Morais, Ana Rita C; da Costa Lopes, Andre M; Olekszyszen, Drielly Nayara; Bogel-Łukasik, Rafał; Andreaus, Jürgen; Pereira Ramos, Luiz

    2015-10-26

    Lignocellulosic materials, such as forest, agriculture, and agroindustrial residues, are among the most important resources for biorefineries to provide fuels, chemicals, and materials in such a way to substitute for, at least in part, the role of petrochemistry in modern society. Most of these sustainable biorefinery products can be produced from plant polysaccharides (glucans, hemicelluloses, starch, and pectic materials) and lignin. In this scenario, cellulosic ethanol has been considered for decades as one of the most promising alternatives to mitigate fossil fuel dependence and carbon dioxide accumulation in the atmosphere. However, a pretreatment method is required to overcome the physical and chemical barriers that exist in the lignin-carbohydrate composite and to render most, if not all, of the plant cell wall components easily available for conversion into valuable products, including the fuel ethanol. Hence, pretreatment is a key step for an economically viable biorefinery. Successful pretreatment method must lead to partial or total separation of the lignocellulosic components, increasing the accessibility of holocellulose to enzymatic hydrolysis with the least inhibitory compounds being released for subsequent steps of enzymatic hydrolysis and fermentation. Each pretreatment technology has a different specificity against both carbohydrates and lignin and may or may not be efficient for different types of biomasses. Furthermore, it is also desirable to develop pretreatment methods with chemicals that are greener and effluent streams that have a lower impact on the environment. This paper provides an overview of the most important pretreatment methods available, including those that are based on the use of green solvents (supercritical fluids and ionic liquids). © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  3. The productive cellulase binding capacity of cellulosic substrates.

    Karuna, Nardrapee; Jeoh, Tina

    2017-03-01

    Cellulosic biomass is the most promising feedstock for renewable biofuel production; however, the mechanisms of the heterogeneous cellulose saccharification reaction are still unsolved. As cellulases need to bind isolated molecules of cellulose at the surface of insoluble cellulose fibrils or larger aggregated cellulose structures in order to hydrolyze glycosidic bonds, the "accessibility of cellulose to cellulases" is considered to be a reaction limiting property of cellulose. We have defined the accessibility of cellulose to cellulases as the productive binding capacity of cellulose, that is, the concentration of productive binding sites on cellulose that are accessible for binding and hydrolysis by cellulases. Productive cellulase binding to cellulose results in hydrolysis and can be quantified by measuring hydrolysis rates. In this study, we measured the productive Trichoderma reesei Cel7A (TrCel7A) binding capacity of five cellulosic substrates from different sources and processing histories. Swollen filter paper and bacterial cellulose had higher productive binding capacities of ∼6 µmol/g while filter paper, microcrystalline cellulose, and algal cellulose had lower productive binding capacities of ∼3 µmol/g. Swelling and regenerating filter paper using phosphoric acid increased the initial accessibility of the reducing ends to TrCel7A from 4 to 6 µmol/g. Moreover, this increase in initial productive binding capacity accounted in large part for the difference in the overall digestibility between filter paper and swollen filter paper. We further demonstrated that an understanding of how the productive binding capacity declines over the course of the hydrolysis reaction has the potential to predict overall saccharification time courses. Biotechnol. Bioeng. 2017;114: 533-542. © 2016 Wiley Periodicals, Inc. © 2016 Wiley Periodicals, Inc.

  4. Water consumption in the production of ethanol and petroleum gasoline.

    Wu, May; Mintz, Marianne; Wang, Michael; Arora, Salil

    2009-11-01

    We assessed current water consumption during liquid fuel production, evaluating major steps of fuel lifecycle for five fuel pathways: bioethanol from corn, bioethanol from cellulosic feedstocks, gasoline from U.S. conventional crude obtained from onshore wells, gasoline from Saudi Arabian crude, and gasoline from Canadian oil sands. Our analysis revealed that the amount of irrigation water used to grow biofuel feedstocks varies significantly from one region to another and that water consumption for biofuel production varies with processing technology. In oil exploration and production, water consumption depends on the source and location of crude, the recovery technology, and the amount of produced water re-injected for oil recovery. Our results also indicate that crop irrigation is the most important factor determining water consumption in the production of corn ethanol. Nearly 70% of U.S. corn used for ethanol is produced in regions where 10-17 liters of water are consumed to produce one liter of ethanol. Ethanol production plants are less water intensive and there is a downward trend in water consumption. Water requirements for switchgrass ethanol production vary from 1.9 to 9.8 liters for each liter of ethanol produced. We found that water is consumed at a rate of 2.8-6.6 liters for each liter of gasoline produced for more than 90% of crude oil obtained from conventional onshore sources in the U.S. and more than half of crude oil imported from Saudi Arabia. For more than 55% of crude oil from Canadian oil sands, about 5.2 liters of water are consumed for each liter of gasoline produced. Our analysis highlighted the vital importance of water management during the feedstock production and conversion stage of the fuel lifecycle.

  5. Water Consumption in the Production of Ethanol and Petroleum Gasoline

    Wu, May; Mintz, Marianne; Wang, Michael; Arora, Salil

    2009-11-01

    We assessed current water consumption during liquid fuel production, evaluating major steps of fuel lifecycle for five fuel pathways: bioethanol from corn, bioethanol from cellulosic feedstocks, gasoline from U.S. conventional crude obtained from onshore wells, gasoline from Saudi Arabian crude, and gasoline from Canadian oil sands. Our analysis revealed that the amount of irrigation water used to grow biofuel feedstocks varies significantly from one region to another and that water consumption for biofuel production varies with processing technology. In oil exploration and production, water consumption depends on the source and location of crude, the recovery technology, and the amount of produced water re-injected for oil recovery. Our results also indicate that crop irrigation is the most important factor determining water consumption in the production of corn ethanol. Nearly 70% of U.S. corn used for ethanol is produced in regions where 10-17 liters of water are consumed to produce one liter of ethanol. Ethanol production plants are less water intensive and there is a downward trend in water consumption. Water requirements for switchgrass ethanol production vary from 1.9 to 9.8 liters for each liter of ethanol produced. We found that water is consumed at a rate of 2.8-6.6 liters for each liter of gasoline produced for more than 90% of crude oil obtained from conventional onshore sources in the U.S. and more than half of crude oil imported from Saudi Arabia. For more than 55% of crude oil from Canadian oil sands, about 5.2 liters of water are consumed for each liter of gasoline produced. Our analysis highlighted the vital importance of water management during the feedstock production and conversion stage of the fuel lifecycle.

  6. One-pot bioethanol production from cellulose by co-culture of Acremonium cellulolyticus and Saccharomyces cerevisiae

    Park Enoch Y

    2012-08-01

    Full Text Available Abstract Background While the ethanol production from biomass by consolidated bioprocess (CBP is considered to be the most ideal process, simultaneous saccharification and fermentation (SSF is the most appropriate strategy in practice. In this study, one-pot bioethanol production, including cellulase production, saccharification of cellulose, and ethanol production, was investigated for the conversion of biomass to biofuel by co-culture of two different microorganisms such as a hyper cellulase producer, Acremonium cellulolyticus C-1 and an ethanol producer Saccharomyces cerevisiae. Furthermore, the operational conditions of the one-pot process were evaluated for maximizing ethanol concentration from cellulose in a single reactor. Results Ethanol production from cellulose was carried out in one-pot bioethanol production process. A. cellulolyticus C-1 and S. cerevisiae were co-cultured in a single reactor. Cellulase producing-medium supplemented with 2.5 g/l of yeast extract was used for productions of both cellulase and ethanol. Cellulase production was achieved by A. cellulolyticus C-1 using Solka-Floc (SF as a cellulase-inducing substrate. Subsequently, ethanol was produced with addition of both 10%(v/v of S. cerevisiae inoculum and SF at the culture time of 60 h. Dissolved oxygen levels were adjusted at higher than 20% during cellulase producing phase and at lower than 10% during ethanol producing phase. Cellulase activity remained 8–12 FPU/ml throughout the one-pot process. When 50–300 g SF/l was used in 500 ml Erlenmeyer flask scale, the ethanol concentration and yield based on initial SF were as 8.7–46.3 g/l and 0.15–0.18 (g ethanol/g SF, respectively. In 3-l fermentor with 50–300 g SF/l, the ethanol concentration and yield were 9.5–35.1 g/l with their yields of 0.12–0.19 (g/g respectively, demonstrating that the one-pot bioethanol production is a reproducible process in a scale-up bioconversion of cellulose to ethanol

  7. Acid hydrolysis of sisal cellulose: studies aiming at nano fibers and bio ethanol preparation

    Paula, Mauricio P. de; Lacerda, Talita M.; Zambon, Marcia D.; Frollini, Elisabete

    2009-01-01

    The hydrolysis of cellulose can result in nanofibers and also is an important stage in the bioethanol production process. In order to evaluate the influence of acid (sulfuric) concentration, temperature, and native cellulose (sisal) pretreatment on cellulose hydrolysis, the acid concentration was varied between 5% and 30% (v/v) in the temperature range from 60 to 100 deg C using native and alkali-treated (mercerized) sisal cellulose. The following techniques were used to evaluate the residual (non-hydrolysed) cellulose characteristics: viscometry, average degree of polymerization (DP), X-ray diffraction, crystallinity index, and Scanning Electron Microscopy. The sugar cane liquor was analyzed in terms of sugar composition, using High Performance Liquid Chromatography (HPLC). The results showed that increasing the concentration of sulfuric acid and temperature afforded residual cellulose with lower molecular weight and, up to specific acid concentrations, higher crystallinity indexes, when compared to the original cellulose values, and increased the glucose (the bioethanol precursor ) production of the liquor, which was favored for mercerized cellulose. (author)

  8. Characterization of wine yeasts for ethanol production

    Jimenez, J.; Benitez, T.

    1986-11-01

    Selected wine yeasts were tested for their ethanol and sugar tolerance, and for their fermentative capacity. Growth (..mu..) and fermentation rates (..nu..) were increasingly inhibited by increasing ethanol and glucose concentrations, ''flor'' yeasts being the least inhibited. Except in the latter strains, the ethanol production rate was accelerated by adding the glucose stepwise. The best fermenting strains selected in laboratory medium were also the best at fermenting molasses. Invertase activity was not a limiting step in ethanol production, ..nu.. being accelerated by supplementing molasses with ammonia and biotine, and by cell recycle.

  9. The potential of C4 grasses for cellulosic biofuel production

    Tim eWeijde

    2013-05-01

    Full Text Available With the advent of biorefinery technologies enabling plant biomass to be processed into biofuel, many researchers set out to study and improve candidate biomass crops. Many of these candidates are C4 grasses, characterized by a high productivity and resource use efficiency. In this review the potential of five C4 grasses as lignocellulose feedstock for biofuel production is discussed. These include three important field crops - maize, sugarcane and sorghum - and two undomesticated perennial energy grasses - miscanthus and switchgrass. Although all these grasses are high yielding, they produce different products. While miscanthus and switchgrass are exploited exclusively for lignocellulosic biomass, maize, sorghum and sugarcane are dual-purpose crops. It is unlikely that all the prerequisites for the sustainable and economic production of biomass for a global cellulosic biofuel industry will be fulfilled by a single crop. High and stable yields of lignocellulose are required in diverse environments worldwide, to sustain a year-round production of biofuel. A high resource use efficiency is indispensable to allow cultivation with minimal inputs of nutrients and water and the exploitation of marginal soils for biomass production. Finally, the lignocellulose composition of the feedstock should be optimized to allow its efficient conversion into biofuel and other by-products. Breeding for these objectives should encompass diverse crops, to meet the demands of local biorefineries and provide adaptability to different environments. Collectively, these C4 grasses are likely to play a central role in the supply of lignocellulose for the cellulosic ethanol industry. Moreover, as these species are evolutionary closely related, advances in each of these crops will expedite improvements in the other crops. This review aims to provide an overview of their potential, prospects and research needs as lignocellulose feedstocks for the commercial production of

  10. Evaluation of environmental impacts of cellulosic ethanol using life cycle assessment with technological advances over time

    Pawelzik, Paul F.; Zhang, Qiong

    2012-01-01

    Life Cycle Assessment (LCA) has been used in quantifying the environmental impacts of materials, processes, products, or systems across their entire lifespan from creation to disposal. To evaluate the environmental impact of advancing technology, Life Cycle Assessment with Technological Advances over Time (LCA-TAT) incorporates technology improvements within the traditional LCA framework. In this paper, the LCA-TAT is applied to quantify the environmental impacts of ethanol production using cellulosic biomass as a feedstock through the simultaneous saccharification and co-fermentation (SSCF) process as it improves over time. The data for the SSCF process are taken from the Aspen Plus ® simulation developed by the National Renewable Energy Lab (NREL). The Environmental Fate and Risk Assessment Tool (EFRAT) is used to calculate the fugitive emissions and SimaPro 7.1 software is used to quantify the environmental impacts of processes. The impact indicators of the processes are calculated using the Eco-indicator 95 method; impact categories analyzed include ozone layer depletion, heavy metals, carcinogens, summer smog, winter smog, pesticides, greenhouse effect, acidification, and eutrophication. Based on the LCA-TAT results, it is found that removal of the continuous ion exchange step within the pretreatment area increases the environmental impact of the process. The main contributor to the increase in the environmental impact of the process is the heavy metal indicator. In addition, a sensitivity analysis is performed to identify major inputs and outputs that affect environmental impacts of the overall process. Based on this analysis it is observed that an increase in waste production and acid use have the greatest effect on the environmental impacts of the SSCF process. Comparing economic analysis with projected technological advances performed by NREL, the improvement in environmental impact was not matched by a concomitant improvement in economic performance. In

  11. Utilization of agricultural wastes for production of ethanol. Progress report, October 1979-May 1980

    Singh, B.

    1980-05-01

    The project proposes to develop methods to utilize agricultural wastes, especially cottonseed hulls and peanut shells to produce ethanol. Initial steps will involve development of methods to break down cellulose to a usable form of substrates for chemical or biological digestion. The process of ethanol production will consist of (a) preparatory step to separate fibrous (cellulose) and non-fibrous (non-cellulosic compounds). The non-cellulosic residues which may include grains, fats or other substrates for alcoholic fermentation. The fibrous residues will be first pre-treated to digest cellulose with acid, alkali, and sulfur dioxide gas or other solvents. (b) The altered cellulose will be digested by suitable micro-organisms and cellulose enzymes before alcoholic fermentation. The digester and fermentative unit will be specially designed to develop a prototype for pilot plant for a continuous process. The first phase of the project will be devoted toward screening of a suitable method for cellulose modification, separation of fibrous and non-fibrous residues, the micro-organism and enzyme preparations. Work is in progress on: the effects of various microorganisms on the degree of saccharification; the effects of higher concentrations of acids, alkali, and EDTA on efficiency of microbial degradation; and the effects of chemicals on enzymatic digestion.

  12. A novel biochemical route for fuels and chemicals production from cellulosic biomass.

    Zhiliang Fan

    Full Text Available The conventional biochemical platform featuring enzymatic hydrolysis involves five key steps: pretreatment, cellulase production, enzymatic hydrolysis, fermentation, and product recovery. Sugars are produced as reactive intermediates for subsequent fermentation to fuels and chemicals. Herein, an alternative biochemical route is proposed. Pretreatment, enzymatic hydrolysis and cellulase production is consolidated into one single step, referred to as consolidated aerobic processing, and sugar aldonates are produced as the reactive intermediates for biofuels production by fermentation. In this study, we demonstrate the viability of consolidation of the enzymatic hydrolysis and cellulase production steps in the new route using Neurospora crassa as the model microorganism and the conversion of cellulose to ethanol as the model system. We intended to prove the two hypotheses: 1 cellulose can be directed to produce cellobionate by reducing β-glucosidase production and by enhancing cellobiose dehydrogenase production; and 2 both of the two hydrolysis products of cellobionate--glucose and gluconate--can be used as carbon sources for ethanol and other chemical production. Our results showed that knocking out multiple copies of β-glucosidase genes led to cellobionate production from cellulose, without jeopardizing the cellulose hydrolysis rate. Simulating cellobiose dehydrogenase over-expression by addition of exogenous cellobiose dehydrogenase led to more cellobionate production. Both of the two hydrolysis products of cellobionate: glucose and gluconate can be used by Escherichia coli KO 11 for efficient ethanol production. They were utilized simultaneously in glucose and gluconate co-fermentation. Gluconate was used even faster than glucose. The results support the viability of the two hypotheses that lay the foundation for the proposed new route.

  13. A novel biochemical route for fuels and chemicals production from cellulosic biomass.

    Fan, Zhiliang; Wu, Weihua; Hildebrand, Amanda; Kasuga, Takao; Zhang, Ruifu; Xiong, Xiaochao

    2012-01-01

    The conventional biochemical platform featuring enzymatic hydrolysis involves five key steps: pretreatment, cellulase production, enzymatic hydrolysis, fermentation, and product recovery. Sugars are produced as reactive intermediates for subsequent fermentation to fuels and chemicals. Herein, an alternative biochemical route is proposed. Pretreatment, enzymatic hydrolysis and cellulase production is consolidated into one single step, referred to as consolidated aerobic processing, and sugar aldonates are produced as the reactive intermediates for biofuels production by fermentation. In this study, we demonstrate the viability of consolidation of the enzymatic hydrolysis and cellulase production steps in the new route using Neurospora crassa as the model microorganism and the conversion of cellulose to ethanol as the model system. We intended to prove the two hypotheses: 1) cellulose can be directed to produce cellobionate by reducing β-glucosidase production and by enhancing cellobiose dehydrogenase production; and 2) both of the two hydrolysis products of cellobionate--glucose and gluconate--can be used as carbon sources for ethanol and other chemical production. Our results showed that knocking out multiple copies of β-glucosidase genes led to cellobionate production from cellulose, without jeopardizing the cellulose hydrolysis rate. Simulating cellobiose dehydrogenase over-expression by addition of exogenous cellobiose dehydrogenase led to more cellobionate production. Both of the two hydrolysis products of cellobionate: glucose and gluconate can be used by Escherichia coli KO 11 for efficient ethanol production. They were utilized simultaneously in glucose and gluconate co-fermentation. Gluconate was used even faster than glucose. The results support the viability of the two hypotheses that lay the foundation for the proposed new route.

  14. A New Proposal Of Cellulosic Ethanol To Boost Sugarcane Biorefineries: Techno-economic Evaluation

    Albarelli J.Q.; Ensinas A.V.; Silva M.A.

    2014-01-01

    Commercial simulator Aspen Plus was used to simulate a biorefinery producing ethanol from sugarcane juice and second generation ethanol production using bagasse fine fraction composed of parenchyma cells (P-fraction). Liquid hot water and steam explosion pretreatment technologies were evaluated. The processes were thermal and water integrated and compared to a biorefinery producing ethanol from juice and sugarcane bagasse. The results indicated that after thermal and water integration, the ev...

  15. Rewiring Lactococcus lactis for Ethanol Production

    Solem, Christian; Dehli, Tore Ibsen; Jensen, Peter Ruhdal

    2013-01-01

    to redirect the metabolism of LAB model organism Lactococcus lactis toward ethanol production. Codon-optimized Zymomonas mobilis pyruvate decarboxylase (PDC) was introduced and expressed from synthetic promoters in different strain backgrounds. In the wild-type L. lactis strain MG1363 growing on glucose, only...... small amounts of ethanol were obtained after introducing PDC, probably due to a low native alcohol dehydrogenase activity. When the same strains were grown on maltose, ethanol was the major product and lesser amounts of lactate, formate, and acetate were formed. Inactivating the lactate dehydrogenase...... genes ldhX, ldhB, and ldh and introducing codon-optimized Z. mobilis alcohol dehydrogenase (ADHB) in addition to PDC resulted in high-yield ethanol formation when strains were grown on glucose, with only minor amounts of by-products formed. Finally, a strain with ethanol as the sole observed...

  16. Ethanol production using engineered mutant E. coli

    Ingram, Lonnie O.; Clark, David P.

    1991-01-01

    The subject invention concerns novel means and materials for producing ethanol as a fermentation product. Mutant E. coli are transformed with a gene coding for pyruvate decarboxylase activity. The resulting system is capable of producing relatively large amounts of ethanol from a variety of biomass sources.

  17. Ethanol production using hemicellulosic hydrolyzate and sugarcane ...

    Juliana

    2015-02-11

    Feb 11, 2015 ... The use of vegetable biomass as substrate for ethanol production could reduce the ... Fermentation was performed in a laboratory scale using the J10 and FT858 ... Key words: Hydrolysis of sugarcane straw and pointers, sugarcane juice, ..... Ethanol: An Overview about Composition, Pretreatment Methods,.

  18. Immobilization of Saccharomyces Cerevisiae in Rice Hulls for Ethanol Production

    Edita Martini

    2011-05-01

    Full Text Available The whole cell immobilization in ethanol fermentation can be done by using natural carriers or through synthetic carriers. All of these methods have the same purpose of retaining high cell concentrations within a certain defined region of space which leads to higher ethanol productivity. Lignocellulosic plant substance represents one of highly potential sources in ethanol production. Some studies have found that cellulosic substances substances can also be used as a natural carrier in cell immobilization by re-circulating pre-culture medium into a reactor. In this experiment, rice hulls without any treatment were used to immobilize Saccharomyces cerevisiae through semi solid state incubation combined with re-circulating pre-culture medium. The scanning electron microscopy (SEM pictures of the carrier show that the yeast cells are absorbed and embedded to the rice hull pore. In liquid batch fermentation system with an initial sugar concentration of 50 g/L, nearly 100% total sugar was consumed after 48 hours. This resulted in an ethanol yield of 0.32 g ethanol/g glucose, which is 62.7% of the theoretical value. Ethanol productivity of 0.59 g/(L.h is 2.3 fold higher than that of free cells which is 0.26 g/(L.h. An effort to reuse the immobilized cells in liquid fermentation system showed poor results due to cell desorption in the first batch which led to high sugar concentration inhibitory effect in the second batch fermentation. This might be solved by using semi solid fermentation process in the future work.

  19. Wet oxidation pretreatment of rape straw for ethanol production

    Arvaniti, Efthalia; Bjerre, Anne Belinda; Schmidt, Jens Ejbye

    2012-01-01

    Rape straw can be used for production of second generation bioethanol. In this paper we optimized the pretreatment of rape straw for this purpose using Wet oxidation (WO). The effect of reaction temperature, reaction time, and oxygen gas pressure was investigated for maximum ethanol yield via...... Simultaneous Saccharification and Fermentation (SSF). To reduce the water use and increase the energy efficiency in WO pretreatment features like recycling liquid (filtrate), presoaking of rape straw in water or recycled filtrate before WO, skip washing pretreated solids (filter cake) after WO, or use of whole...... gas produced higher ethanol yields and cellulose, hemicelluloses, and lignin recoveries, than 15 min WO treatment at 195 °C. Also, recycling filtrate and use of higher oxygen gas pressure reduced recovery of materials. The use of filtrate could be inhibitory for the yeast, but also reduced lactic acid...

  20. Lignocellulosic ethanol production by starch-base industrial yeast under PEG detoxification

    Liu, Xiumei; Xu, Wenjuan; Mao, Liaoyuan; Zhang, Chao; Yan, Peifang; Xu, Zhanwei; Zhang, Z. Conrad

    2016-02-01

    Cellulosic ethanol production from lignocellulosic biomass offers a sustainable solution for transition from fossil based fuels to renewable alternatives. However, a few long-standing technical challenges remain to be addressed in the development of an economically viable fermentation process from lignocellulose. Such challenges include the needs to improve yeast tolerance to toxic inhibitory compounds and to achieve high fermentation efficiency with minimum detoxification steps after a simple biomass pretreatment. Here we report an in-situ detoxification strategy by PEG exo-protection of an industrial dry yeast (starch-base). The exo-protected yeast cells displayed remarkably boosted vitality with high tolerance to toxic inhibitory compounds, and with largely improved ethanol productivity from crude hydrolysate derived from a pretreated lignocellulose. The PEG chemical exo-protection makes the industrial S. cerevisiae yeast directly applicable for the production of cellulosic ethanol with substantially improved productivity and yield, without of the need to use genetically modified microorganisms.

  1. Biotechnological production of ethanol from renewable resources by Neurospora crassa: an alternative to conventional yeast fermentations?

    Dogaris, Ioannis; Mamma, Diomi; Kekos, Dimitris

    2013-02-01

    Microbial production of ethanol might be a potential route to replace oil and chemical feedstocks. Bioethanol is by far the most common biofuel in use worldwide. Lignocellulosic biomass is the most promising renewable resource for fuel bioethanol production. Bioconversion of lignocellulosics to ethanol consists of four major unit operations: pretreatment, hydrolysis, fermentation, and product separation/distillation. Conventional bioethanol processes for lignocellulosics apply commercial fungal cellulase enzymes for biomass hydrolysis, followed by yeast fermentation of resulting glucose to ethanol. The fungus Neurospora crassa has been used extensively for genetic, biochemical, and molecular studies as a model organism. However, the strain's potential in biotechnological applications has not been widely investigated and discussed. The fungus N. crassa has the ability to synthesize and secrete all three enzyme types involved in cellulose hydrolysis as well as various enzymes for hemicellulose degradation. In addition, N. crassa has been reported to convert to ethanol hexose and pentose sugars, cellulose polymers, and agro-industrial residues. The combination of these characteristics makes N. crassa a promising alternative candidate for biotechnological production of ethanol from renewable resources. This review consists of an overview of the ethanol process from lignocellulosic biomass, followed by cellulases and hemicellulases production, ethanol fermentations of sugars and lignocellulosics, and industrial application potential of N. crassa.

  2. Ethanol production from banana peels using statistically optimized simultaneous saccharification and fermentation process.

    Oberoi, Harinder Singh; Vadlani, Praveen V; Saida, Lavudi; Bansal, Sunil; Hughes, Joshua D

    2011-07-01

    Dried and ground banana peel biomass (BP) after hydrothermal sterilization pretreatment was used for ethanol production using simultaneous saccharification and fermentation (SSF). Central composite design (CCD) was used to optimize concentrations of cellulase and pectinase, temperature and time for ethanol production from BP using SSF. Analysis of variance showed a high coefficient of determination (R(2)) value of 0.92 for ethanol production. On the basis of model graphs and numerical optimization, the validation was done in a laboratory batch fermenter with cellulase, pectinase, temperature and time of nine cellulase filter paper unit/gram cellulose (FPU/g-cellulose), 72 international units/gram pectin (IU/g-pectin), 37 °C and 15 h, respectively. The experiment using optimized parameters in batch fermenter not only resulted in higher ethanol concentration than the one predicted by the model equation, but also saved fermentation time. This study demonstrated that both hydrothermal pretreatment and SSF could be successfully carried out in a single vessel, and use of optimized process parameters helped achieve significant ethanol productivity, indicating commercial potential for the process. To the best of our knowledge, ethanol concentration and ethanol productivity of 28.2 g/l and 2.3 g/l/h, respectively from banana peels have not been reported to date. Copyright © 2011 Elsevier Ltd. All rights reserved.

  3. Methods of detection using a cellulose binding domain fusion product

    Shoseyov, Oded; Shpiegl, Itai; Goldstein, Marc A.; Doi, Roy H.

    1999-01-01

    A cellulose binding domain (CBD) having a high affinity for crystalline cellulose and chitin is disclosed, along with methods for the molecular cloning and recombinant production thereof. Fusion products comprising the CBD and a second protein are likewise described. A wide range of applications are contemplated for both the CBD and the fusion products, including drug delivery, affinity separations, and diagnostic techniques.

  4. Secondary liquefaction in ethanol production

    2007-01-01

    The invention relates to a method of producing ethanol by fermentation, said method comprising a secondary liquefaction step in the presence of a themostable acid alpha-amylase or, a themostable maltogenic acid alpha-amylase.......The invention relates to a method of producing ethanol by fermentation, said method comprising a secondary liquefaction step in the presence of a themostable acid alpha-amylase or, a themostable maltogenic acid alpha-amylase....

  5. Investigation of Pleurotus ostreatus pretreatment on switchgrass for ethanol production

    Slavens, Shelyn Gehle

    Fungal pretreatment using the white-rot fungus Pleurotus ostreatus on switchgrass for ethanol production was studied. In a small-scale storage study, small switchgrass bales were inoculated with fungal spawn and automatically watered to maintain moisture. Sampled at 25, 53, and 81 d, the switchgrass composition was determined and liquid hot water (LHW) pretreatment was conducted. Fungal pretreatment significantly decreased the xylan and lignin content; glucan was not significantly affected by fungal loading. The glucan, xylan, and lignin contents significantly decreased with increased fungal pretreatment time. The effects of the fungal pretreatment were not highly evident after the LHW pretreatment, showing only changes based on sampling time. Although other biological activity within the bales increased cellulose degradation, the fungal pretreatment successfully reduced the switchgrass lignin and hemicellulose contents. In a laboratory-scale nutrient supplementation study, copper, manganese, glucose, or water was added to switchgrass to induce production of ligninolytic enzymes by P. ostreatus. After 40 d, ligninolytic enzyme activities and biomass composition were determined and simultaneous saccharification and fermentation (SSF) was conducted to determine ethanol yield. Laccase activity was similar for all supplements and manganese peroxidase (MnP) activity was significantly less in copper-treated samples than in the other fungal-inoculated samples. The fungal pretreatment reduced glucan, xylan, and lignin content, while increasing extractable sugars content. The lowest lignin contents occurred in the water-fungal treated samples and produced the greatest ethanol yields. The greatest lignin contents occurred in the copper-fungal treated samples and produced the lowest ethanol yields. Manganese-fungal and glucose-fungal treated samples had similar, intermediate lignin contents and produced similar, intermediate ethanol yields. Ethanol yields from switchgrass

  6. Production of ethanol from sugars and lignocellulosic biomass by Thermoanaerobacter J1 isolated from a hot spring in Iceland.

    Jessen, Jan Eric; Orlygsson, Johann

    2012-01-01

    Thermophilic bacteria have gained increased attention as candidates for bioethanol production from lignocellulosic biomass. This study investigated ethanol production by Thermoanaerobacter strain J1 from hydrolysates made from lignocellulosic biomass in batch cultures. The effect of increased initial glucose concentration and the partial pressure of hydrogen on end product formation were examined. The strain showed a broad substrate spectrum, and high ethanol yields were observed on glucose (1.70 mol/mol) and xylose (1.25 mol/mol). Ethanol yields were, however, dramatically lowered by adding thiosulfate or by cocultivating strain J1 with a hydrogenotrophic methanogen with acetate becoming the major end product. Ethanol production from 4.5 g/L of lignocellulosic biomass hydrolysates (grass, hemp stem, wheat straw, newspaper, and cellulose) pretreated with acid or alkali and the enzymes Celluclast and Novozymes 188 was investigated. The highest ethanol yields were obtained on cellulose (7.5 mM·g(-1)) but the lowest on straw (0.8 mM·g(-1)). Chemical pretreatment increased ethanol yields substantially from lignocellulosic biomass but not from cellulose. The largest increase was on straw hydrolysates where ethanol production increased from 0.8 mM·g(-1) to 3.3 mM·g(-1) using alkali-pretreated biomass. The highest ethanol yields on lignocellulosic hydrolysates were observed with hemp hydrolysates pretreated with acid, 4.2 mM·g(-1).

  7. Production of Ethanol from Sugars and Lignocellulosic Biomass by Thermoanaerobacter J1 Isolated from a Hot Spring in Iceland

    Jan Eric Jessen

    2012-01-01

    Full Text Available Thermophilic bacteria have gained increased attention as candidates for bioethanol production from lignocellulosic biomass. This study investigated ethanol production by Thermoanaerobacter strain J1 from hydrolysates made from lignocellulosic biomass in batch cultures. The effect of increased initial glucose concentration and the partial pressure of hydrogen on end product formation were examined. The strain showed a broad substrate spectrum, and high ethanol yields were observed on glucose (1.70 mol/mol and xylose (1.25 mol/mol. Ethanol yields were, however, dramatically lowered by adding thiosulfate or by cocultivating strain J1 with a hydrogenotrophic methanogen with acetate becoming the major end product. Ethanol production from 4.5 g/L of lignocellulosic biomass hydrolysates (grass, hemp stem, wheat straw, newspaper, and cellulose pretreated with acid or alkali and the enzymes Celluclast and Novozymes 188 was investigated. The highest ethanol yields were obtained on cellulose (7.5 mM·g−1 but the lowest on straw (0.8 mM·g−1. Chemical pretreatment increased ethanol yields substantially from lignocellulosic biomass but not from cellulose. The largest increase was on straw hydrolysates where ethanol production increased from 0.8 mM·g−1 to 3.3 mM·g−1 using alkali-pretreated biomass. The highest ethanol yields on lignocellulosic hydrolysates were observed with hemp hydrolysates pretreated with acid, 4.2 mM·g−1.

  8. Production of ethanol from wheat straw

    Smuga-Kogut Małgorzata

    2015-09-01

    Full Text Available This study proposes a method for the production of ethanol from wheat straw lignocellulose where the raw material is chemically processed before hydrolysis and fermentation. The usefulness of wheat straw delignification was evaluated with the use of a 4:1 mixture of 95% ethanol and 65% HNO3 (V. Chemically processed lignocellulose was subjected to enzymatic hydrolysis to produce reducing sugars, which were converted to ethanol in the process of alcoholic fermentation. Chemical processing damages the molecular structure of wheat straw, thus improving ethanol yield. The removal of lignin from straw improves fermentation by eliminating lignin’s negative influence on the growth and viability of yeast cells. Straw pretreatment facilitates enzymatic hydrolysis by increasing the content of reducing sugars and ethanol per g in comparison with untreated wheat straw.

  9. Anaerobic digestion as final step of a cellulosic ethanol biorefinery:

    Uellendahl, Hinrich; Ahring, Birgitte Kiær

    2010-01-01

    ) and mesophilic (388C) operation of the UASB reactor was investigated. At an OLR of 3.5 kg- VS/(m3 day) a methane yield of 340 L/kg-VS was achieved for thermophilic operation (538C) while 270 L/kg-VS was obtained under mesophilic conditions (388C). For loading rates higher than 5 kg-VS/(m3 day) the methane yields...... of suspended matter reduced the degradation efficiency. The retention time of the anaerobic system could be reduced from 70 to 7 h by additional removal of suspended matter by clarification. Implementation of the biogas production from the fermentation effluent accounted for about 30% higher carbon utilization...

  10. Cellulase and alcohol dehydrogenase immobilized in Langmuir and Langmuir-Blodgett films and their molecular-level effects upon contact with cellulose and ethanol.

    Rodrigues, Dilmer; Camilo, Fernanda Ferraz; Caseli, Luciano

    2014-02-25

    The key challenges for producing devices based on nanostructured films with control over the molecular architecture are to preserve the catalytic activity of the immobilized biomolecules and to provide a reliable method for determining the intermolecular interactions and the accommodation of molecules at very small scales. In this work, the enzymes cellulase and alcohol dehydrogenase (ADH) were coimmobilized with dipalmitoylphosphatidylcholine (DPPC) as Langmuir-Blodgett (LB) films, and their biological activities were assayed by accommodating the structure formed in contact with cellulose. For this purpose, the polysaccharide was dissolved in an ionic liquid, 1-buthyl-3-methylimidazolium chloride (BMImCl), and dropped on the top of the hybrid cellulase-ADH-DPPC LB film. The interactions between cellulose and ethanol, which are the catalytic substrates of the enzymes as well as important elements in the production of second-generation fuels, were then investigated using polarization-modulation infrared reflection-absorption spectroscopy (PM-IRRAS). Investigation of the secondary structures of the enzymes was performed using PM-IRRAS, through which the presence of ethanol and cellulose was observed to highly affect the structures of ADH and cellulase, respectively. The detection of products formed from the catalyzed reactions as well as the changes of secondary structure of the enzymes immobilization could be carried out, which opens the possibility to produce a means for producing second-generation ethanol using nanoscale arrangements.

  11. Utilization of household food waste for the production of ethanol at high dry material content.

    Matsakas, Leonidas; Kekos, Dimitris; Loizidou, Maria; Christakopoulos, Paul

    2014-01-08

    Environmental issues and shortage of fossil fuels have turned the public interest to the utilization of renewable, environmentally friendly fuels, such as ethanol. In order to minimize the competition between fuels and food production, researchers are focusing their efforts to the utilization of wastes and by-products as raw materials for the production of ethanol. household food wastes are being produced in great quantities in European Union and their handling can be a challenge. Moreover, their disposal can cause severe environmental issues (for example emission of greenhouse gasses). On the other hand, they contain significant amounts of sugars (both soluble and insoluble) and they can be used as raw material for the production of ethanol. Household food wastes were utilized as raw material for the production of ethanol at high dry material consistencies. A distinct liquefaction/saccharification step has been included to the process, which rapidly reduced the viscosity of the high solid content substrate, resulting in better mixing of the fermenting microorganism. This step had a positive effect in both ethanol production and productivity, leading to a significant increase in both values, which was up to 40.81% and 4.46 fold, respectively. Remaining solids (residue) after fermentation at 45% w/v dry material (which contained also the unhydrolyzed fraction of cellulose), were subjected to a hydrothermal pretreatment in order to be utilized as raw material for a subsequent ethanol fermentation. This led to an increase of 13.16% in the ethanol production levels achieving a final ethanol yield of 107.58 g/kg dry material. In conclusion, the ability of utilizing household food waste for the production of ethanol at elevated dry material content has been demonstrated. A separate liquefaction/saccharification process can increase both ethanol production and productivity. Finally, subsequent fermentation of the remaining solids could lead to an increase of the overall

  12. Energy analysis of ethanol production from sweet sorghum

    Worley, J.W. (Georgia Univ., Athens, GA (United States). Dept. of Agricultural Engineering); Vaughan, D.H.; Cundiff, J.S. (Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States). Dept. of Agricultural Engineering)

    1992-01-01

    The Piedmont System is a collection of equipment for efficiently removing the juice from sweet sorghum stalks for the production of ethanol. The concept is to separate the whole stalks into pith and rind-leaf fractions, pass only the pith fraction through a screw press, and thus achieve an improvement in juice-expression efficiency and press capacity. An energy analysis was done for two options of this proposed harvesting/processing system: (Option 1) The juice is evaporated to syrup and used throughout the year to produce ethanol, and the by-products are used as cattle feed. (Option 2) The juice is fermented as it is harvested, and the by-products (along with other cellulosic materials) are used as feedstock for the remainder of the year. Energy ratios (energy output/energy input) of 0.9, 1.1 and 0.8 were found for sweet sorghum Option 1, sweet sorghum Option 2, and corn, respectively, as feedstocks for ethanol. If only liquid fuels are considered, the ratios are increased to 3.5, 7.9 and 4.5. (author).

  13. Ethanol production using nuclear petite yeast mutants

    Hutter, A.; Oliver, S.G. [Department of Biomolecular Sciences, UMIST, Manchester (United Kingdom)

    1998-12-31

    Two respiratory-deficient nuclear petites, FY23{Delta}pet191 and FY23{Delta}cox5a, of the yeast Saccharomyces cerevisiae were generated using polymerase-chain-reaction-mediated gene disruption, and their respective ethanol tolerance and productivity assessed and compared to those of the parental grande, FY23WT, and a mitochondrial petite, FY23{rho}{sup 0}. Batch culture studies demonstrated that the parental strain was the most tolerant to exogenously added ethanol with an inhibition constant. K{sub i}, of 2.3% (w/v) and a specific rate of ethanol production, q{sub p}, of 0.90 g ethanol g dry cells{sup -1} h{sup -1}. FY23{rho}{sup 0} was the most sensitive to ethanol, exhibiting a K{sub i} of 1.71% (w/v) and q{sub p} of 0.87 g ethanol g dry cells{sup -1} h{sup -1}. Analyses of the ethanol tolerance of the nuclear petites demonstrate that functional mitochondria are essential for maintaining tolerance to the toxin with the 100% respiratory-deficient nuclear petite, FY23{Delta}pet191, having a K{sub i} of 2.14% (w/v) and the 85% respiratory-deficient FY23{Delta}cox5a, having a K{sub i} of 1.94% (w/v). The retention of ethanol tolerance in the nuclear petites as compared to that of FY23{rho}{sup 0} is mirrored by the ethanol productivities of these nuclear mutants, being respectively 43% and 30% higher than that of the respiratory-sufficient parent strain. This demonstrates that, because of their respiratory deficiency, the nuclear petites are not subject of the Pasteur effect and so exhibit higher rates of fermentation. (orig.)

  14. Greenprint on ethanol production in Saskatchewan

    2002-04-01

    Investment in Saskatchewan's ethanol industry is being actively promoted by the provincial government. This document represents the provincial strategy in support of the ethanol industry, which will result in significant environmental benefits for the province and the residents through the increased use of ethanol as an additive to conventional gasoline. The big advantage offered by ethanol is a more complete fuel combustion, thereby reducing emissions of greenhouse gases by as much as 30 per cent. The production costs of ethanol have decreased in the last twenty years by 50 per cent. The competitiveness of ethanol should increase due to ongoing research and development progress being made. The agricultural sector should benefit through the creation of meaningful jobs in the sector, as well as offering new marketing opportunities to the grain producers of the province and the wood-product companies. A renewable resource, ethanol reduces carbon dioxide exhaust emissions bu up to 20 per cent, reduces the smog-creating compounds up to 15 per cent, and achieves a net reduction of up to 10 per cent in carbon dioxide emissions. The abundance of raw materials and resources required for the production of ethanol, Saskatchewan possesses an obvious advantage for becoming a world leader in the field. The government of Saskatchewan has developed its strategy, outlined in this document. It calls for tax incentives, the mandating of ethanol blend, opening up markets, working with communities. The industry size, economic impact, export potential, and future opportunities were briefly discussed in the last section of the document. 1 tab., 3 figs

  15. Enzymatic hydrolysis of pretreated cellulosic wastes by the cellulase complex of Myceliophthora thermophila D-14 to produce ethanol

    Roy, S K; Sadhukhan, R; Raha, S K; Chakrabarty, S L [Bose Institute, Calcutta (India). Dept. of Microbiology

    1991-06-01

    Pretreatment of different cellulosic wastes and their subsequent saccharification by thermostable cellulase from a thermophilic fungus Myceliophthora thermophila D-14 was investigated. Alkali treatment was found to be most effective. Carboxymethyl cellulose and untreated materials were used as controls. Significant inhibition of the cellulase activity was observed in the presence of glucose, but with ethanol no such effect was detected. The conversion of sugar to ethanol varied from 21-50% depending on the nature of substrate used. 14 refs., 2 figs., 4 tabs.

  16. Modification of Corn Starch Ethanol Refinery to Efficiently Accept Various High-Impact Cellulosic Feedstocks

    Derr, Dan [Logos Technologies, Fairfax, VA (United States)

    2013-12-30

    The goal of the Corn-to-Cellulosic Migration (CCM) pilot facility was to demonstrate the implementation of advanced technologies and methods for conversion of non-food, cellulosic feedstocks into ethanol, assess the economics of the facility and evaluate potential environmental benefits for biomass to fuels conversion. The CCM project was comprised of design, build, and operate phases for the CCM pilot facility as well as research & development, and modeling components. The CCM pilot facility was designed to process 1 tonne per day of non-food biomass and biologically convert that biomass to ethanol at a rate of 70 gallons per tonne. The plant demonstrated throughputs in excess of 1 tonne per day for an extended run of 1400 hours. Although target yields were not fully achieved, the continuous operation validated the design and operability of the plant. These designs will permit the design of larger scale operations at existing corn milling operations or for greenfield plants. EdeniQ, a partner in the project and the owner of the pilot plant, continues to operate and evaluate other feedstocks.

  17. Ionizing Radiation Conversion of Lignocellulosic Biomass from Sugarcane Bagasse to Production Ethanol Biofuel

    Duarte, C.L.; Mori, M.N.; Oikawa, H.; Finguerut, J.; Galvão, A.; Nagatomi, H.R.; Célia, M.

    2010-01-01

    Sugarcane bagasse has been considered as a substrate for single cell protein, animal feed, and renewable energy production. Sugarcane bagasse generally contain up to 45% glucose polymer cellulose, 40% hemicelluloses, and 20% lignin. Pure cellulose is readily depolymerised by radiation, but in biomass, the cellulose is intimately bonded with lignin, that protect it from radiation effects. The objective of this study is the evaluation of the electron beam irradiation as a pre-treatment to enzymatic hydrolysis of cellulose in order to facilitate its fermentation and improves the production of ethanol biofuel. Samples of sugarcane bagasse were obtained in sugar/ethanol Iracema Mill sited in Piracicaba, Brazil, and were irradiated using Radiation Dynamics Electron Beam Accelerator with 1.5 MeV energy and 37kW, in batch systems. The applied absorbed doses of the fist sampling, Bagasse A, were 20 kGy, 50 kGy, 100 kGy and 200 kGy. After the evaluation the preliminary obtained results, it was applied lower absorbed doses in the second assay: 5 kGy, 10 kGy, 20 kGy, 30 kGy, 50 kGy, 70 kGy, 100 kGy and 150 kGy. The electron beam processing took to changes in the sugarcane bagasse structure and composition, lignin and cellulose cleavage. The yield of enzymatic hydrolyzes of cellulose increase about 75 % with 30 kGy of absorbed dose. (author)

  18. Combined enzyme mediated fermentation of cellulose and xylose to ethanol by Schizosaccharomyces pombe, cellulase, [beta]-glucosidase, and xylose isomerase

    Lastick, S.M.; Mohagheghi, A.; Tucker, M.P.; Grohmann, K.

    1994-12-13

    A process for producing ethanol from mixed sugar streams from pretreated biomass comprising xylose and cellulose using enzymes to convert these substrates to fermentable sugars; selecting and isolating a yeast Schizosaccharomyces pombe ATCC No. 2476, having the ability to ferment these sugars as they are being formed to produce ethanol; loading the substrates with the fermentation mix composed of yeast, enzymes and substrates; fermenting the loaded substrates and enzymes under anaerobic conditions at a pH range of between about 5.0 to about 6.0 and at a temperature range of between about 35 C to about 40 C until the fermentation is completed, the xylose being isomerized to xylulose, the cellulose being converted to glucose, and these sugars being concurrently converted to ethanol by yeast through means of the anaerobic fermentation; and recovering the ethanol. 2 figures.

  19. Can Hawaii Meet Its Renewable Fuel Target? Case Study of Banagrass-Based Cellulosic Ethanol

    Chinh Tran

    2016-08-01

    Full Text Available Banagrass is a biomass crop candidate for ethanol production in the State of Hawaii. This study examines: (i whether enough banagrass can be produced to meet Hawaii’s renewable fuel target of 20% highway fuel demand produced with renewable sources by 2020 and (ii at what cost. This study proposes to locate suitable land areas for banagrass production and ethanol processing, focusing on the two largest islands in the state of Hawaii—Hawaii and Maui. The results suggest that the 20% target is not achievable by using all suitable land resources for banagrass production on both Hawaii and Maui. A total of about 74,224,160 gallons, accounting for 16.04% of the state’s highway fuel demand, can be potentially produced at a cost of $6.28/gallon. Lower ethanol cost is found when using a smaller production scale. The lowest cost of $3.31/gallon is found at a production processing capacity of about 9 million gallons per year (MGY, which meets about 2% of state demand. This cost is still higher than the average imported ethanol price of $3/gallon. Sensitivity analysis finds that it is possible to produce banagrass-based ethanol on Hawaii Island at a cost below the average imported ethanol price if banagrass yield increases of at least 35.56%.

  20. Production of 16% ethanol from 35% sucrose

    Breisha, Gaber Z.

    2010-01-01

    A strain of Saccharomyces cerevisiae, which showed marked fermentation activity, ethanol and temperature tolerance and good flocculation ability, was selected for ethanol production. A stuck fermentation occurred at sucrose concentration of 25%. Increasing the yeast inoculum volume from 3% to 6% showed positive effects on fermentation from 25% sucrose. The ratio of added nitrogen to sucrose, which gave the best results (for the selected yeast strain), was determined. It was concluded that this ratio (nitrogen as ammonium sulphate at a rate of 5 mg g -1 of consumed sucrose) is constant at various sugar concentrations. Addition of nitrogen at this ratio produced 11.55% ethanol with complete consumption of 25% sucrose after 48 h of fermentation. However fermentation of 30% sucrose at the above optimum conditions was not complete. Addition of yeast extract at a level of 6 g l -1 together with thiamine at a level of 0.2 g l -1 led to complete utilization of 30% sucrose with resultant 14% ethanol production. However the selected yeast strain was not able to ferment 35% sucrose at the same optimum conditions. Addition of air at a rate of 150 dm 3 min -1 m 3 of reactor volume during the first 12 h of fermentation led to complete consumption of 35% sucrose and 16% ethanol was produced. This was approximately the theoretical maximum for ethanol production.

  1. Production of 16% ethanol from 35% sucrose

    Breisha, Gaber Z. [Department of Agricultural Microbiology, Faculty of Agriculture, Minia University, Minia (Egypt)

    2010-08-15

    A strain of Saccharomyces cerevisiae, which showed marked fermentation activity, ethanol and temperature tolerance and good flocculation ability, was selected for ethanol production. A stuck fermentation occurred at sucrose concentration of 25%. Increasing the yeast inoculum volume from 3% to 6% showed positive effects on fermentation from 25% sucrose. The ratio of added nitrogen to sucrose, which gave the best results (for the selected yeast strain), was determined. It was concluded that this ratio (nitrogen as ammonium sulphate at a rate of 5 mg g{sup -1} of consumed sucrose) is constant at various sugar concentrations. Addition of nitrogen at this ratio produced 11.55% ethanol with complete consumption of 25% sucrose after 48 h of fermentation. However fermentation of 30% sucrose at the above optimum conditions was not complete. Addition of yeast extract at a level of 6 g l{sup -1} together with thiamine at a level of 0.2 g l{sup -1} led to complete utilization of 30% sucrose with resultant 14% ethanol production. However the selected yeast strain was not able to ferment 35% sucrose at the same optimum conditions. Addition of air at a rate of 150 dm{sup 3} min{sup -1} m{sup 3} of reactor volume during the first 12 h of fermentation led to complete consumption of 35% sucrose and 16% ethanol was produced. This was approximately the theoretical maximum for ethanol production. (author)

  2. The sustainability of ethanol production from sugarcane

    Goldemberg, Jose; Coelho, Suani Teixeira; Guardabassi, Patricia

    2008-01-01

    The rapid expansion of ethanol production from sugarcane in Brazil has raised a number of questions regarding its negative consequences and sustainability. Positive impacts are the elimination of lead compounds from gasoline and the reduction of noxious emissions. There is also the reduction of CO 2 emissions, since sugarcane ethanol requires only a small amount of fossil fuels for its production, being thus a renewable fuel. These positive impacts are particularly noticeable in the air quality improvement of metropolitan areas but also in rural areas where mechanized harvesting of green cane is being introduced, eliminating the burning of sugarcane. Negative impacts such as future large-scale ethanol production from sugarcane might lead to the destruction or damage of high-biodiversity areas, deforestation, degradation or damaging of soils through the use of chemicals and soil decarbonization, water resources contamination or depletion, competition between food and fuel production decreasing food security and a worsening of labor conditions on the fields. These questions are discussed here, with the purpose of clarifying the sustainability aspects of ethanol production from sugarcane mainly in Sao Paulo State, where more than 60% of Brazil's sugarcane plantations are located and are responsible for 62% of ethanol production. (author)

  3. Final report (September, 1999--February, 2002) [Public outreach and information dissemination - cellulosic and corn-based ethanol outreach project

    Ames, Jeremy; Werner, Carol

    2002-08-01

    EESI's ''Ethanol, Climate Protection, Oil Reduction'' (ECO) electr[on]ic newsletter reaches out to the environmental and agricultural communities, state/local government officials and other interested parties, and provides a forum for dialogue about ''the potential benefits of ethanol--and particularly the expanded opportunities provided by cellulosic ethanol--with a special focus on climate protection.'' Each issue features expert commentary, excerpts from recent studies about ethanol, a summary of current government activity on ethanol, and ''notable quotables.'' The newsletter is distributed primarily via email and is also posted on EESI's web site. EESI also conducts outreach on the benefits of ethanol and other biofuels by attending and speaking at conferences, meetings and workshops around the country. The 16 issues of the newsletter published through December 2001 are included as attachments.

  4. Radiation pretreatment of cellulose for energy production

    Dela Rosa, A. M.; Dela Mines, A. S.; Banzon, R. B.; Simbul-Nuguid, Z. F.

    The effect of radiation pretreatment of agricultural cellulosic wastes was investigated through hydrolytic reactions of cellulose. Gamma irradiation significantly increased the acid hydrolysis of rice straw, rice hull and corn husk. The yields of reducing sugar were higher with increasing radiation dose in these materials. The observed radiation effect varied with the cellulosic material but it correlated with neither the cellulose content nor the lignin content. Likewise, the radiation pretreatment accelerated the subsequent enzymatic hydrolysis of rice straw and rice hull by cellulase. The irradiated rice straw appeared to be a better growth medium for the cellulolytic microorganism, Myrothecium verrucaria, than the non-irradiated material. This was attributed to increased digestibility of the cellulose by the microorganism.

  5. Radiation pretreatment of cellulose for energy production

    Dela Rosa, A.M.; Dela Mines, A.S.; Banzon, R.B.; Simbul-Nuguid, Z.F.

    1983-01-01

    The effect of radiation pretreatment of agricultural cellulosic wastes was investigated through hydrolytic reactions of cellulose. Gamma irradiation significantly increased the acid hydrolysis of rice straw, rice hull and corn husk. The yields of reducing sugar were higher with increasing radiation dose in these materials. The observed radiation effect varied with the cellulose material but it correlated with neither the cellulose content nor the lignin content. Likewise, the radiation pretreatment accelerated the subsequent enzymatic hydrolysis of rice straw and rice hull by cellulase. The irradiated rice straw appeared to be a better growth medium for the cellulolytic microorganism, Myrothecium verrucaria, than the non-irradiated material. This was attributed to increased digestibility of the cellulose by the microorganism. (author)

  6. Prospects for ethanol production from whey

    Marshall, K R

    1978-05-01

    Whey is a by-product of the manufacture of cheese and casein. Casein whey is not as fully utilized as cheese whey although in the last five years commercial processes have been developed to recover the whey proteins, either in denatured form as lactalbumin or in their soluble form as Solac. The removal of the whey proteins makes little difference to the polluting strength or volume of the whey and a crude lactose solution - serum or permeate - remains to be processed. Many processes have been evaluated for the use of this crude lactose solution; one is microbial transformation to produce products such as methane, ethanol, acetone and butanol and etc. The technologies for these processes are well known and it is the economic evaluation which ultimately determines the feasibility of the process being considered. For the purposes of this paper, the prospects for ethanol production have been evaluated. Unless there is a significant reduction in capital costs, it is concluded that ethanol production from whey is not a viable proposition as an energy source for New Zealand. Industrial ethanol (annual imports; 3.5 x 10/sup 6/ 1 CIF value 32 c/1) and potable ethanol production may be worth contemplating.

  7. The commercial performance of cellulosic ethanol supply-chains in Europe

    Shah Nilay

    2009-02-01

    Full Text Available Abstract Background The production of fuel-grade ethanol from lignocellulosic biomass resources has the potential to increase biofuel production capacity whilst minimising the negative environmental impacts. These benefits will only be realised if lignocellulosic ethanol production can compete on price with conventional fossil fuels and if it can be produced commercially at scale. This paper focuses on lignocellulosic ethanol production in Europe. The hypothesis is that the eventual cost of production will be determined not only by the performance of the conversion process but by the performance of the entire supply-chain from feedstock production to consumption. To test this, a model for supply-chain cost comparison is developed, the components of representative ethanol supply-chains are described, the factors that are most important in determining the cost and profitability of ethanol production are identified, and a detailed sensitivity analysis is conducted. Results The most important cost determinants are the cost of feedstocks, primarily determined by location and existing markets, and the value obtained for ethanol, primarily determined by the oil price and policy incentives. Both of these factors are highly uncertain. The best performing chains (ethanol produced from softwood and sold as a low percentage blend with gasoline could ultimately be cost competitive with gasoline without requiring subsidy, but production from straw would generally be less competitive. Conclusion Supply-chain design will play a critical role in determining commercial viability. The importance of feedstock supply highlights the need for location-specific assessments of feedstock availability and price. Similarly, the role of subsidies and policy incentives in creating and sustaining the ethanol market highlights the importance of political engagement and the need to include political risks in investment appraisal. For the supply-chains described here, and with

  8. Energy assessment of second generation (2G) ethanol production from wheat straw in Indian scenario.

    Mishra, Archana; Kumar, Akash; Ghosh, Sanjoy

    2018-03-01

    Impact of second-generation ethanol (2G) use in transportation sector mainly depends upon energy efficiency of entire production process. The objective of present study was to determine energy efficiency of a potential lignocellulosic feedstock; wheat straw and its conversion into cellulosic ethanol in Indian scenario. Energy efficiency was determined by calculating Net energy ratio (NER), i.e. ratio of output energy obtained by ethanol and input energy used in ethanol production. Energy consumption and generation at each step is calculated briefly (11,837.35 MJ/ha during Indian dwarf irrigated variety of wheat crop production and 7.1148 MJ/kg straw during ethanol production stage). Total energy consumption is calculated as 8.2988 MJ/kg straw whereas energy generation from ethanol is 15.082 MJ/kg straw; resulting into NER > 1. Major portion of agricultural energy input is contributed by diesel and fertilisers whereas refining process of wheat straw feedstock to ethanol and by-products require mainly in the form of steam and electricity. On an average, 1671.8 kg water free ethanol, 930 kg lignin rich biomass (for combustion), and 561 kg C5-molasses (for fodder) per hectare are produced. Findings of this study, net energy ratio (1.81) and figure of merit (14.8028 MJ/nil kg carbon) proves wheat straw as highest energy efficient lignocellulosic feedstock for the country.

  9. A co-production of sugars, lignosulfonates, cellulose, and cellulose nanocrystals from ball-milled woods.

    Du, Lanxing; Wang, Jinwu; Zhang, Yang; Qi, Chusheng; Wolcott, Michael P; Yu, Zhiming

    2017-08-01

    This study demonstrated the technical potential for the large-scale co-production of sugars, lignosulfonates, cellulose, and cellulose nanocrystals. Ball-milled woods with two particle sizes were prepared by ball milling for 80min or 120min (BMW 80 , BMW 120 ) and then enzymatically hydrolyzed. 78.3% cellulose conversion of BMW 120 was achieved, which was three times as high as the conversion of BMW 80 . The hydrolyzed residues (HRs) were neutrally sulfonated cooking. 57.72g/L and 88.16g/L lignosulfonate concentration, respectively, were harvested from HR 80 and HR 120 , and 42.6±0.5% lignin were removed. The subsequent solid residuals were purified to produce cellulose and then this material was acid-hydrolyzed to produce cellulose nanocrystals. The BMW 120 maintained smaller particle size and aspect ratio during each step of during the multiple processes, while the average aspect ratio of its cellulose nanocrystals was larger. The crystallinity of both materials increased with each step of wet processing, reaching to 74% for the cellulose. Copyright © 2017 Elsevier Ltd. All rights reserved.

  10. Consolidated Bio-Processing of Cellulosic Biomass for Efficient Biofuel Production Using Yeast Consortium

    Goyal, Garima

    Fossil fuels have been the major source for liquid transportation fuels for ages. However, decline in oil reserves and environmental concerns have raised a lot of interest in alternative and renewable energy sources. One promising alternative is the conversion of plant biomass into ethanol. The primary biomass feed stocks currently being used for the ethanol industry have been food based biomass (corn and sugar cane). However, interest has recently shifted to replace these traditional feed-stocks with more abundant, non-food based cellulosic biomass such as agriculture wastes (corn stover) or crops (switch grass). The use of cellulosic biomass as feed stock for the production of ethanol via bio-chemical routes presents many technical challenges not faced with the use of corn or sugar-cane as feed-stock. Recently, a new process called consolidated Bio-processing (CBP) has been proposed. This process combines simultaneous saccharification of lignocellulose with fermentation of the resulting sugars into a single process step mediated by a single microorganism or microbial consortium. Although there is no natural microorganism that possesses all properties of lignocellulose utilization and ethanol production desired for CBP, some bacteria and fungi exhibit some of the essential traits. The yeast Saccharomyces cerevisiae is the most attractive host organism for the usage of this strategy due to its high ethanol productivity at close to theoretical yields (0.51g ethanol/g glucose consumed), high osmo- and ethanol- tolerance, natural robustness in industrial processes, and ease of genetic manipulation. Introduction of the cellulosome, found naturally in microorganisms, has shown new directions to deal with recalcitrant biomass. In this case enzymes work in synergy in order to hydrolyze biomass more effectively than in case of free enzymes. A microbial consortium has been successfully developed, which ensures the functional assembly of minicellulosome on the yeast surface

  11. Determining the potential of inedible weed biomass for bio-energy and ethanol production

    Siripong Premjet

    2013-02-01

    Full Text Available Surveys of indigenous weeds in six provinces located in the low northern part of Thailand were undertaken to determine the potential of weed biomass for bio-energy and bio-ethanol. The results reveal that most of the weed samples had low moisture contents and high lower heating values (LHVs. The LHVs at the highest level, ranging from 17.7 to 18.9 Mg/kg, and at the second highest level, ranging from 16.4 to 17.6 Mg/kg, were obtained from 11 and 31 weed species, respectively. It was found that most of the collected weed samples contained high cellulose and low lignin contents. Additionally, an estimate of the theoretical ethanol yields based on the amount of cellulose and hemicellulose in each weed species indicated that a high ethanol yield resulted from weed biomasses with high cellulose and hemicellulose contents. Among the collected weed species, the highest level of ethanol yield, ranging from 478.9 to 548.5 L/ton (substrate, was achieved from 11 weed species. It was demonstrated that most of the collected weed species tested have the potential for thermal conversion and can be used as substrates for ethanol production.

  12. Ethanol Production from Enzymatically Treated Dried Food Waste Using Enzymes Produced On-Site

    Leonidas Matsakas

    2015-01-01

    Full Text Available The environmental crisis and the need to find renewable fuel alternatives have made production of biofuels an important priority. At the same time, the increasing production of food waste is an important environmental issue. For this reason, production of ethanol from food waste is an interesting approach. Volumes of food waste are reduced and ethanol production does not compete with food production. In this work, we evaluated the possibility of using source-separated household food waste for the production of ethanol. To minimize the cost of ethanol production, the hydrolytic enzymes that are necessary for cellulose hydrolysis were produced in-house using the thermophillic fungus Myceliophthora thermophila. At the initial stage of the study, production of these thermophilic enzymes was studied and optimized, resulting in an activity of 0.28 FPU/mL in the extracellular broth. These enzymes were used to saccharify household food waste at a high dry material consistency of 30% w/w, followed by fermentation. Ethanol production reached 19.27 g/L with a volumetric productivity of 0.92 g/L·h, whereas only 5.98 g/L of ethanol was produced with a volumetric productivity of 0.28 g/L·h when no enzymatic saccharification was used.

  13. Monetary value of the environmental and health externalities associated with production of ethanol from biomass feedstocks

    Kusiima, Jamil M.; Powers, Susan E.

    2010-01-01

    This research is aimed at monetizing the life cycle environmental and health externalities associated with production of ethanol from corn, corn stover, switchgrass, and forest residue. The results of this study reveal current average external costs for the production of 1 l of ethanol ranged from $0.07 for forest residue to $0.57 for ethanol production from corn. Among the various feedstocks, the external costs of PM 10 , NO X , and PM 2.5 are among the greatest contributors to these costs. The combustion of fossil fuels in upstream fertilizer and energy production processes is the primary source of these emissions and their costs, especially for corn ethanol. The combined costs of emissions associated with the production and use of nitrogen fertilizer also contribute substantially to the net external costs. For cellulosic ethanol production, the combustion of waste lignin to generate heat and power helps to keep the external costs lower than corn ethanol. Credits both for the biogenic carbon combustion and displacement of grid electricity by exporting excess electricity substantially negate many of the emissions and external costs. External costs associated with greenhouse gas emissions were not significant. However, adding estimates of indirect GHG emissions from land use changes would nearly double corn ethanol cost estimates.

  14. An Indirect Route for Ethanol Production

    Eggeman, T.; Verser, D.; Weber, E.

    2005-04-29

    The ZeaChem indirect method is a radically new approach to producing fuel ethanol from renewable resources. Sugar and syngas processing platforms are combined in a novel way that allows all fractions of biomass feedstocks (e.g. carbohydrates, lignins, etc.) to contribute their energy directly into the ethanol product via fermentation and hydrogen based chemical process technologies. The goals of this project were: (1) Collect engineering data necessary for scale-up of the indirect route for ethanol production, and (2) Produce process and economic models to guide the development effort. Both goals were successfully accomplished. The projected economics of the Base Case developed in this work are comparable to today's corn based ethanol technology. Sensitivity analysis shows that significant improvements in economics for the indirect route would result if a biomass feedstock rather that starch hydrolyzate were used as the carbohydrate source. The energy ratio, defined as the ratio of green energy produced divided by the amount of fossil energy consumed, is projected to be 3.11 to 12.32 for the indirect route depending upon the details of implementation. Conventional technology has an energy ratio of 1.34, thus the indirect route will have a significant environmental advantage over today's technology. Energy savings of 7.48 trillion Btu/yr will result when 100 MMgal/yr (neat) of ethanol capacity via the indirect route is placed on-line by the year 2010.

  15. Production of Cellulosic Polymers from Agricultural Wastes

    A. U. Israel

    2008-01-01

    Full Text Available Cellulosic polymers namely cellulose, di-and triacetate were produced from fourteen agricultural wastes; Branch and fiber after oil extraction from oil palm (Elais guineensis, raffia, piassava, bamboo pulp, bamboo bark from raphia palm (Raphia hookeri, stem and cob of maize plant (Zea mays, fruit fiber from coconut fruit (Cocos nucifera, sawdusts from cotton tree (Cossypium hirsutum, pear wood (Manilkara obovata, stem of Southern gamba green (Andropogon tectorus, sugarcane baggase (Saccharium officinarum and plantain stem (Musa paradisiaca. They were subjected to soda pulping and hypochlorite bleaching system. Results obtained show that pulp yield from these materials were: 70.00, 39.59, 55.40, 86.00, 84.60, 80.00, 40.84, 81.67, 35.70, 69.11, 4.54, 47.19, 31.70 and 52.44% respectively. The pulps were acetylated with acetic anhydride in ethanoic acid catalyzed by conc. H2SO4 to obtain cellulose derivatives (Cellulose diacetate and triacetate. The cellulose diacetate yields were 41.20, 17.85, 23.13, 20.80, 20.23, 20.00, 39.00, 44.00, 18.80, 20.75, 20.03, 41.20, 44.00, and 39.00% respectively while the results obtained as average of four determinations for cellulose triacetate yields were: 52.00, 51.00, 43.10, 46.60, 49.00, 35.00, 40.60, 54.00, 57.50, 62.52, 35.70. 52.00, 53.00 and 38.70% respectively for all the agricultural wastes utilized. The presence of these cellulose derivatives was confirmed by a solubility test in acetone and chloroform.

  16. Degradation of cellulosic biomass and its subsequent utilization for the production of chemical feedstocks. Progress report, December 1, 1978-February 28, 1979

    Wang, D.I.C.; Cooney, C.L.; Demain, A.L.; Gomez, R.F.; Sinskey, A.J.

    1979-02-01

    The ongoing progress of a coordinated research program aimed at optimizing the biodegradation of cellulosic biomass to ethanol and chemical feedstocks is summarized. Growth requirements and genetic manipulations of clostridium thermocellum for selection of high cellulose producers are reported. The enzymatic activity of the cellulase produced by these organisms was studied. The soluble sugars produced from hydrolysis were analyzed. Increasing the tolerance of C. thermocellum to ethanol during liquid fuel production, increasing the rate of product formation, and directing the catabolism to selectively achieve high ethanol concentrations with respect to other products were studied. Alternative substrates for C. thermocellum were evaluated. Studies on the utilization of xylose were performed. Single stage fermentation of cellulose using mixed cultures of C. thermocellum and C. thermosaccharolyticum were studied. The study of the production of chemical feedstocks focused on acrylic acid, acetone/butanol, acetic acid, and lactic acid.

  17. Cost estimate for the production of ethanol from spent sulphite liquors and wood residues

    Nguyen, Q.

    1990-03-01

    A Lotus 1-2-3 spreadsheet model for estimating the production cost of 95 wt % ethanol from spent sulfite liquors (SSL) and from a wood hydrolysis front-end is described. The most economically attractive process is the fermentation of softwood SSL (SSSL) by the yeast Saccharomyces cerevisiae, yielding a production cost estimate of $0.47/liter. The cost of producing ethanol from cellulosic waste (clarifier sludge) via acid hydrolysis is approximately $0.55/liter, still below the market price of ca $0.60/liter for industrial ethanol. Neither the fermentation of hardwood SSL nor the conversion of sawdust to ethanol, using current technology, are economically viable. However, these processes can become commercially viable if acetic acid-tolerant xylose-fermenting yeasts can be found. 17 refs., 12 figs., 16 tabs

  18. Biological evaluation of nanosilver incorporated cellulose pulp for hygiene products

    Kavitha Sankar, P.C.; Ramakrishnan, Reshmi; Rosemary, M.J., E-mail: rosemarymj@lifecarehll.com

    2016-04-01

    Cellulose pulp has a visible market share in personal hygiene products such as sanitary napkins and baby diapers. However it offers good surface for growth of microorganisms. Huge amount of research is going on in developing hygiene products that do not initiate microbial growth. The objective of the present work is to produce antibacterial cellulose pulp by depositing silver nanopowder on the cellulose fiber. The silver nanoparticles used were of less than 100 nm in size and were characterised using transmission electron microscopy and X-ray powder diffraction studies. Antibacterial activity of the functionalized cellulose pulp was proved by JIS L 1902 method. The in-vitro cytotoxicity, in-vivo vaginal irritation and intracutaneous reactivity studies were done with silver nanopowder incorporated cellulose pulp for introducing a new value added product to the market. Cytotoxicity evaluation suggested that the silver nanoparticle incorporated cellulose pulp is non-cytotoxic. No irritation and skin sensitization were identified in animals tested with specific extracts prepared from the test material in the in-vivo experiments. The results indicated that the silver nanopowder incorporated cellulose pulp meets the requirements of the standard practices recommended for evaluating the biological reactivity and has good biocompatibility, hence can be classified as a safe hygiene product. - Highlights: • Different amounts of silver nanoparticles (0.2 g–0.4 g/napkin) were added to cellulose pulp. • The silver nanoparticle incorporated cellulose pulp was proved to be antibacterial by JIS L 1902 method. • The minimum concentration of silver required for antibacterial activity with no cytotoxicity has been found out. • In-vivo vaginal irritation and intracutaneous reactivity studies confirmed the biocompatibility of the material.

  19. Biological evaluation of nanosilver incorporated cellulose pulp for hygiene products

    Kavitha Sankar, P.C.; Ramakrishnan, Reshmi; Rosemary, M.J.

    2016-01-01

    Cellulose pulp has a visible market share in personal hygiene products such as sanitary napkins and baby diapers. However it offers good surface for growth of microorganisms. Huge amount of research is going on in developing hygiene products that do not initiate microbial growth. The objective of the present work is to produce antibacterial cellulose pulp by depositing silver nanopowder on the cellulose fiber. The silver nanoparticles used were of less than 100 nm in size and were characterised using transmission electron microscopy and X-ray powder diffraction studies. Antibacterial activity of the functionalized cellulose pulp was proved by JIS L 1902 method. The in-vitro cytotoxicity, in-vivo vaginal irritation and intracutaneous reactivity studies were done with silver nanopowder incorporated cellulose pulp for introducing a new value added product to the market. Cytotoxicity evaluation suggested that the silver nanoparticle incorporated cellulose pulp is non-cytotoxic. No irritation and skin sensitization were identified in animals tested with specific extracts prepared from the test material in the in-vivo experiments. The results indicated that the silver nanopowder incorporated cellulose pulp meets the requirements of the standard practices recommended for evaluating the biological reactivity and has good biocompatibility, hence can be classified as a safe hygiene product. - Highlights: • Different amounts of silver nanoparticles (0.2 g–0.4 g/napkin) were added to cellulose pulp. • The silver nanoparticle incorporated cellulose pulp was proved to be antibacterial by JIS L 1902 method. • The minimum concentration of silver required for antibacterial activity with no cytotoxicity has been found out. • In-vivo vaginal irritation and intracutaneous reactivity studies confirmed the biocompatibility of the material.

  20. Ethanol production using hemicellulosic hydrolyzate and sugarcane ...

    The use of vegetable biomass as substrate for ethanol production could reduce the existing usage of fossil fuels, thereby minimizing negative environmental impacts. Due to mechanical harvesting of sugarcane, the amount of pointer and straw has increased in sugarcane fields, becoming inputs of great energy potential.

  1. Ethanol production using hemicellulosic hydrolyzate and sugarcane ...

    Juliana

    2015-02-11

    Feb 11, 2015 ... Author(s) agree that this article remains permanently open access under the terms of the Creative Commons Attribution License · 4.0 International .... Statistical analysis. The results of cell viability and ethanol production were subjected to analysis of variance by the F test, and the comparison of the means.

  2. Simultaneous co-fermentation of mixed sugars: a promising strategy for producing cellulosic ethanol.

    Kim, Soo Rin; Ha, Suk-Jin; Wei, Na; Oh, Eun Joong; Jin, Yong-Su

    2012-05-01

    The lack of microbial strains capable of fermenting all sugars prevalent in plant cell wall hydrolyzates to ethanol is a major challenge. Although naturally existing or engineered microorganisms can ferment mixed sugars (glucose, xylose and galactose) in these hydrolyzates sequentially, the preferential utilization of glucose to non-glucose sugars often results in lower overall yield and productivity of ethanol. Therefore, numerous metabolic engineering approaches have been attempted to construct optimal microorganisms capable of co-fermenting mixed sugars simultaneously. Here, we present recent findings and breakthroughs in engineering yeast for improved ethanol production from mixed sugars. In particular, this review discusses new sugar transporters, various strategies for simultaneous co-fermentation of mixed sugars, and potential applications of co-fermentation for producing fuels and chemicals. Copyright © 2012 Elsevier Ltd. All rights reserved.

  3. Valorization of lignin and cellulose in acid-steam-exploded corn stover by a moderate alkaline ethanol post-treatment based on an integrated biorefinery concept.

    Yang, Sheng; Zhang, Yue; Yue, Wen; Wang, Wei; Wang, Yun-Yan; Yuan, Tong-Qi; Sun, Run-Cang

    2016-01-01

    Due to the unsustainable consumption of fossil resources, great efforts have been made to convert lignocellulose into bioethanol and commodity organic compounds through biological methods. The conversion of cellulose is impeded by the compactness of plant cell wall matrix and crystalline structure of the native cellulose. Therefore, appropriate pretreatment and even post-treatment are indispensable to overcome this problem. Additionally, an adequate utilization of coproduct lignin will be important for improving the economic viability of modern biorefinery industries. The effectiveness of moderate alkaline ethanol post-treatment on the bioconversion efficiency of cellulose in the acid-steam-exploded corn stover was investigated in this study. Results showed that an increase of the alcoholic sodium hydroxide (NaOH) concentration from 0.05 to 4% led to a decrease in the lignin content in the post-treated samples from 32.8 to 10.7%, while the cellulose digestibility consequently increased. The cellulose conversion of the 4% alcoholic NaOH integrally treated corn stover reached up to 99.3% after 72 h, which was significantly higher than that of the acid steam exploded corn stover without post-treatment (57.3%). In addition to the decrease in lignin content, an expansion of cellulose I lattice induced by the 4% alcoholic NaOH post-treatment played a significant role in promoting the enzymatic hydrolysis of corn stover. More importantly, the lignin fraction (AL) released during the 4% alcoholic NaOH post-treatment and the lignin-rich residue (EHR) remained after the enzymatic hydrolysis of the 4% alcoholic NaOH post-treated acid-steam-exploded corn stover were employed to synthesize lignin-phenol-formaldehyde (LPF) resins. The plywoods prepared with the resins exhibit satisfactory performances. An alkaline ethanol system with an appropriate NaOH concentration could improve the removal of lignin and modification of the crystalline structure of cellulose in acid

  4. A New Proposal of Cellulosic Ethanol to Boost Sugarcane Biorefineries: Techno-Economic Evaluation

    Juliana Q. Albarelli

    2014-01-01

    Full Text Available Commercial simulator Aspen Plus was used to simulate a biorefinery producing ethanol from sugarcane juice and second generation ethanol production using bagasse fine fraction composed of parenchyma cells (P-fraction. Liquid hot water and steam explosion pretreatment technologies were evaluated. The processes were thermal and water integrated and compared to a biorefinery producing ethanol from juice and sugarcane bagasse. The results indicated that after thermal and water integration, the evaluated processes were self-sufficient in energy demand, being able to sell the surplus electricity to the grid, and presented water intake inside the environmental limit for São Paulo State, Brazil. The processes that evaluated the use of the bagasse fine fraction presented higher economic results compared with the use of the entire bagasse. Even though, due to the high enzyme costs, the payback calculated for the biorefineries were higher than 8 years for all cases that considered second generation ethanol and the net present value for the investment was negative. The reduction on the enzyme load, in a way that the conversion rates could be maintained, is the limiting factor to make second generation ethanol competitive with the most immediate uses of bagasse: fuel for the cogeneration system to surplus electricity production.

  5. Production of Hydrogen from Bio-ethanol

    Fabrice Giroudiere; Christophe Boyer; Stephane His; Robert Sanger; Kishore Doshi; Jijun Xu

    2006-01-01

    IFP and HyRadix are collaborating in the development of a new hydrogen production system from liquid feedstock such as bio-ethanol. Reducing greenhouse gas (GHG) emissions along with high hydrogen yield are the key objectives. Market application of the system will be hydrogen refueling stations as well as medium scale hydrogen consumers including the electronics, metals processing, and oils hydrogenation industries. The conversion of bio-ethanol to hydrogen will be performed within a co-developed process including an auto-thermal reformer working under pressure. The technology will produce high-purity hydrogen with ultralow CO content. The catalytic auto-thermal reforming technology combines the exothermic and endothermic reaction and leads to a highly efficient heat integration. The development strategy to reach a high hydrogen yield target with the bio-ethanol hydrogen generator is presented. (authors)

  6. RECTIFIED ETHANOL PRODUCTION COST ANALYSIS

    Nikola J Budimir

    2011-01-01

    Full Text Available This paper deals with the impact of the most important factors of the total production costs in bioethanol production. The most influential factors are: total investment costs, price of raw materials (price of biomass, enzymes, yeast, and energy costs. Taking into account these factors, a procedure for estimation total production costs was establish. In order to gain insight into the relationship of production and selling price of bioethanol, price of bioethanol for some countries of the European Union and the United States are given.

  7. Comparison of Different Pretreatment Strategies for Ethanol Production of West African Biomass

    Thomsen, Sune Tjalfe; Gonzalez Londono, Jorge Enrique; Schmidt, Jens Ejbye

    2015-01-01

    husks, cocoa pods, maize cobs, maize stalks, rice straw, groundnut straw and oil palm empty fruit bunches. It was found that four biomass’ (plantain peelings, plantain trunks, maize cobs and maize stalks) were most promising for production of cellulosic ethanol with profitable enzymatic conversion......Pretreating lignocellulosic biomass for cellulosic ethanol production in a West African setting requires smaller scale and less capital expenditure compared to current state of the art. In the present study, three low-tech methods applicable for West African conditions, namely Boiling Pretreatment...... (BP), Soaking in Aqueous Ammonia (SAA) and White Rot Fungi pretreatment (WRF), were compared to the high-tech solution of hydrothermal pretreatment (HTT). The pretreatment methods were tested on 11 West African biomasses, i.e. cassava stalks, plantain peelings, plantain trunks, plantain leaves, cocoa...

  8. Market Opportunities for Cellulose Products From Combined Renewable Resources

    Zihare, Lauma; Blumberga, Dagnija

    2017-05-01

    This study investigates available resources that has not been used or is used with low added value, such as woody crops, forest residues and invasive species possibilities in case of cellulosic products. Main aspect is this study is market outlook, to see if the products can have positive market sales if produced. Resource have been selected by availability and current usage and properties they contain. Products have been chosen the most basic, to see is there possibility to enter an existing cellulose product markets. GE/McKinsey matrix have been used for clear visual decision making. The results show that only two out of seven products has a potential in international market.

  9. Ethanol Production from Different Intermediates of Sugar Beet Processing

    Mladen Pavlečić; Ivna Vrana; Kristijan Vibovec; Mirela Ivančić Šantek; Predrag Horvat; Božidar Šantek

    2010-01-01

    In this investigation, the production of ethanol from the raw sugar beet juice and raw sugar beet cossettes has been studied. For ethanol production from the raw sugar beet juice, batch and fed-batch cultivation techniques in the stirred tank bioreactor were used, while batch ethanol production from the raw sugar beet cossettes was carried out in horizontal rotating tubular bioreactor (HRTB). In both cases, Saccharomyces cerevisiae was used as a production microorganism. During batch ethanol ...

  10. Bacterial cellulose biosynthesis: diversity of operons, subunits, products and functions

    Römling, Ute; Galperin, Michael Y.

    2015-01-01

    Summary Recent studies of bacterial cellulose biosynthesis, including structural characterization of a functional cellulose synthase complex, provided the first mechanistic insight into this fascinating process. In most studied bacteria, just two subunits, BcsA and BcsB, are necessary and sufficient for the formation of the polysaccharide chain in vitro. Other subunits – which differ among various taxa – affect the enzymatic activity and product yield in vivo by modulating expression of biosynthesis apparatus, export of the nascent β-D-glucan polymer to the cell surface, and the organization of cellulose fibers into a higher-order structure. These auxiliary subunits play key roles in determining the quantity and structure of the resulting biofilm, which is particularly important for interactions of bacteria with higher organisms that lead to rhizosphere colonization and modulate virulence of cellulose-producing bacterial pathogens inside and outside of host cells. Here we review the organization of four principal types of cellulose synthase operons found in various bacterial genomes, identify additional bcs genes that encode likely components of the cellulose biosynthesis and secretion machinery, and propose a unified nomenclature for these genes and subunits. We also discuss the role of cellulose as a key component of biofilms formed by a variety of free-living and pathogenic bacteria and, for the latter, in the choice between acute infection and persistence in the host. PMID:26077867

  11. Co-production of bio-ethanol, electricity and heat from biomass residues

    Reith, J.H.; Den Uil, H.; Van Veen, H. [ECN Biomass, Petten (Netherlands); De Laat, W.T.A.M.; Niessen, J.J. [Royal Nedalco, Bergen op Zoom (Netherlands); De Jong, E.; Elbersen, H.W.; Weusthuis, R. [Agrotechnological Research Institute ATO, BU Renewable Resources, Wageningen (Netherlands); Van Dijken, J.P.; Raamsdonk, L. [Delft University of Technology, Delft (Netherlands)

    2002-07-01

    The use of lignocellulose biomass residues as a feedstock offers good perspectives for large scale production of fuel ethanol at competitive costs. An evaluation was performed to assess the international status of lignocellulose-to-bioethanol technology and the economical and ecological system performance, to identify RandD approaches for further development. Deriving fermentable sugars from the hemicellulose and cellulose fractions of lignocellulose materials via suitable pretreatment and enzymatic cellulose hydrolysis is a critical RandD issue. Further development of pretreatment via mild, low temperature alkaline extraction or weak acid hydrolysis using CO2, dissolved in pressurized hot water ('carbonic acid process') shows good perspectives. Enzymatic cellulose hydrolysis with the currently available industrial cellulases accounts for 36-45% of ethanol production costs. At least a 10-fold increase of cellulase cost-effectiveness is required. Despite substantial RandD efforts, no suitable fermentation system is currently available for the fermentation of pentoses (mainly xylose) from the hemicellulose fraction. Several strains of anaerobic, thermophilic bacteria are able to convert all (hemi)cellulose components into ethanol. Follow-up RandD will focus on isolation of suitable strain(s) from this group. The system evaluation shows a 40-55% energetic efficiency (LHV basis) for conversion of lignocellulose feedstocks to ethanol. Thermal conversion of non-fermentable residues (mainly lignin) in a Biomass-Integrated-Gasifier/Combined Cycle (BIG/CC) system can provide the total steam and electricity requirement for the production process and an electricity surplus for export to the grid, giving a total system efficiency of 56-68%. Water consumption in the process (28-54 liter water/liter ethanol) is much higher than in current ethanol production (lo-15 l/l ethanol). The large amount of process water (used in the pretreatment and cellulose hydrolysis

  12. Production of ethanol from hemicellulose fraction of cocksfoot grass using pichia stipitis

    Njoku, Stephen Ikechukwu; Iversen, Jens Asmus; Uellendahl, Hinrich

    2013-01-01

    liquid hydrolysate to ethanol is essential for economically feasible cellulosic ethanol processes. Fermentation of the separated hemicellulose liquid hydrolysates obtained after the WEx pretreatment was done by Pichia stipitis CBS 6054 (Scheffersomyces stipitis). Results: The fermentation of the WEx...

  13. Process and technoeconomic analysis of leading pretreatment technologies for lignocellulosic ethanol production using switchgrass.

    Tao, Ling; Aden, Andy; Elander, Richard T; Pallapolu, Venkata Ramesh; Lee, Y Y; Garlock, Rebecca J; Balan, Venkatesh; Dale, Bruce E; Kim, Youngmi; Mosier, Nathan S; Ladisch, Michael R; Falls, Matthew; Holtzapple, Mark T; Sierra, Rocio; Shi, Jian; Ebrik, Mirvat A; Redmond, Tim; Yang, Bin; Wyman, Charles E; Hames, Bonnie; Thomas, Steve; Warner, Ryan E

    2011-12-01

    Six biomass pretreatment processes to convert switchgrass to fermentable sugars and ultimately to cellulosic ethanol are compared on a consistent basis in this technoeconomic analysis. The six pretreatment processes are ammonia fiber expansion (AFEX), dilute acid (DA), lime, liquid hot water (LHW), soaking in aqueous ammonia (SAA), and sulfur dioxide-impregnated steam explosion (SO(2)). Each pretreatment process is modeled in the framework of an existing biochemical design model so that systematic variations of process-related changes are consistently captured. The pretreatment area process design and simulation are based on the research data generated within the Biomass Refining Consortium for Applied Fundamentals and Innovation (CAFI) 3 project. Overall ethanol production, total capital investment, and minimum ethanol selling price (MESP) are reported along with selected sensitivity analysis. The results show limited differentiation between the projected economic performances of the pretreatment options, except for processes that exhibit significantly lower monomer sugar and resulting ethanol yields. Copyright © 2011 Elsevier Ltd. All rights reserved.

  14. Optimizing cellulose fibrillation for the production of cellulose nanofibrils by a disk grinder

    Chuanshuang Hu; Yu Zhao; Kecheng Li; J.Y. Zhu; Roland Gleisner

    2015-01-01

    The fibrillation of a bleached kraft eucalyptus pulp was investigated by means of a laboratory-scale disk grinder for the production of cellulose nanofibrils (CNF), while the parameters disk rotating speed, solid loading, and fibrillation duration were varied. The cumulative energy consumption was monitored during fibrillation. The degree of polymerization (DP) and...

  15. Ethanol production from Sorghum bicolor using both separate and ...

    increase the monomeric sugar during enzymatic hydrolysis and it has been observed that the addition of these surfactants contributed significantly in cellulosic conversion but no effect was shown on hemicellulosic hydrolysis. Fermentability of hydrolyzate was tested using Saccharomyces cerevisiae Ethanol RedTM and it ...

  16. Potential feedstock sources for ethanol production in Florida

    Rahmani, Mohammad [Univ. of Florida, Gainesville, FL (United States); Hodges, Alan [Univ. of Florida, Gainesville, FL (United States)

    2015-10-01

    This study presents information on the potential feedstock sources that may be used for ethanol production in Florida. Several potential feedstocks for fuel ethanol production in Florida are discussed, such as, sugarcane, corn, citrus byproducts and sweet sorghum. Other probable impacts need to be analyzed for sugarcane to ethanol production as alternative uses of sugarcane may affect the quantity of sugar production in Florida. While citrus molasses is converted to ethanol as an established process, the cost of ethanol is higher, and the total amount of citrus molasses per year is insignificant. Sorghum cultivars have the potential for ethanol production. However, the agricultural practices for growing sweet sorghum for ethanol have not been established, and the conversion process must be tested and developed at a more expanded level. So far, only corn shipped from other states to Florida has been considered for ethanol production on a commercial scale. The economic feasibility of each of these crops requires further data and technical analysis.

  17. Production of Biocellulosic Ethanol from Wheat Straw

    Ismail

    2012-01-01

    Full Text Available Wheat straw is an abundant lignocellulosic feedstock in many parts of the world, and has been selected for producing ethanol in an economically feasible manner. It contains a mixture of sugars (hexoses and pentoses.Two-stage acid hydrolysis was carried out with concentrates of perchloric acid, using wheat straw. The hydrolysate was concentrated by vacuum evaporation to increase the concentration of fermentable sugars, and was detoxified by over-liming to decrease the concentration of fermentation inhibitors. After two-stage acid hydrolysis, the sugars and the inhibitors were measured. The ethanol yields obtained from by converting hexoses and pentoses in the hydrolysate with the co-culture of Saccharomyces cerevisiae and Pichia stipites were higher than the ethanol yields produced with a monoculture of S. cerevisiae. Various conditions for hysdrolysis and fermentation were investigated. The ethanol concentration was 11.42 g/l in 42 h of incubation, with a yield of 0.475 g/g, productivity of 0.272 gl ·h, and fermentation efficiency of 92.955 %, using a co-culture of Saccharomyces cerevisiae and Pichia stipites

  18. Ethanol production from rape straw: Part of an oilseed rape biorefinery

    Arvaniti, E

    2010-12-15

    Agricultural residues from rapeseed biodiesel industry (rapeseed cake, rape straw, crude glycerol), which represent the 82%wt. of the oilseed rape, currently have only low-grade applications in the market. For this, a scenario was built on exploiting qualities of rapeseed biodiesel residues for forming added-value products, and expanding and upgrading an existing biodiesel plant, to an oilseed rape biorefinery by 2020 in European ground. Selection of products was based on a technological feasibility study given the time frame, while priority was given to Low-Value-High-Volume readily marketed products, like production of energy and feed. Products selected except rapeseed biodiesel, were ethanol, biogas, enzymes energy, chemical building blocks, and superior quality animal fodder. The production lines were analyzed and prospects for 2020 were projected on a critical basis. Particular merit was given to two products, ethanol from cellulose, and cellulolytic enzymes from rape straw. Cellulosic ethanol from rape straw was optimized for all production steps, i.e. for thermo-chemical pretreatment, enzyme hydrolysis, and fermentation of C6 sugars. Thermo-chemical pretreatment was studied with Wet oxidation technique at different conditions of temperature, reaction time, and oxygen pressure, but also factors like pre-soaking straw in warm water, or recycling liquid were also studied. Wet oxidation has been extensively tested in the past for different substrates, and gives promising results with indicators that are important for cellulosic ethanol production; C6 sugars recovery, high digestibility for enzymes, and limited formed degradation products. Here, optimal pretreatment conditions for rape straw were first presoaking rape straw at 80 deg. C for 20 minutes, and then wet-oxidize with 12 bar of oxygen at 205 deg. C for 3 minutes. Recovery of cellulose and hemicellulose under these conditions was 105% and 106% respectively, while recovery of lignin was 86%. When this

  19. Ethanol production from rape straw: Part of an oilseed rape biorefinery

    Arvaniti, E.

    2010-12-15

    Agricultural residues from rapeseed biodiesel industry (rapeseed cake, rape straw, crude glycerol), which represent the 82%wt. of the oilseed rape, currently have only low-grade applications in the market. For this, a scenario was built on exploiting qualities of rapeseed biodiesel residues for forming added-value products, and expanding and upgrading an existing biodiesel plant, to an oilseed rape biorefinery by 2020 in European ground. Selection of products was based on a technological feasibility study given the time frame, while priority was given to Low-Value-High-Volume readily marketed products, like production of energy and feed. Products selected except rapeseed biodiesel, were ethanol, biogas, enzymes energy, chemical building blocks, and superior quality animal fodder. The production lines were analyzed and prospects for 2020 were projected on a critical basis. Particular merit was given to two products, ethanol from cellulose, and cellulolytic enzymes from rape straw. Cellulosic ethanol from rape straw was optimized for all production steps, i.e. for thermo-chemical pretreatment, enzyme hydrolysis, and fermentation of C6 sugars. Thermo-chemical pretreatment was studied with Wet oxidation technique at different conditions of temperature, reaction time, and oxygen pressure, but also factors like pre-soaking straw in warm water, or recycling liquid were also studied. Wet oxidation has been extensively tested in the past for different substrates, and gives promising results with indicators that are important for cellulosic ethanol production; C6 sugars recovery, high digestibility for enzymes, and limited formed degradation products. Here, optimal pretreatment conditions for rape straw were first presoaking rape straw at 80 deg. C for 20 minutes, and then wet-oxidize with 12 bar of oxygen at 205 deg. C for 3 minutes. Recovery of cellulose and hemicellulose under these conditions was 105% and 106% respectively, while recovery of lignin was 86%. When this

  20. Xylose isomerase improves growth and ethanol production rates from biomass sugars for both Saccharomyces pastorianus and Saccharomyces cerevisiae.

    Miller, Kristen P; Gowtham, Yogender Kumar; Henson, J Michael; Harcum, Sarah W

    2012-01-01

    The demand for biofuel ethanol made from clean, renewable nonfood sources is growing. Cellulosic biomass, such as switch grass (Panicum virgatum L.), is an alternative feedstock for ethanol production; however, cellulosic feedstock hydrolysates contain high levels of xylose, which needs to be converted to ethanol to meet economic feasibility. In this study, the effects of xylose isomerase on cell growth and ethanol production from biomass sugars representative of switch grass were investigated using low cell density cultures. The lager yeast species Saccharomyces pastorianus was grown with immobilized xylose isomerase in the fermentation step to determine the impact of the glucose and xylose concentrations on the ethanol production rates. Ethanol production rates were improved due to xylose isomerase; however, the positive effect was not due solely to the conversion of xylose to xylulose. Xylose isomerase also has glucose isomerase activity, so to better understand the impact of the xylose isomerase on S. pastorianus, growth and ethanol production were examined in cultures provided fructose as the sole carbon. It was observed that growth and ethanol production rates were higher for the fructose cultures with xylose isomerase even in the absence of xylose. To determine whether the positive effects of xylose isomerase extended to other yeast species, a side-by-side comparison of S. pastorianus and Saccharomyces cerevisiae was conducted. These comparisons demonstrated that the xylose isomerase increased ethanol productivity for both the yeast species by increasing the glucose consumption rate. These results suggest that xylose isomerase can contribute to improved ethanol productivity, even without significant xylose conversion. Copyright © 2012 American Institute of Chemical Engineers (AIChE).

  1. Performance of CSTR-EGSB-SBR system for treating sulfate-rich cellulosic ethanol wastewater and microbial community analysis.

    Shan, Lili; Zhang, Zhaohan; Yu, Yanling; Ambuchi, John Justo; Feng, Yujie

    2017-06-01

    Performance and microbial community composition were evaluated in a two-phase anaerobic and aerobic system treating sulfate-rich cellulosic ethanol wastewater (CEW). The system was operated at five different chemical oxygen demand (COD)/SO 4 2- ratios (63.8, 26.3, 17.8, 13.7, and 10.7). Stable performance was obtained for total COD removal efficiency (94.5%), sulfate removal (89.3%), and methane production rate (11.5 L/day) at an organic loading rate of 32.4 kg COD/(m 3 ·day). The acidogenic reactor made a positive contribution to net VFAs production (2318.1 mg/L) and sulfate removal (60.9%). Acidogenic bacteria (Megasphaera, Parabacteroides, unclassified Ruminococcaceae spp., and Prevotella) and sulfate-reducing bacteria (Butyrivibrio, Megasphaera) were rich in the acidogenic reactor. In the methanogenic reactor, high diversity of microorganisms corresponded with a COD removal contribution of 83.2%. Moreover, methanogens (Methanosaeta) were predominant, suggesting that these organisms played an important role in the acetotrophic methanogenesis pathway. The dominant aerobic bacteria (Truepera) appeared to have been responsible for the COD removal of the SBR. These results indicate that dividing the sulfate reduction process could effectively minimize sulfide toxicity, which is important for the successful operation of system treating sulfate-rich CEW.

  2. The greenhouse gas emissions performance of cellulosic ethanol supply chains in Europe

    Bauen Ausilio

    2009-08-01

    Full Text Available Abstract Background Calculating the greenhouse gas savings that may be attributed to biofuels is problematic because production systems are inherently complex and methods used to quantify savings are subjective. Differing approaches and interpretations have fuelled a debate about the environmental merit of biofuels, and consequently about the level of policy support that can be justified. This paper estimates and compares emissions from plausible supply chains for lignocellulosic ethanol production, exemplified using data specific to the UK and Sweden. The common elements that give rise to the greatest greenhouse gas emissions are identified and the sensitivity of total emissions to variations in these elements is estimated. The implications of including consequential impacts including indirect land-use change, and the effects of selecting alternative allocation methods on the interpretation of results are discussed. Results We find that the most important factors affecting supply chain emissions are the emissions embodied in biomass production, the use of electricity in the conversion process and potentially consequential impacts: indirect land-use change and fertiliser replacement. The large quantity of electricity consumed during enzyme manufacture suggests that enzymatic conversion processes may give rise to greater greenhouse gas emissions than the dilute acid conversion process, even though the dilute acid process has a somewhat lower ethanol yield. Conclusion The lignocellulosic ethanol supply chains considered here all lead to greenhouse gas savings relative to gasoline An important caveat to this is that if lignocellulosic ethanol production uses feedstocks that lead to indirect land-use change, or other significant consequential impacts, the benefit may be greatly reduced. Co-locating ethanol, electricity generation and enzyme production in a single facility may improve performance, particularly if this allows the number of energy

  3. Degradation of cellulosic biomass and its subsequent utilization for the production of chemical feedstocks. Progress report, March 1-August 31, 1980

    Wang, D. I.C.

    1980-09-01

    Progress is reported in this coordinated research program to effect the microbiological degradation of cellulosic biomass by anaerobic microorganisms possessing cellulolytic enzymes. Three main areas of research are discussed: increasing enzyme levels through genetics, mutations, and genetic manipulation; the direct conversion of cellulosic biomass to liquid fuel (ethanol); and the production of chemical feedstocks from biomass (acrylic acid, acetone/butanol, and acetic acid). (DMC)

  4. Production of bio ethanol from waste potatoes

    Jaber Noufal, Mohamad; Li, Baizhan; Maalla, Zena Ali

    2017-03-01

    In this research, production of ethanol from waste potatoes fermentation was studied using Saccharomyces cerevisiae. Potato Flour prepared from potato tubers after cooking and drying at 85°C. A homogenous slurry of potato flour prepared in water at solid-liquid ratio 1:10. Liquefaction of potato starch slurry was done with α-amylase at 80°C for 40 min followed by saccharification process which was done with glucoamylase at 65°C for two hr. Fermentation of hydrolysate with Saccharomyces cerevisiae at 35°C for two days resulted in the production of 33 g/l ethanol. The following parameters have been analysed: temperature, time of fermentation and pH. It found that Saccharification process is affected by enzyme Amylase 300 concentration and concentration of 1000μl/100ml gives the efficient effect of the process. The best temperature for fermentation process was found to be about 35°C. Also, it noticed that ethanol production increased as a time of fermentation increased but after 48 hr further growth in fermentation time did not have an appreciable effect. Finally, the optimal value of pH for fermentation process was about 5 to 6.

  5. Ethanol extract grapefruit peel ( Citrus maxima Murr.) gel formulations with gelling agent durian seed gum and carboxy methyl cellulose

    Nazliniwaty; Karsono; Zebua, Nilsya Febrika; Nerdy

    2017-01-01

    This research aims to investigate the best gel formula of grapefruit ethanol extracts (Citrus maxima Murr.) with gelling agent combination durian seed gum and carboxy methyl cellulose (CMC). Durian seed gum was isolated with centrifuge and then combined with CMC-Na in five formulas. Evaluation material of topical gel that is its homogeneity, pH, stability testing, and irritation of the volunteers. All formula gel preparations its ...

  6. Improved ethanol production at high temperature by consolidated bioprocessing using Saccharomyces cerevisiae strain engineered with artificial zinc finger protein.

    Khatun, M Mahfuza; Yu, Xinshui; Kondo, Akihiko; Bai, Fengwu; Zhao, Xinqing

    2017-12-01

    In this work, the consolidated bioprocessing (CBP) yeast Saccharomyces cerevisiae MNII/cocδBEC3 was transformed by an artificial zinc finger protein (AZFP) library to improve its thermal tolerance, and the strain MNII-AZFP with superior growth at 42°C was selected. Improved degradation of acid swollen cellulose by 45.9% led to an increase in ethanol production, when compared to the control strain. Moreover, the fermentation of Jerusalem artichoke stalk (JAS) by MNII-AZFP was shortened by 12h at 42°C with a concomitant improvement in ethanol production. Comparative transcriptomics analysis suggested that the AZFP in the mutant exerted beneficial effect by modulating the expression of multiple functional genes. These results provide a feasible strategy for efficient ethanol production from JAS and other cellulosic biomass through CBP based-fermentation at elevated temperatures. Copyright © 2017 Elsevier Ltd. All rights reserved.

  7. Techno-economic analysis of fuel ethanol production from cassava ...

    Moncada Botero, J. (Jonathan)

    Key words: Fuel-ethanol, cassava, Tanzania, process modelling. INTRODUCTION ..... mathematical calculations such as Matlab, Octave and Polymath were also ... models. To start the different simulation procedures in ethanol production, a.

  8. Bio-Ethanol Production from Poultry Manure

    john

    ethanol. Fuel ethanol is known as bio-ethanol, since it is produced from plant materials by biological processes. Bioethanol is mainly produced by fermentation of sugar containing crops like corn, maize, wheat, sugar cane, sugar beet, potatoes, ...

  9. Approaching zero cellulose loss in cellulose nanocrystal (CNC) production: recovery and characterization of cellulosic solid residues (CSR) and CNC

    Q.Q. Wang; J.Y. Zhu; R.S. Reiner; S.P. Verrill; U. Baxa; S.E. McNeil

    2012-01-01

    This study demonstrated the potential of simultaneously recovering cellulosic solid residues (CSR) and producing cellulose nanocrystals (CNCs) by strong sulfuric acid hydrolysis to minimize cellulose loss to near zero. A set of slightly milder acid hydrolysis conditions than that considered as “optimal” were used to significantly minimize the degradation of cellulose...

  10. Bioconversion of cellulose to liquid fuel (ethanol). Final report, Stage 2, 1983-06-30

    Hahn-Haegerdal, B

    1983-01-01

    The process routes of the conversion have been investigated. The material which contains lignocellulose should be pretreated, and the separate processes are to be integrated. The price of raw materials and enzymes influences the process economy. The efficiency of biocatalysts on fermentation and saccharification are being studied and the reuse of enzymes is discussed. The process for the production of ethanol out of lignocellulose is shown to be very complicated. The optimization of the process will necessitate computerized simulation.

  11. Structural differences of xylans affect their interaction with cellulose

    Kabel, M.A.; Borne, van den H.; Vincken, J.P.; Voragen, A.G.J.; Schols, H.A.

    2007-01-01

    The affinity of xylan to cellulose is an important aspect of many industrial processes, e.g. production of cellulose, paper making and bio-ethanol production. However, little is known about the adsorption of structurally different xylans to cellulose. Therefore, the adsorption of various xylans to

  12. A lignocellulosic ethanol strategy via nonenzymatic sugar production: process synthesis and analysis.

    Han, Jeehoon; Luterbacher, Jeremy S; Alonso, David Martin; Dumesic, James A; Maravelias, Christos T

    2015-04-01

    The work develops a strategy for the production of ethanol from lignocellulosic biomass. In this strategy, the cellulose and hemicellulose fractions are simultaneously converted to sugars using a γ-valerolactone (GVL) solvent containing a dilute acid catalyst. To effectively recover GVL for reuse as solvent and biomass-derived lignin for heat and power generation, separation subsystems, including a novel CO2-based extraction for the separation of sugars from GVL, lignin and humins have been designed. The sugars are co-fermented by yeast to produce ethanol. Furthermore, heat integration to reduce utility requirements is performed. It is shown that this strategy leads to high ethanol yields and the total energy requirements could be satisfied by burning the lignin. The integrated strategy using corn stover feedstock leads to a minimum selling price of $5 per gallon of gasoline equivalent, which suggests that it is a promising alternative to current biofuels production approaches. Copyright © 2015 Elsevier Ltd. All rights reserved.

  13. Pectin-rich biomass as feedstock for fuel ethanol production.

    Edwards, Meredith C; Doran-Peterson, Joy

    2012-08-01

    The USA has proposed that 30 % of liquid transportation fuel be produced from renewable resources by 2030 (Perlack and Stokes 2011). It will be impossible to reach this goal using corn kernel-based ethanol alone. Pectin-rich biomass, an under-utilized waste product of the sugar and juice industry, can augment US ethanol supplies by capitalizing on this already established feedstock. Currently, pectin-rich biomass is sold (at low value) as animal feed. This review focuses on the three most studied types of pectin-rich biomass: sugar beet pulp, citrus waste and apple pomace. Fermentations of these materials have been conducted with a variety of ethanologens, including yeasts and bacteria. Escherichia coli can ferment a wide range of sugars including galacturonic acid, the primary component of pectin. However, the mixed acid metabolism of E. coli can produce unwanted side products. Saccharomyces cerevisiae cannot naturally ferment galacturonic acid nor pentose sugars but has a homoethanol pathway. Erwinia chrysanthemi is capable of degrading many of the cell wall components of pectin-rich materials, including pectin. Klebsiella oxytoca can metabolize a diverse array of sugars including cellobiose, one degradation product of cellulose. However, both E. chrysanthemi and K. oxytoca produce side products during fermentation, similar to E. coli. Using pectin-rich residues from industrial processes is beneficial because the material is already collected and partially pretreated to facilitate enzymatic deconstruction of the plant cell walls. Using biomass already produced for other purposes is an attractive practice because fewer greenhouse gases (GHG) will be anticipated from land-use changes.

  14. Pectin-rich biomass as feedstock for fuel ethanol production

    Edwards, Meredith C.; Doran-Peterson, Joy [Georgia Univ., Athens, GA (United States). Dept. of Microbiology

    2012-08-15

    The USA has proposed that 30 % of liquid transportation fuel be produced from renewable resources by 2030 (Perlack and Stokes 2011). It will be impossible to reach this goal using corn kernel-based ethanol alone. Pectin-rich biomass, an under-utilized waste product of the sugar and juice industry, can augment US ethanol supplies by capitalizing on this already established feedstock. Currently, pectin-rich biomass is sold (at low value) as animal feed. This review focuses on the three most studied types of pectin-rich biomass: sugar beet pulp, citrus waste and apple pomace. Fermentations of these materials have been conducted with a variety of ethanologens, including yeasts and bacteria. Escherichia coli can ferment a wide range of sugars including galacturonic acid, the primary component of pectin. However, the mixed acid metabolism of E. coli can produce unwanted side products. Saccharomyces cerevisiae cannot naturally ferment galacturonic acid nor pentose sugars but has a homoethanol pathway. Erwinia chrysanthemi is capable of degrading many of the cell wall components of pectin-rich materials, including pectin. Klebsiella oxytoca can metabolize a diverse array of sugars including cellobiose, one degradation product of cellulose. However, both E. chrysanthemi and K. oxytoca produce side products during fermentation, similar to E. coli. Using pectin-rich residues from industrial processes is beneficial because the material is already collected and partially pretreated to facilitate enzymatic deconstruction of the plant cell walls. Using biomass already produced for other purposes is an attractive practice because fewer greenhouse gases (GHG) will be anticipated from land-use changes. (orig.)

  15. Glucosidase: microbial production and effect on enzymatic hydrolysis of cellulose

    Sternberg, D

    1977-01-01

    The enzymic conversion of cellulose is catalyzed by a multiple enzyme system. The Trichoderma enzyme system has insufficient ..beta..-glucosidase (EC 3.2.1.21) activity for the practical saccharification of cellulose. Aspergillus niger and A. phoenicis were superior producers of ..beta.. glucosidase and a method for production of this enzyme in liquid culture is presented. When Trichoderma cellulase preparations are supplemented with ..beta.. glucosidase from Aspergullus during practical saccharifications glucose is the predominant product and the rate of saccharification is significantly increased. The stimulatory effect of ..beta.. glucosidase appears to be due to the removal of inhibitory levels of cellobiose.

  16. Assessment of cellulose purification methods from the residue of enzymatic hydrolysis of sugarcane bagasse for the production of cellulose nanocrystals

    Camargo, Lais Angelice de; Farinas, Cristiane Sanchez; Marconcini, José Manoel; Mattoso, Luiz Henrique Capparelli; Pereira, Sandra Cerqueira

    2016-01-01

    Full text: Over the years, there is a growing trend in the reuse of residues from the agricultural industries due to social, environmental and economic demands. The production of Brazilian sugarcane in the 2014/15 season was more than 640 million tons, estimating that one third of this total is bagasse [1]. After enzymatic hydrolysis of bagasse in order to give the 2G ethanol, remains a solid fibrous residue which can be repurposed in other processes. This study evaluated four methods for the purification of the resulting solid fibrous residue from the enzymatic hydrolysis process of bagasse, with the intention of obtaining cellulose. Measurements of the crystallinity index (CI) of the cellulose contained in the samples were determined using X-ray Diffraction (XRD). The enzymatic hydrolysis of generates a fibrous solid residue with contents of lignin and cellulose. This residue was subjected to four purification methods: I) 100 mL of NaOH (5%, w/w) at 55 °C was added to 5 g of residue and 43 mL of H 2 O 2 (35%, v/v) under stirring for 1.5 hours; II) the same procedure was repeated on the resulting material from I; III) 105 mL of solution 10:1 (ν/ν) of CH 3 COOH and HNO 3 at 60 °C was added to 5 g of residue under stirring for 30 minutes; IV) reaction with a solution composed of 1 ml of CH 3 COOH and 2.5 g of NaClO 2 at 70 °C under stirring for 1 hour and after that time, the procedure was repeated twice and then the solution was kept under stirring for further 3 hours. The crystallinity indexes found for the purification procedures were: I) 81.7%; II) 83.2%; III) 52.1% e IV) 77.2%. The best result was found for the material subjected to the method II. This process (II) generated a material composed of high content of crystalline cellulose. References: [1] CONAB (National Supply Company), 2015. (author)

  17. Application of Box-Behnken Design in Optimization of Glucose Production from Oil Palm Empty Fruit Bunch Cellulose

    Satriani Aga Pasma

    2013-01-01

    Full Text Available Oil palm empty fruit bunch fiber (OPEFB is a lignocellulosic waste from palm oil mills. It contains mainly cellulose from which glucose can be derived to serve as raw materials for valuable chemicals such as succinic acid. A three-level Box-Behnken design combined with the canonical and ridge analysis was employed to optimize the process parameters for glucose production from OPEFB cellulose using enzymatic hydrolysis. Organosolv pretreatment was used to extract cellulose from OPEFB using ethanol and water as the solvents. The extracted cellulose was characterized by thermogravimetric analysis, FTIR spectroscopy, and field emission scanning electron microscopy. Hydrolysis parameters including amount of enzyme, amount of cellulose, and reaction time were investigated. The experimental results were fitted with a second-order polynomial equation by a multiple regression analysis and found that more than 97% of the variations could be predicted by the models. Using the ridge analysis, the optimal conditions reaction time found for the production of glucose was 76 hours and 30 min, whereas the optimum amount of enzyme and cellulose was 0.5 mL and 0.9 g, respectively. Under these optimal conditions, the corresponding response value predicted for glucose concentration was 169.34 g/L, which was confirmed by validation experiments.

  18. Market for ethanol feed joint products

    Hertzmark, D.; Gould, B.

    1979-10-01

    This report presents results of econometric estimations and mathematical simulations of markets for joint feed products of motor ethanol. The major issues considered are the nature of current market price relationships, effects on prices, including feed substitutes prices, and effects of demands for increased use of distillers' grains and gluten meal. The econometric section shows that soybean meal was by far the dominant force in the pricing of the two products. However, neither one could be adequately explained without the inclusion of corn in the estimating equations. Later research shows that this was due to the importance of both feeds for metabolizable energy as well as for protein in livestock diets. Current ration formulations would require some discounting of the value of the protein content of the two feeds. Careful siting of the ethanol facilities, and flexible design of the plants so that a maximum number of products may be extracted from the feedstock, seem necessary. Finally, the analysis indicates that substitution in animal diets of these joint products for the corn or milo used originally requires that additional energy be supplied to the animal by some type of forage crop. This implies that additional land may be required for energy production, for such marginal crops as hay and alfalfa, rather than for row crops.

  19. Advances in cellulosic conversion to fuels: engineering yeasts for cellulosic bioethanol and biodiesel production.

    Ko, Ja Kyong; Lee, Sun-Mi

    2018-04-01

    Cellulosic fuels are expected to have great potential industrial applications in the near future, but they still face technical challenges to become cost-competitive fuels, thus presenting many opportunities for improvement. The economical production of viable biofuels requires metabolic engineering of microbial platforms to convert cellulosic biomass into biofuels with high titers and yields. Fortunately, integrating traditional and novel engineering strategies with advanced engineering toolboxes has allowed the development of more robust microbial platforms, thus expanding substrate ranges. This review highlights recent trends in the metabolic engineering of microbial platforms, such as the industrial yeasts Saccharomyces cerevisiae and Yarrowia lipolytica, for the production of renewable fuels. Copyright © 2017 Elsevier Ltd. All rights reserved.

  20. Composition of corn dry-grind ethanol by-products: DDGS, wet cake, and thin stillage.

    Kim, Youngmi; Mosier, Nathan S; Hendrickson, Rick; Ezeji, Thaddeus; Blaschek, Hans; Dien, Bruce; Cotta, Michael; Dale, Bruce; Ladisch, Michael R

    2008-08-01

    DDGS and wet distillers' grains are the major co-products of the dry grind ethanol facilities. As they are mainly used as animal feed, a typical compositional analysis of the DDGS and wet distillers' grains mainly focuses on defining the feedstock's nutritional characteristics. With an increasing demand for fuel ethanol, the DDGS and wet distillers' grains are viewed as a potential bridge feedstock for ethanol production from other cellulosic biomass. The introduction of DDGS or wet distillers' grains as an additional feed to the existing dry grind plants for increased ethanol yield requires a different approach to the compositional analysis of the material. Rather than focusing on its nutritional value, this new approach aims at determining more detailed chemical composition, especially on polymeric sugars such as cellulose, starch and xylan, which release fermentable sugars upon enzymatic hydrolysis. In this paper we present a detailed and complete compositional analysis procedure suggested for DDGS and wet distillers' grains, as well as the resulting compositions completed by three different research groups. Polymeric sugars, crude protein, crude oil and ash contents of DDGS and wet distillers' grains were accurately and reproducibly determined by the compositional analysis procedure described in this paper.

  1. Pretreatment of Reed by Wet Oxidation and Subsequent Utilization of the Pretreated Fibers for Ethanol Production

    Szijarto, Nora; Kádár, Zsófia; Varga, Eniko

    2009-01-01

    lignocelluloses usually do. In the present study, wet oxidation was investigated as the pretreatment method to enhance the enzymatic digestibility of reed cellulose to soluble sugars and thus improve the convertibility of reed to ethanol. The most effective treatment increased the digestibility of reed cellulose...... of cellulose to glucose was 82.4%. Simultaneous saccharification and fermentation of pretreated solids resulted in a final ethanol concentration as high as 8.7 g/L, yielding 73% of the theoretical....

  2. Engineering control of bacterial cellulose production using a genetic toolkit and a new cellulose-producing strain

    Florea, Michael; Hagemann, Henrik; Santosa, Gabriella; Micklem, Chris N.; Spencer-Milnes, Xenia; de Arroyo Garcia, Laura; Paschou, Despoina; Lazenbatt, Christopher; Kong, Deze; Chughtai, Haroon; Jensen, Kirsten; Freemont, Paul S.; Kitney, Richard; Reeve, Benjamin; Ellis, Tom

    2016-01-01

    Bacterial cellulose is a strong and ultrapure form of cellulose produced naturally by several species of the Acetobacteraceae. Its high strength, purity, and biocompatibility make it of great interest to materials science; however, precise control of its biosynthesis has remained a challenge for biotechnology. Here we isolate a strain of Komagataeibacter rhaeticus (K. rhaeticus iGEM) that can produce cellulose at high yields, grow in low-nitrogen conditions, and is highly resistant to toxic chemicals. We achieved external control over its bacterial cellulose production through development of a modular genetic toolkit that enables rational reprogramming of the cell. To further its use as an organism for biotechnology, we sequenced its genome and demonstrate genetic circuits that enable functionalization and patterning of heterologous gene expression within the cellulose matrix. This work lays the foundations for using genetic engineering to produce cellulose-based materials, with numerous applications in basic science, materials engineering, and biotechnology. PMID:27247386

  3. Optimization of fermentation conditions for ethanol production from whey

    Castillo, F J; Izaguirre, M F; Michelena, V; Moreno, B

    1982-01-01

    Optimal conditions for ethanol production in 7% whey solutions by the yeast Candida pseudotropicalis ATCC 8619 included an initial pH of 4.57 and 30 degrees. Complete fermentation of the available lactose took place without supplementary nutrients; additions of N and P salts, yeast extract, or corn steep liquor resulted in increased yeast production and lower ethanol yields. A possible correlation was observed between increases in yeast inocula and lactose utilization and ethanol production rates; 8.35 g ethanol/L was obtained within 22 hours by using a yeast inoculum of 13.9 g/L. No differences in fermentation rates or ethanol yields were observed when whole or deproteinized whey solutions were used. Concentrated whey permeates, obtained after removal of the valuable proteins from whey, can be effectively fermented for ethanol production.

  4. Detoxification and fermentation of pyrolytic sugar for ethanol production.

    Wang, Hui; Livingston, Darrell; Srinivasan, Radhakrishnan; Li, Qi; Steele, Philip; Yu, Fei

    2012-11-01

    The sugars present in bio-oil produced by fast pyrolysis can potentially be fermented by microbial organisms to produce cellulosic ethanol. This study shows the potential for microbial digestion of the aqueous fraction of bio-oil in an enrichment medium to consume glucose and produce ethanol. In addition to glucose, inhibitors such as furans and phenols are present in the bio-oil. A pure glucose enrichment medium of 20 g/l was used as a standard to compare with glucose and aqueous fraction mixtures for digestion. Thirty percent by volume of aqueous fraction in media was the maximum additive amount that could be consumed and converted to ethanol. Inhibitors were removed by extraction, activated carbon, air stripping, and microbial methods. After economic analysis, the cost of ethanol using an inexpensive fermentation medium in a large scale plant is approximately $14 per gallon.

  5. Production of hydrogen and hydrocarbons from cellulose and water

    Kawai, M; Kawai, T; Tamaru, K

    1981-01-01

    H, CH4, and CO are produced by the thermal reaction (300 degrees) of cellulose and water vapor using Pt, Pt-TiO2 and Ru/SiO2 as catalysts, among which the Ru/SiO2 catalyst showed the highest activity for direct production of CH4 and H.

  6. Enzymatic degradation of plutonium-contaminated cellulose products

    Heintz, C.E.; Rainwater, K.A.; Swift, L.M.; Barnes, D.L.; Worl, L.; Avens, L.

    1999-01-01

    Enzyme solutions produced for commercial purposes unrelated to waste management have the potential for reducing the volume of wastes in streams containing cellulose, lipid and protein materials. For example, the authors have shown that cellulases used in denim production and in detergent formulations are able to digest cellulose-containing sorbents and other cellulose-based wastes contaminated either with crude oil or with radionuclides. This presentation describes the use of one such enzyme preparation (Rapidase trademark) for the degradation of cotton sorbents intentionally contaminated with low levels of plutonium. This is part of a feasibility study to determine if such treatments have a role in reducing the volume of low level and transuranic wastes to minimize the amount of radionuclide-contaminated waste that must be disposed of in secured storage areas

  7. Enzymatic degradation of plutonium-contaminated cellulose products

    Heintz, C.E.; Rainwater, K.A.; Swift, L.M.; Barnes, D.L.; Worl, L.A.

    1999-01-01

    Enzyme solutions produced for commercial purposes unrelated to waste management have the potential for reducing the volume of wastes in streams containing cellulose, lipid and protein materials. For example, the authors have shown previously that cellulases used in denim production and in detergent formulations are able to digest cellulose-containing sorbents and other cellulose-based wastes contaminated either with crude oil or with uranium. This presentation describes the use of one such enzyme preparation (Rapidase trademark, manufactured by Genencor, Rochester, NY) for the degradation of cotton sorbents intentionally contaminated with low levels of plutonium. This is part of a feasibility study to determine if such treatments have a role in reducing the volume of low level and transuranic wastes to minimize the amount of radionuclide-contaminated waste destined for costly disposal options

  8. HPLC mapping of second generation ethanol production with lignocelluloses wastes and diluted sulfuric hydrolysis

    Diogo José Horst

    2014-09-01

    Full Text Available Wood wastes are potential material for second generation ethanol production within the concept of residual forest bio-refinery. Current paper reports on ethanol production employing an HPLC method for monitoring the chemical content dispersed in the hydrolysate liquor after fermented. The proton-exchange technique was the analytical method employed. Twelve types of wood chips were used as biomass, including Hymenolobium petraeum, Tabebuia cassinoides, Myroxylon peruiferum, Nectandra lanceolata, Ocotea catharinensis, Cedrelinga catenaeformis, Cedrela fissilis Vell, Ocotea porosa, Laurus nobilis, Balfourodendron riedelianum, Pinus Elliotti and Brosimum spp. The influence of diluted sulfuric hydrolysis on the yeast Saccharomyces cerevisiae during the fermentation assay was also investigated. Standard compounds mapped in the analysis comprised fructose, lactic acid, acetic acid, glycerol, glucose and ethanol. The yeast showed ethanol productivity between 0.75 and 1.91 g L-1 h-1, respectively, without the addition of supplementary nutrients or detoxification. The use of these materials for the bioconversion of cellulose into ethanol has been proved. Current analysis contributes towards the production of biofuels by wastes recovery and by process monitoring and optimization.

  9. Product inhibition of enzymatic hydrolysis of cellulose: are we running the reactions all wrong?

    Meyer, Anne S.

    2012-01-01

    cellobiose and glucose. The reported KI for glucose on the T. reesei cellulases and -glucosidase varies from 0.04 to 5 g/L. The type of inhibition is debated, and probably varies for different -glucosidases, but with a required goal of sufficient glucose concentration to support ethanol concentrations....... This is because the currently used Trichoderma reesei derived cellulases, i.e. exoglucanases (mainly the cellobiohydrolases Cel7A and Cel6A), endo-1,4--glucanases, and now boosted with -glucosidase and other enzymes, now considered the “industry standard” enzymes, are significantly inhibited by the products...... of minimum ∼5–6% v/v, the glucose product concentrations exceed the critical limit for product inhibition. Hence, regardless of the recent progress in enzyme development for cellulose hydrolysis, the glucose product inhibition remains an issue, which is exacerbated as the reaction progresses, especially...

  10. Energy and greenhouse gas emission effects of corn and cellulosic ethanol with technology improvements and land use changes

    Wang, Michael Q.; Han, Jeongwoo; Haq, Zia; Tyner, Wallace E.; Wu, May; Elgowainy, Amgad

    2011-01-01

    Use of ethanol as a transportation fuel in the United States has grown from 76 dam 3 in 1980 to over 40.1 hm 3 in 2009 - and virtually all of it has been produced from corn. It has been debated whether using corn ethanol results in any energy and greenhouse gas benefits. This issue has been especially critical in the past several years, when indirect effects, such as indirect land use changes, associated with U.S. corn ethanol production are considered in evaluation. In the past three years, modeling of direct and indirect land use changes related to the production of corn ethanol has advanced significantly. Meanwhile, technology improvements in key stages of the ethanol life cycle (such as corn farming and ethanol production) have been made. With updated simulation results of direct and indirect land use changes and observed technology improvements in the past several years, we conducted a life-cycle analysis of ethanol and show that at present and in the near future, using corn ethanol reduces greenhouse gas emission by more than 20%, relative to those of petroleum gasoline. On the other hand, second-generation ethanol could achieve much higher reductions in greenhouse gas emissions. In a broader sense, sound evaluation of U.S. biofuel policies should account for both unanticipated consequences and technology potentials. We maintain that the usefulness of such evaluations is to provide insight into how to prevent unanticipated consequences and how to promote efficient technologies with policy intervention.

  11. Dilute acid pretreatment of rye straw and bermudagrass for ethanol production

    Ye Sun; Jay J Cheng [North Carolina State Univ., Dept. of Biological and Agricultural Engineering, Raleigh, NC (United States)

    2005-09-01

    Ethanol production from lignocellulosic materials provides an alternative energy production system. Rye and bermudagrass that are used in hog farms for nutrient uptake from swine wastewater have the potential for fuel ethanol production because they have a relative high cellulose and hemicellulose content. Dilute sulfuric acid pretreatment of rye straw and bermudagrass before enzymatic hydrolysis of cellulose was investigated in this study. The biomass at a solid loading rate of 10% was pretreated at 121 deg C with different sulfuric acid concentrations (0.6, 0.9, 1.2 and 1.5%, w/w) and residence times (30, 60, and 90 min). Total reducing sugars, arabinose, galactose, glucose, and xylose in the prehydrolyzate were analyzed. In addition, the solid residues were hydrolyzed by cellulases to investigate the enzymatic digestibility. With the increasing acid concentration and residence time, the amount of arabinose and galactose in the filtrates increased. The glucose concentration in the prehydrolyzate of rye straw was not significantly influenced by the sulfuric acid concentration and residence time, but it increased in the prehydrolyzate of bermudagrass with the increase of pretreatment severity. The xylose concentration in the filtrates increased with the increase of sulfuric acid concentration and residence time. Most of the arabinan, galactan and xylan in the biomass were hydrolyzed during the acid pretreatment. Cellulose remaining in the pretreated feedstock was highly digestible by cellulases from Trichoderma reesei. (Author)

  12. Water Resources Implications of Cellulosic Biofuel Production at a Regional Scale

    Christopher, S. F.; Schoenholtz, S. H.; Nettles, J. E.

    2011-12-01

    Recent increases in oil prices, a strong national interest in greater energy independence, and a concern for the role of fossil fuels in global climate change, have led to a dramatic expansion in use of alternative renewable energy sources in the U.S. The U.S. government has mandated production of 36 billion gallons of renewable fuels by 2022, of which 16 billion gallons are required to be cellulosic biofuels. Production of cellulosic biomass offers a promising alternative to corn-based systems because large-scale production of corn-based ethanol often requires irrigation and is associated with increased erosion, excess sediment export, and enhanced leaching of nitrogen and phosphorus. Although cultivation of switchgrass using standard agricultural practices is one option being considered for production of cellulosic biomass, intercropping cellulosic biofuel crops within managed forests could provide feedstock without primary land use change or the water quality impacts associated with annual crops. Catchlight Energy LLC is examining the feasibility and sustainability of intercropping switchgrass in loblolly pine plantations in the southeastern U.S. Ongoing research is determining efficient operational techniques and information needed to evaluate effects of these practices on water resources in small watershed-scale (~25 ha) studies. Three sets of four to five sub-watersheds are fully instrumented and currently collecting calibration data in North Carolina, Alabama, and Mississippi. These watershed studies will provide detailed information to understand processes and guide management decisions. However, environmental implications of cellulosic systems need to be examined at a regional scale. We used the Soil Water Assessment Tool (SWAT), a physically-based hydrologic model, to examine water quantity effects of various land use change scenarios ranging from switchgrass intercropping a small percentage of managed pine forest land to conversion of all managed

  13. Co-production of electricity and ethanol, process economics of value prior combustion

    Treasure, T.; Gonzalez, R.; Venditti, R.; Pu, Y.; Jameel, H.; Kelley, S.; Prestemon, Jeffrey

    2012-01-01

    Highlights: ► Economics of producing cellulosic ethanol and bio-power in the same facility using an autohydrolysis process. ► Feedstock considerably affect the economics of the biorefinery facility. ► Lower moisture content improves financial performance of the bio-power business. - Abstract: A process economic analysis of co-producing bioethanol and electricity (value prior to combustion) from mixed southern hardwood and southern yellow pine is presented. Bioethanol is produced by extracting carbohydrates from wood via autohydrolysis, membrane separation of byproducts, enzymatic hydrolysis of extracted oligomers and fermentation to ethanol. The residual solids after autohydrolysis are pressed and burned in a power boiler to generate steam and electricity. A base case scenario of biomass combustion to produce electricity is presented as a reference to understand the basics of bio-power generation economics. For the base case, minimum electricity revenue of $70–$96/MWh must be realized to achieve a 6–12% internal rate of return. In the alternative co-production cases, the ethanol facility is treated as a separate business entity that purchases power and steam from the biomass power plant. Minimum ethanol revenue required to achieve a 12% internal rate of return was estimated to be $0.84–$1.05/l for hardwood and $0.74–$0.85/l for softwood. Based on current market conditions and an assumed future ethanol selling price of $0.65/l, the co-production of cellulosic bioethanol and power does not produce financeable returns. A risk analysis indicates that there is a probability of 26.6% to achieve an internal rate of return equal or higher than 12%. It is suggested that focus be placed on improving yield and reducing CAPEX before this technology can be applied commercially. This modeling approach is a robust method to evaluate economic feasibility of integrated production of bio-power and other products based on extracted hemicellulose.

  14. Recent trends in global production and utilization of bio-ethanol fuel

    Balat, Mustafa; Balat, Havva

    2009-01-01

    Bio-fuels are important because they replace petroleum fuels. A number of environmental and economic benefits are claimed for bio-fuels. Bio-ethanol is by far the most widely used bio-fuel for transportation worldwide. Production of bio-ethanol from biomass is one way to reduce both consumption of crude oil and environmental pollution. Using bio-ethanol blended gasoline fuel for automobiles can significantly reduce petroleum use and exhaust greenhouse gas emission. Bio-ethanol can be produced from different kinds of raw materials. These raw materials are classified into three categories of agricultural raw materials: simple sugars, starch and lignocellulose. Bio-ethanol from sugar cane, produced under the proper conditions, is essentially a clean fuel and has several clear advantages over petroleum-derived gasoline in reducing greenhouse gas emissions and improving air quality in metropolitan areas. Conversion technologies for producing bio-ethanol from cellulosic biomass resources such as forest materials, agricultural residues and urban wastes are under development and have not yet been demonstrated commercially.

  15. Ethanol production using whole plant biomass of Jerusalem artichoke by Kluyveromyces marxianus CBS1555.

    Kim, Seonghun; Park, Jang Min; Kim, Chul Ho

    2013-03-01

    Jerusalem artichoke is a low-requirement sugar crop containing cellulose and hemicellulose in the stalk and a high content of inulin in the tuber. However, the lignocellulosic component in Jerusalem artichoke stalk reduces the fermentability of the whole plant for efficient bioethanol production. In this study, Jerusalem artichoke stalk was pretreated sequentially with dilute acid and alkali, and then hydrolyzed enzymatically. During enzymatic hydrolysis, approximately 88 % of the glucan and xylan were converted to glucose and xylose, respectively. Batch and fed-batch simultaneous saccharification and fermentation of both pretreated stalk and tuber by Kluyveromyces marxianus CBS1555 were effectively performed, yielding 29.1 and 70.2 g/L ethanol, respectively. In fed-batch fermentation, ethanol productivity was 0.255 g ethanol per gram of dry Jerusalem artichoke biomass, or 0.361 g ethanol per gram of glucose, with a 0.924 g/L/h ethanol productivity. These results show that combining the tuber and the stalk hydrolysate is a useful strategy for whole biomass utilization in effective bioethanol fermentation from Jerusalem artichoke.

  16. An economic assessment of potential ethanol production pathways in Ireland

    Deverell, Rory; McDonnell, Kevin; Ward, Shane; Devlin, Ger [Department of Biosystems Engineering, Agriculture and Food Science Building, University College Dublin 4, Belfield (Ireland)

    2009-10-15

    An economic assessment was conducted on five biomass-to-ethanol production pathways utilising the feedstock: wheat, triticale, sugarbeet, miscanthus and straw. The analysis includes the costs and margins for all the stakeholders along the economic chain. This analysis reveals that under current market situations in Ireland, the production of ethanol under the same tax regime as petrol makes it difficult to compete against that fuel, with tax breaks, however, it can compete against petrol. On the other hand, even under favourable tax breaks it will be difficult for indigenously produced ethanol to compete against cheaper sources of imported ethanol. Therefore, the current transport fuel market has no economic reason to consume indigenously produced ethanol made from the indigenously grown feedstock analysed at a price that reflects all the stakeholders' costs. To deliver a significant penetration of indigenous ethanol into the market would require some form of compulsory inclusion or else considerable financial supports to feedstock and ethanol producers. (author)

  17. An economic assessment of potential ethanol production pathways in Ireland

    Deverell, Rory; McDonnell, Kevin; Ward, Shane; Devlin, Ger

    2009-01-01

    An economic assessment was conducted on five biomass-to-ethanol production pathways utilising the feedstock: wheat, triticale, sugarbeet, miscanthus and straw. The analysis includes the costs and margins for all the stakeholders along the economic chain. This analysis reveals that under current market situations in Ireland, the production of ethanol under the same tax regime as petrol makes it difficult to compete against that fuel, with tax breaks, however, it can compete against petrol. On the other hand, even under favourable tax breaks it will be difficult for indigenously produced ethanol to compete against cheaper sources of imported ethanol. Therefore, the current transport fuel market has no economic reason to consume indigenously produced ethanol made from the indigenously grown feedstock analysed at a price that reflects all the stakeholders' costs. To deliver a significant penetration of indigenous ethanol into the market would require some form of compulsory inclusion or else considerable financial supports to feedstock and ethanol producers.

  18. Production process of a new cellulosic fiber with antimicrobial properties.

    Zikeli, Stefan

    2006-01-01

    The Lyocell process (system: cellulose-water-N-methylmorpholine oxide) of Zimmer AG offers special advantages for the production of cellulose fibers. The process excels by dissolving the most diverse cellulose types as these are optimally adjusted to the process by applying different pretreatment methods. Based on this stable process, Zimmer AG's objective is to impart to the Lyocell fiber additional value to improve quality of life and thus to tap new markets for the product. Thanks to the specific incorporation of seaweed, the process allows to produce cellulose Lyocell fibers with additional and new features. They are activated in a further step - by specific charging with metal ions - in order to obtain antibacterial properties. The favorable textile properties of fibers produced by the Lyocell process are not adversely affected by the incorporation of seaweed material or by activation to obtain an antibacterial fiber so that current textile products can be made from the fibers thus produced. The antibacterial effect is achieved by metal ion activation of the Lyocell fibers with incorporated seaweed, which contrasts with the antibacterial fibers known so far. Antibacterial fibers produced by conventional methods are in part only surface finished with antibacterially active chemicals or else they are produced by incorporating organic substances with antibacterial and fungicidal effects. Being made from cellulose, the antibacterial Lyocell fiber Sea Cell Active as the basis for quality textiles exhibits a special wear comfort compared to synthetic fibers with antibacterial properties and effects. This justifies the conclusion that the Zimmer Lyocell process provides genuine value added and that it is a springboard for further applications.

  19. Recent updates on lignocellulosic biomass derived ethanol - A review

    Rajeev Kumar

    2016-03-01

    Full Text Available Lignocellulosic (or cellulosic biomass derived ethanol is the most promising near/long term fuel candidate. In addition, cellulosic biomass derived ethanol may serve a precursor to other fuels and chemicals that are currently derived from unsustainable sources and/or are proposed to be derived from cellulosic biomass. However, the processing cost for second generation ethanol is still high to make the process commercially profitable and replicable. In this review, recent trends in cellulosic biomass ethanol derived via biochemical route are reviewed with main focus on current research efforts that are being undertaken to realize high product yields/titers and bring the overall cost down.

  20. Ethanol from Cellulosic Biomass with Emphasis of Wheat Straw Utilization. Analysis of Strategies for Process Development

    Alexander Dimitrov Kroumov

    2015-12-01

    Full Text Available The "Green and Blue Technologies Strategies in HORIZON 2020" has increased the attention of scientific society on global utilization of renewable energy sources. Agricultural residues can be a valuable source of energy because of drastically growing human needs for food. The goal of this review is to show the current state of art on utilization of wheat straw as a substrate for ethanol production. The specifics of wheat straw composition and the chemical and thermodynamic properties of its components pre-determined the application of unit operations and engineering strategies for hydrolysis of the substrate and further its fermentation. Modeling of this two processes is crucially important for optimal overall process development and scale up. The authors gave much attention on main hydrolisis products as a glucose and xylose (C6 and C5 sugars, respectivelly and on the specifics of their metabolization by ethanol producing microorganisms. The microbial physiology reacting on C6 and C5 sugars and mathematical aproaches describing these phenomena are discussing, as well.

  1. Environmental sustainability assessment of bio-ethanol production in Thailand

    Silalertruksa, Thapat; Gheewala, Shabbir H.

    2009-01-01

    Bio-ethanol is playing an important role in renewable energy for transport according to Thai government policy. This study aims to evaluate the energy efficiency and renewability of bio-ethanol system and identify the current significant environmental risks and availability of feedstocks in Thailand. Four of the seven existing ethanol plants contributing 53% of the total ethanol fuel production in Thailand have been assessed by the net energy balance method and Life Cycle Assessment (LCA). A renewability and net energy ratio portfolio has been used to indicate whether existing bio-ethanol production systems have net energy gain and could help reduce dependency on fossil energy. In addition, LCA has been conducted to identify and evaluate the environmental hotspots of 'cradle to gate' bio-ethanol production. The results show that there are significant differences of energy and environmental performance among the four existing production systems even for the same feedstock. The differences are dependent on many factors such as farming practices, feedstock transportion, fuel used in ethanol plants, operation practices and technology of ethanol conversion and waste management practices. Recommendations for improving the overall energy and environmental performance of the bio-ethanol system are suggested in order to direct the bio-ethanol industry in Thailand towards environmental sustainability.

  2. Lactic Acid and Biosurfactants Production from Residual Cellulose Films.

    Portilla Rivera, Oscar Manuel; Arzate Martínez, Guillermo; Jarquín Enríquez, Lorenzo; Vázquez Landaverde, Pedro Alberto; Domínguez González, José Manuel

    2015-11-01

    The increasing amounts of residual cellulose films generated as wastes all over the world represent a big scale problem for the meat industry regarding to environmental and economic issues. The use of residual cellulose films as a feedstock of glucose-containing solutions by acid hydrolysis and further fermentation into lactic acid and biosurfactants was evaluated as a method to diminish and revalorize these wastes. Under a treatment consisting in sulfuric acid 6% (v/v); reaction time 2 h; solid liquid ratio 9 g of film/100 mL of acid solution, and temperature 130 °C, 35 g/L of glucose and 49% of solubilized film was obtained. From five lactic acid strains, Lactobacillus plantarum was the most suitable for metabolizing the glucose generated. The process was scaled up under optimized conditions in a 2-L bioreactor, producing 3.4 g/L of biomass, 18 g/L of lactic acid, and 15 units of surface tension reduction of a buffer phosphate solution. Around 50% of the cellulose was degraded by the treatment applied, and the liqueurs generated were useful for an efficient production of lactic acid and biosurfactants using L. plantarum. Lactobacillus bacteria can efficiently utilize glucose from cellulose films hydrolysis without the need of clarification of the liqueurs.

  3. Opportunity for profitable investments in cellulosic biofuels

    Babcock, Bruce A.; Marette, Stephan; Treguer, David

    2011-01-01

    Research efforts to allow large-scale conversion of cellulose into biofuels are being undertaken in the US and EU. These efforts are designed to increase logistic and conversion efficiencies, enhancing the economic competitiveness of cellulosic biofuels. However, not enough attention has been paid to the future market conditions for cellulosic biofuels, which will determine whether the necessary private investment will be available to allow a cellulosic biofuels industry to emerge. We examine the future market for cellulosic biofuels, differentiating between cellulosic ethanol and 'drop-in' cellulosic biofuels that can be transported with petroleum fuels and have equivalent energy values. We show that emergence of a cellulosic ethanol industry is unlikely without costly government subsidies, in part because of strong competition from conventional ethanol and limits on ethanol blending. If production costs of drop-in cellulosic biofuels fall enough to become competitive, then their expansion will not necessarily cause feedstock prices to rise. As long as local supplies of feedstocks that have no or low-valued alternative uses exist, then expansion will not cause prices to rise significantly. If cellulosic feedstocks come from dedicated biomass crops, then the supply curves will have a steeper slope because of competition for land. (author)

  4. Pilot plant study for ethanol production

    Kim, J S [Korea Inst. of Science and Technology, Seoul (Korea, Republic of)

    1996-02-01

    Most of domestic alcohol fermentation factory adopt batch process of which productivity is lower than continuous fermentation process. They have made great effort to increase productivity by means of partial unit process automatization and process improvement with their accumulated experience but there is technical limitation in productivity of batch fermentation process. To produce and supply fuel alcohol, economic aspects must be considered first of all. Therefore, development of continuous fermentation process, of which productivity is high, is prerequisite to produce and use fuel alcohol but only a few foreign company possess continuous fermentation technic and use it in practical industrial scale fermentation. We constructed pilot plant (5 Stage CSTR 1 kl 99.5 v/v% ethanol/Day scale) to study some aspects stated below and our ultimate aims are production of industrial scale fuel alcohol and construction of the plant by ourselves. Some study concerned with energy saving separation and contamination control technic were entrusted to KAIST, A-ju university and KIST respectively. (author) 67 refs., 100 figs., 58 tabs.

  5. Deletion of Type I glutamine synthetase deregulates nitrogen metabolism and increases ethanol production in Clostridium thermocellum

    Rydzak, Thomas [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Biosciences Division, BioEnergy Science Center; Garcia, David [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Biosciences Division, BioEnergy Science Center; Stevenson, David M. [Univ. of Wisconsin, Madison, WI (United States). Dept. of Bacteriology; Sladek, Margaret [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Biosciences Division, BioEnergy Science Center; Klingeman, Dawn M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Biosciences Division, BioEnergy Science Center; Holwerda, Evert K. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Biosciences Division; Dartmouth College, Hanover, NH (United States). Thayer School of Engineering; Amador-Noguez, Daniel [Univ. of Wisconsin, Madison, WI (United States). Dept. of Bacteriology; Brown, Steven D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Biosciences Division, BioEnergy Science Center; Guss, Adam M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Biosciences Division, BioEnergy Science Center

    2017-05-01

    Clostridium thermocellum rapidly deconstructs cellulose and ferments resulting hydrolysis products into ethanol and other products, and is thus a promising platform organism for the development of cellulosic biofuel production via consolidated bioprocessing. And while recent metabolic engineering strategies have targeted eliminating canonical fermentation products (acetate, lactate, formate, and H2), C. thermocellum also secretes amino acids, which has limited ethanol yields in engineered strains to approximately 70% of the theoretical maximum. To decrease amino acid secretion, we attempted to reduce ammonium assimilation by deleting the Type I glutamine synthetase (glnA) in C. thermocellum. Deletion of glnA reduced levels of secreted valine and total amino acids by 53% and 44% respectively, and increased ethanol yields by 53%. RNA-seq analysis revealed that genes encoding the RNF-complex were more highly expressed in ΔglnA and may have a role in improving NADH-availability for ethanol production. While a significant up-regulation of genes involved in nitrogen assimilation and urea uptake suggested that deletion of glnA induces a nitrogen starvation response, metabolomic analysis showed an increase in intracellular glutamine and α-ketoglutarate levels indicative of nitrogen-rich conditions. Here, we propose that deletion of glnA causes deregulation of nitrogen metabolism, leading to overexpression of nitrogen metabolism genes and, in turn, elevated glutamine/α-ketoglutarate levels. Here we demonstrate that perturbation of nitrogen assimilation is a promising strategy to redirect flux from the production of nitrogenous compounds toward biofuels in C. thermocellum.

  6. Deletion of Type I glutamine synthetase deregulates nitrogen metabolism and increases ethanol production in Clostridium thermocellum.

    Rydzak, Thomas; Garcia, David; Stevenson, David M; Sladek, Margaret; Klingeman, Dawn M; Holwerda, Evert K; Amador-Noguez, Daniel; Brown, Steven D; Guss, Adam M

    2017-05-01

    Clostridium thermocellum rapidly deconstructs cellulose and ferments resulting hydrolysis products into ethanol and other products, and is thus a promising platform organism for the development of cellulosic biofuel production via consolidated bioprocessing. While recent metabolic engineering strategies have targeted eliminating canonical fermentation products (acetate, lactate, formate, and H 2 ), C. thermocellum also secretes amino acids, which has limited ethanol yields in engineered strains to approximately 70% of the theoretical maximum. To investigate approaches to decrease amino acid secretion, we attempted to reduce ammonium assimilation by deleting the Type I glutamine synthetase (glnA) in an essentially wild type strain of C. thermocellum. Deletion of glnA reduced levels of secreted valine and total amino acids by 53% and 44% respectively, and increased ethanol yields by 53%. RNA-seq analysis revealed that genes encoding the RNF-complex were more highly expressed in ΔglnA and may have a role in improving NADH-availability for ethanol production. While a significant up-regulation of genes involved in nitrogen assimilation and urea uptake suggested that deletion of glnA induces a nitrogen starvation response, metabolomic analysis showed an increase in intracellular glutamine levels indicative of nitrogen-rich conditions. We propose that deletion of glnA causes deregulation of nitrogen metabolism, leading to overexpression of nitrogen metabolism genes and, in turn, elevated glutamine levels. Here we demonstrate that perturbation of nitrogen assimilation is a promising strategy to redirect flux from the production of nitrogenous compounds toward biofuels in C. thermocellum. Copyright © 2017. Published by Elsevier Inc.

  7. Production of ethanol 3G from Kappaphycus alvarezii: evaluation of different process strategies.

    Hargreaves, Paulo Iiboshi; Barcelos, Carolina Araújo; da Costa, Antonio Carlos Augusto; Pereira, Nei

    2013-04-01

    This study evaluated the potential of Kappaphycus alvarezii as feedstock for ethanol production, i.e. ethanol 3G. First, aquatic biomass was subjected to a diluted acid pretreatment. This acid pretreatment generated two streams--a galactose-containing liquid fraction and a cellulose-containing solid fraction, which were investigated to determine their fermentability with the following strategies: a single-stream process (simultaneous saccharification and co-fermentation (SSCF) of both fractions altogether), which achieved 64.3 g L(-1) of ethanol, and a two-stream process (fractions were fermented separately), which resulted in 38 g L(-1) of ethanol from the liquid fraction and 53.0 g L(-1) from the simultaneous saccharification and fermentation (SSF) of the solid fraction. Based on the average fermentable carbohydrate concentration, it was possible to obtain 105 L of ethanol per ton of dry seaweed. These preliminaries results indicate that the use of the macro-algae K. alvarezii has a good potential feedstock for bioethanol production. Copyright © 2013. Published by Elsevier Ltd.

  8. Ethanol Production from Different Intermediates of Sugar Beet Processing

    Mladen Pavlečić

    2010-01-01

    Full Text Available In this investigation, the production of ethanol from the raw sugar beet juice and raw sugar beet cossettes has been studied. For ethanol production from the raw sugar beet juice, batch and fed-batch cultivation techniques in the stirred tank bioreactor were used, while batch ethanol production from the raw sugar beet cossettes was carried out in horizontal rotating tubular bioreactor (HRTB. In both cases, Saccharomyces cerevisiae was used as a production microorganism. During batch ethanol production from the raw sugar beet juice, ethanol yield was 59.89 g/L and production efficiency 78.8 %, and in fed-batch process the yield was 92.78 g/L and efficiency 93.4 %. At the same time, ethanol production in HRTB from the raw sugar beet cossettes with inoculum of 16.7 % V/m (raw sugar beet cossettes resulted in the highest ethanol yield of 54.53 g/L and production efficiency of 79.5 %. The obtained results clearly show that both intermediates of sugar beet processing can be successfully used for ethanol production.

  9. Degradation of cellulosic biomass and its subsequent utilization for the production of chemical feedstocks. Progress report, September 1-November 30, 1978

    Wang, D.I.; Cooney, C.L.; Demain, A.L.; Gomez, R.F.; Sinskey, A.J.

    1978-11-01

    Studies on the accumulation of glucose during the fermentation of cellulose by Clostridium thermocellum are discussed. Production of ethanol and its relationship to growth rate in C. thermocellum is reported. Different biomasses were tested for ethanol yields. These included exploded poplar, sugar cane, bagasse, corn cobs, sweet gum, rice straw, and wheat straw. Thermophilic bacteria were tested to determine relationship of temperature to yield of ethanol. A preliminary report on isolating plaque forming emits derived from C. thermocellum is presented as well as the utilization of carbohydrates in nutrition. A cellulose enzyme is being purified from C. thermocellum. The production of chemical feedstocks by fermentation is reported. Acrylic acid, acetone/butanol, and acetic acid, produced by C. propionicum, C. acetobutylicum, and C. thermoaceticum, are discussed. (DC)

  10. Process Alternatives for Second Generation Ethanol Production from Sugarcane Bagasse

    F. Furlan, Felipe; Giordano, Roberto C.; Costa, Caliane B. B.

    2015-01-01

    on the economic feasibility of the process. For the economic scenario considered in this study, using bagasse to increase ethanol production yielded higher ethanol production costs compared to using bagasse for electric energy production, showing that further improvements in the process are still necessary.......In ethanol production from sugarcane juice, sugarcane bagasse is used as fuel for the boiler, to meet the steam and electric energy demand of the process. However, a surplus of bagasse is common, which can be used either to increase electric energy or ethanol production. While the first option uses...... already established processes, there are still many uncertainties about the techno-economic feasibility of the second option. In this study, some key parameters of the second generation ethanol production process were analyzed and their influence in the process feasibility assessed. The simulated process...

  11. Integrated production of cellulosic bioethanol and succinic acid from industrial hemp in a biorefinery concept.

    Kuglarz, Mariusz; Alvarado-Morales, Merlin; Karakashev, Dimitar; Angelidaki, Irini

    2016-01-01

    The aim of this study was to develop integrated biofuel (cellulosic bioethanol) and biochemical (succinic acid) production from industrial hemp (Cannabis sativa L.) in a biorefinery concept. Two types of pretreatments were studied (dilute-acid and alkaline oxidative method). High cellulose recovery (>95%) as well as significant hemicelluloses solubilization (49-59%) after acid-based method and lignin solubilization (35-41%) after alkaline H2O2 method were registered. Alkaline pretreatment showed to be superior over the acid-based method with respect to the rate of enzymatic hydrolysis and ethanol productivity. With respect to succinic acid production, the highest productivity was obtained after liquid fraction fermentation originated from steam treatment with 1.5% of acid. The mass balance calculations clearly showed that 149kg of EtOH and 115kg of succinic acid can be obtained per 1ton of dry hemp. Results obtained in this study clearly document the potential of industrial hemp for a biorefinery. Copyright © 2015 Elsevier Ltd. All rights reserved.

  12. Enhanced enzymatic cellulose degradation by cellobiohydrolases via product removal

    Ahmadi Gavlighi, Hassan; Meyer, Anne S.; Mikkelsen, Jørn Dalgaard

    2013-01-01

    Product inhibition by cellobiose decreases the rate of enzymatic cellulose degradation. The optimal reaction conditions for two Emericella (Aspergillus) nidulans-derived cellobiohydrolases I and II produced in Pichia pastoris were identified as CBHI: 52 °C, pH 4.5–6.5, and CBHII: 46 °C, pH 4.......8. The optimum in a mixture of the two was 50 °C, pH 4.9. An almost fourfold increase in enzymatic hydrolysis yield was achieved with intermittent product removal of cellobiose with membrane filtration (2 kDa cut-off): The conversion of cotton cellulose after 72 h was ~19 % by weight, whereas the conversion...

  13. Effect of the presence of initial ethanol on ethanol production in sugar cane juice fermented by Zymomonas mobilis

    Tano,Marcia Sadae; Buzato,João Batista

    2003-01-01

    Ethanol production in sugar cane juice in high initial sugar concentration, fermented by Z. mobilis in the presence and absence of ethanol, was evaluated. Ethanol production was low in both media. The presence of initial ethanol in the sugar cane juice reduced ethanol production by 48.8%, biomass production by 25.0% and the total sugar consumption by 28.3%. The presence of initial ethanol in the medium did not affect significantly levan production and biomass yield coefficient (g biomass/g su...

  14. Co-fermentation using Recombinant Saccharomyces cerevisiae Yeast Strains Hyper-secreting Different Cellulases for the Production of Cellulosic Bioethanol.

    Lee, Cho-Ryong; Sung, Bong Hyun; Lim, Kwang-Mook; Kim, Mi-Jin; Sohn, Min Jeong; Bae, Jung-Hoon; Sohn, Jung-Hoon

    2017-06-30

    To realize the economical production of ethanol and other bio-based chemicals from lignocellulosic biomass by consolidated bioprocessing (CBP), various cellulases from different sources were tested to improve the level of cellulase secretion in the yeast Saccharomyces cerevisiae by screening an optimal translational fusion partner (TFP) as both a secretion signal and fusion partner. Among them, four indispensable cellulases for cellulose hydrolysis, including Chaetomium thermophilum cellobiohydrolase (CtCBH1), Chrysosporium lucknowense cellobiohydrolase (ClCBH2), Trichoderma reesei endoglucanase (TrEGL2), and Saccharomycopsis fibuligera β-glucosidase (SfBGL1), were identified to be highly secreted in active form in yeast. Despite variability in the enzyme levels produced, each recombinant yeast could secrete approximately 0.6-2.0 g/L of cellulases into the fermentation broth. The synergistic effect of the mixed culture of the four strains expressing the essential cellulases with the insoluble substrate Avicel and several types of cellulosic biomass was demonstrated to be effective. Co-fermentation of these yeast strains produced approximately 14 g/L ethanol from the pre-treated rice straw containing 35 g/L glucan with 3-fold higher productivity than that of wild type yeast using a reduced amount of commercial cellulases. This process will contribute to the cost-effective production of bioenergy such as bioethanol and biochemicals from cellulosic biomass.

  15. Cellulose-binding domains: tools for innovation in cellulosic fibre production and modification

    Quentin, M.G.E.; Valk, van der H.C.P.M.; Dam, van J.E.G.; Jong, de E.

    2003-01-01

    Plant cell walls are composed of cellulose, nature's most abundant macromolecule, and therefore represent a renewable resource of special technical importance. Cellulose degrading enzymes involved in plant cell wall loosening (expansins), or produced by plant pathogenic microorganisms (cellulases),

  16. Exploring new strategies for cellulosic biofuels production

    Paul Langan; S. Gnankaran; Kirk D. Rector; Norma Pawley; David T. Fox; Dae Won Cho; Kenneth E. Hammel

    2011-01-01

    A research program has been initiated to formulate new strategies for efficient low-cost lignocellulosic biomass processing technologies for the production of biofuels. This article reviews results from initial research into lignocellulosic biomass structure, recalcitrance, and pretreatment. In addition to contributing towards a comprehensive understanding of...

  17. Recycling cellulases for cellulosic ethanol production at industrial relevant conditions

    Lindedam, Jane; Haven, Mai Østergaard; Chylenski, Piotr

    2013-01-01

    Different versions of two commercial cellulases were tested for their recyclability of enzymatic activity at high dry matter processes (12% or 25% DM). Recyclability was assessed by measuring remaining enzyme activity in fermentation broth and the ability of enzymes to hydrolyse fresh, pretreated...... to preserve enzymatic activity. Best results for enzyme recycling at 25% DM was 59% and 41% of original enzyme load for a Celluclast:Novozyme188 mixture and a modern cellulase preparation, respectively. However, issues with stability of enzymes and their strong adsorption to residual solids still pose...

  18. Accounting for all sugars produced during integrated production of ethanol from lignocellulosic biomass.

    Schell, Daniel J; Dowe, Nancy; Chapeaux, Alexandre; Nelson, Robert S; Jennings, Edward W

    2016-04-01

    Accurate mass balance and conversion data from integrated operation is needed to fully elucidate the economics of biofuel production processes. This study explored integrated conversion of corn stover to ethanol and highlights techniques for accurate yield calculations. Acid pretreated corn stover (PCS) produced in a pilot-scale reactor was enzymatically hydrolyzed and the resulting sugars were fermented to ethanol by the glucose-xylose fermenting bacteria, Zymomonas mobilis 8b. The calculations presented here account for high solids operation and oligomeric sugars produced during pretreatment, enzymatic hydrolysis, and fermentation, which, if not accounted for, leads to overestimating ethanol yields. The calculations are illustrated for enzymatic hydrolysis and fermentation of PCS at 17.5% and 20.0% total solids achieving 80.1% and 77.9% conversion of cellulose and xylan to ethanol and ethanol titers of 63g/L and 69g/L, respectively. These procedures will be employed in the future and the resulting information used for techno-economic analysis. Copyright © 2016 Elsevier Ltd. All rights reserved.

  19. Modifying yeast tolerance to inhibitory conditions of ethanol production processes

    Luis eCaspeta

    2015-11-01

    Full Text Available Saccharomyces cerevisiae strains having a broad range of substrate utilization, rapid substrate consumption and conversion to ethanol, as well as good tolerance to inhibitory conditions are ideal for cost-competitive ethanol production from lignocellulose. A major drawback to directly design S. cerevisiae tolerance to inhibitory conditions of lignocellulosic ethanol production processes is the lack of knowledge about basic aspects of its cellular signaling network in response to stress. Here we highlight the inhibitory conditions found in ethanol production processes, the targeted cellular functions, the key contributions of integrated –omics analysis to reveal cellular stress responses according to these inhibitors, and current status on design-based engineering of tolerant and efficient S. cerevisiae strains for ethanol production from lignocellulose.

  20. Modifying Yeast Tolerance to Inhibitory Conditions of Ethanol Production Processes

    Caspeta, Luis; Castillo, Tania; Nielsen, Jens

    2015-01-01

    Saccharomyces cerevisiae strains having a broad range of substrate utilization, rapid substrate consumption, and conversion to ethanol, as well as good tolerance to inhibitory conditions are ideal for cost-competitive ethanol production from lignocellulose. A major drawback to directly design S....... cerevisiae tolerance to inhibitory conditions of lignocellulosic ethanol production processes is the lack of knowledge about basic aspects of its cellular signaling network in response to stress. Here, we highlight the inhibitory conditions found in ethanol production processes, the targeted cellular...... functions, the key contributions of integrated -omics analysis to reveal cellular stress responses according to these inhibitors, and current status on design-based engineering of tolerant and efficient S. cerevisiae strains for ethanol production from lignocellulose....

  1. Production and properties of micro-cellulose reinforced thermoplastic starch

    Kmetty, Á.; Karger-Kocsis, J.; Czigány, T.

    2015-02-01

    Thermoplastic starch (TPS)/micro-fibrillated cellulose (MFC) composites were prepared from maize starch with different amount of distilled water, glycerol and cellulose reinforcement. The components were homogenized by kneader and twin roll technique. The produced TPS and TPS-based polymer composites were qualified by static and dynamic mechanical tests and their morphology was analysed by microscopic techniques. The results showed that the amount of water and the order of the production steps control the properties of both the TPS and its MFC reinforced version. With increasing content of MFC the stiffness and strength of the TPS matrix increased, as expected. Microscopic inspection revealed that the TPS has a homogenous structure and the MFC is well dispersed therein when suitable preparation conditions were selected.

  2. Life cycle assessment of sugarcane ethanol production in India in comparison to Brazil

    Tsiropoulos, Ioannis; Faaij, André P C; Seabra, Joaquim E A; Lundquist, Lars; Schenker, Urs; Briois, Jean François; Patel, Martin K.

    2014-01-01

    Purpose: India's biofuel programme relies on ethanol production from sugarcane molasses. However, there is limited insight on environmental impacts across the Indian ethanol production chain. This study closes this gap by assessing the environmental impacts of ethanol production from sugarcane

  3. Process analysis and optimization of simultaneous saccharification and co-fermentation of ethylenediamine-pretreated corn stover for ethanol production.

    Qin, Lei; Zhao, Xiong; Li, Wen-Chao; Zhu, Jia-Qing; Liu, Li; Li, Bing-Zhi; Yuan, Ying-Jin

    2018-01-01

    Improving ethanol concentration and reducing enzyme dosage are main challenges in bioethanol refinery from lignocellulosic biomass. Ethylenediamine (EDA) pretreatment is a novel method to improve enzymatic digestibility of lignocellulose. In this study, simultaneous saccharification and co-fermentation (SSCF) process using EDA-pretreated corn stover was analyzed and optimized to verify the constraint factors on ethanol production. Highest ethanol concentration was achieved with the following optimized SSCF conditions at 6% glucan loading: 12-h pre-hydrolysis, 34 °C, pH 5.4, and inoculum size of 5 g dry cell/L. As glucan loading increased from 6 to 9%, ethanol concentration increased from 33.8 to 48.0 g/L, while ethanol yield reduced by 7%. Mass balance of SSCF showed that the reduction of ethanol yield with the increasing solid loading was mainly due to the decrease of glucan enzymatic conversion and xylose metabolism of the strain. Tween 20 and BSA increased ethanol concentration through enhancing enzymatic efficiency. The solid-recycled SSCF process reduced enzyme dosage by 40% (from 20 to 12 mg protein/g glucan) to achieve the similar ethanol concentration (~ 40 g/L) comparing to conventional SSCF. Here, we established an efficient SSCF procedure using EDA-pretreated biomass. Glucose enzymatic yield and yeast viability were regarded as the key factors affecting ethanol production at high solid loading. The extensive analysis of SSCF would be constructive to overcome the bottlenecks and improve ethanol production in cellulosic ethanol refinery.

  4. A systems approach for the evaluation of ethanol production based on forages

    Alvo, P. [McGill Univ., Ste. Anne de Bellevue, PQ (Canada). Macdonald Coll.; Savoie, P. [Agriculture and Agri-Food Canada, Quebec, PQ (Canada). Saine-Foy Research Centre; Tremblay, D. [Laval Univ., Quebec, PQ (Canada). Dept. de Genie Rural; Emond, J.-P.; Turcotte, G. [Laval Univ., Quebec City, PQ (Canada). Dept. de Sciences et Technologie des Aliments

    1996-04-01

    A systems approach is proposed to simultaneously consider the agronomic aspects of forage production and the processing aspects related to the extraction of a glucose or xylose substrate, its fermentation into ethanol and the optimal utilization of co-products (protein meal, fibrous residue). The energy to produce and transport forage on the farm was estimated to be only 375 MJ/t dry matter (DM) when liquid manure was used and 1165 MJ/t DM when mineral fertilizer was used. An additional 126 MJ/t DM would be required to transport it to a processing plant. In contrast, whole-plant corn production using mineral fertilizer required about 3211 MJ/t DM, but it had a potential ethanol yield 3.2 times greater per unit area than perennial forage. A forage system with mechanical juice extraction resulted in 8-20% of the original forage dry matter available in a liquid substrate with subsequent protein meal separation and the fermentation of soluble sugars into ethanol. Another forage system with relatively complete conversion of cellulose and hemicellulose into simple sugars by thermal, acidic and enzymatic treatments was estimated to produce 12-28 times more ethanol per unit area than the mechanically extracted juice. Complete conversion of perennial forages would meet the petroleum industry`s needs more consistently than simple extraction of soluble components. (Author)

  5. Enhanced enzymatic hydrolysis and ethanol production from cashew apple bagasse pretreated with alkaline hydrogen peroxide.

    da Costa, Jessyca Aline; Marques, José Edvan; Gonçalves, Luciana Rocha Barros; Rocha, Maria Valderez Ponte

    2015-03-01

    The effect of combinations and ratios between different enzymes has been investigated in order to assess the optimal conditions for hydrolysis of cashew apple bagasse pretreated with alkaline hydrogen peroxide (the solids named CAB-AHP). The separate hydrolysis and fermentation (SHF) and simultaneous saccharification and fermentation (SSF) processes were evaluated in the ethanol production. The enzymatic hydrolysis conducted with cellulase complex and β-glucosidase in a ratio of 0.61:0.39, enzyme loading of 30FPU/g(CAB-AHP) and 66CBU/g(CAB-AHP), respectively, using 4% cellulose from CAB-AHP, turned out to be the most effective conditions, with glucose and xylose yields of 511.68 mg/g(CAB-AHP) and 237.8 mg/g(CAB-AHP), respectively. Fermentation of the pure hydrolysate by Kluyveromyces marxianus ATCC 36907 led to an ethanol yield of 61.8kg/ton(CAB), corresponding to 15 g/L ethanol and productivity of 3.75 g/( Lh). The ethanol production obtained for SSF process using K. marxianus ATCC 36907 was 18 g/L corresponding to 80% yield and 74.2kg/ton(CAB). Copyright © 2014 Elsevier Ltd. All rights reserved.

  6. Bacterial laminarinase for application in ethanol production from brown algae Sargassum sp. using halotolerant yeast

    C.M.T. Perez

    2018-03-01

    Full Text Available Macroalgae are known to have many industrial applications, with current research targeting the potential of macroalgal biomass as feedstock in production of biofuels. Marine algal biomass is rich in storage carbohydrates, laminarin, and cellulose, which can be converted to fermentable sugars using appropriate enzymes, for fermentation to ethanol. This study focused on ethanol production from macroalgae using only enzymatic treatment for saccharification of algal biomass. This involved the isolation and identification of cellulase and laminarinase-producing microorganisms from mangrove area in the Philippines and production of partially purified enzymes for algal biomass saccharification. Results showed that the partially purified laminarinase produced from Bacillus sp. was capable of hydrolyzing the laminarin present in the macroalage. Fermentation of the algal hydrolysate yielded only small amount of ethanol due to lack of other pre-treatment methods, however, it was observed that higher ethanol was produced in saccharification treatments using a combination of cellulase and laminarinase which implies a possible synergistic effect between the two enzymes.

  7. Influence of spatially dependent, modeled soil carbon emission factors on life-cycle greenhouse gas emissions of corn and cellulosic ethanol

    Qin, Zhangcai [Energy Systems Division, Argonne National Laboratory, 9700 South Cass Avenue Argonne IL 60439 USA; Dunn, Jennifer B. [Energy Systems Division, Argonne National Laboratory, 9700 South Cass Avenue Argonne IL 60439 USA; Kwon, Hoyoung [Environment and Production Technology Division, International Food Policy Research Institute, 2033 K St. NW Washington DC 20006 USA; Mueller, Steffen [Energy Resources Center, University of Illinois at Chicago, 1309 South Halsted Street Chicago IL 60607 USA; Wander, Michelle M. [Department of Natural Resources and Environmental Sciences, University of Illinois at Urbana-Champaign, 1102 South Goodwin Avenue Urbana IL 61801 USA

    2016-03-03

    Converting land to biofuel feedstock production incurs changes in soil organic carbon (SOC) that can influence biofuel life-cycle greenhouse gas (GHG) emissions. Estimates of these land use change (LUC) and life-cycle GHG emissions affect biofuels’ attractiveness and eligibility under a number of renewable fuel policies in the U.S. and abroad. Modeling was used to refine the spatial resolution and depth-extent of domestic estimates of SOC change for land (cropland, cropland pasture, grasslands, and forests) conversion scenarios to biofuel crops (corn, corn stover, switchgrass, Miscanthus, poplar, and willow). In most regions, conversions from cropland and cropland pasture to biofuel crops led to neutral or small levels of SOC sequestration, while conversion of grassland and forest generally caused net SOC loss. Results of SOC change were incorporated into the Greenhouse Gases, Regulated Emissions, and Energy use in Transportation (GREET) model to assess their influence on life-cycle GHG emissions for the biofuels considered. Total LUC GHG emissions (g CO2eq MJ-1) were 2.1–9.3 for corn, -0.7 for corn stover, -3.4–12.9 for switchgrass, and -20.1–-6.2 for Miscanthus; these varied with SOC modeling assumptions applied. Extending soil depth from 30 to 100cm affected spatially-explicit SOC change and overall LUC GHG emissions; however the influence on LUC GHG emissions estimates were less significant in corn and corn stover than cellulosic feedstocks. Total life-cycle GHG emissions (g CO2eq MJ-1, 100cm) were estimated to be 59–66 for corn ethanol, 14 for stover ethanol, 18-26 for switchgrass ethanol, and -0.6–-7 for Miscanthus ethanol.

  8. Potential of giant reed (Arundo donax L. for second generation ethanol production

    Claudia Fernanda Lemons e Silva

    2015-01-01

    Conclusions: The fermentability of the pretreated biomass was performed successfully through the conception of simultaneous saccharification and fermentation resulting in approximately 75 L of ethanol per ton of cellulose.

  9. Thermophilic, lignocellulolytic bacteria for ethanol production: current state and perspectives

    Chang, Tinghong; Yao, Shuo

    2011-01-01

    of cellulolytic and saccharolytic thermophilic bacteria for lignocellulosic ethanol production because of their unique properties. First of all, thermophilic bacteria possess unique cellulolytic and hemicellulolytic systems and are considered as potential sources of highly active and thermostable enzymes...... for efficient biomass hydrolysis. Secondly, thermophilic bacteria ferment a broad range of carbohydrates into ethanol, and some of them display potential for ethanologenic fermentation at high yield. Thirdly, the establishment of the genetic tools for thermophilic bacteria has allowed metabolic engineering......, in particular with emphasis on improving ethanol yield, and this facilitates their employment for ethanol production. Finally, different processes for second-generation ethanol production based on thermophilic bacteria have been proposed with the aim to achieve cost-competitive processes. However, thermophilic...

  10. Investigation of ethanol productivity of cassava crop as a sustainable ...

    The ethanol productivity of cassava crop was investigated in a laboratory experiment by correlating volumes and masses of ethanol produced to the masses of samples used. Cassava tubers (variety TMS 30555) were peeled, cut and washed. 5, 15, 25 and 35 kg samples of the tubers were weighed in three replicates, ...

  11. Preliminary studies on ethanol production from Garcinia kola (bitter ...

    Dr. J. T. Ekanem

    A study on yeast fermentation of bitter kola pod( agricultural waste) was ... optimization of the ethanol production were investigated. ... components of biomass to produce a liquid .... Mani, S., Tabil, L. G. and Opoku, A. (2002). Ethanol from Agricultural crop residues-An. Overview. ... Effect of acid hydrolysis of Garcinia kola.

  12. Bioelectrochemical ethanol production through mediated acetate reduction by mixed cultures.

    Steinbusch, Kirsten J J; Hamelers, Hubertus V M; Schaap, Joris D; Kampman, Christel; Buisman, Cees J N

    2010-01-01

    Biological acetate reduction with hydrogen is a potential method to convert wet biomass waste into ethanol. Since the ethanol concentration and reaction rates are low, this research studies the feasibility of using an electrode, in stead of hydrogen, as an electron donor for biological acetate reduction in conjunction of an electron mediator. Initially, the effect of three selected mediators on metabolic flows during acetate reduction with hydrogen was explored; subsequently, the best performing mediator was used in a bioelectrochemical system to stimulate acetate reduction at the cathode with mixed cultures at an applied cathode potential of -550 mV. In the batch test, methyl viologen (MV) was found to accelerate ethanol production 6-fold and increased ethanol concentration 2-fold to 13.5 +/- 0.7 mM compared to the control. Additionally, MV inhibited n-butyrate and methane formation, resulting in high ethanol production efficiency (74.6 +/- 6%). In the bioelectrochemical system, MV addition to an inoculated cathode led directly to ethanol production (1.82 mM). Hydrogen was coproduced at the cathode (0.0035 Nm(3) hydrogen m(-2) d(-1)), so it remained unclear whether acetate was reduced to ethanol by electrons supplied by the mediator or by hydrogen. As MV reacted irreversibly at the cathode, ethanol production stopped after 5 days.

  13. Production of bacterial cellulose and enzyme from waste fiber sludge

    2013-01-01

    Background Bacterial cellulose (BC) is a highly crystalline and mechanically stable nanopolymer, which has excellent potential as a material in many novel applications, especially if it can be produced in large amounts from an inexpensive feedstock. Waste fiber sludge, a residue with little or no value, originates from pulp mills and lignocellulosic biorefineries. A high cellulose and low lignin content contributes to making the fiber sludge suitable for bioconversion, even without a thermochemical pretreatment step. In this study, the possibility to combine production of BC and hydrolytic enzymes from fiber sludge was investigated. The BC was characterized using field-emission scanning electron microscopy and X-ray diffraction analysis, and its mechanical properties were investigated. Results Bacterial cellulose and enzymes were produced through sequential fermentations with the bacterium Gluconacetobacter xylinus and the filamentous fungus Trichoderma reesei. Fiber sludges from sulfate (SAFS) and sulfite (SIFS) processes were hydrolyzed enzymatically without prior thermochemical pretreatment and the resulting hydrolysates were used for BC production. The highest volumetric yields of BC from SAFS and SIFS were 11 and 10 g/L (DW), respectively. The BC yield on initial sugar in hydrolysate-based medium reached 0.3 g/g after seven days of cultivation. The tensile strength of wet BC from hydrolysate medium was about 0.04 MPa compared to about 0.03 MPa for BC from a glucose-based reference medium, while the crystallinity was slightly lower for BC from hydrolysate cultures. The spent hydrolysates were used for production of cellulase with T. reesei. The cellulase activity (CMCase activity) in spent SAFS and SIFS hydrolysates reached 5.2 U/mL (87 nkat/mL), which was similar to the activity level obtained in a reference medium containing equal amounts of reducing sugar. Conclusions It was shown that waste fiber sludge is a suitable raw material for production of

  14. A biorefinery concept for simultaneous recovery of cellulosic ethanol and phenolic compounds from oil palm fronds: Process optimization

    Ofori-Boateng, Cynthia; Lee, Keat Teong; Saad, Bahruddin

    2014-01-01

    Highlights: • Biorefinery concept for simultaneous recovery of cellulose and phenolic compounds. • Sono-assisted organosolv/H 2 O 2 pretreatment was used to isolate palm fronds cellulose. • Optimum conditions for pretreatment: 60 °C, 40 min, 1:20 g/ml, 3% NaOH concentration. • Optimum conditions yielded 55.3% cellulose, 20.1 g/l glucose and 0.769 g/g ethanol. • Pretreatment liquor contained 4.691 mg GAE/g phenolics. - Abstract: In this study, process optimization of an ultrasonic-assisted organosolv/liquid oxidative pretreatment (SOP) of oil palm fronds (OPFs) for the simultaneous recovery of cellulose, bioethanol and biochemicals (i.e. phenolic compounds) in a biorefinery concept was carried out. The effects of time (30–60 min.), temperature (40–80 °C), NaOH concentration (1–5%) and sample:solvent ratio (1:10–1:50 g/ml) on cellulose content, bioethanol yield and total phenolics contents (TPC) after SOP were investigated. At optimum conditions of pretreatment (i.e. 60 °C, 40 min, 3% w/v aq. NaOH and 1:20 g/ml sample to solvent ratio), the recovered cellulose (55.30%) which served as substrate for enzymatic hydrolysis and subsequent fermentation yielded about 20.1 g/l glucose, 11.3 g/l xylose and 9.3 g/l bioethanol (yield of 0.769 g/g). The pretreatment liquor (mostly regarded as wastes) obtained at the optimum pretreatment conditions contained about 4.691 mg gallic acid equivalent (GAE)/g OPFs of TPC, 0.297 mg vanillic acid (VA)/g OPFs, 1.591 mg gallic acid (GA)/g OPFs and 0.331 mg quercetin (QU)/g OPFs. The pretreatment liquor was again analyzed to possess high antiradical scavenging activity (about 97.2%) compared to the synthetic antioxidant, 3,5-di-tert-butyl-4-hydroxytoluene (BHT) (80.7%) at 100 ppm. Thus one sustainable way of managing wastes in biorefinery is the recovery of multi-bioproducts (e.g. bioethanol and biochemicals) during the pretreatment process

  15. Bacterial Cellulose Production from Industrial Waste and by-Product Streams.

    Tsouko, Erminda; Kourmentza, Constantina; Ladakis, Dimitrios; Kopsahelis, Nikolaos; Mandala, Ioanna; Papanikolaou, Seraphim; Paloukis, Fotis; Alves, Vitor; Koutinas, Apostolis

    2015-07-01

    The utilization of fermentation media derived from waste and by-product streams from biodiesel and confectionery industries could lead to highly efficient production of bacterial cellulose. Batch fermentations with the bacterial strain Komagataeibacter sucrofermentans DSM (Deutsche Sammlung von Mikroorganismen) 15973 were initially carried out in synthetic media using commercial sugars and crude glycerol. The highest bacterial cellulose concentration was achieved when crude glycerol (3.2 g/L) and commercial sucrose (4.9 g/L) were used. The combination of crude glycerol and sunflower meal hydrolysates as the sole fermentation media resulted in bacterial cellulose production of 13.3 g/L. Similar results (13 g/L) were obtained when flour-rich hydrolysates produced from confectionery industry waste streams were used. The properties of bacterial celluloses developed when different fermentation media were used showed water holding capacities of 102-138 g · water/g · dry bacterial cellulose, viscosities of 4.7-9.3 dL/g, degree of polymerization of 1889.1-2672.8, stress at break of 72.3-139.5 MPa and Young's modulus of 0.97-1.64 GPa. This study demonstrated that by-product streams from the biodiesel industry and waste streams from confectionery industries could be used as the sole sources of nutrients for the production of bacterial cellulose with similar properties as those produced with commercial sources of nutrients.

  16. Bacterial Cellulose Production from Industrial Waste and by-Product Streams

    Erminda Tsouko

    2015-07-01

    Full Text Available The utilization of fermentation media derived from waste and by-product streams from biodiesel and confectionery industries could lead to highly efficient production of bacterial cellulose. Batch fermentations with the bacterial strain Komagataeibacter sucrofermentans DSM (Deutsche Sammlung von Mikroorganismen 15973 were initially carried out in synthetic media using commercial sugars and crude glycerol. The highest bacterial cellulose concentration was achieved when crude glycerol (3.2 g/L and commercial sucrose (4.9 g/L were used. The combination of crude glycerol and sunflower meal hydrolysates as the sole fermentation media resulted in bacterial cellulose production of 13.3 g/L. Similar results (13 g/L were obtained when flour-rich hydrolysates produced from confectionery industry waste streams were used. The properties of bacterial celluloses developed when different fermentation media were used showed water holding capacities of 102–138 g·water/g·dry bacterial cellulose, viscosities of 4.7–9.3 dL/g, degree of polymerization of 1889.1–2672.8, stress at break of 72.3–139.5 MPa and Young’s modulus of 0.97–1.64 GPa. This study demonstrated that by-product streams from the biodiesel industry and waste streams from confectionery industries could be used as the sole sources of nutrients for the production of bacterial cellulose with similar properties as those produced with commercial sources of nutrients.

  17. A new magnesium bisulfite pretreatment (MBSP) development for bio-ethanol production from corn stover.

    Yu, Heng; Ren, Jiwei; Liu, Lei; Zheng, Zhaojuan; Zhu, Junjun; Yong, Qiang; Ouyang, Jia

    2016-01-01

    This study established a new more neutral magnesium bisulfate pretreatment (MBSP) using magnesium bisulfate as sulfonating agent for improving the enzymatic hydrolysis efficiency of corn stover. Using the MBSP with 5.21% magnesium bisulfate, 170°C and pH 5.2 for 60 min, about 90% of lignin and 80% of hemicellulose were removed from biomass and more than 90% cellulose conversion of substrate was achieved after 48 h hydrolysis. About 6.19 kg raw corn stover could produce 1 kg ethanol by Saccharomyces cerevisiae. Meanwhile, MBSP also could protect sugars from excessive degradation, prevent fermentation inhibition formation and directly convert the hemicelluloses into xylooligosaccharides as higher-value products. These results suggested that the MBSP method offers an alternative approach to the efficient conversion of nonwoody lignocellulosic biomass to ethanol and had broad space for development. Copyright © 2015 Elsevier Ltd. All rights reserved.

  18. Do new cellulolytic enzyme preparations affect the industrial strategies for high solids lignocellulosic ethanol production?

    Cannella, David; Jørgensen, Henning

    2014-01-01

    proven essential for economic feasibility at industrial scale. Historically, simultaneous saccharification and fermentation (SSF) was found to give better ethanol yields compared to separate hydrolysis and fermentation (SHF), but data in literature are typically based on operating the process at low dry...... matter conditions. In this work the impact of selected enzyme preparation and processing strategy (SHF, presaccharification and simultaneous saccharification and fermentation—PSSF, and SSF) on final ethanol yield and overall performance was investigated with pretreated wheat straw up to 30% DM...... cellulose to around 94%, revealing that the most relevant products could be accounted for. One observation was the presence of oxidized sugar (gluconic acid) upon enzymatic hydrolysis with the latest enzyme preparation. Experiments showed gluconic acid formation by recently discovered enzymatic class...

  19. Zymomonas mobilis: a bacterium for ethanol production

    Baratti, J.C.; Bu' Lock, J.D.

    1986-01-01

    Zymomonas mobilis is a facultative anaerobic gram negative bacterium first isolated in tropical countries from alcoholic beverages like the African palm wine, the Mexican pulque and also as a contaminant of cider (cider sickness) or beer in the European countries. It is one of the few facultative anaerobic bacteria degrading glucose by the Entner-Doudoroff pathway usually found in strictly aerobic microorganisms. Some work was devoted to this bacterium in the 50s and 60s and was reviewed by Swings and De Ley in their classical paper published in 1977. During the 70s there was very little work on the bacterium until 1979 and the first report by the Australian group of P.L. Rogers on the great potentialities of Z. mobilis for ethanol production. At that time the petroleum crisis had led the developed countries to search for alternative fuel from renewable resources. The Australian group clearly demonstrated the advantages of the bacterium compared to the yeasts traditionally used for the alcoholic fermentation. As a result, there was a considerable burst in the Zymomonas literature which started from nearly zero in the late 70s to attain 70 papers published in the field in 1984. In this article, papers published from 1982 to 1986 are reviewed.

  20. Ethanol production from wet oxidized corn straw by simultaneous saccharification and fermentation

    Zhang, Q.; Yin, Y.; Thygesen, Anders

    2010-01-01

    remained in the solid fraction and recovery of cellulose was 95.87% after pretreatment. After 24 h hydrolysis at 50°C using cellulase, the achieved conversion of cellulose to glucose was about 67.6%. After 142 h of SSF with substrate concentration of 8%, ethanol yield of 79.0% of the theoretical...

  1. Second Generation Ethanol Production from Brewers’ Spent Grain

    Rossana Liguori

    2015-03-01

    Full Text Available Ethanol production from lignocellulosic biomasses raises a global interest because it represents a good alternative to petroleum-derived energies and reduces the food versus fuel conflict generated by first generation ethanol. In this study, alkaline-acid pretreated brewers’ spent grain (BSG was evaluated for ethanol production after enzymatic hydrolysis with commercial enzymes. The obtained hydrolysate containing a glucose concentration of 75 g/L was adopted, after dilution up to 50 g/L, for fermentation by the strain Saccharomyces cerevisiae NRRL YB 2293 selected as the best producer among five ethanologenic microorganims. When the hydrolysate was supplemented with yeast extract, 12.79 g/L of ethanol, corresponding to 0.28 g of ethanol per grams of glucose consumed (55% efficiency, was obtained within 24 h, while in the non-supplemented hydrolysate, a similar concentration was reached within 48 h. The volumetric productivity increased from 0.25 g/L·h in the un-supplemented hydrolysate to 0.53 g/L h in the yeast extract supplemented hydrolysate. In conclusion, the strain S. cerevisiae NRRL YB 2293 was shown able to produce ethanol from BSG. Although an equal amount of ethanol was reached in both BSG hydrolysate media, the nitrogen source supplementation reduced the ethanol fermentation time and promoted glucose uptake and cell growth.

  2. Life cycle greenhouse gas impacts of ethanol, biomethane and limonene production from citrus waste

    Pourbafrani, Mohammad; McKechnie, Jon; MacLean, Heather L.; Saville, Bradley A.

    2013-03-01

    The production of biofuel from cellulosic residues can have both environmental and financial benefits. A particular benefit is that it can alleviate competition for land conventionally used for food and feed production. In this research, we investigate greenhouse gas (GHG) emissions associated with the production of ethanol, biomethane, limonene and digestate from citrus waste, a byproduct of the citrus processing industry. The study represents the first life cycle-based evaluations of citrus waste biorefineries. Two biorefinery configurations are studied—a large biorefinery that converts citrus waste into ethanol, biomethane, limonene and digestate, and a small biorefinery that converts citrus waste into biomethane, limonene and digestate. Ethanol is assumed to be used as E85, displacing gasoline as a light-duty vehicle fuel; biomethane displaces natural gas for electricity generation, limonene displaces acetone in solvents, and digestate from the anaerobic digestion process displaces synthetic fertilizer. System expansion and two allocation methods (energy, market value) are considered to determine emissions of co-products. Considerable GHG reductions would be achieved by producing and utilizing the citrus waste-based products in place of the petroleum-based or other non-renewable products. For the large biorefinery, ethanol used as E85 in light-duty vehicles results in a 134% reduction in GHG emissions compared to gasoline-fueled vehicles when applying a system expansion approach. For the small biorefinery, when electricity is generated from biomethane rather than natural gas, GHG emissions are reduced by 77% when applying system expansion. The life cycle GHG emissions vary substantially depending upon biomethane leakage rate, feedstock GHG emissions and the method to determine emissions assigned to co-products. Among the process design parameters, the biomethane leakage rate is critical, and the ethanol produced in the large biorefinery would not meet EISA

  3. Life cycle greenhouse gas impacts of ethanol, biomethane and limonene production from citrus waste

    Pourbafrani, Mohammad; MacLean, Heather L; Saville, Bradley A; McKechnie, Jon

    2013-01-01

    The production of biofuel from cellulosic residues can have both environmental and financial benefits. A particular benefit is that it can alleviate competition for land conventionally used for food and feed production. In this research, we investigate greenhouse gas (GHG) emissions associated with the production of ethanol, biomethane, limonene and digestate from citrus waste, a byproduct of the citrus processing industry. The study represents the first life cycle-based evaluations of citrus waste biorefineries. Two biorefinery configurations are studied—a large biorefinery that converts citrus waste into ethanol, biomethane, limonene and digestate, and a small biorefinery that converts citrus waste into biomethane, limonene and digestate. Ethanol is assumed to be used as E85, displacing gasoline as a light-duty vehicle fuel; biomethane displaces natural gas for electricity generation, limonene displaces acetone in solvents, and digestate from the anaerobic digestion process displaces synthetic fertilizer. System expansion and two allocation methods (energy, market value) are considered to determine emissions of co-products. Considerable GHG reductions would be achieved by producing and utilizing the citrus waste-based products in place of the petroleum-based or other non-renewable products. For the large biorefinery, ethanol used as E85 in light-duty vehicles results in a 134% reduction in GHG emissions compared to gasoline-fueled vehicles when applying a system expansion approach. For the small biorefinery, when electricity is generated from biomethane rather than natural gas, GHG emissions are reduced by 77% when applying system expansion. The life cycle GHG emissions vary substantially depending upon biomethane leakage rate, feedstock GHG emissions and the method to determine emissions assigned to co-products. Among the process design parameters, the biomethane leakage rate is critical, and the ethanol produced in the large biorefinery would not meet EISA

  4. Direct ethanol production from barley beta-glucan by sake yeast displaying Aspergillus oryzae beta-glucosidase and endoglucanase.

    Kotaka, Atsushi; Bando, Hiroki; Kaya, Masahiko; Kato-Murai, Michiko; Kuroda, Kouichi; Sahara, Hiroshi; Hata, Yoji; Kondo, Akihiko; Ueda, Mitsuyoshi

    2008-06-01

    Three beta-glucosidase- and two endoglucanase-encoding genes were cloned from Aspergillus oryzae, and their gene products were displayed on the cell surface of the sake yeast, Saccharomyces cerevisiae GRI-117-UK. GRI-117-UK/pUDB7 displaying beta-glucosidase AO090009000356 showed the highest activity against various substrates and efficiently produced ethanol from cellobiose. On the other hand, GRI-117-UK/pUDCB displaying endoglucanase AO090010000314 efficiently degraded barley beta-glucan to glucose and smaller cellooligosaccharides. GRI-117-UK/pUDB7CB codisplaying both beta-glucosidase AO090009000356 and endoglucanase AO090010000314 was constructed. When direct ethanol fermentation from 20 g/l barley beta-glucan as a model substrate was performed with the codisplaying strain, the ethanol concentration reached 7.94 g/l after 24 h of fermentation. The conversion ratio of ethanol from beta-glucan was 69.6% of the theoretical ethanol concentration produced from 20 g/l barley beta-glucan. These results showed that sake yeast displaying A. oryzae cellulolytic enzymes can be used to produce ethanol from cellulosic materials. Our constructs have higher ethanol production potential than the laboratory constructs previously reported.

  5. Production of ethanol from cassava pulp via fermentation with a surface-engineered yeast strain displaying glucoamylase

    Kosugi, Akihiko; Murata, Yoshinori; Arai, Takamitsu; Mori, Yutaka [Post-harvest Science and Technology Division, Japan International Research Center for Agricultural Sciences (JIRCAS), 1-1 Ohwashi, Tsukuba, Ibaraki 305-8686 (Japan); Kondo, Akihiko [Department of Chemical Science and Engineering, Faculty of Engineering, Kobe University, Nada-ku, Kobe, 657-8501 (Japan); Ueda, Mitsuyoshi [Department of Applied Biochemistry, Division of Applied Life Sciences, Graduate School of Agriculture, Kyoto University, Sakyo-ku, Kyoto 606-8502 (Japan); Vaithanomsat, Pilanee; Thanapase, Warunee [Nanotechnology and Biotechnology Division, Kasetsart Agricultural and Agro-Industrial Product Improvement Institute (KAPI), Kasetsart University, 50 Chatuchak, Ladyao, Bangkok 10900 (Thailand)

    2009-05-15

    Cassava (Manihot esculenta Crantz) pulp, produced in large amounts as a by-product of starch manufacturing, is a major biomass resource in Southeast Asian countries. It contains abundant starch (approximately 60%) and cellulose fiber (approximately 20%). To effectively utilize the cassava pulp, an attempt was made to convert its components to ethanol using a sake-brewing yeast displaying glucoamylase on the cell surface. Saccharomyces cerevisiae Kyokai no. 7 (strain K7) displaying Rhizopus oryzae glucoamylase, designated strain K7G, was constructed using the C-terminal-half region of {alpha}-agglutinin. A sample of cassava pulp was pretreated with a hydrothermal reaction (140 C for 1 h), followed by treatment with a Trichoderma reesei cellulase to hydrolyze the cellulose in the sample. The K7G strain fermented starch and glucose in pretreated samples without addition of amylolytic enzymes, and produced ethanol in 91% and 80% of theoretical yield from 5% and 10% cassava pulp, respectively. (author)

  6. Deletion of the hfsB gene increases ethanol production in Thermoanaerobacterium saccharolyticum and several other thermophilic anaerobic bacteria.

    Eminoğlu, Ayşenur; Murphy, Sean Jean-Loup; Maloney, Marybeth; Lanahan, Anthony; Giannone, Richard J; Hettich, Robert L; Tripathi, Shital A; Beldüz, Ali Osman; Lynd, Lee R; Olson, Daniel G

    2017-01-01

    With the discovery of interspecies hydrogen transfer in the late 1960s (Bryant et al. in Arch Microbiol 59:20-31, 1967), it was shown that reducing the partial pressure of hydrogen could cause mixed acid fermenting organisms to produce acetate at the expense of ethanol. Hydrogen and ethanol are both more reduced than glucose. Thus there is a tradeoff between production of these compounds imposed by electron balancing requirements; however, the mechanism is not fully known. Deletion of the hfsA or B subunits resulted in a roughly 1.8-fold increase in ethanol yield. The increase in ethanol production appears to be associated with an increase in alcohol dehydrogenase activity, which appears to be due, at least in part, to increased expression of the adhE gene, and may suggest a regulatory linkage between hfsB and adhE . We studied this system most intensively in the organism Thermoanaerobacterium saccharolyticum ; however, deletion of hfsB also increases ethanol production in other thermophilic bacteria suggesting that this could be used as a general technique for engineering thermophilic bacteria for improved ethanol production in organisms with hfs -type hydrogenases. Since its discovery by Shaw et al. (JAMA 191:6457-64, 2009), the hfs hydrogenase has been suspected to act as a regulator due to the presence of a PAS domain. We provide additional support for the presence of a regulatory phenomenon. In addition, we find a practical application for this scientific insight, namely increasing ethanol yield in strains that are of interest for ethanol production from cellulose or hemicellulose. In two of these organisms ( T. xylanolyticum and T. thermosaccharolyticum ), the ethanol yields are the highest reported to date.

  7. Ethanol production by immobilized cells with forced substrate supply

    Mitani, Y.; Nishizawa, Y.; Nagai, S.

    1984-01-01

    Ethanol fermentation by a forced substrate supply into an immobilized cell layer was carried out to increase the ethanol production rate and to eliminate the diffusion dependency of substrate supply in an ordinary immobilized cell reaction. Saccharomyces cerevisiae IFO 2347 was immobilized in a mixture of k-carrageenan, locust bean gum, and celite (2: 0.5: 40 wt/vol %). A glucose minimal medium was fed into the immobilized cell layer (5 to 22 mm in thickness) at retention times between 0.6 and 2.8 h under pressure. The stable ethanol fermentation could be maintained for more than 3 weeks with an ethanol yield of 0.48 g ethanol/g glucose and ethanol productivity of 63 g.(l gel)/sup -1/.h/sup -1/ at a retention time of 1.5 h. The yeast cells were well distributed through the gel layer with a vertical gradient, and an average cell density was ca. 8.0 X 10/sup 9/ cells/ml gel, 4-fold higher than that of ordinary immobilized cells. A small filter press reactor was constructed to examine the applicability of ethanol fermentation with this forced substrate supply. The operation could be continued for a month at a retention time of 2 h yielding 96 g/l of ethanol from 200 g/l of glucose. 6 references, 5 figures, 3 tables.

  8. Anaerobic digestion for treatment of stillage from cellulosic bioethanol production.

    Tian, Zhuoli; Mohan, Gayathri Ram; Ingram, Lonnie; Pullammanappallil, Pratap

    2013-09-01

    Thermophilic anaerobic digestion of stillage from a cellulosic ethanol process that uses sugarcane bagasse as feedstock was investigated. A biochemical methane potential (BMP) of 200 ml CH4 at STP (g VS)(-1) was obtained. The whole stillage was separated into two fractions: a fraction retained on 0.5 mm screen called residue and a fraction passing through 0.5 mm screen called filtrate. About 70% of total methane yield of stillage was produced from the filtrate. The filtrate was anaerobically digested in a 15 L semi-continuously fed digester operated for 91 days at HRTs of 21 and 14 days and organic loading rate (OLR) of 1.85 and 2.39 g COD L(-1) d(-1). The methane yield from the stillage from the digester was about 90% of the yield from the BMP assays. The influent soluble COD (sCOD) was reduced from between 35.4 and 38.8 g COD (L(-1)) to between 7.5 and 8 g COD (L(-1)). Copyright © 2013 Elsevier Ltd. All rights reserved.

  9. Modelling the bioconversion of cellulose into microbial products: rate limitations

    Asenjo, J A

    1984-12-01

    The direct bioconversion of cellulose into microbial products carried out as a simultaneous saccharification and fermentation has a strong effect on the rates of cellulose degradation because cellobiose and glucose inhibition of the reaction are circumvented. A general mathematical model of the kinetics of this bioconversion has been developed. Its use in representing aerobic systems and in the analysis of the kinetic limitations has been investigated. Simulations have been carried out to find the rate limiting steps in slow fermentations and in rapid ones as determined by the specific rate of product formation. The requirements for solubilising and depolymerising enzyme activities (cellulase and cellobiase) in these systems has been determined. The activity that have been obtained for fungal cellulases are adequate for the kinetic requirements of the fastest fermentative strains. The results also show that for simultaneous bioconversions where strong cellobiose and glucose inhibition is overcome, no additional cellobiase is necessary to increase the rate of product formation. These results are useful for the selection of cellolytic micro-organisms and in the determination of enzymes to be cloned in recombinant strains. 17 references.

  10. Combined enzyme hydrolysis of cellulose and yeast fermentation

    Savarese, J J; Young, S D

    1978-08-01

    The conversion of cellulose, especially waste cellulosics, into utilizable materials, especially liquid fuel, is a most valuable outcome of cellulase technology pioneered at the US Army Laboratories, Natick, Mass. A process design has been proposed by Wilke for the conversion of cellulosic materials to ethanol and single-cell protein (SCP). The estimated ethanol production cost by this process is at the moment slightly more expensive than ethanol derived from petroleum. This paper deals with a process design improvement which will lower production cost for ethanol obtained via a Wilke or similar type system. We report a process by which the cellulase-catalyzed hydrolysis of cellulose to glucose is coupled with the yeast fermentation of the glucose produced to ethanol and SCP. Both processes take place in the same fermentor thus eliminating the need for the separation of glucose and a second reactor.

  11. Ethanol production potential of local yeast strains isolated from ripe ...

    STORAGESEVER

    2008-05-16

    May 16, 2008 ... ... of these studies, the preferred candidate for industrial production of ethanol ... The yeast strains were isolated using the method of Ameh et al. (1989), on ... gas in the Durham tube during the incubation period. Fermentation ...

  12. Ethanol production from Sorghum bicolor using both separate and ...

    STORAGESEVER

    2009-06-17

    Jun 17, 2009 ... pre-treatment, enzymatic saccharification, detoxification of inhibitors and fermentation of Sorghum bicolor straw for ethanol production ..... The authors wish to acknowledge financial support from ... Official energy statistics from.

  13. Development of ethanol production from cooking oil glycerol waste ...

    Tuoyo Aghomotsegin

    2016-10-12

    Oct 12, 2016 ... glycerol waste by mutant Enterobacter aerogenes ... wild type strain was altered for enhancing ethanol production using UV irradiation and chemical method. .... microbial medium analytical methods were of laboratory and.

  14. Ethanol production from biomass: technology and commercialisation status

    Mielenz, J.R.

    2001-06-01

    Owing to technical improvements in the processes used to produce ethanol from biomass, construction of at least two waste-to-ethanol production plants in the United States is expected to start this year. Although there are a number of robust fermentation microorganisms available, initial pretreatment of the biomass and costly cellulase enzymes remain critical targets for process and cost improvements. A highly efficient, very low-acid pretreatment process is approaching pilot testing, while research on cellulases for ethanol production is expanding at both enzyme and organism level. (Author)

  15. Comparison of cellulosic ethanol yields from midwestern maize and reconstructed tallgrass prairie systems managed for bioenergy

    Maize- and prairie-based systems were investigated as cellulosic feedstocks by conducting a 9 ha side-by-side comparison on fertile soils in the Midwestern United States. Maize was grown continuously with adequate fertilization over years both with and without a winter rye cover crop, and the 31-spe...

  16. Cellulosic-based ethanol and the contribution from agriculture and forestry

    Robert D. Perlack; Bryce J. Stokes; John Ferrell; Mary Bohman; Kenneth E. Skog; Dennis P. Dykstra; Patricia K. Lebow; Patrick D. Miles

    2008-01-01

    The cellulosic feedstocks (see chapter 2) needed to produce 20 billion gallons per year (BGY) of second-generation and other renewable fuels can come from a wide variety of cropland and forestland sources, including imports. The impact of producing these biofuels on U.S. agriculture and forestry will very much depend on the relative proportions of cropland- and...

  17. Granular starch hydrolysis for fuel ethanol production

    Wang, Ping

    Granular starch hydrolyzing enzymes (GSHE) convert starch into fermentable sugars at low temperatures (≤48°C). Use of GSHE in dry grind process can eliminate high temperature requirements during cooking and liquefaction (≥90°C). In this study, GSHE was compared with two combinations of commercial alpha-amylase and glucoamylase (DG1 and DG2, respectively). All three enzyme treatments resulted in comparable ethanol concentrations (between 14.1 to 14.2% v/v at 72 hr), ethanol conversion efficiencies and ethanol and DDGS yields. Sugar profiles for the GSHE treatment were different from DG1 and DG2 treatments, especially for glucose. During simultaneous saccharification and fermentation (SSF), the highest glucose concentration for the GSHE treatment was 7% (w/v); for DG1 and DG2 treatments, maximum glucose concentration was 19% (w/v). GSHE was used in one of the fractionation technologies (enzymatic dry grind) to improve recovery of germ and pericarp fiber prior to fermentation. The enzymatic dry grind process with GSHE was compared with the conventional dry grind process using GSHE with the same process parameters of dry solids content, pH, temperature, time, enzyme and yeast usages. Ethanol concentration (at 72 hr) of the enzymatic process was 15.5% (v/v), which was 9.2% higher than the conventional process (14.2% v/v). Distillers dried grains with solubles (DDGS) generated from the enzymatic process (9.8% db) was 66% less than conventional process (28.3% db). Three additional coproducts, germ 8.0% (db), pericarp fiber 7.7% (db) and endosperm fiber 5.2% (db) were produced. Costs and amounts of GSHE used is an important factor affecting dry grind process economics. Proteases can weaken protein matrix to aid starch release and may reduce GSHE doses. Proteases also can hydrolyze protein into free amino nitrogen (FAN), which can be used as a yeast nutrient during fermentation. Two types of proteases, exoprotease and endoprotease, were studied; protease and urea

  18. Fuel Processing Plants - ETHANOL_PRODUCTION_FACILITIES_IN: Ethanol Production Facilities in Indiana (Indiana Geological Survey, Point Shapefile)

    NSGIC State | GIS Inventory — This GIS layer shows the locations of ethanol production facilities in the state of Indiana. Attributes include the name and address of the facility, and information...

  19. Metabolic engineering of Escherichia coli for ethanol production without foreign genes

    Kim, Youngnyun

    Worldwide dependence on finite petroleum-based energy necessitates alternative energy sources that can be produced from renewable resources. A successful example of an alternative transportation fuel is bioethanol, produced by microorganisms, from corn starch that is blended with gasoline. However, corn, currently the main feedstock for bioethanol production, also occupies a significant role in human food and animal feed chains. As more corn is diverted to bioethanol, the cost of corn is expected to increase with an increase in the price of food, feed and ethanol. Using lignocellulosic biomass for ethanol production is considered to resolve this problem. However, this requires a microbial biocatalyst that can ferment hexoses and pentoses to ethanol. Escherichia coli is an efficient biocatalyst that can use all the monomeric sugars in lignocellulose, and recombinant derivatives of E. coli have been engineered to produce ethanol as the major fermentation product. In my study, ethanologenic E. coli strains were isolated from a ldhA-, pflB- derivative without introduction of foreign genes. These isolates grew anaerobically and produced ethanol as the main fermentation product. The mutation responsible for anaerobic growth and ethanol production was mapped in the lpdA gene and the mutation was identified as E354K in three of the isolates tested. Another three isolates carried an lpdA mutation, H352Y. Enzyme kinetic studies revealed that the mutated form of the dihydrolipoamide dehydrogenase (LPD) encoded by the lpdA was significantly less sensitive to NADH inhibition than the native LPD. This reduced NADH sensitivity of the mutated LPD was translated into lower sensitivity to NADH of the pyruvate dehydrogenase complex in strain SE2378. The net yield of 4 moles of NADH and 2 moles of acetyl-CoA per mole of glucose produced by a combination of glycolysis and PDH provided a logical basis to explain the production of 2 moles of ethanol per glucose. The development of E

  20. Ethanol Production from Brewers’ Spent Grain Pretreated by Dilute Phosphoric Acid

    Rojas-Chamorro, José A.; Cara, Cristóbal; Romero, Inmaculada

    2018-01-01

    of both pretreatment and enzymatic hydrolysis together recovered 92% of total sugars in BSG, mainly solubilized in the prehydrolysate (63%). Escherichia coli SL100 fermented this mixed sugar solution containing hemicellulosic sugars and starchy glucose without previous detoxification with an ethanol yield...... in this work allowed 69% of the total sugars in the BSG to be converted to ethanol....... of 0.40 g/g. Considering also the glucose released from the cellulosic structure and converted to ethanol by a simultaneous saccharification and fermentation process, an overall ethanol yield of 17.9 g of ethanol per 100 g of raw BSG was achieved. Thereby, the process configuration proposed...

  1. Ethanol production from soybean molasses by Zymomonas mobilis

    Letti, Luiz Alberto Junior; Karp, Susan Grace; Woiciechowski, Adenise Lorenci; Soccol, Carlos Ricardo

    2012-01-01

    This work deals with the utilization of soybean molasses (a low cost byproduct) to produce ethanol, an important biofuel, using the microorganism Zymomonas mobilis NRRL 806, a gram negative bacterium. At the first part of the work, laboratorial scale tests, using 125 mL flasks were performed to evaluate the effect of three variables on ethanol production: soybean molasses concentration (the sole carbon and nitrogen source), pH and period of previous aerobial phase. The optimal soybean concentration was around 200 g L -1 of soluble solids, pH between 6.0 and 7.0, and the period of previous aerobial phase did not provide significant effect. At the second part, kinetic tests were performed to compare the fermentation yields of Zymomonas mobilis NRRL 806 in flasks and in a bench scale batch reactor (it was obtained respectively 78.3% and 96.0% of the maximum theoretical yields, with productions of 24.2 and 29.3 g L -1 of ethanol). The process with a reactor fermentation using Saccharomyces cerevisiae LPB1 was also tested (it was reached 89.3% of the theoretical maximum value). A detailed kinetic behavior of the molasses sugars metabolism for Z. mobilis was also shown, either in reactor or in flasks. This work is a valuable tool for further works in the subject of ethanol production from agro-industrial by-products. -- Highlights: ► Zymomonas mobilis was able to grow and produce ethanol on diluted soybean molasses. ► Best conditions for ethanol production:200g L -1 of soluble solids; pH around 6,5. ► Z. mobilis had better ethanol production and yield when compared to S. cerevisiae. ► In reactor, Z. mobilis produced 29.3 g L -1 of ethanol, 96.0% of the maximum yield.

  2. Yeast metabolic engineering for hemicellulosic ethanol production

    Jennifer Van Vleet; Thomas W. Jeffries

    2009-01-01

    Efficient fermentation of hemicellulosic sugars is critical for the bioconversion of lignocellulosics to ethanol. Efficient sugar uptake through the heterologous expression of yeast and fungal xylose/glucose transporters can improve fermentation if other metabolic steps are not rate limiting. Rectification of cofactor imbalances through heterologous expression of...

  3. Evaluation of processing technology for Triarrhena sacchariflora (Maxim. Nakai for ethanol production.

    Fengqin Gao

    Full Text Available The effects of dilute H2SO4 concentration, forage:sulfuric acid ratio, digestion time, and digestion temperature were evaluated to determine effects on ethanol yield of Triarrhena sacchariflora (Maxim. Nakai. Twenty single factor experiments were conducted to evaluate H2SO4 concentration (0.5, 1.0, 1.5, 2.0, and 2.5%, w/w, forage:sulfuric acid ratio (1:6, 1:8, 1:10, 1:12, and 1:14, g/ml, digestion time (15, 30, 45, 60, and 90, min, digestion temperature (80, 100, 110, 120, and 125 °C for 3 replicates of the 5 levels of each factor. Based on results of the single factor experiments, an incomplete factorial was designed to evaluate ethanol yield from the best combinations of single factors. Finally, the best combination was tested by enzymatic hydrolysis and fermentation experiment in selected combinations according to pretreatment results. Percentage cellulose, hemicellulose, and lignin contents of forage residue after pretreatment, and glucose and xylose concentrations of the filtrate were analyzed prior to enzymatic hydrolysis, and percentage crystallinity was observed in untreated grass and pretreated residue. In addition, the solid residues were then hydrolysed and fermented by cellulase and yeast, the concentrations of glucose and ethanol being monitored for 96 h. Results showed that the order of the effect of main effect factors was as follows: digestion temperature > dilute H2SO4 concentration > digestion time > forage:sulfuric acid ratio. The best process parameters evaluated were sulfuric acid concentration of 1.5%, forage:sulfuric acid ratio of 1:6, digestion time of 15 min, and digestion temperature of 120°C. With this combination of factors, 80% of the cellulose was hydrolysed in 96 h, and 78% converted to ethanol. The findings identified that hemicelluloses were the key deconstruction barrier for pretreatment of Triarrhena sacchariflora (Maxim. Nakai for ethanol production. The results of this research provide evidence of

  4. Evaluation of processing technology for Triarrhena sacchariflora (Maxim.) Nakai for ethanol production.

    Gao, Fengqin; Yang, Fuyu; Zhou, He; Sun, Qizhong; Zhang, Yunwei; Brown, Michael A

    2014-01-01

    The effects of dilute H2SO4 concentration, forage:sulfuric acid ratio, digestion time, and digestion temperature were evaluated to determine effects on ethanol yield of Triarrhena sacchariflora (Maxim.) Nakai. Twenty single factor experiments were conducted to evaluate H2SO4 concentration (0.5, 1.0, 1.5, 2.0, and 2.5%, w/w), forage:sulfuric acid ratio (1:6, 1:8, 1:10, 1:12, and 1:14, g/ml), digestion time (15, 30, 45, 60, and 90, min), digestion temperature (80, 100, 110, 120, and 125 °C) for 3 replicates of the 5 levels of each factor. Based on results of the single factor experiments, an incomplete factorial was designed to evaluate ethanol yield from the best combinations of single factors. Finally, the best combination was tested by enzymatic hydrolysis and fermentation experiment in selected combinations according to pretreatment results. Percentage cellulose, hemicellulose, and lignin contents of forage residue after pretreatment, and glucose and xylose concentrations of the filtrate were analyzed prior to enzymatic hydrolysis, and percentage crystallinity was observed in untreated grass and pretreated residue. In addition, the solid residues were then hydrolysed and fermented by cellulase and yeast, the concentrations of glucose and ethanol being monitored for 96 h. Results showed that the order of the effect of main effect factors was as follows: digestion temperature > dilute H2SO4 concentration > digestion time > forage:sulfuric acid ratio. The best process parameters evaluated were sulfuric acid concentration of 1.5%, forage:sulfuric acid ratio of 1:6, digestion time of 15 min, and digestion temperature of 120°C. With this combination of factors, 80% of the cellulose was hydrolysed in 96 h, and 78% converted to ethanol. The findings identified that hemicelluloses were the key deconstruction barrier for pretreatment of Triarrhena sacchariflora (Maxim.) Nakai for ethanol production. The results of this research provide evidence of appropriate

  5. Pretreatment and Fractionation of Wheat Straw for Production of Fuel Ethanol and Value-added Co-products in a Biorefinery

    Xiu Zhang

    2014-08-01

    Full Text Available An integrated process has been developed for a wheat straw biorefinery. In this process, wheat straw was pretreated by soaking in aqueous ammonia (SAA, which extensively removed lignin but preserved high percentages of the carbohydrate fractions for subsequent bioconversion. The pretreatment conditions included 15 wt% NH4OH, 1:10 solid:liquid ratio, 65 oC and 15 hours. Under these conditions, 48% of the original lignin was removed, whereas 98%, 83% and 78% of the original glucan, xylan, and arabinan, respectively, were preserved. The pretreated material was subsequently hydrolyzed with a commercial hemicellulase to produce a solution rich in xylose and low in glucose plus a cellulose-enriched solid residue. The xylose-rich solution then was used for production of value-added products. Xylitol and astaxanthin were selected to demonstrate the fermentability of the xylose-rich hydrolysate. Candida mogii and Phaffia rhodozyma were used for xylitol and astaxanthin fermentation, respectively. The cellulose-enriched residue obtained after the enzymatic hydrolysis of the pretreated straw was used for ethanol production in a fed-batch simultaneous saccharification and fermentation (SSF process. In this process, a commercial cellulase was used for hydrolysis of the glucan in the residue and Saccharomyces cerevisiae, which is the most efficient commercial ethanol-producing organism, was used for ethanol production. Final ethanol concentration of 57 g/l was obtained at 27 wt% total solid loading.

  6. Production of fungal protein from cellulosic plant materials

    Sitaram, N; Kunhi, A A.M.; Geethadevi, B R; Rao, T N.R.

    1979-01-01

    The ability of 5 Aspergillus niger strains, a Penicillium chrysogenum strain, a Pestalotia strain, and a basidiomycete to produce microbial protein on 3 alkali-treated cellulosic substrates (rice straw, bagasse, and peanut shells) was evaluated. Most strains grew better on rice straw than on the other 2 substrates. Penicillium chrysogenum St-F3B produced more protein on all 3 substrates than did any of the other strains with a maximum production on rice straw of 85 mg/g substrate after 72 h incubation on a rotary shaker at pH 3.5 to 6.0. An inverse relation between substrate concentration and protein production per g substrate was observed with this organism.

  7. Thermodynamic analysis of ethanol reforming for hydrogen production

    Sun, Shaohui; Yan, Wei; Sun, Peiqin; Chen, Junwu

    2012-01-01

    This work presents the simulated equilibrium compositions of ethanol steam reforming (SR), partial oxidation (POX) and auto-thermal reforming (ATR) at a large temperature range, steam-to-ethanol and oxygen-to-ethanol molar ratios. The simulation work shows that the moles of hydrogen yield per mole ethanol are of this order: SR > ATR > POX. The results are compared with other simulation works and fitted models, which show that all the simulation results obtained with different methods agree well with each other. And the fitted models are in highly consistency with very small deviations. Moreover, the thermal-neutral point in corresponding to temperature, steam-to-ethanol and oxygen-to-ethanol mole ratios of ethanol ATR is estimated. The result shows that with the increasing of oxygen-to-ethanol mole ratio, the T-N point moves to higher temperatures; with the increasing of steam-to-ethanol mole ratio, the T-N point moves to lower temperatures. Furthermore, the energy exchanges of the reforming process and the whole process and the thermal efficiencies are also analyzed in the present work and that the energy demands and generated in the whole process are greater than the reforming process can be obtained. Finally, the optimum reaction conditions are selected. -- Highlights: ► The equilibrium compositions simulated by different researchers with different methods are compared. ► The simulation results are fitted with polynomials for convenient reference. ► The energy balance and thermal efficiencies are analyzed. ► The optimum reaction conditions of ethanol POX, SR and ATR for hydrogen production are selected.

  8. Ethanol production in Brazil: a bridge between science and industry

    Mario Lucio Lopes

    Full Text Available ABSTRACT In the last 40 years, several scientific and technological advances in microbiology of the fermentation have greatly contributed to evolution of the ethanol industry in Brazil. These contributions have increased our view and comprehension about fermentations in the first and, more recently, second-generation ethanol. Nowadays, new technologies are available to produce ethanol from sugarcane, corn and other feedstocks, reducing the off-season period. Better control of fermentation conditions can reduce the stress conditions for yeast cells and contamination by bacteria and wild yeasts. There are great research opportunities in production processes of the first-generation ethanol regarding high-value added products, cost reduction and selection of new industrial yeast strains that are more robust and customized for each distillery. New technologies have also focused on the reduction of vinasse volumes by increasing the ethanol concentrations in wine during fermentation. Moreover, conversion of sugarcane biomass into fermentable sugars for second-generation ethanol production is a promising alternative to meet future demands of biofuel production in the country. However, building a bridge between science and industry requires investments in research, development and transfer of new technologies to the industry as well as specialized personnel to deal with new technological challenges.

  9. Ethanol production by extractive fermentation - Process development and technology transfer

    Daugulis, A.J.; Axford, D.B.; Mau, T.K.

    1991-01-01

    Extractive Fermentation is an ethanol processing strategy in which the operations of fermentation and product recovery are integrated and undertaken simultaneously in a single step. In this process an inert and biocompatible organic solvent is introduced directly into the fermentation vessel to selectively extract the ethanol product. The ethanol is readily recovered from the solvent at high concentration by means of flash vaporization, and the solvent is recycled in a closed loop back to the fermentor. This process is characterized by a high productivity (since ethanol does not build up to inhibitory levels), continuous operation, significantly reduced water consumption, and lower product recovery costs. The technical advantages of this processing strategy have been extensively demonstrated by means of a continuous, fully integrated and computer-controlled Process Demonstration Unit in the authors' laboratory. Numerous features of this technology have been protected by US patent. A thorough economic comparison of Extractive Fermentation relative to modern ethanol technology (continuous with cell recycle) has been completed for both new plants and retrofitting of existing facilities for a capacity of 100 million liters of ethanol per year. Substantial cost savings are possible with Extractive Fermentation ranging, depending on the process configuration, from 5 cents to 16 cents per liter. Activities are under way to transfer this proprietary technology to the private sector

  10. Yeast flocculation: New story in fuel ethanol production.

    Zhao, X Q; Bai, F W

    2009-01-01

    Yeast flocculation has been used in the brewing industry to facilitate biomass recovery for a long time, and thus its mechanism of yeast flocculation has been intensively studied. However, the application of flocculating yeast in ethanol production garnered attention mainly in the 1980s and 1990s. In this article, updated research progress in the molecular mechanism of yeast flocculation and the impact of environmental conditions on yeast flocculation are reviewed. Construction of flocculating yeast strains by genetic approach and utilization of yeast flocculation for ethanol production from various feedstocks were presented. The concept of self-immobilized yeast cells through their flocculation is revisited through a case study of continuous ethanol fermentation with the flocculating yeast SPSC01, and their technical and economic advantages are highlighted by comparing with yeast cells immobilized with supporting materials and regular free yeast cells as well. Taking the flocculating yeast SPSC01 as an example, the ethanol tolerance of the flocculating yeast was also discussed.

  11. Selective ethanol production from reducing sugars in a saccharide mixture.

    Ohara, Satoshi; Kato, Taku; Fukushima, Yasuhiro; Sakoda, Akiyoshi

    2013-05-01

    Fermentation profiles of four different yeasts reportedly defective in sucrose utilization indicate that all strains tested removed particular sugar via selective conversion to ethanol in a saccharide mixture. At the temperature of pressed sugarcane juice, Saccharomyces dairenensis and Saccharomyces transvaalensis performed better in ethanol production rate and yield, respectively. Copyright © 2012 The Society for Biotechnology, Japan. Published by Elsevier B.V. All rights reserved.

  12. Advances in ethanol reforming for the production of hydrogen

    Laura Guerrero

    2014-06-01

    Full Text Available Catalytic steam reforming of ethanol (SRE is a promising route for the production of renewable hydrogen (H2. This article reviews the influence of doping supported-catalysts used in SRE on the conversion of ethanol, selectivity for H2, and stability during long reaction periods. In addition, promising new technologies such as membrane reactors and electrochemical reforming for performing SRE are presented.

  13. Ethanol Production from Waste Potato Mash by Using Saccharomyces Cerevisiae

    Gulten Izmirlioglu

    2012-10-01

    Full Text Available Bio-ethanol is one of the energy sources that can be produced by renewable sources. Waste potato mash was chosen as a renewable carbon source for ethanol fermentation because it is relatively inexpensive compared with other feedstock considered as food sources. However, a pretreatment process is needed: specifically, liquefaction and saccharification processes are needed to convert starch of potato into fermentable sugars before ethanol fermentation. In this study, hydrolysis of waste potato mash and growth parameters of the ethanol fermentation were optimized to obtain maximum ethanol production. In order to obtain maximum glucose conversions, the relationship among parameters of the liquefaction and saccharification process was investigated by a response surface method. The optimum combination of temperature, dose of enzyme (α-amylase and amount of waste potato mash was 95 °C, 1 mL of enzyme (18.8 mg protein/mL and 4.04 g dry-weight/100 mL DI water, with a 68.86% loss in dry weight for liquefaction. For saccharification, temperature, dose of enzyme and saccharification time were optimized and optimum condition was determined as 60 °C-72 h-0.8 mL (300 Unit/mL of amyloglucosidase combination, yielded 34.9 g/L glucose. After optimization of hydrolysis of the waste potato mash, ethanol fermentation was studied. Effects of pH and inoculum size were evaluated to obtain maximum ethanol. Results showed that pH of 5.5 and 3% inolculum size were optimum pH and inoculum size, respectively for maximum ethanol concentration and production rate. The maximum bio-ethanol production rate was obtained at the optimum conditions of 30.99 g/L ethanol. Since yeast extract is not the most economical nitrogen source, four animal-based substitutes (poultry meal, hull and fines mix, feather meal, and meat and bone meal were evaluated to determine an economical alternative nitrogen source to yeast extract. Poultry meal and feather meal were able to produce 35 g/L and

  14. Life cycle cost of ethanol production from cassava in Thailand

    Sorapipatana, Chumnong; Yoosin, Suthamma [Joint Graduate School of Energy and Environment, King Mongkut' s University of Technology Thonburi, Pracha-Uthit Rd., Tungkru, Bangmod, Bangkok 10140 (Thailand); Center for Energy Technology and Environment, Commission on Higher Education, Ministry of Education, Bangkok (Thailand)

    2011-02-15

    To increase the security of energy supply, lessen dependence on crude oil import and buffer against the impacts of large change in crude oil prices, the Thai government initiated and officially announced the national ethanol fuel program in year 2000. Since then, domestic ethanol demand has grown rapidly. Presently, all commercial ethanol in Thailand is produced from molasses as Thai law prohibits producing it from sugar cane directly. This is likely to limit ethanol supply in the near future. One possible solution is to supply more ethanol from cassava which is widely cultivated in this country. However, its production cost has not yet been known for certain. The objective of this study is to estimate the life cycle cost of ethanol production from cassava and to assess its economic competitiveness with gasoline in the Thai fuel market. Based on the record of cassava prices during the years 2002-2005, it was found that using it as feedstock would share more than 50% of the ethanol from cassava total production cost. It was also found that a bio-ethanol plant, with a capacity of 150,000 l/day, can produce ethanol from cassava in a range of ex-factory costs from 16.42 to 20.83 baht/l of gasoline equivalent (excluding all taxes), with an average cost of 18.15 baht/l of gasoline equivalent (41, 52 and 45 US cents/l gasoline equivalent respectively, based on 2005 exchange rate). In the same years, the range of 95-octane gasoline prices in Thailand varied from 6.18 baht to 20.86 baht/l, with an average price of 11.50 baht/l (15, 52 and 29 US cents/l respectively, based on 2005 exchange rate) which were much cheaper than the costs of ethanol made from cassava. Thus, we conclude that under the scenario of low to normal crude oil price, ethanol from cassava is not competitive with gasoline. The gasoline price has to rise consistently above 18.15 baht (45 US cents)/l before ethanol made from cassava can be commercially competitive with gasoline. (author)

  15. Life cycle cost of ethanol production from cassava in Thailand

    Sorapipatana, Chumnong; Yoosin, Suthamma

    2011-01-01

    To increase the security of energy supply, lessen dependence on crude oil import and buffer against the impacts of large change in crude oil prices, the Thai government initiated and officially announced the national ethanol fuel program in year 2000. Since then, domestic ethanol demand has grown rapidly. Presently, all commercial ethanol in Thailand is produced from molasses as Thai law prohibits producing it from sugar cane directly. This is likely to limit ethanol supply in the near future. One possible solution is to supply more ethanol from cassava which is widely cultivated in this country. However, its production cost has not yet been known for certain. The objective of this study is to estimate the life cycle cost of ethanol production from cassava and to assess its economic competitiveness with gasoline in the Thai fuel market. Based on the record of cassava prices during the years 2002-2005, it was found that using it as feedstock would share more than 50% of the ethanol from cassava total production cost. It was also found that a bio-ethanol plant, with a capacity of 150,000 l/day, can produce ethanol from cassava in a range of ex-factory costs from 16.42 to 20.83 baht/l of gasoline equivalent (excluding all taxes), with an average cost of 18.15 baht/l of gasoline equivalent (41, 52 and 45 US cents/l gasoline equivalent respectively, based on 2005 exchange rate). In the same years, the range of 95-octane gasoline prices in Thailand varied from 6.18 baht to 20.86 baht/l, with an average price of 11.50 baht/l (15, 52 and 29 US cents/l respectively, based on 2005 exchange rate) which were much cheaper than the costs of ethanol made from cassava. Thus, we conclude that under the scenario of low to normal crude oil price, ethanol from cassava is not competitive with gasoline. The gasoline price has to rise consistently above 18.15 baht (45 US cents)/l before ethanol made from cassava can be commercially competitive with gasoline. (author)

  16. Changes in birch wood cellulose through the action of sulphuric acid during furfural production. 3. Isolation of cellulose compounds

    Roze, I.M.; Vedernikov, N.A.

    1981-01-01

    The effect was studied of temperature (137-167 degrees C) and H/sub 2/SO/sub 4/ concentration (10-90%) in furfural production on the content of cellulose compounds and the degree of (hydrolytic) breakdown of difficultly-hydrolysed polysaccharides in the residual lignocellulose. Increasing temperature reduced cellulose yield and increased polysaccharide breakdown, especially in 10-30% H/sub 2/SO/sub 4/. A higher concentration of the same amount of H/sub 2/SO/sub 4/ reduced polysaccharide breakdown (by reducing the liquid/solid ratio), especially at a higher temperature, thereby enabling more cellulose to be recovered for further processing (e.g. wood hydrolysis). Results suggest that H/sub 2/SO/sub 4/ catalyzes the hydrolysis and dehydration processes differently. (Refs. 6).

  17. Improvement of enzymatic hydrolysis and ethanol production from corn stalk by alkali and N-methylmorpholine-N-oxide pretreatments.

    Cai, Ling-Yan; Ma, Yu-Long; Ma, Xiao-Xia; Lv, Jun-Min

    2016-07-01

    A combinative technology of alkali and N-methylmorpholine-N-oxide (NMMO) was used to pretreat corn stalk (CS) for improving the efficiencies of subsequent enzymatic hydrolysis and ethanol fermentation. The results showed that this strategy could not only remove hemicellulose and lignin but also decrease the crystallinity of cellulose. About 98.0% of enzymatic hydrolysis yield was obtained from the pretreated CS as compared with 46.9% from the untreated sample. The yield for corresponding ethanol yield was 64.6% while untreated CS was only 18.8%. Besides, xylose yield obtained from the untreated CS was only 11.1%, while this value was 93.8% for alkali with NMMO pretreated sample. These results suggest that a combination of alkali with 50% (wt/wt) NMMO solution may be a promising alternative for pretreatment of lignocellulose, which can increase the productions of subsequent enzymatic hydrolysis and ethanol fermentation. Copyright © 2016 Elsevier Ltd. All rights reserved.

  18. Ethanol production from Sorghum bicolor using both separate and simultaneous saccharification and fermentation in batch and fed batch systems

    Mehmood, Sajid; Gulfraz, M.; Rana, N. F.

    2009-01-01

    The objective of this work was to find the best combination of different experimental conditions during pre-treatment, enzymatic saccharification, detoxification of inhibitors and fermentation of Sorghum bicolor straw for ethanol production. The optimization of pre-treatment using different...... were used in order to increase the monomeric sugar during enzymatic hydrolysis and it has been observed that the addition of these surfactants contributed significantly in cellulosic conversion but no effect was shown on hemicellulosic hydrolysis. Fermentability of hydrolyzate was tested using...... Saccharomyces cerevisiae Ethanol Red (TM) and it was observed that simultaneous saccharification and fermentation ( SSF) with both batch and fed batch resulted in better ethanol yield as compared to separate hydrolysis and fermentation ( SHF). Detoxification of furan during SHF facilitated reduction...

  19. The productive potentials of sweet sorghum ethanol in China

    Zhang, Caixia; Xie, Gaodi; Li, Shimei; Ge, Liqiang; He, Tingting

    2010-01-01

    As one of the important non-grain energy crops, sweet sorghum has attracted the attention of scientific community and decision makers of the world since decades. But insufficient study has been done about the spatial suitability distribution and ethanol potential of sweet sorghum in China. This paper attempts to probe into the spatial distribution and ethanol potential of sweet sorghum in China by ArcGIS methods. Data used for the analysis include the spatial data of climate, soil, topography and land use, and literatures relevant for sweet sorghum studies. The results show that although sweet sorghum can be planted in the majority of lands in China, the suitable unused lands for large-scale planting (unit area not less than 100 hm 2 ) are only as much as 78.6 x 10 4 hm 2 ; and the productive potentials of ethanol from these lands are 157.1 x 10 4 -294.6 x 10 4 t/year, which can only meet 24.8-46.4% of current demand for E10 (gasoline mixed with 10% ethanol) in China (assumption of the energy efficiency of E10 is equivalent to that of pure petroleum). If all the common grain sorghum at present were replaced by sweet sorghum, the average ethanol yield of 244.0 x 10 4 t/year can be added, and thus the productive potentials of sweet sorghum ethanol can satisfy 63.2-84.9% of current demand for E10 of China. In general, Heilongjiang, Jilin, Inner Mongolia and Liaoning rank the highest in productive potentials of sweet sorghum ethanol, followed by Hebei, Shanxi, Sichuan, and some other provinces. It is suggested that these regions should be regarded as the priority development zones for sweet sorghum ethanol in China.

  20. Bridging the logistics gap for sustainable ethanol production: the CentroSul ethanol pipeline

    Megiolaro, Moacir; Daud, Rodrigo; Pittelli, Fernanda [CentroSul Transportadora Dutoviaria, SP (Brazil); Singer, Eugenio [EMS Consultant, Sao Paulo, SP (Brazil)

    2009-07-01

    The continuous increase of ethanol production and growth in consumption in Brazil is a reality that poses significant logistics challenges both for producers and consumers. The Brazilian local market absorbs a great portion of the country's production of ethanol, but the export market is also experiencing significant expansion so that both local and external market consumption will require more adequate transportation solutions. The alternative routes for Brazilian ethanol exports within the South and Southeast regions of Brazil range from the port of Paranagua, in the state of Parana, to the port of Vitoria, in the state of Espirito Santo. Each of these routes is about 1,000 km distance from the main production areas in the Central South states of Brazil. Brazilian highways and railways systems are overly congested and do not present efficient logistics alternatives for the transportation of large ethanol flows over long distances (cross-country) from the central Midwest regions of the country to the consumer and export markets in the Southeast. In response to the challenge to overcome such logistic gaps, CentroSul Transportadora Dutoviaria 'CentroSul', a company recently founded by a Brazilian ethanol producer group, the Brenco Group, is developing a project for the first fully-dedicated ethanol pipeline to be constructed in Brazil. The ethanol pipeline will transport 3,3 million m{sup 3} of Brenco - Brazilian Renewable Energy Company's ethanol production and an additional 4,7 million cubic meters from other Brazilian producers. The pipeline, as currently projected, will, at its full capacity, displace a daily vehicle fleet equivalent to 500 trucks which would be required to transport the 8,0 million cubic meters from their production origins to the delivery regions. In addition, the project will reduce GHG (trucking) emissions minimizing the project's overall ecological footprint. Key steps including conceptual engineering, environmental

  1. Environmental aspects of eucalyptus based ethanol production and use

    González-García, Sara; Moreira, Ma. Teresa; Feijoo, Gumersindo

    2012-01-01

    A renewable biofuel economy is projected as a pathway to decrease dependence on fossil fuels as well as to reduce greenhouse gases (GHG) emissions. Ethanol produced on large-scale from lignocellulosic materials is considered the automotive fuel with the highest potential. In this paper, a life cycle assessment (LCA) study was developed to evaluate the environmental implications of the production of ethanol from a fast-growing short rotation crop (SRC): eucalyptus as well as its use in a flexi-fuel vehicle (FFV). The aim of the analysis was to assess the environmental performance of three ethanol based formulations: E10, E85 and E100, in comparison with conventional gasoline. The standard framework of LCA from International Standards Organization was followed and the system boundaries included the cultivation of the eucalyptus biomass, the processing to ethanol conversion, the blending with gasoline (when required) and the final use of fuels. The environmental results show reductions in all impact categories under assessment when shifting to ethanol based fuels, excluding photochemical oxidant formation, eutrophication as well as terrestrial and marine ecotoxicity which were considerably influenced by upstream activities related to ethanol manufacture. The LCA study remarked those stages where the researchers and technicians need to work to improve the environmental performance. Special attention must be paid on ethanol production related activities, such as on-site energy generation and distillation, as well as forest activities oriented to the biomass production. The use of forest machinery with higher efficiency levels, reduction of fertilizers dose and the control of diffuse emissions from the conversion plant would improve the environmental profile. -- Highlights: ► The identification of the environmental implications of the production and use of eucalyptus based ethanol was carried out. ► Eucalyptus is a Spanish common and abundant fast-growing short

  2. Ethanol production from sunflower meal biomass by simultaneous saccharification and fermentation (SSF) with Kluyveromyces marxianus ATCC 36907.

    Camargo, Danielle; Gomes, Simone D; Sene, Luciane

    2014-11-01

    The lignocellulosic materials are considered promising renewable resources for ethanol production, but improvements in the processes should be studied to reduce operating costs. Thus, the appropriate enzyme loading for cellulose saccharification is critical for process economics. This study aimed at evaluating the concentration of cellulase and β-glucosidase in the production of bioethanol by simultaneous saccharification and fermentation (SSF) of sunflower meal biomass. The sunflower biomass was pretreated with 6% H2SO4 (w/v), at 121 °C, for 20 min, for hemicellulose removal and delignificated with 1% NaOH. SSF was performed with Kluyveromyces marxianus ATCC 36907, at 38 °C, 150 rpm, for 72 h, with different enzyme concentrations (Cellulase Complex NS22086-10, 15 and 20 FPU/gsubstrate and β-Glucosidase NS22118, with a cellulase to β-glucosidase ratio of 1.5:1; 2:1 and 3:1). The best condition for ethanol production was cellulase 20 FPU/gsubstrate and β-glucosidase 13.3 CBU/gsubstrate, resulting in 27.88 g/L ethanol, yield of 0.47 g/g and productivity of 0.38 g/L h. Under this condition the highest enzymatic conversion of cellulose to glucose was attained (87.06%).

  3. Metabolic engineering of ethanol production in Thermoanaerobacter mathranii

    Shou Yao

    2010-11-15

    Strain BG1 is a xylanolytic, thermophilic, anaerobic, Gram-positive bacterium originally isolated from an Icelandic hot spring. The strain belongs to the species Thermoanaerobacter mathranii. The strain ferments glucose, xylose, arabinose, galactose and mannose simultaneously and produces ethanol, acetate, lactate, CO{sub 2}, and H2 as fermentation end-products. As a potential ethanol producer from lignocellulosic biomass, tailor-made BG1 strain with the metabolism redirected to produce ethanol is needed. Metabolic engineering of T. mathranii BG1 is therefore necessary to improve ethanol production. Strain BG1 contains four alcohol dehydrogenase (ADH) encoding genes. They are adhA, adhB, bdhA and adhE encoding primary alcohol dehydrogenase, secondary alcohol dehydrogenase, butanol dehydrogenase and bifunctional alcohol/acetaldehyde dehydrogenase, respectively. The presence in an organism of multiple alcohol dehydrogenases with overlapping specificities makes the determination of the specific role of each ADH difficult. Deletion of each individual adh gene in the strain revealed that the adhE deficient mutant strain fails to produce ethanol as the fermentation product. The bifunctional alcohol/acetaldehyde dehydrogenase, AdhE, is therefore proposed responsible for ethanol production in T. mathranii BG1, by catalyzing sequential NADH-dependent reductions of acetyl-CoA to acetaldehyde and then to ethanol under fermentative conditions. Moreover, AdhE was conditionally expressed from a xylose-induced promoter in a recombinant strain (BG1E1) with a concomitant deletion of a lactate dehydrogenase. Over-expression of AdhE in strain BG1E1 with xylose as a substrate facilitates the production of ethanol at an increased yield. With a cofactor-dependent ethanol production pathway in T. mathranii BG1, it may become crucial to regenerate cofactor to increase the ethanol yield. Feeding the cells with a more reduced carbon source, such as mannitol, was shown to increase ethanol

  4. The state of autotrophic ethanol production in Cyanobacteria.

    Dexter, J; Armshaw, P; Sheahan, C; Pembroke, J T

    2015-07-01

    Ethanol production directly from CO2 , utilizing genetically engineered photosynthetic cyanobacteria as a biocatalyst, offers significant potential as a renewable and sustainable source of biofuel. Despite the current absence of a commercially successful production system, significant resources have been deployed to realize this goal. Utilizing the pyruvate decarboxylase from Zymomonas species, metabolically derived pyruvate can be converted to ethanol. This review of both peer-reviewed and patent literature focuses on the genetic modifications utilized for metabolic engineering and the resultant effect on ethanol yield. Gene dosage, induced expression and cassette optimizat-ion have been analyzed to optimize production, with production rates of 0·1-0·5 g L(-1) day(-1) being achieved. The current 'toolbox' of molecular manipulations and future directions focusing on applicability, addressing the primary challenges facing commercialization of cyanobacterial technologies are discussed. © 2015 The Society for Applied Microbiology.

  5. Solving ethanol production problems with genetically modified yeast strains

    A. Abreu-Cavalheiro

    2013-09-01

    Full Text Available The current world demand for bioethanol is increasing as a consequence of low fossil fuel availability and a growing number of ethanol/gasoline flex-fuel cars. In addition, countries in several parts of the world have agreed to reduce carbon dioxide emissions, and the use of ethanol as a fuel (which produces fewer pollutants than petroleum products has been considered to be a good alternative to petroleum products. The ethanol that is produced in Brazil from the first-generation process is optimized and can be accomplished at low cost. However, because of the large volume of ethanol that is produced and traded each year, any small improvement in the process could represent a savings of billions dollars. Several Brazilian research programs are investing in sugarcane improvement, but little attention has been given to the improvement of yeast strains that participate in the first-generation process at present. The Brazilian ethanol production process uses sugarcane as a carbon source for the yeast Saccharomyces cerevisiae. Yeast is then grown at a high cellular density and high temperatures in large-capacity open tanks with cells recycle. All of these culture conditions compel the yeast to cope with several types of stress. Among the main stressors are high temperatures and high ethanol concentrations inside the fermentation tanks during alcohol production. Moreover, the competition between the desired yeast strains, which are inoculated at the beginning of the process, with contaminants such as wild type yeasts and bacteria, requires acid treatment to successfully recycle the cells. This review is focused on describing the problems and stressors within the Brazilian ethanol production system. It also highlights some genetic modifications that can help to circumvent these difficulties in yeast.

  6. Solving ethanol production problems with genetically modified yeast strains.

    Abreu-Cavalheiro, A; Monteiro, G

    2013-01-01

    The current world demand for bioethanol is increasing as a consequence of low fossil fuel availability and a growing number of ethanol/gasoline flex-fuel cars. In addition, countries in several parts of the world have agreed to reduce carbon dioxide emissions, and the use of ethanol as a fuel (which produces fewer pollutants than petroleum products) has been considered to be a good alternative to petroleum products. The ethanol that is produced in Brazil from the first-generation process is optimized and can be accomplished at low cost. However, because of the large volume of ethanol that is produced and traded each year, any small improvement in the process could represent a savings of billions dollars. Several Brazilian research programs are investing in sugarcane improvement, but little attention has been given to the improvement of yeast strains that participate in the first-generation process at present. The Brazilian ethanol production process uses sugarcane as a carbon source for the yeast Saccharomyces cerevisiae. Yeast is then grown at a high cellular density and high temperatures in large-capacity open tanks with cells recycle. All of these culture conditions compel the yeast to cope with several types of stress. Among the main stressors are high temperatures and high ethanol concentrations inside the fermentation tanks during alcohol production. Moreover, the competition between the desired yeast strains, which are inoculated at the beginning of the process, with contaminants such as wild type yeasts and bacteria, requires acid treatment to successfully recycle the cells. This review is focused on describing the problems and stressors within the Brazilian ethanol production system. It also highlights some genetic modifications that can help to circumvent these difficulties in yeast.

  7. Bio-cellulose Production by Beijerinckia fluminensis WAUPM53 and Gluconacetobacter xylinus 0416 in Sago By-product Medium.

    Voon, W W Y; Muhialdin, B J; Yusof, N L; Rukayadi, Y; Meor Hussin, A S

    2018-06-19

    Bio-cellulose is the microbial extracellular cellulose that is produced by growing several microorganisms on agriculture by-products, and it is used in several food applications. This study aims to utilize sago by-product, coconut water, and the standard medium Hestrin-Schramm as the carbon sources in the culture medium for bio-cellulose production. The bacteria Beijerinkia fluminensis WAUPM53 and Gluconacetobacter xylinus 0416 were selected based on their bio-cellulose production activity. The structure was determined by Fourier transform infrared spectroscopy and scanning electron microscopy, while the toxicity safety was evaluated by brine shrimp lethality test. The results of Fourier transform infrared spectroscopy showed that the bio-cellulose produced by B. fluminensis cultivated in sago by-products was of high quality. The bio-cellulose production by B. fluminensis in the sago by-product medium was slightly higher than that in the coconut water medium and was comparable with the production in the Hestrin-Schramm medium. Brine shrimp lethality test confirmed that the bio-cellulose produced by B. fluminensis in the sago by-product medium has no toxicity, which is safe for applications in the food industry. This is the first study to determine the high potential of sago by-product to be used as a new carbon source for the bio-cellulose production.

  8. Production and Properties of Carbon Nanotube/Cellulose Composite Paper

    Maria, Kazi Hanium; Mieno, Tetsu

    2017-01-01

    Multiwalled carbon nanotube/cellulose composite papers have been prepared by mixing the cellulose with MWNT/gelatin solution and drying at room temperature. The CNTs form an interconnected network on the cellulose paper and as a result CNT paper sheet exhibits enhanced electrical properties and thermal stabilities. It is found that both sides of CNT paper sheet have the uniform electrical conductivities. The sheet exhibits strong microwave absorption in the microwave range of 10.5 GHz. The CN...

  9. IMPROVED BIOREFINERY FOR THE PRODUCTION OF ETHANOL, CHEMICALS, ANIMAL FEED AND BIOMATERIALS FROM SUGAR CANE

    Dr. Donal F. Day

    2009-01-29

    The Audubon Sugar Institute (ASI) of Louisiana State University’s Agricultural Center (LSU AgCenter) and MBI International (MBI) sought to develop technologies that will lead to the development of a sugar-cane biorefinery, capable of supplying fuel ethanol from bagasse. Technology development focused on the conversion of bagasse, cane-leaf matter (CLM) and molasses into high value-added products that included ethanol, specialty chemicals, biomaterials and animal feed; i.e. a sugar cane-based biorefinery. The key to lignocellulosic biomass utilization is an economically feasible method (pretreatment) for separating the cellulose and the hemicellulose from the physical protection provided by lignin. An effective pretreatment disrupts physical barriers, cellulose crystallinity, and the association of lignin and hemicellulose with cellulose so that hydrolytic enzymes can access the biomass macrostructure (Teymouri et al. 2004, Laureano-Perez, 2005). We chose to focus on alkaline pretreatment methods for, and in particular, the Ammonia Fiber Expansion (AFEX) process owned by MBI. During the first two years of this program a laboratory process was established for the pretreatment of bagasse and CLM using the AFEX process. There was significant improvement of both rate and yield of glucose and xylose upon enzymatic hydrolysis of AFEX-treated bagasse and CLM compared with untreated material. Because of reactor size limitation, several other alkaline pretreatment methods were also co-investigated. They included, dilute ammonia, lime and hydroxy-hypochlorite treatments. Scale-up focused on using a dilute ammonia process as a substitute for AFEX, allowing development at a larger scale. The pretreatment of bagasse by an ammonia process, followed by saccharification and fermentation produced ethanol from bagasse. Simultaneous saccharification and fermentation (SSF) allowed two operations in the same vessel. The addition of sugarcane molasses to the hydrolysate

  10. Bioconversion of hydrolyzed cashew peduncle bagasse for ethanol and xylitol production

    Lorena L. de Medeiros

    Full Text Available ABSTRACT The agro-industrial waste deposited in the environment causes problems in nature that can be solved with the use and generation of bioproducts. Thus, the objective was to study the lignocellulosic fraction of cashew (Anacardium occidentale L. peduncle bagasse and fermentation on large scale (8-16 times using the strain Candida guilliermondii CCT-3544 as production agent. According to the obtained results, it can be noted that the dry cashew peduncle bagasse has 21.45% of cellulose, 10.96% of hemicellulose and 35.39% of lignin. During fermentation, C. guilliermondii 3544-CAT was able to grow on medium containing hydrolysate, with maximum cell growth concentration of 3.5 g L-1. The behavior of the sugars in the fermentation process was similar in the different variables, with maximum production of ethanol and xylitol at 48 h of fermentation.

  11. Sequential saccharification of corn fiber and ethanol production by the brown rot fungus Gloeophyllum trabeum.

    Rasmussen, M L; Shrestha, P; Khanal, S K; Pometto, A L; Hans van Leeuwen, J

    2010-05-01

    Degradation of lignocellulosic biomass to sugars through a purely biological process is a key to sustainable biofuel production. Hydrolysis of the corn wet-milling co-product-corn fiber-to simple sugars by the brown rot fungus Gloeophyllum trabeum was studied in suspended-culture and solid-state fermentations. Suspended-culture experiments were not effective in producing harvestable sugars from the corn fiber. The fungus consumed sugars released by fungal extracellular enzymes. Solid-state fermentation demonstrated up to 40% fiber degradation within 9days. Enzyme activity assays on solid-state fermentation filtrates confirmed the involvement of starch- and cellulose-degrading enzymes. To reduce fungal consumption of sugars and to accelerate enzyme activity, 2- and 3-d solid-state fermentation biomasses (fiber and fungus) were submerged in buffer and incubated at 37 degrees C without shaking. This anaerobic incubation converted up to almost 11% of the corn fiber into harvestable reducing sugars. Sugars released by G. trabeum were fermented to a maximum yield of 3.3g ethanol/100g fiber. This is the first report, to our knowledge, of G. trabeum fermenting sugar to ethanol. The addition of Saccharomyces cerevisiae as a co-culture led to more rapid fermentation to a maximum yield of 4.0g ethanol/100g fiber. The findings demonstrate the potential for this simple fungal process, requiring no pretreatment of the corn fiber, to produce more ethanol by hydrolyzing and fermenting carbohydrates in this lignocellulosic co-product. Copyright 2010 Elsevier Ltd. All rights reserved.

  12. Optimization of enzymatic hydrolysis for ethanol production by simultaneous saccharification and fermentation of wastepaper.

    Sangkharak, Kanokphorn

    2011-11-01

    The present study investigated the development of high sugar production by optimization of an enzymatic hydrolysis process using both conventional and statistical methods, as well as the production of ethanol by the selected wastepaper source. Among four sources of pretreated wastepaper including office paper, newspaper, handbills and cardboard, office paper gave the highest values of cellulose (87.12%) and holocelluloses (89.07%). The effects of the amount of wastepaper, the pretreatment method and the type of enzyme on reducing sugar production from office paper were studied using conventional methods. The highest reducing sugar production (1851.28 µg L(-1); 37.03% conversion of glucose) was obtained from the optimal condition containing 40 mg of office paper, pretreated with stream explosion and hydrolysed with the combination of cellulase from Aspergillus niger and Trichoderma viride at the fixed loading rate of 20 FPU g(-1) sample. The effects of interaction of wastepaper amount and enzyme concentration as well as incubation time were studied by a statistical method using central composite design. The optimal medium composition consisted of 43.97 µg L(-1), 28.14 FPU g(-1) sample and 53.73 h of wastepaper, enzyme concentration and incubation time, respectively, and gave the highest amount of sugar production (2184.22 µg L(-1)) and percentage conversion of glucose (43.68%). The ethanol production from pretreated office paper using Saccharomyces cerevisiae in a simultaneous saccharification and fermentation process was 21.02 g L(-1) after 36 h of cultivation, corresponding to an ethanol volumetric production rate of 0.58 g ethanol L(-1) h(-1).

  13. A constraint-based model of Scheffersomyces stipitis for improved ethanol production

    Liu Ting

    2012-09-01

    Full Text Available Abstract Background As one of the best xylose utilization microorganisms, Scheffersomyces stipitis exhibits great potential for the efficient lignocellulosic biomass fermentation. Therefore, a comprehensive understanding of its unique physiological and metabolic characteristics is required to further improve its performance on cellulosic ethanol production. Results A constraint-based genome-scale metabolic model for S. stipitis CBS 6054 was developed on the basis of its genomic, transcriptomic and literature information. The model iTL885 consists of 885 genes, 870 metabolites, and 1240 reactions. During the reconstruction process, 36 putative sugar transporters were reannotated and the metabolisms of 7 sugars were illuminated. Essentiality study was conducted to predict essential genes on different growth media. Key factors affecting cell growth and ethanol formation were investigated by the use of constraint-based analysis. Furthermore, the uptake systems and metabolic routes of xylose were elucidated, and the optimization strategies for the overproduction of ethanol were proposed from both genetic and environmental perspectives. Conclusions Systems biology modelling has proven to be a powerful tool for targeting metabolic changes. Thus, this systematic investigation of the metabolism of S. stipitis could be used as a starting point for future experiment designs aimed at identifying the metabolic bottlenecks of this important yeast.

  14. Comparison of ethanol production from corn cobs and switchgrass following a pyrolysis-based biorefinery approach.

    Luque, Luis; Oudenhoven, Stijn; Westerhof, Roel; van Rossum, Guus; Berruti, Franco; Kersten, Sascha; Rehmann, Lars

    2016-01-01

    . Ethanol yields achieved based on initial cellulose fraction were 27.8% in switchgrass and 27.0% in corn cobs. This study demonstrates that ethanol production from switchgrass and corn cobs is possible following a combined thermochemical and fermentative biorefinery approach, with ethanol yields comparable to results in conventional pretreatments and fermentation processes. The feedstock-independent fermentation ability can easily be assessed with a simple assay.

  15. Ethanol Production from Hydrothermally-Treated Biomass from West Africa

    Edem Cudjoe Bensah

    2015-08-01

    Full Text Available Despite the abundance of diverse biomass resources in Africa, they have received little research and development focus. This study presents compositional analysis, sugar, and ethanol yields of hydrothermal pretreated (195 °C, 10 min biomass from West Africa, including bamboo wood, rubber wood, elephant grass, Siam weed, and coconut husk, benchmarked against those of wheat straw. The elephant grass exhibited the highest glucose and ethanol yields at 57.8% and 65.1% of the theoretical maximums, respectively. The results show that the glucose yield of pretreated elephant grass was 3.5 times that of the untreated material, while the ethanol yield was nearly 2 times higher. Moreover, the sugar released by the elephant grass (30.8 g/100 g TS was only slightly lower than by the wheat straw (33.1 g/100 g TS, while the ethanol yield (16.1 g/100 g TS was higher than that of the straw (15.26 g/100 g TS. All other local biomass types studied exhibited sugar and ethanol yields below 33% and 35% of the theoretical maximum, respectively. Thus, elephant grass is a highly promising biomass source for ethanol production in Africa.

  16. Production of fuel ethanol from molasses by thermotolerant yeast

    Hamad, S. H.

    2009-01-01

    A thermotolerant strain of the yeast Kluyveromyces marxians, isolated from Kenana sugar factory in the Sudan, was used for the production of ethanol from molasses. Fermentations were carried out in a bioreactor with 10-litre working volume at three temperatures and three sugar concentrations in batch and at one temperature and three feeding rates in fed-batch processes. In the batch fermentations, the best results were obtained at 40 o C and 20% sugar, where a maximum of 9.2% (w/v) ethanol concentration was produced in 30 hours with a yield of 90% of the theoretical and a maximum ethanol specific productivity of 0.65 g per gramme yeast and hour. In the fed-batch process at 40 o C , the best results were obtained at 0.5 1/h feeding rate of a substrate with 400 g/1 sugar. Under such conditions, the yeast produced up to 9.34% (w/v) ethanol with 91.6% of the theoretical yield in 14 hours of fermentation and a maximum specific ethanol productivity of 0.9 g per gramme yeast and hour. (Author)

  17. Ethanol Production from Lignocellulose by the Dimorphic Fungus Mucor Indicus

    Lennartsson, P.R.; Taherzadeh, M.J. (School of Engineering, Univ. of Boraas, SE-50190, Boraas (Sweden)). e-mail: Patrik.Lennartsson@hb.se; Karimi, K. (Dept. of Chemical Engineering, Isfahan Univ. of Technology, 84156-83111, Isfahan (IR)); Edebo, L. (Dept. of Clinical Bacteriology, Univ. of Goeteborg, SE-41346, Goeteborg (Sweden))

    2008-10-15

    Ethanol production from dilute-acid lignocellulosic hydrolyzate by the dimorphic fungus Mucor indicus was investigated. A mixture of different forest wood chips dominated by spruce was hydrolyzed with 0.5 g/L sulfuric acid at 15 bar for 10 min, yielding different sugars including galactose, glucose, mannose, and xylose, but also different fermentation inhibitors such as acetic acid, furfural, hydroxymethyl furfural (HMF), and phenolic compounds. We induced different morphological growth of M. indicus from purely filamentous, mostly filamentous, mostly yeast-like to purely yeast-like. The different forms were then used to ferment the hydrolyzate. They tolerated the presence of the inhibitors under anaerobic batch cultivation well and the ethanol yield was 430-440 g/kg consumed sugars. The ethanol productivity depended on the morphology. Judging from these results, we conclude that M. indicus, is useful for ethanol production from toxic substrates independent of its morphology. Keywords: bio-ethanol, lignocellulosic materials, dilute acid hydrolysis, Mucor indicus, dimorphic fungi

  18. Ethanol, biomass and enzyme production for whey waste abatement

    Maiorella, B L; Castillo, F J

    1984-08-01

    Methods of ethanol, biomass, and lactase production are evaluated for the treatment of whey waste. These processes can all reduce the whey BOD load of 35,000 ppm by at least 90%. Plant designs are evaluated at the scale of 25,000 l whey per day, corresponding to the output of a typical independent cheese factory. Ethanol production is the most practical of the alternatives evaluated and the waste treatment would add 7.3 US cents per kilogramme to the cost of cheese manufacture. 57 references.

  19. Cellulose factories: advancing bioenergy production from forest trees.

    Mizrachi, Eshchar; Mansfield, Shawn D; Myburg, Alexander A

    2012-04-01

    Fast-growing, short-rotation forest trees, such as Populus and Eucalyptus, produce large amounts of cellulose-rich biomass that could be utilized for bioenergy and biopolymer production. Major obstacles need to be overcome before the deployment of these genera as energy crops, including the effective removal of lignin and the subsequent liberation of carbohydrate constituents from wood cell walls. However, significant opportunities exist to both select for and engineer the structure and interaction of cell wall biopolymers, which could afford a means to improve processing and product development. The molecular underpinnings and regulation of cell wall carbohydrate biosynthesis are rapidly being elucidated, and are providing tools to strategically develop and guide the targeted modification required to adapt forest trees for the emerging bioeconomy. Much insight has already been gained from the perturbation of individual genes and pathways, but it is not known to what extent the natural variation in the sequence and expression of these same genes underlies the inherent variation in wood properties of field-grown trees. The integration of data from next-generation genomic technologies applied in natural and experimental populations will enable a systems genetics approach to study cell wall carbohydrate production in trees, and should advance the development of future woody bioenergy and biopolymer crops.

  20. 75 FR 42745 - Production Incentives for Cellulosic Biofuels: Notice of Program Intent

    2010-07-22

    ... Cellulosic Biofuels: Notice of Program Intent AGENCY: Office of Energy Efficiency and Renewable Energy...). Through this notice, biofuels producers and other interested parties are invited to submit pre-auction..., ``Production Incentives for Cellulosic Biofuels; Reverse Auction Procedures and Standards,'' (74 FR 52867...

  1. Enzymatic pre-treatment of high content cellulosic feedstock improves biogas production

    Animal wastes with high lignin and cellulosic contents can serve as the feedstock for biogas production (mainly methane) that could be used as alternative energy source. However, these high lignin and cellulosic feedstocks are quite recalcitrant to be readily utilized by methanogens to produce ben...

  2. LCA Study for Pilot Scale Production of Cellulose Nano Crystals (CNC) from Wood Pulp

    Hongmei Gu; Richard Reiner; Richard Bergman; Alan Rudie

    2015-01-01

    Interest in cellulose nanocrystals (CNC)/cellulose nanofibrils (CNF) made from woody biomass has been growing rapidly with close attention from pulp and paper industry, governments, universities, and research institutes. Many new products development with CNCs have been studied intensively. However, little life-cycle analysis (LCA) has been conducted for the...

  3. An enzyme to improve the ethanol production; Une enzyme pour ameliorer la production d'ethanol

    Anon.

    2005-07-01

    The American firm Genecor launches a technology which allows to improve the production of ethanol from agricultural resources. This technology involves in particular a decrease of the energy consumption and of the production costs and a best yield. In the process, is used a mixture of enzymes composed of alpha-amylase and gluco-amylase. (O.M.)

  4. Recent developments in the production and applications of bacterial cellulose fibers and nanocrystals.

    Reiniati, Isabela; Hrymak, Andrew N; Margaritis, Argyrios

    2017-06-01

    Cellulosic nanomaterials provide a novel and sustainable platform for the production of high performance materials enabled by nanotechnology. Bacterial cellulose (BC) is a highly crystalline material and contains pure cellulose without lignin and hemicellulose. BC offers an opportunity to provide control of the products' properties in-situ, via specific BC production methods and culture conditions. The BC potential in advanced material applications are hindered by a limited knowledge of optimal BC production conditions, efficient process scale-up, separation methods, and purification methods. There is a growing body of work on the production of bacterial cellulose nanocrystals (BCNs) from BC fibers. However, there is limited information regarding the effect of BC fibers' characteristics on the production of nanocrystals. This review describes developments in BC and BCNs production methods and factors affecting their yield and physical characteristics.

  5. COMPLEX PROCESSING OF CELLULOSE WASTE FROM POULTRY AND SUGAR PRODUCTION

    E. V. Sklyadnev

    2015-01-01

    Full Text Available Summary.To solve the problem of disposing of huge volumes of cellulose waste from sugar production in the form of beet pulp and waste of poultry farms in the form of poultry manure is proposed to use the joint use of two methods of thermal processing of waste - pyrolysis and gasification. The possibility of using pyrolysis applied to the waste are confirmed by experimental results. Based on the results of laboratory studies of the properties of by-products resulting from the thermal processing of the feedstock, it is proposed complex processing to produce useful products, to be implemented in the form of marketable products, and the organization's own process energy utilization. Developed flow diagram of an integrated processing said waste comprises 3 sections, which successively carried out: pyrolytic decomposition of the feedstock to obtain a secondary product in the form of solid, liquid and gas fractions, the gasification of solids to obtain combustible gas and separating the liquid fraction by distillation to obtain valuable products. The main equipment in the first region is the pyrolysis reactor cascade condensers; the second section - gasifiers layers and stream type; the third - one or more distillation columns with the necessary strapping. Proper power supply installation is organized by the use of the heat produced during combustion of the synthesis gas for heating and gasification reactor. For the developed scheme presents calculations of the heat balance of the installation, supporting the energy efficiency of the proposed disposal process. Developments carried out in the framework of the project the winner of the Youth Prize Competition Government of Voronezh region to support youth programs in the 2014-2015.

  6. The economics of ethanol production by extractive fermentation

    Daugulis, A J; Axford, D B; McLellan, P J [Queen' s Univ., Kingston, ON (Canada)

    1991-04-01

    Extractive fermentation is a processing strategy in which reaction and recovery occur simultaneously in a fermentation vessel through the use of a water-immiscible solvent which selectively removes an inhibitory product. An ethanol-extractive fermentation process has been developed, incorporating continuous operation and the ability to ferment concentrated feedstocks. A detailed economic assessment of this process is provided relative to current technology for an annual capacity of 100 million litres of ethanol. Extractive fermentation provides significant economic advantages for both grass roots and retrofitted plants. Total production costs are estimated at 45{cents}/l for a conventional plant and 29.4{cents}/l for a retrofitted plant. The main cost saving achievable by extractive fermentation is in energy, used for evaporation and drying, since the process uses significantly less water in its conversion of concentrated feedstocks. Producing anhydrous ethanol without distillation is also a prospect. 15 refs., 5 fig., 10 tabs.

  7. Engineering Escherichia coli for improved ethanol production from gluconate.

    Hildebrand, Amanda; Schlacta, Theresa; Warmack, Rebeccah; Kasuga, Takao; Fan, Zhiliang

    2013-10-10

    We report on engineering Escherichia coli to produce ethanol at high yield from gluconic acid (gluconate). Knocking out genes encoding for the competing pathways (l-lactate dehydrogenase and pyruvate formate lyase A) in E. coli KO11 eliminated lactate production, lowered the carbon flow toward acetate production, and improved the ethanol yield from 87.5% to 97.5% of the theoretical maximum, while the growth rate of the mutant strain was about 70% of the wild type. The corresponding genetic modifications led to a small improvement of ethanol yield from 101.5% to 106.0% on glucose. Deletion of the pyruvate dehydrogenase gene (pdh) alone improved the ethanol yield from 87.5% to 90.4% when gluconate was a substrate. The growth rate of the mutant strain was identical to that of the wild type. The corresponding genetic modification led to no improvements on ethanol yield on glucose. Copyright © 2013 Elsevier B.V. All rights reserved.

  8. Production of cellulose nanoparticles from blue agave waste treated with environmentally friendly processes.

    Robles, Eduardo; Fernández-Rodríguez, Javier; Barbosa, Ananda M; Gordobil, Oihana; Carreño, Neftali L V; Labidi, Jalel

    2018-03-01

    Tequila elaboration leaves two main byproducts that are undervalued (bagasse and leaves). Organosolv pulping and Total Chlorine Free bleaching were integrated to obtain cellulose fibers from agricultural waste which consisted of blue agave bagasse and leaf fibers; together they represent a green process which valorizes biomass waste. The obtained celluloses were characterized by FT-IR, colorimetry, and SEM and their extraction yields were evaluated. These celluloses were used to produce cellulose nanocrystals and cellulose nanofibers. First, an acid hydrolysis was performed in a sonication bath to induce cavitation during the reaction to produce cellulose nanocrystals. Then a high-pressure homogenization was selected to produce cellulose nanofibers. These nanocelluloses were characterized by powder XRD, Nanosizer, zeta potential, NMR, and electronic microscopy. Results showed that cellulose from organosolv pulps bleached with TCF bleaching is suitable for nanocellulose production. Moreover, the use of a new step to separate cellulose nanocrystals resulted in yields almost doubling traditional yields, while the rest of the properties remained within the expected. Copyright © 2018 Elsevier Ltd. All rights reserved.

  9. Design and analysis of fuel ethanol production from raw glycerol

    Posada, J.A.; Cardona, C.A.

    2010-01-01

    Three configurations for fuel ethanol production from raw glycerol using Escherichia coli were simulated and economically assessed using Aspen Plus and Aspen Icarus, respectively. These assessments considered raw glycerol (60 wt%) purification to both crude glycerol (88 wt%) and pure glycerol (98 wt%). The highest purification cost (PC) was obtained using pure glycerol due to its higher energy consumption in the distillation stage. In addition, the remaining methanol in the raw glycerol stream was recovered and recycled, decreasing the purification costs. The E. coli strain is able to convert crude glycerol (at 10 g/L or 20 g/L), or pure glycerol (at 10 g/L) to ethanol. Among these three glycerol concentrations, the lowest bioconversion cost was obtained when crude glycerol was diluted at 20 g/L. Purification and global production costs were compared with the commercial prices of glycerol and fuel ethanol from corn and sugarcane. Purification costs of raw glycerol were lower than previously reported values due to the methanol recovery. Global production costs for fuel ethanol from glycerol were lower than the reported values for corn-based production and higher than those for cane-based production. (author)

  10. Improved enzymatic saccharification of steam exploded cotton stalk using alkaline extraction and fermentation of cellulosic sugars into ethanol.

    Keshav, Praveen K; Naseeruddin, Shaik; Rao, L Venkateswar

    2016-08-01

    Cotton stalk, a widely available and cheap agricultural residue lacking economic alternatives, was subjected to steam explosion in the range 170-200°C for 5min. Steam explosion at 200°C and 5min led to significant hemicellulose solubilization (71.90±0.10%). Alkaline extraction of steam exploded cotton stalk (SECOH) using 3% NaOH at room temperature for 6h led to 85.07±1.43% lignin removal with complete hemicellulose solubilization. Besides, this combined pretreatment allowed a high recovery of the cellulosic fraction from the biomass. Enzymatic saccharification was studied between steam exploded cotton stalk (SECS) and SECOH using different cellulase loadings. SECOH gave a maximum of 785.30±8.28mg/g reducing sugars with saccharification efficiency of 82.13±0.72%. Subsequently, fermentation of SECOH hydrolysate containing sugars (68.20±1.16g/L) with Saccharomyces cerevisiae produced 23.17±0.84g/L ethanol with 0.44g/g yield. Copyright © 2016 Elsevier Ltd. All rights reserved.

  11. Thermogravimetric analysis of the behavior of sub-bituminous coal and cellulosic ethanol residue during co-combustion.

    Buratti, C; Barbanera, M; Bartocci, P; Fantozzi, F

    2015-06-01

    The influence of the addition of cellulosic ethanol residue (CER) on the combustion of Indonesian sub-bituminous coal was analyzed by non isothermal thermo-gravimetric analysis (TGA). The effect of blends ratio (5%, 10%, 15% and 20%), interaction mechanism, and heating rate (5°C/min, 10°C/min, 15°C/min, 20°C/min) on the combustion process was studied. The results show that the increase of the blending ratio allows to achieve the increase of the combustibility index from 7.49E-08 to 5.26E-07 at the blending ratio of 20%. Two types of non-isothermal kinetic analysis methods (Ozawa-Flynn-Wall and Vyazovkin) were also applied. Results indicate that the activation energy of the blends decreases with increasing the conversion rate. In particular, the blending ratio of 20% confirms to have the better combustion performance, with the average value of the activation energy equal to 41.10 kJ/mol obtained by Ozawa-Flynn-Wall model and 31.17 kJ/mol obtained by Vyazovkin model. Copyright © 2015 Elsevier Ltd. All rights reserved.

  12. Environmental benefits of the integrated production of ethanol and biodiesel

    Souza, Simone Pereira; Seabra, Joaquim E.A.

    2013-01-01

    Highlights: ► Integrated bioenergy systems can favor the sustainability of biofuels. ► We analyzed the integrated production of ethanol and biodiesel in Brazil. ► GHG emissions and fossil energy use in the ethanol life cycle would be reduced. ► Socio-economic and other environmental aspects must be analyzed in future works. -- Abstract: The biorefinery of the future will be an integrated complex that makes a variety of products (e.g., biofuels, chemicals, power and protein) from a variety of feedstocks. The objective of this work was to evaluate the environmental benefits, compared to the traditional sugarcane ethanol system, of the integrated production of ethanol and biodiesel through a sugarcane–soybean biorefinery concept in Brazil. The environmental aspects considered here were the fossil energy use and the greenhouse gases (GHGs) emissions associated with ethanol production. In the Integrated System, soybean would be cultivated in part of the sugarcane reforming areas, which represents ∼17% of the total sugarcane area. Sugarcane and soybean oil would be processed in a combined ethanol–biodiesel plant, which would use only bagasse as fuel. All the demand for utilities of the biodiesel plant would be provided by the distillery. The output products of the combined plant would comprise sugarcane ethanol, soybean biodiesel (which would be used as diesel (B5) substitute in the sugarcane cultivation), bioelectricity and glycerin. The results indicate that the Integrated System can reduce the fossil energy consumption from 75 to 37 kJ/MJ of ethanol, when compared to the traditional system. For GHG emissions, the value would drop from 22.5 to 19.7 g CO 2 eq/MJ of ethanol. This analysis shows that the Integrated System is an important option to contribute to ethanol’s life cycle independence from fossil resources. This is an attractive environmental aspect, but socio-economic (as well as other environmental) aspects should also be analyzed in order to

  13. Ethanol production by Clostridium thermocellum grown on hydrothermally and organosolv-pretreated lignocellulosic materials

    Hoermeyer, H F; Bonn, G; Bobleter, O; Tailliez, P; Millet, J; Girard, H; Aubert, J P

    1988-12-01

    Two strains of the thermophilic anaerobe Clostridium thermocellum, the wild type NCIB 10682 and its ethanol-hyperproductive mutant 647, were tested for their ability to grow on natural lignocellulosic materials (poplar wood, wheat straw) which had been pretreated by either hydrothermolysis or an organosolv process. For both materials and both strains, the dependencies of substrate accessibility on the pretreatment temperature were established in terms of cellulose hydrolysis and of product formation. In addition to the non-pH-controlled shake flask assays, in vitro experiments with cell-free culture supernatant and in vivo cellulolyses under pH regulation in a laboratory fermenter indicated that lignocellulosics pretreated at approx. 230/sup 0/C were degraded efficiently by the Clostridium strains investigated.

  14. Characterization of cellulose production by a Gluconacetobacter xylinus strain from Kombucha.

    Nguyen, Vu Tuan; Flanagan, Bernadine; Gidley, Michael J; Dykes, Gary A

    2008-11-01

    The aims of this work were to characterize and improve cellulose production by a Gluconoacetobacter xylinus strain isolated from Kombucha and determine the purity and some structural features of the cellulose from this strain. Cellulose yield in tea medium with both black tea and green tea and in Hestrin and Schramm (HS) medium under both static and agitated cultures was compared. In the tea medium, the highest cellulose yield was obtained with green tea (approximately 0.20 g/L) rather than black tea (approximately 0.14 g/L). Yield in HS was higher (approximately 0.28 g/L) but did not differ between static and agitated incubation. (1)H-NMR and (13)C-NMR spectroscopy indicated that the cellulose is pure (free of acetan) and has high crystallinity, respectively. Cellulose yield was improved by changing the type and level of carbon and nitrogen source in the HS medium. A high yield of approximately 2.64 g/L was obtained with mannitol at 20 g/L and corn steep liquor at 40 g/L in combination. In the tea medium, tea at a level of 3 g/L gave the highest cellulose yield and the addition of 3 g/L of tea to the HS medium increased cellulose yield to 3.34 g/L. In conclusion, the G. xylinus strain from Kombucha had different cellulose-producing characteristics than previous strains isolated from fruit. Cellulose was produced in a pure form and showed high potential applicability. Our studies extensively characterized cellulose production from a G. xylinus strain from Kombucha for the first time, indicating both similarities and differences to strains from different sources.

  15. Enhanced Ethanol and Biogas Production from Pinewood by NMMO Pretreatment and Detailed Biomass Analysis

    Marzieh Shafiei

    2014-01-01

    Full Text Available N-Methyl morpholine-N-oxide (NMMO is an environmentally friendly and commercially applied cellulose solvent that is suggested for pretreatment of lignocelluloses to improve biofuel productions. However, the underlying mechanisms of the improvements have been poorly understood yet. In an attempt to investigate the mechanisms, pinewood powder and chips were pretreated with 85% (w/w NMMO at 120°C for 1–15 h. The pretreatment improved ethanol production yield from 7.2% (g/g for the untreated wood powder to 68.1–86.1% (g/g and from 1.7% (g/g for the untreated wood chips to 12.6–51.2% (g/g of theoretical yield. Similarly, the biogas yields of untreated wood chips and powder were improved from 21 and 66 (mL/g volatile solids by 3.5–6.8- and 2.6–3.4-folds, respectively. SEM micrographs indicated major increase in the wood porosity by the pretreatment, which would confirm increase in the water swelling capacity as well as enzyme adsorption. The analysis of X-ray diffraction showed considerable reduction in the cellulose crystallinity by the pretreatment, while FTIR spectroscopy results indicated reduction of lignin on the wood surface by the pretreatment.

  16. Vinasse from Sugarcane Ethanol Production: Better Treatment or Better Utilization?

    Rodrigues Reis, Cristiano E.; Hu, Bo, E-mail: bhu@umn.edu [Department of Bioproducts and Biosystems Engineering, University of Minnesota, Saint Paul, MN (United States)

    2017-04-10

    Ethanol production from sugarcane in Brazil is a well-established industry, with relatively simple operations and high yield. The ethanol primarily serves as a renewable fuel blending with gasoline and diesel to increase the energy security in Brazil. Several environmental concerns are emerged around the by-products from this industry. Vinasse, the liquid fraction generated from the rectification and distillation operations of ethanol, is a sulfur-rich, low pH, dark-colored, and odorous effluent, produced at volumes as high as 20-fold of ethanol. Traditional wastewater treatments, such as bioprocessing, advanced oxidative processes, anaerobic digestion (AD), and chemical-based processes, have been applied to vinasse management. Despite most of its utilization being in fertirrigation practices, vinasse may represent a key factor in enhancing profitability and environmental outcomes of a sugarcane-to-ethanol plant. The application of some upgrade solutions to sugarcane-derived vinasse may represent additional sources of energy, production of animal feed components, and reduction in water consumption within a plant. The use of mature technologies, yet not widespread in the sugarcane-to-ethanol industry, could help attenuate environmental concerns. Oxidation and chemical processes, AD, and microbial fermentation have been presented as alternative impactful alternatives to (i) reduce its organic and mineral load, converting it to a feedstock with fewer environmental applications when applied as fertilizer and (ii) to convert organic matter and nutrients to a nutritious biomass, simultaneously increasing water reclamation potential by plants. This mini-review article provides a critical and comprehensive summary of the alternatives developed or under development to vinasse management.

  17. Ethanol production in fermentation of mixed sugars containing xylose

    Viitanen, Paul V [West Chester, PA; Mc Cutchen, Carol M [Wilmington, DE; Li,; Xu, [Newark, DE; Emptage, Mark [Wilmington, DE; Caimi, Perry G [Kennett Square, PA; Zhang, Min [Lakewood, CO; Chou, Yat-Chen [Lakewood, CO; Franden, Mary Ann [Centennial, CO

    2009-12-08

    Xylose-utilizing Z. mobilis strains were found to have improved ethanol production when grown in medium containing mixed sugars including xylose if sorbitol or mannitol was included in the medium. The effect was seen in concentrations of mixed sugars where no growth lag period occurs, as well as in higher sugars concentrations.

  18. Cassava as feedstock for ethanol production in South Africa | Marx ...

    It can be grown on marginal lands where frost is not prevalent. In this study, the production of ethanol from unpeeled Cassava roots and cassava peels were investigated. It was found that temperature; pH and biomass loading had a significant effect on glucose yield during hydrolysis. Simultaneous saccharification and ...

  19. Cassava as feedstock for ethanol production in South Africa

    Sanette

    2013-07-31

    Jul 31, 2013 ... Rising crude oil prices, lower crop prices on world ... industrial strategy of South Africa suggests the use of sugar based crops, ... Development of the biofuels industry in South Africa is ... production of ethanol from cassava is both economical ... In the SSF process, the saccharification step and fermentation.

  20. Production, transport, and metabolism of ethanol in eastern cottonwood

    MacDonald, R.C.

    1991-01-01

    In plant tissues, the production of acetaldehyde and ethanol are usually thought to occur as a mechanism to allow tolerance of hypoxic conditions. Acetaldehyde and ethanol were found to be common in vascular cambium and the transpiration stream of trees. Ethanol concentrations in the vascular cambium of Populus deltoides were not changed by placing logs from nonflooded trees in a pure oxygen environment for as long as 96 h, but increased by almost 3 orders of magnitude when exposed to low external pO 2 s. Ethanol is present in the xylem sap of flooded and nonflooded trees. Because of the constitutive presence of alcohol dehydrogenase in the mature leaves of woody plants, it was hypothesized that the leaves and shoots of trees had the ability to metabolize ethanol supplied by the transpiration stream. 1-[ 14 C]ethanol was supplied to excised leaves and shoots of Populus deltoides Bartr. in short- and long-term experiments. Greater than 99% of the radiolabel was incorporated into plant tissue in short-term experiments, with more than 95% of the label remaining in plant tissue after 24 h. Very little label reached the leaf mesophyll cells of excised shoots, as revealed by autoradiography. Radiolabel appeared primarily in the water- and chloroform-soluble fractions in short-term experiments, while in long-term experiments, label was also incorporated into protein. When labelled ethanol was supplied to excised petioles in a 5 min pulse, 41% of the label was incorporated into organic acids. Some label was also incorporated into amino acids, protein, and the chloroform-soluble fraction, with very little appearing in neutral sugars, starch, or the insoluble pellet. Labelled organic acids were separated by HPLC, and were comprised of acetate, isocitrate, α-ketoglutarate, and succinate. There was no apparent incorporation of label into phosphorylated compounds

  1. Production of ethanol from blackstrap molasses by saccharomyces cerevisiae

    Elahi, S.; Hashmi, Abu-S.; Akhtar, C.M.; Ilahi, A.; Rajoka, M.I.

    1991-01-01

    Blackstrap molasses was analyzed for its composition and its fermentation was brought about by the yeast S. cerevisiae at predetermined optimal environmental conditions such as pH, temperature, Sugar concentration, and incubation period. The results revealed that sugar concentration 17%, pH 4.5, temperature 30 C and incubation period of 72 hours were the optimal conditions for producing maximum (73 g/l) ethanol. Clearance of molasses by 20% single superphosphate enhanced ethanol production by only 0.2%. (author)

  2. The production of fuels and chemicals from food processing wastes & cellulosics. Final research report

    Dale, M.C.; Okos, M.; Burgos, N. [and others

    1997-06-15

    High strength food wastes of about 15-20 billion pounds solids are produced annually by US food producers. Low strength food wastes of 5-10 billion pounds/yr. are produced. Estimates of the various components of these waste streams are shown in Table 1. Waste paper/lignocellulosic crops could produce 2 to 5 billion gallons of ethanol per year or other valuable chemicals. Current oil imports cost the US about $60 billion dollars/yr. in out-going balance of trade costs. Many organic chemicals that are currently derived from petroleum can be produced through fermentation processes. Petroleum based processes have been preferred over biotechnology processes because they were typically cheaper, easier, and more efficient. The technologies developed during the course of this project are designed to allow fermentation based chemicals and fuels to compete favorably with petroleum based chemicals. Our goals in this project have been to: (1) develop continuous fermentation processes as compared to batch operations; (2) combine separation of the product with the fermentation, thus accomplishing the twin goals of achieving a purified product from a fermentation broth and speeding the conversion of substrate to product in the fermentation broth; (3) utilize food or cellulosic waste streams which pose a current cost or disposal problem as compared to high cost grains or sugar substrates; (4) develop low energy recovery methods for fermentation products; and finally (5) demonstrate successful lab scale technologies on a pilot/production scale and try to commercialize the processes. The scale of the wastes force consideration of {open_quotes}bulk commodity{close_quotes} type products if a high fraction of the wastes are to be utilized.

  3. Enhanced ethanol production from brewer's spent grain by a Fusarium oxysporum consolidated system

    Christakopoulos Paul

    2009-02-01

    Full Text Available Abstract Background Brewer's spent grain (BG, a by-product of the brewing process, is attracting increasing scientific interest as a low-cost feedstock for many biotechnological applications. BG in the present study is evaluated as a substrate for lignocellulolytic enzyme production and for the production of ethanol by the mesophilic fungus Fusarium oxysporum under submerged conditions, implementing a consolidated bioconversion process. Fermentation experiments were performed with sugar mixtures simulating the carbohydrate content of BG in order to determine the utilization pattern that could be expected during the fermentation of the cellulose and hemicellulose hydrolysate of BG. The sugar mixture fermentation study focused on the effect of the initial total sugar concentration and on the effect of the aeration rate on fermenting performance of F. oxysporum. The alkali pretreatment of BG and different aeration levels during the ethanol production stage were studied for the optimization of the ethanol production by F. oxysporum. Results Enzyme yields as high as 550, 22.5, 6.5, 3225, 0.3, 1.25 and 3 U per g of carbon source of endoglucanase, cellobiohydrolase, β-D-glucosidase, xylanase, feruloyl esterase, β-D-xylosidase and α-L-arabinofuranosidase respectively, were obtained during the growth stage under optimized submerged conditions. An ethanol yield of 109 g ethanol per kg of dry BG was obtained with alkali-pretreated BG under microaerobic conditions (0.01 vvm, corresponding to 60% of the theoretical yield based on total glucose and xylose content of BG. Conclusion The enzymatic profile of the extracellular extract from F. oxysporum submerged cultures using BG and corn cob as the carbon source was proved efficient for a successful hydrolysis of BG. The fermentation study carried out using sugar mixtures simulating BG's carbohydrates content and consecutively alkali-pretreated and untreated BG, indicates that BG hydrolysis is the bottleneck

  4. Supply chain optimization of sugarcane first generation and eucalyptus second generation ethanol production in Brazil

    Jonker, J. G G; Junginger, H. M.; Verstegen, J. A.; Lin, T.; Rodríguez, L. F.; Ting, K. C.; Faaij, A. P C; van der Hilst, F.

    2016-01-01

    The expansion of the ethanol industry in Brazil faces two important challenges: to reduce total ethanol production costs and to limit the greenhouse gas (GHG) emission intensity of the ethanol produced. The objective of this study is to economically optimize the scale and location of ethanol

  5. Cost-effective production of bacterial cellulose using acidic food industry by-products.

    Revin, Victor; Liyaskina, Elena; Nazarkina, Maria; Bogatyreva, Alena; Shchankin, Mikhail

    2018-03-13

    To reduce the cost of obtaining bacterial cellulose, acidic by-products of the alcohol and dairy industries were used without any pretreatment or addition of other nitrogen sources. Studies have shown that the greatest accumulation of bacterial cellulose (6.19g/L) occurs on wheat thin stillage for 3 days of cultivation under dynamic conditions, which is almost 3 times higher than on standard Hestrin and Schramm medium (2.14g/L). The use of whey as a nutrient medium makes it possible to obtain 5.45g/L bacterial cellulose under similar conditions of cultivation. It is established that the pH of the medium during the growth of Gluconacetobacter sucrofermentans B-11267 depends on the feedstock used and its initial value. By culturing the bacterium on thin stillage and whey, there is a decrease in the acidity of the waste. It is shown that the infrared spectra of bacterial cellulose obtained in a variety of environments have a similar character, but we found differences in the micromorphology and crystallinity of the resulting biopolymer. Copyright © 2018 Sociedade Brasileira de Microbiologia. Published by Elsevier Editora Ltda. All rights reserved.

  6. Ethanol production by Kluyveromyces marxianus IMB3 during growth on straw-supplemented whiskey distillery spent wash at 45 C

    Barron, N.; Mulholland, H.; Boyle, M.; McHale, A.P. [Biotechnology Research Group, School of Applied Biological and Chemical Sciences, University of Ulster, Coleraine, Co. Londonderry, BT52 1SA (United Kingdom)

    1997-11-01

    The thermotolerant, ethanol-producing yeast strain, Kluyveromyces marxianus IMB3 was grown on media consisting of straw-supplemented distillery spent wash from The Old Bushmill`s Distillery Co. Ltd., Bushmills, Co Antrim, Northern Ireland. Media were supplemented with cellulase activity and fermentations were carried out at 45 C. When pulverized straw was used as substrate in this system at concentrations of 2, 4 and 6% (w/v), ethanol concentrations increased to maxima of 1.45, 2.2 and 3 g/l, respectively. Based on straw containing a maximum of 40% cellulose, these ethanol concentrations accounted for 36, 27 and 24% of the maximum theoretical yield, respectively. When the straw was pre-treated with NaOH and used in the spent wash containing system at concentrations of 2, 4 and 6% (w/v) ethanol, concentrations increased to maxima of 3, 6.2 and 10.5 g/l, respectively and these accounted for 75, 76 and 86% of the maximum theoretical yield. When these results are compared with previously published data relating to the use of straw in laboratory-based media, they suggest that whiskey distillery spent wash may provide an adequate medium for supplementation with complex carbohydrate and subsequent ethanol production in simultaneous saccharification and fermentation processes. (orig.) With 2 figs., 17 refs.

  7. Ethanol production by recombinant and natural xylose-utilising yeasts

    Eliasson, Anna

    2000-07-01

    The xylose-fermenting capacity of recombinant Saccharomyces cerevisiae carrying XYL1 and XYL2 from Pichia stipitis, which encode xylose reductase (XR) and xylitol dehydrogenase (XDH), respectively, is poor due to high xylitol formation. Whereas, P. stipitis exhibits high ethanol yield on xylose, the tolerance towards inhibitors in the lignocellulosic hydrolysate is low. A recombinant strain possessing the advantageous characteristics of both S. cerevisiae and P. stipitis would constitute a biocatalyst capable of efficient ethanol production from lignocellulosic hydrolysate. In the work presented in this thesis, factors influencing xylose fermentation in recombinant S. cerevisiae and in the natural xylose-fermenting yeast P. stipitis have been identified and investigated. Anaerobic xylulose fermentation was compared in strains of Zygosaccharomyces and S. cerevisiae, mutants and wild-type strains to identify host strain background and genetic modifications beneficial for xylose fermentation. The greatest positive effect was found for over-expression of the gene XKS1 for the pentose phosphate pathway (PPP) enzyme xylulokinase (XK), which increased the ethanol yield by almost 85%. The Zygosaccharomyces strains tested formed large amounts of polyols, making them unsuitable as host strains. The XR/XDH/XK ratio was found to determine whether carbon accumulated in a xylitol pool or was further utilised for ethanol production in recombinant xylose-utilising S. cerevisiae. Simulations, based on a kinetic model, and anaerobic xylose cultivation experiments implied that a 1:{>=}10:{>=}4 relation was optimal in minimising xylitol formation. Ethanol formation increased with decreasing XR/XDH ratio, whereas xylitol formation decreased and XK overexpression was necessary for adequate ethanol formation. Based on the knowledge of optimal enzyme ratios, a stable, xylose-utilising strain, S. cerevisiae TMB 3001, was constructed by chromosomal integration of the XYL1 and XYL2 genes

  8. Comparison of various pretreatments for ethanol production enhancement from solid residue after rumen fluid digestion of rice straw.

    Zhang, Haibo; Zhang, Panyue; Ye, Jie; Wu, Yan; Liu, Jianbo; Fang, Wei; Xu, Dong; Wang, Bei; Yan, Li; Zeng, Guangming

    2018-01-01

    The rumen digested residue of rice straw contains high residual carbohydrates, which makes it a potential cellulosic ethanol feedstock. This study evaluated the feasibility and effectiveness of applying microwave assisted alkali (MAP), ultrasound assisted alkali (UAP), and ball milling pretreatment (BMP) to enhance ethanol production from two digested residues (2.5%-DR and 10%-DR) after rumen fluid digestion of rice straw at 2.5% and 10.0% solid content. Results revealed that 2.5%-DR and 10%-DR had a cellulose content of 36.4% and 41.7%, respectively. MAP and UAP improved enzymatic hydrolysis of digested residue by removing the lignin and hemicellulose, while BMP by decreasing the particle size and crystallinity. BMP was concluded as the suitable pretreatment, resulting in an ethanol yield of 116.65 and 147.42mgg -1 for 2.5%-DR and 10%-DR, respectively. The integrated system including BMP for digested residue at 2.5% solid content achieved a maximum energy output of 7010kJkg -1 . Copyright © 2017 Elsevier Ltd. All rights reserved.

  9. Cellulose Products Manufacturing: National Emission Standards for Hazardous Air Pollutants (NESHAP)

    Read the National Emission Standards for Hazardous Air Pollutants (NESHAP) for Cellulose Products Manufacturing, see the rule history for this Maximum Achievable Control Technology (MACT), and find Compliance help for this source.

  10. Cellulosic ethanol: interactions between cultivar and enzyme loading in wheat straw processing

    Felby Claus

    2010-11-01

    Full Text Available Abstract Background Variations in sugar yield due to genotypic qualities of feedstock are largely undescribed for pilot-scale ethanol processing. Our objectives were to compare glucose and xylose yield (conversion and total sugar yield from straw of five winter wheat cultivars at three enzyme loadings (2.5, 5 and 10 FPU g-1 dm pretreated straw and to compare particle size distribution of cultivars after pilot-scale hydrothermal pretreatment. Results Significant interactions between enzyme loading and cultivars show that breeding for cultivars with high sugar yields under modest enzyme loading could be warranted. At an enzyme loading of 5 FPU g-1 dm pretreated straw, a significant difference in sugar yields of 17% was found between the highest and lowest yielding cultivars. Sugar yield from separately hydrolyzed particle-size fractions of each cultivar showed that finer particles had 11% to 21% higher yields than coarse particles. The amount of coarse particles from the cultivar with lowest sugar yield was negatively correlated with sugar conversion. Conclusions We conclude that genetic differences in sugar yield and response to enzyme loading exist for wheat straw at pilot scale, depending on differences in removal of hemicellulose, accumulation of ash and particle-size distribution introduced by the pretreatment.

  11. Ethanol production process from banana fruit and its lignocellulosic residues: Energy analysis

    Velasquez-Arredondo, H.I. [Grupo de Investigacion Bioprocesos y Flujos Reactivos, Universidad Nacional de Colombia, Sede Medellin, Calle 59 A N 63-20 (Colombia); Departamento de Engenharia Mecanica, Escola Politecnica, Universidade de Sao Paulo, Avenida Professor Mello Moraes 2231 (Brazil); Ruiz-Colorado, A.A. [Grupo de Investigacion Bioprocesos y Flujos Reactivos, Universidad Nacional de Colombia, Sede Medellin, Calle 59 A N 63-20 (Colombia); De Oliveira, S. Jr. [Departamento de Engenharia Mecanica, Escola Politecnica, Universidade de Sao Paulo, Avenida Professor Mello Moraes 2231 (Brazil)

    2010-07-15

    Tropical countries, such as Brazil and Colombia, have the possibility of using agricultural lands for growing biomass to produce bio-fuels such as biodiesel and ethanol. This study applies an energy analysis to the production process of anhydrous ethanol obtained from the hydrolysis of starch and cellulosic and hemicellulosic material present in the banana fruit and its residual biomass. Four different production routes were analyzed: acid hydrolysis of amylaceous material (banana pulp and banana fruit) and enzymatic hydrolysis of lignocellulosic material (flower stalk and banana skin). The analysis considered banana plant cultivation, feedstock transport, hydrolysis, fermentation, distillation, dehydration, residue treatment and utility plant. The best indexes were obtained for amylaceous material for which mass performance varied from 346.5 L/t to 388.7 L/t, Net Energy Value (NEV) ranged from 9.86 MJ/L to 9.94 MJ/L and the energy ratio was 1.9 MJ/MJ. For lignocellulosic materials, the figures were less favorable; mass performance varied from 86.1 to 123.5 L/t, NEV from 5.24 to 8.79 MJ/L and energy ratio from 1.3 to 1.6 MJ/MJ. The analysis showed, however, that both processes can be considered energetically feasible. (author)

  12. Ethanol production from sugarcane bagasse hydrolysate using Pichia stipitis.

    Canilha, Larissa; Carvalho, Walter; Felipe, Maria das Graças de Almeida; Silva, João Batista de Almeida e; Giulietti, Marco

    2010-05-01

    The objective of this study was to evaluate the ethanol production from the sugars contained in the sugarcane bagasse hemicellulosic hydrolysate with the yeast Pichia stipitis DSM 3651. The fermentations were carried out in 250-mL Erlenmeyers with 100 mL of medium incubated at 200 rpm and 30 degrees C for 120 h. The medium was composed by raw (non-detoxified) hydrolysate or by hydrolysates detoxified by pH alteration followed by active charcoal adsorption or by adsorption into ion-exchange resins, all of them supplemented with yeast extract (3 g/L), malt extract (3 g/L), and peptone (5 g/L). The initial concentration of cells was 3 g/L. According to the results, the detoxification procedures removed inhibitory compounds from the hemicellulosic hydrolysate and, thus, improved the bioconversion of the sugars into ethanol. The fermentation using the non-detoxified hydrolysate led to 4.9 g/L ethanol in 120 h, with a yield of 0.20 g/g and a productivity of 0.04 g L(-1) h(-1). The detoxification by pH alteration and active charcoal adsorption led to 6.1 g/L ethanol in 48 h, with a yield of 0.30 g/g and a productivity of 0.13 g L(-1) h(-1). The detoxification by adsorption into ion-exchange resins, in turn, provided 7.5 g/L ethanol in 48 h, with a yield of 0.30 g/g and a productivity of 0.16 g L(-1) h(-1).

  13. An Update on Ethanol Production and Utilization in Thailand

    Bloyd, Cary N.

    2009-10-01

    Thailand has continued to promote domestic biofuel utilization. Production and consumption of biofuel in Thailand have continued to increase at a fast rate due to aggressive policies of the Thai government in reducing foreign oil import and increasing domestic renewable energy utilization. This paper focuses on ethanol production and consumption, and the use of gasohol in Thailand. The paper is an update on the previous paper--Biofuel Infrastructure Development and Utilization in Thailand--in August 2008.

  14. Comparison of Bacterial Cellulose Production among Different Strains and Fermented Media

    Maryam Jalili Tabaii

    2015-12-01

    Full Text Available The effect of different carbon sources on bacterial cellulose production by Gluconacetobacter xylinus (PTCC 1734 and two newly isolated strains (from vinegar under static culture conditions was studied. The production of bacterial cellulose was examined in modified Hestrin-Shramm medium by replacing D-glucose with other carbon sources. The results showed that the yield and characteristics of bacterial cellulose were influenced by the type of carbon source. Glycerol gave the highest yield in all of the studied strains (6%, 9.7% and 3.8% for S, A2 strain and Gluconacetobacter xylinus (PTCC 1734, respectively. The maximum dry bacterial cellulose weight in the glycerol containing medium is due to A2 strain (1.9 g l-1 in comparison to Gluconacetobacter xylinus as reference strain (0.76 g l-1. Although all of the studied strains were in Gluconacetobacter family, each used different sugars for maximum production after glycerol (mannitol and fructose for two newly isolated strains and glucose for Gluconacetobacter xylinus. The maximum moisture content was observed when sucrose and food-grade sucrose were used as carbon source. Contrary to expectations, while the maximum thickness of bacterial cellulose membrane was attained when glycerol was used, bacterial cellulose from glycerol had less moisture content than the others. The oxidized cellulose showed antibacterial activities, which makes it as a good candidate for food-preservatives.

  15. Optimisation of dilute acid pre-treatment of artisan rice hulls for ethanol production

    Lopez, Yoney; Martin, Carlos; Gullon, Beatriz; Parajo, Juan Carlos

    2011-01-01

    Rice hulls are potential low-cost feedstocks for fuel ethanol production in many countries. In this work, the dilute-acid pre-treatment of artisan rice hulls was investigated using a central composite rotatable experimental design. The experimental variables were temperature (140-210 C), biomass load (5-20%) and sulphuric acid concentration (0.5-1.5 g per 100 g of reaction mixture). A total of 16 experimental runs, including a 23-plan, two replicates at the central point and six star points, were carried out. Low temperatures were found to be favourable for the hydrolysis of xylan and of the easily hydrolyzable glucan fraction. High glucose formation (up to 15.3 g/100 g), attributable to starch hydrolysis, was detected in the hydrolysates obtained under the least severe pre-treatment conditions. Using the experimental results, several models for predicting the effect of the operational conditions on the yield of pretreated solids, xylan and glucan conversion upon pre-treatment, and on enzymatic convertibility of cellulose were developed. Optimum results were predicted for the conversion of easily-hydrolyzable glucan in the material pretreated at 140.7 C, and for the enzymatic saccharification of cellulose in the material pretreated at 169 C. These results suggested the use of two-step acid hydrolysis as future pre-treatment strategy for artisan rice hulls. Key words: Dilute acid hydrolysis, enzymatic hydrolysis, pre-treatment, rice hulls. (author)

  16. Grain sorghum is a viable feedstock for ethanol production.

    Wang, D; Bean, S; McLaren, J; Seib, P; Madl, R; Tuinstra, M; Shi, Y; Lenz, M; Wu, X; Zhao, R

    2008-05-01

    Sorghum is a major cereal crop in the USA. However, sorghum has been underutilized as a renewable feedstock for bioenergy. The goal of this research was to improve the bioconversion efficiency for biofuels and biobased products from processed sorghum. The main focus was to understand the relationship among "genetics-structure-function-conversion" and the key factors impacting ethanol production, as well as to develop an energy life cycle analysis model (ELCAM) to quantify and prioritize the saving potential from factors identified in this research. Genetic lines with extremely high and low ethanol fermentation efficiency and some specific attributes that may be manipulated to improve the bioconversion rate of sorghum were identified. In general, ethanol yield increased as starch content increased. However, no linear relationship between starch content and fermentation efficiency was found. Key factors affecting the ethanol fermentation efficiency of sorghum include protein digestibility, level of extractable proteins, protein and starch interaction, mash viscosity, amount of phenolic compounds, ratio of amylose to amylopectin, and formation of amylose-lipid complexes in the mash. A platform ELCAM with a base case showed a positive net energy value (NEV) = 25,500 Btu/gal EtOH. ELCAM cases were used to identify factors that most impact sorghum use. For example, a yield increase of 40 bu/ac resulted in NEV increasing from 7 million to 12 million Btu/ac. An 8% increase in starch provided an incremental 1.2 million Btu/ac.

  17. Yeast selection for fuel ethanol production in Brazil.

    Basso, Luiz C; de Amorim, Henrique V; de Oliveira, Antonio J; Lopes, Mario L

    2008-11-01

    Brazil is one of the largest ethanol biofuel producers and exporters in the world and its production has increased steadily during the last three decades. The increasing efficiency of Brazilian ethanol plants has been evident due to the many technological contributions. As far as yeast is concerned, few publications are available regarding the industrial fermentation processes in Brazil. The present paper reports on a yeast selection program performed during the last 12 years aimed at selecting Saccharomyces cerevisiae strains suitable for fermentation of sugar cane substrates (cane juice and molasses) with cell recycle, as it is conducted in Brazilian bioethanol plants. As a result, some evidence is presented showing the positive impact of selected yeast strains in increasing ethanol yield and reducing production costs, due to their higher fermentation performance (high ethanol yield, reduced glycerol and foam formation, maintenance of high viability during recycling and very high implantation capability into industrial fermenters). Results also suggest that the great yeast biodiversity found in distillery environments could be an important source of strains. This is because during yeast cell recycling, selective pressure (an adaptive evolution) is imposed on cells, leading to strains with higher tolerance to the stressful conditions of the industrial fermentation.

  18. An Update on Ethanol Production and Utilization in Thailand, 2014

    Bloyd, Cary N.; Foster, Nikolas A.F.

    2014-09-01

    In spite of the recent political turmoil, Thailand has continued to develop its ethanol based alternative fuel supply and demand infrastructure. Its support of production and sales of ethanol contributed to more than doubling the production over the past five years alone. In April 2014, average consumption stood at 3.18 million liter per day- more than a third on its way to its domestic consumption goal of 9 million liters per day by 2021. Strong government incentives and the phasing out of non-blended gasoline contributed substantially. Concurrently, exports dropped significantly to their lowest level since 2011, increasing the pressure on Thai policy makers to best balance energy independency goals with other priorities, such as Thailand’s trade balance and environmental aspirations. Utilization of second generation biofuels might have the potential to further expand Thailand’s growing ethanol market. Thailand has also dramatically increased its higher ethanol blend vehicle fleet, with all new vehicles sold in the Thai market now being E20 capable and the number of E85 vehicles increasing three fold in the last year from 100,000 in 2013 to 300,000 in 2014.

  19. Strong and Optically Transparent Films Prepared Using Cellulosic Solid Residue Recovered from Cellulose Nanocrystals Production Waste Stream

    Qianqian Wang; J.Y. Zhu; John M. Considine

    2013-01-01

    We used a new cellulosic material, cellulosic solid residue (CSR), to produce cellulose nanofibrils (CNF) for potential high value applications. Cellulose nanofibrils (CNF) were produced from CSR recovered from the hydrolysates (waste stream) of acid hydrolysis of a bleached Eucalyptus kraft pulp (BEP) to produce nanocrystals (CNC). Acid hydrolysis greatly facilitated...

  20. Energy yield for the production of ethanol from corn

    Chavanne, X.; Frangi, J.P.

    2008-01-01

    This article establishes the primary energy balance for making ethanol out of corn in the USA, calculated from the farm to the fuel station, following a methodology described in Chavanne and Frangi (C. R. Geoscience 339 (2007) 519-535). Raw data (direct energy and material consumption as well as their heat value and external costs) come from published papers related to this topic, technical textbooks, as well as reports from the US Departments of Agriculture and Energy. For the 2001 harvest, over the area producing more than 90% of ethanol and for the 2005 network of working refineries, 100 J of ethanol and recovery of by-products (the energy saved by the replacement of animal feed by these by-products is around 12% of the ethanol heat value) needed 86 ± 3 J of energy spending, of which more than 50 J is natural gas and 62 J is used in refineries. A third of the area of Nebraska corn must be irrigated with water pumped from underground, at an added cost of 26 ± 3 J. In 1996, the extra drying required, because of heavy rains, added 6 J. By comparison, 100 J of gasoline cost less than 25 J to be produced out of crude oil. Complementary studies of resource availability are not performed here. The largest possible reduction in energy costs can be achieved at the refinery stage, by fermenting by-products, gas residues, (from 62 J to around 12 J). The article gives also an expression for the expenditure to enable comparison between different energy systems, including everything from biomass to transport. For the ethanol case, the average cost is 130 J for 100 J of corn grain heat. (authors)

  1. Biological pretreatment and ethanol production from olive cake

    Jurado, Esperanza; Gavala, Hariklia N.; Baroi, George Nabin

    2010-01-01

    Olive oil is one of the major Mediterranean products, whose nutritional and economic importance is well-known. However the extraction of olive oil yields a highly contaminating residue that causes serious environmental concerns in the olive oil producing countries. The olive cake (OC) coming out...... of the three-phase olive oil production process could be used as low price feedstock for lignocellulosic ethanol production due to its high concentration in carbohydrates. However, the binding of the carbohydrates with lignin may significantly hinder the necessary enzymatic hydrolysis of the polymeric sugars...... before ethanol fermentation. Treatment with three white rot fungi, Phaneroachaete chrysosporium, Ceriporiopsis subvermispora and Ceriolopsis polyzona has been applied on olive cake in order to investigate the potential for performing delignification and thus enhancing the efficiency of the subsequent...

  2. Production of ethanol from excess ethylene

    Kadhim, Adam S.; Carlsen, Kim B.; Bisgaard, Thomas

    2012-01-01

    will focus on the synthetic method, which employs direct hydration of ethylene. A conceptual process design of an ethyl alcohol producing plant is performed in a MSc-level course on Process Design at the Department of Chemical and Biochemical Engineering at DTU. In the designed process, 190 proof ethyl...... alcohol (azeotropic mixture) is produced from excess ethylene containing propylene and methane as impurities. The design work is based on a systematic approach consisting of 12 tasks performed in a specified hierarchy. According to this 12-tasks design procedure, information about the product and process...... of the designed process. The resulting design utilizes 75 million kg/year ethylene feed in order to obtain an ethyl alcohol production of 90.5 million kg/year. The total capital investment has been estimated to 43 million USD and the total product cost without depreciation estimated to 58.5 million USD...

  3. Ethanol production from tropical sugar beet juice

    Sanette

    2012-07-05

    Jul 5, 2012 ... South Africa and transport costs constitute approximately. 20% of South Africa's gross domestic product (Singh,. 2006). Globally transportation accounts for 30% of the energy demand and is responsible ..... fermentation by wine yeasts in media containing structurally complex nitrogen sources. J. Inst. Brew.

  4. Forage crops as substrate for animal feed and ethanol production in ...

    The results indicate the effect of harvesting time on their composition, including the contents of cellulose, lignin, and crude protein, thus affecting the ethanol yield and quality of animal feed. Ruzi grass, harvested 45 days after being planted, was shown to be the most suitable substrate for animal feed due to its highest crude ...

  5. Improvement production of bacterial cellulose by semi-continuous process in molasses medium.

    Cakar, Fatih; Ozer, Işılay; Aytekin, A Özhan; Sahin, Fikrettin

    2014-06-15

    Bacterial cellulose (BC) has unique properties such as structural, functional, physical and chemical. The mass production of BC for industrial application has recently become attractive to produce more economical and high productive cellulose. In this study, to improve the productivity of bacterial cellulose (BC), BC production by Gluconacetobacter xylinus FC01 was investigated in molasses medium with static semi-continuous operation mode. Cell dry weight, polysaccharide, sugar and cellulose concentrations were monitored and cellulose was characterized by Fourier transform infrared spectroscopy (FT-IR) and scanning electron microscopy (SEM). The highest cellulose yield (1.637 g/L) was obtained in SCP50-7d, which molasses of 1/2 ratio for 7 days by static semi-continuous operation mode. The results show that BC can be highly produced by G. xylinus in molasses with static semi-continuous process than batch process. We claimed that low-cost medium with semi-continuous operation mode in static culture is a good candidate for industrial scale BC productions. Copyright © 2014 Elsevier Ltd. All rights reserved.

  6. Electron beam processing technology for modification of different types of cellulose pulps for production of derivatives

    Iller, E.; Kukielka, A.; Mikolajczyk, W.; Starostka, P.; Stupinska, H.

    2002-01-01

    Institute of Nuclear Chemistry and Technology, Pulp and Paper Research Institute and Institute of Chemical Fibers carry out a joint research project in order to develop the radiation methods modification of cellulose pulps for production of cellulose derivatives such as carbamate (CC), carboxymethyl cellulose (CMC) and methylcellulose (MC). Three different types of textile pulps: Alicell (A); Borregaard (B), Ketchikan (K) and Kraft softwood (PSS) and hardwood (PSB) pulps have been irradiated with 10 MeV electron beam from LAE 13/9 linear accelerator with doses of 5, 10, 15, 20, 25 and 50 kGy. After electron beam treatment the samples of cellulose pulps have been examined by using of structural and physico-chemical methods. Electron paramagnetic resonance spectroscopy (EPR), gel permeation chromatography (GPC) and infrared spectroscopy (IRS) were applied for determination of structural changes in irradiated cellulose pulps. By means of analytical methods, such parameters as: viscosity, average degree of polymerization (DP) and α-cellulose contents were evaluated. Based on EPR and GPC investigations the relationship between concentrations of free radicals and decreasing polymerization degrees in electron beam treatment pulps has been confirmed. The carboxymethylcellulose, methylcellulose and cellulose carbamate were prepared using the raw material of radiation modified pulps. Positive results of investigations will allow for determination of optimum conditions for electron beam modification of selected cellulose paper and textile pulps. Such procedure leads to limit the amounts of chemical activators used in methods for preparation cellulose derivatives. The proposed electron beam technology is new approaches in technical solution and economic of process of cellulose derivatives preparation. (author)

  7. Ethanol production from SPORL-pretreated lodgepole pine. Preliminary evaluation of mass balance and process energy efficiency

    Zhu, J.Y. [USDA Forest Service, Madison, WI (United States). Forest Products Lab.; Wisconsin Univ., Madison, WI (United States). Dept. of Biological Systems Engineering; Zhu, Wenyuan [South China Univ. of Technology, Guangzhou (China). State Key Lab Pulp and Paper Engineering; OBryan, Patricia; Dien, Bruce S. [USDA Agricultural Research Service, Peoria, IL (United States). National Center for Agricultural Utilization Research; Tian, Shen [Capital Normal Univ., Beijing (China). College of Life Science; Gleisner, Rolland [USDA Forest Service, Madison, WI (United States). Forest Products Lab.; Pan, X.J. [Wisconsin Univ., Madison, WI (United States). Dept. of Biological Systems Engineering

    2010-05-15

    Lodgepole pine from forest thinnings is a potential feedstock for ethanol production. In this study, lodgepole pine was converted to ethanol with a yield of 276 L per metric ton of wood or 72% of theoretical yield. The lodgepole pine chips were directly subjected to sulfite pretreatment to overcome recalcitrance of lignocellulose (SPORL) pretreatment and then disk-milled; the recovered cellulose substrate was quasi-simultaneously saccharified enzymatically and fermented to ethanol using commercial cellulases and Saccharomyces cerevisiae D5A. The liquor stream from the pretreatment containing hydrolyzed sugars mainly from hemicelluloses was fermented by the same yeast strain after detoxification using an XAD resin column. The SPORL pretreatment was conducted at 180 C for a period of 25 min with a liquor-to-wood ratio of 3:1 (v/w) in a laboratory digester. Three levels of sulfuric acid charge (0.0%, 1.4%, and 2.2% on an oven dried wood basis in w/w) and three levels of sodium bisulfite charge (0.0%, 4.0%, and 8.0% in w/w) were applied. Mechanical and thermal energy consumption for milling and pretreatment were determined. These data were used to determine the efficiency of sugar recoveries and net ethanol energy production values and to formulate a preliminary mass and energy balance. (orig.)

  8. Ethanol production from SPORL-pretreated lodgepole pine: preliminary evaluation of mass balance and process energy efficiency.

    Zhu, J Y; Zhu, Wenyuan; Obryan, Patricia; Dien, Bruce S; Tian, Shen; Gleisner, Rolland; Pan, X J

    2010-05-01

    Lodgepole pine from forest thinnings is a potential feedstock for ethanol production. In this study, lodgepole pine was converted to ethanol with a yield of 276 L per metric ton of wood or 72% of theoretical yield. The lodgepole pine chips were directly subjected to sulfite pretreatment to overcome recalcitrance of lignocellulose (SPORL) pretreatment and then disk-milled; the recovered cellulose substrate was quais-simultaneously saccharified enzymatically and fermented to ethanol using commercial cellulases and Saccharomyces cerevisiae D5A. The liquor stream from the pretreatment containing hydrolyzed sugars mainly from hemicelluloses was fermented by the same yeast strain after detoxification using an XAD resin column. The SPORL pretreatment was conducted at 180 degrees C for a period of 25 min with a liquor-to-wood ratio of 3:1 (v/w) in a laboratory digester. Three levels of sulfuric acid charge (0.0%, 1.4%, and 2.2% on an oven dried wood basis in w/w) and three levels of sodium bisulfite charge (0.0%, 4.0%, and 8.0% in w/w) were applied. Mechanical and thermal energy consumption for milling and pretreatment were determined. These data were used to determine the efficiency of sugar recoveries and net ethanol energy production values and to formulate a preliminary mass and energy balance.

  9. Viability and application of ethanol production coupled with solar cooling

    Americano da Costa, Marcus V.; Pasamontes, Manuel; Normey-Rico, Julio E.; Guzmán, José L.; Berenguel, Manuel

    2013-01-01

    Highlights: ► Two types of clean energy were analized together: bioethanol and solar. ► The ethanol fermentation process was modeled. ► An advanced control was implemented in the unit model. ► A real plant of solar energy was operated. ► The experiments were performed using the Hardware in the Loop technique. -- Abstract: This work presents a combined optimization system to use solar energy as support for the ethanol industry. Solar radiation is used to produce energy in order to assist the cooling systems in the fermentation process. The experiments have been performed following a hardware in the loop technique by mixing the solar cooling plant in the Centro de Investigación de Energía Solar (CIESOL) located at the University of Almería (Spain), and a simulator of ethanol fermentation processes in Brazilian factories. The results are analyzed in detail to show the main advantages (important increment in ethanol production and use of clean energies) compared to the mode of operation of the current factories in Brazil.

  10. Hybridization and adaptive evolution of diverse Saccharomyces species for cellulosic biofuel production.

    Peris, David; Moriarty, Ryan V; Alexander, William G; Baker, EmilyClare; Sylvester, Kayla; Sardi, Maria; Langdon, Quinn K; Libkind, Diego; Wang, Qi-Ming; Bai, Feng-Yan; Leducq, Jean-Baptiste; Charron, Guillaume; Landry, Christian R; Sampaio, José Paulo; Gonçalves, Paula; Hyma, Katie E; Fay, Justin C; Sato, Trey K; Hittinger, Chris Todd

    2017-01-01

    Lignocellulosic biomass is a common resource across the globe, and its fermentation offers a promising option for generating renewable liquid transportation fuels. The deconstruction of lignocellulosic biomass releases sugars that can be fermented by microbes, but these processes also produce fermentation inhibitors, such as aromatic acids and aldehydes. Several research projects have investigated lignocellulosic biomass fermentation by the baker's yeast Saccharomyces cerevisiae . Most projects have taken synthetic biological approaches or have explored naturally occurring diversity in S. cerevisiae to enhance stress tolerance, xylose consumption, or ethanol production. Despite these efforts, improved strains with new properties are needed. In other industrial processes, such as wine and beer fermentation, interspecies hybrids have combined important traits from multiple species, suggesting that interspecies hybridization may also offer potential for biofuel research. To investigate the efficacy of this approach for traits relevant to lignocellulosic biofuel production, we generated synthetic hybrids by crossing engineered xylose-fermenting strains of S. cerevisiae with wild strains from various Saccharomyces species. These interspecies hybrids retained important parental traits, such as xylose consumption and stress tolerance, while displaying intermediate kinetic parameters and, in some cases, heterosis (hybrid vigor). Next, we exposed them to adaptive evolution in ammonia fiber expansion-pretreated corn stover hydrolysate and recovered strains with improved fermentative traits. Genome sequencing showed that the genomes of these evolved synthetic hybrids underwent rearrangements, duplications, and deletions. To determine whether the genus Saccharomyces contains additional untapped potential, we screened a genetically diverse collection of more than 500 wild, non-engineered Saccharomyces isolates and uncovered a wide range of capabilities for traits relevant to

  11. Carbon Calculator for Land Use Change from Biofuels Production (CCLUB). Users' Manual and Technical Documentation

    Dunn, Jennifer B. [Argonne National Lab. (ANL), Argonne, IL (United States); Qin, Zhangcai [Argonne National Lab. (ANL), Argonne, IL (United States); Mueller, Steffen [Univ. of Illinois at Chicago, Chicago, IL (United States); Kwon, Ho-young [International Food Policy Research Institute (IFPRI), Washington, DC (United States); Wander, Michelle M. [Univ. of Illinois, Urbana-Champaign, IL (United States); Wang, Michael [Argonne National Lab. (ANL), Argonne, IL (United States)

    2014-09-01

    The Carbon Calculator for Land Use Change from Biofuels Production (CCLUB) calculates carbon emissions from land use change (LUC) for four different ethanol production pathways including corn grain ethanol and cellulosic ethanol from corn stover, Miscanthus, and switchgrass. This document discusses the version of CCLUB released September 30, 2014 which includes corn and three cellulosic feedstocks: corn stover, Miscanthus, and switchgrass.

  12. Production of succinic acid from oil palm empty fruit bunch cellulose using Actinobacillus succinogenes

    Pasma, Satriani Aga; Daik, Rusli; Maskat, Mohamad Yusof

    2013-11-01

    Succinic acid is a common metabolite in plants, animals and microorganisms. It has been used widely in agricultural, food and pharmaceutical industries. Enzymatic hydrolysate glucose from oil palm empty fruit bunch (OPEFB) cellulose was used as a substrate for succinic acid production using Actinobacillus succinogenes. Using cellulose extraction from OPEFB can enhance the production of glucose as a main substrate for succinic acid production. The highest concentration of glucose produced from enzymatic hydrolysis is 167 mg/mL and the sugar recovery is 0.73 g/g of OPEFB. By optimizing the culture medium for succinic acid fermentation with enzymatic hydrolysate of OPEFB cellulose, the nitrogen sources could be reduced to just only 2.5 g yeast extract and 2.5 g corn step liquor. Batch fermentation was carried out using enzymatic hydrolysate of OPEFB cellulose with yeast extract, corn steep liquor and the salts mixture, 23.5 g/L succinic acid was obtained with consumption of 72 g/L glucose in enzymatic hydrolysate of OPEFB cellulose at 38 hours and 37°C. This study suggests that enzymatic hydrolysate of OPEFB cellulose maybe an alternative substrate for the efficient production of succinic acid by Actinobacillus succinogenes.

  13. Microbiology and physiology of anaerobic fermentations of cellulose. Progress report, September 1, 1979-May 15, 1980

    Peck, H.D. Jr.; Ljungdahl, L.G.

    1980-01-01

    Reseach progress is reported for the period September, 1979 to May, 1980. Studies on the mesophilic and thermophilic microorganisms fermenting cellulose to various products (ethanol, acetate, CO/sub 2/, H/sub 2/, and methane) are summarized. (ACR)

  14. Combining catalytical and biological processes to transform cellulose into high value-added products

    Gavilà, Lorenc; Güell, Edgar J.; Maru, Biniam T.; Medina, Francesc; Constantí, Magda

    2017-04-01

    Cellulose, the most abundant polymer of biomass, has an enormous potential as a source of chemicals and energy. However, its nature does not facilitate its exploitation in industry. As an entry point, here, two different strategies to hydrolyse cellulose are proposed. A solid and a liquid acid catalysts are tested. As a solid acid catalyst, zirconia and different zirconia-doped materials are proved, meanwhile liquid acid catalyst is carried out by sulfuric acid. Sulfuric acid proved to hydrolyse 78% of cellulose, while zirconia doped with sulfur converted 22% of cellulose. Both hydrolysates were used for fermentation with different microbial strains depending on the desired product: Citrobacter freundii H3 and Lactobacillus delbrueckii, for H2 or lactic acid production respectively. A measure of 2 mol H2/mol of glucose was obtained from the hydrolysate using zirconia with Citrobacter freundii; and Lactobacillus delbrueckii transformed all glucose into optically pure D-lactic acid.

  15. Cellulose hydrolysis by fungi. 2. Cellulase production by Trichoderma harzianum in liquid medium fermentation

    Roussos, S.; Raimbault, M. (Laboratoire de Microbiologie ORSTOM, Centre de Recherche IRCHA, 91 - Vert-le-Petit (France))

    Microcrystalline cellulose (cellulose Avicel, Merck) supported growth of Trichoderma harzianum and induced production of cellulases in liquid cultures. After 50 h growth, the total cellulasic activities present in both the supernatant and the mycelium were 3,000 IU/l of carboxymethyl cellulose, 400 IU/l of filter paper activity, and 4 IU/l of cotton activity corresponding to 1.7 g/l of proteins. Cellulase production could be increased by a preliminary treatment of cellulose, and pH regulation during growth. The influence of inoculum concentration was studied and an optimum of 3 X 10/sup 7/ conidia/g dry weight of substrate was demonstrated. Using a synthetic culture medium, a soluble factor of germination was demonstrated which could be leached out by 3 successive washings of conidia.

  16. Bacterial Cellulose Production from Beet Molasses | Keshk | African ...

    The yield of the bacterial cellulose (BC) produced from beet molasses was higher than that using glucose as a sole carbon source. The structure of BC produced in presence of beet molasses was studied using IR spectroscopy and X-ray diffractometry. IR spectra show the relative absorbance of CO- C ether linkage (at 1120 ...

  17. Cellulase and Xylanase Production by Penicillium echinulatum in Submerged Media Containing Cellulose Amended with Sorbitol

    Carla Eliana Todero Ritter

    2013-01-01

    Full Text Available The present work investigated the use of sorbitol as a soluble carbon source, in association with cellulose, to produce cellulases and xylanases in submerged cultures of Penicillium echinulatum 9A02S1. Because cellulose is an insoluble carbon source, in cellulase production, there are some problems with rheology and oxygen transfer. The submerged fermentations containing media composed of 0, 0.25, 0.5, 0.75, and 1% (w/v sorbitol and cellulose that were added at different times during the cultivation; 0.2% (w/v soy bran; 0.1% (w/v wheat bran; and a solution of salts. The highest filter paper activity (FPA ( IU·mL−1 was obtained on the seventh day in the medium containing 0.5% (w/v sorbitol and 0.5% (w/v cellulose added 24 h after the start of cultivation. However, the CMCases showed an activity peak on the sixth day ( IU·mL−1 in the medium containing 0.75% (w/v sorbitol and 0.75% (w/v cellulose added after 12 h of cultivation. The xylanases showed the highest activity in the medium with 0.75% (w/v sorbitol and 0.25% (w/v cellulose added 36 h after the start of cultivation. This strategy enables the reduction of the cellulose concentration, which in high concentrations can cause rheological and oxygen transfer problems.

  18. Fuel ethanol production from sweet sorghum bagasse using microwave irradiation

    Marx, Sanette; Ndaba, Busiswa; Chiyanzu, Idan; Schabort, Corneels

    2014-01-01

    Sweet sorghum is a hardy crop that can be grown on marginal land and can provide both food and energy in an integrated food and energy system. Lignocellulose rich sweet sorghum bagasse (solid left over after starch and juice extraction) can be converted to bioethanol using a variety of technologies. The largest barrier to commercial production of fuel ethanol from lignocellulosic material remains the high processing costs associated with enzymatic hydrolysis and the use of acids and bases in the pretreatment step. In this paper, sweet sorghum bagasse was pretreated and hydrolysed in a single step using microwave irradiation. A total sugar yield of 820 g kg −1 was obtained in a 50 g kg −1 sulphuric acid solution in water, with a power input of 43.2 kJ g −1 of dry biomass (i.e. 20 min at 180 W power setting). An ethanol yield based on total sugar of 480 g kg −1 was obtained after 24 h of fermentation using a mixed culture of organisms. These results show the potential for producing as much as 0.252 m 3  tonne −1 or 33 m 3  ha −1 ethanol using only the lignocellulose part of the stalks, which is high enough to make the process economically attractive. - Highlights: • Different sweet sorghum cultivars were harvested at 3 and 6 months. • Sweet sorghum bagasse was converted to ethanol. • Microwave pretreatment and hydrolysis was done in a single step. • Sugar rich hydrolysates were converted to ethanol using co-fermentation

  19. Ethanol from sugar beet in The Netherlands: energy production and efficiency

    Langeveld, J.W.A.; Ven, van de G.W.J.; Vries, de S.C.; Brink, van den L.; Visser, de C.L.M.

    2014-01-01

    Prospects for ethanol production from sugar beet in The Netherlands have been analysed using measured production data from two experimental farms and literature on beet to ethanol conversion. The analyses include beet cultivation and harvesting, transport to the factory, conversion into ethanol and

  20. Furfural and ethanol production from corn stover by dilute phosphoric acid pretreatment

    Lignocellulosic biomass is the most abundant carbohydrate source in the world and has potential for economical production of biofuels, especially ethanol. However, its composition is an obstacle for the production of ethanol by the conventional ethanol producing yeast Saccharomyces cerevisiae as it...

  1. Direct ethanol production from cassava pulp using a surface-engineered yeast strain co-displaying two amylases, two cellulases, and {beta}-glucosidase

    Apiwatanapiwat, Waraporn; Rugthaworn, Prapassorn [Japan International Research Center for Agricultural Sciences (JIRCAS), Tsukuba, Ibaraki (Japan). Post-Harvest Science and Technology Div.; Kasetsart Univ., Bangkok (Thailand). Nanotechnology and Biotechnology Div.; Murata, Yoshinori; Kosugi, Akihiko; Arai, Takamitsu; Mori, Yutaka [Japan International Research Center for Agricultural Sciences (JIRCAS), Tsukuba, Ibaraki (Japan). Post-Harvest Science and Technology Div.; Yamada, Ryosuke; Kondo, Akihiko [Kobe Univ. (Japan). Dept. of Chemical Science and Engineering

    2011-04-15

    In order to develop a method for producing fuel ethanol from cassava pulp using cell surface engineering (arming) technology, an arming yeast co-displaying {alpha}-amylase ({alpha}-AM), glucoamylase, endoglucanase, cellobiohydrase, and {beta}-glucosidase on the surface of the yeast cells was constructed. The novel yeast strain, possessing the activities of all enzymes, was able to produce ethanol directly from soluble starch, barley {beta}-glucan, and acid-treated Avicel. Cassava is a major crop in Southeast Asia and used mainly for starch production. In the starch manufacturing process, large amounts of solid wastes, called cassava pulp, are produced. The major components of cassava pulp are starch (approximately 60%) and cellulose fiber (approximately 30%). We attempted simultaneous saccharification and ethanol fermentation of cassava pulp with this arming yeast. During fermentation, ethanol concentration increased as the starch and cellulose fiber substrates contained in the cassava pulp decreased. The results clearly showed that the arming yeast was able to produce ethanol directly from cassava pulp without addition of any hydrolytic enzymes. (orig.)

  2. Direct ethanol production from cassava pulp using a surface-engineered yeast strain co-displaying two amylases, two cellulases, and β-glucosidase.

    Apiwatanapiwat, Waraporn; Murata, Yoshinori; Kosugi, Akihiko; Yamada, Ryosuke; Kondo, Akihiko; Arai, Takamitsu; Rugthaworn, Prapassorn; Mori, Yutaka

    2011-04-01

    In order to develop a method for producing fuel ethanol from cassava pulp using cell surface engineering (arming) technology, an arming yeast co-displaying α-amylase (α-AM), glucoamylase, endoglucanase, cellobiohydrase, and β-glucosidase on the surface of the yeast cells was constructed. The novel yeast strain, possessing the activities of all enzymes, was able to produce ethanol directly from soluble starch, barley β-glucan, and acid-treated Avicel. Cassava is a major crop in Southeast Asia and used mainly for starch production. In the starch manufacturing process, large amounts of solid wastes, called cassava pulp, are produced. The major components of cassava pulp are starch (approximately 60%) and cellulose fiber (approximately 30%). We attempted simultaneous saccharification and ethanol fermentation of cassava pulp with this arming yeast. During fermentation, ethanol concentration increased as the starch and cellulose fiber substrates contained in the cassava pulp decreased. The results clearly showed that the arming yeast was able to produce ethanol directly from cassava pulp without addition of any hydrolytic enzymes.

  3. Performances comparison between three technologies for continuous ethanol production from molasses

    Bouallagui, Hassib; Touhami, Youssef; Hanafi, Nedia; Ghariani, Amine; Hamdi, Moktar

    2013-01-01

    Molasses are a potential feedstock for ethanol production. The successful application of anaerobic fermentation for ethanol production from molasses is critically dependent to the development and the use of high rate bioreactors. In this study the fermentation of sugar cane molasses by Saccharomyces cerevisiae for the ethanol production in a continuously stirred tank reactor (CSTR), an immobilised cell reactor (ICR) and a membrane reactor (MBR) was investigated. Ethanol production and reactor productivities were compared under different dilution rates (D). When using the CSTR, a decent ethanol productivity (Qp) of 6.8 g L −1 h −1 was obtained at a dilution rate of 0.5 h −1 . The Qp was improved by 48% and the residual sugar concentration was reduced by using the ICR. Intensifying the production of ethanol was investigated in the MBR to achieve a maximum ethanol concentration and a Qp of 46.5 g L −1 and 19.2 g L −1 h −1 , respectively. The achieved results in the MBR worked with high substrate concentration are promising for the scale up operation. -- Highlights: ► We compare three reactors for ethanol production from sugar cane molasses. ► The ethanol productivity of 6.8 g L -1 h -1 was obtained using the CSTR. ► The ethanol productivity was improved by 48% by using the ICR. ► Intensifying ethanol productivity (19.2 g L -1 h -1 ) was investigated in the MBR

  4. Arrowroot as a novel substrate for ethanol production by solid state simultaneous saccharification and fermentation

    Wu, Tian-xiang; Tang, Qing-li; Zhu, Zuo-hua [School of Chemical Engineering, Guizhou University, Guizhou, Guiyang 550003 (China); Wang, Feng [National Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190 (China)

    2010-08-15

    Ethanol production from Canna edulis Ker was successfully carried out by solid state simultaneous saccharification and fermentation. The enzymatic hydrolysis conditions of C. edulis were optimized by Plackett-Burman design. The effect of inert carrier (corncob and rice bran) on ethanol fermentation and the kinetics of solid state simultaneous saccharification and fermentation was investigated. It was found that C. edulis was an alternative substrate for ethanol production, 10.1% (v/v) of ethanol concentration can attained when 40 g corncob and 10 g rice bran per 100 g C. edulis powder were added for ethanol fermentation. No shortage of fermentable sugars was observed during solid state simultaneous saccharification and fermentation. There was no wastewater produced in the process of ethanol production from C. edulis with solid state simultaneous saccharification and fermentation and the ethanol yield of more than 0.28 tonne per one tonne feedstock was achieved. This is first report for ethanol production from C. edulis powder. (author)

  5. Biological caproate production by Clostridium kluyveri from ethanol and acetate as carbon sources

    Yin, Yanan; Zhang, Yifeng; Karakashev, Dimitar Borisov

    2017-01-01

    Caproate is a valuable industrial product and chemical precursor. In this study, batch tests were conducted to investigate the fermentative caproate production through chain elongation from acetate and ethanol. The effect of acetate/ethanol ratio and initial ethanol concentration on caproate...... production was examined. When substrate concentration was controlled at 100 mM total carbon, hydrogen was used as an additional electron donor. The highest caproate concentration of 3.11 g/L was obtained at an ethanol/acetate ratio of 7:3. No additional electron donor was needed upon an ethanol/acetate ratio...... ≥7:3. Caproate production increased with the increase of carbon source until ethanol concentration over 700 mM, which inhibited the fermentation process. The highest caproate concentration of 8.42 g/L was achieved from high ethanol strength wastewater with an ethanol/acetate ratio of 10:1 (550 m...

  6. Enhancing Ethanol Production by Fermentation Using Saccharomyces cereviseae under Vacuum Condition in Batch Operation

    A Abdullah

    2012-04-01

    Full Text Available Ethanol is one of renewable energy, which considered being an excellent alternativeclean-burning fuel to replaced gasoline. In fact, the application of ethanol as fuel still blended withgasoline. The advantages of using ethanol as fuel are that the raw material mostly from renewableresources and the product has low emission which means environmental friendly. Ethanol can beproduced by fermentation of sugars (glucose/fructose. The constraint in the ethanol fermentationbatch or continuous process is the ethanol product inhibition. Inhibition in ethanol productivityand cell growth can be overcome by taking the product continuously from the fermentor. Theprocess can be done by using a vacuum fermentation. The objective of this research is toinvestigate the effect of pressure and glucose concentration in ethanol fermentation. The researchwas conducted in laboratory scale and batch process. Equipment consists of fermentor withvacuum system. The observed responses were dried cells of yeast, concentration of glucose, andconcentration of ethanol. Observations were made every 4 hours during a day of experiment. Theresults show that the formation of ethanol has a growth-associated product characteristic undervacuum operation. Vacuum condition can increase the cell formation productivity and the ethanolformation, as it is compared with fermentation under atmospheric condition. The maximum cellsproductivity and ethanol formation in batch operation under vacuum condition was reached at166.6 mmHg of pressure. The maximum numbers of cells and ethanol formation was reached at141.2 mm Hg of pressure. High initial glucose concentration significantly can affect the productivityand the yield of ethanol.

  7. BIOETHANOL PRODUCTION BY MISCANTHUS AS A LIGNOCELLULOSIC BIOMASS: FOCUS ON HIGH EFFICIENCY CONVERSION TO GLUCOSE AND ETHANOL

    Minhee Han Mail

    2011-04-01

    Full Text Available Current ethanol production processes using crops such as corn and sugar cane have been well established. However, the utilization of cheaper lignocellulosic biomass could make bioethanol more competitive with fossil fuels while avoiding the ethical concerns associated with using potential food resources. In this study, Miscanthus, a lignocellulosic biomass, was pretreated using NaOH to produce bioethanol. The pretreatment and enzymatic hydrolysis conditions were evaluated by response surface methodology (RSM. The optimal conditions were found to be 145.29 °C, 28.97 min, and 1.49 M for temperature, reaction time, and NaOH concentration, respectively. Enzymatic digestibility of pretreated Miscanthus was examined at various enzyme loadings (10 to 70 FPU/g cellulose of cellulase and 30 CbU/g of β-glucosidase. Regarding enzymatic digestibility, 50 FPU/g cellulose of cellulase and 30 CbU/g of β-glucosidase were selected as the test concentrations, resulting in a total glucose conversion rate of 83.92%. Fermentation of hydrolyzed Miscanthus using Saccharomyces cerevisiae resulted in an ethanol concentration of 59.20 g/L at 20% pretreated biomass loading. The results presented here constitute a significant contribution to the production of bioethanol from Miscanthus.

  8. Membrane bioreactors' potential for ethanol and biogas production: a review.

    Ylitervo, Päivi; Akinbomia, Julius; Taherzadeha, Mohammad J

    2013-01-01

    Companies developing and producing membranes for different separation purposes, as well as the market for these, have markedly increased in numbers over the last decade. Membrane and separation technology might well contribute to making fuel ethanol and biogas production from lignocellulosic materials more economically viable and productive. Combining biological processes with membrane separation techniques in a membrane bioreactor (MBR) increases cell concentrations extensively in the bioreactor. Such a combination furthermore reduces product inhibition during the biological process, increases product concentration and productivity, and simplifies the separation of product and/or cells. Various MBRs have been studied over the years, where the membrane is either submerged inside the liquid to be filtered, or placed in an external loop outside the bioreactor. All configurations have advantages and drawbacks, as reviewed in this paper. The current review presents an account of the membrane separation technologies, and the research performed on MBRs, focusing on ethanol and biogas production. The advantages and potentials of the technology are elucidated.

  9. Ethanol and Protein from Ethanol Plant By-Products Using Edible Fungi Neurospora intermedia and Aspergillus oryzae.

    Bátori, Veronika; Ferreira, Jorge A; Taherzadeh, Mohammad J; Lennartsson, Patrik R

    2015-01-01

    Feasible biorefineries for production of second-generation ethanol are difficult to establish due to the process complexity. An alternative is to partially include the process in the first-generation plants. Whole stillage, a by-product from dry-mill ethanol processes from grains, is mostly composed of undegraded bran and lignocelluloses can be used as a potential substrate for production of ethanol and feed proteins. Ethanol production and the proteins from the stillage were investigated using the edible fungi Neurospora intermedia and Aspergillus oryzae, respectively. N. intermedia produced 4.7 g/L ethanol from the stillage and increased to 8.7 g/L by adding 1 FPU of cellulase/g suspended solids. Saccharomyces cerevisiae produced 0.4 and 5.1 g/L ethanol, respectively. Under a two-stage cultivation with both fungi, up to 7.6 g/L of ethanol and 5.8 g/L of biomass containing 42% (w/w) crude protein were obtained. Both fungi degraded complex substrates including arabinan, glucan, mannan, and xylan where reductions of 91, 73, 38, and 89% (w/v) were achieved, respectively. The inclusion of the current process can lead to the production of 44,000 m(3) of ethanol (22% improvement), around 12,000 tons of protein-rich biomass for animal feed, and energy savings considering a typical facility producing 200,000 m(3) ethanol/year.

  10. Ethanol and Protein from Ethanol Plant By-Products Using Edible Fungi Neurospora intermedia and Aspergillus oryzae

    Veronika Bátori

    2015-01-01

    Full Text Available Feasible biorefineries for production of second-generation ethanol are difficult to establish due to the process complexity. An alternative is to partially include the process in the first-generation plants. Whole stillage, a by-product from dry-mill ethanol processes from grains, is mostly composed of undegraded bran and lignocelluloses can be used as a potential substrate for production of ethanol and feed proteins. Ethanol production and the proteins from the stillage were investigated using the edible fungi Neurospora intermedia and Aspergillus oryzae, respectively. N. intermedia produced 4.7 g/L ethanol from the stillage and increased to 8.7 g/L by adding 1 FPU of cellulase/g suspended solids. Saccharomyces cerevisiae produced 0.4 and 5.1 g/L ethanol, respectively. Under a two-stage cultivation with both fungi, up to 7.6 g/L of ethanol and 5.8 g/L of biomass containing 42% (w/w crude protein were obtained. Both fungi degraded complex substrates including arabinan, glucan, mannan, and xylan where reductions of 91, 73, 38, and 89% (w/v were achieved, respectively. The inclusion of the current process can lead to the production of 44,000 m3 of ethanol (22% improvement, around 12,000 tons of protein-rich biomass for animal feed, and energy savings considering a typical facility producing 200,000 m3 ethanol/year.

  11. Syngas fermentation by Clostridium carboxidivorans P7 in a horizontal rotating packed bed biofilm reactor with enhanced ethanol production

    Shen, Yanwen; Brown, Robert C.; Wen, Zhiyou

    2017-01-01

    Highlights: • A novel a horizontal rotating packed bed (h-RPB) reactor for syngas fermentation was reported. • The h-RPB reactor enhanced ethanol productivity by 3.3-folds compared to continuous stirred tank reactor (CSTR). • The h-RPB reactor has a unique feature of transfer gas from both bulk liquid phase and headspace phase. • The mass transfer in the headspace of h-PRB played an important role for enhanced ethanol production. - Abstract: Gasification of lignocellulosic biomass followed by syngas fermentation is a promising process for producing fuels and chemicals. Syngas fermentation, however, is commonly limited by low mass transfer rates. In this work, a horizontally oriented rotating packed bed (h-RPB) reactor was developed to improve mass transfer and enhance ethanol production. In the h-RPB reactor, cell attachment materials were packed in the reactor and half submerged in the liquid and half exposed to the headspace. With continuous rotation of the packing materials, the cells in biofilm were alternately in contact with liquid and headspace; thus, transport of syngas to the cells occurred in both the liquid phase and headspace. The volumetric mass transfer coefficient (k_La) of the h-RPB reactor was lower than that in a traditional continuous stirred tank reactor (CSTR), indicating the mass transfer in the liquid phase of h-PRB was lower than CSTR, and the mass transfer in the headspace phase played an important role in syngas fermentation. The syngas fermentation of Clostridium carboxidivorans P7 in h-RPB resulted in a 7.0 g/L titer and 6.7 g/L/day productivity of ethanol, respectively, 3.3 times higher than those obtained in a CSTR under the same operational conditions. The results demonstrate that the h-RPB reactor is an efficient system for syngas fermentation, making cellulosic ethanol biorefinery one step closer to technical and economic feasibility.

  12. Integrated production of cellulosic bioethanol and succinic acid from industrial hemp in a biorefinery concept

    Kuglarz, Mariusz; Alvarado-Morales, Merlin; Karakashev, Dimitar Borisov

    2016-01-01

    The aim of this study was to develop integrated biofuel (cellulosic bioethanol) and biochemical (succinic acid) production from industrial hemp (Cannabis sativa L.) in a biorefinery concept. Two types of pretreatments were studied (dilute-acid and alkaline oxidative method). High cellulose recovery...... productivity. With respect to succinic acid production, the highest productivity was obtained after liquid fraction fermentation originated from steam treatment with 1.5% of acid. The mass balance calculations clearly showed that 149 kg of EtOH and 115 kg of succinic acid can be obtained per 1 ton of dry hemp....... Results obtained in this study clearly document the potential of industrial hemp for a biorefinery....

  13. Zymomonas mobilis for fuel ethanol and higher value products.

    Rogers, P L; Jeon, Y J; Lee, K J; Lawford, H G

    2007-01-01

    High oil prices, increasing focus on renewable carbohydrate-based feedstocks for fuels and chemicals, and the recent publication of its genome sequence, have provided continuing stimulus for studies on Zymomonas mobilis. However, despite its apparent advantages of higher yields and faster specific rates when compared to yeasts, no commercial scale fermentations currently exist which use Z. mobilis for the manufacture of fuel ethanol. This may change with the recent announcement of a Dupont/Broin partnership to develop a process for conversion of lignocellulosic residues, such as corn stover, to fuel ethanol using recombinant strains of Z. mobilis. The research leading to the construction of these strains, and their fermentation characteristics, are described in the present review. The review also addresses opportunities offered by Z. mobilis for higher value products through its metabolic engineering and use of specific high activity enzymes.

  14. Spittlebug impacts on sugarcane quality and ethanol production

    Gisele Cristina Ravaneli

    2011-02-01

    Full Text Available The objective of this work was to evaluate the impacts of spittlebug (Mahanarva fimbriolata attack on sugarcane quality and ethanol production. Technological and microbiological parameters of juice and fermentation process were evaluated in ten fermentation cycles and two harvest seasons. Treatments consisted of different spittlebug stalk damage levels: control, with 100% of apparently healthy stalks; medium, with 15% of damaged or dry stalks (DDS; high, with 30% of DDS; and very high, with 60% of DDS. Spittlebug attack caused significant losses in cane quality, reducing total soluble solids, sucrose content, total reducing sugars, and pH, and increasing total phenolic compounds, and total and volatile juice acidity. The fermentation process was also significantly affected, resulting in lower ethanol content in wine. There was an increase in acetaldehyde concentration in the distillate. The spittlebug attack caused negative impacts on sugarcane quality and fermentation process, and these impacts are stronger in late season harvests.

  15. Review of pretreatment processes for lignocellulosic ethanol production, and development of an innovative method

    Chiaramonti, David; Prussi, Matteo; Ferrero, Simone; Oriani, Luis; Ottonello, Piero; Torre, Paolo; Cherchi, Francesco

    2012-01-01

    Biomass pretreatment aims at separating and providing easier access to the main biomass components (cellulose, hemicellulose and lignin), eventually removing lignin, preserving the hemicellulose, reducing the cellulose crystallinity and increasing the porosity of the material. Pretreatment is an essential step towards the development and industrialization of efficient 2nd generation lignocellulosic ethanol processes. The present work reviewed the main options available in pretreatment. Autohydrolysis and steam explosion were then selected for further investigation. Experimental work was carried out on batch scale reactors, using Miscanthus as biomass feedstock: the effects on sugar solubilization and degradation products generation have been examined for each of these two pretreatment systems. A new process using only water and steam as reacting media was then developed, experimentally tested, and results compared to those achieved by the autohydrolysis and steam explosion processes. Products obtained with the new pretreatment contained a lower amount of usual fermentation inhibitor compounds compared to that typically obtained in steam explosion. This result was achieved under operating conditions that at the same time allowed a good xylan yield, preventing degradation of hemicelluloses. The new pretreatment process was also able to act as an equalization step, as the solid material from the pretreatment phase had a similar composition even under different operating conditions. As regards the effect of pretreatment on enzymatic hydrolysis, the new process achieved yields similar to steam explosion on glucans: however, this was obtained reducing the formation of degradation products from sugars, mainly from C5 sugars. These results made the proposed pretreatment system suitable for further development and industrialization on pilot and industrial scale.

  16. A novel spiral reactor for biodiesel production in supercritical ethanol

    Farobie, Obie; Sasanami, Kazuma; Matsumura, Yukihiko

    2015-01-01

    Highlights: • A novel spiral reactor for biodiesel production in supercritical ethanol was proposed. • The spiral reactor employed in this study successfully recovered heat. • The effects of temperature and time on FAEE yield were investigated. • FAEE yield as high as 0.937 mol/mol was obtained at 350 °C after 30 min. • The second-order kinetic model expressed the experimental yield well. - Abstract: A spiral reactor is proposed as a novel reactor design for biodiesel production under supercritical conditions. Since the spiral reactor serves as a heat exchanger, it offers the advantage of reduced apparatus space compared to conventional supercritical equipment. Experimental investigations were carried out at reaction temperatures of 270–400 °C, pressure of 20 MPa, oil-to-ethanol molar ratio of 1:40, and reaction times of 3–30 min. An FAEE yield of 0.937 mol/mol was obtained in a short reaction time of 30 min at 350 °C and oil-to-ethanol molar ratio of 1:40 under a reactor pressure of 20 MPa. The spiral reactor was not only as effective as conventional reactor in terms of transesterification reactor but also was superior in terms of heat recovery. A second-order kinetic model describing the transesterification of canola oil in supercritical ethanol was proposed, and the reaction was observed to follow Arrhenius behavior. The corresponding reaction rate constants and the activation energies as well as pre-exponential factors were determined

  17. Development of an alcohol dehydrogenase biosensor for ethanol determination with toluidine blue O covalently attached to a cellulose acetate modified electrode.

    Alpat, Senol; Telefoncu, Azmi

    2010-01-01

    In this work, a novel voltammetric ethanol biosensor was constructed using alcohol dehydrogenase (ADH). Firstly, alcohol dehydrogenase was immobilized on the surface of a glassy carbon electrode modified by cellulose acetate (CA) bonded to toluidine blue O (TBO). Secondly, the surface was covered by a glutaraldehyde/bovine serum albumin (BSA) cross-linking procedure to provide a new voltammetric sensor for the ethanol determination. In order to fabricate the biosensor, a new electrode matrix containing insoluble Toluidine Blue O (TBO) was obtained from the process, and enzyme/coenzyme was combined on the biosensor surface. The influence of various experimental conditions was examined for the characterization of the optimum analytical performance. The developed biosensor exhibited sensitive and selective determination of ethanol and showed a linear response between 1 × 10(-5) M and 4 × 10(-4) M ethanol. A detection limit calculated as three times the signal-to-noise ratio was 5.0 × 10(-6) M. At the end of the 20(th) day, the biosensor still retained 50% of its initial activity.

  18. Development of an Alcohol Dehydrogenase Biosensor for Ethanol Determination with Toluidine Blue O Covalently Attached to a Cellulose Acetate Modified Electrode

    Azmi Telefoncu

    2010-01-01

    Full Text Available In this work, a novel voltammetric ethanol biosensor was constructed using alcohol dehydrogenase (ADH. Firstly, alcohol dehydrogenase was immobilized on the surface of a glassy carbon electrode modified by cellulose acetate (CA bonded to toluidine blue O (TBO. Secondly, the surface was covered by a glutaraldehyde/bovine serum albumin (BSA cross-linking procedure to provide a new voltammetric sensor for the ethanol determination. In order to fabricate the biosensor, a new electrode matrix containing insoluble Toluidine Blue O (TBO was obtained from the process, and enzyme/coenzyme was combined on the biosensor surface. The influence of various experimental conditions was examined for the characterization of the optimum analytical performance. The developed biosensor exhibited sensitive and selective determination of ethanol and showed a linear response between 1 × 10−5 M and 4 × 10−4 M ethanol. A detection limit calculated as three times the signal-to-noise ratio was 5.0 × 10−6 M. At the end of the 20th day, the biosensor still retained 50% of its initial activity.

  19. Chapter 2.1 Integrated Production of Cellulose Nanofibrils and Cellulosic Biofuel by Enzymatic Hydrolysis of wood Fibers

    Ronald Sabo; J.Y. Zhu

    2013-01-01

    One key barrier to converting woody biomass to biofuel through the sugar platform is the low efficiency of enzymatic cellulose saccharification due to the strong recalcitrance of the crystalline cellulose. Significant past research efforts in cellulosic biofuels have focused on overcoming the recalcitrance of lignocelluloses to enhance the saccharification of...

  20. Degradation of cellulosic biomass and its subsequent utilization for the production of chemical feedstocks. Final report, February 1, 1978-January 31, 1979

    None

    1979-01-01

    This is a coordinated program to effect the microbiological degradation of cellulosic biomasses and will focus on the use of anaerobic microorganisms which possess cellulolytic enzyme. The studies will attempt to increase the enzyme levels through genetics, mutation and strain selection. In addition, the direct conversion from cellulosic biomasses to liquid fuel (ethanol) and/or soluble sugars by the cellulolytic, anaerobic organism is also within the scope of this program. Process and engineering scale-up, along with economic analyses, will be performed throughout the course of the program. The second area of our major effort is devoted to the production of chemical feedstocks. In particular, three fermentations have been identified for exploration. These are: acrylic acid, acetone/butanol and acetic acid. The main efforts in these fermentations will address means for the reduction of the cost of manufacturing for these large volume chemicals.

  1. Methodology for the optimal design of an integrated first and second generation ethanol production plant combined with power cogeneration.

    Bechara, Rami; Gomez, Adrien; Saint-Antonin, Valérie; Schweitzer, Jean-Marc; Maréchal, François

    2016-08-01

    The application of methodologies for the optimal design of integrated processes has seen increased interest in literature. This article builds on previous works and applies a systematic methodology to an integrated first and second generation ethanol production plant with power cogeneration. The methodology breaks into process simulation, heat integration, thermo-economic evaluation, exergy efficiency vs. capital costs, multi-variable, evolutionary optimization, and process selection via profitability maximization. Optimization generated Pareto solutions with exergy efficiency ranging between 39.2% and 44.4% and capital costs from 210M$ to 390M$. The Net Present Value was positive for only two scenarios and for low efficiency, low hydrolysis points. The minimum cellulosic ethanol selling price was sought to obtain a maximum NPV of zero for high efficiency, high hydrolysis alternatives. The obtained optimal configuration presented maximum exergy efficiency, hydrolyzed bagasse fraction, capital costs and ethanol production rate, and minimum cooling water consumption and power production rate. Copyright © 2016 Elsevier Ltd. All rights reserved.

  2. Mechanistic insight into ultrasound induced enhancement of simultaneous saccharification and fermentation of Parthenium hysterophorus for ethanol production.

    Singh, Shuchi; Agarwal, Mayank; Sarma, Shyamali; Goyal, Arun; Moholkar, Vijayanand S

    2015-09-01

    This paper presents investigations into mechanism of ultrasound assisted bioethanol synthesis using Parthenium hysterophorus biomass through simultaneous saccharification and fermentation (SSF) mode. Approach of coupling experimental results to mathematical model for SSF using Genetic Algorithm based optimization has been adopted. Comparison of model parameters for experiments with mechanical shaking and sonication (10% duty cycle) give an interesting mechanistic account of influence of ultrasound on SSF system. A 4-fold rise in ethanol and cell mass productivity is seen with ultrasound. The analysis reveals following facets of influence of ultrasound on SSF: increase in Monod constant for glucose for cell growth, maximal specific growth rate and inhibition constant of cell growth by glucose and reduction in specific cell death rate. Values of inhibition constant of cell growth by ethanol (K3E), and constants for growth associated (a) and non-growth associated (b) ethanol production remained unaltered with sonication. Beneficial effects of ultrasound are attributed to enhanced cellulose hydrolysis, enhanced trans-membrane transport of substrate and products as well as dilution of the toxic substances due to micro-convection induced by ultrasound. Intrinsic physiological functioning of cells remained unaffected by ultrasound as indicated by unaltered values of K3E, a and b. Copyright © 2015 Elsevier B.V. All rights reserved.

  3. Fed-batch production of concentrated fructose syrup and ethanol using Saccharomyces cerevisiae ATCC 36859

    Koren, D W [CANMET, Ottawa, ON (Canada); Duvnjak, Z [Univ. of Ottawa, ON (Canada). Dept. of Chemical Engineering

    1992-01-01

    A fed-batch process is used for the production of concentrated pure fructose syrup and ethanol from various glucose/fructose mixtures by S.cerevisiae ATCC 36859. Applying this technique, glucose-free fructose syrups with over 250 g/l of this sugar were obtained using High Fructose Corn Syrup and hydrolyzed Jerusalem artichoke juice. Bey encouraging ethanol evaporation from the reactor and condensing it, a separate ethanol product with a concentration of up to 350 g/l was also produced. The rates of glucose consumption and ethanol production were higher than in classical batch ethanol fermentation processes. (orig.).

  4. Autohydrolysis pretreatment assessment in ethanol production from agave bagasse.

    Rios-González, Leopoldo J; Morales-Martínez, Thelma K; Rodríguez-Flores, María F; Rodríguez-De la Garza, José A; Castillo-Quiroz, David; Castro-Montoya, Agustín J; Martinez, Alfredo

    2017-10-01

    The aim of the present work was to assess the autohydrolysis pretreatment of Agave tequilana bagasse for ethanol production. The pretreatment was conducted using a one-liter high pressure Parr reactor under different severity factors (SF) at a 1:6w/v ratio (solid:liquid) and 200rpm. The solids obtained under the selected autohydrolysis conditions were subjected to enzymatic hydrolysis with a commercial cellulase cocktail, and the enzymatic hydrolysate was fermented using Saccharomyces cerevisiae. The results obtained from the pretreatment process showed that the glucan content in the pretreated solid was mostly preserved, and an increase in the digestibility was observed for the case with a SF of 4.13 (190°C, 30min). Enzymatic hydrolysis of the pretreated solids showed a yield of 74.3%, with a glucose concentration of 126g/L, resulting in 65.26g/L of ethanol after 10h of fermentation, which represent a 98.4% conversion according to the theoretical ethanol yield value. Copyright © 2017 Elsevier Ltd. All rights reserved.

  5. Ethanol production from lignocellulosic byproducts of olive oil extraction.

    Ballesteros, I; Oliva, J M; Saez, F; Ballesteros, M

    2001-01-01

    The recent implementation of a new two-step centrifugation process for extracting olive oil in Spain has substantially reduced water consumption, thereby eliminating oil mill wastewater. However, a new high sugar content residue is still generated. In this work the two fractions present in the residue (olive pulp and fragmented stones) were assayed as substrate for ethanol production by the simultaneous saccharification and fermentation (SSF) process. Pretreatment of fragmented olive stones by sulfuric acid-catalyzed steam explosion was the most effective treatment for increasing enzymatic digestibility; however, a pretreatment step was not necessary to bioconvert the olive pulp into ethanol. The olive pulp and fragmented olive stones were tested by the SSF process using a fed-batch procedure. By adding the pulp three times at 24-h intervals, 76% of the theoretical SSF yield was obtained. Experiments with fed-batch pretreated olive stones provided SSF yields significantly lower than those obtained at standard SSF procedure. The preferred SSF conditions to obtain ethanol from olives stones (61% of theoretical yield) were 10% substrate and addition of cellulases at 15 filter paper units/g of substrate.

  6. A Novel Platform for Evaluating the Environmental Impacts on Bacterial Cellulose Production.

    Basu, Anindya; Vadanan, Sundaravadanam Vishnu; Lim, Sierin

    2018-04-10

    Bacterial cellulose (BC) is a biocompatible material with versatile applications. However, its large-scale production is challenged by the limited biological knowledge of the bacteria. The advent of synthetic biology has lead the way to the development of BC producing microbes as a novel chassis. Hence, investigation on optimal growth conditions for BC production and understanding of the fundamental biological processes are imperative. In this study, we report a novel analytical platform that can be used for studying the biology and optimizing growth conditions of cellulose producing bacteria. The platform is based on surface growth pattern of the organism and allows us to confirm that cellulose fibrils produced by the bacteria play a pivotal role towards their chemotaxis. The platform efficiently determines the impacts of different growth conditions on cellulose production and is translatable to static culture conditions. The analytical platform provides a means for fundamental biological studies of bacteria chemotaxis as well as systematic approach towards rational design and development of scalable bioprocessing strategies for industrial production of bacterial cellulose.

  7. Genetic improvement of plants for enhanced bio-ethanol production.

    Saha, Sanghamitra; Ramachandran, Srinivasan

    2013-04-01

    The present world energy situation urgently requires exploring and developing alternate, sustainable sources for fuel. Biofuels have proven to be an effective energy source but more needs to be produced to meet energy goals. Whereas first generation biofuels derived from mainly corn and sugarcane continue to be used and produced, the contentious debate between "feedstock versus foodstock" continues. The need for sources that can be grown under different environmental conditions has led to exploring newer sources. Lignocellulosic biomass is an attractive source for production of biofuel, but pretreatment costs to remove lignin are high and the process is time consuming. Genetically modified plants that have increased sugar or starch content, modified lignin content, or produce cellulose degrading enzymes are some options that are being explored and tested. This review focuses on current research on increasing production of biofuels by genetic engineering of plants to have desirable characteristics. Recent patents that have been filed in this area are also discussed.

  8. Cellulase production by Penicillium funiculosum and its application in the hydrolysis of sugar cane bagasse for second generation ethanol production by fed batch operation.

    Maeda, Roberto Nobuyuki; Barcelos, Carolina Araújo; Santa Anna, Lídia Maria Melo; Pereira, Nei

    2013-01-10

    This study aimed to produce a cellulase blend and to evaluate its application in a simultaneous saccharification and fermentation (SSF) process for second generation ethanol production from sugar cane bagasse. The sugar cane bagasse was subjected to pretreatments (diluted acid and alkaline), as for disorganizing the ligocellulosic complex, and making the cellulose component more amenable to enzymatic hydrolysis. The residual solid fraction was named sugar cane bagasse partially delignified cellulignin (PDC), and was used for enzyme production and ethanol fermentation. The enzyme production was performed in a bioreactor with two inoculum concentrations (5 and 10% v/v). The fermentation inoculated with higher inoculum size reduced the time for maximum enzyme production (from 72 to 48). The enzyme extract was concentrated using tangential ultrafiltration in hollow fiber membranes, and the produced cellulase blend was evaluated for its stability at 37 °C, operation temperature of the simultaneous SSF process, and at 50 °C, optimum temperature of cellulase blend activity. The cellulolytic preparation was stable for at least 300 h at both 37 °C and 50 °C. The ethanol production was carried out by PDC fed-batch SSF process, using the onsite cellulase blend. The feeding strategy circumvented the classic problems of diffusion limitations by diminishing the presence of a high solid:liquid ratio at any time, resulting in high ethanol concentration at the end of the process (100 g/L), which corresponded to a fermentation efficiency of 78% of the maximum obtainable theoretically. The experimental results led to the ratio of 380 L of ethanol per ton of sugar cane bagasse PDC. Copyright © 2012 Elsevier B.V. All rights reserved.

  9. Steam explosion treatment for ethanol production from branches pruned from pear trees by simultaneous saccharification and fermentation.

    Sasaki, Chizuru; Okumura, Ryosuke; Asada, Chikako; Nakamura, Yoshitoshi

    2014-01-01

    This study investigated the production of ethanol from unutilized branches pruned from pear trees by steam explosion pretreatment. Steam pressures of 25, 35, and 45 atm were applied for 5 min, followed by enzymatic saccharification of the extracted residues with cellulase (Cellic CTec2). High glucose recoveries, of 93.3, 99.7, and 87.1%, of the total sugar derived from the cellulose were obtained from water- and methanol-extracted residues after steam explosion at 25, 35, and 45 tm, respectively. These values corresponded to 34.9, 34.3, and 27.1 g of glucose per 100 g of dry steam-exploded branches. Simultaneous saccharification and fermentation experiments were done on water-extracted residues and water- and methanol-extracted residues by Kluyveromyces marxianus NBRC 1777. An overall highest theoretical ethanol yield of 76% of the total sugar derived from cellulose was achieved when 100 g/L of water- and methanol-washed residues from 35 atm-exploded pear branches was used as substrate.

  10. Enhanced acetone-butanol-ethanol production from lignocellulosic hydrolysates by using starchy slurry as supplement.

    Yang, Ming; Kuittinen, Suvi; Vepsäläinen, Jouko; Zhang, Junhua; Pappinen, Ari

    2017-11-01

    This study aims to improve acetone-butanol-ethanol production from the hydrolysates of lignocellulosic material by supplementing starchy slurry as nutrients. In the fermentations of glucose, xylose and the hydrolysates of Salix schwerinii, the normal supplements such as buffer, minerals, and vitamins solutions were replaced with the barley starchy slurry. The ABE production was increased from 0.86 to 14.7g/L by supplementation of starchy slurry in the fermentation of xylose and the utilization of xylose increased from 29% to 81%. In the fermentations of hemicellulosic and enzymatic hydrolysates from S. schwerinii, the ABE yields were increased from 0 and 0.26 to 0.35 and 0.33g/g sugars, respectively. The results suggested that the starchy slurry supplied the essential nutrients for ABE fermentation. The starchy slurry as supplement could improve the ABE production from both hemicellulosic and cellulosic hydrolysate of lignocelluloses, and it is particularly helpful for enhancing the utilization of xylose from hemicelluloses. Copyright © 2017 Elsevier Ltd. All rights reserved.

  11. Ethanol production from rape straw by a two-stage pretreatment under mild conditions.

    Romero, Inmaculada; López-Linares, Juan C; Delgado, Yaimé; Cara, Cristóbal; Castro, Eulogio

    2015-08-01

    The growing interest on rape oil as raw material for biodiesel production has resulted in an increasing availability of rape straw, an agricultural residue that is an attractive renewable source for the production of second-generation bioethanol. Pretreatment is one of the key steps in such a conversion process. In this work, a sequential two-stage pretreatment with dilute sulfuric acid (130 °C, 60 min, 2% w/v H2SO4) followed by H2O2 (1-5% w/v) in alkaline medium (NaOH) at low temperature (60, 90 °C) and at different pretreatment times (30-90 min) was investigated. The first-acid stage allows the solubilisation of hemicellulose fraction into fermentable sugars. The second-alkaline peroxide stage allows the delignification of the solid material whilst the cellulose remaining in rape straw turned highly digestible by cellulases. Simultaneous saccharification and fermentation with 15% (w/v) delignified substrate at 90 °C, 5% H2O2 for 60 min, led to a maximum ethanol production of 53 g/L and a yield of 85% of the theoretical.

  12. Water Footprints of Cassava- and Molasses-Based Ethanol Production in Thailand

    Mangmeechai, Aweewan; Pavasant, Prasert

    2013-01-01

    The Thai government has been promoting renewable energy as well as stimulating the consumption of its products. Replacing transport fuels with bioethanol will require substantial amounts of water and enhance water competition locally. This study shows that the water footprint (WF) of molasses-based ethanol is less than that of cassava-based ethanol. The WF of molasses-based ethanol is estimated to be in the range of 1,510–1,990 L water/L ethanol, while that of cassava-based ethanol is estimated at 2,300–2,820 L water/L ethanol. Approximately 99% of the water in each of these WFs is used to cultivate crops. Ethanol production requires not only substantial amounts of water but also government interventions because it is not cost competitive. In Thailand, the government has exploited several strategies to lower ethanol prices such as oil tax exemptions for consumers, cost compensation for ethanol producers, and crop price assurances for farmers. For the renewable energy policy to succeed in the long run, the government may want to consider promoting molasses-based ethanol production as well as irrigation system improvements and sugarcane yield-enhancing practices, since molasses-based ethanol is more favorable than cassava-based ethanol in terms of its water consumption, chemical fertilizer use, and production costs

  13. Water Footprints of Cassava- and Molasses-Based Ethanol Production in Thailand

    Mangmeechai, Aweewan, E-mail: aweewan.m@nida.ac.th [National Institute of Development Administration, International College (Major in Public Policy and Management) (Thailand); Pavasant, Prasert [Chulalongkorn University, Department of Chemical Engineering, Faculty of Engineering (Thailand)

    2013-12-15

    The Thai government has been promoting renewable energy as well as stimulating the consumption of its products. Replacing transport fuels with bioethanol will require substantial amounts of water and enhance water competition locally. This study shows that the water footprint (WF) of molasses-based ethanol is less than that of cassava-based ethanol. The WF of molasses-based ethanol is estimated to be in the range of 1,510-1,990 L water/L ethanol, while that of cassava-based ethanol is estimated at 2,300-2,820 L water/L ethanol. Approximately 99% of the water in each of these WFs is used to cultivate crops. Ethanol production requires not only substantial amounts of water but also government interventions because it is not cost competitive. In Thailand, the government has exploited several strategies to lower ethanol prices such as oil tax exemptions for consumers, cost compensation for ethanol producers, and crop price assurances for farmers. For the renewable energy policy to succeed in the long run, the government may want to consider promoting molasses-based ethanol production as well as irrigation system improvements and sugarcane yield-enhancing practices, since molasses-based ethanol is more favorable than cassava-based ethanol in terms of its water consumption, chemical fertilizer use, and production costs.

  14. Pyrolysis based bio-refinery for the production of bioethanol from demineralized ligno-cellulosic biomass

    Luque, L.; Westerhof, Roel Johannes Maria; van Rossum, G.; Oudenhoven, Stijn; Kersten, Sascha R.A.; Berruti, F.; Rehmann, L.

    2014-01-01

    This paper evaluates a novel biorefinery approach for the conversion of lignocellulosic biomass from pinewood. A combination of thermochemical and biochemical conversion was chosen with the main product being ethanol. Fast pyrolysis of lignocellulosic biomasss with fractional condensation of the

  15. Market projections of cellulose nanomaterial-enabled products- Part 1: Applications

    Jo Anne Shatkin; Theodore H. Wegner; E.M. (Ted) Bilek; John Cowie

    2014-01-01

    Nanocellulose provides a new materials platform for the sustainable production of high-performance nano-enabled products in an array of applications. In this paper, potential applications for cellulose nanomaterials are identified as the first step toward estimating market volume. The overall study, presented in two parts, estimates market volume on the basis of...

  16. Exergy analysis of a combined heat and power plant with integrated lignocellulosic ethanol production

    Lythcke-Jørgensen, Christoffer; Haglind, Fredrik; Clausen, Lasse R.

    2014-01-01

    Highlights: • We model a system where lignocellulosic ethanol production is integrated with a combined heat and power (CHP) plant. • We conduct an exergy analysis for the ethanol production in six different system operation points. • Integrated operation, district heating (DH) production and low CHP loads all increase the exergy efficiency. • Separate operation has the largest negative impact on the exergy efficiency. • Operation is found to have a significant impact on the exergy efficiency of the ethanol production. - Abstract: Lignocellulosic ethanol production is often assumed integrated in polygeneration systems because of its energy intensive nature. The objective of this study is to investigate potential irreversibilities from such integration, and what impact it has on the efficiency of the integrated ethanol production. An exergy analysis is carried out for a modelled polygeneration system in which lignocellulosic ethanol production based on hydrothermal pretreatment is integrated in an existing combined heat and power (CHP) plant. The ethanol facility is driven by steam extracted from the CHP unit when feasible, and a gas boiler is used as back-up when integration is not possible. The system was evaluated according to six operation points that alternate on the following three different operation parameters: Load in the CHP unit, integrated versus separate operation, and inclusion of district heating production in the ethanol facility. The calculated standard exergy efficiency of the ethanol facility varied from 0.564 to 0.855, of which the highest was obtained for integrated operation at reduced CHP load and full district heating production in the ethanol facility, and the lowest for separate operation with zero district heating production in the ethanol facility. The results suggest that the efficiency of integrating lignocellulosic ethanol production in CHP plants is highly dependent on operation, and it is therefore suggested that the

  17. Feasibility study for co-locating and integrating ethanol production plants from corn starch and lignocellulosic feedstocks

    Wallace, Robert [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ibsen, Kelly [National Renewable Energy Lab. (NREL), Golden, CO (United States); McAloon, Andrew [U.S. Department of Agriculture, Washington, D.C. (United States); Yee, Winnie [U.S. Department of Agriculture, Washington, D.C. (United States)

    2005-01-01

    Analysis of the feasibility of co-locating corn-grain-to-ethanol and lignocellulosic ethanol plants and potential savings from combining utilities, ethanol purification, product processing, and fermentation.

  18. Power-law approach to modeling biological systems. II. Application to ethanol production

    Voit, E O; Savageau, M A

    1982-01-01

    The use of the power-law formalism is illustrated by modeling yeast ethanol production in batch culture at high cell densities. Parameter values are estimated from experimental data. The results suggest that ethanol killing of viable cells and lysis of nonviable cells are major determinants of system behavior, whereas catabolism of ethanol and inhibition of cell growth by ethanol appear to be insignificant under these experimental conditions.

  19. Mutants of Pachysolen tannophilus with Improved Production of Ethanol from d-Xylose †

    Lee, Hung; James, Allen P.; Zahab, Diana M.; Mahmourides, George; Maleszka, Ryszard; Schneider, Henry

    1986-01-01

    The conversion of d-xylose to ethanol by the yeast Pachysolen tannophilus is relatively inefficient in batch culture. The inefficiency has been attributed in part to concurrent utilization of ethanol in the presence of appreciable concentrations of d-xylose and to the formation of xylitol and other by-products. To increase the concentration of ethanol accumulated in batch cultures, UV-induced mutants of P. tannophilus were selected on the basis of diminished growth on ethanol. Eleven independ...

  20. Occurrence of Cellulose-Producing Gluconacetobacter spp. in Fruit Samples and Kombucha Tea, and Production of the Biopolymer.

    Neera; Ramana, Karna Venkata; Batra, Harsh Vardhan

    2015-06-01

    Cellulose producing bacteria were isolated from fruit samples and kombucha tea (a fermented beverage) using CuSO4 solution in modified Watanabe and Yamanaka medium to inhibit yeasts and molds. Six bacterial strains showing cellulose production were isolated and identified by 16S rRNA gene sequencing as Gluconacetobacter xylinus strain DFBT, Ga. xylinus strain dfr-1, Gluconobacter oxydans strain dfr-2, G. oxydans strain dfr-3, Acetobacter orientalis strain dfr-4, and Gluconacetobacter intermedius strain dfr-5. All the cellulose-producing bacteria were checked for the cellulose yield. A potent cellulose-producing bacterium, i.e., Ga. xylinus strain DFBT based on yield (cellulose yield 5.6 g/L) was selected for further studies. Cellulose was also produced in non- conventional media such as pineapple juice medium and hydrolysed corn starch medium. A very high yield of 9.1 g/L cellulose was obtained in pineapple juice medium. Fourier transform infrared spectrometer (FT-IR) analysis of the bacterial cellulose showed the characteristic peaks. Soft cellulose with a very high water holding capacity was produced using limited aeration. Scanning electron microscopy (SEM) was used to analyze the surface characteristics of normal bacterial cellulose and soft cellulose. The structural analysis of the polymer was performed using (13)C solid-state nuclear magnetic resonance (NMR). More interfibrillar space was observed in the case of soft cellulose as compared to normal cellulose. This soft cellulose can find potential applications in the food industry as it can be swallowed easily without chewing.

  1. Plasma-Assisted Pretreatment of Wheat Straw for Ethanol Production

    Schultz-Jensen, Nadja; Kádár, Zsófia; Thomsen, Anne Belinda

    2011-01-01

    (0–7 h), e.g., oxalic acid and acetovanillon. Interestingly, washing had no effect on the ethanol production with pretreatment times up to 1 h. Washing improved the glucose availability with pretreatment times of more than 2 h. One hour of ozonisation was found to be optimal for the use of washed...... carboxylic acids and phenolic compounds were found, e.g., vanillic acid, acetic acid, and formic acid. Some components had the highest concentration at the beginning of the ozonisation process (0.5, 1 h), e.g., 4-hydroxybenzladehyde, while the concentration of others increased during the entire pretreatment...

  2. Assessing the Environmental Performance of Integrated Ethanol and Biogas Production

    Martin, Michael; Svensson, Niclas; Fonseca, Jorge (Linkoeping Univ., Environmental Technology and Management, Linkoeping (Sweden)), e-mail: michael.martin@liu.se

    2011-06-15

    As the production of biofuels continues to expand worldwide, criticism about, e.g. the energy output versus input and the competition with food has been questioned. However, biofuels may be optimized to increase the environmental performance through the concepts of industrial symbiosis. This paper offers a quantification of the environmental performance of industrial symbiosis in the biofuel industry through integration of biogas and ethanol processes using a life cycle approach. Results show that although increasing integration is assumed to produce environmental benefits in industrial symbiosis, not all impact categories have achieved this and the results depend upon the allocation methods chosen

  3. Enhancing Ethanol Production by Fermentation Using Saccharomyces cereviseae under Vacuum Condition in Batch Operation

    A Abdullah

    2012-02-01

    Full Text Available Ethanol is one of renewable energy, which considered being an excellent alternative clean-burning fuel to replaced gasoline. In fact, the application of ethanol as fuel still blended with gasoline. The advantages of using ethanol as fuel are that the raw material mostly from renewable resources and the product has low emission which means environmental friendly. Ethanol can be produced by fermentation of sugars (glucose/fructose. The constraint in the ethanol fermentation batch or continuous process is the ethanol product inhibition. Inhibition in ethanol productivity and cell growth can be overcome by taking the product continuously from the fermentor. The process can be done by using a vacuum fermentation. The objective of this research is to investigate the effect of pressure and glucose concentration in ethanol fermentation. The research was conducted in laboratory scale and batch process. Equipment consists of fermentor with vacuum system. The observed responses were dried cells of yeast, concentration of glucose, and concentration of ethanol. Observations were made every 4 hours during a day of experiment. The results show that the formation of ethanol has a growth-associated product characteristic under vacuum operation. Vacuum condition can increase the cell formation productivity and the ethanol formation, as it is compared with fermentation under atmospheric condition. The maximum cells productivity and ethanol formation in batch operation under vacuum condition was reached at 166.6 mmHg of pressure. The maximum numbers of cells and ethanol formation was reached at 141.2 mm Hg of pressure. High initial glucose concentration significantly can affect the productivity and the yield of ethanol.

  4. Simultaneous saccharification and cofermentation of lignocellulosic residues from commercial furfural production and corn kernels using different nutrient media

    Cristhian Carrasco

    2011-07-01

    Full Text Available Abstract Background As the supply of starch grain and sugar cane, currently the main feedstocks for bioethanol production, become limited, lignocelluloses will be sought as alternative materials for bioethanol production. Production of cellulosic ethanol is still cost-inefficient because of the low final ethanol concentration and the addition of nutrients. We report the use of simultaneous saccharification and cofermentation (SSCF of lignocellulosic residues from commercial furfural production (furfural residue, FR and corn kernels to compare different nutritional media. The final ethanol concentration, yield, number of live yeast cells, and yeast-cell death ratio were investigated to evaluate the effectiveness of integrating cellulosic and starch ethanol. Results Both the ethanol yield and number of live yeast cells increased with increasing corn-kernel concentration, whereas the yeast-cell death ratio decreased in SSCF of FR and corn kernels. An ethanol concentration of 73.1 g/L at 120 h, which corresponded to a 101.1% ethanol yield based on FR cellulose and corn starch, was obtained in SSCF of 7.5% FR and 14.5% corn kernels with mineral-salt medium. SSCF could simultaneously convert cellulose into ethanol from both corn kernels and FR, and SSCF ethanol yield was similar between the organic and mineral-salt media. Conclusions Starch ethanol promotes cellulosic ethanol by providing important nutrients for fermentative organisms, and in turn cellulosic ethanol promotes starch ethanol by providing cellulosic enzymes that convert the cellulosic polysaccharides in starch materials into additional ethanol. It is feasible to produce ethanol in SSCF of FR and corn kernels with mineral-salt medium. It would be cost-efficient to produce ethanol in SSCF of high concentrations of water-insoluble solids of lignocellulosic materials and corn kernels. Compared with prehydrolysis and fed-batch strategy using lignocellulosic materials, addition of starch

  5. Ethanol production from sugars obtained during enzymatic hydrolysis of elephant grass (Pennisetum purpureum, Schum.) pretreated by steam explosion.

    Scholl, Angélica Luisi; Menegol, Daiane; Pitarelo, Ana Paula; Fontana, Roselei Claudete; Zandoná Filho, Arion; Ramos, Luiz Pereira; Dillon, Aldo José Pinheiro; Camassola, Marli

    2015-09-01

    In this work, steam explosion was used a pretreatment method to improve the conversion of elephant grass (Pennisetum purpureum) to cellulosic ethanol. This way, enzymatic hydrolysis of vaccum-drained and water-washed steam-treated substrates was carried out with Penicillium echinulatum enzymes while Saccharomyces cerevisiae CAT-1 was used for fermentation. After 48 h of hydrolysis, the highest yield of reducing sugars was obtained from vaccum-drained steam-treated substrates that were produced after 10 min at 200 °C (863.42 ± 62.52 mg/g). However, the highest glucose yield was derived from water-washed steam-treated substrates that were produced after 10 min at 190 °C (248.34 ± 6.27 mg/g) and 200 °C (246.00 ± 9.60 mg/g). Nevertheless, the highest ethanol production was obtained from water-washed steam-treated substrates that were produced after 6 min at 200 °C. These data revealed that water washing is a critical step for ethanol production from steam-treated elephant grass and that pretreatment generates a great deal of water soluble inhibitory compounds for hydrolysis and fermentation, which were partly characterized as part of this study. Copyright © 2015 Elsevier Ltd. All rights reserved.

  6. Cellulose Synthesis in Agrobacterium tumefaciens

    Alan R. White; Ann G. Matthysse

    2004-07-31

    We have cloned the celC gene and its homologue from E. coli, yhjM, in an expression vector and expressed the both genes in E. coli; we have determined that the YhjM protein is able to complement in vitro cellulose synthesis by extracts of A. tumefaciens celC mutants, we have purified the YhjM protein product and are currently examining its enzymatic activity; we have examined whole cell extracts of CelC and various other cellulose mutants and wild type bacteria for the presence of cellulose oligomers and cellulose; we have examined the ability of extracts of wild type and cellulose mutants including CelC to incorporate UDP-14C-glucose into cellulose and into water-soluble, ethanol-insoluble oligosaccharides; we have made mutants which synthesize greater amounts of cellulose than the wild type; and we have examined the role of cellulose in the formation of biofilms by A. tumefaciens. In addition we have examined the ability of a putative cellulose synthase gene from the tunicate Ciona savignyi to complement an A. tumefaciens celA mutant. The greatest difference between our knowledge of bacterial cellulose synthesis when we started this project and current knowledge is that in 1999 when we wrote the original grant very few bacteria were known to synthesize cellulose and genes involved in this synthesis were sequenced only from Acetobacter species, A. tumefaciens and Rhizobium leguminosarum. Currently many bacteria are known to synthesize cellulose and genes that may be involved have been sequenced from more than 10 species of bacteria. This additional information has raised the possibility of attempting to use genes from one bacterium to complement mutants in another bacterium. This will enable us to examine the question of which genes are responsible for the three dimensional structure of cellulose (since this differs among bacterial species) and also to examine the interactions between the various proteins required for cellulose synthesis. We have carried out one

  7. Combined heat treatment and acid hydrolysis of cassava grate waste (CGW) biomass for ethanol production

    Agu, R.C.; Amadife, A.E.; Ude, C.M.; Onyia, A.; Ogu, E.O. [Enugu State Univ. of Science and Technology (Nigeria). Faculty of Applied Natural Sciences; Okafor, M.; Ezejiofor, E. [Nnamdi Azikiwe Univ., Awka (Nigeria). Dept. of Applied Microbiology

    1997-12-31

    The effect of combined heat treatment and acid hydrolysis (various concentrations) on cassava grate waste (CGW) biomass for ethanol production was investigated. At high concentrations of H{sub 2}SO{sub 4} (1--5 M), hydrolysis of the CGW biomass was achieved but with excessive charring or dehydration reaction. At lower acid concentrations, hydrolysis of CGW biomass was also achieved with 0.3--0.5 M H{sub 2}SO{sub 4}, while partial hydrolysis was obtained below 0.3 M H{sub 2}SO{sub 4} (the lowest acid concentration that hydrolyzed CGW biomass) at 120 C and 1 atm pressure for 30 min. A 60% process efficiency was achieved with 0.3 M H{sub 2}SO{sub 4} in hydrolyzing the cellulose and lignin materials present in the CGW biomass. High acid concentration is therefore not required for CGW biomass hydrolysis. The low acid concentration required for CGW biomass hydrolysis, as well as the minimal cost required for detoxification of CGW biomass because of low hydrogen cyanide content of CGW biomass would seem to make this process very economical. From three liters of the CGW biomass hydrolysate obtained from hydrolysis with 0.3M H{sub 2}SO{sub 4}, ethanol yield was 3.5 (v/v%) after yeast fermentation. However, although the process resulted in gainful utilization of CGW biomass, additional costs would be required to effectively dispose new by-products generated from CGW biomass processing.

  8. Ethanol and biogas production after steam pretreatment of corn stover with or without the addition of sulphuric acid

    Bondesson Pia-Maria

    2013-01-01

    Full Text Available Abstract Background Lignocellulosic biomass, such as corn stover, is a potential raw material for ethanol production. One step in the process of producing ethanol from lignocellulose is enzymatic hydrolysis, which produces fermentable sugars from carbohydrates present in the corn stover in the form of cellulose and hemicellulose. A pretreatment step is crucial to achieve efficient conversion of lignocellulosic biomass to soluble sugars, and later ethanol. This study has investigated steam pretreatment of corn stover, with and without sulphuric acid as catalyst, and examined the effect of residence time (5–10 min and temperature (190–210°C on glucose and xylose recovery. The pretreatment conditions with and without dilute acid that gave the highest glucose yield were then used in subsequent experiments. Materials pretreated at the optimal conditions were subjected to simultaneous saccharification and fermentation (SSF to produce ethanol, and remaining organic compounds were used to produce biogas by anaerobic digestion (AD. Results The highest glucose yield achieved was 86%, obtained after pretreatment at 210°C for 10 minutes in the absence of catalyst, followed by enzymatic hydrolysis. The highest yield using sulphuric acid, 78%, was achieved using pretreatment at 200°C for 10 minutes. These two pretreatment conditions were investigated using two different process configurations. The highest ethanol and methane yields were obtained from the material pretreated in the presence of sulphuric acid. The slurry in this case was split into a solid fraction and a liquid fraction, where the solid fraction was used to produce ethanol and the liquid fraction to produce biogas. The total energy recovery in this case was 86% of the enthalpy of combustion energy in corn stover. Conclusions The highest yield, comprising ethanol, methane and solids, was achieved using pretreatment in the presence of sulphuric acid followed by a process configuration in

  9. Energy, carbon dioxide and water use implications of hydrous ethanol production

    Saffy, Howard A.; Northrop, William F.; Kittelson, David B.; Boies, Adam M.

    2015-01-01

    Highlights: • We use a chemical refinery model and exergy analysis to determine the impact of hydrous ethanol. • The process is 70% efficient with 86% of the losses from fermentation, steam generation and drying. • We found that producing 86 wt% ethanol is optimal for thermal energy consumption. • Hydrous ethanol production can reduce energy costs and emissions by ∼8%. • Hydrous ethanol reduces water use by decreasing evaporation in cooling towers. - Abstract: Sub-azeotropic hydrous ethanol has been demonstrated as an effective diesel fuel replacement when used in dual-fuel compression ignition engines. Previous studies have also suggested that hydrous ethanol may be more efficient to produce from corn than anhydrous ethanol. In this study, we investigate corn ethanol production from a dry-mill, natural gas-fired corn ethanol refinery, producing ethanol with a range of ethanol concentrations from 58 wt% to 100 wt% to determine the effect on energy use, water consumption and greenhouse gas (GHG) emissions in the refining stage of the corn ethanol lifecycle. A second law (exergy) analysis of anhydrous ethanol refining revealed the overall process to be 70% efficient, whereby 86% of the exergy losses could be accounted for by three processes: fermentation (34%), steam generation (29%) and distiller’s grains and solubles drying (23%). We found that producing 86 wt% ethanol is optimal as thermal energy consumption decreases by a maximum of 10% (from 7.7 MJ/L to 6.9 MJ/L). These savings have the potential to reduce energy costs by approximately 8% ($0.34/L) and reduce refinery emissions by 8% (2 g CO 2 e/MJ). Production of hydrous ethanol reduced refinery water use due to decreased evaporative losses in the cooling towers, leading to water savings of between 3% and 6% at 86 wt% ethanol.

  10. Recent trends in acetone, butanol, and ethanol (ABE production

    Keikhosro Karim

    2015-12-01

    Full Text Available Among the renewable fuels considered as a suitable substitute to petroleum-based gasoline, butanol has attracted a great deal of attention due to its unique properties. Acetone, butanol, and ethanol (ABE can be produced biologically from different substrates, including sugars, starch, lignocelluloses, and algae. This process was among the very first biofuel production processes which was commercialized during the First World War. The present review paper discusses the different aspects of the ABE process and the recent progresses made. Moreover, the microorganisms and the biochemistry of the ABE fermentation as well as the feedstocks used are reviewed. Finally, the challenges faced such as low products concentration and products` inhibitory effects on the fermentation are explained and different possible solutions are presented and reviewed.

  11. Intermediate products of radiolytic conversions of 6-aminophenalenone in ethanol

    Semenova, G.V.; Ponomarev, A.V.; Kartasheva, L.I.; Pikaev, A.K.

    1992-01-01

    Intermediate products of the conversions of 6-aminophenalenone in ethanol were investigated by pulse radiolysis. In alkaline medium the main product is the 6-aminophenalenone radical cation, the optical absorption spectrum of which contains two bands with maxima at 355 and 400 nm. The precursors of this particle are e s , CH 3 CHOH and CH 3 CHO - radicals. In neutral and acid medium, radical cations are protonated in reactions with alcohol and hydrogen ions. The H-adduct of 6-aminophenalenone that arises has optical absorption maxima at 350 and 390 nm. The presence of two maxima is due to two different structures of the product. The molar extinction coefficients of the radical anions and H-adducts of 6-aminophenalenone and the rate constants of the reactions involving them were estimated. 6 refs., 4 figs., 2 tabs

  12. Ethanol addition enhances acid treatment to eliminate Lactobacillus fermentum from the fermentation process for fuel ethanol production.

    Costa, M A S; Cerri, B C; Ceccato-Antonini, S R

    2018-01-01

    Fermentation is one of the most critical steps of the fuel ethanol production and it is directly influenced by the fermentation system, selected yeast, and bacterial contamination, especially from the genus Lactobacillus. To control the contamination, the industry applies antibiotics and biocides; however, these substances can result in an increased cost and environmental problems. The use of the acid treatment of cells (water-diluted sulphuric acid, adjusted to pH 2·0-2·5) between the fermentation cycles is not always effective to combat the bacterial contamination. In this context, this study aimed to evaluate the effect of ethanol addition to the acid treatment to control the bacterial growth in a fed-batch system with cell recycling, using the industrial yeast strain Saccharomyces cerevisiae PE-2. When only the acid treatment was used, the population of Lactobacillus fermentum had a 3-log reduction at the end of the sixth fermentation cycle; however, when 5% of ethanol was added to the acid solution, the viability of the bacterium was completely lost even after the first round of cell treatment. The acid treatment +5% ethanol was able to kill L. fermentum cells without affecting the ethanol yield and with a low residual sugar concentration in the fermented must. In Brazilian ethanol-producing industry, water-diluted sulphuric acid is used to treat the cell mass at low pH (2·0) between the fermentative cycles. This procedure reduces the number of Lactobacillus fermentum from 10 7 to 10 4  CFU per ml. However, the addition of 5% ethanol to the acid treatment causes the complete loss of bacterial cell viability in fed-batch fermentation with six cell recycles. The ethanol yield and yeast cell viability are not affected. These data indicate the feasibility of adding ethanol to the acid solution replacing the antibiotic use, offering a low cost and a low amount of residue in the biomass. © 2017 The Society for Applied Microbiology.

  13. Characterization of a mycobacterial cellulase and its impact on biofilm- and drug-induced cellulose production.

    Van Wyk, Niël; Navarro, David; Blaise, Mickaël; Berrin, Jean-Guy; Henrissat, Bernard; Drancourt, Michel; Kremer, Laurent

    2017-05-01

    It was recently shown that Mycobacterium tuberculosis produces cellulose which forms an integral part of its extracellular polymeric substances within a biofilm set-up. Using Mycobacterium smegmatis as a proxy model organism, we demonstrate that M. smegmatis biofilms treated with purified MSMEG_6752 releases the main cellulose degradation-product (cellobiose), detected by using ionic chromatography, suggesting that MSMEG_6752 encodes a cellulase. Its overexpression in M. smegmatis prevents spontaneous biofilm formation. Moreover, the method reported here allowed detecting cellobiose when M. smegmatis cultures were exposed to a subinhibitory dose of rifampicin. Overall, this study highlights the role of the MSMEG_6752 in managing cellulose production induced during biofilm formation and antibiotic stress response. © The Author 2017. Published by Oxford University Press. All rights reserved. For permissions, please e-mail: journals.permissions@oup.com.

  14. Study of advanced control of ethanol production through continuous fermentation

    AbdelHamid Ajbar

    2017-01-01

    Full Text Available This paper investigates the control of an experimentally validated model of production of bioethanol. The analysis of the open loop system revealed that the maximum productivity occurred at a periodic point. A robust control was needed to avoid instabilities that may occur when disturbances are injected into the process that may drive it toward or through the unstable points. A nonlinear model predictive controller (NLMPC was used to control the process. Simulation tests were carried out using three controlled variables: the ethanol concentration, the productivity and the inverse of the productivity. In the third configuration, the controller was required to seek the maximum operating point through the optimization capability built in the NLMPC algorithm. Simulation tests presented overall satisfactory closed-loop performance for both nominal servo and regulatory control problems as well as in the presence of modeling errors. The third control configuration managed to steer the process toward the existing maximum productivity even when the process operation or its parameters changed. For comparison purposes, a standard PI controller was also designed for the same control objectives. The PI controller yielded satisfactory performance when the ethanol concentration was chosen as the controlled variable. When, on the other hand, the productivity was chosen as the controlled output, the PI controller did not work properly and needed to be adjusted using gain scheduling. In all cases, it was observed that the closed-loop response suffered from slow dynamics, and any attempt to speed up the feedback response via tuning may result in an unstable behavior.

  15. Optimized Monitoring of Production of Cellulose Nanowhiskers from Opuntia ficus-indica (Nopal Cactus

    Ho