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Sample records for cast iron part

  1. Cast irons

    CERN Document Server

    1996-01-01

    Cast iron offers the design engineer a low-cost, high-strength material that can be easily melted and poured into a wide variety of useful, and sometimes complex, shapes. This latest handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all engineered materials. The reader will find the basic, but vital, information on metallurgy, solidification characteristics, and properties. Extensive reviews are presented on the low-alloy gray, ductile, compacted graphite, and malleable irons. New and expanded material has been added covering high-alloy white irons used for abrasion resistance and high-alloy graphitic irons for heat and corrosion resistance. Also discussed are melting furnaces and foundry practices such as melting, inoculation, alloying, pouring, gating and rising, and molding. Heat treating practices including stress relieving, annealing, normalizing, hardening and tempering, autempering (of ductile irons), and surface-hardening treatments are covered, too. ASM Spec...

  2. Modelling the solidification of ductile cast iron parts with varying wall thicknesses

    DEFF Research Database (Denmark)

    Bjerre, Mathias Karsten; Tiedje, Niels Skat; Thorborg, Jesper

    2015-01-01

    ] with a 2D FE solution of the heat conduction equation is developed in an in-house code and model parameters are calibrated using experimental data from representative castings made of ductile cast iron. The main focus is on the influence of casting thickness and resulting local cooling conditions......In the present paper modelling the solidification of cast iron parts is considered. Common for previous efforts in this field is that they have mainly considered thin walled to medium thickness castings. Hence, a numerical model combining the solidification model presented by Lesoultet al. [1...

  3. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Ph.D Liu Jincheng

    2010-01-01

    @@ Note: This book consists of five sections: Chapter 1 Introduction, Chapter 2 Grey Iron, Chapter 3 Spheroidal Graphite Cast Iron, Chapter 4 Vermicular Cast Iron, and Chapter 5 White Cast Iron. CHINA FOUNDRY publishes this book in several parts serially, starting from the first issue of 2009.

  4. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2009-01-01

    @@ This book consists of five sections:Chapter 1 Introduction,Chapter 2 Grey Iron,Chapter 3 Ductile Iron,Chapter 4Vermicular Cast Iron,and Chapter 5 White Cast Iron. CHINA FOUNDRY publishs this book in several parts serially,starting from the first issue of 2009.

  5. High-strength cast irons used for manufacturing parts of vaz passenger cars

    Science.gov (United States)

    Kitaigora, N. I.

    1996-10-01

    Methods for solving problems arising in the production of high-strength cast iron with stable properties and structure are considered. Results of introduction of new grades of high-strength cast iron instead of malleable cast iron and camshaft cast iron in the Volzhskii Automobile Plant are described.

  6. Thin Wall Iron Castings

    Energy Technology Data Exchange (ETDEWEB)

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  7. The forty years of vermicular graphite cast iron development in China (Part

    Directory of Open Access Journals (Sweden)

    QIU han-quan

    2007-11-01

    Full Text Available In China, the research and development of vermicular graphite cast iron (VGCI as a new type of engineering material, were started in the same period as in other developed countries; however, its actual industrial application was even earlier. In China, the deep and intensive studies on VGCI began as early as the 1960s. According to the incomplete statistics to date, more than 600 papers on VGCI have been published by Chinese researchers and scholars at national and international conferences, and in technical journals. More than ten types of production methods and more than thirty types of treatment alloy have been studied. Formulae for calculating the critical addition of treatment alloy required to produce VGCI have been put forward, and mechanisms for explaining the formation of dross during treatment were brought forward. The casting properties, metallographic structure, mechanical and physical properties and machining performance of VGCI, as well as the relationships between them, have all been studied in detail. The Chinese Standards for VGCI and VGCI metallographic structure have been issued. In China, the primary crystallization of VGCI has been studied by many researchers and scholars. The properties of VGCI can be improved by heat treatment and addition of alloying elements enabling its applications to be further expanded. Hundreds of kinds of VGCI castings have been produced and used in vehicles, engines, mining equipment, metallurgical products serviced under alternating thermal load, machinery, hydraulic components, textile machine parts and military applications. The heaviest VGCI casting produced is 38 tons and the lightest is only 1 kg. Currently, the annual production of the VGCI in China is about 200 000 tons. The majority of castings are made from cupola iron without pre-treatment, however, they are also produced from electric furnaces and by duplex melting from cupolaelectric furnaces or blast furnace-electric furnace

  8. The forty years of vermicular graphite cast iron development in China (Part 2

    Directory of Open Access Journals (Sweden)

    CHEN Zheng-de

    2007-08-01

    Full Text Available In China, the research and development of vermicular graphite cast iron (VGCI as a new type of engineering material, were started in the same period as in other developed countries; however, its actual industrial application was even earlier. In China, the deep and intensive studies on VGCI began as early as the 1960s. According to the incomplete statistics to date, more than 600 papers on VGCI have been published by Chinese researchers and scholars at national and international conferences, and in technical journals. More than ten types of production methods and more than thirty types of treatment alloy have been studied. Formulae for calculating the critical addition of treatment alloy required to produce VGCI have been put forward, and mechanisms for explaining the formation of dross during treatment were brought forward. The casting properties, metallographic structure, mechanical and physical properties and machining performance of VGCI, as well as the relationships between them, have all been studied in detail. The Chinese Standards for VGCI and VGCI metallographic structure have been issued. In China, the primary crystallization of VGCI has been studied by many researchers and scholars. The properties of VGCI can be improved by heat treatment and addition of alloying elements enabling its applications to be further expanded. Hundreds of kinds of VGCI castings have been produced and used in vehicles, engines, mining equipment, metallurgical products serviced under alternating thermal load, machinery, hydraulic components, textile machine parts and military applications. The heaviest VGCI casting produced is 38 tons and the lightest is only 1 kg. Currently, the annual production of the VGCI in China is about 200 000 tons. The majority of castings are made from cupola iron without pre-treatment, however, they are also produced from electric furnaces and by duplex melting from cupolaelectric furnaces or blast furnace-electric furnace

  9. Nodular cast iron and casting monitoring

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2008-10-01

    Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  10. Nodular cast iron and casting monitoring

    OpenAIRE

    2008-01-01

    In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  11. 49 CFR 192.373 - Service lines: Cast iron and ductile iron.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Service lines: Cast iron and ductile iron. 192.373... Regulators, and Service Lines § 192.373 Service lines: Cast iron and ductile iron. (a) Cast or ductile iron... cast iron pipe or ductile iron pipe is installed for use as a service line, the part of the...

  12. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    White Cast Iron (Ⅰ) White cast iron or ‘white iron' refers to the type of cast iron in which all of the carbon exists as carbide;there is no graphite in the as-cast structure and the fractured surface shows a white colour.White cast iron can be divided in three classes:· Normal white cast iron — this iron contains only C,Si,Mn,P and S,with no other alloying elements.· Low-alloy white cast iron — the total mass fraction of alloying elements is less than 5%.

  13. Inoculation of chromium white cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-01-01

    Full Text Available It has been proved that an addition of boron carbide introduced as an inoculant to the chromium white cast iron changes the structureof castings. Castings after inoculation revealed a different structure with numerous grains. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  14. Numerical modelling of thin-walled hypereutectic ductile cast iron parts

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Hattel, Jesper Henri; Tiedje, Niels Skat

    2006-01-01

    Solidification of hypereutectic thin-walled ductile cast iron has been modelled in one dimension taking into account the precipitation of off-eutectic austenite dendrites during solidification. The simulations have been compared with casting experiments on plate geometries with plate thicknesses...

  15. Temperature measurement during solidification of thin wall ductile cast iron. Part 1: Theory and experiment

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2008-01-01

    Temperature measurement using thermocouples (TC’s) influence solidification of the casting, especially in thin wall castings. The problems regarding acquisition of detailed cooling curves from thin walled castings is discussed. Experiments were conducted where custom made TC’s were used to acquire...... cooing curves in thin wall ductile iron castings. The experiments show how TC’s of different design interact with the melt and how TC design and surface quality affect the results of the data acquisition. It is discussed which precautions should be taken to ensure reliable acquisition of cooling curves...

  16. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Chapter 3 Spheroidal Graphite Cast Iron(I) Spheroidal Graphite Cast Iron, SG iron in short, refers to the cast iron in which graphite precipitates as spheroidal shape during solidification of liquid iron. The graphite in common commercial cast iron can only be changed from flake to spheroidal shape by spheroidising treatment. Since spheroidal graphite reduces the cutting effect of stress concentration, the metal matrix strength of SG iron can be applied around 70%-90%, thus the mechanical property of SG iron is significantly superior to other cast irons;even the tensile strength of SG iron is higher than that carbon steel.

  17. Temperature measurement during solidification of thin wall ductile cast iron. Part 2: Numerical simulations

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2008-01-01

    Temperature measurements in castings are carried out with thermocouples (TC’s), which are inserted in the melt. The TC influence solidification of the casting, especially in thin wall castings where the heat content of the melt is small compared to the cooling power of the TC. A numerical analysis...... of factors influencing temperature measurement in thin walled castings was carried out. The calculations are based on and compared with experiments presented in part 1 of this paper. The analysis shows that the presence of the TC has only a minor influence on the microstructure of the casting. The influence...

  18. Thermal distortion of disc-shaped ductile iron castings in vertically parted moulds

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Rasmussen, Jakob; Tiedje, Niels Skat

    2015-01-01

    A disc-shaped casting with an inner boss and an outer rim, separated by a thin walled section, was examined. This measurable deformation varied with the feeding modulus. The influence of alloy composition, particularly Si content, was examined with a pearlitic ductile iron (EN-GJS-500......-7) and a fully ferritic ductile iron (EN-GJS-450-10). The experiment showed that both the alloy composition and choice of feeder influenced the degreeof deformation measured in the finished casting. It was found that the deformation of the pearlitic alloy was influenced controllably by changing the feeder...

  19. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2011-01-01

    @@ Vermicular graphite cast iron(VG iron for short in the following sections)is a type of cast iron in which the graphite is intermediate in shape between flake and spheroidal.Compared with the normal flake graphite in grey iron, the graphite in VG iron is shorter and thicker and shows a curved, more rounded shape.Because its outer contour is exactly like a worm, hence it is called vermicular graphite.

  20. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Spheroidal Graphite Cast Iron(Ⅳ) 3.7 Segregation of SG iron The non-uniform distribution of solute elements during solidification results in the micro segregation of SG iron.As for the redistribution of elements in the phases of the solidification structure,there is no intrinsic difference between SG iron and grey iron[132].

  1. On Corrosion of Ferrous Metals in Typical Indian Soils Part I : Cast Iron

    Directory of Open Access Journals (Sweden)

    Brajendra Nath Tripathi

    1965-01-01

    Full Text Available Corrodibility of cast iron in ten typical Indian soils, employing Schwerdtfeger's soil corrosion cell procedure and the physico-chemical properties of the soils responsible for their corrosivity have been determined. The results have been statistically analysed, interpreted and correlated with various factors. Corrosion of cast iron in non acidic soils (p/supH4-10 proceeds through electro-chemical mechanism. Usually the rate of corrosion is maximum at the beginning and with development of the film of corrosion products, the rate gradually decrease with time until it becomes more or less constant, 'Even' general corrosion is observed on most of the cases. The maximum penetration is directly proportional corrodibility. The corrosivity of soils in situ is directly poroportional to the moisture equivalent or, in turn, to the clay content. The corrosivity of soils increases with the concentration at soluble electrolytes. Ferric oxide present in a laterite soil functions as a cathodic depolariser and hence increases its corrosivity. In an acidic soil, the corrosion mainly proceeds through the mechanism of direct chemical reaction.

  2. Modeling of mould cavity filling process with cast iron in Lost Foam method Part 2. Mathematical model – Pouring rate

    Directory of Open Access Journals (Sweden)

    T. Pacyniak

    2008-08-01

    Full Text Available In this work pouring rate equation for cast iron in lost foam process was shown. For description of this phenomenon the motion dynamic equation was used. Pressure affecting the liquid cast iron surface was described using Bernoulli formulae. Numerical simulation results were analyzed with respect to permeability, refractory coating thickness and foamed polystyrene pattern density influence on pouring rate.

  3. Cast iron - a predictable material

    Directory of Open Access Journals (Sweden)

    Jorg C. Sturm

    2011-02-01

    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  4. Droplet impinging behavior on surfaces: Part II - Water on aluminium and cast iron surfaces

    Science.gov (United States)

    Sangavi, S.; Balaji, S.; Mithran, N.; Venkatesan, M.

    2016-09-01

    Droplet cooling of metal surfaces is an important area of research in industrial applications such as material quenching, nozzle spraying, etc. Fluids (water) act as an excellent agent in heat transfer to remove excess heat in various processes by convection and conduction. Such cooling process varies the material properties. The bubbles formed during droplet impinging on the surface act as heat sink and causes variation of height and spreading radius of the droplet with increase in temperature. In the present work, an experimental study of the droplet impinging behavior on Aluminium and Cast iron surfaces is reported. The water droplets are made to fall on the surface of the specimens from a specific height, which also influences the spreading radius. The effect of temperature on droplet height and droplet spreading radius is detailed.

  5. Theoretic and Experimental Studies on the Casting of Large Die-Type Parts Made of Lamellar Graphite Grey Pig Irons by Using the Technology of Polystyrene Moulds Casting from Two Sprue Cups

    Directory of Open Access Journals (Sweden)

    Constantin Marta

    2012-01-01

    Full Text Available This paper presents a comparative analysis between the practical results of pig iron die-type part casting and the results reached by simulation. The insert was made of polystyrene, and the casting was downward vertical. As after the part casting and heat treatment cracks were observed in the part, it became necessary to locate and identify these fissures and to establish some measures for eliminating the casting defects and for locating them. The research method was the comparisons of defects identified through verifications, measurements, and metallographic analyses applied to the cast part with the results of some criteria specific to simulation after simulating the casting process. In order to verify the compatibility between reality and simulation, we then simulated the part casting respecting the real conditions in which it was cast. By visualising certain sections of the cast part during solidification, relevant details occur about the possible evolution of defects. The simulation software was AnyCasting, the measurements were done through nondestructive methods.

  6. Manufacturing of thin walled near net shape iron castings

    DEFF Research Database (Denmark)

    Larsen, Per Leif

    2003-01-01

    The demand for near net shape thin walled iron castings is growing. This has several reasons, the main one is the need for lowering the fuel consumption of cars; the easiest way to do that is to lower the weight of the cars. The best way to do this was for a period of time believed...... to be substituting iron casings with aluminum castings. Substituting iron castings with aluminum castings is not as easy as first believed, and hence the substitution is very slow. This combined with the lack of fully exploiting the potential in iron castings, makes research in iron castings interesting. The 60.......000.000 cars produced world wide each year consumes enormous amounts of cast parts ! The aim of the project is to develop the green sand molding method on DISAMATIC to be able to deal with the new demands for thin walled near net shape castings in iron....

  7. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2010-01-01

    @@ Spheroidal Graphite Cast Iron(Ⅲ) 3.6 Solidification morphology of SG iron Solidification morphology refers to the description of change,distribution and interrelationship of the solidification structures such as graphite spheroids,austenite,eutectic cells,etc.[99

  8. Analysis of nucleation modelling in ductile cast iron

    DEFF Research Database (Denmark)

    Moumeni, Elham; Tutum, Cem Celal; Tiedje, Niels Skat;

    2012-01-01

    Heterogeneous nucleation of nodular graphite at inclusions in ductile iron during eutectic solidification has been investigated. The experimental part of this work deals with casting of ductile iron samples with two different inoculants in four different thicknesses. Chemical analysis...

  9. THE WEAR RESISTANCE INCREASE OF CHROMIUM CAST IRON

    Directory of Open Access Journals (Sweden)

    V. M. Ilyushenko

    2016-01-01

    Full Text Available The article presents the results of the tests on the wear resistance of chromium cast irons of different compositions obtained in sand forms. It has been shown that increase of the wear resistance and mechanical properties of the cast iron is possible to obtain using the casting in metal molds. A further increase in wear resistance of parts produced in metal molds is possible by changing the technological parameters of casting and alloying by titanium.

  10. Bainite obtaining in cast iron with carbides castings

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2010-01-01

    Full Text Available In these paper the possibility of upper and lower bainite obtaining in cast iron with carbides castings are presented. Conditions, when in cast iron with carbides castings during continuous free air cooling austenite transformation to upper bainite or its mixture with lower bainte proceeds, have been given. A mechanism of this transformation has been given, Si, Ni, Mn and Mo distribution in the eutectic cell has been tested and hardness of tested castings has been determined.

  11. Inoculation Effects of Cast Iron

    Directory of Open Access Journals (Sweden)

    E. Fraś

    2012-12-01

    Full Text Available The paper presents a solidification sequence of graphite eutectic cells of A and D types, as well as globular and cementite eutectics. The morphology of eutectic cells in cast iron, the equations for their growth and the distances between the graphite precipitations in A and D eutectic types were analyzed. It is observed a critical eutectic growth rate at which one type of eutectic transformed into another. A mathematical formula was derived that combined the maximum degree of undercooling, the cooling rate of cast iron, eutectic cell count and the eutectic growth rate. One type of eutectic structure turned smoothly into the other at a particular transition rate, transformation temperature and transformational eutectic cell count. Inoculation of cast iron increased the number of eutectic cells with flake graphite and the graphite nodule count in ductile iron, while reducing the undercooling. An increase in intensity of inoculation caused a smooth transition from a cementite eutectic structure to a mixture of cementite and D type eutectic structure, then to a mixture of D and A types of eutectics up to the presence of only the A type of eutectic structure. Moreover, the mechanism of inoculation of cast iron was studied.

  12. Graphite Formation in Cast Iron

    Science.gov (United States)

    Stefanescu, D. M.

    1985-01-01

    In the first phase of the project it was proven that by changing the ratio between the thermal gradient and the growth rate for commercial cast iron samples solidifying in a Bridgman type furnace, it is possible to produce all types of graphite structures, from flake to spheroidal, and all types of matrices, from ferritic to white at a certain given level of cerium. KC-135 flight experiments have shown that in a low-gravity environment, no flotation occurs even in spheroidal graphite cast irons with carbon equivalent as high as 5%, while extensive graphite flotation occurred in both flake and spheroidal graphite cast irons, in high carbon samples solidified in a high gravity environment. This opens the way for production of iron-carbon composite materials, with high carbon content (e.g., 10%) in a low gravity environment. By using KC-135 flights, the influence of some basic elements on the solidification of cast iron will be studied. The mechanism of flake to spheroidal graphite transition will be studied, by using quenching experiments at both low and one gravity for different G/R ratios.

  13. Quantification of Feeding Effects of Spot Feeding Ductile Iron Castings made in Vertically Parted Moulds

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Tiedje, Niels Skat; Sällström, J.

    In vertically parted molds it is traditionally difficult to feed heavy sections that cannot be reached by traditional side/top feeders or other conventional methods. This project aims at quantifying the effects of using molded-in ram-up spot feeders as a means of feeding isolated sections...

  14. CAST-IRONS AT HIGH TEMPERATURES

    Directory of Open Access Journals (Sweden)

    A. N. Krutilin

    2008-01-01

    Full Text Available The results of investigations of physical-mechanical characteristics of cast iron slugs, received by semicontinuos way of casting, at temperatures from 850 up to 1100^ С are given. 

  15. Iron Melt Flow in Thin Walled Sections Cast in Vertically Parted Green Sand Moulds

    DEFF Research Database (Denmark)

    Larsen, Per; Andersen, Uffa; Rasmussen, Niels

    . At this type of gating system it is very difficult to avoid pressure shock waves. The pressure shock waves can be initiated at two different stages of the filling. If the gating system contains a dead end and the cross sections are completely filled behind the melt front, a pressure shock wave...... will be initiated by the hammer effect when the melt reaches the dead end of the runner. Pressure shock waves can also be initiated when the last air pocket in a partly filled runner is closed. The pressure shock waves result in disintegrating melt surfaces. Flow in thin walled sections is not only important when...... the initial filling and obtaining a balanced filling. When calm flow is wanted, normally the runners are designed to give low velocities. But to secure calm flow, pressure shock waves also have to be avoided. When pressure shocks are avoided and runners with good control over the melt are used, relatively...

  16. Chilling Tendency and Chill of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    E. Fra(s); M. Górny; W. Kapturkiewicz; H. López

    2008-01-01

    An analytical expression is presented for the susceptibility of liquid cast iron to solidify according tothe Fe-C-X metastable system (also known as the chilling tendency of cast iron, CT). The analysis incorpo-rates the nucleation and growth processes associated with the eutectic transformation. The CT is related tothe physicochemical state of the liquid, the eutectic cells in the flake graphite, and the number of nodules innodular cast iron. In particular, the CT can be related to the critical wall thickness, Scr, or the chill width, Wcr,in wedge shaped castings. Finally, this work serves as a guide for understanding the effect of technical fac-tors such as the melt chemistry, the spheroidizing and inoculation practice, and the holding time and tam-perature on the resultant CT and chill of the cast iron. Theoretical calculations of Scr and Wcr compare wellwith experimental data for flake graphite and nodular cast iron.

  17. WEAR-RESISTANCE OF CHROMIC CAST IRONS OF EUTECTIC COMPOSITION

    Directory of Open Access Journals (Sweden)

    K. E. Baranovskij

    2009-01-01

    Full Text Available Casting of wear-resistant chrome cast irons in combined molds and iron chills is studied. Application of these ways of casting results in blending of carbides and increasing of hardness of castings.

  18. Control of Cast Iron Microstructure

    Science.gov (United States)

    Graham, J.; Lillybeck, N.; Franco, N.; Stefanescu, D. M.

    1985-01-01

    The use of microgravity for industrial research in the processing of cast iron was investigated. Solidification experiments were conducted using the KC-135 and F-104 aircraft, and an experiment plan was developed for follow-on experiments using the Shuttle. Three areas of interest are identified: (1) measurement of thermophysical properties in the melt; (2) understanding of the relative roles of homogeneous nucleation, grain multiplication, and innocultants in forming the microstructure; and (3) exploring the possibility of obtaining an aligned graphite structure in hypereutectic Fe, Ni, and Co.

  19. Analysis of the structure of castings made from chromium white cast iron resistant to abrasive wear

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-10-01

    Full Text Available It has been proved that an addition of boron carbide and disintegrated steel scrap introduced as an inoculant to the chromium white cast iron changes the structure of castings. The said operation increases the number of crystallization nuclei for dendrites of the primary austenite. In this case, the iron particles act as substrates for the nucleation of primary austenite due to a similar crystallographic lattice. The more numerous are the dendrites of primary austenite and the structure more refined and the mechanical properties higher. Castings after B4C inoculation revealed a different structure of fine grained fracture. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  20. As-Cast Acicular Ductile Aluminum Cast Iron

    Institute of Scientific and Technical Information of China (English)

    S M Mostafavi Kashani; S M A Boutorabi

    2009-01-01

    The effects of nickel (2.2%)and molybdenum (0.6%)additions on the kinetics, microstructure, and me-chanical properties of ductile aluminum cast iron were studied under the as-cast and tempered conditions. Test bars machined from cast to size samples were used for mechanical and metallurgical studies. The results showed that adding nickel and molybdenum to the base iron produced an upper bainitic structure, resulting in an increase in strength and hardness. The same trend was shown when the test bars were tempered at 300 ℃ in the range of 300℃ to 400 ℃. The elongation increased with increasing the temperature from 300 ℃ to 400 ℃. The carbon content of the retained austenite also increased with increasing the temperature. The results also showed that the kinetics, mi-crostructure, and mechanical properties of this iron were similar to those of Ni-Mo alloyed silicon ductile iron.

  1. 49 CFR 192.275 - Cast iron pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Cast iron pipe. 192.275 Section 192.275... Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a...

  2. Centrifugal Casting of High Speed Steel/Nodular Cast Iron Compound Roll Collar

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The centrifugal casting of compound HSS/nodular cast iron roll collar was studied, and the factors affecting transition zone quality were analyzed. The pouring temperature and interval in pouring are the main factors affecting transition zone quality. By controlling process parameter and flux adding during casting, high quality roll collar was obtained. The cause, why in the casting of HSS part, segregation appears easily, was analyzed and the countermeasure eliminating segregation was put forward, the measure eliminating heat treatment crackling was also put forward.

  3. Solidification of cast iron - A study on the effect of microalloy elements on cast iron

    DEFF Research Database (Denmark)

    Moumeni, Elham

    The present thesis deals with the heat transfer and solidification of ductile and microalloyed grey cast iron. Heterogeneous nucleation of nodular graphite at inclusions in ductile iron during eutectic solidification has been investigated. A series of ductile iron samples with two different...... of the austenite, in the last region to solidify. The superfine graphite which forms in this type of irons is short (10-20µm) and stubby. The microstructure of this kind of graphite flakes in titanium alloyed cast iron is studied using electron microscopy techniques. The methods to prepare samples of cast iron...... for comprehensive transmission electron microscopy of graphite and the surrounding iron matrix have been developed and explained. Dual beam microscopes are used for sample preparation. A TEM study has been carried out on graphite flakes in grey cast iron using selected area electron diffraction (SAED). Based...

  4. Modeling of mould cavity filling process with cast iron in Lost Foam method Part 1. Mathematical model – rate of pattern gasification

    Directory of Open Access Journals (Sweden)

    T. Pacyniak

    2008-08-01

    Full Text Available In this work a mathematical model of mould cavity filling process with cast iron for lost foam method was shown, enclosing phenomena connected with gasification of foamed polystyrene pattern. For its description the thermal balance equation was used, which together with pouring rate equations (part 2 and pressure change equations (part 3 enabled determination of permeability, refractory coating thickness and foam pattern density influence on pouring rate, gas pressure in gas gap and its size. In this work authors showed results of numerical simulation concerning rate of pattern gasification and gas gap size, based on developed mathematical model. Presented studies indicated, that with decrease in coating permeability and increase in its thickness the gas gap size increased causing the decrease of foamed polystyrene pattern gasification rate.

  5. Carburizer Effect on Cast Iron Solidification

    Science.gov (United States)

    Janerka, Krzysztof; Kondracki, Marcin; Jezierski, Jan; Szajnar, Jan; Stawarz, Marcin

    2014-06-01

    This paper presents the effect of carburizing materials on cast iron solidification and crystallization. The studies consisted of cast iron preparation from steel scrap and different carburizers. For a comparison, pig iron was exclusively used in a solid charge. Crystallization analysis revealed the influence of the carburizer material on the crystallization curves as well as differences in the solidification paths of cast iron prepared with the use of different charge materials. The carburizers' influence on undercooling during the eutectic crystallization process was analyzed. The lowest undercooling rate was recorded for the melt with pig iron, then for synthetic graphite, natural graphite, anthracite, and petroleum coke (the highest undercooling rate). So a hypothesis was formulated that eutectic cells are created most effectively with the presence of carbon from pig iron (the highest nucleation potential), and then for the graphite materials (crystallographic similarity with the carbon precipitation in the cast iron). The most difficult eutectic crystallization is for anthracite and petroleum coke (higher undercooling is necessary). This knowledge can be crucial when the foundry plant is going to change the solid charge composition replacing the pig iron by steel scrap and the recarburization process.

  6. Thin wall ductile and austempered iron castings

    OpenAIRE

    E. Fraś; M. Górny

    2010-01-01

    It has been shown that it is possible to produce thin wall castings made of ductile iron with wall thickness in the range of 1.2 to 2.9 mm(without chills, cold laps and misruns). Thin wall ductile iron castings can be lighter (380 g) than their substitutes made of aluminium alloys (580g). The kinetics of austenitising transformation was studied in unalloyed ductile iron. The advance of transformations during austenitising was monitored by measurement the fraction of martensite and also by dil...

  7. DEVELOPMENTS IN THE FIELD OF STEEL AND CAST IRON

    Directory of Open Access Journals (Sweden)

    E. B. Ten

    2013-01-01

    Full Text Available The article describes the use of a number of promising casting technologies applied to produce the castings of steel and cast iron with special properties. Such as, technology of centrifugal casting of large-size workpieces made of steel, forecasting method composition of slag in the smelting of high-manganese steels, method of complex modifying chromium cast irons, analysis of properties of perspective high-alloy aluminium cast iron.

  8. Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅰ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2010-02-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  9. Thin wall ductile and austempered iron castings

    Directory of Open Access Journals (Sweden)

    E. Fraś

    2010-07-01

    Full Text Available It has been shown that it is possible to produce thin wall castings made of ductile iron with wall thickness in the range of 1.2 to 2.9 mm(without chills, cold laps and misruns. Thin wall ductile iron castings can be lighter (380 g than their substitutes made of aluminium alloys (580g. The kinetics of austenitising transformation was studied in unalloyed ductile iron. The advance of transformations during austenitising was monitored by measurement the fraction of martensite and also by dilatometic studies. It has been shown that in thin wall ductile iron castings austenitising at 880 oC for 20 minutes is adequate to obtain the austenite matrix at the end of the first stage of austempering heat treatment cycle.

  10. PRINCIPALLY NEW EFFECTIVE CASTING PROCESS OF THE HOLLOW CYLINDRICAL SLUGS OF CAST IRON BY METHOD OF DIRECTIONAL SOLIDIFICATION

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2010-01-01

    Full Text Available The advantages of the new method of the hollow ingots production of cast iron are presented. The thermal state of crystallizer at cyclic temperature influences on its inside face, the ingot hardening and cast iron structure formation in conditions of intensive one-sided heat sink is examined. The comparative data on properties and exploitation characteristics of the parts, produced by different ways of casting is given.

  11. The influence of solidification speed during heating on allotropic transformations of chromium cast iron casting

    Directory of Open Access Journals (Sweden)

    M. Przybył

    2008-08-01

    Full Text Available The unique stand to founding dilatometric samples ("on ready” which solidify with different cooling speeds was presented. The dilatometric investigations, X-ray, metallographic they disclosed the occurrence in matrix of chromium cast iron of considerable quantity of austenite in dependence from concentration of chromium (18% and 23% and the speed of solidification. Castings these despite large part of austenite mark with high hardness in raw state.

  12. Modeling of mould cavity filling process with cast iron in Lost Foam method Part 3. Mathematical model – pressure inside the gas gap

    Directory of Open Access Journals (Sweden)

    T. Pacyniak

    2008-08-01

    Full Text Available In this work mathematical model describing changes of pressure inside the gas gap was shown during manufacturing gray cast iron castings with use of lost foam process. Authors analyzed the results of numerical simulation enclosing influence of foamed polystyrene pattern density, permeability and thickness of refractory coating on pressure changes in the gap. Studies have shown, that all these parameters have significant influence on pressure inside the gas gap.

  13. 46 CFR 56.60-10 - Cast iron and malleable iron.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Cast iron and malleable iron. 56.60-10 Section 56.60-10... APPURTENANCES Materials § 56.60-10 Cast iron and malleable iron. (a) The low ductility of cast iron and malleable iron should be recognized and the use of these metals where shock loading may occur should...

  14. 49 CFR 192.489 - Remedial measures: Cast iron and ductile iron pipelines.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Remedial measures: Cast iron and ductile iron... for Corrosion Control § 192.489 Remedial measures: Cast iron and ductile iron pipelines. (a) General graphitization. Each segment of cast iron or ductile iron pipe on which general graphitization is found to...

  15. 77 FR 31577 - Non-Malleable Cast Iron Pipe Fittings From the People's Republic of China: Final Results of...

    Science.gov (United States)

    2012-05-29

    ... International Trade Administration Non-Malleable Cast Iron Pipe Fittings From the People's Republic of China...'') changed circumstances review with intent to revoke, in part, the AD order on non-malleable cast iron pipe... this particular connector. \\1\\ See Non-Malleable Cast Iron Pipe Fittings From the People's Republic...

  16. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang

    2009-01-01

    @@ Grey Iron(Ⅲ) 2.5 Crystallization of the LTF during final stage of eutectic solidification of grey iron In the final stage of eutectic solidification, eutectic cells grow gradually into large sizes; the liquid iron between the cells enters the last stage of solidification. At this time, the region of the remaining liquid iron is called last to freeze volume, LTF in short, as shown in Fig.2-39.

  17. Application of the gel casting process in iron powder metallurgy

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The effects of various gel casting process parameters such as the dispersant and solid loading on the rheology of Fe slurries, molding, and sintering behaviors were studied. The relationship between solid loading and viscidity in the process of iron base powder metallurgy was researched to obtain better microstructure and properties. The results showed that the viscosity of Fe slurries is obviously reduced with the increase of the dispersant. The suitable parameters are as follows: the solid loading is 61% and sintering temperature is 1180℃. Iron parts with relatively high density and better properties were obtained by the gel casting process.

  18. Investigation of friction and wear characteristics of cast iron material under various conditions

    Energy Technology Data Exchange (ETDEWEB)

    Joo, Ji Hoon; Kim, Chang Lae; Oh, Jeong Taek; Kim, Dae Eun [Yonsei University, Seoul (Korea, Republic of); Nemati, Narguess [School of Materials and Metallurgy, University of Tehran, Tehran (Iran, Islamic Republic of)

    2015-08-15

    Cast iron is widely used in fields such as the transport and heavy industries. For parts where contact damage is expected to occur, it is necessary to understand the friction and wear characteristics of cast iron. In this study, we use cast iron plates as the specimens to investigate their friction and wear characteristics. We perform various experiments using a reciprocating type tribotester. We assess the frictional characteristics by analyzing the friction coefficient values that were obtained during the sliding tests. We observe the wear surfaces of cast iron and steel balls using a scanning electron microscope, confocal microscope, and 3D profiler. We investigate the friction and wear characteristics of cast iron by injecting sand and alumina particles having various sizes. Furthermore, we estimate the effect of temperature on the friction and wear characteristics. The results obtained are expected to aid in the understanding of the tribological characteristics of cast iron in industry.

  19. Recent development of ductile cast iron production technology in China

    Institute of Scientific and Technical Information of China (English)

    Cai Qizhou; Wei Bokang

    2008-01-01

    Recent progress in the production and technology of ductile cast iron castings in China is reviewed.The manufacture and process control of as-cast ductile iron are discussed.The microstructure.properties and application of partial austenitization normalizing ductile iron and austempered duclile iron(ADI)are briefly depicted.The new development of duclile iron production techniques,such as cored-wire injection(wire-feeding nodularization)process,tundish cover ladle nodularizing process,horizontal continuous casting,and EPC process (lost foam)for ductile iron castings,etc.,are summarized.

  20. Recent development of ductile cast iron production technology in China

    Directory of Open Access Journals (Sweden)

    Cai Qizhou

    2008-05-01

    Full Text Available Recent progress in the production and technology of ductile cast iron castings in China is reviewed. The manufacture and process control of as-cast ductile iron are discussed. The microstructure, properties and application of partial austenitization normalizing ductile iron and austempered ductile iron (ADI are briefl y depicted. The new development of ductile iron production techniques, such as cored-wire injection (wire-feeding nodularization process, tundish cover ladle nodularizing process, horizontal continuous casting, and EPC process (lost foam for ductile iron castings, etc., are summarized.

  1. Erosion-corrosion behavior of austenitic cast iron in an acidic slurry medium

    Science.gov (United States)

    Yang, Ke; Sun, Lan; Liu, Yu-zhen; Fan, Hong-yuan

    2015-06-01

    A series of austenitic cast iron samples with different compositions were cast and a part of nickel in the samples was replaced by manganese for economic reason. Erosion-corrosion tests were conducted under 2wt% sulfuric acid and 15wt% quartz sand. The results show that the matrix of cast irons remains austenite after a portion of nickel is replaced with manganese. (Fe,Cr)3C is a common phase in the cast irons, and nickel is the main alloying element in high-nickel cast iron; whereas, (Fe,Mn)3C is observed with the increased manganese content in low-nickel cast iron. Under erosion-corrosion tests, the weight-loss rates of the cast irons increase with increasing time. Wear plays a more important role than corrosion in determining the weight loss. It is indicated that the processes of weight loss for the cast irons with high and low nickel contents are different. The erosion resistance of the cast iron containing 7.29wt% nickel and 6.94wt% manganese is equivalent to that of the cast iron containing 13.29wt% nickel.

  2. 46 CFR 153.239 - Use of cast iron.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Use of cast iron. 153.239 Section 153.239 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SHIPS CARRYING BULK... Systems § 153.239 Use of cast iron. (a) Cast iron used in a cargo containment system must meet...

  3. Graphite formation in cast iron, phase 2

    Science.gov (United States)

    Stefanescu, D. M.; Fiske, M. R.

    1985-01-01

    Several types of cast irons are directionally solidified aboard the KC-135 aircraft. Also, control samples are run on Earth for comparison. Some of these samples are unusable because of various mechanical problems; the analysis and the interpretation of results on the samples that are run successfully is discussed.

  4. Cast Iron With High Carbon Content

    Science.gov (United States)

    Curreri, P. A.; Hendrix, J. C.; Stefanescu, D. M.

    1986-01-01

    Method proposed for solidifying high-carbon cast iron without carbon particles segregating at upper surface. Solidification carried out in low gravity, for example on airplane flying free-fall parabolic trajectory. Many different microstructures obtained by proposed technique, and percentage by weight of carbon retained in melt much higher than at present.

  5. Recent development of ductile cast iron production technology in China

    OpenAIRE

    Cai Qizhou; Wei Bokang

    2008-01-01

    Recent progress in the production and technology of ductile cast iron castings in China is reviewed. The manufacture and process control of as-cast ductile iron are discussed. The microstructure, properties and application of partial austenitization normalizing ductile iron and austempered ductile iron (ADI) are briefl y depicted. The new development of ductile iron production techniques, such as cored-wire injection (wire-feeding nodularization) process, tundish cover ladle nodularizing proc...

  6. Displaying structural property and inheritance of cast iron surfacing on steel base

    Science.gov (United States)

    Shveev, I. A.

    2016-06-01

    Graphite inclusions heredity in deposited layer from remelted special cast iron billets was established. The possibility of controlling the structural state and the quality of the deposited layer due to technological parameters of welding and heat treatment of parts is shown. Ways of improving cast iron wear resistance durability are proposed.

  7. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    By Zhou Jiyang; Professor

    2011-01-01

    5.5 Eutectic crystallisation of white iron When undercooled below the eutectic line ECF in the Fe-C phase diagram,liquid iron will start eutectic transformation (crystallization):eutectic liquid → cementite + austenite.Eutectic crystallisation is an important stage during the crystallization of white iron.At this stage,the nucleation and growth of eutectic cells (consisting of carbide or cementite + austenite) occur.The carbide in eutectic cells (or eutectic carbide) is the main hard and brittle phase structure which has an important effect on the properties of white iron.If there is no primary carbide in the structure,the effect of eutectic carbide is more prominent.5.5.1 Thermodynamics and kinetics of eutectic crystallisationWhether a eutectic melt follows the meta-stable system to crystallise as carbide + austenite,or follows the stable system to crystallise as graphite + austenite eutectic,is dependent on the nucleation and growth of the two high carbon phases (carbide and graphite),namely,on thermodynamic and kinetic conditions.Figure 5-23 shows the comparison of thermodynamic driving forces of the two eutectics.The two lines in the lower section of the figure represent the free energy of the two eutectics respectively and GL is the free energy of the undercooled iron melt.It is easy to see that the iron melt has the highest free energy and the graphiteaustenite has the lowest free energy;so,following a stable system,the thermodynamic condition favours the crystallisation of graphite-austenite eutectic from the iron melt.

  8. Mechanisms and mechanics of porosity formation in ductile iron castings

    Directory of Open Access Journals (Sweden)

    M. Perzyk

    2007-12-01

    Full Text Available Shrinkage defects in ductile iron castings can be of two basic types: shrinkage cavities associated with the liquid contraction prior to the expansion period of the iron as well as the porosity, which may appear even if the liquid shrinkage is fully compensated. In the present paper two possible mechanisms of the porosity are presented and analyzed. The first one is the Karsay’s mechanism based on the secondary shrinkage concept. The second one is the mechanism acting during the expansion period of the iron, first suggested by Ohnaka and co-authors and essentially modified by the present authors. The mechanical interactions between casting and mould are determined for the both mechanisms. Their analysis leads to the conclusion, that porosity forms during expansion period of the melt. The direct cause is the negative pressure which appears in the central part of the casting due to the differences in expansion coefficients of the fast cooling surface layer and slow cooling inner region. Observations concerning feeding behavior of ductile iron castings, based on this mechanism, agree well with industrial practice. The secondary shrinkage is not only needless to induce the porosity, but the corresponding mechanism of its occurrence, proposed by Karsay, does not seem to be valid.

  9. A Methodology to Predict Uniform Material Fatigue Life of Cast Iron: Law for Cast Iron%A Methodology to Predict Uniform Material Fatigue Life of Cast Iron: Law for Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Sinan Korkmaz

    2011-01-01

    Mechanical, physical and manufacturing properties of east iron make it attractive for many fields of application, such as cranks and cylinder holds. As in design of all metals, fatigue life prediction is an intrinsic part of the design process of structural sections that are made of cast iron. A methodology to predict high-cycle fatigue life of cast iron is proposed. Stress amplitude-strain amplitude, strain amplitude-number of loading cycles relationships of cast iron are investigated. Also, fatigue life prediction in terms of Smith, Watson and Topper parameter is carried out using the proposed method. Results indicate that the analytical outcomes of the proposed methodology are in good accordance with the experimental data for the two studied types of cast iron: EN-GJS-400 and EN-GJS-600.

  10. Maintenance system improvement in cast iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2011-07-01

    Full Text Available The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance. Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The SMED method was used to optimize changeover time, and the OEE (Overall Equipment Effectiveness was applied to evaluate the level of resources usage before and after implementing changes. Further, the influence of the maintenance strategy of casting devices’ efficiency on own costs of casting manufac- ture was estimated.

  11. Microstructure and properties of cast iron after laser surface hardening

    Directory of Open Access Journals (Sweden)

    Stanislav

    2013-12-01

    Full Text Available Laser surface hardening of cast iron is not trivial due to the material’s heterogeneity and coarse-grained microstructure, particularly in massive castings. Despite that, hardening of heavy moulds for automotive industry is in high demand. The present paper summarises the findings collected over several years of study of materials structure and surface properties. Phase transformations in the vicinity of graphite are described using examples from production of body parts in automotive industry. The description relates to formation of martensite and carbide-based phases, which leads to hardness values above 65 HRC and to excellent abrasion resistance.

  12. Optimum design of cast iron finned radiator

    Institute of Scientific and Technical Information of China (English)

    赵立华; 张泓森; 董重成

    2003-01-01

    The height, thickness and spacing of fins have an impact on the thermal characteristics of a radiator.The calculation of heat output and metal thermal intensity for cast iron finned radiator are given by using heat transfer formula of vertical plate and parallel fins. Each factor having effect on the metal thermal intensity of a radiator is analyzed and the optimum structure parameters of a radiator are given in order to maximize metal thermal intensity.

  13. Fracture analysis of chilled cast iron camshaft

    OpenAIRE

    Li Ping; Li Fengjun; Cai Anke

    2009-01-01

    The fracture of a camshaft made of chilled cast iron, installed in a home-made Fukang car, happened only after running over a distance of 6,200 km. The fractured camshaft was received to conduct a series of failure analyses using visual inspection, SEM observation of fracture section, microstructure analysis, chemical composition analysis and hardness examination and so on, while those of CKD camshaft made by Citro雗 Company in France was also simultaneously analyzed to compare the difference ...

  14. The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2008-08-01

    Full Text Available The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

  15. The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

    OpenAIRE

    2008-01-01

    The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

  16. CONTINUOUSLY-CYCLIC CASTING OF HOLLOW CYLINDER SLUGS OF HIGH-CHROMIUM CAST IRON

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The analysis of castings formation is presented and the package of measures dircted on increase of stability of casting process is developed. Parametres of casting of hollow cylindrical billets by the method of directional solidification out of white high-chromium cast iron are defined.

  17. Prediction of Part Distortion in Die Casting

    Energy Technology Data Exchange (ETDEWEB)

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  18. RESEARCH AND APPLICATION OF AS-CAST WEAR RESISTANCE HIGH CHROMIUM CAST IRON

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The influence of alloy elements, such as boron and silicon, on the microstructure and properties of as-cast high chromium cast iron is studied. The results show that boron and silicon have a great effect on the mechanical properties and the wear resistance. Through proper addition of boron and silicon, the properties of as-cast high chromium cast iron can be improved effectively. Through analyzing the distribution of elements by scanning electron microscope, it has been shown that the addition of boron and silicon lowers the mass fraction of chromium saturated in as-cast austenite, and makes it unstable and liable to be transformed into martensite. The as-cast high chromium cast iron with proper content of boron and silicon is suitable for the manufacture of lining for asphalt concrete mixer and its wear resistance is 14 times that of lining made of low alloy white cast iron.

  19. Influence of Technological Parameters of Furane Mixtures on Shrinkage Creation in Ductile Cast Iron Castings

    Directory of Open Access Journals (Sweden)

    Vasková I.

    2014-10-01

    Full Text Available Ductile cast iron (GS has noticed great development in last decades and its boom has no analogue in history humankind. Ductile iron has broaden the use of castings from cast iron into areas, which where exclusively domains for steel castings. Mainly by castings, which weight is very high, is the propensity to shrinkage creation even higher. Shrinkage creation influences mainly material, construction of casting, gating system and mould. Therefore, the main realized experiment was to ascertain the influence of technological parameters of furane mixture on shrinkage creation in castings from ductile iron. Together was poured 12 testing items in 3 moulds forto determine and compare the impact of various technological parameters forms the propensity for shrinkage in the casting of LGG.

  20. Costs Analysis of Iron Casts Manufacturing

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2012-04-01

    Full Text Available The article presents the issues of costs analysis of iron casts manufacturing using automated foundry lines. Particular attention was paid to departmental costs, conversion costs and costs of in-plant transport. After the Pareto analysis had been carried out, it was possible to set the model area of the process and focus on improving activities related to finishing of a chosen group of casts. In order to eliminate losses, the activities realised in this domain were divided into activities with added value, activities with partially added value and activities without added value. To streamline the production flow, it was proposed to change the location of workstations related to grinding, control and machining of casts. Within the process of constant improvement of manufacturing processes, the aspect of work ergonomics at a workstation was taken into account. As a result of the undertaken actions, some activities without added value were eliminated, efficiency was increased and prime costs of manufacturing casts with regard to finishing treatment were lowered.

  1. SURFACE CAST IRON STRENGTHENING USING COMBINED LASER AND ULTRASONIC PROCESSING

    Directory of Open Access Journals (Sweden)

    O. Devojno

    2013-01-01

    Full Text Available The paper provides an analysis of ultrasonic surface plastic deformation and subsequent laser thermal strengthening of gray cast iron parts in the regime of hardening from a solid state with the purpose to obtain strengthened surface layers of bigger depth and less roughness of the processed surface. Program complex ANSYS 11.0 has been used for calculation of temperature fields induced by laser exposure.  The appropriate regime of laser processing without surface fusion has been selected on the basis of the applied complex. The possibility of displacement in the bottom boundary of α–γ-transformation temperature  for СЧ20 with 900 °С up to 800 °С is confirmed due to preliminary ultrasonic surface plastic deformation of the surface that allows to expand technological opportunities of laser quenching  of gray  cast iron from a solid state. 

  2. 49 CFR 192.487 - Remedial measures: Distribution lines other than cast iron or ductile iron lines.

    Science.gov (United States)

    2010-10-01

    ... cast iron or ductile iron lines. 192.487 Section 192.487 Transportation Other Regulations Relating to... iron or ductile iron lines. (a) General corrosion. Except for cast iron or ductile iron pipe, each... the purpose of this paragraph. (b) Localized corrosion pitting. Except for cast iron or ductile...

  3. 77 FR 17119 - Pipeline Safety: Cast Iron Pipe (Supplementary Advisory Bulletin)

    Science.gov (United States)

    2012-03-23

    ... Pipeline and Hazardous Materials Safety Administration Pipeline Safety: Cast Iron Pipe (Supplementary... operators of natural gas cast iron distribution pipelines and state pipeline safety representatives. Recent deadly explosions in Philadelphia and Allentown, Pennsylvania involving cast iron pipelines installed...

  4. Use of electron microscopy on microstructure characterization of high chromium cast irons

    Institute of Scientific and Technical Information of China (English)

    J.T.H. Pearce; T. Chairuangsri; A. Wiengmoon; N. Poolthong; H. Nomura

    2007-01-01

    The physical metallurgy underlying the development of cast microstructures in abrasion resistant high chromium cast irons, and their structural modification by thermal treatments is relatively complex. Structural characterisation via electron microscopy therefore has a key role to play in furthering our understanding of the phase transformations that control the microstructures and hence the service performances of these irons as wear parts.This paper shows how both scanning and especially transmission electron microscopy can provide valuable information on the nature of eutectic and secondary carbides and on the matrix structures in these irons. Particular attention is given to current characterisation research on conventionally cast 30%Cr irons that are used for applications involving corrosive wear e.g. slurry pumps and on a semi-solid cast 27%Cr iron that has a potential for applications in industry.

  5. Colour Metallography of Cast Iron Chapter 2 Introduction (Ⅰ)

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2009-01-01

    @@ Grey iron is type of cast iron with grey color fracture and carbon precipitated as flake graphite.According to its chemical compostion in Fe-C phase diagram,grey iron is categorised into three types:hypoeutectic,eutecitic,hypereutecitic irons are hypoeutecic compostion.

  6. Abrasive wear behaviour of as cast and austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Baydogan, M.; Koekden, M.U.; Cimenoglu, H. [Istanbul Technical Univ., Dept. of Metallurgy and Materials Science Engineering Istanbul (Turkey)

    2000-07-01

    In this study, abrasive wear behaviour of as cast and austempered GGG 50 and GGG 80 quality ductile irons was investigated. In the as cast condition, GGG 50 and GGG 80 quality ductile irons were having ferritic and pearlitic matrix structures, respectively. Austempering at 250 C after austenitisation at 900 C for 100 minutes produced bainitic matrix structure in both of the investigated ductile irons. Abrasive wear tests performed by rubbing the as cast and austempered specimens on Al{sub 2}O{sub 3} abrasive bands, revealed that austempering treatment improves abrasion resistance about 10-70% depending on the abrasive particle size and composition of the base iron. In the as cast condition, pearlitic GGG 80 grade ductile iron, has higher wear resistance than ferritic GGG 50 grade ductile iron. In the austempered condition GGG 50 and GGG 80 grade ductile irons which have bainitic matrix structure, exhibit almost similar wear resistance. (orig.)

  7. 49 CFR 192.755 - Protecting cast-iron pipelines.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Protecting cast-iron pipelines. 192.755 Section... NATURAL AND OTHER GAS BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Maintenance § 192.755 Protecting cast-iron pipelines. When an operator has knowledge that the support for a segment of a buried...

  8. Formation of microstructures in the spheroidal graphite cast iron

    Science.gov (United States)

    Wang, S.; Daloz, D.; Bruneseaux, F.; Lesoult, G.

    2012-01-01

    Pipeline systems for hydraulic networks are obtained via centrifugal casting of spheroidal graphite cast iron. The very high cooling rate that is achieved in the skin of the product can sometimes lead to carbide instead of graphite in cast iron. An experimental device has been built in the laboratory that allows reproducing the extreme thermal conditions encountered during formation of skin of centrifugally cast pipes. Liquid metal droplets fall on a cold substrate. Rapid directional solidification occurs. The temperature evolution of the lower surface of the droplet is recorded during the very first moment of the solidification (t cast state and the heat-treated state. They are compared to the centrifugally cast ones. A model of directional solidification of cast iron under a very large temperature gradient has been built. It allows explaining the transition from stable to metastable micro structure that was observed in the products and reproduced in the laboratory samples.

  9. Laboratory grey cast iron continuous casting line with electromagnetic forced convection support

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-07-01

    Full Text Available The article describes the construction of a 20 mm diameter grey cast iron ingots continuous casting laboratory line. This line is made ofthree main units: melting unit (induction furnace, casting unit and the pulling unit. In order to improve the homogeneity of themicrostructure of ingots (by applying forced convection of liquid metal during the crystallization process in this case a crystallizer system generating the forced movement of liquid metal based on a system of electrical power windings of the AC specific frequency. Thissolution allowed to obtain a homogeneous microstructure of the continuous casting of cast iron EN-GJL-200 species.

  10. Optimizing hardenability of high chromium white cast iron

    Institute of Scientific and Technical Information of China (English)

    SU Ying-long; LI Dan; ZHANG Xue-kun

    2006-01-01

    The formulas proposed by J. Dodd and J. L. Parks for calculating the hardenability of high-Cr white cast iron under continuous cooling condition was recommended. For broader application, some supplements were made to the formula. Through tests on the half-cooling time of typical castings, the compositions of ideal alloys were precisely designed using the Dodd's formula. Hardness testing of heat-treated castings showed that the designed compositions were correct. The application of castings demonstrated excellent abrasion resistance.

  11. Production of carbide-free thin ductile iron castings

    Institute of Scientific and Technical Information of China (English)

    M. Ashraf Sheikh

    2008-01-01

    The fast cooling rate of thin ductile iron castings requires special consideration to produce carbide-free castings. Extraor-dinary care was taken to select the charge to produce castings of 100-mm long round bars with 16-ram diameter. The castings show the presence of carbides in the bars. Seven melts were made with different temperatures and with different compositions to get rid of carbides. After chemical analyses, it was found that the extra purity of the charge with less than 0.008wt% sulfur in the castings was the cause of carbides. To remove the carbides fi'om the castings, sulfur should be added to the charge.

  12. Microstructure, Impact Fatigue Resistance and Impact Wear Resistance of Wear Resistant Low Cr-Si Cast Iron

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A great amount of iron and steel has been consumed in impact wear resistance parts such as grinding balls and lining plates in tube mills. Under this working conditions, the failure of wear resistant white irons is generally caused by fatigue spalling. The martensitic high chromium cast iron (WCr=15 %) has good wear resistance, but its cost is higher. The impact wear resistance of low chromium cast iron sometimes is not good. In the present paper ,a new wear resistant material-low Cr-Si cast iron was introduced. The influence of microstructure of cast iron on impact fatigue resistance and impact wear resistance was discussed. The ball-on-ball impact fatigue test, the high stress impact wear test and the field test of the grinding balls have been carried out. The results showed that the impact fatigue resistance (IFR) and impact wear resistance (IWR) of low Cr-Si cast iron are superior to typical low chromium cast irons and close to the martensitic high chromium cast iron. The main reasons are: ① The as-cast matrix of the low Cr-Si cast iron with stress released is pearlite with better plasticity and toughness; ② The high Si content improves the morphology of eutectic carbide, and has no secondary carbide resulting in less crack sources. All these factors are beneficial to the improvement of impact fatigue spalling resistance and impact wear resistance.

  13. Properties shaping and repair of selected types of cast iron

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2007-04-01

    Full Text Available The paper presents research results of twofold use of TIG - Tungsten Inert Gas also known as GTA - Gas Tungsten Arc. First is surfacing by welding on cold and hot-cold to repair chromium cast iron with chromium content about 15%. Second is remelting with electric arc of selected gray (with pearlitic matrix and ductile (with ferritic-pearlitic matrix cast iron. Repair of cast iron elements was realized in order to cut out a casting defects. Defects decrease a usability of castings for constructional application and increase a manufacturing costs. Application of surface heat treatment guarantees mechanical properties i.e. hardness and wear resistance improvement. The result of investigations show possibility of castings repair by put on defects a good quality padding welds, which have comparable properties with base material. Use of electric arc surface heat treatment resulted in increase of hardness and wear resistance, which was measured on the basis of ASTM G 65 - 00 standard.

  14. Fracture analysis of chilled cast iron camshaft

    Directory of Open Access Journals (Sweden)

    Li Ping

    2009-05-01

    Full Text Available The fracture of a camshaft made of chilled cast iron, installed in a home-made Fukang car, happened only after running over a distance of 6,200 km. The fractured camshaft was received to conduct a series of failure analyses using visual inspection, SEM observation of fracture section, microstructure analysis, chemical composition analysis and hardness examination and so on, while those of CKD camshaft made by Citro雗 Company in France was also simultaneously analyzed to compare the difference between them. The results showed that the fracture of the camshaft mainly results from white section in macrostructure and Ledeburite in microstructure; the crack in the fractured camshaft should be recognized to initiate at the boundary of coarser needle-like carbide and matrix, and then propagate through the transverse section. At the same time, the casting defects such as dendritic shrinkage, accumulated inclusion and initiated crack and abnormal external force might stimulate the fracture of camshaft as well. Based on failure analysis, some measures have been employed, and as a result, the fracture of home-made camshafts has been effectively prevented.

  15. Fracture analysis of chilled cast iron camshaft

    Institute of Scientific and Technical Information of China (English)

    Li Ping; Li Fengjun; Cai Anke; Wei Bokang

    2009-01-01

    The fracture of a camshaft made of chilled cast iron, installed in a home-made Fukang car, happened only after running over a distance of 6,200 km. The fractured camshaft was received to conduct a series of failure analyses using visual inspection, SEM observation of fracture section, microstructure analysis, chemical composition analysis and hardness examination and so on, while those of CKD camshaft made by Citroen Company in France was also simultaneously analyzed to compare the difference between them. The results showed that the fracture of the camshaft mainly results from white section in macrostructure and Ledeburite in microstructure; the crack in the fractured camshaft should be recognized to initiate at the boundary of coarser needle-like carbide and matrix, and then propagate through the transverse section. At the same time, the casting defects such as dendritic shrinkage, accumulated inclusion and initiated crack and abnormal external force might stimulate the fracture of camshaft as well. Based on failure analysis, some measures have been employed, and as a result, the fracture of home-made camshafts has been effectively prevented.

  16. Application of evolutionary algorithm for cast iron latent heat identification

    Directory of Open Access Journals (Sweden)

    J. Mendakiewicz

    2008-12-01

    Full Text Available In the paper the cast iron latent heat in the form of two components corresponding to the solidification of austenite and eutectic phases is assumed. The aim of investigations is to estimate the values of austenite and eutectic latent heats on the basis of cooling curve at the central point of the casting domain. This cooling curve has been obtained both on the basis of direct problem solution as well as from the experiment. To solve such inverse problem the evolutionary algorithm (EA has been applied. The numerical computations have been done using the finite element method by means of commercial software MSC MARC/MENTAT. In the final part of the paper the examples of identification are shown.

  17. Materials processing threshold report: 2. Use of low gravity for cast iron process development

    Science.gov (United States)

    Frankhouser, W. L.

    1980-01-01

    Potential applications of a low gravity environment of interest to the commercial producers of cast iron were assessed to determine whether low gravity conditions offer potential opportunities to producers for improving cast iron properties and expanding the use of cast irons. The assessment is limited to the gray and nodular types of iron, however, the findings are applicable to all cast irons. The potential advantages accrued through low gravity experiments with cast irons are described.

  18. Eutectic solidification mode of spheroidal graphite cast iron and graphitization

    Institute of Scientific and Technical Information of China (English)

    Hideo Nakae; Sanghoon Jung; Takayuki Kitazawa

    2007-01-01

    The shrinkage and chilling tendency of spheroidal graphite (abbreviated SG) east iron is much greater than that of the flake graphite cast iron in spite of its higher amount of C and Si contents. Why? The main reason should be the difference in their graphitization during the eutectic solidification. In this paper, we discuss the difference in the solidification mechanism of both cast irons for solving these problems using unidirectional solidification and the cooling curves of the spheroidal graphite cast iron. The eutectic solidification rate of the SG cast iron is controlled by the diffusion of carbon through the austenite shell, and the final thickness is 1.4 times the radius of the SG, therefore, the reduction of the SG size, namely, the increase in the number, is the main solution of these problems.

  19. Optimization of the Chemical Composition of Cast Iron Used for Casting Ball Bearing Grinding Disks

    Institute of Scientific and Technical Information of China (English)

    Aurel Crisan; Sorin Ion; Munteanu; Ioan Ciobanu; Iulian Riposan

    2008-01-01

    The chemical composition of cast iron used for casting ball bearing machining disks was varied to optimize the properties such as castability, hardenability, and durability in ball machining. The cast iron characteristics were most strongly dependent on the Ni content and the carbon saturation degree, So. This paper describes the types of test specimens, the working conditions, and the experimental results. The in-crease of the degree of carbon saturation reduces the tendency to form shrinkholes in the castings. The de-crease in the Ni content negatively affects the final hardening treatment. A way to control solidification de-fects in cast iron, by reducing the Ni content, has been verified on cast disks.

  20. Interaction between alloying and hardening of cast iron surface

    Institute of Scientific and Technical Information of China (English)

    刘政军; 郝雪枫; 傅迎庆; 牟力军

    2002-01-01

    To improve wear resistance of surface will increase the service life of gray cast iron directly. This paper presents that gray cast iron surface coated with alloy powder is locally remelted by TIG arc to increase the wear resistance. The influences of arc current and scanning rate etc on surface properties are found. Under different conditions, the microstructure, hardness and wear resistance of remelted layer are analyzed and measured. The results indicate that the gray cast iron surface can be strengthened by TIG arc local remelting treatment. Especially, surface alloying hardening effect is best and surface properties are improved remarkably.

  1. CASTING OF DETAILS OF WEAR-RESISTANT CHROME CAST IRONS FOR CHROMIC MILLS IN COMBINED MOLDS AND CHILLS

    Directory of Open Access Journals (Sweden)

    K. E. Baranovskij

    2009-01-01

    Full Text Available Relative wear resistance of chrome cast irons of eutectic composition is determined in laboratory and industry conditions. Complex alloyed eutectic cast iron with increased wear resistance and mechanical characteristics is developed.

  2. Eutectic modification in a low-chromium white cast iron by a mixture of titanium, rare earths, and bismuth: Part II. effect on the wear behavior

    Science.gov (United States)

    Bedolla-Jacuinde, A.; Aguilar, S. L.; Maldonado, C.

    2005-06-01

    In this work, we studied the wear behavior of a low-Cr white cast iron (WCI) modified with ferrotitanium-rare earths-bismuth (Fe-Ti-RE-Bi) up to 2%. These additions modified the eutectic carbide structure of the alloy from continuous ledeburite into a blocky, less interconnected carbide network. The modified structure was wear tested under pure sliding conditions against a hardened M2 steel counter-face using a load of 250 N. It was observed that wear resistance increased as the modifier admixture increased. The modified structure had smaller more isolated carbides than the WCI with no Fe-Ti-RE-Bi additions. It was observed that large carbides fracture during sliding, which destabilizes the structure and causes degradation in the wear behavior. A transition from abrasive to oxidative wear after 20 km sliding occurred for all alloys. In addition, the modified alloys exhibited higher values of hardness and fracture toughness. These results are discussed in terms of the modified eutectic carbide microstructure.

  3. INCREASE OF EFFICIENCY OF MODIFIERS FOR GRAY CAST-IRON

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2012-01-01

    Full Text Available It is established that for the purpose of increase of modifying efficiency of the melt from gray cast iron it is possible to use mechanically alloyed aluminum powder with superdispersed particles of aluminum and graphite oxide.

  4. Solidification and microstructure of thin walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin

    2006-01-01

    In the recent years there has been an increasing interest in light constructions in order to save weight in e.g. cars. Ductile cast iron has good mechanical properties but it is necessary to re­duce the wall thicknesses of the castings in order to reduce the weight. Reducing the wall thicknesses...... of the casting will increase the cooling rates and by that change the conditions for nucleation and growth during solidification....

  5. Laser surface treatment of grey cast iron for automotive applications

    NARCIS (Netherlands)

    Ocelik, V.; Tang, P.N.; de Boer, M.C.; de Oliveira, U.; de Hosson, J.T.M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2005-01-01

    The surface of pearlitic grey cast iron was treated using a 2 kW Nd:YAG laser beam with the final aim to improve its surface properties, mainly for automotive applications. Two kinds of laser surface treatments were experimentally applied. In the laser surface hardening approach the surface of cast

  6. The surface layer of austempered ductile iron investment castings properties

    OpenAIRE

    D. Myszka; M. Kłębczyk; Zych, A.; L. Kwiatkowski

    2009-01-01

    The article presents a unique process of carbonnitriding and nitriding the precision casting surfaces of austempered ductile iron. The results of the research are pointing that adequate process parameters allow to obtain multiple increase of wear resistance and a significant increase of corrosion resistance. Also, changes of cast microstructure and hardness are presented.

  7. Gears castings from ductile iron of improved abrasion wear resistance

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2011-10-01

    Full Text Available The aim of this study was to develop an industrial technological process for the manufacturing of castings from alloyed ductile iron characterized by improved resistance to abrasion wear. The outcome of the study was the implementation of developed technology under the industrial conditions of ASPAMET Foundry Plant and start up of production of a wide range of cast gears.

  8. The surface layer of austempered ductile iron investment castings properties

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2009-01-01

    Full Text Available The article presents a unique process of carbonnitriding and nitriding the precision casting surfaces of austempered ductile iron. The results of the research are pointing that adequate process parameters allow to obtain multiple increase of wear resistance and a significant increase of corrosion resistance. Also, changes of cast microstructure and hardness are presented.

  9. Experimental analysis of flow of ductile cast iron in stream lined gating systems

    DEFF Research Database (Denmark)

    Skov-Hansen, Søren; Green, Nick; Tiedje, Niels Skat

    2008-01-01

    Streamlined gating systems have been developed for production of high integrity ductile cast iron parts. Flow of ductile cast iron in streamlined gating systems was studied in glass fronted sand moulds where flow in the gating system and casting was recorded by a digital video camera. These results...... are compared with real time x-ray recordings of melt flow. Results show that flow patterns are the same using both techniques. The glass fronted moulds give global information on flow in the whole gating system and casting while the x-ray analysis gives detailed information on specific areas. The experiments...... show how the quality of pouring, design of ingates, design of bends and flow over cores influence melt flow and act to determine the quality of the castings....

  10. Numerical modelling of solidification of thin walled hypereutectic ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Hattel, Jesper; Tiedje, Niels

    2006-01-01

    Numerical simulation of solidification of ductile cast iron is normally based on a model where graphite nodules are surrounded by an austenite shell. The two phases are then growing as two concentric spheres governed by diffusion of carbon through the austenite shell. Experiments have however shown...... simulation of thin-walled ductile iron castings. Simulations have been performed with a 1-D numerical solidi¬fication model that includes the precipitation of non-eutectic austenite during the eutectic stage. Results from the simulations have been compared with experimental castings with wall thick...... the presence of austenite dendrites even in hypereutectic castings. In thin-walled castings the presence of austenite dendrites is even more pronounced, which increases the risk of shrinkage porosities. This off-eutectic austenite is therefore an important part that should be taken into account during...

  11. Effect of inoculating addition on machinability of gray cast iron

    Institute of Scientific and Technical Information of China (English)

    REN Fengzhang; LI Fengjun; LIU Weiming; MA Zhanhong; TIAN Baohong

    2009-01-01

    Gray cast irons were inoculated with FeSi75+RE and FeSi75+Sr inoculants. The changes of apex angle of the drills before and af-ter being used were used to evaluate machinability of gray cast irons. Effect of FeSi75+RE and FeSi75+Sr inoculants on mechanical proper-ties, machinability and sensibility of gray cast iron used in cylinder block were investigated. Experimental results showed that gray cast iron treated with 60%FeSi75+40% RE inoculants exhibited tensile strength consistently at about 295 MPa along with good hardness and im-proved metallurgical quality. While gray cast iron inoculated with 20%FeSi75+80% Sr inoculants exhibited the best machinability, the low-est cross-section sensibility and the least microhardness difference. The tool flank wear of the drill increased correspondingly with the in-crease of the microhardness difference of the matrix, indicating the great effect of homogeneity of the matrix on the machinability of gray cast iron.

  12. Laboratory grey cast iron continuous casting line with electromagnetic forced convection support

    OpenAIRE

    2010-01-01

    The article describes the construction of a 20 mm diameter grey cast iron ingots continuous casting laboratory line. This line is made ofthree main units: melting unit (induction furnace), casting unit and the pulling unit. In order to improve the homogeneity of themicrostructure of ingots (by applying forced convection of liquid metal during the crystallization process) in this case a crystallizer system generating the forced movement of liquid metal based on a system of electrical power win...

  13. FORMATION OF WEAR-RESISTANT CHROMIUM CAST IRON CASTING INTO THE CHILL MOLD

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2013-01-01

    Full Text Available The analysis of thermal processes of formation of castings from wearproof chromic cast irons for replaceable details of centrifugal mills and crushers is carried out. Influence of protective and dividing coverings on intensity of heating of the chill mold is investigated.

  14. 49 CFR 192.369 - Service lines: Connections to cast iron or ductile iron mains.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Service lines: Connections to cast iron or ductile...) PIPELINE SAFETY TRANSPORTATION OF NATURAL AND OTHER GAS BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Customer Meters, Service Regulators, and Service Lines § 192.369 Service lines: Connections to cast iron...

  15. The studies of nodular graphite cast iron early stages austempering

    OpenAIRE

    A. Krzyńska; M. Kaczorowski

    2008-01-01

    The results of early stage of ductile cast iron austempering are presented. The aim of the investigations was to look closer into the structure – mechanical properties relationships of this very attractive cast material. The experiment was carried out with enriched with Cu EN-GJS-500-7 grade ductile iron. The specimens were first solution heat treated 1 hour in 910oC and then isothermally quenched for different time in molten tin at the temperature 275oC. The mechanical properties of as cast ...

  16. EFFICIENCY CHARACTERISTICS OF MICROALLOYED AND MODIFIED WHITE CAST IRONS

    Directory of Open Access Journals (Sweden)

    M. M. Jamshinskiy

    2013-01-01

    Full Text Available Influencing of chrome and manganese in the wide range of their concentrations on wear proof of white cast-irons for making of the poured details working in the conditions of intensive abrasive and hydroabrasive wear is studied. It is set that at optimum correlation of these elements cast-irons have high hardness, wearproof and satisfactory casting properties, allowing to make the poured details of different mass, geometry and overall sizes. Influence of processes of микролегирования and modification is explored on operating properties of the recommended Cr-Mn cast-iron 290Х19Г4 and expedience of the use of these processes is set at production of the wearproof foundings taking into account concrete external environments.

  17. 75 FR 23295 - Iron Construction Castings From Brazil, Canada, and China

    Science.gov (United States)

    2010-05-03

    ... castings from Brazil, the antidumping duty order on ``heavy'' iron construction castings from Canada, and the antidumping duty orders on iron construction castings from Brazil and China. SUMMARY: The... ``heavy'' iron construction castings from Brazil, the antidumping duty order on ``heavy''...

  18. 75 FR 70900 - Certain Iron Construction Castings From Brazil, Canada, and the People's Republic of China...

    Science.gov (United States)

    2010-11-19

    ... International Trade Administration Certain Iron Construction Castings From Brazil, Canada, and the People's... certain iron construction castings (``castings'') from Brazil, Canada, and the People's Republic of China... were the orders to be revoked. See Certain Iron Construction Castings From Brazil, Canada, and...

  19. Tribological Aspects of Cast Iron Investigated Via Fracture Toughness

    Directory of Open Access Journals (Sweden)

    C. Fragassa

    2016-03-01

    Full Text Available Linear-elastic plane-strain fracture toughness of metallic materials is a method which covers the determination of the strain fracture toughness (KIC of metallic materials by increasing-force test of fatigue precracked specimens. This method has been applied for investigating the fracture behaviour of cast iron. Two groups of cast alloys, Compacted Graphite Iron (CGI and Spheroidal Graphite Iron (SGI have been investigated. While SGI benefits of a wide scientific literature, CGI is a relatively unknown material despite of its large potentialities in industrial applications.

  20. Fatigue behaviour of cast iron with globular graphite

    Energy Technology Data Exchange (ETDEWEB)

    Huebner, P.; Pusch, G.; Krodel, L. [Institut fuer Werkstofftechnik, TU Bergakademie Freiberg, Gustav-Zeuner-Strasse 5, 09599 Freiberg (Germany)

    2004-07-01

    Cast iron with bainitic matrix and globular graphite, so called austempered ductile iron (ADI), allows the substitution of heat-treatable steels. The use of ADI in safety-relevant components requires knowledge of the fracture and fatigue behaviour. Cyclic stress strain behaviour and fatigue life at total strain control and random loading have been investigated at ADI (EN-GJS-1000-5) and pearlitic cast iron (EN-GJS-600-3). In addition fracture mechanic tests at cyclic loading at various stress ratios were carried out. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  1. Solidification, processing and properties of ductile cast iron

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat

    2010-01-01

    Ductile cast iron has been an important engineering material in the past 50 years. In that time, it has evolved from a complicated material that required the foundry metallurgist's highest skill and strict process control to being a commonly used material that can easily be produced with modern...... of the latest years of research indicate that ductile cast iron in the future will become a highly engineered material in which strict control of a range of alloy elements combined with intelligent design and highly advanced processing allows us to target properties to specific applications to a much higher...... and to illustrate how ductile iron's properties are optimised, the essentials of heat treatment are described too. It is the hope that researchers will find a comprehensive treatment of ductile cast iron metallurgy and that engineers and designers will be presented with the latest information on, and references to...

  2. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    Pokusová Marcela

    2014-12-01

    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  3. Control of chilling tendency in grey cast iron reuse

    Directory of Open Access Journals (Sweden)

    Saliu Ojo Seidu

    2013-02-01

    Full Text Available In grey cast iron remelt and recycling, white iron can result in the cast product if careful control of the chilling tendency is not ensured. Many jobbing foundries are constrained in furnace types and available foundry additives that the operation always results in white irons. This study is towards ensuring grey iron is reproduced from cast iron scrap auto engine blocks, when using a diesel fired rotary furnace and a FeSi alloy for structural modification (inoculation. With varying addition rate of the FeSi alloy to the tapped molten metal, chill wedge tests were performed on two different wedge samples of type W (according to ASTM A367- wedge test with cooling modulus of 0.45 cm (W3½ and 0.54 cm (W4. The carbon equivalents for the test casts were within hypoeutectic range (3.85 wt. (% to 4.11 wt. (%. In the W4 wedge sample, at 2.0 wt. (% addition rate of the FeSi alloy, the relative clear chill was totally reduced to zero from 19.76%, while the relative mottled chill was brought down to 9.59% from 33.71%. The microstructure from the cast at this level of addition was free of carbidic phases; it shows randomly oriented graphite flakes evenly distributed in the iron matrix. Hardness assessment shows that increasing rate of FeSi addition results in decreasing hardness, with maximum effect at 2.0 wt. (% addition. With equivalent aspect ratio (cooling modulus in a target cast product, this addition rate for this FeSi alloy under this furnace condition will attain graphitized microstructure in the cast product.

  4. Control of chilling tendency in grey cast iron reuse

    Directory of Open Access Journals (Sweden)

    Saliu Ojo Seidu

    2012-01-01

    Full Text Available In grey cast iron remelt and recycling, white iron can result in the cast product if careful control of the chilling tendency is not ensured. Many jobbing foundries are constrained in furnace types and available foundry additives that the operation always results in white irons. This study is towards ensuring grey iron is reproduced from cast iron scrap auto engine blocks, when using a diesel fired rotary furnace and a FeSi alloy for structural modification (inoculation. With varying addition rate of the FeSi alloy to the tapped molten metal, chill wedge tests were performed on two different wedge samples of type W (according to ASTM A367- wedge test with cooling modulus of 0.45 cm (W3½ and 0.54 cm (W4. The carbon equivalents for the test casts were within hypoeutectic range (3.85 wt. (% to 4.11 wt. (%. In the W4 wedge sample, at 2.0 wt. (% addition rate of the FeSi alloy, the relative clear chill was totally reduced to zero from 19.76%, while the relative mottled chill was brought down to 9.59% from 33.71%. The microstructure from the cast at this level of addition was free of carbidic phases; it shows randomly oriented graphite flakes evenly distributed in the iron matrix. Hardness assessment shows that increasing rate of FeSi addition results in decreasing hardness, with maximum effect at 2.0 wt. (% addition. With equivalent aspect ratio (cooling modulus in a target cast product, this addition rate for this FeSi alloy under this furnace condition will attain graphitized microstructure in the cast product.

  5. Iron/Phosphorus Alloys for Continuous Casting

    Science.gov (United States)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  6. Control of microstructure of cast irons Indefinite Chill Double Pour-ICDP

    Directory of Open Access Journals (Sweden)

    T.Válek

    2011-10-01

    Full Text Available ICDP cast irons designated for working layer of centrifugal cylinders of rolling mill must have precisely defined properties. The most closely observed parameters of the ICDP (Indefinite Child Double Pour cast irons are the following: the amount of graphite in a microstructure and hardness of base metal material. Secretion of graphite in cast iron with ledeburitic basic metal compound is a complex process that can be controlled and managed with the use of thermal analysis. On the basis of the evaluation of cooling curve parameters of cast iron there is performed metallurgical adjustment of meltage by adding elements supporting graphite end carbide formation into cast iron. The identified structural and mechanical properties of ICDP cast irons were correlated with recorded KO. Subsequently, a methodology for control of the metallurgical adjustment of cast iron before casting was proposed so as to ensure the desired microstructure and properties the ICDP cast iron.

  7. Failure analysis of blistered organic coatings on gray iron castings

    Science.gov (United States)

    Tianen, Matthew N.

    This study investigates the blistering failure of a two part coating consisting of talc-filled polyester resin and polyurethane primer on large gray iron castings. Surface metallography was performed and failed coating was characterized by scanning electron microscopy. Corrosion products were found inside of coating blisters. The proposed blistering mechanism is osmosis as a result of soluble species produced by the corrosion. It was believed that excessively thin primer layers resulted in a poor barrier to permeation of water, leading to blisters, and that a basecoat containing a corrosion inhibitor like zinc phosphate would reduce blistering. These hypotheses were tested with designed experiments using environmental testing in humidity and submersion environments. Thicker primer layers resulted in significant reductions in blistering and prolonged the time required before blister formation. A basecoat containing zinc phosphate was not found to be effective at reducing blistering in this coating system.

  8. Stereology of carbide phase in modified hypereutectic chromium cast iron

    Directory of Open Access Journals (Sweden)

    J. Suchoń

    2010-04-01

    Full Text Available In paper are presented results of studies of carbide phase stereology modified hypereutectic wear resistance chromium cast iron which contains carbon about 3,5% and chromium about 25%. Three substances were applied to the modification: boron carbide (B4C, ferroniobium (FeNb and mixture of ferroniobium and rare-earth (RE. The measurements of geometrical features of carbides were conducted on microsection taken from castings wich were cooled with various velocities.

  9. Thermodynamic stability of austenitic Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2014-07-01

    Full Text Available The performed research was aimed at determining thermodynamic stability of structures of Ni-Mn-Cu cast iron castings. Examined were 35 alloys. The castings were tempered at 900 °C for 2 hours. Two cooling speeds were used: furnace-cooling and water-cooling. In the alloys with the nickel equivalent value less than 20,0 %, partial transition of austenite to martensite took place. The austenite decomposition ratio and the related growth of hardness was higher for smaller nickel equivalent value and was clearly larger in annealed castings than in hardened ones. Obtaining thermodynamically stable structure of castings requires larger than 20,0 % value of the nickel equivalent.

  10. Carbides in Nodular Cast Iron with Cr and Mo

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2007-07-01

    Full Text Available In these paper results of elements microsegregation in carbidic nodular cast iron have been presented. A cooling rate in the centre of the cross-section and on the surface of casting and change of moulding sand temperature during casting crystallization and its self-cooling have been investigated. TDA curves have been registered. The linear distribution of elements concentration in an eutectic grain, primary and secondary carbides have been made. It was found, that there are two kinds of carbides: Cr and Mo enriched. A probable composition of primary and secondary carbides have been presented.

  11. Cast Iron And Mineral Cast Applied For Machine Tool Bed - Dynamic Behavior Analysis

    OpenAIRE

    2015-01-01

    Cast iron and mineral cast are the materials most often used in the machine structural elements design (bodies, housings, machine tools beds etc.). The materials significantly differ in physical and mechanical properties. The ability to suppress vibration is one of the most important factors determining the dynamic properties of the machine and has a significant impact on the machining capabilities of a machine tool. Recent research and development trends show that there is a clear tendency t...

  12. Thin wall ductile iron casting as a substitute for aluminum alloy casting in automotive industry

    Directory of Open Access Journals (Sweden)

    M. Górny

    2009-01-01

    Full Text Available In paper it is presented thin wall ductile iron casting (TWDI as a substitute of aluminium alloy casting. Upper control arm made of ductile iron with wall thickness ranging from 2 – 3.7 mm was produced by inmold process. Structure, mechanical properties and computer simulations were investigated. Structural analysis of TWDI shows pearlitic-ferritic matrix free from chills and porosity. Mechanical testing disclose superior ultimate tensile strength (Rm, yield strength (Rp0,2 and slightly lower elongation (E of TWDI in comparison with forged control arm made of aluminium alloy (6061-T6. Moreover results of computer simulation of static loading for tested control arms are presented. Analysis show that the light-weight ductile iron casting can be loaded to similar working conditions as the forged Al alloy without any potential failures.

  13. 75 FR 49945 - Iron Construction Castings From Brazil, Canada, and China

    Science.gov (United States)

    2010-08-16

    ... iron construction castings from Brazil, Canada, and China. SUMMARY: The Commission hereby gives notice... antidumping duty orders on iron construction castings from Brazil, Canada, and China would likely lead to... construction castings (D & L Foundry Inc., East Jordan Iron Works Inc., Neenah Foundry Co., and U.S....

  14. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Science.gov (United States)

    2010-07-01

    ... Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis... of pollutants into publicly owned treatment works from porcelain enameling of cast iron basis... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the...

  15. 75 FR 54596 - Final Results of Expedited Sunset Review: Heavy Iron Construction Castings from Brazil

    Science.gov (United States)

    2010-09-08

    ... International Trade Administration Final Results of Expedited Sunset Review: Heavy Iron Construction Castings... of the countervailing duty order (``CVD'') on heavy iron construction castings from Brazil pursuant... review of the CVD order on iron construction castings from Brazil pursuant to section 751(c) of the...

  16. Colour Metallography of Cast Iron Chapter 1 Introduction (Ⅱ)

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng

    2009-01-01

    @@ 1.5 Colour metallography technique of cast iron Colour metallography possesses better differentiation ability and is more sensitive to segregation, grain orientation and stress state than black-white metallography. It adds functions to traditional metallography and displays wide application perspectives.

  17. Low-Gravity Investigations in Cast-Iron Processing

    Science.gov (United States)

    Frankhouser, W. L.

    1982-01-01

    Report on the state of the art in cast-iron processing identifies possible improvements that might result from processing in absence of gravity. Report suggests areas in which the knowledge of gravitational effects could eventually lead to practical improvements in material performance.

  18. Development,Application and Problem of Ductile Iron Lost Foam Casting Technology in China

    Institute of Scientific and Technical Information of China (English)

    He Wenhao; Ye Shengping; Han Xiaohong; Tang Suoyun

    2010-01-01

    @@ Lost-foam casting is a 21st century green casting technology.Over the past decade,there has been an extraordinary development in lost-foam casting in China;and ductile iron lost-foam casting has developed even more rapidly in foundry equipment,foundry raw materials,and casting engineers.

  19. Influence of Addition of Briquettes with Dust Content into the Charge of Electric Induction Furnace on Cast Iron Quality

    Directory of Open Access Journals (Sweden)

    A. Pribulová

    2012-09-01

    Full Text Available Foundry dust from blasting and grinding of castings contain a high amount of iron, ergo it is possible its recycling in foundry process.Dust was compacted by briquetting, two kinds of briquettes were prepared (A contained 95% magnetic part of dust from casting blasting+5% bentonite and B contained 95% mixture of dust from casting grinding and magnetic part of dust from casting blasting + 5%bentonite and used as a part of charge into the electric induction furnace. It was found that addition of briquettes has had an influence of a chemical composition of cast iron above all on content of sulphur, phosphorus and silicon. It was not reflected in decrease in tensile strength and in microstructure. Yield of metal from briquettes was not lower then 70%.

  20. Development of volume deposition on cast iron by additive manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Sridharan, Niyanth [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Dehoff, Ryan R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Jordan, Brian H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Babu, Suresh S. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Univ. of Tennessee, Knoxville, TN (United States)

    2016-11-10

    ORNL partnered with Cummins to demonstrate the feasibility of using additive manufacturing techniques to help develop repair techniques for refurbished cast iron engine blocks. Cummins is interested in the refurbished engine business due to the increased cost savings and reduced emissions. It is expected that by refurbishing engines could help reduce the green house gas emissions by as much as 85%. Though such repair techniques are possible in principle there has been no major industry in the automotive sector that has deployed this technology. Therefore phase-1 would seek to evaluate the feasibility of using the laser directed energy deposition technique to repair cast iron engine blocks. The objective of the phase-1 would be to explore various strategies and understand the challenges involved. During phase-1 deposits were made using Inconel-718, Nickel, Nr-Cr-B braze filler. Inconel 718 builds showed significant cracking in the heat-affected zone in the cast iron. Nickel was used to reduce the cracking in the cast iron substrate, however the Ni builds did not wet the substrate sufficiently resulting in poor dimensional tolerance. In order to increase wetting the Ni was alloyed with the Ni-Cr-B braze to decrease the surface tension of Ni. This however resulted in significant cracks in the build due to shrinkage stresses associated with multiple thermal cycling. Hence to reduce the residual stresses in the builds the DMD-103D equipment was modified and the cast iron block was pre heated using cartridge heaters. Inconel-718 alloyed with Ni was deposited on the engine block. The pre-heated deposits showed a reduced susceptibility to cracking. If awarded the phase-2 of the project would aim to develop process parameters to achieve a crack free deposit engine block.

  1. Castability of ductile iron in thin walled castings (TWDI

    Directory of Open Access Journals (Sweden)

    M. Górny

    2008-10-01

    Full Text Available In work it has been presented results of influence of pouring temperature (Tp and carbon equivalent (CE on castability of ductile iron in thin walled castings with wall thickness of 1, 2 and 3 mm, respectively. Analysis was done on ductile iron with carbon equivalent ranging from 4.30 to 5.00 and pouring temperature varied from 1400 to 1500 oC. It has been shown that a statistical liner relationship exists between wall thickness and castability. Influence of CE and Tp on castability of cast iron flowing through channel with wall thickness of 2 and 3 mm can be presented by means of correlation equations (L = f(CE, Tp. Statistical analysis shows that pouring temperature has much higher influence on castability in comparison with influence of carbon equivalent.

  2. Effect of the Carbides and Matrix on the Wear Resistance of Nodular Cast Iron

    Directory of Open Access Journals (Sweden)

    G. Gumienny

    2013-07-01

    Full Text Available This paper presents the results of the abrasive wear resistance of selected types of nodular cast iron, including ADI, cooperating with quartz sand and 100 grit abrasive paper. It has been shown that carbides in nodular cast iron cause an increase in wear resistance of 6 to 12% depending on the surface fraction of the carbides and type of the matrix. For the same unit pressure the mass loss of the cast iron cooperating with quartz sand is many times larger than the cast iron cooperating with abrasive paper. For both abrasives the highest wear resistance showed nodular cast iron with upper and lower bainite and carbides.

  3. Evaluation of producing technique factors affecting the matrix microstructure of as-cast ductile iron castings

    Directory of Open Access Journals (Sweden)

    S. Bockus

    2011-01-01

    Full Text Available The objective of this paper was to investigate some important parameters related to ductile iron matrix microstructure. Ductile iron round bars of various diameters in order to achieve various cooling rates were obtained in different conditions. None heat treatment was used to obtain different pearlite contents in the microstructures. The correlation between kind of inoculants, specimens size, carbon equivalent, and matrix microstructure was investigated. The results demonstrated that the slow cooling rate, inoculants with rare earth elements, and relatively little residual magnesium content decreased the pearlite content. This study is of great importance for the development of new economical methods for production of ductile iron castings.

  4. Structure and mechanical properties of vermicular cast iron in cylinder head casting

    Directory of Open Access Journals (Sweden)

    E. Guzik

    2009-01-01

    Full Text Available The paper discusses the problem of grain density and ferrite content in microstructure of vermicular graphite iron cast in bars of different section diameters and cylinder head casting. The experimental results regarding the section effect demonstrate that the nodule count, grain density and ferrite content are all function of the cast bar diameter in this particular case ranging from 0.6 to 8.0 cm and microstructure and mechanical properties in the cylinder head. The nodule count (or grain density has been reported to increase, while ferrite content was decreasing with decreasing casting diameter. The density number of the grains Nv has been related (by regression analysis to the undercooling degree

  5. 75 FR 67395 - Iron Construction Castings From Brazil, Canada, and China; Determinations

    Science.gov (United States)

    2010-11-02

    ... COMMISSION [Investigation Nos. 701-TA-249 and 731-TA-262, 263, and 265 (Third Review)] Iron Construction... countervailing duty order on heavy iron construction castings from Brazil, the antidumping duty order on heavy iron construction castings from Canada, and the antidumping duty orders on iron construction...

  6. Fabrication of plain carbon steel/high chromium white cast iron bimetal by a liquid-solid composite casting process

    Institute of Scientific and Technical Information of China (English)

    V Javaheri; H Rastegari; M Naseri

    2015-01-01

    High-chromium white cast iron (HCWCI) is one of the most widely used engineering materials in the mining and cement indus-tries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain car-bon steel (PCS) to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The inves-tigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCS/HCWCI bimetal. The interfacial microstructure comprised two distinct lay-ers:a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.

  7. The studies of nodular graphite cast iron early stages austempering

    Directory of Open Access Journals (Sweden)

    A. Krzyńska

    2008-12-01

    Full Text Available The results of early stage of ductile cast iron austempering are presented. The aim of the investigations was to look closer into the structure – mechanical properties relationships of this very attractive cast material. The experiment was carried out with enriched with Cu EN-GJS-500-7 grade ductile iron. The specimens were first solution heat treated 1 hour in 910oC and then isothermally quenched for different time in molten tin at the temperature 275oC. The mechanical properties of as cast and heat treated specimens were tested to evaluate tensile Rm and yield strength R p, 0.2 and elongation A5. Additionally hardness measurements were carried out using Brinell-Rockwell method. Structure of the specimens both as cast and after austempering was studied using conventional light microscopy. Moreover, scanning electron microscopy (SEM was applied for fracture surface observations. It was concluded that short time low temperature austempering lead to formation martensitic microstructure characterized by very high hardness with almost zero ductility. The lack of ductility make the material very sensitive to any structure defects which work as a stress concentrators which strongly influence the strength of heat treated ductile iron specimens.

  8. Casting Ductile Iron in Layer Moulds Made from Ecological Sands

    Directory of Open Access Journals (Sweden)

    M. Rączka

    2012-09-01

    Full Text Available The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica.The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined witheffective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder.A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The castiron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.

  9. Ductile and Compacted Graphite Iron Casting Skin -- Evaluation, Effect on Fatigue Strength and Elimination

    Science.gov (United States)

    Boonmee, Sarum

    Compacted graphite (CG) iron features a good combination of tensile strength, impact resistance, thermal conductivity and damping capacity. This combination makes CG iron a material of choice for various applications, especially for the automobile industry. The mechanical properties of CG iron listed in the standards (i.e. ASTM) are for machined specimens. However, since most iron castings retain the original casting surface (a.k.a. casting skin), the actual performance of the part could be significantly different from that of the machined specimens. Recent studies have shown the negative effect of the casting skin, but little quantification of its effect on mechanical properties is available. Further, the understanding of its mechanism of formation is at best incomplete. In this research, the effect of the casting skin on mechanical properties in CG and ductile irons (DI) is explored. The differences in tensile and fatigue properties between as-cast and machined samples were quantified and correlated to the casting skin features. It was found that the presence of the casting skin was accountable for 9% reduction of tensile strength and up to 32% reduction of fatigue strength (for CG iron with 40% nodularity). Several mechanisms of the casting skin formation are proposed in this research. The formation of ferritic and pearlitic rims is explained by decarburizing/carburizing reactions at the mold/metal interface. Mg depletion and solidification kinetics effect were identified as the formation mechanisms of the graphite degradation. A 2-D thermal diffusion model was formulated based on Mg depletion theory. The model can be used to predict the casting skin thickness when Mg depletion is the dominant mechanism. Furthermore, using the asymmetric Fe-Gr phase diagram, some instances of casting skin formation were explained based on solidification kinetics theory. The experimental microstructural evidence and the theoretical progress were conducive to the development of

  10. Ductile cast iron obtaining by Inmold method with use of LOST FOAM process

    Directory of Open Access Journals (Sweden)

    T. Pacyniak

    2010-01-01

    Full Text Available The possibility of manufacturing of ductile cast iron castings by Inmold method with use of LOST FOAM process was presented in this work. The spheroidization was carried out by magnesium master alloy in amounts of 1% casting mass. Nodulizer was located in the reactive chamber in the gating system made of foamed polystyrene. Pretests showed, that there are technical possibilities of manufacturing of casts from ductile cast iron in the LOST FOAM process with use of spheroidization in mould.

  11. Ductile cast iron obtaining by Inmold method with use of LOST FOAM process

    OpenAIRE

    T. Pacyniak; R. Kaczorowski

    2010-01-01

    The possibility of manufacturing of ductile cast iron castings by Inmold method with use of LOST FOAM process was presented in this work. The spheroidization was carried out by magnesium master alloy in amounts of 1% casting mass. Nodulizer was located in the reactive chamber in the gating system made of foamed polystyrene. Pretests showed, that there are technical possibilities of manufacturing of casts from ductile cast iron in the LOST FOAM process with use of spheroidization in mould.

  12. Some problems in the production of ductile irons by investment casting

    Institute of Scientific and Technical Information of China (English)

    Yu Bo; Cai Qizhou; Wei Bokang

    2008-01-01

    Because of the excellent performance of ductile irons and the unique superiority of investment casting, the preparation of complicated and thin-wall ductile iron castings by investment casting shows a good development prospect. In this present work, combined with the actual product experiments, the characteristics of shell making,spheroidization, inoculation and defect prevention are presented, and some suggestions are given for investment casting of ductile iron.

  13. Some problems in the production of ductile irons by investment casting

    OpenAIRE

    2008-01-01

    Because of the excellent performance of ductile irons and the unique superiority of investment casting, the preparation of complicated and thin-wall ductile iron castings by investment casting shows a good development prospect. In this present work, combined with the actual product experiments, the characteristics of shell making, spheroidization, inoculation and defect prevention are presented, and some suggestions are given for investment casting of ductile iron.

  14. Some problems in the production of ductile irons by investment casting

    Directory of Open Access Journals (Sweden)

    Yu Bo

    2008-02-01

    Full Text Available Because of the excellent performance of ductile irons and the unique superiority of investment casting, the preparation of complicated and thin-wall ductile iron castings by investment casting shows a good development prospect. In this present work, combined with the actual product experiments, the characteristics of shell making, spheroidization, inoculation and defect prevention are presented, and some suggestions are given for investment casting of ductile iron.

  15. New developments in high quality grey cast irons

    Directory of Open Access Journals (Sweden)

    Iulian Riposan

    2014-07-01

    Full Text Available The paper reviews original data obtained by the present authors, revealed in recent separate publications, describing specific procedures for high quality grey irons, and reflecting the forecast needs of the worldwide iron foundry industry. High power, medium frequency coreless induction furnaces are commonly used in electric melting grey iron foundries. This has resulted in low sulphur (1,500 °C, contributing to unfavourable conditions for graphite nucleation. Thin wall castings are increasingly produced by these electric melt shops with a risk of greater eutectic undercooling during solidification. The paper focused on two groups of grey cast irons and their specific problems: carbides and graphite morphology control in lower carbon equivalent high strength irons (CE=3.4%-3.8%, and austenite dendrite promotion in eutectic and slightly hypereutectic irons (CE=4.1%-4.5%, in order to increase their strength characteristics. There are 3 stages and 3 steps involving graphite formation, iron chemistry and iron processing that appear to be important. The concept in the present paper sustains a threestage model for nucleating flake graphite [(Mn,XS type nuclei]. There are three important groups of elements (deoxidizer, Mn/S, and inoculant and three technological stages in electric melting of iron (superheat, pre-conditioning of base iron, final inoculation. Attention is drawn to a control factor (%Mn x (%S ensuring it equals to 0.03 – 0.06, accompanied by 0.005wt.%–0.010wt.% Al and/or Zr content in inoculated irons. It was found that iron powder addition promotes austenite dendrite formation in eutectic and slightly eutectic, acting as reinforcement for the eutectic cells. But, there is an accompanying possible negative influence on the characteristics of the (Mn,XS type graphite nuclei (change the morphology of nuclei from polygonal compact to irregular polygonal, and therefore promote chill tendency in treated irons. A double addition (iron

  16. New developments in high quality grey cast irons

    Institute of Scientific and Technical Information of China (English)

    Iulian Riposan; Mihai Chisamera; Stelian Stan

    2014-01-01

    The paper reviews original data obtained by the present authors, revealed in recent separate publications, describing speciifc procedures for high quality grey irons, and relfecting the forecast needs of the worldwide iron foundry industry. High power, medium frequency coreless induction furnaces are commonly used in electric melting grey iron foundries. This has resulted in low sulphur (1,500 °C), contributing to unfavourable conditions for graphite nucleation. Thin wall castings are increasingly produced by these electric melt shops with a risk of greater eutectic undercooling during solidiifcation. The paper focused on two groups of grey cast irons and their speciifc problems: carbides and graphite morphology control in lower carbon equivalent high strength irons (CE=3.4%-3.8%), and austenite dendrite promotion in eutectic and slightly hypereutectic irons (CE=4.1%-4.5%), in order to increase their strength characteristics. There are 3 stages and 3 steps involving graphite formation, iron chemistry and iron processing that appear to be important. The concept in the present paper sustains a three-stage model for nucleating flake graphite [(Mn,X)S type nuclei]. There are three important groups of elements (deoxidizer,Mn/S, and inoculant) and three technological stages in electric melting of iron (superheat, pre-conditioning of base iron, ifnal inoculation). Attention is drawn to a control factor (%Mn) x (%S) ensuring it equals to 0.03- 0.06, accompanied by 0.005wt.%-0.010wt.% Al and/or Zr content in inoculated irons. It was found that iron powder addition promotes austenite dendrite formation in eutectic and slightly eutectic, acting as reinforcement for the eutectic cells. But, there is an accompanying possible negative influence on the characteristics of the (Mn,X)S type graphite nuclei (change the morphology of nuclei from polygonal compact to irregular polygonal, and therefore promote chill tendency in treated irons). A double addition (iron powder + inoculant

  17. Product and process innovation of grey cast iron brake discs

    Energy Technology Data Exchange (ETDEWEB)

    Schorn, M. [Brembo S.P.A. (Italy)

    2006-07-01

    The brake disc out of grey cast iron often seems to be playing the role of the ''underdog'' in the technical examinations of the entire brake system. This is also reflected by the 25 year history of the {mu}-club. In a total of 93 presentations in those 25 years, only 3 were related to the topic of grey cast iron discs. This is not a correct relation to the importance of this component within the brake system. The disc, although per definition with a lower specific load than the pad, has the major task to store and dissipate the heat in which the kinetic energy of the vehicle is transformed. The disc also has a significant effect on NVH behaviour, particularly in the low frequency range. It also has a permanent fight with its weight as an unsprung mass. (orig.)

  18. Application of welding technology TIG to cast iron repair

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2008-03-01

    Full Text Available Rcpnir nT cnst imn clcrncnts rcaEi7c in ordcr to cut out a sltpcrficial casting dcfcc~s, Dcrccis clccrcasc ;z usahiliny nt ca~rings torconsin~ciionaal pplication m d incrcasc a manufacturing costs. Thc pnpcr prcsclrls rcscarch rcsufts or itsc o r '1'IG - Tun~stcnI ncn Gas alsokncwn RS GTA - Gas Tunpstcn Arc surfacin: hy wclding on colt1 and half-hot to rcpnls chrninil~m cnsr iron EN-GJN-XCrlS withcliro~niurnc ontcnt nhout 3 5% and nodular ({vi~hF crritic-pcarli~ic matrix cast iron EN-GJS-500-7. Thc rcsttl~o r invcsiigations showpossibility of cns~ings rcpais hy put on derccts a good quality padding wclds, which havc compamhlc nr hcricr propcrtlcs than hnsc~naicrial.

  19. Low and high frequency fatigue tests of nodular cast irons

    Directory of Open Access Journals (Sweden)

    A. Vaško

    2017-01-01

    Full Text Available The paper deals with the comparison of fatigue properties of nodular cast iron at low and high frequency cyclic loading. The specimens from three melts of nodular cast iron with different microstructure and mechanical properties were used for experiments. Fatigue tests were carried out at low and high frequency sinusoidal cyclic push-pull loading (stress ratio R = –1 at ambient temperature (T = 20 ± 5 °C. Low frequency fatigue tests were carried out using the fatigue experimental machine Zwick/Roell Amsler 150HFP 5100 at frequency f ≈ 120 Hz; high frequency fatigue tests were carried out using the ultrasonic fatigue testing device KAUP-ZU at frequency f ≈ 20 kHz.

  20. Characterisation of austempered spheroidal graphite aluminium cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Boutorabi, S.M.A. [Iran Univ. of Science and Technology, Tehran (Iran, Islamic Republic of). Dept. of Metallurgy and Materials

    1997-06-01

    The micro constituents of austempered spheroidal graphite aluminium cast iron were investigated. The heat tinting, special etching and microhardness measurement techniques were used. The results showed that the colour of each micro constituents and the hardness values in austempered ductile iron depend on the carbon content of each phase. The above techniques were supported by using an special etching which showed similar differences in each phase. It was shown that the heat tinting and special etching are reliable tools to characterise the complex matrix of ADI. The microhardness data supported interestingly the colour changes in above technique. (orig.)

  1. Age Strengthening of Gray Cast Iron Phase III

    Energy Technology Data Exchange (ETDEWEB)

    Von L. Richards; Wayne Nicola

    2003-06-26

    The primary objective of this research is to identify the age strengthening mechanism in gray and ductile cast iron, and to quantify the parameters that control it. It is also to contribute to a new predictive model for gray and ductile iron strength and hardness. This work shows that age strengthening occurs on a sigmoidal-logarithmic scale in gray and ductile cast irons, to a statistically significant extent. This is similar to Avrami-Johnson-Mehl kinetics for phase transformations in metals. It occurs in both cupola-melted iron and induction melted iron. However, it does not happen in all compositions. We have developed some understanding of the process. Data suggests that nitrogen and nitride-forming trace elements have a significant role in the process, but that is yet not fully characterized. Also, the time dependence of the bulk hardness and strength increase, the nano-scale precipitation evidence from neutron scattering, differential scanning calorimetry results and matrix micro-hardness increase in ferrite all indicate that age strengthening occurs by a precipitation or pre-precipitate cluster formation mechanism.

  2. Casting traceability with direct part marking using reconfigurable pin-type tooling based on paraffin–graphite actuators

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Lenau, Torben Anker

    2012-01-01

    Green sand moulding machines for cast iron foundries are presently unable to uniquely identify individual castings. An insert tool concept is developed and tested via incremental mock-up development. The tool is part of the pattern plate and changes shape between each moulding, thus giving each...

  3. Conventional flow curves of liquid cast iron put on spheroidization

    Directory of Open Access Journals (Sweden)

    B. Borowiecki

    2008-04-01

    Full Text Available The purpose of the investigation was to confirm the hypothesis that the conventional flow curves of liquid cast iron put on sferoidization determined from the rod fluidity test are comparable to flow curves of liquids in environmental temperature. Moreover has been identified, that conventional flow curves for this liquid cast iron are similar to generalized non- Newtonian liquids curves.For rods with the diameters 3-8 mm there are three various curves:1 – the flow curve of liquid cast iron put on spheroidization overheated about 80 K resemble a shape adequately to a curve of densified liquid with shearing. This phenomenon can be caused by high overcooled and creation of crystallization nuclei;2 – metal alloys overheated about 180 K resemble a shape adequately to Newtonian liquid;3 – metal alloys overheated about 210 K resemble a shape of curve adequately to dispersed liquid with shearing. This phenomenon probably depends on influence of gas which creates on boundary of metal-sand mould.

  4. Structural causes of defects in a cast iron mill roll

    Directory of Open Access Journals (Sweden)

    J. Krawczyk

    2008-07-01

    Full Text Available This paper describes an analysis of a defective microstructure of a mill roll. For this purpose, a piece of a broken roll was collected. That roll was made of mottled cast iron. Its microstructure consisted of modular graphite, transformed ledeburite and a matrix composed of bainite and martensite. Metallographic investigations were performed nearby the fracture in the roll. Observations were conducted on polished sections, first not etched, and then etched, which allowed us to trace carefully the propagation of the fracture. There was found a strict correlation between the microstructure of the roll and the progress occurring in the crack. It was ascertained that the basic reason for the damage to the roll was banded precipitations of ledeburitic cementite. In addition, cementite formed a continuous network. Another microstructure defects of that roll are also precipitations of secondary carbides on the boundaries of former grain of austenite as well as the occurrence of upper bainite in its matrix. The results obtained hereunder allow broadening the data base relative to the genesis of damages to mill rolls, which in future will permit one to design a proper microstructure of cast iron mill rolls. Proper microstructure of cast iron mill roll should be shaped at the stage of designing the chemical composition, conditions of crystallization or heat treatment if any.

  5. Structure fields in the solidifying cast iron roll

    Directory of Open Access Journals (Sweden)

    W.S. Wołczyński

    2010-01-01

    Full Text Available Some properties of the rolls depend on the ratio of columnar structure area to equiaxed structure area created during roll solidification. The transition is fundamental phenomenon that can be apply to characterize massive cast iron rolls produced by the casting house. As the first step of simulation, a temperature field for solidifying cast iron roll was created. The convection in the liquid is not comprised since in the first approximation, the convection does not influence the studied occurrence of the (columnar to equiaxed grains transition in the roll. The obtained temperature field allows to study the dynamics of its behavior observed in the middle of the mould thickness. This midpoint of the mould thickness was treated as an operating point for the transition. A full accumulation of the heat in the mould was postulated for the transition. Thus, a plateau at the curve was observed at the midpoint. The range of the plateau existence corresponded to the incubation period , that appeared before fully equiaxed grains formation. At the second step of simulation, behavior of the thermal gradients field was studied. Three ranges within the filed were visible: EC→EC→EC→EC→(tTECtt↔RERCtt↔a/ for the formation of columnar structure (the C – zone: ( and 0>>T&0>>=−>−=REREttGttG.The columnar structure formation was significantly slowed down during incubation period. It resulted from a competition between columnar growth and equiaxed growth expected at that period of time. The 0≈=−=RERCttGttG relationship was postulated to correspond well with the critical thermal gradient, known in the Hunt’s theory. A simulation was performed for the cast iron rolls solidifying as if in industrial condition. Since the incubation divides the roll into two zones: C and E; (the first with columnar structure and the second with fully equiaxed structure some experiments dealing with solidification were made on semi-industrial scale.

  6. Testing of heating and cooling process of ADI cast iron with use of ATND method

    Directory of Open Access Journals (Sweden)

    A. Białobrzeski

    2008-10-01

    Full Text Available ADI (Austempered Ductile Iron cast iron, owing to its unique combination of high tensile strength and abrasion resistance with very goodplasticity, founds implementation in many branches of industry as a substitute of alloy cast steel and carburized or heat treated steels. Inspite of its solid position among producers and recipients of castings, there are still undertaken studies aimed at perfection of its propertiesand recognition of mechanisms enabling obtaining such properties.The paper presents implementation of thermal-voltage-derivative (ATND method to registration of heating and cooling course of ADIcast iron with EN-GJS-1200-2 grade. ADI cast iron with EN-GJS-1200-2 grade underwent the study. Heat treatment of the cast iron wasperformed in Foundry Institute with use of LT ADI-350/1000 processing line. Results obtained from the testing illustrate in graphic formregistered heating and cooling curves of investigated cast irons obtained with use of the ATND method.

  7. Casting Method Design of Heavy Ductile Iron Castings%大型球铁件的铸造工艺设计

    Institute of Scientific and Technical Information of China (English)

    李润生

    2011-01-01

    The main casting method design principles of heavy ductile iron castings were introduced: putting the faces to be machined downwards; adopting single parting line as possible; adopting bottom gating system; pouring simultaneously from two ends for castings with large length, and using stop plug type pouring basin for the heavy and important castings; setting open risers on the top of castings; full utilizing graphitization expansion to compensate contraction. Some practical examples were showed to explain the principles and characteristics of various casting methods suitable to heavy ductile iron castings, as well as their gating system design, riser design and chill usage.%介绍大型球铁件铸造工艺设计的主要原则为:加工面向下;尽量采用一个分型面;采用底注;长度大的铸件采用两端同时浇注,重大件采用拔塞浇包浇注;铸件顶部设置明冒口;充分利用石墨化膨胀补缩.用具体实例说明适合于大型球铁铸件的各种铸造工艺原理和特点,以及浇注系统设计、冒口设计和冷铁使用的要点.

  8. Influence of tungsten and titanium on the structure of chromium cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2012-01-01

    Full Text Available The paper analyses the as-cast state structure of chromium cast iron designed for operation under harsh impact-abrasive conditions. In the process of chromium iron castings manufacture, very strong influence on the structure of this material have the parameters of the technological process. Among others, adding to the Fe-Cr-C alloy the alloying elements like tungsten and titanium leads to the formation of additional carbides in the structure of this cast iron, which may favourably affect the casting properties, including the resistance to abrasive wear.

  9. High Temperature Corrosion of Fe-C-S Cast Irons in Oxidizing and Sulfidizing Atmospheres

    Institute of Scientific and Technical Information of China (English)

    Thuan-Dinh NGUYEN; Dong-Bok LEE

    2008-01-01

    The corrosion behavior of spheroidal graphite and flake graphite cast irons was studied in oxidizing and sulfidizing atmospheres between 600 and 800℃ for 50 h. The corrosion rate in the sulfidizing atmosphere was faster than that in air above 700℃, due to the formation of the Feo.975S sulfide. The corrosion rate of the spheroidal graphite cast iron was similar to that of the flake graphite cast iron.

  10. Fatigue properties of ductile cast iron containing chunky graphite

    Energy Technology Data Exchange (ETDEWEB)

    Ferro, P., E-mail: ferro@gest.unipd.it [Department of Management and Engineering, University of Padova, Stradella S. Nicola 3, I-36100 Vicenza (Italy); Lazzarin, P.; Berto, F. [Department of Management and Engineering, University of Padova, Stradella S. Nicola 3, I-36100 Vicenza (Italy)

    2012-09-30

    Highlights: Black-Right-Pointing-Pointer Experimental determination of high cycle fatigue properties of EN-GJS-400. Black-Right-Pointing-Pointer Evaluation of the influence of chunky graphite morphology on fatigue life. Black-Right-Pointing-Pointer Metallurgical analysis and microstructural parameters determination. Black-Right-Pointing-Pointer Nodule counting and nodularity rating. - Abstract: This work deals with experimental determination of high cycle fatigue properties of EN-GJS-400 ductile cast iron containing chunky graphite. Constant amplitude axial tests were performed at room temperature under a nominal load ratio R = 0. In order to evaluate the influence of chunky graphite morphology on fatigue life, fatigue tests were carried out also on a second set of specimens without this microstructural defect. All samples were taken from the core of a large casting component. Metallurgical analyses were performed on all the samples and some important microstructural parameters (nodule count and nodularity rating, among others) were measured and compared. It was found that a mean content of 40% of chunky graphite in the microstructure (with respect to total graphite content) does not influence significantly the fatigue strength properties of the analysed cast iron. Such result was attributed to the presence of microporosity detected on the surface fracture of the specimens by means of electron scanning microscope.

  11. Thermal analysis of ductile iron in thin walled casting

    Directory of Open Access Journals (Sweden)

    M. Górny

    2007-12-01

    Full Text Available Hypereutectic ductile iron was cast in self hardening moulding sand to produce castings with the shape of Archimedes spirals and with wall thickness of 1, 2 and 3 mm. Inmould technique was used to produce thin wall ductile iron (TWDI. In this work it has been carried out thermal analysis in spiral with 3 mm wall thickness. The present work provides results of thermal analysis, that are initial temperature of metal in mould cavity, velocity of metal stream as well as solidification time. Measurement of temperature shows that there is essential its drop during filling of mould cavity and amounts 230 oC for distance 700 mm from the beginning of spiral. On the basic on first derivative of temperature versus time characteristic solidification points were distinguish, namely solidification of primary graphite, austenite dendrite and eutectic. Experimental measurements of temperature drop during filling of mould cavity along with microscopic examinations of castings structure can be used to verify computer modeling and simulation of fluid flow and thermal field in TWDI.

  12. Study of Al/cast iron interface and graphite behavior

    Directory of Open Access Journals (Sweden)

    Akbarifar M.

    2017-01-01

    Full Text Available The interface characteristics of aluminum/cast iron bimetals produced by compound casting were investigated. Aluminum melt was poured into molds, at 700°C and 750°C, around cylindrical cast iron bars having melt-to-solid volume ratios (Vm/Vs of 3, 5 and 8, respectively. Microscopic observations showed that a reaction layer may form at the interface. This layer is composed of Fe2Al5 intermetallic which has been formed initially at the notches of the insert’s surface after making contact with the molten metal. The thickness of the interaction layer varied from 5μm, for the sample produced at 700°C and 3 Vm/Vs, up to 20μm for the sample poured at 750°C and 8 Vm/Vs. Microstructural analysis showed that increasing of the temperature and the melt-to-solid (m/s volume ratio leads to the formation of a thicker and more uniform intermetallic layer. Microhardness of the Fe2Al5 compound was measured 824 HV. A mechanism is suggested for the nucleation and growth of this intermetallic layer and also encapsulation of the flake graphite at the interface of two metals. It seems that the thermal and chemical situation at the interface of two metals, leads to an acceptable wettability of the graphite by molten aluminum.

  13. The effect of high-frequencies loading on the fatigue cracking of nodular cast iron

    Directory of Open Access Journals (Sweden)

    R. Ulewicz

    2017-01-01

    Full Text Available The article presents the results of fatigue tests using high-frequency loading of nodular cast iron. Nodular cast iron GJS-500-7, GJS-600-3 and cast iron ADI with a tensile strength of Rm = 1 125 MPa were used for the tests. The fatigue tests were conducted on a resonance testing machine. For the cast iron grades under investigation, fatigue characteristics in high and ultra-high-cycle regions were experimentally determined. After the completion of the tests, the fractographic analysis of fatigue fractures was made with the aim of determining the fatigue crack initiation location and the fracture mechanism.

  14. Effect of Heat Treatment on Mechanical Property of High Cr-W Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Liu Jianping; Li Lixia

    2007-01-01

    The microstructure of high Cr-W cast iron after heat treatment were analyzed, and the effect of various heat treatment temperature and time on mechanical properties of high Cr-W cast iron were studied, and the best process parameter of heat treatment was provided in this paper. The results show that the heat treatment can improve the mechanical property of high Cr-W cast iron, and higher synthetic mechanical property of high Cr-W cast iron can be obtained when treated with normalization at 980℃ for 2h and tempered at 400℃ for 2h.

  15. Multiphysics and multiscale modelling of ductile cast iron solidification

    Directory of Open Access Journals (Sweden)

    D. Gurgul

    2010-01-01

    Full Text Available The presented model of ductile cast iron solidification is a typical sample of multiphysics and multiscale engineering system. This model takes into consideration the different time and spatial scales of accounted phenomenon of microstructure formation: heat diffusion, components mass diffusion in the liquid and solid phases, thermodynamic of phase transformation under the condition of inhomogeneous chemical composition of growing and vanishing phases, phase interface kinetics and grains nucleation.The results of two-dimensional modelling of the microstructure formation in the ductile cast iron (so called - Ductile Iron - DI are pre-sented. The cellular automaton model (CA was used for the simulation. Six states of CA cells were adopted to three phases above men-tioned (liquid, austenite and graphite and to three two-phase interfaces. For the modelling of concentration and temperature fields the numerical solution was used. The parabolic nonlinear differential equa-tions with a source term were solved by using the finite difference method and explicit scheme. The overlapping lattices with the same spatial step were used for the concentration field modelling and for the CA. The time scale of the temperature field for this lattice is about 104 times shorter. Due to above reasons the another lattice was used with a multiple spatial step and the same time step.

  16. Identification Trial of Crystallization Parameters of Modified Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2007-07-01

    Full Text Available In the paper results of researches of abrasion-resisting chromium cast iron inoculated with boron carbide B4C primary crystallization are presented. The main aim of work was make an attempt to identification of crystallization parameters that changed in reason of inoculation. Essential primary crystallization parameters, with the help of which, will be possible to evaluate the inoculation capacity were searched. It was found that in the result of inoculant actions characteristic temperatures were changed and time of primary crystallization was decreased. For tests the new broadened Derivative Thermal Analysis method, in which three samples with different solidification module were applied, was used. Thanks to this inoculation capacity in casts with significant diversified self-cooling ranges was possible to observe.

  17. Cast iron-base alloy for cylinder/regenerator housing

    Science.gov (United States)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  18. Physical Simulation of Investment Casting of Complex Shape Parts

    Science.gov (United States)

    Rahimian, Mehdi; Milenkovic, Srdjan; Maestro, Laura; De Azua, Aitor Eguidazu Ruiz; Sabirov, Ilchat

    2015-05-01

    Development of investment casting process has been a challenge for manufacturers of complex shape parts. Numerous experimental casting trials are typically carried out to determine the optimum casting parameters for fabrication of high-quality products. In this work, it is demonstrated that physical simulation of investment casting can successfully predict microstructure and hardness in as-cast complex shape parts. The physical simulation tool consists of a thermal model and melting/solidification experiments in thermo-mechanical simulator. The thermal model is employed to predict local cooling rate during solidification at each point of a casting. Melting/solidification experiments are carried out under controlled cooling rates estimated by the thermal model. Microstructural and mechanical characterization of the solidified specimens is performed; the obtained results predict the local microstructure and mechanical properties of the casting. This concept is applied to investment casting of complex shape nozzle guide vanes from Mar-M247 Ni-based superalloy. Experimental casting trials are performed and the outcomes of physical simulation tool are validated against experimental results. It is shown that phase composition, secondary dendrite arm spacing, grain size, γ/ γ' eutectic size and volume fraction, size and shape of carbide particles, and local microhardness can be predicted at each point of the casting via physical simulation.

  19. Primary and secondary crystallization of modified hypoeutectic chromium cast iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2010-04-01

    Full Text Available The paper presents investigations of crystallization of modified hypoeutectic wear resistant chromium cast iron which contains carbon about 2% and chromium on three levels (12%, 18% and 25%. Three substances were applied to the modification ( boron carbide (B4C, ferroniobium (FeNb and mixture of ferroniobium and mischmetal (RE. The investigations of crystallization were conducted the DTA method in DTA-C and DTA-Is testers. The influence on the course of the process of primary and secondary crystallization was observed.

  20. Nondestructive Evaluation of the Austempered Ductile Cast Irons

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S. S.; Lee, S. K. [Korea Standards Research Institute, Daejeon (Korea, Republic of)

    1989-05-15

    Austempered ductile cast iron (ADI) which has been recently developed shows good mechanical properties. These properties are related to the microstructure which is greatly affected by processing variables such as austempering time and temperature. In this study, the relationships between mechanical properties from impact test, and hardness test and the results from ultrasonic velocity measurement and electrical resistivity measurement are studied on the ADI samples which are heat treated at different austempering temperature and time. From the results, we conclude the followings. The ultrasonic velocity measurement could be used for the study of austempering reaction mechanism. The electrical resistivity measurement could be used as quality assurance technique for the ADI

  1. Optimization of casting defects analysis with supply chain in cast iron foundry process

    Directory of Open Access Journals (Sweden)

    C. Narayanaswamy

    2016-10-01

    Full Text Available Some of the foundries are in need of meeting production targets and due to the urgency they ignore the rejections. The objective of this paper is to analyze the various defects, [1] from molding process in a cast iron foundry. The Failure Mode Effects Analysis (FMEA in quality control [2-6] with suitable supply chain for mold making process considering rejection rates are identified and analyzed in terms of Risk Priority Number (RPN to prioritize the attention for each of the problem. The optimum levels of selected parameters [7] are obtained in this analysis.

  2. The forty years of vermicular graphite cast iron development in China (PartⅠ

    Directory of Open Access Journals (Sweden)

    CHEN Zheng-de

    2007-05-01

    Full Text Available In China, the research and development of vermicular graphite cast iron (VGCI as a new type of engineering material, were started in the same period as in other developed countries; however, its actual industrial application was even earlier. In China, the deep and intensive studies on VGCI began as early as the 1960s. According to the incomplete statistics to date, more than 600 papers on VGCI have been published by Chinese researchers and scholars at national and international conferences, and in technical journals. More than ten types of production methods and more than thirty types of treatment alloy have been studied. Formulae for calculating the critical addition of treatment alloy required to produce VGCI have been put forward, and mechanisms for explaining the formation of dross during treatment were brought forward. The casting properties, metallographic structure, mechanical and physical properties and machining performance of VGCI, as well as the relationships between them, have all been studied in detail. The Chinese Standards for VGCI and VGCI metallographic structure have been issued. In China, the primary crystallization of VGCI has been studied by many researchers and scholars. The properties of VGCI can be improved by heat treatment and addition of alloying elements enabling its applications to be further expanded. Hundreds of kinds of VGCI castings have been produced and used in vehicles, engines, mining equipment, metallurgical products serviced under alternating thermal load, machinery, hydraulic components, textile machine parts and military applications. The heaviest VGCI casting produced is 38 tons and the lightest is only 1 kg. Currently, the annual production of the VGCI in China is about 200 000 tons. The majority of castings are made from cupola iron without pre-treatment, however, they are also produced from electric furnaces and by duplex melting from cupolaelectric furnaces or blast furnace-electric furnace

  3. The forty years of vermicular graphite cast iron development in China

    Institute of Scientific and Technical Information of China (English)

    QIU han-quan; CHEN Zheng-de

    2007-01-01

    In China, the research and development of vermicular graphite cast iron (VGCI) as a new type of engineering material, were started in the same period as in other developed countries; however, its actual industrial application was even earlier. In China, the deep and intensive studies on VGCI began as early as the 1960s. According to the incomplete statistics to date, more than 600 papers on VGCI have been published by Chinese researchers and scholars at national and international conferences, and in technical journals. More than ten types of production methods and more than thirty types of treatment alloy have been studied. Formulae for calculating the critical addition of treatment alloy required to produce VGCI have been put forward, and mechanisms for explaining the formation of dross during treatment were brought forward. The casting properties, metallographic structure, mechanical and physical properties and machining performance of VGCI, as well as the relationships between them, have all been studied in detail. The Chinese Standards for VGCI and VGCI metallographic structure have been issued. In China, the primary crystallization of VGCI has been studied by many researchers and scholars. The properties of VGCI can be improved by heat treatment and addition of alloying elements enabling its applications to be further expanded. Hundreds of kinds of VGCI castings have been produced and used in vehicles, engines,mining equipment, metallurgical products serviced under alternating thermal load, machinery, hydraulic components, textile machine parts and military applications. The heaviest VGCI casting produced is 38 tons and the lightest is only 1 kg.Currently, the annual production of the VGCI in China is about 200 000 tons. The majority of castings are made from cupola iron without pre-treatment, however, they are also produced from electric furnaces and by duplex melting from cupolaelectric furnaces or blast furnace-electric furnace. Examples of typical

  4. In-situ surface hardening of cast iron by surface layer metallurgy

    Energy Technology Data Exchange (ETDEWEB)

    Fischer, Sebastian F., E-mail: s.fischer@gi.rwth-aachen.de [Foundry Institute, RWTH Aachen University, Intzestraße 5, 52072 Aachen (Germany); Muschna, Stefan, E-mail: smuschna@yahoo.de [Foundry Institute, RWTH Aachen University, Intzestraße 5, 52072 Aachen (Germany); Bührig-Polaczek, Andreas, E-mail: sekretariat@gi.rwth-aachen.de [Foundry Institute, RWTH Aachen University, Intzestraße 5, 52072 Aachen (Germany); Bünck, Matthias, E-mail: m.buenck@access-techcenter.de [Access e.V., Intzestraße 5, 52072 Aachen (Germany)

    2014-10-06

    Abrasive wear is a serious problem in many cast iron castings used in industry. To minimize failure and repair of these components, different strategies exist to improve their surface microhardness thus enhancing their wear resistance. However, most of these methods lead to very brittle and/or expensive castings. In the current work a new method for surface hardening is presented which utilizes surface layer metallurgy to generate in-situ a boron-enriched white cast iron surface layer with a high microhardness on a gray cast iron casting. To do this, sand molds are coated with a ferroboron suspension and cast with a cast iron melt. After solidification, a 100–900 µm thick layer of boron-enriched ledeburite is formed on the surface of the casting which produces an increase in the average microhardness from 284 HV{sub 0.1}±52 HV{sub 0.1} to 505 HV{sub 0.1}±87 HV{sub 0.1}. Analyses of the samples' core reveal a typical cast iron microstructure which leads to the conclusion that the coating mainly affects the castings' surface. By varying the grain size of the ferroboron powder in the coatings, it is shown that a powder size ≤100 µm is most suitable to create a boron-enriched ledeburite surface layer possessing high hardness values.

  5. Improving friction performance of cast iron by laser shock peening

    Science.gov (United States)

    Feng, Xu; Zhou, Jianzhong; Huang, Shu; Sheng, Jie; Mei, Yufen; Zhou, Hongda

    2015-05-01

    According to different purpose, some high or low friction coefficient of the material surface is required. In this study, micro-dent texture was fabricated on cast iron specimens by a set of laser shock peening (LSP) experiments under different laser energy, with different patterns of micro dimples in terms of the depth over diameter. The mechanism of LSP was discussed and surface morphology of the micro dimples were investigated by utilizing a Keyence KS-1100 3D optical surface profilometer. The tests under the conditions of dry and lubricating sliding friction were accomplished on the UMT-2 apparatus. The performance of treated samples during friction and wear tests were characterized and analyzed. Based on theoretical analysis and experimental study, friction performance of textured and untextured samples were studied and compared. Morphological characteristics were observed by scanning electron microscope (SEM) and compared after friction tests under dry condition. The results showed that friction coefficient of textured samples were obvious changed than smooth samples. It can be seen that LSP is an effective way to improve the friction performance of cast iron by fabricating high quality micro dimples on its surface, no matter what kind of engineering application mentioned in this paper.

  6. Graphite Nodule and Cell Count in Cast Iron

    Directory of Open Access Journals (Sweden)

    E Fraś

    2007-07-01

    Full Text Available In this work, a model is proposed for heterogeneous nucleation on substrates whose size distribution can be described by the Weibull statistics. It is found that the nuclei density, Nnuc can be given in terms of the maximum undercooling, ΔTm by Nnuc = Ns exp(-b/ΔTm; where Ns is the density of nucleation sites in the melt and b is the nucleation coefficient (b > 0 . When nucleation occurs on all the possible substrates, the graphite nodule density, NV,n or eutectic cell density NV after solidification equals Ns. In this work, measurements of NV,n and NV values were carried out on experimental nodular and flake graphite iron castings processed under various inoculation conditions. The volumetric nodule NV,,n or graphite eutectic cell NV count, were estimated from the area nodule count, NA,n or eutectic cell count NA on polished cast iron surface sections by stereological means. In addition, maximum undercoolings, ΔTm were measured using thermal analysis. The experimental outcome indicates that volumetric nodule NV,n or graphite eutectic cell NV count can be properly described by the proposed expression NV,,n = NV = Ns exp(-b/ΔTm. Moreover, the Ns and b values were experimentally determined. In particular, the proposed model suggests that the size distribution of nucleation sites is exponential in nature.

  7. Structure of ductile iron in thin walled castings

    Directory of Open Access Journals (Sweden)

    M. Górny

    2007-12-01

    Full Text Available It this work it has been shown that it is possible to produce thin wall ductile iron (TWDI castings with considerably length using Archimedes spiral with wall thickness of 1, 2 and 3 mm. Inmould technique was used to produce TWDI. It has been estimated castability and metallographic investigations were made using different moulding materials. From castability measurements result that it is possible to obtain thin wall ductile iron castings with wall thickness down to 1 mm with castability of 200 mm. Using mould with small ability to absorb heat castability increases twice. At wall thickness equal 3 mm castability reaches 1000 mm and using LDASC sand its value increases to over 1500 mm. Structure parameters for different wall thickness and moulding materials (graphite nodule count, ferrite and cementite fraction are plotted versus distance from the beginning of spiral. It is shown strong influence of LDASC sand (material with small ability to absorb heat on structure parameters (NF, Vf i VC revealing gradient character of TWDI.

  8. Study on heat treatment blister of squeeze casting parts

    Institute of Scientific and Technical Information of China (English)

    TONG Wen-jun; QI Lin; QI Pi-xiang

    2007-01-01

    Heat treatment blister is one of the common defects found in squeeze casting parts, which is related to squeeze mode, process and mold. For direct squeeze-casting parts, solution heat treatment can be performed smoothly as long as oil-based paint is not used and air exhaust is well arranged. For indirect squeeze casting parts,solution heat treatment can also be applied when additional factors are taken into consideration, including well designed internal feeding system and strictly controlled liquid metal filling velocity to prevent from inclusions.

  9. The role of graphite morphology and matrix structure on low frequency thermal cycling of cast irons

    Indian Academy of Sciences (India)

    S Y Buni; N Raman; S Seshan

    2004-02-01

    Low frequency thermal cycling tests were carried out on four types of cast iron (viz., austempered ductile iron, pearlitic ductile iron, compacted/vermicular graphite iron and grey cast iron) at predetermined ranges of thermal cycling temperatures. The specimens were unconstrained. Results show that austempered ductile iron has the highest thermal cycling resistance, followed by pearlitic ductile iron and compacted graphite iron, while grey cast iron exhibits the lowest resistance. Microstructural analysis of test specimens subjected to thermal cycling indicates that matrix decomposition and grain growth are responsible for the reduction in hardness while graphite oxidation, de-cohesion and grain boundary separation are responsible for the reduction in the modulus of elasticity upon thermal cycling.

  10. Microstructure and Property of Hypereutectic High Chromium Cast Iron Prepared by Slope Cooling Body-Centrifugal Casting Method

    Institute of Scientific and Technical Information of China (English)

    Zhifu HUANG; Jiandong XING; Anfeng ZHANG

    2006-01-01

    In this paper, the ring-type ingot of hypereutectic high Cr cast iron was obtained by slope cooling bodycentrifugal casting method (SC-CCM), and its microstructure and impact toughness were investigated, respectively. The results indicated that, first, the primary carbides in the microstructure are prominently finer than those in the hypereutectic high Cr cast iron prepared by conventional casting method. Second, in the ring-type ingot, the primary carbides near radial outer field are finer than those near radial inner field; furthermore, there is dividing field in the microstructure. Finally, the impact toughness values of the specimens impacted on the radial outer face and on the radial inner face are improved respectively about 36% and 138%more than that of the hypereutectic high Cr one prepared by conventional casting method.

  11. Feasibility and practice of nodular iron casting feeder-less production

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The volumetric changes of castings and dimension changes of mould cavity occurring during liquid cooling and solidification of nodular iron castings were described. The feasibility and prerequisites to realize feeder-less production of nodular iron castings was analyzed and proved with practical examples. It was pointed out that the feeder-less foundry method is by no means a feeding-less method, and it was emphasized that adopting high carbon equivalent, high rigidity mould, simultaneous and synchronous solidification, and intensifying cooling capacity of the mould to increase feeding effect of the gating system are important to successfully realize feeder-less production of nodular iron castings.

  12. Feasibility and practice of nodular iron casting feeder-less production

    Directory of Open Access Journals (Sweden)

    ZHOU Gen

    2006-02-01

    Full Text Available The volumetric changes of castings and dimension changes of mould cavity occurring during liquid cooling and solidification of nodular iron castings were described. The feasibility and prerequisites to realize feeder-less production of nodular iron castings was analyzed and proved with practical examples. It was pointed out that the feeder-less foundry method is by no means a feeding-less method, and it was emphasized that adopting high carbon equivalent, high rigidity mould, simultaneous and synchronous solidification, and intensifying cooling capacity of the mould to increase feeding effect of the gating system are important to successfully realize feeder-less production of nodular iron castings.

  13. Chemical Degradation of the Cathodic Electrical Contact Between Carbon and Cast Iron in Aluminum Production Cells

    Science.gov (United States)

    Brassard, Martin; Désilets, Martin; Soucy, Gervais; Bilodeau, Jean-François; Forté, Martin

    2017-02-01

    The cathodic carbon to cast iron electrical contact degradation is one of the factors to consider in the cathode voltage drop (CVD) increase over the lifetime of aluminum production cells. Lab-scale experiments were carried out to study the cast iron to carbon interface chemical degradation and the impact of important cell parameters like temperature and bath chemistry. Laboratory degradation results were compared with industrial samples. A thermoelectric Ansys numerical model was then used to predict the effect of cast iron surface degradation over CVD. Results show that the aluminum formation on the cast iron surface and its subsequent diffusion creates an immiscible mixture of Fe-Al metal alloy and electrolytic bath. Disparities were also observed between industrial samples taken from two different technologies, suggesting that the degradation can be slowed down. Thermoelectric calculations finally revealed that the impact of the contact resistance augmentation is by far greater than the cast iron degradation.

  14. Statistical fatigue properties of ductile cast irons; Kyujo kokuen chutetsu no hiro kyodo no tokeiteki seishitsu

    Energy Technology Data Exchange (ETDEWEB)

    Hasegawa, N.; Nishikawa, Y.; Inaba, K. [Gifu University, Gifu (Japan). Faculty of Engineering; Fukuyama, K. [Gifu Prefectural Police Headquarters, Gifu (Japan)

    1995-09-15

    Rotating bending fatigue tests of smooth specimens were carried out at room temperature on a pearlitic ductile cast iron (PDI) and austempered ductile cast iron (ADI). No significant difference due to sampling position from cast blocks in both materials was found in fatigue limit and fatigue life distribution. Then, the statistical fatigue properties of ferritic (FDI), ferritic/pearlitic (FPDI), pearlitic and austempered ductile cast irons were investigated. The fatigue life distributions of all ductile irons were well represented by the three parameter Weibull distribution modified by the saturated probability of failure. The shape parameters of FDI, FPDI and PDI were in proportion to {sigma}/{sigma}w independent on micro structure, while the shape parameters of both stress levels in ADI were smaller than unity. The fatigue strength of ADI was highest, but the scatter of fatigue life was largest among the all cast irons. 13 refs., 15 figs., 7 tabs.

  15. Development of a manufacturing technology of compacted graphite iron castings from a cupola furnace

    Directory of Open Access Journals (Sweden)

    O. Bouska

    2012-01-01

    Full Text Available Compacted graphite iron, also known as vermicular cast iron or semiductile cast iron is a modern material, the production of which is increasing globaly. Recently this material has been very often used in automotive industry. This paper reviews some findigs gained during the development of the manufacturing technology of compacted graphite iron under the conditions in Slévárna Heunisch Brno, Ltd. The new technology assumes usage of cupola furnace for melting and is beeing developed for production of castings weighing up to 300 kilograms poured into bentonite sand moulds.

  16. 75 FR 54595 - Certain Iron Construction Castings From Brazil, Canada, and the People's Republic of China: Final...

    Science.gov (United States)

    2010-09-08

    ... International Trade Administration Certain Iron Construction Castings From Brazil, Canada, and the People's... duty orders on certain iron construction castings from Brazil, Canada, and the People's Republic of... initiation of the sunset reviews of the antidumping duty orders\\1\\ on certain iron construction castings...

  17. 78 FR 72639 - Non-Malleable Cast Iron Pipe Fittings From the People's Republic of China: Final Results of the...

    Science.gov (United States)

    2013-12-03

    ... International Trade Administration Non-Malleable Cast Iron Pipe Fittings From the People's Republic of China... sunset review of the antidumping duty order on non-malleable cast iron pipe fittings from the People's... expedited (120-day) sunset review of the antidumping duty order on non-malleable cast iron pipe...

  18. 75 FR 75964 - Non-Malleable Cast Iron Pipe Fittings From the People's Republic of China: Extension of Time...

    Science.gov (United States)

    2010-12-07

    ... International Trade Administration Non-Malleable Cast Iron Pipe Fittings From the People's Republic of China... administrative review of the antidumping duty order on non-malleable cast iron pipe fittings from the People's... the administrative review of non-malleable cast iron pipe fittings from the PRC within the time...

  19. 78 FR 39321 - Non-Malleable Cast Iron Pipe Fittings From China Institution of a Five-Year Review

    Science.gov (United States)

    2013-07-01

    ...-Malleable Cast Iron Pipe Fittings From China Institution of a Five-Year Review AGENCY: United States... determine whether revocation of the antidumping duty order on non-malleable cast iron pipe fittings from..., the Department of Commerce issued an antidumping duty order on imports of non-malleable cast iron...

  20. 75 FR 10216 - Malleable Cast Iron Pipe Fittings from the People's Republic of China: Notice of Rescission of...

    Science.gov (United States)

    2010-03-05

    ... Cast Iron Pipe Fittings from the People's Republic of China: Notice of Rescission of the 2008-2009... review of the antidumping duty order on malleable cast iron pipe fittings from the People's Republic of... antidumping duty order on malleable cast iron pipe fittings from the PRC. See Initiation of Antidumping...

  1. Fiber laser cladding of nickel-based alloy on cast iron

    Science.gov (United States)

    Arias-González, F.; del Val, J.; Comesaña, R.; Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2016-06-01

    Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based coating obtained presents a significantly superior hardness than cast iron.

  2. Anodic Dissolution of Spheroidal Graphite Cast Iron with Different Pearlite Areas in Sulfuric Acid Solutions

    Directory of Open Access Journals (Sweden)

    Yoshikazu Miyata

    2013-01-01

    Full Text Available The rate equation of anodic dissolution reaction of spheroidal graphite cast iron in sulfuric acid solutions at 298 K has been studied. The cast irons have different areas of pearlite. The anodic Tafel slope of 0.043 V decade−1 and the reaction order with respect to the hydroxyl ion activity of 1 are obtained by the linear potential sweep technique. The anodic current density does not depend on the area of pearlite. There is no difference in the anodic dissolution reaction mechanisms between pure iron and spheroidal graphite cast iron. The anodic current density of the cast iron is higher than that of the pure iron.

  3. Chromium and copper influence on the nodular cast iron with carbides microstructure

    Directory of Open Access Journals (Sweden)

    G. Gumienny

    2010-10-01

    Full Text Available In this paper chromium to 1,00% and copper to 1,50% influence at constant molybdenum content of about 1,50% on the nodular cast ironwith carbides microstructure has been presented. It was found, that as a result of synergic addition of above-mentioned elements there isthe possibility obtaining an ausferrite in nodular cast iron with carbides castings. Conditions have been given, when in nodular cast iron with carbides at cooling at first in the form, then air-cooling austenite transformation to upper bainite, its mixture with lower bainite, martensite or ausferrite takes place. Transformations proceed during cooling and the crystallization of cast iron have been determined and the casting hardness has been presented.

  4. Vermicular cast iron production in the “Inmold” technology (in the Metalpol casting house and the assessment of its thermal fatigue resistance

    Directory of Open Access Journals (Sweden)

    J. Zych

    2011-07-01

    Full Text Available The method of obtaining the vermicular cast iron in the “Inmold” technology and the results of the thermal fatigue investigations, are presented in the paper. The influence of the maximum cycle temperature (Tmax on the thermal fatigue resistance was examined by means of the L.F. Coffin method. The cast iron structure change caused by the thermal fatigue is presented in the paper. When the vermicular cast iron is subjected to the thermal fatigue the matrix ferritisation occurs, which leads to the strength, Rm., decrease. The heating process of the vermicular cast iron is slower as compared to the spheroidal cast iron, whereas the cooling process is faster. Under the same conditions of heat exchanging the vermicular cast iron is heated to a much lower temperature than the spheroidal one. Together with the maximum heating temperature increase the thermal fatigue resistance decreases.

  5. CHANGE OF CONNECTION BETWEEN MAGNETIC PARAMETERS OF CAST IRON IN COMPARISON WITH STEEL UNDER INFLUENCE OF INTERNAL DEMAGNETIZATION

    Directory of Open Access Journals (Sweden)

    S. G. Sandomirsky

    2014-01-01

    Full Text Available Connection of maximum magnetic permeability µm of cast irons with coercive force Нс and residual magnetism Мr is established in all size of changing of the magnetic characteristics of cast iron. Differences of this connection for steels and cast irons are revealed. Formula for calculation µm of steels by Нс and Мr is corrected for calculation µm of cast irons. As a result of correction the calculation error of cast irons µm is diminished. The results can be used in magnetic structural analysis instead of labor-consuming measurement µm.

  6. INVESTIGATION OF EFFICIENCY OF GRAY CAST IRON GRAPHITIZING MODIFICATION BY DISPERSION-FILLED CONSUMABLE PATTERN

    Directory of Open Access Journals (Sweden)

    I. A. Nebozhak

    2015-01-01

    Full Text Available The key criteria of the process of graphitizing modification of matrix melt silicon concentration and silicon assimilation evaluated were on samples of gray cast iron grade СЧ20 State Standard 1412-85. These criteria of evaluation on the structure and properties of casting ingots proved an efficiency of intra-mold modification of molten gray cast iron by dispersed ferrosilicon grade ФС75 State Standard 1415-93 (ISO 5445-80 using lost-foam casting (LFC-process.

  7. Surface Graphite Degeneration in Ductile Iron Castings for Resin Molds

    Institute of Scientific and Technical Information of China (English)

    Iulian Riposan; Mihai Chisamera; Stelian Stan; Torbjorn Skaland

    2008-01-01

    The objective of this paper is to review the factors influencing the formation of degenerated graph-ite layers on the surfaces of ductile iron castings for chemical rosins-acid molding and coro-making systems and how to reduce this defect. In the rosin mold technique the sulphur in the P-toluol sulphonic acid (PTSA),usually used as the hardener, has been identified as one factor causing graphite degeneration at the metal-mold interface. Less than 0.15% S in the mold (or even less than 0.07% S) can reduce the surface layer depth. Oxygen may also have an effect, especially for sulphur containing systems with turbulent flows in the mold, water-bearing no-bake binder systems, Mg-Silica reactions, or dross formation conditions. Despite the lower level of nitrogen in the iron melt after magnesium treatment (less than 90 ppm), nitrogen bearing res-ins have a profound effect on the frequency and severity of surface pinholes, but a limited influence on sur-face graphite degeneration.

  8. Role of the preliminary heat treatment in anisothermic eutectoid change of the cast iron

    Directory of Open Access Journals (Sweden)

    T. Szykowny

    2011-07-01

    Full Text Available Preliminary heat treatment, preceding continuous cooling of the iron casting, assumed in the research, complies with the applied in prac- tice single normalization, double normalization or normalization with slow cooling. In each of these cases continuous cast iron cooling has been begun from the same temperature 925°C. CCT diagrams have been made with use of metallographic method. The mechanism, kinet- ics and the final structure of eutectoid change of the cast iron after such treatment have been traced.

  9. Comparative aspects about the studying methods of cast irons machinability, based on the tool wear

    Science.gov (United States)

    Carausu, C.; Pruteanu, O.

    2016-08-01

    The paper presents some considerations of the authors, regarding the studying methods of the cast irons machinability, based on the tools wear on drilling operations. Are described the conditions in which the experimental researches were conducted, intended to offer an overview on drilling machinability of some cast irons categories. It is presented a comparison between long-term methods and short-term methods, for determining the optimal speed chipping of a grey cast iron with lamellar graphite, with average values of tensile strength. Are described: the research methodology, obtained results and conclusions drawn after the results analysis.

  10. Low-gravity solidification of cast iron and space technology applications

    Science.gov (United States)

    Graham, J. A.

    1984-01-01

    Two types of analyses relating to cast iron solidification were conducted. A theoretical analysis using a computer to predict the cooling versus time relationship throughout the test specimen was performed. Tests were also conducted in a ground-based laboratory to generate a cooling time curve for cast iron. In addition, cast iron was cooled through the solidification period on a KC-135 and an F-104 aircraft while these aircraft were going through a period of low gravity. Future subjects for low gravity tests are enumerated.

  11. Identification of a cast iron alloy containing nonstrategic elements

    Science.gov (United States)

    Cooper, C. V.; Anton, D. L.; Lemkey, F. D.; Nowotny, H.; Bailey, R. S.; Favrow, L. H.; Smeggil, J. G.; Snow, D. B.

    1989-01-01

    A program was performed to address the mechanical and environmental needs of Stirling engine heater head and regenerator housing components, while reducing the dependence on strategic materials. An alloy was developed which contained no strategic elemental additions per se. The base is iron with additions of manganese, molybdenum, carbon, silicon, niobium, and ferro-chromium. Such an alloy should be producible on a large scale at very low cost. The resulting alloy, designated as NASAUT 4G-Al, contained 15 Mn, 15 Cr, 2 Mo, 1.5 C, 1.0 Si, 1.0 Nb (in weight percent) with a balance of Fe. This alloy was optimized for chemistry, based upon tensile strength, creep-rupture strength, fracture behavior, and fatigue resistance up to 800 C. Alloys were also tested for environmental compatibility. The microstructure and mechanic properties (including hardness) were assessed in the as-cast condition and following several heat treatments, including one designed to simulate a required braze cycle. The alloy was fabricated and characterized in the form of both equiaxed and columnar-grained castings. The columnar grains were produced by directional solidification, and the properties were characterized in both the longitudinal and transverse orientations. The NASAUT 4G-Al alloy was found to be good in cyclic-oxidation resistance and excellent in both hydrogen and hot-corrosion resistance, especially in comparison to the baseline XF-818 alloy. The mechanical properties of yield strength, stress-rupture life, high-cycle-fatigue resistance, and low-cycle-fatigue resistance were good to excellent in comparison to the current alloy for this application, HS-31 (X-40), with precise results depending in a complex manner on grain orientation and temperature. If required, the ductility could be improved by lowering the carbon content.

  12. Role of Titanium in Thin Wall Vermicular Graphite Iron Castings Production

    Directory of Open Access Journals (Sweden)

    M. Górny

    2013-04-01

    Full Text Available In this paper the effects of titanium addition in an amount up to 0.13 wt.% have been investigated to determine their effect on the microstructure and mechanical properties of Thin Wall Vermicular Graphite Iron Castings (TWVGI. The study was performed for thinwalled iron castings with 3-5 mm wall thickness and for the reference casting with 13 mm. Microstructural changes were evaluated by analyzing quantitative data sets obtained by image analyzer and also using scanning electron microscope (SEM. Metallographic examinations show that in thin-walled castings there is a significant impact of titanium addition to vermicular graphite formation. Thinwalled castings with vermicular graphite have a homogeneous structure, free of chills, and good mechanical properties. It may predispose them as a potential use as substitutes for aluminum alloy castings in diverse applications.

  13. Effect of molybdenum, vanadium, boron on mechanical properties of high chromium white cast iron in as-cast condition

    Science.gov (United States)

    Nurjaman, F.; Sumardi, S.; Shofi, A.; Aryati, M.; Suharno, B.

    2016-02-01

    In this experiment, the effect of the addition carbide forming elements on high chromium white cast iron, such as molybdenum, vanadium and boron on its mechanical properties and microstructure was investigated. The high chromium white cast iron was produced by casting process and formed in 50 mm size of grinding balls with several compositions. Characterization of these grinding balls was conducted by using some testing methods, such as: chemical and microstructure analysis, hardness, and impact test. From the results, the addition of molybdenum, vanadium, and boron on high chromium white cast iron provided a significant improvement on its hardness, but reduced its toughness. Molybdenum induced fully austenitic matrix and Mo2C formation among eutectic M7C3 carbide. Vanadium was dissolved in the matrix and carbide. While boron was played a role to form fine eutectic carbide. Grinding balls with 1.89 C-13.1 Cr-1.32 Mo-1.36 V-0.00051 B in as-cast condition had the highest hardness, which was caused by finer structure of eutectic carbide, needle like structure (upper bainite) matrix, and martensite on its carbide boundary.

  14. Examination of Cast Iron Material Properties by Means of the Nanoindentation Method

    Directory of Open Access Journals (Sweden)

    A. Trytek

    2012-12-01

    Full Text Available The paper presents results of examination of material parameters of cast iron with structure obtained under rapid resolidification conditions carried out by means of the nanoindentation method.

  15. TDA method application to austenite transformation in nodular cast iron with carbides assessment

    Directory of Open Access Journals (Sweden)

    G. Gumienny

    2011-07-01

    Full Text Available In this paper the possibility of TDA method using to austenite transformation in nodular cast iron with carbides assessment is presented. Studies were conducted on cast iron with about 2% molybdenum and 0,70% to 4,50% nickel. On diagrams, where TDA curves are pre- sented, on time axis a logarithmic scale was applied. It has not been used up to now. It was found, that during cooling and crystallization of cast iron in TDA probe, on the derivative curve there is a slight thermal effect from austenite to upper bainite or martensite transformation. Depending on nickel concentration austeniteupper bainite transformation start temperature changed (Bus, while MS temperature was independent of it. An influence of nickel on eutectic transformation temperature in nodular cast iron with carbides was determined too.

  16. INVESTIGATION OF PHYSICOCHEMICAL AND MECHANICAL CHARACTERISTICS OF STEEL AND CAST IRON CHIPS

    Directory of Open Access Journals (Sweden)

    O. M. Dyakonov

    2009-01-01

    Full Text Available The chemical and phase composition of steel and cast iron chips is studied, quantitative content of phases, including ferric oxides and other chemical elements chips, is determined.

  17. Structural Changes Under Heat Treatment of High-Strength Cast Iron with Globular Graphite

    Science.gov (United States)

    Tsukanov, V. V.; Ziza, A. I.; Mikhailov, M. S.; Tsyganko, L. K.; Shandyba, G. A.

    2016-11-01

    High-strength cast iron of grade VCh50 with globular graphite is studied after isothermal quenching in the bainitic and martensitic ranges. The mechanical properties of the iron and the hardness of its structural components are determined. The fine structure of the iron with bainitic and martensitic matrix is studied. The effect of the tempering temperature after the isothermal quenching on the hardness and structure of the iron is estimated.

  18. Wearing Quality of Austenitic, Duplex Cast Steel, Gray and Spheroidal Graphite Iron

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2012-04-01

    Full Text Available The current work presents the research results of abrasion wear and adhesive wear at rubbing and liquid friction of new austenitic, austenitic-ferritic (“duplex” cast steel and gray cast iron EN-GJL-250, spheroidal graphite iron EN-GJS-600-3, pearlitic with ledeburitic carbides and spheroidal graphite iron with ledeburitic carbides with a microstructure of the metal matrix: pearlitic, upper bainite, mixture of upper and lower bainite, martensitic with austenite, pearlitic-martensitic-bainitic-ausferritic obtained in the raw state. The wearing quality test was carried out on a specially designed and made bench. Resistance to abrasion wear was tested using sand paper P40. Resistance to adhesive wear was tested in interaction with steel C55 normalized, hardened and sulfonitrided. The liquid friction was obtained using CASTROL oil. It was stated that austenitic cast steel and “duplex” are characterized by a similar value of abrasion wear and adhesive wear at rubbing friction. The smallest decrease in mass was shown by the cast steel in interaction with the sulfonitrided steel C55. Austenitic cast steel and “duplex��� in different combinations of friction pairs have a higher wear quality than gray cast iron EN-GJL- 250 and spheroidal graphite iron EN-GJS-600-3. Austenitic cast steel and “duplex” are characterized by a lower wearing quality than the spheroidal graphite iron with bainitic-martensitic microstructure. In the adhesive wear test using CASTROL oil the tested cast steels and cast irons showed a small mass decrease within the range of 1÷2 mg.

  19. Influence of rare earths on shrinkage porosity in thin walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2009-01-01

    Ductile cast iron has been cast in test bars with thickness from 2 to 10 mm. The rare earth elements La and Ce have been added to some of the castings to evaluate their influence on microstructure and shrinkage tendency. Both La and Ce increased the graphite nodule count, especially for thickness...... the temperature T-1, which is controlled by the growth of off-eutectic austenite dendrites, increased the shrinkage tendency....

  20. Undercooling, nodule count and carbides in thin walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2008-01-01

    Ductile cast iron has been cast in plate thicknesses between 2 to 8 mm. The temperature has been measured during the solidification and the graphite nodule count and size distribution together with the type and amount of carbides have been analysed afterwards. Low nodule count gives higher...

  1. Influence of selected modifiers on crystallization curve of chromium cast iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2009-07-01

    Full Text Available In article was introduced the results of investigations of modified chromium cast iron crystallization process. It the cast iron about composition of basic elements C = 2,8 % and Cr = 18% was modified with five substances (boron carbide, ferrosilicon, ferrocalciumsilicon, ferroniobium and ferroniobium with ferrovanadium. Influence on course of primary and secondary crystallization process was observed. The investigations of crystallization was conducted DTA method in tester DTA - C.

  2. A new type of antifriction and wear resistant malleable cast iron

    Science.gov (United States)

    Davidov, S. V.; Gorlenko, A. O.

    2016-04-01

    There is developed a technology of malleable cast iron modification on the basis of complex chemical compound of surface-active elements and their solid solutions with other elements. Silicon high content in malleable cast iron helped to develop a power efficient technology of graphitizing annealing which has considerably lower annealing temperature and complete renunciation of the second graphitizing annealing stage at the expense of its change by controlled cooling up to ferrite structure or by air cooling for perlite structure.

  3. New Possibilities of Shaping the Surface Properties in Austempered Ductile Iron Castings

    OpenAIRE

    D. Myszka

    2013-01-01

    The paper presents recent developments concerning the formation of surface layer in austempered ductile iron castings. It was found thatthe traditional methods used to change the properties of the surface layer, i.e. the effect of protective atmosphere during austenitising or shot peening, are not fully satisfactory to meet the demands of commercial applications. Therefore, new ways to shape the surface layer and the surface properties of austempered ductile iron castings are searched for, to...

  4. Removal of arsenate and arsenite from aqueous solution by waste cast iron.

    Science.gov (United States)

    Choi, Nag-Choul; Kim, Song-Bae; Kim, Soon-Oh; Lee, Jae-Won; Park, Jun-Boum

    2012-01-01

    The removal of As(III) and As(V) from aqueous solution was investigated using waste cast iron, which is a byproduct of the iron casting process in foundries. Two types of waste cast iron were used in the experiment: grind precipitate dust (GPD) and cast iron shot (CIS). The X-ray diffraction analysis indicated the presence of Feo on GPD and CIS. Batch experiments were performed under different concentrations of As(III) and As(V) and at various initial pH levels. Results showed that waste cast iron was effective in the removal of arsenic. The adsorption isotherm study indicated that the Langmuir isotherm was better than the Freundlich isotherm at describing the experimental result. In the adsorption of both As(IH) and As(V), the adsorption capacity of GPD was greater than CIS, mainly due to the fact that GPD had higher surface area and weight percent of Fe than CIS. Results also indicated the removal of As(III) and As(V) by GPD and CIS was influenced by the initial solution pH, generally decreasing with increasing pH from 3.0 to 10.5. In addition, both GPD and CIS were more effective at the removal of As(III) than As(V) under given experimental conditions. This study demonstrates that waste cast iron has potential as a reactive material to treat wastewater and groundwater containing arsenic.

  5. Prevention of Porosity Formation and Other Effects of Gaseous Elements in Iron Castings

    Energy Technology Data Exchange (ETDEWEB)

    Albany Research Center

    2005-04-01

    Iron foundries have observed porosity primarily as interdendritic porosity in large freezing range alloys such as Ni-Hard I and hypoeutectic high Cr alloys or pinholes and fissure defects in gray and ductile irons. For most iron foundries, porosity problems occur sporadically, but even occasional outbreaks can be costly since even a very small amount of porosity can significantly reduce the mechanical properties of the castings. As a result when porosity is detected, the castings are scrapped and remelted, or when the porosity is undetected, defective parts are shipped to the consumer. Neither case is desirable. This project was designed to examine various factors contributing to the porosity formation in iron castings. Factors such as solubility of gases in liquid and solid iron alloys, surface tension of liquid iron alloys, and permeability of dendritic structures were investigated in terms of their effect on the porosity formation. A method was developed to predict how much nitrogen the molten alloy picks up from air after a given amount of holding time for a given melting practice. It was shown that small batches of iron melts in an induction furnace can end up with very high concentration of nitrogen (near solubility limit). Surface tension of liquid iron alloys was measured as a function of temperature. Effect of minor additions of S, Ti, and Al on the surface tension of liquid iron alloys was investigated. Up to 18% change in surface tension was detected by minor element additions. This translates to the same amount of change in gas pressure required in a bubble of a given size to keep the bubble stable. A new method was developed to measure the permeability of dendritic structures in situ. The innovative aspect of these experiments, with respect to previous interdendritic permeability measurements, was the fact that the dendritic structure was allowed to form in situ and was not cooled and re-heated for permeability tests. A permeability model was developed

  6. An innovative method for nondestructive analysis of cast iron artifacts at Hopewell Furnace National Historic Site, Pennsylvania

    Science.gov (United States)

    Sloto, Ronald A.; Martin f. Helmke,

    2014-01-01

    For this study, we sampled iron ore, cast iron furnace products, slag, soil, groundwater, streamflow, and streambed sediment. It was important for us to determine which trace metals from the smelted ore were incorporated into the cast iron in order to provide a complete picture of the fate of those metals. It was the only missing piece of information after all other media were sampled. Standard techniques were used to sample and analyze all media except cast iron. Standard techniques require collecting samples in the field, shipping them to a laboratory, and performing a destructive analysis. We needed a nonstandard approach for analysis of the cast iron artifacts.

  7. Iron melt flow in thin-walled sections using vertically parted moulds

    DEFF Research Database (Denmark)

    Larsen, Per; Tiedje, Niels

    2004-01-01

    Reducing the fuel consumption of vehicles can be done in many ways. A general way of doing it, is to reduce the weight as it is applicable together with all other means of saving fuel. Even though iron castings have been used in cars from the first car ever build, a big potential still exist...... for optimizing iron cast parts. To do so thin walled parts have to be used. I.e. flow in thin walled sections becomes important. Flow in plates with thicknesses from 2 to 4 mm have been investigated. It is shown that the main flow path can be changed even in such small thicknesses and that when conventional...

  8. Stable Eutectoid Transformation in Nodular Cast Iron: Modeling and Validation

    Science.gov (United States)

    Carazo, Fernando D.; Dardati, Patricia M.; Celentano, Diego J.; Godoy, Luis A.

    2017-01-01

    This paper presents a new microstructural model of the stable eutectoid transformation in a spheroidal cast iron. The model takes into account the nucleation and growth of ferrite grains and the growth of graphite spheroids. Different laws are assumed for the growth of both phases during and below the intercritical stable eutectoid. At a microstructural level, the initial conditions for the phase transformations are obtained from the microstructural simulation of solidification of the material, which considers the divorced eutectic and the subsequent growth of graphite spheroids up to the initiation of the stable eutectoid transformation. The temperature field is obtained by solving the energy equation by means of finite elements. The microstructural (phase change) and macrostructural (energy balance) models are coupled by a sequential multiscale procedure. Experimental validation of the model is achieved by comparison with measured values of fractions and radius of 2D view of ferrite grains. Agreement with such experiments indicates that the present model is capable of predicting ferrite phase fraction and grain size with reasonable accuracy.

  9. Cast iron deterioration with time in various aqueous salt solutions

    Indian Academy of Sciences (India)

    Rita Mehra; Aditi Soni

    2002-02-01

    The changes with time in the corrosion rate and corrosion current density on a cast iron electrode in various aqueous salt solutions have been carried out using total immersion test and potentiostatic polarization curves. The concentration of salts taken is expected to be present in potable water. The relative behaviour of these salts towards corrosion has also been studied, which is found to be different from previous studies. The total immersion test parameters viz. weight loss, corrosion rate as well as potentiostatic parameters, open circuit potential, corr, Tafel slopes, corrosion rate, have been calculated by standard methods. Besides these the relative increase in corrosion rate with time as well as the percentage to which corrosion rate should be decreased so as to provide protection towards corrosion have also been calculated. It was found that KCl and NaCl are major contributors than MnSO4, Pb(NO3)2, KI and KBr. The relative increase in corrosion is high in KBr, KI, NaNO3, CaCl2, and less in Pb(NO3)2, NaHCO3 and CaCO3 test solutions. For the reliability of results the data has been statistically analysed.

  10. Stable Eutectoid Transformation in Nodular Cast Iron: Modeling and Validation

    Science.gov (United States)

    Carazo, Fernando D.; Dardati, Patricia M.; Celentano, Diego J.; Godoy, Luis A.

    2016-10-01

    This paper presents a new microstructural model of the stable eutectoid transformation in a spheroidal cast iron. The model takes into account the nucleation and growth of ferrite grains and the growth of graphite spheroids. Different laws are assumed for the growth of both phases during and below the intercritical stable eutectoid. At a microstructural level, the initial conditions for the phase transformations are obtained from the microstructural simulation of solidification of the material, which considers the divorced eutectic and the subsequent growth of graphite spheroids up to the initiation of the stable eutectoid transformation. The temperature field is obtained by solving the energy equation by means of finite elements. The microstructural (phase change) and macrostructural (energy balance) models are coupled by a sequential multiscale procedure. Experimental validation of the model is achieved by comparison with measured values of fractions and radius of 2D view of ferrite grains. Agreement with such experiments indicates that the present model is capable of predicting ferrite phase fraction and grain size with reasonable accuracy.

  11. Energy Saving Melting and Revert Reduction Technology: Aging of Graphitic Cast Irons and Machinability

    Energy Technology Data Exchange (ETDEWEB)

    Richards, Von L. [Advanced Technology Inst., Virginia Beach, VA (United States)

    2012-09-19

    The objective of this task was to determine whether ductile iron and compacted graphite iron exhibit age strengthening to a statistically significant extent. Further, this effort identified the mechanism by which gray iron age strengthens and the mechanism by which age-strengthening improves the machinability of gray cast iron. These results were then used to determine whether age strengthening improves the machinability of ductile iron and compacted graphite iron alloys in order to develop a predictive model of alloy factor effects on age strengthening. The results of this work will lead to reduced section sizes, and corresponding weight and energy savings. Improved machinability will reduce scrap and enhance casting marketability. Technical Conclusions: Age strengthening was demonstrated to occur in gray iron ductile iron and compacted graphite iron. Machinability was demonstrated to be improved by age strengthening when free ferrite was present in the microstructure, but not in a fully pearlitic microstructure. Age strengthening only occurs when there is residual nitrogen in solid solution in the Ferrite, whether the ferrite is free ferrite or the ferrite lamellae within pearlite. Age strengthening can be accelerated by Mn at about 0.5% in excess of the Mn/S balance Estimated energy savings over ten years is 13.05 trillion BTU, based primarily on yield improvement and size reduction of castings for equivalent service. Also it is estimated that the heavy truck end use of lighter castings for equivalent service requirement will result in a diesel fuel energy savings of 131 trillion BTU over ten years.

  12. Aluminium and iron air pollution near an iron casting and aluminium foundry in Turin district (Italy).

    Science.gov (United States)

    Polizzi, Salvatore; Ferrara, Mauro; Bugiani, Massimiliano; Barbero, Domenico; Baccolo, Tiziana

    2007-09-01

    This work reports the results of an environmental survey carried out in an industrial area in the Province of Turin: its main aim is to assess the levels of iron and aluminium in the outside air during the period from July to September to assess the influence of industrial activity (a cast-iron and aluminium foundry) which is interrupted during the month of August, on the level of metals present in the air. Conducting the analysis during this period of time made it possible to avoid the confounding effect of pollution due to domestic central heating. The measurements were taken from nine areas at different distances from the foundry in the area and according to the direction of the prevailing winds, as deduced from the historical data. The results of this survey show a statistically significant difference in iron and aluminium levels in the outside air in the geographic areas between the two main periods examined: during August (no foundry activity) v/s July-September (foundry activity). The values recorded are: Aluminium 0.4+/-0.45 microg/m(3) v/s 1.12+/-1.29 microg/m(3) (pIron 0.95+/-0.56 microg/m(3) v/s 1.6+/-1.0 microg/m(3) (piron tended to be higher in the areas farther away from the foundry site in the areas located along the path of the prevailing winds.

  13. Observation of Nanometric Silicon Oxide Bifilms in a Water-Atomized Hypereutectic Cast Iron Powder

    Science.gov (United States)

    Boisvert, Mathieu; Christopherson, Denis; L'Espérance, Gilles

    2016-10-01

    This study investigated the reasons for the irregular structure of primary graphite nodules that were formed in a hypereutectic cast iron powder during water atomization. The graphite nodules contain a significant amount of micron-sized pores and multiple nanometric voids that formed from silicon oxide bifilms. The bifilms theory is often used to explain the mechanisms responsible for the presence of pores in castings. However, even if many results presented in the literature tend to corroborate the existence of bifilms, to this date, only indirect evidences of their existence were presented. The observations presented in this paper are the first to show the double-sided nature of these defects. These observations support the bifilms theory and give an explanation for the presence of porosities in castings. The bifilms were used as substrate for graphite growth during solidification. The irregular structure of the graphite nodules is a consequence of the rather random structure of the bifilms that were introduced in the melt as a result of turbulences on the surface of the melt during pouring. The confirmation of the existence of bifilms can contribute to the understanding of the mechanical properties of various metallic parts.

  14. Investigation of solidification of thin walled ductile cast iron using temperature measurement

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels

    2005-01-01

    Investigation of solidification of thin walled ductile cast iron can be improved using temperature measurement. This article includes some background of the precautions that have to be taken when measuring temperatures in thin walled castings. The aim is to minimize influence of temperature...... measurement on castings and to get sufficient response time of thermocouples. Investigation of thin wall ductile iron has been performed with temperature measurement in plates with thickness between 2,8 and 8mm. The cooling curves achieved are combined with examination of the microstructure in order to reveal...

  15. Undercooling and nodule count in thin walled ductile iron castings

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2007-01-01

    Casting experiments have been performed with eutectic and hypereutectic castings with plate thick¬nesses from 2 to 8 mm involving both temperature measurements during solidification and micro¬structural examination afterwards. The nodule count was the same for the eutectic and hypereutectic...... castings in the thin plates ( 4.3 mm) while in the 8 mm plate the nodule count was higher in the hypereutectic than in the eutectic castings. The minimum temperature prior to the eutectic recalescence (Tmin) was 15 to 20C lower for the eutectic than the hypereutectic castings. This is due to nucleation...... of graphite nodules which begins at a lover temperature in the eutectic than in the hypereutectic castings The recalescence (Trec) was however also larger for the eutectic casting and in the thin plates the maximum temperature after recalescence (Tmax) was the same in the eutectic and hypereutectic plates...

  16. Undercooling and nodule count in thin walled ductile iron castings

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2007-01-01

    Casting experiments have been performed with eutectic and hypereutectic castings with plate thicknesses from 2 to 8 mm involving both temperature measurements during solidification and microstructural examination afterwards. The nodule count was the same for the eutectic and hypereutectic castings...... in the thin plates (≤4.3 mm) while in the 8 mm plate the nodule count was higher in the hypereutectic than in the eutectic castings. The minimum temperature before the eutectic recalescence (Tmin) was 15 to 20ºC lower for the eutectic than for the hypereutectic castings. This is due to nucleation of graphite...... nodules which begins at a lower temperature in the eutectic than in the hypereutectic castings. The recalescence ∆Trec was however also larger for the eutectic casting and in the thin plates the maximum temperature after recalescence (Tmax) was the same in the eutectic and hypereutectic plates...

  17. Effect of Nb on Structure and Mechanical Properties of Chilled Cast Iron at Room and Elevated Temperatures

    Institute of Scientific and Technical Information of China (English)

    Qijie ZHAI; Li FU; Huaying ZHAI

    2004-01-01

    Effect of Nb on microstructure and mechanical properties of chilled cast iron at room and elevated temperatures is studied in this research. The results demonstrate that the cast structure and mechanical properties of chilled cast iron at room and elevated temperatures are improved with the addition of trace amount of Nb. However, if Nb was added too much, the cast structure and mechanical properties of chilled cast iron would deteriorate. The suitable content of Nb in chilled cast iron is about 0.05% (mass fraction). Except the dissolution in the matrix of cast iron the excessive Nb will form Nb-rich phases in three morphologies. Those are lumpy NbC, complicated strip-like phase and compound with pearlite structure.

  18. THE INFLUENCE OF CHEMICAL COMPOSITION OF HIGH-CHROMIUM CAST IRONS ON THE MACHINABILITY

    Directory of Open Access Journals (Sweden)

    V. V. Netrebko

    2016-02-01

    Full Text Available Purpose. This research is aimed to obtain the regression dependence of the machinability on the chemical composition of pig iron (C, Cr, Mn and Ni in cast state. Methodology. The method of active experiment planning was used to build a mathematical model. Cast irons of composition 1.09…3.91 % С; 11.43…25.57 % Cr; 0.6…5.4 % Mn; 0.19…3.01 % Ni were studied. Cutting tools with plates 10х10 mm out of ВК8 according to State Standard 19051-80 were used for turning. Cutting modes: cutting depth – 0.8 mm, longitudinal feed – 0.15 mm/rot., spindle’s rotation frequency during turning – 200…360 rot./min. Lubricating and cooling liquids were not applied. Evaluation of iron workability was produced by determining the linear tool flank wear per unit length of the cutting path. Findings. Mathematically probabilistic equation of the regression dependence of the cutting tool’s wear on the C, Cr, Mn and Ni content in the machined cast iron were obtained. It was established that with the increase of Cr content in the cast iron to 14.8 % the cutting tool’s wear decreased as a result of formation of carbide eutectic which destroyed the doped ledeburite continuous frame. Further increase of chromium content promoted appearing of chromic carbides with high microhardness which considerably increased the tool’s wear. The conducted research shown that the minimum cutting tool’s wear 0,18 mkm/m was observed during the machining of cast iron containing: 1.09 % C, 14.8 % Cr, 2.3 % Mn and 1.2 % Ni; and the maximum wear is 48,96 mkm/m – when the content was: 3.91 % C, 11.43 % Cr, 5.4 % Mn and 0.19 % Ni. The tool’s wear reached 47.61 mkm/m during the treatment of cast iron containing 3.91 % C, 25.57 % Cr, 5.4 % Mn and 0.19 % Ni. Originality. Mathematically probabilistic model of the dependence of the cutting tool’s wear on the C, Cr, Mn and Ni content in the machined cast iron has been elaborated by the author. Practical value. The model

  19. Structure and properties of gray iron casted in the electromagnetic field

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2009-07-01

    Full Text Available In the national [1] and foreign [2] literature the methods of improving the homogeneity of the structure of castings using forced convection of the solidifying metal in the casting mould or the crystallizer are presented. This article presents the influence of chosen parameters of the rotating electromagnetic filed that is forcing the movement of melted metal in the mould on the morphology of graphite and the abrasive wear of the grey cast iron. The effect of this examination is the obtained modification of the flake graphite divisions morphology and a alteration of the abrasive wear resistance of the castings manufactured this way.

  20. Application of 3-D numerical simulation software SRIFCAST to produce ductile iron castings

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Based on a method using numerical simulation equations and their solution schemes for liquid metal flows and heat transfer during mold filling and the solidification process of casting, 3-D numerical simulation software SRIFCAST was created. This includes enmeshment of casting; velocity and temperature fields calculation; displaying iso-temperature lines;velocity vectors and 3-D temperature fields on a Windows 9x operating system. SRIFCAST was applied to produce sound castings of automobile and diesel engines, and also to connect with microstructure simulation for ductile iron castings.

  1. Investigation of Bond Strength in Centrifugal Lining of Babbitt on Cast Iron

    Science.gov (United States)

    Diouf, Papa; Jones, Alan

    2010-03-01

    The quality of the bond between Babbitt metal and a cast iron substrate was evaluated for centrifugal casting and static casting using the Chalmers bond strength method and scanning electron microscopy (SEM). The effect of three different centrifugal casting parameters, the speed of revolution, the pouring rate, and the cooling rate, was investigated. The bond strength and the microstructure at the bond interface were predominantly affected by the cooling rate, with a fast cooling rate resulting in better properties. The speed of revolution and the pouring rate only had a small effect on the bond strength, with faster revolution and faster pouring rate resulting in slightly better bonds.

  2. Influence of casting size and graphite nodule refinement on fracture toughness of austempered ductile iron

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S.C.; Hsu, C.H.; Chang, C.C.; Feng, H.P. [Tatung Inst. of Tech., Raipei (Taiwan, Province of China). Dept. of Materials Engineering

    1998-10-01

    Casting size affects the solidification cooling rate and microstructure of casting materials. Graphite nodules existing in the structure of ductile iron are an inherent and inert second phase that cannot be modified in subsequent heat-treatment processing. The matrix and the fineness of the second phase undoubtedly have some impact on the fracture toughness of the as-cast material, as does the subsequent heat treatment, as it alters the microstructure. This research applied austempering heat treatment to ductile iron of different section sizes and graphite nodule finenesses. The influence of these variables on the plane strain fracture toughness (K{sub IC}) of the castings so treated was compared to that of the as-cast state. Metallography, scanning electron microscopy (SEM), and X-ray diffraction analysis were performed to correlate the properties attained to the microstructural observation.

  3. The Comparison of Selected Methods of Cast Iron Spheroidization in Industrial Conditions

    Directory of Open Access Journals (Sweden)

    T. Válek

    2012-04-01

    Full Text Available Production of spheroidal graphite cast iron is today quite mastered technology. There are many methods achieving the nodular graphite morphology. Each of these methods have specific characteristics and requirements to technical support, properties and the type of applied modifier. Selection of the spheroidization method is dependent on foundry disposition, production character, economic balance, quality requirements, etc. In case of centrifugally casting the core, which fills body and neck of the roll, is created by ductile iron. Considering the sophisticated production of centrifugally cast rolls for hot rolling mills it is necessary to ensure a high reproducibility and reliability of ductile cast iron production quality in the bulk range of 9-18 t per tapping. These conditions are in the Roll Foundry in Vítkovicke Slevarny, spol. s r.o. provided and verified mastered overpour method and the newly injection of cored wire in the melt.

  4. A Study the relationship between composition, structure and properties of ductile iron in continuous casting

    OpenAIRE

    2011-01-01

    The developed empirical relationships have practical significance and used for determine the structural composition of iron on known data of express-analysis and for optimization technical process of obtaining castings of ductile iron at Public corporation «Gomel foundry «TSENTROLIT».

  5. Microstructure and Hot Oxidation Resistance of SiMo Ductile Cast Irons Containing Si-Mo-Al

    Science.gov (United States)

    Ibrahim, Mervat M.; Nofal, Adel; Mourad, M. M.

    2016-12-01

    SiMo ductile cast irons are used as high-temperature materials in automotive components, because they are microstructurally stable at high operating temperatures. The effect of different amounts of Si and Mo as well as the addition of 3 wt pct Al on the microstructure, high-temperature oxidation, and mechanical properties of SiMo ductile cast iron was studied. Dilatometric measurements of SiMo ductile iron exhibited obvious differences in the transformation temperature A 1 due to presence of Al and the increase of Si. The microstructure of the SiMo alloys without Al addition showed outstanding nodularity and uniform nodule distribution. However, by adding 3 wt pct Al to low Si-SiMo ductile iron, some compacted graphite was observed. The results of oxidation experiments indicated that high Si-SiMo ductile iron containing 4 and 4.9 wt pct Si had superior resistance to lower Si-SiMo and SiMo ductile iron containing 3 wt pct Al. The results showed also that with increasing Si up to 4.9 wt pct or by replacing a part of Si with 3 wt pct Al, tensile strength increased while elongation and impact toughness decreased.

  6. The sort of carburization and the quality of obtained cast iron

    Directory of Open Access Journals (Sweden)

    K. Janerka

    2008-12-01

    Full Text Available In the production of cast iron, the pig iron’s amount in charge material is more and more often limited, and replaced by steel scrap. That extorts the necessity of know-how the carburization and one is looking for carburizers, which ensure obtaining big carbon increment as quickly as possible with the high repeatability and the ones which ensure getting the adequate quality of cast iron. The object of presented research was definition of the influence of charge materials’ sort on the structure, course of solidification, and the effectiveness of process. The cast iron melts, which are presented below, are made only on the basis of steel scrap with portion of graphitoidal, coke and anthracite carburizers, which were added to the charge in solid. In the article one compared the carburizers in respect of their structure, chemical constitution and the effectiveness obtained during the carburization of liquid metal. The melting of cast iron, based on the special pig iron, was carried out as well. The course of melts, chemical constitution of obtained cast iron and its structure were presented. The comparison between quality distribution and the volume fraction of graphite in classes of size for the individual melts were achieved and the TDA curves were inserted.

  7. Monitoring of Quality of Vermicular Cast Iron from the Front of the Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Dayong; SHI Dequan; WANG Lihua

    2008-01-01

    Verrnicular cast iron is used in certain fields because of its special physical properties. However, it is difficult to control the quality from the front of the furnace owing to the narrow range of vermiculizer and other elements that can be added to the iron. A real time method was developed to monitor the vermioular-graphite ratio of the cast iron based on fast measurements of the melt surface tension. The system includes a detector and a control unit that measure the amplitude and frequency of bubbles rising in the melt. This paper describes the methodology for measuring the surface tension of the melt and test results monitoring the vermicular-graphite ratio of the vermicular cast iron from the front of the furnace. The relationship be-tween surface tension and graphite shape has been established. The results show that this system can quickly evaluate the verrnicular-graphite ratio of the cast iron.Key words: vermicular cast iron; surface tension; graphite shape

  8. Thermomechanical processing and mechanical properties of hypereutectoid steels and cast irons

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D.R.; Syn, C.K.; Sherby, O.D. (eds.)

    1998-01-01

    Recent advances in metallurgy of hypereutectoid steels and cast irons show that unique properties, such ultrahigh hardness and strength, and superplasticity, are achievable. This book focuses on the mechanical properties of hypereutectoid steels and cast irons as influenced by thermomechanical processing and microstructure. Some topics covered are: (1) Hot workability of hypereutectoid tool steels; (2) Thermomechanical processing of austempered ductile iron: An overview; (3) Mechanical behavior of ultrahigh strength, ultrahigh carbon steel wire and rod; and (4) Tensile elongation behavior of fine-grained Fe-C alloys at elevated temperatures.

  9. Optimization of Master Alloy Amount and Gating System Design for Ductile Cast Iron Obtain in Lost Foam Process

    OpenAIRE

    Just, P.; R. Kaczorowski; T. Pacyniak

    2013-01-01

    The paper presents the optimization of master alloy amount for the high nodular graphite yield (80-90%) in cast iron obtain in lost foam process. The influence of the gating system configuration and the shape of the reaction chamber, the degree of spheroidisation cast iron was examined. Research has shown that the, optimal of master alloy amount of 1.5% by mass on casting iron. The degree of spheroidisation is also influenced by the gating system configuration. The best spheroidisation effect...

  10. Optimization of Master Alloy Amount and Gating System Design for Ductile Cast Iron Obtain in Lost Foam Process

    Directory of Open Access Journals (Sweden)

    P. Just

    2013-07-01

    Full Text Available The paper presents the optimization of master alloy amount for the high nodular graphite yield (80-90% in cast iron obtain in lost foam process. The influence of the gating system configuration and the shape of the reaction chamber, the degree of spheroidisation cast iron was examined. Research has shown that the, optimal of master alloy amount of 1.5% by mass on casting iron. The degree of spheroidisation is also influenced by the gating system configuration. The best spheroidisation effect was obtained for liquid cast iron was fed into the reaction chamber from the bottom and discharged from the top.

  11. The mechanism of changes in the surface layer of grey cast iron automotive brake disc

    Directory of Open Access Journals (Sweden)

    Adam Polak

    2005-12-01

    Full Text Available The aim of the study was to create a model, describing the run of tribological processes in the surface layer of grey cast iron automotive brake discs. Grey cast iron discs mating with non-asbestos organic brake pads were chosen for the investigations, as the most widely used materials in car brakes. Samples for surface analysis were prepared from disc operating in stand and road conditions. Stand tests were pin-on-disc kind. Operating parameters for the stand tests were chosen on the basis of results of our earlier research. Topography of brake disc surface was evaluated by surface roughness measurements. The surface layer was examined with use of metallography and scanning electron microscopy. In order to differentiate structures of grey cast iron brake discs SE and BSE modes were used in scanning electron microscopy. Chemical investigations of samples were done by X-ray analysis linked with SEM. Studies showed influence of grey cast iron structures on tribological processes taking place in a brake friction pair. The surface layer of grey cast iron discs was described and features and functions of separated structures were presented. On the basis of the obtained results a physical model of friction mechanism was created. Special attention was paid to the influence of graphite on the run of tribological processes and mechanism of compaction and removal of wear debris.

  12. Effect of vibration frequency on microstructure and performance of high chromium cast iron prepared by lost foam casting

    Directory of Open Access Journals (Sweden)

    Wen-qi Zou

    2016-07-01

    Full Text Available In the present research, high chromium cast irons (HCCIs were prepared using the lost foam casting (LFC process. To improve the wear resistance of the high chromium cast irons (HCCIs, mechanical vibration was employed during the solidification of the HCCIs. The effects of vibration frequency on the microstructure and performance of the HCCIs under as-cast, as-quenched and as-tempered conditions were investigated. The results indicated that the microstructures of the LFC-produced HCCIs were refined due to the introduction of mechanical vibration, and the hardness was improved compared to that of the alloy without vibration. However, only a slight improvement in hardness was found in spite of the increase of vibration frequency. In contrast, the impact toughness of the as-tempered HCCIs increased with an increase in the vibration frequency. In addition, the wear resistance of the HCCIs was improved as a result of the introduction of vibration and increased with an increase in the vibration frequency.

  13. Effect of vibration frequency on microstructure and performance of high chromium cast iron prepared by lost foam casting

    Institute of Scientific and Technical Information of China (English)

    Wen-qi Zou; Zhi-guo Zhang; Hao Yang; Wei Li

    2016-01-01

    In the present research, high chromium cast irons (HCCIs) were prepared using the lost foam casting (LFC) process. To improve the wear resistance of the high chromium cast irons (HCCIs), mechanical vibration was employed during the solidiifcation of the HCCIs. The effects of vibration frequency on the microstructure and performance of the HCCIs under as-cast, as-quenched and as-tempered conditions were investigated. The results indicated that the microstructures of the LFC-produced HCCIs were reifned due to the introduction of mechanical vibration, and the hardness was improved compared to that of the aloy without vibration. However, only a slight improvement in hardness was found in spite of the increase of vibration frequency. In contrast, the impact toughness of the as-tempered HCCIs increased with an increase in the vibration frequency. In addition, the wear resistance of the HCCIs was improved as a result of the introduction of vibration and increased with an increase in the vibration frequency.

  14. Effects of Cr Content and Annealing Temperature on Microstructure and Wear Characteristics of Cast Ausferrite Nodular Iron

    Institute of Scientific and Technical Information of China (English)

    Jia-peng ZOU; Kazumichi SHIMIZU; Qi-zhou CAI

    2015-01-01

    The effects of Cr content and annealing temperature on abrasive wear characteristics of cast ausferrite nodular iron were investigated with Suga type abrasive wear tester. The surface morphology and Vickers hardness of the tested samples were analyzed by scanning electron microscopy (SEM), digital microscope and Vickers hardness tester. The results show that the cast ausferrite nodular iron could be obtained by alloying with Cr in the as-cast ductile cast iron and permanent mold casting, and the bainite con-tent in the matrix increased with increasing Cr content. However, the decomposition of bainite took place during annealing at 500 °C to 800 °C; especially, at 800 °C, the bainite transformed into a mixture of ifne lamellar pearlite and ferrite matrix structure. The wear loss of specimens was reduced with increasing Cr content in the cast ausferrite nodular iron. The wear loss of the sample cast ausferrite nodular iron with 0.4mass% Cr is the least. The wear loss began to increase while the Cr content is 0.6mass%. The wear loss of annealed ductile irons at different annealing temperatures was higher than that of as-cast samples. During the abrasive wear, the shear stress transformed austenite to martensite, and the hardness of specimens increased and the wear resistance of as-cast duc-tile cast iron was improved.

  15. Numerical Simulation of Austempering Heat Treatment of a Ductile Cast Iron

    Science.gov (United States)

    Boccardo, Adrián D.; Dardati, Patricia M.; Celentano, Diego J.; Godoy, Luis A.; Górny, Marcin; Tyrała, Edward

    2016-02-01

    This paper presents a coupled thermo-mechanical-metallurgical formulation to predict the dimensional changes and microstructure of a ductile cast iron part as a consequence of an austempering heat process. To take into account the different complex phenomena which are present in the process, the stress-strain law and plastic evolution equations are defined within the context of the associate rate-independent thermo-plasticity theory. The metallurgical model considers the reverse eutectoid, ausferritic, and martensitic transformations using macro- and micro-models. The resulting model is solved using the finite element method. The performance of this model is evaluated by comparison with experimental results of a dilatometric test. The results indicate that both the experimental evolution of deformation and temperature are well represented by the numerical model.

  16. Automatic quantitative analysis of microstructure of ductile cast iron using digital image processing

    Directory of Open Access Journals (Sweden)

    Abhijit Malage

    2015-09-01

    Full Text Available Ductile cast iron is preferred as nodular iron or spheroidal graphite iron. Ductile cast iron contains graphite in form of discrete nodules and matrix of ferrite and perlite. In order to determine the mechanical properties, one needs to determine volume of phases in matrix and nodularity in the microstructure of metal sample. Manual methods available for this, are time consuming and accuracy depends on expertize. The paper proposes a novel method for automatic quantitative analysis of microstructure of Ferritic Pearlitic Ductile Iron which calculates volume of phases and nodularity of that sample. This gives results within a very short time (approximately 5 sec with 98% accuracy for volume phases of matrices and 90% of accuracy for nodule detection and analysis which are in the range of standard specified for SG 500/7 and validated by metallurgist.

  17. STUDY ON THE MECHANISM OF GRAPHITIZATION IN MOLTEN CAST IRON PROMOTED BY ELECTROPULSE DISCHARGE

    Institute of Scientific and Technical Information of China (English)

    G.W. Chang; J.S. Wang; J.Z. Wang; Q.G. Xue; D.Q. Zhou; D.Q. Cang

    2004-01-01

    From the points of both molten cast iron structure and the appearing ratio of electrons in outer-layer of different atoms, analysis on enhancement mechanism of graphitization ability after processing of the iron by pulse electric discharge has been made, and the theory has been proofed by corresponding experiments. The results show that when the molten cast iron is being processed by pulse electric discharge, both the size of crystal embryos that composed by Fe and C atoms as well as the number of clusters can bereduced, even be separated by such discharging; consequently results in the segregation of C atoms in the molten cast iron near the cathode of discharging. The nucleation of graphite in these areas of the iron has been promoted at the discharging temperature; even though such degree has not been reached, the most favorable nucleation conditions of graphite can be at least created. Under the preconditions of not breaking up the graphite crystal embryos, with proper adjustment of discharging frequency, the stronger of the electric field and the longer of the pulsation treatment time are, the more graphitization ability of the molten cast iron is. The theoretical analysis on the above rules consists well with experimental results.

  18. Mapping of mechanical properties of cast iron melts using non-destructive structuroscopy

    Directory of Open Access Journals (Sweden)

    J. Dočekal

    2008-07-01

    Full Text Available The contribution is focused on mapping of mechanical properties using methods of non-destructive structuroscopy of cast irons, which are a result of research at TU of Liberec and Institute of Physics of ASCR. Investigated samples become from melts of FOCAM s.r.o Olomouc Foundry shop. It compares data of mechanical properties obtained using ultrasound method with data from magnetic spot method and MAT. These are interpreted by mathematic models applicable in practice. In the following it concerns to derivation of loading tensile curve method, which can be used to obtain yield and fatigue strength limits even for cast irons with flake graphite. In spite of promising results reported by literature the experiments are bothered with error. This method can be applied to structure checking both before casting and at vendor inspection of castings.

  19. The mutual co-regulation of extracellular polymeric substances and iron ions in biocorrosion of cast iron pipes.

    Science.gov (United States)

    Jin, Juntao; Guan, Yuntao

    2014-10-01

    New insights into the biocorrosion process may be gained through understanding of the interaction between extracellular polymeric substances (EPS) and iron. Herein, the effect of iron ions on the formation of biofilms and production of EPS was investigated. Additionally, the impact of EPS on the corrosion of cast iron coupons was explored. The results showed that a moderate concentration of iron ions (0.06 mg/L) promoted both biofilm formation and EPS production. The presence of EPS accelerated corrosion during the initial stage, while inhibited corrosion at the later stage. The functional groups of EPS acted as electron shuttles to enable the binding of iron ions. Binding of iron ions with EPS led to anodic dissolution and promoted corrosion, while corrosion was later inhibited through oxygen reduction and availability of phosphorus from EPS. The presence of EPS also led to changes in crystalline phases of corrosion products.

  20. Influence of aluminium on the formation of pinholes in cast irons

    Directory of Open Access Journals (Sweden)

    T. Elbel

    2008-07-01

    Full Text Available Purpose: This study concerns the formation of pinholes in castings by reaction between cast iron with compacted graphite and green sand mould.Methodology: Experiments were done on bar castings moulded in green bentonite mixtures without carbonaceous matters. Moulding sand moisture and aluminium content in the melt were purposely changed. Metal was melted in a 100 kg furnace by remelting the uniform charge of return material. Metal was inoculated all at once in a ladle and modified in a reaction chamber in a mould or as sandwich method in a pouring ladle.Findings: The formation of pinholes was not caused by high moisture of the mould but this defect was sensible to aluminium content in metal. In castings with high aluminium content > 0.2 % the pinholes occurred in high numbers, and namely under low and also high moistures (> 4 %. In previous melts with aluminium contents < 0.02 % defects occurred in small range.Practical implications: Thus the conclusions known from literature about the influence of Al on pinholes occurrence in cast irons were confirmed. Oxygen activity in metal during its flowing and cooling in the mould was also measured but this quantity was not changed too in dependence on pinholes content. Morphological analyses near the defect have indicated that it is a physical type of pinholes caused by hydrogen.Originality: A number of works were aimed at explanation of causes of pinholes formation in lamellar graphite iron castings and spheroidal graphite ones. But this defect is formed in castings from compacted graphite cast iron too and the research was aimed just to this material. The contribution is in such a way an exceptional one.

  1. Mathematical model of the component mixture distribution in the molten cast iron during centrifugation (sedimentation)

    Science.gov (United States)

    Bikulov, R. A.; Kotlyar, L. M.

    2014-12-01

    For the development and management of the manufacturing processes of axisymmetric articles with compositional structure by centrifugal casting method [1,2,3,4] is necessary to create a generalized mathematical model of the dynamics of component mixture in the molten cast iron during centrifugation. In article. based on the analysis of the dynamics of two-component mixture at sedimentation, a method of successive approximations to determine the distribution of a multicomponent mixture by centrifugation in a parabolic crucible is developed.

  2. Reliability and Sensitivity Analysis of Cast Iron Water Pipes for Agricultural Food Irrigation

    Directory of Open Access Journals (Sweden)

    Yanling Ni

    2014-07-01

    Full Text Available This study aims to investigate the reliability and sensitivity of cast iron water pipes for agricultural food irrigation. The Monte Carlo simulation method is used for fracture assessment and reliability analysis of cast iron pipes for agricultural food irrigation. Fracture toughness is considered as a limit state function for corrosion affected cast iron pipes. Then the influence of failure mode on the probability of pipe failure has been discussed. Sensitivity analysis also is carried out to show the effect of changing basic parameters on the reliability and life time of the pipe. The analysis results show that the applied methodology can consider different random variables for estimating of life time of the pipe and it can also provide scientific guidance for rehabilitation and maintenance plans for agricultural food irrigation. In addition, the results of the failure and reliability analysis in this study can be useful for designing of more reliable new pipeline systems for agricultural food irrigation.

  3. Unnotched Charpy Impact Energy Transition Behavior of Austempered Engineering Grade Ductile Iron Castings

    Science.gov (United States)

    Kisakurek, Sukru Ergin; Ozel, Ahmet

    2014-04-01

    Unnotched Charpy impact energy transition behavior of five different engineering grade ductile iron castings, as specified by EN 1563 Standards, were examined in as-cast, as well as in austempered states. ADIs were produced with the maximum impact energy values permissible for the grades. Austempering treatment detrimented the sub-zero impact properties of the ferritic castings, but considerably enhanced those of the pearlitic-ferritic irons. The impact energy transition behavior of the austempered states of all the grades examined were noted to be determined by the progressive transformation of the unavoidable carbon-unsaturated and untransformed regions of the austenite remaining in the matrix of the austempered ductile iron to martensite with decreasing temperature.

  4. Inverse thermal analysis method to study solidification in cast iron

    DEFF Research Database (Denmark)

    Dioszegi, Atilla; Hattel, Jesper

    2004-01-01

    Solidification modelling of cast metals is widely used to predict final properties in cast components. Accurate models necessitate good knowledge of the solidification behaviour. The present study includes a re-examination of the Fourier thermal analysis method. This involves an inverse numerical...... solution of a 1-dimensional heat transfer problem connected to solidification of cast alloys. In the analysis, the relation between the thermal state and the fraction solid of the metal is evaluated by a numerical method. This method contains an iteration algorithm controlled by an under relaxation term...... was developed in order to investigate the thermal behaviour of the solidifying metal. Three cylindrically shaped cast samples surrounded by different cooling materials were introduced in the same mould allowing a common metallurgical background for samples solidifying at different cooling rates. The proposed...

  5. Removal of arsenate and arsenite from aqueous solution by waste cast iron

    Institute of Scientific and Technical Information of China (English)

    Nag-Choul Choi; Song-Bae Kim; Soon-Oh Kim; Jae-Won Lee; Jun-Boum Park

    2012-01-01

    The removal of As(Ⅲ) and As(Ⅴ) from aqueous solution was investigated using waste cast iron,which is a byproduct of the iron casting process in foundries.Two types of waste cast iron were used in the experiment:grind precipitate dust (GPD) and cast iron shot (CIS).The X-ray diffraction analysis indicated the presence of Fe0 on GPD and CIS.Batch experiments were performed under different concentrations of As(Ⅲ) and As(Ⅴ) and at various initial pH levels.Results showed that waste cast iron was effective in the removal of arsenic.The adsorption isotherm study indicated that the Langmuir isotherm was better than the Freundlich isotherm at describing the experimental result.In the adsorption of both As(Ⅲ) and As(Ⅴ),the adsorption capacity of GPD was greater than CIS,mainly due to the fact that GPD had higher surface area and weight percent of Fe than CIS.Results also indicated the removal of As(Ⅲ) and As(Ⅴ)by GPD and CIS was influenced by the initial solution pH,generally decreasing with increasing pH from 3.0 to 10.5.In addition,both GPD and CIS were more effective at the removal of As(Ⅲ) than As(Ⅴ) under given experimental conditions.This study demonstrates that waste cast iron has potential as a reactive material to treat wastewater and groundwater containing arsenic.

  6. Effect of Feeder Configuration on the Microstructure of Ductile Cast Iron

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Tiedje, Niels Skat

    2014-01-01

    iron castings. The goal is to enable metallurgists and foundry engineers to more directly target mushy zone development to prolong the possibility to feed through this section. Keeping smaller section open for an extended period will make it possible to use fewer or smaller feeders, with reduced energy......Feeding and microstructure of a test casting rigged with different feeder combinations was studied. Castings were examined and classified by soundness and microstructure. Subsequently the casting macro- and microstructure was analyzed to study how differences in solidification and segregation...... influence the soundness of different sections of the castings. Moreover, the microstructural changes due to variations in thermal gradients are classified, and the variations in the mushy zone described. The paper discusses how solidification and segregation influence porosity and microstructure of ductile...

  7. Influences of copper on solidification structure and hardening behavior of high chromium cast irons

    Institute of Scientific and Technical Information of China (English)

    WANG Jun; XIONG Ji; FAN Hong-yuan; SHEN Bao-luo; GAO Sheng-ji

    2008-01-01

    The influences of copper on microstructure and the hardening behavior of high chromium cast irons subjected to sub-critical treatment were investigated.The results show that the mierostructure of the as-cast high chromium cast irons consists of retained austenite,martensite and M7 C3 type eutectic carbide.When copper is added into high chromium cast irons,austenite and carbide contents are increased.The increased addition of copper content from 0%to 1.84%leads to the increase of austenite and carbide from 15.9%and 20.0% to 61.0%and 35.5%,respectively.In the process of sub-critical treatment,the retained austenite in the matrix can be precipitated into secondary carbides and then transforms into martensite in cooling process,which causes the secondary hardening of the alloy under sub-critical treatment.High chromium cast irons containing copper in sub-critical treatment appear the second hardening curve peak due to the precipitation of copper from supersaturated matrix.

  8. Influence of electromagnetic field parameters on the morphology of graphite in grey cast iron

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2009-01-01

    Full Text Available One way to improve the unification of the casting structure may be the application of forced convection of liquid metal during thecrystallization in the form or continuous casting mould. This paper presents the results describing the influence of selected parameters of rotating electromagnetic field enforcing the movement of liquid metal in the form on the morphology of graphite in grey cast iron. The results were fragmented graphite flakes in conditions of regulating the rate of cooling in the range of temperature TZAL

  9. The Optimization of Costs and the Carbon Content in Cast Iron

    Directory of Open Access Journals (Sweden)

    M. Grzybowska

    2007-07-01

    Full Text Available In the article was introduced the conceptions of the optimization of the cast-iron batch near the use the mathematical programmer MATLAB. The results of industrial tests were showed with the use of the batch from sheet metals. It was showed on the possibility of formulating the tasks of optimizing with the use of the programming linear. It was showed on more effective utilization the power of productive foundries and minimalizing losses coming into being in the result of the inappropriate selection of the raw material composition. The conduct of optimizing the intervention of the fusion of cast iron was talked over.

  10. The mechanism of changes in the surface layer of grey cast iron automotive brake disc

    OpenAIRE

    Adam Polak; Janusz Grzybek

    2005-01-01

    The aim of the study was to create a model, describing the run of tribological processes in the surface layer of grey cast iron automotive brake discs. Grey cast iron discs mating with non-asbestos organic brake pads were chosen for the investigations, as the most widely used materials in car brakes. Samples for surface analysis were prepared from disc operating in stand and road conditions. Stand tests were pin-on-disc kind. Operating parameters for the stand tests were chosen on the basis o...

  11. Abrasive Wear Behavior of High Chromium Cast Iron and Hadfield Steel-- A Comparison

    Institute of Scientific and Technical Information of China (English)

    Mehdi Mazar Atabaki; Sajjad Jafari; Hassan Abdollah-pour

    2012-01-01

    Wear properties of two different crushers used for grinding raw materials of cement industry are compared using pin-on-disk wear test.The wear test was carried out with different loads on a pin.Abrasive wear behavior of two alloys was evaluated by comparing mass loss,wear resistance,microhardness and friction coefficient.The microstructure of the specimens was detected using optical microscope.The results showed that abrasive wear of high chromium cast iron is lower than that of Hadfield steel.Due to the presence of M7C3 carbides on the high chromium cast iron matrix,impact crushers exhibited higher friction coefficient

  12. Induction hardening treatment and simulation for a grey cast iron used in engine cylinder liners

    Science.gov (United States)

    Castellanos-Leal, E. L.; Miranda, D. A.; Coy, A. E.; Barrero, J. G.; González, J. A.; Vesga Rueda, O. P.

    2017-01-01

    In this research, a technical study of induction hardening in a grey cast iron used in engine cylinder liners manufactured by LAVCO Ltda., a Colombian foundry company, was carried out. Metallurgical parameters such as austenitization temperature, cooling rate, and quenching severity were determined. These factors are exclusively dependent on chemical composition and initial microstructure of grey cast iron. Simulations of induction heating through finite elements method were performed and, the most appropriate experimental conditions to achieve the critical transformation temperature was evaluated to reach a proper surface hardening on the piece. Preliminary results revealed an excellent approximation between simulation and heating test performed with a full bridge inverter voltage adapted with local technology.

  13. Long term stability analysis of cast iron shaft linings after Coal Mine closure and flooding

    Energy Technology Data Exchange (ETDEWEB)

    Hadj-Hassen, F. [Ecole des Mines de Paris - CGES, 77 - Fontainebleau (France); Bienvenu, Y. [Ecole des Mines de Paris, CM, 91 - Evry (France); Noirel, J.F. [Charbonnages de France, DTN, 57 - Freyming Merlebach (France); Metz, M. [charbonnages de France, ESA, 57 - Freyming Merlebach (France)

    2005-07-01

    This paper presents the results of a study conducted to analyse the long term stability of the cast iron shaft lining after coal mine closure and flooding. The attention is mainly focused on the behaviour during the critical phase of flooding as well as the phase corresponding to the disappearance of the water pressure and the stabilization of the environment. This pluri-disciplinary study was conducted by a team combining specialists in rock mechanics who identified the main risks and the conditions of stability of the lining and specialists in metallurgy who studied the composition of the cast iron and its corrosion behaviour after exposure to mine water. (authors)

  14. Effect of boron carbide on primary crystallization of chromium cast iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2008-04-01

    Full Text Available In the paper results of the influence of boron carbide (B4C as inoculant of abrasion-resisting chromium cast iron (about 2,8% carbon and 18% chromium on primary crystallization researches are presented. Boron carbide dispersion was introduced at the bottom of pouring ladle before tap of liquid cast iron. In this investigations were used three different quantities of inoculant in amounts 0,1%; 0,2% and 0,3% with relation to bath weight. It has been demonstrated that such small additions of boron carbide change primary crystallization parameters, particularly temperature characteristic of process, their time and kinetics.

  15. Research on Welding Test of Grey Cast Iron and Low-Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Grey cast iron's welding itself is a complex proble m.So proper welding materials must be selected,complex welding techniques such as preheating before weldingslow cooling after welding etc,should be taken. However the carbon component in low-carbon steel is comparatively low,the carbo n of welded joint will diffuse to the low-carbon steel when it is welded with gr ey cast iron,which will cause the component of carbon greatly increased at the low-carbon steel side in HAZ,high carbon martensite and cracks ...

  16. New Possibilities of Shaping the Surface Properties in Austempered Ductile Iron Castings

    Directory of Open Access Journals (Sweden)

    D. Myszka

    2013-01-01

    Full Text Available The paper presents recent developments concerning the formation of surface layer in austempered ductile iron castings. It was found thatthe traditional methods used to change the properties of the surface layer, i.e. the effect of protective atmosphere during austenitising or shot peening, are not fully satisfactory to meet the demands of commercial applications. Therefore, new ways to shape the surface layer and the surface properties of austempered ductile iron castings are searched for, to mention only detonation spraying, carbonitriding, CVD methods, etc.

  17. Draft ASME code case on ductile cast iron for transport packaging

    Energy Technology Data Exchange (ETDEWEB)

    Saegusa, T. [Central Research Inst. of Electric Power Industry, Abiko (Japan); Arai, T. [Central Research Inst. of Electric Power Industry, Yokosuka (Japan); Hirose, M. [Nuclear Fuel Transport Co., Ltd., Tokyo (Japan); Kobayashi, T. [Nippon Chuzo, Kawasaki (Japan); Tezuka, Y. [Mitsubishi Materials Co., Tokyo (Japan); Urabe, N. [Kokan Keisoku K. K., Kawasaki (Japan); Hueggenberg, R. [GNB, Essen (Germany)

    2004-07-01

    The current Rules for Construction of ''Containment Systems for Storage and Transport Packagings of Spent Nuclear Fuel and High Level Radioactive Material and Waste'' of Division 3 in Section III of ASME Code (2001 Edition) does not include ductile cast iron in its list of materials permitted for use. The Rules specify required fracture toughness values of ferritic steel material for nominal wall thickness 5/8 to 12 inches (16 to 305 mm). New rule for ductile cast iron for transport packaging of which wall thickness is greater than 12 inches (305mm) is required.

  18. Numerical modeling and experimental validation of microstructure in gray cast iron

    DEFF Research Database (Denmark)

    Jabbari, Masoud; Davami, Parviz; Varahram, Naser

    2012-01-01

    To predict the amount of different phases in gray cast iron by a finite difference model (FDM) on the basis of cooling rate (R), the volume fractions of total γ phase, graphite, and cementite were calculated. The results of phase composition were evaluated to find a proper correlation with cooling...... rate. More trials were carried out to find a good correlation between the hardness and phase composition. New proposed formulas show that the hardness of gray cast iron decreases as the amount of graphite phase increases, and increases as the amount of cementite increases. These formulas are developed...

  19. Localization Development of Casting Chilled Cast Iron Straightening Roller%铸造冷硬矫直辊的国产化研制

    Institute of Scientific and Technical Information of China (English)

    王芹

    2013-01-01

    T he method that casting straight cylindrically and turning the surface taken by domestic original manufacturers of cold straightening roller was compared with the case that chilled model with vertical part-ing plane was designed and axial dimidiate cast . It conducted a simple analysis on straightening theory and chemical elements ,such as carbon , silicon , chromium , phosphorus , selected low -cost low -chromium alloy chilled cast iron , introduced inspection and judgment of the w hite layer of the sample .%将国内原有的生产冷硬矫直辊厂家采取铸直车曲方法,与本方案将冷型设计成垂直分型面,轴向对开的铸造方式进行对比。对矫直工作原理,碳、硅、铬、磷化学元素进行了简单的分析,选择了成本较低的低铬合金冷硬铸铁材质,介绍了对试样白口层的检验和判断方法。

  20. 78 FR 68474 - Non-Malleable Cast Iron Pipe Fittings From China; Scheduling of an Expedited Five-Year Review...

    Science.gov (United States)

    2013-11-14

    ... COMMISSION Non-Malleable Cast Iron Pipe Fittings From China; Scheduling of an Expedited Five-Year Review Concerning the Antidumping Duty Order on Non-Malleable Cast Iron Pipe Fittings From China AGENCY: United...)(3)) (the Act) to determine whether revocation of the antidumping duty order on non-malleable...

  1. Effects of microbial redox cycling of iron on cast iron pipe corrosion in drinking water distribution systems.

    Science.gov (United States)

    Wang, Haibo; Hu, Chun; Zhang, Lili; Li, Xiaoxiao; Zhang, Yu; Yang, Min

    2014-11-15

    Bacterial characteristics in corrosion products and their effect on the formation of dense corrosion scales on cast iron coupons were studied in drinking water, with sterile water acting as a reference. The corrosion process and corrosion scales were characterized by electrochemical and physico-chemical measurements. The results indicated that the corrosion was more rapidly inhibited and iron release was lower due to formation of more dense protective corrosion scales in drinking water than in sterile water. The microbial community and denitrifying functional genes were analyzed by pyrosequencing and quantitative polymerase chain reactions (qPCR), respectively. Principal component analysis (PCA) showed that the bacteria in corrosion products played an important role in the corrosion process in drinking water. Nitrate-reducing bacteria (NRB) Acidovorax and Hydrogenophaga enhanced iron corrosion before 6 days. After 20 days, the dominant bacteria became NRB Dechloromonas (40.08%) with the protective corrosion layer formation. The Dechloromonas exhibited the stronger corrosion inhibition by inducing the redox cycling of iron, to enhance the precipitation of iron oxides and formation of Fe3O4. Subsequently, other minor bacteria appeared in the corrosion scales, including iron-respiring bacteria and Rhizobium which captured iron by the produced siderophores, having a weaker corrosion-inhibition effect. Therefore, the microbially-driven redox cycling of iron with associated microbial capture of iron caused more compact corrosion scales formation and lower iron release.

  2. Effect of bionic coupling units' forms on wear resistance of gray cast iron under dry linear reciprocating sliding condition

    Science.gov (United States)

    Pang, Zuobo; Zhou, Hong; Xie, Guofeng; Cong, Dalong; Meng, Chao; Ren, Luquan

    2015-07-01

    In order to get close to the wear form of guide rails, the homemade linear reciprocating wear testing machine was used for the wear test. In order to improve the wear-resistance of gray cast iron guide rail, bionic coupling units of different forms were manufactured by a laser. Wear behavior of gray-cast-iron with bionic-coupling units has been studied under dry sliding condition at room temperature using the wear testing machine. The wear resistance was evaluated by means of weight loss measurement and wear morphology. The results indicated that bionic coupling unit could improve the wear resistance of gray cast iron. The wear resistance of gray cast iron with reticulation bionic coupling unit is the best. When the load and speed changed, reticulation bionic coupling unit still has excellent performance in improving the wear resistance of gray cast iron.

  3. The Influence of the Shape of the Reaction Chamber on Spheroidisation of Cast Iron Produced in the Lost Foam Casting Process with use of the Inmold Method

    Directory of Open Access Journals (Sweden)

    P. Just

    2012-04-01

    Full Text Available The article presents the results of the research on the influence of the shape of reaction chamber on spheroidisation of cast iron produced with use of the inmold method. The amounts of nodular graphite precipitates in castings produced with the use of different reaction chambers have been compared.

  4. The Influence of the Shape of the Reaction Chamber on Spheroidisation of Cast Iron Produced in the Lost Foam Casting Process with use of the Inmold Method

    OpenAIRE

    Just, P.; T. Pacyniak

    2012-01-01

    The article presents the results of the research on the influence of the shape of reaction chamber on spheroidisation of cast iron produced with use of the inmold method. The amounts of nodular graphite precipitates in castings produced with the use of different reaction chambers have been compared.

  5. Study on fragmentation and dissolution behavior of carbide in a hot-rolled hypereutectic high chromium cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Fei; Jiang, Yehua, E-mail: jiangyehua@kmust.edu.cn; Xiao, Han; Tan, Jun

    2015-01-05

    Highlights: • The method to prepare Carbon steel/High chromium iron is totally new. • High chromium iron can achieve small plastic deformation during hot rolling process. • Carbides in high chromium irons are crushed, refined obviously and becoming isolated, which is benefit to improve the impact toughness. • The carbide fragmentation and dissolution behavior of the hot-rolled HCCI were analyzed. - Abstract: A sandwich-structured composite containing a hypereutectic high chromium cast iron (HCCI) and low carbon steel (LCS) claddings was newly fabricated by centrifugal casting, then the blank was hot-rolled into composite plate. The carbide fragmentation and dissolution behavior of the hot-rolled HCCI were analyzed. During hot rolling, significant refinement of carbides was discovered in hot-rolled HCCI specimens. The carbides were broken and partly dissolved into the austenite matrix. The results show that carbides are firstly dissolved under the action of stress. There are grooves appeared at the boundaries of the carbides. The grooves reduce the cross section of the carbide. When the cross section of the carbide reaches to the required minimum critical cross section, the carbide breaks through the tensile force. After break, carbides continue to dissolve since more interfaces between the matrix and carbides are generated. The secondary carbides precipitated due to the dissolution are index as fcc and stacking faults parallel to the {1 1 1} are observed.

  6. Effect of fully and semi austempering treatment on the fatigue properties of ductile cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Gun; Lim, Bok Kyu; Hwang, Jung Gak [Kangwon National Univ., Chuncheon (Korea, Republic of); Kim, Dong Youl [Samcheok National Univ., Samcheok (Korea, Republic of)

    2005-03-01

    Single phase bainite structure which is obtained by the conventional austempering treatment reduces the ductility of ductile cast iron. Because of the reduction of ductility it is possible to worsen the fatigue properties. Therefore, semi austempered ductile iron which is treated from {alpha}+{gamma} is prepared to investigate the static strength and fatigue properties in comparison with fully austempered ductile iron (is treated from {gamma}). In spite of semi austempered ductile iron shows the 86% increase of ductility. Also, semi austempered ductile iron shows the higher fatigue limit and lower fatigue crack growth rate as compared with fully austempered ductile iron. By the fractographical analysis, it is revealed that the ferrite obtained by semi austempering process brings about the plastic deformation (ductile striation) of crack tip and gives the prior path of crack propagation. The relatively low crack growth rate in semi austempered specimen is caused by above fractographical reasons.

  7. Effect of Bi on graphite morphology and mechanical properties of heavy section ductile cast iron

    Directory of Open Access Journals (Sweden)

    Song Liang

    2014-03-01

    Full Text Available To improve the mechanical properties of heavy section ductile cast iron, bismuth (Bi was introduced into the iron. Five castings with different Bi content from 0 to 0.014 wt.% were prepared; and four positions in the casting from the edge to the center, with different solidification cooling rates, were chosen for microstructure observation and mechanical properties test. The effect of the Bi content on the graphite morphology and mechanical properties of heavy section ductile cast iron were investigated. Results show that the tensile strength, elongation and impact toughness at different positions in the five castings decrease with a decrease in cooling rate. With an increase in Bi content, the graphite morphology and the mechanical properties at the same position are improved, and the improvement of mechanical properties is obvious when the Bi content is no higher than 0.011wt.%. But when the Bi content is further increased to 0.014wt.%, the improvement of mechanical properties is not obvious due to the increase of chunky graphite number and the aggregation of chunky graphite. With an increase in Bi content, the tensile fracture mechanism is changed from brittle to mixture ductile-brittle fracture.

  8. FIELD DEMONSTRATION OF EMERGING PIPE WALL INTEGRITY ASSESSMENT TECHNOLOGIES FOR LARGE CAST IRON WATER MAINS

    Science.gov (United States)

    The U.S. Environmental Protection Agency sponsored a large-scale field demonstration of innovative leak detection/location and condition assessment technologies on a 76-year old, 2,500-ft long, cement-lined, 24-in. cast iron water main in Louisville, KY from July through Septembe...

  9. Microstructures and formation mechanism of hypoeutectic white cast iron by isothermal electromagnetic rheocast process

    Directory of Open Access Journals (Sweden)

    Zhang Wanning

    2010-05-01

    Full Text Available An investigation was made on the evolution of microstructures of hypoeutectic white cast iron slurry containing 2.5wt.%C and 1.8wt.%Si produced by rheocasting in which the solidifying alloy was vigorously agitated by electromagnetic stirrer during isothermal cooling processes. The results indicated that under the proper agitating temperatures and speeds applied, the dendrite structures in white cast iron slurry were gradually evolved into spherical structures during a certain agitating time. It also revealed that the bent dendrites were formed by either convection force or by the growth of the dendrites themselves in the bending direction; then, as they were in solidifying, they were gradually being alternated into separated particles and into more spherical structures at the end of the isothermal cooling process. Especially, the dendrites were granulated as the bending process proceeding, which suggested that they were caused by unwanted elements such as sulfur and phosphor usually contained in engineering cast iron. Convective flow of the melt caused corrosion on the dendritic segments where they were weaker in strength and lower in melting temperature because of higher concentration of sulfur or phosphor. And the granulation process for such dendrites formed in the melt became possible under the condition. Certainly, dendrite fragments are another factors considerable to function for spherical particles formation. A new mechanism, regarding to the rheocast structure formation of white cast iron, was suggested based on the structural evolution observed in the study.

  10. Numerical modeling of coupled heat transfer and phase transformation for solidification of the gray cast iron

    DEFF Research Database (Denmark)

    Jabbari, Masoud; Hosseinzadeh, Azin

    2013-01-01

    In the present study the numerical model in 2D is used to study the solidification bahavior of the gray cast iron. The conventional heat transfer is coupled with the proposed micro-model to predict the amount of different phases, i.e. total austenite (c) phase, graphite (G) and cementite (C...

  11. Changes Found on Run-In and Scuffed Surfaces of Steel Chrome Plate, and Cast Iron

    Science.gov (United States)

    Good, J. N.; Godfrey, Douglas

    1947-01-01

    A study was made of run-in and scuffed steel, chrome-plate, and cast-iron surfaces. X-ray and electron diffraction techniques, micro-hardness determinations, and microscopy were used. Surface changes varied and were found to include three classes: chemical reaction, hardening, and crystallite-size alteration. The principal chemical reactions were oxidation and carburization.

  12. Hot Cutting of Real-Time Cast-Forged GS Ductile Iron for Automotive Rods

    Science.gov (United States)

    Fouilland, Laurence; Mansori, Mohamed El

    2011-01-01

    In the global economy context, automotive industry suppliers have to keep a constant advance on products design and manufacturing process. Concerning automotive rods, the substitution of forged steel by spherical graphite iron (SG iron) with high mechanical properties constitutes a valid economic alternative. Such rods are produced using a complex coupled process: casting and forging followed by an austempered heat treatment. The forging operation is capable to shape the cast rod which introduces hot deformation to increase mechanical properties of net-shape SG iron rod. However, the intermediate re-heating between casting and forging must be avoided to keep competitive manufacturing costs. A major concern of this new process development is the cracks produced in rod's surface which are consecutive to hot spruing involved after casting operations. This issue is addressed in this paper which discusses the physical mechanisms involved in the hot ductile damage of SG iron. Hot cutting tests were performed to simulate the spruing operation which shows the close interactions between microstructure, machining parameters and resulting damages. The damage mechanisms in terms of crack initiation and its growth have been studied with respect to the constituent phases (austenite+graphite nodules), the cut surface morphology and the hot cutting performance.

  13. Synthesis of nanoparticles of vanadium carbide in the ferrite of nodular cast iron

    CERN Document Server

    Fras, E; Guzik, E; Lopez, H

    2005-01-01

    The synthesis method of nanoparticles of vanadium carbide in nodular cast iron is presented. After introduction of this method, the nanoparticles with 10-70 nm of diameter was obtained in the ferrite. The diffraction investigations confirmed that these particles are vanadium carbides of type V/sub 3/C/sub 4/.

  14. 3-D Analysis of Graphite Nodules in Ductile Cast Iron Using FIB-SEM

    DEFF Research Database (Denmark)

    D'Angelo, Luca; Jespersen, Freja N.; MacDonald, A. Nicole;

    Ductile cast iron samples were analysed in a Focused Ion Beam Scanning Electron Microscope, FIB-SEM. The focussed ion beam was used to carefully remove layers of the graphite nodules to reveal internal structures in the nodules. The sample preparation and milling procedure for sectioning graphite...

  15. Three-dimensional local residual stress and orientation gradients near graphite nodules in ductile cast iron

    DEFF Research Database (Denmark)

    Zhang, Yubin; Andriollo, Tito; Fæster, Søren;

    2016-01-01

    A synchrotron technique, differential aperture X-ray microscopy (DAXM), has been applied to characterize the microstructure and analyze the local mesoscale residual elastic strain fields around graphite nodules embedded in ferrite matrix grains in ductile cast iron. Compressive residual elastic...

  16. Tape casting as a fabrication process for iron aluminide (FeAl) thin sheets

    Energy Technology Data Exchange (ETDEWEB)

    Mistler, R.E. [Richard E. Mistler Inc., Morrisville, PA (United States); Sikka, V.K. [ORNL, PO Box 2008, Oak Ridge, TN 37831 (United States); Scorey, C.R.; McKernan, J.E. [Ametek Inc., 21 Toelles Road, Wallingford, CT 06492 (United States); Hajaligol, M.R. [Research and Development Center, Philip Morris USA, PO Box 26581, Richmond, VA 23261 (United States)

    1998-12-31

    The conversion of iron aluminide powder into a slurry followed by tape casting into a green sheet was investigated. Casting parameters affecting green sheet properties were studied. Application of thermo-mechanical processing including sintering, cold rolling, annealing and heat treating resulted in sheets with a fine-grain structure at essentially 100% of theoretical density. The various microstructures developed throughout the process are described, along with tensile property measurements on the fully dense product. Differences in property with sheets made by other processes are explained, and it is demonstrated that tape casting is a viable method of making thin gauge sheets of iron aluminide with a wide range of compositions. (orig.) 9 refs.

  17. The identification of pouring conditions of cast iron to sand moulds

    Directory of Open Access Journals (Sweden)

    B. Borowiecki

    2008-04-01

    Full Text Available The structure and properties of the castings in cast iron put on spheroidization depend especially on the pouring conditions. Decisive factor of local castings properties can be the flow ability of liquid metal in sand mould, which depends not only on chemical constitutions but also on temperature and velocity of pouring. The parameter, which take into consideration various factors is a substitute rheological parameter θ proposed in early author’s papers [1, 2]. The parameter determined in fluidity test can be used to calculation of thickness of rheological boundary layer metal in gating system channel and in casting. The identification a thermal properties of sand mould material has been require of investigation proposed in literature [3, 4]. In the article presented also the experimental of measurement results of metal levels in piezometers located on the horizontal cross gate.

  18. Using the anti-adherence paints to manufacturing of the moulds intended for iron castings

    Science.gov (United States)

    Josan, A.; Pinca Bretotean, C.

    2017-01-01

    The paper presents the critical technology for obtaining of the lamellar graphite grey cast iron castings (Supporting roll type). Are presented the stages of achievement of the mould and the elaboration technology of the liquid alloy. A view to improving the qualitative characteristics of the castings and reducing the defects due to achievement of moulds it is necessary to use the antiadherence paints for moulds and cores. From the point of view of the cost the antiadherence paints belong to the expensive material category. But these expenses are done with their acquisition are amortized into account of improving the commercial aspect of the castings and shortening of the cleaning-finishing operations. Due to increase the resistance of the moulds and cores which they apply it is possible to decrease the machining allowance.

  19. Graphite nodule count and size distribution in thin-walled ductile cast iron

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2008-01-01

    Graphite nodule count and size distribution have been analysed in thin walled ductile cast iron. The 2D nodule counts have been converted into 3D nodule count by using Finite Difference Method (FDM). Particles having a diameter smaller than 5 µm should be neglected in the nodule count...... as these are inclusions and micro porosities that do not influence the solidification morphology. If there are many small graphite nodules as in thin walled castings only 3D nodule count calculated by FDM will give reliable results. 2D nodule count and 3D nodule count calculated by simple equations will give too low...... results. The 3D size distribution showed presence of primary graphite nodules in hypereutectic castings. In thin plates the nodule count is similar in eutectic and hypereutectic plates. In thicker plates the hypereutectic casting has the highest nodule count....

  20. A study on the effects of artifacts on fatigue limit of ductile cast iron with ferritic structure

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hak [Yeungnam Univ., Gyeongsan (Korea, Republic of); Kim, Min Gun [Kangwon National Univ., Chuncheon (Korea, Republic of)

    2000-10-01

    In this study, fatigue tests were performed to examine the effects of micro drill hole on fatigue limit of as cast and Austempered Ductile cast Iron (ADI) using the rotary bending fatigue tester. As results, micro drill holes (diameter{<=}0.4mm) did not influence the fatigue limit of ADI, compared to annealed ductile cast iron; the critical defect size of crack initiation, in ADI was larger than as cast. If the {radical}areas of micro drill hole and graphite nodule in ADI are comparable, crack initiates at the graphite nodule. When the ruggedness develops through austempering treatment process, microstructure on crack initiation at micro drill hole is tougher than that of as cast ductile cast iron.

  1. Creep-rupture behavior of a developmental cast-iron-base alloy for use up to 800 deg C

    Science.gov (United States)

    Titran, Robert H.; Scheuermann, Coulson M.

    1987-01-01

    A promising iron-base cast alloy is being developed as part of the DOE/NASA Stirling Engine Systems Project under contract DEN 3-282 with the United Technologies Research Center. This report presents the results of a study at the Lewis Research Center of the alloy's creep-rupture properties. The alloy was tested under a variety of conditions and was found to exhibit the normal 3-stage creep response. The alloy compared favorably with others being used or under consideration for the automotive Stirling engine cylinder/regenerator housing.

  2. Tensile Properties of Al-Cu 206 Cast Alloys with Various Iron Contents

    Science.gov (United States)

    Liu, K.; Cao, X.; Chen, X.-G.

    2014-05-01

    The Al-Cu 206 cast alloys with varying alloy compositions ( i.e., different levels of Fe, Mn, and Si) were investigated to evaluate the effect of the iron-rich intermetallics on the tensile properties. It is found that the tensile strength decreases with increasing iron content, but its overall loss is less than 10 pct over the range of 0.15 to 0.5 pct Fe at 0.3 pct Mn and 0.3 pct Si. At similar iron contents, the tensile properties of the alloys with dominant Chinese script iron-rich intermetallics are generally higher than those with the dominant platelet phase. In the solution and artificial overaging condition (T7), the tensile strength of the 206 cast alloys with more than 0.15 pct Fe is satisfactory, but the elongation does not sufficiently meet the minimum requirement of ductility (>7 pct) for critical automotive applications. However, it was found that both the required ductility and tensile strength can be reached at high Fe levels of 0.3 to 0.5 pct for the alloys with well-controlled alloy chemistry and microstructure in the solution and natural aging condition (T4), reinforcing the motivation for developing recyclable high-iron Al-Cu 206 cast alloys.

  3. Shrinkages in heavy-sized cast components of nodular cast iron – NDT and fatigue

    Directory of Open Access Journals (Sweden)

    Bleicher Christoph

    2014-06-01

    Full Text Available Material defects like shrinkages, dross, pores and chunky graphite are likely to occur in thick-walled castings and are a challenge for the foundries and their customers. These defects are mostly detected with handheld ultrasonic testing (UT or X-ray analysis. Within a research project done at the Fraunhofer Institute for Structural Durability and System Reliability LBF, the fatigue of Dross, shrinkages and chunky graphite in thick-walled cast material GGG-40 was estimated based on X-ray and fatigue tests on bending specimens. High fatigue reductions were received for the different material imperfections. Based on these impressions a further research project was executed at the Fraunhofer LBF to get an estimation of the informational value of UT in relation to fatigue of shrinkages in thick-walled castings of the material EN-GJS-400-18U-LT, EN-GJS-450-18 and EN-GJS-700-2. With the help of X-ray analysis and the UT technique Sampling Phased Array (SPA information about geometry and density were derived for a numerical analysis of shrinkages in thick-walled castings concerning fatigue. The following text summarizes the fatigue results achieved in the two research projects with the help of the X-ray and UT analysis.

  4. Machinability of clean thin-wall gray and ductile iron castings. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bates, C.E.; Littleton, H.E.; Eleftheriou, E.; Griffin, R.D.; Dwyer, Z.B.; DelSorbo, C.; Sprague, J.

    1997-02-01

    First phase was to develop a laboratory technique for evaluating the machinability of gray and ductile iron; longer term goal is to learn how to modify the foundry process to produce castings meeting all specified mechanical properties while providing improved machining behavior. Microcarbides present in the irons were found to dominate the machinability of iron. Pearlitic irons with acceptable machinability contain 8.9 to 10.5 wt% microcarbides. The weight fraction microcarbides in the iron is influenced by carbide forming element concentrations, presence of elements that retard carbon diffusion, and cooling rate from the eutectic through the eutectoid temperature range. Tool wear rate increased at higher surface machining speeds and fraction microcarbides; all irons containing above 11.5% microcarbides had poor machinability. Graphite size, shape, distribution, etc. had a lesser effect on machinability. Reducing the addition of a foundry grade Ca and Al bearing 75% FeSi inoculant from 0.5 to 0.2% increased the tool life 100%. Inoculation test castings were also poured in a class 40 gray iron; laboratory analysis is currently underway. Exploratory studies were conducted to determine if tool force could be used to predict tool life: torque and feed forces were found to correlate with machinability.

  5. The potential of centrifugal casting for the production of near net shape uranium parts

    Energy Technology Data Exchange (ETDEWEB)

    Robertson, E. [United States Air Force Academy, Colorado Springs, CO (US). Dept. of Engineering Mechanics

    1993-09-01

    This report was written to provide a detailed summary of a literature survey on the near net shape casting process of centrifugal casting. Centrifugal casting is one potential casting method which could satisfy the requirements of the LANL program titled Near Net Shape Casting of Uranium for Reduced Environmental, Safety and Health Impact. In this report, centrifugal casting techniques are reviewed and an assessment of the ability to achieve the near net shape and waste minimization goals of the LANL program by using these techniques is made. Based upon the literature reviewed, it is concluded that if properly modified for operation within a vacuum, vertical or horizontal centrifugation could be used to safely cast uranium for the production of hollow, cylindrical parts. However, for the production of components of geometries other than hollow tubes, vertical centrifugation could be combined with other casting methods such as semi-permanent mold or investment casting.

  6. Physicochemical studies of glucose, gellan gum, and hydroxypropyl cellulose--inhibition of cast iron corrosion.

    Science.gov (United States)

    Rajeswari, Velayutham; Kesavan, Devarayan; Gopiraman, Mayakrishnan; Viswanathamurthi, Periasamy

    2013-06-05

    Glucose, gellan gum, and hydroxypropyl cellulose were studied against the acid corrosion of cast iron by means of weight loss, potentiodynamic polarization, and AC impedance spectroscopy techniques. The inhibition efficiency was found to increase with increasing concentration of the inhibitors. The effect of immersion time and temperature were also studied. The addition of potassium iodide to the corrosion-inhibition system showed both antagonism and synergism toward inhibition efficiency. Polarization studies revealed the mixed-type inhibiting nature of the carbohydrates. The adsorption of inhibitors on the cast iron surface obeys Langmuir adsorption isotherm model, both in presence and absence of KI. Physical interaction between the inhibitor molecules and the iron surface was suggested by the thermochemical parameters, rather than chemical interaction.

  7. Discussion on "proportional solidification technology" for nodular iron casting method

    Institute of Scientific and Technical Information of China (English)

    ZHOU Gen

    2006-01-01

    The Proportional Solidification Technology believes that advancing the expansion of graphite precipitation is favorable for fully utilizing the expansion to offset the contraction and minimizing feeder size. But this author has proved that advancing the expansion is unfavorable for both feeding from the feeder and the self-feeding by expansion. On contrary, advancing the contraction is favorable for both kinds of feeding and favorable for avoiding shrinkage. The feeding efficiency of feeders cannot be increased by advancing the expansion of the casting, but can only be increased by accelerating cooling and contraction of the casting, and (or) by delaying the freezing of the feeders. In order to fully utilize the expansion to offset the contraction, it is a must to ensure that all inlets and outlets of a casting being poured are blocked rapidly at the moment when pouring is finished. It is pointed out that blocking at the earlier frozen feeder neck is unfavorable for both feeding from the feeder and the self-feeding by expansion; whereas blocking at earlier frozen ingates is favorable for both kinds of feeding.

  8. Development of a Cast Iron Fatigue Properties Database for use with Modern Design Methods

    Energy Technology Data Exchange (ETDEWEB)

    DeLa' O, James, D.; Gundlach, Richard, B.; Tartaglia, John, M.

    2003-09-18

    A reliable and comprehensive database of design properties for cast iron is key to full and efficient utilization of this versatile family of high production-volume engineering materials. A database of strain-life fatigue properties and supporting data for a wide range of structural cast irons representing industry standard quality was developed in this program. The database primarily covers ASTM/SAE standard structural grades of ADI, CGI, ductile iron and gray iron as well as an austempered gray iron. Twenty-two carefully chosen materials provided by commercial foundries were tested and fifteen additional datasets were contributed by private industry. The test materials are principally distinguished on the basis of grade designation; most grades were tested in a 25 mm section size and in a single material condition common for the particular grade. Selected grades were tested in multiple sections-sizes and/or material conditions to delineate the properties associated with a range of materials for the given grade. The cyclic properties are presented in terms of the conventional strain-life formalism (e.g., SAE J1099). Additionally, cyclic properties for gray iron and CGI are presented in terms of the Downing Model, which was specifically developed to treat the unique stress-strain response associated with gray iron (and to a lesser extent with CGI). The test materials were fully characterized in terms of alloy composition, microstructure and monotonic properties. The CDROM database presents the data in various levels of detail including property summaries for each material, detailed data analyses for each specimen and raw monotonic and cyclic stress-strain data. The CDROM database has been published by the American Foundry Society (AFS) as an AFS Research Publication entitled ''Development of a Cast Iron Fatigue Properties Database for Use in Modern Design Methods'' (ISDN 0-87433-267-2).

  9. Influence of Cast Iron Structure on the Glassmold Equipment Operational Defects

    Directory of Open Access Journals (Sweden)

    I. O. Leushin

    2015-01-01

    Full Text Available The growing demand for glass packaging contributes to the increase in production capacity of glass-container plants. Their equipment (cast iron glass-forming sets operates in continuous mode under complex cyclic thermal loads, which lead to the formation of operational defects on the working surfaces of details: graphite falling, cracks, oxidation, etc. Particular influence on the formation of these defects renders the microstructure of the material at the time of installation of details on the line.The article identifies the causes for formation of operational defects, formulates the ways to remedy them and prevent their occurrence.The authors studied details made from grey cast iron with flake and spherical forms of graphite. It is found that in the process of exploitation of the material is greatly reducing its hardness, strength, resistance to oxidation through of graphitization processes, chemical interaction of glass and iron, shock loads working edges. It is proved that the choice of initial microstructure of cast iron (the metal base, the graphite form, the presence of structural-free cementite exercises a determining influence on the durability of the mold tooling. The article proposes differential (layered arrangement of the graphite phase of cast iron in the alloy matrix (ferrite. This arrangement of high-carbon phase can simultaneously increase the thermal and oxidation resistance of the material. The formation of a layered structure of iron is produced by the intensification of the processes of alloying, modifying and directional freezing the melt.These data can be used to select the material of details by manufacturers glass-molds tooling.

  10. Mechanical Performances of Carbonitriding Films on Cast Iron by Plasma Electrolytic Carbonitriding

    Institute of Scientific and Technical Information of China (English)

    PANG Hua; ZHANG Gu-Ling; WANG Xing-Quan; LV Guo-Hua; CHEN Huan; YANG Si-Ze

    2011-01-01

    The plasma electrolytic carbonitriding (PEC/N) process is applied to cast iron using an aqueous solution of acetamide and glycerin as the electrolyte. Mechanical properties of the carbonitriding layers on cast iron are investigated. After the PEC/N treatment, the microhardness and wear resistance of cast iron are improved significantly compared to the untreated substrate. When the substrate is processed at 350 V for 60s, the coating presents the highest microhardness and it is about 554.14HK0.02, and the coating with the highest hardness has the best wear resistance.%The plasma electrolytic carbonitriding (PEC/N) process is applied to cast iron using an aqueous solution of acetamide and glycerin as the electrolyte.Mechanical properties of the carbonitriding layers on cast iron are investigated.After the PEC/N treatment,the microhardness and wear resistance of cast iron are improved significantly compared to the untreated substrate.When the substrate is processed at 350 V for 60s,the coating presents the highest microhardness and it is about 554.14HK0.02,and the coating with the highest hardness has the best wear resistance.Plasma electrolytic saturation (PES) is a relatively novel surface engineering technique,which operates at room temperature and atmospheric pressure.[1-3]It includes plasma electrolytic carburizing (PEC),[4,5]plasma electrolytic nitriding (PEN)[6] and plasma electrolytic carbonitriding (PEC/N).[7-10] The relatively unrestrained size and shape,and shorter treatment time compared to vacuum-plasma processes make the PES a desirable and flexible technique for industrial use.The PES treatments on low carbon steel,[11] stainless steel[3,12] and pure iron[13] have been investigated.Researchers studied the microstructure,phase composition,corrosion resistance,microhardness and wear performance of the PES-treated samples.It was found that the diffusion of N into stainless steels can improve the corrosion resistance of stainless steels,[14] while the

  11. Effect of Microstructure on Impact Fatigue Resistance and Impact Wear Resistance of Medium Cr-Si Cast Iron

    Institute of Scientific and Technical Information of China (English)

    LI Wei

    2007-01-01

    A great amount of iron grinding balls in tube mills have been consumed. Under this impact abrasive wear working condition, the failure of wear resistant alloying white irons grinding balls is mainly caused by fatigue spalling. The impact wear resistance of martensitic high chromium cast iron (Cr of 15 %) is not high sometimes, but its cost is not low. Thus, medium Cr-Si wear resistant cast iron is recommended. The influence of the iron on impact fatigue resistance and impact wear resistance is pronounced. Ball-on-ball impact fatigue test and high stress impact wear test of the grinding balls have been carried out. The results show that the impact fatigue resistance (IFR) and impact wear resistance (IWR) of medium Cr-Si cast iron are superior to those of martensitic high chromium cast iron (Cr of 15%). The main reasons are that (1) the stress in medium Cr-Si cast iron is released in the as-cast state; (2)the matrix is fine pearlite with better toughness and plasticity; (3) the pearlite is more stable compared with a retained austenite under repeated impact load and less phase transformation can take place; (4) high silicon content improves the morphology of eutectic carbide; (5) there is no secondary carbide which results in less crack sources. All these factors are beneficial to improvement of impact fatigue spalling resistance. The eutectic carbide M7C3 is the main constituent to resist wear.

  12. Effects of Alloying Elements on the Microstructures and Mechanical Properties of Heavy Section Ductile Cast Iron

    Institute of Scientific and Technical Information of China (English)

    G.S. Cho; K.H. Choe; K.W. Lee; A.Ikenaga

    2007-01-01

    The effects of alloying elements on the as-cast microstructures and mechanical properties of heavy section ductile cast iron were investigated to develop press die material having high strength and high ductility.Measurements of ultimate tensile strength, 0.2% proof strength, elongation and unnotched Charpy impact energy are presented as a function of alloy amounts within 0.25 to 0.75 wt pct range. Hardness is measured on the broken tensile specimens. The small additions of Mo, Cu, Ni and Cr changed the as-cast mechanical properties owing to the different as-cast matrix microstructures. The ferrite matrix of Mo and Ni alloyed cast iron exhibits Iow strength and hardness as well as high elongation and impact energy. The increase in Mo and Ni contents developed some fractions of pearlite structures near the austenite eutectic cell boundaries, which caused the elongation and impact energy to drop in a small range. Adding Cu and Cr elements rapidly changed the ferrite matrix into pearlite matrix, so strength and hardness were significantly increased. As more Mo and Cr were added. the size and fraction of primary carbides in the eutectic cell boundaries increased through the segregation of these elements into the intercellular boundaries.

  13. Effect of alloying elements on solidification of primary austenite in Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2011-04-01

    Full Text Available Within the research, determined were direction and intensity of alloying elements influence on solidification way (directional orvolumetric of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu. 50 cast shafts dia. 20 mm were analysed.Chemical composition of the alloy was as follows: 1.7 to 3.3 % C, 1.4 to 3.1 % Si, 2.8 to 9.9 % Ni, 0.4 to 7.7 % Mn, 0 to 4.6 % Cu, 0.14 to0.16 % P and 0.03 to 0.04 % S. The discriminant analysis revealed that carbon influences solidification of primary austenite dendrites most intensively. It clearly increases the tendency to volumetric solidification. Influence of the other elements is much weaker. This means that the solidification way of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu does not differ from that in an unalloyed cast iron.

  14. EFFECT OF ALLOYING ON TEMPERATURE OF TRANSFORMATION «PEARLITE – AUSTENITE» IN COMPLEX-ALLOYED WHITE CAST IRONS

    OpenAIRE

    2014-01-01

    Purpose. Pearlite is not accepted in the microstructure of wear resistant steels and cast irons. To prevent the pearlite by means of appropriate selection of mode of quenching requires the knowledge of the temperature of the critical points Ac1 and Ac3 for various steels and cast irons. Purpose of work is determine the effect of V (5-10%) and Cr (up to 9%) on the temperature range of the phase-structural transformation "pearlite®austenite in the complex-alloyed V-Cr-Mn-Ni white cast irons wit...

  15. Effect of heat treatment on microstructure and mechanical properties of high boron white cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Chen Xiang, E-mail: xchen@mail.tsinghua.edu.cn [Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Li Yanxiang [Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China)

    2010-12-15

    Research highlights: {yields} The iron comprises a fine pearlite and M{sub 2}B boride at as-cast condition. {yields} Tempered at a higher temperature, some particles precipitated in the matrix. {yields} The secondary precipitates have a crystal structure of M{sub 23}(B,C){sub 6}. {yields} Optimum structure is obtained when tempered at 400 deg. C. - Abstract: The effect of different tempering temperatures on the microstructure and mechanical properties of high boron white cast iron after air quenching was studied. The experimental results indicate that the high boron white cast iron comprises a dendritic matrix and interdendritic boride M{sub 2}B that distributed in the form of continuous network and the matrix is composed of fine pearlite at as-cast condition. After austenitising at 920 deg. C and air quenching, the matrix of high boron cast iron is changed from pearlite to lath-type martensite, and the morphology of boride is still kept in the form of continuous network. After tempered at 200 deg. C or a higher temperature, a secondary precipitation with a size of tens of nanometers is found in the matrix, and the size and the amount of this secondary precipitation increase with the increasing of tempering temperature. TEM analysis shows that the secondary precipitates have a crystal structure of M{sub 23}(B,C){sub 6}. With the increasing of tempering temperature after air quenching, the hardness decreases, and the impact toughness firstly increases to a maximum value and then decreases. The optimum structure that has a combination of high hardness and high impact toughness can be obtained when the tempering temperature is lower than 400 deg. C.

  16. Experimental validation of error in temperature measurements in thin walled ductile iron castings

    DEFF Research Database (Denmark)

    Pedersen, Karl Martin; Tiedje, Niels Skat

    2007-01-01

    An experimental analysis has been performed to validate the measurement error of cooling curves measured in thin walled ductile cast iron. Specially designed thermocouples with Ø0.2 mm thermocouple wire in Ø1.6 mm ceramic tube was used for the experiments. Temperatures were measured in plates...... to a level about 20C lower than the actual temperature in the casting. Factors affecting the measurement error (oxide layer on the thermocouple wire, penetration into the ceramic tube and variation in placement of thermocouple) are discussed. Finally, it is shown how useful cooling curve may be obtained...

  17. FEATURES OF CHROMIUM DOPING OF WEAR-RESISTANT CAST IRON

    Directory of Open Access Journals (Sweden)

    V. V. Netrebko

    2013-01-01

    Full Text Available The aim of this work analysis of the influence of chromium on the process of carbide formation, changes in chemical composition of the metal substrate in the areas adjacent to the carbides and at the hardness of iron while economy nickel and manganesealloying.

  18. The structure and mechanical properties of pearlitic-ferritic vermicular cast iron

    Directory of Open Access Journals (Sweden)

    E. Guzik

    2012-01-01

    Full Text Available The results of studies on the use of magnesium alloy in modern Tundish + Cored Wire injection method for production of vermicular graphite cast irons were described. The injection of Mg Cored Wire length is a treatment method which can be used to process iron melted in an electric induction furnace. This paper describes the results of using a high-magnesium ferrosilicon alloy in cored wire for the production of vermicular graphite cast irons at the; Tundish + Cored Wire to be injected methods (PE for pearlitic-ferritic matrix GJV with about 25 %ferrite content. The results of calculations and experiments have indicated the length of the Cored Wire to be injected basing on the initial sulfur content and weight of the treated melt. The paper presents a microstructure matrix and vermicular graphite in standard sample and different walled castings. The results of numerous trials have shown that the magnesium Tundish + PE Method process can produce high quality vermicular graphite irons under the specific industrial conditions of the above mentioned foundries.

  19. Low temperature impact strength of heavy section ductile iron castings: effects of microstructure and chemical composition

    Directory of Open Access Journals (Sweden)

    C. Labrecque

    2011-02-01

    Full Text Available A foundry research project has been recently initiated at RTIT in order to better understand the fabrication of as-cast heavy section DI parts meeting high impact energy requirements at low temperatures. The experimental castings have the following dimensions 180 mm x 180 mm x 190 mm. The achieved as-cast Charpy impact strengths were as follows: 17 J (RT, 16 J (-20°C and 11 J (-40°C. The foundry process, the chemical composition and the microstructure of this experimental casting are compared to the ones of various examples in order to show the detrimental effects of residual elements, microshrinkage and microcarbide on the impact properties. Finally, quality index empirical models (based on casting chemical compositions are used to analyse the impact tests results. This paper illustrates that an adequate nodule count can contribute to reducing the detrimental effects of the residual elements and microsegregation.

  20. Microstructure and properties of cast iron by semi-solid die casting process; Hangyoko diecast shita chutetsu no soshiki to seishitsu

    Energy Technology Data Exchange (ETDEWEB)

    Yoshida, C.; Kitamura, K.; Ando, Y.; Hironaka, K.

    1996-02-25

    In the semi-solid die casting process, products are made by processing metals in the liquid and solid coexistence region. Die casting experiments were conducted using flaky graphite cast iron by means of the rheocasting method in which semi-solid slurry is directly die cast and the thixocasting method in which raw material billet is heated up to the semi-solid temperature and then die cast. In both the methods, flat plates were produced. In the rheocasting with the solid ratio of 0.2, flat plates of 6 mm thick were obtained. The surface temperature of die was lower than that in the case of melt die casting, which reduced the heat load of die. The macro segregation was also reduced. In the thixocasting, flat plates of 3 mm thick were obtained. Using general flaky graphite cast iron, the microstructure was observed where solid phase austenite is uniformly dispersed in the solid-liquid coexistence region. Austenite and austenite/cementite eutectic was observed in the specimens without treatment after casting. Cementite easily changed into fine graphite spheres through the heat treatment, which has excellent tensile strength of 400 MPa and elongation of 3%. 7 refs., 12 figs., 5 tabs.

  1. Shrinkage Behaviour of Spheroidal Graphite Cast Iron in Green and Dry Sand Molds for the Benchmarking of Solidification Simulation

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The effects of metallurgical and processing parameters on the formation of shrinkage cavities and porosities in spheroidal graphite cast iron have been studied, considering the parameters of carbon equivalent, inoculation, casting modulus, mold type (green or dry) and pouring temperature within specific ranges of these variables. Based on the orthogonal experiments, the metallurgical and processing parameters of the minimum casting shrinkage and the maximum casting shrinkage were obtained, and the effects of metallurgical and processing parameters on the formation of shrinkage cavities and porosities in spheroidal graphite cast iron castings were discussed. Finally,two regression equations relating these variables to the formation of shrinkage porosity were derived based upon the orthogonal experiments conducted.

  2. Dimensional accuracy of small gold alloy castings. Part 4. The casting ring and ring liners.

    Science.gov (United States)

    Morey, E F

    1992-04-01

    The role of the casting ring and its asbestos liner is discussed. Asbestos as a liner has now largely been replaced by two alternative materials, one based on cellulose and the other on ceramic fibres. The limited literature on the effect of these newer materials on casting accuracy is also reviewed as their introduction may require significant changes in the traditional technology of dental casting.

  3. Study on Bond Ability of Arc-Spraying Coatings with Different Surface Pretreatment on Cast-Iron

    Institute of Scientific and Technical Information of China (English)

    HAO Jian-jun; MA Yue-jin; SHEN Yu-zeng

    2004-01-01

    Arc spraying coatings are widely used in various applications, but uncommon in cast iron substrate. Different surface pretreatment technology is tested on substrates of gray cast iron. Surface roughness and residual stress were measured by TR200 and X-ray diffraction analyzer. Influence of different surface pretreatment methods ( dry blasting and fusebond) on roughness and residual stress was analyzed. The arc-sprayed coatings of wire 3Cr13 (φ2mm) on gray cast iron substrate is studied. The microstructure and interface of bonding layer were observed by SEM. The bond strength was taken by tensile test. Results show that bond strength with grit blasting is higher than fuse-bond; it is feasible to make wire 3Cr13 coating with arc spraying on cast iron substrate roughened by grit blasting.

  4. Effects of Carbon Content and Solidification Rate on the Thermal Conductivity of Grey Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Daniel Holmgren; Attila Diószegi; Ingvar L.Svensson

    2008-01-01

    The thermal conductivity/diffusivity of pearlitic grey irons with various carbon contents was investi- gated by the laser flash method. The materials were cast in controlled thermal environments producing three dissimilar cooling rates. The cooling rates together with the carbon content largely influence the thermal conductivity of grey iron. Linear relationships exist between the thermal conductivity and the carbon content, the carbon equivalent, and the fraction of the former primary solidified austenite transformed into pearlite. The results show that the optimal thermal transport properties are obtained at medium cooling rates. Equa- tions are given for the thermal conductivity of pearlite, solidified as pre-eutectic austenite, and the eutectic of grey iron. The thermal conductivity of pearlitic grey iron is modelled at both room temperature and elevated temperatures with good accuracy.

  5. Effects of carbon content and solidification rate on thermal conductivity of grey cast iron

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The thermal conductivity or diffusivity of pearlitic grey irons with various carbon contents is investigated by the laser flash method. The materials are cast in controlled thermal environments and produced in three dissimilar cooling rates. The cooling rate together with the carbon content largely influence the thermal conductivity of grey iron. Linear relationships exist between the thermal conductivity and the carbon content, the carbon equivalent and the fraction of former primary solidified austenite transformed into pearlite. The work shows that optimal thermal transport properties are obtained at medium cooling rates. Equations describing the thermal conductivity of pearlite,solidified as pre-eutectic austenite, and the eutectic of grey iron are derived. The thermal conductivity of pearlitic grey iron is modeled at both room temperature and elevated temperature with good accuracy.

  6. Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

    Science.gov (United States)

    Zhang, Haiya; Tian, Yimei; Wan, Jianmei; Zhao, Peng

    2015-12-01

    Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

  7. Corrosion Inhibition of Cast Iron in Arabian Gulf Seawater by Two Different Ionic Liquids

    Directory of Open Access Journals (Sweden)

    El-Sayed M. Sherif

    2015-06-01

    Full Text Available In this paper we report on the corrosion inhibition of cast iron in Arabian Gulf seawater by two different ionic liquids namely, 1-ethyl-3-methylimidazolium chloride ([EMIm]Cl and 1-butyl-1-methylpyrrolidinium chloride ([Py1,4]Cl. The inhibiting influence of the employed ionic liquids was investigated by weight loss, open circuit potential electrochemical impedance spectroscopy, and cyclic potentiodynamic polarization. The results show the corrosion inhibition impact of the employed ionic liquids (ILs. Compared with [Py1,4]Cl, [EMIm]Cl shows a higher inhibition efficiency at a short immersion time, for the examined ILs concentrations. However, [Py1,4]Cl exhibits a higher efficiency upon increasing the immersion time indicating the persistence of the inhibiting influence. The corrosion inhibition of the employed ionic liquids is attributed to the adsorption of the cations of the ionic liquids onto the surface of cast iron forming a corrosion barrier.

  8. Review of current research and application of ductile cast iron quality monitoring technologies in Chinese foundry industry

    OpenAIRE

    Da-yong Li; Zhen-yu Xu; Xu-liang Ma

    2015-01-01

    There is a long history of studying and making use of ductile cast iron in China. Over the years, the foundrymen in China have carried out a lot of valuable research and development work for measuring parameters and controlling the quality in ductile cast iron production. Many methods, such as rapid metallographic phase, thermal analysis, eutectic expansion ratio, surface tension measurement, melt electrical resistivity, oxygen and sulfur activity measurement, ultrasonic measurement and sound...

  9. Study on the Thermal Fatigue Behavior of Hot Deformed Wear Resistance Cast Iron and Effect of Carbide

    Institute of Scientific and Technical Information of China (English)

    Dong Litao; Liu Rongchang; Li Xingyuan; Chen Xiuhong

    2007-01-01

    The thermal fatigue behavior of wear resistance cast iron with different quantity of deformation has been investigated. The results show that eutectic carbide is the main location and passage for initiation and extension of thermal fatigue cracks, approving that the more serious, the carbide breaks. The higher thermal fatigue resistance of wear resistance cast iron will be and thermal fatigue fracture belongs mainly to brittleness.

  10. Wear of double crown systems: electroplated vs. casted female part

    Directory of Open Access Journals (Sweden)

    Stefan Bayer

    2012-06-01

    Full Text Available OBJECTIVES: The wear of telescopic crowns is a common problem often reducing the patient's satisfaction with the denture and resulting in a renewal of the denture. The study aims to compare the wear behavior of conical crowns using electroplated copings (group E with standard telescopic crowns with cast female parts (group C. MATERIAL AND METHODS: 10 conical crowns were milled for each group of a cast gold alloy. The specimen of group E had a conicity of 2º. The cast secondary crowns of group C had a 0º design. The electroplated coping was established by direct electroforming. An apparatus accomplishing 10,000 wear cycles performed the wear test. The retentive forces and the correlating distance during insertion and separation were measured. The wear test was separated in a start phase, an initial wear phase and the long term wear period. The retention force value and the force-distance integral of the first 0.33 mm of each cycle were calculated. RESULTS: The retentive forces were significantly higher for group E and the integrals were significantly lower for this group except the integral at cycle 10,000. The changes of retention force and integral did not differ significantly between both groups in all phases. The change of the integrals as well as the integral at the particular cycles showed higher interquartile distances for group C. CONCLUSIONS: Within the limitations of this study the tested conical crowns showed clinically acceptable retentive properties. The values reached a range comparable to retentive elements tested in recent literature. The values of group C showed higher ranges. The force measured for group E was significantly higher than for group C but the integrals showed an opposite tendency. The results indicate that an exclusive analysis of the force is not sufficient as the integral is not equivalent to the force although it describes the retentive property of the system in a better way than the force over a distance is

  11. Effects of Silicon on Mechanical Properties and Fracture Toughness of Heavy-Section Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Liang Song

    2015-01-01

    Full Text Available The effects of silicon (Si on the mechanical properties and fracture toughness of heavy-section ductile cast iron were investigated to develop material for spent-nuclear-fuel containers. Two castings with different Si contents of 1.78 wt.% and 2.74 wt.% were prepared. Four positions in the castings from the edge to the center, with different solidification cooling rates, were chosen for microstructure observation and mechanical properties’ testing. Results show that the tensile strength, elongation, impact toughness and fracture toughness at different positions of the two castings decrease with the decrease in cooling rate. With an increase in Si content, the graphite morphology and the mechanical properties at the same position deteriorate. Decreasing cooling rate changes the impact fracture morphology from a mixed ductile-brittle fracture to a brittle fracture. The fracture morphology of fracture toughness is changed from ductile to brittle fracture. When the Si content exceeds 1.78 wt.%, the impact and fracture toughness fracture morphology transforms from ductile to brittle fracture. The in-situ scanning electronic microscope (SEM tensile experiments were first used to observe the dynamic tensile process. The influence of the vermicular and temper graphite on fracture formation of heavy section ductile iron was investigated.

  12. A reliable and consistent production technology for high volume compacted graphite iron castings

    Institute of Scientific and Technical Information of China (English)

    Liu Jincheng

    2014-01-01

    The demands for improved engine performance, fuel economy, durability, and lower emissions provide a continual chalenge for engine designers. The use of Compacted Graphite Iron (CGI) has been established for successful high volume series production in the passenger vehicle, commercial vehicle and industrial power sectors over the last decade. The increased demand for CGI engine components provides new opportunities for the cast iron foundry industry to establish efficient and robust CGI volume production processes, in China and globaly. The production window range for stable CGI is narrow and constantly moving. Therefore, any one step single addition of magnesium aloy and the inoculant cannot ensure a reliable and consistent production process for complicated CGI engine castings. The present paper introduces the SinterCast thermal analysis process control system that provides for the consistent production of CGI with low nodularity and reduced porosity, without risking the formation of lfake graphite. The technology is currently being used in high volume Chinese foundry production. The Chinese foundry industry can develop complicated high demand CGI engine castings with the proper process control technology.

  13. Changes of gas pressure in sand mould during cast iron pouring

    Directory of Open Access Journals (Sweden)

    J. Mocek

    2011-10-01

    Full Text Available The paper presents a test method developed to measure changes of gas pressure in sand moulds during manufacture of iron castings. The pressure and temperature measurements were taken in the sand mould layers directly adjacent to the metal – mould interface. A test stand was described along with the measurement methodology. The sensors used allowed studying the fast-changing nature of the processes which give rise to the gas-originated casting defects. The study examined the influence of binders, clays and refining additives on the nature of the gas evolution process. The effect of the base sand type - quartz or olivine - on the nature of pressure changes was compared. The test stand design ensured the stability of technological parameters in the examined mould elements, and a repeatable process of making pilot castings. The main outcome was classification of sand mixtures in terms of pressure occurring during pouring of iron castings. The obtained results confirm the usefulness of the described method for testing gas pressure occurrence in a sand mould.

  14. Influence of a matrix on properties of mottled cast iron applied for mill rolls

    Directory of Open Access Journals (Sweden)

    J. Krawczyk

    2010-07-01

    Full Text Available Mill rolls are ones of the most expensive tools applied in plastic working processes and have to satisfy several criteria, which allow them to be used. Cast iron mill rolls, due to their fracture toughness and tribological properties, are the most often applied at hot-rolling in the last rolling stands. This results from the smallest dynamic loads of such rolling stands and the decisive influence of the surface quality of these tools on the surface quality of the rolled product. An improper microstructure of rolls can lead to their premature wearing, e.g. broken flanges, pivots twisting off etc. By means of the heat treatment the matrix microstructure and morphology of carbide precipitationscan be modified and this in-turn can influence cast iron properties.Determination of the influence of microstructure changes, caused by the heat treatment, on the properties of EN-GJN-HV300 low-alloycast iron, after its modification and spheroidization – is the aim of the present paper. Those changes are based on the formation pearlitic or bainitic matrices at the similar morphology of graphite and ledeburitic cementite precipitations. The performed investigations should enable designing the heat treatment of cast iron metallurgical rolls in such a way as to obtain the optimal microstructures for functional parameters of these type of tools. The influence of changing the pearlitic matrix into the bainitic one on such properties as: hardness, impact strength, tensile strength, creep limit, bending strength and a stress intensity factor KIc was investigated in this study. Samples for testing, the listed above mechanical properties, were taken from an industrial casting with care to have pieces of very similar crystallization conditions.

  15. Electrolytic surface hardening of steel,cast iron and aluminium-bronze

    Institute of Scientific and Technical Information of China (English)

    Suhas Keshav Paknikar

    2006-01-01

    Electrolytic hardening process was developed in USSR in the 1950s. The process was developed but was not commercially exploited. There is no evidence of work done on this process in India. The author has done this original work applied to different materials like steel,cast iron and aluminum-bronze. This paper gives details of microstructural transformations along with hardness value achieved. There is vital scope for this process to become viable for surface hardening and selective hardening of small components.

  16. Application of Averaged Voronoi Polyhedron in the Modelling of Crystallisation of Eutectic Nodular Graphite Cast Iron

    OpenAIRE

    A. A. Burbelko; J. Początek; M. Królikowski

    2013-01-01

    The study presents a mathematical model of the crystallisation of nodular graphite cast iron. The proposed model is based on micro- andmacromodels, in which heat flow is analysed at the macro level, while micro level is used for modelling of the diffusion of elements. The use of elementary diffusion field in the shape of an averaged Voronoi polyhedron [AVP] was proposed. To determine the geometry of the averaged Voronoi polyhedron, Kolmogorov statistical theory of crystallisation was applied....

  17. The Influence of Saturation of Cast Iron Austenite with Carbon on the Ausferrite Transformation

    Directory of Open Access Journals (Sweden)

    T. Giętka

    2007-07-01

    Full Text Available Austenitizing during quench hardening of the ductile cast iron influences the content of carbon in austenite depending on the soaking heat. On the other hand, the saturation of austenite impacts its transformation in the ausferritizing process of a metal matrix and forming of microstructure. Ductile cast iron with the ferrite matrix was hardened with isothermal transformation in the range of ausferritizing in temperature tpi = 400 i 300 0C and the range of time τpi = 7,5 �� 240 min. Specimens were gradually austenitized. They were soaked in the nominal temperature tγ = 950 0C, then precooled to the temperature tγ’ = 850 and 800 0C. Microstructure was investigated, there were also defined the proportion of austenite in the matrix of the cast iron and the content of carbon in it and hardness and impact strength in unnotched specimens. It was stated, that the precooling temperature deciding on the content of carbon in austenite influences kinetics of the ausferritic transformation, the content of carbon in the γ phase and impact strength and, in a less degree, hardness. As a result of gradual austenitizing the cast iron after quench hardening, in some conditions of treatment, reached mechanical properties corresponding, according to the ASTM A 897 standard, with high grades of ADI. Chilling in the range of austenitizing in temperature 850 and 800 0C led to the decrease of carbon in austenite what influenced positively on the matrix microstructure and properties of the ADI. Investigations in this range will be continued.

  18. Influencing factors on as-cast and heat treated 400-18 ductile iron grade characteristics

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    As-cast and heat-treated 400-18 ductile iron (DI) grade was obtained in different foundry conditions, as metallic charge, Mg-treatment alloy and inoculation. It was found that the Pearlitic Influence Factor (Px) and Antinodulizing Complex Factor (K1) have an important influence on property of DI, depending on the Mn and P level, the metallurgical quality of iron melt, rare earth (RE) and inoculation. It was also found that the influence of Mn is depended on the phosphorus and residual elements level in ductile iron. Less than 0.03%P and 0.2%Mn and Px<2.0 are the basic conditions to obtain as-cast ferritic structure. At the same lower level of Mn and P, the increasing of residual elements (Px>2.0) determines presence of pearlite in as-cast structure, while ferrite structure is obtained after a short annealing heat treatment. Lower level of phosphorus (P<0.025%) and residual elements (Px<2.0) allow to use relative high Mn content (0.32%-0.38%), in condition of ferritic structure, including in as-cast state. High P (0.04%-0.045%) and Mn (0.25%-0.35%) content stabilized pearlite, especially at lower level of residual elements (Px <2.0). Antinodulizing action of elements was counteracted up to K1=2.0 level, by RE included in Mg-treatment alloy, which are beneficial for K1<1.2 and compulsory for K1>1.2. Si has a significant influence on the mechanical properties of heat treated ductile irons: an important decreasing of elongation level and a moderate increasing of yield and tensile strength and their ratio in 150-170 HB typical hardness field. A typical final chemical composition for as-cast 400-18 ductile iron could include 3.5%-3.7%C, 2.4%-2.5%Si, max.0.18%Mn, max.0.025%P, max.0.01%S, 0.04%-0.05%Mgres.for Px<1.5 and K1<1.1. High purity pig iron, RE-bearing FeSiMg and powerful inoculant are also recommended.

  19. Influence of New Sol-gel Refractory Coating on the Casting Properties of Cold Box and Furan Cores for Grey Cast iron

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Bischoff, C

    2010-01-01

    New Sol-Gel coated sand cores made from coldbox and furan binder systems were investigated. The idea of the coating was to improve the surface quality of castings. Grey iron was cast on the cores in a sand casting process. The effect of the high temperature of the melt on the cores was assessed...... transport zone (VTZ) when in contact with the melt is larger than it is in a coldbox which means the furan cores have higher moisture content. The new sol-gel coating has the potential for improving the surface quality of castings without negative effects on the graphite distribution. The surface...... of castings made using the new sol-gel coated furan cores show better surface quality than those made using the coldbox....

  20. Auto-analysis system for graphite morphology of grey cast iron.

    Science.gov (United States)

    Jiang, Hong; Tan, Yiyong; Lei, Junfeng; Zeng, Libo; Zhang, Zelan; Hu, Jiming

    2003-01-01

    The current method to classify graphite morphology types of grey cast iron is based on traditional subjective observation, and it cannot be used for quantitative analysis. Since microstructures have a great effect on the mechanical properties of grey cast iron and different types have totally different characters, six types of grey cast iron are discussed and an image-processing software subsystem that performs the classification and quantitative analysis automatically based on a kind of composed feature vector and artificial neural network (ANN) is described. There are three kinds of texture features: fractal dimension, roughness and two-dimension autoregression, which are used as an extracted feature input vector of ANN classifier. Compared with using only one, the checkout correct precision increased greatly. On the other hand, to achieve the quantitative analysis and show the different types clearly, the region segmentation idea was applied to the system. The percentages of the regions with different type are reported correctly. Furthermore, this paper tentatively introduces a new empirical method to decide the number of ANN hidden nodes, which are usually considered as a difficulty in ANN structure decision. It was found that the optimum hidden node number of the experimental data was the same as that obtained using the new method.

  1. Inlfuence of boron on ferrite formation in copper-added spheroidal graphite cast iron

    Institute of Scientific and Technical Information of China (English)

    Ying Zou; Hideo Nakae

    2014-01-01

    This paper reviews the original work of the authors published recently, describing the inlfuence of B on the matrix of the Cu-added spheroidal graphite cast iron. The effect of Cu has been corrected as a ferrite formation promoter in the matrix of the grey cast iron by the usage of high-purity material. Also, this paper focuses on the ferrite formation and the observation of the Cu distribution in the B-added and B-free Cu-containing spheroidal graphite cast iron. The Cu iflm on the spheroidal graphite can be successfuly observed in the B-free sample using a special etching method. However, in the B-added sample, no Cu iflm could be found, while the secondary graphite was formed on the surface of the spheroidal graphite. The interaction between B and Cu is stressed as a peculiar phenomenon by the employment of a contrast experiment of B and Mn. The heat treatment could make Cu precipitate more signiifcantly in the eutectic cels and in the matrix in the form of large Cu particles because of the limited solubility of Cu.

  2. The low-aluminium cast iron of reduced silicon content treated with cerium mischmetal

    Directory of Open Access Journals (Sweden)

    M. S. Soiński

    2008-07-01

    Full Text Available The work presents the effect of cerium mischmetal used in quantities of 0.1 and 0.2 wt-% and ferrosilicon used in quantities from 0.5% to 1.5% on the alloy matrix and the shape of graphite precipitates in the low-aluminium cast iron from seven heats, basing on the examination of its structure. The hypereutectic cast iron of the relatively high carbon content (4.0÷4.2% at the prior-to-treatment silicon and manganese content equal to ca. 0.6% and ca. 0.04%, respectively, has been examined.It has been found that the performed treatment leads to the change in the alloy matrix from the nearly almost pearlitic to the ferritic-pearlitic one accompanied by changes in the shape of graphite precipitates. Due to applying both of the mentioned substances in the above stated amounts the graphite precipitates in cast iron have taken the shape of nodular and vermicular ones, and no presence of flake graphite has been revealed. A quantitative analysis of the performed treatment i.e. determining the fractions of graphite precipitates of different shapes has been possible by means of a computer image analyser.

  3. The influence of the hardening conditions on the mechanical properties of ductile cast iron

    Directory of Open Access Journals (Sweden)

    T. Giętka

    2010-01-01

    Full Text Available Ductile cast iron has been austempered according to two variants. The first treatment variant was austenitizing at a temperature tγ = 830, 860 and 900 0C and holding at a temperature tpi = 400 and 300 0C for 8 ÷ 64 min. Second variant treatment was two-phase austenitizing. Firstly, it was heated at a temperature tγ = 950 0C and after forecooling and chilling at a temperature tγ’ = 900, 860 and 830 0C isothermal process was conducted in the same conditions as in the first variant. The cast iron with ferritic matrix was austempered. After hardening the mechanical (Rp0,2, Rm and plastic (A5 properties were examined as well as the microstructure of matrix and hardness. It was noticed that the heat treatment carried out according to variants I and II lead to attaining cast iron of grade: ADI EN-GJS-800-8, EN-GJS-1200-2, EN-GJS-1400-1 according to PN–EN 1564 : 2000; in addition, ductility of these grades was 1,5÷4 times bigger than the mini-mum standard material requirements.

  4. Effects of slope plate variable and reheating on semi-solid structure of ductile cast iron

    Institute of Scientific and Technical Information of China (English)

    M. Nili-Ahmadabadi; F. Pahlevani; P. Babaghorbani

    2008-01-01

    Semi-solid metal casting and forming are known as a promising process for a wide range of metal alloys production. In spite of growing application of semi-solid processed light alloys, a few works have been reported about semi-solid processing of iron and steel. In this research inclined plate was used to change dendritic structure of iron to globular one. The effects of length and slope of plate on the casting structure were examined. The results show that the process can effectively change the dendritic structure to globular. In the slope plate angle of 7.5°and length of 560 mm with cooling rate of 67K·s-1 the optimum nodular graphite and solid globular particle were achieved.The results also show that by using slope plate inoculant fading can be prevented more easily since the total time of process is rather short.In addition, the semi-solid ductile cast iron prepared by inclined plate method, was reheated to examine the effect of reheating conditions on the microstructure and coarsening kinetics of the alloy. Solid fraction at different reheating temperatures and holding time was obtained and based on these results the optimum reheating temperature range was determined.

  5. Three dimensional finite element analysis and optimal design of cast-iron bronze-inlaid gate

    Science.gov (United States)

    Tang, Liangbao; Fang, Yuefei

    2005-12-01

    The three-dimensional finite element model of the body of cast-iron bronze-inlaid gate is established to calculate its deformation and stress. By calculation, we obtain the law of deformation and stress under static water pressure. Then we optimize the structure of the body of cast-iron bronze-inlaid gate vie above calculation results. To validate the effect of proposed method, an engineering example of 1000mm×1500mm gate in a certain sewage process plant is introduced. The comparisons are made between the calculation results of the proposed method and those obtained by conventional design. The comparison results show that three dimensional finite element methods can obtain the actual stress and deformation of the gate body under static water pressure. In addition, we further optimize the structure and dimension of the cast-iron bronze-inlaid gate. The final optimization results show that the proposed method can reduce the weight of the gate by 20% compared those results by conventional design.

  6. Effect of Titanium on the Mechanical Properties and Microstructure of Gray Cast Iron for Automotive Applications

    Science.gov (United States)

    Gelfi, M.; Gorini, D.; Pola, A.; La Vecchia, G. M.

    2016-09-01

    Lamellar gray cast iron, with a mainly pearlitic microstructure, is widely used in the automotive industry, mostly in the manufacturing of brake disks. This work analyzes in depth the effects of small variations of titanium content on the microstructure and mechanical properties of cast iron brake disks. For this purpose, eight different heats of EN-GJL-250 cast iron were selected, with a similar chemical composition but with different titanium contents, varying from 0.013 to 0.031%. The drops in mechanical strength and hardness values measured on the high-Ti samples were correlated to microstructural variations quantitatively observed by means of optical and scanning electron microscope. It was found that titanium combines to form titanium nitrides, suppressing the beneficial microstructural effects of nitrogen at solidification. Residual nitrogen, if present in sufficient quantity, promotes the nucleation of primary austenite from the liquid and the formation of a fine microstructure, with small eutectic cells and lower graphite content. Such a microstructure provides brake disks with better mechanical properties. The interpretation of results was further supported by thermal analysis and thermodynamic calculations.

  7. High Cr white cast iron/carbon steel bimetal liner by lost foam casting with liquid-liquid composite process

    Directory of Open Access Journals (Sweden)

    Xiao Xiaofeng

    2012-05-01

    Full Text Available Liners in wet ball mill for mineral processing industry must bear abrasive wear and corrosive wear, and consequently, the service life of the liner made from traditional materials, such as Hadfield steel and alloyed steels, is typically less than ten months. Bimetal liner, made from high Cr white cast iron and carbon steel, has been successfully developed by using liquid-liquid composite lost foam casting process. The microstructure and interface of the composite were analyzed using optical microscope, SEM, EDX and XRD. Micrographs indicate that the boundary of bimetal combination regions is staggered like dogtooth, two liquid metals are not mixed, and the interface presents excellent metallurgical bonding state. After heat treatment, the composite liner specimens have shown excellent properties, including hardness > 61 HRC, fracture toughness αk >16.5 J·cm-2 and bending strength >1,600 MPa. Wear comparison was made between the bimetal composite liner and alloyed steel liner in an industrial hematite ball mill of WISCO, and the results of eight-month test in wet grinding environment have proved that the service life of the bimetal composite liner is three times as long as that of the alloyed steel liner.

  8. Non-stoichiometric cementite by rapid solidification of cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Battezzati, L. [Dipartimento di Chimica IFM, Centro di Eccellenza NIS, Universita di Torino, Via P. Giuria 9, Turin 10125 (Italy)]. E-mail: livio.battezzati@unito.it; Baricco, M. [Dipartimento di Chimica IFM, Centro di Eccellenza NIS, Universita di Torino, Via P. Giuria 9, Turin 10125 (Italy); Curiotto, S. [Dipartimento di Chimica IFM, Centro di Eccellenza NIS, Universita di Torino, Via P. Giuria 9, Turin 10125 (Italy)

    2005-04-15

    This paper deals with rapidly solidified binary Fe-C alloys containing 3.8 wt% and 4.3 wt% C. Their microstructure reveals that, as an effect of undercooling, the conventional eutectics have been suppressed and there is occurrence of the ferrite-cementite eutectic. Both phases are metastable: ferrite is supersaturated in C and cementite has a C deficiency. This is demonstrated by means of determination of phase fractions in metallographic sections and of lattice parameters via Rietveld refinement of X-ray diffraction patterns. A major consequence of non-stoichiometricity of cementite is the reduced value of the Curie temperature (up to 17 deg. C) with respect to that of the equilibrium compound. The maximum C deficiency in Fe{sub 3}C{sub 1-x} is estimated as x = 0.02. The free energy of defective cementite has been computed by means of the two sublattice model and compared with that of ferrite and austenite obtained from an assessed phase diagram. It is shown that the non-stoichiometric phase is close in energy to the equilibrium one for a composition range of several atomic per cent. It is suggested that this helps in explaining the mechanism of cementite dissolution by heavy deformation of ferrous alloys, and the ease of cementite nucleation in castings.

  9. Spot feeding spheroidal graphite iron with exothermic and insulating ram-up sleeves in vertically parted moulds

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard

    2016-01-01

    Improvement of feeder technologies for energy savings incast iron foundries is not only the title of the project behind this dissertation, it is a good idea that can improve casting yield and reduce production cost, and in turn strengthening the foundries competitive advantage. The approach...... to solving feeding problems today is for a large part based on methodologies and know-how developed more than 50 years ago. This dissertation addresses the state-of-the-art as it is used presently in the foundries, reviewing the fundamentals of spot feeding cast iron....

  10. Selected aspects of the piece production of iron alloy castings in terms of their environmental impact

    Directory of Open Access Journals (Sweden)

    Z. Maniowski

    2010-07-01

    Full Text Available Problems of environmental protection are nowadays one of the top priorities in a policy programme adopted by the European Community.Reducing the negative impact of the domestic foundry industry on environment should result from complex and long-lasting activities,targeted not only at modernisation of the dust collecting units, but also at searches and implementation of alternative, innovative and more pro-ecology oriented means and techniques of casting manufacture. Reducing to minimum the level of emissions escaping to the environment should be considered at all stages of the casting manufacturing process. In this study, the discussion was restricted to the process of the manufacture of moulds and cores for piece production of the heavy castings. The environmental impact of the technology of making moulds and cores in sands with chemical binders, used most often in piece production of large castings poured from iron alloys, was highlighted. As an alternative technology of mould preparation for the piece production of castings, the ecological and economic aspects of the full mould process were presented.

  11. Threading on ADI Cast Iron, Developing Tools and Conditions

    Science.gov (United States)

    Elósegui, I.; de Lacalle, L. N. López

    2011-01-01

    The present work is focussed on the improvement of the design and performance of the taps used for making threaded holes in ADI (Austempered Ductile Iron). It is divided in two steps: a) The development of a method valid to compare the taps wear without reaching the end of their life, measuring the required torque to make one threaded hole, after having made previously a significant number of threaded holes. The tap wear causes some teeth geometrical changes, that supposes an increase in the required torque and axial force. b) The taps wear comparison method is open to apply on different PVD coated taps, AlTiN, AlCrSiN, AlTiSiN, , and to different geometries.

  12. Slurry Erosion Behavior of Destabilized and Deep Cryogenically Treated Cr-Mn-Cu White Cast Irons

    Directory of Open Access Journals (Sweden)

    S. Gupta

    2016-12-01

    Full Text Available The effects of destabilization treatment and destabilization followed by cryogenic treatment have been evaluated on the microstructural evolution and sand-water slurry erosion behavior of Cr-Mn-Cu white cast irons. The phase transformations after the destabilization and cryotreatment have been characterized by bulk hardness measurement, optical and scanning electron microscopy, x-ray diffraction analysis. The static corrosion rate has been measured in tap water (with pH=7 and the erosion-corrosion behavior has been studied by slurry pot tester using sand-water slurry. The test results indicate that the cryogenic treatment has a significant effect in minimizing the as-cast retained austenite content and transforming into martensitic and bainitic matrix embedded with ultra-fine M7C3 alloy carbides. In contrast, by conventional destabilization treatment retained austenite in the matrix are not fully eliminated. The slurry erosive wear resistance has been compared with reference to destabilized and cryotreated high chromium iron samples which are commonly employed for such applications. The cryotreated Cr-Mn-Cu irons have exhibited a comparable erosive wear performance to those of high chromium irons. Higher hardness combined with improved corrosion resistance result in better slurry erosion resistance.

  13. An approach for the fatigue estimation of porous cast iron based on non-destructive testing results

    Directory of Open Access Journals (Sweden)

    Heinrietz André

    2014-06-01

    Full Text Available Big cast iron components made of spheroidal cast iron allow constructing big structures such as stone mills, engine blocks or wind mills with acceptable expenses. Thus, in economically optimized cast processes pores cannot be always prevented in thick walled cast iron components and these components are often rejected because of safety reasons. On the one hand the fatigue performance of high loadable spheroidal cast iron components is reduced significantly by the presence of local porosities which has been pointed out in the past. On the other hand concepts for the fatigue estimation based on fracture mechanics which take the size and localization of the defect into account can lead to erroneous estimations because the defect is modelled as a crack. The challenge of an estimation method is to derive a fatigue life without the necessity to perform component tests. In the contribution an estimation method is presented which is able to determine the fatigue strength of a material volume taking the pores into account. The method can be applied based on data from computer tomographic X-ray (CT or Sampling Phased Array (SPA ultrasonic analyses. The method is presented for three spheroidal cast iron types: ferritic GJS-400-18, ferritic GJS-450-15 with high silicon content and perlitic GJS-700-3.

  14. Foundry technology and its applications of ductile iron castings produced by water-cooled copper alloy mold

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    The high efficiency mechanized foundry technology of castings produced by using water-cooled copper alloy permanent mold has been systematically studied. Through the researching a Cu-Cr-Mg alloy with high conductivity and good combined mechanical properties used for making permanent mold was developed, and the basic design principles of the water-cooled permanent mold along with the control-range of relevant foundry processing parameters were also established.A cast production line equipped with water-cooled copper alloy mold was designed and fabricated for production of ductile iron automobile gear castings. This production line can consistently make automobile gear castings in QT500-15 and QT600-5 (Chinese Standard) grades of ductile iron with up to 95 % casting success rate.

  15. Nano-scale orientation mapping of graphite in cast irons

    Energy Technology Data Exchange (ETDEWEB)

    Theuwissen, Koenraad; Lacaze, Jacques [Institut CARNOT CIRIMAT, Université de Toulouse, ENSIACET, CS 44362, 31030 Toulouse Cedex 4 (France); Véron, Muriel [SIMAP, CNRS-Grenoble INP, BP 46 101 rue de la Physique, 38402 Saint Martin d' Hères (France); Laffont, Lydia, E-mail: lydia.laffont@ensiacet.fr [Institut CARNOT CIRIMAT, Université de Toulouse, ENSIACET, CS 44362, 31030 Toulouse Cedex 4 (France)

    2014-09-15

    A diametrical section of a graphite spheroid from a ductile iron sample was prepared using the focused ion beam-lift out technique. Characterization of this section was carried out through automated crystal orientation mapping in a transmission electron microscope. This new technique automatically collects electron diffraction patterns and matches them with precalculated templates. The results of this investigation are crystal orientation and phase maps of the specimen, which bring new light to the understanding of growth mechanisms of this peculiar graphite morphology. This article shows that mapping the orientation of carbon-based materials such as graphite, which is difficult to achieve with conventional techniques, can be performed automatically and at high spatial resolution using automated crystal orientation mapping in a transmission electron microscope. - Highlights: • ACOM/TEM can be used to study the crystal orientation of carbon-based materials. • A spheroid is formed by conical sectors radiating from a central nuclei. • Misorientations exist within the conical sectors, defining various orientation domains.

  16. Property enhancement of cast iron used for nuclear casks

    Science.gov (United States)

    Behera, R. K.; Mahto, B. P.; Dubey, J. S.; Mishra, S. C.; Sen, S.

    2016-01-01

    Ductile iron (DI) is a preferred material for use in various structural, automotive, and engineering fields because of its excellent combination of strength, toughness, and ductility. In the current investigation, we elucidate the relationship between the morphological and mechanical properties of DI intended for use in safety applications in the nuclear industry. DI specimens with various alloying elements were subjected to annealing and austempering heat treatment processes. A faster cooling rate appeared to increase the nodule count in austempered specimens, compensating for their nodularity value and subsequently decreasing their ductility and impact strength. The ductility and impact energy values of annealed specimens increased with increasing ferrite area fraction and nodularity, whereas an increase in the amounts of Ni and Cr resulted in an increase of hardness via solid solution strengthening. Austempered specimens were observed to be stronger than annealed specimens and failed in a somewhat brittle manner characterized by a river pattern, whereas the ductile failure mode was characterized by the presence of dimples.

  17. Property enhancement of cast iron used for nuclear casks

    Institute of Scientific and Technical Information of China (English)

    RK Behera; BP Mahto; JS Dubey; SC Mishra; S Sen

    2016-01-01

    Ductile iron (DI) is a preferred material for use in various structural, automotive, and engineering fields because of its excellent combination of strength, toughness, and ductility. In the current investigation, we elucidate the relationship between the morphological and mechanical properties of DI intended for use in safety applications in the nuclear industry. DI specimens with various alloying elements were subjected to annealing and austempering heat treatment processes. A faster cooling rate appeared to increase the nodule count in austempered specimens, compensating for their nodularity value and subsequently decreasing their ductility and impact strength. The ductility and impact energy values of annealed specimens increased with increasing ferrite area fraction and nodularity, whereas an increase in the amounts of Ni and Cr resulted in an increase of hardness via solid solution strengthening. Austempered specimens were observed to be stronger than an-nealed specimens and failed in a somewhat brittle manner characterized by a river pattern, whereas the ductile failure mode was character-ized by the presence of dimples.

  18. Fatigue crack tip damaging micromechanisms in a ferritic-pearlitic ductile cast iron

    Directory of Open Access Journals (Sweden)

    Francesco Iacoviello

    2015-07-01

    Full Text Available Due to the peculiar graphite elements shape, obtained by means of a chemical composition control (mainly small addition of elements like Mg, Ca or Ce, Ductile Cast Irons (DCIs are able to offer the good castability of gray irons with the high mechanical properties of irons (first of all, toughness. This interesting properties combination can be improved both by means of the chemical composition control and by means of different heat treatments(e.g. annealing, normalizing, quenching, austempering etc. In this work, fatigue crack tip damaging micromechanisms in a ferritic-pearlitic DCI were investigated by means of scanning electron microscope observations performed on a lateral surface of Compact Type (CT specimens during the fatigue crack propagation test (step by step procedure, performed according to the “load shedding procedure”. On the basis of the experimental results, different fatigue damaging micromechanisms were identified, both in the graphite nodules and in the ferritic – pearlitic matrix.

  19. Production and Machining of Thin Wall Gray and Ductile Cast Iron

    Energy Technology Data Exchange (ETDEWEB)

    Fleischman, E.H. (INEEL POC); Li, H.; Griffin, R.; Bates, C.E.; Eleftheriou, E.

    2000-11-03

    The University of Alabama at Birmingham, in cooperation with the American Foundry Society, companies across North America, with support from the U.S. Department of Energy, is conducting a project to develop an understanding of the factors that control the machinability of cast gray and ductile iron. Differences of as much as 500% have been found in machinability have been observed at the same strength. The most machinable irons were those with a high cell counts and few carbonitride inclusions. Additions of tin and copper can be added to both gray and ductile iron to stabilize the pearlite, but excessive additions (above those required to produce the desired pearlite content) degrade the machinability.

  20. 77 FR 22562 - Non-Malleable Cast Iron Pipe Fittings From the People's Republic of China: Initiation and...

    Science.gov (United States)

    2012-04-16

    ... ``gray iron pipe fittings.'' These cast iron pipe fittings are normally produced to ASTM A-126 and ASME B.16.4 specifications and are threaded to ASME B1.20.1 specifications. Most building codes require that... which have the same physical characteristics and are produced to ASME B.16.3, ASME B.16.4, or ASTM...

  1. The Properties of Ammonium Dinitramine (ADN): Part 2: Melt Casting

    Science.gov (United States)

    Hahma, A.; Edvinsson, H.; Östmark, H.

    2010-04-01

    A melt casting technique for ammonium dinitramine (ADN) and ADN/aluminum was developed. ADN proved relatively easy to cast, when 1% of magnesium oxide was used as a stabilizer and crystallization kernels. Densities of ADN/MgO 99/1 were 92 to 97% of theoretical mean density (TMD) and those of ADN/Al/MgO 64/35/1 were between 95 and 99% of TMD. Sedimentation of Al in the melt was prevented and the particle wetting was ensured by selecting a suitable particle size for Al. No gelling agents or other additives were used. The casting process and factors influencing it are discussed.

  2. A Contribution to the Understanding of the Combined Effect of Nitrogen and Boron in Grey Cast Iron

    DEFF Research Database (Denmark)

    Strande, Knud; Tiedje, Niels Skat; Chen, Ming

    2017-01-01

    iron microstructure. Both graphite flake formation and matrix formation are influenced. However, the obtained effects differ considerably between different reported investigations. This investigation deals with the combined effect of nitrogen and boron and how it is possible to utilize this effect...... to enhance material properties in heavy grey iron castings. It is shown that the controlled additions of nitrogen and boron can be used to control the microstructure of thick section grey iron castings. A plausible theory for the formation of boron nitride nuclei effective for graphite growth is presented....

  3. Iron

    Science.gov (United States)

    Iron is a mineral that our bodies need for many functions. For example, iron is part of hemoglobin, a protein which carries ... It helps our muscles store and use oxygen. Iron is also part of many other proteins and ...

  4. CORROSION RESISTANCE OF PEARLITIC AND BAINITIC CAST IRON IN A SYNTHETIC SOLUTION OF CONDENSED GAS FROM COMBUSTION

    Directory of Open Access Journals (Sweden)

    Sandra Matos Cordeiro Costa

    2015-03-01

    Full Text Available The corrosion of engine components of the combustion chamber is usually related to the formation of acids such as sulfuric and nitric. These acids are generated by the condensation of combustion gases that usually occur in vehicle exhaust systems. However, with the development of new technologies to reduce emissions, condensation is also being promoted in vehicle combustion chambers. This fact is associated with high exhaust gas recirculation rates, known as EGR (English term for Exhaust Gas Recirculation. Consequently, corrosion problems in the engine components are increasing, especially in cylinder liners alloy manufactured using cast iron. In this study, the corrosion resistance of two cast iron alloys, one with a pearlitic microstructure and the other with a bainite microstructure in a solution simulating the composition of the condensate obtained from the combustion gases. It was found that the microstructure of the cast iron is an important factor affecting the corrosion behavior. The results showed that none of the two materials investigated is resistant to corrosion in the test medium, and the small difference observed between the behavior of the two cast iron was related to its microstructure, which are dependent on their chemical compositions. The cast iron with a pearlitic microstructure showed less formation of corrosion products than the bainitic cast iron. This result is related to the presence of steadite phase, highly stable and resistant to corrosion in pearlitic microstructure. This phase (steadite anchors the corrosion products formed on the surface and act as a partial barrier slowing the progress of the corrosion process, that was more pronounced in the bainitic cast iron.

  5. Graphite Nucleation in Cast Iron Melts Based on Solidification Experiments and Microstructure Simulation

    Institute of Scientific and Technical Information of China (English)

    Andreia Sommerfeld; Bernd B(o)ttger; Babette Tonn

    2008-01-01

    Microstructure strongly influences the mechanical properties of cast iron. By inoculating the melt with proper inoculants, foreign substrates are brought into the melt and eventually the graphite can crystallize on them. The elements and substrates that really play a role for nucleation are yet unknown. Until now there is very little knowledge about the fundamentals of nucleation, such as composition and morphology of nuclei[1,2]. In this work we utilized EN-GJL-200 as a base material and examined several produced specimens. The specimens were cast with and without inoculants and quenched at different solidification states. Specimens were also examined with a high and low oxygen concentration, but the results showed that different oxygen contents have no influence on the nucleation in cast iron melts. Our research was focused on the microscopic examination and phase-field simulations. For studying the samples we applied different analytical methods, where SEM-EDS, -WDS were proved to be most effective. The simulations were conducted by using the software MICRESS(R)[3], which is based on a multiphase-field model and has been coupled directly to the TCFE3 thermodynamic database from TCAB. On the basis of the experimental investigations a nucleation mechanism is proposed, which claims MnS precipitates as the preferred site for graphite nucleation. This theory is supported by the results of the phase-field simulations.

  6. Nanophase modification of the superficial layer of cast iron during the interaction of the melt with a carbide-forming metal

    Science.gov (United States)

    Ovcharenko, V. E.; Ivanov, Yu. F.; Xu, Yunhua; Zhong, Lisheng; Zhao, Nana

    2016-11-01

    In the present publication, we report on the results of a study of the structural-phase state of the superficial layer of cast iron formed as a result of an interaction of cast-iron melt with a plate of carbide-forming Ta metal. It is found that, as a result of the interaction, in the superficial layer of cast iron there forms a cermet-type heterophase structure with nanocrystalline carbide phase. The influence of the formed heterophase structure on the physical properties of the superficial layer of cast iron is demonstrated.

  7. [Iron concentration and acceptation of yoghurt prepared in casting iron pots (iron migration and acceptation of yogurt)].

    Science.gov (United States)

    Quintaes, Késia Diego; Almeyda Haj-Isa, Niurka M; Morgano, Marcelo Antônio

    2005-12-01

    Food fortification is an interesting strategy to treat and prevent iron anemia. This study aims to quantify the iron in yoghurt, with gelatin and sugar and without, prepared in iron and glass containers. Sensorial test was use to evaluate the acceptance and preference of the both products. The yoghurt was prepared in containers of iron and glass with UHT milk, powder milk and natural industrialized yoghurt. After fermentation, half of the product received addition of sugar and strawberry flavor gelatin. The collected samples get the total iron quantified by ICP OES. Sensorial analysis involving 105 consumers was use to determine the acceptance and preference of the products. 0,018 and 0,882mg of iron per 100g added in the natural yoghurt prepared in the glass and in the iron pots, respectively. The yoghurt with gelatin presented 0,037 and 1,302mg of iron per 100g when prepared in the glass and in the iron pots, respectively. The preference was low for the yoghurt prepared in the iron pot (29,5%), but when added strawberry gelatin it was about 51,5%. The yoghurt prepared in iron pots, is easily home made and adds important amount of iron. Add gelatin and sugar can favored its consumption.

  8. Fractomechanical Properties of As-Cast and Austempered SG Cast Iron Between -40 °C and +20 °C

    Directory of Open Access Journals (Sweden)

    V.E. Fierro

    2002-06-01

    Full Text Available The spheroidal graphite (SG cast iron fractomechanical response varies with the test temperature and with the microstructure parameters. In the present paper, we analyze this variation performing fractomechanical tests in a temperature range from -40°C to +20°C, doing also Charpy and tensile tests for material characterization. The tests were carried out on as-cast samples and heat treated samples to obtain an ADI grade 1. In both cases, we studied samples taken from two well differentiated "Y" block sizes. The results obtained show that, for the chemical composition analyzed, both castings have a fractomechanical response decrease as the temperature diminishes. Besides, the block size enlargement produce a deterioration of the mechanical properties (the fracture toughness, mainly, for both castings.

  9. Cast Steels for Creep-resistant Parts Used in Heat Treatment Plants

    Directory of Open Access Journals (Sweden)

    A. Drotlew

    2012-12-01

    Full Text Available Creep-resistant parts of heat treatment furnaces are in most cases made from high-alloyed chromium-nickel and nickel-chromium ironalloys, both cast and wrought. This paper presents the types of casting alloys used for this particular purpose, since the majority of furnace components are made by the casting process. Standards were cited which give symbols of alloy grades used in technical specifications by the domestic industry. It has been indicated that castings made currently are based on a wider spectrum of the creep-resistant alloy grades than the number of alloys covered by the standards. Alloy grades recommended by the technical literature for individual parts of the furnace equipment were given. The recommendations reflect both the type of the technological process used and the technical tasks performed by individual parts of the furnace equipment. Comments were also made on the role of individual alloying elements in shaping the performance properties of castings.

  10. Development of high toughness in austempered type ductile cast iron and evaluation of its properties

    Science.gov (United States)

    Kobayashi, Toshiro; Yamamoto, Hironobu

    1988-02-01

    In order to increase the toughness of austempered ductile cast irons, we attempted to strengthen the fracture initiation sites such as graphite-matrix interfaces and eutectic cell boundaries in a way of the microsegregation of alloying elements. For instance, the retained austenite which is stable under external stresses may be introduced preferentially into these sites by the addition of Ni, which segregates to a graphite periphery and of Mn, which partitions mainly to eutectic cell boundaries. Following this concept, the effects of various austempering processes on toughness are also in-vestigated. The cast iron alloying with Ni and Mn shows the best fracture toughness when it is heat-treated by either QB' or B' process; here, the QB' means the oil-quenching from an austenite γ phase range followed by austempering from a ferrite α plus γ range and the B' means austempering from a (α + γ) range. In the newly developed iron, there is a mixed microstructure composed of the ferrite, bainitic ferrite, and austenite. Abnormal elongation due to the TRIP effect in the austenite phase is found to have occurred at about 198 K. Moreover, it is shown that this TRIP effect may be caused by the formation of deformation twins.

  11. Erosion-corrosion investigation of high chromium cast irons using newly designed jet type tester

    Institute of Scientific and Technical Information of China (English)

    TU Xiao-hui; LIU Jun-quan; LI Wei; ZHANG Feng-hua; SU Jun-yi

    2004-01-01

    A jet type erosion-corrosion tester was developed for the erosion-corrosion investigation of high-chromium cast irons. During tests the size and the shape of particles in the slurry can be maintained stable. The jet velocity and attack angle can be accurately controlled. The repeatability and ranking consistency of the test results are satisfactory. The test parameters can be adjusted in a wide range, so that the tester can simulate various practical working conditions. Electrochemical test data can be automatically collected and processed. Dynamic polarization curves can be obtained during erosion-corrosion test, which can be used to study the dynamic corrosion characteristics.Two high chromium cast irons were studied in hot concentrated alkaline slurry. The results show that the erosioncorrosion mass loss rate and dynamic corrosion rate of 295Cr26 iron is lower than that of 185Cr13 under the conditions similar to alumyte processing. The mechanism of erosion-corrosion of 295Cr26 and 185Cr13 was studied by using the tester. The interaction between erosion and corrosion was also quantitatively evaluated.

  12. Formation mechanism of spheroidal carbide in ultra-low carbon ductile cast iron

    Directory of Open Access Journals (Sweden)

    Bin-guo Fu

    2016-09-01

    Full Text Available The formation mechanism of the spheroidal carbide in the ultra-low carbon ductile cast iron fabricated by the metal mold casting technique was systematically investigated. The results demonstrated that the spheroidal carbide belonged to eutectic carbide and crystallized in the isolated eutectic liquid phase area. The formation process of the spheroidal carbide was related to the contact and the intersection between the primary dendrite and the secondary dendrite of austenite. The oxides of magnesium, rare earths and other elements can act as heterogeneous nucleation sites for the spheroidal carbide. It was also found that the amount of the spheroidal carbide would increase with an increase in carbon content. The cooling rate has an important influence on the spheroidal carbide under the same chemical composition condition.

  13. Review of current research and application of ductile cast iron quality monitoring technologies in Chinese foundry industry

    Institute of Scientific and Technical Information of China (English)

    Da-yong Li; Zhen-yu Xu; Xu-liang Ma; De-quan Shi

    2015-01-01

    There is a long history of studying and making use of ductile cast iron in China. Over the years, the foundrymen in China have carried out a lot of valuable research and development work for measuring parameters and control ing the quality in ductile cast iron production. Many methods, such as rapid metal ographic phase, thermal analysis, eutectic expansion ratio, surface tension measurement, melt electrical resistivity, oxygen and sulfur activity measurement, ultrasonic measurement and sound frequency measurement, have been used and have played important roles in Chinese casting production in the past. These methods can be general y classiifed as liquid testing and solid testing according to the sample state. Based on the analysis of the present situation of these methods applied in the Chinese metal casting industry, the authors consider that there are two dififcult technical problems to be currently solved in monitoring ductile iron quality. One is to seek an effective method for quickly evaluating the nodularizing result through on-the-spot sample analysis before the liquid iron is poured into the mould. The other is to ifnd a nondestructive method for accurately identifying casting quality before castings are delivered.

  14. Review of current research and application of ductile cast iron quality monitoring technologies in Chinese foundry industry

    Directory of Open Access Journals (Sweden)

    Da-yong Li

    2015-07-01

    Full Text Available There is a long history of studying and making use of ductile cast iron in China. Over the years, the foundrymen in China have carried out a lot of valuable research and development work for measuring parameters and controlling the quality in ductile cast iron production. Many methods, such as rapid metallographic phase, thermal analysis, eutectic expansion ratio, surface tension measurement, melt electrical resistivity, oxygen and sulfur activity measurement, ultrasonic measurement and sound frequency measurement, have been used and have played important roles in Chinese casting production in the past. These methods can be generally classified as liquid testing and solid testing according to the sample state. Based on the analysis of the present situation of these methods applied in the Chinese metal casting industry, the authors consider that there are two difficult technical problems to be currently solved in monitoring ductile iron quality. One is to seek an effective method for quickly evaluating the nodularizing result through on-the-spot sample analysis before the liquid iron is poured into the mould. The other is to find a nondestructive method for accurately identifying casting quality before castings are delivered.

  15. Properties of Cross-Rolled Low Alloy White Cast Iron Grinding Ball

    Institute of Scientific and Technical Information of China (English)

    CHANG Li-min; LIU Lin; LIU Jian-hua

    2007-01-01

    The low-energy, multi-impact fracture resistance and the abrasiveness of the cross-rolled low alloy white cast iron grinding balls were studied after heat treatments at residual rolling temperature. Moreover, the means by which they are damaged and characters of the wear surface were analyzed. The results show that high resistance to impact fracture and high abrasiveness can be achieved after appropriate heat treatment at residual rolling temperature. This kind of heat treatment technology has several advantages under low impact and hard abrasive. These results are very useful for determining the optimized heat treatment technology at residual rolling temperatures.

  16. Study on Cracking Tendency and Mechanism of Gray Cast Iron Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    YEHong; YANZhong-lin; HUANGQi; YANGHui

    2004-01-01

    In this paper, NiCrSiB and COWC35 powder has been used in laser cladding of gray cast iron. The cracking tendency has also been discussed. The cracks have been observed with a scan electron microscopy to analyze the cracking mechanism. The results show that cracks have not appeared in NiCrSiB cladding. Nevertheless, the cracking tendency of CoWC35 cladding is extremely high and there are both cold cracks and hot cracks in the cladding. The cracking tendency of laser cladding depends on physical properties of the cladding material and plasticity and roughness of the cladding.

  17. Study on Cracking Tendency and Mechanism of Gray Cast Iron Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    YE Hong; YAN Zhong-lin; HUANG Qi; YANG Hui

    2004-01-01

    In this paper, NiCrSiB and CoWC35 powder has been used in laser cladding of gray cast iron. The cracking tendency has also been discussed. The cracks have been observed with a scan electron microscopy to analyze the cracking mechanism. The results show that cracks have not appeared in NiCrSiB cladding. Nevertheless, the cracking tendency of CoWC35 cladding is extremely high and there are both cold cracks and hot cracks in the cladding. The cracking tendency of laser cladding depends on physical properties of the cladding material and plasticity and roughness of the cladding.

  18. Analysis of Graphite Morphology of Gray Cast Iron in Pulse Magnetic Field

    Institute of Scientific and Technical Information of China (English)

    LI Qiu-shu; LIU Li-qiang; ZHAI Qi-jie

    2005-01-01

    By self-made pulse electrical source and strong magnetic field solidification tester,the effect of strong pulse magnetic field on graphite morphology and solidification structure of gray cast iron was studied.The results show that the structure is remarkably refined after treated by pulse magnetic field,and the width of graphite flakes is decreased while the length is increased after a slight decrease.The solidification temperature and eutectic temperature are increased and the undercooling degree of eutectic transformation is decreased by magnetic field.

  19. Effect of silicon content and defects on the lifetime of ductile cast iron

    Directory of Open Access Journals (Sweden)

    Alhussein Akram

    2014-06-01

    Full Text Available In this work, the influence of microstructure on the mechanical properties has been studied for different grades of ferritic ductile cast iron. Mechanical tests were carried out and the effect of silicon on the resistance of material was well noticed. An increasing silicon content increases the strength and decreases the ductility of material. The lifetime and endurance limit of material were affected by the presence of defects in material and microstructure heterogeneity. Metallurgical characterizations showed that the silicon was highly segregated around graphite nodules which leads to the initiation of cracks. The presence of defects causes the stress concentration and leads to the initiation and propagation of cracks.

  20. Valence electron structure of cast iron and graphltization behaviour criterion of elements

    Institute of Scientific and Technical Information of China (English)

    刘志林; 李志林; 孙振国; 杨晓平; 陈敏

    1995-01-01

    The valence electron structure of common alloy elements in phases of cast iron is calculated- The relationship between the electron structure of alloy elements and equilibrium, non-equilibrium solidification and graphitization is revealed by defining the bond energy of the strongest bond in a phase as structure formation factor S. A criterion of graphitization behaviour of elements is advanced with the critical value of the structure formation factor of graphite and the n of the strongest covalent bond in cementite. It is found that this theory conforms to practice very well when the criterion is applied to the common alloy elements.

  1. FASHION THE KITCHEN: CAST IRON STOVES THE PROVINCE OF QUEBEC, 1900-1914

    Directory of Open Access Journals (Sweden)

    Lisa Baillargeon

    2010-01-01

    Full Text Available The role of aesthetics in the marketing strategies of Quebec’s foundries and retailers at the beginning of the 20th century is not well known. This qualitative analysis of published cast iron stove advertisements suggests that the use of aesthetics to market stoves was far more elaborate than the simple alignment with trendy or classic style categories. In fact, aesthetics were the cornerstone of advertising activities aimed at developing and capitalizing on various market segments at a time of burgeoning consumerism.

  2. Detecting defect in cast iron using high-T{sub C} SQUID

    Energy Technology Data Exchange (ETDEWEB)

    He, D.F.; Yoshizawa, M.; Oyama, Y.; Nakamura, M

    2004-10-01

    For eddy-current NDE, due to the big permeability of ferromagnetic material, low testing frequency is needed to detect defects in it. SQUID has advantages in low frequency eddy current NDE. But the large magnetic field produced by ferromagnetic material often exceeds the dynamic range of general SQUID system. We developed a mobile high-T{sub C} SQUID system, with which, the dc and low-frequency magnetic field could be compensated well. Using our mobile SQUID system, the magnetic field produced by the cast iron could be compensated well and the defect in it could be successfully detected.

  3. Integrated Modeling of Process, Structures and Performance in Cast Parts

    DEFF Research Database (Denmark)

    Kotas, Petr

    the importance of a good gating system design. Hence, it is common to see, especially in gravity sand casting, “traditional gating systems” which are known for a straight tapered down runner a well base and 90º bends in the runner system. There are theories supported by experimental results claiming that flow...... patterns induced by non-optimal gating systems can cause a variety of defects which are generally not considered to be filling related, such as hot tears and channel segregates. By improving the gating technology in traditional gating systems it is possible to achieve much higher casting integrity.......g. chill design, riser design, gating system design, etc., which would satisfy these objectives the most. The first step in the numerical casting process simulation is to analyze mould filling where the emphasis is put on the gating system design. There are still a lot of foundry specialists who ignore...

  4. Optimization of die filling in high pressure die cast part using MAGMAsoft®

    DEFF Research Database (Denmark)

    Kotas, Petr; Hattel, Jesper Henri

    2008-01-01

    using the commercial software code MAGMAsoft®. The first process analysis revealed problems and defects of the casting which were cold shuts and out-of plane distortions. Secondly adjustment in the geometry of the casting and the gating system were carried out and evaluated. Last, modifications...... in the process and machine parameters were done and assessed. All simulations revealed that, the main causes of the problems were: a poor geometry of the casting leading to an improper filling pattern, and a massive gating system bringing thermal imbalance into the solidification process. Thus deformations due......Integrated modeling of an entire casting process has become a tool which favors design and optimization of manufactured parts. The aim of this project was to examine and optimize a high-pressure die cast part and its production process with respect to die filling and issues of residual stresses...

  5. Development of Cast Iron in China in the Past Sixty Years%六十年来我国铸铁材料的发展

    Institute of Scientific and Technical Information of China (English)

    张伯明

    2012-01-01

    我国是铸造生产大国,2010年铸件年产量已近4 000万吨,连续11年位居世界首位.铸造新材料,新技术不断得到推广和应用,铸件质量逐渐提高,我国的铸造业正在向铸造强国挺进.本文简要论述了铸铁材料的发展历程、现状以及未来发展趋势.详细介绍了我国在灰铸铁、球墨铸铁、等温淬火球墨铸铁(ADI)、蠕墨铸铁、可锻铸铁以及特种性能铸铁方面的发展及应用情况,并指出了未来的发展方向.%With the promotion and application of new foundry materials and technologies, the castings' quality has been improved gradually. This paper presents the development history, status and tendency of cast iron. Hie development and application of cast iron in China, including gray cast iron, ductile iron, austempered ductile iron, vermicular cast iron, malleable cast iron, as well as cast irons with special performance, were introduced in detail, and the development direction of cast irons was pointed out.

  6. Effect of Rare Earth Alloy Modification on High Carbon Equivalent Gray Cast Iron of Automotive Brake Drum

    Institute of Scientific and Technical Information of China (English)

    ZHANG Daowen; LI Zhu; HUANG Jie

    2012-01-01

    Effect of rare earth alloy modification on properties and microstructure of high carbon equivalent gray cast iron was investigated.The experimental results show that in the way of mechanical property,when the addition of rare earth alloy is 0.2% and 0.3%,the tensile strength of cast iron increases.In the way of microstructure,the addition of rare earth alloy increases the number of primary austenite dendrites,reduces secondary dendritic arm spacing,and changes the eutectic size and quantity.When rare earth alloy is added into gray cast iron,the morphology and quantity of graphite play a major role on the improvement of tensile strength.

  7. High-Cycle Fatigue Resistance of Si-Mo Ductile Cast Iron as Affected by Temperature and Strain Rate

    Science.gov (United States)

    Matteis, Paolo; Scavino, Giorgio; Castello, Alessandro; Firrao, Donato

    2015-09-01

    Silicon-molybdenum ductile cast irons are used to fabricate exhaust manifolds of internal combustion engines of large series cars, where the maximum pointwise temperature at full engine load may be higher than 973 K (700 °C). In this application, high-temperature oxidation and thermo-mechanical fatigue (the latter being caused by the engine start and stop and by the variation of its power output) have been the subject of several studies and are well known, whereas little attention has been devoted to the high-cycle fatigue, arising from the engine vibration. Therefore, the mechanical behavior of Si-Mo cast iron is studied here by means of stress-life fatigue tests up to 10 million cycles, at temperatures gradually increasing up to 973 K (700 °C). The mechanical characterization is completed by tensile and compressive tests and ensuing fractographic examinations; the mechanical test results are correlated with the cast iron microstructure and heat treatment.

  8. An Electrochemical Evaluation on the Corrosion of Weld Zone in Cold Arc Welding of the Cast Iron

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Kyung Man; Lee, Myung Hoon; Kim, Ki Joon [Korea Maritime University, Busan (Korea, Republic of); Kim, Jin Gyeong [Korea Institute of Marine and Frsheries Technology, Busan (Korea, Republic of)

    2008-04-15

    Cold arc welding of cast iron has been widely used with repair welding of metal structures. However its welding is often resulted in the galvanic corrosion between weld metal zone and heat affected zone(HAZ) due to increasing of hardness. In this study, corrosion properties such as hardness, corrosion potential, surface microstructures, and variation of corrosion current density of welding zone with parameters of used electrodes for cast iron welding were investigated with an electrochemical evaluation. Hardness of HAZ showed the highest value compared to other welding zone regardless of kinds of used electrodes for cast iron welding. And its corrosion potential was also shifted to more negative direction than other welding zone. In addition, corrosion current density of WM in polarization cures was qualitatively smaller than that of HAZ. Therefore galvanic corrosion may be apparently observed at HAZ. However galvanic corrosion may be somewhat controlled by using an optimum welding electrode.

  9. Comparison of residual stresses in sand- and chill casting of ductile cast iron wind turbine main shafts

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Frandsen, J. O.; Hattel, Jesper Henri

    2015-01-01

    In this work, simulations of pouring, solidification and cooling, and residual stress evolution of sand and chill cast wind turbine main shafts is performed. The models are made in the commercial software MAGMAsoft. As expected, the cooling rate of the sand casting is shown to be much lower than...... for the chill casting, resulting in a very course microstructure.From the simulations the nodule count is found to be 17 nodules per mm2 and 159 nodules permm2 for the sand and chill casting, respectively, in the critical region of the main bearing seat.This is verified from nodule counts performed on the real...... cast main shafts. Residual stressevaluations show an overall increase of the maximum principal stress field for the chill casting,which is expected. However, the stresses are found to be in compression on the surface of thechill cast main shaft, which is unforeseen....

  10. A Discussion on the Casting Method of Heavy Nodular Iron Castings%厚大球铁铸件铸造工艺探讨

    Institute of Scientific and Technical Information of China (English)

    杭家友

    2011-01-01

    介绍了风电产品铸件的技术要求,指出:设计合理的浇注系统可以有效地解决夹渣问题,还有利于铸件补缩;小冒口生产成本低于一般的冒口工艺,工艺出品率大大提高,而工艺稳定性则高于无冒口铸造工艺;利用冷铁改变铸件冷却速度则有利于解决石墨漂浮和碎块状石墨缺陷,但要慎用冷铁,尤其是高牌号球铁铸件.%The quality requirement for the wind power castings was introduced. It was pointed out that rational gating system made it possible not only to effectively prevent the dross defect and also improve the casting feeding. The casting method with small risers could reduce the productive cost and increase the process yield rate, compared with the method using big riser, and ,in addition, it could increase the casting quality stability compared with using the riser-less method. The usage of chills should be careful, especially for the high grade nodular iron castings, however, using chills to change the casting cooling rate would be helpful to prevent graphite floatation and chunk graphite formation.

  11. The Effect of Iron Content on Microstructure and Mechanical Properties of A356 Cast Alloy

    Science.gov (United States)

    Tunçay, Tansel; Bayoğlu, Samet

    2017-04-01

    In the present study, microstructure and mechanical properties of A356 alloy including various amounts (0.2 to 1.2 wt pct) of iron were investigated. The alloys were produced by conventional gravity sand casting method. In order to determine the effect of iron addition to A356, optical and scanning electron microscopes (SEM/EDS) were used for microstructural examinations, and X-ray diffraction (XRD) analysis was carried out for phase characterization. Tensile tests were also conducted in order to determine effect of the Fe content on mechanical properties. It was found that as the Fe content of A356 was increased, the secondary dendrite arm spacing (SDAS) was decreased and the morphology of Al-Si eutectic became finer. From XRD examinations, different iron-based intermetallic compounds ( β-Al5FeSi and α-Al8Fe2Si) formations were observed. It was also observed that as iron content increased, α-Al8Fe2Si intermetallic was transformed into β-Al5FeSi intermetallic. The tensile test results revealed that tensile strength and elongation values were reduced by increasing Fe content. It was also determined that β-Al5FeSi intermetallics were more negatively effective on tensile strength than α-Al8Fe2Si intermetallics.

  12. The Use of Nitriding to Enhance Wear Resistance of Cast Irons and 4140 Steel

    Science.gov (United States)

    Yang, Zaidao

    This research is focused on using nitriding to enhance the wear resistance of austempered ductile iron (ADI), ductile iron (DI), and gray iron (GI), and 4140 steel. Three gas nitriding processes, namely "Gas nitriding + nitrogen cooled down to 800°F (Blue)", "Gas nitriding + cooled down to 300°F (Gray)", and "Gas nitriding + oil quenched (Oil)" were used for the cast irons. Three salt bath nitriding processes, namely Isonite, QP (Quench, Polish) and QPQ (Quench, Polish, Quench) were used for the 4140 steel. This study was carried out through optical metallography, roughness measurements, microhardness, and SEM. The ball-on-disc wear tests were conducted under lubricated conditions. It was found that COF for all materials in all nitrided conditions was small (<0.045). The best wear performance was seen for ADI processed using the Gray and Oil gas nitriding processes. For the 4140 steel, The surface microhardness of the ISONITE specimen was around 1400HV. QP and QPQ processes produce a surface microhardness of 2000-2200HV, which suggests that they may show improved wear behaviour compared to ISONITE- treated steels.

  13. The Effect of Iron Content on Microstructure and Mechanical Properties of A356 Cast Alloy

    Science.gov (United States)

    Tunçay, Tansel; Bayoğlu, Samet

    2017-01-01

    In the present study, microstructure and mechanical properties of A356 alloy including various amounts (0.2 to 1.2 wt pct) of iron were investigated. The alloys were produced by conventional gravity sand casting method. In order to determine the effect of iron addition to A356, optical and scanning electron microscopes (SEM/EDS) were used for microstructural examinations, and X-ray diffraction (XRD) analysis was carried out for phase characterization. Tensile tests were also conducted in order to determine effect of the Fe content on mechanical properties. It was found that as the Fe content of A356 was increased, the secondary dendrite arm spacing (SDAS) was decreased and the morphology of Al-Si eutectic became finer. From XRD examinations, different iron-based intermetallic compounds (β-Al5FeSi and α-Al8Fe2Si) formations were observed. It was also observed that as iron content increased, α-Al8Fe2Si intermetallic was transformed into β-Al5FeSi intermetallic. The tensile test results revealed that tensile strength and elongation values were reduced by increasing Fe content. It was also determined that β-Al5FeSi intermetallics were more negatively effective on tensile strength than α-Al8Fe2Si intermetallics.

  14. Flexural Strength and Toughness of Austenitic Stainless Steel Reinforced High-Cr White Cast Iron Composite

    Science.gov (United States)

    Sallam, H. E. M.; Abd El-Aziz, Kh.; Abd El-Raouf, H.; Elbanna, E. M.

    2013-12-01

    Flexural behavior of high-Cr white cast iron (WCI) reinforced with different shapes, i.e., I- and T-sections, and volume fractions of austenitic stainless steel (310 SS) were examined under three-point bending test. The dimensions of casted beams used for bending test were (50 × 100 × 500 mm3). Carbon and alloying elements diffusion enhanced the metallurgical bond across the interface of casted beams. Carbon diffusion from high-Cr WCI into 310 SS resulted in the formation of Cr-carbides in 310 SS near the interface and Ni diffusion from 310 SS into high-Cr WCI led to the formation of austenite within a network of M7C3 eutectic carbides in high-Cr WCI near the interface. Inserting 310 SS plates into high-Cr WCI beams resulted in a significant improvement in their toughness. All specimens of this metal matrix composite failed in a ductile mode with higher plastic deformation prior to failure. The high-Cr WCI specimen reinforced with I-section of 310 SS revealed higher toughness compared to that with T-section at the same volume fraction. The presence of the upper flange increased the reinforcement efficiency for delaying the crack growth.

  15. Effective and Economic Offloading of Diabetic Foot Ulcers in India with the Bohler Iron Plaster Cast.

    Science.gov (United States)

    Saikia, Priyanka; Hariharan, Rajalakshmi; Shankar, Nachiket; Gaur, Anil Kumar; Jose, Naveen Matthew

    2016-04-01

    Economic constraints are a major obstacle to the implementation of offloading casts in India. The aim of this study is to monitor the healing and activity limitations related to Bohler iron plaster cast (BIPC) when used for offloading diabetic neuropathic plantar foot ulcers. Thirty patients were cast for 1 month and evaluated for healing using the Pressure Ulcer Scale for Healing (PUSH), and for activity limitation using the Lower Extremity Functional Scale (LEFS). The change in the scores after intervention was the outcome measure. There was good healing as evidenced by a statistical difference in mean PUSH scores. The baseline PUSH score of 9.76-0.41 (T1-SEM) was greater than follow-up PUSH score of 6.32 + 0.41 (T2 + SEM) and the p value ulcer area, exudate, and tissue type. There was no mobility effect as there was no significant difference in LEFS. Significant negative correlation was there between PUSH and LEFS. The r value was less than -0.7 both at baseline and after intervention. The combined benefits of good healing, lack of affect on lower extremity function, the ease of application and dressing, and relative affordability make BIPC a commendable offloading modality for the management of diabetic plantar ulcers.

  16. Calorimetric analysis of heating and cooling process of nodular cast iron

    Directory of Open Access Journals (Sweden)

    Bińczyk F.

    2007-01-01

    Full Text Available The study presents the results of investigations of the thermal effects which take place during heating and cooling of samples of the nodular graphite cast iron taken from the stepped test casting of the wall thicknesses amounting to 5, 10, 15 and 20 mm. For investigations, a differential scanning calorimeter, type Multi HTC S60, was used. During heating, three endothermic effects related with pearlite decomposition, phase transformation α → γ, and carbon dissolution in austenite were observed on a DSC diagram. During cooling, two exothermic effects related with phase transformation γ→ α and pearlite formation were observed to consecutively take place on a DSC diagram. The values of the enthalpy of these processes differ and depend on the initial microstructure of the examined samples. The metallic matrix in 5 mm sample after the process of heating and cooling changes totally in favour of ferrite. The same effect, though less advanced in intensity, takes place in 10 mm sample, while in 15 and 20 mm samples the matrix constitution remains unchanged. The higher is the content of ferrite in samples, the stronger is the endothermic effect of the α → γ transformation and the weaker is the endothermic effect related with carbon dissolution in austenite. The total of the endothermic effects (heating is reduced, while that of the exothermic effects (cooling increases along with the increasing thickness of walls in a stepped test casting, from which samples for the investigations were taken.

  17. A New Direct-Pour In-Mold (DPI) Technology for Producing Ductile and Compacted Graphite Iron Castings.

    Energy Technology Data Exchange (ETDEWEB)

    Jason Hitchings; Jay R. Hitchings

    2007-07-20

    A new "Direct Pour In-Mold" (DPI) Magnesium treatment technology has been developed that can produce both Nodular and Compacted Graphite iron. The DPI technology converts the standard horizontal runner system into a vertical one, by placing a Magnesium Ferrosilicon treatment alloy and molten metal filter into a specially designed container. The DPI container is easily placed into either vertically or horizontally parted molds, and then a base metal can be poured directly into it. The metal is treated and filtered as it passes through, and then proceeds directly into a runner or casting cavity. Various sizes of containers provide all of the necessary components required to deliver a range of weights of treated and filtered metal at accurate and consistent flow rates. The DPI containers provide energy savings over competing techniques, increased mold yields, very high Magnesium recovery, zero Magnesium fume, and no post inoculation is required. By treating the metal just prior to it entering a casting cavity many other benefits and advantages are also realized.

  18. Strength distribution at interface of rotary-friction-welded aluminum to nodular cast iron

    Institute of Scientific and Technical Information of China (English)

    SONG Yu-lai; LIU Yao-hui; ZHU Xian-yong; YU Si-rong; ZHANG Ying-bo

    2008-01-01

    The morphology, size and composition of intermetallic compound at the interface of Al 1050 and nodular cast iron were studied by electron microprobe analysis(EMPA) and scan electron microscopy (SEM), respectively. The bond strength of the interface was measured by the tensile tests and the morphology of the fracture surface was observed by SEM. The observation of the interface reveals that there are two distinct morphologies: no intermetallic compound exists in the central area at the interface; while numbers of intermetallic compounds (FexAly) are formed in the peripheral area due to the overfull heat input. The tensile tests indicate that the distribution of strength in radial direction at the interface is inhomogeneous, and the central area of the interface performs greater bond strength than the peripheral area, which proves directly that the FexAly intermetallic compounds have a negative effect on the integration of interface. The morphology on the fracture surface shows that the facture in the central area at the interface has characteristic of the ductile micro-void facture. So it is important to restrain the form of the intermetallic compound to increase the bond strength of the Al 1050 and nodular cast iron by optimizing welding parameters and the geometry of components.

  19. Nucleation and Growth of Graphite in Eutectic Spheroidal Cast Iron: Modeling and Testing

    Science.gov (United States)

    Carazo, Fernando D.; Dardati, Patricia M.; Celentano, Diego J.; Godoy, Luis A.

    2016-06-01

    A new model of graphite growth during the continuous cooling of eutectic spheroidal cast iron is presented in this paper. The model considers the nucleation and growth of graphite from pouring to room temperature. The microstructural model of solidification accounts for the eutectic as divorced and graphite growth rate as a function of carbon gradient at the liquid in contact with the graphite. In the solid state, the microstructural model takes into account three stages for graphite growth, namely (1) from the end of solidification to the upper bound of intercritical stable eutectoid, (2) during the intercritical stable eutectoid, and (3) from the lower bound of intercritical stable eutectoid to room temperature. The micro- and macrostructural models are coupled using a sequential multiscale approach. Numerical results for graphite fraction and size distribution are compared with experimental results obtained from a cylindrical cup, in which the graphite volumetric fraction and size distribution were obtained using the Schwartz-Saltykov approach. The agreements between the experimental and numerical results for the fraction of graphite and the size distribution of spheroids reveal the importance of numerical models in the prediction of the main aspects of graphite in spheroidal cast iron.

  20. In Situ Preparation of Titanium Carbide Ceramic Layer on Grey Cast Iron

    Directory of Open Access Journals (Sweden)

    Lisheng ZHONG

    2015-11-01

    Full Text Available In this article, we report the in situ synthesis of TiC ceramic layer between titanium plate and graphite phases in grey cast iron using heat treatment method. The microstructure of the compound region was characterized by X-ray diffraction (XRD and scanning electron microscopy (SEM, and the kinetics of the TiC ceramic layer was analyzed. The results revealed that the as-prepared TiC samples were irregularly shaped particles with a size of 1 ~ 8 μm and gradient distribution on the surface of grey cast iron. The thickness of the reaction layers increased gradually as the incubation continued, which were 62, 81, 95 and 108 μm after incubation at 1164 °C for 1, 2, 3 and 4 hours, respectively. Also, it can be recognized that the layer thickness changes in a parabolic style with incubation duration. The formation process of TiC ceramic layer consists of diffusion and in situ reaction of carbon and titanium atoms.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9700

  1. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Mendes Moraes

    2013-12-01

    Full Text Available The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding. Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete environmental diagnosis carried out in eight small cast iron foundries, one of them was chosen to be a basis for the elaboration of an industrial solid waste management plan, which is becoming necessary to know and manage the generation of wastes qualitatively and quantitatively. A data assessment about the production process was carried out and compiled to determine the actual organizational scenario. As a result of that, it is possible to create a favorable environment to develop tools for environmental impacts prevention, which will permit the migration for more complex actions on the direction of more efficient process, cleaner production, and internal and external recycling of exceeding materials.

  2. OBSERVATION OF FATIGUE CRACK PATHS IN NODULAR CAST IRON AND ADI MICROSTRUCTURES

    Directory of Open Access Journals (Sweden)

    Lukáš Bubenko

    2009-07-01

    Full Text Available When speaking about quality of construction materials, fatigue crack propagation resistance is one of the most important considered properties. That is essentially influenced by character of matrix. Here presented contribution deals with the fatigue crack propagation mode through the matrix of as-cast nodular cast iron (NCI and austempered ductile iron (ADI, whereas influence of microstructure has been considered and discussed. Experimental materials used in presented contribution were pearlitc-ferritic NCI and heat treated ADI 800. Pearlitic-ferritic NCI was used as the base for ADI production. Experiments were performed on mini round compact tension (RCT specimens using an Amsler vibrophore. Fatigue crack paths in both materials were investigated and compared. Light microscopy was used to analyze the microstructure, crack initiation and propagation within broken specimens. In both tested materials fatigue cracks always initiated at graphite-matrix interface, while graphite nodules remained generally unbroken, eventually only surface of nodules was damaged. Though, comparing two materials with different microstructures, the diversity of fatigue crack propagation modes at high deltaK and low deltaK was observed.

  3. The influence of chromium on mechanical properties of austempered ductile cast iron

    Science.gov (United States)

    Bartosiewicz, L.; Singh, I.; Alberts, F. A.; Krause, A. R.; Putatunda, S. K.

    1995-02-01

    An investigation was carried out to examine the influence of microstructure and chromium on the tensile properties and plane strain fracture toughness of austempered ductile cast iron (ADI). The investigation also examined the growth kinetics of ferrite in these alloys. Compact tension and round cylindrical tensile specimens were prepared from ductile cast iron with Cr as well as without Cr. These specimens were then given four different heat treatments to produce four different microstructures. Tensile tests and fracture toughness tests were carried out as per ASTM standards E-8 and E-399. The crack growth mechanism during fracture toughness tests was also determined. The test results indicate that yield strength, tensile strength, and fracture toughness of ADI increases with an increase in the volume fractions of ferrite, and the fracture toughness reaches a peak when the volume fractions of the ferrite are approximately 60% in these alloys. The Cr addition was found to reduce the fracture toughness of ADI at lower hardness levels (<40 HRC); at higher hardness levels (≥40 HRC), the effect of chromium on the fracture toughness was negligible. The crack growth mechanism was found to be a combination of quasi-cleavage and microvoid coalescences, and the crack trajectories connect the graphite nodules along the way.

  4. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2005-07-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. Bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple castiron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs with the pipe in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, minimize excavation, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of old cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct safe repair operations on live mains.

  5. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2005-01-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple cast-iron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1 (Program Management) and Task 2 (Establishment of Detailed Design Specifications) were completed in prior quarters while Task 3 (Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves) has progressed to installing prototype sleeves in cast-iron test pipe segments. Efforts in the current quarter continued to focus on Tasks 4-8. Highly valuable lessons were learned from field tests of the 4-inch gas pipe repair robot in cast-iron pipe at Public Service Electric & Gas. (These field tests were conducted and reported last quarter.) These tests identified several design issues which need to be implemented in both the small- and large

  6. Study on quantitative relation between characteristics of striature bionic coupling unit and wear resistance of gray cast iron

    Science.gov (United States)

    Pang, Zuobo; Zhou, Hong; Zhang, Peng; Cong, Dalong; Meng, Chao; Wang, Chuanwei; Ren, Luquan

    2015-03-01

    In order to improve the wear resistance of gray cast iron guide rail, striature bionic coupling units of different characteristics were manufactured by laser surface remelting. Wear behavior of gray cast iron with striature bionic coupling units has been studied under dry sliding condition at room temperature using a homemade linear reciprocating wear testing machine. The wear resistance was evaluated by means of weight loss measurement and wear morphology. The results indicated that there is a relationship between weight loss and the area of striature bionic coupling units and α: Δm = Δm0 - 0.0212S × cos α - 0.0241S × sin α.

  7. Effect of the microhardness difference between base metal and bionic coupling unit on wear resistance of gray cast iron

    Science.gov (United States)

    Pang, Zuobo; Zhou, Hong; Chang, Fang; Zhang, Peng; Cong, Dalong; Meng, Chao; Wang, Chuanwei; Ren, Luquan

    2015-12-01

    In order to improve the wear resistance of gray cast iron guide rail, the samples with different microhardness difference between bionic coupling units and base metal were manufactured by laser surface remelting. Wear behavior of gray cast iron with bionic coupling units has been studied under dry sliding condition at room temperature using a homemade liner reciprocating wear testing machine. The wear resistance was evaluated by means of weight loss measurement and wear morphology. The results indicated that when the microhardness difference is 561 HV0.2, the wear resistance of sample is the best.

  8. Study of carbon and silicon loss through oxidation in cast iron base metal using rotary furnace for melting

    Directory of Open Access Journals (Sweden)

    Sylvester Olanrewaju OMOLE

    2015-05-01

    Full Text Available The projection of loss of carbon and silicon through oxidation is uncertain phenomenon depending on the furnace used for melting, which affect the carbon equivalent value (CEV of cast iron produced. CEV enhances the fluidity of molten metal as well as having great effects on the mechanical properties of cast products. Study on the way elemental loss takes place during melting with rotary furnace will give idea of approach to minimize the loss. Therefore, the aim of this work is to study the magnitude of the elemental loss with rotary furnace and means to minimize the loss. 60kg of grey cast iron scrap was charged into rotary furnace of 100kg capacity after preheating the furnace for 40 minutes. Graphite and ferrosilicon was added to the charge in order to obtain a theoretical composition of not less than 4.0% carbon and 2.0% silicon. Charges in the furnace were heated to obtain molten metal which was tapped at 1400°C. Tapping was done for casting at three different times. The castings solidified in sand mould and allowed to cool to room temperature in the mould. Castings were denoted as sample 1, 2 and 3. Final compositions of each casting were analyzed with optical light emission spectrometer. Sample 1 has 2.95% carbon and 1.82% silicon. Sample 2 has 2.88% carbon and 1.70% silicon and sample 3 has 2.75% carbon and 1.63% silicon.

  9. 3D scanning based mold correction for planar and cylindrical parts in aluminum die casting

    Directory of Open Access Journals (Sweden)

    Takashi Seno

    2015-04-01

    Full Text Available Aluminum die casting is an important manufacturing process for mechanical components. Die casting is known to be more accurate than other types of casting; however, post-machining is usually necessary to achieve the required accuracy. The goal of this investigation is to develop machining- free aluminum die casting. Improvement of the accuracy of planar and cylindrical parts is expected by correcting metal molds. In the proposed method, the shape of cast aluminum made with the initial metal molds is measured by 3D scanning. The 3D scan data includes information about deformations that occur during casting. Therefore, it is possible to estimate the deformation and correction amounts by comparing 3D scan data with product computer-aided design (CAD data. We corrected planar and cylindrical parts of the CAD data for the mold. In addition, we corrected the planar part of the metal mold using the corrected mold data. The effectiveness of the proposed method is demonstrated by evaluating the accuracy improvement of the cast aluminum made with the corrected mold.

  10. Corrosion Inhibiting Mechanism of Nitrite Ion on the Passivation of Carbon Steel and Ductile Cast Iron for Nuclear Power Plants

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2015-01-01

    Full Text Available While NaNO2 addition can greatly inhibit the corrosion of carbon steel and ductile cast iron, in order to improve the similar corrosion resistance, ca. 100 times more NaNO2 addition is needed for ductile cast iron compared to carbon steel. A corrosion and inhibition mechanism is proposed whereby NO2- ion is added to oxidize. The NO2- ion can be reduced to nitrogen compounds and these compounds may be absorbed on the surface of graphite. Therefore, since nitrite ion needs to oxidize the surface of matrix and needs to passivate the galvanic corroded area and since it is absorbed on the surface of graphite, a greater amount of corrosion inhibitor needs to be added to ductile cast iron compared to carbon steel. The passive film of carbon steel and ductile cast iron, formed by NaNO2 addition showed N-type semiconductive properties and its resistance, is increased; the passive current density is thus decreased and the corrosion rate is then lowered. In addition, the film is mainly composed of iron oxide due to the oxidation by NO2- ion; however, regardless of the alloys, nitrogen compounds (not nitrite were detected at the outermost surface but were not incorporated in the inner oxide.

  11. Determination of physico-chemical properties of fine-grained waste from the cleaning of iron casting

    OpenAIRE

    2017-01-01

    In the European Union one of the most important activities is the recovery and recycling of waste including foundry waste. In the article waste arising from production of iron casting was presented. Selected physic-chemical properties of iron-bearing waste were defined. Opportunities of waste management are related to their chemical construction as well as some physical properties. On the basic the results of research the solutions of foundry waste management were proposed.

  12. Effect of austempering parameters on microstructure and mechanical properties of horizontal continuous casting ductile iron dense bars

    OpenAIRE

    Chun-jie Xu; Pan Dai; Zheng-yang Zhang

    2015-01-01

    In the present research, the orthogonal experiment was carried out to investigate the influence of different austempering process parameters (i.e. austenitizing temperature and time, and austempering temperature and time) on microstructure and mechanical properties of LZQT500-7 ductile iron dense bars with 172 mm in diameter which were produced by horizontal continuous casting (HCC). The results show that the major factors influencing the hardness of austempered ductile iron (ADI) are austeni...

  13. Quantitative evaluation of hidden defects in cast iron components using ultrasound activated lock-in vibrothermography.

    Science.gov (United States)

    Montanini, R; Freni, F; Rossi, G L

    2012-09-01

    This paper reports one of the first experimental results on the application of ultrasound activated lock-in vibrothermography for quantitative assessment of buried flaws in complex cast parts. The use of amplitude modulated ultrasonic heat generation allowed selective response of defective areas within the part, as the defect itself is turned into a local thermal wave emitter. Quantitative evaluation of hidden damages was accomplished by estimating independently both the area and the depth extension of the buried flaws, while x-ray 3D computed tomography was used as reference for sizing accuracy assessment. To retrieve flaw's area, a simple yet effective histogram-based phase image segmentation algorithm with automatic pixels classification has been developed. A clear correlation was found between the thermal (phase) signature measured by the infrared camera on the target surface and the actual mean cross-section area of the flaw. Due to the very fast cycle time (casting components.

  14. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2004-11-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple castiron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1 (Program Management) and Task 2 (Establishment of Detailed Design Specifications) were completed in prior quarters while Task 3 (Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves) has progressed to installing prototype sleeves in cast iron test pipe segments. Efforts in this quarter continued to focus on Tasks 4-8, with significant progress made in each as well as field testing of the 4-inch gas pipe repair robot in cast iron pipe at Public Service Electric & Gas. The field tests were conducted August 23-26, 2004 in Oradell, New Jersey. The field tests identified several design issues which need to be implemented in both the small

  15. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2005-04-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints that connect pipe sections together tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple cast-iron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and installing a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service to customers (which would result in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of old cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1 (Program Management) and Task 2 (Establishment of Detailed Design Specifications) were completed previously. Task 3 (Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves) has progressed to installing prototype sleeves in test cast-iron pipe segments. Efforts in the current quarter continued to be focused on Tasks 4-8. Highly valuable lessons were learned from field tests of the 4-inch gas pipe repair robot in cast-iron pipe at Public Service Electric & Gas. (These field tests were conducted and reported previously.) Several design issues were identified which need to be implemented in both the small- and large-diameter repair

  16. Effect of iron-intermetallics and porosity on tensile and impact properties of aluminum-silicon-copper and aluminum-silicon-magnesium cast alloys

    Science.gov (United States)

    Ma, Zheyuan

    Aluminum-silicon (Al-Si) alloys are an important class of materials that constitute the majority of aluminum cast parts produced, due to their superior properties and excellent casting characteristics. Within this family of alloys, Al-Si-Cu and Al-Si-Mg cast alloys are frequently employed in automotive applications. The commercially popular 319 and 356 alloys, representing these two alloy systems, were selected for study in the present work, with the aim of investigating the effect of iron intermetallics and porosity on the alloy performance. This was carried out through a study of the tensile and impact properties, these being two of the important mechanical properties used in design calculations. Iron, through the precipitation of second phase intermetallic constituents, in particular the platelike beta-Al5FeSi phase, is harmful to the alloy properties. Likewise, gas- or shrinkage porosity in castings is also detrimental to the mechanical properties. By determining the optimum alloying, melt processing and solidification parameters (viz., Fe content, Sr modification and cooling rate) required to minimize the harmful effects of porosity and iron intermetallics, and studying their role on the fracture behavior, the fracture mechanism in the alloys could be determined. Castings were prepared from both industrial and experimental 319.2, B319.2 and A356.2 alloy melts, containing Fe levels of 0.2--1.0 wt%. Sr-modified (˜200 ppm) melts were also prepared for each alloy Fe level. The end-chilled refractory mold used provided directional solidification and a range of cooling rates (or dendrite arm spacings, DAS) within the same casting. Tensile and impact test samples machined from specimen blanks sectioned from the castings at various heights above the chill end provided DASs of 23--85mum. All samples were T6-heat-treated before testing. Tests were carried out employing Instron Universal and Instrumented Charpy testing machines. Optical microscopy, image analysis, SEM

  17. Solidified structure of thin-walled titanium parts by vertical centrifugal casting

    Directory of Open Access Journals (Sweden)

    Wu Shiping

    2011-05-01

    Full Text Available The solidified structure of the thin-walled and complicated Ti-6Al-4V castings produced by the vertical centrifugal casting process was studied in the present work. The results show that the wall thickness of the section is featured with homogeneously distributed fine equiaxial grains, compared with the microstructure of the thick-walled section. The grain size of the castings has a tendency to decrease gradually with the increasing of the centrifugal radius. The inter-lamellar space in thick-walled casting parts is bigger than that of the thin-walled parts, and the profile of inter-lamellar space is not susceptible to the centrifugal radius.

  18. Machinability of Austempered Ductile Iron (ADI) Produced by Integrated Green Technology of Continuous Casting-Heat Treatment Processes

    Science.gov (United States)

    Meena, A.; El Mansori, M.; Ghidossi, P.

    2011-01-01

    This study presents the novel processing technique known as continuous casting-heat treatment processes to produce Austempered Ductile Iron (ADI) which is a new class of ductile iron. ADI is characterized by improved mechanical properties but has low machinability as compared to other cast irons and steel of similar strength. The novel technique is developed by the integration of casting (in die casting) and heat treatment processes in foundry to save cost energy and time. Specimens just after casting were austenitized at 930° C for 90 min and then austempered in fluidized bed at 380° C for 90 and 120 min. Hence, the effect of austempering time on the morphology of retained austenite and mechanical properties of the material were examined and compared with conventionally produced ADI. Drilling tests were then carried out to evaluate the machinability of ADI in terms of cutting forces, chip micro-hardness, chip morphology and surface roughness. The mechanical properties of ADI austempered for 120 min have found to be better as compare to the ADI austempered for 90 min.

  19. Thick Co-based coating on cast iron by side laser cladding : Analysis of processing conditions and coating properties

    NARCIS (Netherlands)

    Ocelik, V.; de Oliveira, U.; de Boer, M.; de Hosson, J. Th. M.

    2007-01-01

    The objective of this work was to create Co-based coatings (compositionally close to Stellite 6) on compacted graphite and gray cast iron,substrates with a high power laser (2 kW continuous Nd:YAG) cladding process. The relationships between the relevant laser cladding parameters (i.e. laser beam sc

  20. Hot Corrosion Behavior of High-Chromium, High-Carbon Cast Irons in NaCl-KCl Molten Salts

    Directory of Open Access Journals (Sweden)

    S. Vuelvas-Rayo

    2012-01-01

    Full Text Available A study on the corrosion behavior of a series of experimental high-chromium (18.53–30.48 wt.%, high-carbon (3.82–5.17% cast irons in NaCl-KCl (1 : 1 M at 670°C has been evaluated by using weight loss technique and compared with a 304-type stainless steel. It was found that all castings had a higher corrosion rate than conventional 304SS and that the addition of Cr increased the degradation rate of the cast irons. Additionally, corrosion rate increased by increasing the C contents up to 4.29%, but it decreased with a further increase in its contents. Results are discussed in terms of consumption of the Cr2O3 layer by the melt.

  1. Dimensional accuracy of small gold alloy castings. Part 1. A brief history and the behaviour of inlay waxes.

    Science.gov (United States)

    Morey, E F

    1991-08-01

    Part 1 reviews published studies which relate to materials and techniques contributing to the dimensional accuracy of small dental castings. A brief history of the cire perdue or lost-wax method of casting alloys and the development of modern dental casting materials and techniques are presented. Data on the behaviour of inlay wax, in particular its contraction and distortion, are reviewed as is the extensive literature about the casting shrinkage of gold alloys (Part 2) and the setting and thermal expansion of investments under both laboratory and practical conditions (Part 3). Part 4 discusses the role of the casting ring and its asbestos liner. Asbestos as a liner has now largely been replaced by two alternative materials, one based on cellulose and the other on ceramic fibres. The limited literature on the effect of these newer materials on casting accuracy is also reviewed, as their introduction may require significant changes in the traditional technology of dental casting.

  2. Low Cycle Fatigue Behavior of HT250 Gray Cast Iron for Engine Cylinder Blocks

    Science.gov (United States)

    Fan, K. L.; He, G. Q.; She, M.; Liu, X. S.; Yang, Y.; Lu, Q.; shen, Y.; Tian, D. D.

    2014-08-01

    The strain-controlled low cycle fatigue properties were evaluated on specimens of HT250 gray cast iron (GCI) at room temperature. The material exhibited cyclic stabilization at a low strain amplitude of 0.1% and cyclic softening characteristic at higher strain amplitudes (0.15-0.30%). At a representative total strain amplitude (0.30%), the hysteresis loops of HT250 GCI were asymmetric with a large amount of plastic deformation in the compressive phases. Furthermore, the hysteresis loop became larger in both width and height with increasing total strain amplitude (from 0.10 to 0.30%), and tended to exhibit a clockwise rotation. The fatigue crack propagation mechanisms were different at various total strain amplitudes, where high stress concentration due to dislocation pile-up favored fatigue crack initiation in the examined HT250. Finally, the roughness-induced crack closure was a key to determine the crack growth rate as well as fatigue life.

  3. Laser Surface Remelting of Medium Ni-Cr Infinite Chilling Cast Iron Roll

    Institute of Scientific and Technical Information of China (English)

    YAO Jian-hua; ZHANG Qun-li; XIE Song-jing

    2004-01-01

    Laser surface remelting of medium Ni-Cr infinite chilling cast iron was performed with a continuous wave CO2 laser beam with the power of 7 KW under the argon shielding. The microstructural analysis of the laser remelted layer by optical microscope shows that the laser remelted layer consists of three zones, which is the melting zone, the transition zone and the heat affected zone. The size of the dendrite of the melting zone is only in the 1/10 to 1/30 range of that of the substrate. The distribution of the hardness of the laser remelted layer was detected, and the carrying capacity of rolling steel was also field-tested. The results show that both the hardness of the remelted layer and the carrying capacity all increase,especially, the carrying capacity was 50% increased compared with the substrate.

  4. Laser Surface Remelting of Medium Ni-Cr Infinite Chilling Cast Iron Roll

    Institute of Scientific and Technical Information of China (English)

    YAOJian-hua; ZHANGQun-li; XIESong-jing

    2004-01-01

    Laser surface remelting of medium Ni-Cr infinite chilling cast iron was performed with a continuous wave CO2 laser beam with the power of 7 KW under the argon shielding. The microstructural analysis of the laser remelted layer by optical microscope shows that the laser remelted layer consists of three zones, which is the melting zone, the transition zone and the heat affected zone. The size of the dendrite of the melting zone is only in the 1/10 to 1/30 range of that of the substrate. The distribution of the hardness of the laser remelted layer was detected, and the carrying capacity of rolling steel was also field-tested. The results show that both the hardness of the remelted layer and the carrying capacity all increase, especially, the carrying capacity was 50% increased compared with the substrate.

  5. SPHERICAL MICROSTRUCTURE FORMATION OF THE SEMI-SOLID HIGH CHROMIUM CAST IRON Cr20Mo2

    Institute of Scientific and Technical Information of China (English)

    W.M. Mao; A.M. Zhao; X.Y. Zhong

    2004-01-01

    The nondendritic semi-solid slurry preparation of high chromium cast iron Cr20Mo2 has been studied in this paper. The experiments show that the proeutectic austenitic particles are more spherical under a larger stirring power condition, even if the stirring time is shorter, while the proeutectic austenitic particles are not very much spherical under a smaller stirring power condition and some proeutectic austenitic dendrites also exist, even if the stirring time is very long. The experiments also show that when stirred for 5 6 minutes under the test condition, the semi-solid slurry with 40vol. %-50vol. % solid fraction and spherical proeutectic austenite in the size of 50-80μm can be obtained.

  6. PERFORMANCE STUDY OF CRYO TREATED HSS DRILLS IN DRILLING CAST IRON

    Directory of Open Access Journals (Sweden)

    B.R. Ramji

    2010-07-01

    Full Text Available The objective of this research was to study the performance of cryogenically treated HSS drills for drilling gray cast iron. The thrust force and torque were measured using drill tool dynamometer. The surface roughness (Ra, Rz, Rq and Rt of the drilled specimens were measured using talysurf. The experimental lay-out was designedusing Taguchi’s Orthogonal Array technique. Signal-to-Noise Ratio analysis was performed to identify the effect of the parameters on the response variables. The treated drills were found superior to the non-treated in all the test conditions in terms of lesser thrust force, torque and also superior surface roughness of the specimens.The tool wear was studied using SEM. FEM was done to predict tool tip temperature.

  7. ANALYSIS OF FORCES, ROUGHNESS, WEAR AND TEMPERATURE IN TURNING CAST IRON USING CRYOTREATED CARBIDE INSERTS

    Directory of Open Access Journals (Sweden)

    B.R. Ramji,

    2010-07-01

    Full Text Available The aim of this research was to examine the effect of cryogenic treatment of the coated carbide inserts on their performance in turning gray cast iron work pieces. The cryogenic treatment cycle consisted of cooling the test samples from room temperature to cryogenic temperature of -178.9 C in three hours, soaking at cryogenictemperature around 24 hours and warming to room temperature in about five hours. Cutting forces, surface roughness, flank wear and tool tip temperature were studied for both coated and coated-treated inserts. ANOVA was performed to identify the effect of the parameters on the response variables. Cryogenically treated inserts proved superior to the non-treated in all the test conditions in terms of lesser flank wear of the inserts and reduced surface roughness of the specimens. The after turned inserts were examined using Scanning Electron Microscopy for studying the flank wear mechanism.

  8. Correlation of mechanical properties with the acoustic properties in case of an experimental white cast iron

    Science.gov (United States)

    Gȋrneţ, A.; Stanciu, S.; Chicet, D.; Axinte, M.; Goanţă, V.

    2016-08-01

    The general and traditional opinion regarding the materials used to build bells, musical instruments or sound transmitters is that those materials must be only from the bronze alloyed with tin category. In order to approach this idea from a scientific point of view, the materials with acoustic properties must be analyzed starting from the physical theory and experimental determination that sound travels only through bodies with elastic properties. It has been developed an experimental white cast iron, medium alloyed with Cr and Ni, in order to obtain a material with special acoustic properties. There were determined on specific samples: the vibration damping capacity, the unit energy, the tensile strength and elasticity modulus. These properties were correlated with the properties of other known acoustic materials.

  9. Effect of Water on Ductility and Fatigue Strength of Austempered Ductile Cast Iron (adi)

    Science.gov (United States)

    Yakushiji, Terutoshi; Ferguson, W. George; Goto, Masahiro

    In order to study the mechanism of decreasing tensile strength and elongation of Austempered Ductile Cast Iron (ADI) in the wet condition, various tension tests and impact tests were carried out. Three point bending fatigue tests were carried out on ADI and annealed 0.55% carbon steel to clarify the influence of water on fatigue strength. The main conclusions are as follow. Embrittlement by water begins when plastic deformation starts in a tension test. The fatigue limit of ADI in water showed a lower value than that in air. The influence of a water environment on fatigue behaviour was similar to that of annealed 0.55% carbon steel. Embrittlement such as that in a tension test was not observed in a fatigue test.

  10. Analysis of emissions collected from four types of iron casting molds.

    Science.gov (United States)

    Palmer, W G; James, R H; Moorman, W J

    1985-12-01

    The levels of polycyclic aromatic hydrocarbons (PAH) and related compounds, phenols and particulates were determined in emissions collected from iron casting molds composed of four different types of chemical binders: furan, urethane, green sand with sea coal and phenol-formaldehyde resins in shell molds. The shell sample, with 50% particulates, contained the most water-soluble material; green sand, 25% particulates; furan, 10% particulates; and urethane, less than 2% particulate material. The portion of the particulate fraction soluble in cyclohexane varies from 16 to 36% between mold types; emissions from urethane and furan molds contained the lowest quantities of cyclohexane-soluble components and of PAH and related compounds. Phenol, which was found in all four foundry samples, was present in the highest concentration in emissions from urethane molds. Shell mold emissions contained the highest levels of 2- and 4-nitrophenol.

  11. Effects of Antimony and Wall Thickness on Graphite Morphology in Ductile Iron Castings

    Science.gov (United States)

    Glavas, Zoran; Strkalj, Anita; Maldini, Kresimir

    2016-08-01

    Effects of Sb additions on the graphite morphology of ductile iron castings in different wall thicknesses (3, 12, 25, 38, 50, 75, and 100 mm) were analyzed in this paper. In the wall thicknesses of 3, 12, and 25 mm, low contents of rare earth (RE) elements showed a beneficial effect on nodule count and nodularity. Nodularity >80 pct and a high nodule count were achieved without the addition of Sb. In the wall thicknesses of 38, 50, 75, and 100 mm, nodularity >80 pct was not achieved without the use of the chill or proper content of Sb. Excess of RE elements was neutralized with the addition of proper amount of Sb to the wall thickness. Addition of 0.01 wt pct Sb (ratio of RE/Sb = 0.34, ratio of RE/SE = 0.105) was sufficient to achieve nodularity >80 pct in the wall thicknesses of 38, 50, 75, and 100 mm.

  12. Study of the Eutectoid Transformation in Nodular Cast Irons in Relation to Solidification Microsegregation

    Science.gov (United States)

    Freulon, Alexandre; de Parseval, Philippe; Josse, Claudie; Bourdie, Jacques; Lacaze, Jacques

    2016-11-01

    Eutectoid transformation in cast irons may proceed in the stable or the metastable systems giving ferrite and graphite for the former and pearlite for the latter. The present work demonstrates that composition profiles across ferrite/pearlite boundaries are smooth and similar to those issued from the solidification step. No trace of long-range diffusion of substitutional solutes due to austenite decomposition could be observed. In turn, this ascertains that both stable and metastable transformations proceed with the product matrix—either ferrite or pearlite—inheriting the parent austenite content in substitutional solutes. This result sustains a physical model for eutectoid transformation based on the so-called local para-equilibrium which is commonly used for describing solid-state transformation in steels.

  13. Microstructure and wear resistance of high chromium cast iron containing niobium

    Directory of Open Access Journals (Sweden)

    Zhang Zhiguo

    2014-05-01

    Full Text Available In the paper, the effect of niobium addition on the microstructure, mechanical properties and wear resistance of high chromium cast iron has been studied. The results show that the microstructure of the heat-treated alloys is composed of M7C3 and M23C6 types primary carbide, eutectic carbide, secondary carbide and a matrix of martensite and retained austenite. NbC particles appear both inside and on the edge of the primary carbides. The hardness of the studied alloys maintains around 66 HRC, not significantly affected by the Nb content within the selected range of 0.48%-0.74%. The impact toughness of the alloys increases with increasing niobium content. The wear resistance of the specimens presents little variation in spite of the increase of Nb content under a light load of 40 N. However, when heavier loads of 70 and 100 N are applied, the wear resistance increases with increasing Nb content.

  14. Effects of advanced oxidation on green sand properties via iron casting into green sand molds.

    Science.gov (United States)

    Wang, Yujue; Cannon, Fred S; Voigt, Robert C; Komarneni, Sridhar; Furness, J C

    2006-05-01

    The effects of advanced oxidation (AO) processing on the properties of green sand were studied via pouring cast iron into green sand molds. Upon cooling, the green sand molds were autopsied at various distances from the metal-sand interface. Autopsy green sand samples collected from a mold that incorporated AO water were characterized and compared to controlled samples collected from a similar autopsied mold made with conventional tap water (TAP). It was found that the AO processing removed a coating of coal pyrolysis products from the clay surface that typically accumulated on the clay surface. As a result, the AO-conditioned green sand retained 10-15% more active clay as measured bythe standard ultrasonic methylene blue titration than did the TAP-conditioned green sand. The AO processing also nearly doubled the generation of activated carbon from the normalized amount of coal composition of the green sand during the casting process. The AO-enhanced activated carbon generation and the AO-incurred clay surface cleaning provided the AO-conditioned green sand with higher normalized pore volume, and thus higher normalized m-xylene adsorption capacity, i.e., relative to before-metal-pouring conditions. Furthermore, mathematical analysis indicated that the AO-conditioned green sand better retained its important properties after pouring than did the TAP-conditioned green sand. Effectively, this meant after metal pouring, the AO-conditioned sample offered about the same net properties as the TAP-conditioned sample, even though the AO-conditioned sample contained less clay and coal before metal pouring. These results conformed to the full-scale foundry empirical finding that when AO is used, foundries need less makeup clay and coal addition through each casting cycle, and they release less air emissions.

  15. Combination of microscopic model and VoF-multiphase approach for numerical simulation of nodular cast iron solidification

    Science.gov (United States)

    Subasic, E.; Huang, C.; Jakumeit, J.; Hediger, F.

    2015-06-01

    The ongoing increase in the size and capacity of state-of-the-art wind power plants is highlighting the need to reduce the weight of critical components, such as hubs, main shaft bearing housings, gear box housings and support bases. These components are manufactured as nodular iron castings (spheroid graphite iron, or SGI). A weight reduction of up to 20% is achievable by optimizing the geometry to minimize volume, thus enabling significant downsizing of wind power plants. One method for enhancing quality control in the production of thick-walled SGI castings, and thus reducing tolerances and, consequently, enabling castings of smaller volume is via a casting simulation of mould filling and solidification based on a combination of microscopic model and VoF-multiphase approach. Coupled fluid flow with heat transport and phase transformation kinetics during solidification is described by partial differential equations and solved using the finite volume method. The flow of multiple phases is described using a volume of fluid approach. Mass conservation equations are solved separately for both liquid and solid phases. At the micro-level, the diffusion-controlled growth model for grey iron eutectic grains by Wetterfall et al. is combined with a growth model for white iron eutectic grains. The micro-solidification model is coupled with macro-transport equations via source terms in the energy and continuity equations. As a first step the methodology was applied to a simple geometry to investigate the impact of mould-filling on the grey-to-white transition prediction in nodular cast iron.

  16. The effect of heat treatment on the gouging abrasion resistance of alloy white cast irons

    Science.gov (United States)

    Are, I. R. S.; Arnold, B. K.

    1995-02-01

    A series of heat treatments was employed to vary the microstructure of four commercially important alloy white cast irons, the wear resistance of which was then assessed by the ASTM jaw-crusher gouging abrasion test. Compared with the as-cast condition, standard austenitizing treatments produced a substantial increase in hardness, a marked decrease in the retained aus-tenite content in the matrix, and, in general, a significant improvement in gouging abrasion resistance. The gouging abrasion resistance tended to decline with increasing austenitizing tem-perature, although the changes in hardness and retained austenite content varied, depending on alloy composition. Subcritical heat treatment at 500 ° following hardening reduced the retained austenite content to values less than 10 pct, and in three of the alloys it caused a significant fall in both hardness and gouging abrasion resistance. The net result of the heat treatments was the development of optimal gouging abrasion resistance at intermediate levels of retained aus-tenite. The differing responses of the alloys to both high-temperature austenitizing treatments and to subcritical heat treatments at 500 ° were related to the effects of the differing carbon and alloying-element concentrations on changes in the M s temperature and secondary carbide precipitation.

  17. Effect of Ti-V-Nb-Mo addition on microstructure of high chromium cast iron

    Directory of Open Access Journals (Sweden)

    Ma Youping

    2012-05-01

    Full Text Available The effects of trace additions of multi-alloying elements (Ti, Nb, V, Mo on carbides precipitation and as-cast microstructure of eutectic high chromium cast iron containing 2.85wt.%C and 31.0wt.%Cr were investigated from thermodynamic and kinetic considerations. The thermodynamic calculations show that Ti and Nb exist in the multi-alloying system in the forms of TiC and NbC. The formation of VC during the solidification is not feasible from the thermodynamic consideration. XRD analysis shows that the V exists in alloy compounds (VCr2C2, VCrFe8. The first precipitated high melting point particles (TiC, NbC can act as the heterogeneous substrate of M7C3 carbides, which results in significant refinement of the M7C3 carbides. After the addition of alloying elements, C atom diffusion is hindered due to the strong affinities of the strong carbide forming elements for carbon, which decreases the growth rate of carbides. The combined roles of the increase of nucleation rate and the decrease of carbides growth rate lead to the finer microstructure.

  18. Microstructure and properties of Ti–Nb–V–Mo-alloyed high chromium cast iron

    Indian Academy of Sciences (India)

    Youping Ma; Xiulan Li; Yugao Liu; Shuyi Zhou; Xiaoming Dang

    2013-10-01

    The correlations of microstructure, hardness and fracture toughness of high chromium cast iron with the addition of alloys (titanium, vanadium, niobium and molybdenum) were investigated. The results indicated that the as-cast microstructure changed from hypereutectic, eutectic to hypoeutectic with the increase of alloy contents. Mo dissolved in austenite and increased the hardness by solid solution strengthening. TiC and NbC mainly existed in austenite and impeded the austenite dendrite development. V existed in multicomponent systems in forms of V alloy compounds (VCrFe8 and VCr2C2).With the increase of alloy additions, carbides size changed gradually from refinement to coarseness, hardness and impact toughness were increased and then decreased. Compared with the fracture toughness (6 J/cm2) and hardness (50.8HRC) without any alloy addition, the toughness and hardness at 0.60 V–0.60Ti–0.60Nb–0.35Mo (wt%) additions were improved and achieved to 11 J/cm2 and 58.9HRC, respectively. The synergistic roles of Ti, Nb, V and Mo influenced the solidification behaviour of alloy. The refinement of microstructure and improvement of carbides morphologies, size and distribution improved the impact toughness.

  19. Effect of Different Molding Materials on the Thin-Walled Compacted Graphite Iron Castings

    Science.gov (United States)

    Górny, Marcin; Dańko, Rafał; Lelito, Janusz; Kawalec, Magdalena; Sikora, Gabriela

    2016-10-01

    This article addresses the effects of six mold materials used for obtaining thin-walled compacted graphite iron castings with a wall thickness of 3 mm. During this research, the following materials were analyzed: fine silica sand, coarse silica sand, cerabeads, molohite and also insulated materials in the shape of microspheres, including low-density alumina/silica ceramic sand. Granulometric and SEM observations indicate that the sand matrix used in these studies differs in terms of size, homogeneity and shape. This study shows that molds made with insulating sands (microspheres) possess both: thermal conductivity and material mold ability to absorb heat, on average to be more than five times lower compared to those of silica sand. In addition to that, the resultant peak of heat transfer coefficient at the mold/metal interface for microspheres is more than four times lower in comparison with fine silica sand. This is accompanied by a significant decrease in the cooling rate of metal in the mold cavity which promotes the development of compacted graphite in thin-walled castings as well as ferrite fractions in their microstructure.

  20. Improving tribological performance of gray cast iron by laser peening in dynamic strain aging temperature regime

    Science.gov (United States)

    Feng, Xu; Zhou, Jianzhong; Mei, Yufen; Huang, Shu; Sheng, Jie; Zhu, Weili

    2015-09-01

    A high and stable brake disc friction coefficient is needed for automobile safety, while the coefficient degrades due to elevated temperature during the braking process. There is no better solution except changes in material composition and shape design optimization. In the dynamic strain aging(DSA) temperature regime of gray cast iron, micro-dimples with different dimple depth over diameter and surface area density are fabricated on the material surface by laser peening(LP) which is an LST method. Friction behavior and wear mechanism are investigated to evaluate the effects of surface texturing on the tribological performance of specimens under dry conditions. Through LP impacts assisted by DSA, the friction coefficients of the LPed specimens increase noticeably both at room temperature and elevated temperature in comparison to untreated specimens. Moreover, the coefficient of specimen with dimple depth over diameter of 0.03 and surface area density of 30% is up to 0.351 at room temperature, which dramatically rises up to 1.33 times that of untextured specimen and the value is still up to 0.3305 at 400°C with an increasing ratio of 35% compared to that of untreated specimen. The surface of textured specimen shows better wear resistance compared to untreated specimen. Wear mechanism includes adhesive wear, abrasive wear and oxidation wear. It is demonstrated that LP assisted by DSA can substantially improve wear resistance, raise the friction coefficient as well as its stability of gray cast iron under elevated temperatures. Heat fade and premature wear can be effectively relieved by this surface modification method.

  1. Fracture mechanics behaviour of ductile cast iron and martensitic steel at elevated temperature

    Energy Technology Data Exchange (ETDEWEB)

    Udoh, A.; Klenk, A.; Roos, E. [Stuttgart Univ. (Germany). MPA; Sasikala, G. [Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam (India)

    2010-07-01

    Ductile cast iron is employed increasingly due to the advantages regarding foundry practice, design as well as economic advantages in the thermal machinery and power plant construction. It is employed preferably where higher toughness is required, e.g. in valves or thickwalled components of thermal or nuclear power plants. For this reason the safety and availability criteria for fracture mechanics assessment of components are necessary in addition to the conventional strength design. Alloys with silicon and molybdenum are developed for the application at higher temperatures. The increase in the thermal efficiency of fossil fired steam power plant that can be achieved by increasing the steam temperature and pressure has provided the incentive for development of the 9% chromium steels towards improved creep rupture strength. During the last twenty years, three such steels, P91 (9Cr-1Mo-VNb), E911 (9Cr-1Mo-1W-V-Nb) and P92 (9Cr-0,5Mo-1,8W-V-Nb), have been developed for commercial production. For application in piping systems and boiler construction sufficient reliable information concerning the long-term behaviour are necessary as well as knowledge about fracture mechanical behaviour in order to ensure integrity of components. Different methods to characterize fracture behaviour of ductile cast iron and martensitic steel at elevated temperature have been employed. The RBR method is a novel and simple method developed at IGCAR for characterizing the ductile fracture behaviour of materials from tensile tests of cylindrical specimens. Using the data evaluated at both institutes, a fracture mechanics characterisation by determining crack initiation and crack resistance by J{sub R}-curves and RBR parameters is presented. (orig.)

  2. A Journey across Multidirectional Connections: Linda Grant’s The Cast Iron Shore

    Directory of Open Access Journals (Sweden)

    Silvia Pellicer-Ortín

    2015-10-01

    Full Text Available Among the numerous groups that have negotiated their fragmented identities through various literary practices in the last few decades, the Jewish collective has come to symbolize the epitome of diaspora and homelessness. In particular, British-Jewish writers have recently started to reconstruct their fragmented memories through writing. This is an extremely interesting phenomenon in the case of those Jewish women who are fiercely struggling to find some sense of personhood as Jewish, British, female, immigrant subjects. Linda Grant’s novel The Cast Iron Shore will be analyzed so as to unveil the narrative mechanisms through which many of the identity tensions experienced by contemporary Jewish women are exhibited. The different stages in the main character’s journey will be examined by drawing on theories on the construction of Jewish identity and femininity, and by applying the model of multidirectional memory fostered by various contemporary thinkers such as Michael Rothberg, Stef Craps, Max Silverman, and Bryan Cheyette. The main claim to be demonstrated is that this narration links the (histories of oppression and racism endured both by the Jewish and the Black communities in order to make the protagonist encounter the Other, develop her mature political self, and liberate her mind from rigid religious, patriarchal, and racial stereotypes. The Cast Iron Shore becomes, then, a successful attempt to demonstrate that the (histories of displacement endured by divergent communities during the twentieth century are connected, and it is the establishment of these connections that can help contemporary Jewish subjects to claim new notions of their personhood in the public sphere.

  3. High-temperature low cycle fatigue behavior of a gray cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Fan, K.L., E-mail: 12klfan@tongji.edu.cn; He, G.Q.; She, M.; Liu, X.S.; Lu, Q.; Yang, Y.; Tian, D.D.; Shen, Y.

    2014-12-15

    The strain controlled low cycle fatigue properties of the studied gray cast iron for engine cylinder blocks were investigated. At the same total strain amplitude, the low cycle fatigue life of the studied material at 523 K was higher than that at 423 K. The fatigue behavior of the studied material was characterized as cyclic softening at any given total strain amplitude (0.12%–0.24%), which was attributed to fatigue crack initiation and propagation. Moreover, this material exhibited asymmetric hysteresis loops due to the presence of the graphite lamellas. Transmission electron microscopy analysis suggested that cyclic softening was also caused by the interactions of dislocations at 423 K, such as cell structure in ferrite, whereas cyclic softening was related to subgrain boundaries and dislocation climbing at 523 K. Micro-analysis of specimen fracture appearance was conducted in order to obtain the fracture characteristics and crack paths for different strain amplitudes. It showed that the higher the temperature, the rougher the crack face of the examined gray cast iron at the same total strain amplitude. Additionally, the microcracks were readily blunted during growth inside the pearlite matrix at 423 K, whereas the microcracks could easily pass through pearlite matrix along with deflection at 523 K. The results of fatigue experiments consistently showed that fatigue damage for the studied material at 423 K was lower than that at 523 K under any given total strain amplitude. - Highlights: • The low cycle fatigue behavior of the HT250 for engine cylinder blocks was investigated. • TEM investigations were conducted to explain the cyclic deformation response. • The low cycle fatigue cracks of HT250 GCI were studied by SEM. • The fatigue life of the examined material at 523 K is higher than that at 423 K.

  4. Recent Development of Iron Casting Production Techniques%铸铁生产技术新拓展

    Institute of Scientific and Technical Information of China (English)

    章舟; 徐永明; 邓宏运

    2011-01-01

    Synthesis cast iron, ductile iron, ADI ductile iron and CGI have different requirement on raw materials and melting process. Resin sand, EPS system, V process and permanent mold with sand have their own techniques. With carefully and alternate thinking, based on different requirements, the casting type and molding process can be extended and transferred.%合成铸铁、球墨铸铁、ADI球铁及蠕墨铸铁对炉料和熔炼工艺要求各不相同;树脂砂、消失模(实型铸造)、V法及金属型覆砂等造型工艺各有特点。只要改变思路,掌握工艺特点,可以进行品种转换及拓展。

  5. Nature of Surface Changes in Stamping Tools of Gray and Ductile Cast Iron During Gas and Plasma Nitrocarburizing

    Science.gov (United States)

    Roliński, E.; Konieczny, A.; Sharp, G.

    2009-11-01

    Two cast irons, pearlitic-ferritic gray and ferritic ductile, were plasma and gas nitrocarburized at the same temperature and for the same processing time to produce a compound zone of about 10-14 μm thick. It was demonstrated that both processes caused changes in the surface roughness of the irons, and the most dramatic increase of roughness was observed after gas nitrocarburizing of the gray cast iron. It was shown that the primary reason that the results were not the same is the difference in the nitriding mechanism. Significant penetration of the surface voids and imperfections between the graphite particles and the metallic matrix by ammonia molecules led to the formation of a locally thicker compound zone and a bulging of the metallic matrix above the surface. This phenomenon did not occur in the plasma process and as a result the surface changes were much smaller than in the gas process.

  6. Effect of nanocrystalline TiC powder addition on the hardness and wear resistance of cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Razavi, Mansour [Materials and Energy Research Center, P.O. Box 1455-4777, Tehran (Iran, Islamic Republic of)], E-mail: m-razavi@merc.ac.ir; Rahimipour, Mohammad Reza [Materials and Energy Research Center, P.O. Box 1455-4777, Tehran (Iran, Islamic Republic of); Rajabi-Zamani, Amir Hossein [Materials and Energy Research Center, P.O. Box 1455-4777, Tehran (Iran, Islamic Republic of)

    2007-04-25

    In this research, the feasibility of the addition of nanocrystalline TiC particles - synthesized via mechanical alloying - to iron matrix melt was investigated. For the preparation of TiC, impure titanium chips and carbon black were placed in a high-energy ball mill and sampled after different milling time. XRD studies showed that at milling times more than 15 h, TiC was synthesized. It was observed from the peak broadening of the diffraction patterns that the TiC crystallites were in the scale of nanometer. 0.96 wt.% TiC synthesized after 15 h was added to a 4 wt.% C cast iron melt. It was observed that this small amount of TiC was enough to improve the structure, hardness and wear resistance of the cast iron significantly.

  7. A study of several factors governing the fatigue limits of austempered ductile cast iron with various microstructures

    Science.gov (United States)

    Kim, Jinhak; Kim, Sangtae; Kim, Mingun

    2000-06-01

    The effects the leading factors bearing on fatigue limits were investigated with three kinds of ductile iron specimens various microstructures. As a result of examination, the fatigue limits in relationship to hardness and tensile strength, the expected higher improvement for fatigue limits in the case of the high strength specimens that experienced austempering treatment are not observed in comparison with the specimens treated with stress relief treatment. The estimated maximum defect size is one of the important parameters in predicting and evaluating fatigue limits for three different heat-treated ductile cast irons. Also, a quantitative relationship can be established between the fatigue limit and maximum defect size. Moreover, it is possible to explain the difference in fatigue limits in the three ductile cast irons by application of the rates of non-propagating crack which connects the adjacent graphite nodules before it stops.

  8. LATE MODIFYING IS AN EFFECTIVE WAY OF THE CAST IRON CRYSTALLIZATION CONTROL AT PRODUCTION OF THIN-WALLED CASTING

    Directory of Open Access Journals (Sweden)

    S. P. Korolev

    2006-01-01

    Full Text Available It is shown that application of special modifiers allowed to carry out effective late graphitizing modification, which provided elimination of border chill in thin castings of complex configuration in terms of mass production.

  9. Influence of rare earth nanoparticles and inoculants on performance and microstructure of high chromium cast iron

    Institute of Scientific and Technical Information of China (English)

    HOU Yuncheng; WANG You; PAN Zhaoyi; YU Lili

    2012-01-01

    The high chromium cast irons (HCCIs) with rare earth (RE) nanoparticles or inoculants were fabricated in the casting process.The phase compositions and microstructure were analyzed by X-ray diffraction (XRD) and optical microscopy (OM),respectively.The hardness and impact toughness were tested by Rockwel-hardmeter and impacting test enginery.And then,the morphology of fracture was researched by scanning electron microscopy (SEM).The results demonstrated that the phase compositions of HCCIs with addition of RE nanoparticles or inoculants which were M7C3 carbides + α -Fe did not change obviously.However,the prime M7C3 carbides morphology had great changes with the increase of RE nanoparticles,which changed from long lath to granular or island shape.When the content of RE nanoparticles was 0.4 wt.%,the microstructure of high chromium cast iron was refined greatly.The microstructure of carbides was coarser when the addition of RE nanoparticles was higher than 0.4 wt.%.The hardness and impact toughness of HCCIs were improved by addition of RE nanoparticles or inoculants.The impact toughness of HCCIs was increased 36.4% with RE nanoparticles of 0.4 wt.%,but the hardness changed slightly.In addition,the adding of RE nanoparticles or inoculants could reduce the degree of the brittle fracture.Fracture never seemed regular,instead,containing lots of laminates and dimples with the increase of the RE nanoparticles.The results also indicated that the optimal addition amonnt of the RE nanoparticles was 0.4%,under this composition,the microstructure and mechanical property achieved the best cooperation.In addition,through the study of erosion wear rate,when adding 0.4% RE nanoparticles into the HCCIs,the erosion wear rate got the minimum 0.32×10-3 g/mm2,which could increase 51.5% compared with that without any RE nanoparticles.

  10. CORRECTION OF DISCARDED HMITS OF AUTOMATIC LINE OF SORTING BY PROCESSIBILITY OF NON-TUMED CASTINGS OF NIPPLES OF MALLEABLE CAST IRON KCh30-6 AT CHANGING OF THEIR SIZES

    Directory of Open Access Journals (Sweden)

    S. G. Sandomirski

    2008-01-01

    Full Text Available The methods of correction of rejected limits of automated control line and automated sorting on processibility of unturned nipple castings of malleable cast iron KCh 30-6 on the basis of devices M axi-P is developed and implemented in production of Minsk plant of heating equipment.

  11. Influence of the Mn content on the kinetics of austempering transformation in compacted graphite cast iron

    Science.gov (United States)

    Desimoni, J.; Mercader, R. C.; Laneri, K.; Gregorutti, R.; Sarutti, J. L.

    1999-11-01

    Mossbauer spectroscopy has been used to monitor the kinetics of austempering transformation in two compacted graphite (CG) cast irons alloyed with 0.11 and 0.58 wt pct of Mn, respectively. The phase relations were analyzed in terms of the Johnson-Mehl’s equation, determining the kinetics parameters n (time exponent) and k (constant rate of the transformation). The values obtained were n=1.4 and k=7.47 × 10-3 s-1 for the low-Mn alloy, and n=2.2 and k=3.9×10-3 s-1 for the high-Mn alloy. These results, which reveal a faster kinetics for the low-Mn alloy, are coherent with metallographic observations, and the driving force obtained through the determination of the austenite carbon concentration that was determined from the Mossbauer data using the Genins model for the Fe-C configurations in the fcc lattice. The kinetics parameters are further compared to those obtained in austempered ductile iron (ADI), by analyzing the graphite morphology influence on the austempering transformation.

  12. Influence of the Mn content on the kinetics of austempering transformation in compacted graphite cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Desimoni, J.; Gregorutti, R.; Laneri, K.; Sarutti, J.L.; Mercader, R.C.

    1999-11-01

    Moessbauer spectroscopy has been used to monitor the kinetics of austempering transformation in two compacted graphite (CG) cast irons alloyed with 0.11 and 0.58 wt pct of Mn, respectively. The phase relations were analyzed in terms of the Johnson-Mehl's equation, determining the kinetics parameters n (time exponent) and k (constant rate of the transformation). The values obtained were n = 1.4 and k = 7.47 x 10{sup {minus}3} s{sup {minus}1} for the low-Mn alloy, and n = 2.2 and k = 3.9 x 10{sup {minus}3} s{sup {minus}1} for the high-Mn alloy. These results, which reveal a faster kinetics for the low-Mn alloy, are coherent with metallographic observations, and the driving force obtained through the determination of the austenite carbon concentration that was determined from the Moessbauer data using the Genins model for the Fe-C configurations in the fcc lattice. The kinetics parameters are further compared to those obtained in austempered ductile iron (ADI), by analyzing the graphite morphology influence on the austempering transformation.

  13. Comparison of High-Temperature Properties and Thermal Shock Resistance of Austempered Ductile Irons (ADI) with Those of Pearlitic Ductile Cast Irons

    Science.gov (United States)

    Ajabshiri, Mehrdad; Sharafi, Shahriar; Moeini, Alireza

    2012-01-01

    High-temperature strength and thermal shock resistance of austempered ductile iron (ADI) in high temperatures because of instability of ausferrite phase has been less interest. The aim of this study is to investigate the tensile properties of ADI and pearlitic ductile cast iron by using the short-time tensile test in high temperatures. Tensile test was conducted in temperatures of 298 K, 673 K, 873 K, and 1073 K (25 °C, 400 °C, 600 °C, and 800 °C). Thermal shock test also was conducted by using the molten lead bath at 1273 K (1000 °C). In this experiment, samples of pearlitic ductile cast iron and ADI were divided in two groups; that after immersing in the molten lead bath for 25 seconds, one group was cooled in the air and other one was quenched in the water. Results showed that strength and thermal shock resistance of ADI samples are higher than those of the pearlitic ductile cast iron.

  14. Emission of organic compounds from mould and core binders used for casting iron, aluminium and bronze in sand moulds

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat; Crepaz, Rudolf; Eggert, Torben;

    2010-01-01

    of binders was monitored when cast iron, bronze and aluminium was poured in the moulds. Binder degradation was measured by collecting off gasses in a specially designed ventilation hood at a constant flow rate. Samples were taken from the ventilation system and analysed for hydrocarbons and CO content...... compositions were tested. A test method that provides uniform test conditions is described. The method can be used as general test method to analyse off gasses from binders. Moulds containing a standard size casting were produced and the amount and type of organic compounds resulting from thermal degradation...

  15. Corrosion inhibition of Eleusine aegyptiaca and Croton rottleri leaf extracts on cast iron surface in 1 M HCl medium

    Energy Technology Data Exchange (ETDEWEB)

    Rajeswari, Velayutham [Department of Chemistry, Periyar University, Salem 636011 (India); Kesavan, Devarayan [Department of Chemistry, Dhirajlal Gandhi College of Technology, Salem 636309 (India); Gopiraman, Mayakrishnan [Department of Chemistry, National Institute of Technology, Tiruchirappalli 620015 (India); Viswanathamurthi, Periasamy, E-mail: viswanathamurthi72@gmail.com [Department of Chemistry, Periyar University, Salem 636011 (India); Poonkuzhali, Kaliyaperumal; Palvannan, Thayumanavan [Department of Bio-Chemistry, Periyar University, Salem 636011 (India)

    2014-09-30

    Graphical abstract: - Highlights: • Eleusine aegyptiaca and Croton rottleri are commonly available, less-toxic and eco-friendly inhibitors for cast iron corrosion. • The active constituents present in extracts adsorbed on the iron surface to inhibit the acidic corrosion. • The higher values of E{sub a} and ΔH{sup *} point out the higher inhibition efficiency noticed for the inhibitors. • Weight loss methods at various temperature and spectral data provides evidence for adsorption mechanism of inhibitors. - Abstract: The adsorption and corrosion inhibition activities of Eleusine aegyptiaca (E. aegyptiaca) and Croton rottleri (C. rottleri) leaf extracts on cast iron corrosion in 1 M hydrochloric acid solution were studied first time by weight loss and electrochemical techniques viz., Tafel polarization and electrochemical impedance spectroscopy. The results obtained from the weight loss and electrochemical methods showed that the inhibition efficiency increased with inhibitor concentrations. It was found that the extracts acted as mixed-type inhibitors. The addition of halide additives (KCl, KBr, and KI) on the inhibition efficiency has also been investigated. The adsorption of the inhibitors on cast iron surface both in the presence and absence of halides follows the Langmuir adsorption isotherm model. The inhibiting nature of the inhibitors was supported by FT-IR, UV–vis, Wide-angle X-ray diffraction and SEM methods.

  16. Heat Treatment Effect on Microstructure, Hardness and Wear Resistance of Cr26 White Cast Iron

    Institute of Scientific and Technical Information of China (English)

    ZHOU Shaoping; SHEN Yehui; ZHANG Hao; CHEN Dequan

    2015-01-01

    High chromium cast iron(HCCI) is taken as material of coal water slurry pump impeller, but it is susceptible to produce serious abrasive wear and erosion wear because of souring of hard coal particles. The research on optimization of heat treatments to improve abrasive wear properties of HCCI is insufficient, so effect of heat treatments on the microstructure, hardness, toughness, and wear resistance of Cr26 HCCI is investigated to determine the optimal heat treatment process for HCCI. A series of heat treatments are employed. The microstructures of HCCI specimens are examined by using optical microscopy and scanning electron microscopy. The hardness and impact fracture toughness of as-cast and heat treated specimens are measured. The wear tests are assessed by a Type M200 ring-on block wear tester. The results show the following: With increase of the quenching temperature from 950℃ to 1050℃, the hardness of Cr26 HCCI increased to a certain value, kept for a time and then decreased. The optimal heat treatment process is 2 h quenching treatment at 1000℃, followed by a subsequent 2 h tempering at 400℃. The hardness of HCCI is related to the precipitation and redissolution of secondary carbides in the process of heat treatment. The subsequent tempering treatment would result in a slight decrease of hardness but increase of toughness. The wear resistance is much related to the “supporting” effect of the matrix and the“protective” effect of the hard carbide embedded in the matrix, and the wear resistance is further dependent on the hardness and the toughness of the matrix. This research can provide an important insight on developing an optimized heat treatment method to improve the wear resistance of HCCI.

  17. Heat treatment effect on microstructure, hardness and wear resistance of Cr26 white cast iron

    Science.gov (United States)

    Zhou, Shaoping; Shen, Yehui; Zhang, Hao; Chen, Dequan

    2015-01-01

    High chromium cast iron(HCCI) is taken as material of coal water slurry pump impeller, but it is susceptible to produce serious abrasive wear and erosion wear because of souring of hard coal particles. The research on optimization of heat treatments to improve abrasive wear properties of HCCI is insufficient, so effect of heat treatments on the microstructure, hardness, toughness, and wear resistance of Cr26 HCCI is investigated to determine the optimal heat treatment process for HCCI. A series of heat treatments are employed. The microstructures of HCCI specimens are examined by using optical microscopy and scanning electron microscopy. The hardness and impact fracture toughness of as-cast and heat treated specimens are measured. The wear tests are assessed by a Type M200 ring-on block wear tester. The results show the following: With increase of the quenching temperature from 950 °C to 1050 °C, the hardness of Cr26 HCCI increased to a certain value, kept for a time and then decreased. The optimal heat treatment process is 2 h quenching treatment at 1000 °C, followed by a subsequent 2 h tempering at 400 °C. The hardness of HCCI is related to the precipitation and redissolution of secondary carbides in the process of heat treatment. The subsequent tempering treatment would result in a slight decrease of hardness but increase of toughness. The wear resistance is much related to the "supporting" effect of the matrix and the "protective" effect of the hard carbide embedded in the matrix, and the wear resistance is further dependent on the hardness and the toughness of the matrix. This research can provide an important insight on developing an optimized heat treatment method to improve the wear resistance of HCCI.

  18. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2003-06-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple cast-iron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and attaching a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service (which results in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1-Program Management was previously completed. Two reports, one describing the program management plan and the other consisting of the technology assessment, were submitted to the DOE COR in the first quarter. Task 2-Establishment of Detailed Design Specifications and Task 3-Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves are now well underway. First-quarter activities included conducting detailed analyses to determine the capabilities of coiled-tubing locomotion for entering and repairing gas mains and the first design iteration of the joint-sealing sleeve. The maximum horizontal reach of coiled tubing inside a pipeline before buckling prevents further access was calculated for a wide

  19. SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

    Energy Technology Data Exchange (ETDEWEB)

    Kiran M. Kothari; Gerard T. Pittard

    2003-01-01

    Utilities in the U.S. operate over 75,000 km (47,000 miles) of old cast-iron pipes for gas distribution. The bell-and-spigot joints tend to leak as these pipes age. Current repair practices are costly and highly disruptive. The objective of this program is to design, test and commercialize a robotic system capable of sealing multiple cast-iron bell and spigot joints from a single pipe entry point. The proposed system will perform repairs while the pipe remains in service by traveling through the pipe, cleaning each joint surface, and attaching a stainless-steel sleeve lined with an epoxy-impregnated felt across the joint. This approach will save considerable time and labor, avoid traffic disruption, and eliminate any requirement to interrupt service (which results in enormous expense to utilities). Technical challenges include: (1) repair sleeves must compensate for diametric variation and eccentricity of cast-iron pipes; (2) the assembly must travel long distances through pipes containing debris; (3) the pipe wall must be effectively cleaned in the immediate area of the joint to assure good bonding of the sleeve; and (4) an innovative bolt-on entry fitting is required to conduct repair operations on live mains. The development effort is divided into eleven tasks. Task 1--Program Management was previously completed. Two reports, one describing the program management plan and the other consisting of the technology assessment, were submitted to the DOE COR in the first quarter. Task 2--Establishment of Detailed Design Specifications and Task 3--Design and Fabricate Ratcheting Stainless-Steel Repair Sleeves are now well underway. First-quarter activities included conducting detailed analyses to determine the capabilities of coiled-tubing locomotion for entering and repairing gas mains and the first design iteration of the joint-sealing sleeve. The maximum horizontal reach of coiled tubing inside a pipeline before buckling prevents further access was calculated for a

  20. Study on Properties of Cast Iron Materials for Machine Tool%机床用铸铁材料的性能研究

    Institute of Scientific and Technical Information of China (English)

    符特

    2013-01-01

    综述了机床用铸铁(灰铸铁、球墨铸铁和蠕墨铸铁)材料的性能.分析了化学成分,力学佳能,应用领域和失效方式,并且介绍了提高其耐磨性的机理研究和工艺方法等方面取得的进展.这能为机床选材和制造提供依据.%The properties of cast iron, such as gray cast iron, vermicular cast iron and spheroidal graphite cast iron for machine tool, were reviewed. The chemical composition, mechanical property, application and failure mode were analyzed. And the recent progress of the mechanism research and process method about improving its wear resistance was introduced. This can provide the basis for choosing materials and manufacturing of machine tool.

  1. Effects of different inoculants on the microstructural characteristics of gray cast iron gg-25, hardness and useful life of tools

    Directory of Open Access Journals (Sweden)

    Diego Ruben Martin

    2015-10-01

    Full Text Available Current study evaluated the machinability characteristics of parts, microstructure and mechanical properties when three different inoculants (IM-22 with FeSi-Ba/Zr; G-20 and FeSi-Ba; IMSR 75 with FeSi-Sr were added in experiments carried out in a foundry. The research methodology was mailly based on the analysis of the machinability by the milling process of the specimens in gray cast iron GG-25, name according to DIN EN 1561.Evaluation of results is based on a thorough analysis of tool wear, surface finish, microstructural analysis, chemical composition and mechanical properties of the material. Results showed that among the studied inoculants strontium sulfide (SrS was thermodynamically more stable than the others, because it leds towards a more negative free energy change of Gibbs and therefore more favorable to the formation of nuclei having greater critical radius (rc, solidification with heterogeneous nucleation. Its inoculant was also more efficient in forming a more favorable microstructure, greater amounts of eutectic cells and, longer life of the insert when machined.

  2. Effects of Rare Earth and Alkaline Earth on Spheroidizing of Eutectic Carbides in Low Tungsten White Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Fu Hanguang; Zou Dening

    2004-01-01

    Tungsten Alloy White Cast Iron(TAWCI) has great brittleness and narrow application scope. The influences of Rare earth element(Ce) and alkaline earth elements ( K, Na) on the microstructures and performances of TAWCI were researched, and the idea estimating spheroidizing effect of carbides using Circular Degree (C. D) were put forward. The result shows that eutectics carbide tums into sphericity from network after modification, and carbide is refined and uniformly distributed and the C. D of eutectic carbide increases. The mechanism of carbide spheroidizing was analyzed. The impact toughness and wear resistance of TAWCI obviously improve with the rise of C. D of carbides.The service life of modified TAWCI roll is 35 % higher than that of high chromium cast iron roll, and its production cost is reduced by 25 %.

  3. Corrosion inhibition of Eleusine aegyptiaca and Croton rottleri leaf extracts on cast iron surface in 1 M HCl medium

    Science.gov (United States)

    Rajeswari, Velayutham; Kesavan, Devarayan; Gopiraman, Mayakrishnan; Viswanathamurthi, Periasamy; Poonkuzhali, Kaliyaperumal; Palvannan, Thayumanavan

    2014-09-01

    The adsorption and corrosion inhibition activities of Eleusine aegyptiaca (E. aegyptiaca) and Croton rottleri (C. rottleri) leaf extracts on cast iron corrosion in 1 M hydrochloric acid solution were studied first time by weight loss and electrochemical techniques viz., Tafel polarization and electrochemical impedance spectroscopy. The results obtained from the weight loss and electrochemical methods showed that the inhibition efficiency increased with inhibitor concentrations. It was found that the extracts acted as mixed-type inhibitors. The addition of halide additives (KCl, KBr, and KI) on the inhibition efficiency has also been investigated. The adsorption of the inhibitors on cast iron surface both in the presence and absence of halides follows the Langmuir adsorption isotherm model. The inhibiting nature of the inhibitors was supported by FT-IR, UV-vis, Wide-angle X-ray diffraction and SEM methods.

  4. New Mechanism on Synergistic Effect of Nitrite and Triethanolamine Addition on the Corrosion of Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    K. T. Kim

    2016-01-01

    Full Text Available In general, we compared the different inhibition mechanisms of organic inhibitor with that of anodic inhibitor. When triethanolamine or nitrite was added separately to tap water for inhibiting the corrosion of ductile cast iron, large amounts of inhibitor were needed. This is because the corrosion inhibitors had to overcome the galvanic corrosion that occurs between graphite and matrix. In this work, we investigated the corrosion of ductile cast iron in tap water with/without inhibitors. The corrosion rate was measured using chemical immersion test and electrochemical methods, including anodic polarization test. The inhibited surface was analyzed using EPMA and XPS. Test solutions were analyzed by performing FT-IR measurement. When triethanolamine and nitrite coexisted in tap water, synergistic effect built up, and the inhibition effect was ca. 30 times more effective than witnessed with single addition. This work focused on the synergistic effect brought about by nitrite and triethanolamine and its novel mechanism was also proposed.

  5. COMPUTER IMAGE PROCESSING OF MICROSTRUCTURES OF GRAY CAST IRON AS A TOOL FOR QUANTITATIVE ANALYSIS OF GRAPHITE DISTRIBUTION

    Directory of Open Access Journals (Sweden)

    A. N. Chichko

    2013-01-01

    Full Text Available Based on gray cast iron microstructure with different lengths of flaky graphite inclusions contained in GOST 3443-87 «Cast iron with various forms of graphite. Methods for determining the structure «shows the possibilities of classification of microstructures ПГд15, ПГд25, ПГд45, ПГд90, ПГд180, ПГд350, ПГд750 and ПГд1000 based on image processing techniques that allows to develop a methodology for the transition from qualitative scale of microstructures used for the analysis of the graphite phase, to quantify.

  6. Using Cored Wires Injection 2PE-9 Method in the Production of Ferritic Si-Mo Ductile Iron Castings

    Directory of Open Access Journals (Sweden)

    E. Guzik

    2012-12-01

    Full Text Available The results of studies on the use of modern two cored wires injection method for production of ferritic nodular cast iron (ductile iron with use of unique implementation of drum ladle as a treatment / transport and casting ladle instead vertical treatment ladle was described. The injection of length of Ø 9mm wires, cored: in FeSi + Mg nodulariser mixture and inoculant master alloy is a treatment method which can be used to produce iron melted in coreless induction furnace. This paper describes the results and analysis of using this method for optimal production of ductile iron under specific industrial conditions. It means, that length of nodulariser wire plus treatment and pouring temperatures were optimized. In this case, was taken ductile iron with material designation: EN-GJS-SiMo40-6 Grade according EN 16124:2010 E. Microstructure of great number of trials was controlled on internally used sample which has been correlated with standardsample before. The paper presents typical ferritic metallic matrix and nodular graphite. Additionally, mechanical properties were checked in some experiments. Mean values of magnesium recovery and cost of this new method from optimized process parameters werecalculated as well.

  7. Improvement in Abrasion Wear Resistance and Microstructural Changes with Deep Cryogenic Treatment of Austempered Ductile Cast Iron (ADI)

    Science.gov (United States)

    Šolić, Sanja; Godec, Matjaž; Schauperl, Zdravko; Donik, Črtomir

    2016-10-01

    The application of a deep cryogenic treatment during the heat-treatment processes for different types of steels has demonstrated a significant influence on their mechanical and tribological properties. A great deal of research was conducted on steels, as well as on other kinds of materials, such as hard metal, gray cast iron, aluminum, aluminum alloys, etc., but not on austempered ductile iron (ADI). In this research the influence of a deep cryogenic treatment on the microstructure and abrasive wear resistance of austempered ductile iron was investigated. The ductile cast iron was austempered at the upper ausferritic temperature, deep cryogenically treated, and afterwards tempered at two different temperatures. The abrasion wear resistance was tested using the standard ASTM G65 method. The microstructure was characterized using optical microscopy, field-emission scanning electron microscopy, electron back-scattered diffraction, and X-ray diffraction in order to define the microstructural changes that influenced the properties of the ADI. The obtained results show that the deep cryogenic treatment, in combination with different tempering temperatures, affects the matrix microstructure of the austempered ductile iron, which leads to an increase in both the abrasion wear resistance and the hardness.

  8. Effects of heat treatment on toughness of austempered ductile cast iron with Cu and Ni; Cu-Ni tenka osutenpa chutetsu no jinsei ni oyobosu netsushori no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Aoyama, M.; Takatsu, M.; Takagi, H

    1998-08-25

    The alloying of ductile cast iron with Cu and Ni is effective for the structural control in austemper heat treatment. Use of this type of cast iron is provided to produce cast iron materials with extremely high toughness and strength. In this study, the effects of austempering conditions and the addition of Cu and Ni on toughness of ductile cast iron are investigated. In austemper heat treatment, impact absorbed energy is increased by raising the austempering temperature. However, at high austempering temperatures exceeding 3.6 ks at 673K, the formation of fine pearlite proceeded, resulting in a marked decrease in the impact absorbed energy. Addition of Cu-Ni in the cast iron resulted in greater impact absorbed energy and tensile strength at any temperature during the austempering treatment. It depends on the suppression of precipitation beginning of fine pearlite and the stabilization of retained austenite. Furthermore, this cast iron alloy reduced the change in impact absorbed energy and tensile strength, induced during the austempering time. 15 refs., 12 figs., 1 tab.

  9. Effect of Slope Plate Variable and Reheating on the Semi-Solid Structure of Ductile Cast Iron

    Institute of Scientific and Technical Information of China (English)

    M. Nili-Ahmadabadi; F. Pahlevani; P. Babaghorbani

    2008-01-01

    Semi-solid metal casting and forming is a promising production method for a wide range of metal alloys. In spite of many applications for semi-solid processed light alloys, few works have reported on the semi-solid processing of iron and steel. In this research, an inclined plate was used to change the dendritic structure of iron to globular. The effects of the length and slope of the plate on the casting structure were examined. The results show that the process effectively changes the dendritic structure to globular. A sloped plate angle of 7.5° and length of 560 mm with a cooling rate of 67 K·s-1 gave the optimum graphite nodu-larity and solid particle globularity. The results also show that the sloped plate more easily prevents inocu-lant fading since the total time processing is rather short. In addition the semi-solid ductile cast iron prepared using the inclined plate method was reheated to examine the effect of reheating conditions on the micro-structure and coarsening kinetics of the alloy. The solid fractions at different reheating temperatures and holding times were used to find the optimum reheating temperature range.

  10. Lost Foam Casting Process of Gray Cast Iron Flywheel Cover%灰铸铁飞轮壳体消失模铸造工艺

    Institute of Scientific and Technical Information of China (English)

    孟兆亚; 王建民; 史家全; 孙洪超

    2011-01-01

    以灰铸铁飞轮壳体为例,系统的阐述了消失模铸造的工艺过程和工艺参数.采用阶梯式浇注系统,雨淋式加沙法,浇道比为F内∶F横∶F直=1.0∶1.2:1.4,浇注时负压为0.040~0.055 MPa.浇注温度控制在1 470~1 480℃.生产出的飞轮壳体铸件,石墨分布较均匀,基体组织为珠光体加铁素体,抗拉强度达200 MPa以上.%The article systematically interpreted the process and parameter of lost foam casting,taking gray cast iron flywheel cover for example.Step gating system and raining wise sand filling was adopted.The gating ratio was F内: F横: F直 = 1.0: 1.2: 1.4.The negative pressure was 0.04 ~0.055 MPa during pouring.And the pouring temperature was controlled at 1 470~ 1 480 ℃.With uniformly distributed graphite, matrix of the flywheel cover casting was pearlite and ferrite.Its tensile strength was higher than 200 MPa.

  11. Formation of VC- composites surface layers on spheroidized graphite cast iron by laser surface cladding process

    Directory of Open Access Journals (Sweden)

    Essam R.I. Mahmoud

    2015-01-01

    Full Text Available Spheroidal graphite cast iron was laser cladded with VC powder of 44-53 μm particle size using YAG Fiber laser at 500, 1000, and 1500 W processing power and fixed travelling speed of 4 mm/s. The powder was preplaced on the surface of the specimens with 0.5 mm thickness. To prevent the oxidation, argon gas was used as a shielding gas. After the treatment, three zones were resulted: build-up (cladding, fusion, and heat affected zones. The build-up zone was a composite structure consisted of VC particles/dendrites dispersed in a matrix of martensite, carbides and ledeburite structure. At 500 W, most of the VC particles were appeared as their original large size. When the laser power was increased to 1000 W or more, the VC particles were melted and then re-solidified in the form of fine dendrites. The surface hardness of the cladded area was remarkably improved. As the distance from the free surface increases, the hardness decreases. The average hardness value at the surface treated by 500 W was about 710 HV (3 times of the hardness of substrate, while it reached to about 1340 HV and 1520 HV at powers of 1000 W and 1500 W, respectively. The wear resistance of the laser treated samples was improved at all investigated laser processing powers, especially at 1000W and 1500 W.

  12. Analysis of Roughness and Flank Wear in Turning Gray Cast Iron Using Cryogenically Treated Cutting Tools

    Directory of Open Access Journals (Sweden)

    B.R. Ramji

    2010-08-01

    Full Text Available The purpose of this research was to examine the flank wear and surface roughness in turning gray cast iron using cryogenically treated carbide inserts. Turning experiments were conducted with cutting velocities: 53, 85, 99, 149 m/sec, feeds: 0.12, 0.16, 0.2, 0.24 mm/rev and a constant depth of cut: 1.5 mm. The specimens were turned using cryogenically treated and non-treated carbide inserts. The cryogenic treatment cycle consisted of cooling the test samples from room temperature to cryogenic temperature of -178.9 C in 3 h, soaking at cryogenic tem perature around 24 h and warming to room temperature in about 5 h. The surface roughness (Ra, R z, Rq and Rt :m of the turned specimens was measured using talysurf and flank wear of the tool was measured using toolm akers microscope. The experimental layout was designed based on the Taguchi’s Orthogonal Array technique and ANOVA was performed to identify the effect of the parameters on the response variables. Cryogenically treated inserts proved superior to the non-treated in all the test conditions in terms of lesser flank wear of the inserts and reduced surface roughness of the specimens. The after turned inserts w ere examined using Scanning Electron Microscopy for studying the flank wear mechanism.

  13. Application of Time-series Analysis in Control of Chemical Composition of Grey Cast Iron

    Directory of Open Access Journals (Sweden)

    M. Perzyk

    2012-12-01

    Full Text Available The aim of the paper was an attempt at applying the time-series analysis to the control of the melting process of grey cast iron inproduction conditions. The production data were collected in one of Polish foundries in the form of spectrometer printouts. The quality of the alloy was controlled by its chemical composition in about 0.5 hour time intervals. The procedure of preparation of the industrial data is presented, including OCR-based method of transformation to the electronic numerical format as well as generation of records related to particular weekdays. The computations for time-series analysis were made using the author’s own software having a wide range of capabilities, including detection of important periodicity in data as well as regression modeling of the residual data, i.e. the values obtained after subtraction of general trend, trend of variability amplitude and the periodical component. The most interesting results of the analysis include: significant 2-measurements periodicity of percentages of all components, significance 7-day periodicity of silicon content measured at the end of a day and the relatively good prediction accuracy obtained without modeling of residual data for various types ofexpected values. Some practical conclusions have been formulated, related to possible improvements in the melting process controlprocedures as well as more general tips concerning applications of time-series analysis in foundry production.

  14. Application of Averaged Voronoi Polyhedron in the Modelling of Crystallisation of Eutectic Nodular Graphite Cast Iron

    Directory of Open Access Journals (Sweden)

    A.A. Burbelko

    2013-01-01

    Full Text Available The study presents a mathematical model of the crystallisation of nodular graphite cast iron. The proposed model is based on micro- andmacromodels, in which heat flow is analysed at the macro level, while micro level is used for modelling of the diffusion of elements. The use of elementary diffusion field in the shape of an averaged Voronoi polyhedron [AVP] was proposed. To determine the geometry of the averaged Voronoi polyhedron, Kolmogorov statistical theory of crystallisation was applied. The principles of a differential mathematical formulation of this problem were discussed. Application of AVP geometry allows taking into account the reduced volume fraction of the peripheral areas of equiaxial grains by random contacts between adjacent grains.As a result of the simulation, the cooling curves were plotted, and the movement of "graphite-austenite" and "austenite-liquid” phaseboundaries was examined. Data on the microsegregation of carbon in the cross-section of an austenite layer in eutectic grains wereobtained. Calculations were performed for different particle densities and different wall thicknesses. The calculation results were compared with experimental data.

  15. Performance Study of Cryogenically Treated HSS Drills in Drillilg Gray Cast Iron Using Orthogonal Array Technique

    Directory of Open Access Journals (Sweden)

    B.R. Ramji

    2010-08-01

    Full Text Available The objective of this research was to study the performance of cryogenically treated HSS drills for drilling gray cast iron. Drilling experiments were conducted with cutting speeds: 560, 710, 900, 1120 rpm, feeds: 0.05, 0.08, 0.12, 0.19 mm/rev and a constant drill diameter: 8 mm. The cryogenic treatment cycle consisted of cooling the test samples from room temperature to cryogenic temperature of -178.9ºC in 3 h, soaking at cryogenic temperature for 24 h and w arming to room temperature in about 5 h. The thrust force and torque were measured using drill tool dynamometer. The surface roughness (Ra, Rz, Rq and R t of the drilled specimens were measured using talysurf. The experimental lay-out was designed using Taguchi’s Orthogonal Array technique. Signal-to-Noise Ratio analysis was performed to identify the effect of the parameters on the response variables. The treated drills were found superior to the non-treated in all the test conditions in terms of lesser thrust force, torque and also superior surface roughness of the specimens. The tool wear was studied using SEM.

  16. The Kinetics and Dry-Sliding Wear Properties of Boronized Gray Cast Iron

    Directory of Open Access Journals (Sweden)

    Dong Mu

    2013-01-01

    Full Text Available Some properties of boride formed on gray cast iron (GCI have been investigated. GCI was boronized by powder-pack method using Commercial LSB-II powders at 1123, 1173, and 1223 K for 2, 4, 6, and 8 h, respectively. Scanning electron microscopy showed that boride formed on the surface of boronized GCI had tooth-shaped morphology. The hardness of boride formed on surfaces of GCI ranged from 1619 to 1343 HV0.025, and quenched and tempered GCI ranged from 400 to 610 HV0.025. The boride formed in the coating layer confirmed by X-ray diffraction analysis was Fe2B single phase. Depending on boronizing time and temperature, the thickness of coating layers on boronized GCI ranged from 26 to 105 μm. The activation energy was 209 kJ/mol for boronized GCI. Moreover, the possibility of predicting the iso-thickness of boride layers variation was studied. Dry-sliding wear tests showed that the wear resistance of boronized sample was greater than that of quenched and tempered sample.

  17. Growth Kinetics of In Situ Fabricated Dense NbC Coatings on Gray Cast Iron

    Science.gov (United States)

    Shen, Liuliu; Xu, Yunhua; Zhao, Nana; Zhao, Ziyuan; Zhong, Lisheng; Song, Ke; Cai, Xiaolong; Wang, Juan

    2016-12-01

    In the present study, dense niobium carbide (NbC) coatings are fabricated by in situ techniques on gray cast iron (Fe) substrates at 1150 °C for 5 min, followed by a heat treatment at 990, 1010 and 1030 °C for 5, 10, 15 and 20 min. The microstructure, element composition and metallographic phase of the coating are characterized by scanning electron microscope, energy dispersive spectral and x-ray diffraction, respectively. Results show that the coating consists of NbC and α-Fe phases. NbC coating thickness ranges from 12.51 ± 1.4 to 29.17 ± 2.0 µm depending on the heat treatment temperature and time. In addition, the growth kinetics of dense niobium carbide coatings are estimated. A diffusion model based on Fick's laws is used to explore the carbon diffusion coefficients of the dense NbC coating in the range of heat treatment temperatures in which the experimental results of the kinetics of the niobium carbide coating are in good agreement with those estimated using diffusion model.

  18. Effects of Si on the Microstructures and Mechanical Properties of High-Chromium Cast Iron

    Science.gov (United States)

    Lai, J. P.; Pan, Q. L.; Peng, H. J.; Cui, H. R.; Xiao, C. A.

    2016-11-01

    Effect of Si on the microstructures and mechanical properties of high-chromium cast iron was investigated. The eutectic carbides are refined greatly and a transformation of matrix from austenitic matrix to pearlite is observed with increase in Si content from 0.5 to 1.5 wt.%. The refinement of eutectic microstructure is attributed to the decrease in the eutectic temperature, while the transformation from austenite matrix to pearlite is associated with the increase in solubility of carbon in the matrix. In the pearlite matrix, two types of pearlite are observed: one with lamellar pearlite, distributing at the periphery, and the second one with granular pearlite at the center. The density of secondary carbides precipitated from the matrix increases greatly with addition of Si from 0.5 to 1.5 wt.%, which is associated with more carbon and chromium elements confined in the matrix in the alloy containing 1.5 wt.%. More rod-like particles are observed in the alloy containing 0.5 wt.% Si, while the morphology of secondary carbides of alloy containing 1.5 wt.% is granular. The mechanical properties are improved with a 7% increase in tensile strength from 586 to 626 MPa and impact toughness from 5.8 to 7.3 J cm-2.

  19. APPLICATION OF TAGUCHI AND ANOVA IN OPTIMIZATION OF PROCESS PARAMETERS OF LAPPING OPERATION FOR CAST IRON

    Directory of Open Access Journals (Sweden)

    P.R. Parate

    2013-06-01

    Full Text Available Lapping appears like a miraculous process, because it can produce surfaces that are perfectly flat, perfectly round, perfectly smooth, perfectly sharp, or perfectly accurate. Under the correct circumstances, it can impart or improve precise geometry (flatness, roundness, etc., improve surface finish, improve surface quality, achieve high dimensional accuracy (length, diameter, etc., improve angular accuracy (worm gears, couplings, etc., improve fit, and above all, sharpen the tools. This paper presents research on calculating the material removal rate for a machining component by the lapping process. The cast iron sample with an outer diameter of 50 mm and an inner diameter of 45 mm was tested on a single plate tabletop lapping machine. Experiments based on design of experiments were conducted by varying lapping load, lapping time, paste concentration, lapping fluid, and by using different types of abrasives. The Taguchi statistical method has been used in this work. Optimum machining parameters for material removal rate are estimated and verified with experimental results and are found to be in good agreement. The confirmation test exhibits high material removal rate by using Al2O3 abrasive particles together with oil as a carrier fluid under the impression of high load. Further material removal rate increases with an increase in lapping load and time.

  20. APPLICATION OF MODIFYING ALLOYING ALLOY CONTAINING NANOSIZED POWDERS OF ACTIVE ELEMENTS IN PRODUCTION OF HIGH-STRENGTH CAST IRON WITH GLOBULAR GRAPHITE

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2015-01-01

    Full Text Available Scientific and practical interest is the application of alloying alloy-modifiers for secondary treatment of high-strength cast iron to stabilize the process of spheroidization graphite and achieving higher physical-mechanical properties of castings. The peculiarity of the high-strength cast irons manufacturing technology is their tendency to supercooling during solidification in the mold. This leads to the formation of shrinkage defects and structurally free cementite, especially in thin-walled sections of the finished castings. To minimize these effects in foundry practice during production of ductile iron the secondary inoculation is widely used. In this regard, the question of the choice of the additives with effective impact not only on the graphitization process but also on the formation of the metallic base of ductile iron is relevant. The aim of the present work is to study the peculiarities of structure formation in cast iron with nodular graphite when alloying alloy-modifier based on tin with additions of nanoparticles of titanium carbide, yttrium oxide and graphite nano-pipes is used for secondary treatment. Melting of iron in laboratory conditions was performed in crucible induction furnace IST-006 with an acid lining held. Spheroidizing treatment of melt was realized with magnesium containing alloying alloy FeSiMg7 by means of ladle method. Secondary treatment of high strength cast iron was carried out by addition of alloying alloy-modifier in an amount of 0.1% to the bottom of the pouring ladle. Cast samples for chemical composition analysis, study of microstructure, technological and mechanical properties of the resultant alloy were made. Studies have shown that the secondary treatment of high strength cast iron with developed modifier-alloying alloy results in formation of the perlite metallic base due to the tin impact and nodular graphite with regular shape under the influence of titanium carbide, yttrium oxide and graphite nano

  1. THE RESULTS OF USING OF INDICATORS OF THE HIGH-TEST CAST IRON OF TYPE ICH STRUCTURE IN CONDITIONS OF PRODUCT

    Directory of Open Access Journals (Sweden)

    A. L. Majorov

    2006-01-01

    Full Text Available The results of development of the indicator of highstrength pig-iron are submitted in the report. The indicator using allows to carry out the testing of the pig-iron structure in conditions of manufacture without additional preparation of the casting surface.

  2. Characterization of biofilm and corrosion of cast iron pipes in drinking water distribution system with UV/Cl2 disinfection.

    Science.gov (United States)

    Zhu, Ying; Wang, Haibo; Li, Xiaoxiao; Hu, Chun; Yang, Min; Qu, Jiuhui

    2014-09-01

    The effect of UV/Cl2 disinfection on the biofilm and corrosion of cast iron pipes in drinking water distribution system were studied using annular reactors (ARs). Passivation occurred more rapidly in the AR with UV/Cl2 than in the one with Cl2 alone, decreasing iron release for higher corrosivity of water. Based on functional gene, pyrosequencing assays and principal component analysis, UV disinfection not only reduced the required initial chlorine dose, but also enhanced denitrifying functional bacteria advantage in the biofilm of corrosion scales. The nitrate-reducing bacteria (NRB) Dechloromonas exhibited the greatest corrosion inhibition by inducing the redox cycling of iron to enhance the precipitation of iron oxides and formation of Fe3O4 in the AR with UV/Cl2, while the rhizobia Bradyrhizobium and Rhizobium, and the NRB Sphingomonas, Brucella producing siderophores had weaker corrosion-inhibition effect by capturing iron in the AR with Cl2. These results indicated that the microbial redox cycling of iron was possibly responsible for higher corrosion inhibition and lower effect of water Larson-Skold Index (LI) changes on corrosion. This finding could be applied toward the control of water quality in drinking water distribution systems.

  3. Effect of titanium addition on structure and properties of the as-cast high Cr-Mo white iron

    Energy Technology Data Exchange (ETDEWEB)

    Ibrahim, Khaled M.; Nofal, Adel A. [Central Metallurgical R and D Institute (CMRDI), Helwan-Cairo (Egypt)

    2012-03-15

    This work analyses the wear behaviour and impact toughness of high Cr-Mo white irons alloyed with titanium as related to their microstructure and solidification path. Five alloys were used with different percentages of titanium (0, 0.47, 0.932, 1.31 and 1.78%). Such additions of titanium resulted in precipitation of small hard TiC particles in the austenitic matrix. These particles were well distributed in the matrix with Ti-additions up to 1.31% and then started to agglomerate with 1.78%Ti. Hardness increased dramatically with increasing amount of titanium addition. The wear behaviour was investigated for each alloy in the as-cast condition using the pin-on-ring configuration for 30 min against a ring made of SiC that rotated at a constant speed of 65 rpm. The wear test was performed under a load range of 30-180 N. The results are discussed in terms of microstructure and the minimum wear rate was obtained for the white cast iron alloyed with 1.31% titanium. The optimum tensile strength, impact toughness and wear resistance were also observed for the iron alloyed with 1.31% titanium. However, these properties started to deteriorate with further increase in titanium addition due to the clustering effect of titanium carbide particles in the austenitic matrix. Therefore, the optimum wear resistance and impact toughness of white cast iron under investigation (16% Cr-1.3% Mo-2.3% Ni) can be achieved by adding 1.31% titanium. (orig.)

  4. Effect of alloying elements on branching of primary austenite dendrites in Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2011-04-01

    Full Text Available Within the research, determined were direction and intensity of influence of individual alloying elements on branching degree of primary austenite dendrites in austenitic cast iron Ni-Mn-Cu. 30 cast shafts dia. 20 mm were analysed. Chemical composition of the alloywas as follows: 2.0 to 3.3 % C, 1.4 to 3.1 % Si, 2.8 to 9.5 % Ni, 0.4 to 7.7 % Mn, 0 to 4.6 % Cu, 0.14 to 0.16 % P and 0.03 to 0.04 % S.Analysis was performed separately for the dendrites solidifying in directional and volumetric way. The average distance "x" between the2nd order arms was accepted as the criterion of branching degree. It was found that influence of C, Si, Ni, Mn and Cu on the parameter "x"is statistically significant. Intensity of carbon influence is decidedly higher than that of other elements, and the influence is more intensive in the directionally solidifying dendrites. However, in the case of the alloyed cast iron Ni-Mn-Cu, combined influence of the alloying elements on solidification course of primary austenite can be significant.

  5. Cylinder block made of cast iron - A low-noise, low-cost lightweight; Gusseisenzylinderkurbelgehaeuse - Leicht, Leise, Kostenguenstig

    Energy Technology Data Exchange (ETDEWEB)

    Junk, H.; Blum, D. [Halberg Guss GmbH, Saarbruecken-Brebach (Germany)

    1999-07-01

    The innovative casting process, the design and the cast iron materials properties of the novel, lightweight cylinder block of the Halberg Guss company are explained. The improvements are: Further reduced weight due to novel cast iron material with lamellar graphite; higher strength and stiffness of the material; good acoustic properties; significant cost reduction. The cost advantage as compared to aluminium alloys is expected to last well into the forseeable future. (orig./MM) [German] Mit neuen Designkonzepten und Fertigungstechnologien in der Giesserei ist es gelungen, die Vorteile von Leichtbau in Gusseisen eindrucksvoll zu demonstrieren. Zusaetzlich zu der Gewichtsreduktion konnten weitere Funktionen, wie z.B. Oelruecklaeufe und Entlueftung, in das Kurbelgehaeuse integriert und damit dessen Steifigkeit erhoeht werden. Das von Halberg Guss vorgestellte Bogendesign ermoeglicht eine Kombination von guten akustischen Eigenschaften mit einem geringen Gewicht. Dies gilt sowohl fuer Ausfuehrungen von ZKG mit Deep Skirt, als auch mit Bedplate. Der groesste Vorteil von Gusseisen gegenueber Aluminium ist in den deutlich geringeren Kosten zu sehen. Diese Kostendifferenz wird sich auch auf absehbare Zeit nicht aendern. (orig.)

  6. Statistical Study to Evaluate the Effect of Processing Variables on Shrinkage Incidence During Solidification of Nodular Cast Irons

    Science.gov (United States)

    Gutiérrez, J. M.; Natxiondo, A.; Nieves, J.; Zabala, A.; Sertucha, J.

    2017-04-01

    The study of shrinkage incidence variations in nodular cast irons is an important aspect of manufacturing processes. These variations change the feeding requirements on castings and the optimization of risers' size is consequently affected when avoiding the formation of shrinkage defects. The effect of a number of processing variables on the shrinkage size has been studied using a layout specifically designed for this purpose. The β parameter has been defined as the relative volume reduction from the pouring temperature up to the room temperature. It is observed that shrinkage size and β decrease as effective carbon content increases and when inoculant is added in the pouring stream. A similar effect is found when the parameters selected from cooling curves show high graphite nucleation during solidification of cast irons for a given inoculation level. Pearson statistical analysis has been used to analyze the correlations among all involved variables and a group of Bayesian networks have been subsequently built so as to get the best accurate model for predicting β as a function of the input processing variables. The developed models can be used in foundry plants to study the shrinkage incidence variations in the manufacturing process and to optimize the related costs.

  7. Effects of heat treatment on mechanical properties and microstructure of tungsten fi ber reinforced grey cast iron matrix composites

    Directory of Open Access Journals (Sweden)

    Peng jianHong

    2009-11-01

    Full Text Available In this study, grey cast iron matrix composites reinforced by different volume fractions of tungsten fibers (Vr = 0.95 %, 1.90 %, 2.85 %, 3.80 % were investigated in as-cast and under the heat treatment temperatures of 1,000℃ and 1,100℃. The microstructure and mechanical properties of the composites were analyzed and tested by means of SEM, micro-hardness tester and three-point bend testing. The results show that with increasing of the volume fraction of tungsten fibers, the composites reinforced by the tungsten fiber have higher fl exural strength and modulus than that of cast iron without reinforcement, and the fl exural strength increases with the increasing of heat treatment temperatures. Due to diffusion reaction between matrix and reinforcing phases, the process of heat treatment, the number of graphite fl akes in the matrix seemingly becomes lower; and some hard carbide particles are formed around the residual tungsten fi bers. Not only does the hardness of both matrix and reinforcement change tremendously, but also the region of reinforcement is also extended from the original 0.11 mm to 0.19 mm in radius.

  8. The efect of cooling rate on the properties of alloyed cast-iron sizing roll

    Directory of Open Access Journals (Sweden)

    P. Jelić

    2010-01-01

    Full Text Available Directional heat transfer was investigated by temperature measurements in the casting and in the mould using thermocouples. Measurements were performed in operating conditions during pouring, solidification, and cooling of the casting. Total measurement time was 35,5 hours. After cutting, specimens were extracted for metallographic and hardness testing. Test results provided confirmation of directional heat transfer (directional cooling that would ensure acquirement of a desired casting structure and mechanical properties.

  9. Full Mold Casting Process of 83 Tons Oversize Heterotypic Gray Iron Crossbeam Casting%83t异形特大灰铁横梁的实型铸造

    Institute of Scientific and Technical Information of China (English)

    刘建; 李增民; 王培华; 肖占德

    2012-01-01

    83 ton oversize heterotypic gray iron crossbeam was manufactured by full mold casting. Aiming at the structure characteristics of the crossbeam, pattern was made. Meanwhile, process parameters were presented. Sand and coating were taken into acount, and pitmoulding was performed. Finally, qualified crossbeam was produced sucesssfully.%介绍了对83 t异形特大灰铁横梁的实型铸造过程.针对横梁的结构特点,进行了模样制作.并对铸件的工艺参数进行了选取,合理选用了型砂和涂料,并用地坑造型,最终成功生产出合格的铸件.

  10. 大口径涂料法水冷金属型离心铸管机的设计%Design of Centrifugal Casting Machine for Pipe of Large Scale S.G.Ductile Cast Iron

    Institute of Scientific and Technical Information of China (English)

    习杰

    2011-01-01

    Design principle and method of centrifugal casting machine for production of pipe of large scale s.g. ductile cast iron with DN1000mm and above by coated water cooled die centrifugal casting have been mainly introduced.%主要介绍了DN1000以上大口径球墨铸铁管采用涂料法水冷金属型工艺生产时,离心铸管机的设计原理及方法.

  11. 电磁离心铸造对高铬铸铁冲击韧度的影响%Influence of Electromagnetic Centrifugal Casting on High Chromium Casting Iron Impact Toughness

    Institute of Scientific and Technical Information of China (English)

    孙凯; 杨雪; 赵琳

    2012-01-01

    In order to improve the impact toughness of high chromium cast iron, centrifugal casting method was used on electromagnetic high chromium cast iron casting. The results show that the structure under electromagnetic centrifugal casting is refined; the number of grains increases; the grain size becomes smaller, the impact toughness and other mechanical performance are improved. When the centrifugal speed is 1800 r/min, the magnetic induction strength of 0.4T, the impact toughness after electromagnetic centrifugal casting cast is 6.9. Toughness increases compared with conventional samples.%为了提高高铬铸铁的冲击韧性,使用电磁离心铸造方法对高铬铸铁进行浇铸.结果表明:电磁离心铸造获得试样的组织明显细化,晶粒数量增多,晶粒尺寸变小,冲击韧度等力学性能提高.当离心转速为1800 r/min,磁感应强度为0.4T时,电磁离心铸造铸态试样的冲击韧度为6.9 J/cm2.冲击韧度较常规试样提高.

  12. EVALUATION OF HEAT TRANSFER BETWEEN CASTING AND CRYSTALLIZER IN THE AREA OF FORMATION OF INITIAL SKIN AT CONTINUOUS HORIZONTAL CASTING OF CAST IRON

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2007-01-01

    Full Text Available Algorithms of the solution of inverse problem of heat transfer, the combining analytical and numerical methods of the calculations providing an opportunity of definition of thermal flow and factors of heat exchange in crystallizer in real time in established mode of continuous casting of cylindrical ingot are developed. Averages for cycle heat transfer coefficients on borders casting—crystallizer and crystallizer-water are calculated. Dependence of heat transfer coefficients on border casting—crystallizer from time of a cycle is approximately estimated.

  13. Copper Alloy Mold process for Production Irons Casting in Japan%日本铜合金金属型生产铸铁件状况

    Institute of Scientific and Technical Information of China (English)

    刘子安; 齐笑冰; 唐骥; 申泽骥

    2001-01-01

    The technique of permanent mold casting for producing iron castings has been applied in advanced countries, the copper alloy mold processes for producing the iron castings are rapidly developing in Japan. The characteristics of copper alloy Mold process and its effect on the properties of ductile iron and gray iron castings are presented in this paper. The situation of production of iron castings by using copper alloy mold processes in Japan is also presented.%铸铁件金属型铸造技术已在工业发达国家得到应用,铜合金金属型生产铸铁件在日本得到很快发展。本文介绍了铜合金金属型的特点及其对所生产的球墨铸铁件、灰铸铁件性能的影响;比较详细地介绍了日本铜合金金属型生产铸铁件的状况。

  14. Effect of Boron and Heat Treatment on Mechanical Properties of White Cast Iron for Mining Application%Effect of Boron and Heat Treatment on Mechanical Properties of White Cast Iron for Mining Application

    Institute of Scientific and Technical Information of China (English)

    Havva Kazdal Zeytin; Hakan Yildirim; Banu Berme; Selim Duduoglu; Gtirkan Kazdal; Adem Deniz

    2011-01-01

    Heat treatment methods were applied to white cast iron for improving the impact and wear resistance. Additionally, chemical composition optimization was made. Furthermore, the effect of boron addition on such applica- tions was investigated. Samples were investigated by using optical and electron microscope methods. Hardness, wear and impact tests were conducted. The results showed that the secondary carbides in the standard alloy were iron-enriched, needle-like carbides M3C when the boron-added alloy contained Fe23 (C, B)6 type, globular secondary carbides. It was concluded that heat treatment B provided higher wear and hardness properties, compared to the stand- ard heat treatment. Optimum mechanical properties were obtained by lower destabilisation temperatures and increasing temperature reduced the wear resistance and hardness.

  15. APPLICATION OF POLYSTYRENE FOAM CORE FUSIBLE PATTERNS IN PRODUCTION OF GAS TURBINES’ CAST PARTS

    Directory of Open Access Journals (Sweden)

    O. I. Shinsky

    2016-01-01

    Full Text Available The task of replacing the LVM dissolves polystyrene molding on models is at the present time, technologically, economically and environmentally promising from the point of view of industrial applications for gas turbine plants in Ukraine. The authors proposed and tested manufacturing process of casting ceramic molds way to remove the polystyrene model of the dissolution of her organic solvents. Kinetic parameters of the process of dissolving and removing patterns of degradation products the polystyrene in the group of solvents depending on the type and amount of polystyrene were identified. The absence of surface defects of castings, reduction of roughness, increased their accuracy class in comparison to accepted technological regulations of the process of production, which reduced the cost of machined parts and increased utilization of expensive heat-resistant alloys were produced.

  16. Modeling of damage in ductile cast iron – The effect of including plasticity in the graphite noduless

    DEFF Research Database (Denmark)

    Andriollo, Tito; Thorborg, Jesper; Tiedje, Niels Skat

    2015-01-01

    . In contrast to previous works on the subject, the material behaviour in both matrix and nodule is assumed to be elasto-plastic, described by the classical J2-flow theory of plasticity, and damage evolution in the matrix is taken into account via Lemaitre’s isotropic model. The effects of residual stresses due...... the assumption of infinitesimal strains and plane-stress conditions. Despite the latter being a limitation with respect to full 3D models, it allows a direct comparison with experimental investigations of damage evolution on the surface of ductile cast iron components, where the stress state is biaxial in nature...

  17. The Effect of Homogenization Heat Treatment on Thermal Expansion Coefficient and Dimensional Stability of Low Thermal Expansion Cast Irons

    Science.gov (United States)

    Chen, Li-Hao; Liu, Zong-Pei; Pan, Yung-Ning

    2016-08-01

    In this paper, the effect of homogenization heat treatment on α value [coefficient of thermal expansion (10-6 K-1)] of low thermal expansion cast irons was studied. In addition, constrained thermal cyclic tests were conducted to evaluate the dimensional stability of the low thermal expansion cast irons with various heat treatment conditions. The results indicate that when the alloys were homogenized at a relatively low temperature, e.g., 1023 K (750 °C), the elimination of Ni segregation was not very effective, but the C concentration in the matrix was moderately reduced. On the other hand, if the alloys were homogenized at a relatively high temperature, e.g., 1473 K (1200 °C), opposite results were obtained. Consequently, not much improvement (reduction) in α value was achieved in both cases. Therefore, a compound homogenization heat treatment procedure was designed, namely 1473 K (1200 °C)/4 hours/FC/1023 K (750 °C)/2 hours/WQ, in which a relatively high homogenization temperature of 1473 K (1200 °C) can effectively eliminate the Ni segregation, and a subsequent holding stage at 1023.15 K (750 °C) can reduce the C content in the matrix. As a result, very low α values of around (1 to 2) × 10-6 K-1 were obtained. Regarding the constrained thermal cyclic testing in 303 K to 473 K (30 °C to 200 °C), the results indicate that regardless of heat treatment condition, low thermal expansion cast irons exhibit exceedingly higher dimensional stability than either the regular ductile cast iron or the 304 stainless steel. Furthermore, positive correlation exists between the α 303.15 K to 473.15 K value and the amount of shape change after the thermal cyclic testing. Among the alloys investigated, Heat I-T3B (1473 K (1200 °C)/4 hours/FC/1023 K (750 °C)/2 hours/WQ) exhibits the lowest α 303 K to 473 K value (1.72 × 10-6 K-1), and hence has the least shape change (7.41 μm) or the best dimensional stability.

  18. Preliminary science report on the directional solidification of hypereutectic cast iron during KC-135 low-G maneuvers

    Science.gov (United States)

    Curreri, P. A.; Stefanescu, D. M.; Hendrix, J. C.

    1983-01-01

    An ADSS-P directional solidification furnace was reconfigured for operation on the KC-135 low-g aircraft. The system offers many advantages over quench ingot methods for study of the effects of sedimentation and convection on alloy formation. The directional sodification furnace system was first flown during the September 1982 series of flights. The microstructure of the hypereutectic cast iron sample solidified on one of these flights suggests a low-g effect on graphite morphology. Further experiments are needed to ascertain that this effect is due to low-gravity and to deduce which of the possible mechanisms is responsible for it.

  19. An innovative approach to sampling complex industrial emissions for use in animal toxicity tests: application to iron casting operations.

    Science.gov (United States)

    Palmer, W G; Scholz, R C; Moorman, W J

    1983-03-01

    Sampling of complex mixtures of airborne contaminants for chronic animal toxicity tests often involves numerous sampling devices, requires extensive sampling time, and yields forms of collected materials unsuitable for administration to animals. A method is described which used a high volume, wet venturi scrubber for collection of respirable fractions of emissions from iron foundry casting operations. The construction and operation of the sampler are presented along with collection efficiency data and its application to the preparation of large quantities of samples to be administered to animals by intratracheal instillation.

  20. Effect of high heating and cooling rate on interface of diffusion bonded gray cast iron to medium carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Kurt, B. [Firat University, Technical Education Faculty, Metal Department, 23119 Elazig (Turkey); Orhan, N. [Firat University, Technical Education Faculty, Metal Department, 23119 Elazig (Turkey)]. E-mail: norhan@firat.edu.tr; Hascalik, A. [Firat University, Technical Education Faculty, Department of Manufacturing, Elazig (Turkey)

    2007-07-01

    In the present study, a gray cast iron and a medium carbon steel couple were diffusion bonded at the temperatures of 850, 900, 950 and 1000 deg. C under a pressure of 8 MPa for 30 min, and the effects of temperature and high heating and cooling rate on interface formations and microstructure were investigated. After diffusion bonding, scanning electron microscopy, shear test measurements and microhardness measurement of interface region were made. The microstructure at the inside of medium carbon steel of bonded couple consisted of martensite. As a result, from the microstructural observations, a good bonding along the interface of the bonded couples and the interface is free from voids and microcracks.