WorldWideScience

Sample records for carbon steel wire

  1. 77 FR 59892 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Final Determination of...

    Science.gov (United States)

    2012-10-01

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Final... mm to 5.0 mm. \\1\\ See Carbon and Certain Alloy Steel Wire Rod from Mexico: Affirmative Preliminary... on said entries.\\4\\ \\2\\ See Carbon and Certain Alloy Steel Wire Rod from Mexico: Initiation of...

  2. The effect of multiple bending of wire on the residual stresses of high carbon steel wires

    Directory of Open Access Journals (Sweden)

    R. Kruzel

    2013-01-01

    Full Text Available Steel tire cord, springs and rope wires belong to the group of metal products from which the low residual stresses are required. In this paper the effect of multiple bending of wire on residual stresses of high carbon steel wires has been assessed. It was found that the application of the multi-roller straightening machine in the banding wire process enables to reduce the residual stresses in the drawn wires. It should be also noted that the value of the residual stresses depends on the type of straightener construction. The residual stresses on the basis of stress-strain curve has been determined. It has been stated that the application of seven-rolls straightener gives the best effect of straightening.

  3. 78 FR 2658 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Rescission of Antidumping Duty...

    Science.gov (United States)

    2013-01-14

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Rescission of... its administrative review of the antidumping duty order on carbon and certain alloy steel wire rod (``wire rod'') from Mexico for the period October 1, 2011, through September 30, 2012. DATES:...

  4. 78 FR 28190 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Final Results of Antidumping Duty...

    Science.gov (United States)

    2013-05-14

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Final Results of... carbon and certain alloy steel wire rod (wire rod) from Mexico. The period of review (POR) is October 1... (the Act). \\1\\ See Carbon and Certain Alloy Steel Wire Rod From Mexico: Preliminary Results...

  5. 77 FR 66954 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Preliminary Results of Antidumping Duty...

    Science.gov (United States)

    2012-11-08

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Preliminary Results of... on carbon and certain alloy steel wire rod (wire rod) from Mexico. The period of review is October 1... Antidumping Duty Orders: Carbon and Certain Alloy Steel Wire Rod from Brazil, Indonesia, Mexico,...

  6. 77 FR 13545 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final Results of Antidumping Duty...

    Science.gov (United States)

    2012-03-07

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final Results... duty order on carbon and certain alloy steel wire rod (wire rod) from Mexico.\\1\\ This review covers.... \\1\\ See Carbon and Certain Alloy Steel Wire Rod from Mexico: Notice of Preliminary Results...

  7. Study on rolling process optimization of high carbon steel wire

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The existing problems in the manufacture of SWRH82B high carbon steel wire were discussed by sampling and testing the microstructure and properties of the steel from the workshop. To solve the problems, the experimental parameters for thermal simulation were optimized, and the thermal simulating experiments were carried out on a Gleeble1500 thermal simulator. The process parameters for the manufacture were optimized after analysis of the data, and the productive experiments were performed after the water box in front of the no-twist blocks was reconstructed, to control the temperature of the loop layer. The results from the productive experiments showed that the cooling rate of 10-15 ℃/s was reasonable before phase transformation, about 5℃/s during phase wire was increased to 1150-1170 MPa with an increase of 20-30 MPa, the percentage reduction of section was to 34%-36% with an increase of 1%-3% by testing the finished products after reconstruction.

  8. 76 FR 16607 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Partial Rescission of Antidumping...

    Science.gov (United States)

    2011-03-24

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Partial... antidumping duty order on carbon and certain alloy steel wire rod from Mexico. See Antidumping or... carbon and certain alloy steel wire rod from Mexico, in part, with respect to DeAcero, Aceros,...

  9. 76 FR 33218 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Initiation of Anti-Circumvention Inquiry of...

    Science.gov (United States)

    2011-06-08

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Initiation of Anti... antidumping (AD) order on carbon and certain alloy steel wire rod from Mexico.\\1\\ See Notice of Antidumping Duty Orders: Carbon and Certain Alloy Steel Wire Rod from Brazil, Indonesia, Mexico, Moldova,...

  10. 78 FR 60850 - Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of the Expedited Second Sunset...

    Science.gov (United States)

    2013-10-02

    ... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of the... certain alloy steel wire rod (wire rod) from Brazil would be likely to lead to continuation or recurrence... Alloy Steel Wire Rod from Brazil, 67 FR 55805 (August 30, 2002). \\2\\ See Initiation of...

  11. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    National Research Council Canada - National Science Library

    Marcello Gelfi; Luigi Solazzi; Sandro Poli

    2017-01-01

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process...

  12. 78 FR 63450 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Science.gov (United States)

    2013-10-24

    ... International Trade Administration, Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico... on carbon and certain alloy steel wire rod (``wire rod'') from Brazil, Indonesia, Mexico, Moldova... Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine, pursuant to section 751(c) of...

  13. 78 FR 33103 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Science.gov (United States)

    2013-06-03

    ... COMMISSION [Investigation Nos. 701-TA-417 and 731-TA-953, 957-959, 961, and 962 (Second Review)] Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine... countervailing duty order on carbon and certain alloy steel wire rod (``wire rod'') from Brazil and...

  14. 78 FR 60316 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Science.gov (United States)

    2013-10-01

    ... order on carbon and certain alloy steel wire rod from Mexico. The Commission found that the respondent... COMMISSION [Investigation Nos. 701-TA-417 and 731-TA-953, 957-959, and 961-962 (Second Review)] Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and...

  15. 76 FR 34044 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time Limits for the Preliminary...

    Science.gov (United States)

    2011-06-10

    ... From the Federal Register Online via the Government Publishing Office ] DEPARTMENT OF COMMERCE International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time Limits... administrative review of the antidumping duty order on carbon and certain alloy steel wire rod from...

  16. The influence of drawing speed on surface topography of high carbon steel wires

    Directory of Open Access Journals (Sweden)

    M. Suliga

    2017-01-01

    Full Text Available In this work the influence of the drawing speed on surface topography of high carbon steel wires has been assessed. The drawing process of f 5,5 mm wire rod to the final wire of f 1,7 mm was conducted in 12 passes by means of a modern Koch multi-die drawing machine. The drawing speeds in the last passes were: 5, 10, 15, 20 and 25 m/s. For final wires f 1,7 mm the three-dimensional analysis of the wire surface topography investigation was determined. It has been proved that the wire topography in the drawing process is characterized by a random anisotropy and the amount of directing the geometrical structure of the surface depends on the drawing speed.

  17. Influence of severe plastic deformation on the structure and properties of ultrahigh carbon steel wire

    Energy Technology Data Exchange (ETDEWEB)

    Leseur, D R; Sherby, O D; Syn, C K

    1999-07-01

    Ultrahigh-carbon steel wire can achieve very high strength after severe plastic deformation, because of the fine, stable substructures produce. Tensile strengths approaching 6000 MPa are predicted for UHCS containing 1.8%C. This paper discusses the microstructural evolution during drawing of UHCS wire, the resulting strength produced and the factors influencing fracture. Drawing produces considerable alignment of the pearlite plates. Dislocation cells develop within the ferrite plates and, with increasing strain, the size normal to the axis ({lambda}) decreases. These dislocation cells resist dynamic recovery during wire drawing and thus extremely fine substructures can be developed ({lambda} < 10 nm). Increasing the carbon content reduces the mean free ferrite path in the as-patented wire and the cell size developed during drawing. For UHCS, the strength varies as {lambda}{sup {minus}5}. Fracture of these steels was found to be a function of carbide size and composition. The influence of processing and composition on achieving high strength in these wires during severe plastic deformation is discussed.

  18. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    Directory of Open Access Journals (Sweden)

    Marcello Gelfi

    2017-03-01

    Full Text Available This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  19. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires.

    Science.gov (United States)

    Gelfi, Marcello; Solazzi, Luigi; Poli, Sandro

    2017-03-06

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  20. 78 FR 76653 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Science.gov (United States)

    2013-12-18

    ... COMMISSION [Investigation Nos. 701-TA-417 and 731-TA-953, 957-959, 961, and 962 (Second Review)] Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine Scheduling of full five-year reviews concerning the countervailing duty order on carbon and certain...

  1. STUDY OF NUMERICAL MODELING OF SHAPE DEFORMING ZONE OF DIES, DURING DRAWING HIGH CARBON STEEL WIRE TO THE TEMPERATURE AND THE STRESS-STRAIN STATE IN THE WIRE AND DIE

    Directory of Open Access Journals (Sweden)

    O. L. Bobarikin

    2012-01-01

    Full Text Available Investigation by numerical modeling of influence of the form of deforming zone of die at drawing of steel high- carbon wire on temperature and strained-deformed state in wire and die is carried out.

  2. Influence of formulated neem seed oil and jatropha curcas seed oil on wire drawing of mild steel and medium carbon steel at elevated temperatures

    Directory of Open Access Journals (Sweden)

    Mamuda Muhammad

    2016-09-01

    Full Text Available So many facets of hot wire drawing process, despite its extensive and long time employment in the industries, still remain unclear, due to want of systematic investigation of the process. This work investigated the influence of formulated neem seed and jatropha seed oil as lubricants, using antimony dialkyl dithiocarbamates (ADTC as an additive, on wire drawing process. The suitability of the bio-based oils in friction and wear control during wire drawing process were investigated, using a four ball tester. Experimental drawing process, using a Tungsten Carbide die and the formulated lubricants was carried out on mild steel and medium carbon steel rod (6 and 8mm diameter respectively at temperatures from 20OC to 750OC, on a drawing bench. The stresses and the temperature distribution profiles along the work-piece were reported. Up to 45% of reductions in area, without wire fracture, achieved on the drawing of the medium carbon steel have equally been reported.

  3. The influence of lubricant carrier and lubrication conditions on mechanical-technological properties of high carbon steel wires

    Directory of Open Access Journals (Sweden)

    M. Suliga

    2016-10-01

    Full Text Available In this paper the effect of the type of soap powder and lubricant carriers on lubrication conditions in multipass drawing process of high carbon steel wires has been determined. The wire drawing process was conducted in industrial conditions by means of a modern multi-die Koch drawing machine. For wires drawn on borax and phosphate lubricant carriers the mechanical-technological properties have been carried out, in which yield stress, tensile strength, uniform elongation, number of twists and number of bends were assessed. It has been proved that the application of phosphate lubricant carrier and also the rotary die in the first draft in an essential way improve the lubrication condition in high speed multipass drawing process and makes it possible to refine the mechanical properties of wires.

  4. 78 FR 75545 - Prestressed Concrete Steel Rail Tie Wire From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2013-12-12

    ... International Trade Administration Prestressed Concrete Steel Rail Tie Wire From the People's Republic of China... concrete steel rail tie wire (``PC tie wire'') from the People's Republic of China (``PRC'') is being, or... prestressed tendons in concrete railroad ties (``PC tie wire''). High carbon steel is defined as steel...

  5. The Analysis of the High Speed Wire Drawing Process of High Carbon Steel Wires Under Hydrodynamic Lubrication Conditions

    Directory of Open Access Journals (Sweden)

    Suliga M.

    2015-04-01

    Full Text Available In this work the analysis of the wire drawing process in hydrodynamic dies has been done. The drawing process of φ5.5 mm wire rod to the final wire of φ1.7 mm was conducted in 12 passes, in drawing speed range of 5-25 m/s. For final wires of φ1.7 mm the investigation of topography of wire surface, the amount of lubricant on the wire surface and the pressure of lubricant in hydrodynamic dies were determined. Additionally, in the work selected mechanical properties of the wires have been estimated.

  6. The Analysis of the High Speed Wire Drawing Process of High Carbon Steel Wires Under Hydrodynamic Lubrication Conditions

    OpenAIRE

    Suliga M.

    2015-01-01

    In this work the analysis of the wire drawing process in hydrodynamic dies has been done. The drawing process of φ5.5 mm wire rod to the final wire of φ1.7 mm was conducted in 12 passes, in drawing speed range of 5-25 m/s. For final wires of φ1.7 mm the investigation of topography of wire surface, the amount of lubricant on the wire surface and the pressure of lubricant in hydrodynamic dies were determined. Additionally, in the work selected mechanical properties of the wires have been estima...

  7. The Influence of the Angle of the Working Part of the Die on the High Speed Drawing Process of Low Carbon Steel Wires

    Directory of Open Access Journals (Sweden)

    Suliga M.

    2017-06-01

    Full Text Available The paper contains the theoretical and experimental analysis of the impact of the drawing angle on the drawing process and the properties of low carbon steel wires. A multi-stage drawing wire rod with a diameter of 5.5 mm on a wire with a diameter of 1.0 mm has been carried out in two stages. The first one consisted of preliminary drawing wire rod for the wire with a diameter of 2.2 mm which was next subjected to the drawing process at a speed of 25 m/sec at the final wire with a diameter of 1.0 mm. The wires were drawn in conventional dies with drawing angle α = 3, 4, 5, 6, 7 degrees.

  8. 77 FR 50713 - Steel Wire Garment Hangers From Taiwan and Vietnam; (Corrected Notice) Scheduling of the Final...

    Science.gov (United States)

    2012-08-22

    ... COMMISSION Steel Wire Garment Hangers From Taiwan and Vietnam; (Corrected Notice) Scheduling of the Final... wire garment hangers and less- than-fair-value imports from Taiwan and Vietnam of steel wire garment... subject merchandise as ``Steel wire garment hangers, fabricated from carbon steel wire, whether or...

  9. INVESTIGATION BY NUMERICAL MODELING OF INFLUENCE OF THE SHAPE OF DEFORMING ZONE OF DIE AT WIRE DRAWING OF STEEL HIGH-CARBON WIRE ON TEMPERATURE AND MODE OF DEFORMATION IN WIRE AND DIE

    Directory of Open Access Journals (Sweden)

    Ju. L. Bobarikin

    2010-01-01

    Full Text Available Investigation by numerical modeling of influence of the form of deforming zone of die at drawing of steel highcarbon wire on temperature and strained-deformed state in wire and die is carried out.

  10. 75 FR 8650 - Carbon and Certain Alloy Steel Wire Rod from Trinidad and Tobago; Final Results of Antidumping...

    Science.gov (United States)

    2010-02-25

    ...; (c) high nickel steel; (d) ball bearing steel; and (e) concrete reinforcing bars and rods. Also... production of tire cord, tire bead, or wire for use in other rubber reinforcement applications such as hose... cord, tire bead, and other rubber reinforcement applications, and such merchandise ] intended for...

  11. The Assessment Of The Structure And Properties Of High-Carbon Steel Wires After The Process Of Patenting With Induction Heating

    Directory of Open Access Journals (Sweden)

    Wiewiórowska S.

    2015-06-01

    Full Text Available One of the most important types of heat treatment that high-carbon steel wires are subjected to is the patenting treatment. This process is conducted with the aim of obtaining a fine-grained uniform pearlitic structure which will be susceptible to plastic deformation in drawing processes. Patenting involves two-stage heat treatment that includes heating the wire up to the temperature above Ac3 in a continuous heating furnace (in the temperature range of 850÷1050°C followed by a rapid cooling in a tank with a lead bath down to the temperature range of 450÷550°C. The patenting process is most significantly influenced by the chemistry of the steel being treated, as well as by the temperature and the rate of heating and cooling of the wire rod or wire being patented.

  12. Evolution of carbon distribution and mechanical properties during the static strain ageing of heavily drawn pearlitic steel wires

    Energy Technology Data Exchange (ETDEWEB)

    Lamontagne, A. [Univ Lyon, INSA Lyon, MATEIS – UMR CNRS 5510, Bât. St Exupéry, 25 Avenue Jean Capelle, F-69621 Villeurbanne Cedex (France); Massardier, V., E-mail: veronique.massardier@insa-lyon.fr [Univ Lyon, INSA Lyon, MATEIS – UMR CNRS 5510, Bât. St Exupéry, 25 Avenue Jean Capelle, F-69621 Villeurbanne Cedex (France); Sauvage, X. [University of Rouen, GPM, UMR CNRS 6634, BP 12, Avenue de l’Université, 76801 Saint-Etienne du Rouvray (France); Kléber, X. [Univ Lyon, INSA Lyon, MATEIS – UMR CNRS 5510, Bât. St Exupéry, 25 Avenue Jean Capelle, F-69621 Villeurbanne Cedex (France); Mari, D. [Institute of Condensed Matter Physics, Ecole Polytechnique Fédérale de Lausanne, Station 3, Lausanne CH-1015 (Switzerland)

    2016-06-14

    The static strain ageing of heavily cold-drawn pearlitic steel wires was investigated using both global techniques and local techniques (Atom Probe Tomography (APT)), in order to highlight how the cold-drawn destabilized microstructure returns to a more stable state during post-drawing treatments between 20 °C and 150 °C. The global techniques (thermoelectric power, differential scanning calorimetry) clearly showed that ageing occurs in three successive ageing stages and is due to a redistribution of the carbon atoms coming from the strain-induced cementite dissolution. The first ageing stage was unambiguously attributed to the carbon segregation to the defects, while the second and third stages were interpreted as being due to the precipitation of intermediate carbides (2nd stage) and cementite (3rd stage). The true strain was not found to significantly affect the ageing kinetics and mechanisms but appeared to play a role in the amount of carbon atoms involved in the different ageing stages. APT analyses confirmed that ageing is governed by the carbon depletion of strain-induced supersaturated ferrite. The strengthening mechanisms associated with the different ageing stages were also discussed.

  13. 78 FR 75544 - Prestressed Concrete Steel Rail Tie Wire From Mexico: Preliminary Determination of Sales at Less...

    Science.gov (United States)

    2013-12-12

    ... International Trade Administration Prestressed Concrete Steel Rail Tie Wire From Mexico: Preliminary.... SUMMARY: The Department of Commerce (``Department'') preliminarily determines that prestressed concrete... prestressed tendons in concrete railroad ties (``PC tie wire''). High carbon steel is defined as steel...

  14. 78 FR 75547 - Prestressed Concrete Steel Rail Tie Wire From Thailand: Preliminary Determination of Sales at Not...

    Science.gov (United States)

    2013-12-12

    ... International Trade Administration Prestressed Concrete Steel Rail Tie Wire From Thailand: Preliminary... concrete steel rail tire wire (``PC tie wire'') from Thailand is not being, or likely to be, sold in the... prestressed tendons in concrete railroad ties (``PC tie wire''). High carbon steel is defined as steel that...

  15. 77 FR 50160 - Steel Wire Garment Hangers From Taiwan and Vietnam; Scheduling of the Final Phase of...

    Science.gov (United States)

    2012-08-20

    ... COMMISSION Steel Wire Garment Hangers From Taiwan and Vietnam; Scheduling of the Final Phase of... garment hangers and less- than-fair-value imports from Taiwan and Vietnam of steel wire garment hangers... merchandise as ``Steel wire garment hangers, fabricated from carbon steel wire, whether or not galvanized...

  16. The mechanical properties of high carbon steel wires drawn in conventional and hydrodynamic dies

    Directory of Open Access Journals (Sweden)

    M. Suliga

    2013-01-01

    Full Text Available In the paper the influence of the hydrodynamic die on mechanical properties has been assessed. The drawing process of φ 5,5 mm wires to the final wire of φ 2,5 mm was conducted in 7 passes, in industrial conditions, by means of a modern Koch multi-die drawing machine. The drawing speed in the last passes was 8,2 m/s. On the basis of numerical analyses wire drawing process, the redundant strain of wires has been determined. In the case of the wires drawn with hydrodynamic dies the increase of plasticity properties have been noted. It has been shown that the increase of strength properties in wires drawn with conventional die is related to the occurrence in their bigger redundant strain.

  17. Effect of processing routes in a multi-pass continuous hybrid process on mechanical properties, microstructure, and texture evolutions of low-carbon steel wires

    Science.gov (United States)

    Hwang, Sun Kwang; Baek, Hyun Moo; Joo, Ho Seon; Im, Yong-Taek

    2015-03-01

    In this work, a multi-pass continuous hybrid (CH) process was experimentally applied with up to five passes with three processing routes, A, Bc, and C, to check the practicality of the processing routes and investigate their effect on the mechanical properties, microstructure, and texture evolutions of low-carbon steel wires. According to the present investigation, the wires processed by the 5th pass CH process with route A showed the highest ultimate tensile strength value (762 MPa) compared to those for routes Bc (718 MPa) and C (720 MPa), respectively. Based on the compression test results, the CH processed wire showed good workability when the aspect ratio was smaller than 2.4 for all the processing routes. According to the microstructure and texture evolutions, the grain sizes of the 5th pass CH processed wires decreased for all the processing routes than that of the initial specimen, and the wires showed mixed texture distribution of shear and drawing texture components. From the present investigation, it was concluded that the processing routes of the CH process could strongly affect the microstructure and texture evolutions, resulting in changes of the mechanical properties and workability of the low-carbon steel wires.

  18. The influence of drawing speed on structure changes in high carbon steel wires

    Directory of Open Access Journals (Sweden)

    M. Suliga

    2015-01-01

    Full Text Available In the paper the influence of the drawing speed on structure changes has been assessed. The Scanning Electron Microscope investigation confirmed that for wires drawn with high total draft, exceeding 80 %, makes it impossible to clearly assess the impact of drawing technology on structural changes in the drawn wires. Thus, to assess the structural changes necessary to apply quantitative methods. On the basis of examination of the wire structure by measuring of electrical resistance, the structure changes in drawn wires has been determined. It has been shown that the increase of drawing speed, especially above 15 m/s, causes an increase in structure defect, with a decline in platelet orientation of cementite in drawn wires.

  19. STRUCTURE AND CHARACTERISTICS OF PATENTED HIGH-CARBON WIRE

    Directory of Open Access Journals (Sweden)

    A. Ju. Borisenko

    2011-01-01

    Full Text Available The influence of bainite structure on mechanical characteristics of wire of steel 80 after patenting is studied. The quantity and structure state of bainite, providing high complex of mechanical characteristics of high-carbon wire, is determined.

  20. STRUCTURE AND PROPERTIES OF PATENTED HIGH-CARBON WIRE

    Directory of Open Access Journals (Sweden)

    A. Yu. Borisenko

    2012-01-01

    Full Text Available The influence of bainite structure on mechanical characteristics of wire of steel 80 after patenting is studied. The quantity and structure state of bainite, providing high complex of mechanical characteristics of high-carbon wire, is determined.

  1. 76 FR 78882 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Affirmative Preliminary Determination of...

    Science.gov (United States)

    2011-12-20

    ...; (c) high nickel steel; (d) ball bearing steel; and (e) concrete reinforcing bars and rods. Also... legislative history of this provision indicates there are certain factors which should be considered before... been individually examined by the Department during the history of the Order. For this reason Deacero's...

  2. Double Fillet Welding of Carbon Steel T-Joint by Double Channel Shielding Gas Metal Arc Welding Method Using Metal Cored Wire

    Directory of Open Access Journals (Sweden)

    Mert T.

    2017-06-01

    Full Text Available Low carbon steel material and T-joints are frequently used in ship building and steel constructions. Advantages such as high deposition rates, high quality and smooth weld metals and easy automation make cored wires preferable in these industries. In this study, low carbon steel materials with web and flange thicknesses of 6 mm, 8 mm and 10 mm were welded with conventional GMAW and double channel shielding gas metal arc welding (DMAG method to form double fillet T-joints using metal cored wire. The difference between these two methods were characterized by measurements of mean welding parameters, Vickers hardness profiles, weld bead and HAZ geometry of the joints and thermal camera temperature measurements. When weld bead and HAZ geometries are focused, it was seen filler metal molten area increased and base metal molten area decreased in DMAG of low carbon steel. When compared with traditional GMAW, finer and acicular structures in weld metal and more homogenous and smaller grains in HAZ are obtained with double channel shielding gas metal arc welding.

  3. 76 FR 72721 - Galvanized Steel Wire From China and Mexico; Scheduling of the Final Phase of Countervailing Duty...

    Science.gov (United States)

    2011-11-25

    ... COMMISSION Galvanized Steel Wire From China and Mexico; Scheduling of the Final Phase of Countervailing Duty... Mexico of galvanized steel wire, provided for in subheading 7217.20 of the Harmonized Tariff Schedule of... the subject merchandise as galvanized steel wire which is a cold- drawn carbon quality steel...

  4. Weldability and SAW welding wire of X80 pipeline steel

    Institute of Scientific and Technical Information of China (English)

    Huang Zhijun; Hu Lunji; Miao Kai; Zhang Xiaofeng; Chen Fu

    2006-01-01

    Weldability test was carried out on the newly developed fine grain, low sulphur, high strength and high toughness pipeline steel of X80 and its matching SA W wire. Test of maximum hardness in welding heat-affected zone and test of Y groove cracking show that X80 steel features low hardenability and good cracking resistance. The submerged arc welding joint made with the newly developed low carbon and multi-alloyed SA W wire of WGX2 exhibits a little higher strength than the base metal, qualified bending performance, under maximum limitation hardness and good impact toughness, which can completely meet the technical requirement of X80 steel. Despite somewhat coarsening the grain size in welding heat-affected zone is still much finer than that of traditional steels, and the microstructure in weld metal is almost full acicular ferrite. The results show that X80 steel and WGX2 wire are of great weldability.

  5. Coating of a steel wire with copper

    Science.gov (United States)

    Vdovin, K. N.; Dubskii, G. A.; Nefed'ev, A. A.; Derevyanko, D. V.

    2016-03-01

    The process of coating of a steel wire with liquid copper at a high speed (>1 m/s) is considered. The results of long-term studies of copperizing under laboratory conditions and electron-microscopic investigation of the copper-steel adhesion are used to develop a mathematical model for coating of a steel wire with copper and to create a commercial setup to implement this process.

  6. Fracture Reasons of 70 High Carbon Steel Wire During Cold-drawing%70高碳钢钢丝拉拔断裂原因分析

    Institute of Scientific and Technical Information of China (English)

    张翠芝

    2011-01-01

    The fractures reasons of 70 high carbon steel wire during cold-drawing were analyzed by SEM and EDS. The results show that there are two kinds of fractures, plane and cuppiness, and the fractures are brittle fracture and tough fracture, larger inclusions, elements segregation in the steel wire and its surface defect are the main reasons for steel wire fracture. Taking some solutions can effectively solve this problem.%采用扫描电镜和能谱成分分析,对70高碳钢丝拉拔过程中出现的断裂问题进行了分析.结果表明,钢丝断口主要有平面状和杯锥状两种,其断裂类型为脆性断裂和韧性断裂.拉拔过程中,造成70高碳钢丝断裂的主要原因是钢丝内存在成分偏析、较大的夹杂物以及钢丝表面缺陷等,并提出有效措施解决这些问题.

  7. Resistance microwelding of 316L stainless steel wire to block

    DEFF Research Database (Denmark)

    Friis, Kasper Storgaard; Khan, M.I.; Bay, Niels

    2011-01-01

    , this type of joint has received little attention in the current literature. The present study was conducted to examine the microstructure and mechanical properties of low carbon vacuum melted 316 stainless steel wire welded to a larger block. Results revealed solid state bonding occurring at low currents......The excellent corrosion resistance of low carbon vacuum melted 316 stainless steel coupled with its non-magnetic properties makes it ideal for biomedical applications. The typical joint geometry for microcomponents, such as medical implants, includes joining of fine wire to a larger block. However...

  8. Effect of cooling rate after hot rolling and of multistage strain aging on the drawability of low-carbon-steel wire rod

    Science.gov (United States)

    Taheri, A. Karimi; Maccagno, T. M.; Jonas, J. J.

    1995-05-01

    Tensile testing was used to simulate the multistage strain aging occurring in low-C steel during the relatively short intervals between dies in a multiple-die wire-drawing machine. The effects were examined of three simulated post-hot-rolling cooling rates and three thermal treatments on the strain-aging susceptibility of a high- and a low-N steel. This was measured by applying a 6 pct tensile strain, followed by aging at either 65° or 100 °C for 20 seconds, and then pulling the specimen to failure at room temperature. Increases in flow stress and decreases in the elongation to fracture both indicated high susceptibility to strain aging. It was found that the nitrogen content, the cooling rate from the hot-rolling temperature to about 300 °C, as well as the cooling rate below 300 °C, all have dramatic effects on the strain-aging behavior. Moreover, multistage strain aging is more severe than single-stage strain aging. The implications of these observations on increasing the drawability of low-carbon-steel wire are discussed.

  9. 77 FR 1504 - Stainless Steel Wire Rod From India

    Science.gov (United States)

    2012-01-10

    ... COMMISSION Stainless Steel Wire Rod From India Determination On the basis of the record \\1\\ developed in the... antidumping duty order on stainless steel wire rod From India would be likely to lead to continuation or... contained in USITC Publication 4300 (January 2012), entitled Stainless Steel Wire Rod From...

  10. 78 FR 7452 - Steel Wire Garment Hangers From Vietnam; Determinations

    Science.gov (United States)

    2013-02-01

    ... COMMISSION Steel Wire Garment Hangers From Vietnam; Determinations On the basis of the record \\1\\ developed... imports of steel wire garment hangers from Vietnam, provided for in subheading 7326.20.00 of the... countervailing and antidumping duty orders on steel wire garment hangers from Vietnam. Background The...

  11. 77 FR 28404 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2012-05-14

    ... COMMISSION Galvanized Steel Wire From China and Mexico Determinations On the basis of the record \\1... retarded, by reason of imports from Mexico of galvanized steel wire, provided for in subheadings 7217.20.30... galvanized steel wire from China and Mexico were sold at LTFV within the meaning of 733(b) of the Act (19...

  12. 76 FR 29266 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2011-05-20

    ... COMMISSION Galvanized Steel Wire From China and Mexico Determinations On the basis of the record \\1... injured by reason of imports from China and Mexico of galvanized steel wire, provided for in subheading... subsidized imports of galvanized steel wire from China and Mexico. Accordingly, effective March 31, 2011,...

  13. INFLUENCE OF DRAWING SPEED ON THE TEMPERATURE AND DEFLECTED MODE IN WIRE OF HIGH-CARBON STEEL

    Directory of Open Access Journals (Sweden)

    M. N. Vereshchagin

    2008-01-01

    Full Text Available The calculation of deflected mode and temperature fields with the help of the method of finite elements for zones of wire deformation in dies for current and new technology of drawing of wire with diameter 0,41 mm is carried out.

  14. 77 FR 72884 - Steel Wire Garment Hangers From Taiwan

    Science.gov (United States)

    2012-12-06

    ... COMMISSION Steel Wire Garment Hangers From Taiwan Determination On the basis of the record \\1\\ developed in... the United States is materially injured by reason of imports of steel wire garment hangers from Taiwan... wire garment hangers from Taiwan were dumped within the meaning of 733(b) of the Act (19 U.S.C....

  15. The Effect Of Carbon Concentration On The Retained Austenite Content And The Mechanical Properties Of TRIP Steel Wire Rod Obtained From The Stelmor Controlled Cooling Line

    Directory of Open Access Journals (Sweden)

    Muskalski Z.

    2015-09-01

    Full Text Available The austenite content of the multiphase TRIP-structure steels depends, inter alia, on the carbon concentration and the properly selected parameters of the two-stage heat treatment.

  16. 76 FR 19382 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2011-04-07

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Galvanized Steel Wire From China and Mexico AGENCY: United States International Trade Commission... Mexico of galvanized steel wire, provided for in subheading 7217.20.30 and 7217.20.45 of the...

  17. Ultrahigh Carbon Steels

    Science.gov (United States)

    Sherby, O. D.; Oyama, T.; Kum, D. W.; Walser, B.; Wadsworth, J.

    1985-06-01

    Recent studies and results on ultrahigh carbon (UHC) steels suggest that major development efforts on these steels are timely and that programs to evaluate prototype structural components should be initiated. These recent results include: the development of economical processing techniques incorporating a divorced eutectoid transformation, the improvement of room temperature strength and ductility by heat treatment, the enhancement of superplastic properties through dilute alloying with silicon, and the attainment of exceptional notch impact strength in laminated UHC steel composites manufactured through solid state bonding. The unique mechanical properties achieved in UHC steels are due to the presence of micron-size fer-rite grains and ultrafine spheroidized carbides.

  18. Mechanical properties of steel rope wires -– quality test assurance

    Directory of Open Access Journals (Sweden)

    Jaroslava Dečmanová

    2010-02-01

    Full Text Available We investigate the mechanical properties of wires of steel ropes by tests in accordance with rule in operation and valid regulation.There are specified values of minimal and maximum capacity or strenghts and values of minimal bendings and torsion in them. Minimalvalues of bendings and torsion are rated wire strenght, diameter and surface treatment dependent. It is suitable to use the calculationof irregularity coefficient of steel wires strenght for quality assessment of steel ropes which put into practice soviet authors Žitkovand Pospechov. Statistical methods make possible to review the quality of steel ropes from the test results of their wires on capacity,bending and torsion. In the paper we evaluate and compare the quality of two steel ropes with triangular strands, we appear fromprotocols about their tests in the accredited testing station of steel ropes of our workstation.

  19. Finite element analysis on the wire breaking rule of 1×7IWS steel wire rope

    Directory of Open Access Journals (Sweden)

    Wenzheng Du

    2017-01-01

    Full Text Available Taking the wire rope of 1×7+IWS structure as the research object, the influences of the number of broken wires on the stress distribution under the same axial load were simulated and analysed, and it also explored the rule of wire breaking of steel wire ropes. Based on the SolidWorks software, the three-dimensional model of the wire rope was established. Importing the model into the ABAQUS, the finite element model of the steel wire rope was established. Firstly 5000 N axial tension was placed on the rope, the stress distribution was simulated and analysed, and the steel wire with the largest stress distribution was found out. Then one steel wire was truncated with the load unchanged, and the finite element simulation was carried out again, and repeated the steps several times. The results show that, with the increase of the number of broken wires, the Von-Mises stress of the wire rope increases sharply, and the stress distribution is concentrated on the rest of the unbroken wires, which brings great challenges to the safety of the wire rope.

  20. 76 FR 45509 - Final Results of Antidumping Duty Changed Circumstances Review: Carbon and Certain Alloy Steel...

    Science.gov (United States)

    2011-07-29

    ... Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 75 FR 67685 (November 3, 2010...: Carbon and Certain Alloy Steel Wire Rod From Mexico, 71 FR 27989 (May 15, 2006). Notification This notice... International Trade Administration Final Results of Antidumping Duty Changed Circumstances Review: Carbon...

  1. Thermoprocessing and wire drawing behaviour of ultra high strength steel wires

    Directory of Open Access Journals (Sweden)

    S.S. Bargujer

    2016-09-01

    Full Text Available The thermo-processing of piano wire rods is carried out in the lead bath. This experimentation is carried out under industrial conditions. The investigation is done to examine the effect of austenitic time, lead bath time and wire diameter on mechanical properties of lead patented wire. The Taguchi technique is adopted for optimization of thermo-processing of hypereutectoid steel wires. The lead patented wire of diameter 7.00 mm is cold drawn in a sequence of conical converging dies. The best pass schedule of lead patented piano wire is obtained by optimizing the ultimate tensile strength and torsion strength of cold drawn wire. The characterization of wire drawing behaviour of lead patented wires is carried out using optical microscopy, scanned electron microscopy and X-ray diffraction analysis techniques.

  2. 76 FR 21914 - Galvanized Steel Wire From China and Mexico

    Science.gov (United States)

    2011-04-19

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Galvanized Steel Wire From China and Mexico AGENCY: United States International Trade Commission. ACTION: Revised schedule for the subject antidumping and countervailing duty investigations....

  3. Aluminum/steel wire composite plates exhibit high tensile strength

    Science.gov (United States)

    1966-01-01

    Composite plate of fine steel wires imbedded in an aluminum alloy matrix results in a lightweight material with high tensile strength. Plates have been prepared having the strength of titanium with only 85 percent of its density.

  4. COLD ROLLING ORTHODONTIC WIRES OF AUSTENITIC STAINLESS STEEL AISI 304

    Directory of Open Access Journals (Sweden)

    Rodrigo Santos Messner

    2013-03-01

    Full Text Available Austenitic stainless steels wires are widely used in the final stages of orthodontic treatment. The objective of this paper is to study the process of conformation of rectangular wires from round wires commercial austenitic stainless steel AISI 304 by the process of cold rolling. The wire quality is evaluated by means of dimensional analysis, microhardness measurements, tensile strength and fractographic analysis of the wires subjected to tensile tests. Also a study on the application of finite element method to simulate the process, comparing the force and rolling stress obtained in the rolling is done. The simulation results are consistent with those obtained in the actual process and the rolled wires show ductile fracture, tensile strength and dimensional variations appropriate to orthodontic standards. The fracture morphology shows the model cup-cone type besides the high deformation and hardness inherent in the cold rolling process.

  5. Low temperature annealing of cold-drawn pearlitic steel wire

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Bech, Jakob Ilsted; Hansen, Niels

    2015-01-01

    Cold-drawn pearlitic steel wires are nanostructured and the flow stress at room temperature can reach values above 6 GPa. A typical characteristic of the nanostructured metals, is the low ductility and thermal stability. In order to optimize both the processing and application of the wires...

  6. Potentiodynamic studies of stainless steel wire for endourology

    OpenAIRE

    J. Przondziono; W. Walke

    2009-01-01

    Purpose: The purpose of the study is to evaluate resistance to electrochemical corrosion of wire made of Cr-Ni stainless steel, designed for use in endourological treatment. The influence of strain formed in the process of drawing and methods of wire surface preparation to corrosive resistance in artificial urine solution were analysed.Design/methodology/approach: Wire corrosion tests were carried out in the solution of artificial urine with the u...

  7. Thermoprocessing and wire drawing behaviour of ultra high strength steel wires

    OpenAIRE

    Bargujer, S.S.; Singh, Parvinder; Raizada, Vikas

    2016-01-01

    The thermo-processing of piano wire rods is carried out in the lead bath. This experimentation is carried out under industrial conditions. The investigation is done to examine the effect of austenitic time, lead bath time and wire diameter on mechanical properties of lead patented wire. The Taguchi technique is adopted for optimization of thermo-processing of hypereutectoid steel wires. The lead patented wire of diameter 7.00 mm is cold drawn in a sequence of conical converging dies. The best...

  8. Ultrahigh carbon steels, Damascus steels, and superplasticity

    Energy Technology Data Exchange (ETDEWEB)

    Sherby, O.D. [Stanford Univ., CA (United States). Dept. of Materials Science and Engineering; Wadsworth, J. [Lawrence Livermore National Lab., CA (United States)

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  9. Evolution of cementite morphology in pearlitic steel wire during wet wire drawing

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Godfrey, Andrew; Hansen, Niels

    2010-01-01

    The evolution of the cementite phase during wet wire drawing of a pearlitic steel wire has been followed as a function of strain. Particular attention has been given to a quantitative characterization of changes in the alignment and in the dimensions of the cementite phase. Scanning electron...

  10. 7 CFR 1755.370 - RUS specification for seven wire galvanized steel strand.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 11 2010-01-01 2010-01-01 false RUS specification for seven wire galvanized steel... steel strand. (a) RUS incorporates by reference ASTM A475-78, Standard Specification for Zinc-Coated Steel Wire Strand, issued May 1978. All seven wire galvanized steel strand purchased after April 1,...

  11. MATHEMATICAL FORMULATION OF PLASTIC CHARACTERISTICS OF WIRE OF STEEL 70 AT HIGH-SPEED WIRE DRAWING

    Directory of Open Access Journals (Sweden)

    Yu. L. Bobarikin

    2011-01-01

    Full Text Available The carried out numerical experiments subject to initial and boundary conditions indicate that mathematical model of elastic-plastic characteristics of steel 90 can be used for numerical calculations of wire drawing routes for this grade of steel.

  12. Residual stresses and durability in cold drawn eutectoid steel wires

    Science.gov (United States)

    Atienza, J. M.; Elices, M.; Ruiz-Hervias, J.; Caballero, L.; Valiente, A.

    2007-04-01

    Prestressing steel wires have excellent mechanical properties but there is a need to improve their durability in aggressive environments. In this work, the influence of residual stresses on the environmentally assisted cracking of these wires is studied. A good correlation has been found between residual stresses at the surface of the wires and the time to rupture during stress corrosion test proposed by the International Federation of Prestressing. Wires with the same microstructure, surface quality and mechanical properties show very different behaviour in aggressive environments depending on their residual stress state. Research shows that environmentally assisted cracking can be improved significantly by acting on the surface residual stresses produced by wire drawing. In addition, in this study a post-drawing treatment to generate compressive residual stresses at the surface of the wires is proposed.

  13. INFLUENCE OF BAINITE STRUCTURE ON MECHANICAL CHARACTERISTICS OF HIGH-CARBON WIRE

    Directory of Open Access Journals (Sweden)

    A. Ju. Borisenko

    2009-01-01

    Full Text Available Influence of structure of beynit is explored on mechanical properties after thermal treatment of wire from the steel 80. The structural state of beynit, providing the high complex of mechanical properties of high-carbon wire, is definite.

  14. Hierarchical structures in cold-drawn pearlitic steel wire

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Godfrey, Andrew; Hansen, Niels

    2013-01-01

    The microstructure and crystallography of drawn pearlitic steel wires have been quantified by a number of electron microscopy techniques including scanning electron microscopy, transmission electron microscopy, electron backscatter diffraction and nanobeam diffraction, with focus on the change......, and high-angle boundaries form in the A_BC structure parallel to the cementite lamellae. The structural and crystallographic analyses suggest that boundary strengthening and dislocation strengthening are important mechanisms in the cold-drawn wire. However, differences in structural parameters between...

  15. Recrystallization and Grain Growth of 316L Stainless Steel Wires

    Science.gov (United States)

    Zhao, Xiuyun; Liu, Yong; Wang, Yan; Feng, Ping; Tang, Huiping

    2014-07-01

    Recrystallization and grain growth behaviors of 316L stainless steel wires with a diameter of 12 µm were investigated by optical microscopy, scanning electron microscopy, transmission electron microscopy (TEM), and X-ray diffraction techniques. Heavily cold-drawn wires were isothermally held at temperatures from 1073 K to 1223 K (800 °C to 950 °C) for various holding times. Optical microscopy and TEM observations showed that recrystallization grains have irregular shape and that twins exist. The texture formed during drawing and annealing processes of the wires, as measured by X-ray methods, showed a fiber texture approximated by a and a component. The value of the grain growth exponent n was calculated, and the kinetic rates were plotted using the Arrhenius equation. Results show that the activation energy of the grain growth for 316L stainless steel wire was determined to be 407 kJ/mol, which was much higher than that of the bulk 316L stainless steel. The small wire diameter and the existence of texture played important roles in the increase of the activation energy for grain growth of the wire.

  16. History of ultrahigh carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  17. 77 FR 51514 - Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Preliminary Affirmative...

    Science.gov (United States)

    2012-08-24

    ... International Trade Administration Steel Wire Garment Hangers From the Socialist Republic of Vietnam... of steel wire garment hangers from the Socialist Republic of Vietnam (``Vietnam'').\\1\\ On August 2... Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Preliminary Determination of Sales...

  18. 77 FR 75973 - Certain Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Final Affirmative...

    Science.gov (United States)

    2012-12-26

    ... International Trade Administration Certain Steel Wire Garment Hangers From the Socialist Republic of Vietnam... provided to producers and exporters of steel wire garment hangers (garment hangers) from the Socialist... Limited (Supreme) (collectively, the Infinite Companies). \\1\\ See Steel Wire Garment Hangers From...

  19. 77 FR 66952 - Steel Wire Garment Hangers From the People's Republic of China: Antidumping Duty Administrative...

    Science.gov (United States)

    2012-11-08

    ... International Trade Administration Steel Wire Garment Hangers From the People's Republic of China: Antidumping... administrative review of steel wire garment hangers from the People's Republic of China (``PRC'') for the period... Wells comprise a single entity. See Steel Wire Garment Hangers From the People's Republic of...

  20. 77 FR 9701 - Steel Wire Garment Hangers From Taiwan And Vietnam

    Science.gov (United States)

    2012-02-17

    ... COMMISSION Steel Wire Garment Hangers From Taiwan And Vietnam Determinations On the basis of the record \\1... injured by reason of imports from Taiwan and Vietnam of steel wire garment hangers, provided for in... the United States at less than fair value (LTFV) and steel wire garment hangers from Vietnam that...

  1. 77 FR 73424 - Steel Wire Garment Hangers From Taiwan: Antidumping Duty Order

    Science.gov (United States)

    2012-12-10

    ... International Trade Administration Steel Wire Garment Hangers From Taiwan: Antidumping Duty Order AGENCY: Import... duty order on steel wire garment hangers from Taiwan. FOR FURTHER INFORMATION CONTACT: Paul Walker, AD... of sales at less than fair value in the antidumping duty investigation of steel wire garment...

  2. 78 FR 8105 - Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Antidumping Duty Order

    Science.gov (United States)

    2013-02-05

    ... International Trade Administration Steel Wire Garment Hangers From the Socialist Republic of Vietnam... order on steel wire garment hangers from the Socialist Republic of Vietnam (``Vietnam''). DATES... sales at less than fair value in the antidumping duty investigation of steel wire garment hangers...

  3. Electrochemical corrosion behavior of steel wires in a coalmine with a corrosive medium

    Institute of Scientific and Technical Information of China (English)

    Wang Songquan; Zhang Dekun; Wang Dagang; Zhang Zefeng

    2011-01-01

    A 6 × 19 point-contact hoisting cable was used as our research object to examine the progress of corrosion of steel wires in a laboratory, simulating the actual working conditions in a coalmine. An electrochemical method was used to investigate the corrosion behavior of steel wires with different surface treatments of a corrosive acid solution. The results show that anode activation of steel wire mainly occurs during pre-corrosion, where the anode activation process of bare steel wires is the fastest as is their corresponding corrosion speed, while the anode activation process of oil coated steel wires and their corresponding corrosion speed are the lowest. During the intermediate and late immersion periods,a passive film is generated on the surface of steel wires, which are gradually damaged with the passage of time. Local pitting corrosion occurs easily on the surface of steel wires with a high-polarization potential.Suitable equivalent circuits were chosen to fit the electrochemical impedance spectroscopy (EIS) of steel wires over various corrosive times and different surface treatments, which indicate good fitting results.The double electrical layer charge-transfer resistance increases in the sequence: bare steel wire,untreated steel wire and oil coated steel wire and their corrosion resistance decreases in turn, which is consistent with their polarization curves. The oil layer provides a certain protective effect on untreated steel wires, but its effect is not entirely clear.

  4. Role of steel wire ropes in mine safety

    CSIR Research Space (South Africa)

    Peake, A

    2008-11-01

    Full Text Available Today there are an estimated 2 300 steel wire ropes installed in roughly 200 underground mines in South Africa. These mines employ more than 280 000 workers underground and hoist several millions of tonnes of rock to the surface every month...

  5. Experimental research on the mechanical property of prestressing steel wire during and after heating

    Institute of Scientific and Technical Information of China (English)

    ZHENG Wenzhong; HU Qiong; ZHANG Haoyu

    2007-01-01

    The mechanical property of prestressing steel wire during and after heating is the key factor in the design of fire resistance and after-fire damage evaluation of prestressed structures. Tensile experiment of 16 prestressing steel wires (fptk= 1770 N/mm2, d = 5 mm, low relaxation of stress) at high temperature and tensile experiment of 14 prestressed steel wires after heating are carried out. According to the experiment, the shapes of stress-strain curves of steel wire at high temperature go smooth and the mechanical property indexes of the steel wire such as strength, modulus of elastic- ity, etc., degenerate continuously as temperature increased. According to the experiment after heating, the mechanical property of steel wire varies little when the highest tempera- ture that the steel wire has ever been heated to is lower than 300℃; while the stress-strain curves of steel wire become more ductile and the mechanical property indexes of the steel wire degenerate gradually when the highest temperature is higher than 300℃. By applying the theory of viscoelastic mechanics, stress-strain curves of steel wire at high tempera- tures without loading rate influence are obtained. The law of mechanical property indexes of the wire is presented. The mathematical models of the stress-strain relationship of the pre-stressed steel wire are established. All can serve as basic data for the analysis of fire resistance and after-fire damage evaluation ofpre-stressed structures.

  6. Identification of the mechanisms responsible for static strain ageing in heavily drawn pearlitic steel wires

    Science.gov (United States)

    Lamontagne, A.; Kleber, X.; Massardier-Jourdan, V.; Mari, D.

    2014-08-01

    The microstructural changes occurring during drawing and ageing in pearlitic steel wires have been studied using the thermoelectric power (TEP) measurements combined with atom probe tomography (APT) and differential scanning calorimetry (DSC). APT analysis confirmed that cementite dissolution occurs during the cold-drawing process. The high sensitivity of TEP to solute atoms allowed two ageing mechanisms to be identified, both related to a redistribution of carbon atoms. The complementary use of tensile tests and DSC confirmed these results.

  7. Forecasting of Corrosion Properties of Steel Wires for Production of Guide Wires for Cardiological Treatment

    Directory of Open Access Journals (Sweden)

    J. Przondziono

    2013-01-01

    Full Text Available The study presents evaluation of the influence of strain in drawing process and of surface modification on resistance to electrochemical corrosion of wires made of stainless steel for production of guide wires used in invasive cardiology. The results of static tensile test enabled us to determine the course of flow curve of wires made of X10CrNi 18-8 steel as well as mathematical form of flow stress function. Resistance to electrochemical corrosion was evaluated on the ground of registered anodic polarisation curves by means of potentiodynamic method. The tests were performed in solution simulating human blood on samples that were electrolytically polished and samples that were polished and then chemically passivated. Exemplary anodic polarisation curves were given. It was proved that with the applied strain, corrosion properties decrease. It was found that chemical passivation improves wire corrosion characteristics. Statistical analysis showed that there is a significant dependence between corrosion properties (polarisation resistance Rp and strain ε applied in drawing process. Functions that present the change Rp=f(ε were selected. The issue is of importance to guide wire manufacturers because application of the suggested methodology will enable us to forecast corrosion characteristics of wire with the required strength drawn with the applied strain.

  8. Comparative study and quantification of cementite decomposition in heavily drawn pearlitic steel wires

    Energy Technology Data Exchange (ETDEWEB)

    Lamontagne, A. [University of Lyon, INSA Lyon, MATEIS–UMR CNRS 5510, Bât. St Exupéry, 3ème étage, 25 Avenue Jean Capelle, Villeurbanne Cedex 69621 (France); Massardier, V., E-mail: veronique.massardier@insa-lyon.fr [University of Lyon, INSA Lyon, MATEIS–UMR CNRS 5510, Bât. St Exupéry, 3ème étage, 25 Avenue Jean Capelle, Villeurbanne Cedex 69621 (France); Kléber, X. [University of Lyon, INSA Lyon, MATEIS–UMR CNRS 5510, Bât. St Exupéry, 3ème étage, 25 Avenue Jean Capelle, Villeurbanne Cedex 69621 (France); Sauvage, X. [University of Rouen, GPM, UMR CNRS 6634, BP 12, Avenue de l’Université, 76801 Saint-Etienne du Rouvray (France); Mari, D. [Institute of Condensed Matter Physics, Ecole Polytechnique Fédérale de Lausanne, Station 3, Lausanne CH-1015 (Switzerland)

    2015-09-17

    Heavily cold-drawing was performed on a pearlitic steel wire and on an ultra-low carbon (ULC) steel wire in order to highlight and quantify the microstructural changes caused by this type of deformation. Both global techniques (thermoelectric power, electrical resistivity, internal fiction background) and local techniques (Atom Probe Tomography) were combined for this study. It was shown that two distinct stages have to be taken into account during the cold-drawing of pearlitic steels. The first stage (below a true strain of 1.5) was attributed mainly to the lamellar alignment, while the second stage (above a true strain of 1.5) was unambiguously interpreted as being due to a gradual enrichment of the carbon content of ferrite arising from the strain induced cementite decomposition. The carbon content in solid solution in ferrite was assessed as a function of the true strain. All the techniques showed that this carbon content exceeds the solubility limit of carbon in the ferrite above a true strain of 2.2. A correlation between the increase in the carbon content of ferrite and the increase in yield strength was also highlighted. Moreover, a scenario was proposed to explain the microstructural changes caused by drawing.

  9. CORROSION INHIBITOR FOR CARBON STEELS

    African Journals Online (AJOL)

    corrosion inhibitor for carbon steel in 3% ac]neon.s' NaCl solution (pH 6) ... compared to stainless steels (Buchweishaija & Hagen 1997). Organic compounds are ... resistant dust for break and clutch linings, wood binders and mould (Gedam.

  10. 77 FR 46055 - Steel Wire Garment Hangers From Taiwan: Preliminary Determination of Sales at Less Than Fair Value

    Science.gov (United States)

    2012-08-02

    ... Wire Garment Hangers From Taiwan: Preliminary Determination of Sales at Less Than Fair Value AGENCY.... Department of Commerce (the ``Department'') preliminarily determines that steel wire garment hangers... Department received an antidumping duty (``AD'') petition concerning imports of steel wire garment...

  11. Deformation of cementite in cold drawn pearlitic steel wire

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Feng, E-mail: fangfeng@seu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Zhao, Yufei; Liu, Peipei; Zhou, Lichu [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Hu, Xian-jun [Jiangsu Sha-Steel Group, Zhangjiagang 215625 (China); Zhou, Xuefeng [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Xie, Zong-han [School of Mechanical Engineering, University of Adelaide, SA 5005 (Australia)

    2014-07-01

    Nanostructural evolution of cementite lamellae in pearlitic steel wires subjected to cold drawing remains elusive, making it difficult to understand the origin of remarkable ductility in cementite. Using high-resolution transmission electron microscopy (HRTEM), the mechanisms underlying the inelastic deformation of cementite in pearlitic steel wires were examined and elucidated. Deformation of cementite in drawing should be included in two mechanisms: (1) Dislocation mechanism: deformation in low strain pearlite should rely on the movement of dislocation. Flat-crystal cementite was broken up into several different orientation cementite particles. (2) Grain rotation mechanism: the deformation mechanism should be by the rotation of cementite particles. Cementite still keeps lamellar shape, but it was divided into a multilayer structure: central nano-crystal and outermost amorphous cementite.

  12. An Experimental Study on Strengthening of Reinforced Concrete Flexural Members using Steel Wire Mesh

    Directory of Open Access Journals (Sweden)

    Al Saadi Hamza Salim Mohammed

    2017-01-01

    Full Text Available One of the major challenges and contemporary research in the field of structural engineering is strengthening of existing structural elements using readily available materials in the market. Several investigations were conducted on strengthening of various structural components using traditional and advanced materials. Many researchers tried to enhance the reinforced concrete (RC beams strength using steel plate, Glass and Carbon Fibre Reinforced Polymers (GFRP & CFRP. For the reason that high weight to the strength ratio and compatibility in strength between FRP composites and steel bars, steel plates and GFRP and CFRP composites are not used for strengthening works practically. Hence, in this present work the suitability of using wire mesh for the purpose of strengthening the RC flexural members is studied by conducting experimental works. New technique of strengthening system using wire mesh with a view to improve sectional properties and subsequently flexural strength of RC beams is adopted in this work. The results for experimental and theoretical analysis were compared and found that good correlation exists between them. The experimental results indicate that RC beams strengthened with steel wire mesh are easy technique for strengthening of existing flexural members.

  13. 77 FR 46044 - Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Preliminary Determination of...

    Science.gov (United States)

    2012-08-02

    ... Wire Garment Hangers From the Socialist Republic of Vietnam: Preliminary Determination of Sales at Less... preliminarily determine that steel wire garment hangers from the Socialist Republic of Vietnam (``Vietnam'') are... (``AD'') petition concerning imports of steel wire garment hangers from Vietnam filed in proper form...

  14. Laser brazing with filler wire for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    Feng Xiaosong; Li Liqun; Chen Yanbin; Zhou Shanbao

    2005-01-01

    The process properties and interface behavior of CO2 laser brazing with automatic wire feed for galvanized steel sheets were investigated , in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicalar α solid solution was found on the filler metal side.

  15. Ultrahigh Carbon Steel.

    Science.gov (United States)

    1984-10-01

    Steels have been utilized to prepare compacted powders of white cast iron (2 to 3%C) which exhibit superplastic be- havior at 650 0C and which are ductile ...strength and ductility than many of these commercially-avail- able steels. In particular, austempered fine-grained UHC steels exhibit good co7,binations of... Ductility of Rapidly Solidified White Cast Irons ", Powd. Metall., 26 (1983), pp. 155-160. (29) L. E. Eiselstein, 0. A. Ruano, J. Wadsworth, and 0. D

  16. 75 FR 28560 - Prestressed Concrete Steel Wire Strand From the People's Republic of China: Final Determination...

    Science.gov (United States)

    2010-05-21

    ... International Trade Administration Prestressed Concrete Steel Wire Strand From the People's Republic of China... less than fair value (``LTFV'') in the antidumping investigation of prestressed concrete steel strand...'' section of this notice. \\1\\ See Prestressed Concrete Steel Wire Strand From the People's Republic of...

  17. Drawing Brittle Fracture Causes Analysis of Large Gauge High Carbon Steel 82B Wire Rod%大规格高碳硬线82B拉拔脆断原因分析

    Institute of Scientific and Technical Information of China (English)

    张寄东; 智建国; 吕刚; 宿成

    2011-01-01

    采用金相组织检验分析等方法,分析了大规格82B拉拔劈裂脆断问题.结果表明:劈裂断口试样的中心处,由于锰、铬偏析而出现异常的马氏体组织,导致其变形与基体不一致,在拉拔过程中中心马氏体断裂成为裂纹源.断口附近表面存在结疤和擦伤等表面缺陷,中心马氏体和表面缺陷共同导致大规格82B拉拔劈裂脆断.通过优化合金元素锰、铬的成分含量,同时改善炼钢、轧制、拉拔等工艺,有效地降低了劈裂脆断的发生率.%The causes of drawing cleavage brittle fracture of large gauge high carbon steel 82B wire rod are analyzed by carrying out metallographic structure inspection and analysis. They are found out as the result of Mn, Cr central segregation causing formation of martensite in the centre of the wire rod, and the center martensite fracture becomes one of the sources of crack in the process of drawing because of the difference of deformation rate between the central part and the other area. There are some defects of scar and scratches near the fracture surface. It is manifested, through deeper analyzing, the main cause of drawing cleavage brittle fracture is the combined action of central martensite and surface defect. The incidence rate of cleavage brittle fracture defect has been reduced effectively through optimizing the content of Mn and Cr and improving the technics of steelmaking, rolling and drawing.

  18. 76 FR 27007 - Steel Wire Garment Hangers From the People's Republic of China: Affirmative Preliminary...

    Science.gov (United States)

    2011-05-10

    ... first two stages, described as steel wire drawing and molding, were performed in the PRC by Company X... Chinese production processes for the first two steps (wire drawing stage and wire shaping forming stage...\\ According to Angang, the equipment and labor involved in the wire drawing, cutting, and shaping stages of...

  19. 78 FR 29325 - Prestressed Concrete Steel Rail Tie Wire From Mexico, the People's Republic of China, and...

    Science.gov (United States)

    2013-05-20

    ... International Trade Administration Prestressed Concrete Steel Rail Tie Wire From Mexico, the People's Republic...'') petitions concerning imports of prestressed concrete steel rail tie wire (``PC tie wire'') from Mexico, the... Antidumping Duty Petitions on Prestressed Concrete Steel Rail Tie Wire from the PRC, Mexico, and Thailand...

  20. The Microstructure and Hardness of Hot Dip Galvanized Steel During Wire Drawing

    Science.gov (United States)

    Klinaku, Shukri; Dilo, Teuta; Syla, Naim

    2010-01-01

    The steel wire samples are hot-dip-galvanized. The zinc coating is preformed using the standard method. To recognize the behavior of the zinc coated steel wire during the submission to deformation, the wire samples are drawn on a machine designed for this aim and then investigated. In this research is represented the phase structure of the zinc coated samples. Afterwards the thickness of the layer and the hardness of the hot-dip galvanized steel depending on the drawing is represented.

  1. MODERN TECHNOLOGICAL APPROACHES TO DIRECTIONAL FORMATION OF STRUCTURE AND CHARACTERISTICS IN HIGH-CARBON ROD-WIRE

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2009-01-01

    Full Text Available Influencing of the combined termomechanical treatment and alloying of high-carbon steel is studied by a chrome with the lowered maintenance of manganese on structure education and properties of wire rod. Kinetics of disintegration of austenita of alloy high-carbon steel at the continuous cooling. For the steel 80 regressive dependence of influencing of tensile strength on maintenance of chrome and manganese is built.

  2. Mechanical Response of Steel Wire Wound Reinforced Rubber Flexible Pipe under Internal Pressure

    Institute of Scientific and Technical Information of China (English)

    GU Fan; HUANG Cheng-kui; ZHOU Jing; LI Lin-pu

    2009-01-01

    Steel wire wound reinforced flexible pipe in this study mainly consists of multiple anisotropic steel wire wound reinforcement layers and multiple isotropic rubber layers. Based on 3D anisotropic elastic theory, the analytic solutions of stresses and elastic deformations of steel wire wound reinforced rubber flexible pipe under internal pressure are presented. As the adjacent reinforcement layers with wound angle have different radii, the single reinforcement layer shows the effect of tensile-shear coupling. Moreover, the static loading test results of steel wire wound reinforced rubber flexible pipe under internal pressure are basically coincided with the calculated values by present method.

  3. Evolution of cementite morphology in pearlitic steel wire during wet wire drawing

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Xiaodan [Advanced Materials Laboratory, Department of Materials Science and Engineering, Tsinghua University, 100084 (China); Godfrey, Andrew, E-mail: awgodfrey@mail.tsinghua.edu.cn [Advanced Materials Laboratory, Department of Materials Science and Engineering, Tsinghua University, 100084 (China); Hansen, Niels; Huang Xiaoxu [Center for Fundamental Research: Metal Structures in Four Dimensions, Materials Research Division, Riso National Laboratory for Sustainable Energy, DTU, DK-4000 Roskilde (Denmark); Liu Wei [Advanced Materials Laboratory, Department of Materials Science and Engineering, Tsinghua University, 100084 (China); Liu Qing [School of Materials Science and Engineering, Chongqing University, Chongqing, 400030 (China)

    2010-01-15

    The evolution of the cementite phase during wet wire drawing of a pearlitic steel wire has been followed as a function of strain. Particular attention has been given to a quantitative characterization of changes in the alignment and in the dimensions of the cementite phase. Scanning electron microscope observations show that cementite plates become increasingly aligned with the wire axis as the drawing strain is increased. Measurements in the transmission electron microscope show that the cementite deforms plastically during wire drawing , with the average thickness of the cementite plates decreasing from 19 nm ({epsilon} = 0) to 2 nm ({epsilon} = 3.7) in correspondence with the reduction in wire diameter. The deformation of the cementite is strongly related to plastic deformation in the ferrite, with coarse slip steps, shear bands and cracks in the cementite plates/particles observed parallel to either {l_brace}110{r_brace}{sub {alpha}} or {l_brace}112{r_brace}{sub {alpha}} slip plane traces in the ferrite.

  4. Microstructure-mechanical property relationships of dual-phase steel wire

    Science.gov (United States)

    Nakagawa, A. H.; Thomas, G.

    1985-05-01

    The high strain hardening rate and formability of dual-phase steels makes them promising choices for drawing into high strength wire. As the fundamental part of an alloy design project, dual-phase steels with several different martensite volume fractions, particle shapes, particle sizes, compositions, and crystallographic relations with the ferrite matrix were studied. They were wire drawn with true strains of up to 6.1. The initial microstructure, void formation tendency, drawability, and mechanical properties of the various steels were compared and correlated. The Fe-2Si-0.1C alloy was found to be the most promising with a suggested reduction in the carbon level to 0.06 to 0.08 pct. The double heat treatment which consists of quenching from austenite to martensite followed by intercritical annealing and quenching produced the best microstructure for drawing into wire. The annealing temperature should be adjusted to yield 25 to 30 vol pct martensite in the final microstructure. Stress relief after drawing provided a substantial increase in ductility without significant loss in strength.

  5. 77 FR 2958 - Prestressed Concrete Steel Wire Strand From Thailand: Correction to Notice of Opportunity To...

    Science.gov (United States)

    2012-01-20

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Prestressed Concrete Steel Wire Strand From Thailand: Correction to Notice of... administrative review of the antidumping duty order on prestressed concrete steel wire strand (``PC Strand...

  6. 78 FR 25303 - Prestressed Concrete Steel Rail Tie Wire From China, Mexico, and Thailand

    Science.gov (United States)

    2013-04-30

    ... COMMISSION Prestressed Concrete Steel Rail Tie Wire From China, Mexico, and Thailand Institution of... materially retarded, by reason of imports from prestressed concrete steel rail tie wire from China, Mexico.... Persons with mobility impairments who will need special assistance in gaining access to the Commission...

  7. 77 FR 806 - Steel Wire Garment Hangers From Taiwan and Vietnam; Institution of Antidumping and Countervailing...

    Science.gov (United States)

    2012-01-06

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Steel Wire Garment Hangers From Taiwan and Vietnam; Institution of Antidumping and Countervailing... from Taiwan and Vietnam of steel wire garment hangers, provided for in subheading 7326.20 of...

  8. 77 FR 73430 - Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Preliminary Affirmative...

    Science.gov (United States)

    2012-12-10

    ... International Trade Administration Steel Wire Garment Hangers From the Socialist Republic of Vietnam... preliminarily determined that critical circumstances exist with respect to imports of steel wire garment hangers... of garment hangers from Vietnam filed in proper form by M&B Metal Products Company, Inc.,...

  9. 76 FR 66895 - Steel Wire Garment Hangers From the People's Republic of China: Affirmative Final Determination...

    Science.gov (United States)

    2011-10-28

    ... International Trade Administration Steel Wire Garment Hangers From the People's Republic of China: Affirmative... Department'') continues to determine that steel wire garment hangers (``garment hangers'') exported by Angang... circumventing the antidumping duty order \\1\\ on garment hangers from the People's Republic of China...

  10. 75 FR 32747 - Prestressed Concrete Steel Wire Strand from Mexico: Rescission of Antidumping Duty Administrative...

    Science.gov (United States)

    2010-06-09

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE INTERNATIONAL TRADE ADMINISTRATION Prestressed Concrete Steel Wire Strand from Mexico: Rescission of Antidumping... prestressed concrete steel wire strand (``PC Strand'') from Mexico for the period January 1, 2009...

  11. 76 FR 64105 - Stainless Steel Wire Rod From India; Scheduling of an Expedited Five-Year Review Concerning the...

    Science.gov (United States)

    2011-10-17

    ... COMMISSION Stainless Steel Wire Rod From India; Scheduling of an Expedited Five-Year Review Concerning the Antidumping Duty Order on Stainless Steel Wire Rod From India AGENCY: United States International Trade... determine whether revocation of the antidumping duty order on stainless steel wire rod from India would...

  12. 76 FR 38686 - Stainless Steel Wire Rod From India; Institution of a Five-Year Review Concerning the Antidumping...

    Science.gov (United States)

    2011-07-01

    ... COMMISSION Stainless Steel Wire Rod From India; Institution of a Five-Year Review Concerning the Antidumping Duty Order on Stainless Steel Wire Rod From India AGENCY: United States International Trade Commission... the antidumping duty order on stainless steel wire rod from India would be likely to lead...

  13. 77 FR 14002 - Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Notice of Postponement of...

    Science.gov (United States)

    2012-03-08

    ... International Trade Administration Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Notice of... (the Department) initiated the countervailing duty investigation of steel wire garment hangers from the Socialist Republic of Vietnam. See Steel Wire Garment Hangers from the Socialist Republic of...

  14. 77 FR 75980 - Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Final Determination of Sales...

    Science.gov (United States)

    2012-12-26

    ... International Trade Administration Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Final... antidumping investigation of steel wire garment hangers from the Socialist Republic of Vietnam (``Vietnam... continue to determine that steel wire garment hangers from Vietnam are being, or are likely to be, sold...

  15. 77 FR 28356 - Steel Wire Garment Hangers From the Socialist Republic of Vietnam and Taiwan: Postponement of...

    Science.gov (United States)

    2012-05-14

    ... International Trade Administration Steel Wire Garment Hangers From the Socialist Republic of Vietnam and Taiwan... antidumping duty investigations of steel wire garment hangers from the Socialist Republic of Vietnam... 6, 2012. \\1\\ See Steel Wire Garment Hangers From the Socialist Republic of Vietnam and...

  16. 77 FR 19191 - Steel Wire Garment Hangers From the People's Republic of China: Amended Final Results of the...

    Science.gov (United States)

    2012-03-30

    ... International Trade Administration Steel Wire Garment Hangers From the People's Republic of China: Amended Final... on steel wire garment hangers (``hangers'') from the People's Republic of China (``PRC'').\\1\\ On... Steel Wire Garment Hangers From the People's Republic of China: Final Results and Final...

  17. 76 FR 27994 - First Administrative Review of Steel Wire Garment Hangers From the People's Republic of China...

    Science.gov (United States)

    2011-05-13

    ... International Trade Administration First Administrative Review of Steel Wire Garment Hangers From the People's... preliminary results of the first administrative review of the antidumping duty order on steel wire garment...''), March 25, 2008, through November 30, 2009. \\1\\ See Steel Wire Garment Hangers From the People's...

  18. 78 FR 8107 - Certain Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Countervailing Duty Order

    Science.gov (United States)

    2013-02-05

    ... International Trade Administration Certain Steel Wire Garment Hangers From the Socialist Republic of Vietnam... order on certain steel wire garment hangers from the Socialist Republic of Vietnam (Vietnam). DATES... duty investigation of certain steel wire garment hangers from Vietnam.\\1\\ On January 28, 2013, the...

  19. 77 FR 28354 - Steel Wire Garment Hangers From the People's Republic of China: Extension of Time Limit for...

    Science.gov (United States)

    2012-05-14

    ... International Trade Administration Steel Wire Garment Hangers From the People's Republic of China: Extension of... of the antidumping duty order on steel wire garment hangers from the People's Republic of China... Administrative Review of Steel Wire Garment Hangers from the People's Republic of China: Selection of...

  20. 77 FR 70993 - Steel Wire Garment Hangers From the People's Republic of China: 2011-2012 Initiation of...

    Science.gov (United States)

    2012-11-28

    ... International Trade Administration Steel Wire Garment Hangers From the People's Republic of China: 2011-2012... antidumping duty order on steel wire garment hangers from the People's Republic of China (``PRC'') meets the... INFORMATION: Background The antidumping duty order on steel wire garment hangers from the PRC (``the...

  1. 75 FR 38977 - Pre-Stressed Concrete Steel Wire Strand from the People's Republic of China: Notice of Amended...

    Science.gov (United States)

    2010-07-07

    ... International Trade Administration Pre-Stressed Concrete Steel Wire Strand from the People's Republic of China... concrete steel wire strand (PC strand) from the People's Republic of China (PRC). On June 22, 2010, the ITC...-Stressed Concrete Steel Wire Strand from the People's Republic of China, USITC Pub. 4162, Inv. Nos....

  2. 78 FR 57619 - Prestressed Concrete Steel Rail Tie Wire From Mexico, Thailand, and the People's Republic of...

    Science.gov (United States)

    2013-09-19

    ... International Trade Administration Prestressed Concrete Steel Rail Tie Wire From Mexico, Thailand, and the... antidumping duty investigations of imports of prestressed concrete steel rail tie wire from Mexico, Thailand, and the People's Republic of China. See Prestressed Concrete Steel Rail Tie Wire From Mexico,...

  3. 75 FR 28557 - Pre-Stressed Concrete Steel Wire Strand from the People's Republic of China: Final Affirmative...

    Science.gov (United States)

    2010-05-21

    ... International Trade Administration Pre-Stressed Concrete Steel Wire Strand from the People's Republic of China... countervailable subsidies are being provided to producers and exporters of pre-stressed concrete steel wire strand... Determination on October 27, 2009. See Pre-Stressed Concrete Steel Wire Strand from the People's Republic...

  4. SIMULACIÓN EXPERIMENTAL Y NUMÉRICA DE UN PROCESO DE TREFILADO HÚMEDO DE UN ALAMBRE DE ACERO AL CARBONO EXPERIMENTAL AND NUMERICAL SIMULATION OF THE DAMP WIRE DRAWING PROCESS OF A CARBON STEEL

    Directory of Open Access Journals (Sweden)

    Ennio L Rojas

    2008-06-01

    Full Text Available En este trabajo se presenta un análisis experimental y numérico para la descripción del comportamiento mecánico de un alambre de acero al carbono durante un proceso industrial de trefilado húmedo. En primer lugar, se hizo una campaña experimental de mediciones de fuerza de trefilado de las doce reducciones presentes en el proceso. En segundo lugar, se llevaron a cabo ensayos de tracción con objeto de caracterizar el comportamiento mecánico del material en cada etapa de reducción. En estos ensayos se obtuvieron curvas de tensión-deformación que, en conjunto a las respuestas calculadas a partir de la simulación de los ensayos, permitieron derivar la evolución de los parámetros elásticos y plásticos característicos del material a medida que se reduce su diámetro. De dicha evolución se constató el gran endurecimiento que experimenta el material durante el proceso el que, a su vez, condiciona fuertemente su trefilabilidad. Las simulaciones se realizaron por medio de un modelo elastoplástico de grandes deformaciones implementado en un programa de cálculo preexistente, basado en el método de elementos finitos, denominado VULCAN. Luego, los parámetros del material obtenidos en los ensayos de tracción fueron considerados en la simulación del proceso de deformación que ocurre durante el paso del alambre a través de los dados. Los resultados de la simulación se consideran aceptables y representativos del comportamiento del alambre en el proceso.This paper presents an experimental and numerical analysis for the description of the mechanical behaviour of a carbon steel wire during an industrial process of damp drawing. Firstly, an experimental procedure aimed at measuring wire drawing forces in the twelve reductions present in the process was performed. Secondly, tensile tests were carried out in order to characterize the mechanical behavior of the material for each reduction step. The resulting stress-strain curves together with

  5. Characterization of HAZ of API X70 Microalloyed Steel Welded by Cold-Wire Tandem Submerged Arc Welding

    Science.gov (United States)

    Mohammadijoo, Mohsen; Kenny, Stephen; Collins, Laurie; Henein, Hani; Ivey, Douglas G.

    2017-03-01

    High-strength low-carbon microalloyed steels may be adversely affected by the high-heat input and thermal cycle that they experience during tandem submerged arc welding. The heat-affected zone (HAZ), particularly the coarse-grained heat-affected zone (CGHAZ), i.e., the region adjacent to the fusion line, has been known to show lower fracture toughness compared with the rest of the steel. The deterioration in toughness of the CGHAZ is attributed to the formation of martensite-austenite (M-A) constituents, local brittle zones, and large prior austenite grains (PAG). In the present work, the influence of the addition of a cold wire at various wire feed rates in cold-wire tandem submerged arc welding, a recently developed welding process for pipeline manufacturing, on the microstructure and mechanical properties of the HAZ of a microalloyed steel has been studied. The cold wire moderates the heat input of welding by consuming the heat of the trail electrode. Macrostructural analysis showed a decrease in the CGHAZ size by addition of a cold wire. Microstructural evaluation, using both tint etching optical microscopy and scanning electron microscopy, indicated the formation of finer PAGs and less fraction of M-A constituents with refined morphology within the CGHAZ when the cold wire was fed at 25.4 cm/min. This resulted in an improvement in the HAZ impact fracture toughness. These improvements are attributed to lower actual heat introduced to the weldment and lower peak temperature in the CGHAZ by cold-wire addition. However, a faster feed rate of the cold wire at 76.2 cm/min adversely affected the toughness due to the formation of slender M-A constituents caused by the relatively faster cooling rate in the CGHAZ.

  6. Seismic Behavior of Short Concrete Columns with Prestressing Steel Wires

    Directory of Open Access Journals (Sweden)

    Deng Zong-Cai

    2014-01-01

    Full Text Available The seismic behavior of short circular reinforced concrete columns was studied by testing seven columns retrofitted with prestressing steel wire (PSW, subjected to combined constant axial compression and lateral cyclic load. The main test parameters were configuration index of PSW, prestressing level of PSW, and axial compression ratio. An analysis and discussion of the test results including failure mode, hysteresis curves, skeleton curves, ductility, and degradation of stiffness was done. The results show that the seismic performance of the retrofitted specimens could be effectively enhanced even if the axial compression ratio of columns reached 0.81. The ductility index and the energy absorption capacity of the retrofitted specimens increase with the prestressing level of PSW. The formulas for calculating shear capacity of RC short columns strengthened with PSW were proposed which may be useful for future engineering designs and researches.

  7. Sulfur Content Precision Control Technology for CO2-Shielded Welding Wire Steel

    Science.gov (United States)

    Chaofa, Zhang; Huaqiang, Hao; Youbing, Xiang; Shanxi, Liu

    As a kind of impurity and displaying with FeS and MnS form in steel, Sulfur can make the disadvantage effect on the performance of hot-working, welding and corrosion resistance. The high content sulfur in steel can cause the hot brittle phenomenon for the steel. For the welding steel, when the sulfur content is higher, the drawing performance of wire rod become worst and the yield of wire rod decrease. When the sulfur is lower, the automatic wire feeding performance for the gas shielded welding become worst and the weld seam is not smooth. According to the results of welding expert research, 0.010%≤ S≤ 0.020% in CO2-shielded welding wire steel is reasonable.

  8. Movement analysis on steel wire rope of continuous conveyor with disc-tube assembly

    Institute of Scientific and Technical Information of China (English)

    LUAN Li-jun; SHI Shu-lin; REN Li-yi

    2004-01-01

    The steel wire rope of continuous conveyor with disc-tube assembly is droved by the driving wheel. When the driving wheel rotates, the gear is combined to the connection disc in turn, promoting the connection disc to move in succession. Turning the whirling torque of driving wheel into the straight-line traction force. When the steel wire rope is winded by the driving wheel some winded along the circumference, others winded along the straight line. Used motion subject law, this article analyses the change of the velocity and the acceleration of the steel wire rope in the straight movement, and observe the mathematics' model of velocity and acceleration.

  9. Torque resistance of different stainless steel wires commonly used for fixed retainers in orthodontics

    DEFF Research Database (Denmark)

    Arnold, Dario; Dalstra, Michel; Verna, Carlalberta

    2016-01-01

    Objective: Movements of teeth splinted by fixed retention wires after orthodontic treatment have been observed. The aetiological factors for these movements are unknown. The aim of this in vitro study was to compare the resistance to torque of different stainless steel wires commonly used for fixed...... retainers in orthodontics. Materials and Methods: Torquing moments acting on a retainer wire were measured in a mechanical force testing system by applying buccal crown torque to an upper lateral incisor in both a 3-teeth and in a 2-teeth setup. Seven stainless steel wires with different shape, type (plain...

  10. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  11. Reduction of work hardening rate in low-carbon steels

    Science.gov (United States)

    Yalamanchili, Bhaskar Rao

    Low carbon grades of steel rods are used to produce finished products such as fine wire, coat hangers, staples, and roofing nails. These products are subject to ductility failures during production due to excessively high work hardening rates during wire drawing. The high work hardening rates are attributed to the presence of residuals, free nitrogen, or combinations thereof. This research concludes that the most cost-effective way to reduce the work hardening rate during wire drawing is to combine boron with nitrogen to form boron nitride, and thus reducing its work hardening contribution. The results of this study also conclude the following: (1) Boron/Nitrogen ratio is the more significant factor than rod tensile strength, which affects work hardening rate. Higher ratio is better in the 0.79 to 1.19 range. (2) Maintaining this narrow B/N range requires precise process control. (3) Process conditions such as dissolved oxygen (Steel Texas (North Star) benefited from this research by being able to provide a competitive edge in both quality and cost of its low carbon boron grades thus making North Star a preferred supplier of wire rod for these products.

  12. Model of Carbon Wire Heating in Accelerator Beam

    CERN Document Server

    Sapinski, M

    2008-01-01

    A heat flow equation with beam-induced heating and various cooling processes for a carbon wire passing through a particle beam is solved. Due to equation nonlinearity a numerical approach based on discretization of the wire movement is used. Heating of the wire due to the beam-induced electromagnetic field is taken into account. An estimation of the wire sublimation rate is made. The model is tested on SPS, LEP and Tevatron Main Injector data. Results are discussed and conclusions about limits of Wire Scanner operation on LHC beams are drawn.

  13. Experimental Test of Stainless Steel Wire Mesh and Aluminium Alloy With Glass Fiber Reinforcement Hybrid Composite

    Directory of Open Access Journals (Sweden)

    Ranga Raj R.,

    2015-05-01

    Full Text Available At present, composite materials are mostly used in aircraft structural components, because of their excellent properties like lightweight, high strength to weight ratio, high stiffness, and corrosion resistance and less expensive. In this experimental work, the mechanical properties of laminate, this is reinforced with stainless steel wire mesh, aluminum sheet metal, perforated aluminum sheet metal and glass fibers to be laminate and investigated. The stainless steel wire mesh and perforated aluminum metal were sequentially stacked to fabricate, hybrid composites. The aluminum metal sheet is also employed with that sequence to get maximum strength and less weight. The tensile, compressive and flexure tests carried out on the hybrid composite. To investigate the mechanical properties and elastic properties of the metal matrix composite laminate of a material we are using experimental test and theoretical calculation. The experimental work consists of Tensile, compressive and flexural test. The expectation of this project results in the tensile and compressive properties of this hybrid composite it is slightly lesser than carbon fibers but it could facilitate a weight reduction compared with CFRP panels. So this hybrid laminates composite material offering significant weight savings and maximum strength over some other GFRP conventional panels.

  14. Special steel production on common carbon steel production line

    Science.gov (United States)

    Pi, Huachun; Han, Jingtao; Hu, Haiping; Bian, Ruisheng; Kang, Jianjun; Xu, Manlin

    2004-06-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron & Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended.

  15. Plain carbon steel bipolar plates for PEMFC

    Institute of Scientific and Technical Information of China (English)

    WANG Jianli; SUN Juncai; TIAN Rujin; XU Jing

    2006-01-01

    Bipolar plates are a multifunctional component of PEMFC. Comparing with the machined graphite and stainless steels, the plain carbon steel is a very cheap commercial metal material. In this paper, the possibility of applying the plain carbon steels in the bipolar plate for PEMFC was exploited. In order to improve the corrosion resistance of the low carbon steel in the PEMFCs' environments,two surface modification processes was developed and then the electrochemical performances and interfacial contact resistance (ICR) of the surface modified plate of plain carbon steel were investigated. The results show that the surface modified steel plates have good corrosion resistance and relatively low contact resistance, and it may be a candidate material as bipolar plate of PEMFC.

  16. Experimental Test of Stainless Steel Wire Mesh and Aluminium Alloy With Glass Fiber Reinforcement Hybrid Composite

    OpenAIRE

    2015-01-01

    At present, composite materials are mostly used in aircraft structural components, because of their excellent properties like lightweight, high strength to weight ratio, high stiffness, and corrosion resistance and less expensive. In this experimental work, the mechanical properties of laminate, this is reinforced with stainless steel wire mesh, aluminum sheet metal, perforated aluminum sheet metal and glass fibers to be laminate and investigated. The stainless steel wire mesh and...

  17. Tribological Testing of Some Potential PVD and CVD Coatings for Steel Wire Drawing Dies

    OpenAIRE

    Nilsson, Maria; Olsson, Mikael

    2010-01-01

    Cemented carbide is today the most frequently used drawing die material in steel wire drawing applications. This is mainly due to the possibility to obtain a broad combination of hardness and toughness thus meeting the requirements concerning strength, crack resistance and wear resistance set by the wire drawing process. However, the increasing cost of cemented carbide in combination with the possibility to increase the wear resistance of steel through the deposition of wear resistant CVD and...

  18. Corrosion resistance of premodeled wires made of stainless steel used for heart electrotherapy leaders

    Science.gov (United States)

    Przondziono, J.; Walke, W.; Młynarski, R.; Szatka, W.

    2012-05-01

    The purpose of the study is to evaluate resistance to electrochemical corrosion of wire made of X10CrNi18-8 stainless steel designed for use in cardiology treatment. The influence of strain formed in the premodeling process and methods of wire surface preparation to corrosive resistance in artificial plasma solution were analysed. Wire corrosion tests were carried out in the solution of artificial plasma. Resistance to electrochemical corrosion was evaluated on the ground of recorded curves of anodic polarization by means of potentiodynamic method. Potentiodynamic tests carried out enabled to determine how the resistance to pitting corrosion of wire changes, depending on strain formed in the premodeling process as well as on the method of wire surface preparation. For evaluation of phenomena occurring on the surface of tested steel, electrochemical impedance spectroscopy (EIS) was applied. Deterioration of corrosive properties of wire along with the increase in the formed strain hardening was observed.

  19. 75 FR 42685 - Steel Wire Garment Hangers From the People's Republic of China: Initiation of Anti-Circumvention...

    Science.gov (United States)

    2010-07-22

    ... the most fundamental aspect of the production process--the forming/shaping of drawn steel wire into a... paper capes and tubes but rather the steel wire rod drawing process and hanger forming process. See, e.g... hanger was drawn from wire rod and formed in the PRC. D. Value of Merchandise Produced in PRC Petitioner...

  20. 77 FR 40853 - Steel Wire Garment Hangers From the People's Republic of China: Partial Rescission of Antidumping...

    Science.gov (United States)

    2012-07-11

    ... International Trade Administration Steel Wire Garment Hangers From the People's Republic of China: Partial... wire garment hangers from the People's Republic of China (``PRC'') covering the period October 1, 2010... Steel Wire Garment Hangers from China--Petitioner's Withdrawal of Review Requests for Specific...

  1. 78 FR 28803 - Steel Wire Garment Hangers From the People's Republic of China: Final Results of Antidumping Duty...

    Science.gov (United States)

    2013-05-16

    ... International Trade Administration Steel Wire Garment Hangers From the People's Republic of China: Final Results... wire garment hangers from the People's Republic of China (``PRC'') on November 8, 2012.\\1\\ We gave...\\ See Steel Wire Garment Hangers from the People's Republic of China: Antidumping Duty...

  2. 77 FR 62492 - Steel Wire Garment Hangers From Taiwan: Final Determination of Sales at Less Than Fair Value

    Science.gov (United States)

    2012-10-15

    ... International Trade Administration Steel Wire Garment Hangers From Taiwan: Final Determination of Sales at Less... wire garment hangers (``hangers'') from Taiwan are being, or are likely to be, sold in the United... from Taiwan.\\1\\ No interested party provided case briefs or rebuttal briefs. \\1\\ See Steel Wire...

  3. The Snoek relaxation in bcc metals-From steel wire to meteorites

    Energy Technology Data Exchange (ETDEWEB)

    Weller, M. [Max-Planck-Institut fuer Metallforschung, Heisenbergstr. 3, D-70569 Stuttgart (Germany)]. E-mail: weller@mf.mpg.de

    2006-12-20

    Heavy interstitial atoms, such as O, N, or C, when dissolved in bcc metals (Fe, Nb, Ta, V), induce elastic dipoles with tetragonal symmetry. The stress induced reorientation produces anelastic relaxation and is the elementary step of interstitial diffusion. Mechanical loss spectra indicate the presence of interstitial atoms by Snoek peaks at distinct, characteristic temperatures. The magnitude of the peaks is proportional to the concentration of interstitial atoms in solution. The atomic model and theory of the Snoek relaxation for ideal interstitial solutions are presented. Experiments with single crystals allow determination of the tensor components of the dipoles. Measurements of the peak position over a wide range of frequencies (6 decades) allow determination of the interstitial diffusion coefficient as a function of temperature. Nonlinearitities in the Arrhenius plots are discussed. In concentrated alloys a broadening of the Snoek peaks is observed, which can be described by a random cooperative strain interaction (RCSI) model. Measurements of the Snoek peak height can be applied as a non-destructive analytical method. This is demonstrated for O-doped Nb wires with a wide range of concentrations (20 up to 10,000 at. ppm O) and for Ta and Nb single crystals doped with O and N. Finally various experimental studies of the carbon Snoek peak in iron are presented. These include measurements of a low carbon steel wire, a Fe-Ni meteorite, and a recently (April 2002) fallen meteorite named Neuschwanstein.

  4. Effect of cumulative strain on texture characteristics during wire drawing of eutectoid steels

    Energy Technology Data Exchange (ETDEWEB)

    Yang, F. [Jiangsu Key Laboratory of Advanced Metallic Materials, School of Materials Science and Engineering, Southeast University, NanJing, 211189 (China)], E-mail: yangfan.hit@gmail.com; Ma, C.; Jiang, J.Q. [Jiangsu Key Laboratory of Advanced Metallic Materials, School of Materials Science and Engineering, Southeast University, NanJing, 211189 (China); Feng, H.P.; Zhai, S.Y. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)

    2008-10-15

    The texture characteristics associated with plastic deformation of Fe-C steels near-eutectoid composition during a continuous cold drawing process were thoroughly investigated by orientation distribution function analysis based on X-ray diffraction. The effect of cumulative drawing strains on the <1 1 0> fiber texture in drawn hypereutectoid and hypoeutectoid steel wires was discussed.

  5. Improvement of the Mechanical Properties of 1022 Carbon Steel Coil by Using the Taguchi Method to Optimize Spheroidized Annealing Conditions

    Directory of Open Access Journals (Sweden)

    Chih-Cheng Yang

    2016-08-01

    Full Text Available Cold forging is often applied in the fastener industry. Wires in coil form are used as semi-finished products for the production of billets. This process usually requires preliminarily drawing wire coil in order to reduce the diameter of products. The wire usually has to be annealed to improve its cold formability. The quality of spheroidizing annealed wire affects the forming quality of screws. In the fastener industry, most companies use a subcritical process for spheroidized annealing. Various parameters affect the spheroidized annealing quality of steel wire, such as the spheroidized annealing temperature, prolonged heating time, furnace cooling time and flow rate of nitrogen (protective atmosphere. The effects of the spheroidized annealing parameters affect the quality characteristics of steel wire, such as the tensile strength and hardness. A series of experimental tests on AISI 1022 low carbon steel wire are carried out and the Taguchi method is used to obtain optimum spheroidized annealing conditions to improve the mechanical properties of steel wires for cold forming. The results show that the spheroidized annealing temperature and prolonged heating time have the greatest effect on the mechanical properties of steel wires. A comparison between the results obtained using the optimum spheroidizing conditions and the measures using the original settings shows the new spheroidizing parameter settings effectively improve the performance measures over their value at the original settings. The results presented in this paper could be used as a reference for wire manufacturers.

  6. Improvement of the Mechanical Properties of 1022 Carbon Steel Coil by Using the Taguchi Method to Optimize Spheroidized Annealing Conditions.

    Science.gov (United States)

    Yang, Chih-Cheng; Liu, Chang-Lun

    2016-08-12

    Cold forging is often applied in the fastener industry. Wires in coil form are used as semi-finished products for the production of billets. This process usually requires preliminarily drawing wire coil in order to reduce the diameter of products. The wire usually has to be annealed to improve its cold formability. The quality of spheroidizing annealed wire affects the forming quality of screws. In the fastener industry, most companies use a subcritical process for spheroidized annealing. Various parameters affect the spheroidized annealing quality of steel wire, such as the spheroidized annealing temperature, prolonged heating time, furnace cooling time and flow rate of nitrogen (protective atmosphere). The effects of the spheroidized annealing parameters affect the quality characteristics of steel wire, such as the tensile strength and hardness. A series of experimental tests on AISI 1022 low carbon steel wire are carried out and the Taguchi method is used to obtain optimum spheroidized annealing conditions to improve the mechanical properties of steel wires for cold forming. The results show that the spheroidized annealing temperature and prolonged heating time have the greatest effect on the mechanical properties of steel wires. A comparison between the results obtained using the optimum spheroidizing conditions and the measures using the original settings shows the new spheroidizing parameter settings effectively improve the performance measures over their value at the original settings. The results presented in this paper could be used as a reference for wire manufacturers.

  7. Manufacturing of High-Strength and High-Ductility Pearlitic Steel Wires Using Noncircular Drawing Sequence

    Energy Technology Data Exchange (ETDEWEB)

    Baek, Hyun Moo; Joo, Ho Seon; Im, Yong-Taek [KAIST, Daejeon (Korea, Republic of); Hwang, Sun Kwang [KITECH, Cheonan (Korea, Republic of); Son, Il-Heon; Bae, Chul Min [POSCO, Pohang (Korea, Republic of)

    2014-07-15

    In this study, a noncircular drawing (NCD) sequence for manufacturing high-strength and high-ductility pearlitic steel wires was investigated. Multipass NCD was conducted up to the 12th pass at room temperature with two processing routes (defined as the NCDA and NCDB), and compared with the wire drawing (WD). During the torsion test, delamination fracture in the drawn wire was observed in the 10th pass of the WD whereas it was not observed until the 12th pass of the NCDB. From X-ray diffraction, the circular texture component that increases the likelihood of delamination fracture of the drawn wire was rarely observed in the NCDB. Thus, the improved ability of the multipass NCDB to manufacture high-strength pearlitic steel wires with high torsional ductility compared to the WD (by reducing the likelihood of delamination fracture) was demonstrated.

  8. Ultrahigh Ductility, High-Carbon Martensitic Steel

    Science.gov (United States)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-10-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  9. A Steel Wire Stress Measuring Sensor Based on the Static Magnetization by Permanent Magnets.

    Science.gov (United States)

    Deng, Dongge; Wu, Xinjun; Zuo, Su

    2016-10-06

    A new stress measuring sensor is proposed to evaluate the axial stress in steel wires. Without using excitation and induction coils, the sensor mainly consists of a static magnetization unit made of permanent magnets and a magnetic field measurement unit containing Hall element arrays. Firstly, the principle is illustrated in detail. Under the excitation of the magnetization unit, a spatially varying magnetized region in the steel wire is utilized as the measurement region. Radial and axial magnetic flux densities at different lift-offs in this region are measured by the measurement unit to calculate the differential permeability curve and magnetization curve. Feature parameters extracted from the curves are used to evaluate the axial stress. Secondly, the special stress sensor for Φ5 and Φ7 steel wires is developed accordingly. At last, the performance of the sensor is tested experimentally. Experimental results show that the sensor can measure the magnetization curve accurately with the error in the range of ±6%. Furthermore, the obtained differential permeability at working points 1200 A/m and 10000 A/m change almost linearly with the stress in steel wires, the goodness of linear fits are all higher than 0.987. Thus, the proposed steel wire stress measuring sensor is feasible.

  10. A Steel Wire Stress Measuring Sensor Based on the Static Magnetization by Permanent Magnets

    Directory of Open Access Journals (Sweden)

    Dongge Deng

    2016-10-01

    Full Text Available A new stress measuring sensor is proposed to evaluate the axial stress in steel wires. Without using excitation and induction coils, the sensor mainly consists of a static magnetization unit made of permanent magnets and a magnetic field measurement unit containing Hall element arrays. Firstly, the principle is illustrated in detail. Under the excitation of the magnetization unit, a spatially varying magnetized region in the steel wire is utilized as the measurement region. Radial and axial magnetic flux densities at different lift-offs in this region are measured by the measurement unit to calculate the differential permeability curve and magnetization curve. Feature parameters extracted from the curves are used to evaluate the axial stress. Secondly, the special stress sensor for Φ5 and Φ7 steel wires is developed accordingly. At last, the performance of the sensor is tested experimentally. Experimental results show that the sensor can measure the magnetization curve accurately with the error in the range of ±6%. Furthermore, the obtained differential permeability at working points 1200 A/m and 10000 A/m change almost linearly with the stress in steel wires, the goodness of linear fits are all higher than 0.987. Thus, the proposed steel wire stress measuring sensor is feasible.

  11. Hierarchical structures in cold-drawn pearlitic steel wire

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Godfrey, Andrew; Hansen, Niels

    2013-01-01

    in the structure and crystallography when a randomly oriented cementite structure in a patented wire during wire drawing is transformed into a lamellar structure parallel to the drawing axis. Changes in the interlamellar spacing and in the misorientation angle along and across the ferrite lamellae show significant...

  12. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  13. Elastic property ratios of a triple-stranded stainless steel arch wire.

    Science.gov (United States)

    Kusy, R P; Dilley, G J

    1984-09-01

    The general elastic property ratio equations for nth-stranded wires are derived and then specified for the case of a triple-stranded arch wire. Several parameters are defined, including the modulus of elasticity (E) and the helical spring (kappa) and bending plane (lambda) shape factors. Thereafter, the elastic property ratios of a wide range of compositional/configurational combinations are determined, using a representative triple-stranded 0.0175 inch (3 X 0.008 inch) stainless steel wire as the base line. These results show that the particular 3 X 0.008 inch wire studied possesses the stiffness of an 0.010 inch stainless steel wire but has at least 20% more strength and range. Furthermore, the stiffness of the 3 X 0.008 inch multistranded wire is similar to an 0.016 inch nickel-titanium wire but only 40% that of an 0.016 inch beta titanium wire. When these elastic property ratios are compared with the previous results reported by Thurow, Burstone, and Kusy, differences are noted which can be explained on the basis of the mechanical property values and/or the geometric modeling assumed.

  14. Finite element analysis of inclusion effects on high strength steel cord wire drawing

    Science.gov (United States)

    Zhang, Guang-liang; Zhao, Tian-Zhang; Zhang, Shi-hong

    2013-05-01

    In wire drawing of high strength steel wire for the application in tier cords, the inclusion plays the key role resulting in wire fractures. The effects of inclusion size, position and shape on wire drawing is investigated via finite element analysis in this paper. A 3D finite element model is developed to analyze the effect of inclusion position on the risk of fracture, and a 2D axisymmetrical finite element model for an inclusion at the wire center is established to investigate the effects of inclusion size and shape on wire fracture. A damage model with the consideration of stress status and plastic strain increment is used to characterize the risk of wire fracture. Finite element analysis results indicate that wire fracture is very critical to the inclusion located at wire core, and inclusion with an elliptical shape and its long axis lining well with the wire axis. Finite element analysis also proves that with the use of 7 degree die instead of 9 degree die is able to reduce the risk of fractures by about 28%.

  15. Surface characteristics and mechanical properties of high-strength steel wires in corrosive conditions

    Science.gov (United States)

    Xu, Yang; Li, Shunlong; Li, Hui; Yan, Weiming

    2013-04-01

    Cables are always a critical and vulnerable type of structural components in a long-span cable-stayed bridge in normal operation conditions. This paper presents the surface characteristics and mechanical performance of high-strength steel wires in simulated corrosive conditions. Four stress level (0MPa, 300MPa, 400MPa and 500MPa) steel wires were placed under nine different corrosive exposure periods based on the Salt Spray Test Standards ISO 9227:1990. The geometric feathers of the corroded steel wire surface were illustrated by using fractal dimension analysis. The mechanical performance index including yielding strength, ultimate strength and elastic modulus at different periods and stress levels were tested. The uniform and pitting corrosion depth prediction model, strength degradation prediction model as well as the relationship between strength degradation probability distribution and corrosion crack depth would be established in this study.

  16. The role of residual stresses in the performance and durability of prestressing steel wires

    OpenAIRE

    Atienza Riera, José Miguel; Ruiz Hervías, Jesús; Elices Calafat, Manuel

    2012-01-01

    Residual stresses developed during wire drawing influence the mechanical behavior and durability of steel wires used for prestressed concrete structures, particularly the shape of the stress–strain curve, stress relaxation losses, fatigue life, and environmental cracking susceptibility. The availability of general purpose finite element analysis tools and powerful diffraction techniques (X-rays and neutrons) has made it possible to predict and measure accurately residual stress field...

  17. Influence of filler wire composition on weld microstructures of a 444 ferritic stainless steel grade

    OpenAIRE

    Villaret, Vincent; Deschaux-Beaume, Frédéric; Bordreuil, Cyril; Rouquette, Sébastien; Chovet, Corinne

    2013-01-01

    International audience; Seven compositions of metal cored filler wires for Gas Metal Arc Welding (GMAW), containing the same weight percent of chromium (Cr) and molybdenum (Mo) as 444 steel, but with different titanium (Ti) and niobium (Nb) contents were investigated. Experimental results pointed out that the filler wire Ti content required to be twice time more than the amount expected in the deposited metal. This was due to the low Ti transfer ratio during arc welding. Moreover, Ti increase...

  18. Microstructure and strengthening mechanisms in cold-drawn pearlitic steel wire

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Godfrey, Andy; Huang, Xiaoxu

    2011-01-01

    Strengthening mechanisms and strength–structure relationships have been analyzed in a cold-drawn pearlitic steel with a structural scale in the nanometer range and a flow stress of about 3.5GPa. The wires have been drawn up to a strain of 3.7 and the structures analyzed and quantified by transmis......Strengthening mechanisms and strength–structure relationships have been analyzed in a cold-drawn pearlitic steel with a structural scale in the nanometer range and a flow stress of about 3.5GPa. The wires have been drawn up to a strain of 3.7 and the structures analyzed and quantified...

  19. 76 FR 1134 - Steel Wire Garment Hangers From the People's Republic of China: Extension of Time Limit for Final...

    Science.gov (United States)

    2011-01-07

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Steel Wire Garment Hangers From the People's Republic of China: Extension of... administrative review. See Steel Wire Garment Hangers From the People's Republic of China: Preliminary...

  20. 76 FR 28953 - Steel Wire Garment Hangers From the People's Republic of China: Extension of Time Limits for...

    Science.gov (United States)

    2011-05-19

    ... International Trade Administration Steel Wire Garment Hangers From the People's Republic of China: Extension of... garment hangers from the People's Republic of China (``PRC'') covering the period, October 1, 2009... Administrative Review of Steel Wire Garment Hangers from the People's Republic of China: Selection of...

  1. Research of 1770 MPa galvanized steel wire for stay cable of domestic bridges

    Institute of Scientific and Technical Information of China (English)

    Ding Feng; Sang Chunming; Zhou Daiyi; Bai Bingdong

    2009-01-01

    This paper focuses on introducing the manufacture technology of 1 770 MPa galvanized steel wires for stay cables applied to domestic bridges. During the development practices of high strength galvanized wire for stay cables used in Sutong Bridge, Baosteel has established three key technologies based on research of manufacture technology and technical innovation. The three key technologies are: "Double Tensioning + limiter die" process, "dominant process + fine adjustment" in integrated optimization technology and "three-level control" in hot dip galvanization. With these key technologies, Baosteet has produced 1 770 MPa galvanized wires for stay cable, which has high tensile strength, low relaxation and good torsion performances.

  2. Effect of Si on the Aging Behavior of Cold-Drawn Pearlitic Steel Wires

    Science.gov (United States)

    Tu, Yiyou; Wang, Xiaohui; Huang, Huiling; Zhou, Xuefeng; Jiang, Jianqing

    2017-02-01

    The effects of Si on the aging behavior in severe cold-drawn pearlitic steel were investigated. Under the same conditions, partitioning ratio, κ Mn, increased from 1.14 to 1.92 in 0.22 pct-Si steel as pearlitic transformation temperature rose from 793 K to 873 K (520 °C to 600 °C); however, κ Mn of 0.95 pct-Si steel only increased from 1.87 to 1.94. Cementite lamellae spheroidization in high Si content steel wire was remarkably delayed during aging at 698 K (425 °C) by the combined effect of diffusion retardation of Si and C atom and cementite phase stabilization by Mn alloying. In addition, age-hardening duration is prolonged, thereby extending age-hardening duration of the as-drawn 0.95 pct-Si-873 K (600 °C) steel wire by approximately 10 times that of 0.22 pct-Si-793 K (520 °C) steel wire.

  3. Otimização de múltiplos objetivos na soldagem de revestimento de chapas de aço carbono ABNT 1020 utilizando arame tubular inoxidável austenítico Multi-objective optimization in cladding of ABNT 1020 carbon steel plate using an austenitic stainless steel cored wire

    Directory of Open Access Journals (Sweden)

    José Henrique de Freitas Gomes

    2011-09-01

    Full Text Available A soldagem de revestimento de aços carbono com aços inoxidáveis tem obtido destaque no meio industrial por permitir que superfícies anti-corrosivas sejam obtidas a partir de materiais de baixo custo. No entanto, visando garantir a qualidade final dos revestimentos, é importante que o procedimento de soldagem seja bem ajustado, para que os cordões sejam depositados com a geometria desejada, com produtividade e sem defeitos. O objetivo deste trabalho é a otimização de múltiplas características do processo de revestimento de chapas de aço carbono ABNT 1020 utilizando arame tubular de aço inoxidável ABNT 316L. As características otimizadas incluem a largura, penetração, reforço e diluição, que representam a geometria do cordão. A produtividade foi maximizada através da taxa de deposição e do rendimento do processo. Como respostas de qualidade, considerou-se a formação de escória e o aspecto superficial. A estratégia de modelagem e otimização foi baseada em uma combinação da Metodologia de Superfície de Resposta, Método do Critério Global e Algoritmo Genético. Os resultados indicam que os modelos de superfície de resposta desenvolvidos para as características do processo apresentaram altos ajustes. O Método do Critério Global e o Algoritmo Genético foram aplicados com sucesso, o que permitiu a identificação do ponto de ótimo.The stainless steel cladding process has highlighted in the industrial environment for allowing anti-corrosive surfaces are made from low cost materials. However, in order to ensure the claddings final quality, it is important that the welding procedure is well adjusted, so that the welds are deposited with the desired geometry, with productivity and flawless. The aim of this work is the multiple characteristics optimization in cladding of ABNT 1020 carbon steel plates using ABNT 316L stainless steel cored wire. The optimized features include the bead width, penetration, reinforcement

  4. Fatigue Life Estimation of Medium-Carbon Steel with Different Surface Roughness

    Directory of Open Access Journals (Sweden)

    Changyou Li

    2017-03-01

    Full Text Available Medium-carbon steel is commonly used for the rail, wire ropes, tire cord, cold heading, forging steels, cold finished steel bars, machinable steel and so on. Its fatigue behavior analysis and fatigue life estimation play an important role in the machinery industry. In this paper, the estimation of fatigue life of medium-carbon steel with different surface roughness using established S-N and P-S-N curves is presented. To estimate the fatigue life, the effect of the average surface roughness on the fatigue life of medium-carbon steel has been investigated using 75 fatigue tests in three groups with average surface roughness (Ra: 0.4 μm, 0.8 μm, and 1.6 μm, respectively. S-N curves and P-S-N curves have been established based on the fatigue tests. The fatigue life of medium-carbon steel is then estimated based on Tanaka-Mura crack initiation life model, the crack propagation life model using Paris law, and material constants of the S-N curves. Six more fatigue tests have been conducted to validate the presented fatigue life estimation formulation. The experimental results have shown that the presented model could estimate well the mean fatigue life of medium-carbon steel with different surface roughness.

  5. EIS Response of MIC on Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Maahn, Ernst

    1998-01-01

    Abstract Microbially influenced corrosion of carbon steel under sulphate reducing (sulphide-producing) bacterial activity (SRB) results in the formation of both ferrous sulphides as well as biofilm on the metal surface. The electrochemical characteristics of the ferrous sulphide/steel interface...... as compared to the biofilm/ferrous sulphide/steel interface has been studied with EIS, DC polarisations (Tafel, LPR) and a potentiostatic step technique. The electrochemical response is related to a threshold sulphide concentration above which very characteristic changes such as indications of finite...... response from the metal surface....

  6. X-ray residual stress measurements on cold-drawn steel wire

    NARCIS (Netherlands)

    Willemse, P.F.; Naughton, B.P.; Verbraak, C.A.

    1982-01-01

    The interplanar spacing d{hkl} versus sin2 ψ distributions were measured for the 211, 310, 220 and 200 reflections from severely cold-drawn 0.7% C steel wire with a diameter of 0.25 mm. From the shape of the curves it was concluded that, as well as a 110 fibre texture and elastic anisotropy, plastic

  7. Viscoelastic behavior and durability of steel wire - reinforced polyethylene pipes under a high internal pressure

    NARCIS (Netherlands)

    Ivanov, S.; Anoshkin, A.N.; Zuyko, V.Yu

    2011-01-01

    The strength tests of steel-wire-reinforced polyethylene pipe specimens showed that, under a constant internal pressure exceeding 80% of their short-term ultimate pressure, the fracture of the specimens occurred in less than 24 hours. At pressures slightly lower than this level, some specimens did n

  8. 77 FR 32930 - Certain Steel Wire Garment Hangers From the Socialist Republic of Vietnam: Preliminary...

    Science.gov (United States)

    2012-06-04

    ... International Trade Administration Certain Steel Wire Garment Hangers From the Socialist Republic of Vietnam... garment hangers (garment hangers) from the Socialist Republic of Vietnam (Vietnam). For information on the... received a countervailing duty (CVD) petition concerning imports of garment hangers from Vietnam filed...

  9. Adhesive Properties of Bonded Orthodontic Retainers to Enamel : Stainless Steel Wire vs Fiber-reinforced Composites

    NARCIS (Netherlands)

    Foek, Dave Lie Sam; Krebs, Eliza; Sandham, John; Ozcan, Mutlu

    2009-01-01

    Purpose: The objectives of this study were to compare the bond strength of a stainless steel orthodontic wire vs various fiber-reinforced composites (FRC) used as orthodontic retainers on enamel, analyze the failure types after debonding, and investigate the influence of different application proced

  10. Selected Problems of the Microstructure Evolution During Microalloyed Steel Wire Rod Production Process

    Directory of Open Access Journals (Sweden)

    Kwiecień M.

    2017-06-01

    Full Text Available In the present study, we have discussed the selected problems of microstructure development during the whole manufacturing process, i.e. continuous casting, thermomechanical processing, and cold metal forming of the microalloyed steels wires. In the investigated steels, the microstructure development was controlled by the history of deformation and by the effects of microalloying elements, mostly Nb, Ti, and B. It has been concluded that obtained in the ultrafine grained microalloyed steel wires mechanical properties were first of all resulting from specific structural composition and grain refinement. Additionally, it has been proven that austenite grain refinement, that increases nucleation rate during the austenite-to-ferrite phase transformation, as a result of the thermomechanical processing, are very beneficial from point of view of the final mechanical properties. This problem starts to be very important when the microalloyed steel products are subjected to severe plastic deformation, as it has been shown discussed in the present work for combined processes of wire drawing and wire flattening.

  11. X-ray residual stress measurements on cold-drawn steel wire

    NARCIS (Netherlands)

    Willemse, P.F.; Naughton, B.P.; Verbraak, C.A.

    1982-01-01

    The interplanar spacing d{hkl} versus sin2 ψ distributions were measured for the 211, 310, 220 and 200 reflections from severely cold-drawn 0.7% C steel wire with a diameter of 0.25 mm. From the shape of the curves it was concluded that, as well as a 110 fibre texture and elastic anisotropy, plastic

  12. Flat ended steel wires, backscattering targets for calibrating over a large dynamic range

    NARCIS (Netherlands)

    Lubbers, Jaap; Graaff, Reindert

    2006-01-01

    A series of flat ended stainless steel wires was constructed and experimentally evaluated as point targets giving a calibrated backscattering over a large range (up to 72 dB) for ultrasound frequencies in the range 2 to 10 MHz. Over a range of 36 dB, theory was strictly followed (within 1 dB), givin

  13. 76 FR 55031 - Galvanized Steel Wire From the People's Republic of China: Preliminary Affirmative Countervailing...

    Science.gov (United States)

    2011-09-06

    ...: 202-482-1395 or 202-482-3870, respectively. SUPPLEMENTARY INFORMATION: Case History On March 31, 2011... History'' section, the Department selected Shandong Hualing as a mandatory respondent. As a result of... Pre-Stressed Concrete Steel Wire Strand from the People's Republic of China: Preliminary Affirmative...

  14. 78 FR 54272 - Steel Wire Garment Hangers From China; Institution of a Five-Year Review

    Science.gov (United States)

    2013-09-03

    ... COMMISSION Steel Wire Garment Hangers From China; Institution of a Five-Year Review AGENCY: United States...: (1) Subject Merchandise is the class or kind of merchandise that is within the scope of the five-year... to the review. Former Commission employees who are seeking to appear in Commission five-year reviews...

  15. The influnece of the partial single reduction on mechanical properties wires made from trip steel with 0,43 % C

    Directory of Open Access Journals (Sweden)

    S. Wiewiórowska

    2015-01-01

    Full Text Available Large strain inhomogeneity is caused by the shape of deformation zone of die and by the friction between tool and deformed wire for multistage wire drawing processes. The influence on the value of the redundant strain by the use of different partial single reductions during all wire drawing process was observed. This problem is particularly important for TRIP steel wires drawing processes because the strain intensity influences on the speed of retained austenite transformation into martensite.

  16. Residual stress characteristics in a non-circular drawing sequence of pearlitic steel wire

    Science.gov (United States)

    Baek, Hyun Moo; Hwang, Sun Kwang; Son, Il-Heon; Im, Yong-Taek

    2016-11-01

    In this paper, characteristics of residual stress in pearlitic steel wire drawn by a non-circular drawing (NCD) sequence with two processing routes, NCDA and NCDB, were experimentally and numerically investigated up to the 12th pass in comparison with conventional wire drawing (WD). For experimental investigation of the axial residual stress at the surface of the drawn wire, destructive (deflection) and non-destructive methods were employed. According to the experimental results, axial surface residual stress of the drawn wire by the NCD sequence was lower and more homogeneous compared to the conventional WD. Based on the elasto-plastic numerical simulation results from the surface to the center of the drawn wire using a commercial DEFORM-3D, an empirical relationship between residual stress and reduction of area was determined to predict the residual stress evolution in the multi-pass WD, NCDA, and NCDB, in that order. From the results of this investigation, it can be construed that the NCD sequence, especially the NCDB, might be helpful in improving the residual stress characteristics of pearlitic steel wire to improve its mechanical behavior and service life.

  17. Microstructure and high temperature properties of the dissimilar weld between ferritic stainless steel and carbon steel

    Science.gov (United States)

    Kim, Jeong Kil; Hong, Seung Gab; Kang, Ki Bong; Kang, Chung Yun

    2009-10-01

    Dissimilar joints between STS441, a ferritic stainless steel, and SS400, a carbon steel, were welded by GMAW (Gas Metal Arc Welding) using STS430LNb as a welding wire. The fracture behavior of the dissimilar weld was analyzed by a microstructural observation and thermo-mechanical tests. Martensite was formed at the region between SS400 and the weld metal because the Cr and Nb content in this region decreased due to the dilution of SS400 carbon steel during welding. According to results from a high temperature tensile test with a specimen aged at 900 °C, it was found that the tensile strength of the dissimilar weld at high temperature was equal to that of STS441 base metal and the formation of martensite had little influence on tensile strength of the dissimilar weld at high temperature. However, in the case of thermal fatigue resistance, the dissimilar weld had an inferior thermal fatigue life to STS441 because of the presence of martensite and the softened region around the interface between the dissimilar weld metal and SS400.

  18. Multipass Narrow Gap of Heavy Gauge Steel with Filler Wire

    Science.gov (United States)

    Markushov, Y.; Evtihiev, N.; Grezev, N.; Murzakov, M.

    This article describes method of heavy gauge welding using laser radiation as beam source of energy. The article contains the results of single-pass laser-arc welding and multipass laser welding with filler wire; highlight benefits and drawbacks of each welding method. The results obtained were compared with the traditional methods of welding of the same thickness.

  19. MACHINABILTY OF SLEIPNER COLD WORK STEEL WITH WIRE ELECTRO DISCHARGE MACHINING

    Directory of Open Access Journals (Sweden)

    Iskender OZKUL

    2013-01-01

    Full Text Available Machining techniques in the industry generally, modern processing techniques, that come between wire discharging machine, especially mold, defense, aircraft and aerospace industry, is often used. Processing, which is difficult with conventional manufacturing methods, the complex surface forms, the different material types, hard and is capable of handling high dimensional accuracy and surface roughness [1]. This manufacturing technique were carried on Uddeholm Sleipner cold-work tool steel, variable parameters with On time duration, feed rate, and the current value, as fixed parameters off time duration, voltage, pressure of fluid circulation, velocity of wire, wire tension and wire diameter. Surface roughness of the surface was shown changes as a result of the experimental parameters, diameter and circularity deviation values were studied.

  20. Formation quality optimization of laser hot wire cladding for repairing martensite precipitation hardening stainless steel

    Science.gov (United States)

    Wen, Peng; Feng, Zhenhua; Zheng, Shiqing

    2015-01-01

    Laser cladding is an advantaged repairing technology due to its low heat input and high flexibility. With preheating wire by resistance heat, laser hot wire cladding shows better process stability and higher deposition efficiency compared to laser cold wire/powder cladding. Multi-pass layer were cladded on the surface of martensite precipitation hardening stainless steel FV520B by fiber laser with ER410NiMo wire. Wire feed rate and preheat current were optimized to obtain stable wire transfer, which guaranteed good formation quality of single pass cladding. Response surface methodology (RSM) was used to optimize processing parameters and predict formation quality of multi-pass cladding. Laser power P, scanning speed Vs, wire feed rate Vf and overlap ratio η were selected as the input variables, while flatness ratio, dilution and incomplete fusion value as the responses. Optimal clad layer with flat surface, low dilution and no incomplete fusion was obtained by appropriately reducing Vf, and increasing P, Vs and η. No defect like pore or crack was found. The tensile strength and impact toughness of the clad layer is respectively 96% and 86% of those of the substrate. The clad layer showed nonuniform microstructure and was divided into quenched areas with coarse lath martensite and tempered areas with tempered martensite due to different thermal cycles in adjacent areas. The tempered areas showed similar hardness to the substrate.

  1. Effects of carbon percentage, Stelmor cooling rate and laying head temperature on tensile strength gain in low carbon steels

    Science.gov (United States)

    Gade, Surya Prakash

    Low carbon steel wire rods are used to produce finished products such as fine wire, coat hangers, staples, and roofing nails. These products are subjected to excessively high work hardening rates during wire drawing process resulting in a variation in wire tensile strength. This research analyzes the effects of carbon percentage, StelmorRTM cooling rate and laying head temperature on the tensile strength gain in wire drawn low carbon steels using design of experiments. The probable reasons for variations in tensile strength gain are analyzed by observing the microstructural changes during experiments. Microstructural analysis was done extensively using optical microscope and Transmission Electron Microscope (TEM) and it was found that the tensile strength gain variation is mainly caused by the increase in the dislocation density in wire rod and wire due to high cooling rate and high laying head temperature, within the range considered. This research concludes that a low carbon wire rod can be produced with minimum tensile strength gain, lower dislocation density and finer ferrite grain size by maintaining a low cooling rate in the StelmorRTM cooling zone and low laying head temperature, which is the temperature at which the wire rod coils are laid on the Stelmor RTM deck. It is also concluded from the results of the present study that: (1) The lowest tensile strength gain is for NS 1006T-3 (0.07 wt.% Carbon) with low cooling rate of 14°F/s and low laying head temperature of 1500°F. (2) The highest tensile strength gain is for NS 1006T-3 with high cooling rate of 26°F/s and high laying head temperature of 1650°F. (3) The effect of StelmorRTM cooling rate and laying head temperature and their interaction are found to be the significant factors causing the variation in wire tensile strength gain. The StelmorRTM cooling rate has the most significant effect on tensile strength gain among the three factors. (4) The effect of carbon percentage on wire tensile strength

  2. Mechanical evaluation of quad-helix appliance made of low-nickel stainless steel wire

    Directory of Open Access Journals (Sweden)

    Rogério Lacerda dos Santos

    2013-06-01

    Full Text Available OBJECTIVE: The objective of this study was to test the hypothesis that there is no difference between stainless steel and low-nickel stainless steel wires as regards mechanical behavior. Force, resilience, and elastic modulus produced by Quad-helix appliances made of 0.032-inch and 0.036-inch wires were evaluated. METHODS: Sixty Quad-helix appliances were made, thirty for each type of alloy, being fifteen for each wire thickness, 0.032-in and 0.036-in. All the archwires were submitted to mechanical compression test using an EMIC DL-10000 machine simulating activations of 4, 6, 9, and 12 mm. Analysis of variance (ANOVA with multiple comparisons and Tukey's test were used (p < 0.05 to assess force, resilience, and elastic modulus. RESULTS: Statistically significant difference in the forces generated, resilience and elastic modulus were found between the 0.032-in 0.036-in thicknesses (p < 0.05. CONCLUSIONS: Appliances made of low-nickel stainless steel alloy had force, resilience, and elastic modulus similar to those made of stainless steel alloy.

  3. Corrosion of stainless steel sternal wire after long-term implantation.

    Science.gov (United States)

    Tomizawa, Yasuko; Hanawa, Takao; Kuroda, Daisuke; Nishida, Hiroshi; Endo, Masahiro

    2006-01-01

    A variety of metallic components have been used in medical devices where lifelong durability and physical strength are demanded. To investigate the in vivo changes of implanted metallic medical devices in humans, stainless steel sternal wires removed from patients were evaluated. Stainless steel (316L) sternal wires removed from four patients after 10, 13, 22, and 30 years of implantation were evaluated using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Macroscopically, the removed specimens maintained their metallic luster and color. Under SEM, small holes were observed sporadically at 10 years and they tended to connect in the drawing direction. The longer the implanted duration, the more numerous and deeper were the crevices observed. By EDS, sulfur, phosphorus, and calcium were identified in all areas at 10 years, in addition to the component elements of stainless steel, comprising iron, chromium, nickel, and manganese. Corrosion products observed at 30 years were identified as calcium phosphate. In conclusion, stainless steel sternal wires develop corroded pores that grow larger and deeper with time after implantation; however, the pores remain shallow even after decades of implantation and they may not be a cause of mechanical failure. An amount of metal ions equivalent to the corroded volume must have been released into the human body, but the effect of these metal ions on the body is not apparent.

  4. Reason Analysis on Fracture of Prestressed Steel Wires%预应力钢丝断裂原因分析

    Institute of Scientific and Technical Information of China (English)

    邹力扬

    2012-01-01

    通过化学成分分析、金相检验、低倍检验以及力学性能测试等方法,对82B盘条在拉拔成预应力钢丝过程中发生断裂的原因进行了分析。结果表明:造成82B盘条拉拔时发生脆断的主要原因是由于原料中存在严重的碳偏析,轧制时在富碳区出现过热,析出网状和块状渗碳体以及渗碳体魏氏组织;因而在相同的拉拔力作用下,盘条整个横截面上的塑性变形程度不同,容易产生微裂纹,在拉拔过程中发生断裂。%By means of chemical compositions analysis, metallographic examination, macroscopic examination and mechanical properties lest, the fracture reasons of prestressed steel wires during drawing from 82B steel wire rod were analyzed. The results show that the key reason of the brittle fracture was that the raw materials had defects of serious carbon segregation which resulted in overheating at the carbon-rich area and precipitation of mesh and massive cementite and cementite Widmanstatten structure when rolling. So in the same drawing force, the plastic deformation degree of the whole cross section of the wire rod was different, cracks produced and fracture happened during drawing.

  5. Structural Parameters and Strengthening Mechanisms in Cold-Drawn Pearlitic Steel Wires

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Godfrey, Andy; Huang, Xiaoxu

    2012-01-01

    Pearlitic steel wires have a nanoscale structure and a strength which can reach 5 GPa. In order to investigate strengthening mechanisms, structural parameters including interlamellar spacing, dislocation density and cementite decomposition, have been analyzed by transmission electron microscopy...... and high resolution electron microscopy in wires cold drawn up to a strain of 3.7. Three strengthening mechanisms, namely boundary strengthening, dislocation strengthening and solid solution hardening have been analyzed and good agreement has been found between the measured flow stress and the value...

  6. Research of Mold Powder for Ultra-Low Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This paper explained the mechanism of carbon pickup byultra-low-carbon steels during continuous casting and indicated that the major cause of carbon pickup is the contact of the molten steel with the enriched-carbon layer of the powder. Forming of the enriched-carbon layer is due to the existing of “carbon core”. Accordingly, the measures to reduce the carbon content and amount of the enriched-carbon layer were investigated. A kind of new powder has been developed and successfully used to minimize the carbon pickup by ultra-low carbon steels during continuous casting.

  7. Bimetallic layered castings alloy steelcarbon cast steel

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2011-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast processso-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic carbon cast steel, whereas working part (layer is plate of austenitic alloy steel sort X10CrNi 18-8. The ratio of thickness between bearing and working part is 8:1. The quality of the bimetallic layered castings was evaluated on the basis of ultrasonic NDT (non-destructive testing, structure and macro- and microhardness researches.

  8. The distribution of carbon in steels

    Energy Technology Data Exchange (ETDEWEB)

    Nechaev, Yurii S, E-mail: yuri1939@inbox.ru

    2011-05-31

    The nature and characteristics of the way carbon present in steel is distributed spatially and over states may be related to quasichemical 'reactions' that lead to the formation in austenite ({gamma}-Fe-C) and ferrite ({alpha}-Fe-C) of 'carbo-austenite' and 'carbo-ferrite molecules' (nanocomplexes) consisting, along with C atoms, of, respectively, {gamma}-Fe or {alpha}-Fe and of octahedral {gamma}- or {alpha}-interstitials. In this way, various aspects of the quasichemical dissolution and diffusion 'reactions' of carbon in the material can be determined, as can the quasichemical component of the martensite transformation (MT) mechanism in carbon steels. (reviews of topical problems)

  9. 75 FR 1755 - Prestressed Concrete Steel Wire Strand From the People's Republic of China: Postponement of Final...

    Science.gov (United States)

    2010-01-13

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Prestressed Concrete Steel Wire Strand From the People's Republic of China: Postponement of Final Determination AGENCY: Import Administration, International Trade...

  10. Aluminizing Low Carbon Steel at Lower Temperatures

    Institute of Scientific and Technical Information of China (English)

    Xiao Si; Bining Lu; Zhenbo Wang

    2009-01-01

    This study reports the significantly enhanced aluminizing behaviors of a low carbon steel at temperatures far below the austenitizing temperature, with a nanostructured surface layer produced by surface mechanical attrition treatment (SMAT). A much thicker iron aluminide compound layer with a much enhanced growth kinetics of η-Fe2Al5 in the SMAT sample has been observed relative to the coarse-grained steel sample. Compared to the coarse-grained sample, a weakened texture is formed in the aluminide layer in the SMAT sample. The aluminizing kinetics is analyzed in terms of promoted diffusivity and nucleation frequency in the nanostructured surface layer.

  11. Electric arc surfacing on low carbon steel: Structure and properties

    Science.gov (United States)

    Ivanov, Yurii; Gromov, Victor; Kormyshev, Vasilii; Konovalov, Sergey; Kapralov, Evgenii; Semin, Alexander

    2016-11-01

    By the methods of modern materials science, the structure-phase state and microhardness distribution along the cross-section of single and double coatings surfaced on martensite low carbon steel by alloy powder-cored wire were studied. It was established that the increased mechanical properties of surfaced layer are determined by the sub-micro and nanodispersed martensite structure formation, containing iron borides forming the eutectic of lamellar form. The plates of Fe2B are formed mainly in the eutectic of a single-surfaced layer, while FeB is formed in a double-surfaced layer. The existence of bend extinction contours indicating the internal stress fields formation at the boundaries of Fe borides-α-Fe phases were revealed.

  12. Analysis the influence of drawing process parameters on the amount of retained austenite in trip steel wires

    Directory of Open Access Journals (Sweden)

    Z. Muskalski

    2013-01-01

    Full Text Available The paper presents a theoretical analysis of the process of drawing TRIP-effect steel wires involving simulation of the drawing process. The process was run following two variants, with small and large partial drafts for three drawing speeds: 1,11; 0,23 and 0,005 m/s. The investigations carried out allowed a relationship between the amount of retained austenite and strain intensity and strain rate to be established for TRIP steel wires drawn.

  13. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  14. EIS Response of MIC on Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Maahn, Ernst

    1998-01-01

    Abstract Microbially influenced corrosion of carbon steel under sulphate reducing (sulphide-producing) bacterial activity (SRB) results in the formation of both ferrous sulphides as well as biofilm on the metal surface. The electrochemical characteristics of the ferrous sulphide/steel interface...... as compared to the biofilm/ferrous sulphide/steel interface has been studied with EIS, DC polarisations (Tafel, LPR) and a potentiostatic step technique. The electrochemical response is related to a threshold sulphide concentration above which very characteristic changes such as indications of finite...... diffusion and high interfacial capacitance appear. These effects are strongly enhanced in the biologically active environment as compared to the sterile solutions possibly due to an enhanced porosity in the biofilm/ferrous sulphide surface layers. The effect of these features is that EIS may be used...

  15. Process improvement in laser hot wire cladding for martensitic stainless steel based on the Taguchi method

    Science.gov (United States)

    Huang, Zilin; Wang, Gang; Wei, Shaopeng; Li, Changhong; Rong, Yiming

    2016-09-01

    Laser hot wire cladding, with the prominent features of low heat input, high energy efficiency, and high precision, is widely used for remanufacturing metal parts. The cladding process, however, needs to be improved by using a quantitative method. In this work, volumetric defect ratio was proposed as the criterion to describe the integrity of forming quality for cladding layers. Laser deposition experiments with FV520B, one of martensitic stainless steels, were designed by using the Taguchi method. Four process variables, namely, laser power ( P), scanning speed ( V s), wire feed rate ( V f), and wire current ( I), were optimized based on the analysis of signal-to-noise (S/N) ratio. Metallurgic observation of cladding layer was conducted to compare the forming quality and to validate the analysis method. A stable and continuous process with the optimum parameter combination produced uniform microstructure with minimal defects and cracks, which resulted in a good metallurgical bonding interface.

  16. The influence of drawing parameters on the properties high-manganese TWIP steel wires

    Directory of Open Access Journals (Sweden)

    Z. Muskalski

    2013-01-01

    Full Text Available The paper presents an experimental analysis of the effect of single draft magnitude in the multi-stage drawing process on the mechanical properties of the wire, and a theoretical process analysis aimed at identifying the causes of the variations in mechanical properties, made using Drawing 2D, a FEM-relying software program of high manganese TWIP steel rolling and stamping processes. It was found that wires drawn with small partial drafts (Gp%=11 % had a larger plasticity reserve, as defined by the R0.2/Rm ratio, as compared with wires drawn with large partial drafts (Gp = 26 %. A drop both in tensile strength Rm and in proof stress R0.2 was also found to occur after a total draft of Gc = 80 % had been exceeded, which was caused by the “strain softening” phenomenon.

  17. Effect of surface treatment on mechanical properties of glass fiber/stainless steel wire mesh reinforced epoxy hybrid composites

    Energy Technology Data Exchange (ETDEWEB)

    N, Karunagaran [S.K.P Engineering College, Tiruvannamalai (India); A, Rajadurai [Anna University, Chennai (India)

    2016-06-15

    This paper investigates the effect of surface treatment for glass fiber, stainless steel wire mesh on tensile, flexural, inter-laminar shear and impact properties of glass fiber/stainless steel wire mesh reinforced epoxy hybrid composites. The glass fiber fabric is surface treated either by 1 N solution of sulfuric acid or 1 N solution of sodium hydroxide. The stainless steel wire mesh is also surface treated by either electro dissolution or sand blasting. The hybrid composites are fabricated using epoxy resin reinforced with glass fiber and fine stainless steel wire mesh by hand lay-up technique at room temperature. The hybrid composite consisting of acid treated glass fiber and sand blasted stainless steel wire mesh exhibits a good combination of tensile, flexural, inter-laminar shear and impact behavior in comparison with the composites made without any surface treatment. The fine morphological modifications made on the surface of the glass fiber and stainless steel wire mesh enhances the bonding between the resin and reinforcement which inturn improved the tensile, flexural, inter-laminar shear and impact properties.

  18. Integrating Steel Production with Mineral Carbon Sequestration

    Energy Technology Data Exchange (ETDEWEB)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  19. 76 FR 14918 - Steel Wire Garment Hangers From the People's Republic of China: Partial Rescission of Antidumping...

    Science.gov (United States)

    2011-03-18

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Steel Wire Garment Hangers From the People's Republic of China: Partial... wire garment hangers from the People's Republic of China (``PRC'') covering the period October 1,...

  20. A novel method for harmless disposal and resource reutilization of steel wire rope sludges.

    Science.gov (United States)

    Zhang, Li; Liu, Yang-Sheng

    2016-10-01

    Rapid development of steel wire rope industry has led to the generation of large quantities of pickling sludge, which causes significant ecological problems and considerable negative environmental effects. In this study, a novel method was proposed for harmless disposal and resource reutilization of the steel wire rope sludge. Based on the method, two steel wire rope sludges (the Pb sludge and the Zn sludge) were firstly extracted by hydrochloric or sulfuric acid and then mixed with the hydrochloride acid extracting solution of aluminum skimmings to produce composite polyaluminum ferric flocculants. The optimum conditions (acid concentration, w/v ratio, reaction time, and reaction temperature) for acid extraction of the sludges were studied. Results showed that 97.03 % of Pb sludge and 96.20 % of Zn sludge were extracted. Leaching potential of the residues after acid extraction was evaluated, and a proposed treatment for the residues had been instructed. The obtained flocculant products were used to purify the real domestic wastewater and showed an equivalent or better performance than the commercial ones. This method is environmental-friendly and cost-effective when compared with the conventional sludge treatments.

  1. Microstructural evolution and deformation behavior of twinning-induced plasticity (TWIP) steel during wire drawing

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Joong-Ki [Graduate Institute of Ferrous Technology, POSTECH, Pohang 790-784 (Korea, Republic of); Steel Products Research Group, Technical Research Laboratories, POSCO, Pohang 790-785 (Korea, Republic of); Yi, Il-Cheol [Graduate Institute of Ferrous Technology, POSTECH, Pohang 790-784 (Korea, Republic of); Son, Il-Heon; Yoo, Jang-Yong [Steel Products Research Group, Technical Research Laboratories, POSCO, Pohang 790-785 (Korea, Republic of); Kim, Byoungkoo [Materials Technology Development Team, DHIC, Changwon 642-792 (Korea, Republic of); Zargaran, A. [Graduate Institute of Ferrous Technology, POSTECH, Pohang 790-784 (Korea, Republic of); Kim, Nack J., E-mail: njkim@postech.ac.kr [Graduate Institute of Ferrous Technology, POSTECH, Pohang 790-784 (Korea, Republic of)

    2015-09-17

    The effect of wire drawing on the microstructural evolution and deformation behavior of Fe–Mn–Al–C twinning-induced plasticity (TWIP) steel has been investigated. The inhomogeneities of the stress state, texture, microstructure, and mechanical properties were clarified over the cross section of drawn wire with the aid of numerical simulation, Schmid factor analysis, and electron backscatter diffraction (EBSD) techniques. The analysis of texture in drawn wire shows that a mixture of <111> and <100> fiber texture was developed with strain; however, the distribution of <111> and <100> fibers was inhomogeneous along the radial direction of wire due to uneven strain distribution and different stress state along the radial direction. It has also been shown that the morphology, volume fraction, and variant system of twins as well as twinning rate were dependent on the imposed stress state. The surface area was subjected to larger strain and more complex stress state involving compression, shear, and tension than the center area, resulting in a larger twin volume fraction and more twin variants in the former than in the latter at all the strain levels. While the surface area was saturated with twins at an early stage of drawing, the center area was not saturated with twins even at fracture, implying that the fracture of wire were initiated at the surface area because of the exhaustion of ductility due to twinning. Based on these results, it is suggested that imposing a uniform strain distribution along the radial direction of wire by the control of processing conditions such as die angle and amount of reduction per pass is necessary to increase the drawing limit of TWIP steel.

  2. Nanostructure-based Processes at the Carbonizing Steels

    Directory of Open Access Journals (Sweden)

    L.I. Roslyakova

    2015-12-01

    Full Text Available The studies of nanostructure-based processes carburizing steels showed that oxidizing atmosphere when carburizing steel contains along with carbon dioxide (CO2 + C = 2CO molecular and atmospheric oxygen (O2 + 2C = 2CO; O + C = CO released from the carbonate ВаСОз during its thermal dissociation. Intensive formation of CO provides high carbonizing ability of carbonate-soot coating and steel.

  3. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  4. TEMPERATURE-DEFORMATION CRITERION OF OPTIMIZATION OF FINE DRAWING HIGH CARBON WIRE ROUTE

    Directory of Open Access Journals (Sweden)

    Y. L. Bobarikin

    2012-01-01

    Full Text Available The temperature-deformation criterion of assessment and optimization of routes of the thin high-carbon wire drawing enabling to increase plastic properties of wire at retaining of its durability is offered.

  5. Processing of Ultralow Carbon Pipeline Steels with Acicular Ferrite

    Institute of Scientific and Technical Information of China (English)

    Furen XIAO; Mingchun ZHAO; Yiyin SHAN; Bo LIAO; Ke YANG

    2004-01-01

    Acicular ferrite microstructure was achieved for an ultralow carbon pipeline steel through the improved thermomechanical control process (TMCP), which was based on the transformation process of deformed austenite of steel.Compared with commercial pipeline steels, the experimental ultralow carbon pipeline steel possessed the satisfied strength and toughness behaviors under the current improved TMCP, although it contained only approximately 0.025% C, which should mainly be attributed to the microstructural characteristics of acicular ferrite.

  6. Effect of heat treatment on stainless steel orthodontic wires

    Directory of Open Access Journals (Sweden)

    Osmar Aparecido Cuoghi

    2011-04-01

    Full Text Available This study evaluated the effect of heat treatment on CrNi stainless steel orthodontic archwires. Half of forty archwires of each thickness - 0.014" (0.35 mm, 0.016" (0.40 mm, 0.018" (0.45 mm and 0.020" (0.50 mm (totalling 160 archwires - were subjected to heat treatment while the remainder were not. All of the archwires had their individual thickness measured in the anterior and posterior regions using AutoCad 2000 software before and after compressive and tensile strength testing. The data was statistically analysed utilising multivariance ANOVA at a 5% significance level. All archwires without heat treatment that were subjected to tensile strength testing presented with anterior opening, which was more accentuated in the 0.020" archwires. In the posterior region, the opening produced by the tensile force was more accentuated in the archwires without heat treatment. There was greater stability in the thermally treated archwires, especially those subjected to tensile strength testing, which indicates that the heat treatment of orthodontic archwires establishes a favourable and indispensable condition to preserve the intercanine width.

  7. Carbon nanotube electrodes for hot-wire electrochemistry.

    Science.gov (United States)

    Gründler, Peter; Frank, Otakar; Kavan, Ladislav; Dunsch, Lothar

    2009-02-23

    The use and preparation of single-walled carbon nanotubes (SWCNTs) at thin metallic wire electrodes for hot-wire electrochemical studies is described. The nanotubes were deposited on metal substrates such as gold by electrophoresis from a dispersion containing sodium dodecyl sulphate as an anionic surfactant. The formation of a layer of pure SWCNTs is achieved by thermal treatment at 350 degrees C. When heated in situ by a strong ac current, the electrodes can be used for electrochemical studies of nanotubes at increased temperatures. The state and functionality of the electrodes were characterized by Raman spectroscopy, scanning electron microscopy, and cyclic voltammetry with both anionic and cationic redox systems (dopamine, ferrocene carboxylic acid). First time experiments at the heated SWCNT electrodes demonstrated an excellent suitability of these as-prepared electrodes for thermoelectrochemical studies.

  8. The impact of the heat treatment parameters on patenting line on mechanical-technological properties of steel cord wires

    Directory of Open Access Journals (Sweden)

    R. Kruzel

    2016-10-01

    Full Text Available In the paper the influence of modification of patenting process on steel cord properties has been assessed. It was found that the wires of pearlite structure, in comparison to the wires of pearlite-bainite structure, characterized much better properties which is confirmed by higher tensile strength by more than 12 %, higher by 1,6 % the number of twists and higher by 3,6 % the number of bends. It was found that weaving steel wire cord causes a decline in its exploitation properties, which should be associated with an additional deformation of the wire in the cords manufacturing and the size of the decline depends on the type of wire structure.

  9. Twin-wire Submerged Arc Welding Process of a High-strength Low-alloy Steel

    Institute of Scientific and Technical Information of China (English)

    YANG Xiuzhi; XU Qinghua; YIN Niandong; XIAO Xinhua

    2011-01-01

    The measurement of thermal cycle curves of a high-strength low-alloy steel (HSLA)subjected twin-wire submerged arc welding (SAW) was introduced. The thermal simulation test was performed by using the obtained curves. The impact toughness at -50 ℃ temperature of the simulated samples was also tested. OM, SEM and TEM of the heat-affected zone (HAZ) of some simulation specimens were investigated. The results showed that the HSLA endured the twin-wire welding thermal cycle, generally, the low-temperature toughness values of each part of HAZ was lower than that of the parent materials, and the microstructure of coarse-grained zone(CGHAZ) mainly made up of granular bainite is the reason of the toughness serious deterioration. Coarse grain, grain boundary carbide extract and M-A island with large size and irregular polygon, along the grain boundary distribution, are the reasons for the toughness deterioration of CGHAZ. The research also showed that selected parameters of twin-wire SAW can meet the requirements to weld the test steel.

  10. Cold Drawn Steel Wires-Processing, Residual Stresses and Ductility Part II: Synchrotron and Neutron Diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Phelippeau,A.; Pommier, S.; Zakharchenko, I.; Levy-Tubiana, R.; Tsakalakos, T.; Clavel, M.; Croft, M.; Zhong, Z.; Prioul, C.

    2006-01-01

    Cold drawing of steel wires leads to an increase of their mechanical strength and to a drop in their ductility. The increase of their mechanical strength has long been related to the reduction of the various material scales by an intense plastic deformation. Besides, it was discussed in the companion paper that large plastic deformation leads to the loss of the material hardening capabilities and that, in such a case, residual stresses preserve the elongation to failure of wires. Experimental measurements of residual stresses inside the wire have therefore been undertaken. In this paper, lattice parameters as measured using synchrotron diffraction are compared with those calculated using the residual stress fields as determined by the finite-element method. There is a major disagreement between experimental and numerical results that is too large to be attributed to the errors of the finite-element analyses. Therefore, neutron diffraction experiments have also been performed. These measurements show that there is a significant variation of the lattice parameter with the drawing level, which is not inherited from residual stresses, and that variation is very sensitive to the cooling rate after processing. It is therefore proposed that cold drawing would induce a phase transformation of the steel, possibly a martensitic transformation.

  11. Friction stir processing on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Tarasov, Sergei Yu., E-mail: tsy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, Alexander G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Rubtsov, Valery E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation)

    2014-11-14

    Friction stir processing of medium carbon steel samples has been carried out using a milling machine and tools made of cemented tungsten carbide. Samples have been machined from 40 and 40X steels. The tools have been made in the shape of 5×5×1.5 mm and 3×3×1.5 mm tetrahedrons. The microstructure of stirred zone has been obtained using the smaller tool and consists of fine recrystallized 2-3 μm grains, whereas the larger tool has produced the 'onion-like' structures comprising hard quenched 'white' 500-600 MPa layers with 300-350 MPa interlayers of bainite needles. The mean values of wear intensity obtained after measuring the wear scar width were 0.02 mm/m and 0.001 mm/m for non-processed and processed samples, respectively.

  12. THERMO-MECHANICALLY PROCESSED ROLLED WIRE FOR HIGH-STRENGTH ON-BOARD WIRE

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2011-01-01

    Full Text Available It is shown that at twisting of wire of diameter 1,83 mm, produced by direct wire drawing of thermomechanically processed rolled wire of diameter 5,5 mm of steel 90, metal stratification is completely eliminated at decrease of carbon, manganese and an additional alloying of chrome.

  13. Breakdown of 1D water wires inside Charged Carbon Nanotubes

    CERN Document Server

    Pant, Shashank

    2016-01-01

    Using Molecular Dynamics approach we investigated the structure, dynamics of water confined inside pristine and charged 6,6 carbon nanotubes (CNTs). This study reports the breakdown of 1D water wires and the emergence of triangular faced water on incorporating charges in 6,6 CNTs. Incorporation of charges results in high potential barriers to the flipping of water molecules due to the formation of a large number of hydrogen bonds. The PMF analyses show the presence of ~2 kcal/mol barrier for the movement of water inside pristine CNT and almost negligible barrier in charged CNTs.

  14. Degradation of 316L stainless steel sternal wire by steam sterilization.

    Science.gov (United States)

    Shih, Chun-Che; Su, Yea-Yang; Chen, Lung-Ching; Shih, Chun-Ming; Lin, Shing-Jong

    2010-06-01

    Sterilization is an important step prior to the implantation of medical devices inside the human body. In this work we studied the influence of steam sterilization cycles on the oxide film properties of stainless steel sternal wire. Characterization techniques such as open- circuit potential, potentiodynamic measurement, electrochemical impedance spectroscopy, cathodic stripping, transmission electron microscopy, atomic force microscopy and scanning electron microscopy were employed to investigate the cycles of steam sterilization on the corrosion behavior of sternal wire. The results showed that the oxide properties are a function of the number of steam sterilization cycles and deteriorate as the number of cycles increases. Steam sterilization might damage the implant integrity and heavy metals could be released to the surrounding tissues due to deterioration of the oxide film.

  15. Investigation about the Chrome Steel Wire Arc Spray Process and the Resulting Coating Properties

    Science.gov (United States)

    Wilden, J.; Bergmann, J. P.; Jahn, S.; Knapp, S.; van Rodijnen, F.; Fischer, G.

    2007-12-01

    Nowadays, wire-arc spraying of chromium steel has gained an important market share for corrosion and wear protection applications. However, detailed studies are the basis for further process optimization. In order to optimize the process parameters and to evaluate the effects of the spray parameters DoE-based experiments had been carried out with high-speed camera shoots. In this article, the effects of spray current, voltage, and atomizing gas pressure on the particle jet properties, mean particle velocity and mean particle temperature and plume width on X46Cr13 wire are presented using an online process monitoring device. Moreover, the properties of the coatings concerning the morphology, composition and phase formation were subject of the investigations using SEM, EDX, and XRD-analysis. These deep investigations allow a defined verification of the influence of process parameters on spray plume and coating properties and are the basis for further process optimization.

  16. Process for attaching molecular wires and devices to carbon nanotubes and compositions thereof

    Science.gov (United States)

    Tour, James M. (Inventor); Bahr, Jeffrey L. (Inventor); Yang, Jiping (Inventor)

    2008-01-01

    The present invention is directed towards processes for covalently attaching molecular wires and molecular electronic devices to carbon nanotubes and compositions thereof. Such processes utilize diazonium chemistry to bring about this marriage of wire-like nanotubes with molecular wires and molecular electronic devices.

  17. The Role of Overloading on the Reduction of Residual Stress by Cyclic Loading in Cold-Drawn Prestressing Steel Wires

    Directory of Open Access Journals (Sweden)

    Jesús Toribio

    2017-01-01

    Full Text Available Prestressing steel wires are commonly used as reinforcement elements in structures bearing fatigue loads. These wires are obtained by a conforming process called cold drawing, where a progressive reduction of the wire diameter is produced, causing residual stress in the commercial wire. The aim of this paper is to analyze the effect of diverse in-service cyclic loading conditions (cyclic loading and cyclic loading with overload on such a residual stress field. To achieve this goal, firstly, a numerical simulation of the wire drawing process of a commercial prestressing steel wire was carried out to reveal the residual stress state induced by the manufacture technique. Afterwards, a numerical simulation was performed of the in-service loading conditions of a prestressing steel wire in which the previously calculated residual stress state is included. The analysis of the obtained results shows a significant reduction of the residual stress state of about 50% for common in-service loadings and as high as 90% for certain cases undergoing overloads during cyclic loading. Therefore, an improvement of the mechanical performance of these structural components during their life in-service can be achieved.

  18. Application of internal fixation of steel-wire limited loop in early Achilles tendon rupture

    Institute of Scientific and Technical Information of China (English)

    Zhe Chen; Jia-Sen Wei; Zhao-Yang Hou; Jiong Hu; Yan-Guang Cao; Qi-Xin Chen

    2013-01-01

    Objective:To explore the clinical effect and safety of internal fixation of steel-wire limited loop in earlyAchilles tendon rupture.Methods:Seventy-six patients respectively with early transected and avulsed types ofAchilles tendon rupture were selected and treated with internal fixation of steel-wire limited loop.The patients began to take exercise for their lower limbs through continous passive motion as early as possible after surgical repair, and the loops were removed after3-5 months.Six months later, the condition of complications includingAchilles tendon re-rupture, wound fistula, wound infection and skin necrosis, cutaneous sensation in sural nerve dominance region, time back to preinjury work or learning as well as time to physical activities were observed.One year later, the therapeutic effect was evaluated, and the maximum circumferences of bilateral legs and ruptured plane circumferences ofAchilles tendon were measured.Results:The wound of all patients healed well, no complications likeAchilles tendon re-rupture, wound fistula, wound infection and skin necrosis occured, and the cutaneous sensation in sural nerve dominance region was normal.The mean time back to preinjury workor learning as well as to pysical activities of all patients were respectively10 and22 weeks.Seventy out of76 patients(92.1%) achieved an excellent effect, and6(7.9%) good effect.The excellent and good rate came up to100%.The maximum circumference in the affected leg decreased to 2 mm averagely compared with the offside, while the ruptured plane circumferences ofAchilles tendon in the affected side increased to2.2 mm compared with the offside.Conclusions:For earlyAchilles tendon rupture, internal fixation of steel-wire limited loop can recover the ankle function better, return to the preinjury state in the shortest time, and has few complications.

  19. Application of internal fixation of steel-wire limited loop in early Achilles tendon rupture.

    Science.gov (United States)

    Chen, Zhe; Wei, Jia-Sen; Hou, Zhao-Yang; Hu, Jiong; Cao, Yan-Guang; Chen, Qi-Xin

    2013-11-01

    To explore the clinical effect and safety of internal fixation of steel-wire limited loop in early Achilles tendon rupture. Seventy-six patients respectively with early transected and avulsed types of Achilles tendon rupture were selected and treated with internal fixation of steel-wire limited loop. The patients began to take exercise for their lower limbs through continous passive motion as early as possible after surgical repair, and the loops were removed after 3-5 months. Six months later, the condition of complications including Achilles tendon re-rupture, wound fistula, wound infection and skin necrosis, cutaneous sensation in sural nerve dominance region, time back to preinjury work or learning as well as time to physical activities were observed. One year later, the therapeutic effect was evaluated, and the maximum circumferences of bilateral legs and ruptured plane circumferences of Achilles tendon were measured. The wound of all patients healed well, no complications like Achilles tendon re-rupture, wound fistula, wound infection and skin necrosis occured, and the cutaneous sensation in sural nerve dominance region was normal. The mean time back to preinjury work or learning as well as to pysical activities of all patients were respectively 10 and 22 weeks. Seventy out of 76 patients (92.1%) achieved an excellent effect, and 6 (7.9%) good effect. The excellent and good rate came up to 100%. The maximum circumference in the affected leg decreased to 2 mm averagely compared with the offside, while the ruptured plane circumferences of Achilles tendon in the affected side increased to 2.2 mm compared with the offside. For early Achilles tendon rupture, internal fixation of steel-wire limited loop can recover the ankle function better, return to the preinjury state in the shortest time, and has few complications. Copyright © 2013 Hainan Medical College. Published by Elsevier B.V. All rights reserved.

  20. Crack branching in carbon steel. Fracture mechanisms

    Science.gov (United States)

    Syromyatnikova, A. S.; Alekseev, A. A.; Levin, A. I.; Lyglaev, A. V.

    2010-04-01

    The fracture surfaces of pressure vessels made of carbon steel that form during crack branching propagation are examined by fractography. Crack branching is found to occur at a crack velocity higher than a certain critical value V > V c . In this case, the material volume that is involved in fracture and depends on the elastoplastic properties of the material and the sample width has no time to dissipate the energy released upon crack motion via the damage mechanisms intrinsic in the material under given deformation conditions (in our case, via cracking according to intragranular cleavage).

  1. Roping in uncertainty – measuring the tensile strength of steel wire ropes

    CSIR Research Space (South Africa)

    Bergh, Riaan

    2016-09-01

    Full Text Available stream_source_info Bergh_2016.pdf.txt stream_content_type text/plain stream_size 3019 Content-Encoding UTF-8 stream_name Bergh_2016.pdf.txt Content-Type text/plain; charset=UTF-8 Roping in uncertainty – measuring... the tensile strength of steel wire ropes Riaan Bergh 27 September 2016 2Presentation outline The test environment Why test? The detail The outcome The process 3Why do we test new ropes? Riaan Bergh - September 2016 - rbergh@csir.co.za - 011-482 1300 Theory...

  2. Design of strain tension sensor of steel wire rope used in the coal mine

    Science.gov (United States)

    Zhang, Xin; Jin, Huawei

    2016-01-01

    According to the dynamic tension testing requirements of the multi-rope winder rope, this paper designs the sensor used to measure the tension of steel wire rope directly. The sensor uses the strain shear measuring principle, and has many features with small size, big measuring range, easy to install, don't change the structure of connected devices and so on. Application of the finite element analysis software makes the structure of the sensor optimized, and then enhance the static and dynamic performance of the sensor.

  3. Optimum Design and Development of High Strength and Toughness Welding Wire for Pipeline Steel

    Science.gov (United States)

    Chen, Cuixin; Xue, Haitao; Yin, Fuxing; Peng, Huifen; Zhi, Lei; Wang, Sixu

    Pipeline steel with higher strength(>800MPa) has been gradually used in recent years, so how to achieve good match of base metal and weld deposit is very important for its practical application. Based on the alloy system of 0.02-0.04%C, 2.0%Mn and 0.5%Si, four different kinds of welding wires were designed and produced. The effects of alloy elements on phase transformation and mechanical properties were analyzed. Experimental results show that the designed steels with the addition of 2-4% Ni+Cr+Mo and 800MPa) and good elongation (>15%). The microstructure of deposits metal is mainly composed of granular bainite and M-A constituents with the mean size of 0.2-07μm are dispersed on ferritic matrix. The deposited metals have good match of strength (>800MPa) and impact toughness (>130J) which well meet the requirement of pipeline welding.

  4. Dissimilar material joining using laser (aluminum to steel using zinc-based filler wire)

    Science.gov (United States)

    Mathieu, Alexandre; Shabadi, Rajashekar; Deschamps, Alexis; Suery, Michel; Matteï, Simone; Grevey, Dominique; Cicala, Eugen

    2007-04-01

    Joining steel with aluminum involving the fusion of one or both materials is possible by laser beam welding technique. This paper describes a method, called laser braze welding, which is a suitable process to realize this structure. The main problem with thermal joining of steel/aluminum assembly with processes such as TIG or MIG is the formation of fragile intermetallic phases, which are detrimental to the mechanical performances of such joints. Braze welding permits a localized fusion of the materials resulting in a limitation on the growth of fragile phases. This article presents the results of a statistical approach for an overlap assembly configuration using a filler wire composed of 85% Zn and 15% Al. Tensile tests carried on these assemblies demonstrate a good performance of the joints. The fracture mechanisms of the joints are analyzed by a detailed characterization of the seams.

  5. Strain rate effect in high-speed wire drawing process

    Science.gov (United States)

    He, S.; Van Houtte, P.; Van Bael, A.; Mei, F.; Sarban, A.; Boesman, P.; Galvez, F.; Atienza, J. M.

    2002-05-01

    This paper presents a study on the strain rate effect during high-speed wire drawing process by means of finite element simulation. Based on the quasistatic stresses obtained by normal tensile tests and dynamic stresses at high strain rates by split Hopkinson pressure bar tests, the wire drawing process was simulated for low carbon steel and high carbon steel. The results show that both the deformation process and the final properties of drawn wires are influenced by the strain rate.

  6. Research of x-ray nondestructive detector for high-speed running conveyor belt with steel wire ropes

    Science.gov (United States)

    Wang, Junfeng; Miao, Changyun; Wang, Wei; Lu, Xiaocui

    2008-03-01

    An X-ray nondestructive detector for high-speed running conveyor belt with steel wire ropes is researched in the paper. The principle of X-ray nondestructive testing (NDT) is analyzed, the general scheme of the X-ray nondestructive testing system is proposed, and the nondestructive detector for high-speed running conveyor belt with steel wire ropes is developed. The hardware of system is designed with Xilinx's VIRTEX-4 FPGA that embeds PowerPC and MAC IP core, and its network communication software based on TCP/IP protocol is programmed by loading LwIP to PowerPC. The nondestructive testing of high-speed conveyor belt with steel wire ropes and network transfer function are implemented. It is a strong real-time system with rapid scanning speed, high reliability and remotely nondestructive testing function. The nondestructive detector can be applied to the detection of product line in industry.

  7. A new nanoscale metastable iron phase in carbon steels

    OpenAIRE

    Tianwei Liu; Danxia Zhang; Qing Liu; Yanjun Zheng; Yanjing Su; Xinqing Zhao; Jiang Yin; Minghui Song; Dehai Ping

    2015-01-01

    Metastable ω phase is common in body-centred cubic (bcc) metals and alloys, including high-alloying steels. Recent theoretical calculations also suggest that the ω structure may act as an intermediate phase for face-centred cubic (fcc)-to-bcc transformation. Thus far, the role of the ω phase played in fcc-bcc martensitic transformation in carbon steels has not been reported. In previous investigations on martensitic carbon steels, extra electron diffraction spots were frequently observed by t...

  8. Thermoplastic liners for carbon steel pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mauyed S.; AlDossary, Abdullah K. [Saudi Aramco, Dhahran (Saudi Arabia)

    2009-12-19

    Materials selection for pipe and fittings used to convey corrosive fluids has often been a challenge. Traditionally, exotic Corrosion Resistant Alloys (CRA) have been used in corrosive environments despite their high cost. Plastic lined carbon steel piping offers a cost effective alternative to the use of CRAs by eliminating corrosion, significantly reducing the use of toxic chemicals and the heavy metal usually present in CRAs. Thermoplastic Liners offer the combination of corrosion resistance and mechanical strength, which are unachievable with singular materials. Under pressure conditions, the liner is fully supported by the metalwork, while under vacuum conditions, the liner must be thick enough along with venting system to withstand the collapsing forces created by the negative pressure. Plastic liners have been used successfully to line and protect metallic pipelines for many years and have become an indispensable requirement of the oil and gas industry particularly with water injection and hydrocarbon services. In the case of internally corroded pipes, the use of thermoplastic liners for rehabilitation is an option to extend the lifetime of companies' assets, reduce maintenance cost and increase intervals between T and Is. For new construction, plastic liners in carbon steel pipes can compete technically and economically with pipelines of CRA materials and other corrosion inhibition systems. This paper describes various design features, installations of thermoplastic liners in comparison to other corrosion inhibition methods. (author)

  9. 录井钢丝断裂的失效分析%Failure Analysis of Logging Steel Wire Fracture

    Institute of Scientific and Technical Information of China (English)

    罗启文; 邵菲; 司鲜娥

    2011-01-01

    针对录井钢丝的断裂原因,对事故钢丝和未使用钢丝进行宏观形貌和金相组织的对比分析,对钢丝表面的点蚀坑进行能谱分析,对断口进行扫描电镜分析.结果表明,油井中的钢丝表面腐蚀坑和裂纹源区均含有Cl元素,腐蚀介质是引起钢丝断裂的主要原因.在腐蚀性介质和外加载荷的双重作用下,裂纹持续扩展,直至发生疲劳断裂.%To analyze the fracture reason of well logging wire, the invalid and unused steel wire were compared and analyzed about macro-profile and metallurgical structure. The corrosion pit in steel wire surface was analyzed by energy spectrum, the fracture was analyzed by SEM. The results show that the both steel wire surface corrosive pit and crack origin area contain Cl element, the corrosive medium is main causes of well logging steel wire fracture. Under the dual influence of corrosive medium and applied load,the crack expands continuously,until the fracture happens.

  10. Occurrence of two-stage hardening in C-Mn steel wire rods containing pearlitic microstructure

    Science.gov (United States)

    Singh, Balbir; Sahoo, Gadadhar; Saxena, Atul

    2016-09-01

    The 8 and 10 mm diameter wire rods intended for use as concrete reinforcement were produced/ hot rolled from C-Mn steel chemistry containing various elements within the range of C:0.55-0.65, Mn:0.85-1.50, Si:0.05-0.09, S:0.04 max, P:0.04 max and N:0.006 max wt%. Depending upon the C and Mn contents the product attained pearlitic microstructure in the range of 85-93% with balance amount of polygonal ferrite transformed at prior austenite grain boundaries. The pearlitic microstructure in the wire rods helped in achieving yield strength, tensile strength, total elongation and reduction in area values within the range of 422-515 MPa, 790-950 MPa, 22-15% and 45-35%, respectively. On analyzing the tensile results it was revealed that the material experienced hardening in two stages separable by a knee strain value of about 0.05. The occurrence of two stage hardening thus in the steel with hardening coefficients of 0.26 and 0.09 could be demonstrated with the help of derived relationships existed between flow stress and the strain.

  11. Investigation on short-term burst pressure of plastic pipes reinforced by cross helically wound steel wires

    Institute of Scientific and Technical Information of China (English)

    Jin-yang ZHENG; Yong-jian GAO; Xiang LI; Xiu-feng LIN; Yu-bin LU; Yan-cong ZHU

    2008-01-01

    Plastic pipes reinforced by cross helically wound steel wires (PSP), which have exhibited excellent mechanical performance, consist of inner polyethylene (PE) layer, winding layer and outer PE layer. The winding layer is composed of two monolayers where steel wires are cross helically wound. An analytical procedure is developed to predict the short-term burst pressure of PSP as the monolayer is assumed to be elastic and orthotropic. The 3D anisotropic elasticity and Maximum Stress Failure Criterion are employed in the formulation of the elasticity problem. Good agreement between the theoretical results and the experimental data shows that the proposed approach can well predict the short-term burst pressure of PSP.

  12. Flexible and weaveable capacitor wire based on a carbon nanocomposite fiber.

    Science.gov (United States)

    Ren, Jing; Bai, Wenyu; Guan, Guozhen; Zhang, Ye; Peng, Huisheng

    2013-11-06

    A flexible and weaveable electric double-layer capacitor wire is developed by twisting two aligned carbon nanotube/ordered mesoporous carbon composite fibers with remarkable mechanical and electronic properties as electrodes. This capacitor wire exhibits high specific capacitance and long life stability. Compared with the conventional planar structure, the capacitor wire is also lightweight and can be integrated into various textile structures that are particularly promising for portable and wearable electronic devices.

  13. Phosphorus in antique iron music wire.

    Science.gov (United States)

    Goodway, M

    1987-05-22

    Harpsichords and other wire-strung musical instruments were made with longer strings about the beginning of the 17th century. This change required stronger music wire. Although these changes coincided with the introduction of the first mass-produced steel (iron alloyed with carbon), carbon was not found in samples of antique iron harpsichord wire. The wire contained an amount of phosphorus sufficient to have impeded its conversion to steel, and may have been drawn from iron rejected for this purpose. The method used to select pig iron for wire drawing ensured the highest possible phosphorus content at a time when its presence in iron was unsuspected. Phosphorus as an alloying element has had the reputation for making steel brittle when worked cold. Nevertheless, in replicating the antique wire, it was found that lowcarbon iron that contained 0.16 percent phosphorus was easily drawn to appropriate gauges and strengths for restringing antique harpsichords.

  14. Ultra-strong and damage tolerant metallic bulk materials: A lesson from nanostructured pearlitic steel wires

    Science.gov (United States)

    Hohenwarter, A.; Völker, B.; Kapp, M. W.; Li, Y.; Goto, S.; Raabe, D.; Pippan, R.

    2016-09-01

    Structural materials used for safety critical applications require high strength and simultaneously high resistance against crack growth, referred to as damage tolerance. However, the two properties typically exclude each other and research efforts towards ever stronger materials are hampered by drastic loss of fracture resistance. Therefore, future development of novel ultra-strong bulk materials requires a fundamental understanding of the toughness determining mechanisms. As model material we use today’s strongest metallic bulk material, namely, a nanostructured pearlitic steel wire, and measured the fracture toughness on micron-sized specimens in different crack growth directions and found an unexpected strong anisotropy in the fracture resistance. Along the wire axis the material reveals ultra-high strength combined with so far unprecedented damage tolerance. We attribute this excellent property combination to the anisotropy in the fracture toughness inducing a high propensity for micro-crack formation parallel to the wire axis. This effect causes a local crack tip stress relaxation and enables the high fracture toughness without being detrimental to the material’s strength.

  15. 钢丝磨削试验研究%Steel Wire Grinding Test

    Institute of Scientific and Technical Information of China (English)

    李家春; 张萍

    2012-01-01

    砂带磨削作为一种新工艺,在机械加工领域发挥着越来越大的作用,满足了各种加工要求。本文简单介绍了砂带磨削的概念,阐述了一个针对钢丝表面除锈的新型砂带磨削设备的工作原理及其机床的主要机构,并通过试验研究磨削压力、金属去除率、砂带磨损、磨削比、磨削深度、钢丝走速之间的关系,为砂带修磨线材生产线提供了合理的磨削工艺参数。%As a new process, the abrasive belt grinding plays an increasingly important role in the field of machi- ning, which meets a variety of processing requirements. This paper introduces the concept of abrasive belt grinding briefly, describes the work principle of a new belt grinder to remove rust from the steel wire surface and the main structure of the device. Tests were conducted to study the relationships between grinding force, metal removal rate, belt wear rate, grinding ratio, grinding depth and wire walking speed, which provides rational parameters for wire snagging line with abrasive belt.

  16. Ultra-strong and damage tolerant metallic bulk materials: A lesson from nanostructured pearlitic steel wires.

    Science.gov (United States)

    Hohenwarter, A; Völker, B; Kapp, M W; Li, Y; Goto, S; Raabe, D; Pippan, R

    2016-09-14

    Structural materials used for safety critical applications require high strength and simultaneously high resistance against crack growth, referred to as damage tolerance. However, the two properties typically exclude each other and research efforts towards ever stronger materials are hampered by drastic loss of fracture resistance. Therefore, future development of novel ultra-strong bulk materials requires a fundamental understanding of the toughness determining mechanisms. As model material we use today's strongest metallic bulk material, namely, a nanostructured pearlitic steel wire, and measured the fracture toughness on micron-sized specimens in different crack growth directions and found an unexpected strong anisotropy in the fracture resistance. Along the wire axis the material reveals ultra-high strength combined with so far unprecedented damage tolerance. We attribute this excellent property combination to the anisotropy in the fracture toughness inducing a high propensity for micro-crack formation parallel to the wire axis. This effect causes a local crack tip stress relaxation and enables the high fracture toughness without being detrimental to the material's strength.

  17. Parametric Optimization of Wire Electrical Discharge Machining of Powder Metallurgical Cold Worked Tool Steel using Taguchi Method

    Science.gov (United States)

    Sudhakara, Dara; Prasanthi, Guvvala

    2016-08-01

    Wire Cut EDM is an unconventional machining process used to build components of complex shape. The current work mainly deals with optimization of surface roughness while machining P/M CW TOOL STEEL by Wire cut EDM using Taguchi method. The process parameters of the Wire Cut EDM is ON, OFF, IP, SV, WT, and WP. L27 OA is used for to design of the experiments for conducting experimentation. In order to find out the effecting parameters on the surface roughness, ANOVA analysis is engaged. The optimum levels for getting minimum surface roughness is ON = 108 µs, OFF = 63 µs, IP = 11 A, SV = 68 V and WT = 8 g.

  18. Crystallographic Texture Difference Between Center and Sub-Surface of Thin Cold-Drawn Pearlitic Steel Wires

    Science.gov (United States)

    Zhao, Tian-Zhang; Zhang, Guang-Liang; Song, Hong-Wu; Cheng, Ming; Zhang, Shi-Hong

    2014-09-01

    The texture difference between the center and sub-surface of pearlitic steel wires, which were manufactured by continuous cold drawing, was investigated by orientation distribution function based on electron back-scattered diffraction at different drawing passes. A perfect fiber texture parallel to drawing direction develops gradually with drawing strain increasing at the wire center, while at the sub-surface, a quasi fiber texture with the orientation nearly parallel to the circumferential direction is found. This texture at the sub-surface is softer than the perfect fiber texture in tension. The reasons for this texture difference and influences on the wire's mechanical properties are discussed.

  19. Medium carbon vanadium micro alloyed steels for drop forging

    Energy Technology Data Exchange (ETDEWEB)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1992-12-31

    Growing competitiveness of alternative manufacturing routes requires cost minimization in the production of drop forged components. The authors analyse the potential of medium carbon, vanadium microalloyed steels for drop forging. Laboratory and industrial experiments have been carried out emphasizing deformation and temperature cycles, strain rates and dwell times showing a typical processing path, associated mechanical properties and corresponding microstructures. The steels the required levels of mechanical properties on cooling after forging, eliminating subsequent heat treatment. The machinability of V-microalloyed steels is also improved when compared with plain medium carbon steels. (author) 17 refs., 19 figs., 5 tabs.

  20. 开发纯净钢冶炼技术生产高强度钢丝绳用钢%Developing clean steel smelting technology to produce steel for high strength wire rope

    Institute of Scientific and Technical Information of China (English)

    王秉喜; 郭大勇

    2013-01-01

    According to the demands of developing high strength wire rope,adopting a series of high carbon clean steel smelting technology such as hot metal predesulphurization,slag-blocked tapping,LF furnace high basicity slag washing deep desulphurizing and vacuum degassing(VD) to produce the steel for high strength wire ropes.Mass fraction of S and P in steel are 100 millionth and 60 millionth respectively,the mass fraction of O and N are 15 millionth and 24 millionth respectively,the B and D class inclusions which harm wire drawing more are controlled at 1.0 class and 0.5 class respectively,the maximum inclusion size is 11.6 micron.The tensile strength of diameter 8.0 mm wire rod produced reach 1190 MPa,reduction of area is 40%,the tensile strength of diameter 2.4 mm galvanizing steel wire is over 1670 MPa,torsion is over 25 times,which satisfy the demands of GB/T 8919-1996 to produce 1670 ~ 1770 MPa class high strength galvanizing wire ropes.%根据钢丝绳向高强度发展的要求,采用铁水预脱硫、挡渣出钢、LF炉高碱度渣洗深脱硫及VD真空脱气精炼等一系列高碳纯净钢冶炼技术生产高强度钢丝绳用钢.钢中P,S质量分数分别为100×10-6和60×10-6,O,N质量分数分别为15×10-6和24×10-6,对拉拔生产危害较大的B,D类夹杂分别控制在1.0级和0.5级,夹杂物最大尺寸为11.6μm.生产的φ8.0 mm盘条抗拉强度达1190 MPa,断面收缩率为40%,φ2.4 mm镀锌钢丝抗拉强度超过1670MPa,扭转大于25次,完全满足GB/T 8919-1996生产1670~1770 MPa级高强度镀锌钢丝绳的要求.

  1. Effect of confining pressure due to external jacket of steel plate or shape memory alloy wire on bond behavior between concrete and steel reinforcing bars.

    Science.gov (United States)

    Choi, Eunsoo; Kim, Dongkyun; Park, Kyoungsoo

    2014-12-01

    For external jackets of reinforced concrete columns, shape memory alloy (SMA) wires are easy to install, and they provide active and passive confining pressure; steel plates, on the other hand, only provide passive confining pressure, and their installation on concrete is not convenient because of the requirement of a special device. To investigate how SMA wires distinctly impact bond behavior compared with steel plates, this study conducted push-out bond tests of steel reinforcing bars embedded in concrete confined by SMA wires or steel plates. For this purpose, concrete cylinders were prepared with dimensions of 100 mm x 200 mm, and D-22 reinforcing bars were embedded at the center of the concrete cylinders. External jackets of 1.0 mm and 1.5 mm thickness steel plates were used to wrap the concrete cylinders. Additionally, NiTiNb SMA wire with a diameter of 1.0 mm was wound around the concrete cylinders. Slip of the reinforcing bars due to pushing force was measured by using a displacement transducer, while the circumferential deformation of specimens was obtained by using an extensometer. The circumferential deformation was used to calculate the circumferential strains of the specimens. This study assessed the radial confining pressure due to the external jackets on the reinforcing bars at bond strength from bond stress-slip curves and bond stress-circumferential strain curves. Then, the effects of the radial confining pressure on the bond behavior of concrete are investigated, and an equation is suggested to estimate bond strength using the radial confining pressure. Finally, this study focused on how active confining pressure due to recovery stress of the SMA wires influences bond behavior.

  2. Anode wire aging tests with selected gases

    Energy Technology Data Exchange (ETDEWEB)

    Kadyk, J.; Wise, J.; Hess, D.; Williams, M. (Lawrence Berkeley Lab., CA (United States))

    1990-04-01

    As a continuation of earlier wire aging investigations, additional candidates for wire chamber gas and wire have been tested. These include the gases: argon/ethane, HRS gas, dimethyl ether, carbon dioxide/ethane, and carbon tetrafluoride/isobutane. Wires used were: gold- plated tungsten, Stablohm, Nicotin, and Stainless Steel. Measurements were made of the effects upon wire aging of impurities from plumbing materials or contamination from various types of oil. Attempts were made to induce wire aging by adding measured amounts of oxygen and halogen (methyl chloride) with negative results. In this paper, the possible role of electronegativity in the wire aging process is discussed, and measurements of electronegativity are made with several single carbon Freons, using both an electron capture detector and a wire chamber operating with dimethyl ether.

  3. THERMO-MECHANICALLY PROCESSED ROLLED WIRE FOR HIGH

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2012-01-01

    Full Text Available It is shown that at twisting of wire of diameter 1,83 mm, produced by direct wire drawing of thermomechanically processed rolled wire of diameter 5,5 mm of steel 90, metal stratification is completely eliminated at decrease of carbon, manganese and an additional alloying of chrome.

  4. Effect of Stress Ratio and Loading Frequency on the Corrosion Fatigue Behavior of Smooth Steel Wire in Different Solutions

    Directory of Open Access Journals (Sweden)

    Songquan Wang

    2016-09-01

    Full Text Available In this work, the effects of loading condition and corrosion solution on the corrosion fatigue behavior of smooth steel wire were discussed. The results of polarization curves and weight loss curves showed that the corrosion of steel wire in acid solution was more severe than that in neutral and alkaline solutions. With the extension of immersion time in acid solution, the cathodic reaction of steel wire gradually changed from the reduction of hydrogen ion to the reduction of oxygen, but was always the reduction of hydrogen ion in neutral and alkaline solutions. The corrosion kinetic parameters and equivalent circuits of steel wires were also obtained by simulating the Nyquist diagrams. In corrosion fatigue test, the effect of stress ratio and loading frequency on the crack initiation mechanism was emphasized. The strong corrosivity of acid solution could accelerate the nucleation of crack tip. The initiation mechanism of crack under different conditions was summarized according to the side and fracture surface morphologies. For the crack initiation mechanism of anodic dissolution, the stronger the corrosivity of solution was, the more easily the fatigue crack source formed, while, for the crack initiation mechanism of deformation activation, the lower stress ratio and higher frequency would accelerate the generation of corrosion fatigue crack source.

  5. Electrochemical Studies of Nitrate-Induced Pitting in Carbon Steel

    Energy Technology Data Exchange (ETDEWEB)

    Zapp, P.E.

    1998-12-07

    The phenomenon of pitting in carbon steel exposed to alkaline solutions of nitrate and chloride was studied with the cyclic potentiodynamic polarization technique. Open-circuit and pitting potentials were measured on specimens of ASTM A537 carbon steel in pH 9.73 salt solutions at 40 degrees Celsius, with and without the inhibiting nitrite ion present. Nitrate is not so aggressive a pitting agent as is chloride. Both nitrate and chloride did induce passive breakdown and pitting in nitrite-free solutions, but the carbon steel retained passivity in solutions with 0.11-M nitrite even at a nitrate concentration of 2.2 M.

  6. SPECIFIC FEATURES OF TECHNOLOGY OF MANUFACTURING A ZINC-COATED TUB WIRE FOR MUZZLE (BOTTLE’ HOOD WIRE

    Directory of Open Access Journals (Sweden)

    D. B. Zuev

    2016-01-01

    Full Text Available The paper presents the main technical specifications of galvanized low carbon wire for muzzles (bottle’hood wire, consistent with the exploitation requirements to the wire in the manufacture and use of muzzles. The main criteria when selecting the steel grade and upon selection of the technological processes are given. 

  7. Cold Drawn Steel Wires-Processing, Residual Stresses and Ductility-Part I: Metallography and Finite Element Analyses

    Energy Technology Data Exchange (ETDEWEB)

    Phelippeau,A.; Pommier, S.; Tsakalakos, T.; Clavel, M.; Prioul, C.

    2006-01-01

    Cold drawing steel wires lead to an increase of their mechanical strength and to a drop of their ductility. The increase of their mechanical strength has long been related to the reduction of the various material scales by plastic deformation, but the mechanisms controlling their elongation to failure have received relatively little attention. It is usually found that heavily deformed materials show a tendency to plastic strain localization and necking. However, in this paper it is shown that, though the steel wires are plastically deformed up to strain levels as high as 3.5, a significant capability of plastic deformation is preserved in as-drawn wires. This apparent contradiction is resolved by the existence of residual stresses inside the wire. Finite element analyses have been conducted in order to show that residual stresses, inherited from the drawing process, are sufficient to produce a significant hardening effect during a post-drawing tensile test, without introducing any hardening in the local material behavior. The main conclusion of this paper is that once the material has lost its hardening capabilities, residual stresses, inherited from the process, control the elongation of cold drawn wires. The finite element method allowed also the determination of the residual stress field that would lead to the best agreement between the simulated and the experimental stress strain curve of as-drawn wires.

  8. Comparison of Impact Properties for Carbon and Low Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    O.H. Ibrahim

    2011-01-01

    The impact properties of hot rolled carbon steel (used for the manufacture of reinforcement steel bars) and the quenched & tempered (Q&T) low alloy steel (used in the pressure vessel industry) were determined. The microstructure of the hot rolled carbon steel contained ferrite/pearlite phases, while that of the quenched and tempered low alloy steel contained bainite structure. Impact properties were determined for both steels by instrumented impact testing at temperatures between -150 and 200℃. The impact properties comprised total impact energy, ductile to brittle transition temperature, crack initiation and propagation energy, brittleness transition temperature and cleavage fracture stress. The Q&T low alloy steel displayed much higher resistance to ductile fracture at high test temperatures, while its resistance to brittle fracture at low test temperatures was a little higher than that of the hot rolled carbon steel. The results were discussed in relation to the difference in the chemical composition and microstructure for the two steels.

  9. Marine atmospheric corrosion of carbon steels

    Directory of Open Access Journals (Sweden)

    Morcillo, Manuel

    2015-06-01

    Full Text Available Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a environmental conditions necessary for akaganeite formation; (b characterisation of akaganeite in the corrosion products formed; (c corrosion mechanisms of carbon steel in marine atmospheres; (d exfoliation of rust layers formed in highly aggressive marine atmospheres; (e long-term corrosion rate prediction; and (f behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camariñas, Galicia in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM/energy dispersive spectrometry (EDS, X-ray diffraction (XRD, Mössbauer spectroscopy and SEM/μRaman spectroscopy.La investigación fundamental en corrosión atmosférica marina de aceros al carbono es un campo científico relativamente joven que presenta grandes lagunas de conocimiento. La formación de akaganeíta en los productos de corrosión que se forman sobre el acero cuando se expone a atmósferas marinas conduce a un incremento notable de la velocidad de corrosión. En el trabajo se abordan las siguientes cuestiones: (a condiciones ambientales necesarias para la formación de akaganeíta, (b caracterización de la akaganeíta en los productos de corrosión formados, (c mecanismos de corrosión del acero al carbono en atmósferas marinas, (d exfoliación de las capas de herrumbre formadas en atmósferas marinas muy agresivas, (e predicción de la velocidad de corrosión a largo plazo, y (f comportamiento de aceros patinables. La

  10. Properties Evaluation of Thin Microhardened Surface Layer of Tool Steel after Wire EDM

    Directory of Open Access Journals (Sweden)

    Ľuboslav Straka

    2016-04-01

    Full Text Available This paper describes results of experimental research on the thin microhardened surface layer of a machined surface that occurs in materials using wire electrical discharge machining (WEDM with brass wire electrode. The direct influence of microhardened surface layer on resulting machined surface quality of tool steel EN X210Cr12 (W.-Nr. 1.2080 was examined. The aim of the experiment was to contribute to the knowledge of mutual interactions between main WEDM technological parameters, the influence of these parameters on the total affected depth, and on the variation of microhardness of sub-surface layers of machined surface. Based on the microhardness experimental measurements, mathematical models were established by the Least Square Method (LSM in order to simulate and predict final quality of machined surface after WEDM. Recommendations are given for setting the main technological parameters of the discharge process concerning minimization of total microhardened surface layer depth and microhardened surface layer homogeneity along the whole cross-section profile of the machined surface.

  11. Mechanical and microstructural integrity of nickel-titanium and stainless steel laser joined wires

    Energy Technology Data Exchange (ETDEWEB)

    Vannod, J., E-mail: jonas.vannod@a3.epfl.ch [Centre Interdisciplinaire de Microscopie Electronique, Ecole Polytechnique Federale de Lausanne (EPFL), CH-1015 Lausanne (Switzerland); Laboratoire de Simulation des Materiaux, EPFL, CH-1015 Lausanne (Switzerland); Bornert, M. [Laboratoire Navier, Universite Paris Est, Ecole des Ponts ParisTech, F-77455 Marne-la-Vallee (France); Bidaux, J.-E. [University of Applied Sciences Western Switzerland, CH-1950 Sion (Switzerland); Bataillard, L. [Heraeus Medical Components Division, CH-1400 Yverdon-les-bains (Switzerland); Karimi, A. [Institut de Physique de la Matiere Condensee, EPFL, CH-1015 Lausanne (Switzerland); Drezet, J.-M. [Laboratoire de Simulation des Materiaux, EPFL, CH-1015 Lausanne (Switzerland); Rappaz, M., E-mail: michel.rappaz@epfl.ch [Laboratoire de Simulation des Materiaux, EPFL, CH-1015 Lausanne (Switzerland); Hessler-Wyser, A., E-mail: aicha.hessler@epfl.ch [Centre Interdisciplinaire de Microscopie Electronique, Ecole Polytechnique Federale de Lausanne (EPFL), CH-1015 Lausanne (Switzerland)

    2011-10-15

    The biomedical industry shows increasing interest in the joining of dissimilar metals, especially with the aim of developing devices that combine different mechanical and corrosive properties. As an example, nickel-titanium shape memory alloys joined to stainless steel are very promising for new invasive surgery devices, such as guidewires. A fracture mechanics study of such joined wires was carried out using in situ tensile testing and scanning electron microscopy imaging combined with chemical analysis, and revealed an unusual fracture behaviour at superelastic stress. Nanoindentation was performed to determine the mechanical properties of the welded area, which were used as an input for mechanical computation in order to understand this unexpected behaviour. Automated image correlation allowed verification of the mechanical modelling and a reduced stress-strain model is proposed to explain the special fracture mechanism. This study reveals the fact that tremendous property changes at the interface between the NiTi base wire and the weld area have more impact on the ultimate tensile strength than the chemical composition variation across the welded area.

  12. High conductivity carbon nanotube wires from radial densification and ionic doping

    Science.gov (United States)

    Alvarenga, Jack; Jarosz, Paul R.; Schauerman, Chris M.; Moses, Brian T.; Landi, Brian J.; Cress, Cory D.; Raffaelle, Ryne P.

    2010-11-01

    Application of drawing dies to radially densify sheets of carbon nanotubes (CNTs) into bulk wires has shown the ability to control electrical conductivity and wire density. Simultaneous use of KAuBr4 doping solution, during wire drawing, has led to an electrical conductivity in the CNT wire of 1.3×106 S/m. Temperature-dependent electrical measurements show that conduction is dominated by fluctuation-assisted tunneling, and introduction of KAuBr4 significantly reduces the tunneling barrier between individual nanotubes. Ultimately, the concomitant doping and densification process leads to closer packed CNTs and a reduced charge transfer barrier, resulting in enhanced bulk electrical conductivity.

  13. Iron cycling at corroding carbon steel surfaces.

    Science.gov (United States)

    Lee, Jason S; McBeth, Joyce M; Ray, Richard I; Little, Brenda J; Emerson, David

    2013-01-01

    Surfaces of carbon steel (CS) exposed to mixed cultures of iron-oxidizing bacteria (FeOB) and dissimilatory iron-reducing bacteria (FeRB) in seawater media under aerobic conditions were rougher than surfaces of CS exposed to pure cultures of either type of microorganism. The roughened surface, demonstrated by profilometry, is an indication of loss of metal from the surface. In the presence of CS, aerobically grown FeOB produced tight, twisted helical stalks encrusted with iron oxides. When CS was exposed anaerobically in the presence of FeRB, some surface oxides were removed. However, when the same FeOB and FeRB were grown together in an aerobic medium, FeOB stalks were less encrusted with iron oxides and appeared less tightly coiled. These observations suggest that iron oxides on the stalks were reduced and solubilized by the FeRB. Roughened surfaces of CS and denuded stalks were replicated with culture combinations of different species of FeOB and FeRB under three experimental conditions. Measurements of electrochemical polarization resistance established different rates of corrosion of CS in aerobic and anaerobic media, but could not differentiate rate differences between sterile controls and inoculated exposures for a given bulk concentration of dissolved oxygen. Similarly, total iron in the electrolyte could not be used to differentiate treatments. The experiments demonstrate the potential for iron cycling (oxidation and reduction) on corroding CS in aerobic seawater media.

  14. Microstructural, Structural, and Thermal Characterization of Annealed Carbon Steels

    Science.gov (United States)

    Lara-Guevara, A.; Ortiz-Echeverri, C. J.; Rojas-Rodriguez, I.; Mosquera-Mosquera, J. C.; Ariza-Calderón, H.; Ayala-Garcia, I.; Rodriguez-García, M. E.

    2016-10-01

    As is well known, the metallurgical microstructure of carbon steel is formed by ferrite and pearlite after the annealing heat treatment. When the cooling rate increases, the diffusive process is interrupted causing a change in the metallurgical microstructure which will affect steel properties. The aim of this work was to study thermal, structural, and microstructural properties of annealed carbon steel samples with four different carbon contents. Crystalline structure and crystalline quality were studied by the X-ray diffraction technique, where the full width at half maximum analysis showed that as the carbon content increased, the crystalline quality decreased. The metallurgical microstructure morphology was studied by scanning electron microscopy. The thermal diffusivity and the heat capacity were determined by the photoacoustic technique and by the thermal relaxation method, respectively. The thermal diffusivity and the thermal conductivity decreased as the carbon content increased. The amplitude signal of photothermal radiometry increased as the carbon content increased, while the phase signal of photothermal radiometry did not show significant differences among studied carbon steel types. The photoacoustic technique represents an important alternative in the steel characterization field.

  15. Twin structure of the lath martensite in low carbon steel

    Directory of Open Access Journals (Sweden)

    Pan Zhang

    2016-04-01

    Full Text Available It has been well accepted that the martensites in quenched carbon steels exhibit two typical morphologies which are closely dependent on the carbon content, i.e. lath martensite in low carbon steels and lenticular martensite in high carbon steels. Based on conventional belief, the lath martensites in low carbon steels are with high density dislocations as the substructure, in contrast to twin substructure in lenticular high carbon martensite. In the present work, an intensive transmission electron microscopy investigation was made to characterize the microstructures of the lath martensite in a low carbon steel of 0.2 wt%C. It was found that lots of lath martensites consist of twin as their substructure, rather than high density dislocations. In addition, nanoscale precipitates cohering with ferrite matrix were found at the twin interfaces. The orientation relationships between the precipitates and the ferrite matrix are in good agreement with that of primitive hexagonal ω phase in titanium alloys and other bcc metals or alloys.

  16. Twin structure of the lath martensite in low carbon steel

    Institute of Scientific and Technical Information of China (English)

    Pan Zhang; Yulin Chen; Wenlong Xiao; Dehai Ping; Xinqing Zhao

    2016-01-01

    It has been well accepted that the martensites in quenched carbon steels exhibit two typical morphol-ogies which are closely dependent on the carbon content, i.e. lath martensite in low carbon steels and lenticular martensite in high carbon steels. Based on conventional belief, the lath martensites in low carbon steels are with high density dislocations as the substructure, in contrast to twin substructure in lenticular high carbon martensite. In the present work, an intensive transmission electron microscopy investigation was made to characterize the microstructures of the lath martensite in a low carbon steel of 0.2 wt%C. It was found that lots of lath martensites consist of twin as their substructure, rather than high density dislocations. In addition, nanoscale precipitates cohering with ferrite matrix were found at the twin interfaces. The orientation relationships between the precipitates and the ferrite matrix are in good agreement with that of primitive hexagonalωphase in titanium alloys and other bcc metals or alloys.&2016 Chinese Materials Research Society. Production and hosting by Elsevier B.V. This is an open access.

  17. Archaeologic analogues: Microstructural changes by natural ageing in carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Munoz, Esther Bravo [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Fernandez, Jorge Chamon [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Arasanz, Javier Guzman [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Peces, Raquel Arevalo [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Criado, Antonio Javier [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Dietz, Christian [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Martinez, Juan Antonio [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain); Criado Portal, Antonio Jose [Dpto. de Ciencia de los Materiales e Ingenieria Metalurgica, Facultad de Ciencias Quimicas, Universidad Complutense de Madrid, E-28040 Madrid (Spain)]. E-mail: antoniocriado@quim.ucm.es

    2006-02-15

    When discussing the container material for highly active radionuclear waste, carbon steel is one of the materials most frequently proposed by the international scientific community. Evidently, security with respect to the container behaviour into deep geological deposits is fundamental. Among other parameters, knowledge about material mechanical properties is essential when designing the container. Time ageing of carbon steel, apart from possible alterations of the chemical composition (e.g. corrosion) involves important microstructural changes, at the scale of centuries and millenniums. The latter may cause variations of the mechanical properties of carbon steel storage containers, with the corresponding risk of possible leakage. In order to properly estimate such risk and to adjust the corresponding mathematical models to reality, the microstructural changes observed in this study on archaeologic samples are evaluated, comparing ancient and modern steels of similar chemical composition and fabrication processes.

  18. Evaluating the Surface Characteristics of Stainless Steel, TMA, Timolium, and Titanium-niobium Wires: An in vivo Scanning Electron Microscope Study.

    Science.gov (United States)

    Babu, K Pradeep; Keerthi, V Naga; Madathody, Deepika; Prasanna, A Laxmi; Gopinath, Vidhya; Kumar, M Senthil; Kumar, A Nanda

    2016-05-01

    Recent metallurgical research and advancement in material science has benefited orthodontists in the selection of an appropriate wire size and alloy type, which is necessary to provide an optimum and predictable treatment results. The purpose of the study was to clinically evaluate and compare the surface characteristics of 16 x 22 stainless steel, Titanium molybdenum alloy, timolium, and titanium-niobium before and after placing them in a patient's mouth for 3 months using a scanning electron microscope (SEM). The total sample size was 40, which were divided into four groups (group 1 - stainless steel wires, 10 samples, group 2 - TMA wires, 10 samples, group 3 - timolium wires, 10 samples, and group 4 - titanium-niobium wires, 10 samples), and these were further subdivided into 5 each. The first subgroup of five samples was placed in the patient's mouth and was evaluated under SEM, and another subgroup of five samples was directly subjected to the SEM. Scanning electron microscopic evaluation of surface characteristics of unused 16 x 22 rectangular stainless steel wire under 500 x magnification showed an overall smooth surface. Stainless steel wire samples placed in the patient's mouth showed black hazy patches, which may be interoperated as areas of stress. TMA unused wires showed multiple small voids of areas and small craters with fewer elevated regions. The TMA wire samples placed in the patient's mouth showed black hazy patches and prominent ridges, making the wire rougher. Timolium unused archwires showed heavy roughness and voids, whereas wires tested in the patient's mouth showed homogeneous distribution of deep cracks and craters. Unused titanium-niobium archwires showed uniform prominent striations and ridges with occasional voids, whereas wires used in the patient's mouth showed prominent huge voids that could be interpreted as maximum stress areas. Stainless steel (group 1) used and unused wires showed smooth surface characteristics when compared with

  19. Martensite Formation in Partially and Fully Austenitic Plain Carbon Steels

    NARCIS (Netherlands)

    Van Bohemen, S.M.C.; Sietsma, J.

    2009-01-01

    The progress of martensite formation in plain carbon steels Fe-0.46C, Fe-0.66C, and Fe-0.80C has been investigated by dilatometry. It is demonstrated that carbon enrichment of the remaining austenite due to intercritical annealing of Fe-0.46C and Fe-0.66C does not only depress the start temperature

  20. Martensite Formation in Partially and Fully Austenitic Plain Carbon Steels

    NARCIS (Netherlands)

    Van Bohemen, S.M.C.; Sietsma, J.

    2009-01-01

    The progress of martensite formation in plain carbon steels Fe-0.46C, Fe-0.66C, and Fe-0.80C has been investigated by dilatometry. It is demonstrated that carbon enrichment of the remaining austenite due to intercritical annealing of Fe-0.46C and Fe-0.66C does not only depress the start temperature

  1. Identification of Relevant Work Parameters of Ladle Furnace While Melting the High Ductility Steel and High-Carbon Steel

    Directory of Open Access Journals (Sweden)

    Warzecha M.

    2016-03-01

    Full Text Available In the present paper, secondary metallurgical treatment in ladle furnace during smelting the high carbon steel and steel with improved ductility for cold-deforming, under industrial conditions were analyzed.

  2. Decompression Device Using a Stainless Steel Tube and Wire for Treatment of Odontogenic Cystic Lesions: A Technical Report.

    Science.gov (United States)

    Jung, Eun-Joo; Baek, Jin-A; Leem, Dae-Ho

    2014-11-01

    Decompression is considered an effective treatment for odontogenic cystic lesions in the jaw. A variety of decompression devices are successfully used for the treatment of keratocystic odontogenic tumors, radicular cysts, dentigerous cysts, and ameloblastoma. The purpose of these devices is to keep an opening between the cystic lesion and the oral environment during treatment. The aim of this report is to describe an effective decompression tube using a stainless steel tube and wire for treatment of jaw cystic lesions.

  3. Analysis on the deformation and fracture behavior of carbon steel by in situ tensile test

    Institute of Scientific and Technical Information of China (English)

    Fan Li; Haibo Huang

    2006-01-01

    The deformation and fracture behaviors of low-carbon steel, medium-carbon steel, and high-carbon steel were studied on internal microstructure using the scanning electron microscopy in situ tensile test. The microstructure mechanism of their deformation and fracture behavior was analyzed. The results show that the deformation and fracture behavior of low-carbon steel depends on the grain size of ferrite, the deformation and fracture behavior of medium-carbon steel depends on the size of ferrite grain and pearlite lump,and the deformation and fracture behavior of high-carbon steel depends on the size of pearlite lump and the pearlitic interlamellar spacing.

  4. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Science.gov (United States)

    2010-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  5. FEATURES OF HIGH CARBON WIRE ROD THERMOMECHANICAL WORKING IN A STREAM OF HIGH-SPEED WIRE MILL 150 OF «BSW»

    Directory of Open Access Journals (Sweden)

    V. A. Lutsenko

    2012-01-01

    Full Text Available Using a rolling line wire mill reducing-calibrating block the production of high-carbon wire rod subjected to combined thermomechanical treatment with controlled rolling and cooling, can reduce the spread of mechanical properties, reduce the depth of decarbonized layer with a uniform distribution in the surface of its rod on the perimeter, increasing the technological plasticity of rod in processing, virtually eliminating the formation of hardening structures on the surface during high- speed wire drawing.

  6. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  7. Ultrafine-grained low carbon steels by severe plastic deformation

    Directory of Open Access Journals (Sweden)

    S. Dobatkin

    2008-07-01

    Full Text Available The structure and properties of 0,14% C and 0,1% C - B low-carbon steels taken in two initial states, martensitic and ferritic-pearlitic, were studied after cold equal-channel angular (ECA pressing. ECA pressing leads to the formation of only partially submicrocrystalline structure with a grain size of 150 – 300 nm, depending on the steel alloying and initial state. The finest structure with the elements of 190 nm in size is obtained in the 0,1% C - B steel microalloyed with boron. The strength of the 0,1% C - B steel after cold ECA pressing (Rm = 805-1235 MPa meets the specifications of fasteners of the R80 - R120 strength grade. The strength of the deformed 0,14% C steel is close to the R80 strength grade.

  8. Ultrasonic inspection for circumferential butt joint of austenitic stainless steel with carbon steel

    Institute of Scientific and Technical Information of China (English)

    Wan Shengyun; Xiong Lasen

    2006-01-01

    Tthe practical application of ultrasonic wave inspection in welded joint by austenitic stainless steel with carbon steel is presented. It is shown from the experimental results that the high frequency narrow-pulsed longitudinal ultrasonic wave inspection technique can detect the defects in deferent sound path and location within the tested welded joint clearly and exactly. The study in the paper may provide a new approach for further application of ultrasonic inspection in coarse-grained materials.

  9. Modeling and finite element analysis of rod and wire steel rolling process

    Institute of Scientific and Technical Information of China (English)

    Shulun Liao; Liwen Zhang; Siyu Yuan; Yu Zhen; Shuqi Guo

    2008-01-01

    Two thermomechanical coupled elastic-plastic finite element (FE) models were developed for predicting the 12-pass continuous rolling process of GCr15 rod and wire steel. The distances between stands in the proposed models were set according to the actual values, and the billets were shortened in the models to reduce the calculation time. To keep the continuity of simulation, a technique was developed to transfer temperature data between the meshes of different models in terms of nodal parameters by interpolation functions. The different process variables related to the rolling process, such as temperature, total equivalent plastic strain,equivalent plastic strain rate, and contact friction force, were analyzed. Also, the proposed models were applied to analyze the reason for the occurrence of an excessive spread in width. Meanwhile, it was also utilized to assess the influence of the roll diameter change on the simulated results such as temperature and rolling force. The simulated results of temperature are found to agree well with the measured results.

  10. Modelling of drawing and rolling of high carbon flat wires

    Science.gov (United States)

    Bobadilla, C.; Persem, N.; Foissey, S.

    2007-04-01

    In order to meet customer requirements, it is necessary to develop new flat wires with a high tensile strength and a high width/thickness ratio. These products are manufactured from wire rod. The first step is to draw the wire until we have the required mechanical properties and required surface area of the section. After this, the wire is rolled from a round to a rectangular section. During the flat rolling process it can be reduced by more than 50%. Then the wire is exposed to a high level of stress during this process. Modelling allows us to predetermine this stress level, taking into account the final dimensions and the mechanical properties, thus optimising both rolling and drawing process. Forge2005 was used in order to simulate these processes. The aim of this study is to determine the value of residual stresses after drawing and so to optimise rolling. Indeed, the highest stress values are reached at this step of the process by changing the section of the wire from a round to a rectangular one. In order to evaluate the stress value accuracy for high strain levels, a behaviour law has been identified. This is a result of tensile tests carried out at each step of the drawing process. Finally, a multi-axial damage criterion was implemented using Forge2005. The optimisation of the rolling is directly linked to the minimisation of this criterion.

  11. ESTIMATION OF IRREVERSIBLE DAMAGEABILITY AT FATIGUE OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-04-01

    Full Text Available Purpose. Damageability estimation of carbon steel in the conditions of cyclic loading. Methodology. The steel fragments of railway wheel rim and rail head served as material for research with chemical composition 0.65 % С, 0.67 % Mn, 0.3 % Si, 0.027 % P, 0.028 % S и 0.7 % C, 0.82 % Mn, 0.56 % Si, 0.025 % P, 0.029 % S accordingly. The microstructure of tested steels corresponded to the state of metal after a hot plastic deformation. The fatigue research was conducted in the conditions of symmetric bend using the proof-of-concept machine of type «Saturn-10». Full Wohler diagrams and the lines corresponding to forming of sub-and micro cracks were constructed. The distribution analysis of internal stresses in the metal under cyclic loading was carried out using the microhardness tester of PMT-3 type.Findings. On the basis of fatigue curves for high-carbon steels analysis the positions of borders dividing the areas of convertible and irreversible damages were determined. The article shows that with the growth of carbon concentration in the steel at invariability of the structural state an increase of fatigue limit is observed. At the same time the acceleration of processes, which determine transition terms from the stage of forming of submicrocracks to the microcracks occurs. The research of microhardness distribution in the metal after destruction confirmed the nature of carbon amount influence on the carbon steel characteristics. Originality. Regardless on the stages of breakdown site forming the carbon steels behavior at a fatigue is determined by the ration between the processes of strengthening and softening. At a cyclic loading the heterogeneity of internal stresses distribution decreases with the increase of distance from the destruction surface. Analysis of metal internal restructuring processes at fatigue loading made it possible to determine that at the stages prior to incubation period in the metal microvolumes the cells are already

  12. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic...... techniques even though localised corrosion rate cannot be measured. FSM measures general corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable...

  13. Austenite Recrystallization and Controlled Rolling of Low Carbon Steels

    Institute of Scientific and Technical Information of China (English)

    DU Lin-xiu; ZHANG Zhong-ping; SHE Guang-fu; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    The dynamic recrystallization and static recrystallization in a low carbon steel were investigated through single-pass and double-pass experiments. The results indicate that as the deformation temperature increases and the strain rate decreases, the shape of the stress-strain curve is changed from dynamic recovery shape to dynamic recrystallization shape. The austenite could not recrystallize within a few seconds after deformation at temperature below 900 ℃. According to the change in microstructure during deformation, the controlled rolling of low carbon steel can be divided into four stages: dynamic recrystallization, dynamic recovery, strain-induced ferrite transformation, and rolling in two-phase region. According to the microstructure after deformation, the controlled rolling of low carbon steel can be divided into five regions: non-recrystallized austenite, partly-recrystallized austenite, fully-recrystallized austenite, austenite to ferrite transformation, and dual phase.

  14. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic......Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... techniques even though localised corrosion rate cannot be measured. FSM measures general corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable...

  15. Seismic vulnerability assessment of a steel-girder highway bridge equipped with different SMA wire-based smart elastomeric isolators

    Science.gov (United States)

    Hedayati Dezfuli, Farshad; Shahria Alam, M.

    2016-07-01

    Shape memory alloy wire-based rubber bearings (SMA-RBs) possess enhanced energy dissipation capacity and self-centering property compared to conventional RBs. The performance of different types of SMA-RBs with different wire configurations has been studied in detail. However, their reliability in isolating structures has not been thoroughly investigated. The objective of this study is to analytically explore the effect of SMA-RBs on the seismic fragility of a highway bridge. Steel-reinforced elastomeric isolators are equipped with SMA wires and used to isolate the bridge. Results revealed that SMA wires with a superelastic behavior and re-centering capability can increase the reliability of the bearing and the bridge structure. It was observed that at the collapse level of damage, the bridge isolated by SMA-HDRB has the lowest fragility. Findings also showed that equipping NRB with SMA wires decreases the possibility of damage in the bridge while, replacing HDRB with SMA-HDRB; or LRB with SMA-LRB increases the failure probability of the system at slight, moderate, and extensive limit states.

  16. Improvement of center segregation in high-carbon steel billets using soft reduction

    Institute of Scientific and Technical Information of China (English)

    Wenjun Wang; Xionggang Hu; Linxin Ning; Raimund Bülte; Wolfgang Bleck

    2006-01-01

    Center segregation is the main reason for cup fracture of high-carbon wire rod during drawing. Therefore, to continuously produce cast billets with very low center segregation is an important objective. The soft reduction technology is considered to be an effective method to minimize center segregation. To elucidate the effect of soft reduction on the internal quality of high-carbon steel billets, soft reduction was applied with different solid fractions in the core area of billets in a laboratory casting machine. A coupled temperature/displacement finite element model was developed to calculate the solid fraction using the commercial software ABAQUS.Center segregation, center porosity, homogeneity of elements, and equiaxed crystal zone were obviously improved by applying soft reduction, especially when the solid fraction was less than 1.0. The optimal results were obtained when the solid fraction was approximately 0.9.

  17. 钢丝缠绕黑色金属挤压筒的设计%Design of Steel Wire Wound Extrusion Containers for Steel Hot Extrusion Process

    Institute of Scientific and Technical Information of China (English)

    刘长勇; 张磊; 林峰; 张人佶; 颜永年; 康飞宇

    2013-01-01

    挤压筒是大口径厚壁无缝钢管热挤压工艺中最为重要的模具,传统的多层组合挤压筒设计方法面临很大挑战.提出采用钢丝缠绕预紧挤压筒的方案,由于钢丝在高温下存在蠕变加速和应力松弛,将钢丝缠绕技术应用于挤压筒的最大问题是解决挤压筒预热与钢丝防护之间的矛盾.针对此矛盾,分析钢丝缠绕挤压筒设计中的关键问题包括预热、钢丝防护和预应力分布控制,提出高温钢锭内置预热和电加热预热两种设计方案,分别分析两种设计方案存在的问题、解决方法和优缺点.针对电加热预热挤压筒,提出新型的热致预应力方法来产生预紧力,将内衬和中衬预热至350℃以上,中衬和外衬之间设有隔热层,经隔热后外衬和钢丝层温度低于80℃,利用两者之间温度差而导致的热膨胀量差值来产生预紧力.基于此想法,设计制造内直径170 mm的挤压筒原理样件,通过温度测试和应力测试,表明所提出的电加热预热挤压筒可达到预期的预紧效果,为挤压筒的设计探讨一种新型的设计方法.%Extrusion container is the most important tooling in large steel tube extrusion process. Traditional design approaches such as multi-layered extrusion container would meet great challenges for large extrusion container. Steel wire wound extrusion is proposed. Due to accelerated creep behavior and stress relaxation of steel wire under high temperature, the primary difficulty of applying steel wire winding to the design of extrusion container is to solve the conflict between preheating and protection of the wire from high temperature. The key problems of wire wound containers including preheating, steel wire protection and control of prestress distribution are analyzed. Two solutions to preheating are proposed including hot billet preheating and electrical heating rods. The problems, solutions, advantages and disadvantages are discussed respectively. A

  18. 78 FR 21105 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Preliminary Results of Antidumping...

    Science.gov (United States)

    2013-04-09

    ... Carbon Steel Pipes and Tubes from Thailand: 2011- 2012 Administrative Review,'' dated concurrently with... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Preliminary Results of Antidumping Duty Administrative Review; 2011- 2012 AGENCY: Import Administration,...

  19. Modeling Corrosion Reactions of Steel in a Dilute Carbonate Solution

    Science.gov (United States)

    Eliyan, Faysal Fayez; Alfantazi, Akram

    2016-02-01

    This research models the corrosion reactions of a high-strength steel in an aerated, dilute, carbonate solution during a single-cycle voltammetry. Based on a previous study (Eliyan et al. in J Mater Eng Perform 24(6):1-8, 2015) and a literature survey, the corrosion reactions of the cathodic reduction, anodic dissolution, and passivation, as well as the interfacial interactions and the chemistry of the corrosion products are illustrated in schematics. The paper provides a visual guide on the corrosion reactions for steel in carbonate solutions based on the available mechanistic details that were reported and are still being investigated in literature.

  20. 7 CFR 1755.702 - Copper coated steel reinforced (CCSR) aerial service wire.

    Science.gov (United States)

    2010-01-01

    ... resistance of the completed CCSR aerial service wire shall comply with the requirement specified in ANSI/ICEA... temperature handling test. (i) All CCSR aerial service wires manufactured in accordance with this section...) Low temperature separation test. All CCSR aerial service wires manufactured in accordance with...

  1. Residual stress measurements in carbon steel

    Science.gov (United States)

    Heyman, J. S.; Min, N.

    1986-01-01

    External dc magnetic field-induced changes in natural velocity of Rayleigh surface waves were measured in steel specimens under various stress conditions. The low field slopes of curves representing the fractional changes of natural velocity were proved to provide correct stress information in steels with different metallurgical properties. The slopes of curves under uniaxial compression, exceeding about one third of the yield stress, fell below zero in all the specimens when magnetized along the stress axis. The slopes under tension varied among different steels but remained positive in any circumstances. The stress effect was observed for both applied and residual stress. A physical interpretation of these results is given based on the stress-induced domain structure changes and the delta epsilon effect. Most importantly, it is found that the influence of detailed metallurgical properties cause only secondary effects on the obtained stress information.

  2. Microstructures and Mechanical Properties of as-Drawn and Laboratory Annealed Pearlitic Steel Wires

    Science.gov (United States)

    Durgaprasad, A.; Giri, S.; Lenka, S.; Kundu, S.; Mishra, S.; Chandra, S.; Doherty, R. D.; Samajdar, I.

    2017-10-01

    Near eutectoid fully pearlitic wire rod (5.5 mm diameter) was taken through six stages of wire drawing (drawing strains of 0 to 2.47). The as-drawn (AD) wires were further laboratory annealed (LA) to re-austenitize and reform the pearlite. AD and LA grades, for respective wire diameters, had similar pearlite microstructure: interlamellar spacing ( λ) and pearlite alignment with the wire axis. However, LA grade had lower hardness (for both phases) and slightly lower fiber texture and residual stresses in ferrite. Surprisingly, essentially identical tensile yield strengths in AD and LA wires, measured at equivalent spacing, were found. The work hardened AD had, as expected, higher torsional yield strengths and lower tensile and torsional ductilities than LA. In both wires, stronger pearlite alignment gave significantly increased torsional ductility.

  3. Atmospheric Corrosion of Q235 Carbon Steel and Q450 Weathering Steel in Turpan,China

    Institute of Scientific and Technical Information of China (English)

    Qiang YU; Chao-fang DONG; Yue-hua FANG; Kui XIAO; Chun-yun GUO; Gang HE; Xiao-gang LI

    2016-01-01

    Q235 carbon steel and Q450 weathering steel were exposed to the hot and dry environment of Turpan, China for three years.The corrosion rates of both steels were calculated and compared.The morphologies of the rust layer products were observed by optical microscopy and scanning electron microscopy.Analyses of the rust layers were performed by X-ray photoelectron spectroscopy,X-ray powder diffraction,and Raman spectroscopy,and anal-ysis results indicate that the compositions of rust are main iron rich oxide such as FeOOH,Fe3 O4 ,and Fe2 O3 .The iron oxide layer content proportion was calculated through a semi-quantitative algorithm.The resistance elements (Cr,Ni,and Cu)enhanced the resistance properties of the Q450 weathering steel matrix.Moreover,the resistance elements increased the proportion of goethite crystals in the corroded rust layer.

  4. 78 FR 15376 - Determinations: Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea

    Science.gov (United States)

    2013-03-11

    ... COMMISSION Determinations: Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea On the basis... Korea and the antidumping duty orders on corrosion-resistant carbon steel flat products from Germany and... Corrosion-Resistant Carbon Steel Flat Products from Germany and Korea: Investigation Nos. 701-TA-350 and...

  5. Numerical simulation and experimental investigation of laser dissimilar welding of carbon steel and austenitic stainless steel

    Science.gov (United States)

    Nekouie Esfahani, M. R.; Coupland, J.; Marimuthu, S.

    2015-07-01

    This study reports an experimental and numerical investigation on controlling the microstructure and brittle phase formation during laser dissimilar welding of carbon steel to austenitic stainless steel. The significance of alloying composition and cooling rate were experimentally investigated. The investigation revealed that above a certain specific point energy the material within the melt pool is well mixed and the laser beam position can be used to control the mechanical properties of the joint. The heat-affected zone within the high-carbon steel has significantly higher hardness than the weld area, which severely undermines the weld quality. A sequentially coupled thermo-metallurgical model was developed to investigate various heat-treatment methodology and subsequently control the microstructure of the HAZ. Strategies to control the composition leading to dramatic changes in hardness, microstructure and service performance of the dissimilar laser welded fusion zone are discussed.

  6. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of carbon steel must be monitored on-line in order to provide an efficient protection...... corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS...... and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic techniques even though localised corrosion rate cannot be measured. FSM measures general...

  7. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic techniques even though localised corrosion rate cannot be measured. FSM measures general......Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of carbon steel must be monitored on-line in order to provide an efficient protection...... corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS...

  8. Oxidation of ultra low carbon and silicon bearing steels

    Energy Technology Data Exchange (ETDEWEB)

    Suarez, Lucia [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: lucia.suarez@ctm.com.es; Rodriguez-Calvillo, Pablo [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: pablo.rodriguez@ctm.com.es; Houbaert, Yvan [Department of Materials Science and Engineering, University of Ghent (Belgium)], E-mail: Yvan.Houbaert@UGent.be; Colas, Rafael [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico)], E-mail: rcolas@mail.uanl.mx

    2010-06-15

    Oxidation tests were carried out in samples from an ultra low carbon and two silicon bearing steels to determine the distribution and morphology of the oxide species present. The ultra low carbon steel was oxidized for short periods of time within a chamber designed to obtain thin oxide layers by controlling the atmosphere, and for longer times in an electric furnace; the silicon steels were reheated only in the electric furnace. The chamber was constructed to study the behaviour encountered during the short period of time between descaling and rolling in modern continuous mills. It was found that the oxide layers formed on the samples reheated in the electric furnace were made of different oxide species. The specimens treated in the chamber had layers made almost exclusively of wustite. Selected oxide samples were studied by scanning electron microscopy to obtain electron backscattered diffraction patterns, which were used to identify the oxide species in the layer.

  9. Optimization of Friction Welding Process Parameters for Joining Carbon Steel and Stainless Steel%Optimization of Friction Welding Process Parameters for Joining Carbon Steel and Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    R Paventhan; P R Lakshminarayanan; V Balasubramanian

    2012-01-01

    Friction weIding is a solid state joining process used extensively currently owing to its advantages such as low heat input, high production efficiency, ease of manufacture, and environment friendliness. Materials difficult to be welded by fusion welding processes can be successfully welded by friction welding. An attempt was made to develop an empirical relationship to predict the tensile strength of friction welded AISI 1040 grade medium carbon steel and AISI 304 austenitic stainless steel, incorporating the process parameters such as friction pressure, forging pressure, friction time and forging time, which have great influence on strength of the joints. Response surface methodology was applied to optimize the friction welding process parameters to attain maximum tensile strength of the joint. The maximum tensile strength of 543 MPa could be obtained for the joints fabricated under the welding conditions of friction pressure of 90 MPa, forging pressure of 90 MPa, friction time of 6 s and forging time of 6 s.

  10. Microbial corrosion of carbon steel by sulfate-reducing bacteria:

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo; Hilbert, Lisbeth Rischel

    1997-01-01

    Electrochemical measurements (EIS and DC-polarisation curves) have been conducted on carbon steel coupons exposed in SRB-active environments. Results from EIS measurements show that very large interfacial capacities are found in such systems, and consequently high capacitive currents are to be ex...

  11. Microbial corrosion of carbon steel by sulfate-reducing bacteria:

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo; Hilbert, Lisbeth Rischel

    1997-01-01

    Electrochemical measurements (EIS and DC-polarisation curves) have been conducted on carbon steel coupons exposed in SRB-active environments. Results from EIS measurements show that very large interfacial capacities are found in such systems, and consequently high capacitive currents...... for a misleading conclusion that increasing corrosion rates are caused by cathodic depolarisation in SRB-active environments....

  12. Carbon distribution in bainitic steel subjected to deformation

    Energy Technology Data Exchange (ETDEWEB)

    Ivanov, Yu. F., E-mail: yufi55@mail.ru [Institute of High Current Electronics SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Nikitina, E. N., E-mail: Nikitina-EN@mail.ru; Gromov, V. E., E-mail: gromov@physics.sibsiu.ru [Siberian State Industrial University, Novokuznetsk, 654007 (Russian Federation)

    2015-10-27

    Analysis of the formation and evolution of carbide phase in medium carbon steel with a bainitic structure during compressive deformation was performed by means of transmission electron diffraction microscopy. Qualitative transformations in carbide phase medium size particles, their density and volume concentration depended on the degree of deformation.

  13. Vanadium Effect on a Medium Carbon Forging Steel

    Directory of Open Access Journals (Sweden)

    Carlos Garcia-Mateo

    2016-05-01

    Full Text Available In the present work the influence of vanadium on the hardenability and the bainitic transformation of a medium carbon steel is analyzed. While V in solid solution enhances the former, it hardly affects bainitic transformation. The results also reveal an unexpected result, an increase of the prior austenite grain size as the V content increases.

  14. Study on Formation Mechanism of CaO-SiO2-Based Inclusions in Saw Wire Steel

    Science.gov (United States)

    Wang, Kun-Peng; Jiang, Min; Wang, Xin-Hua; Wang, Ying; Zhao, Hao-Qian; Cao, Zhan-Min

    2017-08-01

    Attempts were made to elucidate the formation mechanism of CaO-SiO2-based inclusions in saw wires by both laboratory experiments and industrial trials. The key point was to make clear the origin of CaO in such oxide inclusions. Probable origins of [Ca] in steel were first discussed, which can be taken into steel from the steel-slag reaction or ferrous alloy. As a result, slag-steel chemical reaction equilibrium was carefully evaluated at 1873 K (1600 °C) to classify the changes of dissolved aluminum ([Al]), total magnesium (Mg), and total calcium (Ca) in steel and the caused composition variations of inclusions. With the rise of slag basicity from 0.5 to 1.8, [Al] was remarkably increased from 0.00045 to 0.00139 mass pct, whereas Mg varied in the range of 0.00038 to 0.00048 mass pct. By contrast, Ca was constantly kept below 0.00003 mass pct. Accordingly, Al2O3 and MgO in inclusions witnessed obvious rises from 5 to 23 mass pct and from 2 to 8 mass pct, respectively. By contrast, inclusions were free of CaO when slag basicity was below 1.5. With slag basicity further increased to 1.8, CaO witnessed a negligible rise to only 1.0 mass pct on average. This phenomenon agreed well with thermodynamic calculations, which revealed that chemical reaction between steel and CaO in slag (for example, between [Si] and CaO) was weak to hardly supplying sufficient [Ca] to steel to increase CaO in inclusions. Ca contained in ferrous alloys as contaminations was not the cause of CaO-SiO2-based inclusions, either. The industrial trial results indicated that CaO-SiO2-based inclusions have been readily produced in short time just after BOF tapping. Also, a percentage of them changed slightly with the proceeding of refining. Based on the good agreement of laboratory, industrial, and thermodynamics calculations results, it can be reasonably concluded that CaO-SiO2-based inclusions in saw wire were exogenous particles from entrapped/emulsified top slag, but not products of slag-steel

  15. Erosion Effect of Molten Steel on Carbon Containing Refractories for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    LI Hongxia; YANG Bin; LIU Guoqi; CHENG Hepeng

    2007-01-01

    The erosion resistance of carbon containing refractories for continuous casting to molten steel was investigated by means of simulative erosion test and examining used refractories.Decolonization and reaction between molten steel and decolonization layer are main erosion process of carbon containing refractories by1 molten steel.The reactions between molten steel and oxide in refractories determine the thickness of decarbonization layer A dense layer formation on the working surface contacting with molten steel during casting will suppress decarbonization and erosion process.

  16. Characteristics and Application of New Varieties of Copper Clad Aluminum Wire and Copper Clad Steel Wire%铜包铝线和铜包钢线新品种的特性及应用

    Institute of Scientific and Technical Information of China (English)

    王洪丽

    2013-01-01

    The characteristics,applications,product standards,and application technology of the secondarily developed new varieties of copper clad aluminum wire and copper clad steel wire are introduced,including copper clad aluminum enameled wire,tinned copper clad aluminum wire,tinned copper clad steel wire,silver plated copper clad steel wire,so as to provide cable manufacturers and electronic components manufacturers with better choices for cable and electronic materials.%介绍了铜包铝线和铜包钢线二次开发的新品种线材(包括铜包铝漆包线、镀锡铜包铝线、镀锡铜包钢线、镀银铜包钢线)的特性及其应用领域、产品标准和应用技术,以期为线缆厂家及电子元器件厂家提供更好的线缆材料和电子材料的选择.

  17. Size of Non-Metallic Inclusions in High-Grade Medium Carbon Steel

    OpenAIRE

    Lipiński T.; Wach A.

    2014-01-01

    Non-metallic inclusions found in steel can affect its performance characteristics. Their impact depends not only on their quality, but also, among others, on their size and distribution in the steel volume. The literature mainly describes the results of tests on hard steels, particularly bearing steels. The amount of non-metallic inclusions found in steel with a medium carbon content melted under industrial conditions is rarely presented in the literature. The tested steel was melted in an el...

  18. 多功能热镀锌钢丝生产线%Multifunction hot galvanizing steel wire production line

    Institute of Scientific and Technical Information of China (English)

    张洪云

    2013-01-01

    To introduce multifunction hot galvanizing steel wire production line.The production line has advantages as follows:(1) adopting spool to pay-off,operation is convenience and with few people; (2) adopting ultrasonic composite pickling to replace original alkali wash and water cleaning plus hydrochloric acid pickling process to decrease pollution;(3) pretreatment and drying was decreased to 4 baths from original 6 baths ; (4) the take-up changed into multilevel from one level,can produce steel wire with different zinc coat mass quality at the same time.The production line realized different size steel wire producing in one line,lighten labor strength and raise production efficiency.%介绍多功能热镀锌钢丝生产线,该生产线具有如下优点:(1)采用工字轮放线,操作方便、用人少;(2)采用超声波复合清洗替代原处理线上的碱洗、水洗、盐酸酸洗工艺,减少污染;(3)前处理加烘干由原生产线6个槽体减少为4个槽体;(4)收线由原来的一级改为多级,可生产不同锌层面质量的钢丝.多功能热镀锌钢丝生产线实现了不同规格钢丝在同一作业线上的生产,降低劳动强度,提高生产效率.

  19. Crossed-Wire Laser Microwelding of Pt-10 Pct Ir to 316 LVM Stainless Steel: Part II. Effect of Orientation on Joining Mechanism

    Science.gov (United States)

    Huang, Y. D.; Pequegnat, A.; Zou, G. S.; Feng, J. C.; Khan, M. I.; Zhou, Y.

    2012-04-01

    With the increasing complexity of medical devices and with efforts to reduce manufacturing costs, challenges arise in joining dissimilar materials. In this study, the laser weldability of dissimilar joints between Pt-10 pct Ir and 316 low-carbon vacuum melted (LVM) stainless steel (SS) crossed wires was investigated by characterizing the weld geometry, joint strength, morphology of weld cross sections, and differences in joining behavior, depending on which material is subject to the incident laser beam. With the Pt-Ir alloy on top, a significant amount of porosity was observed on the surface of the welds as well as throughout the weld cross sections. This unique form of porosity is believed to be a result of preferential vaporization of 316 LVM SS alloying elements that become mixed with the molten Pt-10 pct Ir during welding. The joining mechanism documented in micrographs of cross-sectioned welds was found to transition from laser brazing to fusion welding. It is inferred that the orientation of the two dissimilar metals ( i.e., which material is subject to the incident laser beam) plays an important role in weld quality of crossed-wire laser welds.

  20. Elastic Sag Property of Low Carbon Martensite Spring Steel

    Institute of Scientific and Technical Information of China (English)

    LI Ye-sheng; CHEN Mi-song; WU Zi-ping; ZHU Yin-lu; DUO Tie-yun

    2004-01-01

    This paper studies the elastic sag resistance of new low-carbon martensite spring steel 35Si2CrVB developed recently and points out that the cause of elastic sag is attributed to cyclic softening of spring steel engendered during its serving,also considers that elastic sag property should be evaluated by dynamic mechanical properties of spring material such as dynamic yield strength σ'0.2, ratio of dynamic yield strength σ'0.2 vs. tensile strength σb (σ'0.2/σb) and ratio of dynamic yield strength σ' 0.2vs. static yield strengthσ0.2 (σ'0.2/σ0. 2 )etc. , which are measured by the cyclic stress-strain curve test. Compared with conventional spring steel 60Si2MnA, 35Si2CrVB has good advantages in both dynamic and static properties, which show it possesses higher elastic sag resistance than 60Si2MnA because of its lath-martensite structure tempering in low temperature different from 60Si2MnA steel's plate martensite structure tempering inmedium temperature. So it can be demonstrated that low carbon martensite spring steel is more appropriate for the demands of spring.

  1. Weldability of Low Carbon Transformation Induced Plasticity Steel

    Institute of Scientific and Technical Information of China (English)

    ZHANG Mei; LI Lin; FU Ren-yu; ZHANG Ji-cheng; WAN Zi

    2008-01-01

    Transformation induced plasticity (TRIP) steel exhibited high or rather high carbon equivalent (CE) because of its chemical composition,which was a particularly detrimental factor affecting weldability of steels.Thus the weldability of a TRIP steel (grade 600) containing (in mass percent,%) 0.11C-1.19Si-1.67Mn was extensively studied.The mechanical properties and impact toughness of butt joint,the welding crack susceptibility of weld and heat affected zone (HAZ) for tee joint,control thermal severity (CTS) of the welded joint,and Y shape 60° butt joint were measured after the gas metal arc welding (GMAW) test.The tensile strength of the weld was higher than 700 Mpa.Both in the fusion zone (FZ) and HAZ for butt joint,the impact toughness was much higher than 27 J,either at room temperature or at -20 ℃,indicating good low temperature impact ductility of the weld of TRIP 600 steel.In addition,welding crack susceptibility tests revealed that weldments were free of surface crack and other imperfection.All experimental results of this steel showed fairly good weldability.For application,the crossmember in automobile made of this steel exhibited excellent weldability,and fatigue and durability tests were also accomplished for crossmember assembly.

  2. Morphological and microstructural studies on aluminizing coating of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Samsu, Zaifol; Othman, Norinsan Kamil; Daud, Abd Razak; Hussein, Hishammuddin [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2013-11-27

    Hot dip aluminizing is one of the most effective methods of surface protection for steels and is gradually gaining popularity. The morphology and microstructure of an inter-metallic layer form on the surface of low carbon steel by hot dip aluminization treatment had been studied in detail. This effect has been investigated using optical and scanning electron microscopy, and X-ray diffraction. The result shows that the reaction between the steel and the molten aluminium leads to the formation of Fe–Al inter-metallic compounds on the steel surface. X-ray diffraction and electron microscopic studies showed that a two layer coating was formed consisting of an external Al layer and a (Fe{sub 2}Al{sub 5}) inter metallic on top of the substrate after hot dip aluminizing process. The inter-metallic layer is ‘thick’ and exhibits a finger-like growth into the steel. Microhardness testing shown that the intermetallic layer has high hardness followed by steel substrate and the lowest hardness was Al layer.

  3. Ergonomic Study and Design of the Pulpit of a Wire Rod Mill at an Integrated Steel Plant

    Directory of Open Access Journals (Sweden)

    Chandra P. Dewangan

    2015-01-01

    Full Text Available This paper presents ergonomic study and design of the pulpit in a wire rod mill at an integrated steel plant. The mill was facing problem of less productivity of workers due to lack of proper work posture and working conditions. The study data were collected from the interview of seven operators involved with the pulpit. Relevant ergonomic tools were used for assessing the survey data for identifying the risk factors involved with these operators. Ergonomically improved pulpit was proposed for reducing the musculoskeletal disorders (MSDs thereby increasing the productivity of the plant.

  4. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    Science.gov (United States)

    France, Danielle Cook

    2016-09-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  5. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    Science.gov (United States)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  6. MECHANISTIC UNDERSTANDING OF CAUSTIC CRACKING OF CARBON STEELS

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Diaz, B.; Roy, A.

    2009-10-19

    Liquid waste generated by the PUREX process for separation of nuclear materials is concentrated and stored in Type IV single-shell carbon steel tanks at the Savannah River Site (SRS). The Type IV tanks for this waste do not have cooling coils and have not undergone heat treatment to stress-relieve the tanks. After the waste is concentrated by evaporation, it becomes very alkaline and can cause stress corrosion cracking (SCC) and pitting corrosion of the tank materials. SRS has experienced leakage from non-stress-relieved waste tanks constructed of A285 carbon steel and pitting of A212 carbon steel tanks in the vapor space. An investigation of tank materials has been undertaken at SRS to develop a basic understanding of caustic SCC of A285 and A212 grade carbon steels exposed to aqueous solutions, primarily containing sodium hydroxide (NaOH), sodium nitrate (NaNO{sub 3}), and sodium nitrite (NaNO{sub 2}) at temperatures relevant to the operating conditions of both the F and H area plants. This report presents the results of this corrosion testing program. Electrochemical tests were designed using unstressed coupons in a simulated tank environment. The purpose of this testing was to determine the corrosion susceptibility of the tank materials as a function of chemical concentration, pH, and temperature. A285 and A516 (simulates A212 carbon steel) coupons were used to investigate differences in the corrosion of these carbon steels. Electrochemical testing included measurement of the corrosion potential and polarization resistance as well as cyclic potentiodynamic polarization (CPP) testing of coupons. From the CPP experiments, corrosion characteristics were determined including: corrosion potential (E{sub corr}), pitting or breakdown potential (E{sub pit}), and repassivation potential (E{sub prot}). CPP results showed no indications of localized corrosion, such as pitting, and all samples showed the formation of a stable passive layer as evidenced by the positive

  7. Effects of welding wire composition and welding process on the weld metal toughness of submerged arc welded pipeline steel

    Institute of Scientific and Technical Information of China (English)

    De-liang Ren; Fu-ren Xiao; Peng Tian; Xu Wang; Bo Liao

    2009-01-01

    The effects of alloying elements in welding wires and submerged arc welding process on the microstructures and low-temperature impact toughness of weld metals have been investigated.The results indicate that the optimal contents of alloying elements in welding wires can improve the low-temperature impact toughness of weld metals because the proentectoid ferrite and bainite formations can be suppressed,and the fraction of acicular ferrite increases.However,the contents of alloying elements need to vary along with the welding heat input.With the increase in welding heat input,the contents of alloying elements in welding wires need to be increased accordingly.The microstructures mainly consisting of acicular ferrite can be obtained in weld metals after four-wire submerged arc welding using the wires with a low carbon content and appropriate contents of Mn,Mo,Ti-B,Cu,Ni,and RE,resulting in the high low-temperature impact toughness of weld metals.

  8. 76 FR 15299 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Rescission of...

    Science.gov (United States)

    2011-03-21

    ..., fully stabilized (commonly referred to as interstitial-free (IF)) steels, high strength low alloy (HSLA...), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels with...; high strength low alloy; and the substrate for motor lamination steel may also enter under...

  9. Otimização dos parâmetros de tecimento para confecção de amanteigamento em chapas de aço ao carbono pelo processo TIG com arame AWS ER309L Weaving parameter optimization for buttering on carbon steel plates by TIG process with an AWS ER309L wire

    Directory of Open Access Journals (Sweden)

    Rômulo Queiroz Fratari

    2010-09-01

    Full Text Available O objetivo do presente trabalho foi avaliar os efeitos dos parâmetros de tecimento e da velocidade de alimentação sobre a formação da primeira camada de amanteigamento com aço inoxidável austenítico, visando a otimização da operação no sentido de maximizar a relação entre espessura da camada e diluição. Os experimentos foram realizados pelo processo TIG com alimentação de arame, variando-se sistematicamente, e garantindo-se a ortogonalidade do planejamento experimental, a amplitude, o tempo de parada lateral e a velocidade de alimentação, permitindo se encontrar equações estocásticas de predições da geometria resultante do depósito. Através de um programa de otimização, procurou-se os parâmetros de regulagem que levassem a maior relação da área depositada pela área fundida. Escolheu-se como restritor a relação reforço por largura, evitando-se revestimentos com alta convexidade e possibilidade de formação de sobreposição lateral de cordão. Soldagens de validação mostraram a robustez e confirmaram a adequabilidade do método de otimização. Com a metodologia empregada foi possível demonstrar a necessidade, para a otimização do cordão de amanteigamento, de se usar a máxima velocidade de alimentação e o mínimo de tempo na parada lateral. A amplitude ideal é um balanço entre os efeitos sobre a área fundida e convexidade, mostrando uma tendência de adquirir um valor maior do que a faixa central.The objective of the present work was to evaluate the effects of the weaving parameters and of the wire feed speed on the formation of a stainless steel buttering layer, aiming the process optimization by the layer height and dilution maximization. The experiments were carried out by the TIG process with wire feeding. Weaving amplitude, lateral dwell time and wire feed speed were systematically varied, through an orthogonal experimental planning, allowing finding stochastic predictive equations of the

  10. THE MACHINING OF HARDENED CARBON STEELS BY COATED CUTTING TOOLS

    Directory of Open Access Journals (Sweden)

    Yusuf ŞAHİN

    2001-02-01

    Full Text Available The investigation of machining AISI 1050 carbon steels hardened to the 60 HRC hardness was carried out to determine the tool life and wear behaviour of the various cutting tools under different conditions. These experiments were conducted at using coated ceramic cutting tools and carbide cutting tools. The experimental results showed that the coated ceramic tools exhibited better performance than those of the coated carbide tools when machining the hardened steels. Moreover, wear behaviour of cutting tools were investigated in a scanning electron microscope. Electron microscopic examination also indicated that flank wear, thermal cracks on the tool nose combined with the nose deformation on the tools were responsible for the wear behaviour of the ceramic tools. For the carbide tools, however, removal of coated material from the substrate tool and combined with the crater wear were effective for the machining the hardened steel.

  11. Effects of tempering on internal friction of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Hoyos, J.J., E-mail: jjhoyos@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia); Ghilarducci, A.A., E-mail: friccion@cab.cnea.gov.ar [Centro Atomico Bariloche, Comision Nacional de Energia Atomica, Instituto Balseiro-Universidad Nacional de Cuyo, Consejo Nacional de Investigaciones Cientificas y Tecnologicas, Av. Bustillo 9500, 8400 Bariloche RN (Argentina); Salva, H.R., E-mail: salva@cab.cnea.gov.ar [Centro Atomico Bariloche, Comision Nacional de Energia Atomica, Instituto Balseiro-Universidad Nacional de Cuyo, Consejo Nacional de Investigaciones Cientificas y Tecnologicas, Av. Bustillo 9500, 8400 Bariloche RN (Argentina); Chaves, C.A., E-mail: cachaves@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia); Velez, J.M., E-mail: jmvelez@unal.edu.co [Grupo de Ciencia y Tecnologia de los Materiales, Universidad Nacional de Colombia, Sede Medellin, Carrera 80 Numero 65-223, Medellin (Colombia)

    2011-04-15

    Research highlights: {yields} Time tempering dependent microstructure of two steels is studied by internal friction. {yields} Internal friction indicates the interactions of dislocations with carbon and carbides. {yields} Internal friction detects the first stage of tempering. {yields} Precipitation hardening is detected by the decrease in the background. - Abstract: Two steels containing 0.626 and 0.71 wt.% carbon have been studied to determine the effects of tempering on the microstructure and the internal friction. The steels were annealed at 1093 K, quenched into water and tempered for 60 min at 423 K, 573 K and 723 K. The increase of the tempering time diminishes the martensite tetragonality due to the redistribution of carbon atoms from octahedrical interstitial sites to dislocations. Internal friction spectrum is decomposed into five peaks and an exponential background, which are attributed to the carbide precipitation and the dislocation relaxation process. Simultaneous presence of peaks P1 and P2 indicates the interaction of dislocations with the segregated carbon and carbide precipitate.

  12. 77 FR 54926 - Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany

    Science.gov (United States)

    2012-09-06

    ... COMMISSION Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany... steel standard, line, and pressure pipe from Germany would be likely to lead to continuation or... 2012), entitled Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from...

  13. FEATURES OF HIGH CARBON WIRE ROD THERMOMECHANICAL WORKING IN A STREAM OF HIGH-SPEED WIRE MILL 150 OF «BSW»

    OpenAIRE

    V. A. Lutsenko; P. A. Bobkov; O. M. Kirilenko; O. V. Lutsenko

    2012-01-01

    Using a rolling line wire mill reducing-calibrating block the production of high-carbon wire rod subjected to combined thermomechanical treatment with controlled rolling and cooling, can reduce the spread of mechanical properties, reduce the depth of decarbonized layer with a uniform distribution in the surface of its rod on the perimeter, increasing the technological plasticity of rod in processing, virtually eliminating the formation of hardening structures on the surface during high- speed...

  14. Heat exchange performance of stainless steel and carbon foams modified with carbon nano fibers

    NARCIS (Netherlands)

    Tuzovskaya, I.; Pacheco Benito, S.; Chinthaginjala, J.K.; Reed, C.P.; Lefferts, L.; Meer, van der T.H.

    2012-01-01

    Carbon nanofibers (CNF), with fishbone and parallel wall structures, were grown by catalytic chemical vapor deposition on the surface of carbon foam and stainless steel foam, in order to improve their heat exchange performance. Enhancement in heat transfer efficiency between 30% and 75% was achieved

  15. A new nanoscale metastable iron phase in carbon steels

    Science.gov (United States)

    Liu, Tianwei; Zhang, Danxia; Liu, Qing; Zheng, Yanjun; Su, Yanjing; Zhao, Xinqing; Yin, Jiang; Song, Minghui; Ping, Dehai

    2015-10-01

    Metastable ω phase is common in body-centred cubic (bcc) metals and alloys, including high-alloying steels. Recent theoretical calculations also suggest that the ω structure may act as an intermediate phase for face-centred cubic (fcc)-to-bcc transformation. Thus far, the role of the ω phase played in fcc-bcc martensitic transformation in carbon steels has not been reported. In previous investigations on martensitic carbon steels, extra electron diffraction spots were frequently observed by transmission electron microscopy (TEM), and these spots were historically ascribed to the diffraction arising from either internal twins or carbides. In this paper, an intensive TEM investigation revealed that the extra spots are in fact attributed to the metastable ω phase in particle-like morphology with an overall size of several or dozens of nanometres. The strict orientation relationships between the ω phase and the ferrite matrix are in good agreement with those of the hexagonal (P6/mmm) ω phase in other bcc metals and alloys. The identification of the ω phase as well as the extra diffraction spots might provide a clue to help understand the physical mechanism of martensitic transformation in steels.

  16. The Study on 400 MPa Class Plain Carbon Structure Steel

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hong-mei; LI Sheng-li; LI Wei-juan; DU Lin-xiu; WANG Guo-dong

    2004-01-01

    New generation of structure steel has been developed to meet the uninterruptedly increasing needs of the economic construction and development of society, and such material is characterized by ultra-fine grain. In this paper, 400MPa class plain carbon structure steel has been studied, making its yield strength doubled and service life doubled on the basis of good comprehensive properties in large quantity utilization. The deformation behavior and the stain induced transformation of SS400 steel at different temperature were investigated in the laboratory, and the industrial rolling test was carried out in 2 050mm HSM of Baosteel. Not only the laboratory studies but also the industrial test show that the technical route of the experimentis correct and the industrial test results on the basis of low carbon plain steel indicate that the grain size of ferrite was near to 4 ~ 5 μm, elongation was more than 30% , impact property was good, the yield strength can reach 400 MPa.

  17. A new nanoscale metastable iron phase in carbon steels

    Science.gov (United States)

    Liu, Tianwei; Zhang, Danxia; Liu, Qing; Zheng, Yanjun; Su, Yanjing; Zhao, Xinqing; Yin, Jiang; Song, Minghui; Ping, Dehai

    2015-01-01

    Metastable ω phase is common in body-centred cubic (bcc) metals and alloys, including high-alloying steels. Recent theoretical calculations also suggest that the ω structure may act as an intermediate phase for face-centred cubic (fcc)-to-bcc transformation. Thus far, the role of the ω phase played in fcc-bcc martensitic transformation in carbon steels has not been reported. In previous investigations on martensitic carbon steels, extra electron diffraction spots were frequently observed by transmission electron microscopy (TEM), and these spots were historically ascribed to the diffraction arising from either internal twins or carbides. In this paper, an intensive TEM investigation revealed that the extra spots are in fact attributed to the metastable ω phase in particle-like morphology with an overall size of several or dozens of nanometres. The strict orientation relationships between the ω phase and the ferrite matrix are in good agreement with those of the hexagonal (P6/mmm) ω phase in other bcc metals and alloys. The identification of the ω phase as well as the extra diffraction spots might provide a clue to help understand the physical mechanism of martensitic transformation in steels. PMID:26503890

  18. Electrochemical corrosion behavior of carbon steel with bulk coating holidays

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS (Electrochemical Impedance Spectroscopy) in a 3.5vol% NaCl aqueous solution.The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosionpotential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded & broken holiday with time; Moreover, the effectiveness of Cathodic Protection (CP) of carbon steel with broken holiday is better than that with disbonded holiday and disbonded & broken holiday on CP potential -850 mV (vs CSE). Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude (Z) of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.

  19. Atmospheric corrosion of carbon steel resulting from short term exposures

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, R.; Cook, D.C.; Perez, T.; Reyes, J. [Department of Physics, Old Dominion University, Norfolk, VA 23529 (United States)

    1998-12-31

    The study of corrosion products from short term atmospheric exposures of carbon steel, is very important to understand the processes that lead to corrosion of steels, and ultimately improve the performance of such steel in highly corrosive environments. Many regions along the Gulf of Mexico have extremely corrosive environments due to high mean annual temperature, humidity, time-of-wetness and every high atmospheric pollutants. The process the formation of corrosion products resulting from short term exposure of carbon steel, both as a function of environmental conditions and exposure time, has been investigated. Two sets of coupons were exposed at marine and marine locations, in Campeche, Mexico. Each set was exposed between 1 and 12 months to study the corrosion as a function of time. During the exposure periods, the relative humidity, rainfall, mean temperature, wind speed and wind direction were monitored along with the chloride and sulfur dioxide concentrations in the air. The corroded coupons were analyzed by Moessbauer, Raman, Infrared spectroscopies and X-ray diffraction in order to completely identify the oxides and map their location in the corrosion coating. Scattering and transmission Moessbauer analysis showed some layering of the oxides with lepidocrocite and akaganeite closer to the surface. The fraction of akaganeite phase increased at sites with higher chloride concentrations. A detailed analysis on the development of the oxide phases as a function of exposure time and environmental conditions will be presented. (Author)

  20. Mechanical properties of Fe -10Ni -7Mn martensitic steel subjected to severe plastic deformation via cold rolling and wire drawing

    Science.gov (United States)

    Ghasemi-Nanesa, H.; Nili-Ahmadabadi, M.; Shirazi, H.

    2010-07-01

    Fe-Ni-Mn martensitic steels are one of the major groups of ultra-high strength steels that have good mechanical properties and ductility in as annealed condition but they suffer from severe inter-granular embitterment after aging. In this paper, the effect of heavy shaped cold rolling and wire drawing on the mechanical properties of Fe-Ni-Mn steel was investigated. This process could provide a large strain deformation in this alloy. The total strain was epsilon ~7. Aging behavior and tensile properties of Fe-10Ni-7Mn were studied after aging at 753 K. The results showed that the ultimate tensile strength and ductility after cold rolling, wire drawing and aging increased up to 2540 MPa and 7.1 %, respectively, while the conventional steels show a premature fracture stress of 830 MPa with about zero ductility after aging.

  1. Mechanical properties of Fe -10Ni -7Mn martensitic steel subjected to severe plastic deformation via cold rolling and wire drawing

    Energy Technology Data Exchange (ETDEWEB)

    Ghasemi-Nanesa, H; Shirazi, H [School of Metallurgy and Materials Engineering, Faculty of Engineering, University of Tehran, P.O. Box 14395-731 (Iran, Islamic Republic of); Nili-Ahmadabadi, M, E-mail: sut.caster.81710018@gmail.co, E-mail: nili@ut.ac.i [School of Metallurgy and Materials Engineering, Faculty of Engineering, University of Tehran, P.O. Box 14395-731 (Iran, Islamic Republic of) and Center of Excellence for High Performance Materials, University of Tehran, P.O. Box 14395-731, Tehran (Iran, Islamic Republic of)

    2010-07-01

    Fe-Ni-Mn martensitic steels are one of the major groups of ultra-high strength steels that have good mechanical properties and ductility in as annealed condition but they suffer from severe inter-granular embitterment after aging. In this paper, the effect of heavy shaped cold rolling and wire drawing on the mechanical properties of Fe-Ni-Mn steel was investigated. This process could provide a large strain deformation in this alloy. The total strain was {epsilon} {approx}7. Aging behavior and tensile properties of Fe-10Ni-7Mn were studied after aging at 753 K. The results showed that the ultimate tensile strength and ductility after cold rolling, wire drawing and aging increased up to 2540 MPa and 7.1 %, respectively, while the conventional steels show a premature fracture stress of 830 MPa with about zero ductility after aging.

  2. Effect of reduction of area on microstructure and mechanical properties of twinning-induced plasticity steel during wire drawing

    Science.gov (United States)

    Hwang, Joong-Ki; Son, Il-Heon; Yoo, Jang-Yong; Zargaran, A.; Kim, Nack J.

    2015-09-01

    The effect of reduction of area (RA), 10%, 20%, and 30%, during wire drawing on the inhomogeneities in microstructure and mechanical properties along the radial direction of Fe-Mn-Al-C twinning-induced plasticity steel has been investigated. After wire drawing, the deformation texture developed into the major and minor duplex fiber texture. However, the texture became more pronounced in both center and surface areas as the RA per pass increased. It also shows that a larger RA per pass resulted in a higher yield strength and smaller elongation than a smaller RA per pass at all strain levels. Although inhomogeneities in microstructure and mechanical properties along the radial direction decreased with increasing RA per pass, there existed an optimum RA per pass for maximum drawing limit. Insufficient penetration of strain from surface to center at small RA per pass (e.g., 10%) and high friction and unsound metal flow at large RA per pass (e.g., 30%) all resulted in heterogeneous microstructure and mechanical properties along the radial direction of drawn wire. On the other hand, 20% RA per pass improved the drawing limit by about 30% as compared to the 10% and 30% RAs per pass.

  3. Ten years of Toarcian argillite - carbon steel in situ interaction

    Energy Technology Data Exchange (ETDEWEB)

    Dauzeres, Alexandre [IRSN, PRP-DGE/SRTG/LETIS, BP 17, 92262 Fontenay-aux-Roses cedex (France); Maillet, Anais [IRSN, PRP-DGE/SRTG/LETIS, BP 17, 92262 Fontenay-aux-Roses cedex (France); UMR CNRS 7285, IC2MP, Batiment B35 - 5, avenue Albert Turpain, 86022 Poitiers cedex (France); Gaudin, Anne [UMR CNRS 6112, LPGN, 2 rue de la Houssiniere, BP 92208, 44322 Nantes cedex 3 (France); El Albani, Abderrazak; Vieillard, Philippe [UMR CNRS 7285, IC2MP, Batiment B35 - 5, avenue Albert Turpain, 86022 Poitiers cedex (France)

    2013-07-01

    In situ interaction experiments over periods of 2, 6, and 10 years between Toarcian argillite and carbon steel discs were carried out in the Tournemire Underground Research Laboratory (URL), yielding a dataset of the materials' geochemical evolution under conditions representative of the future geological disposal of high-level long-lived radioactive wastes. The carbon steel discs were exposed to corrosion due to trapped oxygen. The corrosion rates indicate that the oxidizing transient lasted between 2 and 6 years. A systematic dissolution of calcium phases (Ca-smectite sheets in I/S and calcite) was observed in the iron diffusion halos. The iron release induced mineralogical dissolution and precipitation reactions, which partly clogged the argillite porosity. (authors)

  4. Microbiologically Influenced Corrosion of Carbon Steel Exposed to Biodiesel

    Directory of Open Access Journals (Sweden)

    S. Malarvizhi

    2016-01-01

    Full Text Available Environmental concerns over worsening air pollution problems caused by emissions from vehicles and depletion of fossil fuels have forced us to seek fuels such as biodiesel which can supplement petrofuels. Biodiesels have the ability to retain water and provide a conducive environment for microbiologically influenced corrosion (MIC which may cause difficulties during transportation, storage, and their use. This paper analyses the influence of bacteria on the corrosivity of biodiesel obtained from Jatropha curcas on carbon steel using mass loss method. Carbon steel showed the highest corrosion rates in B100 (100% biodiesel both in the presence and in absence of bacteria. The surface analysis of the metal was carried out using SEM.

  5. Infrared thermography for process control and predictive maintenance purposes in a steel wire drawing machine

    Science.gov (United States)

    Rozlosnik, Andres E.; Lardone, Victor M.

    1999-03-01

    The industrial drawing process reduces the section of the wire rod by pulling the material through a hard die. This process generates heat by deformation and friction. The heat generated must be immediately removed after every reduction diameter step, otherwise the final quality of wire and the drawing performance will be poor. That is the reason why the improvement of the cooling efficiency in the drawing machine is of great importance. The better the cooling efficiency, the greater the wire quality and the productivity of the process will be. Nowadays, the infrared thermography control offer the possibility to analyze how the drawing aspect is affecting the cooling efficiency and how this technique allows the drawing process improvements. As you look at the capstans in the wire process control, you are doing at the same time, predictive maintenance in the machine.

  6. Different sensing mechanisms in single wire and mat carbon nanotubes chemical sensors

    CERN Document Server

    Neumann, P L; Dobrik, G; Kertész, K; Horváth, E; Lukács, I E; Biró, L P; Horváth, Z E

    2014-01-01

    Chemical sensing properties of single wire and mat form sensor structures fabricated from the same carbon nanotube (CNT) materials have been compared. Sensing properties of CNT sensors were evaluated upon electrical response in the presence of five vapours as acetone, acetic acid, ethanol, toluene, and water. Diverse behaviour of single wire CNT sensors was found, while the mat structures showed similar response for all the applied vapours. This indicates that the sensing mechanism of random CNT networks cannot be interpreted as a simple summation of the constituting individual CNT effects, but is associated to another robust phenomenon, localized presumably at CNT-CNT junctions, must be supposed.

  7. Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

    Directory of Open Access Journals (Sweden)

    N. V. Kolebina

    2015-01-01

    Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

  8. IMPACT OF CHANGES IN THE TERMS OF STRAIN FOR HOT ROLLED ON THE STRUCTURE OF LOW CARBON WIRE RODS

    Directory of Open Access Journals (Sweden)

    Matías E. García

    2016-03-01

    Full Text Available Wires of SAE 1008 steel, processed in the coil-forming head at two different temperatures to optimize the scale, were studied. It is relevant determine the impact of the changes of hot rolling process conditions in order to predict the mechanical properties of the final product. The structural characteristics of the steel wire and the scale layers generated during the processing conditions are evaluated. The structural study was carried out by light microscopy and scanning electron microscopy (SEM. Grain size and the phases percentage in the steel are determined. In addition, the phases present and layer thicknesses in the scale, are determined. Microhardness profiles on the product structure allows evaluating the effect of process conditions on the product. 8% variation in the coil forming temperature not produce structural changes or behavior in the steel product. It has generated a crust consisting mainly of wustite, suitable for chemical descaling.

  9. Peculiar features of metallurgical processes at plasma-arc spraying of coatings, made of steel wire with powder fillers B4C and B4C+ZrO2

    Directory of Open Access Journals (Sweden)

    Георгій Михайлович Григоренко

    2016-11-01

    Full Text Available The interaction of metallurgical processes occurring in plasma-arc spraying between the steel shell and the carbide fillers of B4C and B4C cored wires with the addition of nanocrystalline ZrO2 powder has been analyzed. Iron-boron compounds alloyed with carbon are formed in ingots as a result of ferritiс coating of wire interacrion with fillers while the ferritic matrix contains boride and carboboride eutectics. Average microhardness of the carboboride compounds and the matrix is high – 17,78; 16,40 and 8,69; 9,95 GPa for the ingots with с B4C and B4C+ZrO2 respectively. The best quality coatings with low porosity (~1%, lamellar structure consisting of ferrite matrix reinforced with dispersed Fe borides, were obtained at a higher heat input (plasmatron current 240-250 A. The average amount of oxides in the coatings makes 15%. 0,5% addition of nanopowder ZrO2 accelerates dispersed iron-boron compounds forming, promotes their uniform distribution in the structure and improves coating microhardness up to 7,0 GPa. Application of the differential thermal analysis method to simulate the interaction processes between the steel shell and the filler during the heating of wire in the shielding gas makes it possible to promote formation of new phases (borides and carboborides of iron and to predict the phase composition of the coatings

  10. High performance carbon nanotube-Si core-shell wires with a rationally structured core for lithium ion battery anodes.

    Science.gov (United States)

    Fan, Yu; Zhang, Qing; Lu, Congxiang; Xiao, Qizhen; Wang, Xinghui; Tay, Beng Kang

    2013-02-21

    Core-shell Si nanowires are very promising anode materials. Here, we synthesize vertically aligned carbon nanotubes (CNTs) with relatively large diameters and large inter-wire spacing as core wires and demonstrate a CNT-Si core-shell wire composite as a lithium ion battery (LIB) anode. Owing to the rationally engineered core structure, the composite shows good capacity retention and rate performance. The excellent performance is superior to most core-shell nanowires previously reported.

  11. Semiconductor nanorod-carbon nanotube biomimetic films for wire-free photostimulation of blind retinas.

    Science.gov (United States)

    Bareket, Lilach; Waiskopf, Nir; Rand, David; Lubin, Gur; David-Pur, Moshe; Ben-Dov, Jacob; Roy, Soumyendu; Eleftheriou, Cyril; Sernagor, Evelyne; Cheshnovsky, Ori; Banin, Uri; Hanein, Yael

    2014-11-12

    We report the development of a semiconductor nanorod-carbon nanotube based platform for wire-free, light induced retina stimulation. A plasma polymerized acrylic acid midlayer was used to achieve covalent conjugation of semiconductor nanorods directly onto neuro-adhesive, three-dimensional carbon nanotube surfaces. Photocurrent, photovoltage, and fluorescence lifetime measurements validate efficient charge transfer between the nanorods and the carbon nanotube films. Successful stimulation of a light-insensitive chick retina suggests the potential use of this novel platform in future artificial retina applications.

  12. Fatigue resistance, debonding force, and failure type of fiber-reinforced composite, polyethylene ribbon-reinforced, and braided stainless steel wire lingual retainers in vitro

    NARCIS (Netherlands)

    Foek, Dave Lie Sam; Yetkiner, Enver; Ozcan, Mutlu

    2013-01-01

    Objective: To analyze the fatigue resistance, debonding force, and failure type of fiber-reinforced composite, polyethylene ribbon-reinforced, and braided stainless steel wire lingual retainers in vitro. Methods: Roots of human mandibular central incisors were covered with silicone, mimicking the pe

  13. Signal Acquisition and Processing in the Magnetic Defectoscopy of Steel Wire Ropes

    Directory of Open Access Journals (Sweden)

    N. S. Jovičić

    2012-11-01

    Full Text Available The system that resolves the problem of wire rope defects using a magnetic method of inspection is presented in this paper. Implementation of the system should provide for full monitoring of wire rope condition, according to the prescribed international standards. The purpose of this system, in addition to identifying defects in the rope, is to determine to what extent damage has been done. The measurement procedure provides for a better understanding of the defects that occur, as well as the rejection criteria of used ropes, that way increasing their security. Hardware and software design of appliance for recording defects and test results are presented in this paper.

  14. Microstructure in adiabatic shear bands in a pearlitic ultrahigh carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Syn, C.K.; Leseur, D.R.; Sherby, O.D.

    2005-03-15

    Adiabatic shear bands, obtained in compression deformation at a strain rate of 4000 s{sup -1}, in a pearlitic 1.3%C steel, were investigated. Shear bands initiated at 55% compression deformation with the width of the band equal to 14 {mu}m. Nano-indentor hardness of the shear band was 11.5 GPa in contrast to the initial matrix hardness of 3.5 GPa. The high strength of the shear band is attributed to its creation from two sequential events. First, large strain deformation, at a high strain rate, accompanied by adiabatic heating, led to phase transformation to austenite. Second, retransformation upon rapid cooling occurred by a divorced eutectoid transformation (DET). The result is a predicted microstructure consisting of nano size carbide particles within a matrix of fine ferrite grains. It is proposed that the DET occurs in iron-carbon steels during high rate deformation in ball milling, ball drop tests and in commercial wire drawing. (author)

  15. Effect of Post Weld Heat Treatment on Mechanical and Corrosion Behaviors of NiTi and Stainless Steel Laser-Welded Wires

    Science.gov (United States)

    Mirshekari, G. R.; Saatchi, A.; Kermanpur, A.; Sadrnezhaad, S. K.

    2016-06-01

    Effects of post weld heat treatment (PWHT) on mechanical properties and corrosion behavior of NiTi shape memory wire, laser welded to the 304 stainless steel wire were investigated. The results showed that PWHT at 200 °C increased corrosion resistance and tensile strength of the joint up to ~1.8 times that of the as-weld joint, with no heat treatment. On the contrary, precipitation of neoteric intermetallic compounds like Fe2Ti, Cr2Ti, FeNi, Ni3Ti, and Ti2Ni in the welded region deteriorated these properties, when PWHT was conducted at 400 °C. Due to the vital effects of the PWHT performed after the laser welding, careful control of the PWHT temperature was found to be a prerequisite for achievement of desirable properties in the dissimilar NiTi-304 stainless steel laser-welded wires.

  16. Deformation Behavior of Ultra-low Carbon Steel in Ferrite Region during Warm Processing

    Institute of Scientific and Technical Information of China (English)

    XU Guang; CHEN Zhenye; LIU Li; YU Shengfu

    2008-01-01

    The hot deformation experiments of ultra-low carbon steel in ferrite range were carried out ina hot simulator in order to research hot deformation behaviors of ultra-low carbon steel in ferrite range at low temperature.The results show that the influences of deformation parameters on flow stress are different to those in austenitic deformation.The deformation characteristic parameters were calculated for ultra-low carbon steel in ferrite region.The flow stress equation for ultra-low carbon steel in ferritic deformation at low temperature was obtained.

  17. Inhibition Performance of Enhanced-Mo Inhibitor for Carbon Steel in 55% LiBr Solution

    Institute of Scientific and Technical Information of China (English)

    LIANG Cheng-hao; HU Xian-qi

    2008-01-01

    The inhibition performance of enhanced-Mo inhibitor for carbon steel in 55% LiBr solution was measured by means of chemical immersion, electrochemical measurements, and physical detection technologies. Results indicated that enhanced-Mo inhibitor showed excellent inhibition performance of carbon steel in 55% LiBr solution, especially at high temperature. With increasing the temperature of solution from 160 ℃ to 240 ℃, the corrosion rates of carbon steel increased from 17.67 μm/a to 33.07 μm/a. Enhanced-Mo inhibitor might improve the anodic polarization performance of carbon steel and widen the passive potential region of carbon steel in 55% LiBr solution. Enhanced-Mo inhibitor belongs to anodic inhibitor. In 55% LiBr solution, the relationship between corrosion current density icorr and corrosion potential Ecorr of carbon steel accorded with the equation lgicorr=-2.66-3.54Ecorr, and the value of cathodic Tafel constant βc for the H2 reaction was 282 mVSCE. When 55% LiBr solution contained enhanced-Mo inhibitor, a passive film comprising Fe3O4 and MoO2 was formed on the carbon steel surface by electrochemical reactions. The corrosion of carbon steel might be retarded by this protective film, and the anticorrosion performance of carbon steel in 55% LiBr solution might be improved by enhanced-Mo inhibitor.

  18. Aging life evaluation of a new carbon fiber composite core wire

    Science.gov (United States)

    Cao, Jiangming; Wang, Zhihua; Zhang, Yongbo; Fu, Huimin

    2017-01-01

    The carbon fiber composite core wire is the key component for new overhead transmission lines in the power industry. As the primary load-bearing member, the composite mandrel will produce long-term creep because of the tensile during operation. Therefore, designers need to understand the long-term deformation behaviour of the composite mandrel to assess its durability. To this end, an accelerated creep test on the composite core rod under different temperatures and stresses has been conducted in the current study. According to the time- temperature- stress superposition principle, the shift factors are calculated, and the creep under normal working condition is predicted. Results show that the carbon fiber composite core wire can satisfy the design requirements under normal working condition.

  19. Stretchable glucose biofuel cell with wirings made of multiwall carbon nanotubes

    Science.gov (United States)

    Fujimagari, Yusuke; Nishioka, Yasushiro

    2015-12-01

    In this study, we fabricated a flexible and stretchable glucose-biofuel cell with wirings made of multi wall carbon nanotube (MWCNTs) on a polydimethylsiloxane substrate. The biofuel cell investigated consists of a porous carbon anode (area of 30 mm2) modified by glucose oxidase and ferrocene, and a cathode (area of 30 mm2) modified by bilirubin oxidase. The anode and the cathode were connected with the MWCNT wirings. The maximum power of 0.31 μW at 76.6 mV, which corresponds to a power density of 1.04 μW/cm2, was realized by immersing the biofuel cell in a phosphate buffer solution with a glucose concentration of 100 mM, at room temperature.

  20. Inclusion control in spring steel wire rod for automobile springs%汽车用弹簧钢线材夹杂物的控制

    Institute of Scientific and Technical Information of China (English)

    孟耀青; 郑永瑞; 赵昊乾

    2015-01-01

    Corresponding to the development of lightweight car, the design strength of automobile springs goes up higher and higher. The higher the design strength of spring is, the stricter the inclusion requirements for spring steel will be. The cleanness requirements of spring steel wire rod used for automobile springs were analyzed, and then the smelting process in manufacturing spring steel wire rod of advanced enterprises abroad was introduced, and ifnally the research reports about non-metallic inclusions in spring steel at home and abroad were reviewed. It aims at providing references for domestic enterprises to develop or improve spring steel wire rod for automobile springs.%汽车轻量化发展伴随着汽车弹簧使用强度的提高,从而对钢中夹杂物的要求也越高。通过分析典型的汽车弹簧对线材中夹杂物的要求,介绍了国外弹簧钢线材先进生产企业的冶炼工艺,综述了目前国内外关于弹簧钢中夹杂物的研究报道,可为国内弹簧钢线材生产企业开发或改进汽车用弹簧钢线材提供参考。

  1. Cast Steel Filtration Trials Using Ceramic-Carbon Filters

    Directory of Open Access Journals (Sweden)

    Lipowska B.

    2014-12-01

    Full Text Available Trials of cast steel filtration using two types of newly-developed foam filters in which carbon was the phase binding ceramic particles have been conducted. In one of the filters the source of carbon was flake graphite and coal-tar pitch, while in the other one graphite was replaced by a cheaper carbon precursor. The newly-developed filters are fired at 1000°C, i.e. at a much lower temperature than the currently applied ZrO2-based filters. During filtration trials the filters were subjected to the attack of a flowing metal stream having a temperature of 1650°C for 30 seconds.

  2. A new vibration absorber based on the hysteresis of multi-configuration NiTiNOL-steel wire ropes assemblies

    Directory of Open Access Journals (Sweden)

    Carboni Biagio

    2014-01-01

    Full Text Available A new vibration absorber based on the restoring forces of NiTiNOL and mixed NiTiNOL-steel wire ropes subject to flexural and coupled tensile-flexural states is presented. The peculiar hysteresis of the device is due to the simultaneous presence of interwire friction and phase tranformations. An extension of the Bouc-Wen model is proposed to fit the experimental force-displacement cycles by employing the Differential Evolutionary optimization algorithm. The genetic-like optimization is carried out both for the constitutive identification and for the design of the vibration absorber. The effectiveness of the device is proved experimentally by a series of shaking table tests on a multi-story scale building.

  3. Development of a new wear resistant coating by arc spraying of a steel-based cored wire

    Institute of Scientific and Technical Information of China (English)

    Lidong ZHAO; Binyou FU; Dingyong HE; Pia KUTSCHMANN

    2009-01-01

    In the present study, a cored wire of 304 L stainless steel as sheath material and NiB and WC-12Co as filler materials was designed and deposited to produce a new wear resistant coating containing amorphous phase by arc spraying. The microstructure of the coating was investigated. The porosity and hardness of the coating were determined. The wear performance of the coating was evaluated. The XRD and TEM analyses showed that there are high volume of amorphous phase and very fine crystalline grains in the coating. DTA measurements revealed that the crystallization of the amorphous phase occurred at 579.2℃. Because metallurgical processes for single droplets were non-homogenous during spraying, the lamellae in the coating have different hardness values, which lie between about 700 and 1250HV10og. The abrasive wear test showed that the new Fe-based coating was very wear resistant.

  4. Atomic scale investigation of redistribution of alloying elements in pearlitic steel wires upon cold-drawing and annealing.

    Science.gov (United States)

    Li, Y J; Choi, P; Goto, S; Borchers, C; Raabe, D; Kirchheim, R

    2013-09-01

    A local electrode atom probe has been employed to analyze the redistribution of alloying elements including Si, Mn, and Cr in pearlitic steel wires upon cold-drawing and subsequent annealing. It has been found that the three elements undergo mechanical mixing upon cold-drawing at large strains, where Mn and Cr exhibit a nearly homogeneous distribution throughout both ferrite and cementite, whereas Si only dissolves slightly in cementite. Annealing at elevated temperatures leads to a reversion of the mechanical alloying. Si atoms mainly segregate at well-defined ferrite (sub)grain boundaries formed during annealing. Cr and Mn are strongly concentrated in cementite adjacent to the ferrite/cementite interface due to their lower diffusivities in cementite than in ferrite. Copyright © 2012 Elsevier B.V. All rights reserved.

  5. Research on Welding Test of Grey Cast Iron and Low-Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Grey cast iron's welding itself is a complex proble m.So proper welding materials must be selected,complex welding techniques such as preheating before weldingslow cooling after welding etc,should be taken. However the carbon component in low-carbon steel is comparatively low,the carbo n of welded joint will diffuse to the low-carbon steel when it is welded with gr ey cast iron,which will cause the component of carbon greatly increased at the low-carbon steel side in HAZ,high carbon martensite and cracks ...

  6. The corrosion resistance of composite arch wire laser-welded by NiTi shape memory alloy and stainless steel wires with Cu interlayer in artificial saliva with protein.

    Science.gov (United States)

    Zhang, Chao; Sun, Xinhua; Hou, Xu; Li, Hongmei; Sun, Daqian

    2013-01-01

    In this paper, the corrosion resistance of laser-welded composite arch wire (CoAW) with Cu interlayer between NiTi shape memory alloy and stainless steel wire in artificial saliva with different concentrations of protein was studied. It was found that protein addition had a significant influence on the corrosion behavior of CoAW. Low concentration of protein caused the corrosion resistance of CoAW decrease in electrochemical corrosion and immersion corrosion tests. High concentration of protein could reduce this effect.

  7. The Corrosion Resistance of Composite Arch Wire Laser-Welded By NiTi Shape Memory Alloy and Stainless Steel Wires with Cu Interlayer in Artificial Saliva with Protein

    Science.gov (United States)

    Zhang, Chao; Sun, Xinhua; Hou, Xu; Li, Hongmei; Sun, Daqian

    2013-01-01

    In this paper, the corrosion resistance of laser-welded composite arch wire (CoAW) with Cu interlayer between NiTi shape memory alloy and stainless steel wire in artificial saliva with different concentrations of protein was studied. It was found that protein addition had a significant influence on the corrosion behavior of CoAW. Low concentration of protein caused the corrosion resistance of CoAW decrease in electrochemical corrosion and immersion corrosion tests. High concentration of protein could reduce this effect. PMID:23801895

  8. 78 FR 37236 - Prestressed Concrete Steel Rail Tie Wire From China, Mexico, and Thailand

    Science.gov (United States)

    2013-06-20

    ... 207.21 of the Commission's rules, upon notice from the Department of Commerce (Commerce) of... April 23, 2013, a petition was filed with the Commission and Commerce by Davis Wire Corp. of Kent, WA... agency's electronic document information system (EDIS) on June 14, 2013. The views of the Commission...

  9. 77 FR 17418 - Galvanized Steel Wire From the People's Republic of China: Final Affirmative Countervailing Duty...

    Science.gov (United States)

    2012-03-26

    ... factual information submissions. Except for the Bao Zhang Companies' October 21, 2011 wire rod benchmark... Benchmark Comment 10: Whether the Bao Zhang Companies' Additional Electricity Charges Should Be Included in... Benchmark to both ABZ and SBZ Comment 12: Application of AFA to the Huayuan Companies and M&M...

  10. H82B钢盘条冬季控冷工艺%Controlled cooling process of H82B steel wire rod in winter

    Institute of Scientific and Technical Information of China (English)

    王雷; 麻晗; 峰公雄

    2011-01-01

    冬季低温脆断是高碳钢盘条的普遍问题,对盘条及下游客户拉丝生产造成了严重影响。使用传统斯太尔摩控冷工艺生产的H82B钢盘条常常因心部马氏体、网状渗碳体超标及塑性不达标造成判次,这种现象在冬季尤为明显。通过改进斯太尔摩线控冷工艺等措施,明显改善了盘条的金相组织和力学性能,缩短了冬季自然时效时间,减少了冬季脆断现象。最后阐述了优化控冷工艺的原理。%Winter brittleness is a common problem for high carbon wire rods,which always leads to breakage during the cold drawing process.For H82B steel wire rod,the brittleness is even worse due to center martensite,cementite network and deficient plasticity caused by faster cooling in winter.By improving the Stelmor cooling condition,the microstructure and mechanical properties were improved,the winter natural aging time was shortened,and the winter brittleness was overcome.Process route to minimize the brittleness was designed with discussion on the mechanism involved.

  11. INFLUENCE OF ELECTRIC SPARK ON HARDNESS OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-03-01

    Full Text Available Purpose. The purpose of work is an estimation of influence of an electric spark treatment on the state of mouldable superficial coverage of carbon steel. Methodology. The steel of fragment of railway wheel rim served as material for research with chemical composition 0.65% С, 0.67% Mn, 0.3% Si, 0.027% P, 0.028% S. Structural researches were conducted with the use of light microscopy and methods of quantitative metallography. The structural state of the probed steel corresponded to the state after hot plastic deformation. The analysis of hardness distribution in the micro volumes of cathode metal was carried out with the use of microhardness tester of type of PMT-3. An electric spark treatment of carbon steel surface was executed with the use of equipment type of EFI-25M. Findings. After electric spark treatment of specimen surface from carbon steel the forming of multi-layered coverage was observed. The analysis of microstructure found out the existence of high-quality distinctions in the internal structure of coverage metal, depending on the probed area. The results obtained in the process are confirmed by the well-known theses, that forming of superficial coverage according to technology of electric spark is determined by the terms of transfer and crystallization of metal. The gradient of structures on the coverage thickness largely depends on development of structural transformation processes similar to the thermal character influence. Originality. As a result of electric spark treatment on the condition of identical metal of anode and cathode, the first formed layer of coverage corresponds to the monophase state according to external signs. In the volume of coverage metal, the appearance of carbide phase particles is accompanied by the decrease of microhardness values. Practical value. Forming of multi-layered superficial coverage during electric spark treatment is accompanied by the origin of structure gradient on a thickness. The effect

  12. Carbon determination in carbon-manganese steels under atmospheric conditions by Laser-Induced Breakdown Spectroscopy.

    Science.gov (United States)

    Labutin, Timur A; Zaytsev, Sergey M; Popov, Andrey M; Zorov, Nikita B

    2014-09-22

    The most sensitive lines of carbon, used nowadays for its determination in steels by laser-induced-breakdown spectroscopy (LIBS), are at vacuum UV and, thereby, LIBS potential is significantly reduced. We suggested the use of the C I 833.51 nm line for carbon determination in low-alloy steels (c(C)~0.186-1.33 wt.%) in air. Double-pulse LIBS with the collinear scheme was performed for maximal enhancement of a carbon emission signal without substantial complication of experimental setup. Since this line is strongly broadened in laser plasma, it overlapped with the closest iron lines greatly. We implemented a PCR method for the construction of a multivariate calibration model under spectral interferences. The model provided a RMSECV = 0.045 wt.%. The predicted carbon content in the rail templet was in an agreement with the reference value obtained by a combustion analyzer within the relative error of 6%.

  13. Cluster analysis of stress corrosion mechanisms for steel wires used in bridge cables through acoustic emission particle swarm optimization.

    Science.gov (United States)

    Li, Dongsheng; Yang, Wei; Zhang, Wenyao

    2017-01-18

    Stress corrosion is the major failure type of bridge cable damage. The acoustic emission (AE) technique was applied to monitor the stress corrosion process of steel wires used in bridge cable structures. The damage evolution of stress corrosion in bridge cables was obtained according to the AE characteristic parameter figure. A particle swarm optimization cluster method was developed to determine the relationship between the AE signal and stress corrosion mechanisms. Results indicate that the main AE sources of stress corrosion in bridge cables included four types: passive film breakdown and detachment of the corrosion product, crack initiation, crack extension, and cable fracture. By analyzing different types of clustering data, the mean value of each damage pattern's AE characteristic parameters was determined. Different corrosion damage source AE waveforms and the peak frequency were extracted. AE particle swarm optimization cluster analysis based on principal component analysis was also proposed. This method can completely distinguish the four types of damage sources and simplifies the determination of the evolution process of corrosion damage and broken wire signals.

  14. Stainless steel wire mesh-supported ZnO for the catalytic photodegradation of methylene blue under ultraviolet irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Vu, Tan T.; Río, Laura del; Valdés-Solís, Teresa [Instituto Nacional del Carbón (INCAR-CSIC), c/Francisco Pintado Fe 26, 33011 Oviedo (Spain); Marbán, Gregorio, E-mail: greca@incar.csic.es [Instituto Nacional del Carbón (INCAR-CSIC), c/Francisco Pintado Fe 26, 33011 Oviedo (Spain)

    2013-02-15

    Highlights: ► Novel support of ZnO nanoparticles for photodegradation of organic contaminants. ► Small size of ZnO particles is key for high activity. ► The best catalyst has superior activity to TiO{sub 2} P25. ► Catalyst deactivation can be recognised by the reaction order. -- Abstract: The aim of this study was to assess the activity of catalysts formed by nanostructured zinc oxide supported on stainless steel wire mesh for the photocatalytic degradation of methylene blue under UV irradiation. Catalysts prepared by means of different low temperature synthesis methods, as described in a previous work (Vu et al., Mater. Res. Bull. 47 (2012) 1577–1586) were tested. A new activity parameter was introduced in order to compare the catalytic activity of the different catalysts. The best catalyst showed a catalytic activity higher than that of the reference material TiO{sub 2} P25 (Degussa-Evonik). This high activity is attributed to a higher quantum yield derived from the small particle length of the ZnO deposited on the wire mesh. The photocatalytic degradation kinetics of methylene blue fitted a potential model with n orders ranging from 0.5 to 6.9. Reaction orders over 1 were attributed to catalyst deactivation during the reaction resulting from the photocorrosion of ZnO.

  15. Technique Characteristics of Pickling Line for Steel Wire%线材酸洗机组的技术特点

    Institute of Scientific and Technical Information of China (English)

    施永仁

    2011-01-01

    介绍了宝钢南通线材制品有限公司迁建过程中新建的环形隧道式全自动线材酸洗处理线的工艺、设备和技术特点,该生产线所有的处理槽均实行整体封闭、统一抽风,各个酸洗槽呈串级逆流布置,采用强紊流酸洗技术和串级漂洗技术,实现了低能耗、低污染、高品质、高效率的目的,达到了该领域的国内先进水平.%The technique characteristics of process and equipment of a new built circular tunnel automatic pickling line for steel wire were introduced, which was in Baosteel Nantong Wire Production Co. , Ltd. All of the treatment slots are closed and uniform ventilated, each pickling tank was countercurrent cascade arranged. Meanwhile, the strong turbulence pickling technology and cascade rinsing techniques were applied. Therefore, low power consumption,high quality,high efficiency were realized in this line .

  16. A Spray Pyrolysis Method to Grow Carbon Nanotubes on Carbon Fibres, Steel and Ceramic Bricks.

    Science.gov (United States)

    Vilatela, Juan J; Rabanal, M E; Cervantes-Sodi, Felipe; García-Ruiz, Máximo; Jiménez-Rodríguez, José A; Reiband, Gerd; Terrones, Mauricio

    2015-04-01

    We demonstrate a spray pyrolysis method to grow carbon nanotubes (CNTs) with high degree of crystallinity, aspect ratio and degree of alignment on a variety of different substrates, such as conventional steel, carbon fibres (CF) and ceramics. The process consists in the chemical vapour deposition of both a thin SiO2 layer and CNTs that subsequently grow on this thin layer. After CNT growth, increases in specific surface by factors of 1000 and 30 for the steel and CF samples, respectively, are observed. CNTs growth on ceramic surfaces results in a surface resistance of 37.5 Ohm/sq. When using conventional steel as a rector tube, we observed CNTs growth rates of 0.6 g/min. Details of nanotube morphology and the growth mechanism are discussed. Since the method discussed here is highly versatile, it opens up a wide variety of applications in which specific substrates could be used in combination with CNTs.

  17. Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens

    Directory of Open Access Journals (Sweden)

    Ajit Mondal

    2016-12-01

    Full Text Available Gas metal arc welding cladding becomes a popular surfacing technique in many modern industries as it enhances effectively corrosion resistance property and wear resistance property of structural members. Quality of weld cladding may be enhanced by controlling process parameters. If bead formation is found acceptable, cladding is also expected to be good. Weld bead characteristics are often assessed by bead geometry, and it is mainly influenced by heat input. In this paper, duplex stainless steel E2209 T01 is deposited on E250 low alloy steel specimens with 100% CO2 gas as shielding medium with different heats. Weld bead width, height of reinforcement and depth of penetration are measured. Regression analysis is done on the basis of experimental data. Results reveal that within the range of bead-on-plate welding experiments done, parameters of welding geometry are on the whole linearly related with heat input. A condition corresponding to 0.744 kJ/mm heat input is recommended to be used for weld cladding in practice.

  18. Mechanical Properties and Corrosion Behavior of Low Carbon Steel Weldments

    Directory of Open Access Journals (Sweden)

    Mohamed Mahdy

    2013-01-01

    Full Text Available This research involves studying the mechanical properties and corrosion behavior of “low carbon steel” (0.077wt% C before and after welding using Arc, MIG and TIG welding. The mechanical properties include testing of microhardness, tensile strength, the results indicate that microhardness of TIG, MIG welding is more than arc welding, while tensile strength in arc welding more than TIG and MIG.The corrosion behavior of low carbon weldments was performed by potentiostat at scan rate 3mV.sec-1 in 3.5% NaCl to show the polarization resistance and calculate the corrosion rate from data of linear polarization by “Tafel extrapolation method”. The results indicate that the TIG welding increase the corrosion current density and anodic Tafel slop, while decrease the polarization resistance compared with unwelded low carbon steel. Cyclic polarization were measured to show resistance of specimens to pitting corrosion and to calculate the forward and reveres potentials. The results show shifting the forward, reverse and pitting potentials toward active direction for weldments samples compared with unwelded sample.

  19. Recrystallization of High Carbon Steel during High Strain Rate

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The recrystallization of high carbon steel during high temperature and high speed rolling has been studied by analyzing the stress-strain curves and the austenite grain size.Isothermal multi-pass hot compression at high strain rate was carried out by Gleeble-2000. The austenite grain size was measured by IBAS image analysis system. The results show that static recrystallization occurred at interpass time under pre-finish rolling, and at the finish rolling stage, due to the brief interpass time, static recrystallization can not be found.

  20. Corrosion inhibition of carbon steel by extract of Buddleia perfoliata

    Directory of Open Access Journals (Sweden)

    ROY LOPES-SESENES

    2012-06-01

    Full Text Available Buddleia perfoliata leaves extract has been investigated as a carbon steel corrosion inhibitor in 0.5 M sulfuric acid by using polarization curves, electrochemical impedance spectroscopy and weight-loss tests at different concentrations (0, 100, 200, 300, 400 and 500 ppm and temperatures, namely 25, 40 and 60 °C. Results showthat inhibition efficiency increases as the inhibitor concentration increases, decreases with temperature, and reaches a maximum value after 12 h of exposure, decreasing with a further increase in the exposure time. It was found that the inhibitory effect is due to the presence of tannines on this extract.

  1. Corrosion Inhibition of Carbon Steel in Chloride and Sulfate Solutions

    Directory of Open Access Journals (Sweden)

    Amr Ahmed Elsayed

    2016-02-01

    Full Text Available Corrosion is a major problem in industry and in infrastructure; a huge sum of expenditure every year is spent on preventing, retarding, and repairing its damages. This work studies the engineering of an inhibitor for carbon steel metal used in the cooling systems containing high concentration of chloride and sulfate ions. For this purpose, the synergy between the dichromate, molybdate and nitrite inhibitors is examined and optimized to the best results. Moreover, care was taken that the proposed inhibitor is compliant with the environmental laws and regulations.

  2. Austenite and ferrite grain size evolution in plain carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Militzer, M.; Giumelli, A.; Hawbolt, E.B.; Meadowcroft, T.R. [British Columbia Univ., Vancouver, BC (Canada)

    1995-01-01

    Grain size evolution in a 0.17%C, 0.74%Mn plain carbon steel is investigated using a Gleeble 1500 thermomechanical simulator. Austenite grain growth measurements in the temperature range from 900 to 1150{degrees}C have been used to validate the Abbruzzese and Luecke model, which is recommended for simulating grain growth during reheating. For run-out table conditions, the ferrite grain size decreases from 1l{mu}m to 4{mu}m when the cooling rate from the austenite is increased from 1 to 80{degrees}C/s.

  3. Hybrid Friction Stir Welding of High-carbon Steel

    Institute of Scientific and Technical Information of China (English)

    Don-Hyun Choi; Seung-Boo Jung; Chang-Yong Lee; Byung-Wook Ahn; Jung-Hyun Choi; Yun-Mo Yeon; Keun Song; Seung-Gab Hong; Won-Bae Lee; Ki-Bong Kang

    2011-01-01

    A high-carbon steel joint, SK5 (0.84 wt% C), was successfully welded by friction stir welding (FSW), both without and with a gas torch, in order to control the cooling rate during welding. After welding, the weld zone comprised gray and black regions, corresponding to microstructural variation: a martensite structure and a duplex structure of ferrite and cementite, respectively. The volume fraction of the martensite structure and the Vickers hardness in the welds were decreased with the using of the gas torch, which was related with the lower cooling rate.

  4. Hydrogen attack - Influence of hydrogen sulfide. [on carbon steel

    Science.gov (United States)

    Eliezer, D.; Nelson, H. G.

    1978-01-01

    An experimental study is conducted on 12.5-mm-thick SAE 1020 steel (plain carbon steel) plate to assess hydrogen attack at room temperature after specimen exposure at 525 C to hydrogen and a blend of hydrogen sulfide and hydrogen at a pressure of 3.5 MN/sq m for exposure times up to 240 hr. The results are discussed in terms of tensile properties, fissure formation, and surface scales. It is shown that hydrogen attack from a high-purity hydrogen environment is severe, with the formation of numerous methane fissures and bubbles along with a significant reduction in the room-temperature tensile yield and ultimate strengths. However, no hydrogen attack is observed in the hydrogen/hydrogen sulfide blend environment, i.e. no fissure or bubble formation occurred and the room-temperature tensile properties remained unchanged. It is suggested that the observed porous discontinuous scale of FeS acts as a barrier to hydrogen entry, thus reducing its effective equilibrium solubility in the iron lattice. Therefore, hydrogen attack should not occur in pressure-vessel steels used in many coal gasification processes.

  5. Transformation plasticity in boron-bearing low carbon steel

    Science.gov (United States)

    Jeong, Hye-Jin; Kim, Moon-Jo; Kim, Dong-Wan; Suh, Dong-Woo; Oh, Jin-Keun; Han, Heung Nam

    2015-09-01

    The transformation plasticity (TP), which indicates that permanent strain remains after solid-solid phase transformation, even under much smaller stress than the yield stress, has been described by a vacancy diffusion mechanism in the migrating interface during diffusional phase transformation. In this study, the influence of boron (B) addition on the TP of low carbon high strength steel was investigated through the observation of the B segregation in the phase interface between primary austenite phase and ferrite phase using secondary ion mass spectroscopy. The B segregation at the austenite-ferrite phase interface was confirmed to cause drastic decrease of the TP strain by comparison of the dilatation behavior of B-bearing and B-free steels under a tensile force during slow cooling, where the diffusional phase transformation occurs in B-bearing steel. Furthermore, it was also confirmed that the velocity of B diffusion is larger than the migration velocity of interface at the given temperature through a calculation based on Fick's law.

  6. 78 FR 16252 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, and Thailand: Final Results...

    Science.gov (United States)

    2013-03-14

    ... interstitial-free (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor... and nitrogen elements. HSLA steels are recognized as steels with micro-alloying levels of elements... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia,...

  7. Control of Hydrogen Embrittlement in High Strength Steel Using Special Designed Welding Wire

    Science.gov (United States)

    2016-03-01

    Hydrogen can diffuses into steel at high temperatures ( liquid state), in amount that exceeds the solid – solubility at low temperature. – At low...the weld – Add austenite stabilizing alloy element (e.g. Ni, Cu) to promote retained austenite formation (to trap hydrogen and slowdown diffusion

  8. 75 FR 62874 - Keystone Steel and Wire Company; Grant of a Permanent Variance

    Science.gov (United States)

    2010-10-13

    ... application and a grant for an interim order in the Federal Register on July 1, 2010 (75 FR 38130). \\1\\ This...; and a ladle metallurgy furnace, which uses electrodes to maintain the molten steel at a constant... surveillance, including biological monitoring for blood lead and zinc protoporphyrin concentrations, on...

  9. 75 FR 43931 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Preliminary Results of...

    Science.gov (United States)

    2010-07-27

    ... (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination... titanium and/or niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from...

  10. 76 FR 22868 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of...

    Science.gov (United States)

    2011-04-25

    ... (``IF'')) steels, high strength low alloy (``HSLA'') steels, and the substrate for motor lamination... titanium and/or niobium added to stabilize carbon and nitrogen elements. HSLA steels are recognized as... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From...

  11. Carbon black dispersion pre-plating technology for printed wire board manufacturing. Final technology evaluation report

    Energy Technology Data Exchange (ETDEWEB)

    Folsom, D.W.; Gavaskar, A.R.; Jones, J.A.; Olfenbuttel, R.F.

    1993-10-01

    The project compared chemical use, waste generation, cost, and product quality between electroless copper and carbon-black-based preplating technologies at the printed wire board (PWB) manufacturing facility of McCurdy Circuits in Orange, CA. The carbon-black based preplating technology evaluated is used as an alternative process for electroless copper (EC) plating of through-holes before electrolytic copper plating. The specific process used at McCurdy is the BlackHole (BH) technology process, which uses a dispersion of carbon black in an aqueous solution to provide a conductive surface for subsequent electrolytic copper plating. The carbon-black dispersion technology provided effective waste reduction and long-term cost savings. The economic analysis determined that the new process was cost efficient because chemical use was reduced and the process proved more efficient; the payback period was less than 4 yrs.

  12. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Science.gov (United States)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  13. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Mahat, Nur Akma; Othman, Norinsan Kamil [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Sahrani, Fathul Karim [School of Environment and Natural Resources Science, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2015-09-25

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  14. The effect of microstructure and texture evolution on mechanical properties of low-carbon steel processed by the continuous hybrid process

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Sun Kwang; Baek, Hyun Moo [National Research Laboratory for Computer Aided Materials Processing, Department of Mechanical Engineering, KAIST, 291 Daehak-ro, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Son, Il-Heon [Wire Rod Research Group, Technical Research Laboratories, POSCO, 1 Goedong-dong, Nam-gu, Pohang, Gyeongbuk 790-785 (Korea, Republic of); Im, Yong-Taek, E-mail: ytim@kaist.ac.kr [National Research Laboratory for Computer Aided Materials Processing, Department of Mechanical Engineering, KAIST, 291 Daehak-ro, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Bae, Chul Min [Wire Rod Research Group, Technical Research Laboratories, POSCO, 1 Goedong-dong, Nam-gu, Pohang, Gyeongbuk 790-785 (Korea, Republic of)

    2013-09-01

    In this paper, the continuous hybrid process is newly designed and applied for producing grain-refined long and large cross-section wires of low-carbon steel at high speed at room temperature. The initial specimen, with a diameter of 13 mm, continuously passes through the rolls, equal channel angular pressing (ECAP) dies, and wire-drawing dies in sequence during the process. The specimens deformed by the continuous hybrid process without and with the wire-drawing dies were obtained to investigate the role in the deformation separately. Their microstructures, textures, and mechanical properties were investigated by optical microscopy (OM), electron backscattering diffraction (EBSD), X-ray diffraction (XRD), tension, and Vickers micro-hardness tests and were compared with those for the case processed by the conventional wire-drawing process. According to the present investigation, the continuous hybrid process can more efficiently manufacture fine-grained wires with a strong shear texture in a continuous way than the conventional wire-drawing process can. In addition, the ultimate tensile strength value of the specimen processed by the continuous hybrid process was 23.9% higher, although the elongation was slightly lower than the one produced by the conventional wire-drawing process. The plastic deformation was mainly imposed by the ECAP dies, and the wire-drawing dies improve the dimensional accuracy and increase the local strain homogeneity in the continuous hybrid process. It is demonstrated that the continuous hybrid process might be beneficial in commercializing a continuous application of the severe plastic deformation process for producing grain-refined wires for industrial applications.

  15. Distribution of radionuclides during melting of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Thurber, W.C.; MacKinney, J.

    1997-02-01

    During the melting of steel with radioactive contamination, radionuclides may be distributed among the metal product, the home scrap, the slag, the furnace lining and the off-gas collection system. In addition, some radionuclides will pass through the furnace system and vent to the atmosphere. To estimate radiological impacts of recycling radioactive scrap steel, it is essential to understand how radionuclides are distributed within the furnace system. For example, an isotope of a gaseous element (e.g., radon) will exhaust directly from the furnace system into the atmosphere while a relatively non-volatile element (e.g., manganese) can be distributed among all the other possible media. This distribution of radioactive contaminants is a complex process that can be influenced by numerous chemical and physical factors, including composition of the steel bath, chemistry of the slag, vapor pressure of the particular element of interest, solubility of the element in molten iron, density of the oxide(s), steel melting temperature and melting practice (e.g., furnace type and size, melting time, method of carbon adjustment and method of alloy additions). This paper discusses the distribution of various elements with particular reference to electric arc furnace steelmaking. The first two sections consider the calculation of partition ratios for elements between metal and slag based on thermodynamic considerations. The third section presents laboratory and production measurements of the distribution of various elements among slag, metal, and the off-gas collection system; and the final section provides recommendations for the assumed distribution of each element of interest.

  16. A study on the impediment of thickness diminution of carbon steel tube using applied magnetic field

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Oh; Hong, Seong Min [Chungnam National Univ., Taejon (Korea, Republic of); Park, Yun Won [Korea Institute of Nuclear Safety, Taejon (Korea, Republic of)

    2002-03-15

    Carbon steel pipe is used as a pipe laying for the cooling water of nuclear reactor. In order to examine the diminution of steel thickness, the magnetic field permeability of applicable permanent magnets was simulated by computer. The susceptibility of the permanent magnets according to the temperature was measured to investigate the applicability of permanent magnets at the cooling water temperature of nuclear power plant. The structure and magnetic properties of carbon steel tube were observed regarding to the existence of oxidized layer.

  17. Microstructure and Property of High Carbonic-Chromium Cast Steel with Different Hot Deformation Ratio

    Institute of Scientific and Technical Information of China (English)

    XU Tao; WANG Jiu-liang; ZHANG Run-jun; CHAO Guo-hua; LIU Jian-hua

    2004-01-01

    The microstructure and properties of high carbonic-chromium cast steel subjected to different hot deformation ratios were studied. The experimental results show that the microstructure and properties of high carbonic-chromium cast steel are obviously improved after hot deformation, and the best mechanical properties of the cast steel can be obtained under hot deformation ratio of 40 %-50 %, which leads to the morphology change of eutectic carbide and the precipitation of granular carbides.

  18. Coefficient of friction between carbon steel and perlite concrete surfaces. Test report

    Energy Technology Data Exchange (ETDEWEB)

    1978-01-01

    The results of coefficient of friction, ..mu.., tests conducted on perlite blocks and carbon steel plates under various conditions are discussed. Variables included in the test entailed the use of lubricants (i.e. water and simulated radioactive waste solution) abrasives (120 grit, 60 grit, 40 grit sand paper) applied to the surfaces of the perlite block and carbon steel plates.

  19. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Science.gov (United States)

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  20. Laser alloying of the plain carbon steel surface layer

    Directory of Open Access Journals (Sweden)

    A. Radziszewska

    2008-07-01

    Full Text Available As an example of the types of features observed after laser alloying, the addition of Ta to mild carbon steel is described. The system is of interest because such alloying is beneficial in improving surface related properties. The paper describes the microstructure and properties (phase and chemical composition, microhardness of the laser alloyed surface layer. In the investigation the optical microscope, the scanning electron microscope (SEM, chemical (EDS microanalysis composition and microhardness testing methods have been used. Specimens of 0,17 %C plain steel were coated with Ta powder layers. The paints containing organic components were used as the binders during deposition of Ta powder layers on the sample surface. The thickness of Ta deposited layers amounted to 0,16 mm. The specimens were then swept through high power (of nominal power 2,5 kW CW CO2 laser radiation at different speeds.The surface alloyed layers varied in microstructure consisted of fiber like Ta2C + γ eutectics, chemical composition and microhardness. The EDS analyses revealed the enrichment of tantalum in the laser alloyed zone (LAZ. The changes of process parameters had an influence on the hardness of alloyed surface layers: by increasing scanning velocity (from 12 mm/s to 20 mm/s and decreasing laser power (from 1,8 kW to 1,35 kW, the hardness diminished. The wear tests were also carried out which showed that laser alloying of plain carbon steel surface layer led to improvement of their wear resistance.

  1. Marine Atmospheric Corrosion of Carbon Steel: A Review

    Science.gov (United States)

    Alcántara, Jenifer; de la Fuente, Daniel; Chico, Belén; Simancas, Joaquín; Díaz, Iván; Morcillo, Manuel

    2017-01-01

    The atmospheric corrosion of carbon steel is an extensive topic that has been studied over the years by many researchers. However, until relatively recently, surprisingly little attention has been paid to the action of marine chlorides. Corrosion in coastal regions is a particularly relevant issue due the latter’s great importance to human society. About half of the world’s population lives in coastal regions and the industrialisation of developing countries tends to concentrate production plants close to the sea. Until the start of the 21st century, research on the basic mechanisms of rust formation in Cl−-rich atmospheres was limited to just a small number of studies. However, in recent years, scientific understanding of marine atmospheric corrosion has advanced greatly, and in the authors’ opinion a sufficient body of knowledge has been built up in published scientific papers to warrant an up-to-date review of the current state-of-the-art and to assess what issues still need to be addressed. That is the purpose of the present review. After a preliminary section devoted to basic concepts on atmospheric corrosion, the marine atmosphere, and experimentation on marine atmospheric corrosion, the paper addresses key aspects such as the most significant corrosion products, the characteristics of the rust layers formed, and the mechanisms of steel corrosion in marine atmospheres. Special attention is then paid to important matters such as coastal-industrial atmospheres and long-term behaviour of carbon steel exposed to marine atmospheres. The work ends with a section dedicated to issues pending, noting a series of questions in relation with which greater research efforts would seem to be necessary. PMID:28772766

  2. Charge-signal multiplication mediated by urea wires inside Y-shaped carbon nanotubes

    Energy Technology Data Exchange (ETDEWEB)

    Lv, Mei; Liu, Zengrong [Department of Mathematics, and Institute of Systems Biology, Shanghai University, Shanghai 200444 (China); He, Bing [School of Computer Engineering and Science, Shanghai University, Shanghai 200444 (China); Xiu, Peng, E-mail: xiupeng2011@zju.edu.cn, E-mail: ystu@shu.edu.cn [Department of Engineering Mechanics, and Soft Matter Research Center, Zhejiang University, Hangzhou 310027 (China); Tu, Yusong, E-mail: xiupeng2011@zju.edu.cn, E-mail: ystu@shu.edu.cn [Department of Mathematics, and Institute of Systems Biology, Shanghai University, Shanghai 200444 (China); College of Physics Science and Technology, Yangzhou University, Yangzhou 225009 (China)

    2014-07-28

    In previous studies, we reported molecular dynamics (MD) simulations showing that single-file water wires confined inside Y-shaped single-walled carbon nanotubes (Y-SWNTs) held strong and robust capability to convert and multiply charge signals [Y. S. Tu, P. Xiu, R. Z. Wan, J. Hu, R. H. Zhou, and H. P. Fang, Proc. Natl. Acad. Sci. U.S.A. 106, 18120 (2009); Y. Tu, H. Lu, Y. Zhang, T. Huynh, and R. Zhou, J. Chem. Phys. 138, 015104 (2013)]. It is fascinating to see whether the signal multiplication can be realized by other kinds of polar molecules with larger dipole moments (which make the experimental realization easier). In this article, we use MD simulations to study the urea-mediated signal conversion and multiplication with Y-SWNTs. We observe that when a Y-SWNT with an external charge of magnitude 1.0 e (the model of a signal at the single-electron level) is solvated in 1 M urea solutions, urea can induce drying of the Y-SWNT and fill its interiors in single-file, forming Y-shaped urea wires. The external charge can effectively control the dipole orientation of the urea wire inside the main channel (i.e., the signal can be readily converted), and this signal can further be multiplied into 2 (or more) output signals by modulating dipole orientations of urea wires in bifurcated branch channels of the Y-SWNT. This remarkable signal transduction capability arises from the strong dipole-induced ordering of urea wires under extreme confinement. We also discuss the advantage of urea as compared with water in the signal multiplication, as well as the robustness and biological implications of our findings. This study provides the possibility for multiplying signals by using urea molecules (or other polar organic molecules) with Y-shaped nanochannels and might also help understand the mechanism behind signal conduction in both physical and biological systems.

  3. Investigation into the effects of steel wire rope specimen length on breaking force

    CSIR Research Space (South Africa)

    O'Brien, TM

    2004-03-01

    Full Text Available rope Table 2 summarizes the results of the tests conducted on ropes with no cut wires. Note that of the ten specimens tested, three results were discarded due to end cap failures. Similarly, certificate number 225888 was conducted in the 15 MN... the general trend in the data. It is interesting to note that the line through the specimens that failed at the end cap suggest a similar decrease in strength of the specimen with length to the acceptable tests. 19 BF = -2.143L + 1951.149 R2 = 0.791 BF...

  4. Raising the Corrosion Resistance of Low-Carbon Steels by Electrolytic-Plasma Saturation with Nitrogen and Carbon

    Science.gov (United States)

    Kusmanov, S. A.; Grishina, E. P.; Belkin, P. N.; Kusmanova, Yu. V.; Kudryakova, N. O.

    2017-05-01

    Structural features of the external oxide layer and internal nitrided, carbonitrided and carburized layers in steels 10, 20 and St3 produced by the method of electrolytic plasma treatment are studied. Specimens of the steels are tested for corrosion in a naturally aerated 1-N solution of sodium chloride. The condition of the metal/sodium chloride solution interface is studied by the method of electrochemical impedance spectroscopy. It is shown that the corrosion resistance of low-carbon steels can be raised by anode electrolytic-plasma saturation with nitrogen and carbon. Recommendations are given on the choice of carbonitriding modes for structural steels.

  5. 78 FR 33809 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Science.gov (United States)

    2013-06-05

    ... Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of China: Rescission...'') initiated an administrative review of the antidumping duty order on seamless carbon and alloy steel standard... order on seamless carbon and alloy steel standard, line, and pressure pipe from the People's Republic...

  6. 78 FR 4385 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Preliminary...

    Science.gov (United States)

    2013-01-22

    ... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic...- length carbon-quality steel plate products (CTL plate) from the Republic of Korea (Korea). The period of... Review of the Antidumping Duty Order on Certain Cut-to- Length Carbon-Quality Steel Plate Products from...

  7. 75 FR 29976 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Extension of the Final...

    Science.gov (United States)

    2010-05-28

    ... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy... antidumping duty order on certain cut-to-length carbon-quality steel plate products from Italy. See Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Preliminary Results of Antidumping Duty...

  8. 75 FR 55745 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results...

    Science.gov (United States)

    2010-09-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea (Korea) for the period of... preliminary results of the instant administrative review. See Corrosion-Resistant Carbon Steel Flat Products...

  9. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Science.gov (United States)

    2012-04-23

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to lead...

  10. 77 FR 72827 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Final...

    Science.gov (United States)

    2012-12-06

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... on certain corrosion- resistant carbon steel flat products (``CORE'') from Germany and the Republic... Reviews'' section of this notice. \\1\\ Corrosion-Resistant Carbon Steel Flat Products From Germany and the...

  11. 77 FR 44213 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea...

    Science.gov (United States)

    2012-07-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... certain corrosion-resistant carbon steel flat products (``CORE'') from Germany and the Republic of Korea..., Director, Office 3, on ``Sunset Reviews of the Antidumping Duty Orders on Corrosion-Resistant Carbon Steel...

  12. 78 FR 55057 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2013-09-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... antidumping duty order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea.... See Corrosion-Resistant Carbon Steel Flat Products from Germany and the Republic of Korea: Revocation...

  13. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Science.gov (United States)

    2013-03-19

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic... corrosion-resistant carbon steel flat products (``CORE'') from Germany and the Republic of Korea (``Korea...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat...

  14. 77 FR 301 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year...

    Science.gov (United States)

    2012-01-04

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year Reviews Concerning the Countervailing Duty Order on Corrosion-Resistant Carbon Steel Flat Products From Korea and the Antidumping Duty Orders on Corrosion-Resistant Carbon Steel Flat Products From Germany and...

  15. 78 FR 16247 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea; Final Results of...

    Science.gov (United States)

    2013-03-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... antidumping duty order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea... section entitled ``Final Results of Review.'' \\1\\ See Certain Corrosion-Resistant Carbon Steel Flat...

  16. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2011-01-20

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE..., 2008. See Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary...

  17. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-12-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea covering the period January 1, 2009, through December 31, 2009. See Corrosion-Resistant Carbon Steel Flat...

  18. 77 FR 13093 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2012-03-05

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty (``CVD'') order on corrosion-resistant carbon steel flat... Review'' below. \\1\\ See Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea...

  19. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Science.gov (United States)

    2012-05-30

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five... duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to lead to...

  20. Internal corrosion of carbon steel piping in hot aquifers service

    Directory of Open Access Journals (Sweden)

    Simičić Miloš V.

    2011-01-01

    Full Text Available Internal corrosion of carbon steel pipelines is a major problem encountered in water service. In terms of prediction of the remaining lifetime for water pipelines based on the corrosion allowance, the three main approaches are corrosion modelling, corrosion inhibitor availability, and corrosion monitoring. In this study we used two theoretical corrosion models, CASSANDRA and NORSOK M-506 of quite different origin in order to predict uniform corrosivity of hot aquifers in eight different pipelines. Because of the varying calculation criteria for the different models, these can give very different corrosion rate predictions for the same data input. This is especially true under conditions where the formation of protective films may occur, such as at elevated temperatures. The evaluation of models was conducted by comparison using weight-loss coupons and three corrosion inhibitors were obtained from commercial suppliers. The tests were performed during the 60-day period. Even though inhibitors’ efficiencies of 98% had been achieved in laboratory testing, inhibitors’ availabilities of 85% have been used due to logistics problems and other issues. The results, given in mmpy, i.e. millimeter per year, are very consistent with NORSOK M-506 prediction. This is presumably because the model considers the effect of the formation of a passive iron carbonate film at temperatures above 80 °C and significant reduction in corrosion rate. Corrosion inhibitor A showed a better performance than inhibitors B and C in all cases but the target corrosion rates of less than 0.1 mmpy were achieved for all inhibitors. The chemical type of corrosion inhibitor A is based on quaternary amines mixed with methanol, isopropyl alcohol, xylene and ethylbenzene. Based on the obtained results the carbon steel lifetime of 30 years, provided proper inhibitors are present and 3mm corrosion allowance, can be achieved for hot aquifers service with presented water compositions.

  1. The heterogeneous electrochemical characteristics of mild steel in the presence of local glucose oxidase-A study by the wire beam electrode method

    Energy Technology Data Exchange (ETDEWEB)

    Wang Wei [Key Laboratory of Marine Chemistry Theory and Technology, Ministry of Education, Ocean University of China, College of Chemistry and Chemical Engineering, Qingdao 266100 (China)], E-mail: wwei@ouc.edu.cn; Lu Yonghong; Zou Yan; Zhang Xia [Key Laboratory of Marine Chemistry Theory and Technology, Ministry of Education, Ocean University of China, College of Chemistry and Chemical Engineering, Qingdao 266100 (China); Wang Jia [Key Laboratory of Marine Chemistry Theory and Technology, Ministry of Education, Ocean University of China, College of Chemistry and Chemical Engineering, Qingdao 266100 (China); State Key Laboratory for Corrosion and Protection, Shenyang 110016 (China)

    2010-03-15

    The influence of glucose oxidase (GOD) activity on the heterogeneous electrochemistry at artificial biofilm/mild steel interface was first characterized by the wire beam electrode (WBE) method. Potential/current distribution maps show that a cathodic zone can be formed at the GOD capsule site. The cathodic zone is gradually weakened due to the gluconic acid production in seawater. When GOD capsule is confined on rusted WBE surfaces, the formerly formed anodic zone is gradually changed into cathodic zone, in the presence of glucose. The novel device developed in our laboratory demonstrates powerful applications in heterogeneous electrochemistry measurements at the biofilm/mild steel interfaces.

  2. Study on temper-rapid cooling process of low carbon steel produced by CSP

    Institute of Scientific and Technical Information of China (English)

    Huajie Wu; Yangchun Liu; Jie Fu

    2007-01-01

    On the basis of the effect of carbon precipitation on the microstructure and properties of steel products below A1 temperature,a new thermal treatment method (temper-rapid cooling process) was studied. By the temper-rapid cooling process, the yield strengths of the high strength low carbon (HSLC) steel ZJ330 and SPA-H produced using the compact strip production (CSP) process increased from 340 to about 410 MPa and from 410 to about 450 MPa, respectively. The results indirectly indicated that there existed nanoscaled iron-carbon precipitates that have obvious precipitation effect on low carbon steel produced by CSP. The prospect of application is discussed.

  3. Experimental Investigation of the Effects of Reverse Bending and Straightening Process on Carbon Steel Bars used for Civil Engineering Applications

    Directory of Open Access Journals (Sweden)

    Adewole, K. K.

    2014-01-01

    Full Text Available This paper presents an experimental investigation of the effects of reverse bending and straightening process on the mechanical properties of a typical carbon steel bar used for civil engineering applications. Twenty four specimens each were used for the metallogarphy, microhardness and tensile tests. The investigation revealed that the reverse bending and straightening process has no significant effect on the bars’ through-thickness microstructure and hardness. However, the reverse bending and straightening process reduces the yield load, ultimate load, and displacement at fracture of the bars by 4.27%, 2.58%, and 18.62% respectively. These results highlight the need to take into consideration the effects of the previous loading history of the bars/wires, particularly the reduction in the displacement at fracture and consequently, the ductility of the bars/wires in the design and fitness for purpose assessment of components made from them, since the bars/wires could experience high strain during installation and in service due to overloads.

  4. Wire beam electrode technique for investigating galvanic corrosion behavior of galvanized steel-spot defect%丝束电极研究镀锌层存在点缺陷的锌/钢电偶腐蚀行为

    Institute of Scientific and Technical Information of China (English)

    张大磊; 王伟; 金有海; 唐晓; 李焰

    2011-01-01

    采用3种不同配置比例的锌/碳钢异材质丝束电极,模拟镀锌层存在不同大小点缺陷时的热浸镀钢,研究锌/钢电偶在不同腐蚀阶段的电位和电流密度分布.结果表明,在钢丝与锌丝面积比为1:120、9:112和25:96的3种情况下,锌丝均能给钢丝提供足够的阴极保护,且锌丝之间存在明显的电位、电流分布不均现象,主要阳极区先随机地在邻近钢丝的锌丝区域内转移,而后逐渐向远端锌丝扩展;钢丝之间也存在电化学参数分布不均一现象,钢丝在受到保护的同时表面会有氢原子析出,且随着阴、阳极面积比的增大,析氢电流密度逐渐减小.%Three kinds of wire beam electrodes(WBE) composed of zinc and mild steel wires were developed, which were used to simulate hot-dip galvanized steel with spot coating defect at different dimensions, to obtain the spatial distributions of potential and current density and their variations with time during the galvanic corrosion. The results show that the zinc wires within WBEs can provide enough cathodic protection to steel wires after immersed in seawater, with surface area ratio of zinc wires to steel wires as 1:120, 9:112, and 25:96, respectively. The potential and current density distributions are found to be inhomogeneous among zinc wires; firstly, the main anodic areas shift randomly among the zinc wires adjacent to steel wires, then transfer to the direction away from steel wires, and finally occur on the zinc wires farther. The similar heterogeneous phenomenon also appears on steel wires surface on which hydrogen evolution may take part in the cathodic process occurred. Meanwhile, the current density of water molecule reduction reaction decreases with the ratio of the surface area of steel wires to zinc wires increasing.

  5. Constitutive model depending upon temperature and strain rate of carbon constructional quality steels

    Institute of Scientific and Technical Information of China (English)

    杨柳; 罗迎社

    2008-01-01

    The basic factors relating to the rheological stress in the constitutive equations were introduced.Carbon constructional quality steels were regarded as a kind of elastic-viscoplastic materials under high temperature and the elastic-viscoplastic constitutive models were summarized.A series of tension experiments under the same temperature and different strain rates,and the same strain rate and different temperatures were done on 20 steel,35 steel and 45 steel.52 groups of rheological stress-strain curves were obtained.The experimental results were analyzed theoretically.The rheological stress constitutive models of carbon steels were built combining the strong points of the Perzyna model and Johnson-Cook model.Comparing the calculation results conducted from the model with the experiment results,the results proves that the model can reflect the temperature effect and strain rate effect of carbon constructional quality steels better.

  6. Investigation of Mechanical Properties of Cryogenically Treated Music Wire

    CERN Document Server

    Heptonstall, A; Robertson, N A

    2015-01-01

    It has been reported that treating music wire (high carbon steel wire) by cooling to cryogenic temperatures can enhance its mechanical properties with particular reference to those properties important for musical performance. We use such wire for suspending many of the optics in Advanced LIGO, the upgrade to LIGO - the Laser Interferometric Gravitational-Wave Observatory. Two properties that particularly interest us are mechanical loss and breaking strength. A decrease in mechanical loss would directly reduce the thermal noise associated with the suspension, thus enhancing the noise performance of mirror suspensions within the detector. An increase in strength could allow thinner wire to be safely used, which would enhance the dilution factor of the suspension, again leading to lower suspension thermal noise. In this article we describe the results of an investigation into some of the mechanical properties of music wire, comparing untreated wire with the same wire which has been cryogenically treated. For th...

  7. The effects of alloying elements on tensile strength and the occurrence of delamination in cold-drawn hyper-eutectoid steel wires

    Science.gov (United States)

    Park, D. B.; Lee, J. W.; Lee, Y. S.; Park, K. T.; Nam, W. J.

    2009-04-01

    The effects of alloying elements and initial interlamellar spacing on tensile strength and the occurrence of delamination in cold-drawn hyper-eutectoid steel wires were investigated under equivalent drawing conditions. The initial interlamellar spacing showed little influence on the occurrence of delamination. The addition of Cr effectively increased attainable tensile strength, since the added Cr not only increased tensile strength but also delayed delamination. The addition of Ni also increased attainable tensile strength, since the effect of the added Ni on delaying delamination prevailed over the tendency to decrease tensile strength and work hardening. The addition of Cr increased the attainable tensile strength more effectively than the addition of Ni in cold-drawn hyper-eutectoid steel wires, although the added Ni markedly delayed delamination-associated strain.

  8. NUMERICAL MODELING AND INVESTIGATION OF CONTACT FRICTION INFLUENCE ON THERMAL FIELDS DISTRIBUTION AND DEFLECTED MODE IN STEEL WIRE AT HIGH-SPEED WIRE DRAWING

    Directory of Open Access Journals (Sweden)

    M. N. Vereshchagin

    2009-01-01

    Full Text Available The appraisal of  character of  the temperature fields distribution in dies at their interactions in the processes of  wire drawing in dependence on contact friction in conditions of  the system wire-die is given.

  9. Effects of Carbon and Nitrogen on the Microstructure and Mechanical Properties of Carbonitrided Low-Carbon Steel

    Science.gov (United States)

    Taweejun, Nipon; Kanchanomai, Chaosuan

    2015-12-01

    Various carbonitriding processes have been applied to low-carbon steel. The carbon and nitrogen contents in the case of carbonitrided low-carbon steels have been evaluated, and their influences on microstructure, distortion, hardness, and strength have been investigated. The factor limiting the ferrite and pearlite formations with increasing nitrogen content was a mechanism that resulted in more retained austenite in the case of low-carbon steel treated using a high flow rate of ammonia. The high-nitrogen content and high amount of retained austenite in the case of carbonitrided low-carbon steel slightly reduced the hardness, case depth, and strength. However, the elongation was improved, and the distortion was reduced. In the case zones, fractures occurred along the grain boundaries, i.e., intergranular fractures, whereas the fracture surfaces in the core regions were typical ductile fractures, i.e., dimples were observed.

  10. Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

    Energy Technology Data Exchange (ETDEWEB)

    Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

    2016-06-01

    Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

  11. Heat Transport in the Precursor of Carbon and Metallic Wire Arrays

    Science.gov (United States)

    Hare, Jack; Lebedev, Sergey; Bennett, Matthew; Bland, Simon; Burdiak, Guy; Suttle, Lee; Suzuki-Vidal, Francisco; Swadling, George; Velikovich, Alexander

    2014-10-01

    The complex interplay between the transport of heat and magnetic fields in high- β, magnetised plasmas is crucial to the feasibility of Magnetised Liner Inertial Fusion (MagLIF). We consider using the precursor plasma in a cylindrical wire array to reach the relevant dimensionless parameters for the initial state of the MagLIF plasma. The precursor is a hot, dense, stable plasma formed on the axis by the collision of material ablated from the wires. Simple models show that an axial magnetic field of ~ 5 T could magnetise the precursor (ωeτe ~ 10) at high-beta (β ~ 10). In this regime, the Nernst term may dominate the transport of the magnetic field, affecting the heat transport. The experiments are conducted on MAGPIE (1.4 MA, 250 ns rise time). Metallic wire arrays are standard, but to reduce radiative losses and the electron-ion thermalisation time, we will also consider carbon in the form of 0.3 mm diameter graphite rods. The axial magnetic field can either be provided by external coils or by the drive current. We study the evolution of the plasma density and temperature using laser interferometry and Schlieren imaging, an optical streak camera and Thomson scattering. The magnetic field can be studied using fibre-based polarimetry.

  12. Preparation of metal wire supported solid-phase microextraction fiber coated with multi-walled carbon nanotubes.

    Science.gov (United States)

    Feng, Juanjuan; Sun, Min; Xu, Lili; Li, Jubai; Liu, Xia; Jiang, Shengxiang

    2011-09-01

    Multi-walled carbon nanotubes-coated solid-phase microextraction fiber was prepared by a novel protocol involving mussel-adhesive-protein-inspired polydopamine film. The polydopamine was used as binding agent to immobilize amine-functionalized multi-walled carbon nanotubes onto the surface of the stainless steel wire via Michael addition or Schiff base reaction. Surface properties of the fiber were characterized by field emission scanning electron microscope and X-ray photoelectron spectroscope. Six phenols in aqueous solution were used as model compounds to investigate the extraction performance of the fiber and satisfactory results were obtained. Limit of detection was 0.10 μg/L for 2-methylphenol (2-MP) and 4-methylphenol (4-MP), and 0.02 μg/L for 2-ethylphenol (2-EP), 4-ethylphenol (4-EP), 2-tert-butylphenol (2-t-BuP), and 4-tert-butylphenol (4-t-BuP), which were much lower than commercial fiber and fibers made in laboratory. RSDs for one unique fiber are in the range of 1.92-7.00%. Fiber-to-fiber (n=3) reproducibility ranges from 4.44 to 8.41%. It also showed very high stability and durability to acid, alkali, organic solvent, and high temperature. Real water sample from Yellow river was applied to test the reliability of the established solid-phase microextraction (SPME)-GC method and recoveries with addition level at 5 and 100 μg/L were in the range from 81.5 to 110.0%.

  13. Fatigue Property of Nano-grained Delaminated Low-carbon Steel Sheet

    Institute of Scientific and Technical Information of China (English)

    X. Li; T.F. Jing; M.M. Lu; R. Xu; B.Y. Liang; J.W. Zhang

    2011-01-01

    Tension-tension fatigue life tests on nano-grained delaminated Iow-carbon steel sheet under different fatigue loads are carried out to study the fatigue properties of the steel. The three-dimensional microstructures of the steel are observed by TEM. In addition, the morphology of the fatigue fracture of the specimen under different loads is observed by SEM. The results show that micro-cracks form on the weak interface of the nano-grained steel under Iow-stress conditions, which hinders the propagation of the main cracks and reduces the fatigue crack propagation rate, resulting in the extending fatigue life of the steel.

  14. Welding Technology Research of TIG Arc Hot Wire to Copper and Steel%TIG电弧热丝对铜、钢堆焊的工艺研究

    Institute of Scientific and Technical Information of China (English)

    柳燕; 姜华; 韩家强; 赵广军; 王晰

    2012-01-01

    针对某产品铜带焊接工艺,提出了一种电弧热丝方式应用于TIG堆焊铜、钢工艺的研究。电弧热丝可有效预热低电阻率的焊接材料,如铜;传统的电阻热丝只能加热具有高电阻率的焊接材料,如钢。采用电弧热丝系统,热丝电流小于50A时即可有效预热焊丝,与电阻热丝电流400A相当。在相同焊接电流下,能够大大提高焊接熔敷速度;在相同送丝速度下,降低焊接电流,大大降低焊接设备功率。同时证明2种热丝加热方式对钢基体、铜合金的影响相同,特别是对堆焊层铜合金中泛铁量的影响相当。%A kind of arc hot wire method is put forward to TIG welding copper and steel technology research for copper welding process of a product.Arc hot wire can effectively preheat welding materials with low resistivity,such as copper;while the traditional resistance hot wire can heat welding materials with high resistivity only,such as steel.Using arc hot wire system,wire can be preheated effectively when hot wire current is less than 50 A which is equivalent to resistance hot wire current 400 A.Under the same welding current,the weld speed can be greatly improved;in the same wire feed speed,the welding current can be reduced,which can greatly reduce the welding equipment power.At the same time that two kinds of heating methods have the same effect on steel matrix and copper alloy,especially the effect on the extensive iron content of copper alloy in surfacing layer.

  15. STUDY OF THE HARDENING TEMPERATURE INFLUENCE ON PROCESSES WHEN TEMPERING CARBON STEEL

    Directory of Open Access Journals (Sweden)

    Ms. Irina L. Polyanskaya

    2016-12-01

    Full Text Available The article presents the research results of carbon steel electrical resistance changes at low tem-pering and determines the effect of temperature on the electrical resistance. The analysis of the results showed that the influence of carbon on the value of the electrical resistance is higher than the influence of the crystal structure defects. The changes of the hardened steel electrical resistance are due to the redistri-bution of carbon.

  16. Simple Predicting Method for Fatigue Crack Growth Rate Based on Tensile Strength of Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Three types of fatigue tests for an annealed carbon steel containing carbon of 0.42 % were carried out on smooth specimens and specimens with a small blind hole in order to investigate the fatigue crack growth law. A simple predicting method for crack growth rates has been proposed involving strength σb and the relation between cyclic stress and strain. The validity of proposed method has been confirmed by experiments on several carbon steels with different loadings.

  17. Effect of Carbon Properties on Melting Behavior of Mold Fluxes for Continuous Casting of Steels

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    During continuous casting of steel, the properties of mold fluxes strongly affect the casting performance,steel quality and environment of casting operation. The high temperature microscopy technique was used to investigate the melting behaviour of mold fluxes, and drip test method was used to determine their melting rate. The results showed that free carbon is a dominant factor in governing the melting behaviour of fluxes, and the melting rate is increased with increasing carbon reactivity and decreasing carbon content.

  18. Hot ductility of medium carbon steel with vanadium

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Chang-Hoon, E-mail: lee1626@kims.re.kr [Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of); Park, Jun-Young [Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of); Chung, JunHo; Park, Dae-Bum; Jang, Jin-Young; Huh, Sungyul; Ju Kim, Sung [R& D Center, Hyundai Steel Company, Dangjin, Chungnam 343-823 (Korea, Republic of); Kang, Jun-Yun; Moon, Joonoh; Lee, Tae-Ho [Korea Institute of Materials Science, Changwon, Gyeongnam 642-831 (Korea, Republic of)

    2016-01-10

    Hot ductility of medium carbon steel containing 0.52 wt% of carbon and 0.11 wt% of vanadium was investigated using a hot tensile test performed up to fracture. The hot ductility was evaluated by measuring the reduction of area of the fractured specimens, which were strained at a variety of test temperatures in a range of 600–1100 °C at a strain rate of 2×10{sup −3}/s. The hot ductility was excellent in a temperature range of 950–1100 °C, followed by a decrease of the hot ductility below 950 °C. The hot ductility continued to drop as the temperature was lowered to 600 °C. The loss of hot ductility in a temperature range of 800–950 °C, which is above the Ae{sub 3} temperature, was due to V(C,N) precipitation at austenite grain boundaries. The further decline of hot ductility between 700 °C and 750 °C resulted from the transformation of ferrite films decorating austenite grain boundaries. The hot ductility continued to decrease at 650 °C or less, owing to ferrite films and the pearlite matrix, which is harder than ferrite. The pearlite was transformed from austenite due to relatively high carbon content.

  19. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel

    OpenAIRE

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-01

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based o...

  20. Aluminizing of plain carbon steel: Effect of temperature on coating and alloy phase morphology at constant holding time

    OpenAIRE

    Isiko, Maureen Bangukira

    2012-01-01

    Aluminized steel possesses excellent physical, chemical and mechanical properties as compared to plain carbon steel. This type of steel has found application in high temperature, oxidizing and corrosive environments. In addition, aluminized steel is more cost effective than stainless steels. The objective of the current study is to study effect of temperature on the thicknesses and phase morphology of the coating and intermetallic layer that is formed during hot-dip aluminizing of steel at a ...

  1. Highly Conductive Wire: Cu Carbon Nanotube Composite Ampacity and Metallic CNT Buckypaper Conductivity

    Science.gov (United States)

    de Groh, Henry C.

    2017-01-01

    NASA is currently working on developing motors for hybrid electric propulsion applications in aviation. To make electric power more feasible in airplanes higher power to weight ratios are sought for electric motors. One facet to these efforts is to improve (increase) the conductivity and (lower) density of the magnet wire used in motors. Carbon nanotubes (CNT) and composites containing CNT are being explored as a possible way to increase wire conductivity and lower density. Presented here are measurements of the current carrying capacity (ampacity) of a composite made from CNT and copper. The ability of CNT to improve the conductivity of such composites is hindered by the presence of semiconductive CNT (s-CNT) that exist in CNT supplies naturally, and currently, unavoidably. To solve this problem, and avoid s-CNT, various preferential growth and sorting methods are being explored. A supply of sorted 95 metallic CNT (m-CNT) was acquired in the form of thick film Buckypaper (BP) as part of this work and characterized using Raman spectroscopy, resistivity, and density measurements. The ampacity (Acm2) of the Cu-5volCNT composite was 3.8 lower than the same gauge pure Cu wire similarly tested. The lower ampacity in the composite wire is believed to be due to the presence of s-CNT in the composite and the relatively low (proper) level of longitudinal cooling employed in the test method. Although Raman spectroscopy can be used to characterize CNT, a strong relation between the ratios of the primary peaks GGand the relative amounts of m-CNT and s-CNT was not observed. The average effective conductivity of the CNT in the sorted, 95 m-CNT BP was 2.5 times higher than the CNT in the similar but un-sorted BP. This is an indication that improvements in the conductivity of CNT composites can be made by the use of sorted, highly conductive m-CNT.

  2. Subgrains and boron distribution of low carbon bainitic steels

    Institute of Scientific and Technical Information of China (English)

    Xuemin Wang; Bing Cao; Chengjia Shang; Xueyi Liu; Xinlai He

    2005-01-01

    The structure variation of deformed austenite during the relaxation stage after deformation at various temperatures in an Nb-B ultra low carbon bainitic steel and Fe-Ni alloy was studied by the thermo-simulation. Optical microscope and TEM were applied to analyze the microstructure after RPC (Relaxation-precipitation-controlling phase transformation technique) and the evolution of dislocation configuration. The particle tracking autoradiography (PTA) technique, revealing the distribution of boron, was employed to show the change of boron segregation after different relaxation times. The results indicate that during the relaxation stage the recovery occurs in the deformed austenite, the dislocations rearrange and subgrains form. During the subsequent cooling the boron will segregate at the boundaries of subgrains.

  3. Corrosion inhibition of carbon steel by sodium metavanadate

    Directory of Open Access Journals (Sweden)

    VIJAYA GOPAL SRIBHARATHY

    2012-08-01

    Full Text Available The inhibition efficiency of sodium metavanadate (SMV-adipic acid (AA system in controlling corrosion of carbon steel in an aqueous solution containing 60 ppm of Cl- has been evaluated by weight-loss method; 250 ppm of SMV exhibits inhibition efficiency of 56 %. Addition of adipic acid to SMV improves the inhibition efficiency of the system. The formulation consisting of 250 ppm of SMV and 250 ppm of adipic acid has inhibition efficiency of 98 %. A synergistic effect exists between SMV and adipic acid with the synergism parameters greater than 1. Mecha¬nistic aspects of corrosion inhibition have been studied by electrochemical methods like potentiodynamic polarization and electrochemical impedance spectroscopy. FTIR spectra reveal that the protective film consists of Fe2+-SMV complex and Fe2+-adipic acid complex. The protective film has been analyzed by fluorescence spectra, SEM and EDAX.

  4. Environmental review of options for managing radioactively contaminated carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-10-01

    The U.S. Department of Energy (DOE) is proposing to develop a strategy for the management of radioactively contaminated carbon steel (RCCS). Currently, most of this material either is placed in special containers and disposed of by shallow land burial in facilities designed for low-level radioactive waste (LLW) or is stored indefinitely pending sufficient funding to support alternative disposition. The growing amount of RCCS with which DOE will have to deal in the foreseeable future, coupled with the continued need to protect the human and natural environment, has led the Department to evaluate other approaches for managing this material. This environmental review (ER) describes the options that could be used for RCCS management and examines the potential environmental consequences of implementing each. Because much of the analysis underlying this document is available from previous studies, wherever possible the ER relies on incorporating the conclusions of those studies as summaries or by reference.

  5. FINITE DIFFERENCE SIMULATION OF LOW CARBON STEEL MANUAL ARC WELDING

    Directory of Open Access Journals (Sweden)

    Laith S Al-Khafagy

    2011-01-01

    Full Text Available This study discusses the evaluation and simulation of angular distortion in welding joints, and the ways of controlling and treating them, while welding plates of (low carbon steel type (A-283-Gr-C through using shielded metal arc welding. The value of this distortion is measured experimentally and the results are compared with the suggested finite difference method computer program. Time dependent temperature distributions are obtained using finite difference method. This distribution is used to obtain the shrinkage that causes the distortions accompanied with structural forces that act to modify these distortions. Results are compared with simple empirical models and experimental results. Different thickness of plates and welding parameters is manifested to illustrate its effect on angular distortions. Results revealed the more accurate results of finite difference method that match experimental results in comparison with empirical formulas. Welding parameters include number of passes, current, electrode type and geometry of the welding process.

  6. 节能型钢筋、线材的研发与生产实践%Development and practice of energy saving steel reinforcing bar and wire

    Institute of Scientific and Technical Information of China (English)

    麻晗; 王世芳

    2013-01-01

    The latest R&D outcomes on long products including rebar,high carbon steel,cold heading steel,and tire cord steel were introduced.The following achievements are highlighted,600 MPa grade hot rolled rebar exhibites even microstructure and better weldability,which meets the requirements for aseismatic rebar; anti-corrosion rebar shows an extraordinary corrosion resistance in sea water,whose erosion life is longer than that of conventional rebar by over 70% in neutral salt fog environment; S87A high carbon low-alloyed wire rod is with the average tensile strength up to 1420 MPa,the highest value in known industrial wire rods; 10B21 boron-bearing cold heading steel could omit the spheroidizing annealing before drawing,which is perfect for fastener with severe deformation; non-heat-treatment cold heading steel displays the energy saving character by omitting the quenching and high tempering process after forming.%介绍了节能型长材螺纹钢筋、高碳钢、冷镦钢、帘线钢等的最新研发成果.600 MPa级热轧螺纹钢筋具有组织均匀、可焊性好等优点,满足抗震钢筋的要求;耐蚀钢筋具备优良的耐海水腐蚀能力,在中性盐雾环境中的腐蚀寿命比普通螺纹钢筋高70%以上;S87A高碳合金钢盘条的平均抗拉强度为1420MPa,是已知强度最高的工业化盘条;10B21含硼冷镦钢可省略拉拔前的球化退火,特别适合制作大变形量的紧固件;非调质冷镦钢可省略成型后的调质处理,具有显著的节能特征.

  7. Three Heavy Reflector Experiments in the IPEN/MB-01 Reactor: Stainless Steel, Carbon Steel, and Nickel

    Science.gov (United States)

    dos Santos, A.; de Andrade e Silva, G. S.; Mura, L. F.; Fuga, R.; Jerez, R.; Mendonça, A. G.

    2014-04-01

    The heavy reflector experiments performed in the IPEN/MB-01 research reactor facility comprise a set of critical configurations employing the standard 28×26-fuel-rod configuration. The heavy reflector, either Stainless Steel, Carbon Steel or Nickel plates, was placed at the west face of this reactor. 32 plates around 3.0 mm thick were used in all the experiments. The aim was to provide high quality experimental data for the interpretation and validation of the SS-304 heavy reflector calculation methods. The experiments of Carbon Steel, which is composed mainly of iron, and Nickel were performed to provide a consistent and an interpretative check to the SS-304 reflector measurements. The experimental data comprise a set of critical control bank positions, temperatures and reactivities as a function of the number of the plates. The competition between the effect of thermal neutron capture in the heavy reflector and the effect of fast neutrons back scattering to the core is highlighted by varying the reflector thickness. For the Carbon Steel case the reactivity gain when all the 32 plates are inserted is the smallest one, thus demonstrating that Carbon Steel or essentially iron does not have the same reflector properties as the Stainless Steel or Nickel plates do. Nickel has the highest reactivity gain, thus demonstrating that this material is better reflector than Iron and Stainless Steel. The theoretical analysis was performed by MCNP-5 with the nuclear data library ENDF/B-VII.0. It was shown that this library has a very good performance up to thirteen plates and overestimates the reactivity for higher number of plates independently of the type of the reflector.

  8. Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

    Directory of Open Access Journals (Sweden)

    Ikhlas Basheer

    2013-04-01

    Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

  9. Energy use and carbon dioxide emissions in the steel sector in key developing countries

    Energy Technology Data Exchange (ETDEWEB)

    Price, L.K.; Phylipsen, G.J.M.; Worrell, E.

    2001-04-01

    Iron and steel production consumes enormous quantities of energy, especially in developing countries where outdated, inefficient technologies are still used to produce iron and steel. Carbon dioxide emissions from steel production, which range between 5 and 15% of total country emissions in key developing countries (Brazil, China, India, Mexico, and South Africa), will continue to grow as these countries develop and as demand for steel products such as materials, automobiles, and appliances increases. In this report, we describe the key steel processes, discuss typical energy-intensity values for these processes, review historical trends in iron and steel production by process in five key developing countries, describe the steel industry in each of the five key developing countries, present international comparisons of energy use and carbon dioxide emissions among these countries, and provide our assessment of the technical potential to reduce these emissions based on best-practice benchmarking. Using a best practice benchmark, we find that significant savings, in the range of 33% to 49% of total primary energy used to produce steel, are technically possible in these countries. Similarly, we find that the technical potential for reducing intensities of carbon dioxide emissions ranges between 26% and 49% of total carbon dioxide emissions from steel production in these countries.

  10. Static and dynamic finite element analysis of 304 stainless steel rod and wire hot continuous rolling process

    Institute of Scientific and Technical Information of China (English)

    Siyu Yuan; Liwen Zhang; Shulun Liao; Mao Li; Min Qi; Yu Zhen; Shuqi Guo

    2008-01-01

    Three-dimensional finite element models were developed to analyze 304 stainless steel rod and wire hot continuous rolling process with the help of MSC.Marc software. The entire 30-pass deformation process and the actual parameters of production line were taken into account. Static and dynamic procedures were used to study the continuous rolling process with the aid of the thermo-mechanical coupled FEM of elastic-plasticity. The properties of billets, such as deformation, temperature field and rolling force, were mainly discussed. The simulation results of temperature agree well with the measured values. Comparisons of the analysis results obtained using static implicit method and dynamic implicit method were presented. It is shown that static implicit proce-dure is more accurate than dynamic implicit procedure and is able to simulate the rolling process with a lower speed, such as a rough-ing mill. Whereas, dynamic analysis shows a higher efficiency than static analysis and is fit for simulating the rolling process with a higher speed, such as a finishing mill.

  11. Hirarchical structures and strength in cold-drawn pearlitic steel wire

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Hansen, Niels; Godfrey, Andrew

    2014-01-01

    Deformation, as one of the major methods to improve the (specific) strength of metals, can be combined with phase transformation to improve the strength of nanometals to an ultrahigh level close to the theoretical strength in single crystals. This is demonstrated by the analysis of the microstruc......Deformation, as one of the major methods to improve the (specific) strength of metals, can be combined with phase transformation to improve the strength of nanometals to an ultrahigh level close to the theoretical strength in single crystals. This is demonstrated by the analysis...... of the microstructural evolution, strengthening mechanisms and strength–structure relationships in a cold-drawn pearlitic steel with a structural scale in the nanometer range and a flow stress up to about 3.5 GPa. Structural parameters including the interlamellar spacing, the dislocation density in the ferrite lamellae...

  12. Hot deformation behavior of medium carbon V-N microalloyed steel

    Institute of Scientific and Technical Information of China (English)

    XU Lei; WANG Cheng-yang; LIU Guo-quan; BAI Bing-zhe

    2009-01-01

    Processing maps for a medium carbon V-N microalloyed steel(designated as VN steel) and a medium carbon V-N bared steel(designated as Non-VN steel) were developed to study the hot deformation behavior and the influence of vanadium and nitrogen,in the temperature range of 750-1 100 ℃ and strain rate range of 0.005-30 s~(-1).Experimental results show that the processing map for the VN steel exhibits two dynamic recrystallization and three instability domains,while that for the Non-VN steel has one dynamic recrystallization and three instability domains.The instability domains of VN steel are larger than those of the Non-VN steel,and the VN steel is easier to be unstable when being hot deformed at high temperature and high stain rate.The addition and precipitation of vanadium and nitrogen can hinder the dynamic recrystallization.Compared with the Non-VN steel,the VN steel has higher dynamic recrystallization critical strain and the corresponding stress.

  13. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    Science.gov (United States)

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system.

  14. Effect of Aluminium Injection into the Crystalizator on Type, Composition and Activity of Inclusions in Low Carbon Steel

    Directory of Open Access Journals (Sweden)

    H. Tavakoli

    2015-05-01

    Full Text Available This study was intended to investigate the effect of injection of aluminium into the crystallizator on type, composition and activity of inclusions in low carbon steel grade USD7. The steel is made in Zob-e-Ahan Isfahan factory and its porosities and inclusions results in the problem of rupturing during rolling process. To improve the quality of this steel, 2.4 mm diameter pure aluminum wires were injected in to the crystallizator at the rate of 2, 4, 6 or 8 m/min in certain periods and then sampling was done. The results indicated that much of the added aluminum changed to aluminum oxide slag, and the remaining part altered the chemical composition of the inclusions. Increased aluminum caused an increase in the activity of alumina and reduction in the activity of other oxides in the slag and existing inclusions in the melt. By increasing Al2O3 activity from 0.313 to 0.649, the Al2O3 formation and oxygen exclusion probability increased in the system. Scanning electron microscopy showed that without aluminium injection, most of inclusions were FeO-MnO type placed around existing porosities in the ingot. The optimum rate of aluminum injection was found to be 4 m/min.

  15. Effect of Stress Relief Annealing on Microstructure & Mechanical Properties of Welded Joints Between Low Alloy Carbon Steel and Stainless Steel

    Science.gov (United States)

    Nivas, R.; Das, G.; Das, S. K.; Mahato, B.; Kumar, S.; Sivaprasad, K.; Singh, P. K.; Ghosh, M.

    2017-01-01

    Two types of welded joints were prepared using low alloy carbon steel and austenitic stainless steel as base materials. In one variety, buttering material and weld metal were Inconel 82. In another type, buttering material and weld metal were Inconel 182. In case of Inconel 82, method of welding was GTAW. For Inconel 182, welding was done by SMAW technique. For one set of each joints after buttering, stress relief annealing was done at 923 K (650 °C) for 90 minutes before further joining with weld metal. Microstructural investigation and sub-size in situ tensile testing in scanning electron microscope were carried out for buttered-welded and buttered-stress relieved-welded specimens. Adjacent to fusion boundary, heat-affected zone of low alloy steel consisted of ferrite-pearlite phase combination. Immediately after fusion boundary in low alloy steel side, there was increase in matrix grain size. Same trend was observed in the region of austenitic stainless steel that was close to fusion boundary between weld metal-stainless steel. Close to interface between low alloy steel-buttering material, the region contained martensite, Type-I boundary and Type-II boundary. Peak hardness was obtained close to fusion boundary between low alloy steel and buttering material. In this respect, a minimum hardness was observed within buttering material. The peak hardness was shifted toward buttering material after stress relief annealing. During tensile testing no deformation occurred within low alloy steel and failure was completely through buttering material. Crack initiated near fusion boundary between low alloy steel-buttering material for welded specimens and the same shifted away from fusion boundary for stress relieved annealed specimens. This observation was at par with the characteristics of microhardness profile. In as welded condition, joints fabricated with Inconel 82 exhibited superior bond strength than the weld produced with Inconel 182. Stress relief annealing

  16. Development of Low and Middle Carbon Martensite Spring Steel with High Strength and Toughness for Automobile

    Institute of Scientific and Technical Information of China (English)

    Li Ye-sheng; Wu Zi-ping; Zhu Yin-lu; Chen Hui-huang

    2004-01-01

    The conventional middle and high carbon spring steels have some drawbacks in properties, production and application. In order to meet the demands of rapid development of automobile, a new low and middle carbon spring steel35Si2CrMnVB, C0.34, Sil.66, Mn0.80, Cr0.67, V0.13, B0.001, P0.011, S0.014 wt.%, has been developed. Comparison between the new spring steel 35Si2CrMnVB and the conventional spring steel 60Si2MnA, C0.61, Sil.75, Mn0.76, P0.021,S0.018 wt.%, shows that the new spring steel has not only high strength, good ductility, good comprehensive mechanical properties, but also low decarbonization tendency, sufficient hardenability and high elastic sag resistance, etc.. The microstructure change in quenched steel caused by the decreasing of carbon contents is detected through metallographic observation, the new low and middle carbon spring steel 35Si2CrMnVB after quenching is composed of almost lath martensite with high dislocation density and only a little martensite with twin structure. It is testified that to develop low carbon spring steel with more excellent properties for automobile is feasible.

  17. Recent Progress in High Strength Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    Zrník J.

    2006-01-01

    Full Text Available Advanced High Strength (AHS steels, among them especially Dual Phase (DP steels, Transformation Induced Plasticity (TRIP steels, Complex Phase (CP steels, Partially Martensite (PM steels, feature promising results in the field. Their extraordinary mechanical properties can be tailored and adjusted by alloying and processing. The introduction of steels with a microstructure consisting at least of two different components has led to the enlargement of the strength level without a deterioration of ductility. Furthermore, the development of ultra fine-grained AHS steels and their service performance are reviewed and new techniques are introduced. Various projects have been devoted to develop new materials for flat and long steel products for structural applications. The main stream line is High Strength, in order to match the weight lightening requirements that concern the whole class of load bearing structures and/or steel components and one of the most investigated topics is grain refinement.

  18. SURFACE ROUGHNESS AND CUTTING FORCES IN CRYOGENIC TURNING OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    T. C. YAP

    2015-07-01

    Full Text Available The effect of cryogenic liquid nitrogen on surface roughness, cutting forces, and friction coefficient of the machined surface when machining of carbon steel S45C in wet, dry and cryogenic condition was studied through experiments. The experimental results show that machining with liquid nitrogen increases the cutting forces, reduces the friction coefficient, and improves the chips produced. Beside this, conventional machining with cutting fluid is still the most suitable method to produce good surface in high speed machining of carbon steel S45C whereas dry machining produced best surface roughness in low speed machining. Cryogenic machining is not able to replace conventional cutting fluid in turning carbon steel.

  19. Local hardening evaluation of carbon steels by using frequency sweeping excitation and spectrogram method

    Science.gov (United States)

    Tsuchida, Yuji; Kudo, Yuki; Enokizono, Masato

    2017-02-01

    This paper presents our proposed frequency sweeping excitation and spectrogram method (FSES method) by a magnetic sensor for non-destructive testing of hardened low carbon steels. This method can evaluate the magnetic properties of low carbon steels which were changed after induction heating treatment. It was examined by our proposed method that the degrees of yield strength of low carbon steels were varied depending on hardened conditions. Moreover, it was made clear that the maximum magnetic field strength, Hmax, derived from the measured B-H loops was very sensitive to the hardening if the surface of the samples were flat.

  20. THE ELECTROCHEMICAL BEHAVIOR OF OCEANIC MICROBIOLOGICAL INFLUENCED CORROSION ON CARBON STEEL

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The corrosion behavior of carbon steel in the medium of marine microorganisms was investigated by electrochemical impedance spectra, polarization curves, and so on. Experimental results showed that the corrosion potential of carbon steel moved in a negative direction in the unpurified marine microorganism solution, and the polarization style of the cathodic process did not change. The electrochemical impedance spectra showed that the impedance value of the electrode decreased in the medium with bacteria, which indicated that the existence of microorganism could accelerate the corrosion progress of carbon steel.

  1. Creep testing and viscous behavior research on carbon constructional quality steel under high temperature

    Institute of Scientific and Technical Information of China (English)

    余敏; 罗迎社; 彭相华

    2008-01-01

    Creep tests under at a certain temperature and different stress levels were performed on two carbon constructional quality steels at a certain stress level and different temperatures,and their creep curves at high temperature were obtained based on analyzing the testing data.Taking 45 steel at a certain temperature and stress as the example,the integral creep constitutive equation and the differential stress-strain constitutive relationship were established based on the relevant rheological model,and the integral core function was also obtained.Simultaneously,the viscous coefficients denoting the viscous behavior in visco-plastic constitutive equation were determined by taking use of the creep testing data.Then the viscous coefficients of three carbon steels(20 steel,35 steel and 45 steel) were compared and analyzed.The results show that the viscosity is different due to different materials at the same temperature and stress.

  2. Enhancement of H_c2 in MgB2 Wires through Carbon Substitution

    Science.gov (United States)

    Finnemore, D. K.; Wilke, R. H. T.; Straszheim, W. E.; Sailsbury, H.; Bud'Ko, S. L.; Canfield, P. C.; Suplinskas, R. J.; Hannahs, S. T.

    2004-03-01

    A series of carbon substituted Mg(B_1-xC_x)2 wires were fabricated in a two step process by co-depositing carbon and boron on a tungsten filament using a CVD reaction. These starting fibers had nominal carbon concentrations of 0.5,1, and 2 percent as determined from the C to B ratio in the CVD gas stream. The conversion to Mg(B_1-xC_x)2 was carried out by heating the C-doped B fiber in a Mg vapor.[1] The temperature dependence of H_c2 was measured resistively in fields up to 33 T. Carbon doping results in relatively minor decrease in Tc from 39.2 to 36.2 K, while simultaneously increasing H_c2(0) from 16 to 33 T. We have shown carbon is an effective dopant for increasing H_c2 and our data suggest even higher critical fields can be achieved with nominal concentrations around 4-5 [1] P.C. Canfield, D. K. Finnemore, S.L. Bud'ko, J.E. Ostenson, G. Lapertot, C.E. Cunnigham, and C. Petrovic, Phys. Rev. Lett. 86, 2423 (2001).

  3. Defect Recovery in Severely Deformed Ferrite Lamellae During Annealing and Its Impact on the Softening of Cold-Drawn Pearlitic Steel Wires

    Science.gov (United States)

    Chen, Y. Z.; Csiszár, G.; Cizek, J.; Shi, X. H.; Borchers, C.; Li, Y. J.; Liu, F.; Kirchheim, R.

    2016-02-01

    Cold-drawn pearlitic steel wires with a drawing true strain of 3 were annealed at temperatures ( T ann) ranging from 423 K to 723 K (150 °C to 450 °C) with an interval of 50 K. Recovery of the lattice defects in the severely deformed ferrite lamellae were characterized by means of high-energy X-ray diffraction and positron annihilation techniques (including positron annihilation spectroscopy and coincidence Doppler broadening spectroscopy). Accordingly, the impact of defect recovery on the softening of the annealed wires was investigated. It is found that at low temperatures [ T ann ≤ 523 K (250 °C)], the recovery of the lattice defects in ferrite lamellae is dominated by the agglomeration and annihilation of vacancy clusters, while at T ann > 523 K (250 °C), the recovery process is controlled by the annihilation of dislocations. Further analyses on the softening of the annealed wires indicate that the evolutions of dislocation density and concentration of vacancy clusters, and the strain age hardening in ferrite lamellae play important roles in changing the strength of the wires. The strain aging hardening leads to a maximum strength at 473 K (150 °C). Above 523 K (250 °C), the annihilations of vacancy clusters and dislocations in ferrite lamellae cause a continuous softening of the wires, where the decrease in dislocation density plays a major role.

  4. 75 FR 64254 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil; Final Results of...

    Science.gov (United States)

    2010-10-19

    ... degassed, fully stabilized (commonly referred to as interstitial-free (IF)) steels, high strength low alloy... and nitrogen elements. HSLA steels are recognized as steels with micro- alloying levels of elements... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From...

  5. 78 FR 42039 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Science.gov (United States)

    2013-07-15

    ..., fully stabilized (commonly referred to as interstitial-free (``IF'')) steels, high strength low alloy... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels... stabilized; high strength low alloy; and the substrate for motor lamination steel may also enter under...

  6. 78 FR 64473 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final No...

    Science.gov (United States)

    2013-10-29

    ..., fully stabilized (commonly referred to as interstitial-free (``IF'')) steels, high strength low alloy... columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are recognized as steels... stabilized; high strength low alloy; and the substrate for motor lamination steel may also enter under...

  7. New low-carbon steel for hot, warm, or cold forging

    Energy Technology Data Exchange (ETDEWEB)

    Ollilainen, V.; Hocksell, E. [Imatra Steel Oy Ab, Imatra Steelworks (Finland)

    2000-05-01

    The development of a new high-strength steel started from the needs of cold forging and continued into hot- and warm-forging areas. The steel has a very low carbon content (<0.1% C) and chromium-boron alloying. Its hardening is simple: just water quenching without tempering. Hot forgings of this steel are directly quenched from forging temperature, resulting in process cost savings and weight reduction. (orig.)

  8. Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

    Directory of Open Access Journals (Sweden)

    Asghar Azizi

    2013-01-01

    Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

  9. Enhanced Electrical Conductivity in Extruded Single-Wall Carbon Nanotube Wires from Modified Coagulation Parameters and Mechanical Processing.

    Science.gov (United States)

    Bucossi, Andrew R; Cress, Cory D; Schauerman, Christopher M; Rossi, Jamie E; Puchades, Ivan; Landi, Brian J

    2015-12-16

    Single-wall carbon nanotubes (SWCNTs) synthesized via laser vaporization have been dispersed using chlorosulfonic acid (CSA) and extruded under varying coagulation conditions to fabricate multifunctional wires. The use of high purity SWCNT material based upon established purification methods yields wires with highly aligned nanoscale morphology and an over 4× improvement in electrical conductivity over as-produced SWCNT material. A series of eight liquids have been evaluated for use as a coagulant bath, and each coagulant yielded unique wire morphology based on its interaction with the SWCNT-CSA dispersion. In particular, dimethylacetamide as a coagulant bath is shown to fabricate highly uniform SWCNT wires, and acetone coagulant baths result in the highest specific conductivity and tensile strength. A 2× improvement in specific conductivity has been measured for SWCNT wires following tensioning induced both during extrusion via increased coagulant bath depth and during solvent evaporation via mechanical strain, over that of as-extruded wires from shallower coagulant baths. Overall, combination of the optimized coagulation parameters has yielded acid-doped wires with the highest reported room temperature electrical conductivities to date of 4.1-5.0 MS/m and tensile strengths of 210-250 MPa. Such improvements in bulk electrical conductivity can impact the adoption of metal-free, multifunctional SWCNT materials for advanced cabling architectures.

  10. CYCLIC RECRYSTALLIZATION OF FERRITE IN HOT-ROLLED LOW-CARBON SHEET STEEL WITH STRUCTURETEXTURAL HETEROGENEITY

    Directory of Open Access Journals (Sweden)

    A. M. Nesterenko

    2009-01-01

    Full Text Available It is determined that in the process of soaking at subcritical temperature 680 °C in hot-rolled rolling of low-carbon steel 08 ps recrystallization is developed with heterogeneous fu ll repeat change of the steel ferrite change by its section.

  11. 75 FR 69125 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

    Science.gov (United States)

    2010-11-10

    ... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China Determination... alloy steel standard, line, and pressure pipe (``seamless SLP pipe''), provided for in subheadings 7304... Charlotte R. Lane determines that the domestic seamless SLP pipe industry is materially injured by reason of...

  12. Corrosion Performance of Carbon Steel in Simulated Pore Solution in the Presence of Micelles

    NARCIS (Netherlands)

    Hu, J.; Koleva, D.A.; De Wit, J.H.W.; Kolev, H.; Van Breugel, K.

    2011-01-01

    This study presents the results on the investigation of the corrosion behavior of carbon steel in model alkaline medium in the presence of very low concentration of polymeric nanoaggregates [0.0024 wt % polyethylene oxide (PEO)113-b-PS70 micelles]. The steel electrodes were investigated in chloride

  13. Origin of abnormal formation of pearlite in medium-carbon steel under nonequilibrium conditions of heating

    Science.gov (United States)

    Mirzaev, D. A.; Yakovleva, I. L.; Tereshchenko, N. A.; Urtsev, V. N.; Degtyarev, V. N.; Shmakov, A. V.

    2016-06-01

    The structure and kinetics of the formation of austenite in medium-carbon steel during shortterm heating above the temperature Ac 1 followed by accelerated cooling are analyzed. It has been shown that the abnormal formation of pearlite in steel results from the concentrational and structural inhomogeneity of austenite, as well as the presence of carbide particles in ferrite areas.

  14. Solidification Structure of Low Carbon Steel Strips with Different Phosphorus Contents Produced by Strip Casting

    Institute of Scientific and Technical Information of China (English)

    Na LI; Zhenyu LIU; Yiqing QIU; Zhaosen LIN; Xianghua LIU; Guodong WANG

    2006-01-01

    In the present paper, low carbon steel strips with different phosphorus contents were produced using a twin roll strip casting process. The solidification structure was studied and its features were analyzed in detail. It was found that the strips possessed a fine microstructure compared with the mould cast steels. With increasing phosphorus content more ferrite has been formed with finer grains.

  15. 77 FR 21968 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Science.gov (United States)

    2012-04-12

    ... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... and alloy steel standard, line, and pressure pipe from the People's Republic of China. The period of... countervailing duty order on seamless carbon and alloy steel standard, line, and pressure pipe from the...

  16. 75 FR 16504 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-04-01

    ... existence and availability of substitute products; and the level of competition among the Domestic Like... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel...

  17. 75 FR 27297 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Final Results of Antidumping...

    Science.gov (United States)

    2010-05-14

    ...- degassed, fully stabilized (commonly referred to as interstitial-free ``IF'')) steels, high-strength low... to as columbium), or both, added to stabilize carbon and nitrogen elements. HSLA steels are... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of...

  18. 77 FR 21527 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Final...

    Science.gov (United States)

    2012-04-10

    ... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic... certain cut-to-length carbon-quality steel plate products from the Republic of Korea. The review covers...-Quality Steel Plate Products From the Republic of Korea: Preliminary Results of Antidumping Duty...

  19. 75 FR 47777 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Final Results of...

    Science.gov (United States)

    2010-08-09

    ... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Final...-quality steel plate products from Italy. The review covers one manufacturer/exporter, Evraz Palini Bertoli... certain cut-to-length carbon-quality steel plate products (CTL plate) from Italy. See Certain Cut-to...

  20. 78 FR 29113 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Final...

    Science.gov (United States)

    2013-05-17

    ... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic... order on certain cut-to-length carbon-quality steel plate products from the Republic of Korea. For these...-quality steel plate products from the Republic of Korea (Korea).\\1\\ The period of review is February 1...

  1. Carbonation of steel slag for CO2 sequestration: Leaching of products and reaction mechanisms

    NARCIS (Netherlands)

    Huijgen, W.J.J.; Comans, R.N.J.

    2006-01-01

    Carbonation of industrial alkaline residues can be used as a CO2 sequestration technology to reduce carbon dioxide emissions. In this study, steel slag samples were carbonated to a varying extent. Leaching experiments and geochemical modeling were used to identify solubility-controlling processes of

  2. The metal-tool contact friction at the ultrasonic vibration drawing of ball-bearing steel wires

    Directory of Open Access Journals (Sweden)

    Susan, Mihai

    1999-12-01

    Full Text Available The friction reversion mechanism during the ultrasonic vibration drawing (UVD of wires has been detailed for the case when the die is located at the oscillation maxima of the waves and actuated parallel to the friction force direction. The decrease of the drawing force for the UVD technology as compared to classical drawing has been explained by means of the intermittent contact in the metal-die forming area. A relationship has been derived for the UVD friction coefficient, μUS that allowed the analytical determination of the drawing force. In the case of the Romanian RUL 1V (AISI 52100 ball bearing steel wires, a good agreement has been found between the analytical and the experimental values of the drawing forces that have decreased, as compared to classical drawing, by more than 5 % for drawing rates lower than 0.66m/s.

    Se hace un análisis pormenorizado del mecanismo de reversión de la fricción al estirado por vibraciones ultrasonoras (EVU de los alambres, para el caso en que la trefiladora está ubicada en los máximos de oscilación de las ondas y activada paralelamente a la dirección de estirado. La disminución de la fuerza de estirado para la tecnología EVU en comparación con el estirado clásico, se ha explicado a través del contacto intermitente en el área de deformación metal-herramienta. Se halló una relación para el coeficiente de fricción EVU, μUS que permitió la determinación analítica de la fuerza de estirado. En el caso de los alambres de acero rumano de rodamientos RUL 1V (AISI 52100 se encontró una justa concordancia entre los valores analítico y experimental de la fuerza de estirado que, en comparación con los de estirado clásico, se encontraron disminuidos en más de un 5 % para velocidades de estirado menores de 0,66m/s.

  3. Microbial methane production associated with carbon steel corrosion in a Nigerian oil field

    Directory of Open Access Journals (Sweden)

    Jaspreet eMand

    2016-01-01

    Full Text Available Microbially influenced corrosion (MIC in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC.

  4. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field.

    Science.gov (United States)

    Mand, Jaspreet; Park, Hyung S; Okoro, Chuma; Lomans, Bart P; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2015-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC.

  5. Development of LX70 Wire Rod for Steel Cord%钢帘线用LX70盘条的研制

    Institute of Scientific and Technical Information of China (English)

    曹树卫; 康永林; 王新江

    2011-01-01

    对安阳钢铁集团有限责任公司钢帘线用LX70盘条的研制与开发过程、帘线钢冶炼连铸工艺和轧制工艺、帘线钢中夹杂物的控制及钢帘线应用情况等进行了研究和分析。结果表明:帘线钢中夹杂物的控制、良好的铸坯凝固组织、高比率的索氏体金相组织是保证高质量帘线钢盘条的重要因素;LX70盘条拉拔性能优良稳定,捻制过程满足子午线轮胎用钢帘线合股要求,总满轮率达到国内同类型产品先进水平,完全满足钢帘线用户的使用要求。%The research and development process of wire rod for steel cord,the refining-continuous casting process and strip rolling process of steel cord,the control of the inclusions and the trial-manufacture situation in steel in particular of Anyang Iron and Steel Group Co.,Ltd.were introduced.Trail-manufacture result illustrates: inclusions control in steel cord,well strand solidification structure,high ratio sorbitic metallographic structure are key factors of high quality rod for steel cord.The drawing performance of LX70 of Angang is well and stable,twisting process satisfies meridian tyre for steel cord stranding requirement,the total full round of rate reaches advanced level of domestic products with the same type,completely satisfies the use requirement of the user of steel cord.

  6. 77 FR 20782 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Preliminary Results of Antidumping...

    Science.gov (United States)

    2012-04-06

    ... Determination of Sales at Less Than Fair Value: Certain Cut-to-Length Carbon Steel Plate from South Africa, 62... increased Saha Thai's reported painting labor costs to reflect the higher of transfer or market prices in...

  7. Polysaccharide from Plantago as a green corrosion inhibitor for carbon steel in 1M HCl solution.

    Science.gov (United States)

    Mobin, Mohammad; Rizvi, Marziya

    2017-03-15

    Polysaccharide from Plantago ovata was investigated for its inhibition characteristics for carbon steel corrosion in 1M HCl. The mucilage of the Plantago is comprised of a highly branched polysaccharide, arabinosyl (galaturonic acid) rhamnosylxylan (AX), which is mainly responsible for the corrosion inhibition of the carbon steel. The techniques that were used to assess the inhibition and adsorption properties of the AX in the acid solution are gravimetric method, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), atomic force microscopy (AFM), UV-vis spectroscopy and FTIR. Thermodynamic and activation parameters revealed that the spontaneous adsorption of AX on carbon steel was mixed type and predominantly chemical in nature. Quantum chemical analysis supports the proposed mechanism of inhibition. AX from Plantago could serve as a green corrosion inhibitor for the carbon steel in hydrochloric medium with good inhibition efficiency but low risk of environmental pollution.

  8. APPLICATION OF BARIUMSTRONTIUM CARBONATES FOR PROCESSING OF CREEP-RESISTING STEELS

    Directory of Open Access Journals (Sweden)

    A. P. Bezhok

    2011-01-01

    Full Text Available The results of researches on influence of bariumstrontium carbonates on structure, mechanical and foundry properties of heat resisting chrome-nickel steels of austenitic type are given.

  9. Raman spectroscopy as a tool to investigate the structure and electronic properties of carbon-atom wires

    Directory of Open Access Journals (Sweden)

    Alberto Milani

    2015-02-01

    Full Text Available Graphene, nanotubes and other carbon nanostructures have shown potential as candidates for advanced technological applications due to the different coordination of carbon atoms and to the possibility of π-conjugation. In this context, atomic-scale wires comprised of sp-hybridized carbon atoms represent ideal 1D systems to potentially downscale devices to the atomic level. Carbon-atom wires (CAWs can be arranged in two possible structures: a sequence of double bonds (cumulenes, resulting in a 1D metal, or an alternating sequence of single–triple bonds (polyynes, expected to show semiconducting properties. The electronic and optical properties of CAWs can be finely tuned by controlling the wire length (i.e., the number of carbon atoms and the type of termination (e.g., atom, molecular group or nanostructure. Although linear, sp-hybridized carbon systems are still considered elusive and unstable materials, a number of nanostructures consisting of sp-carbon wires have been produced and characterized to date. In this short review, we present the main CAW synthesis techniques and stabilization strategies and we discuss the current status of the understanding of their structural, electronic and vibrational properties with particular attention to how these properties are related to one another. We focus on the use of vibrational spectroscopy to provide information on the structural and electronic properties of the system (e.g., determination of wire length. Moreover, by employing Raman spectroscopy and surface enhanced Raman scattering in combination with the support of first principles calculations, we show that a detailed understanding of the charge transfer between CAWs and metal nanoparticles may open the possibility to tune the electronic structure from alternating to equalized bonds.

  10. Nanosized MX Precipitates in Ultra-Low-Carbon Ferritic/Martensitic Heat-Resistant Steels

    Science.gov (United States)

    Yin, Feng-Shi; Jung, Woo-Sang

    2009-02-01

    Nanosized MX precipitates in ultra-low-carbon ferritic/martensitic heat-resistant 9Cr-W-Mo-VNbTiN steels were characterized by transmission electron microscope (TEM) using carbon film replicas. The steels were prepared by vacuum induction melting followed by hot forging and rolling into plates. The plates were normalized at 1100 °C for 1 hour, cooled in air, and tempered at 700 °C for 1 hour. The results show that bimodal nanosized MX precipitates distribute densely and homogeneously in the matrix within martensitic lath after normalizing-and-tempering heat treatment. The larger nanosized MX precipitates with the size of 30 to 50 nm are rich in Nb, while the smaller ones with the size of about 10 nm contain less Nb but more V. Small addition of Ti causes an increase in the number of the larger nanosized MX precipitates. The total number density of the nanosized MX precipitates in the ultra-low-carbon ferritic/martensitic steels is measured to be over 300/ μm2, much higher than that in conventional ferritic/martensitic steels. Short-term creep test results show that the ultra-low-carbon ferritic/martensitic steels with high dense nanosized MX precipitates have much higher creep rupture strength than conventional ASME-P92 steel. The strength degradation of the ultra-low-carbon ferritic/martensitic heat-resistant steels during creep is also discussed in this article.

  11. APPLICATION OF THE X-RAY STRUCTURE ANALYSIS FOR IMPROVEMENT OF TECHNOLOGICAL PROCES- SES OF WIRE PRODUCTION AT BMZ

    Directory of Open Access Journals (Sweden)

    D. V. Kuznetsov

    2012-01-01

    Full Text Available The X-ray diffraction methods of qualitative and quantative analysis of phase composition of the brass coating, scale on the surface of brass wire, rod, patented wire, methods of determining the characteristics of the microstrains the lattice ferritic matrix pearlitic high-carbon steel, are explored.

  12. Hybrid use of steel and carbon-fiber reinforced concrete for monitoring of crack behavior

    OpenAIRE

    Ding, Yining; Han, Z; Zhang, Y; Azevedo, Cecília Maria

    2012-01-01

    In order to study the damage after concrete cracking, the influence of the combined use of steel fiber and carbon fiber on the conductivity and crack resistance of concrete beam under flexural loading were investigated. Carbon fiber and steel fiber were added as diphasic conductive materials to produce the electric conductive and ductile concrete. This paper reports the experimental and analytical work associated with establishing the crack width in relation to the fractional c...

  13. ENERGY-SAVING TECHNOLOGY OF SORBITIZING OF HIGH CARBON ROLLED WIRE IN PRODUCTION LINE OF THE MILL 150 OF ОАО «BMZ» – MANAGEMENT COMPANY OF HOLDING «BMK»

    Directory of Open Access Journals (Sweden)

    E. A. Peretyagina

    2013-01-01

    Full Text Available Peculiarities of structure formation of steel 80K after austenization with the subsequent cooling with speed ~15 °С/sec within 1-20 seconds and with final cooling in water are studied. The scientifically reasonable energy saving models of a sorbitizing of high-carbon wire rood, which allow to lower energy consumption while maintaining the pace of productions and provision o of the necessary quality and process performance are developed and implemented on the mill 150 OJSC «BSW – MHC «BMC».

  14. Microstructure and Mechanical Properties of a Dissimilar Friction Stir Weld between Austenitic Stainless Steel and Low Carbon Steel

    Institute of Scientific and Technical Information of China (English)

    M.Jafarzadegan; A.Abdollah-zadeh; A.H.Feng; T.Saeid; J.Shen; H.Assadi

    2013-01-01

    Dissimilar fusion welding of austenitic stainless steels to carbon steels has some metallurgical and technical problems.It was suggested that the solid-state nature of friction stir welding (FSW) can overcome these problems and produce a sound weld with reliable mechanical properties.In this study,plates of 304 stainless steel and st37 steel were welded together by FSW at tool rotational speed of 600 r/min and welding speed of 50 mm/min.In the stir zone (SZ) of 304 stainless steel,the results showed a refined grain structure with some features of metadynamic recrystallization.In the SZ of st37 steel,the hot deformation of material in the austenite region produced small austenite grains.These grains transformed to fine ferrite and pearlite by cooling the material after FSW.The production of fine grains increased the hardness and tensile strength in the SZ of both sides with respect to their base metals (BMs).

  15. Prediction of Hot Ductility of Low-Carbon Steels Based on BP Network

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The purpose of the research is to obtain an effective method to predict the hot ductility of low-carbon steels, which will be a re ference to evaluate the crack sensitivity of steels. Several sub-netwo rks modeled from BP network were constructed for different temperature use, and the measured reduction of area (AR) of 12 kinds of low-carbo n steels under the temperature of 600 to 1000℃ were processed as trai ning samples. The result of software simulation shows that the model e stablished is relatively effective for predicting the hot ductility of steels.

  16. Corrosion by concentrated sulfuric acid in carbon steel pipes and tanks: state of the art

    Energy Technology Data Exchange (ETDEWEB)

    Panossian, Zehbour; Almeida, Neusvaldo Lira de; Sousa, Raquel Maria Ferreira de [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil); Pimenta, Gutemberg de Souza [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas e Desenvolvimento (CENPES); Marques, Leandro Bordalo Schmidt [PETROBRAS Engenharia, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    PETROBRAS, allied to the policy of reduction of emission of pollutants, has been adjusting the processes of the new refineries to obtain products with lower sulfur content. Thus, the sulfur dioxide, extracted from the process gases of a new refinery to be built in the Northeast, will be used to produce sulfuric acid with concentration between (94-96) %. This acid will be stored in carbon steel tanks and transported through a buried 8-km carbon steel pipe from the refinery to a pier, where it will be loaded onto ships and sent to the consumer markets. Therefore, the corrosion resistance of carbon steel by concentrated acid will become a great concern for the mentioned storage and transportation. When the carbon steel comes into contact with concentrated sulfuric acid, there is an immediate acid attack with the formation of hydrogen gas and ferrous ions which, in turn, forms a protective layer of FeSO{sub 4} on the metallic surface. The durability of the tanks and pipes made of carbon steel will depend on the preservation of this protective layer. This work presents a review of the carbon steel corrosion in concentrated sulfuric acid and discusses the preventive methods against this corrosion, including anodic protection. (author)

  17. Determination of free nitrogen in carbon steels by inert gas fusion method

    Science.gov (United States)

    Tabakov, Ya. I.; Grigorovich, K. V.; Mansurova, E. R.

    2016-07-01

    The possibility to use hot extraction (thermal extraction in a carrier-gas flow) for fractional analysis of nitrogen in carbon steels is shown for cord and reinforcing-bar steels. A rapid procedure is developed for an analysis of free nitrogen in carbon steels. The validity of the analytical procedure is confirmed by high-temperature hydrogen extraction. The data obtained by the two methods correlate well with each other. A sample preparation procedure is developed for the determination of the content of dissolved nitrogen.

  18. Effect of Cr, Mo and W on the Microstructure of Al Hot Dipped Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Trung, Trinh Van [School of Materials Science and Engineering, Hanoi University of Science and Technology, Hanoi (Viet Nam); Kim, Min Jung; Park, Soon Yong; Vadav, Poonam; Abro, Muhammad Ali; Lee, Dong Bok [School of Advanced Materials Science and Engineering, Sungkyunkwan University, Suwon (Korea, Republic of)

    2014-02-15

    A low carbon steel, Fe-2.25%Cr steel (ASTM T22), and Fe-2.25%Cr-1.6%W steel (ASTM T23) were aluminized by hot dipping into molten Al baths. After hot-dipping, a thin Al-rich topcoat and a thick alloy layer formed on the surface. The topcoat consisted primarily of a thin Al layer that contained a small amount of Fe, whereas the alloy layer consisted of Al-Fe intermetallics such as Al{sub 5}Fe{sub 2} and AlFe. Cr, Mo, and W in T22 and T23 steels reduced the thickness of the topcoat and the alloy layer, and flattened the reaction front of the aluminized layer, when compared to the low carbon steel.

  19. The effect of carbon content on the structure-property of HSLA-100 steels

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, C.I.; Mujahid, M.; DeArdo, A.J. [Univ. of Pittsburgh, PA (United States). Basic Metals Processing Research Inst.

    1995-12-31

    A major attraction of modern structural steels is their ability to offer a reduction in fabrication costs without compromising the quality and performance of the structure. For example, the relatively new family of high strength low alloy (HSLA-100) steels with copper additions features a reduction in the carbon content which leads to subsequent improvements in toughness and weldability. The strength in these steels is derived from a highly dislocated aged martensite and the precipitation of Cu particles which retards the softening associated during the aging process. Formation of austenite is also observed during aging around 640 C which is indicative of the low Ac{sub 1} temperature for this kind of steel composition. The purpose of this paper was to study the effect of carbon content on the structure-property relation of HSLA-100 steels.

  20. Microstructure and properties of pure iron/copper composite cladding layers on carbon steel

    Science.gov (United States)

    Wan, Long; Huang, Yong-xian; Lü, Shi-xiong; Huang, Ti-fang; Lü, Zong-liang

    2016-08-01

    In the present study, pure iron/copper composite metal cladding was deposited onto carbon steel by tungsten inert gas welding. The study focused on interfacial morphological, microstructural, and mechanical analyses of the composite cladding layers. Iron liquid-solid-phase zones were formed at copper/steel and iron interfaces because of the melting of the steel substrate and iron. Iron concentrated in the copper cladding layer was observed to exhibit belt, globule, and dendrite morphologies. The appearance of iron-rich globules indicated the occurrence of liquid phase separation (LPS) prior to solidification, and iron-rich dendrites crystallized without the occurrence of LPS. The maximum microhardness of the iron/steel interface was lower than that of the copper/steel interface because of the diffusion of elemental carbon. All samples fractured in the cladding layers. Because of a relatively lower strength of the copper layer, a short plateau region appeared when shear movement was from copper to iron.

  1. Highly dense and perfectly aligned single-walled carbon nanotubes fabricated by diamond wire drawing dies.

    Science.gov (United States)

    Liu, Guangtong; Zhao, Yuanchun; Deng, Ke; Liu, Zheng; Chu, Weiguo; Chen, Jingran; Yang, Yanlian; Zheng, Kaihong; Huang, Haibo; Ma, Wenjun; Song, Li; Yang, Haifang; Gu, Changzhi; Rao, Guanghui; Wang, Chen; Xie, Sishen; Sun, Lianfeng

    2008-04-01

    We have developed a low-cost and effective method to align single-walled carbon nanotubes (SWNTs) using a series of diamond wire drawing dies. The obtained SWNTs are highly dense and perfectly aligned. X-ray diffraction (XRD) indicates that the highly dense and perfectly aligned SWNTs (HDPA-SWNTs) form a two-dimensional triangular lattice with a lattice constant of 19.62 A. We observe a sharp (002) reflection in the XRD pattern, which should be ascribed to an intertube spacing 3.39 A of adjacent SWNTs. Raman spectra reveal that the radical breath mode (RBM) of SWNTs with larger diameter in the HDPA-SWNTs is suppressed compared with that of as-grown SWNTs. The HDPA-SWNTs have a large density, approximately 1.09 g/cm 3, and a low resistivity, approximately 2 m Omega cm, at room temperature, as well as a large response to light illumination.

  2. Electrochemical behavior of adrenaline at the carbon atom wire modified electrode

    Energy Technology Data Exchange (ETDEWEB)

    Xue Kuanhong [Chemistry Department, Nanjing Normal University, Jiangsu Engineering Research Center for Bio-medical Function Materials, 122 NingHai Road, Nanjing, JiangSu 210097 (China)], E-mail: khxue@njnu.edu.cn; Liu Jiamei [Chemistry Department, Nanjing Normal University, Jiangsu Engineering Research Center for Bio-medical Function Materials, 122 NingHai Road, Nanjing, JiangSu 210097 (China); Wei Ribing [Chemistry Department, Nanjing Normal University, Jiangsu Engineering Research Center for Bio-medical Function Materials, 122 NingHai Road, Nanjing, JiangSu 210097 (China); Chen Shaopeng [Chemistry Department, Nanjing Normal University, Jiangsu Engineering Research Center for Bio-medical Function Materials, 122 NingHai Road, Nanjing, JiangSu 210097 (China)

    2006-09-11

    Electrochemical behavior of adrenaline at an electrode modified by carbon atom wires (CAWs), a new material, was investigated by cyclic voltammetry combined with UV-vis spectrometry, and forced convection method. As to the electrochemical response of redox of adrenaline/adrenalinequinone couple in 0.50 M H{sub 2}SO{sub 4}, at a nitric acid treated CAW modified electrode, the anodic and cathodic peak potentials E {sub pa} and E {sub pc} shifted by 87 mV negatively and 139 mV in the positive direction, respectively, and standard heterogeneous rate constant k {sup 0} increased by 16 times compared to the corresponding bare electrode, indicating the extraordinary activity of CAWs in electrocatalysis for the process.

  3. The structural dependence of work hardening in low carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, P.E.

    1991-12-01

    The influence of the dislocation cell structure on the work hardening behavior of low carbon steel sheets was investigated. Specimens were prestrained at low temperature to suppress cell formation and their subsequent behavior was compared with results of isothermal reference tests. It was found that the extent of cell development has little or no influence on the plastic behavior at room temperature and below. Interrupted temperature, tensile-shear tests demonstrated further that the transient behavior induced by loading path changes is also not strongly associated with the cell walls. In-situ straining studies indicate that the factor controlling the flow stress at room temperature is the limited mobility of screw dislocations moving the cell interiors, and not dislocation interactions with the cell walls. The unique properties of a/2<111> screw dislocations are known to dominate low temperature deformation behavior in bcc metals. The current work indicates that these dislocations may still control the flow stress at intermediate temperatures, even in the presence of a developed cell structure.

  4. Inhibition of carbon steel corrosion by 11-aminoundecanoic acid

    Directory of Open Access Journals (Sweden)

    Saad Ghareba

    2015-12-01

    Full Text Available The current study reports results on the investigation of the possibility of using 11-aminoundecanoic acid (AA as an inhibitor of general corrosion of carbon steel (CS in HCl under a range of experimental conditions: inhibitor concentration, exposure time, electrolyte temperature and pH and CS surface roughness. It was found that AA acts as a mixed-type inhibitor, yielding maximum inhibition efficiency of 97 %. The adsorption of AA onto the CS surface was described by the Langmuir adsorption isotherm. The corresponding apparent Gibbs free energy of AA adsorption on CS at 295 K was calculated to be −30.2 kJ mol–1. The adsorption process was found to be driven by a positive change in entropy of the system. PM-IRRAS measurements revealed that the adsorbed AA layer is amorphous, which can be attributed to the repulsion between the neighboring positively charged amine groups and a high heterogeneity of the CS surface. It was also found that the AA provides very good corrosion protection of CS of various surface roughness, and over a prolonged time.

  5. Parameters Optimization of Low Carbon Low Alloy Steel Annealing Process

    Institute of Scientific and Technical Information of China (English)

    Maoyu ZHAO; Qianwang CHEN

    2013-01-01

    A suitable match of annealing process parameters is critical for obtaining the fine microstructure of material.Low carbon low alloy steel (20CrMnTi) was heated for various durations near Ac temperature to obtain fine pearlite and ferrite grains.Annealing temperature and time were used as independent variables,and material property data were acquired by orthogonal experiment design under intercritical process followed by subcritical annealing process (IPSAP).The weights of plasticity (hardness,yield strength,section shrinkage and elongation) of annealed material were calculated by analytic hierarchy process,and then the process parameters were optimized by the grey theory system.The results observed by SEM images show that microstructure of optimization annealing material are consisted of smaller lamellar pearlites (ferrite-cementite)and refining ferrites which distribute uniformly.Morphologies on tension fracture surface of optimized annealing material indicate that the numbers of dimple fracture show more finer toughness obviously comparing with other annealing materials.Moreover,the yield strength value of optimization annealing material decreases apparently by tensile test.Thus,the new optimized strategy is accurate and feasible.

  6. Intragranular ferrite morphologies in medium carbon vanadium-microalloyed steel

    Directory of Open Access Journals (Sweden)

    Fadel A.

    2013-01-01

    Full Text Available The aim of this work was to determine TTT diagram of medium carbon V-N micro-alloyed steel with emphasis on the development of intragranular ferrite morphologies. The isothermal treatment was carried out at 350, 400, 450, 500, 550 and 600°C. These treatments were interrupted at different times in order to analyze the evolution of the microstructure. Metallographic evaluation was done using optical and scanning electron microscopy (SEM. The results show that at high temperatures (≥ 500°C polygonal intragranulary nucleated ferrite idiomorphs, combined with grain boundary ferrite and pearlite were produced and followed by an incomplete transformation phenomenon. At intermediate temperatures (450, 500°C an interloced acicular ferrite (AF microstructure is produced, and at low temperatures (400, 350°C the sheave of parallel acicular ferrite plates, similar to bainitic sheaves but intragranularly nucleated were observed. In addition to sheaf type acicular ferrite, the grain boundary nucleated bainitic sheaves are observed. [Projekat Ministartsva nauke Republike Srbije, br. OI174004

  7. Elucidation of mechanism wear carbon steel with structure of martensite

    Directory of Open Access Journals (Sweden)

    I. A. Vakulenko

    2013-04-01

    Full Text Available Purpose. The purpose of the paper is an estimation of degree of metal hardness change for the railway wheel with martensite structure during rolling. Methodology. As strength characteristic the Rockwell hardness is used. Wear tests were conducted in the conditions of normal loading with (10% and without sliding on the test equipment SMTs-2. Parameters of the fine crystalline structure (tetragonality degree of the crystalline grid, dislocation density, scale of coherent scattering regions, and disturbance value of the crystalline grid of second kind are determined by the methods of X-ray structural analysis. Findings. During operation of the railway wheels with different strength level, origin of defects on the wheel thread is caused by simultaneous action of both the friction forces and the cyclically changing loadings. Considering that formation of damage centers is largely determined by the state of metal volumes near the wheel thread, one should expect the differences in friction processes development at high contact stress for the wheels with different strength level and structural state. Originality. During the wear tests softening effect of carbon steel with martensite quenching structure is obtained. Softening effect equaled 3.5–7% from the level of quenched metal hardness. The softening effect is accompanied by the reduction of tetragonality degree of the crystalline structure of martensite, reduction of coherent scattering regions, dislocation density increase and crystalline grid disturbance of the second kind. Practical value. The results point out the necessity for further studies to clarify the resulted softening effect mechanism.

  8. Optimization of fatigue damage indication in ferromagnetic low carbon steel

    Science.gov (United States)

    Tomáš, Ivan; Kovářík, Ondřej; Kadlecová, Jana; Vértesy, Gábor

    2015-09-01

    Fatigue damage was investigated by the method of magnetic adaptive testing (MAT), which is based on the systematic measurement and evaluation of minor magnetic hysteresis loops. A large number of magnetic measurements were performed on a single reference series of low carbon steel flat samples, which were fatigued by cyclic bending in an identical way, up to an increasing level of fatigue damage. The measurements of the magnetic properties of these samples were repeated under varied conditions, including speed of magnetization of the samples, sample temperature during the measurement, choice of the evaluated signal, frequency of the voltage sampling, and range of the applied amplitudes of the magnetizing field/current. Special attention was turned to the influence of the thickness of the non-ferromagnetic spacers positioned between the surface of the samples and the flat fronts of the attached magnetizing yokes. On one hand, the spacers decrease the values of the induced signal and its derivatives, but on the other hand they substantially increase the reproducibility of the measurement and positively influence the shapes of the resulting degradation curves. Optimum conditions for the magnetic measurement of the fatigue damage were searched, found, and recommended. The results indicate the reliable applicability of MAT to detect early stages of the material fatigue, and to predict its residual lifetime.

  9. Causes and prevention of corrosion in carbon steel natural gas coolers

    Energy Technology Data Exchange (ETDEWEB)

    Kotwica, D.J.; Minevski, L. [BetzDearborn, The Woodlands, TX (United States)

    1998-12-31

    Two case histories in which high pressure natural gas coolers had failed due to the presence of carbon dioxide are reviewed. CO{sub 2} along with CO and H{sub 2}S are acid gases usually present in natural gas feeds. Carbonic acid can form in aqueous condensate, lowering the pH and locally corroding mild steel tube metal. Stress corrosion cracking (SCC) can occur in tubing containing residual tensile stresses from welding or manufacturing. Bicarbonates and carbonates concentrated in condensate from CO{sub 2} and CO present in natural gas are required to produce SCC. Cathodic depolarizers such as oxygen in conjunction with the presence of carbonic acid will increase the corrosion rate of mild steel. Oxygen also increases the susceptibility of mild steel to carbonate SCC.

  10. Dilatometric investigations of phase transformations at heating and cooling of hardened, unalloyed, high-carbon steels

    Directory of Open Access Journals (Sweden)

    J. Pacyna

    2011-05-01

    Full Text Available Purpose: The reason for writing this paper was to describe the kinetics of phase transformations during continuous heating from hardened state and subsequent cooling of unalloyed high carbon steel.Design/methodology/approach: Dilatometric investigations were performed using a DT 1000 dilatometer of a French company Adamel. Samples after quenching and quenching and sub-quenching in liquid nitrogen (-196 °C were heated up 700 °C at the rate of 0.05 °C/s and subsequent cooled to room temperature at the rate of 0.05 °C/s.Findings: Regardless of heating the hardened high-carbon steel to 700 °C, a small fraction of the retained austenite remained in its structure, and was changing into fresh martensite only during cooling in the temperature range: 280°C-170°C.Research limitations/implications: Schematic presentation of the differential curve of tempering of the hardened high-carbon, unalloyed steel illustrating the phase transformations occurring during heating from hardened state.Practical implications: An observation, that a small fraction of the retained austenite remained in the structure of tempered high-carbon steel, indicates that even unalloyed steel should be tempered two times.Originality/value: Detailed descriptions of kinetics phase transformations during heating from hardened state of unalloyed high carbon steel.

  11. Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

    Science.gov (United States)

    Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

    2013-03-01

    Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

  12. The possibility of tribopair lifetime extending by welding of quenched and tempered stainless steel with quenched and tempered carbon steel

    Directory of Open Access Journals (Sweden)

    V. Marušić

    2015-04-01

    Full Text Available In the conditions of tribocorrosion wear, extending of parts lifetime could be achieved by using stainless steel,which is hardened to sufficiently high hardness. In the tribosystem bolt/ bushing shell/link plate of the bucket elevator transporter conveyor machine, the previously quenched and tempered martensitic stainless steel for bolts is hardened at ≈47 HRC and welded with the quenched and tempered high yield carbon steel for bolts. Additional material, based on Cr-Ni-Mo (18/8/6 is used. The microstructure and hardness of welded samples are tested. On the tensile tester, resistance of the welded joint is tested with a simulated experiment. Dimensional control of worn tribosystem elements was performed after six months of service.

  13. 77 FR 43806 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Science.gov (United States)

    2012-07-26

    ... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... Department) initiated an administrative review of the antidumping duty order on seamless carbon and alloy... carbon and alloy steel standard, line, and pressure pipe from the People's Republic of China covering...

  14. 77 FR 58512 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2012-09-21

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... conducting an administrative review of the countervailing duty (CVD) order on corrosion-resistant carbon... Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Notice of Extension of...

  15. 76 FR 54209 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2011-08-31

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... conducting an administrative review of the countervailing duty (CVD) order on corrosion-resistant carbon... CORE from Korea with regard to Dongbu and POSCO. See Corrosion-Resistant Carbon Steel Flat Products...

  16. Discussion on Ways to Improve Performance of Spring Steel Wire%弹簧钢丝性能改善方法探讨

    Institute of Scientific and Technical Information of China (English)

    葛志宏; 邓静

    2012-01-01

    对常用弹簧钢丝性能改善方法进行了综述,并针对大应力、苛刻工况下的弹簧钢丝,为提高其抗拉强度、疲劳寿命和抗松弛性能,提出了改善思路.%The way to improve the performance of spring steel wire was summarized. And according to the large stress and rigor condition, in order to improve its anti-tensile stress, anti-fatigue life and performance of anti-relaxation, the improving ideas were put forward.

  17. Research on Welding Methods for 65Mn Spring Steel Wire%65Mn弹簧钢丝焊接方法的研究

    Institute of Scientific and Technical Information of China (English)

    郭涛; 范宇洪; 沙琳

    2012-01-01

    The welding test of 65Mn steel wire (φ0.7mm)was carried out by Argo tungsten-arc welding. The optimal welding current and process parameters of heat treatment were obtained, and the requirements of strength, elasticity and anti-fatigue were achieved.%采用钨极氩弧焊方法对φ0.7 mm的65Mn钢丝进行了焊接试验研究,获得了最佳焊接电流及热处理工艺参数,达到了强度、弹性及抗疲劳性能的要求.

  18. 65钢扁钢丝开裂原因分析%Reason Analysis on Micro-cracks in Flat Wire of 65 Steel

    Institute of Scientific and Technical Information of China (English)

    王明娣

    2011-01-01

    通过扫描电镜、光学显微镜等研究了65钢在制成刹车线套管时出现毛刺、边部开裂等问题.结果表明:线材在市场存放不良和钢材纯净度不足是导致扁丝开裂的主要原因,并提出了相应的措施以解决65扁钢丝开裂问题.%The problem of burr, edge cracking about brake line mack of 65 steel was studied by SEM, OM and other experimental methods. The results show thai the main reason for cracking is insufficient purity of the 65 steel and poor condition of storage, and then the measures to solve the cracking problem of flat wire 65 are put forward.

  19. Development of Centrifugal Cast High Speed Steel Roll with High Wear Resistance for Pre-Finishing Stands of a Hot Rod-Wire Mill

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhi-qiang; FENG Xi-lan; FU Han-guang; SHA Quan-you

    2004-01-01

    The present study aims at developing high speed steel ( HSS ) as roll materials to replace traditional roll materials such as the alloy cast iron and powder metallurgical (PM) hard alloy, because lowcost alley cast iron rolls have poor wear resistance and the cost of high-quality PM hard alloy rolls is too high to be accepted by some users. By means of a centrifugal casting method, HSS rolls with excellent wear resistance have been developed. Its hardness is 65 ~ 67HRC, and its variation is smaller than 2HRC ; its impact toughness excels 15J/cm2. Using pre-finishing stands of a high-speed hot wire-rod rolling mill, the wear raze of HSS rolls per one thousand ton of steel is 0. 25mm. However, the manufacturing burden of HSS rolls is obviously lower than that of PM hard alloy rolls; it is only 30% of that of PM hard alloy rolls.

  20. Effect of Mo Content on Microstructure and Property of Low-Carbon Bainitic Steels

    Directory of Open Access Journals (Sweden)

    Haijiang Hu

    2016-07-01

    Full Text Available In this work, three low-carbon bainitic steels, with different Mo contents, were designed to investigate the effects of Mo addition on microstructure and mechanical properties. Two-step cooling, i.e., initial accelerated cooling and subsequent slow cooling, was used to obtain the desired bainite microstructure. The results show that the product of strength and elongation first increases and then shows no significant change with increasing Mo. Compared with Mo-free steel, bainite in the Mo-containing steel tends to have a lath-like morphology due to a decrease in the bainitic transformation temperature. More martensite transformation occurs with the increasing Mo, resulting in greater hardness of the steel. Both the strength and elongation of the steel can be enhanced by Mo addition; however, the elongation may decrease with a further increase in Mo. From a practical viewpoint, the content of Mo could be ~0.14 wt. % for the composition design of low-carbon bainitic steels in the present work. To be noted, an optimal scheme may need to consider other situations such as the role of sheet thickness, toughness behavior and so on, which could require changes in the chemistry. Nevertheless, these results provide a reference for the composition design and processing method of low-carbon bainitic steels.