WorldWideScience

Sample records for carbide ceramic components

  1. Rapid cost-effective silicon carbide optical component manufacturing technique

    Science.gov (United States)

    Casstevens, John M.; Plummer, Ronald; Jarocki, Jim

    1999-10-01

    Silicon carbide may well be the best known material for the manufacture of high performance optical components. A combination of extremely high specific stiffness (r/E), high thermal conductivity and outstanding dimensional stability make silicon carbide superior overall to beryllium and low- expansion glass ceramics. A major impediment to wide use of silicon carbide in optical systems has been the costs of preliminary pressing, casting, shaping and final finishing of silicon carbide. Diamond grinding of silicon carbide is a slow and expensive process even on machines specially designed for the task. The process described here begins by machining the component from a special type of graphite. This graphite is easily machined with multi-axis CNC machine tools to any level of complexity and lightweighting required. The graphite is then converted completely to silicon carbide with very small and very predictable dimensional change. After conversion to silicon carbide the optical surface is coated with very fine grain silicon carbide which is easily polished to extreme smoothness using conventional optical polishing techniques. The fabrication process and a 6 inch diameter development mirror is described.

  2. Novel fabrication of silicon carbide based ceramics for nuclear applications

    Science.gov (United States)

    Singh, Abhishek Kumar

    Advances in nuclear reactor technology and the use of gas-cooled fast reactors require the development of new materials that can operate at the higher temperatures expected in these systems. These materials include refractory alloys based on Nb, Zr, Ta, Mo, W, and Re; ceramics and composites such as SiC--SiCf; carbon--carbon composites; and advanced coatings. Besides the ability to handle higher expected temperatures, effective heat transfer between reactor components is necessary for improved efficiency. Improving thermal conductivity of the fuel can lower the center-line temperature and, thereby, enhance power production capabilities and reduce the risk of premature fuel pellet failure. Crystalline silicon carbide has superior characteristics as a structural material from the viewpoint of its thermal and mechanical properties, thermal shock resistance, chemical stability, and low radioactivation. Therefore, there have been many efforts to develop SiC based composites in various forms for use in advanced energy systems. In recent years, with the development of high yield preceramic precursors, the polymer infiltration and pyrolysis (PIP) method has aroused interest for the fabrication of ceramic based materials, for various applications ranging from disc brakes to nuclear reactor fuels. The pyrolysis of preceramic polymers allow new types of ceramic materials to be processed at relatively low temperatures. The raw materials are element-organic polymers whose composition and architecture can be tailored and varied. The primary focus of this study is to use a pyrolysis based process to fabricate a host of novel silicon carbide-metal carbide or oxide composites, and to synthesize new materials based on mixed-metal silicocarbides that cannot be processed using conventional techniques. Allylhydridopolycarbosilane (AHPCS), which is an organometal polymer, was used as the precursor for silicon carbide. Inert gas pyrolysis of AHPCS produces near-stoichiometric amorphous

  3. Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

    Science.gov (United States)

    Singh, M.

    2011-01-01

    During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

  4. Bonding and Integration Technologies for Silicon Carbide Based Injector Components

    Science.gov (United States)

    Halbig, Michael C.; Singh, Mrityunjay

    2008-01-01

    Advanced ceramic bonding and integration technologies play a critical role in the fabrication and application of silicon carbide based components for a number of aerospace and ground based applications. One such application is a lean direct injector for a turbine engine to achieve low NOx emissions. Ceramic to ceramic diffusion bonding and ceramic to metal brazing technologies are being developed for this injector application. For the diffusion bonding, titanium interlayers (PVD and foils) were used to aid in the joining of silicon carbide (SiC) substrates. The influence of such variables as surface finish, interlayer thickness (10, 20, and 50 microns), processing time and temperature, and cooling rates were investigated. Microprobe analysis was used to identify the phases in the bonded region. For bonds that were not fully reacted an intermediate phase, Ti5Si3Cx, formed that is thermally incompatible in its thermal expansion and caused thermal stresses and cracking during the processing cool-down. Thinner titanium interlayers and/or longer processing times resulted in stable and compatible phases that did not contribute to microcracking and resulted in an optimized microstructure. Tensile tests on the joined materials resulted in strengths of 13-28 MPa depending on the SiC substrate material. Non-destructive evaluation using ultrasonic immersion showed well formed bonds. For the joining technology of brazing Kovar fuel tubes to silicon carbide, preliminary development of the joining approach has begun. Various technical issues and requirements for the injector application are addressed.

  5. Dynamic strength of reaction-sintered boron carbide ceramic

    Science.gov (United States)

    Savinykh, A. S.; Garkushin, G. V.; Razorenov, S. V.; Rumyantsev, V. I.

    2015-06-01

    The shock compression wave profiles in three modifications of boron carbide ceramic are studied in the compressive stress range 3-19 GPa. The Hugoniot elastic limit and the spall strength of the materials are determined. It is confirmed that the spall strength of high-hardness ceramic changes nonmonotonically with the compressive stress in a shock wave.

  6. Characterization of silicon-silicon carbide ceramic derived from carbon-carbon silicon carbide composites

    Energy Technology Data Exchange (ETDEWEB)

    Srivastava, Vijay K. [Indian Institute of Technology, Varanasi (India). Dept. of Mechanical Engineering; Krenkel, Walter [Univ. of Bayreuth (Germany). Dept. of Ceramic Materials Engineering

    2013-04-15

    The main objective of the present work is to process porous silicon - silicon carbide (Si - SiC) ceramic by the oxidation of carboncarbon silicon carbide (C/C - SiC) composites. Phase studies are performed on the oxidized porous composite to examine the changes due to the high temperature oxidation. Further, various characterization techniques are performed on Si- SiC ceramics in order to study the material's microstructure. The effects of various parameters such as fiber alignment (twill weave and short/chopped fiber) and phenolic resin type (resol and novolak) are characterized.

  7. High-hardness ceramics based on boron carbide fullerite derivatives

    Science.gov (United States)

    Ovsyannikov, D. A.; Popov, M. Yu.; Perfilov, S. A.; Prokhorov, V. M.; Kulnitskiy, B. A.; Perezhogin, I. A.; Blank, V. D.

    2017-02-01

    A new type of ceramics based on the phases of fullerite derivatives and boron carbide B4C is obtained. The material is synthesized at a temperature of 1500 K and a relatively low pressure of 4 GPa; it has a high hardness of 45 GPa and fracture toughness of 15 MPa m1/2.

  8. SILICON CARBIDE CERAMICS FOR COMPACT HEAT EXCHANGERS

    Energy Technology Data Exchange (ETDEWEB)

    DR. DENNIS NAGLE; DR. DAJIE ZHANG

    2009-03-26

    Silicon carbide (SiC) materials are prime candidates for high temperature heat exchangers for next generation nuclear reactors due to their refractory nature and high thermal conductivity at elevated temperatures. This research has focused on demonstrating the potential of liquid silicon infiltration (LSI) for making SiC to achieve this goal. The major advantage of this method over other ceramic processing techniques is the enhanced capability of making high dense, high purity SiC materials in complex net shapes. For successful formation of net shape SiC using LSI techniques, the carbon preform reactivity and pore structure must be controlled to allow the complete infiltration of the porous carbon structure which allows complete conversion of the carbon to SiC. We have established a procedure for achieving desirable carbon properties by using carbon precursors consisting of two readily available high purity organic materials, crystalline cellulose and phenolic resin. Phenolic resin yields a glassy carbon with low chemical reactivity and porosity while the cellulose carbon is highly reactive and porous. By adjusting the ratio of these two materials in the precursor mixtures, the properties of the carbons produced can be controlled. We have identified the most favorable carbon precursor composition to be a cellulose resin mass ratio of 6:4 for LSI formation of SiC. The optimum reaction conditions are a temperature of 1800 C, a pressure of 0.5 Torr of argon, and a time of 120 minutes. The fully dense net shape SiC material produced has a density of 2.96 g cm{sup -3} (about 92% of pure SiC) and a SiC volume fraction of over 0.82. Kinetics of the LSI SiC formation process was studied by optical microscopy and quantitative digital image analysis. This study identified six reaction stages and provided important understanding of the process. Although the thermal conductivity of pure SiC at elevated temperatures is very high, thermal conductivities of most commercial Si

  9. SILICON CARBIDE CERAMICS FOR COMPACT HEAT EXCHANGERS

    Energy Technology Data Exchange (ETDEWEB)

    DR. DENNIS NAGLE; DR. DAJIE ZHANG

    2009-03-26

    Silicon carbide (SiC) materials are prime candidates for high temperature heat exchangers for next generation nuclear reactors due to their refractory nature and high thermal conductivity at elevated temperatures. This research has focused on demonstrating the potential of liquid silicon infiltration (LSI) for making SiC to achieve this goal. The major advantage of this method over other ceramic processing techniques is the enhanced capability of making high dense, high purity SiC materials in complex net shapes. For successful formation of net shape SiC using LSI techniques, the carbon preform reactivity and pore structure must be controlled to allow the complete infiltration of the porous carbon structure which allows complete conversion of the carbon to SiC. We have established a procedure for achieving desirable carbon properties by using carbon precursors consisting of two readily available high purity organic materials, crystalline cellulose and phenolic resin. Phenolic resin yields a glassy carbon with low chemical reactivity and porosity while the cellulose carbon is highly reactive and porous. By adjusting the ratio of these two materials in the precursor mixtures, the properties of the carbons produced can be controlled. We have identified the most favorable carbon precursor composition to be a cellulose resin mass ratio of 6:4 for LSI formation of SiC. The optimum reaction conditions are a temperature of 1800 C, a pressure of 0.5 Torr of argon, and a time of 120 minutes. The fully dense net shape SiC material produced has a density of 2.96 g cm{sup -3} (about 92% of pure SiC) and a SiC volume fraction of over 0.82. Kinetics of the LSI SiC formation process was studied by optical microscopy and quantitative digital image analysis. This study identified six reaction stages and provided important understanding of the process. Although the thermal conductivity of pure SiC at elevated temperatures is very high, thermal conductivities of most commercial Si

  10. Indentation fatigue in silicon nitride, alumina and silicon carbide ceramics

    Indian Academy of Sciences (India)

    A K Mukhopadhyay

    2001-04-01

    Repeated indentation fatigue (RIF) experiments conducted on the same spot of different structural ceramics viz. a hot pressed silicon nitride (HPSN), sintered alumina of two different grain sizes viz. 1 m and 25 m, and a sintered silicon carbide (SSiC) are reported. The RIF experiments were conducted using a Vicker’s microhardness tester at various loads in the range 1–20 N. Subsequently, the gradual evolution of the damage was characterized using an optical microscope in conjunction with the image analysing technique. The materials were classified in the order of the decreasing resistance against repeated indentation fatigue at the highest applied load of 20 N. It was further shown that there was a strong influence of grain size on the development of resistance against repeated indentation fatigue on the same spot. Finally, the poor performance of the sintered silicon carbide was found out to be linked to its previous thermal history.

  11. High temperature monitoring of silicon carbide ceramics by confocal energy dispersive X-ray fluorescence spectrometry

    Science.gov (United States)

    Li, Fangzuo; Liu, Zhiguo; Sun, Tianxi

    2016-04-01

    In the present work, we presented an alternative method for monitoring of the oxidation situation of silicon carbide (SiC) ceramics at various high temperatures in air by measuring the Compton-to-Rayleigh intensity ratios (ICo/IRa) and effective atomic numbers (Zeff) of SiC ceramics with the confocal energy dispersive X-ray fluorescence (EDXRF) spectrometer. A calibration curve of the relationship between ICo/IRa and Zeff was established by using a set of 8 SiC calibration samples. The sensitivity of this approach is so high that it can be easily distinguished samples of Zeff differing from each other by only 0.01. The linear relationship between the variation of Zeff and the variations of contents of C, Si and O of SiC ceramics were found, and the corresponding calculation model of the relationship between the ΔZ and the ΔCC, ΔCSi, and ΔCO were established. The variation of contents of components of the tested SiC ceramics after oxidation at high temperature was quantitatively calculated based on the model. It was shown that the results of contents of carbon, silicon and oxygen obtained by this method were in good agreement with the results obtained by XPS, giving values of relative deviation less than 1%. It was concluded that the practicality of this proposed method for monitoring of the oxidation situation of SiC ceramics at high temperatures was acceptable.

  12. Raman spectroscopic characterization of the core-rim structure in reaction bonded boron carbide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Jannotti, Phillip; Subhash, Ghatu, E-mail: subhash@ufl.edu [Department of Mechanical and Aerospace Engineering, University of Florida, Gainesville, Florida 32611 (United States); Zheng, James Q.; Halls, Virginia [Program Executive Office—Soldier Protection and Individual Equipment, US Army, Fort Belvoir, Virginia 22060 (United States); Karandikar, Prashant G.; Salamone, S.; Aghajanian, Michael K. [M-Cubed Technologies, Inc., Newark, Delaware 19711 (United States)

    2015-01-26

    Raman spectroscopy was used to characterize the microstructure of reaction bonded boron carbide ceramics. Compositional and structural gradation in the silicon-doped boron carbide phase (rim), which develops around the parent boron carbide region (core) due to the reaction between silicon and boron carbide, was evaluated using changes in Raman peak position and intensity. Peak shifting and intensity variation from the core to the rim region was attributed to changes in the boron carbide crystal structure based on experimental Raman observations and ab initio calculations reported in literature. The results were consistent with compositional analysis determined by energy dispersive spectroscopy. The Raman analysis revealed the substitution of silicon atoms first into the linear 3-atom chain, and then into icosahedral units of the boron carbide structure. Thus, micro-Raman spectroscopy provided a non-destructive means of identifying the preferential positions of Si atoms in the boron carbide lattice.

  13. Additive Manufacturing of Silicon Carbide-Based Ceramic Matrix Composites: Technical Challenges and Opportunities

    Science.gov (United States)

    Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.

    2016-01-01

    Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.

  14. Phase Field Theory and Analysis of Pressure-Shear Induced Amorphization and Failure in Boron Carbide Ceramic

    Science.gov (United States)

    2014-08-01

    Phase Field Theory and Analysis of Pressure-Shear Induced Amorphization and Failure in Boron Carbide Ceramic by John D Clayton ARL-RP...Pressure-Shear Induced Amorphization and Failure in Boron Carbide Ceramic John D Clayton Weapons and Materials Research Directorate, ARL...and Analysis of Pressure-Shear Induced Amorphization and Failure in Boron Carbide Ceramic 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM

  15. Advanced Measurements of Silicon Carbide Ceramic Matrix Composites

    Energy Technology Data Exchange (ETDEWEB)

    Farhad Farzbod; Stephen J. Reese; Zilong Hua; Marat Khafizov; David H. Hurley

    2012-08-01

    Silicon carbide (SiC) is being considered as a fuel cladding material for accident tolerant fuel under the Light Water Reactor Sustainability (LWRS) Program sponsored by the Nuclear Energy Division of the Department of Energy. Silicon carbide has many potential advantages over traditional zirconium based cladding systems. These include high melting point, low susceptibility to corrosion, and low degradation of mechanical properties under neutron irradiation. In addition, ceramic matrix composites (CMCs) made from SiC have high mechanical toughness enabling these materials to withstand thermal and mechanical shock loading. However, many of the fundamental mechanical and thermal properties of SiC CMCs depend strongly on the fabrication process. As a result, extrapolating current materials science databases for these materials to nuclear applications is not possible. The “Advanced Measurements” work package under the LWRS fuels pathway is tasked with the development of measurement techniques that can characterize fundamental thermal and mechanical properties of SiC CMCs. An emphasis is being placed on development of characterization tools that can used for examination of fresh as well as irradiated samples. The work discuss in this report can be divided into two broad categories. The first involves the development of laser ultrasonic techniques to measure the elastic and yield properties and the second involves the development of laser-based techniques to measurement thermal transport properties. Emphasis has been placed on understanding the anisotropic and heterogeneous nature of SiC CMCs in regards to thermal and mechanical properties. The material properties characterized within this work package will be used as validation of advanced materials physics models of SiC CMCs developed under the LWRS fuels pathway. In addition, it is envisioned that similar measurement techniques can be used to provide process control and quality assurance as well as measurement of

  16. Mechanical Properties and Microstructure of Biomorphic Silicon Carbide Ceramics Fabricated from Wood Precursors

    Science.gov (United States)

    Singh, Mrityunjay; Salem, J. A.; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    Silicon carbide based, environment friendly, biomorphic ceramics have been fabricated by the pyrolysis and infiltration of natural wood (maple and mahogany) precursors. This technology provides an eco-friendly route to advanced ceramic materials. These biomorphic silicon carbide ceramics have tailorable properties and behave like silicon carbide based materials manufactured by conventional approaches. The elastic moduli and fracture toughness of biomorphic ceramics strongly depend on the properties of starting wood preforms and the degree of molten silicon infiltration. Mechanical properties of silicon carbide ceramics fabricated from maple wood precursors indicate the flexural strengths of 3441+/-58 MPa at room temperature and 230136 MPa at 1350C. Room temperature fracture toughness of the maple based material is 2.6 +/- 0.2 MPa(square root of)m while the mahogany precursor derived ceramics show a fracture toughness of 2.0 +/- 0.2 Mpa(square root of)m. The fracture toughness and the strength increase as the density of final material increases. Fractographic characterization indicates the failure origins to be pores and chipped pockets of silicon.

  17. Thermal-shock Resistance of a Ceramic Comprising 60 Percent Boron Carbide and 40 Percent Titanium Diboride

    Science.gov (United States)

    Yeomans, C M; Hoffman, C A

    1953-01-01

    Thermal-shock resistance of a ceramic comprising 60 percent boron carbide and 40 percent titanium diboride was investigated. The material has thermal shock resistance comparable to that of NBS body 4811C and that of zirconia, but is inferior to beryllia, alumina, and titanium-carbide ceramals. It is not considered suitable for turbine blades.

  18. Sintering behavior of alumina-niobium carbide ceramics from polymer-filler mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Acchar, W.; Wolff, D.M.B. [Programa de Doutorado em Engenharia e Ciencia dos Materiais-UFRN, Univ. Federal do Rio Grande do Norte, Natal, RN (Brazil); S. Dantas, A.C. da [Programa de Pos-graduacao em Engenharia Mecanica-UFRN, Univ. Federal do Rio Grande do Norte - Natal, RN (Brazil)

    2003-07-01

    Studies have been developed in the literature to obtain alternative ceramic cutting tools with better properties as tungsten carbide and silicon nitride. Results have showed that the addition of titanium carbide, tungsten carbide or niobium carbide has improved the wear resistance and hardness of alumina. This work presents a study about preparation and characterization of an alumina reinforced with niobium carbide. The composite material is produced using polymer-filler mixtures. Samples with 60 wt.% polysiloxane and a mixture of 40 wt.% of niobium and alumina powder were mixed, uniaxially pressed at 200 C and sintered in flowing argon at 1200 C, 1400 C and 1600 C. The composite materials were characterized by X-ray diffraction (XRD), density measurements, fracture strength and microstructural analysis. The 60 wt% polymer+40 wt% Nb showed the presence of new crystalline phases such as NbC, Nb{sub 5}Si{sub 3} and Nb{sub 3}Si. (orig.)

  19. Lightweight ceramic filter components: Evaluation and application

    Energy Technology Data Exchange (ETDEWEB)

    Eggerstedt, P.M.

    1995-11-01

    Ceramic candle filtration is an attractive technology for particulate removal at high temperatures. The primary objective of this SBIR research program is to increase the performance, durability, and corrosion resistance of lightweight filter candles and filter tubesheet components (Fibrosic{trademark}), fabricated from vacuum formed chopped ceramic fiber (VFCCF), for use in advanced coal utilization applications. Phase 1 results proved that significant gains in material strength and particle retentivity are possible by treatment of VFCCF materials with colloidal ceramic oxides. Phase 2 effort will show how these treated materials tolerate high temperature and vapor-phase alkali species, on a long-term basis. With good durability and corrosion resistance, high temperature capability, and a low installed and replacement cost, these novel materials will help promote commercial acceptance of ceramic candle filter technology, as well as increase the efficiency and reliability of coal utilization processes in general.

  20. Dilatometric studies of (SiO2-RE2O3-Al2O3 silicon carbide ceramics

    Directory of Open Access Journals (Sweden)

    Juliana Marchi

    2005-06-01

    Full Text Available Silicon carbide is an important structural ceramic and finds applications as abrasives, as a refractory and in automotive engine components. This material can attain high densities during liquid phase sintering if suitable additives are used. Silicon carbides containing silica, alumina and rare earth oxides have suitable characteristics to promote liquid phase sintering. In this paper, the sintering behavior of silicon carbide ceramics with additives based on the (SiO2-RE2O3-Al2O3 system (RE = Y, Dy has been studied. Samples with different compositions and containing 90 vol.% SiC were sintered in a dilatometer at 1950 °C/1h and in a graphite resistance furnace from 1500 °C/1h up to 1950 °C/1h. The shrinkage behavior as a function of rare earth oxide used and additive composition was also studied. The sintered materials were characterized by density and weight loss measurements. The crystalline phases were identified by X-ray diffraction analysis. The sintering kinetics of these materials can be related to the formation of secondary crystalline phases.

  1. Development and Characterization of the Bonding and Integration Technologies Needed for Fabricating Silicon Carbide Based Injector Components

    Science.gov (United States)

    Halbig,Michael C.; Singh, Mrityunjay

    2008-01-01

    Advanced ceramic bonding and integration technologies play a critical role in the fabrication and application of silicon carbide based components for a number of aerospace and ground based applications. One such application is a lean direct injector for a turbine engine to achieve low NOx emissions. Ceramic to ceramic diffusion bonding and ceramic to metal brazing technologies are being developed for this injector application. For the diffusion bonding technology, titanium interlayers (coatings and foils) were used to aid in the joining of silicon carbide (SiC) substrates. The influence of such variables as surface finish, interlayer thickness, and processing time were investigated. Electron microprobe analysis was used to identify the reaction formed phases. In the diffusion bonds, an intermediate phase, Ti5Si3Cx, formed that is thermally incompatible in its thermal expansion and caused thermal stresses and cracking during the processing cool-down. Thinner interlayers of pure titanium and/or longer processing times resulted in an optimized microstructure. Tensile tests on the joined materials resulted in strengths of 13-28 MPa depending on the SiC substrate material. Nondestructive evaluation using ultrasonic immersion showed well formed bonds. For the joining technology of brazing Kovar fuel tubes to silicon carbide, preliminary development of the joining approach has begun. Various technical issues and requirements for the injector application are addressed.

  2. Enabling Technologies for Ceramic Hot Section Components

    Energy Technology Data Exchange (ETDEWEB)

    Venkat Vedula; Tania Bhatia

    2009-04-30

    Silicon-based ceramics are attractive materials for use in gas turbine engine hot sections due to their high temperature mechanical and physical properties as well as lower density than metals. The advantages of utilizing ceramic hot section components include weight reduction, and improved efficiency as well as enhanced power output and lower emissions as a result of reducing or eliminating cooling. Potential gas turbine ceramic components for industrial, commercial and/or military high temperature turbine applications include combustor liners, vanes, rotors, and shrouds. These components require materials that can withstand high temperatures and pressures for long duration under steam-rich environments. For Navy applications, ceramic hot section components have the potential to increase the operation range. The amount of weight reduced by utilizing a lighter gas turbine can be used to increase fuel storage capacity while a more efficient gas turbine consumes less fuel. Both improvements enable a longer operation range for Navy ships and aircraft. Ceramic hot section components will also be beneficial to the Navy's Growth Joint Strike Fighter (JSF) and VAATE (Versatile Affordable Advanced Turbine Engines) initiatives in terms of reduced weight, cooling air savings, and capability/cost index (CCI). For DOE applications, ceramic hot section components provide an avenue to achieve low emissions while improving efficiency. Combustors made of ceramic material can withstand higher wall temperatures and require less cooling air. Ability of the ceramics to withstand high temperatures enables novel combustor designs that have reduced NO{sub x}, smoke and CO levels. In the turbine section, ceramic vanes and blades do not require sophisticated cooling schemes currently used for metal components. The saved cooling air could be used to further improve efficiency and power output. The objectives of this contract were to develop technologies critical for ceramic hot section

  3. Elevated Temperature Properties of Titanium Carbide Base Ceramals Containing Nickel or Iron

    Science.gov (United States)

    Cooper, A L; Colteryahn, L E

    1951-01-01

    Elevated-temperature properties of titanium carbide base ceramals containing nickel or iron were determined in oxidation, modulus of rupture, tensile strength, and thermal-shock resistance. These materials followed the general growth law and exhibited two stages in oxidation. The following tensile strengths were found at 2000 degrees F: 13.3 weight percent nickel, 16, 150 pounds per square inch; 11.8 weight percent iron, 12,500 pounds per square inch; unalloyed titanium carbide, 16,450 pounds per square inch. Nickel or iron additions to titanium carbide improved the thermal-shock resistance, nickel more. The path of fracture in tensile and thermal-shock specimens was found to progress approximately 50 percent intergranularly and 50 percent transgranularly.

  4. Sintering boron carbide ceramics without grain growth by plastic deformation as the dominant densification mechanism

    Science.gov (United States)

    Ji, Wei; Rehman, Sahibzada Shakir; Wang, Weimin; Wang, Hao; Wang, Yucheng; Zhang, Jinyong; Zhang, Fan; Fu, Zhengyi

    2015-10-01

    A new ceramic sintering approach employing plastic deformation as the dominant mechanism is proposed, at low temperature close to the onset point of grain growth and under high pressure. Based on this route, fully dense boron carbide without grain growth can be prepared at 1,675-1,700 °C and under pressure of (≥) 80 MPa in 5 minutes. The dense boron carbide shows excellent mechanical properties, including Vickers hardness of 37.8 GPa, flexural strength of 445.3 MPa and fracture toughness of 4.7 MPa•m0.5. Such a process should also facilitate the cost-effective preparation of other advanced ceramics for practical applications.

  5. Sintering boron carbide ceramics without grain growth by plastic deformation as the dominant densification mechanism.

    Science.gov (United States)

    Ji, Wei; Rehman, Sahibzada Shakir; Wang, Weimin; Wang, Hao; Wang, Yucheng; Zhang, Jinyong; Zhang, Fan; Fu, Zhengyi

    2015-10-27

    A new ceramic sintering approach employing plastic deformation as the dominant mechanism is proposed, at low temperature close to the onset point of grain growth and under high pressure. Based on this route, fully dense boron carbide without grain growth can be prepared at 1,675-1,700 °C and under pressure of (≥) 80 MPa in 5 minutes. The dense boron carbide shows excellent mechanical properties, including Vickers hardness of 37.8 GPa, flexural strength of 445.3 MPa and fracture toughness of 4.7 MPa•m(0.5). Such a process should also facilitate the cost-effective preparation of other advanced ceramics for practical applications.

  6. Densification studies of silicon carbide-based ceramics with yttria, silica and alumina as sintering additives

    Directory of Open Access Journals (Sweden)

    J. Marchi

    2001-10-01

    Full Text Available Silicon carbide has been extensively used in structural applications, especially at high temperatures. In this work, Y2O3, Al2O3 and SiO2 were added to beta-SiC in order to obtain highly dense ceramics. Sintering was conducted in a dilatometer and in a graphite resistance furnace and the densification behaviour was studied. Sintered samples were characterised by density measurements, the crystalline phases were identified by X-ray diffraction. Microstructural observation of polished and polished/etched samples was carried out with help of scanning electron microscopy. Silicon carbide ceramics with more than 90% of the theoretical density were obtained by pressureless sintering if a suitable proportion of the additives is used.

  7. Structure of TiBN coatings deposited onto cemented carbides and sialon tool ceramics

    OpenAIRE

    L.A. Dobrzański; M. Staszuk; J. Konieczny; W. Kwaśny; M. Pawlyta

    2009-01-01

    Purpose: The aim of this paper was investigated structure of sintered carbides WC-Co type and sialon tool ceramics with wear resistance ternary coatings TiBN type deposited by cathodes arc evaporation process (CAE-PVD).Design/methodology/approach: Observation of fracture and topography studied coatings were done by scanning electron microscope. Chemical composition was determine by energy dispersive spectrometry (EDS) method. Thin foils of substrates and coatings by transmission electron micr...

  8. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants.

    Science.gov (United States)

    Gryshkov, Oleksandr; Klyui, Nickolai I; Temchenko, Volodymyr P; Kyselov, Vitalii S; Chatterjee, Anamika; Belyaev, Alexander E; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

    2016-11-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO2) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application.

  9. Tribological properties of hot-pressed boron carbide ceramic

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Sliding friction experiments were conducted on hot-pressed B4C ceramic under the condition of sliding contact with themselves in air. The tests were run at average sliding velocity of 1.41  m/s and normal forces ranging from 11.8  N to 37.6  N. The friction coefficients decrease with the increase of sliding distance and the increase of normal load. The lowest friction coefficient is as low as 0.09, compared to 0.35~0.40 as the initial friction coefficient. X-ray diffraction was used to analyze the sliding surface before and after friction tests. The results show that the tribochemical reaction between B4C and O2 produces B2O3, and B2O3 undergoes a secondary chemical reaction with moisture in the air to form H3BO3, which is responsible for the lower friction coefficients. The low-friction mechanism of boric acid is associated with its layered-triclinic-crystal structure. The atoms on each layer are closely packed and strongly bonded to each other, but the layers are widely separated and are held together by van der Waals force. Regarding the wear rate of B4C ceramics used in friction experiments, there is not any wear could be measured by using a surface profilometer.

  10. FILTER COMPONENT ASSESSMENT--CERAMIC CANDLES--

    Energy Technology Data Exchange (ETDEWEB)

    M.A. Alvin

    2004-04-23

    Efforts at Siemens Westinghouse Power Corporation (SWPC) have been focused on development of hot gas filter systems as an enabling technology for advanced coal and biomass-based gas turbine power generation applications. SWPC has been actively involved in the development of advanced filter materials and component configuration, has participated in numerous surveillance programs characterizing the material properties and microstructure of field tested filter elements, and has undertaken extended, accelerated filter life testing programs. This report summarizes the results of SWPC's filter component assessment efforts, identifying the performance and stability of porous monolithic, fiber reinforced, and filament wound ceramic hot gas candle filters, potentially for {ge}3 years of viable pressurized fluidized-bed combustion (PFBC) service operating life.

  11. Microstructure and Mechanical Properties of Reaction-Formed Silicon Carbide (RFSC) Ceramics

    Science.gov (United States)

    Singh, M.; Behrendt, D. R.

    1994-01-01

    The microstructure and mechanical properties of reaction-formed silicon carbide (RFSC) ceramics fabricated by silicon infiltration of porous carbon preforms are discussed. The morphological characterization of the carbon preforms indicates a very narrow pore size distribution. Measurements of the preform density by physical methods and by mercury porosimetry agree very well and indicate that virtually all of the porosity in the preforms is open to infiltrating liquids. The average room temperature flexural strength of the RFSC material with approximately 8 at.% free silicon is 369 +/- 28 MPa (53.5 +/- 4 ksi). The Weibull strength distribution data give a characteristic strength value of 381 MPa (55 ksi) and a Weibull modulus of 14.3. The residual silicon content is lower and the strengths are superior to those of most commercially available reaction-bonded silicon carbide materials.

  12. Stability of Chromium Carbide/Chromium Oxide Based Porous Ceramics in Supercritical Water

    Science.gov (United States)

    Dong, Ziqiang

    This research was aimed at developing porous ceramics as well as ceramic-metal composites that can be potentially used in Gen-IV supercritical water reactors (SCWR). The research mainly includes two parts: 1) fabricating and engineering the porous ceramics and porous ceramic-metal composite; 2) Evaluating the stability of the porous ceramics in SCW environments. Reactive sintering in carbonaceous environments was used to fabricate porous Cr3C2/Cr2O3-based ceramic. A new process consisting of freeze casting and reactive sintering has also been successfully developed to fabricate highly porous Cr3C 2 ceramics with multiple interconnected pores. Various amounts of cobalt powders were mixed with ceramic oxides in order to modify the porous structure and property of the porous carbide obtained by reactive sintering. The hardness of the M(Cr,Co)7C3-Co composite has been evaluated and rationalized based on the solid solution of cobalt in the ceramic phase, the composite effect of soft Co metal and the porous structure of the ceramic materials. Efforts have also been made in fabricating and evaluating interpenetrating Cr3C2-Cu composites formed by infiltrating liquid copper into porous Cr3C2. The corrosion evaluation mainly focused on assessing the stability of porous Cr3C2 and Cr2O3 under various SCW conditions. The corrosion tests showed that the porous Cr3C 2 is stable in SCW at temperatures below 425°C. However, cracking and disintegrating of the porous Cr3C2 occurred when the SCW temperature increased above 425°C. Mechanisms of the corrosion attack were also investigated. The porous Cr2O3 obtained by oxidizing the porous Cr3C2 was exposed to various SCW environments. It was found that the stability of Cr 2O 3 was dependent on its morphology and the SCW testing conditions. Increasing SCW temperature increased the dissociation rate of the Cr2O 3. Adding proper amount of Y2O3 can increase the stability of the porous Cr2O3 in SCW. It was also concluded that decreasing

  13. Improving the Quality of Ceramic and Cemented Carbide Cutting Inserts by Diamond Grinding

    Directory of Open Access Journals (Sweden)

    Tareq Ahmad Abu Shreehah

    2005-01-01

    Full Text Available The machining of hardened steel and other difficult-to-cut materials require high quality and progressive cutting tools to meet the growing requirements for increasing productivity, improving tool life and quality of the cutting process. This study deals with an experimental investigation on the quality improvement by diamond grinding of ceramic and cemented carbide cutting inserts, comparing it with conventional batch produced types. It was found that under finish turning of hardened up to 61 HRC steel the ground cutting inserts improve the machined surface finish, reduce tool wear and breakage and subsequently extend the tool life.

  14. Picosecond Laser Machining of Deep Holes in Silicon Infi ltrated Silicon Carbide Ceramics

    Institute of Scientific and Technical Information of China (English)

    ZHANG Qing; WANG Chunhui; LIU Yongsheng; ZHANG Litong; CHENG Guanghua

    2015-01-01

    Silicon infi ltrated silicon carbide (Si-SiC) ceramics, as high hardness materials, are diffi cult to machine, especially drilling micro-holes. In this study, the interaction of picosecond laser pulses (1 ps at 1 030 nm) with Si-SiC ceramics was investigated. Variations of the diameter and depth of circular holes with the growth of the laser energy density were obtained. The results indicate that the increase of machining depth follows a nonlinear relation with the increasing of laser energy density, while the diameter has little change with that. Moreover, it is found that some debris and particles are deposited around and inside the holes and waviness is in the entrance and at walls of the holes after laser processing.

  15. Sintering and microstructure of silicon carbide ceramic with Y3Al5O12 added by sol-gel method

    Institute of Scientific and Technical Information of China (English)

    GUO Xing-zhong; YANG Hui

    2005-01-01

    Silicon carbide (SiC) ceramic with YAG (Y3Al5O12) additive added by sol-gel method was liquid-phase sintered at different sintering temperatures, and the sintering mechanism and microstructural characteristics of resulting silicon carbide ceramics were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM) and elemental distribution of surface (EDS). YAG (yttrium aluminum garnet) phase formed before the sintering and its uniform distribution in the SiC/YAG composite powder decreased the sintering temperature and improved the densification of SiC ceramic. The suitable sintering temperature was 860 ℃ with the specimen sintered at this temperature having superior sintering and mechanical properties, smaller crystal size and fewer microstructure defects. Three characteristics of improved toughness of SiC ceramic with YAG added by sol-gel method were microstructural densification, main-crack deflection and crystal ‘bridging'.

  16. Ceramic material suitable for repair of a space vehicle component in a microgravity and vacuum environment, method of making same, and method of repairing a space vehicle component

    Science.gov (United States)

    Riedell, James A. (Inventor); Easler, Timothy E. (Inventor)

    2009-01-01

    A precursor of a ceramic adhesive suitable for use in a vacuum, thermal, and microgravity environment. The precursor of the ceramic adhesive includes a silicon-based, preceramic polymer and at least one ceramic powder selected from the group consisting of aluminum oxide, aluminum nitride, boron carbide, boron oxide, boron nitride, hafnium boride, hafnium carbide, hafnium oxide, lithium aluminate, molybdenum silicide, niobium carbide, niobium nitride, silicon boride, silicon carbide, silicon oxide, silicon nitride, tin oxide, tantalum boride, tantalum carbide, tantalum oxide, tantalum nitride, titanium boride, titanium carbide, titanium oxide, titanium nitride, yttrium oxide, zirconium diboride, zirconium carbide, zirconium oxide, and zirconium silicate. Methods of forming the ceramic adhesive and of repairing a substrate in a vacuum and microgravity environment are also disclosed, as is a substrate repaired with the ceramic adhesive.

  17. Microstructure and Mechanical Properties of Reaction-Formed Joints in Reaction Bonded Silicon Carbide Ceramics

    Science.gov (United States)

    Singh, M.

    1998-01-01

    A reaction-bonded silicon carbide (RB-SiC) ceramic material (Carborundum's Cerastar RB-SIC) has been joined using a reaction forming approach. Microstructure and mechanical properties of three types of reaction-formed joints (350 micron, 50-55 micron, and 20-25 micron thick) have been evaluated. Thick (approximately 350 micron) joints consist mainly of silicon with a small amount of silicon carbide. The flexural strength of thick joints is about 44 plus or minus 2 MPa, and fracture always occurs at the joints. The microscopic examination of fracture surfaces of specimens with thick joints tested at room temperature revealed the failure mode to be typically brittle. Thin joints (<50-55 micron) consist of silicon carbide and silicon phases. The room and high temperature flexural strengths of thin (<50-55 micron) reaction-formed joints have been found to be at least equal to that of the bulk Cerastar RB-SIC materials because the flexure bars fracture away from the joint regions. In this case, the fracture origins appear to be inhomogeneities inside the parent material. This was always found to be the case for thin joints tested at temperatures up to 1350C in air. This observation suggests that the strength of Cerastar RB-SIC material containing a thin joint is not limited by the joint strength but by the strength of the bulk (parent) materials.

  18. The Performance Evalution of Ceramic And Carbide Cutting Tools In Machining of Austemepered Ductile Irons

    Directory of Open Access Journals (Sweden)

    Yahya IŞIK

    2014-12-01

    Full Text Available The aim of this research is to compare TiN (PVD coated Al2O3+Ti[C,N] mixed alumina-based (KY4400 ceramic and CVD coated carbide TiC+AI2O3+TiN (ISO P25 cutting tools in turning austempered ductile irons. Ductile cast iron samples were austenitized at 927°C and subsequently austempered for 1 hour at 400°C. The hardness of the workpiece material was measured and found to be 43.5 HRC. In the present work a series of tests were conducted in order to evaluate the tool performances by adopting tool life. In all experiments cutting forces, flank wear and surface roughness values were measured throughout the tool life. No cutting fluid was used during the turning operations. Study of the tool life and failure modes shows that tool life was determined by the flank wear and surface roughness generated on the workpiece. The main conclusion is that tool life of ceramic insert was longer than the coated carbide insert although much higher cutting speeds were used. 

  19. Sintered silicon carbide: a new ceramic vessel material for microwave chemistry in single-mode reactors.

    Science.gov (United States)

    Gutmann, Bernhard; Obermayer, David; Reichart, Benedikt; Prekodravac, Bojana; Irfan, Muhammad; Kremsner, Jennifer M; Kappe, C Oliver

    2010-10-25

    Silicon carbide (SiC) is a strongly microwave absorbing chemically inert ceramic material that can be utilized at extremely high temperatures due to its high melting point and very low thermal expansion coefficient. Microwave irradiation induces a flow of electrons in the semiconducting ceramic that heats the material very efficiently through resistance heating mechanisms. The use of SiC carbide reaction vessels in combination with a single-mode microwave reactor provides an almost complete shielding of the contents inside from the electromagnetic field. Therefore, such experiments do not involve electromagnetic field effects on the chemistry, since the semiconducting ceramic vial effectively prevents microwave irradiation from penetrating the reaction mixture. The involvement of electromagnetic field effects (specific/nonthermal microwave effects) on 21 selected chemical transformations was evaluated by comparing the results obtained in microwave-transparent Pyrex vials with experiments performed in SiC vials at the same reaction temperature. For most of the 21 reactions, the outcome in terms of conversion/purity/product yields using the two different vial types was virtually identical, indicating that the electromagnetic field had no direct influence on the reaction pathway. Due to the high chemical resistance of SiC, reactions involving corrosive reagents can be performed without degradation of the vessel material. Examples include high-temperature fluorine-chlorine exchange reactions using triethylamine trihydrofluoride, and the hydrolysis of nitriles with aqueous potassium hydroxide. The unique combination of high microwave absorptivity, thermal conductivity, and effusivity on the one hand, and excellent temperature, pressure and corrosion resistance on the other hand, makes this material ideal for the fabrication of reaction vessels for use in microwave reactors.

  20. Research Status and Developing Trend of Silicon Carbide foam Ceramic%碳化硅泡沫陶瓷的制备工艺研究进展

    Institute of Scientific and Technical Information of China (English)

    陈璐; 黎阳; 刘卫

    2011-01-01

    本文概述了碳化硅泡沫陶瓷的主要应用领域,着重介绍了近年来碳化硅泡沫陶瓷的制备工艺,并评述了其优缺点,最后针对目前的不足提出了碳化硅泡沫陶瓷未来的发展方向.%This article has described the main applications of silicon carbide foam ceramics. The traditional and new preparation methods of silicon carbide foam ceramics are introduced. The prospects for silicon carbide foam ceramics are explored.

  1. Application of the powder of porous titanium carbide ceramics to a reusable adsorbent for environmental pollutants.

    Science.gov (United States)

    Moriwaki, Hiroshi; Kitajima, Shiori; Shirai, Koji; Kiguchi, Kenji; Yamada, Osamu

    2011-01-30

    The aim of this study is to investigate the utilization of the powder of porous titanium carbide (TiC) ceramics as a novel adsorbent or a material for solid-phase extraction (SPE). The adsorption and elution of inorganic and organic pollutants, Pb(II), 2,4,6-trichlorophenol (TCP), perfluorooctane sulfonate (PFOS), and perfluorooctanoic acid (PFOA), to the material were evaluated. The cartridge packed with TiC ceramics powder was used for the extraction test of pollutants. The solution containing pollutants at 1.0 μg mL(-1) was passed through the TiC cartridge, and the substances were almost quantitatively removed. Furthermore, the pollutants retained in the cartridge were eluted with 3N HCl for Pb(II) and with methanol for organic pollutants. The recoveries of pollutants were over 80%. In addition, we used the TiC cartridge for the solid-phase extraction of water samples (500 mL each of the distilled water and the river water) by adding pollutants at determined concentrations. Every pollutant was adsorbed almost quantitatively, and eluted by 3N HCl or methanol. From these results, we concluded that the powder of porous TiC ceramics is a useful reusable adsorbent for the water cleanup and solid-phase extraction.

  2. Ceramic components manufacturing by selective laser sintering

    Science.gov (United States)

    Bertrand, Ph.; Bayle, F.; Combe, C.; Goeuriot, P.; Smurov, I.

    2007-12-01

    In the present paper, technology of selective laser sintering/melting is applied to manufacture net shaped objects from pure yttria-zirconia powders. Experiments are carried out on Phenix Systems PM100 machine with 50 W fibre laser. Powder is spread by a roller over the surface of 100 mm diameter alumina cylinder. Design of experiments is applied to identify influent process parameters (powder characteristics, powder layering and laser manufacturing strategy) to obtain high-quality ceramic components (density and micro-structure). The influence of the yttria-zirconia particle size and morphology onto powder layering process is analysed. The influence of the powder layer thickness on laser sintering/melting is studied for different laser beam velocity V ( V = 1250-2000 mm/s), defocalisation (-6 to 12 mm), distance between two neighbour melted lines (so-called "vectors") (20-40 μm), vector length and temperature in the furnace. The powder bed density before laser sintering/melting also has significant influence on the manufactured samples density. Different manufacturing strategies are applied and compared: (a) different laser beam scanning paths to fill the sliced surfaces of the manufactured object, (b) variation of vector length (c) different strategies of powder layering, (d) temperature in the furnace and (e) post heat treatment in conventional furnace. Performance and limitations of different strategies are analysed applying the following criteria: geometrical accuracy of the manufactured samples, porosity. The process stability is proved by fabrication of 1 cm 3 volume cube.

  3. On the use of Raman spectroscopy and instrumented indentation for characterizing damage in machined carbide ceramics

    Science.gov (United States)

    Groth, Benjamin Peter

    Machining is a necessary post-processing step in the manufacturing of many ceramic materials. Parts are machined to meet specific dimensions, with tight tolerances, not attainable from forming alone, as well as to achieve a desired surface finish. However, the machining process is very harsh, often employing the use of high temperatures and pressures to achieve the wanted result. In the case of silicon carbide, a material with extremely high hardness and stiffness, machining is very difficult and requires machining conditions that are highly aggressive. This can leave behind residual stresses in the surface of the material, cause unwanted phase transformations, and produce sub-surface deformation that can lead to failure. This thesis seeks to determine the effect of various machining conditions on the Raman spectra and elastic properties of sintered silicon carbide materials. Sample sets examined included hot-pressed silicon carbide tiles with four different surface finishes, as well as "ideal" single crystal silicon carbide wafers. The surface finishes studied were as follows: an as-pressed finish; a grit blast finish; a harsh rotary ground finish; and a mirror polish. Each finish imparts a different amount, as well as type, of deformation to the sample and are each utilized for a specific application. The sample surfaces were evaluated using a combination of Raman spectroscopy, for phase identification and stress analysis, and nanoindentation, for obtaining elastic properties and imparting uniform controlled deformation to the samples. Raman spectroscopy was performed over each sample surface using 514- and 633-nm wavelength excitation, along with confocal and non-confocal settings to study depth variation. Surfaces stresses were determined using peak shift information extracted from Raman spectra maps, while other spectral variations were used to compare levels of machining damage. Elastic modulus, hardness, and plastic work of indentation maps were generated

  4. Compressive deformation of liquid phase-sintered porous silicon carbide ceramics

    Directory of Open Access Journals (Sweden)

    Taro Shimonosono

    2014-12-01

    Full Text Available Porous silicon carbide ceramics were fabricated by liquid phase sintering with 1 wt% Al2O3–1 wt% Y2O3 additives during hot-pressing at 1400–1900 °C. The longitudinal strain at compressive fracture increased at a higher porosity and was larger than the lateral strain. The compressive Young's modulus and the strain at fracture depended on the measured direction, and increased with the decreased specific surface area due to the formation of grain boundary. However, the compressive strength and the fracture energy were not sensitive to the measured direction. The compressive strength of a porous SiC compact increased with increasing grain boundary area. According to the theoretical modeling of the strength–grain boundary area relation, it is interpreted that the grain boundary of a porous SiC compact is fractured by shear deformation rather than by compressive deformation.

  5. Performance of Silicon carbide whisker reinforced ceramic inserts on Inconel 718 in end milling process

    Science.gov (United States)

    Reddy, M. M.; Joshua, C. X. H.

    2016-03-01

    An experimental investigation is planned in order to study the machinability of Inconel 718 with silicon carbide whisker reinforced ceramic inserts in end milling process. The relationship between the cutting speed, feed rate, and depth of cut against the response factors are studied to show the level of significance of each parameter. The cutting parameters are optimized by using Taguchi method. Implementing analysis of variance, the parameter which influences the surface roughness the most is determined to be the cutting speed, followed by the feed rate and depth of cut. Meanwhile, the optimal cutting condition is determined to have high cutting speed, low feed rate, and high depth of cut in the range of selected parameters.

  6. Ceramic components manufacturing by selective laser sintering

    Energy Technology Data Exchange (ETDEWEB)

    Bertrand, Ph.; Bayle, F.; Combe, C. [Ecole Nationale d' Ingenieurs de Saint-Etienne (ENISE), DIPI Laboratory, 58 rue Jean Parot, 42023 Saint-Etienne Cedex 2 (France); Goeuriot, P. [Ecole Nationale Superieure des Mines de Saint-Etienne (ENSMSE), Centre SMS 158, Cours Fauriel, 42023 Saint-Etienne Cedex 2 (France); Smurov, I. [Ecole Nationale d' Ingenieurs de Saint-Etienne (ENISE), DIPI Laboratory, 58 rue Jean Parot, 42023 Saint-Etienne Cedex 2 (France)], E-mail: smurov@enise.fr

    2007-12-15

    In the present paper, technology of selective laser sintering/melting is applied to manufacture net shaped objects from pure yttria-zirconia powders. Experiments are carried out on Phenix Systems PM100 machine with 50 W fibre laser. Powder is spread by a roller over the surface of 100 mm diameter alumina cylinder. Design of experiments is applied to identify influent process parameters (powder characteristics, powder layering and laser manufacturing strategy) to obtain high-quality ceramic components (density and micro-structure). The influence of the yttria-zirconia particle size and morphology onto powder layering process is analysed. The influence of the powder layer thickness on laser sintering/melting is studied for different laser beam velocity V (V = 1250-2000 mm/s), defocalisation (-6 to 12 mm), distance between two neighbour melted lines (so-called 'vectors') (20-40 {mu}m), vector length and temperature in the furnace. The powder bed density before laser sintering/melting also has significant influence on the manufactured samples density. Different manufacturing strategies are applied and compared: (a) different laser beam scanning paths to fill the sliced surfaces of the manufactured object, (b) variation of vector length (c) different strategies of powder layering, (d) temperature in the furnace and (e) post heat treatment in conventional furnace. Performance and limitations of different strategies are analysed applying the following criteria: geometrical accuracy of the manufactured samples, porosity. The process stability is proved by fabrication of 1 cm{sup 3} volume cube.

  7. Joining Silicon Carbide Components for Space Propulsion Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR Phase I program will identify the joining materials and demonstrate the processes that are suited for construction of advanced ceramic matrix composite...

  8. Pulmonary retention of ceramic fibers in silicon carbide (SiC) workers.

    Science.gov (United States)

    Dufresne, A; Loosereewanich, P; Armstrong, B; Infante-Rivard, C; Perrault, G; Dion, C; Massé, S; Bégin, R

    1995-05-01

    The fibrous inorganic content of post-mortem lung material obtained from 15 men who worked in the primary silicon carbide (SiC) industry was evaluated. Five men had neither lung fibrosis nor lung cancer (NFNC), six had lung fibrosis (LF), and four had lung fibrosis and lung cancer (LFLC). The workers had 23 to 32 years of exposure. Mean duration of exposure was 23.4 (SD 6.9) years in the NFNC group, 28.8 (SD 5.5) in the LF, and 32.3 (SD 9.0) in the LFLC group. Concentrations of SiC ceramic fibers and other fibrous minerals and angular particles were determined by transmission electron microscopy and energy dispersive spectroscopy. The geometric mean and geometric standard deviation lung concentrations of SiC ceramic fibers 0.1). Pulmonary retention of SiC fibers > or = 5 microns showed an excess in LF and LFLC cases combined versus NFNC that approached statistical significance (Mann-Whitney, p = 0.06). There was a somewhat greater difference for lung retention of ferruginous bodies between NFNC and either LF or LFLC cases (Mann-Whitney, p = 0.02). SiC fibers > or = 5 microns and angular particles containing Si and especially ferruginous bodies were found at higher concentrations in LF and LFLC than in NFNC cases.

  9. Advances in resonance based NDT for ceramic components

    Science.gov (United States)

    Hunter, L. J.; Jauriqui, L. M.; Gatewood, G. D.; Sisneros, R.

    2012-05-01

    The application of resonance based non-destructive testing methods has been providing benefit to manufacturers of metal components in the automotive and aerospace industries for many years. Recent developments in resonance based technologies are now allowing the application of resonance NDT to ceramic components including turbine engine components, armor, and hybrid bearing rolling elements. Application of higher frequencies and advanced signal interpretation are now allowing Process Compensated Resonance Testing to detect both internal material defects and surface breaking cracks in a variety of ceramic components. Resonance techniques can also be applied to determine material properties of coupons and to evaluate process capability for new manufacturing methods.

  10. Application of Reaction-Bonded Silicon Carbide in Manufacturing of Spacecraft Combustion Chamber

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Silicon carbide (SiC) ceramics is a good structural ceramics material, which have a lot of excellent properties such as superior high-temperature strength up to a temperature of 1 350 ℃, chemical stability, good resistance to thermal shock and high abrasion resistance. The silicon carbide ceramics material has so far been used widely for manufacturing various components such as heat exchangers, rolls, rockets combustion chamber. Sintering of ceramics structural parts have many technological method, the reac...

  11. Microstructuring the surface of silicon carbide ceramic by laser action for reducing friction losses in rolling bearings

    Science.gov (United States)

    Murzin, Serguei P.; Balyakin, Valeriy B.

    2017-02-01

    A possibility of microstructuring the surface of silicon carbide ceramic by pulse-periodic laser treatment was determined for reducing the coefficient of friction under actual contact stress conditions that occur in elements of the rolling bearing in operation. Temperature rate conditions for the laser treatment with pulse duration in the millisecond range were found, which lead to a change in the surface microrelief of silicon carbide ceramic obtained by diamond grinding after hot isostatic pressing. The determination of the coefficient of sliding friction was conducted with using the ball-on-disk tribometer at normal loads, which corresponds to the values of contact stresses of (0.5-1)×109 Pa. When the load was increased to the upper limit of measuring range, the friction coefficient decrease after laser treatment was more than 30% compared to the initial structure. Significant reduction of friction in rolling bearings up to this level provides an opportunity to improve efficiency of various machines.

  12. The structure and properties of boron carbide ceramics modified by high-current pulsed electron-beam

    Energy Technology Data Exchange (ETDEWEB)

    Ivanov, Yuri, E-mail: yufi55@mail.ru [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 2/3 Akademicheskiy Ave. Tomsk, 634055 (Russian Federation); National Research Tomsk State University, 36 Lenina Str., Tomsk, 634050 (Russian Federation); National Research Tomsk Polytechnic University, 30 Lenina Str., Tomsk, 634050 (Russian Federation); Tolkachev, Oleg, E-mail: ole.ts@mail.ru; Petyukevich, Maria, E-mail: petukevich@tpu.ru; Polisadova, Valentina, E-mail: polis@tpu.ru [National Research Tomsk Polytechnic University, 30 Lenina Str., Tomsk, 634050 (Russian Federation); Teresov, Anton, E-mail: tad514@sibmail.com [Institute of High-Current Electronics of the Siberian Branch of the Russian Academy of Sciences, 2/3 Akademicheskiy Ave. Tomsk, 634055 (Russian Federation); National Research Tomsk State University, 36 Lenina Str., Tomsk, 634050 (Russian Federation); Ivanova, Olga, E-mail: ivaov@mail.ru; Ikonnikova, Irina, E-mail: irina-ikonnikova@yandex.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq., Tomsk, 634003 (Russian Federation)

    2016-01-15

    The present work is devoted to numerical simulation of temperature fields and the analysis of structural and strength properties of the samples surface layer of boron carbide ceramics treated by the high-current pulsed electron-beam of the submillisecond duration. The samples made of sintered boron carbide ceramics are used in these investigations. The problem of calculating the temperature field is reduced to solving the thermal conductivity equation. The electron beam density ranges between 8…30 J/cm{sup 2}, while the pulse durations are 100…200 μs in numerical modelling. The results of modelling the temperature field allowed ascertaining the threshold parameters of the electron beam, such as energy density and pulse duration. The electron beam irradiation is accompanied by the structural modification of the surface layer of boron carbide ceramics either in the single-phase (liquid or solid) or two-phase (solid-liquid) states. The sample surface of boron carbide ceramics is treated under the two-phase state (solid-liquid) conditions of the structural modification. The surface layer is modified by the high-current pulsed electron-beam produced by SOLO installation at the Institute of High Current Electronics of the Siberian Branch of the Russian Academy of Sciences, Tomsk, Russia. The elemental composition and the defect structure of the modified surface layer are analyzed by the optical instrument, scanning electron and transmission electron microscopes. Mechanical properties of the modified layer are determined measuring its hardness and crack resistance. Research results show that the melting and subsequent rapid solidification of the surface layer lead to such phenomena as fragmentation due to a crack network, grain size reduction, formation of the sub-grained structure due to mechanical twinning, and increase of hardness and crack resistance.

  13. The structure and properties of boron carbide ceramics modified by high-current pulsed electron-beam

    Science.gov (United States)

    Ivanov, Yuri; Tolkachev, Oleg; Petyukevich, Maria; Teresov, Anton; Ivanova, Olga; Ikonnikova, Irina; Polisadova, Valentina

    2016-01-01

    The present work is devoted to numerical simulation of temperature fields and the analysis of structural and strength properties of the samples surface layer of boron carbide ceramics treated by the high-current pulsed electron-beam of the submillisecond duration. The samples made of sintered boron carbide ceramics are used in these investigations. The problem of calculating the temperature field is reduced to solving the thermal conductivity equation. The electron beam density ranges between 8…30 J/cm2, while the pulse durations are 100…200 μs in numerical modelling. The results of modelling the temperature field allowed ascertaining the threshold parameters of the electron beam, such as energy density and pulse duration. The electron beam irradiation is accompanied by the structural modification of the surface layer of boron carbide ceramics either in the single-phase (liquid or solid) or two-phase (solid-liquid) states. The sample surface of boron carbide ceramics is treated under the two-phase state (solid-liquid) conditions of the structural modification. The surface layer is modified by the high-current pulsed electron-beam produced by SOLO installation at the Institute of High Current Electronics of the Siberian Branch of the Russian Academy of Sciences, Tomsk, Russia. The elemental composition and the defect structure of the modified surface layer are analyzed by the optical instrument, scanning electron and transmission electron microscopes. Mechanical properties of the modified layer are determined measuring its hardness and crack resistance. Research results show that the melting and subsequent rapid solidification of the surface layer lead to such phenomena as fragmentation due to a crack network, grain size reduction, formation of the sub-grained structure due to mechanical twinning, and increase of hardness and crack resistance.

  14. Feature extraction for ultrasonic sensor based defect detection in ceramic components

    Science.gov (United States)

    Kesharaju, Manasa; Nagarajah, Romesh

    2014-02-01

    High density silicon carbide materials are commonly used as the ceramic element of hard armour inserts used in traditional body armour systems to reduce their weight, while providing improved hardness, strength and elastic response to stress. Currently, armour ceramic tiles are inspected visually offline using an X-ray technique that is time consuming and very expensive. In addition, from X-rays multiple defects are also misinterpreted as single defects. Therefore, to address these problems the ultrasonic non-destructive approach is being investigated. Ultrasound based inspection would be far more cost effective and reliable as the methodology is applicable for on-line quality control including implementation of accept/reject criteria. This paper describes a recently developed methodology to detect, locate and classify various manufacturing defects in ceramic tiles using sub band coding of ultrasonic test signals. The wavelet transform is applied to the ultrasonic signal and wavelet coefficients in the different frequency bands are extracted and used as input features to an artificial neural network (ANN) for purposes of signal classification. Two different classifiers, using artificial neural networks (supervised) and clustering (un-supervised) are supplied with features selected using Principal Component Analysis(PCA) and their classification performance compared. This investigation establishes experimentally that Principal Component Analysis(PCA) can be effectively used as a feature selection method that provides superior results for classifying various defects in the context of ultrasonic inspection in comparison with the X-ray technique.

  15. Needs assessment for manufacturing ceramic gas turbine components

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.; McSpadden, S.B.; Morris, T.O.; Pasto, A.E.

    1995-11-01

    An assessment of needs for the manufacturing of ceramic gas turbine components was undertaken to provide a technical basis for planning R&D activities to support DOE`s gas turbine programs. The manufacturing processes for ceramic turbine engine components were examined from design through final inspection and testing. The following technology needs were identified: Concurrent engineering early in the design phase to develop ceramic components that are more readily manufacturable. Additional effort in determining the boundaries of acceptable design dimensions and tolerances through experimental and/or analytical means. Provision, by the designer, of a CAD based model of the component early in the design cycle. Standardization in the way turbine components are dimensioned and toleranced, and in the way component datum features are defined. Rapid means of fabricating hard tooling, including intelligent systems for design of tooling and rapid prototyping of tooling. Determination of process capabilities by manufacturing significant numbers of parts. Development of more robust ceramic manufacturing processes which are tolerant of process variations. Development of intelligent processing as a means of controlling yield and quality of components. Development of computer models of key manufacturing steps, such as green forming to reduce the number of iterations required to manufacture intolerance components. Development of creep feed or other low-damage precision grinding for finish machining of components. Improved means of fixturing components for finish machining. Fewer and lower-cost final inspection requirements. Standard procedures, including consistent terminology and analytical software for dimensional inspection of components. Uniform data requirements from the US turbine engine companies. An agreed-upon system of naming ceramic materials and updating the name when changes have been made.

  16. Ceramic coatings on diesel engine components. Period covered: January 1979-August 1979

    Energy Technology Data Exchange (ETDEWEB)

    Kvernes, I; Lillerud, K P

    1979-10-01

    Diesel engines with imporved thermal efficiency and fuel economy or flexibility will be required to meet automotive energy conservation goals. These goals can be met by minimizing engine heat loss to the coolant, i.e., by the use of a thermal insulating barrier on the interior surfaces of the combustion space. The development and testing of ceramic coatings for diesel engine components are discussed. These coatings include oxides of Al, Cr, Zr, Mg, Si, Ti, and Ca, and Mo and Ch carbides. Data on their application and thermodynamic and wear characteristics are presented. It was concluded that, although the spraying processes used have not been optimized, plasma-spray technology has made it possible to coat diesel engine parts with ceramic materials. Preliminary results show that, relative to valves and piston crowns: stabilized ZrO/sub 2/ coating under certain conditions increases the working life of various components; higher combustion temperature may improve the thermal efficiency by increased turbocharger air delivery; reduction in the component temperatures decreases the thermal stresses; the ZrO/sub 2/.MgO shows improved corrosion resistance in combustion gases compared to ZrO/sub 2/.Y/sub 2/O/sub 3/ and ZrO/sub 2/.CaO; the limitations of the coatings have to be defined in more detail; and the adherence of thicker coatings has to be improved. Optimization of the spraying process with respect to particle fusion is necessary. Also, Mo and Ch carbide coatings were found to increase the service life of piston rings. (LCL)

  17. Some design considerations for ceramic components in heat engine applications

    Science.gov (United States)

    Gyekenyesi, John P.

    1986-01-01

    The design methodology for brittle material structures which is being developed and used at the Lewis Research Center for sizing ceramic components in heat engine applications is reviewed. Theoretical aspects of designing with structural ceramics are discussed, and a general purpose reliability program for predicting fast fracture response due to volume distributed flaws is described. Statistical treatment of brittle behavior, based on the Weibull model, is reviewed and its advantages, as well as drawbacks, are listed. A mechanistic statistical fracture theory, proposed by Batdorf to overcome the Weibull model limitations and based on Griffith fracture mechanics, is summarized. Failure probability predictions are made for rotating annular Si3N4 disks using various fracture models, and the results are compared to actual failure data. The application of these design methods to Government funded ceramics engine demonstration programs is surveyed. The uncertainty in observed component performance emphasizes the need for proof testing and improved nondestructive evaluation to guarantee adequate structural integrity.

  18. Impact design methods for ceramic components in gas turbine engines

    Science.gov (United States)

    Song, J.; Cuccio, J.; Kington, H.

    1991-01-01

    Methods currently under development to design ceramic turbine components with improved impact resistance are presented. Two different modes of impact damage are identified and characterized, i.e., structural damage and local damage. The entire computation is incorporated into the EPIC computer code. Model capability is demonstrated by simulating instrumented plate impact and particle impact tests.

  19. Assessment of strength limiting flaws in ceramic heat exchanger components. Final report, September 1984--June 1993

    Energy Technology Data Exchange (ETDEWEB)

    Bower, J.R.; Buttram, J.D.; Edwards, M.J.; Okes, L.R.; Powers, T.; Robertson, M.O.; Sandifer, J.B.

    1993-06-01

    The ability to predict energy efficient lifetimes for ceramic heat exchanger components is necessary for their design, manufacture, and sale. The ability to inspect components for critical defects and adherence to specifications is also vital. This is the final report of a three phase program. In phase 1, various nondestructive evaluation methods were evaluated for use on siliconized silicon carbide heat exchanger tubes. The more promising ones were further developed for use in phase 2. These methods were used to examine samples used in a mechanical testing program, carried out at room temperature and at high temperature, to determine the detectability of defects and the effects of load at high temperature. A model was developed for fast fracture reliability. During phase 3, the equipment installed during phase 2 was modified for faster, easier ultrasonic scanning and microfocus X-ray computed tomography. This report describes the methods used to improve ultrasonic scanning of tubes, to reduce artifacts and enhance defect detection by X-ray computed tomography, to carry out pressure tests and high temperature C-ring tests with acoustic emission monitoring, and to generate a lifetime prediction model. The final model, the verification test results, and a general procedure for establishing specifications and acceptance tests for ceramics are presented.

  20. High energy electron beam joining of ceramic components

    Energy Technology Data Exchange (ETDEWEB)

    Turman, B.N.; Glass, S.J.; Halbleib, J.A. [and others

    1997-07-01

    High strength, hermetic braze joints between ceramic components have been produced using high energy electron beams. With a penetration depth into a typical ceramic of {approximately}1 cm for a 10 MeV electron beam, this method provides the capability for rapid, transient brazing operations where temperature control of critical components is essential. The method deposits energy directly into a buried joint, allowing otherwise inaccessible interfaces to be brazed. Because of transient heating, higher thermal conductivity, lower heat capacity, and lower melting temperature of braze metals relative to the ceramic materials, a pulsed high power beam can melt a braze metal without producing excessive ceramic temperatures. We have demonstrated the feasibility of this process related to ceramic coupons as well as ceramic and glass tubes. The transient thermal response was predicted, using as input the energy absorption predicted from the coupled electron-photon transport analysis. The joining experiments were conducted with an RF Linac accelerator at 10-13 MV. The repetition rate of the pulsed beam was varied between 8 and 120 Hz, the average beam current was varied between 8 and 120 microamps, and the power was varied up to 1.5 kW. These beam parameters gave a beam power density between 0.2 to 2 kW/cm{sup 2}. The duration of the joining runs varied from 5 to 600 sec. Joining experiments have provided high strength between alumina - alumina and alumina - cermet joints in cylindrical geometry. These joints provided good hermetic seals. A series of tests was conducted to determine the minimum beam power and exposure time for producing, a hermetic seal.

  1. FORMATION MECHANISM OF TITANIUM CARBIDE CRYSTAL IN LASER SYNTHESIZED METAL-CERAMIC COMPOSITE COATING

    OpenAIRE

    BAOSHUAI DU; ZHONGWEN. ZHANG; XINHONG WANG; ZENGDA ZOU

    2011-01-01

    In situ titanium carbide reinforced iron-based composite coating was deposited on mild carbon steel using laser surface engineering (LSE) with ferrotitanium and graphite as precursor. The microstructure and phase constituents of the deposited coating were characterized. Formation mechanism of titanium carbide crystal in the composite coating was elucidated by correlating the morphology of titanium carbide and the thermal cycle experienced by the precursor during the laser treatment. It was de...

  2. Additive Manufacture of Ceramics Components by Inkjet Printing

    Directory of Open Access Journals (Sweden)

    Brian Derby

    2015-03-01

    Full Text Available In order to build a ceramic component by inkjet printing, the object must be fabricated through the interaction and solidification of drops, typically in the range of 10−100 pL. In order to achieve this goal, stable ceramic inks must be developed. These inks should satisfy specific rheological conditions that can be illustrated within a parameter space defined by the Reynolds and Weber numbers. Printed drops initially deform on impact with a surface by dynamic dissipative processes, but then spread to an equilibrium shape defined by capillarity. We can identify the processes by which these drops interact to form linear features during printing, but there is a poorer level of understanding as to how 2D and 3D structures form. The stability of 2D sheets of ink appears to be possible over a more limited range of process conditions that is seen with the formation of lines. In most cases, the ink solidifies through evaporation and there is a need to control the drying process to eliminate the: “coffee ring” defect. Despite these uncertainties, there have been a large number of reports on the successful use of inkjet printing for the manufacture of small ceramic components from a number of different ceramics. This technique offers good prospects as a future manufacturing technique. This review identifies potential areas for future research to improve our understanding of this manufacturing method.

  3. Effect of Density and Surface Roughness on Optical Properties of Silicon Carbide Optical Components

    Institute of Scientific and Technical Information of China (English)

    LIU Gui-Ling; HUANG Zheng-Ren; LIU Xue-Jian; JIANG Dong-Liang

    2008-01-01

    @@ The effect of density and surface roughness on the optical properties of silicon carbide optical components is investigated.The density is the major factor of the total reflectance while the surface roughness is the major factor of the diffuse reflectance.The specular reflectance of silicon carbide optical components can be improved by increasing the density and decreasing the surface roughness,in the form of reducing bulk absorption and surface-related scattering,respectively.The contribution of the surface roughness to the specular reflectance is much greater than that of the density.When the rms surface roughness decreases to 2.228nm,the specular reflectance decreases to less than 0.7% accordingly.

  4. Correlation and principal component analysis in ceramic tiles characterization

    Directory of Open Access Journals (Sweden)

    Podunavac-Kuzmanović Sanja O.

    2015-01-01

    Full Text Available The present study deals with the analysis of the characteristics of ceramic wall and floor tiles on the basis of their quality parameters: breaking force, flexural strenght, absorption and shrinking. Principal component analysis was applied in order to detect potential similarities and dissimilarities among the analyzed tile samples, as well as the firing regimes. Correlation analysis was applied in order to find correlations among the studied quality parameters of the tiles. The obtained results indicate particular differences between the samples on the basis of the firing regimes. However, the correlation analysis points out that there is no statistically significant correlation among the quality parameters of the studied samples of the wall and floor ceramic tiles.[Projekat Ministarstva nauke Republike Srbije, br. 172012 i br. III 45008

  5. Development of high-temperature resistant noncorrodible silicon-carbide components for gas turbine application. Follow-up-report. Entwicklung von hochwarmfesten, korrosionsbestaendigen Siliciumcarbid-Formkoerpern fuer die Verwendung im Gasturbinenbau. Fortschrittsbericht

    Energy Technology Data Exchange (ETDEWEB)

    Blecha, M.; Pohlmann, H.J.

    1985-03-01

    The report under review describes the work of phase 3 (1980 - 1983) of the project 'Ceramic Materials for Automobile Gas Turbines', which has been sponsored by the Ministry for Research and Technology of the Federal Republic of Germany since 1974. Special effort has been put on the improvement of different silicon carbide materials and suitable production techniques for the production of static gas turbine components and a heat exchanger prototype. Tight connection of production techniques, construction and testing in simulated application conditions made it possible to transfer improved material data from test specimens to structural components. Prototypes of combustion chambers, heat exchangers were produced and tested. The positive results of this R+D-project lead to the series production of silicon carbide components for engineering.

  6. Effect of silicon carbide ceramic coating process on the mirror surface quality

    Science.gov (United States)

    Wang, Peipei; Wang, Li; Wang, Gang; Bai, Yunli; Wang, Peng; Xiao, Zhenghang

    2016-10-01

    Silicon carbide, as a new reflector material, its excellent physical and chemical properties has been widely recognized by the industry. In order to make SiC mirror better used in space optical system, we used digital coating equipment during its coating process. By using ion-assisted electron evaporation method, we got a complete metal reflective film system on the surface of finely polished silicon carbide mirror. After automated coating process, by adjusting the coating parameters during the process, the surface roughness of silicon carbide improved from 7.8 nm to 5.1 nm, and the average optical reflectance of the surface reached 95% from visible to near-infrared. The metal reflective film system kept well after annealing and firmness test. As a result, the work of this paper will provide an important reference for high-precision coating process on large diameter SiC mirror.

  7. Nanoscale multilayered and porous carbide interphases prepared by pressure-pulsed reactive chemical vapor deposition for ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Jacques, S., E-mail: jacques@lcts.u-bordeaux1.fr [LCTS, University of Bordeaux 1, CNRS, Herakles-Safran, CEA, 3 allee de la Boetie, F-33600 Pessac (France); Jouanny, I.; Ledain, O.; Maillé, L.; Weisbecker, P. [LCTS, University of Bordeaux 1, CNRS, Herakles-Safran, CEA, 3 allee de la Boetie, F-33600 Pessac (France)

    2013-06-15

    In Ceramic Matrix Composites (CMCs) reinforced by continuous fibers, a good toughness is achieved by adding a thin film called “interphase” between the fiber and the brittle matrix, which acts as a mechanical fuse by deflecting the matrix cracks. Pyrocarbon (PyC), with or without carbide sub-layers, is typically the material of choice to fulfill this role. The aim of this work was to study PyC-free nanoscale multilayered carbide coatings as interphases for CMCs. Nanoscale multilayered (SiC–TiC){sub n} interphases were deposited by pressure-Pulsed Chemical Vapor Deposition (P-CVD) on single filament Hi-Nicalon fibers and embedded in a SiC matrix sheath. The thicknesses of the carbide interphase sub-layers could be made as low as a few nanometers as evidenced by scanning and transmission electron microscopy. By using the P-ReactiveCVD method (P-RCVD), in which the TiC growth involves consumption of SiC, it was not only possible to obtain multilayered (SiC–TiC){sub n} films but also TiC films with a porous multilayered microstructure as a result of the Kirkendall effect. The porosity in the TiC sequences was found to be enhanced when some PyC was added to SiC prior to total RCVD consumption. Because the porosity volume fraction was still not high enough, the role of mechanical fuse of the interphases could not be evidenced from the tensile curves, which remained fully linear even when chemical attack of the fiber surface was avoided.

  8. Recent trends and theoretical background in sintering of silicon carbide ceramics

    Science.gov (United States)

    Suzuki, H.

    1983-01-01

    This article gives an outline of sintering techniques of silicon carbide and refers to recent developments. These techniques are also applicable to other oxides with a high melting point and particularly high sinterability, namely MgO and BeO.

  9. High pressure low temperature hot pressing method for producing a zirconium carbide ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Cockeram, Brian V.

    2017-01-10

    A method for producing monolithic Zirconium Carbide (ZrC) is described. The method includes raising a pressure applied to a ZrC powder until a final pressure of greater than 40 MPa is reached; and raising a temperature of the ZrC powder until a final temperature of less than 2200.degree. C. is reached.

  10. Joining of Silicon Carbide-Based Ceramics for MEMS-LDI Fuel Injector Applications

    Science.gov (United States)

    Halbig, Michael C.; Singh, Mrityunjay

    2012-01-01

    Deliver the benefits of ceramics in turbine engine applications- increased efficiency, performance, horsepower, range, operating temperature, and payload and reduced cooling and operation and support costs for future engines.

  11. IMPROVING ENERGY EFFICIENCY OF SILICON CARBIDE CERAMICS PRODUCTION BY BATCH REGULATION

    Directory of Open Access Journals (Sweden)

    Dmitriy Zhukov

    2015-09-01

    Full Text Available The article discusses an energy-efficient method for producing SiC-based composites via doping with oxide eutectic compositions and batch granulometry regulation. The influence of batch granulometry on physico-mechanical properties of ceramics is studied, and fractions ratio is determined allowing us to obtain a dense material with improved strength and fracture toughness. Such ceramics shows excellent mechanical behavior and holds much promise as a structural and armor material.

  12. Joining and Integration of Silicon Carbide for Turbine Engine Applications

    Science.gov (United States)

    Halbig, Michael C.; Singh, Mrityunjay; Coddington, Bryan; Asthana, Rajiv

    2010-01-01

    The critical need for ceramic joining and integration technologies is becoming better appreciated as the maturity level increases for turbine engine components fabricated from ceramic and ceramic matrix composite materials. Ceramic components offer higher operating temperatures and reduced cooling requirements. This translates into higher efficiencies and lower emissions. For fabricating complex shapes, diffusion bonding of silicon carbide (SiC) to SiC is being developed. For the integration of ceramic parts to the surrounding metallic engine system, brazing of SiC to metals is being developed. Overcoming the chemical, thermal, and mechanical incompatibilities between dissimilar materials is very challenging. This presentation will discuss the types of ceramic components being developed by researchers and industry and the benefits of using ceramic components. Also, the development of strong, crack-free, stable bonds will be discussed. The challenges and progress in developing joining and integration approaches for a specific application, i.e. a SiC injector, will be presented.

  13. Full-field characterization of thermal diffusivity in continuous- fiber ceramic composite materials and components

    Energy Technology Data Exchange (ETDEWEB)

    Steckenrider, J.S.; Ellingson, W.A. [Argonne National Lab., IL (United States); Rothermel, S.A. [South Dakota State Univ., Brookings, SD (United States)

    1995-05-01

    Continuous-fiber ceramic matrix composites (CFCCs) are currently being developed for various high-temperature applications, including use in advanced heat engines. Among the material classes of interest for such applications are silicon carbide (SiC)-fiber-reinforced SiC (SiC{sub (f)}/SiC), SiC-fiber-reinforced silicon nitride (SiC {sub (f)}/Si{sub 3}N{sub 4}), aluminum oxide (Al{sub 2}O{sub 3})-fiber-reinforced Al{sub 2}O{sub 3} (Al{sub 2}O{sub 3}{sub (f)}/Al{sub 2}O{sub 3}), and others. In such composites, the condition of the interfaces (between the fibers and matrix) are critical to the mechanical and thermal behavior of the component (as are conventional mechanical defects such as cracks, porosity, etc.). For example, oxidation of this interface (especially on carbon coated fibers) can seriously degrade both mechanical and thermal properties. Furthermore, thermal shock damage can degrade the matrix through extensive crack generation. A nondestructive evaluation method that could be used to assess interface condition, thermal shock damage, and to detect other ``defects`` would thus be very beneficial, especially if applicable to full-scale components. One method under development uses infrared thermal imaging to provide ``single-shot`` full-field assessment of the distribution of thermal properties in large components by measuring thermal diffusivity. By applying digital image filtering, interpolation, and least-squares-estimation techniques for noise reduction, we can achieve acquisition and analysis times of minutes or less with submillimeter spatial resolution. The system developed at Argonne has been used to examine the effects of thermal shock, oxidation treatment, density variations, and variations in oxidation resistant coatings in a full array of test specimens. Subscale CFCC components with nonplanar geometries have also been studied for manufacturing-induced variations in thermal properties.

  14. A review of oxide, silicon nitride, and silicon carbide brazing

    Energy Technology Data Exchange (ETDEWEB)

    Santella, M.L.; Moorhead, A.J.

    1987-01-01

    There is growing interest in using ceramics for structural applications, many of which require the fabrication of components with complicated shapes. Normal ceramic processing methods restrict the shapes into which these materials can be produced, but ceramic joining technology can be used to overcome many of these limitations, and also offers the possibility for improving the reliability of ceramic components. One method of joining ceramics is by brazing. The metallic alloys used for bonding must wet and adhere to the ceramic surfaces without excessive reaction. Alumina, partially stabilized zirconia, and silicon nitride have high ionic character to their chemical bonds and are difficult to wet. Alloys for brazing these materials must be formulated to overcome this problem. Silicon carbide, which has some metallic characteristics, reacts excessively with many alloys, and forms joints of low mechanical strength. The brazing characteristics of these three types of ceramics, and residual stresses in ceramic-to-metal joints are briefly discussed.

  15. Impurities in silicon carbide ceramics and their role during high temperature creep

    Science.gov (United States)

    Backhaus-Ricoult, M.; Mozdzierz, N.; Eveno, P.

    1993-12-01

    The high-temperature compressive creep behaviour of hot-pressed silicon carbide ceramics with different additive packages (boron and carbon or no additive) is investigated as a function of several parameters: the microstructure, the nature of the additives and that of the impurities. Additional carbon is present in all the materials investigated, as graphite precipitates of various size and amount. In materials densified with addition of boron, large precipitates of B{25}C and small amorphous silica pockets are identified. In the case of materials containing impurities, small precipitates of FeSi, Fe or Ti5Si3 are detected. Creep experiments are conducted on materials with no additives and on others containing boron and carbon additives, at temperatures ranging from 1 773 K to 1 973 K and under stresses from 100 to 1 100 MPa. A comparison of the creep behaviour of the various materials points out to the destructive effect of carbon precipitates on the creep rate: the stationary creep rate of the material containing carbon (and boron) additives is by a factor 2.5-5 faster, eventhough its grain size is much larger! The creep of both investigated materials is described by a power law with a stress exponent of 1.5 in a low stress range and 3.5-4 in a high stress range. The corresponding activation energies are 364 kJ/mole and 453 kJ/mole in the low stress range and about 629 kJ/mole in the high stress range. At low stresses the materials deform by grain boundary sliding compensated mainly by diffusion along the grain boundaries and to a lesser extent by limited cavitation, as a result of the barrier role played by grain boundaries for dislocations. At high stresses the grain boundaries are no longer an obstacle to dislocation motion, which becomes the dominant deformation mechanism. La microstructure de deux céramiques, SiC sans ajouts et SiC avec bore et carbone, est étudiée par microscopie électronique à transmission dans le but d'évaluer l'influence des

  16. High Speed Cutting Inconel 718 with Coated Carbide and Ceramic Inserts

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    High speed machining (HSM) technology is one of important aspects of advanced manufacturing technology. Nickel-based superalloys have been widely used in the aircraft and nuclear industry due to their exceptional thermal resistance and the ability to retain mechanical properties at elevated temperatures of service environment over 700 ℃. However, they are classified as difficult-to-cut materials due to their high shear strength, work hardening tendency, highly abrasive carbide particles in the microstructur...

  17. Development of impact design methods for ceramic gas turbine components

    Science.gov (United States)

    Song, J.; Cuccio, J.; Kington, H.

    1990-01-01

    Impact damage prediction methods are being developed to aid in the design of ceramic gas turbine engine components with improved impact resistance. Two impact damage modes were characterized: local, near the impact site, and structural, usually fast fracture away from the impact site. Local damage to Si3N4 impacted by Si3N4 spherical projectiles consists of ring and/or radial cracks around the impact point. In a mechanistic model being developed, impact damage is characterized as microcrack nucleation and propagation. The extent of damage is measured as volume fraction of microcracks. Model capability is demonstrated by simulating late impact tests. Structural failure is caused by tensile stress during impact exceeding material strength. The EPIC3 code was successfully used to predict blade structural failures in different size particle impacts on radial and axial blades.

  18. Transient liquid phase sintering of tantalum carbide ceramics by using silicon as the sintering aid and its effects on microstructure and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Zhong, Lianbing [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Liu, Limeng, E-mail: liulimeng@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Worsch, Christian; Gonzalez, Jesus; Springer, André [Otto Schott Institute of Materials Research, Friedrich-Schiller-University Jena, Lobdergraben 32, D-07743 Jena (Germany); Ye, Feng [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2015-01-15

    Tantalum carbide composites with 0.76–8.85 wt.% elemental silicon as a sintering aid were fabricated by spark plasma sintering (SPS) at 1700 °C and 30 MPa for 5 min. The transient-liquid-phase sintering behavior, the microstructures and the mechanical properties of the tantalum carbide composites were investigated. Oxide impurities present on the surfaces of the tantalum carbide particles were eliminated by reactions with the elemental silicon in a temperature range from 1271 °C to 1503 °C to benefit densification. Then the silicon melted at its melting point temperature of 1413 °C to facilitate rearrangement of the tantalum carbide particles. By the end of the densification, the elemental silicon transformed into more refractory TaSi{sub 2} and SiC in the consolidated ceramics by reactions with the tantalum carbide at temperatures lower than 1773 °C. Both TaSi{sub 2} and SiC particles improved densification by physically pinning growth of the tantalum carbide grains. Further densification was resulted from creep flow of the silicides after brittle-to-ductile transformation of the silicides at temperatures <1650 °C. Due to the good effects of using elemental silicon as the sintering aid, all the compositions reached densities >96.7% theoretical. The average grain sizes in the consolidated materials decreased with the silicon addition from about 19 μm in the 0.76 wt.% Si composition to about 9 μm in the 8.85 wt.% Si composition. A good flexural strength up to ∼709 MPa was reached in the 8.85 wt.% Si material due to full density and fine microstructure. - Highlights: • Tantalum carbide ceramics were densified by using 0.76–8.85 wt.% silicon as the sintering aids. • The transient liquid phase sintering behavior of the material system was discussed. • The elemental silicon improved densification and subsequently replaced by TaSi{sub 2} and SiC. • The tantalum carbide ceramic with 8.85 wt.% silicon addition showed a good flexural

  19. Preparation of Silicon Carbide Reticulated Ceramics%碳化硅网眼多孔陶瓷的制备

    Institute of Scientific and Technical Information of China (English)

    朱新文; 江东亮; 谭寿洪

    2000-01-01

    本工作采用有机泡沫浸渍工艺制备了具有相互贯通气孔的碳化硅网眼多孔陶瓷.通过选择合适的流变剂获得了对海绵具有良好涂覆性能的浆料.探讨了粘结剂对网眼多孔陶瓷性能的影响,结果表明:硅溶胶是一种比较理想的粘结剂.XRD、SEM研究了烧结制品的晶相组成及显微结构,同时还对烧结制品的孔筋密度、气孔率、力学性能等进行了表征.本工作在1450℃下保温1h获得了气孔率为75%~85%、抗弯强度达2.5MPa以上的碳化硅网眼多孔陶瓷,其主要晶相由α-SiC、α-Al2O3、方石英和莫来石组成.%The open cell silicon carbide reticulated ceramics were prepared by impregnating a polyurethane sponge with aqueous ceramic slurry. TG-DTA analysis of the polyurethane sponge was used to determine the global thermal cycle for the consolidation of the porous ceramic bodies.A thixotropical slurry by adding effective rheological agents was optimized to uniformly coat the polyurethane sponge. The effect of processing conditions on properties of the sintered was studied.The effect of binders on processing was discussed in detail and it was found that colloidal silica is an effective binder. The structure of the sintered bodies were characterized by SEM and the phases of the sintered bodies were determined by XRD. Some properties including bulk density,strut density, porosity and strength of the sintered bodies, were characterized. The SiC reticulated ceramics, having 75%~85% porosity and bending strength as high as 2.5MPa, can be obtained under firing temperature 1450℃ for lh. The phases of the fired bodies are composed of α-SiC,α-Al2O3, cristobalite and mullite.

  20. Microstructural designs of spark-plasma sintered silicon carbide ceramic scaffolds

    Energy Technology Data Exchange (ETDEWEB)

    Roman-Manso, B.; Pablos, A. de; Belmonte, M.; Osendi, M. I.; Miranzo, P.

    2014-04-01

    Concentrated ceramic inks based on (SiC) powders, with different amounts of Y{sub 2}O{sub 3} and Al{sub 2}O{sub 3} as sintering aids, are developed for the adequate production of SiC scaffolds, with different patterned morphologies, by the Robocasting technique. The densification of the as-produced 3D structures, previously heat treated in air at 600 degree centigrade for the organics burn-out, is achieved with a Spark Plasma Sintering (SPS) furnace. The effects of the amount of sintering additives (7 - 20 wt. %) and the size of the SiC powders (50 nm and 0.5 {mu}m) on the processing of the inks, microstructure, hardness and elastic modulus of the sintered scaffolds, are studied. The use of nano-sized (SiC) powders significantly restricts the attainable maximum solids volume fraction of the ink (0.32 compared to 0.44 of the submicron-sized powders-based ink), involving a much larger porosity of the green ceramic bodies. Furthermore, reduced amounts of additives improve the mechanical properties of the ceramic skeleton; particularly, the stiffness. The grain size and specific surface area of the starting powders, the ink solids content, green porosity, amount of sintering additives and SPS temperatures are the main parameters to be taken into account for the production of these SiC cellular ceramics. (Author)

  1. Silicon carbide thin films as nuclear ceramics grown by laser ablation

    Energy Technology Data Exchange (ETDEWEB)

    Filipescu, M., E-mail: morarm@nipne.ro [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO 77125, Magurele - Bucharest (Romania); Velisa, G. [Horia Hulubei National Institute of Physics and Nuclear Engineering, P.O.BOX MG-6, Bucharest - Magurele (Romania); Ion, V.; Andrei, A. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO 77125, Magurele - Bucharest (Romania); Scintee, N.; Ionescu, P. [Horia Hulubei National Institute of Physics and Nuclear Engineering, P.O.BOX MG-6, Bucharest - Magurele (Romania); Stanciu, S.G. [Center for Microscopy- Microanalysis and Information Processing, University ' POLITEHNICA' of Bucharest, Bucharest (Romania); Pantelica, D. [Horia Hulubei National Institute of Physics and Nuclear Engineering, P.O.BOX MG-6, Bucharest - Magurele (Romania); Dinescu, M. [National Institute for Laser, Plasma and Radiation Physics, P.O. Box MG 16, RO 77125, Magurele - Bucharest (Romania)

    2011-09-01

    Silicon carbide has been identified as a potential inert matrix candidate for advanced fuel. In this work, the growth of SiC thin films by pulsed laser deposition is reported. The stoicheometry and thickness of deposited films was investigated by non-Rutherford backscattering spectrometry. The influence of the deposition parameters, i.e. substrate temperature and laser fluence on the structure, morphology and optical properties of the deposited thin layers was studied. It was found that polycrystalline SiC thin films with uniform surface morphology were obtained at 873 K.

  2. Pre-form ceramic matrix composite cavity and method of forming and method of forming a ceramic matrix composite component

    Energy Technology Data Exchange (ETDEWEB)

    Monaghan, Philip Harold; Delvaux, John McConnell; Taxacher, Glenn Curtis

    2015-06-09

    A pre-form CMC cavity and method of forming pre-form CMC cavity for a ceramic matrix component includes providing a mandrel, applying a base ply to the mandrel, laying-up at least one CMC ply on the base ply, removing the mandrel, and densifying the base ply and the at least one CMC ply. The remaining densified base ply and at least one CMC ply form a ceramic matrix component having a desired geometry and a cavity formed therein. Also provided is a method of forming a CMC component.

  3. Development of high toughness, high strength aluminide-bonded carbide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Becher, P.F.; Plucknett, K.P.; Tiegs, T.N. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Cemented carbides are widely used in applications where resistance to abrasion and wear are important, particularly in combination with high strength and stiffness. In the present case, ductile aluminides have been used as a binder phase to fabricate dense carbide cermets by either sintering of mixed powders or a melt-infiltration sintering process. The choice of an aluminide binder was based on the exceptional high temperature strength and chemical stability exhibited by these alloys. For example, TiC-based composites with a Ni{sub 3}Al binder phase exhibit improved oxidation resistance, Young`s moduli > 375 GPa, high fracture strengths (> 1 GPa) that are retained to {ge} 900{degrees}C, and fracture toughness values of 10 to 15 MPa{radical}m, identical to that measured in commercial cobalt-bonded WC with the same test method. The thermal diffusivity values at 200{degrees}C for these composites are {approximately} 0.070 to 0.075 cm{sup 2}/s while the thermal expansion coefficients rise with Ni3Al content from {approximately} 8 to {approximately}11 x 10{sup {minus}6}/{degrees}C over the range of 8 to 40 vol. % Ni{sub 3}Al. The oxidation and acidic corrosion resistances are quite promising as well. Finally, these materials also exhibit good electrical conductivity allowing them to be sectioned and shaped by electrical discharge machining (EDM) processes.

  4. Sodium sulfate corrosion of silicon carbide fiber-reinforced lithium aluminosilicate glass-ceramic matrix composites

    OpenAIRE

    1993-01-01

    Approved for public release; distribution is unlimited. Sodium sulfate hot corrosion of a SiC fiber-reinforced lithium aluminosilicate (LAS) glass-ceramic matrix composite was studied using Scanning Electron Microscope (SEM) and X-ray Diffraction (XRD). Changes in the microstructural chemical composition of the specimens were investigated. The samples provided by Naval Air Warfare Center (NAWC), Warminster, PA were grouped as follows: (1) as-received, (2) Na2SO4 salt-coated and heat-treate...

  5. In Situ Preparation of Titanium Carbide Ceramic Layer on Grey Cast Iron

    Directory of Open Access Journals (Sweden)

    Lisheng ZHONG

    2015-11-01

    Full Text Available In this article, we report the in situ synthesis of TiC ceramic layer between titanium plate and graphite phases in grey cast iron using heat treatment method. The microstructure of the compound region was characterized by X-ray diffraction (XRD and scanning electron microscopy (SEM, and the kinetics of the TiC ceramic layer was analyzed. The results revealed that the as-prepared TiC samples were irregularly shaped particles with a size of 1 ~ 8 μm and gradient distribution on the surface of grey cast iron. The thickness of the reaction layers increased gradually as the incubation continued, which were 62, 81, 95 and 108 μm after incubation at 1164 °C for 1, 2, 3 and 4 hours, respectively. Also, it can be recognized that the layer thickness changes in a parabolic style with incubation duration. The formation process of TiC ceramic layer consists of diffusion and in situ reaction of carbon and titanium atoms.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9700

  6. Effect of SiO2 on the Preparation and Properties of Pure Carbon Reaction Bonded Silicon Carbide Ceramics

    Institute of Scientific and Technical Information of China (English)

    WU Qi-de; GUO Bing-jian; YAN Yong-gao; ZHAO Xiu-jian; HONG Xiao-lin

    2004-01-01

    Effect of SiO2 content and sintering process on the composition and properties of Pure CarbonReaction Bonded Silicon Carbide (PCRBSC) ceramics prepared with C - SiO2 green body by infiltrating siliconwas presented. The infiltrating mechanism of C - SiO2 preform was also explored. The experimental results indicatethat the shaping pressure increases with the addition of SiO2 to the preform, and the pore size of the body turnedfiner and distributed in a narrower range, which is beneficial to decreasing the residual silicon content in the sin-tered materials and to avoiding shock off, thus increasing the conversion rate of SiC. SiO2 was deoxidized by car-bon at a high temperature and the gaseous SiO and CO produced are the main reason to the crack of the body atan elevated temperature. If the green body is deposited at 1800℃ in vacuum before infiltration crack will not beproduced in the preform and fully dense RBSC can be obtained. The ultimate material has the following properties:a density of3.05-3.12g/cm3 ,a strength of 580±32MPa and a hardness of (HRA)91-92.3.

  7. Specific Nature of Application of Various Carbon Components for Mechanochemical Synthesis of Titanium Carbide

    Science.gov (United States)

    Reva, V. P.; Yagofarov, V. U.; Gulevskii, D. A.; Filatenkov, A. E.; Mansurov, Yu N.

    2016-08-01

    It has been established that structure of carbon modifications, obtained via pyrolysis of vegetable feed, and ash content of natural graphite are crucial factors during mechanochemical synthesis of titanium carbide under vibratory conditions. The possibility of synthesis of titanium carbide with minimal sulfur content has been shown.

  8. Effects of superfine refractory carbide additives on microstructure and mechanical properties of TiB{sub 2}–TiC+Al{sub 2}O{sub 3} composite ceramic cutting tool materials

    Energy Technology Data Exchange (ETDEWEB)

    Zou, Bin, E-mail: zou20011110@163.com [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China); Ji, Wenbin; Huang, Chuanzhen; Wang, Jun [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China); Li, Shasha [Shandong Special Equipment Inspection Institute, Jinan 250013 (China); Xu, Kaitao [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China)

    2014-02-05

    Highlights: • The superfine carbides determined the mechanical properties of composites. • Superfine HfC or TaC caused some oxide impurities in composites. • Superfine VC or NbC refined and homogenized the microstructure. • Failure of composites containing HfC or TaC was produced by larger grains. • Composite containing VC exhibited more bridging and transcrystalline failure. -- Abstract: A study to increase the mechanical properties of TiB{sub 2}–TiC+Al{sub 2}O{sub 3} composite ceramic cutting tool material by using superfine refractory carbide additives is presented. Four superfine refractory carbides are considered to investigate their effects on the phase composition, element distribution, grain size, fracture surface, crack propagation of the metal ceramic. The physicochemical properties of superfine carbides, such as chemical activities and atom radius, were found to have the significant effects on the microstructure and mechanical properties of the metal ceramic. Hafnium carbide (HfC) and Tantalum carbide (TaC) reduced the mechanical properties of the metal ceramic because of their poor solubility with the Ni binder phase and the formation of oxides. The mechanical properties of the metal ceramic were increased by the addition of superfine niobium carbide (NbC) and vanadium carbide (VC), and their optimum values were a flexural strength of 1100 ± 62 MPa, fracture toughness of 8.5 ± 0.8 MPa.m1/2 and hardness of 21.53 ± 0.36 GPa, respectively, when 3.2 wt% superfine VC was used.

  9. Thermal response of ceramic components during electron beam brazing

    Energy Technology Data Exchange (ETDEWEB)

    Voth, T.E.; Gianoulakis, S.E.; Halbleib, J.A.

    1996-03-01

    Ceramics are being used increasingly in applications where high temperatures are encountered such as automobile and gas turbine engines. However, the use of ceramics is limited by a lack of methods capable of producing strong, high temperature joints. This is because most ceramic-ceramic joining techniques, such as brazing, require that the entire assembly be exposed to high temperatures in order to assure that the braze material melts. Alternatively, localized heating using high energy electron beams may be used to selectively heat the braze material. In this work, high energy electron beam brazing of a ceramic part is modeled numerically. The part considered consists of a ceramic cylinder and disk between which is sandwiched an annular washer of braze material. An electron beam impinges on the disk, melting the braze metal. The resulting coupled electron and thermal transport equations are solved using Monte Carlo and finite element techniques. Results indicate that increased electron beam current decreases time to melt as well as required cooling time. Vacuum furnace brazing was also simulated and predicted results indicate increased processing times relative to electron beam brazing.

  10. New Progress in the Preparation of Sintering and Application of Boron Carbide Ceramics%碳化硼陶瓷的烧结与应用新进展

    Institute of Scientific and Technical Information of China (English)

    杨亮亮; 谢志鹏; 刘维良; 魏红康; 赵琳; 宋明

    2015-01-01

    碳化硼陶瓷具有高硬度、高弹性模量、耐磨损、耐腐蚀等优点,是一种综合性能优异的结构材料。碳化硼陶瓷可通过有效添加剂、适当的温度与压力等条件实现致密化烧结,从而提高其综合性能,因此碳化硼的致密化烧结是其关键技术。本文论述了碳化硼陶瓷致密化烧结工艺的基本原理及烧结方法,在此基础上总结了碳化硼陶瓷在陶瓷装甲、核能和耐磨技术等重要领域的应用。%Boron carbide ceramics are typical structural materials with excellent comprehensive properties, due to their high hardness, high elastic modulus, excellent resistance to wear and corrosion, as well as other advantages. The densiifcation of boron carbide ceramics can be realized by effective additives, appropriate temperature and pressure to improve their mechanical behaviors. Thus, the sintering and densiifcation are the key steps in the entire preparing process. Here, the basic principle and routes of the sintering of boron carbide ceramics are summarized, and their applications in the ifeld of armor, nuclear power, and abrasives are presented.

  11. Spark plasma sintering of silicon carbide and multi-walled carbon nanotube reinforced zirconium diboride ceramic composite

    Energy Technology Data Exchange (ETDEWEB)

    Yadhukulakrishnan, Govindaraajan B.; Rahman, Arif; Karumuri, Sriharsha [School of Mechanical and Aerospace Engineering Oklahoma State University, Stillwater, OK 74078 (United States); Stackpoole, Margaret M. [ELORET Corporation, Moffett Field, CA 94035 (United States); Kalkan, A. Kaan; Singh, Raman P. [School of Mechanical and Aerospace Engineering Oklahoma State University, Stillwater, OK 74078 (United States); Harimkar, Sandip P., E-mail: sandip.harimkar@okstate.edu [School of Mechanical and Aerospace Engineering Oklahoma State University, Stillwater, OK 74078 (United States)

    2012-08-30

    Highlights: Black-Right-Pointing-Pointer Dense SiC and carbon nanotube reinforced ZrB{sub 2} composites were spark plasma sintered. Black-Right-Pointing-Pointer SiC and carbon nanotube reinforcement favored the densification of ZrB{sub 2} composites. Black-Right-Pointing-Pointer SiC and carbon nanotube reinforcement resulted in toughening of ZrB{sub 2} composites. Black-Right-Pointing-Pointer Carbon nanotubes were retained in the spark plasma sintered ZrB{sub 2} composites. - Abstract: In this paper spark plasma sintering (SPS) of silicon carbide and multi-walled carbon nanotube reinforced zirconium diboride ultra-high temperature ceramic matrix composites is reported. Systematic investigations on the effect of reinforcement type (SiC and CNTs) and content (10-40 vol.% SiC and 2-6 vol.% CNTs) on densification behavior, microstructure development, and mechanical properties (microhardness, bi-axial flexural strength, and indentation fracture toughness) are presented. With the similar SPS processing parameters (1900 Degree-Sign C, 70 MPa pressure, and 15 min soaking time), near-full densification (>99% relative density) was achieved with 10-40% SiC (in ZrB{sub 2}-SiC) and 4-6% CNT (in ZrB{sub 2}-CNT) reinforced composites. The SiC and CNT reinforcement further improved the indentation fracture toughness of the composites through a range of toughening mechanisms, including particle shearing, crack deflection at the particle-matrix interface, and grain pull-outs for ZrB{sub 2}-SiC composites, and CNT pull-outs and crack deflection in ZrB{sub 2}-CNT composites.

  12. The Influence of Feed Rate on Surface Roughness of TIC–WC Carbide And Al2O3 Ceramics SAWN-OFF with Inner Edge of Diamond Disc

    Directory of Open Access Journals (Sweden)

    Raimundas Mikolaitis

    2011-02-01

    Full Text Available The paper presents results of measurements of surface roughness of titanium-tungsten carbide (T14K8 and aluminium oxide (Al2O3 ceramics surfaces sawn-off with inner edge of diamond disc. The cutting process was performed by cutting machine “АЛМАЗ-4” with 60/40 grain size disc. The dependence of average roughness Ra of the sawn-off surface on feed speed of the workpiece was established.Article in Lithuanian

  13. Study on high efficient electric discharge milling of silicon carbide ceramic with high resistivity

    Institute of Scientific and Technical Information of China (English)

    JI RenJie; LIU YongHong; YU LiLi; LI XiaoPeng; DONG Xin

    2008-01-01

    A new method which employs a group pulse power supply for electric discharge milling of the silicon high pulse utilization, the material removal rate (MRR) can reach 72.9 mm3/min. The effects of high-frequency pulse duration, high-frequency pulse interval, peak voltage, peak current, polarity, ro-tate speed and group frequency on the process performance have been investigated. Also the EDMed surface microstructure is examined with a scanning electron microscope (SEM), an X-ray diffraction (XRD), an energy dispersive spectrometer (EDS) and a micro hardness tester. The results show that the conditions of smaller high-frequency pulse duration and pulse interval, higher peak voltage and peak current, and positive tool polarity are suitable for machining the SiC ceramic. The optimal rotate speed is 1090 r/rain and the preferable group frequency is 730 Hz. In addition, there is a small quantity of iron on machined surface when machining with steel electrode. The average grain size of the EDMed sur-face is smaller than that of the unprocessed, and the micro hardness of machined surface is superior to that of the unprocessed.

  14. Modeling injection molding of net-shape active ceramic components.

    Energy Technology Data Exchange (ETDEWEB)

    Baer, Tomas (Gram Inc.); Cote, Raymond O.; Grillet, Anne Mary; Yang, Pin; Hopkins, Matthew Morgan; Noble, David R.; Notz, Patrick K.; Rao, Rekha Ranjana; Halbleib, Laura L.; Castaneda, Jaime N.; Burns, George Robert; Mondy, Lisa Ann; Brooks, Carlton, F.

    2006-11-01

    To reduce costs and hazardous wastes associated with the production of lead-based active ceramic components, an injection molding process is being investigated to replace the current machining process. Here, lead zirconate titanate (PZT) ceramic particles are suspended in a thermoplastic resin and are injected into a mold and allowed to cool. The part is then bisque fired and sintered to complete the densification process. To help design this new process we use a finite element model to describe the injection molding of the ceramic paste. Flow solutions are obtained using a coupled, finite-element based, Newton-Raphson numerical method based on the GOMA/ARIA suite of Sandia flow solvers. The evolution of the free surface is solved with an advanced level set algorithm. This approach incorporates novel methods for representing surface tension and wetting forces that affect the evolution of the free surface. Thermal, rheological, and wetting properties of the PZT paste are measured for use as input to the model. The viscosity of the PZT is highly dependent both on temperature and shear rate. One challenge in modeling the injection process is coming up with appropriate constitutive equations that capture relevant phenomenology without being too computationally complex. For this reason we model the material as a Carreau fluid and a WLF temperature dependence. Two-dimensional (2D) modeling is performed to explore the effects of the shear in isothermal conditions. Results indicate that very low viscosity regions exist near walls and that these results look similar in terms of meniscus shape and fill times to a simple Newtonian constitutive equation at the shear-thinned viscosity for the paste. These results allow us to pick a representative viscosity to use in fully three-dimensional (3D) simulation, which because of numerical complexities are restricted to using a Newtonian constitutive equation. Further 2D modeling at nonisothermal conditions shows that the choice of

  15. Light element ceramics

    OpenAIRE

    Rao, KJ; Varma, KBR; Raju, AR

    1988-01-01

    An overview of a few structually important light element ceramics is presented. Included in the overview are silicon nitide, sialon, aluminium nitride, boron carbide and silicon carbide. Methods of preparation, characterization and industrial applications of these ceramics are summarized. Mechanical properties, industrial production techniques and principal uses of these ceramics are emphasized.

  16. The status of ceramic turbine component fabrication and quality assurance relevant to automotive turbine needs

    Energy Technology Data Exchange (ETDEWEB)

    Richerson, D.W.

    2000-02-01

    This report documents a study funded by the U.S. Department of Energy (DOE) Office of Transportation Technologies (OTT) with guidance from the Ceramics Division of the United States Automotive Materials Partnership (USAMP). DOE and the automotive companies have funded extensive development of ceramic materials for automotive gas turbine components, the most recent effort being under the Partnership for a New Generation of Vehicles (PNGV) program.

  17. The development and testing of ceramic components in piston engines. Final report

    Energy Technology Data Exchange (ETDEWEB)

    McEntire, B.J. [Norton Co., Northboro, MA (United States). Advanced Ceramics Div.; Willis, R.W.; Southam, R.E. [TRW, Inc., Cleveland, OH (United States)

    1994-10-01

    Within the past 10--15 years, ceramic hardware has been fabricated and tested in a number of piston engine applications including valves, piston pins, roller followers, tappet shims, and other wear components. It has been shown that, with proper design and installation, ceramics improve performance, fuel economy, and wear and corrosion resistance. These results have been obtained using rig and road tests on both stock and race engines. Selected summaries of these tests are presented in this review paper.

  18. Silicon carbide high performance optics: a cost-effective, flexible fabrication process

    Science.gov (United States)

    Casstevens, John M.; Rashed, Abuagela; Plummer, Ronald; Bray, Don; Gates, Rob L.; Lara-Curzio, Edgar; Ferber, Matt K.; Kirkland, Tim

    2001-12-01

    Silicon carbide may well be the best known material for the manufacture of high performance optical components. This material offers many advantages over glasses and metals that have historically been used in high performance optical systems. A combination of extremely high specific stiffness (E/r), high thermal conductivity and outstanding dimensional stability make silicon carbide superior overall to beryllium and low-expansion glass ceramics. A major impediment to wide use of silicon carbide in optical systems has been the cost associated with preliminary shaping and final finishing of silicon carbide. Because silicon carbide is an extremely hard and strong material, precision machining can only be done with expensive diamond tooling on very stiff high quality machine tools. Near-net-shape slip casting of silicon carbide can greatly reduce the cost of silicon carbide mirror substrates but this process still requires significant diamond grinding of the cast components. The process described here begins by machining the component from all special type of graphite. This graphite can rapidly be machined with conventional multi-axis CNC machine tools to achieve any level of complexity and lightweighting required. The graphite is then directly converted completely to silicon carbide with very small and very predictable dimensional change. After conversion to silicon carbide the optical surface is coated with very fine grain CVD silicon carbide which is easily polished to extreme smoothness. Details of the fabrication process are described and photos and performance specifications of an eight-inch elliptical demonstration mirror are provided.

  19. Standardization Efforts for Mechanical Testing and Design of Advanced Ceramic Materials and Components

    Science.gov (United States)

    Salem, Jonathan A.; Jenkins, Michael G.

    2003-01-01

    Advanced aerospace systems occasionally require the use of very brittle materials such as sapphire and ultra-high temperature ceramics. Although great progress has been made in the development of methods and standards for machining, testing and design of component from these materials, additional development and dissemination of standard practices is needed. ASTM Committee C28 on Advanced Ceramics and ISO TC 206 have taken a lead role in the standardization of testing for ceramics, and recent efforts and needs in standards development by Committee C28 on Advanced Ceramics will be summarized. In some cases, the engineers, etc. involved are unaware of the latest developments, and traditional approaches applicable to other material systems are applied. Two examples of flight hardware failures that might have been prevented via education and standardization will be presented.

  20. Ceramic component development analysis -- Volume 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Boss, D.E.

    1998-06-09

    The development of advanced filtration media for advanced fossil-fueled power generating systems is a critical step in meeting the performance and emissions requirements for these systems. While porous metal and ceramic candle-filters have been available for some time, the next generation of filters will include ceramic-matrix composites (CMCs) (Techniweave/Westinghouse, Babcock and Wilcox (B and W), DuPont Lanxide Composites), intermetallic alloys (Pall Corporation), and alternate filter geometries (CeraMem Separations). The goal of this effort was to perform a cursory review of the manufacturing processes used by 5 companies developing advanced filters from the perspective of process repeatability and the ability for their processes to be scale-up to produce volumes. Given the brief nature of the on-site reviews, only an overview of the processes and systems could be obtained. Each of the 5 companies had developed some level of manufacturing and quality assurance documentation, with most of the companies leveraging the procedures from other products they manufacture. It was found that all of the filter manufacturers had a solid understanding of the product development path. Given that these filters are largely developmental, significant additional work is necessary to understand the process-performance relationships and projecting manufacturing costs.

  1. Thermal Transport in Refractory Carbides.

    Science.gov (United States)

    Thermal energy transport mechanisms in titanium carbide and zirconium carbide have been studied. Several compositions of vanadium carbide alloyed...with titanium carbide were used. The electronic component of the thermal conductivity exceeded the values computed using the classical value for L in

  2. Wettability of silicon carbide ceramic by Al2O3/Dy2O3 and Al2O3/Yb2O3 systems

    Institute of Scientific and Technical Information of China (English)

    J.A.da Silva; B.M.Moreschi; G.C.R.Garcia; S.Ribeiro

    2013-01-01

    Wettability is an important phenomenon in the liquid phase sintering of silicon carbide (SiC) ceramics.This work involved a study of the wetting of SiC ceramics by two oxide systems,Al2O3/Dy2O3 and Al2O3/Yb2O3,which have so far not been studied for application in the sintering of SiC ceramics.Five mixtures of each system were prepared,with different compositions close to their respective eutectic ones.Samples of the mixtures were pressed into cylindrical specimens,which were placed on a SiC plate and subjected to temperatures above their melting points using a graphite resistance furnace.The behavior of the melted mixtures on the SiC plate was observed by means of an imaging system using a CCD camera and the sessile drop method was employed to determine the contact angle,the parameter that measures the degree of wettability.The results of variation in the contact angle as a function of temperature were plotted in graphic form which showed that the curves displayed a fast decline and good spreading.All the samples of the two systems presented final contact angles of 40° to 10° indicating their good wetting on SiC in the argon atmosphere.The melted/solidified area and interface between SiC and melted/solidified phase were evaluated by scanning electron microscopy (SEM) and their crystalline phases were identified by X-ray diffraction (DRX).The DRX analysis showed that Al2O3 and RE2O3 reacted and formed the Dy3Al5O12 (DyAg) and Yb3Al5O12 (YbAg) phases.The results indicated that the two systems had a promising potential as additives for the sintering of SiC ceramics.

  3. Boron carbide: Consistency of components, lattice parameters, fine structure and chemical composition makes the complex structure reasonable

    Science.gov (United States)

    Werheit, Helmut

    2016-10-01

    The complex, highly distorted structure of boron carbide is composed of B12 and B11C icosahedra and CBC, CBB and B□B linear elements, whose concentration depends on the chemical composition each. These concentrations are shown to be consistent with lattice parameters, fine structure data and chemical composition. The respective impacts on lattice parameters are estimated and discussed. Considering the contributions of the different structural components to the energy of the overall structure makes the structure and its variation within the homogeneity range reasonable; in particular that of B4.3C representing the carbon-rich limit of the homogeneity range. Replacing in B4.3C virtually the B□B components by CBC yields the hypothetical moderately distorted B4.0C (structure formula (B11C)CBC). The reduction of lattice parameters related is compatible with recently reported uncommonly prepared single crystals, whose compositions deviate from B4.3C.

  4. Synthesis and ceramization of polycarbosilane containing beryllium

    Institute of Scientific and Technical Information of China (English)

    黄小忠; 周珊; 程勇; 杜作娟; 段曦东; 王超英

    2014-01-01

    Polycarbosilane containing beryllium (BPCS) precursors was prepared by the reaction of polycarbosilane (PCS) with beryllium acetylacetone (Be (acac)2). The analysis of structures and components of BPCS demonstrates that their main structures are basically the same as PCS. Ceramization of BPCS precursors shows that BPCS precursors are organic below 600 °C and inorganic at 800 °C. At 1400 °C, BPCS precursors convert into silicon carbide ceramics. The ceramization of different beryllium content precursors were studied, which show that beryllium plays an important role in the inhibition of crystalline grain growth ofβ-SiC at high temperature and it can adjust the dielectric constant of silicon carbide ceramics.

  5. Synthesis and Analysis of Alpha Silicon Carbide Components for Encapsulation of Fuel Rods and Pellets

    Energy Technology Data Exchange (ETDEWEB)

    Kevin M. McHugh; John E. Garnier; George W. Griffith

    2011-09-01

    The chemical, mechanical and thermal properties of silicon carbide (SiC) along with its low neutron activation and stability in a radiation field make it an attractive material for encapsulating fuel rods and fuel pellets. The alpha phase (6H) is particularly stable. Unfortunately, it requires very high temperature processing and is not readily available in fibers or near-net shapes. This paper describes an investigation to fabricate a-SiC as thin films, fibers and near-net-shape products by direct conversion of carbon using silicon monoxide vapor at temperatures less than 1700 C. In addition, experiments to nucleate the alpha phase during pyrolysis of polysilazane, are also described. Structure and composition were characterized using scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction. Preliminary tensile property analysis of fibers was also performed.

  6. Slow Crack Growth and Fatigue Life Prediction of Ceramic Components Subjected to Variable Load History

    Science.gov (United States)

    Jadaan, Osama

    2001-01-01

    Present capabilities of the NASA CARES/Life (Ceramic Analysis and Reliability Evaluation of Structures/Life) code include probabilistic life prediction of ceramic components subjected to fast fracture, slow crack growth (stress corrosion), and cyclic fatigue failure modes. Currently, this code has the capability to compute the time-dependent reliability of ceramic structures subjected to simple time-dependent loading. For example, in slow crack growth (SCG) type failure conditions CARES/Life can handle the cases of sustained and linearly increasing time-dependent loads, while for cyclic fatigue applications various types of repetitive constant amplitude loads can be accounted for. In real applications applied loads are rarely that simple, but rather vary with time in more complex ways such as, for example, engine start up, shut down, and dynamic and vibrational loads. In addition, when a given component is subjected to transient environmental and or thermal conditions, the material properties also vary with time. The objective of this paper is to demonstrate a methodology capable of predicting the time-dependent reliability of components subjected to transient thermomechanical loads that takes into account the change in material response with time. In this paper, the dominant delayed failure mechanism is assumed to be SCG. This capability has been added to the NASA CARES/Life (Ceramic Analysis and Reliability Evaluation of Structures/Life) code, which has also been modified to have the ability of interfacing with commercially available FEA codes executed for transient load histories. An example involving a ceramic exhaust valve subjected to combustion cycle loads is presented to demonstrate the viability of this methodology and the CARES/Life program.

  7. Development of wear resistant ceramic coatings for diesel engine components

    Energy Technology Data Exchange (ETDEWEB)

    Haselkorn, M.H. (Caterpillar, Inc., Peoria, IL (United States))

    1992-04-01

    Improved fuel economy and a reduction of emissions can be achieved by insulation of the combustion chamber components to reduce heat rejection. However, insulating the combustion chamber components will also increase the operating temperature of the piston ring/cylinder liner interface from approximately 150{degree}C to over 300{degree}C. Existing ring/liner materials can not withstand these higher operating temperatures and for this reason, new materials need to be developed for this critical tribological interface. The overall goal of this program is the development of piston ring/cylinder liner material pairs which would be able to provide the required friction and wear properties at these more severe operating conditions. More specifically, this program first selected, and then evaluated, potential d/wear resistant coatings which could be applied to either piston rings an or cylinder liners and provide, at 350{degree}C under lubricated conditions, coefficients of friction below 0.1 and wear rates of less than 25 {times} lO{sup {minus}6} mm/hour. The processes selected for applying the candidate wear resistant coatings to piston rings and/or cylinder liners were plasma spraying, chemical vapor, physical vapor and low temperature arc vapor deposition techniques as well as enameling techniques.

  8. Extremely high fracture rate of a modular acetabular component with a sandwich polyethylene ceramic insertion for THA: a preliminary report.

    Science.gov (United States)

    Kircher, Jörn; Bader, Rainer; Schroeder, Bettina; Mittelmeier, Wolfram

    2009-09-01

    Improvements of ceramic components and design changes have reduced failure rates over the past 30 years in total hip arthroplasty. We present a series of n = 11 cases with ceramic failure out of n = 113 implantations, from which n = 66 were ceramic-on-ceramic (n = 50 with ceramic insert with sandwich in polyethylene and n = 16 with directly fixed ceramic inlay) and n = 47 ceramic on polyethylene bearings, between 1999 and 2001 after introduction of a new implantation system to the market. The overall fracture rate of ceramic for the whole series (n = 113) was 9.7%. For the combination ceramic head with UHMW-PE (n = 47) the fracture rate was 2.1%. For the combination ceramic with ceramic (n = 66) the fracture rate was 15.2%. For the combination ceramic with ceramic sandwich in PE (n = 50) the failure rate was 18%. Only three patients experienced a trauma. Demography of patients (age, gender, body weight and BMI) was not statistically different between patients with failed ceramics and the rest of the patients making patient-specific risk factors unlikely to be an explanation for the failures. Retrospective X-ray analysis of the cup positioning did not show significant difference between failed and non-failed implants in terms of mean cup inclination and version making also operation-specific factors unlikely to be the only reason of this high failure rate. Therefore, manufacturer-specific factors such as design features may have contributed to this high failure rate. Further analysis of the whole series with biomechanical testing of the retrieved material needs to be performed.

  9. Joining of Silicon Carbide Through the Diffusion Bonding Approach

    Science.gov (United States)

    Halbig, Michael .; Singh, Mrityunjay

    2009-01-01

    In order for ceramics to be fully utilized as components for high-temperature and structural applications, joining and integration methods are needed. Such methods will allow for the fabrication the complex shapes and also allow for insertion of the ceramic component into a system that may have different adjacent materials. Monolithic silicon carbide (SiC) is a ceramic material of focus due to its high temperature strength and stability. Titanium foils were used as an interlayer to form diffusion bonds between chemical vapor deposited (CVD) SiC ceramics with the aid of hot pressing. The influence of such variables as interlayer thickness and processing time were investigated to see which conditions contributed to bonds that were well adhered and crack free. Optical microscopy, scanning electron microscopy, and electron microprobe analysis were used to characterize the bonds and to identify the reaction formed phases.

  10. Composition Comprising Silicon Carbide

    Science.gov (United States)

    Mehregany, Mehran (Inventor); Zorman, Christian A. (Inventor); Fu, Xiao-An (Inventor); Dunning, Jeremy L. (Inventor)

    2012-01-01

    A method of depositing a ceramic film, particularly a silicon carbide film, on a substrate is disclosed in which the residual stress, residual stress gradient, and resistivity are controlled. Also disclosed are substrates having a deposited film with these controlled properties and devices, particularly MEMS and NEMS devices, having substrates with films having these properties.

  11. A Novel Technique for the Connection of Ceramic and Titanium Implant Components Using Glass Solder Bonding

    Directory of Open Access Journals (Sweden)

    Enrico Mick

    2015-07-01

    Full Text Available Both titanium and ceramic materials provide specific advantages in dental implant technology. However, some problems, like hypersensitivity reactions, corrosion and mechanical failure, have been reported. Therefore, the combining of both materials to take advantage of their pros, while eliminating their respective cons, would be desirable. Hence, we introduced a new technique to bond titanium and ceramic materials by means of a silica-based glass ceramic solder. Cylindrical compound samples (Ø10 mm × 56 mm made of alumina toughened zirconia (ATZ, as well as titanium grade 5, were bonded by glass solder on their end faces. As a control, a two-component adhesive glue was utilized. The samples were investigated without further treatment, after 30 and 90 days of storage in distilled water at room temperature, and after aging. All samples were subjected to quasi-static four-point-bending tests. We found that the glass solder bonding provided significantly higher bending strength than adhesive glue bonding. In contrast to the glued samples, the bending strength of the soldered samples remained unaltered by the storage and aging treatments. Scanning electron microscopy (SEM and energy-dispersive X-ray (EDX analyses confirmed the presence of a stable solder-ceramic interface. Therefore, the glass solder technique represents a promising method for optimizing dental and orthopedic implant bondings.

  12. Studies on the heat shield structure of ceramic gas turbine components, first report: heat shield properties of the ceramic combustor

    Energy Technology Data Exchange (ETDEWEB)

    Watanabe, K.; Hisamatsu, T.; Yuri, I. (CRIEPI, Yokosuka-shi (Japan). Yokosuka Research Lab.)

    1993-04-01

    The ceramic gas turbine for power generation consists of ceramic parts and metal parts. In order to improve the performance and reliability of the ceramic gas turbine, it is important to develop a heat shield structure between ceramics and metal. CRIEPI proposed a heat shield structure for the ceramic combustor wall in which a small amount of air is introduced in a ceramic fibre layer in the ceramic combustor wall. It was confirmed that the heat shield structure has excellent performance in a high pressure combustion test. This report describes the heat transfer property of the heat shield structure in the ceramic combustor wall by numerical analysis. As a result of analysis, it was clarified that the ceramic fibre temperature changes rapidly near the ceramic tiles, and that the heat transfer property of the heat shield structure is as follows: heat shield performance is maintained by introducing a small amount of air; metal wall temperature is little affected by combustion gas temperature, thermophysical property of ceramic fibres and so on. 9 refs., 19 figs., 2 tabs.

  13. A Geometrically Non-linear Model of Ceramic Crystals with Defects Applied to Silicon Carbide (SiC)

    Science.gov (United States)

    2010-03-01

    observed to occur at somewhat lower compressive stresses (~19–32 GPa) in polycrystalline SiC subject to ballistic impact (Shih et al., 2000...Wu, M. S.; Feng, R. Micromechanical investigation of heterogeneous microplasticity in ceramics deformed under high confining stress. Mech. Mater

  14. Shock-wave strength properties of boron carbide and silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Grady, D.E.

    1994-02-01

    Time-resolved velocity interferometry measurements have been made on boron carbide and silicon carbide ceramics to assess dynamic equation-of-state and strength properties of these materials. Hugoniot pecursor characteristics, and post-yield shock and release wave properties, indicated markedly different dynamic strength and flow behavior for the two carbides.

  15. Advanced Environmental Barrier Coating Development for SiC-SiC Ceramic Matrix Composite Components

    Science.gov (United States)

    Zhu, Dongming; Harder, Bryan; Bhatt, Ramakrishna; Kiser, Doug; Wiesner, Valerie L.

    2016-01-01

    This presentation reviews the NASA advanced environmental barrier coating (EBC) system development for SiCSiC Ceramic Matrix Composite (CMC) components for next generation turbine engines. The emphasis has been placed on the current design challenges of the 2700F environmental barrier coatings; coating processing and integration with SiCSiC CMCs and component systems; and performance evaluation and demonstration of EBC-CMC systems. This presentation also highlights the EBC-CMC system temperature capability and durability improvements through advanced compositions and architecture designs, as shown in recent simulated engine high heat flux, combustion environment, in conjunction with mechanical creep and fatigue loading testing conditions.

  16. Variations in the constant component of the phase voltage in ore-smelting furnaces for the production of phosphorus and calcium carbide

    Science.gov (United States)

    Pedro, A. A.; Arlievskii, M. P.

    2009-12-01

    Phosphorus and carbide furnaces are considered as an example to study the character of changes in and the nature of constant component U cc in the phase voltage of an ore-smelting furnace with a closed furnace top. The value and polarity of U cc depend on the relation between the chemical interaction of an electrode with the reaction-zone components and the degree of development and the conditions of an electric arc.

  17. Phase Field Theory and Analysis of Pressure-Shear Induced Amorphization and Failure in Boron Carbide Ceramic

    Directory of Open Access Journals (Sweden)

    John D. Clayton

    2014-07-01

    Full Text Available A nonlinear continuum phase field theory is developed to describe amorphization of crystalline elastic solids under shear and/or pressure loading. An order parameter describes the local degree of crystallinity. Elastic coefficients can depend on the order parameter, inelastic volume change may accompany the transition from crystal to amorphous phase, and transitional regions parallel to bands of amorphous material are penalized by interfacial surface energy. Analytical and simple numerical solutions are obtained for an idealized isotropic version of the general theory, for an element of material subjected to compressive and/or shear loading. Solutions compare favorably with experimental evidence and atomic simulations of amorphization in boron carbide, demonstrating the tendency for structural collapse and strength loss with increasing shear deformation and superposed pressure.

  18. Spark plasma sintering of silicon carbide, multi-walled carbon nanotube and graphene reinforced zirconium diboride ceramic composite

    Science.gov (United States)

    Balaraman Yadhukulakrishnan, Govindaraajan

    Scope and Method of Study: Space vehicles re-entering the earth's atmosphere experience very high temperatures due to aerodynamic heating. Ultra-high temperature ceramics (UHTC) with melting point higher than 3200°C are promising materials for thermal protection systems of such space vehicles re-entering the earth's atmosphere. Among several UHTC systems ZrB2 based ceramic composites are particularly important for thermal protection systems due to their better mechanical and thermoelectric properties and high oxidation resistance. In this study spark plasma sintering of SiC, carbon nanotubes (CNT) and graphene nano platelets (GNP) reinforced ZrB2 ultra-high temperature ceramic matrix composites is reported. Findings and Conclusions: Systematic investigations on the effect of reinforcement type (SiC, CNTs and GNP) and content (10-40 vol.% SiC, 2-6 vol.% CNTs and 2-6 vol.% GNP) on densification behavior, microstructure development, and mechanical properties (microhardness, bi-axial flexural strength, and indentation fracture toughness) are reported. With the similar SPS parameters near-full densification (>99% relative density) was achieved with 10-40 vol.% SiC, 4-6 vol.% CNT reinforced composites. Highly dense composites were obtained in 4-6 vol.% GNP reinforced composites. The SiC, CNT and GNP reinforcement improved the indentation fracture toughness of the composites through a range of toughening mechanisms, including particle shearing, crack deflection at the particle-matrix interface, and grain pull-outs for ZrB2-SiC composites, CNT pull-outs and crack deflection in ZrB2-CNT composites and crack deflection, crack bridging and GNP sheet pull-out for ZrB2 -GNP composites.

  19. Federal Aviation Administration (FAA airworthiness certification for ceramic matrix composite components in civil aircraft systems

    Directory of Open Access Journals (Sweden)

    Gonczy Stephen T.

    2015-01-01

    Full Text Available Ceramic matrix composites (CMCs are being designed and developed for engine and exhaust components in commercial aviation, because they offer higher temperature capabilities, weight savings, and improved durability compared to metals. The United States Federal Aviation Administration (FAA issues and enforces regulations and minimum standards covering the safe manufacture, operation, and maintenance of civil aircraft. As new materials, these ceramic composite components will have to meet the certification regulations of the FAA for “airworthiness”. The FAA certification process is defined in the Federal Aviation Regulations (Title 14 of the Code of Federal Regulations, FAA policy statements, orders, advisory circulars, technical standard orders, and FAA airworthiness directives. These regulations and documents provide the fundamental requirements and guidelines for design, testing, manufacture, quality assurance, registration, operation, inspection, maintenance, and repair of aircraft systems and parts. For metallic parts in aircraft, the FAA certification and compliance process is well-established for type and airworthiness certification, using ASTM and SAE standards, the MMPDS data handbook, and FAA advisory circulars. In a similar manner for polymer matrix composites (PMC, the PMC industry and the FAA have jointly developed and are refining parallel guidelines for polymer matrix composites (PMCs, using guidance in FAA circulars and the CMH-17 PMC handbook. These documents discuss design methods and codes, material testing, property data development, life/durability assessment, production processes, QA procedures, inspection methods, operational limits, and repairs for PMCs. For ceramic composites, the FAA and the CMC and aerospace community are working together (primarily through the CMH-17 CMC handbook to define and codify key design, production, and regulatory issues that have to be addressed in the certification of CMC components in

  20. [Application of gypsum-bonded investment containing niobium carbide on casting of alloy for metal-ceramic restoration].

    Science.gov (United States)

    Tsuruta, S; Ban, S; Hasegawa, J; Hayashi, S; Iiyama, K; Yamamura, Y

    1990-07-01

    Experimental gypsum-bonded investments containing 0.5-5.0 wt% NbC were prepared by mechanical mixing of each powder. Setting and thermal expansion measurement, compressive strength and casting accuracy for Ni-Cr alloy for metal-ceramic restoration were investigated. Analysis of NbC during heating was carried out by X-ray diffraction, TG-DTA and SEM. NbC was oxidized to Nb2O5 with a volume change between 300-600 degrees C, as in the following equation: 2NbC + 4 1/2O2----Nb2O5 + 2CO2 The theoretical volume of 1/2Nb2O5 calculated from the lattice constants according to JCPDS file was approximately 4 times larger than that of NbC. The experimental investments of 70 wt% cristobalite and 30 wt% gypsum containing 2.0, 3.0 and 5.0 wt% NbC showed large thermal expansion of 7.0, 10.0 and 13.0% respectively. The investment containing 2.0 wt% NbC showed nearly the same casting accuracy for Ni-Cr alloys for metal-ceramic restoration as the commercial phosphate-bonded investment.

  1. Method Developed for the High-Temperature Nondestructive Evaluation of Fiber-Reinforced Silicon Carbide Ceramic Matrix Composites

    Science.gov (United States)

    Goldsby, Jon C.

    1998-01-01

    Ceramic matrix composites have emerged as candidate materials to allow higher operating temperatures (1000 to 1400 C) in gas turbine engines. A need, therefore, exists to develop nondestructive methods to evaluate material integrity at the material operating temperature by monitoring thermal and mechanical fatigue. These methods would also have potential as quality inspection tools. The goal of this investigation at the NASA Lewis Research Center is to survey and correlate the temperature-dependent damping and stiffness of advanced ceramic composite materials with imposed thermal and stress histories that simulate in-service turbine engine conditions. A typical sample size of 100 by 4 by 2 cubic millimeters, along with the specified stiffness and density, placed the fundamental vibration frequencies between 100 and 2000 Hz. A modified Forster apparatus seemed most applicable to simultaneously measure both damping and stiffness. Testing in vacuum reduced the effects of air on the measurements. In this method, a single composite sample is vibrated at its fundamental tone; then suddenly, the mechanical excitation is removed so that the sample's motion freely decays with time. Typical results are illlustrated in this paper.

  2. Temperature Fluctuation Synthesis/Simultaneous Densification and Microstructure Control of Titanium Silicon Carbide (Ti3SiC2) Ceramics

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    @@A novel temperature fluctuation synthesis/simultaneous densification process was developed for the preparation of Ti3SiC2 bulk ceramics. In this process, Si is used as an in-situ liquid forming phase and it is favorable for both the solid-liquid synthesis and the densification of Ti3SiC2 ceramics. The present work demonstrated that the temperature fluctuation synthesis/simultaneous densification process is one of the most effective and simple methods for the preparation of Ti3SiC2 bulk materials providing relatively low synthesis temperature, short reaction time, and simultaneous synthesis and densification. This work also showed the capability to control the microstructure, e.g., the preferred orientation, of the bulk Ti3SiC2 materials simply by applying the hot pressing pressure at different stages of the temperature fluctuation process. And textured Ti3SiC2 bulk materials with {002} faces of laminated Ti3SiC2 grains normal to the hot pressing axis were prepared.

  3. Life prediction methodology for ceramic components of advanced vehicular heat engines: Volume 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Khandelwal, P.K.; Provenzano, N.J.; Schneider, W.E. [Allison Engine Co., Indianapolis, IN (United States)

    1996-02-01

    One of the major challenges involved in the use of ceramic materials is ensuring adequate strength and durability. This activity has developed methodology which can be used during the design phase to predict the structural behavior of ceramic components. The effort involved the characterization of injection molded and hot isostatic pressed (HIPed) PY-6 silicon nitride, the development of nondestructive evaluation (NDE) technology, and the development of analytical life prediction methodology. Four failure modes are addressed: fast fracture, slow crack growth, creep, and oxidation. The techniques deal with failures initiating at the surface as well as internal to the component. The life prediction methodology for fast fracture and slow crack growth have been verified using a variety of confirmatory tests. The verification tests were conducted at room and elevated temperatures up to a maximum of 1371 {degrees}C. The tests involved (1) flat circular disks subjected to bending stresses and (2) high speed rotating spin disks. Reasonable correlation was achieved for a variety of test conditions and failure mechanisms. The predictions associated with surface failures proved to be optimistic, requiring re-evaluation of the components` initial fast fracture strengths. Correlation was achieved for the spin disks which failed in fast fracture from internal flaws. Time dependent elevated temperature slow crack growth spin disk failures were also successfully predicted.

  4. Development of nondestructive evaluation techniques for high-temperature ceramic heat exchanger components. Tenth quarterly report, January-March 1980

    Energy Technology Data Exchange (ETDEWEB)

    Kupperman, D.S.; Yuhas, D.; Caines, M.J.

    1980-04-01

    The effectiveness of several conventional and unconventional NDE techniques for specific high-temperature ceramic components was determined. Techniques under study at ANL include dye-enhanced radiography, acoustic microscopy, conventional ultrasonic testing, acoustic-emission detection, acoustic impact testing, holography, interferometry, infrared scanning, internal friction measurements, and overload proof testing. The current effort involves SiC heat-exchanger tubes; previous ceramic NDE efforts at ANL have involved silicon-nitride gas-turbine rotors. Recent results on inspection of SiC heat-exchanger tubing by means of ultrasonic acoustic microscopy techniques and efforts initiated and planned for NDE of ceramic joints are discussed.

  5. Effect of ceramic industrial particulate emission control on key components of ambient PM10.

    Science.gov (United States)

    Minguillón, María Cruz; Monfort, Eliseo; Querol, Xavier; Alastuey, Andrés; Celades, Irina; Miró, José Vicente

    2009-06-01

    The relationship between specific particulate emission control and ambient levels of some PM(10) components (Zn, As, Pb, Cs, Tl) was evaluated. To this end, the industrial area of Castellón (Eastern Spain) was selected, where around 40% of the EU glazed ceramic tiles and a high proportion of EU ceramic frits are produced. The PM(10) emissions from the ceramic processes were calculated over the period 2000-2006, taking into account the degree of implementation of corrective measures throughout the study period. Abatement systems were implemented in the majority of the fusion kilns for frit manufacture in the area as a result of the application of the Directive 1996/61/EC, leading to a marked decrease in PM(10) emissions. By contrast, emissions from tile manufacture remained relatively constant because of the few changes in the implementation of corrective measures. On the other hand, ambient PM(10) levels and composition measurements were carried out from 2002 to 2006. A high correlation between PM(10) emissions from frit manufacture and ambient levels of Zn, As, Pb and Cs (R(2) from 0.61 to 0.98) was observed. On the basis of these results, the potential impact of the implementation of corrective measures to reduce emissions from tile manufacture was quantified, resulting in a possible decrease of 3-5 microg/m(3) and 2 microg/m(3) in ambient mineral PM(10) (on an annual basis) in urban and suburban areas, respectively. This relatively simple methodology allows us to estimate the direct effect of a reduction in primary particulate emissions on ambient levels of key particulate components, and to make a preliminary quantification of the possibilities of air quality improvement by means of further emission reduction. Therefore, it is a useful tool for developing future air quality plans in the study area and in other industrialised areas.

  6. Ferroelectromagnetic solid solutions on the base piezoelectric ceramic materials for components of micromechatronics

    Science.gov (United States)

    Bochenek, Dariusz; Zachariasz, Radosław; Niemiec, Przemysław; Ilczuk, Jan; Bartkowska, Joanna; Brzezińska, Dagmara

    2016-10-01

    In the presented work, a ferroelectromagnetic solid solutions based on PZT and ferrite powders have been obtained. The main aim of combination of ferroelectric and magnetic powders was to obtain material showing both electric and magnetic properties. Ferroelectric ceramic powder (in amount of 90%) was based on the doped PZT type solid solution while magnetic component was nickel-zinc ferrite Ni1-xZnxFe2O4 (in amount of 10%). The synthesis of components of ferroelectromagnetic solid solutions was performed using the solid phase sintering. Final densification of synthesized powder has been done using free sintering. The aim of the work was to obtain and examine in the first multicomponent PZT type ceramics admixed with chromium with the following chemical composition Pb0.94Sr0.06(Zr0.46Ti0.54)O3+0.25 at% Cr2O3 and next ferroelectromagnetic solid solution based on a PZT type ferroelectric powder (Pb0.94Sr0.06(Zr0.46Ti0.54)O3+0.25 at% Cr2O3) and nickel-zinc ferrite (Ni0.64Zn0.36Fe2O4), from the point of view of their mechanical and electric properties, such as: electric permittivity, ε; dielectric loss, tanδ; mechanical losses, Q-1; and Young modulus, E.

  7. A new high temperature resistant glass–ceramic coating for gas turbine engine components

    Indian Academy of Sciences (India)

    Someswar Datta; Sumana Das

    2005-12-01

    A new high temperature and abrasion resistant glass–ceramic coating system (based on MgO–Al2O3–TiO2 and ZnO–Al2O3–SiO2 based glass systems) for gas turbine engine components has been developed. Thermal shock resistance, adherence at 90°-bend test and static oxidation resistance at the required working temperature (1000°C) for continuous service and abrasion resistance are evaluated using suitable standard methods. The coating materials and the resultant coatings are characterized using differential thermal analysis, differential thermogravimetric analysis, X-ray diffraction analysis, optical microscopy and scanning electron microscopy. The properties evaluated clearly showed the suitability of these coatings for protection of different hot zone components in different types of engines. XRD analysis of the coating materials and the resultant coatings showed presence of a number of microcrystalline phases. SEM micrographs indicate strong chemical bonding at the metal–ceramic interface. Optical micrographs showed smooth glossy impervious defect free surface finish.

  8. Physics-Based Design Tools for Lightweight Ceramic Composite Turbine Components with Durable Microstructures

    Science.gov (United States)

    DiCarlo, James A.

    2011-01-01

    Under the Supersonics Project of the NASA Fundamental Aeronautics Program, modeling and experimental efforts are underway to develop generic physics-based tools to better implement lightweight ceramic matrix composites into supersonic engine components and to assure sufficient durability for these components in the engine environment. These activities, which have a crosscutting aspect for other areas of the Fundamental Aero program, are focusing primarily on improving the multi-directional design strength and rupture strength of high-performance SiC/SiC composites by advanced fiber architecture design. This presentation discusses progress in tool development with particular focus on the use of 2.5D-woven architectures and state-of-the-art constituents for a generic un-cooled SiC/SiC low-pressure turbine blade.

  9. Silicon carbide sewing thread

    Science.gov (United States)

    Sawko, Paul M. (Inventor)

    1995-01-01

    Composite flexible multilayer insulation systems (MLI) were evaluated for thermal performance and compared with currently used fibrous silica (baseline) insulation system. The systems described are multilayer insulations consisting of alternating layers of metal foil and scrim ceramic cloth or vacuum metallized polymeric films quilted together using ceramic thread. A silicon carbide thread for use in the quilting and the method of making it are also described. These systems provide lightweight thermal insulation for a variety of uses, particularly on the surface of aerospace vehicles subject to very high temperatures during flight.

  10. Ceramic design methodology and the AGT-101

    Energy Technology Data Exchange (ETDEWEB)

    Boyd, G.L.; Carruthers, W.D.; Evershed, R.J.; Kidwell, J.R.

    1985-03-01

    The Garrett/Ford Advanced Gas Turbine (AGT101) technology project has made significant progress in the areas of ceramic component design, analysis, and test evaluation using an iterative approach. Design stress limits are being defined for state-of-the-art fine ceramics with good correlation between analytical predictions and empirical results. Recent tests in both rigs and engines are demonstrating the feasibility of high temperature/strength ceramic materials in the gas turbine environment. Component transient stress fields are being defined providing the data base for lower stress/longer life component design. Thermally induced transient stresses to 220 MPa (32 ksi) in reaction bonded silicon nitride (RBSN), 310 Mpa (45 ksi) in sintered alpha silicon carbide (SASC), and 345 MPa (50 ksi) in sintered silicon nitride (SSN) have been successfully demonstrated in AGT101 component screening and qualification test rigs.

  11. History of ``NANO''-Scale VERY EARLY Solid-State (and Liquid-State) Physics/Chemistry/Metallurgy/ Ceramics; Interstitial-Alloys Carbides/Nitrides/Borides/...Powders and Cermets, Rock Shocks, ...

    Science.gov (United States)

    Maiden, Colin; Siegel, Edward

    History of ``NANO'': Siegel-Matsubara-Vest-Gregson[Mtls. Sci. and Eng. 8, 6, 323(`71); Physica Status Solidi (a)11,45(`72)] VERY EARLY carbides/nitrides/borides powders/cermets solid-state physics/chemistry/metallurgy/ ceramics FIRST-EVER EXPERIMENTAL NANO-physics/chemistry[1968 ->Physica Status Solidi (a)11,45(`72); and EARLY NANO-``physics''/NANO-``chemistry'' THEORY(after: Kubo(`62)-Matsubara(`60s-`70s)-Fulde (`65) [ref.: Sugano[Microcluster-Physics, Springer('82 `98)

  12. Silicon carbide whisker composites. (Latest citations from Engineered Materials abstracts). NewSearch

    Energy Technology Data Exchange (ETDEWEB)

    1994-11-01

    The bibliography contains citations concerning the manufacture and applications of silicon carbide whisker reinforced composites. Citations discuss the preparation of whiskers and the processing of composites containing the whiskers. Applications include aerospace engines, automotive components, engine components, and surgical implants. Physical properties such as bending strength, crack propagation, creep, fracture toughness, and stress strain curves are covered. Ceramic matrix, metal matrix, and carbon-carbon composites are examined. (Contains a minimum of 248 citations and includes a subject term index and title list.)

  13. Silicon carbide reinforced silicon carbide composite

    Science.gov (United States)

    Lau, Sai-Kwing (Inventor); Calandra, Salvatore J. (Inventor); Ohnsorg, Roger W. (Inventor)

    2001-01-01

    This invention relates to a process comprising the steps of: a) providing a fiber preform comprising a non-oxide ceramic fiber with at least one coating, the coating comprising a coating element selected from the group consisting of carbon, nitrogen, aluminum and titanium, and the fiber having a degradation temperature of between 1400.degree. C. and 1450.degree. C., b) impregnating the preform with a slurry comprising silicon carbide particles and between 0.1 wt % and 3 wt % added carbon c) providing a cover mix comprising: i) an alloy comprising a metallic infiltrant and the coating element, and ii) a resin, d) placing the cover mix on at least a portion of the surface of the porous silicon carbide body, e) heating the cover mix to a temperature between 1410.degree. C. and 1450.degree. C. to melt the alloy, and f) infiltrating the fiber preform with the melted alloy for a time period of between 15 minutes and 240 minutes, to produce a ceramic fiber reinforced ceramic composite.

  14. Development of nondestructive evaluation techniques for high-temperature ceramic heat exchanger components. Twelfth quarterly report, July-September 1980

    Energy Technology Data Exchange (ETDEWEB)

    1980-10-01

    Detection of electric-discharge machined notches in a silicon carbide tube by an ultrasonic bore-side probe under microcomputer control has been demonstrated. Use of the reflection mode has been shown to enhance the sensitivity of flaw detection with an acoustic microscope. In this configuration, the transducer and laser-scanned coverslip are both on the tube outer surface, eliminating the need to fill the tube with water. A conceptual design is presented for inspecting tubes up to seven feet long in both through-transmission and reflection-mode configurations. A comparison of NDE techniques for ceramic butt joints showed holographic interferometry to be generally better than dye-penetrant, radiographic, or ultrasonic techniques for characterizing a crack-like inner-wall defect. Pitch-catch and pulse-echo ultrasonic techniques also indicated the presence of an anomaly in the region identified as flawed via holography, while radiographic and penetrant-testing results were ambiguous.

  15. High temperature interaction behavior at liquid metal-ceramic interfaces

    Science.gov (United States)

    McDeavitt, S. M.; Billings, G. W.; Indacochea, J. E.

    2002-08-01

    Liquid metal/ceramic interaction experiments were undertaken at elevated temperatures with the purpose of developing reusable crucibles for melting reactive metals. The metals used in this work included zirconium (Zr), Zr-8 wt.% stainless steel, and stainless steel containing 15 wt.% Zr. The ceramic substrates include yttria, Zr carbide, and hafnium (Hf) carbide. The metal-ceramic samples were placed on top of a tungsten (W) dish. These experiments were conducted with the temperature increasing at a controlled rate until reaching set points above 2000 °C; the systems were held at the peak temperature for about five min and then cooled. The atmosphere in the furnace was argon (Ar). An outside video recording system was used to monitor the changes on heating up and cooling down. All samples underwent a post-test metallurgical examination. Pure Zr was found to react with yttria, resulting in oxygen (O) evolution at the liquid metal-ceramic interface. In addition, dissolved O was observed in the as-cooled Zr metal. Yttrium (Y) was also present in the Zr metal, but it had segregated to the grain boundaries on cooling. Despite the normal expectations for reactive wetting, no transition interface was developed, but the Zr metal was tightly bound to yttria ceramic. Similar reactions occurred between the yttria and the Zr-stainless steel alloys. Two other ceramic samples were Zr carbide and Hf carbide; both carbide substrates were wetted readily by the molten Zr, which flowed easily to the sides of the substrates. The molten Zr caused a very limited dissolution of the Zr carbide, and it reacted more strongly with the Hf carbide. These reactive wetting results are relevant to the design of interfaces and the development of reactive filler metals for the fabrication of high temperature components through metal-ceramic joining. Parameters that have a marked impact on this interface reaction include the thermodynamic stability of the substrate, the properties of the modified

  16. PYROLYTIC CARBIDE DEVELOPMENT PROGRAM

    Science.gov (United States)

    and injector design changes were made to improve the quality of the carbide produced. Niobium carbide and tantalum carbide coated nozzles are described...Additional data for pyrolytic niobium carbide and hafnium carbide is also presented. (Author)

  17. Processing development of 4 tantalum carbide-hafnium carbide and related carbides and borides for extreme environments

    Science.gov (United States)

    Gaballa, Osama Gaballa Bahig

    Carbides, nitrides, and borides ceramics are of interest for many applications because of their high melting temperatures and good mechanical properties. Wear-resistant coatings are among the most important applications for these materials. Materials with high wear resistance and high melting temperatures have the potential to produce coatings that resist degradation when subjected to high temperatures and high contact stresses. Among the carbides, Al4SiC4 is a low density (3.03 g/cm3), high melting temperature (>2000°C) compound, characterized by superior oxidation resistance, and high compressive strength. These desirable properties motivated this investigation to (1) obtain high-density Al4SiC4 at lower sintering temperatures by hot pressing, and (2) to enhance its mechanical properties by adding WC and TiC to the Al4SiC4. Also among the carbides, tantalum carbide and hafnium carbide have outstanding hardness; high melting points (3880°C and 3890°C respectively); good resistance to chemical attack, thermal shock, and oxidation; and excellent electronic conductivity. Tantalum hafnium carbide (Ta4HfC 5) is a 4-to-1 ratio of TaC to HfC with an extremely high melting point of 4215 K (3942°C), which is the highest melting point of all currently known compounds. Due to the properties of these carbides, they are considered candidates for extremely high-temperature applications such as rocket nozzles and scramjet components, where the operating temperatures can exceed 3000°C. Sintering bulk components comprised of these carbides is difficult, since sintering typically occurs above 50% of the melting point. Thus, Ta4 HfC5 is difficult to sinter in conventional furnaces or hot presses; furnaces designed for very high temperatures are expensive to purchase and operate. Our research attempted to sinter Ta4HfC5 in a hot press at relatively low temperature by reducing powder particle size and optimizing the powder-handling atmosphere, milling conditions, sintering

  18. Influence of ceramic package internal components on the performance of vacuum sealed uncooled bolometric detectors

    Science.gov (United States)

    Paquet, Alex; Deshaies, Sébastien; Desroches, Yan; Whalin, Jeff; Topart, Patrice

    2013-03-01

    INO has developed a hermetic vacuum packaging technology for uncooled bolometric detectors based on ceramic leadless chip carriers (LCC). Cavity pressures less than 3 mTorr are obtained. Processes are performed in a state-of-the art semi-automated vacuum furnace that allows for independent activation of non-evaporable thin film getters. The getter activation temperature is limited by both the anti-reflection coated silicon or germanium window and the MEMS device built on CMOS circuits. Temperature profiles used to achieve getter activation and vacuum sealing were optimized to meet lifetime and reliability requirements of packaged devices. Internal package components were carefully selected with respect to their outgassing behavior so that a good vacuum performance was obtained. In this paper, INO's packaging process is described. The influence of various package internal components, in particular the CMOS circuits, on vacuum performance is presented. The package cavity pressure was monitored using INO's pressure microsensors and the gas composition was determined by internal vapor analysis. Lifetime was derived from accelerated testing after storage of packaged detectors at various temperatures from room temperature to 120°C. A hermeticity yield over 80% was obtained for batches of twelve devices packaged simultaneously. Packaged FPAs submitted to standard MIL-STD-810 reliability testing (vibration, shock and temperature cycling) exhibited no change in IR response. Results show that vacuum performance strongly depends on CMOS circuit chips. Detectors packaged using a thin film getter show no change in cavity pressure after storage for more than 30 days at 120°C. Moreover, INO's vacuum sealing process is such that even without a thin film getter, a base pressure of less than 10 mTorr is obtained and no pressure change is observed after 40 days at 85°C.

  19. Neutron activation analysis of ceramic tiles and its component and radon exhalation rate

    Institute of Scientific and Technical Information of China (English)

    A. El-Shershaby; A. Sroor; F. Ahmed; A.S. Abdel-Haleem; Z. Abdel

    2004-01-01

    The concentrations of 20 trace elements in several ceramics tiles and ceramic composites used in Egypt were elementally analyzed by neutron activation analysis(NAA) technique. The samples and standard were irradiated with reactor for 4 h( in the Second The gamma-ray spectra obtained were measured for several times by means of the hyper pure germanium detection system( HPGe).Also a solid state nuclear track detector(SSNTD) CR-39, was used to measure the emanation rate of radon for these samples. The radium concentrations were found to vary from 0.39-3.59 ppm and the emanation rates were found to vary from (0.728-5.688) x 10-4The elemental analysis of the ceramic tiles and ceramic composites have a great importance in assigning the physical properties and in turn the quality of the material.

  20. High Temperature Joining and Characterization of Joint Properties in Silicon Carbide-Based Composite Materials

    Science.gov (United States)

    Halbig, Michael C.; Singh, Mrityunjay

    2015-01-01

    Advanced silicon carbide-based ceramics and composites are being developed for a wide variety of high temperature extreme environment applications. Robust high temperature joining and integration technologies are enabling for the fabrication and manufacturing of large and complex shaped components. The development of a new joining approach called SET (Single-step Elevated Temperature) joining will be described along with the overview of previously developed joining approaches including high temperature brazing, ARCJoinT (Affordable, Robust Ceramic Joining Technology), diffusion bonding, and REABOND (Refractory Eutectic Assisted Bonding). Unlike other approaches, SET joining does not have any lower temperature phases and will therefore have a use temperature above 1315C. Optimization of the composition for full conversion to silicon carbide will be discussed. The goal is to find a composition with no remaining carbon or free silicon. Green tape interlayers were developed for joining. Microstructural analysis and preliminary mechanical tests of the joints will be presented.

  1. Nondestructive Characterization of Low-Velocity Impact Damage in Protective Ceramic Components

    Science.gov (United States)

    2013-09-01

    ABSTRACT Unclassified c. THIS PAGE Unclassified 19b. TELEPHONE NUMBER (Include area code ) 410-306-0913 Standard Form 298 (Rev. 8/98) Prescribed by...materials were modeled using the Smooth Particle Hydrodynamic ( SPH ) solver. The SPH particle size was 0.75 for the aluminum and steel, 0.5 for the...SiC silicon carbide SPH Smooth Particle Hydrodynamic NO. OF COPIES ORGANIZATION 14 1 DEFENSE TECHNICAL (PDF) INFORMATION CTR

  2. Development of Boron-Containing Silicon Carbide Precursor for Ceramic Fibers%纤维用含硼 SiC 陶瓷先驱体的研究进展

    Institute of Scientific and Technical Information of China (English)

    朱旖华; 王浩; 邵长伟

    2013-01-01

    综述了硅硼碳(SiBC)先驱体、硅硼碳氧(SiBCO)先驱体和硅硼碳氮(SiBCN)先驱体等纤维用含硼碳化硅( SiC)陶瓷先驱体的合成方法,分析了不同陶瓷先驱体的组成、结构和性能,比较了几种合成含硼SiC先驱体方法的优缺点,提出了纤维用含硼SiC陶瓷先驱体的合成新思路。%The present paper gives an overview of the synthesis strategies from the polymeric precursors which are used to prepare boron-containing SiC ceramic fibers , such as SiBC , SiBCO and SiBCN .The struc-tures and the properties of the derived fibers are discussed , and the advantage and disadvantage of the different methods for synthesizing boron-containing silicon carbide precursor are compared .A novel route for preparing boron-containing SiC ceramic precursor is proposed .

  3. Effect of SUS316L stainless steel surface conditions on the wetting of molten multi-component oxides ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jin, E-mail: wangjinustb@gmail.com [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Matsuda, Nozomu [Bar and Wire Product Unit, Nippon steel and Sumitomo Metal Corporation, Fukuoka, 802-8686 (Japan); Shinozaki, Nobuya [Graduate School of Life Science and Systems Engineering, Kyushu Institute of Technology, Fukuoka, 808-0196 (Japan); Miyoshi, Noriko [The Center for Instrumental Analysis, Kyushu Institute of Technology, Fukuoka, 804-8550 (Japan); Shiraishi, Takanobu [Graduate School of Biomedical Sciences, Nagasaki University, Nagasaki, 852-8588 (Japan)

    2015-02-01

    Highlights: • Multi-component oxides had a good wetting on stainless substrates with pretreatments. • Various substrates surface roughness caused the difference of final contact angles. • The wetting rate was slow on polished substrate due to the slow surface oxidation. - Abstract: A study on the effect of SUS316L stainless steel surface conditions on the wetting behavior of molten multi-component oxides ceramic was performed and aimed to contribute to the further understanding of the application of oxides ceramic in penetration treatment of stainless steel coatings and the deposition of stainless steel cermet coatings. The results show that at 1273 K, different surface pre-treatments (polishing and heating) had an important effect on the wetting behavior. The molten multi-component oxides showed good wettability on both stainless steel substrates, however, the wetting process on the polished substrate was significantly slower than that on the heated substrates. The mechanism of the interfacial reactions was discussed based on the microscopic and thermodynamic analysis, the substrates reacted with oxygen generated from the decomposition of the molten multi-component oxides and oxygen contained in the argon atmosphere, and the oxide film caused the molten multi-component oxides ceramic to spread on the substrates surfaces. For the polished substrate, more time was required for the surface oxidation to reach the surface composition of Heated-S, which resulted in relatively slow spreading and wetting rates. Moreover, the variance of the surface roughness drove the final contact angles to slightly different values following the sequence Polished-S > Heated-S.

  4. Ceramic-coated components for the combustion zone of natural gas engines

    Science.gov (United States)

    Holloman, L.; Levy, A. V.

    1992-03-01

    The use of ceramic coatings on the combustion zone surfaces of large,natural gas-fueled,internal com-bustion engines is discussed. Unique handling and quality control systems are required for plasma spray-ing thin (0.25 mm,0.0010) in.coatings on up to 48.25(cm19)-in.diameter piston crowns and cylinder heads weighing up to(1200 lb).The in-service performance characteristics of two types of natural gas-fu-eled combustion engines powering natural gas compressors that had thin zirconia ceramic coatings ap-plied to their combustion zone surfaces are presented. Their performance was measured in the field be-fore and after coating. It was determined that the durability,power output,fuel consumption,exhaust emissions,and other operating characteristics all improved due to ceramic coating of the flame side sur-faces of cylinder heads,power pistons,and valves.

  5. Review of corrosion behavior of ceramic heat exchanger materals: Corrosion characteristics of silicon carbide and silicon nitride. Final report, September 11, 1992--March 11, 1993

    Energy Technology Data Exchange (ETDEWEB)

    Munro, R.G.; Dapkunas, S.J.

    1993-09-01

    The present work is a review of the substantial effort that has been made to measure and understand the effects of corrosion with respect to the properties, performance, and durability of various forms of silicon carbide and silicon nitride. The review encompasses corrosion in diverse environments, usually at temperatures of 1000C or higher. The environments include dry and moist oxygen, mixtures of hot gaseous vapors, molten salts, molten metals, and complex environments pertaining to coal ashes and slags.

  6. Defect production in ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J. [Oak Ridge National Lab., TN (United States); Kinoshita, C. [Kyushu Univ. (Japan)

    1997-08-01

    A review is given of several important defect production and accumulation parameters for irradiated ceramics. Materials covered in this review include alumina, magnesia, spinel silicon carbide, silicon nitride, aluminum nitride and diamond. Whereas threshold displacement energies for many ceramics are known within a reasonable level of uncertainty (with notable exceptions being AIN and Si{sub 3}N{sub 4}), relatively little information exists on the equally important parameters of surviving defect fraction (defect production efficiency) and point defect migration energies for most ceramics. Very little fundamental displacement damage information is available for nitride ceramics. The role of subthreshold irradiation on defect migration and microstructural evolution is also briefly discussed.

  7. Neutron activation analysis of ceramic tiles and its component and radon exhalation rate.

    Science.gov (United States)

    El-Shershaby, A; Sroor, A; Ahmed, F; Abdel-Haleem, A S; Abdel, Z

    2004-01-01

    The concentrations of 20 trace elements in several ceramics tiles and ceramic composites used in Egypt were elementally analyzed by neutron activation analysis(NAA) technique. The samples and standard were irradiated with reactor for 4 h (in the Second Research Egyptian Reactor(Et-RR-2)) with thermal neutron flux 5.9 x 10(13) n/(cm2 x s). The gamma-ray spectra obtained were measured for several times by means of the hyper pure germanium detection system(HPGe). Also a solid state nuclear track detector(SSNTD) CR-39, was used to measure the emanation rate of radon for these samples. The radium concentrations were found to vary from 0.39-3.59 ppm and the emanation rates were found to vary from (0.728-5.688) x 10(-4) kg/(m2 x s). The elemental analysis of the ceramic tiles and ceramic composites have a great importance in assigning the physical properties and in turn the quality of the material.

  8. Wear and Reactivity Studies of Melt infiltrated Ceramic Matrix Composite

    Science.gov (United States)

    Jarmon, David C.; Ojard, Greg; Brewer, David N.

    2013-01-01

    As interest grows in the use of ceramic matrix composites (CMCs) for critical gas turbine engine components, the effects of the CMCs interaction with the adjoining structure needs to be understood. A series of CMC/material couples were wear tested in a custom elevated temperature test rig and tested as diffusion couples, to identify interactions. Specifically, melt infiltrated silicon carbide/silicon carbide (MI SiC/SiC) CMC was tested in combination with a nickel-based super alloy, Waspaloy, a thermal barrier coating, Yttria Stabilized Zirconia (YSZ), and a monolithic ceramic, silicon nitride (Si3N4). To make the tests more representative of actual hardware, the surface of the CMC was kept in the as-received state (not machined) with the full surface features/roughness present. Test results include: scanning electron microscope characterization of the surfaces, micro-structural characterization, and microprobe analysis.

  9. Development of Cost-Effective Low-Permeability Ceramic and Refractory Components for Aluminum Melting and Casting

    Energy Technology Data Exchange (ETDEWEB)

    Kadolkar, Puja [ORNL; Ott, Ronald D [ORNL

    2006-02-01

    A recent review by the U.S. Advanced Ceramics Association, the Aluminum Association, and the U.S. Department of Energy's Office of Industrial Technologies (DOE/OIT) described the status of advanced ceramics for aluminum processing, including monolithics, composites, and coatings. The report observed that monolithic ceramics (particularly oxides) have attractive properties such as resistance to heat, corrosion, thermal shock, abrasion, and erosion [1]. However, even after the developments of the past 25 years, there are two key barriers to commercialization: reliability and cost-effectiveness. Industry research is therefore focused on eliminating these barriers. Ceramic coatings have likewise undergone significant development and a variety of processes have been demonstrated for applying coatings to substrates. Some processes, such as thermal barrier coatings for gas turbine engines, exhibit sufficient reliability and service life for routine commercial use. Worldwide, aluminum melting and molten metal handling consumes about 506,000 tons of refractory materials annually. Refractory compositions for handling molten aluminum are generally based on dense fused cast silica or mullite. The microstructural texture is extremely important because an interlocking mass of coarser grains must be bonded together by smaller grains in order to achieve adequate strength. At the same time, well-distributed microscopic pores and cracks are needed to deflect cracks and prevent spalling and thermal shock damage [2]. The focus of this project was to develop and validate new classes of cost-effective, low-permeability ceramic and refractory components for handling molten aluminum in both smelting and casting environments. The primary goal was to develop improved coatings and functionally graded materials that will possess superior combinations of properties, including resistance to thermal shock, erosion, corrosion, and wetting. When these materials are successfully deployed in

  10. Effect of ceramic fiber transition layer on the asymmetric filtration membrane of silicon carbide%陶瓷纤维过渡层对碳化硅非对称过滤膜的影响

    Institute of Scientific and Technical Information of China (English)

    孙扬善; 邓湘云; 王依山; 王传方; 张小龙; 杨学良; 刘佳; 邵健; 杨洁

    2014-01-01

    研究了由莫来石纤维和硅酸铝纤维组成的陶瓷纤维过渡层对高温气体过滤用碳化硅非对称过滤膜的成膜和过滤压降的影响。利用 SEM测试了陶瓷纤维过渡层的表面形貌以及非对称过滤膜侧面的形貌。厚度约为60μm 的陶瓷纤维过渡层介于支撑体和过滤膜之间,有效阻止了小粒径的过滤膜颗粒进入支撑体孔隙而减小了过滤膜的实际厚度,进而降低了过滤膜的过滤压降。同时陶瓷纤维过渡层还大大提高了成膜过程中过滤膜的均匀性和完整性。%The influence of ceramic fiber transition layer composed of mullite fibers and aluminosilicate fibers on the filter pressure drop and deposition of silicon carbide asymmetric filtration membrane used for high-tempera-ture gas filtration were investigated.The surface morphology of the transition layer of ceramic fiber and the side morphology of the asymmetric filter membrane were tested by SEM.The thickness of ceramic fiber transition layer about 60μm between the support and the filtration membrane,which effectively prevent the small particle size of the particles to enter the pores of the supporting body and the actual thickness of the filtration membrane was reduced,thereby reducing the filter pressure drop of the filtration membrane.Ceramic fiber transition layer also greatly improved the uniformity and integrity of the filtration membranes in the film-forming process.

  11. Next generation grinding spindle for cost-effective manufacture of advanced ceramic components

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A.; Laurich, M.A.

    2000-01-01

    Finish grinding of advanced structural ceramics has generally been considered an extremely slow and costly process. Recently, however, results from the High-Speed, Low-Damage (HSLD) program have clearly demonstrated that numerous finish-process performance benefits can be realized by grinding silicon nitride at high wheel speeds. A new, single-step, roughing-process capable of producing high-quality silicon nitride parts at high material removal rates while dramatically reducing finishing costs has been developed.

  12. Synthesis of silicon carbide from cokes rice hulls and coked bamboos; Shirasu to momigaratan chikutan kara SiC no gosei

    Energy Technology Data Exchange (ETDEWEB)

    Tateyama, H.; Kimura, K.; Jinnai, K. [Kyushu National Industrial Research Institute, Sagas (Japan); Hamasaki, H.

    1995-07-25

    Silicon carbide is an important industrial material as used for high-temperature ceramics. In the pre-sent study silicon carbide powders were synthesized at different temperature (1,250-1,400{degree}C) by reaction of a mixed power of shirasu and caked rice hulls or caked bamboos. The results are summarized as follows; (1) Two kinds of shirasu are used as the source of SiO2, one mainly consists of volcanic glass and the other includes volcanic glass and crystalline materials, such as feldspar and quartz. Coked rice hulls contain large amounts of unburnt component, but caked bamboos include a very small amount of one. (2) Pure powders of silicon carbide are synthesized from shirasu and caked bamboos under relatively low temperature as compared with synthetic conditions of {beta}-silicon carbide on the market. (3) The structural and quantitative analyses of the synthesized silicon carbide were carried out using the X-ray powder diffraction refinement method on the basis of the cubic and hexagonal close packed models. The profile calculated on the basis of Paterson model shows that the peak of (102) reflection moves toward the lower angle with increasing the amount of stacking faults, however, in the case of t Wilson model the peak position of (102) reflection does not move any more with increasing the stacking faults. The content of the stacking faults in the present synthesized silicon carbide is very small as compared with that of silicon carbide on the sail. 5 refs., 10 figs.

  13. Silicon carbide whisker composites. (Latest citations from Engineered Materials abstracts). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-02-01

    The bibliography contains citations concerning the manufacture and applications of silicon carbide whisker reinforced composites. Citations discuss the preparation of whiskers and the processing of composites containing the whiskers. Applications include aerospace engines, automotive components, engine components, and surgical implants. Physical properties such as bending strength, crack propagation, creep, fracture toughness, and stress strain curves are covered. Ceramic matrix, metal matrix, and carbon-carbon composites are examined. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  14. FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

    OpenAIRE

    1986-01-01

    The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

  15. Effect of sintering aids on boron carbide sintering; Efeito de aditivos na sinterizacao de carbeto de boro

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Francisco Cristovao Lourenco de; Silva, Cosme Roberto Moreira da [Centro Tecnico Aeroespacial, Sao Jose dos Campos, SP (Brazil). Inst. de Atividades Espaciais; Bressiani, Jose Carlos [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)

    1995-12-31

    The special physical characteristics of boron carbide (B{sub 4} C) allow its use in a wide range of application in engineering design. Despite of this, the densification during sintering step became the main drawback of the development of ceramics components. The present work deals with the role of sintering aids on the densification of boron carbide ceramics produced through pressureless and hot-pressing sintering. The applied sintering aids were, C+B{sub 2} O{sub 3}+ Al{sub 2} O{sub 3}, Ni and/or Ti. Dilatometry was used to assist hot-pressing and, C+B{sub 2} O{sub 3} + Al{sub 2} O{sub 3} were the sintering aids. In the both cases the sintering temperature was lowered to 2200 K and 2073 K, pressureless and hot pressing respectively. The results of hardness of about 35 GPa and densification of 99% theoretical density for hot-pressed material show the effectiveness of these sintering aids. So far as the obtained data from this work is concerned we may believe that is possible to produce boron carbide ceramics components with both high density and hardness with lower cost by lowering sintering temperatures, that is, 200 K for pressureless sintering and 350 K for hot-pressing. (author) 13 refs., 1 fig., 5 tabs.

  16. Investigation of Infiltrated and Sintered Titanium Carbide

    Science.gov (United States)

    1952-04-01

    taneive investigations in this field during the ’time preceding this contract, and concentrated their effort® On titanium carbide as the’ refractospy...component • The Basic work of this investigation consisted of? X, KpälfiCÄVtloh and refinement of cOmätrcial grades of titanium carbide hj...facilitate a comparison between the different methods» an investigation was then carried out with composite bodies* consisting of titanium carbide asd

  17. Robust Joining and Integration Technologies for Advanced Metallic, Ceramic, and Composite Systems

    Science.gov (United States)

    Singh, M.; Shpargel, Tarah; Morscher, Gregory N.; Halbig, Michael H.; Asthana, Rajiv

    2006-01-01

    Robust integration and assembly technologies are critical for the successful implementation of advanced metallic, ceramic, carbon-carbon, and ceramic matrix composite components in a wide variety of aerospace, space exploration, and ground based systems. Typically, the operating temperature of these components varies from few hundred to few thousand Kelvin with different working times (few minutes to years). The wide ranging system performance requirements necessitate the use of different integration technologies which includes adhesive bonding, low temperature soldering, active metal brazing, diffusion bonding, ARCJoinT, and ultra high temperature joining technologies. In this presentation, a number of joining examples and test results will be provided related to the adhesive bonding and active metal brazing of titanium to C/C composites, diffusion bonding of silicon carbide to silicon carbide using titanium interlayer, titanium and hastelloy brazing to silicon carbide matrix composites, and ARCJoinT joining of SiC ceramics and SiC matrix composites. Various issues in the joining of metal-ceramic systems including thermal expansion mismatch and resulting residual stresses generated during joining will be discussed. In addition, joint design and testing issues for a wide variety of joints will be presented.

  18. Nondestructive evaluation techniques for high-temperature ceramic components. Fifth quarterly report, October--December 1978

    Energy Technology Data Exchange (ETDEWEB)

    1979-01-01

    The adequacy of several nondestructive evaluation (NDE) techniques for the detection of flaws in SiC heat-exchanger tubing are discussed. Experimental results regarding adaptability to ceramic tubing and minimum detectable flaw size have been obtained for conventional ultrasonic testing, acoustic microscopy, conventional and dye-enhanced radiography, holographic interferometry, infrared scanning and internal-friction measurements. The advantages and disadvantages of overload proof testing are also discussed. No single NDE technique will be sufficient to detect all types of critically sized flaws. Preservice inspection should include traditional visual and dye-penetrant examinations for outer-wall surface defects, and possibly overload proof testing to screen weak ceramic tubing. Further examinations should employ dye-enhanced radiography for inner-wall surface defects and acoustic microscopy or conventional ultrasonic testing at 20 MHz (and possible holographic interferometry) for subsurface defects. Anomalous heat-transport characteristics may be detected by infrared techniques. For in-service examinations, where is is assumed that access to the tube is from the bore side only, inspection employing 20-MHz longitudinal and transverse waves appears to be the most practical technique. Infrared scanning through the bore could possibly provide data with regard to hot spots, wall thinning and anomalous heat-transport characteristics. Holographic interferometry, while requiring extensive development, may be capable of providing inner-wall crack-detection data not generated by other techniques.The attributes of the various techniques evaluated to date are tabulated.

  19. Extending Horizon of Materials Processing with Solar Furnace Solar-synthesis of raw material powders (carbides and carbonitrides) and solar-sintering of ceramic powder compacts with novel prospects of introducing unstable chemical species into the reaction system

    Energy Technology Data Exchange (ETDEWEB)

    Guerra Rosa, L.; Cruz Fernandes, J.

    2002-07-01

    Solar furnace (SF) yielding high flux of concentrated solar beam has been used for our recent trial syntheses of carbides and carbonitrides of Si and d-group transition metals and, during the course of this series of preliminary work, we encountered several intriguing phenomena which cannot be interpreted in terms of available equilibrium phase relationships. These new evidences seem to indicate still unexploited potentiality of solar furnace as novel type of chemical reactor rather than mere ecological heat source replacing traditional electric furnace. Besides these raw materials powder synthesis experiments, we have been testing also potentiality of SF a reactor for sintering oxide and non-oxide ceramic powders and found that mechanical properties of the solar-sintered specimen were comparable to those of the counterpart manufactured by traditional industrial sintering process. As such, data gathered so far implicate great potentiality of SF as new type of chemical reactor. Introduction of unstable chemical species, such as non-graphitic carbon and NH{sub 3} gas with suppressed degree of dissociation, into the reaction system might further extend the range of producible materials in the SF. Thus, some review is also give concerning recent works involving usage of unstable chemical species emerging from a group of Osaka University. (Author) 35 refs.

  20. Hugoniot equation of state and dynamic strength of boron carbide

    Energy Technology Data Exchange (ETDEWEB)

    Grady, Dennis E. [Applied Research Associates, Southwest Division, 4300 San Mateo Blvd NE, A-220, Albuquerque, New Mexico 87110-129 (United States)

    2015-04-28

    Boron carbide ceramics have been particularly problematic in attempts to develop adequate constitutive model descriptions for purposes of analysis of dynamic response in the shock and impact environment. Dynamic strength properties of boron carbide ceramic differ uniquely from comparable ceramics. Furthermore, boron carbide is suspected, but not definitely shown, to undergoing polymorphic phase transformation under shock compression. In the present paper, shock-wave compression measurements conducted over the past 40 years are assessed for the purpose of achieving improved understanding of the dynamic equation of state and strength of boron carbide. In particular, attention is focused on the often ignored Los Alamos National Laboratory (LANL) Hugoniot measurements performed on porous sintered boron carbide ceramic. The LANL data are shown to exhibit two compression anomalies on the shock Hugoniot within the range of 20–60 GPa that may relate to crystallographic structure transitions. More recent molecular dynamics simulations on the compressibility of the boron carbide crystal lattice reveal compression transitions that bear similarities to the LANL Hugoniot results. The same Hugoniot data are complemented with dynamic isentropic compression data for boron carbide extracted from Hugoniot measurements on boron carbide and copper granular mixtures. Other Hugoniot measurements, however, performed on near-full-density boron carbide ceramic differ markedly from the LANL Hugoniot data. These later data exhibit markedly less compressibility and tend not to show comparable anomalies in compressibility. Alternative Hugoniot anomalies, however, are exhibited by the near-full-density data. Experimental uncertainty, Hugoniot strength, and phase transformation physics are all possible explanations for the observed discrepancies. It is reasoned that experimental uncertainty and Hugoniot strength are not likely explanations for the observed differences. The notable

  1. Hugoniot equation of state and dynamic strength of boron carbide

    Science.gov (United States)

    Grady, Dennis E.

    2015-04-01

    Boron carbide ceramics have been particularly problematic in attempts to develop adequate constitutive model descriptions for purposes of analysis of dynamic response in the shock and impact environment. Dynamic strength properties of boron carbide ceramic differ uniquely from comparable ceramics. Furthermore, boron carbide is suspected, but not definitely shown, to undergoing polymorphic phase transformation under shock compression. In the present paper, shock-wave compression measurements conducted over the past 40 years are assessed for the purpose of achieving improved understanding of the dynamic equation of state and strength of boron carbide. In particular, attention is focused on the often ignored Los Alamos National Laboratory (LANL) Hugoniot measurements performed on porous sintered boron carbide ceramic. The LANL data are shown to exhibit two compression anomalies on the shock Hugoniot within the range of 20-60 GPa that may relate to crystallographic structure transitions. More recent molecular dynamics simulations on the compressibility of the boron carbide crystal lattice reveal compression transitions that bear similarities to the LANL Hugoniot results. The same Hugoniot data are complemented with dynamic isentropic compression data for boron carbide extracted from Hugoniot measurements on boron carbide and copper granular mixtures. Other Hugoniot measurements, however, performed on near-full-density boron carbide ceramic differ markedly from the LANL Hugoniot data. These later data exhibit markedly less compressibility and tend not to show comparable anomalies in compressibility. Alternative Hugoniot anomalies, however, are exhibited by the near-full-density data. Experimental uncertainty, Hugoniot strength, and phase transformation physics are all possible explanations for the observed discrepancies. It is reasoned that experimental uncertainty and Hugoniot strength are not likely explanations for the observed differences. The notable mechanistic

  2. Stabilization of boron carbide via silicon doping.

    Science.gov (United States)

    Proctor, J E; Bhakhri, V; Hao, R; Prior, T J; Scheler, T; Gregoryanz, E; Chhowalla, M; Giulani, F

    2015-01-14

    Boron carbide is one of the lightest and hardest ceramics, but its applications are limited by its poor stability against a partial phase separation into separate boron and carbon. Phase separation is observed under high non-hydrostatic stress (both static and dynamic), resulting in amorphization. The phase separation is thought to occur in just one of the many naturally occurring polytypes in the material, and this raises the possibility of doping the boron carbide to eliminate this polytype. In this work, we have synthesized boron carbide doped with silicon. We have conducted a series of characterizations (transmission electron microscopy, scanning electron microscopy, Raman spectroscopy and x-ray diffraction) on pure and silicon-doped boron carbide following static compression to 50 GPa non-hydrostatic pressure. We find that the level of amorphization under static non-hydrostatic pressure is drastically reduced by the silicon doping.

  3. Process for making silicon carbide reinforced silicon carbide composite

    Science.gov (United States)

    Lau, Sai-Kwing (Inventor); Calandra, Salavatore J. (Inventor); Ohnsorg, Roger W. (Inventor)

    1998-01-01

    A process comprising the steps of: a) providing a fiber preform comprising a non-oxide ceramic fiber with at least one coating, the coating comprising a coating element selected from the group consisting of carbon, nitrogen, aluminum and titanium, and the fiber having a degradation temperature of between 1400.degree. C. and 1450.degree. C., b) impregnating the preform with a slurry comprising silicon carbide particles and between 0.1 wt % and 3 wt % added carbon c) providing a cover mix comprising: i) an alloy comprising a metallic infiltrant and the coating element, and ii) a resin, d) placing the cover mix on at least a portion of the surface of the porous silicon carbide body, e) heating the cover mix to a temperature between 1410.degree. C. and 1450.degree. C. to melt the alloy, and f) infiltrating the fiber preform with the melted alloy for a time period of between 15 minutes and 240 minutes, to produce a ceramic fiber reinforced ceramic composite.

  4. Development of wear-resistant ceramic coatings for diesel engine components

    Energy Technology Data Exchange (ETDEWEB)

    Naylor, M.G.S. (Cummins Engine Co., Inc., Columbus, IN (United States))

    1992-06-01

    The tribological properties of a variety of advanced coating materials have been evaluated under conditions which simulate the piston ring -- cylinder liner environment near top ring reversal in a heavy duty diesel engine. Coated ring'' samples were tested against a conventional pearlitic grey cast iron liner material using a high temperature reciprocating wear test rig. Tests were run with a fresh CE/SF 15W40lubricant at 200 and 350{degrees}C, with a high-soot, engine-tested oil at 200{degrees}C and with no lubrication at 200{degrees}C. For lowest wear under boundary lubricated conditions, the most promising candidates to emerge from this study were high velocity oxy-fuel (HVOF) Cr{sub 3} C{sub 2} - 20% NiCr and WC - 12% Co cermets, low temperature arc vapor deposited (LTAVD) CrN and plasma sprayed chromium oxides. Also,plasma sprayed Cr{sub 2}O{sub 3} and A1{sub 2}O{sub 3}-ZrO{sub 2} materials were found to give excellent wear resistance in unlubricated tests and at extremely high temperatures (450{degrees}C) with a syntheticoil. All of these materials would offer substantial wear reductions compared to the conventional electroplated hard chromium ring facing and thermally sprayed metallic coatings, especially at high temperatures and with high-soot oils subjected to degradation in diesel environments. The LTAVD CrN coating provided the lowest lubricated wear rates of all the materials evaluated, but may be too thin (4 {mu}m) for use as a top ring facing. Most of the coatings evaluated showed higher wear rates with high-soot, engine-tested oil than with fresh oil, with increases of more than a factor of ten in some cases. Generally, metallic materials were found to be much more sensitive to soot/oil degradation than ceramic and cermet coatings. Thus, decreased soot sensitivity'' is a significant driving force for utilizing ceramic or cermet coatings in diesel engine wear applications.

  5. Phase Diagram Calculation and Fabrication of Multi-component Zirconia-Based Ceramics%多元氧化锆基陶瓷材料的相图计算和制备

    Institute of Scientific and Technical Information of China (English)

    黄水根; 李麟

    2005-01-01

    @@ Ceria-yttria co-doped zirconia-based multi-components ceramics, with superfine alumina dispersed in the matrix, possess excellent fracture toughness,strength and thermal stability. However, the mechanical properties and microstructure are strongly dependent on the composition and the fabrication procedure, especially the composition of zirconia containing multi-component ceramics.

  6. Nondestructive evaluation techniques for high-temperature ceramic components. Eighth quarterly report, July-September 1979

    Energy Technology Data Exchange (ETDEWEB)

    1979-10-01

    Progress in research on nondestructive techniques for detecting defects in high-temperature structural ceramics is reported. These techniques include dye-enhanced radiography, acoustic microscopy, conventional ultrasonic testing, acoustic-emission detection, acoustic impact testing, holographic interferometry, infrared scanning, internal friction measurements and overload proof testing. The effect of varying microstructure on flaw detectability was demonstrated by comparing ultrasonic signal amplitudes from notches in siliconized and sintered SiC tubes. Signal amplitudes were approx. 4 dB higher in the sintered material. Knoop dents with depths as small as 25 ..mu..m, not detectable at conventional operating frequency (10 MHz), were clearly resolved by use of a 75-MHz transducer. The velocity of sound was measured as a function of the volume fraction of silicon in Carborundum KT samples. The results suggest that measurement of the velocity of sound may be adequate for indicating silicon content. Initial data have been presented on flaw detection in SiC tubing with the bore-side ultrasonic probe and acoustic microscope stage. Preliminary results were encouraging. A novel dynamic holography technique was demonstrated. A 100 x 50-mm-deep Knoop indent in a SiC bar could clearly be seen by this technique, which is a significant improvement over previous optical methods. (LCL)

  7. Ceramic thin film thermocouples for SiC-based ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Wrbanek, John D., E-mail: John.D.Wrbanek@nasa.gov; Fralick, Gustave C.; Zhu Dongming

    2012-06-30

    Conductive ceramic thin film thermocouples were investigated for application to silicon carbide fiber reinforced silicon carbide ceramic matrix composite (SiC/SiC CMC) components. High temperature conductive oxides based on indium and zinc oxides were selected for testing to high temperatures in air. Sample oxide films were first sputtered-deposited on alumina substrates then on SiC/SiC CMC sample disks. Operational issues such as cold junction compensation to a 0 Degree-Sign C reference, resistivity and thermopower variations are discussed. Results show that zinc oxides have an extremely high resistance and thus increased complexity for use as a thermocouple, but thermocouples using indium oxides can achieve a strong, nearly linear response to high temperatures. - Highlights: Black-Right-Pointing-Pointer Oxide thin film thermocouples tested for SiC/SiC ceramic matrix composites (CMCs) Black-Right-Pointing-Pointer In{sub 2}O{sub 3}, N:In{sub 2}O{sub 3}, ZnO, AlZnO sputtered and tested on Al{sub 2}O{sub 3} and CMC substrates Black-Right-Pointing-Pointer ZnO, AlZnO have high resistance, complex temperature response. Black-Right-Pointing-Pointer In{sub 2}O{sub 3}, N:In{sub 2}O{sub 3} conductive at room temperature, more linear temperature response.

  8. Thin Film Heat Flux Sensor Development for Ceramic Matrix Composite (CMC) Systems

    Science.gov (United States)

    Wrbanek, John D.; Fralick, Gustave C.; Hunter, Gary W.; Zhu, Dongming; Laster, Kimala L.; Gonzalez, Jose M.; Gregory, Otto J.

    2010-01-01

    The NASA Glenn Research Center (GRC) has an on-going effort for developing high temperature thin film sensors for advanced turbine engine components. Stable, high temperature thin film ceramic thermocouples have been demonstrated in the lab, and novel methods of fabricating sensors have been developed. To fabricate thin film heat flux sensors for Ceramic Matrix Composite (CMC) systems, the rough and porous nature of the CMC system posed a significant challenge for patterning the fine features required. The status of the effort to develop thin film heat flux sensors specifically for use on silicon carbide (SiC) CMC systems with these new technologies is described.

  9. Methods of Si based ceramic components volatilization control in a gas turbine engine

    Science.gov (United States)

    Garcia-Crespo, Andres Jose; Delvaux, John; Dion Ouellet, Noemie

    2016-09-06

    A method of controlling volatilization of silicon based components in a gas turbine engine includes measuring, estimating and/or predicting a variable related to operation of the gas turbine engine; correlating the variable to determine an amount of silicon to control volatilization of the silicon based components in the gas turbine engine; and injecting silicon into the gas turbine engine to control volatilization of the silicon based components. A gas turbine with a compressor, combustion system, turbine section and silicon injection system may be controlled by a controller that implements the control method.

  10. Development of nondestructive evaluation techniques for high-temperature ceramic heat exchanger components. Third annual report, October 1979-September 1980

    Energy Technology Data Exchange (ETDEWEB)

    Kupperman, D S; Yuhas, D; Sciammarella, C; Caines, M J; Winiecki, A

    1980-12-01

    The goals of the present program are not only to develop hardware and procedures for efficiently inspecting ceramic heat-exchanger components in conventional ways, but also to develop advanced NDE techniques that will allow effective failure prediction. The main objectives in FY 1980 have been to (a) develop a computer-interfaced ultrasonic bore-side probe for preservice and in-service inspection, (b) develop and assess techniques for inspection of SiC tubing by acoustic microscopy, and (c) carry out preliminary tests to compare ultrasonic, holographic, and infrared techniques with more conventional dye-penetrant and radiographic methods for inspection of butt joints in ceramic tubes. Circumferential notches, 125 ..mu..m deep x 250 ..mu..m long, on the inner and outer surfaces of sintered and siliconized SiC tubes were successfully detected with an ultrasonic bore-side probe. The acoustic microscope was modified to handle 30- as well as 100-MHz sound waves, since the lower-frequency waves give better penetration of Sic tube walls. The modification decreased the acoustic noise. The ability to detect a notch only 250 x 125 x 75 ..mu..m in size was demonstrated. Efforts to examine a butt joint with dye-penetrant, radiographic, ultrasonic, and holographic-interferometry techniques revealed that while holography seemed to identify more clearly the presence of a crack-like inner surface flaw, ultrasonic pulse-echo and pitch-catch techniques at 22 MHz also indicated the presence of an anomaly; the ultrasonic and holographic results agreed with regard to angular location of the flaw.

  11. Dynamic properties of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Grady, D.E. [Sandia National Labs., Albuquerque, NM (United States). Experimental Impact Physics Dept.

    1995-02-01

    The present study offers new data and analysis on the transient shock strength and equation-of-state properties of ceramics. Various dynamic data on nine high strength ceramics are provided with wave profile measurements, through velocity interferometry techniques, the principal observable. Compressive failure in the shock wave front, with emphasis on brittle versus ductile mechanisms of deformation, is examined in some detail. Extensive spall strength data are provided and related to the theoretical spall strength, and to energy-based theories of the spall process. Failure waves, as a mechanism of deformation in the transient shock process, are examined. Strength and equation-of-state analysis of shock data on silicon carbide, boron carbide, tungsten carbide, silicon dioxide and aluminum nitride is presented with particular emphasis on phase transition properties for the latter two. Wave profile measurements on selected ceramics are investigated for evidence of rate sensitive elastic precursor decay in the shock front failure process.

  12. Influence of yttrium oxide doping on the microstructures of alumina-niobium carbide composites

    Energy Technology Data Exchange (ETDEWEB)

    Rumbao, A.H.; Bressiani, J.C.; Bressiani, A.H.A. [IPEN - Inst. de Pesquisas Energeticas e Nucleares, Cidade Univ. - Sao Paulo, SP (Brazil)

    2003-07-01

    Ceramic cutting tools have been developed as an alternative material to cemented carbides based ones with the goal of improving cutting speeds and productivity. Among the vast variety of ceramics considered for prospective use as cutting tools materials the preference is given to the composites containing carbides as a second component, i.e., such materials as Al{sub 2}O{sub 3}-SiC, and Al{sub 2}O{sub 3}-TiC. In the present work, the influence of Y{sub 2}O{sub 3} additives on microstructure of Al{sub 2}O{sub 3}-NbC composite is studied in order to evaluate the applicability of this material for as ceramic cutting tools manufacturing. The amount of Y{sub 2}O{sub 3} additives varied in the ranged, 0-3 wt% in the Al{sub 2}O{sub 3}-NbC 20 wt% composition. Specimens were produced by consequent uniaxial and isostatic pressing followed by pressureless sintering in the flowing argon at 1750 C for 15 min in a graphite resistance furnace. The achieved densities were up to 99% TD. Microstructure evaluation in terms of grain size distribution were achieved by mean of QUANTIKOV software applied to scanning electron microscope (SEM) micrographs. Optimization of the materials composition in regard of achieving the high densities without compromising the microstructure formation are discussed. (orig.)

  13. Biomimetic component coating on 3D scaffolds using high bioactivity of mesoporous bioactive ceramics

    Directory of Open Access Journals (Sweden)

    Yun HS

    2011-10-01

    Full Text Available Hui-suk Yun1, Sang-Hyun Kim2, Dongwoo Khang3, Jungil Choi4, Hui-hoon Kim2, Minji Kang31Functional Materials Division, Korea Institute of Materials Science, Gyeongnam, Korea; 2Department of Pharmacology, School of Medicine, Kyungpook National University, Jung-Gu, Daegu, Korea; 3School of Nano and Advanced Materials Science and Engineering and Center for NMBE, Gyeongsang National University, Jinju, Korea; 4Department of Anatomy, Institute of Health Science and School of Medicine, Gyeongsang National University, Jinju, Gyeongnam, KoreaBackground: Mesoporous bioactive glasses (MBGs are very attractive materials for use in bone tissue regeneration because of their extraordinarily high bone-forming bioactivity in vitro. That is, MBGs may induce the rapid formation of hydroxy apatite (HA in simulated body fluid (SBF, which is a major inorganic component of bone extracellular matrix (ECM and comes with both good osteoconductivity and high affinity to adsorb proteins. Meanwhile, the high bioactivity of MBGs may lead to an abrupt initial local pH variation during the initial Ca ion-leaching from MBGs at the initial transplant stage, which may induce unexpected negative effects on using them in in vivo application. In this study we suggest a new way of using MBGs in bone tissue regeneration that can improve the strength and make up for the weakness of MBGs. We applied the outstanding bone-forming bioactivity of MBG to coat the main ECM components HA and collagen on the MBG-polycarplolactone (PCL composite scaffolds for improving their function as bone scaffolds in tissue regeneration. This precoating process can also expect to reduce initial local pH variation of MBGs.Methods and materials: The MBG-PCL scaffolds were immersed in the mixed solution of the collagen and SBF at 37°C for 24 hours. The coating of ECM components on the MBG-PCL scaffolds and the effect of ECM coating on in vitro cell behaviors were confirmed.Results: The ECM components were fully

  14. Development of wear resistant ceramic coatings for diesel engine components. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Haselkorn, M.H. [Caterpillar, Inc., Peoria, IL (United States)

    1992-04-01

    Improved fuel economy and a reduction of emissions can be achieved by insulation of the combustion chamber components to reduce heat rejection. However, insulating the combustion chamber components will also increase the operating temperature of the piston ring/cylinder liner interface from approximately 150{degree}C to over 300{degree}C. Existing ring/liner materials can not withstand these higher operating temperatures and for this reason, new materials need to be developed for this critical tribological interface. The overall goal of this program is the development of piston ring/cylinder liner material pairs which would be able to provide the required friction and wear properties at these more severe operating conditions. More specifically, this program first selected, and then evaluated, potential d/wear resistant coatings which could be applied to either piston rings an or cylinder liners and provide, at 350{degree}C under lubricated conditions, coefficients of friction below 0.1 and wear rates of less than 25 {times} lO{sup {minus}6} mm/hour. The processes selected for applying the candidate wear resistant coatings to piston rings and/or cylinder liners were plasma spraying, chemical vapor, physical vapor and low temperature arc vapor deposition techniques as well as enameling techniques.

  15. Preparation of Silicon Carbide with High Properties

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to prepare silicon carbide with high properties, three kinds of SiC powders A, B, and C with different composition and two kinds of additives, which were Y2O3-Al2O3 system and Y2O3-La2O3 system, were used in this experiment. The properties of hot-pressed SiC ceramics were measured. With the same additives, different SiC powder resulted in different properties. On the other hand, with the same SiC powder, increasing the amount of the additive Y2O3-Al2O3 improved properties of SiC ceramics at room temperature, and increasing the amount of the additive Y2O3-La2O3 improved property SiC ceramics at elevated temperature. In addition, the microstructure of SiC ceramics was studied by scanning electron microscopy.

  16. Titanium Carbide-Graphite Composites

    Science.gov (United States)

    1991-11-08

    titanium carbide , titanium carbide with free graphite, titanium carbide /vanadium carbide alloy with free graphite, and titanium carbide with...from melts. The test pins were drawn across hot pressed titanium carbide wear plates with 5 newtons of normal force. The lowest friction coefficient at...22 C was 0.12 obtained with pure titanium carbide . The lowest friction coefficient at 900 C was 0.19 obtained with titanium carbide with boron and

  17. TECHNOLOGICAL TESTS USING QUARTZITE RESIDUES AS COMPONENT OF CERAMIC MASS AT THE PORCELAIN STONEWARE PRODUCTION

    Directory of Open Access Journals (Sweden)

    Marcondes Mendes Souza

    2015-03-01

    Full Text Available This work aims to evaluate through technological tests the use of quartzite residues as component at the the production of porcelain stoneware. Were collected five samples of quartzites called of green quartzite, black quartzite, pink quartzite, goldy quartzite, white quartzite. After, the raw materials were milled, passed by a sieve with a Mesh of 200# (Mesh and characterized by chemical analysis in fluorescence of x-rays and also analysis of the crystalline phases by diffraction of x-rays. The porcelain tiles mass is composed of five formulations containing 57% of feldspar, 37% of clay and 6% of residues of quartzite with different coloration. For the preparation of the specimens, it was used uniaxial pressing, which afterwards were synthesized at 1150°C, 1200°C and 1250°C. After the sintering, the specimens were submit for tests of technological characterization like: water absorption, linear shrinkage, apparently porosity, density and flexural strain at three points. The results presented in the fluorescence of x-rays showed a high-content of iron oxide on black quartzite that is why it was discarded the utilization of it in porcelain stoneware. All quartzite formulations had low water absorption achieved when synthesized at 1200°C, getting 0.1 to 0.36% without having gone through the atomization process. At the tests of flexural strain, all the quartzite had in acceptance limits, according to the European norm EN 100, overcoming 27 MPA at 1200°C

  18. Analytical Micromechanics Modeling Technique Developed for Ceramic Matrix Composites Analysis

    Science.gov (United States)

    Min, James B.

    2005-01-01

    Ceramic matrix composites (CMCs) promise many advantages for next-generation aerospace propulsion systems. Specifically, carbon-reinforced silicon carbide (C/SiC) CMCs enable higher operational temperatures and provide potential component weight savings by virtue of their high specific strength. These attributes may provide systemwide benefits. Higher operating temperatures lessen or eliminate the need for cooling, thereby reducing both fuel consumption and the complex hardware and plumbing required for heat management. This, in turn, lowers system weight, size, and complexity, while improving efficiency, reliability, and service life, resulting in overall lower operating costs.

  19. The Affordable Pre-Finishing of Silicon Carbide for Optical Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Creare proposes to develop a novel, laser-assisted, pre-finishing process for chemical vapor deposition (CVD) coated silicon-carbide ceramics. Our innovation will...

  20. Electron-Spin Resonance in Boron Carbide

    Science.gov (United States)

    Wood, Charles; Venturini, Eugene L.; Azevedo, Larry J.; Emin, David

    1987-01-01

    Samples exhibit Curie-law behavior in temperature range of 2 to 100 K. Technical paper presents studies of electron-spin resonance of samples of hot pressed B9 C, B15 C2, B13 C2, and B4 C. Boron carbide ceramics are refractory solids with high melting temperatures, low thermal conductives, and extreme hardnesses. They show promise as semiconductors at high temperatures and have unusually large figures of merit for use in thermoelectric generators.

  1. Oxidation Behavior of Carbon Nanoparticles/Silicon Carbide Composite Ceramics%纳米碳颗粒/碳化硅陶瓷基复合材料的氧化行为

    Institute of Scientific and Technical Information of China (English)

    陆有军; 王燕民; 吴澜尔; 黄振坤

    2013-01-01

    以微米硅(Si)和纳米碳黑(Cp)粉体为主要原料,采用经机械化学法合成的碳化硅(SiC)和15%和25%的纳米碳颗粒与碳化硅(Cp-SiC)的复合粉体,并经无压烧结得到了Cp/SiC陶瓷基复合材料,分析了在不同温度条件下Cp/SiC烧结体的氧化行为。结果表明:当温度小于700℃时,Cp/SiC复合陶瓷在空气中的氧化受C-O2反应控制,致使其为均匀氧化;700℃时,氧化后的复合材料显气孔率最大,弯曲强度达极小值;大于700℃,氧化过程受O2的气相扩散控制,呈非均匀氧化;700~900℃之间,O2通过微裂纹的扩散控制着Cp/SiC的氧化过程;900~1100℃之间,O2通过SiC缺陷的扩散控制着Cp/SiC的氧化过程,并在1000℃时的最初的2 h内,复合材料弯曲强度增大,且达到了极大值。同时表明,纳米碳含量是影响复合材料强度及氧化行为的关键因素,添加纳米碳质量分数为15%的Cp/SiC复合陶瓷可以作为一种抗氧化性能优良的玻璃夹具材料。%The oxidation behavior of three pressureless-sintered silicon carbide (SiC), 15%Cp/SiC and 25%Cp/SiC composites,which were prepared with carbon nanoparticles (Cp) and silicon micron-sized particles by a mechanochemical method, at various tempera-tures was investigated. The results show that the oxidation of Cp/SiC ceramics in air is controlled via C+O2 reaction at<700℃, the bending strength of samples decreases to a minimum value at 700℃; the oxidation is controlled by O2 diffusion through mi-cro-cracks unequally in the range of 700-900℃;the oxidation of Cp/SiC is controlled by O2 diffusion through the structural defects of matrix in the range of 900-1 100℃. The bending strength of composites reaches to a maximum value during initial 2 h at 1 000℃due to the formation of SiO2 layer and the healing defects of matrix. It is also indicated that the addition of Cp in the composite has an effect on the bending strength and the

  2. SHS/PHIP of ceramic composites using ilmenite concentrate

    Energy Technology Data Exchange (ETDEWEB)

    Kholghy, M. [Yerevan State University and Isfahan University of Technology, Dept. of Materials Eng (Iran, Islamic Republic of); Kharatyan, S. [Yerevan State University, Yerevan, A. Manukyan str. 1, AM-0025 (Armenia); Edris, H., E-mail: h-edris@cc.iut.ac.i [Isfahan University of Technology, Dept. of Materials Eng. Isfahan, 8415683111 (Iran, Islamic Republic of)

    2010-07-23

    Self-propagating high-temperature synthesis (SHS) process in the mixture of ilmenite, boron carbide and aluminum combined with a pseudo hot isostatic pressing (PHIP) is used in this research to produce a compact multi-ceramic composite Al{sub 2}O{sub 3}/TiB{sub 2}/TiC with Fe as a binder. Several tests were performed to identify the optimum partial weight percent of the ilmenite, boron carbide and aluminum to produce a suitable amount of each components of the product. On the other hand, a number of tests were performed to measure the delay time, optimum compaction time and optimum compaction force to produce a compact high toughness samples. The results of phase analysis using XRD tests and microstructure using SEM and EDS show that the product is a multi-ceramic composite of the Al{sub 2}O{sub 3}/TiB{sub 2}/TiC with Fe as a binder. It was shown that there are no primary reactants in the product. In this work, the combustion characteristics (combustion wave propagation velocity and temperature) of the process, as well as density and hardness of the combustion product were measured. The fracture toughness of the product was measured using Vickers indenter and Brazilian test. This shows that the samples have a high toughness in comparison to conventional ceramics.

  3. Ultrasonic sensor based defect detection and characterisation of ceramics.

    Science.gov (United States)

    Kesharaju, Manasa; Nagarajah, Romesh; Zhang, Tonzhua; Crouch, Ian

    2014-01-01

    Ceramic tiles, used in body armour systems, are currently inspected visually offline using an X-ray technique that is both time consuming and very expensive. The aim of this research is to develop a methodology to detect, locate and classify various manufacturing defects in Reaction Sintered Silicon Carbide (RSSC) ceramic tiles, using an ultrasonic sensing technique. Defects such as free silicon, un-sintered silicon carbide material and conventional porosity are often difficult to detect using conventional X-radiography. An alternative inspection system was developed to detect defects in ceramic components using an Artificial Neural Network (ANN) based signal processing technique. The inspection methodology proposed focuses on pre-processing of signals, de-noising, wavelet decomposition, feature extraction and post-processing of the signals for classification purposes. This research contributes to developing an on-line inspection system that would be far more cost effective than present methods and, moreover, assist manufacturers in checking the location of high density areas, defects and enable real time quality control, including the implementation of accept/reject criteria.

  4. Structural Ceramic Composites for Nuclear Applications

    Energy Technology Data Exchange (ETDEWEB)

    William Windes; P.A. Lessing; Y. Katoh; L. L. Snead; E. Lara-Curzio; J. Klett; C. Henager, Jr.; R. J. Shinavski

    2005-08-01

    A research program has been established to investigate fiber reinforced ceramic composites to be used as control rod components within a Very High Temperature Reactor. Two candidate systems have been identified, carbon fiber reinforced carbon (Cf/C) and silicon carbide fiber reinforced silicon carbide (SiCf/SiC) composites. Initial irradiation stability studies to determine the maximum dose for each composite type have been initiated within the High Flux Isotope Reactor at Oak Ridge National Laboratory. Test samples exposed to 10 dpa irradiation dose have been completed with future samples to dose levels of 20 and 30 dpa scheduled for completion in following years. Mechanical and environmental testing is being conducted concurrently at the Idaho National Laboratory and at Pacific Northwest National Laboratory. High temperature test equipment, testing methodologies, and test samples for high temperature (up to 1600º C) tensile strength and long duration creep studies have been established. Specific attention was paid to the architectural fiber preform design as well as the materials used in construction of the composites. Actual testing of both tubular and flat, "dog-bone" shaped tensile composite specimens will begin next year. Since there is no precedence for using ceramic composites within a nuclear reactor, ASTM standard test procedures will be established from these mechanical and environmental tests. Close collaborations between the U.S. national laboratories and international collaborators (i.e. France and Japan) are being forged to establish both national and international test standards to be used to qualify ceramic composites for nuclear reactor applications.

  5. Influence of sputtering power on components and mechanical properties of boron carbide films%溅射功率对碳化硼薄膜组分与力学性能的影响

    Institute of Scientific and Technical Information of China (English)

    张玲; 何智兵; 李俊; 许华; 谌家军

    2013-01-01

    Boron carbide films were fabricated by radio frequency magnetron sputtering at different sputtering powers.The structure and components of the boron carbide films were characterized by X-ray photoelectron spectroscopy and Fourier transform infrared spectroscopy.Using MTS Nano Indenter XP with CSM method,the hardness and modulus of the boron carbide films were analyzed.The results show that B prefers to combining with C to form B-C bond as the RF power increases.When the sputtering power reaches 250 W,the number of B-C bonds is the most,and the atomic concentration ratio between B and C reaches to the maximum of 5.66.Both the hardness and modulus of the boron carbide films increase firstly and then decrease with the sputtering powers increasing.Both of them reach to the maximum of 28.22 GPa and 314.62 GPa,respectively.%采用射频磁控溅射技术,在不同溅射功率条件下制备了碳化硼薄膜,并用X射线光电子能谱(XPS)和傅里叶变换红外吸收光谱(FT-IR)对碳化硼薄膜的组分进行了定量表征,分析了功率变化对碳化硼组分的影响.利用纳米压入仪通过连续刚度法(CSM)对碳化硼薄膜的硬度和模量等力学性能进行了分析.研究表明:随着功率的增大,硼与碳更易结合形成B-C键,在功率增大到250 W时,B-C键明显增多;在250 W时,硼与碳的原子分数比出现了最大值5.66;碳化硼薄膜的硬度与模量都随功率的增大呈现出先增大后减小的趋势,且在250 W时均出现了最大值,分别为28.22 GPa和314.62 GPa.

  6. Fabrication of Carbon Nanotube - Chromium Carbide Composite Through Laser Sintering

    Science.gov (United States)

    Liu, Ze; Gao, Yibo; Liang, Fei; Wu, Benxin; Gou, Jihua; Detrois, Martin; Tin, Sammy; Yin, Ming; Nash, Philip; Tang, Xiaoduan; Wang, Xinwei

    2016-03-01

    Ceramics often have high hardness and strength, and good wear and corrosion resistance, and hence have many important applications, which, however, are often limited by their poor fracture toughness. Carbon nanotubes (CNTs) may enhance ceramic fracture toughness, but hot pressing (which is one typical approach of fabricating CNT-ceramic composites) is difficult to apply for applications that require localized heat input, such as fabricating composites as surface coatings. Laser beam may realize localized material sintering with little thermal effect on the surrounding regions. However, for the typical ceramics for hard coating applications (as listed in Ref.[1]), previous work on laser sintering of CNT-ceramic composites with mechanical property characterizations has been very limited. In this paper, research work has been reported on the fabrication and characterization of CNT-ceramic composites through laser sintering of mixtures of CNTs and chromium carbide powders. Under the studied conditions, it has been found that laser-sintered composites have a much higher hardness than that for plasma-sprayed composites reported in the literature. It has also been found that the composites obtained by laser sintering of CNTs and chromium carbide powder mixtures have a fracture toughness that is ~23 % higher than the material obtained by laser sintering of chromium carbide powders without CNTs.

  7. Densification of silicon and zirconium carbides by a new process: spark plasma sintering; Densification des carbures de silicium et de zirconium par un procede innovant: le spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Guillard, F

    2006-12-15

    Materials research for suitable utilization in 4. generation nuclear plants needs new ways to densify testing components. Two carbides, silicon and zirconium carbide seems to be the most suitable choice due to their mechanical, thermal and neutron-transparency properties against next nuclear plant specifications. Nevertheless one main difficulty remains, which is densifying them even at high temperature. Spark Plasma Sintering a new metal-, ceramic- and composite-sintering process has been used to densify both SiC and ZrC. Understanding bases of mass transport mechanisms in SPS have been studied. Composites and interfaces have been processed and analyzed. This manuscript reports original results on SiC and ZrC ceramics sintered with commercial powder started, without additives. (author)

  8. Assessment of strength limiting flaws in ceramic heat exchanger components: Phase 1, Final report, September 28, 1984-June 30, 1986

    Energy Technology Data Exchange (ETDEWEB)

    Powers, T.; Snyder, J.

    1986-10-01

    Assurance of energy efficient design lifetimes of high temperature structural ceramics requires the ability to specify acceptance criteria and to test to those criteria. These criteria will be established through nondestructive testing, to determine which defects are detectable, together with fracture mechanics, to calculate effects of indetectable flaws. The first phase of this program is to examine heat exchanger material with four test methods which have shown promise for use in ceramics; ultrasonic scanning, microfocus x-ray, Scanning Laser Acoustic Microscope, and Acoustic Holography. The capabilities, limits, and potential for improvement of these are presented in this report. Destructive testing, material sectioning, and fractography are included. 24 refs., 68 figs., 6 tabs.

  9. In-situ EBCs for High Performance Composite Propulsion Components Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Silicon Carbide based ceramic matrix composites (CMCs) offer the potential to fundamentally change the design and manufacture of aeronautical and space propulsion...

  10. Carbon nanotube-ceramic nanocomposites: Synthesis and characterization

    Science.gov (United States)

    Clark, Michael David

    Ceramic materials are widely used in modern society for a variety of applications including fuel cell electrolytes, bio-medical implants, and jet turbines. However, ceramics are inherently brittle making them excellent candidates for mechanical reinforcement. In this work, the feasibility of dispersing multi-walled carbon nanotubes into a silicon carbide matrix for mechanical property enhancement is explored. Prior to dispersing, nanotubes were purified using an optimized, three step methodology that incorporates oxidative treatment, acid sonication, and thermal annealing rendering near-superhydrophobic behavior in synthesized thin films. Alkyl functionalized nanotube dispersability was characterized in various solvents. Dispersability was contingent on fostering polar interactions between the functionalized nanotubes and solvent despite the purely dispersive nature of the aliphatic chains. Interpretation of these results yielded values of 45.6 +/- 1.2, 0.78 +/- 0.04, and 2 4 +/- 0.9 mJ/m2 for the Lifshitz-van der Waals, electron acceptor and electron donor surface energy components respectively. Aqueous nanotube dispersions were prepared using a number of surfactants to examine surfactant concentration and pH effects on nanotube dispersability. Increasing surfactant concentrations resulted in a solubility plateau, which was independent of the surfactant's critical micelle concentration. Deviations from neutral pH demonstrated negligible influence on non-ionic surfactant adsorption while, ionic surfactants showed substantial pH dependent behavior. These results were explained in the context of nanotube surface ionization and Debye length variation. Successful MWNT dispersion into a silicon carbide based matrix is reported by in-situ ceramic formation using two routes; sol-gel chemistry and pre-ceramic polymeric precursor workup. For the former, nanotube dispersion was assisted by PluronicRTM surfactants. Pyrolytic treatment and consolidation of formed powders

  11. Silicon carbide and other films and method of deposition

    Science.gov (United States)

    Mehregany, Mehran (Inventor); Zorman, Christian A. (Inventor); Fu, Xiao-An (Inventor); Dunning, Jeremy (Inventor)

    2011-01-01

    A method of depositing a ceramic film, particularly a silicon carbide film, on a substrate is disclosed in which the residual stress, residual stress gradient, and resistivity are controlled. Also disclosed are substrates having a deposited film with these controlled properties and devices, particularly MEMS and NEMS devices, having substrates with films having these properties.

  12. Alkaline resistant ceramics; Alkalimotstaandskraftiga keramer

    Energy Technology Data Exchange (ETDEWEB)

    Westberg, Stig-Bjoern [Vattenfall Utveckling AB, Aelvkarleby (Sweden)

    2001-02-01

    Despite durability in several environments, ceramics and refractories can not endure alkaline environments at high temperature. An example of such an environment is when burning biofuel in modern heat and power plants in which the demand for increasing efficiency results in higher combustion temperatures and content of alkaline substances in the flue gas. Some experiences of these environments has been gained from such vastly different equipment as regenerator chambers in the glass industry and MHD-generators. The grains of a ceramic material are usually bonded together by a glassy phase which despite it frequently being a minor constituent render the materials properties and limits its use at elevated temperature. The damage is usually caused by alkaline containing low-melting phases and the decrease of the viscosity of the bonding glass phase which is caused by the alkaline. The surfaces which are exposed to the flue gas in a modern power plant are not only exposed to the high temperature but also a corroding and eroding, particle containing, gas flow of high velocity. The use of conventional refractory products is limited to 1300-1350 deg C. Higher strength and fracture toughness as well as durability against gases, slag and melts at temperatures exceeding 1700 deg C are expected of the materials of the future. Continuous transport of corrosive compounds to the surface and corrosion products from the surface as well as a suitable environment for the corrosion to occur in are prerequisites for extensive corrosion to come about. The highest corrosion rate is therefore found in a temperature interval between the dew point and the melting point of the alkaline-constituent containing compound. It is therefore important that the corrosion resistance is sufficient in the environment in which alkaline containing melts or slag may appear. In environments such as these, even under normal circumstances durable ceramics, such as alumina and silicon carbide, are attacked

  13. Development of wear-resistant ceramic coatings for diesel engine components. Volume 1, Coating development and tribological testing: Final report: DOE/ORNL Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    Naylor, M.G.S. [Cummins Engine Co., Inc., Columbus, IN (United States)

    1992-06-01

    The tribological properties of a variety of advanced coating materials have been evaluated under conditions which simulate the piston ring -- cylinder liner environment near top ring reversal in a heavy duty diesel engine. Coated ``ring`` samples were tested against a conventional pearlitic grey cast iron liner material using a high temperature reciprocating wear test rig. Tests were run with a fresh CE/SF 15W40lubricant at 200 and 350{degrees}C, with a high-soot, engine-tested oil at 200{degrees}C and with no lubrication at 200{degrees}C. For lowest wear under boundary lubricated conditions, the most promising candidates to emerge from this study were high velocity oxy-fuel (HVOF) Cr{sub 3} C{sub 2} - 20% NiCr and WC - 12% Co cermets, low temperature arc vapor deposited (LTAVD) CrN and plasma sprayed chromium oxides. Also,plasma sprayed Cr{sub 2}O{sub 3} and A1{sub 2}O{sub 3}-ZrO{sub 2} materials were found to give excellent wear resistance in unlubricated tests and at extremely high temperatures (450{degrees}C) with a syntheticoil. All of these materials would offer substantial wear reductions compared to the conventional electroplated hard chromium ring facing and thermally sprayed metallic coatings, especially at high temperatures and with high-soot oils subjected to degradation in diesel environments. The LTAVD CrN coating provided the lowest lubricated wear rates of all the materials evaluated, but may be too thin (4 {mu}m) for use as a top ring facing. Most of the coatings evaluated showed higher wear rates with high-soot, engine-tested oil than with fresh oil, with increases of more than a factor of ten in some cases. Generally, metallic materials were found to be much more sensitive to soot/oil degradation than ceramic and cermet coatings. Thus, decreased ``soot sensitivity`` is a significant driving force for utilizing ceramic or cermet coatings in diesel engine wear applications.

  14. The effect of coverplates on the dwell characteristics of silican carbide subject to KE impact

    NARCIS (Netherlands)

    Pickup, I.M.; Barker, A.K.; Elgy, I.D.; Peskes, G.J.J.M.; Voorde, M.J. van der

    2004-01-01

    The high ballistic efficiency of non-oxide ceramics such as silicon carbide against kinetic energy (KE) threats is largely due to penetrator dwell (the erosion of the tip of the rod prior to ceramic target penetration). This paper considers the effect of target surface conditions on the dwell charac

  15. SILICON CARBIDE FOR SEMICONDUCTORS

    Science.gov (United States)

    This state-of-the-art survey on silicon carbide for semiconductors includes a bibliography of the most important references published as of the end...of 1964. The various methods used for growing silicon carbide single crystals are reviewed, as well as their properties and devices fabricated from...them. The fact that the state of-the-art of silicon carbide semiconductors is not further advanced may be attributed to the difficulties of growing

  16. Silicon Carbide Shapes.

    Science.gov (United States)

    Free-standing silicon carbide shapes are produced by passing a properly diluted stream of a reactant gas, for example methyltrichlorosilane, into a...reaction chamber housing a thin walled, hollow graphite body heated to 1300-1500C. After the graphite body is sufficiently coated with silicon carbide , the...graphite body is fired, converting the graphite to gaseous CO2 and CO and leaving a silicon carbide shaped article remaining.

  17. Bioactivation of biomorphous silicon carbide bone implants.

    Science.gov (United States)

    Will, Julia; Hoppe, Alexander; Müller, Frank A; Raya, Carmen T; Fernández, Julián M; Greil, Peter

    2010-12-01

    Wood-derived silicon carbide (SiC) offers a specific biomorphous microstructure similar to the cellular pore microstructure of bone. Compared with bioactive ceramics such as calcium phosphate, however, silicon carbide is considered not to induce spontaneous interface bonding to living bone. Bioactivation by chemical treatment of biomorphous silicon carbide was investigated in order to accelerate osseointegration and improve bone bonding ability. Biomorphous SiC was processed from sipo (Entrandrophragma utile) wood by heating in an inert atmosphere and infiltrating the resulting carbon replica with liquid silicon melt at 1450°C. After removing excess silicon by leaching in HF/HNO₃ the biomorphous preform consisted of β-SiC with a small amount (approximately 6wt.%) of unreacted carbon. The preform was again leached in HCl/HNO₃ and finally exposed to CaCl₂ solution. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared analyses proved that oxidation of the residual carbon at the surface induced formation of carboxyl [COO⁻] groups, which triggered adsorption of Ca(2+), as confirmed by XPS and inductively coupled plasma optical emission spectroscopy measurements. A local increase in Ca(2+) concentration stimulated in vitro precipitation of Ca₅(PO₄)₃OH (HAP) on the silicon carbide preform surface during exposure to simulated body fluid, which indicates a significantly increased bone bonding activity compared with SiC.

  18. Performance of Ceramics in Severe Environments

    Science.gov (United States)

    Jacobson, Nathan S.; Fox, Dennis S.; Smialek, James L.; Deliacorte, Christopher; Lee, Kang N.

    2005-01-01

    Ceramics are generally stable to higher temperatures than most metals and alloys. Thus the development of high temperature structural ceramics has been an area of active research for many years. While the dream of a ceramic heat engine still faces many challenges, niche markets are developing for these materials at high temperatures. In these applications, ceramics are exposed not only to high temperatures but also aggressive gases and deposits. In this chapter we review the response of ceramic materials to these environments. We discuss corrosion mechanisms, the relative importance of a particular corrodent, and, where available, corrosion rates. Most of the available corrosion information is on silicon carbide (SIC) and silicon nitride (Si3N4) monolithic ceramics. These materials form a stable film of silica (SO2) in an oxidizing environment. We begin with a discussion of oxidation of these materials and proceed to the effects of other corrodents such as water vapor and salt deposits. We also discuss oxidation and corrosion of other ceramics: precurser derived ceramics, ceramic matrix composites (CMCs), ceramics which form oxide scales other than silica, and oxide ceramics. Many of the corrosion issues discussed can be mitigated with refractory oxide coatings and we discuss the current status of this active area of research. Ultimately, the concern of corrosion is loss of load bearing capability. We discuss the effects of corrosive environments on the strength of ceramics, both monolithic and composite. We conclude with a discussion of high temperature wear of ceramics, another important form of degradation at high temperatures.

  19. A study on the production of titanium carbide nano-powder in the nanostate and its properties

    Science.gov (United States)

    Shiryaeva, L. S.; Rudneva, S. V.; Galevsky, G. V.; Garbuzova, A. K.

    2016-09-01

    The plasma synthesis of titanium carbide nano-powder in the conditions close to industrial was studied. Titanium carbide TiC is a wear- and corrosion-resistant, hard, chemically inert material, demanded in various fields for the production of hard alloys, metal- ceramic tools, heat-resistant products, protective metal coatings. New perspectives for application titanium carbide in the nanostate can be found in the field of alloys modification with different composition and destination.

  20. Silicon carbide microsystems for harsh environments

    CERN Document Server

    Wijesundara, Muthu B J

    2011-01-01

    Silicon Carbide Microsystems for Harsh Environments reviews state-of-the-art Silicon Carbide (SiC) technologies that, when combined, create microsystems capable of surviving in harsh environments, technological readiness of the system components, key issues when integrating these components into systems, and other hurdles in harsh environment operation. The authors use the SiC technology platform suite the model platform for developing harsh environment microsystems and then detail the current status of the specific individual technologies (electronics, MEMS, packaging). Additionally, methods

  1. SILICON CARBIDE DATA SHEETS

    Science.gov (United States)

    These data sheets present a compilation of a wide range of electrical, optical and energy values for alpha and beta- silicon carbide in bulk and film...spectrum. Energy data include energy bands, energy gap and energy levels for variously-doped silicon carbide , as well as effective mass tables, work

  2. Optical and optomechanical ultralightweight C/SiC components

    Science.gov (United States)

    Papenburg, Ulrich; Pfrang, Wilhelm; Kutter, G. S.; Mueller, Claus E.; Kunkel, Bernd P.; Deyerler, Michael; Bauereisen, Stefan

    1999-11-01

    Optical and optomechanical structures based on silicon carbide (SiC) ceramics are becoming increasingly important for ultra- lightweight optical systems that must work in adverse environments. At IABG and Dornier Satellite Systems (DSS) in Munich, a special form of SiC ceramics carbon fiber reinforced silicon carbide (C/SiCR) has been developed partly under ESA and NASA contracts. C/SiCR is a light-weight, high- strength engineering material that features tunable mechanical and thermal properties. It offers exceptional design freedom due to its reduced brittleness and negligible volume shrinkage during processing in comparison to traditional, powder-based ceramics. Furthermore, its rapid fabrication process produces near-net-shape components using conventional NC machining/milling equipment and, thus, provides substantial schedule, cost, and risk savings. These characteristics allow C/SiCR to overcome many of the problems associated with more traditional optical materials. To date, C/SiCR has been used to produce ultra-lightweight mirrors and reflectors, antennas, optical benches, and monolithic and integrated reference structures for a variety of space and terrestrial applications. This paper describes the material properties, optical system and structural design aspects, the forming and manufacturing process including high-temperature joining technology, precision grinding and cladding techniques, and the performance results of a number of C/SiCR optical components we have built.

  3. Advanced microstructure of boron carbide.

    Science.gov (United States)

    Werheit, Helmut; Shalamberidze, Sulkhan

    2012-09-26

    The rhombohedral elementary cell of the complex boron carbide structure is composed of B(12) or B(11)C icosahedra and CBC, CBB or B□B (□, vacancy) linear arrangements, whose shares vary depending on the actual chemical compound. The evaluation of the IR phonon spectra of isotopically pure boron carbide yields the quantitative concentrations of these components within the homogeneity range. The structure formula of B(4.3)C at the carbon-rich limit of the homogeneity range is (B(11)C) (CBC)(0.91) (B□B)(0.09) (□, vacancy); and the actual structure formula of B(13)C(2) is (B(12))(0.5)(B(11)C)(0.5)(CBC)(0.65)(CBB)(0.16) (B□B)(0.19), and deviates fundamentally from (B(12))CBC, predicted by theory to be the energetically most favourable structure of boron carbide. In reality, it is the most distorted structure in the homogeneity range. The spectra of (nat)B(x)C make it evident that boron isotopes are not randomly distributed in the structure. However, doping with 2% silicon brings about a random distribution.

  4. Diffusion in ceramics

    CERN Document Server

    Pelleg, Joshua

    2016-01-01

    This textbook provides an introduction to changes that occur in solids such as ceramics, mainly at high temperatures, which are diffusion controlled, as well as presenting research data. Such changes are related to the kinetics of various reactions such as precipitation, oxidation and phase transformations, but are also related to some mechanical changes, such as creep. The book is composed of two parts, beginning with a look at the basics of diffusion according to Fick's Laws. Solutions of Fick’s second law for constant D, diffusion in grain boundaries and dislocations are presented along with a look at the atomistic approach for the random motion of atoms. In the second part, the author discusses diffusion in several technologically important ceramics. The ceramics selected are monolithic single phase ones, including: A12O3, SiC, MgO, ZrO2 and Si3N4. Of these, three refer to oxide ceramics (alumina, magnesia and zirconia). Carbide based ceramics are represented by the technologically very important Si-ca...

  5. Experimental investigation on flank wear and tool life, cost analysis and mathematical model in turning hardened steel using coated carbide inserts

    Directory of Open Access Journals (Sweden)

    Ashok Kumar Sahoo

    2013-10-01

    Full Text Available Turning hardened component with PCBN and ceramic inserts have been extensively used recently and replaces traditional grinding operation. The use of inexpensive multilayer coated carbide insert in hard turning is lacking and hence there is a need to investigate the potential and applicability of such tools in turning hardened steels. An attempt has been made in this paper to have a study on turning hardened AISI 4340 steel (47 ± 1 HRC using coated carbide inserts (TiN/TiCN/Al2O3/ZrCN under dry environment. The aim is to assess the tool life of inserts and evolution of flank wear with successive machining time. From experimental investigations, the gradual growth of flank wear for multilayer coated insert indicates steady machining without any premature tool failure by chipping or fracturing. Abrasion is found to be the dominant wear mechanisms in hard turning. Tool life of multilayer coated carbide inserts has been found to be 31 minute and machining cost per part is Rs.3.64 only under parametric conditions chosen i.e. v = 90 m/min, f = 0.05 mm/rev and d = 0.5 mm. The mathematical model shows high determination coefficient, R2 (99% and fits the actual data well. The predicted flank wear has been found to lie very close to the experimental value at 95% confidence level. This shows the potential and effectiveness of multilayer coated carbide insert used in hard turning applications.

  6. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  7. High-performance ceramic filters for energy engineering. Final report; Filter aus Hochleistungskeramik fuer die Energietechnik. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Westerheide, R. [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany); Adler, J. [Fraunhofer-Institut fuer Keramische Technologien und Sinterwerkstoffe (IKTS), Dresden (Germany); Buhl, H. [ESK-SIC GmbH, Frechen-Grefrath (Germany); Fister, D. [H.C. Starck GmbH, Laufenburg (Germany); Krein, J. [LLB Lurgi Lentjes Energietechnik GmbH, Frankfurt (Germany); Voelker, W. [Annawerk GmbH, Roedental (Germany); Walch, A. [eds.] [USF Schumacher Umwelt- und Trenntechnik GmbH, Crailsheim (Germany)

    1999-09-30

    The hot gas particulate removal of many advanced coal fired power generation technologies works at temperatures above 800 C. The filter elements for these applications are often based on ceramic materials, e.g. silicon carbide. However, the mostly clay bonded silicon carbide is subject to creep and oxidation due to probable changes of the binder phase. In this work the development of new ceramic filter materials based on silicon carbide and alumina is described. The goal of the development was to increase the potential application temperature. To obtain the goal, the work was performed together with ceramic powder manufacturers, developers of ceramic materials and components as well as with companies who operate test facilities. Different routes were chosen to increase the high temperature resistance in consideration of corrosion resistance, fracture strength and pressure loss of the filter materials. One of these routes was the optimization of the binder phase of the silicon carbide materials. Other routes were concentrated on the base material and the investigation of other possibilities for the silicon carbide bonding, i.e. a recrystallization process of SiC (RSiC) or a self bonding of granulated small grained silicon carbide powder. Additionally filter materials based on alumina were developed. The report covers these material development oriented topics as well as the additional work in materials reliability, coating development and modeling of microstructure. (orig.) [German] In der Kombikraftwerkstechnik wird insbesondere bei Kohlefeuerung die Heissgasreinigung oft bei Temperaturen ueber 800 C eingesetzt. Die Filterelemente fuer diese Anwendungen bestehen oft aus keramischen Materialien. Das haeufig eingesetzte tongebundene Siliciumcarbid unterliegt jedoch besonders aufgrund der Beschaffenheit der Bindephase Kriech- und Oxidationsschaedigungen. In diesem Bericht wird die Entwicklung von neuen keramischen Filtermaterialien, die auf Siliciumcarbid oder

  8. Tribology of selected ceramics at temperatures to 900 C

    Science.gov (United States)

    Sliney, H. E.; Jacobson, T. P.; Deadmore, D.; Miyoshi, K.

    1986-01-01

    Results of fundamental and focused research on the tribological properties of ceramics are discussed. The basic friction and wear characteristics are given for ceramics of interest for use in gas turbine, adiabatic diesel, and Stirling engine applications. The importance of metal oxides in ceramic/metal sliding combinations is illustrated. The formulation and tribological additives are described. Friction and wear data are given for carbide and oxide-based composite coatings for temperatures to at least 900 C.

  9. High-temperature carbidization of carboniferous rocks

    Science.gov (United States)

    Goldin, B. A.; Grass, V. E.; Nadutkin, A. V.; Nazarova, L. Yu.

    2009-08-01

    Processes of thermal metamorphism of carboniferous rocks have been studied experimentally. The conditions of high-temperature interaction of shungite carbon with components of the contained rocks, leading to formation of carbide compounds, have been determined. The results of this investigation contribute to the works on searching for new raw material for prospective material production.

  10. Elaboration of silicon carbides nano particles (SiC): from the powder synthesis to the sintered ceramic; Elaboration de ceramiques nanostructurees en carbure de silicium (SiC): de la synthese de poudre a la ceramique frittee

    Energy Technology Data Exchange (ETDEWEB)

    Reau, A. [CEA Saclay, Dept. des Materiaux pour le Nucleaire (DEN/DANS/DMN/SRMA), 91 - Gif-sur-Yvette (France)

    2008-07-01

    Materials for the reactor cores of the fourth generation will need materials supporting high temperatures with fast neutrons flux. SiC{sub f}/SiC ceramics are proposed. One of the possible elaboration process is to fill SiC fiber piece with nano particles SiC powder and to strengthen by sintering. The aim of this thesis is to obtain a nano structured SiC ceramic as a reference for the SiC{sub f}/SiC composite development and to study the influence of the fabrication parameters. (A.L.B.)

  11. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  12. A simple route for organic covalent grafting onto zirconium carbide particles

    Energy Technology Data Exchange (ETDEWEB)

    Lucas, Romain, E-mail: romain.lucas@unilim.fr; Pizon, David; Laborde, Etienne; Trolliard, Gilles; Foucaud, Sylvie; Maître, Alexandre

    2013-12-15

    Starting from core–shell zirconium carbide powders, a covalent grafting was described, using a direct nucleophilic substitution in diethyl ether. Thus, two different organic molecules were attached onto the surface of the ceramic, through Si-O-Zr and C-O-Zr bonds. The materials were characterized by means of TEM and XPS characterizations. These new systems could represent an original route to elaborate zirconium carbide-based hybrid materials.

  13. Process to produce silicon carbide fibers using a controlled concentration of boron oxide vapor

    Science.gov (United States)

    Barnard, Thomas Duncan (Inventor); Lipowitz, Jonathan (Inventor); Nguyen, Kimmai Thi (Inventor)

    2001-01-01

    A process for producing polycrystalline silicon carbide by heating an amorphous ceramic fiber that contains silicon and carbon in an environment containing boron oxide vapor. The boron oxide vapor is produced in situ by the reaction of a boron containing material such as boron carbide and an oxidizing agent such as carbon dioxide, and the amount of boron oxide vapor can be controlled by varying the amount and rate of addition of the oxidizing agent.

  14. Component

    Directory of Open Access Journals (Sweden)

    Tibor Tot

    2011-01-01

    Full Text Available A unique case of metaplastic breast carcinoma with an epithelial component showing tumoral necrosis and neuroectodermal stromal component is described. The tumor grew rapidly and measured 9 cm at the time of diagnosis. No lymph node metastases were present. The disease progressed rapidly and the patient died two years after the diagnosis from a hemorrhage caused by brain metastases. The morphology and phenotype of the tumor are described in detail and the differential diagnostic options are discussed.

  15. High pressure ceramic joint

    Science.gov (United States)

    Ward, Michael E.; Harkins, Bruce D.

    1993-01-01

    Many recuperators have components which react to corrosive gases and are used in applications where the donor fluid includes highly corrosive gases. These recuperators have suffered reduced life, increased service or maintenance, and resulted in increased cost. The present joint when used with recuperators increases the use of ceramic components which do not react to highly corrosive gases. Thus, the present joint used with the present recuperator increases the life, reduces the service and maintenance, and reduces the increased cost associated with corrosive action of components used to manufacture recuperators. The present joint is comprised of a first ceramic member, a second ceramic member, a mechanical locking device having a groove defined in one of the first ceramic member and the second ceramic member. The joint and the mechanical locking device is further comprised of a refractory material disposed in the groove and contacting the first ceramic member and the second ceramic member. The present joint mechanically provides a high strength load bearing joint having good thermal cycling characteristics, good resistance to a corrosive environment and good steady state strength at elevated temperatures.

  16. Study on Mechanism of Turning Al2 O3 Green Ceramics Using Cemented Carbides Tools%硬质合金刀具车削氧化铝陶瓷生坯的磨损机理研究

    Institute of Scientific and Technical Information of China (English)

    刘亚运; 邓建新; 张翔; 侯云鹤; 邹雪倩; 吴凤芳

    2016-01-01

    陶瓷生坯是未经烧结的陶瓷压坯,粉体颗粒间未形成冶金结合力,没有陶瓷的硬、脆等特性,因此可以利用这一优点用车削方式加工陶瓷生坯。用冷等静压技术制备Al2 O3陶瓷生坯柱体进行车削试验,探究陶瓷生坯切削加工质量和刀具磨损机理。试验表明刀具主要受到磨粒磨损且适当改变切削参数能明显改善加工表面质量和刀具寿命;并且在试验参数范围内,随着背吃刀量的增加,刀具寿命随之增加;进给量对刀具寿命影响不明显。%Green ceramics is ceramics compact before sintering.There is no metallurgical bonding force between pow-der particles.So it does not have hard and brittle features like ceramics.We can use this advantage to machine green ceram-ics on lathe.In order to study performance of cutting Al2 O3 green ceramics and wear mechanism of cutting tools,we fabrica-ted bulk green alumina compacts by using cold isostaitc pressing technique.The results show that cutting tools are abraded mainly by abrasive wear and we can improve surface roughness and tool life by properly changing cutting speed,cutting depth and feed rate.And tool life will be improved as increasing cutting depth within the scope of experimental parameters. Feed rate has no significant influence on tool life.

  17. Ceramic/polymer functionally graded material (FGM) lightweight armor system

    Energy Technology Data Exchange (ETDEWEB)

    Petrovic, J.J.; McClellan, K.J.

    1998-12-31

    This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). Functionally graded material is an enabling technology for lightweight body armor improvements. The objective was to demonstrate the ability to produce functionally graded ceramic-polymer and ceramic-metal lightweight armor materials. This objective involved two aspects. The first and key aspect was the development of graded-porosity boron-carbide ceramic microstructures. The second aspect was the development of techniques for liquid infiltration of lightweight metals and polymers into the graded-porosity ceramic. The authors were successful in synthesizing boron-carbide ceramic microstructures with graded porosity. These graded-porosity boron-carbide hot-pressed pieces were then successfully liquid-infiltrated in vacuum with molten aluminum at 1,300 C, and with liquid polymers at room temperature. Thus, they were able to demonstrate the feasibility of producing boron carbide-aluminum and boron carbide-polymer functionally graded materials.

  18. Influence of Material Properties on the Ballistic Performance of Ceramics for Personal Body Armour

    Directory of Open Access Journals (Sweden)

    Christian Kaufmann

    2003-01-01

    Full Text Available In support of improved personal armour development, depth of penetration tests have been conducted on four different ceramic materials including alumina, modified alumina, silicon carbide and boron carbide. These experiments consisted of impacting ceramic tiles bonded to aluminum cylinders with 0.50 caliber armour piercing projectiles. The results are presented in terms of ballistic efficiency, and the validity of using ballistic efficiency as a measure of ceramic performance was examined. In addition, the correlation between ballistic performance and ceramic material properties, such as elastic modulus, hardness, spall strength and Hugoniot Elastic Limit, has been considered.

  19. Titanium Carbide: Nanotechnology, Properties, Application

    OpenAIRE

    Galevsky, G. V.; Rudneva, V. V.; Garbuzova, A. K.; Valuev, Denis Viktorovich

    2015-01-01

    The paper develops scientific and technological bases for fabrication of titanium carbide which is a nanocomponent of composite materials. The authors determine optimum technology specifications and the main titanium carbide properties: fineness of titaniferous raw materials, carbide-forming agent quantity, set temperature of plasma flow, tempering temperature, titanium carbide yield, productivity, specific surface, size and shape of particles. The paper includes equations to describe how the...

  20. Longtime resistant fibre reinforced ceramics for high temperature loaded components in power production technology. Final report; Langzeitbestaendige faserverstaerkte Keramiken fuer hochtemperaturbeanspruchte Komponenten der Energietechnik. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Leuchs, M.; Muehlratzer, A.

    2000-10-01

    1. Present status: Ceramic matrix composites (CMCs: C/SiC and SiC/SiC) do not have sufficient life time above 500 C in power production (turbines, heat exchangers) due to the oxygen sensible C- and SiC-fibres used in such ceramics. 2. Reasoning and goals: SiBNC-fibre have, produced on lab scale, shown excellent stability against oxygen up to temperatures of about 1400 C. The project had the goal to use these fibres for the manufacturing of high temperature resistant CMC and to develop, together with applicants, prototype components (turbine combustion chamber shindles, heat exchanger tubes). 3. Method: Phase 1: Proof of high temperature capabilities of CMC samples manufactured by CVI- and LPI-techniques (CVI=Chemical vapour infiltration, LPI=Liquid polymer infiltration). Phase 2: Development of prototype components together with applicants. 4. Results and Conclusions: The development of fibre manufacturing in technical quantities to be performed in a programme running parallel to this one did not succeed in the quality wanted and necessary. The CMC samples did not show sufficient improvements of high temperature properties. Further fundamental research is necessary before an application with long time high temperature loads can be considered. (orig.) [German] 1. Derzeitiger Stand von Wissenschaft und Technik: Verbundkeramik (C/SiC und SiC/SiC) hat wegen der Sauerstoffempfindlichkeit der verfuegbaren C- und SiC-Fasern bei Temperaturen ueber 500 C keine Lebensdauer wie sie fuer Anwendungen in der Energietechnik (Turbinen, Waermetauscher) gefordert werden. 2. Begruendung/Zielsetzung der Untersuchung: SiBNC-Fasern haben, im Labormassstab gefertigt, herausragende Bestaendigkeit gegen Sauerstoff bis zu Temperaturen von ca. 1400 C gezeigt. Das Vorhaben hatte das Ziel, diese Fasern fuer die Herstellung von hochtemperaturbestaendiger Verbundkeramik zu nutzen und gemeinsam mit Anwenderfirmen prototypische Komponenten (Turbinenbrennkammerauskleidung

  1. Environmental Effects on Non-oxide Ceramics

    Science.gov (United States)

    Jacobson, Nathan S.; Opila, Elizabeth J.

    1997-01-01

    Non-oxide ceramics such as silicon carbide (SiC) and silicon nitride (Si3N4) are promising materials for a wide range of high temperature applications. These include such diverse applications as components for heat engines, high temperature electronics, and re-entry shields for space vehicles. Table I lists a number of selected applications. Most of the emphasis here will be on SiC and Si3N4. Where appropriate, other non-oxide materials such as aluminum nitride (AlN) and boron nitride (BN) will be discussed. Proposed materials include both monolithic ceramics and composites. Composites are treated in more detail elsewhere in this volume, however, many of the oxidation/corrosion reactions discussed here can be extended to composites. In application these materials will be exposed to a wide variety of environments. Table I also lists reactive components of these environments.It is well-known that SiC and Si3N4 retain their strength to high temperatures. Thus these materials have been proposed for a variety of hot-gas-path components in combustion applications. These include heat exchanger tubes, combustor liners, and porous filters for coal combustion products. All combustion gases contain CO2, CO, H2, H2O, O2, and N2. The exact gas composition is dependent on the fuel to air ratio or equivalence ratio. (Equivalence ratio (EQ) is a fuel-to-air ratio, with total hydrocarbon content normalized to the amount of O2 and defined by EQ=1 for complete combustion to CO2 and H2O). Figure 1 is a plot of equilibrium gas composition vs. equivalence ratio. Note that as a general rule, all combustion atmospheres are about 10% water vapor and 10% CO2. The amounts of CO, H2, and O2 are highly dependent on equivalence ratio.

  2. The APS ceramic chambers

    Energy Technology Data Exchange (ETDEWEB)

    Milton, S.; Warner, D.

    1994-07-01

    Ceramics chambers are used in the Advanced Photon Source (APS) machines at the locations of the pulsed kicker and bumper magnets. The ceramic will be coated internally with a resistive paste. The resistance is chosen to allow the low frequency pulsed magnet field to penetrate but not the high frequency components of the circulating beam. Another design goal was to keep the power density experienced by the resistive coating to a minimum. These ceramics, their associated hardware, the coating process, and our recent experiences with them are described.

  3. Economical Fabrication of Thick-Section Ceramic Matrix Composites

    Science.gov (United States)

    Babcock, Jason; Ramachandran, Gautham; Williams, Brian; Benander, Robert

    2010-01-01

    A method was developed for producing thick-section [>2 in. (approx.5 cm)], continuous fiber-reinforced ceramic matrix composites (CMCs). Ultramet-modified fiber interface coating and melt infiltration processing, developed previously for thin-section components, were used for the fabrication of CMCs that were an order of magnitude greater in thickness [up to 2.5 in. (approx.6.4 cm)]. Melt processing first involves infiltration of a fiber preform with the desired interface coating, and then with carbon to partially densify the preform. A molten refractory metal is then infiltrated and reacts with the excess carbon to form the carbide matrix without damaging the fiber reinforcement. Infiltration occurs from the inside out as the molten metal fills virtually all the available void space. Densification to 41 ksi (approx. 283 MPa) flexural strength.

  4. Titanium Carbide: Nanotechnology, Properties, Application

    Science.gov (United States)

    Galevsky, G. V.; Rudneva, V. V.; Garbuzova, A. K.; Valuev, D. V.

    2015-09-01

    The paper develops scientific and technological bases for fabrication of titanium carbide which is a nanocomponent of composite materials. The authors determine optimum technology specifications and the main titanium carbide properties: fineness of titaniferous raw materials, carbide-forming agent quantity, set temperature of plasma flow, tempering temperature, titanium carbide yield, productivity, specific surface, size and shape of particles. The paper includes equations to describe how the major specifications of the fabrication technique influence the content of titanium carbide and free carbon in the end product.

  5. Methods for producing silicon carbide architectural preforms

    Science.gov (United States)

    DiCarlo, James A. (Inventor); Yun, Hee (Inventor)

    2010-01-01

    Methods are disclosed for producing architectural preforms and high-temperature composite structures containing high-strength ceramic fibers with reduced preforming stresses within each fiber, with an in-situ grown coating on each fiber surface, with reduced boron within the bulk of each fiber, and with improved tensile creep and rupture resistance properties for each fiber. The methods include the steps of preparing an original sample of a preform formed from a pre-selected high-strength silicon carbide ceramic fiber type, placing the original sample in a processing furnace under a pre-selected preforming stress state and thermally treating the sample in the processing furnace at a pre-selected processing temperature and hold time in a processing gas having a pre-selected composition, pressure, and flow rate. For the high-temperature composite structures, the method includes additional steps of depositing a thin interphase coating on the surface of each fiber and forming a ceramic or carbon-based matrix within the sample.

  6. Ceramic Stereolithography: Additive Manufacturing for Ceramics by Photopolymerization

    Science.gov (United States)

    Halloran, John W.

    2016-07-01

    Ceramic stereolithography and related additive manufacturing methods involving photopolymerization of ceramic powder suspensions are reviewed in terms of the capabilities of current devices. The practical fundamentals of the cure depth, cure width, and cure profile are related to the optical properties of the monomer, ceramic, and photo-active components. Postpolymerization steps, including harvesting and cleaning the objects, binder burnout, and sintering, are discussed and compared with conventional methods. The prospects for practical manufacturing are discussed.

  7. Ceramic Technology Project semiannual progress report, October 1992--March 1993

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1993-09-01

    This project was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Although progress has been made in developing reliable structural ceramics, further work is needed to reduce cost. The work described in this report is organized according to the following work breakdown structure project elements: Materials and processing (monolithics [Si nitride, carbide], ceramic composites, thermal and wear coatings, joining, cost effective ceramic machining), materials design methodology (contact interfaces, new concepts), data base and life prediction (structural qualification, time-dependent behavior, environmental effects, fracture mechanics, nondestructive evaluation development), and technology transfer.

  8. Characterization of Silicon Carbide.

    Science.gov (United States)

    The various electrical and structural measurement techniques for silicon carbide are described. The electrical measurements include conductivity, resistivity, carrier concentration, mobility, doping energy levels, and lifetime. The structural measurements include polytype determination and crystalline perfection. Both bulk and epitaxial films are included.

  9. Thermal properties of wood-derived silicon carbide and copper-silicon carbide composites

    Science.gov (United States)

    Pappecena, Kristen E.

    Wood-derived ceramics and composites have been of interest in recent years due to their unique microstructures, which lead to tailorable properties. The porosity and pore size distribution of each wood type is different, which yields variations in properties in the resultant materials. The thermal properties of silicon carbide ceramics and copper-silicon carbide composites derived from wood were studied as a function of their pore structures. Wood was pyrolyzed at temperatures ranging from 300-2400°C to yield porous carbon. The progression toward long-range order was studied as a function of pyrolyzation temperature. Biomorphic silicon carbide (bioSiC) is a porous ceramic material resulting from silicon melt infiltration of these porous carbon materials. BioSiC has potential applicability in many high temperature environments, particularly those in which rapid temperature changes occur. To understand the behavior of bioSiC at elevated temperatures, the thermal and thermo-mechanical properties were studied. The thermal conductivity of bioSiC from five precursors was determined using flash diffusivity at temperatures up to 1100°C. Thermal conductivity results varied with porosity, temperature and orientation, and decreased from 42-13 W/mK for porosities of 43-69%, respectively, at room temperature. The results were compared with to object-oriented finite-element analysis (OOF). OOF was also used to model and understand the heat-flow paths through the complex bioSiC microstructures. The thermal shock resistance of bioSiC was also studied, and no bioSiC sample was found to fail catastrophically after up to five thermal shock cycles from 1400°C to room temperature oil. Copper-silicon carbide composites have potential uses in thermal management applications due to the high thermal conductivity of each phase. Cu-bioSiC composites were created by electrodeposition of copper into bioSiC pores. The detrimental Cu-SiC reaction was avoided by using this room temperature

  10. On Ceramics.

    Science.gov (United States)

    School Arts, 1982

    1982-01-01

    Presents four ceramics activities for secondary-level art classes. Included are directions for primitive kiln construction and glaze making. Two ceramics design activities are described in which students make bizarrely-shaped lidded jars, feet, and footwear. (AM)

  11. Thermal conductivity peaks in old and new ceramic superconductors

    Science.gov (United States)

    Williams, Wendell S.

    1993-07-01

    A sharp peak in the thermal conductivity curve of high Tc ceramic superconductors below Tc found by many workers is compared with a similar but even larger effect found earlier for niobium carbide — an older ceramic superconductor — by Radosevich and Williams. The interpretation of this peak given in the literature for the high Tc materials — reduced phonon-electron scattering below Tc as the superconducting energy gap opens — is the same as that established earlier for niobium carbide, which can be treated by BCS/BRT theory, thus lending support to this view. The role of point defects (vacancies) in both materials is also emphasized.

  12. Ceramic Matrix Composites Performances Under High Gamma Radiation Doses

    Science.gov (United States)

    Cemmi, A.; Baccaro, S.; Fiore, S.; Gislon, P.; Serra, E.; Fassina, S.; Ferrari, E.; Ghisolfi, E.

    2014-06-01

    Ceramic matrix composites reinforced by continuous ceramic fibers (CMCs) represent a class of advanced materials developed for applications in automotive, aerospace, nuclear fusion reactors and in other specific systems for harsh environments. In the present work, the silicon carbide/silicon carbide (SiCf/SiC) composites, manufactured by Chemical Vapour Infiltration process at FN S.p.A. plant, have been evaluated in term of gamma radiation hardness at three different absorbed doses (up to around 3MGy). Samples behavior has been investigated before and after irradiation by means of mechanical tests (flexural strength) and by surface and structural analyses (X-ray diffraction, SEM, FTIR-ATR, EPR).

  13. Testing of a low cooled ceramic nozzle vane under transient conditions

    Energy Technology Data Exchange (ETDEWEB)

    Dilzer, M.; Gutmann, C.; Schulz, A.; Wittig, S. [Univ. of Karlsruhe (Germany). Inst. fuer Thermische Stroemungsmaschinen

    1999-04-01

    At the Institut fuer Thermische Stroemungsmaschinen, University of Karlsruhe (ITS), a design technology has been introduced to reduce the mechanically and especially the thermally induced stresses in ceramic components. The concept is based on a three-layered construction (outer ceramic shell, heat insulating layer, and metallic core) and an optimization of the thicknesses of the single layers, in order to obtain a homogeneous temperature distribution in the ceramic structure. The optimization is performed by finite element analyses in combination with failure probability calculations. This methodology has been applied to increase the reliability of a first stage Sintered Silicon Carbide (SSiC) ceramic nozzle vane of a stationary gas turbine (70 MW/1400 C). As a result is was found that the mechanically and thermally induced loads have been reduced considerably and do not exceed 100 MPa, thus achieving adequate life based upon failure probability calculations. Even in a trip situation (fuel cutoff), when the highest loads do occur, the calculations demonstrate a significantly reduced failure probability. The results of the finite element analyses were verified by simulating the typical operating conditions after fuel cutoff in a test rig.

  14. Nanosized Borides and Carbides for Electroplating. Metal-Matrix Coatings: Specifications, Performance Evaluation

    Science.gov (United States)

    Galevskiy, G. V.; Rudneva, V. V.; Galevskiy, S. G.; Il'yashchenko, D. P.; Kartsev, D. S.

    2016-04-01

    This paper summarizes experience of application of nano-sized carbides and borides of titanium and chromium, silicon carbide as components of electro-depositable coating compositions based on nickel, zinc, and chromium. Basic physical and mechanical properties of the coatings are determined. Technological and economic evaluation is completed; practicability of high-cost nano-diamonds substitution for nano-sized borides and carbides is justified.

  15. Nanosized Borides and Carbides for Electroplating. Metal-Matrix Coatings: Specifications, Performance Evaluation

    OpenAIRE

    Galevskiy, G. V.; Rudneva, V. V.; Galevskiy, S. G.; Ilyashchenko, Dmitry Pavlovich; Karthev, Dmitry Sergeevich

    2016-01-01

    This paper summarizes experience of application of nano-sized carbides and borides of titanium and chromium, silicon carbide as components of electro-depositable coating compositions based on nickel, zinc, and chromium. Basic physical and mechanical properties of the coatings are determined. Technological and economic evaluation is completed; practicability of high-cost nano-diamonds substitution for nano-sized borides and carbides is justified.

  16. Nondestructive evaluation techniques for silicon carbide heat-exchanger tubes. Second annual report, October 1978-September 1979

    Energy Technology Data Exchange (ETDEWEB)

    Kupperman, D.S.; Yuhas, D.; Deininger, W.; Sciammarella, C.

    1979-11-01

    This report discusses the development of ultrasonic testing, acoustic microscopy, dye-enhanced radiography, holographic interferometry, and infrared scanning techniques for flaw detection in silicon carbide (SiC) heat-exchanger tubing. Both preservice and in-service testing requirements are discussed. An ultrasonic boreside probe and an acoustic microscope stage have been designed for continuous monitoring of SiC tubing. Preliminary results with these acoustic systems are presented. In addition, a novel technique for detecting small surface flaws using holographic interferometry is discussed. Fracture mechanics analysis suggests that detection of flaws on the order of 100 ..mu..m is necessary to assure good reliability of ceramic heat exchangers. The acoustic and holographic techniques have been shown to be capable of detecting flaws of this size. However, the sensitivity of ultrasonic flaw detection in SiC is affected by the microstructure of the component. The practical considerations involved in the use of these techniques are discussed.

  17. Development of a Silicon Carbide Molecular Beam Nozzle for Simulation Planetary Flybys and Low-Earth Orbit

    Science.gov (United States)

    Patrick, E. L.; Earle, G. D.; Kasprzak, W. T.; Mahaffy, Paul R.

    2008-01-01

    From commercial origins as a molybdenum molecular beam nozzle, a ceramic nozzle of silicon carbide (SiC) was developed for space environment simulation. The nozzle is mechanically stable under extreme conditions of temperature and pressure. A heated, continuous, supersonically-expanded hydrogen beam with a 1% argon seed produced an argon beam component of nearly 4 km/s, with an argon flux exceeding 1x1014 /cm2.s. This nozzle was part of a molecular beam machine used in the Atmospheric Experiments Branch at NASA Goddard Space Flight Center to characterize the performance of the University of Texas at Dallas Ram Wind Sensor (RWS) aboard the Air Force Communications/Navigation Outage Forecasting System (C/NOFS) launched in the Spring of 2008.

  18. Composite materials and bodies including silicon carbide and titanium diboride and methods of forming same

    Science.gov (United States)

    Lillo, Thomas M.; Chu, Henry S.; Harrison, William M.; Bailey, Derek

    2013-01-22

    Methods of forming composite materials include coating particles of titanium dioxide with a substance including boron (e.g., boron carbide) and a substance including carbon, and reacting the titanium dioxide with the substance including boron and the substance including carbon to form titanium diboride. The methods may be used to form ceramic composite bodies and materials, such as, for example, a ceramic composite body or material including silicon carbide and titanium diboride. Such bodies and materials may be used as armor bodies and armor materials. Such methods may include forming a green body and sintering the green body to a desirable final density. Green bodies formed in accordance with such methods may include particles comprising titanium dioxide and a coating at least partially covering exterior surfaces thereof, the coating comprising a substance including boron (e.g., boron carbide) and a substance including carbon.

  19. Role of nickel ion coordination on spectroscopic properties of multi-component CaF2-Bi2O3-P2O5-B2O3 glass-ceramics

    Science.gov (United States)

    Suresh, S.; Narendrudu, T.; Kumar, A. Suneel; Rao, M. V. Sambasiva; Ram, G. Chinna; Rao, D. Krishna

    2016-10-01

    Multi-component CaF2-Bi2O3-P2O5-B2O3 glasses doped with different concentrations of NiO were crystallized through heat treatment. The prepared glass ceramic samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), differential thermal analysis (DTA) as well as conventional spectroscopic studies viz., optical absorption, Fourier transform infrared (FTIR) and Raman. The XRD and SEM studies have indicated that the samples contain well defined and randomly distributed grains of different crystalline phases. The optical absorption studies together with FTIR and Raman measurements indicated the gradual transformation of nickel ions from tetrahedral sites to octahedral sites (lasing sites) as the concentration of NiO is increased beyond 1.5 mol%. All these investigations have indicated that the growing degree of disorder in the glass ceramic network at higher concentrations of NiO. Glass ceramics doped with NiO beyond 1.5 mol% appear to be suitable for getting laser emission due to 3T2(F) → 3A2(F) transition in NIR region. These glass-ceramics can be expected as an amplification medium for tunable lasers and broadband optical amplifiers for wavelength division multiplexing transmission system.

  20. Silicon Carbide Nanotube Oxidation at High Temperatures

    Science.gov (United States)

    Ahlborg, Nadia; Zhu, Dongming

    2012-01-01

    Silicon Carbide Nanotubes (SiCNTs) have high mechanical strength and also have many potential functional applications. In this study, SiCNTs were investigated for use in strengthening high temperature silicate and oxide materials for high performance ceramic nanocomposites and environmental barrier coating bond coats. The high · temperature oxidation behavior of the nanotubes was of particular interest. The SiCNTs were synthesized by a direct reactive conversion process of multiwall carbon nanotubes and silicon at high temperature. Thermogravimetric analysis (TGA) was used to study the oxidation kinetics of SiCNTs at temperatures ranging from 800degC to1300degC. The specific oxidation mechanisms were also investigated.

  1. Intermetallic bonded ceramic matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Plucknett, K.P.; Tiegs, T.N.; Alexander, K.B.; Becher, P.F.; Schneibel, J.H.; Waters, S.B.; Menchhofer, P.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1995-07-01

    A range of carbide and oxide-based cermets have been developed utilizing ductile nickel aluminide (Ni{sub 3}Al) alloy binder phases. Some of these, notably materials based upon tungsten and titanium carbides (WC and TiC respectively), offer potential as alternatives to the cermets which use cobalt binders (i.e. WC/Co). Samples have been prepared by blending commercially available Ni{sub 3}Al alloy powders with the desired ceramic phases, followed by hot-pressing. Alumina (Al{sub 2}O{sub 3}) matrix materials have also been prepared by pressurized molten alloy infiltration. The microstructure, flexure strength and fracture toughness of selected materials are discussed.

  2. Thin-Film Ceramic Thermocouples Fabricated and Tested

    Science.gov (United States)

    Wrbanek, John D.; Fralick, Gustave C.; Farmer, Serene C.; Sayir, Ali; Gregory, Otto J.; Blaha, Charles A.

    2004-01-01

    The Sensors and Electronics Technology Branch of the NASA Glenn Research Center is developing thin-film-based sensors for surface measurement in propulsion system research. Thin-film sensors do not require special machining of the components on which they are mounted, and they are considerably thinner than wire- or foil-based sensors. One type of sensor being advanced is the thin-film thermocouple, specifically for applications in high-temperature combustion environments. Ceramics are being demonstrated as having the potential to meet the demands of thin-film thermocouples in advanced aerospace environments. The maximum-use temperature of noble metal thin-film thermocouples, 1500 C (2700 F), may not be adequate for components used in the increasingly harsh conditions of advanced aircraft and next-generation launch vehicles. Ceramic-based thermocouples are known for their high stability and robustness at temperatures exceeding 1500 C, but are typically in the form of bulky rods or probes. As part of ASTP, Glenn's Sensors and Electronics Technology Branch is leading an in-house effort to apply ceramics as thin-film thermocouples for extremely high-temperature applications as part of ASTP. Since the purity of the ceramics is crucial for the stability of the thermocouples, Glenn's Ceramics Branch and Case Western Reserve University are developing high-purity ceramic sputtering targets for fabricating high-temperature sensors. Glenn's Microsystems Fabrication Laboratory, supported by the Akima Corporation, is using these targets to fabricate thermocouple samples for testing. The first of the materials used were chromium silicide (CrSi) and tantalum carbide (TaC). These refractory materials are expected to survive temperatures in excess of 1500 C. Preliminary results indicate that the thermoelectric voltage output of a thin-film CrSi versus TaC thermocouple is 15 times that of the standard type R (platinum-rhodium versus platinum) thermocouple, producing 20 mV with a 200

  3. Ceramic fibers from Si-B-C polymer precursors

    Science.gov (United States)

    Riccitiello, S. R.; Hsu, M. S.; Chen, T. S.

    1993-01-01

    Non-oxide ceramics such as silicon carbide (SiC), silicon nitride (Si3N4), and silicon borides (SiB4, SiB6) have thermal stability, oxidation resistance, hardness, and varied electrical properties. All these materials can be prepared in a fiber form from a suitable polymer precursor. The above mentioned fibers, when tested over a temperature range from 25 to 1400 C, experience degradation at elevated temperatures. Past work in ceramic materials has shown that the strength of ceramics containing both carbides and borides is sustained at elevated temperatures, with minimum oxidation. The work presented here describes the formation of ceramic fibers containing both elements, boron and silicon, prepared via the polymer precursor route previously reported by the authors, and discusses the fiber mechanical properties that are retained over the temperature range studied.

  4. Chemical Analysis Methods for Silicon Carbide

    Institute of Scientific and Technical Information of China (English)

    Shen Keyin

    2006-01-01

    @@ 1 General and Scope This Standard specifies the determination method of silicon dioxide, free silicon, free carbon, total carbon, silicon carbide, ferric sesquioxide in silicon carbide abrasive material.

  5. Investigation on the preparation of Si/mullite/Yb_2Si_2O_7 environmental barrier coatings onto silicon carbide

    Institute of Scientific and Technical Information of China (English)

    许越; 闫钊通

    2010-01-01

    With the development of aero-engine,gas import temperatures of hot section structural materials are increasingly higher.Metal alloy materials due to the rapidly decreased mechanical properties at relative high temperature are gradually replaced with silicon-based non-oxide silicon carbide ceramics.However,silicon carbide ceramic materials tend to spall and deform in engine combustion environment,need environmental barrier coatings for the protection of the matrix.The preparation of Si/mullite/Yb2Si2O7 envir...

  6. Laser beam joining of non-oxidic ceramics for ultra high temperature resistant joints

    Energy Technology Data Exchange (ETDEWEB)

    Lippmann, W.; Knorr, J.; Wolf, R.; Reinecke, A.M.; Rasper, R. [Univ. of Technology Dresden (Germany)

    2004-07-01

    The excellent technical properties of silicon carbide (SiC) and silicon nitride (Si{sub 3}N{sub 4}) ceramics, such as resistance to extreme temperatures, oxidation, mechanical wear, aggressive chemical substances and radioactive radiation and also its high thermal conductivity and good temperature-shock resistance, make these ceramics ideally suited for use in the field of nuclear technology. However, their practical use has been limited so far because of the unavailability of effective joining techniques for these ceramics, especially for high temperature applications. A new joining technology (CERALINK {sup registered}) has been developed in a network project which allowed high temperature resistant and vacuum-tight joining of SiC or Si{sub 3}N{sub 4} ceramics. A power laser is used as heat source, which makes it possible to join ceramic components in free atmosphere in combination with a pure oxidic braze filler. As no furnace is necessary, there are no limitations on the component dimensions by the furnace-geometry. During the joining process, the heated area can be limited to the seam area so that this technology can also be used to encapsulate materials with a low melting point. The seam has a high mechanical strength, it is resistant to a wide range of chemicals and radiation and it is also vacuum-tight. The temperature resistance can be varied by variation of the braze filler composition - usually between 1,400 C and >1,600 C. Beside the optimum filler it is also important to select the suitable laser wavelength. The paper will demonstrate the influence of different wave lengths, i. e. various laser types, on the seam quality. Examples are chosen to illustrate the strengths and limitations of the new technology.

  7. Monitoring Damage Accumulation in Ceramic Matrix Composites Using Electrical Resistivity

    Science.gov (United States)

    Smith, Craig E.; Morscher, Gregory N.; Xia, Zhenhai H.

    2008-01-01

    The electric resistance of woven SiC fiber reinforced SiC matrix composites were measured under tensile loading conditions. The results show that the electrical resistance is closely related to damage and that real-time information about the damage state can be obtained through monitoring of the resistance. Such self-sensing capability provides the possibility of on-board/in-situ damage detection and accurate life prediction for high-temperature ceramic matrix composites. Woven silicon carbide fiber-reinforced silicon carbide (SiC/SiC) ceramic matrix composites (CMC) possess unique properties such as high thermal conductivity, excellent creep resistance, improved toughness, and good environmental stability (oxidation resistance), making them particularly suitable for hot structure applications. In specific, CMCs could be applied to hot section components of gas turbines [1], aerojet engines [2], thermal protection systems [3], and hot control surfaces [4]. The benefits of implementing these materials include reduced cooling air requirements, lower weight, simpler component design, longer service life, and higher thrust [5]. It has been identified in NASA High Speed Research (HSR) program that the SiC/SiC CMC has the most promise for high temperature, high oxidation applications [6]. One of the critical issues in the successful application of CMCs is on-board or insitu assessment of the damage state and an accurate prediction of the remaining service life of a particular component. This is of great concern, since most CMC components envisioned for aerospace applications will be exposed to harsh environments and play a key role in the vehicle s safety. On-line health monitoring can enable prediction of remaining life; thus resulting in improved safety and reliability of structural components. Monitoring can also allow for appropriate corrections to be made in real time, therefore leading to the prevention of catastrophic failures. Most conventional nondestructive

  8. Synthesis of Hafnium-Based Ceramic Materials for Ultra-High Temperature Aerospace Applications

    Science.gov (United States)

    Johnson, Sylvia; Feldman, Jay

    2004-01-01

    This project involved the synthesis of hafnium (Hf)-based ceramic powders and Hf-based precursor solutions that were suitable for preparation of Hf-based ceramics. The Hf-based ceramic materials of interest in this project were hafnium carbide (with nominal composition HE) and hafnium dioxide (HfO2). The materials were prepared at Georgia Institute of Technology and then supplied to research collaborators Dr. Sylvia Johnson and Dr. Jay Feldman) at NASA Ames Research Center.

  9. Bringing Ceramic Parts to Earth

    Institute of Scientific and Technical Information of China (English)

    履之

    1995-01-01

    The benefits of using ceramic engine components are well known:They are tougher than metal parts, weigh less, and can withstand hotter operating temperatures.So why aren’t they being used now? High cost.

  10. Annual Conference on Composites and Advanced Ceramic Materials, 12th, Cocoa Beach, FL, Jan. 17-22, 1988, Proceedings. Parts 1 and 2

    Energy Technology Data Exchange (ETDEWEB)

    1988-10-01

    The present conference discusses topics in the development status of advanced ceramics, the engineering applications of ceramic-matrix composites, modeling and theoretical considerations of engineering ceramics, the role of interfaces in ceramic-matrix composites, and polycrystalline oxide-matrix composites. Also discussed are glass- and glass-ceramic-matrix composites, carbide- and nitride-matrix composites, the synthesis methods as well as the properties and applications of ceramic matrix-reinforcing whiskers, fibers, and powders, and various SDI-related advanced ceramic materials for use in orbital systems.

  11. Ceramic Processing

    Energy Technology Data Exchange (ETDEWEB)

    EWSUK,KEVIN G.

    1999-11-24

    Ceramics represent a unique class of materials that are distinguished from common metals and plastics by their: (1) high hardness, stiffness, and good wear properties (i.e., abrasion resistance); (2) ability to withstand high temperatures (i.e., refractoriness); (3) chemical durability; and (4) electrical properties that allow them to be electrical insulators, semiconductors, or ionic conductors. Ceramics can be broken down into two general categories, traditional and advanced ceramics. Traditional ceramics include common household products such as clay pots, tiles, pipe, and bricks, porcelain china, sinks, and electrical insulators, and thermally insulating refractory bricks for ovens and fireplaces. Advanced ceramics, also referred to as ''high-tech'' ceramics, include products such as spark plug bodies, piston rings, catalyst supports, and water pump seals for automobiles, thermally insulating tiles for the space shuttle, sodium vapor lamp tubes in streetlights, and the capacitors, resistors, transducers, and varistors in the solid-state electronics we use daily. The major differences between traditional and advanced ceramics are in the processing tolerances and cost. Traditional ceramics are manufactured with inexpensive raw materials, are relatively tolerant of minor process deviations, and are relatively inexpensive. Advanced ceramics are typically made with more refined raw materials and processing to optimize a given property or combination of properties (e.g., mechanical, electrical, dielectric, optical, thermal, physical, and/or magnetic) for a given application. Advanced ceramics generally have improved performance and reliability over traditional ceramics, but are typically more expensive. Additionally, advanced ceramics are typically more sensitive to the chemical and physical defects present in the starting raw materials, or those that are introduced during manufacturing.

  12. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  13. Ultra high temperature ceramics (UHTCs) for severe environment

    OpenAIRE

    Sciti, Diletta; Bellosi, Alida; Guicciardi, Stefano; Monteverde, Frederic; Medri, Valentina; Silvestroni, Laura

    2010-01-01

    Borides and carbides of Hf, Ta, Zr and related composites are materials of great interest. These groups of ceramics, combining outstanding levels of robustness and refractoriness, are currently widely recognized as the unique materials for harsh service environnients, especially for aerospace, rocket propulsion and energy applications

  14. Acoustic imaging of subtle porosity variations in ceramics

    Science.gov (United States)

    Generazio, E. R.; Roth, D. J.; Baaklini, G. Y.

    1988-01-01

    Acoustic images of silicon carbide ceramic disks were obtained using a precision scanning contact pulse-echo technique. Phase and cross-correlation velocity and attenuation maps were used to form color images of microstructural variations. These acoustic images reveal microstructural variations not observable with X-radiography.

  15. ENTIRELY AQUEOUS SOLUTION-GEL ROUTE FOR THE PREPARATION OF ZIRCONIUM CARBIDE, HAFNIUM CARBIDE AND THEIR TERNARY CARBIDE POWDERS

    Directory of Open Access Journals (Sweden)

    Zhang Changrui

    2016-07-01

    Full Text Available An entirely aqueous solution-gel route has been developed for the synthesis of zirconium carbide, hafnium carbide and their ternary carbide powders. Zirconium oxychloride (ZrOCl₂.8H₂O, malic acid (MA and ethylene glycol (EG were dissolved in water to form the aqueous zirconium carbide precursor. Afterwards, this aqueous precursor was gelled and transformed into zirconium carbide at a relatively low temperature (1200 °C for achieving an intimate mixing of the intermediate products. Hafnium and the ternary carbide powders were also synthesized via the same aqueous route. All the zirconium, hafnium and ternary carbide powders exhibited a particle size of ∼100 nm.

  16. Methods of producing continuous boron carbide fibers

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E.; Griffith, George W.

    2015-12-01

    Methods of producing continuous boron carbide fibers. The method comprises reacting a continuous carbon fiber material and a boron oxide gas within a temperature range of from approximately 1400.degree. C. to approximately 2200.degree. C. Continuous boron carbide fibers, continuous fibers comprising boron carbide, and articles including at least a boron carbide coating are also disclosed.

  17. Structural Evolution of Silicon Carbide Nanopowders during the Sintering Process

    Directory of Open Access Journals (Sweden)

    Galina Volkova

    2014-01-01

    Full Text Available Processes of sintering of silicon carbide nanopowder were investigated. Values of density (ρ=3.17 g/cm3 and strength (σ=450 MPa were obtained. Within the theory of dispersed systems, the temperature evolution of the materials structure was considered. The relationship between sintering temperature, characteristics of crystal structure and physical properties, in particular, density, and strength of aforementioned ceramics was established. It was concluded that it is necessary to suppress the anomalous diffusion at temperatures above 2080°C.

  18. High pressure ceramic heat exchanger

    Science.gov (United States)

    Harkins, Bruce D.; Ward, Michael E.

    1998-01-01

    Many recuperators have components which react to corrosive gases and are used in applications where the donor fluid includes highly corrosive gases. These recuperators have suffered reduced life, increased service or maintenance, and resulted in increased cost. The present header assembly when used with recuperators reduces the brittle effect of a portion of the ceramic components. Thus, the present header assembly used with the present recuperator increases the life, reduces the service and maintenance, and reduces the increased cost associated with corrosive action of components used to manufacture recuperators. The present header assembly is comprised of a first ceramic member, a second ceramic member, a strengthening reinforcing member being in spaced relationship to the first ceramic member and the second ceramic member. The header assembly is further comprised of a refractory material disposed in contacting relationship with the first ceramic member, the second ceramic member and the strengthening reinforcing member. The present header assembly provides a high strength load bearing header assembly having good thermal cycling characteristics, good resistance to a corrosive environment and good steady state strength at elevated temperatures.

  19. Ceramic Methyltrioxorhenium

    CERN Document Server

    Herrmann, R; Eickerling, G; Helbig, C; Hauf, C; Miller, R; Mayr, F; Krug von Nidda, H A; Scheidt, E W; Scherer, W; Herrmann, Rudolf; Troester, Klaus; Eickerling, Georg; Helbig, Christian; Hauf, Christoph; Miller, Robert; Mayr, Franz; Nidda, Hans-Albrecht Krug von; Scheidt, Ernst-Wilhelm; Scherer, Wolfgang

    2006-01-01

    The metal oxide polymeric methyltrioxorhenium [(CH3)xReO3] is an unique epresentative of a layered inherent conducting organometallic polymer which adopts the structural motifs of classical perovskites in two dimensions (2D) in form of methyl-deficient, corner-sharing ReO5(CH3) octahedra. In order to improve the characteristics of polymeric methyltrioxorhenium with respect to its physical properties and potential usage as an inherentconducting polymer we tried to optimise the synthetic routes of polymeric modifications of 1 to obtain a sintered ceramic material, denoted ceramic MTO. Ceramic MTO formed in a solvent-free synthesis via auto-polymerisation and subsequent sintering processing displays clearly different mechanical and physical properties from polymeric MTO synthesised in aqueous solution. Ceramic MTO is shown to display activated Re-C and Re=O bonds relative to MTO. These electronic and structural characteristics of ceramic MTO are also reflected by a different chemical reactivity compared with its...

  20. Ceramics in fission and fusion technology

    Energy Technology Data Exchange (ETDEWEB)

    Olander, D.R.

    1986-04-01

    The role of ceramic components in fission and fusion reactors is described. Almost all of the functions normally performed by ceramics, except mechanical, are required of nuclear ceramics. The oxides of uranium and plutonium are of predominant importance in nuclear applications, but a number of other ceramics play peripheral roles. The unique service conditions under which nuclear ceramics must operate include intense radiation fields, high temperatures and large temperature gradients, and aggressive chemical environments. Examples of laboratory research designed to broaden understanding of the behavior of uranium dioxide in such conditions are given. The programs described include high temperature vaporization, diffusional processes, and interaction with hydrogen.

  1. Observations on infiltration of silicon carbide compacts with an aluminium alloy

    Science.gov (United States)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    The melt infiltration of ceramic particulates permits an opportunity to observe such fundamental materials phenomena as nucleation, dynamic wetting and growth in constrained environments. Experimental observations are presented on the infiltration behavior and matrix microstructures that form when porous compacts of platelet-shaped single crystals of alpha- (hexagonal) silicon carbide are infiltrated with a liquid 2014 Al alloy. The infiltration process involved counter gravity infiltration of suitably tamped and preheated compacts of silicon carbide platelets under an external pressure in a special pressure chamber for a set period, then by solidification of the infiltrant metal in the interstices of the bed at atmospheric pressure.

  2. Preparation of porous silicon carbide by combustion synthesis

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yu-min; ZHANG Jian-han; HAN Jie-cai

    2005-01-01

    Porous silicon carbide ceramics were prepared by combustion synthesis technique. SiC/TiC composite was gained by combustion reaction of Si, C and Ti. Thermodynamics analysis of Si-C-Ti system indicates that the content of TiC in products should be larger than 30%. The experimental results show that the content of Ti+C should be larger than 25% to achieve a complete combustion reaction. The X-ray diffractometry results show that the final products with a relative density of 45%-64% are composed of α-SiC, β-SiC, TiC and a small quantity of Si. The images of scanning electron microscopy show that the structures of grain in SiC based porous ceramics consist of particles with a few microns in size.

  3. Technology of Iron Carbide Synthesis

    Institute of Scientific and Technical Information of China (English)

    M.Bahgat

    2006-01-01

    Iron carbides are very promising metallurgical products and can be used for steelmaking process, where it plays as an alternative raw material with significant economic advantages. Also it has many other applications,e.g. catalysts, magnets, sensors. The present review investigates the different properties and uses of the iron carbides. The commercial production and the different varieties for the iron carbides synthesis (gaseous carburization, mechanochemical synthesis, laser pyrolysis, plasma pyrolysis, chemical vapor deposition and ion implantation) were reviewed. Also the effect of different factors on the carburization process like gas composition, raw material, temperature, reaction time, catalyst presence and sulfur addition was indicated.

  4. Fivefold twinned boron carbide nanowires.

    Science.gov (United States)

    Fu, Xin; Jiang, Jun; Liu, Chao; Yuan, Jun

    2009-09-01

    Chemical composition and crystal structure of fivefold twinned boron carbide nanowires have been determined by electron energy-loss spectroscopy and electron diffraction. The fivefold cyclic twinning relationship is confirmed by systematic axial rotation electron diffraction. Detailed chemical analysis reveals a carbon-rich boron carbide phase. Such boron carbide nanowires are potentially interesting because of their intrinsic hardness and high temperature thermoelectric property. Together with other boron-rich compounds, they may form a set of multiply twinned nanowire systems where the misfit strain could be continuously tuned to influence their mechanical properties.

  5. Microstructural Study of Titanium Carbide Coating on Cemented Carbide

    DEFF Research Database (Denmark)

    Vuorinen, S.; Horsewell, Andy

    1982-01-01

    Titanium carbide coating layers on cemented carbide substrates have been investigated by transmission electron microscopy. Microstructural variations within the typically 5µm thick chemical vapour deposited TiC coatings were found to vary with deposit thickness such that a layer structure could...... be delineated. Close to the interface further microstructural inhomogeneities were obsered, there being a clear dependence of TiC deposition mechanism on the chemical and crystallographic nature of the upper layers of the multiphase substrate....

  6. Paste development and co-sintering test of zirconium carbide and tungsten in freeze-form extrusion fabrication

    Science.gov (United States)

    Li, Ang

    Ultra-high temperature ceramics are being investigated for future use in aerospace applications due to their superior thermo-mechanical properties, as well as oxidation resistance, at temperatures above 2000°C. However, their brittle properties make them susceptible to thermal shock failure. Components fabricated as functionally graded materials (FGMs) can combine the superior properties of ceramics with the toughness of an underlying refractory metal by fabricating graded composites. This paper discusses the grading of two materials through the use of a Freeze-form Extrusion Fabrication (FEF) system to build FGMs parts consisting of zirconium carbide (ZrC) and tungsten (W). Aqueous-based colloidal suspensions of ZrC and W were developed and utilized in the FEF process to fabricate test bars graded from 100%ZrC to 50%W-50%ZrC (volume percent). Following FEF processing the test bars were co-sintered at 2300°C and characterized to determine their resulting density and micro-structure. Four-point bending tests were performed to assess the strength of test bars made using the FEF process, compared to test bars prepared using conventional powder processing and isostatic pressing techniques, for five distinct ZrC-W compositions. Scanning electron microscopy (SEM) was used to verify the inner structure of composite parts built using the FEF process.

  7. Ballistic Evaluation of rolled Homogeneous Steel Armor with Tungsten Carbide and Titanium Carbide Facing.

    Science.gov (United States)

    1960-12-01

    LABORATORIES BALLISTIC EVALUATION OF ROLLED HMtOGE14EOUS STEEL ASWKR f VITH TUNGSTEN CARBIDE AND TITANIUM CARBIDE FACING (U) TECHNICAL REPORT NO. WAL...carbide steel and titanium carbide steel composite armor when attacked by cal. .40 H19B WC cores, cal. .0 AP W2 projectiles, ZOIN fragment simulating...determine the effectiveness of tungsten car- bide (WC) and titanium carbide (TIC) facing on steel armor for the defeat of steel and tungsten carbide

  8. Rotational accuracy of all-ceramic restorations on ceraone components = Liberdade rotacional de restaurações totalmente cerâmicas sobre componentes ceraone

    Directory of Open Access Journals (Sweden)

    Webster, Jacqueline

    2005-01-01

    Full Text Available Objetivo: Este estudo avaliou a desadaptação interna de sistemas cerâmicos em prótese sobre implantes em relação à liberdade rotacional das restaurações após várias cocções da porcelana. Materiais e métodos: Foram analisados três sistemas cerâmicos: Procera AllCeram, In-Ceram e CeraOne sobre análogo e intermediário CeraOne. A liberdade rotacional foi medida com um dispositivo acoplado a um relógio comparador em quatro tempos: fase de coifa, após aplicação do corpo da porcelana e glaze, e após duas queimas adicionais. Os dados foram analisados por testes de Friedman, de Kruskal-Wallis e de Wilcoxon, a = 0,01. Resultados: As médias de liberdade rotacional em graus foram: 0,08 para In-Ceram/Análogo; 1,64 para Procera/ Intermediário; 1,72 para CeraOne/Intermediário; 1,88 para CeraOne/Análogo e 1,97 para Procera/Análogo. O sistema In-Ceram sobre o análogo apresentou níveis de liberdade rotacional dez a vinte vezes menores que CeraOne e Procera. Não houve diferença entre as fases de confecção da restauração para In-Ceram. O comportamento de CeraOne e Procera foi similar, com aumento da liberdade rotacional sobre intermediário e análogo com a progressão da confecção da restauração. A liberdade rotacional sobre intermediário foi menor que sobre análogo. Conclusão: A liberdade rotacional variou em função da etapa do processo de fabricação dependendo do sistema totalmente cerâmico

  9. Characterization on C/SiC Ceramic Matrix Composites with Novel Fiber Coatings

    Science.gov (United States)

    Petko, Jeanne; Kiser, J. Douglas; McCue, Terry; Verrilli, Michael

    2002-01-01

    Ceramic Matrix Composites (CMCs) are attractive candidate materials in the aerospace industry due to their high specific strength, low density and higher temperature capabilities. The National Aeronautics and Space Administration (NASA) is pursuing the use of CMC components in advanced Reusable Launch Vehicle (RLV) propulsion applications. Carbon fiber-reinforced silicon carbide (C/SiC) is the primary material of interest for a variety of RLV propulsion applications. These composites offer high- strength carbon fibers and a high modulus, oxidation-resistant matrix. For comparison, two types of carbon fibers were processed with novel types of interface coatings (multilayer and pseudoporous). For RLV propulsion applications, environmental durability will be critical. The coatings show promise of protecting the carbon fibers from the oxidizing environment. The strengths and microstructures of these composite materials are presented.

  10. Novel Processing of Unique Ceramic-Based Nuclear Materials and Fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hui Zhang; Raman P. Singh

    2008-11-30

    Advances in nuclear reactor technology and the use of gas-cooled fast reactors require the development of new materials that can operate at the higher temperatures expected in these systems. These include refractory alloys base on Nb, Zr, Ta, Mo, W, and Re; ceramics and composites such as those based on silicon carbide (SiCf-SiC); carbon-carbon composites; and advanced coatings. Besides the ability to handle higher expected temperatures, effective heat transfer between reactor componets is necessary for improved efficiency. Improving thermal conductivity of the materials used in nuclear fuels and other temperature critical components can lower the center-line fuel temperature and thereby enhance durability and reduce the risk of premature failure.

  11. Engineering ceramics

    CERN Document Server

    Bengisu, Murat

    2001-01-01

    This is a comprehensive book applying especially to junior and senior engineering students pursuing Materials Science/ Engineering, Ceramic Engineering and Mechanical Engineering degrees. It is also a reference book for other disciplines such as Chemical Engineering, Biomedical Engineering, Nuclear Engineering and Environmental Engineering. Important properties of most engineering ceramics are given in detailed tables. Many current and possible applications of engineering ceramics are described, which can be used as a guide for materials selection and for potential future research. While covering all relevant information regarding raw materials, processing properties, characterization and applications of engineering ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  12. Ultra-High-Temperature-Ceramics: potentialities and barriers to the application in hot structures

    OpenAIRE

    Bellosi, Alida

    2009-01-01

    High performance Ultra-High-Temperature Composites (based on zirconium-, hafnium-, tantalum- borides and carbides) are characterized by relevant and unique thermo-physical and thermo-mechanical properties, suitable for applications in thermo-protection systems for aerospace applications. In spite of the difficult sinterability of borides and carbides of Zr, Hf, Ta, recent results highlighted that UHTC ceramics can be successfully produced with full density, fine and uniform microstructure and...

  13. Structural Ceramics Database

    Science.gov (United States)

    SRD 30 NIST Structural Ceramics Database (Web, free access)   The NIST Structural Ceramics Database (WebSCD) provides evaluated materials property data for a wide range of advanced ceramics known variously as structural ceramics, engineering ceramics, and fine ceramics.

  14. Effects of SiC and MgO on aluminabased ceramic foams filters

    Directory of Open Access Journals (Sweden)

    CAO Da-li

    2007-11-01

    Full Text Available Alumina-based foam ceramic filters were fabricated by using alumina, SiC, magnesia powder as major materials. It has been found that this ceramic filter has a uniform macrostructure for filtering molten metals. The influences of SiC and magnesia content, the sintering temperatures on ceramic properties were discussed. Aluminabased foam ceramic filters containing 2.2 mass% magnesia and 7.6 mass% SiC has a compressive strength of 1.36 MPa and a thermal shock resistance of 5 times. Its main phases after 1 hour sintering at 1 500 consist of alumina, silicon carbide, spinel and mullite.

  15. Preparation And Characterization Of Silicon Carbide Foam By Using In-Situ Generated Polyurethane Foam

    Directory of Open Access Journals (Sweden)

    Shalini Saxena

    2015-08-01

    Full Text Available Abstract The open cell silicon carbide SiC foam was prepared using highly crosslinked hybrid organic- inorganic polymer resin matrix. As inorganic polymer polycarbosilane was taken and organic resin was taken as a mixture of epoxy resin and diisocyanates. The resultant highly crosslinked hybrid resin matrix on heating and subsequently on pyrolysis yielded open cell silicon carbide foam. The hybrid resin matrix was characterized by Fourier transform Infrared Spectroscopy FT-IR and thermal properties i.e. Thermogravimetric analysis TGA amp Differential Scanning Calorimetry DSC were also studied. The morphological studies of silicon carbide ceramic foam were carried out using X-ray Spectroscopy XRD amp Scanning Electron Microscopy SEM.

  16. Mass production of beta-silicon carbide nanofibers by the novel method of Forcespinning

    Science.gov (United States)

    Salinas, Alfonso

    Non-oxide Ceramics such as silicon carbide have very unique properties, for example high toughness, thermal stability, wear resistant, and thermal shock resistance these properties make these ceramic fibers excellent for high temperature applications. Here we present the development of Silicon Carbide nanofibers utilizing a Polystyrene/Polycarbomethylsilane solution as the precursor materials. The ForcespinningRTM was performed under a controlled nitrogen environment to prevent fiber oxidation. Characterization was conducted using scanning electron microscopy, x-ray diffraction, and thermogravimetric analysis. The results show successful formation of high yield, long continuous bead-free nanofibers with diameters ranging from 280nm to 2 micron depending on the selected processing parameters. The sintered precursors show formation of SiC nanofibers with a beta phase crystalline structure and oxygen content below 15%.

  17. Studies of silicon carbide and silicon carbide nitride thin films

    Science.gov (United States)

    Alizadeh, Zhila

    Silicon carbide semiconductor technology is continuing to advance rapidly. The excellent physical and electronic properties of silicon carbide recently take itself to be the main focused power device material for high temperature, high power, and high frequency electronic devices because of its large band gap, high thermal conductivity, and high electron saturation drift velocity. SiC is more stable than Si because of its high melting point and mechanical strength. Also the understanding of the structure and properties of semiconducting thin film alloys is one of the fundamental steps toward their successful application in technologies requiring materials with tunable energy gaps, such as solar cells, flat panel displays, optical memories and anti-reflecting coatings. Silicon carbide and silicon nitrides are promising materials for novel semiconductor applications because of their band gaps. In addition, they are "hard" materials in the sense of having high elastic constants and large cohesive energies and are generally resistant to harsh environment, including radiation. In this research, thin films of silicon carbide and silicon carbide nitride were deposited in a r.f magnetron sputtering system using a SiC target. A detailed analysis of the surface chemistry of the deposited films was performed using x-ray photoelectron spectroscopy (XPS), Fourier Transform Infrared Spectroscopy (FTIR) and Raman spectroscopy whereas structure and morphology was studied atomic force microscopy (AFM), and nonoindentation.

  18. Production and characterization of Ca2AlZrO5,5 ceramic components for application in the petroleum industry; Producao e caracterizacao de componentes ceramicos de Ca2AlZrO5,5 para a aplicacao na indusria petrolifera

    Energy Technology Data Exchange (ETDEWEB)

    Barros, F.M.; Lima, M.M.; Ferreira, R.A.S.; Yadava, Y.P., E-mail: felipe.mariz@hotmail.com [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Departamento de Engenharia Mecanica

    2011-07-01

    The complex cubic perovskite ceramics Ca2AlZrO5,5 is used for the encapsulation of temperature sensors. Through solid state reaction the stoichiometric quantities of the constituent chemicals, with a high degree of purity, were homogenized in a high energy ball mill, compacted by uniaxial pressing and calcined at 1200 ° C for 24 hours. The crushed tablet with the aid of a pistil set and agate mortar to obtain the ceramic powder was analysed by the X-Ray diffractometry. From the behavior of the ceramic powder sintering, Ca2AlZrO5.5, microstructure and homogeneity are being studied through Scanning Electron Microscopy. The results will be presented in terms of the potentials of this ceramic for applications as components of temperature sensors.

  19. Silver diffusion through silicon carbide in microencapsulated nuclear fuels TRISO; Difusion de plata a traves de carburo de silicio en combustibles nucleares microencapsulados TRISO

    Energy Technology Data Exchange (ETDEWEB)

    Cancino T, F.; Lopez H, E., E-mail: Felix.cancino@cinvestav.edu.mx [IPN, Centro de Investigacion y de Estudios Avanzados, Unidad Saltillo, Av. Industria Metalurgica No. 1062, Col. Ramos Arizpe, 25900 Saltillo, Coahuila (Mexico)

    2013-10-15

    The silver diffusion through silicon carbide is a challenge that has persisted in the development of microencapsulated fuels TRISO (Tri structural Isotropic) for more than four decades. The silver is known as a strong emitter of gamma radiation, for what is able to diffuse through the ceramic coatings of pyrolytic coal and silicon carbide and to be deposited in the heat exchangers. In this work we carry out a recount about the art state in the topic of the diffusion of Ag through silicon carbide in microencapsulated fuels and we propose the role that the complexities in the grain limit can have this problem. (Author)

  20. Knoop Hardness - Apparent Yield Stress Relationship in Ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Swab, Jeffrey J [ORNL; LaSalvia, Jerry [U.S. Army research Laboratory, Adelphi, MD; Wereszczak, Andrew A [ORNL; Strong, Kevin T [ORNL; Danna, Dominic [U.S. Army research Laboratory, Adelphi, MD; Ragan, Meredith E [ORNL; Ritt, Patrick J [ORNL

    2012-01-01

    In Tabor's classical studies of the deformation of metals, the yield stress (Y) and hardness (H) were shown to be related according to H/Y {approx} 3 for complete or fully plastic deformation. Since then it has been anecdotally shown for ceramics that this ratio is <3. Interest exists to explore this further so Hertzian indentation was used to measure the apparent yield stress of numerous ceramics and metals and their results were compared with each material's load-dependent Knoop hardness. The evaluated ceramics included standard reference materials for hardness (silicon nitride and tungsten carbide), silicon carbide, alumina, and glass. Several steel compositions were also tested for comparison. Knoop hardness measurements at 19.6 N (i.e., toward 'complete or fully plastic deformation'), showed that 2 < H/Y < 3 for the metals and 0.8 < H/Y < 1.8 for the glasses and ceramics. Being that H/Y {ne} 3 for the ceramics indicates that Tabor's analysis is either not applicable to ceramics or that full plastic deformation is not achieved with a Knoop indentation or both.

  1. Sealing of ceramic SOFC-components with glass seals; Fuegen von keramischen Komponenten der Hochtemperatur-Brennstoffzellen mittels Glas- und Glaskeramikloten

    Energy Technology Data Exchange (ETDEWEB)

    Schillig, Cora

    2012-07-10

    The solid oxide fuel cell (SOFC) converts chemical energy of a fuel directly into electrical energy. However, for the implementation of SOFC-technology in competition to conventional power plants costs have to be reduced. The use of an alternative tubular cell design without closed end would allow reducing costs during cell manufacturing. However, this change in design makes a gastight sealing inside the generator near the gas inlet necessary. Different ceramic materials with varying coefficients of thermal expansion have to be sealed gastight and electrical insulating at temperatures between 850 C and 1000 C to prevent the gases from mixing and an electrical shortcut between the cells. This work comprises analysis of commercially available glass and glass-ceramic systems manufactured by Schott Electronic Packaging, Areva T and D and Ferro Corporation. Additionally new developed sealing glass and glass-ceramic systems were investigated and all systems were characterized fundamentally for the use as sealing material in SOFC generators. Therefore different test assemblies and series were conducted. Essential characteristics of a suitable sealing system are a thermal expansion coefficient between 9,5 and 12 . 10{sup -6}K{sup -1}, a viscosity in the range between 10{sup 4} to 10{sup 6} dPa{sup *}s and a wetting angle smaller than 90 during the sealing process. Also unwanted chemical side reactions between the sealing partners must be prevented, because a change in the phase composition or the creation of new phases in the sealing material could endanger the stability of the seal. Heat cycles, particularly those during generator operation, cause deterioration of the sealing material and subsequent reduction in its ability to prevent mixing of the gases. Sealant leaks can drastically impact efficiency of the generator. In order to ensure optimum operation low leak rates around 2,3 . 10{sup -4} mbar l/sec/cm{sup 2} must be maintained. Especially glass and glass-ceramics

  2. Ceramic Sintering

    Science.gov (United States)

    1974-10-01

    Prepared for: Office of Naval Research Advanced Research Projects Agency October 1974 DISTRIBUTED BY: National Technical InformatiM Service U. S... Cristobalite . This was also the crystalline form of the oxide on the powder on which the samples lay. Figure 5 showj oxidation data obtained at 1550oC...diameter were prepared by firing isostatically pressed silicon carbide powder containing boron and carbon for h hour at 2100oC in an argon-nitrogen

  3. Rheology of Superplastic Ceramics

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Constitutive equation of rheglogy describing a phenomenological level of superplastic deformation as functional correlation between tensor components of stress and strain rate has been analyzed for the case of superplastic ceramic flow. Rheological properties of material are taken into account by means of scalar rheological coefficients of shear and volume viscosity, which are functions of temperature, effective stress (or strain rate) and density of material.

  4. Surface flaw detection in structural ceramics by scanning photoacoustic spectroscopy

    Science.gov (United States)

    Khandelwal, P. K.; Heitman, P. W.; Wakefield, T. D.; Silversmith, A. J.

    1980-01-01

    Laser-scanned photoacoustic spectroscopy has been used to detect tightly closed surface cracks in three structural ceramic materials: sintered silicon nitride, reaction-bonded silicon nitride, and sintered silicon carbide. It is found that the amplitude of the photoacoustic signal from the flaws is greater for the silicon nitrides than for silicon carbide, which is attributed to the lower thermal diffusivity of silicon nitride as well as differences in the grain size distribution and chemical composition. Signal amplitude, reproducibility, and signal-to-noise ratio are acceptable for effective flaw detection

  5. Template-synthesized porous silicon carbide as an effective host for zeolite catalysts.

    Science.gov (United States)

    Gu, Lijun; Ma, Ding; Yao, Songdong; Liu, Xiumei; Han, Xiuwen; Shen, Wenjie; Bao, Xinhe

    2009-12-14

    A facile method has been developed for the fabrication of porous silicon carbide (SiC) by means of sintering a mixture of SiC powder and carbon pellets at a relatively lower temperature, that is, 1450 degrees C, in air. The pore density and the total pore volume of the resulting porous SiC could be tuned by changing the initial SiC/C weight ratio. The structure evolution and the associated property changes during the preparation were examined through X-ray diffraction, scanning electron microscopy, thermogravimetric analysis, (29)Si magic-angle spinning (MAS) NMR spectroscopy, and mercury-intrusion porosimetry analyses. Silica and SiO(x)C(y) ceramics formed in situ during the calcination process acted as binders of the porous SiC grains. The porous SiC can be used as a host for the growth of ZSM-5 zeolite crystals to form the ZSM-5/porous-SiC composite material. After loading another catalytic active component of molybdenum, a novel catalytic material, Mo-ZSM-5/porous-SiC, was obtained, which exhibited improved catalytic activity in the methane dehydroaromatization reaction.

  6. Metallic nut for use with ceramic threads

    Science.gov (United States)

    Norton, Paul F.; Shaffer, James E.

    1996-01-01

    A nozzle guide vane assembly has ceramic components therein having a conventional thread thereon including a preestablished pitch and having a preestablished rate of thermal expansion. The nozzle guide vane assembly has a metallic components therein having a preestablished rate of thermal expansion being greater that the rate of thermal expansion of the ceramic components is positioned in a gas turbine engine. The metallic component, a nut, has a thread therein including a plurality of crests being spaced on a pitch equal to that of the ceramic component and has a pair of contacting surfaces extending from the plurality of crests. A notch spirally extends intermediate adjacent ones of the plurality of crests and has a preestablished depth which is at least twice the size of the conventional pitch. Furthermore, the pair of contacting surfaces are in contact with only a portion of the threaded surface of the ceramic components.

  7. Laser ablative cutting of ceramics for electronics applications

    Energy Technology Data Exchange (ETDEWEB)

    Warner, B. E., LLNL

    1996-03-01

    Pulsed, high-beam quality lasers offer unique materials processing characteristics. In processing metals, copper vapor and pulsed Nd:YAG lasers have produced micron-scale cuts and holes with submicron heat-affected zones. Since the cost of laser photons is high and average material removal rates can be slow with ablation, high value-added applications are necessary to justify processing costs. Ceramics present a special challenge for manufacturing because of their high hardness, relatively low thermal conductivity, and brittle nature. Surface damage typically limits the strength of a ceramic part to a small fraction of its bulk strength. This work investigates the use of copper vapor and pulsed diode-pumped Nd:YAG lasers to cut precision features in ceramic substrates. Variations in laser wavelength and power, processing speed, ceramic type, and assist gas were investigated with the goal of producing <100-{mu}m wide by 600-{mu}m deep cuts through silicon-carbide and alumina/titanium-carbide substrates for potential use in electronics. Silicon-carbide bars 250-{mu}m wide by 600-{mu}m high by 2.5-cm long were laser cut from substrates without fracture.

  8. Ceramic stationary gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    Roode, M. van [Solar Turbines Inc., San Diego, CA (United States)

    1995-10-01

    The performance of current industrial gas turbines is limited by the temperature and strength capabilities of the metallic structural materials in the engine hot section. Because of their superior high-temperature strength and durability, ceramics can be used as structural materials for hot section components (blades, nozzles, combustor liners) in innovative designs at increased turbine firing temperatures. The benefits include the ability to increase the turbine inlet temperature (TIT) to about 1200{degrees}C ({approx}2200{degrees}F) or more with uncooled ceramics. It has been projected that fully optimized stationary gas turbines would have a {approx}20 percent gain in thermal efficiency and {approx}40 percent gain in output power in simple cycle compared to all metal-engines with air-cooled components. Annual fuel savings in cogeneration in the U.S. would be on the order of 0.2 Quad by 2010. Emissions reductions to under 10 ppmv NO{sub x} are also forecast. This paper describes the progress on a three-phase, 6-year program sponsored by the U.S. Department of Energy, Office of Industrial Technologies, to achieve significant performance improvements and emissions reductions in stationary gas turbines by replacing metallic hot section components with ceramic parts. Progress is being reported for the period September 1, 1994, through September 30, 1995.

  9. Ceramic stationary gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    Roode, M. van

    1995-12-31

    The performance of current industrial gas turbines is limited by the temperature and strength capabilities of the metallic structural materials in the engine hot section. Because of their superior high-temperature strength and durability, ceramics can be used as structural materials for hot section components (blades, nozzles, combustor liners) in innovative designs at increased turbine firing temperatures. The benefits include the ability to increase the turbine inlet temperature (TIT) to about 1200{degrees}C ({approx}2200{degrees}F) or more with uncooled ceramics. It has been projected that fully optimized stationary gas turbines would have a {approx}20 percent gain in thermal efficiency and {approx}40 percent gain in output power in simple cycle compared to all metal-engines with air-cooled components. Annual fuel savings in cogeneration in the U.S. would be on the order of 0.2 Quad by 2010. Emissions reductions to under 10 ppmv NO{sub x} are also forecast. This paper describes the progress on a three-phase, 6-year program sponsored by the U.S. Department of Energy, Office of Industrial Technologies, to achieve significant performance improvements and emissions reductions in stationary gas turbines by replacing metallic hot section components with ceramic parts. Progress is being reported for the period September 1, 1994, through September 30, 1995.

  10. Laser melting of uranium carbides

    Science.gov (United States)

    Utton, C. A.; De Bruycker, F.; Boboridis, K.; Jardin, R.; Noel, H.; Guéneau, C.; Manara, D.

    2009-03-01

    In the context of the material research aimed at supporting the development of nuclear plants of the fourth Generation, renewed interest has recently arisen in carbide fuels. A profound understanding of the behaviour of nuclear materials in extreme conditions is of prime importance for the analysis of the operation limits of nuclear fuels, and prediction of possible nuclear reactor accidents. In this context, the main goal of the present paper is to demonstrate the feasibility of laser induced melting experiments on stoichiometric uranium carbides; UC, UC1.5 and UC2. Measurements were performed, at temperatures around 3000 K, under a few bars of inert gas in order to minimise vaporisation and oxidation effects, which may occur at these temperatures. Moreover, a recently developed investigation method has been employed, based on in situ analysis of the sample surface reflectivity evolution during melting. Current results, 2781 K for the melting point of UC, 2665 K for the solidus and 2681 K for the liquidus of U2C3, 2754 K for the solidus and 2770 K for the liquidus of UC2, are in fair agreement with early publications where the melting behaviour of uranium carbides was investigated by traditional furnace melting methods. Further information has been obtained in the current research about the non-congruent (solidus-liquidus) melting of certain carbides, which suggest that a solidus-liquidus scheme is followed by higher ratio carbides, possibly even for UC2.

  11. Mechanisms of Superplastic Deformation of Nanocrystalline Silicon Carbide Ceramics

    Science.gov (United States)

    2012-08-01

    CAMPBELL MZ436 30 44 D DEBUSSCHER MZ436 20 29 J ERIDON MZ436 21 24 W HERMAN MZ435 01 24 S PENTESCU MZ436 21 24 38500 MOUND RD... HESS & EISENHARDT G ALLEN D MALONE T RUSSELL 9113 LE SAINT DR FAIRFIELD OH 45014 NO. OF NO. OF COPIES ORGANIZATION COPIES

  12. Synthesis of silicon carbide ceramics at low temperatures

    Energy Technology Data Exchange (ETDEWEB)

    McMillan, S.M.; Brook, R.J. [Univ. of Oxford (United Kingdom)

    1995-09-01

    This paper reports observations of the direct transformation of a polymeric precursor into amorphous Si-C, and crystalline SiC at low temperatures, and the use of this precursor as a binder for the productin of SiC composites.

  13. Ceramic microfabrication by rapid prototyping process chains

    Indian Academy of Sciences (India)

    R Knitter; W Bauer

    2003-02-01

    Fabrication of micropatterned ceramics or ceramic microparts make high demands on the precision and resolution of the moulding process. As finishing of miniaturised or micropatterned ceramic components is nearly impossible, shaping has to be done by a replication step in the green, unfired state. To avoid high tooling costs in product development, a rapid prototyping process chain has been established that enables rapid manufacturing of ceramic microcomponents from functional models to small lot series within a short time. This process chain combines the fast and inexpensive supply of master models by rapid prototyping with accurate and flexible ceramic manufacturing by low-pressure injection moulding. Besides proper feedstock preparation and sufficient small grain size, the quality of the final components is mainly influenced by the quality of the master model. Hence, the rapid prototyping method must be carefully selected to meet the requirements of the component to be fabricated.

  14. Modelling of Tape Casting for Ceramic Applications

    DEFF Research Database (Denmark)

    Jabbari, Masoud

    Functional ceramics find use in many different applications of great interest, e.g. thermal barrier coatings, piezoactuators, capacitors, solid oxide fuel cells and electrolysis cells, membranes, and filters. It is often the case that the performance of a ceramic component can be increased markedly...... if it is possible to vary the relevant properties (e.g. electrical, electrochemical, or magnetic) in a controlled manner along the extent of the component. Such composites in which ceramic layers of different composition and/or microstructure are combined provide a new and intriguing dimension to the field...... of functional ceramics research. Advances in ceramic forming have enabled low cost shaping techniques such as tape casting and extrusion to be used in some of the most challenging technologies. These advances allow the design of complex components adapted to desired specific properties and applications. However...

  15. Investigation of the Deposition and Densification Parameters on the Mechanical Properties of Pressurized Spray Deposited (PSD) 3-D Printed Ceramic Components

    Energy Technology Data Exchange (ETDEWEB)

    Menchhofer, Paul A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division; Becker, Benjamin [HotEnd Works, LLC, Oberlin, OH (United States)

    2016-07-28

    Oak Ridge National Laboratory (ORNL) and HotEnd Works teamed to investigate the use of pressurized spray deposition (PSD) technology for the production of ceramic parts via additive manufacturing. Scanning electron microscopy of sintered parts provided by HotEnd Works revealed voids large enough to compromise the mechanical properties of PSD manufactured parts. Scanning electron microscopy and particle size analysis of the alumina oxide powder feedstocks indicated that the powders contained some large particles and some agglomerations in the powder. Further classification of the powder feedstocks and removal of the agglomerates by sonication in the liquid used for the PSD process are recommended. Analysis of sintered parts indicated that the sonic modulus for the alumina part is consistent with other known values for alumina. The density for this part was determined by standard Archimedes immersion density methods and was found to be > 99.7 % of the theoretical density for pure alumina.

  16. Preparation and electrocatalytic properties of tungsten carbide electrocatalysts

    Institute of Scientific and Technical Information of China (English)

    马淳安; 张文魁; 成旦红; 周邦新

    2002-01-01

    The tungsten carbide(WC) electrocatalysts with definite phase components and high specific surface area were prepared by gas-solid reduction method. The crystal structure, phase components and electrochemical properties of the as-prepared materials were characterized by XRD, BET(Brunauer Emmett and Teller Procedure) and electrochemical test techniques. It is shown that the tungsten carbide catalysts with definite phase components can be obtained by controlling the carburizing conditions including temperature, gas flowing rate and duration time. The electrocatalysts with the major phase of W2C show higher electrocatalytic activity for the hydrogen evolution reaction. The electrocatalysts with the major phase of WC are suitable to be used as the anodic electrocatalyst for hydrogen anodic oxidation, which exhibit higher hydrogen anodic oxidation electrocatalytic properties in HCl solutions.

  17. Effects of space exposure on ion-beam-deposited silicon-carbide and boron-carbide coatings.

    Science.gov (United States)

    Keski-Kuha, R A; Blumenstock, G M; Fleetwood, C M; Schmitt, D R

    1998-12-01

    Two recently developed optical coatings, ion-beam-deposited silicon carbide and ion-beam-deposited boron carbide, are very attractive as coatings on optical components for instruments for space astronomy and earth sciences operating in the extreme-UV spectral region because of their high reflectivity, significantly higher than any conventional coating below 105 nm. To take full advantage of these coatings in space applications, it is important to establish their ability to withstand exposure to the residual atomic oxygen and other environmental effects at low-earth-orbit altitudes. The first two flights of the Surface Effects Sample Monitor experiments flown on the ORFEUS-SPAS and the CRISTA-SPAS Shuttle missions provided the opportunity to study the effects of space exposure on these materials. The results indicate a need to protect ion-beam-deposited silicon-carbide-coated optical components from environmental effects in a low-earth orbit. The boron-carbide thin-film coating is a more robust coating able to withstand short-term exposure to atomic oxygen in a low-earth-orbit environment.

  18. The Effects of Carbide Characteristics on the Performance of Tungsten Carbide-Based Composite Overlays, Deposited by Plasma-Transferred Arc Welding

    Science.gov (United States)

    Fisher, G.; Wolfe, T.; Meszaros, K.

    2013-06-01

    In Alberta, there are huge quantities of ore processed to remove bitumen from oil sands deposits. The scale of production generates very aggressive tribocorrosive conditions during the mining, extraction, and upgrading processes. It is common to apply tungsten carbide-based composite overlays to improve the reliability and extend service lives of equipment and components. The performance of the applied overlays is largely dependent on the selection of the carbide type and the wear environment. This paper will evaluate overlays containing macrocrystalline, angular eutectic, and spherical eutectic tungsten carbides and discuss the performance of the overlays with a focus on carbide properties and the interactions between the service conditions and the composite material. This discussion will demonstrate how effective selection of protective materials can improve the reliability of oil sands equipment.

  19. Performances of multi-channel ceramic photomultipliers

    Energy Technology Data Exchange (ETDEWEB)

    Comby, G.; Karolak, M.; Piret, Y.; Mouly, J.P. [CEA Centre d`Etudes de Saclay, 91 - Gif-sur-Yvette (France). Dept. d`Astrophysique, de la Physique des Particules, de la Physique Nucleaire et de l`Instrumentation Associee; Kuzmin, E. [Joint Inst. for Nuclear Research, Dubna (Russian Federation)

    1995-09-01

    Ceramic electron multipliers with real metal dynodes and independent channels ware constructed using multilayer ceramic technology. Tests of these prototypes show their capability to form sensitive detectors such as photomultipliers or light intensifiers. Here, we present results for the photocathode sensitivity, dynode activation, gain, linearity range and dynamic characteristics as well as the effect of 3-year aging of the main operational functions. The advantages provided by the ceramic components are discussed. These results motivate the development of a compact 256 pixel ceramic photomultiplier. (author).

  20. Thermal conductivity of boron carbides

    Science.gov (United States)

    Wood, C.; Emin, D.; Gray, P. E.

    1985-01-01

    Knowledge of the thermal conductivity of boron carbide is necessary to evaluate its potential for high-temperature thermoelectric energy conversion applications. Measurements have been conducted of the thermal diffusivity of hot-pressed boron carbide BxC samples as a function of composition (x in the range from 4 to 9), temperature (300-1700 K), and temperature cycling. These data, in concert with density and specific-heat data, yield the thermal conductivities of these materials. The results are discussed in terms of a structural model that has been previously advanced to explain the electronic transport data. Some novel mechanisms for thermal conduction are briefly discussed.

  1. Reaction-Based SiC Materials for Joining Silicon Carbide Composites for Fusion Energy

    Energy Technology Data Exchange (ETDEWEB)

    Lewinsohn, Charles A.; Jones, Russell H.; Singh, M.; Serizawa, H.; Katoh, Y.; Kohyama, A.

    2000-09-01

    The fabrication of large or complex silicon carbide-fiber-reinforced silicon carbide (SiC/SiC) components for fusion energy systems requires a method to assemble smaller components that are limited in size by manufacturing constraints. Previous analysis indicates that silicon carbide should be considered as candidate joint materials. Two methods to obtain SiC joints rely on a reaction between silicon and carbon to produce silicon carbide. This report summarizes preliminary mechanical properties of joints formed by these two methods. The methods appear to provide similar mechanical properties. Both the test methods and materials are preliminary in design and require further optimization. In an effort to determine how the mechanical test data is influenced by the test methodology and specimen size, plans for detailed finite element modeling (FEM) are presented.

  2. Reinforcement of tungsten carbide grains by nanoprecipitates in cemented carbides.

    Science.gov (United States)

    Liu, Xingwei; Song, Xiaoyan; Wang, Haibin; Hou, Chao; Liu, Xuemei; Wang, Xilong

    2016-10-14

    In contrast to the conventional method that obtains a high fracture strength of tungsten carbide-cobalt (WC-Co) cemented carbides by reducing WC grain size to near-nano or nanoscale, a new approach has been developed to achieve ultrahigh fracture strength by strengthening the WC grains through precipitate reinforcement. The cemented carbides were prepared by liquid-state sintering the in situ synthesized WC-Co composite powders with a little excess carbon and pre-milled Cr3C2 particles having different size scales. It was found that the nanoscale dispersed particles precipitate in the WC grains, which mainly have a coherent or semi-coherent interface with the matrix. The pinning effect of the nanoparticles on the motion of dislocations within the WC grains was observed. The mechanisms for the precipitation of nanoparticles in the WC grains were discussed, based on which a new method to enhance the resistance against the transgranular fracture of cemented carbides was proposed.

  3. Reinforcement of tungsten carbide grains by nanoprecipitates in cemented carbides

    Science.gov (United States)

    Liu, Xingwei; Song, Xiaoyan; Wang, Haibin; Hou, Chao; Liu, Xuemei; Wang, Xilong

    2016-10-01

    In contrast to the conventional method that obtains a high fracture strength of tungsten carbide-cobalt (WC-Co) cemented carbides by reducing WC grain size to near-nano or nanoscale, a new approach has been developed to achieve ultrahigh fracture strength by strengthening the WC grains through precipitate reinforcement. The cemented carbides were prepared by liquid-state sintering the in situ synthesized WC-Co composite powders with a little excess carbon and pre-milled Cr3C2 particles having different size scales. It was found that the nanoscale dispersed particles precipitate in the WC grains, which mainly have a coherent or semi-coherent interface with the matrix. The pinning effect of the nanoparticles on the motion of dislocations within the WC grains was observed. The mechanisms for the precipitation of nanoparticles in the WC grains were discussed, based on which a new method to enhance the resistance against the transgranular fracture of cemented carbides was proposed.

  4. Ceramic technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1991-07-01

    Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.

  5. Flash sintering of ceramic materials

    Science.gov (United States)

    Dancer, C. E. J.

    2016-10-01

    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sintering methods carried out to date, and compares the properties of the materials obtained to those produced by conventional sintering. The flash sintering process is described for oxides of zirconium, yttrium, aluminium, tin, zinc, and titanium; silicon and boron carbide, zirconium diboride, materials for solid oxide fuel applications, ferroelectric materials, and composite materials. While experimental observations have been made on a wide range of materials, understanding of the underlying mechanisms responsible for the onset and latter stages of flash sintering is still elusive. Elements of the proposed theories to explain the observed behaviour include extensive Joule heating throughout the material causing thermal runaway, arrested by the current limitation in the power supply, and the formation of defect avalanches which rapidly and dramatically increase the sample conductivity. Undoubtedly, the flash sintering process is affected by the electric field strength, furnace temperature and current density limit, but also by microstructural features such as the presence of second phase particles or dopants and the particle size in the starting material. While further experimental work and modelling is still required to attain a full understanding capable of predicting the success of the flash sintering process in different materials, the technique non-etheless holds great potential for exceptional control of the ceramic sintering process.

  6. Ceramic Seal.

    Energy Technology Data Exchange (ETDEWEB)

    Smartt, Heidi A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Romero, Juan A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Custer, Joyce Olsen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Hymel, Ross W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Krementz, Dan [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Gobin, Derek [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Harpring, Larry [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Martinez-Rodriguez, Michael [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Varble, Don [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); DiMaio, Jeff [Tetramer Technologies, Pendleton, SC (United States); Hudson, Stephen [Tetramer Technologies, Pendleton, SC (United States)

    2016-11-01

    Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

  7. Selective laser sintering of polymer-coated silicon carbide powders

    Energy Technology Data Exchange (ETDEWEB)

    Nelson, J.C.; Vail, N.K.; Barlow, J.W.; Beaman, J.J.; Bourell, D.L.; Marcus, H.L. [Univ. of Texas, Austin, TX (United States)

    1995-05-01

    Selective Laser Sintering (SLS) produces three-dimensional objects directly from a computer-aided design (CAD) solid model, without part-specific tooling, by repeatedly depositing thin layers of fusible powder and selective sintering each layer to the next with a rastered, modulated, CO{sub 2} laser beam. This technology, originally intended to produce parts and patterns from powdered waxes and thermoplastics, can be extended through use of thermoplastic-coated inorganic powder to producing green shapes which contain metal or ceramic powder bound together with the thermoplastic. These shapes can be subsequently processed into metal, ceramic, or composite metal/ceramic parts by various methods. Generally, the strength of the green shape critically depends on the layer to layer fusion that is achieved. A model of the SLS process is presented that correctly estimates the sintering depths in poly(methyl methacrylate) (PMMA) and coated silicon carbide (SiC) powders that result from operating parameters including laser power, beam scanning speed, beam diameter, scan spacing, and temperature. Green part densities and strengths are found to correlate with a combination of parameters, termed the energy density, that arise naturally from consideration of the energy input to the powder bed.

  8. Ceramic heat exchangers. (Latest citations from the NTIS bibliographic database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-08-01

    The bibliography contains citations concerning the development, fabrication, and performance of ceramic heat exchangers. References discuss applications in coal-fired gas turbine power plants. Topics cover high temperature corrosion resistance, fracture properties, nondestructive evaluations, thermal shock and fatigue, silicon carbide-based ceramics, and composite joining. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  9. Dynamic characterization of monolithic and composite ceramic materials using Hopkinson bar

    OpenAIRE

    2002-01-01

    5 pages, 11 figures. [EN] The mechanical behaviour of monolithic and composite ceramic materials was analysed under impact conditions, using the Hopkinson bar to study the response and failure modes. The materials considered were alumina (Al2O3) and silicon carbide platelet / alumina matrix (Al2O3/ SiCpl) composites. Because of the high hardness of ceramics, modifications of the conventional Hopkinson bar device were done to prevent the damage of the bars surface. Stress-strain curves obta...

  10. Surface modification of ceramic matrix composites induced by laser treatment

    Science.gov (United States)

    Costil, S.; Lukat, S.; Langlade, C.; Coddet, C.

    2008-12-01

    Ceramics or ceramic composites present many advantages (hardness, chemical resistance, low density, etc.) which induce some more and more important applications particularly from the industrial point of view. The evolution of technology can also be beneficial to enlarge their global application areas. This is particularly the aim of this work which consists in applying a laser beam on the ceramic in order to clean its surface. A Nd:YAG laser has been used to study the basic mechanism roughening the surface of silicon carbide composite (ceramic matrix composite (CMC)). Investigations on different surfaces (two chemical compositions) show a strong influence of the nature of the material on the development of a characteristic conic structure. Microscopic studies (SEM) and elementary analyses (EDS and RMS) demonstrated the formation of a regular cone-like structure with a kinetic and a chemical modification specific to each material.

  11. Spark plasma sintering of tantalum carbide and graphene reinforced tantalum carbide composites

    Science.gov (United States)

    Kalluri, Ajith Kumar

    Tantalum carbide (TaC), an ultra-high temperature ceramic (UHTC), is well known for its exceptional properties such as high hardness (15-19 GPa), melting point (3950 °C), elastic modulus (537 GPa), chemical resistance, and thermal shock resistance. To make TaC to be the future material for hypersonic vehicles, it is required to improve its thermal conductivity, strength, and fracture toughness. Researchers have previously reinforced TaC ceramic with carbides of silicon and boron as well as carbon nanotubes (CNTs), however, these reinforcements either undergo chemical changes or induce defects in the matrix during processing. In addition, these reinforcements exhibit a very minimal improvement in the properties. In the present work, we attempted to improve TaC fracture toughness by reinforcing with graphene nano-platelets (GNPs) and processing through spark plasma sintering at high temperature of 2000 °C, pressure of 70 MPa, and soaking time of 10 min. In addition, we investigated the active densification mechanism during SPS of TaC powder and the effect of ball milling time on mechanical properties of sintered TaC. A relative density of >96% was achieved using SPS of monolithic TaC (<3 μm). Ball milling improved the sintering kinetics and improved the mechanical properties (microhardness, bi-axial flexural strength, and indentation fracture toughness). Activation energy (100 kJ/mol) and stress exponent (1.2) were obtained using the analytical model developed for power-law creep. Grain boundary sliding is proposed as active densification mechanism based on these calculations. Reinforcing GNPs (2-6 vol.% ) in the TaC matrix improved relative density (99.8% for TaC-6 vol.% GNP). Also ˜150% and ˜180% increase in flexural strength and fracture toughness, respectively, was observed for TaC-6 vol.% GNP composite. The significant improvement in these properties is attributed to improved densification and toughening mechanisms such as sheet pull-out and crack

  12. Laser cladding in-situ carbide particle reinforced Fe-based composite coatings with rare earth oxide addition

    Institute of Scientific and Technical Information of China (English)

    吴朝锋; 马明星; 刘文今; 钟敏霖; 张红军; 张伟明

    2009-01-01

    Particulate reinforced metal matrix composite(PR-MMC) has excellent properties such as good wear resistance,corrosion resistance and high temperature properties.Laser cladding is usually used to form PR-MMC on metal surface with various volume fractions of ceramic particles.Recent literatures showed that laser melting of powder mixture containing carbon and carbide-forming elements,was favorable for the formation of in-situ synthesized carbide particles.In this paper,rare earth oxide(RE2O3) was added into t...

  13. Single Side Electrolytic In-Process Dressing (ELID) Grinding with Lapping Kinematics of Silicon Carbide

    Science.gov (United States)

    Khoshaim, Ahmed Bakr

    The demand for Silicon Carbide ceramics (SiC) has increased significantly in the last decade due to its reliable physical and chemical properties. The silicon carbide is widely used for aerospace segments in addition to many uses in the industry. Sometimes, a single side grinding is preferable than conventional grinding, for it has the ability to produce flat ceramics. However, the manufacturing cost is still high because of the high tool wear and long machining time. Part of the solution is to use electrolytic in process dressing (ELID) to reduce the processing time. The study on ELID single side grinding of ceramics has never been attempted before. The study involves four variables with three levels each. One of the variables, which is the eccentricity, is being investigated for the first time on ceramics. A full factorial design, for both the surface roughness and material removal rate, guides to calculate mathematical models that can predict future results. Three grinding wheel mesh sizes are used. An investigation of the influence of different grain size on the results can then be evaluated. The kinematics of the process was studied based on eccentricity in order to optimize the pattern of the diamond grains. The experiment is performed with the assist of the proposed specialized ELID fluid, TRIM C270E.

  14. Hardness and electrochemical behavior of ceramic coatings on Inconel

    Directory of Open Access Journals (Sweden)

    C. SUJAYA

    2012-03-01

    Full Text Available Thin films of ceramic materials like alumina and silicon carbide are deposited on Inconel substrate by pulsed laser deposition technique using Q-switched Nd: YAG laser. Deposited films are characterized using UV-visible spectrophotometry and X-ray diffraction. Composite microhardness of ceramic coated Inconel system is measured using Knoop indenter and its film hardness is separated using a mathematical model based on area-law of mixture. It is then compared with values obtained using nanoindentation method. Film hardness of the ceramic coating is found to be high compared to the substrates. Corrosion behavior of substrates after ceramic coating is studied in 3.5% NaCl solution by potentiodynamic polarization and electrochemical impedance spectroscopy measurements. The Nyquist and the Bode plots obtained from the EIS data are fitted by appropriate equivalent circuits. The pore resistance, the charge transfer resistance, the coating capacitance and the double layer capacitance of the coatings are obtained from the equivalent circuit. Experimental results show an increase in corrosion resistance of Inconel after ceramic coating. Alumina coated Inconel showed higher corrosion resistance than silicon carbide coated Inconel. After the corrosion testing, the surface topography of the uncoated and the coated systems are examined by scanning electron microscopy.

  15. Method of joining ceramics

    Science.gov (United States)

    Henager, Jr., Charles H.; Brimhall, John L.

    2000-01-01

    According to the method of the present invention, joining a first bi-element carbide to a second bi-element carbide, has the steps of: (a) forming a bond agent containing a metal carbide and silicon; (b) placing the bond agent between the first and second bi-element carbides to form a pre-assembly; and (c) pressing and heating the pre-assembly in a non-oxidizing atmosphere to a temperature effective to induce a displacement reaction creating a metal silicon phase bonding the first and second bi-element carbides.

  16. Combustion Synthesis of h-BN-SiC Ceramic Composites

    Institute of Scientific and Technical Information of China (English)

    LI Hong-bo; ZHENG Yong-ting; ZHOU Li-juan; HAN Jie-cai

    2006-01-01

    The feasibility was demonstrated to fabricate h-BN-SiC ceramics through combustion synthesis of the mixture of boron carbide and silicon powders under 100 MPa nitrogen pressure. The mass fraction of BN and SiC in the combustion products were found to be 72 % and 28 % respectively. The thermodynamics of the synthesis reaction and the adiabatic combustion temperature were calculated on the theoretical ground. The bending strengths of the ceramics were measured to be 65.2 MPa at room temperature and 55 MPa at 1350 ℃. The phase composition and microstructure of the combustion products were identified by X-ray diffraction (XRD) and scanning electron microscopy (SEM).

  17. Kinetics and Mechanisms of Creep in Sintered Alpha Silicon Carbide and Niobium Carbide.

    Science.gov (United States)

    1985-09-18

    CARBIDE AND NIOBIUM CARBIDE Supported by 30 F (DMR-812-0804) and ARO (MIPR’s 43-48, 127-83, 141-84) U August, 1985 NCSU .LET tow A CL School of Engineering...SILICON CARBIDE AND NIOBIUM CARBIDE Supported by NSF (DMR-812-0804) and ARO (MIPR’s 43-48, 127-83, 141-84) August, 1985 L. U. 1’ ’’ b b MASTER COPY - FOR...and Mechanisms of Creep in Sintered May 1, 1982-June 15, 1985 Alpha Silicon Carbide and Niobium Carbide 6. PERFORMING ORG. REPORT NUMBER 7. AUTHOR(*) 11

  18. Stored energy in irradiated silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Snead, L.L.; Burchell, T.D. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    This report presents a short review of the phenomenon of Wigner stored energy release from irradiated graphite and discusses it in relation to neutron irradiation of silicon carbide. A single published work in the area of stored energy release in SiC is reviewed and the results are discussed. It appears from this previous work that because the combination of the comparatively high specific heat of SiC and distribution in activation energies for recombining defects, the stored energy release of SiC should only be a problem at temperatures lower than those considered for fusion devices. The conclusion of this preliminary review is that the stored energy release in SiC will not be sufficient to cause catastrophic heating in fusion reactor components, though further study would be desirable.

  19. Enhanced mechanical properties of nanocrystalline boron carbide by nanoporosity and interface phases.

    Science.gov (United States)

    Madhav Reddy, K; Guo, J J; Shinoda, Y; Fujita, T; Hirata, A; Singh, J P; McCauley, J W; Chen, M W

    2012-01-01

    Ceramics typically have very high hardness, but low toughness and plasticity. Besides intrinsic brittleness associated with rigid covalent or ionic bonds, porosity and interface phases are the foremost characteristics that lead to their failure at low stress levels in a brittle manner. Here we show that, in contrast to the conventional wisdom that these features are adverse factors in mechanical properties of ceramics, the compression strength, plasticity and toughness of nanocrystalline boron carbide can be noticeably improved by introducing nanoporosity and weak amorphous carbon at grain boundaries. Transmission electron microscopy reveals that the unusual nanosize effect arises from the deformation-induced elimination of nanoporosity mediated by grain boundary sliding with the assistance of the soft grain boundary phases. This study has important implications in developing high-performance ceramics with ultrahigh strength and enhanced plasticity and toughness.

  20. Strengthening of oxidation resistant materials for gas turbine applications. [treatment of silicon ceramics for increased flexural strength and impact resistance

    Science.gov (United States)

    Kirchner, H. P.

    1974-01-01

    Silicon nitride and silicon carbide ceramics were treated to form compressive surface layers. On the silicon carbide, quenching and thermal exposure treatments were used, and on the silicon nitride, quenching, carburizing, and a combination of quenching and carburizing were used. In some cases substantial improvements in impact resistance and/or flexural strength were observed. The presence of compressive surface stresses was demonstrated by slotted rod tests.

  1. Assessment of strength-limiting flaws in ceramic heat exchanger components INEL support: Fracture mechanics and nondestructive evaluation technology. Final report, June 1, 1986--May 31, 1993

    Energy Technology Data Exchange (ETDEWEB)

    Lloyd, W.R.; Reuter, W.G.

    1993-06-01

    An examination of a siliconized SiC material, CS101K, has been performed to determine if linear fracture mechanics concepts can be used to characterize and predict the behavior of this material. Phase II of this project showed that a value that appeared to represent the true fracture toughness could be measured using small specimens with a machined notch, if the notch root radius was less than 75 {mu}m. Methods to produce sharply cracked specimens were then investigated to verify this hypothesis. A new technique, called the {open_quotes}beam support{close_quotes} precracking method, was subsequently developed and used to make sharply cracked SE(B) specimens. Tests of these specimens showed a slightly rising R-curve-type of behavior, with elevated values of plane strain fracture toughness. Interference of the crack surfaces in the precrack wake was hypothesized as the most likely cause of these phenomena. Subsequent testing with various precrack lengths provided preliminary verification of the hypothesis. Test results show that, for fracture mechanics-based design and assessment, adequate values of fracture toughness can be obtained from EDM-notched specimens, instead of the more costly precracked specimens. These results imply that, for the Si-SiC material tested, caution is warranted when using any of the methods of assessing fracture toughness that use a sharp precrack. It is also reasoned that these results may generally be more applicable to the coarser-grained structural ceramics that exhibit a rougher fracture surface. Based on results of testing EDM-notched bend specimens in 1250{degrees}C air, no degradation of material properties were observed for exposures, under applied stress, up to 900 h. Instead, some increase in fracture toughness was measured for these conditions. These same tests indicated that the threshold stress intensity factor for stress corrosion cracking (static fatigue) in the hot air environment was the same as the fracture toughness.

  2. JPRS Report, Science & Technology, Japan, Fine Ceramics Industry Basic Issues Forum

    Science.gov (United States)

    2007-11-02

    substrate material, and phosphates for use as bioceramic materials; and such structural materials as zirconia, silicon 26 carbide, and silicon nitride. R&D...communications equipment, and for bioceramics materials in the medical equipment field. And while R&D has yet to get underway, it is hoped that fine ceramics...Lion Corporation Bioceramic dental crowns Ishihara Pharmaceuticals Aluminum titanate machinable

  3. Chemical, Electrical and Thermal Characterization of Nanoceramic Silicon Carbide

    Science.gov (United States)

    Martin, Hervie; Abunaemeh, Malek; Smith, Cydale; Muntele, Claudiu; Budak, Satilmish; Ila, Daryush

    2009-03-01

    Silicon carbide (SiC) is a lightweight high bandgap semiconductor material that can maintain dimensional and chemical stability in adverse environments and very high temperatures. These properties make it suitable for high temperature thermoelectric converters. At the Center for Irradiaton of Materials (CIM) we design, manufacture and fabricate nanoceramic SiC, and perform electrical, thermal and chemical characterization of the material using particle induced X-ray emission (PIXE), Rutherford backscattering spectroscopy (RBS), Seebeck coefficient, electrical conductivity, and thermal conductivity measurements to calculate its efficiency as a thermoelectric generator. We are looking to compare the electrical and thermal properties of SiC ceramics with some other materials used for the same purposes.

  4. New method for synthesis of metal carbides, nitrides and carbonitrides

    Energy Technology Data Exchange (ETDEWEB)

    Koc, R.; Folmer, J.S.; Kodambaka, S.K. [Southern Illinois Univ., Carbondale, IL (United States)] [and others

    1997-04-01

    The purpose of this work is to develop a novel synthesis method using a carbothermic reduction reaction of carbon coated precursors for producing high purity, submicron, non-agglomerated powders of metal carbide, metal nitride and metal boride systems. The authors also want to demonstrate the advantages of the process and provide information on the applicability of the process for synthesizing related advanced ceramic powders (e.g. SiC, WC, TiN, TiB{sub 2}, Si{sub 3}N{sub 4}). During the FY96 of the project, steps are taken to investigate the reaction mechanisms and phase evolution during the formation of TiC from carbon coated titania precursors and to produce submicron TiC powders with desired stoichiometries. Depending on the carbon content in the coated titania precursor, TiC powder was produced with different stoichiometries (different amount of oxygen and free carbon).

  5. Size-scaling of tensile failure stress in boron carbide

    Energy Technology Data Exchange (ETDEWEB)

    Wereszczak, Andrew A [ORNL; Kirkland, Timothy Philip [ORNL; Strong, Kevin T [ORNL; Jadaan, Osama M. [University of Wisconsin, Platteville; Thompson, G. A. [U.S. Army Dental and Trauma Research Detachment, Greak Lakes

    2010-01-01

    Weibull strength-size-scaling in a rotary-ground, hot-pressed boron carbide is described when strength test coupons sampled effective areas from the very small (~ 0.001 square millimeters) to the very large (~ 40,000 square millimeters). Equibiaxial flexure and Hertzian testing were used for the strength testing. Characteristic strengths for several different specimen geometries are analyzed as a function of effective area. Characteristic strength was found to substantially increase with decreased effective area, and exhibited a bilinear relationship. Machining damage limited strength as measured with equibiaxial flexure testing for effective areas greater than ~ 1 mm2 and microstructural-scale flaws limited strength for effective areas less than 0.1 mm2 for the Hertzian testing. The selections of a ceramic strength to account for ballistically-induced tile deflection and to account for expanding cavity modeling are considered in context with the measured strength-size-scaling.

  6. High Strength Silicon Carbide Foams and Their Deformation Behavior

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Silicon carbide (SiC) foams with a continuously connected open-cell structure were prepared and characterized for their mechanical performance. The apparent densities of SiC foams were controlled between about 0.4 and 1.3 g/cm3, with corresponding compressive strengths ranging from about 13 to 60 MPa and flexural strengths from about 8 to 30 MPa. Compressive testing of the SiC foams yielded stress-strain curves with only one linear-elastic region, which is different from those reported on ceramic foams in literature. This can possibly be attributed to the existence of filaments with fine, dense and high strength microstructures. The SiC and the filaments respond homogeneously to applied loading.

  7. Thermo-Mechanical Characterization of Silicon Carbide-Silicon Carbide Composites at Elevated Temperatures Using a Unique Combustion Facility

    Science.gov (United States)

    2009-09-10

    F THERMO-MECHANICAL CHARACTERIZATION OF SILICON CARBIDE - SILICON CARBIDE COMPOSITES AT ELEVATED...MECHANICAL CTERIZATION OF SILICON CARBIDE -SILIC BIDE COMPOSITES AT LEVATED TEMPER S USING A UNIQUE COMBUSTION FACILITY DISSERTATI N Ted T. Kim...THERMO-MECHANICAL CHARACTERIZATION OF SILICON CARBIDE - SILICON CARBIDE COMPOSITES AT ELEVATED TEMPERATURES USING A UNIQUE COMBUSTION FACILITY

  8. [Calcium carbide of different crystal formation synthesized by calcium carbide residue].

    Science.gov (United States)

    Lu, Zhong-yuan; Kang, Ming; Jiang, Cai-rong; Tu, Ming-jing

    2006-04-01

    To recycle calcium carbide residue effectively, calcium carbide of different crystal form, including global aragonite, calcite and acicular calcium carbide was synthesized. Both the influence of pretreatment in the purity of calcium carbide, and the influence of temperatures of carbonization reaction, release velocity of carbon dioxide in the apparition of calcium carbide of different crystal form were studied with DTA-TG and SEM. The result shows that calcium carbide residue can take place chemistry reaction with ammonia chlorinate straight. Under the condition that pH was above 7, the purity of calcium carbide was above 97%, and the whiteness was above 98. Once provided the different temperatures of carbonization reaction and the proper release velocity of carbon dioxide, global aragonite, calcite and acicular calcium carbide were obtained.

  9. Titanium Carbide and Silicon Carbide Thermal Conductivity under Heavy Ions Irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Cabrero, J.; Weisbecker, P.; Pailler, R. [LCTS, F-33600 Pessac (France); Cabrero, J.; Audubert, F. [CEA Cadarache, DEN 13108 Saint Paul Iez Durance (France); Kusiak, A. [TREFLE, Esplanade des Arts et Metiers 33405 Talence Cedex (France)

    2010-07-01

    SiC(f)/SiC ceramic matrix composites (CMC) are considered as structural materials in next generation fission nuclear reactors. However, thermal conductivity of SiC is reduced on the one hand at the highest temperatures, but also under irradiation. Titanium carbide, because of its peculiar thermal properties is an attractive material to be used as a matrix in a CMC to enhance the thermal conductivity of CMC under irradiation and at high temperature. In this study, we performed irradiation experiments on TiC, TiC{sub x}SiC{sub 1-x} and SiC samples, with heavy ions at room temperature (74 MeV Kr, fluence from 10{sup 13} to 10{sup 15} ions/cm{sup 2}). This energy results in an irradiated layer of about 7 {mu}m for TiC. Thermal conductivity of the irradiated layer is measured using IR radiometry as a function of fluence and composition. The structural evolution of the irradiated samples was investigated by Raman micro spectroscopy and transmission electron microscopy. (authors)

  10. Ceramic Technology Project semiannual progress report, April 1992--September 1992

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1993-07-01

    This project was developed to meet the ceramic technology requirements of the DOE Office of Transportation Systems` automotive technology programs. Significant progress in fabricating ceramic components for DOE, NASA, and DOE advanced heat engine programs show that operation of ceramic parts in high-temperature engines is feasible; however, addition research is needed in materials and processing, design, and data base and life prediction before industry will have a sufficient technology base for producing reliable cost-effective ceramic engine components commercially. A 5-yr project plan was developed, with focus on structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  11. Study of Gamma Ray Exposure Buildup Factor for Some Ceramics with Photon Energy, Penetration Depth and Chemical Composition

    Directory of Open Access Journals (Sweden)

    Tejbir Singh

    2013-01-01

    Full Text Available Gamma ray exposure buildup factor for some ceramics such as boron nitride (BN, magnesium diboride (MgB2, silicon carbide (SiC, titanium carbide (TiC and ferrite (Fe3O4 has been computed using five parametric geometric progression (G.P. fitting method in the energy range of 0.015 to 15.0 MeV, up to the penetration of 40 mean free path (mfp. The variation of exposure buildup factors for all the selected ceramics with incident photon energy, penetration depth, and chemical composition has been studied.

  12. Conduction mechanism in boron carbide

    Science.gov (United States)

    Wood, C.; Emin, D.

    1984-01-01

    Electrical conductivity, Seebeck-coefficient, and Hall-effect measurements have been made on single-phase boron carbides, B(1-x)C(x), in the compositional range from 0.1 to 0.2 X, and between room temperature and 1273 K. The results indicate that the predominant conduction mechanism is small-polaron hopping between carbon atoms at geometrically inequivalent sites.

  13. Silicium carbide-titanium carbide-compound materials: The influence of different production parameters on structure and mechanical properties. Siliciumcarbid-Titancarbid-Verbundwerkstoffe: Der Einfluss unterschiedlicher Herstellungsparameter auf Gefuege und mechanische Eigenschaften

    Energy Technology Data Exchange (ETDEWEB)

    Al-Robayie, J. (TU Berlin (Germany). Inst. fuer Nichtmetallische Werkstoffe); Hausner, H. (TU Berlin (Germany). Inst. fuer Nichtmetallische Werkstoffe)

    1993-03-01

    In order to improve brittle fracture behaviour of ceramic materials an tries to develop compound materials where a ceramic matrix may contain a second phase in the form of particles, whiskers or fibres. The mechanical characteristics thus obtained strongly depend on process engineering stages used during the production of this group of materials. This article describes results of studies obtained during developing TiC-particle reinforced silicium carbide materials. The influence of different process parameters on structure formation and thus mechanical properties is most important in this context. (orig./RHM)

  14. Wettability and Bonding between Ni and Ti(C, N) with Multiple Carbide Additions

    Institute of Scientific and Technical Information of China (English)

    Ning LIU; Minghai CHEN; Yudong XU; Jie ZHOU; Min SHI

    2005-01-01

    The wettability and bonding in Ni/Ti(C, N) systems with multiple carbide additions were studied by sessile drop technique and vacuum brazing technique, respectively. The phase characterizations of substrates and fracture surfaces were conducted by XRD. The microstructures at metal/ceramic interfaces and fracture surfaces were observed via SEM in back scattered mode and second electron mode, respectively. Furthermore, an X-ray energy-dispersive spectrometer (EDS) attached to SEM was used to study the elements diffusion in interfacial regions. The results reveal that diffusion and dissolution mechanism controlled reactive wetting takes place in the system in high temperature wetting. Results also show that the contact angles decrease with multiple carbide additions, and the effect of multiple carbide additions is stronger than that of single additions. The contact angle reaches the lowest value in the lowest TiC content case. The enhancement of the wettability is due to alloying procedure during high temperature wetting when metallic atoms diffuse into Ni phase, which decreases the interfacial energy of Ni/Ti(C, N) systems. The bonding results show that the interfacial bonding strength is higher than that of solid solutions, that makes most of the specimens fail in ceramics matrix.

  15. Methods for producing silicon carbide fibers

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E.; Griffith, George W.

    2016-03-01

    Methods of producing silicon carbide fibers. The method comprises reacting a continuous carbon fiber material and a silicon-containing gas in a reaction chamber at a temperature ranging from approximately 1500.degree. C. to approximately 2000.degree. C. A partial pressure of oxygen in the reaction chamber is maintained at less than approximately 1.01.times.10.sup.2 Pascal to produce continuous alpha silicon carbide fibers. Continuous alpha silicon carbide fibers and articles formed from the continuous alpha silicon carbide fibers are also disclosed.

  16. Silicon carbide fibers and articles including same

    Energy Technology Data Exchange (ETDEWEB)

    Garnier, John E; Griffith, George W

    2015-01-27

    Methods of producing silicon carbide fibers. The method comprises reacting a continuous carbon fiber material and a silicon-containing gas in a reaction chamber at a temperature ranging from approximately 1500.degree. C. to approximately 2000.degree. C. A partial pressure of oxygen in the reaction chamber is maintained at less than approximately 1.01.times.10.sup.2 Pascal to produce continuous alpha silicon carbide fibers. Continuous alpha silicon carbide fibers and articles formed from the continuous alpha silicon carbide fibers are also disclosed.

  17. The Effect of Excess Carbon on the Crystallographic, Microstructural, and Mechanical Properties of CVD Silicon Carbide Fibers

    Energy Technology Data Exchange (ETDEWEB)

    Marzik, J V; Croft, W J; Staples, R J; MoberlyChan, W J

    2006-12-05

    Silicon carbide (SiC) fibers made by chemical vapor deposition (CVD) are of interest for organic, ceramic, and metal matrix composite materials due their high strength, high elastic modulus, and retention of mechanical properties at elevated processing and operating temperatures. The properties of SCS-6{trademark} silicon carbide fibers, which are made by a commercial process and consist largely of stoichiometric SiC, were compared with an experimental carbon-rich CVD SiC fiber, to which excess carbon was added during the CVD process. The concentration, homogeneity, and distribution of carbon were measured using energy dispersive x-ray spectroscopy (SEM/EDS). The effect of excess carbon on the tensile strength, elastic modulus, and the crystallographic and microstructural properties of CVD silicon carbide fibers was investigated using tensile testing, x-ray diffraction, scanning electron microscopy (SEM), and transmission electron microscopy (TEM).

  18. Investigation of the Corrosion Behaviors of HVOF-Sprayed Carbide Cernet Coatings in Molten Al-Zn-Si Alloy Bath

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhen-hua; TAN Xing-hai; ZHANG Yue-gang; SUN Jia-shu

    2004-01-01

    In continuous hot-dip galvanization process the corrosion and chemical stability of the sink roll in the galvanizing bath are important problem which effects on the quality and productivity. In order to protect the sink roll the carbide cermet and/or ceramic coatings were deposited on the surface of the sink roll. The WC-, Cr3 C2-cermet coatings were deposited by high velocity oxygen fuel (HVOF) spray, respectively. The coating samples were immersed in molten Zn-alloy containing 50 wt % aluminum at 833 K for 24 hr and 144 hr, respectively. The inter-diffusion and inter-reaction of Zn, Al and elements in coating and corrosion behaviors of these coatings were investigated by XRD, SEM and EPMA etc. The corrosion mechanisms of the carbide cermet coatings and ceramic coatings in molten High Al-Zn-alloy were approached.

  19. Silicon Carbide Mounts for Fabry-Perot Interferometers

    Science.gov (United States)

    Lindemann, Scott

    2011-01-01

    Etalon mounts for tunable Fabry- Perot interferometers can now be fabricated from reaction-bonded silicon carbide structural components. These mounts are rigid, lightweight, and thermally stable. The fabrication of these mounts involves the exploitation of post-casting capabilities that (1) enable creation of monolithic structures having reduced (in comparison with prior such structures) degrees of material inhomogeneity and (2) reduce the need for fastening hardware and accommodations. Such silicon carbide mounts could be used to make lightweight Fabry-Perot interferometers or could be modified for use as general lightweight optical mounts. Heretofore, tunable Fabry-Perot interferometer structures, including mounting hardware, have been made from the low-thermal-expansion material Invar (a nickel/iron alloy) in order to obtain the thermal stability required for spectroscopic applications for which such interferometers are typically designed. However, the high mass density of Invar structures is disadvantageous in applications in which there are requirements to minimize mass. Silicon carbide etalon mounts have been incorporated into a tunable Fabry-Perot interferometer of a prior design that originally called for Invar structural components. The strength, thermal stability, and survivability of the interferometer as thus modified are similar to those of the interferometer as originally designed, but the mass of the modified interferometer is significantly less than the mass of the original version.

  20. Valence electronic structure of tantalum carbide and nitride

    Institute of Scientific and Technical Information of China (English)

    FAN; ChangZeng

    2007-01-01

    The valence electronic structures of tantalum carbide (TaC) and tantalum nitride (TaN) are studied by using the empirical electronic theory (EET). The results reveal that the bonds of these compounds have covalent, metallic and ionic characters. For a quantitative analysis of the relative strength of these components, their ionicities have been calculated by implanting the results of EET to the PVL model. It has been found that the ionicity of tantalum carbide is smaller than that of tantalum nitride. The EET results also reveal that the covalent electronic number of the strongest bond in the former is larger than that of the latter. All these suggest that the covalent bond of TaC is stronger than that of TaN, which coincides to that deduced from the first-principles method.……

  1. Valence electronic structure of tantalum carbide and nitride

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ The valence electronic structures of tantalum carbide (TaC) and tantalum nitride (TaN) are studied by using the empirical electronic theory (EET). The results reveal that the bonds of these compounds have covalent, metallic and ionic characters. For a quantitative analysis of the relative strength of these components, their ionicities have been calculated by implanting the results of EET to the PVL model. It has been found that the ionicity of tantalum carbide is smaller than that of tantalum nitride. The EET results also reveal that the covalent electronic number of the strongest bond in the former is larger than that of the latter. All these suggest that the covalent bond of TaC is stronger than that of TaN, which coincides to that deduced from the first-principles method.

  2. Challenges and Opportunities in Reactive Processing and Applications of Advanced Ceramic Materials

    Science.gov (United States)

    Singh, Mrityunjay

    2003-01-01

    Recently, there has been a great deal of interest in the research, development, and commercialization of innovative synthesis and processing technologies for advanced ceramics and composite materials. Reactive processing approaches have been actively considered due to their robustness, flexibility, and affordability. A wide variety of silicon carbide-based advanced ceramics and composites are currently being fabricated using the processing approaches involving reactive infiltration of liquid and gaseous species into engineered fibrous or microporous carbon performs. The microporous carbon performs have been fabricated using the temperature induced phase separation and pyrolysis of two phase organic (resin-pore former) mixtures and fiber reinforcement of carbon and ceramic particulate bodies. In addition, pyrolyzed native plant cellulose tissues also provide unique carbon templates for manufacturing of non-oxide and oxide ceramics. In spite of great interest in this technology due to their affordability and robustness, there is a lack of scientific basis for process understanding and many technical challenges still remain. The influence of perform properties and other parameters on the resulting microstructure and properties of final material is not well understood. In this presentation, mechanism of silicon-carbon reaction in various systems and the effect of perform microstructure on the mechanical properties of advanced silicon carbide based materials will be discussed. Various examples of applications of reactively processed advanced silicon carbide ceramics and composite materials will be presented.

  3. Technology Research of Ultrafine Grinding Boron Carbide%碳化硼超细粉碎工艺研究

    Institute of Scientific and Technical Information of China (English)

    王圈库; 焦永峰

    2013-01-01

    碳化硼(B4C)是重要的超硬材料,B4C陶瓷是高性能的工程陶瓷材料,采用亚微米级超细粉体原料是制备碳化硼陶瓷良好性能的关键.本文采用砂磨工艺制备亚微米B4C超细粉体,对砂磨工艺的球料比、料水比和分散剂用量等工艺参数进行了考察,成功制备得到中位粒径D50小于0.6μm的碳化硼超细粉体,并用以制备得到了高致密度无压烧结碳化硼陶瓷.%Boron carbide (B4C) is an important super hard materials,and B4C ceramics is one kind of high performance engineering ceramics.Sub-micron B4C powder is the key to ensure good performance for ceramic materials.In this paper,sub-micron boron carbide powder was fabricated by attrition milling process,and the ball-feed ratio,feed-water ratio and the amount of dispersant were investigated.The boron carbide powder which grain size D50 is less than 0.6 μ m was prepared successful,and then high density pressure less sintering boron carbide ceramic was prepared.

  4. Ceramic Technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1990-08-01

    The Ceramic Technology For Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DOD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic hearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  5. Formation and corrosion of a 410 SS/ceramic composite

    Energy Technology Data Exchange (ETDEWEB)

    Chen, X.; Ebert, W. L.; Indacochea, J. E.

    2016-11-01

    This study evaluates the possible use of alloy/ceramic composite waste forms to immobilize metallic and oxide waste streams generated during the electrochemical reprocessing of spent reactor fuel in a single waste form. A representative composite material AOC410 was made to evaluate the microstructure and corrosion behavior at alloy/ceramic interfaces by reacting 410 stainless steel with Zr, Mo, and a mixture of lanthanide oxides. Essentially all of the Zr reacted with lanthanide oxides to form lanthanide zirconate, which combined with the remaining lanthanide oxides to form a porous ceramic network encapsulated by alloy as a composite puck. Excess alloy formed a metal bead on top of the composite. The alloys in the composite and bead were both mixture of martensite grains and ferrite grains with carbide precipitates. FeCrMo intermetallic phases also precipitated in the ferrite grains in the composite part. Ferrite surrounding carbides was sensitized and the least corrosion resistant in electrochemical corrosion tests conducted in an acidic brine electrolyte; ferrite neighboring martensite grains and intermetallics corroded galvanically. The lanthanide oxide domains dissolved chemically, but lanthanide zirconate domains did not dissolve. The presence of oxide phases did not affect corrosion of the neighboring alloy phases. These results suggest the longterm corrosion of a composite waste form can be evaluated by using separate material degradation models for the alloy and ceramic phases.

  6. Formation and corrosion of a 410 SS/ceramic composite

    Science.gov (United States)

    Chen, X.; Ebert, W. L.; Indacochea, J. E.

    2016-11-01

    This study addressed the possible use of alloy/ceramic composite waste forms to immobilize metallic and oxide waste streams generated during the electrochemical reprocessing of spent reactor fuel using a single waste form. A representative composite material was made to evaluate the microstructure and corrosion behavior at alloy/ceramic interfaces by reacting 410 stainless steel with Zr, Mo, and a mixture of lanthanide oxides. Essentially all of the available Zr reacted with lanthanide oxides to generate lanthanide zirconates, which combined with the unreacted lanthanide oxides to form a porous ceramic network that filled with alloy to produce a composite puck. Alloy present in excess of the pore volume of the ceramic generated a metal bead on top of the puck. The alloys in the composite and forming the bead were both mixtures of martensite grains and ferrite grains bearing carbide precipitates; FeCrMo intermetallic phases also precipitated at ferrite grain boundaries within the composite puck. Micrometer-thick regions of ferrite surrounding the carbides were sensitized and corroded preferentially in electrochemical tests. The lanthanide oxides dissolved chemically, but the lanthanide zirconates did not dissolve and are suitable host phases. The presence of oxide phases did not affect corrosion of the neighboring alloy phases.

  7. Tribology of carbide derived carbon films synthesized on tungsten carbide

    Science.gov (United States)

    Tlustochowicz, Marcin

    Tribologically advantageous films of carbide derived carbon (CDC) have been successfully synthesized on binderless tungsten carbide manufactured using the plasma pressure compaction (P2CRTM) technology. In order to produce the CDC films, tungsten carbide samples were reacted with chlorine containing gas mixtures at temperatures ranging from 800°C to 1000°C in a sealed tube furnace. Some of the treated samples were later dechlorinated by an 800°C hydrogenation treatment. Detailed mechanical and structural characterizations of the CDC films and sliding contact surfaces were done using a series of analytical techniques and their results were correlated with the friction and wear behavior of the CDC films in various tribosystems, including CDC-steel, CDC-WC, CDC-Si3N4 and CDC-CDC. Optimum synthesis and treatment conditions were determined for use in two specific environments: moderately humid air and dry nitrogen. It was found that CDC films first synthesized at 1000°C and then hydrogen post-treated at 800°C performed best in air with friction coefficient values as low as 0.11. However, for dry nitrogen applications, no dechlorination was necessary and both hydrogenated and as-synthesized CDC films exhibited friction coefficients of approximately 0.03. A model of tribological behavior of CDC has been proposed that takes into consideration the tribo-oxidation of counterface material, the capillary forces from adsorbed water vapor, the carbon-based tribofilm formation, and the lubrication effect of both chlorine and hydrogen.

  8. Development of Advanced Ceramic Manufacturing Technology

    Energy Technology Data Exchange (ETDEWEB)

    Pujari, V.K.

    2001-04-05

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration. A high-power diesel engine valve for the DDC Series 149 engine was chosen as the demonstration part for this program. This was determined to be an ideal component type to demonstrate cost-effective process enhancements, the beneficial impact of advanced ceramics on transportation systems, and near-term commercialization potential. The baseline valve material was NAC's NT451 SiAION. It was replaced, later in the program, by an alternate silicon nitride composition (NT551), which utilized a lower cost raw material and a simplified powder-processing approach. The material specifications were defined based on DDC's engine requirements, and the initial and final component design tasks were completed.

  9. Nanostructured Multilayer Composite Coatings on Ceramic Cutting Tools for Finishing Treatment of High-Hardness Quenched Steels

    Science.gov (United States)

    Vereshchaka, A. A.; Batako, A. D.; Sotova, E. S.; Vereshchaka, A. S.

    2016-01-01

    The functional role of nanostructured multilayer composite coatings (NMCC) deposited on the operating surfaces of replaceable faceted cutting inserts (CI) from cutting ceramics based on aluminum oxides with additives of titanium carbides is studied. It is shown that the developed NMCC not only raise substantially the endurance of the ceramic tools under high-speed dry treatment of quenched steels but also improve the quality and accuracy of processing of the parts and the ecological parameters of the cutting process.

  10. Structural changes induced by heavy ion irradiation in titanium silicon carbide

    Science.gov (United States)

    Nappé, J. C.; Monnet, I.; Grosseau, Ph.; Audubert, F.; Guilhot, B.; Beauvy, M.; Benabdesselam, M.; Thomé, L.

    2011-02-01

    Carbide-type ceramics, which have remarkable thermomechanical properties, are sensed to manufacture the fuel cladding of Generation IV reactors that should work at high temperature. The MAX phases, and more particularly titanium silicon carbide, are distinguished from other materials by their ability to have some plasticity, even at room temperature. For this study, polycrystalline Ti 3SiC 2 was irradiated with ions of different energies, which allow to discriminate the effect of both electronic and nuclear interactions. After characterization by low-incidence X-ray diffraction and cross-sectional transmission electron microscopy, it appears that Ti 3SiC 2 is not sensitive to electronic excitations while nuclear shocks damage its structure. The results show the creation of many defects and disorder in the structure, an expansion of the hexagonal close-packed lattice along the c axis, and an increase in the microstrain yield.

  11. Study on Microstructures and Properties of Porous TiC Ceramics Fabricated by Powder Metallurgy

    Science.gov (United States)

    Ma, Yana; Bao, Chonggao; Han, Longhao; Chen, Jie

    2017-01-01

    Powder metallurgy process was used to fabricate porous titanium carbide (TiC) ceramics, in which TiC powders were taken as the raw materials, nickel was used as the metallic binder and urea was the space-holder. Microstructure, composition and phase of porous TiC ceramics were characterized by scanning electron microscopy (SEM) and x-ray diffraction (XRD). Flexure strength of the porous TiC ceramics was tested by a three-point bending method. The results show that macropores and micropores coexist in the prepared porous TiC ceramics. Moreover, the pore number, size and distribution in porous TiC ceramics can be controlled on demand. Particularly, the factors such as the number or size of space-holder, compacting pressure and Ni content have significant effect on the porosity and flexure strength.

  12. Thermal analysis study of polymer-to-ceramic conversion of organosilicon precursors

    Directory of Open Access Journals (Sweden)

    Galusek D.

    2008-01-01

    Full Text Available The organosilicon precursors attract significant attention as substances, which upon heating in inert or reactive atmosphere convert directly to oxide or non-oxide ceramics, like nitrides, carbides, carbonitrides, boroncarbonitrides, oxycarbides, alons, etc. In characterisation, and in study of conversion of these polymers to ceramics thermal analysis plays an important role. The degree of cross-linking of the polymer vital for achievement of high ceramic yield is estimated with the use of thermal mechanical analysis (TMA. Decomposition of polymers and their conversion to ceramics is studied by the combination of differential thermal analysis (DTA, differential scanning calorimetry (DSC thermogravimetry(TG, and mass spectrometry (MS. The use of these methods in study of the polymer-to-ceramic conversion is illustrated by case studies of a commercially available poly(allylcarbosilane as the precursor of SiC, and a poly(hydridomethylsilazane as the precursor of SiCN.

  13. Ligand sphere conversions in terminal carbide complexes

    DEFF Research Database (Denmark)

    Morsing, Thorbjørn Juul; Reinholdt, Anders; Sauer, Stephan P. A.

    2016-01-01

    Metathesis is introduced as a preparative route to terminal carbide complexes. The chloride ligands of the terminal carbide complex [RuC(Cl)2(PCy3)2] (RuC) can be exchanged, paving the way for a systematic variation of the ligand sphere. A series of substituted complexes, including the first exam...

  14. Boron carbide whiskers produced by vapor deposition

    Science.gov (United States)

    1965-01-01

    Boron carbide whiskers have an excellent combination of properties for use as a reinforcement material. They are produced by vaporizing boron carbide powder and condensing the vapors on a substrate. Certain catalysts promote the growth rate and size of the whiskers.

  15. Titanium Carbide Bipolar Plate for Electrochemical Devices

    Energy Technology Data Exchange (ETDEWEB)

    LaConti, Anthony B.; Griffith, Arthur E.; Cropley, Cecelia C.; Kosek, John A.

    1998-05-08

    Titanium carbide comprises a corrosion resistant, electrically conductive, non-porous bipolar plate for use in an electrochemical device. The process involves blending titanium carbide powder with a suitable binder material, and molding the mixture, at an elevated temperature and pressure.

  16. Hydroxide catalysis bonding of silicon carbide

    NARCIS (Netherlands)

    Veggel, A.A. van; Ende, D.A. van den; Bogenstahl, J.; Rowan, S.; Cunningham, W.; Gubbels, G.H.M.; Nijmeijer, H.

    2008-01-01

    For bonding silicon carbide optics, which require extreme stability, hydroxide catalysis bonding is considered [Rowan, S., Hough, J. and Elliffe, E., Silicon carbide bonding. UK Patent 040 7953.9, 2004. Please contact Mr. D. Whiteford for further information: D.Whiteford@admin.gla.ac.uk]. This techn

  17. Strain rate sensitivity of the tensile strength of two silicon carbides: experimental evidence and micromechanical modelling

    Science.gov (United States)

    Zinszner, Jean-Luc; Erzar, Benjamin; Forquin, Pascal

    2017-01-01

    Ceramic materials are commonly used to design multi-layer armour systems thanks to their favourable physical and mechanical properties. However, during an impact event, fragmentation of the ceramic plate inevitably occurs due to its inherent brittleness under tensile loading. Consequently, an accurate model of the fragmentation process is necessary in order to achieve an optimum design for a desired armour configuration. In this work, shockless spalling tests have been performed on two silicon carbide grades at strain rates ranging from 103 to 104 s-1 using a high-pulsed power generator. These spalling tests characterize the tensile strength strain rate sensitivity of each ceramic grade. The microstructural properties of the ceramics appear to play an important role on the strain rate sensitivity and on the dynamic tensile strength. Moreover, this experimental configuration allows for recovering damaged, but unbroken specimens, giving unique insight on the fragmentation process initiated in the ceramics. All the collected data have been compared with corresponding results of numerical simulations performed using the Denoual-Forquin-Hild anisotropic damage model. Good agreement is observed between numerical simulations and experimental data in terms of free surface velocity, size and location of the damaged zones along with crack density in these damaged zones. This article is part of the themed issue 'Experimental testing and modelling of brittle materials at high strain rates'.

  18. Preparation and Easy-Cleaning Property of Rare Earth Composite Ceramic

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Rare earth and far-infrared mineral composite materials were added to ceramic glazes to prepare easy-cleaning ceramic. The morphology of easy-cleaning ceramic was observed by SEM. The influence of easy-cleaning ceramic on water surface tension and contact angles of water were investigated. Through calculation of ceramic surface free energy and observation of oil drop on ceramic surface in water, the easy-cleaning mechanism of rare earth composite ceramic was studied. It is found that the rare earth composite ceramic can make water surface tension decrease. The surface free energy and the polar component of rare earth composite ceramic are increased. The rare earth composite ceramics have the easy-cleaning property.

  19. Hybrid Ceramic Matrix Fibrous Composites: an Overview

    Energy Technology Data Exchange (ETDEWEB)

    Naslain, R, E-mail: naslain@lcts.u-bordeaux1.fr [University of Bordeaux 3, Allee de La Boetie, 33600 Pessac (France)

    2011-10-29

    Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.

  20. Electro Conductive Alumina Nanocomposites From Different Alumina-Carbides Mixtures

    Directory of Open Access Journals (Sweden)

    Díaz Luis A.

    2016-01-01

    SiC whiskers reinforced electrically conductive ceramic compositions provide a fully dense material with optimal mechanical properties. The capability of electro-discharge machining obtains good surface quality, chip-free edges, dimensional accuracy and complex shapes. The fracture toughness is improved two to three fold over individual ceramic components. Strength and hardness is also increased. Some composites were tested as a cutting tool to machine IN-718 nickel-base superalloy industrial laminating cylinders. The composites were formed and electro-discharge machined to a standard size cutting insert.

  1. Photoacoustic microscopy of ceramic turbine blades

    Science.gov (United States)

    Khandelwal, P. K.; Kinnick, R. R.; Heitman, P. W.

    1985-01-01

    Scanning photoacoustic microscopy (SPAM) is evaluated as a nondestructive technique for the detection of both surface and subsurface flaws in polycrystalline ceramics, such as those currently under consideration for the high temperature components of small vehicular and industrial gas turbine engines; the fracture strength of these brittle materials is controlled by small, 25-200 micron flaws. Attention is given to the correlation of SPAM-detected flaws with actual, fracture-controlling flaws in ceramic turbine blades.

  2. Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

    Science.gov (United States)

    Halbig, Michael Charles; Singh, Mrityunjay

    2015-01-01

    Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

  3. In Situ Synthesis of Uranium Carbide and its High Temperature Cubic Phase

    Energy Technology Data Exchange (ETDEWEB)

    Reiche, Helmut Matthias [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Vogel, Sven C. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-03-25

    New in situ data for the U-C system are presented, with the goal of improving knowledge of the phase diagram to enable production of new ceramic fuels. The none quenchable, cubic, δ-phase, which in turn is fundamental to computational methods, was identified. Rich datasets of the formation synthesis of uranium carbide yield kinetics data which allow the benchmarking of modeling, thermodynamic parameters etc. The order-disorder transition (carbon sublattice melting) was observed due to equal sensitivity of neutrons to both elements. This dynamic has not been accurately described in some recent simulation-based publications.

  4. Rf-plasma synthesis of nanosize silicon carbide and nitride. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Buss, R.J.

    1997-02-01

    A pulsed rf plasma technique is capable of generating ceramic particles of 10 manometer dimension. Experiments using silane/ammonia and trimethylchlorosilane/hydrogen gas mixtures show that both silicon nitride and silicon carbide powders can be synthesized with control of the average particle diameter from 7 to 200 nm. Large size dispersion and much agglomeration appear characteristic of the method, in contrast to results reported by another research group. The as produced powders have a high hydrogen content and are air and moisture sensitive. Post-plasma treatment in a controlled atmosphere at elevated temperature (800{degrees}C) eliminates the hydrogen and stabilizes the powder with respect to oxidation or hydrolysis.

  5. Precipitating Mechanism of Carbide in Cold-Welding Surfacing Metals

    Institute of Scientific and Technical Information of China (English)

    Yuanbin ZHANG; Dengyi REN

    2004-01-01

    Carbides in a series of cold-welding weld metals were studied by means of SEM, TEM and EPMA, and the forming mechanism of carbide was proposed according to their distribution and morphology. Due to their different carbide-forming tendency, Nb and Ti could combine with C to form particulate carbide in liquid weld metal and depleted the carbon content in matrix, while V induced the carbide precipitated along grain boundary. But too much Nb or Ti alone resulted in coarse carbide and poor strengthened matrix. When suitable amount of Nb, Ti and V coexisted in weld metal, both uniformly distributed particulate carbide and well strengthened matrix could be achieved. It was proposed that the carbide nucleated on the oxide which dispersed in liquid weld metal, and then grew into multi-layer complex carbide particles by epitaxial growth. At different sites, carbide particles may present as different morphologies.

  6. Hydrothermal synthesis of xonotlite from carbide slag

    Institute of Scientific and Technical Information of China (English)

    Jianxin Cao; Fei Liu; Qian Lin; Yu Zhang

    2008-01-01

    Carbide slag was used as the calcareous materials for the first time to prepare xonotlite via dynamic hydrothermal synthesis.The effects of influential factors including different calcination temperatures,pretreatment methods of the carbide slag and process param-eters of hydrothermal synthesis on the microstructure and morphology of xonotlite were explored using XRD and SEM techniques.The results indicate that the carbide slag after proper calcination could be used to prepare pure xonotlite;and different calcination tern-peratures have little effect on the crystallinity of synthesized xonotlitc,but have great impact on the morphology of secondary particles.The different pretreatment methods of the carbide slag pose great impact on the crystallinity and morphology of secondary particles of xonotlite.Xonotlite was also synthesized from pure CaO under the salne experimental conditions as that prepared from calcined carbide slag for comparison.Little amount of impurities in carbide slag has no effect on the mechanism of hydrothermal synthesizing xonotlite from carbide slag.

  7. Did we push dental ceramics too far? A brief history of ceramic dental implants.

    Science.gov (United States)

    Haubenreich, James E; Robinson, Fonda G; West, Karen P; Frazer, Robert Q

    2005-01-01

    Humankind has developed and used ceramics throughout history. It currently has widespread industrial applications. Dental ceramics are used for fabricating highly esthetic prosthetic denture teeth, crowns, and inlays. However, ceramic's biocompatibility and compressive strength are offset by its hardness and brittleness. Nonetheless, a single crystal sapphire aluminum oxide endosseous implant was developed in 1972 as an alternative to metal. It was more esthetic than its metallic counterparts and was eventually produced in a variety of shapes and sizes. Clinical studies demonstrated its excellent soft and hard tissue biocompatibility, yet the range of problems included fractures during surgery, fractures after loading, mobility, infection, pain, bone loss, and lack of osseointegration. Ultimately, single crystal sapphire implants fell into irredeemable disfavor because of its poor impact strength, and dentists and surgeons eventually turned to other implant materials. However, bioactive ceramic coatings on metal implants have kept ceramics as a key component in dental implantology.

  8. Dimensional analysis and extended hydrodynamic theory applied to long-rod penetration of ceramics

    Directory of Open Access Journals (Sweden)

    J.D. Clayton

    2016-08-01

    Full Text Available Principles of dimensional analysis are applied in a new interpretation of penetration of ceramic targets subjected to hypervelocity impact. The analysis results in a power series representation – in terms of inverse velocity – of normalized depth of penetration that reduces to the hydrodynamic solution at high impact velocities. Specifically considered are test data from four literature sources involving penetration of confined thick ceramic targets by tungsten long rod projectiles. The ceramics are AD-995 alumina, aluminum nitride, silicon carbide, and boron carbide. Test data can be accurately represented by the linear form of the power series, whereby the same value of a single fitting parameter applies remarkably well for all four ceramics. Comparison of the present model with others in the literature (e.g., Tate's theory demonstrates a target resistance stress that depends on impact velocity, linearly in the limiting case. Comparison of the present analysis with recent research involving penetration of thin ceramic tiles at lower typical impact velocities confirms the importance of target properties related to fracture and shear strength at the Hugoniot Elastic Limit (HEL only in the latter. In contrast, in the former (i.e., hypervelocity and thick target experiments, the current analysis demonstrates dominant dependence of penetration depth only by target mass density. Such comparisons suggest transitions from microstructure-controlled to density-controlled penetration resistance with increasing impact velocity and ceramic target thickness.

  9. Formation of nanoscale titanium carbides in ferrite: an atomic study

    Science.gov (United States)

    Lv, Yanan; Hodgson, Peter; Kong, Lingxue; Gao, Weimin

    2016-03-01

    The formation and evolution of nanoscale titanium carbide in ferrite during the early isothermal annealing process were investigated via molecular dynamics simulation. The atomic interactions of titanium and carbon atoms during the initial formation process explained the atoms aggregation and carbides formation. It was found that the aggregation and dissociation of titanium carbide occurred simultaneously, and the composition of carbide clusters varied in a wide range. A mechanism for the formation of titanium carbide clusters in ferrite was disclosed.

  10. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  11. Ceramic Matrix Composites .

    Directory of Open Access Journals (Sweden)

    J. Mukerji

    1993-10-01

    Full Text Available The present state of the knowledge of ceramic-matrix composites have been reviewed. The fracture toughness of present structural ceramics are not enough to permit design of high performance machines with ceramic parts. They also fail by catastrophic brittle fracture. It is generally believed that further improvement of fracture toughness is only possible by making composites of ceramics with ceramic fibre, particulate or platelets. Only ceramic-matrix composites capable of working above 1000 degree centigrade has been dealt with keeping reinforced plastics and metal-reinforced ceramics outside the purview. The author has discussed the basic mechanisms of toughening and fabrication of composites and the difficulties involved. Properties of available fibres and whiskers have been given. The best results obtained so far have been indicated. The limitations of improvement in properties of ceramic-matrix composites have been discussed.

  12. New high boron content polyborane precursors to advanced ceramic materials: New syntheses, new applications

    Science.gov (United States)

    Guron, Marta

    There is a need for new synthetic routes to high boron content materials for applications as polymeric precursors to ceramics, as well as in neutron shielding and potential medical applications. To this end, new ruthenium-catalyzed olefin metathesis routes have been devised to form new complex polyboranes and polymeric species. Metathesis of di-alkenyl substituted o-carboranes allowed the synthesis of ring-closed products fused to the carborane cage, many of which are new compounds and one that offers a superior synthetic method to one previously published. Acyclic diene metathesis of di-alkenyl substituted m-carboranes resulted in the formation of new main-chain carborane-containing polymers of modest molecular weights. Due to their extremely low char yields, and in order to explore other metathesis routes, ring opening metathesis polymerization (ROMP) was used to generate the first examples of poly(norbornenyl- o-carboranes). Monomer synthesis was achieved via a two-step process, incorporating Ti-catalyzed hydroboration to make 6-(5-norbornenyl)-decaborane, followed by alkyne insertion in ionic liquid media to achieve 1,2-R2 -3-norbornenyl o-carborane species. The monomers were then polymerized using ROMP to afford several examples of poly(norbornenyl- o-carboranes) with relatively high molecular weights. One such polymer, [1-Ph, 3-(=CH2-C5H7-CH2=)-1,2-C 2B10H10]n, had a char yield very close to the theoretical char yield of 44%. Upon random copolymerization with poly(6-(5-norbornenyl) decaborane), char yields significantly increased to 80%, but this number was well above the theoretical value implicating the formation of a boron-carbide/carbon ceramic. Finally, applications of polyboranes were explored via polymer blends toward the synthesis of ceramic composites and the use of polymer precursors as reagents for potential ultra high temperature ceramic applications. Upon pyrolysis, polymer blends of poly(6-(5-norbornenyl)-decaborane) and poly

  13. Characterization of Nanometric-Sized Carbides Formed During Tempering of Carbide-Steel Cermets

    OpenAIRE

    Matus K.; Pawlyta M.; Matula G.; Gołombek K.

    2016-01-01

    The aim of this article of this paper is to present issues related to characterization of nanometric-sized carbides, nitrides and/or carbonitrides formed during tempering of carbide-steel cermets. Closer examination of those materials is important because of hardness growth of carbide-steel cermet after tempering. The results obtained during research show that the upswing of hardness is significantly higher than for high-speed steels. Another interesting fact is the displacement of secondary ...

  14. Ceramic art in sculpture

    OpenAIRE

    Rokavec, Eva

    2014-01-01

    Diploma seminar speaks of ceramics as a field of artistic expression and not just as pottery craft. I presented short overview of developing ceramic sculpture and its changing role. Clay inspires design and touch more than other sculpture media. It starts as early as in prehistory. Although it sometimes seems that was sculptural ceramics neglected in art history overview, it was not so in actual praxis. There is a rich tradition of ceramics in the East and also in Europe during the renaissanc...

  15. Development of advanced pump impeller fabrication technology using direct nano- ceramic dispersion casting for long time erosion durability

    Energy Technology Data Exchange (ETDEWEB)

    Rhee, Chang Kyu; Lee, Min Ku; Park, Jin Ju [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)] (and others)

    2008-09-15

    Many components of pump impeller of nuclear power plants is generally made of stainless steel and Al-bronze with superior corrosion resistance to sea water. However, they should be replaced by one- to five-year period because of material damage by a very big cavitation impact load, even though their designed durability is twenty years. Especially, in case of Young-Gwang nuclear power plant located at the west sea, damage of components of pump impeller is so critical due to the additional damage by solid particle erosion and hence their replacement period is very short as several months compared to other nuclear power plants. In addition, it is very difficult to maintain and repair the components of pump impeller since there is no database on the exact durability and damage mechanism. Therefore, in this study, fabrication technology of new advanced materials modified by dispersion of nano-carbide and -oxide ceramics into the matrix is developed first. Secondly, technology to estimate the dynamic damage by solid particle erosion is established and hence applied to the prediction of the service life of the components of pump impeller.

  16. Radiation Effects in Nuclear Ceramics

    Directory of Open Access Journals (Sweden)

    L. Thomé

    2012-01-01

    Full Text Available Due to outstanding physicochemical properties, ceramics are key engineering materials in many industrial domains. The evaluation of the damage created in ceramics employed in radiative media is a challenging problem for electronic, space, and nuclear industries. In this latter field, ceramics can be used as immobilization forms for radioactive wastes, inert fuel matrices for actinide transmutation, cladding materials for gas-cooled fission reactors, and structural components for fusion reactors. Information on the radiation stability of nuclear materials may be obtained by simulating the different types of interactions involved during the slowing down of energetic particles with ion beams delivered by various types of accelerators. This paper presents a review of the radiation effects occurring in nuclear ceramics, with an emphasis on recent results concerning the damage accumulation processes. Energetic ions in the KeV-GeV range are used to explore the nuclear collision (at low energy and electronic excitation (at high energy regimes. The recovery by electronic excitation of the damage created by ballistic collisions (SHIBIEC process is also addressed.

  17. Casimir force measurements from silicon carbide surfaces

    Science.gov (United States)

    Sedighi, M.; Svetovoy, V. B.; Palasantzas, G.

    2016-02-01

    Using an atomic force microscope we performed measurements of the Casimir force between a gold- coated (Au) microsphere and doped silicon carbide (SiC) samples. The last of these is a promising material for devices operating under severe environments. The roughness of the interacting surfaces was measured to obtain information for the minimum separation distance upon contact. Ellipsometry data for both systems were used to extract optical properties needed for the calculation of the Casimir force via the Lifshitz theory and for comparison to the experiment. Special attention is devoted to the separation of the electrostatic contribution to the measured total force. Our measurements demonstrate large contact potential V0(≈0.67 V ) , and a relatively small density of charges trapped in SiC. Knowledge of both Casimir and electrostatic forces between interacting materials is not only important from the fundamental point of view, but also for device applications involving actuating components at separations of less than 200 nm where surface forces play dominant role.

  18. Synthesis of Silicon Nitride and Silicon Carbide Nanocomposites through High Energy Milling of Waste Silica Fume for Structural Applications

    Science.gov (United States)

    Suri, Jyothi

    Nanocomposites have been widely used in a multitude of applications in electronics and structural components because of their improved mechanical, electrical, and magnetic properties. Silicon nitride/Silicon carbide (Si 3N4/SiC) nanocomposites have been studied intensively for low and high temperature structural applications, such as turbine and automobile engine components, ball bearings, turbochargers, as well as energy applications due to their superior wear resistance, high temperature strength, high oxidation resistance and good creep resistance. Silica fume is the waste material produced during the manufacture of silicon and ferro-silicon alloys, and contains 94 to 97 wt.% SiO2. In the present dissertation, the feasibility of using waste silica fume as the raw material was investigated to synthesize (I) advanced nanocomposites of Si3N4/SiC, and (2) porous silicon carbide (SiC) for membrane applications. The processing approach used to convert the waste material to advanced ceramic materials was based on a novel process called, integrated mechanical and thermal activation process (IMTA) process. In the first part of the dissertation, the effect of parameters such as carbothermic nitridation and reduction temperature and the graphite concentration in the starting silica fume plus graphite mixture, were explored to synthesize nanocomposite powders with tailored amounts of Si3N4 and SiC phases. An effective way to synthesize carbon-free Si3N 4/SiC composite powders was studied to provide a clear pathway and fundamental understanding of the reaction mechanisms. Si3N4/SiC nanocomposite powders were then sintered using two different approaches, based on liquid phase sintering and spark plasma sintering processes, with Al 2O3 and Y2O3 as the sintering aids. The nanocomposites were investigated for their densification behavior, microstructure, and mechanical properties. Si3N4/SiC nanocomposites thus obtained were found to possess superior mechanical properties at much

  19. Ceramic to metal seal

    Energy Technology Data Exchange (ETDEWEB)

    Snow, Gary S. (Albuquerque, NM); Wilcox, Paul D. (Albuquerque, NM)

    1976-01-01

    Providing a high strength, hermetic ceramic to metal seal by essentially heating a wire-like metal gasket and a ceramic member, which have been chemically cleaned, while simultaneously deforming from about 50 to 95 percent the metal gasket against the ceramic member at a temperature of about 30 to 75 percent of the melting temperature of the metal gasket.

  20. Fracture toughness of advanced alumina ceramics and alumina matrix composites used for cutting tool edges

    Directory of Open Access Journals (Sweden)

    M. Szutkowska

    2012-10-01

    Full Text Available Purpose: Specific characteristics in fracture toughness measurements of advanced alumina ceramics and alumina matrix composites with particular reference to α-Al2O3, Al2O3-ZrO2, Al2O3-ZrO2-TiC and Al2O3-Ti(C,N has been presented.Design/methodology/approach: The present study reports fracture toughness obtained by means of the conventional method and direct measurements of the Vickers crack length (DCM method of selected tool ceramics based on alumina: pure alumina, alumina-zirconia composite with unstabilized and stabilized zirconia, alumina–zirconia composite with addition of TiC and alumina–nitride-carbide titanium composite with 2wt% of zirconia. Specimens were prepared from submicro-scale trade powders. Vicker’s hardness (HV1, fracture toughness (KIC at room temperature, the indentation fracture toughness, Young’s modulus and apparent density were also evaluated. The microstructure was observed by means of scanning electron microscopy (SEM.Findings: The lowest value of KIC is revealed by pure alumina ceramics. The addition of (10 wt% unstabilized zirconia to alumina or a small amount (5 wt% of TiC to alumina–zirconia composite improve fracture toughness of these ceramics in comparison to alumina ceramics. Alumina ceramics and alumina-zirconia ceramics reveal the pronounced character of R-curve because of an increasing dependence on crack growth resistance with crack extension as opposed to the titanium carbide-nitride reinforced composite based on alumina. R-curve has not been observed for this composite.Practical implications: The results show the method of fracture toughness improvement of alumina tool ceramics.Originality/value: Taking into account the values of fracture toughness a rational use of existing ceramic tools should be expected.

  1. Carbothermal synthesis of silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Janney, M.A.; Wei, G.C.; Kennedy, C.R.; Harris, L.A.

    1985-05-01

    Silicon carbide powders were synthesized from various silica and carbon sources by a carbothermal reduction process at temperatures between 1500 and 1600/sup 0/C. The silica sources were fumed silica, methyltrimethoxysilane, and microcrystalline quartz. The carbon sources were petroleum pitch, phenolic resin, sucrose, and carbon black. Submicron SiC powders were synthesized. Their morphologies included equiaxed loosely-bound agglomerates, equiaxed hard-shell agglomerates, and whiskers. Morphology changed with the furnace atmosphere (argon, nitrogen, or nitrogen-4% hydrogen). The best sintering was observed in SiC derived from the fumed-silica-pitch and fumed-silica-sucrose precursors. The poorest sintering was observed in SiC derived from microcrystalline quartz and carbon black. 11 refs., 16 figs., 10 tabs.

  2. Thermal Expansion of Hafnium Carbide

    Science.gov (United States)

    Grisaffe, Salvatore J.

    1960-01-01

    Since hafnium carbide (HfC) has a melting point of 7029 deg. F, it may have many high-temperature applications. A literature search uncovered very little information about the properties of HfC, and so a program was initiated at the Lewis Research Center to determine some of the physical properties of this material. This note presents the results of the thermal expansion investigation. The thermal-expansion measurements were made with a Gaertner dilatation interferometer calibrated to an accuracy of +/- 1 deg. F. This device indicates expansion by the movement of fringes produced by the cancellation and reinforcement of fixed wave-length light rays which are reflected from the surfaces of two parallel quartz glass disks. The test specimens which separate these disks are three small cones, each approximately 0.20 in. high.

  3. Facile synthesis of silicon carbide-titanium dioxide semiconducting nanocomposite using pulsed laser ablation technique and its performance in photovoltaic dye sensitized solar cell and photocatalytic water purification

    Science.gov (United States)

    Gondal, M. A.; Ilyas, A. M.; Baig, Umair

    2016-08-01

    Separation of photo-generated charge carriers (electron and holes) is a major approach to improve the photovoltaic and photocatalytic performance of metal oxide semiconductors. For harsh environment like high temperature applications, ceramic like silicon carbide is very prominent. In this work, 10%, 20% and 40% by weight of pre-oxidized silicon carbide was coupled with titanium dioxide (TiO2) to form nanocomposite semiconductor via elegant pulsed laser ablation in liquid technique using second harmonic 532 nm wavelength of neodymium-doped yttrium aluminium garnet (Nd-YAG) laser. In addition, the effect of silicon carbide concentration on the performance of silicon carbide-titanium dioxide nanocomposite as photo-anode in dye sensitized solar cell and as photocatalyst in photodegradation of methyl orange dye in water was also studied. The result obtained shows that photo-conversion efficiency of the dye sensitized solar cell was improved from 0.6% to 1.65% and the percentage of methyl orange dye removed was enhanced from 22% to 77% at 24 min under ultraviolet-visible solar spectrum in the nanocomposite with 10% weight of silicon carbide. This remarkable performance enhancement could be due to the improvement in electron transfer phenomenon by the presence of silicon carbide on titanium dioxide.

  4. Nano powders, components and coatings by plasma technique

    Science.gov (United States)

    McKechnie, Timothy N. (Inventor); Antony, Leo V. M. (Inventor); O'Dell, Scott (Inventor); Power, Chris (Inventor); Tabor, Terry (Inventor)

    2009-01-01

    Ultra fine and nanometer powders and a method of producing same are provided, preferably refractory metal and ceramic nanopowders. When certain precursors are injected into the plasma flame in a reactor chamber, the materials are heated, melted and vaporized and the chemical reaction is induced in the vapor phase. The vapor phase is quenched rapidly to solid phase to yield the ultra pure, ultra fine and nano product. With this technique, powders have been made 20 nanometers in size in a system capable of a bulk production rate of more than 10 lbs/hr. The process is particularly applicable to tungsten, molybdenum, rhenium, tungsten carbide, molybdenum carbide and other related materials.

  5. Additive manufacturing of polymer-derived ceramics.

    Science.gov (United States)

    Eckel, Zak C; Zhou, Chaoyin; Martin, John H; Jacobsen, Alan J; Carter, William B; Schaedler, Tobias A

    2016-01-01

    The extremely high melting point of many ceramics adds challenges to additive manufacturing as compared with metals and polymers. Because ceramics cannot be cast or machined easily, three-dimensional (3D) printing enables a big leap in geometrical flexibility. We report preceramic monomers that are cured with ultraviolet light in a stereolithography 3D printer or through a patterned mask, forming 3D polymer structures that can have complex shape and cellular architecture. These polymer structures can be pyrolyzed to a ceramic with uniform shrinkage and virtually no porosity. Silicon oxycarbide microlattice and honeycomb cellular materials fabricated with this approach exhibit higher strength than ceramic foams of similar density. Additive manufacturing of such materials is of interest for propulsion components, thermal protection systems, porous burners, microelectromechanical systems, and electronic device packaging.

  6. Additive manufacturing of polymer-derived ceramics

    Science.gov (United States)

    Eckel, Zak C.; Zhou, Chaoyin; Martin, John H.; Jacobsen, Alan J.; Carter, William B.; Schaedler, Tobias A.

    2016-01-01

    The extremely high melting point of many ceramics adds challenges to additive manufacturing as compared with metals and polymers. Because ceramics cannot be cast or machined easily, three-dimensional (3D) printing enables a big leap in geometrical flexibility. We report preceramic monomers that are cured with ultraviolet light in a stereolithography 3D printer or through a patterned mask, forming 3D polymer structures that can have complex shape and cellular architecture. These polymer structures can be pyrolyzed to a ceramic with uniform shrinkage and virtually no porosity. Silicon oxycarbide microlattice and honeycomb cellular materials fabricated with this approach exhibit higher strength than ceramic foams of similar density. Additive manufacturing of such materials is of interest for propulsion components, thermal protection systems, porous burners, microelectromechanical systems, and electronic device packaging.

  7. Structure, bonding and stability of semi-carbides M{sub 2}C and sub-carbides M{sub 4}C (M=V, Cr, Nb, Mo, Ta, W): A first principles investigation

    Energy Technology Data Exchange (ETDEWEB)

    Abderrahim, F.Z., E-mail: sara_ais@yahoo.fr [Unite de Recherche Materiaux et Energie Renouvelables, URMER, Universite de Tlemcen (Algeria); Faraoun, H.I. [Unite de Recherche Materiaux et Energie Renouvelables, URMER, Universite de Tlemcen (Algeria); Ouahrani, T. [Laboratoire de Physique Theorique, Universite de Tlemcen B.P. 230, 13000 Tlemcen (Algeria); Ecole Preparatoire en Sciences et Techniques, B.P. 230, 13000 Tlemcen (Algeria)

    2012-09-15

    Density functional theory within the generalized gradient approximation (GGA) is used to investigate the electronic structure and formation energies of semi-carbides M{sub 2}C and sub-carbides M{sub 4}C (where M=V, Cr, Nb, Mo, Ta and W). Our results show that M{sub 2}C carbides are more stable than M{sub 4}C. Total and partial densities of states were obtained and analyzed systematically for these phases. Moreover, the bonding nature of M{sub 2}C polymorphs is studied from the point of view of the Quantum Theory of Atoms in Molecules (QTAIM). It is found that inter-atomic interactions in these carbides are of mixed type including ionic, covalent and metallic components.

  8. Calcium carbide poisoning via food in childhood.

    Science.gov (United States)

    Per, Hüseyin; Kurtoğlu, Selim; Yağmur, Fatih; Gümüş, Hakan; Kumandaş, Sefer; Poyrazoğlu, M Hakan

    2007-02-01

    The fast ripening of fruits means they may contain various harmful properties. A commonly used agent in the ripening process is calcium carbide, a material most commonly used for welding purposes. Calcium carbide treatment of food is extremely hazardous because it contains traces of arsenic and phosphorous. Once dissolved in water, the carbide produces acetylene gas. Acetylene gas may affect the neurological system by inducing prolonged hypoxia. The findings are headache, dizziness, mood disturbances, sleepiness, mental confusion, memory loss, cerebral edema and seizures. We report the case of a previously healthy 5 year-old girl with no chronic disease history who was transferred to our Emergency Department with an 8-h history of coma and delirium. A careful history from her father revealed that the patient ate unripe dates treated with calcium carbide.

  9. Effect of surface free energy of ceramic glaze on oil droplet shape and its behavior in water

    Institute of Scientific and Technical Information of China (English)

    LIANG Jin-sheng; MENG Jun-ping; LIANG Guang-chuan; WANG Li-juan; ZHANG Jin; LI Ji-yuan

    2006-01-01

    A super-hydrophilic functional ceramic was prepared by adjusting the chemical components of ceramic glaze. Effect of surface free energy of ceramic glaze on oil droplet shape and its behavior in water were studied. The results show that water can spread on ceramic surface with high surface free energy,and oil droplet can aggregate rapidly and separate from the ceramic surface in water. For the ceramic with lower surface free energy,the polar shares are dependant on its easy-cleaning property. The higher the polar shares,the better the easy-cleaning property,and the easier the droplet separates from the ceramic surface in water.

  10. Selective etching of silicon carbide films

    Science.gov (United States)

    Gao, Di; Howe, Roger T.; Maboudian, Roya

    2006-12-19

    A method of etching silicon carbide using a nonmetallic mask layer. The method includes providing a silicon carbide substrate; forming a non-metallic mask layer by applying a layer of material on the substrate; patterning the mask layer to expose underlying areas of the substrate; and etching the underlying areas of the substrate with a plasma at a first rate, while etching the mask layer at a rate lower than the first rate.

  11. Creep in ceramics

    CERN Document Server

    Pelleg, Joshua

    2017-01-01

    This textbook is one of its kind, since there are no other books on Creep in Ceramics. The book consist of two parts: A and B. In part A general knowledge of creep in ceramics is considered, while part B specifies creep in technologically important ceramics. Part B covers creep in oxide ceramics, carnides and nitrides. While covering all relevant information regarding raw materials and characterization of creep in ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  12. Thin film ceramic thermocouples

    Science.gov (United States)

    Gregory, Otto (Inventor); Fralick, Gustave (Inventor); Wrbanek, John (Inventor); You, Tao (Inventor)

    2011-01-01

    A thin film ceramic thermocouple (10) having two ceramic thermocouple (12, 14) that are in contact with each other in at least on point to form a junction, and wherein each element was prepared in a different oxygen/nitrogen/argon plasma. Since each element is prepared under different plasma conditions, they have different electrical conductivity and different charge carrier concentration. The thin film thermocouple (10) can be transparent. A versatile ceramic sensor system having an RTD heat flux sensor can be combined with a thermocouple and a strain sensor to yield a multifunctional ceramic sensor array. The transparent ceramic temperature sensor that could ultimately be used for calibration of optical sensors.

  13. Hydrothermal degradation of tetragonal ZrO{sub 2} ceramic components used in dental applications; Efeito da degradacao em meio aquoso de componentes ceramicos a base de ZrO{sub 2} tetragonal para uso odontologico

    Energy Technology Data Exchange (ETDEWEB)

    Mukaeda, L.E.; Robin, A.; Taguchi, S.P. [Universidade de Sao Paulo (DEMAR/EEL/USP), Lorena, SP (Brazil). Escola de Engenharia de Lorena. Dept. de Engenharia de Materiais; Santos, C. [ProtMat Materiais Avancados, Guaratingueta, SP (Brazil)

    2009-07-01

    With the evolution of the dental restoration techniques, a considerable growth in the demand of ceramic products occurred. These materials present good strength associated to reliability. In this work, micrometric and nanometric scale tetragonal ZrO{sub 2} blocks were sintered at 1500 deg C-2h and 1350 deg C-2h, respectively, ground and polished. Ceramics with relative density higher than 98% were obtained. The specimens were immersed in hot water (150 deg C), for times ranging from 10h to 30h. The mass variation of the samples was measured and the crystalline phases present before and after the degradation tests were identified by X-ray diffractometry, in order to evaluate the capacity of these ceramics in resisting to aqueous medium exposure. Materials with nanometric structure present higher resistance to degradation than those with micrometric scale, and this interferes in structural stability after the test, and reduces the martensitic transformation. (author)

  14. Demonstration of Minimally Machined Honeycomb Silicon Carbide Mirrors

    Science.gov (United States)

    Goodman, William

    2012-01-01

    Honeycomb silicon carbide composite mirrors are made from a carbon fiber preform that is molded into a honeycomb shape using a rigid mold. The carbon fiber honeycomb is densified by using polymer infiltration pyrolysis, or through a reaction with liquid silicon. A chemical vapor deposit, or chemical vapor composite (CVC), process is used to deposit a polishable silicon or silicon carbide cladding on the honeycomb structure. Alternatively, the cladding may be replaced by a freestanding, replicated CVC SiC facesheet that is bonded to the honeycomb. The resulting carbon fiber-reinforced silicon carbide honeycomb structure is a ceramic matrix composite material with high stiffness and mechanical strength, high thermal conductivity, and low CTE (coefficient of thermal expansion). This innovation enables rapid, inexpensive manufacturing. The web thickness of the new material is less than 1 millimeter, and core geometries tailored. These parameters are based on precursor carbon-carbon honeycomb material made and patented by Ultracor. It is estimated at the time of this reporting that the HoneySiC(Trademark) will have a net production cost on the order of $38,000 per square meter. This includes an Ultracor raw material cost of about $97,000 per square meter, and a Trex silicon carbide deposition cost of $27,000 per square meter. Even at double this price, HoneySiC would beat NASA's goal of $100,000 per square meter. Cost savings are estimated to be 40 to 100 times that of current mirror technologies. The organic, rich prepreg material has a density of 56 kilograms per cubic meter. A charred carbon-carbon panel (volatile organics burnt off) has a density of 270 kilograms per cubic meter. Therefore, it is estimated that a HoneySiC panel would have a density of no more than 900 kilograms per cubic meter, which is about half that of beryllium and about onethird the density of bulk silicon carbide. It is also estimated that larger mirrors could be produced in a matter of weeks

  15. Combustion synthesis of novel boron carbide

    Science.gov (United States)

    Harini, R. Saai; Manikandan, E.; Anthonysamy, S.; Chandramouli, V.; Eswaramoorthy, D.

    2013-02-01

    The solid-state boron carbide is one of the hardest materials known, ranking third behind diamond and cubic boron nitride. Boron carbide (BxCx) enriched in the 10B isotope is used as a control rod material in the nuclear industry due to its high neutron absorption cross section and other favorable physico-chemical properties. Conventional methods of preparation of boron carbide are energy intensive processes accompanied by huge loss of boron. Attempts were made at IGCAR Kalpakkam to develop energy efficient and cost effective methods to prepare boron carbide. The products of the gel combustion and microwave synthesis experiments were characterized for phase purity by XRD. The carbide formation was ascertained using finger-print spectroscopy of FTIR. Samples of pyrolized/microwave heated powder were characterized for surface morphology using SEM. The present work shows the recent advances in understanding of structural and chemical variations in boron carbide and their influence on morphology, optical and vibrational property results discussed in details.

  16. Rapid Fabrication of Carbide Matrix/Carbon Fiber Composites

    Science.gov (United States)

    Williams, Brian E.; Bernander, Robert E.

    2007-01-01

    Composites of zirconium carbide matrix material reinforced with carbon fibers can be fabricated relatively rapidly in a process that includes a melt infiltration step. Heretofore, these and other ceramic matrix composites have been made in a chemical vapor infiltration (CVI) process that takes months. The finished products of the CVI process are highly porous and cannot withstand temperatures above 3,000 F (approx.1,600 C). In contrast, the melt-infiltration-based process takes only a few days, and the composite products are more nearly fully dense and have withstood temperatures as high as 4,350 F (approx.2,400 C) in a highly oxidizing thrust chamber environment. Moreover, because the melt- infiltration-based process takes much less time, the finished products are expected to cost much less. Fabrication begins with the preparation of a carbon fiber preform that, typically, is of the size and shape of a part to be fabricated. By use of low-temperature ultraviolet-enhanced chemical vapor deposition, the carbon fibers in the preform are coated with one or more interfacial material(s), which could include oxides. The interfacial material helps to protect the fibers against chemical attack during the remainder of the fabrication process and against oxidation during subsequent use; it also enables slippage between the fibers and the matrix material, thereby helping to deflect cracks and distribute loads. Once the fibers have been coated with the interfacial material, the fiber preform is further infiltrated with a controlled amount of additional carbon, which serves as a reactant for the formation of the carbide matrix material. The next step is melt infiltration. The preform is exposed to molten zirconium, which wicks into the preform, drawn by capillary action. The molten metal fills most of the interstices of the preform and reacts with the added carbon to form the zirconium carbide matrix material. The zirconium does not react with the underlying fibers because they

  17. Ceramic Nanoparticles: Fabrication Methods and Applications in Drug Delivery.

    Science.gov (United States)

    Thomas, Shindu C; Harshita; Mishra, Pawan Kumar; Talegaonkar, Sushama

    2015-01-01

    Ceramic nanoparticles are primarily made up of oxides, carbides, phosphates and carbonates of metals and metalloids such as calcium, titanium, silicon, etc. They have a wide range of applications due to a number of favourable properties, such as high heat resistance and chemical inertness. Out of all the areas of ceramic nanoparticles applications, biomedical field is the most explored one. In the biomedical field, ceramic nanoparticles are considered to be excellent carriers for drugs, genes, proteins, imaging agents etc. To be able to act as a good and successful drug delivery agent, various characteristics of nanoparticles need to be controlled, such as size range, surface properties, porosity, surface area to volume ratio, etc. In achieving these properties on the favourable side, the method of preparation and a good control over process variables play a key role. Choosing a suitable method to prepare nanoparticles, along with loading of significant amount of drug(s) leads to development of effective drug delivery systems which are being explored to a great extent. Ceramic nanoparticles have been successfully used as drug delivery systems against a number of diseases, such as bacterial infections, glaucoma, etc., and most widely, against cancer. This review gives a detailed account of commonly used methods for synthesising nanoparticles of various ceramic materials, along with an overview of their recent research status in the field of drug delivery.

  18. Hybrid Vehicle Turbine Engine Technology Support (HVTE-TS) ceramic design manual

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-10-01

    This ceramic component design manual was an element of the Advanced Turbine Technology Applications Project (ATTAP). The ATTAP was intended to advance the technological readiness of the ceramic automotive gas turbine engine as a primary power plant. Of the several technologies requiring development before such an engine could become a commercial reality, structural ceramic components represented the greatest technical challenge, and was the prime focus of the program. HVTE-TS, which was created to support the Hybrid Electric Vehicle (HEV) program, continued the efforts begun in ATTAP to develop ceramic components for an automotive gas turbine engine. In HVTE-TS, the program focus was extended to make this technology applicable to the automotive gas turbine engines that form the basis of hybrid automotive propulsion systems consisting of combined batteries, electric drives, and on-board power generators as well as a primary power source. The purpose of the ceramic design manual is to document the process by which ceramic components are designed, analyzed, fabricated, assembled, and tested in a gas turbine engine. Interaction with ceramic component vendors is also emphasized. The main elements of the ceramic design manual are: an overview of design methodology; design process for the AGT-5 ceramic gasifier turbine rotor; and references. Some reference also is made to the design of turbine static structure components to show methods of attaching static hot section ceramic components to supporting metallic structures.

  19. Effect of Various Carbides on the Wettability in Ni/Ti( C, N) System

    Institute of Scientific and Technical Information of China (English)

    LIU Ning; CHEN Minghai; XU Yudong; ZHOU Jie; SHI Min

    2005-01-01

    The wettability in Ni / Ti ( C, N) systems with various carbides additions was investigated by the sessile drop technique. The substrates prepared by HP at 2073 K for lh before and after wetting were characterized by XRD. The microstructure at metal/ceramics interfaces was observed via SEM in a back scattered mode. Furthermore, an X-ray energy-dispersive spectrometer (EDS) attached to SEM was used to study the element diffusion in interracial regions. The results reveal that reactive wetting takes place in the system in high temperature wetting procedure, which is controlled by diffusion and dissolution mechanism. Results also show that the contact angles decrease with various carbides aditions, including WC, Mo2 C, TaC, NbC and VC, and decrease continuously with the increasing of additions. The order of the contact angles in Ni/Ti(C,N) systems with 10 wt% carbides additions is Mo2 C < TaC < WC < VC < NbC. The enhancement of the wettability is due to an alloying procedure during high temperature wetting when metallic atoms diffuse into Ni phase, which decreases the interfacial energy of Ni/Ti(C,N) systems.

  20. Improved Fabrication of Ceramic Matrix Composite/Foam Core Integrated Structures

    Science.gov (United States)

    Hurwitz, Frances I.

    2009-01-01

    The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heatflux environments (150 W/cm2) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same pick location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by

  1. Metamagnetism of η-carbide-type transition-metal carbides and nitrides

    Science.gov (United States)

    Waki, T.; Terazawa, S.; Umemoto, Y.; Tabata, Y.; Sato, K.; Kondo, A.; Kindo, K.; Nakamura, H.

    2011-09-01

    η-carbide-type transition-metal compounds include the frustrated stella quadran-gula lattice. Due to characteristics of the lattice, we expect subtle transitions between frustrated and non-frustrated states. Here, we report metamagnetic transitions newly found in η-carbide-type compounds Fe3W3C, Fe6W6C and Co6W6C.

  2. Challenges of Engineering Grain Boundaries in Boron-Based Armor Ceramics

    Science.gov (United States)

    Coleman, Shawn P.; Hernandez-Rivera, Efrain; Behler, Kristopher D.; Synowczynski-Dunn, Jennifer; Tschopp, Mark A.

    2016-06-01

    Boron-based ceramics are appealing for lightweight applications in both vehicle and personnel protection, stemming from their combination of high hardness, high elastic modulus, and low density as compared to other ceramics and metal alloys. However, the performance of these ceramics and ceramic composites is lacking because of their inherent low fracture toughness and reduced strength under high-velocity threats. The objective of the present article is to briefly discuss both the challenges and the state of the art in experimental and computational approaches for engineering grain boundaries in boron-based armor ceramics, focusing mainly on boron carbide (B4C) and boron suboxide (B6O). The experimental challenges involve processing these ceramics at full density while trying to promote microstructure features such as intergranular films to improve toughness during shock. Many of the computational challenges for boron-based ceramics stem from their complex crystal structure which has hitherto complicated the exploration of grain boundaries and interfaces. However, bridging the gaps between experimental and computational studies at multiple scales to engineer grain boundaries in these boron-based ceramics may hold the key to maturing these material systems for lightweight defense applications.

  3. Effect of intermediate ceramics and firing temperature on bond strength between tetragonal zirconia polycrystal and veneering ceramics.

    Science.gov (United States)

    Matsumoto, Naoya; Yoshinari, Masao; Takemoto, Shinji; Hattori, Masayuki; Kawada, Eiji; Oda, Yutaka

    2013-01-01

    The purpose of the present study was to investigate the influence of the intermediate ceramics and firing temperature on bond strength between tetragonal zirconia polycrystal (TZP) and its intermediate ceramics. Two types of intermediate ceramics, defined as a ceramics placed between the TZP and its veneering ceramics, were used; one including high-strength lithium-disilicate (EP) or feldspathic liner porcelain (SB). The firing temperature of the intermediate ceramics was set at 930°C, 945°C or 960°C. Shear bond strength showed values of 35.8 MPa in SB and 54.9 MPa in EP at a firing temperature of 960°C. Electron probe microanalysis revealed that components of the intermediate ceramics remained on the TZP surface after debonding, indicating that fractures occurred in the intermediate ceramics near the TZP. These results indicate that the bond strength between and a TZP framework and its veneering ceramics could be improved by using a high-strength intermediate ceramics and a comparatively high firing temperature.

  4. Bonding of a mica-based castable ceramic material with a tri-n-butylborane-initiated adhesive resin.

    Science.gov (United States)

    Morikawa, T; Matsumura, H; Atsuta, M

    1996-07-01

    Adhesive bonding of a mica-based castable ceramic material (Olympus Castable Ceramics, OCC) was evaluated in vitro with the use of a silane primer in conjunction with an adhesive luting material. The primer contained a silane coupler and 4-methacryloxyethyl trimellitate anhydride (4-META), while the methyl methacrylate (MMA)-based luting agent was initiated with a tri-n-butylborane derivative (TBB) and contained 4-META (4-META/MMA-TBB resin). Ceramic specimens were sanded with No. 600 silicon carbide paper followed by blasting with alumina and/or etching with ammonium bifluoride. The specimens were bonded with various combinations and shear bond strengths were determined. Both priming and alumina blasting enhanced the bond between 4-META resin and OCC. Although etching with ammonium bifluoride roughened the ceramic surface, this procedure did not improve the bond strength. Electron probe microanalysis of the ceramic surface revealed a decrease in silicon and aluminium elements after etching with ammonium bifluoride.

  5. Characterizing damage in ceramic matrix composites

    Science.gov (United States)

    Gyekenyesi, Andrew L.; Baker, Christopher; Morscher, Gregory

    2014-04-01

    With the upcoming implementation of ceramic matrix composites (CMCs) within aerospace systems (e.g., aviation turbine engines), an in-depth understanding of the failure process due to mechanical loads is required. This includes developing a basic understanding of the complex, multi-mechanism failure process as well as the associated nondestructive evaluation (NDE) techniques that are capable of recognizing and quantifying the damage. Various NDE techniques have been successfully utilized for assessing the damage state of woven CMCs, in particular, consisting of silicon carbide fibers and silicon carbide matrices (SiC/SiC). The multiple NDE techniques, studied by the authors of this paper, included acousto-ultrasonics, modal acoustic emissions, electrical resistance, impedance based structural health monitoring, pulsed thermography as well as thermoelastic stress analysis. The observed damage within the composites was introduced using multiple experimental tactics including uniaxial tensile tests, creep tests, and most recently, ballistic impact. This paper offers a brief review and summary of results for each of the applied NDE tools.

  6. GEN IV: Carbide Fuel Elaboration for the 'Futurix Concepts' experiment

    Energy Technology Data Exchange (ETDEWEB)

    Vaudez, Stephane; Riglet-Martial, Chantal; Paret, Laurent; Abonneau, Eric [Commissariat a l' Energie Atomique (C.E.A.), Direction de l' Energie Nucleaire, Centre d' Etudes de Cadarache, 13108 Saint Paul lez Durance Cedex (France)

    2008-07-01

    In order to collect information on the behaviour of the future GFR (Gas Fast Reactor) fuel under fast neutron irradiation, an experimental irradiation program, called 'Futurix-concepts' has been launched at the CEA. The considered concept is a composite material made of a fissile fuel embedded in an inert ceramic matrix. Fissile fuel pellets are made of UPuN or UPuC while ceramics are SiC for the carbide fuel and TiN for the nitride fuel. This paper focuses on the description of the carbide composite fabrication. The UPuC pellets are manufactured using a metallurgical powder process. Fabrication and handling of the fuels are carried out in glove boxes under a nitrogen atmosphere. Carbide fuel is synthesized by carbo-thermic reduction under vacuum of a mixture of actinide oxide and graphitic carbon up to 1550 deg. C. After ball milling, the UPuC powder is pressed to create hexagonal or spherical compacts. They are then sintered up to 1750 deg. C in order to obtain a density of 85 % of the theoretical one. The sintered pellets are inserted into an inert and tight capsule of SiC. In order to control the gap between the fuel and the matrix precisely, the pellets are abraded. The inert matrix is then filled with the pellets and the whole system is sealed by a BRASiC{sup R} process at high temperature under a helium atmosphere. Fabrication of the sample to be irradiated was done in 2006 and the irradiation began in May 2007 in the Phenix reactor. This presentation will detail and discuss the results obtained during this fabrication phase. (authors)

  7. [Refractory ceramic fibers, kinds, health effects after exposure, TLVs].

    Science.gov (United States)

    Woźniak, H; Wiecek, E

    1996-01-01

    Ceramic fibres are amorphous or crystalline synthetic mineral fibres which are characterised by refractory properties (i.c. stability in temperature above 1000 degrees C). In general, ceramic fibres are produced from aluminium oxide, silicon oxide and other metal oxides and less frequently from non-oxide materials such as silicon carbide, silicon nitride and boron nitride. In Poland, the production of ceramic fibres was begun in the Refractory Materials Plant, Skawina, during mid-eighties. The production capacity accounts for about 600 tons annually. It is estimated that approximately 3000 persons are exposed to the effect of ceramic fibres in Poland. During the production of ceramic fibres, concentrations of respiral fibres in the air at work places range from 0.07 to 0.27 f/cm3; during the manufacture of ceramic fibre products from 0.23 to 0.71 f/cm3 and during the application of ceramic fibre products from 0.07 to 1.67 f/cm3. As published data depict, fibres longer than 5 microns are most common in the work environment, and the proportion of fibres with diameters below 1 micron accounts for 40-50%. Bearing in mind the present situation in Poland, namely combined exposure to asbestos (during removal of worn out heat-insulating materials) and ceramic fibres (during installation of new insulation), as well as in view of own investigations and literature data which evidence a strong carcinogenic effect of certain fibres, the following MAC values have been adopted: Dusts of refractory ceramic fibres: total dust-2 mg/m3; respirable fibres-1 f/cm3 (L > 5 microns; D fibres mixed with asbestos: total dust-1 mg/m3; respirable fibres-1 f/m3. Dusts of refractory ceramic fibres mixed with other man-made mineral fibres (MMMF): total dust-2 mg/m3; respirable fibres-1 f/m3. According to the IARC, ceramic fibres have been included into group 2B-suspected human carcinogen.

  8. The friction and wear of ceramic/ceramic and ceramic/metal combinations in sliding contact

    Science.gov (United States)

    Sliney, Harold E.; Dellacorte, Christopher

    1994-01-01

    The tribological characteristics of ceramics sliding on ceramics are compared to those of ceramics sliding on a nickel-based turbine alloy. The friction and wear of oxide ceramics and silicon-based ceramics in air at temperatures from room ambient to 900 C (in a few cases to 1200 C) were measured for a hemispherically-tipped pin on a flat sliding contact geometry. In general, especially at high temperature, friction and wear were lower for ceramic/metal combinations than for ceramic/ceramic combinations. The better tribological performance for ceramic/metal combinations is attributed primarily to the lubricious nature of the oxidized surface of the metal.

  9. Ultrasonic Guided-Wave Scan System Used to Characterize Microstructure and Defects in Ceramic Composites

    Science.gov (United States)

    Roth, Don J.; Cosgriff, Laura M.; Martin, Richard E.; Verrilli, Michael J.; Bhatt, Ramakrishna T.

    2004-01-01

    Ceramic matrix composites (CMCs) are being developed for advanced aerospace propulsion applications to save weight, improve reuse capability, and increase performance. However, mechanical and environmental loads applied to CMCs can cause discrete flaws and distributed microdamage, significantly reducing desirable physical properties. Such microdamage includes fiber/matrix debonding (interface failure), matrix microcracking, fiber fracture and buckling, oxidation, and second phase formation. A recent study (ref. 1) of the durability of a C/SiC CMC discussed the requirement for improved nondestructive evaluation (NDE) methods for monitoring degradation in these materials. Distributed microdamage in CMCs has proven difficult to characterize nondestructively because of the complex microstructure and macrostructure of these materials. This year, an ultrasonic guided-wave scan system developed at the NASA Glenn Research Center was used to characterize various microstructural and flaw conditions in SiC/SiC (silicon carbide fiber in silicon carbide matrix) and C/SiC (carbon fiber in silicon carbide matrix) CMC samples.

  10. Assessment of the State of the Art of Ultra High Temperature Ceramics

    Science.gov (United States)

    Johnson, Sylvia; Gasch, Matt; Stackpoole, Mairead

    2009-01-01

    Ultra High Temperature Ceramics (UHTCs) are a family of materials that includes the borides, carbides and nitrides of hafnium-, zirconium- and titanium-based systems. UHTCs are famous for possessing some of the highest melting points of known materials. In addition, they are very hard, have good wear resistance, mechanical strength, and relatively high thermal conductivities (compared to other ceramic materials). Because of these attributes, UHTCs are ideal for thermal protection systems, especially those that require chemical and structural stability at extremely high operating temperatures. UHTCs have the potential to revolutionize the aerospace industry by enabling the development of sharp hypersonic vehicles or atmospheric entry probes capable of the most extreme entry conditions.

  11. Vapor-phase fabrication and properties of continuous-filament ceramic composites.

    Science.gov (United States)

    Besmann, T M; Sheldon, B W; Lowden, R A; Stinton, D P

    1991-09-06

    The continuous-filament ceramic composite is becoming recognized as necessary for new, high-temperature structural applications. Yet because of the susceptibility of the filaments to damage from traditional methods for the preparation of ceramics, vapor-phase infiltration has become the fabrication method of choice. The chemical vapor infiltration methods for producing these composites are now being studied in earnest, with the complexity of filament weaves and deposition chemistry being merged with standard heat and mass-transport relationships. Two of the most influential effects on the mechanical properties of these materials are the adhesion and frictional force between the fibers and the matrix, which can be controlled by a tailored interface coating. A variety of materials are available for producing these composites including carbide, nitride, boride, and oxide filaments and matrices. Silicon carbide-based materials are by far the most advanced and are already being used in aerospace applications.

  12. Analyses of fine paste ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sabloff, J A [ed.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics. (DLC)

  13. Ceramic laser materials

    Science.gov (United States)

    Ikesue, Akio; Aung, Yan Lin

    2008-12-01

    The word 'ceramics' is derived from the Greek keramos, meaning pottery and porcelain. The opaque and translucent cement and clay often used in tableware are not appropriate for optical applications because of the high content of optical scattering sources, that is, defects. Recently, scientists have shown that by eliminating the defects, a new, refined ceramic material - polycrystalline ceramic - can be produced. This advanced ceramic material offers practical laser generation and is anticipated to be a highly attractive alternative to conventional glass and single-crystal laser technologies in the future. Here we review the history of the development of ceramic lasers, the principle of laser generation based on this material, some typical results achieved with ceramic lasers so far, and discuss the potential future outlook for the field.

  14. Combustor and Vane Features and Components Tested in a Gas Turbine Environment

    Science.gov (United States)

    Roinson, R. Craig; Verrilli, Michael J.

    2003-01-01

    The use of ceramic matrix composites (CMCs) as combustor liners and turbine vanes provides the potential of improving next-generation turbine engine performance, through lower emissions and higher cycle efficiency, relative to today s use of superalloy hot-section components. For example, the introduction of film-cooling air in metal combustor liners has led to higher levels of nitrogen oxide (NOx) emissions from the combustion process. An environmental barrier coated (EBC) siliconcarbide- fiber-reinforced silicon carbide matrix (SiC/SiC) composite is a new material system that can operate at higher temperatures, significantly reducing the film-cooling requirements and enabling lower NOx production. Evaluating components and subcomponents fabricated from these advanced CMCs under gas turbine conditions is paramount to demonstrating that the material system can perform as required in the complex thermal stress and environmentally aggressive engine environment. To date, only limited testing has been conducted on CMC combustor and turbine concepts and subelements of this type throughout the industry. As part of the Ultra-Efficient Engine Technology (UEET) Program, the High Pressure Burner Rig (HPBR) at the NASA Glenn Research Center was selected to demonstrate coupon, subcomponent feature, and component testing because it can economically provide the temperatures, pressures, velocities, and combustion gas compositions that closely simulate the engine environments. The results have proven the HPBR to be a highly versatile test rig amenable to multiple test specimen configurations essential to coupon and component testing.

  15. Sol-gel coatings as active barriers to protect ceramic reinforcement in aluminum matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Rams, J.; Urena, A.; Campo, M. [Departamento de Tecnologia Quimica, Ambiental y de los Materiales, ESCET, Universidad Rey Juan Carlos C/ Tulipan s/nMostoles 28933 Madrid (Spain)

    2004-02-01

    Silica obtained through a sol-gel process is used as a coating for ceramic reinforcements (SiC) in aluminium matrix composite materials. The interaction between molten aluminium and the coated particles during material casting can be controlled by means of the thermal treatment given to the coating. Wettability is increased because the coating reacts with molten aluminium, and the formation of the degrading aluminium carbide is inhibited. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  16. Development of UHTC- Ultra-high-temperature ceramics for aerospace and industrial applications

    OpenAIRE

    Bellosi, Alida

    2009-01-01

    Zirconium and Hafnium diborides and carbides belong to the class of Ultra-High-Temperature Ceramics (UHTC) for their high melting point (2700-3900?C). The interest on these materials is due to the unique combination of properties 8High hardness, high electrical and thermal conductivity, chemical inertness). They constitute a clss of promising materials for HT applications in industrial secors like foundry, refractory or nuclear plants. Applications are also found in aerospace industry: leadin...

  17. Hot-Pressed BN-AlN Ceramic Composites of High Thermal Conductivity

    Science.gov (United States)

    Kanai, Takao; Tanemoto, Kei; Kubo, Hiroshi

    1990-04-01

    Hexagonal boron nitride-aluminum nitride (75-25 wt%) ceramic composites are synthesized by uniaxial hot pressing. High thermal conductivity, 247 W/(m\\cdotK), is attained for the perpendicular direction of the hot-pressing axis of the sintered body, by optimizing the amount of added sintering aid, calcium carbide. The composites have remarkable anisotropy with respect to structure and thermal conductivity. The revelation mechanism of high thermal conductivity is discussed.

  18. Mirror Surface Grinding of Steel Bonded Carbides

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The steel bonded carbide, a composite material, is very difficult to be machined to a fine finish mirror surface. In this paper, an electrolytic in-process dressing (ELID) grinding with metallic bond super-hard abrasive wheel was developed for grinding steel bonded carbide GT35. Factors affecting ELID grinding performance were analyzed by an atomic force microscope (AFM). Based on the analysis of AFM topography of the fine ground mirror surface of the steel bonded carbide, a schematic diagram of the mechanism of micro-removal of the ground surface was described. The AFM topography also shows that the hard brittle carbide particles, on the surface of steel bonded carbide, were machined out by ductile cutting. Since the grinding cracks in the ground surface are due to temperature gradient, temperature distribution in the grinding area was analyzed by finite element method (FEM). Experimental results indicate that a good mirror surface with Ra<0.02pm can be obtained by the developed ELID grinding system.

  19. Enhanced Sintering of Boron Carbide-Silicon Composites by Silicon

    Science.gov (United States)

    Zeng, Xiaojun; Liu, Weiliang

    2016-11-01

    Boron carbide (B4C)-silicon (Si) composites have been prepared by aqueous tape casting, laminating, and spark plasma sintering (SPS). The influences of silicon (Si) content on the phases, microstructure, sintering properties, and mechanical properties of the obtained B4C-Si composites are studied. The results indicate that the addition of Si powder can act as a sintering aid and contribute to the sintering densification. The addition of Si powder can also act as a second phase and contribute to the toughening for composites. The relative density of B4C-Si composites samples with adding 10 wt.% Si powder prepared by SPS at 1600 °C and 50 MPa for 8 min is up to 98.3%. The bending strength, fracture toughness, and Vickers hardness of the sintered samples are 518.5 MPa, 5.87 MPa m1/2, and 38.9 GPa, respectively. The testing temperature-dependent high-temperature bending strength and fracture toughness can reach a maximum value at 1350 °C. The B4C-Si composites prepared at 1600, 1650, and 1700 °C have good high-temperature mechanical properties. This paper provides a facile low-temperature sintering route for B4C ceramics with improved properties.

  20. Processes and applications of silicon carbide nanocomposite fibers

    Energy Technology Data Exchange (ETDEWEB)

    Shin, D G; Cho, K Y; Riu, D H [Nanomaterials Team, Korea Institute of Ceramic Engineering and Technology, 233-5 Gasan-dong, Guemcheon-gu, Seoul 153-801 (Korea, Republic of); Jin, E J, E-mail: dhriu15@seoultech.ac.kr [Battelle-Korea Laborotary, Korea University, Anamdong, Seongbuk-gu, Seoul (Korea, Republic of)

    2011-10-29

    Various types of SiC such as nanowires, thin films, foam, and continuous fibers have been developed since the early 1980s, and their applications have been expanded into several new applications, such as for gas-fueled radiation heater, diesel particulate filter (DPF), ceramic fiber separators and catalyst/catalyst supports include for the military, aerospace, automobile and electronics industries. For these new applications, high specific surface area is demanded and it has been tried by reducing the diameter of SiC fiber. Furthermore, functional nanocomposites show potentials in various harsh environmental applications. In this study, silicon carbide fiber was prepared through electrospinning of the polycarbosilane (PCS) with optimum molecular weight distribution which was synthesized by new method adopting solid acid catalyst such as ZSM-5 and {gamma}-Al{sub 2}O{sub 3}. Functional elements such as aluminum, titanium, tungsten and palladium easily doped in the precursor fiber and remained in the SiC fiber after pyrolysis. The uniform SiC fibers were produced at the condition of spinning voltage over 20 kV from the PCS solution as the concentration of 1.3 g/ml in DMF/Toluene (3:7) and pyrolysis at 1200deg. C. Pyrolyzed products were processed into several interesting applications such as thermal batteries, hydrogen sensors and gas filters.

  1. Enhanced Sintering of Boron Carbide-Silicon Composites by Silicon

    Science.gov (United States)

    Zeng, Xiaojun; Liu, Weiliang

    2016-09-01

    Boron carbide (B4C)-silicon (Si) composites have been prepared by aqueous tape casting, laminating, and spark plasma sintering (SPS). The influences of silicon (Si) content on the phases, microstructure, sintering properties, and mechanical properties of the obtained B4C-Si composites are studied. The results indicate that the addition of Si powder can act as a sintering aid and contribute to the sintering densification. The addition of Si powder can also act as a second phase and contribute to the toughening for composites. The relative density of B4C-Si composites samples with adding 10 wt.% Si powder prepared by SPS at 1600 °C and 50 MPa for 8 min is up to 98.3%. The bending strength, fracture toughness, and Vickers hardness of the sintered samples are 518.5 MPa, 5.87 MPa m1/2, and 38.9 GPa, respectively. The testing temperature-dependent high-temperature bending strength and fracture toughness can reach a maximum value at 1350 °C. The B4C-Si composites prepared at 1600, 1650, and 1700 °C have good high-temperature mechanical properties. This paper provides a facile low-temperature sintering route for B4C ceramics with improved properties.

  2. Tribological behavior of hot-pressed boron carbide with oxidation

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The oxidation behavior at 973-1 273 K and the effect of oxidation on the room-temperature tribological properties of hot-pressed boron carbide ceramic were investigated. Oxidized samples were studied by X-ray diffractometer and scanning electron microscopy. It is demonstrated that the oxidation results in the formation of a thin transparent B2O3 film, and the oxide film is severely cracked during cooling due to the thermal expansion mismatch between the oxide film and B4C substrate. B2O3 reacts with moisture in air to form boric acid, which is a kind of solid lubricant. The sliding friction factors of oxidized B4C pair are about 0.05-0.08, compared to 0.25-0.35 of the as-received B4C pair. When the oxidation temperature is up to 1 273 K, severe unstability and increase of friction factor are observed. Visual inspection of the wear track reveals that the lubricant film is broken and some debris particles occur on and around the rubbing surfaces, because the friction interface is rough by the severe etching of grain boundaries.

  3. Processes and applications of silicon carbide nanocomposite fibers

    Science.gov (United States)

    Shin, D. G.; Cho, K. Y.; Jin, E. J.; Riu, D. H.

    2011-10-01

    Various types of SiC such as nanowires, thin films, foam, and continuous fibers have been developed since the early 1980s, and their applications have been expanded into several new applications, such as for gas-fueled radiation heater, diesel particulate filter (DPF), ceramic fiber separators and catalyst/catalyst supports include for the military, aerospace, automobile and electronics industries. For these new applications, high specific surface area is demanded and it has been tried by reducing the diameter of SiC fiber. Furthermore, functional nanocomposites show potentials in various harsh environmental applications. In this study, silicon carbide fiber was prepared through electrospinning of the polycarbosilane (PCS) with optimum molecular weight distribution which was synthesized by new method adopting solid acid catalyst such as ZSM-5 and γ-Al2O3. Functional elements such as aluminum, titanium, tungsten and palladium easily doped in the precursor fiber and remained in the SiC fiber after pyrolysis. The uniform SiC fibers were produced at the condition of spinning voltage over 20 kV from the PCS solution as the concentration of 1.3 g/ml in DMF/Toluene (3:7) and pyrolysis at 1200°C. Pyrolyzed products were processed into several interesting applications such as thermal batteries, hydrogen sensors and gas filters.

  4. Thermomechanical Property Data Base Developed for Ceramic Fibers

    Science.gov (United States)

    1996-01-01

    A key to the successful application of metal and ceramic composite materials in advanced propulsion and power systems is the judicious selection of continuous-length fiber reinforcement. Appropriate fibers can provide these composites with the required thermomechanical performance. To aid in this selection, researchers at the NASA Lewis Research Center, using in-house state-of-the-art test facilities, developed an extensive data base of the deformation and fracture properties of commercial and developmental ceramic fibers at elevated temperatures. Lewis' experimental focus was primarily on fiber compositions based on silicon carbide or alumina because of their oxidation resistance, low density, and high modulus. Test approaches typically included tensile and flexural measurements on single fibers or on multifilament tow fibers in controlled environments of air or argon at temperatures from 800 to 1400 C. Some fiber specimens were pretreated at composite fabrication temperatures to simulate in situ composite conditions, whereas others were precoated with potential interphase and matrix materials.

  5. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    None

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  6. Surface protection of light metals by one-step laser cladding with oxide ceramics

    Science.gov (United States)

    Nowotny, S.; Richter, A.; Tangermann, K.

    1999-06-01

    Today, intricate problems of surface treatment can be solved through precision cladding using advanced laser technology. Metallic and carbide coatings have been produced with high-power lasers for years, and current investigations show that laser cladding is also a promising technique for the production of dense and precisely localized ceramic layers. In the present work, powders based on Al2O3 and ZrO2 were used to clad aluminum and titanium light alloys. The compact layers are up to 1 mm thick and show a nonporous cast structure as well as a homogeneous network of vertical cracks. The high adhesive strength is due to several chemical and mechanical bonding mechanisms and can exceed that of plasmasprayed coatings. Compared to thermal spray techniques, the material deposition is strictly focused onto small functional areas of the workpiece. Thus, being a precision technique, laser cladding is not recommended for large-area coatings. Examples of applications are turbine components and filigree parts of pump casings.

  7. Chemical Modification Methods of Nanoparticles of Silicon Carbide Surface

    OpenAIRE

    Anton S. Yegorov; Vitaly S. Ivanov; Alexey V. Antipov; Alyona I. Wozniak; Kseniia V. Tcarkova.

    2015-01-01

    silicon carbide exhibits exceptional properties: high durability, high thermal conductivity, good heat resistance, low thermal expansion factor and chemical inactivity. Reinforcement with silicon carbide nanoparticles increases polymer’s tensile strength and thermal stability.Chemical methods of modification of the silicon carbide surface by means of variety of reagents from ordinary molecules to macromolecular polymers are reviewed in the review.The structure of silicon carbide surface layer...

  8. Synergistic methods for the production of high-strength and low-cost boron carbide

    Science.gov (United States)

    Wiley, Charles Schenck

    2011-12-01

    Boron carbide (B4C) is a non-oxide ceramic in the same class of nonmetallic hard materials as silicon carbide and diamond. The high hardness, high elastic modulus and low density of B4C make it a nearly ideal material for personnel and vehicular armor. B4C plates formed via hot-pressing are currently issued to U.S. soldiers and have exhibited excellent performance; however, hot-pressed articles contain inherent processing defects and are limited to simple geometries such as low-curvature plates. Recent advances in the pressureless sintering of B4C have produced theoretically-dense and complex-shape articles that also exhibit superior ballistic performance. However, the cost of this material is currently high due to the powder shape, size, and size distribution that are required, which limits the economic feasibility of producing such a product. Additionally, the low fracture toughness of pure boron carbide may have resulted in historically lower transition velocities (the projectile velocity range at which armor begins to fail) than competing silicon carbide ceramics in high-velocity long-rod tungsten penetrator tests. Lower fracture toughness also limits multi-hit protection capability. Consequently, these requirements motivated research into methods for improving the densification and fracture toughness of inexpensive boron carbide composites that could result in the development of a superior armor material that would also be cost-competitive with other high-performance ceramics. The primary objective of this research was to study the effect of titanium and carbon additives on the sintering and mechanical properties of inexpensive B4C powders. The boron carbide powder examined in this study was a sub-micron (0.6 mum median particle size) boron carbide powder produced by H.C. Starck GmbH via a jet milling process. A carbon source in the form of phenolic resin, and titanium additives in the form of 32 nm and 0.9 mum TiO2 powders were selected. Parametric studies of

  9. Using the Voice to Design Ceramics

    DEFF Research Database (Denmark)

    Hansen, Flemming Tvede; Jensen, Kristoffer

    2011-01-01

    SoundShaping, a system to create ceramics from the human voice. Based on a generic audio feature extraction system, and the principal component analysis to ensure that the pertinent information in the voice is used, a 3D shape is created using simple geometric rules. This shape is output to a 3D printer...

  10. Nano-ceramics and method thereof

    Energy Technology Data Exchange (ETDEWEB)

    Satcher, Jr., Joe H. (Patterson, CA); Gash, Alex (Livermore, CA); Simpson, Randall (Livermore, CA); Landingham, Richard (Livermore, CA); Reibold, Robert A. (Salida, CA)

    2006-08-08

    Disclosed herein is a method to produce ceramic materials utilizing the sol-gel process. The methods enable the preparation of intimate homogeneous dispersions of materials while offering the ability to control the size of one component within another. The method also enables the preparation of materials that will densify at reduced temperature.

  11. Silicon Carbide Solar Cells Investigated

    Science.gov (United States)

    Bailey, Sheila G.; Raffaelle, Ryne P.

    2001-01-01

    The semiconductor silicon carbide (SiC) has long been known for its outstanding resistance to harsh environments (e.g., thermal stability, radiation resistance, and dielectric strength). However, the ability to produce device-quality material is severely limited by the inherent crystalline defects associated with this material and their associated electronic effects. Much progress has been made recently in the understanding and control of these defects and in the improved processing of this material. Because of this work, it may be possible to produce SiC-based solar cells for environments with high temperatures, light intensities, and radiation, such as those experienced by solar probes. Electronics and sensors based on SiC can operate in hostile environments where conventional silicon-based electronics (limited to 350 C) cannot function. Development of this material will enable large performance enhancements and size reductions for a wide variety of systems--such as high-frequency devices, high-power devices, microwave switching devices, and high-temperature electronics. These applications would supply more energy-efficient public electric power distribution and electric vehicles, more powerful microwave electronics for radar and communications, and better sensors and controls for cleaner-burning, more fuel-efficient jet aircraft and automobile engines. The 6H-SiC polytype is a promising wide-bandgap (Eg = 3.0 eV) semiconductor for photovoltaic applications in harsh solar environments that involve high-temperature and high-radiation conditions. The advantages of this material for this application lie in its extremely large breakdown field strength, high thermal conductivity, good electron saturation drift velocity, and stable electrical performance at temperatures as high as 600 C. This behavior makes it an attractive photovoltaic solar cell material for devices that can operate within three solar radii of the Sun.

  12. Fabrication of thorium bearing carbide fuels

    Science.gov (United States)

    Gutierrez, Rueben L.; Herbst, Richard J.; Johnson, Karl W. R.

    1981-01-01

    Thorium-uranium carbide and thorium-plutonium carbide fuel pellets have been fabricated by the carbothermic reduction process. Temperatures of 1750.degree. C. and 2000.degree. C. were used during the reduction cycle. Sintering temperatures of 1800.degree. C. and 2000.degree. C. were used to prepare fuel pellet densities of 87% and >94% of theoretical, respectively. The process allows the fabrication of kilogram quantities of fuel with good reproducibility of chemicals and phase composition. Methods employing liquid techniques that form carbide microspheres or alloying-techniques which form alloys of thorium-uranium or thorium-plutonium suffer from limitation on the quantities processed of because of criticality concerns and lack of precise control of process conditions, respectively.

  13. Titanium carbide nanocrystals in circumstellar environments.

    Science.gov (United States)

    von Helden, G; Tielens, A G; van Heijnsbergen, D; Duncan, M A; Hony, S; Waters, L B; Meijer, G

    2000-04-14

    Meteorites contain micrometer-sized graphite grains with embedded titanium carbide grains. Although isotopic analysis identifies asymptotic giant branch stars as the birth sites of these grains, there is no direct observational identification of these grains in astronomical sources. We report that infrared wavelength spectra of gas-phase titanium carbide nanocrystals derived in the laboratory show a prominent feature at a wavelength of 20.1 micrometers, which compares well to a similar feature in observed spectra of postasymptotic giant branch stars. It is concluded that titanium carbide forms during a short (approximately 100 years) phase of catastrophic mass loss (>0.001 solar masses per year) in dying, low-mass stars.

  14. Ionisation Potentials of Metal Carbide Clusters

    Science.gov (United States)

    Dryza, Viktoras; Addicoat, M.; Gascooke, Jason; Buntine, Mark; Metha, Gregory

    2006-03-01

    Photo-Ionisation Efficiency (PIE) experiments have been performed on gas phase niobium and tantalum carbide clusters to determine their ionisation potentials (IPs). For TanCm (n = 3-4, m = 0-4) clusters an oscillatory behaviour is observed such that clusters with an odd number of carbon atoms have higher IPs and clusters with an even number of carbons have lower IPs. Excellent agreement is found with relative IPs calculated using density functional theory for the lowest energy structures, which are consistent with the development of a 2x2x2 face-centred nanocrystal. For the niobium carbide clusters we observe the species Nb4C5 and Nb4C6. Initial calculations suggest that these clusters contain carbon-carbon bonding. Interestingly, the stoichiometry for Nb4C6 is half that of a metcar, M8C12. Preliminary data will also be shown on bimetallic-carbide clusters.

  15. Carbides composite surface layers produced by (PTA)

    Energy Technology Data Exchange (ETDEWEB)

    Tajoure, Meloud, E-mail: Tajoore2000@yahoo.com [MechanicalEng.,HIHM,Gharian (Libya); Tajouri, Ali, E-mail: Tajouri-am@yahoo.com, E-mail: dr.mokhtarphd@yahoo.com; Abuzriba, Mokhtar, E-mail: Tajouri-am@yahoo.com, E-mail: dr.mokhtarphd@yahoo.com [Materials and Metallurgical Eng., UOT, Tripoli (Libya); Akreem, Mosbah, E-mail: makreem@yahoo.com [Industrial Research Centre,Tripoli (Libya)

    2013-12-16

    The plasma transferred arc technique was applied to deposit a composite layer of nickel base with tungsten carbide in powder form on to surface of low alloy steel 18G2A type according to polish standard. Results showed that, plasma transferred arc hard facing process was successfully conducted by using Deloro alloy 22 plus tungsten carbide powders. Maximum hardness of 1489 HV and minimum dilution of 8.4 % were achieved by using an arc current of 60 A. However, when the current was further increased to 120 A and the dilution increases with current increase while the hardness decreases. Microstructure of the nickel base deposit with tungsten carbide features uniform distribution of reinforcement particles with regular grain shape half - dissolved in the matrix.

  16. Mechanical Properties of Crystalline Silicon Carbide Nanowires.

    Science.gov (United States)

    Zhang, Huan; Ding, Weiqiang; Aidun, Daryush K

    2015-02-01

    In this paper, the mechanical properties of crystalline silicon carbide nanowires, synthesized with a catalyst-free chemical vapor deposition method, were characterized with nanoscale tensile testing and mechanical resonance testing methods inside a scanning electron microscope. Tensile testing of individual silicon carbide nanowire was performed to determine the tensile properties of the material including the tensile strength, failure strain and Young's modulus. The silicon carbide nanowires were also excited to mechanical resonance in the scanning electron microscope vacuum chamber using mechanical excitation and electrical excitation methods, and the corresponding resonance frequencies were used to determine the Young's modulus of the material according to the simple beam theory. The Young's modulus values from tensile tests were in good agreement with the ones obtained from the mechanical resonance tests.

  17. Silicon carbide, an emerging high temperature semiconductor

    Science.gov (United States)

    Matus, Lawrence G.; Powell, J. Anthony

    1991-01-01

    In recent years, the aerospace propulsion and space power communities have expressed a growing need for electronic devices that are capable of sustained high temperature operation. Applications for high temperature electronic devices include development instrumentation within engines, engine control, and condition monitoring systems, and power conditioning and control systems for space platforms and satellites. Other earth-based applications include deep-well drilling instrumentation, nuclear reactor instrumentation and control, and automotive sensors. To meet the needs of these applications, the High Temperature Electronics Program at the Lewis Research Center is developing silicon carbide (SiC) as a high temperature semiconductor material. Research is focussed on developing the crystal growth, characterization, and device fabrication technologies necessary to produce a family of silicon carbide electronic devices and integrated sensors. The progress made in developing silicon carbide is presented, and the challenges that lie ahead are discussed.

  18. Ceramic Technology Project. Semiannual progress report, April 1991--September 1991

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS`s Materials Development Program, was developed to meet the ceramic technology requirements of the OTS`s automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  19. Integration Science and Technology of Silicon-Based Ceramics and Composites:Technical Challenges and Opportunities

    Science.gov (United States)

    Singh, M.

    2013-01-01

    Ceramic integration technologies enable hierarchical design and manufacturing of intricate ceramic and composite parts starting with geometrically simpler units that are subsequently joined to themselves and/or to metals to create components with progressively higher levels of complexity and functionality. However, for the development of robust and reliable integrated systems with optimum performance for high temperature applications, detailed understanding of various thermochemical and thermomechanical factors is critical. Different technical approaches are required for the integration of ceramic to ceramic and ceramic to metal systems. Active metal brazing, in particular, is a simple and cost-effective method to integrate ceramic to metallic components. Active braze alloys usually contain a reactive filler metal (e.g., Ti, Cr, V, Hf etc) that promotes wettability and spreading by inducing chemical reactions with the ceramics and composites. In this presentation, various examples of brazing of silicon nitride to themselves and to metallic systems are presented. Other examples of joining of ceramic composites (C/SiC and SiC/SiC) using ceramic interlayers and the resulting microstructures are also presented. Thermomechanical characterization of joints is presented for both types of systems. In addition, various challenges and opportunities in design, fabrication, and testing of integrated similar (ceramic-ceramic) and dissimilar (ceramic-metal) material systems will be discussed. Potential opportunities and need for the development of innovative design philosophies, approaches, and integrated system testing under simulated application conditions will also be presented.

  20. Influence of flue gas components on the chemical properties of the ceramic materials (Co-)Ce{sub 0,8}Gd{sub 0,2-x}Pr{sub x}O{sub 2-{delta}}

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, J; Semmler, Ch; Kaps, Ch [Bauhaus University Weimar, Chair of Building and Materials Chemistry, Coudraystrasse 13c, 99423 Weimar (Germany); Schulze-Kueppers, F; Baumann, S; Meulenberg, W A, E-mail: jens.schneider@uni-weimar.de [Forschungzentrum Juelich, Institute of Energy and Climate Research (IEK 1), D-52425 Juelich (Germany)

    2011-05-15

    Materials in the system (Co-)Ce{sub 0.8}Gd{sub 0.2-x}Pr{sub x}O{sub 2-{delta}} are often used materials in the catalyst technology due to its oxygen storage capacity and are promising candidates for mixed conductive layer on membranes for oxygen separation in the Oxyfuel process. In both cases the material is exposed temperatures around 800 deg. C and is in contact with aggressive gas species like CO{sub 2} and SO{sub 2}, which may react with the ceramic material leading to a drop in their functional properties. In this work ceramic powder species with x = 0; 0.01; 0.03; 0.05; 0.1 and 0.2 were tested in two gas mixtures containing 99 vol.% CO{sub 2} and 1 vol.% SO{sub 2} on the one hand and 96.3 vol.% CO{sub 2}, 3.6 vol.% O{sub 2} and 0.1 vol.% SO{sub 2} on the other hand. The ceramic powders were treated for 5 hours at 800 deg. C. Before and after the treatment a phase analysis was done by XRD. X-ray amorphous sulphates and the belonging cations were quantified by a wet chemical route. Under CO{sub 2} gas the ceramic powders show a good chemical stability. The gassing with SO{sub 2} containing test gases causes a chemical expansion of the lattice in dependence of Pr content x due to a release of oxygen. Also small amounts of sulphate were found in the gassed samples. A small content of oxygen in the test gas (3.6 vol.-%) reduces the chemical expansion and the sulphate formation during the test significantly. An additional doping with 2 wt.-% Co inhibits the sulphate formation entirely.

  1. Ablation of carbide materials with femtosecond pulses

    Science.gov (United States)

    Dumitru, Gabriel; Romano, Valerio; Weber, Heinz P.; Sentis, Marc; Marine, Wladimir

    2003-01-01

    The response of cemented tungsten carbide and of titanium carbonitride was investigated with respect to damage and ablation properties, under interaction with ultrashort laser pulses. These carbide materials present high microhardness and are of significant interest for tribological applications. The experiments were carried out in air with a commercial Ti:sapphire laser at energy densities on the target up to 6.5 J/cm 2. The irradiated target surfaces were analyzed with optical, SEM and AFM techniques and the damage and ablation threshold values were determined using the measured spot diameters and the calculated incident energy density distributions.

  2. Ultrarapid microwave synthesis of superconducting refractory carbides

    Energy Technology Data Exchange (ETDEWEB)

    Vallance, Simon R. [Department of Chemical and Environmental Engineering, University of Nottingham (United Kingdom); School of Chemistry, University Nottingham (United Kingdom); Round, David M. [School of Chemistry, University Nottingham (United Kingdom); Ritter, Clemens [Institut Laue-Langevin, Grenoble (France); Cussen, Edmund J. [WestCHEM, Department of Pure and Applied Chemistry, University of Strathclyde, Glasgow (United Kingdom); Kingman, Sam [Department of Chemical and Environmental Engineering, University of Nottingham (United Kingdom); Gregory, Duncan H. [WestCHEM, Department of Chemistry, University of Glasgow (United Kingdom)

    2009-11-26

    Nb{sub 1-x}Ta{sub x}C Carbides can be synthesized by high power MW methods in less than 30 s. In situ and ex situ techniques probing changes in temperature and dielectric properties with time demonstrate that the reactions self-terminate as the loss tangent of the materials decreases. The resulting carbides are carbon deficient and superconducting; T{sub c} correlates linearly to unit cell volume, reaching a maximum at NbC. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  3. Stress envelope of silicon carbide composites at elevated temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Nozawa, Takashi, E-mail: nozawa.takashi67@jaea.go.jp [Japan Atomic Energy Agency, 2-166 Omotedate, Obuchi, Rokkasho, Aomori 039-3212 (Japan); Kim, Sunghun [Graduate School of Energy Science, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Ozawa, Kazumi; Tanigawa, Hiroyasu [Japan Atomic Energy Agency, 2-166 Omotedate, Obuchi, Rokkasho, Aomori 039-3212 (Japan)

    2014-10-15

    To identify a comprehensive stress envelope, i.e., strength anisotropy map, of silicon carbide fiber-reinforced silicon carbide matrix composite (SiC/SiC composite) for practical component design, tensile and compressive tests were conducted using the small specimen test technique specifically tailored for high-temperature use. In-plane shear properties were, however, estimated using the off-axial tensile method and assuming that the mixed mode failure criterion, i.e., Tsai–Wu criterion, is valid for the composites. The preliminary test results indicate no significant degradation to either proportional limit stress (PLS) or fracture strength by tensile loading at temperatures below 1000 °C. A similarly good tolerance of compressive properties was identified at elevated temperatures, except for a slight degradation in PLS. With the high-temperature test data of tensile, compressive and in-plane shear properties, the stress envelopes at elevated temperatures were finally obtained. A slight reduction in the design limit was obvious at elevated temperatures when the compressive mode is dominant, whereas a negligibly small impact on the design is expected by considering the tensile loading case.

  4. Frequency mixing in boron carbide laser ablation plasmas

    Energy Technology Data Exchange (ETDEWEB)

    Oujja, M.; Benítez-Cañete, A.; Sanz, M.; Lopez-Quintas, I.; Martín, M.; Nalda, R. de, E-mail: r.nalda@iqfr.csic.es; Castillejo, M.

    2015-05-01

    Graphical abstract: - Highlights: • Two-color frequency mixing has been studied in a laser ablation boron carbide plasma. • A space- and time-resolved study mapped the nonlinear optical species in the plasma. • The nonlinear process maximizes when charge recombination is expected to be completed. • Neutral atoms and small molecules are the main nonlinear species in this medium. • Evidence points to six-wave mixing as the most likely process. - Abstract: Nonlinear frequency mixing induced by a bichromatic field (1064 nm + 532 nm obtained from a Q-switched Nd:YAG laser) in a boron carbide (B{sub 4}C) plasma generated through laser ablation under vacuum is explored. A UV beam at the frequency of the fourth harmonic of the fundamental frequency (266 nm) was generated. The dependence of the efficiency of the process as function of the intensities of the driving lasers differs from the expected behavior for four-wave mixing, and point toward a six-wave mixing process. The frequency mixing process was strongly favored for parallel polarizations of the two driving beams. Through spatiotemporal mapping, the conditions for maximum efficiency were found for a significant delay from the ablation event (200 ns), when the medium is expected to be a low-ionized plasma. No late components of the harmonic signal were detected, indicating a largely atomized medium.

  5. Properties of ceramic candle filters

    Energy Technology Data Exchange (ETDEWEB)

    Pontius, D.H.

    1995-06-01

    The mechanical integrity of ceramic filter elements is a key issue for hot gas cleanup systems. To meet the demands of the advanced power systems, the filter components must sustain the thermal stresses of normal operations (pulse cleaning), of start-up and shut-down conditions, and of unanticipated process upsets such as excessive ash accumulation without catastrophic failure. They must also survive the various mechanical loads associated with handling and assembly, normal operation, and process upsets. For near-term filter systems, these elements must survive at operating temperatures of 1650{degrees}F for three years.

  6. Influence of Glass Components on Chromaticity and Properties of Green Glass-Ceramics%基础成分对绿色微晶玻璃色度及性能的影响

    Institute of Scientific and Technical Information of China (English)

    姜妍彦; 李振全; 王世凯; 刁云超

    2011-01-01

    以CaO-Al2O3-SiO2玻璃为基础,以CuO+Cr2O3为着色剂,通过烧结法制备了绿色微晶玻璃,采用X射线衍射、扫描电子显微镜、色度计、熟膨胀仪和硬度计研究了Al2O3、Na2O和ZnO含量对绿色微晶玻璃晶相结构、色度及性能的影响.结果表明:在所研究的成分范围内,Al2O3、ZnO和Na2O含量的变化不改变绿色微晶玻璃的主晶相,但随着Al2O3加入量的增加微晶相减少,熟膨胀系数和密度减小,显微硬度增大,颜色向褐绿色转变;随着Na2O含量的增加,微晶玻璃的颜色逐渐纯正,光泽度增加;随着ZnO含量的增加,微晶玻璃的色度不变,但表面光泽度降低.%Green glass-ceramics were prepared by sintering method based on CaO-Al2O3-SiO2 system glass, using CuO+Cr2O3 as colorants. Impact of the contents of A12O3, Na2O and ZnO in green glass-ceramics on crystal structure, chromaticity and properties was studied via X-ray diffraction, scanning electron microscope, colorimeter, dilatometer and hardness tester. The results indicate that the main crystal phase of green glass-ceramics doesn't change with the contents of A12O3, Na2O or ZnO in the range of the composition, but the microcrystalline phase, the thermal expansion coefficient decrease, micro-hardness increase, the color changes from bright green to brownish-green with the increasing of A12O3. The color of glass-ceramics gradually becomes bright green and the surface glossiness increases with the increasing of Na2O. The chromaticity of glass-ceramics doesn't change, but the surface glossiness decrease with the increasing of ZnO.

  7. Advanced Ceramics for NASA's Current and Future Needs

    Science.gov (United States)

    Jaskowiak, Martha H.

    2006-01-01

    Ceramic composites and monolithics are widely recognized by NASA as enabling materials for a variety of aerospace applications. Compared to traditional materials, ceramic materials offer higher specific strength which can enable lighter weight vehicle and engine concepts, increased payloads, and increased operational margins. Additionally, the higher temperature capabilities of these materials allows for increased operating temperatures within the engine and on the vehicle surfaces which can lead to improved engine efficiency and vehicle performance. To meet the requirements of the next generation of both rocket and air-breathing engines, NASA is actively pursuing the development and maturation of a variety of ceramic materials. Anticipated applications for carbide, nitride and oxide-based ceramics will be presented. The current status of these materials and needs for future goals will be outlined. NASA also understands the importance of teaming with other government agencies and industry to optimize these materials and advance them to the level of maturation needed for eventual vehicle and engine demonstrations. A number of successful partnering efforts with NASA and industry will be highlighted.

  8. Aluminium surface treatment with ceramic phases using diode laser

    Science.gov (United States)

    Labisz, K.; Tański, T.; Brytan, Z.; Pakieła, W.; Wiśniowski, M.

    2016-07-01

    Ceramic particles powder feeding into surface layer of engineering metal alloy is a well-known and widely used technique. New approach into the topic is to obtain finely distributed nano-sized particles involved in the aluminium matrix using the traditional laser technology. In this paper are presented results of microstructure investigation of cast aluminium-silicon-copper alloys surface layer after heat treatment and alloying with ceramic carbides of WC and ZrO2 using high-power diode laser. The surface layer was specially prepared for the reason of reducing the reflectivity, which is the main problem in the up-to-date metal matrix composites production. With scanning electron microscopy, it was possible to determine the deformation process and distribution of WC and ZrO2 ceramic powder phase. Structure of the surface after laser treatment changes, revealing three zones—remelting zone, heat-affected zone and transition zone placed over the Al substrate. The structural changes of ceramic powder, its distribution and morphology as well as microstructure of the matrix material influence on functional properties, especially wear resistance and hardness of the achieved layer, were investigated.

  9. Verification of ceramic structures

    NARCIS (Netherlands)

    Behar-Lafenetre, S.; Cornillon, L.; Rancurel, M.; Graaf, D. de; Hartmann, P.; Coe, G.; Laine, B.

    2012-01-01

    In the framework of the "Mechanical Design and Verification Methodologies for Ceramic Structures" contract [1] awarded by ESA, Thales Alenia Space has investigated literature and practices in affiliated industries to propose a methodological guideline for verification of ceramic spacecraft and instr

  10. Industrial Ceramics: Secondary Schools.

    Science.gov (United States)

    New York City Board of Education, Brooklyn, NY. Bureau of Curriculum Development.

    The expanding use of ceramic products in today's world can be seen in the areas of communications, construction, aerospace, textiles, metallurgy, atomic energy, and electronics. The demands of science have brought ceramics from an art to an industry using mass production and automated processes which requires the services of great numbers as the…

  11. Production of carbide-free thin ductile iron castings

    Institute of Scientific and Technical Information of China (English)

    M. Ashraf Sheikh

    2008-01-01

    The fast cooling rate of thin ductile iron castings requires special consideration to produce carbide-free castings. Extraor-dinary care was taken to select the charge to produce castings of 100-mm long round bars with 16-ram diameter. The castings show the presence of carbides in the bars. Seven melts were made with different temperatures and with different compositions to get rid of carbides. After chemical analyses, it was found that the extra purity of the charge with less than 0.008wt% sulfur in the castings was the cause of carbides. To remove the carbides fi'om the castings, sulfur should be added to the charge.

  12. Ultra-rapid processing of refractory carbides; 20 s synthesis of molybdenum carbide, Mo2C.

    Science.gov (United States)

    Vallance, Simon R; Kingman, Sam; Gregory, Duncan H

    2007-02-21

    The microwave synthesis of molybdenum carbide, Mo(2)C, from carbon and either molybdenum metal or the trioxide has been achieved on unprecedented timescales; Ex- and in-situ characterisation reveals key information as to how the reaction proceeds.

  13. New gas-gas heat exchanger in silicon carbide for heat recovery from high temperature gases (1200/sup 0/C)

    Energy Technology Data Exchange (ETDEWEB)

    Galant, S.; Grouset, D.; Martinez, G.; Mulet, J.; Rebuffat, D. (Societe Bertin, 78 - Plaisir (France)); Minjolle, L. (Societe Ceraver, 75 - Paris (France))

    1984-06-01

    A study of a novel gas-gas ceramic heat exchanger is presented with main industrial end uses as a heat recovery systems on exhaust combustion gases to preheat the combustion air to furnace burners. Large overall heat transfer coefficients are obtained by using both radiative and jet impingement convective heat transfer. A silicium carbide plate design is chosen on the basis of existing large scale production capabilities. A 100 hour experimental test program is carried out successfully, which confirms thermodynamic calculations and good overall design: 4 year payback times are expected for a standard industrial case examined. Further optimization studies will aim at further reducing such preliminary values.

  14. Probabilistic Prediction of Lifetimes of Ceramic Parts

    Science.gov (United States)

    Nemeth, Noel N.; Gyekenyesi, John P.; Jadaan, Osama M.; Palfi, Tamas; Powers, Lynn; Reh, Stefan; Baker, Eric H.

    2006-01-01

    ANSYS/CARES/PDS is a software system that combines the ANSYS Probabilistic Design System (PDS) software with a modified version of the Ceramics Analysis and Reliability Evaluation of Structures Life (CARES/Life) Version 6.0 software. [A prior version of CARES/Life was reported in Program for Evaluation of Reliability of Ceramic Parts (LEW-16018), NASA Tech Briefs, Vol. 20, No. 3 (March 1996), page 28.] CARES/Life models effects of stochastic strength, slow crack growth, and stress distribution on the overall reliability of a ceramic component. The essence of the enhancement in CARES/Life 6.0 is the capability to predict the probability of failure using results from transient finite-element analysis. ANSYS PDS models the effects of uncertainty in material properties, dimensions, and loading on the stress distribution and deformation. ANSYS/CARES/PDS accounts for the effects of probabilistic strength, probabilistic loads, probabilistic material properties, and probabilistic tolerances on the lifetime and reliability of the component. Even failure probability becomes a stochastic quantity that can be tracked as a response variable. ANSYS/CARES/PDS enables tracking of all stochastic quantities in the design space, thereby enabling more precise probabilistic prediction of lifetimes of ceramic components.

  15. Reducing chemical vapour infiltration time for ceramic matrix composites.

    Science.gov (United States)

    Timms, L. A.; Westby, W.; Prentice, C.; Jaglin, D.; Shatwell, R. A.; Binner, J. G. P.

    2001-02-01

    Conventional routes to producing ceramic matrix composites (CMCs) require the use of high temperatures to sinter the individual ceramic particles of the matrix together. Sintering temperatures are typically much higher than the upper temperature limits of the fibres. This paper details preliminary work carried out on producing a CMC via chemical vapour infiltration (CVI), a process that involves lower processing temperatures, thus avoiding fibre degradation. The CVI process has been modified and supplemented in an attempt to reduce the CVI process time and to lower the cost of this typically expensive process. To this end microwave-enhanced CVI (MECVI) has been chosen, along with two alternative pre-infiltration steps: electrophoretic infiltration and vacuum bagging. The system under investigation is based on silicon carbide fibres within a silicon carbide matrix (SiCf/SiC). The results demonstrate that both approaches result in an enhanced initial density and a consequent significant reduction in the time required for the MECVI processing step. Dual energy X-ray absorptiometry was used as a non-destructive, density evaluation technique. Initial results indicate that the presence of the SiC powder in the pre-form changes the deposition profile during the MECVI process.

  16. Ceramic HEPA Filter Program

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, M A; Bergman, W; Haslam, J; Brown, E P; Sawyer, S; Beaulieu, R; Althouse, P; Meike, A

    2012-04-30

    Potential benefits of ceramic filters in nuclear facilities: (1) Short term benefit for DOE, NRC, and industry - (a) CalPoly HTTU provides unique testing capability to answer questions for DOE - High temperature testing of materials, components, filter, (b) Several DNFSB correspondences and presentations by DNFSB members have highlighted the need for HEPA filter R and D - DNFSB Recommendation 2009-2 highlighted a nuclear facility response to an evaluation basis earthquake followed by a fire (aka shake-n-bake) and CalPoly has capability for a shake-n-bake test; (2) Intermediate term benefit for DOE and industry - (a) Filtration for specialty applications, e.g., explosive applications at Nevada, (b) Spin-off technologies applicable to other commercial industries; and (3) Long term benefit for DOE, NRC, and industry - (a) Across industry, strong desire for better performance filter, (b) Engineering solution to safety problem will improve facility safety and decrease dependence on associated support systems, (c) Large potential life-cycle cost savings, and (d) Facilitates development and deployment of LLNL process innovations to allow continuous ventilation system operation during a fire.

  17. Using the Voice to Design Ceramics

    DEFF Research Database (Denmark)

    Tvede Hansen, Flemming; Jensen, Kristoffer

    2011-01-01

    Digital technology makes new possibilities in ceramic craft. This project is about how experiential knowledge that the craftsmen gains in a direct physical and tactile interaction with a responding material can be transformed and utilized in the use of digital technologies. The project presents...... SoundShaping, a system to create ceramics from the human voice. Based on a generic audio feature extraction system, and the principal component analysis to ensure that the pertinent information in the voice is used, a 3D shape is created using simple geometric rules. This shape is output to a 3D printer...... to make ceramic results. The system demonstrates the close connection between digital technology and craft practice....

  18. Ceramics As Materials Of Construction

    OpenAIRE

    Zaki, A.; Eteiba, M. B.; Abdelmonem, N.M.

    1988-01-01

    This paper attempts to review the limitations for using the important ceramics in contact with corrosive media. Different types of ceramics are included. Corrosion properties of ceramics and their electrical properties are mentioned. Recommendations are suggested for using ceramics in different media.

  19. Titanium carbide nanocrystals in circumstellar environments

    NARCIS (Netherlands)

    von Helden, G; Tielens, ACGM; van Heijnsbergen, D; Duncan, MA; Hony, S; Waters, LBFM; Meijer, G.

    2000-01-01

    Meteorites contain micrometer-sized graphite grains with embedded titanium carbide grains. Although isotopic analysis identifies asymptotic giant branch stars as the birth sites of these grains, there is no direct observational identification of these grains in astronomical sources. We report that i

  20. CLAD CARBIDE NUCLEAR FUEL, THERMIONIC POWER, MODULES.

    Science.gov (United States)

    The general objective is to evaluate a clad carbide emitter, thermionic power module which simulates nuclear reactor installation, design, and...performance. The module is an assembly of two series-connected converters with a single common cesium reservoir. The program goal is 500 hours

  1. Boron carbide morphology changing under purification

    Science.gov (United States)

    Rahmatullin, I. A.; Sivkov, A. A.

    2015-10-01

    Boron carbide synthesized by using coaxial magnetoplasma accelerator with graphite electrodes was purified by two different ways. XRD-investigations showed content changing and respectively powder purification. Moreover TEM-investigations demonstrated morphology changing of product under purification that was discussed in the work.

  2. Casimir force measurements from silicon carbide surfaces

    NARCIS (Netherlands)

    Sedighi, M.; Svetovoy, V. B.; Palasantzas, G.

    2016-01-01

    Using an atomic force microscope we performed measurements of the Casimir force between a gold-coated (Au) microsphere and doped silicon carbide (SiC) samples. The last of these is a promising material for devices operating under severe environments. The roughness of the interacting surfaces was mea

  3. Method of preparing a porous silicon carbide

    NARCIS (Netherlands)

    Moene, R.; Tazelaar, F.W.; Makkee, M.; Moulijn, J.A.

    1994-01-01

    Abstract of NL 9300816 (A) Described is a method of preparing a porous silicon carbide suitable for use as a catalyst or as a catalyst support. Porous carbon is provided with a catalyst which is suitable for catalysing gasification of carbon with hydrogen, and with a catalyst suitable for cataly

  4. Silicon Carbide Technologies for Lightweighted Aerospace Mirrors

    Science.gov (United States)

    2008-09-01

    silicon carbide (SiC) based materials. It is anticipated that SiC can be utilized for most applications from cryogenic to high temperatures. This talk will focus on describing the SOA for these (near term) SiC technology solutions for making mirror structural substrates, figuring and finishing technologies being investigated to reduce cost time

  5. Boron Carbides As Thermo-electric Materials

    Science.gov (United States)

    Wood, Charles

    1988-01-01

    Report reviews recent theoretical and experimental research on thermoelectric materials. Recent work with narrow-band semiconductors demonstrated possibility of relatively high thermoelectric energy-conversion efficiencies in materials withstanding high temperatures needed to attain such efficiencies. Among promising semiconductors are boron-rich borides, especially boron carbides.

  6. Casimir forces from conductive silicon carbide surfaces

    NARCIS (Netherlands)

    Sedighi Ghozotkhar, Mehdi; Svetovoy, V. B.; Broer, W. H.; Palasantzas, G.

    2014-01-01

    Samples of conductive silicon carbide (SiC), which is a promising material due to its excellent properties for devices operating in severe environments, were characterized with the atomic force microscope for roughness, and the optical properties were measured with ellipsometry in a wide range of fr

  7. Prior Surface Integrity Assessment of Coated and Uncoated Carbide Inserts Using Atomic Force Microscopy

    Directory of Open Access Journals (Sweden)

    Abdulla Almazrouee

    2011-04-01

    Full Text Available Coated carbide inserts are considered vital components in machining processes and advanced functional surface integrity of inserts and their coating are decisive factors for tool life. Atomic Force Microscopy (AFM implementation has gained acceptance over a wide spectrum of research and science applications. When used in a proper systematic manner, the AFM features can be a valuable tool for assessment of tool surface integrity. The aim of this paper is to assess the integrity of coated and uncoated carbide inserts using AFM analytical parameters. Surface morphology of as-received coated and uncoated carbide inserts is examined, analyzed, and characterized through the determination of the appropriate scanning setting, the suitable data type imaging techniques and the most representative data analysis parameters using the MultiMode AFM microscope in contact mode. The results indicate that it is preferable to start with a wider scan size in order to get more accurate interpretation of surface topography. Results are found credible to support the idea that AFM can be used efficiently in detecting flaws and defects of coated and uncoated carbide inserts using specific features such as “Roughness” and “Section” parameters. A recommended strategy is provided for surface examination procedures of cutting inserts using various AFM controlling parameters.

  8. Qualification of Indigenously Developed Special Coatings for Aero-Engine Components

    Directory of Open Access Journals (Sweden)

    V. Sambasiva Rao

    1999-10-01

    Full Text Available The demand for higher performance and reliability of aero-engiaes necessitates its components to worksatisfactorily under severe operating conditions. The durability of various components in these environmentis often enhanced by applying suitable coatings. The development of new materials/processing methods andalso various coatings to protect the components have been driven by the ever-increasing severity of theaero-engine internal environment. While the selection of a coating is dictated by the operating conditionsand the nature of the environment and also on the substrate, the durability of the coating depends uponthe mode of degradation of the coating and substrate in service.Though certification of an aero-engine after developmt obviously includes: validation of the componentsand its coatings, indigenous substitution of an already-qualified component system requires a re-orientationof the qualification methodology. This paper describes an approach for qualification of indigenously developedspecial coatings processes for application on aero-engine components. This approach has been adoptedsuccesshlly in validating several indigenous coatingslpmcesses, viz, aluminium-silicon diffusion coating appliedby pack cementation for oxidationhot comsion resistance, cobalt-chromium carbide coating by electrodepositionfor wear resistance, chromium carbide-nickel chromium coating applied by detonation gun and yttria-stabilisedzirconia thermal barrier coating applied by plasma spray.The approaih consists of a series of validation tests configured to assess the coating-substrate system.The rationale in evolving the qualification tests based on the type of coating, coating process, operating conditionsfor the components, probable failure modes and coating-base metal interaction, are described. In addition,comparison of the test results obtained on the test specimens coated with indigenously developed coatingsand imported coatings is also enumerated to show

  9. Defects and microstructural evolution of proton irradiated titanium carbide

    Energy Technology Data Exchange (ETDEWEB)

    Dickerson, Clayton, E-mail: cdickerson@anl.gov [Material Science Program, University of Wisconsin - Madison, Madison, WI 53706 (United States); Yang, Yong; Allen, Todd R. [Department of Engineering Physics, University of Wisconsin - Madison, Madison, WI 53706 (United States)

    2012-05-15

    Titanium carbide has been identified as a candidate material for advanced coated nuclear fuel components, however little is known about the response of TiC to particle irradiation at elevated temperatures. To understand the radiation effects in TiC, proton irradiations were conducted to three doses (0.17, 0.34, and 0.80 dpa) at three temperatures (600 Degree-Sign C, 800 Degree-Sign C, and 900 Degree-Sign C), and post irradiation examination was performed with a number of TEM techniques to evaluate the irradiated microstructures. The predominant irradiation induced aggregate defects found by high resolution TEM and diffraction contrast TEM were interstitial Frank-type loops, while unfaulted loops were also identified. By monitoring the loop sizes and densities and accounting for the interstitials which formed the loops, a marked increase in vacancy point defect mobility was observed around 800 Degree-Sign C.

  10. Frequency mixing in boron carbide laser ablation plasmas

    Science.gov (United States)

    Oujja, M.; Benítez-Cañete, A.; Sanz, M.; Lopez-Quintas, I.; Martín, M.; de Nalda, R.; Castillejo, M.

    2015-05-01

    Nonlinear frequency mixing induced by a bichromatic field (1064 nm + 532 nm obtained from a Q-switched Nd:YAG laser) in a boron carbide (B4C) plasma generated through laser ablation under vacuum is explored. A UV beam at the frequency of the fourth harmonic of the fundamental frequency (266 nm) was generated. The dependence of the efficiency of the process as function of the intensities of the driving lasers differs from the expected behavior for four-wave mixing, and point toward a six-wave mixing process. The frequency mixing process was strongly favored for parallel polarizations of the two driving beams. Through spatiotemporal mapping, the conditions for maximum efficiency were found for a significant delay from the ablation event (200 ns), when the medium is expected to be a low-ionized plasma. No late components of the harmonic signal were detected, indicating a largely atomized medium.

  11. Microelectrical Discharge Machining: A Suitable Process for Machining Ceramics

    Directory of Open Access Journals (Sweden)

    Andreas Schubert

    2015-01-01

    Full Text Available Today ceramics are used in many industrial applications, for example, in the biomedical field, for high-temperature components or for cutting tools. This is attributed to their excellent mechanical and physical properties, as low density, high strength, and hardness or chemical resistance. However, these specific mechanical properties lead to problems regarding the postprocessing of ceramics. In particular, cutting processes require expensive tools which cause high manufacturing costs to machine ceramics. Consequently, there is a demand for alternative machining processes. Microelectrical discharge machining (micro-EDM is a thermal abrasion process which is based on electrical discharges between a tool and a workpiece. The advantages of micro-EDM are more and more in focus for ceramic machining. These advantages include the process of being a noncontact technology, an independency of material brittleness and hardness, a low impact on the material, and the achievable microstructures. This paper presents the current state of investigations regarding micro-EDM of ceramics. Beside the process principle of EDM, the used procedures for machining ceramics and insulating ceramics are described. Furthermore several machining examples are presented to demonstrate the possibilities of the micro-EDM process with regard to the machining of ceramics.

  12. High Power Silicon Carbide (SiC) Power Processing Unit Development

    Science.gov (United States)

    Scheidegger, Robert J.; Santiago, Walter; Bozak, Karin E.; Pinero, Luis R.; Birchenough, Arthur G.

    2015-01-01

    NASA GRC successfully designed, built and tested a technology-push power processing unit for electric propulsion applications that utilizes high voltage silicon carbide (SiC) technology. The development specifically addresses the need for high power electronics to enable electric propulsion systems in the 100s of kilowatts. This unit demonstrated how high voltage combined with superior semiconductor components resulted in exceptional converter performance.

  13. Interfacial adhesion of dental ceramic-resin systems

    Science.gov (United States)

    Della Bona, Alvaro

    The clinical success of resin bonding procedures for indirect ceramic restorations and ceramic repairs depends on the quality and durability of the bond between the ceramic and the resin. The quality of this bond will depend upon the bonding mechanisms that are controlled in part by the surface treatment that promotes micromechanical and/or chemical bonding to the substrate. The objective of this study is to correlate interfacial toughness (K A) with fracture surface morphological parameters of the dental ceramic-resin systems as a function of ceramic surface treatment. The analytical procedures focused on characterizing the microstructure and fracture properties of EmpressRTM ceramics (a leucite-based core ceramic, two lithia disilicate-based core ceramics, and a glass veneer) and determining the ceramic-resin adhesion zone bond strength characteristics. Microstructure and composition are controlling factors in the development of micromechanical retention produced by etching. Silane treated ceramics negated the effect of surface roughening produced by etching, inducing lower surface energy of the ceramic and, reduced bonding effectiveness. There was a positive correlation between WA, tensile bond strength (a), and KA, i.e., higher mean WA value, and higher mean sigma and KA values. This study suggests that (1) the sigma and KA values for ceramic bonded to resin are affected by the ceramic microstructure and the ceramic surface treatments; (2) the definition of the adhesion zone is essential to classify the modes of failure, which should be an integral component of all failure analyses; (3) the microtensile test may be preferable to conventional shear or flexural tests as an indicator of composite-ceramic bond quality; and (4) careful microscopic analysis of fracture surfaces and an x-ray dot map can produce a more consistent and complete description of the fracture process and interpretation of the modes of failure. The mode of failure and fractographic analyses

  14. A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing of Ceramic Composites. Part III; Additive Manufacturing and Characterization of Ceramic Composites

    Science.gov (United States)

    Halbig, Michael C.; Grady, Joseph E.; Singh, Mrityunjay; Ramsey, Jack; Patterson, Clark; Santelle, Tom

    2015-01-01

    This publication is the third part of a three part report of the project entitled "A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing" funded by NASA Aeronautics Research Institute (NARI). The objective of this project was to conduct additive manufacturing to produce ceramic matrix composite materials and aircraft engine components by the binder jet process. Different SiC powders with median sizes ranging from 9.3 to 53.0 microns were investigated solely and in powder blends in order to maximize powder packing. Various infiltration approaches were investigated to include polycarbosilane (SMP-10), phenolic, and liquid silicon. Single infiltrations of SMP-10 and phenolic only slightly filled in the interior. When the SMP-10 was loaded with sub-micron sized SiC powders, the infiltrant gave a much better result of filling in the interior. Silicon carbide fibers were added to the powder bed to make ceramic matrix composite materials. Microscopy showed that the fibers were well distributed with no preferred orientation on the horizontal plane and fibers in the vertical plane were at angles as much as 45deg. Secondary infiltration steps were necessary to further densify the material. Two to three extra infiltration steps of SMP-10 increased the density by 0.20 to 0.55 g/cc. However, the highest densities achieved were 2.10 to 2.15 g/cc. Mechanical tests consisting of 4 point bend tests were conducted. Samples from the two CMC panels had higher strengths and strains to failure than the samples from the two nonfiber reinforced panels. The highest strengths were from Set N with 65 vol% fiber loading which had an average strength of 66 MPa. Analysis of the fracture surfaces did not reveal pullout of the reinforcing fibers. Blunt fiber failure suggested that there was not composite behavior. The binder jet additive manufacturing method was used to also demonstrate the fabrication of turbine engine vane components of two different designs and sizes. The

  15. Production and characterization of ceramics for armor application; Producao e caracterizacao de ceramicas para blindagem balistica

    Energy Technology Data Exchange (ETDEWEB)

    Alves, J.T.; Lopes, C.M.A. [Instituto Tecnologico de Aeronautica (ITA), Sao Jose dos Campos, SP (Brazil). Div. de Engenharia Mecanica-Aeronautica; Assis, J.M.K.; Melo, F.C.L., E-mail: cmoniz@iae.cta.b [Instituto de Aeronautica e Espaco (IAE), Sao Jose dos Campos, SP (Brazil). Div. de Materiais

    2010-07-01

    The fabrication of devices for ballistic protection as bullet proof vests and helmets and armored vehicles has been evolving over the past years along with the materials and models used for this specific application. The requirements for high efficient light-weight ballistic protection systems which not interfere in the user comfort and mobility has driven the research in this area. In this work we will present the results of characterization of two ceramics based on alumina and silicon carbide. The ceramics were produced in lab scale and the specific mass, scanning electron microscopy (SEM) microstructure, Vickers hardness, flexural resistance at room temperature and X-ray diffraction were evaluated. Ballistic tests performed in the selected materials showed that the ceramics present armor efficiency. (author)

  16. Porosity Detection in Ceramic Armor Tiles via Ultrasonic Time-Of

    Science.gov (United States)

    Margetan, Frank J.; Richter, Nathaniel; Jensen, Terrence

    2011-06-01

    Some multilayer armor panels contain ceramic tiles as one constituent, and porosity in the tiles can affect armor performance. It is well known that porosity in ceramic materials leads to a decrease in ultrasonic velocity. We report on a feasibility study exploring the use of ultrasonic time-of-flight (TOF) to locate and characterize porous regions in armor tiles. The tiles in question typically have well-controlled thickness, thus simplifying the translation of TOF data into velocity data. By combining UT velocity measurements and X-ray absorption measurements on selected specimens, one can construct a calibration curve relating velocity to porosity. That relationship can then be used to translate typical ultrasonic C-scans of TOF-versus-position into C-scans of porosity-versus-position. This procedure is demonstrated for pulse/echo, focused-transducer inspections of silicon carbide (SiC) ceramic tiles.

  17. Ceramic fibers for matrix composites in high-temperature engine applications

    Science.gov (United States)

    Baldus; Jansen; Sporn

    1999-07-30

    High-temperature engine applications have been limited by the performance of metal alloys and carbide fiber composites at elevated temperatures. Random inorganic networks composed of silicon, boron, nitrogen, and carbon represent a novel class of ceramics with outstanding durability at elevated temperatures. SiBN(3)C was synthesized by pyrolysis of a preceramic N-methylpolyborosilazane made from the single-source precursor Cl(3)Si-NH-BCl(2). The polymer can be processed to a green fiber by melt-spinning, which then undergoes an intermediate curing step and successive pyrolysis. The ceramic fibers, which are presently produced on a semitechnical scale, combine several desired properties relevant for an application in fiber-reinforced ceramic composites: thermal stability, mechanical strength, high-temperature creep resistivity, low density, and stability against oxidation or molten silicon.

  18. Ceramic fiber coatings development and demonstration. Final technical report, 1 July 1989-31 May 1993

    Energy Technology Data Exchange (ETDEWEB)

    Streckert, H.; Hazlebeck, D.; Montgomery, F.; Norton, K.; Schneir, I.

    1993-05-28

    The objective of this program was to develop fiber coating techniques by gas phase and liquid phase processes for interface control in ceramic matrix and metal matrix composites. Thermochemical evaluations of fiber/coating/matrix systems were performed theoretically and experimentally. Liquid phase processes were developed mainly for oxide coatings. Gas phase processes were developed for-carbide, nitride and boride coatings. Coatings were produced on continuous fiber tows and woven fabric. A small scale continuous fabric coater was designed and constructed. Coated fiber tows were infiltrated with silicon nitride matrix by chemical vapor deposition in order to study fiber matrix interactions. Composite coupons were made from Nicalon cloth and infiltrated with silicon nitride. Samples coated with high temperature BN showed flexural strengths up to 350 MPa.... Ceramic Fiber Coating, Chemical Vapor Deposition, Sol-Gel Ceramic Matrix Composites, Metal Matrix Composites.

  19. A new class of electrocatalysts for hydrogen production from water electrolysis: metal monolayers supported on low-cost transition metal carbides.

    Science.gov (United States)

    Esposito, Daniel V; Hunt, Sean T; Kimmel, Yannick C; Chen, Jingguang G

    2012-02-15

    This work explores the opportunity to substantially reduce the cost of hydrogen evolution reaction (HER) catalysts by supporting monolayer (ML) amounts of precious metals on transition metal carbide substrates. The metal component includes platinum (Pt), palladium (Pd), and gold (Au); the low-cost carbide substrate includes tungsten carbides (WC and W(2)C) and molybdenum carbide (Mo(2)C). As a platform for these studies, single-phase carbide thin films with well-characterized surfaces have been synthesized, allowing for a direct comparison of the intrinsic HER activity of bare and Pt-modified carbide surfaces. It is found that WC and W(2)C are both excellent cathode support materials for ML Pt, exhibiting HER activities that are comparable to bulk Pt while displaying stable HER activity during chronopotentiometric HER measurements. The findings of excellent stability and HER activity of the ML Pt-WC and Pt-W(2)C surfaces may be explained by the similar bulk electronic properties of tungsten carbides to Pt, as is supported by density functional theory calculations. These results are further extended to other metal overlayers (Pd and Au) and supports (Mo(2)C), which demonstrate that the metal ML-supported transition metal carbide surfaces exhibit HER activity that is consistent with the well-known volcano relationship between activity and hydrogen binding energy. This work highlights the potential of using carbide materials to reduce the costs of hydrogen production from water electrolysis by serving as stable, low-cost supports for ML amounts of precious metals.

  20. Development of Thin Film Ceramic Thermocouples for High Temperature Environments

    Science.gov (United States)

    Wrbanek, John D.; Fralick, Gustave C.; Farmer, Serene C.; Sayir, Ali; Blaha, Charles A.; Gonzalez, Jose M.

    2004-01-01

    The maximum use temperature of noble metal thin film thermocouples of 1100 C (2000 F) may not be adequate for use on components in the increasingly harsh conditions of advanced aircraft and next generation launch technology. Ceramic-based thermocouples are known for their high stability and robustness at temperatures exceeding 1500 C, but are typically found in the form of rods or probes. NASA Glenn Research Center is investigating the feasibility of ceramics as thin film thermocouples for extremely high temperature applications to take advantage of the stability and robustness of ceramics and the non-intrusiveness of thin films. This paper will discuss the current state of development in this effort.

  1. Interface coatings for Carbon and Silicon Carbide Fibers in Silicon Carbide Matrixes Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Interface coatings for fiber-reinforced composites are an enabling technology for high temperature ceramic matrix composites. Because of their availability and...

  2. Computational simulation of reactive melt infiltration in a porous preform pertaining to the fabrication of ceramic-matrix composites

    Science.gov (United States)

    Rajesh, Gopalaswamy

    Ceramic-matrix composites (CMCs) are an important class of composite materials that are being considered for a broad range of aerospace components that need to withstand elevated temperatures. CMCs offer significant potential for raising the thrust-to-weight ratio of gas turbine engines by tailoring directions of high specific reliability using design-based fiber architecture. Reactive melt infiltration is a process used to manufacture silicon carbide fiber reinforced silicon carbide (SiC/SiC) composites. This method of making SiC/SiC composites is advantageous since it is fast and net shapes can be obtained. The present stage of research on reactive infiltration is primarily experimental, wherein complete infiltration is rarely achieved and unreacted silicon still remains in the composite. Towards this end, this thesis deals with the modeling aspect of reactive melt infiltration and estimates permeability as a function of time for a preform geometry of hexagonally packed array of cylindrical (carbon-coated silicon carbide) fibers. The modeling of the complete process has been structured into two stages, namely, micro and macro modeling. At the micro level, spherical and cylindrical geometries are considered for the reinforcements coated with carbon and solutions to the problem of coupled heat and mass transfer with chemical reaction and volume expansion are derived and solved numerically. Finite element analysis is used to qualitatively study the change in porosity in a representative volume element (RVE) with moving boundaries. The porosity of an RVE is calculated as a function of time from the growth of the SiC layer on the carbon-coated reinforcement. The permeability of the preform is then estimated as a function of the porosity in the macro model. The thickness of the reaction product (SiC) layer forming the matrix in the composite is determined in terms of physical parameters (diffusivity of the reactants Si and carbon, temperature) and non

  3. Synthesis of silicon carbide fibers from polycarbosilane by electrospinning method

    Science.gov (United States)

    Yue, Yuan

    Silicon carbide (SiC) is widely used in many fields due to its unique properties. Bulk SiC normally has a flexural strength of 500 -- 550 MPa, a Vickers hardness of ~27 GPa, a Young's modulus of 380 -- 430 GPa, and a thermal conductivity of approximately 120 W/mK. SiC fibers are of great interest since they are the good candidates for reinforcing ceramic matrix composites (CMCs) because of the weavability and high temperature strength of about two to three GPa at about 1000 °C. Silicon carbide fibers have been synthesized from polycarbosilane (PCS) with ~25 μm diameter using the melt-spinning method, followed by the curing and pyrolysis. In order to fabricate SiC fibers with small diameters, electrospinning method has been studied. The electrospinning technique is notable in that the fiber diameters can be controlled over a scale of nanometers to micrometers by controlling the processing parameters. However, there have only been limited studies of synthesis of silicon carbide fibers from polycarbosilane by electrospinning method. Moreover, there is no previous report for tensile strength testing of SiC fibers synthesized by electrospinning. The main objectives of this thesis are to study these problems. In this study, SiC fibers were obtained from polycarbosilane solutions using electrospinning method. In these solutions, dimethylformamide (DMF) and xylene were used as the solvents. The spinnability of the solutions was studied at different polycarbosilane concentrations, as were the ratios between DMF and xylene. The influence of electrospinning parameters such as voltage, flow rate and volume ratio of solvent on fiber diameter were studied. It was found that a minimal DMF content was ii required for the solutions to be spinnable for each PCS concentration. However, DMF content could not exceed 40% of the solvent volume, otherwise PCS could not be dissolved. The fiber diameters increased with increasing flow rate, and slightly decreased with increasing applied

  4. Making Ceramic Cameras

    Science.gov (United States)

    Squibb, Matt

    2009-01-01

    This article describes how to make a clay camera. This idea of creating functional cameras from clay allows students to experience ceramics, photography, and painting all in one unit. (Contains 1 resource and 3 online resources.)

  5. Ceramic fiber filter technology

    Energy Technology Data Exchange (ETDEWEB)

    Holmes, B.L.; Janney, M.A.

    1996-06-01

    Fibrous filters have been used for centuries to protect individuals from dust, disease, smoke, and other gases or particulates. In the 1970s and 1980s ceramic filters were developed for filtration of hot exhaust gases from diesel engines. Tubular, or candle, filters have been made to remove particles from gases in pressurized fluidized-bed combustion and gasification-combined-cycle power plants. Very efficient filtration is necessary in power plants to protect the turbine blades. The limited lifespan of ceramic candle filters has been a major obstacle in their development. The present work is focused on forming fibrous ceramic filters using a papermaking technique. These filters are highly porous and therefore very lightweight. The papermaking process consists of filtering a slurry of ceramic fibers through a steel screen to form paper. Papermaking and the selection of materials will be discussed, as well as preliminary results describing the geometry of papers and relative strengths.

  6. Advanced Ceramics Property Measurements

    Science.gov (United States)

    Salem, Jonathan; Helfinstine, John; Quinn, George; Gonczy, Stephen

    2013-01-01

    Mechanical and physical properties of ceramic bodies can be difficult to measure correctly unless the proper techniques are used. The Advanced Ceramics Committee of ASTM, C-28, has developed dozens of consensus test standards and practices to measure various properties of a ceramic monolith, composite, or coating. The standards give the "what, how, how not, and why" for measurement of many mechanical, physical, thermal, and performance properties. Using these standards will provide accurate, reliable, and complete data for rigorous comparisons with other test results from your test lab, or another. The C-28 Committee has involved academics, producers, and users of ceramics to write and continually update more than 45 standards since the committee's inception in 1986. Included in this poster is a pictogram of the C-28 standards and information on how to obtain individual copies with full details or the complete collection of standards in one volume.

  7. The Effects of Metamorphism on Chondritic Diamond and Silicon Carbide

    Science.gov (United States)

    Russell, S. S.; Arden, J. W.; Pillinger, C. T.

    1992-07-01

    Presolar grains have now been studied in a considerable number of primitive meteorites so that it can be readily shown that the diamond/silicon carbide ratio is not constant (Fig. 1). To highlight some of the distinctions: the enstatite chondrite Indarch appears to be particularly enriched in SiC compared to its diamond content, whereas the CV3s are relatively SiC poor. The abundance of SiC content in CV3s, however, seems to depend strongly on the oxidation state; the highly oxidized Allende has much less SiC than the more reduced Vigarano. The differences seen in Fig. 1 imply either heterogeneity in the solar nebula, i.e., preferential inclusion of one of the components into different meteorite parent bodies or different destruction mechanisms for the two components. Alexander et al. (1990) and Huss (1990) noted that abundance of both diamond and silicon carbide in primitive chondritic meteorites declines with increasing petrologic type, perhaps indicating that these components are destroyed during metamorphism. In addition to the above observations, diamond and silicon carbide from different meteorite classes can be distinguished. The nitrogen content of the diamond varies considerably in a way that might be petrologic type dependent (Russell et al., 1991a). The combustion temperature of SiC in different samples is widely variable and the delta^13C measured for SiC from the CV3 meteorites is isotopically much lighter. The similarity in average delta^13C of SiC in the lowest petrologic type carbonaceous chondrites, Andrar 003 and Indarch (when it is known from ion probe studies that individual SiC grains are extraordinarily variable in ^12C/^13C), suggests that the interstellar mineral was well mixed in the parent body forming regions of the solar nebula (Russell et al., 1991b). Clearly understanding all these apparently unrelated facts is vital to unraveling the history of primitive parent bodies and their formation. Metamorphism must be involved after accretion

  8. Use of Silicon Carbide as Beam Intercepting Device Material: Tests, Issues and Numerical Simulations

    CERN Document Server

    Delonca, M; Gil Costa, M; Vacca, A

    2014-01-01

    Silicon Carbide (SiC) stands as one of the most promising ceramic material with respect to its thermal shock resistance and mechanical strengths. It has hence been considered as candidate material for the development of higher performance beam intercepting devices at CERN. Its brazing with a metal counterpart has been tested and characterized by means of microstructural and ultrasound techniques. Despite the positive results, its use has to be evaluated with care, due to the strong evidence in literature of large and permanent volumetric expansion, called swelling, under the effect of neutron and ion irradiation. This may cause premature and sudden failure, and can be mitigated to some extent by operating at high temperature. For this reason limited information is available for irradiation below 100°C, which is the typical temperature of interest for beam intercepting devices like dumps or collimators. This paper describes the brazing campaign carried out at CERN, the results, and the theoretical and numeric...

  9. Microstructural study of oxidation of carbon-rich amorphous boron carbide coating

    Institute of Scientific and Technical Information of China (English)

    Bin ZENG; Zu-de FENG; Si-wei LI; Yong-sheng LIU

    2008-01-01

    Carbon-rich amorphous boron carbide (BxC) coatings were annealed at 400℃, 700℃, 1000℃ and 1200℃ for 2 h in air atmosphere. The microstructure and composition of the as-deposited and annealed coat-ings were investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), micro-Raman spectro-scopy and energy dispersive X-ray spectroscopy (EDS). All of the post-anneal characterizations demonstrated the ability of carbon-rich BxC coatings to protect the graphite substrate against oxidation. Different oxidation modes of the coatings were found at low temperature (400℃), moderate temperature (700℃) and high temper-ature (1000℃ and 1200℃). Finally, the feasibility of the application of carbon-rich BxC instead of pyrolytic car-bon (PyC) as a fiber/matrix interlayer in ceramics-matrix composites (CMCs) is discussed here.

  10. Formation of Al2O3-HfO2 Eutectic EBC Film on Silicon Carbide Substrate

    Directory of Open Access Journals (Sweden)

    Kyosuke Seya

    2015-01-01

    Full Text Available The formation mechanism of Al2O3-HfO2 eutectic structure, the preparation method, and the formation mechanism of the eutectic EBC layer on the silicon carbide substrate are summarized. Al2O3-HfO2 eutectic EBC film is prepared by optical zone melting method on the silicon carbide substrate. At high temperature, a small amount of silicon carbide decomposed into silicon and carbon. The components of Al2O3 and HfO2 in molten phase also react with the free carbon. The Al2O3 phase reacts with free carbon and vapor species of AlO phase is formed. The composition of the molten phase becomes HfO2 rich from the eutectic composition. HfO2 phase also reacts with the free carbon and HfC phase is formed on the silicon carbide substrate; then a high density intermediate layer is formed. The adhesion between the intermediate layer and the substrate is excellent by an anchor effect. When the solidification process finished before all of HfO2 phase is reduced to HfC phase, HfC-HfO2 functionally graded layer is formed on the silicon carbide substrate and the Al2O3-HfO2 eutectic structure grows from the top of the intermediate layer.

  11. On the addition of conducting ceramic nanoparticles in solvent-free ionic liquid electrolyte for dye-sensitized solar cells

    KAUST Repository

    Lee, Chuan-Pei

    2009-08-01

    Titanium carbide (TiC) is an extremely hard conducting ceramic material often used as a coating for titanium alloys as well as steel and aluminum components to improve their surface properties. In this study, conducting ceramic nanoparticles (CCNPs) have been used, for the first time, in dye-sensitized solar cells (DSSCs), and the incorporation of TiC nanoparticles in a binary ionic liquid electrolyte on the cell performance has been investigated. Cell conversion efficiency with 0.6 wt% TiC reached 1.68%, which was higher than that without adding TiC (1.18%); however, cell efficiency decreased when the TiC content reached 1.0 wt%. The electrochemical impedance spectroscopy (EIS) technique was employed to analyze the interfacial resistance in DSSCs, and it was found that the resistance of the charge-transfer process at the Pt counter electrode (Rct1) decreased when up to 1.0 wt% TiC was added. Presumably, this was due to the formation of the extended electron transfer surface (EETS) which facilitates electron transfer to the bulk electrolyte, resulting in a decrease of the dark current, whereby the open-circuit potential (VOC) could be improved. Furthermore, a significant increase in the fill factor (FF) for all TiC additions was related to the decrease in the series resistance (RS) of the DSSCs. However, at 1.0 wt% TiC, the largest charge-transfer resistance at the TiO2/dye/electrolyte interface was observed and resulted from the poor penetration of the electrolyte into the porous TiO2. The long-term stability of DSSCs with a binary ionic liquid electrolyte, which is superior to that of an organic solvent-based electrolyte, was also studied. © 2009 Elsevier B.V. All rights reserved.

  12. 碳化硼的研究进展%Progress of Research on Boron Carbide

    Institute of Scientific and Technical Information of China (English)

    刘珅楠; 孙帆; 谭章娜; 袁青; 周凯静; 马剑华

    2015-01-01

    碳化硼是高性能陶瓷材料中的一种重要原料,包含诸多的优良性能,除了高硬度、低密度等性能外,它还具备高化学稳定性和中子吸收截面及热电性能等特性,在国防军事设备、功能陶瓷、热电元件等诸多领域具有十分广泛的应用。本文重点介绍了碳化硼的相关性质、研究进展和应用现状。详细地介绍了碳化硼的制备方法,如电弧炉碳热还原法、自蔓延高温法、化学气相沉积法、溶胶-凝胶法等方法,并分析了它们的优缺点。%Boron carbide is a kind of important raw materials of high performanceceramic material, including many excellent performance. In addition to highhardness and low density properties, it also has high chemical stability andneutron absorption cross section and thermoelectric properties, which are widely used in national defense and military equipment, functional ceramics and thermoelectric element fields. The current research progress and application of relevant properties, boron carbide were introduced. The preparation methods of boron carbide, such as carbon arc furnace reduction method, self-propagating high temperature method, chemical vapor deposition, sol-gel method, were mainly introduced, and their advantages and disadvantages were analyzed.

  13. Development of an Extreme High Temperature n-type Ohmic Contact to Silicon Carbide

    Science.gov (United States)

    Evans, Laura J.; Okojie, Robert S.; Lukco, Dorothy

    2011-01-01

    We report on the initial demonstration of a tungsten-nickel (75:25 at. %) ohmic contact to silicon carbide (SiC) that performed for up to fifteen hours of heat treatment in argon at 1000 C. The transfer length method (TLM) test structure was used to evaluate the contacts. Samples showed consistent ohmic behavior with specific contact resistance values averaging 5 x 10-4 -cm2. The development of this contact metallization should allow silicon carbide devices to operate more reliably at the present maximum operating temperature of 600 C while potentially extending operations to 1000 C. Introduction Silicon Carbide (SiC) is widely recognized as one of the materials of choice for high temperature, harsh environment sensors and electronics due to its ability to survive and continue normal operation in such environments [1]. Sensors and electronics in SiC have been developed that are capable of operating at temperatures of 600 oC. However operating these devices at the upper reliability temperature threshold increases the potential for early degradation. Therefore, it is important to raise the reliability temperature ceiling higher, which would assure increased device reliability when operated at nominal temperature. There are also instances that require devices to operate and survive for prolonged periods of time above 600 oC [2, 3]. This is specifically needed in the area of hypersonic flight where robust sensors are needed to monitor vehicle performance at temperature greater than 1000 C, as well as for use in the thermomechanical characterization of high temperature materials (e.g. ceramic matrix composites). While SiC alone can withstand these temperatures, a major challenge is to develop reliable electrical contacts to the device itself in order to facilitate signal extraction

  14. Probing Field Emission from Boron Carbide Nanowires

    Institute of Scientific and Technical Information of China (English)

    TIAN Ji-Fa; GAO Hong-Jun; BAO Li-Hong; WANG Xing-Jun; HUI Chao; LIU Fei; LI Chen; SHEN Cheng-Min; WANG Zong-Li; GU Chang-Zhi

    2008-01-01

    High density boron carbide nanowires are grown by an improved carbon thermal reduction technique. Transmission electron microscopy and electron energy lose spectroscopy of the sample show that the synthesized nanowires are B4 C with good crystallization. The field emission measurement for an individual boron nanowire is performed by using a Pt tip installed in the focused ion beam system. A field emission current with enhancement factor of 106 is observed and the evolution process during emission is also carefully studied. Furthermore, a two-step field emission with stable emission current density is found from the high-density nanowire film. Our results together suggest that boron carbide nanowires are promising candidates for electron emission nanodevices.

  15. Behavior of disordered boron carbide under stress.

    Science.gov (United States)

    Fanchini, Giovanni; McCauley, James W; Chhowalla, Manish

    2006-07-21

    Gibbs free-energy calculations based on density functional theory have been used to determine the possible source of failure of boron carbide just above the Hugoniot elastic limit (HEL). A range of B4C polytypes is found to be stable at room pressure. The energetic barrier for shock amorphization of boron carbide is by far the lowest for the B12(CCC) polytype, requiring only 6 GPa approximately = P(HEL) for collapse under hydrostatic conditions. The results clearly demonstrate that the collapse of the B12(CCC) phase leads to segregation of B12 and amorphous carbon in the form of 2-3 nm bands along the (113) lattice direction, in excellent agreement with recent transmission electron microscopy results.

  16. Recent trends in silicon carbide device research

    Directory of Open Access Journals (Sweden)

    Munish Vashishath

    2008-08-01

    Full Text Available Silicon carbide (SiC has revolutionised semiconductor power device performance. It is a wide band gap semiconductor with an energy gap wider than 2eV and possesses extremely high power, high voltage switching characteristics and high thermal, chemical and mechanical stability. The SiC wafers are available in 6H, 4H, 2H and 3C polytypes. Because of its wide band gap, the leakage current of SiC is many orders of magnitude lower than that of silicon. Also, forward resistance of SiC power devices is approximately 200 times lower than that of conventional silicon devices. The breakdown voltage of SiC is 8-10 times higher than that of silicon. In this paper, silicon carbide Schottky barrier diodes, power MOSFETs, UMOSFET, lateral power MOSFET, SIT (static induction transistor, and nonvolatile memories are discussed along with their characteristics and applications.

  17. Ultrasonic ranking of toughness of tungsten carbide

    Science.gov (United States)

    Vary, A.; Hull, D. R.

    1983-01-01

    The feasibility of using ultrasonic attenuation measurements to rank tungsten carbide alloys according to their fracture toughness was demonstrated. Six samples of cobalt-cemented tungsten carbide (WC-Co) were examined. These varied in cobalt content from approximately 2 to 16 weight percent. The toughness generally increased with increasing cobalt content. Toughness was first determined by the Palmqvist and short rod fracture toughness tests. Subsequently, ultrasonic attenuation measurements were correlated with both these mechanical test methods. It is shown that there is a strong increase in ultrasonic attenuation corresponding to increased toughness of the WC-Co alloys. A correlation between attenuation and toughness exists for a wide range of ultrasonic frequencies. However, the best correlation for the WC-Co alloys occurs when the attenuation coefficient measured in the vicinity of 100 megahertz is compared with toughness as determined by the Palmqvist technique.

  18. Nonlinear optical imaging of defects in cubic silicon carbide epilayers.

    Science.gov (United States)

    Hristu, Radu; Stanciu, Stefan G; Tranca, Denis E; Matei, Alecs; Stanciu, George A

    2014-06-11

    Silicon carbide is one of the most promising materials for power electronic devices capable of operating at extreme conditions. The widespread application of silicon carbide power devices is however limited by the presence of structural defects in silicon carbide epilayers. Our experiment demonstrates that optical second harmonic generation imaging represents a viable solution for characterizing structural defects such as stacking faults, dislocations and double positioning boundaries in cubic silicon carbide layers. X-ray diffraction and optical second harmonic rotational anisotropy were used to confirm the growth of the cubic polytype, atomic force microscopy was used to support the identification of silicon carbide defects based on their distinct shape, while second harmonic generation microscopy revealed the detailed structure of the defects. Our results show that this fast and noninvasive investigation method can identify defects which appear during the crystal growth and can be used to certify areas within the silicon carbide epilayer that have optimal quality.

  19. Methyldichloroborane evidenced as an intermediate in the chemical vapour deposition synthesis of boron carbide.

    Science.gov (United States)

    Reinisch, G; Patel, S; Chollon, G; Leyssale, J-M; Alotta, D; Bertrand, N; Vignoles, G L

    2011-09-01

    The most recent ceramic-matrix composites (CMC) considered for long-life applications as thermostructural parts in aerospace propulsion contain, among others, boron-rich phases like boron carbide. This compound is prepared by thermal Chemical Vapour Infiltration (CVI), starting from precursors like boron halides and hydrocarbons. We present a study aiming at a precise knowledge of the gas-phase composition in a hot-zone LPCVD reactor fed with BCl3, CH4 and H2, which combines experimental and theoretical approaches. This work has brought strong evidences of the presence of Methydichloroborane (MDB, BCl2CH3) in the process. It is demonstrated that this intermediate, the presence of which had never been formally proved before, appears for processing temperatures slightly lower than the deposition temperature of boron carbide. The study features quantum chemical computations, which provide several pieces of information like thermochemical and kinetic data, as well as vibration and rotation frequencies, reaction kinetics computations, and experimental gas-phase characterization of several species by FTIR, for several processing parameter sets. The main results are presented, and the place of MDB in the reaction scheme is discussed.

  20. Clinical application of bio ceramics

    Science.gov (United States)

    Anu, Sharma; Gayatri, Sharma

    2016-05-01

    Ceramics are the inorganic crystalline material. These are used in various field such as biomedical, electrical, electronics, aerospace, automotive and optical etc. Bio ceramics are the one of the most active areas of research. Bio ceramics are the ceramics which are biocompatible. The unique properties of bio ceramics make them an attractive option for medical applications and offer some potential advantages over other materials. During the past three decades, a number of major advances have been made in the field of bio ceramics. This review focuses on the use of these materials in variety of clinical scenarios.