WorldWideScience

Sample records for brazing refractory metals

  1. Direct brazing of ceramics, graphite, and refractory metals

    International Nuclear Information System (INIS)

    ORNL has been instrumental in the development of brazing filler metals for joining ceramics, graphite, and refractory metals for application at temperatures above 10000C. The philosophy and techniques employed in the development of these alloys are presented. A number of compositions are discussed that have been satisfactorily used to braze ceramics, graphite, and refractory metals without a prior surface treatment. One alloy, Ti--25 percent Cr--21 percent V, has wet and flowed on aluminum oxide and graphite. Further, it has been utilized in making brazes between different combinations of the three subject materials. The excellent flowability of this alloy and alloys from the Ti--Zr--Ge system is evidenced by the presence of filler metal in the minute pores of the graphite and ceramics

  2. Fabrication and Characterization of Brazed Joints for SiC-Metallic Systems Utilizing Refractory Metals

    Science.gov (United States)

    Coddington, Bryan; Asthana, Rajiv; Halbig, Michael C.; Singh, M.

    2011-01-01

    Metal to ceramic joining plays a key role for the integration of ceramics into many nuclear, ground and aero based technologies. In order to facilitate these technologies, the active metal brazing of silicon carbide (CVD beta-SiC, 1.1 mm thick, and hot-pressed alpha-SiC, 3 mm thick) to the refractory metals molybdenum and tungsten using active braze alloys was studied. The joint microstructure, composition, and microhardness were evaluated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and Knoop hardness testing. The braze alloys, Cusil-ABA, Ticusil and Copper-ABA, all formed sound joints with excellent wetting and chemical bonding with the SiC substrate. Despite the close thermal expansion match between the metal substrates and SiC, hairline cracks formed in alpha-SiC while beta-SiC showed no signs of residual stress cracking. The use of ductile interlayers to reduce the effect from residual stresses was investigated and joints formed with copper as an interlayer produced crack free systems utilizing both CVD and hot-pressed SiC.

  3. Vacuum brazing of metals (1961)

    International Nuclear Information System (INIS)

    We have studied brazing in vacuum aiming its application for the making of containers and apparatus meant for high vacuum (p -8 torr). We first define the wettability of a brazing alloy on a metal and we remind the influence of the various parameters which act on this wettability (nature of the solid, of the liquid, geometrical and physicochemical state of the surface, metallurgical reactions occurring at the interface, temperature, time). We give then the results of the tests carried out in order to determine the conditions of wettability in vacuum of some brazing alloys on metals which can be used for the above mentioned apparatus (stainless steel, aluminium, bronze, titanium, zirconium, kovar, nickel, copper). (author)

  4. Response to high heat fluxes and metallurgical examination of a brazed carbon-fiber-composite/refractory-metal divertor mock-up

    International Nuclear Information System (INIS)

    As a feasibility-study an actively cooled divertor mock-up has been subjected to high heat flux loading in electron beam simulation. The divertor design concept is based on a carbon-fiber-composite material (Aerolor 05) brazed onto a TZM/Mo41Re heat sink. The plasma facing carbon armor is divided in seven tiles to allow variable loading parameters - and repeated destructive tests. The mock-up has survived high heat flux loading up to about 12 MW/m2 surface heat flux in steady-state conditions. One armor tile showed no change in the thermal response even after 500 s at ∝14 MW/m2. To estimate the general thermal response of the mock-up design, numerical methods were applied. The predicted behavior was confirmed by the experimental results. The loading experiments were followed by a detailed metallurgical investigation of the loaded sample regions and the braze joints. The typical damages after high heat flux testing and cycling were failure (i.e. detachment) in the Zr brazed carbon/TZM joint, and failure in the CuPd bonded TZM/TZM joint due to an excess of the melting temperature of the brazes. The microstructural changes in the braze regions and the recrystallization behavior of the refractory alloys are discussed. Only in one case the loaded surface of the carbon armor shows considerable erosion, caused by a partial detachment along a braze joint and thus loss of the good thermal contact during the last applied loading shots. The thermal analyses and high heat flux performance of the Aerolor-05 armored mock-up are compared to the thermal response of a previously tested mock-up of corresponding geometry with armor tiles of isotropic graphite. (orig.)

  5. Direct metal brazing to cermet feedthroughs

    International Nuclear Information System (INIS)

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces

  6. Braze Process Optimization Involving Conventional Metal/Ceramic Brazing with 50Au-50Cu Alloy

    Energy Technology Data Exchange (ETDEWEB)

    MALIZIA JR.,LOUIS A.; MEREDITH,KEITH W.; APPEL,DANIEL B.; MONROE,SAUNDRA L.; BURCHETT,STEVEN N.; STEPHENS JR.,JOHN J.

    1999-12-15

    Numerous process variables can influence the robustness of conventional metal/ceramic brazing processes. Experience with brazing of hermetic vacuum components has identified the following parameters as influencing the outcome of hydrogen furnace brazed Kovar{trademark} to metallized alumina braze joints: (a) Mo-Mn metallization thickness, sinter fire temperature and porosity (b) Nil plate purity, thickness, and sinter firing conditions (c) peak process temperature, time above liquidus and (d) braze alloy washer thickness. ASTM F19 tensile buttons are being used to investigate the above parameters. The F19 geometry permits determination of both joint hermeticity and tensile strength. This presentation will focus on important lessons learned from the tensile button study: (A) the position of the Kovar{trademark} interlayer can influence the joint tensile strength achieved--namely, off-center interlayers can lead to residual stress development in the ceramic and degrade tensile strength values. Finite element analysis has been used to demonstrate the expected magnitude in strength degradation as a function of misalignment. (B) Time above liquidus (TAL) and peak temperature can influence the strength and alloying level of the resulting braze joint. Excessive TAL or peak temperatures can lead to overbraze conditions where all of the Ni plate is dissolved. (C) Metallize sinter fire processes can influence the morphology and strength obtained from the braze joints.

  7. Brazing

    International Nuclear Information System (INIS)

    This report is a compilation of published literature on high temperature brazing covering the period 1973-1978. The references are listed alphabetically with regard to the base material or combination of base materials to be brazed. Trade names are treated as base materials. The report contains approximately 1500 references, of which 300 are to patents

  8. Active Metal Brazing and Characterization of Brazed Joints in Titanium to Carbon-Carbon Composites

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Morscher, G. N.; Asthana, R.

    2006-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSiI. The joint microstructures were examined using optical microscopy and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading. A tube-on-plate tensile test was used to evaluate joint strength of Ti-tube/ C-C composite joints. The load-carrying ability was greatest for the Cu-ABA braze joint structures. This system appeared to have the best braze spreading which resulted in a larger braze/C-C composite bonded area compared to the other two braze materials. Also, joint loadcarrying ability was found to be higher for joint structures where the fiber tows in the outer ply of the C-C composite were aligned perpendicular to the tube axis when compared to the case where fiber tows were aligned parallel to the tube axis.

  9. Active metal brazing of different metals to aluminium nitride ceramics

    International Nuclear Information System (INIS)

    During recent years aluminium nitride ceramics for substrates, coolers and components have found more applications in micro- and power electronics. Aluminium nitride ceramic with high thermal conductivity, small CTE and good thermal shock resistance is used in aeronautical equipment as well as in drive systems of undergrounds and high speed trains. Different metals and alloys can be bonded to AIN by the so-called 'AMB-process'. The bonding mechanism is based on the use of so-called active metals like Ti, Zr, Hf. Copper conductor lines can be brazed onto AIN-substrates and components, resistor sheets can be applied on ceramic water coolers and a couple of other metals and alloys like tantalium, titanium, KOVAR and steel can be attached to AIN-ceramics by active brazing. Processing, analytical aspects and some special applications will be discussed. (author)

  10. METHODS FOR BRAZING UNUSUAL METAL COMBINATIONS

    Energy Technology Data Exchange (ETDEWEB)

    Bertossa, Robert C.

    1963-10-15

    A method for vacuum pressure braze cladding is described. Application of the method to Mo-OFHC Cu-type 316L stainlcss steel, Ta cladding on OFHC Cu, Nb with Ni, Ti and Zr on steels, and pure Be brazing to austenitic stalnless steel are discussed. The advantages of vacuumpressure bonding are also discussed. (P.C.H.)

  11. Extraction of refractory noble metals

    International Nuclear Information System (INIS)

    Review of the literature data published during the past ten years devoted to extraction of refractory metals (Zr, Mo, Hf, W, Re) is presented. Considered are extractants and reagents used in the processes, kinetics, efficiency of separation and isolation processes. Methods of solvent extraction of refractory metals used in analytical chemistry are analyzed. Extraction methods of refractory metal isolation directly from solid phase are considered

  12. Brazing and inertia welding of dissimilar metal tubing

    International Nuclear Information System (INIS)

    A movable pump limiter is currently being built for the Tore Supra tokamak in Cadarace, France. Part of the assembly has dispersion-strengthened Cu cooling tubes joined to an AISI 316L stainless steel transition sleeve. The steel sleeve is subsequently welded into a 315L manifold. This study was made to evaluate the feasibility of brazing or inertia welding the dissimilar metal, tubing-sleeve transition. An alumina-strengthened copper alloy (DSCu) was selected for the module cooling tubes. The 316L transition pieces varied in diameter from the same nominal size as the DSCu pieces when inertial welding, to a 12.7 mm (1/2 in.) O.D. to accommodate a lap joint when brazing. The wall thickness of the inertia welded 316L pieces was varied to determine the overlap effect on the weld quality. Ag-28Cu, Ag-27.6Cu-4.5Ti, Au-37Cu-3In, and Au-18Ni (wt%) filler metals were chosen for brazing and the braze microstructures and strengths were evaluated. The best wetting was achieved with the Au based filler metals. All of the brazed joints were hydrostatically pressure tested to 10.34 MPa (1500 psi) without a failure. In all cases, an excellent metallurgical bond with a relatively small cold worked region was produced. The inertia welded samples were also pressure and tensile tested under the same test conditions that were used to evaluate the brazed samples. The welds passed the 10.34 MPa hydrostatic pressure inspection and failed under a tensile load in the DSCu piece away form the weld interface. Brazing and inertia welding were successfully used to join DSCu to 316L. The Au-based filler metals produced the best brazes with joint strengths of 480 MPa. The inertia welds had slightly higher strengths, but both failed away from the joint in the DSCu tube. All of these samples passed a 10.34 MPa hydrostatic pressure test. These processes allow flexibility in designing and fabricating a dissimilar metal transition joint

  13. The constitutive response of brazing alloys and the residual stresses in ceramic-metal joints

    OpenAIRE

    Galli, Matteo; Botsis, Ioannis

    2008-01-01

    Nowadays the joining of dissimilar materials is often the only solution to fulfill the complex requirements of high technology applications. One of the fields in which the research activity is more intense and promising is that of the brazing of ceramics with metals. The performance of brazed ceramic-metal joints is limited by residual stresses which develop in the bonded assembly as it cools down after brazing. The magnitude and influence of these stresses can be particularly high because of...

  14. The constitutive response of brazing alloys and the residual stresses in ceramic-metal joints

    OpenAIRE

    Galli, Matteo

    2007-01-01

    Nowadays the joining of dissimilar materials is often the only solution to fulfill the complex requirements of high technology applications. One of the fields in which the research activity is more intense and promising is that of the brazing of ceramics with metals. The performance of brazed ceramic-metal joints is limited by residual stresses which develop in the bonded assembly as it cools down after brazing. The magnitude and influence of these stresses can be particularly high because of...

  15. Influence of technological conditions during vacuum brazing on the aggressive behaviour of nickel brazing filler metal

    International Nuclear Information System (INIS)

    The effect of brazing temperature 1080, 1120 and 11900C and dwell at those temperatures in the range 1, 5, 30 and 180 min. as well as additional annealing at 10500C/120 min. on the degree of erosion and diffusion of 5 types of alloyed steels and also on the character of brazing alloy structure formation with the use of five Ni-based high temperature brazing alloys. On the basis of attained results of experimental investigation the general optimum conditions of vacuum brazing are determined. (orig.)

  16. Reversible brazing process

    Science.gov (United States)

    Pierce, Jim D.; Stephens, John J.; Walker, Charles A.

    1999-01-01

    A method of reversibly brazing surfaces together. An interface is affixed to each surface. The interfaces can be affixed by processes such as mechanical joining, welding, or brazing. The two interfaces are then brazed together using a brazing process that does not defeat the surface to interface joint. Interfaces of materials such as Ni-200 can be affixed to metallic surfaces by welding or by brazing with a first braze alloy. The Ni-200 interfaces can then be brazed together using a second braze alloy. The second braze alloy can be chosen so that it minimally alters the properties of the interfaces to allow multiple braze, heat and disassemble, rebraze cycles.

  17. Study on cold metal transfer welding–brazing of titanium to copper

    International Nuclear Information System (INIS)

    Highlights: • Cold metal transfer welding–brazing of titanium to copper was performed. • Increasing wire feed speed or groove angle will get satisfied Ti/Cu joint. • Increasing wire feed speed or groove angle will increase tensile load. • Ti/Cu CMT butt joint has dual characteristics of fusion welding and brazing. - Abstract: 3 mm Pure titanium TA2 was joined to 3 mm pure copper T2 by Cold Metal Transfer (CMT) welding–brazing process in the form of butt joint with a 1.2 mm diameter ERCuNiAl copper wire. The welding–brazing joint between Ti and Cu base metals is composed of Cu–Cu welding joint and Cu–Ti brazing joint. Cu–Cu welding joint can be formed between the Cu weld metal and the Cu groove surface, and the Cu–Ti brazing interface can be formed between Cu weld metal and Ti groove surface. The microstructure and the intermetallic compounds distribution were observed and analyzed in details. Interfacial reaction layers of brazing joint were composed of Ti2Cu, TiCu and AlCu2Ti. Furthermore, crystallization behavior of welding joint and bonding mechanism of brazing interfacial reaction were also discussed. The effects of wire feed speed and groove angle on the joint features and mechanical properties of the joints were investigated. Three different fracture modes were observed: at the Cu interface, the Ti interface, and the Cu heat affected zone (HAZ). The joints fractured at the Cu HAZ had higher tensile load than the others. The lower tensile load fractured at the Cu interface or Ti interface was attributed to the weaker bonding degree at the Cu interface or Ti interface

  18. Evaluation of the adhesion strength of diamond films brazed on K-10 type hard metal

    Directory of Open Access Journals (Sweden)

    Sérgio Ivan dos Santos

    2004-06-01

    Full Text Available The coating of cutting tools with diamond films considerably increases the tool performance due to the combination of the unique tribological properties of diamond with the bulk properties of the substrate (toughness. The tool performance, however, is strongly related to the adhesion strength between the film and the substrate. In this work our main goal was to propose and to test a procedure, based on a tensile strength test, to evaluate the adhesion strength of a diamond wafer brazed on a hard metal substrate, taking into account the effect of the brazing temperature and time. The temperature range studied was from 800 to 980 °C and the brazing time ranged from 3 to 40 min. The obtained results could be used to optimize the costs and time required to the production of high performance cutting tools with brazed diamond wafers.

  19. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    International Nuclear Information System (INIS)

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME

  20. Refractory metal particles in refractory inclusions in the Allende meteorite

    Science.gov (United States)

    Fuchs, L. H.; Blander, M.

    1980-01-01

    SEM and X-ray analysis were used to study refractory metal particles in five calcium-aluminum-rich inclusions in the Allende meteorite, and a complex variety of compositions and large departures from equilibrium were found. It is suggested that these particles could have been primordial condensates which were isolated from the nebula and from each other at different times by cocondensing oxides. Selective diffusion and/or oxidation of the more oxidizable metals (Mo, W, Fe, and Ni), phase segregations into different alloy phases (fcc, bcc, hcp, and, possibly, ordered phases), and the formation of metastable condensates could have been involved in the genesis of these materials

  1. Method of nitriding refractory metal articles

    Science.gov (United States)

    Tiegs, Terry N.; Holcombe, Cressie E.; Dykes, Norman L.; Omatete, Ogbemi O.; Young, Albert C.

    1994-01-01

    A method of nitriding a refractory-nitride forming metal or metalloid articles and composite articles. A consolidated metal or metalloid article or composite is placed inside a microwave oven and nitrogen containing gas is introduced into the microwave oven. The metal or metalloid article or composite is heated to a temperature sufficient to react the metal or metalloid with the nitrogen by applying a microwave energy within the microwave oven. The metal or metalloid article or composite is maintained at that temperature for a period of time sufficient to convert the article of metal or metalloid or composite to an article or composite of refractory nitride. In addition, a method of applying a coating, such as a coating of an oxide, a carbide, or a carbo-nitride, to an article of metal or metalloid by microwave heating.

  2. Novel high chromium containing braze filler metals for heat exchanger applications

    Energy Technology Data Exchange (ETDEWEB)

    Rangaswamy, S.; Fortuna, D. [Sulzer Metco, Troy (United States)

    2007-07-01

    A new family of boron-free, high chromium containing braze filler metal compositions were developed (Amdry 105, Amdry 108, Amdry 805). Filler metal properties including metallurgical phases, melting range, flow, corrosion resistance and high temperature oxidation resistance are reported. Additionally, the technical and economical advantages of using these new filler metals in fabricating flat plate type of heat exchangers and metallic catalytic converters is discussed. (orig.)

  3. Micro-nano filler metal foil on vacuum brazing of SiCp/Al composites

    Science.gov (United States)

    Wang, Peng; Gao, Zeng; Niu, Jitai

    2016-06-01

    Using micro-nano (Al-5.25Si-26.7Cu)- xTi (wt%, x = 1.0, 1.5, 2.0, 2.5 and 3.0) foils as filler metal, the research obtained high-performance joints of aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process and Ti content on joint properties was investigated, respectively. The experimental results indicate that void free dense interface between SiC particle and metallic brazed seam with C-Al-Si-Ti product was readily obtained, and the joint shear strength enhanced with increasing brazing temperature from 560 to 580 °C or prolonging soaking time from 10 to 90 min. Sound joints with maximum shear strength of 112.5 MPa was achieved at 580 °C for soaking time of 90 min with (Al-5.25Si-26.7Cu)-2Ti filler, where Ti(AlSi)3 intermetallic is in situ strengthening phase dispersed in the joint and fracture occured in the filler metal layer. In this research, the beneficial effect of Ti addition into filler metal on improving wettability between SiC particle and metallic brazed seam was demonstrated, and capable welding parameters were broadened for SiCp/Al-MMCs with high SiC particle content.

  4. Refractory metal particles in refractory inclusions in the Allende meteorite

    International Nuclear Information System (INIS)

    An examination of refractory metal particles in five calcium-aluminum-rich inclusions in the Allende meteorite indicates a complex variety of compositions and large departures from equilibrium. These particles appear to have been primordial condensates which were isolated from the nebula and from each other at different times by cocondensing oxides. Selective diffusion and/or oxidation of the more oxidizable metals (Mo, W, Fe and Ni), phase segregations into different alloy phases (fcc, bcc, hcp and perhaps ordered phases) and the formation of metastable condensates appears to have been involved in the modification of these materials to their present state. Only a small fraction of our observations cannot be reconciled with this picture because of a lack of knowledge of some of the phase equilibria which might have bee involved

  5. Active Metal Brazing and Characterization of Brazed Joints in C-C and C-SiC Composites to Copper-Clad-Molybdenum System

    Science.gov (United States)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon/carbon composites with CVI and resin-derived matrices, and C/SiC composites reinforced with T-300 carbon fibers in a CVI SiC matrix were joined to Cu-clad Mo using two Ag-Cu braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward delamination in resin-derived C/C composite. Extensive braze penetration of the inter-fiber channels in the CVI C/C composites was observed. The Knoop microhardness (HK) distribution across the C/C joints indicated sharp gradients at the interface, and a higher hardness in Ticusil than in Cusil-ABA. For the C/SiC composite to Cu-clad-Mo joints, the effect of composite surface preparation revealed that ground samples did not crack whereas unground samples cracked. Calculated strain energy in brazed joints in both systems is comparable to the strain energy in a number of other ceramic/metal systems. Theoretical predictions of the effective thermal resistance suggest that such joined systems may be promising for thermal management applications.

  6. Barrier Coatings for Refractory Metals and Superalloys

    Energy Technology Data Exchange (ETDEWEB)

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

    2006-02-23

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

  7. Barrier Coatings for Refractory Metals and Superalloys

    International Nuclear Information System (INIS)

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life

  8. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

    International Nuclear Information System (INIS)

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag–Cu–Ti alloy and at 880 °C with a Cu–Sn–Ti–Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm−1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected. (paper)

  9. Induction Brazing

    DEFF Research Database (Denmark)

    Henningsen, Poul

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... the work piece materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The...... present report presents a combined numerical and experimental method for determination of appropriate/optimiged coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and...

  10. Directed light fabrication of refractory metals

    Energy Technology Data Exchange (ETDEWEB)

    Lewis, G.K.; Thoma, D.J.; Nemec, R.B.; Milewski, J.O. [Los Alamos National Lab., NM (United States). Materials Science and Technology Div.

    1997-11-01

    Directed Light Fabrication (DLF) is a metal, rapid fabrication process that fuses metal powders to full density into a solid replica of a computer modeled component. It has been shown feasible for forming nearly any metal and also intermetallics to near net shape with a single process. DLF of refractory pure metals is feasible, bypassing the extensive series of conventional processing steps used for processing these high melting point materials. Tungsten, tantalum, and rhenium were processed and show a continuous resolidified microstructure. Porosity was a problem for the tantalum and rhenium powders produced by chemical reduction processes but not for the tungsten powder spherodized in a plasma arc. Chemical analysis of powder compared to the DLF deposit showed reductions in carbon, oxygen and hydrogen, indicating that process parameters may also be optimized for evolution of residual gases in the deposits.

  11. Directed light fabrication of refractory metals

    International Nuclear Information System (INIS)

    Directed Light Fabrication (DLF) is a metal, rapid fabrication process that fuses metal powders to full density into a solid replica of a computer modeled component. It has been shown feasible for forming nearly any metal and also intermetallics to near net shape with a single process. DLF of refractory pure metals is feasible, bypassing the extensive series of conventional processing steps used for processing these high melting point materials. Tungsten, tantalum, and rhenium were processed and show a continuous resolidified microstructure. Porosity was a problem for the tantalum and rhenium powders produced by chemical reduction processes but not for the tungsten powder spherodized in a plasma arc. Chemical analysis of powder compared to the DLF deposit showed reductions in carbon, oxygen and hydrogen, indicating that process parameters may also be optimized for evolution of residual gases in the deposits

  12. Microstructure and Strength of Brazed Joints of Ti3Al Base Alloy with Cu-P Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Peng HE; Jicai FENG; Heng ZHOU

    2005-01-01

    Brazing of Ti3Al alloys with the filler metal Cu-P was carried out at 1173~1273 K for 60~1800 s. When products are brazed, the optimum brazing parameters are as follows: brazing temperature is 1215~1225 K; brazing time is 250~300 s. Four kinds of reaction products were observed during the brazing of Ti3Al alloys with the filler metal Cu-P, i.e., Ti3Al phase with a small quantity of Cu (Ti3Al(Cu)) formed close to the Ti3Al alloy; the TiCu intermetallic compounds layer and the Cu3P intermetallic compounds layer formed between Ti3Al(Cu) and the filler metal, and a Cu-base solid solution formed with the dispersed Cu3P in the middle of the joint. The interfacial structure of brazed Ti3Al alloys joints with the filler metal Cu-P is Ti3Al/Ti3Al(Cu)/TiCu/Cu3P/Cu solid solution (Cu3P)/Cu3P/TiCu/Ti3Al(Cu)/Ti3Al, and this structure will not change with brazing time once it forms. The thickness of TiCu+Cu3P intermetallic compounds increases with brazing time according to a parabolic law. The activation energy Q and the growth velocity K0 of reaction layer TiCu+Cu3P in the brazed joints of Ti3Al alloys with the filler metal Cu-P are 286 k J/mol and 0.0821 m2/s, respectively, and growth formula was y2=0.0821exp(-34421.59/T)t.Careful control of the growth for the reaction layer TiCu+Cu3P can influence the final joint strength. The formation of the intermetallic compounds TiCu+Cu3P results in embrittlement of the joint and poor joint properties. The Cu-P filler metal is not fit for obtaining a high-quality joint of Ti3Al brazed.

  13. Experimental investigation on both low cycle fatigue and fracture behavior of DZ125 base metal and the brazed joint at elevated temperature

    International Nuclear Information System (INIS)

    Highlights: → Mechanical properties of DZ125 base metal and brazed joint were investigated at 850 deg. C. → The brazed joint has the obvious softening phenomenon at stress range above 640 MPa. → The brazed joint shows lower fatigue life compared with the base metal. → All the brazed joints are fractured in the brazing seam. → The differences of fracture phenomena between two types of specimens were observed. - Abstract: Due to the different low cycle fatigue (LCF) properties and fatigue fracture behavior between DZ125 base metal and the brazed joint, the LCF tests are carried out systematically using tension cycling under stress amplitude control conditions (stress ratio R = 0) at elevated temperature in laboratory air. The present paper sets out to investigate the cyclic deformation response of DZ125 base metal and the brazed joint in two aspects, i.e. fatigue life and fatigue fracture behavior, with the comparative method. Furthermore, the comparative method on the typical fatigue fracture surface features (including fatigue source zone, crack propagation zone and fatigue fracture zone) of DZ125 base metal and the brazed joint cycled to failure is conducted in detail. Based on both the macro mechanical behavior and macro and micro fracture observations, experimental results show that: (1) for the brazed joint, the softening is not obvious at lower stress ranges. But from 640 to 720 MPa, it is very significant; (2) under the same test condition, the brazed joint shows lower fatigue life compared with DZ125 base metal and all brazed joints are fractured in the brazing seam observed by the Scanning Electron Microscope (SEM); and (3) there are many distinctive differences of the fracture phenomena between DZ125 base metal and the brazed joint as follows: (1) the crack initiation mode; (2) the crack propagation behavior; and (3) the morphology of dimple pattern at the fatigue fracture zone.

  14. Dynamic Abnormal Grain Growth in Refractory Metals

    Science.gov (United States)

    Noell, Philip J.; Taleff, Eric M.

    2015-11-01

    High-temperature plastic deformation of the body-centered cubic (BCC) refractory metals Mo and Ta can initiate and propagate abnormal grains at significantly lower temperatures and faster rates than is possible by static annealing alone. This discovery reveals a new and potentially important aspect of abnormal grain growth (AGG) phenomena. The process of AGG during plastic deformation at elevated temperatures, termed dynamic abnormal grain growth (DAGG), was observed at homologous temperatures between 0.52 and 0.72 in both Mo and Ta sheet materials; these temperatures are much lower than those for previous observations of AGG in these materials during static annealing. DAGG was used to repeatedly grow single crystals several centimeters in length. Investigations to date have produced a basic understanding of the conditions that lead to DAGG and how DAGG is affected by microstructure in BCC refractory metals. The current state of understanding for DAGG is reviewed in this paper. Attention is given to the roles of temperature, plastic strain, boundary mobility and preexisting microstructure. DAGG is considered for its potential useful applications in solid-state crystal growth and its possibly detrimental role in creating undesired abnormal grains during thermomechanical processing.

  15. Advances in brazing science, technology and applications

    CERN Document Server

    2013-01-01

    Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing. Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, alon...

  16. Development of Ag-Cu-Zn-Sn brazing filler metals with a 1 0 weight-% reduction of silver and same liquidus temperature

    Institute of Scientific and Technical Information of China (English)

    Daniel Schnee; Gunther Wiehl; Sebastian Starck; Chen Kevin

    2014-01-01

    With BrazeTec BlueBraze the manufacturers in HVACR industry have an alternative filler metal with 10 weight-%less silver but same brazing temperatures.The performance of these new alloys has been evaluated in several tests.The evaluation included wetting investigations,metallographic examinations,joint strength at different temperatures and pulsation and corrosion resistance.The results ofthese tests will be presented in this paper.

  17. Method of joining metals of significantly different expansion rates

    Science.gov (United States)

    Caler, W.; La Salle, F.; Traylor, J.

    1971-01-01

    To join a refractory metal to a dissimilar high-temperature metal, braze a section of high elasticity, high ductility metal /such as columbium or columbium alloy/ between the metals to be joined, using a fork-type joint to hold the braze and transition member in place during expansion.

  18. Development of rapidly quenched nickel-based non-boron filler metals for brazing corrosion resistant steels

    Science.gov (United States)

    Ivannikov, A.; Kalin, B.; Suchkov, A.; Penyaz, M.; Yurlova, M.

    2016-04-01

    Corrosion-resistant steels are stably applied in modern rocket and nuclear technology. Creating of permanent joints of these steels is a difficult task that can be solved by means of welding or brazing. Recently, the use rapidly quenched boron-containing filler metals is perspective. However, the use of such alloys leads to the formation of brittle borides in brazing zone, which degrades the corrosion resistance and mechanical properties of the compounds. Therefore, the development of non-boron alloys for brazing stainless steels is important task. The study of binary systems Ni-Be and Ni-Si revealed the perspective of replacing boron in Ni-based filler metals by beryllium, so there was the objective of studying of phase equilibrium in the system Ni-Be-Si. The alloys of the Ni-Si-Be with different contents of Si and Be are considered in this paper. The presence of two low-melting components is revealed during of their studying by methods of metallography analysis and DTA. Microhardness is measured and X-ray diffraction analysis is conducted for a number of alloys of Ni-Si-Be. The compositions are developed on the basis of these data. Rapidly quenched brazing alloys can be prepared from these compositions, and they are suitable for high temperature brazing of steels.

  19. Brazing characteristics of a Zr–Ti–Cu–Fe eutectic alloy filler metal for Zircaloy-4

    International Nuclear Information System (INIS)

    A Zr–Ti–Cu–Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr58Ti16Cu10Fe16 (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr–Cu–Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr2Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min

  20. Brazing characteristics of a Zr–Ti–Cu–Fe eutectic alloy filler metal for Zircaloy-4

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung G.; Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Park, S.S. [School of Mechanical and Advanced Materials Engineering, Ulsan National Institute of Science and Technology (UNIST), Ulsan 689-798 (Korea, Republic of); Lee, M.K., E-mail: leeminku@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    A Zr–Ti–Cu–Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr{sub 58}Ti{sub 16}Cu{sub 10}Fe{sub 16} (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr–Cu–Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr{sub 2}Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  1. Refractory metals fabrication technology as applied to fusion reactors

    International Nuclear Information System (INIS)

    Activities are reported in research programs on inspection and fabricion of refractory metals and alloys including those of Mo, Nb, Ta, and V. Progress is summarized in sections on blanking, edge preparation, machining, forming, joining, cleaning, thermal processing, and coating

  2. Brazing with plated alloys

    International Nuclear Information System (INIS)

    The use of braze alloy preforms on complex geometry components is at times a very difficult task requiring extensive handling of the parts or even tack welding of the preform to ensure that it is held in place. One method of overcoming these difficulties is the use of plated braze alloys (i.e., filler metals) applied directly to the braze region. Plating helps to avoid the potential for contamination resulting from handling and also ensures that the braze alloy is located properly. Examples are discussed in which an electroplated silver-copper alloy is used as an alternative to the BAg8 preforms and electroless nickel is used as a replacement for an amorphous Ni-P braze alloy foil. A toroidal cooling plate with helical flow channels was fabricated from oxygen-free high conductivity (OFHC) and brazed using the electroplated silver-copper alloy. The silver-copper braze alloy was applied to the copper substrate in a laminated fashion of alternating layers of silver and copper, which in combination approximated the eutectic composition (72% Ag-28% Cu by weight). Examination of the brazed assemblies indicated that in both cases the advantages of using plated braze alloys are numerous. These advantages include decreased labor, improved cleanliness and exactness of braze alloy placement. The primary disadvantage was an increased tendency for solidification defects presumably resulting from contaminants in the plating baths. This last observation is presently being examined in greater detail. The end results is that the assemblies brazed with the plated alloys were acceptable for the intended application and that the use of plating facilitated the successful assembly of these components

  3. Active metal brazing of titanium to high-conductivity carbon-based sandwich structures

    International Nuclear Information System (INIS)

    Reactive brazing technology was developed and processing parameters were optimized for the bonding of titanium tubes, graphite foam, and high-conductivity carbon-carbon composite face sheets using the active braze Cusil-ABA paste and foils. The microstructure and composition of the joints, examined using scanning electron microscopy coupled with energy-dispersive spectroscopy, showed good bonding and braze penetration in all systems when braze paste was used. The hardness values of the brazed joints were consistent for the different specimen stacking configurations. Mechanical testing of Ti tube/foam/C-C composite structures both in tension and shear showed that failure always occurred in the foam material demonstrating that the brazed joint was sufficient for these types of sandwich structures

  4. Influence of laser energy input mode on joint interface characteristics in laser brazing with Cu-base filler metal

    Institute of Scientific and Technical Information of China (English)

    LI Li-qun; FENG Xiao-song; CHEN Yan-bin

    2008-01-01

    The flange butt joints of 1 mm-thick galvanized steel sheets were brazed with CuSi3 as filler metal at different laser heating modes. The microstructures and element distributions of joint interface were investigated by SEM and EDS. The results show that there is no obvious interface layer with the circular individual beam heating and lamellar Fe-Si intermetallic compound layer is found with dual-beam laser spot heating. With the irradiation of rectangular laser spot, the joint interface layer is also formed. The layer thickness is larger than that of dual-beam brazing and the layer shape is fiat so that intermetallic compounds trend to grow into cellular crystals. Moreover, the interface layer shape also depends on its position in the joint. Under the high heat input, dendritic or granular intermetallic compounds dispersively distribute in brazing seam adjacent to the interface, which is caused by the melting or dissolving of the base metal. According to the results, the brazing quality can be controlled by laser heating mode and processing parameters.

  5. Directed Light Fabrication of Refractory Metals and Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fonseca, J.C.; Lewis, G.K.; Dickerson, P.G.; Nemec, R.B.

    1999-05-14

    This report covers work performed under Order No. FA0000020 AN Contract DE-AC12-76SN00052 for deposition of refractory pure metals and alloys using the Directed Light Fabrication (DLF) process and represents the progress in depositing these materials through September 1998. In extending the DLF process technology to refractory metals for producing fully dense, structurally sound deposits, several problems have become evident. 1. Control of porosity in DLF-deposited refractory metal is difficult because of gases, apparently present in commercially purchased refractory metal powder starting materials. 2. The radiant heat from the molten pool during deposition melts the DLF powder feed nozzle. 3. The high reflectivity of molten refractory metals, at the Nd-YAG laser wavelength (1.06{micro}m), produces damaging back reflections to the optical train and fiber optic delivery system that can terminate DLF processing. 4. The current limits on the maximum available laser power to prevent back reflection damage limit the parameter range available for densification of refractory metals. The work to date concentrated on niobium, W-25Re, and spherodized tungsten. Niobium samples, made from hydride-dehydride powder, had minimal gas porosity and the deposition parameters were optimized; however, test plates were not made at this time. W-25Re samples, containing sodium and potassium from a precipitation process, were made and porosity was a problem for all samples although minimized with some process parameters. Deposits made from potassium reduced tungsten that was plasma spherodized were made with minimized porosity. Results of this work indicate that further gas analysis of starting powders and de-gassing of starting powders and/or gas removal during deposition of refractory metals is required.

  6. Directed light fabrication of refractory metals and alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fonseca, J.C.; Lewis, G.K.; Dickerson, P.G.; Nemec, R.B.

    1999-05-30

    This report covers deposition of refractory pure metals and alloys using the Directed Light Fabrication (DLF) process and represents progress in depositing these materials through September 1998. In extending the DLF process technology to refractory metals for producing fully dense, structurally sound deposits, several problems have become evident. (1) Control of porosity in DLF-deposited refractory metal is difficult because of gases, apparently present in commercially purchased refractory metal powder starting materials. (2) The radiant heat from the molten pool during deposition melts the DLF powder feed nozzle. (3) The high reflectivity of molten refractory metals, at the Nd-YAG laser wavelength (1.06{micro}m), produces damaging back reflections to the optical train and fiber optic delivery system that can terminate DLF processing. (4) The current limits on the maximum available laser power to prevent back reflection damage limit the parameter range available for densification of refractory metals. The work to date concentrated on niobium, W-25Re, and spherodized tungsten. Niobium samples, made from hydride-dehydride powder, had minimal gas porosity and the deposition parameters were optimized; however, test plates were not made at this time. W-25Re samples, containing sodium and potassium from a precipitation process, were made and porosity was a problem for all samples although minimized with some process parameters. Deposits made from potassium reduced tungsten that was plasma spherodized were made with minimized porosity. Results of this work indicate that further gas analysis of starting powders and de-gassing of starting powders and/or gas removal during deposition of refractory metals is required.

  7. Brazing of 14-5 PH steel and Fe - TiC composite using AWS BNi2 filler metal

    Directory of Open Access Journals (Sweden)

    J. Nowacki

    2007-01-01

    Full Text Available Purpose: Purpose of this paper is description of influence of the parameters of the 14-5 PH steel and cermets - PMFe-TiC composite plates brazing using nickel based brazing filler metal BNi2 structure and properties of joints.Design/methodology/approach: Brazing was done in vacuum according to a special thermal cycle programme.Metallographic, X Ray analysis, microanalysis, hardness and tensile strength, as well quality investigations ofproduced joints have been done.Findings: It was shown that The joint has a eutectic multilayer structure with a zone of intermetallic compoundsin the steel – soldier and soldier – PM Fe-TiC composite - Ferro – Titanit plates boundary. Intermetalliccompounds zone differ clearly on account of a chemical composition, microstructure, and hardness from abrazing filler metal matrix.Research limitations/implications: It was shown that the diffusive zone from the PM Fe-TiC composite side isrich in titanium, molybdenum and iron, in the joint axis there is a zone rich in silicon, and in a boundary fillermetal – steel rich in iron and nickel. In the rich in nickel and iron filler metal matrix, there are intermetallicphases rich in chromium, which consist several percent of nickel, iron and molybdenum. The diffusive zonesare characterized by hardness higher than the filler metal matrix.Practical implications: As a result of conducted experiments a production of spinning nozzle of a die forpolyethylene granulation with a vacuum-brazed with a PM Fe-TiC composite plates cutting surface have beenworked out and applied in industry.Originality/value: An original value of the paper is to prove the propensity of concentration gradients ofalloying components and intermetallic phases creation.

  8. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other......, or if the hottest area is located outside the joint interface, a number of defects may appear: the braze metal may flow away from the joint, the flux may burn off, poor binding of the braze metal may appear or the braze metal may be overheated. Joint geometry as well as electro-magnetic properties of...... the work piece materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The...

  9. Analysis of velocity fields during refractory metals pressing

    International Nuclear Information System (INIS)

    The technique of the experiment to investigate the process of refractory metal pressing using protective coatings and special coatings is presented. The possibilities of forecasting places of future defects due to plastic strain on the basis of analyzing certain kinematic parameters of the process investigated is shown

  10. Plasma processing of fluoride solutions of refractory rare metals

    Energy Technology Data Exchange (ETDEWEB)

    Gutsol, A.F. [Institute of Chemistry and Technology of Less-Common Elements and Raw Materials, Murmanskaya oblast` (Russian Federation)

    1995-09-01

    Features of plasma processing of fluoride solutions of refractory metals were studied. It was shown that pyrohydrolysis of niobium, tantalum, and titanium fluorides occurs in the gas phase, thus providing fine oxide powders. The pyrohydrolysis of low-volatility zirconium fluoride occurs in the solid phase, yielding oxide particles corresponding to the size of initial droplets.

  11. Cold metal transfer welding–brazing of pure titanium TA2 to magnesium alloy AZ31B

    Energy Technology Data Exchange (ETDEWEB)

    Cao, R., E-mail: caorui@lut.cn; Wang, T.; Wang, C.; Feng, Z.; Lin, Q.; Chen, J.H.

    2014-08-25

    Highlights: • Mg–Ti joints can be successfully performed at suitable welding variables by CMT. • Typical brazing–welding joints can be formed for Mg–Ti joint and Ti–Mg joint. • The brazing interface is mainly composed of Ti{sub 3}Al, Mg{sub 17}Al{sub 12} and Mg{sub 0.97}Zn{sub 0.03}. • Elements Al and Zn are crucial to join successfully Mg and Ti base metals. - Abstract: Pure titanium TA2 was joined to Mg AZ31B by cold metal transfer (CMT) welding–brazing method in the form of two lap-shear joints (Mg–Ti joint and Ti–Mg joint) with Mg AZ61 wire. The microstructure of Ti/Mg CMT joints was identified and characterized by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The mechanical properties of various welding parameters were compared and analyzed. Desired Ti/Mg CMT joints with satisfied weld appearances and mechanical properties were achieved at suitable welding variables. The Ti/Mg CMT joints had dual characteristics of a welding joint at the Mg side and a brazing joint at the Ti side. Moreover, for two joints, the brazing interfaces were composed of an intermetallic compounds (IMCs) layer including Ti{sub 3}Al, Mg{sub 17}Al{sub 12} and Mg{sub 0.97}Zn{sub 0.03} phases. Mg–Ti joint had the higher tensile load of 2.10 kN, and Ti–Mg joint had the tensile load of 1.83 kN.

  12. Cold metal transfer welding–brazing of pure titanium TA2 to magnesium alloy AZ31B

    International Nuclear Information System (INIS)

    Highlights: • Mg–Ti joints can be successfully performed at suitable welding variables by CMT. • Typical brazing–welding joints can be formed for Mg–Ti joint and Ti–Mg joint. • The brazing interface is mainly composed of Ti3Al, Mg17Al12 and Mg0.97Zn0.03. • Elements Al and Zn are crucial to join successfully Mg and Ti base metals. - Abstract: Pure titanium TA2 was joined to Mg AZ31B by cold metal transfer (CMT) welding–brazing method in the form of two lap-shear joints (Mg–Ti joint and Ti–Mg joint) with Mg AZ61 wire. The microstructure of Ti/Mg CMT joints was identified and characterized by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The mechanical properties of various welding parameters were compared and analyzed. Desired Ti/Mg CMT joints with satisfied weld appearances and mechanical properties were achieved at suitable welding variables. The Ti/Mg CMT joints had dual characteristics of a welding joint at the Mg side and a brazing joint at the Ti side. Moreover, for two joints, the brazing interfaces were composed of an intermetallic compounds (IMCs) layer including Ti3Al, Mg17Al12 and Mg0.97Zn0.03 phases. Mg–Ti joint had the higher tensile load of 2.10 kN, and Ti–Mg joint had the tensile load of 1.83 kN

  13. CVD of refractory amorphous metal alloys

    International Nuclear Information System (INIS)

    In this work, a novel process is described for the fabrication of multi-metallic amorphous metal alloy coatings using a chemical vapor deposition (CVD) technique. Of special interest in this work are amorphous metal alloys containing Mo and/or Cr which have high crystallization temperatures and readily available low decomposition temperature metal-bearing precursors. The conditions for amorphous alloy formation via CVD are described as well as the chemical properties of these materials. High temperature, aqueous corrosion tests have shown these materials (especially those containing Cr) are among the most corrosion resistant metal alloys known

  14. Brazing zone structure at active brazing of alumina ceramics

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ Nowadays one of the most effective methods of joining of oxide ceramics with other elements of construction is active brazing based on using of active metals (Ti, Zr), which increase reactivity of brazing alloy relative to ceramic element of a joining.

  15. New applications and novel processing of refractory metal alloys

    International Nuclear Information System (INIS)

    Refractory metals have often been limited in their application because of their propensity to oxidize and to undergo a loos of yield strength at elevated temperatures. However, recent developments in both processing and alloy composition have opened the possibility that these materials might be used in structural applications that were not considered possible in the past. At the same time, the use of refractory metals in the electronics industry is growing, particularly with the use of tantalum as a diffusion barrier for copper metallization. Finally, the application of grain boundary engineering to the problem of intergranular fracture in these materials may allow processes to be developed that will produce alloys with a greater resistance to fracture. (author)

  16. Effect of bonding time on joint properties of vacuum brazed WC - Co hard metal/carbon steel using stacked Cu and Ni alloy as insert metal

    Energy Technology Data Exchange (ETDEWEB)

    Lee, W.B.; Jung, S.B. [Sungkyunkwan Univ., Dept. of Advanced Materials Engineering, Suwon, Kyounggi-do (Korea); Kwon, B.D. [Seoul Technical High School, Dept. of Metallurgy, Seoul (Korea)

    2004-11-15

    Hard metal WC - Co and carbon steel were successfully joined using double layered Cu alloy and amorphous Ni alloy as inert metal and an oil cooling method after brazing. Defects such as cracks and voids were not formed near the bonded zone. This result means that double layered insert metals and oil cooling minimised the residual stress near the bonded zone after brazing. The shear strength of the joints decreased with increasing bond time. The reasons why the shear strength decreased as bond time increased could be many, including shape of the interface, formation and growth of brittle intermetallic compounds, and coarsening of WC particles near the bond zone. The maximum shear strength of the joints was 310 MPa under conditions 0.6 ks bond time and 8 wt-%Co content in the WC hard alloy. (Author)

  17. A contribution to the study of metal-ceramic bonding by direct vacuum brazing with reactive metals

    International Nuclear Information System (INIS)

    Wettability and bonding tests were utilized to evaluate the behaviour of various specials alloys, for work at high temperature under vacuum, for the inter-bonding of silicon carbide, alumina ceramic, graphite (for electrical applications) and petroleum coke and their joining with themselves as the metals titanium, molybdenum, nickel and copper. The joints exhibiting effective bonding were investigated by means of optical microscopy, scanning electron microscopy and X-rays diffraction. Elemental mapping of the constituents and quantitative chemical microanalysis were also undertaken, via the energy dispersive analysis of X-rays (SEM/EDS). On the basis of the results the possible mechanisms of bond-formation have been discussed. It was verified that: a) of the filler metals studied, those which exhibited effective wettability on all the above materials were: 49Cu-49Ti-2Be, Zircaloy4-5Be and a commercial alloy Ticusil, which consisted of a Cu-Ag eutectic with a small addition of pure Ti, of nominal composition 26.7Cu-68.8Ag-4.5Ti; b) the alloys with high levels of reactive metals such as Ti and Zr tended to form low ductility bonds due to the formation of hard, brittle phases; c) the copper suffered pronounced erosion when in direct contact with alloys of high Ti and Zr contents, due to the formation of phases whose melting points were below the brazing temperature of those materials; e) the compounds detected as reaction products were identified as, TiC in the samples rich in carbon, such as the SiC ceramic and graphite joints, or the oxides Cu2Ti2O5 and Cu3TiO4 in the bonding of alumina to alloys including Ti in their composition or in that of the filler metal, proving that the effectiveness of the bond is dependent upon an initial and indispensable chemical bonding. (author)

  18. Active Brazing of C/C Composite to Copper by AgCuTi Filler Metal

    Science.gov (United States)

    Zhang, Kexiang; Xia, Lihong; Zhang, Fuqin; He, Lianlong

    2016-05-01

    Brazing between the carbon-fiber-reinforced carbon composite (C/C composite) and copper has gained increasing interest because of its important application in thermal management systems in nuclear fusion reactors and in the aerospace industry. In order to examine the "interfacial shape effect" on the mechanical properties of the joint, straight and conical interfacial configurations were designed and machined on the surface of C/C composites before joining to copper using an Ag-68.8Cu-4.5Ti (wt pct) alloy. The microstructure and interfacial microchemistry of C/C composite/AgCuTi/Cu brazed joints were comprehensively investigated by using high-resolution transmission electron microscopy. The results indicate that the joint region of both straight and conical joints can be described as a bilayer. Reaction products of Cu3Ti3O and γ-TiO were formed near the copper side in a conical interface joint, while no reaction products were found in the straight case. The effect of Ag on the interfacial reaction was discussed, and the formation mechanism of the joints during brazing was proposed. On the basis of the detailed microstructure presented, the mechanical performance of the brazed joints was discussed in terms of reaction and morphology across the joint.

  19. Heat treatment of refractory metals in vacuum

    International Nuclear Information System (INIS)

    Generalized is the outcome of the research, carried out in the KFTI of the Ukraine Academy of Sciences, in which metals are freed from the admixtures. Mainly the physical and chemical processes, taking place in the ''metal-gas'' systems, have been studied. The content of gas and carbon in metals have been researched by the methods of chemical analysis; microhardness has been measured. The constants of the crystalline lattice and of the surface phases have been studied by the X-ray structure analysis. The gas partial pressure, their liberation and absorption rates have been measured using the mass-spectrometry method. The coefficients of the hydrogen diffusion in molybdenum and tungsten at 1.000-1.800 deg C have been determined. The oxidation activation energy for Mo and W has been determined as equal to 12.8 and 21.1 Kcal/mol O2, respectively. The carbide formation on the surface is the basic reason for the embrittlement of Mo and W following the vacuum annealing. At low pressure the oxidation of V, Nb and Ta reaches its maximum at 1.600 deg C. This is stipulated by the competing diffusion and adsorption stages of the absorption process. Above 2.000 deg C de-oxidation is observed. Heat treatment of Nb in vacuum during the inleakage of O2 and N2 is conducive to strengthening, particularly during testing in the region of 300 deg C and 500 deg C. The coefficients of the O and N adhesion onto Zr at 900-1.600 deg C amount to 0.47-0.94 and 0.01-0.1, respectively. Absorption of gases during heat-treatment in vacuum strengthens Zr and changes its structure

  20. Liquid uranium contaimment in refractories metals

    International Nuclear Information System (INIS)

    Tests were performed on metalic materials for liquid uranium containment up to 21000C. The materials Nb, Mo, Ta and W in the form of crucibles were tested at 21000C for one hour in the presence of flowing argon. After testing, the crucibles were etched using HCl and analysed by optical metallography and electron proble microanalysis. The results are discussed in terms of Berthoud equation and indicated that the solubility limit of the crucible material in uranium at the temperature controlls the crucible dissolution by liquid uranium. The various phases formed, the mechanism of dissolution and the possible material for future use are presented and discussed. (Author)

  1. 40 CFR 471.50 - Applicability; description of the refractory metals forming subcategory.

    Science.gov (United States)

    2010-07-01

    ... refractory metals forming subcategory. 471.50 Section 471.50 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS NONFERROUS METALS FORMING AND METAL POWDERS POINT SOURCE CATEGORY Refractory Metals Forming Subcategory § 471.50 Applicability; description of...

  2. Application of Be-free Zr-based amorphous sputter coatings as a brazing filler metal in CANDU fuel bundle manufacture

    International Nuclear Information System (INIS)

    Amorphous sputter coatings of Be-free multi-component Zr-based alloys were applied as a novel brazing filler metal for Zircaloy-4 brazing. By applying the homogeneous and amorphous-structured layers coated by sputtering the crystalline targets, the highly reliable joints were obtained with the formation of predominantly grown α-Zr grains owing to a complete isothermal solidification, exhibiting high tensile and fatigue strengths as well as excellent corrosion resistance, which were comparable to those of Zircaloy-4 base metal. The present investigation showed that Be-free and Zr-based multi-component amorphous sputter coatings can offer great potential for brazing Zr alloys and manufacturing fuel rods in CANDU fuel bundle system. (author)

  3. Atomic transition probabilities in refractory metals

    International Nuclear Information System (INIS)

    Accurate transition probabilities for a large number of spectral lines in the first and second spectra of 3d, 4d and 5d metals are being measured. Radiative lifetimes of hundreds of levels in TaI, WI, MoI, NbI, HfI, ReI, RhI, RuI, NbII, CoII++, and other atoms and ions are measured using time-resolved laser-induced fluorescence on an atom or ion beam. The atom or ion beam is produced by a versatile hollow cathode discharge source. Branching ratios of levels in WI, NbI, HfI, and ReI are measured from calibrated spectra recorded on the Kitt Peak one-meter Fourier Transform Spectrometer. The transition probability measurements are used in solar and stellar elemental abundance determination. Some of the elements mentioned above are commonly used as electrodes in discharge devices. Accurate transition probabilities are also useful in studying concentrations and the effects of sputtered electrode material on laboratory discharges

  4. Microstructural studies of hydrogen and deuterium in bcc refractory metals

    International Nuclear Information System (INIS)

    Over the past four years this research has been principally concerned with uncovering the microstructural atomic arrangements in alloys of hydrogen and deuterium with bcc refractory metals. Because these are interstitial phases in which the host metal lattice is substantially deformed by the incorporation of the H(D) atoms, there are pronounced x-ray scattering effects. X-ray diffraction has, therefore, been the main structural tool. A main objective of the project has been to determine the degree to which phase relations and solid solution properties in metal-hydride alloys depend upon the hydrogen-hydrogen interaction via the displacement field of the metal atoms. This has often included the elucidation of subtle thermodynamic properties which are revealed in structural studies

  5. Evaluation of the adhesion strength of diamond films brazed on K-10 type hard metal

    OpenAIRE

    Sérgio Ivan dos Santos; Carlos Alberto Medeiros Casanova; Cleiton Rodrigues Teixeira; Naira Maria Balzaretti; João Alziro Herz da Jornada

    2004-01-01

    The coating of cutting tools with diamond films considerably increases the tool performance due to the combination of the unique tribological properties of diamond with the bulk properties of the substrate (toughness). The tool performance, however, is strongly related to the adhesion strength between the film and the substrate. In this work our main goal was to propose and to test a procedure, based on a tensile strength test, to evaluate the adhesion strength of a diamond wafer brazed on a ...

  6. Refractory metal-matrix composites for space nuclear power applications

    International Nuclear Information System (INIS)

    Space nuclear power systems for SDI will require materials that have excellent high specific strength and creep resistance at high temperature, are compatible with space environmental conditions, and the heat transfer fluids of power conversion systems, and stable at high neutron fluence in extended operation. The development of composite components composed of continuous high strength tungsten alloy filaments in a ductile refractory metal alloy matrix is a logical next step in the progression of high temperature structural materials to meet these requirements. The basis for this technology advance is the extraordinary high temperature strength and recrystallization resistance of a class of tungsten alloys containing small quantities of hafnium carbide

  7. Diffusion barriers in modified air brazes

    Science.gov (United States)

    Weil, Kenneth Scott; Hardy, John S; Kim, Jin Yong; Choi, Jung-Pyung

    2013-04-23

    A method for joining two ceramic parts, or a ceramic part and a metal part, and the joint formed thereby. The method provides two or more parts, a braze consisting of a mixture of copper oxide and silver, a diffusion barrier, and then heats the braze for a time and at a temperature sufficient to form the braze into a bond holding the two or more parts together. The diffusion barrier is an oxidizable metal that forms either a homogeneous component of the braze, a heterogeneous component of the braze, a separate layer bordering the braze, or combinations thereof. The oxidizable metal is selected from the group Al, Mg, Cr, Si, Ni, Co, Mn, Ti, Zr, Hf, Pt, Pd, Au, lanthanides, and combinations thereof.

  8. Production of metal powders and compounds, especially of refractory metals

    International Nuclear Information System (INIS)

    Since the invention of filament lamps and hard metals, powder metallurgy has increasingly been used for production of semifinished products and finished products from a multitude of metals, hard metals and composite materials. Methods have been developed by which powders can be made to measured, usually physical methods, chemical-metallurgical methods, or combined methods. Requirements on metal powders are listed as well as suitable methods of fabrication. (orig.)

  9. Processing of Refractory Metal Alloys for JOYO Irradiations

    Energy Technology Data Exchange (ETDEWEB)

    RF Luther; ME Petrichek

    2006-02-21

    This is a summary of the refractory metal processing experienced by candidate Prometheus materiats as they were fabricated into specimens destined for testing within the JOYO test reactor, ex-reactor testing at Oak Ridge National Laboratory (ORNL), or testing within the NRPCT. The processing is described for each alloy from the point of inception to the point where processing was terminated due to the cancellation of Naval Reactor's involvement in the Prometheus Project. The alloys included three tantalum-base alloys (T-111, Ta-10W, and ASTAR-811C), a niobium-base alloy, (FS-85), and two molybdenum-rhenium alloys, one containing 44.5 w/o rhenium, and the other 47.5 w/o rhenium. Each of these alloys was either a primary candidate or back-up candidate for cladding and structural applications within the space reactor. Their production was intended to serve as a forerunner for large scale production ingots that were to be procured from commercial refractory metal vendors such as Wah Chang.

  10. Processing of Refractory Metal Alloys for JOYO Irradiations

    International Nuclear Information System (INIS)

    This is a summary of the refractory metal processing experienced by candidate Prometheus materiats as they were fabricated into specimens destined for testing within the JOYO test reactor, ex-reactor testing at Oak Ridge National Laboratory (ORNL), or testing within the NRPCT. The processing is described for each alloy from the point of inception to the point where processing was terminated due to the cancellation of Naval Reactor's involvement in the Prometheus Project. The alloys included three tantalum-base alloys (T-111, Ta-10W, and ASTAR-811C), a niobium-base alloy, (FS-85), and two molybdenum-rhenium alloys, one containing 44.5 w/o rhenium, and the other 47.5 w/o rhenium. Each of these alloys was either a primary candidate or back-up candidate for cladding and structural applications within the space reactor. Their production was intended to serve as a forerunner for large scale production ingots that were to be procured from commercial refractory metal vendors such as Wah Chang

  11. Development of vacuum brazing furnace

    International Nuclear Information System (INIS)

    In joining of components where welding process is not possible brazing processes are employed. Value added components, high quality RF systems, UHV components of high energy accelerators, carbide tools etc. are produced using different types of brazing methods. Furnace brazing under vacuum atmosphere is the most popular and well accepted method for production of the above mentioned components and systems. For carrying out vacuum brazing successfully it is essential to have a vacuum brazing furnace with latest features of modern vacuum brazing technology. A vacuum brazing furnace has been developed and installed for carrying out brazing of components of copper, stainless steel and components made of dissimilar metals/materials. The above furnace has been designed to accommodate jobs of 700mm diameter x 2000mm long sizes with job weight of 500kgs up to a maximum temperature of 1250 degC at a vacuum of 5 x 10-5 Torr. Oil diffusion pumping system with a combination of rotary and mechanical booster pump have been employed for obtaining vacuum. Molybdenum heating elements, radiation shield of molybdenum and Stainless Steel Grade 304 have been used. The above furnace is computer controlled with manual over ride facility. PLC and Pentium PC are integrated together to maneuver steps of operation and safety interlocks of the system. Closed loop water supply provides cooling to the system. The installation of the above system is in final stage of completion and it will be ready for use in next few months time. This paper presents insights of design and fabrication of a modern vacuum brazing furnace and its sub-system. (author)

  12. The importance of refractory metals in the field of powder metallurgy

    International Nuclear Information System (INIS)

    It will be shown that the technical development of powder metallurgy is closely connected with the production of refractory metals. First metal parts produced by powder metallurgical techniques have been Pt, Os, Mo, and W. Therefor importance of refractory metals for powder metallurgy is not to oversee and todays widespread application of that technique (iron, steel, super alloys, composites) is a consequence of experiences gained in refractory metal processing. This is followed by a short description of common powder metallurgical principals and a survey of hydrometallurgical steps neccessary for Mo, W, Nb, Ta and Re powder processing. The importance of these metals is demonstrated by a short summary of their applications. (orig.)

  13. Electrochemical depth profiling of multilayer metallic structures: An aluminum brazing sheet

    DEFF Research Database (Denmark)

    Afshar, F. Norouzi; Ambat, R.; Kwakernaak, C.;

    2012-01-01

    Combinatory localized electrochemical cell and glow discharge optical emission spectrometry (GDOES) measurements were performed to obtain a thorough in depth electrochemical characterization of an aluminum brazing sheet. By defining electrochemical criteria i.e. breakdown potential, corrosion...... potential, cathodic and anodic reactivities, and tracking their changes as a function of depth, the evolution of electrochemical responses through out the material thickness were analyzed and correlated to the corresponding microstructural features. Polarization curves in 1wt% NaCl solution at pH 2.8 were...... susceptible to localized attack. Consistent with this, optical microscopy and scanning electron microscope analysis revealed a relatively high density of fine intermetallic and silicon particles at these areas. The corrosion mechanism of the top layers was identified to be intergranular and pitting corrosion...

  14. Study on alumina-alumina brazing for application in vacuum chambers of proton synchrotron

    International Nuclear Information System (INIS)

    The paper describes an experimental study to standardize vacuum brazing process to obtain satisfactory high purity alumina brazed joints for application in rapid cycle proton synchrotron machine. Two different brazing routes, adopted for making alumina-alumina brazed joints, included (i) multi-step Mo-Mn metallization and brazing with BVAg-8 alloy and (ii) advanced single-step active brazing with CuSil-ABA alloy. Brazed alumina specimens, prepared by both the routes, yielded ultra high vacuum compatible, helium leak tight and bakeable joints. Active-brazed specimens exhibited satisfactory strength values in tensile and four-point bend tests. Metallized-brazed specimens, although exhibited relatively lower tensile strength than the targeted value, displayed satisfactory flexural strength in four-point bend test. The results of the study demonstrated that active brazing is the simple and cost effective alternative to conventional metallization route for producing satisfactory brazed joints for application in rapid cycle proton synchrotron machine. (author)

  15. Mechanical and physical properties of refractory metals and alloys

    International Nuclear Information System (INIS)

    This paper provides some discussion of the technology of refractory metals and alloys for application to space nuclear power. This paper was designed to focus on the mechanical and physical properties of this group of materials with the intent of identifying the status of existing information. Another objective of this paper was to make some assessment of the existing property information and then to determine those measurements that must be made in order to serve the needs of the space nuclear power programs. The review portion of this paper focuses on the following properties: thermal expansion; thermal conductivity; enthalpy and heat capacity; tensile strength; stress rupture and creep strength; and fatigue strength. 62 references, 25 figures

  16. Refractory metal alloys and composites for space power systems

    International Nuclear Information System (INIS)

    Space power requirements for future NASA and other United States missions will range from a few kilowatts to megawatts of electricity. Maximum efficiency is a key goal of any power system in order to minimize weight and size so that the space shuttle may be used a minimum number of times to put the power supply into orbit. Nuclear power has been identified as the primary power source to meet these high levels of electrical demand. One method to achieve maximum efficiency is to operate the power supply, energy conversion system, and related components at relatively high temperatures. NASA Lewis Research Center has undertaken a research program on advanced technology of refractory metal alloys and composites that will provide base line information for space power systems in the 1900's and the 21st century. Basic research on the tensile and creep properties of fibers, matrices, and composites will be discussed

  17. The effect of different crystal conditions of filler metal on vacuum brazing of TiAl alloy and 42CrMo

    Institute of Scientific and Technical Information of China (English)

    Zhu Ying; Zhang Mo; Wang Guojian; Li Wenyi; Kang Hui; Qu Ping

    2007-01-01

    Ti-based filler metals made by transient solidification and normal crystallization were selected for the vacuum brazing of the TiAl alloy and 42CrMo under different processing parameters. The results show that the tensile strength of the joint of transient solidified filler metal is higher than that of normal crystallized filler metal under the same processing parameters. By the analysis of scanning electron microscope(SEM) and X-ray diffracting (XRD) , it is found that the higher strength maybe caused by the generating of TiAl , TiNi and TiCu at the interface of joint made by transient solidified filler metal.

  18. Research on refractory, reactive and rare metals in BARC

    International Nuclear Information System (INIS)

    for specific applications. The presentation will essentially attempt to give an account of the development of refractory, reactive and rare metals in BARC over the period of nearly fifty years. (author)

  19. The role of electron beam melting in the preparation of refractory metals and their alloys

    International Nuclear Information System (INIS)

    The paper presents an account of the applications of electron beam melting to the purification of aluminothermically reduced refractory metals, denitriding of niobium and refractory alloy formations. Large scale productions of tantalum and niobium using a 15 kW EB furnace have also been described

  20. Brief Introduction of The Refractories Branch of The Chinese Society for Metals

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ The Refractories Branch,a specialized branch of The Chinese Society for Metals(CSM,a nonprofit academic organization concemed with the advancement of science and technology in metallurgical industry and materials science and engineering in China and is also an organization ofChinese scientists and engineersin these field.),is a nationwide academic organization for researchers or engineers in China'S refractories field.

  1. Breakdown resistance of refractory metals compared to copper

    CERN Document Server

    Taborelli, M; Kildemo, M

    2004-01-01

    The behaviour of Mo, W and Cu with respect to electrical breakdown in ultra high vacuum has been investigated by means of a capacitor discharge method. The maximum stable electric field without breakdown and the field enhancement factor, beta have been measured between electrodes of the same material in a sphere/plane geometry for anode and cathode, respectively. The maximum stable field increases as a function of the number of breakdown events for W and Mo. In contrast, no systematic increase is observed for Cu. The highest values obtained are typically 500 MV/m for W, 350 MV/m for Mo and only 180 MV/m for Cu. This conditioning, found for the refractory metals, corresponds to a simultaneous decrease of beta and is therefore related to the field emission properties of the surface and their modification upon sparking. Accordingly, high beta values and no applicable field increase occur for Cu even after repeated breakdown. The results are compared with RF breakdown experiments [1] performed on prototype 30 GHz...

  2. Methodology for Life Testing of Refractory Metal / Sodium Heat Pipes

    International Nuclear Information System (INIS)

    This work establishes an approach to generate carefully controlled data to find heat pipe operating life with material-fluid combinations capable of extended operation. To accomplish this goal acceleration is required to compress 10 years of operational life into 3 years of laboratory testing through a combination of increased temperature and mass fluence. Specific test series have been identified, based on American Society for Testing and Materials (ASTM) specifications, to investigate long-term corrosion rates. The refractory metal selected for demonstration purposes is a molybdenum-44.5% rhenium alloy formed by powder metallurgy. The heat pipes each have an annular crescent wick formed by hot isostatic pressing of molybdenum-rhenium wire mesh. The heat pipes are filled by vacuum distillation with purity sampling of the completed assembly. Round-the-clock heat pipe tests with 6-month destructive and non-destructive inspection intervals are conducted to identify the onset and level of corrosion. Non-contact techniques are employed to provide power to the evaporator (radio frequency induction heating at 1 to 5 kW per heat pipe) and calorimetry at the condenser (static gas gap coupled water cooled calorimeter). The planned operating temperature range extends from 1123 to 1323 K. Accomplishments before project cancellation included successful development of the heat pipe wick fabrication technique, establishment of all engineering designs, baseline operational test requirements, and procurement/assembly of supporting test hardware systems. (authors)

  3. High-temperature brazing of X5CrNi18 10 and NiCr20TiAl using the atmospherically plasma-sprayed L-Ni2 filler metal

    International Nuclear Information System (INIS)

    The hybrid-technological combination of the atmospheric plasma spraying for the application of a high-temperature filler metal followed by a brazing process was analyzed in terms of structure and mechanical properties of X5CrNi18 10 and NiCr20TiAl brazing joints. The thickness of the filler metal layer was minimized at <50μm by optimization of the atmospheric plasma spraying process. The brazing seam is hence partly free from brittle phases and yields a increased ultimate tensile strength of brazed and heat-treated joints at different temperatures (room temperature, 500degC and 700degC). Additional information concerning the mechanical properties of the brazing joints was derived from the results of the fractographic examinations of the fracture surfaces and from the characteristic strength values of the long-period creep tests. It was also attempted to apply the results of inductively brazed, cylindrical samples to complex (overlapping joints) and large-surface components produced under practical conditions in the vacuum furnace. (orig.)

  4. Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

    International Nuclear Information System (INIS)

    Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time

  5. Modification the weld metal structure of hsla steels by refractory nanoparticles

    OpenAIRE

    Kоstin, V. А.; Grigorenko, G. І.; Zukov, V. V.

    2016-01-01

    Purpose. The aim of study was to investigate the impact of nano-dispersed particles of refractory metals in the molten metal of the weld pool and the crystallization kinetics of austenite in the metal joints of high-strength low-alloy steels. The results of studies of the metal structure of high-strength low-alloy steel joints 14HGNDTS, which were introduced into the melt. Nanopowder particles of various refractory compounds - oxides, nitrides and carbides (TiC, TiN, SiC, VC, NbC, TiO2, Al2O3...

  6. Review Article: recent advances in metal-ceramic brazing Artigo Revisão: avanços recentes em brasagem metal-cerâmica

    Directory of Open Access Journals (Sweden)

    R. M. do Nascimento

    2003-12-01

    Full Text Available Metal-ceramic joining has slowly but steadily become an important manufacturing step. The evolution of joining processes has allowed ceramics to be used in combination with metals in a number of hybrid devices from traditional light bulbs and seals to improved cutting tools and modern monitoring and measuring electronic devices. New joining methods and newer approaches to conventional methods have been developed aiming at joints characterized by improved reliability, and interfaces capable of withstanding high-temperature resistance with minimum residual stresses. A summary of recent improvements on alternative approaches to ceramic-metal joining as well as new developments on brazing are presented herein. The present review also focuses on recent advances towards brazing metallized ceramics and the selection of filler alloys, since in a scenario that includes joining by laser and direct bonding with liquid transient phases, brazing continues to be by far the most widely used approach to joining as a result of its low-cost and possibility to join intricate geometries for large-scale production. Finally, methods to evaluate the mechanical strength and residual thermal stresses are presented in addition to alternative approaches to minimize residual stresses and, consequently, improve joint reliability.O interesse no estudo de métodos de junção-cerâmica para aplicações industriais tem crescido gradativamente ao longo dos anos. A evolução dos processos de união tem permitido a utilização de cerâmicas em conjunto com metais na fabricação de diversos componentes híbridos incluindo lâmpadas tradicionais, juntas para vácuo, ferramentas de corte de alto desempenho e modernos dispositivos eletrônicos de medição e monitoramento. Novos métodos de união e aprimoramentos de métodos convencionais têm sido estudados com o intuito de produzir-se juntas com alta confiabilidade e interfaces capazes de suportar altas temperaturas de

  7. Brazing of SiC Ceramics Using Ag-Cu-In-Ti Filler Metal

    OpenAIRE

    LIU Yan,HUANG Zheng-Ren,LIU Xue-Jian,YUAN Ming

    2009-01-01

    Sintered silicon carbide was jointed with itself using Ag-Cu-In-Ti filler metal successfully. Interfacial microstructure was investigated by electron probe microanalysis (EPMA) and transmission electron microscope (TEM). Joining strength of SiC/SiC joints was measured by four-point flexural strength. The experimental results indicate that joining strength has a peak value with the joining temperature increasing, and the max flexural strength reaches 234MPa, however joining strength decreases ...

  8. THERMOEMISSION PROPERTIES OF ALLOYS ON THE BASIS OF REFRACTORY METALS

    OpenAIRE

    Arzamasov, V.; Smirnova, E.; Polunov, I.; Rykov, D.; Stroyev, A.

    2008-01-01

    This work presents an experimental investigation of influence of structural condition and thermal treatment on the thermoemission properties of the refractory alloys. It has been found that the combination of high-temperature strength and thermoemission is reached by creation of certain volume and surface structural conditions of cathodes.

  9. Method of nitriding, carburizing, or oxidizing refractory metal articles using microwaves

    Science.gov (United States)

    Holcombe, Cressie E.; Dykes, Norman L.; Tiegs, Terry N.

    1992-01-01

    A method of nitriding an article of refractory-nitride-forming metal or metalloids. A consolidated metal or metalloid article is placed inside a microwave oven and nitrogen containing gas is introduced into the microwave oven. The metal or metalloid article is heated to a temperature sufficient to react the metal or metalloid with the nitrogen by applying a microwave energy within the microwave oven. The metal or metalloid article is maintained at that temperature for a period of time sufficient to convert the article of metal or metalloid to an article of refractory nitride. in addition, a method of applying a coating, such as a coating of an oxide, a carbide, or a carbo-nitride, to an article of metal or metalloid by microwave heating.

  10. Brazing of inconel 600 and SUS304 stainless steel with used of rapidly solidified nickel-base brazing foil

    Energy Technology Data Exchange (ETDEWEB)

    Miyazawa, Yasuyuki; Ariga, Tadashi (Tokai Univ., Tokyo (Japan))

    1992-05-01

    In this study, the clad material which have been brazed with the nickel-base heat resistant alloy; Inconel 600 on AISI304 stainless steel has been produced by the brazing using three types of nickel-base brazing foils. The three types of nickel-base brazing foils are 7Cr(4.5Si-7.0Cr-3.0B-3.0Fe-Ni bal.), 5Cr(4.5Si-5.0Cr-3.0B-3.0Fe-Ni bal.) and 10Cr(4.5Si-10.0Cr-3.0B-3.0Fe-Ni bal.). Brazing was done in an electrical resistant furnace in an argon gas atmosphere. The brazing temperatures employed in this study were 1050, 1100, 1150, 1200 and 1250degC and the brazing times were 10, 30, 60 and 120 min for all types of brazing foils. The property of the joint was estimated by the mechanical properties, microstructures and distributions of the elements which were investigated by SEM and EPMA. The brazed joint was obtained for all of brazing conditions in this study. The shear strength of the specimen increased with increasing brazing time except at 1050degC. At 1050degC, the shear strength of the specimen was not influenced by brazing time. In this case, the break of the specimen during the shear test occurred in the brazed layer. At 1250degC, the value of 450 MPa was obtained as the maximum shear strength in this study; the break of the specimen occurred in the base metal. The shear strength of the specimen increased with increasing brazing temperature. The shear strength of the specimen increased with increasing chromium content in the brazing foil to 7 mass%. (J.P.N.).

  11. Brazing of inconel 600 and SUS304 stainless steel with used of rapidly solidified nickel-base brazing foil

    International Nuclear Information System (INIS)

    In this study, the clad material which have been brazed with the nickel-base heat resistant alloy; Inconel 600 on AISI304 stainless steel has been produced by the brazing using three types of nickel-base brazing foils. The three types of nickel-base brazing foils are 7Cr(4.5Si-7.0Cr-3.0B-3.0Fe-Ni bal.), 5Cr(4.5Si-5.0Cr-3.0B-3.0Fe-Ni bal.) and 10Cr(4.5Si-10.0Cr-3.0B-3.0Fe-Ni bal.). Brazing was done in an electrical resistant furnace in an argon gas atmosphere. The brazing temperatures employed in this study were 1050, 1100, 1150, 1200 and 1250degC and the brazing times were 10, 30, 60 and 120 min for all types of brazing foils. The property of the joint was estimated by the mechanical properties, microstructures and distributions of the elements which were investigated by SEM and EPMA. The brazed joint was obtained for all of brazing conditions in this study. The shear strength of the specimen increased with increasing brazing time except at 1050degC. At 1050degC, the shear strength of the specimen was not influenced by brazing time. In this case, the break of the specimen during the shear test occurred in the brazed layer. At 1250degC, the value of 450 MPa was obtained as the maximum shear strength in this study; the break of the specimen occurred in the base metal. The shear strength of the specimen increased with increasing brazing temperature. The shear strength of the specimen increased with increasing chromium content in the brazing foil to 7 mass%. (J.P.N.)

  12. Multifunctional Metallic and Refractory Materials for Energy Efficient Handling of Molten Metals

    Energy Technology Data Exchange (ETDEWEB)

    Xingbo Liu; Ever Barbero; Bruce Kang; Bhaskaran Gopalakrishnan; James Headrick; Carl Irwin

    2009-02-06

    The goal of the project was to extend the lifetime of hardware submerged in molten metal by an order of magnitude and to improve energy efficiency of molten metal handling process. Assuming broad implementation of project results, energy savings in 2020 were projected to be 10 trillion BTU/year, with cost savings of approximately $100 million/year. The project team was comprised of materials research groups from West Virginia University and the Missouri University of Science and Technology formerly University of Missouri – Rolla, Oak Ridge National Laboratory, International Lead and Zinc Research Organization, Secat and Energy Industries of Ohio. Industry partners included six suppliers to the hot dip galvanizing industry, four end-user steel companies with hot-dip Galvanize and/or Galvalume lines, eight refractory suppliers, and seven refractory end-user companies. The results of the project included the development of: (1) New families of materials more resistant to degradation in hot-dip galvanizing bath conditions were developed; (2) Alloy 2020 weld overlay material and process were developed and applied to GI rolls; (3) New Alloys and dross-cleaning procedures were developed for Galvalume processes; (4) Two new refractory compositions, including new anti-wetting agents, were identified for use with liquid aluminum alloys; (5) A new thermal conductivity measurement technique was developed and validated at ORNL; (6) The Galvanizing Energy Profiler Decision Support System (GEPDSS)at WVU; Newly Developed CCW Laser Cladding Shows Better Resistance to Dross Buildup than 316L Stainless Steel; and (7) A novel method of measuring the corrosion behavior of bath hardware materials. Project in-line trials were conducted at Southwire Kentucky Rod and Cable Mill, Nucor-Crawfordsville, Nucor-Arkansas, Nucor-South Carolina, Wheeling Nisshin, California Steel, Energy Industries of Ohio, and Pennex Aluminum. Cost, energy, and environmental benefits resulting from the project

  13. Brazing of Mo to a CuZr alloy for the production of bimetallic raw materials for the CLIC accelerating structures

    CERN Document Server

    Salvo, M; Heikkinen, Samuli; Salvo, Milena; Casalegno, Valentina; Sgobba, Stefano; Rizzo, Stefano; Izquierdo, Gonzalo Arnau; Taborelli, Mauro

    2010-01-01

    Future linear accelerators, as CLIC (Compact Linear Collider), are extremely demanding in terms of material properties. Traditionally accelerating structure is made of brazed OFE copper parts. For the high conducting regions submitted to mechanical fatigue, CuZr would represent an improved selection than pure copper while for regions where the highest electric field is applied a refractory metal, i.e. Mo, could result in a better performance. The feasibility of joining such materials, namely CuZr (UNS C15000) and pure Mo has been investigated. The joining method developed and investigated here consists in a vacuum brazing process exploiting a Cu-based brazing filler applied under appropriate vacuum conditions. Apparent shear strength (adapted from ASTM B898) on the joined samples was about 200 MPa. (C) 2010 Elsevier B.V. All rights reserved.

  14. Incorporation of Refractory Metals into Niobium Base Alloys

    OpenAIRE

    Antoni-Zdziobek, A.; Driole, J.; Durand, F; Durand, Franck

    1995-01-01

    Niobium-based alloys with additions such as Al, Ti and Mo were prepared in an inductive cold crucible. A process route was established to provide homogeneous ingots. Key ideas concerning the application of inductive cold crucible to preparation of refractory alloys are brought out. A model is proposed to explain and quantify the experimental observations, which couples the diffusive and convective heat transfers and the heat of mixing involved.

  15. Theory and modeling of active brazing.

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  16. Effects of Rare Earths on Properties of Ti-Zr-Cu-Ni Base Brazing Filler Alloys

    Institute of Scientific and Technical Information of China (English)

    Ma Tianjun; Kang Hui; Wu Yongqin; Qu Ping

    2004-01-01

    The effects of the addition of rare earths on the properties of Ti-Zr-Cu-Ni base brazing filler alloys and the mechanical microstructure and properties were studied for the brazed-joints in the vacuum brazing of TC4 by comparing synthetical properties of two kinds of filler metals.The results indicate that the filler metals added with rare earths have lower melting point, better wettability and higher mechanical properties in the brazing joints.

  17. Properties of active-brazed HPSN-steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Wippel, V. [Technische Univ., Graz (Austria). Abt. fuer Werkstoffe und Schweisstechnik; Holzner, G. [Technische Univ., Graz (Austria). Abt. fuer Werkstoffe und Schweisstechnik; Cerjak, H. [Technische Univ., Graz (Austria). Abt. fuer Werkstoffe und Schweisstechnik

    1995-12-31

    In this paper, the creation of very strong HPSN-ceramic compounds with HPSN and steel by active-brazing is described. The brazin-partners are hot-pressed silicon-nitride (HPSN) and the metallic part is the martensite steel X23 CrNi17. As active-braze commercially available silver and silver-copper brazes were used. (orig./MM)

  18. Brazing of sensors for high-temperature steam instrumentation systems

    International Nuclear Information System (INIS)

    Procedures are developed for brazing a ceramic-to-metal seal and for laser welding of sensor subassemblies into tube walls, induction brazing thermocouples through a tube wall, and furnace brazing triaxial cables, thermocouples, and a vent tube to a guide tube study three-dimensional phenomena in the upper plenum and core of a pressurized water reactor during the reflood stage of a loss-of-coolant accident. 8 refs

  19. Ni-Cr-B-Si+Cu-P-Sn复合钎料真空钎焊金刚石%Vacuum brazing diamond with Ni-Cr-B-Si+Cu-P-Sn composite filler metal

    Institute of Scientific and Technical Information of China (English)

    卢金斌; 贺亚勋; 张旺玺; 刘磊; 李华

    2016-01-01

    采用在镍基钎料中分别添加3%、5%和7%(质量分数)Cu-P-Sn组成新型复合钎料,并进行金刚石磨粒的钎焊实验,利用SEM、EDS和XRD对金刚石焊后的界面碳化物形貌及钎料组织进行测试分析。结果表明:添加5%Cu-P-Sn的复合钎料进行金刚石钎焊时,钎焊温度有所下降,金刚石表面碳化物较规整,并且数量有所下降,降低金刚石的热损伤。新型钎料中形成树枝晶α-Ni基固溶体和枝晶间Ni 31 Si 12、Cr 7 C 3等化合物的组织,不同含量Cu-P-Sn与Ni-Cr-B-Si合金可以较大程度互溶,可以实现钎料性能的调控,降低金刚石的热损伤。%A series of new composite brazing fillers metal were got by adding 3%, 5% or 7% (mass fraction) Cu-P-Sn in the primary brazing filler metal Ni-Cr-B-Si, respectively, then, they were used to braze diamond particles. The interface morphology of diamond carbide and the microstructure of brazing filler metal were tested by SEM, EDS and XRD. The results show that, when the composite brazing filler metal containing 5% Cu-P-Sn alloy, the carbide on the surface of the diamond is more regular and less with brazing temperature decreases, which decreases the thermal damage to the diamond. In the brazing filler alloy, the microstructures, such as dentrite included solid solution of Ni with some carbides like Ni31Si12 and Cr7C3, are formed. As the added component, Cu-P-Sn at different proportions can be dissolved into the primary brazing filler Ni-Cr-B-Si in large degree, which can adjust the properties of the filler and reduce the heat damage to the diamond.

  20. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  1. Short cycle brazing of an alumina dispersion strengthened copper alloy

    International Nuclear Information System (INIS)

    An alumina dispersion strengthened copper alloy (with 0.07 wt, % alumina) has been proposed for several specialized applications in fusion reactors, such as the stabilizer in superconducting magnets and the structural material for divertors and limiters. In this research, brazed joints of the alumina dispersion strengthened copper alloy were developed using resistance heating brazing. The BCuP-3 brazing alloy was chosen based upon its low activation characteristics. Brazing was conducted using a GLEEBLE 1500 system with which time, temperature, and stress were precisely controlled. Butt-brazed joints with different brazing times were evaluated based on tensile and bending fatigue properties. Results from these tests reveal that the optimum braze time is approximately 1 minute at 8000C with a holding stress of 0.5 MPa. Metallography examinations were conducted on both the as brazed structure and the fracture surfaces. In the former, a transition layer (about 10 μm tick) was formed between the braze metal and the base alloy. Microhardness measurements across the braze did not show any hardening or softening effect due to the brazing process. Metallography of the fractured tensile and fatigue samples showed that cracks always penetrated through the interface between the transition layer and the braze metal. Semiquantitative energy dispersive x-ray spectroscopy (EDS) analysis was also performed across the joint. Profiles of P and Ag showed that P diffused very quickly into base metal along grain boundaries. A strong Al peak (associated with the detection of Al2O3) was found that corresponded with the transition layer. The presence of the alumina particles in the transition zone restricts the grain growth process in this region, resulting in relatively fine grain size

  2. Deformation of ductile braze layer in a joint element under cyclic thermal loads

    International Nuclear Information System (INIS)

    The structural lifetime of a brazed joint is affected by the plastic behavior of ductile filler metal. In this work, elastoplastic analysis is performed on a CFC/Cu/TZM bonded joint for different thermal loading cases. The evolution of strains in the braze layer during the brazing process is analyzed. It is shown that the temperature dependence of the flow curves exerts considerable influence on the deformation behavior of the filler metal interlayer. The deformation characteristics of the braze layer under thermal cycling are investigated. The effect of thermal gradient on the plastic deformation of the braze is discussed. The fatigue lifetime of the copper braze layer is estimated. High heat flux (HHF) cycling tests are conducted on a CFC/Cu/TZM brazed joint in an electron beam facility. The microstructure of the deformed copper braze is presented. The flow morphologies and corresponding slip mechanisms are discussed. (orig.)

  3. Study on vacuum brazing of high purity alumina for application in proton synchrotron

    International Nuclear Information System (INIS)

    Highlights: • Study compares Mo–Mn metallization and active brazing routes for joining alumina. • Targeted application: UHV chamber of proton synchrotron. • Both kinds of joints were UHV compatible with helium leak rate <1.1 × 10−10 mbar l/s. • Active brazed joints met tensile and flexural strength design requirement (>50 MPa). • Active brazing is a simpler and economical route for joining high purity alumina. - Abstract: The paper describes an experimental study to evaluate two different vacuum brazing processes to obtain high purity alumina (99.7%) joints suitable for application in rapid cycle proton synchrotron. Two different brazing routes, adopted for making alumina–alumina brazed joints, included (i) multi-step Mo–Mn metallization, followed by brazing with BVAg-8 alloy and (ii) advanced single-step active brazing with CuSil-ABA® alloy. Both the brazing routes yielded helium leak tight and ultra-high vacuum (pressure < 10−9 mbar) compatible joints. Active-brazed specimens exhibited tensile and mean flexural strengths of 62 and 110 MPa, respectively. Metallized-brazed specimens, although associated with relatively lower tensile strength (35 MPa) than the targeted value (>50 MPa), displayed higher mean flexural strength of 149 MPa. The results of the study demonstrated that active brazing is a simple and cost effective alternative to conventional multi-step metallization route for producing quality joints of high purity alumina for application in rapid cycle proton synchrotron machine

  4. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    Science.gov (United States)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  5. Wettability between TiN,TiC Containing Carbon Composite Refractory and Molten Slag or Hot Metal

    Institute of Scientific and Technical Information of China (English)

    SHIYue-xun; LIYingand; 等

    1994-01-01

    In order to develop a new-type TiC-TiN containing carbon composite refractory so as to improve the service life of blast furnace hearth,the wettability between the carbon refractory and molten slag or metal has been mea-sured.It was indicated that the carbon refractory is wet-ted by slag(θ≤90°) when(TiC+TiN)>33.52%,The effects of TiN or TiC on wetting behavior are basi-cally identical.When the amount of TiC in the carbon com-posite refractory is greater than 60% it will be wetted by hot metal;therefore,the carbon composite refractory will be wetted by slag but not permeated by hot metal when the amount of TiC is restricted.

  6. Preliminary Investigations of Joining Technologies for Attaching Refractory Metals to Ni-Based Superalloys

    International Nuclear Information System (INIS)

    In this study, a range of joining technologies has been investigated for creating attachments between refractory metal and Ni-based superalloys. Refractory materials of interest include Mo-47%Re, T-111, and Ta-10%W. The Ni-based superalloys include Hastelloy X and MarM 247. During joining with conventional processes, these materials have potential for a range of solidification and intermetallic formation-related defects. For this study, three non-conventional joining technologies were evaluated. These included inertia welding, electro-spark deposition (ESD) welding, and magnetic pulse welding (MPW). The developed inertia welding practice closely paralleled that typically used for the refractory metals alloys. Metallographic investigations showed that forging during inertia welding occurred predominantly on the refractory metal side. It was also noted that at least some degree of forging on the Ni-based superalloy side of the joint was necessary to achieve consistent bonding. Both refractory metals were readily weldable to the Hastelloy X material. When bonding to the MarM 247, results were inconsistent. This was related to the higher forging temperatures of the MarM 247, and subsequent reduced deformation on that material during welding. ESD trials using a Hastelloy X filler were successful for all material combinations. ESD places down very thin (5- to 10-μm) layers per pass, and interactions between the substrates and the fill were limited (at most) to that layer. For the refractory metals, the fill only appeared to wet the surface, with minimal dilution effects. Microstructures of the deposits showed high weld metal integrity with maximum porosity on the order of a few percent. Some limited success was also obtained with MPW. In these trials, only the T-111 tubes were used. Joints were possible for the T-111 tube to the Hastelloy X bar stock, but the stiffness of the tube (resisting collapse) necessitated the use of very high power levels. These power levels

  7. Development of a brazing process for the production of water- cooled bipolar plates made of chromium-coated metal foils for PEM fuel cells

    Science.gov (United States)

    Mueller, M.; Hoehlich, D.; Scharf, I.; Lampke, T.; Hollaender, U.; Maier, H. J.

    2016-03-01

    Beside lithium batteries, PEM fuel cells are the most promising strategy as a power source to achieve the targets for introducing and increasing the usage of electric vehicles. Due to limited space and weight problems, water cooled, metallic bipolar plates in a fuel cell metal stack are preferred in motor vehicles. These plates are stamped metal sheets with a complex structure, interconnected media-tight. To meet the multiple tasks and requirements in use, complex and expensive combinations of materials are currently in use (carbon fiber composites, graphite, gold-plated nickel, stainless and acid resistant steel). The production of such plates is expensive as it is connected with considerable effort or the usage of precious metals. As an alternative, metalloid nitrides (CrN, VN, W2N, etc.) show a high chemical resistance, hardness and a good conductivity. So this material category meets the basic requirements of a top layer. However, the standard methods for their production (PVD, CVD) are expensive and have a slow deposition rate and a lower layer thicknesses. Because of these limitations, a full functionality over the life cycle of a bipolar plate is not guaranteed. The contribution shows the development and quantification of an alternative production process for bipolar plates. The expectation is to get significant advantages from the combination of chromium electrodeposition and thermochemical treatment to form chromium nitrides. Both processes are well researched and suitable for series production. The thermochemical treatment of the chromium layer also enables a process-integrated brazing.

  8. Numerical Simulation of Brazing TiC Cermet to Iron with TiZrNiCu Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Lixia ZHANG; Jicai FENG

    2004-01-01

    The maximum thermal stress and stress concentration zones of iron/TiC cermet joint during cooling were studied in this paper. The results showed that the shear stress on iron/TiC cermet joint concentrates on the interface tip and the maximum shear stress appears on the left tip of iron/TiZrNiCu interlace. Positive tensile stress on TiC cermet undersurface concentrates on both sides of TiC cermet and its value decreases during cooling. Negative tensile stress on TiC cermet undersurface concentrates on the center of TiC cermet and its value increases during cooling. Brazing temperature has little effect on the development and maximum thermal stress.

  9. Corrosion resistance of refractory metals and ceramics in lead-bismuth at 700 deg

    International Nuclear Information System (INIS)

    Corrosion tests of refractory metals and ceramics were carried out employing high-temperature LBI. Oxygen concentrations in this experiment were 6.8 x 10-7 wt.% for ceramics (SiC/SiC composites) and 5 x 10-6 wt.% for refractory metals (W, Mo and Nb) and ceramics (SiC and Ti3SiC2). All specimens were immersed in molten LBE at 700 deg C in a corrosion test pot for 1000 hours. The tungsten and molybdenum showed high corrosion resistance with no penetration of LBE into their matrices. Penetration of LBE into the matrix of the niobium was observed. The ceramic materials of SiC and Ti3SiC2 showed high corrosion resistance with no penetration of LBE into their matrices. The SiC/SiC composite showed LBE penetrated into the matrix due to high porosity of the material. (authors)

  10. Analytic calculation of formation enthalpies directly from interatomic potentials for binary and ternary refractory metal systems

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    An analytic method is proposed to calculate the formation enthalpy directly from empirical n-body potential and applied to the binary and ternary systems consisting of the refractory metals Mo, Nb, Ta and W. It turns out that the calculated enthalpies are in overall agreement with experimental observations and some other theoretical calculations. Interestingly, it shows that the formation enthalpies of the ternary systems are significantly affected by those of the constituent binary systems.

  11. Fracture and fatigue of refractory metal intermetallic composites

    International Nuclear Information System (INIS)

    The fracture and fatigue crack growth characteristics of niobium silicide/Nb(ss) in-situ composites as well as a variety of Nb alloys were determined over a range of temperatures and loading rates. It is shown that the in-situ composites exhibited nominally rate-independent and temperature-independent values for the toughness with an average toughness exceeding 24 MPa·m0.5. The fatigue behavior of both the Nb alloys and in-situ composites revealed that both the Paris Law exponents and fatigue threshold values were similar to that exhibited by metallic materials

  12. Repairing Chipped Silicide Coatings on Refractory Metal Substrates

    Science.gov (United States)

    Youngquist, Robert

    2006-01-01

    The space shuttle orbiter s reaction control system (RCS) is a series of small thrusters that use hypergolic fuels to orient the orbiter in space. The RCS thrusters are constructed from a special niobium-based alloy -- the C-103. This alloy retains excellent mechanical properties from cryogenic temperature all the way up to 2,500 F (1,370 C). C-103 is susceptible to rapid oxidation at elevated temperatures. The authors have developed two methods to repair damaged R512a coatings on C-103. For the first repair technique, metal foundries, semiconductor manufacturers, and many other industries have developed and routinely use coatings that can easily be painted on metal to protect it from corrosion, including oxidation, to temperatures in excess of 2,500 F (1,370 C). This first repair technique is considered somewhat temporary. The second repair technique is based on using the native coating material of the RCS nozzles. the chipped area is ground out and a "green" R512a coating is applied to the repair area. Both repair techniques can be applied for moderate protection until the permanent laser-repair technique is available to the repair area.

  13. Brazing molybdenum and tungsten for high temperature service

    International Nuclear Information System (INIS)

    Investigations were conducted to develop vacuum brazes for molybdenum and tungsten which can be used in seal joint applications up to 1870 K (1597 C, 2907 F). Joints were attempted in molybdenum, tungsten and tungsten--molybdenum. The braze materials included: Ti--10Cr powder, Ti--30V wire, Ti--65V wire, V wire, Ni electroplate, MoB--50MoC powder mixture, V--50Mo powder mixture, Mo--15MoB2 powder mixture and Mo--49V--15MoB2 powder mixture. Braze temperature ranged from 1900 K (1627 C, 2961 F) to 2530 K, (2257 C, 4095 F), and leak-tight joints were made with all braze materials except Ti--10Cr. After heat treatments up to 1870 K (1597 C, 2907 F) Kirkendall voiding was found to cause leakage of some of the joints made with only substitutional alloying elements. However, adding base metal powders to the braze or narrowing the root opening eliminated this problem. Kirkendall voiding was not a problem when interstitial elements were a major ingredient in the braze material. Shear testing of Ti--65V, V, MoB--50MoC and V--50Mo brazed molybdenum at 1670 K (1397 C, 2547 F) indicated strengths equal to or better than the base metal. Ti--65V, V--50Mo and MoB--50MoC brazed joints were exposed to basalt at 1670 K (1397 C, 2547 F) for 3 h without developing leaks

  14. CVD refractory metals and alloys for space nuclear power application

    International Nuclear Information System (INIS)

    CVD technology has made significant contributions to the development of space nuclear power systems during the period 1962 to 1972. For the in-core thermionic concept, CVD technology is essential to the fabrication of the tungsten electron emitter. For the liquid metal cooled fuel pin using uranium nitride as fuel and T-111 and Nb-1 Zr as cladding, a tungsten barrier possibly produced by CVD methods is essential to the fuel-cladding compatibility at the designed operating temperature. Space power reactors may use heat pipes to transfer heat from the reactor core to the conversion system. CVD technology has been used for fabricating the heat pipe used as cross-flow heat exchanger, including the built-in channels on the condenser wall for liquid lithium return. 28 references, 17 figures

  15. Net Shaped Component Fabrication of Refractory Metal Alloys using Vacuum Plasma Spraying

    Science.gov (United States)

    Sen, S.; ODell, S.; Gorti, S.; Litchford, R.

    2006-01-01

    The vacuum plasma spraying (VPS) technique was employed to produce dense and net shaped components of a new tungsten-rhenium (W-Re) refractory metal alloy. The fine grain size obtained using this technique enhanced the mechanical properties of the alloy at elevated temperatures. The alloy development also included incorporation of thermodynamically stable dispersion phases to pin down grain boundaries at elevated temperatures and thereby circumventing the inherent problem of recrystallization of refractory alloys at elevated temperatures. Requirements for such alloys as related to high temperature space propulsion components will be discussed. Grain size distribution as a function of cooling rate and dispersion phase loading will be presented. Mechanical testing and grain growth results as a function of temperature will also be discussed.

  16. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    Science.gov (United States)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  17. Comparison of Microstructure and Mechanical Properties of Induction and Vacuume Brazed Joint of Titanium Via Copper and Ag-Cu Eutectic Filler Metal / Mikrostruktura I Właściwości Mechaniczne Połączeń Tytanu Lutowanych Indukcyjnie I Próżniowo Z Użyciem Spoiwa Miedzianego I Eutektycznego Ag-Cu

    Directory of Open Access Journals (Sweden)

    Różański M.

    2015-12-01

    Full Text Available This study presents the basic physico-chemical properties and describes the brazeability of titanium. The work contains the results of macro and microscopic metallographic examination as well as the results of strength-related tests of vacuum and induction brazed joints made of Grade 2 technical titanium using the Cu 0.99 and Ag 272 filler metal interlayers and F60T flux intended for titanium brazing in the air atmosphere.

  18. Fiber reinforced superalloys, ceramics, and refractory metals, and directionally solidified eutectics (heat-resistant composites)

    International Nuclear Information System (INIS)

    High-temperature composites have been shown to have excellent elevated-temperature tensile and stress-rupture strengths and specific strengths. Tungsten alloy fiber reinforced superalloys have been demonstrated to have stress rupture strengths at 20000F superior to superalloys and sufficient impact resistance for gas turbines. Recently developed tungsten alloy fibers should permit production of composites with use-temperatures (gas turbine blades, vanes) as high as 24000F. Their main problem is associated with the direction and perfection of growth of strong whiskers or lamina in irregularly shaped components. Artificially made whisker composites are believed to warrant serious consideration. Use-temperatures of refractory metal matrix composites can be as much as 25000F for Nb matrix composites and over 30000F for W matrix composites. Ceramic matrix composites with use-temperatures ranging from 18000F to over 30000F are possibilities. Stationary, large, turbines for power generation may make use of refractory fiber/superalloy matrix, ceramic matrix, and coated refractory matrix composites. Such an application may capitalize on the high-temperature strength and high use-temperatures of the composites, which, in turn, will enhance engine performance. (127 references, 62 fig, 22 tables) (U.S.)

  19. Refractory metal welding using a 3.3 kW diode pumped Nd:YAG laser.

    Energy Technology Data Exchange (ETDEWEB)

    Carpenter, R. W. (Robert W.); Piltch, M. S. (Martin S.); Nemec, R. B. (Ronald B.); Milewski, J. O. (John O.)

    2001-01-01

    Recent developments in multi-kilowatt continuous wave lasers allow fiber optic delivery to high-purity controlled atmosphere chambers and challenge electron beam welding with improvements in cost, complexity, beam quality and flexibility. Questions remain with respect to the performance of these lasers for refractory alloy welding regarding damaging back reflections, laser-plume interactions, and sufficiency of beam intensity and coupled energy. System performance for the welding of various refractory metal alloys and comparisons to electron beam welds will be presented.

  20. Laser brazing with filler wire for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    Feng Xiaosong; Li Liqun; Chen Yanbin; Zhou Shanbao

    2005-01-01

    The process properties and interface behavior of CO2 laser brazing with automatic wire feed for galvanized steel sheets were investigated , in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicalar α solid solution was found on the filler metal side.

  1. Integrated Design and Rapid Development of Refractory Metal Based Alloys for Fossil Energy Applications

    Energy Technology Data Exchange (ETDEWEB)

    Dogan, O.N.; King, P.E.; Gao, M.C.

    2008-07-01

    One common barrier in the development of new technologies for future energy generating systems is insufficiency of existing materials at high temperatures (>1150oC) and aggressive atmospheres (e.g., steam, oxygen, CO2). To overcome this barrier, integrated design methodology will be applied to the development of refractory metal based alloys. The integrated design utilizes the multi-scale computational methods to design materials for requirements of processing and performance. This report summarizes the integrated design approach to the alloy development and project accomplishments in FY 2008.

  2. Microstructural characteristics of WC-Co and tool steel brazed joint

    Energy Technology Data Exchange (ETDEWEB)

    Young-Sub, K.; Sook-Hwan, K. [Reliability Assessment Team, Research Institute of Industrial Science and Technology, Pohang (Korea)

    2001-07-01

    The current study used Ni base alloys, which reveals the excellent high temperature properties, as filler metals for brazing of WC-Co and tool steel to get the solid joint strength. The strength and the microstructures of brazed joints for different filler metals were examined. The optimum brazing condition and heat treatment condition were obtained through precipitation reaction and microstructural characteristics at the joints. (orig.)

  3. Corrosion behaviour of Ti/Al2O3 interfaces produced by an active metal brazing methodology

    OpenAIRE

    Ariza, E.; Rocha, L. A.; Paiva, O. C.

    2004-01-01

    Metal/ceramic joints are used in a broad range of applications in biomedicine, such as the encapsulation of implantable telemetric devices, the fabrication of crowns and bridges for dental restoration, or the production of drug delivery systems, biomedical sensors and electrodes. Apart of other characteristics, the corrosion resistance of metal/ceramic interfaces is of prime importance when biomedical applications are considered. Most of metal/ceramic joints are produced by the active meta...

  4. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    Science.gov (United States)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  5. Development of optimum process parameters and a study of the effects of surface roughness on brazing of copper

    International Nuclear Information System (INIS)

    Highlights: • New brazing process parameters corresponding to the greatest shear strength have been developed. • An effective interaction of brazing filler metal (BFM) and base metal was observed at the interface for the sample brazed at 650 °C/5 min. • The possibility of formation of hard intermetallic compounds of Cu, Sn, and P have been justified in view of high-strength braze joint. • The surface roughness with an average Ra value of around 0.20 μm was found to be the most appropriate for brazing of copper conducted at the specified process parameters. - Abstract: Brazing experiments on commercially-pure copper plates, using brazing filler metal (MBF-2005), are conducted at temperatures in the range of 650–750 °C for time-durations in the range of 5–15 min. Shear tests for braze-joints involved use of a universal testing machine. Based on the shear-test results, a new brazing cycle has been developed that corresponds to the greatest shear strength of the braze-joint. The brazing cycle has been performed under a controlled dry-argon atmosphere in a tube furnace. Microscopic observations were made by use of both optical and electron microscopes; whereas surface roughness measurements were made by using a TR100 Surface Roughness Tester. It is found that successful brazing and good wetting can be achieved by the least voids by using an average surface roughness (Ra value) for the base material

  6. The diffusion bonding of silicon carbide and boron carbide using refractory metals

    International Nuclear Information System (INIS)

    Joining is an enabling technology for the application of structural ceramics at high temperatures. Metal foil diffusion bonding is a simple process for joining silicon carbide or boron carbide by solid-state, diffusive conversion of the metal foil into carbide and silicide compounds that produce bonding. Metal diffusion bonding trials were performed using thin foils (5 microm to 100 microm) of refractory metals (niobium, titanium, tungsten, and molybdenum) with plates of silicon carbide (both α-SiC and β-SiC) or boron carbide that were lapped flat prior to bonding. The influence of bonding temperature, bonding pressure, and foil thickness on bond quality was determined from metallographic inspection of the bonds. The microstructure and phases in the joint region of the diffusion bonds were evaluated using SEM, microprobe, and AES analysis. The use of molybdenum foil appeared to result in the highest quality bond of the metal foils evaluated for the diffusion bonding of silicon carbide and boron carbide. Bonding pressure appeared to have little influence on bond quality. The use of a thinner metal foil improved the bond quality. The microstructure of the bond region produced with either the α-SiC and β-SiC polytypes were similar

  7. Soldering and brazing safety guide: A handbook on space practice for those involved in soldering and brazing

    Science.gov (United States)

    This manual provides those involved in welding and brazing with effective safety procedures for use in performance of their jobs. Hazards exist in four types of general soldering and brazing processes: (1) cleaning; (2) application of flux; (3) application of heat and filler metal; and (4) residue cleaning. Most hazards during those operations can be avoided by using care, proper ventilation, protective clothing and equipment. Specific process hazards for various methods of brazing and soldering are treated. Methods to check ventilation are presented as well as a check of personal hygiene and good maintenance practices are stressed. Several emergency first aid treatments are described.

  8. Effective Third-Order Nonlinearities in Metallic Refractory Titanium Nitride Thin Films

    CERN Document Server

    Kinsey, Nathaniel; Courtwright, Devon; DeVault, Clayton; Bonner, Carl E; Gavrilenko, Vladimir I; Shalaev, Vladimir M; Hagan, David J; Van Stryland, Eric W; Boltasseva, Alexandra

    2015-01-01

    Nanophotonic devices offer an unprecedented ability to concentrate light into small volumes which can greatly increase nonlinear effects. However, traditional plasmonic materials suffer from low damage thresholds and are not compatible with standard semiconductor technology. Here we study the nonlinear optical properties in the novel refractory plasmonic material titanium nitride using the Z scan method at 1550 nm and 780 nm. We compare the extracted nonlinear parameters for TiN with previous works on noble metals and note a similarly large nonlinear optical response. However, TiN films have been shown to exhibit a damage threshold up to an order of magnitude higher than gold films of a similar thickness, while also being robust, cost-efficient, bio- and CMOS compatible. Together, these properties make TiN a promising material for metal-based nonlinear optics.

  9. Improved Assembly for Gas Shielding During Welding or Brazing

    Science.gov (United States)

    Gradl, Paul; Baker, Kevin; Weeks, Jack

    2009-01-01

    An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes. The basic purpose of this assembly or of a typical prior related assembly is to channel the flow of a chemically inert gas to a joint to prevent environmental contamination of the joint during the welding or brazing process and, if required, to accelerate cooling upon completion of the process.

  10. Brazing of AM-350 stainless steel LWBR fuel rod support grids (LWBR Development Program)

    Energy Technology Data Exchange (ETDEWEB)

    Ebejer, L.P.

    1979-02-01

    A brazing process has been developed wherein several hundred stamped AM-350 stainless steel sheet metal components, wire components and machined bar components were simultaneously joined together to fabricate about 400 grids of different sizes for the LWBR fuel rod support system. High temperature (2110F +- 20F) vacuum brazing was employed using Ni--Cr--Si braze alloy filler metal in the form of paste. Techniques employed in the assembly, braze alloy application and fixturing of grids to achieve adequate dimensional control are discussed in detail. The brazing thermal cycle as related to the complex metallurgical process of both AM-350 stainless steel and the Ni--Cr--Si braze alloy is also discussed.

  11. Efficacy of Self-Expandable Metallic Stent Inserted for Refractory Hemorrhage of Duodenal Cancer.

    Science.gov (United States)

    Orii, Takashi; Karasawa, Yukihiko; Kitahara, Hiroe; Yoshimura, Masaki; Okumura, Motohiro

    2016-01-01

    Because of advances in the technology of gastrointestinal endoscopy and improvements in the quality of stents, it has become routine to place a stent as palliative therapy for malignant gastrointestinal obstruction. On the other hand, stent placement for malignant gastrointestinal hemorrhage has scarcely been reported, although it may be performed for hemorrhage of the esophageal varicose vein. We recently experienced a patient with refractory hemorrhage from an unresectable duodenal cancer who underwent placement of a self-expandable metallic stent (SEMS) and thereafter had no recurrence of the hemorrhage. A 46-year-old man underwent laparotomy to radically resect a cancer in the third portion of the duodenum, which invaded widely to the superior mesenteric vein and its branches and was considered unresectable. After stomach-partitioning gastrojejunostomy was performed, chemotherapy was initiated according to the regimen of chemotherapy of far advanced gastric cancer. One year and 4 months after induction of chemotherapy, gastrointestinal hemorrhage occurred. Upper gastrointestinal endoscopy revealed the hemorrhage oozing from the duodenal cancer, and endoscopic hemostasis, such as injection of hypertonic saline epinephrine and argon plasma coagulation, was unsuccessful. Twenty days after emergence of the hemorrhage, an endoscopic covered SEMS was placed with confirmation by fluoroscopy. Immediately after placement of the stent, the tarry stool stopped and the anemia ceased to progress. The recurrence of the hemorrhage has not been confirmed without migration of the stent. SEMS is an effective hemostatic procedure for malignant refractory hemorrhage. PMID:27403118

  12. Efficacy of Self-Expandable Metallic Stent Inserted for Refractory Hemorrhage of Duodenal Cancer

    Directory of Open Access Journals (Sweden)

    Takashi Orii

    2016-05-01

    Full Text Available Because of advances in the technology of gastrointestinal endoscopy and improvements in the quality of stents, it has become routine to place a stent as palliative therapy for malignant gastrointestinal obstruction. On the other hand, stent placement for malignant gastrointestinal hemorrhage has scarcely been reported, although it may be performed for hemorrhage of the esophageal varicose vein. We recently experienced a patient with refractory hemorrhage from an unresectable duodenal cancer who underwent placement of a self-expandable metallic stent (SEMS and thereafter had no recurrence of the hemorrhage. A 46-year-old man underwent laparotomy to radically resect a cancer in the third portion of the duodenum, which invaded widely to the superior mesenteric vein and its branches and was considered unresectable. After stomach-partitioning gastrojejunostomy was performed, chemotherapy was initiated according to the regimen of chemotherapy of far advanced gastric cancer. One year and 4 months after induction of chemotherapy, gastrointestinal hemorrhage occurred. Upper gastrointestinal endoscopy revealed the hemorrhage oozing from the duodenal cancer, and endoscopic hemostasis, such as injection of hypertonic saline epinephrine and argon plasma coagulation, was unsuccessful. Twenty days after emergence of the hemorrhage, an endoscopic covered SEMS was placed with confirmation by fluoroscopy. Immediately after placement of the stent, the tarry stool stopped and the anemia ceased to progress. The recurrence of the hemorrhage has not been confirmed without migration of the stent. SEMS is an effective hemostatic procedure for malignant refractory hemorrhage.

  13. Refractory Metal Heat Pipe Life Test - Test Plan and Standard Operating Procedures

    Science.gov (United States)

    Martin, J. J.; Reid, R. S.

    2010-01-01

    Refractory metal heat pipes developed during this project shall be subjected to various operating conditions to evaluate life-limiting corrosion factors. To accomplish this objective, various parameters shall be investigated, including the effect of temperature and mass fluence on long-term corrosion rate. The test series will begin with a performance test of one module to evaluate its performance and to establish the temperature and power settings for the remaining modules. The performance test will be followed by round-the-clock testing of 16 heat pipes. All heat pipes shall be nondestructively inspected at 6-month intervals. At longer intervals, specific modules will be destructively evaluated. Both the nondestructive and destructive evaluations shall be coordinated with Los Alamos National Laboratory. During the processing, setup, and testing of the heat pipes, standard operating procedures shall be developed. Initial procedures are listed here and, as hardware is developed, will be updated, incorporating findings and lessons learned.

  14. Analytic bond-order potentials for the bcc refractory metals Nb, Ta, Mo and W

    International Nuclear Information System (INIS)

    Bond-order potentials (BOPs) are based on the tight-binding approximation for determining the energy of a system of interacting atoms. The bond energy and forces are computed analytically within the formalism of the analytic BOPs. Here we present parametrizations of the analytic BOPs for the bcc refractory metals Nb, Ta, Mo and W. The parametrizations are optimized for the equilibrium bcc structure and tested for atomic environments far from equilibrium that had not been included in the fitting procedure. These tests include structural energy differences for competing crystal structures; tetragonal, trigonal, hexagonal and orthorhombic deformation paths; formation energies of point defects as well as phonon dispersion relations. Our tests show good agreement with available experimental and theoretical data. In practice, we obtain the energetic ordering of vacancy, [1 1 1], [1 1 0], and [1 0 0] self-interstitial atom in agreement with density functional theory calculations. (paper)

  15. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    Energy Technology Data Exchange (ETDEWEB)

    ME Petrichek

    2005-12-16

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  16. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    International Nuclear Information System (INIS)

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  17. Microstructure and phase constitution near the interface of Cu/3003 torch brazing using Al Si La Sr filler

    International Nuclear Information System (INIS)

    It has been mainly studied in this paper on brazing of Cu to Al using Al.Si filler metal. The optimized scanning rate of 2.5 mm/s is first obtained through simulating the temperature field of Cu Al brazing process based on ANSYS software. Then the brazing of Cu C11000 to Al 3003 using Al.Si.La.Sr filler is carried out by torch brazing technology. It is found that the brazing seam region is mainly consisted of α Al solid solution and CuAl2 IMC. Further experimental results also show that the rare earth element La in filler metal can not only refine the grain, but also promote the dispersion of intermetallic compounds into the brazing seam, which significantly improves the brazing seam microstructure and mechanical properties of the joints

  18. Microgalvanic Corrosion Behavior of Cu-Ag Active Braze Alloys Investigated with SKPFM

    Directory of Open Access Journals (Sweden)

    Armen Kvryan

    2016-04-01

    Full Text Available The nature of microgalvanic couple driven corrosion of brazed joints was investigated. 316L stainless steel samples were joined using Cu-Ag-Ti and Cu-Ag-In-Ti braze alloys. Phase and elemental composition across each braze and parent metal interface was characterized and scanning Kelvin probe force microscopy (SKPFM was used to map the Volta potential differences. Co-localization of SKPFM with Energy Dispersive Spectroscopy (EDS measurements enabled spatially resolved correlation of potential differences with composition and subsequent galvanic corrosion behavior. Following exposure to the aggressive solution, corrosion damage morphology was characterized to determine the mode of attack and likely initiation areas. When exposed to 0.6 M NaCl, corrosion occurred at the braze-316L interface preceded by preferential dissolution of the Cu-rich phase within the braze alloy. Braze corrosion was driven by galvanic couples between the braze alloys and stainless steel as well as between different phases within the braze microstructure. Microgalvanic corrosion between phases of the braze alloys was investigated via SKPFM to determine how corrosion of the brazed joints developed.

  19. Brazing of Stainless Steel to Yttria-Stabilized Zirconia Using Gold-Based Brazes for Solid Oxide Fuel Cell Applications

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Asthana, R.

    2007-01-01

    Two gold-base active metal brazes (gold-ABA and gold-ABA-V) were evaluated for oxidation resistance to 850 C, and used to join yttria-stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel for possible use in solid oxide fuel cells. Thermogravimetric analysis and optical microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy were used to evaluate the braze oxidation behavior, and microstructure and composition of the YSZ/braze/steel joints. Both gold-ABA and gold-ABA-V exhibited nearly linear oxidation kinetics at 850 C, with gold-ABA-V showing faster oxidation than gold-ABA. Both brazes produced metallurgically sound YSZ/steel joints due to chemical interactions of Ti and V with the YSZ and steel substrates.

  20. Active brazed diamond and cubic boron nitride interfacial nanostructure and application

    International Nuclear Information System (INIS)

    Active brazing is an effective technique for joining diamond or cBN grit onto metallic substrates. Current use of this technique is being made for super abrasive, high performance tools. The lecture will give an overview over different aspects such as (i) tool performance in selected applications, (ii) interfacial nanostructure between super abrasive grit and brazing alloys matrix, (iii) attempts to computer model such interface reactions and (iv) recent improvements of the abrasion resistance of the brazing alloy itself. Super abrasive tools with outstanding performance in applications such as grinding, honing or stone cutting can be manufactured by a single-layer of brazed diamond or cBN grit. A method to obtain regular grit patterns will be presented. Examples of prototype tools and their performance in different applications will be shown. The investigation of interface reactions between diamond and active brazing alloys plays an important role to further improve the brazing process and resulting tool performance. The interfacial nanostructure is characterised by a thin reaction layer of Ti with diamond and cBN, respectively. Results for Ag- and Cu-based brazing alloys will be presented and discussed in view of the influence of brazing process parameters and brazing alloy matrix. Computer modelling of the thermodynamics and kinetics of the interface reactions may allow optimising the process parameters. This requires reliable databases currently being built up. The potential of such methods in ceramic to metal joining will be described. The abrasion resistance of brazing alloys itself plays an important role for tool performance. A new method to achieve a dispersion of nano sized TiC precipitates in the alloy matrix by addition of an organic binder, decomposing during brazing will be presented. In an outlook further applications of brazed diamond grit, such as thermal management materials will be discussed. (author)

  1. Utilizing Hilbert-Huang transform in detection some of mechanical properties of the refractory metals

    Science.gov (United States)

    Mohammed, Arshed Abdulhamed; Haris, Sallehuddin Mohamed; Nuawi, Mohd Zaki

    2016-02-01

    This study is one of the first to report on the use of Hilbert-Huang transform (HHT) to determine the modulus of elasticity of a material, which is one of the most important properties of metals. In addition, this study involves an analytical study of the process of transfer of energy, which was represented in the form of intrinsic mode functions (IMFs). Moreover, the distribution of IMFs within the time-frequency-plain was determined by testing eight test specimens. Five test specimens were refractory materials, namely, Ti, Ti6AL4V, Zr, Nb, and Ta, and the other three were non-refractory materials, namely, Al, Brass, and ST4340. The new setup was composed of Mg and involves the use of two piezoelectric transducers, which were used as the emitter and receiver. The setup was designed and implemented in this research based on Mg usage to test the metals. First, a new relationship was derived between the pressure transmission coefficient (PTC) of the transmitted wave (through the emitter-water-test specimen-Mg to the receiver) and the corresponding values of the product of the density (ρ) and the modulus of elasticity (E) for the same test specimen. Another relationship was established between the PTCs and the total energy transmitted at high frequencies. This energy indicates the summation of IMFs that have high frequencies (THIMFs), higher than 10 kHz, can determine E better than TOF for most test specimens. To verify this results, with regard to the second conclusion, a new simulation for this setup was carried out using Simulink in MATLAB. Twelve theoretical tests were done, for high acoustic impedance metals, like Hf, Mo, WNiFe and W in addition to test the same group which was tested experimentally. The results of theoretical tests supported the experimental results except for Nb. Most of the conclusions were obtained through practical results and analytical studies. The results proved that THIMFs can determine the change in the microstructure of the alloys

  2. Vacuum Brazing of Accelerator Components

    Science.gov (United States)

    Singh, Rajvir; Pant, K. K.; Lal, Shankar; Yadav, D. P.; Garg, S. R.; Raghuvanshi, V. K.; Mundra, G.

    2012-11-01

    Commonly used materials for accelerator components are those which are vacuum compatible and thermally conductive. Stainless steel, aluminum and copper are common among them. Stainless steel is a poor heat conductor and not very common in use where good thermal conductivity is required. Aluminum and copper and their alloys meet the above requirements and are frequently used for the above purpose. The accelerator components made of aluminum and its alloys using welding process have become a common practice now a days. It is mandatory to use copper and its other grades in RF devices required for accelerators. Beam line and Front End components of the accelerators are fabricated from stainless steel and OFHC copper. Fabrication of components made of copper using welding process is very difficult and in most of the cases it is impossible. Fabrication and joining in such cases is possible using brazing process especially under vacuum and inert gas atmosphere. Several accelerator components have been vacuum brazed for Indus projects at Raja Ramanna Centre for Advanced Technology (RRCAT), Indore using vacuum brazing facility available at RRCAT, Indore. This paper presents details regarding development of the above mentioned high value and strategic components/assemblies. It will include basics required for vacuum brazing, details of vacuum brazing facility, joint design, fixturing of the jobs, selection of filler alloys, optimization of brazing parameters so as to obtain high quality brazed joints, brief description of vacuum brazed accelerator components etc.

  3. Vacuum Brazing of Accelerator Components

    International Nuclear Information System (INIS)

    Commonly used materials for accelerator components are those which are vacuum compatible and thermally conductive. Stainless steel, aluminum and copper are common among them. Stainless steel is a poor heat conductor and not very common in use where good thermal conductivity is required. Aluminum and copper and their alloys meet the above requirements and are frequently used for the above purpose. The accelerator components made of aluminum and its alloys using welding process have become a common practice now a days. It is mandatory to use copper and its other grades in RF devices required for accelerators. Beam line and Front End components of the accelerators are fabricated from stainless steel and OFHC copper. Fabrication of components made of copper using welding process is very difficult and in most of the cases it is impossible. Fabrication and joining in such cases is possible using brazing process especially under vacuum and inert gas atmosphere. Several accelerator components have been vacuum brazed for Indus projects at Raja Ramanna Centre for Advanced Technology (RRCAT), Indore using vacuum brazing facility available at RRCAT, Indore. This paper presents details regarding development of the above mentioned high value and strategic components/assemblies. It will include basics required for vacuum brazing, details of vacuum brazing facility, joint design, fixturing of the jobs, selection of filler alloys, optimization of brazing parameters so as to obtain high quality brazed joints, brief description of vacuum brazed accelerator components etc.

  4. A review of oxide, silicon nitride, and silicon carbide brazing

    International Nuclear Information System (INIS)

    There is growing interest in using ceramics for structural applications, many of which require the fabrication of components with complicated shapes. Normal ceramic processing methods restrict the shapes into which these materials can be produced, but ceramic joining technology can be used to overcome many of these limitations, and also offers the possibility for improving the reliability of ceramic components. One method of joining ceramics is by brazing. The metallic alloys used for bonding must wet and adhere to the ceramic surfaces without excessive reaction. Alumina, partially stabilized zirconia, and silicon nitride have high ionic character to their chemical bonds and are difficult to wet. Alloys for brazing these materials must be formulated to overcome this problem. Silicon carbide, which has some metallic characteristics, reacts excessively with many alloys, and forms joints of low mechanical strength. The brazing characteristics of these three types of ceramics, and residual stresses in ceramic-to-metal joints are briefly discussed

  5. Microstructure and strength of brazed joints of TiB2 cermet to TiAl-based alloys

    Institute of Scientific and Technical Information of China (English)

    李卓然; 冯吉才; 曹健

    2003-01-01

    In this study, TiB2 cermet and TiAl-based alloy are vacuum brazed successfully by using Ag-Cu-Ti filler metal. The microstructural analyses indicate that two reaction products, Ti(Cu, Al)2 and Ag based solid solution (Ag(s.s)), are present in the brazing seam, and the interface structure of the brazed joint is TiB2/TiB2+ Ag(s.s) /Ag(s.s)+Ti(Cu, Al)2/Ti(Cu, Al)2/TiAl. The experimental results show that the shear strength of the brazed TiB2/TiAl joints decreases as the brazing time increases at a definite brazing temperature. When the joint is brazed at 1 223 K for 5 min, a joint strength up to 173 MPa is achieved.

  6. Cost Estimate for Molybdenum and Tantalum Refractory Metal Alloy Flow Circuit Concepts

    Science.gov (United States)

    Hickman, Robert R.; Martin, James J.; Schmidt, George R.; Godfroy, Thomas J.; Bryhan, A.J.

    2010-01-01

    The Early Flight Fission-Test Facilities (EFF-TF) team at NASA Marshall Space Flight Center (MSFC) has been tasked by the Naval Reactors Prime Contract Team (NRPCT) to provide a cost and delivery rough order of magnitude estimate for a refractory metal-based lithium (Li) flow circuit. The design is based on the stainless steel Li flow circuit that is currently being assembled for an NRPCT task underway at the EFF-TF. While geometrically the flow circuit is not representative of a final flight prototype, knowledge has been gained to quantify (time and cost) the materials, manufacturing, fabrication, assembly, and operations to produce a testable configuration. This Technical Memorandum (TM) also identifies the following key issues that need to be addressed by the fabrication process: Alloy selection and forming, cost and availability, welding, bending, machining, assembly, and instrumentation. Several candidate materials were identified by NRPCT including molybdenum (Mo) alloy (Mo-47.5 %Re), tantalum (Ta) alloys (T-111, ASTAR-811C), and niobium (Nb) alloy (Nb-1 %Zr). This TM is focused only on the Mo and Ta alloys, since they are of higher concern to the ongoing effort. The initial estimate to complete a Mo-47%Re system ready for testing is =$9,000k over a period of 30 mo. The initial estimate to complete a T-111 or ASTAR-811C system ready for testing is =$12,000k over a period of 36 mo.

  7. Refractory Metal Nuggets -- Formation of the First Condensates in the Solar Nebula

    CERN Document Server

    Liffman, Kurt; Maddison, Sarah; Brooks, Geoffrey

    2012-01-01

    As gas flowed from the solar accretion disk or solar nebula onto the proto-Sun, magnetic pressure gradients in the solar magnetosphere and the inner solar nebula provided an environment where some of this infalling flow was diverted to produce a low pressure, high temperature, gaseous, "infall" atmosphere around the inner solar nebula. The pressure in this inner disk atmosphere was mainly dependant on the accretion flow rate onto the star. High flow rates implied relatively high pressures, which decreased over time as the accretion rate decreased. In the first hundred thousand years after the formation of the solar nebula, accretional flow gas pressures were high enough to create submicron-sized Refractory Metal Nuggets (RMNs) - the precursors to Calcium Aluminum Inclusions (CAIs). Optimal temperatures and pressures for RMN formation may have occurred between 20,000 to 100,000 years after the formation of the solar nebula. It is possible that conditions were conducive to RMN/CAI formation over an eighty thous...

  8. Methodology for Life Testing of Refractory Metal/Sodium Heat Pipes

    Science.gov (United States)

    Martin, James J.; Reid, Robert S.

    2006-01-01

    The focus of this work was to establish an approach to generate carefully controlled data that can conclusively establish heat pipe operating life with material-fluid combinations capable of extended operation. To accomplish this goal acceleration is required to compress 10 years of operational life into 3 years of laboratory testing through a combination of increased temperature and mass fluence. Specific test series have been identi3ed, based on American Society for Testing and Materials (ASTM) specifications, to investigate long term corrosion rates. The refractory metal selected for demonstration purposes is a Molybdenum-44.5%Rhenium alloy formed by powder metallurgy. The heat pipe makes use of an annular crescent wick design formed by hot isostatic pressing of Molybdenum-Rhenium wire mesh. The heat pipes are filled using vacuum distillation and purity sampling is considered. Testing of these units is round-the-clock with 6-month destructive and non-destructive inspection intervals to identify the onset and level of corrosion. Non-contact techniques are employed for providing power to the evaporator (radio frequency induction heating at I to 5 kW per unit) and calorimetry at the condenser (static gas gap coupled water cooled calorimeter). The planned operating temperature range would extend from 1123 to 1323 K. Accomplishments prior to project cancellation included successful demonstration of the heat pipe wick fabrication technique, establishment of all engineering designs, baselined operational test requirements and procurement/assembly of supporting test hardware systems.

  9. Germination study of refractory metals elaborated in the 'Grenoble' free fall tube

    International Nuclear Information System (INIS)

    Nucleation studies without contact on refractory metals (Zr, Ir, Nb, Mo, Ta, Re, W) are done in a free 50 meters fall tube under ultra high vacuum. Undercooling, obtained by radiative cooling, is followed by an out of equilibrium solidification characterized by a rapid phenomena of recalescence. The hanging drop method gives an extremely precise initial state for the samples. Nucleation temperature determination leads to a resolution inferior to 5 K. This temperature is measured by a monochromatic pyrometry taking advantage of recalescence peak height. Undercooling are important (up to 900 K for rhenium). Excepted for zirconium, relative undercooling differences from tungsten (15%) to rhenium (26%) are interpreted with the classical theory of homogenous nucleation, using fusion entropy and solid-liquid interface energies correlated to liquid-vapor surface tension. Statistical analysis of the results gives an homogenous nucleation for Re and Nb, and probably for W, Ir and Ta (part of the Ta and Zr drops escape to this process). Double recalescences observed on some Ta and Re samples are interpreted as an heterogenous nucleation of their metastable phase (respectively A15 and fcc), followed by nucleation of their stable phase from the remaining undercooled liquid. (A.B.). 172 refs. figs., tabs

  10. High-temperature brazing for reliable tungsten-CFC joints

    International Nuclear Information System (INIS)

    The joining of tungsten and carbon-based materials is demanding due to the incompatibility of their chemical and thermophysical properties. Direct joining is unfeasible by the reason of brittle tungsten carbide formation. High-temperature brazing has been investigated in order to find a suitable brazing filler metal (BFM) which successfully acts as an intermediary between the incompatible properties of the base materials. So far only low Cr-alloyed Cu-based BFMs provide the preferential combination of good wetting action on both materials, tolerable interface reactions, and a precipitation free braze joint. Attempts to implement a higher melting metal (e.g. Pd, Ti, Zr) as a BFM have failed up to now, because the formation of brittle precipitations and pores in the seam were inevitable. But the wide metallurgical complexity of this issue is regarded to offer further joining potential

  11. Measurements of Total Hemispherical Emissivity of Several Stably Oxidized Metals and Some Refractory Oxide Coatings

    Science.gov (United States)

    Wade, William R.

    1959-01-01

    A description of the apparatus and methods used for obtaining total hemispherical emissivity is presented, and data for several stably oxidized metals are included. The metals which were tested included type 347 stainless steel, tungsten, and Haynes alloys B, C, X, and 25. No values of emissivity were obtained for tungsten or Haynes alloy B because of the nature of the oxides produced. The refractory oxide coatings tested were flame-sprayed alumina and zirconia. The results of the investigation indicate that strongly adherent, oxidized surfaces of a high stable emissivity can be produced on type 347 stainless steel for which the total hemispherical emissivity varied from 0.87 to 0.91 for temperatures from 600 F to 2,000 F. For this same temperature range, the Haynes alloys tested showed values of total hemispherical emissivity from 0.90 to 0.96 for alloy C, from 0.85 to 0.88 for alloy X, and from 0.85 to 0.89 for alloy 25. Haynes alloy B and tungsten formed nonadherent oxides at elevated temperatures and, therefore, stable emissivities were not obtained. The results obtained for the flame-sprayed ceramics (alumina and zirconia) showed considerably higher values of total emissivity than those measured for coatings applied by other methods. Emissivity values ranging from 0.69 to 0.44 for aluminum oxide and from 0.62 to 0.44 for zirconium oxide were measured for temperatures from 800 F to 2,000 F.

  12. Determination of work functions near melting points of refractory metals by using a direct-current arc

    Science.gov (United States)

    Gordon, W. A.; Chapman, G. B., II

    1972-01-01

    Effective work functions of refractory metals at temperatures near their melting points were determined by using a direct-current arc. A metal wire connected as the cathode was melted by striking an arc discharge in an argon atmosphere. A melted sphere was formed with a definite emitting area which was calculated from the sphere diameter measured after terminating the arc. Effective work functions were calculated from the Richardson-Dushman equation by using this emission area. The procedure is experimentally advantageous because surface cleanliness of the specimen is not critical, high vacuum is not required, and the anode-cathode spacing is not critical.

  13. Wetting evaluation of silver based braze alloys onto zirconia metalized with reactive elements for application in oil well drill bots; Avaliacao do molhamento de ligas de adicao a base de prata sobre zirconia polida e metalizada com elementos ativos para aplicacao em brocas de perfuracao de pocos de petroleo

    Energy Technology Data Exchange (ETDEWEB)

    Pereira, J.C.; Silva, J.M.; Santos, P.R.F.; Nascimento, R.M.; Martinelli, A.E. [Universidade Federal do Rio Grande do Norte (UFRN), Natal, RN (Brazil). Dept. de Engenharia de Materiais], Email: jocabuzo@gmail.com; Pimenta, J.S. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    Drill bits with hard ceramic inserts are often used on drilling operations. The cutting and crushing action of rocks will produce failures in the tricone bits, which are related to wear; total or partial rupture of the drill bit body or even the inserts; thermal shock and corrosion. The research of better drill bits with ceramic inserts thermally more stable and mechanically stronger, will lead to an increase of their lifetime, and so reducing costs of substitution and maintenance. In the present work, some silver based braze alloys were melted onto zirconia YSZ substrates metallized or not with active metals. inside a furnace with vacuum of 10{sup -5} mbar to evaluate the wetting behavior. The system with AgCuTi and the non metallized YSZ ceramic, showed low contact angles and stable interfaces, which may be appropriate for brazing metal/ceramic parts. (author)

  14. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  15. Electronic computer prediction of properties of binary refractory transition metal compounds on the base of their simplificated electronic structure

    International Nuclear Information System (INIS)

    An attempt is made to obtain calculation equations of macroscopic physico-chemical properties of transition metal refractory compounds (density, melting temperature, Debye characteristic temperature, microhardness, standard formation enthalpy, thermo-emf) using the method of the regression analysis. Apart from the compound composition the argument of the regression equation is the distribution of electron bands of d-transition metals, created by the energy electron distribution in the simplified zone structure of transition metals and approximated by Chebishev polynoms, by the position of Fermi energy on the map of distribution of electron band energy depending upon the value of quasi-impulse, multiple to the first, second and third Brillouin zone for transition metals. The maximum relative error of the regressions obtained as compared with the literary data is 15-20 rel.%

  16. Microstructural studies of hydrogen and deuterium in bcc refractory metals. Progress report, 1 May 1979-31 July 1980

    International Nuclear Information System (INIS)

    Over the past four years this research has been principally concerned with uncovering the microstructural atomic arrangements in alloys of hydrogen and deuterium with bcc refractory metals. Because these are interstitial phases in which the host metal lattice is substantially deformed by the incorporation of the H(D) atoms, there are pronounced x-ray scattering effects. X-ray diffraction has, therefore, been the main structural tool. A main objective of the project has been to determine the degree to which phase relations and solid solution properties in metal-hydride alloys depend upon the hydrogen-hydrogen interaction via the displacement field of the metal atoms. This has often included the elucidation of subtle thermodynamic properties which are revealed in structural studies

  17. The degradation behavior of some cobalt-based alloys containing refractory metals during the initial stages of sulphidation

    International Nuclear Information System (INIS)

    The degradation behavior of a series of Co-based alloys (Co-Cr-Al-Y-X) where X = V, Nb, Mo and W relating to the initial stages of sulphidation at 750 C in an environment containing pS2 = 10-1 Pa and pO2 = 10-18 Pa has been studied. The presence of refractory metals in various combinations and at various levels influenced the kinetics of the sulphidation process, the formation and growth of the scale nuclei and the overall degradation pattern. The control alloys (Co-25Cr-1Y, Co-20Cr-3.5Al-1Y) showed a two stage parabolic kinetics with Kp values varying in the range 10-8 ∼ 10-9 g2/cm4/s. The alloys containing the combined additions of refractory metals displayed a single stage parabolic kinetics with Kp = 1.2 x 10-9--2x10-10 g2/cm4/s. The willing process in V and Nb containing alloys was initiated first by the formation of NbO2 at the grain boundaries and sulphide within the matrix. The formation of NbO2 was constrained in alloys containing other refractory metals, Mo and W. With lengthening exposure time the scaling process was dominated by the formation of Co9S8 which buried the NbO2 particles. These results have been used to discuss the possible mechanisms responsible for the onset of scale formation in Co based alloys subjected to a bioxidant sulphur oxygen environment at elevated temperatures (>700 C)

  18. Performance of oxygen sensor and corrosion of surface-coated steels, ceramics and refractory metals in high temperature LBE

    International Nuclear Information System (INIS)

    Characteristics of zirconia solid electrolyte oxygen sensor with a reference electrode of oxygen saturated bismuth were investigated for measuring oxygen concentration in molten lead and lead-bismuth eutectic (LBE, 45%Pb-55%Bi). An alumina test pot was used for the test to avoid the effect of metallic impurities on the performance. Lead and LBE temperature ranged in 350-700 deg C. Oxygen potential in the melt was controlled in the range of 1 x 10-5-5 x 10-9 wt.%. The measured electromotive forces (EMF) in lead and LBE agreed well with theoretical ones above certain temperatures. Under the active control of oxygen concentration, Al-Fe-coated steel, refractory metals and silicon carbide were immersed in LBE at 700 deg. C in the alumina test pot for 1 000 hours. After the immersion, a thin and stable protection layer of aluminium oxide was formed on the Al-Fe-alloy-coated steels and the coated surface layer still remained on the base specimen without penetration of LBE into matrix of specimen. No penetration of LBE into the refractory metals of W and Mo was observed with no appreciable weight changes after the immersion, although the penetration of LBE into Nb was observed. No penetration of LBE into silicon carbide (SiC) and titanium silicon carbide (Ti3SiC2) was observed with no appreciable weight changes. (authors)

  19. Processing of solid solution, mixed uranium/refractory metal carbides for advanced space nuclear power and propulsion systems

    Science.gov (United States)

    Knight, Travis Warren

    Nuclear thermal propulsion (NTP) and space nuclear power are two enabling technologies for the manned exploration of space and the development of research outposts in space and on other planets such as Mars. Advanced carbide nuclear fuels have been proposed for application in space nuclear power and propulsion systems. This study examined the processing technologies and optimal parameters necessary to fabricate samples of single phase, solid solution, mixed uranium/refractory metal carbides. In particular, the pseudo-ternary carbide, UC-ZrC-NbC, system was examined with uranium metal mole fractions of 5% and 10% and corresponding uranium densities of 0.8 to 1.8 gU/cc. Efforts were directed to those methods that could produce simple geometry fuel elements or wafers such as those used to fabricate a Square Lattice Honeycomb (SLHC) fuel element and reactor core. Methods of cold uniaxial pressing, sintering by induction heating, and hot pressing by self-resistance heating were investigated. Solid solution, high density (low porosity) samples greater than 95% TD were processed by cold pressing at 150 MPa and sintering above 2600 K for times longer than 90 min. Some impurity oxide phases were noted in some samples attributed to residual gases in the furnace during processing. Also, some samples noted secondary phases of carbon and UC2 due to some hyperstoichiometric powder mixtures having carbon-to-metal ratios greater than one. In all, 33 mixed carbide samples were processed and analyzed with half bearing uranium as ternary carbides of UC-ZrC-NbC. Scanning electron microscopy, x-ray diffraction, and density measurements were used to characterize samples. Samples were processed from powders of the refractory mono-carbides and UC/UC 2 or from powders of uranium hydride (UH3), graphite, and refractory metal carbides to produce hypostoichiometric mixed carbides. Samples processed from the constituent carbide powders and sintered at temperatures above the melting point of UC

  20. Braze Welding TIG of Titanium and Aluminium Alloy Type Al – Mg

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2016-03-01

    Full Text Available The article presents the course and the results of technological tests related to TIG-based arc braze welding of titanium and AW-5754 (AlMg3 aluminium alloy. The tests involved the use of an aluminium filler metal (Al99.5 and two filler metals based on Al-Si alloys (AlSi5 and AlSi12. Braze welded joints underwent tensile tests, metallographic examinations using a light microscope as well as structural examinations involving the use of a scanning electron microscope and an X-ray energy dispersive spectrometer (EDS. The highest strength and quality of welds was obtained when the Al99.5 filler metal was used in a braze welding process. The tests enabled the development of the most convenient braze welding conditions and parameters.

  1. Dissimilar laser brazing of h-BN and WC-Co alloy in Ar atmosphere without evacuation process

    Science.gov (United States)

    Sechi, Y.; Nagatsuka, K.; Nakata, K.

    2012-08-01

    Laser brazing with Ti as an active element in Ag-Cu alloy braze metal has been successfully applied to dissimilar joining of h-BN and WC-Co alloy in Ar (99.999% purity) gas flow atmosphere without any evacuation process. Good wettability of the braze metal with h-BN and WC-Co alloy were confirmed by the observation and structural analysis of the interface by electron probe micro-analysis and scanning acoustic microscopy. The oxidation of titanium was not observed and this showed that the laser brazing with titanium as an active element in braze metal could be performed even in an Ar gas flow atmosphere without an evacuation process using a high-vacuum furnace.

  2. Development of Zn50 Brazing Alloy for Joining Mild Steel to Mild Steel (SAE1018

    Directory of Open Access Journals (Sweden)

    S.C. Nwigbo

    2014-09-01

    Full Text Available This work has developed new brazing alloys for joining mild steel to mild steel (SAE1018 at a lower temperature. The alloys blends and error analysis were done by experimental design software (Design Expert 8.0.7.1. Design of experiments was done by Scheffe quadratic mixture method. The liquidus temperatures were predicted by calculation of phase diagrams of the alloying metals. The brazing alloys were produced by gravity technique and melted using silicon carbide graphite crucible. The quality of the brazing alloys was analyzed by optical microscopy (OM, atomic absorption spectroscopy (AAS and fourier transform infrared spectroscopy (FT-IR. Brazed joints were produced by torch method with a commercial flux. Brazing temperatures (liquidus were tracked by a digital infrared/laser pyrometer. Some mechanical properties studied were tensile strength and hardness. Finally, brazed joints produced from the developed brazing alloys were compared to that produced from muntz brass. Six (6 brazing alloys were successfully developed. Zinc and manganese were the main components, to which were added; 3 to 4 %wt silver and 11 to15 %wt modifying element. The microstructure showed a typical eutectic structure with zinc-rich phase distributed uniformly in the matrix with a combination of different sizes of dendrite, rounded blocks of compounds and hypoeutectic structures. AAS results indicated minimal out-gassing of zinc and FT-IR results indicated very low presence of atmospheric gas. The range of brazing temperature for best results was recorded from 690.90 to 735.10 0C. The joints produced from the developed brazing alloys had acceptable strengths with improved stress-strain behaviour compared to muntz brass.

  3. Structure and stresses in high dimension brazed joints of cermets and steel

    Directory of Open Access Journals (Sweden)

    J. Nowacki

    2012-02-01

    Full Text Available Purpose: of this paper is description of stresses in brazing joints of different physical and mechanical properties and evaluation of microstructure and mechanical properties of large dimensional vacuum brazed joints of WC–Co (ISO K05, Fe-TiC sinter plates (Ferro–Titanit Nicro 128 and precipitation hardened stainless steel of 14-5 PH (X5CrNiMoCuNb14-5 using copper as the brazing filler metal.Design/methodology/approach: Microscopic examinations with the use of scanning electron microscope were performed to establish microstructure of the joint. Shear strength Rt and tensile strength Rm of the joints have been defined.Findings: It have been state, that the basic factors decreasing strength of the joint, which can occur during vacuum brazing of the WC-Co, Fe-TiC sinters - Cu brazing filler metal - 14-5 PH steel joints are diffusive processes leading to exchange of the cermets and brazing filler metal elements. They can have an unfavourable influence on ductility and quality of the joint..Research limitations/implications: Results of numerical calculations of three-dimensional models of cermets and steel brazed joints stresses are presented. Particular attention was paid to stresses occurring in joints of large brazing surfaces. It was shown that joints microstructure and mechanical properties depend on chemical composition filler and parent materials, diffusion process during brazing, leading of the cermets and filler metal components replacement as well as joint gap thickness. The thickness of the joints and parent materials have an essential influence on the value of the local stress.Practical implications: As a result of conducted experiments criteria for generating high dimension coatings of cermets plates brazed to steel. The PM Fe-TiC and PM WC - Co composite plates vacuum-brazed to steel as cutting coatings have been worked out and applied in industry.Originality/value: An original value of the paper is to prove the tendency of

  4. Experimental investigation of refractory metals in the premelting region during fast heating

    Science.gov (United States)

    Senchenko, V. N.; Belikov, R. S.; Popov, V. S.

    2015-11-01

    This work demonstrates experimental possibility of investigation of high refractory materials around its melting point, particularly in premelting region with high accuracy. In this article authors describe the developed experimental setup based on rapid resistive self-heating of a sample by a large current pulse generated by a capacitor discharge circuit that allow fast pulse interruption by temperature feedback signal. The sample temperature was measured with a two-channel microsecond radiation pyrometer. Preliminary experiments were conducted on tantalum and molybdenum at heating speed of 108 K/s. The method allows investigating thermophysical properties of refractory conductive materials such as melting temperature, melting heat, specific resistivity, specific enthalpy and specific heat capacity in solid and liquid phase, especially in premelting area.

  5. Mg/Cu异种材料共晶反应钎焊连接研究%Dissimilar Metals Between Copper and Magnesium Alloy in Eutectic Contacting Reaction Brazing

    Institute of Scientific and Technical Information of China (English)

    王怀建; 袁苗达; 白莉

    2012-01-01

    Magnesium alloy (AZ31B) and Copper (T2) were bonded by eutectic contacting reaction brazing. The microstructural features and mechanical properties of the welded joint was studied by scanning electron microscopy (SEM), energy dispersive spectrometer (EDS). The results show that when the welding process is at 500 °C for 5 min, under the pressure of 2MPa, the tensile strength of the welded joint reaches 42MPa.%采用共晶钎焊工艺对Mg/Cu异种材料进行连接,焊后利用扫描电镜和EDS对焊接接头的微观组织及元素扩散行为进行了研究.在焊接温度为500℃,焊接时间为5min,焊接压力为2MPa的工艺下,焊接接头最高抗拉强度为42 MPa.

  6. Brazing of 14-5 PH steel and WC-Co sinterson considerable dimension surfaces

    OpenAIRE

    J. Nowacki

    2007-01-01

    Purpose: of this paper is study of structure properties of considerable surfaces vacuum brazed joints of WC-Co sinters and precipitation hardened stainless steel of 14-5 PH using copper and silver-copper as the brazing filler metal.Design/methodology/approach: the joints are used in large dimension spinning nozzles of a die for polyethylene granulation, in that considerable strength and ductility of the joints are required. Structure and mechanical properties of joi...

  7. Brazing of 14-5 PH steel and WC-Co sinterson considerable dimension surfaces

    Directory of Open Access Journals (Sweden)

    J. Nowacki

    2007-03-01

    Full Text Available Purpose: of this paper is study of structure properties of considerable surfaces vacuum brazed joints of WC-Co sinters and precipitation hardened stainless steel of 14-5 PH using copper and silver-copper as the brazing filler metal.Design/methodology/approach: the joints are used in large dimension spinning nozzles of a die for polyethylene granulation, in that considerable strength and ductility of the joints are required. Structure and mechanical properties of joints have been described. Shear strength Rt and tensile strength Rm of the joints have been defined.Findings: to have been state, that the basic factors decreasing quality of the joint, which can occur during vacuum brazing of the WC-Co ISO K05 sinter – Cu or Ag-Cu brazing filler metal – 14-5 PH steel joints are diffusive processes leading to exchange of elements of cermets and the brazing filler metal and creation of intermetalics in the joint. It can have an unfavourable influence on ductility of sinters and quality of joint. As a result of brazing tests the influence of means and parameters of the brazing on quality of a joint was determined.Research limitations/implications: as a result of the experiments scheme of the joint structure WC-Co ISO K05 sinter – Cu brazing filler metal – 14-5 PH steel joint and WC-Co ISO K05 sinter – Cu brazing filler metal – 14-5 PH have been described.Practical implications: as a result of conducted experiments a production of spinning nozzle of a die for polyethylene granulation with a vacuum-brazed with a WC-Co ISO K05 sinters plates cutting surface of large surfaces on precipitation hardened stainless steel 14-5 PH have been worked out and industrial applied.Originality/value: the basic factors decreasing quality of the joint, which can occur while vacuum brazing of stainless steels and cermets have been determined.

  8. Corrosion behaviour of steels and refractory metals and tensile features of steels exposed to flowing PbBi in the LECOR loop

    International Nuclear Information System (INIS)

    An experimental activity has been started using the LECOR loop at the ENEA Brasimone centre to investigate the corrosion behaviour of steels and refractory metals as well as the tensile properties of steels exposed to flowing liquid lead bismuth with low oxygen activity. The oxygen content in the liquid metal was controlled and monitored by a dedicated system. The compatibility test was performed at 673 K and the corrosion and tensile results herein reported concern the first 1500-h run of the loop operation. All the materials tested suffered from liquid metal attack exhibiting a weight loss. The consequent evaluation of the corrosion rate showed that, under the given test conditions, the refractory metals are more resistant than the steels. The tensile properties of austenitic steel are not affected by the liquid metal corrosion, while the martensitic steel exhibited a mixed brittle-ductile fracture surface

  9. Simulation based analysis of laser beam brazing

    Science.gov (United States)

    Dobler, Michael; Wiethop, Philipp; Schmid, Daniel; Schmidt, Michael

    2016-03-01

    Laser beam brazing is a well-established joining technology in car body manufacturing with main applications in the joining of divided tailgates and the joining of roof and side panels. A key advantage of laser brazed joints is the seam's visual quality which satisfies highest requirements. However, the laser beam brazing process is very complex and process dynamics are only partially understood. In order to gain deeper knowledge of the laser beam brazing process, to determine optimal process parameters and to test process variants, a transient three-dimensional simulation model of laser beam brazing is developed. This model takes into account energy input, heat transfer as well as fluid and wetting dynamics that lead to the formation of the brazing seam. A validation of the simulation model is performed by metallographic analysis and thermocouple measurements for different parameter sets of the brazing process. These results show that the multi-physical simulation model not only can be used to gain insight into the laser brazing process but also offers the possibility of process optimization in industrial applications. The model's capabilities in determining optimal process parameters are exemplarily shown for the laser power. Small deviations in the energy input can affect the brazing results significantly. Therefore, the simulation model is used to analyze the effect of the lateral laser beam position on the energy input and the resulting brazing seam.

  10. Brasagem da zircônia metalizada com titânio à liga Ti-6Al-4V Brazing of metalized zirconia with titanium to Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    J. S. Pimenta

    2012-06-01

    Full Text Available Zircônia tetragonal estabilizada com ítria foi mecanicamente metalizada com titânio e a condição de molhamento avaliada com as ligas convencionais Ag-28Cu e Au-18Ni. Estas dissolveram o revestimento de titânio para uma completa distribuição deste metal ativo na superfície cerâmica, gerando uma liga ativa in situ e possibilitando adequadas ligações químicas ao metal base na temperatura de união. Os melhores resultados de molhamento foram selecionados para brasagem indireta em forno de alto-vácuo nas juntas ZrO2/Ti-6Al-4V. Testes de detecção de vazamento de gás hélio foram realizados na interface de união das juntas; amostras removidas na seção transversal de juntas estanques foram examinadas por técnicas de análise microestrutural. Formou-se uma camada escura adjacente à cerâmica metalizada, responsável pelo molhamento ocasionado pela liga Ag-28Cu. Entretanto, o uso da liga Au-18Ni resultou em precipitação de intermetálicos e microtrincamento interfacial. Perfis de microdureza através da interface resultante até onde a zircônia mostrou típico escurecimento não indicaram alternância significativa entre medições consecutivas; os resultados dos ensaios de resistência mecânica à flexão-3p foram considerados satisfatórios.Yttria tetragonal zirconia polycrystal was mechanically metallized with titanium and the wetting behavior on the ceramic surface was analyzed using the conventional fillers Ag-28Cu and Au-18Ni. These alloys had dissolved the active metal coating, which acts to zirconia reduction on its surface and promoting suitable chemical bonding to the metallic member. Better wetting results were selected for indirect brazing in a high-vacuum furnace for ZrO2/Ti-6Al-4V simple butt joints. Helium gas leak detection was made at the joints interface; samples were removed from the tight joints cross-section and examined by microstructural analysis techniques and EDX analysis. There was formation of a dark

  11. MIG Arc Brazing of Dissimilar Metals between Pure Aluminum and Zinc-Coated Steel%纯铝与镀锌钢板MIG熔-钎焊工艺研究

    Institute of Scientific and Technical Information of China (English)

    国旭明; 汪建梅; 徐荣正

    2013-01-01

    MIG arc brazing of dissimilar metals between pure aluminum and zinc-coated steel in a lap joint was investigated using Al-Mg,Al-Si filler wires.The interface structure and the mechanical properties of the fusion-brazing joint were characterized.The results show that the high quality welded joint is successfully achieved with Al-Mg,Al-Si filler wire in the suitable welding parameters.The intermetallic compound layer (IMC) is composed of θ-Al3Fe,η-Al5Fe2 and AlFeSi phases by using Al-Si filler wire.It is thinner and denser than that obtained by using Al-Mg filler wire.The growth of IMC layer is suppressed due to the addition of Si element.The shear strength of welded joint nearly reaches that of pure aluminum.The cracking position occurs in weld zone.%采用Al-Mg,Al-Si两种填充焊丝,研究了纯铝与镀锌钢板异种金属材料的MIG熔-钎焊工艺,分析了焊接接头的界面结构特征及其力学性能.研究结果表明:在合适的焊接参数下,选用两种填充焊丝可以实现纯铝板(1060)与镀锌钢板的MIG熔-钎焊.与添加Al-Mg焊丝相比,填充Al-Si焊丝,界面反应层由θ-Al3 Fe,η-Al5 Fe2和AlFeSi相组成,且反应层较薄,焊缝中加入Si元素有效地抑制了金属间化合物层的生长,此时所获得的拉剪强度较大,接近纯铝板(1060)的抗拉强度,接头断裂发生在焊缝位置.

  12. Effect of crystal anisotropy on mechanical properties of refractory metals and alloys with cph type crystal structure

    International Nuclear Information System (INIS)

    Refractory metals like zirconium (Zr) and titanium (Ti) have the excellent corrosion resistance in highly oxidizing environments like reprocessing nitric acid. However, there are few experiences for practical use as structural materials of these materials. Mechanical properties of these materials, so the tensile test and the impact test of zirconium, titanium, and their alloys were examined with a function of testing temperature. Both 0.2% proof stress and ultimate tensile strength of zirconium decrease with testing temperature, it is suggested to play an important role of the low temperature creep on the mechanical deformation. The crystallographic anisotropy appears clearly in the impact value of zirconium, it has a very low impact value along the crystal orientation of the cph slip planes like (1010). This property is not seen in titanium which has the same crystal structure. It is necessary to consider zirconium showing a remarkable decrease in the deformation resistance along such specific crystal planes. (author)

  13. Filler alloys for brazing in power industries

    International Nuclear Information System (INIS)

    The problem is discussed of using nickel-based high-temperature brazing solders in nuclear power engineering. Different types of brazing solders are compared with regard to brazing and mechanical properties and oxidation resistance. The advantages of nickel-based brazing solders include their melting temperature which is higher by 150 to 200 degC than the melting temperatures of common solders. The effects of different additions on melting temperature are discussed. It is advisable to use the above brazing solders under hydrogen reduction atmosphere at a temperature of -40 down to -75 degC or at a pressure of 10-3 down to 10-4 Pa. Currently manufactured nickel-based brazing solders may be used at a temperature of up to 1150 degC. (J.B.)

  14. Welding and brazing of the JET machine components

    International Nuclear Information System (INIS)

    The report covers the techniques used for joining the various parts of the machine. The difficulties encountered during the welding and brazing of similar and dissimilar metals are underlined and the solutions adopted to solve them are indicated. The vast experience gained by those involved in the processes of joining the various parts of the JET machine components, and the lessons learnt are summarized in this report. (author)

  15. Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

    Science.gov (United States)

    Elmer, J. W.; Klingmann, J.; van Bibber, K.

    2001-05-01

    Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC). Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi) and 3.45 MPa (500 psi)], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD) and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa), full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength) was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two-step joining method

  16. Microstructure evolution and mechanical properties of vacuum-brazed C/C composite with AgCuTi foil

    International Nuclear Information System (INIS)

    The microstructure and bonding strength of vacuum-brazed C/C composite and C/C composite with AgCuTi foil are studied. The interface structure of the brazed joint is C/C composite–TiC–eutectic structure of AgCu–TiC–C/C composite. The maximum shear strength of the joint is about 20 MPa and TiC formed at the edge of C/C composite plays a key role in the brazing process. It improves the wettability of the C/C composite and inhibits diffusion of the Ag and Cu atoms in the filler metal and C atoms in the C/C composite. The fracture mode of the brazing joint is brittle. The interface evolution in the brazing process and associated mechanism are discussed

  17. Brazing of zirconia to titanium using Ag-Cu and Au-Ni filler alloys

    OpenAIRE

    Jean S. Pimenta; Augusto J. A. Buschinelli; Rubens M. do Nascimento; Augusto E. Martinelli; Joseph Remmel

    2013-01-01

    Advanced ceramic is usually joined to metal by the well-known direct brazing process, where costly active filler alloys can be considered a limitation. Brazing using active-metal-free filler alloy as insert between the joint components is an attempt to overcome it. The active metal diffusion from the titanium member through the bulk of molten filler to the ceramic was responsible to produce an active filler alloy in loco and promote reduction of the zirconium oxide to improve wetting on the c...

  18. Tensile Creep Properties of the 50Au-50Cu Braze Alloy

    International Nuclear Information System (INIS)

    The 50Au-50CU (wt.%) alloy is a solid-solution strengthened braze alloy used extensively in conventional, hermetic metal/ceramic brazing applications where low vapor pressure is a requirement. Typical metal/ceramic base materials would be KovarTM alloy and metallized and Ni-plated 94% alumina ceramic. The elevated temperature mechanical properties are important for permitting FEA evaluation of residual stresses in metal/ceramic brazes given specific geometries and braze cooldown profiles. For material with an atomic composition of 76.084 at.% CL 23.916 Au (i.e., on the Cu-rich side of Cu3Au) that was annealed for 2 hr. at 750 ampersand deg;C and water quenched a Garofalo sinh equation was found to adequately characterize the minimum strain rate data over the temperature mnge 450-850 ampersand deg;C. At lower temperatures (250 arid 350 ampersand deg;C), a conventional power law equation was found to characterize the data. For samples held long periods of time at 375 ampersand deg;C (96 hrs.) and slowly cooled to room temperature, a slight strengthening reaction was observed: with the stress necessary to reach the same strain rate increasing by about 15% above the baseline annealed and quenched data. X-ray diffiction indicates that the 96 hr at 375 ampersand deg;C + slow cool condition does indeed order. The microhardness of the ordered samples indicates a value of 94.5 VHN, compared to 93.7 VHN for the baseline annealed and quenched (disordered FCC) samples. From a brazing perspective, the relative sluggishness of this ordering reaction does not appear to pose a problem for braze joints cooled at reasonable rates following brazing

  19. Microstructure and characteristics of high dimension brazed joints of cermets and steel

    Directory of Open Access Journals (Sweden)

    J. Nowacki

    2009-12-01

    Full Text Available Purpose: In the article a state of the question concerning stresses in brazing joints of different physical and mechanical properties was appraised as well as possibility of their decrease due to use of different techniques from technological experiments to numerical methods. Evaluation of microstructure and mechanical properties of large dimensional vacuum brazed joints of WC – Co and Ferro Titanit Nicro 128 sinters and precipitation hardened stainless steel of 14 –5 PH (X5CrNiMoCuNb14-5 using copper and silver – copper as the brazing filler metal.Design/methodology/approach: Microscopic examinations with the use of scanning electron microscope (SEM were performed to establish microstructure and diffusion influences on creation of intermetallic phases in the joint. Shear strength Rt and tensile strength Rm of the joints have been defined. It have been state, that the basic factors decreasing quality of the joint, which can occur during vacuum brazing of the WC - Co ISO K05 sinter – Cu or Ag - Cu brazing filler metal – 14 -5 PH steel joints are diffusive processes leading to exchange of the cermets and brazing filler metal elements and creation of intermetallic in the joint. It can have an unfavourable influence on ductility and quality of the joint.Findings: Results of numerical calculations of two-dimensional models of brazed joints for different sizes of surfaces brazed at a constant width of solder gap are presented. Particular attention was paid to stresses occurring in joints of large brazing surfaces.Results of the investigate proved that joints microstructure and mechanical properties depend on filler and parent materials, diffusion process during brazing, leading to exchange of the cermets components and filler metal as well as joint geometry (mainly gap thickness.Practical implications: The results have been applied in surfaces are used in large dimension spinning nozzles of a die for polyethylene granulation, in that

  20. Application of lift - off dry lithography in refractory metal layers for high-temperature superconductor thin film micropattering

    International Nuclear Information System (INIS)

    A new method of preparation of high temperature superconduction films which is universal both from the point of view of substrate material and film material has been proposed. The method consists in the destruction of refractory metal layers during their oxidation at high temperatures. As a result the volume of the metal film is increased and high internal mechanical stresses lead to its destruction. After oxidation to remove the broken film and a film of another material are removed by compressed air stream. This makes possible to integrate the semiconductor and superconductor technologies. Was prepared thin film YBaCuO by thickness 1 micron and characteristic size 100 micron in the plan. Temperature of transition in superconducting condition is in a range 75-80 K, width of transition is 10 K, density of a critical current at '=4.2 K is 5*104 A*cm-2. Superconducting parameters of thin-film structures, made by an offered method, depend only on properties of a material of a film and as a substrate. 10 refs., 2 figs

  1. New hermetic sealing material for vacuum brazing of stainless steels

    Science.gov (United States)

    Hildebrandt, S.; Wiehl, G.; Silze, F.

    2016-03-01

    For vacuum brazing applications such as in vacuum interrupter industry Hermetic Sealing Materials (HSM) with low partial pressure are widely used. AgCu28 dominates the hermetic sealing market, as it has a very good wetting behavior on copper and metallized ceramics. Within recent decades wetting on stainless steel has become more and more important. However, today the silver content of HSMs is more in focus than in the past decades, because it has the biggest impact on the material prices. Umicore Technical Materials has developed a new copper based HSM, CuAg40Ga10. The wettability on stainless steel is significantly improved compared to AgCu28 and the total silver content is reduced by almost 44%. In this article the physical properties of the alloy and its brazed joints will be presented compared to AgCu28.

  2. Carbon diffusion in friction welded joints of refractory metals in a liquid

    International Nuclear Information System (INIS)

    Research highlights: → The carbon from shielding liquid decomposition interacts with the metals being welded. This applies to the surface layers on the flash. → In vanadium-vanadium and vanadium-other metal joints a marked increase in microhardness in a narrow zone at the surface of the joint and carbide segregations in this zone on the vanadium side occur. → In titanium joints an increase in carbon content in the weld zone occurs. - Abstract: The effect of carbon on materials joined by friction welding in a liquid was studied. Titanium and tantalum specimens resistance-heated in a liquid and then specimens friction-welded in a liquid were tested. Same-metal (titanium, vanadium, tantalum) joints and dissimilar-metal joints were friction welded. The distribution of microhardness in the friction welded joints and their microstructure and linear concentration profiles were determined. The carbon from shielding liquid decomposition interacts with the metals being welded. This applies to the surface layers on the flash. In vanadium-vanadium and vanadium-other metal joints a marked increase in microhardness in a narrow zone at the surface of the joint and carbide segregations in this zone on the vanadium side occur. In titanium joints an increase in carbon content in the weld zone occurs.

  3. Microstructure, mechanical properties and chemical degradation of brazed AISI 316 stainless steel/alumina systems

    Energy Technology Data Exchange (ETDEWEB)

    Paiva, O.C. [Instituto Superior de Engenharia do Porto (ISEP), Rua Dr. Antonio Bernardino de Almeida 431, 4200-072 Porto (Portugal)], E-mail: omp@isep.ipp.pt; Barbosa, M.A. [Instituto de Engenharia Biomedica (INEB), Rua do Campo Alegre, 823, 4150-180 Porto (Portugal); Faculdade de Engenharia da Universidade do Porto (FEUP), Rua Roberto Frias s/n, 4200-465 Porto (Portugal)

    2008-05-15

    The main aims of the present study are simultaneously to relate the brazing parameters with: (i) the correspondent interfacial microstructure, (ii) the resultant mechanical properties and (iii) the electrochemical degradation behaviour of AISI 316 stainless steel/alumina brazed joints. Filler metals on such as Ag-26.5Cu-3Ti and Ag-34.5Cu-1.5Ti were used to produce the joints. Three different brazing temperatures (850, 900 and 950 deg. C), keeping a constant holding time of 20 min, were tested. The objective was to understand the influence of the brazing temperature on the final microstructure and properties of the joints. The mechanical properties of the metal/ceramic (M/C) joints were assessed from bond strength tests carried out using a shear solicitation loading scheme. The fracture surfaces were studied both morphologically and structurally using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The degradation behaviour of the M/C joints was assessed by means of electrochemical techniques. It was found that using a Ag-26.5Cu-3Ti brazing alloy and a brazing temperature of 850 deg. C, produces the best results in terms of bond strength, 234 {+-} 18 MPa. The mechanical properties obtained could be explained on the basis of the different compounds identified on the fracture surfaces by XRD. On the other hand, the use of the Ag-34.5Cu-1.5Ti brazing alloy and a brazing temperature of 850 deg. C produces the best results in terms of corrosion rates (lower corrosion current density), 0.76 {+-} 0.21 {mu}A cm{sup -2}. Nevertheless, the joints produced at 850 deg. C using a Ag-26.5Cu-3Ti brazing alloy present the best compromise between mechanical properties and degradation behaviour, 234 {+-} 18 MPa and 1.26 {+-} 0.58 {mu}A cm{sup -2}, respectively. The role of Ti diffusion is fundamental in terms of the final value achieved for the M/C bond strength. On the contrary, the Ag and Cu distribution along the

  4. Studies on the Refractories Used in Non—Ferrous Metals Smelting Furnace and Their Application in China

    Institute of Scientific and Technical Information of China (English)

    LIYong; MUSonglin; 等

    1998-01-01

    The paper describes the reaction between car-bon-containing refractories,magnesia-chrome re-fractories and matte,converter slag.The results show that carbon-containing refractories have good resistance to matte and converter slag in nitrogen at-mosphere,The practical results are unsuitable for converter,high performace magnesia chrome re-fractories are promising materials.Newly devel-oped high quality direct bonding magnesia chrome,rebonded co-clinker magnesia chrome,semi-rebonded magnesia chrome,fused cast magnesia chrome used in smelting furances are introduced briefly.

  5. 金刚石/铜基钎料粉末注射成型工艺参数的优化%Optimization of Parameters in Diamonds/Copper Based Brazing Filler Metal Powders Injection Molding Process

    Institute of Scientific and Technical Information of China (English)

    伍俏平; 邓朝晖; 潘占; 张荣辉; 张正

    2012-01-01

    通过正交试验对金刚石/铜基钎料粉末小型薄壁件的注射成型工艺参数进行了优化。结果表明:当模具温度为40℃,注射压力为12MPa,注射温度为150℃,注射流量为20cm^3·S^-1,为最佳工艺参数组合,能获得表面光整、组织均匀的注射生坯;随着注射压力的增大,注射生坯密度增大;注射温度升高,生坯密度降低;注射流量增大,生坯密度先升后降。%Optimization of parameters in the injection molding process of diamonds/copper based brazing niter metal powders was investigated by orthogonal experiments. Results indicate that the optimized combination of parameters was given as following: the mould temperature was 40 ℃; injection pressure was 12 MPa; injection temperature was 150 ℃ and injection flow rate was 20 cm^3 . s 1. And a molded specimen with a smooth surface, uniform microstructure could be achieved under the optimized condition. The density of molded specimens increased with increase of injection pressure, but decreased with increase of injection temperature, and the density increased first and decreased afterwards when the iniection flow rate increased.

  6. Improved oxidation resistance of group VB refractory metals by Al+ ion implantation

    International Nuclear Information System (INIS)

    Aluminum ion implantation of vanadium, niobium, and tantalum improved the metals' oxidation resistances at 500 C and 735 C. Implanted vanadium oxidized only to one-third the extent of unimplanted vanadium when exposed at 500 C to air. The oxidative weight gains of implanted niobium and tantalum proved negligible when measured at 500 C and for times sufficient to fully convert the untreated metals to their pentoxides. At 735 C, implantation of vanadium only slightly retarded its oxidation, while oxidative weight gains of niobium and tantalum were reduced by factors of 3 or more. Implanted niobium exhibited weight gain in direct proportion to oxidation time squared at 735 C. Microstructural examination of the metals implanted with selected fluences of the 180 kV aluminum ions showed the following. The solubility limit of aluminum is extended by implantation, the body centered cubic (bcc) phases being retained to ∼60 at. pct Al in all three metals. The highest fluence investigated, 2.4 x 1022 ions/m2, produced an ∼400-nm layer of VAl3 beneath the surface of vanadium, and ∼300-nm layers of an amorphous phase containing ∼70 at. pct Al beneath the niobium and tantalum surfaces. All three metals, implanted to this fluence and annealed at 600 C, contained tri-aluminides, intermetallic compounds known for their oxidation resistances. Specimens implanted to this fluence were thus selected for the oxidation measurements

  7. Compatibility of refractory metals and beryllium with molten Pb-17Li

    International Nuclear Information System (INIS)

    The compatibility of V, Nb, Ta, Mo, W and Re with static eutectic mixture Pb-17Li was investigated experimentally. All these metals are very stable in the eutectic up to 600 C. Dissolution rates as well as solubilities are low. Below 600 C, a chemical reaction zone caused by initiation of an intergranular corrosion was observed. There was a strong isothermal mass transfer to the crucible wall. Diffusion coefficients for vanadium were calculated. They are in the expected range. The behaviour of beryllium is included in this paper for comparison. Diffusion coefficients were determined. In spite of low dissolution rates a strong intergranular corrosion causes destruction of this metal. (orig.)

  8. Joining Strength and Microstructure of Sintered SiC/SiC Joints Prepared by Active Brazing Process

    OpenAIRE

    LIU Yan,HUANG Zheng-Ren,LIU Xue-Jian,YUAN Ming

    2009-01-01

    Sintered SiC ceramics were brazed with itself by ternary Ag-Cu-Ti filler metal foil. Effects of brazing parameters such as temperature, holding time on joining strength, together with interface microstructure and reaction products were investigated. Experimental results indicate that joining strength has peak value with the increasing of brazing temperature and holding time, and the max fourª²point bending strength of SiC/SiC joints reaches 342MPa. The joining strength increases first with th...

  9. The thermodynamic approach of the pilot-scale purification of refractory metals

    International Nuclear Information System (INIS)

    The author shows how the thermodynamic can be applied to the prediction of the evolution of impurities from a metal or an alloy being melted and cast at the pilot-scale using electron bombardment and continuous casting in a water cooled copper. He studies this possibility on two examples: - the melting vanadium, - the melting of the uranium monocarbide. He shows using only the constants available in the literature and a few special runs in the pilot-equipment itself it is possible to determine: - the possibility of elimination of anyone impurity by keeping the material in the melting state under vacuum as well as the limit of purification which is achievable under given technological conditions, - the proportion of an impure metal which should be vaporized in order to bring the level of a given impurity down to a predetermined level and the necessary duration of heating. (author)

  10. Investigation of the interaction of high-temperature metal melts with refractory concretes

    International Nuclear Information System (INIS)

    The results of investigation of the interaction of high-temperature metal melts with alumina and zirconium dioxide concretes are presented. It was found that the erosion rate of the zirconium dioxide concrete is about a hundred times smaller than that of structural concretes at similar melt temperatures. The zirconium dioxide concrete is a candidate material for the core-melt catcher for a nuclear reactor. (author)

  11. Short-term stenting using fully covered self-expandable metal stents for treatment of refractory biliary leaks, postsphincterotomy bleeding, and perforations.

    OpenAIRE

    Canena, J; Liberato, M; Horta, D; Romão, C.; Coutinho, A

    2013-01-01

    BACKGROUND: Fully covered self-expandable metal stents (FCSEMS) have been used as a rescue therapy for several benign biliary tract conditions (BBC). Long-term stent placement commonly occurs, and prolonged FCSEMS placement is associated with the majority of the complications reported. This study evaluated the duration of stenting and the efficacy and safety of temporary FCSEMS placement for three BBCs: refractory biliary leaks, postsphincterotomy bleeding, and perforations. METHODS: ...

  12. Interfacial reaction product and mechanical properties of the electron beam brazed K465 Ni-based superalloy joints

    Institute of Scientific and Technical Information of China (English)

    Wang Gang; Zhang Binggang; He Jingshan; Feng Jicai; Wu Yingjie

    2008-01-01

    Ni-based superalloy K465 is brazed with BNi-2 filler metal by vacuum electron beam brazing (VEBB). In process of VEBB, effects of processing primary parameters on shear strength of joints are investigated. Microstructure of the brazed joint with BNi-2 filler metal is studied by means of scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The results show that the structure of brazed seam consists of a large amount of Ni-based γ solid solution, Ni3Al (γ′), Ni3B, WB, CrB, and a small quantity of WC, NbC. The maximum shear strength of the joint is 398 MPa when the beam current of welding is 2.6 mA, heating time is 480 s and focused current is 1 800 mA.

  13. A corrosion study on vacuum brazed joints of LINAC

    International Nuclear Information System (INIS)

    A 10 MeV, S-band electron linac has been developed at RRCAT for industrial applications. At present, the in-house fabricated accelerating structure, is under continuous operation and has been tested at beam power more than 4.2 kW. The accelerating structure of electron linac comprises RF couplers, buncher section and regular section. The accelerating structure is made of OFE copper and is fabricated by vacuum brazing of cavities and coupler components using BVAg-8 and Palcusil-5 as braze filler metals (BFM). During accelerator operation, RF power is dissipated on cavities surface and the resultant heat is removed by circulating low conductivity water (LCW) in cooling jackets built around the accelerating structure whose inner part is maintained under vacuum. Corrosion characteristics of OFE copper brazed joints in LCW environment is of utmost importance towards development of reliable industrial linac. Therefore, a study has been undertaken to investigate corrosion possibilities in the cooling circuit which can limit the life of accelerating structures

  14. Study and development of refractory coatings for metallic uranium fusion and evaporation

    International Nuclear Information System (INIS)

    In melting process or evaporation of metallic uranium, the reaction with the crucible and the possible contamination of the molten metal should be avoided. This effect can be reduced using an inert and protective coating on the crucible walls. The selection of the coating should be based on the chemical inertia and the kinetic of the reaction products. By avoiding chemical reactions, the amount of impurities in the molten metal can be reduced, leading to an increased crucible lifetime. This work presents a comparative study among different crucible coatings used in the melting process of metallic uranium, at temperatures above its melting point. Samples of metallic uranium are melted in contact with different materials in a vacuum furnace. The reactions occur at a given temperature during a certain time interval; samples are then cooled down to room temperature. Finally, samples are characterized by optical and electronic microscopy, dispersive X-ray spectroscopy, surface roughness and X-ray diffraction. Samples preparation consists of polishing selected areas, and milling the reaction products originated from the corroded interfaces. The extent of the reactions is determined as a function of the temperature by optical microscopy and roughness analyses. The compositions of the reacted products are determined by Energy Dispersive Spectroscopy, and the phase changes by X-ray diffraction. The results indicate that alumina presented higher activation energy (39 kcal.mol-1) than magnesia (12 kcal.mol-1), otherwise, it is corroded faster. On the other hand, the alumina could be protected by a thick coating of titanium nitride, because no rection between titanium nitride and uranium was observed at temperatures near to 1700 K. After cooling to the room temperature, there is stress concentration between the graphite and the TiN layer, generating a compressive stress of 0,5 GPa. When uranium is deposited on the TiN, a tensile stress is generated in this new layer, which is

  15. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC–Co alloy

    International Nuclear Information System (INIS)

    Highlights: ► Ti was required in the filler metal for brazing graphite to WC–Co alloy. ► The shear strength of the joint increased with Ti content up to 1.7 mass%. ► Ti concentrated at the interface of graphite/filler metal. ► TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag–Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC–Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC–Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC–Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  16. The Integration of Vacuum Brazing into Heat Treatment - A Progressive Combined Process

    Institute of Scientific and Technical Information of China (English)

    Ingo Reinkensmeier; Henkjan Buursen

    2004-01-01

    The continuous constructive challenge to improve the functionality and efficiency of components always results in higher demands on production engineering, against the background of the generally increasing cost pressure. In many cases, you will just succeed in producing competitive and innovative products by combining and coupling of different procedures to an independent (hybrid) technology. The use of hybrid procedures for metal joining and heat treatment of metallic materials finds more and more industrial fields of application. Modern vacuum lines with integrated pressurized gas quenching are considered high-performance and flexible means of production for brazing and heat treatment tasks as well in the turbine industry as in the mould making and tool manufacturing industry. In doing so, the heat treatment is coupled with the brazing cycle in a combined process so that the brazing temperatures and soak times are adapted to the necessary temperatures and times for solution heat treatment and austeniting. This user-oriented article describes on the one hand examples of brazing of turbine components, but above all the practical experience from the plastics processing industry, where the requirement for a high-efficient cooling of injection moulding dies gains more and more importance.The combined procedure "Vacuum Brazing and Hardening" offers plenty of possibilities to produce mould inserts with an efficient tempering system in an economic way.

  17. Proximity effects in all refractory niobium tunnel junctions with a metal back-layer

    International Nuclear Information System (INIS)

    Josephson devices based on niobium technology are widely used for many applications, so a very high quality is a mandatory characteristic of Nb/Nb Josephson tunnel junctions. The occurrence of proximity effect is the most relevant aspect in determining their quality. Up to now Nb-Al/AlOx/Nb and Nb-Al/AlOx/Al-Nb structures have been studied from both the experimental and theoretical point of view. On the contrary less information is available on Nb/Nb Josephson junctions with a metal back-layer (M-Nb/AlOx/Nb). This is not a minor point in respect to some specific applications. The present paper reports a novel procedure to fabricate high quality Nb/Nb junctions with a back-layer together with preliminary measurements on Al-Nb/AlOx/Nb junctions. (orig.)

  18. Interfacial reactions of refractory metals niobium and tantalum with ceramics silicon carbide and alumina

    International Nuclear Information System (INIS)

    Recent interest in the development of advanced metal matrix composites has prompted research on interfacial reactions of Nb and Ta with candidate reinforcements such as silicon carbide and alumina. Formation of reaction layers as small as 0.1 μm can be detrimental to composite strength and ductility and in some instances to the corrosion behavior, which suggests the importance of understanding the early stages of interfacial reactions. Thin films of Nb and Ta were sputter deposited on single crystal and polycrystalline silicon carbide and on sapphire substrates, and the nature and extent of reaction evaluated using Auger depth profiling and electron microscopy. This paper reports that in the Nb/SiC system, NbCx is the first reaction product to form, but the overall extent of the reaction is dominated by the formation of the more stable NbCxSiy ternary phase. Little or no interfacial reaction was observed in the Nb/Al2O3 system for up to 4 hours at 1100 degrees C, which also suggests that Al2O3 may be a potential diffusion barrier to minimize reactions in the Nb/SiC system. Similar interesting observations were made in the Ta/SiC and Ta/Al2O3 systems

  19. Brazing ZrO2 ceramic to Ti–6Al–4V alloy using NiCrSiB amorphous filler foil: Interfacial microstructure and joint properties

    International Nuclear Information System (INIS)

    Reliable brazing of ZrO2 ceramic and Ti–6Al–4V alloy was achieved using NiCrSiB amorphous filler foil. The interfacial microstructure of ZrO2/Ti–6Al–4V joints was characterized by scanning electron microscope, energy dispersive spectrometer and micro-focused X-ray diffractometer. The effects of brazing temperature on the interfacial microstructure and joining properties of brazed joints were investigated in detail. Active Ti of Ti–6Al–4V alloy dissolved into molten filler metal and reacted with ZrO2 ceramic to form a continuous TiO reaction layer, which played an important role in brazing. Various reaction phases including Ti2Ni, Ti5Si3 and β-Ti were formed in brazed joints. With an increasing of brazing temperature, the TiO layer thickened gradually while the Ti2Ni amount reduced. Shear test indicated that brazed joints tend to fracture at the interface between ZrO2 ceramic and brazing seam or Ti2Ni intermetallic layer. The maximum average shear strength reached 284.6 MPa when brazed at 1025 °C for 10 min. - Graphical Abstract: Interfacial microstructure of ZrO2/TC4 joint brazed using NiCrSiB amorphous filler foil was: ZrO2/TiO/Ti2Ni + β-Ti + Ti5Si3/β-Ti/Widmanstätten structure/TC4. - Highlights: • Brazing of ZrO2 ceramic and Ti-6Al-4V alloy was achieved. • Interfacial microstructure was TiO/Ti2Ni + β + Ti5Si3/β/Widmanstätten structure. • The formation of TiO produced the darkening effect of ZrO2 ceramic. • The highest joining strength of 284.6MPa was obtained

  20. THERMAL FIELD MODELING IN THE MIG / MAG - CMT BRAZE-WELDING PROCESS OF GALVANIZED SHEETS

    Directory of Open Access Journals (Sweden)

    GHEORGHE SIMA

    2013-10-01

    Full Text Available This paper deals with some technical aspects of the optimization process braze-welding of galvanized steel sheet with a thickness of 0.7-1.5 mm. The braze-welding process is presented systemic, highlighting the input and output variables (of the zinc layer and intermetallic layer characteristics. It is presented the test for statistical analysis performed on a four-level factorial experiment aimed at studying the influence of the main simultaneously welding parameters of the welding technology CMT (Cold Metal Transfer: determining an optimal welding current IS, welding speed vS, boos current Ina and arc length correction factor l0.

  1. Interfacial structure and joint strengthening in arc brazed galvanized steels with copper based filler

    Institute of Scientific and Technical Information of China (English)

    LI Rui-feng; YU Zhi-shui; QI Kai

    2006-01-01

    Galvanized steel sheets were joined by tungsten inert gas(TIG) and metal inert gas(MIG) brazing process using copper based filler. The results show that the joint zone hardness is higher than that of the base material or copper filler from the microhardness tests of TIG brazing specimens, and the fracture spot is at the base materials zone from the tensile tests of MIG brazing specimens. Examination using energy dispersive X-ray analysis reveals the presence of intermetallic compound Fe5Si3(Cu) in the joint. The dispersal of fine Fe5Si3(Cu) particles is the main strengthening factor for the joint. The Fe5Si3(Cu) particles are determined to arise from three sources, namely, spot micro-melt, whisker-like fragmentation and dissolve-separation actions.

  2. Effects of Different Braze Materials and Composite Substrates on Composite/Ti Joints

    Science.gov (United States)

    Morscher, Gregory N.; Singh, Mrityunjay; Asthana, Rajiv; Shpargel, Tarah

    2007-01-01

    An ever increasing number of applications require robust joining technologies of dissimilar materials. In this study, three types of ceramic composites (C-C, C-SiC, and SiC-SiC) were vacuum brazed to commercially pure Ti using the Cusil-ABA (63 Ag - 35.5 Cu - 1.75 Ti) active metal braze alloy. The study also compared composite specimens as-fabricated and after surface grinding/polishing. A butt-strap tensile shear strength test was used to evaluate the joined structures at room temperature, 270 and 500 C. The elevated temperatures represent possible use temperatures for some heat rejection type applications. Joint strength will be discussed in light of braze wetting and spreading properties, composite properties, and test temperature.

  3. A Compendium of Brazed Microstructures For Fission Power Systems Applications

    Science.gov (United States)

    Locci, Ivan E.; Bowman, Cheryl L.

    2012-01-01

    NASA has been supporting design studies and technology development for fission-based power systems that could provide power to an outpost on the Moon, Mars, or an asteroid. Technology development efforts have included fabrication and evaluation of components used in a Stirling engine power conversion system. This investigation is part of the development of several braze joints crucial for the heat exchanger transfer path from a hot-side heat exchanger to a Stirling engine heat acceptor. Dissimilar metal joints are required to impart both mechanical strength and thermal path integrity for a heater head of interest. Preliminary design work for the heat exchanger involved joints between low carbon stainless steel to Inconel 718, where the 316L stainless steel would contain flowing liquid metal NaK while Inconel 718, a stronger alloy, would be used as structural reinforcement. This paper addressed the long-term microstructural stability of various braze alloys used to join 316L stainless steel heater head to the high conductivity oxygen-free copper acceptor to ensure the endurance of the critical metallic components of this sophisticated heat exchanger. The bonding of the 316L stainless steel heater head material to a copper heat acceptor is required to increase the heat-transfer surface area in contact with flowing He, which is the Stirling engine working fluid.

  4. Design of a braze alloy for fast epitaxial brazing of superalloys

    Science.gov (United States)

    Piegert, S.; Laux, B.; Rösier, J.

    2012-07-01

    For the repair of directionally solidified turbine components made of nickel-based superalloys, a new high-temperature brazing method has been developed. Utilising heterogeneous nucleation on the crack surface, the microstructure of the base material can be reproduced, i.e. single crystallinity can be maintained. In contrast to commonly used eutectic braze alloys, such as nickel-boron or nickel-silicon systems, the process is not diffusion controlled but works with a consolute binary base system. The currently applied epitaxial brazing methods rely on isothermal solidification diffusing the melting point depressants into the base material until their concentration is reduced so that the liquid braze solidifies. Contrary, the identified Ni-Mn consolute system enables a temperature driven epitaxial solidification resulting in substantially reduced process duration. The development of the braze alloys was assisted using the CALPHAD software Thermo-Calc. The solidification behaviour was estimated by kinetic calculations with realistic boundary conditions. Finally, the complete system, including braze alloy as well as substrate material, was modelled by means of DICTRA. Subsequently, the thermodynamic properties of the braze alloys were experimentally analysed by DSC measurements. For brazing experiments 300 μm wide parallel gaps were used. Complete epitaxial solidification, i.e. the absence of high-angle grain boundaries, could be achieved within brazing times being up to two orders of magnitude shorter compared to diffusion brazing processes. Theoretically and experimentally evaluated process windows reveal similar shapes. However, a distinct shift has to be stated which can be ascribed to the limited accuracy of the underlying thermodynamic databases.

  5. Design of a braze alloy for fast epitaxial brazing of superalloys

    International Nuclear Information System (INIS)

    For the repair of directionally solidified turbine components made of nickel-based superalloys, a new high-temperature brazing method has been developed. Utilising heterogeneous nucleation on the crack surface, the microstructure of the base material can be reproduced, i.e. single crystallinity can be maintained. In contrast to commonly used eutectic braze alloys, such as nickel-boron or nickel-silicon systems, the process is not diffusion controlled but works with a consolute binary base system. The currently applied epitaxial brazing methods rely on isothermal solidification diffusing the melting point depressants into the base material until their concentration is reduced so that the liquid braze solidifies. Contrary, the identified Ni-Mn consolute system enables a temperature driven epitaxial solidification resulting in substantially reduced process duration. The development of the braze alloys was assisted using the CALPHAD software Thermo-Calc. The solidification behaviour was estimated by kinetic calculations with realistic boundary conditions. Finally, the complete system, including braze alloy as well as substrate material, was modelled by means of DICTRA. Subsequently, the thermodynamic properties of the braze alloys were experimentally analysed by DSC measurements. For brazing experiments 300 μm wide parallel gaps were used. Complete epitaxial solidification, i.e. the absence of high-angle grain boundaries, could be achieved within brazing times being up to two orders of magnitude shorter compared to diffusion brazing processes. Theoretically and experimentally evaluated process windows reveal similar shapes. However, a distinct shift has to be stated which can be ascribed to the limited accuracy of the underlying thermodynamic databases.

  6. Corrosion behavior of Al-Fe-sputtering-coated steel, high chromium steels, refractory metals and ceramics in high temperature Pb-Bi

    International Nuclear Information System (INIS)

    Corrosion tests of Al-Fe-coated steel, high chromium steels, refractory metals and ceramics were carried out in high temperature Pb-Bi at 700 C degrees. Oxygen concentrations in this experiment were 6.8*10-7 wt.% for Al-Fe-coated steels and 5*10-6 wt.% for high chromium steels, refractory metals and ceramics. All specimens were immersed in molten Pb-Bi in a corrosion test pot for 1.000 hours. Coating was done with using the unbalanced magnetron sputtering (UBMS) technique to protect the steel from corrosion. Sputtering targets were Al and SUS-304. Al-Fe alloy was coated on STBA26 samples. The Al-Fe alloy-coated layer could be a good protection layer on the surface of steel. The whole of the Al-Fe-coated layer still remained on the base surface of specimen. No penetration of Pb-Bi into this layer and the matrix of the specimen. For high chromium steels i.e. SUS430 and Recloy10, the oxide layer formed in the early time could not prevent the penetration of Pb-Bi into the base of the steels. Refractory metals of tungsten (W) and molybdenum (Mo) had high corrosion resistance with no penetration of Pb-Bi into their matrix. Penetration of Pb-Bi into the matrix of niobium (Nb) was observed. Ceramic materials were SiC and Ti3SiC2. The ceramic materials of SiC and Ti3SiC2 had high corrosion resistance with no penetration of Pb-Bi into their matrix. (authors)

  7. Effect of holding time on vacuum brazing for a stainless steel plate-fin structure

    International Nuclear Information System (INIS)

    This paper presents a vacuum brazing of 304 stainless steel plate-fin structures with nickel-based BNi-2 filler metal. The effect of brazing holding time on tensile strength and microstructure has been investigated, aiming to obtain the optimal brazing holding time. The microstructure in brazing joint consists of diffusion-affected zone (DAZ), interface reaction zone (IRZ), isothermally solidified zone (ISZ) and athermally solidified zone (ASZ). The structure in the fillet is composed of solid solution, nickel silicon, nickel boron compound and a mixture with nickel silicon and nickel boron. The tensile strength increases along with the increase of holding time, but decreases when the holding time is over 25 min. A maximum tensile strength of 65.1 MPa is obtained with 25 min holding time. Too short holding time will make boron diffuse insufficiently and generate a great deal of brittle boride components, and too long holding time will make the base metal dissolve into the filler metal excessively and creates more corrosion voids.

  8. 超声时间和预留间隙对超声波辅助钎焊镁合金钎料填缝性能的影响%Influence of ultrasonic time and pre-clearance on gap-filling behavior of filler metal during ultrasonic-assisted brazing of magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    李红; 耿园月; 闫久春; 栗卓新

    2013-01-01

    In order to investigate the influence of ultrasonic on flow behavior of filler metal when the filler metal propagates on the solid/liquid surface in brazing process, the gap-filling behavior of the molten filler metal during ultrasonic-assisted brazing of magnesium alloy was in-situ observed by high-speed video camera. Besides, the gap-filling behavior in unparalleled gaps and brazed joint properties were investigated. When the filler metal fills the gap in the direction parallel to the ultrasonic energy propagation, the dynamic curve of filling-gap distance appears linear relation with the ultrasonic time. And it shows that at the same ultrasonic time, good pre-clearance results in low filling velocity. Along the filler flow direction, the thickness of brazed joint decreases gradually. The filling-gap distance decreases as ultrasonic time increases when filler metal is placed at large gap side. The compactness of the joint is general. The filling-gap distance increases firstly and then decreases with the ultrasonic time increasing when the filler metal is placed at small gap side. In this case, the defects appear in the whole joint. The analysis indicates that the flow behavior of filler metal in unparalleled clearance is influenced by the combined effect of ultrasonic induced gap-filling action and capillary action.%采用高速摄影对超声波辅助钎焊镁合金过程熔态钎料的填缝行为进行了实时观察,并研究了不等间隙中钎料的填缝行为及接头性能.结果表明,超声波在钎焊固/液界面传播对钎料填缝行为有显著的影响.钎料在平行于超声波能量传播方向上填缝,填缝长度和超声时间的动力学曲线呈直线型.超声时间相同时,预留间隙越大,钎料的填缝速度越低.在大间隙端加钎料,随超声时间增加,填缝长度减小,钎缝致密性较好;小间隙端加钎料,随超声时间增加,填缝长度先增大后减小,整个钎缝均存在缺陷.认为钎料在不等

  9. -C Refractories

    Science.gov (United States)

    Xu, Yibiao; Sang, Shaobai; Li, Yawei; Ren, Bo; Zhao, Lei; Li, Yuanbing; Li, Shujing

    2014-06-01

    Al2O3-C refractories were first fabricated in a coke bed at 1673 K (1400 °C) using tabular corundum, reactive alumina, carbon black, silicon, and microsilica as the starting materials and phenol resin as the binder. Then the alkali attack resistance of those materials was conducted in the powder mixture of carbon black and potassium carbonate (1:1 wt pct) in a graphite crucible at 1273 K (1000 °C) for 10 hours. The correlation between pore size, permeability of Al2O3-C refractories, and their alkali (K2CO3) attack was investigated by means of mercury intrusion porosimetry, X-ray diffraction (XRD), and scanning electron microscopy (SEM). The results showed that the pore structure of Al2O3-C refractories was controlled by the addition of silicon, ultrafine reactive alumina, and microsilica to in-situ form SiC whiskers and mullite in the preparation process. The mean pore size of Al2O3-C refractories was strongly associated with permeability. With the decrease of the mean pore size, the permeability of the Al2O3-C refractories reduced constantly. The alkali attack test also verified that the Al2O3-C refractories with lower permeability had better alkali corrosion resistance, because the penetration of K vapor into the materials could be restricted effectively. The corrosion mechanism of Al2O3-C refractories supposes that (1) K2CO3 was reduced to K vapor and penetrated into the specimen through the open pores and (2) K vapor reacted with SiC, SiO2, and alumina to form KAlSi2O6 and KAlSiO4, which is in agreement with the thermodynamic prediction.

  10. Effects of Al2O3 Particulates on the Thickness of Reaction Layer of Al2O3 Joints Brazed with Al2O3-Particulate-Contained Composite Filler Materials

    Institute of Scientific and Technical Information of China (English)

    Jianguo YANG; Jingwei WU; Hongyuan FANG

    2003-01-01

    In order to understand the rate-controlling process for the interfacial layer growth of brazing joints brazed with activecomposite filler materials, the thickness of brazing joints brazed with conventional active filler metal and activecomposite filler materials with different volume fraction of Al2O3 particulate was studied. The experimental resultsindicate although there are Al2O3 particulates added into active filler metals, the time dependence of interfacial layergrowth is t2 as described by Fickian law for the joints brazed with conventional active filler metal. It also shows thatthe key factor affecting the interfacial layer growth is the volume fraction of alumina in the composite filler materialcompared with the titanium weight fraction in the filler material.

  11. Influence of the brazing parameters on microstructure and mechanical properties of brazed joints of Hastelloy B2 nickel base alloy; Influencia de los parametros de soldeo fuerte en la microestructura y propiedades mecanicas de la union de la aleacion base niquel Hastelloy B2

    Energy Technology Data Exchange (ETDEWEB)

    Sotelo, J. C.; Gonzalez, M.; Porto, E.

    2014-07-01

    A study of the high vacuum brazing process of solid solution strengthened Hastelloy B2 nickel alloy has been done. A first stage of research has focused on the selection of the most appropriate brazing filler metal to the base material and vacuum furnace brazing process. The influence of welding parameters on joint microstructure constituents, relating the microstructure of the joint to its mechanical properties, has been evaluated. Two gaps of 50 and 200 micrometers, and two dwell times at brazing temperature of 10 and 90 minutes were studied. The braze joint mainly consists of the nickel rich matrix, nickel silicide and ternary compounds. Finally, the results of this study have shown the high bond strength for small gaps and increased dwell times of 90 minutes. (Author)

  12. High temperature brazing of diamond tools

    Institute of Scientific and Technical Information of China (English)

    YAO Zheng-jun; SU Hong-hua; FU Yu-can; XU Hong-jun

    2005-01-01

    A new brazing technique of diamond was developed. Using this new technique optimum chemical and metallurgical bonding between the diamond grits and the carbon steel can be achieved without any thermal damages to diamond grits. The results of microanalysis and X-ray diffraction analysis reveal that a carbide layer exists between the diamond and the matrix, which consists of Cr3C2, Cr7C3 and Cr23C6. Performance tests show that the brazed diamond core-drill has excellent machining performance. In comparison with traditional electroplated diamond core-drill, the brazed diamond core-drill manufactured using the new developed technique has much higher machining efficiency and much longer operating life.

  13. Fast evaluation of 235U/238U ratio in nuclear spent fuel safe guard by thermal ionization mass spectrometry by using refractory metal oxides

    International Nuclear Information System (INIS)

    A direct simple and fast method was established, to overcome the influence of low and high level impurities on the measurement of 235U/238U isotopic ratio in nuclear spent fuel safeguard by thermal ionization mass spectrometry (TIMS), by using refractory metal oxide. The addition of refractory metal oxides forming solution (RMOFS), in certain proportions alongside with the spent fuel solution on the sample filaments were found to be useful during the analysis of uranium isotopic ratio by TIMS. RMOFS (with oxide melting point exceeding 2,000 deg C), and particularly that of magnesium, were found to be very effective in improving the quality of the ion signal of 235U and 238U, when added without the need for prior purification. Solutions of chromium, cerium, thorium, and magnesium were investigated, to select the more convenient one, and it was found that magnesium was very useful to start with. The method was very simple, improve both the accuracy and precision of the collected data, reduce the time required to achieve steady uranium pilot signal, and hence the over all time of the analysis, regardless of the level of impurities present. (author)

  14. Plasma etching of refractory metals (W, Mo, Ta) and silicon in SF6 and SF6-O2. An analysis of the reaction products

    International Nuclear Information System (INIS)

    The etching rates and reaction products of refractory metals (W, Mo, and Ta) and silicon have been studied in a SF6-O2 r.f. plasma at 0.2 torr. The relative concentrations of WF6 and WOF4 and the intensities of the WF+ /SUB n/ , (n = 3-5), WOF+ /SUB m/ (m = 1-3), MoF+ /SUB n/ , and MoF+ /SUB m/ ions have been measured by mass spectroscopy. An analysis of the neutral composition of the plasma during etching of these metals and a comparison with the results obtained for silicon show that at least two species are involved for W and Mo etching: fluorine and oxygen atoms. A reaction scheme is proposed

  15. Braze welding of cobalt with a silver–copper filler

    Directory of Open Access Journals (Sweden)

    Everett M. Criss

    2015-01-01

    Full Text Available A new method of joining cobalt by braze-welding it with a silver–copper filler was developed in order to better understand the residual stresses in beryllium–aluminum/silicon weldments which are problematic to investigate because of the high toxicity of Be. The base and filler metals of this new welding system were selected to replicate the physical properties, crystal structures, and chemical behavior of the Be–AlSi welds. Welding parameters of this surrogate Co–AgCu system were determined by experimentation combining 4-point bending tests and microscopy. Final welds are 5 pass manual TIG (tungsten inert gas, with He top gas and Ar back gas. Control of the welding process produces welds with full penetration melting of the cobalt base. Microscopy indicates that cracking is minimal, and not through thickness, whereas 4-point bending shows failure is not by base-filler delamination. These welds improve upon the original Be–AlSi welds, which do not possess full penetration, and have considerable porosity. We propose that utilization of our welding methods will increase the strength of the Be–AlSi weldments. The specialized welding techniques developed for this study may be applicable not only for the parent Be–AlSi welds, but to braze welds and welds utilizing brittle materials in general. This concept of surrogacy may prove useful in the study of many different types of exotic welds.

  16. Brazing of photocathode RF gun structures in Hydrogen atmosphere: Process qualification, effect of brazing on RF properties and vacuum compatibility

    International Nuclear Information System (INIS)

    In this paper, we report on the development of a brazing process for an ultra-high vacuum (UHV) compatible photocathode RF gun structure developed at our Centre. The choice of brazing alloy and its form, brazing clearance between parts to be joined and the brazing cycle adopted have been qualified through metallographic examination of identical joints on an OFE copper prototype that was cut open after brazing. The quality of brazed joint not only affects the UHV compatibility of the gun, but also influences the RF parameters finally achieved. A 2-D electromagnetic code, SUPERFISH, was used to predict the variation in RF parameters before and after brazing considering actual brazing clearances provided between the parts to be joined. Results obtained from low power RF measurements on the brazed gun structure confirm the integrity of the brazed joints and show good agreement with those predicted by electromagnetic simulations. The brazed gun structure has been leak-tested and pumped down to a vacuum level limited by the vacuum compatibility of the flange-fittings employed in the setup.

  17. Brazing of photocathode RF gun structures in Hydrogen atmosphere: Process qualification, effect of brazing on RF properties and vacuum compatibility

    Science.gov (United States)

    Kak, Ajay; Kulshreshtha, P.; Lal, Shankar; Kaul, Rakesh; Ganesh, P.; Pant, K. K.; Abhinandan, Lala

    2012-11-01

    In this paper, we report on the development of a brazing process for an ultra-high vacuum (UHV) compatible photocathode RF gun structure developed at our Centre. The choice of brazing alloy and its form, brazing clearance between parts to be joined and the brazing cycle adopted have been qualified through metallographic examination of identical joints on an OFE copper prototype that was cut open after brazing. The quality of brazed joint not only affects the UHV compatibility of the gun, but also influences the RF parameters finally achieved. A 2-D electromagnetic code, SUPERFISH, was used to predict the variation in RF parameters before and after brazing considering actual brazing clearances provided between the parts to be joined. Results obtained from low power RF measurements on the brazed gun structure confirm the integrity of the brazed joints and show good agreement with those predicted by electromagnetic simulations. The brazed gun structure has been leak-tested and pumped down to a vacuum level limited by the vacuum compatibility of the flange-fittings employed in the setup.

  18. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC-Co alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nagatsuka, Kimiaki, E-mail: nagatuka@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, Joining and Welding Research Institute, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Sechi, Yoshihisa, E-mail: sechi@kagoshima-it.go.jp [Kagoshima Prefectural Institute of Industrial Technology, 1445-1 Oda, Hayato-cho, Kirishima, Kagoshima 899-5105 (Japan); Miyamoto, Yoshinari, E-mail: y_miyamoto@toyotanso.co.jp [Toyo Tanso Co., Ltd., 5-7-12 Takeshima, Nishiyodgawa-ku, Osaka 555-0011 (Japan); Nakata, Kazuhiro, E-mail: nakata@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2012-04-25

    Highlights: Black-Right-Pointing-Pointer Ti was required in the filler metal for brazing graphite to WC-Co alloy. Black-Right-Pointing-Pointer The shear strength of the joint increased with Ti content up to 1.7 mass%. Black-Right-Pointing-Pointer Ti concentrated at the interface of graphite/filler metal. Black-Right-Pointing-Pointer TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag-Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC-Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC-Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC-Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  19. Gaseous Shielding Gas Additives as Flux Substitute for TIG Arc Brazing

    Directory of Open Access Journals (Sweden)

    Uwe Reisgen

    2015-09-01

    Full Text Available Abstract Brazing is one of the key technologies in the field of joining of metal components. To improve the wetting of brazing material and work-piece surface, it is often required to fall back on the use of flux. The application of these substances requires accuracy and is often connected with considerable expenditure and it is, just as the removal of flux residues, often an additional working step which has to be carried out manually. Within the framework of a DFG research project it has been investigated to which degree gaseous substances as addition to the shielding gas may replace conventional flux in TIG arc brazing. To this end, investigations have been carried out using different combinations of base and filler materials. Mainly monosilane as a gaseous flux substitute has been added in low concentrations to the shielding gas volume flow. The resulting brazed joints have been quantified with regard to their geometry, their fusion conditions and their chemical compositions. These qualities were then correlated and evaluated with the provided quantity of monosilane in order to identify dependencies.

  20. Bonding of Al2O3 ceramic and Nb using transient liquid phase brazing

    Institute of Scientific and Technical Information of China (English)

    于治水; 梁超; 李瑞峰; 吴铭方; 祁凯

    2004-01-01

    The brazing of Al2O3 to Nb was achieved by the method of transient liquid phase (TLP) bonding. Ti foil and Ni-5V alloy foil were used as interlayers for the bonding. The base materials were brazed at 1 423 - 1 573 K for 1-120 min. The results show that the shear strength of the joint first increases and then decreases with increasing holding time and brazing temperature. The joint interface microstructure and elements distribution were investigated. It can be concluded that a composite structure, in which the base metals are solid solution Nb(V) and Nb(Ti)reinforced by Ni2Ti, is formed when the brazing temperature is 1 473 K and holding time 15 min, and a satisfactory joint strength can be achieved. The interaction of Ti foil and Ni-5V foil leads to the formation of liquid eutectic phase with low melting point, at the same time the combination of Ti come from the interlayer with O atoms from Al2O3 results in the bonding of Al2 O3 and Nb.

  1. Electroless copper on refractory and noble metal substrates with an ultra-thin plasma-assisted atomic layer deposited palladium layer

    International Nuclear Information System (INIS)

    Electroless Cu was investigated on refractory metal, W and TaN X, and Ir noble metal substrates with a plasma-assisted atomic layer deposited palladium layer for the potential back-end-of-the-line (BEOL) metallization of advanced integrated devices. The sodium and potassium-free Cu electroless bath consisted of: ethylenediamine tetraacetic acid (EDTA) as a chelating agent, glyoxylic acid as a reducing agent, and additional chemicals such as polyethylene glycol, 2,2'-dipyridine and RE-610 as surfactant, stabilizer and wetting agent respectively. The growth and chemical characterization of the Cu films was carried out with a field emission scanning electron microscope (FE-SEM), X-ray photoelectron spectroscopy (XPS), and Rutherford backscattering spectrometry (RBS). Group VIII metals such as Pt, Pd, etc., are stable in the electroless bath and catalytic towards the oxidation of glyoxylic acid and therefore work well for the electroless deposition of Cu. From RBS analysis, the amount of carbon and oxygen in Cu films were less than 1-3%. The Cu films were electroless deposited at 45-50 deg. C on patterned tantalum nitride with plasma-assisted atomic layer deposited (PA-ALD) Pd as a catalytic layer. Electroless Cu trench fill was successful with ultrasonic vibration, RE-610, and lowering the temperature to 45-50 deg. C on TaN X with the PA-ALD Pd catalytic layer

  2. Brazing of zirconia to titanium using Ag-Cu and Au-Ni filler alloys

    Directory of Open Access Journals (Sweden)

    Jean S. Pimenta

    2013-12-01

    Full Text Available Advanced ceramic is usually joined to metal by the well-known direct brazing process, where costly active filler alloys can be considered a limitation. Brazing using active-metal-free filler alloy as insert between the joint components is an attempt to overcome it. The active metal diffusion from the titanium member through the bulk of molten filler to the ceramic was responsible to produce an active filler alloy in loco and promote reduction of the zirconium oxide to improve wetting on the ceramic surface. Unalloyed titanium was joined in a high-vacuum furnace (<3x10-5 mbar to yttria-tetragonal zirconia polycristals (Y-TZP and zirconia partially stabilized with magnesia (Mg-PSZ, where commercial fillers Ag-28Cu and Au-18Ni with respective thermal cycles were evaluated. Helium gas leak detection test was performed at the ceramic/metal interface at room temperature; samples from reliable vacuum tight joints were examined by microstructural analysis techniques and energy dispersive X-ray analysis at the joint cross-section. Tight joints were produced with eutectic Ag-Cu filler, revealing an intermetallic layer and a dark reaction layer near the ceramic surface; titanium diffusion was efficient for superficial chemical interactions between individual components. Brazing joints were also tested using three-point flexure testing.

  3. Refractory metallic material resistant against corrosion in air and against hot corrosion up to temperatures of 10000C to 16000C

    International Nuclear Information System (INIS)

    The report summarizes results on development and applicability of a refractory metallic material which is resistant against oxidation in air and against hot corrosion in burnergas with additions of NaCl, V2O5 and H2S up to temperatures between 10000C and 15000C. This material consists of niobium, tantalum or their alloys, coated with a sintered 200-300 μ protective layer of MoSi2. It is also shown by test results that this material can be considered for application as turbine blade. In preliminary tests with centrifugal acceleration of 100 000 g at 12000C no measurable damage of this material has been observed. (orig.)

  4. Development of brazing technique for a 1.6 cell BNL/SLAC/UCLA type photocathode guns by hydrogen brazing

    International Nuclear Information System (INIS)

    Two prototypes of a 1.6 cell BNL/SLAC/UCLA type RF photocathode gun, a precision machined RF structure capable of supporting gradients in excess of 80 MV/m, have been successfully brazed and leak rates of 10-10 mbar l/s have been achieved. Brazing, is carried out in two steps in a hydrogen furnace, it involves joining of two RF cavities, 6 cylindrical ports, one rectangular waveguide and one seal plate. The cavities and waveguide are made of copper and the ports and seal plate are of stainless steel. Fixtures were designed and fabricated indigenously to maintain the required assembly tolerances during brazing. This was important for brazing of ports, two of which are brazed to one cavity at an angle of 22.50 at diametrically opposite locations, and the remaining four are brazed to the other cavity in mutually perpendicular orientations. All joints were brazed using copper-silver eutectic (72-28) alloy in foil and wire forms. This paper discusses the brazing requirement, design of fixtures, and the procedure adopted for brazing of the photocathode gun. The paper also discusses results of the tests carried out to qualify the brazed joints. (author)

  5. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  6. Advantages of reduced heat input during ChopArc-welding and brazing for coated and combined metals for light weight vehicles; Vorteile des waermearmen ChopArc-Schweissens und - Loetens bei beschichteten und artverschiedenen Blechen fuer Leichtfahrzeuge

    Energy Technology Data Exchange (ETDEWEB)

    Dorn, L.; Goecke, S.F. [Inst. fuer Werkzeugmaschinen und Fabrikbetrieb, TU-Berlin (Germany)

    2001-07-01

    In conventional MAG-short-arc-welding the arc burns after ignition non-defined with continuously energy input until the next short circuit. Thereby, stochastically process fluctuations are caused by the non controlled melting of the electrode tip. In the recently developed ChopArc process, after a defined extinguishing a non arcing phase follows without any energy input until the next short circuiting on the controlled melting of the electrode tip. Hence, with the ChopArc it is possible to realize a sticky melt for thin sheet, root pass and out-of-position welding, as well as a low melt viscosity for sufficient capillary effect in MAG-brazing. (orig.) [German] Beim herkoemmlichen MAG-Kurzlichtbogen-Schweissen brennt der Lichtbogen nach seiner Zuendung bis zum naechsten Kurzschluss undefiniert mit einem kontinuierlichen Energieeintrag weiter. Aus dem dabei unkontrollierten Aufschmelzen der Elektrodenspitze resultieren stochastische Prozessschwankungen. Dagegen folgt beim neuen ChopArc-Verfahren einem gesteuerten Aufschmelzen des Elektrodendrahtes in der Brennphase mit definierter Abschaltung des Lichtbogens eine Unterbrechungsphase ohne Energieeintrag bis zum naechsten Kurzschlusseintritt. Mit dem ChopArc ist es nun moeglich, sowohl eine zaehe Schmelze fuer Duennblech-, Wurzel- oder Zwangslagenschweissen, als auch eine niedrige Schmelzbadviskositaet fuer eine gute Kapillarwirkung des Lotes beim MAG-Loeten zu erzielen. (orig.)

  7. HIGHLY REFRACTORY CRUCIBLES OF STABILIZED ZIRCONIA FOR INDUCTION MELTING OF THE PLATINUM GROUP METALS, FABRICATED BY VIBROCASTING

    Directory of Open Access Journals (Sweden)

    V. V. Primachenko

    2012-01-01

    Full Text Available As the result of the studies at PJSC « UKRNIIO them. A.S.Berezhnogo» the technology and commercial production of crucibles from stabilized zirconia for the smelting of platinum group metals are develop

  8. Copper phosphorus brazing for copper tubing. Dohaikan no rindo rozuke

    Energy Technology Data Exchange (ETDEWEB)

    Kanai, A. (Industrial Research Institute of Kanagawa Prefecture, Kanagawa (Japan))

    1993-04-01

    This paper explains copper phosphorus torch brazing for copper tubing used in construction facilities as the main object of discussion. Copper phosphorus brazing requires no flux in brazing copper with copper and copper with bronze because of self-fluxing action of phosphorus. Jointing steel tubing with copper tubing is impossible. Brazing is possible even at temperatures below the liquid-phase line where good beads can be obtained. It allows larger tolerance for clearance than soldering and silver brazing. In the working process, the final clean surface turns to bright copper while producing flux, Cu3P, slag and gas P2O5. According to void prediction based on the relation of clearance between a copper tube and a joint with capillary rising height, a brazed joint without a defect can be obtained if the nominal diameter is 32A or less. Six kinds of copper phosphorus brazing fillers are specified in JIS, the best filler being BCuP-3. The suitable temperature for brazing is in high temperature zones of about 800[degree]C, but a work is performed preferably while watching fillet being formed at about 700[degree]C. The minimum required penetration depth should be twice as much as the steel tube wall thickness, while the minimum bonding area should be quadruple as much. 10 figs., 1 tab.

  9. Corrosion Behavior of Aluminum-Steel Weld-Brazing Joint

    Science.gov (United States)

    Shi, Yu; Li, Jie; Zhang, Gang; Huang, Jiankang; Gu, Yufen

    2016-05-01

    Dissimilar metals of 1060 aluminum and galvanized steel were joined with a lap joint by pulsed double-electrode gas metal arc weld brazing with aluminum-magnesium and aluminum-silicon filler metals. The corrosion behavior of the weld joints was investigated with immersion corrosion and electrochemical corrosion tests, and the corrosion morphology of the joints was analyzed with scanning electron microscopy (SEM). Galvanic corrosion was found to occur when the samples were immersed in corrosive media, and the corrosion rate of joints was increased with increased heat input of the workpiece. Comparison of the corrosion properties of weld joints with different filler wires indicated that the corrosion rate of weld joints with aluminum-silicon filler wire was larger than that of weld joints with aluminum-magnesium filler wire. Results also showed that the zinc-rich zone of weld joints was prone to corrosion. The corrosion behavior of zinc-rich zone was analyzed with SEM equipped with an energy-dispersive x-ray spectroscopy analysis system based on the test results.

  10. Corrosion Behavior of Aluminum-Steel Weld-Brazing Joint

    Science.gov (United States)

    Shi, Yu; Li, Jie; Zhang, Gang; Huang, Jiankang; Gu, Yufen

    2016-03-01

    Dissimilar metals of 1060 aluminum and galvanized steel were joined with a lap joint by pulsed double-electrode gas metal arc weld brazing with aluminum-magnesium and aluminum-silicon filler metals. The corrosion behavior of the weld joints was investigated with immersion corrosion and electrochemical corrosion tests, and the corrosion morphology of the joints was analyzed with scanning electron microscopy (SEM). Galvanic corrosion was found to occur when the samples were immersed in corrosive media, and the corrosion rate of joints was increased with increased heat input of the workpiece. Comparison of the corrosion properties of weld joints with different filler wires indicated that the corrosion rate of weld joints with aluminum-silicon filler wire was larger than that of weld joints with aluminum-magnesium filler wire. Results also showed that the zinc-rich zone of weld joints was prone to corrosion. The corrosion behavior of zinc-rich zone was analyzed with SEM equipped with an energy-dispersive x-ray spectroscopy analysis system based on the test results.

  11. Vacuum brazing of OFE Copper-316L stainless steel transition joints without electroplating stainless steel part for application in particle accelerators

    International Nuclear Information System (INIS)

    Brazed transition Joints between OFE copper and type 316L austenitic stainless steel (SS) find extensive applications in particle accelerators all over the world. In contrast to excellent wettability of OFE copper, austenitic SS is well known for its poor wettability for BVAg-8 (72Ag/28Cu; melting point: 1052 K) braze filler metal (BFM). High surface wettability is believed to be necessary to drag molten BFM into the capillary gap between mating metallic surfaces. Therefore, the widely accepted practice for vacuum brazing of such transition joints involves electroplating of SS parts with nickel or copper to enhance its wettability. A recently concluded in-house study, involving Nb to Ni-plated 316L SS brazing, has demonstrated that satisfactory ingress of BFM into a capillary joint between two dissimilar metals is possible if the poor wettability of one of the mating surfaces is compensated by good wettability of its counterpart. In the light of these observations, the present study was undertaken to explicitly evaluate the requirement of electroplating the SS part for establishment of sound OFE copper-316L SS brazed joints suitable for service in ultra-high vacuum (UHV) of particle accelerators

  12. A non-randomized study in consecutive patients with postcholecystectomy refractory biliary leaks who were managed endoscopically with the use of multiple plastic stents or fully covered self-expandable metal stents (with videos).

    OpenAIRE

    Canena, J; Liberato, M; Meireles, L.; Marques, I, e outros; Romão, C.; Coutinho, AP; Neves, BC; Veiga, PM

    2015-01-01

    BACKGROUND: Endoscopic management of postcholecystectomy biliary leaks is widely accepted as the treatment of choice. However, refractory biliary leaks after a combination of biliary sphincterotomy and the placement of a large-bore (10F) plastic stent can occur, and the optimal rescue endotherapy for this situation is unclear. OBJECTIVE: To compare the clinical effectiveness of the use of a fully covered self-expandable metal stent (FCSEMS) with the placement of multiple plastic ste...

  13. 航天航空用难熔金属材料的研究进展%Research Development of Refractory Metal Materials Used in the Field of Aerospace

    Institute of Scientific and Technical Information of China (English)

    郑欣; 白润; 王东辉; 蔡晓梅; 王峰; 夏明星; 喻吉良

    2011-01-01

    综述了航天航空用难熔金属钨、钼、钽、铌、铼和其合金及其涂层在高温结构研究方面的现状和应用情况,对航天用难熔金属合金的种类、力学性能、涂层的性能、制备方法作了介绍.难熔金属主要用于火箭发动机和航天器结构件,其中钨、钼及其合金单晶应用于空间动力系统.难熔金属及其合金的使用温度高低顺序与材料熔点的顺序相同.%The research states and applications of refractory metals tungsten, molybdenum, tantalum, niobium and rhenium and their alloys and coatings used in spaceflight industry, have been summarized. The kinds, mechanical properties and preparation technologies of the alloys and performances of their coatings have also been introduced. The refractory metals are mainly used as rocket engine and spacecraft structural parts. And the tungsten, molybdenum and their crystals are also used in space dynamical system. The order of the service temperature from high to low in refractory metals and their alloys is same as the melting point order of materials.

  14. Nickel-coated Steel Stud to Aluminum Alloy Joints Made by High Frequency Induction Brazing

    Institute of Scientific and Technical Information of China (English)

    GE Jiaqi; WANG Kehong; ZHANG Deku; WANG Jian

    2015-01-01

    Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 Al alloy foil asfi ller metal were joined by using high frequency induction brazing. The microstructure of Fe/Al brazed joint was studied by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive X-ray (EDX), and X-ray diffraction (XRD). Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-Al intermetallic compound which is brittle by blocking the contact between Al and Fe. Intermetallic compounds, i e,Al3Ni2, Al1.1Ni0.9 and Al0.3Fe3Si0.7 presented in Al side, FeNi and Fe-Al-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of Al side, where plenty of Al3Ni2 intermetallic compounds were distributed continuously.

  15. Grain size engineering of bcc refractory metals: Top-down and bottom-up-Application to tungsten

    International Nuclear Information System (INIS)

    We have used two general methodologies for the production of ultrafine grained (UFG) and nanocrystalline (NC) tungsten (W) metal samples: top-down and bottom-up. In the first, Equal channel angular extrusion (ECAE), coupled with warm rolling has been used to fabricate UFG W, and high pressure torsion (HPT) was used to fabricate NC W. We demonstrate an abrupt shift in the deformation mechanism, particularly under dynamic compressive loading, in UFG and NC W. This novel deformation mechanism, a dramatic transition from a uniform deformation mode to that of localized shearing, is shared by other UFG and NC body-centerd cubic (BCC) metals. We have also conducted a series of bottom-up experiments to consolidate powdered UFG W precursors into solid bodies. The bottom-up approach relies on rapid, high-temperature consolidation, specifically designed for UFG and NC W powders. The mechanical property results from the top-down UFG and NC W were used as minimum property benchmarks to guide and design the experimental protocols and parameters for use in the bottom-up procedures. Preliminary results, showing rapid grain growth during the consolidation cycle, did not achieve full density in the W samples. Further development of high-purity W nanopowders and appropriate grain-growth inhibitors (e.g., Zener pinning) will be required to successfully produce bulk-sized UFG and NC W samples

  16. 2011 China's Refractories Raw Materials Symposium Held in Zhengzhou

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    @@ On April 20-22,2011,China's Refractories Raw Materials Symposium,co-sponsored by Refractories Branch of The Chinese Society for Metals and China Henan Refractory Industry Association,was held successfully in Zhengzhou,Henan Province.Over 150 delegates from 100 refractory raw materials and products enterprises,testing equipment manufacturers,raw materials trade companies,institutes,universities,testing institutions,and industrial organizations attended the symposium.Wang Shouye,secretary-general of Refractories Branch of The Chinese Society for Metals and vice president of Sinosteel Luoyang Institute of Refractories Research Co.,Ltd.,made the address of welcome.Zhang Yazhong,vice chairman of Henan Committee of the Chinese People's Political Consultative Conference and honorary chairman of China Henan Refractory Industry Association,gave a speech.

  17. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    Science.gov (United States)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-04-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  18. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    Science.gov (United States)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  19. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    Science.gov (United States)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  20. Active brazing of carbon fiber reinforced SiC composite and 304 stainless steel with Ti–Zr–Be

    International Nuclear Information System (INIS)

    Carbon fiber reinforced SiC (Cf/SiC) was successfully joined to 304 stainless steel with Ti–Zr–Be filler metal by vacuum brazing. The interfacial microstructure was investigated by scanning electron microscope (SEM), energy dispersive spectrometer (EDS), auger electron energy spectroscopy (AES) and X-diffraction (XRD). The mechanical properties of the brazed joints were measured by a mechanical testing machine. The results show that Ti and Zr elements in the interlayer can react with the brazed materials, the brazed joint mainly consists of Ti5Si3, TiSi, TiBe, TiFe and Zr(s,s) reaction products. The 304 stainless steel constantly dissolved and Ti, Be diffused into 304 stainless steel, which formed the diffusion layers between interlayer and 304 stainless steel. Ti and Be elements have an effect on promoting the formation of α-Fe layer. The maximum shear strength of 109.13±2.55 MPa is obtained at 950 °C with 60 min holding time

  1. A Study of Deposition Coatings Formed by Electroformed Metallic Materials

    OpenAIRE

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface ...

  2. 46 CFR 56.75-5 - Filler metal.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  3. Investigation of Brazed Plate Heat Exchangers With Variable Chevron Angles

    OpenAIRE

    S. Muthuraman

    2013-01-01

    - Experiments to measure the condensation heat transfer coefficient and the pressure drop in brazed plate heat exchangers (BPHEs) were performed with the refrigerants R410A and R22. Brazed plate heat exchangers with different chevron angles of 45°, 35°, and 20° were used. Varying the mass flux, the condensation temperature, and the vapor quality of the refrigerant, we measured the condensation heat transfer coefficient and the pressure drops. Both the heat transfer coefficient and the pressur...

  4. Impairment induced by chronic occupational cadmium exposure during brazing process

    International Nuclear Information System (INIS)

    Cadmium (CD) is considered a metal of the 20th century to which all inhabitants of develop societies are exposed. Long-term occupational and environmental exposure to CD often results in renal dysfunction as the kidney is considered the critical target organ. The aim of this work was to evalutate both resporatory and renal manifestations induced by occupational exposure to CD compounds during brazing process, and suggesting a protocol for prevention and control for CD- induced health effects. This study was conducted on 20 males occupationally exposed workers. They are divided into two groups: Group-1 included (10) exposed smokers and group-2 included (10) exposed non-smokers. Results of both groups were compared with those of 10 healthy age and sex matched non-smokers. All subjects were subjected to detailed history taking and laboratory investigations including blood and urinary CD, liver profile (SGOT, SGPT and alkline phosphates), kindey function tests (blood urea, creatinine and urinary beta2- microglobulin). The level of Cd in the atmosphere of the work plase air was also assessed to detect the degree of exposure as it was about 6 times greater than thesave level (1 mu /m3).(1) This study demonstrated elevation levels of blood CD, urea, creatinine and urinary CD and beta2 -microglobulin for both exposed worker groups than the controls. In additions no appreciable were noted for liver function tests, although the levels fell within normal range

  5. Preliminary Process Design of ITER ELM Coil Bracket Brazing

    Science.gov (United States)

    LI, Xiangbin; SHI, Yi

    2015-03-01

    With the technical requirement of the International Thermonuclear Experimental Reactor (ITER) project, the manufacture and assembly technology of the mid Edge Localized Modes (ELM) coil was developed by the Institute of Plasma Physics, Chinese Academy of Science (ASIPP). As the gap between the bracket and the Stainless Steel jacketed and Mineral Insulated Conductor (SSMIC) can be larger than 0.5 mm instead of 0.01 mm to 0.1 mm as in normal industrial cases, the process of mid ELM coil bracket brazing to the SSMICT becomes quiet challenging, from a technical viewpoint. This paper described the preliminary design of ELM coil bracket brazing to the SSMIC process, the optimal bracket brazing curve and the thermal simulation of the bracket furnace brazing method developed by ANSYS. BAg-6 foil (Bag50Cu34Zn16) plus BAg-1a paste (Bag45CuZnCd) solders were chosen as the brazing filler. By testing an SSMICT prototype, it is shown that the average gap between the bracket and the SSMIC could be controlled to 0.2-0.3 mm, and that there were few voids in the brazing surface. The results also verified that the preliminary design had a favorable heat conducting performance in the bracket.

  6. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    Science.gov (United States)

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  7. Reactive air brazing for sealing mixed ionic electronic conducting hollow fibre membranes

    International Nuclear Information System (INIS)

    Mixed ionic–electronic conducting (MIEC) ceramic membranes and high-temperature alloys are candidate materials for applications in high-temperature gas separation systems and solid oxide fuel cells (SOFCs). Ensuring a gas-tight seal between the components is of paramount importance in the operation of such devices. This paper investigates the wettability and joining of representative ceramic-to-ceramic and ceramic-to-metal components by reactive air brazing (RAB) using Ag–Cu alloys. The correlation of the interfacial reaction (including wettability) to the hermeticity of the joints has been demonstrated by elemental mapping using Electron Probe Micro-Analysis with wavelength dispersive spectrometry (EPMA-WDS). The wettability studies described herein demonstrate that RAB is a reliable method to achieve strong, gas-tight bonding between the dissimilar materials. These are the first reported results of successful air-brazed joints between La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) and BaCo0.4Fe0.4Zr0.2O3-δ (BCFZ) hollow fibre membranes to FeCrAlloy components using a 4 mol.% Cu in Ag filler metal composition which delivered an impressive runtime of up to 2000 h (for LSCF). It has been demonstrated that these RAB joints are hermetic and resistant to thermal ageing, making them suitable for membrane-based gas-separation applications. Post-operation EPMA-WDS analysis of the microstructures and compositional distribution of the brazed seals has revealed that their performance is largely dependent upon a reaction zone and an interfacial oxide layer adherent to the FeCrAlloy surface

  8. Characterisation of Ga-coated and Ga-brazed aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Ferchaud, E. [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France); Christien, F., E-mail: frederic.christien@univ-nantes.fr [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France); Barnier, V. [Ecole Nationale Superieure des Mines, MPI, CNRS UMR5146, Centre SMS, 158 Cours Fauriel, 42023 Saint Etienne (France); Paillard, P. [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France)

    2012-05-15

    This work is devoted to the brazing of aluminium using liquid gallium. Gallium was deposited on aluminium samples at {approx} 50 Degree-Sign C using a liquid gallium 'polishing' technique. Brazing was undertaken for 30 min at 500 Degree-Sign C in air. EDS (Energy Dispersive X-ray Spectroscopy) and AES (Auger Electron Spectroscopy) characterisation of Ga-coated samples has shown that the Ga surface layer thickness is of ten (or a few tens of) nanometres. Furthermore, aluminium oxide layer (Al{sub 2}O{sub 3}) was shown to be 'descaled' during Ga deposition, which ensures good conditions for further brazing. Cross-section examination of Ga-coated samples shows that liquid gallium penetrates into the aluminium grain boundaries during deposition. The thickness of the grain boundary gallium film was measured using an original EDS technique and is found to be of a few tens of nanometres. The depth of gallium grain boundary penetration is about 300 {mu}m at the deposition temperature. The fracture stress of the brazed joints was measured from tensile tests and was determined to be 33 MPa. Cross-section examination of brazed joints shows that gallium has fully dissolved into the bulk and that the joint is really autogenous. - Highlights: Black-Right-Pointing-Pointer Aluminium can be brazed using liquid gallium deposited by a 'polishing' technique. Black-Right-Pointing-Pointer The aluminium oxide layer is 'descaled' during liquid Ga 'polishing' deposition. Black-Right-Pointing-Pointer EDS can be used for determination of surface and grain boundary Ga film thickness. Black-Right-Pointing-Pointer The surface and grain boundary Ga film thickness is of a few tens of nm. Black-Right-Pointing-Pointer Surface and grain boundary gallium dissolves in the bulk during brazing.

  9. Method of temperature rising velocity and threshold control of electron beam brazing

    Institute of Scientific and Technical Information of China (English)

    Xuedong Wang; Shun Yao

    2005-01-01

    In order to accommodate electron beam to the brazing of the joints with various curve shapes and the brazing of thermo sensitive materials, the method of electron beam scanning and brazing temperature control was developed, in which electron beam was controlled to scan according to predefined scanning track, and the actual temperature rising velocity of the brazed seam was limited in an allowed scope by detecting the brazed seam temperature, calculating the temperature rising velocity and adjusting the beam current during the brazing process; in addition, through the setting of the highest allowed temperature, the actual temperature of the brazed seam could be controlled not exceeding the threshold set value, and these two methods could be employed alone or jointly. It is shown that high precision temperature control in electron beam brazing could be realized and the productivity be increased by the proposed method.

  10. Brazing of Sealing for Instrumentation Feed through of high Pressure Vessel

    International Nuclear Information System (INIS)

    Fuel Test Loop(FTL) is a facility which could conduct a fuel irradiation test at HANARO(High-flux Advanced Neutron Application Reactor). FTL simulates commercial NPP's operating conditions such as the pressure, temperature and neutron flux levels to conduct the irradiation and thermo-hydraulic tests. It is composed of an In-Pile test Section(IPS) and an Out- Pile System(OPS). The OPS contains a pressurizer, cooler, pump, heater and purification system which are necessary to maintain the proper fluid conditions. In addition, the OPS contains engineered safety systems that could safely shutdown both HANARO and FTL if an accident occurs. The IPS accommodating fuel pins has loaded IP-1 hole in HANARO has a double pressure vessel for the design conditions of 350 .deg. C, 17.5MPa and is composed of outer assembly and inner assembly. It has instruments such as a thermocouple, LVDT and SPND to measure the fuel performances during the test. FTL coolant is supplied to the IPS at the core of commercial nuclear power plants and the same temperature, pressure and flow conditions. Sensors installed on the inside of IPS to send a signal transmission MI-Cables to the outside for instrumentation is through the pressure boundary. Therefore, pressure boundary should be maintained in the sealing performance. Brazing is typically lower than the melting point of material without melting the material almost would be like welding when it is necessary to use. It is commonly used to use BAg(ASME II SFA-5.8 UNS-P07563) filler metal, but corrosion occurs containing a large quantity of copper in Bag, and when contact with the coolant, the coolant water quality is influenced. Therefore, using BNi-2(ASME II SFA-5.8 UNS-N99620) filler metal is considered. Brazing at the Sealing Plug in the top of IPS was considered for Mi-cable's integrity and to maintain the pressure boundary. After brazing is performed, brazing the Mi-cable integrity and pressure boundary sealing performance was tested

  11. Phase constitution in the interfacial region of laser penetration brazed magnesium–steel joints

    International Nuclear Information System (INIS)

    The phase constitution in the interfacial region of laser penetration brazed magnesium–steel joints was investigated using electron microscopy. From the distribution of elements, the transition zone was mainly composed of elements Mg and Fe along with some Al and O. Furthermore, the transition layer consisted mainly of intermetallic compounds and metal oxides. The compounds were identified as Al-rich phases, such as Mg17Al12, Mg2Al3, FeAl and Fe4Al13. More noteworthy was that the thickness of the transition layer was determined by Fe–Al compounds. The presence of FeAl and Fe4Al13 was a result of the complex processes that were associated with the interfacial reaction of solid steel and liquid Mg–Al alloy. - Highlights: • A technology of laser penetration brazed Mg alloy and steel has been developed. • The interface of Mg/Fe dissimilar joints was investigated using electron microscopy. • The transition layer consisted of intermetallic compounds and metal oxides. • Moreover, the thickness of transition layer was determined by Fe/Al compounds. • The presence of FeAl and Fe4Al13 was associated with the interfacial reaction

  12. Phase constitution in the interfacial region of laser penetration brazed magnesium–steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Miao, Yugang; Han, Duanfeng, E-mail: handuanfeng@gmail.com; Xu, Xiangfang; Wu, Bintao

    2014-07-01

    The phase constitution in the interfacial region of laser penetration brazed magnesium–steel joints was investigated using electron microscopy. From the distribution of elements, the transition zone was mainly composed of elements Mg and Fe along with some Al and O. Furthermore, the transition layer consisted mainly of intermetallic compounds and metal oxides. The compounds were identified as Al-rich phases, such as Mg{sub 17}Al{sub 12}, Mg{sub 2}Al{sub 3}, FeAl and Fe{sub 4}Al{sub 13}. More noteworthy was that the thickness of the transition layer was determined by Fe–Al compounds. The presence of FeAl and Fe{sub 4}Al{sub 13} was a result of the complex processes that were associated with the interfacial reaction of solid steel and liquid Mg–Al alloy. - Highlights: • A technology of laser penetration brazed Mg alloy and steel has been developed. • The interface of Mg/Fe dissimilar joints was investigated using electron microscopy. • The transition layer consisted of intermetallic compounds and metal oxides. • Moreover, the thickness of transition layer was determined by Fe/Al compounds. • The presence of FeAl and Fe{sub 4}Al{sub 13} was associated with the interfacial reaction.

  13. Potential and limitations of microanalysis SEM techniques to characterize borides in brazed Ni-based superalloys

    International Nuclear Information System (INIS)

    Brazed Ni-based superalloys containing complex phases of different Boron contents remain difficult to characterize at the micrometer scale. Indeed Boron is a light element difficult to measure precisely. The state-of-the-art microanalysis systems have been tested on a single crystal MC2 based metal brazed with BNi-2 alloy to identify boride precipitates. Effort has been made to evaluate the accuracy in Boron quantitation. Energy-dispersive and wavelength-dispersive X-ray spectroscopy attached to a Scanning Electron Microscope have first been used to determine the elemental composition of Boron-free phases, and then applied to various types of borides. Results have been compared to the ones obtained using a dedicated electron probe microanalysis, considered here as the reference technique. The most accurate method to quantify Boron using EDS is definitely by composition difference. A precision of 5 at.% could be achieved with optimized data acquisition and post-processing schemes. Attempts that aimed at directly quantifying Boron with various standards using EDS or coupled EDS/WDS gave less accurate results. Ultimately, Electron Backscatter Diffraction combined with localized EDS analysis has proved invaluable in conclusively identifying micrometer sized boride precipitates; thus further improving the characterization of brazed Ni-based superalloys. - Highlights: • We attempt to accurately identify Boron-rich phases in Ni-based superalloys. • EDS, WDS, EBSD systems are tested for accurate identification of these borides. • Results are compared with those obtained by electron probe microanalysis. • Boron was measured with EDS by composition difference with a precision of 5 at. %. • Additional EBSD in phase identification mode conclusively identifies the borides

  14. Silica Refractory Bricks

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan; Peng Xigao

    2011-01-01

    @@ 1.Scope This standard specifies the classification,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of silica refractory bricks.This standard is applicable to silica refractory bricks with single weight≤40 kg.

  15. Plasma etching of refractory metals (W, Mo, Ta) and silicon in SF/sub 6/ and SF/sub 6/-O/sub 2/. An analysis of the reaction products

    Energy Technology Data Exchange (ETDEWEB)

    Picard, A.; Turban, G.

    1985-12-01

    The etching rates and reaction products of refractory metals (W, Mo, and Ta) and silicon have been studied in a SF/sub 6/-O/sub 2/ r.f. plasma at 0.2 torr. The relative concentrations of WF/sub 6/ and WOF/sub 4/ and the intensities of the WF/sup +/ /SUB n/ , (n = 3-5), WOF/sup +/ /SUB m/ (m = 1-3), MoF/sup +/ /SUB n/ , and MoF/sup +/ /SUB m/ ions have been measured by mass spectroscopy. An analysis of the neutral composition of the plasma during etching of these metals and a comparison with the results obtained for silicon show that at least two species are involved for W and Mo etching: fluorine and oxygen atoms. A reaction scheme is proposed.

  16. Investigation of Brazed Plate Heat Exchangers With Variable Chevron Angles

    Directory of Open Access Journals (Sweden)

    S. Muthuraman

    2013-08-01

    Full Text Available - Experiments to measure the condensation heat transfer coefficient and the pressure drop in brazed plate heat exchangers (BPHEs were performed with the refrigerants R410A and R22. Brazed plate heat exchangers with different chevron angles of 45°, 35°, and 20° were used. Varying the mass flux, the condensation temperature, and the vapor quality of the refrigerant, we measured the condensation heat transfer coefficient and the pressure drops. Both the heat transfer coefficient and the pressure drop increased proportionally with the mass flux and the vapor quality and inversely with the condensation temperature and the chevron angle.

  17. Supersonic pulsed free-jet of atoms and molecules of refractory metals: laser induced fluorescence spectroscopic studies on zirconium atoms and zirconium oxide molecules

    International Nuclear Information System (INIS)

    The experimental setup for generating supersonic pulsed free-jet containing atoms and molecules of refractory nature has been built. The technique of laser vaporization in conjunction with supersonic cooling is used to generate these species. The cooled atoms and molecules in supersonic free-jet are probed by laser induced fluorescence spectroscopy. In particular, the technique has been used to perform low-resolution laser induced fluorescence spectroscopy, limited by laser linewidth, on cold Zr atoms and ZrO molecules. The translational temperatures of ∼ 26.5 K and the rotational temperatures of ∼ 81 K have been achieved. It is possible to achieve the Doppler width of few tens of MHz allowing it to perform high-resolution spectroscopy on these atomic and molecular species. Also because of low rotational temperature of molecules the spectral congestion is greatly reduced. In general, this technique can be applied to perform spectroscopy on atoms and molecules of refractory nature. (author)

  18. Development of improved refractories

    Energy Technology Data Exchange (ETDEWEB)

    Wereszczak, A.A.; Ferber, M.K.; Liu, K.C. [Oak Ridge National Lab., TN (United States); Moore, R.E. [Univ. of Missouri, Rolla, MO (United States)

    1997-04-01

    The goal of the proposed project is to provide expertise and facilities for the high temperature mechanical properties characterization of refractory materials which are of interest to the US DOE`s Office of Industrial Technologies Advanced Industrial Materials Project. Initially the project would establish dedicated refractory testing facilities which would be capable of generating representative engineering creep and high temperature modulus of elasticity (MOE) data to a temperature of 3300{degrees}F (1815{degrees}C) in ambient air. The generated engineering creep and MOE data would serve R&D requirements of refractories-manufacturers and its glass-manufacturer end-users and designers. The relevance of this effort to the refractory and glass-making industries would be ensured by coordinating the research activities through a membership with Alfred University`s Center for Glass Research (CGR) Satellite Center at the University of Missouri-Rolla (UMR), an NSF Center. Valid engineering creep and high temperature MOE data currently do not exist for almost all commercial refractories. Refractory end-users such as glass-manufacturers require such data for efficient and economical design of their various glass-melting furnace superstructures (e.g., furnace crowns). Refractories in glass production furnaces may be subjected to extreme temperatures as high as 3200{degrees}F (1760{degrees}C). With the simultaneous imposition of mechanical and thermal stresses, creep deformation of the refractory material will assuredly occur as a consequence. Designers must ensure that the structural integrity is maintained, so these high temperature deformations must be considered for successful glass furnace superstructure design. These criteria can only be satisfied with the utilization of representative engineering creep and high temperature MOE data for the refractory materials that are chosen for the design of the refractory superstructures.

  19. Microwave-assisted brazing of alumina ceramics for electron tube applications

    Indian Academy of Sciences (India)

    2016-04-01

    Alumina was joined with alumina using microwave-assisted and conventional brazing methods at 960$^{\\circ}$C for 15 min using TiCuSil (68.8Ag–26.7Cu–4.5Ti in wt.%) as the brazing alloy. The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of the microwave and conventionally brazed joints. The elemental compositions at the joint cross-section were determined by energy dispersive X-ray analysis. Vickers microhardness measurement indicated reliable joint performance for the microwave-assisted brazed joints during actual application in an electron tube. Brazing strength measurement and helium leak test provided the evidence forgood alumina-alumina joint formation.

  20. Proceedings of the Conference on Refractory Alloying Elements in Superalloys

    International Nuclear Information System (INIS)

    Some papers about the use of refractory metals in superalloys are presented. Mechanical properties, thermodynamics properties, use for nuclear fuels and corrosion resistance of those alloys are studied. (E.G.)

  1. Field installed brazed thermocouple feedthroughs for high vacuum experiments

    Science.gov (United States)

    Anderson, P. M.; Messick, C.

    1983-12-01

    In order to reduce the occurrence of vacuum leaks and to increase the availability of the DIII vacuum vessel for experimental operation, effort was applied to developing a vacuum-tight brazed feedthrough system for sheathed thermocouples, stainless steel sheathed conductor cables and tubes for cooling fluids. This brazed technique is a replacement for elastomer O ring sealed feedthroughs that have proven vulnerable to leaks caused by thermal cycling, etc. To date, about 200 feedthroughs were used. Up to 91 were grouped on a single conflat flange mounted in a bulkhead connector configuration which facilitates installation and removal. Investigation was required to select a suitable braze alloy, flux and installation procedure. Braze alloy selection was challenging since the alloy was required to have: (1) melting temperature in excess of the 250 C (482 F) bakeout temperature; (2) no high vapor pressure elements; (3) good wetting properties when used in air with acceptable flux; and (4) good wettability to 300 series stainless steel and Inconel.

  2. Enhanced corrosion protection by microstructural control of aluminium brazing sheet

    NARCIS (Netherlands)

    Norouzi Afshar, F.

    2013-01-01

    Aluminium brazing sheet is a sandwich material made out of two aluminium alloys (AA4xxx/AA3xxx) and is widely used in automotive heat exchangers. One of the main performance criteria for heat exchanger units is the lifetime of the product. The lifetime of the heat exchanger units is determined by th

  3. Brazed boron-silicon carbide/aluminum structural panels

    Science.gov (United States)

    Arnold, W. E., Jr.; Bales, T. T.; Brooks, T. G.; Lawson, A. G.; Mitchell, P. D.; Royster, D. M.; Wiant, R.

    1978-01-01

    Fluxless brazing process minimizes degradation of mechanical properties composite material of silicon carbide coated boron fibers in an aluminum matrix. Process is being used to fabricate full-scale Boron-Silicon Carbide/Aluminum-Titanium honeycomb core panels for flight testing and ground testing.

  4. Joining of beryllium by braze welding technique: preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Banaim, P.; Abramov, E. [Ben-Gurion Univ. of the Negev, Beersheba (Israel); Zalkind, S.; Eden, S.

    1998-01-01

    Within the framework of some applications, there is a need to join beryllium parts to each other. Gas Tungsten Arc Braze Welds were made in beryllium using 0.3 mm commercially Aluminum (1100) shim preplaced at the joint. The welds exhibited a tendency to form microcracks in the Fusion Zone and Heat Affected Zone. All the microcracks were backfilled with Aluminum. (author)

  5. Design, fabrication, and performance of brazed, graphite electrode, multistage depressed collectors with 500-W, continuous wave, 4.8- to 9.6-GHz traveling-wave tubes

    Science.gov (United States)

    Ramins, Peter; Ebihara, Ben

    1989-01-01

    A small, isotropic graphite electrode, multistage depressed collector (MDC) was designed, fabricated, and evaluated in conjunction with a 500-W, continuous wave (CW), 4.8- to 9.6-GHz traveling-wave tube (TWT). The carbon electrode surfaces were used to improve the TWT overall efficiency by minimizing the secondary electron emission losses in the MDC. The design and fabrication of the brazed graphite MDC assembly are described. The brazing technique, which used copper braze filler metal, is compatible with both vacuum and the more commonly available hydrogen atmosphere brazing furnaces. The TWT and graphite electrode MCC bakeout, processing, and outgassing characteristics were evaluated and found to be comparable to TWT's equipped with copper electrode MDC's. The TWT and MDC performance was optimized for broadband CW operation at saturation. The average radiofrequency (RF), overall, and MDC efficiencies were 14.9, 46.4, and 83.6 percent, respectively, across the octave operating band. A 1500-hr CW test, conducted without the use of an appendage ion pump, showed no gas buildup and excellent stability of the electrode surfaces.

  6. Refractory duodenal ulcer

    Directory of Open Access Journals (Sweden)

    Al Freihi Hussein

    1995-01-01

    Full Text Available Refractory or intractable ulcer is defined as an ulcer that fails to heal completely after eight to twelve weeks, despite appropriate treatment with a modern antiulcer therapy in a compliant patient. Refractory ulcer should be suspected in individuals diagnosed to have peptic ulcer if their symptoms persist longer than usual: occurrence of complications or simply their ulcers fail to heal, since up to 25% of such patients remain asymptomatic. Conditions associated with refractory ulcer include noncompliance, continuous consumption of nonsteroidal anti-inflam-matory drugs, acid hypersecretion, smoking. male gender and other factors with questionable role like advanced age, large ulcer size, prolonged duration of symptoms and the presence of complication like bleeding. Nonpeptic ulcers like tuberculosis, malignancy, Crohn′s disease and primary intestinal lymphoma should always be considered in the differential diagnosis. Colonization with H. pylori which is well-known as a cause of frequent recurrences, has not been linked with refractoriness. Patients with refractory ulcers must undergo thorough re-evaluation including repeated endoscopies, obtaining biopsies for microbiology and histology and determination of serum-gastrin level. Once diseases with identifiable etiologies have been ruled out, aggressive medical management with single or multiple antiulcer drugs should be instituted. Such treatments will virtually heal all refractory ulcers. Surgery should be reserved for patients whose ulcers fail to respond to optimal medical therapy or those who develop com-plications necessitating surgical intervention.

  7. Development of Ir-base refractory superalloys

    International Nuclear Information System (INIS)

    In the present study the authors propose a new class of superalloys: refractory superalloys. This new concept is defined as alloys with γ-fcc and γ'-L12 phases coherent structures similar to Ni-base superalloys, and yet with considerably higher melting points. Ir, having a melting point of 2,443 C, is selected as the base metal for the refractory superalloys since Ir has γ-fcc structure and can be equilibrated with γ'-L12 structure according to binary phase diagrams, e.g., in Ir-Nb, Ir-Ti, Ir-Ta, Ir-Hf, Ir-Zr and Ir-V systems. Hence the authors designed Ir-base refractory superalloys and tested their mechanical properties and oxidation resistance at up to 1,800 C. The Ir-Nb and Ir-Ti alloys are reported in this paper

  8. The experiment progress of bracket brazing to SSMIC for the ITER ELM prototype coil

    International Nuclear Information System (INIS)

    Highlights: • In this study, the experimental research of brackets brazing to stainless steel jacketed, Mineral Insulated Conductor (SSMIC) of the first Edge Localized Modes (ELMs) prototype coil for ITER has been made. • The technology for controlling the fluidity of silver-based brazing alloy is developed to meet the bracket brazing. • Brazing experiments to find the reason for cracks are carried out and the improved brazing technologies to restrain the cracks in the Inconel 625 jacket with silver-based alloy are developed. - Abstract: The first Edge Localized Modes (ELMs) prototype coil for International Thermonuclear Experimental Reactor (ITER) has been manufactured in the Institute of Plasma Physics, CAS (ASIPP) at 2014. The all 19 brackets need to braze to the stainless steel jacketed, Mineral Insulated Conductor (SSMIC) for transporting the nuclear heating in the brackets to the water-cooled SSMIC. Silver-based alloy is the only candidate brazing filler for the bracket brazing due to the limitation from melting point temperature and strength. In this paper, firstly, the experimental study for controlling the fluidity of silver-based brazing alloy is developed. And then, the brazing experiment of prototype bracket is introduced to develop the brazing process and some cracks in the Inconel 625 jackets surface appeared unexpectedly. The microstructures and tensile performance study of the cracked Inconel 625 jacket were made to explore the reason for cracks and the improved brazing technologies to suppress the cracks are developed. Finally, the bracket brazing experiment for the first ELM prototype coil is carried out, In spite of this, some cracks also appear in the Inconel 625 jackets

  9. Ion-irradiation hardening of brazed joints of tungsten and oxide dispersion strengthened (ODS) ferritic steel

    International Nuclear Information System (INIS)

    Irradiation hardening and microstructural change of the brazed-joint of W and oxide dispersion strengthened ferritic steel (ODS-FS) was investigated by nano-indentation hardness test and transmission electron microscopy after ion irradiation with 6.4 MeV Fe3+ ions at 500°C up to 10 dpa. Dual-beam irradiation of Fe3+ ions and energy-degraded 1 MeV He+ ion was also carried out. A considerable irradiation hardening occurred in the W base metal where dislocation loops and nano-scaled voids or He-bubbles were observed. Dual-beam irradiation enhanced the hardening. No significant hardening was observed in ODS-FS. The hardness of insert material was reduced after irradiation, which is due to the recovery of dislocations generated during joining process. (author)

  10. Effect of Heat Treatment on High Temperature Stress Rupture Strength of Brazing Seam for Nickel-base Superalloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to enhance the high-temperature stress rupture strength of brazing seam by heat treatment, it was diffusion treated, then solution heat treated, and finally aging treated. The microstructure of brazing seam especially morphology of phase and boride was observed and the strength of brazing seam was measured in this process. The results show that heat treatment can enhance high-temperature stress rupture strength by improving the microstructure of brazing seam. The strength of brazing seam after solution heat treatment decreases in comparison with that only after diffusion treatment while aging treatment after solution heat treatment increases the strength of brazing seam.

  11. Refractory gastroesophageal reflux disease

    Directory of Open Access Journals (Sweden)

    Joaquim Prado P. Moraes-Filho

    2012-12-01

    Full Text Available CONTEXT: Gastroesophageal reflux disease (GERD is a condition which develops when the reflux of stomach contents causes troublesome symptoms and/or complications. Its pathophysiology, diagnosis and treatment have frequently been analyzed but it is interesting to review some aspects of the GERD refractory patients to the proton pump inhibitors treatment. The treatment encompasses behavioral measures and pharmacological therapy. The majority of the patients respond well to proton pump inhibitors treatment but 20%-42% of them may not do so well. Patients who are unresponsible to 4-8 weeks' treatment with proton pump inhibitors (omeprazole, pantoprazole, rabeprazole, lansoprazole, esomeprazole, pantoprazole-Mg might have so-called refractory GERD. RESULTS: In some cases the patients are not real refractory because either they do not have GERD or the disease was not correctly treated, but the term refractory is still employed. Although debatable, the Brazilian GERD Consensus based upon evidences recommends as first step in the diagnosis, the upper digestive endoscopy to exclude the diagnosis of peptic ulcer and cancer and in some cases identify the presence of esophageal mucosa erosions. CONCLUSIONS: The main causes of the so-called refractory GERD are: (1 functional heartburn; (2 low levels of adherence to proton pump inhibitors treatment; (3 inadequate proton pump inhibitors dosage; (4 wrong diagnosis; (5 co-morbidities and pill-induced esophagitis; (6 genotypic differences; (7 nonacid gastroesophageal reflux; (8 autoimmune skin diseases; (9 eosinophilic esophagitis.

  12. RHI Refractories Opens Dalian Plant

    Institute of Scientific and Technical Information of China (English)

    Stefan Pirker

    2004-01-01

    @@ End of November the opening ceremony of the RHI Refractories Dalian plant took place in the presence of 250 guests from China and Europe. RHI Refractories welcomed highly official guests from the Dalian City and the Dalian Development Area, the Supervisory Board of RHI, the company's biggest shareholder, the Board of Management, representatives of customers in China as well as Professors of China's refractory academic field. The ceremony' s highlight was the speech of Professor Zhong Xiangchong from Zhengzhou University, member of the China Academy of Science, who pointed out RHI Refractories' long and successful history of refractory innovations during the last decades and the future possibilities of collaboration with RHI Refractories.

  13. Refractory Materials for Flame Deflector Protection System Corrosion Control: Refractory Ceramics Literature Survey

    Science.gov (United States)

    Calle, Luz Marina; Hintze, Paul E.; Parlier, Christopher R.; Curran, Jerome P.; Kolody, Mark; Perusich, Stephen; Whitten, Mary C.; Trejo, David; Zidek, Jason; Sampson, Jeffrey W.; Coffman, Brekke E.

    2009-01-01

    Ceramics can be defmed as a material consisting of hard brittle properties produced from inorganic and nonmetallic minerals made by firing at high temperatures. These materials are compounds between metallic and nonmetallic elements and are either totally ionic, or predominately ionic but having some covalent character. This definition allows for a large range of materials, not all applicable to refractory applications. As this report is focused on potential ceramic materials for high temperature, aggressive exposure applications, the ceramics reviewed as part of this report will focus on refractory ceramics specifically designed and used for these applications. Ceramic materials consist of a wide variety of products. Callister (2000) 1 characterized ceramic materials into six classifications: glasses, clay products, refractories, cements, abrasives, and advanced ceramics. Figure 1 shows this classification system. This review will focus mainly on refractory ceramics and cements as in general, the other classifications are neither applicable nor economical for use in large structures such as the flame trench. Although much work has been done in advanced ceramics over the past decade or so, these materials are likely cost prohibitive and would have to be fabricated off-site, transported to the NASA facilities, and installed, which make these even less feasible. Although the authors reviewed the literature on advanced ceramic refractories 2 center dot 3 center dot 4 center dot 5 center dot 6 center dot 7 center dot 8 center dot 9 center dot 10 center dot 11 center dot 12 after the review it was concluded that these materials should not be ' the focus of this report. A review is in progress on materials and systems for prefabricated refractory ceramic panels, but this review is focusing more on typical refractory materials for prefabricated systems, which could make the system more economically feasible. Refractory ceramics are used for a wide variety of applications

  14. An unconventional set-up for fluxless brazing of aluminium

    CERN Document Server

    Loos, Robert

    1999-01-01

    In order to successfully braze aluminium alloy assemblies without the use of oxide-removing fluxes, an evironment with very low contaminant level is mandatory. This is mostly achieved by using a vacuum furnace. Brazing under inert gas of sufficient purity is also possible. The method reported upon here makes use of a stainless steel bag which can enter a traditional air furnace. The bag is evacuated, giving a well distributed mechanical pressure on the parts to join. The intrinsic handicap of poor vacuum is compensated by regular inert gas flushing, even at high temperatures. The set-up works rather well, and the idea is believed to yield a valuable strategic and economic option, for the realization of special equipment as well as for prototyping work. We intend to use the principle for the CMS Preshower cooling screens.

  15. Thermovision researches of temperature fields distribution in GMA brazed joints of solar collectors

    Directory of Open Access Journals (Sweden)

    A. Klimpel

    2008-05-01

    Full Text Available Purpose: of this study was to investigate of temperature fields distribution during GMA brazing of solar collectors.Design/methodology/approach: IR-pictures were recorded with 50 Hz frequency. After recording, thermovision pictures were analyzed in Irbis software module. This software permit to matching recording parameters, identification of temperature values in arbitrary picture points, assign temperature profiles.Findings: distribution of temperature fields in the GMA brazed joints in the function of GMA brazing parameters and brazing techniques was established.Research limitations/implications: basic information about distribution of temperature fields in the GMA brazed joints is the background of the researches of GMA brazing parameters providing highest quality joints.Practical implications: results of this paper are the data of the temperature fields distribution during GMA brazing of solar collectors joints recorded by IR-camera. This data are important to set an optimal brazing parameters.Originality/value: the researches were provided using newest filler material for GMA brazing of solar collectors parts using IR recording equipment.

  16. Roasting of refractory gold and silver concentrate

    International Nuclear Information System (INIS)

    In processing of precious metal ores with high pyrite content, refractory concentrates are obtained, which are difficult to process. A refractory gold and silver concentrate was leached with sodium cyanide. Results show low extraction percentages, being 34 % of gold and 40 % of silver. A roasting method to oxidize the concentrate was used, making it more susceptible to cyanidation, hence a more efficient way to extract precious metals. The variables include roasting temperature and roasting and cyanidation time. In addition, the hot calcine was added to the leaching solution at room temperature to analyze the effect on particle size and recovery. The best results, although not entirely satisfactory (50 % of gold and 61 % of silver) were obtained by roasting the concentrate for 4 h at 600 degree centigrade, followed by cyanidation for 20 h. The lime consumption to raise the pH to about 11.3 was increased markedly to 25 kg/m3. (Author) 11 refs.

  17. Refractory Minerals in Henan Province

    Institute of Scientific and Technical Information of China (English)

    JIN Qinguo; LI Jing; LIU Jiehua; LIU Yanjun

    2004-01-01

    Henan province is very rich in refractory minerals of many varieties including silica, dolomite, graphite,pearlite, sepiolite, olivine, and sillimanite group minerals, besides the abundant reserves of fireclay and bauxite,which lay a good foundation for the development of the refractories industry of the province. The paper introduces the reserves, distribution and character of the refractory minerals in Henan province.

  18. Dynamic Testing of Gasifier Refractory

    Energy Technology Data Exchange (ETDEWEB)

    Michael D. Mann; Wayne S. Seames; Devdutt Shukla; Xi Hong; John P. Hurley

    2005-12-01

    The University of North Dakota (UND) Chemical Engineering Department in conjunction with the UND Energy & Environmental Research Center (EERC) have initiated a program to examine the combined chemical (reaction and phase change) and physical (erosion) effects experienced by refractory materials under slagging coal gasification conditions. The goal of this work is to devise a mechanism of refractory loss under these conditions. The controlled-atmospheric dynamic corrodent application furnace (CADCAF) was utilized to simulate refractory/slag interactions under dynamic conditions that more realistically simulate the environment in a slagging coal gasifier than any of the static tests used previously by refractory manufacturers and researchers. High-alumina and high-chromia refractory bricks were tested using slags obtained from two solid fuel gasifiers. Testing was performed at 1475 C in a reducing atmosphere (2% H{sub 2} in N{sub 2}) The CADCAF tests show that high-chrome refractories have greater corrosion resistance than high-aluminum refractories; coal slag readily diffuses into the refractory through its grain boundaries; the refractory grains are more stable than the matrix in the tests, and the grains are the first line of defense against corrosion; calcium and alkali in the slag are more corrosive than iron; and silicon and calcium penetrate the deepest into the refractory. The results obtained from this study are preliminary and should be combined with result from other research programs. In particular, the refractory corrosion results from this study should be compared with refractories removed from commercial gasifiers.

  19. Refractory chronic migraine

    DEFF Research Database (Denmark)

    Martelletti, Paolo; Katsarava, Zaza; Lampl, Christian;

    2014-01-01

    The debate on the clinical definition of refractory Chronic Migraine (rCM) is still far to be concluded. The importance to create a clinical framing of these rCM patients resides in the complete disability they show, in the high risk of serious adverse events from acute and preventative drugs and...

  20. Compatibility of refractory materials for nuclear reactor poison control systems

    Science.gov (United States)

    Sinclair, J. H.

    1974-01-01

    Metal-clad poison rods have been considered for the control system of an advanced space power reactor concept studied at the NASA Lewis Research Center. Such control rods may be required to operate at temperatures of about 140O C. Selected poison materials (including boron carbide and the diborides of zirconium, hafnium, and tantalum) were subjected to 1000-hour screening tests in contact with candidate refractory metal cladding materials (including tungsten and alloys of tantalum, niobium, and molybdenum) to assess the compatibility of these materials combinations at the temperatures of interest. Zirconium and hafnium diborides were compatible with refractory metals at 1400 C, but boron carbide and tantalum diboride reacted with the refractory metals at this temperature. Zirconium diboride also showed promise as a reaction barrier between boron carbide and tungsten.

  1. A study on brazing of Glidcop® to OFE Cu for application in Photon Absorbers of Indus-2

    International Nuclear Information System (INIS)

    The paper describes an experimental study aimed at standardizing brazing procedure for joining Glidcop to OFE Cu for its application in upgraded photon absorbers of 2.5 GeV synchrotron radiation source, Indus-2. Two different brazing routes, involving brazing with silver base (BVAg-8) and gold base (50Au/50Cu) alloys, were studied to join Glidcop to OFE Cu. Brazing with both alloys yielded helium leak tight and bakeable joints with acceptable shear strengths.

  2. Joining ceramics to metals using metallic foam

    OpenAIRE

    Shirzadi, A. A.; Zhu, Y.; Bhadeshia, H. K. D. H.

    2008-01-01

    A general method for brazing ceramics to metals using a compliant metallic foam as a buffer layer has been developed. Using stainless steel foams, bonds between alumina and 316 stainless steel with shear strengths up to 33 MPa have been achieved. The resultant ductility enhances the resistance of the joint to thermal cycling; AlN-Inconel 600 bonds exhibited good thermal shock resistance. Alumina - stainless steel bonds withstood more that 60 thermal cycles between 200 and 800°C in air.

  3. Research on Treatment of Diamond Surface by Film Deposition and Induction Brazing%金刚石表面的膜层沉积处理及其感应钎焊的研究

    Institute of Scientific and Technical Information of China (English)

    马伯江; 蔡啸; 于庆先

    2012-01-01

    Diamond grits were deposited by hot filament chemical vapor deposition (HFCVD) and they were used to fabricate the brazed diamond tools by induction brazing. The gas ratio (H2/CH4) used was 100 : 1.5(standard cubic--centimetres per minute), the total gas pressure was maintained at about 2.0 kPa, and the substrate temperature was heated to 700℃ for 45 minutes during HFCVD. As a result, amorphous carbon film is deposited on the diamond surface. The diamond edges exposed out of the filler alloy keeps good sharpness after induction brazing of HFCVD deposited diamond. Chro- mium- carbides with uniform porosity and irregular shapes were formed on the diamond grits im mersed into the brazing filler alloy. The liquid brazing filler metal filled in porosity can enhance the bonding strength between the brazing filler metal and the diamond grits. The heavy--load grinding tests of the brazed diamond wheels fabricated by three kinds of diamond grits show that there is a low percentage of pullout from matrix and whole grain fracture for the deposited diamond grits brazed by induction heating.%将热丝化学气相沉积(HFCVD)处理的金刚石作为磨料感应钎焊制作金刚石工具。HFCVD处理试验中,混合气为H2和CH4(体积流量比为100∶1.5),炉内压力为2.0kPa,700℃下处理45min后,在金刚石表面沉积了一层非晶碳膜。感应钎焊HFCVD处理的金刚石显示,出露部分的金刚石棱边能保持良好的锋利性;浸没在钎料层下面的金刚石表面形成了有均匀孔隙且形状不规则的铬碳化合物,液态钎料充填这些化合物孔隙之间,能够增强钎料对金刚石的把持强度。3种金刚石磨料感应钎焊制作的金刚石磨盘的高效重负荷石材磨削试验显示,HFCVD处理的金刚石的整体破碎率和脱落率最低。

  4. Interfacial microstructure and performance of brazed diamond grits with Ni-Cr-P alloy

    International Nuclear Information System (INIS)

    The reaction mechanism of the interface among diamond, commercial Ni-Cr-P alloy and steel substrate has been studied by optical microscopy, scanning electron microscope, X-ray diffraction and Raman spectroscopy. The reaction layers formed among diamond, brazing alloy and steel substrate produced good wettability of diamond grits for achieving better quality tools. The reaction layer between diamond and brazing alloy comprised a reaction layer of brazing alloy and a reaction layer of diamond. Cr7C3 and Cr3C2 formed in the reaction layer of brazing alloy was the main reason for improving the bonding strength of Ni-Cr alloy to the diamond grits. A reaction layer of diamond may be a graphitization layer formed on the surface of diamond under high temperature brazing. The reaction layer of brazing alloy and steel substrate was the co-diffusion of Ni, Cr and Fe between the brazing alloy and the steel substrate. The life and sharpness of brazed diamond boring drill bits fabricated in this study were superior to the electroplated one in the market owing to its high protrusion and bonding strength.

  5. Critical Issues for Producing UHTC-Brazed Joints: Wetting and Reactivity

    Science.gov (United States)

    Passerone, A.; Muolo, M. L.; Valenza, F.

    2016-03-01

    A brief survey is presented of the most important interaction phenomena occurring at the solid-liquid interfaces in metal-ceramic systems at high temperatures, with special attention to the most recent developments concerning wetting and joining transition metals diborides. These phenomena are described and discussed from both the experimental and theoretical points of view in relation to joining ceramic and metal-ceramic systems by means of processes in the presence of a liquid phase (brazing, TLPB etc.). It is shown that wetting and the formation of interfacial dissolution regions are the results of the competition between different phenomena: dissolution of the ceramic in the liquid phase, reaction and formation of new phases at the solid-liquid interface, and drop spreading along the substrate surface. We emphasize the role of phase diagrams to support both the design of the experiments and the choice of active alloying elements, and to interpret the evolution of the system in relation to temperature and composition. In this respect, the sessile-drop technique has been shown to be helpful in assessing critical points of newly calculated phase diagrams. These studies are essential for the design of joining processes, for the creation of composite materials, and are of a particular relevance when applied to UHTC materials.

  6. Experimental study of W-Eurofer laser brazing for divertor application

    Energy Technology Data Exchange (ETDEWEB)

    Munez, C.J., E-mail: claudio.munez@urjc.es [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Garrido, M.A. [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Rams, J.; Urena, A. [Dept. de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain)

    2011-11-15

    Highlights: > Laser brazing system as a suitable technique to joint W and Eurofer alloys. > High residual stresses at the bonding were produced. > Laser brazing of powder metallurgy W alloys added porosity in the solidified pool. > The CSM methodology as a suitable technique to discriminate zones of welding joints. - Abstract: This work can be considered as a preliminary evaluation of the potential of laser brazing for joining tungsten based alloys to reduced activation ferritic-martensitic steels (Eurofer). Brazing of tungsten and EUROFER alloys using a 55Ni-45Ti alloy as a brazer and a high power diode laser (HPDL) as a power source has been investigated. The brazed joints showed solidified pools with good superficial aspect and a high degree of wettability with the both parent sheets, presumably because of the active effect of titanium. Metallurgical brazeability was investigated and nanoindentation measurements were done to evaluate local hardening and stiffness effects associated to dilution phenomena.

  7. "A High Speed Laser Profiling Device for Refractory Lininig Thickness Measurements In a Gasifier with Cross-Cut to the Metals, Forest Products, Chemical and Power Generation Industries"

    Energy Technology Data Exchange (ETDEWEB)

    Michel Bonin; Tom Harvill; Jared Hoog; Don Holve; Alan Alsing; Bob Clark; Steve Hrivnak

    2007-11-01

    Process Metrix began this project with the intent of modifying an existing ranging system and combining the same with a specially designed optical scanner to yield three dimensional range images that could be used to determine the refractory lining thickness in a gasifier. The goal was to make these measurements during short outages while the gasifier was at or near operating temperature. Our initial estimates of the photon counts needed for the modulation-based range finder were optimistic, and we were forced to undertake a redesign of the range finder portion of the project. This ultimately created significant and unanticipated time delays that were exacerbated when Acuity Technologies, the subcontractor responsible for delivering the redesigned range finder, failed to deliver electrical components capable of meeting the specific range error requirements needed for accurate lining thickness measurement. An extensive search for an alternate, off-the-shelf solution was unsuccessful, and Process Metrix was forced to undertake the electronics development internally without project funds. The positive outcome of this effort is a documented set of range finder electronics that have exceptional accuracy, simplicity, temperature stability and detection limit; in sum a package perfectly suited to the measurement requirements and within our control. It is unfortunate yet understandable, given the time delays involved in reaching this milestone, that the Department of Energy decided not to continue the project to completion. The integration of this electronics set into the optomechanical hardware also developed within the scope of the project remains as follow-on project that Process Metrix will finish within the calendar year 2008. Testing in the gasifier is, at this point, not certain pending the award of additional funding needed for field trials. Eastman, our industrial partner in this project, remains interested in evaluating a finished system, and working together we

  8. A preliminary study of cladding steel with NiTi by microwave-assisted brazing

    International Nuclear Information System (INIS)

    Nickel titanium (NiTi) plate of 1.2 mm thickness was successfully clad on AISI 316L stainless steel substrate by a microwave-assisted brazing process. Brazing was conducted in a multimode microwave oven in air using a copper-based brazing material in tape form. The brazing material was melted in a few minutes by microwave-induced plasma initiated by conducting wires surrounding the brazing assembly. Metallographic study by scanning-electron microscopy (SEM) and compositional analysis by energy-dispersive spectroscopy (EDS) of the brazed joint revealed metallurgical bonding formed via inter-diffusion between the brazing filler and the adjacent materials. A shear bonding strength in the range of 100-150 MPa was recorded in shear tests of the brazed joint. SEM and X-ray diffractometry (XRD) analysis for the surface of as-received NiTi plate and NiTi cladding showed similar microstructure and phase composition. Nanoindentation tests also indicated that the superelastic properties of NiTi were essentially retained. The cavitation erosion resistance of the NiTi cladding was essentially the same as that of as-received NiTi plate, and higher than that obtained in laser or TIG (tungsten-inert gas) surfacing. The high resistance could be attributed to avoidance of dilution and defect formation in the NiTi clad since the cladding did not undergo melting and solidification in the brazing process. Electrochemical tests also recorded similar corrosion resistance in both as-received NiTi and NiTi cladding. Thus, the present study indicates that microwave-assisted brazing is a simple, economical, and feasible process for cladding NiTi on 316L stainless steel for enhancing cavitation erosion resistance

  9. A preliminary study of cladding steel with NiTi by microwave-assisted brazing

    Energy Technology Data Exchange (ETDEWEB)

    Chiu, K.Y. [Department of Applied Physics, Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China); Cheng, F.T. [Department of Applied Physics, Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China)]. E-mail: apaftche@polyu.edu.hk; Man, H.C. [Department of Industrial and Systems Engineering, Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China)

    2005-10-25

    Nickel titanium (NiTi) plate of 1.2 mm thickness was successfully clad on AISI 316L stainless steel substrate by a microwave-assisted brazing process. Brazing was conducted in a multimode microwave oven in air using a copper-based brazing material in tape form. The brazing material was melted in a few minutes by microwave-induced plasma initiated by conducting wires surrounding the brazing assembly. Metallographic study by scanning-electron microscopy (SEM) and compositional analysis by energy-dispersive spectroscopy (EDS) of the brazed joint revealed metallurgical bonding formed via inter-diffusion between the brazing filler and the adjacent materials. A shear bonding strength in the range of 100-150 MPa was recorded in shear tests of the brazed joint. SEM and X-ray diffractometry (XRD) analysis for the surface of as-received NiTi plate and NiTi cladding showed similar microstructure and phase composition. Nanoindentation tests also indicated that the superelastic properties of NiTi were essentially retained. The cavitation erosion resistance of the NiTi cladding was essentially the same as that of as-received NiTi plate, and higher than that obtained in laser or TIG (tungsten-inert gas) surfacing. The high resistance could be attributed to avoidance of dilution and defect formation in the NiTi clad since the cladding did not undergo melting and solidification in the brazing process. Electrochemical tests also recorded similar corrosion resistance in both as-received NiTi and NiTi cladding. Thus, the present study indicates that microwave-assisted brazing is a simple, economical, and feasible process for cladding NiTi on 316L stainless steel for enhancing cavitation erosion resistance.

  10. Refractory alloy component fabrication

    International Nuclear Information System (INIS)

    Purpose of this report is to describe joining procedures, primarily welding techniques, which were developed to construct reliable refractory alloy components and systems for advanced space power systems. Two systems, the Nb-1Zr Brayton Cycle Heat Receiver and the T-111 Alloy Potassium Boiler Development Program, are used to illustrate typical systems and components. Particular emphasis is given to specific problems which were eliminated during the development efforts. Finally, some thoughts on application of more recent joining technology are presented. 78 figures

  11. Refractory status epilepticus

    Directory of Open Access Journals (Sweden)

    Sanjay P Singh

    2014-01-01

    Full Text Available Refractory status epilepticus is a potentially life-threatening medical emergency. It requires early diagnosis and treatment. There is a lack of consensus upon its semantic definition of whether it is status epilepticus that continues despite treatment with benzodiazepine and one antiepileptic medication (AED, i.e., Lorazepam + phenytoin. Others regard refractory status epilepticus as failure of benzodiazepine and 2 antiepileptic medications, i.e., Lorazepam + phenytoin + phenobarb. Up to 30% patients in SE fail to respond to two antiepileptic drugs (AEDs and 15% continue to have seizure activity despite use of three drugs. Mechanisms that have made the treatment even more challenging are GABA-R that is internalized during status epilepticus and upregulation of multidrug transporter proteins. All patients of refractory status epilepticus require continuous EEG monitoring. There are three main agents used in the treatment of RSE. These include pentobarbital or thiopental, midazolam and propofol. RSE was shown to result in mortality in 35% cases, 39.13% of patients were left with severe neurological deficits, while another 13% had mild neurological deficits.

  12. Monitoring of Refractory wall recession using radar technique

    Energy Technology Data Exchange (ETDEWEB)

    University of missouri

    2003-12-30

    Furnaces are the most crucial components in the glass and metallurgical industry. Like any other components in an industry, furnaces require periodic maintenance and repair. Today, furnaces are being operated at higher temperatures and for longer periods of time thus increasing the rate of wear and tear on the furnace refractory lining. As a result of the competitive market facing these industries, longer furnace lifetime with shorter maintenance downtime are increasingly required. Higher fuel consumption, low production and safety are issues that accompany delayed maintenance. Consequently, there is a need to know the state of a refractory wall to prevent premature or unnecessary maintenance shutdowns. For many years the observation skills of an experienced operator has been the primary source of evaluating the wear associated with a refractory wall. The rate of regression of a refractory lining depends on the type of the refractory lining, the materials Monitoring of Refractory Wall Recession Using Frequency-Modulated Continuous-Wave (FM-CW) Radar Techniques: A Proof-of-Concept Study, Final Report, Submitted to the Department of Energy (DOE), September 2003. being melted, seepage, mechanical stresses, and temperature. Moreover, the regression of a refractory lining is also not uniform throughout a furnace and it is more prominent at the metal line along the sidewalls as this region is exposed to hot gaseous byproducts and flowing molten material. Hence, more accurate measurement techniques are required to determine the local residual thickness of a refractory lining so as to utilize the refractory lining to the maximum extent possible. The use of isotope radiators, thermocouples and endoscopes has also been investigated for monitoring regression. These techniques are capable of providing scanned thermal images showing the profile of the refractory wall. However, these techniques can only provide relative profile information and cannot provide absolute thickness

  13. Plasma induced material defects and threshold values for thermal loads in high temperature resistant alloys and in refractory metals for first wall application in fusion reactors

    International Nuclear Information System (INIS)

    Materials for the application in the first wall of fusion reactors of the tokamak type are subjected to pulsed heat fluxes which range from some 0.5 MW m-2 to 10 MW m-2 during normal plasma operation, and which can exceed 1000 MW m-2 during total plasma disruptions. The structural defects and material fatigue caused by this types of plasma wall interaction are investigated and the results are plotted in threshold loading curves. Additionally, the results are, as far as possible, compared with quantitative, theoretical calculations. These procedures allow a semiquantitative evaluation of the applicability of the mentioned metals in the first wall of fusion reactors. (orig.)

  14. Fatigue properties of laser-brazed joints of Dual Phase and TRansformation Induced Plasticity steel with a copper-aluminium consumable

    International Nuclear Information System (INIS)

    High strength steels combine good formability with excellent mechanical properties and have developed continuously in recent years. Joining these materials is however increasingly difficult as fusion joining processes destroy the carefully constructed microstructure. To counteract this problem, joining processes which require less heat input have been investigated. Laser brazing is a relatively new technique and a potential candidate which has found application in the automotive industry. In this paper the fatigue lifetime properties of laser-brazed Dual Phase (DP600) and TRansformation Induced Plasticity (TRIP700) steel joints made with a copper-aluminium consumable are reported. Joints created with DP600 steel showed fracture through the steel due to a brass present in the stress concentration region at the edge of the reinforcement. TRIP700 steels show similar results if the applied maximum stress is in excess of 280 MPa. However, at maximum stresses of 230 MPa, failure occurred across the interface between the braze metal and the steel. A basic fatigue crack path model is presented for the two competing failure mechanisms.

  15. Corrosion and oxidation properties of the refractory (Ni8Nb5)99.8Sb0.2 bulk metallic glass

    International Nuclear Information System (INIS)

    Bulk metallic glass (BMG) with high corrosion resistance and high oxidation resistance was synthesized in the Ni-Nb-Sb system with the diameter of 3mm. The glass transition temperature (Tg), the reduced glass transition temperature (Trg=Tg/Tl) and supercooled liquid span (ΔTx) are 873K, 0.59 and 54K, respectively. These thermal data indicate that this kind of Ni-based glass can maintain its stable amorphous state and resist crystallization in a rather wide temperature region. Electrochemical measurements indicate that it shows high corrosion resistance in aggressive hydrochloric acid solution with 1N and 6N concentration, respectively, at room temperature. Surface forms stable passive film and presents low current density. The oxidation kinetics follows a parabolic rate law at 853K. The x-ray diffraction pattern showed that the oxide layer is composed of Nb2O5, Ni3Nb and metallic Ni. The oxide surface morphologies showed that a layer of compact oxide film formed, which shows no obvious grain boundary.

  16. Interfacial metallurgy study of brazed joints between tungsten and fusion related materials for divertor design

    International Nuclear Information System (INIS)

    Highlights: • We created brazed joints between tungsten and EUROFER 97, Cu and SS316L with Au80Cu19Fe1 filler. • No elemental transitions were detected between the W and the AuCuFe filler in either direction. • Transition regions between filler to EUROFER97/316L showed similar elastic modulus and hardness to the filler. • Smooth elemental and mechanical properties transition were detected between the filler and Cu. - Abstract: In the developing DEMO divertor, the design of joints between tungsten to other fusion related materials is a significant challenge as a result of the dissimilar physical metallurgy of the materials to be joined. This paper focuses on the design and fabrication of dissimilar brazed joints between tungsten and fusion relevant materials such as EUROFER 97, oxygen-free high thermal conductivity (OFHC) Cu and SS316L using a gold based brazing foil. The main objectives are to develop acceptable brazing procedures for dissimilar joining of tungsten to other fusion compliant materials and to advance the metallurgical understanding within the interfacial region of the brazed joint. Four different butt-type brazed joints were created and characterised, each of which were joined with the aid of a thin brazing foil (Au80Cu19Fe1, in wt.%). Microstructural characterisation and elemental mapping in the transition region of the joint was undertaken and, thereafter, the results were analysed as was the interfacial diffusion characteristics of each material combination produced. Nano-indentation tests are performed at the joint regions and correlated with element composition information in order to understand the effects of diffused elements on mechanical properties. The experimental procedures of specimen fabrication and material characterisation methods are presented. The results of elemental transitions after brazing are reported. Elastic modulus and nano-hardness of each brazed joints are reported

  17. Orind Refractories Limited

    Institute of Scientific and Technical Information of China (English)

    Mr R. Mishra; Group Manging Director

    2005-01-01

    @@ "Sight can be acquired, Vision cannot". Orind Refractories Limited (ORIND), China was formed with this rare vision. At a time when the world was testing the tepid waters of China; Mr. Ravin Jhunjhunwala, Chairman of ORIND and the management of ORIND India had looked over the Great Wall to begin a journey of success. Incorported on 18th August 1994 with an initial investment of USD 5 million, ORL caters to the ever-demanding needs of the steel industry and beyond. Incidentally ORIND was the first wholly owned India company to set up base in China. Pesently, ORIND China has a 616 strong work force including 23 expatriates.

  18. Vacuum Brazing of Beryllium Copper Components for the National Ignition Facility

    International Nuclear Information System (INIS)

    A process for vacuum brazing beryllium copper anode assemblies was required for the Plasma Electrode Pockels Cell System, or PEPC, a component for the National Ignition Facility (NIF). Initial problems with the joint design and wettability of the beryllium copper drove some minor design changes. Brazing was facilitated by plating the joint surface of the beryllium copper rod with silver 0.0006 inch thick. Individual air sampling during processing and swipe tests of the furnace interior after brazing revealed no traceable levels of beryllium

  19. Development of Refractories for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    TIAN Shouxin; JIN Congjin; YAO Jinfu; LI Zeya

    2004-01-01

    The paper introduces refractories for continuous casting, especially, refractories for continuous casting for clean steel in baosteel. Developing direction of refractories for continuous casting has been pointed out to satisfy the new metallurgical operating practice.

  20. Radiochemical studies of the enrichment and determination of trace amounts of metals in refractory matrices using 1-(2-pyridylazo)-2-naphthol

    International Nuclear Information System (INIS)

    A new and simple method for extraction and determination of trace amounts of iron and cadmium in a molybdenum matrix is presented. The method is based on liquid-liquid extraction, followed by liquid-solid separation, using 1-(2-pyridylazo)-2-naphthol as a selective reagent for the metal ions. The extraction efficiency was studied in pure aqueous solutions of cadmium and iron using a tracer technique; the parameters for quantitative extraction were determined. End analysis of iron and cadmium was performed both by X-ray fluorescence and by atomic absorption spectroscopy. Extraction from the molybdenum matrix was carried out in alkaline medium owing to the tendency of molybdenum to form heteropoly acids in acid solutions. The following detection limits were obtained: 4 g Cd resp. 6 g Fe by X-ray fluorescence; 0.1 g Cd/ml resp. 0.2 g Fe/ml by atomic absorption spectroscopy. The work closes with a discussion of the advantages and problems of solid extraction methods. (G.G.)

  1. Refractory Celiac Disease

    Directory of Open Access Journals (Sweden)

    K Khatami

    2014-04-01

    Full Text Available Refractory celiac disease (RCD is when malabsorption symptoms and villous atrophy persist despite strict adherence to a gluten free diet (GFD for more than 12 months and other causes of villous atrophy have been ruled out.  RCD is considered a rare disease and almost exclusively occurs in adults. Persistent diarrhea, abdominal pain, weight loss are the most common symptoms in RCD. Also, anemia, fatigue, malaise, thromboembolic events and coexisting autoimmune disorders are frequent. Diagnosis of RCD is based on other causes of unresponsiveness to the GFD, particularly collagenous sprue, ulcerative jejunitis, and enteropathy-associated T-cell lymphoma. Many disorders such as autoimmune enteropathy, tropical sprue, common variable immunodeficiency, and intolerance to non-gluten dietary proteins may have similar histological findings but not necessarily identical with CD and therefore should be excluded. Repeat intestinal biopsy may help to differentiate causes of non-responsive CD associated with ongoing villous atrophy (e.g., gluten contamination, small-bowel bacterial overgrowth, RCD. There are 2 subtypes of RCD according to absence (type I or presence (type II of an abnormal intraepithelial lymphocyte population. RCD type 1 usually becomes better with a combination of aggressive nutritional support, adherence to GFD, and pharmacologic therapies such as prednisone, budesonide and azathioprine. For RCD type 2, more aggressive therapeutic approach is needed since clinical response to therapies is less certain and may evolve into aggressive enteropathy associated T-cell lymphoma and the prognosis is poor.   Key words: Celiac Disease, Refractory.  

  2. Approaches to refractory epilepsy

    Directory of Open Access Journals (Sweden)

    Jerome Engel

    2014-01-01

    Full Text Available Epilepsy is one of the most common serious neurological conditions, and 30 to 40% of people with epilepsy have seizures that are not controlled by medication. Patients are considered to have refractory epilepsy if disabling seizures continue despite appropriate trials of two antiseizure drugs, either alone or in combination. At this point, patients should be referred to multidisciplinary epilepsy centers that perform specialized diagnostic testing to first determine whether they are, in fact, pharmacoresistant, and then, if so, offer alternative treatments. Apparent pharmacoresistance can result from a variety of situations, including noncompliance, seizures that are not epileptic, misdiagnosis of the seizure type or epilepsy syndrome, inappropriate use of medication, and lifestyle issues. For patients who are pharmacoresistant, surgical treatment offers the best opportunity for complete freedom from seizures. Surgically remediable epilepsy syndromes have been identified, but patients with more complicated epilepsy can also benefit from surgical treatment and require more specialized evaluation, including intracranial EEG monitoring. For patients who are not surgical candidates, or who are unwilling to consider surgery, a variety of other alternative treatments can be considered, including peripheral or central neurostimulation, ketogenic diet, and complementary and alternative approaches. When such alternative treatments are not appropriate or effective, quality of life can still be greatly improved by the psychological and social support services offered by multidisciplinary epilepsy centers. A major obstacle remains the fact that only a small proportion of patients with refractory epilepsy are referred for expert evaluation and treatment.

  3. Nanostructured refractory thin films for solar applications

    Science.gov (United States)

    Ollier, E.; Dunoyer, N.; Dellea, O.; Szambolics, H.

    2014-08-01

    Selective solar absorbers are key elements of all solar thermal systems. Solar thermal panels and Concentrated Solar Power (CSP) systems aim respectively at producing heat and electricity. In both cases, a surface receives the solar radiation and is designed to have the highest optical absorption (lowest optical reflectivity) of the solar radiation in the visible wavelength range where the solar intensity is the highest. It also has a low emissivity in the infrared (IR) range in order to avoid radiative thermal losses. Current solutions in the state of the art usually consist in deposited interferential thin films or in cermets [1]. Structured surfaces have been proposed and have been simulated because they are supposed to be more efficient when the solar radiation is not normal to the receiving surface and because they could potentially be fabricated with refractory materials able to sustain high operating temperatures. This work presents a new method to fabricate micro/nanostructured surfaces on molybdenum (refractory metal with a melting temperature of 2623°C). This method now allows obtaining a refractory selective surface with an excellent optical selectivity and a very high absorption in the visible range. This high absorption performance was obtained by achieving a double structuration at micro and nano scales thanks to an innovative process flow.

  4. IMPROVED CORROSION RESISTANCE OF ALUMINA REFRACTORIES

    Energy Technology Data Exchange (ETDEWEB)

    John P. Hurley; Patty L. Kleven

    2001-09-30

    The initial objective of this project was to do a literature search to define the problems of refractory selection in the metals and glass industries. The problems fall into three categories: Economic--What do the major problems cost the industries financially? Operational--How do the major problems affect production efficiency and impact the environment? and Scientific--What are the chemical and physical mechanisms that cause the problems to occur? This report presents a summary of these problems. It was used to determine the areas in which the EERC can provide the most assistance through bench-scale and laboratory testing. The final objective of this project was to design and build a bench-scale high-temperature controlled atmosphere dynamic corrosion application furnace (CADCAF). The furnace will be used to evaluate refractory test samples in the presence of flowing corrodents for extended periods, to temperatures of 1600 C under controlled atmospheres. Corrodents will include molten slag, steel, and glass. This test should prove useful for the glass and steel industries when faced with the decision of choosing the best refractory for flowing corrodent conditions.

  5. Brazing techniques for side-coupled electron accelerator structures

    International Nuclear Information System (INIS)

    The collaboration between the Los Alamos National Laboratory and the National Bureau of Standards (NBS), started in 1979, has led to the development of an advanced c-w microtron accelerator design. The four 2380-MHz NBS accelerating structures, containing a total of 184 accelerating cavities, have been fabricated and delivered. New fabrication methods, coupled with refinements of hydrogen-furnace brazing techniques described in this paper, allow efficient production of side-coupled structures. Success with the NBS RTM led to Los Alamos efforts on similar 2450-MHz accelerators for the microtron accelerator operated by the Nuclear Physics Department of the University of Illinois. Two accelerators (each with 17 cavities) have been fabricated; in 1986, a 45-cavity accelerator is being fabricated by private industry with some assistance from Los Alamos. Further private industry experience and refinement of the described fabrication techniques may allow future accelerators of this type to be completely fabricated by private industry

  6. Development of Induction Brazing System for Sealing Instrumentation Feed through Part of Nuclear Fuel Test Rig

    International Nuclear Information System (INIS)

    To test the performance of nuclear fuels, coolant needs to be circulated through the test rig installed in the test loop. Because the pressure and temperature of the coolant is 15.5 MPa and 300 .deg. C respectively, coolant sealing is one of the most important processes in fabricating a nuclear fuel test rig. In particular, 15 instrumentation cables installed in a test rig pass through the pressure boundary, and brazing is generally applied as a sealing method. In this study, an induction brazing system has been developed using a high frequency induction heater including a vacuum chamber. For application in the nuclear field, BNi2 should be used as a paste, and optimal process variables for Ni brazing have been found by several case studies. The performance and soundness of the brazed components has been verified by a tensile test, cross section test, and sealing performance test

  7. An Investigation on Corrosion Behavior of a Multi-layer Modified Aluminum Brazing Sheet

    Directory of Open Access Journals (Sweden)

    Liu Wei

    2016-01-01

    Full Text Available The corrosion behavior of a multi-layer modified aluminum brazing sheet (AA4045/3003Mod./AA7072/AA4045 was investigated. The results shows that, the existence of BDP, which forms at the interface between clad and core layer during brazing, changes the corrosion form of the air side of the material from inter-granular corrosion to local exfoliation corrosion. The addition of anti-corrosion layer makes the corrosion form of the water side from inter-granular corrosion into uniform exfoliation corrosion. Compared to the normal triple-layer brazing sheet at the same thickness, the time to perforation of the modified four-layer brazing sheet is increased by more than 200%.

  8. Nano-Phase Powder Based Exothermic Braze Repair Technology For RCC Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Phase II project will advance innovative, cost effective and reliable nano-phase exothermic RCC joining processes (ExoBrazeTM) in order to be able to reinforce...

  9. Nano-Phase Powder Based Exothermic Braze Repair Technology For RCC Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — MRi is proposing, with its partner, Exotherm Corp (Camden, NJ) to demonstrate the feasibility of using exothermic brazing to join RCC (or C:SiC) composites to...

  10. Interface structure and mechanical property of aluminum cooler vacuum brazing joint

    Institute of Scientific and Technical Information of China (English)

    FENG Tao; LOU Song-nian; WU Lu-hai; LI Ya-jiang

    2006-01-01

    A kind of aluminum cooler was manufactured by means of vacuum brazing technique, and the cooler was examined by hydraulic pressure test. The result indicates that the test pressure of the cooler can reach 15 MPa. The fracture of the brazing joint belongs to the mixture type. There are secondary cracks, dimples, cleavage plane and grain-boundary features on the failure surface.The cracking process of aluminum cooler is as follows. The cracks are initiated on the interface, then expand under sub-critical state.When the stress on the remained zone reaches the maximum notch tensile strength of the brazing joint or the crack length reaches the critical value that the brazing joint fracture toughness property permits, the cooler will break sharply.

  11. Simulation on Thermal Integrity of the Fin/Tube Brazed Joint of Heat Exchangers

    Institute of Scientific and Technical Information of China (English)

    Yiyu QIAN; Feng GAO; Fengjiang WANG; Hui ZHAO

    2003-01-01

    In the applications of heat exchangers, the fin efficiency of heat transfer is the key issue. Thermal distribution withinthe brazed joints in heat exchanger under loading conditions is investigated in this paper. Simulated results showedthat the therma

  12. Ultrasonic testing technology development for pressure retaining Ti alloy-stainless steel dissimilar metal joint of SMART steam generator

    International Nuclear Information System (INIS)

    The steam generator for the Integral reactor SMART has module feed water (FW) pipe and module steam pipe which consist of Ti-alloy and STS321 called dissimilar metal joint. These brazed joints are classified as a class 1 boundary component being needed inservice inspection according to ASME Sec. XI. But inspecting the thread part of brazed joint is really difficult due to geometrical condition. For this reason, various NDT methods have been investigated. In this paper, the ultrasonic inspection was recommended to evaluate the integrity of brazed dissimilar metal joint, and representative UT results of specimens are presented

  13. Strength of vacuum brazed joints for repair; Haallfasthet hos reparationer utfoerda med vakuumloedning

    Energy Technology Data Exchange (ETDEWEB)

    Berglin, Leif [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-04-01

    Strength data are missing for braze joints. Repaired components cannot fully make use of the strength of the braze, and lifetime will be underestimated. The goal of the project was to generate material data to be able to prolong the lifetime of the components. Two different material combinations were tested, 12% Chromium steel brazed with BNi-2, and a nickel base alloy, IN792 brazed with BNi-5. Tensile testing at room temperature and elevated temperature was performed in the project. Target group is purchasers and suppliers of repaired components. A tensile test specimen with butt joint was developed in the project. The used test specimen worked well for the 12% Chromium steel. The results from testing show that proof stress and tensile strength are strongly depending on the joint gap, particularly at room temperature. High strength, close to base material strength, was achieved with joint gaps smaller than 50{mu}m. For wider joint gaps, strength was lower. Strength was approximately 25% of base material strength for joint gaps over 100{mu}m. The results can be explained by changes in microstructure. Joint gaps wider than 50{mu}m showed evidence of two-phase structure. At 500 deg C, the results also showed a connection between joint gap, microstructure and strength. The generated strength data can be used for calculations of lifetime for repaired components. Two different process errors were discovered in the manufacturing process of the brazed IN792 test specimens. The generated material data are therefor erroneous. The reason for this was two manufacturing errors. The tack welding was done with too high heat input. The surfaces of the joint gap became oxidised and the oxide hindered wetting of the braze. The second reason was that the brazing was done without the prescribed hold time at maximum temperature. The melting of the braze was therefor not completed when cooling started. As a result, the strength of the IN792 specimens was low at both temperatures.

  14. THERMAL FIELD MODELING IN THE MIG / MAG - CMT BRAZE-WELDING PROCESS OF GALVANIZED SHEETS

    OpenAIRE

    GHEORGHE SIMA; ELENA STELA MUNCUT

    2013-01-01

    This paper deals with some technical aspects of the optimization process braze-welding of galvanized steel sheet with a thickness of 0.7-1.5 mm. The braze-welding process is presented systemic, highlighting the input and output variables (of the zinc layer and intermetallic layer characteristics). It is presented the test for statistical analysis performed on a four-level factorial experiment aimed at studying the influence of the main simultaneously welding parameters of the welding technolo...

  15. The characteristics of brazed plate heat exchangers with different chevron angles

    OpenAIRE

    M. Amala Justus Selvam; Senthil Kumar P.; S. Muthuraman

    2009-01-01

    Experiments to measure the condensation heat transfer coefficient and the pressure drop in brazed plate heat exchangers (BPHEs) were performed with the refrigerants R410A and R22. Brazed plate heat exchangers with different chevron angles of 45_, 35_, and 20_ were used. Varying the mass flux, the condensation temperature, and the vapor quality of the refrigerant, we measured the condensation heat transfer coefficient and the pressure drops. Both the heat transfer coefficient and the pressure ...

  16. The metallurgy, mechanics, modelling and assessment of dissimilar material brazed joints

    International Nuclear Information System (INIS)

    At the heart of any procedure for modelling and assessing the design or failure of dissimilar material brazed joints there must be a basic understanding of the metallurgy and mechanics of the joint. This paper is about developing this understanding and addressing the issues faced with modelling and predicting failure in real dissimilar material brazed joints and the challenges still to be overcome in many cases. An understanding of the key metallurgical features of such joints in relation to finite element modelling is presented in addition to a study of the mechanics and stress state at an abrupt interface between two materials. A discussion is also presented on why elastic singularities do not exist based on a consideration of the assumption of an abrupt change in material properties and plasticity in the vicinity of the joint. In terms of modelling real dissimilar material brazed joints; there are several barriers to accurately capturing the stress state in the region of the joint and across the brazed layer and these are discussed in relation to a metallurgical study of a real dissimilar material brazed joint. However, this does not preclude using a simplified modelling approach with a representative braze layer in design and failure assessment away from the interface. In addition modelling strategies and techniques for assessing the various failure mechanisms of dissimilar material brazed joints are discussed. The findings from this paper are applicable to dissimilar material brazed joints found in a range of applications; however the references listed are primarily focussed on work in fusion research and development.

  17. Tensile fracture characterization of braze joined copper-to-CFC coupon assemblies

    Science.gov (United States)

    Trester, P. W.; Valentine, P. G.; Johnson, W. R.; Chin, E.; Reis, E. E.; Colleraine, A. P.

    1996-10-01

    A vacuum brazing process was used to join a broad spectrum of carbon-fiber reinforced carbon matrix composite (CFC) materials, machined into cylindrical coupons, between coupons of oxygen-free copper, the braze alloy was a copper-base alloy which contained only low activation elements (Al, Si, and Ti) relative to a titanium baseline specification. This demonstration was of particular importance for plasma facing components (PFCs) under design for use in the Tokamak Physics Experiment (TPX); the braze investigation was conducted by General Atomics for the Princeton Plasma Physics Laboratory. A tensile test of each brazed assembly was conducted. The results from the braze processing, testing, and fracture characterization studies of this reporting support the use of CFC's of varied fiber architecture and matrix processing in PFC designs for TPX. Further, the copper braze alloy investigated is now considered to be a viable candidate for a low-activation bond design. The prediction of plasma disruption-induced loads on the PFCs in TPX requires that joint strength between CFC tiles and their copper substrate be considered in design analysis and CFC selection.

  18. Sample Preparation for Monolithic Refractories Part 1: Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the definition and test methods of flowability of dense and insulating refractory castables,and moulding equipment,moulding methods,curing and drying conditions of castables samples.

  19. Present Situation of Refractories for Baosteel

    Institute of Scientific and Technical Information of China (English)

    TAI Li; SHEN Keyin

    2004-01-01

    The paper reviews the present situation of refractories for Baosteel, including refractories for iron-making system, converters, ladles and tundishes. Descriptions have been also conducted on the environment protection and reutilization of refractories in Baosteel, together with somesuggestions for refractories suppliers to meet the advancement in iron and steel making technology of Baosteel.

  20. Refractory Raw Materials in China

    Institute of Scientific and Technical Information of China (English)

    RUANBo

    2001-01-01

    The rich resources of main refractory raw materials in China are outlined.The tehnical development and progress in the production of high quality raw materias are reviewed.Some of future trends are predicted.

  1. Self-flow Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of self-flow refractory castables.

  2. Outcome of Refractory Status Epilepticus

    Directory of Open Access Journals (Sweden)

    J Gordon Millichap

    2002-01-01

    Full Text Available The records of twenty-two children, ages 4.5 months to 18 years, treated for refractory status epilepticus (RSE between 1992 and 2000, were reviewed retrospectively at Children’s Hospital, Boston.

  3. Intravenous Pamidronate for Refractory Lymphedema

    OpenAIRE

    Beigi, A A; Sadeghi, A M; Masoudpour, H; Shirazinejad, S; Mottaghi, P

    2011-01-01

    Background Based on beneficial reports of pamidronate use for reflex sympathetic dystrophy in reduction of pain and swelling, this drug can be studied as a novel treatment for refractory lymphedema. This study aims to determine the effectiveness of pamidronate on lymphedema and its possible side effects. Methods Twelve cases of lower limb refractory lymphedema were enrolled. They received intravenous pamidronate monthly for 3 consecutive months and were followed by measuring any discomfort wi...

  4. Anti wetting additives for aluminosilicate refractories in molten aluminum contact applications

    Science.gov (United States)

    Shukla, Devdutt Pramod

    Aluminosilicate based refractories are widely used in furnace installations for melting aluminum because they are inexpensive, readily available and generally exhibit the properties desired from a refractory material. However, they face severe corrosion and degradation issues due to the extremely reducing nature of molten aluminum alloys. Isothermal static cup testing is widely used as a tool to evaluate the performance of refractories against penetration by molten aluminum alloys. Various testing methods were reviewed and an upgraded static cup test was recommended. Commercially available aluminosilicate refractories were tested using this method and their results were studied in order to understand the corrosion process. Barium sulfate, which is widely used as an anti-wetting additive to improve refractory performance by limiting physical contact between molten metal and the refractory, has proved ineffective at temperatures above 1000°C. A literature review suggested that barium sulfate formed barium celsian at high temperatures and that the celsian was responsible for the non-wetting effect. Wetting angle measurements of molten AL 5083 on synthetic celsian discs revealed that barium celsian and strontium celsian were both not wetted by molten aluminum. Static cup tests were performed on aluminosilicate refractories containing barium carbonate and strontium carbonate. These additives led to the in-situ formation of celsian phases within the refractory matrix that led to improved corrosion resistance at 1300°C. Phase analysis revealed that celsian formation suppressed the formation of mullite within refractories, thereby reducing penetration.

  5. Investigation of Appropriate Refractory Material for Laboratory Electritic Resistrance Furnance

    Directory of Open Access Journals (Sweden)

    J.B Agboola

    2009-07-01

    Full Text Available There have been numerous efforts to increase the local content of furnaces; hence the choice of appropriate refractory material for lining of locally manufactured furnaces has remained a major concern. This research work investigates the choice of appropriate local refractory material for the lining of laboratory electric resistance furnace.Electric resistance furnaces are extensively used in the laboratory for heat treatment of metals and alloys. Refractory binders such as silicon carbide were experimented upon for strength and resistance to high temperature.The results obtained showed that Kankara fireclay containing 15% SiC ( 5.70 % linear shrinkage , 46.2% apparent porosity, 1.77gkm³ Bulk density, 18 cycles of spalling tests at 1300°C, 5.253KN/m² of cold strength has appropriate properties for producing grooved bricks for lining of laboratory electric resistance Furnace.

  6. Dissimilar Laser Welding/Brazing of 5754 Aluminum Alloy to DP 980 Steel: Mechanical Properties and Interfacial Microstructure

    Science.gov (United States)

    Yang, Jin; Li, Yulong; Zhang, Hua; Guo, Wei; Weckman, David; Zhou, Norman

    2015-11-01

    A diode laser welding/brazing technique was used for lap joining of 5754 aluminum alloy to DP 980 steel with Al-Si filler metal. The correlation between joint interfacial microstructure, wettability of filler metal, and mechanical properties was systematically investigated. At low laser power (1.4 kW), a layer of intermetallic compounds, composed of θ-Fe(Al,Si)3 and τ 5 -Al7.2Fe1.8Si, was observed at the interface between fusion zone and steel. Because of the poor wettability of filler metal on the steel substrate, the joint strength was very low and the joint failed at the FZ/steel interface. When medium laser power (2.0 kW) was applied, the wettability of filler metal was enhanced, which improved the joint strength and led to FZ failure. With further increase of laser power to 2.6 kW, apart from θ and τ 5, a new hard and brittle η-Fe2(Al,Si)5 IMC with microcracks was generated at the FZ/steel interface. The formation of η significantly degraded the joint strength. The failure mode changed back to interfacial failure.

  7. Metal-ceramic joining; Proceedings of the Symposium, TMS Fall Meeting, Detroit, MI, Oct. 8, 9, 1990

    International Nuclear Information System (INIS)

    Topics discussed in this book are in the areas of high temperature applications, joining processes, and electronic applications in metal ceramic joining. Papers are presented on the reactive diffusion bonding of Si3N4 to MA6000, the material factors affecting joining of silicon nitride ceramics, an overview of techniques and recent advances in ceramic-metal joining and metallization, a residual stress analysis and microstructural observations of ceramic-to-metal brazed joints, and the peel adhesion bond strength of direct bonded copper-alumina as affected by alumina sintering aids. Attention is also given to joining of partially stabilized zirconia to nodular cast iron, the silicate brazing of alumina ceramics using calcium aluminosilicate interlayers, graded metal-ceramic microjoints in parallel, the reactive metal brazing of aluminum nitride, and the effect of substrate surface on the bonding of Cu-AlN by active metal thin film and gas-metal eutectic methods

  8. Impact of alternate fuels on industrial refractories and refractory insulation applications. An Assessment

    Energy Technology Data Exchange (ETDEWEB)

    Wei, G.C.; Tennery, V.J.

    1976-09-01

    The effects of use of alternate fuels such as distillate oils, residual oils, coal, producer gas, and electricity on refractory insulation are evaluated. Sections are included on alternate fuels for 1976 to 1980, assessment by industry of fuel conversion impact on industrial refractories in the period 1976 to 1980, interactions of alternate fuel combustion products with refractories and refractory insulation, and analysis of degradation mechanisms in refractories and refractory materials. (JRD)

  9. Elemental analysis of brazing alloy samples by neutron activation technique

    International Nuclear Information System (INIS)

    Two brazing alloy samples (C P2 and C P3) have been investigated by Neutron activation analysis (NAA) technique in order to identify and estimate their constituent elements. The pneumatic irradiation rabbit system (PIRS), installed at the first egyptian research reactor (ETRR-1) was used for short-time irradiation (30 s) with a thermal neutron flux of 1.6 x 1011 n/cm2/s in the reactor reflector, where the thermal to epithermal neutron flux ratio is 106. Long-time irradiation (48 hours) was performed at reactor core periphery with thermal neutron flux of 3.34 x 1012 n/cm2/s, and thermal to epithermal neutron flux ratio of 79. Activation by epithermal neutrons was taken into account for the (1/v) and resonance neutron absorption in both methods. A hyper pure germanium detection system was used for gamma-ray acquisitions. The concentration values of Al, Cr, Fe, Co, Cu, Zn, Se, Ag and Sb were estimated as percentages of the sample weight and compared with reported values. 1 tab

  10. Joining mechanism of Ti/Al dissimilar alloys during laser welding-brazing process

    International Nuclear Information System (INIS)

    Research highlights: → The microstructures of interfacial zones were confirmed in detail by transmission electron microscope (TEM). Interfacial reaction layers of brazing joint were composed of α-Ti, nanosize granular Ti7Al5Si12 and serration-shaped TiAl3. For the first time, obvious stacking fault structure in intermetallic phase TiAl3 was found when the thickness of the reaction layer was very thin (approximately below 1 μm). → Metallurgical characteristics for laser welding-brazing process in the environment of far from equilibrium was expounded by microstructures of the joints, the characteristics of thermal process and element diffusion behavior. - Abstract: Joining mechanism of Ti/Al dissimilar alloys was investigated during laser welding-brazing process with automated wire feed. The microstructures of fusion welding and brazing zones were analysed in details by transmission electron microscope (TEM). It was found that microstructures of fusion welding zone consist of α-Al grains and ternary near-eutectic structure with α-Al, Si and Mg2Si. Interfacial reaction layers of brazing joint were composed of α-Ti, nanosize granular Ti7Al5Si12 and serration-shaped TiAl3. For the first time, apparent stacking fault structure in intermetallic phase TiAl3 was found when the thickness of the reaction layer was very thin (approximately less than 1 μm). Furthermore, crystallization behavior of fusion zone and mechanism of interfacial reaction were discussed in details.

  11. Active brazing of ceramic inlays for the application in wear critical areas of forging dies; Aktivloeten von keramischen Segmenten fuer den Einsatz in verschleisskritischen Bereichen von Schmiedegesenken

    Energy Technology Data Exchange (ETDEWEB)

    Bach, Fr.W.; Doege, E.; Kutlu, I.; Huskic, A. [Institut fuer Umformtechnik und Umformmaschinen, Universitaet Hannover, Welfengarten 1A, 30167 Hannover (Germany)

    2002-11-01

    The use of reinforcing ceramic segments in forging tools is investigated and has been successfully tested with model of dies recently. With reinforcing ceramic segments, however, the thermal widening of the steel tool is a major problem for forging dies. Further, only rotationally symmetrical ceramic inserts can be used as reinforcements which restricts the shape capabilities in tool design significantly. A considerably greater design flexibility is possible if the ceramic segments are brazed into the die body material. To this end, reactively brazed ceramic-metal composites are to be developed and tested for feasibility in the forging process. (Abstract Copyright [2002], Wiley Periodicals, Inc.) [German] Der Einsatz durch thermisches Schrumpfen gefuegter keramischer Segmente in Schmiedewerkzeugen wird seit einiger Zeit untersucht und erfolgreich an Modellgesenken erprobt. Hier zeigt sich die Gefahr der thermischen Aufweitung des Schrumpfverbandes als Hauptproblem bei Schmiedegesenken mit eingeschrumpften keramischen Segmenten. Weiterhin lassen sich nur rotationssymmetrische keramische Segmente einschrumpfen, was eine erhebliche Einschraenkung der Gestaltungsmoeglichkeiten in der Werkzeugkonstruktion bedeutet. Deutlich groessere Gestaltungsmoeglichkeiten bietet das Aktivloeten keramischer Segmente in Gesenkgrundkoerper. Hierfuer sollen aktivgeloetete Keramik-Metall-Verbunde entwickelt und auf Einsatzfaehigkeit im Schmiedeprozess ueberprueft werden. (Abstract Copyright [2002], Wiley Periodicals, Inc.)

  12. The metallographic investigation of brazed joints in nickel base alloys using various techniques for the production of contrast

    International Nuclear Information System (INIS)

    Brazing with high melting point nickel base brazing alloys permits distortion-free, high strength joints to be produced in high temperature, high alloy steel and nickel alloys which cannot easily be welded. This method is used for gas turbine parts subject to high thermal stresses and in nuclear engineering. (orig.)

  13. 75 FR 52037 - Welding, Cutting and Brazing Standard; Extension of the Office of Management and Budget's (OMB...

    Science.gov (United States)

    2010-08-24

    ... Order No. 5-2007 (67 FR 31160). Signed at Washington, DC, on August 16, 2010. David Michaels, Assistant... Occupational Safety and Health Administration Welding, Cutting and Brazing Standard; Extension of the Office of... the information collection requirements contained in the Welding, Cutting and Brazing Standard (29...

  14. Progress in Joining Ceramics to Metals

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The research and development of joining methods of ceramics to metals, especially brazing, diffusion bonding and partial transition liquid phase bonding, were introduced. Some opinions were put forward. For new composites emerging, it is necessary to develop new joining methods, particularly in the field of high temperature technique for joining ceramics to superalloys.

  15. Design and construction of a 33 GHz brazed accelerator waveguide for high gradient operation

    International Nuclear Information System (INIS)

    This paper discusses design and construction features of a precision machined and brazed traveling wave structure for use as a high gradient 33.3 GHz electron linear accelerator test section in a Two Beam Accelerator. Design emphasis was directed at meeting an RF filling time requirement of 12F<16ns, and at fabricating a test structure that would provide guidelines for demonstrating average accelerating fields of approximately 300 MV/m (maximum surface fields of 650 MV/m). Microwave measurement data, obtained during construction, are described and include a phase dispersion simple cold test technique for accurately predicting the structure filling time. A companion paper discusses plans for high power testing of both this brazed structure and a hybrid brazed/electroformed structure, using the Electron Laser Facility ELF at LLNL

  16. Nondestructive test of brazed cooling tubes of prototype bolometer camera housing using active infrared thermography.

    Science.gov (United States)

    Tahiliani, Kumudni; Pandya, Santosh P; Pandya, Shwetang; Jha, Ratneshwar; Govindarajan, J

    2011-01-01

    The active infrared thermography technique is used for assessing the brazing quality of an actively cooled bolometer camera housing developed for steady state superconducting tokamak. The housing is a circular pipe, which has circular tubes vacuum brazed on the periphery. A unique method was adopted to monitor the temperature distribution on the internal surface of the pipe. A stainless steel mirror was placed inside the pipe and the reflected IR radiations were viewed using an IR camera. The heat stimulus was given by passing hot water through the tubes and the temperature distribution was monitored during the transient phase. The thermographs showed a significant nonuniformity in the brazing with a contact area of around 51%. The thermography results were compared with the x-ray radiographs and a good match between the two was observed. Benefits of thermography over x-ray radiography testing are emphasized. PMID:21280850

  17. Basic principles of creating a new generation of high- temperature brazing filler alloys

    Science.gov (United States)

    Kalin, B. A.; Suchkov, A. N.

    2016-04-01

    The development of new materials is based on the formation of a structural-phase state providing the desired properties by selecting the base and the complex of alloying elements. The development of amorphous filler alloys for a high-temperature brazing has its own features that are due to the limited life cycle and the production method of brazing filler alloys. The work presents a cycle of analytical and experimental materials science investigations including justification of the composition of a new amorphous filler alloy for brazing the products from zirconium alloys at the temperature of no more than 800 °C and at the unbrazing temperature of permanent joints of more than 1200 °C. The experimental alloys have been used for manufacture of amorphous ribbons by rapid quenching, of which the certification has been made by X-ray investigations and a differential-thermal analysis. These ribbons were used to obtain permanent joints from the spacer grid cells (made from the alloy Zr-1% Nb) of fuel assemblies of the thermal nuclear reactor VVER-440. The brazed samples in the form of a pair of cells have been exposed to corrosion tests in autoclaves in superheated water at a temperature of 350 °C, a pressure of 160 MPa and duration of up to 6,000 h. They have been also exposed to destructive tests using a tensile machine. The experimental results obtained have made it possible to propose and patent a brazing filler alloy of the following composition: Zr-5.5Fe-(2.5-3.5)Be-1Nb-(5-8)Cu-2Sn-0.4Cr-(0.5-1.0)Ge. Its melting point is 780 °C and the recommended brazing temperature is 800°C.

  18. Management of refractory angina pectoris

    Directory of Open Access Journals (Sweden)

    Ristić Anđelka

    2004-01-01

    Full Text Available An increasing number of patients with coronary artery disease have ischemie symptoms that are unresponsive to both conventional medical therapy and revascularization techniques. The objective of this study was to define the population of patients with refractory angina pectoris and to present the therapeutic options currently available for this condition. Among many techniques, the enhanced external counterpulsation, transmyocardial laser revascularization and neurostimulation have been shown to reduce angina and to improve objective measures of myocardial ischemia in patients with refractory angina.

  19. Laser hybrid brazing of oxide ceramics for high temperature gas sensing applications in (V)HTRS

    International Nuclear Information System (INIS)

    It has been shown that the use of halogen lamps to assist laser brazing reduces total energy and joining time. For parts with specific geometries not suitable for a rotation process, an assistive heating with halogen lamps might be even more beneficial, to alleviate temperature gradients and transients. Forsterite-based ceramics are highly suitable as a joining partner for ZrO2, especially in a laser brazing process based on volume heating. By adding Fe2O3 to the raw powder mixture, the absorptivity of the forsterite ceramic can be tuned with an optimum at 0.1 wt.% Fe, reducing the necessary laser energy input even more. (orig.)

  20. Ultrasonic inspection of the brazed joint and explosive welds used to repair the PFR evaporators

    International Nuclear Information System (INIS)

    A small number of in-service failures associated with the steam-tube to tube-plate welds of the PFR evaporators led to the decision to protect the welds by sleeving. The philosophy was to insert a sleeve through the tube-plate and into the steam tube, thus bridging the existing weld. The top portion of the sleeve was to be explosively welded to the zone adjacent to the top face of the tube-plate and the lower portion brazed into the steam tube. This paper deals with the development and use of ultrasonics to test both the brazed and explosively welded joints

  1. Company Profile Dengfeng Chunsheng Refractories Co., Ltd.

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Dengfeng Chunsheng Refractories Co., Ltd. is an industrial enterprise integrating refractories research, design, manufacturing and engineering service into one and was entitled as one of China's high-quality silica bricks production and export bases.

  2. Reuse and Reproduction of Used Refractories

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The paper analyzed the recycle condition and developing trend of used refractories China and other countries, including research achievements of recycles of used refractories such as MgO-C bricks, Al2O3-MgO-C bricks, Al2O3-SiC-C castable and MgO-Cr2O3 bricks. Recycled refractories exhibit the same or even better properties as compared with the original. In addition, prospects for recycle of used refractories are also discusseded.

  3. Magnesia-Chrome Refractories for Flash Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yong; CHEN Kaixian; LU Xinghua; LIU Jianlong; SUN Jialin; HONG Yanruo

    2002-01-01

    The rapid development of our country's heavy nonferrous metallurgical technology and the revolution in new type of heavynon-ferrous metallurgical furnace have imposed more critical demand on the refractory materials ,i. e. high quality and long service life. This paper presents the domestic status of the refractories for flash furnace , briefly describes the wear of the refractory used , and it is considered that the domestic in refractories for flashfurnace can be surely realized.

  4. Bulk Vitrification Performance Enhancement: Refractory Lining Protection Against Molten Salt Penetration

    Energy Technology Data Exchange (ETDEWEB)

    Hrma, Pavel R.; Bagaasen, Larry M.; Schweiger, Michael J.; Evans, Michael B.; Smith, Benjamin T.; Arrigoni, Benjamin M.; Kim, Dong-Sang; Rodriguez, Carmen P.; Yokuda, Satoru T.; Matyas, Josef; Buchmiller, William C.; Gallegos, Autumn B.; Fluegel, Alexander

    2007-08-06

    Bulk vitrification (BV) is a process that heats a feed material that consists of glass-forming solids and dried low-activity waste (LAW) in a disposable refractory-lined metal box using electrical power supplied through carbon electrodes. The feed is heated to the point that the LAW decomposes and combines with the solids to generate a vitreous waste form. This study supports the BV design and operations by exploring various methods aimed at reducing the quantities of soluble Tc in the castable refractory block portion of the refractory lining, which limits the effectiveness of the final waste form.

  5. Production of refractories with present properties

    International Nuclear Information System (INIS)

    Rational ways of refractories quality enhancement are proposed on the basis of thorough investigation of ceramic mass preparation, during and sintering. A consideration is given to the properties of refractory concrete based on SrZrO3. SrAl2O4 is used as a binding constituent. Recommendations on production of high-quality refractories are presented. 7 refs.; 1 tab

  6. Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

    Directory of Open Access Journals (Sweden)

    Z. Mirski

    2010-01-01

    Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

  7. Welding of refractory alloys

    International Nuclear Information System (INIS)

    This review primarily summarizes welding evaluations supported by NASA-Lewis Research Center in the 1960s. A literature search run in preparation for this review indicates that more recent work is modest by comparison. Hence, this review restates these accomplishments briefly and addresses opportunities which have evolved in welding technology (such as lasers) in the intervening decade. Emphasis in this review is given to tantalum- and niobium-base alloys. Considerable work was also done to assure that a consistent comparison was made with tungsten. A wide variety of candidate alloys derived primarily from developments directed at aircraft propulsion applications were available. Early efforts by NASA were directed at screening studies to select promising structural alloys for the space power application. This objective required fine tuning of welding procedures, e.g., the demonstration of stringent standards for control of welding atmosphere to assure good corrosion resistance in liquid alkali metals. 16 figures, 6 tables

  8. Analysis on interfacial layer of aluminum alloy and non-coated stainless steel joint made by TIG welding-brazing

    Institute of Scientific and Technical Information of China (English)

    Song Jiaaling; Lin Sanbao; Yang Chunli; Ma Guangchao; Wang Yinjie

    2009-01-01

    Dissimilar metals TIG welding-brazing of aluminum alloy and non-coated stainless steel was investigated. The resultant joint was characterized in order to identify the phases and the brittle intermetaUic compounds (IMCs) in the interfacial layer by optical metalloscope (OM), wanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), and the cracked joint was analyzed in order to understand the cracking mechanism of the joint. The results show that the microfusion of the stainless steel can improve the wetting and spreading of liquid aluminum base filler metal on the steel surface and the melted steel accelerates the formation of mass of brittle IMCs in the interracial layer, which causes the joint cracking badly. The whole interfacial layer is 5 - 7 μm thick and comprises approximately 5 μm-thickness reaction layer in aluminum side and about 2 μm-thickness diffusion layer in steel side. The stable Al-rich IMCs are formed in the interfaciallayer and the phases transfer from (Al + FeAl3) in aluminum side to (FeAl3+ Fe2Al5) and (α-Fe + FeAl) in steel side.

  9. Compound characterization of laser brazed SiC-steel joints using tungsten reinforced SnAgTi-alloys

    Science.gov (United States)

    Südmeyer, I.; Rohde, M.; Fürst, T.

    2010-02-01

    With the help of a CO2-laser (λ = 10.64 μm) Silicon carbide (Trade name: Ekasic-F, Comp: ESK Ceramics) has been brazed to commercial steel (C45E, Matnr. 1.1191) using SnAgTi-filler alloys. The braze pellets were dry pressed based on commercially available powders and polished to a thickness of 300 μm. The SnAgTi-fractions were varied with the objective of improving the compound strength. Furthermore, tungsten reinforced SnAgTi-fillers were examined with regard to the shear strength of the ceramic/steel joints. Polished microsections of SnAgTi-pellets were investigated before brazing in order to evaluate the particle distribution and to detect potential porosities using optical microscopy. The brazing temperature and the influence of the reinforcing particles on the active braze filler were determined by measurements with a differential scanning calorimeter (DSC). After brazing. the ceramic-steel joints were characterized by scanning electron micrographs and EDX-analysis. Finally the mechanical strength of the braze-joints was determined by shear tests.

  10. Refractories in heating plants; Eldfasta material i vaermeanlaeggningar

    Energy Technology Data Exchange (ETDEWEB)

    Westberg, S.B.

    1996-10-01

    This work concerns the demand for development of refractories used as linings in different types of heating plants in Sweden. The treated plants are primarily saw-dust boilers, black-liquor refuse boilers in the pulp industry, biomass fired fluidised bed boilers and municipal-waste incinerators. The use, function, development and development demand varies largely between the different types of plants. A common trend is, however, that increasingly more higher-grade materials are being used and that other factors than wear rate determine the materials selection. The use of refractories in saw-dust boilers is restricted to the immediate vicinity of the burner. Occurring damages are attended yearly. The design of the lining in municipal-waste incinerators is largely determined by the combustion conditions and the ability to protect the metal from the corrosive flue gas. The introduction of cooled membrane-walls has resulted in extensive use of silicon-carbide based materials due to inherently high thermal conductivity and usually high abrasion resistance. From a durability point of view, a smooth surface and high thermal conductivity is desired. The refractories in a black liquor refuse boiler is attacked by the molten alkali-compounds. These compounds are able to dissolve glass, most minerals and attack cement. Compound materials and sprayed protective surface coatings are often used where possible to decrease the amount of refractories used. High quality corrosion resistant low-cement materials with high content of alumina is used. 25 refs, 4 figs

  11. Assessing braze quality in the actively cooled Tore Supra Phase III outboard pump limiter

    International Nuclear Information System (INIS)

    The quality of brazing of pyrolytic graphite armor brazed to copper tubes in Tore Supra's Phase III Outboard Pump Limiter was assessed through pre-service qualification testing of individual copper/tile assemblies. The evaluation used non-destructive, hot water transient heating tests performed in the high-temperature, high-pressure flow loop at Sandia's Plasma Materials Test Facility. Surface temperatures of tiles were monitored with an infrared camera as water at 120 degrees C at about 2.07 MPa (300 psi) passed through a tube assembly initially at 30 degrees C. For tiles with braze voids or cracks, the surface temperatures tagged behind those of adjacent well-bonded tiles. Temperature tags were correlated with flaw sizes observed during repairs based upon a detailed 2-D heat transfer analyses. open-quotes Badclose quotes tiles, i.e., temperature tags of 10-20 degrees C depending upon tile's size, were easy to detect and, when removed, revealed braze voids of roughly 50% of the joint area. Eleven of the 14 tubes were rebrazed after bad tiles were detected and removed. Three tubes were rebrazed twice

  12. Non destructive determination of the mechanical strength of a brazed joint with electrical potential measurements

    International Nuclear Information System (INIS)

    A method is described which allows the evaluation of the mechanical strength of a brazed joint by measuring the surface voltage when a current runs through the joint. The results are discussed and compared with those obtained from traditionnal destructive tests

  13. Penetrating behavior of eutectic liquid during Al/Cu contact reactive brazing

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The behavior of eutectic liquid penetrating into the Al base during Al/Cu contact reactive brazing process was studied. Analysis results show that the eutectic liquid prefers to expand along the grain boundary in the depth direction. Meanwhile, dissolution of solid Al and Cu into the eutectic liquid promotes the eutectic reaction and the continuously formed eutectic liquid leads to the reactive penetrating.

  14. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Science.gov (United States)

    2010-10-01

    ... not exceed 1/8 inch per minute during yield strength determination. (k) Elongation. Physical test... other side. Strength of longitudinal seam: Copper brazed longitudinal seam must have strength at least 3/2 times the strength of the steel wall. (2) Welding procedures and operators must be qualified...

  15. Interventional embolization for refractory hyperthyroidism

    International Nuclear Information System (INIS)

    Objective: To evaluate the clinical effects of the thyroid artery embolization for refractory hyperthyroidism. Methods: Super selective catheterization and interventional embolization of thyroid superior and inferior arteries were performed with PVA microspheres and Gelfoam particles. Changes of function and size of thyroid were investigated after embolization. Results: The procedures were succeeded in all 21 patients. Followed up by 3-12 months, serum level of thyroid hormones dropped significantly (median FT3 from 17.1 pmol/L to 7.44 pmol/L, median FT4 from 51.1 pmol/L to 23.3 pmol/L, P< 0.01). The size of thyroid glands decreased remarkably. Symptoms of hyperthyroidism were controlled in 4 patients and were effectively controlled through low dose antithyroid medication in 17 patients. No serious complications occurred. Conclusions: Thyroid artery embolization is a new safe and effective method for refractory hyperthyroidism

  16. Mechanical properties of refractory concretes for boilers; Propriedades mecanicas de concretos refratarios para caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Angioletto, E.; Pelisser, F.; Peterson, M.; Angioletto, E.; Rocha, M.R.; Arnt, A.B.C. [Universidade do Estado de Santa Catarina (UDESC), Criciuma, SC (Brazil)], E-mail: ean@unesc.net; Coelho, R. [Tractebel Energia, Florianpolis, SC (Brazil)

    2010-07-01

    Refractory concretes are used in extremely physically demanding conditions. An important example is concretes used as sealing systems in boilers, where their dimensional stability at high temperatures is fundamental to durability and has a strong impact on maintenance costs and system idleness. In this work, refractory concretes with different compositions were characterized and then tested by dilatometry, for compressive strength and in assays involving adherence between tensile concrete/metal inserts, simulating the fixing system in boilers. Analysis of the results showed that refractory concretes do not present retraction due to air during drying, eliminating the possibility of cracking. While casting the plate/prototype with metal inserts, satisfactory concrete/metal adherence was verified and surface cracking occurred that did not influence the tensile bond strength between the insert and the concrete. (author)

  17. Effect of the joint clearance in the welding properties of austenitic stainless steel brazed at high temperature

    International Nuclear Information System (INIS)

    By metallographic, microhardening and tension tests, the effects of joint clearance in the precipitation of fragile phases, and its relation with the mechanical properties of the brazed joints at the temperature of 10100C, are investigated. (E.G.)

  18. Pre-qualification of brazed plasma facing components of divertor target elements for ITER like tokamak application

    Energy Technology Data Exchange (ETDEWEB)

    Singh, K.P., E-mail: kpsingh@ipr.res.in [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India); Pandya, Santosh P.; Khirwadkar, S.S.; Patel, Alpesh; Patil, Y.; Buch, J.J.U.; Khan, M.S.; Tripathi, Sudhir; Pandya, Shwetang; Govindrajan, J. [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India); Jaman, P.M.; Rathore, Devendra; Rangaraj, L.; Divakar, C. [Materials Science Division, National Aerospace Laboratories, CSIR, Bangalore, Karnataka (India)

    2011-10-15

    Qualification of tungsten (W) and graphite (C) based brazed plasma facing components (PFCs) is an important R and D area in fusion research. Pre-qualification tests for brazed joints between W-CuCrZr and C-CuCrZr using NDT (IR thermography and ultrasonic test) and thermal fatigue test are attempted. Mockups having good quality brazed joints of W and C based PFCs were identified using NDT. Subsequently, thermal fatigue test was performed on the identified mockups. All brazed tiles of W based PFC mockups could withstand thermal fatigue test, however, few tiles of C based PFC mockup were found detached. Thermal analyses of mockups are performed using finite element analysis (ANSYS) software to simulate the thermal hydraulic condition with 10 MW/m{sup 2} uniform heat flux. Details about experimental and computational work are presented here.

  19. 焊料在电子器件中的应用%Application of the Brazing Materials for Electronic Devices

    Institute of Scientific and Technical Information of China (English)

    王恭年; 高陇桥

    2001-01-01

    The compositions and properties of commonly used brazing materials for electonic devices are reviewed in this paper.The problems of the brazing materials at present and its research and development direction are also proposed.%综述了目前在电子器件中常用焊料的组分和性能,指出了该类焊料存在的问题及其今后的研究、发展方向。

  20. WETTING AND REACTIVE AIR BRAZING OF BSCF FOR OXYGEN SEPARATION DEVICES

    Energy Technology Data Exchange (ETDEWEB)

    LaDouceur, Richard M.; Meier, Alan; Joshi, Vineet V.

    2014-10-13

    Reactive air brazes Ag-CuO and Ag-V2O5 were evaluated for brazing Ba0.5Sr0.5Co0.8Fe0.2O(3-δ) (BSCF). BSCF has been determined in previous work to have the highest potential mixed ionic/electronic conducting (MIEC) ceramic material based on the design and oxygen flux requirements of an oxy-fuel plant such as an integrated gasification combined cycle (IGCC) used to facilitate high-efficiency carbon capture. Apparent contact angles were observed for Ag-CuO and Ag-V2O5 mixtures at 1000 °C for isothermal hold times of 0, 10, 30, and 60 minutes. Wetting apparent contact angles (θ<90°) were obtained for 1%, 2%, and 5% Ag-CuO and Ag-V2O5 mixtures, with the apparent contact angles between 74° and 78° for all compositions and furnace dwell times. Preliminary microstructural analysis indicates that two different interfacial reactions are occurring: Ag-CuO interfacial microstructures revealed the same dissolution of copper oxide into the BSCF matrix to form copper-cobalt-oxygen rich dissolution products along the BSCF grain boundaries and Ag-V2O5 interfacial microstructures revealed the infiltration and replacement of cobalt and iron with vanadium and silver filling pores in the BSCF microstructure. The Ag-V2O5 interfacial reaction product layer was measured to be significantly thinner than the Ag-CuO reaction product layer. Using a fully articulated four point flexural bend test fixture, the flexural fracture strength for BSCF was determined to be 95 ± 33 MPa. The fracture strength will be used to ascertain the success of the reactive air braze alloys. Based on these results, brazes were fabricated and mechanically tested to begin to optimize the brazing parameters for this system. Ag-2.5% CuO braze alloy with a 2.5 minute thermal cycle achieved a hermetic seal with a joint flexural strength of 34 ± 15 MPa and Ag-1% V2O5 with a 30 minute thermal cycle had a joint flexural strength of 20 ± 15 MPa.

  1. Refractory bipolar disorder and neuroprogression.

    Science.gov (United States)

    da Costa, Sabrina C; Passos, Ives C; Lowri, Caroline; Soares, Jair C; Kapczinski, Flavio

    2016-10-01

    Immune activation and failure of physiologic compensatory mechanisms over time have been implicated in the pathophysiology of illness progression in bipolar disorder. Recent evidence suggests that such changes are important contributors to neuroprogression and may mediate the cross-sensitization of episode recurrence, trauma exposure and substance use. The present review aims to discuss the potential factors related to bipolar disorder refractoriness and neuroprogression. In addition, we will discuss the possible impacts of early therapeutic interventions as well as the alternative approaches in late stages of the disorder. PMID:26368941

  2. Mechanical and microstructural behavior of brazed aluminum / stainless steel mixed joints

    Science.gov (United States)

    Fedorov, V.; Weis, S.; Wagner, G.

    2016-03-01

    There is a requirement to combine different materials such as aluminum and stainless steel in industrial applications like automotive heat exchangers. Brazing offers the possibility to reduce the joining temperature in comparison to welding due to the lower liquidus temperature of the fillers. In the present work, the mechanical and microstructural behavior of aluminum / stainless steel mixed joints is investigated. The specimens are produced by induction brazing using an AlSi10filler and a non-corrosive flux. To evaluate the mechanical properties of the joints, tensile tests at elevated temperatures are carried out. Additionally, long-term thermal exposure experiments are done in order to investigate the changes in the microstructure.

  3. Topological dependence of mechanical responses of solidification microstructures in aluminum brazed joints

    Institute of Scientific and Technical Information of China (English)

    GAO Feng(高峰); QIAN Yi-yu(钱乙余); D.P.Sekulic; MA Xin(马鑫); F.Yoshida

    2003-01-01

    The main objective is to provide an evidence of spatial dependence of mechanical responses of a heterogeneous aluminum brazed joint re-solidified clad,and to confirm a sufficient sensitivity of a nano-indentation--load curve method for identifying the dependence.Topological features of a network of solidification microstructures(αphase and eutectic),formed during quench in a brazing process of aluminum alloy,influence significantly dynamic mechanical responses of resulting heterogeneous material.Nano/micro indentation depth vs load characteristics of differing phases suggest a spatially sensitive mechanical response of a re-solidified fillet in the joint zone.Hence,a spatial distribution,pattern formations and other morphological characteristics of microstructures have a direct impact on an ultimate joint integrity.Topology-induced variations of indentation-load curves was presented.A hypothesis involving microstructures'spatial distribution vs mechanical response was formulated.

  4. Oil Circulation Effects on Evaporation Heat Transfer in Brazed Plate Heat Exchanger using R134A

    OpenAIRE

    Jang, Jaekyoo; Chang, Youngsoo; Kang, Byungha

    2012-01-01

    Experimental study was performed for oil circulation effects on evaporation heat transfer in the brazed type plate heat exchangers using R134A. In this study, distribution device was installed to ensure uniform flow distribution in the refrigerant flow passage, which enhances heat transfer performance of plate type heat exchanger. Tests were conducted for three evaporation temperature; 33℃, 37℃, and 41℃ and several oil circulation conditions. The nominal conditions of refrigerant are as follo...

  5. Genetics Home Reference: iron-refractory iron deficiency anemia

    Science.gov (United States)

    ... refractory iron deficiency anemia iron-refractory iron deficiency anemia Enable Javascript to view the expand/collapse boxes. ... All Close All Description Iron-refractory iron deficiency anemia is one of many types of anemia , which ...

  6. Improving interfacial reaction nonhomogeneity during laser welding-brazing aluminum to titanium

    International Nuclear Information System (INIS)

    Highlights: → Interfacial reaction nonhomogeneity of laser welding-brazing was improved. → The process window was extended by rectangular spot combined with V-shaped groove. → Mechanical property and its stability of Ti/Al dissimilar joint were enhanced. -- Abstract: Heterogeneous interfacial reactions were easily found along the Ti/Al interface due to high temperature gradient during laser welding-brazing of Ti/Al dissimilar alloys. To improve the nonhomogeneity, relative uniform energy distribution of laser beam and appropriate groove were attempted. The effects of these attempts on the nonhomogeneity of interfacial reactions were investigated by finite element method (FEM) numerical simulation and experimental validation. The results indicate that the V-shaped groove can make the interface roughly parallel to the isotherm of the temperature field. Moreover, the rectangular spot laser can further improve homogenization of the interfacial reaction along the interface in comparison with circular spot laser. Tensile test results show that the combination of rectangular spot laser welding-brazing and V-shaped groove can effectively control the fracture of Ti/Al joints in the seam in a wide processing parameters window, and the average tensile strength reaches 278 MPa.

  7. Preparation of W/CuCrZr monoblock test mock-up using vacuum brazing technique

    International Nuclear Information System (INIS)

    Development of the joining for W/CuCrZr monoblock PFC test mock-up is an interest area in Fusion R and D. W/Cu bimetallic material has prepared using OFHC copper casting approach on the radial surface of W monoblock tile surface. The W/Cu bimetallic material has been joined with CuCrZr tube (heat sink) material with the vacuum brazing route. Vacuum brazing of W/Cu-CuCrZr has been performed @ 970 °C for 10 mins using NiCuMn-37 filler material under deep vacuum environment (10-6 mbar). Graphite fixtures were used for OFHC copper casting and vacuum brazing experiments. The joint integrity of W/Cu-CuCrZr monoblock mock-up on W/Cu and Cu-CuCrZr has been checked using ultrasonic immersion technique. Micro-structural examination and Spot-wise elemental analysis have been carried out using HR-SEM and EDAX. The results of the experimental work will be discussed in the paper. (author)

  8. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    Science.gov (United States)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  9. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    Science.gov (United States)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-06-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  10. Development Research on High Performance Sillimanite Refractory

    Institute of Scientific and Technical Information of China (English)

    SHENYang-yun; SHENYi

    1994-01-01

    Experimental works on sillimanite have been carried out recently in an attempt to produce high grade refractory brick ,the results have shown many promising properties:high thermal shock re-sistivity and high refractoriness under olad (1690℃) in particular.

  11. Refractory Pellet for Hot Blast Stove

    Institute of Scientific and Technical Information of China (English)

    Wang Jing; Peng Xigao

    2011-01-01

    1 Scope This standard specifies the term,definition,classification,specification,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of refractory pellet for hot blast stove.This standard is applicable to refractory pellet for hot blast stove.

  12. Corrosion assessment of refractory materials for high temperature waste vitrification

    International Nuclear Information System (INIS)

    A variety of vitrification technologies are being evaluated to immobilize radioactive and hazardous wastes following years of nuclear materials production throughout the Department of Energy (DOE) complex. The compositions and physical forms of these wastes are diverse ranging from inorganic sludges to organic liquids to heterogeneous debris. Melt and off-gas products can be very corrosive at the high temperatures required to melt many of these waste streams. Ensuring material durability is required to develop viable treatment processes. Corrosion testing of materials in some of the anticipated severe environments is an important aspect of the materials identification and selection process. Corrosion coupon tests on typical materials used in Joule heated melters were completed using glass compositions with high salt contents. The presence of chloride in the melts caused the most severe attack. In the metal alloys, oxidation was the predominant corrosion mechanism, while in the tested refractory material enhanced dissolution of the refractory into the glass was observed. Corrosion testing of numerous different refractory materials was performed in a plasma vitrification system using a surrogate heterogeneous debris waste. Extensive corrosion was observed in all tested materials

  13. Nonferrous metals - Nickel, lead, and tin alloys, precious metals, primary metals; Reactive metals

    International Nuclear Information System (INIS)

    This book contains specifications for nickel and nickel alloys, including pipe and tube, plate, sheet and strip, rod, bar and wires; other nonferrous metals and alloys, including cadmium, copper, gold, hafnium, iridium, lead, lithium, palladium, platinum, rhodium, ruthenium, silver, tin and zinc; and reactive and refractory metals and alloys: molybdendum, niobium, tantalum, titanium, and zirconium

  14. Proximity effects in all refractory Josephson tunnel junctions

    International Nuclear Information System (INIS)

    The theoretical approach to proximity effect based on the thermodynamic Green's functions is considered to investigate the behaviour of all refractory Josephson tunnel junctions. The experimental dependence of the maximum dc Josephson current on temperature is analysed. Two junction configurations are studied: Nb-Al/AlOx/Nb structures with a rather thick Al film and high quality Nb/Nb junctions with either a semimetallic or a metallic back-layer (Nb/AlOx/Nb-Bi, Nb/AlOx/Nb-Al). A satisfying agreement between theoretical calculations and experimental data is found. (orig.)

  15. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Laing

    2005-10-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  16. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Jun Wei

    2005-03-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  17. Neutronics performance of high-temperature refractory alloy helium-cooled blankets for fusion application

    International Nuclear Information System (INIS)

    Among the concepts considered in the advanced power extraction (Apex) study is the helium-cooled refractory metal FW and blanket concept. Refractory metals exhibit high operating temperature and can offer good capability for withstanding high power density operation that is the focus of the APEX study. In this paper, we assess the impact of using various refractory metals on the nuclear heating profiles across the blanket and power multiplication (PM) and on the tritium breeding profiles and tritium breeding ratio (TBR). The refractory metals considered with liquid lithium breeder are W, TZM, and Nb-1Zr. The impact of Li-6 enrichment on these profiles and on TBR and PM is also assessed. Comparison of these nuclear characteristics is also made to other liquid breeder (Flibe and Li-Sn). Because the moderation power of these breeders to neutron energy varies among them, the damage to the structure is different with various structure/breeder combinations. The damage parameters (DPA, helium and hydrogen production) at key locations are also compared with the corresponding values in the thick liquid FW/blanket concept; an innovative design concept under consideration within the APEX study

  18. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr.; Alireza Rezaie

    2004-04-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  19. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Alireza Rezaie; Xiaoting Liang; Musa Karakus; Jun Wei

    2005-12-01

    The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected or developed that reacted with the gasifier environment to form protective surfaces in

  20. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

    2004-07-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  1. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang

    2005-07-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  2. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang

    2005-10-01

    The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected/developed that either react with the gasifier environment to form protective surfaces in

  3. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

    2005-01-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  4. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

    2004-10-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  5. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

    2005-04-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  6. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick; Musa Karakus; Alireza Rezaie

    2004-03-30

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  7. Primordial Compositions of Refractory Inclusions

    Energy Technology Data Exchange (ETDEWEB)

    Grossman, L; Simon, S B; Rai, V K; Thiemens, M H; Hutcheon, I D; Williams, R W; Galy, A; Ding, T; Fedkin, A V; Clayton, R N; Mayeda, T K

    2008-02-20

    Bulk chemical and oxygen, magnesium and silicon isotopic compositions were measured for each of 17 Types A and B refractory inclusions from CV3 chondrites. After bulk chemical compositions were corrected for non-representative sampling in the laboratory, the Mg and Si isotopic compositions of each inclusion were used to calculate its original chemical composition assuming that the heavy-isotope enrichments of these elements are due to Rayleigh fractionation that accompanied their evaporation from CMAS liquids. The resulting pre-evaporation chemical compositions are consistent with those predicted by equilibrium thermodynamic calculations for high-temperature nebular condensates but only if different inclusions condensed from nebular regions that ranged in total pressure from 10{sup -6} to 10{sup -1} bar, regardless of whether they formed in a system of solar composition or in one enriched in OC dust relative to gas by a factor of ten relative to solar composition. This is similar to the range of total pressures predicted by dynamic models of the solar nebula for regions whose temperatures are in the range of silicate condensation temperatures. Alternatively, if departure from equilibrium condensation and/or non-representative sampling of condensates in the nebula occurred, the inferred range of total pressure could be smaller. Simple kinetic modeling of evaporation successfully reproduces observed chemical compositions of most inclusions from their inferred pre-evaporation compositions, suggesting that closed-system isotopic exchange processes did not have a significant effect on their isotopic compositions. Comparison of pre-evaporation compositions with observed ones indicates that 80% of the enrichment in refractory CaO + Al{sub 2}O{sub 3} relative to more volatile MgO + SiO{sub 2} is due to initial condensation and 20% due to subsequent evaporation for both Type A and Type B inclusions.

  8. Synthesis and characterization of Ni-Mo filler brazing alloy for Mo-W joining for microwave tube technology

    Directory of Open Access Journals (Sweden)

    Frank Ferrer Sene

    2013-04-01

    Full Text Available A brazing process based on Ni-Mo alloy was developed to join porous tungsten cathode bottom and dense molybdenum cathode body for microwave tubes manufacture. The Ni-Mo alloy was obtained by mixing and milling powders in the eutectic composition, and applied on the surface of the components. The brazing was made at 1400 °C by using induction heating in hydrogen for 5 minutes. Alumina surfaces were coated with the binder and analyzed by Energy Dispersive X-rays Fluorescence. The brazed samples were analyzed by Scanning Electron Microscopy coupled to Energy Dispersive Spectroscopy. Stress-strain tests were performed to determine the mechanical behavior of the joining. The quality of the brazing was evaluated by assuring the presence of a "meniscus" formed by the Ni-Mo alloy on the border of the tungsten and molybdenum joint, the absence of microstructural defects in the interface between the tungsten and molybdenum alloys, and the adhesion of the brazed components.

  9. A New Vacuum Brazing Route for Niobium-316L Stainless Steel Transition Joints for Superconducting RF Cavities

    Science.gov (United States)

    Kumar, Abhay; Ganesh, P.; Kaul, R.; Bhatnagar, V. K.; Yedle, K.; Ram Sankar, P.; Sindal, B. K.; Kumar, K. V. A. N. P. S.; Singh, M. K.; Rai, S. K.; Bose, A.; Veerbhadraiah, T.; Ramteke, S.; Sridhar, R.; Mundra, G.; Joshi, S. C.; Kukreja, L. M.

    2015-02-01

    The paper describes a new approach for vacuum brazing of niobium-316L stainless steel transition joints for application in superconducting radiofrequency cavities. The study exploited good wettability of titanium-activated silver-base brazing alloy (CuSil-ABA®), along with nickel as a diffusion barrier, to suppress brittle Fe-Nb intermetallic formation, which is well reported during the established vacuum brazing practice using pure copper filler. The brazed specimens displayed no brittle intermetallic layers on any of its interfaces, but instead carried well-distributed intermetallic particles in the ductile matrix. The transition joints displayed room temperature tensile and shear strengths of 122-143 MPa and 80-113 MPa, respectively. The joints not only exhibited required hermeticity (helium leak rate ultra-high vacuum but also withstood twelve hour degassing heat treatment at 873 K (suppresses Q-disease in niobium cavities), without any noticeable degradation in the microstructure and the hermeticity. The joints retained their leak tightness even after undergoing ten thermal cycles between the room temperature and the liquid nitrogen temperature, thereby establishing their ability to withstand service-induced low cycle fatigue conditions. The study proposes a new lower temperature brazing route to form niobium-316L stainless steel transition joints, with improved microstructural characteristics and acceptable hermeticity and mechanical properties.

  10. Microstructure characteristic of SS304/BNi-2/SS304 butt joint by high temperature brazing%SS304/BNi-2/SS304高温钎焊对接接头微观结构特征

    Institute of Scientific and Technical Information of China (English)

    竺国荣; 陈虎; 祝金丹; 巩建鸣

    2011-01-01

    通过试验手段研究了SS304/BNi-2/SS304钎焊对接接头微观结构特征,使用能谱分析结合合金三元相图研究了接头区域典型的微观结构形貌和特征相变化规律,讨论了降熔元素在接头等温凝固连接过程中所起的关键作用。结果表明,在钎焊温度时,B从液相钎料向固相母材的快速扩散控制了接头的等温凝固过程,也因此决定了接头的微观结构相特征;钎焊接头通常会存在4种典型的相特征区域;钎角质量对于整个钎焊接头性能有重要影响。%The microstructure characteristic of SS304/Bni -2/SS304 butt joint was analyzed by high temperature brazing through the experimental research. Some typical microstructural morphologies and phase transition feature of the butt joint were studied by using ternary phase diagrams and EDS analysis. The critical effect of element diffusion on isothermal solidification of brazed joint was also discussed by analyzing the microstructural evolution. The results showed that the quick diffusing of boron from the liquid filler alloy into solid base metal controlled the isothermal solidification process as well as the joint microstructure. Four typical characteristic zones could be observed for the whole brazed joint. The fillet quality played a very important role in the whole joint performance.

  11. Compatibility of refractory alloys with space reactor system coolants and working fluids

    International Nuclear Information System (INIS)

    The bulk of this report deals with compatibility studies in liquid lithium and boiling potassium. Substantial information is also presented concerning the reactivity of niobium and tantalum alloys with residual gases in high and ultrahigh vacuum atmospheres. The remaining information, which is much less extensive, covers the compatibility behavior of molybdenum and tungsten alloys in alkali metals and a qualitative assessment of the use of refractory metals for containing helium in a closed Brayton cycle. 22 references, 29 figures, 14 tables

  12. Two Conferences Held by The Refractories Branch in 2009

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ on March 29th-31th 2009,Refractory Raw Materials Academic Exchange Conference was Successfully held in Kaifeng,Henan Province,receiving 35 papers.More than 200 delegates from over 140 relative universities.scientific research institutes,enterprises on refractory raw materials and equipment manufacturing,refractory products manu-facturers,and refractories consu mers attended the meeting.

  13. Refractories for Industrial Processing. Opportunities for Improved Energy Efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hayden, H. Wayne [Metals Manufacture Process and Controls Technology, Inc., Oak Ridge, TN (United States); Angelini, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Moore, Robert E. [R.E. Moore Associates, Maricopa, AZ (United States); Headrick, William L. [R.E. Moore Associates, Maricopa, AZ (United States)

    2005-01-01

    Refractories are a class of materials of critical importance to manufacturing industries with high-temperature unit processes. This study describes industrial refractory applications and identifies refractory performance barriers to energy efficiency for processing. The report provides recommendations for R&D pathways leading to improved refractories for energy-efficient manufacturing and processing.

  14. Mechanical properties of SiC/BraSiC/SiC brazed assemblies and design criterion for failure

    International Nuclear Information System (INIS)

    Silicon carbide (SiC) based structures are widely used in space industry and energy conversion thanks to mechanical and thermal properties of this material and to its chemical stability. Brazing currently seems the most appropriate to allow the production of very large elements. The procedure called BraSiC uses SiC combined with a metal component, the bonding is made at high temperature, impregnation is achieved by gravity/capillarity. In a first step, the elastic properties and the toughness of the various constituents (substrates and solder) were characterized using ultrasonic methods and micro and nano-indentation. An extensive 4-point bending test campaign on bars assembled end-to-end was conducted to obtain measurements of the tensile strength. It led to analyze the role of different parameters: thickness of the butt joint (20 to 200 μm), temperature (from -196 to 1000 C), atmosphere (air, helium). Some additional tests have been initiated to understand the effect of a pre-existing notch or a lack of solder. This experimental work was accompanied by a theoretical model based on the use of a failure mixed criterion. This approach was used initially to assess the feasibility of an axisymmetric bending test on a disk-disk. It was then exploited to highlight the role of the thickness of the solder joint in tests on bars, resulting in a very simple formula, in perfect agreement with the experimental results: the most important parameter is the inverse of the square root of the solder joint thickness. (author)

  15. Brazing of Ti- Ni Coated Diamonds%复合镀覆Ti-Ni金刚石的钎焊应用

    Institute of Scientific and Technical Information of China (English)

    王艳辉; 臧建兵; 王明智

    2001-01-01

    Latest developments of coating technology show that, when diamond crystal or PCD is coated with Ti or W by vacuum slow vapor deposition process, it can be further coated with Ni, Co or Cr by electroless plating or electroplating so as to form a composite coating on its surface. Due to the strong metallurgical adhesion between diamond and coating, diamond is easily brazed onto different metal substrate. Composite-coated diamond is mainly used for making surface-set tool to obrain high protrusion height of diamond grit and strong interface adhesion. Thus tool's lifetime and efficiency are improved greatly.%镀覆技术的研究进展表明:经过真空微蒸发镀钛、钨的金刚石单晶或聚晶,可以采用化学镀或电镀的方法在钛或钨镀层上进一步镀覆镍、钴、铬等金属,这种复合镀层与金刚石界面强力冶金结合,并且可以采用各种钎焊方法实现金刚石与多种金属基体的焊接。复合镀覆的金刚石可用于各类表镶工具的制造,获得高出刃、高磨粒结合强度,使金刚石表镶工具的使用寿命和加工效率大幅度提高。

  16. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    Science.gov (United States)

    Kiebach, Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila; Sieborg, Bertil; Chen, Ming; Hjelm, Johan; Norrman, Kion; Chatzichristodoulou, Christodoulos; Hendriksen, Peter Vang

    2016-05-01

    An Ag-Al2TiO5 composite braze was developed and successfully tested as seal for solid oxide cells. The thermo-mechanical properties of the Ag-Al2TiO5 system and the chemical compatibility between this composite braze and relevant materials used in stacks were characterized and the leak rates as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates were demonstrated. Furthermore, the long-term stability of the Ag-Al2TiO5 composite braze was studied under relevant SOFC and SOEC conditions. The stability of brazed Crofer/Ag-Al2TiO5/NiO-YSZ assemblies in reducing atmosphere and in pure oxygen was investigated over 500 h at 850 °C. Additionally, a cell component test was performed to investigate the durability of the Ag-Al2TiO5 seal when exposed to dual atmosphere. The seals performed well over 900 h under electrolysis operation conditions (-0.5 A cm2, 850 °C), and no cell degradation related to the Ag-Al2TiO5 sealing was found, indicating that the developed braze system is applicable for the use in SOFC/SOEC stacks.

  17. Adhesive bonding and brazing of nanocrystalline diamond foil onto different substrate materials

    Science.gov (United States)

    Lodes, Matthias A.; Sailer, Stefan; Rosiwal, Stefan M.; Singer, Robert F.

    2013-10-01

    Diamond coatings are used in heavily stressed industrial applications to reduce friction and wear. Hot-filament chemical vapour deposition (HFCVD) is the favourable coating method, as it allows a coating of large surface areas with high homogeneity. Due to the high temperatures occurring in this CVD-process, the selection of substrate materials is limited. With the desire to coat light materials, steels and polymers a new approach has been developed. First, by using temperature-stable templates in the HFCVD and stripping off the diamond layer afterwards, a flexible, up to 150 μm thick and free standing nanocrystalline diamond foil (NCDF) can be produced. Afterwards, these NCDF can be applied on technical components through bonding and brazing, allowing any material as substrate. This two-step process offers the possibility to join a diamond layer on any desired surface. With a modified scratch test and Rockwell indentation testing the adhesion strength of NCDF on aluminium and steel is analysed. The results show that sufficient adhesion strength is reached both on steel and aluminium. The thermal stress in the substrates is very low and if failure occurs, cracks grow undercritically. Adhesion strength is even higher for the brazed samples, but here crack growth is critical, delaminating the diamond layer to some extent. In comparison to a sample directly coated with diamond, using a high-temperature CVD interlayer, the brazed as well as the adhesively bonded samples show very good performance, proving their competitiveness. A high support of the bonding layer could be identified as crucial, though in some cases a lower stiffness of the latter might be acceptable considering the possibility to completely avoid thermal stresses which occur during joining at higher temperatures.

  18. Ultra High Temperature Refractory Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Legacy refractory materials that have origins dating to the original Saturn program are commonly used in current launch facilities. Although they failure to meet...

  19. Ultra High Temperature Refractory Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Legacy refractory materials that have origins dating to the original Saturn program are commonly used in current launch facilities. Although they fail to meet the...

  20. Spalling Resistance Fast-drying Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    Wang Jing; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of spalling resistance fast-drying refractory castables.

  1. Prognostic Factors for Refractory Status Epilepticus

    Directory of Open Access Journals (Sweden)

    J. Gordon Millichap

    2013-03-01

    Full Text Available Researchers at the Mayo Clinic, Rochester, MN studied the outcome and identified prognostic factors for refractory status epilepticus (RSE in 54 adult patients, median age 52 years [range 18-93].

  2. The Modified Atkins Diet in Refractory Epilepsy

    OpenAIRE

    Suvasini Sharma; Puneet Jain

    2014-01-01

    The modified Atkins diet is a less restrictive variation of the ketogenic diet. This diet is started on an outpatient basis without a fast, allows unlimited protein and fat, and does not restrict calories or fluids. Recent studies have shown good efficacy and tolerability of this diet in refractory epilepsy. In this review, we discuss the use of the modified Atkins diet in refractory epilepsy.

  3. The modified atkins diet in refractory epilepsy.

    Science.gov (United States)

    Sharma, Suvasini; Jain, Puneet

    2014-01-01

    The modified Atkins diet is a less restrictive variation of the ketogenic diet. This diet is started on an outpatient basis without a fast, allows unlimited protein and fat, and does not restrict calories or fluids. Recent studies have shown good efficacy and tolerability of this diet in refractory epilepsy. In this review, we discuss the use of the modified Atkins diet in refractory epilepsy. PMID:24627806

  4. Status epilepticus: Analysis of refractory cases

    OpenAIRE

    B. P. Gladov; O. A. Podgornaya; P. N. Vlasov

    2016-01-01

    Objective: to analyze refractory status epilepticus (SE) cases.Patients and methods. Fifteen female patients aged 21 to 62 years with refractory SE were comprehensively examined using long-term electroencephalography monitoring. The investigators evaluated the efficiency of treatment regimens with intravenous antiepileptic drugs (AEDs), such as diazepam (DZP); valproic acid (VPA); levetiracetam; and lacosamide and their combinations, at the prehospital and hospital stages, as well as SE thera...

  5. Effect of interlayer on the mechanical properties of YG8 hard carbide/40Cr steel brazed joints

    Institute of Scientific and Technical Information of China (English)

    Wu Mingfang; Pu Juan; Chen Jian

    2009-01-01

    The effects of Cu foil and Ni foil on the mechanical properties of YG8 hard carbide/4OCr steel brazed joints were investigated. The results show that both Cu foil and Ni foil were beneficial to decrease the residual stress and enhance the joint strength. Moreover, Ni foil exhibited the better impact on enhancing the joint strength relative to Cu foil. When Cu foil was used as interlayer material, the key factor to restrain the joint strength was the massive and quick dissolution of Cu. Therefore, in order to prevent the excessive dissolution of Cu foil, the process parameter should be controlled strictly in the brazing process.

  6. Refractory migraine in a headache clinic population

    Directory of Open Access Journals (Sweden)

    Fernandez-Torron Roberto

    2011-08-01

    Full Text Available Abstract Background Many migraineurs who seek care in headache clinics are refractory to treatment, despite advances in headache therapies. Epidemiology is poorly characterized, because diagnostic criteria for refractory migraine were not available until recently. We aimed to determine the frequency of refractory migraine in patients attended in the Headache Unit in a tertiary care center, according to recently proposed criteria. Methods The study population consisted of a consecutive sample of 370 patients (60.8% females with a mean age of 43 years (range 14-86 evaluated for the first time in our headache unit over a one-year period (between October 2008 and October 2009. We recorded information on clinical features, previous treatments, Migraine Disability Assessment Score (MIDAS, and final diagnosis. Results Overall migraine and tension-type headache were found in 46.4% and 20.5% of patients, respectively. Refractory migraine was found in 5.1% of patients. In refractory migraineurs, the mean MIDAS score was 96, and 36.8% were medication-overusers. Conclusions Refractory migraine is a relatively common and very disabling condition between the patients attended in a headache unit. The proposed operational criteria may be useful in identifying those patients who require care in headache units, the selection of candidates for combinations of prophylactic drugs or invasive treatments such as neurostimulation, but also to facilitate clinical studies in this patient group.

  7. REFRACTORY THROMBOCYTOPENIA AND NEUTROPENIA: A DIAGNOSTIC CHALLENGE

    Directory of Open Access Journals (Sweden)

    Emmanuel Gyan

    2015-02-01

    Full Text Available Background. The 2008 WHO classification identified refractory cytopenia with unilineage dysplasia (RCUD as a composite entity encompassing refractory anemia, refractory thrombocytopenia (RT, and refractory neutropenia (RN, characterized by 10% or more dysplastic cells in the bone marrow respective lineage. The diagnosis of RT and RN is complicated by several factors.  Diagnosing RT first requires exclusion of familial thrombocytopenia, chronic auto-immune thrombocytopenia, concomitant medications, viral infections, or hypersplenism. Diagnosis of RN should also be made after ruling out differential diagnoses such as ethnic or familial neutropenia, as well as acquired, drug-induced, infection-related or malignancy-related neutropenia. An accurate quantification of dysplasia should be performed in order to distinguish RT or RN from the provisional entity named idiopathic cytopenia of unknown significance (ICUS. Cytogenetic analysis, and possibly in the future somatic mutation analysis (of genes most frequently mutated in MDS, and flow cytometry analysis aberrant antigen expression on myeloid cells may help in this differential diagnosis. Importantly, we and others found that, while isolated neutropenia and thrombocytopenia are not rare in MDS, those patients can generally be classified (according to WHO 2008 classification as refractory cytopenia with multilineage dysplasia or refractory anemia with excess blasts, while RT and RN (according to WHO 2008 are quite rare.These results suggest in particular that identification of RT and RN as distinct entities could be reconsidered in future WHO classification updates.

  8. Control of the refractory lining wear in blast furnaces, using a radiotracer technique

    International Nuclear Information System (INIS)

    Small metal 60Co sources, double encapsulated with quartz and alumina, were inserted (at different depths and levels) into the refractory bricks of the blast furnace walls, and the initial radioactivity emerging at each location recorded as a reference data for future measurements. The displacement of the charge inside the blast furnace originates a progressive wear of the refractory lining and after certain time, the inner sources will begin to be scaped off from the wall and then dissolved in the molten iron. By periodically monitoring the radiation level at the points where the sources were placed, it is possible to know if some of them was removed by the wearing process. This, in turn, will indicate the thickness of refractory material lost in each location making of the blast furnace, as a function of time. The practical application of this method in the Brazilian steel industry is reported. (Author)

  9. Model of Gas Flow Through Porous Refractory Applied to an Upper Tundish Nozzle

    Science.gov (United States)

    Liu, Rui; Thomas, Brian G.

    2015-02-01

    Argon gas commonly is injected into the liquid metal stream through the porous refractory walls in many metallurgical processes. In this work, a new model has been developed to investigate gas diffusion through heated porous refractory, including the effects of refractory geometry, the thermal expansion of the gas, temperature-dependent gas viscosity, and possible leakage into unsealed joints. A novel one-way-flow pressure boundary condition has been formulated and implemented to prevent unrealistic flow into the refractory. The complete model is validated with both analytical solutions of 1D test problems and observations of a water bubbling experiment. Then, to demonstrate practical application of this general model, argon gas flow is simulated through a double-slitted upper tundish nozzle during continuous steel casting with a slide-gate system. Realistic liquid steel pressure distributions with the bubbling threshold condition are applied on the inner surface. Parametric studies are conducted to investigate the effects of joint gas leakage, refractory conductivity, permeability, and injection pressure on the resulting gas distributions, gas mass flow rates, and leakage fraction. This new model of porous flow can serve as the first step of a comprehensive multiphase model system.

  10. Quality evaluations of the fuel bundle welds and brazed joints by acoustic microscopy

    International Nuclear Information System (INIS)

    For more than 20 years, the quality control of the end-cap, end-plates welds and of the brazed appendage joints is made by destructive methods (metallographic examinations or mechanical tests) on specimens sampled from production. Having a very limited statistics, these destructive methods are useful only to indicate 'trends' of the production quality, not for detecting infrequent single defect events. It is recognized that nondestructive examination techniques are required to achieve sufficient evidence of the production quality, at a statistically significant sampling rate. For this reason, the INR-Ultraacoustics R and D Lab has develop a family of equipments for high resolution ultrasonic imaging, at performances close to the Acoustic Microscopy domain. The paper make a presentation of the examination methods and of the experimental results obtained on characteristic welds and brazed joints samples. Detailed off-line evaluations of the C-scan and B-scan ultrasonic images are made and comparative analyses with metallography are performed. Also, in the case of end-cap welds, numerical stress analysis are made, in order to establish the influence of flaws on the weld strength. (author)

  11. Melting Point Depression and Fast Diffusion in Nanostructured Brazing Fillers Confined Between Barrier Nanolayers

    Science.gov (United States)

    Kaptay, G.; Janczak-Rusch, J.; Jeurgens, L. P. H.

    2016-05-01

    Successful brazing using Cu-based nanostructured brazing fillers at temperatures much below the bulk melting temperature of Cu was recently demonstrated (Lehmert et al. in, Mater Trans 56:1015-1018, 2015). The Cu-based nano-fillers are composed of alternating nanolayers of Cu and a permeable, non-wetted AlN barrier. In this study, a thermodynamic model is derived to estimate the melting point depression (MPD) in such Cu/AlN nano-multilayers (NMLs) as function of the Cu nanolayer thickness. Depending on the melting route, the model predicts a MPD range of 238-609 K for Cu10nm/AlN10nm NMLs, which suggests a heterogeneous pre-melting temperature range of 750-1147 K (476-874 °C), which is consistent with experimental observations. As suggested by basic kinetic considerations, the observed Cu outflow to the NML surface at the temperatures of 723-1023 K (450-750 °C) can also be partially rationalized by fast solid-state diffusion of Cu along internal interfaces, especially for the higher temperatures.

  12. 高硅铝合金真空钎焊接头组织与性能测试研究%Microstructure and Properties" Testing of Hypereutectic Si-A1 Alloy Vacuum Brazed Joint

    Institute of Scientific and Technical Information of China (English)

    陈潇潇; 侯玲; 徐道荣

    2012-01-01

    选用Cu箔、Zn及BA188SiMg片状钎料作为填充金属,采用真空加热方法进行高硅铝合金的钎焊连接,并对接头进行光学金相、显微硬度、扫描电子显微等测试、分析、研究。结果表明:3种钎料钎焊高硅铝合金,通过凝固、结晶等过程形成冶金结合,生成共晶体和固溶体组织,形成可靠的连接接头,外观良好。%Hypereutectic Si A1 Alloys were connected by vacuum soldering with the filler of BAI88SiMg, pure copper and zinc, and the joints of brazing were analyzed and researched by optical microscope,Vickers and scanning electron microscopy. The results show that hypereutectic Si-A1 alloys can be connected hard with the solid solution and eutectic by the process of solidification and crystallization with three brazing filler metals, and reliable joints with good surface are formed.

  13. PREPARATION OF REFRACTORY OXIDE MICROSPHERE

    Science.gov (United States)

    Haws, C.C. Jr.

    1963-09-24

    A method is described of preparing thorium oxide in the form of fused spherical particles about 1 to 2 microns in diameter. A combustible organic solution of thorium nitrate containing additive metal values is dispersed into a reflected, oxygen-fed flame at a temperature above the melting point of the resulting oxide. The metal additive is aluminum at a proportion such as to provide 1 to 10 weight per cent aluminum oxide in the product, silicon at the same proportion, or beryllium at a proportion of 12 to 25 weight per cent beryllium oxide in the product. A minor proportion of uranium values may also be provided in the solution. The metal additive lowers the oxide melting point and allows fusion and sphere formation in conventional equipment. The product particles are suitable for use in thorium oxide slurries for nuclear reactors. (AEC)

  14. Icosahedral boron-rich solids as refractory semiconductors

    International Nuclear Information System (INIS)

    Icosahedral boron-rich solids are refractory materials composed of twelve-atom boron-rich icosahedral units with strong intericosahedral linkages. These distinctive structures admit unusual electronic and thermal transport properties. Here the distinctive (three-center) bonding which underlies these materials is first described. Then it is shown how insulators, semiconductors and highly degenerate (metal-like) materials emerge from the same basic structure with appropriate substitutions. The electronic transport of the boron carbides is then addressed. The boron carbides are degenerate p-type semiconductors in which the charge carriers are diamagnetically aligned pairs of electrons which hop between icosahedra. Uniquely, this thermally activated hopping conductivity increases with increasing hydrostatic pressure. However, the Seebeck coefficient (thermoelectric power) is uncharacteristic of a degenerate semiconductor. Namely, the Seebeck coefficient is typically both large and an increasing function of temperature. In addition, despite the hardness and refractory character of these materials, their thermal conductivities can be surprisingly low with a glass-like temperature dependence. These features are manifestations of the distinctive structure and bonding of these solids. In fact, this novel mix of properties makes the boron carbides exceptionally good very-high-temperature p-type thermoelectric materials. Icosahedral boron-rich solids have additional potential as high temperature semiconductors. In particular, the wide-gap icosahedral boron-rich pnictides, B/sub 12/P/sub 2/ and B/sub 12/As/sub 2/, may be doped to form wide-gap refractory semiconductors. For example, replacement of the group V element with either a group VI or a group IV element is expected to yield n-type and p-type materials, respectively

  15. Mechanical characterization and modeling of brazed tungsten and Cu–Cr–Zr alloy using stress relief interlayers

    International Nuclear Information System (INIS)

    A rapidly solidified foil-type Ti–Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu–Cr–Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu–Cr–Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data

  16. 78 FR 53159 - Standard for Welding, Cutting, and Brazing; Extension of the Office of Management and Budget's...

    Science.gov (United States)

    2013-08-28

    ... Paperwork Reduction Act of 1995 (44 U.S.C. 3506 et seq.) and Secretary of Labor's Order No. 1-2012 (77 FR... Occupational Safety and Health Administration Standard for Welding, Cutting, and Brazing; Extension of the... Budget's (OMB) approval of the information collection requirements contained in the Standard for...

  17. Microstructural and Mechanical Evaluation of a Cu-Based Active Braze Alloy to Join Silicon Nitride Ceramics

    Science.gov (United States)

    Singh, M.; Asthana, Rajiv; Varela, F. M.; Martinez-Fernandez, J.

    2010-01-01

    Self-joining of St. Gobain Si3N4 (NT-154) using a ductile Cu-Al-Si-Ti active braze (Cu-ABA) was demonstrated. A reaction zone approx.2.5-3.5 microns thick) developed at the interface after 30 min brazing at 1317 K. The interface was enriched in Ti and Si. The room temperature compressive shear strengths of Si3N4/Si3N4 and Inconel/Inconel joints (the latter created to access baseline data for use with the proposed Si3N4/Inconel joints) were 140+/-49MPa and 207+/-12MPa, respectively. High-temperature shear tests were performed at 1023K and 1073 K, and the strength of the Si3N4/Si3N4 and Inconel/Inconel joints were determined. The joints were metallurgically well-bonded for temperatures above 2/3 of the braze solidus. Scanning and transmission electron microscopy studies revealed a fine grain microstructure in the reaction layer, and large grains in the inner part of the joint with interfaces being crack-free. The observed formation of Ti5Si3 and AlN at the joint interface during brazing is discussed.

  18. Joining of CBN abrasive grains to medium carbon steel with Ag-Cu/Ti powder mixture as active brazing alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ding, W.F. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China)]. E-mail: dingwf2000@vip.163.com; Xu, J.H. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Shen, M. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Su, H.H. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Fu, Y.C. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Xiao, B. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China)

    2006-08-25

    In order to develop new generation brazed CBN grinding wheels, the joining experiments of CBN abrasive grains and medium carbon steel using the powder mixture of Ag-Cu alloy and pure Ti as active brazing alloy are carried out at elevated temperature under high vacuum condition. The relevant characteristics of the special powder mixture, the microstructure of the interfacial region, which are both the key factors for determining the joining behavior among the CBN grains, the filler layer and the steel substrate, are investigated extensively by means of differential thermal analysis (DTA), scanning electron microscope (SEM) and energy dispersion spectrometer (EDS), as well X-ray diffraction (XRD) analysis. The results show that, similar to Ag-Cu-Ti filler alloy, Ag-Cu/Ti powder mixture exhibits good soakage capability to CBN grains during brazing. Moreover, Ti in the powder mixture concentrates preferentially on the surface of the grains to form a layer of needlelike Ti-N and Ti-B compounds by chemical metallurgic interaction between Ti, N and B at high temperature. Additionally, based on the experimental results, the brazing and joining mechanism is deeply discussed in a view of thermodynamic criterion and phase diagram of Ti-B-N ternary system.

  19. Development and heat load experiments of graphite brazed to stainless steel for the first wall structure of FER

    International Nuclear Information System (INIS)

    A guard limiter concept with graphite brazed to a stainless steel base plate has been proposed in FER. The bonding of graphite and stainless steel was successfully done by vacuum brazing with an interlayer material of Mo or Cu. Mechanical strengths were measured by tensile and shear tests. Fatigue test up to approximately 107 cycles were done. Heat load experiments were performed with electron beam equipment. Brazed materials with a Mo interlayer were subjected to a heat load up to 60 MJ/m2 (6 kJ/cm2). No complete failures were observed in every condition, but cracks were generated by heat loads greater than 40 MJ/m2 (4 kJ/cm2). The failures were generated in graphite near to the interface. Mechanical strength and thermal shock resistance were improved by the change from 1 to 3 mm in thickness of Mo interlayer. Residual stresses due to brazing and cool-down were analyzed with an FEM code, and the results were compared with strain measurements on the test specimen. A comparison study on interlayer materials is continuing, and heat load cycle tests are now underway for 10 MJ/m2 (1 kJ/cm2), which is a target value based on the FER design. (orig.)

  20. Induction brazing of 6063/3 A21 aluminum alloy%6063和3A21铝合金的感应钎焊应用研究

    Institute of Scientific and Technical Information of China (English)

    杨林

    2013-01-01

    介绍了感应钎焊技术在雷达产品常用钎焊铝合金上的应用,通过对铝合金感应加热的感应器优化设计技术和精密温控技术的研究,实现了铝合金感应钎焊的精密控温,进行了管与管、管与法兰异型接头的感应器设计,开展了铝合金的感应硬钎焊工艺研究,分析了铝合金感应钎焊工件的钎焊缝和钎焊圆角、尺寸变形精度、表面氧化和微观组织等.文中实现了铝合金复杂结构的感应钎焊,并应用于铝合金6063法兰和3A21方型波导管接头的钎焊,为此类结构提供一种新的焊接方法.%The application of induction brazing to aluminum alloy composite in radar was introduced. The induction brazing temperature was precisely controlled by the optimization of induction coil and the research on temperature - control technology. The induction coil used in brazing tube/tube or tube/flange joint was design, and the induction brazing process was also studied. The brazed joint, brazing deformation, surface oxidation, and microstructure of the aluminum alloy were analyzed. This study realizes the induction brazing of aluminum alloy composite with complicate structure, and this technology was applied to braze 6063 aluminum alloy flange and 3A21 aluminum alloy rectangle wave guide, which provided a new method to braze aluminum alloy composite with similar structure.

  1. Analysis on the Causes for Refractory GERD

    Institute of Scientific and Technical Information of China (English)

    陈婕; 许军英; 徐勇; 谢小平; 易粹琼; 侯晓华

    2002-01-01

    To analyze the causes of failure in conventional treatment to refractory gastroesophageal reflux diseases (GERD) patients, 16 refractory GERD patients (group R) and 16 eases of GERD primarily diagnosed (group P) were studied. Endoscopy, pathologic examination and 14C urea breath test were conducted in every patient. 24 h ambulatory pH and bilirubin monitoring were performed with Digitrapper MI Ⅲ and Synetics Bilitec 2000. It was found that esophagitis in group R was more severe than in group P. The rate of Helicobacter pylori infection in group R was significantly lower than in group P. Fraction time pH below 4. 00 was not longer while the bile reflux represented by fraction time abs above 0. 14 was greater for patients in the group R as compared with those in the group P. The mixed refluxes and pure bile refluxes between the two groups had significant difference. The reflux episodes in the group R mainly occurred during nights. These results indicated that severe esophagitis, especially Barrett's esophagus with complications makes it difficult to control GERD. Severe duodenogastroesophageal refluxes (DGER) are often accompanied by refractory GERD. Mixed refluxes aggravate the esophageal injuries. Pure bile refluxes and nocturnal refluxes may cause failure of administration of proton pump inhibitors (PPI) in the morning. Helicobacter pylori infection and acid refluxes may not be the direct cause of refractoriness. Individual refractory GERD patient without abnormal results on pH or bile reflux recently should be diagnosed again.

  2. A combined electron probe micro analysis and scanning Kelvin probe force microscopy study of a modified AA4xxx/AA3xxx aluminium brazing sheet

    International Nuclear Information System (INIS)

    Highlights: • SKPFM and FE-EPMA for a modified aluminium brazing sheet were performed. • Cross-sectional electrochemical properties of the material were measured. • Cross-sectional variation of microstructural chemistry was investigated. • The electrochemical responses were correlated to the microstructural features. • A solution for corrosion protection enhancement of the material was proposed. -- Abstract: The electrochemical and microstructural properties of the clad and core from a modified AA3xxx/AA4xxx brazing sheet were investigated before and after brazing. For this, scanning Kelvin probe force microscopy (SKPFM) and field emission electron probe micro analysis (FE-EPMA) were used. The Volta potential difference (VPD) was measured as a function of depth for the brazed and non-brazed sheets. This was correlated with the cross-sectional variation of chemistry and microstructure that result from brazing. Furthermore, potentiodynamic polarization experiments and subsequent microscopic analysis of the corroded samples were used to explore the corrosion mechanism of the modified brazed sheet. The investigation revealed that the major consequences of brazing for the microstructure are: an increase in the Si content of the matrix in the heat affected zone (HAZ); a non-uniform distribution of Cu in the HAZ; an accumulation of Cu in Al–Si eutectics and around the grain boundaries, including α-Al(Mn,Fe)Si and Al2Cu intermetallics; the presence of some continuous grain boundaries in both the clad and core of the sheet; and the non-uniform precipitation of intermetallics at Al–Si eutectic phases. The impact of these microstructural changes on the corrosion behaviour of the brazed sheet was: to increase the VPD of the re-solidified clad matrix; to introduce localized corrosion susceptibility on the brazed clad and core structures; and to reduce the cathodic protection power of the re-solidified clad material. As a result of the correlation between

  3. Star dust. [refractory grains blown into interstellar space

    Science.gov (United States)

    Ney, E. P.

    1977-01-01

    Recent infrared techniques have revealed that the dust which is a major constituent of the universe, is composed of refractory grains produced by certain classes of stars, condensed in their atmospheres and blown into interstellar space by the radiation pressure of these stars. In some cases stars are surrounded by dust shells which consist of carbon refractories in the case of a carbon-rich environment, and metallic silicates of the kind that produced terrestrial planets in the case of oxygen-rich environments. A few of these infrared stars (called cygnids) exhibit a unique morphology that suggests the formation of a planetary stage in the evolution of a planetary nebula. Comets which are bright in the infrared and believed to be the remnants of the most primitive material in the solar nebula, are found to inject the astrophysical dust into our solar system together with asteroidal debris. Certain novae are also found to condense grains which are blown out in their shells after the explosion.

  4. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    Science.gov (United States)

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  5. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    Directory of Open Access Journals (Sweden)

    Shoji Hayashi

    Full Text Available Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal.

  6. High temperature resistant cermet and ceramic compositions. [for thermal resistant insulators and refractory coatings

    Science.gov (United States)

    Phillips, W. M. (Inventor)

    1978-01-01

    High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

  7. [Refractory ceramic fibers, kinds, health effects after exposure, TLVs].

    Science.gov (United States)

    Woźniak, H; Wiecek, E

    1996-01-01

    Ceramic fibres are amorphous or crystalline synthetic mineral fibres which are characterised by refractory properties (i.c. stability in temperature above 1000 degrees C). In general, ceramic fibres are produced from aluminium oxide, silicon oxide and other metal oxides and less frequently from non-oxide materials such as silicon carbide, silicon nitride and boron nitride. In Poland, the production of ceramic fibres was begun in the Refractory Materials Plant, Skawina, during mid-eighties. The production capacity accounts for about 600 tons annually. It is estimated that approximately 3000 persons are exposed to the effect of ceramic fibres in Poland. During the production of ceramic fibres, concentrations of respiral fibres in the air at work places range from 0.07 to 0.27 f/cm3; during the manufacture of ceramic fibre products from 0.23 to 0.71 f/cm3 and during the application of ceramic fibre products from 0.07 to 1.67 f/cm3. As published data depict, fibres longer than 5 microns are most common in the work environment, and the proportion of fibres with diameters below 1 micron accounts for 40-50%. Bearing in mind the present situation in Poland, namely combined exposure to asbestos (during removal of worn out heat-insulating materials) and ceramic fibres (during installation of new insulation), as well as in view of own investigations and literature data which evidence a strong carcinogenic effect of certain fibres, the following MAC values have been adopted: Dusts of refractory ceramic fibres: total dust-2 mg/m3; respirable fibres-1 f/cm3 (L > 5 microns; D < 3 microns; L: D < 3:1) Dusts of reflactory ceramic fibres mixed with asbestos: total dust-1 mg/m3; respirable fibres-1 f/m3. Dusts of refractory ceramic fibres mixed with other man-made mineral fibres (MMMF): total dust-2 mg/m3; respirable fibres-1 f/m3. According to the IARC, ceramic fibres have been included into group 2B-suspected human carcinogen. PMID:8847986

  8. Abundances of refractory elements in quasars

    International Nuclear Information System (INIS)

    New observations of iron, silicon, aluminum, magnesium, and carbon lines in quasars are presented. From comparison of these and previous observations with theoretical models, it is found that the gas-phase abundances of these refractory elements cannot be much less than solar, and in particular that they do not show the order of magnitude depletions that are found in planetary nebulae and the interstellar medium. Because of this lack of depletion of refractory elements it is argued that the broad emission-line clouds are probably deviod of dust

  9. Cell therapy of refractory Crohn's disease.

    Science.gov (United States)

    Knyazev, O V; Parfenov, A I; Shcherbakov, P L; Ruchkina, I N; Konoplyannikov, A G

    2013-11-01

    We analyzed medium-term efficiency and safety of biological therapy of Crohn's disease, in particular transplantation of allogenic mesenchymal stromal bone marrow cells and anticytokine therapy with selective immunosuppressive agents. It was found that both methods of biological therapy of refractory Crohn's disease resulted in clinical and in some cases endoscopic remission. In most cases, clinical remission was maintained without steroid hormone therapy. Thus, both methods produce comparable clinical results. It was concluded that transplantation of mesenchymal stromal bone marrow cells could be considered as a promising method in the therapy of refractory Crohn's disease comparable by its efficiency with infliximab therapy. PMID:24319711

  10. Scanning Kelvin probe force microscopy as a means of predicting the electrochemical characteristics of the surface of a modified AA4xxx/AA3xxx (Al alloys) brazing sheet

    International Nuclear Information System (INIS)

    Highlights: ► Macro- and micro-electrochemical surface properties of an aluminium brazing sheet were investigated. ► Electrochemical surface properties before and after brazing were studied and compared. ► Scanning Kelvin probe force microscopy and potentiodynamic polarization measurements were performed. ► The electrochemical responses were correlated to the pre- and post-brazing treatment microstructure. -- Abstract: Macro- and micro-electrochemical properties of clad and core surfaces of a modified AA4xxx/AA3xxx brazing sheet material, before and after brazing, have been evaluated and compared. By scanning Kelvin probe force microscopy (SKPFM), the Volta potential distribution over the brazed and non-brazed clad surfaces was measured. The changes in the Volta potential maps were correlated to the macro-electrochemical responses of the surfaces and the microstructural features that evolve as a result of brazing. By performing potentiodynamic polarization experiments and microscopic analysis of the corroded surfaces and cross sections, the suitability of SKPFM analysis for corrosion performance prediction of the aluminium brazing sheet material in a sea water acidified accelerated test (SWAAT) environment was confirmed. Considering the purity of Si phase in the structures of both brazed and non-brazed material, it is suggested that Si can be applied as a reliable local reference in both structures to compare the changes in Volta potential differences as the result of different heat treatments of aluminium brazing sheet. Increasing the copper content of the re-solidified clad material as a result of brazing treatment was found to increase the Volta potential of the matrix which in turn reduces the cathodic protection power of the re-solidified clad material towards the core material

  11. The Effect of Refining Slag and Refractory on Inclusion Transformation in Extra Low Oxygen Steels

    Science.gov (United States)

    Liu, Chunyang; Huang, Fuxiang; Wang, Xinhua

    2016-04-01

    MgO-based refractory and MgO bearing slag both have the potential to supply Mg or Ca to the molten steel and then prompt the inclusion transformation. In this paper, the effect of MgO-based refractory and MgO bearing slag on the spinel generation was investigated on laboratorial scale. The results indicated that refractory had a great contribution to MgO·Al2O3 spinel generation. Although refining slag was faster than MgO-C refractory and than MgO refractory in terms of Mg supply velocity, if the interaction area with the molten steel was taken into calculation, MgO-C and MgO refractory supplied more Mg into molten steel than refining slag during the same time. In addition, refining slag can not only supply Mg into the molten steel to form MgO in inclusions but also supply Ca to generate CaO bearing inclusions. The Al2O3 inclusions transformed through the Al2O3 → MgO·Al2O3 → CaO·MgO·Al2O3 routine and the reason why the Al2O3 inclusions degraded into MgO·Al2O3 rather than CaO·Al2O3 inclusions firstly was clarified. CaO and MgO in the slag can be both reduced at the slag-metal interface and then supply [Ca] and [Mg] into the steel melt. [Ca] activity was dramatically suppressed by the dissolved oxygen in the steel melt and the Ca activity coefficient was near zero, however, the Mg activity coefficient was almost 1, and therefore, MgO·Al2O3 spinel generated firstly. When the dissolved oxygen decreased and the Ca activity increased, [Ca] reacted with existed inclusions spinel and generated CaO·MgO·Al2O3 inclusions.

  12. Theoretical evaluation of thermal imaging for detection of erosive wear of internally refractory-lined transfer lines

    Energy Technology Data Exchange (ETDEWEB)

    Hsieh, C. K.; Ellingson, W. A.; Su, K. C.

    1980-05-01

    Infrared scanning has potential use in detecting erosive wear (thickness change) of the refractory surface of large-diameter steel pipes internally lined with refractory concrete, which are typical of those used in coal-conversion processes. An analytical study was conducted to determine the viability of this method. Heat-transfer models were developed to predict surface-temperature distributions on the outer metal surface for various erosive-wear conditions on the inner surface, assuming uniform inner-surface temperature. Variables investigated included thermal conductivity of the refractory concrete, thermal contact resistance between the steel shell and the refractory, outer-surface convective coefficient, outer-surface radiative properties, and refractory-lining thickness and composition. The study used two- and three-dimensional heat-transfer models and various well-defined rectangular cavities on the inner surface. Temperature resolution, and thus calculation of cavity sizes from surface-temperature profiles, is better when the convective coefficient is small and the interfacial contact resistance is uniformly low. The presence of dual refractory-concrete liners using a layer of insulating concrete between the hot-face lining and the steel shell, together with thick steel (t > 25 mm), tends to smear temperature patterns and reduce the temperature gradient so that calculation of cavity shapes becomes impractical. 44 figures, 15 tables.

  13. Recent advances in silica-alumina refractory: A review

    Directory of Open Access Journals (Sweden)

    Chaouki Sadik

    2014-06-01

    Full Text Available In this article, the elaboration and the characterization of silica-alumina refractory have been reviewed. Refractory oxides encompass a broad range of unary, binary, and ternary ceramic compounds that can be used in structural, insulating, and other applications. This paper provides a historical perspective on the elaboration and the use of silica-alumina refractory, reviews applications for refractory oxides, describes typical processing routes, overviews fundamental structure–property relations, and summarizes the properties of these materials.

  14. ON FABRICATION AND BRAZING OF 15A, 120 keV CONTINUOUS DUTY ACCELERATOR GRID ASSEMBLIES

    Energy Technology Data Exchange (ETDEWEB)

    Biagi, L.A.; Koehler, G.W.; Paterson, J.A.

    1980-05-01

    The development of high intensity neutral beam injectors at the Lawrence Berkeley Laboratory has progressed from relatively low duty cycle, low energy devices to the next generation of continuous duty high energy units. The earlier pulsed versions were designed with edge cooled grid structures described ·in a previous publication. The prerequisites set by the higher duty cycle devices no longer allow the edge cooling methods to be employed. Hollow molybdenum grid rails with deionized cooling water flowing at pressures of approximately 1.73 x 10{sup 6}Pa (250 PSI) at from 1.135 to 1.89 liters per minute (.3 to .5 GPM) are brazed to Type 304L stainless steel rail holders.

  15. Nonlinear thermal and structural analysis of a brazed solar-central-receiver panel

    Energy Technology Data Exchange (ETDEWEB)

    Napolitano, L.M. Jr.; Kanouff, M.P.

    1981-07-01

    One part of the evaluation program for a molten sodium central receiver was to be a test of a reduced-scale panel at Sandia's Central Receiver Test Facility in Albuquerque. The panel incorporates a new way of joining tubes - brazing to intermediate filler strips - which can affect the panel's lifetime. To calculate the stresses and strains for the worst-case section of the experimental panel, we have done a nonlinear elastic-plastic analysis with the MARC finite element computer code, which takes the temperature dependence of the material properties into account. From the results, tube design lifetimes are predicted. The analysis shows that concerns for cracking and reduction in lifetime are warranted, but a more detailed fracture analysis is necessary to determine whether there is a stable-crack-growth problem.

  16. Experimental constraints on heating and cooling rates of refractory inclusions in the early solar system

    Science.gov (United States)

    Boynton, W. V.; DRAKE; HILDEBRAND; JONES; LEWIS; TREIMAN; WARK

    1987-01-01

    The refractory inclusions in carbonaceous chondrites were the subject of considerable interest since their discovery. These inclusions contain minerals that are predicted to be some of the earliest condensates from the solar nebula, and contain a plethora of isotopic anomalies of unknown origin. Of particular interest are those coarse-grained inclusions that contain refractory metal particles (Fe, Ni, Pt, Ru, Os Ir). Experimental studies of these inclusions in terrestrial laboratories are, however, complicated because the dense particles tend to settle out of a molten or partially molten silicate material. Heating experiments in the Space Station technology and microgravity in order to observe the effects of metal nuggets (which may act as heterogeneous nucleation sites) on nucleation rates in silicate systems and to measure simultaneously the relative volatilization rate of siderophile and lithophile species. Neither experiment is possible in the terrestrial environment.

  17. Roasting of refractory gold and silver concentrate; Tostacion de un concentrado refractario de oro y plata

    Energy Technology Data Exchange (ETDEWEB)

    Coraonado, J. H.; Encinas, M. A.; Leyva, M. A.; Valenzuela, J. L.; Valenzuela, A.; Munive, G. T.

    2012-11-01

    In processing of precious metal ores with high pyrite content, refractory concentrates are obtained, which are difficult to process. A refractory gold and silver concentrate was leached with sodium cyanide. Results show low extraction percentages, being 34 % of gold and 40 % of silver. A roasting method to oxidize the concentrate was used, making it more susceptible to cyanidation, hence a more efficient way to extract precious metals. The variables include roasting temperature and roasting and cyanidation time. In addition, the hot calcine was added to the leaching solution at room temperature to analyze the effect on particle size and recovery. The best results, although not entirely satisfactory (50 % of gold and 61 % of silver) were obtained by roasting the concentrate for 4 h at 600 degree centigrade, followed by cyanidation for 20 h. The lime consumption to raise the pH to about 11.3 was increased markedly to 25 kg/m{sup 3}. (Author) 11 refs.

  18. Bibliography of the technical literature of the Materials Joining Group, Metals and Ceramics Division, 1951 through June 1987

    International Nuclear Information System (INIS)

    This document contains a listing of the written scientific information originating in the Materials Joining Group (formerly the Welding and Brazing Group), Metals and Ceramics Division, Oak Ridge National Laboratory during 1951 through June 1987. It is a registry of about 400 documents as nearly as possible in the order in which they were issued

  19. Export and Import Situation of Refractories in China

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    China has been the biggest country in production and exporting of refractories. The article describes the problems in the export and import and suggestions on development of refractories. In the future, China will expand its cooperation with world refractories community in science, technology, economy and trade to play a more important role in the international and domestic markets.

  20. Microstructure and mechanical properties of MoSi2–MoSi2 joints brazed by Ag–Cu–Zr interlayer

    International Nuclear Information System (INIS)

    Highlights: ► Brazing of MoSi2–MoSi2 using Ag–Cu–Zr interlayer at different temperatures. ► Investigation of shear strength and microstructure of the joint by SEM and XRD. ► Formation of Ag-rich solid solution and various Cu–Zr–Si intermetallic compounds. ► Maximum shear strength for the sample with 830 °C brazing temperature. ► Various fracture path and morphology at different brazing temperatures. - Abstract: The present work investigates joining of two MoSi2 parts through Cusil/Zr/Cusil interlayer with Cusil being a commercial eutectic of Cu–Ag alloy. The joining operation was implemented in an inert gas tube furnace by brazing. The brazing temperature ranged from 800 to 930 °C while the operation lasted for 60 min. Evaluation of joints strength through shear loading identified the maximum strength 60.31 MPa for the brazed sample at 830 °C. Interfacial microstructure was studied by Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray Diffraction (XRD) techniques. Applying the temperature of 830 °C was led to a uniform dense joint consisting of various phases with excellent bonding within the interfaces. XRD and EDS results revealed different phases such as Mo5Si3, Ag-rich solid solution and Cu10Zr7 at the interface. At higher brazing temperatures the amount of intemetallic compounds and residual stresses increased and therefore, mechanical properties of the joint degraded. The fracture analysis by SEM revealed various fracture path and morphology for different brazing temperatures

  1. Drug Resistance Proteins and Refractory Epilepsy

    OpenAIRE

    J Gordon Millichap

    2002-01-01

    Expression of multi-drug resistance gene-1 P-glycoprotein (MDR1) and multidrug resistance-associated protein 1 (MRP1) in refractory epilepsy was studied at the Epilepsy Research Group, Institutes of Neurology and Child Health, University College, London, and Radcliffe Infirmary, Oxford, UK.

  2. Refractory atrial fibrillation effectively treated with ranolazine

    OpenAIRE

    Vaishnav, Aditi; Vaishnav, Avani; Lokhandwala, Yash

    2014-01-01

    Atrial fibrillation is the most common sustained cardiac arrhythmia which is often troublesome to manage. Currently, rhythm and rate control medications are the mainstays of therapy. In 2 amiodarone-refractory highly symptomatic patients, an innovative approach using ranolazine, which selectively acts on Na+ channels and delays atrial depolarization, was tried successfully.

  3. Method for preparing hollow metal oxide microsphere

    Science.gov (United States)

    Schmitt, C.R.

    1974-02-12

    Hollow refractory metal oxide microspheres are prepared by impregnating resinous microspheres with a metallic compound, drying the impregnated microspheres, heating the microspheres slowly to carbonize the resin, and igniting the microspheres to remove the carbon and to produce the metal oxide. Zirconium oxide is given as an example. (Official Gazette)

  4. Refractory hypokalemia during barbiturate coma therapy used for treating refractory intracranial hypertension in traumatic brain injury

    OpenAIRE

    WAN HASSAN, Wan Mohd Nazaruddin; Najid, Nazuha Mohd; Muslim, Halimatun Sa’adiah; Izaini Ghani, Abdul Rahman

    2015-01-01

    Barbiturate coma therapy (BCT) is a choice treatment for refractory intracranial hypertension after all surgical or medical managements have failed to control the intracranial pressure (ICP). It helps to reduce cerebral blood flow, cerebral metabolic rate of oxygen consumption and ICP. However, this therapy can also cause many complications. One of the underreported, but life-threatening complications is refractory hypokalemia, which can lead to subsequent rebound hyperkalemia after sudden ce...

  5. IMPROVED CORROSION RESISTANCE FOR ALUMINA REFRACTORY

    Energy Technology Data Exchange (ETDEWEB)

    John P. Hurley; Patty L. Kleven

    1999-04-30

    In order to increase the efficiency of advanced coal-fired power systems, higher working fluid temperatures must be reached. Some system surfaces will have to be protected by covering them with corrosion-resistant refractories. Corrosion is the degradation of the material surfaces or grain boundaries by chemical reactions with melts, liquids, or gases causing loss of material and, consequently, a decrease in the strength of the structure. In order to develop methods of reducing corrosion, the microstructure that is attacked must be identified along with the mechanism and rates of attack. Earlier tests with several commercially available high-temperature castable refractories showed that the fused-alumina aggregate grains within the materials had the highest corrosion resistance of any of the castable materials. However, the cement holding the grains was easily attacked. Therefore, to improve the corrosion resistance and thermomechanical properties of alumina-based refractories, we attempted to change the cement to a more corrosion- and erosion-resistant bonding material through the addition of rare-earth oxides (REO). Phase diagrams were used to identify stable high-melting-temperature materials within the lanthanide-alumina series that could modify the bonding phase of the alumina-based refractory. Two mechanisms of reducing corrosion were investigated. One was the formation of corrosion-resistant layers within the refractory. The other was increased sintering to increase strength and seal continuous pores that would reduce slag penetration. Garnets (Re{sub 3}Al{sub 5}O{sub 12}) and perovskites (ReAl{sub 2}O{sub 3}), where Re is the REO, are two of the stable high-melting-temperature materials identified that were believed could be formed in the refractory matrix to help reduce corrosion rates. For the base refractory, Plicast 99 made by Plibrico was chosen. It is a 99% alumina castable composed of fused alumina aggregate and a cement made primarily from Alphabond

  6. Effect of ZrO2 Nanoparticles on the Microstructure of Al-Si-Cu Filler for Low-Temperature Al Brazing Applications

    Science.gov (United States)

    Sharma, Ashutosh; Roh, Myung-Hwan; Jung, Do-Hyun; Jung, Jae-Pil

    2016-01-01

    In this study, the effect of ZrO2 nanoparticles on Al-12Si-20Cu alloy has been studied as a filler metal for aluminum brazing. The microstructural and thermal characterizations are performed using X-ray diffraction (XRD), scanning electron microscope (SEM), and differential thermal analysis (DTA). The intermetallic compound (IMC) phases are identified by the energy-dispersive spectroscopy analysis coupled with the SEM. The filler spreading test is performed according to JIS-Z-3197 standard. XRD and SEM analyses confirm the presence of Si particles, the CuAl2 ( θ) intermetallic, and the eutectic structures of Al-Si, Al-Cu, and Al-Si-Cu in the Al matrix in the monolithic and composite samples. It is observed that when the ZrO2 is added in the alloy, the CuAl2 IMCs and Si particles are found to be dispersed uniformly in the Al matrix up to 0.05 wt pct ZrO2. DTA results show that the liquidus temperature of Al-12Si-20Cu filler metal is dropped from ~806.78 K to 804.6 K (533.78 °C to 531.6 °C) with a lowering of 2 K (2 °C) in liquidus temperature, when the amount of ZrO2 is increased up to 0.05 wt pct. It is also shown that the presence of ZrO2 nanoparticles in the filler metal has no deleterious effect on wettability up to 0.05 wt pct of ZrO2. The ultimate tensile strength and elongation percentage are also found to improve with the addition of ZrO2 nanoparticles in the Al-12Si-20Cu alloy.

  7. Effects of processing parameters on microstructure and mechanical behavior of SiO2/Ti-6Al-4V joint brazed with AgCu/Ni interlayer

    International Nuclear Information System (INIS)

    SiO2 glass ceramic has been successfully joined to Ti-6Al-4V alloy with AgCu/Ni composite interlayer. The brazing temperature varies from 950 deg. C to 980 deg. C, with the holding time ranging from 1 min to 45 min. AgCu eutectic foil melted first, followed by the Ti-Cu-Ni ternary eutectic reaction, then Ti reacted to SiO2 glass ceramic. All of Ti atoms came from Ti-6Al-4V alloy but not from braze alloy. The effects of brazing temperature and dwelling time on interface structure and joint strength were investigated in the present work. The largest shear strength of brazed joint could reach 110 MPa when the brazing temperature was 970 deg. C, holding time was 10 min, and fracture occurred in the SiO2 glass ceramic part. While the thin reaction layer at SiO2 side is the weak part of the joint when the brazing parameter is not appropriate.

  8. Interlayer design to control interfacial microstructure and improve mechanical properties of active brazed Invar/SiO2–BN joint

    International Nuclear Information System (INIS)

    Ag–Cu/Cu/Ag–Cu–Ti composite interlayer was successfully designed to braze Invar alloy and SiO2–BN ceramic. The effect of Cu-foil thickness on the microstructure and mechanical properties of the brazed joints was investigated. The results showed that, compared with single Ag–Cu–Ti brazing foil, the formation of brittle Fe2Ti and Ni3Ti compounds detrimental to the joint strength was greatly inhibited by using composite interlayer. The active Ti atoms in the liquid filler reacted with SiO2–BN ceramic to form a TiN–TiB2 fine-grain layer. The desired interfacial microstructure composed of layered Ag- and Cu-based solid solutions was obtained, which was beneficial for the joint strength. The shear strength of brazed joints was 207% higher than the joints brazed with single Ag–Cu–Ti foil when a 100 μm thick Cu interlayer was used. The inhibition of brittle compounds formation was attributed to the control of reaction sequences during brazing and to the addition of Cu barrier layer

  9. Cometary Refractory Grains: Interstellar and Nebular Sources

    Science.gov (United States)

    Wooden, D. H.

    2008-07-01

    Comets are heterogeneous mixtures of interstellar and nebular materials. The degree of mixing of interstellar sources and nebular sources at different nuclear size scales holds the promise of revealing how cometary particles, cometesimals, and cometary nuclei accreted. We can ascribe cometary materials to interstellar and nebular sources and see how comets probe planet-forming process in our protoplanetary disk. Comets and cometary IDPs contain carbonaceous matter that appears to be either similar to poorly-graphitized (amorphous) carbon, a likely ISM source, or highly labile complex organics, with possible ISM or outer disk heritage. The oxygen fugacity of the solar nebula depends on the dynamical interplay between the inward migration of carbon-rich grains and of icy (water-rich) grains. Inside the water dissociation line, OH- reacts with carbon to form CO or CO2, consuming available oxygen and contributing to the canonical low oxygen fugacity. Alternatively, the influx of water vapor and/or oxygen rich dust grains from outer (cooler) disk regions can raise the oxygen fugacity. Low oxygen fugacity of the canonical solar nebula favors the condensation of Mg-rich crystalline silicates and Fe-metal, or the annealing of Fe-Mg amorphous silicates into Mg-rich crystals and Fe-metal via Fe-reduction. High oxygen fugacity nebular conditions favors the condensation of Fe-bearing to Fe-rich crystalline silicates. In the ISM, Fe-Mg amorphous silicates are prevalent, in stark contrast to Mg-rich crystalline silicates that are rare. Hence, cometary Mg-rich crystalline silicates formed in the hot, inner regions of the canonical solar nebula and they are the touchstone for models of the outward radial transport of nebular grains to the comet-forming zone. Stardust samples are dominated by Mg-rich crystalline silicates but also contain abundant Fe-bearing and Fe-rich crystalline silicates that are too large (≫0.1 μm) to be annealed Fe-Mg amorphous silicates. By comparison

  10. Refractory inclusions in the Ornans C30 chondrite

    Science.gov (United States)

    Davis, A. M.

    1985-01-01

    Several types of metedorites contain unusual objects 10 micrometers to 2 centimeters across that are enriched in refractory elements such as calcium, aluminum and titanium. These objects, commonly known as refractory inclusions, are most abundant in the meteorites known as carbonaceous chondrites. The refractory inclusions that have been found in the Ornans metedorite, a member of a little-studied group of carbonaceous chondrites are described. Some refractory inclusions in Ornans resemble those found in other meteorites, while others are unlike any seen before. The unusual inclusions in Ornans contain minerals with extraordinary enrichments in highly refractory elements.

  11. Microstructures and compressive properties of Ir-15Nb refractory superalloy containing nickel

    International Nuclear Information System (INIS)

    Ni-based superalloys are among the most well known and successful materials in the history of the aeronautics and gas turbine industries. These superalloys exhibit a high and almost constant yield stress with increasing temperature, until a critical temperature is reached, above which the yield stress drastically decreases. Improving this critical temperature becomes increasingly difficult due to the low melting point of base nickel (Ni). Recently, the authors proposed a new class of refractory superalloys based on platinum group metals that are potentially useful at ultra-high temperatures, at which Ni-based superalloys can not be used. These refractory superalloys have coherent fcc and L12 two-phase structures, higher melting temperature, and superior oxidation resistance. Preliminary results show that, of these refractory superalloys, Ir-15Nb was superior in high temperature strength and oxidation resistance. However, iridium (Ir) makes this refractory superalloy dense and expensive. Now, the challenge is to replace as much Ir as possible in Ir-15Nb, while still retaining its desirable properties. Ni is completely miscible with Ir in Ir-Ni binary alloy systems. In this study, the authors determined the effects of replacing Ir with Ni in Ir-15Nb by examining the compressive properties and microstructures of several Ir-15Nb-XNi alloys

  12. Interface Behavior of Mg alloy Eutectic Brazing%镁合金共晶钎焊界面行为

    Institute of Scientific and Technical Information of China (English)

    白莉

    2012-01-01

    Magnesium alloy was bonded by eutectic contacting reaction brazing using pure silver interlayer, and the microstructure, interface diffusion behavior of elements of the welded joint was studied. The results from the experiment show that the eutectic contacting reaction brazing can achieve effective connection of magnesium alloy, and the interface has relatively higher content of silver, which has the obvious trend of diffusion for both sides of magnesium alloy.%采用纯银做中间层共晶钎焊工艺对镁合金进行连接,研究了接头微观组织及界面元素扩散行为.结果表明,采用共晶钎焊可以实现镁合金的有效连接,结合界面银元素相对含量较高,有着明显的向两边镁合金扩散的趋势.

  13. Thermal relief of stresses in sputtered refractory metals and compounds

    International Nuclear Information System (INIS)

    The compressive stresses in sputtered films produced with ion bombardment can be very high, increasing hardness, bending substrates, and causing adhesion failure. The thermal relief of the lattice strains produced by these stresses in chromium, molybdenum and TiN films made with bombardment from unbalanced magnetrons was studied using X-ray diffraction in films deposited at various temperatures. Significant thermal stress relief was observed during deposition for all materials, even at quite low temperatures. The lattice strain data for chromium and molybdenum were observed to overlay one another upon plotting against deposition temperature normalized by the melting temperature. The results for TiN show significant stress relief in (111) oriented crystallites, and small stresses in (200) oriented crystallites. (orig.)

  14. Thermal boundary conductance between refractory metal carbides and diamond

    International Nuclear Information System (INIS)

    The thermal boundary conductance (TBC) between thin films of Cr, Mo, Nb and W and diamond substrates has been measured using time domain thermoreflectance before and after a high-vacuum heat treatment at 800 °C for 2 h. While no signs of carbide formation could be detected in as-deposited layers by scanning transmission electron microscopy energy dispersive X-ray spectroscopy elemental analysis, the heat treatment led to partial (W, Mo) or full conversion (Cr, Nb) of the film into carbide. The measured TBC values on as-deposited samples of 315, 220, 220 and 205 MW m-2K-1 measured for, respectively, the Cr, Mo, Nb and W samples, were found to not be significantly altered by the heat treatment

  15. Design of Refractory Metal Life Test Heat Pipe and Calorimeter

    Science.gov (United States)

    Martin, J. J.; Reid, R. S.; Bragg-Sitton, S. M.

    2010-01-01

    Heat pipe life tests have seldom been conducted on a systematic basis. Typically, one or more heat pipes are built and tested for an extended period at a single temperature with simple condenser loading. Results are often reported describing the wall material, working fluid, test temperature, test duration, and occasionally the nature of any failure. Important information such as design details, processing procedures, material assay, power throughput, and radial power density are usually not mentioned. We propose to develop methods to generate carefully controlled data that conclusively establish heat pipe operating life with material-fluid combinations capable of extended operation. The test approach detailed in this Technical Publication will use 16 Mo-44.5%Re alloy/sodium heat pipe units that have an approximate12-in length and 5/8-in diameter. Two specific test series have been identified: (1) Long-term corrosion rates based on ASTM-G-68-80 (G-series) and (2) corrosion trends in a cross-correlation sequence at various temperatures and mass fluences based on a Fisher multifactor design (F-series). Evaluation of the heat pipe hardware will be performed in test chambers purged with an inert purified gas (helium or helium/argon mixture) at low pressure (10-100 torr) to provide thermal coupling between the heat pipe condenser and calorimeter. The final pressure will be selected to minimize the potential for voltage breakdown between the heat pipe and radio frequency (RF) induction coil (RF heating is currently the planned method of powering the heat pipes). The proposed calorimeter is constructed from a copper alloy and relies on a laminar flow water-coolant channel design to absorb and transport energy

  16. Refractory metal nuggets in different types of cosmic spherules.

    Digital Repository Service at National Institute of Oceanography (India)

    Rudraswami, N.G.; ShyamPrasad, M.; Plane, J.M.C.; Berg, T.; Feng, W.; Balgar, S.

    seafloor with magnets, and carried out systematic and sequential grinding, polishing and electron microscopic investigations on 992 cosmic spherules to identify RMNs. Fifty-four nuggets (RMNs) are identified, out of which 23, 26, and 5 nuggets are recovered...

  17. Velocity dependence of fracture toughness in refractory metals and alloys

    International Nuclear Information System (INIS)

    Results of experiments aimed at correlating fracture toughness levels with initial crack velocity and the level of crack tip plastic deformation will be reported. Materials used in the study include pure polycrystalline W and a W based heavy alloy. Variations in velocity response with respect to crack orientation in a swaged bar of the heavy alloy will be correlated with microstructural variations. In this paper the data are compared to predictions of a model which incorporates the crack velocity dependence of energy absorption by crack tip plasticity. In addition, initial experiments on single crystal NiAl will be discussed

  18. Two-beam Laser Brazing of Thin Sheet Steel for Automotive Industry Using Cu-base Filler Material

    Science.gov (United States)

    Mittelstädt, C.; Seefeld, T.; Reitemeyer, D.; Vollertsen, F.

    This work shows the potential of two-beam laser brazing for joining both Zn-coated steel and 22MnB5. Brazing of Zn-coated steel sheets using Cu-Si filler wire is already state of the art in car manufacturing. New press-hardened steels like 22MnB5 are more and more used in automotive industry, offering high potential to save costs and improve structural properties (reduced weight / higher stiffness). However, for joining of these ultra-high strength steels investigations are mandatory. In this paper, a novel approach using a two-beam laser brazing process and Cu-base filler material is presented. The use of Cu-base filler material leads to a reduced heat input, compared to currently applied welding processes, which may result in benefits concerning distortion, post processing and tensile strength of the joint. Reliable processing at desired high speeds is attained by means of laser-preheating. High feed rates prevent significant diffusion of copper into the base material.

  19. Reduced-Temperature Transient-Liquid-Phase Bonding of AluminaUsing a Ag-Cu-Based Brazing Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Sung Moo; Glaeser, Andreas M.

    2005-12-19

    The mechanical properties and microstructural evolution ofmetal-ceramic bonds produced using a transient liquid phase (TLP) aredescribed. Alumina (Al2O3) was joined at 500 degrees C, 600 degrees C,and 700 degrees C using a multilayer In/Cusil-ABA (R) (commercialcopper-silver eutectic brazing alloy)/In interlayer. The introduction ofthin In cladding layers allows the system to bond at much lowertemperatures than those typically used for brazing with Cusil-ABA (R),thereby protecting temperature-sensitive components. After chemicalhomogenization, the interlayers retain an operating temperature rangesimilar to that of the brazed joints. TLP bonds made at 500 degrees C,600 degrees C, and 700 degrees C with holding times ranging from as lowas 1.5 h to 24 h had average fracture strengths above 220 MPa. Theeffects of bonding temperature and time on fracture strength aredescribed. Preliminary analysis of the interlayers shows that the Ag-Inor Cu-In intermetallic phases do not form. Considerations unique tosystems with two-phase core layers are discussed. Experiments usingsingle-crystal sapphire indicate rapid formation of a reaction layer at700 degrees C, suggesting the possibility of making strong bonds usinglower temperatures and/or shorter processing times.

  20. Microstructure and properties of diffusion bonded Ti-6Al-4V parts using brazing-assisted hot isostatic pressing

    International Nuclear Information System (INIS)

    Highlights: → A low cost method of diffusion bonding has been developed for complex-shaped components of Ti6Al4V. → Vacuum brazing has been used to seal the periphery to allow encapsulation-free HIPping. → The tensile properties of the bonds are comparable with those of the bulk material, but the fatigue life was slightly reduced. - Abstract: Ti-6Al-4V couples have been diffusion bonded by hot isostatic pressing (HIPping) after vacuum brazing was used to seal the periphery of the bonding samples so that no encapsulation was required during HIPping. Analytical scanning electron microscopy was used to assess the microstructure of the HIPped interface and tensile and fatigue properties of bonded samples were compared with those of the bulk starting material. The tensile properties of the bonds were shown to be comparable with those of the bulk material, but the fatigue life was slightly downgraded. The fatigue fractures were initiated by inclusions on the bonding interface, caused by contamination before bonding, but the fatigue cracks did not propagate along the bonding interface indicating a strong bond. It is concluded that this technique of vacuum brazing plus HIPping could be used for encapsulation-free HIPping to produce complex-shaped components.

  1. Acupuncture for Refractory Epilepsy: Role of Thalamus

    Directory of Open Access Journals (Sweden)

    Shuping Chen

    2014-01-01

    Full Text Available Neurostimulation procedures like vagus nerve stimulation (VNS and deep brain stimulation have been used to treat refractory epilepsy and other neurological disorders. While holding promise, they are invasive interventions with serious complications and adverse effects. Moreover, their efficacies are modest with less seizure free. Acupuncture is a simple, safe, and effective traditional healing modality for a wide range of diseases including pain and epilepsy. Thalamus takes critical role in sensory transmission and is highly involved in epilepsy genesis particularly the absence epilepsy. Considering thalamus serves as a convergent structure for both acupuncture and VNS and the thalamic neuronal activities can be modulated by acupuncture, we propose that acupuncture could be a promising therapy or at least a screening tool to select suitable candidates for those invasive modalities in the management of refractory epilepsy.

  2. A novel treatment for refractory plantar fasciitis.

    Science.gov (United States)

    Patel, Mihir M

    2015-03-01

    Chronic plantar fasciitis is a major health care problem worldwide and affects nearly 10% of the US population. Although most cases resolve with conservative care, the numerous treatments for refractory plantar fasciitis attest to the lack of consensus regarding these cases. The emerging goals for this condition are a minimally invasive percutaneous intervention that is safe, effective, and well-tolerated and has minimal morbidity and a low complication rate. We conducted a prospective study in which patients were allowed either to continue with noninvasive treatment or to undergo focal aspiration and partial fasciotomy with an ultrasonic probe. This is the first report of a plantar fascia partial release guided by ultrasonic energy delivered by a percutaneously inserted probe under local anesthesia. The procedure appears to be a safe, effective, well-tolerated treatment for a condition that is refractory to other options. PMID:25750942

  3. Refractory wear resistant powder materials for metallurgy

    International Nuclear Information System (INIS)

    Powder materials on the basis of high-alloy nickel alloys containing up to 50 % (in mass) of Co, Cr, Mo, W, Ti, Nb, Al and up to 10 % refractory thermally stable compounds (oxides, carbides, nitrides, carbonitrides) have been developed. They feature a high strength, corrosion- and wear resistance at 800-1000 deg C, a satisfactory ductility at room and working temperatures, a decreased tendency towards crack formation, they are workable by cutting. 4 refs., 4 figs

  4. Gabapentin for Chronic Refractory Cancer Cough.

    Science.gov (United States)

    Atreya, Shrikant; Kumar, Gaurav; Datta, Soumitra Shankar

    2016-01-01

    Vagal sensory neuropathy or vagal hypersensitivity has been implicated in the pathophysiology of chronic cough. Earlier reports have shown gabapentin to be effective in sensory laryngeal neuropathy and symptom conditions that have a proven neural origin. We present a case report of a patient with chronic refractory cough due to a soft tissue mass in the lung that caused compression of the mediastinal structures. The patient was successfully treated with gabapentin with reduction in the cough intensity, duration, and frequency. PMID:26962287

  5. Gabapentin for Chronic Refractory Cancer Cough

    OpenAIRE

    Shrikant Atreya; Gaurav Kumar; Soumitra Shankar Datta

    2016-01-01

    Vagal sensory neuropathy or vagal hypersensitivity has been implicated in the pathophysiology of chronic cough. Earlier reports have shown gabapentin to be effective in sensory laryngeal neuropathy and symptom conditions that have a proven neural origin. We present a case report of a patient with chronic refractory cough due to a soft tissue mass in the lung that caused compression of the mediastinal structures. The patient was successfully treated with gabapentin with reduction in the cough ...

  6. Gabapentin for chronic refractory cancer cough

    Directory of Open Access Journals (Sweden)

    Shrikant Atreya

    2016-01-01

    Full Text Available Vagal sensory neuropathy or vagal hypersensitivity has been implicated in the pathophysiology of chronic cough. Earlier reports have shown gabapentin to be effective in sensory laryngeal neuropathy and symptom conditions that have a proven neural origin. We present a case report of a patient with chronic refractory cough due to a soft tissue mass in the lung that caused compression of the mediastinal structures. The patient was successfully treated with gabapentin with reduction in the cough intensity, duration, and frequency.

  7. Intermittent cyclophosphamide in refractory rheumatoid arthritis

    OpenAIRE

    Hørslev-Petersen, Kim; Beyer, Jannie M; Helin, Pekka

    1983-01-01

    Three patients with refractory rheumatoid arthritis were treated with oral cyclophosphamide; in two cases this was supplemented with pulse treatment with methylprednisolone. Long term remission was induced in all three patients and was sustained until follow up at least nine months after the methylprednisolone was stopped. Leucopenia occurred but resolved when cyclophosphamide was reduced from daily to intermittent dosing. Intermittent treatment with cyclophosphamide, possibly in conjunction ...

  8. Gabapentin for Chronic Refractory Cancer Cough

    Science.gov (United States)

    Atreya, Shrikant; Kumar, Gaurav; Datta, Soumitra Shankar

    2016-01-01

    Vagal sensory neuropathy or vagal hypersensitivity has been implicated in the pathophysiology of chronic cough. Earlier reports have shown gabapentin to be effective in sensory laryngeal neuropathy and symptom conditions that have a proven neural origin. We present a case report of a patient with chronic refractory cough due to a soft tissue mass in the lung that caused compression of the mediastinal structures. The patient was successfully treated with gabapentin with reduction in the cough intensity, duration, and frequency. PMID:26962287

  9. Lightweight alumina refractory aggregate. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Swansiger, T.G.; Pearson, A.

    1996-07-16

    Objective was to develop a lightweight, high alumina refractory aggregate for use in various high performance insulating (low thermal conductivity) refractory applications (e.g., in the aluminium, glass, cement, and iron and steel industries). A new aggregate process was developed through bench and pilot-scale experiments involving extrusion of a blend of calcined and activated alumina powders and organic extrusion aids and binders. The aggregate, with a bulk density approaching 2.5 g/cc, exhibited reduced thermal conductivity and adequate fired strength compared to dense tabular aggregate. Refractory manufacturers were moderately enthusiastic over the results. Alcoa prepared an economic analysis for producing lightweight aggregate, based on a retrofit of this process into existing Alcoa production facilities. However, a new, competing lightweight aggregate material was developed by another company; this material (Plasmal{trademark})had a significantly more favorable cost base than the Alcoa/DOE material, due to cheap raw materials and fewer processing steps. In late 1995, Alcoa became a distributor of Plasmal. Alcoa estimated that {ge}75% of the market originally envisioned for the Alcoa/DOE aggregate would be taken by Plasmal. Hence, it was decided to terminate the contract without the full- scale demonstration.

  10. Is Favorable Outcome Possible After Prolonged Refractory Status Epilepticus?

    Science.gov (United States)

    Alvarez, Vincent; Drislane, Frank W

    2016-02-01

    When status epilepticus (SE) remains refractory to appropriate therapy, it is associated with high mortality and with substantial morbidity in survivors. Many outcome predictors such as age, seizure type, level of consciousness before treatment, and mostly, etiology, are well-established. A longer duration of SE is often associated with worse outcome, but duration may lose its prognostic value after several hours. Several terms and definitions have been used to describe prolonged, refractory SE, including "malignant SE," "prolonged" SE, and more recently, "super refractory" SE, defined as "SE that has continued or recurred despite 24 hours of general anesthesia (or coma-inducing anticonvulsants)." There are few data available regarding the outcome of prolonged refractory SE, and even fewer for SE remaining refractory to anesthetic drugs. This article reviews reports of outcome after prolonged, refractory, and "super refractory" SE. Most information detailing the clinical outcome of patients surviving these severe illnesses, in which seizures can persist for days or weeks (and especially those concerning "super-refractory" SE) come from case reports and retrospective cohort studies. In many series, prolonged, refractory SE has a mortality of 30% to 50%, and several studies indicate that most survivors have a substantial decline in functional status. Nevertheless, several reports demonstrate that good functional outcome is possible even after several days of SE and coma induction. Treatment of refractory SE should not be withdrawn from younger patients without structural brain damage at presentation solely because of the duration of SE. PMID:26840875

  11. Determination of the resistance to tensile fracture of refractory mixtures of gunite

    International Nuclear Information System (INIS)

    The determination of the mechanical properties of cooled refractory mixtures is useful since it allows the materials to be compared for the purposes of selection and reports on their degree of internal cohesion, green or calcination, so that their structural ability can be estimated, especially during installation. Given the testing difficulties originating in the fragility of the ceramic materials, the tension test is not generally used in refractories. However, ASTM C-307 94 determines the tensile strength of cured chemical-resistant materials, for which this work considered the possibility of testing cement-based monolithic refractories in this non conventional condition. The tensile resistance to the fracture of three different refractory mixtures (A, B1 and B2), used in heat repairing by gunite in coking ovens, that were characterized by chemical, granulometric, and mineralogical analysis pycnometric density measurements. The pieces for the tests ('bone' type: length = 75 mm, maximum width = 40 mm, minimum width = 25 mm, thickness = 10 - 25 mm) were prepared by ramming of mixtures of material/water in a metallic mold; they were sinterized (1200oC, 1h) and characterized by measures of bulk density, porosity and observation of the surface texture, in green and calcinated. The tensile tests, based on ASTM C-307 94, were performed in an Instron model 4467 machine in open air, at room temperature and position control (0.5 mm/min). The following values were obtained, in kPa: AW347±308; B1W738±130; B2W604±64. These values were lower than those for the tensile fracture module (MOR), although they displayed an equivalent order: A≤B2≤B1. This was related to the characteristics of each refractory mixture and at the end of the pieces tested (CW)

  12. High Cr2O3 Refractory Corrosion in Oxidizing Melter Feeds: Relevance to Nuclear and Hazardous Waste Vitrification

    International Nuclear Information System (INIS)

    MONOFRAX K-3 REFRACTORY IS A ROBUST REFRACTORY THAT HAS BEEN SELECTED TO LINE BOTH HIGH LEVEL WASTE (HLW) AND LOW LEVEL MIXED WASTE (LLMW) MELTERS THROUGHOUT THE DOE COMPLEX. MONOFRAX K-3 IS TOLERANT OF TRANSITION METAL OXIDES BUT IS HIGHLY REDUCED IN NATURE. THE CORROSION OF THE REDUCED HIGH CR2O3 CONTAINING MONOFRAX K-3 REFRACTORY IN HIGHLY OXIDIZING WASTE MELTER FEEDS WAS, THEREFORE, STUDIED. TESTING OF THE CORROSION RESISTANCE OF THE K-3 REFRACTORY WAS PERFORMED IN SEALED CRUCIBLES STARTING WITH SLURRIED MELTER FEED. THE SEALED CRUCIBLE TESTING WHERE THE K-3 COUPON WAS IMMERSED IN MELTER FEED WAS USED PREFERENTIALLY TO THE ASTM C621 REFRACTORY CORROSION TEST WHICH IMMERSES THE COUPON IN PRE-REACTED GLASS. THE SEALED CRUCIBLE MELTER FEED TESTING WAS PERFORMED SO THAT THE REFRACTORY COUPON WOULD BE EXPOSED TO THE OXIDIZING OR REDUCING SPECIES BEING RELEASED DURING THE FEED TO GLASS CONVERSION, E.G. NO3-, NO2- ,CO2, CO, O2 WHICH MAY IMPACT REFRACTORY PERFORMANCE. TH CORROSION RATES MEASURED IN HIGHLY OXIDIZING (HIGH NITRATE) FEEDS WERE APPROXIMATELY 1.2-1.6 TIMES GREATER THAN THOSE DETERMINED USING THE ASTM C621 TEST PROTOCOL. CONFIRMATORY CORROSION RATES WERE MEASURED ON K-3 COUPONS IMMERSED IN OXIDIZING FEED IN A 1/100TH SCALE DEFENSE WASTE PROCESSING FACILITY (DWPF) PILOT SCALE MELTER. CALCULATIONS SHOW THAT HIGH NITRATE OXIDIZING FEEDS, WHICH PRODUCE HIGHLY OXIDIZED MELTS, ACT AS THE DRIVING FORCE FOR ATTACK OF THE HIGHLY REDUCED MONOFRAX K-3. MONOFRAX K-3 CORROSION PRODUCTS ARE INSOLUBLE IN THE BOROSILICATE WASTE GLASS TESTED. HENCE, THE CORROSION PRODUCTS HAVE THE POTENTIAL TO SETTLE TO THE MELTER FLOOR AND ACCUMULATE IF THEY ARE NOT ELIMINATED FROM THE MELT POOL DURING POURING. FOR THE DWPF MELTER, SUCH ACCUMULATION WOULD STILL ALLOW THE DWPF TO OPERATE WELL BEYOND (>5 years) its design basis of 2 years

  13. Analytical investigation on thermo mechanics of precast refractory; Theoretische Betrachtung der mechanischen Verformungen und Spannungen in vorgeformten feuerfesten Zustellungen

    Energy Technology Data Exchange (ETDEWEB)

    Krueger, Sascha; Beckmann, Michael [Technische Univ. Dresden (Germany). Lehrstuhl fuer Verbrennung, Waerme- und Stoffuebertragung

    2009-07-01

    Precasted refractories (e.g. SiC tiles) are used in waste-to-energy plants and refuse-derived fuel plants due to their good chemical stability and physical properties (high hardness, heat conductivity and gas tightness). The materials suffer from stresses and reversible deformations when the wall is exposed to thermal load. These stresses occur due to temperature gradients in the material and due to different thermal expansion coefficients of the materials (metallic membrane wall and ceramic refractory). The unavoidable thermal expansion of the materials leads to mechanical stresses if free elongation is opposed by the type of construction. The paper describes a simplified mathematical model, which allows estimation of stresses and calculation of deformation of the ceramic refractory operated at steady state. (orig.)

  14. Brazeability of a 3003 Aluminum alloy with Al-Si-Cu-based filler metals

    Science.gov (United States)

    Tsao, L. C.; Weng, W. P.; Cheng, M. D.; Tsao, C. W.; Chuang, T. H.

    2002-08-01

    Al-Si-Cu-based filler metals have been used successfully for brazing 6061 aluminum alloy as reported in the authors’ previous studies. For application in heat exchangers during manufacturing, the brazeability of 3003 aluminum alloy with these filler metals is herein further evaluated. Experimental results show that even at such a low temperature as 550 °C, the 3003 alloys can be brazed with the Al-Si-Cu fillers and display bonding strengths that are higher than 77 MPa as well. An optimized 3003 joint is attained in the brazements with the innovative Al-7Si-20Cu-2Sn-1Mg filler metal at 575 °C for 30 min, which reveals a bonding strength capping the 3003 Al matrix.

  15. Unique opportunities in powder injection molding of refractory and hard materials

    International Nuclear Information System (INIS)

    Powder injection molding (PIM) is a relatively new manufacturing process for the creation of complicated net-shapes outside the range usually possible via powder metallurgy technologies. This new process is now in production at more than 550 sites around the world. Although a small industry, PIM will soon pass $1 billion dollars (USA) in annual sales. This presentation overviews the PIM process, some of the new developments and some of the successes that have occurred with both refractory metals and hard metals. Example applications are seen in medical and dental devices, industrial components, wristwatches, jet engines, firearms, automotive components, and even hand tools. To help establish the novel growth opportunities, PIM is compared to other fabrication routes to better understand the design features arising with this new approach, providing a compelling case for substantial opportunities in the refractory and hard materials. Illustrations are provided of several components in production. New opportunities abound for the technology, since it eliminates the shape complexity barrier associated with die compaction and the cost of machining associated with complicated or dimensionally precise components. Further, a relative cost advantage exists for refractory and hard materials because PIM can use the same powders at the same prices as employed in alternative processes. Future successes will occur by early identification of candidate materials and designs. Early examples include tungsten heavy alloy components now reaching production rates of six million per month. (author)

  16. Non-Contact Measurements of Creep Properties of Refractory Materials

    Science.gov (United States)

    Lee, Jonghyun; Bradshaw, Richard C.; Hyers, Robert W.; Rogers, Jan R.; Rathz, Thomas J.; Wall, James J.; Choo, Hahn; Liaw, Peter

    2006-01-01

    State-of-the-art technologies for hypersonic aircraft, nuclear electric/thermal propulsion for spacecraft, and more efficient jet engines are driving ever more demanding needs for high-temperature (>2000 C) materials. At such high temperatures, creep rises as one of the most important design factors to be considered. Since conventional measurement techniques for creep resistance are limited to about 17OO0C, a new technique is in demand for higher temperatures. This paper presents a non-contact method using electrostatic levitation (ESL) which is applicable to both metallic and non-metallic materials. The samples were rotated quickly enough to cause creep deformation by centrifugal acceleration. The deformation of the samples was captured with a high speed camera and then the images were analyzed to estimate creep resistance. Finite element analyses were performed and compared to the experiments to verify the new method. Results are presented for niobium and tungsten, representative refractory materials at 2300 C and 2700 C respectively.

  17. Thermodynamic Properties of Non-Oxide Composite Refractories

    Institute of Scientific and Technical Information of China (English)

    HONG Yanruo; WU Hongpeng; SUN Jialin

    2005-01-01

    For initiative application of non-oxides in refractories, it is essential to study thermodynamic properties of non-oxides. The stability and stable order of non-oxides under oxidized atmosphere are analyzed firstly and then a new process, "converse reaction sintering", is proposed. The results of study on oxidation mechanism of silicon and aluminum nitrides indicate that the gaseous suboxides can be produced observably when the oxygen partial pressure is lower than "conversion oxygen partial pressure". The suboxides can be deposited near the surface of composite to become a compact layer. This causes the material possessing a performance of "self-impedient oxidation". Metal Si and Al are the better additives for increasing the density and width of compact layer and increasing the ability of anti-oxidation and anti-corrosion. The study on Si3N4-Al2O3, Si3N4-MgO, Si3N4-SiC systems is also enumerated as examples in the paper. The experimental results show that the converse reaction sintering is able to make high performance composites and metal Si and Al not only can promote the sintering but also increase the density and width of compact layer.

  18. Comprehensive Creep and Thermophysical Performance of Refractory Materials

    Energy Technology Data Exchange (ETDEWEB)

    Ferber, M.K.; Wereszczak, A.; Hemrick, J.A.

    2006-06-29

    Furnace designers and refractory engineers recognize that optimized furnace superstructure design and refractory selection are needed as glass production furnaces are continually striving toward greater output and efficiencies. Harsher operating conditions test refractories to the limit, while changing production technology (such as the conversion to oxy-fuel from traditional air-fuel firing) can alter the way the materials perform [1-3]. Refractories for both oxy- and air-fuel fired furnace superstructures (see Fig. 1) are subjected to high temperatures that may cause them to creep excessively or subside during service if the refractory material is not creep resistant, or if it is subjected to high stress, or both. Furnace designers can ensure that superstructure structural integrity is maintained if the creep behavior of the refractory material is well understood and well represented by appropriate engineering creep models. Several issues limit the abilities of furnace designers to (1) choose the optimum refractory for their applications, (2) optimize the engineering design, or (3) predict the service mechanical integrity of their furnace superstructures. Published engineering creep data are essentially nonexistent for almost all commercially available refractories used for glass furnace superstructures. The limited data that do exist are supplied by the various refractory suppliers. Unfortunately, the suppliers generally have different ways of conducting their mechanical testing, and they interpret and report their data differently. This inconsistency makes it hard for furnace designers to draw fair comparisons between competing grades of candidate refractories. Furthermore, the refractory suppliers' data are often not available in a form that can be readily used for furnace design or for the prediction and design of long-term structural integrity of furnace superstructures. As a consequence, the U.S. Department of Energy (DOE) Industrial Technology Program

  19. Development of High-Temperature and Low-Oxygen Atmosphere Controlled Furnace and Its Application to Metal Jointing Technology

    Science.gov (United States)

    Kanda, Kiichi; Hashimoto, Hiromu

    Metal joining by brazing or diffusion bonding is typically performed at temperatures around 1573K. At such temperatures, atmosphere or vacuum furnaces are required to avoid metal oxidation while heating. The drawbacks of atmosphere furnaces are their use of explosive gases such as hydrogen and the inability of using metal conveyor belts above 1423K. In this study, a non-oxidizing continuous furnace that uses only inert gas atmospheres was developed to work in conjunction with a carbon/carbon composite conveyor belt that can be used up to 2873K, and was used in metal joining processes. The development of the furnace, its working principle and features, and its application in brazing and diffusion bonding of stainless steel are reported with supporting experimental data.

  20. Fungal-transformation of surrogate sulphides and carbonaceous matter in refractory gold ores

    International Nuclear Information System (INIS)

    Refractory gold ores contain metal sulphides that encapsulate gold and prevent its dissolution by cyanide, and carbonaceous matter (CM) that adsorbs (or pregrob) gold cyanide complex during cyanidation. Pretreatment is therefore a necessary step to decompose the sulphides and liberate gold before cyanidation, and to deactivate CM and prevent it from adsorbing dissolved gold. To contribute to the pool of knowledge on the development of microbial-treatment techniques for refractory gold ores, this paper presents an overview of on-going research aimed at assessing the capability of the fungus, Phanerochaete chrysosporium, to degrade sulphides and CM. Pure pyrite and arsenopyrite, with initial sulphide sulphur content of 52% and 20% respectively, were used as surrogate for metal sulphides, whereas lignite, bituminous and anthracite coals were used to model the behavior of CM in refractory gold ores. The extent of biotransformation was primarily monitored by measuring sulphide sulphur in the residual sulphidic materials, and by determining the preg-robbing effect of the treated CM. Within 21 days of treatment, there was 18% and 39% oxidation of sulphide sulphur in pyrite and arsenopyrite respectively. During the same period, preg-robbing effect of CM reduced by 70-95% in the order of lignite < bituminous < anthracite. Partial characterization of the treated anthracite using XRD confirmed reduction in the graphitic structure of carbon, whereas in the case of pyrite, there was a decline in the major sulphide peak after microbial pretreatment. The results indicate that the fungus biotransforms mainly by increasing the amorphous nature of the substrates through destruction of the ordered structure, followed by introduction of oxygen groups. The findings suggest a novel and technically viable alternative method for oxidative pretreatment of refractory gold ores. (au)

  1. INVESTIGATION OF THERMAL SHOCK BEHAVIOUR IN ALUMINA BASED REFRACTORY BRICKS

    OpenAIRE

    N. Sinan KÖKSAL; B. Sadık ÜNLÜ; Cevdet MERİÇ

    2003-01-01

    cUnderstanding of mechanical and thermal properties of refractory bricks used in industry is an important aspect to determine appropriate operating conditions. In this study, commercial refractory materials used in the sector of iron steel 45 % and 80 % alumina (Al2O3) of content refractory bricks were investigated. To determinate thermal shock behavior and mechanical properties of samples, thermal shock tests were applied by quenching in the water at the temperature differences of 500, 70...

  2. Pharmacologic therapy for inflammatory bowel disease refractory to steroids

    Science.gov (United States)

    Martínez-Montiel, MP; Casis-Herce, B; Gómez-Gómez, GJ; Masedo-González, A; Yela-San Bernardino, C; Piedracoba, C; Castellano-Tortajada, G

    2015-01-01

    Although corticosteroids are an effective treatment for induction of remission in inflammatory bowel disease (IBD), many patients are dependent on or refractory to corticosteroids. This review is based on scrutinizing current literature with emphasis on randomized controlled trials, meta-analyses, and Cochrane reviews on the management of IBD refractory to corticosteroids. Based on this evidence, we propose algorithms and optimization strategies for use of immunomodulator and biologic therapy in IBD refractory to corticosteroids. PMID:26316792

  3. Technology Progress of Refractories for Iron Making in China

    Institute of Scientific and Technical Information of China (English)

    CHAI Junlan; CHENG Qingxian; SHEN Keyin

    2005-01-01

    This paper reviews the present development situation of refractories for iron making system in China, which includes blast furnace, hot blast stove and coke dry quenching, etc. Varieties and performances of refractories used by the top steel and iron groups such as Baosteel, Wuhan I&S Group and Anshan I&S Group for iron making were exemplified and concerned problems were analyzed,together with solutions and suggestions for future refractories R&D work.

  4. Refractory delirium tremens: a case report and brief review.

    Science.gov (United States)

    Mattoo, Surendra Kumar; Kate, Natasha; Verma, Anant Kumar

    2012-03-01

    Delirium tremens is a common presentation in tertiary care hospitals. Severe and/or refractory delirium tremens is not as common, is potentially lethal, and requires intensive management. Usually delirium tremens responds to management with standard doses of benzodiazepines. Limited literature is available, however, for the management of refractory delirium tremens. We describe a case of refractory delirium tremens in which the patient was successfully managed with a combination of high doses of lorazapam, midazolam, and phenytoin. PMID:22567606

  5. Refractory Coated/Lined Low Density Structures Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This project addresses the development of refractory coated or lined low density structures applicable for advanced future propulsion system technologies. The...

  6. Handbook of industrial refractories technology principles, types, properties and applications

    CERN Document Server

    Caniglia, Stephen

    1989-01-01

    Encompasses the entire range of industrial refractory materials and forms: properties and their measurement, applications, manufacturing, installation and maintenance techniques, quality assurance, and statistical process control.

  7. Launch Pad Flame Trench Refractory Materials

    Science.gov (United States)

    Calle, Luz M.; Hintze, Paul E.; Parlier, Christopher R.; Bucherl, Cori; Sampson, Jeffrey W.; Curran, Jerome P.; Kolody, Mark; Perusich, Steve; Whitten, Mary

    2010-01-01

    The launch complexes at NASA's John F. Kennedy Space Center (KSC) are critical support facilities for the successful launch of space-based vehicles. These facilities include a flame trench that bisects the pad at ground level. This trench includes a flame deflector system that consists of an inverted, V-shaped steel structure covered with a high temperature concrete material five inches thick that extends across the center of the flame trench. One side of the "V11 receives and deflects the flames from the orbiter main engines; the opposite side deflects the flames from the solid rocket boosters. There are also two movable deflectors at the top of the trench to provide additional protection to shuttle hardware from the solid rocket booster flames. These facilities are over 40 years old and are experiencing constant deterioration from launch heat/blast effects and environmental exposure. The refractory material currently used in launch pad flame deflectors has become susceptible to failure, resulting in large sections of the material breaking away from the steel base structure and creating high-speed projectiles during launch. These projectiles jeopardize the safety of the launch complex, crew, and vehicle. Post launch inspections have revealed that the number and frequency of repairs, as well as the area and size of the damage, is increasing with the number of launches. The Space Shuttle Program has accepted the extensive ground processing costs for post launch repair of damaged areas and investigations of future launch related failures for the remainder of the program. There currently are no long term solutions available for Constellation Program ground operations to address the poor performance and subsequent failures of the refractory materials. Over the last three years, significant liberation of refractory material in the flame trench and fire bricks along the adjacent trench walls following Space Shuttle launches have resulted in extensive investigations of

  8. Risk factors in childrenwith platelet refractoriness

    Directory of Open Access Journals (Sweden)

    Jonliberti Purba Sri Mulatsih Neti Nurani, Teguh Triyono

    2013-04-01

    Full Text Available Platelet transfusions are often performed in pediatric patients. Nevertheless, platelet transfusion has its own risk and it alsoincrease the cost of care. Therefore,its effectiveness needs to be evaluated. This study aimed to assess the clinical risk factors namely sepsis, splenomegaly, DIC, severe bleeding and the history of platelet transfusion in the incidence of refractory platelets. This was a case-control study conducted during the period of August 2010 to September 2011.From a total of 1403 cases of transfusion, there were 86 incidences of refractory and 86 of nonrefractory. From the bivariate analysis, it was obtained that sepsis [OR 5.91 (2.90-12.05], p = 0.000], splenomegaly [OR 2.82 (1.32-6.04.12, p = 0006] heavy bleeding [OR 8:41 (4.19-16.871, p = 0.000 ], DIC [OR 22.96 (6.73-78.35, p = 0.000] and the history of platelet transfusions [OR 5:33 (2.78-10.23, p = 0.000] increase the risk of refractory platelets. On multivariate analysis, sepsis (OR 2.96 [95% CI: 1:19 to 7:32], p = 0019, splenomegaly (OR 3.94 [95% CI: 2:21 to 16:00], p = 0.000, severe bleeding (OR 3:53 [95% CI : 1.40-8.89], p = 0.008, DIC (5:54 OR [95% CI: 1.29-22.75], p = 0021 and platelet transfusion the history (OR 2.84 [95% CI: 2.74-9.77], p = 0.001 were the independent risk factors for the occurrence of children refractory. In conclusion, sepsis, splenomegaly, severe bleeding, DIC, andthe history of platelet transfusion are the risk factors in pediatric patients refractory platelets. ABSTRAKTransfusitrombositseringdilakukanpadapasienanak.Transfusitrombositsendirimemilikirisikoterhadappasiendanmenambahbiayaperawatan, sehinggaperludievaluasiefektifitasnya.Menilaifaktorrisikoklinisyakni sepsis, splenomegali, DIC, pendarahanberatdanriwayattransfusitrombositterhadapkejadianrefraktertrombosit.Penelitianinimerupakanpenelitiankasuskontroluntukmenilaifaktorrisikoterjadinyarefraktertrombositseperti sepsis, DIC, splenomegali, pendarahanberat, riwayattransfusitrombosit

  9. A 197Au and 57Fe Moessbauer study of the roasting of refractory gold ores

    International Nuclear Information System (INIS)

    The transformation of chemically bound gold into metallic gold during industrial scale roasting of an arsenical gold ore concentrate from the Fairview Mine, Eastern Transvaal, has been studied quantitatively by 197Au Moessbauer spectroscopy. The iron compounds in the concentrate, mainly FeAsS and FeS2, and their transformations during roasting have been studied by 57Fe Moessbauer spectroscopy. The bound gold is found to convert into the metal in parallel to the decomposition of FeAsS and the increase in cyanide leachability. This shows that the refractory character of the ore is caused by the chemical bonding of the gold rather than by the physical inclusion of small, discrete metallic particles in the matrix of FeAsS or FeS2. The ratio of the f-factors of gold bound in the FeAsS component of a refractory ore and of metallic gold was determined to be f(Au:FeAsS)/f(Au)=1.48 ± 0.09. (orig.)

  10. Refractory disease in systemic lupus erythematosus.

    Science.gov (United States)

    Campar, Ana; Farinha, Fátima; Vasconcelos, Carlos

    2011-09-01

    There is no definition or guidelines for refractory disease (RD) in Systemic Lupus Erythematosus (SLE). However, new therapies have been tested mainly in refractory patients. The concept, like the disease, is complex and implies deeper knowledge on the disease pathogenesis and patients' subsets. RD is not included in current activity indices of the disease, what raises the question of how are we monitoring its response to new drugs. In this paper, we analyse some concepts considered important for the global definition of RD in SLE and in some specific organ involvements, excluding lupus nephritis. Management issues will be addressed also. Finally, we review therapeutic options in particular subsets of the disease, namely, cutaneous, articular, haematological and neuropsychiatric lupus. Crucial to the management of a patient suspected to be refractory is an accurate diagnosis, assuring that the persistent clinical manifestations are derived primarily from SLE and not from a concomitant or alternative process. Likewise, certainty about the patient compliance with the therapy prescribed is a frequent unrecognized problem that erroneously might lead to a classification of RD. Therapy of RD for SLE, in general and in most particular involvements, is currently based mainly on the clinician's own experience and judgement, with few randomized trials effectively addressing the issue. In such a heterogeneous disease, consideration of approval of drugs for single-organ indications may pave the way for new therapies. Better biomarkers are needed to add accuracy to the currently used activity indices in order to monitor RD and consolidate its definition. Prospective studies directed to RD in the main SLE involvements are needed to improve our understanding on the management of the disease and foster the development of targeted new drugs. PMID:21600313

  11. A view on the European Refractory Industry

    OpenAIRE

    Kreuels, N.

    2009-01-01

    The author refers to the basic role of the Refractory Industry within the context from raw material to the use of products and outlines the major important political, economic and technical impact of the future.

    En el presente artículo se revisa la situación actual de la industria refractaria en Europa y se dan unas perspectivas de futuro para el sector, destacando su importancia política, económica y técnica. Dentro de este contexto se da una visión tanto de la situación d...

  12. Medical image of the week: refractory dyspnea

    Directory of Open Access Journals (Sweden)

    Malo J

    2012-12-01

    Full Text Available A 61 year old man with an extensive smoking history and emphysema was referred for evaluation of dyspnea refractory to standard therapy. He was diagnosed with a pulmonary embolism 5 months prior to presentation and has been on warfarin since that time. Review of the patient’s CT scan performed prior to the visit demonstrated dilated main; right; and left pulmonary arteries (Figure 1. Also visualized was an eccentrically located thrombus with areas of calcification and central recanalization. Echocardiography confirmed the presence of elevated pulmonary pressures consistent with a diagnosis of chronic thromboembolic pulmonary hypertension (CTEPH. Medical therapy and a referral for pulmonary artery endarterectomy are being considered.

  13. Flow and Flow Decay of Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    CHEN Zhiqiang; Bjom Myhre; Bjorn Sandberg

    2003-01-01

    Installation of refractoty castables depend not only on flow, but also on how soon the flow is lost because of setting. The loss of flow (flow decay) has always been one of the main problems of refractory castable manufacturers,a problem that has not been too well described in literature. The flow decay has been studied for a castable system based on alumina, pointing out some general trends. The flow decay was found very temperature sensitive, being strongly accelerated by termperature increases. To compensate for excessive flow loss, a retarder like citric acid may be used. Thus flow decay was measured as a function of citric acid (retarder) addition at 35 ℃ .

  14. Thermodynamic analysis and deposition of refractory materials

    International Nuclear Information System (INIS)

    This article does not pretend to be an exhaustive review of all publications in which a thermodynamic analysis has been used to analyse the chemical vapour deposition of refractory materials. It simply covers a certain number of experiments in which the present authors made use of various aspects of this method: overall or partial optimization of a process, determination of the deposition material most suited to fulfilling a given role and approach to mechanisms governing the chemical deposition reaction. A thermodynamic analysis is presented here from a more unusual angle, by examples of localized and varied intervention, in order to demonstrate the multiple uses of the method. (orig.)

  15. Refractories of Flash Furnaces in Japan

    Science.gov (United States)

    Shima, Masao; Itoh, Yoshinori

    1980-11-01

    The first flash smelting in Japan began at Ashio Smelter in 1956. Since then many improvements have been made. In 1962, productivity increased three times from the first stage of development. Flash smelting offers great advantages in the use of reaction heat and recovery rate of sulfur, while reducing air pollution. The operating ratio of this smelting process at the early stage of development was not high enough because of problems of high copper loss in the slag, boiler troubles, and damages to refractories. Engineers of Furukawa Company in Ashio Smelter solved these problems one by one, and advised the building of the smelters listed below: Dowa Mining, Kosaka Smelter 1967

  16. Silicon high vacuum brazing study and microstructural analysis of the joint formation; Estudo da brasagem de silicio em alto vacuo e analise microestructural da juncao

    Energy Technology Data Exchange (ETDEWEB)

    Santana, E.C.A. [Universidade Estadual Paulista - UNESP, Campus de Guaratingueta, SP (Brazil); Francisco, F.R.; Bagnato, O.R. [Laboratorio Nacional de Luz Sincrotron - LNLS, Campinas, SP (Brazil)], e-mail: erika.santana@lnls.br

    2010-07-01

    On the project of Synchrotron Light Source, silicon-crystal are often used as monochromator and mirrors, to reflect the electrons beam. Silicon is known as a very fragile material, and its optical elements must be designed carefully. Usually, it is bonded in a cooling support made by copper. Thermal contact between the crystal plate and cooling support is made of In-Ga liquid alloy. Due to the difficult of this bonding, brazing tests are being taken with Fe-Ni alloy, in order to improve the silicon mirrors application and performance. Wet ability tests were performed between the silicon plate and commercial fillers. A brazing test was made of silicon and Al12Si, as filler, with Fe-Ni, as base material. Results of microstructure analysis indicated that the braze of a silicon plate is quite promissory. (author)

  17. High dose metal ion implantation

    International Nuclear Information System (INIS)

    To affect non-electronic surface properties (wear, corrosion and so on) the implanted material must reach measureable atom percentages, on the order of 10%, requiring ion implantation does in the range of 1017/cm2. For this reason, the MEVVA metallic ion source, developed at Lawrence Berkeley Laboratory, has been modified to provide metal ions for high dose metal ion implantation. The modifications inlcude increasing the arc efficiency, increasing beam spot size, and increasing beam divergence. The extracted beams have been characterized as to beam cross section and the depth profiles of implants. Time-average beam currents in excess of 20 mA have been extracted. Beams of titanium, tantalum, and other refractory metal ions, plus other refractory materials, such as titanium carbide, have been extracted and used to produce modifications in the surface properties of materials. (orig.)

  18. [Iron-refractory iron deficiency anemia].

    Science.gov (United States)

    Kawabata, Hiroshi

    2016-02-01

    The major causes of iron deficiency anemia (IDA) include iron loss due to bleeding, increased iron requirements, and decreased iron absorption by the intestine. The most common cause of IDA in Japanese women is iron loss during menstruation. Autoimmune atrophic gastritis and Helicobacter pylori infection can also cause IDA by reducing intestinal iron absorption. In addition to these common etiologies, germline mutations of TMPRSS6 can cause iron-refractory IDA (IRIDA). TMPRSS6 encodes matriptase-2, a membrane-bound serine protease primarily expressed in the liver. Functional loss of matriptase-2 due to homozygous mutations results in an increase in the expression of hepcidin, which is the key regulator of systemic iron homeostasis. The serum hepcidin increase in turn leads to a decrease in iron supply from the intestine and macrophages to erythropoietic cells. IRIDA is microcytic and hypochromic, but decreased serum ferritin is not observed as in IDA. IRIDA is refractory to oral iron supplementation, but does respond to intravenous iron supplementation to some extent. Because genetic testing is required for the diagnoses of IRIDA, a considerable number of cases may go undiagnosed and may thus be overlooked. PMID:26935626

  19. Supraspinal stimulation for treatment of refractory pain.

    Science.gov (United States)

    Parmar, V K; Gee, L; Smith, H; Pilitsis, J G

    2014-08-01

    Refractory pain syndromes often have far reaching effects and are quite a challenge for primary care providers and specialists alike to treat. With the help of site-specific neuromodulation and appropriate patient selection these difficult to treat pain syndromes may be managed. In this article, we focus on supraspinal stimulation (SSS) for treatment of intractable pain and discuss off-label uses of deep brain stimulation (DBS) and motor cortex stimulation (MCS) in context to emerging indications in neuromodulation. Consideration for neuromodulatory treatment begins with rigorous patient selection based on exhaustive conservative management, elimination of secondary gains, and a proper psychology evaluation. Trial stimulation prior to DBS is nearly always performed while trial stimulation prior to MCS surgery is symptom dependent. Overall, a review of the literature demonstrates that DBS should be considered for refractory conditions including nociceptive/neuropathic pain, phantom limb pain, and chronic cluster headache (CCH). MCS should be considered primarily for trigeminal neuropathic pain (TNP) and central pain. DBS outcome studies for post-stroke pain as well as MCS studies for complex regional pain syndrome (CRPS) show more modest results and are also discussed in detail. PMID:24956545

  20. Percutaneous vertebroplasty in painful refractory vertebral hemangiomas

    Directory of Open Access Journals (Sweden)

    R V Narayana

    2014-01-01

    Full Text Available Background: Painful vertebral hemangiomas are often inadequately managed medically. We evaluated the outcome of percutaneous vertebroplasty (PVP in the treatment of painful vertebral hemangiomas refractory to medical management. Materials and Methods: 14 patients (four thoracic and ten lumbar vertebra with painful vertebral hemangiomas presenting with severe back pain for more than 6 months not responding to medical therapy were treated by vertebroplasty. Cross sectional imaging of the spine with magnetic resonance was done. Blood investigations were done to exclude coagulopathy excluded. PVP was performed under local anesthesia. Results: The pain intensity numeric rating scale (PI-NRS-11 of these patients was in the range of 7-10 (Severe Pain. After vertebroplasty 8 patients were completely free of pain (PI NRS Score 0 while 6 were significantly relieved (PI-NRS Score 1-3. No complications were observed. Two patients with associated radicular pain had good pain relief following PVP. No recurrence was found during 36 months of postoperative followup. Conclusion: PVP is a safe and effective procedure in patients with painful vertebral hemangiomas refractory to medical management.