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Sample records for brazing refractory metals

  1. Fabrication and Characterization of Brazed Joints for SiC-Metallic Systems Utilizing Refractory Metals

    Science.gov (United States)

    Coddington, Bryan; Asthana, Rajiv; Halbig, Michael C.; Singh, M.

    2011-01-01

    Metal to ceramic joining plays a key role for the integration of ceramics into many nuclear, ground and aero based technologies. In order to facilitate these technologies, the active metal brazing of silicon carbide (CVD beta-SiC, 1.1 mm thick, and hot-pressed alpha-SiC, 3 mm thick) to the refractory metals molybdenum and tungsten using active braze alloys was studied. The joint microstructure, composition, and microhardness were evaluated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and Knoop hardness testing. The braze alloys, Cusil-ABA, Ticusil and Copper-ABA, all formed sound joints with excellent wetting and chemical bonding with the SiC substrate. Despite the close thermal expansion match between the metal substrates and SiC, hairline cracks formed in alpha-SiC while beta-SiC showed no signs of residual stress cracking. The use of ductile interlayers to reduce the effect from residual stresses was investigated and joints formed with copper as an interlayer produced crack free systems utilizing both CVD and hot-pressed SiC.

  2. Response to high heat fluxes and metallurgical examination of a brazed carbon-fiber-composite/refractory-metal divertor mock-up

    International Nuclear Information System (INIS)

    As a feasibility-study an actively cooled divertor mock-up has been subjected to high heat flux loading in electron beam simulation. The divertor design concept is based on a carbon-fiber-composite material (Aerolor 05) brazed onto a TZM/Mo41Re heat sink. The plasma facing carbon armor is divided in seven tiles to allow variable loading parameters - and repeated destructive tests. The mock-up has survived high heat flux loading up to about 12 MW/m2 surface heat flux in steady-state conditions. One armor tile showed no change in the thermal response even after 500 s at ∝14 MW/m2. To estimate the general thermal response of the mock-up design, numerical methods were applied. The predicted behavior was confirmed by the experimental results. The loading experiments were followed by a detailed metallurgical investigation of the loaded sample regions and the braze joints. The typical damages after high heat flux testing and cycling were failure (i.e. detachment) in the Zr brazed carbon/TZM joint, and failure in the CuPd bonded TZM/TZM joint due to an excess of the melting temperature of the brazes. The microstructural changes in the braze regions and the recrystallization behavior of the refractory alloys are discussed. Only in one case the loaded surface of the carbon armor shows considerable erosion, caused by a partial detachment along a braze joint and thus loss of the good thermal contact during the last applied loading shots. The thermal analyses and high heat flux performance of the Aerolor-05 armored mock-up are compared to the thermal response of a previously tested mock-up of corresponding geometry with armor tiles of isotropic graphite. (orig.)

  3. Brazing

    International Nuclear Information System (INIS)

    This report is a compilation of published literature on high temperature brazing covering the period 1973-1978. The references are listed alphabetically with regard to the base material or combination of base materials to be brazed. Trade names are treated as base materials. The report contains approximately 1500 references, of which 300 are to patents

  4. Active Metal Brazing and Characterization of Brazed Joints in Titanium to Carbon-Carbon Composites

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Morscher, G. N.; Asthana, R.

    2006-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSiI. The joint microstructures were examined using optical microscopy and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading. A tube-on-plate tensile test was used to evaluate joint strength of Ti-tube/ C-C composite joints. The load-carrying ability was greatest for the Cu-ABA braze joint structures. This system appeared to have the best braze spreading which resulted in a larger braze/C-C composite bonded area compared to the other two braze materials. Also, joint loadcarrying ability was found to be higher for joint structures where the fiber tows in the outer ply of the C-C composite were aligned perpendicular to the tube axis when compared to the case where fiber tows were aligned parallel to the tube axis.

  5. METHODS FOR BRAZING UNUSUAL METAL COMBINATIONS

    Energy Technology Data Exchange (ETDEWEB)

    Bertossa, Robert C.

    1963-10-15

    A method for vacuum pressure braze cladding is described. Application of the method to Mo-OFHC Cu-type 316L stainlcss steel, Ta cladding on OFHC Cu, Nb with Ni, Ti and Zr on steels, and pure Be brazing to austenitic stalnless steel are discussed. The advantages of vacuumpressure bonding are also discussed. (P.C.H.)

  6. Brazing handbook

    CERN Document Server

    American Welding Society

    2007-01-01

    By agreement between the American Welding Society C3 Committee on Brazing and Soldering and the ASM Handbook Committee, the AWS Brazing Handbook has been formally adopted as part of the ASM Handbook Series. Through this agreement, the brazing content in the ASM Handbook is significantly updated and expanded. The AWS Brazing Handbook, 5th Edition provides a comprehensive, organized survey of the basics of brazing, processes, and applications. Addresses the fundamentals of brazing, brazement design, brazing filler metals and fluxes, safety and health, and many other topics. Includes new chapters on induction brazing and diamond brazing.

  7. Laser beam active brazing of metal ceramic joints

    Science.gov (United States)

    Haferkamp, Heinz; Bach, Friedrich W.; von Alvensleben, Ferdinand; Kreutzburg, K.

    1996-04-01

    The use of engineering ceramics is becoming more and more important. Reasons for this are the specific properties of these materials, such as high strength, corrosion resistance and wear resistance. To apply the advantages of ceramics, joining techniques of metal ceramic parts are required. In this paper, joining of metal ceramic joints by laser beam brazing is presented. This joining technique is characterized by local heat input, and the minimal thermal stress of the brazed components. During the investigations, an Nd:YAG laser and a vacuum chamber were applied. The advantages of Nd:YAG lasers are the simple mechanical construction, and laser beam guidance via quartz glass fibers, which leads to high handling flexibility. In addition, most of the materials show a high absorption rate for this kind of radiation. As materials, ceramic Al2O3 with a purity of 99.4% and metals such as X5CrNi189 and Fe54Ni29Co17 were used. As a filler material, commercially available silver and silver- copper brazes with chemically active elements like titanium were employed. During this study, the brazing wetting behavior and the formation of diffusion layers in dependence on processing parameters were investigated. The results have shown that high brazing qualities can be achieved by means of the laser beam brazing process. Crack-free joining of metal ceramic parts is currently only possible by the use of metals such as Fe54Ni29Co17 because of its low thermal expansion coefficient, which reduces thermal stresses within the joining zone.

  8. Brazing and inertia welding of dissimilar metal tubing

    International Nuclear Information System (INIS)

    A movable pump limiter is currently being built for the Tore Supra tokamak in Cadarace, France. Part of the assembly has dispersion-strengthened Cu cooling tubes joined to an AISI 316L stainless steel transition sleeve. The steel sleeve is subsequently welded into a 315L manifold. This study was made to evaluate the feasibility of brazing or inertia welding the dissimilar metal, tubing-sleeve transition. An alumina-strengthened copper alloy (DSCu) was selected for the module cooling tubes. The 316L transition pieces varied in diameter from the same nominal size as the DSCu pieces when inertial welding, to a 12.7 mm (1/2 in.) O.D. to accommodate a lap joint when brazing. The wall thickness of the inertia welded 316L pieces was varied to determine the overlap effect on the weld quality. Ag-28Cu, Ag-27.6Cu-4.5Ti, Au-37Cu-3In, and Au-18Ni (wt%) filler metals were chosen for brazing and the braze microstructures and strengths were evaluated. The best wetting was achieved with the Au based filler metals. All of the brazed joints were hydrostatically pressure tested to 10.34 MPa (1500 psi) without a failure. In all cases, an excellent metallurgical bond with a relatively small cold worked region was produced. The inertia welded samples were also pressure and tensile tested under the same test conditions that were used to evaluate the brazed samples. The welds passed the 10.34 MPa hydrostatic pressure inspection and failed under a tensile load in the DSCu piece away form the weld interface. Brazing and inertia welding were successfully used to join DSCu to 316L. The Au-based filler metals produced the best brazes with joint strengths of 480 MPa. The inertia welds had slightly higher strengths, but both failed away from the joint in the DSCu tube. All of these samples passed a 10.34 MPa hydrostatic pressure test. These processes allow flexibility in designing and fabricating a dissimilar metal transition joint

  9. Numerical simulation of filler metal droplets spreading in laser brazing

    Institute of Scientific and Technical Information of China (English)

    Yanbin Chen; Xiaosong Feng; Liqun Li

    2007-01-01

    A finite element model was constructed using a commercial software Fidap to analyze the Cu-base filler metal droplet spreading process in laser brazing, in which the temperature distribution, droplet geometry,and fluid flow velocity were calculated. Marangoni and buoyancy convection and gravity force were considered, and the effects of laser power and spot size on the spreading process were evaluated. Special attention was focused on the free surface of the droplet, which determines the profile of the brazing spot.The simulated results indicate that surface tension is the dominant flow driving force and laser spot size determines the droplet spreading domain.

  10. Numerical simulation of filler metal droplets spreading in laser brazing

    Science.gov (United States)

    Chen, Yanbin; Feng, Xiaosong; Li, Liqun

    2007-11-01

    A finite element model was constructed using a commercial software Fidap to analyze the Cu-base filler metal droplet spreading process in laser brazing, in which the temperature distribution, droplet geometry, and fluid flow velocity were calculated. Marangoni and buoyancy convection and gravity force were considered, and the effects of laser power and spot size on the spreading process were evaluated. Special attention was focused on the free surface of the droplet, which determines the profile of the brazing spot. The simulated results indicate that surface tension is the dominant flow driving force and laser spot size determines the droplet spreading domain.

  11. Reversible brazing process

    Science.gov (United States)

    Pierce, Jim D.; Stephens, John J.; Walker, Charles A.

    1999-01-01

    A method of reversibly brazing surfaces together. An interface is affixed to each surface. The interfaces can be affixed by processes such as mechanical joining, welding, or brazing. The two interfaces are then brazed together using a brazing process that does not defeat the surface to interface joint. Interfaces of materials such as Ni-200 can be affixed to metallic surfaces by welding or by brazing with a first braze alloy. The Ni-200 interfaces can then be brazed together using a second braze alloy. The second braze alloy can be chosen so that it minimally alters the properties of the interfaces to allow multiple braze, heat and disassemble, rebraze cycles.

  12. Laser brazing of inconel 718 alloy with a silver based filler metal

    Science.gov (United States)

    Khorram, A.; Ghoreishi, M.; Torkamany, M. J.; Bali, M. M.

    2014-03-01

    In the presented study laser brazing of an inconel 718 alloy with silver based filler metal using 400 W pulsed Nd:YAG laser is investigated. Laser brazing was performed with varying laser frequency, pulse width, process speed and gap distance. The effect of preheating on wetting and spreading also was studied. Brazing geometrical images were observed using an optical microscope. The composition analysis and microstructure of the filler metal and brazed joints were examined using X-ray diffraction analyzer (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Micro-hardness and tensile test were performed for investigation of mechanical properties. The experimental observations show that filler metal consist of α-Ag solid solution, ά-Cu solid solution surround by the α-Ag solid solution and eutectic structure. Phases of the brazed joint are similar to the filler metal. The results indicate that the filler metal has adequate wetting and spreading on inconel 718 and the wetting angle depends on the heat input significantly. Interdiffusion occurs in laser brazing and the average thickness of reaction layer is approximately 2.5 μm. Whenever the gap is big, it is needed to use longer pulse width in order to have a better melting flow. Preheating has significant influence on wetting and spreading of the filler metal.

  13. Evaluation of the adhesion strength of diamond films brazed on K-10 type hard metal

    Directory of Open Access Journals (Sweden)

    Sérgio Ivan dos Santos

    2004-06-01

    Full Text Available The coating of cutting tools with diamond films considerably increases the tool performance due to the combination of the unique tribological properties of diamond with the bulk properties of the substrate (toughness. The tool performance, however, is strongly related to the adhesion strength between the film and the substrate. In this work our main goal was to propose and to test a procedure, based on a tensile strength test, to evaluate the adhesion strength of a diamond wafer brazed on a hard metal substrate, taking into account the effect of the brazing temperature and time. The temperature range studied was from 800 to 980 °C and the brazing time ranged from 3 to 40 min. The obtained results could be used to optimize the costs and time required to the production of high performance cutting tools with brazed diamond wafers.

  14. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    International Nuclear Information System (INIS)

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME

  15. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME.

  16. JOINING OF MOLYBDENUM DISILICIDE TO STAINLESS STEEL USING AMORPHOUS METAL BRAZES-RESIDUAL STRESS ANALYSIS

    Energy Technology Data Exchange (ETDEWEB)

    VAIDYA, RAJENDRA U [Los Alamos National Laboratory; KAUTZ, DOUGLAS D. [Los Alamos National Laboratory; GALLEGOS, DAVID E. [Los Alamos National Laboratory

    2007-01-30

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L jOints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS{trademark} 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainiess steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses In the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze).

  17. Novel high chromium containing braze filler metals for heat exchanger applications

    Energy Technology Data Exchange (ETDEWEB)

    Rangaswamy, S.; Fortuna, D. [Sulzer Metco, Troy (United States)

    2007-07-01

    A new family of boron-free, high chromium containing braze filler metal compositions were developed (Amdry 105, Amdry 108, Amdry 805). Filler metal properties including metallurgical phases, melting range, flow, corrosion resistance and high temperature oxidation resistance are reported. Additionally, the technical and economical advantages of using these new filler metals in fabricating flat plate type of heat exchangers and metallic catalytic converters is discussed. (orig.)

  18. Micro-nano filler metal foil on vacuum brazing of SiCp/Al composites

    Science.gov (United States)

    Wang, Peng; Gao, Zeng; Niu, Jitai

    2016-06-01

    Using micro-nano (Al-5.25Si-26.7Cu)- xTi (wt%, x = 1.0, 1.5, 2.0, 2.5 and 3.0) foils as filler metal, the research obtained high-performance joints of aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process and Ti content on joint properties was investigated, respectively. The experimental results indicate that void free dense interface between SiC particle and metallic brazed seam with C-Al-Si-Ti product was readily obtained, and the joint shear strength enhanced with increasing brazing temperature from 560 to 580 °C or prolonging soaking time from 10 to 90 min. Sound joints with maximum shear strength of 112.5 MPa was achieved at 580 °C for soaking time of 90 min with (Al-5.25Si-26.7Cu)-2Ti filler, where Ti(AlSi)3 intermetallic is in situ strengthening phase dispersed in the joint and fracture occured in the filler metal layer. In this research, the beneficial effect of Ti addition into filler metal on improving wettability between SiC particle and metallic brazed seam was demonstrated, and capable welding parameters were broadened for SiCp/Al-MMCs with high SiC particle content.

  19. Active Metal Brazing and Characterization of Brazed Joints in C-C and C-SiC Composites to Copper-Clad-Molybdenum System

    Science.gov (United States)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon/carbon composites with CVI and resin-derived matrices, and C/SiC composites reinforced with T-300 carbon fibers in a CVI SiC matrix were joined to Cu-clad Mo using two Ag-Cu braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward delamination in resin-derived C/C composite. Extensive braze penetration of the inter-fiber channels in the CVI C/C composites was observed. The Knoop microhardness (HK) distribution across the C/C joints indicated sharp gradients at the interface, and a higher hardness in Ticusil than in Cusil-ABA. For the C/SiC composite to Cu-clad-Mo joints, the effect of composite surface preparation revealed that ground samples did not crack whereas unground samples cracked. Calculated strain energy in brazed joints in both systems is comparable to the strain energy in a number of other ceramic/metal systems. Theoretical predictions of the effective thermal resistance suggest that such joined systems may be promising for thermal management applications.

  20. Barrier Coatings for Refractory Metals and Superalloys

    Energy Technology Data Exchange (ETDEWEB)

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

    2006-02-23

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

  1. Barrier Coatings for Refractory Metals and Superalloys

    International Nuclear Information System (INIS)

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life

  2. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

    Science.gov (United States)

    Longtin, Rémi; Sanchez-Valencia, Juan Ramon; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-02-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm-1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

  3. Joining of metal bars by a new process of transformation-diffusion brazing

    Institute of Scientific and Technical Information of China (English)

    Zhang Guifeng; Zhang Jianxun; Pei Yi

    2006-01-01

    Within the bonded interface of metal bars joint produced by conventional solid state bonding process (such as flash welding, resistance butt welding, friction welding and so on ), the inclusions are often present, which degrade the ductility of joint. A new process of transformation-diffusion brazing is proposed, in which an amorphous foil containing melting point depressant is preplaced between the interfaces to be joined, and the assembly is repeatedly heated/cooled without holding time at peak temperature. A low carbon steel bars, BNi-2 amorphous foil and resistance butt welding machine were used. The results show that surface contamination can be disrupted by the dissolution of base metal into molten interlayer in comparison with conventional process, and the ductility of joint can be improved by increasing the times of temperature cycles on line. In addition, transformation-diffusion brazing can be done with relatively simple and inexpensive system in comparison with transient liquid phase bonding.

  4. Induction Brazing

    DEFF Research Database (Denmark)

    Henningsen, Poul

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present report...... presents a combined numerical and experimental method for determination of appropriate/optimiged coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper...

  5. Dissimilar metals TIG welding-brazing of aluminum alloy to galvanized steel

    Institute of Scientific and Technical Information of China (English)

    San-bao LIN; Jian-ling SONG; Guang-chao MA; Chun-li YANG

    2009-01-01

    Dissimilar metals TIG welding-brazing of aluminum alloy to galvanized steel was investigated, and the wettability and spreadability of aluminum filler metal on the steel surface were analyzed. The resultant joint was characterized in order to determine the brittle intermetallic compound (IMC) in the interfacial layer, and the mechan-ical property of the joint was tested. The results show that the zinc coated layer can improve the wettability and spreadability of liquid aluminum filler metal on the surface of the steel, and the wetting angle can reach less than 20°. The lap joint has a dual characteristic and can be divided into a welding part on the aluminum side and a brazing part on the steel side. The interfacial IMC layer in the steel side is about 9.0 μm in thickness, which transfers from (α-Al + FeAl3) in the welded seam side to (Fe2Al5+ FeAl2) and (FeAl2+ FeAl) in the steel side. The crystal grain of the welded seam is obviously larger in size in the aluminum side. The local incomplete brazing is found at the root of the lap joint, which weakens the property of the joint. The fracture of the joint occurs at the root and the average tensile strength reaches 90 MPa.

  6. Directed light fabrication of refractory metals

    Energy Technology Data Exchange (ETDEWEB)

    Lewis, G.K.; Thoma, D.J.; Nemec, R.B.; Milewski, J.O. [Los Alamos National Lab., NM (United States). Materials Science and Technology Div.

    1997-11-01

    Directed Light Fabrication (DLF) is a metal, rapid fabrication process that fuses metal powders to full density into a solid replica of a computer modeled component. It has been shown feasible for forming nearly any metal and also intermetallics to near net shape with a single process. DLF of refractory pure metals is feasible, bypassing the extensive series of conventional processing steps used for processing these high melting point materials. Tungsten, tantalum, and rhenium were processed and show a continuous resolidified microstructure. Porosity was a problem for the tantalum and rhenium powders produced by chemical reduction processes but not for the tungsten powder spherodized in a plasma arc. Chemical analysis of powder compared to the DLF deposit showed reductions in carbon, oxygen and hydrogen, indicating that process parameters may also be optimized for evolution of residual gases in the deposits.

  7. Directed light fabrication of refractory metals

    International Nuclear Information System (INIS)

    Directed Light Fabrication (DLF) is a metal, rapid fabrication process that fuses metal powders to full density into a solid replica of a computer modeled component. It has been shown feasible for forming nearly any metal and also intermetallics to near net shape with a single process. DLF of refractory pure metals is feasible, bypassing the extensive series of conventional processing steps used for processing these high melting point materials. Tungsten, tantalum, and rhenium were processed and show a continuous resolidified microstructure. Porosity was a problem for the tantalum and rhenium powders produced by chemical reduction processes but not for the tungsten powder spherodized in a plasma arc. Chemical analysis of powder compared to the DLF deposit showed reductions in carbon, oxygen and hydrogen, indicating that process parameters may also be optimized for evolution of residual gases in the deposits

  8. Microstructure and Strength of Brazed Joints of Ti3Al Base Alloy with Cu-P Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Peng HE; Jicai FENG; Heng ZHOU

    2005-01-01

    Brazing of Ti3Al alloys with the filler metal Cu-P was carried out at 1173~1273 K for 60~1800 s. When products are brazed, the optimum brazing parameters are as follows: brazing temperature is 1215~1225 K; brazing time is 250~300 s. Four kinds of reaction products were observed during the brazing of Ti3Al alloys with the filler metal Cu-P, i.e., Ti3Al phase with a small quantity of Cu (Ti3Al(Cu)) formed close to the Ti3Al alloy; the TiCu intermetallic compounds layer and the Cu3P intermetallic compounds layer formed between Ti3Al(Cu) and the filler metal, and a Cu-base solid solution formed with the dispersed Cu3P in the middle of the joint. The interfacial structure of brazed Ti3Al alloys joints with the filler metal Cu-P is Ti3Al/Ti3Al(Cu)/TiCu/Cu3P/Cu solid solution (Cu3P)/Cu3P/TiCu/Ti3Al(Cu)/Ti3Al, and this structure will not change with brazing time once it forms. The thickness of TiCu+Cu3P intermetallic compounds increases with brazing time according to a parabolic law. The activation energy Q and the growth velocity K0 of reaction layer TiCu+Cu3P in the brazed joints of Ti3Al alloys with the filler metal Cu-P are 286 k J/mol and 0.0821 m2/s, respectively, and growth formula was y2=0.0821exp(-34421.59/T)t.Careful control of the growth for the reaction layer TiCu+Cu3P can influence the final joint strength. The formation of the intermetallic compounds TiCu+Cu3P results in embrittlement of the joint and poor joint properties. The Cu-P filler metal is not fit for obtaining a high-quality joint of Ti3Al brazed.

  9. Experimental investigation on both low cycle fatigue and fracture behavior of DZ125 base metal and the brazed joint at elevated temperature

    International Nuclear Information System (INIS)

    Highlights: → Mechanical properties of DZ125 base metal and brazed joint were investigated at 850 deg. C. → The brazed joint has the obvious softening phenomenon at stress range above 640 MPa. → The brazed joint shows lower fatigue life compared with the base metal. → All the brazed joints are fractured in the brazing seam. → The differences of fracture phenomena between two types of specimens were observed. - Abstract: Due to the different low cycle fatigue (LCF) properties and fatigue fracture behavior between DZ125 base metal and the brazed joint, the LCF tests are carried out systematically using tension cycling under stress amplitude control conditions (stress ratio R = 0) at elevated temperature in laboratory air. The present paper sets out to investigate the cyclic deformation response of DZ125 base metal and the brazed joint in two aspects, i.e. fatigue life and fatigue fracture behavior, with the comparative method. Furthermore, the comparative method on the typical fatigue fracture surface features (including fatigue source zone, crack propagation zone and fatigue fracture zone) of DZ125 base metal and the brazed joint cycled to failure is conducted in detail. Based on both the macro mechanical behavior and macro and micro fracture observations, experimental results show that: (1) for the brazed joint, the softening is not obvious at lower stress ranges. But from 640 to 720 MPa, it is very significant; (2) under the same test condition, the brazed joint shows lower fatigue life compared with DZ125 base metal and all brazed joints are fractured in the brazing seam observed by the Scanning Electron Microscope (SEM); and (3) there are many distinctive differences of the fracture phenomena between DZ125 base metal and the brazed joint as follows: (1) the crack initiation mode; (2) the crack propagation behavior; and (3) the morphology of dimple pattern at the fatigue fracture zone.

  10. Numerical simulation of copper based filler metal droplets spreading under arc brazing

    Institute of Scientific and Technical Information of China (English)

    YU Zhi-shui; LI Rui-feng; QI Kai; ZHOU Fang-ming

    2005-01-01

    The spreading behavior of copper filler metal droplets under arc brazing was studied by numerical simulation method using Surface Evolver software. The mathematical model in which arc pressure force acceleration was added to the droplet microelement as the form of gravity acceleration was used in numerical simulation. Then the 3D filler metal droplet profile for different welding currents was simulated. The results show that the simulation results and the experimental results are in good accordance. And it can be seen that the spreading height decreases and diameter increases with the increasing welding current in an approximate linear relation.

  11. Advances in brazing science, technology and applications

    CERN Document Server

    2013-01-01

    Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing. Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, alon...

  12. Dynamic Abnormal Grain Growth in Refractory Metals

    Science.gov (United States)

    Noell, Philip J.; Taleff, Eric M.

    2015-11-01

    High-temperature plastic deformation of the body-centered cubic (BCC) refractory metals Mo and Ta can initiate and propagate abnormal grains at significantly lower temperatures and faster rates than is possible by static annealing alone. This discovery reveals a new and potentially important aspect of abnormal grain growth (AGG) phenomena. The process of AGG during plastic deformation at elevated temperatures, termed dynamic abnormal grain growth (DAGG), was observed at homologous temperatures between 0.52 and 0.72 in both Mo and Ta sheet materials; these temperatures are much lower than those for previous observations of AGG in these materials during static annealing. DAGG was used to repeatedly grow single crystals several centimeters in length. Investigations to date have produced a basic understanding of the conditions that lead to DAGG and how DAGG is affected by microstructure in BCC refractory metals. The current state of understanding for DAGG is reviewed in this paper. Attention is given to the roles of temperature, plastic strain, boundary mobility and preexisting microstructure. DAGG is considered for its potential useful applications in solid-state crystal growth and its possibly detrimental role in creating undesired abnormal grains during thermomechanical processing.

  13. Development of Ag-Cu-Zn-Sn brazing filler metals with a 1 0 weight-% reduction of silver and same liquidus temperature

    Institute of Scientific and Technical Information of China (English)

    Daniel Schnee; Gunther Wiehl; Sebastian Starck; Chen Kevin

    2014-01-01

    With BrazeTec BlueBraze the manufacturers in HVACR industry have an alternative filler metal with 10 weight-%less silver but same brazing temperatures.The performance of these new alloys has been evaluated in several tests.The evaluation included wetting investigations,metallographic examinations,joint strength at different temperatures and pulsation and corrosion resistance.The results ofthese tests will be presented in this paper.

  14. Development of rapidly quenched nickel-based non-boron filler metals for brazing corrosion resistant steels

    Science.gov (United States)

    Ivannikov, A.; Kalin, B.; Suchkov, A.; Penyaz, M.; Yurlova, M.

    2016-04-01

    Corrosion-resistant steels are stably applied in modern rocket and nuclear technology. Creating of permanent joints of these steels is a difficult task that can be solved by means of welding or brazing. Recently, the use rapidly quenched boron-containing filler metals is perspective. However, the use of such alloys leads to the formation of brittle borides in brazing zone, which degrades the corrosion resistance and mechanical properties of the compounds. Therefore, the development of non-boron alloys for brazing stainless steels is important task. The study of binary systems Ni-Be and Ni-Si revealed the perspective of replacing boron in Ni-based filler metals by beryllium, so there was the objective of studying of phase equilibrium in the system Ni-Be-Si. The alloys of the Ni-Si-Be with different contents of Si and Be are considered in this paper. The presence of two low-melting components is revealed during of their studying by methods of metallography analysis and DTA. Microhardness is measured and X-ray diffraction analysis is conducted for a number of alloys of Ni-Si-Be. The compositions are developed on the basis of these data. Rapidly quenched brazing alloys can be prepared from these compositions, and they are suitable for high temperature brazing of steels.

  15. Brazing characteristics of a Zr–Ti–Cu–Fe eutectic alloy filler metal for Zircaloy-4

    International Nuclear Information System (INIS)

    A Zr–Ti–Cu–Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr58Ti16Cu10Fe16 (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr–Cu–Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr2Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min

  16. Brazing characteristics of a Zr–Ti–Cu–Fe eutectic alloy filler metal for Zircaloy-4

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung G.; Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Park, S.S. [School of Mechanical and Advanced Materials Engineering, Ulsan National Institute of Science and Technology (UNIST), Ulsan 689-798 (Korea, Republic of); Lee, M.K., E-mail: leeminku@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    A Zr–Ti–Cu–Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr{sub 58}Ti{sub 16}Cu{sub 10}Fe{sub 16} (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr–Cu–Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr{sub 2}Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  17. Metallurgical reactions in the coalescence zone between a reinforcement and a base metal in reinforced brazed joints

    Directory of Open Access Journals (Sweden)

    Zorc, B.

    2004-12-01

    Full Text Available A reinforcement wire added to a brazed joint strongly improves the properties of the joint, i.e., its strength, toughness and resistance to crack initiation and propagation. This effect, however, can be achieved only if the reinforcement wire is of a suitable shape, from an appropriate material as regards the base metal and the brazing alloy and it coalesces strongly and toughly with the base metal. The properties of such a joint depend on the reinforcement wire and not on the brazing alloy. The most favourable reinforcement shape was determined. Metallurgical reactions among the base metal, the brazing alloy, and the reinforcement were studied.

    La armadura, añadida a las uniones fuertemente soldadas, mejora considerablemente las características de la unión, es decir, su dureza, tenacidad y resistencia frente a la formación y propagación de la grieta separada. Se puede alcanzar dicho resultado solamente si el alambre de la armadura tiene la forma apropiada, está formado con el material adecuado (acorde al material de base y la unión y se funde de manera fuerte y tenaz con el material de base. Las propiedades de la unión mencionada, dependen del alambre de la armadura y no de la soldadura. Se determina la forma más ventajosa de la armadura y se investigan las reacciones metalúrgicas entre el material de base, la soldadura y la armadura.

  18. Refractory metals fabrication technology as applied to fusion reactors

    International Nuclear Information System (INIS)

    Activities are reported in research programs on inspection and fabricion of refractory metals and alloys including those of Mo, Nb, Ta, and V. Progress is summarized in sections on blanking, edge preparation, machining, forming, joining, cleaning, thermal processing, and coating

  19. Influence of laser energy input mode on joint interface characteristics in laser brazing with Cu-base filler metal

    Institute of Scientific and Technical Information of China (English)

    LI Li-qun; FENG Xiao-song; CHEN Yan-bin

    2008-01-01

    The flange butt joints of 1 mm-thick galvanized steel sheets were brazed with CuSi3 as filler metal at different laser heating modes. The microstructures and element distributions of joint interface were investigated by SEM and EDS. The results show that there is no obvious interface layer with the circular individual beam heating and lamellar Fe-Si intermetallic compound layer is found with dual-beam laser spot heating. With the irradiation of rectangular laser spot, the joint interface layer is also formed. The layer thickness is larger than that of dual-beam brazing and the layer shape is fiat so that intermetallic compounds trend to grow into cellular crystals. Moreover, the interface layer shape also depends on its position in the joint. Under the high heat input, dendritic or granular intermetallic compounds dispersively distribute in brazing seam adjacent to the interface, which is caused by the melting or dissolving of the base metal. According to the results, the brazing quality can be controlled by laser heating mode and processing parameters.

  20. Directed Light Fabrication of Refractory Metals and Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fonseca, J.C.; Lewis, G.K.; Dickerson, P.G.; Nemec, R.B.

    1999-05-14

    This report covers work performed under Order No. FA0000020 AN Contract DE-AC12-76SN00052 for deposition of refractory pure metals and alloys using the Directed Light Fabrication (DLF) process and represents the progress in depositing these materials through September 1998. In extending the DLF process technology to refractory metals for producing fully dense, structurally sound deposits, several problems have become evident. 1. Control of porosity in DLF-deposited refractory metal is difficult because of gases, apparently present in commercially purchased refractory metal powder starting materials. 2. The radiant heat from the molten pool during deposition melts the DLF powder feed nozzle. 3. The high reflectivity of molten refractory metals, at the Nd-YAG laser wavelength (1.06{micro}m), produces damaging back reflections to the optical train and fiber optic delivery system that can terminate DLF processing. 4. The current limits on the maximum available laser power to prevent back reflection damage limit the parameter range available for densification of refractory metals. The work to date concentrated on niobium, W-25Re, and spherodized tungsten. Niobium samples, made from hydride-dehydride powder, had minimal gas porosity and the deposition parameters were optimized; however, test plates were not made at this time. W-25Re samples, containing sodium and potassium from a precipitation process, were made and porosity was a problem for all samples although minimized with some process parameters. Deposits made from potassium reduced tungsten that was plasma spherodized were made with minimized porosity. Results of this work indicate that further gas analysis of starting powders and de-gassing of starting powders and/or gas removal during deposition of refractory metals is required.

  1. Directed light fabrication of refractory metals and alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fonseca, J.C.; Lewis, G.K.; Dickerson, P.G.; Nemec, R.B.

    1999-05-30

    This report covers deposition of refractory pure metals and alloys using the Directed Light Fabrication (DLF) process and represents progress in depositing these materials through September 1998. In extending the DLF process technology to refractory metals for producing fully dense, structurally sound deposits, several problems have become evident. (1) Control of porosity in DLF-deposited refractory metal is difficult because of gases, apparently present in commercially purchased refractory metal powder starting materials. (2) The radiant heat from the molten pool during deposition melts the DLF powder feed nozzle. (3) The high reflectivity of molten refractory metals, at the Nd-YAG laser wavelength (1.06{micro}m), produces damaging back reflections to the optical train and fiber optic delivery system that can terminate DLF processing. (4) The current limits on the maximum available laser power to prevent back reflection damage limit the parameter range available for densification of refractory metals. The work to date concentrated on niobium, W-25Re, and spherodized tungsten. Niobium samples, made from hydride-dehydride powder, had minimal gas porosity and the deposition parameters were optimized; however, test plates were not made at this time. W-25Re samples, containing sodium and potassium from a precipitation process, were made and porosity was a problem for all samples although minimized with some process parameters. Deposits made from potassium reduced tungsten that was plasma spherodized were made with minimized porosity. Results of this work indicate that further gas analysis of starting powders and de-gassing of starting powders and/or gas removal during deposition of refractory metals is required.

  2. 珩磨工具用中温钎焊材料的研制%Development of moderate temperature brazing filler metals for honing tools

    Institute of Scientific and Technical Information of China (English)

    杨继东; 裴夤崟; 龙伟民; 钟素娟

    2011-01-01

    For the present brazing problems on the honing segments, joining experiment on the honing segments was conducted by moderate temperature brazing. The compositions of moderate temperature brazing filler metals were adjusted, melting temperature of filler metals, wettability of filler metals on the honing segments and the tensile strength of brazing joints were tested. The deformation amount of brazed honing segments with different filler metals was compared. The research results showed that the moderate temperature brazing technology had small deformation and high tensile strength, and it was a feasible mode for joining of honing segments.%针对目前珩磨条钎焊存在的问题,采用中温钎焊对珩磨工具进行了连接试验,对中温钎焊用钎料的化学成分进行了调整,测试了钎料的熔化温度、钎料对珩磨条的润湿性以及钎焊接头的抗拉强度,并比较了不同钎料钎焊后珩磨工具的变形量.研究表明:中温钎焊工艺变形小,强度较高,是珩磨条连接的可行方式.

  3. Electrochemical depth profiling of multilayer metallic structures: An aluminum brazing sheet

    DEFF Research Database (Denmark)

    Afshar, F. Norouzi; Ambat, R.; Kwakernaak, C.;

    2012-01-01

    Combinatory localized electrochemical cell and glow discharge optical emission spectrometry (GDOES) measurements were performed to obtain a thorough in depth electrochemical characterization of an aluminum brazing sheet. By defining electrochemical criteria i.e. breakdown potential, corrosion pot...

  4. Cold metal transfer welding–brazing of pure titanium TA2 to magnesium alloy AZ31B

    Energy Technology Data Exchange (ETDEWEB)

    Cao, R., E-mail: caorui@lut.cn; Wang, T.; Wang, C.; Feng, Z.; Lin, Q.; Chen, J.H.

    2014-08-25

    Highlights: • Mg–Ti joints can be successfully performed at suitable welding variables by CMT. • Typical brazing–welding joints can be formed for Mg–Ti joint and Ti–Mg joint. • The brazing interface is mainly composed of Ti{sub 3}Al, Mg{sub 17}Al{sub 12} and Mg{sub 0.97}Zn{sub 0.03}. • Elements Al and Zn are crucial to join successfully Mg and Ti base metals. - Abstract: Pure titanium TA2 was joined to Mg AZ31B by cold metal transfer (CMT) welding–brazing method in the form of two lap-shear joints (Mg–Ti joint and Ti–Mg joint) with Mg AZ61 wire. The microstructure of Ti/Mg CMT joints was identified and characterized by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The mechanical properties of various welding parameters were compared and analyzed. Desired Ti/Mg CMT joints with satisfied weld appearances and mechanical properties were achieved at suitable welding variables. The Ti/Mg CMT joints had dual characteristics of a welding joint at the Mg side and a brazing joint at the Ti side. Moreover, for two joints, the brazing interfaces were composed of an intermetallic compounds (IMCs) layer including Ti{sub 3}Al, Mg{sub 17}Al{sub 12} and Mg{sub 0.97}Zn{sub 0.03} phases. Mg–Ti joint had the higher tensile load of 2.10 kN, and Ti–Mg joint had the tensile load of 1.83 kN.

  5. Refractory metals fabrication technology as applied to fusion reactors

    Energy Technology Data Exchange (ETDEWEB)

    1976-07-01

    Activities are reported in research programs on inspection and fabricion of refractory metals and alloys including those of Mo, Nb, Ta, and V. Progress is summarized in sections on blanking, edge preparation, machining, forming, joining, cleaning, thermal processing, and coating. (JRD)

  6. Plasma processing of fluoride solutions of refractory rare metals

    Energy Technology Data Exchange (ETDEWEB)

    Gutsol, A.F. [Institute of Chemistry and Technology of Less-Common Elements and Raw Materials, Murmanskaya oblast` (Russian Federation)

    1995-09-01

    Features of plasma processing of fluoride solutions of refractory metals were studied. It was shown that pyrohydrolysis of niobium, tantalum, and titanium fluorides occurs in the gas phase, thus providing fine oxide powders. The pyrohydrolysis of low-volatility zirconium fluoride occurs in the solid phase, yielding oxide particles corresponding to the size of initial droplets.

  7. Analysis of velocity fields during refractory metals pressing

    International Nuclear Information System (INIS)

    The technique of the experiment to investigate the process of refractory metal pressing using protective coatings and special coatings is presented. The possibilities of forecasting places of future defects due to plastic strain on the basis of analyzing certain kinematic parameters of the process investigated is shown

  8. Brazing zone structure at active brazing of alumina ceramics

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ Nowadays one of the most effective methods of joining of oxide ceramics with other elements of construction is active brazing based on using of active metals (Ti, Zr), which increase reactivity of brazing alloy relative to ceramic element of a joining.

  9. Brazing zone structure at active brazing of alumina ceramics

    Institute of Scientific and Technical Information of China (English)

    Demchuk; V.; A.; Kalinichenko; B.; B.

    2005-01-01

    Nowadays one of the most effective methods of joining of oxide ceramics with other elements of construction is active brazing based on using of active metals (Ti, Zr), which increase reactivity of brazing alloy relative to ceramic element of a joining.……

  10. 一种新型钎料的成型方法及应用%Forming method and its application of a novel brazing filler metal

    Institute of Scientific and Technical Information of China (English)

    王星星; 龙伟民; 于新泉; 裴夤崟; 孙华为; 程亚芳

    2013-01-01

    主要设计了一种新型钎料的成型模具——三叶内摆线形滚动拉丝模,对其结构特征给以描述,通过算例将新型钎料与棒状钎料进行对比,详细介绍新型三叶内摆线形钎料的实现过程.结果表明,与棒状钎料相比,新型三叶内摆线形钎料与三钢球的接触面积大,增加幅度为15%~50%.在拉拔长度一定的条件下,与等横截面积的棒状钎料相比,三叶内摆线形钎料的横截面周长及体表面积较大.设计的新型钎料成型模具可有效减少能耗,提高拉拔效率,实现三叶内摆线形新型钎料的产业化.%A wire drawing dies of new brazing filler metal was designed.The structure feature of this wire drawing dies was described,and the body surface area of the new brazing filler metal was compared with rod-like brazing filler metal through examples,the process of trefoil hypocycloid brazing filler metal was introduced in detail.The results indicate that the contact area of trefoil hypocycloid brazing filler metal and three steel ball is larger about 15%~50% than the rod-like brazing filler metal.As compared to general trod-like brazing filler metal,the cross-sectional perimeter and body surface area of trefoil hypocycloid brazing filler metal is also larger under the same drawing length.The novel wire drawing dies can effectively reduce energy consumption and improve the drawing efficiency.Industrialization of trefoil hypocycloid new brazing filler metal would be realized in future.

  11. Effect of bonding time on joint properties of vacuum brazed WC - Co hard metal/carbon steel using stacked Cu and Ni alloy as insert metal

    Energy Technology Data Exchange (ETDEWEB)

    Lee, W.B.; Jung, S.B. [Sungkyunkwan Univ., Dept. of Advanced Materials Engineering, Suwon, Kyounggi-do (Korea); Kwon, B.D. [Seoul Technical High School, Dept. of Metallurgy, Seoul (Korea)

    2004-11-15

    Hard metal WC - Co and carbon steel were successfully joined using double layered Cu alloy and amorphous Ni alloy as inert metal and an oil cooling method after brazing. Defects such as cracks and voids were not formed near the bonded zone. This result means that double layered insert metals and oil cooling minimised the residual stress near the bonded zone after brazing. The shear strength of the joints decreased with increasing bond time. The reasons why the shear strength decreased as bond time increased could be many, including shape of the interface, formation and growth of brittle intermetallic compounds, and coarsening of WC particles near the bond zone. The maximum shear strength of the joints was 310 MPa under conditions 0.6 ks bond time and 8 wt-%Co content in the WC hard alloy. (Author)

  12. A contribution to the study of metal-ceramic bonding by direct vacuum brazing with reactive metals

    International Nuclear Information System (INIS)

    Wettability and bonding tests were utilized to evaluate the behaviour of various specials alloys, for work at high temperature under vacuum, for the inter-bonding of silicon carbide, alumina ceramic, graphite (for electrical applications) and petroleum coke and their joining with themselves as the metals titanium, molybdenum, nickel and copper. The joints exhibiting effective bonding were investigated by means of optical microscopy, scanning electron microscopy and X-rays diffraction. Elemental mapping of the constituents and quantitative chemical microanalysis were also undertaken, via the energy dispersive analysis of X-rays (SEM/EDS). On the basis of the results the possible mechanisms of bond-formation have been discussed. It was verified that: a) of the filler metals studied, those which exhibited effective wettability on all the above materials were: 49Cu-49Ti-2Be, Zircaloy4-5Be and a commercial alloy Ticusil, which consisted of a Cu-Ag eutectic with a small addition of pure Ti, of nominal composition 26.7Cu-68.8Ag-4.5Ti; b) the alloys with high levels of reactive metals such as Ti and Zr tended to form low ductility bonds due to the formation of hard, brittle phases; c) the copper suffered pronounced erosion when in direct contact with alloys of high Ti and Zr contents, due to the formation of phases whose melting points were below the brazing temperature of those materials; e) the compounds detected as reaction products were identified as, TiC in the samples rich in carbon, such as the SiC ceramic and graphite joints, or the oxides Cu2Ti2O5 and Cu3TiO4 in the bonding of alumina to alloys including Ti in their composition or in that of the filler metal, proving that the effectiveness of the bond is dependent upon an initial and indispensable chemical bonding. (author)

  13. Active Brazing of C/C Composite to Copper by AgCuTi Filler Metal

    Science.gov (United States)

    Zhang, Kexiang; Xia, Lihong; Zhang, Fuqin; He, Lianlong

    2016-05-01

    Brazing between the carbon-fiber-reinforced carbon composite (C/C composite) and copper has gained increasing interest because of its important application in thermal management systems in nuclear fusion reactors and in the aerospace industry. In order to examine the "interfacial shape effect" on the mechanical properties of the joint, straight and conical interfacial configurations were designed and machined on the surface of C/C composites before joining to copper using an Ag-68.8Cu-4.5Ti (wt pct) alloy. The microstructure and interfacial microchemistry of C/C composite/AgCuTi/Cu brazed joints were comprehensively investigated by using high-resolution transmission electron microscopy. The results indicate that the joint region of both straight and conical joints can be described as a bilayer. Reaction products of Cu3Ti3O and γ-TiO were formed near the copper side in a conical interface joint, while no reaction products were found in the straight case. The effect of Ag on the interfacial reaction was discussed, and the formation mechanism of the joints during brazing was proposed. On the basis of the detailed microstructure presented, the mechanical performance of the brazed joints was discussed in terms of reaction and morphology across the joint.

  14. Laser Brazing of High Temperature Braze Alloy

    Science.gov (United States)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  15. Heat treatment of refractory metals in vacuum

    International Nuclear Information System (INIS)

    Generalized is the outcome of the research, carried out in the KFTI of the Ukraine Academy of Sciences, in which metals are freed from the admixtures. Mainly the physical and chemical processes, taking place in the ''metal-gas'' systems, have been studied. The content of gas and carbon in metals have been researched by the methods of chemical analysis; microhardness has been measured. The constants of the crystalline lattice and of the surface phases have been studied by the X-ray structure analysis. The gas partial pressure, their liberation and absorption rates have been measured using the mass-spectrometry method. The coefficients of the hydrogen diffusion in molybdenum and tungsten at 1.000-1.800 deg C have been determined. The oxidation activation energy for Mo and W has been determined as equal to 12.8 and 21.1 Kcal/mol O2, respectively. The carbide formation on the surface is the basic reason for the embrittlement of Mo and W following the vacuum annealing. At low pressure the oxidation of V, Nb and Ta reaches its maximum at 1.600 deg C. This is stipulated by the competing diffusion and adsorption stages of the absorption process. Above 2.000 deg C de-oxidation is observed. Heat treatment of Nb in vacuum during the inleakage of O2 and N2 is conducive to strengthening, particularly during testing in the region of 300 deg C and 500 deg C. The coefficients of the O and N adhesion onto Zr at 900-1.600 deg C amount to 0.47-0.94 and 0.01-0.1, respectively. Absorption of gases during heat-treatment in vacuum strengthens Zr and changes its structure

  16. Liquid uranium contaimment in refractories metals

    International Nuclear Information System (INIS)

    Tests were performed on metalic materials for liquid uranium containment up to 21000C. The materials Nb, Mo, Ta and W in the form of crucibles were tested at 21000C for one hour in the presence of flowing argon. After testing, the crucibles were etched using HCl and analysed by optical metallography and electron proble microanalysis. The results are discussed in terms of Berthoud equation and indicated that the solubility limit of the crucible material in uranium at the temperature controlls the crucible dissolution by liquid uranium. The various phases formed, the mechanism of dissolution and the possible material for future use are presented and discussed. (Author)

  17. Application of Be-free Zr-based amorphous sputter coatings as a brazing filler metal in CANDU fuel bundle manufacture

    International Nuclear Information System (INIS)

    Amorphous sputter coatings of Be-free multi-component Zr-based alloys were applied as a novel brazing filler metal for Zircaloy-4 brazing. By applying the homogeneous and amorphous-structured layers coated by sputtering the crystalline targets, the highly reliable joints were obtained with the formation of predominantly grown α-Zr grains owing to a complete isothermal solidification, exhibiting high tensile and fatigue strengths as well as excellent corrosion resistance, which were comparable to those of Zircaloy-4 base metal. The present investigation showed that Be-free and Zr-based multi-component amorphous sputter coatings can offer great potential for brazing Zr alloys and manufacturing fuel rods in CANDU fuel bundle system. (author)

  18. 40 CFR 471.50 - Applicability; description of the refractory metals forming subcategory.

    Science.gov (United States)

    2010-07-01

    ... refractory metals forming subcategory. 471.50 Section 471.50 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS NONFERROUS METALS FORMING AND METAL POWDERS POINT SOURCE CATEGORY Refractory Metals Forming Subcategory § 471.50 Applicability; description of...

  19. Microstructural studies of hydrogen and deuterium in bcc refractory metals

    International Nuclear Information System (INIS)

    Over the past four years this research has been principally concerned with uncovering the microstructural atomic arrangements in alloys of hydrogen and deuterium with bcc refractory metals. Because these are interstitial phases in which the host metal lattice is substantially deformed by the incorporation of the H(D) atoms, there are pronounced x-ray scattering effects. X-ray diffraction has, therefore, been the main structural tool. A main objective of the project has been to determine the degree to which phase relations and solid solution properties in metal-hydride alloys depend upon the hydrogen-hydrogen interaction via the displacement field of the metal atoms. This has often included the elucidation of subtle thermodynamic properties which are revealed in structural studies

  20. Evaluation of the adhesion strength of diamond films brazed on K-10 type hard metal

    OpenAIRE

    Sérgio Ivan dos Santos; Carlos Alberto Medeiros Casanova; Cleiton Rodrigues Teixeira; Naira Maria Balzaretti; João Alziro Herz da Jornada

    2004-01-01

    The coating of cutting tools with diamond films considerably increases the tool performance due to the combination of the unique tribological properties of diamond with the bulk properties of the substrate (toughness). The tool performance, however, is strongly related to the adhesion strength between the film and the substrate. In this work our main goal was to propose and to test a procedure, based on a tensile strength test, to evaluate the adhesion strength of a diamond wafer brazed on a ...

  1. Low vapor pressure braze alloys for thermionic energy converters

    Science.gov (United States)

    Bair, V. L.

    1976-01-01

    Preliminary results in the use of some low-vapor-pressure braze alloys are reported; these are binary alloys of refractory metals (Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, W) with vapor pressures below 0.1 nanotorr at 1500 K or 10 microtorr at 2000 K. The melting point minima or eutectics of the alloys range from 1510 K to above 3000 K. Melting points and surface wetting on a Ta base are given. Results are presented on brazing of Ir, LaB6, Nb, Re, W, and ZrO2 (with 22 wt % Zr) into a Ta base or a Nb-1% Zr base. The results are applicable in electrode screening programs for thermionic cesium diodes.

  2. Processing of Refractory Metal Alloys for JOYO Irradiations

    Energy Technology Data Exchange (ETDEWEB)

    RF Luther; ME Petrichek

    2006-02-21

    This is a summary of the refractory metal processing experienced by candidate Prometheus materiats as they were fabricated into specimens destined for testing within the JOYO test reactor, ex-reactor testing at Oak Ridge National Laboratory (ORNL), or testing within the NRPCT. The processing is described for each alloy from the point of inception to the point where processing was terminated due to the cancellation of Naval Reactor's involvement in the Prometheus Project. The alloys included three tantalum-base alloys (T-111, Ta-10W, and ASTAR-811C), a niobium-base alloy, (FS-85), and two molybdenum-rhenium alloys, one containing 44.5 w/o rhenium, and the other 47.5 w/o rhenium. Each of these alloys was either a primary candidate or back-up candidate for cladding and structural applications within the space reactor. Their production was intended to serve as a forerunner for large scale production ingots that were to be procured from commercial refractory metal vendors such as Wah Chang.

  3. Processing of Refractory Metal Alloys for JOYO Irradiations

    International Nuclear Information System (INIS)

    This is a summary of the refractory metal processing experienced by candidate Prometheus materiats as they were fabricated into specimens destined for testing within the JOYO test reactor, ex-reactor testing at Oak Ridge National Laboratory (ORNL), or testing within the NRPCT. The processing is described for each alloy from the point of inception to the point where processing was terminated due to the cancellation of Naval Reactor's involvement in the Prometheus Project. The alloys included three tantalum-base alloys (T-111, Ta-10W, and ASTAR-811C), a niobium-base alloy, (FS-85), and two molybdenum-rhenium alloys, one containing 44.5 w/o rhenium, and the other 47.5 w/o rhenium. Each of these alloys was either a primary candidate or back-up candidate for cladding and structural applications within the space reactor. Their production was intended to serve as a forerunner for large scale production ingots that were to be procured from commercial refractory metal vendors such as Wah Chang

  4. The importance of refractory metals in the field of powder metallurgy

    International Nuclear Information System (INIS)

    It will be shown that the technical development of powder metallurgy is closely connected with the production of refractory metals. First metal parts produced by powder metallurgical techniques have been Pt, Os, Mo, and W. Therefor importance of refractory metals for powder metallurgy is not to oversee and todays widespread application of that technique (iron, steel, super alloys, composites) is a consequence of experiences gained in refractory metal processing. This is followed by a short description of common powder metallurgical principals and a survey of hydrometallurgical steps neccessary for Mo, W, Nb, Ta and Re powder processing. The importance of these metals is demonstrated by a short summary of their applications. (orig.)

  5. Study on alumina-alumina brazing for application in vacuum chambers of proton synchrotron

    International Nuclear Information System (INIS)

    The paper describes an experimental study to standardize vacuum brazing process to obtain satisfactory high purity alumina brazed joints for application in rapid cycle proton synchrotron machine. Two different brazing routes, adopted for making alumina-alumina brazed joints, included (i) multi-step Mo-Mn metallization and brazing with BVAg-8 alloy and (ii) advanced single-step active brazing with CuSil-ABA alloy. Brazed alumina specimens, prepared by both the routes, yielded ultra high vacuum compatible, helium leak tight and bakeable joints. Active-brazed specimens exhibited satisfactory strength values in tensile and four-point bend tests. Metallized-brazed specimens, although exhibited relatively lower tensile strength than the targeted value, displayed satisfactory flexural strength in four-point bend test. The results of the study demonstrated that active brazing is the simple and cost effective alternative to conventional metallization route for producing satisfactory brazed joints for application in rapid cycle proton synchrotron machine. (author)

  6. Mechanical and physical properties of refractory metals and alloys

    International Nuclear Information System (INIS)

    This paper provides some discussion of the technology of refractory metals and alloys for application to space nuclear power. This paper was designed to focus on the mechanical and physical properties of this group of materials with the intent of identifying the status of existing information. Another objective of this paper was to make some assessment of the existing property information and then to determine those measurements that must be made in order to serve the needs of the space nuclear power programs. The review portion of this paper focuses on the following properties: thermal expansion; thermal conductivity; enthalpy and heat capacity; tensile strength; stress rupture and creep strength; and fatigue strength. 62 references, 25 figures

  7. The effect of different crystal conditions of filler metal on vacuum brazing of TiAl alloy and 42CrMo

    Institute of Scientific and Technical Information of China (English)

    Zhu Ying; Zhang Mo; Wang Guojian; Li Wenyi; Kang Hui; Qu Ping

    2007-01-01

    Ti-based filler metals made by transient solidification and normal crystallization were selected for the vacuum brazing of the TiAl alloy and 42CrMo under different processing parameters. The results show that the tensile strength of the joint of transient solidified filler metal is higher than that of normal crystallized filler metal under the same processing parameters. By the analysis of scanning electron microscope(SEM) and X-ray diffracting (XRD) , it is found that the higher strength maybe caused by the generating of TiAl , TiNi and TiCu at the interface of joint made by transient solidified filler metal.

  8. Research on refractory, reactive and rare metals in BARC

    International Nuclear Information System (INIS)

    for specific applications. The presentation will essentially attempt to give an account of the development of refractory, reactive and rare metals in BARC over the period of nearly fifty years. (author)

  9. Brief Introduction of The Refractories Branch of The Chinese Society for Metals

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ The Refractories Branch,a specialized branch of The Chinese Society for Metals(CSM,a nonprofit academic organization concemed with the advancement of science and technology in metallurgical industry and materials science and engineering in China and is also an organization ofChinese scientists and engineersin these field.),is a nationwide academic organization for researchers or engineers in China'S refractories field.

  10. The role of electron beam melting in the preparation of refractory metals and their alloys

    International Nuclear Information System (INIS)

    The paper presents an account of the applications of electron beam melting to the purification of aluminothermically reduced refractory metals, denitriding of niobium and refractory alloy formations. Large scale productions of tantalum and niobium using a 15 kW EB furnace have also been described

  11. Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

    Energy Technology Data Exchange (ETDEWEB)

    Klotz, Ulrich E. [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)], E-mail: klotz@fem-online.de; Liu Chunlei [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland); Khalid, Fazal A. [Faculty of Metallurgy and Materials Engineering, GIK Institute, Topi, NWFP (Pakistan); Elsener, Hans-Rudolf [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)

    2008-11-15

    Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time.

  12. Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

    International Nuclear Information System (INIS)

    Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time

  13. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present paper...... presents a combined numerical and experimental method for fast determination of appropriate coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper. The method has...

  14. Modification the weld metal structure of hsla steels by refractory nanoparticles

    OpenAIRE

    Kоstin, V. А.; Grigorenko, G. І.; Zukov, V. V.

    2016-01-01

    Purpose. The aim of study was to investigate the impact of nano-dispersed particles of refractory metals in the molten metal of the weld pool and the crystallization kinetics of austenite in the metal joints of high-strength low-alloy steels. The results of studies of the metal structure of high-strength low-alloy steel joints 14HGNDTS, which were introduced into the melt. Nanopowder particles of various refractory compounds - oxides, nitrides and carbides (TiC, TiN, SiC, VC, NbC, TiO2, Al2O3...

  15. Brazing of Stainless Steels to Yttria Stabilized Zirconia (YSZ) Using Silver -Base Brazes

    Science.gov (United States)

    Singh, Mrityunjay; Shpargel, Tarah P.; Asthana, Rajiv

    2005-01-01

    Three silver-base brazes containing either noble metal palladium (Palcusil-10 and Palcusil-15) or active metal titanium (Ticusil) were evaluated for high-temperature oxidation resistance, and their effectiveness in joining yttria stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel. Thermogravimetric analysis (TGA), and optical- and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS) were used to evaluate the braze oxidation behavior and the structure and chemistry of the YSZ/braze/steel joints. The effect of the braze type and processing conditions on the interfacial microstructure and composition of the joint regions is discussed with reference to the chemical changes that occur at the interface. It was found that chemical interdiffusion of the constituents of YSZ, steel and the brazes led to compositional changes and/or interface reconstruction, and metallurgically sound joints.

  16. Review Article: recent advances in metal-ceramic brazing Artigo Revisão: avanços recentes em brasagem metal-cerâmica

    Directory of Open Access Journals (Sweden)

    R. M. do Nascimento

    2003-12-01

    Full Text Available Metal-ceramic joining has slowly but steadily become an important manufacturing step. The evolution of joining processes has allowed ceramics to be used in combination with metals in a number of hybrid devices from traditional light bulbs and seals to improved cutting tools and modern monitoring and measuring electronic devices. New joining methods and newer approaches to conventional methods have been developed aiming at joints characterized by improved reliability, and interfaces capable of withstanding high-temperature resistance with minimum residual stresses. A summary of recent improvements on alternative approaches to ceramic-metal joining as well as new developments on brazing are presented herein. The present review also focuses on recent advances towards brazing metallized ceramics and the selection of filler alloys, since in a scenario that includes joining by laser and direct bonding with liquid transient phases, brazing continues to be by far the most widely used approach to joining as a result of its low-cost and possibility to join intricate geometries for large-scale production. Finally, methods to evaluate the mechanical strength and residual thermal stresses are presented in addition to alternative approaches to minimize residual stresses and, consequently, improve joint reliability.O interesse no estudo de métodos de junção-cerâmica para aplicações industriais tem crescido gradativamente ao longo dos anos. A evolução dos processos de união tem permitido a utilização de cerâmicas em conjunto com metais na fabricação de diversos componentes híbridos incluindo lâmpadas tradicionais, juntas para vácuo, ferramentas de corte de alto desempenho e modernos dispositivos eletrônicos de medição e monitoramento. Novos métodos de união e aprimoramentos de métodos convencionais têm sido estudados com o intuito de produzir-se juntas com alta confiabilidade e interfaces capazes de suportar altas temperaturas de

  17. Effect of Silver Content on Microstructure and Properties of Brass/steel Induction Brazing Joint Using Ag-Cu-Zn-Sn Filler Metal

    Institute of Scientific and Technical Information of China (English)

    J. Cao; L.X. Zhang; H.Q. Wang; L.Z. Wu; C. Feng

    2011-01-01

    The induction brazing of brass to steel using Ag-Cu-Zn-Sn filler metal was investigated in this study. The influence of Ag content on the microstructure and properties were analyzed by means of optical microscopy, scanning electron microscopy and electron probe microanalysis. Defect free joint was achieved using Ag-Cu-Zn-Sn filler metal. The microstructure of the joint was mainly composed of Ag-based solid solution and Cu-based solid solution. The increase of Ag content and the cooling rate both led to the increase of the needle like eutectic structure. The tensile strength decreased with the increase of Ag content. The tensile strength at room temperature using Ag25CuZnSn filler metal reached 445 MPa. All fractures using Ag-Cu-Zn-Sn filler metal presented ductile characteristic.

  18. Multifunctional Metallic and Refractory Materials for Energy Efficient Handling of Molten Metals

    Energy Technology Data Exchange (ETDEWEB)

    Xingbo Liu; Ever Barbero; Bruce Kang; Bhaskaran Gopalakrishnan; James Headrick; Carl Irwin

    2009-02-06

    The goal of the project was to extend the lifetime of hardware submerged in molten metal by an order of magnitude and to improve energy efficiency of molten metal handling process. Assuming broad implementation of project results, energy savings in 2020 were projected to be 10 trillion BTU/year, with cost savings of approximately $100 million/year. The project team was comprised of materials research groups from West Virginia University and the Missouri University of Science and Technology formerly University of Missouri – Rolla, Oak Ridge National Laboratory, International Lead and Zinc Research Organization, Secat and Energy Industries of Ohio. Industry partners included six suppliers to the hot dip galvanizing industry, four end-user steel companies with hot-dip Galvanize and/or Galvalume lines, eight refractory suppliers, and seven refractory end-user companies. The results of the project included the development of: (1) New families of materials more resistant to degradation in hot-dip galvanizing bath conditions were developed; (2) Alloy 2020 weld overlay material and process were developed and applied to GI rolls; (3) New Alloys and dross-cleaning procedures were developed for Galvalume processes; (4) Two new refractory compositions, including new anti-wetting agents, were identified for use with liquid aluminum alloys; (5) A new thermal conductivity measurement technique was developed and validated at ORNL; (6) The Galvanizing Energy Profiler Decision Support System (GEPDSS)at WVU; Newly Developed CCW Laser Cladding Shows Better Resistance to Dross Buildup than 316L Stainless Steel; and (7) A novel method of measuring the corrosion behavior of bath hardware materials. Project in-line trials were conducted at Southwire Kentucky Rod and Cable Mill, Nucor-Crawfordsville, Nucor-Arkansas, Nucor-South Carolina, Wheeling Nisshin, California Steel, Energy Industries of Ohio, and Pennex Aluminum. Cost, energy, and environmental benefits resulting from the project

  19. Theory and modeling of active brazing.

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  20. Incorporation of Refractory Metals into Niobium Base Alloys

    OpenAIRE

    Antoni-Zdziobek, A.; Driole, J.; Durand, Franck; Durand, F.

    1995-01-01

    Niobium-based alloys with additions such as Al, Ti and Mo were prepared in an inductive cold crucible. A process route was established to provide homogeneous ingots. Key ideas concerning the application of inductive cold crucible to preparation of refractory alloys are brought out. A model is proposed to explain and quantify the experimental observations, which couples the diffusive and convective heat transfers and the heat of mixing involved.

  1. Effects of Rare Earths on Properties of Ti-Zr-Cu-Ni Base Brazing Filler Alloys

    Institute of Scientific and Technical Information of China (English)

    Ma Tianjun; Kang Hui; Wu Yongqin; Qu Ping

    2004-01-01

    The effects of the addition of rare earths on the properties of Ti-Zr-Cu-Ni base brazing filler alloys and the mechanical microstructure and properties were studied for the brazed-joints in the vacuum brazing of TC4 by comparing synthetical properties of two kinds of filler metals.The results indicate that the filler metals added with rare earths have lower melting point, better wettability and higher mechanical properties in the brazing joints.

  2. Brazing of sensors for high-temperature steam instrumentation systems

    International Nuclear Information System (INIS)

    Procedures are developed for brazing a ceramic-to-metal seal and for laser welding of sensor subassemblies into tube walls, induction brazing thermocouples through a tube wall, and furnace brazing triaxial cables, thermocouples, and a vent tube to a guide tube study three-dimensional phenomena in the upper plenum and core of a pressurized water reactor during the reflood stage of a loss-of-coolant accident. 8 refs

  3. Ni-Cr-B-Si+Cu-P-Sn复合钎料真空钎焊金刚石%Vacuum brazing diamond with Ni-Cr-B-Si+Cu-P-Sn composite filler metal

    Institute of Scientific and Technical Information of China (English)

    卢金斌; 贺亚勋; 张旺玺; 刘磊; 李华

    2016-01-01

    采用在镍基钎料中分别添加3%、5%和7%(质量分数)Cu-P-Sn组成新型复合钎料,并进行金刚石磨粒的钎焊实验,利用SEM、EDS和XRD对金刚石焊后的界面碳化物形貌及钎料组织进行测试分析。结果表明:添加5%Cu-P-Sn的复合钎料进行金刚石钎焊时,钎焊温度有所下降,金刚石表面碳化物较规整,并且数量有所下降,降低金刚石的热损伤。新型钎料中形成树枝晶α-Ni基固溶体和枝晶间Ni 31 Si 12、Cr 7 C 3等化合物的组织,不同含量Cu-P-Sn与Ni-Cr-B-Si合金可以较大程度互溶,可以实现钎料性能的调控,降低金刚石的热损伤。%A series of new composite brazing fillers metal were got by adding 3%, 5% or 7% (mass fraction) Cu-P-Sn in the primary brazing filler metal Ni-Cr-B-Si, respectively, then, they were used to braze diamond particles. The interface morphology of diamond carbide and the microstructure of brazing filler metal were tested by SEM, EDS and XRD. The results show that, when the composite brazing filler metal containing 5% Cu-P-Sn alloy, the carbide on the surface of the diamond is more regular and less with brazing temperature decreases, which decreases the thermal damage to the diamond. In the brazing filler alloy, the microstructures, such as dentrite included solid solution of Ni with some carbides like Ni31Si12 and Cr7C3, are formed. As the added component, Cu-P-Sn at different proportions can be dissolved into the primary brazing filler Ni-Cr-B-Si in large degree, which can adjust the properties of the filler and reduce the heat damage to the diamond.

  4. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  5. Influence of temperature and plasma composition on deuterium retention in refractory metals

    NARCIS (Netherlands)

    Alves, E.; Alves, L. C.; Barradas, N. P.; Mateus, R.; Carvalho, P. A.; Wright, G. M.

    2010-01-01

    Refractory materials are being considered potential candidates to build the first wall of the fusion reactor chamber. This work reports on the results of the study of tungsten and molybdenum metals exposed to high flux densities (similar to 10(24) D/m(2) s) and low temperature (T-e similar to 3 eV)

  6. Short cycle brazing of an alumina dispersion strengthened copper alloy

    International Nuclear Information System (INIS)

    An alumina dispersion strengthened copper alloy (with 0.07 wt, % alumina) has been proposed for several specialized applications in fusion reactors, such as the stabilizer in superconducting magnets and the structural material for divertors and limiters. In this research, brazed joints of the alumina dispersion strengthened copper alloy were developed using resistance heating brazing. The BCuP-3 brazing alloy was chosen based upon its low activation characteristics. Brazing was conducted using a GLEEBLE 1500 system with which time, temperature, and stress were precisely controlled. Butt-brazed joints with different brazing times were evaluated based on tensile and bending fatigue properties. Results from these tests reveal that the optimum braze time is approximately 1 minute at 8000C with a holding stress of 0.5 MPa. Metallography examinations were conducted on both the as brazed structure and the fracture surfaces. In the former, a transition layer (about 10 μm tick) was formed between the braze metal and the base alloy. Microhardness measurements across the braze did not show any hardening or softening effect due to the brazing process. Metallography of the fractured tensile and fatigue samples showed that cracks always penetrated through the interface between the transition layer and the braze metal. Semiquantitative energy dispersive x-ray spectroscopy (EDS) analysis was also performed across the joint. Profiles of P and Ag showed that P diffused very quickly into base metal along grain boundaries. A strong Al peak (associated with the detection of Al2O3) was found that corresponded with the transition layer. The presence of the alumina particles in the transition zone restricts the grain growth process in this region, resulting in relatively fine grain size

  7. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    Science.gov (United States)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  8. Wettability between TiN,TiC Containing Carbon Composite Refractory and Molten Slag or Hot Metal

    Institute of Scientific and Technical Information of China (English)

    SHIYue-xun; LIYingand; 等

    1994-01-01

    In order to develop a new-type TiC-TiN containing carbon composite refractory so as to improve the service life of blast furnace hearth,the wettability between the carbon refractory and molten slag or metal has been mea-sured.It was indicated that the carbon refractory is wet-ted by slag(θ≤90°) when(TiC+TiN)>33.52%,The effects of TiN or TiC on wetting behavior are basi-cally identical.When the amount of TiC in the carbon com-posite refractory is greater than 60% it will be wetted by hot metal;therefore,the carbon composite refractory will be wetted by slag but not permeated by hot metal when the amount of TiC is restricted.

  9. Preliminary Investigations of Joining Technologies for Attaching Refractory Metals to Ni-Based Superalloys

    International Nuclear Information System (INIS)

    In this study, a range of joining technologies has been investigated for creating attachments between refractory metal and Ni-based superalloys. Refractory materials of interest include Mo-47%Re, T-111, and Ta-10%W. The Ni-based superalloys include Hastelloy X and MarM 247. During joining with conventional processes, these materials have potential for a range of solidification and intermetallic formation-related defects. For this study, three non-conventional joining technologies were evaluated. These included inertia welding, electro-spark deposition (ESD) welding, and magnetic pulse welding (MPW). The developed inertia welding practice closely paralleled that typically used for the refractory metals alloys. Metallographic investigations showed that forging during inertia welding occurred predominantly on the refractory metal side. It was also noted that at least some degree of forging on the Ni-based superalloy side of the joint was necessary to achieve consistent bonding. Both refractory metals were readily weldable to the Hastelloy X material. When bonding to the MarM 247, results were inconsistent. This was related to the higher forging temperatures of the MarM 247, and subsequent reduced deformation on that material during welding. ESD trials using a Hastelloy X filler were successful for all material combinations. ESD places down very thin (5- to 10-μm) layers per pass, and interactions between the substrates and the fill were limited (at most) to that layer. For the refractory metals, the fill only appeared to wet the surface, with minimal dilution effects. Microstructures of the deposits showed high weld metal integrity with maximum porosity on the order of a few percent. Some limited success was also obtained with MPW. In these trials, only the T-111 tubes were used. Joints were possible for the T-111 tube to the Hastelloy X bar stock, but the stiffness of the tube (resisting collapse) necessitated the use of very high power levels. These power levels

  10. Processing of mixed uranium/refractory metal carbide fuels for high temperature space nuclear reactors

    Science.gov (United States)

    Knight, Travis; Anghaie, Samim

    2000-01-01

    Single phase, solid-solution mixed uranium/refractory metal carbides have been proposed as an advanced nuclear fuel for high performance, next generation space power and propulsion systems. These mixed carbides such as the pseudo-ternary, (U, Zr, Nb)C, hold significant promise because of their high melting points (typically greater than 3200 K), thermochemical stability in a hot hydrogen environment, and high thermal conductivity. However, insufficient test data exist under nuclear thermal propulsion conditions of temperature and hot hydrogen environment to fully evaluate their performance. Various compositions of (U, Zr, Nb)C were processed with 5% and 10% metal mole fraction of uranium. Stoichiometric samples were processed from the constituent carbide powders while hypostoichiometric samples with carbon-to-metal (C/M) ratios of 0.95 were processed from uranium hydride, graphite, and constituent refractory carbide powders. Processing techniques of cold pressing, sintering, and hot pressing were investigated to optimize the processing parameters necessary to produce dense (low porosity), homogeneous, single phase, solid-solution mixed carbide nuclear fuels for testing. This investigation was undertaken to evaluate and characterize the performance of these mixed uranium/refractory metal carbides for space power and propulsion applications. .

  11. Development of a brazing process for the production of water- cooled bipolar plates made of chromium-coated metal foils for PEM fuel cells

    Science.gov (United States)

    Mueller, M.; Hoehlich, D.; Scharf, I.; Lampke, T.; Hollaender, U.; Maier, H. J.

    2016-03-01

    Beside lithium batteries, PEM fuel cells are the most promising strategy as a power source to achieve the targets for introducing and increasing the usage of electric vehicles. Due to limited space and weight problems, water cooled, metallic bipolar plates in a fuel cell metal stack are preferred in motor vehicles. These plates are stamped metal sheets with a complex structure, interconnected media-tight. To meet the multiple tasks and requirements in use, complex and expensive combinations of materials are currently in use (carbon fiber composites, graphite, gold-plated nickel, stainless and acid resistant steel). The production of such plates is expensive as it is connected with considerable effort or the usage of precious metals. As an alternative, metalloid nitrides (CrN, VN, W2N, etc.) show a high chemical resistance, hardness and a good conductivity. So this material category meets the basic requirements of a top layer. However, the standard methods for their production (PVD, CVD) are expensive and have a slow deposition rate and a lower layer thicknesses. Because of these limitations, a full functionality over the life cycle of a bipolar plate is not guaranteed. The contribution shows the development and quantification of an alternative production process for bipolar plates. The expectation is to get significant advantages from the combination of chromium electrodeposition and thermochemical treatment to form chromium nitrides. Both processes are well researched and suitable for series production. The thermochemical treatment of the chromium layer also enables a process-integrated brazing.

  12. Numerical Simulation of Brazing TiC Cermet to Iron with TiZrNiCu Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Lixia ZHANG; Jicai FENG

    2004-01-01

    The maximum thermal stress and stress concentration zones of iron/TiC cermet joint during cooling were studied in this paper. The results showed that the shear stress on iron/TiC cermet joint concentrates on the interface tip and the maximum shear stress appears on the left tip of iron/TiZrNiCu interlace. Positive tensile stress on TiC cermet undersurface concentrates on both sides of TiC cermet and its value decreases during cooling. Negative tensile stress on TiC cermet undersurface concentrates on the center of TiC cermet and its value increases during cooling. Brazing temperature has little effect on the development and maximum thermal stress.

  13. Analytic calculation of formation enthalpies directly from interatomic potentials for binary and ternary refractory metal systems

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    An analytic method is proposed to calculate the formation enthalpy directly from empirical n-body potential and applied to the binary and ternary systems consisting of the refractory metals Mo, Nb, Ta and W. It turns out that the calculated enthalpies are in overall agreement with experimental observations and some other theoretical calculations. Interestingly, it shows that the formation enthalpies of the ternary systems are significantly affected by those of the constituent binary systems.

  14. Formation of refractory metal nuggets and their link to the history of CAIs

    Science.gov (United States)

    Schwander, D.; Kööp, L.; Berg, T.; Schönhense, G.; Heck, P. R.; Davis, A. M.; Ott, U.

    2015-11-01

    Ca, Al-rich inclusions (CAIs) often contain numerous refractory metal nuggets (RMNs), consisting of elements like Os, Ir, Mo, Pt and Ru. The nuggets are usually thought to have formed by equilibrium condensation from a gas of solar composition, simultaneously with or prior to oxide and silicate minerals. However, the exact mechanisms responsible for their extremely variable compositions, small sizes and associations with CAI minerals remain puzzling. Expanding on previous work on chemically separated RMNs, we have studied a large number of RMNs within their host CAIs from three different meteorite types, i.e., the highly primitive chondrite Acfer 094 (C2-ungrouped), Allende (CV3ox) and Murchison (CM2). Our results show several inconsistencies between the observed features and a direct condensation origin, including a lack of correlated abundance variations in the refractory metals that are expected from variations in condensation temperature. Instead, we show that most RMN features are consistent with RMN formation by precipitation from a CAI liquid enriched in refractory metals. This scenario is additionally supported by the common occurrence of RMNs in CAIs with clear melt crystallization textures as well as the occurrence of synthetic RMNs with highly variable compositions in run products from Schwander et al. (2015). In some cases, the sizes of meteoritic RMNs correlate with the sizes of their host minerals in CAIs, which indicates common cooling rates.

  15. Repairing Chipped Silicide Coatings on Refractory Metal Substrates

    Science.gov (United States)

    Youngquist, Robert

    2006-01-01

    The space shuttle orbiter s reaction control system (RCS) is a series of small thrusters that use hypergolic fuels to orient the orbiter in space. The RCS thrusters are constructed from a special niobium-based alloy -- the C-103. This alloy retains excellent mechanical properties from cryogenic temperature all the way up to 2,500 F (1,370 C). C-103 is susceptible to rapid oxidation at elevated temperatures. The authors have developed two methods to repair damaged R512a coatings on C-103. For the first repair technique, metal foundries, semiconductor manufacturers, and many other industries have developed and routinely use coatings that can easily be painted on metal to protect it from corrosion, including oxidation, to temperatures in excess of 2,500 F (1,370 C). This first repair technique is considered somewhat temporary. The second repair technique is based on using the native coating material of the RCS nozzles. the chipped area is ground out and a "green" R512a coating is applied to the repair area. Both repair techniques can be applied for moderate protection until the permanent laser-repair technique is available to the repair area.

  16. CVD refractory metals and alloys for space nuclear power application

    International Nuclear Information System (INIS)

    CVD technology has made significant contributions to the development of space nuclear power systems during the period 1962 to 1972. For the in-core thermionic concept, CVD technology is essential to the fabrication of the tungsten electron emitter. For the liquid metal cooled fuel pin using uranium nitride as fuel and T-111 and Nb-1 Zr as cladding, a tungsten barrier possibly produced by CVD methods is essential to the fuel-cladding compatibility at the designed operating temperature. Space power reactors may use heat pipes to transfer heat from the reactor core to the conversion system. CVD technology has been used for fabricating the heat pipe used as cross-flow heat exchanger, including the built-in channels on the condenser wall for liquid lithium return. 28 references, 17 figures

  17. Net Shaped Component Fabrication of Refractory Metal Alloys using Vacuum Plasma Spraying

    Science.gov (United States)

    Sen, S.; ODell, S.; Gorti, S.; Litchford, R.

    2006-01-01

    The vacuum plasma spraying (VPS) technique was employed to produce dense and net shaped components of a new tungsten-rhenium (W-Re) refractory metal alloy. The fine grain size obtained using this technique enhanced the mechanical properties of the alloy at elevated temperatures. The alloy development also included incorporation of thermodynamically stable dispersion phases to pin down grain boundaries at elevated temperatures and thereby circumventing the inherent problem of recrystallization of refractory alloys at elevated temperatures. Requirements for such alloys as related to high temperature space propulsion components will be discussed. Grain size distribution as a function of cooling rate and dispersion phase loading will be presented. Mechanical testing and grain growth results as a function of temperature will also be discussed.

  18. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    Science.gov (United States)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  19. Comparison of Microstructure and Mechanical Properties of Induction and Vacuume Brazed Joint of Titanium Via Copper and Ag-Cu Eutectic Filler Metal / Mikrostruktura I Właściwości Mechaniczne Połączeń Tytanu Lutowanych Indukcyjnie I Próżniowo Z Użyciem Spoiwa Miedzianego I Eutektycznego Ag-Cu

    Directory of Open Access Journals (Sweden)

    Różański M.

    2015-12-01

    Full Text Available This study presents the basic physico-chemical properties and describes the brazeability of titanium. The work contains the results of macro and microscopic metallographic examination as well as the results of strength-related tests of vacuum and induction brazed joints made of Grade 2 technical titanium using the Cu 0.99 and Ag 272 filler metal interlayers and F60T flux intended for titanium brazing in the air atmosphere.

  20. Laser brazing with filler wire for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    Feng Xiaosong; Li Liqun; Chen Yanbin; Zhou Shanbao

    2005-01-01

    The process properties and interface behavior of CO2 laser brazing with automatic wire feed for galvanized steel sheets were investigated , in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicalar α solid solution was found on the filler metal side.

  1. Laser-MIG Arc Hybrid Brazing-Fusion Welding of Al Alloy to Galvanized Steel with Different Filler Metals

    Institute of Scientific and Technical Information of China (English)

    Shujun WANG; Guoliang QIN; Yuhu SU

    2013-01-01

    Aluminum alloy plates were joined to galvanized steel sheets with lap joint by laser-MIG arc hybrid brazingfusion welding with AlSi5,AlSi12,AlMg5 filler wires,respectively.The influences of Si and Mg on the microstructure and mechanical properties of the brazed-fusion welded joint were studied.The increase of Si element in the fusion weld can make the grain refined,and increase the microhardness of the fusion weld.Therefore,the microhardness in fusion weld made from AlSi12 and AlSi5 filler wires can be up to 98.4 HV0.01and 96.8 HV0.01,which is higher than that from AlMg5 filler wire of 70.4 HV0.01.The highest tensile strength can reach 178.9 MPa made with AlMg5 filler wire.The tensile strength is 172.43 MPa made with AlSi5 filler wire.However,the lowest tensile strength is 144 MPa made with AlSi12 filler wire.The average thicknesses of the intermetallic compounds (IMCs) layer with AlSi5,AlSi12,AlMg5 filler wires are 1.49-2.64 μm.The lMCs layer made from AlSi5,AlSi12 filler wires are identified as FeAl2,Fe2Als,Fe4Al13 and Al0.5Fe3Si0.5,that from AlMg5 filler wire are identified as FeAl2,Fe2Al5 and Fe4Al13.

  2. Refractory metal welding using a 3.3 kW diode pumped Nd:YAG laser.

    Energy Technology Data Exchange (ETDEWEB)

    Carpenter, R. W. (Robert W.); Piltch, M. S. (Martin S.); Nemec, R. B. (Ronald B.); Milewski, J. O. (John O.)

    2001-01-01

    Recent developments in multi-kilowatt continuous wave lasers allow fiber optic delivery to high-purity controlled atmosphere chambers and challenge electron beam welding with improvements in cost, complexity, beam quality and flexibility. Questions remain with respect to the performance of these lasers for refractory alloy welding regarding damaging back reflections, laser-plume interactions, and sufficiency of beam intensity and coupled energy. System performance for the welding of various refractory metal alloys and comparisons to electron beam welds will be presented.

  3. Fiber reinforced superalloys, ceramics, and refractory metals, and directionally solidified eutectics (heat-resistant composites)

    International Nuclear Information System (INIS)

    High-temperature composites have been shown to have excellent elevated-temperature tensile and stress-rupture strengths and specific strengths. Tungsten alloy fiber reinforced superalloys have been demonstrated to have stress rupture strengths at 20000F superior to superalloys and sufficient impact resistance for gas turbines. Recently developed tungsten alloy fibers should permit production of composites with use-temperatures (gas turbine blades, vanes) as high as 24000F. Their main problem is associated with the direction and perfection of growth of strong whiskers or lamina in irregularly shaped components. Artificially made whisker composites are believed to warrant serious consideration. Use-temperatures of refractory metal matrix composites can be as much as 25000F for Nb matrix composites and over 30000F for W matrix composites. Ceramic matrix composites with use-temperatures ranging from 18000F to over 30000F are possibilities. Stationary, large, turbines for power generation may make use of refractory fiber/superalloy matrix, ceramic matrix, and coated refractory matrix composites. Such an application may capitalize on the high-temperature strength and high use-temperatures of the composites, which, in turn, will enhance engine performance. (127 references, 62 fig, 22 tables) (U.S.)

  4. Microstructural characteristics of WC-Co and tool steel brazed joint

    Energy Technology Data Exchange (ETDEWEB)

    Young-Sub, K.; Sook-Hwan, K. [Reliability Assessment Team, Research Institute of Industrial Science and Technology, Pohang (Korea)

    2001-07-01

    The current study used Ni base alloys, which reveals the excellent high temperature properties, as filler metals for brazing of WC-Co and tool steel to get the solid joint strength. The strength and the microstructures of brazed joints for different filler metals were examined. The optimum brazing condition and heat treatment condition were obtained through precipitation reaction and microstructural characteristics at the joints. (orig.)

  5. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    Science.gov (United States)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  6. Corrosion behaviour of Ti/Al2O3 interfaces produced by an active metal brazing methodology

    OpenAIRE

    Ariza, E.; Rocha, L. A.; Paiva, O. C.

    2004-01-01

    Metal/ceramic joints are used in a broad range of applications in biomedicine, such as the encapsulation of implantable telemetric devices, the fabrication of crowns and bridges for dental restoration, or the production of drug delivery systems, biomedical sensors and electrodes. Apart of other characteristics, the corrosion resistance of metal/ceramic interfaces is of prime importance when biomedical applications are considered. Most of metal/ceramic joints are produced by the active meta...

  7. Effective Third-Order Nonlinearities in Metallic Refractory Titanium Nitride Thin Films

    CERN Document Server

    Kinsey, Nathaniel; Courtwright, Devon; DeVault, Clayton; Bonner, Carl E; Gavrilenko, Vladimir I; Shalaev, Vladimir M; Hagan, David J; Van Stryland, Eric W; Boltasseva, Alexandra

    2015-01-01

    Nanophotonic devices offer an unprecedented ability to concentrate light into small volumes which can greatly increase nonlinear effects. However, traditional plasmonic materials suffer from low damage thresholds and are not compatible with standard semiconductor technology. Here we study the nonlinear optical properties in the novel refractory plasmonic material titanium nitride using the Z scan method at 1550 nm and 780 nm. We compare the extracted nonlinear parameters for TiN with previous works on noble metals and note a similarly large nonlinear optical response. However, TiN films have been shown to exhibit a damage threshold up to an order of magnitude higher than gold films of a similar thickness, while also being robust, cost-efficient, bio- and CMOS compatible. Together, these properties make TiN a promising material for metal-based nonlinear optics.

  8. Improved Assembly for Gas Shielding During Welding or Brazing

    Science.gov (United States)

    Gradl, Paul; Baker, Kevin; Weeks, Jack

    2009-01-01

    An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes. The basic purpose of this assembly or of a typical prior related assembly is to channel the flow of a chemically inert gas to a joint to prevent environmental contamination of the joint during the welding or brazing process and, if required, to accelerate cooling upon completion of the process.

  9. Induction brazing manual

    Science.gov (United States)

    1971-01-01

    Manual presents standards and techniques which are known or are particular to specific industry, and is useful as guide in closing tolerance brazing. Material and equipment specifications, tool setting tables, and quality control data and instructions are included. Since similar standards are available, manual is supplementary reference.

  10. Brazing of AM-350 stainless steel LWBR fuel rod support grids (LWBR Development Program)

    Energy Technology Data Exchange (ETDEWEB)

    Ebejer, L.P.

    1979-02-01

    A brazing process has been developed wherein several hundred stamped AM-350 stainless steel sheet metal components, wire components and machined bar components were simultaneously joined together to fabricate about 400 grids of different sizes for the LWBR fuel rod support system. High temperature (2110F +- 20F) vacuum brazing was employed using Ni--Cr--Si braze alloy filler metal in the form of paste. Techniques employed in the assembly, braze alloy application and fixturing of grids to achieve adequate dimensional control are discussed in detail. The brazing thermal cycle as related to the complex metallurgical process of both AM-350 stainless steel and the Ni--Cr--Si braze alloy is also discussed.

  11. Efficacy of Self-Expandable Metallic Stent Inserted for Refractory Hemorrhage of Duodenal Cancer.

    Science.gov (United States)

    Orii, Takashi; Karasawa, Yukihiko; Kitahara, Hiroe; Yoshimura, Masaki; Okumura, Motohiro

    2016-01-01

    Because of advances in the technology of gastrointestinal endoscopy and improvements in the quality of stents, it has become routine to place a stent as palliative therapy for malignant gastrointestinal obstruction. On the other hand, stent placement for malignant gastrointestinal hemorrhage has scarcely been reported, although it may be performed for hemorrhage of the esophageal varicose vein. We recently experienced a patient with refractory hemorrhage from an unresectable duodenal cancer who underwent placement of a self-expandable metallic stent (SEMS) and thereafter had no recurrence of the hemorrhage. A 46-year-old man underwent laparotomy to radically resect a cancer in the third portion of the duodenum, which invaded widely to the superior mesenteric vein and its branches and was considered unresectable. After stomach-partitioning gastrojejunostomy was performed, chemotherapy was initiated according to the regimen of chemotherapy of far advanced gastric cancer. One year and 4 months after induction of chemotherapy, gastrointestinal hemorrhage occurred. Upper gastrointestinal endoscopy revealed the hemorrhage oozing from the duodenal cancer, and endoscopic hemostasis, such as injection of hypertonic saline epinephrine and argon plasma coagulation, was unsuccessful. Twenty days after emergence of the hemorrhage, an endoscopic covered SEMS was placed with confirmation by fluoroscopy. Immediately after placement of the stent, the tarry stool stopped and the anemia ceased to progress. The recurrence of the hemorrhage has not been confirmed without migration of the stent. SEMS is an effective hemostatic procedure for malignant refractory hemorrhage. PMID:27403118

  12. Efficacy of Self-Expandable Metallic Stent Inserted for Refractory Hemorrhage of Duodenal Cancer

    Directory of Open Access Journals (Sweden)

    Takashi Orii

    2016-05-01

    Full Text Available Because of advances in the technology of gastrointestinal endoscopy and improvements in the quality of stents, it has become routine to place a stent as palliative therapy for malignant gastrointestinal obstruction. On the other hand, stent placement for malignant gastrointestinal hemorrhage has scarcely been reported, although it may be performed for hemorrhage of the esophageal varicose vein. We recently experienced a patient with refractory hemorrhage from an unresectable duodenal cancer who underwent placement of a self-expandable metallic stent (SEMS and thereafter had no recurrence of the hemorrhage. A 46-year-old man underwent laparotomy to radically resect a cancer in the third portion of the duodenum, which invaded widely to the superior mesenteric vein and its branches and was considered unresectable. After stomach-partitioning gastrojejunostomy was performed, chemotherapy was initiated according to the regimen of chemotherapy of far advanced gastric cancer. One year and 4 months after induction of chemotherapy, gastrointestinal hemorrhage occurred. Upper gastrointestinal endoscopy revealed the hemorrhage oozing from the duodenal cancer, and endoscopic hemostasis, such as injection of hypertonic saline epinephrine and argon plasma coagulation, was unsuccessful. Twenty days after emergence of the hemorrhage, an endoscopic covered SEMS was placed with confirmation by fluoroscopy. Immediately after placement of the stent, the tarry stool stopped and the anemia ceased to progress. The recurrence of the hemorrhage has not been confirmed without migration of the stent. SEMS is an effective hemostatic procedure for malignant refractory hemorrhage.

  13. Investigation of a broadband refractory metal metamaterial absorber at terahertz frequencies.

    Science.gov (United States)

    Hu, Dan; Wang, Hongyan; Tang, Zhenjie; Zhang, Xiwei

    2016-07-01

    A broadband, polarization-independent, and wide-angle refractory metal metamaterial absorber is numerically investigated at terahertz frequencies, which consists of a periodic array of a chromium metallic loop and a chromium metallic film separated by a polyimide layer. Results show that a higher than 90% broadband absorption can be achieved for the range of frequencies from 1.00 through 2.43 THz, and the full absorption width at half-maximum can attain 110.80%, which is considerably larger than in previously reported results. Moreover, the greater than 90% broadband absorption response can still be maintained when the incidence angle increases to 45°. The physical origin of the proposed broadband absorber originates from localized surface plasmon resonances of the single metallic loop resonator. Furthermore, the designed concept also can be achieved in the visible and near-infrared region by rationally designing the dimensions of the absorber. This compact design has potential applications in stealth technology, energy harvesting, and thermal imaging. PMID:27409218

  14. Microstructure and phase constitution near the interface of Cu/3003 torch brazing using Al Si La Sr filler

    International Nuclear Information System (INIS)

    It has been mainly studied in this paper on brazing of Cu to Al using Al.Si filler metal. The optimized scanning rate of 2.5 mm/s is first obtained through simulating the temperature field of Cu Al brazing process based on ANSYS software. Then the brazing of Cu C11000 to Al 3003 using Al.Si.La.Sr filler is carried out by torch brazing technology. It is found that the brazing seam region is mainly consisted of α Al solid solution and CuAl2 IMC. Further experimental results also show that the rare earth element La in filler metal can not only refine the grain, but also promote the dispersion of intermetallic compounds into the brazing seam, which significantly improves the brazing seam microstructure and mechanical properties of the joints

  15. Refractory Metal Heat Pipe Life Test - Test Plan and Standard Operating Procedures

    Science.gov (United States)

    Martin, J. J.; Reid, R. S.

    2010-01-01

    Refractory metal heat pipes developed during this project shall be subjected to various operating conditions to evaluate life-limiting corrosion factors. To accomplish this objective, various parameters shall be investigated, including the effect of temperature and mass fluence on long-term corrosion rate. The test series will begin with a performance test of one module to evaluate its performance and to establish the temperature and power settings for the remaining modules. The performance test will be followed by round-the-clock testing of 16 heat pipes. All heat pipes shall be nondestructively inspected at 6-month intervals. At longer intervals, specific modules will be destructively evaluated. Both the nondestructive and destructive evaluations shall be coordinated with Los Alamos National Laboratory. During the processing, setup, and testing of the heat pipes, standard operating procedures shall be developed. Initial procedures are listed here and, as hardware is developed, will be updated, incorporating findings and lessons learned.

  16. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    International Nuclear Information System (INIS)

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  17. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    Energy Technology Data Exchange (ETDEWEB)

    ME Petrichek

    2005-12-16

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  18. Brazing of Stainless Steel to Yttria-Stabilized Zirconia Using Gold-Based Brazes for Solid Oxide Fuel Cell Applications

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Asthana, R.

    2007-01-01

    Two gold-base active metal brazes (gold-ABA and gold-ABA-V) were evaluated for oxidation resistance to 850 C, and used to join yttria-stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel for possible use in solid oxide fuel cells. Thermogravimetric analysis and optical microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy were used to evaluate the braze oxidation behavior, and microstructure and composition of the YSZ/braze/steel joints. Both gold-ABA and gold-ABA-V exhibited nearly linear oxidation kinetics at 850 C, with gold-ABA-V showing faster oxidation than gold-ABA. Both brazes produced metallurgically sound YSZ/steel joints due to chemical interactions of Ti and V with the YSZ and steel substrates.

  19. RFQ Vacuum brazing at CERN

    CERN Document Server

    Mathot, S

    2008-01-01

    The aim of this paper is to describe the vacuum brazing procedure used at CERN for the brazing of Radio Frequency Quadrupole (RFQ). The RFQ is made of high precision machined OFE copper pieces assembled together. Vacuum brazing is one of the most promising techniques used to join the individual components leading to vacuum tightness and high precision alignment. The RFQ modules brazed at CERN are made of four 100 or 120 cm long vanes (two major and two minor vanes). Our brazing procedure consists of two steps. The first step involves the brazing of the four vanes in a horizontal position. The second step consists of brazing the vacuum stainless steel flanges to the copper structure in a vertical position. The paper describes the problems encountered with the alignment and the vacuum tightness. The difficulties related to the stress relaxation of the machined copper pieces during the brazing heat treatment are discussed. In addition, the solutions developed to improve the alignment of the brazed RFQ’s are...

  20. Active brazed diamond and cubic boron nitride interfacial nanostructure and application

    International Nuclear Information System (INIS)

    Active brazing is an effective technique for joining diamond or cBN grit onto metallic substrates. Current use of this technique is being made for super abrasive, high performance tools. The lecture will give an overview over different aspects such as (i) tool performance in selected applications, (ii) interfacial nanostructure between super abrasive grit and brazing alloys matrix, (iii) attempts to computer model such interface reactions and (iv) recent improvements of the abrasion resistance of the brazing alloy itself. Super abrasive tools with outstanding performance in applications such as grinding, honing or stone cutting can be manufactured by a single-layer of brazed diamond or cBN grit. A method to obtain regular grit patterns will be presented. Examples of prototype tools and their performance in different applications will be shown. The investigation of interface reactions between diamond and active brazing alloys plays an important role to further improve the brazing process and resulting tool performance. The interfacial nanostructure is characterised by a thin reaction layer of Ti with diamond and cBN, respectively. Results for Ag- and Cu-based brazing alloys will be presented and discussed in view of the influence of brazing process parameters and brazing alloy matrix. Computer modelling of the thermodynamics and kinetics of the interface reactions may allow optimising the process parameters. This requires reliable databases currently being built up. The potential of such methods in ceramic to metal joining will be described. The abrasion resistance of brazing alloys itself plays an important role for tool performance. A new method to achieve a dispersion of nano sized TiC precipitates in the alloy matrix by addition of an organic binder, decomposing during brazing will be presented. In an outlook further applications of brazed diamond grit, such as thermal management materials will be discussed. (author)

  1. Utilizing Hilbert-Huang transform in detection some of mechanical properties of the refractory metals

    Science.gov (United States)

    Mohammed, Arshed Abdulhamed; Haris, Sallehuddin Mohamed; Nuawi, Mohd Zaki

    2016-02-01

    This study is one of the first to report on the use of Hilbert-Huang transform (HHT) to determine the modulus of elasticity of a material, which is one of the most important properties of metals. In addition, this study involves an analytical study of the process of transfer of energy, which was represented in the form of intrinsic mode functions (IMFs). Moreover, the distribution of IMFs within the time-frequency-plain was determined by testing eight test specimens. Five test specimens were refractory materials, namely, Ti, Ti6AL4V, Zr, Nb, and Ta, and the other three were non-refractory materials, namely, Al, Brass, and ST4340. The new setup was composed of Mg and involves the use of two piezoelectric transducers, which were used as the emitter and receiver. The setup was designed and implemented in this research based on Mg usage to test the metals. First, a new relationship was derived between the pressure transmission coefficient (PTC) of the transmitted wave (through the emitter-water-test specimen-Mg to the receiver) and the corresponding values of the product of the density (ρ) and the modulus of elasticity (E) for the same test specimen. Another relationship was established between the PTCs and the total energy transmitted at high frequencies. This energy indicates the summation of IMFs that have high frequencies (THIMFs), higher than 10 kHz, can determine E better than TOF for most test specimens. To verify this results, with regard to the second conclusion, a new simulation for this setup was carried out using Simulink in MATLAB. Twelve theoretical tests were done, for high acoustic impedance metals, like Hf, Mo, WNiFe and W in addition to test the same group which was tested experimentally. The results of theoretical tests supported the experimental results except for Nb. Most of the conclusions were obtained through practical results and analytical studies. The results proved that THIMFs can determine the change in the microstructure of the alloys

  2. Microstructure and strength of brazed joints of TiB2 cermet to TiAl-based alloys

    Institute of Scientific and Technical Information of China (English)

    李卓然; 冯吉才; 曹健

    2003-01-01

    In this study, TiB2 cermet and TiAl-based alloy are vacuum brazed successfully by using Ag-Cu-Ti filler metal. The microstructural analyses indicate that two reaction products, Ti(Cu, Al)2 and Ag based solid solution (Ag(s.s)), are present in the brazing seam, and the interface structure of the brazed joint is TiB2/TiB2+ Ag(s.s) /Ag(s.s)+Ti(Cu, Al)2/Ti(Cu, Al)2/TiAl. The experimental results show that the shear strength of the brazed TiB2/TiAl joints decreases as the brazing time increases at a definite brazing temperature. When the joint is brazed at 1 223 K for 5 min, a joint strength up to 173 MPa is achieved.

  3. Composition and clues to the origin of refractory metal nuggets extracted from chondritic meteorites

    Science.gov (United States)

    Schwander, D.; Berg, T.; Harries, D.; Schönhense, G.; Ott, U.

    2014-10-01

    Refractory metal nuggets (RMNs) contain elements, such as Os, Ir, Mo, and Ru, which are predicted to condense from a cooling gas of solar composition simultaneously with CAI-minerals. Berg et al. identified a large number of RMNs in acid-resistant residues of the Murchison meteorite and suggested that they are pristine condensates. In extending the work of these authors, we have improved the chemical extraction process to enrich the concentration of RMNs in the residue sample and prepared three additional RMN-rich residues from the chondritic meteorites Murchison, Allende, and Leoville. The results show that, while their origin is clearly solar, the compositions in detail of RMNs from all three meteorites do not match well with a simple condensation model based on equilibrium thermodynamics and ideal solid solution of all metals. Thus, we find that a primary formation by direct condensation, as suggested previously, is unlikely for most of the studied grains and that alternative scenarios should be considered in future work. The results also show that several, but not all, alloys from Allende and Leoville have undergone processes, such as metamorphic oxidation and sulfidization in the meteoritic environment, in which they lost, e.g., W and Mo. For Murchison and several Leoville and Allende RMNs, we propose a pristine nature.

  4. Vacuum Brazing of Accelerator Components

    International Nuclear Information System (INIS)

    Commonly used materials for accelerator components are those which are vacuum compatible and thermally conductive. Stainless steel, aluminum and copper are common among them. Stainless steel is a poor heat conductor and not very common in use where good thermal conductivity is required. Aluminum and copper and their alloys meet the above requirements and are frequently used for the above purpose. The accelerator components made of aluminum and its alloys using welding process have become a common practice now a days. It is mandatory to use copper and its other grades in RF devices required for accelerators. Beam line and Front End components of the accelerators are fabricated from stainless steel and OFHC copper. Fabrication of components made of copper using welding process is very difficult and in most of the cases it is impossible. Fabrication and joining in such cases is possible using brazing process especially under vacuum and inert gas atmosphere. Several accelerator components have been vacuum brazed for Indus projects at Raja Ramanna Centre for Advanced Technology (RRCAT), Indore using vacuum brazing facility available at RRCAT, Indore. This paper presents details regarding development of the above mentioned high value and strategic components/assemblies. It will include basics required for vacuum brazing, details of vacuum brazing facility, joint design, fixturing of the jobs, selection of filler alloys, optimization of brazing parameters so as to obtain high quality brazed joints, brief description of vacuum brazed accelerator components etc.

  5. Development of brazing foils to join monocrystalline tungsten alloys with ODS-EUROFER steel

    Energy Technology Data Exchange (ETDEWEB)

    Kalin, B.A. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation)]. E-mail: BAKalin@mephi.ru; Fedotov, V.T. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Sevrjukov, O.N. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Kalashnikov, A.N. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Suchkov, A.N. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Moeslang, A. [Forschungszentrum Karlsruhe, Institut fuer Materialforschung I, 76021 Karlsruhe (Germany); Rohde, M. [Forschungszentrum Karlsruhe, Institut fuer Materialforschung I, 76021 Karlsruhe (Germany)

    2007-08-01

    Results on rapidly solidified filler metals for brazing W with W and monocrystalline W with EUROFER steel (FS) are presented. Rapidly quenched powder-type filler metals based on Ti{sub bal}-V-Cr-Be were developed to braze polycrystalline W with monocrystalline W. In addition, Fe{sub bal}-Ta-Ge-Si-B-Pd alloys were developed to braze monocrystalline W with FS for helium gas cooled divertors and plasma-facing components. The W to FS brazed joints were fabricated under vacuum at 1150 {sup o}C, using a Ta spacer of 0.1 mm in thickness to account for the different thermal expansions. The monocrystalline tungsten as well as the related brazed joints withstood 30 cycles between 750 {sup o}C/20 min and air cooling/3-5 min.

  6. High-temperature brazing for reliable tungsten-CFC joints

    International Nuclear Information System (INIS)

    The joining of tungsten and carbon-based materials is demanding due to the incompatibility of their chemical and thermophysical properties. Direct joining is unfeasible by the reason of brittle tungsten carbide formation. High-temperature brazing has been investigated in order to find a suitable brazing filler metal (BFM) which successfully acts as an intermediary between the incompatible properties of the base materials. So far only low Cr-alloyed Cu-based BFMs provide the preferential combination of good wetting action on both materials, tolerable interface reactions, and a precipitation free braze joint. Attempts to implement a higher melting metal (e.g. Pd, Ti, Zr) as a BFM have failed up to now, because the formation of brittle precipitations and pores in the seam were inevitable. But the wide metallurgical complexity of this issue is regarded to offer further joining potential

  7. Influence of particle bombardment on microstructure and internal stresses of refractory metal suicides on silicon

    Science.gov (United States)

    Hardtke, Ch.; Schilling, W.; Ullmaier, H.

    1991-07-01

    First results on microstructural changes and stress relaxation in thin refractory metal suicide films (TaSi 2 and MoSi 2) caused by particle bombardment are reported. The polycrystalline films had initial tensile stresses of some 10 9 Pa. Exposed to irradiation with Ge ions of 400 keV, both suicides showed a similar stress relaxation behaviour as a function of dose. During room-temperature implantation the initial tensile stress rapidly decreased and turned into compressive stress. Continuous irradiation partly relaxed the compressive stress and resulted in a saturation value of some -10 8 Pa. With increasing implantation temperature, the buildup of compressive stress gradually vanished, leaving only the initial decrease of tensile stress which finally approached zero. Based on microstructural investigations (TEM and X-ray diffraction) it is proposed to explain this behaviour by the combined action of two processes: relaxation of tensile stress by a volume increase due to irradiation-induced amorphization, and Frenkel defect production and relaxation of compressive stress by irradiation-induced densification of amorphous regions and/or Frenkel defect elimination.

  8. Cost Estimate for Molybdenum and Tantalum Refractory Metal Alloy Flow Circuit Concepts

    Science.gov (United States)

    Hickman, Robert R.; Martin, James J.; Schmidt, George R.; Godfroy, Thomas J.; Bryhan, A.J.

    2010-01-01

    The Early Flight Fission-Test Facilities (EFF-TF) team at NASA Marshall Space Flight Center (MSFC) has been tasked by the Naval Reactors Prime Contract Team (NRPCT) to provide a cost and delivery rough order of magnitude estimate for a refractory metal-based lithium (Li) flow circuit. The design is based on the stainless steel Li flow circuit that is currently being assembled for an NRPCT task underway at the EFF-TF. While geometrically the flow circuit is not representative of a final flight prototype, knowledge has been gained to quantify (time and cost) the materials, manufacturing, fabrication, assembly, and operations to produce a testable configuration. This Technical Memorandum (TM) also identifies the following key issues that need to be addressed by the fabrication process: Alloy selection and forming, cost and availability, welding, bending, machining, assembly, and instrumentation. Several candidate materials were identified by NRPCT including molybdenum (Mo) alloy (Mo-47.5 %Re), tantalum (Ta) alloys (T-111, ASTAR-811C), and niobium (Nb) alloy (Nb-1 %Zr). This TM is focused only on the Mo and Ta alloys, since they are of higher concern to the ongoing effort. The initial estimate to complete a Mo-47%Re system ready for testing is =$9,000k over a period of 30 mo. The initial estimate to complete a T-111 or ASTAR-811C system ready for testing is =$12,000k over a period of 36 mo.

  9. Refractory Metal Nuggets -- Formation of the First Condensates in the Solar Nebula

    CERN Document Server

    Liffman, Kurt; Maddison, Sarah; Brooks, Geoffrey

    2012-01-01

    As gas flowed from the solar accretion disk or solar nebula onto the proto-Sun, magnetic pressure gradients in the solar magnetosphere and the inner solar nebula provided an environment where some of this infalling flow was diverted to produce a low pressure, high temperature, gaseous, "infall" atmosphere around the inner solar nebula. The pressure in this inner disk atmosphere was mainly dependant on the accretion flow rate onto the star. High flow rates implied relatively high pressures, which decreased over time as the accretion rate decreased. In the first hundred thousand years after the formation of the solar nebula, accretional flow gas pressures were high enough to create submicron-sized Refractory Metal Nuggets (RMNs) - the precursors to Calcium Aluminum Inclusions (CAIs). Optimal temperatures and pressures for RMN formation may have occurred between 20,000 to 100,000 years after the formation of the solar nebula. It is possible that conditions were conducive to RMN/CAI formation over an eighty thous...

  10. Direct Metal Deposition of Refractory High Entropy Alloy MoNbTaW

    Science.gov (United States)

    Dobbelstein, Henrik; Thiele, Magnus; Gurevich, Evgeny L.; George, Easo P.; Ostendorf, Andreas

    Alloying of refractory high entropy alloys (HEAs) such as MoNbTaW is usually done by vacuum arc melting (VAM) or powder metallurgy (PM) due to the high melting points of the elements. Machining to produce the final shape of parts is often needed after the PM process. Casting processes, which are often used for aerospace components (turbine blades, vanes), are not possible. Direct metal deposition (DMD) is an additive manufacturing technique used for the refurbishment of superalloy components, but generating these components from the bottom up is also of current research interest. MoNbTaW possesses high yield strength at high temperatures and could be an alternative to state-of-the-art materials. In this study, DMD of an equimolar mixture of elemental powders was performed with a pulsed Nd:YAG laser. Single wall structures were built, deposition strategies developed and the microstructure of MoNbTaW was analyzed by back scattered electrons (BSE) and energy dispersive X-ray (EDX) spectroscopy in a scanning electron microscope. DMD enables the generation of composition gradients by using dynamic powder mixing instead of pre-alloyed powders. However, the simultaneous handling of several elemental or pre-alloyed powders brings new challenges to the deposition process. The influence of thermal properties, melting point and vapor pressure on the deposition process and chemical composition will be discussed.

  11. Germination study of refractory metals elaborated in the 'Grenoble' free fall tube

    International Nuclear Information System (INIS)

    Nucleation studies without contact on refractory metals (Zr, Ir, Nb, Mo, Ta, Re, W) are done in a free 50 meters fall tube under ultra high vacuum. Undercooling, obtained by radiative cooling, is followed by an out of equilibrium solidification characterized by a rapid phenomena of recalescence. The hanging drop method gives an extremely precise initial state for the samples. Nucleation temperature determination leads to a resolution inferior to 5 K. This temperature is measured by a monochromatic pyrometry taking advantage of recalescence peak height. Undercooling are important (up to 900 K for rhenium). Excepted for zirconium, relative undercooling differences from tungsten (15%) to rhenium (26%) are interpreted with the classical theory of homogenous nucleation, using fusion entropy and solid-liquid interface energies correlated to liquid-vapor surface tension. Statistical analysis of the results gives an homogenous nucleation for Re and Nb, and probably for W, Ir and Ta (part of the Ta and Zr drops escape to this process). Double recalescences observed on some Ta and Re samples are interpreted as an heterogenous nucleation of their metastable phase (respectively A15 and fcc), followed by nucleation of their stable phase from the remaining undercooled liquid. (A.B.). 172 refs. figs., tabs

  12. Refractory Metal Nuggets - Formation of the first condensates in the Solar Nebula

    Science.gov (United States)

    Liffman, Kurt; Pignatale, Francesco C.; Maddison, Sarah; Brooks, Geoffrey

    2012-09-01

    As gas flowed from the solar accretion disk or Solar Nebula onto the proto-Sun, magnetic pressure gradients in the solar magnetosphere and the inner Solar Nebula provided an environment where some of this infalling flow was diverted to produce a low pressure, high temperature, gaseous, “infall” atmosphere around the inner Solar Nebula. The pressure in this inner disk atmosphere was mainly dependant on the accretion flow rate onto the star. High flow rates implied relatively high pressures, which decreased over time as the accretion rate decreased. In the first hundred thousand years after the formation of the Solar Nebula, accretional flow gas pressures were high enough to create submicron-sized Refractory Metal Nuggets (RMNs) - the precursors to Calcium Aluminum Inclusions (CAIs). Optimal temperatures and pressures for RMN formation may have occurred between 20,000 and 100,000 years after the formation of the Solar Nebula. It is possible that conditions were conducive to RMN/CAI formation over an 80,000 year timescale. The “infall” atmosphere and the condensation of refractory particles within this atmosphere may be observable around the inner disks of other protostellar systems. The interaction of forces from magnetic fields with the radiation pressure from the proto-Sun and the inner solar accretion disk potentially produced an optical-magnetic trap above and below the inner Solar Nebula, which provided a relatively stable environment in which the RMNs/proto-CAIs could form and grow. These RMN formation sites only existed during accretion events from the proto-solar disk onto the proto-Sun. As such, the formation and growth time of a particular RMN was dependent on the timescale of its nascent accretion event. Observational evidence suggests that RMNs were the nucleation particles for CAIs. As a consequence, the observed bimodal distribution of 26Al in CAIs, where some CAIs have 26Al while others do not, is probably due to the injection 26Al during the

  13. Interfacial microstructure and mechanical property of SiO{sub 2}-BN ceramics and Invar joint brazed with Ag-Cu-Ti active filler metal

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Z.W. [State Key Lab of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Zhang, L.X., E-mail: hitzhanglixia@163.com [State Key Lab of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Xue, Q.; He, P.; Feng, J.C. [State Key Lab of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China)

    2012-02-01

    Highlights: Black-Right-Pointing-Pointer The diffusion of Fe and Ni from Invar has great influence on joint microstructure. Black-Right-Pointing-Pointer Shear strength depends heavily on Ni{sub 3}Ti and Fe{sub 2}Ti brittle compounds. Black-Right-Pointing-Pointer Formation mechanism of the composite TiN-TiB{sub 2} fine-grain layer was discussed. Black-Right-Pointing-Pointer TiN-TiB{sub 2} fine-grain layer was the key factor in achieving a good bonding. - Abstract: SiO{sub 2}-BN ceramics and Invar alloy were jointed by active brazing using Ag-21Cu-4.5Ti (wt.%) filler at 1113-1173 K for 5-30 min. Scanning and transmission electron microscopy studies revealed that the amorphous SiO{sub 2} was not reacted during brazing while h-BN had strong tendency to react with Ti to formation a fine-grain layer adjacent to SiO{sub 2}-BN ceramic. The composite TiN-TiB{sub 2} fine-grain layer with the thickness of 100-150 nm was the key factor in achieving a good bond between SiO{sub 2}-BN ceramic and Invar. Invar alloy dissolved into the molten filler and reacted with Ti to form Fe{sub 2}Ti and Ni{sub 3}Ti, which dispersed in Ag- and Cu-based solid solution. The shear strength of the joint decreases with the increase of Fe{sub 2}Ti and Ni{sub 3}Ti brittle compounds. The maximum shear strength reached 32 MPa when the joint brazed at 1153 K for 10 min. Cracks primarily propagated in the SiO{sub 2}-BN ceramic and partially along the reaction layer.

  14. Wetting evaluation of silver based braze alloys onto zirconia metalized with reactive elements for application in oil well drill bots; Avaliacao do molhamento de ligas de adicao a base de prata sobre zirconia polida e metalizada com elementos ativos para aplicacao em brocas de perfuracao de pocos de petroleo

    Energy Technology Data Exchange (ETDEWEB)

    Pereira, J.C.; Silva, J.M.; Santos, P.R.F.; Nascimento, R.M.; Martinelli, A.E. [Universidade Federal do Rio Grande do Norte (UFRN), Natal, RN (Brazil). Dept. de Engenharia de Materiais], Email: jocabuzo@gmail.com; Pimenta, J.S. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    Drill bits with hard ceramic inserts are often used on drilling operations. The cutting and crushing action of rocks will produce failures in the tricone bits, which are related to wear; total or partial rupture of the drill bit body or even the inserts; thermal shock and corrosion. The research of better drill bits with ceramic inserts thermally more stable and mechanically stronger, will lead to an increase of their lifetime, and so reducing costs of substitution and maintenance. In the present work, some silver based braze alloys were melted onto zirconia YSZ substrates metallized or not with active metals. inside a furnace with vacuum of 10{sup -5} mbar to evaluate the wetting behavior. The system with AgCuTi and the non metallized YSZ ceramic, showed low contact angles and stable interfaces, which may be appropriate for brazing metal/ceramic parts. (author)

  15. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  16. Welding Stainless Steels and Refractory Metals Using Diode-Pumped Continuous Wave Nd:YAG Lasers

    Energy Technology Data Exchange (ETDEWEB)

    Palmer, T A; Elmer, J W; Pong, R; Gauthier, M D

    2004-09-27

    This report provides an overview of a series of developmental welding studies performed on a 2.2 kW Rofin Sinar DY-022 Diode Pumped Continuous Wave (CW) Nd:YAG welder at Lawrence Livermore National Laboratory (LLNL). Several materials systems, ranging from refractory metals, such as commercially pure tantalum and vanadium, to austenitic stainless steels, including both 304L and 21-6-9 grades, are examined. Power input and travel speed are systematically varied during the welding of each materials system, and the width, depth, and cross sectional area of the resulting weld fusion zones are measured. These individual studies are undertaken in order to characterize the response of the welder to changes in these welding parameters for a range of materials and to determine the maximum depth of penetration of which this welder is capable in each materials system. The maximum weld depths, which are on the order of 5.4 mm, are observed in the 21-6-9 austenitic stainless steel at the maximum laser power setting (2200 W) and a slow travel speed (6.4 mm/sec). The next highest weld depth is observed in the 304L stainless steel, followed by that observed in the vanadium and, finally, in the tantalum. Porosity, which is attributed to the collapse of the keyhole during welding, is also observed in the welds produced in tantalum, vanadium, and 304L stainless steel. Only the 21-6-9 austenitic stainless steel welds displayed little or no porosity over the range of welding parameters. Comparisons with similar laser welding systems are also made for several of these same materials systems. When compared with the welds produced by these other systems, the LLNL system typically produces welds of an equivalent or slightly higher depth.

  17. Microstructural studies of hydrogen and deuterium in bcc refractory metals. Progress report, 1 May 1979-31 July 1980

    International Nuclear Information System (INIS)

    Over the past four years this research has been principally concerned with uncovering the microstructural atomic arrangements in alloys of hydrogen and deuterium with bcc refractory metals. Because these are interstitial phases in which the host metal lattice is substantially deformed by the incorporation of the H(D) atoms, there are pronounced x-ray scattering effects. X-ray diffraction has, therefore, been the main structural tool. A main objective of the project has been to determine the degree to which phase relations and solid solution properties in metal-hydride alloys depend upon the hydrogen-hydrogen interaction via the displacement field of the metal atoms. This has often included the elucidation of subtle thermodynamic properties which are revealed in structural studies

  18. Braze Welding TIG of Titanium and Aluminium Alloy Type Al – Mg

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2016-03-01

    Full Text Available The article presents the course and the results of technological tests related to TIG-based arc braze welding of titanium and AW-5754 (AlMg3 aluminium alloy. The tests involved the use of an aluminium filler metal (Al99.5 and two filler metals based on Al-Si alloys (AlSi5 and AlSi12. Braze welded joints underwent tensile tests, metallographic examinations using a light microscope as well as structural examinations involving the use of a scanning electron microscope and an X-ray energy dispersive spectrometer (EDS. The highest strength and quality of welds was obtained when the Al99.5 filler metal was used in a braze welding process. The tests enabled the development of the most convenient braze welding conditions and parameters.

  19. Interfacial microstructure and mechanical property of Ti6Al4V/A6061 dissimilar joint by direct laser brazing without filler metal and groove

    Energy Technology Data Exchange (ETDEWEB)

    Song, Zhihua, E-mail: zhsong@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, Osaka, Ibaraki 567-0047 (Japan); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology, Ministry of Education (China); Nakata, Kazuhiro [Joining and Welding Research Institute, Osaka University, Osaka, Ibaraki 567-0047 (Japan); Wu, Aiping [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology, Ministry of Education (China); Liao, Jinsun [Kurimoto Ltd., Osaka 559-0021 (Japan)

    2013-01-10

    Laser brazing of Ti6Al4V and A6061-T6 alloys with 2 mm thickness was conducted by focusing laser beam on aluminum alloy side, and the effect of laser offset distance on microstructure and mechanical properties of the dissimilar butt joint was investigated. Laser offset has a great influence on the thickness of interfacial intermetallic compound (IMC) layer and the mechanical property of joint. The thickness of interfacial IMC layer is less than 500 nm, and the average tensile strength of the joint reaches 64% of aluminum base material strength, when suitable welding conditions are used. The interfacial IMC is TiAl{sub 3}. The formation of interfacial IMC layer and its effect on mechanical property of the joint are discussed in the present study.

  20. Processing of solid solution, mixed uranium/refractory metal carbides for advanced space nuclear power and propulsion systems

    Science.gov (United States)

    Knight, Travis Warren

    Nuclear thermal propulsion (NTP) and space nuclear power are two enabling technologies for the manned exploration of space and the development of research outposts in space and on other planets such as Mars. Advanced carbide nuclear fuels have been proposed for application in space nuclear power and propulsion systems. This study examined the processing technologies and optimal parameters necessary to fabricate samples of single phase, solid solution, mixed uranium/refractory metal carbides. In particular, the pseudo-ternary carbide, UC-ZrC-NbC, system was examined with uranium metal mole fractions of 5% and 10% and corresponding uranium densities of 0.8 to 1.8 gU/cc. Efforts were directed to those methods that could produce simple geometry fuel elements or wafers such as those used to fabricate a Square Lattice Honeycomb (SLHC) fuel element and reactor core. Methods of cold uniaxial pressing, sintering by induction heating, and hot pressing by self-resistance heating were investigated. Solid solution, high density (low porosity) samples greater than 95% TD were processed by cold pressing at 150 MPa and sintering above 2600 K for times longer than 90 min. Some impurity oxide phases were noted in some samples attributed to residual gases in the furnace during processing. Also, some samples noted secondary phases of carbon and UC2 due to some hyperstoichiometric powder mixtures having carbon-to-metal ratios greater than one. In all, 33 mixed carbide samples were processed and analyzed with half bearing uranium as ternary carbides of UC-ZrC-NbC. Scanning electron microscopy, x-ray diffraction, and density measurements were used to characterize samples. Samples were processed from powders of the refractory mono-carbides and UC/UC 2 or from powders of uranium hydride (UH3), graphite, and refractory metal carbides to produce hypostoichiometric mixed carbides. Samples processed from the constituent carbide powders and sintered at temperatures above the melting point of UC

  1. Dissimilar laser brazing of h-BN and WC-Co alloy in Ar atmosphere without evacuation process

    Science.gov (United States)

    Sechi, Y.; Nagatsuka, K.; Nakata, K.

    2012-08-01

    Laser brazing with Ti as an active element in Ag-Cu alloy braze metal has been successfully applied to dissimilar joining of h-BN and WC-Co alloy in Ar (99.999% purity) gas flow atmosphere without any evacuation process. Good wettability of the braze metal with h-BN and WC-Co alloy were confirmed by the observation and structural analysis of the interface by electron probe micro-analysis and scanning acoustic microscopy. The oxidation of titanium was not observed and this showed that the laser brazing with titanium as an active element in braze metal could be performed even in an Ar gas flow atmosphere without an evacuation process using a high-vacuum furnace.

  2. Development of Zn50 Brazing Alloy for Joining Mild Steel to Mild Steel (SAE1018

    Directory of Open Access Journals (Sweden)

    S.C. Nwigbo

    2014-09-01

    Full Text Available This work has developed new brazing alloys for joining mild steel to mild steel (SAE1018 at a lower temperature. The alloys blends and error analysis were done by experimental design software (Design Expert 8.0.7.1. Design of experiments was done by Scheffe quadratic mixture method. The liquidus temperatures were predicted by calculation of phase diagrams of the alloying metals. The brazing alloys were produced by gravity technique and melted using silicon carbide graphite crucible. The quality of the brazing alloys was analyzed by optical microscopy (OM, atomic absorption spectroscopy (AAS and fourier transform infrared spectroscopy (FT-IR. Brazed joints were produced by torch method with a commercial flux. Brazing temperatures (liquidus were tracked by a digital infrared/laser pyrometer. Some mechanical properties studied were tensile strength and hardness. Finally, brazed joints produced from the developed brazing alloys were compared to that produced from muntz brass. Six (6 brazing alloys were successfully developed. Zinc and manganese were the main components, to which were added; 3 to 4 %wt silver and 11 to15 %wt modifying element. The microstructure showed a typical eutectic structure with zinc-rich phase distributed uniformly in the matrix with a combination of different sizes of dendrite, rounded blocks of compounds and hypoeutectic structures. AAS results indicated minimal out-gassing of zinc and FT-IR results indicated very low presence of atmospheric gas. The range of brazing temperature for best results was recorded from 690.90 to 735.10 0C. The joints produced from the developed brazing alloys had acceptable strengths with improved stress-strain behaviour compared to muntz brass.

  3. DSC Analysis of LT-3 Aluminum Alloy Vacuum Brazing

    Institute of Scientific and Technical Information of China (English)

    FENG Tao; WU Lu-hai; LOU Song-nian; LI Ya-jiang

    2005-01-01

    LT-3 aluminum alloy is a kind of two-side cladding aluminum special used in vacuum brazing. Differential Scanning Calorimeter (DSC) was used to measure the exothermic and endothermic reaction during the brazing process that the cortex metal and the base metal are melted and re-crystal. The analysis results inidicate that eutectic reaction is the main reaction in the melted cortex metal crystallization process. But the main reaction in the melted base metal crystallization process is the reaction that a-A1 segregated out. According to the experimental details, the critical work of nucleation is 3.82 × 1017J, the critical radius of nucleation is 8.69 × 1010 m, the volume of critical crystal nucleus is 2.75× 10-27 m3 and the per unit cell in critical crystal nucleus is 43.

  4. 1Cr18Ni9Ti/6A02 Dissimilar Metal Braze Welding Head Structure Analysis%1Cr18Ni9Ti/6A02异种金属钎焊接头结构分析

    Institute of Scientific and Technical Information of China (English)

    孙秀京; 马广超; 马丽翠; 孔兆财; 范波; 柳玲; 陈志凯

    2014-01-01

    The morphology and the microstruc-ture of 1Cr18Ni9Ti stainless steel and 6A02 aluminum alloy dissimilar metal joints obtained by the crucible fur-nace brazing process are analysis in this paper. The macro morphology and the microstructure characteristics of the joints were expounded through metallographic examina-tion;Scanning electron microscopy is used to observe the microstructure and measure the energy spectrum, thus the steel/aluminum dissimilar metal interface layer structure is further analyzed, and the typical defect of the joint is de-scribed and analyzed.%本文针对采用坩锅炉钎焊工艺获得的1Cr18Ni9Ti不锈钢与6A02铝合金异种金属钎焊接头进行了接头形貌及微观组织分析。通过金相检查的方法阐述了接头宏观形貌及界面组织特点;使用扫描电镜进行了高倍组织观察及能谱测量,从而进一步分析了钢/铝异种金属界面层结构,并对接头典型缺陷进行了描述和分析。

  5. Experimental investigation of refractory metals in the premelting region during fast heating

    Science.gov (United States)

    Senchenko, V. N.; Belikov, R. S.; Popov, V. S.

    2015-11-01

    This work demonstrates experimental possibility of investigation of high refractory materials around its melting point, particularly in premelting region with high accuracy. In this article authors describe the developed experimental setup based on rapid resistive self-heating of a sample by a large current pulse generated by a capacitor discharge circuit that allow fast pulse interruption by temperature feedback signal. The sample temperature was measured with a two-channel microsecond radiation pyrometer. Preliminary experiments were conducted on tantalum and molybdenum at heating speed of 108 K/s. The method allows investigating thermophysical properties of refractory conductive materials such as melting temperature, melting heat, specific resistivity, specific enthalpy and specific heat capacity in solid and liquid phase, especially in premelting area.

  6. Brazing of 14-5 PH steel and WC-Co sinterson considerable dimension surfaces

    OpenAIRE

    J. Nowacki

    2007-01-01

    Purpose: of this paper is study of structure properties of considerable surfaces vacuum brazed joints of WC-Co sinters and precipitation hardened stainless steel of 14-5 PH using copper and silver-copper as the brazing filler metal.Design/methodology/approach: the joints are used in large dimension spinning nozzles of a die for polyethylene granulation, in that considerable strength and ductility of the joints are required. Structure and mechanical properties of joi...

  7. Brazing of 14-5 PH steel and WC-Co sinterson considerable dimension surfaces

    Directory of Open Access Journals (Sweden)

    J. Nowacki

    2007-03-01

    Full Text Available Purpose: of this paper is study of structure properties of considerable surfaces vacuum brazed joints of WC-Co sinters and precipitation hardened stainless steel of 14-5 PH using copper and silver-copper as the brazing filler metal.Design/methodology/approach: the joints are used in large dimension spinning nozzles of a die for polyethylene granulation, in that considerable strength and ductility of the joints are required. Structure and mechanical properties of joints have been described. Shear strength Rt and tensile strength Rm of the joints have been defined.Findings: to have been state, that the basic factors decreasing quality of the joint, which can occur during vacuum brazing of the WC-Co ISO K05 sinter – Cu or Ag-Cu brazing filler metal – 14-5 PH steel joints are diffusive processes leading to exchange of elements of cermets and the brazing filler metal and creation of intermetalics in the joint. It can have an unfavourable influence on ductility of sinters and quality of joint. As a result of brazing tests the influence of means and parameters of the brazing on quality of a joint was determined.Research limitations/implications: as a result of the experiments scheme of the joint structure WC-Co ISO K05 sinter – Cu brazing filler metal – 14-5 PH steel joint and WC-Co ISO K05 sinter – Cu brazing filler metal – 14-5 PH have been described.Practical implications: as a result of conducted experiments a production of spinning nozzle of a die for polyethylene granulation with a vacuum-brazed with a WC-Co ISO K05 sinters plates cutting surface of large surfaces on precipitation hardened stainless steel 14-5 PH have been worked out and industrial applied.Originality/value: the basic factors decreasing quality of the joint, which can occur while vacuum brazing of stainless steels and cermets have been determined.

  8. Mg/Cu异种材料共晶反应钎焊连接研究%Dissimilar Metals Between Copper and Magnesium Alloy in Eutectic Contacting Reaction Brazing

    Institute of Scientific and Technical Information of China (English)

    王怀建; 袁苗达; 白莉

    2012-01-01

    Magnesium alloy (AZ31B) and Copper (T2) were bonded by eutectic contacting reaction brazing. The microstructural features and mechanical properties of the welded joint was studied by scanning electron microscopy (SEM), energy dispersive spectrometer (EDS). The results show that when the welding process is at 500 °C for 5 min, under the pressure of 2MPa, the tensile strength of the welded joint reaches 42MPa.%采用共晶钎焊工艺对Mg/Cu异种材料进行连接,焊后利用扫描电镜和EDS对焊接接头的微观组织及元素扩散行为进行了研究.在焊接温度为500℃,焊接时间为5min,焊接压力为2MPa的工艺下,焊接接头最高抗拉强度为42 MPa.

  9. Simulation based analysis of laser beam brazing

    Science.gov (United States)

    Dobler, Michael; Wiethop, Philipp; Schmid, Daniel; Schmidt, Michael

    2016-03-01

    Laser beam brazing is a well-established joining technology in car body manufacturing with main applications in the joining of divided tailgates and the joining of roof and side panels. A key advantage of laser brazed joints is the seam's visual quality which satisfies highest requirements. However, the laser beam brazing process is very complex and process dynamics are only partially understood. In order to gain deeper knowledge of the laser beam brazing process, to determine optimal process parameters and to test process variants, a transient three-dimensional simulation model of laser beam brazing is developed. This model takes into account energy input, heat transfer as well as fluid and wetting dynamics that lead to the formation of the brazing seam. A validation of the simulation model is performed by metallographic analysis and thermocouple measurements for different parameter sets of the brazing process. These results show that the multi-physical simulation model not only can be used to gain insight into the laser brazing process but also offers the possibility of process optimization in industrial applications. The model's capabilities in determining optimal process parameters are exemplarily shown for the laser power. Small deviations in the energy input can affect the brazing results significantly. Therefore, the simulation model is used to analyze the effect of the lateral laser beam position on the energy input and the resulting brazing seam.

  10. Production of ultrathin nanowires from refractory metals (Nb, Re, W, Mo) by laser ablation in superfluid helium

    Science.gov (United States)

    Gordon, E. B.; Karabulin, A. V.; Matyushenko, V. I.; Sizov, V. D.; Khodos, I. I.

    2015-09-01

    The ablation of targets in superfluid helium with a short-pulse laser allows introducing into liquid the atoms and small clusters of any metal. The metal is then concentrated in the core of 1D quantized vortices nucleating in the laser focus and expanding into the liquid. Subsequent metal coagulation within the vortex results in the formation of thin nanowires with perfect shape and structure. For refractory metals these wires are expected to be especially thin. The diameters of nanowires grown from niobium, molybdenum and tungsten are indeed 4.0, 2.0 and 2.5 nm, respectively. Unfortunately, under ablation of unannealed rhenium the main product is flat ‘flakes’ having irregular shape and 20-50 nm size. Short nanowires (with a 1.5 nm diameter) were present in small amounts. The wires produced by this method contain no additional impurities and have a free lateral surface. By using a diode-pumped Nd:LSB microlaser (1.06 μm wavelength, 0.4 ns pulse duration, 100 μJ pulse energy and 4 kHz repetition rate) the amounts of nanoweb sufficient for many physical and chemical applications could be produced in a single low-temperature experiment. Ultrathin wires of molybdenum and tungsten show promise for creating ‘cold’ cathodes whereas a niobium nanoweb should be an excellent catalyst.

  11. Brasagem da zircônia metalizada com titânio à liga Ti-6Al-4V Brazing of metalized zirconia with titanium to Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    J. S. Pimenta

    2012-06-01

    Full Text Available Zircônia tetragonal estabilizada com ítria foi mecanicamente metalizada com titânio e a condição de molhamento avaliada com as ligas convencionais Ag-28Cu e Au-18Ni. Estas dissolveram o revestimento de titânio para uma completa distribuição deste metal ativo na superfície cerâmica, gerando uma liga ativa in situ e possibilitando adequadas ligações químicas ao metal base na temperatura de união. Os melhores resultados de molhamento foram selecionados para brasagem indireta em forno de alto-vácuo nas juntas ZrO2/Ti-6Al-4V. Testes de detecção de vazamento de gás hélio foram realizados na interface de união das juntas; amostras removidas na seção transversal de juntas estanques foram examinadas por técnicas de análise microestrutural. Formou-se uma camada escura adjacente à cerâmica metalizada, responsável pelo molhamento ocasionado pela liga Ag-28Cu. Entretanto, o uso da liga Au-18Ni resultou em precipitação de intermetálicos e microtrincamento interfacial. Perfis de microdureza através da interface resultante até onde a zircônia mostrou típico escurecimento não indicaram alternância significativa entre medições consecutivas; os resultados dos ensaios de resistência mecânica à flexão-3p foram considerados satisfatórios.Yttria tetragonal zirconia polycrystal was mechanically metallized with titanium and the wetting behavior on the ceramic surface was analyzed using the conventional fillers Ag-28Cu and Au-18Ni. These alloys had dissolved the active metal coating, which acts to zirconia reduction on its surface and promoting suitable chemical bonding to the metallic member. Better wetting results were selected for indirect brazing in a high-vacuum furnace for ZrO2/Ti-6Al-4V simple butt joints. Helium gas leak detection was made at the joints interface; samples were removed from the tight joints cross-section and examined by microstructural analysis techniques and EDX analysis. There was formation of a dark

  12. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Science.gov (United States)

    2010-10-01

    ... the thickness of shell metal. (iii) Longitudinal seams in shells must be made by copper brazing... least eight times the thickness of plate, laps being held in position, substantially metal to metal, by... table 1 of appendix A to this part, for the particular material under consideration; (ii) One-half...

  13. MIG Arc Brazing of Dissimilar Metals between Pure Aluminum and Zinc-Coated Steel%纯铝与镀锌钢板MIG熔-钎焊工艺研究

    Institute of Scientific and Technical Information of China (English)

    国旭明; 汪建梅; 徐荣正

    2013-01-01

    MIG arc brazing of dissimilar metals between pure aluminum and zinc-coated steel in a lap joint was investigated using Al-Mg,Al-Si filler wires.The interface structure and the mechanical properties of the fusion-brazing joint were characterized.The results show that the high quality welded joint is successfully achieved with Al-Mg,Al-Si filler wire in the suitable welding parameters.The intermetallic compound layer (IMC) is composed of θ-Al3Fe,η-Al5Fe2 and AlFeSi phases by using Al-Si filler wire.It is thinner and denser than that obtained by using Al-Mg filler wire.The growth of IMC layer is suppressed due to the addition of Si element.The shear strength of welded joint nearly reaches that of pure aluminum.The cracking position occurs in weld zone.%采用Al-Mg,Al-Si两种填充焊丝,研究了纯铝与镀锌钢板异种金属材料的MIG熔-钎焊工艺,分析了焊接接头的界面结构特征及其力学性能.研究结果表明:在合适的焊接参数下,选用两种填充焊丝可以实现纯铝板(1060)与镀锌钢板的MIG熔-钎焊.与添加Al-Mg焊丝相比,填充Al-Si焊丝,界面反应层由θ-Al3 Fe,η-Al5 Fe2和AlFeSi相组成,且反应层较薄,焊缝中加入Si元素有效地抑制了金属间化合物层的生长,此时所获得的拉剪强度较大,接近纯铝板(1060)的抗拉强度,接头断裂发生在焊缝位置.

  14. Laser fusion-brazing of aluminum alloy to galvanized steel with pure Al filler powder

    Science.gov (United States)

    Liu, Jia; Jiang, Shichun; Shi, Yan; Kuang, Yulin; Huang, Genzhe; Zhang, Hong

    2015-03-01

    The fusion-brazing connection of the dissimilar metal 5052 aluminum alloy/ST07Z steel was achieved by using the Nd:YAG laser with pure Al filler powder, and the effects of the laser power and powder feeding speed on the formation and mechanical properties of the resultant joints were investigated. The experimental results show that melting-brazing connection of 5052 aluminum alloy/galvanized steel can be successfully achieved, and the zinc plating layer has played the role of flux, assuring the brazing properties. The intermetallic compound layer was generated on the welded brazing interface. The joint exhibited a shear strength of 174 N/mm if the thickness of the intermetallic layer at the interface is about 6-7 μm.

  15. Researches and studies regarding brazed aluminium alloys microstructure used in aeronautic industry

    Directory of Open Access Journals (Sweden)

    A. Dimitrescu

    2015-04-01

    Full Text Available Brazing is applied to the merge of the pieces which are most required, tensile strength of the solder can reach high values. By brazing there can be assembled pieces of most metals and ferrous and nonferrous alloys, with high melting temperature. This paper presents an analysis of the microstructure of materials from a brazed merge of aluminum alloy L103 which is often used to produce pieces of aeronautical industry. Brazing material was performed using several technologies, and after examination of the microstructure of materials from the merge area it was established as optimal technology the technology which consist of pickling in Aloclene 100 solution with the deposition of filler material on both sides of the base material and the use of spectral acetylene and neutral flame.

  16. Effect of crystal anisotropy on mechanical properties of refractory metals and alloys with cph type crystal structure

    International Nuclear Information System (INIS)

    Refractory metals like zirconium (Zr) and titanium (Ti) have the excellent corrosion resistance in highly oxidizing environments like reprocessing nitric acid. However, there are few experiences for practical use as structural materials of these materials. Mechanical properties of these materials, so the tensile test and the impact test of zirconium, titanium, and their alloys were examined with a function of testing temperature. Both 0.2% proof stress and ultimate tensile strength of zirconium decrease with testing temperature, it is suggested to play an important role of the low temperature creep on the mechanical deformation. The crystallographic anisotropy appears clearly in the impact value of zirconium, it has a very low impact value along the crystal orientation of the cph slip planes like (1010). This property is not seen in titanium which has the same crystal structure. It is necessary to consider zirconium showing a remarkable decrease in the deformation resistance along such specific crystal planes. (author)

  17. Welding and brazing of the JET machine components

    International Nuclear Information System (INIS)

    The report covers the techniques used for joining the various parts of the machine. The difficulties encountered during the welding and brazing of similar and dissimilar metals are underlined and the solutions adopted to solve them are indicated. The vast experience gained by those involved in the processes of joining the various parts of the JET machine components, and the lessons learnt are summarized in this report. (author)

  18. Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

    Science.gov (United States)

    Elmer, J. W.; Klingmann, J.; van Bibber, K.

    2001-05-01

    Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC). Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi) and 3.45 MPa (500 psi)], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD) and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa), full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength) was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two-step joining method

  19. Filler alloys for brazing in power industries

    International Nuclear Information System (INIS)

    The problem is discussed of using nickel-based high-temperature brazing solders in nuclear power engineering. Different types of brazing solders are compared with regard to brazing and mechanical properties and oxidation resistance. The advantages of nickel-based brazing solders include their melting temperature which is higher by 150 to 200 degC than the melting temperatures of common solders. The effects of different additions on melting temperature are discussed. It is advisable to use the above brazing solders under hydrogen reduction atmosphere at a temperature of -40 down to -75 degC or at a pressure of 10-3 down to 10-4 Pa. Currently manufactured nickel-based brazing solders may be used at a temperature of up to 1150 degC. (J.B.)

  20. MICROSTRUCTURE AND PROPERTIES OF 5A03 AND SUS304 IN TRANSITIONAL BRAZING

    Institute of Scientific and Technical Information of China (English)

    Lu Xueqin; Yang Shanglei; Wu Yixiong

    2005-01-01

    Stainless steel is so different from aluminum alloys in physical and chemical characters.When they are welded directly, there tend to be Al-Fe brittle compounds on the joint. This paper investigates the processing performance, interface microstructures and mechanical properties of aluminum alloys/stainless steel by way of brazing after brush plating a Ni/Cu transitional layer on stainless steel. After the joints are brazed with Al-Si-Cu-Mg~Zn foil brazing filler metal on different brazing parameters, both the mechanical properties and the microstructures are satisfactory for application.And the influence of the brazing parameters on bonding quality of the brazed joints is discussed in detail. The results reveal that no brittle Al-Fe intermetallic Compound is found in the interfaces. The Ni/Cu electroplating layer effectively hinders the diffusion of Fe atoms from SUS304 to 5A03.Though a little AlCu3 brittle compound is produced, its quantity is too small to affect the strength of the joint.

  1. New hermetic sealing material for vacuum brazing of stainless steels

    Science.gov (United States)

    Hildebrandt, S.; Wiehl, G.; Silze, F.

    2016-03-01

    For vacuum brazing applications such as in vacuum interrupter industry Hermetic Sealing Materials (HSM) with low partial pressure are widely used. AgCu28 dominates the hermetic sealing market, as it has a very good wetting behavior on copper and metallized ceramics. Within recent decades wetting on stainless steel has become more and more important. However, today the silver content of HSMs is more in focus than in the past decades, because it has the biggest impact on the material prices. Umicore Technical Materials has developed a new copper based HSM, CuAg40Ga10. The wettability on stainless steel is significantly improved compared to AgCu28 and the total silver content is reduced by almost 44%. In this article the physical properties of the alloy and its brazed joints will be presented compared to AgCu28.

  2. Microstructure, mechanical properties and chemical degradation of brazed AISI 316 stainless steel/alumina systems

    Energy Technology Data Exchange (ETDEWEB)

    Paiva, O.C. [Instituto Superior de Engenharia do Porto (ISEP), Rua Dr. Antonio Bernardino de Almeida 431, 4200-072 Porto (Portugal)], E-mail: omp@isep.ipp.pt; Barbosa, M.A. [Instituto de Engenharia Biomedica (INEB), Rua do Campo Alegre, 823, 4150-180 Porto (Portugal); Faculdade de Engenharia da Universidade do Porto (FEUP), Rua Roberto Frias s/n, 4200-465 Porto (Portugal)

    2008-05-15

    The main aims of the present study are simultaneously to relate the brazing parameters with: (i) the correspondent interfacial microstructure, (ii) the resultant mechanical properties and (iii) the electrochemical degradation behaviour of AISI 316 stainless steel/alumina brazed joints. Filler metals on such as Ag-26.5Cu-3Ti and Ag-34.5Cu-1.5Ti were used to produce the joints. Three different brazing temperatures (850, 900 and 950 deg. C), keeping a constant holding time of 20 min, were tested. The objective was to understand the influence of the brazing temperature on the final microstructure and properties of the joints. The mechanical properties of the metal/ceramic (M/C) joints were assessed from bond strength tests carried out using a shear solicitation loading scheme. The fracture surfaces were studied both morphologically and structurally using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The degradation behaviour of the M/C joints was assessed by means of electrochemical techniques. It was found that using a Ag-26.5Cu-3Ti brazing alloy and a brazing temperature of 850 deg. C, produces the best results in terms of bond strength, 234 {+-} 18 MPa. The mechanical properties obtained could be explained on the basis of the different compounds identified on the fracture surfaces by XRD. On the other hand, the use of the Ag-34.5Cu-1.5Ti brazing alloy and a brazing temperature of 850 deg. C produces the best results in terms of corrosion rates (lower corrosion current density), 0.76 {+-} 0.21 {mu}A cm{sup -2}. Nevertheless, the joints produced at 850 deg. C using a Ag-26.5Cu-3Ti brazing alloy present the best compromise between mechanical properties and degradation behaviour, 234 {+-} 18 MPa and 1.26 {+-} 0.58 {mu}A cm{sup -2}, respectively. The role of Ti diffusion is fundamental in terms of the final value achieved for the M/C bond strength. On the contrary, the Ag and Cu distribution along the

  3. Carbon diffusion in friction welded joints of refractory metals in a liquid

    International Nuclear Information System (INIS)

    Research highlights: → The carbon from shielding liquid decomposition interacts with the metals being welded. This applies to the surface layers on the flash. → In vanadium-vanadium and vanadium-other metal joints a marked increase in microhardness in a narrow zone at the surface of the joint and carbide segregations in this zone on the vanadium side occur. → In titanium joints an increase in carbon content in the weld zone occurs. - Abstract: The effect of carbon on materials joined by friction welding in a liquid was studied. Titanium and tantalum specimens resistance-heated in a liquid and then specimens friction-welded in a liquid were tested. Same-metal (titanium, vanadium, tantalum) joints and dissimilar-metal joints were friction welded. The distribution of microhardness in the friction welded joints and their microstructure and linear concentration profiles were determined. The carbon from shielding liquid decomposition interacts with the metals being welded. This applies to the surface layers on the flash. In vanadium-vanadium and vanadium-other metal joints a marked increase in microhardness in a narrow zone at the surface of the joint and carbide segregations in this zone on the vanadium side occur. In titanium joints an increase in carbon content in the weld zone occurs.

  4. 金刚石/铜基钎料粉末注射成型工艺参数的优化%Optimization of Parameters in Diamonds/Copper Based Brazing Filler Metal Powders Injection Molding Process

    Institute of Scientific and Technical Information of China (English)

    伍俏平; 邓朝晖; 潘占; 张荣辉; 张正

    2012-01-01

    通过正交试验对金刚石/铜基钎料粉末小型薄壁件的注射成型工艺参数进行了优化。结果表明:当模具温度为40℃,注射压力为12MPa,注射温度为150℃,注射流量为20cm^3·S^-1,为最佳工艺参数组合,能获得表面光整、组织均匀的注射生坯;随着注射压力的增大,注射生坯密度增大;注射温度升高,生坯密度降低;注射流量增大,生坯密度先升后降。%Optimization of parameters in the injection molding process of diamonds/copper based brazing niter metal powders was investigated by orthogonal experiments. Results indicate that the optimized combination of parameters was given as following: the mould temperature was 40 ℃; injection pressure was 12 MPa; injection temperature was 150 ℃ and injection flow rate was 20 cm^3 . s 1. And a molded specimen with a smooth surface, uniform microstructure could be achieved under the optimized condition. The density of molded specimens increased with increase of injection pressure, but decreased with increase of injection temperature, and the density increased first and decreased afterwards when the iniection flow rate increased.

  5. Oxidation Protection of MgO-C Monolithic Refractories with Tar-Resin Binder and Metal Antioxidants

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The development of efficient bonding agents is one aspect of the advancement of refractories. Based on a newly developed binder system, a new generation of tar-resin bonded magnesia carbon products with high performance has been developed. Furthermore, the binder system characterized by high carbon yield after carbonization results in forming an extremely strong carbon bonding. It can improve refractories properties to get new product with more advantages than old refractories: more economic, lower cost and low toxicity. Tar-resin is not only used in shaped refractories, but also in more refractories types, such as monolithic refractories. Immersion experiments of MgO-C monolithic refractories samples in liquid steel at 1600℃ have been carried out for steel making industry.These experiments showed the formation of a dense and continuous MgO rich layer, on the interface between refractory and steel, and the possible formation of inclusions as large clusters protruding from the refractory surface. For the mechanical properties, the powder was heated up to 1400℃ in air to remove carbon, and was subsequently formed into brick shape. Standard ASTM was used to determine the MOR, porosity and density. It is found that antioxidantmaterials play an important role in improving the mechanical properties.

  6. Studies on the Refractories Used in Non—Ferrous Metals Smelting Furnace and Their Application in China

    Institute of Scientific and Technical Information of China (English)

    LIYong; MUSonglin; 等

    1998-01-01

    The paper describes the reaction between car-bon-containing refractories,magnesia-chrome re-fractories and matte,converter slag.The results show that carbon-containing refractories have good resistance to matte and converter slag in nitrogen at-mosphere,The practical results are unsuitable for converter,high performace magnesia chrome re-fractories are promising materials.Newly devel-oped high quality direct bonding magnesia chrome,rebonded co-clinker magnesia chrome,semi-rebonded magnesia chrome,fused cast magnesia chrome used in smelting furances are introduced briefly.

  7. Interfacial reaction product and mechanical properties of the electron beam brazed K465 Ni-based superalloy joints

    Institute of Scientific and Technical Information of China (English)

    Wang Gang; Zhang Binggang; He Jingshan; Feng Jicai; Wu Yingjie

    2008-01-01

    Ni-based superalloy K465 is brazed with BNi-2 filler metal by vacuum electron beam brazing (VEBB). In process of VEBB, effects of processing primary parameters on shear strength of joints are investigated. Microstructure of the brazed joint with BNi-2 filler metal is studied by means of scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The results show that the structure of brazed seam consists of a large amount of Ni-based γ solid solution, Ni3Al (γ′), Ni3B, WB, CrB, and a small quantity of WC, NbC. The maximum shear strength of the joint is 398 MPa when the beam current of welding is 2.6 mA, heating time is 480 s and focused current is 1 800 mA.

  8. Short-term stenting using fully covered self-expandable metal stents for treatment of refractory biliary leaks, postsphincterotomy bleeding, and perforations.

    OpenAIRE

    Canena, J; Liberato, M; Horta, D; Romão, C.; Coutinho, A

    2013-01-01

    BACKGROUND: Fully covered self-expandable metal stents (FCSEMS) have been used as a rescue therapy for several benign biliary tract conditions (BBC). Long-term stent placement commonly occurs, and prolonged FCSEMS placement is associated with the majority of the complications reported. This study evaluated the duration of stenting and the efficacy and safety of temporary FCSEMS placement for three BBCs: refractory biliary leaks, postsphincterotomy bleeding, and perforations. METHODS: ...

  9. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC–Co alloy

    International Nuclear Information System (INIS)

    Highlights: ► Ti was required in the filler metal for brazing graphite to WC–Co alloy. ► The shear strength of the joint increased with Ti content up to 1.7 mass%. ► Ti concentrated at the interface of graphite/filler metal. ► TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag–Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC–Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC–Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC–Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  10. The Integration of Vacuum Brazing into Heat Treatment - A Progressive Combined Process

    Institute of Scientific and Technical Information of China (English)

    Ingo Reinkensmeier; Henkjan Buursen

    2004-01-01

    The continuous constructive challenge to improve the functionality and efficiency of components always results in higher demands on production engineering, against the background of the generally increasing cost pressure. In many cases, you will just succeed in producing competitive and innovative products by combining and coupling of different procedures to an independent (hybrid) technology. The use of hybrid procedures for metal joining and heat treatment of metallic materials finds more and more industrial fields of application. Modern vacuum lines with integrated pressurized gas quenching are considered high-performance and flexible means of production for brazing and heat treatment tasks as well in the turbine industry as in the mould making and tool manufacturing industry. In doing so, the heat treatment is coupled with the brazing cycle in a combined process so that the brazing temperatures and soak times are adapted to the necessary temperatures and times for solution heat treatment and austeniting. This user-oriented article describes on the one hand examples of brazing of turbine components, but above all the practical experience from the plastics processing industry, where the requirement for a high-efficient cooling of injection moulding dies gains more and more importance.The combined procedure "Vacuum Brazing and Hardening" offers plenty of possibilities to produce mould inserts with an efficient tempering system in an economic way.

  11. Effect of Metallic Zn Powder on Oxidation Resistance of Al2O3-C Refractories

    Institute of Scientific and Technical Information of China (English)

    LI Youqi; KE Changming; LI Yousheng; LI Nan

    2006-01-01

    Al2O3-C specimens were prepared by using tabular corundum,flaky graphite,Al,Si,and Zn powder as starting materials and phenolic formaldehyde resin as binder.Keeping the mass ratios of tabular corundum,flaky graphite,Al and Si constant,different contents of ZN(0,0.5%,1%,2%and 3%)were added respectively.The specimens were heat treated at 120-220℃ for 24h,and then fired at 1400℃ .for 3h in air atmosphere. The mass change rate, thickness of decarburization layer, apparent porosity, bulk density and microstructure of the products were determined and observed by means of SEM and EDX.The results show that the specimen with 2% Zn was characterized by minimum in thickness of decarburization layer and in apparent porosity and maximum in bulk density. Consequently, the specimen with 2% metal Zn is supposed to perform the best oxidation resistance.

  12. Refractory vasculitis

    NARCIS (Netherlands)

    Rutgers, Bram; Kallenberg, Cees G. M.

    2011-01-01

    Refractory vasculitis occurs in 4-5% of patients with anti-neutrophil cytoplasmic antibody associated vasculitis (AAV). Differences between therapies used for refractory disease are mostly reflected in the percentages of complete and partial remissions, but also in the number of serious side effects

  13. 防锈铝板/镀锌钢板异种金属冷金属过渡熔钎焊接头的组织与抗拉强度%Microstructure and Tensile Strength of Rust-Proof Aluminum Plate and Zinc-Coated Steel Plates Braze-Weld Joint Prepared by Cold Metal Transfer

    Institute of Scientific and Technical Information of China (English)

    冯曰海; 王克鸿; 高飞; 杜刚

    2013-01-01

    The cold metal transfer (CMT) brazing-welding process was used to weld dissimilar metals of LF21 rust-proof aluminum plate and DD51D+Z zinc-coated steel plate,and the microstructure and tensile strength of the joint were studied.The results show that the compound layer of middle interface zone of the braze-weld joint was intermetallic compound FeAla with thickness of 4-6 μm.The average transverse tensile strength of the joint was up to 77 MPa and strength coefficient was 0.6.%采用冷金属过渡(CMT)熔钎焊接工艺,对LF21防锈铝板和DD51D+Z镀锌钢板进行了异种金属的连接,对接头的显微组织和抗拉强度进行了研究.结果表明:防锈铝板和镀锌钢板的熔钎焊接头的中间界面区化合物为4~6 μm厚的FeAl3金属间化合物,接头的平均横向抗拉强度为77MPa,接头的强度系数为0.6.

  14. Application of Induction Heating for Brazing Parts of Solar Collectors

    Directory of Open Access Journals (Sweden)

    Kristína Demianová

    2012-01-01

    Full Text Available This paper reports on the application of induction heating for brazing parts of solar collectors made of Al alloys. The tube-flange joint is a part of the collecting pipe of a solar collector. The main task was to design an induction coil for this type of joint, and to select the optimum brazing parameters. Brazing was performed with AlSi12 brazing alloy, and corrosive and non-corrosive flux types were also applied. The optimum brazing parameters were determined on the basis of testing the fabricated brazed joints by visual inspection, by leakage tests, and by macro- and micro-analysis of the joint boundary. The following conditions can be considered to be the best for brazing Al materials: power 2.69 kW,brazing time 24 s, flux BrazeTec F32/80.

  15. THERMAL FIELD MODELING IN THE MIG / MAG - CMT BRAZE-WELDING PROCESS OF GALVANIZED SHEETS

    Directory of Open Access Journals (Sweden)

    GHEORGHE SIMA

    2013-10-01

    Full Text Available This paper deals with some technical aspects of the optimization process braze-welding of galvanized steel sheet with a thickness of 0.7-1.5 mm. The braze-welding process is presented systemic, highlighting the input and output variables (of the zinc layer and intermetallic layer characteristics. It is presented the test for statistical analysis performed on a four-level factorial experiment aimed at studying the influence of the main simultaneously welding parameters of the welding technology CMT (Cold Metal Transfer: determining an optimal welding current IS, welding speed vS, boos current Ina and arc length correction factor l0.

  16. The effect of a homogenizing optic on residual stresses and shear strength of laser brazed ceramic/steel-joints

    Science.gov (United States)

    Südmeyer, I.; Rohde, M.; Besser, H.; Grein, M.; Liesching, B.; Schneider, J.

    2011-03-01

    Oxide and non oxide ceramics (Al2O3, SiC) were brazed to commercial steel with active filler alloys using a CO2-laser (l = 10.64 μm). Two different laser intensity profiles were used for heating up the compound: A laser output beam presenting a Gaussian profile and a homogenized, nearly top head profile were applied for joining the compounds in an Argon stream. The temperature distribution with and without the homogenizing optic was measured during the process and compared to the results of a finite element model simulating the brazing process with the different laser intensity profiles. Polished microsections were prepared for characterization of the different joints by scanning electron micrographs and EDXanalysis. In order to evaluate the effects of the different laser intensity profiles on the compound, the shear strengths of the braze-joints were determined. Additionally residual stresses which were caused by the gradient of thermal expansion between ceramic and metal were determined by finite element modeling. The microsections did not exhibit differences between the joints, which were brazed with different laser profiles. However the shear tests proved, that an explicit increase of compound strength up to 34 MPa of the ceramic/metal joints can be achieved with the top head profile, whereas the joints brazed with the Gaussian profile achieved only shear strength values of 24 MPa. Finally tribological pin-on-disc tests proved the capability of the laser brazed joints with regard to the application conditions.

  17. Brazing of Stainless Steels to Yttria Stabilized Zirconia (YSZ) for Solid Oxide Fuel Cells

    Science.gov (United States)

    Shpargel, Tarah P.; Needham, Robert J.; Singh, M.; Kung, Steven C.

    2005-01-01

    Recently, there has been a great deal of interest in research, development, and commercialization of solid oxide fuel cells. Joining and sealing are critical issues that will need to be addressed before SOFC's can truly perform as expected. Ceramics and metals can be difficult to join together, especially when the joint must withstand up to 900 C operating temperature of the SOFC's. The goal of the present study is to find the most suitable braze material for joining of yttria stabilized zirconia (YSZ) to stainless steels. A number of commercially available braze materials TiCuSil, TiCuNi, Copper-ABA, Gold-ABA, and Gold-ABA-V have been evaluated. The oxidation behavior of the braze materials and steel substrates in air was also examined through thermogravimetric analysis. The microstructure and composition of the brazed regions have been examined by optical and scanning electron microscopy and EDS analysis. Effect of braze composition and processing conditions on the interfacial microstructure and composition of the joint regions will be presented.

  18. Interfacial structure and joint strengthening in arc brazed galvanized steels with copper based filler

    Institute of Scientific and Technical Information of China (English)

    LI Rui-feng; YU Zhi-shui; QI Kai

    2006-01-01

    Galvanized steel sheets were joined by tungsten inert gas(TIG) and metal inert gas(MIG) brazing process using copper based filler. The results show that the joint zone hardness is higher than that of the base material or copper filler from the microhardness tests of TIG brazing specimens, and the fracture spot is at the base materials zone from the tensile tests of MIG brazing specimens. Examination using energy dispersive X-ray analysis reveals the presence of intermetallic compound Fe5Si3(Cu) in the joint. The dispersal of fine Fe5Si3(Cu) particles is the main strengthening factor for the joint. The Fe5Si3(Cu) particles are determined to arise from three sources, namely, spot micro-melt, whisker-like fragmentation and dissolve-separation actions.

  19. Aging Thermal Treatment in the Inconel 725 Brazed Incorporating Tungsten Nanoparticles

    Directory of Open Access Journals (Sweden)

    H. M. Hdz-García

    2016-01-01

    Full Text Available Fractures in blade sections of Inconel 725 were impregnated with tungsten nanoparticles and jointed by the brazing process. In order to evaluate their effect over the microstructure, aging thermal treatments at 750°C for 2, 6, 10, and 14 h were done. BNi-9 was selected as brazing filler metal and was characterized by scanning electron microscopy and X-ray fluorescence. Before brazing, the fractures were impregnated with a mixture of tungsten NPs in ethanol. Measurements of Vickers microhardness showed an increase in the melting zone of samples with aging thermal treatment for 14 h, which is attributed to the precipitation of the γ′ phase with a typical size of ca. 100 nm. Likewise, the tungsten NPs modified the size and morphology of Cr-Ni eutectics into finer and uniformly distributed microstructures.

  20. Effect of holding time on vacuum brazing for a stainless steel plate-fin structure

    International Nuclear Information System (INIS)

    This paper presents a vacuum brazing of 304 stainless steel plate-fin structures with nickel-based BNi-2 filler metal. The effect of brazing holding time on tensile strength and microstructure has been investigated, aiming to obtain the optimal brazing holding time. The microstructure in brazing joint consists of diffusion-affected zone (DAZ), interface reaction zone (IRZ), isothermally solidified zone (ISZ) and athermally solidified zone (ASZ). The structure in the fillet is composed of solid solution, nickel silicon, nickel boron compound and a mixture with nickel silicon and nickel boron. The tensile strength increases along with the increase of holding time, but decreases when the holding time is over 25 min. A maximum tensile strength of 65.1 MPa is obtained with 25 min holding time. Too short holding time will make boron diffuse insufficiently and generate a great deal of brittle boride components, and too long holding time will make the base metal dissolve into the filler metal excessively and creates more corrosion voids.

  1. Corrosion behavior of Al-Fe-sputtering-coated steel, high chromium steels, refractory metals and ceramics in high temperature Pb-Bi

    International Nuclear Information System (INIS)

    Corrosion tests of Al-Fe-coated steel, high chromium steels, refractory metals and ceramics were carried out in high temperature Pb-Bi at 700 C degrees. Oxygen concentrations in this experiment were 6.8*10-7 wt.% for Al-Fe-coated steels and 5*10-6 wt.% for high chromium steels, refractory metals and ceramics. All specimens were immersed in molten Pb-Bi in a corrosion test pot for 1.000 hours. Coating was done with using the unbalanced magnetron sputtering (UBMS) technique to protect the steel from corrosion. Sputtering targets were Al and SUS-304. Al-Fe alloy was coated on STBA26 samples. The Al-Fe alloy-coated layer could be a good protection layer on the surface of steel. The whole of the Al-Fe-coated layer still remained on the base surface of specimen. No penetration of Pb-Bi into this layer and the matrix of the specimen. For high chromium steels i.e. SUS430 and Recloy10, the oxide layer formed in the early time could not prevent the penetration of Pb-Bi into the base of the steels. Refractory metals of tungsten (W) and molybdenum (Mo) had high corrosion resistance with no penetration of Pb-Bi into their matrix. Penetration of Pb-Bi into the matrix of niobium (Nb) was observed. Ceramic materials were SiC and Ti3SiC2. The ceramic materials of SiC and Ti3SiC2 had high corrosion resistance with no penetration of Pb-Bi into their matrix. (authors)

  2. 超声时间和预留间隙对超声波辅助钎焊镁合金钎料填缝性能的影响%Influence of ultrasonic time and pre-clearance on gap-filling behavior of filler metal during ultrasonic-assisted brazing of magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    李红; 耿园月; 闫久春; 栗卓新

    2013-01-01

    In order to investigate the influence of ultrasonic on flow behavior of filler metal when the filler metal propagates on the solid/liquid surface in brazing process, the gap-filling behavior of the molten filler metal during ultrasonic-assisted brazing of magnesium alloy was in-situ observed by high-speed video camera. Besides, the gap-filling behavior in unparalleled gaps and brazed joint properties were investigated. When the filler metal fills the gap in the direction parallel to the ultrasonic energy propagation, the dynamic curve of filling-gap distance appears linear relation with the ultrasonic time. And it shows that at the same ultrasonic time, good pre-clearance results in low filling velocity. Along the filler flow direction, the thickness of brazed joint decreases gradually. The filling-gap distance decreases as ultrasonic time increases when filler metal is placed at large gap side. The compactness of the joint is general. The filling-gap distance increases firstly and then decreases with the ultrasonic time increasing when the filler metal is placed at small gap side. In this case, the defects appear in the whole joint. The analysis indicates that the flow behavior of filler metal in unparalleled clearance is influenced by the combined effect of ultrasonic induced gap-filling action and capillary action.%采用高速摄影对超声波辅助钎焊镁合金过程熔态钎料的填缝行为进行了实时观察,并研究了不等间隙中钎料的填缝行为及接头性能.结果表明,超声波在钎焊固/液界面传播对钎料填缝行为有显著的影响.钎料在平行于超声波能量传播方向上填缝,填缝长度和超声时间的动力学曲线呈直线型.超声时间相同时,预留间隙越大,钎料的填缝速度越低.在大间隙端加钎料,随超声时间增加,填缝长度减小,钎缝致密性较好;小间隙端加钎料,随超声时间增加,填缝长度先增大后减小,整个钎缝均存在缺陷.认为钎料在不等

  3. Al2O3/Al2O3 Joint Brazed with Al2O3-particulate-contained Composite Ag-Cu-Ti Filler Material

    Institute of Scientific and Technical Information of China (English)

    Jianguo YANG; Hongyuan FANG; Xin WAN

    2005-01-01

    Microstructure and interfacial reactions of Al2O3 joints brazed with Al2O3-particulate-contained composite Ag-Cu-Ti filler material were researched by scanning electron microscopy (SEM), electron probe microscopy analysis (EPMA),energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The interfacial reaction layer thickness of joints brazed with conventional active filler metal and active composite filler materials with different volume fraction of Al2O3 particulate was also studied. The experimental results indicated although there were Al2O3 particulates added into active filler metals, the time dependence of interfacial layer growth of joints brazed with active composite filler material is t1/2 as described by Fickian law as the joints brazed with conventional active filler metal.

  4. Presolar Refractory Metal Nuggets

    Science.gov (United States)

    Croat, T. K.; Berg, T.; Bernatowicz, T. J.; Jadhav, M.

    2012-03-01

    Presolar RMN microstructures show they are primary high T circumstellar condensates, which are then encapsulated in graphite at 1580-1815 K. Similarities between presolar RMNs and isolated RMNs suggest the latter are among the first primary solar system condensates.

  5. Effect of Processing Parameters on Thermal Cycling Behavior of Al2O3-Al2O3 Brazed Joints

    Science.gov (United States)

    Dandapat, Nandadulal; Ghosh, Sumana; Guha, Bichitra Kumar; Datta, Someswar; Balla, Vamsi Krishna

    2016-10-01

    In the present study, alumina ceramics were active metal brazed at different temperatures ranging from 1163 K to 1183 K (890 °C to 910 °C) using TICUSIL (68.8Ag-26.7Cu-4.5Ti in wt pct) foil as filler alloy of different thicknesses. The brazed joints were subjected to thermal cycling for 100 cycles between 323 K and 873 K (50 °C and 600 °C). The microstructural and elemental composition analysis of the brazed joints were performed by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) before and after thermal cycling. Helium (He) leak test and brazing strength measurement were also conducted after thermal cycling for 100 cycles. The joint could withstand up to 1 × 10-9 Torr pressure and brazing strength was higher than 20 MPa. The experimental results demonstrated that joints brazed at the higher temperature with thinner filler alloy produced strong Al2O3-Al2O3 joints.

  6. Effects of Al2O3 Particulates on the Thickness of Reaction Layer of Al2O3 Joints Brazed with Al2O3-Particulate-Contained Composite Filler Materials

    Institute of Scientific and Technical Information of China (English)

    Jianguo YANG; Jingwei WU; Hongyuan FANG

    2003-01-01

    In order to understand the rate-controlling process for the interfacial layer growth of brazing joints brazed with activecomposite filler materials, the thickness of brazing joints brazed with conventional active filler metal and activecomposite filler materials with different volume fraction of Al2O3 particulate was studied. The experimental resultsindicate although there are Al2O3 particulates added into active filler metals, the time dependence of interfacial layergrowth is t2 as described by Fickian law for the joints brazed with conventional active filler metal. It also shows thatthe key factor affecting the interfacial layer growth is the volume fraction of alumina in the composite filler materialcompared with the titanium weight fraction in the filler material.

  7. Influence of the brazing parameters on microstructure and mechanical properties of brazed joints of Hastelloy B2 nickel base alloy; Influencia de los parametros de soldeo fuerte en la microestructura y propiedades mecanicas de la union de la aleacion base niquel Hastelloy B2

    Energy Technology Data Exchange (ETDEWEB)

    Sotelo, J. C.; Gonzalez, M.; Porto, E.

    2014-07-01

    A study of the high vacuum brazing process of solid solution strengthened Hastelloy B2 nickel alloy has been done. A first stage of research has focused on the selection of the most appropriate brazing filler metal to the base material and vacuum furnace brazing process. The influence of welding parameters on joint microstructure constituents, relating the microstructure of the joint to its mechanical properties, has been evaluated. Two gaps of 50 and 200 micrometers, and two dwell times at brazing temperature of 10 and 90 minutes were studied. The braze joint mainly consists of the nickel rich matrix, nickel silicide and ternary compounds. Finally, the results of this study have shown the high bond strength for small gaps and increased dwell times of 90 minutes. (Author)

  8. Braze Development of Graphite Fiber for Use in Phase Change Material Heat Sinks

    Science.gov (United States)

    Quinn, Gregory; Beringer, Woody; Gleason, Brian; Stephan, Ryan

    2011-01-01

    Hamilton Sundstrand (HS), together with NASA Johnson Space Center, developed methods to metallurgically join graphite fiber to aluminum. The goal of the effort was to demonstrate improved thermal conductance, tensile strength and manufacturability compared to existing epoxy bonded techniques. These improvements have the potential to increase the performance and robustness of phase change material heat sinks that use graphite fibers as an interstitial material. Initial work focused on evaluating joining techniques from four suppliers, each consisting of a metallization step followed by brazing or soldering of one inch square blocks of Fibercore graphite fiber material to aluminum end sheets. Results matched the strength and thermal conductance of the epoxy bonded control samples, so two suppliers were down-selected for a second round of braze development. The second round of braze samples had up to a 300% increase in strength and up to a 132% increase in thermal conductance over the bonded samples. However, scalability and repeatability proved to be significant hurdles with the metallization approach. An alternative approach was pursued which used a nickel braze allow to prepare the carbon fibers for joining with aluminum. Initial results on sample blocks indicate that this approach should be repeatable and scalable with good strength and thermal conductance when compared with epoxy bonding.

  9. High temperature brazing of diamond tools

    Institute of Scientific and Technical Information of China (English)

    YAO Zheng-jun; SU Hong-hua; FU Yu-can; XU Hong-jun

    2005-01-01

    A new brazing technique of diamond was developed. Using this new technique optimum chemical and metallurgical bonding between the diamond grits and the carbon steel can be achieved without any thermal damages to diamond grits. The results of microanalysis and X-ray diffraction analysis reveal that a carbide layer exists between the diamond and the matrix, which consists of Cr3C2, Cr7C3 and Cr23C6. Performance tests show that the brazed diamond core-drill has excellent machining performance. In comparison with traditional electroplated diamond core-drill, the brazed diamond core-drill manufactured using the new developed technique has much higher machining efficiency and much longer operating life.

  10. Plasma etching of refractory metals (W, Mo, Ta) and silicon in SF6 and SF6-O2. An analysis of the reaction products

    International Nuclear Information System (INIS)

    The etching rates and reaction products of refractory metals (W, Mo, and Ta) and silicon have been studied in a SF6-O2 r.f. plasma at 0.2 torr. The relative concentrations of WF6 and WOF4 and the intensities of the WF+ /SUB n/ , (n = 3-5), WOF+ /SUB m/ (m = 1-3), MoF+ /SUB n/ , and MoF+ /SUB m/ ions have been measured by mass spectroscopy. An analysis of the neutral composition of the plasma during etching of these metals and a comparison with the results obtained for silicon show that at least two species are involved for W and Mo etching: fluorine and oxygen atoms. A reaction scheme is proposed

  11. Methods to Predict Stresses in Cutting Inserts Brazed Using Iron-Carbon Brazing Alloy

    Science.gov (United States)

    Konovodov, V. V.; Valentov, A. V.; Retuynskiy, O. Yu; Esekuev, Sh B.

    2016-04-01

    This work describes a method for predicting residual and operating stresses in a flat-form tool insert made of tungsten free carbides brazed using iron-carbon alloy. According to the studies’ results it is concluded that the recommendations relating to the limitation of a melting point of tool brazing alloys (950-1100°C according to different data) are connected with a negative impact on tools as a composite made of dissimilar materials rather than on hard alloys as a tool material. Due to the cooling process stresses inevitably occur in the brazed joint of dissimilar materials, and these stresses increase with the higher solidification temperature of the brazing alloy.

  12. Braze welding of cobalt with a silver–copper filler

    Directory of Open Access Journals (Sweden)

    Everett M. Criss

    2015-01-01

    Full Text Available A new method of joining cobalt by braze-welding it with a silver–copper filler was developed in order to better understand the residual stresses in beryllium–aluminum/silicon weldments which are problematic to investigate because of the high toxicity of Be. The base and filler metals of this new welding system were selected to replicate the physical properties, crystal structures, and chemical behavior of the Be–AlSi welds. Welding parameters of this surrogate Co–AgCu system were determined by experimentation combining 4-point bending tests and microscopy. Final welds are 5 pass manual TIG (tungsten inert gas, with He top gas and Ar back gas. Control of the welding process produces welds with full penetration melting of the cobalt base. Microscopy indicates that cracking is minimal, and not through thickness, whereas 4-point bending shows failure is not by base-filler delamination. These welds improve upon the original Be–AlSi welds, which do not possess full penetration, and have considerable porosity. We propose that utilization of our welding methods will increase the strength of the Be–AlSi weldments. The specialized welding techniques developed for this study may be applicable not only for the parent Be–AlSi welds, but to braze welds and welds utilizing brittle materials in general. This concept of surrogacy may prove useful in the study of many different types of exotic welds.

  13. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC-Co alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nagatsuka, Kimiaki, E-mail: nagatuka@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, Joining and Welding Research Institute, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Sechi, Yoshihisa, E-mail: sechi@kagoshima-it.go.jp [Kagoshima Prefectural Institute of Industrial Technology, 1445-1 Oda, Hayato-cho, Kirishima, Kagoshima 899-5105 (Japan); Miyamoto, Yoshinari, E-mail: y_miyamoto@toyotanso.co.jp [Toyo Tanso Co., Ltd., 5-7-12 Takeshima, Nishiyodgawa-ku, Osaka 555-0011 (Japan); Nakata, Kazuhiro, E-mail: nakata@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2012-04-25

    Highlights: Black-Right-Pointing-Pointer Ti was required in the filler metal for brazing graphite to WC-Co alloy. Black-Right-Pointing-Pointer The shear strength of the joint increased with Ti content up to 1.7 mass%. Black-Right-Pointing-Pointer Ti concentrated at the interface of graphite/filler metal. Black-Right-Pointing-Pointer TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag-Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC-Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC-Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC-Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  14. Brazing of photocathode RF gun structures in Hydrogen atmosphere: Process qualification, effect of brazing on RF properties and vacuum compatibility

    International Nuclear Information System (INIS)

    In this paper, we report on the development of a brazing process for an ultra-high vacuum (UHV) compatible photocathode RF gun structure developed at our Centre. The choice of brazing alloy and its form, brazing clearance between parts to be joined and the brazing cycle adopted have been qualified through metallographic examination of identical joints on an OFE copper prototype that was cut open after brazing. The quality of brazed joint not only affects the UHV compatibility of the gun, but also influences the RF parameters finally achieved. A 2-D electromagnetic code, SUPERFISH, was used to predict the variation in RF parameters before and after brazing considering actual brazing clearances provided between the parts to be joined. Results obtained from low power RF measurements on the brazed gun structure confirm the integrity of the brazed joints and show good agreement with those predicted by electromagnetic simulations. The brazed gun structure has been leak-tested and pumped down to a vacuum level limited by the vacuum compatibility of the flange-fittings employed in the setup.

  15. Bonding of Al2O3 ceramic and Nb using transient liquid phase brazing

    Institute of Scientific and Technical Information of China (English)

    于治水; 梁超; 李瑞峰; 吴铭方; 祁凯

    2004-01-01

    The brazing of Al2O3 to Nb was achieved by the method of transient liquid phase (TLP) bonding. Ti foil and Ni-5V alloy foil were used as interlayers for the bonding. The base materials were brazed at 1 423 - 1 573 K for 1-120 min. The results show that the shear strength of the joint first increases and then decreases with increasing holding time and brazing temperature. The joint interface microstructure and elements distribution were investigated. It can be concluded that a composite structure, in which the base metals are solid solution Nb(V) and Nb(Ti)reinforced by Ni2Ti, is formed when the brazing temperature is 1 473 K and holding time 15 min, and a satisfactory joint strength can be achieved. The interaction of Ti foil and Ni-5V foil leads to the formation of liquid eutectic phase with low melting point, at the same time the combination of Ti come from the interlayer with O atoms from Al2O3 results in the bonding of Al2 O3 and Nb.

  16. Electroless copper on refractory and noble metal substrates with an ultra-thin plasma-assisted atomic layer deposited palladium layer

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young-Soon [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Kim, Hyung-Il [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Cho, Joong-Hee [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Seo, Hyung-Kee [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Dar, M.A. [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Shin, Hyung-Shik [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Ten Eyck, Gregory A. [Department of Physics, Rensselaer Polytechnic Institute, Troy, NY 12180 (United States); Lu, Toh-Ming [Department of Physics, Rensselaer Polytechnic Institute, Troy, NY 12180 (United States); Senkevich, Jay J. [Brewer Science Inc., Rolla, MO 65401 (United States)]. E-mail: jsenkevich@brewerscience.com

    2006-02-25

    Electroless Cu was investigated on refractory metal, W and TaN {sub X}, and Ir noble metal substrates with a plasma-assisted atomic layer deposited palladium layer for the potential back-end-of-the-line (BEOL) metallization of advanced integrated devices. The sodium and potassium-free Cu electroless bath consisted of: ethylenediamine tetraacetic acid (EDTA) as a chelating agent, glyoxylic acid as a reducing agent, and additional chemicals such as polyethylene glycol, 2,2'-dipyridine and RE-610 as surfactant, stabilizer and wetting agent respectively. The growth and chemical characterization of the Cu films was carried out with a field emission scanning electron microscope (FE-SEM), X-ray photoelectron spectroscopy (XPS), and Rutherford backscattering spectrometry (RBS). Group VIII metals such as Pt, Pd, etc., are stable in the electroless bath and catalytic towards the oxidation of glyoxylic acid and therefore work well for the electroless deposition of Cu. From RBS analysis, the amount of carbon and oxygen in Cu films were less than 1-3%. The Cu films were electroless deposited at 45-50 deg. C on patterned tantalum nitride with plasma-assisted atomic layer deposited (PA-ALD) Pd as a catalytic layer. Electroless Cu trench fill was successful with ultrasonic vibration, RE-610, and lowering the temperature to 45-50 deg. C on TaN {sub X} with the PA-ALD Pd catalytic layer.

  17. Brazing of zirconia to titanium using Ag-Cu and Au-Ni filler alloys

    Directory of Open Access Journals (Sweden)

    Jean S. Pimenta

    2013-12-01

    Full Text Available Advanced ceramic is usually joined to metal by the well-known direct brazing process, where costly active filler alloys can be considered a limitation. Brazing using active-metal-free filler alloy as insert between the joint components is an attempt to overcome it. The active metal diffusion from the titanium member through the bulk of molten filler to the ceramic was responsible to produce an active filler alloy in loco and promote reduction of the zirconium oxide to improve wetting on the ceramic surface. Unalloyed titanium was joined in a high-vacuum furnace (<3x10-5 mbar to yttria-tetragonal zirconia polycristals (Y-TZP and zirconia partially stabilized with magnesia (Mg-PSZ, where commercial fillers Ag-28Cu and Au-18Ni with respective thermal cycles were evaluated. Helium gas leak detection test was performed at the ceramic/metal interface at room temperature; samples from reliable vacuum tight joints were examined by microstructural analysis techniques and energy dispersive X-ray analysis at the joint cross-section. Tight joints were produced with eutectic Ag-Cu filler, revealing an intermetallic layer and a dark reaction layer near the ceramic surface; titanium diffusion was efficient for superficial chemical interactions between individual components. Brazing joints were also tested using three-point flexure testing.

  18. Refractory metallic material resistant against corrosion in air and against hot corrosion up to temperatures of 10000C to 16000C

    International Nuclear Information System (INIS)

    The report summarizes results on development and applicability of a refractory metallic material which is resistant against oxidation in air and against hot corrosion in burnergas with additions of NaCl, V2O5 and H2S up to temperatures between 10000C and 15000C. This material consists of niobium, tantalum or their alloys, coated with a sintered 200-300 μ protective layer of MoSi2. It is also shown by test results that this material can be considered for application as turbine blade. In preliminary tests with centrifugal acceleration of 100 000 g at 12000C no measurable damage of this material has been observed. (orig.)

  19. Development of brazing technique for a 1.6 cell BNL/SLAC/UCLA type photocathode guns by hydrogen brazing

    International Nuclear Information System (INIS)

    Two prototypes of a 1.6 cell BNL/SLAC/UCLA type RF photocathode gun, a precision machined RF structure capable of supporting gradients in excess of 80 MV/m, have been successfully brazed and leak rates of 10-10 mbar l/s have been achieved. Brazing, is carried out in two steps in a hydrogen furnace, it involves joining of two RF cavities, 6 cylindrical ports, one rectangular waveguide and one seal plate. The cavities and waveguide are made of copper and the ports and seal plate are of stainless steel. Fixtures were designed and fabricated indigenously to maintain the required assembly tolerances during brazing. This was important for brazing of ports, two of which are brazed to one cavity at an angle of 22.50 at diametrically opposite locations, and the remaining four are brazed to the other cavity in mutually perpendicular orientations. All joints were brazed using copper-silver eutectic (72-28) alloy in foil and wire forms. This paper discusses the brazing requirement, design of fixtures, and the procedure adopted for brazing of the photocathode gun. The paper also discusses results of the tests carried out to qualify the brazed joints. (author)

  20. The story of laser brazing technology

    Science.gov (United States)

    Hoffmann, Peter; Dierken, Roland

    2012-03-01

    This article gives an overview on the development of laser brazing technology as a new joining technique for car body production. The story starts with fundamental research work at German institutes in 1993, continues with the first implementations in automobile production in 1998, gives examples of applications since then and ends with an outlook. Laser brazing adapted design of joints and boundary conditions for a safe processing are discussed. Besides a better understanding for the sensitivity of the process against joint irregularities and misalignment, the key to successful launch was an advanced system technology. Different working heads equipped with wire feeding device, seam tracking system or tactile sensors for an automated teaching are presented in this paper. Novel laser heads providing a two beam technology will allow improved penetration depth of the filler wire and a more ecological processing by means of energy consumption.

  1. Microstructural Development and Mechanical Properties for Reactive Air Brazing of ZTA to Ni Alloys using Ag-CuO Braze Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prevost, Erica; DeMarco, A.Joseph; MacMichael, Beth; Joshi, Vineet V.; Meier, Alan; Hoffman, John W.; Walker, William J.

    2014-12-01

    Reactive air brazing (RAB) is a potential joining technique to join metal alloys to ceramics for a variety of applications. In the current study, nickel (Ni) alloys were heat treated to form an oxide layer prior to RAB joining to zirconia toughened alumina (ZTA). The Ni alloys evaluated were Nicrofer 6025 HT, Inconel 600, Inconel 693, Haynes 214 and Inconel 601. The ZTA studied had compositions of 0 to 15 wt% zirconia and 0 to 14 wt% glass. Four point-bend tests were performed to evaluate the joint strength of ZTA/ZTA and ZTA/nickel alloys brazed with Ag-2wt% CuO braze alloys. It was determined that the joint strength is not a function of the ZTA composition, but that the strength is a strong function of the chemistry and microstructure of the oxide layer formed on the nickel alloy. It was determined that an increase in the aluminum content of the Ni alloy resulted in an increase of the thickness of alumina in the oxide layer and was directly proportional to the bond strength with the exception of Inconel 601 which exhibited relatively high joint strengths even though it had a relatively low aluminum content.

  2. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  3. HIGHLY REFRACTORY CRUCIBLES OF STABILIZED ZIRCONIA FOR INDUCTION MELTING OF THE PLATINUM GROUP METALS, FABRICATED BY VIBROCASTING

    Directory of Open Access Journals (Sweden)

    V. V. Primachenko

    2012-01-01

    Full Text Available As the result of the studies at PJSC « UKRNIIO them. A.S.Berezhnogo» the technology and commercial production of crucibles from stabilized zirconia for the smelting of platinum group metals are develop

  4. Brazing of stainless steel; Stainless ko no rozuke

    Energy Technology Data Exchange (ETDEWEB)

    Matsu, T.

    1996-04-01

    This paper explains brazing of stainless steel as to its processing materials, brazing materials, brazing methods, and brazing works. When performing brazing at higher than 800{degree}C on a martensite-based stainless steel represented by the 13Cr steel, attention is required on cracking caused by quenching. When a ferrite-based stainless steel represented by the 18Cr steel is heated above 900{degree}C, crystalline particles grow coarser, causing their tenacity and corrosion resistance to decline. High-temperature long-time heating in brazing in a furnace demands cautions. Austenite-based stainless steel represented by the 18Cr-8Ni steel has the best brazing performance. However, since the steel has large thermal expansion coefficient and low thermal conductivity, attention is required on strain and deformation due to heating, and on localized overheating. Deposition hardened stainless steel made of the Cr-Ni alloy steel added with aluminum and titanium has poor wettability in a brazing work, hence pretreatment is required for the purpose of activation. 9 figs., 7 tabs.

  5. Corrosion Behavior of Aluminum-Steel Weld-Brazing Joint

    Science.gov (United States)

    Shi, Yu; Li, Jie; Zhang, Gang; Huang, Jiankang; Gu, Yufen

    2016-05-01

    Dissimilar metals of 1060 aluminum and galvanized steel were joined with a lap joint by pulsed double-electrode gas metal arc weld brazing with aluminum-magnesium and aluminum-silicon filler metals. The corrosion behavior of the weld joints was investigated with immersion corrosion and electrochemical corrosion tests, and the corrosion morphology of the joints was analyzed with scanning electron microscopy (SEM). Galvanic corrosion was found to occur when the samples were immersed in corrosive media, and the corrosion rate of joints was increased with increased heat input of the workpiece. Comparison of the corrosion properties of weld joints with different filler wires indicated that the corrosion rate of weld joints with aluminum-silicon filler wire was larger than that of weld joints with aluminum-magnesium filler wire. Results also showed that the zinc-rich zone of weld joints was prone to corrosion. The corrosion behavior of zinc-rich zone was analyzed with SEM equipped with an energy-dispersive x-ray spectroscopy analysis system based on the test results.

  6. Vacuum brazing of OFE Copper-316L stainless steel transition joints without electroplating stainless steel part for application in particle accelerators

    International Nuclear Information System (INIS)

    Brazed transition Joints between OFE copper and type 316L austenitic stainless steel (SS) find extensive applications in particle accelerators all over the world. In contrast to excellent wettability of OFE copper, austenitic SS is well known for its poor wettability for BVAg-8 (72Ag/28Cu; melting point: 1052 K) braze filler metal (BFM). High surface wettability is believed to be necessary to drag molten BFM into the capillary gap between mating metallic surfaces. Therefore, the widely accepted practice for vacuum brazing of such transition joints involves electroplating of SS parts with nickel or copper to enhance its wettability. A recently concluded in-house study, involving Nb to Ni-plated 316L SS brazing, has demonstrated that satisfactory ingress of BFM into a capillary joint between two dissimilar metals is possible if the poor wettability of one of the mating surfaces is compensated by good wettability of its counterpart. In the light of these observations, the present study was undertaken to explicitly evaluate the requirement of electroplating the SS part for establishment of sound OFE copper-316L SS brazed joints suitable for service in ultra-high vacuum (UHV) of particle accelerators

  7. A non-randomized study in consecutive patients with postcholecystectomy refractory biliary leaks who were managed endoscopically with the use of multiple plastic stents or fully covered self-expandable metal stents (with videos).

    OpenAIRE

    Canena, J; Liberato, M; Meireles, L.; Marques, I, e outros; Romão, C.; Coutinho, AP; Neves, BC; Veiga, PM

    2015-01-01

    BACKGROUND: Endoscopic management of postcholecystectomy biliary leaks is widely accepted as the treatment of choice. However, refractory biliary leaks after a combination of biliary sphincterotomy and the placement of a large-bore (10F) plastic stent can occur, and the optimal rescue endotherapy for this situation is unclear. OBJECTIVE: To compare the clinical effectiveness of the use of a fully covered self-expandable metal stent (FCSEMS) with the placement of multiple plastic ste...

  8. The study of micro-arc discharges during cathodic plasma electrolysis of refractory metals using the spectral line shape of Na I lines

    Science.gov (United States)

    Jovović, Jovica; Stojadinović, Stevan; Tadić, Nenad; Vasilić, Rastko; Šišović, Nikola M.

    2016-03-01

    The micro-arc discharges during cathodic plasma electrolysis of refractory metals (Zr, Ti, Ta) are studied by means of optical emission spectroscopy. The fitting procedure based on three mutually shifted profiles is developed to analyze the complex line shape of Na I 568.64 nm and 615.86 nm doublets. Each profile includes effects of instrumental, Doppler, Stark, van der Waals and resonance broadening. The results show the existence of three discharge zones with electron number density values Ne1=7× 1014 \\text{cm}-3 , Ne2=(0.5\\text{--}1)× 1016 \\text{cm}-3 and Ne3= (1.5\\text{--}2.8)× 1016 \\text{cm}-3 while those of sodium ground-state atoms are Ng1=1.4×1017 \\text{cm}-3 , Ng2=3.6×1017 \\text{cm}-3 and Ng3=(1.7\\text{--}3.7)×1018 \\text{cm}-3 .

  9. Environmental and energy gains from using molten magnesium–sodium–potassium chlorides for electro-metallisation of refractory metal oxides

    Directory of Open Access Journals (Sweden)

    Wei Li

    2015-12-01

    Full Text Available The molten eutectic mixture of magnesium, sodium and potassium chlorides (MgCl2–NaCl–KCl has inappreciable solubility for oxide ions, and can help disengage a carbon anode from the oxide ions generated at a metal oxide cathode, and effectively avoid carbon dioxide formation. This “disengaging strategy” was successfully demonstrated in electro-reduction of solid oxides of zirconium and tantalum. It has led to significantly higher current efficiency (93%, and lower energy consumption (1.4 kW h kg−1 in electrolysis of tantalum oxide to tantalum metal compared to the conventional electrolysis in molten calcium chloride (e.g. 78% and 2.4 kW h/kg-Ta.

  10. 航天航空用难熔金属材料的研究进展%Research Development of Refractory Metal Materials Used in the Field of Aerospace

    Institute of Scientific and Technical Information of China (English)

    郑欣; 白润; 王东辉; 蔡晓梅; 王峰; 夏明星; 喻吉良

    2011-01-01

    综述了航天航空用难熔金属钨、钼、钽、铌、铼和其合金及其涂层在高温结构研究方面的现状和应用情况,对航天用难熔金属合金的种类、力学性能、涂层的性能、制备方法作了介绍.难熔金属主要用于火箭发动机和航天器结构件,其中钨、钼及其合金单晶应用于空间动力系统.难熔金属及其合金的使用温度高低顺序与材料熔点的顺序相同.%The research states and applications of refractory metals tungsten, molybdenum, tantalum, niobium and rhenium and their alloys and coatings used in spaceflight industry, have been summarized. The kinds, mechanical properties and preparation technologies of the alloys and performances of their coatings have also been introduced. The refractory metals are mainly used as rocket engine and spacecraft structural parts. And the tungsten, molybdenum and their crystals are also used in space dynamical system. The order of the service temperature from high to low in refractory metals and their alloys is same as the melting point order of materials.

  11. Investigation on laser brazing AA6056 Al alloy to XC18 low-carbon steel

    Institute of Scientific and Technical Information of China (English)

    Jianjun Ding; Feiqun Li; Feng Qu; Patrice Peyre; Remy Fabbro

    2005-01-01

    @@ Based on the studies of influence of YAG laser heating conditions for Al alloy melt and steel on wettability,the mechanics of the laser overlap braze welding of 6056 Al and XC18 steel sheet has been investigated.Under the temperature range which is above the melting point of the Al alloy and below the melting point of the steel, two dissimilar metals can be joined by means of laser braze welding. There is no crack observed in the joining area, i.e. Al-Fe intermetallic phase (Fe3Al/FeAl/FeAl3/Fe2Al5) layer formed by solution and diffusion between liquid-solid interface. The temperature range can be defined as the process temperatures of laser braze welding of Al-Fe materials. Selecting a higher laser heating temperature can improve the wettability of Al melt to steel surface, but the intermetallic phase layer is also thicker. When the laser heating temperature is so high that the joining surface of steel is melted, there is a crack trend in the joining area.

  12. Novel Approach to Increase the Energy-related Process Efficiency and Performance of Laser Brazing

    Science.gov (United States)

    Mittelstädt, C.; Seefeld, T.; Radel, T.; Vollertsen, F.

    Although laser brazing is well established, the energy-related efficiency of this joining method is quite low. That is because of low absorptivity of solid-state laser radiation, especially when copper base braze metals are used. Conventionally the laser beam is set close to the vertical axis and the filler wire is delivered under a flat angle. Therefore, the most of the utilized laser power is reflected and thus left unexploited. To address this situation an alternative processing concept for laser brazing, where the laser beam is leading the filler wire, has been investigated intending to make use of reflected shares of the laser radiation. Process monitoring shows, that the reflection of the laser beam can be used purposefully to preheat the substrate which is supporting the wetting and furthermore increasing the efficiency of the process. Experiments address a standard application from the automotive industry joining zinc coated steels using CuSi3Mn1 filler wire. Feasibility of the alternative processing concept is demonstrated, showing that higher processing speeds can be attained, reducing the required energy per unit length while maintaining joint properties.

  13. Nickel-coated Steel Stud to Aluminum Alloy Joints Made by High Frequency Induction Brazing

    Institute of Scientific and Technical Information of China (English)

    GE Jiaqi; WANG Kehong; ZHANG Deku; WANG Jian

    2015-01-01

    Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 Al alloy foil asfi ller metal were joined by using high frequency induction brazing. The microstructure of Fe/Al brazed joint was studied by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive X-ray (EDX), and X-ray diffraction (XRD). Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-Al intermetallic compound which is brittle by blocking the contact between Al and Fe. Intermetallic compounds, i e,Al3Ni2, Al1.1Ni0.9 and Al0.3Fe3Si0.7 presented in Al side, FeNi and Fe-Al-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of Al side, where plenty of Al3Ni2 intermetallic compounds were distributed continuously.

  14. Production of robust contours with braze coatings for cylinder head gaskets; Erzeugung konturgenauer Auftragsschichten fuer Zylinderkopfdichtungen

    Energy Technology Data Exchange (ETDEWEB)

    Cierocki, K.; Heilig, M. [Goetze Payen GmbH, Herford (Germany); Koch, J.; Koschlig, M. [Degussa AG, Hanau (Germany)

    1998-12-01

    Multilayer gaskets made of steel for cylinder heads are state of the art at the automotive industry. To simplify the construction by replacing one layer a precise braze coating of the gasket contour was developed (BrazeSkin-Process). The used filler metal consists of a Ni-based filler suspension, which is applied by a serigraphy process. Within this work the development up to now and the potential in the near future are described. (orig.) [Deutsch] In der Automobilindustrie werden auf heutigem Stand der Technik Mehr-Lagen-Dichtungen (MLS) als Zylinderkopf-Dichtung eingesetzt. Hierbei kommen den einzelnen Lagen unterschiedliche Funktionen zu. Die Aufgaben einer Vereinfachung des Aufbaus durch Einsparung einer Lage wurde durch die Erzeugung einer konturgenauen Beschichtung auf einer der Zwischenlagen um die Zylinderbohrung herum geloest. Zur Erzeugung dieser Beschichtung wurde eine Lotsuspension entwickelt, die einer Produktgruppe mit dem Begriff BrazeSkin zugerechnet wird. Diese Lotsuspension besteht aus einem gefuellten Ni-Basis-Lot, das mittels Siebdruck aufgetragen wird. Im Durchlaufofen werden die aufgedruckten Flaechen unter Schutzgas geloetet. Aufgrund der Fuellung mit einem hochschmelzenden Zusatz entsteht im Loetprozess eine Legierung, die gleichermassen die Grundzuege eines Verbundwerkstoffes und eines Reaktionslotes beinhaltet. Hierdurch wird auch die Forderung nach einer mass- und konturgenauen Schichtdicke erfuellt. Der Grad der Serienreife fuer die erste Anwendung wurde jetzt erreicht. Eine Beschreibung der Entwicklung sowie zukuenftige Entwicklungsmoeglichkeiten werden aufgezeigt. (orig.)

  15. 46 CFR 56.75-5 - Filler metal.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Filler metal. 56.75-5 Section 56.75-5 Shipping COAST... Brazing § 56.75-5 Filler metal. (a) The filler metal used in brazing must be a nonferrous metal or alloy having a melting point above 1,000 °F. and below that of the metal being joined. The filler metal...

  16. A Study of Deposition Coatings Formed by Electroformed Metallic Materials

    OpenAIRE

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface ...

  17. 2011 China's Refractories Raw Materials Symposium Held in Zhengzhou

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    @@ On April 20-22,2011,China's Refractories Raw Materials Symposium,co-sponsored by Refractories Branch of The Chinese Society for Metals and China Henan Refractory Industry Association,was held successfully in Zhengzhou,Henan Province.Over 150 delegates from 100 refractory raw materials and products enterprises,testing equipment manufacturers,raw materials trade companies,institutes,universities,testing institutions,and industrial organizations attended the symposium.Wang Shouye,secretary-general of Refractories Branch of The Chinese Society for Metals and vice president of Sinosteel Luoyang Institute of Refractories Research Co.,Ltd.,made the address of welcome.Zhang Yazhong,vice chairman of Henan Committee of the Chinese People's Political Consultative Conference and honorary chairman of China Henan Refractory Industry Association,gave a speech.

  18. Grain size engineering of bcc refractory metals: Top-down and bottom-up-Application to tungsten

    International Nuclear Information System (INIS)

    We have used two general methodologies for the production of ultrafine grained (UFG) and nanocrystalline (NC) tungsten (W) metal samples: top-down and bottom-up. In the first, Equal channel angular extrusion (ECAE), coupled with warm rolling has been used to fabricate UFG W, and high pressure torsion (HPT) was used to fabricate NC W. We demonstrate an abrupt shift in the deformation mechanism, particularly under dynamic compressive loading, in UFG and NC W. This novel deformation mechanism, a dramatic transition from a uniform deformation mode to that of localized shearing, is shared by other UFG and NC body-centerd cubic (BCC) metals. We have also conducted a series of bottom-up experiments to consolidate powdered UFG W precursors into solid bodies. The bottom-up approach relies on rapid, high-temperature consolidation, specifically designed for UFG and NC W powders. The mechanical property results from the top-down UFG and NC W were used as minimum property benchmarks to guide and design the experimental protocols and parameters for use in the bottom-up procedures. Preliminary results, showing rapid grain growth during the consolidation cycle, did not achieve full density in the W samples. Further development of high-purity W nanopowders and appropriate grain-growth inhibitors (e.g., Zener pinning) will be required to successfully produce bulk-sized UFG and NC W samples

  19. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    Science.gov (United States)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  20. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    Science.gov (United States)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  1. COMPARATION BETWEEN NONDESTRUCTIVE TESTING METHODS FOR THE ALUMINIUM BRAZED PIECES

    Directory of Open Access Journals (Sweden)

    Dan NIŢOI

    2014-05-01

    Full Text Available Presented paper refers to different control methods used in aluminium brazed joining because of possible defects. Low joining complexity permits exact damages position in relation with materials geometry.

  2. Impairment induced by chronic occupational cadmium exposure during brazing process

    International Nuclear Information System (INIS)

    Cadmium (CD) is considered a metal of the 20th century to which all inhabitants of develop societies are exposed. Long-term occupational and environmental exposure to CD often results in renal dysfunction as the kidney is considered the critical target organ. The aim of this work was to evalutate both resporatory and renal manifestations induced by occupational exposure to CD compounds during brazing process, and suggesting a protocol for prevention and control for CD- induced health effects. This study was conducted on 20 males occupationally exposed workers. They are divided into two groups: Group-1 included (10) exposed smokers and group-2 included (10) exposed non-smokers. Results of both groups were compared with those of 10 healthy age and sex matched non-smokers. All subjects were subjected to detailed history taking and laboratory investigations including blood and urinary CD, liver profile (SGOT, SGPT and alkline phosphates), kindey function tests (blood urea, creatinine and urinary beta2- microglobulin). The level of Cd in the atmosphere of the work plase air was also assessed to detect the degree of exposure as it was about 6 times greater than thesave level (1 mu /m3).(1) This study demonstrated elevation levels of blood CD, urea, creatinine and urinary CD and beta2 -microglobulin for both exposed worker groups than the controls. In additions no appreciable were noted for liver function tests, although the levels fell within normal range

  3. Annular beam shaping system for advanced 3D laser brazing

    Science.gov (United States)

    Pütsch, Oliver; Stollenwerk, Jochen; Kogel-Hollacher, Markus; Traub, Martin

    2012-10-01

    As laser brazing benefits from advantages such as smooth joints and small heat-affected zones, it has become established as a joining technology that is widely used in the automotive industry. With the processing of complex-shaped geometries, recent developed brazing heads suffer, however, from the need for continuous reorientation of the optical system and/or limited accessibility due to lateral wire feeding. This motivates the development of a laser brazing head with coaxial wire feeding and enhanced functionality. An optical system is designed that allows to generate an annular intensity distribution in the working zone. The utilization of complex optical components avoids obscuration of the optical path by the wire feeding. The new design overcomes the disadvantages of the state-of-the-art brazing heads with lateral wire feeding and benefits from the independence of direction while processing complex geometries. To increase the robustness of the brazing process, the beam path also includes a seam tracking system, leading to a more challenging design of the whole optical train. This paper mainly discusses the concept and the optical design of the coaxial brazing head, and also presents the results obtained with a prototype and selected application results.

  4. Brazed aluminum, Plate-fin heat exchangers for OTEC

    Energy Technology Data Exchange (ETDEWEB)

    Foust, H.D.

    1980-12-01

    Brazed aluminum plate-fin heat exchangers have been available for special applications for over thirty years. The performance, compactness, versatility, and low cost of these heat exchangers has been unequaled by other heat exchanger configuration. The application of brazed aluminum has been highly limited because of necessary restrictions for clean non-corrosive atmospheres. Air and gas separation have provided ideal conditions for accepting brazed aluminum and in turn have benefited by the salient features of these plate-fin heat exchangers. In fact, brazed aluminum and cryogenic gas and air separation have become nearly synonymous. Brazed aluminum in its historic form could not be considered for a seawater atmosphere. However, technology presents a new look of significant importance to OTEC in terms of compactness and cost. The significant technological variation made was to include one-piece hollow extensions for the seawater passages. Crevice corrosion sites are thereby entirely eliminated and pitting corrosion attack will be controlled by an integral and sacrificial layer of a zinc-aluminum alloy. This paper on brazed aluminum plate-fin heat exchangers for OTEC will aquaint the reader with the state-of-art and variations suggested to qualify this form of aluminum for seawater use. In order to verify the desirable cost potential for OTEC, Trane teamed with Westinghouse to perform an OTEC system analysis with this heat exchanger. These results are very promising and reported in detail elsewhere.

  5. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    Science.gov (United States)

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  6. Some properties of low-vapor-pressure braze alloys for thermionic converters

    Science.gov (United States)

    Bair, V. L.

    1978-01-01

    Density, dc electrical resistivity, thermal conductivity, and linear thermal expansion are measured for arc-melted rod-shaped samples of binary eutectics of Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, and W selected as very-low-pressure braze fillers for thermionic converters. The first two properties are measured at 296 K for Zr-21.7 at% Ru, Zr-13 wt% W, Zr-19 wt% W, Zr-22.3 at% Nb, Nb-66.9 at% Ru, Hf-25.3 wt% Re, Zr-25.7 at% Ta, Hf-22.5 at% W, and Nb-35 wt% Mo. The last property is measured from 293 K to 2/3 melting point for specified alloys of different compositions. Resistivities of 0.000055 to 0.000181 ohm-cm are observed with the alloys having resistivities about ten times that of the less resistive constituent metal and about three times that of the more resistive constituent metal, except for Zr-19 wt% W and Nb-35 wt% Mo (greater resistivities). Thermal expansion coefficients vary from 0.000006 to 0.0000105/K. All brazes exhibit linear thermal expansion near that of their constituent metals.

  7. Development and Application of Refractory Materials for Molten Aluminum Applications

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James Gordon [ORNL; Headrick, William [University of Missouri, Rolla; Peters, Klaus-Markus [ORNL

    2008-01-01

    Two new refractory materials have been developed for use in molten aluminum contact applications which exhibit improved corrosion and wear resistance, along with improved thermal management through reduced heat losses. The development of these materials was based on understanding of the corrosion and wear mechanisms associated with currently used aluminum contact refractories through physical, chemical, and mechanical characterization and analysis performed by Oak Ridge National Laboratory (ORNL) and the University of Missouri, Rolla (UMR) along with their industrial partners, under the ITP Materials project "Multifunctional Metallic and Refractory Materials for Energy Efficient Handling of Molten Metals". Spent castable refractories obtained from a natural gas fired reverberatory aluminum alloy melting furnace were analyzed leading to identification of several refractory degradation mechanisms and strategies to produce improved materials. The newly developed materials have been validated through both R&D industrial trials and independent commercial trials by the refractory manufacturers.

  8. Characterisation of Ga-coated and Ga-brazed aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Ferchaud, E. [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France); Christien, F., E-mail: frederic.christien@univ-nantes.fr [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France); Barnier, V. [Ecole Nationale Superieure des Mines, MPI, CNRS UMR5146, Centre SMS, 158 Cours Fauriel, 42023 Saint Etienne (France); Paillard, P. [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France)

    2012-05-15

    This work is devoted to the brazing of aluminium using liquid gallium. Gallium was deposited on aluminium samples at {approx} 50 Degree-Sign C using a liquid gallium 'polishing' technique. Brazing was undertaken for 30 min at 500 Degree-Sign C in air. EDS (Energy Dispersive X-ray Spectroscopy) and AES (Auger Electron Spectroscopy) characterisation of Ga-coated samples has shown that the Ga surface layer thickness is of ten (or a few tens of) nanometres. Furthermore, aluminium oxide layer (Al{sub 2}O{sub 3}) was shown to be 'descaled' during Ga deposition, which ensures good conditions for further brazing. Cross-section examination of Ga-coated samples shows that liquid gallium penetrates into the aluminium grain boundaries during deposition. The thickness of the grain boundary gallium film was measured using an original EDS technique and is found to be of a few tens of nanometres. The depth of gallium grain boundary penetration is about 300 {mu}m at the deposition temperature. The fracture stress of the brazed joints was measured from tensile tests and was determined to be 33 MPa. Cross-section examination of brazed joints shows that gallium has fully dissolved into the bulk and that the joint is really autogenous. - Highlights: Black-Right-Pointing-Pointer Aluminium can be brazed using liquid gallium deposited by a 'polishing' technique. Black-Right-Pointing-Pointer The aluminium oxide layer is 'descaled' during liquid Ga 'polishing' deposition. Black-Right-Pointing-Pointer EDS can be used for determination of surface and grain boundary Ga film thickness. Black-Right-Pointing-Pointer The surface and grain boundary Ga film thickness is of a few tens of nm. Black-Right-Pointing-Pointer Surface and grain boundary gallium dissolves in the bulk during brazing.

  9. Online monitoring of the laser brazing of titanium overlap joints

    Science.gov (United States)

    Schmitt, R.; Vielhaber, K.; Donst, D.; Klocke, F.

    2007-06-01

    Image processing and thermography for its own are very versatile and established measurement techniques for many years. However, the combination of these two measurement technologies opens a new field of applications. The online monitoring of the laser-brazing of titanium overlap joints is such a new application. The laser brazing process for overlap joining of formed titanium sheets for the production of heat exchangers is presently being investigated at the Fraunhofer IPT. In comparison to conventional furnace brazing the laser brazing technology decreases substantially the heat impact and thus reduces the thermal material damage in the parts due to local selective heating in a laser beam focal spot. Even though the process is stable, errors in the brazing seam such as pores or unacceptable material oxidation can occur. To ensure a high quality an online process monitoring or even process control is necessary. But since the surface remains unchanged during this brazing process no geometrical inspection of the surface can be conducted. Therefore today's quality assurance performs x-ray or destructive testing. This paper demonstrates how the use of thermography in combination with image processing allows a machine integrated online monitoring of the laser brazing process. First the basic principals are presented which cover the fields of heat coupling, heat transmission and heat distribution as well as the temperature emission of light and the spectral properties of the laser beam shaping optic and so lead to the optical set-up. Then analysis algorithms are derived which characterize the process, detect process failures and make a seam tracking possible.

  10. Method of temperature rising velocity and threshold control of electron beam brazing

    Institute of Scientific and Technical Information of China (English)

    Xuedong Wang; Shun Yao

    2005-01-01

    In order to accommodate electron beam to the brazing of the joints with various curve shapes and the brazing of thermo sensitive materials, the method of electron beam scanning and brazing temperature control was developed, in which electron beam was controlled to scan according to predefined scanning track, and the actual temperature rising velocity of the brazed seam was limited in an allowed scope by detecting the brazed seam temperature, calculating the temperature rising velocity and adjusting the beam current during the brazing process; in addition, through the setting of the highest allowed temperature, the actual temperature of the brazed seam could be controlled not exceeding the threshold set value, and these two methods could be employed alone or jointly. It is shown that high precision temperature control in electron beam brazing could be realized and the productivity be increased by the proposed method.

  11. Phase constitution in the interfacial region of laser penetration brazed magnesium–steel joints

    International Nuclear Information System (INIS)

    The phase constitution in the interfacial region of laser penetration brazed magnesium–steel joints was investigated using electron microscopy. From the distribution of elements, the transition zone was mainly composed of elements Mg and Fe along with some Al and O. Furthermore, the transition layer consisted mainly of intermetallic compounds and metal oxides. The compounds were identified as Al-rich phases, such as Mg17Al12, Mg2Al3, FeAl and Fe4Al13. More noteworthy was that the thickness of the transition layer was determined by Fe–Al compounds. The presence of FeAl and Fe4Al13 was a result of the complex processes that were associated with the interfacial reaction of solid steel and liquid Mg–Al alloy. - Highlights: • A technology of laser penetration brazed Mg alloy and steel has been developed. • The interface of Mg/Fe dissimilar joints was investigated using electron microscopy. • The transition layer consisted of intermetallic compounds and metal oxides. • Moreover, the thickness of transition layer was determined by Fe/Al compounds. • The presence of FeAl and Fe4Al13 was associated with the interfacial reaction

  12. Microstructural Changes in Brazing Sheet due to Solid-Liquid Interaction

    NARCIS (Netherlands)

    Wittebrood, A.J.

    2009-01-01

    Aluminium brazing sheet is the material of choice to produce automotive heat exchangers. Although in Dutch the official translation of aluminium brazing sheet is “aluminium hardsoldeerplaat” the English name is used in the industry. Aluminium brazing sheet is basically a sandwich material and consis

  13. Potential and limitations of microanalysis SEM techniques to characterize borides in brazed Ni-based superalloys

    International Nuclear Information System (INIS)

    Brazed Ni-based superalloys containing complex phases of different Boron contents remain difficult to characterize at the micrometer scale. Indeed Boron is a light element difficult to measure precisely. The state-of-the-art microanalysis systems have been tested on a single crystal MC2 based metal brazed with BNi-2 alloy to identify boride precipitates. Effort has been made to evaluate the accuracy in Boron quantitation. Energy-dispersive and wavelength-dispersive X-ray spectroscopy attached to a Scanning Electron Microscope have first been used to determine the elemental composition of Boron-free phases, and then applied to various types of borides. Results have been compared to the ones obtained using a dedicated electron probe microanalysis, considered here as the reference technique. The most accurate method to quantify Boron using EDS is definitely by composition difference. A precision of 5 at.% could be achieved with optimized data acquisition and post-processing schemes. Attempts that aimed at directly quantifying Boron with various standards using EDS or coupled EDS/WDS gave less accurate results. Ultimately, Electron Backscatter Diffraction combined with localized EDS analysis has proved invaluable in conclusively identifying micrometer sized boride precipitates; thus further improving the characterization of brazed Ni-based superalloys. - Highlights: • We attempt to accurately identify Boron-rich phases in Ni-based superalloys. • EDS, WDS, EBSD systems are tested for accurate identification of these borides. • Results are compared with those obtained by electron probe microanalysis. • Boron was measured with EDS by composition difference with a precision of 5 at. %. • Additional EBSD in phase identification mode conclusively identifies the borides

  14. 铝-镀锌钢板异种金属Pulsed DE-MIG熔钎焊方法研究%Pulsed DE-MIG brazing-welding method of aluminum-galvanized steel dissimilar metals

    Institute of Scientific and Technical Information of China (English)

    顾玉芬; 邵玲; 石玗; 黄健康

    2014-01-01

    A new, high efficiency and low heat input method of Pulsed DE-MIG was put forward to control welding heat input precisely and growth of intermetallic compounds in interface of aluminum-steel. Pulsed DE-MIG process parameters were optimized by plate welding of aluminum alloy welding wire ER5356 welded on galvanized steel. The total current of welding wire remained constant, and Pulsed DE-MIG of aluminum-galvanized steel dissimilar metals was carried out at different Pulsed DE-MIG welding parameters. It indicated that the weld seam width decreased significantly but bead height increased obviously when bypass current increased gradually. OM, SEM and EDS were adopted to observe and characterize the interface microstructures of the joints. Two intermetallic compounds layers of Fe2 Al5 and FeAl3 formed along the interface. When the heat input of base metal was large, many FeAl3 precipicated, and when the heat input of base metal was decreased gradually, the amount of FeAl3 decreased until without FeAl3 .%为精确控制焊接热输入,从而控制铝钢异种金属界面区金属间化合物生长,提出一种新型高效低热输入的脉冲旁路耦合电弧MIG焊(Pulsed DE-MIG)方法,用ER5356铝合金焊丝在镀锌钢板上利用平板堆焊实验对工艺参数进行优化。在焊丝总电流保持不变,不同的Pulsed DE-MIG焊接参数下焊接,结果表明随着旁路电流的增大,焊缝宽度显著变小,且焊缝堆高明显变高。采用OM、SEM、EDS等测试手段观察和分析连接界面区的微观组织,发现在连接界面区形成Fe2 Al5、FeAl3金属间化合物层,且母材热输入大时,FeAl3析出得多,随着母材热输入的减小,FeAl3析出逐步减少直至FeAl3无析出。

  15. Plasma etching of refractory metals (W, Mo, Ta) and silicon in SF/sub 6/ and SF/sub 6/-O/sub 2/. An analysis of the reaction products

    Energy Technology Data Exchange (ETDEWEB)

    Picard, A.; Turban, G.

    1985-12-01

    The etching rates and reaction products of refractory metals (W, Mo, and Ta) and silicon have been studied in a SF/sub 6/-O/sub 2/ r.f. plasma at 0.2 torr. The relative concentrations of WF/sub 6/ and WOF/sub 4/ and the intensities of the WF/sup +/ /SUB n/ , (n = 3-5), WOF/sup +/ /SUB m/ (m = 1-3), MoF/sup +/ /SUB n/ , and MoF/sup +/ /SUB m/ ions have been measured by mass spectroscopy. An analysis of the neutral composition of the plasma during etching of these metals and a comparison with the results obtained for silicon show that at least two species are involved for W and Mo etching: fluorine and oxygen atoms. A reaction scheme is proposed.

  16. Investigation of Brazed Plate Heat Exchangers With Variable Chevron Angles

    Directory of Open Access Journals (Sweden)

    S. Muthuraman

    2013-08-01

    Full Text Available - Experiments to measure the condensation heat transfer coefficient and the pressure drop in brazed plate heat exchangers (BPHEs were performed with the refrigerants R410A and R22. Brazed plate heat exchangers with different chevron angles of 45°, 35°, and 20° were used. Varying the mass flux, the condensation temperature, and the vapor quality of the refrigerant, we measured the condensation heat transfer coefficient and the pressure drops. Both the heat transfer coefficient and the pressure drop increased proportionally with the mass flux and the vapor quality and inversely with the condensation temperature and the chevron angle.

  17. Developing Refractories for Exporting

    Institute of Scientific and Technical Information of China (English)

    PANShang-xin

    1996-01-01

    The total output of China refractory products and export volume of China refractory raw materials rank the first in the world,In future the task is to improve the quality of the products to enlarge the variety and to expand export.

  18. Silica Refractory Bricks

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan; Peng Xigao

    2011-01-01

    @@ 1.Scope This standard specifies the classification,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of silica refractory bricks.This standard is applicable to silica refractory bricks with single weight≤40 kg.

  19. Development of improved refractories

    Energy Technology Data Exchange (ETDEWEB)

    Wereszczak, A.A.; Ferber, M.K.; Liu, K.C. [Oak Ridge National Lab., TN (United States); Moore, R.E. [Univ. of Missouri, Rolla, MO (United States)

    1997-04-01

    The goal of the proposed project is to provide expertise and facilities for the high temperature mechanical properties characterization of refractory materials which are of interest to the US DOE`s Office of Industrial Technologies Advanced Industrial Materials Project. Initially the project would establish dedicated refractory testing facilities which would be capable of generating representative engineering creep and high temperature modulus of elasticity (MOE) data to a temperature of 3300{degrees}F (1815{degrees}C) in ambient air. The generated engineering creep and MOE data would serve R&D requirements of refractories-manufacturers and its glass-manufacturer end-users and designers. The relevance of this effort to the refractory and glass-making industries would be ensured by coordinating the research activities through a membership with Alfred University`s Center for Glass Research (CGR) Satellite Center at the University of Missouri-Rolla (UMR), an NSF Center. Valid engineering creep and high temperature MOE data currently do not exist for almost all commercial refractories. Refractory end-users such as glass-manufacturers require such data for efficient and economical design of their various glass-melting furnace superstructures (e.g., furnace crowns). Refractories in glass production furnaces may be subjected to extreme temperatures as high as 3200{degrees}F (1760{degrees}C). With the simultaneous imposition of mechanical and thermal stresses, creep deformation of the refractory material will assuredly occur as a consequence. Designers must ensure that the structural integrity is maintained, so these high temperature deformations must be considered for successful glass furnace superstructure design. These criteria can only be satisfied with the utilization of representative engineering creep and high temperature MOE data for the refractory materials that are chosen for the design of the refractory superstructures.

  20. Structural Design and Preliminary Evaluation of a Lightweight, Brazed, Air-Cooled Turbine Rotor Assembly

    Science.gov (United States)

    Meyer, Andre J., Jr.; Morgan, William C.

    1958-01-01

    A lightweight turbine rotor assembly was devised, and components were evaluated in a full-scale jet engine. Thin sheet-metal airfoils were brazed to radial fingers that were an integral part of a number of thin disks composing the turbine rotor. Passages were provided between the disks and in the blades for air cooling. The computed weight of the assembly was 50 percent less than that of a similar turbine of normal construction used in a conventional turbojet engine. Two configurations of sheet-metal test blades simulating the manner of attachment were fabricated and tested in a turbojet engine at rated speed and temperature. After 8-1/2 hours of operation pieces broke loose from the tip sections of the better blades. Severe cracking produced by vibration was determined as the cause of failure. Several methods of overcoming the vibration problem are suggested.

  1. 铝/钢异种金属激光填丝熔-钎焊连接工艺研究%Wire Feeding Laser Brazing and Fusion for Al-Fe Dissimilar Metal

    Institute of Scientific and Technical Information of China (English)

    张冬云; 高双欣; 高海芸; 赵建哲

    2011-01-01

    采用板条CO2激光器对铝-钢异种金属搭接接头进行激光填丝焊接试验研究.分析了不同热输入量对焊缝成形质量的影响以及不同热输入量对焊缝显微组织、焊缝物相及力学性能的影响.实验结果表明,与低能量密度参数下的焊接接头相比高能量密度参数下的焊缝内部组织将不再均匀,而是出现了条状或块状金属间化合物FeAl,铝-铁界面产生的金属间化合物厚度增加,钢板熔化区主要物相也由低能量密度时的FeAl和Al与α-Fe形成的固溶体转变为Fe3Al和Al与α-Fe形成的固溶体,从而降低了焊缝的力学性能.拉剪结果显示,高能量密度焊接参数下的焊缝抗拉(剪)强度仅为低能量密度下的72.9%.%Dissimilar metal joining of steel/aluminum alloy by slab CO2 laser beam welding with filling wire is investigated and the influence of different heat input on the weld formation quality is introduced. The influence of different heat input on microstructure, phase and mechanical properties of joints are analyzed. The experimental results show that microstructure in the joints with higher heat input parameters compared with lower heat input parameters is no longer homogenous, Fe-A1 intermetallic phase with the shape of strip and lump can be found in the joints, the thickness of the intermetallics layer increases in the interface of aluminum/steel joints, and the main phase in the melts of joints transforms from FeAl and solid solution of A1 in α-Fe to Fe3A1 and solid solution of Al in α-Fe. Mechanical properties deteriorate with the increase of the intermetallics layer. Tensile test shows that tensile (or shear) strength with high heat input parameters is 72.9 % of that with low heat input parameters.

  2. Microwave-assisted brazing of alumina ceramics for electron tube applications

    Indian Academy of Sciences (India)

    2016-04-01

    Alumina was joined with alumina using microwave-assisted and conventional brazing methods at 960$^{\\circ}$C for 15 min using TiCuSil (68.8Ag–26.7Cu–4.5Ti in wt.%) as the brazing alloy. The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of the microwave and conventionally brazed joints. The elemental compositions at the joint cross-section were determined by energy dispersive X-ray analysis. Vickers microhardness measurement indicated reliable joint performance for the microwave-assisted brazed joints during actual application in an electron tube. Brazing strength measurement and helium leak test provided the evidence forgood alumina-alumina joint formation.

  3. Proceedings of the Conference on Refractory Alloying Elements in Superalloys

    International Nuclear Information System (INIS)

    Some papers about the use of refractory metals in superalloys are presented. Mechanical properties, thermodynamics properties, use for nuclear fuels and corrosion resistance of those alloys are studied. (E.G.)

  4. Field installed brazed thermocouple feedthroughs for high vacuum experiments

    Science.gov (United States)

    Anderson, P. M.; Messick, C.

    1983-12-01

    In order to reduce the occurrence of vacuum leaks and to increase the availability of the DIII vacuum vessel for experimental operation, effort was applied to developing a vacuum-tight brazed feedthrough system for sheathed thermocouples, stainless steel sheathed conductor cables and tubes for cooling fluids. This brazed technique is a replacement for elastomer O ring sealed feedthroughs that have proven vulnerable to leaks caused by thermal cycling, etc. To date, about 200 feedthroughs were used. Up to 91 were grouped on a single conflat flange mounted in a bulkhead connector configuration which facilitates installation and removal. Investigation was required to select a suitable braze alloy, flux and installation procedure. Braze alloy selection was challenging since the alloy was required to have: (1) melting temperature in excess of the 250 C (482 F) bakeout temperature; (2) no high vapor pressure elements; (3) good wetting properties when used in air with acceptable flux; and (4) good wettability to 300 series stainless steel and Inconel.

  5. Enhanced corrosion protection by microstructural control of aluminium brazing sheet

    NARCIS (Netherlands)

    Norouzi Afshar, F.

    2013-01-01

    Aluminium brazing sheet is a sandwich material made out of two aluminium alloys (AA4xxx/AA3xxx) and is widely used in automotive heat exchangers. One of the main performance criteria for heat exchanger units is the lifetime of the product. The lifetime of the heat exchanger units is determined by th

  6. Joining of beryllium by braze welding technique: preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Banaim, P.; Abramov, E. [Ben-Gurion Univ. of the Negev, Beersheba (Israel); Zalkind, S.; Eden, S.

    1998-01-01

    Within the framework of some applications, there is a need to join beryllium parts to each other. Gas Tungsten Arc Braze Welds were made in beryllium using 0.3 mm commercially Aluminum (1100) shim preplaced at the joint. The welds exhibited a tendency to form microcracks in the Fusion Zone and Heat Affected Zone. All the microcracks were backfilled with Aluminum. (author)

  7. Experimental Research for Refractories Used in High-Turbulent-Mixer (HTM)-Reactor

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The high turbulent mixer (HTM) process is benefit for improving the quality of iron and steel, but the refractory of the reactor is easy to be eroded by slag and liquid metal at high temperature. Especially for the violent mixing in HTM, refractory can also be impacted by molten metal (iron or steel), so it is very important to study and find out new refractory to meet the demand of HTM. Suitable refractory not only can stand the eroding of slag and liquid metal, but also can reduce the loss of electromagnetic energy. According to the experimental results, the influence of different refractory on electromagnetic force is unconspicuous, the refractory with Al2O3-base is better than that with MgO-base for standing the erosion by slag and iron. Al2O3-base refractory is more suitable for HTM process.

  8. Evaluation of Laser Braze-welded Dissimilar Al-Cu Joints

    Science.gov (United States)

    Schmalen, Pascal; Plapper, Peter

    The thermal joining of Aluminum and Copper is a promising technology towards automotive battery manufacturing. The dissimilar metals Al-Cu are difficult to weld due to their different physicochemical characteristics and the formation of intermetallic compounds (IMC), which have reduced mechanical and electric properties. There is a critical thickness of the IMCs where the favored mechanical properties of the base material can be preserved. The laser braze welding principle uses a position and power oscillated laser-beam to reduce the energy input and the intermixture of both materials and therefore achieves minimized IMCs thickness. The evaluation of the weld seam is important to improve the joint performance and enhance the welding process. This paper is focused on the characterization and quantification of the IMCs. Mechanical, electrical and metallurgical methods are presented and performed on Al1050 and SF-Cu joints and precise weld criteria are developed.

  9. Interface characteristics and fracture behavior of brazed polycrystalline CBN grains using Cu-Sn-Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Wen-Feng, E-mail: dingwf2000@vip.163.com [College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Xu, Jiu-Hua; Chen, Zhen-Zhen; Miao, Qing; Yang, Chang-Yong [College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China)

    2013-01-01

    Polycrystalline CBN grains were brazed onto AISI 1045 steel matrix using Cu-Sn-Ti brazing alloy. Brazing temperature was 880 Degree-Sign C, 900 Degree-Sign C, 920 Degree-Sign C respectively, and the holding time was 8 min. Interface characteristics, elemental distribution and fracture behavior were analyzed in detail by means of scanning electron microscopy, energy dispersive spectroscopy and testing machine for grain compressive strength. The maximum value of the mean compressive strength of brazed PCBN grains reached 879.3 MPa when the brazing temperature was 900 Degree-Sign C. The resultants layer composed of TiN, TiB{sub 2}, TiB and TiAl{sub 3} was formed at grain/alloy interface. Elemental distribution showed that Ti mainly concentrated within the interface zone. The intercrystalline fracture along the CBN/CBN particle boundary was the main fracture modes of brazed polycrystalline CBN grains.

  10. Effect of Heat Treatment on High Temperature Stress Rupture Strength of Brazing Seam for Nickel-base Superalloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to enhance the high-temperature stress rupture strength of brazing seam by heat treatment, it was diffusion treated, then solution heat treated, and finally aging treated. The microstructure of brazing seam especially morphology of phase and boride was observed and the strength of brazing seam was measured in this process. The results show that heat treatment can enhance high-temperature stress rupture strength by improving the microstructure of brazing seam. The strength of brazing seam after solution heat treatment decreases in comparison with that only after diffusion treatment while aging treatment after solution heat treatment increases the strength of brazing seam.

  11. RHI Refractories Opens Dalian Plant

    Institute of Scientific and Technical Information of China (English)

    Stefan Pirker

    2004-01-01

    @@ End of November the opening ceremony of the RHI Refractories Dalian plant took place in the presence of 250 guests from China and Europe. RHI Refractories welcomed highly official guests from the Dalian City and the Dalian Development Area, the Supervisory Board of RHI, the company's biggest shareholder, the Board of Management, representatives of customers in China as well as Professors of China's refractory academic field. The ceremony' s highlight was the speech of Professor Zhong Xiangchong from Zhengzhou University, member of the China Academy of Science, who pointed out RHI Refractories' long and successful history of refractory innovations during the last decades and the future possibilities of collaboration with RHI Refractories.

  12. Refractory Materials for Flame Deflector Protection System Corrosion Control: Refractory Ceramics Literature Survey

    Science.gov (United States)

    Calle, Luz Marina; Hintze, Paul E.; Parlier, Christopher R.; Curran, Jerome P.; Kolody, Mark; Perusich, Stephen; Whitten, Mary C.; Trejo, David; Zidek, Jason; Sampson, Jeffrey W.; Coffman, Brekke E.

    2009-01-01

    Ceramics can be defmed as a material consisting of hard brittle properties produced from inorganic and nonmetallic minerals made by firing at high temperatures. These materials are compounds between metallic and nonmetallic elements and are either totally ionic, or predominately ionic but having some covalent character. This definition allows for a large range of materials, not all applicable to refractory applications. As this report is focused on potential ceramic materials for high temperature, aggressive exposure applications, the ceramics reviewed as part of this report will focus on refractory ceramics specifically designed and used for these applications. Ceramic materials consist of a wide variety of products. Callister (2000) 1 characterized ceramic materials into six classifications: glasses, clay products, refractories, cements, abrasives, and advanced ceramics. Figure 1 shows this classification system. This review will focus mainly on refractory ceramics and cements as in general, the other classifications are neither applicable nor economical for use in large structures such as the flame trench. Although much work has been done in advanced ceramics over the past decade or so, these materials are likely cost prohibitive and would have to be fabricated off-site, transported to the NASA facilities, and installed, which make these even less feasible. Although the authors reviewed the literature on advanced ceramic refractories 2 center dot 3 center dot 4 center dot 5 center dot 6 center dot 7 center dot 8 center dot 9 center dot 10 center dot 11 center dot 12 after the review it was concluded that these materials should not be ' the focus of this report. A review is in progress on materials and systems for prefabricated refractory ceramic panels, but this review is focusing more on typical refractory materials for prefabricated systems, which could make the system more economically feasible. Refractory ceramics are used for a wide variety of applications

  13. An unconventional set-up for fluxless brazing of aluminium

    CERN Document Server

    Loos, Robert

    1999-01-01

    In order to successfully braze aluminium alloy assemblies without the use of oxide-removing fluxes, an evironment with very low contaminant level is mandatory. This is mostly achieved by using a vacuum furnace. Brazing under inert gas of sufficient purity is also possible. The method reported upon here makes use of a stainless steel bag which can enter a traditional air furnace. The bag is evacuated, giving a well distributed mechanical pressure on the parts to join. The intrinsic handicap of poor vacuum is compensated by regular inert gas flushing, even at high temperatures. The set-up works rather well, and the idea is believed to yield a valuable strategic and economic option, for the realization of special equipment as well as for prototyping work. We intend to use the principle for the CMS Preshower cooling screens.

  14. Laser Brazing with Beam Scanning: Experimental and Simulative Analysis

    Science.gov (United States)

    Heitmanek, M.; Dobler, M.; Graudenz, M.; Perret, W.; Göbel, G.; Schmidt, M.; Beyer, E.

    Laser beam brazing with copper based filler wire is a widely established technology for joining zinc-coated steel plates in the body-shop. Successful applications are the divided tailgate or the zero-gap joint, which represents the joint between the side panel and the roof-top of the body-in-white. These joints are in direct view to the customer, and therefore have to fulfil highest optical quality requirements. For this reason a stable and efficient laser brazing process is essential. In this paper the current results on quality improvement due to one dimensional laser beam deflections in feed direction are presented. Additionally to the experimental results a transient three-dimensional simulation model for the laser beam brazing process is taken into account. With this model the influence of scanning parameters on filler wire temperature and melt pool characteristics is analyzed. The theoretical predictions are in good accordance with the experimental results. They show that the beam scanning approach is a very promising method to increase process stability and seam quality.

  15. High-Density Infrared Surface Treatments of Refractories

    Energy Technology Data Exchange (ETDEWEB)

    Tiegs, T.N.

    2005-03-31

    Refractory materials play a crucial role in all energy-intensive industries and are truly a crosscutting technology for the Industries of the Future (IOF). One of the major mechanisms for the degradation of refractories and a general decrease in their performance has been the penetration and corrosion by molten metals or glass. Methods and materials that would reduce the penetration, wetting, and corrosive chemistry would significantly improve refractory performance and also maintain the quality of the processed liquid, be it metal or glass. This report presents the results of an R&D project aimed at investigating the use of high-density infrared (HDI) heating to surface treat refractories to improve their performance. The project was a joint effort between Oak Ridge National Laboratory (ORNL) and the University of Missouri-Rolla (UMR). HDI is capable of heating the near-surface region of materials to very high temperatures where sintering, diffusion, and melting can occur. The intended benefits of HDI processing of refractories were to (1) reduce surface porosity (by essentially sealing the surface to prevent liquid penetration), (2) allow surface chemistry changes to be performed by bonding an adherent coating onto the underlying refractory (in order to inhibit wetting and/or improve corrosion resistance), and (3) produce noncontact refractories with high-emissivity surface coatings.

  16. Roasting of refractory gold and silver concentrate

    International Nuclear Information System (INIS)

    In processing of precious metal ores with high pyrite content, refractory concentrates are obtained, which are difficult to process. A refractory gold and silver concentrate was leached with sodium cyanide. Results show low extraction percentages, being 34 % of gold and 40 % of silver. A roasting method to oxidize the concentrate was used, making it more susceptible to cyanidation, hence a more efficient way to extract precious metals. The variables include roasting temperature and roasting and cyanidation time. In addition, the hot calcine was added to the leaching solution at room temperature to analyze the effect on particle size and recovery. The best results, although not entirely satisfactory (50 % of gold and 61 % of silver) were obtained by roasting the concentrate for 4 h at 600 degree centigrade, followed by cyanidation for 20 h. The lime consumption to raise the pH to about 11.3 was increased markedly to 25 kg/m3. (Author) 11 refs.

  17. Dynamic Testing of Gasifier Refractory

    Energy Technology Data Exchange (ETDEWEB)

    Michael D. Mann; Wayne S. Seames; Devdutt Shukla; Xi Hong; John P. Hurley

    2005-12-01

    The University of North Dakota (UND) Chemical Engineering Department in conjunction with the UND Energy & Environmental Research Center (EERC) have initiated a program to examine the combined chemical (reaction and phase change) and physical (erosion) effects experienced by refractory materials under slagging coal gasification conditions. The goal of this work is to devise a mechanism of refractory loss under these conditions. The controlled-atmospheric dynamic corrodent application furnace (CADCAF) was utilized to simulate refractory/slag interactions under dynamic conditions that more realistically simulate the environment in a slagging coal gasifier than any of the static tests used previously by refractory manufacturers and researchers. High-alumina and high-chromia refractory bricks were tested using slags obtained from two solid fuel gasifiers. Testing was performed at 1475 C in a reducing atmosphere (2% H{sub 2} in N{sub 2}) The CADCAF tests show that high-chrome refractories have greater corrosion resistance than high-aluminum refractories; coal slag readily diffuses into the refractory through its grain boundaries; the refractory grains are more stable than the matrix in the tests, and the grains are the first line of defense against corrosion; calcium and alkali in the slag are more corrosive than iron; and silicon and calcium penetrate the deepest into the refractory. The results obtained from this study are preliminary and should be combined with result from other research programs. In particular, the refractory corrosion results from this study should be compared with refractories removed from commercial gasifiers.

  18. Refractory Minerals in Henan Province

    Institute of Scientific and Technical Information of China (English)

    JIN Qinguo; LI Jing; LIU Jiehua; LIU Yanjun

    2004-01-01

    Henan province is very rich in refractory minerals of many varieties including silica, dolomite, graphite,pearlite, sepiolite, olivine, and sillimanite group minerals, besides the abundant reserves of fireclay and bauxite,which lay a good foundation for the development of the refractories industry of the province. The paper introduces the reserves, distribution and character of the refractory minerals in Henan province.

  19. Compatibility of refractory materials for nuclear reactor poison control systems

    Science.gov (United States)

    Sinclair, J. H.

    1974-01-01

    Metal-clad poison rods have been considered for the control system of an advanced space power reactor concept studied at the NASA Lewis Research Center. Such control rods may be required to operate at temperatures of about 140O C. Selected poison materials (including boron carbide and the diborides of zirconium, hafnium, and tantalum) were subjected to 1000-hour screening tests in contact with candidate refractory metal cladding materials (including tungsten and alloys of tantalum, niobium, and molybdenum) to assess the compatibility of these materials combinations at the temperatures of interest. Zirconium and hafnium diborides were compatible with refractory metals at 1400 C, but boron carbide and tantalum diboride reacted with the refractory metals at this temperature. Zirconium diboride also showed promise as a reaction barrier between boron carbide and tungsten.

  20. A study on brazing of Glidcop® to OFE Cu for application in Photon Absorbers of Indus-2

    International Nuclear Information System (INIS)

    The paper describes an experimental study aimed at standardizing brazing procedure for joining Glidcop to OFE Cu for its application in upgraded photon absorbers of 2.5 GeV synchrotron radiation source, Indus-2. Two different brazing routes, involving brazing with silver base (BVAg-8) and gold base (50Au/50Cu) alloys, were studied to join Glidcop to OFE Cu. Brazing with both alloys yielded helium leak tight and bakeable joints with acceptable shear strengths.

  1. Research on Treatment of Diamond Surface by Film Deposition and Induction Brazing%金刚石表面的膜层沉积处理及其感应钎焊的研究

    Institute of Scientific and Technical Information of China (English)

    马伯江; 蔡啸; 于庆先

    2012-01-01

    Diamond grits were deposited by hot filament chemical vapor deposition (HFCVD) and they were used to fabricate the brazed diamond tools by induction brazing. The gas ratio (H2/CH4) used was 100 : 1.5(standard cubic--centimetres per minute), the total gas pressure was maintained at about 2.0 kPa, and the substrate temperature was heated to 700℃ for 45 minutes during HFCVD. As a result, amorphous carbon film is deposited on the diamond surface. The diamond edges exposed out of the filler alloy keeps good sharpness after induction brazing of HFCVD deposited diamond. Chro- mium- carbides with uniform porosity and irregular shapes were formed on the diamond grits im mersed into the brazing filler alloy. The liquid brazing filler metal filled in porosity can enhance the bonding strength between the brazing filler metal and the diamond grits. The heavy--load grinding tests of the brazed diamond wheels fabricated by three kinds of diamond grits show that there is a low percentage of pullout from matrix and whole grain fracture for the deposited diamond grits brazed by induction heating.%将热丝化学气相沉积(HFCVD)处理的金刚石作为磨料感应钎焊制作金刚石工具。HFCVD处理试验中,混合气为H2和CH4(体积流量比为100∶1.5),炉内压力为2.0kPa,700℃下处理45min后,在金刚石表面沉积了一层非晶碳膜。感应钎焊HFCVD处理的金刚石显示,出露部分的金刚石棱边能保持良好的锋利性;浸没在钎料层下面的金刚石表面形成了有均匀孔隙且形状不规则的铬碳化合物,液态钎料充填这些化合物孔隙之间,能够增强钎料对金刚石的把持强度。3种金刚石磨料感应钎焊制作的金刚石磨盘的高效重负荷石材磨削试验显示,HFCVD处理的金刚石的整体破碎率和脱落率最低。

  2. Interfacial microstructure and performance of brazed diamond grits with Ni-Cr-P alloy

    International Nuclear Information System (INIS)

    The reaction mechanism of the interface among diamond, commercial Ni-Cr-P alloy and steel substrate has been studied by optical microscopy, scanning electron microscope, X-ray diffraction and Raman spectroscopy. The reaction layers formed among diamond, brazing alloy and steel substrate produced good wettability of diamond grits for achieving better quality tools. The reaction layer between diamond and brazing alloy comprised a reaction layer of brazing alloy and a reaction layer of diamond. Cr7C3 and Cr3C2 formed in the reaction layer of brazing alloy was the main reason for improving the bonding strength of Ni-Cr alloy to the diamond grits. A reaction layer of diamond may be a graphitization layer formed on the surface of diamond under high temperature brazing. The reaction layer of brazing alloy and steel substrate was the co-diffusion of Ni, Cr and Fe between the brazing alloy and the steel substrate. The life and sharpness of brazed diamond boring drill bits fabricated in this study were superior to the electroplated one in the market owing to its high protrusion and bonding strength.

  3. Critical Issues for Producing UHTC-Brazed Joints: Wetting and Reactivity

    Science.gov (United States)

    Passerone, A.; Muolo, M. L.; Valenza, F.

    2016-08-01

    A brief survey is presented of the most important interaction phenomena occurring at the solid-liquid interfaces in metal-ceramic systems at high temperatures, with special attention to the most recent developments concerning wetting and joining transition metals diborides. These phenomena are described and discussed from both the experimental and theoretical points of view in relation to joining ceramic and metal-ceramic systems by means of processes in the presence of a liquid phase (brazing, TLPB etc.). It is shown that wetting and the formation of interfacial dissolution regions are the results of the competition between different phenomena: dissolution of the ceramic in the liquid phase, reaction and formation of new phases at the solid-liquid interface, and drop spreading along the substrate surface. We emphasize the role of phase diagrams to support both the design of the experiments and the choice of active alloying elements, and to interpret the evolution of the system in relation to temperature and composition. In this respect, the sessile-drop technique has been shown to be helpful in assessing critical points of newly calculated phase diagrams. These studies are essential for the design of joining processes, for the creation of composite materials, and are of a particular relevance when applied to UHTC materials.

  4. Experimental study of W-Eurofer laser brazing for divertor application

    Energy Technology Data Exchange (ETDEWEB)

    Munez, C.J., E-mail: claudio.munez@urjc.es [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Garrido, M.A. [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Rams, J.; Urena, A. [Dept. de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain)

    2011-11-15

    Highlights: > Laser brazing system as a suitable technique to joint W and Eurofer alloys. > High residual stresses at the bonding were produced. > Laser brazing of powder metallurgy W alloys added porosity in the solidified pool. > The CSM methodology as a suitable technique to discriminate zones of welding joints. - Abstract: This work can be considered as a preliminary evaluation of the potential of laser brazing for joining tungsten based alloys to reduced activation ferritic-martensitic steels (Eurofer). Brazing of tungsten and EUROFER alloys using a 55Ni-45Ti alloy as a brazer and a high power diode laser (HPDL) as a power source has been investigated. The brazed joints showed solidified pools with good superficial aspect and a high degree of wettability with the both parent sheets, presumably because of the active effect of titanium. Metallurgical brazeability was investigated and nanoindentation measurements were done to evaluate local hardening and stiffness effects associated to dilution phenomena.

  5. "A High Speed Laser Profiling Device for Refractory Lininig Thickness Measurements In a Gasifier with Cross-Cut to the Metals, Forest Products, Chemical and Power Generation Industries"

    Energy Technology Data Exchange (ETDEWEB)

    Michel Bonin; Tom Harvill; Jared Hoog; Don Holve; Alan Alsing; Bob Clark; Steve Hrivnak

    2007-11-01

    Process Metrix began this project with the intent of modifying an existing ranging system and combining the same with a specially designed optical scanner to yield three dimensional range images that could be used to determine the refractory lining thickness in a gasifier. The goal was to make these measurements during short outages while the gasifier was at or near operating temperature. Our initial estimates of the photon counts needed for the modulation-based range finder were optimistic, and we were forced to undertake a redesign of the range finder portion of the project. This ultimately created significant and unanticipated time delays that were exacerbated when Acuity Technologies, the subcontractor responsible for delivering the redesigned range finder, failed to deliver electrical components capable of meeting the specific range error requirements needed for accurate lining thickness measurement. An extensive search for an alternate, off-the-shelf solution was unsuccessful, and Process Metrix was forced to undertake the electronics development internally without project funds. The positive outcome of this effort is a documented set of range finder electronics that have exceptional accuracy, simplicity, temperature stability and detection limit; in sum a package perfectly suited to the measurement requirements and within our control. It is unfortunate yet understandable, given the time delays involved in reaching this milestone, that the Department of Energy decided not to continue the project to completion. The integration of this electronics set into the optomechanical hardware also developed within the scope of the project remains as follow-on project that Process Metrix will finish within the calendar year 2008. Testing in the gasifier is, at this point, not certain pending the award of additional funding needed for field trials. Eastman, our industrial partner in this project, remains interested in evaluating a finished system, and working together we

  6. 40 CFR 433.10 - Applicability; description of the metal finishing point source category.

    Science.gov (United States)

    2010-07-01

    ..., Electrochemical Machining, Electron Beam Machining, Laser Beam Machining, Plasma Arc Machining, Ultrasonic... Deformation, Pressure Deformation, Shearing, Heat Treating, Thermal Cutting, Welding, Brazing, Soldering... apply and the following regulations shall apply: Nonferrous metal smelting and refining (40 CFR part...

  7. Refractory alloy component fabrication

    International Nuclear Information System (INIS)

    Purpose of this report is to describe joining procedures, primarily welding techniques, which were developed to construct reliable refractory alloy components and systems for advanced space power systems. Two systems, the Nb-1Zr Brayton Cycle Heat Receiver and the T-111 Alloy Potassium Boiler Development Program, are used to illustrate typical systems and components. Particular emphasis is given to specific problems which were eliminated during the development efforts. Finally, some thoughts on application of more recent joining technology are presented. 78 figures

  8. Monitoring of Refractory wall recession using radar technique

    Energy Technology Data Exchange (ETDEWEB)

    University of missouri

    2003-12-30

    Furnaces are the most crucial components in the glass and metallurgical industry. Like any other components in an industry, furnaces require periodic maintenance and repair. Today, furnaces are being operated at higher temperatures and for longer periods of time thus increasing the rate of wear and tear on the furnace refractory lining. As a result of the competitive market facing these industries, longer furnace lifetime with shorter maintenance downtime are increasingly required. Higher fuel consumption, low production and safety are issues that accompany delayed maintenance. Consequently, there is a need to know the state of a refractory wall to prevent premature or unnecessary maintenance shutdowns. For many years the observation skills of an experienced operator has been the primary source of evaluating the wear associated with a refractory wall. The rate of regression of a refractory lining depends on the type of the refractory lining, the materials Monitoring of Refractory Wall Recession Using Frequency-Modulated Continuous-Wave (FM-CW) Radar Techniques: A Proof-of-Concept Study, Final Report, Submitted to the Department of Energy (DOE), September 2003. being melted, seepage, mechanical stresses, and temperature. Moreover, the regression of a refractory lining is also not uniform throughout a furnace and it is more prominent at the metal line along the sidewalls as this region is exposed to hot gaseous byproducts and flowing molten material. Hence, more accurate measurement techniques are required to determine the local residual thickness of a refractory lining so as to utilize the refractory lining to the maximum extent possible. The use of isotope radiators, thermocouples and endoscopes has also been investigated for monitoring regression. These techniques are capable of providing scanned thermal images showing the profile of the refractory wall. However, these techniques can only provide relative profile information and cannot provide absolute thickness

  9. Fatigue properties of laser-brazed joints of Dual Phase and TRansformation Induced Plasticity steel with a copper-aluminium consumable

    International Nuclear Information System (INIS)

    High strength steels combine good formability with excellent mechanical properties and have developed continuously in recent years. Joining these materials is however increasingly difficult as fusion joining processes destroy the carefully constructed microstructure. To counteract this problem, joining processes which require less heat input have been investigated. Laser brazing is a relatively new technique and a potential candidate which has found application in the automotive industry. In this paper the fatigue lifetime properties of laser-brazed Dual Phase (DP600) and TRansformation Induced Plasticity (TRIP700) steel joints made with a copper-aluminium consumable are reported. Joints created with DP600 steel showed fracture through the steel due to a brass present in the stress concentration region at the edge of the reinforcement. TRIP700 steels show similar results if the applied maximum stress is in excess of 280 MPa. However, at maximum stresses of 230 MPa, failure occurred across the interface between the braze metal and the steel. A basic fatigue crack path model is presented for the two competing failure mechanisms.

  10. Plasma induced material defects and threshold values for thermal loads in high temperature resistant alloys and in refractory metals for first wall application in fusion reactors

    International Nuclear Information System (INIS)

    Materials for the application in the first wall of fusion reactors of the tokamak type are subjected to pulsed heat fluxes which range from some 0.5 MW m-2 to 10 MW m-2 during normal plasma operation, and which can exceed 1000 MW m-2 during total plasma disruptions. The structural defects and material fatigue caused by this types of plasma wall interaction are investigated and the results are plotted in threshold loading curves. Additionally, the results are, as far as possible, compared with quantitative, theoretical calculations. These procedures allow a semiquantitative evaluation of the applicability of the mentioned metals in the first wall of fusion reactors. (orig.)

  11. Nd:YAG Laser Melting-Brazing Welding Between 5052 Aluminum and Galvanized Steel%5052铝/镀锌钢Nd:YAG激光熔-钎焊

    Institute of Scientific and Technical Information of China (English)

    石岩; 邝玉林; 刘佳; 张宏

    2012-01-01

    利用Nd:YAG激光器实现了5052铝/镀锌钢异种金属板材之间的熔-钎焊连接,并对焊缝成形、接头性能及微观形貌做了分析.分析结果表明,合适的热输入能够有效实现5052铝/镀锌钢异种金属之间的熔-钎焊连接,焊接接头中铝合金母材发生熔化与镀锌钢形成钎焊连接,镀锌钢母材并未发生熔化;焊接接头的抗拉强度为128 N/mm;微观形貌分析表明,在焊缝钎接界面处生成了一层薄金属间化合物层,金属间化合物层的厚度为3~4 μm.%The melting-brazing connection of the dissimilar metal 5052 aluminum alloy/galvanized steel was achieved by using the Nd:YAG laser, and the weld formation, joint performance and microstructure of joint was analyzed. The analysis result indicates that, it can achieve successful melting-brazing connection of 5052 aluminum alloy/galvanized steel, the aluminum in the joint melted and formed a brazed joint with galvanized steel, the galvanized steel hadn't melt; tensile strength of welded joint can be high as 128 N/mm; the microstructure showed that, a thin intermetallic compound layer is generated on the welded brazing interface, its thickness is 3~4 μm.

  12. Interfacial metallurgy study of brazed joints between tungsten and fusion related materials for divertor design

    International Nuclear Information System (INIS)

    Highlights: • We created brazed joints between tungsten and EUROFER 97, Cu and SS316L with Au80Cu19Fe1 filler. • No elemental transitions were detected between the W and the AuCuFe filler in either direction. • Transition regions between filler to EUROFER97/316L showed similar elastic modulus and hardness to the filler. • Smooth elemental and mechanical properties transition were detected between the filler and Cu. - Abstract: In the developing DEMO divertor, the design of joints between tungsten to other fusion related materials is a significant challenge as a result of the dissimilar physical metallurgy of the materials to be joined. This paper focuses on the design and fabrication of dissimilar brazed joints between tungsten and fusion relevant materials such as EUROFER 97, oxygen-free high thermal conductivity (OFHC) Cu and SS316L using a gold based brazing foil. The main objectives are to develop acceptable brazing procedures for dissimilar joining of tungsten to other fusion compliant materials and to advance the metallurgical understanding within the interfacial region of the brazed joint. Four different butt-type brazed joints were created and characterised, each of which were joined with the aid of a thin brazing foil (Au80Cu19Fe1, in wt.%). Microstructural characterisation and elemental mapping in the transition region of the joint was undertaken and, thereafter, the results were analysed as was the interfacial diffusion characteristics of each material combination produced. Nano-indentation tests are performed at the joint regions and correlated with element composition information in order to understand the effects of diffused elements on mechanical properties. The experimental procedures of specimen fabrication and material characterisation methods are presented. The results of elemental transitions after brazing are reported. Elastic modulus and nano-hardness of each brazed joints are reported

  13. Refractories Utilizability for Slagging Gasifiers

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Slagging coal gasification process became a highlight of coal chemical industry in China during the last decade. Refractory lining's life of slagging gasifiers is one of the most critical factors for a cost -effective operation. The paper introduces current status of coal gasification in China, lining structure of slagging gasifiers and performance of refractory lining. It also summarizes the major factors impacting on refractory wear in slagging coal gasifiers in four Chinese chemical plants, based on ten years of industrial experience. The utilizability is discussed in terms of cost -effectiveness of high chromia refractories and possibility of the alternatives.

  14. Controlling phase formation during aluminium/steel Nd:YAG laser brazing

    Directory of Open Access Journals (Sweden)

    Rodriguez, L.

    2006-12-01

    Full Text Available The reduction of fuel consumption of internal combustion motors, imposed by the new anti-pollution and energy saving laws may be attained by reducing the weight of vehicles, introducing, for example, aluminium sections into the main steel car-body. Laser brazing is a process which can be used to perform such a junction. The main problem of welding this kind of materials combination with conventional processes is the potential formation of inter-metallic phases, which reduces the good performance of the joint. Laser brazing allows a very good control of the thermal development of the joint, with a limited precipitation of these brittle phases. This paper presents the results of a feasibility study made with ZnAl-30 as filler metal. The study shows that the type of configuration used for the assembly has a particular influence on the formation of brittle phases and consequently on the mechanical performance of the joint.

    La reducción en el consumo de combustibles fósiles y las emergentes leyes mundiales anti-contaminación, obligan a prever una reducción en el peso de los vehículos de transporte. Esta condición se puede cumplir por ejemplo, introduciendo componentes de Aluminio en el cuerpo de la carrocería principal de acero de los mencionados vehículos. El principal problema que se presenta al realizar este tipo de ensamblaje es la formación de fases íntermetálicas frágiles que pueden comprometer el buen desenvolvimiento de la unión. La soldadura con rayo láser permite un buen control de calor aportado y una formación muy limitada de este tipo de fases. Este trabajo presenta los resultados preliminares de los estudios realizados en uniones soldadas con ZnAl-30 como material de aportación. El estudio muestra que el tipo de configuración utilizada para realizar la soldadura tiene una influencia importante sobre la posibilidad de formación de estas fases ínter-metálicas.

  15. Finite element analysis on electron beam brazing temperature and stresses of stainless steel radiator

    Institute of Scientific and Technical Information of China (English)

    Chen Furong; Liu Jun; Xie Ruijun; Liu Fangjun; Hu Gang

    2006-01-01

    Based on thermal-elasto-plastic finite element theory, a two-dimensional finite element model for calculating electron beam brazing temperature and residual stress fields of stainless steel radiator are presented.The distributions of temperature and residual stress are studied.The results showed that temperature distribution on brazing surface is rather uniform, ranging from 1026 ℃ to 1090 ℃.The residual stresses are varied from initial compressive to tensile , and the variation of residual stress is very little in total zone of brazing surface.

  16. Vacuum Brazing of Beryllium Copper Components for the National Ignition Facility

    Energy Technology Data Exchange (ETDEWEB)

    Tyhurst, C.C.; Cunningham, M.A.

    2002-06-04

    A process for vacuum brazing beryllium copper anode assemblies was required for the Plasma Electrode Pockels Cell System, or PEPC, a component for the National Ignition Facility (NIF). Initial problems with the joint design and wettability of the beryllium copper drove some minor design changes. Brazing was facilitated by plating the joint surface of the beryllium copper rod with silver 0.0006 inch thick. Individual air sampling during processing and swipe tests of the furnace interior after brazing revealed no traceable levels of beryllium.

  17. Refractory chronic cluster headache

    DEFF Research Database (Denmark)

    Mitsikostas, Dimos D; Edvinsson, Lars; Jensen, Rigmor H;

    2014-01-01

    for clinical and research use. The preparation of the final consensus followed three stages. Internal between authors, a larger between all European Headache Federation members and finally an international one among all investigators that have published clinical studies on cluster headache the last five years......Chronic cluster headache (CCH) often resists to prophylactic pharmaceutical treatments resulting in patients' life damage. In this rare but pragmatic situation escalation to invasive management is needed but framing criteria are lacking. We aimed to reach a consensus for refractory CCH definition...

  18. Orind Refractories Limited

    Institute of Scientific and Technical Information of China (English)

    Mr R. Mishra; Group Manging Director

    2005-01-01

    @@ "Sight can be acquired, Vision cannot". Orind Refractories Limited (ORIND), China was formed with this rare vision. At a time when the world was testing the tepid waters of China; Mr. Ravin Jhunjhunwala, Chairman of ORIND and the management of ORIND India had looked over the Great Wall to begin a journey of success. Incorported on 18th August 1994 with an initial investment of USD 5 million, ORL caters to the ever-demanding needs of the steel industry and beyond. Incidentally ORIND was the first wholly owned India company to set up base in China. Pesently, ORIND China has a 616 strong work force including 23 expatriates.

  19. Development of Refractories for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    TIAN Shouxin; JIN Congjin; YAO Jinfu; LI Zeya

    2004-01-01

    The paper introduces refractories for continuous casting, especially, refractories for continuous casting for clean steel in baosteel. Developing direction of refractories for continuous casting has been pointed out to satisfy the new metallurgical operating practice.

  20. Ultrasonic testing technology development for pressure retaining Ti alloy-stainless steel dissimilar metal joint of SMART steam generator

    International Nuclear Information System (INIS)

    The steam generator for the Integral reactor SMART has module feed water (FW) pipe and module steam pipe which consist of Ti-alloy and STS321 called dissimilar metal joint. These brazed joints are classified as a class 1 boundary component being needed inservice inspection according to ASME Sec. XI. But inspecting the thread part of brazed joint is really difficult due to geometrical condition. For this reason, various NDT methods have been investigated. In this paper, the ultrasonic inspection was recommended to evaluate the integrity of brazed dissimilar metal joint, and representative UT results of specimens are presented

  1. Electron emission of alkaline and alkaline-earth vapors adsorbed on refractory metals; Emission electronique des metaux alcalins et alcalino-terreux adsorbes sur les metaux refractaires

    Energy Technology Data Exchange (ETDEWEB)

    Alleau, Th.; Desplat, J.L. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1969-07-01

    This work has been carried out as an aid to research on thermionic converter electrodes. The improvement of the converter efficiency makes it necessary to explain physically the adsorption process, and to determine theoretically its laws. The Gyftopoulos, Levine, Steiner's latest theory has been used to plot, by means of a computer, the 'S' shaped curves which bind the electron emission of adsorbed alkaline and alkaline-earth metals to their temperature and to the substrate temperature. 21 examples are presented, some of them being studied with crystallographic orientation. (authors) [French] Cette etude a ete realisee dans le cadre des recherches effectuees sur les electrodes des convertisseurs thermoioniques. L'explication physique des phenomenes d'adsorption et la connaissance theorique de leurs lois, est indispensable a l'amelioration du rendement des convertisseurs. Il a ete fait appel a la recente theorie de E.P. Gyftopoulos, J.D. Levine, D. Steiner pour tracer par ordinateur les courbes en 'S' qui lient l'emission electronique des metaux alcalins ou alcalino-terreux a leur temperature et a la temperature des metaux refractaires sur lesquels ils sont adsorbes. 21 cas sont etudies, dont certains en fonction de l'orientation cristalline. (auteurs)

  2. 优化了栅电极溅射工艺的难熔金属栅MOS电容的性能%Characteristics of Refractory Metal Gate MOS Capacitor with Improved Sputtering Process for Gate Electrode

    Institute of Scientific and Technical Information of China (English)

    李瑞钊; 徐秋霞

    2001-01-01

    论述了通过优化难熔金属栅电极的溅射工艺及采用适当的退火温度修复损伤来提高3nm栅氧W/TiN叠层栅MOS电容的性能.实验选取了合适的TiN厚度来减小应力,以较小的TiN溅射率避免溅射过程对栅介质的损伤,并采用了较高的N2/Ar比率在TiN溅射过程中进一步氮化了栅介质.实验得到了高质量的C-V曲线,并成功地把Nss(表面态密度)降低到了8×1010/cm2以下,达到了与多晶硅栅MOS电容相当的水平.%The technique to improve the performance of W/TiN stacked gate MOS capacitor with 3nm gate oxide is reported by optimizing the sputtering process of a refractory metal gate electrode and adopting a proper anneal temperature to eliminate the damages. Specific methods involved in the optimization of sputtering process include:selecting a proper TiN thickness to reduce stresses;using a smaller sputtering rate to suppress the damages to gate dielectric and adopting a higher N2/Ar ratio during the TiN sputtering process to further nitride the gate dielectric.With these measures,excellent C-V curves are obtained and surface state density (Nss) is successfully reduced to below 8 × 1010cm-2,which is comparable to the polysilicon gate MOS capacitor.

  3. Refractory chronic migraine

    DEFF Research Database (Denmark)

    Martelletti, Paolo; Katsarava, Zaza; Lampl, Christian;

    2014-01-01

    The debate on the clinical definition of refractory Chronic Migraine (rCM) is still far to be concluded. The importance to create a clinical framing of these rCM patients resides in the complete disability they show, in the high risk of serious adverse events from acute and preventative drugs and...... of these patients, the correct application of innovative therapeutic techniques and lastly aim to be acknowledged as clinical entity in the next definitive version of the International Classification of Headache Disorders 3 (ICHD-3 beta).......The debate on the clinical definition of refractory Chronic Migraine (rCM) is still far to be concluded. The importance to create a clinical framing of these rCM patients resides in the complete disability they show, in the high risk of serious adverse events from acute and preventative drugs...... and in the uncontrolled application of therapeutic techniques not yet validated.The European Headache Federation Expert Group on rCM presents hereby the updated definition criteria for this harmful subset of headache disorders. This attempt wants to be the first impulse towards the correct identification...

  4. Refractory Celiac Disease

    Directory of Open Access Journals (Sweden)

    K Khatami

    2014-04-01

    Full Text Available Refractory celiac disease (RCD is when malabsorption symptoms and villous atrophy persist despite strict adherence to a gluten free diet (GFD for more than 12 months and other causes of villous atrophy have been ruled out.  RCD is considered a rare disease and almost exclusively occurs in adults. Persistent diarrhea, abdominal pain, weight loss are the most common symptoms in RCD. Also, anemia, fatigue, malaise, thromboembolic events and coexisting autoimmune disorders are frequent. Diagnosis of RCD is based on other causes of unresponsiveness to the GFD, particularly collagenous sprue, ulcerative jejunitis, and enteropathy-associated T-cell lymphoma. Many disorders such as autoimmune enteropathy, tropical sprue, common variable immunodeficiency, and intolerance to non-gluten dietary proteins may have similar histological findings but not necessarily identical with CD and therefore should be excluded. Repeat intestinal biopsy may help to differentiate causes of non-responsive CD associated with ongoing villous atrophy (e.g., gluten contamination, small-bowel bacterial overgrowth, RCD. There are 2 subtypes of RCD according to absence (type I or presence (type II of an abnormal intraepithelial lymphocyte population. RCD type 1 usually becomes better with a combination of aggressive nutritional support, adherence to GFD, and pharmacologic therapies such as prednisone, budesonide and azathioprine. For RCD type 2, more aggressive therapeutic approach is needed since clinical response to therapies is less certain and may evolve into aggressive enteropathy associated T-cell lymphoma and the prognosis is poor.   Key words: Celiac Disease, Refractory.  

  5. IMPROVED CORROSION RESISTANCE OF ALUMINA REFRACTORIES

    Energy Technology Data Exchange (ETDEWEB)

    John P. Hurley; Patty L. Kleven

    2001-09-30

    The initial objective of this project was to do a literature search to define the problems of refractory selection in the metals and glass industries. The problems fall into three categories: Economic--What do the major problems cost the industries financially? Operational--How do the major problems affect production efficiency and impact the environment? and Scientific--What are the chemical and physical mechanisms that cause the problems to occur? This report presents a summary of these problems. It was used to determine the areas in which the EERC can provide the most assistance through bench-scale and laboratory testing. The final objective of this project was to design and build a bench-scale high-temperature controlled atmosphere dynamic corrosion application furnace (CADCAF). The furnace will be used to evaluate refractory test samples in the presence of flowing corrodents for extended periods, to temperatures of 1600 C under controlled atmospheres. Corrodents will include molten slag, steel, and glass. This test should prove useful for the glass and steel industries when faced with the decision of choosing the best refractory for flowing corrodent conditions.

  6. Development of Induction Brazing System for Sealing Instrumentation Feed through Part of Nuclear Fuel Test Rig

    International Nuclear Information System (INIS)

    To test the performance of nuclear fuels, coolant needs to be circulated through the test rig installed in the test loop. Because the pressure and temperature of the coolant is 15.5 MPa and 300 .deg. C respectively, coolant sealing is one of the most important processes in fabricating a nuclear fuel test rig. In particular, 15 instrumentation cables installed in a test rig pass through the pressure boundary, and brazing is generally applied as a sealing method. In this study, an induction brazing system has been developed using a high frequency induction heater including a vacuum chamber. For application in the nuclear field, BNi2 should be used as a paste, and optimal process variables for Ni brazing have been found by several case studies. The performance and soundness of the brazed components has been verified by a tensile test, cross section test, and sealing performance test

  7. An Investigation on Corrosion Behavior of a Multi-layer Modified Aluminum Brazing Sheet

    Directory of Open Access Journals (Sweden)

    Liu Wei

    2016-01-01

    Full Text Available The corrosion behavior of a multi-layer modified aluminum brazing sheet (AA4045/3003Mod./AA7072/AA4045 was investigated. The results shows that, the existence of BDP, which forms at the interface between clad and core layer during brazing, changes the corrosion form of the air side of the material from inter-granular corrosion to local exfoliation corrosion. The addition of anti-corrosion layer makes the corrosion form of the water side from inter-granular corrosion into uniform exfoliation corrosion. Compared to the normal triple-layer brazing sheet at the same thickness, the time to perforation of the modified four-layer brazing sheet is increased by more than 200%.

  8. Studies and research on the microstructure of brazed aluminum alloys in the repair process

    Science.gov (United States)

    Dimitescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    In aeronautical industry, in recent years, brazing joints got a growing spread. Therefore, it is necessary a detailed study on the microstructure of the assembly base and filler material brazed in conditions of reconditioning operation [1]. The methods of destructive examination are not associated with any particular type of test piece but lay down the general principles of the types of testing described. It is emphasized that a satisfactory examination method can only be developed and used after taking into account all the relevant factors regarding the equipment to be used and the characteristics of the test pieces being examined. [1, 2]. Brazing joints are most often systematically designed to be resistant to shearing, and the size of the joint influences the shear strength more than the tensile strength. Studies and researches on the microstructure may be necessary to determine the effects of brazing process or of any subsequent heat treatment on the characteristics of the joint.

  9. Simulation on Thermal Integrity of the Fin/Tube Brazed Joint of Heat Exchangers

    Institute of Scientific and Technical Information of China (English)

    Yiyu QIAN; Feng GAO; Fengjiang WANG; Hui ZHAO

    2003-01-01

    In the applications of heat exchangers, the fin efficiency of heat transfer is the key issue. Thermal distribution withinthe brazed joints in heat exchanger under loading conditions is investigated in this paper. Simulated results showedthat the therma

  10. Interface structure and mechanical property of aluminum cooler vacuum brazing joint

    Institute of Scientific and Technical Information of China (English)

    FENG Tao; LOU Song-nian; WU Lu-hai; LI Ya-jiang

    2006-01-01

    A kind of aluminum cooler was manufactured by means of vacuum brazing technique, and the cooler was examined by hydraulic pressure test. The result indicates that the test pressure of the cooler can reach 15 MPa. The fracture of the brazing joint belongs to the mixture type. There are secondary cracks, dimples, cleavage plane and grain-boundary features on the failure surface.The cracking process of aluminum cooler is as follows. The cracks are initiated on the interface, then expand under sub-critical state.When the stress on the remained zone reaches the maximum notch tensile strength of the brazing joint or the crack length reaches the critical value that the brazing joint fracture toughness property permits, the cooler will break sharply.

  11. Nano-Phase Powder Based Exothermic Braze Repair Technology For RCC Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — MRi is proposing, with its partner, Exotherm Corp (Camden, NJ) to demonstrate the feasibility of using exothermic brazing to join RCC (or C:SiC) composites to...

  12. Nano-Phase Powder Based Exothermic Braze Repair Technology For RCC Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Phase II project will advance innovative, cost effective and reliable nano-phase exothermic RCC joining processes (ExoBrazeTM) in order to be able to reinforce...

  13. Brazing techniques for side-coupled electron accelerator structures

    International Nuclear Information System (INIS)

    The collaboration between the Los Alamos National Laboratory and the National Bureau of Standards (NBS), started in 1979, has led to the development of an advanced c-w microtron accelerator design. The four 2380-MHz NBS accelerating structures, containing a total of 184 accelerating cavities, have been fabricated and delivered. New fabrication methods, coupled with refinements of hydrogen-furnace brazing techniques described in this paper, allow efficient production of side-coupled structures. Success with the NBS RTM led to Los Alamos efforts on similar 2450-MHz accelerators for the microtron accelerator operated by the Nuclear Physics Department of the University of Illinois. Two accelerators (each with 17 cavities) have been fabricated; in 1986, a 45-cavity accelerator is being fabricated by private industry with some assistance from Los Alamos. Further private industry experience and refinement of the described fabrication techniques may allow future accelerators of this type to be completely fabricated by private industry

  14. THERMAL FIELD MODELING IN THE MIG / MAG - CMT BRAZE-WELDING PROCESS OF GALVANIZED SHEETS

    OpenAIRE

    GHEORGHE SIMA; ELENA STELA MUNCUT

    2013-01-01

    This paper deals with some technical aspects of the optimization process braze-welding of galvanized steel sheet with a thickness of 0.7-1.5 mm. The braze-welding process is presented systemic, highlighting the input and output variables (of the zinc layer and intermetallic layer characteristics). It is presented the test for statistical analysis performed on a four-level factorial experiment aimed at studying the influence of the main simultaneously welding parameters of the welding technolo...

  15. Strength of vacuum brazed joints for repair; Haallfasthet hos reparationer utfoerda med vakuumloedning

    Energy Technology Data Exchange (ETDEWEB)

    Berglin, Leif [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-04-01

    Strength data are missing for braze joints. Repaired components cannot fully make use of the strength of the braze, and lifetime will be underestimated. The goal of the project was to generate material data to be able to prolong the lifetime of the components. Two different material combinations were tested, 12% Chromium steel brazed with BNi-2, and a nickel base alloy, IN792 brazed with BNi-5. Tensile testing at room temperature and elevated temperature was performed in the project. Target group is purchasers and suppliers of repaired components. A tensile test specimen with butt joint was developed in the project. The used test specimen worked well for the 12% Chromium steel. The results from testing show that proof stress and tensile strength are strongly depending on the joint gap, particularly at room temperature. High strength, close to base material strength, was achieved with joint gaps smaller than 50{mu}m. For wider joint gaps, strength was lower. Strength was approximately 25% of base material strength for joint gaps over 100{mu}m. The results can be explained by changes in microstructure. Joint gaps wider than 50{mu}m showed evidence of two-phase structure. At 500 deg C, the results also showed a connection between joint gap, microstructure and strength. The generated strength data can be used for calculations of lifetime for repaired components. Two different process errors were discovered in the manufacturing process of the brazed IN792 test specimens. The generated material data are therefor erroneous. The reason for this was two manufacturing errors. The tack welding was done with too high heat input. The surfaces of the joint gap became oxidised and the oxide hindered wetting of the braze. The second reason was that the brazing was done without the prescribed hold time at maximum temperature. The melting of the braze was therefor not completed when cooling started. As a result, the strength of the IN792 specimens was low at both temperatures.

  16. Behavior of Brazed W/Cu Mockup Under High Heat Flux Loads

    Science.gov (United States)

    Chen, Lei; Lian, Youyun; Liu, Xiang

    2014-03-01

    In order to transfer the heat from the armor to the coolant, tungsten has to be connected with a copper heat sink. The joint technology is the most critical issue for manufacturing plasma facing components. Consequently, the reliability of the joints should be verified by a great number of high-heat-flux (HHF) tests to simulate the real load conditions. W/Cu brazed joint technology with sliver free filler metal CuMnNi has been developed at Southwestern Institute of Physics (SWIP). Screening and thermal fatigue tests of one small-scale flat tile W/CuCrZr mockup were performed on a 60 kW electron-beam Material testing scenario (EMS-60) constructed recently at SWIP. The module successfully survived screening test with the absorbed power density (Pabs) of 2 MW/m2 to 10 MW/m2 and the following 1000 cycles at Pabs of 7.2 MW/m2 without hot spots and overheating zones during the whole test campaign. Metallurgy and SEM observations did not find any cracks at both sides and the interface, indicating a good bonding of W and CuCrZr alloy. In addition, finite element simulations by ANSYS 12.0 under experimental load conditions were performed and compared with experimental results.

  17. Effect of Temperature and Sheet Temper on Isothermal Solidification Kinetics in Clad Aluminum Brazing Sheet

    Science.gov (United States)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-09-01

    Isothermal solidification (IS) is a phenomenon observed in clad aluminum brazing sheets, wherein the amount of liquid clad metal is reduced by penetration of the liquid clad into the core. The objective of the current investigation is to quantify the rate of IS through the use of a previously derived parameter, the Interface Rate Constant (IRC). The effect of peak temperature and initial sheet temper on IS kinetics were investigated. The results demonstrated that IS is due to the diffusion of silicon (Si) from the liquid clad layer into the solid core. Reduced amounts of liquid clad at long liquid duration times, a roughened sheet surface, and differences in resolidified clad layer morphology between sheet tempers were observed. Increased IS kinetics were predicted at higher temperatures by an IRC model as well as by experimentally determined IRC values; however, the magnitudes of these values are not in good agreement due to deficiencies in the model when applied to alloys. IS kinetics were found to be higher for sheets in the fully annealed condition when compared with work-hardened sheets, due to the influence of core grain boundaries providing high diffusivity pathways for Si diffusion, resulting in more rapid liquid clad penetration.

  18. Tensile fracture characterization of braze joined copper-to-CFC coupon assemblies

    Science.gov (United States)

    Trester, P. W.; Valentine, P. G.; Johnson, W. R.; Chin, E.; Reis, E. E.; Colleraine, A. P.

    1996-10-01

    A vacuum brazing process was used to join a broad spectrum of carbon-fiber reinforced carbon matrix composite (CFC) materials, machined into cylindrical coupons, between coupons of oxygen-free copper, the braze alloy was a copper-base alloy which contained only low activation elements (Al, Si, and Ti) relative to a titanium baseline specification. This demonstration was of particular importance for plasma facing components (PFCs) under design for use in the Tokamak Physics Experiment (TPX); the braze investigation was conducted by General Atomics for the Princeton Plasma Physics Laboratory. A tensile test of each brazed assembly was conducted. The results from the braze processing, testing, and fracture characterization studies of this reporting support the use of CFC's of varied fiber architecture and matrix processing in PFC designs for TPX. Further, the copper braze alloy investigated is now considered to be a viable candidate for a low-activation bond design. The prediction of plasma disruption-induced loads on the PFCs in TPX requires that joint strength between CFC tiles and their copper substrate be considered in design analysis and CFC selection.

  19. Torch Brazing Methods for Cast Iron QT500-7 and Its Influence on Performance of Brazed Joints%QT500—7铸铁火焰钎焊方法及其对接头性能的影响

    Institute of Scientific and Technical Information of China (English)

    王振波; 陈春焕

    2012-01-01

    Using B-Ag40CuZnCdNi alloy as filler metal, cast iron QT500 7 was connected by torch brazing. The effect of filler metal placement method and heating time on the shear strength of the brazed joints was studied by shear test and microstructure observation. The results showed that when sandwich method was used to place the filler metal, the joint was likely to cause welding defects, and the carrying capacity of the joint was lower than that of base metal. When capillary method was used in enough heating time, the filling process of the liquid metal had also played a role of cleaning the gap of brazing seam, which was helpful to get the joint with thin and straight brazing seam and less defects, so the shear strength had been improved, when the heating time was more than 5 min, the carrying capacity of the joint was higher than that of base metal, but it will be not as good as sandwich method if the heating time was insufficient.%以B-Ag40CuZnCdNi合金为钎料,采用火焰钎焊方法实现了QT500—7铸铁的连接。研究了“三明治”法和毛细法两种钎料放置方式及不同加热时间对钎焊接头抗剪强度的影响,并对连接界面的微观组织进行了分析。结果表明:用“三明治”法放置钎料时,接头容易产生焊接缺陷,接头的承载能力低于母材;用毛细法放置钎料时,在足够长的加热时间条件下,液态钎料的填缝过程同时具有清洁钎缝间隙的作用,有利于得到钎缝细小平直且缺陷少的接头,因此抗剪强度得到提高,加热时间大于5min时,接头承载能力高于母材,但加热时间不足时反而不如“三明治”法的施焊效果。

  20. Sample Preparation for Monolithic Refractories Part 1: Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the definition and test methods of flowability of dense and insulating refractory castables,and moulding equipment,moulding methods,curing and drying conditions of castables samples.

  1. Pharmacological approaches of refractory angina.

    Science.gov (United States)

    Giannopoulos, Andreas A; Giannoglou, George D; Chatzizisis, Yiannis S

    2016-07-01

    Refractory angina refers to a group of patients with stable coronary atherosclerotic disease and angina symptoms, unresponsive to traditional medical management, while considered to be suboptimal candidates for revascularization procedures. Up to 15% of angina patients are considered to have refractory angina and, taking into account the aging population and the improvements in the treatment of stable coronary artery disease, the incidence of this entity is expected to increase. This review describes traditional and novel pharmacotherapies for symptoms relief and for long-term management of refractory angina. Mechanisms of action and relevant clinical trials are discussed and current recommendations from major European and US cardiovascular societies are reported.

  2. Present Situation of Refractories for Baosteel

    Institute of Scientific and Technical Information of China (English)

    TAI Li; SHEN Keyin

    2004-01-01

    The paper reviews the present situation of refractories for Baosteel, including refractories for iron-making system, converters, ladles and tundishes. Descriptions have been also conducted on the environment protection and reutilization of refractories in Baosteel, together with somesuggestions for refractories suppliers to meet the advancement in iron and steel making technology of Baosteel.

  3. Self-flow Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of self-flow refractory castables.

  4. Refractory Raw Materials in China

    Institute of Scientific and Technical Information of China (English)

    RUANBo

    2001-01-01

    The rich resources of main refractory raw materials in China are outlined.The tehnical development and progress in the production of high quality raw materias are reviewed.Some of future trends are predicted.

  5. Intravenous Pamidronate for Refractory Lymphedema

    OpenAIRE

    Beigi, A A; Sadeghi, A M; Masoudpour, H; Shirazinejad, S; Mottaghi, P

    2011-01-01

    Background Based on beneficial reports of pamidronate use for reflex sympathetic dystrophy in reduction of pain and swelling, this drug can be studied as a novel treatment for refractory lymphedema. This study aims to determine the effectiveness of pamidronate on lymphedema and its possible side effects. Methods Twelve cases of lower limb refractory lymphedema were enrolled. They received intravenous pamidronate monthly for 3 consecutive months and were followed by measuring any discomfort wi...

  6. Investigation of Appropriate Refractory Material for Laboratory Electritic Resistrance Furnance

    Directory of Open Access Journals (Sweden)

    J.B Agboola

    2009-07-01

    Full Text Available There have been numerous efforts to increase the local content of furnaces; hence the choice of appropriate refractory material for lining of locally manufactured furnaces has remained a major concern. This research work investigates the choice of appropriate local refractory material for the lining of laboratory electric resistance furnace.Electric resistance furnaces are extensively used in the laboratory for heat treatment of metals and alloys. Refractory binders such as silicon carbide were experimented upon for strength and resistance to high temperature.The results obtained showed that Kankara fireclay containing 15% SiC ( 5.70 % linear shrinkage , 46.2% apparent porosity, 1.77gkm³ Bulk density, 18 cycles of spalling tests at 1300°C, 5.253KN/m² of cold strength has appropriate properties for producing grooved bricks for lining of laboratory electric resistance Furnace.

  7. Dissimilar Laser Welding/Brazing of 5754 Aluminum Alloy to DP 980 Steel: Mechanical Properties and Interfacial Microstructure

    Science.gov (United States)

    Yang, Jin; Li, Yulong; Zhang, Hua; Guo, Wei; Weckman, David; Zhou, Norman

    2015-11-01

    A diode laser welding/brazing technique was used for lap joining of 5754 aluminum alloy to DP 980 steel with Al-Si filler metal. The correlation between joint interfacial microstructure, wettability of filler metal, and mechanical properties was systematically investigated. At low laser power (1.4 kW), a layer of intermetallic compounds, composed of θ-Fe(Al,Si)3 and τ 5 -Al7.2Fe1.8Si, was observed at the interface between fusion zone and steel. Because of the poor wettability of filler metal on the steel substrate, the joint strength was very low and the joint failed at the FZ/steel interface. When medium laser power (2.0 kW) was applied, the wettability of filler metal was enhanced, which improved the joint strength and led to FZ failure. With further increase of laser power to 2.6 kW, apart from θ and τ 5, a new hard and brittle η-Fe2(Al,Si)5 IMC with microcracks was generated at the FZ/steel interface. The formation of η significantly degraded the joint strength. The failure mode changed back to interfacial failure.

  8. Progress in Joining Ceramics to Metals

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The research and development of joining methods of ceramics to metals, especially brazing, diffusion bonding and partial transition liquid phase bonding, were introduced. Some opinions were put forward. For new composites emerging, it is necessary to develop new joining methods, particularly in the field of high temperature technique for joining ceramics to superalloys.

  9. Manufacturing and high heat-flux testing of brazed actively cooled mock-ups with Ti-doped graphite and CFC as plasma-facing materials

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Rosales, C; Ordas, N; Lopez-Galilea, I [CEIT and Tecnun (University of Navarra), 20018 San Sebastian (Spain); Pintsuk, G; Linke, J [Forschungszentrum Juelich GmbH, EURATOM Association, 52425 Juelich (Germany); Gualco, C; Grattarola, M; Mataloni, F [Ansaldo Ricerche S.p.A., I-16152 Genoa (Italy); Ramos Fernandez, J M; MartInez Escandell, M [Departamento de Quimica Inorganica, University of Alicante, E-03690 Alicante (Spain); Centeno, A; Blanco, C [Instituto Nacional del Carbon (CSIC), Apdo. 73, E-33080 Oviedo (Spain)], E-mail: cgrosales@ceit.es

    2009-12-15

    In the frame of the EU project ExtreMat new Ti-doped isotropic graphites and carbon fibre-reinforced carbons (CFCs) with high thermal conductivity and reduced chemical erosion were brazed to a CuCrZr heat-sink to produce flat-tile actively cooled mock-ups (MUs). Brazing was done using a low CTE interlayer to shift the stresses to the metal-metal interface. These MUs were exposed to high heat-fluxes in the electron beam facility JUDITH. Screening tests were conducted increasing the heat load stepwise up to 15 MW m{sup -2}, followed by 100 cycles at 15 MW m{sup -2}, subsequent screening up to 20 MW m{sup -2} and 100 cycles at 20 MW m{sup -2}. All MUs withstood screening at 15 MW m{sup -2} and most of them survived screening at 20 MW m{sup -2}. Ti-doped CFC MUs showed a significant improvement compared with the undoped reference CFC, surviving several cycles at 20 MW m{sup -2} on all tiles. One of the Ti-doped graphite MUs withstood 100 cycles at 20 MW m{sup -2} on one tile, representing a promising result.

  10. Active brazing of ceramic inlays for the application in wear critical areas of forging dies; Aktivloeten von keramischen Segmenten fuer den Einsatz in verschleisskritischen Bereichen von Schmiedegesenken

    Energy Technology Data Exchange (ETDEWEB)

    Bach, Fr.W.; Doege, E.; Kutlu, I.; Huskic, A. [Institut fuer Umformtechnik und Umformmaschinen, Universitaet Hannover, Welfengarten 1A, 30167 Hannover (Germany)

    2002-11-01

    The use of reinforcing ceramic segments in forging tools is investigated and has been successfully tested with model of dies recently. With reinforcing ceramic segments, however, the thermal widening of the steel tool is a major problem for forging dies. Further, only rotationally symmetrical ceramic inserts can be used as reinforcements which restricts the shape capabilities in tool design significantly. A considerably greater design flexibility is possible if the ceramic segments are brazed into the die body material. To this end, reactively brazed ceramic-metal composites are to be developed and tested for feasibility in the forging process. (Abstract Copyright [2002], Wiley Periodicals, Inc.) [German] Der Einsatz durch thermisches Schrumpfen gefuegter keramischer Segmente in Schmiedewerkzeugen wird seit einiger Zeit untersucht und erfolgreich an Modellgesenken erprobt. Hier zeigt sich die Gefahr der thermischen Aufweitung des Schrumpfverbandes als Hauptproblem bei Schmiedegesenken mit eingeschrumpften keramischen Segmenten. Weiterhin lassen sich nur rotationssymmetrische keramische Segmente einschrumpfen, was eine erhebliche Einschraenkung der Gestaltungsmoeglichkeiten in der Werkzeugkonstruktion bedeutet. Deutlich groessere Gestaltungsmoeglichkeiten bietet das Aktivloeten keramischer Segmente in Gesenkgrundkoerper. Hierfuer sollen aktivgeloetete Keramik-Metall-Verbunde entwickelt und auf Einsatzfaehigkeit im Schmiedeprozess ueberprueft werden. (Abstract Copyright [2002], Wiley Periodicals, Inc.)

  11. Evolution of Surface Oxide Film of Typical Aluminum Alloy During Medium-Temperature Brazing Process

    Institute of Scientific and Technical Information of China (English)

    程方杰; 赵海微; 王颖; 肖兵; 姚俊峰

    2014-01-01

    The evolution of the surface oxide film along the depth direction of typical aluminum alloy under medium-temperature brazing was investigated by means of X-ray photoelectron spectroscopy (XPS). For the alloy with Mg content below 2.0wt%, whether under cold rolling condition or during medium-temperature brazing process, the en-richment of Mg element on the surface was not detected and the oxide film was pure Al2O3. However, the oxide film grew obviously during medium-temperature brazing process, and the thickness was about 80 nm. For the alloy with Mg content above 2.0wt%, under cold rolling condition, the original surface oxide film was pure Al2O3. However, the Mg element was significantly enriched on the outermost surface during medium-temperature brazing process, and MgO-based oxide film mixed with small amount of MgAl2O4 was formed with a thickness of about 130 nm. The alloy-ing elements of Mn and Si were not enriched on the surface neither under cold rolling condition nor during medium-temperature brazing process for all the selected aluminum alloy, and the surface oxide film was similar to that of pure aluminum, which was almost entire Al2O3.

  12. Joining mechanism of Ti/Al dissimilar alloys during laser welding-brazing process

    International Nuclear Information System (INIS)

    Research highlights: → The microstructures of interfacial zones were confirmed in detail by transmission electron microscope (TEM). Interfacial reaction layers of brazing joint were composed of α-Ti, nanosize granular Ti7Al5Si12 and serration-shaped TiAl3. For the first time, obvious stacking fault structure in intermetallic phase TiAl3 was found when the thickness of the reaction layer was very thin (approximately below 1 μm). → Metallurgical characteristics for laser welding-brazing process in the environment of far from equilibrium was expounded by microstructures of the joints, the characteristics of thermal process and element diffusion behavior. - Abstract: Joining mechanism of Ti/Al dissimilar alloys was investigated during laser welding-brazing process with automated wire feed. The microstructures of fusion welding and brazing zones were analysed in details by transmission electron microscope (TEM). It was found that microstructures of fusion welding zone consist of α-Al grains and ternary near-eutectic structure with α-Al, Si and Mg2Si. Interfacial reaction layers of brazing joint were composed of α-Ti, nanosize granular Ti7Al5Si12 and serration-shaped TiAl3. For the first time, apparent stacking fault structure in intermetallic phase TiAl3 was found when the thickness of the reaction layer was very thin (approximately less than 1 μm). Furthermore, crystallization behavior of fusion zone and mechanism of interfacial reaction were discussed in details.

  13. 75 FR 52037 - Welding, Cutting and Brazing Standard; Extension of the Office of Management and Budget's (OMB...

    Science.gov (United States)

    2010-08-24

    ... Order No. 5-2007 (67 FR 31160). Signed at Washington, DC, on August 16, 2010. David Michaels, Assistant... Occupational Safety and Health Administration Welding, Cutting and Brazing Standard; Extension of the Office of... the information collection requirements contained in the Welding, Cutting and Brazing Standard (29...

  14. Design and construction of a 33 GHz brazed accelerator waveguide for high gradient operation

    International Nuclear Information System (INIS)

    This paper discusses design and construction features of a precision machined and brazed traveling wave structure for use as a high gradient 33.3 GHz electron linear accelerator test section in a Two Beam Accelerator. Design emphasis was directed at meeting an RF filling time requirement of 12F<16ns, and at fabricating a test structure that would provide guidelines for demonstrating average accelerating fields of approximately 300 MV/m (maximum surface fields of 650 MV/m). Microwave measurement data, obtained during construction, are described and include a phase dispersion simple cold test technique for accurately predicting the structure filling time. A companion paper discusses plans for high power testing of both this brazed structure and a hybrid brazed/electroformed structure, using the Electron Laser Facility ELF at LLNL

  15. Nondestructive test of brazed cooling tubes of prototype bolometer camera housing using active infrared thermography.

    Science.gov (United States)

    Tahiliani, Kumudni; Pandya, Santosh P; Pandya, Shwetang; Jha, Ratneshwar; Govindarajan, J

    2011-01-01

    The active infrared thermography technique is used for assessing the brazing quality of an actively cooled bolometer camera housing developed for steady state superconducting tokamak. The housing is a circular pipe, which has circular tubes vacuum brazed on the periphery. A unique method was adopted to monitor the temperature distribution on the internal surface of the pipe. A stainless steel mirror was placed inside the pipe and the reflected IR radiations were viewed using an IR camera. The heat stimulus was given by passing hot water through the tubes and the temperature distribution was monitored during the transient phase. The thermographs showed a significant nonuniformity in the brazing with a contact area of around 51%. The thermography results were compared with the x-ray radiographs and a good match between the two was observed. Benefits of thermography over x-ray radiography testing are emphasized. PMID:21280850

  16. Basic principles of creating a new generation of high- temperature brazing filler alloys

    Science.gov (United States)

    Kalin, B. A.; Suchkov, A. N.

    2016-04-01

    The development of new materials is based on the formation of a structural-phase state providing the desired properties by selecting the base and the complex of alloying elements. The development of amorphous filler alloys for a high-temperature brazing has its own features that are due to the limited life cycle and the production method of brazing filler alloys. The work presents a cycle of analytical and experimental materials science investigations including justification of the composition of a new amorphous filler alloy for brazing the products from zirconium alloys at the temperature of no more than 800 °C and at the unbrazing temperature of permanent joints of more than 1200 °C. The experimental alloys have been used for manufacture of amorphous ribbons by rapid quenching, of which the certification has been made by X-ray investigations and a differential-thermal analysis. These ribbons were used to obtain permanent joints from the spacer grid cells (made from the alloy Zr-1% Nb) of fuel assemblies of the thermal nuclear reactor VVER-440. The brazed samples in the form of a pair of cells have been exposed to corrosion tests in autoclaves in superheated water at a temperature of 350 °C, a pressure of 160 MPa and duration of up to 6,000 h. They have been also exposed to destructive tests using a tensile machine. The experimental results obtained have made it possible to propose and patent a brazing filler alloy of the following composition: Zr-5.5Fe-(2.5-3.5)Be-1Nb-(5-8)Cu-2Sn-0.4Cr-(0.5-1.0)Ge. Its melting point is 780 °C and the recommended brazing temperature is 800°C.

  17. Ultrasonic inspection of the brazed joint and explosive welds used to repair the PFR evaporators

    International Nuclear Information System (INIS)

    A small number of in-service failures associated with the steam-tube to tube-plate welds of the PFR evaporators led to the decision to protect the welds by sleeving. The philosophy was to insert a sleeve through the tube-plate and into the steam tube, thus bridging the existing weld. The top portion of the sleeve was to be explosively welded to the zone adjacent to the top face of the tube-plate and the lower portion brazed into the steam tube. This paper deals with the development and use of ultrasonics to test both the brazed and explosively welded joints

  18. Company Profile Dengfeng Chunsheng Refractories Co., Ltd.

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Dengfeng Chunsheng Refractories Co., Ltd. is an industrial enterprise integrating refractories research, design, manufacturing and engineering service into one and was entitled as one of China's high-quality silica bricks production and export bases.

  19. SiCp/2024Al铝基复合材料表面颗粒暴露及真空钎焊分析%Analysis on SiCp/2024 aluminum matrix composites surface reinforcements exposing and vacuum brazing

    Institute of Scientific and Technical Information of China (English)

    冯涛; 王引真; 楼松年; 张蒙蒙; 李春鹏

    2011-01-01

    Using the particle exposing and surface alloying technique of aluminum matrix composite, taking M6 and BAI88Si as the filler metal, the SiCp/2024Al aluminum matrix composite was brazed. The metallographic analysis, tensile test and Xray diffraction experiment were done. The test results indicate that the surface reinforcements are partly exposed by ( NaOH+HNO3 ) solution. The brazing joint combination state could be improved by depositing Cu element with M6 filler metal. The brazing joint and the base metal combined well with no obvious boundary. The reinforced composite solder joints with SiC particle are formed. There is no SiC particle agglomerated in the brazing joint. The tensile strength of the welded joint can reach 202 MPa. There is no Al4C3 brittleness phase formed in the brazing joint.%采用复合材料表面颗粒暴露及表面合金化工艺,利用M6和BAI88Si钎料对SiCp/2024Al铝基复合材料进行钎焊试验,并进行金相分析、拉伸试验和X射线衍射试验.结果表明:采用(NaOH+HNO3)工艺能将复合材料表面颗粒部分暴露出来;采用表面沉积Cu,使用M6钎料,能改善钎缝的结合状态;钎缝与铝基复合材料间无明显界限,结合良好,并形成了有SiC颗粒增强的复合钎缝,SiC颗粒在钎缝中无团聚现象;钎焊接头强度能达到202 MPa;在钎缝中无Al4C3脆性相生成.

  20. Bulk Vitrification Performance Enhancement: Refractory Lining Protection Against Molten Salt Penetration

    Energy Technology Data Exchange (ETDEWEB)

    Hrma, Pavel R.; Bagaasen, Larry M.; Schweiger, Michael J.; Evans, Michael B.; Smith, Benjamin T.; Arrigoni, Benjamin M.; Kim, Dong-Sang; Rodriguez, Carmen P.; Yokuda, Satoru T.; Matyas, Josef; Buchmiller, William C.; Gallegos, Autumn B.; Fluegel, Alexander

    2007-08-06

    Bulk vitrification (BV) is a process that heats a feed material that consists of glass-forming solids and dried low-activity waste (LAW) in a disposable refractory-lined metal box using electrical power supplied through carbon electrodes. The feed is heated to the point that the LAW decomposes and combines with the solids to generate a vitreous waste form. This study supports the BV design and operations by exploring various methods aimed at reducing the quantities of soluble Tc in the castable refractory block portion of the refractory lining, which limits the effectiveness of the final waste form.

  1. Magnesia-Chrome Refractories for Flash Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yong; CHEN Kaixian; LU Xinghua; LIU Jianlong; SUN Jialin; HONG Yanruo

    2002-01-01

    The rapid development of our country's heavy nonferrous metallurgical technology and the revolution in new type of heavynon-ferrous metallurgical furnace have imposed more critical demand on the refractory materials ,i. e. high quality and long service life. This paper presents the domestic status of the refractories for flash furnace , briefly describes the wear of the refractory used , and it is considered that the domestic in refractories for flashfurnace can be surely realized.

  2. Reuse and Reproduction of Used Refractories

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The paper analyzed the recycle condition and developing trend of used refractories China and other countries, including research achievements of recycles of used refractories such as MgO-C bricks, Al2O3-MgO-C bricks, Al2O3-SiC-C castable and MgO-Cr2O3 bricks. Recycled refractories exhibit the same or even better properties as compared with the original. In addition, prospects for recycle of used refractories are also discusseded.

  3. Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

    Directory of Open Access Journals (Sweden)

    Z. Mirski

    2010-01-01

    Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

  4. Refractory disease in autoimmune diseases

    NARCIS (Netherlands)

    Vasconcelos, Carlos; Kallenberg, Cees; Shoenfeld, Yehuda

    2011-01-01

    Refractory disease (RD) definition has different meanings but it is dynamic, according to knowledge and the availability of new drugs. It should be differentiated from severe disease and damage definitions and it must take into account duration of adequate therapy and compliance of the patient. It c

  5. Analysis on interfacial layer of aluminum alloy and non-coated stainless steel joint made by TIG welding-brazing

    Institute of Scientific and Technical Information of China (English)

    Song Jiaaling; Lin Sanbao; Yang Chunli; Ma Guangchao; Wang Yinjie

    2009-01-01

    Dissimilar metals TIG welding-brazing of aluminum alloy and non-coated stainless steel was investigated. The resultant joint was characterized in order to identify the phases and the brittle intermetaUic compounds (IMCs) in the interfacial layer by optical metalloscope (OM), wanning electron microscopy (SEM) and energy dispersive spectrometer (EDS), and the cracked joint was analyzed in order to understand the cracking mechanism of the joint. The results show that the microfusion of the stainless steel can improve the wetting and spreading of liquid aluminum base filler metal on the steel surface and the melted steel accelerates the formation of mass of brittle IMCs in the interracial layer, which causes the joint cracking badly. The whole interfacial layer is 5 - 7 μm thick and comprises approximately 5 μm-thickness reaction layer in aluminum side and about 2 μm-thickness diffusion layer in steel side. The stable Al-rich IMCs are formed in the interfaciallayer and the phases transfer from (Al + FeAl3) in aluminum side to (FeAl3+ Fe2Al5) and (α-Fe + FeAl) in steel side.

  6. Compound characterization of laser brazed SiC-steel joints using tungsten reinforced SnAgTi-alloys

    Science.gov (United States)

    Südmeyer, I.; Rohde, M.; Fürst, T.

    2010-02-01

    With the help of a CO2-laser (λ = 10.64 μm) Silicon carbide (Trade name: Ekasic-F, Comp: ESK Ceramics) has been brazed to commercial steel (C45E, Matnr. 1.1191) using SnAgTi-filler alloys. The braze pellets were dry pressed based on commercially available powders and polished to a thickness of 300 μm. The SnAgTi-fractions were varied with the objective of improving the compound strength. Furthermore, tungsten reinforced SnAgTi-fillers were examined with regard to the shear strength of the ceramic/steel joints. Polished microsections of SnAgTi-pellets were investigated before brazing in order to evaluate the particle distribution and to detect potential porosities using optical microscopy. The brazing temperature and the influence of the reinforcing particles on the active braze filler were determined by measurements with a differential scanning calorimeter (DSC). After brazing. the ceramic-steel joints were characterized by scanning electron micrographs and EDX-analysis. Finally the mechanical strength of the braze-joints was determined by shear tests.

  7. Penetrating behavior of eutectic liquid during Al/Cu contact reactive brazing

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The behavior of eutectic liquid penetrating into the Al base during Al/Cu contact reactive brazing process was studied. Analysis results show that the eutectic liquid prefers to expand along the grain boundary in the depth direction. Meanwhile, dissolution of solid Al and Cu into the eutectic liquid promotes the eutectic reaction and the continuously formed eutectic liquid leads to the reactive penetrating.

  8. Mechanical properties of refractory concretes for boilers; Propriedades mecanicas de concretos refratarios para caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Angioletto, E.; Pelisser, F.; Peterson, M.; Angioletto, E.; Rocha, M.R.; Arnt, A.B.C. [Universidade do Estado de Santa Catarina (UDESC), Criciuma, SC (Brazil)], E-mail: ean@unesc.net; Coelho, R. [Tractebel Energia, Florianpolis, SC (Brazil)

    2010-07-01

    Refractory concretes are used in extremely physically demanding conditions. An important example is concretes used as sealing systems in boilers, where their dimensional stability at high temperatures is fundamental to durability and has a strong impact on maintenance costs and system idleness. In this work, refractory concretes with different compositions were characterized and then tested by dilatometry, for compressive strength and in assays involving adherence between tensile concrete/metal inserts, simulating the fixing system in boilers. Analysis of the results showed that refractory concretes do not present retraction due to air during drying, eliminating the possibility of cracking. While casting the plate/prototype with metal inserts, satisfactory concrete/metal adherence was verified and surface cracking occurred that did not influence the tensile bond strength between the insert and the concrete. (author)

  9. Pre-qualification of brazed plasma facing components of divertor target elements for ITER like tokamak application

    Energy Technology Data Exchange (ETDEWEB)

    Singh, K.P., E-mail: kpsingh@ipr.res.in [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India); Pandya, Santosh P.; Khirwadkar, S.S.; Patel, Alpesh; Patil, Y.; Buch, J.J.U.; Khan, M.S.; Tripathi, Sudhir; Pandya, Shwetang; Govindrajan, J. [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India); Jaman, P.M.; Rathore, Devendra; Rangaraj, L.; Divakar, C. [Materials Science Division, National Aerospace Laboratories, CSIR, Bangalore, Karnataka (India)

    2011-10-15

    Qualification of tungsten (W) and graphite (C) based brazed plasma facing components (PFCs) is an important R and D area in fusion research. Pre-qualification tests for brazed joints between W-CuCrZr and C-CuCrZr using NDT (IR thermography and ultrasonic test) and thermal fatigue test are attempted. Mockups having good quality brazed joints of W and C based PFCs were identified using NDT. Subsequently, thermal fatigue test was performed on the identified mockups. All brazed tiles of W based PFC mockups could withstand thermal fatigue test, however, few tiles of C based PFC mockup were found detached. Thermal analyses of mockups are performed using finite element analysis (ANSYS) software to simulate the thermal hydraulic condition with 10 MW/m{sup 2} uniform heat flux. Details about experimental and computational work are presented here.

  10. Fatigue FEM analysis in the case of brazed aluminium alloy 3L59 used in aeronautical industry

    Science.gov (United States)

    Dimitrescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    The use, on a larger scale, of brazed aluminum alloys in the aerospace industry led to the need for a detailed study of the assemblies behavior. These are built from 6061 aluminum aloy (3L59) brazed with aluminum aloy A103. Therefore, a finit element simulation (FEM) of durability is necessary, that consists in the observation of gradual deterioration until failure. These studies are required and are previous to the stage of the producing the assembly and test it by traditional methods.

  11. 焊料在电子器件中的应用%Application of the Brazing Materials for Electronic Devices

    Institute of Scientific and Technical Information of China (English)

    王恭年; 高陇桥

    2001-01-01

    The compositions and properties of commonly used brazing materials for electonic devices are reviewed in this paper.The problems of the brazing materials at present and its research and development direction are also proposed.%综述了目前在电子器件中常用焊料的组分和性能,指出了该类焊料存在的问题及其今后的研究、发展方向。

  12. 铝钢异种材料电弧熔钎焊接技术的研究%Investigation on Arc Brazing Technology of Aluminum and Steel

    Institute of Scientific and Technical Information of China (English)

    尹兰礼; 雷永平; 林健; 王培中; 钟毅

    2011-01-01

    为了减轻车身重量,铝合金正被广泛的应用到汽车车身用中.而铝合金与汽车用钢板的连接问题是铝合金得以广泛应用的关键.本研究通过钨极氩弧焊和冷金属过渡焊两种电弧熔钎焊接方法实现铝合金与低碳钢的连接,研究了两种焊接方法的焊缝成型、接头拉剪强度以及金属间化合物的成分差异,并与传统的铆接接头进行比较.研究表明,电弧熔钎焊具有较高的接头拉剪强度和较小的接头重量.由于冷金属过渡焊的热输入量低,使得其焊缝成型相对较好,且其接头拉剪强度值已达到母材强度的85%.%Aluminum is being widely applied to automobile body to reduce the weight The key problem is connecting aluminum alloy to steel of car-body. In this paper, aluminum and steel are connected by Tungsten Inert Gas (TIG) arc brazing and Cold Metal Transfer (CMT) arc brazing. The weld formation of the two welding methods and component of intermetallic compounds (IMC) are investigated, and compared the joint's tensile-shear strength with traditional Self-piercing riveting. The results show that the joints made by arc brazing have higher tensile-shear strength and lighter weight. Due to the low welding heat input, the weld formation of CMT is better than that of TIG. And the tensile-shear strength of CMT joint has reached 85% of the base metal strength.

  13. Feasibility Study for Casting of High Temperature Refractory Superalloy Composites

    Science.gov (United States)

    Lee, Jonathan A.

    1998-01-01

    Abstract This study investigated the feasibility of using conventional casting technique to fabricate refractory wires reinforced superalloy composites. These composites were being developed for advanced rocket engine turbine blades and other high temperature applications operating up to 2000 F. Several types of refractory metal wires such as W- Th, W-Re, Mo-Hf-C and W-HF-C reinforced waspaloy were experimentally cast and heat treated at 2000 F up to 48 hrs. Scanning electron microscope analysis was conducted in regions adjacent to the wire-matrix interface to determine the reaction zone and chemical compatibility resulting from material interdiffusion. It was concluded that fabrication using conventional casting may be feasible because the wire-matrix reaction zone thickness was comparable to similar composites produced by arc-sprayed monotape with hot isostatic pressing technique, Moreover, it was also found that the chemical compatibility could be improved significantly through a slight modification of the superalloy matrix compositions.

  14. Effects of machining parameters on tool life and its optimization in turning mild steel with brazed carbide cutting tool

    Science.gov (United States)

    Dasgupta, S.; Mukherjee, S.

    2016-09-01

    One of the most significant factors in metal cutting is tool life. In this research work, the effects of machining parameters on tool under wet machining environment were studied. Tool life characteristics of brazed carbide cutting tool machined against mild steel and optimization of machining parameters based on Taguchi design of experiments were examined. The experiments were conducted using three factors, spindle speed, feed rate and depth of cut each having three levels. Nine experiments were performed on a high speed semi-automatic precision central lathe. ANOVA was used to determine the level of importance of the machining parameters on tool life. The optimum machining parameter combination was obtained by the analysis of S/N ratio. A mathematical model based on multiple regression analysis was developed to predict the tool life. Taguchi's orthogonal array analysis revealed the optimal combination of parameters at lower levels of spindle speed, feed rate and depth of cut which are 550 rpm, 0.2 mm/rev and 0.5mm respectively. The Main Effects plot reiterated the same. The variation of tool life with different process parameters has been plotted. Feed rate has the most significant effect on tool life followed by spindle speed and depth of cut.

  15. Refractories Quality Improvement for Glass Industry Upgrading

    Institute of Scientific and Technical Information of China (English)

    ZENG Dafan

    2009-01-01

    @@ 1 Glass Industry and Refractories Industry Closely Connect 1.1 Glass Development Drives Refractories Progress Refractories are indispensable to glass industry; the rapid development of glass industry drives the growth of refractories industry. China's glass industry developed slowly before the mid 1980s. The kilns and furnaces were backward and small-scale with furnace life of only 2-3 years; glass was produced with extremely low efficiency and poor quality. During that period, refractories for glass melting furnaces had very limited varieties and inferior quality. The fused cast refractories for advanced glass melting furnaces were imported, for the materials made in China could not meet the requirements, which seriously restrained the technical progress of China's glass industry.

  16. Low activation brazing materials and techniques for SiC f/SiC composites

    Science.gov (United States)

    Riccardi, B.; Nannetti, C. A.; Petrisor, T.; Sacchetti, M.

    2002-12-01

    A low activation brazing technique for silicon carbide fiber reinforced silicon carbide matrix composites (SiC f/SiC) is presented; this technique is based on the use of the 78Si-22Ti (wt%) eutectic alloy. The joints obtained take advantage of a melting point able to avoid composite fibre-interface degradation. All the joints showed absence of discontinuities and defects at the interface and a fine eutectic structure. Moreover, the joint layer appeared well adherent both to the matrix and the fibre interphase and the brazing alloy infiltration looked sufficiently controlled. The joints of SiC f/SiC composites showed 71±10 MPa almost pure shear strength at RT and up to 70 MPa at 600 °C.

  17. Mechanical and microstructural behavior of brazed aluminum / stainless steel mixed joints

    Science.gov (United States)

    Fedorov, V.; Weis, S.; Wagner, G.

    2016-03-01

    There is a requirement to combine different materials such as aluminum and stainless steel in industrial applications like automotive heat exchangers. Brazing offers the possibility to reduce the joining temperature in comparison to welding due to the lower liquidus temperature of the fillers. In the present work, the mechanical and microstructural behavior of aluminum / stainless steel mixed joints is investigated. The specimens are produced by induction brazing using an AlSi10filler and a non-corrosive flux. To evaluate the mechanical properties of the joints, tensile tests at elevated temperatures are carried out. Additionally, long-term thermal exposure experiments are done in order to investigate the changes in the microstructure.

  18. Topological dependence of mechanical responses of solidification microstructures in aluminum brazed joints

    Institute of Scientific and Technical Information of China (English)

    GAO Feng(高峰); QIAN Yi-yu(钱乙余); D.P.Sekulic; MA Xin(马鑫); F.Yoshida

    2003-01-01

    The main objective is to provide an evidence of spatial dependence of mechanical responses of a heterogeneous aluminum brazed joint re-solidified clad,and to confirm a sufficient sensitivity of a nano-indentation--load curve method for identifying the dependence.Topological features of a network of solidification microstructures(αphase and eutectic),formed during quench in a brazing process of aluminum alloy,influence significantly dynamic mechanical responses of resulting heterogeneous material.Nano/micro indentation depth vs load characteristics of differing phases suggest a spatially sensitive mechanical response of a re-solidified fillet in the joint zone.Hence,a spatial distribution,pattern formations and other morphological characteristics of microstructures have a direct impact on an ultimate joint integrity.Topology-induced variations of indentation-load curves was presented.A hypothesis involving microstructures'spatial distribution vs mechanical response was formulated.

  19. Refractory bipolar disorder and neuroprogression.

    Science.gov (United States)

    da Costa, Sabrina C; Passos, Ives C; Lowri, Caroline; Soares, Jair C; Kapczinski, Flavio

    2016-10-01

    Immune activation and failure of physiologic compensatory mechanisms over time have been implicated in the pathophysiology of illness progression in bipolar disorder. Recent evidence suggests that such changes are important contributors to neuroprogression and may mediate the cross-sensitization of episode recurrence, trauma exposure and substance use. The present review aims to discuss the potential factors related to bipolar disorder refractoriness and neuroprogression. In addition, we will discuss the possible impacts of early therapeutic interventions as well as the alternative approaches in late stages of the disorder. PMID:26368941

  20. Oil Circulation Effects on Evaporation Heat Transfer in Brazed Plate Heat Exchanger using R134A

    OpenAIRE

    Jang, Jaekyoo; Chang, Youngsoo; Kang, Byungha

    2012-01-01

    Experimental study was performed for oil circulation effects on evaporation heat transfer in the brazed type plate heat exchangers using R134A. In this study, distribution device was installed to ensure uniform flow distribution in the refrigerant flow passage, which enhances heat transfer performance of plate type heat exchanger. Tests were conducted for three evaporation temperature; 33℃, 37℃, and 41℃ and several oil circulation conditions. The nominal conditions of refrigerant are as follo...

  1. Note: Magnification of a polarization angle with a Littrow layout brazed grating.

    Science.gov (United States)

    Sasao, H; Arakawa, H; Kubo, H; Kawano, Y; Itami, K

    2014-08-01

    A new method to magnify a small polarization angle with brazed gratings has been developed. In the method, difference in diffraction efficiency for S and P polarization components is used. The magnification dependence on the incident angle can be small by arranging the grating in Littrow layout. A magnification with a factor ~2.7 has been demonstrated for a 10.6 μm CO2 laser beam as expected from a calculation. The method is applicable in many polarimetry fields.

  2. Genetics Home Reference: iron-refractory iron deficiency anemia

    Science.gov (United States)

    ... refractory iron deficiency anemia iron-refractory iron deficiency anemia Enable Javascript to view the expand/collapse boxes. ... All Close All Description Iron-refractory iron deficiency anemia is one of many types of anemia , which ...

  3. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    Science.gov (United States)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  4. Mechanical Design, Brazing and Assembly Procedures of the LINAC4 RFQ

    CERN Document Server

    Mathot, S; Briswalter, A; Callamand, Th; Carosone, J; Favre, N; Geisser, J M; Lombardi, A; Maire, V; Malabaila, M; Pugnat, D; Richerot, Ph; Riffaut, B; Rossi, C; Timmins, M; Vacca, A; Vandoni, G; Vretenar, M

    2010-01-01

    The Linac4 RFQ will accelerate the H- beam from the ion source to the energy of 3 MeV. The RFQ is composed of three sections of one meter each, assembled by means of ultra high vacuum flanges and adjustable centring rings. The complete 3-m long RFQ will be supported isostatically over 3 points like a simple beam in order to minimise the maximum deflection. The ridge line, used to feed the RF power into the RFQ, will be supported via springs and its position adjusted in such way that no strain is introduced into the RFQ at the moment of its connection. The mechanical design has been done at CERN where the modules are completely manufactured, heat treated and brazed also. In that way, all of the processes are carefully controlled and the influence, notably of the heat treatments, has been understood in a better way. Since 2002 several four vanes RFQ modules have been brazed at CERN for the TRASCO and IPHI projects. A two-step brazing procedure has been tested. This technique is actually used for the assembly of...

  5. Improving interfacial reaction nonhomogeneity during laser welding-brazing aluminum to titanium

    International Nuclear Information System (INIS)

    Highlights: → Interfacial reaction nonhomogeneity of laser welding-brazing was improved. → The process window was extended by rectangular spot combined with V-shaped groove. → Mechanical property and its stability of Ti/Al dissimilar joint were enhanced. -- Abstract: Heterogeneous interfacial reactions were easily found along the Ti/Al interface due to high temperature gradient during laser welding-brazing of Ti/Al dissimilar alloys. To improve the nonhomogeneity, relative uniform energy distribution of laser beam and appropriate groove were attempted. The effects of these attempts on the nonhomogeneity of interfacial reactions were investigated by finite element method (FEM) numerical simulation and experimental validation. The results indicate that the V-shaped groove can make the interface roughly parallel to the isotherm of the temperature field. Moreover, the rectangular spot laser can further improve homogenization of the interfacial reaction along the interface in comparison with circular spot laser. Tensile test results show that the combination of rectangular spot laser welding-brazing and V-shaped groove can effectively control the fracture of Ti/Al joints in the seam in a wide processing parameters window, and the average tensile strength reaches 278 MPa.

  6. Management of refractory cardiogenic shock.

    Science.gov (United States)

    Reyentovich, Alex; Barghash, Maya H; Hochman, Judith S

    2016-08-01

    Cardiogenic shock is a life-threatening condition that occurs in response to reduced cardiac output in the presence of adequate intravascular volume and results in tissue hypoxia. Cardiogenic shock has several underlying aetiologies, with the most common being acute myocardial infarction (AMI). Refractory cardiogenic shock presents as persistent tissue hypoperfusion despite administration of adequate doses of two vasoactive medications and treatment of the underlying aetiology. Investigators of the SHOCK trial reported a long-term mortality benefit of emergency revascularization for shock complicating AMI. Since the publication of the SHOCK trial and subsequent guideline recommendations, the increase in community-based use of percutaneous coronary intervention for this condition has resulted in a significant decline in mortality. Despite these successes in the past 15 years, mortality still remains exceptionally high, particularly in patients with refractory cardiogenic shock. In this Review, we discuss the aetiology and pathophysiology of cardiogenic shock and summarize the data on the available therapeutics and their limitations. Although new mechanical circulatory support devices have been shown to improve haemodynamic variables in patients with shock complicating AMI, they did not improve clinical outcomes and are associated with high costs and complications. PMID:27356877

  7. Management of refractory cardiogenic shock.

    Science.gov (United States)

    Reyentovich, Alex; Barghash, Maya H; Hochman, Judith S

    2016-08-01

    Cardiogenic shock is a life-threatening condition that occurs in response to reduced cardiac output in the presence of adequate intravascular volume and results in tissue hypoxia. Cardiogenic shock has several underlying aetiologies, with the most common being acute myocardial infarction (AMI). Refractory cardiogenic shock presents as persistent tissue hypoperfusion despite administration of adequate doses of two vasoactive medications and treatment of the underlying aetiology. Investigators of the SHOCK trial reported a long-term mortality benefit of emergency revascularization for shock complicating AMI. Since the publication of the SHOCK trial and subsequent guideline recommendations, the increase in community-based use of percutaneous coronary intervention for this condition has resulted in a significant decline in mortality. Despite these successes in the past 15 years, mortality still remains exceptionally high, particularly in patients with refractory cardiogenic shock. In this Review, we discuss the aetiology and pathophysiology of cardiogenic shock and summarize the data on the available therapeutics and their limitations. Although new mechanical circulatory support devices have been shown to improve haemodynamic variables in patients with shock complicating AMI, they did not improve clinical outcomes and are associated with high costs and complications.

  8. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.;

    2011-01-01

    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined. The coa......Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined......–gel coated cores have better surface quality than those from uncoated cores and comparable surface quality with the commercial coatings. Therefore, the new sol–gel coating has a potential application in the foundry industry for improving the surface finish of castings thereby reducing the cost of fettling...... in the foundry industry since the raw materials and technology are easily affordable....

  9. Refractory Pellet for Hot Blast Stove

    Institute of Scientific and Technical Information of China (English)

    Wang Jing; Peng Xigao

    2011-01-01

    1 Scope This standard specifies the term,definition,classification,specification,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of refractory pellet for hot blast stove.This standard is applicable to refractory pellet for hot blast stove.

  10. Development Research on High Performance Sillimanite Refractory

    Institute of Scientific and Technical Information of China (English)

    SHENYang-yun; SHENYi

    1994-01-01

    Experimental works on sillimanite have been carried out recently in an attempt to produce high grade refractory brick ,the results have shown many promising properties:high thermal shock re-sistivity and high refractoriness under olad (1690℃) in particular.

  11. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Laing

    2005-10-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  12. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Jun Wei

    2005-03-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  13. Detached Melt Nucleation during Diffusion Brazing of a Technical Ni-based Superalloy: A Phase-Field Study

    Science.gov (United States)

    Böttger, B.; Apel, M.; Laux, B.; Piegert, S.

    2015-06-01

    Advanced solidification processes like welding, soldering, and brazing are often characterized by their specific solidification conditions. But they also may include different types of melting processes which themselves are strongly influenced by the initial microstructures and compositions of the applied materials and therefore are decisive for the final quality and mechanical properties of the joint. Such melting processes are often not well- understood because - compared to other fields of solidification science - relatively little research has been done on melting by now. Also, regarding microstructure simulation, melting has been strongly neglected in the past, although this process is substantially different from solidification due to the reversed diffusivities of the involved phases. In this paper we present phase-field simulations showing melting, solidification and precipitation of intermetallic phases during diffusion brazing of directionally solidified and heat-treated high-alloyed Ni- based gas turbine blade material using different boron containing braze alloys. Contrary to the common belief, melting of the base material is not always planar and can be further accompanied by detached nucleation and growth of a second liquid phase inside the base material leading to polycrystalline morphologies of the joint after solidification. These findings are consistent with results from brazed laboratory samples, which were characterized by EDX and optical microscopy, and can be explained in terms of specific alloy thermodynamics and inter-diffusion kinetics. Consequences of the gained new understanding for brazing of high- alloyed materials are discussed.

  14. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang

    2005-07-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  15. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Alireza Rezaie; Xiaoting Liang; Musa Karakus; Jun Wei

    2005-12-01

    The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected or developed that reacted with the gasifier environment to form protective surfaces in

  16. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

    2004-07-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  17. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

    2005-04-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  18. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

    2005-01-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  19. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang

    2005-10-01

    The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected/developed that either react with the gasifier environment to form protective surfaces in

  20. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

    2004-10-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  1. Primordial Compositions of Refractory Inclusions

    Energy Technology Data Exchange (ETDEWEB)

    Grossman, L; Simon, S B; Rai, V K; Thiemens, M H; Hutcheon, I D; Williams, R W; Galy, A; Ding, T; Fedkin, A V; Clayton, R N; Mayeda, T K

    2008-02-20

    Bulk chemical and oxygen, magnesium and silicon isotopic compositions were measured for each of 17 Types A and B refractory inclusions from CV3 chondrites. After bulk chemical compositions were corrected for non-representative sampling in the laboratory, the Mg and Si isotopic compositions of each inclusion were used to calculate its original chemical composition assuming that the heavy-isotope enrichments of these elements are due to Rayleigh fractionation that accompanied their evaporation from CMAS liquids. The resulting pre-evaporation chemical compositions are consistent with those predicted by equilibrium thermodynamic calculations for high-temperature nebular condensates but only if different inclusions condensed from nebular regions that ranged in total pressure from 10{sup -6} to 10{sup -1} bar, regardless of whether they formed in a system of solar composition or in one enriched in OC dust relative to gas by a factor of ten relative to solar composition. This is similar to the range of total pressures predicted by dynamic models of the solar nebula for regions whose temperatures are in the range of silicate condensation temperatures. Alternatively, if departure from equilibrium condensation and/or non-representative sampling of condensates in the nebula occurred, the inferred range of total pressure could be smaller. Simple kinetic modeling of evaporation successfully reproduces observed chemical compositions of most inclusions from their inferred pre-evaporation compositions, suggesting that closed-system isotopic exchange processes did not have a significant effect on their isotopic compositions. Comparison of pre-evaporation compositions with observed ones indicates that 80% of the enrichment in refractory CaO + Al{sub 2}O{sub 3} relative to more volatile MgO + SiO{sub 2} is due to initial condensation and 20% due to subsequent evaporation for both Type A and Type B inclusions.

  2. Microstructure characteristic of SS304/BNi-2/SS304 butt joint by high temperature brazing%SS304/BNi-2/SS304高温钎焊对接接头微观结构特征

    Institute of Scientific and Technical Information of China (English)

    竺国荣; 陈虎; 祝金丹; 巩建鸣

    2011-01-01

    通过试验手段研究了SS304/BNi-2/SS304钎焊对接接头微观结构特征,使用能谱分析结合合金三元相图研究了接头区域典型的微观结构形貌和特征相变化规律,讨论了降熔元素在接头等温凝固连接过程中所起的关键作用。结果表明,在钎焊温度时,B从液相钎料向固相母材的快速扩散控制了接头的等温凝固过程,也因此决定了接头的微观结构相特征;钎焊接头通常会存在4种典型的相特征区域;钎角质量对于整个钎焊接头性能有重要影响。%The microstructure characteristic of SS304/Bni -2/SS304 butt joint was analyzed by high temperature brazing through the experimental research. Some typical microstructural morphologies and phase transition feature of the butt joint were studied by using ternary phase diagrams and EDS analysis. The critical effect of element diffusion on isothermal solidification of brazed joint was also discussed by analyzing the microstructural evolution. The results showed that the quick diffusing of boron from the liquid filler alloy into solid base metal controlled the isothermal solidification process as well as the joint microstructure. Four typical characteristic zones could be observed for the whole brazed joint. The fillet quality played a very important role in the whole joint performance.

  3. Compatibility of refractory alloys with space reactor system coolants and working fluids

    International Nuclear Information System (INIS)

    The bulk of this report deals with compatibility studies in liquid lithium and boiling potassium. Substantial information is also presented concerning the reactivity of niobium and tantalum alloys with residual gases in high and ultrahigh vacuum atmospheres. The remaining information, which is much less extensive, covers the compatibility behavior of molybdenum and tungsten alloys in alkali metals and a qualitative assessment of the use of refractory metals for containing helium in a closed Brayton cycle. 22 references, 29 figures, 14 tables

  4. Laser Brazing of Aluminum with a New Filler Wire AlZn13Si10Cu4

    Science.gov (United States)

    Tang, Z.; Seefeld, T.; Vollertsen, F.

    Laser brazing processes of aluminum with both single beam and double beam techniques were developed using a new AlZn13Si10Cu4 filler wire which has a lower solidification range comparing to normal AlSi12 filler wire and the base material. Brazing experiments on both bead on plate and flange joints showed that the new wire has a very good wettability on the aluminum samples. Comparing to the AlSi12 wire one needs a lower heat input (in some cases 73% less heat input) for joining the same samples with the new filler wire and reaches a high hardness value in the joint. In addition, brazing with double beam technique showed its potential to increase the joint quality.

  5. Looking Ahead—A New Generation of High Performance Refractory Ceramics

    Institute of Scientific and Technical Information of China (English)

    ZHONGXiangchong

    2002-01-01

    It is expected that in the new century, to cope with developments of new high temperature technologies, a new generation of high performance refractory ceramics will emerge and flourish which should include the following (1) oxide and nonoxide composites characterized by a unique combination of high hot strength, high thermal shock resistance and high corrosion resistance;(2) free CaO bearing basic refractories capable of purifying molten metal for improving cleanliness and of absorbing contaminants from waste gases for reducing environmental pollution;(3) free flowing zero cement castables with improved thermomechanical properties, thermal shock resistance and corrosion resistance and gradient castables with varying matrix composition and varying texture.

  6. Refractory Corrosion Mechanisms in a Novel High Carbon Ferromanganese Production Furnace

    Science.gov (United States)

    Gregurek, D.; Wenzl, C.; Kreuzer, D.; Spanring, A.; Kirschen, M.; Zeelie, D.; Groenewald, J.

    2016-09-01

    The present paper presents the refractory design for a novel HCFeMn smelting furnace that, other than standard submerged arc furnaces, allows the processing of fine ores. A combination of basic and non-basic materials, comprising bricks, castables and ramming was chosen, under consideration of the unique furnace design and process conditions. Post-mortem investigations on refractory samples from the different furnace zones were carried out and provided information about the main wear mechanism. Additionally, investigations of the process slag and metal were carried out both practically and theoretically using thermodynamic calculations, to better understand the corrosion phenomena observed in the post mortem samples.

  7. Refractories for Industrial Processing. Opportunities for Improved Energy Efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hayden, H. Wayne [Metals Manufacture Process and Controls Technology, Inc., Oak Ridge, TN (United States); Angelini, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Moore, Robert E. [R.E. Moore Associates, Maricopa, AZ (United States); Headrick, William L. [R.E. Moore Associates, Maricopa, AZ (United States)

    2005-01-01

    Refractories are a class of materials of critical importance to manufacturing industries with high-temperature unit processes. This study describes industrial refractory applications and identifies refractory performance barriers to energy efficiency for processing. The report provides recommendations for R&D pathways leading to improved refractories for energy-efficient manufacturing and processing.

  8. Two Conferences Held by The Refractories Branch in 2009

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ on March 29th-31th 2009,Refractory Raw Materials Academic Exchange Conference was Successfully held in Kaifeng,Henan Province,receiving 35 papers.More than 200 delegates from over 140 relative universities.scientific research institutes,enterprises on refractory raw materials and equipment manufacturing,refractory products manu-facturers,and refractories consu mers attended the meeting.

  9. Brazing of Ti- Ni Coated Diamonds%复合镀覆Ti-Ni金刚石的钎焊应用

    Institute of Scientific and Technical Information of China (English)

    王艳辉; 臧建兵; 王明智

    2001-01-01

    Latest developments of coating technology show that, when diamond crystal or PCD is coated with Ti or W by vacuum slow vapor deposition process, it can be further coated with Ni, Co or Cr by electroless plating or electroplating so as to form a composite coating on its surface. Due to the strong metallurgical adhesion between diamond and coating, diamond is easily brazed onto different metal substrate. Composite-coated diamond is mainly used for making surface-set tool to obrain high protrusion height of diamond grit and strong interface adhesion. Thus tool's lifetime and efficiency are improved greatly.%镀覆技术的研究进展表明:经过真空微蒸发镀钛、钨的金刚石单晶或聚晶,可以采用化学镀或电镀的方法在钛或钨镀层上进一步镀覆镍、钴、铬等金属,这种复合镀层与金刚石界面强力冶金结合,并且可以采用各种钎焊方法实现金刚石与多种金属基体的焊接。复合镀覆的金刚石可用于各类表镶工具的制造,获得高出刃、高磨粒结合强度,使金刚石表镶工具的使用寿命和加工效率大幅度提高。

  10. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    Science.gov (United States)

    Kiebach, Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila; Sieborg, Bertil; Chen, Ming; Hjelm, Johan; Norrman, Kion; Chatzichristodoulou, Christodoulos; Hendriksen, Peter Vang

    2016-05-01

    An Ag-Al2TiO5 composite braze was developed and successfully tested as seal for solid oxide cells. The thermo-mechanical properties of the Ag-Al2TiO5 system and the chemical compatibility between this composite braze and relevant materials used in stacks were characterized and the leak rates as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates were demonstrated. Furthermore, the long-term stability of the Ag-Al2TiO5 composite braze was studied under relevant SOFC and SOEC conditions. The stability of brazed Crofer/Ag-Al2TiO5/NiO-YSZ assemblies in reducing atmosphere and in pure oxygen was investigated over 500 h at 850 °C. Additionally, a cell component test was performed to investigate the durability of the Ag-Al2TiO5 seal when exposed to dual atmosphere. The seals performed well over 900 h under electrolysis operation conditions (-0.5 A cm2, 850 °C), and no cell degradation related to the Ag-Al2TiO5 sealing was found, indicating that the developed braze system is applicable for the use in SOFC/SOEC stacks.

  11. Effect of interlayer on the mechanical properties of YG8 hard carbide/40Cr steel brazed joints

    Institute of Scientific and Technical Information of China (English)

    Wu Mingfang; Pu Juan; Chen Jian

    2009-01-01

    The effects of Cu foil and Ni foil on the mechanical properties of YG8 hard carbide/4OCr steel brazed joints were investigated. The results show that both Cu foil and Ni foil were beneficial to decrease the residual stress and enhance the joint strength. Moreover, Ni foil exhibited the better impact on enhancing the joint strength relative to Cu foil. When Cu foil was used as interlayer material, the key factor to restrain the joint strength was the massive and quick dissolution of Cu. Therefore, in order to prevent the excessive dissolution of Cu foil, the process parameter should be controlled strictly in the brazing process.

  12. Prognostic Factors for Refractory Status Epilepticus

    Directory of Open Access Journals (Sweden)

    J. Gordon Millichap

    2013-03-01

    Full Text Available Researchers at the Mayo Clinic, Rochester, MN studied the outcome and identified prognostic factors for refractory status epilepticus (RSE in 54 adult patients, median age 52 years [range 18-93].

  13. Spalling Resistance Fast-drying Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    Wang Jing; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of spalling resistance fast-drying refractory castables.

  14. Ultra High Temperature Refractory Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Legacy refractory materials that have origins dating to the original Saturn program are commonly used in current launch facilities. Although they failure to meet...

  15. Ultra High Temperature Refractory Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Legacy refractory materials that have origins dating to the original Saturn program are commonly used in current launch facilities. Although they fail to meet the...

  16. Note: Magnification of a polarization angle with a Littrow layout brazed grating

    Science.gov (United States)

    Sasao, H.; Arakawa, H.; Kubo, H.; Kawano, Y.; Itami, K.

    2014-08-01

    A new method to magnify a small polarization angle with brazed gratings has been developed. In the method, difference in diffraction efficiency for S and P polarization components is used. The magnification dependence on the incident angle can be small by arranging the grating in Littrow layout. A magnification with a factor ˜2.7 has been demonstrated for a 10.6 μm CO2 laser beam as expected from a calculation. The method is applicable in many polarimetry fields.

  17. Mechanical characteristics of laser braze-welded aluminium-copper connections

    Science.gov (United States)

    Solchenbach, Tobias; Plapper, Peter

    2013-12-01

    The mechanical characteristics of dissimilar Al-Cu connections, joined by a novel, robust laser braze-welding process are reported. A fiber laser is used in combination with a 2D galvoscanner to provide spatial power modulation by superposed circular beam oscillation. With the help of statistical experimental design, a broad range of processing parameters has been investigated in order to understand their effects on the joint characteristics. A maximum shear strength of 121 MPa has been detected within the scope of the experiments.

  18. Control of microstructure in soldered, brazed, welded, plated, cast or vapor deposited manufactured components

    Science.gov (United States)

    Ripley, Edward B.; Hallman, Russell L.

    2015-11-10

    Disclosed are methods and systems for controlling of the microstructures of a soldered, brazed, welded, plated, cast, or vapor deposited manufactured component. The systems typically use relatively weak magnetic fields of either constant or varying flux to affect material properties within a manufactured component, typically without modifying the alloy, or changing the chemical composition of materials or altering the time, temperature, or transformation parameters of a manufacturing process. Such systems and processes may be used with components consisting of only materials that are conventionally characterized as be uninfluenced by magnetic forces.

  19. The modified atkins diet in refractory epilepsy.

    Science.gov (United States)

    Sharma, Suvasini; Jain, Puneet

    2014-01-01

    The modified Atkins diet is a less restrictive variation of the ketogenic diet. This diet is started on an outpatient basis without a fast, allows unlimited protein and fat, and does not restrict calories or fluids. Recent studies have shown good efficacy and tolerability of this diet in refractory epilepsy. In this review, we discuss the use of the modified Atkins diet in refractory epilepsy.

  20. The Modified Atkins Diet in Refractory Epilepsy

    Directory of Open Access Journals (Sweden)

    Suvasini Sharma

    2014-01-01

    Full Text Available The modified Atkins diet is a less restrictive variation of the ketogenic diet. This diet is started on an outpatient basis without a fast, allows unlimited protein and fat, and does not restrict calories or fluids. Recent studies have shown good efficacy and tolerability of this diet in refractory epilepsy. In this review, we discuss the use of the modified Atkins diet in refractory epilepsy.

  1. Status epilepticus: Analysis of refractory cases

    OpenAIRE

    B. P. Gladov; O. A. Podgornaya; P. N. Vlasov

    2016-01-01

    Objective: to analyze refractory status epilepticus (SE) cases.Patients and methods. Fifteen female patients aged 21 to 62 years with refractory SE were comprehensively examined using long-term electroencephalography monitoring. The investigators evaluated the efficiency of treatment regimens with intravenous antiepileptic drugs (AEDs), such as diazepam (DZP); valproic acid (VPA); levetiracetam; and lacosamide and their combinations, at the prehospital and hospital stages, as well as SE thera...

  2. REFRACTORY THROMBOCYTOPENIA AND NEUTROPENIA: A DIAGNOSTIC CHALLENGE

    Directory of Open Access Journals (Sweden)

    Emmanuel Gyan

    2015-02-01

    Full Text Available Background. The 2008 WHO classification identified refractory cytopenia with unilineage dysplasia (RCUD as a composite entity encompassing refractory anemia, refractory thrombocytopenia (RT, and refractory neutropenia (RN, characterized by 10% or more dysplastic cells in the bone marrow respective lineage. The diagnosis of RT and RN is complicated by several factors.  Diagnosing RT first requires exclusion of familial thrombocytopenia, chronic auto-immune thrombocytopenia, concomitant medications, viral infections, or hypersplenism. Diagnosis of RN should also be made after ruling out differential diagnoses such as ethnic or familial neutropenia, as well as acquired, drug-induced, infection-related or malignancy-related neutropenia. An accurate quantification of dysplasia should be performed in order to distinguish RT or RN from the provisional entity named idiopathic cytopenia of unknown significance (ICUS. Cytogenetic analysis, and possibly in the future somatic mutation analysis (of genes most frequently mutated in MDS, and flow cytometry analysis aberrant antigen expression on myeloid cells may help in this differential diagnosis. Importantly, we and others found that, while isolated neutropenia and thrombocytopenia are not rare in MDS, those patients can generally be classified (according to WHO 2008 classification as refractory cytopenia with multilineage dysplasia or refractory anemia with excess blasts, while RT and RN (according to WHO 2008 are quite rare.These results suggest in particular that identification of RT and RN as distinct entities could be reconsidered in future WHO classification updates.

  3. 高硅铝合金真空钎焊接头组织与性能测试研究%Microstructure and Properties" Testing of Hypereutectic Si-A1 Alloy Vacuum Brazed Joint

    Institute of Scientific and Technical Information of China (English)

    陈潇潇; 侯玲; 徐道荣

    2012-01-01

    选用Cu箔、Zn及BA188SiMg片状钎料作为填充金属,采用真空加热方法进行高硅铝合金的钎焊连接,并对接头进行光学金相、显微硬度、扫描电子显微等测试、分析、研究。结果表明:3种钎料钎焊高硅铝合金,通过凝固、结晶等过程形成冶金结合,生成共晶体和固溶体组织,形成可靠的连接接头,外观良好。%Hypereutectic Si A1 Alloys were connected by vacuum soldering with the filler of BAI88SiMg, pure copper and zinc, and the joints of brazing were analyzed and researched by optical microscope,Vickers and scanning electron microscopy. The results show that hypereutectic Si-A1 alloys can be connected hard with the solid solution and eutectic by the process of solidification and crystallization with three brazing filler metals, and reliable joints with good surface are formed.

  4. Production of ceramic-metal joints for high-vacuum applications and development of simulation program for discharge tube

    Energy Technology Data Exchange (ETDEWEB)

    Kang, S. H.; Chung, K. H. [Seoul National University, Seoul (Korea)

    2000-04-01

    To develop a ceramic-metal jointed tube for high-vacuum applications, metalizing process and active metal brazing were investigated. Active metal brazing was adopted as a joining process to produce a high-vacuum tube which had high joint strength and reliability. A possibility for the development of new composition of Mo-Mn paste was studied. Also, to improve the strength and reliability of active metal brazed joint, TiN coating was introduced as a diffusion barrier. It was revealed that TiN coating could improve the joint strength and reliability. 100mm {phi} tube joint was produced using incusil ABA brazing alloy. The strength and reliability of manufactured tube showed higher value than commercial one. The electric field distribution in ceramic tube under high voltage was analyzed. Two dimensional electric field distribution was investigated under the existence of charged particles. From this result, electric field distribution at the surface of ceramic tube and the location of high electric field was predicted. Finally, Arc discharge was simulated to analyze the effect of arc discharge on the discharge tube wall. The maximum temperature of arc was 12000-13000K. The wall temperature was increased 100-170K by the arc discharge. 45 refs., 57 figs., 4 tabs. (Author)

  5. Melting Point Depression and Fast Diffusion in Nanostructured Brazing Fillers Confined Between Barrier Nanolayers

    Science.gov (United States)

    Kaptay, G.; Janczak-Rusch, J.; Jeurgens, L. P. H.

    2016-08-01

    Successful brazing using Cu-based nanostructured brazing fillers at temperatures much below the bulk melting temperature of Cu was recently demonstrated (Lehmert et al. in, Mater Trans 56:1015-1018, 2015). The Cu-based nano-fillers are composed of alternating nanolayers of Cu and a permeable, non-wetted AlN barrier. In this study, a thermodynamic model is derived to estimate the melting point depression (MPD) in such Cu/AlN nano-multilayers (NMLs) as function of the Cu nanolayer thickness. Depending on the melting route, the model predicts a MPD range of 238-609 K for Cu10nm/AlN10nm NMLs, which suggests a heterogeneous pre-melting temperature range of 750-1147 K (476-874 °C), which is consistent with experimental observations. As suggested by basic kinetic considerations, the observed Cu outflow to the NML surface at the temperatures of 723-1023 K (450-750 °C) can also be partially rationalized by fast solid-state diffusion of Cu along internal interfaces, especially for the higher temperatures.

  6. Melting Point Depression and Fast Diffusion in Nanostructured Brazing Fillers Confined Between Barrier Nanolayers

    Science.gov (United States)

    Kaptay, G.; Janczak-Rusch, J.; Jeurgens, L. P. H.

    2016-05-01

    Successful brazing using Cu-based nanostructured brazing fillers at temperatures much below the bulk melting temperature of Cu was recently demonstrated (Lehmert et al. in, Mater Trans 56:1015-1018, 2015). The Cu-based nano-fillers are composed of alternating nanolayers of Cu and a permeable, non-wetted AlN barrier. In this study, a thermodynamic model is derived to estimate the melting point depression (MPD) in such Cu/AlN nano-multilayers (NMLs) as function of the Cu nanolayer thickness. Depending on the melting route, the model predicts a MPD range of 238-609 K for Cu10nm/AlN10nm NMLs, which suggests a heterogeneous pre-melting temperature range of 750-1147 K (476-874 °C), which is consistent with experimental observations. As suggested by basic kinetic considerations, the observed Cu outflow to the NML surface at the temperatures of 723-1023 K (450-750 °C) can also be partially rationalized by fast solid-state diffusion of Cu along internal interfaces, especially for the higher temperatures.

  7. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    Science.gov (United States)

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  8. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    Directory of Open Access Journals (Sweden)

    Shoji Hayashi

    Full Text Available Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal.

  9. Induction brazing of 6063/3 A21 aluminum alloy%6063和3A21铝合金的感应钎焊应用研究

    Institute of Scientific and Technical Information of China (English)

    杨林

    2013-01-01

    介绍了感应钎焊技术在雷达产品常用钎焊铝合金上的应用,通过对铝合金感应加热的感应器优化设计技术和精密温控技术的研究,实现了铝合金感应钎焊的精密控温,进行了管与管、管与法兰异型接头的感应器设计,开展了铝合金的感应硬钎焊工艺研究,分析了铝合金感应钎焊工件的钎焊缝和钎焊圆角、尺寸变形精度、表面氧化和微观组织等.文中实现了铝合金复杂结构的感应钎焊,并应用于铝合金6063法兰和3A21方型波导管接头的钎焊,为此类结构提供一种新的焊接方法.%The application of induction brazing to aluminum alloy composite in radar was introduced. The induction brazing temperature was precisely controlled by the optimization of induction coil and the research on temperature - control technology. The induction coil used in brazing tube/tube or tube/flange joint was design, and the induction brazing process was also studied. The brazed joint, brazing deformation, surface oxidation, and microstructure of the aluminum alloy were analyzed. This study realizes the induction brazing of aluminum alloy composite with complicate structure, and this technology was applied to braze 6063 aluminum alloy flange and 3A21 aluminum alloy rectangle wave guide, which provided a new method to braze aluminum alloy composite with similar structure.

  10. PREPARATION OF REFRACTORY OXIDE MICROSPHERE

    Science.gov (United States)

    Haws, C.C. Jr.

    1963-09-24

    A method is described of preparing thorium oxide in the form of fused spherical particles about 1 to 2 microns in diameter. A combustible organic solution of thorium nitrate containing additive metal values is dispersed into a reflected, oxygen-fed flame at a temperature above the melting point of the resulting oxide. The metal additive is aluminum at a proportion such as to provide 1 to 10 weight per cent aluminum oxide in the product, silicon at the same proportion, or beryllium at a proportion of 12 to 25 weight per cent beryllium oxide in the product. A minor proportion of uranium values may also be provided in the solution. The metal additive lowers the oxide melting point and allows fusion and sphere formation in conventional equipment. The product particles are suitable for use in thorium oxide slurries for nuclear reactors. (AEC)

  11. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    DEFF Research Database (Denmark)

    Kiebach, Wolff-Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila;

    2016-01-01

    as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates...

  12. Issues of low activation brazing of SiC f/SiC composites by using alloys without free silicon

    Science.gov (United States)

    Riccardi, B.; Nannetti, C. A.; Petrisor, T.; Woltersdorf, J.; Pippel, E.; Libera, S.; Pilloni, L.

    2004-08-01

    The paper presents a novel low activation brazing technique for SiC f/SiC composites. The brazing alloy does not contain free silicon and is based on the use of a Si-44Cr at.% eutectic and the intermetallic CrSi 2 (melting temperatures 1390 and 1490 °C, respectively). These are advantageous because the melting point is low enough to avoid degradation of the advanced fibres and of the interphases in the composite, and the Si-Cr intermetallics are chemically compatible with silicon carbide. Both the eutectic and the intermetallic were prepared before brazing operations by melting a Si-Cr mixture. The joining was performed under vacuum (about 10 -4 Pa). Systematic investigations of the microstructure and of the nanochemistry (TEM, EELS, ELNES) of the Si-Cr joints reveal that direct chemical Si-Si, Cr-C and Si-Cr bonds across the interface are responsible for the adhesion: the interfaces were proved to be nearly atomically sharp and adhesive. Altogether, this brazing procedure enables joints with sufficient strength and with a microstructure comparable with that of the starting powders to be obtained.

  13. Joining of CBN abrasive grains to medium carbon steel with Ag-Cu/Ti powder mixture as active brazing alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ding, W.F. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China)]. E-mail: dingwf2000@vip.163.com; Xu, J.H. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Shen, M. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Su, H.H. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Fu, Y.C. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Xiao, B. [College of Mechanical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China)

    2006-08-25

    In order to develop new generation brazed CBN grinding wheels, the joining experiments of CBN abrasive grains and medium carbon steel using the powder mixture of Ag-Cu alloy and pure Ti as active brazing alloy are carried out at elevated temperature under high vacuum condition. The relevant characteristics of the special powder mixture, the microstructure of the interfacial region, which are both the key factors for determining the joining behavior among the CBN grains, the filler layer and the steel substrate, are investigated extensively by means of differential thermal analysis (DTA), scanning electron microscope (SEM) and energy dispersion spectrometer (EDS), as well X-ray diffraction (XRD) analysis. The results show that, similar to Ag-Cu-Ti filler alloy, Ag-Cu/Ti powder mixture exhibits good soakage capability to CBN grains during brazing. Moreover, Ti in the powder mixture concentrates preferentially on the surface of the grains to form a layer of needlelike Ti-N and Ti-B compounds by chemical metallurgic interaction between Ti, N and B at high temperature. Additionally, based on the experimental results, the brazing and joining mechanism is deeply discussed in a view of thermodynamic criterion and phase diagram of Ti-B-N ternary system.

  14. 78 FR 53159 - Standard for Welding, Cutting, and Brazing; Extension of the Office of Management and Budget's...

    Science.gov (United States)

    2013-08-28

    ... Paperwork Reduction Act of 1995 (44 U.S.C. 3506 et seq.) and Secretary of Labor's Order No. 1-2012 (77 FR... Occupational Safety and Health Administration Standard for Welding, Cutting, and Brazing; Extension of the... Budget's (OMB) approval of the information collection requirements contained in the Standard for...

  15. Manufacturing and High Heat Flux Testing of Brazed Flat-Type W/CuCrZr Plasma Facing Components

    Science.gov (United States)

    Lian, Youyun; Liu, Xiang; Feng, Fan; Chen, Lei; Cheng, Zhengkui; Wang, Jin; Chen, Jiming

    2016-02-01

    Water-cooled flat-type W/CuCrZr plasma facing components with an interlayer of oxygen-free copper (OFC) have been developed by using vacuum brazing route. The OFC layer for the accommodation of thermal stresses was cast onto the surface of W at a temperature range of 1150 °C-1200 °C in a vacuum furnace. The W/OFC cast tiles were vacuum brazed to a CuCrZr heat sink at 940 °C using the silver-free filler material CuMnSiCr. The microstructure, bonding strength, and high heat flux properties of the brazed W/CuCrZr joint samples were investigated. The W/Cu joint exhibits an average tensile strength of 134 MPa, which is about the same strength as pure annealed copper. High heat flux tests were performed in the electron beam facility EMS-60. Experimental results indicated that the brazed W/CuCrZr mock-up experienced screening tests of up to 15 MW/m2 and cyclic tests of 9 MW/m2 for 1000 cycles without visible damage. supported by National Natural Science Foundation of China (No. 11205049) and the National Magnetic Confinement Fusion Science Program of China (No. 2011GB110004)

  16. Analysis on the Causes for Refractory GERD

    Institute of Scientific and Technical Information of China (English)

    陈婕; 许军英; 徐勇; 谢小平; 易粹琼; 侯晓华

    2002-01-01

    To analyze the causes of failure in conventional treatment to refractory gastroesophageal reflux diseases (GERD) patients, 16 refractory GERD patients (group R) and 16 eases of GERD primarily diagnosed (group P) were studied. Endoscopy, pathologic examination and 14C urea breath test were conducted in every patient. 24 h ambulatory pH and bilirubin monitoring were performed with Digitrapper MI Ⅲ and Synetics Bilitec 2000. It was found that esophagitis in group R was more severe than in group P. The rate of Helicobacter pylori infection in group R was significantly lower than in group P. Fraction time pH below 4. 00 was not longer while the bile reflux represented by fraction time abs above 0. 14 was greater for patients in the group R as compared with those in the group P. The mixed refluxes and pure bile refluxes between the two groups had significant difference. The reflux episodes in the group R mainly occurred during nights. These results indicated that severe esophagitis, especially Barrett's esophagus with complications makes it difficult to control GERD. Severe duodenogastroesophageal refluxes (DGER) are often accompanied by refractory GERD. Mixed refluxes aggravate the esophageal injuries. Pure bile refluxes and nocturnal refluxes may cause failure of administration of proton pump inhibitors (PPI) in the morning. Helicobacter pylori infection and acid refluxes may not be the direct cause of refractoriness. Individual refractory GERD patient without abnormal results on pH or bile reflux recently should be diagnosed again.

  17. Bibliography of the technical literature of the Materials Joining Group, Metals and Ceramics Division, 1951 through June 1987

    International Nuclear Information System (INIS)

    This document contains a listing of the written scientific information originating in the Materials Joining Group (formerly the Welding and Brazing Group), Metals and Ceramics Division, Oak Ridge National Laboratory during 1951 through June 1987. It is a registry of about 400 documents as nearly as possible in the order in which they were issued

  18. Bibliography of the technical literature of the Materials Joining Group, Metals and Ceramics Division, 1951 through June 1987

    Energy Technology Data Exchange (ETDEWEB)

    David, S.A.; Goodwin, G.M.; Gardner, K. (comps.)

    1987-08-01

    This document contains a listing of the written scientific information originating in the Materials Joining Group (formerly the Welding and Brazing Group), Metals and Ceramics Division, Oak Ridge National Laboratory during 1951 through June 1987. It is a registry of about 400 documents as nearly as possible in the order in which they were issued.

  19. Dramatic response to infliximab in refractory neurosarcoidosis

    Directory of Open Access Journals (Sweden)

    Chintamaneni Sreekanth

    2010-01-01

    Full Text Available Sarcoidosis is a systemic disease characterized by noncaseating granulomas in the involved organs. Neurologic manifestations involving the central and/or peripheral nervous system occur in about 5% of patients. Neurosarcoidosis is often refractory to conventional treatment and therefore more effective treatment options are needed. While the etiology of the disease is still unknown, there is now a better understanding of its pathogenesis on a molecular level. It is clear that tumor necrosis factor-α (TNFα plays a pivotal role in the development of the granulomas and it is believed to be a key cytokine involved in the pathogenesis of the disease. Taking advantage of this better understanding of disease pathogenesis, anti-TNFα agents are being increasingly used to treat refractory sarcoidosis. We report a patient with refractory neurosarcoidosis who showed dramatic improvement in the clinical and radiological manifestations following treatment with infliximab; he suffered a relapse upon discontinuation of the medication.

  20. Cell therapy of refractory Crohn's disease.

    Science.gov (United States)

    Knyazev, O V; Parfenov, A I; Shcherbakov, P L; Ruchkina, I N; Konoplyannikov, A G

    2013-11-01

    We analyzed medium-term efficiency and safety of biological therapy of Crohn's disease, in particular transplantation of allogenic mesenchymal stromal bone marrow cells and anticytokine therapy with selective immunosuppressive agents. It was found that both methods of biological therapy of refractory Crohn's disease resulted in clinical and in some cases endoscopic remission. In most cases, clinical remission was maintained without steroid hormone therapy. Thus, both methods produce comparable clinical results. It was concluded that transplantation of mesenchymal stromal bone marrow cells could be considered as a promising method in the therapy of refractory Crohn's disease comparable by its efficiency with infliximab therapy. PMID:24319711

  1. Theoretical evaluation of thermal imaging for detection of erosive wear of internally refractory-lined transfer lines

    Energy Technology Data Exchange (ETDEWEB)

    Hsieh, C. K.; Ellingson, W. A.; Su, K. C.

    1980-05-01

    Infrared scanning has potential use in detecting erosive wear (thickness change) of the refractory surface of large-diameter steel pipes internally lined with refractory concrete, which are typical of those used in coal-conversion processes. An analytical study was conducted to determine the viability of this method. Heat-transfer models were developed to predict surface-temperature distributions on the outer metal surface for various erosive-wear conditions on the inner surface, assuming uniform inner-surface temperature. Variables investigated included thermal conductivity of the refractory concrete, thermal contact resistance between the steel shell and the refractory, outer-surface convective coefficient, outer-surface radiative properties, and refractory-lining thickness and composition. The study used two- and three-dimensional heat-transfer models and various well-defined rectangular cavities on the inner surface. Temperature resolution, and thus calculation of cavity sizes from surface-temperature profiles, is better when the convective coefficient is small and the interfacial contact resistance is uniformly low. The presence of dual refractory-concrete liners using a layer of insulating concrete between the hot-face lining and the steel shell, together with thick steel (t > 25 mm), tends to smear temperature patterns and reduce the temperature gradient so that calculation of cavity shapes becomes impractical. 44 figures, 15 tables.

  2. Method for preparing hollow metal oxide microsphere

    Science.gov (United States)

    Schmitt, C.R.

    1974-02-12

    Hollow refractory metal oxide microspheres are prepared by impregnating resinous microspheres with a metallic compound, drying the impregnated microspheres, heating the microspheres slowly to carbonize the resin, and igniting the microspheres to remove the carbon and to produce the metal oxide. Zirconium oxide is given as an example. (Official Gazette)

  3. Experimental constraints on heating and cooling rates of refractory inclusions in the early solar system

    Science.gov (United States)

    Boynton, W. V.; DRAKE; HILDEBRAND; JONES; LEWIS; TREIMAN; WARK

    1987-01-01

    The refractory inclusions in carbonaceous chondrites were the subject of considerable interest since their discovery. These inclusions contain minerals that are predicted to be some of the earliest condensates from the solar nebula, and contain a plethora of isotopic anomalies of unknown origin. Of particular interest are those coarse-grained inclusions that contain refractory metal particles (Fe, Ni, Pt, Ru, Os Ir). Experimental studies of these inclusions in terrestrial laboratories are, however, complicated because the dense particles tend to settle out of a molten or partially molten silicate material. Heating experiments in the Space Station technology and microgravity in order to observe the effects of metal nuggets (which may act as heterogeneous nucleation sites) on nucleation rates in silicate systems and to measure simultaneously the relative volatilization rate of siderophile and lithophile species. Neither experiment is possible in the terrestrial environment.

  4. Roasting of refractory gold and silver concentrate; Tostacion de un concentrado refractario de oro y plata

    Energy Technology Data Exchange (ETDEWEB)

    Coraonado, J. H.; Encinas, M. A.; Leyva, M. A.; Valenzuela, J. L.; Valenzuela, A.; Munive, G. T.

    2012-11-01

    In processing of precious metal ores with high pyrite content, refractory concentrates are obtained, which are difficult to process. A refractory gold and silver concentrate was leached with sodium cyanide. Results show low extraction percentages, being 34 % of gold and 40 % of silver. A roasting method to oxidize the concentrate was used, making it more susceptible to cyanidation, hence a more efficient way to extract precious metals. The variables include roasting temperature and roasting and cyanidation time. In addition, the hot calcine was added to the leaching solution at room temperature to analyze the effect on particle size and recovery. The best results, although not entirely satisfactory (50 % of gold and 61 % of silver) were obtained by roasting the concentrate for 4 h at 600 degree centigrade, followed by cyanidation for 20 h. The lime consumption to raise the pH to about 11.3 was increased markedly to 25 kg/m{sup 3}. (Author) 11 refs.

  5. Recent advances in silica-alumina refractory: A review

    Directory of Open Access Journals (Sweden)

    Chaouki Sadik

    2014-06-01

    Full Text Available In this article, the elaboration and the characterization of silica-alumina refractory have been reviewed. Refractory oxides encompass a broad range of unary, binary, and ternary ceramic compounds that can be used in structural, insulating, and other applications. This paper provides a historical perspective on the elaboration and the use of silica-alumina refractory, reviews applications for refractory oxides, describes typical processing routes, overviews fundamental structure–property relations, and summarizes the properties of these materials.

  6. ON FABRICATION AND BRAZING OF 15A, 120 keV CONTINUOUS DUTY ACCELERATOR GRID ASSEMBLIES

    Energy Technology Data Exchange (ETDEWEB)

    Biagi, L.A.; Koehler, G.W.; Paterson, J.A.

    1980-05-01

    The development of high intensity neutral beam injectors at the Lawrence Berkeley Laboratory has progressed from relatively low duty cycle, low energy devices to the next generation of continuous duty high energy units. The earlier pulsed versions were designed with edge cooled grid structures described ·in a previous publication. The prerequisites set by the higher duty cycle devices no longer allow the edge cooling methods to be employed. Hollow molybdenum grid rails with deionized cooling water flowing at pressures of approximately 1.73 x 10{sup 6}Pa (250 PSI) at from 1.135 to 1.89 liters per minute (.3 to .5 GPM) are brazed to Type 304L stainless steel rail holders.

  7. Rapidly solidified surface melts of Ni-B-Si-Cr brazing alloy

    Science.gov (United States)

    Tucker, T. R.; Ayers, J. D.

    1981-10-01

    Sintered powder layers of a Ni-based brazing alloy were consolidated by scanned electron beam radiation to produce a continuous fused coating. The surface of this coating was then remelted by laser and electron beams under differing conditions, resulting in a variety of resolidification structures. Alloy BNi2 was chosen for these studies because it exhibits substantial hardening on grain refinement and because it can be prepared in the glassy state relatively easily. Surface microhardness for BNi2 reaches a maximum of about 1200 DPH at a cooling rate approaching 105 K/s. For higher quench rates, hardness decreases and ductility increases. As the cooling rate approaches 107 k/s, overlapping beam scans produce an extended amorphous surface. A solidification rate higher than that needed to produce an amorphous structure in a single melt pass is necessary to avoid surface cracking or crystallization when overlapping melt passes are employed.

  8. Microstructure and mechanical properties of MoSi2–MoSi2 joints brazed by Ag–Cu–Zr interlayer

    International Nuclear Information System (INIS)

    Highlights: ► Brazing of MoSi2–MoSi2 using Ag–Cu–Zr interlayer at different temperatures. ► Investigation of shear strength and microstructure of the joint by SEM and XRD. ► Formation of Ag-rich solid solution and various Cu–Zr–Si intermetallic compounds. ► Maximum shear strength for the sample with 830 °C brazing temperature. ► Various fracture path and morphology at different brazing temperatures. - Abstract: The present work investigates joining of two MoSi2 parts through Cusil/Zr/Cusil interlayer with Cusil being a commercial eutectic of Cu–Ag alloy. The joining operation was implemented in an inert gas tube furnace by brazing. The brazing temperature ranged from 800 to 930 °C while the operation lasted for 60 min. Evaluation of joints strength through shear loading identified the maximum strength 60.31 MPa for the brazed sample at 830 °C. Interfacial microstructure was studied by Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray Diffraction (XRD) techniques. Applying the temperature of 830 °C was led to a uniform dense joint consisting of various phases with excellent bonding within the interfaces. XRD and EDS results revealed different phases such as Mo5Si3, Ag-rich solid solution and Cu10Zr7 at the interface. At higher brazing temperatures the amount of intemetallic compounds and residual stresses increased and therefore, mechanical properties of the joint degraded. The fracture analysis by SEM revealed various fracture path and morphology for different brazing temperatures

  9. Furnace Brazing of Diamond Grinding Wheel with Ni-Cr Alloy under Vacuum Atmosphere%Ni-Cr合金真空单层钎焊金刚石砂轮

    Institute of Scientific and Technical Information of China (English)

    肖冰; 徐鸿钧; 武志斌; 徐西鹏

    2001-01-01

    单层高温钎焊超硬磨料砂轮具有传统电镀砂轮无法比拟的优异磨削性能,国内应及早研制开发应用此种砂轮。本文利用真空炉中钎焊的方法,用Ni-Cr合金钎料,适当控制钎焊温度、保温时间和冷却速度,实现了金刚石与钢基体间的高强度连接。扫描电镜X射线能谱,结合金相及试样逐层的X射线结构分析,剖析了Ni-Cr合金与金刚石和钢基体钎焊界面的微区组织结构;揭示了Ni-Cr合金对金刚石和钢基体表面的浸润和钎焊机理。即在钎焊过程中会在金刚石界面形成富Cr层并与金刚石表面的C元素反应生成Cr7C3,在钢基体结合界面上Ni-Cr合金和钢基体中的元素相互扩散形成冶金结合,这是实现合金层与金刚石和钢基体都有高结合强度的主要因素。最后重负荷磨削试验表明金刚石为正常磨损,没有整颗金刚石脱落,说明金刚石确有高的把持强度。%The brazing of a monolayer diamond grinding wheel with active filler metals can show distinct advantages over conventional electroplated diamond grinding wheel in terms of faster cutting and longer life.The present study has shown that a commercially available Ni-Cr alloy can be used as an active filler material for brazing diamond grit.Furnace brazing is carried out in a current of vacuum.SEM-EDS microanalyses have shown that during brazing the chromium present in the alloy segregated preferentially to the surface of the diamond to form a chromium-rich reaction product.X-ray diffraction reveals that the wetting and bonding behaviour on diamond surface by Ni-Cr alloy melt is realized through Cr7C3 which is produced by interaction between Cr atoms of Ni-Cr alloy and C atoms of diamond surface at elevated temperatures.The analyses also indicate that the bond between the alloy and the steel substrate is established through a cross-difusion of iron and chromium.Finally,a grinding test shows that the wear modes

  10. Export and Import Situation of Refractories in China

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    China has been the biggest country in production and exporting of refractories. The article describes the problems in the export and import and suggestions on development of refractories. In the future, China will expand its cooperation with world refractories community in science, technology, economy and trade to play a more important role in the international and domestic markets.

  11. USE OF A COBALT BASED METALLIC-GLASS IN JOINING MOSI2 TO STAINLESS STEEL

    Energy Technology Data Exchange (ETDEWEB)

    R. VAIDYA; P. RANGASWAMY; ET AL

    2001-04-01

    The successful use of a cobalt-based metallic-glass in joining molybdenum disilicide (MoSi{sub 2}) to stainless steel 316L was demonstrated. Such joints are being investigated for sensor tube applications in glass melting operations. The cobalt-based metallic-glass (METGLAS{trademark} 2714A) was found to wet the MoSi{sub 2} and stainless steel surfaces and provide high quality joints. Joining was completed at 1050 C for 60 minutes in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainless steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Post-brazing metallographic evaluations coupled with quantitative elemental analysis indicated the presence of a Co-Cr-Si ternary phase with CoSi and CoSi{sub 2} precipitates within the braze. The residual stresses in these molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L joints were evaluated using X-ray diffraction and instrumented indentation techniques. These measurements revealed that significant differences are induced in the residual stresses in MoSi{sub 2} and stainless steel depending on the joining technique employed. Push-out tests were carried out on these joints to evaluate the joint strength.

  12. Interlayer design to control interfacial microstructure and improve mechanical properties of active brazed Invar/SiO2–BN joint

    International Nuclear Information System (INIS)

    Ag–Cu/Cu/Ag–Cu–Ti composite interlayer was successfully designed to braze Invar alloy and SiO2–BN ceramic. The effect of Cu-foil thickness on the microstructure and mechanical properties of the brazed joints was investigated. The results showed that, compared with single Ag–Cu–Ti brazing foil, the formation of brittle Fe2Ti and Ni3Ti compounds detrimental to the joint strength was greatly inhibited by using composite interlayer. The active Ti atoms in the liquid filler reacted with SiO2–BN ceramic to form a TiN–TiB2 fine-grain layer. The desired interfacial microstructure composed of layered Ag- and Cu-based solid solutions was obtained, which was beneficial for the joint strength. The shear strength of brazed joints was 207% higher than the joints brazed with single Ag–Cu–Ti foil when a 100 μm thick Cu interlayer was used. The inhibition of brittle compounds formation was attributed to the control of reaction sequences during brazing and to the addition of Cu barrier layer

  13. Drug Resistance Proteins and Refractory Epilepsy

    OpenAIRE

    J Gordon Millichap

    2002-01-01

    Expression of multi-drug resistance gene-1 P-glycoprotein (MDR1) and multidrug resistance-associated protein 1 (MRP1) in refractory epilepsy was studied at the Epilepsy Research Group, Institutes of Neurology and Child Health, University College, London, and Radcliffe Infirmary, Oxford, UK.

  14. Interface Behavior of Mg alloy Eutectic Brazing%镁合金共晶钎焊界面行为

    Institute of Scientific and Technical Information of China (English)

    白莉

    2012-01-01

    Magnesium alloy was bonded by eutectic contacting reaction brazing using pure silver interlayer, and the microstructure, interface diffusion behavior of elements of the welded joint was studied. The results from the experiment show that the eutectic contacting reaction brazing can achieve effective connection of magnesium alloy, and the interface has relatively higher content of silver, which has the obvious trend of diffusion for both sides of magnesium alloy.%采用纯银做中间层共晶钎焊工艺对镁合金进行连接,研究了接头微观组织及界面元素扩散行为.结果表明,采用共晶钎焊可以实现镁合金的有效连接,结合界面银元素相对含量较高,有着明显的向两边镁合金扩散的趋势.

  15. Two-beam Laser Brazing of Thin Sheet Steel for Automotive Industry Using Cu-base Filler Material

    Science.gov (United States)

    Mittelstädt, C.; Seefeld, T.; Reitemeyer, D.; Vollertsen, F.

    This work shows the potential of two-beam laser brazing for joining both Zn-coated steel and 22MnB5. Brazing of Zn-coated steel sheets using Cu-Si filler wire is already state of the art in car manufacturing. New press-hardened steels like 22MnB5 are more and more used in automotive industry, offering high potential to save costs and improve structural properties (reduced weight / higher stiffness). However, for joining of these ultra-high strength steels investigations are mandatory. In this paper, a novel approach using a two-beam laser brazing process and Cu-base filler material is presented. The use of Cu-base filler material leads to a reduced heat input, compared to currently applied welding processes, which may result in benefits concerning distortion, post processing and tensile strength of the joint. Reliable processing at desired high speeds is attained by means of laser-preheating. High feed rates prevent significant diffusion of copper into the base material.

  16. The Role of Zinc Layer During Wetting of Aluminium on Zinc-coated Steel in Laser Brazing and Welding

    Science.gov (United States)

    Gatzen, M.; Radel, T.; Thomy, C.; Vollertsen, F.

    The zinc layer of zinc-coated steel is known to be a crucial factor for the spreading of liquid aluminium on the coated surface. For industrial brazing and welding processes these zinc-coatings enable a fluxless joining between aluminium and steel in many cases. Yet, the reason for the beneficial effect of the zinc to the wetting process is not completely understood. Fundamental investigations on the wetting behaviour of single aluminium droplets on different zinc-coated steel surfaces have revealed a distinct difference between coated surfaces at room temperature and at elevated temperature regarding the influence of different coating thicknesses. In this paper the case of continuous laser brazing and welding processes of aluminium and commercial galvanized zinc-coated steel sheets are presented. It is shown that in the case of bead-on-plate laser beam brazing, the coating thickness has a measureable effect on the resulting wetting angle and length but does not have a significant impact in case of overlap laser beam welding. This might be linked to different heat transfer conditions. The results also strongly indicate that proper initialbreakup of oxide layers is still required to accomplish good wetting on zinc-coated surfaces.

  17. Thermal boundary conductance between refractory metal carbides and diamond

    International Nuclear Information System (INIS)

    The thermal boundary conductance (TBC) between thin films of Cr, Mo, Nb and W and diamond substrates has been measured using time domain thermoreflectance before and after a high-vacuum heat treatment at 800 °C for 2 h. While no signs of carbide formation could be detected in as-deposited layers by scanning transmission electron microscopy energy dispersive X-ray spectroscopy elemental analysis, the heat treatment led to partial (W, Mo) or full conversion (Cr, Nb) of the film into carbide. The measured TBC values on as-deposited samples of 315, 220, 220 and 205 MW m-2K-1 measured for, respectively, the Cr, Mo, Nb and W samples, were found to not be significantly altered by the heat treatment

  18. Refractory metal nuggets in different types of cosmic spherules.

    Digital Repository Service at National Institute of Oceanography (India)

    Rudraswami, N.G.; ShyamPrasad, M.; Plane, J.M.C.; Berg, T.; Feng, W.; Balgar, S.

    a fremdling-like object in a cosmic spherule which has a nugget encased in Fe–Ni and sulfide phases, similar to those typically observed in CAIs of CV or CO chondrites. The atmospheric entry for this rare cosmic spherule appears to have taken place...

  19. Design of Refractory Metal Life Test Heat Pipe and Calorimeter

    Science.gov (United States)

    Martin, J. J.; Reid, R. S.; Bragg-Sitton, S. M.

    2010-01-01

    Heat pipe life tests have seldom been conducted on a systematic basis. Typically, one or more heat pipes are built and tested for an extended period at a single temperature with simple condenser loading. Results are often reported describing the wall material, working fluid, test temperature, test duration, and occasionally the nature of any failure. Important information such as design details, processing procedures, material assay, power throughput, and radial power density are usually not mentioned. We propose to develop methods to generate carefully controlled data that conclusively establish heat pipe operating life with material-fluid combinations capable of extended operation. The test approach detailed in this Technical Publication will use 16 Mo-44.5%Re alloy/sodium heat pipe units that have an approximate12-in length and 5/8-in diameter. Two specific test series have been identified: (1) Long-term corrosion rates based on ASTM-G-68-80 (G-series) and (2) corrosion trends in a cross-correlation sequence at various temperatures and mass fluences based on a Fisher multifactor design (F-series). Evaluation of the heat pipe hardware will be performed in test chambers purged with an inert purified gas (helium or helium/argon mixture) at low pressure (10-100 torr) to provide thermal coupling between the heat pipe condenser and calorimeter. The final pressure will be selected to minimize the potential for voltage breakdown between the heat pipe and radio frequency (RF) induction coil (RF heating is currently the planned method of powering the heat pipes). The proposed calorimeter is constructed from a copper alloy and relies on a laminar flow water-coolant channel design to absorb and transport energy

  20. Formation of Refractory Metal Alloys and Their Occurrence in CAIs

    Science.gov (United States)

    Schwander, D.; Berg, T.; Ott, U.; Schönhense, G.; Palme, H.

    2012-09-01

    At the conference we will give an overview of the current state of our research of RMN from Murchison, Allende and Acfer 094 including statistical analysis of their compositions and structures in relation to condensation calculations.

  1. Abundances of refractory elements in the atmospheres of stars with extrasolar planets

    OpenAIRE

    Gilli, G.; Israelian, G.; Ecuvillon, A.; Santos, N.C.; Mayor, M.

    2005-01-01

    This work presents a uniform and homogeneous study of chemical abundances of refractory elements in 101 stars with and 94 without known planetary companions. We carry out an in-depth investigation of the abundances of Si, Ca, Sc, Ti, V, Cr, Mn, Co, Ni, Na, Mg and Al. The new comparison sample, spanning the metallicity range -0.70< [Fe/H]< 0.50, fills the gap that previously existed, mainly at high metallicities, in the number of stars without known planets. We used an enlarged set of data inc...

  2. A novel treatment for refractory plantar fasciitis.

    Science.gov (United States)

    Patel, Mihir M

    2015-03-01

    Chronic plantar fasciitis is a major health care problem worldwide and affects nearly 10% of the US population. Although most cases resolve with conservative care, the numerous treatments for refractory plantar fasciitis attest to the lack of consensus regarding these cases. The emerging goals for this condition are a minimally invasive percutaneous intervention that is safe, effective, and well-tolerated and has minimal morbidity and a low complication rate. We conducted a prospective study in which patients were allowed either to continue with noninvasive treatment or to undergo focal aspiration and partial fasciotomy with an ultrasonic probe. This is the first report of a plantar fascia partial release guided by ultrasonic energy delivered by a percutaneously inserted probe under local anesthesia. The procedure appears to be a safe, effective, well-tolerated treatment for a condition that is refractory to other options. PMID:25750942

  3. Analytical investigation on thermo mechanics of precast refractory; Theoretische Betrachtung der mechanischen Verformungen und Spannungen in vorgeformten feuerfesten Zustellungen

    Energy Technology Data Exchange (ETDEWEB)

    Krueger, Sascha; Beckmann, Michael [Technische Univ. Dresden (Germany). Lehrstuhl fuer Verbrennung, Waerme- und Stoffuebertragung

    2009-07-01

    Precasted refractories (e.g. SiC tiles) are used in waste-to-energy plants and refuse-derived fuel plants due to their good chemical stability and physical properties (high hardness, heat conductivity and gas tightness). The materials suffer from stresses and reversible deformations when the wall is exposed to thermal load. These stresses occur due to temperature gradients in the material and due to different thermal expansion coefficients of the materials (metallic membrane wall and ceramic refractory). The unavoidable thermal expansion of the materials leads to mechanical stresses if free elongation is opposed by the type of construction. The paper describes a simplified mathematical model, which allows estimation of stresses and calculation of deformation of the ceramic refractory operated at steady state. (orig.)

  4. Deoxyspergualin in relapsing and refractory Wegener's granulomatosis

    DEFF Research Database (Denmark)

    Flossmann, O; Baslund, B; Bruchfeld, A;

    2008-01-01

    OBJECTIVES: Conventional therapy of Wegener's granulomatosis with cyclophosphamide and corticosteroids is limited by incomplete remissions and a high relapse rate. The efficacy and safety of an alternative immunosuppressive drug, deoxyspergualin, was evaluated in patients with relapsing...... or refractory disease. METHODS: A prospective, international, multicentre, single-limb, open-label study. Entry required active Wegener's granulomatosis with a Birmingham vasculitis activity score (BVAS) > or =4 and previous therapy with cyclophosphamide or methotrexate. Immunosuppressive drugs were withdrawn...

  5. Gabapentin for Chronic Refractory Cancer Cough.

    Science.gov (United States)

    Atreya, Shrikant; Kumar, Gaurav; Datta, Soumitra Shankar

    2016-01-01

    Vagal sensory neuropathy or vagal hypersensitivity has been implicated in the pathophysiology of chronic cough. Earlier reports have shown gabapentin to be effective in sensory laryngeal neuropathy and symptom conditions that have a proven neural origin. We present a case report of a patient with chronic refractory cough due to a soft tissue mass in the lung that caused compression of the mediastinal structures. The patient was successfully treated with gabapentin with reduction in the cough intensity, duration, and frequency. PMID:26962287

  6. Gabapentin for Chronic Refractory Cancer Cough

    OpenAIRE

    Shrikant Atreya; Gaurav Kumar; Soumitra Shankar Datta

    2016-01-01

    Vagal sensory neuropathy or vagal hypersensitivity has been implicated in the pathophysiology of chronic cough. Earlier reports have shown gabapentin to be effective in sensory laryngeal neuropathy and symptom conditions that have a proven neural origin. We present a case report of a patient with chronic refractory cough due to a soft tissue mass in the lung that caused compression of the mediastinal structures. The patient was successfully treated with gabapentin with reduction in the cough ...

  7. Gabapentin for chronic refractory cancer cough

    Directory of Open Access Journals (Sweden)

    Shrikant Atreya

    2016-01-01

    Full Text Available Vagal sensory neuropathy or vagal hypersensitivity has been implicated in the pathophysiology of chronic cough. Earlier reports have shown gabapentin to be effective in sensory laryngeal neuropathy and symptom conditions that have a proven neural origin. We present a case report of a patient with chronic refractory cough due to a soft tissue mass in the lung that caused compression of the mediastinal structures. The patient was successfully treated with gabapentin with reduction in the cough intensity, duration, and frequency.

  8. Gabapentin for Chronic Refractory Cancer Cough

    Science.gov (United States)

    Atreya, Shrikant; Kumar, Gaurav; Datta, Soumitra Shankar

    2016-01-01

    Vagal sensory neuropathy or vagal hypersensitivity has been implicated in the pathophysiology of chronic cough. Earlier reports have shown gabapentin to be effective in sensory laryngeal neuropathy and symptom conditions that have a proven neural origin. We present a case report of a patient with chronic refractory cough due to a soft tissue mass in the lung that caused compression of the mediastinal structures. The patient was successfully treated with gabapentin with reduction in the cough intensity, duration, and frequency. PMID:26962287

  9. Intermittent cyclophosphamide in refractory rheumatoid arthritis

    OpenAIRE

    Hørslev-Petersen, Kim; Beyer, Jannie M; Helin, Pekka

    1983-01-01

    Three patients with refractory rheumatoid arthritis were treated with oral cyclophosphamide; in two cases this was supplemented with pulse treatment with methylprednisolone. Long term remission was induced in all three patients and was sustained until follow up at least nine months after the methylprednisolone was stopped. Leucopenia occurred but resolved when cyclophosphamide was reduced from daily to intermittent dosing. Intermittent treatment with cyclophosphamide, possibly in conjunction ...

  10. Lightweight alumina refractory aggregate. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Swansiger, T.G.; Pearson, A.

    1996-07-16

    Objective was to develop a lightweight, high alumina refractory aggregate for use in various high performance insulating (low thermal conductivity) refractory applications (e.g., in the aluminium, glass, cement, and iron and steel industries). A new aggregate process was developed through bench and pilot-scale experiments involving extrusion of a blend of calcined and activated alumina powders and organic extrusion aids and binders. The aggregate, with a bulk density approaching 2.5 g/cc, exhibited reduced thermal conductivity and adequate fired strength compared to dense tabular aggregate. Refractory manufacturers were moderately enthusiastic over the results. Alcoa prepared an economic analysis for producing lightweight aggregate, based on a retrofit of this process into existing Alcoa production facilities. However, a new, competing lightweight aggregate material was developed by another company; this material (Plasmal{trademark})had a significantly more favorable cost base than the Alcoa/DOE material, due to cheap raw materials and fewer processing steps. In late 1995, Alcoa became a distributor of Plasmal. Alcoa estimated that {ge}75% of the market originally envisioned for the Alcoa/DOE aggregate would be taken by Plasmal. Hence, it was decided to terminate the contract without the full- scale demonstration.

  11. Use of a cobalt-based metallic glass for joining MoSi{sub 2} to stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Vaidya, R.U.; Rangaswamy, P.; Misra, A.; Gallegos, D.E.; Castro, R.G.; Petrovic, J.J. [Los Alamos National Lab., NM (United States). Materials Science and Technology Div.; Butt, D.P. [Florida Univ., Gainesville, FL (United States). Dept. of Materials Science and Engineering

    2002-07-01

    The successful use of a cobalt-based metallic glass in joining molybdenum disilicide (MoSi{sub 2}) to stainless steel 316L was demonstrated. Such joints are being investigated for sensor tube applications in glass melting operations. The cobalt-based metallic-glass (METGLAS{sup TM} 2714A) was found to wet the MoSi{sub 2} and stainless steel surfaces and provide high quality joints. Joining was completed at 1050 C for 60 minutes in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainless steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Post-brazing metallographic evaluations coupled with quantitative elemental analysis indicated the presence of a Co-Cr-Si ternary phase with CoSi and CoSi{sub 2} precipitates within the braze. The residual stresses in these molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L joints were evaluated using X-ray diffraction and instrumented indentation techniques. These measurements revealed that significant differences are induced in the residual stresses in MoSi{sub 2} and stainless steel depending on the joining technique employed. Push-out tests were carried out on these joints to evaluate the joint strength. (orig.)

  12. Thermodynamic Properties of Non-Oxide Composite Refractories

    Institute of Scientific and Technical Information of China (English)

    HONG Yanruo; WU Hongpeng; SUN Jialin

    2005-01-01

    For initiative application of non-oxides in refractories, it is essential to study thermodynamic properties of non-oxides. The stability and stable order of non-oxides under oxidized atmosphere are analyzed firstly and then a new process, "converse reaction sintering", is proposed. The results of study on oxidation mechanism of silicon and aluminum nitrides indicate that the gaseous suboxides can be produced observably when the oxygen partial pressure is lower than "conversion oxygen partial pressure". The suboxides can be deposited near the surface of composite to become a compact layer. This causes the material possessing a performance of "self-impedient oxidation". Metal Si and Al are the better additives for increasing the density and width of compact layer and increasing the ability of anti-oxidation and anti-corrosion. The study on Si3N4-Al2O3, Si3N4-MgO, Si3N4-SiC systems is also enumerated as examples in the paper. The experimental results show that the converse reaction sintering is able to make high performance composites and metal Si and Al not only can promote the sintering but also increase the density and width of compact layer.

  13. Non-Contact Measurements of Creep Properties of Refractory Materials

    Science.gov (United States)

    Lee, Jonghyun; Bradshaw, Richard C.; Hyers, Robert W.; Rogers, Jan R.; Rathz, Thomas J.; Wall, James J.; Choo, Hahn; Liaw, Peter

    2006-01-01

    State-of-the-art technologies for hypersonic aircraft, nuclear electric/thermal propulsion for spacecraft, and more efficient jet engines are driving ever more demanding needs for high-temperature (>2000 C) materials. At such high temperatures, creep rises as one of the most important design factors to be considered. Since conventional measurement techniques for creep resistance are limited to about 17OO0C, a new technique is in demand for higher temperatures. This paper presents a non-contact method using electrostatic levitation (ESL) which is applicable to both metallic and non-metallic materials. The samples were rotated quickly enough to cause creep deformation by centrifugal acceleration. The deformation of the samples was captured with a high speed camera and then the images were analyzed to estimate creep resistance. Finite element analyses were performed and compared to the experiments to verify the new method. Results are presented for niobium and tungsten, representative refractory materials at 2300 C and 2700 C respectively.

  14. Bibliography of the technical literature of the Materials Joining Group, Metals and Ceramics Division, 1951--June 1989

    Energy Technology Data Exchange (ETDEWEB)

    David, S.A.; Goodwin, G.M.; Gardner, K. (comps.)

    1989-10-01

    This document contains a listing of the written scientific information originating in the Materials Joining (formerly the Welding and Brazing Group), Metals and Ceramics Division, Oak Ridge National Laboratory during 1951 through June 1989. This registry of documents is as much as possible, in the order of issue date. A complete cross-referenced listing of the technical literature of the Metals and Ceramics Division is also available.

  15. Comprehensive Creep and Thermophysical Performance of Refractory Materials

    Energy Technology Data Exchange (ETDEWEB)

    Ferber, M.K.; Wereszczak, A.; Hemrick, J.A.

    2006-06-29

    Furnace designers and refractory engineers recognize that optimized furnace superstructure design and refractory selection are needed as glass production furnaces are continually striving toward greater output and efficiencies. Harsher operating conditions test refractories to the limit, while changing production technology (such as the conversion to oxy-fuel from traditional air-fuel firing) can alter the way the materials perform [1-3]. Refractories for both oxy- and air-fuel fired furnace superstructures (see Fig. 1) are subjected to high temperatures that may cause them to creep excessively or subside during service if the refractory material is not creep resistant, or if it is subjected to high stress, or both. Furnace designers can ensure that superstructure structural integrity is maintained if the creep behavior of the refractory material is well understood and well represented by appropriate engineering creep models. Several issues limit the abilities of furnace designers to (1) choose the optimum refractory for their applications, (2) optimize the engineering design, or (3) predict the service mechanical integrity of their furnace superstructures. Published engineering creep data are essentially nonexistent for almost all commercially available refractories used for glass furnace superstructures. The limited data that do exist are supplied by the various refractory suppliers. Unfortunately, the suppliers generally have different ways of conducting their mechanical testing, and they interpret and report their data differently. This inconsistency makes it hard for furnace designers to draw fair comparisons between competing grades of candidate refractories. Furthermore, the refractory suppliers' data are often not available in a form that can be readily used for furnace design or for the prediction and design of long-term structural integrity of furnace superstructures. As a consequence, the U.S. Department of Energy (DOE) Industrial Technology Program

  16. INVESTIGATION OF THERMAL SHOCK BEHAVIOUR IN ALUMINA BASED REFRACTORY BRICKS

    OpenAIRE

    N. Sinan KÖKSAL; B. Sadık ÜNLÜ; Cevdet MERİÇ

    2003-01-01

    cUnderstanding of mechanical and thermal properties of refractory bricks used in industry is an important aspect to determine appropriate operating conditions. In this study, commercial refractory materials used in the sector of iron steel 45 % and 80 % alumina (Al2O3) of content refractory bricks were investigated. To determinate thermal shock behavior and mechanical properties of samples, thermal shock tests were applied by quenching in the water at the temperature differences of 500, 70...

  17. Technology Progress of Refractories for Iron Making in China

    Institute of Scientific and Technical Information of China (English)

    CHAI Junlan; CHENG Qingxian; SHEN Keyin

    2005-01-01

    This paper reviews the present development situation of refractories for iron making system in China, which includes blast furnace, hot blast stove and coke dry quenching, etc. Varieties and performances of refractories used by the top steel and iron groups such as Baosteel, Wuhan I&S Group and Anshan I&S Group for iron making were exemplified and concerned problems were analyzed,together with solutions and suggestions for future refractories R&D work.

  18. Refractory Coated/Lined Low Density Structures Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This project addresses the development of refractory coated or lined low density structures applicable for advanced future propulsion system technologies. The...

  19. Handbook of industrial refractories technology principles, types, properties and applications

    CERN Document Server

    Caniglia, Stephen

    1989-01-01

    Encompasses the entire range of industrial refractory materials and forms: properties and their measurement, applications, manufacturing, installation and maintenance techniques, quality assurance, and statistical process control.

  20. A 197Au and 57Fe Moessbauer study of the roasting of refractory gold ores

    International Nuclear Information System (INIS)

    The transformation of chemically bound gold into metallic gold during industrial scale roasting of an arsenical gold ore concentrate from the Fairview Mine, Eastern Transvaal, has been studied quantitatively by 197Au Moessbauer spectroscopy. The iron compounds in the concentrate, mainly FeAsS and FeS2, and their transformations during roasting have been studied by 57Fe Moessbauer spectroscopy. The bound gold is found to convert into the metal in parallel to the decomposition of FeAsS and the increase in cyanide leachability. This shows that the refractory character of the ore is caused by the chemical bonding of the gold rather than by the physical inclusion of small, discrete metallic particles in the matrix of FeAsS or FeS2. The ratio of the f-factors of gold bound in the FeAsS component of a refractory ore and of metallic gold was determined to be f(Au:FeAsS)/f(Au)=1.48 ± 0.09. (orig.)

  1. Silicon high vacuum brazing study and microstructural analysis of the joint formation; Estudo da brasagem de silicio em alto vacuo e analise microestructural da juncao

    Energy Technology Data Exchange (ETDEWEB)

    Santana, E.C.A. [Universidade Estadual Paulista - UNESP, Campus de Guaratingueta, SP (Brazil); Francisco, F.R.; Bagnato, O.R. [Laboratorio Nacional de Luz Sincrotron - LNLS, Campinas, SP (Brazil)], e-mail: erika.santana@lnls.br

    2010-07-01

    On the project of Synchrotron Light Source, silicon-crystal are often used as monochromator and mirrors, to reflect the electrons beam. Silicon is known as a very fragile material, and its optical elements must be designed carefully. Usually, it is bonded in a cooling support made by copper. Thermal contact between the crystal plate and cooling support is made of In-Ga liquid alloy. Due to the difficult of this bonding, brazing tests are being taken with Fe-Ni alloy, in order to improve the silicon mirrors application and performance. Wet ability tests were performed between the silicon plate and commercial fillers. A brazing test was made of silicon and Al12Si, as filler, with Fe-Ni, as base material. Results of microstructure analysis indicated that the braze of a silicon plate is quite promissory. (author)

  2. Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

    Science.gov (United States)

    Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

    2015-05-01

    A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

  3. Refractory disease in systemic lupus erythematosus.

    Science.gov (United States)

    Campar, Ana; Farinha, Fátima; Vasconcelos, Carlos

    2011-09-01

    There is no definition or guidelines for refractory disease (RD) in Systemic Lupus Erythematosus (SLE). However, new therapies have been tested mainly in refractory patients. The concept, like the disease, is complex and implies deeper knowledge on the disease pathogenesis and patients' subsets. RD is not included in current activity indices of the disease, what raises the question of how are we monitoring its response to new drugs. In this paper, we analyse some concepts considered important for the global definition of RD in SLE and in some specific organ involvements, excluding lupus nephritis. Management issues will be addressed also. Finally, we review therapeutic options in particular subsets of the disease, namely, cutaneous, articular, haematological and neuropsychiatric lupus. Crucial to the management of a patient suspected to be refractory is an accurate diagnosis, assuring that the persistent clinical manifestations are derived primarily from SLE and not from a concomitant or alternative process. Likewise, certainty about the patient compliance with the therapy prescribed is a frequent unrecognized problem that erroneously might lead to a classification of RD. Therapy of RD for SLE, in general and in most particular involvements, is currently based mainly on the clinician's own experience and judgement, with few randomized trials effectively addressing the issue. In such a heterogeneous disease, consideration of approval of drugs for single-organ indications may pave the way for new therapies. Better biomarkers are needed to add accuracy to the currently used activity indices in order to monitor RD and consolidate its definition. Prospective studies directed to RD in the main SLE involvements are needed to improve our understanding on the management of the disease and foster the development of targeted new drugs. PMID:21600313

  4. Flow and Flow Decay of Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    CHEN Zhiqiang; Bjom Myhre; Bjorn Sandberg

    2003-01-01

    Installation of refractoty castables depend not only on flow, but also on how soon the flow is lost because of setting. The loss of flow (flow decay) has always been one of the main problems of refractory castable manufacturers,a problem that has not been too well described in literature. The flow decay has been studied for a castable system based on alumina, pointing out some general trends. The flow decay was found very temperature sensitive, being strongly accelerated by termperature increases. To compensate for excessive flow loss, a retarder like citric acid may be used. Thus flow decay was measured as a function of citric acid (retarder) addition at 35 ℃ .

  5. Refractory oxides containing aluminium and barium

    OpenAIRE

    Davies T.J.; Biedermann M.; Q-G. Chen; Emblem H. G.; Al-Douri W. A.

    1998-01-01

    Oxides containing aluminium and barium, optionally with chromium, are refractory with several possible industrial uses. A gel precursor of an oxide having the formula BaO.n(Al2xCr2yO3), where 1

  6. Characterization of porous media and refractory materials

    Science.gov (United States)

    Chen, Xin

    Because of its unique advantages on energy savings and casting complex shapes, Lost Foam Casting (LFC) has been widely used as a replacement to the conventional techniques (sand and investment castings). In order to continuously improve the quality of the Lost Foam Casting process for reducing scrap rate and increasing energy savings, the US Department of Energy sponsored the present study to develop new characterization techniques for enhancing the understanding of the fundamental properties of the refractory materials used in the Lost Foam Casting process. In this study, new techniques are proposed to characterize the refractory materials' properties such as particle size, particle shape, rheological behavior, transport properties, microstructure, thickness, as well as packing properties. The microstructure information obtained from the proposed technique is found to be well correlated with the transport properties of the porous coating materials. A procedure using a three-dimensional computational fluid dynamics code is developed to simulate experimental gas flow data for solving complex boundary value problems. In this study, the effects of dilution and dispersion on the coating properties such as transport properties and microstructures are also investigated. Results show that the dilution and dispersion have opposing influences on the pore size and transport properties. In addition, this study also includes another part of the permeability system, the un-bonded granular materials used in the Lost Foam Casting process. A three-dimensional (3-D) computer program is developed to simulate the packing behavior of granular materials at a loose state using a "drop and roll" method. This study provides a systematic characterization of the LFC refractory coating slurries, dried refractory coating, and the granular media. This study also demonstrates the application of proposed characterization techniques for coating quality control using statistical process control

  7. Thermodynamic analysis and deposition of refractory materials

    International Nuclear Information System (INIS)

    This article does not pretend to be an exhaustive review of all publications in which a thermodynamic analysis has been used to analyse the chemical vapour deposition of refractory materials. It simply covers a certain number of experiments in which the present authors made use of various aspects of this method: overall or partial optimization of a process, determination of the deposition material most suited to fulfilling a given role and approach to mechanisms governing the chemical deposition reaction. A thermodynamic analysis is presented here from a more unusual angle, by examples of localized and varied intervention, in order to demonstrate the multiple uses of the method. (orig.)

  8. Medical image of the week: refractory dyspnea

    Directory of Open Access Journals (Sweden)

    Malo J

    2012-12-01

    Full Text Available A 61 year old man with an extensive smoking history and emphysema was referred for evaluation of dyspnea refractory to standard therapy. He was diagnosed with a pulmonary embolism 5 months prior to presentation and has been on warfarin since that time. Review of the patient’s CT scan performed prior to the visit demonstrated dilated main; right; and left pulmonary arteries (Figure 1. Also visualized was an eccentrically located thrombus with areas of calcification and central recanalization. Echocardiography confirmed the presence of elevated pulmonary pressures consistent with a diagnosis of chronic thromboembolic pulmonary hypertension (CTEPH. Medical therapy and a referral for pulmonary artery endarterectomy are being considered.

  9. High temperature thermoelectrics

    Science.gov (United States)

    Moczygemba, Joshua E.; Biershcenk, James L.; Sharp, Jeffrey W.

    2014-09-23

    In accordance with one embodiment of the present disclosure, a thermoelectric device includes a plurality of thermoelectric elements that each include a diffusion barrier. The diffusion barrier includes a refractory metal. The thermoelectric device also includes a plurality of conductors coupled to the plurality of thermoelectric elements. The plurality of conductors include aluminum. In addition, the thermoelectric device includes at least one plate coupled to the plurality of thermoelectric elements using a braze. The braze includes aluminum.

  10. Considerations of metal joining processes for space fabrication, construction and repair

    Science.gov (United States)

    Russell, C.; Poorman, R.; Jones, C.; Nunes, A.; Hoffman, D.

    A comprehensive evaluation is conducted of candidate processes for metalworking in orbital (vacuum-microgravity) conditions. Attention is given to electron-beam welding, brazing, gas-tungsten arc welding, laser welding, plasma arc welding, and gas-metal arc welding. It is established that several of these processes will be required to cover all foreseeable requirements. Microgravity effects are considered minor, and efforts are being concentrated on problems associated with vacuum conditions and with process-operator safety.

  11. [Iron-refractory iron deficiency anemia].

    Science.gov (United States)

    Kawabata, Hiroshi

    2016-02-01

    The major causes of iron deficiency anemia (IDA) include iron loss due to bleeding, increased iron requirements, and decreased iron absorption by the intestine. The most common cause of IDA in Japanese women is iron loss during menstruation. Autoimmune atrophic gastritis and Helicobacter pylori infection can also cause IDA by reducing intestinal iron absorption. In addition to these common etiologies, germline mutations of TMPRSS6 can cause iron-refractory IDA (IRIDA). TMPRSS6 encodes matriptase-2, a membrane-bound serine protease primarily expressed in the liver. Functional loss of matriptase-2 due to homozygous mutations results in an increase in the expression of hepcidin, which is the key regulator of systemic iron homeostasis. The serum hepcidin increase in turn leads to a decrease in iron supply from the intestine and macrophages to erythropoietic cells. IRIDA is microcytic and hypochromic, but decreased serum ferritin is not observed as in IDA. IRIDA is refractory to oral iron supplementation, but does respond to intravenous iron supplementation to some extent. Because genetic testing is required for the diagnoses of IRIDA, a considerable number of cases may go undiagnosed and may thus be overlooked. PMID:26935626

  12. [Iron-refractory iron deficiency anemia].

    Science.gov (United States)

    Kawabata, Hiroshi

    2016-02-01

    The major causes of iron deficiency anemia (IDA) include iron loss due to bleeding, increased iron requirements, and decreased iron absorption by the intestine. The most common cause of IDA in Japanese women is iron loss during menstruation. Autoimmune atrophic gastritis and Helicobacter pylori infection can also cause IDA by reducing intestinal iron absorption. In addition to these common etiologies, germline mutations of TMPRSS6 can cause iron-refractory IDA (IRIDA). TMPRSS6 encodes matriptase-2, a membrane-bound serine protease primarily expressed in the liver. Functional loss of matriptase-2 due to homozygous mutations results in an increase in the expression of hepcidin, which is the key regulator of systemic iron homeostasis. The serum hepcidin increase in turn leads to a decrease in iron supply from the intestine and macrophages to erythropoietic cells. IRIDA is microcytic and hypochromic, but decreased serum ferritin is not observed as in IDA. IRIDA is refractory to oral iron supplementation, but does respond to intravenous iron supplementation to some extent. Because genetic testing is required for the diagnoses of IRIDA, a considerable number of cases may go undiagnosed and may thus be overlooked.

  13. Percutaneous vertebroplasty in painful refractory vertebral hemangiomas

    Directory of Open Access Journals (Sweden)

    R V Narayana

    2014-01-01

    Full Text Available Background: Painful vertebral hemangiomas are often inadequately managed medically. We evaluated the outcome of percutaneous vertebroplasty (PVP in the treatment of painful vertebral hemangiomas refractory to medical management. Materials and Methods: 14 patients (four thoracic and ten lumbar vertebra with painful vertebral hemangiomas presenting with severe back pain for more than 6 months not responding to medical therapy were treated by vertebroplasty. Cross sectional imaging of the spine with magnetic resonance was done. Blood investigations were done to exclude coagulopathy excluded. PVP was performed under local anesthesia. Results: The pain intensity numeric rating scale (PI-NRS-11 of these patients was in the range of 7-10 (Severe Pain. After vertebroplasty 8 patients were completely free of pain (PI NRS Score 0 while 6 were significantly relieved (PI-NRS Score 1-3. No complications were observed. Two patients with associated radicular pain had good pain relief following PVP. No recurrence was found during 36 months of postoperative followup. Conclusion: PVP is a safe and effective procedure in patients with painful vertebral hemangiomas refractory to medical management.

  14. Relapsing and refractory ulcerative colitis in children.

    Science.gov (United States)

    Turner, Dan

    2014-01-01

    Approximately half of the children with ulcerative colitis (UC) have refractory, relapsing or steroid-dependent disease. UC in children is more extensive than in adults, presents more often with severe attacks and carries a more aggressive disease course. Therefore, although a step-up approach is usually recommended in UC, aggressive therapy will often be indicated in children since steroid dependency should never be tolerated. It is vital to ensure that in every resistant case, the symptoms are truly related to the inflammatory disease activity and not to other conditions such as poor adherence to treatment, infections, adverse reactions to drugs, irritable bowel syndrome, lactose intolerance, celiac disease and bacterial overgrowth. The clinician should be ready to escalate therapy in a timely manner but only after ensuring optimization of current treatments. Optimization may include, among others, appropriate dosage, utilization of assays that determine thiopurine, calcineurin inhibitors and anti-tumor necrosis factor levels, introduction of combination therapy when indicated (enemas and immunomodulators) and a long enough time for treatment to become effective. Colectomy is always a valid option and should be discussed before major treatment escalations. Experimental therapies can be considered when all else fails and the family prefers to avoid colectomy. The management of refractory and relapsing disease is particularly challenging in children, and this review summarizes the available evidence to guide treatment decisions in this setup. PMID:24969290

  15. Intravesical silver nitrate for refractory hemorrhagic cystitis

    Science.gov (United States)

    Montgomery, Brian D.; Boorjian, Stephen A.; Ziegelmann, Matthew J.; Joyce, Daniel D.; Linder, Brian J.

    2016-01-01

    Objective Hemorrhagic cystitis is a challenging clinical entity with limited evidence available to guide treatment. The use of intravesical silver nitrate has been reported, though supporting literature is sparse. Here, we sought to assess outcomes of patients treated with intravesical silver nitrate for refractory hemorrhagic cystitis. Material and methods We identified nine patients with refractory hemorrhagic cystitis treated at our institution with intravesical silver nitrate between 2000–2015. All patients had failed previous continuous bladder irrigation with normal saline and clot evacuation. Treatment success was defined as requiring no additional therapy beyond normal saline irrigation after silver nitrate instillation prior to hospital discharge. Results Median patient age was 80 years (IQR 73, 82). Radiation was the most common etiology for hemorrhagic cystitis 89% (8/9). Two patients underwent high dose (0.1%–0.4%) silver nitrate under anesthesia, while the remaining seven were treated with doses from 0.01% to 0.1% via continuous bladder irrigation for a median of 3 days (range 2–4). All nine patients (100%) had persistent hematuria despite intravesical silver nitrate therapy, requiring additional interventions and red blood cell transfusion during the hospitalization. There were no identified complications related to intravesical silver nitrate instillation. Conclusion Although well tolerated, we found that intravesical silver nitrate was ineffective for bleeding control, suggesting a limited role for this agent in the management of patients with hemorrhagic cystitis. PMID:27635296

  16. Status epilepticus: Analysis of refractory cases

    Directory of Open Access Journals (Sweden)

    B. P. Gladov

    2016-01-01

    Full Text Available Objective: to analyze refractory status epilepticus (SE cases.Patients and methods. Fifteen female patients aged 21 to 62 years with refractory SE were comprehensively examined using long-term electroencephalography monitoring. The investigators evaluated the efficiency of treatment regimens with intravenous antiepileptic drugs (AEDs, such as diazepam (DZP; valproic acid (VPA; levetiracetam; and lacosamide and their combinations, at the prehospital and hospital stages, as well as SE therapy complications noted only in the intravenous administration of narcotics (propofol, sodium thiopental.Results and discussion. A fetal outcome due to multiple organ dysfunction indirectly related to SE was recorded in 2 (13.3% patients with acute symptomatic status. SE was abolished in the other 13 cases. The preliminary findings may suggest that it is appropriate to prescribe VPA just at the prehospital stage. The co-administration of VPA and DZP substantially enhances the efficiency of SE therapy. The maximum acceptable doses of AEDs using the whole available therapeutic arsenal should be administered within the first hours of acute symptomatic SE.

  17. Chemical analysis of refractory stratospheric aerosol particles collected within the arctic vortex and inside polar stratospheric clouds

    Science.gov (United States)

    Ebert, Martin; Weigel, Ralf; Kandler, Konrad; Günther, Gebhard; Molleker, Sergej; Grooß, Jens-Uwe; Vogel, Bärbel; Weinbruch, Stephan; Borrmann, Stephan

    2016-07-01

    Stratospheric aerosol particles with diameters larger than about 10 nm were collected within the arctic vortex during two polar flight campaigns: RECONCILE in winter 2010 and ESSenCe in winter 2011. Impactors were installed on board the aircraft M-55 Geophysica, which was operated from Kiruna, Sweden. Flights were performed at a height of up to 21 km and some of the particle samples were taken within distinct polar stratospheric clouds (PSCs). The chemical composition, size and morphology of refractory particles were analyzed by scanning electron microscopy and energy-dispersive X-ray microanalysis. During ESSenCe no refractory particles with diameters above 500 nm were sampled. In total 116 small silicate, Fe-rich, Pb-rich and aluminum oxide spheres were found. In contrast to ESSenCe in early winter, during the late-winter RECONCILE mission the air masses were subsiding inside the Arctic winter vortex from the upper stratosphere and mesosphere, thus initializing a transport of refractory aerosol particles into the lower stratosphere. During RECONCILE, 759 refractory particles with diameters above 500 nm were found consisting of silicates, silicate / carbon mixtures, Fe-rich particles, Ca-rich particles and complex metal mixtures. In the size range below 500 nm the presence of soot was also proven. While the data base is still sparse, the general tendency of a lower abundance of refractory particles during PSC events compared to non-PSC situations was observed. The detection of large refractory particles in the stratosphere, as well as the experimental finding that these particles were not observed in the particle samples (upper size limit ˜ 5 µm) taken during PSC events, strengthens the hypothesis that such particles are present in the lower polar stratosphere in late winter and have provided a surface for heterogeneous nucleation during PSC formation.

  18. Abrasion Resistant Refractory Materials GB/T 23294-2009

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyuan

    2009-01-01

    @@ 1 Scope This standard specifies the definition, classification, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of abrasion resistant refractory materials. This standard is applicable to abrasion resistant refractory materials for circulating fluidized bed boilers, daily waste incinerator, industrial waste incinerator, medical waste incinerator, ordinary solid waste incinerator, hazardous waste incinerator, etc.

  19. Intraepithelial lymphocytes in refractory celiac disease : lost in transition

    NARCIS (Netherlands)

    Schmitz, Frederike

    2014-01-01

    Refractory coeliac disease type II (RCDII) is a severe complication of coeliac disease. Whereas celiac disease can successfully be treated by the strict avoidance of gluten, refractory celiac patients show no remission despite a gluten-free diet. The pathology of RCDII is only partially understood,

  20. Refractory cardiogenic shock in an infant with congenital hypothyroidism

    OpenAIRE

    Syed Ahmed Zaki; Amit Dolas

    2012-01-01

    Thyroid dysfunction causes remarkable cardiovascular derangements. Both systolic and diastolic dysfunction of the heart can occur in hypothyroidism leading to cardiac arrhythmia and congestive heart failure. Refractory cardiogenic shock and hypotension in congenital hypothyroidism is rare. We describe a 5-month-old female infant with congenital hypothyroidism and refractory cardiogenic shock. Cardiac function and hemodynamic stability were restored after starting levothyroxine therapy.

  1. ZrO2-Containing Refractories for Cement Rotary Kilns

    Institute of Scientific and Technical Information of China (English)

    YE Guotian; XU Yanqing

    2002-01-01

    ZrO2-containing refractories have been increasingly used for cement rotary kilns. This paper discusses how the properties and performance of ZrO2-containing. Refractories are inwroved in terms of chemical attack resistance, thermal shock resistance, thermal conductivity and mechanical stress.

  2. Thirty Years' Reform and Development in China's Refractories Industry

    Institute of Scientific and Technical Information of China (English)

    XU Dianli; CHEN Jianxiong

    2009-01-01

    @@ 1 Development of Refractories Industry Since the People's Republic of China Founded Refractories is mainly used in high temperature industries,such as metallurgy,building materials,nonferrous,chemical,mechanical,electric power industries,which is the important fundamental material for high temperature industries.

  3. Flotation technology of refractory low-grade molybdenum ore

    Institute of Scientific and Technical Information of China (English)

    Du Shuhua; Luo Zhenfu

    2013-01-01

    Because of the low grade,high oxidation rate and the accumulation of little associated metal sulfide ore in the molybdenum concentrate during flotation,the Qingyang molybdenum ore is difficult to beneflciate.The experimental studies of grinding fineness,the amount of roughing modifier,depressant and collector were completed.In the cleaning process,the contrast experiments of one regrinding.the regrinding and scrubbing,two-stage regrinding was carried.The result shows that the grade of molybdenum ore concentrate is 45.31%,the recovery is 65.98% and the rich ore ratio reaches 20.59% by the regrinding and scrubbing seven cleaning,the regrinding of concentrations from middling of molybdenum-sulfur separation.The regularly-concentrated material from the apparatus was as the middling products.Hence,ideal beneficiation index can be obtained with a rational mineral processing,which offers new beneficiating technology for the refractory low-grade molybdenum ore in China.

  4. Synthesis of refractory-oxide materials by skull melting

    International Nuclear Information System (INIS)

    Skull melting is a cold-crucible technique for obtaining high-purity melts of refractory materials, particularly oxides. This technique has been used to synthesize high-purity minerals and to prepare single crystals of uraninite (UO2) and thorianite (ThO2) directly from the melt. A description of the crystal-growing technique is discussed. Los Alamos is also interested in developing the skull-melting technique to zone-refine spent UO2 nuclear reactor fuel pins. Since metallic fission products and actinides will behave as solute impurities in a UO2 solvent, the success of the zone-refining process will depend on the distribution of the impurities between molten and solid UO2. An effective distribution coefficient for Y2O3 segregated between molten and solid UO2 was experimentally determined by zone melting. An effective distribution coefficient of k = 0.75 +- 0.05 was obtained, in good agreement with an equilibrium value of k0 = 0.6, estimated from the Y2O3-UO2 phase diagram

  5. Application of diffusion barriers to the refractory fibers of tungsten, columbium, carbon and aluminum oxide

    Science.gov (United States)

    Douglas, F. C.; Paradis, E. L.; Veltri, R. D.

    1973-01-01

    A radio frequency powered ion-plating system was used to plate protective layers of refractory oxides and carbide onto high strength fiber substrates. Subsequent overplating of these combinations with nickel and titanium was made to determine the effectiveness of such barrier layers in preventing diffusion of the overcoat metal into the fibers with consequent loss of fiber strength. Four substrates, five coatings, and two metal matrix materials were employed for a total of forty material combinations. The substrates were tungsten, niobium, NASA-Hough carbon, and Tyco sapphire. The diffusion-barrier coatings were aluminum oxide, yttrium oxide, titanium carbide, tungsten carbide with 14% cobalt addition, and zirconium carbide. The metal matrix materials were IN 600 nickel and Ti 6/4 titanium. Adhesion of the coatings to all substrates was good except for the NASA-Hough carbon, where flaking off of the oxide coatings in particular was observed.

  6. Diagnosis and Treatment of Refractory Gastroesophageal Reflux Disease (GERD

    Directory of Open Access Journals (Sweden)

    Selfie

    2015-12-01

    Full Text Available Gastroesophageal reflux disease (GERD was a damage in mucosal layer caused by gastric acid reflux. GERD was found about 10-20% in Western Countries and less in Asia, about 2,6-6,7%. Among different type of GERD, refractory GERD was a problem found in daily clinical practice. This terminology was used in patients with regurgitation and heartburn symptoms which is not responsive to 8 weeks proton pump inhibitor (PPI therapy. There were several mechanisms underlying the etiology and pathophysiology of refractory GERD. In general, refractory GERD diagnosis was based on clinical findings, objective endoscopic examination, ambulatory reflux monitoring, and response to antiacid-secretion therapy. Reevaluation of patients compliance should be the first step in refractory GERD management. A further treatment strategies could be started, consist of medical and surgical therapies. A basic clinical knowledge of refractory GERD would help clinician in deciding the best approach for diagnosis and therapy.

  7. Refractory alloy technology for space nuclear power applications

    International Nuclear Information System (INIS)

    Purpose of this symposium is twofold: (1) to review and document the status of refractory alloy technology for structural and fuel-cladding applications in space nuclear power systems, and (2) to identify and document the refractory alloy research and development needs for the SP-100 Program in both the short and the long term. In this symposium, an effort was made to recapture the space reactor refractory alloy technology that was cut off in midstream around 1973 when the national space nuclear reactor program began in the early 1960s, was terminated. The six technical areas covered in the program are compatibility, processing and production, welding and component fabrication, mechanical and physical properties, effects of irradiation, and machinability. The refractory alloys considered are niobium, molybdenum, tantalum, and tungsten. Thirteen of the 14 pages have been abstracted separately. The remaining paper summarizes key needs for further R and D on refractory alloys

  8. Refractory alloy technology for space nuclear power applications

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, R.H. Jr.; Hoffman, E.E. (eds.)

    1984-01-01

    Purpose of this symposium is twofold: (1) to review and document the status of refractory alloy technology for structural and fuel-cladding applications in space nuclear power systems, and (2) to identify and document the refractory alloy research and development needs for the SP-100 Program in both the short and the long term. In this symposium, an effort was made to recapture the space reactor refractory alloy technology that was cut off in midstream around 1973 when the national space nuclear reactor program began in the early 1960s, was terminated. The six technical areas covered in the program are compatibility, processing and production, welding and component fabrication, mechanical and physical properties, effects of irradiation, and machinability. The refractory alloys considered are niobium, molybdenum, tantalum, and tungsten. Thirteen of the 14 pages have been abstracted separately. The remaining paper summarizes key needs for further R and D on refractory alloys. (DLC)

  9. From stellar nebula to planets: the refractory components

    CERN Document Server

    Thiabaud, Amaury; Alibert, Yann; Cabral, Nahuel; Leya, Ingo; Mezger, Klaus

    2013-01-01

    We computed the abundance of refractory elements in planetary bodies formed in stellar systems with solar chemical composition by combining models for chemical composition and planet formation. We also consider the formation of refractory organic compounds, which have been ignored in previous studies on this topic. We used the commercial software package HSC Chemistry in order to compute the condensation sequence and chemical composition of refractory minerals incorporated into planets. The problem of refractory organic material is approached with two distinct model calculations: the first considers that the fraction of atoms used in the formation of organic compounds is removed from the system (i.e. organic compounds are formed in the gas phase and are nonreactive); and the second assumes that organic compounds are formed by the reaction between different compounds that had previously condensed from the gas phase. Results show that refractory material represents more than 50 wt % of the mass of solids accret...

  10. Material development for waste to energy plants. Overlay welding and refractory linings. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Noergaard Hansson, A.

    2011-02-15

    Waste is an extremely corrosive fuel. In order to recover a higher percentage of the energy in waste, waste incineration plants have developed from purely heat producing units to heat and power producing units. The change in concept results in higher material temperatures and thereby faster material degradation. As a result material failures have been observed in many waste incineration plants. The purpose of this project was to develop materials with higher resistance to the corrosive elements, in order to reduce the cost of maintenance, increase the availability, and increase the efficiency. The focus is on overlay welding and refractory linings. Inconel 625, alloy 50, alloy 686, and Super 625 offer equivalent corrosion protection at panel walls. 100% overlay performs better than 50% overlay. The corrosion morphology changes with increasing temperature from pitting and general corrosion to pitting and selective corrosion (dendritic core or grain boundaries). The previously observed detrimental effect of Fe on the corrosion resistance was not confirmed. It probably depends on factors such as microstructure of the alloy and local metal temperature. Ni-overlay also reduces the corrosion rates on superheater tubes. However, the superheater environment is less aggressive than the water wall environment. Failure of refractory linings is linked to excess porosity, detrimental reactions between raw materials and other mix constituents, volume growth reactions between base material and salt depositions, and thermal stress induced crack formation. Free water and not decomposition of hydrates causes spalling and cracking during the initial heating of refractory linings. Finite Element analysis confirms the stress levels between steel and refractory with the higher stress level at the top of the panel wall tube. A number of LCC mixes were formulated, adjusted and tested. Mixes with low open porosities ({approx} 10%) and state of the art resistance to KCl were achieved. (LN)

  11. Stimulus-dependent refractoriness in the Frankenhaeuser-Huxley model.

    Science.gov (United States)

    Morse, R P; Allingham, D; Stocks, N G

    2015-10-01

    Phenomenological neural models, such as the leaky integrate-and-fire model, normally have a fixed refractory time-course that is independent of the stimulus. The recovery of threshold following an action potential is typically based on physiological experiments that use a two-pulse paradigm in which the first pulse is suprathreshold and causes excitation and the second pulse is used to determine the threshold at various intervals following the first. In such experiments, the nerve is completely unstimulated between the two pulses. This contrasts the receptor stimuli in normal physiological systems and the electrical stimuli used by cochlear implants and other neural prostheses. A numerical study of the Frankenhaeuser-Huxley conductance-based model of nerve fibre was therefore undertaken to investigate the effect of stimulation on refractoriness. We found that the application of a depolarizing stimulus during the later part of what is classically regarded as the absolute refractory period could effectively prolong the absolute refractory period, while leaving the refractory time-constants and other refractory parameters largely unaffected. Indeed, long depolarizing pulses, which would have been suprathreshold if presented to a resting nerve fibre, appeared to block excitation indefinitely. Stimulation during what is classically regarded as the absolute refractory period can therefore greatly affect the temporal response of a nerve. We conclude that the classical definition of absolute refractory period should be refined to include only the initial period following an action potential when an ongoing stimulus would not affect threshold; this period was found to be about half as long as the classical absolute refractory period. We further conclude that the stimulus-dependent nature of the relative refractory period must be considered when developing a phenomenological nerve model for complex stimuli. PMID:26187096

  12. Stimulus-dependent refractoriness in the Frankenhaeuser-Huxley model.

    Science.gov (United States)

    Morse, R P; Allingham, D; Stocks, N G

    2015-10-01

    Phenomenological neural models, such as the leaky integrate-and-fire model, normally have a fixed refractory time-course that is independent of the stimulus. The recovery of threshold following an action potential is typically based on physiological experiments that use a two-pulse paradigm in which the first pulse is suprathreshold and causes excitation and the second pulse is used to determine the threshold at various intervals following the first. In such experiments, the nerve is completely unstimulated between the two pulses. This contrasts the receptor stimuli in normal physiological systems and the electrical stimuli used by cochlear implants and other neural prostheses. A numerical study of the Frankenhaeuser-Huxley conductance-based model of nerve fibre was therefore undertaken to investigate the effect of stimulation on refractoriness. We found that the application of a depolarizing stimulus during the later part of what is classically regarded as the absolute refractory period could effectively prolong the absolute refractory period, while leaving the refractory time-constants and other refractory parameters largely unaffected. Indeed, long depolarizing pulses, which would have been suprathreshold if presented to a resting nerve fibre, appeared to block excitation indefinitely. Stimulation during what is classically regarded as the absolute refractory period can therefore greatly affect the temporal response of a nerve. We conclude that the classical definition of absolute refractory period should be refined to include only the initial period following an action potential when an ongoing stimulus would not affect threshold; this period was found to be about half as long as the classical absolute refractory period. We further conclude that the stimulus-dependent nature of the relative refractory period must be considered when developing a phenomenological nerve model for complex stimuli.

  13. Effects of irradiation on properties of refractory alloys with emphasis on space power reactor applications

    International Nuclear Information System (INIS)

    The probable effects of irradiation on niobium and tungsten alloys in use as components of thermionic convertors in a space reactor were reviewed by the author in 1971. While considerably more data on refractory metals have been generated since that time, the data have not been reviewed with respect to space reactor applications. This paper attempts such a review. The approach used is to work from the most recently available review of irradiation effects for each alloy system (where such a review is available) and to discuss that review and more recent data judged to be the most useful in establishing likely behavior in high-temperature reactor service. 28 figures, 6 tables

  14. 铝/镀锌钢薄板异种金属CMT熔钎焊接头组织与力学性能%Microstructure and Mechanical Properties of CMT Welding-brazing Joint for Dissimilar Materials between Aluminums and Galvanized Steels

    Institute of Scientific and Technical Information of China (English)

    余刚; 曹睿; 陈剑虹

    2012-01-01

    The dissimilar materials, aluminum alloys and galvanized steels were joined by CMT welding -brazing method. Analyzing the macro feature of cross -section, microstructure, the defects and mechanical properties of welding-brazing joints with SEM, EDAX, tension text, it is shown that the lap joints with better properties and better weld appearance are formed between the aluminum alloys and galvanized steels. From the microstructure and formation of weld metal, the cross-section of the joint can be divided into four zones; weld metal, middle interface, transitional interface and zinc - rich zone. There is a continuous and compact inter -metallic compound layers with a thickness of 3~4μm, which is formed in the brazing interface zone between the weld metal and the galvanized steel sheet. The main components of the layer are Fe3 Al, FeAl2, Fe2 Al5 and FeAl3,then, the zinc-rich zone is mainly composed of aluminum -rich solid solution and residue of Zn. Tensile strength tests show that the joint is fractured in the aluminum heat affect zone, and the joint strength with 204MPa is obtained.%采用冷金属过渡方法对铝合金和镀锌钢板进行了熔钎焊连接,使用扫描电镜、能谱分析和拉伸试验分析了接头的截面形貌、组织特征、焊接缺陷及力学性能.试验结果表明,铝合金和镀锌钢能得到成形美观、性能良好的搭接接头.对焊缝金属的组织特征分析表明,焊接接头由熔化区、中心界面区、过渡界面区和富锌区组成,在焊缝金属和镀锌板的界面区形成厚度为3~4μm的金属间化合物层(主要成分为Fe3Al、FeAl2、Fe2Al5和FeAl3),富锌区由富铝的固溶体和残留的锌组成.在进行拉伸试验时,断裂发生在热影响区,接头强度为204MPa.

  15. Materials design considerations involved in the fabrication of implantable bionics by metallization of ceramic substrates.

    Science.gov (United States)

    Patel, Sunil; Guenther, Thomas; Dodds, Christopher W D; Kolke, Sergej; Privat, Karen L; Matteucci, Paul B; Suaning, Gregg J

    2013-01-01

    The Pt metallization of co-fired Al2O3/SiO2 substrates containing Pt feedthroughs was shown to be a suitable means to construct implantable bionics. The use of forge welding to join an electrode to such a metallized feedthrough was demonstrated and subsequently evaluated through the use of metallography and electron microscopy. Metallurgical phenomena involved in forge welding relevant to the fabrication of all types of biomedical implants are discussed within this paper. The affect of thermal profiles used in brazing or welding to build implantable devices from metal components is analysed and the case for considered selection of alloys in implant design is put forward.

  16. Brain stimulation for treatment of refractory epilepsy

    Institute of Scientific and Technical Information of China (English)

    GE Yan; HU Wei; LIU Chong; ZHANG Jian-guo; MENG Fan-gang

    2013-01-01

    Objective We review the targets of the deep brain and the responsive neurostimulation system (RNS) to identify the best optimal stimulation parameters and the best mode of stimulation,whether cyclical,continuous,or smarter.Data sources This review is based on data obtained from published articles from 1950 to 2013.To perform the PubMed literature search,the following keywords were input:deep brain stimulation (DBS),RNS,and refractory epilepsy.Study selection Articles containing information related to brain stimulation or RNS for the treatment of refractory epilepsy were selected.Results The currently available treatment options for those patients who resist multiple antiepileptic medications and surgical procedures include electric stimulation,both direct and indirect,of brain nuclei thought to be involved in epileptogenesis.The number of potential targets has increased over the years to include the anterior nucleus of the thalamus,the centromedian nucleus of the thalamus,the hippocampus,the subthalamic nucleus,the caudate nucleus,and the cerebellum,among others.The results of a randomized controlled trial and the RNS trial were published to reveal the effectiveness.Conclusions Although statistically significant reductions in seizures have been observed using several different stimulation techniques,including vagus nerve stimulation,DBS,and RNS,these effects are currently only palliative and do not approach the efficacy comparable with that seen in resection in appropriately selected patients.More research is needed to determine optimal stimulation targets and techniques as well as to determine which epilepsy patients will benefit most from this technology.

  17. Pegloticase: in treatment-refractory chronic gout.

    Science.gov (United States)

    Lyseng-Williamson, Katherine A

    2011-11-12

    Intravenous pegloticase offers a novel approach to treating chronic gout refractory to conventional therapy. Pegloticase is a recombinant polyethylene glycol-conjugated form of uricase (a uric acid-specific enzyme lacking in humans) that catalyses the oxidation of uric acid to allantoin. In randomized, placebo-controlled, double-blind, 6-month, phase III trials, intravenous pegloticase 8 mg every 2 or 4 weeks provided sustained reductions in plasma uric acid levels to less than the therapeutic target of 6 mg/dL in a substantial proportion of patients with chronic gout who were refractory to, or intolerant of, conventional urate-lowering therapy. Pegloticase 8 mg every 2 weeks was associated with disease-modifying benefits relative to placebo, as shown by significant improvements from baseline in tophi resolution, frequency of gout flares and tender joint count, and clinically relevant and statistically significant improvements from baseline in health-related quality-of-life parameters related to disability, pain and physical function. Pegloticase 8 mg every 4 weeks was also significantly more effective than placebo with regard to most, but not all, of these endpoints. Preliminary data from an open-label extension of the phase III trials indicate that long-term treatment with pegloticase 8 mg every 2 or 4 weeks may maintain plasma uric acid normalization in patients who experienced a sustained uric acid response during the phase III trials. The most common serious adverse events associated with pegloticase are gout flares, infusion reactions and anaphylaxis. In addition, exacerbation of pre-existing congestive heart failure was reported in 2% of patients receiving pegloticase 8 mg every 2 weeks in the phase III trials.

  18. Greater omentum in reconstruction of refractory wounds

    Institute of Scientific and Technical Information of China (English)

    沈余明; 沈祖尧

    2003-01-01

    Objective: To evaluate the clinical efficacy of greater omentum in reconstruction of refractory wounds. Methods: From August 1988 to May 2001, 20 patients with refractory wound underwent pedicle or microvascular free transfer of the greater omentum. Indications of surgery were electrical injury of the wrist and hand in 9 patients, electrical injury of the scalp and cranial bones in 3, avulsion injury of the scalp in 2, radiation-related ulcer of the chest wall in 2, ulcer and osteomyelitis following resection of the sternum sarcoma in 1, electrical injury of the abdomen in 1, bone and soft tissue defects following compound fracture of the leg in 1, and extensive scar and ulcer of the leg and footdrop following trauma in 1. Severe infection and extensive tissue necrosis were present prior to surgical operation in 12 patients. Eleven patients were treated with pedicled omental flaps, and 9 patients with free omental flaps. The size of the omental flaps ranged from 20 cm×12 cm to 38 cm×23 cm. Results: All the omental flaps survived. Healing at the first intention of the wounds was achieved in 17 cases. The on-top skin grafts resulted in partial necrosis of lipid liquefaction developed in the omentum and healed with dressing change in 2 cases. A sinus tract of osteomyelitis occurred in one case and healed after delayed excision of the necrosed bone. Follow-up study of all cases from 3 to 24 months showed no recurrent wounds and post-operative abdominal complication. Recovery with acceptable appearance and restoration of function was satisfactory. Conclusions: Greater omentum provides a well-vascularized tissue with lymphatic ducts for wound coverage. It has strong resistance against infection. It is very malleable and can be molded easily. Therefore it is an ideal tissue in filling cavities and repairing defects, especially in covering large and irregular defects that can not be treated with skin or muscle flaps.

  19. Esquizofrenia refratária Refractory schizophrenia

    Directory of Open Access Journals (Sweden)

    Helio Elkis

    2007-10-01

    Full Text Available OBJETIVO: O propósito deste artigo é o de revisar vários aspectos da esquizofrenia refratária levando em conta questões relacionadas à definição, aspectos clínicos, correlatos psicobiológicos, tratamentos farmacológicos e não farmacológicos, assim como preditores de resposta terapêutica. MÉTODO: Pesquisa no Medline, assim como artigos dos autores. RESULTADOS E CONCLUSÕES: Pelo menos um terço dos pacientes com esquizofrenia são refratários a tratamento com antipsicóticos e as evidências apontam a clozapina em monoterapia como a principal opção nesses casos. A politerapia com antipsicóticos não tem apoio em evidências. Ensaios clínicos recentes mostraram que a potencialização da clozapina com outros antipsicóticos não é superior ao placebo.OBJECTIVE: The aim of the present paper is to review the various aspects of refractory schizophrenia regarding issues such as definitions, clinical aspects, psychobiological correlates, pharmacological and non-pharmacological treatment options and predictors of treatment response. METHOD: Medline search as well as articles of the authors. RESULTS AND CONCLUSIONS: Refractory schizophrenia affects at least one third of patients with schizophrenia and the best evidence shows that is monotherapy with clozapine remains the mainstay for the treatment of such condition. Antipsychotic polipharmacy is not supported by current evidence and recent clinical trials have shown that clozapine augmentation with antipsychotics has no benefit over placebo.

  20. Tensile Strength of Welded Joint of 1Cr18Ni9 Stainless Steel and Nb-1Zr Alloy Jointed by Electron Beam Self-material Brazing

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Compared with Nb-1Zr alloy stainless steels have a quite difference in melting point, thermalphysical and electromagnetism properties etc.. Therefore, it is very difficulty to joint by melting weldingmethod. Electron beam self-brazing method is an accepted method to use for this kind of welding. Make

  1. A plating method for metal coating of fiber Bragg grating

    Institute of Scientific and Technical Information of China (English)

    Yulong Li; Hua Zhang; Yan Feng; Gang Peng

    2009-01-01

    We present a method for metal coating optical fiber and in-fiber Bragg grating. The technology process which is based on electroless plating and electroplating method is described in detail. The fiber is firstly coated with a thin copper or nickel plate with electroless plating method. Then, a thicker nickel plate is coated on the surface of the conductive layer. Under the optimum conditions, the surfaces of chemical plating and electroplating coatings are all smooth and compact. There is no visible defect found in the cross-section. Using this two-step metallization method, the in-fiber Bragg grating can be well protected and its thermal sensitivity can be enhanced. After the metallization process, the fiber sensor is successfully embedded in the 42CrMo steel by brazing method. Thus a smart metal structure is achieved. The embedding results show that the plating method for metallization protection of in-fiber Bragg grating is effective.

  2. Brazing of aluminium assemblies under nitrogen convection in a charge furnace; Brasage d'assemblages en aluminium sous convection d'azote dans un four a charge

    Energy Technology Data Exchange (ETDEWEB)

    Faure, D.; Perez, G. [BMI Fours Industriels, 38 - Saint Quentin Fallavier (France)

    2006-03-15

    The research of a weight saving has led to the use of aluminium in the automotive industry, which has been innovation instigator for a lot of industries. The brazing under vacuum of aluminium, even if it presents a lot of advantages, is inadequate to the mass production because it is too difficult for the quality of the preliminary assembly to the brazing. It is rather reserved to the advance technology industries such as the aeronautics or the power electronics. A lot of aluminium heat exchangers are mass manufactured and brazed by the Nocolok process. (O.M.)

  3. [Fever-induced refractory epileptic encephalopathy of children].

    Science.gov (United States)

    Sivkova, S N; Bogdanov, E I; Zaĭkova, F M; Morozova, E A; Aiupova, V A; Zabbarova, A T; Shaĭmardanova, R M

    2013-01-01

    Fever-induced refractory epileptic encephalopathy of school-age children is a rare epileptic syndrome that causes difficulties in diagnosis at the initial stage of disease. It is characterized by sudden onset with multifocal refractory status epilepticus in previously healthy children with normal development. Later, children suffer from resistant focal epilepsy in the combination with cognitive deficit and behavioral difficulties. Authors describe a clinical case of fever-induced refractory epileptic encephalopathy of school-age children in a child of 7 years old. Aspects of etiology, pathogenesis, clinical manifestation, differential diagnosis, treatment and prognosis of the disease are discussed.

  4. Successful treatment of severe refractory lupus hepatitis with mycophenolate mofetil.

    Science.gov (United States)

    Tagawa, Y; Saito, T; Takada, K; Kawahata, K; Kohsaka, H

    2016-04-01

    Systemic lupus erythematosus-related hepatitis, known as lupus hepatitis, is a rare manifestation of systemic lupus erythematosus, and is usually subclinical with mild abnormalities of serum liver enzymes. While cases with clinically significant and refractory lupus hepatitis are uncommon, treatment options for lupus hepatitis are to be established. Here, we report the case of a 45-year-old man with progressive lupus hepatitis accompanied by autoimmune haemolytic anaemia. Lupus hepatitis of this patient was refractory to tacrolimus, azathioprine and cyclophosphamide, but was successfully treated by mycophenolate mofetil. Mycophenolate mofetil might be an effective therapeutic option for refractory lupus hepatitis.

  5. Refractories Usage in Nickel Smelting—furnaces in China

    Institute of Scientific and Technical Information of China (English)

    LIYong; QIGuo-yong

    1994-01-01

    The paper describes the reaction between car-bon-containing refractories,magnesia-chrome re-fractories and matte,converter slag.The results show that carbon-containing refrctories have good resistance to matte and converter slag in nitrogen atmosphere,The practical results are unsuitable for nickel converter ,high performance magnesia chrome refractories are promising materials.Newly developed high quality direct bonding magnesia chrome,rebonded co-clinker magnesia chrome,fused cast magnesia chrome used in nickel flash smelting furnaces are introduced briefly.

  6. Sillimanite, Kyanite and Andalusite in China and Their Applications Part II: Their Applications in Refractories to Improve Resistance to Creep and Thermal Shock

    Institute of Scientific and Technical Information of China (English)

    LIN Binyin; LIU Jiehua; ZHOU Ningsheng; ZHANG Jianwu

    2005-01-01

    As a second part under the title, this paper introduces the applications of sillimanite group minerals (SGM) in refractory products for hot blast stove, blast furnace, torpedo, hot metal mixer, etc., with emphases on their uses in the low creep and thermal shock resistant bricks for tuyere and iron notch of blast furnace and checker brick and ceramic burner of hot blast stove, taking use of their phase transformation to form primary mullite and secondary mullite, accompanied by volume expansion. The developed SGM containing refractories have found wide uses in major domestic iron and steel making plants to meet the requirements of longer service life, higher service temperature and intensified operations.

  7. Numerical simulation of iron/TiC ceramic tappet brazed with TiZrNiCu filler metal

    Institute of Scientific and Technical Information of China (English)

    张丽霞; 冯吉才; 李卓然

    2003-01-01

    Maximum value of thermal stress and stress concentration zones of iron/TiC ceramic tappet during cooling were studied.The results show that when the temperature is 300 K,the maximum values of shear stress and tensile stress on iron/TiC ceramic interface both appear on the tip of TiZrNiCu/iron interface,so cracks always originate from TiZrNiCu/iron interface.Positive tensile stress on iron undersurface relaxes to the inner of iron and negative tensile stress on iron undersurface concentrates on the side of iron as the temperature declines,which leads to the origination of cracks on iron undersurface because of the alternation between positive and negative tensile stress.

  8. 中国古青铜器表面富锡铜鎏镀及鎏焊的工艺探索第三部分——鎏焊%Technological study on amalgam coating and brazing of tin-rich copper on surface of bronze wares of ancient China——Part Ⅲ.Amalgam brazing

    Institute of Scientific and Technical Information of China (English)

    吴元康; 储荣邦

    2012-01-01

    Amalgam brazing is derived from amalgam coating. The definition, characteristics, application, and significance of amalgam brazing were expatiated. A process of amalgam brazing for producing combined bronze wares was developed. The compositions of brazing material and flux were given. The operations of pretreatment, mercury removal by heating, and post-treatment were described. The implementation of amalgam coating and brazing processes was introduced taking the Western Han Dynasty's bronze cowry container with tribute-paying figures excavated in Yunnan as an example. The method for distinguishing whether an antique bronze ware is produced by cast welding after lost-wax casting or by copper brazing with separated small cast parts was presented.%鎏焊是从鎏镀衍生而来的.阐述了鎏焊的定义、特点、应用和意义.设计了用于制作组合青铜器的鎏焊工艺,给出了焊料、焊剂配方,说明了前处理、加热驱汞及后处理的操作方法.以西汉云南纳贡场面青铜贮贝器为例,介绍了鎏镀与鎏焊工艺的具体实施过程.提出了鉴别古青铜器是由失蜡铸造后铸焊而成还是由分铸小件铜焊而成的方法.

  9. Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    1998-03-10

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

  10. Refractory Coated/Lined Low Density Structures Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The innovation in this proposed effort is the development of refractory coated or lined low density structures. Lightweight structures are desirable for space...

  11. Fireclay Refractory Mortars GB/T 14982-2008

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Chai Junlan

    2009-01-01

    @@ 1 Scope This standard specifies the classification, techni-cal requirements, test methods, quality appraisal pro-cedure, packing, marking, transportation, storage and quality certificate of fireclay refractory mortars.

  12. High Alumina Refractory Mortars GB/T 2994-2008

    Institute of Scientific and Technical Information of China (English)

    Wang Jing; Chai Junlan

    2009-01-01

    @@ 1 Scope This standard specifies the classification, techni-cal requirements, test methods, quality appraisal pro-cedure, packing, marking, transportation, storage and quality certificate of high alumina refractory mortars.

  13. Recycling MgO-C refractory in electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Conejo, A.N. [Metallurgy Department, Morelia Technological Institute, Morelia (Mexico); Lule, R.G.; Lopez, F. [Process Engineering Department-Steelmaking Shop, Lazaro Cardenas City (Mexico); Rodriguez, R. [Refractories Department, Lazaro Cardenas City (Mexico)

    2006-11-15

    MgO-C refractory recycling from electric arc furnaces and ladle furnaces has been carried out during the melting of direct reduced iron (DRI). Metallurgical trials to define the effects of refractory recycling on energy consumption, melting time, flux consumption and refractory consumption are reported in this work. The method of preparation as well as the method of injection is also included in this study. Based on current results, the practice of recycling spent refractory is highly recommended. Visual inspection indicates the potential benefits in slag foaming which starts to form at the beginning of the heat thus allowing the use of full power transformer and in turn results in faster melting rates. (author)

  14. Rituximab Efficacy during a Refractory Polyarteritis Nodosa Flare

    Directory of Open Access Journals (Sweden)

    Emmanuel Ribeiro

    2009-01-01

    Full Text Available Polyarteritis nodosa (PAN is a systemic vasculitis whose severe forms are treated with glucocorticoids and cyclophosphamide. Refractory patients are exposed to many complications, notably accelerated atherosclerosis. We report a case report of 71-year-old man followed for polyarteritis nodosa refractory to glucocorticoids and cyclosphosphamide. Systemic vasculitis relapses are followed to accelerated atherosclerosis: severe ischemic lesions led to amputation of lower limbs. Remission of refractory PAN is obtained with rituximab. Disappearance of biological inflammatory is allowed to regression of ischemic lesions in upper limbs. In this situation, we recommend a systematic vascular work-up for patients suffered from refractory vasculitis. On the other hand, therapeutic trials are needed to determine the real efficacy and place of rituximab in the treatment of polyarteritis nodosa.

  15. High Alumina Refractory Bricks for Electric Arc Furnace Roofs

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ 1 Scope This standard specifies the sort, technical requirement, test method, inspection rules, marking, packing, transportation, storage and quality certification of high alumina refractory bricks for electric arc furnace roofs.

  16. China's Nonferrous Metallurgy Industry and Its Relevance to Refractories

    Institute of Scientific and Technical Information of China (English)

    JIANG Jimu; HUANG Xinyuan; ZHOU Ningsheng; LI Zhaoxia

    2004-01-01

    @@ Introduction As well known,there exists a reciprocal relationship between refractories industry and high temperature industries,in particular metallurgy industry.Refractories are consumed in many metallurgical processes of nonferrous metallurgy industry and closely associated with the technological progress of this sector.In the past two decades,China's nonferrous metallurgy industry has kept fast growing, with much increased output,improved process technologies and more imported advanced equipment and technologies,which have put forward stringer requirements on refractories,not only in quantity,but in variety ,performance and installation as well.This article,based on the authors' knowledge and information,reviews the development of China's nonferrlus metallurgy industry in recent years and the related refractories issues.

  17. Compressive Creep and Thermophysical Performance of Mullite Refractories

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, JG

    2002-04-01

    Compressive creep testing of ten commercially available mullite refractories was performed at 1300-1450 C and at static stresses between 0.2-0.6 MPa. These refractories were examined because they are used in borosilicate glass furnace crowns and superstructures along with in sidewall applications. Additionally, despite their high cost ({approx}$500/ft{sup 3}) they are cheaper than other refractories such as chrome alumina ({approx}$3000/ft{sup 3}) or fusion-cast alumina ({approx}900/ft{sup 3}) which are used as replacements for traditional silica refractories in harsh oxy-fuel environments. The corrosion resistances of these ten materials were also evaluated. In addition, measurements were made that tracked their dimensional stability, phase content, microstructure, and composition as a function of temperature and time. The techniques used for these characterizations and their respective analyses are described. An intent of this study was to provide objective and factual results whose interpretations were left to the reader.

  18. Refractory, Abrasive, and Other Industrial Minerals Operations - Direct Download

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This map layer includes refractory, abrasive, and other industrial minerals operations in the United States. The data represent commodities covered by the Minerals...

  19. Refractory Gunning Material for Inner Lining Maintenance of Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of refractory gunning material for inner lining maintenance of blast furnace .

  20. Fused Cast Alumina Refractory Products for Glass Tank Furnace

    Institute of Scientific and Technical Information of China (English)

    SHEN Keyin

    2006-01-01

    @@ 1 Subject and Scope The standard specifies the requirement, testing method, inspection rule and requirements for the labeling, packing, shipping and storing of the fused cast alumina refractory products for glass tanks.