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Sample records for brazing refractory metals

  1. Brazing Refractory Metals Used In High-Temperature Nuclear Instrumentation

    Energy Technology Data Exchange (ETDEWEB)

    A. J. Palmer; C. J. Woolstenhulme

    2009-06-01

    As part of the U. S. Department of Energy (DOE) sponsored Next Generation Nuclear Project (NGNP) currently ongoing at Idaho National Laboratory (INL), the irradiation performance of candidate high-temperature gas reactor fuels and materials is being evaluated at INL’s Advanced Test Reactor (ATR). The design of the first Advanced Gas Reactor (AGR 1) experiment, currently being irradiated in the ATR, required development of special techniques for brazing niobium and molybdenum. Brazing is one technique used to join refractory metals to each other and to stainless steel alloys. Although brazing processes are well established, it is difficult to braze niobium, molybdenum, and most other refractory metals because they quickly develop adherent oxides when exposed to room-temperature air. Specialized techniques and methods were developed by INL to overcome these obstacles. This paper describes the techniques developed for removing these oxides, as well as the ASME Section IX-qualified braze procedures that were developed as part of the AGR-1 project. All brazes were made using an induction coil with an inert or reducing atmosphere at low pressure. Other parameters, such as filler metals, fluxes used, and general setup procedures, are also discussed.

  2. INFLUENCE OF REFRACTORY FILLERS ON THE PROCESS OF COMPOSITE BRAZING OF DIAMOND-ABRASIVE TOOLS

    Directory of Open Access Journals (Sweden)

    Kozachenko A. D.

    2015-04-01

    Full Text Available Brazes with increased viscosity are needed for brazing of abrasive diamond tools with working surface of complex contoured shape. It’s known that high viscosity is a property of composite brazes consisting of fusible matrix and refractory filler that is not melting during brazing. Goal of the work is to research the influence of refractory fillers on the process of composite brazing of diamond-abrasive tools and on that basis discover the optimal composition of braze. Composite brazes Sn-Cu-Co were researched in the work. It is determined that at least 26-28% (by mass of cobalt powder should be included in brazes for giving the braze Sn-Cu-Co necessary viscosity and for creation of uniform diamond-comprising layers with thickness up to 2.5 mm on the vertical layers and sharp edges of tools. It is determined that solid-state sintering of powders on the initial stage of heating the composite braze leads to emerging of internal stresses and forming cracks. Inert additions that prevent solid-state sintering should be include in braze to prevent cracking. Optimal inert addition for brazes Sn-Cu-Co is the tungsten powder. Minimum content of tungsten needed to prevent cracking is 6% (by mass. Optimal content of components in composition braze for brazing shaped diamond-abrasive tools is (% by mass: 30 Co, 20 Sn, 43 Cu, 7 W

  3. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2017-01-01

    Full Text Available Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an important role in lightweight structures. In the present paper, three arc brazing variants of galvanized structured sheet metals were validated in terms of the corrosion behavior. The standard gas metal arc brazing, the pulsed arc brazing, and the cold metal transfer (CMT® in combination with a pulsed cycle were investigated. In experimental climate change tests, the influence of the brazing processes on the corrosion behavior of galvanized structured sheet metals was investigated. After that, the corrosion behavior of brazed structured and flat sheet metals was compared. Because of the selected lap joint, the valuation of damage between sheet metals was conducted. The pulsed CMT brazing has been derived from the results as the best brazing method for the joining process of galvanized structured sheet metals.

  4. Brazing

    CERN Document Server

    Schwartz, Mel M

    2003-01-01

    Text provides information needed to braze materials that will be used in the 21st century. Revised to include lessons learned on tooling, design, materials, atmospheres, processing, and equipment. For brazing technologists and engineers.

  5. Brazing of copper to stainless steel with a low-silver-content brazing filler metal

    Science.gov (United States)

    Fukikoshi, Tatsuya; Watanabe, Yūki; Miyazawa, Yasuyuki; Kanasaki, Fumio

    2014-08-01

    The brazing of copper to stainless steel (SUS304 JIS) was performed using a low- silver-content brazing filler metal, Ag-50Cu, under an Ar gas atmosphere with a conventional furnace, owing to the potential economic benefits of using low-silver-content filler metals. The brazeability of the low-silver-content brazing filler metal to copper and SUS304 was investigated. A good joint was obtained, and a drastic dissolution reaction occurred at the copper side. Molten BAg8 penetrated along the crystal grain boundary of the copper base metal when BAg8 was used as the filler metal. This was caused by the dissolution of Ni from the stainless steel into the molten filler metal. Ag-50Cu, which was investigated in this work, can be used instead of BAg8 filler metal.

  6. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    Science.gov (United States)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  7. Active Metal Brazing and Characterization of Brazed Joints in Titanium to Carbon-Carbon Composites

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Morscher, G. N.; Asthana, R.

    2006-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSiI. The joint microstructures were examined using optical microscopy and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading. A tube-on-plate tensile test was used to evaluate joint strength of Ti-tube/ C-C composite joints. The load-carrying ability was greatest for the Cu-ABA braze joint structures. This system appeared to have the best braze spreading which resulted in a larger braze/C-C composite bonded area compared to the other two braze materials. Also, joint loadcarrying ability was found to be higher for joint structures where the fiber tows in the outer ply of the C-C composite were aligned perpendicular to the tube axis when compared to the case where fiber tows were aligned parallel to the tube axis.

  8. Brazing handbook

    CERN Document Server

    American Welding Society

    2007-01-01

    By agreement between the American Welding Society C3 Committee on Brazing and Soldering and the ASM Handbook Committee, the AWS Brazing Handbook has been formally adopted as part of the ASM Handbook Series. Through this agreement, the brazing content in the ASM Handbook is significantly updated and expanded. The AWS Brazing Handbook, 5th Edition provides a comprehensive, organized survey of the basics of brazing, processes, and applications. Addresses the fundamentals of brazing, brazement design, brazing filler metals and fluxes, safety and health, and many other topics. Includes new chapters on induction brazing and diamond brazing.

  9. Active Metal Brazing of Carbon-Carbon Composites to Titanium

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Morscher, G.; Asthana, R.

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint which led to good wetting, spreading, and metallurgical bond formation via interdiffusion.

  10. Wetting and spreading behavior of molten brazing filler metallic alloys on metallic substrate

    Science.gov (United States)

    Kogi, Satoshi; Kajiura, Tetsurou; Hanada, Yukiakira; Miyazawa, Yasuyuki

    2014-08-01

    Wetting and spreading of molten brazing filler material are important factors that influence the brazing ability of a joint to be brazed. Several investigations into the wetting ability of a brazing filler alloy and its surface tension in molten state, in addition to effects of brazing time and temperature on the contact angle, have been carried out. In general, dissimilar-metals brazing technology and high-performance brazed joint are necessities for the manufacturing field in the near future. Therefore, to address this requirement, more such studies on wetting and spreading of filler material are required for a deeper understanding. Generally, surface roughness and surface conditions affect spreading of molten brazing filler material during brazing. Wetting by and interfacial reactions of the molten brazing filler material with the metallic substrate, especially, affect strongly the spreading of the filler material. In this study, the effects of surface roughness and surface conditions on the spreading of molten brazing filler metallic alloys were investigated. Ag-(40-x)Cu-xIn and Ag- (40-x)Cu-xSn (x=5, 10, 15, 20, 25) alloys were used as brazing filler materials. A mild-steel square plate (S45C (JIS); side: 30 mm; thickness: 3mm) was employed as the substrate. A few surfaces with varying roughness were prepared using emery paper. Brazing filler material and metallic base plate were first washed with acetone, and then a flux was applied to them. The filler, 50 mg, was placed on the center of the metallic base with the flux. A spreading test was performed under Ar gas using an electrically heated furnace, after which, the original spreading area, defined as the sessile drop area, and the apparent spreading area, produced by the capillary grooves, were both evaluated. It was observed that the spreading area decreased with increasing In and Sn content.

  11. Laser beam active brazing of metal ceramic joints

    Science.gov (United States)

    Haferkamp, Heinz; Bach, Friedrich W.; von Alvensleben, Ferdinand; Kreutzburg, K.

    1996-04-01

    The use of engineering ceramics is becoming more and more important. Reasons for this are the specific properties of these materials, such as high strength, corrosion resistance and wear resistance. To apply the advantages of ceramics, joining techniques of metal ceramic parts are required. In this paper, joining of metal ceramic joints by laser beam brazing is presented. This joining technique is characterized by local heat input, and the minimal thermal stress of the brazed components. During the investigations, an Nd:YAG laser and a vacuum chamber were applied. The advantages of Nd:YAG lasers are the simple mechanical construction, and laser beam guidance via quartz glass fibers, which leads to high handling flexibility. In addition, most of the materials show a high absorption rate for this kind of radiation. As materials, ceramic Al2O3 with a purity of 99.4% and metals such as X5CrNi189 and Fe54Ni29Co17 were used. As a filler material, commercially available silver and silver- copper brazes with chemically active elements like titanium were employed. During this study, the brazing wetting behavior and the formation of diffusion layers in dependence on processing parameters were investigated. The results have shown that high brazing qualities can be achieved by means of the laser beam brazing process. Crack-free joining of metal ceramic parts is currently only possible by the use of metals such as Fe54Ni29Co17 because of its low thermal expansion coefficient, which reduces thermal stresses within the joining zone.

  12. Brazing diamond grits onto a steel substrate using copper alloys as the filler metals

    Science.gov (United States)

    Chen, S.-M.; Lin, S.-T.

    1996-12-01

    Surface-set diamond tools were fabricated by an active metal brazing process, using bronze (Cu-8.9Sn) powder and 316L stainless steel powder mixed to various ratios as the braze filler metals. The diamond grits were brazed onto a steel substrate at 1050 °C for 30 min in a dry hydrogen atmosphere. After brazing practice, an intermediate layer rich in chromium formed between the braze filler metal and diamond. A braze filler metal composed of 70 wt % bronze powder and 30 wt % stainless steel powder was found to be optimum in that the diamond grits were strongly impregnated in the filler metal by both mechanical and chemical types of holding. The diamond tools thus fabricated performed better than conventional nickel-plated diamond tools. In service, the braze filler metal wore at almost the same rate as the diamond grits, and no pullout of diamond grits or peeling of the filler metal layer took place.

  13. Numerical simulation of filler metal droplets spreading in laser brazing

    Science.gov (United States)

    Chen, Yanbin; Feng, Xiaosong; Li, Liqun

    2007-11-01

    A finite element model was constructed using a commercial software Fidap to analyze the Cu-base filler metal droplet spreading process in laser brazing, in which the temperature distribution, droplet geometry, and fluid flow velocity were calculated. Marangoni and buoyancy convection and gravity force were considered, and the effects of laser power and spot size on the spreading process were evaluated. Special attention was focused on the free surface of the droplet, which determines the profile of the brazing spot. The simulated results indicate that surface tension is the dominant flow driving force and laser spot size determines the droplet spreading domain.

  14. Numerical simulation of filler metal droplets spreading in laser brazing

    Institute of Scientific and Technical Information of China (English)

    Yanbin Chen; Xiaosong Feng; Liqun Li

    2007-01-01

    A finite element model was constructed using a commercial software Fidap to analyze the Cu-base filler metal droplet spreading process in laser brazing, in which the temperature distribution, droplet geometry,and fluid flow velocity were calculated. Marangoni and buoyancy convection and gravity force were considered, and the effects of laser power and spot size on the spreading process were evaluated. Special attention was focused on the free surface of the droplet, which determines the profile of the brazing spot.The simulated results indicate that surface tension is the dominant flow driving force and laser spot size determines the droplet spreading domain.

  15. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    OpenAIRE

    Nikitin, A.; L. Schleuss; R. Ossenbrink; V. Michailov

    2017-01-01

    Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an importan...

  16. Elemental composition of brazing alloys in metallic orthodontic brackets.

    Science.gov (United States)

    Zinelis, Spiros; Annousaki, Olga; Eliades, Theodore; Makou, Margarita

    2004-06-01

    The aim of this study was to assess the elemental composition of the brazing alloy of representative orthodontic brackets. The brackets examined were Gemini (3M, Unitec, Monrovia, Calif), MicroLoc (GAC, Bohemia, NY), OptiMESHxrt (Ormco, Glendora, Calif), and Ultratrim (Dentarum, Ispringen, Germany). Four metallic brackets for each brand were embedded in epoxy resin and after metallographic grinding and polishing were cleaned in a water ultrasonic bath. Scanning electron microscopy and energy-dispersive x-ray microanalysis (EDS) were used to assess the quantitative composition of the brazing alloy. Four EDS spectra were collected for each brazing alloy, and the mean value and standard deviation for the concentration of each element were calculated. The elemental composition of the brazing alloys was determined as follows (percent weight): Gemini: Ni = 83.98 +/- 1.02, Si = 6.46 +/- 0.37, Fe = 5.90 +/- 0.93, Cr = 3.52 +/- 0.34; MicroLoc: Ag = 42.82 +/- 0.18, Au = 32.14 +/- 0.65, Cu = 24.53 +/- 0.26, Mg = 1.12 +/- 0.33; OptiMESHxrt: Au = 67.79 +/- 0.97, Fe = 15.69 +/- 0.29, Ni = 13.01 +/- 0.93, Cr = 4.01 +/- 0.35; Ultratrim: Ag = 87.97 +/- 0.33, Cu = 10.51 +/- 0.45, Mg = 1.29 +/- 0.63, Zn = 1.13 +/- 0.24. The findings of this study showed that different brazing materials were used for the different brands, and thus different performances are expected during intraoral exposure; potential effects on the biological properties also are discussed.

  17. EFFECT OF BRAZING TIME ON TiC CERMET/IRON JOINT BRAZED WITH Ag-Cu-Zn FILLER METAL

    Institute of Scientific and Technical Information of China (English)

    L.X. Zhang; J.C. Feng; Z.R. Li; H.J. Liu

    2004-01-01

    The brazing of TiC cermet to iron was carried out at 1223K for 5-20min using Ag-Cu-Zn filler metal. The formation phase and interface structure of the joints were investigated by electron probe microanalysis (EPMA), scanning electron microscopy (SEM) and X-ray diffraction (XRD), and the joint strength was tested by shearing method. The results showed: there occurred three new formation phases, Cu(s.s), FeNi and Ag(s.s) in TiC cermet/iron joint. The interface structure was expressed as TiC cermet/Cu(s.s)+FeNi/Ag(s.s)+a little Cu(s.s)+a little FeNi/Cu(s.s)+ FeNi/iron. With brazing time increasing, there appeared highest shear strength of the joints, the value of which was up to 252.2MPa when brazing time was 10min.

  18. Vacuum brazing of alumina ceramic to titanium for biomedical implants using pure gold as the filler metal

    Science.gov (United States)

    Siddiqui, Mohammad S.

    One of the many promising applications of metal/ceramic joining is in biomedical implantable devices. This work is focused on vacuum brazing of C.P titanium to 96% alumina ceramic using pure gold as the filler metal. A novel method of brazing is developed where resistance heating of C.P titanium is done inside a thermal evaporator using a Ta heating electrode. The design of electrode is optimized using Ansys resistive heating simulations. The materials chosen in this study are biocompatible and have prior history in implantable devices approved by FDA. This research is part of Boston Retinal implant project to make a biocompatible implantable device (www.bostonretina.org). Pure gold braze has been used in the construction of single terminal feedthrough in low density hermetic packages utilizing a single platinum pin brazed to an alumina or sapphire ceramic donut (brazed to a titanium case or ferrule for many years in implantable pacemakers. Pure gold (99.99%) brazing of 96% alumina ceramic with CP titanium has been performed and evaluated in this dissertation. Brazing has been done by using electrical resistance heating. The 96% alumina ceramic disk was manufactured by high temperature cofired ceramic (HTCC) processing while the Ti ferrule and gold performs were purchased from outside. Hermetic joints having leak rate of the order of 1.6 x 10-8 atm-cc/ sec on a helium leak detector were measured. Alumina ceramics made by HTCC processing were centreless grounded utilizing 800 grit diamond wheel to provide a smooth surface for sputtering of a thin film of Nb. Since pure alumina demonstrates no adhesion or wetting to gold, an adhesion layer must be used on the alumina surface. Niobium (Nb), Tantalum (Ta) and Tungsten (W) were chosen for evaluation since all are refractory (less dissolution into molten gold), all form stable oxides (necessary for adhesion to alumina) and all are readily thin film deposited as metals. Wetting studies are also performed to determine the

  19. Microstructure of the Al2O3/Al2O3 Joint Brazed with Cu-Zn-Ti Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Hongyuan FANG; Jianguo YANG; Xiuyu YU

    2001-01-01

    Microstructure and interface reactions of Al2O3 joints brazed by Cu-Zn-Ti alloy were studied by using SEM, EDS and XRD. The effects of brazing temperature and Ti content on interfacial reactions and microstructure were investigated, and the action of adding Zn into brazing alloy was also studied. TiO, Ti3Al and CuTi were formed at the interface of ceramics and the filler metal, while CuTi, Cu3Ti and α-Cu were found in the brazing. The thickness of the reaction layer increased with increasing of brazing temperature, under the same brazing process, the thickness increased with the Ti content.

  20. Reduction of liquid metal embrittlement in copper-brazed stainless steel joints

    Science.gov (United States)

    Uhlig, T.; Fedorov, V.; Elßner, M.; Wagner, G.; Weis, S.

    2017-03-01

    Due to its very good formability and the low raw material cost, pure copper in form of foils is commonly used to braze plate heat exchangers made of stainless steel. The difference in the electrochemical potentials of brazing filler and base material leads to corrosion effects in contact with electrolytes. This may lead to leakages, which decrease the reliability of the heat exchanger during service in potable water. The dissolution of the emerging corrosion products of brazing filler and base material induces the migration of heavy metal ions, such as Cu2+ and Ni2+, into the potable water. The so-called liquid metal embrittlement, which takes place during the brazing process, may intensify the corrosion. The brazing filler infiltrates the stainless steel along the grain boundaries and causes an embrittlement. This paper deals with the determination of the grain boundary erosion dependent on the degree of deformation and heat treatment of the stainless steel AISI 316L.

  1. Residual Stress and Bonding Strength in the ElectricalSialon Ceramics Joint Made by Using the Brazing Metal Layer

    OpenAIRE

    Kimura, Mitsuhiko; Asari, Koichi; GOTO, Shoji; Aso, Setsuo

    2002-01-01

    Electrical Sialons which have some TiN contents were joined with Ag-Cu-Ti active brazing metal layer having a thickness from 30μm to 400μm at a temperature from 1113 K to 1213 K in a vacuum. Residual stress in the brazed joint specimens was not observed when the thickness of brazing metal layer was 30 μ m. However, the residual stress of 80 MPa was detected when the thickness of brazing metal layer increased up to 400μm. When the brazing temperature was 1113 K, four-point bending strengths of...

  2. A preliminary study on filler metals for vacuum brazing of Al/Ti

    Institute of Scientific and Technical Information of China (English)

    朱颖; 赵鹏飞; 康慧; 胡刚; 曲平

    2002-01-01

    In this paper, nine new filler metals contained Sn and Ga based on Al-11.5Si have been designed for vacuum brazing of Al/Ti. It is found that the addition of Sn and Ga can lower the solidus of filler metal, change the structure of intermetallic compound formed in the joint during brazing, and enhance the strength of joint. But the detail mechanism need further research.

  3. [Determination of Ag, Cu, Zn and Cd in silver brazing filler metals by ICP-AES].

    Science.gov (United States)

    Yang, X

    1997-06-01

    A method of simultaneous and direct determination for Ag, Cu, Zn and Cd in silver brazing filler metals by ICP-AES is reported. The spectral interferences and effect of acidity have been investigated. Working conditions were optimized. The method has been applied to the analysis of silver brazing filler metals with RSD of 4-7% and recovery of 94-105%. This method was accurate, simple and rapid.

  4. Laser brazing of inconel 718 alloy with a silver based filler metal

    Science.gov (United States)

    Khorram, A.; Ghoreishi, M.; Torkamany, M. J.; Bali, M. M.

    2014-03-01

    In the presented study laser brazing of an inconel 718 alloy with silver based filler metal using 400 W pulsed Nd:YAG laser is investigated. Laser brazing was performed with varying laser frequency, pulse width, process speed and gap distance. The effect of preheating on wetting and spreading also was studied. Brazing geometrical images were observed using an optical microscope. The composition analysis and microstructure of the filler metal and brazed joints were examined using X-ray diffraction analyzer (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Micro-hardness and tensile test were performed for investigation of mechanical properties. The experimental observations show that filler metal consist of α-Ag solid solution, ά-Cu solid solution surround by the α-Ag solid solution and eutectic structure. Phases of the brazed joint are similar to the filler metal. The results indicate that the filler metal has adequate wetting and spreading on inconel 718 and the wetting angle depends on the heat input significantly. Interdiffusion occurs in laser brazing and the average thickness of reaction layer is approximately 2.5 μm. Whenever the gap is big, it is needed to use longer pulse width in order to have a better melting flow. Preheating has significant influence on wetting and spreading of the filler metal.

  5. Research of Brazing Filler Metals for 6061 Aluminum Alloy Brazing%6061铝合金钎焊用钎料的研究

    Institute of Scientific and Technical Information of China (English)

    刘正林; 杨凯珍; 王凯; 刘凤美

    2012-01-01

    研究了6061铝合金钎焊用中温钎料Al-Si-Cu-Ni钎料的熔化特性、钎焊强度、钎料和接头抗腐蚀性能.结果表明,Al-Si-Cu-Ni钎料熔化温度与Al-Si-Cu钎料HL401接近,钎焊强度、钎料和接头抗腐蚀性能均优于HL401;Al-10Cu- 10Si-2Ni钎料熔化温度低,抗拉强度和接头抗腐蚀性能高,适用于6061铝合金的钎焊.%Melting characteristics, brazing strength, corrosion resistance of filler metals and joints of the Al-Si-Cu-Ni brazing filler metals for 6061 alloy brazing were studied. The results show that, the melting temperature of Al-Si-Cu-Ni brazing filler metals are close to the Al-Si-Cu solder HL401and the brazing strength, the corrosion resistance of filler metals and joints are better than HL401; Al-10Cu-10Si-2Ni filler matel with low melting temperature, high brazing strength and better corrosion resistance of joint is suitable for 6061 aluminum alloy brazing.

  6. Evaluation of the adhesion strength of diamond films brazed on K-10 type hard metal

    Directory of Open Access Journals (Sweden)

    Santos Sérgio Ivan dos

    2004-01-01

    Full Text Available The coating of cutting tools with diamond films considerably increases the tool performance due to the combination of the unique tribological properties of diamond with the bulk properties of the substrate (toughness. The tool performance, however, is strongly related to the adhesion strength between the film and the substrate. In this work our main goal was to propose and to test a procedure, based on a tensile strength test, to evaluate the adhesion strength of a diamond wafer brazed on a hard metal substrate, taking into account the effect of the brazing temperature and time. The temperature range studied was from 800 to 980 °C and the brazing time ranged from 3 to 40 min. The obtained results could be used to optimize the costs and time required to the production of high performance cutting tools with brazed diamond wafers.

  7. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME.

  8. Study on vacuum induction brazing of SiCp/LY12 composite using Al-Cu-Si-Mg filler metal

    Institute of Scientific and Technical Information of China (English)

    邹家生; 许如强; 赵其章; 陈铮

    2003-01-01

    The vacuum induction brazing of SiC particulate reinforced LY12 alloy matrix composite using Al-28Cu-5Si-2Mg filler metal has been carried out. The micrograph of the joint interface was observed by scanning electron microscopy. The joint strength was determined by shear tests. The results show that brazing temperature, holding time, SiC particle volume percentage and post heat treatment influence joint strength. SiC particles happen in the brazing seam and the distribution of SiC particles in the joint is not uniform. Particle-poor zones in the joint exist near the base metal, and particle concentrate zones exist in the center of the brazing seam. In addition, the failure of the composite is predominantly initiated by the rooting of SiC particle in the brazing seam and the micro-crack expanded along the brazing seam with low energy.

  9. JOINING OF MOLYBDENUM DISILICIDE TO STAINLESS STEEL USING AMORPHOUS METAL BRAZES-RESIDUAL STRESS ANALYSIS

    Energy Technology Data Exchange (ETDEWEB)

    VAIDYA, RAJENDRA U [Los Alamos National Laboratory; KAUTZ, DOUGLAS D. [Los Alamos National Laboratory; GALLEGOS, DAVID E. [Los Alamos National Laboratory

    2007-01-30

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L jOints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS{trademark} 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainiess steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses In the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze).

  10. Effect of stainless steel chemical composition on brazing ability of filler metal

    Science.gov (United States)

    Miyazawa, Yasuyuki; Ohta, Kei; Nishiyama, Akira

    2014-08-01

    Many kinds of stainless steel have been used in the engineering field. So it is necessary to investigate the effect of SUS chemical compositions on the brazing ability of filler metal. In this study, SUS315J containing Cr, Ni, Si, Cu, and Mo was employed as a base metal. Excellent spreading ability of the molten nickel-based brazing filler on SUS315J was obtained as compared with that on SUS316. Copper and silicon influenced the significant spreading ability of the filler.

  11. Tungsten and other refractory metals for VLSI applications II

    Energy Technology Data Exchange (ETDEWEB)

    Broadbent, E.K.

    1987-01-01

    This book presents papers on tungsten and other refractory metals for VLSI applications. Topics include the following: Selectivity loss and nucleation on insulators, fundamental reaction and growth studies, chemical vapor deposition of tungsten, chemical vapor deposition of molybdenum, reactive ion etching of refractory metal films; and properties of refractory metals deposited by sputtering.

  12. Novel high chromium containing braze filler metals for heat exchanger applications

    Energy Technology Data Exchange (ETDEWEB)

    Rangaswamy, S.; Fortuna, D. [Sulzer Metco, Troy (United States)

    2007-07-01

    A new family of boron-free, high chromium containing braze filler metal compositions were developed (Amdry 105, Amdry 108, Amdry 805). Filler metal properties including metallurgical phases, melting range, flow, corrosion resistance and high temperature oxidation resistance are reported. Additionally, the technical and economical advantages of using these new filler metals in fabricating flat plate type of heat exchangers and metallic catalytic converters is discussed. (orig.)

  13. Microstructure and Mechanical Property of 3003 Aluminum Alloy Joint Brazed with Al-Si-Cu-Zn Filler Metal

    Directory of Open Access Journals (Sweden)

    LI Xiao-qiang

    2016-09-01

    Full Text Available Al-Si-Cu-Zn filler metal was developed to braze 3003 aluminum alloy. The microstructure and fracture surface of the joint were analyzed by XRD, SEM and EDS, and the effects of brazing temperature on microstructure and property of the joint were investigated. The results show that good joints are obtained at brazing temperature of 540-580℃ for 10min. The brazed joint consists of α(Al solid solution, θ(Al2Cu intermetallic compound, fine silicon phase and AlCuFeMn+Si phase in the central zone of brazed seam, and α(Al solid solution and element diffusion layers at both the sides of brazed seam, and the base metal. The room temperature (RT shear fracture of the joint occurs at the interface between the teeth shape α(Al in the diffusion layer and the center zone of brazed seam, which is mainly characterized as brittle cleavage. As the brazing temperature increases, α(Al solid solution crystals in the diffusion zone grow up, and the interfacial bonding of the joint is in the form of interdigitation. Brazing at 560℃ for 10min, the RT shear strength of the joint reaches the maximum value of 92.3MPa, which is about 62.7% of the base material.

  14. ZIRCONIUM-TITANIUM-BERYLLIUM BRAZING ALLOY

    Science.gov (United States)

    Gilliland, R.G.; Patriarca, P.; Slaughter, G.M.; Williams, L.C.

    1962-06-12

    A new and improved ternary alloy is described which is of particular utility in braze-bonding parts made of a refractory metal selected from Group IV, V, and VI of the periodic table and alloys containing said metal as a predominating alloying ingredient. The brazing alloy contains, by weight, 40 to 50 per cent zirconium, 40 to 50 per cent titanium, and the balance beryllium in amounts ranging from 1 to 20 per cent, said alloy having a melting point in the range 950 to 1400 deg C. (AEC)

  15. Barrier Coatings for Refractory Metals and Superalloys

    Energy Technology Data Exchange (ETDEWEB)

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

    2006-02-23

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

  16. Microstructure and Interfacial Reactions During Active Metal Brazing of Stainless Steel to Titanium

    Science.gov (United States)

    Laik, A.; Shirzadi, A. A.; Tewari, R.; Kumar, Anish; Jayakumar, T.; Dey, G. K.

    2013-05-01

    Microstructural evolution and interfacial reactions during active metal vacuum brazing of Ti (grade-2) and stainless steel (SS 304L) using a Ag-based alloy containing Cu, Ti, and Al was investigated. A Ni-depleted solid solution layer and a discontinuous layer of (Ni,Fe)2TiAl intermetallic compound formed on the SS surface and adjacent to the SS-braze alloy interface, respectively. Three parallel contiguous layers of intermetallic compounds, CuTi, AgTi, and (Ag,Cu)Ti2, formed at the Ti-braze alloy interface. The diffusion path for the reaction at this interface was established. Transmission electron microscopy revealed formation of nanocrystals of Ag-Cu alloy of size ranging between 20 and 30 nm in the unreacted braze alloy layer. The interdiffusion zone of β-Ti(Ag,Cu) solid solution, formed on the Ti side of the joint, showed eutectoid decomposition to lamellar colonies of α-Ti and internally twinned (Cu,Ag)Ti2 intermetallic phase, with an orientation relationship between the two. Bend tests indicated that the failure in the joints occurred by formation and propagation of the crack mostly along the Ti-braze alloy interface, through the (Ag,Cu)Ti2 phase layer.

  17. Active Metal Brazing and Characterization of Brazed Joints in C-C and C-SiC Composites to Copper-Clad-Molybdenum System

    Science.gov (United States)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon/carbon composites with CVI and resin-derived matrices, and C/SiC composites reinforced with T-300 carbon fibers in a CVI SiC matrix were joined to Cu-clad Mo using two Ag-Cu braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward delamination in resin-derived C/C composite. Extensive braze penetration of the inter-fiber channels in the CVI C/C composites was observed. The Knoop microhardness (HK) distribution across the C/C joints indicated sharp gradients at the interface, and a higher hardness in Ticusil than in Cusil-ABA. For the C/SiC composite to Cu-clad-Mo joints, the effect of composite surface preparation revealed that ground samples did not crack whereas unground samples cracked. Calculated strain energy in brazed joints in both systems is comparable to the strain energy in a number of other ceramic/metal systems. Theoretical predictions of the effective thermal resistance suggest that such joined systems may be promising for thermal management applications.

  18. Mechanical Property and Corrosion Resistance Evaluations of Ti-6Al-7Nb Alloy Brazed with Bulk Metallic Glasses

    Energy Technology Data Exchange (ETDEWEB)

    Miura, E. [Nagasaki University, Nagasaki, Japan; Kato, H. [Tohoku University, Japan; Ogata, Toshiaki [Nagasaki University, Nagasaki, Japan; Nishiyama, Nobuyuki [Tohoku University, Japan; Specht, Eliot D [ORNL; Shiraishi, Takanobu [ORNL; Inoue, A. [Tohoku University, Japan; Hisatsune, K. [Nagasaki University, Nagasaki, Japan

    2007-01-01

    Exploitation of metallic glass as new brazing filler for Ti-based biomedical alloy was attempted. Ti-6Al-7Nb was used as a brazed material, and candidates of bulk metallic glass brazing filler were Cu60Hf25Ti15, Mg65Cu25Gd10, Zr55Cu30Al10Ni5 and Pd40Cu30P20Ni10. Convergence infrared-ray brazing was conducted for brazing Ti-6Al-7Nb/metallic glass in Ar atmosphere. After brazing, hardness measurement, X-ray tomography, cross-sectional observation, artificial saliva immersion test and tensile test were performed to evaluate brazability, mechanical property and corrosion resistance of the obtained brazing joints. The results of brazing using these metallic glass fillers show that all the metallic glasses were brazable to Ti-6Al-7Nb except for Mg65Cu25Gd10. Mg65Cu25Gd10, Cu60Hf25Ti15 and their joints collapsed rapidly during immersion test. Zr55Cu30Al10Ni5 joint was the best in terms of degradation resistance; however, tensile strength was inferior to the conventional one. Pd40Cu30Ni10P20 filler and Zr55Cu30Al10Ni5 filler and their joints did not show any collapse or tarnish during the immersion test. Pd40Cu30Ni10P20 joint showed the excellent properties in terms of both corrosion resistance and tensile strength, which were superior to a joint brazed using Ti-15Cu-25Ni conventional filler. X-ray tomograph indicates that fracture tends to occur in the vicinity of the brazing interface after tensile test. The brazed metallic glass fillers were fully crystallized, excluding Pd40Cu30Ni10P20 filler. Pd40Cu30Ni10P20 brazed filler contained mapleleaf like primary dendrite, peritectoid and a few microns interfacial reaction layer in glassy matrix. The results indicated that Pd40Cu30Ni10P20 is promising brazing filler for dental or biomaterial devices.

  19. Brazing of Be with CuCrZr-bronze using copper-based filler metal STEMET

    Directory of Open Access Journals (Sweden)

    B.A. Kalin

    2016-12-01

    Optimization of the composition of the Cu–Ni–Sn–P system filler metals and comparative tests of filler metals of various compositions have been carried out in this paper to reduce the brazing temperature of beryllium with CuCrZr. Alloys of the following compositions Cu–6.4Ni–9.2Sn–6.3P (STEMET 1105 and Cu–9.1Ni–3.6Sn–8.0P (STEMET 1101 were made in the form of rapidly quenched ribbons with a thickness of 50µm and a width of 50mm. They were used to perform furnace brazing by Joule heating (with a rate of 15K/min of beryllium with CuCrZr (Be/CuCrZr at temperatures of 650, 700 and 750°C for 15min. Metallographic investigations of the zone of brazing and mechanical shear tests of joints before and after the heat treatment at 350°C for 30h have been conducted. It was found that the joints of Be/CuCrZr brazed at 650°C using STEMET 1105 (τs=230MPa and at 750°C using STEMET 1101 (τs=260MPa had the best shear strength properties. However, there is a significant decrease of the microhardness of CuCrZr from 1570 to 1140MPa at 750°C, which indicates a significant loss of its strength. The results obtained suggest that the brazing of beryllium with CuCrZr using STEMET 1105 at 650–700°C will not adversely affect the CuCrZr.

  20. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

    Science.gov (United States)

    Longtin, Rémi; Sanchez-Valencia, Juan Ramon; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-02-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm-1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

  1. Joining of metal bars by a new process of transformation-diffusion brazing

    Institute of Scientific and Technical Information of China (English)

    Zhang Guifeng; Zhang Jianxun; Pei Yi

    2006-01-01

    Within the bonded interface of metal bars joint produced by conventional solid state bonding process (such as flash welding, resistance butt welding, friction welding and so on ), the inclusions are often present, which degrade the ductility of joint. A new process of transformation-diffusion brazing is proposed, in which an amorphous foil containing melting point depressant is preplaced between the interfaces to be joined, and the assembly is repeatedly heated/cooled without holding time at peak temperature. A low carbon steel bars, BNi-2 amorphous foil and resistance butt welding machine were used. The results show that surface contamination can be disrupted by the dissolution of base metal into molten interlayer in comparison with conventional process, and the ductility of joint can be improved by increasing the times of temperature cycles on line. In addition, transformation-diffusion brazing can be done with relatively simple and inexpensive system in comparison with transient liquid phase bonding.

  2. Vacuum brazing of metals (1961); Brassure sous vide des metaux (1961)

    Energy Technology Data Exchange (ETDEWEB)

    Lapujoulade, J. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1961-07-01

    We have studied brazing in vacuum aiming its application for the making of containers and apparatus meant for high vacuum (p < 10{sup -8} torr). We first define the wettability of a brazing alloy on a metal and we remind the influence of the various parameters which act on this wettability (nature of the solid, of the liquid, geometrical and physicochemical state of the surface, metallurgical reactions occurring at the interface, temperature, time). We give then the results of the tests carried out in order to determine the conditions of wettability in vacuum of some brazing alloys on metals which can be used for the above mentioned apparatus (stainless steel, aluminium, bronze, titanium, zirconium, kovar, nickel, copper). (author) [French] Nous avons etudie la brasure sous vide en vue de son application a la construction d'enceintes et apparelilage destines a l'obtention des vides eleves (p < 10{sup -8} torr). Nous definissons d'abord la mouillabilite d'une brasure sur un metal et nous rappelons l'influence des differents parametres qui agissent sur cette mouillabilite (nature du solide, du liquide, etat geometrique et physico-chimique de la surface, reactions metallurgiques a l'interface, temperature, temps). Nous donnons ensuite les resultats des essais effectues dans le but de determiner les conditions de mouillabilite sous vide de certaines brassures sur des metaux utilisables dans les constructions mentionnees ci-dessus (acier inoxydable, bronze d'aluminium, titane, zirconium, kovar, nickel, cuivre). (auteur)

  3. Dissimilar metals TIG welding-brazing of aluminum alloy to galvanized steel

    Institute of Scientific and Technical Information of China (English)

    San-bao LIN; Jian-ling SONG; Guang-chao MA; Chun-li YANG

    2009-01-01

    Dissimilar metals TIG welding-brazing of aluminum alloy to galvanized steel was investigated, and the wettability and spreadability of aluminum filler metal on the steel surface were analyzed. The resultant joint was characterized in order to determine the brittle intermetallic compound (IMC) in the interfacial layer, and the mechan-ical property of the joint was tested. The results show that the zinc coated layer can improve the wettability and spreadability of liquid aluminum filler metal on the surface of the steel, and the wetting angle can reach less than 20°. The lap joint has a dual characteristic and can be divided into a welding part on the aluminum side and a brazing part on the steel side. The interfacial IMC layer in the steel side is about 9.0 μm in thickness, which transfers from (α-Al + FeAl3) in the welded seam side to (Fe2Al5+ FeAl2) and (FeAl2+ FeAl) in the steel side. The crystal grain of the welded seam is obviously larger in size in the aluminum side. The local incomplete brazing is found at the root of the lap joint, which weakens the property of the joint. The fracture of the joint occurs at the root and the average tensile strength reaches 90 MPa.

  4. Microstructure and Strength of Brazed Joints of Ti3Al Base Alloy with Cu-P Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Peng HE; Jicai FENG; Heng ZHOU

    2005-01-01

    Brazing of Ti3Al alloys with the filler metal Cu-P was carried out at 1173~1273 K for 60~1800 s. When products are brazed, the optimum brazing parameters are as follows: brazing temperature is 1215~1225 K; brazing time is 250~300 s. Four kinds of reaction products were observed during the brazing of Ti3Al alloys with the filler metal Cu-P, i.e., Ti3Al phase with a small quantity of Cu (Ti3Al(Cu)) formed close to the Ti3Al alloy; the TiCu intermetallic compounds layer and the Cu3P intermetallic compounds layer formed between Ti3Al(Cu) and the filler metal, and a Cu-base solid solution formed with the dispersed Cu3P in the middle of the joint. The interfacial structure of brazed Ti3Al alloys joints with the filler metal Cu-P is Ti3Al/Ti3Al(Cu)/TiCu/Cu3P/Cu solid solution (Cu3P)/Cu3P/TiCu/Ti3Al(Cu)/Ti3Al, and this structure will not change with brazing time once it forms. The thickness of TiCu+Cu3P intermetallic compounds increases with brazing time according to a parabolic law. The activation energy Q and the growth velocity K0 of reaction layer TiCu+Cu3P in the brazed joints of Ti3Al alloys with the filler metal Cu-P are 286 k J/mol and 0.0821 m2/s, respectively, and growth formula was y2=0.0821exp(-34421.59/T)t.Careful control of the growth for the reaction layer TiCu+Cu3P can influence the final joint strength. The formation of the intermetallic compounds TiCu+Cu3P results in embrittlement of the joint and poor joint properties. The Cu-P filler metal is not fit for obtaining a high-quality joint of Ti3Al brazed.

  5. Induction Brazing

    DEFF Research Database (Denmark)

    Henningsen, Poul

    . The method has proven to give successful results in brazing tube-plate joints of copper-brass, copper-stainless steel, stainless steel-brass, and stainless steel-stainless steel. A new design of an adjustable flux concentrator for induction heating tube-to-plate joints is proposed and tested on a variety......Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present report...

  6. Graphite-to-304SS Braze Joining by Active Metal-Brazing Technique: Improvement of Mechanical Properties

    Science.gov (United States)

    Ray, Ajoy K.; Kar, Abhijit; Kori, S. A.; Pathak, L. C.; Sonnad, A. N.

    2013-01-01

    In the present investigation, an attempt has been made to improve the mechanical strength of graphite-stainless steel-brazed joint. Due to high capillary action, the liquid filler alloy usually tends to percolate into the pores of graphite causing severe stress in the graphite near the joint interface resulting in poor joint strength of 10-15 MPa. In the present investigation, a thin coating of SiC was applied on graphite before the joining process to avoid the penetration of liquid filler alloy into the pores of the graphite. Active filler alloy Ag-Cu-Ti was used to braze the substrates. The brazing was carried out at 850, 900, 950, and 1000 °C. The characterization of the interfaces of the brazed joints was carried out using scanning electron microscopy attached with energy dispersive spectroscopy and x-ray diffraction analysis. From the correlation between the microstructural and mechanical properties, shear strength of approximately 35 MPa for graphite-304SS-brazed joint produced at 900 °C was demonstrated. After the shear tests, the fracture surfaces were analyzed by SEM-EDS.

  7. Diffusion Brazing of Ti-6Al-4V and Stainless Steel 316L Using AgCuZn Filler Metal

    Directory of Open Access Journals (Sweden)

    R. Soltani Tashi

    2013-09-01

    Full Text Available In the present study, vacuum brazing was applied to join Ti-6Al-4V and stainless steel using AgCuZn filler metal. The bonds were characterized by scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction analysis. Mechanical strengths of the joints were evaluated by the shear test and microhardness. It has been shown that shear strength decreased with increasing the brazing temperature and time. The wettability of the filler alloy was increased by enhancing the wetting test temperature. By increasing the brazing temperature various intermetallic compounds were formed in the bond area. These intermetallic compounds were mainly a combination of CuTi and Fe-Cu-Ti. The shear test results verified the influence of the bonding temperature on the strength of the joints based on the formation of different intermetallics in the bond zone. The fracture analysis also revealed different fracture footpath and morphology for different brazing temperatures.

  8. Advances in brazing science, technology and applications

    CERN Document Server

    2013-01-01

    Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing. Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, alon...

  9. Strength and interfacial microstructure of Si3N4 joint brazed with amorphous Ti-Zr-Ni-Cu filler metal

    Institute of Scientific and Technical Information of China (English)

    ZOU Jiasheng; ZHOU Quan; Lü Sicong

    2009-01-01

    In this paper, the vacuum brazing of Si3N4 ceramic was carried oat with Ti40Zr25Ni15Cu20 amorphous filler metal. The interfacial microstructure was investigated by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) etc. According to the analysis, the interface reaction layer was made up of TiN abut on the ceramic and the Ti-Si, Zr-Si compounds. The influence of brazing temperature and holding time on the joint strength was also studied. The results shows that the joint strength first increased and then decreased with the increasing of halding time and brazing temperature. The joint strength was significantly affected by the thickness of the reaction layer. Under the same experimental conditions, the joint brazed with amorphous filler metal exhibits much higher strength compared with the one brazed with crystalline filler metal with the same composition. To achieve higher joint strength at relatively low temperature, it is favorable to use the amorphous filler metal than the crystalline filler metal.

  10. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other......, or if the hottest area is located outside the joint interface, a number of defects may appear: the braze metal may flow away from the joint, the flux may burn off, poor binding of the braze metal may appear or the braze metal may be overheated. Joint geometry as well as electro-magnetic properties of the work piece...

  11. Development of Ag-Cu-Zn-Sn brazing filler metals with a 1 0 weight-% reduction of silver and same liquidus temperature

    Institute of Scientific and Technical Information of China (English)

    Daniel Schnee; Gunther Wiehl; Sebastian Starck; Chen Kevin

    2014-01-01

    With BrazeTec BlueBraze the manufacturers in HVACR industry have an alternative filler metal with 10 weight-%less silver but same brazing temperatures.The performance of these new alloys has been evaluated in several tests.The evaluation included wetting investigations,metallographic examinations,joint strength at different temperatures and pulsation and corrosion resistance.The results ofthese tests will be presented in this paper.

  12. Brazing characteristics of a Zr-Ti-Cu-Fe eutectic alloy filler metal for Zircaloy-4

    Science.gov (United States)

    Lee, Jung G.; Lim, C. H.; Kim, K. H.; Park, S. S.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    A Zr-Ti-Cu-Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr58Ti16Cu10Fe16 (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr-Cu-Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr2Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  13. Brazing characteristics of a Zr–Ti–Cu–Fe eutectic alloy filler metal for Zircaloy-4

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung G.; Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Park, S.S. [School of Mechanical and Advanced Materials Engineering, Ulsan National Institute of Science and Technology (UNIST), Ulsan 689-798 (Korea, Republic of); Lee, M.K., E-mail: leeminku@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    A Zr–Ti–Cu–Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr{sub 58}Ti{sub 16}Cu{sub 10}Fe{sub 16} (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr–Cu–Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr{sub 2}Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  14. Metallurgical reactions in the coalescence zone between a reinforcement and a base metal in reinforced brazed joints

    Directory of Open Access Journals (Sweden)

    Zorc, B.

    2004-12-01

    Full Text Available A reinforcement wire added to a brazed joint strongly improves the properties of the joint, i.e., its strength, toughness and resistance to crack initiation and propagation. This effect, however, can be achieved only if the reinforcement wire is of a suitable shape, from an appropriate material as regards the base metal and the brazing alloy and it coalesces strongly and toughly with the base metal. The properties of such a joint depend on the reinforcement wire and not on the brazing alloy. The most favourable reinforcement shape was determined. Metallurgical reactions among the base metal, the brazing alloy, and the reinforcement were studied.

    La armadura, añadida a las uniones fuertemente soldadas, mejora considerablemente las características de la unión, es decir, su dureza, tenacidad y resistencia frente a la formación y propagación de la grieta separada. Se puede alcanzar dicho resultado solamente si el alambre de la armadura tiene la forma apropiada, está formado con el material adecuado (acorde al material de base y la unión y se funde de manera fuerte y tenaz con el material de base. Las propiedades de la unión mencionada, dependen del alambre de la armadura y no de la soldadura. Se determina la forma más ventajosa de la armadura y se investigan las reacciones metalúrgicas entre el material de base, la soldadura y la armadura.

  15. Influence of laser energy input mode on joint interface characteristics in laser brazing with Cu-base filler metal

    Institute of Scientific and Technical Information of China (English)

    LI Li-qun; FENG Xiao-song; CHEN Yan-bin

    2008-01-01

    The flange butt joints of 1 mm-thick galvanized steel sheets were brazed with CuSi3 as filler metal at different laser heating modes. The microstructures and element distributions of joint interface were investigated by SEM and EDS. The results show that there is no obvious interface layer with the circular individual beam heating and lamellar Fe-Si intermetallic compound layer is found with dual-beam laser spot heating. With the irradiation of rectangular laser spot, the joint interface layer is also formed. The layer thickness is larger than that of dual-beam brazing and the layer shape is fiat so that intermetallic compounds trend to grow into cellular crystals. Moreover, the interface layer shape also depends on its position in the joint. Under the high heat input, dendritic or granular intermetallic compounds dispersively distribute in brazing seam adjacent to the interface, which is caused by the melting or dissolving of the base metal. According to the results, the brazing quality can be controlled by laser heating mode and processing parameters.

  16. Refractory metal nuggets in different types of cosmic spherules.

    Digital Repository Service at National Institute of Oceanography (India)

    Rudraswami, N.G.; ShyamPrasad, M.; Plane, J.M.C.; Berg, T; Feng, W.; Balgar, S.

    Out of the three basic cosmic spherule types collected from the seafloor, RMNs (refractory metal nuggets) have been reported from I-type spherules commonly, rarely from S-type spherules and never from the G-type spherules. Nuggets in the I...

  17. 珩磨工具用中温钎焊材料的研制%Development of moderate temperature brazing filler metals for honing tools

    Institute of Scientific and Technical Information of China (English)

    杨继东; 裴夤崟; 龙伟民; 钟素娟

    2011-01-01

    For the present brazing problems on the honing segments, joining experiment on the honing segments was conducted by moderate temperature brazing. The compositions of moderate temperature brazing filler metals were adjusted, melting temperature of filler metals, wettability of filler metals on the honing segments and the tensile strength of brazing joints were tested. The deformation amount of brazed honing segments with different filler metals was compared. The research results showed that the moderate temperature brazing technology had small deformation and high tensile strength, and it was a feasible mode for joining of honing segments.%针对目前珩磨条钎焊存在的问题,采用中温钎焊对珩磨工具进行了连接试验,对中温钎焊用钎料的化学成分进行了调整,测试了钎料的熔化温度、钎料对珩磨条的润湿性以及钎焊接头的抗拉强度,并比较了不同钎料钎焊后珩磨工具的变形量.研究表明:中温钎焊工艺变形小,强度较高,是珩磨条连接的可行方式.

  18. Cold metal transfer welding–brazing of pure titanium TA2 to magnesium alloy AZ31B

    Energy Technology Data Exchange (ETDEWEB)

    Cao, R., E-mail: caorui@lut.cn; Wang, T.; Wang, C.; Feng, Z.; Lin, Q.; Chen, J.H.

    2014-08-25

    Highlights: • Mg–Ti joints can be successfully performed at suitable welding variables by CMT. • Typical brazing–welding joints can be formed for Mg–Ti joint and Ti–Mg joint. • The brazing interface is mainly composed of Ti{sub 3}Al, Mg{sub 17}Al{sub 12} and Mg{sub 0.97}Zn{sub 0.03}. • Elements Al and Zn are crucial to join successfully Mg and Ti base metals. - Abstract: Pure titanium TA2 was joined to Mg AZ31B by cold metal transfer (CMT) welding–brazing method in the form of two lap-shear joints (Mg–Ti joint and Ti–Mg joint) with Mg AZ61 wire. The microstructure of Ti/Mg CMT joints was identified and characterized by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The mechanical properties of various welding parameters were compared and analyzed. Desired Ti/Mg CMT joints with satisfied weld appearances and mechanical properties were achieved at suitable welding variables. The Ti/Mg CMT joints had dual characteristics of a welding joint at the Mg side and a brazing joint at the Ti side. Moreover, for two joints, the brazing interfaces were composed of an intermetallic compounds (IMCs) layer including Ti{sub 3}Al, Mg{sub 17}Al{sub 12} and Mg{sub 0.97}Zn{sub 0.03} phases. Mg–Ti joint had the higher tensile load of 2.10 kN, and Ti–Mg joint had the tensile load of 1.83 kN.

  19. 一种新型钎料的成型方法及应用%Forming method and its application of a novel brazing filler metal

    Institute of Scientific and Technical Information of China (English)

    王星星; 龙伟民; 于新泉; 裴夤崟; 孙华为; 程亚芳

    2013-01-01

    主要设计了一种新型钎料的成型模具——三叶内摆线形滚动拉丝模,对其结构特征给以描述,通过算例将新型钎料与棒状钎料进行对比,详细介绍新型三叶内摆线形钎料的实现过程.结果表明,与棒状钎料相比,新型三叶内摆线形钎料与三钢球的接触面积大,增加幅度为15%~50%.在拉拔长度一定的条件下,与等横截面积的棒状钎料相比,三叶内摆线形钎料的横截面周长及体表面积较大.设计的新型钎料成型模具可有效减少能耗,提高拉拔效率,实现三叶内摆线形新型钎料的产业化.%A wire drawing dies of new brazing filler metal was designed.The structure feature of this wire drawing dies was described,and the body surface area of the new brazing filler metal was compared with rod-like brazing filler metal through examples,the process of trefoil hypocycloid brazing filler metal was introduced in detail.The results indicate that the contact area of trefoil hypocycloid brazing filler metal and three steel ball is larger about 15%~50% than the rod-like brazing filler metal.As compared to general trod-like brazing filler metal,the cross-sectional perimeter and body surface area of trefoil hypocycloid brazing filler metal is also larger under the same drawing length.The novel wire drawing dies can effectively reduce energy consumption and improve the drawing efficiency.Industrialization of trefoil hypocycloid new brazing filler metal would be realized in future.

  20. Brazing zone structure at active brazing of alumina ceramics

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ Nowadays one of the most effective methods of joining of oxide ceramics with other elements of construction is active brazing based on using of active metals (Ti, Zr), which increase reactivity of brazing alloy relative to ceramic element of a joining.

  1. Brazing zone structure at active brazing of alumina ceramics

    Institute of Scientific and Technical Information of China (English)

    Demchuk; V.; A.; Kalinichenko; B.; B.

    2005-01-01

    Nowadays one of the most effective methods of joining of oxide ceramics with other elements of construction is active brazing based on using of active metals (Ti, Zr), which increase reactivity of brazing alloy relative to ceramic element of a joining.……

  2. Reaction-Forming Method for Producing Near Net-Shape Refractory Metal Carbides

    Energy Technology Data Exchange (ETDEWEB)

    Palmisiano, Marc N.; Jakubenas, Kevin J.; Baranwal, Rita

    2004-07-20

    A method for reaction forming refractory metal carbides. The method involves the fabrication of a glassy carbon preform by casting an organic, resin-based liquid mixture into a mold and subsequently heat treating it in two steps, which cures and pyrolizes the resin resulting in a porous carbon preform. By varying the amounts of the constituents in the organic, resin-based liquid mixture, control over the density of the carbon preform is obtained. Control of the density and microstructure of the carbon preform allows for determination of the microstructure and properties of the refractory metal carbide material produced. The glassy carbon preform is placed on a bed of refractory metal or refractory metal--silicon alloy. The pieces are heated above the melting point of the metal or alloy. The molten metal wicks inside the porous carbon preform and reacts, forming the refractory metal carbide or refractory metal carbide plus a minor secondary phase.

  3. Active Brazing of C/C Composite to Copper by AgCuTi Filler Metal

    Science.gov (United States)

    Zhang, Kexiang; Xia, Lihong; Zhang, Fuqin; He, Lianlong

    2016-05-01

    Brazing between the carbon-fiber-reinforced carbon composite (C/C composite) and copper has gained increasing interest because of its important application in thermal management systems in nuclear fusion reactors and in the aerospace industry. In order to examine the "interfacial shape effect" on the mechanical properties of the joint, straight and conical interfacial configurations were designed and machined on the surface of C/C composites before joining to copper using an Ag-68.8Cu-4.5Ti (wt pct) alloy. The microstructure and interfacial microchemistry of C/C composite/AgCuTi/Cu brazed joints were comprehensively investigated by using high-resolution transmission electron microscopy. The results indicate that the joint region of both straight and conical joints can be described as a bilayer. Reaction products of Cu3Ti3O and γ-TiO were formed near the copper side in a conical interface joint, while no reaction products were found in the straight case. The effect of Ag on the interfacial reaction was discussed, and the formation mechanism of the joints during brazing was proposed. On the basis of the detailed microstructure presented, the mechanical performance of the brazed joints was discussed in terms of reaction and morphology across the joint.

  4. Processing of Refractory Metal Alloys for JOYO Irradiations

    Energy Technology Data Exchange (ETDEWEB)

    RF Luther; ME Petrichek

    2006-02-21

    This is a summary of the refractory metal processing experienced by candidate Prometheus materiats as they were fabricated into specimens destined for testing within the JOYO test reactor, ex-reactor testing at Oak Ridge National Laboratory (ORNL), or testing within the NRPCT. The processing is described for each alloy from the point of inception to the point where processing was terminated due to the cancellation of Naval Reactor's involvement in the Prometheus Project. The alloys included three tantalum-base alloys (T-111, Ta-10W, and ASTAR-811C), a niobium-base alloy, (FS-85), and two molybdenum-rhenium alloys, one containing 44.5 w/o rhenium, and the other 47.5 w/o rhenium. Each of these alloys was either a primary candidate or back-up candidate for cladding and structural applications within the space reactor. Their production was intended to serve as a forerunner for large scale production ingots that were to be procured from commercial refractory metal vendors such as Wah Chang.

  5. Laser Brazing of High Temperature Braze Alloy

    Science.gov (United States)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  6. Nanoparticle-Assisted Diffusion Brazing of Metal Microchannel Arrays: Nanoparticle Synthesis, Deposition, and Characterization

    Science.gov (United States)

    Eluri, Ravindranadh T.

    Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis was to consider how nanomaterials, produced in part using MPT, could be used to solve problems associated with the fabrication of MPT devices. Specifically, many MPT devices are produced using transient liquid-phase brazing involving an electroplated interlayer consisting of a brazing alloy designed for melting temperature suppression. Unfortunately, these alloys can form brittle secondary phases which significantly reduce bond strength. In contrast, prior efforts have shown that it is possible to leverage the size-dependent properties of nanomaterials to suppress brazing temperatures. In this prior work, thin films of off-the-shelf elemental nanoparticles were used as interlayers yielding joints with improved mechanical properties. In the present investigation, efforts have been made to characterize the synthesis and deposition of various elemental nanoparticle suspensions for use in the transient liquid-phase brazing of aluminum and stainless steel. Advances were used to demonstrate the nanoparticle-assisted diffusion brazing of a microchannel array. In the first section, a silver nanoparticle (AgNP) interlayer was produced for the diffusion brazing of heat exchanger aluminum. Efforts are made to examine the effect of braze filler particle size (˜5 nm and ˜50 nm) and processing parameters (heating rate: 5ºC/min and 25ºC/min; brazing temperature: 550ºC and 570ºC) on thin coupons of diffusion-brazed 3003 Al. A tensile strength of 69.7 MPa was achieved for a sample brazed at 570°C for 30 min under 1 MPa with an interlayer thickness of approximately 7 microm. Further suppression of the brazing temperature to 500ºC was achieved by

  7. Brief Introduction of The Refractories Branch of The Chinese Society for Metals

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ The Refractories Branch,a specialized branch of The Chinese Society for Metals(CSM,a nonprofit academic organization concemed with the advancement of science and technology in metallurgical industry and materials science and engineering in China and is also an organization ofChinese scientists and engineersin these field.),is a nationwide academic organization for researchers or engineers in China'S refractories field.

  8. Effects of Filler Metal on Microstructure and Mechanical Properties of Stainless Steel Brazed Joint%两种钎料对不锈钢钎焊接头组织和力学性能的影响

    Institute of Scientific and Technical Information of China (English)

    杨光; 李宁; 颜家振; 肖伟

    2011-01-01

    采用四号锰基钎料真空钎焊2Cr13不锈钢,研究了钎焊温度对其接头组织和室温及高温剪切强度的影响,并与Ni-Cr-P钎料钎焊不锈钢接头进行了对比.结果表明:四号锰基钎料钎焊接头组织由Mn-Ni基的单相Mn-Ni-Cu-Fe-Cr-Co固溶体组成,接头室温剪切强度随着钎焊温度的升高逐渐增加;Ni-Cr-P钎料钎焊接头组织由Ni-Fe基固溶体和Ni(Cr,Fe)-P化合物组成,接头室温剪切强度低于四号锰基钎料钎焊接头的室温剪切强度.当测试温度超过500℃时,Ni-Cr-P钎料钎焊接头的高温剪切强度降低幅度不大,四号锰基钎料钎焊接头降低明显,但仍高于Ni-Cr-P钎料钎焊接头的高温剪切强度.%The effects of brazing temperature on the microstructure, shear strength at room temperature and high temperature of 2Crl3 stainless steel joint brazed with 4# manganese filler metal in vacuum were studied The research result was compared with stainless steel joint brazed with Ni-Cr-P filler metaL The results show that the brazed joint of 4* manganese filler metal is made up of Mn-Ni-Cu-Fe-Cr-Co solid solution. The shear strength of the brazed joint at room-temperature gradually increases with the increase of the brazing temperature. The brazed joint of Ni-Cr-P filler metal is made up of Ni-Fe solid solution and Ni (Cr.Fe)-P intermetallic. The shear strength of the brazed joint at room temperature is lower than the shear strength of the brazed joint of 4# manganese filler metal at room temperature. The shear strength at high temperature of the brazed joint of Ni-Cr-P filler metal and 4# manganese filler metal gradually and rapidly decreases above 500 °C, respectively, but the 4# manganese filler metal is still higher than the brazed joint of Ni-Cr-P filler metaL

  9. Microstructure and Shear Strength in Brazing Joint of Mo-Cu Composite with 304 Stainless Steel by Ni-Cr-P Filler Metal

    Science.gov (United States)

    Wang, Juan; Wang, Jiteng; Li, Yajiang; Zheng, Deshuang

    2015-07-01

    The brazing of Mo-Cu composite and 304 stainless steel was carried out in vacuum with Ni-Cr-P filler metal at 980 °C for 20 min. Microstructure in Mo-Cu/304 stainless steel joint was investigated by field-emission scanning electron microscope (FE-SEM) with energy dispersive spectrometer (EDS) and shear strength was measured by shearing test. The results indicate that shear strength of the Mo-Cu/304 stainless steel joint is about 155 MPa. There forms eutectic structure of γ-Ni solid solution with Ni3P in the braze seam. Ni-Cu(Mo) and Ni-Fe solid solution are at the interface beside Mo-Cu composite and 304 stainless steel, respectively. Shear fracture exhibits mixed ductile-brittle fracture feature with trans-granular fracture, ductile dimples and tearing edges. Fracture originates from the interface between brazing seam and Mo-Cu composite and it propagates to the braze seam due to the formation of brittle Ni5P2 and Cr3P precipitation.

  10. The effect of different crystal conditions of filler metal on vacuum brazing of TiAl alloy and 42CrMo

    Institute of Scientific and Technical Information of China (English)

    Zhu Ying; Zhang Mo; Wang Guojian; Li Wenyi; Kang Hui; Qu Ping

    2007-01-01

    Ti-based filler metals made by transient solidification and normal crystallization were selected for the vacuum brazing of the TiAl alloy and 42CrMo under different processing parameters. The results show that the tensile strength of the joint of transient solidified filler metal is higher than that of normal crystallized filler metal under the same processing parameters. By the analysis of scanning electron microscope(SEM) and X-ray diffracting (XRD) , it is found that the higher strength maybe caused by the generating of TiAl , TiNi and TiCu at the interface of joint made by transient solidified filler metal.

  11. Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

    Science.gov (United States)

    Wang, Peng; Xu, Dongxia; Niu, Jitai

    2016-12-01

    Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

  12. Electrochemical depth profiling of multilayer metallic structures: An aluminum brazing sheet

    DEFF Research Database (Denmark)

    Afshar, F. Norouzi; Ambat, R.; Kwakernaak, C.;

    2012-01-01

    Combinatory localized electrochemical cell and glow discharge optical emission spectrometry (GDOES) measurements were performed to obtain a thorough in depth electrochemical characterization of an aluminum brazing sheet. By defining electrochemical criteria i.e. breakdown potential, corrosion...... potential, cathodic and anodic reactivities, and tracking their changes as a function of depth, the evolution of electrochemical responses through out the material thickness were analyzed and correlated to the corresponding microstructural features. Polarization curves in 1wt% NaCl solution at pH 2.8 were...... susceptible to localized attack. Consistent with this, optical microscopy and scanning electron microscope analysis revealed a relatively high density of fine intermetallic and silicon particles at these areas. The corrosion mechanism of the top layers was identified to be intergranular and pitting corrosion...

  13. Pumped lithium loop test to evaluate advanced refractory metal alloys and simulated nuclear fuel elements

    Science.gov (United States)

    Brandenburf, G. P.; Hoffman, E. E.; Smith, J. P.

    1974-01-01

    The performance was determined of refractory metal alloys and uranium nitride fuel element specimens in flowing 1900F (1083C) lithium. The results demonstrate the suitability of the selected materials to perform satisfactorily from a chemical compatibility standpoint.

  14. 40 CFR 471.50 - Applicability; description of the refractory metals forming subcategory.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the refractory metals forming subcategory. 471.50 Section 471.50 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS NONFERROUS METALS FORMING AND METAL...

  15. Exposure to refractory ceramic fibres in the metal industry.

    Science.gov (United States)

    Linnainmaa, Markku; Kangas, Juhani; Mäkinen, Milja; Metsärinne, Sirpa; Tossavainen, Antti; Säntti, Jaakko; Veteli, Marika; Savolainen, Heikki; Kalliokoski, Pentti

    2007-08-01

    Refractory ceramic fibres (RCF) are used in thermal isolation in the metal industry where high temperatures are regularly employed. Asbestos materials were earlier commonly used for these purposes. In this work, two Finnish steel plants, three foundries and a repair shop were studied for the ceramic fibre exposure of their workers under normal production and during the replacement of oven insulation. Personal and stationary sampling was used together with a novel nasal lavage sampling for the evaluation of personal exposure. Fibres were counted with optical and electron microscopy and they were identified using an energy-dispersive X-ray analyser. Ceramic fibres were found in most production phases [range <0.01-0.29 fibres per cubic centimetre (f cm(-3))]. Considerably higher fibre counts were obtained during the maintenance work (range <0.01-14.2 f cm(-3)). Nasal sampling was found to correlate with the airborne fibre concentrations at the group level. The mean fibre concentrations varied from 34 to 6680 f ml(-1) of lavage liquid. Use of personal respiratory protectors diminished the exposure on the average as analysed in the lavage specimens, but the effect of respirator use did not appear clearly in the results. Because of the heat conditions, the workers used the respirators for a strict minimum period. A considerable exposure to RCF occurs in the studied plants. Its risk should be evaluated and managed more closely in view that the material is carcinogenic. Use of personal respiratory protectors should be encouraged. Their effective use could be verified by the nasal sampling for fibres after the work shift.

  16. Novel approach of LY12 alloy brazing

    Institute of Scientific and Technical Information of China (English)

    薛松柏; 钱乙余; 董健; 吕晓春

    2003-01-01

    The LY12 Al alloy was brazed with the adoption of the improved KF-CsF-AlF3 flux matching Ag-Al-Cu-Zn filler metal. The shear strength of brazed joint could reach 80% of that of the substrate and the tensile strength of butt brazed joint will be 70% of that of the substrate. This was the great progress against the traditional claim that Al alloy reinforced by heat treatment could not be brazed. The experimental results and theoretical analysis had proved that it was the key issue to remove the MgO oxide film below 503℃. The addition of rare earth La was the effective way to obtain better mechanical properties of the filler metal as well as brazed joints.

  17. CuMnNiSi钎料钎焊不锈钢接头组织性能研究%Structure and Property of Stainless Steel Brazed Joint with CuMnNiSi Filler Metal

    Institute of Scientific and Technical Information of China (English)

    杨光; 李宁; 颜家振; 苑博

    2011-01-01

    采用新型的Cu-Mn-Ni-Si钎料真空钎焊2Cr13不锈钢,研究了钎焊温度和保温时间对接头组织和室温力学性能的影响.结果表明:钎焊接头组织由钎缝中心区Cu-Mn基固溶体和钎缝界面反应区的(Fe,Ni,Mn)- Si化合物组成.随着钎焊温度的增加,钎缝界面处化合物层厚度减小,Cu-Mn基固溶体相应增多,接头室温剪切强度随之增加,在钎焊时间15min、钎焊温度1050℃时达到321 MPa.在钎焊温度1000℃时,接头室温剪切强度随着钎焊保温时间的延长先增加后降低,在钎焊保温时间30min时取得最大值305 MPa.%The effects of brazing temperature and holding time on the microstructure and mechanical property at room-temperature of the brazed stainless steel joint with Cu-Mn-Ni-Si filler metal in vacuum were studied. The results show that the brazed joint is made up of Cu-Mn based solid solution in the middle area of the brazing seam and (Fe.Ni, Mn)-Si intermetallic phase in the reaction area near the interface. The volume of intermetallic phase decreases and joint clearance is primarily occupied by Cu-Mn based solid solution with the increase of brazing temperature, the shear strength of the brazed joint at room-temperature increases with the increase of the brazing temperature and reaches 321 Mpa when brazing holding time is 15 min and brazing temperature is 1050 °C . The shear strength of the brazed joint at room-temperature increases first and then decreases with the increase of the brazing holding times, and reaches 305 Mpa when the brazing holding time is 30 min.

  18. Production of small diameter high-temperature-strength refractory metal wires

    Science.gov (United States)

    Petrasek, D. W.; Signorelli, R. A.; King, G. W.

    1973-01-01

    Special thermomechanical techniques (schedules) have been developed to produce small diameter wire from three refractory metal alloys: colombian base alloy, tantalum base alloy, and tungsten base alloy. High strengths of these wires indicate their potential for contributing increased strength to metallic composites.

  19. Method of nitriding, carburizing, or oxidizing refractory metal articles using microwaves

    Science.gov (United States)

    Holcombe, Cressie E.; Dykes, Norman L.; Tiegs, Terry N.

    1992-01-01

    A method of nitriding an article of refractory-nitride-forming metal or metalloids. A consolidated metal or metalloid article is placed inside a microwave oven and nitrogen containing gas is introduced into the microwave oven. The metal or metalloid article is heated to a temperature sufficient to react the metal or metalloid with the nitrogen by applying a microwave energy within the microwave oven. The metal or metalloid article is maintained at that temperature for a period of time sufficient to convert the article of metal or metalloid to an article of refractory nitride. in addition, a method of applying a coating, such as a coating of an oxide, a carbide, or a carbo-nitride, to an article of metal or metalloid by microwave heating.

  20. Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

    Energy Technology Data Exchange (ETDEWEB)

    Klotz, Ulrich E. [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)], E-mail: klotz@fem-online.de; Liu Chunlei [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland); Khalid, Fazal A. [Faculty of Metallurgy and Materials Engineering, GIK Institute, Topi, NWFP (Pakistan); Elsener, Hans-Rudolf [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)

    2008-11-15

    Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time.

  1. Multifunctional Metallic and Refractory Materials for Energy Efficient Handling of Molten Metals

    Energy Technology Data Exchange (ETDEWEB)

    Xingbo Liu; Ever Barbero; Bruce Kang; Bhaskaran Gopalakrishnan; James Headrick; Carl Irwin

    2009-02-06

    The goal of the project was to extend the lifetime of hardware submerged in molten metal by an order of magnitude and to improve energy efficiency of molten metal handling process. Assuming broad implementation of project results, energy savings in 2020 were projected to be 10 trillion BTU/year, with cost savings of approximately $100 million/year. The project team was comprised of materials research groups from West Virginia University and the Missouri University of Science and Technology formerly University of Missouri – Rolla, Oak Ridge National Laboratory, International Lead and Zinc Research Organization, Secat and Energy Industries of Ohio. Industry partners included six suppliers to the hot dip galvanizing industry, four end-user steel companies with hot-dip Galvanize and/or Galvalume lines, eight refractory suppliers, and seven refractory end-user companies. The results of the project included the development of: (1) New families of materials more resistant to degradation in hot-dip galvanizing bath conditions were developed; (2) Alloy 2020 weld overlay material and process were developed and applied to GI rolls; (3) New Alloys and dross-cleaning procedures were developed for Galvalume processes; (4) Two new refractory compositions, including new anti-wetting agents, were identified for use with liquid aluminum alloys; (5) A new thermal conductivity measurement technique was developed and validated at ORNL; (6) The Galvanizing Energy Profiler Decision Support System (GEPDSS)at WVU; Newly Developed CCW Laser Cladding Shows Better Resistance to Dross Buildup than 316L Stainless Steel; and (7) A novel method of measuring the corrosion behavior of bath hardware materials. Project in-line trials were conducted at Southwire Kentucky Rod and Cable Mill, Nucor-Crawfordsville, Nucor-Arkansas, Nucor-South Carolina, Wheeling Nisshin, California Steel, Energy Industries of Ohio, and Pennex Aluminum. Cost, energy, and environmental benefits resulting from the project

  2. Automatic-Control System for Safer Brazing

    Science.gov (United States)

    Stein, J. A.; Vanasse, M. A.

    1986-01-01

    Automatic-control system for radio-frequency (RF) induction brazing of metal tubing reduces probability of operator errors, increases safety, and ensures high-quality brazed joints. Unit combines functions of gas control and electric-power control. Minimizes unnecessary flow of argon gas into work area and prevents electrical shocks from RF terminals. Controller will not allow power to flow from RF generator to brazing head unless work has been firmly attached to head and has actuated micro-switch. Potential shock hazard eliminated. Flow of argon for purging and cooling must be turned on and adjusted before brazing power applied. Provision ensures power not applied prematurely, causing damaged work or poor-quality joints. Controller automatically turns off argon flow at conclusion of brazing so potentially suffocating gas does not accumulate in confined areas.

  3. THE CHOICE OF THE PROPER REFRACTORY FOR THE CASTING OF HIGHMELTING ELECTROPOSITIVE METALS

    Energy Technology Data Exchange (ETDEWEB)

    Brewer, Leo

    1950-06-20

    As titanium, zirconium, and other of the high melting electropositive metals become more important, the problem of using suitable refractory materials for their casting becomes more important. This paper discusses the method of choosing and testing possible container materials. To make the discussion more specific, titanium is used as an example. As titanium melt at 2000 {+-} 10 K, it is immediately clear that one is restricted to refractory materials melting considerably above 2000 K. This greatly limits the possible materials that might be considered. The possibility of using any pure high melting element can be quickly eliminated as titanium reacts quite vigorously with non-metals such as carbon and due to its high boiling point and therefore high internal pressure, one can predict that it dissolves even the most refractory metals. Examination of phase diagrams confirms that even metals such as tantalum, tungsten, and rhenium would not be able to resist attack by titanium. One is thus limited to high melting compounds such as the oxides, sulfides, nitrides, carbides, silicides, and borides. The first consideration is that, if possible, one would use a compound which is thermodynamically stable in the presence of titanium metal at 2000 K. Titanium should not be able to react with the refractory to form a titanium compound. Thus all compounds less stable than the titanium compound which can exist in equilibrium with titanium metal are excluded.

  4. Review Article: recent advances in metal-ceramic brazing Artigo Revisão: avanços recentes em brasagem metal-cerâmica

    Directory of Open Access Journals (Sweden)

    R. M. do Nascimento

    2003-12-01

    Full Text Available Metal-ceramic joining has slowly but steadily become an important manufacturing step. The evolution of joining processes has allowed ceramics to be used in combination with metals in a number of hybrid devices from traditional light bulbs and seals to improved cutting tools and modern monitoring and measuring electronic devices. New joining methods and newer approaches to conventional methods have been developed aiming at joints characterized by improved reliability, and interfaces capable of withstanding high-temperature resistance with minimum residual stresses. A summary of recent improvements on alternative approaches to ceramic-metal joining as well as new developments on brazing are presented herein. The present review also focuses on recent advances towards brazing metallized ceramics and the selection of filler alloys, since in a scenario that includes joining by laser and direct bonding with liquid transient phases, brazing continues to be by far the most widely used approach to joining as a result of its low-cost and possibility to join intricate geometries for large-scale production. Finally, methods to evaluate the mechanical strength and residual thermal stresses are presented in addition to alternative approaches to minimize residual stresses and, consequently, improve joint reliability.O interesse no estudo de métodos de junção-cerâmica para aplicações industriais tem crescido gradativamente ao longo dos anos. A evolução dos processos de união tem permitido a utilização de cerâmicas em conjunto com metais na fabricação de diversos componentes híbridos incluindo lâmpadas tradicionais, juntas para vácuo, ferramentas de corte de alto desempenho e modernos dispositivos eletrônicos de medição e monitoramento. Novos métodos de união e aprimoramentos de métodos convencionais têm sido estudados com o intuito de produzir-se juntas com alta confiabilidade e interfaces capazes de suportar altas temperaturas de

  5. Effect of Silver Content on Microstructure and Properties of Brass/steel Induction Brazing Joint Using Ag-Cu-Zn-Sn Filler Metal

    Institute of Scientific and Technical Information of China (English)

    J. Cao; L.X. Zhang; H.Q. Wang; L.Z. Wu; C. Feng

    2011-01-01

    The induction brazing of brass to steel using Ag-Cu-Zn-Sn filler metal was investigated in this study. The influence of Ag content on the microstructure and properties were analyzed by means of optical microscopy, scanning electron microscopy and electron probe microanalysis. Defect free joint was achieved using Ag-Cu-Zn-Sn filler metal. The microstructure of the joint was mainly composed of Ag-based solid solution and Cu-based solid solution. The increase of Ag content and the cooling rate both led to the increase of the needle like eutectic structure. The tensile strength decreased with the increase of Ag content. The tensile strength at room temperature using Ag25CuZnSn filler metal reached 445 MPa. All fractures using Ag-Cu-Zn-Sn filler metal presented ductile characteristic.

  6. Brazing of Mo to a CuZr alloy for the production of bimetallic raw materials for the CLIC accelerating structures

    CERN Document Server

    Salvo, M; Heikkinen, Samuli; Salvo, Milena; Casalegno, Valentina; Sgobba, Stefano; Rizzo, Stefano; Izquierdo, Gonzalo Arnau; Taborelli, Mauro

    2010-01-01

    Future linear accelerators, as CLIC (Compact Linear Collider), are extremely demanding in terms of material properties. Traditionally accelerating structure is made of brazed OFE copper parts. For the high conducting regions submitted to mechanical fatigue, CuZr would represent an improved selection than pure copper while for regions where the highest electric field is applied a refractory metal, i.e. Mo, could result in a better performance. The feasibility of joining such materials, namely CuZr (UNS C15000) and pure Mo has been investigated. The joining method developed and investigated here consists in a vacuum brazing process exploiting a Cu-based brazing filler applied under appropriate vacuum conditions. Apparent shear strength (adapted from ASTM B898) on the joined samples was about 200 MPa. (C) 2010 Elsevier B.V. All rights reserved.

  7. Effect of Filler Composition on the Brazing of Alumina to Copper Using Ultrasonic Wave

    Institute of Scientific and Technical Information of China (English)

    Khalid M. HAFEZ; Masaaki NAKA

    2003-01-01

    An ultrasonic wave was applied during brazing of alumina to Cu. First alumina was metallized by applying ultrasonicwave in braze bath. Then the metallized alumina was brazed with Cu using the same filler alloy. The filler used wereZn-Al alloys and Zn-Sn A

  8. Failure Assessment Diagram for Titanium Brazed Joints

    Science.gov (United States)

    Flom, Yury; Jones, Justin S.; Powell, Mollie M.; Puckett, David F.

    2011-01-01

    The interaction equation was used to predict failure in Ti-4V-6Al joints brazed with Al 1100 filler metal. The joints used in this study were geometrically similar to the joints in the brazed beryllium metering structure considered for the ATLAS telescope. This study confirmed that the interaction equation R(sub sigma) + R(sub Tau) = 1, where R(sub sigma) and R(sub Tau)are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in ATLAS brazed joints as well as for construction of the Failure Assessment Diagram (FAD).

  9. Condensation of refractory metals in asymptotic giant branch and other stellar environments

    Energy Technology Data Exchange (ETDEWEB)

    Schwander, D.; Berg, T.; Schönhense, G.; Ott, U., E-mail: schwandd@uni-mainz.de [Institut für Physik, Johannes Gutenberg-Universität, Staudingerweg 7, D-55128 Mainz (Germany)

    2014-09-20

    The condensation of material from a gas of solar composition has been extensively studied, but less so condensation in the environment of evolved stars, which has been mainly restricted to major compounds and some specific element groups such as the Rare Earth elements. Also of interest, however, are refractory metals like Mo, Ru, Os, W, Ir, and Pt, which may condense to form refractory metal nuggets (RMNs) like the ones that have been found in association with presolar graphite. We have performed calculations describing the condensation of these elements in the outflows of s-process enriched AGB stars as well as from gas enriched in r-process products. While in carbon-rich environments (C > O), the formation of carbides is expected to consume W, Mo, and V (Lodders and Fegley), the condensation sequence for the other refractory metals under these conditions does not significantly differ from the case of a cooling gas of solar composition. The composition in detail, however, is significantly different due to the completely different source composition. Condensation from an r-process enriched source differs less from the solar case. Elemental abundance ratios of the refractory metals can serve as a guide for finding candidate presolar grains among the RMNs in primitive meteorites—most of which have a solar system origin—for confirmation by isotopic analysis. We apply our calculations to the case of the four RMNs found by Croat et al., which may very well be presolar.

  10. Influence of temperature and plasma composition on deuterium retention in refractory metals

    NARCIS (Netherlands)

    Alves, E.; Alves, L. C.; Barradas, N. P.; Mateus, R.; Carvalho, P. A.; Wright, G. M.

    2010-01-01

    Refractory materials are being considered potential candidates to build the first wall of the fusion reactor chamber. This work reports on the results of the study of tungsten and molybdenum metals exposed to high flux densities (similar to 10(24) D/m(2) s) and low temperature (T-e similar to 3 eV)

  11. Spot brazing of aluminum to copper with a cover plate

    Science.gov (United States)

    Hayashi, Junya; Miyazawa, Yasuyuki

    2014-08-01

    It is difficult to join dissimilar metals when an intermetallic compound is formed at the joining interface. Spot brazing can be accomplished in a short time by resistance heating. Therefore, it is said that the formation of a intermetallic compound can be prevented. In this study, aluminum and copper were joined by spot brazing with a cover plate. The cover plate was used to supply heat to base metals and prevent heat dissipation from the base metals. The ability to braze Al and Cu was investigated by observation and analysis. Pure aluminum (A1050) plate and oxygen-free copper (C1020) plate were used as base metals. Cu-Ni-Sn-P brazing filler was used as the brazing filler metal. SPCC was employed as cover plate. Brazing was done with a micro spot welder under an argon gas atmosphere. Brazing ability was estimated by tensile shear strength and cross sectional microstructure observation. Al and Cu can be joined by spot brazing with Cu-Ni-Sn-P brazing filler and cover plate.

  12. Vacuum Brazing of WC-8Co Cemented Carbides to Carbon Steel Using Pure Cu and Ag-28Cu as Filler Metal

    Science.gov (United States)

    Zhang, X. Z.; Liu, G. W.; Tao, J. N.; Shao, H. C.; Fu, H.; Pan, T. Z.; Qiao, G. J.

    2017-02-01

    The wetting and spreading behavior of commercial pure Cu and Ag-28Cu alloy on WC-8Co cemented carbide were investigated by the sessile drop technique. The contact angle of both systems obviously decreases with moderately increasing the wetting temperature. Vacuum brazing of the WC-8Co cemented carbide to SAE1045 steel using the pure Cu or Ag-28Cu as filler metal was further carried out based on the wetting results. The interfacial interactions and joint mechanical behavior involving microhardness, shear strength and fracture were analyzed and discussed. An obvious Fe-Cu-Co transition layer is detected at the WC-8Co/Cu interface, while no obvious reaction layer is observed at the whole WC-8Co/Ag-28Cu/SAE1045 brazing seam. The microhardness values of the two interlayers and the steel substrate near the two interlayers increase more or less, while those of WC-8Co cemented carbide substrates adjacent to the two interlayers decrease. The WC-8Co/SAE1045 joints using pure Cu and Ag-28Cu alloy as filler metals obtain average shear strength values of about 172 and 136 MPa, and both of the joint fractures occur in the interlayers.

  13. Vacuum Brazing of WC-8Co Cemented Carbides to Carbon Steel Using Pure Cu and Ag-28Cu as Filler Metal

    Science.gov (United States)

    Zhang, X. Z.; Liu, G. W.; Tao, J. N.; Shao, H. C.; Fu, H.; Pan, T. Z.; Qiao, G. J.

    2016-12-01

    The wetting and spreading behavior of commercial pure Cu and Ag-28Cu alloy on WC-8Co cemented carbide were investigated by the sessile drop technique. The contact angle of both systems obviously decreases with moderately increasing the wetting temperature. Vacuum brazing of the WC-8Co cemented carbide to SAE1045 steel using the pure Cu or Ag-28Cu as filler metal was further carried out based on the wetting results. The interfacial interactions and joint mechanical behavior involving microhardness, shear strength and fracture were analyzed and discussed. An obvious Fe-Cu-Co transition layer is detected at the WC-8Co/Cu interface, while no obvious reaction layer is observed at the whole WC-8Co/Ag-28Cu/SAE1045 brazing seam. The microhardness values of the two interlayers and the steel substrate near the two interlayers increase more or less, while those of WC-8Co cemented carbide substrates adjacent to the two interlayers decrease. The WC-8Co/SAE1045 joints using pure Cu and Ag-28Cu alloy as filler metals obtain average shear strength values of about 172 and 136 MPa, and both of the joint fractures occur in the interlayers.

  14. Effects of Rare Earths on Properties of Ti-Zr-Cu-Ni Base Brazing Filler Alloys

    Institute of Scientific and Technical Information of China (English)

    Ma Tianjun; Kang Hui; Wu Yongqin; Qu Ping

    2004-01-01

    The effects of the addition of rare earths on the properties of Ti-Zr-Cu-Ni base brazing filler alloys and the mechanical microstructure and properties were studied for the brazed-joints in the vacuum brazing of TC4 by comparing synthetical properties of two kinds of filler metals.The results indicate that the filler metals added with rare earths have lower melting point, better wettability and higher mechanical properties in the brazing joints.

  15. Theory and modeling of active brazing.

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  16. Microstructural Evolution of Infrared Brazed CP-Ti Using Ti-Cu-Ni Brazes

    Institute of Scientific and Technical Information of China (English)

    C.T.Chang; T.Y.Yeh; R.K.Shiue; C.S.Chang

    2011-01-01

    Microstructural evolution of infrared vacuum brazed CP-Ti using two Ti-based braze alloys, Ti-15Cu-15Ni and Ti-15Cu-25Ni, has been investigated. The infrared braze d joint consisted of eutectic Ti2Cu/Ti2Ni intermetallic compounds and Ti-rich matrix. The eutectic Ti2Cu/Ti2Ni intermetallic compounds disappeared from the joint after being annealed at 900℃ for 1 h. In contrast, the depletion rate of both Cu and Ni from the braze alloy into CP-Ti substrate at 750℃ annealing was greatly decreased as compared with that annealed at 900℃. Blocky Ti2Cu/Ti2Ni phases were observed even if the specimen was annealed at 750℃ for 15 h. Because the Ni content of the Ti-15Cu-25Ni braze alloy is much higher than that of the Ti-15Cu-15Ni alloy, the amount of eutectic Ti2Cu/Ti2Ni phases in Ti-15Cu-25Ni brazed joint is more than that in Ti-15Ci-15Ni brazed joint. However, similar microstructural evolution can be obtained from the infrared brazed joint annealed at various temperatures and/or time for both filler metals.

  17. Ni-Cr-B-Si+Cu-P-Sn复合钎料真空钎焊金刚石%Vacuum brazing diamond with Ni-Cr-B-Si+Cu-P-Sn composite filler metal

    Institute of Scientific and Technical Information of China (English)

    卢金斌; 贺亚勋; 张旺玺; 刘磊; 李华

    2016-01-01

    采用在镍基钎料中分别添加3%、5%和7%(质量分数)Cu-P-Sn组成新型复合钎料,并进行金刚石磨粒的钎焊实验,利用SEM、EDS和XRD对金刚石焊后的界面碳化物形貌及钎料组织进行测试分析。结果表明:添加5%Cu-P-Sn的复合钎料进行金刚石钎焊时,钎焊温度有所下降,金刚石表面碳化物较规整,并且数量有所下降,降低金刚石的热损伤。新型钎料中形成树枝晶α-Ni基固溶体和枝晶间Ni 31 Si 12、Cr 7 C 3等化合物的组织,不同含量Cu-P-Sn与Ni-Cr-B-Si合金可以较大程度互溶,可以实现钎料性能的调控,降低金刚石的热损伤。%A series of new composite brazing fillers metal were got by adding 3%, 5% or 7% (mass fraction) Cu-P-Sn in the primary brazing filler metal Ni-Cr-B-Si, respectively, then, they were used to braze diamond particles. The interface morphology of diamond carbide and the microstructure of brazing filler metal were tested by SEM, EDS and XRD. The results show that, when the composite brazing filler metal containing 5% Cu-P-Sn alloy, the carbide on the surface of the diamond is more regular and less with brazing temperature decreases, which decreases the thermal damage to the diamond. In the brazing filler alloy, the microstructures, such as dentrite included solid solution of Ni with some carbides like Ni31Si12 and Cr7C3, are formed. As the added component, Cu-P-Sn at different proportions can be dissolved into the primary brazing filler Ni-Cr-B-Si in large degree, which can adjust the properties of the filler and reduce the heat damage to the diamond.

  18. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    Directory of Open Access Journals (Sweden)

    LONG Wei-min

    2016-06-01

    Full Text Available The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors of this article proposed to synthesize Al-Si-Cu filler metal by using in situ synthesis method, and the structure and properties of brazing joints were studied. The results show that AlSi alloy is used as the wrap layer, and CuAl alloy is used as the powder core in the composite brazing wire, the two alloys have similar melting points. The machinability of the composite brazing wire is much superior to the traditional Al-Si-Cu filler metal. During the induction brazing of 3A21 alloy, when using AlSi-CuAl composite filler wire, AlSi and CuAl alloys melt almost simultaneously, then after short time holding, Al-Si-Cu braze filler is obtained, the brazing seam has uniform composition and good bonding interface, also, the shearing strength of the brazing joints is higher than the joint brazed by conventional Al-Si-Cu filler metal.

  19. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  20. The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-04-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  1. Wettability between TiN,TiC Containing Carbon Composite Refractory and Molten Slag or Hot Metal

    Institute of Scientific and Technical Information of China (English)

    SHIYue-xun; LIYingand; 等

    1994-01-01

    In order to develop a new-type TiC-TiN containing carbon composite refractory so as to improve the service life of blast furnace hearth,the wettability between the carbon refractory and molten slag or metal has been mea-sured.It was indicated that the carbon refractory is wet-ted by slag(θ≤90°) when(TiC+TiN)>33.52%,The effects of TiN or TiC on wetting behavior are basi-cally identical.When the amount of TiC in the carbon com-posite refractory is greater than 60% it will be wetted by hot metal;therefore,the carbon composite refractory will be wetted by slag but not permeated by hot metal when the amount of TiC is restricted.

  2. Processing of mixed uranium/refractory metal carbide fuels for high temperature space nuclear reactors

    Science.gov (United States)

    Knight, Travis; Anghaie, Samim

    2000-01-01

    Single phase, solid-solution mixed uranium/refractory metal carbides have been proposed as an advanced nuclear fuel for high performance, next generation space power and propulsion systems. These mixed carbides such as the pseudo-ternary, (U, Zr, Nb)C, hold significant promise because of their high melting points (typically greater than 3200 K), thermochemical stability in a hot hydrogen environment, and high thermal conductivity. However, insufficient test data exist under nuclear thermal propulsion conditions of temperature and hot hydrogen environment to fully evaluate their performance. Various compositions of (U, Zr, Nb)C were processed with 5% and 10% metal mole fraction of uranium. Stoichiometric samples were processed from the constituent carbide powders while hypostoichiometric samples with carbon-to-metal (C/M) ratios of 0.95 were processed from uranium hydride, graphite, and constituent refractory carbide powders. Processing techniques of cold pressing, sintering, and hot pressing were investigated to optimize the processing parameters necessary to produce dense (low porosity), homogeneous, single phase, solid-solution mixed carbide nuclear fuels for testing. This investigation was undertaken to evaluate and characterize the performance of these mixed uranium/refractory metal carbides for space power and propulsion applications. .

  3. Analytic calculation of formation enthalpies directly from interatomic potentials for binary and ternary refractory metal systems

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    An analytic method is proposed to calculate the formation enthalpy directly from empirical n-body potential and applied to the binary and ternary systems consisting of the refractory metals Mo, Nb, Ta and W. It turns out that the calculated enthalpies are in overall agreement with experimental observations and some other theoretical calculations. Interestingly, it shows that the formation enthalpies of the ternary systems are significantly affected by those of the constituent binary systems.

  4. The strength and microstructure of Cu joints brazed with Cu-P based amorphous brazing filler metal contained B%含硼Cu-P基非晶钎料钎焊紫铜接头的连接强度及微观组织

    Institute of Scientific and Technical Information of China (English)

    邹家生; 李华其; 王超

    2012-01-01

    The copper joints were brazed with CuP7. 7Sn5.4Ni14Si0. 2B0. 03amorphous filler metal and conventional filler metal, the microstructure of filler metal and brazing joint were analyzed and the effect of brazing procedure on joints strength was studied. The results show that the brazing procedure has great effects on the brazing joints of both of the CuP7. 7Sn5.4Ni14Si0. 2B0. 03 normal and amorphous filler metal. In the same experimental condition, the temperature has more effects on the shear strength. And the shear strength of amorphous metal joints are always higher than the normal. The microstructure of diffusion and interface zone in joint brazed with CuP7. 7Sn5. 4Ni14Si0. 2B0. 03 amorphous brazing filler metal are mainly composed of a - Cu solid solution, and the center in the brazing seam is mainly composed of a - Cu and ( Cu, Ni) 3 P and (α - Cu + Cu3P) eutectic and (a - Cu + Cu3P + 8) ternary eutectic. A large number of Cu -P, Ni -P, Cu -Sn and other brittle phases exist on the fracture interface of amorphous CuF7. 7Sn5. 4Ni14Si0. 2B0. 03 filler metal joint, therefore, reducing the number of fragile compounds will help to increase the shear strength of the joints.%采用CuP7.7Sn5.4Ni14Si0.2B0.03非晶和常规钎料钎焊紫铜接头,研究了钎焊工艺对连接强度的影响,分析了钎焊接头的微观组织.研究结果表明:钎焊工艺对CuP7.7Sn5.4Ni14Si0.2B0.03常规与非晶钎料钎焊接头的强度均有明显影响,同样条件下,钎焊温度的影响更大;非晶钎料钎焊接头的剪切强度始终高于常规钎料;CuP7.7Sn5.4Ni14Si0.2B0.03非晶钎料钎焊接头扩散区和界面区主要是α - Cu固溶体组织,钎缝中心区主要为α-Cu+ (Cu,Ni)3P+(α- Cu+ Cu3P)共晶+(α-Cu+Cu3P+δ)共晶的混合组织;CuP7.7Sn5.4Ni14Si0.2B0.03钎焊接头断裂界面处存在大量的Cu -P,Ni -P,Cu - Sn等脆性相,因此,减少脆性化合物的数量有助于提高钎焊接头强度.

  5. Formation of refractory metal nuggets and their link to the history of CAIs

    Science.gov (United States)

    Schwander, D.; Kööp, L.; Berg, T.; Schönhense, G.; Heck, P. R.; Davis, A. M.; Ott, U.

    2015-11-01

    Ca, Al-rich inclusions (CAIs) often contain numerous refractory metal nuggets (RMNs), consisting of elements like Os, Ir, Mo, Pt and Ru. The nuggets are usually thought to have formed by equilibrium condensation from a gas of solar composition, simultaneously with or prior to oxide and silicate minerals. However, the exact mechanisms responsible for their extremely variable compositions, small sizes and associations with CAI minerals remain puzzling. Expanding on previous work on chemically separated RMNs, we have studied a large number of RMNs within their host CAIs from three different meteorite types, i.e., the highly primitive chondrite Acfer 094 (C2-ungrouped), Allende (CV3ox) and Murchison (CM2). Our results show several inconsistencies between the observed features and a direct condensation origin, including a lack of correlated abundance variations in the refractory metals that are expected from variations in condensation temperature. Instead, we show that most RMN features are consistent with RMN formation by precipitation from a CAI liquid enriched in refractory metals. This scenario is additionally supported by the common occurrence of RMNs in CAIs with clear melt crystallization textures as well as the occurrence of synthetic RMNs with highly variable compositions in run products from Schwander et al. (2015). In some cases, the sizes of meteoritic RMNs correlate with the sizes of their host minerals in CAIs, which indicates common cooling rates.

  6. Non-equilibrium Condensation ina Primordial Solar Nebula: Formation of Refractory Metal Nuggets

    Science.gov (United States)

    Tanaka, Kyoko K.; Tanaka, Hidekazu; Nakazawa, Kiyoshi

    2002-11-01

    We present a theoretical investigation of non-equilibrium condensation of refractory metalsinthe primordial solar nebula, in relation to the origin of "Fremdlinges" included inCAIs. Todescribe the nucleation process of grains from vapor, weadopted asemi-phenomenological modelmodified fromthe classical nucleation theoryby the introductionof the second virial coefficient of vapor. This modelachieves excellent agreement with nucleation rate experiment. However,the second virial coefficients are unknown for a vapor of refractory metals. To overcome this, weexpress the nucleation rate by theuse of the chemical potential of dimersinsteadof the second virial coefficient. On the basis of this new nucleation theory,we have performed numerical simulations ofnon-equilibrium condensation of refractory metals andfind thattheircondensation temperatures, Tc, decrease considerably in comparison withequilibrium condensation. Even if the characteristiccooling time scale is aslarge as 1×10 5 years, the decrease in Tc isfrom 200 to 400 Kfor rare elements such as W, Re,and Os. This remarkablenon-equilibrium behaviormainly stemsfromthelow totalpressure in the primordial solar nebula. From our new modelwealso obtainthe typical size ofgrainsformed in condensation. We findthatthe cooling time should be ≳1×10 5 years for sub-micron-sized or largerrefractory metal nuggetsto form.

  7. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    Science.gov (United States)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  8. Silver-palladium braze alloy recovered from masking materials

    Science.gov (United States)

    Cierniak, R.; Colman, G.; De Carlo, F.

    1966-01-01

    Method for recovering powdered silver-palladium braze alloy from an acrylic spray binder and rubber masking adhesive used in spray brazing is devised. The process involves agitation and dissolution of masking materials and recovery of suspended precious metal particles on a filter.

  9. Vacuum Brazing of TiAl Based Alloy with 40Cr Steel

    Institute of Scientific and Technical Information of China (English)

    周昀; 薛小怀; 吴鲁海; 楼松年

    2004-01-01

    The vacuum brazing of TiAl based alloy with 40Cr steel was investigated using Ag-Cu-Ti filler metal.The experimental results show that the Ag, Cu, Ti atoms in the filler metal and the base metal inter-diffuse toward each other during brazing and react at the interface to form an inter-metallic AlCu2Ti compound which joins two parts to produce a brazing joint with higher strength.

  10. Effect of composition of titanium in silver-copper-titanium braze alloy on dissimilar laser brazing of binder-less cubic boron nitride and tungsten carbide

    Science.gov (United States)

    Sechi, Yoshihisa; Nagatsuka, Kimiaki; Nakata, Kazuhiro

    2014-08-01

    Laser brazing with Ti as an active element in silver-copper alloy braze metal has been carried out for binder-less cubic boron nitride and tungsten carbide, using silver-copper- titanium braze alloys with titanium content that varied between 0.28 mass% and 1.68 mass%. Observations of the interface using electron probe microanalysis and scanning acoustic microscopy show that efficient interface adhesion between binder-less cubic boron nitride and the silver-copper-titanium braze alloy was achieved for the braze with a titanium content of 0. 28 mass%.

  11. Cu-P-Sn-Ni钎料真空钎焊MGH956合金的研究%Research of brazing MGH956 alloy with Cu-Ni-Sn-Ni filler metal in vacuum

    Institute of Scientific and Technical Information of China (English)

    刁秀晖; 李小强; 张民爱; 屈盛官; 董重里

    2016-01-01

    为扩展Cu-P基钎料在连接MGH956合金中的应用,采用新型Cu-P-Sn-Ni钎料对MGH956合金在800~890℃进行了真空钎焊,研究了不同钎焊温度和保温时间对焊缝组织及力学性能的影响.结果表明:在所研究的钎焊温度范围内保温5 min均可获得成形效果良好的钎焊接头,其主要由钎缝中心区和界面反应层组成,其中,钎缝中心区由α( Cu)固溶体基体和化合物Cu3 P+( Fe,Ni)3 P+FeCr组成,反应层由α( Fe)固溶体、Fe3 P和Cu3 P组成;随着钎焊温度的升高,反应层厚度逐渐增加,钎缝中心区中的化合物Cu3 P+( Fe,Ni)3 P+FeCr的形态也随之发生明显改变;各钎焊温度下获得的钎焊接头经室温拉伸,断裂均发生在钎缝中心区,断口形貌呈现韧性和脆性的混合断裂特征.830℃钎焊5 min的接头抗拉强度最大,为510.3 MPa,达到了母材抗拉强度的70.9%.%To expand the application of Cu-P based filler metal for joining MGH956 superalloy, a noval Cu-P-Sn-Ni based filler metal was developed and it was used to vacuum braze MGH956 superalloy in temperature range of 800-890℃. The effect of brazing temperature and holding time on the microstructures and mechanical properties of the joints were investigated in detail. The results show that all the brazed joints have good appearance in the brazing temperature range for 5 min. The brazed joint mainly consists of a central brazed layer and two interfacial reaction layers close to MGH956 superalloy. The central brazed layer consists of the matrix of α (Cu) solid solution and the compounds of Cu3P, (Fe,Ni)3P and FeCr. The interfacial reaction layer was composed of α (Fe) solid solution, Fe3P and Cu3P. With the increasing of brazing temperature, the thickness of reaction layer increases, and the shape of the compounds in the central brazed layer also changes markedly. The room temperature tensile fracture of all the

  12. Development of a brazing process for the production of water- cooled bipolar plates made of chromium-coated metal foils for PEM fuel cells

    Science.gov (United States)

    Mueller, M.; Hoehlich, D.; Scharf, I.; Lampke, T.; Hollaender, U.; Maier, H. J.

    2016-03-01

    Beside lithium batteries, PEM fuel cells are the most promising strategy as a power source to achieve the targets for introducing and increasing the usage of electric vehicles. Due to limited space and weight problems, water cooled, metallic bipolar plates in a fuel cell metal stack are preferred in motor vehicles. These plates are stamped metal sheets with a complex structure, interconnected media-tight. To meet the multiple tasks and requirements in use, complex and expensive combinations of materials are currently in use (carbon fiber composites, graphite, gold-plated nickel, stainless and acid resistant steel). The production of such plates is expensive as it is connected with considerable effort or the usage of precious metals. As an alternative, metalloid nitrides (CrN, VN, W2N, etc.) show a high chemical resistance, hardness and a good conductivity. So this material category meets the basic requirements of a top layer. However, the standard methods for their production (PVD, CVD) are expensive and have a slow deposition rate and a lower layer thicknesses. Because of these limitations, a full functionality over the life cycle of a bipolar plate is not guaranteed. The contribution shows the development and quantification of an alternative production process for bipolar plates. The expectation is to get significant advantages from the combination of chromium electrodeposition and thermochemical treatment to form chromium nitrides. Both processes are well researched and suitable for series production. The thermochemical treatment of the chromium layer also enables a process-integrated brazing.

  13. Ceramic-to-metal sealing. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Gates, W.G.

    1977-03-01

    Ceramic-to-metal sealing was accomplished by brazing a metallized alumina insulator to a Kovar (Carpenter Technology Corporation) pin and header. A braze alloy wetting evaluation and a braze joint tensile strength evaluation were completed by brazing the specimens in a hydrogen atmosphere. From these evaluations the best braze alloy and brazing cycle were selected. Twelve braze alloys were evaluated and Nicusil 3 (Western Gold and Platinum Company) braze alloy was found to have good wetting characteristics and optimum strength. Assemblies brazed with this alloy were vacuum leak tight and metallurgically sound.

  14. Numerical Simulation of Brazing TiC Cermet to Iron with TiZrNiCu Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Lixia ZHANG; Jicai FENG

    2004-01-01

    The maximum thermal stress and stress concentration zones of iron/TiC cermet joint during cooling were studied in this paper. The results showed that the shear stress on iron/TiC cermet joint concentrates on the interface tip and the maximum shear stress appears on the left tip of iron/TiZrNiCu interlace. Positive tensile stress on TiC cermet undersurface concentrates on both sides of TiC cermet and its value decreases during cooling. Negative tensile stress on TiC cermet undersurface concentrates on the center of TiC cermet and its value increases during cooling. Brazing temperature has little effect on the development and maximum thermal stress.

  15. Brazing titanium structures. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Pressly, H.B.

    1977-03-01

    A vacuum furnace brazing process using Ag-5A1-0.5Mn brazing alloy has been developed for joining titanium alloy Ti-6Al-4V structures. Lap-shear strengths of the braze joints and the effects of the brazing thermal cycle on the tensile and bending properties of mill-annealed Ti-6Al-4V alloy sheet are reported. Nondestructive test methods were evaluated for detecting defects in these braze joints.

  16. Investigation of dispersion and clustering in bubbles of ion implanted potassium in refractory metals

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.

    1989-01-01

    Potassium is a well known dopant for refractory metals. Being insoluble and of large atomic size it forms stable trapping sites for mobile defects at high temperature in the form of fine bubbles. Because of its insolubility it is difficult to introduce potassium into refractory metals, such as in lamp filaments. Ion implantation offers an excellent research tool as it permits the injection of insoluble element into the surface layer. This method was used to produce a uniform dispersion of potassium at a very fine level into tungsten and rhenium. Clustering and bubble formation were studied as a function of annealing time (up to 20 hours) and temperature (up to 2300 C). The methods of investigation were transmission electron microscopy and microchemical analysis. Orientation relationships between host metal and potassium precipitates inside bubbles were analyzed from superimposed electron diffraction patterns. In tungsten, the orientation relationship and the morphology of the bubbles are identical to those published for powder-metallurgically doped material. The bubbles are trapping sites for grain boundaries and dislocations as explained by the Zener drag-force model.

  17. Radioisotope tracer studies in the NASA Skylab ethothermic brazing experiment M-552

    Science.gov (United States)

    Braski, D. N.; Adair, H. L.; Kobisk, E. H.

    1974-01-01

    The first use of radioisotope tracer for mapping flow patterns during brazing of metal components in a space environment (near-zero gravity) proved successful. A nickel ferrule was brazed to a nickel tube with Lithobraze BT (71.8% Ag, 28% Cu, 0.2% Li) which contained a trace amount of radioactive Ag-110. Mapping of the flow of the braze alloy in the annulus formed between the tube and the concentric ferrule was determined by counting the radiation intensity as a function of position in the braze joint. Significant information concerning the thermal history of the braze was determined.

  18. Thin-film diffusion brazing of titanium alloys

    Science.gov (United States)

    Mikus, E. B.

    1972-01-01

    A thin film diffusion brazing technique for joining titanium alloys by use of a Cu intermediate is described. The method has been characterized in terms of static and dynamic mechanical properties on Ti-6Al-4V alloy. These include tensile, fracture toughness, stress corrosion, shear, corrosion fatigue, mechanical fatigue and acoustic fatigue. Most of the properties of titanium joints formed by thin film diffusion brazing are equal or exceed base metal properties. The advantages of thin film diffusion brazing over solid state diffusion bonding and brazing with conventional braze alloys are discussed. The producibility advantages of this process over others provide the potential for producing high efficiency joints in structural components of titanium alloys for the minimum cost.

  19. Comparison of Microstructure and Mechanical Properties of Induction and Vacuume Brazed Joint of Titanium Via Copper and Ag-Cu Eutectic Filler Metal / Mikrostruktura I Właściwości Mechaniczne Połączeń Tytanu Lutowanych Indukcyjnie I Próżniowo Z Użyciem Spoiwa Miedzianego I Eutektycznego Ag-Cu

    Directory of Open Access Journals (Sweden)

    Różański M.

    2015-12-01

    Full Text Available This study presents the basic physico-chemical properties and describes the brazeability of titanium. The work contains the results of macro and microscopic metallographic examination as well as the results of strength-related tests of vacuum and induction brazed joints made of Grade 2 technical titanium using the Cu 0.99 and Ag 272 filler metal interlayers and F60T flux intended for titanium brazing in the air atmosphere.

  20. Research Progress of Cu-base Brazing Filler Metals for Brazing Silicon Nitride Ceramics%钎焊氮化硅陶瓷的 Cu 基钎料的研究进展

    Institute of Scientific and Technical Information of China (English)

    栗慧

    2014-01-01

    陶瓷连接技术是结构陶瓷实用化的有效手段,焊料成分对连接体的性能具有决定性作用。文章主要从焊料成分的角度,重点总结了钎焊Si3 N4陶瓷的Cu基钎焊材料的发展现状。%Joining technology of silicon nitride based materials is the most effective means for practical application.The chemical composition of adhesive has significant influence on the joining strength.The re-cent development in brazing of Si3 N4 ceramics Cu-base brazing fillers is emphatically reviewed in this paper from the point of chemical composition.

  1. Thermal response of ceramic components during electron beam brazing

    Energy Technology Data Exchange (ETDEWEB)

    Voth, T.E.; Gianoulakis, S.E.; Halbleib, J.A.

    1996-03-01

    Ceramics are being used increasingly in applications where high temperatures are encountered such as automobile and gas turbine engines. However, the use of ceramics is limited by a lack of methods capable of producing strong, high temperature joints. This is because most ceramic-ceramic joining techniques, such as brazing, require that the entire assembly be exposed to high temperatures in order to assure that the braze material melts. Alternatively, localized heating using high energy electron beams may be used to selectively heat the braze material. In this work, high energy electron beam brazing of a ceramic part is modeled numerically. The part considered consists of a ceramic cylinder and disk between which is sandwiched an annular washer of braze material. An electron beam impinges on the disk, melting the braze metal. The resulting coupled electron and thermal transport equations are solved using Monte Carlo and finite element techniques. Results indicate that increased electron beam current decreases time to melt as well as required cooling time. Vacuum furnace brazing was also simulated and predicted results indicate increased processing times relative to electron beam brazing.

  2. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    Science.gov (United States)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  3. Effective Third-Order Nonlinearities in Metallic Refractory Titanium Nitride Thin Films

    CERN Document Server

    Kinsey, Nathaniel; Courtwright, Devon; DeVault, Clayton; Bonner, Carl E; Gavrilenko, Vladimir I; Shalaev, Vladimir M; Hagan, David J; Van Stryland, Eric W; Boltasseva, Alexandra

    2015-01-01

    Nanophotonic devices offer an unprecedented ability to concentrate light into small volumes which can greatly increase nonlinear effects. However, traditional plasmonic materials suffer from low damage thresholds and are not compatible with standard semiconductor technology. Here we study the nonlinear optical properties in the novel refractory plasmonic material titanium nitride using the Z scan method at 1550 nm and 780 nm. We compare the extracted nonlinear parameters for TiN with previous works on noble metals and note a similarly large nonlinear optical response. However, TiN films have been shown to exhibit a damage threshold up to an order of magnitude higher than gold films of a similar thickness, while also being robust, cost-efficient, bio- and CMOS compatible. Together, these properties make TiN a promising material for metal-based nonlinear optics.

  4. Failure Assessment of Stainless Steel and Titanium Brazed Joints

    Science.gov (United States)

    Flom, Yury A.

    2012-01-01

    Following successful application of Coulomb-Mohr and interaction equations for evaluation of safety margins in Albemet 162 brazed joints, two additional base metal/filler metal systems were investigated. Specimens consisting of stainless steel brazed with silver-base filler metal and titanium brazed with 1100 Al alloy were tested to failure under combined action of tensile, shear, bending and torsion loads. Finite Element Analysis (FEA), hand calculations and digital image comparison (DIC) techniques were used to estimate failure stresses and construct Failure Assessment Diagrams (FAD). This study confirms that interaction equation R(sub sigma) + R(sub tau) = 1, where R(sub sigma) and R(sub t u) are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in stainless steel and titanium brazed joints.

  5. Laser brazing with filler wire for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    Feng Xiaosong; Li Liqun; Chen Yanbin; Zhou Shanbao

    2005-01-01

    The process properties and interface behavior of CO2 laser brazing with automatic wire feed for galvanized steel sheets were investigated , in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicalar α solid solution was found on the filler metal side.

  6. Preliminary study on pressure brazing and diffusion welding of Nb-1Zr to Inconel 718

    Science.gov (United States)

    Moore, T. J.

    1990-01-01

    Future space power systems may include Nb-1Zr/Inconel 718 dissimilar metal joints for operation at 1000 K for 60,000 h. The serviceability of pressure-brazed and diffusion-welded joints was investigated. Ni-based metallic glass foil filler metals were used for brazing. Ni and Fe foils were used as diffusion welding inter-layers. Joint soundness was determined by metallographic examination in the as-brazed and as-welded condition, after aging at 1000 K, and after thermal cycling. Brazed joints thermally cycled in the as-brazed condition and diffusion-welded joints were unsatisfactory because of cracking problems. Brazed joints may meet the service requirements if the joints are aged at 1000 K prior to thermal cycling.

  7. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    Science.gov (United States)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  8. Laser-MIG Arc Hybrid Brazing-Fusion Welding of Al Alloy to Galvanized Steel with Different Filler Metals

    Institute of Scientific and Technical Information of China (English)

    Shujun WANG; Guoliang QIN; Yuhu SU

    2013-01-01

    Aluminum alloy plates were joined to galvanized steel sheets with lap joint by laser-MIG arc hybrid brazingfusion welding with AlSi5,AlSi12,AlMg5 filler wires,respectively.The influences of Si and Mg on the microstructure and mechanical properties of the brazed-fusion welded joint were studied.The increase of Si element in the fusion weld can make the grain refined,and increase the microhardness of the fusion weld.Therefore,the microhardness in fusion weld made from AlSi12 and AlSi5 filler wires can be up to 98.4 HV0.01and 96.8 HV0.01,which is higher than that from AlMg5 filler wire of 70.4 HV0.01.The highest tensile strength can reach 178.9 MPa made with AlMg5 filler wire.The tensile strength is 172.43 MPa made with AlSi5 filler wire.However,the lowest tensile strength is 144 MPa made with AlSi12 filler wire.The average thicknesses of the intermetallic compounds (IMCs) layer with AlSi5,AlSi12,AlMg5 filler wires are 1.49-2.64 μm.The lMCs layer made from AlSi5,AlSi12 filler wires are identified as FeAl2,Fe2Als,Fe4Al13 and Al0.5Fe3Si0.5,that from AlMg5 filler wire are identified as FeAl2,Fe2Al5 and Fe4Al13.

  9. Study and development of refractory coatings for metallic uranium fusion and evaporation

    Energy Technology Data Exchange (ETDEWEB)

    Vasconcelos, G.; Damiao, A.J.; Rodrigues, N.A.S. [Institute for Advanced Studies, Sao Jose dos Campos, SP (Brazil)]. E-mail: nicolau@ieav.cta.br

    2008-07-01

    Metallic uranium is very reactive at the high temperatures used for its processing [1]; therefore special refractory crucibles must be employed. This work presents a comparative study among coatings, which are used in the processing of metallic uranium at a temperature above its melting point. In this work, samples of metallic uranium, without any superficial oxide layer, were placed on sample holders coated with alumina, magnesium oxide and alumina coated with titanium nitride, and thermally treated in a vacuum furnace. The samples were kept at a certain temperature for determined time intervals and after that, cooled down to room temperature. Finally, the samples were characterization to evaluate the extension and the phase composition of the reaction originated between metallic uranium and the coatings by using MO and SEM, EDS and XRD. Although the alumina sample had shown higher activation energy than magnesia, it was corroded faster. On the other hand, the alumina could be protected by a thin film of titanium nitride, because no reaction between titanium nitride and uranium was observed even at 1700 K. (author)

  10. Efficacy of Self-Expandable Metallic Stent Inserted for Refractory Hemorrhage of Duodenal Cancer

    Directory of Open Access Journals (Sweden)

    Takashi Orii

    2016-05-01

    Full Text Available Because of advances in the technology of gastrointestinal endoscopy and improvements in the quality of stents, it has become routine to place a stent as palliative therapy for malignant gastrointestinal obstruction. On the other hand, stent placement for malignant gastrointestinal hemorrhage has scarcely been reported, although it may be performed for hemorrhage of the esophageal varicose vein. We recently experienced a patient with refractory hemorrhage from an unresectable duodenal cancer who underwent placement of a self-expandable metallic stent (SEMS and thereafter had no recurrence of the hemorrhage. A 46-year-old man underwent laparotomy to radically resect a cancer in the third portion of the duodenum, which invaded widely to the superior mesenteric vein and its branches and was considered unresectable. After stomach-partitioning gastrojejunostomy was performed, chemotherapy was initiated according to the regimen of chemotherapy of far advanced gastric cancer. One year and 4 months after induction of chemotherapy, gastrointestinal hemorrhage occurred. Upper gastrointestinal endoscopy revealed the hemorrhage oozing from the duodenal cancer, and endoscopic hemostasis, such as injection of hypertonic saline epinephrine and argon plasma coagulation, was unsuccessful. Twenty days after emergence of the hemorrhage, an endoscopic covered SEMS was placed with confirmation by fluoroscopy. Immediately after placement of the stent, the tarry stool stopped and the anemia ceased to progress. The recurrence of the hemorrhage has not been confirmed without migration of the stent. SEMS is an effective hemostatic procedure for malignant refractory hemorrhage.

  11. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    Energy Technology Data Exchange (ETDEWEB)

    ME Petrichek

    2005-12-16

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  12. Analytic bond-order potentials for the bcc refractory metals Nb, Ta, Mo and W.

    Science.gov (United States)

    Čák, M; Hammerschmidt, T; Rogal, J; Vitek, V; Drautz, R

    2014-05-14

    Bond-order potentials (BOPs) are based on the tight-binding approximation for determining the energy of a system of interacting atoms. The bond energy and forces are computed analytically within the formalism of the analytic BOPs. Here we present parametrizations of the analytic BOPs for the bcc refractory metals Nb, Ta, Mo and W. The parametrizations are optimized for the equilibrium bcc structure and tested for atomic environments far from equilibrium that had not been included in the fitting procedure. These tests include structural energy differences for competing crystal structures; tetragonal, trigonal, hexagonal and orthorhombic deformation paths; formation energies of point defects as well as phonon dispersion relations. Our tests show good agreement with available experimental and theoretical data. In practice, we obtain the energetic ordering of vacancy, [1 1 1], [1 1 0], and [1 0 0] self-interstitial atom in agreement with density functional theory calculations.

  13. Receiving Wear-Resistance Coverings Additives of Nanoparticles of Refractory Metals at a Laser Cladding

    Science.gov (United States)

    Murzakov, M. A.; Petrovskiy, V. N.; Bykovskiy, D. P.; Andreev, A. O.; Birukov, V. P.; Markushov, Y. V.

    2016-02-01

    Laser cladding technology was used to conduct experiments on production of wear-resistant coatings with additive nanoparticles of refractory metals (WC, TaC). Mechanical testing of coating abrasion was made using Brinell-Howarth method. The obtained data was compared with wear- resistance of commercial powder containing WC. It was found that at a concentration 10-15% coating with nanopowder additives shows a dramatic increase in wear-resistance by 4-6 times as compared to carbon steel substrate. There were conducted metallurgical studies of coatings on inverse electron reflection. There was determined elemental composition of deposited coating and substrate, and microhardness measured. It was found that structure of deposited coating with nanoparticles is fine.

  14. XRD and TEM analysis of the microstructure in the brazing joint of 3003 cladding aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Tao Feng; Songnian Lou; Luhai Wu; Yajiang Li

    2005-01-01

    The material used in this experiment was 3003 cladding aluminum alloy, the cladding metal was 4004 aluminum alloy.The aluminum plate was brazed by means of vacuum brazing. The microstructure in the brazing joint was studied by means of X-ray diffractometry (XRD) and transmission electron microscopy (TEM). The test result indicates that the suitable brazing technique parameters are brazing temperature, 628℃; keeping time, 10 min; vacuum degree, 6.5×10-4 Pa. XRD test indicates that there are new intermetallic compounds different from the base metal. TEM analysis indicates that Cu2Mg and Cu3Mn2Mg are formed in the brazing joint. The shape of Cu2Mg is irregular and the shape of Cu3Mn2Mg is circle, and there are tiny particles in it.

  15. Reactive Brazing of Carbon-Carbon Composites to Titanium

    Science.gov (United States)

    Shpargel, Tarah; Singh, M.; Morscher, Gregory; Asthana, Rajiv

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading.

  16. Microstructure and phase constitution near the interface of Cu/3003 torch brazing using Al Si La Sr filler

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Fei; Wang, Chun Ming; Wang, Ya Jun [Huazhong Univ. of Science and Technology, Wuhan (China); Xu, Dao Rong; Wu, S.C.; Sun, Qin De [Heifei Univ. of Technology, Hefei (China)

    2012-12-15

    It has been mainly studied in this paper on brazing of Cu to Al using Al.Si filler metal. The optimized scanning rate of 2.5 mm/s is first obtained through simulating the temperature field of Cu Al brazing process based on ANSYS software. Then the brazing of Cu C11000 to Al 3003 using Al.Si.La.Sr filler is carried out by torch brazing technology. It is found that the brazing seam region is mainly consisted of {alpha} Al solid solution and CuAl2 IMC. Further experimental results also show that the rare earth element La in filler metal can not only refine the grain, but also promote the dispersion of intermetallic compounds into the brazing seam, which significantly improves the brazing seam microstructure and mechanical properties of the joints.

  17. Utilizing Hilbert-Huang transform in detection some of mechanical properties of the refractory metals

    Science.gov (United States)

    Mohammed, Arshed Abdulhamed; Haris, Sallehuddin Mohamed; Nuawi, Mohd Zaki

    2016-02-01

    This study is one of the first to report on the use of Hilbert-Huang transform (HHT) to determine the modulus of elasticity of a material, which is one of the most important properties of metals. In addition, this study involves an analytical study of the process of transfer of energy, which was represented in the form of intrinsic mode functions (IMFs). Moreover, the distribution of IMFs within the time-frequency-plain was determined by testing eight test specimens. Five test specimens were refractory materials, namely, Ti, Ti6AL4V, Zr, Nb, and Ta, and the other three were non-refractory materials, namely, Al, Brass, and ST4340. The new setup was composed of Mg and involves the use of two piezoelectric transducers, which were used as the emitter and receiver. The setup was designed and implemented in this research based on Mg usage to test the metals. First, a new relationship was derived between the pressure transmission coefficient (PTC) of the transmitted wave (through the emitter-water-test specimen-Mg to the receiver) and the corresponding values of the product of the density (ρ) and the modulus of elasticity (E) for the same test specimen. Another relationship was established between the PTCs and the total energy transmitted at high frequencies. This energy indicates the summation of IMFs that have high frequencies (THIMFs), higher than 10 kHz, can determine E better than TOF for most test specimens. To verify this results, with regard to the second conclusion, a new simulation for this setup was carried out using Simulink in MATLAB. Twelve theoretical tests were done, for high acoustic impedance metals, like Hf, Mo, WNiFe and W in addition to test the same group which was tested experimentally. The results of theoretical tests supported the experimental results except for Nb. Most of the conclusions were obtained through practical results and analytical studies. The results proved that THIMFs can determine the change in the microstructure of the alloys

  18. Composition and clues to the origin of refractory metal nuggets extracted from chondritic meteorites

    Science.gov (United States)

    Schwander, D.; Berg, T.; Harries, D.; Schönhense, G.; Ott, U.

    2014-10-01

    Refractory metal nuggets (RMNs) contain elements, such as Os, Ir, Mo, and Ru, which are predicted to condense from a cooling gas of solar composition simultaneously with CAI-minerals. Berg et al. identified a large number of RMNs in acid-resistant residues of the Murchison meteorite and suggested that they are pristine condensates. In extending the work of these authors, we have improved the chemical extraction process to enrich the concentration of RMNs in the residue sample and prepared three additional RMN-rich residues from the chondritic meteorites Murchison, Allende, and Leoville. The results show that, while their origin is clearly solar, the compositions in detail of RMNs from all three meteorites do not match well with a simple condensation model based on equilibrium thermodynamics and ideal solid solution of all metals. Thus, we find that a primary formation by direct condensation, as suggested previously, is unlikely for most of the studied grains and that alternative scenarios should be considered in future work. The results also show that several, but not all, alloys from Allende and Leoville have undergone processes, such as metamorphic oxidation and sulfidization in the meteoritic environment, in which they lost, e.g., W and Mo. For Murchison and several Leoville and Allende RMNs, we propose a pristine nature.

  19. Microgalvanic Corrosion Behavior of Cu-Ag Active Braze Alloys Investigated with SKPFM

    Directory of Open Access Journals (Sweden)

    Armen Kvryan

    2016-04-01

    Full Text Available The nature of microgalvanic couple driven corrosion of brazed joints was investigated. 316L stainless steel samples were joined using Cu-Ag-Ti and Cu-Ag-In-Ti braze alloys. Phase and elemental composition across each braze and parent metal interface was characterized and scanning Kelvin probe force microscopy (SKPFM was used to map the Volta potential differences. Co-localization of SKPFM with Energy Dispersive Spectroscopy (EDS measurements enabled spatially resolved correlation of potential differences with composition and subsequent galvanic corrosion behavior. Following exposure to the aggressive solution, corrosion damage morphology was characterized to determine the mode of attack and likely initiation areas. When exposed to 0.6 M NaCl, corrosion occurred at the braze-316L interface preceded by preferential dissolution of the Cu-rich phase within the braze alloy. Braze corrosion was driven by galvanic couples between the braze alloys and stainless steel as well as between different phases within the braze microstructure. Microgalvanic corrosion between phases of the braze alloys was investigated via SKPFM to determine how corrosion of the brazed joints developed.

  20. Induction brazing manual

    Science.gov (United States)

    1971-01-01

    Manual presents standards and techniques which are known or are particular to specific industry, and is useful as guide in closing tolerance brazing. Material and equipment specifications, tool setting tables, and quality control data and instructions are included. Since similar standards are available, manual is supplementary reference.

  1. Refractory Metal Nuggets -- Formation of the First Condensates in the Solar Nebula

    CERN Document Server

    Liffman, Kurt; Maddison, Sarah; Brooks, Geoffrey

    2012-01-01

    As gas flowed from the solar accretion disk or solar nebula onto the proto-Sun, magnetic pressure gradients in the solar magnetosphere and the inner solar nebula provided an environment where some of this infalling flow was diverted to produce a low pressure, high temperature, gaseous, "infall" atmosphere around the inner solar nebula. The pressure in this inner disk atmosphere was mainly dependant on the accretion flow rate onto the star. High flow rates implied relatively high pressures, which decreased over time as the accretion rate decreased. In the first hundred thousand years after the formation of the solar nebula, accretional flow gas pressures were high enough to create submicron-sized Refractory Metal Nuggets (RMNs) - the precursors to Calcium Aluminum Inclusions (CAIs). Optimal temperatures and pressures for RMN formation may have occurred between 20,000 to 100,000 years after the formation of the solar nebula. It is possible that conditions were conducive to RMN/CAI formation over an eighty thous...

  2. Direct Metal Deposition of Refractory High Entropy Alloy MoNbTaW

    Science.gov (United States)

    Dobbelstein, Henrik; Thiele, Magnus; Gurevich, Evgeny L.; George, Easo P.; Ostendorf, Andreas

    Alloying of refractory high entropy alloys (HEAs) such as MoNbTaW is usually done by vacuum arc melting (VAM) or powder metallurgy (PM) due to the high melting points of the elements. Machining to produce the final shape of parts is often needed after the PM process. Casting processes, which are often used for aerospace components (turbine blades, vanes), are not possible. Direct metal deposition (DMD) is an additive manufacturing technique used for the refurbishment of superalloy components, but generating these components from the bottom up is also of current research interest. MoNbTaW possesses high yield strength at high temperatures and could be an alternative to state-of-the-art materials. In this study, DMD of an equimolar mixture of elemental powders was performed with a pulsed Nd:YAG laser. Single wall structures were built, deposition strategies developed and the microstructure of MoNbTaW was analyzed by back scattered electrons (BSE) and energy dispersive X-ray (EDX) spectroscopy in a scanning electron microscope. DMD enables the generation of composition gradients by using dynamic powder mixing instead of pre-alloyed powders. However, the simultaneous handling of several elemental or pre-alloyed powders brings new challenges to the deposition process. The influence of thermal properties, melting point and vapor pressure on the deposition process and chemical composition will be discussed.

  3. Influence of particle bombardment on microstructure and internal stresses of refractory metal suicides on silicon

    Science.gov (United States)

    Hardtke, Ch.; Schilling, W.; Ullmaier, H.

    1991-07-01

    First results on microstructural changes and stress relaxation in thin refractory metal suicide films (TaSi 2 and MoSi 2) caused by particle bombardment are reported. The polycrystalline films had initial tensile stresses of some 10 9 Pa. Exposed to irradiation with Ge ions of 400 keV, both suicides showed a similar stress relaxation behaviour as a function of dose. During room-temperature implantation the initial tensile stress rapidly decreased and turned into compressive stress. Continuous irradiation partly relaxed the compressive stress and resulted in a saturation value of some -10 8 Pa. With increasing implantation temperature, the buildup of compressive stress gradually vanished, leaving only the initial decrease of tensile stress which finally approached zero. Based on microstructural investigations (TEM and X-ray diffraction) it is proposed to explain this behaviour by the combined action of two processes: relaxation of tensile stress by a volume increase due to irradiation-induced amorphization, and Frenkel defect production and relaxation of compressive stress by irradiation-induced densification of amorphous regions and/or Frenkel defect elimination.

  4. Cost Estimate for Molybdenum and Tantalum Refractory Metal Alloy Flow Circuit Concepts

    Science.gov (United States)

    Hickman, Robert R.; Martin, James J.; Schmidt, George R.; Godfroy, Thomas J.; Bryhan, A.J.

    2010-01-01

    The Early Flight Fission-Test Facilities (EFF-TF) team at NASA Marshall Space Flight Center (MSFC) has been tasked by the Naval Reactors Prime Contract Team (NRPCT) to provide a cost and delivery rough order of magnitude estimate for a refractory metal-based lithium (Li) flow circuit. The design is based on the stainless steel Li flow circuit that is currently being assembled for an NRPCT task underway at the EFF-TF. While geometrically the flow circuit is not representative of a final flight prototype, knowledge has been gained to quantify (time and cost) the materials, manufacturing, fabrication, assembly, and operations to produce a testable configuration. This Technical Memorandum (TM) also identifies the following key issues that need to be addressed by the fabrication process: Alloy selection and forming, cost and availability, welding, bending, machining, assembly, and instrumentation. Several candidate materials were identified by NRPCT including molybdenum (Mo) alloy (Mo-47.5 %Re), tantalum (Ta) alloys (T-111, ASTAR-811C), and niobium (Nb) alloy (Nb-1 %Zr). This TM is focused only on the Mo and Ta alloys, since they are of higher concern to the ongoing effort. The initial estimate to complete a Mo-47%Re system ready for testing is =$9,000k over a period of 30 mo. The initial estimate to complete a T-111 or ASTAR-811C system ready for testing is =$12,000k over a period of 36 mo.

  5. Methodology for Life Testing of Refractory Metal/Sodium Heat Pipes

    Science.gov (United States)

    Martin, James J.; Reid, Robert S.

    2006-01-01

    The focus of this work was to establish an approach to generate carefully controlled data that can conclusively establish heat pipe operating life with material-fluid combinations capable of extended operation. To accomplish this goal acceleration is required to compress 10 years of operational life into 3 years of laboratory testing through a combination of increased temperature and mass fluence. Specific test series have been identi3ed, based on American Society for Testing and Materials (ASTM) specifications, to investigate long term corrosion rates. The refractory metal selected for demonstration purposes is a Molybdenum-44.5%Rhenium alloy formed by powder metallurgy. The heat pipe makes use of an annular crescent wick design formed by hot isostatic pressing of Molybdenum-Rhenium wire mesh. The heat pipes are filled using vacuum distillation and purity sampling is considered. Testing of these units is round-the-clock with 6-month destructive and non-destructive inspection intervals to identify the onset and level of corrosion. Non-contact techniques are employed for providing power to the evaporator (radio frequency induction heating at I to 5 kW per unit) and calorimetry at the condenser (static gas gap coupled water cooled calorimeter). The planned operating temperature range would extend from 1123 to 1323 K. Accomplishments prior to project cancellation included successful demonstration of the heat pipe wick fabrication technique, establishment of all engineering designs, baselined operational test requirements and procurement/assembly of supporting test hardware systems.

  6. Microstructure and strength of brazed joints of TiB2 cermet to TiAl-based alloys

    Institute of Scientific and Technical Information of China (English)

    李卓然; 冯吉才; 曹健

    2003-01-01

    In this study, TiB2 cermet and TiAl-based alloy are vacuum brazed successfully by using Ag-Cu-Ti filler metal. The microstructural analyses indicate that two reaction products, Ti(Cu, Al)2 and Ag based solid solution (Ag(s.s)), are present in the brazing seam, and the interface structure of the brazed joint is TiB2/TiB2+ Ag(s.s) /Ag(s.s)+Ti(Cu, Al)2/Ti(Cu, Al)2/TiAl. The experimental results show that the shear strength of the brazed TiB2/TiAl joints decreases as the brazing time increases at a definite brazing temperature. When the joint is brazed at 1 223 K for 5 min, a joint strength up to 173 MPa is achieved.

  7. Measurements of Total Hemispherical Emissivity of Several Stably Oxidized Metals and Some Refractory Oxide Coatings

    Science.gov (United States)

    Wade, William R.

    1959-01-01

    A description of the apparatus and methods used for obtaining total hemispherical emissivity is presented, and data for several stably oxidized metals are included. The metals which were tested included type 347 stainless steel, tungsten, and Haynes alloys B, C, X, and 25. No values of emissivity were obtained for tungsten or Haynes alloy B because of the nature of the oxides produced. The refractory oxide coatings tested were flame-sprayed alumina and zirconia. The results of the investigation indicate that strongly adherent, oxidized surfaces of a high stable emissivity can be produced on type 347 stainless steel for which the total hemispherical emissivity varied from 0.87 to 0.91 for temperatures from 600 F to 2,000 F. For this same temperature range, the Haynes alloys tested showed values of total hemispherical emissivity from 0.90 to 0.96 for alloy C, from 0.85 to 0.88 for alloy X, and from 0.85 to 0.89 for alloy 25. Haynes alloy B and tungsten formed nonadherent oxides at elevated temperatures and, therefore, stable emissivities were not obtained. The results obtained for the flame-sprayed ceramics (alumina and zirconia) showed considerably higher values of total emissivity than those measured for coatings applied by other methods. Emissivity values ranging from 0.69 to 0.44 for aluminum oxide and from 0.62 to 0.44 for zirconium oxide were measured for temperatures from 800 F to 2,000 F.

  8. Zn-Al钎料钎焊Cu/Al接头组织和性能%Microstructure and properties of Cu/Al joints brazed with Zn-Al filler metals

    Institute of Scientific and Technical Information of China (English)

    姬峰; 薛松柏; 娄继源; 娄银斌; 王水庆

    2012-01-01

    使用不同成分的Zn-Al钎料对铜铝异种金属进行火焰钎焊,研究其力学性能.利用光学显微镜、扫描电镜和能谱研究不同Zn-Al钎料对Cu/Al钎焊接头钎焊性、力学性能及显微组织的影响.结果表明:随着Al含量的增加,Zn-Al钎料在Cu和Al上的铺展面积逐渐增大.当钎料中Al含量为15%时,Cu/Al接头的抗剪强度达到最大值88 MPa;随着组织的变化,钎缝硬度值呈现HV122到HV515不等的分布.另外,钎缝组织的成分主要为富Zn相和富Al相,但是当钎料中Al含量为2%和15%以上时,靠近Cu侧的界面处会分别形成CuZn3和Al2Cu两种完全不同的金属间化合物.研究Zn-Al钎料中铝含量对Cu/Al接头界面化合物类型的影响.%The mechanical properties and microstructural distribution of the Cu/Al brazing joints formed by torch-brazing with different Zn-Al filler metals were investigated.The microstructure of the Zn-Al alloys was studied by optical microscopy and scanning electron microscopy,and the phase constitution of the Cu/Al joints was analyzed by energy dispersion spectrometry.The results show that the spreading area of the Zn-Al filler metals on the Cu and Al substrates increases as the Al content increases.The mechanical results indicate that the shear strength reaches a peak value of 88 MPa when Al and Cu are brazed with Zn-15Al filler metal.Microhardness levels from HV122 to HV515 were produced in the three brazing seam regions corresponding to various microstructure features.The Zn- and Al-rich phases exist in the middle brazing seam regions.However,two interface layers,CuZn3 and Al2Cu are formed on the Cu side when the Al content in the filler metals is 2% and more than 15%,respectively.The relationship between intermetallic compounds on Cu side and Zn-xAl filler metals was investigated.

  9. Refractory Metal Nuggets - Formation of the first condensates in the Solar Nebula

    Science.gov (United States)

    Liffman, Kurt; Pignatale, Francesco C.; Maddison, Sarah; Brooks, Geoffrey

    2012-09-01

    As gas flowed from the solar accretion disk or Solar Nebula onto the proto-Sun, magnetic pressure gradients in the solar magnetosphere and the inner Solar Nebula provided an environment where some of this infalling flow was diverted to produce a low pressure, high temperature, gaseous, “infall” atmosphere around the inner Solar Nebula. The pressure in this inner disk atmosphere was mainly dependant on the accretion flow rate onto the star. High flow rates implied relatively high pressures, which decreased over time as the accretion rate decreased. In the first hundred thousand years after the formation of the Solar Nebula, accretional flow gas pressures were high enough to create submicron-sized Refractory Metal Nuggets (RMNs) - the precursors to Calcium Aluminum Inclusions (CAIs). Optimal temperatures and pressures for RMN formation may have occurred between 20,000 and 100,000 years after the formation of the Solar Nebula. It is possible that conditions were conducive to RMN/CAI formation over an 80,000 year timescale. The “infall” atmosphere and the condensation of refractory particles within this atmosphere may be observable around the inner disks of other protostellar systems. The interaction of forces from magnetic fields with the radiation pressure from the proto-Sun and the inner solar accretion disk potentially produced an optical-magnetic trap above and below the inner Solar Nebula, which provided a relatively stable environment in which the RMNs/proto-CAIs could form and grow. These RMN formation sites only existed during accretion events from the proto-solar disk onto the proto-Sun. As such, the formation and growth time of a particular RMN was dependent on the timescale of its nascent accretion event. Observational evidence suggests that RMNs were the nucleation particles for CAIs. As a consequence, the observed bimodal distribution of 26Al in CAIs, where some CAIs have 26Al while others do not, is probably due to the injection 26Al during the

  10. A review of oxide, silicon nitride, and silicon carbide brazing

    Energy Technology Data Exchange (ETDEWEB)

    Santella, M.L.; Moorhead, A.J.

    1987-01-01

    There is growing interest in using ceramics for structural applications, many of which require the fabrication of components with complicated shapes. Normal ceramic processing methods restrict the shapes into which these materials can be produced, but ceramic joining technology can be used to overcome many of these limitations, and also offers the possibility for improving the reliability of ceramic components. One method of joining ceramics is by brazing. The metallic alloys used for bonding must wet and adhere to the ceramic surfaces without excessive reaction. Alumina, partially stabilized zirconia, and silicon nitride have high ionic character to their chemical bonds and are difficult to wet. Alloys for brazing these materials must be formulated to overcome this problem. Silicon carbide, which has some metallic characteristics, reacts excessively with many alloys, and forms joints of low mechanical strength. The brazing characteristics of these three types of ceramics, and residual stresses in ceramic-to-metal joints are briefly discussed.

  11. RFQ Vacuum brazing at CERN

    CERN Document Server

    Mathot, S

    2008-01-01

    The aim of this paper is to describe the vacuum brazing procedure used at CERN for the brazing of Radio Frequency Quadrupole (RFQ). The RFQ is made of high precision machined OFE copper pieces assembled together. Vacuum brazing is one of the most promising techniques used to join the individual components leading to vacuum tightness and high precision alignment. The RFQ modules brazed at CERN are made of four 100 or 120 cm long vanes (two major and two minor vanes). Our brazing procedure consists of two steps. The first step involves the brazing of the four vanes in a horizontal position. The second step consists of brazing the vacuum stainless steel flanges to the copper structure in a vertical position. The paper describes the problems encountered with the alignment and the vacuum tightness. The difficulties related to the stress relaxation of the machined copper pieces during the brazing heat treatment are discussed. In addition, the solutions developed to improve the alignment of the brazed RFQ’s are...

  12. Determination of work functions near melting points of refractory metals by using a direct-current arc

    Science.gov (United States)

    Gordon, W. A.; Chapman, G. B., II

    1972-01-01

    Effective work functions of refractory metals at temperatures near their melting points were determined by using a direct-current arc. A metal wire connected as the cathode was melted by striking an arc discharge in an argon atmosphere. A melted sphere was formed with a definite emitting area which was calculated from the sphere diameter measured after terminating the arc. Effective work functions were calculated from the Richardson-Dushman equation by using this emission area. The procedure is experimentally advantageous because surface cleanliness of the specimen is not critical, high vacuum is not required, and the anode-cathode spacing is not critical.

  13. Development of brazing foils to join monocrystalline tungsten alloys with ODS-EUROFER steel

    Energy Technology Data Exchange (ETDEWEB)

    Kalin, B.A. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation)]. E-mail: BAKalin@mephi.ru; Fedotov, V.T. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Sevrjukov, O.N. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Kalashnikov, A.N. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Suchkov, A.N. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Moeslang, A. [Forschungszentrum Karlsruhe, Institut fuer Materialforschung I, 76021 Karlsruhe (Germany); Rohde, M. [Forschungszentrum Karlsruhe, Institut fuer Materialforschung I, 76021 Karlsruhe (Germany)

    2007-08-01

    Results on rapidly solidified filler metals for brazing W with W and monocrystalline W with EUROFER steel (FS) are presented. Rapidly quenched powder-type filler metals based on Ti{sub bal}-V-Cr-Be were developed to braze polycrystalline W with monocrystalline W. In addition, Fe{sub bal}-Ta-Ge-Si-B-Pd alloys were developed to braze monocrystalline W with FS for helium gas cooled divertors and plasma-facing components. The W to FS brazed joints were fabricated under vacuum at 1150 {sup o}C, using a Ta spacer of 0.1 mm in thickness to account for the different thermal expansions. The monocrystalline tungsten as well as the related brazed joints withstood 30 cycles between 750 {sup o}C/20 min and air cooling/3-5 min.

  14. Thermodynamic properties of heavy ion heated refractory metals; Thermodynamische Eigenschaften von schwerionengeheizten hochschmelzenden Metallen

    Energy Technology Data Exchange (ETDEWEB)

    Hug, Alexander

    2011-05-04

    Knowledge of basic physical properties of matter in high-energy-density (HED) states such as the equation-of-state (EOS) is of fundamental importance for various branches of basic and applied physics. However, such matter under extreme conditions of temperature and pressure - also called ''warm dense matter'' (WDM) - can only be generated in dynamic experiments employing the most powerful drivers. At the high temperature experimental area HHT of the GSI Helmholtzzentrum fuer Schwerionenforschung (Darmstadt, Germany), intense beams of energetic heavy ions are used for this purpose. The aim of this work is to study thermophysical properties of refractory metals in hot solid and liquid states by precise temperature measurements. In order to identify the melting plateau and to limit the maximum target temperature to the region of interest, relatively long (one microsecond) bunches of uranium and xenon ions have been used to heat initially solid samples. The intense ion beams were focused on a millimetre spot at the target in order to achieve uniform conditions. The temperature on the target surface was determined by analysing thermal radiation emitted from a 0.03 mm{sup 2} area at five different wavelengths. In order to obtain the physical temperature, one has to measure not only the thermal radiation but also the emissivity, ε(T,λ) of the target surface which is not known ab initio. For this purpose, a set-up for direct target reflection measurement was designed and embedded into the fast multichannel pyrometer system. The reflection signal provides the necessary information about modifications of the target surface properties during the interaction with the ion beam. Beside the pyrometric and reflection measurement set-ups, various hardware and software components of the data acquisition system for the heavy-ion beam driven experiments were substantially enhanced. The emissivity was also obtained by identifying the melting plateau and using the

  15. Welding Stainless Steels and Refractory Metals Using Diode-Pumped Continuous Wave Nd:YAG Lasers

    Energy Technology Data Exchange (ETDEWEB)

    Palmer, T A; Elmer, J W; Pong, R; Gauthier, M D

    2004-09-27

    This report provides an overview of a series of developmental welding studies performed on a 2.2 kW Rofin Sinar DY-022 Diode Pumped Continuous Wave (CW) Nd:YAG welder at Lawrence Livermore National Laboratory (LLNL). Several materials systems, ranging from refractory metals, such as commercially pure tantalum and vanadium, to austenitic stainless steels, including both 304L and 21-6-9 grades, are examined. Power input and travel speed are systematically varied during the welding of each materials system, and the width, depth, and cross sectional area of the resulting weld fusion zones are measured. These individual studies are undertaken in order to characterize the response of the welder to changes in these welding parameters for a range of materials and to determine the maximum depth of penetration of which this welder is capable in each materials system. The maximum weld depths, which are on the order of 5.4 mm, are observed in the 21-6-9 austenitic stainless steel at the maximum laser power setting (2200 W) and a slow travel speed (6.4 mm/sec). The next highest weld depth is observed in the 304L stainless steel, followed by that observed in the vanadium and, finally, in the tantalum. Porosity, which is attributed to the collapse of the keyhole during welding, is also observed in the welds produced in tantalum, vanadium, and 304L stainless steel. Only the 21-6-9 austenitic stainless steel welds displayed little or no porosity over the range of welding parameters. Comparisons with similar laser welding systems are also made for several of these same materials systems. When compared with the welds produced by these other systems, the LLNL system typically produces welds of an equivalent or slightly higher depth.

  16. Vacuum Brazing of Accelerator Components

    Science.gov (United States)

    Singh, Rajvir; Pant, K. K.; Lal, Shankar; Yadav, D. P.; Garg, S. R.; Raghuvanshi, V. K.; Mundra, G.

    2012-11-01

    Commonly used materials for accelerator components are those which are vacuum compatible and thermally conductive. Stainless steel, aluminum and copper are common among them. Stainless steel is a poor heat conductor and not very common in use where good thermal conductivity is required. Aluminum and copper and their alloys meet the above requirements and are frequently used for the above purpose. The accelerator components made of aluminum and its alloys using welding process have become a common practice now a days. It is mandatory to use copper and its other grades in RF devices required for accelerators. Beam line and Front End components of the accelerators are fabricated from stainless steel and OFHC copper. Fabrication of components made of copper using welding process is very difficult and in most of the cases it is impossible. Fabrication and joining in such cases is possible using brazing process especially under vacuum and inert gas atmosphere. Several accelerator components have been vacuum brazed for Indus projects at Raja Ramanna Centre for Advanced Technology (RRCAT), Indore using vacuum brazing facility available at RRCAT, Indore. This paper presents details regarding development of the above mentioned high value and strategic components/assemblies. It will include basics required for vacuum brazing, details of vacuum brazing facility, joint design, fixturing of the jobs, selection of filler alloys, optimization of brazing parameters so as to obtain high quality brazed joints, brief description of vacuum brazed accelerator components etc.

  17. Wetting evaluation of silver based braze alloys onto zirconia metalized with reactive elements for application in oil well drill bots; Avaliacao do molhamento de ligas de adicao a base de prata sobre zirconia polida e metalizada com elementos ativos para aplicacao em brocas de perfuracao de pocos de petroleo

    Energy Technology Data Exchange (ETDEWEB)

    Pereira, J.C.; Silva, J.M.; Santos, P.R.F.; Nascimento, R.M.; Martinelli, A.E. [Universidade Federal do Rio Grande do Norte (UFRN), Natal, RN (Brazil). Dept. de Engenharia de Materiais], Email: jocabuzo@gmail.com; Pimenta, J.S. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Mecanica

    2010-07-01

    Drill bits with hard ceramic inserts are often used on drilling operations. The cutting and crushing action of rocks will produce failures in the tricone bits, which are related to wear; total or partial rupture of the drill bit body or even the inserts; thermal shock and corrosion. The research of better drill bits with ceramic inserts thermally more stable and mechanically stronger, will lead to an increase of their lifetime, and so reducing costs of substitution and maintenance. In the present work, some silver based braze alloys were melted onto zirconia YSZ substrates metallized or not with active metals. inside a furnace with vacuum of 10{sup -5} mbar to evaluate the wetting behavior. The system with AgCuTi and the non metallized YSZ ceramic, showed low contact angles and stable interfaces, which may be appropriate for brazing metal/ceramic parts. (author)

  18. Cu-Ni-Ti非晶钎料钎焊Si3N4陶瓷的界面结构及连接强度%Interfacial Microstructure and Bonding Strength of Si3N4 Ceramic Brazed with Cu-Ni-Ti Amorphous Filler Metal

    Institute of Scientific and Technical Information of China (English)

    邓振华; 易耀勇; 房卫萍; 卢斌

    2013-01-01

    Si3N4 ceramic was brazed with Cu-Ni-Ti amorphous filler metal. The interfacial microstructure was observed by SEM and EDS. The results show that the interfacial microstructure is composed of two parts. The interaction layer I and II is made up of TiN and Ti-Si compound, respectively. The maximum bonding strength is 284.6 MPa with the brazing process of 1100℃ for 10 min. Under the same brazing condition, the bonding strength brazed with amorphous filler metal increases compared with the crystalline.%采用Cu-Ni-Ti非晶钎料钎焊Si3N4陶瓷,利用SEM、EDS等分析手段研究了其钎焊界面的微观结构.结果表明:反应层由两部分组成,其中紧靠Si3N4陶瓷的反应层Ⅰ由TiN化合物组成,Ti-Si化合物构成了反应层Ⅱ.在1100℃×10 min下钎焊时,其接头强度有最大值284.6 MPa.在相同的钎焊工艺条件下,非晶钎料接头强度高于同成分晶态钎料.

  19. Processing of solid solution, mixed uranium/refractory metal carbides for advanced space nuclear power and propulsion systems

    Science.gov (United States)

    Knight, Travis Warren

    Nuclear thermal propulsion (NTP) and space nuclear power are two enabling technologies for the manned exploration of space and the development of research outposts in space and on other planets such as Mars. Advanced carbide nuclear fuels have been proposed for application in space nuclear power and propulsion systems. This study examined the processing technologies and optimal parameters necessary to fabricate samples of single phase, solid solution, mixed uranium/refractory metal carbides. In particular, the pseudo-ternary carbide, UC-ZrC-NbC, system was examined with uranium metal mole fractions of 5% and 10% and corresponding uranium densities of 0.8 to 1.8 gU/cc. Efforts were directed to those methods that could produce simple geometry fuel elements or wafers such as those used to fabricate a Square Lattice Honeycomb (SLHC) fuel element and reactor core. Methods of cold uniaxial pressing, sintering by induction heating, and hot pressing by self-resistance heating were investigated. Solid solution, high density (low porosity) samples greater than 95% TD were processed by cold pressing at 150 MPa and sintering above 2600 K for times longer than 90 min. Some impurity oxide phases were noted in some samples attributed to residual gases in the furnace during processing. Also, some samples noted secondary phases of carbon and UC2 due to some hyperstoichiometric powder mixtures having carbon-to-metal ratios greater than one. In all, 33 mixed carbide samples were processed and analyzed with half bearing uranium as ternary carbides of UC-ZrC-NbC. Scanning electron microscopy, x-ray diffraction, and density measurements were used to characterize samples. Samples were processed from powders of the refractory mono-carbides and UC/UC 2 or from powders of uranium hydride (UH3), graphite, and refractory metal carbides to produce hypostoichiometric mixed carbides. Samples processed from the constituent carbide powders and sintered at temperatures above the melting point of UC

  20. Compatibility of Au-Cu-Ni braze alloy with NH3

    Science.gov (United States)

    Diaz, V., Jr.

    1978-01-01

    Tests show that Gold-Copper-Nickel alloy is compatible with ammonia systems. Joining tubes by brazing has advantages such as reducing chances of excessive grain growth in base metal, saving weight, and cleanliness.

  1. Development of optimum process parameters and a study of the effects of surface roughness on brazing of copper

    Energy Technology Data Exchange (ETDEWEB)

    Zaharinie, Tuan [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, Kuala Lumpur, 50603 Malaysia (Malaysia); Huda, Zainul, E-mail: drzainulhuda@hotmail.com [Department of Engineering, Nilai University, Nilai, 71800 Malaysia (Malaysia); Izuan, Mohd Faaliq; Hamdi, Mohammed [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, Kuala Lumpur, 50603 Malaysia (Malaysia)

    2015-03-15

    Highlights: • New brazing process parameters corresponding to the greatest shear strength have been developed. • An effective interaction of brazing filler metal (BFM) and base metal was observed at the interface for the sample brazed at 650 °C/5 min. • The possibility of formation of hard intermetallic compounds of Cu, Sn, and P have been justified in view of high-strength braze joint. • The surface roughness with an average R{sub a} value of around 0.20 μm was found to be the most appropriate for brazing of copper conducted at the specified process parameters. - Abstract: Brazing experiments on commercially-pure copper plates, using brazing filler metal (MBF-2005), are conducted at temperatures in the range of 650–750 °C for time-durations in the range of 5–15 min. Shear tests for braze-joints involved use of a universal testing machine. Based on the shear-test results, a new brazing cycle has been developed that corresponds to the greatest shear strength of the braze-joint. The brazing cycle has been performed under a controlled dry-argon atmosphere in a tube furnace. Microscopic observations were made by use of both optical and electron microscopes; whereas surface roughness measurements were made by using a TR100 Surface Roughness Tester. It is found that successful brazing and good wetting can be achieved by the least voids by using an average surface roughness (R{sub a} value) for the base material.

  2. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  3. Development of a Cu-Sn based brazing system with a low brazing and a high remelting temperature

    Science.gov (United States)

    Schmieding, M.; Holländer, U.; Möhwald, K.

    2017-03-01

    Objective of the project presented is the development of a joining process for hot working steel components at low brazing temperatures leading to a bond with a much higher remelting temperature. This basically is achieved by the use of a Cu-Sn melt spinning foil combined with a pure Cu foil. During brazing, the Sn content of the foil is decreased by diffusion of Sn into the additional Cu resulting in a homogenious joint with a increased remelting temperature of the filler metal. Within this project specimens were brazed and diffusion annealed in a vacuum furnace at 850 °C varying the processing times (0 – 10 h). The samples prepared were studied metallographically and diffusion profiles of Sn were recorded using EDX line scans. The results are discussed in view of further investigations and envisaged applications.

  4. Braze Welding TIG of Titanium and Aluminium Alloy Type Al – Mg

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2016-03-01

    Full Text Available The article presents the course and the results of technological tests related to TIG-based arc braze welding of titanium and AW-5754 (AlMg3 aluminium alloy. The tests involved the use of an aluminium filler metal (Al99.5 and two filler metals based on Al-Si alloys (AlSi5 and AlSi12. Braze welded joints underwent tensile tests, metallographic examinations using a light microscope as well as structural examinations involving the use of a scanning electron microscope and an X-ray energy dispersive spectrometer (EDS. The highest strength and quality of welds was obtained when the Al99.5 filler metal was used in a braze welding process. The tests enabled the development of the most convenient braze welding conditions and parameters.

  5. Dissimilar laser brazing of h-BN and WC-Co alloy in Ar atmosphere without evacuation process

    Science.gov (United States)

    Sechi, Y.; Nagatsuka, K.; Nakata, K.

    2012-08-01

    Laser brazing with Ti as an active element in Ag-Cu alloy braze metal has been successfully applied to dissimilar joining of h-BN and WC-Co alloy in Ar (99.999% purity) gas flow atmosphere without any evacuation process. Good wettability of the braze metal with h-BN and WC-Co alloy were confirmed by the observation and structural analysis of the interface by electron probe micro-analysis and scanning acoustic microscopy. The oxidation of titanium was not observed and this showed that the laser brazing with titanium as an active element in braze metal could be performed even in an Ar gas flow atmosphere without an evacuation process using a high-vacuum furnace.

  6. SINTERED REFRACTORY TUNGSTEN ALLOYS. Gesinterte hochschmelzende wolframlegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Kieffer, R.; Sedlatschek, K.; Braun, H.

    1971-12-15

    Dependence of the melting point of the refractory metals on their positions in the periodic system - alloys of tungsten with other refractory metals - sintering of the alloys - processing of the alloys - technological properties.

  7. 金刚石厚膜表面金属化及其钎焊研究%Surface Metalization and Brazing of Diamond Thick Films

    Institute of Scientific and Technical Information of China (English)

    邹建英

    2011-01-01

    In this work, Ti/Cu layers were deposited on diamond thick films by magnetron sputtering. Then the surface Cu and Ti layers were corroded by hot concentrated sulfuric acid, while TiC layer remained on the surface. After this, the coated diamond thick film was brazed with hard alloy by high-frequency induction heating method, in which Ag-Cu-Ti mixed powder was used as the solder. The influences of brazing temperature, holding time and the amount of solder were studied in detail. Results show that when using 80 fig solder and increasing the brazing temperature to 870 °C by the speed of 60 'C/s, then holding for 15 s, the weld strength of diamond thick film on hard alloy can reach 125 Mpa, which is fit for machining.%本文首先使用磁控溅射法在清洁的金刚石厚膜表面溅射Ti/Cu层,利用热的浓硫酸腐蚀表层的Cu和Ti层,获得具有合金TiC层的金刚石厚膜表面,实现金刚石厚膜的表面金属化;然后利用高频感应加热方法,以Ag-Cu-Ti混合粉末作为焊料进行金刚石厚膜的钎焊实验,主要对钎焊过程中的钎焊温度、保温时间以及焊料用量等参数进行了研究.结果表明,以60℃/s的速度加热到870℃后保温15 s,焊料用量为80 μg时,金刚石厚膜与硬质合金刀具之间的焊接强度可以达到125 MPa,可以满足机械加工强度要求.

  8. Development of Zn50 Brazing Alloy for Joining Mild Steel to Mild Steel (SAE1018

    Directory of Open Access Journals (Sweden)

    S.C. Nwigbo

    2014-09-01

    Full Text Available This work has developed new brazing alloys for joining mild steel to mild steel (SAE1018 at a lower temperature. The alloys blends and error analysis were done by experimental design software (Design Expert 8.0.7.1. Design of experiments was done by Scheffe quadratic mixture method. The liquidus temperatures were predicted by calculation of phase diagrams of the alloying metals. The brazing alloys were produced by gravity technique and melted using silicon carbide graphite crucible. The quality of the brazing alloys was analyzed by optical microscopy (OM, atomic absorption spectroscopy (AAS and fourier transform infrared spectroscopy (FT-IR. Brazed joints were produced by torch method with a commercial flux. Brazing temperatures (liquidus were tracked by a digital infrared/laser pyrometer. Some mechanical properties studied were tensile strength and hardness. Finally, brazed joints produced from the developed brazing alloys were compared to that produced from muntz brass. Six (6 brazing alloys were successfully developed. Zinc and manganese were the main components, to which were added; 3 to 4 %wt silver and 11 to15 %wt modifying element. The microstructure showed a typical eutectic structure with zinc-rich phase distributed uniformly in the matrix with a combination of different sizes of dendrite, rounded blocks of compounds and hypoeutectic structures. AAS results indicated minimal out-gassing of zinc and FT-IR results indicated very low presence of atmospheric gas. The range of brazing temperature for best results was recorded from 690.90 to 735.10 0C. The joints produced from the developed brazing alloys had acceptable strengths with improved stress-strain behaviour compared to muntz brass.

  9. Interfacial microstructure and mechanical property of Ti6Al4V/A6061 dissimilar joint by direct laser brazing without filler metal and groove

    Energy Technology Data Exchange (ETDEWEB)

    Song, Zhihua, E-mail: zhsong@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, Osaka, Ibaraki 567-0047 (Japan); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology, Ministry of Education (China); Nakata, Kazuhiro [Joining and Welding Research Institute, Osaka University, Osaka, Ibaraki 567-0047 (Japan); Wu, Aiping [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology, Ministry of Education (China); Liao, Jinsun [Kurimoto Ltd., Osaka 559-0021 (Japan)

    2013-01-10

    Laser brazing of Ti6Al4V and A6061-T6 alloys with 2 mm thickness was conducted by focusing laser beam on aluminum alloy side, and the effect of laser offset distance on microstructure and mechanical properties of the dissimilar butt joint was investigated. Laser offset has a great influence on the thickness of interfacial intermetallic compound (IMC) layer and the mechanical property of joint. The thickness of interfacial IMC layer is less than 500 nm, and the average tensile strength of the joint reaches 64% of aluminum base material strength, when suitable welding conditions are used. The interfacial IMC is TiAl{sub 3}. The formation of interfacial IMC layer and its effect on mechanical property of the joint are discussed in the present study.

  10. Corrosion behaviour of steels and refractory metals and tensile features of steels exposed to flowing PbBi in the LECOR loop

    Energy Technology Data Exchange (ETDEWEB)

    Fazio, C. E-mail: concetta.fazio@psf.fzk.de; Ricapito, I.; Scaddozzo, G.; Benamati, G

    2003-05-15

    An experimental activity has been started using the LECOR loop at the ENEA Brasimone centre to investigate the corrosion behaviour of steels and refractory metals as well as the tensile properties of steels exposed to flowing liquid lead bismuth with low oxygen activity. The oxygen content in the liquid metal was controlled and monitored by a dedicated system. The compatibility test was performed at 673 K and the corrosion and tensile results herein reported concern the first 1500-h run of the loop operation. All the materials tested suffered from liquid metal attack exhibiting a weight loss. The consequent evaluation of the corrosion rate showed that, under the given test conditions, the refractory metals are more resistant than the steels. The tensile properties of austenitic steel are not affected by the liquid metal corrosion, while the martensitic steel exhibited a mixed brittle-ductile fracture surface.

  11. Production of ultrathin nanowires from refractory metals (Nb, Re, W, Mo) by laser ablation in superfluid helium

    Science.gov (United States)

    Gordon, E. B.; Karabulin, A. V.; Matyushenko, V. I.; Sizov, V. D.; Khodos, I. I.

    2015-09-01

    The ablation of targets in superfluid helium with a short-pulse laser allows introducing into liquid the atoms and small clusters of any metal. The metal is then concentrated in the core of 1D quantized vortices nucleating in the laser focus and expanding into the liquid. Subsequent metal coagulation within the vortex results in the formation of thin nanowires with perfect shape and structure. For refractory metals these wires are expected to be especially thin. The diameters of nanowires grown from niobium, molybdenum and tungsten are indeed 4.0, 2.0 and 2.5 nm, respectively. Unfortunately, under ablation of unannealed rhenium the main product is flat ‘flakes’ having irregular shape and 20-50 nm size. Short nanowires (with a 1.5 nm diameter) were present in small amounts. The wires produced by this method contain no additional impurities and have a free lateral surface. By using a diode-pumped Nd:LSB microlaser (1.06 μm wavelength, 0.4 ns pulse duration, 100 μJ pulse energy and 4 kHz repetition rate) the amounts of nanoweb sufficient for many physical and chemical applications could be produced in a single low-temperature experiment. Ultrathin wires of molybdenum and tungsten show promise for creating ‘cold’ cathodes whereas a niobium nanoweb should be an excellent catalyst.

  12. Chemical elements diffusion in the stainless steel components brazed with Cu-Ag alloy

    Science.gov (United States)

    Voiculescu, I.; Geanta, V.; Vasile, I. M.; Binchiciu, E. F.; Winestoock, R.

    2016-06-01

    The paper presents the study of diffusion of chemical elements through a brazing joint, between two thin components (0.5mm) made of stainless steel 304. An experimental brazing filler material has been used for brazing stainless steel component and then the diffusion phenomenon has been studied, in terms of chemical element displacement from the brazed separation interface. The filler material is in the form of a metal rod coated with ceramic slurry mixture of minerals, containing precursors and metallic powders, which can contribute to the formation of deposit brazed. In determining the distance of diffusion of chemical elements, on both sides of the fusion line, were performed measurements of the chemical composition using electron microscopy SEM and EDX spectrometry. Metallographic analysis of cross sections was performed with the aim of highlight the microstructural characteristics of brazed joints, for estimate the wetting capacity, adherence of filler metal and highlight any imperfections. Analyzes performed showed the penetration of alloying elements from the solder (Ag, Cu, Zn and Sn) towards the base material (stainless steel), over distances up to 60 microns.

  13. Mechanistic understanding of aerosol emissions from a brazing operation.

    Science.gov (United States)

    Zimmer, A T; Biswas, P

    2000-01-01

    Welding operations produce gaseous and aerosol by-products that can have adverse health effects. A laboratory furnace study was conducted to aid understanding of the chemical and aerosol behavior of a widely used, self-fluxing brazing alloy (89% Cu, 6% Ag, 5% P) that is also used with a supplemental fluxing compound to prevent oxidation at the molten metal surface. The results indicate that the aerosols generated by the alloy are transient (produced over a short duration of time) and are associated with mass transfer of phosphorus species from the molten metal surface to the surrounding gas. In contrast, when the alloy was used in conjunction with the supplemental fluxing compound, a relatively nontransient, submicron-size aerosol was generated that was several orders of magnitude higher in concentration. Thermodynamic equilibrium analysis suggests that fluoride (a major constituent in the fluxing compound) played a significant role in reacting with the brazing alloy metals to form gas phase metal fluoride compounds that had high vapor pressures when compared with their elemental or oxide forms. As these metal-fluoride vapors cooled, submicron-size particles were formed mainly through nucleation and condensation growth processes. In addition, the equilibrium results revealed the potential formation of severe pulmonary irritants (HF and BF3) from heating the supplemental fluxing compound. These results demonstrated the importance of fluxing compounds in the formation of brazing fumes, and suggest that fluxing compounds could be selected that serve their metallurgical intention and suppress the formation of aerosols.

  14. Refractory-Slag-Metal-Inclusion Multiphase Reactions Modeling Using Computational Thermodynamics: Kinetic Model for Prediction of Inclusion Evolution in Molten Steel

    Science.gov (United States)

    Shin, Jae Hong; Chung, Yongsug; Park, Joo Hyun

    2017-02-01

    The refractory-slag-metal-inclusion multiphase reaction model was developed by integrating the refractory-slag, slag-metal, and metal-inclusion elementary reactions in order to predict the evolution of inclusions during the secondary refining processes. The mass transfer coefficient in the metal and slag phase, and the mass transfer coefficient of MgO in the slag were employed in the present multiphase reactions modeling. The "Effective Equilibrium Reaction Zone (EERZ) Model" was basically employed. In this model, the reaction zone volume per unit step for metal and slag phase, which is dependent on the `effective reaction zone depth' in each phase, should be defined. Thus, we evaluated the effective reaction zone depth from the mass transfer coefficient in metal and slag phase at 1873 K (1600 °C) for the desulfurization reaction which was measured in the present study. Because the dissolution rate of MgO from the refractory to slag phase is one of the key factors affecting the slag composition, the mass transfer coefficient of MgO in the ladle slag was also experimentally determined. The calculated results for the variation of the composition of slag and molten steel as a function of reaction time were in good agreement with the experimental results. The MgAl2O4 spinel inclusion was observed at the early to middle stage of the reaction, whereas the liquid oxide inclusion was mainly observed at the final stage of the refining reaction. The content of CaO sharply increased, and the SiO2 content increased mildly with the increasing reaction time, while the content of Al2O3 in the inclusion drastically decreased. Even though there is slight difference between the calculated and measured results, the refractory-slag-metal multiphase reaction model constructed in the present study exhibited a good predictability of the inclusion evolution during ladle refining process.

  15. Cathodic ARC surface cleaning prior to brazing

    Energy Technology Data Exchange (ETDEWEB)

    Dave, V. R. (Vivek R.); Hollis, K. J. (Kendall J.); Castro, R. G. (Richard G.); Smith, F. M. (Frank M.); Javernick, D. A. (Daniel A.)

    2002-01-01

    Surface cleanliness is one the critical process variables in vacuum furnace brazing operations. For a large number of metallic components, cleaning is usually accomplished either by water-based alkali cleaning, but may also involve acid etching or solvent cleaning / rinsing. Nickel plating may also be necessary to ensure proper wetting. All of these cleaning or plating technologies have associated waste disposal issues, and this article explores an alternative cleaning process that generates minimal waste. Cathodic arc, or reserve polarity, is well known for welding of materials with tenacious oxide layers such as aluminum alloys. In this work the reverse polarity effect is used to clean austenitic stainless steel substrates prior to brazing with Ag-28%Cu. This cleaning process is compared to acid pickling and is shown to produce similar wetting behavior as measured by dynamic contact angle experiments. Additionally, dynamic contact angle measurements with water drops are conducted to show that cathodic arc cleaning can remove organic contaminants as well. The process does have its limitations however, and alloys with high titanium and aluminum content such as nickel-based superalloys may still require plating to ensure adequate wetting.

  16. Structural Performance of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2016-12-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S-N curve, providing a design curve for any joint configuration in fatigue solicitation.

  17. 钛热交换器的真空钎焊%Vacuum Brazing of Titanium Heat Exchangers

    Institute of Scientific and Technical Information of China (English)

    梁海

    2015-01-01

    Vacuum brazing process of CP Ti-tanium TA2 heat exchangers was investigated. The effect of filler metals composition, use form, clearance, braz-ing temperature and hold time on braze joint forming and microstructure was studied. The test results showed that desirable isothermal-solidiifed braze microstructure can be produced more easily by use of Ti-Zr-Ni-Cu ifller metals than pure copper filler metal when vacuum brazing tita-nium. Whereas low price pure copper rolled foil as filler metal for brazing titanium can also result in tight and good look brazed joints, but at the cost of low plasticity of joints.%研究了不同的钎料成分和使用形式、钎焊间隙、钎焊温度和保温时间对TA2纯钛钎焊接头的成形和钎缝组织形态的影响。试验结果表明,与用纯Cu钎料相比,用Ti-Zr-Ni-Cu钎料可以更容易得到好的等温凝固钎缝组织。而用纯Cu钎料,则价格低,也可得到致密的成形漂亮的钎焊接头,但代价是接头的塑性较低。

  18. Brasagem da zircônia metalizada com titânio à liga Ti-6Al-4V Brazing of metalized zirconia with titanium to Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    J. S. Pimenta

    2012-06-01

    Full Text Available Zircônia tetragonal estabilizada com ítria foi mecanicamente metalizada com titânio e a condição de molhamento avaliada com as ligas convencionais Ag-28Cu e Au-18Ni. Estas dissolveram o revestimento de titânio para uma completa distribuição deste metal ativo na superfície cerâmica, gerando uma liga ativa in situ e possibilitando adequadas ligações químicas ao metal base na temperatura de união. Os melhores resultados de molhamento foram selecionados para brasagem indireta em forno de alto-vácuo nas juntas ZrO2/Ti-6Al-4V. Testes de detecção de vazamento de gás hélio foram realizados na interface de união das juntas; amostras removidas na seção transversal de juntas estanques foram examinadas por técnicas de análise microestrutural. Formou-se uma camada escura adjacente à cerâmica metalizada, responsável pelo molhamento ocasionado pela liga Ag-28Cu. Entretanto, o uso da liga Au-18Ni resultou em precipitação de intermetálicos e microtrincamento interfacial. Perfis de microdureza através da interface resultante até onde a zircônia mostrou típico escurecimento não indicaram alternância significativa entre medições consecutivas; os resultados dos ensaios de resistência mecânica à flexão-3p foram considerados satisfatórios.Yttria tetragonal zirconia polycrystal was mechanically metallized with titanium and the wetting behavior on the ceramic surface was analyzed using the conventional fillers Ag-28Cu and Au-18Ni. These alloys had dissolved the active metal coating, which acts to zirconia reduction on its surface and promoting suitable chemical bonding to the metallic member. Better wetting results were selected for indirect brazing in a high-vacuum furnace for ZrO2/Ti-6Al-4V simple butt joints. Helium gas leak detection was made at the joints interface; samples were removed from the tight joints cross-section and examined by microstructural analysis techniques and EDX analysis. There was formation of a dark

  19. Researches and studies regarding brazed aluminium alloys microstructure used in aeronautic industry

    Directory of Open Access Journals (Sweden)

    A. Dimitrescu

    2015-04-01

    Full Text Available Brazing is applied to the merge of the pieces which are most required, tensile strength of the solder can reach high values. By brazing there can be assembled pieces of most metals and ferrous and nonferrous alloys, with high melting temperature. This paper presents an analysis of the microstructure of materials from a brazed merge of aluminum alloy L103 which is often used to produce pieces of aeronautical industry. Brazing material was performed using several technologies, and after examination of the microstructure of materials from the merge area it was established as optimal technology the technology which consist of pickling in Aloclene 100 solution with the deposition of filler material on both sides of the base material and the use of spectral acetylene and neutral flame.

  20. GEH-4-63, 64: Proposal for irradiation of production brazed Zircaloy-2 clad fuel elements

    Energy Technology Data Exchange (ETDEWEB)

    Tverberg, J.C.

    1961-05-18

    A brazed end closure is currently being used on prototypical NPR fuel elements. The production closure will use a braze alloy composed of 5% Be + 95% Zry-2 to braze the Zircaloy-2 cap to the jacket and to the metallic uranium core. A similar MTR test, a GEH-4-57, 58, used a braze alloy of the composition 4% Be + 12% Fe + 84% Zry-2 which melts at a lower temperature. In this previous test, element GEH-4-57 failed through a cladding defect located at the base of the braze heat affected zone. Because of this failure it would be desirable to subject a fuel element, which had been subjected to more severe brazing conditions, to the same conditions as GEH-4-57, 58. For this reason the thermal conditions of this test essentially match those of GEH-4-57, 58. This irradiation test consists of two identical fuel elements. The fuel material is normal metallic uranium, Zircaloy-2 clad of the tubular geometry, NPR inner size. The fuel was coextruded at Hanford by General Electric`s Fuels Preparation Department. Each element is 10.8 inches in length with flat Zircaloy-2 end caps brazed to the jacket and uranium core with the 5 Be + 95 Zry-2 brazing alloy, then TIG welded to further insure closure integrity. The elements ar 1.254 inches OD and 0.439 inches ID. For hydraulic purposes a 0.343 inch diamater flow restrictor has been fitted into the central flow channel of both elements.

  1. Simulation based analysis of laser beam brazing

    Science.gov (United States)

    Dobler, Michael; Wiethop, Philipp; Schmid, Daniel; Schmidt, Michael

    2016-03-01

    Laser beam brazing is a well-established joining technology in car body manufacturing with main applications in the joining of divided tailgates and the joining of roof and side panels. A key advantage of laser brazed joints is the seam's visual quality which satisfies highest requirements. However, the laser beam brazing process is very complex and process dynamics are only partially understood. In order to gain deeper knowledge of the laser beam brazing process, to determine optimal process parameters and to test process variants, a transient three-dimensional simulation model of laser beam brazing is developed. This model takes into account energy input, heat transfer as well as fluid and wetting dynamics that lead to the formation of the brazing seam. A validation of the simulation model is performed by metallographic analysis and thermocouple measurements for different parameter sets of the brazing process. These results show that the multi-physical simulation model not only can be used to gain insight into the laser brazing process but also offers the possibility of process optimization in industrial applications. The model's capabilities in determining optimal process parameters are exemplarily shown for the laser power. Small deviations in the energy input can affect the brazing results significantly. Therefore, the simulation model is used to analyze the effect of the lateral laser beam position on the energy input and the resulting brazing seam.

  2. Feasibility study of fluxless brazing cemented carbides to steel

    Science.gov (United States)

    Tillmann, W.; Sievers, N.

    2017-03-01

    One of the most important brazing processes is the joints between cemented carbides and steel for the tool industry such as in rotary drill hammers or saw blades. Even though this technique has already been used for several decades, defects in the joint can still occur and lead to quality loss. Mostly, the joining process is facilitated by induction heating and the use of a flux to enhance the wetting of the filler alloy on the surface of the steel and cemented carbide in an ambient atmosphere. However, although the use of flux enables successful joining, it also generates voids within the joint, which reduces the strength of the connection while the chemicals within the flux are toxic and polluting. In this feasibility study, a fluxless brazing process is used to examine the joint between cemented carbides and steel for the first time. For this, ultrasound is applied during induction heating to enable the wetting between the liquid filler metal and the surfaces of the cemented carbide and steel. The ultrasound generates cavitations within the liquid filler metal, which remove the oxides from the surface. Several filler metals such as a silver based alloy Ag449, pure Zn, and an AlSi-alloy were used to reduce the brazing temperature and to lower the thermal residual stresses within the joint. As a result, every filler metal successfully wetted both materials and led to a dense connection. The ultrasound has to be applied carefully to prevent a damage of the cemented carbide. In this regard, it was observed that single grains of the cemented carbide broke out and remained in the joint. This positive result of brazing cemented carbides to steel without a flux but using ultrasound, allows future studies to focus on the shear strength of these joints as well as the behavior of the thermally induced residual stresses.

  3. Oxidation Protection of MgO-C Monolithic Refractories with Tar-Resin Binder and Metal Antioxidants

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The development of efficient bonding agents is one aspect of the advancement of refractories. Based on a newly developed binder system, a new generation of tar-resin bonded magnesia carbon products with high performance has been developed. Furthermore, the binder system characterized by high carbon yield after carbonization results in forming an extremely strong carbon bonding. It can improve refractories properties to get new product with more advantages than old refractories: more economic, lower cost and low toxicity. Tar-resin is not only used in shaped refractories, but also in more refractories types, such as monolithic refractories. Immersion experiments of MgO-C monolithic refractories samples in liquid steel at 1600℃ have been carried out for steel making industry.These experiments showed the formation of a dense and continuous MgO rich layer, on the interface between refractory and steel, and the possible formation of inclusions as large clusters protruding from the refractory surface. For the mechanical properties, the powder was heated up to 1400℃ in air to remove carbon, and was subsequently formed into brick shape. Standard ASTM was used to determine the MOR, porosity and density. It is found that antioxidantmaterials play an important role in improving the mechanical properties.

  4. Studies on the Refractories Used in Non—Ferrous Metals Smelting Furnace and Their Application in China

    Institute of Scientific and Technical Information of China (English)

    LIYong; MUSonglin; 等

    1998-01-01

    The paper describes the reaction between car-bon-containing refractories,magnesia-chrome re-fractories and matte,converter slag.The results show that carbon-containing refractories have good resistance to matte and converter slag in nitrogen at-mosphere,The practical results are unsuitable for converter,high performace magnesia chrome re-fractories are promising materials.Newly devel-oped high quality direct bonding magnesia chrome,rebonded co-clinker magnesia chrome,semi-rebonded magnesia chrome,fused cast magnesia chrome used in smelting furances are introduced briefly.

  5. Microstructure and characteristics of high dimension brazed joints of cermets and steel

    Directory of Open Access Journals (Sweden)

    J. Nowacki

    2009-12-01

    Full Text Available Purpose: In the article a state of the question concerning stresses in brazing joints of different physical and mechanical properties was appraised as well as possibility of their decrease due to use of different techniques from technological experiments to numerical methods. Evaluation of microstructure and mechanical properties of large dimensional vacuum brazed joints of WC – Co and Ferro Titanit Nicro 128 sinters and precipitation hardened stainless steel of 14 –5 PH (X5CrNiMoCuNb14-5 using copper and silver – copper as the brazing filler metal.Design/methodology/approach: Microscopic examinations with the use of scanning electron microscope (SEM were performed to establish microstructure and diffusion influences on creation of intermetallic phases in the joint. Shear strength Rt and tensile strength Rm of the joints have been defined. It have been state, that the basic factors decreasing quality of the joint, which can occur during vacuum brazing of the WC - Co ISO K05 sinter – Cu or Ag - Cu brazing filler metal – 14 -5 PH steel joints are diffusive processes leading to exchange of the cermets and brazing filler metal elements and creation of intermetallic in the joint. It can have an unfavourable influence on ductility and quality of the joint.Findings: Results of numerical calculations of two-dimensional models of brazed joints for different sizes of surfaces brazed at a constant width of solder gap are presented. Particular attention was paid to stresses occurring in joints of large brazing surfaces.Results of the investigate proved that joints microstructure and mechanical properties depend on filler and parent materials, diffusion process during brazing, leading to exchange of the cermets components and filler metal as well as joint geometry (mainly gap thickness.Practical implications: The results have been applied in surfaces are used in large dimension spinning nozzles of a die for polyethylene granulation, in that

  6. Comprehensive recovery of gold and base-metal sulfide minerals from a low-grade refractory ore

    Institute of Scientific and Technical Information of China (English)

    Wen-juan Li; Shuang Liu; Yong-sheng Song; Jian-kang Wen; Gui-ying Zhou; and Yong Chen

    2016-01-01

    The comprehensive recovery of small amounts of valuable minerals such as gold and base-metal sulfide minerals from a low-grade refractory ore was investigated. The following treatment strategy was applied to a sample of this ore: gold flotation–gold concen-trate leaching–lead and zinc flotation from the gold concentrate leaching residue. Closed-circuit trials of gold flotation yielded a gold concen-trate that assayed at 40.23 g·t−1Au with a recovery of 86.25%. The gold concentrate leaching rate was 98.76%. Two variants of lead-zinc flotation from the residue—preferential flotation of lead and zinc and bulk flotation of lead and zinc—were tested using the middling proc-essing method. Foam from the reflotation was returned to the lead rougher flotation or lead–zinc bulk flotation, whereas middlings from re-flotation were discarded. Sulfur concentrate was a byproduct. The combined strategy of flotation, leaching, and flotation is recommended for the treatment of this kind of ore.

  7. Comprehensive recovery of gold and base-metal sulfide minerals from a low-grade refractory ore

    Science.gov (United States)

    Li, Wen-juan; Liu, Shuang; Song, Yong-sheng; Wen, Jian-kang; Zhou, Gui-ying; Chen, Yong

    2016-12-01

    The comprehensive recovery of small amounts of valuable minerals such as gold and base-metal sulfide minerals from a low-grade refractory ore was investigated. The following treatment strategy was applied to a sample of this ore: gold flotation-gold concentrate leaching-lead and zinc flotation from the gold concentrate leaching residue. Closed-circuit trials of gold flotation yielded a gold concentrate that assayed at 40.23 g·t-1 Au with a recovery of 86.25%. The gold concentrate leaching rate was 98.76%. Two variants of lead-zinc flotation from the residue—preferential flotation of lead and zinc and bulk flotation of lead and zinc—were tested using the middling processing method. Foam from the reflotation was returned to the lead rougher flotation or lead-zinc bulk flotation, whereas middlings from reflotation were discarded. Sulfur concentrate was a byproduct. The combined strategy of flotation, leaching, and flotation is recommended for the treatment of this kind of ore.

  8. VACUUM BRAZING OF ULTRASONIC CUTTING TOOL%超声切割刀具的真空钎焊

    Institute of Scientific and Technical Information of China (English)

    刘会杰; 顾世鹏; 李广

    2000-01-01

    Vacuum brazing technology of a type of ultrasonic cutting tool is introduced in this paper. The main contents are composed of brazing riller metal, brazing method and brazing procedure. The cutting tool is made of high - speed tool - steel blade and titanium ahoy tool carrier. The brazing filler metal is Ag - Cu eutectic alloy. The brazing parameters are vacuum 7.5 ×Pa,brazing temperature 830 ℃ ,temperature holding time 10 min。%介绍了超声切割刀具的真空钎焊技术,主要内容包括钎焊材料、钎焊方法和钎焊工艺。刀具由高速钢刀片和钛合金刀杆组成,所用钎料为Ag-Cu共晶钎料。钎焊工艺参数为:真空度7.5 xPa,钎焊温度830℃,保温时间10 min。

  9. MICROSTRUCTURE AND PROPERTIES OF 5A03 AND SUS304 IN TRANSITIONAL BRAZING

    Institute of Scientific and Technical Information of China (English)

    Lu Xueqin; Yang Shanglei; Wu Yixiong

    2005-01-01

    Stainless steel is so different from aluminum alloys in physical and chemical characters.When they are welded directly, there tend to be Al-Fe brittle compounds on the joint. This paper investigates the processing performance, interface microstructures and mechanical properties of aluminum alloys/stainless steel by way of brazing after brush plating a Ni/Cu transitional layer on stainless steel. After the joints are brazed with Al-Si-Cu-Mg~Zn foil brazing filler metal on different brazing parameters, both the mechanical properties and the microstructures are satisfactory for application.And the influence of the brazing parameters on bonding quality of the brazed joints is discussed in detail. The results reveal that no brittle Al-Fe intermetallic Compound is found in the interfaces. The Ni/Cu electroplating layer effectively hinders the diffusion of Fe atoms from SUS304 to 5A03.Though a little AlCu3 brittle compound is produced, its quantity is too small to affect the strength of the joint.

  10. Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

    Science.gov (United States)

    Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

    2015-03-01

    This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

  11. Microstructure, mechanical properties and chemical degradation of brazed AISI 316 stainless steel/alumina systems

    Energy Technology Data Exchange (ETDEWEB)

    Paiva, O.C. [Instituto Superior de Engenharia do Porto (ISEP), Rua Dr. Antonio Bernardino de Almeida 431, 4200-072 Porto (Portugal)], E-mail: omp@isep.ipp.pt; Barbosa, M.A. [Instituto de Engenharia Biomedica (INEB), Rua do Campo Alegre, 823, 4150-180 Porto (Portugal); Faculdade de Engenharia da Universidade do Porto (FEUP), Rua Roberto Frias s/n, 4200-465 Porto (Portugal)

    2008-05-15

    The main aims of the present study are simultaneously to relate the brazing parameters with: (i) the correspondent interfacial microstructure, (ii) the resultant mechanical properties and (iii) the electrochemical degradation behaviour of AISI 316 stainless steel/alumina brazed joints. Filler metals on such as Ag-26.5Cu-3Ti and Ag-34.5Cu-1.5Ti were used to produce the joints. Three different brazing temperatures (850, 900 and 950 deg. C), keeping a constant holding time of 20 min, were tested. The objective was to understand the influence of the brazing temperature on the final microstructure and properties of the joints. The mechanical properties of the metal/ceramic (M/C) joints were assessed from bond strength tests carried out using a shear solicitation loading scheme. The fracture surfaces were studied both morphologically and structurally using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The degradation behaviour of the M/C joints was assessed by means of electrochemical techniques. It was found that using a Ag-26.5Cu-3Ti brazing alloy and a brazing temperature of 850 deg. C, produces the best results in terms of bond strength, 234 {+-} 18 MPa. The mechanical properties obtained could be explained on the basis of the different compounds identified on the fracture surfaces by XRD. On the other hand, the use of the Ag-34.5Cu-1.5Ti brazing alloy and a brazing temperature of 850 deg. C produces the best results in terms of corrosion rates (lower corrosion current density), 0.76 {+-} 0.21 {mu}A cm{sup -2}. Nevertheless, the joints produced at 850 deg. C using a Ag-26.5Cu-3Ti brazing alloy present the best compromise between mechanical properties and degradation behaviour, 234 {+-} 18 MPa and 1.26 {+-} 0.58 {mu}A cm{sup -2}, respectively. The role of Ti diffusion is fundamental in terms of the final value achieved for the M/C bond strength. On the contrary, the Ag and Cu distribution along the

  12. Brazing Inconel 625 Using the Copper Foil

    Science.gov (United States)

    Chen, Wen-Shiang; Wang, Cheng-Yen; Shiue, Ren-Kae

    2013-12-01

    Brazing Inconel 625 (IN-625) using the copper foil has been investigated in this research. The brazed joint is composed of nanosized CrNi3 precipitates and Cr/Mo/Nb/Ni quaternary compound in the Cu/Ni-rich matrix. The copper filler 50 μm in thickness is enough for the joint filling. However, the application of Cu foil 100 μm in thickness has little effect on the shear strength of the brazed joint. The specimen brazed at 1433 K (1160 °C) for 1800 seconds demonstrates the best shear strength of 470 MPa, and its fractograph is dominated by ductile dimple fracture with sliding marks. Decreasing the brazing temperature slightly decreases the shear strength of the brazed joint due to the presence of a few isolated solidification shrinkage voids smaller than 15 μm. Increasing the brazing temperature, especially for the specimen brazed at 1473 K (1200 °C), significantly deteriorates the shear strength of the joint below 260 MPa because of coalescence of isothermal solidification shrinkage voids in the joint. The Cu foil demonstrates potential in brazing IN-625 for industrial application.

  13. Plasma arc brazing - a low energy joining technology for steel sheets; Plasmalichtbogenloeten - eine energiearme Fuegetechnik fuer Feinblechwerkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Bouaifi, B.; Draugelates, U.; Helmich, A.; Ouaissa, B. [TU Clausthal, Clausthal-Zellerfeld (Germany)

    2001-07-01

    Mild and high strength steel sheets are comparatively difficult to weld. The heat input in the case of conventional welding processes is too high, so that plasma brazing is an attractive alternative and complementary joining process. One characteristic of the process is the independent input of energy and filler material. In addition, the process is practically spatter-free. Plasma brazing reduces joint and panel distortion and is tolerant to surface contamination and metallic surface coatings. The brazed seams are aesthetic in appearance and clear good mechanical properties. (orig.)

  14. Brazed Joints Design and Allowables: Discuss Margins of Safety in Critical Brazed Structures

    Science.gov (United States)

    FLom, Yury

    2009-01-01

    This slide presentation tutorial discusses margins of safety in critical brazed structures. It reviews: (1) the present situation (2) definition of strength (3) margins of safety (4) design allowables (5) mechanical testing (6) failure criteria (7) design flowchart (8) braze gap (9) residual stresses and (10) delayed failures. This presentation addresses the strength of the brazed joints, the methods of mechanical testing, and our ability to evaluate the margins of safety of the brazed joints as it applies to the design of critical and expensive brazed assemblies.

  15. Infrared Brazing of Ti50Ni50 Shape Memory Alloy and Inconel 600 Alloy with Two Ag-Cu-Ti Active Braze Alloys

    Science.gov (United States)

    Shiue, Ren-Kae; Wu, Shyi-Kaan; Yang, Sheng-Hao

    2017-02-01

    Infrared brazing of Ti50Ni50 SMA and Inconel 600 alloy using Cusil-ABA and Ticusil filler metals has been investigated. The joints were dominated by Ag-Cu eutectic with proeutectic Cu in the Cusil-ABA brazed joint and with proeutectic Ag in the Ticusil one. A continuous curved belt composed of a Ni3Ti layer and a (Cu x Ni1- x )2Ti layer formed in the brazed Ti50Ni50/Ticusil/Inconel 600 joint. On the Ti50Ni50 SMA side, an intermetallic layer of (Cu x Ni1- x )2Ti formed in all joints, with x values around 0.81 and 0.47. Layers of (Cu x Ni1- x )2Ti, Ni3Ti, and mixed Ni3Ti and Ni2Cr intermetallics were observed next to the Inconel 600 substrate in the brazed Ti50Ni50/Cusil-ABA/Inconel 600 joint. The maximum shear strengths of the joints using the Cusil-ABA filler metal and the Ticusil filler metal were 324 and 300 MPa, respectively. In the Cusil-ABA brazed joint, cracks with cleavage-dominated fracture propagated along the (Cu x Ni1- x )2Ti interfacial layer next to the Ti50Ni50 SMA substrate. In the Ticusil brazed joint, ductile dimple fracture occurred in the Ag-rich matrix near the Inconel 600 alloy substrate. The absence of a detrimental Ti-Fe-(Cu) layer on the Inconel 600 substrate side can effectively improve the shear strength of the joint.

  16. Effect of Metallic Zn Powder on Oxidation Resistance of Al2O3-C Refractories

    Institute of Scientific and Technical Information of China (English)

    LI Youqi; KE Changming; LI Yousheng; LI Nan

    2006-01-01

    Al2O3-C specimens were prepared by using tabular corundum,flaky graphite,Al,Si,and Zn powder as starting materials and phenolic formaldehyde resin as binder.Keeping the mass ratios of tabular corundum,flaky graphite,Al and Si constant,different contents of ZN(0,0.5%,1%,2%and 3%)were added respectively.The specimens were heat treated at 120-220℃ for 24h,and then fired at 1400℃ .for 3h in air atmosphere. The mass change rate, thickness of decarburization layer, apparent porosity, bulk density and microstructure of the products were determined and observed by means of SEM and EDX.The results show that the specimen with 2% Zn was characterized by minimum in thickness of decarburization layer and in apparent porosity and maximum in bulk density. Consequently, the specimen with 2% metal Zn is supposed to perform the best oxidation resistance.

  17. Effect of Filler and Heat Treatment on the Physical and Mechanical Properties of the Brazed Joint between Carbide Tip and Steel

    Science.gov (United States)

    Winardi, Y.; Triyono; Wijayanta, A. T.

    2017-02-01

    In this study, the effect of filler and heat treatment on the physical and mechanical properties of the brazed joint carbide tip and steel was investigated. Tip carbide YG6 and low carbon steel (SS400) is joining by torch brazing with two filler metals, silver, and copper filler. Heat treatment was performed in induction furnace. Microstructure and shear strength of the brazed joint have been investigated. Many silver filler layer are formed on the surface of the base metal rather then using copper filler. The highest shear strength is achieved using a silver filler metal at temperatur 725°C. The highest shear load is 18.62 kN.

  18. Braze/Rebraze process for CRES steel

    Science.gov (United States)

    Silverman, C. E.

    1976-01-01

    Using induction brazing process with 8.5-Au/16.5-Cu/2.0-Ni braze alloy, joints in 21-6-9 CRES steel tubing can be reworked up to seven times, thus significantly reducing cost of fabrication, repair, and part replacement.

  19. Effects of La, Ce and Si Co-addition on Wettability of Copper Phosphorus Brazing Filler Metal and Microstructure of Brazing Seam%复合添加La,Ce和Si对铜磷钎料润湿性和焊缝微观组织的影响

    Institute of Scientific and Technical Information of China (English)

    姜锋; 刘辉; 文康; 徐慧惠

    2013-01-01

    对添加La、Ce和Si的HL201-E钎料和HL205钎料进行了熔化特性及铺展性试验,并采用金相显微镜、扫描电镜、能谱仪分析了两种焊件焊缝微观组织,研究了复合添加La、Ce和Si对铜磷钎料润湿性和焊缝微观组织的影响.结果表明,HL201-E钎料与HL205钎料相比,熔化温度相近,润湿性稍差.HL201-E钎料焊缝组织是由α-Cu化合物相、Cu-Cu3P二元共晶化合物相组成的.HL205钎料焊缝组织由o-Cu化合物相、Cu3P化合物相和少量的含Ag固溶体组成.复合添加La、Ce和Si能细化钎料组织,但由于稀土元素易被氧化,生成黑色稀土相覆盖α-Cu.%The effects of La,Ce and Si Co-addition on the wettability of the copper phosphorus brazing filler and microstructure of the brazing seams were investigated.The melting performance and wettabilities of the 201-E prepared by adding La,Ce,Si into the HL201 and the HL205 were studied and the microstructure of the two brazing seams were analyzed by optical microscopy,scanning electron microscopy and energy dispersive X-ray detector.The results show that the HL201-E has a closed melting temperature and a bit poor wettability compared with HL205.The microstructure of the brazing seam with HL205 is composed of α-Cu,Cu3P and a small quantity of Ag solid solution.The microstructure of the brazing seam with HL201-E is composed of α-Cu and Cu-Cu3P eutectic structure.La,Ce and Si co-addition can refine the microstructure of HL201-E.And the rare earth phase resulting fiom the oxidation of the rare earth element covers o-Cu in HL201-E.

  20. Nano Brazing of Pt-Ag Nanoparticles under Femtosecond Laser Irradiation

    Institute of Scientific and Technical Information of China (English)

    L Liu; H Huang; A Hu; G Zou; L Quintino; Y Zhou

    2013-01-01

    Nano brazing of Pt-Ag nanoparticles with nano Ag filler metal is reported in this letter, which presents an effective way to join nanoobjects by femtosecond laser irradiation. The nano brazed interface between Pt-Ag and Ag showed good lattice matching along (111)Ag//(111)Ag-Pt. Lattice mismatch can hardly be observed at the interface between the filler metal and Pt-Ag nanoparticle, which is important for the joint strength and normally does not occur during joining. The very low mismatch also suggested that melting and solidification occurred during nano brazing by femtosecond laser. The role of Brownian motion on the nano joining process is also discussed in this paper.

  1. Corrosion Behavior of MIG Brazed and MIG Welded Joints of Automotive DP600-GI Steel Sheet

    Science.gov (United States)

    Basak, Sushovan; Das, Hrishikesh; Pal, Tapan Kumar; Shome, Mahadev

    2016-12-01

    Galvanized dual-phase steel sheets are extensively used by the auto industry for their corrosion resistance property. Welding by the metal inert gas (MIG) process causes degradation of the steel in the vicinity of the joint due to excessive zinc evaporation. In order to minimize Zn loss, the MIG brazing process has been tried out in lap joint configuration over a heat input range of 136-204 J mm-1. The amount of zinc loss, intermetallic formation and corrosion properties in the joint area has been evaluated for both MIG brazing and MIG welding. Corrosion rate of 21 mm year-1 has been reduced to 2 mm year-1 by adopting MIGB in place MIGW. Impedance study has shown that the corrosion mechanism in base metal, MIG brazed and MIG welded joints is dominated by charge transfer, diffusion and mixed mode control processes, respectively.

  2. Refractory vasculitis

    NARCIS (Netherlands)

    Rutgers, Bram; Kallenberg, Cees G. M.

    2011-01-01

    Refractory vasculitis occurs in 4-5% of patients with anti-neutrophil cytoplasmic antibody associated vasculitis (AAV). Differences between therapies used for refractory disease are mostly reflected in the percentages of complete and partial remissions, but also in the number of serious side effects

  3. Trace matrix analysis in high Purex refractory metals with matrix separation. Analisis de trazas metalicas en metales refractarios de alta pureza con separacion de la matriz

    Energy Technology Data Exchange (ETDEWEB)

    Vivas Duarte Kittel, N.E.; Seuvert, A.; Wunsch, G. (Institut fur anorganische Chemie der Universitat Hannover, Hannover (Germany))

    1994-01-01

    Microelectronics industry demands refractory metals (Ti, Ni, Ta, Cr, Mo, W) and some of their silicides in extremely high purity. Direct analysis by ICP-AES or ICP.MS is limited by different spectral interferences and unspecific matrix effects of different kind. Trace-matrix-separation including a preconcentration of the analytes is the best way to overcome these problems and to achieve the required detection limits. Fundamentals and practice of batch, column and HPLC procedures are discussed in detail. Adsorption on cellulose, precipitation with chelating agents, and cation or chelating exchange resins can be used. The analyte tracers are collected in a small volume of sample, wich can be analyzed by ICP-AES. HPLC with a nucleosil column allows a trace-matrix-separation with a direct coupling to the spectrometer. The collected traces can alternatively be separated on an additional column and determined by photometry. The procedures describe the determination of Ba, Ca, Fe, Mg, Co, Cd, Cu, Ni, Pb and Mn, Mg, Ca, Sr, Ag, In, Tl and Zn in Ta and Nb; of Co, Cd, Cu, Ni, Pb, Mn, Mg, Ca and Sr in Ti. (Author) 15 refs.

  4. The Integration of Vacuum Brazing into Heat Treatment - A Progressive Combined Process

    Institute of Scientific and Technical Information of China (English)

    Ingo Reinkensmeier; Henkjan Buursen

    2004-01-01

    The continuous constructive challenge to improve the functionality and efficiency of components always results in higher demands on production engineering, against the background of the generally increasing cost pressure. In many cases, you will just succeed in producing competitive and innovative products by combining and coupling of different procedures to an independent (hybrid) technology. The use of hybrid procedures for metal joining and heat treatment of metallic materials finds more and more industrial fields of application. Modern vacuum lines with integrated pressurized gas quenching are considered high-performance and flexible means of production for brazing and heat treatment tasks as well in the turbine industry as in the mould making and tool manufacturing industry. In doing so, the heat treatment is coupled with the brazing cycle in a combined process so that the brazing temperatures and soak times are adapted to the necessary temperatures and times for solution heat treatment and austeniting. This user-oriented article describes on the one hand examples of brazing of turbine components, but above all the practical experience from the plastics processing industry, where the requirement for a high-efficient cooling of injection moulding dies gains more and more importance.The combined procedure "Vacuum Brazing and Hardening" offers plenty of possibilities to produce mould inserts with an efficient tempering system in an economic way.

  5. 防锈铝板/镀锌钢板异种金属冷金属过渡熔钎焊接头的组织与抗拉强度%Microstructure and Tensile Strength of Rust-Proof Aluminum Plate and Zinc-Coated Steel Plates Braze-Weld Joint Prepared by Cold Metal Transfer

    Institute of Scientific and Technical Information of China (English)

    冯曰海; 王克鸿; 高飞; 杜刚

    2013-01-01

    The cold metal transfer (CMT) brazing-welding process was used to weld dissimilar metals of LF21 rust-proof aluminum plate and DD51D+Z zinc-coated steel plate,and the microstructure and tensile strength of the joint were studied.The results show that the compound layer of middle interface zone of the braze-weld joint was intermetallic compound FeAla with thickness of 4-6 μm.The average transverse tensile strength of the joint was up to 77 MPa and strength coefficient was 0.6.%采用冷金属过渡(CMT)熔钎焊接工艺,对LF21防锈铝板和DD51D+Z镀锌钢板进行了异种金属的连接,对接头的显微组织和抗拉强度进行了研究.结果表明:防锈铝板和镀锌钢板的熔钎焊接头的中间界面区化合物为4~6 μm厚的FeAl3金属间化合物,接头的平均横向抗拉强度为77MPa,接头的强度系数为0.6.

  6. Metal-Ceramic Seals.

    Science.gov (United States)

    1979-10-01

    reliability and very low thermal barriers and rf losses when compared to the classical Mo-Mn metallization. Three types of rf windows were fabricated...found to be excellent if cusil is used as brazing alloy, and extremely low thermal barriers have been measured. The use of Au/Cu brazing alloys

  7. Presolar Refractory Metal Nuggets

    Science.gov (United States)

    Croat, T. K.; Berg, T.; Bernatowicz, T. J.; Jadhav, M.

    2012-03-01

    Presolar RMN microstructures show they are primary high T circumstellar condensates, which are then encapsulated in graphite at 1580-1815 K. Similarities between presolar RMNs and isolated RMNs suggest the latter are among the first primary solar system condensates.

  8. The effect of a homogenizing optic on residual stresses and shear strength of laser brazed ceramic/steel-joints

    Science.gov (United States)

    Südmeyer, I.; Rohde, M.; Besser, H.; Grein, M.; Liesching, B.; Schneider, J.

    2011-03-01

    Oxide and non oxide ceramics (Al2O3, SiC) were brazed to commercial steel with active filler alloys using a CO2-laser (l = 10.64 μm). Two different laser intensity profiles were used for heating up the compound: A laser output beam presenting a Gaussian profile and a homogenized, nearly top head profile were applied for joining the compounds in an Argon stream. The temperature distribution with and without the homogenizing optic was measured during the process and compared to the results of a finite element model simulating the brazing process with the different laser intensity profiles. Polished microsections were prepared for characterization of the different joints by scanning electron micrographs and EDXanalysis. In order to evaluate the effects of the different laser intensity profiles on the compound, the shear strengths of the braze-joints were determined. Additionally residual stresses which were caused by the gradient of thermal expansion between ceramic and metal were determined by finite element modeling. The microsections did not exhibit differences between the joints, which were brazed with different laser profiles. However the shear tests proved, that an explicit increase of compound strength up to 34 MPa of the ceramic/metal joints can be achieved with the top head profile, whereas the joints brazed with the Gaussian profile achieved only shear strength values of 24 MPa. Finally tribological pin-on-disc tests proved the capability of the laser brazed joints with regard to the application conditions.

  9. THERMAL FIELD MODELING IN THE MIG / MAG - CMT BRAZE-WELDING PROCESS OF GALVANIZED SHEETS

    Directory of Open Access Journals (Sweden)

    GHEORGHE SIMA

    2013-10-01

    Full Text Available This paper deals with some technical aspects of the optimization process braze-welding of galvanized steel sheet with a thickness of 0.7-1.5 mm. The braze-welding process is presented systemic, highlighting the input and output variables (of the zinc layer and intermetallic layer characteristics. It is presented the test for statistical analysis performed on a four-level factorial experiment aimed at studying the influence of the main simultaneously welding parameters of the welding technology CMT (Cold Metal Transfer: determining an optimal welding current IS, welding speed vS, boos current Ina and arc length correction factor l0.

  10. Flux-free brazing of Mg-containing aluminium alloys by means of cold spraying

    Institute of Scientific and Technical Information of China (English)

    Kirsten BOBZIN; Lidong ZHAO; Felix ERNST; Katharina RICHARDT

    2008-01-01

    In the present study, AlSi12 and AlSi10Cu4 were deposited onto Mg-containing aluminium alloys 6063 and 5754 by cold spraying. The influences of the two brazing alloys and spray parameters on coating formation were investigated. The microstructure of the coatings was characterized. Some coated samples were heat-treated at 590℃ and 560℃ in air to investigate the effect of the rupture of oxide scales on the diffusion of elements during heat-treatment. Some coated samples were brazed under argon atmosphere without any fluxes. The results show that AlSi12 had much better deposition behaviour than AlSi10Cu4. Due to the rupture of oxide scales, Cu and Si diffused into the substrate and a metal-lurgical bond formed between the brazing alloys and the substrates during heat-treatment. The coated samples could be brazed without any fluxes. Because the oxide scales prevented the formation of a metallurgical bond locally, the brazed samples had relatively low shear strengths of up to 43 MPa.

  11. Application of Induction Heating for Brazing Parts of Solar Collectors

    Directory of Open Access Journals (Sweden)

    Kristína Demianová

    2012-01-01

    Full Text Available This paper reports on the application of induction heating for brazing parts of solar collectors made of Al alloys. The tube-flange joint is a part of the collecting pipe of a solar collector. The main task was to design an induction coil for this type of joint, and to select the optimum brazing parameters. Brazing was performed with AlSi12 brazing alloy, and corrosive and non-corrosive flux types were also applied. The optimum brazing parameters were determined on the basis of testing the fabricated brazed joints by visual inspection, by leakage tests, and by macro- and micro-analysis of the joint boundary. The following conditions can be considered to be the best for brazing Al materials: power 2.69 kW,brazing time 24 s, flux BrazeTec F32/80.

  12. Aging Thermal Treatment in the Inconel 725 Brazed Incorporating Tungsten Nanoparticles

    Directory of Open Access Journals (Sweden)

    H. M. Hdz-García

    2016-01-01

    Full Text Available Fractures in blade sections of Inconel 725 were impregnated with tungsten nanoparticles and jointed by the brazing process. In order to evaluate their effect over the microstructure, aging thermal treatments at 750°C for 2, 6, 10, and 14 h were done. BNi-9 was selected as brazing filler metal and was characterized by scanning electron microscopy and X-ray fluorescence. Before brazing, the fractures were impregnated with a mixture of tungsten NPs in ethanol. Measurements of Vickers microhardness showed an increase in the melting zone of samples with aging thermal treatment for 14 h, which is attributed to the precipitation of the γ′ phase with a typical size of ca. 100 nm. Likewise, the tungsten NPs modified the size and morphology of Cr-Ni eutectics into finer and uniformly distributed microstructures.

  13. Interfacial microstructure and mechanical properties of brazed aluminum / stainless steel - joints

    Science.gov (United States)

    Fedorov, V.; Elßner, M.; Uhlig, T.; Wagner, G.

    2017-03-01

    Due to the demand of mass and cost reduction, joints based on dissimilar metals become more and more interesting. Especially there is a high interest for joints between stainless steel and aluminum, often necessary for example for automotive heat exchangers. Brazing offers the possibilities to manufacture several joints in one step at, in comparison to fusion welding, lower temperatures. In the recent work, aluminum / stainless steel - joints are produced by induction brazing using an AlSi10 filler and a non-corrosive flux. The mechanical properties are determined by tensile shear tests as well as fatigue tests at ambient and elevated temperatures. The microstructure of the brazed joints and the fracture surfaces of the tested samples are investigated by SEM.

  14. Interfacial structure and joint strengthening in arc brazed galvanized steels with copper based filler

    Institute of Scientific and Technical Information of China (English)

    LI Rui-feng; YU Zhi-shui; QI Kai

    2006-01-01

    Galvanized steel sheets were joined by tungsten inert gas(TIG) and metal inert gas(MIG) brazing process using copper based filler. The results show that the joint zone hardness is higher than that of the base material or copper filler from the microhardness tests of TIG brazing specimens, and the fracture spot is at the base materials zone from the tensile tests of MIG brazing specimens. Examination using energy dispersive X-ray analysis reveals the presence of intermetallic compound Fe5Si3(Cu) in the joint. The dispersal of fine Fe5Si3(Cu) particles is the main strengthening factor for the joint. The Fe5Si3(Cu) particles are determined to arise from three sources, namely, spot micro-melt, whisker-like fragmentation and dissolve-separation actions.

  15. Al2O3/Al2O3 Joint Brazed with Al2O3-particulate-contained Composite Ag-Cu-Ti Filler Material

    Institute of Scientific and Technical Information of China (English)

    Jianguo YANG; Hongyuan FANG; Xin WAN

    2005-01-01

    Microstructure and interfacial reactions of Al2O3 joints brazed with Al2O3-particulate-contained composite Ag-Cu-Ti filler material were researched by scanning electron microscopy (SEM), electron probe microscopy analysis (EPMA),energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The interfacial reaction layer thickness of joints brazed with conventional active filler metal and active composite filler materials with different volume fraction of Al2O3 particulate was also studied. The experimental results indicated although there were Al2O3 particulates added into active filler metals, the time dependence of interfacial layer growth of joints brazed with active composite filler material is t1/2 as described by Fickian law as the joints brazed with conventional active filler metal.

  16. Effects of Al2O3 Particulates on the Thickness of Reaction Layer of Al2O3 Joints Brazed with Al2O3-Particulate-Contained Composite Filler Materials

    Institute of Scientific and Technical Information of China (English)

    Jianguo YANG; Jingwei WU; Hongyuan FANG

    2003-01-01

    In order to understand the rate-controlling process for the interfacial layer growth of brazing joints brazed with activecomposite filler materials, the thickness of brazing joints brazed with conventional active filler metal and activecomposite filler materials with different volume fraction of Al2O3 particulate was studied. The experimental resultsindicate although there are Al2O3 particulates added into active filler metals, the time dependence of interfacial layergrowth is t2 as described by Fickian law for the joints brazed with conventional active filler metal. It also shows thatthe key factor affecting the interfacial layer growth is the volume fraction of alumina in the composite filler materialcompared with the titanium weight fraction in the filler material.

  17. A Compendium of Brazed Microstructures For Fission Power Systems Applications

    Science.gov (United States)

    Locci, Ivan E.; Bowman, Cheryl L.

    2012-01-01

    NASA has been supporting design studies and technology development for fission-based power systems that could provide power to an outpost on the Moon, Mars, or an asteroid. Technology development efforts have included fabrication and evaluation of components used in a Stirling engine power conversion system. This investigation is part of the development of several braze joints crucial for the heat exchanger transfer path from a hot-side heat exchanger to a Stirling engine heat acceptor. Dissimilar metal joints are required to impart both mechanical strength and thermal path integrity for a heater head of interest. Preliminary design work for the heat exchanger involved joints between low carbon stainless steel to Inconel 718, where the 316L stainless steel would contain flowing liquid metal NaK while Inconel 718, a stronger alloy, would be used as structural reinforcement. This paper addressed the long-term microstructural stability of various braze alloys used to join 316L stainless steel heater head to the high conductivity oxygen-free copper acceptor to ensure the endurance of the critical metallic components of this sophisticated heat exchanger. The bonding of the 316L stainless steel heater head material to a copper heat acceptor is required to increase the heat-transfer surface area in contact with flowing He, which is the Stirling engine working fluid.

  18. Influence of the brazing parameters on microstructure and mechanical properties of brazed joints of Hastelloy B2 nickel base alloy; Influencia de los parametros de soldeo fuerte en la microestructura y propiedades mecanicas de la union de la aleacion base niquel Hastelloy B2

    Energy Technology Data Exchange (ETDEWEB)

    Sotelo, J. C.; Gonzalez, M.; Porto, E.

    2014-07-01

    A study of the high vacuum brazing process of solid solution strengthened Hastelloy B2 nickel alloy has been done. A first stage of research has focused on the selection of the most appropriate brazing filler metal to the base material and vacuum furnace brazing process. The influence of welding parameters on joint microstructure constituents, relating the microstructure of the joint to its mechanical properties, has been evaluated. Two gaps of 50 and 200 micrometers, and two dwell times at brazing temperature of 10 and 90 minutes were studied. The braze joint mainly consists of the nickel rich matrix, nickel silicide and ternary compounds. Finally, the results of this study have shown the high bond strength for small gaps and increased dwell times of 90 minutes. (Author)

  19. Effect of Processing Parameters on Thermal Cycling Behavior of Al2O3-Al2O3 Brazed Joints

    Science.gov (United States)

    Dandapat, Nandadulal; Ghosh, Sumana; Guha, Bichitra Kumar; Datta, Someswar; Balla, Vamsi Krishna

    2016-10-01

    In the present study, alumina ceramics were active metal brazed at different temperatures ranging from 1163 K to 1183 K (890 °C to 910 °C) using TICUSIL (68.8Ag-26.7Cu-4.5Ti in wt pct) foil as filler alloy of different thicknesses. The brazed joints were subjected to thermal cycling for 100 cycles between 323 K and 873 K (50 °C and 600 °C). The microstructural and elemental composition analysis of the brazed joints were performed by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) before and after thermal cycling. Helium (He) leak test and brazing strength measurement were also conducted after thermal cycling for 100 cycles. The joint could withstand up to 1 × 10-9 Torr pressure and brazing strength was higher than 20 MPa. The experimental results demonstrated that joints brazed at the higher temperature with thinner filler alloy produced strong Al2O3-Al2O3 joints.

  20. Vacuum Brazing TC4 Titanium Alloy to 304 Stainless Steel with Cu-Ti-Ni-Zr-V Amorphous Alloy Foil

    Science.gov (United States)

    Dong, Honggang; Yang, Zhonglin; Wang, Zengrui; Deng, Dewei; Dong, Chuang

    2014-10-01

    Dissimilar metal vacuum brazing between TC4 titanium alloy and 304 stainless steel was conducted with newly designed Cu-Ti-Ni-Zr-V amorphous alloy foils as filler metals. Solid joints were obtained due to excellent compatibility between the filler metal and stainless steel substrate. Partial dissolution of stainless steel substrate occurred during brazing. The shear strength of the joint brazed with Cu43.75Ti37.5Ni6.25Zr6.25V6.25 foil was 105 MPa and that with Cu37.5Ti25Ni12.5Zr12.5V12.5 was 116 MPa. All the joints fractured through the gray layer in the brazed seam, revealing brittle fracture features. Cr4Ti, Cu0.8FeTi, Fe8TiZr3 and Al2NiTi3C compounds were found in the fractured joint brazed with Cu43.75Ti37.5Ni6.25Zr6.25V6.25 foil, and Fe2Ti, TiCu, Fe8TiZr3 and NiTi0.8Zr0.3 compounds were detected in the joint brazed with Cu37.5Ti25Ni12.5Zr12.5V12.5 foil. The existence of Cr-Ti, Fe-Ti, Cu-Fe-Ti, and Fe-Ti-V intermetallic compounds in the brazed seam caused fracture of the resultant joints.

  1. High-strength braze joints between copper and steel

    Science.gov (United States)

    Kuhn, R. F.

    1967-01-01

    High-strength braze joints between copper and steel are produced by plating the faying surface of the copper with a layer of gold. This reduces porosity in the braze area and strengthens the resultant joint.

  2. Braze Development of Graphite Fiber for Use in Phase Change Material Heat Sinks

    Science.gov (United States)

    Quinn, Gregory; Beringer, Woody; Gleason, Brian; Stephan, Ryan

    2011-01-01

    Hamilton Sundstrand (HS), together with NASA Johnson Space Center, developed methods to metallurgically join graphite fiber to aluminum. The goal of the effort was to demonstrate improved thermal conductance, tensile strength and manufacturability compared to existing epoxy bonded techniques. These improvements have the potential to increase the performance and robustness of phase change material heat sinks that use graphite fibers as an interstitial material. Initial work focused on evaluating joining techniques from four suppliers, each consisting of a metallization step followed by brazing or soldering of one inch square blocks of Fibercore graphite fiber material to aluminum end sheets. Results matched the strength and thermal conductance of the epoxy bonded control samples, so two suppliers were down-selected for a second round of braze development. The second round of braze samples had up to a 300% increase in strength and up to a 132% increase in thermal conductance over the bonded samples. However, scalability and repeatability proved to be significant hurdles with the metallization approach. An alternative approach was pursued which used a nickel braze allow to prepare the carbon fibers for joining with aluminum. Initial results on sample blocks indicate that this approach should be repeatable and scalable with good strength and thermal conductance when compared with epoxy bonding.

  3. Electroless copper on refractory and noble metal substrates with an ultra-thin plasma-assisted atomic layer deposited palladium layer

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young-Soon [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Kim, Hyung-Il [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Cho, Joong-Hee [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Seo, Hyung-Kee [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Dar, M.A. [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Shin, Hyung-Shik [Thin Film Technology Lab, School of Chemical Engineering, Chonbuk National University, Jeonju 561756 (Korea, Republic of); Ten Eyck, Gregory A. [Department of Physics, Rensselaer Polytechnic Institute, Troy, NY 12180 (United States); Lu, Toh-Ming [Department of Physics, Rensselaer Polytechnic Institute, Troy, NY 12180 (United States); Senkevich, Jay J. [Brewer Science Inc., Rolla, MO 65401 (United States)]. E-mail: jsenkevich@brewerscience.com

    2006-02-25

    Electroless Cu was investigated on refractory metal, W and TaN {sub X}, and Ir noble metal substrates with a plasma-assisted atomic layer deposited palladium layer for the potential back-end-of-the-line (BEOL) metallization of advanced integrated devices. The sodium and potassium-free Cu electroless bath consisted of: ethylenediamine tetraacetic acid (EDTA) as a chelating agent, glyoxylic acid as a reducing agent, and additional chemicals such as polyethylene glycol, 2,2'-dipyridine and RE-610 as surfactant, stabilizer and wetting agent respectively. The growth and chemical characterization of the Cu films was carried out with a field emission scanning electron microscope (FE-SEM), X-ray photoelectron spectroscopy (XPS), and Rutherford backscattering spectrometry (RBS). Group VIII metals such as Pt, Pd, etc., are stable in the electroless bath and catalytic towards the oxidation of glyoxylic acid and therefore work well for the electroless deposition of Cu. From RBS analysis, the amount of carbon and oxygen in Cu films were less than 1-3%. The Cu films were electroless deposited at 45-50 deg. C on patterned tantalum nitride with plasma-assisted atomic layer deposited (PA-ALD) Pd as a catalytic layer. Electroless Cu trench fill was successful with ultrasonic vibration, RE-610, and lowering the temperature to 45-50 deg. C on TaN {sub X} with the PA-ALD Pd catalytic layer.

  4. Chromia refractory brick with carbon treatment

    Energy Technology Data Exchange (ETDEWEB)

    Bennett, James P.; Kwong, Kyei-Sing

    2017-03-21

    The disclosure provides a refractory brick system comprising a chromia refractory brick for operation in the slagging environment of an air-cooled gasifier. The chromia refractory brick comprises a ceramically-bonded porous chromia refractory having a porosity greater than 9% and having carbon deposits residing within the pores. The brick may be further comprised of Al.sub.2O.sub.3. The air-cooled gasifier generates a liquefied slag in contact with the refractory brick and generally operates at temperatures between 1250.degree. C. and 1575.degree. C. and pressures between 300 psi to 1000 psi, with oxygen partial pressures generally between 10.sup.-4 and 10.sup.-10 atm. The refractory brick performs without substantial chromium carbide or chromium metal formation in the low oxygen partial pressure environment. The inclusion of carbon without chromium carbide formation provides for significant mitigation of slag penetration and significantly reduced refractory wear.

  5. Electron-Beam Atomic Spectroscopy for In Situ Measurements of Melt Composition for Refractory Metals: Analysis of Fundamental Physics and Plasma Models

    Science.gov (United States)

    Gasper, Paul Joseph; Apelian, Diran

    2015-04-01

    Electron-beam (EB) melting is used for the processing of refractory metals, such as Ta, Nb, Mo, and W. These metals have high value and are critical to many industries, including the semiconductor, aerospace, and nuclear industries. EB melting can also purify secondary feedstock, enabling the recovery and recycling of these materials. Currently, there is no method for measuring melt composition in situ during EB melting. Optical emission spectroscopy of the plasma generated by EB impact with vapor above the melt, a technique here termed electron-beam atomic spectroscopy, can be used to measure melt composition in situ, allowing for analysis of melt dynamics, facilitating improvement of EB melting processes and aiding recycling and recovery of these critical and high-value metals. This paper reviews the physics of the plasma generation by EB impact by characterizing the densities and energies of electrons, ions, and neutrals, and describing the interactions between them. Then several plasma models are introduced and their suitability to this application analyzed. Lastly, a potential method for calibration-free composition measurement is described and the challenges for implementation addressed.

  6. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC-Co alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nagatsuka, Kimiaki, E-mail: nagatuka@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, Joining and Welding Research Institute, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Sechi, Yoshihisa, E-mail: sechi@kagoshima-it.go.jp [Kagoshima Prefectural Institute of Industrial Technology, 1445-1 Oda, Hayato-cho, Kirishima, Kagoshima 899-5105 (Japan); Miyamoto, Yoshinari, E-mail: y_miyamoto@toyotanso.co.jp [Toyo Tanso Co., Ltd., 5-7-12 Takeshima, Nishiyodgawa-ku, Osaka 555-0011 (Japan); Nakata, Kazuhiro, E-mail: nakata@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2012-04-25

    Highlights: Black-Right-Pointing-Pointer Ti was required in the filler metal for brazing graphite to WC-Co alloy. Black-Right-Pointing-Pointer The shear strength of the joint increased with Ti content up to 1.7 mass%. Black-Right-Pointing-Pointer Ti concentrated at the interface of graphite/filler metal. Black-Right-Pointing-Pointer TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag-Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC-Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC-Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC-Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  7. High temperature brazing of diamond tools

    Institute of Scientific and Technical Information of China (English)

    YAO Zheng-jun; SU Hong-hua; FU Yu-can; XU Hong-jun

    2005-01-01

    A new brazing technique of diamond was developed. Using this new technique optimum chemical and metallurgical bonding between the diamond grits and the carbon steel can be achieved without any thermal damages to diamond grits. The results of microanalysis and X-ray diffraction analysis reveal that a carbide layer exists between the diamond and the matrix, which consists of Cr3C2, Cr7C3 and Cr23C6. Performance tests show that the brazed diamond core-drill has excellent machining performance. In comparison with traditional electroplated diamond core-drill, the brazed diamond core-drill manufactured using the new developed technique has much higher machining efficiency and much longer operating life.

  8. Braze welding of cobalt with a silver–copper filler

    Directory of Open Access Journals (Sweden)

    Everett M. Criss

    2015-01-01

    Full Text Available A new method of joining cobalt by braze-welding it with a silver–copper filler was developed in order to better understand the residual stresses in beryllium–aluminum/silicon weldments which are problematic to investigate because of the high toxicity of Be. The base and filler metals of this new welding system were selected to replicate the physical properties, crystal structures, and chemical behavior of the Be–AlSi welds. Welding parameters of this surrogate Co–AgCu system were determined by experimentation combining 4-point bending tests and microscopy. Final welds are 5 pass manual TIG (tungsten inert gas, with He top gas and Ar back gas. Control of the welding process produces welds with full penetration melting of the cobalt base. Microscopy indicates that cracking is minimal, and not through thickness, whereas 4-point bending shows failure is not by base-filler delamination. These welds improve upon the original Be–AlSi welds, which do not possess full penetration, and have considerable porosity. We propose that utilization of our welding methods will increase the strength of the Be–AlSi weldments. The specialized welding techniques developed for this study may be applicable not only for the parent Be–AlSi welds, but to braze welds and welds utilizing brittle materials in general. This concept of surrogacy may prove useful in the study of many different types of exotic welds.

  9. Methods to Predict Stresses in Cutting Inserts Brazed Using Iron-Carbon Brazing Alloy

    Science.gov (United States)

    Konovodov, V. V.; Valentov, A. V.; Retuynskiy, O. Yu; Esekuev, Sh B.

    2016-04-01

    This work describes a method for predicting residual and operating stresses in a flat-form tool insert made of tungsten free carbides brazed using iron-carbon alloy. According to the studies’ results it is concluded that the recommendations relating to the limitation of a melting point of tool brazing alloys (950-1100°C according to different data) are connected with a negative impact on tools as a composite made of dissimilar materials rather than on hard alloys as a tool material. Due to the cooling process stresses inevitably occur in the brazed joint of dissimilar materials, and these stresses increase with the higher solidification temperature of the brazing alloy.

  10. Brazing of zirconia to titanium using Ag-Cu and Au-Ni filler alloys

    Directory of Open Access Journals (Sweden)

    Jean S. Pimenta

    2013-12-01

    Full Text Available Advanced ceramic is usually joined to metal by the well-known direct brazing process, where costly active filler alloys can be considered a limitation. Brazing using active-metal-free filler alloy as insert between the joint components is an attempt to overcome it. The active metal diffusion from the titanium member through the bulk of molten filler to the ceramic was responsible to produce an active filler alloy in loco and promote reduction of the zirconium oxide to improve wetting on the ceramic surface. Unalloyed titanium was joined in a high-vacuum furnace (<3x10-5 mbar to yttria-tetragonal zirconia polycristals (Y-TZP and zirconia partially stabilized with magnesia (Mg-PSZ, where commercial fillers Ag-28Cu and Au-18Ni with respective thermal cycles were evaluated. Helium gas leak detection test was performed at the ceramic/metal interface at room temperature; samples from reliable vacuum tight joints were examined by microstructural analysis techniques and energy dispersive X-ray analysis at the joint cross-section. Tight joints were produced with eutectic Ag-Cu filler, revealing an intermetallic layer and a dark reaction layer near the ceramic surface; titanium diffusion was efficient for superficial chemical interactions between individual components. Brazing joints were also tested using three-point flexure testing.

  11. Investigation of the effect of rapidly solidified braze ribbons on the microstructure of brazed joints

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Wiesner, S.; Rochala, P.; Mayer, J.; Aretz, A.; Iskandar, R.; Schwedt, A.

    2017-03-01

    Shrinkage and warpage due to melting and solidification are crucial for the geometric precision of related components. In order to assure a high geometric precision, the formation of the microstructure in the joint during brazing must be taken into consideration. An extensive interaction can occur between liquid melt and base material, resulting in the formation of distinctive phases. This interaction depends on the parameters of the brazing process. However, the consequences of the interaction between phase formation and process parameters in terms of geometric precision cannot be estimated yet. Insufficient quality of the joint can be a result. In this study, investigations focus on the process of solidification in terms of time dependent diffusion behavior of elements. Therefore, microcrystalline and amorphous braze ribbons based on Ti are produced by rapid solidification and are used for joining. The microstructure of the braze ribbons as well as the melting behavior and phase formation during brazing are considered to be of particular importance for the mechanical properties of the brazed components.

  12. Behavior and influence of Pb and Bi in Ag-Cu-Zn brazing alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The effects of trace content of Pb and Bi elements on the spreading property and the strength of brazed joints of Ag-Cu-Zn filler metal have been studied. The results show that Pb has little effect on both above properties, and Bi has remarkable influence on the spreading property but little effect on the strength of brazed joint. Pb and Bi dissolve into the Ag-Cu-Zn matrix and will melt and gather at lower temperature when that alloy is being heated. Therefore a liquid forms on the surface of the Ag-Cu-Zn alloy and overlays the melting alloy, then keeps the filler metal away from the materials being joined, and so decreases the spreading property.

  13. HIGHLY REFRACTORY CRUCIBLES OF STABILIZED ZIRCONIA FOR INDUCTION MELTING OF THE PLATINUM GROUP METALS, FABRICATED BY VIBROCASTING

    Directory of Open Access Journals (Sweden)

    V. V. Primachenko

    2012-01-01

    Full Text Available As the result of the studies at PJSC « UKRNIIO them. A.S.Berezhnogo» the technology and commercial production of crucibles from stabilized zirconia for the smelting of platinum group metals are develop

  14. 高纯难熔金属及其合金单晶的发展%Development of Single Crystals of High-Purity Refractory Metals and Alloys

    Institute of Scientific and Technical Information of China (English)

    李来平; 胡忠武; 殷涛; 张文; 高选乔; 郭林江; 任广鹏; 张平祥; 李中奎

    2014-01-01

    In this paper,we report the processing technology of single crystals of high-purity refractory metals and alloys, and compare the electron-beam floating zone melting(EBFZM)with the plasma arc melting(PAM).By EBFZM,the tem-perature gradient could be controlled easily and the contamination by crucible materials is avoided,whereas the surface tension of melt is sensitive to the active impurity content and the temperature gradient.Furthermore,the dimensions of high-purity refractory metals and the monocrystalline materials are severely limited and the dislocation density in the mate-rials is relatively high.PAM has the advantages such as high energy density of heating and various specifications of raw materials,by which the single crystal castings could be processed in the shape of rod,plate,tube and other specific shapes.Meanwhile,the impurity elements (especially carbon)are maximally removed.However,the equipment is com-plex and the dislocation density is high.We also discuss the status of development for single crystal materials,such as im-proving the resistance to high temperature and stablilty by solid-solution strengthening.The processing of single crystal tubes is also an interesting topic.We make some suggestions on the processing technology and developing prospect for sin-gle crystals of refractory metals and alloys.%介绍了难熔金属及其合金单晶的制备技术,对电子束悬浮区域熔炼技术和等离子弧熔炼技术进行了比较。电子束悬浮区域熔炼法温度梯度易于控制、材料不受坩埚材料污染,但熔体表面张力对活性杂质和温度梯度敏感性高,所能制备的高纯难熔金属及其单晶材料尺寸规格受到很大限制,且材料内部位错密度较高。等离子弧熔炼法加热源能量密度高,原料规格形式多样,可制备单晶棒材、板材、管材及其他特定形状的单晶铸件,可最大程度地去除杂质元素(尤其是C元素),但设备系统复杂,

  15. Phase analysis of fume during arc weld brazing of steel sheets with protective coatings

    Directory of Open Access Journals (Sweden)

    J. Matusiak

    2016-04-01

    Full Text Available The article presents the results of research of the phase identification and of the quantitative phase analysis of fume generated during Cold Metal Transfer (CMT, ColdArc and Metal Inert Gas / Metal Active Gas (MIG / MAG weld brazing. Investigations were conducted for hot - dip coated steel sheets with zinc (Zn and zinc-iron (Zn - Fe alloy coatings. Arc shielding gases applied during the research-related tests were Ar + O2, Ar + CO2, Ar + H2 and Ar + CO2 + H2 gas mixtures. The analysis of the results covers the influence of the chemical composition of shielding gas on the chemical composition of welding fume.

  16. Environmental and energy gains from using molten magnesium–sodium–potassium chlorides for electro-metallisation of refractory metal oxides

    Directory of Open Access Journals (Sweden)

    Wei Li

    2015-12-01

    Full Text Available The molten eutectic mixture of magnesium, sodium and potassium chlorides (MgCl2–NaCl–KCl has inappreciable solubility for oxide ions, and can help disengage a carbon anode from the oxide ions generated at a metal oxide cathode, and effectively avoid carbon dioxide formation. This “disengaging strategy” was successfully demonstrated in electro-reduction of solid oxides of zirconium and tantalum. It has led to significantly higher current efficiency (93%, and lower energy consumption (1.4 kW h kg−1 in electrolysis of tantalum oxide to tantalum metal compared to the conventional electrolysis in molten calcium chloride (e.g. 78% and 2.4 kW h/kg-Ta.

  17. Damage in refractory oxides and ion beam mixing at metal-oxide interfaces induced by GeV ions and 20 MeV cluster beam

    Energy Technology Data Exchange (ETDEWEB)

    Thevenard, P.A.; Beranger, M.; Canut, B.; Ramos, S.M.M. [Univ. Claude Bernard-Lyon I, Villeurbanne (France). Dept. de Physique des Materiaux

    1996-12-31

    Defect creation in refractory oxides known to be insensitive to radiolysis, was shown to take place by high level electronic excitations induced by swift heavy ions or energetic cluster bombardments. Depending on the oxide a threshold in electronic energy loss for damage production was observed: MgO 22 keV/nm, Al{sub 2}O{sub 3} 20 keV/nm and LiNbO{sub 3} 6 keV/nm. A very strong dependence on the energy deposited for the defect production was evidenced above the threshold. In MgO, both point and extended defects were created whereas in Al{sub 2}O{sub 3} only extended defects were observed and in LiNbO{sub 3} amorphization in the ion track was evidenced. Atomic displacements due to the giant electronic excitations can be revealed at metal-oxide interfaces in the case of Na nanoprecipitates embedded in MgO single crystals.

  18. The study of micro-arc discharges during cathodic plasma electrolysis of refractory metals using the spectral line shape of Na I lines

    Science.gov (United States)

    Jovović, Jovica; Stojadinović, Stevan; Tadić, Nenad; Vasilić, Rastko; Šišović, Nikola M.

    2016-03-01

    The micro-arc discharges during cathodic plasma electrolysis of refractory metals (Zr, Ti, Ta) are studied by means of optical emission spectroscopy. The fitting procedure based on three mutually shifted profiles is developed to analyze the complex line shape of Na I 568.64 nm and 615.86 nm doublets. Each profile includes effects of instrumental, Doppler, Stark, van der Waals and resonance broadening. The results show the existence of three discharge zones with electron number density values Ne1=7× 1014 \\text{cm}-3 , Ne2=(0.5\\text{--}1)× 1016 \\text{cm}-3 and Ne3= (1.5\\text{--}2.8)× 1016 \\text{cm}-3 while those of sodium ground-state atoms are Ng1=1.4×1017 \\text{cm}-3 , Ng2=3.6×1017 \\text{cm}-3 and Ng3=(1.7\\text{--}3.7)×1018 \\text{cm}-3 .

  19. Infrared Brazing Zirconium using Two Silver Based Foils

    Institute of Scientific and Technical Information of China (English)

    Cheng-Han Lee; Ren-Kae Shiue

    2013-01-01

    Ag-based brazing foils,BAg-8 (72Ag-28Cu in wt%) and Ticusil(R) (68.8Ag-26.7Cu-4.5Tiin wt%) were selected to braze Zr.Interfacial AgCu4Zr,CuZr2 reaction layers and Ag-rich matrix dominate BAg-8 brazed joint,and fractograph after shear test shows ductile dimple fracture with plastic sliding marks.Ticusil~ joint brazed at 910℃ for 300 s is comprised of Cu9Zr11 and AgZr intermetallics,and fractograph after shear test displays brittle cleavage fracture.

  20. Combustion Front Dynamics in the Combustion Synthesis of Refractory Metal Carbides and Di-borides using Time-Resolved X-ray Diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Wong,J.; Larson, E.; Waide, P.; Frahm, R.

    2006-01-01

    A compact diffraction-reaction chamber, using a 2-inch photodiode array detector, has been employed to investigate the chemical dynamics at the combustion front of a selected series of refractory metal carbides and di-borides from their constituent element reactants as well as binary products from B4C as a reactant. These systems are denoted as (i) M + C {yields} MC; (ii) M + 2B {yields} MB{sub 2}; and (iii) 3M + B{sub 4}C {yields} 2MB{sub 2} + MC, where M = Ti, Zr, Nb, Hf or Ta. Time-resolved X-ray diffraction using intense synchrotron radiation at frame rates up to 10 frames s{sup -1} (or 100 ms frame{sup -1}) was employed. The combustion reactions were found to complete within 200-400 ms. In contrast to the Ta + C {yields} TaC combustion system studied earlier, in which a discernible intermediate sub-carbide phase was first formed, reacted further and disappeared to yield the final TaC product, no intermediate sub-carbide or sub-boride was detected in the current systems. Combustion for the Ti, Zr and Hf systems involved a liquid phase, in which the adiabatic temperatures T{sub ad} are well above the melting points of the respective reactant metals and have a typical combustion front velocity of 5-6 mm s{sup -1}. The Nb and Ta systems have lower T{sub ad}, involving no liquid phase. These are truly solid combustion systems and have a lower combustion front velocity of 1-2 mm s{sup -1}. The current study opens up a new avenue to chemical dynamics and macrokinetic investigations of high-temperature solid-state reactions.

  1. Characterization of the Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} joints fabricated using particles modified braze

    Energy Technology Data Exchange (ETDEWEB)

    He, Yanming [Institute of Process Equipment and Control Engineering, Zhejiang University of Technology, Hangzhou 310014 (China); School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhang, Jie, E-mail: hitzhangjie@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Li, Xiaodong [Department of Mechanical and Aerospace Engineering, University of Virginia, VA 22904-4746 (United States)

    2014-10-20

    The Si{sub 3}N{sub 4} ceramics were brazed to themselves by using particles modified braze to control mismatch of thermal expansion and improve joint strength. The brazed joints were examined by using scanning electron microscope (SEM), transmission electron microscope (TEM), high resolution transmission electron microscope (HRTEM), atomic force microscope (AFM) and nanoindentation tester. The results show that a duplex reaction layer which is composed of TiN and Ti{sub 5}Si{sub 3} was formed at the Si{sub 3}N{sub 4} ceramic/braze interface. Two kinds of particles were incorporated in the Ag–Cu–Ti braze. One is SiCp (p=particle), which would react with Ag–Cu–Ti braze and produce Ti{sub 3}SiC{sub 2}, TiC and Ti{sub 5}Si{sub 3} reaction phases. The other is Mo particles, which would not interact with Ag–Cu–Ti during brazing, but many kinds of Cu–Ti intermetallics would occur in the brazing layer after brazing. The strength tests demonstrate that the hard metal particles should be preferentially selected as the incorporation when a low Ti content (≤4 wt%) is supplied in the joint. When the Ti content (>4 wt%) was offered sufficiently, the ceramic particles exhibited an excellent ability to improve the joint strength since an optimum structure in relieving residual stresses was achieved by expediently adjusting the particles and Ti content in the joint. Compared with large sized SiCp or Mo particles, the incorporation with small size produced a relatively low joint strength since Ag–Cu matrix was segmented by an abundance of small sized particles in the brazing layer. At last, in situ AFM analysis shows that deviation of crack path occurred during bending when SiCp or Mo particles were used, retarding the joint fracture and improving the joint strength. The results obtained can provide valuable guidelines for designing a composite braze for a ceramic joint.

  2. Brazing of Carbon Carbon Composites to Cu-clad Molybdenum for Thermal Management Applications

    Science.gov (United States)

    Singh, M.; Asthana, R.; Shpargel, T> P.

    2007-01-01

    Advanced carbon carbon composites were joined to copper-clad molybdenum (Cu/Mo) using four active metal brazes containing Ti (Cu ABA, Cusin-1 ABA, Ticuni, and Ticusil) for potential use in thermal management applications. The brazed joints were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and Knoop microhardness measurements across the joint region. Metallurgically sound C-C/Cu/Mo joints, devoid of interfacial cracks formed in all cases. The joint interfaces were preferentially enriched in Ti, with Cu ABA joints exhibiting the largest interfacial Ti concentrations. The microhardness measurements revealed hardness gradients across the joint region, with a peak hardness of 300-350 KHN in Cusin-1 ABA and Ticusil joints and 200-250 KHN in Cu ABA and Ticuni joints, respectively.

  3. The story of laser brazing technology

    Science.gov (United States)

    Hoffmann, Peter; Dierken, Roland

    2012-03-01

    This article gives an overview on the development of laser brazing technology as a new joining technique for car body production. The story starts with fundamental research work at German institutes in 1993, continues with the first implementations in automobile production in 1998, gives examples of applications since then and ends with an outlook. Laser brazing adapted design of joints and boundary conditions for a safe processing are discussed. Besides a better understanding for the sensitivity of the process against joint irregularities and misalignment, the key to successful launch was an advanced system technology. Different working heads equipped with wire feeding device, seam tracking system or tactile sensors for an automated teaching are presented in this paper. Novel laser heads providing a two beam technology will allow improved penetration depth of the filler wire and a more ecological processing by means of energy consumption.

  4. Brazing development and interfacial metallurgy study of tungsten and copper joints with eutectic gold copper brazing alloy

    Energy Technology Data Exchange (ETDEWEB)

    Easton, David, E-mail: david.easton@strath.ac.uk [University of Strathclyde, Department of Mechanical Engineering, Glasgow G1 1XJ (United Kingdom); Zhang, Yuxuan; Wood, James; Galloway, Alexander; Robbie, Mikael Olsson [University of Strathclyde, Department of Mechanical Engineering, Glasgow G1 1XJ (United Kingdom); Hardie, Christopher [Culham Centre for Fusion Energy CCFE, Culham Science Centre, Oxfordshire OX14 3DB (United Kingdom)

    2015-10-15

    Highlights: • A eutectic gold–copper brazing alloy has been successfully used to produce a highly wetted brazed joint between tungsten and copper. • Relevant materials for fusion applications. • Mechanical testing of W–AuCu–Cu soon to be performed. - Abstract: Current proposals for the divertor component of a thermonuclear fusion reactor include tungsten and copper as potentially suitable materials. This paper presents the procedures developed for the successful brazing of tungsten to oxygen free high conductivity (OFHC) copper using a fusion appropriate gold based brazing alloy, Orobraze 890 (Au80Cu20). The objectives were to develop preparation techniques and brazing procedures in order to produce a repeatable, defect free butt joint for tungsten to copper. Multiple brazing methods were utilised and brazing parameters altered to achieve the best joint possible. Successful and unsuccessful brazed specimens were sectioned and analysed using optical and scanning electron microscopy, EDX analysis and ultrasonic evaluation. It has been determined that brazing with Au80Cu20 has the potential to be a suitable joining method for a tungsten to copper joint.

  5. 2011 China's Refractories Raw Materials Symposium Held in Zhengzhou

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    @@ On April 20-22,2011,China's Refractories Raw Materials Symposium,co-sponsored by Refractories Branch of The Chinese Society for Metals and China Henan Refractory Industry Association,was held successfully in Zhengzhou,Henan Province.Over 150 delegates from 100 refractory raw materials and products enterprises,testing equipment manufacturers,raw materials trade companies,institutes,universities,testing institutions,and industrial organizations attended the symposium.Wang Shouye,secretary-general of Refractories Branch of The Chinese Society for Metals and vice president of Sinosteel Luoyang Institute of Refractories Research Co.,Ltd.,made the address of welcome.Zhang Yazhong,vice chairman of Henan Committee of the Chinese People's Political Consultative Conference and honorary chairman of China Henan Refractory Industry Association,gave a speech.

  6. Brazing of stainless steel; Stainless ko no rozuke

    Energy Technology Data Exchange (ETDEWEB)

    Matsu, T.

    1996-04-01

    This paper explains brazing of stainless steel as to its processing materials, brazing materials, brazing methods, and brazing works. When performing brazing at higher than 800{degree}C on a martensite-based stainless steel represented by the 13Cr steel, attention is required on cracking caused by quenching. When a ferrite-based stainless steel represented by the 18Cr steel is heated above 900{degree}C, crystalline particles grow coarser, causing their tenacity and corrosion resistance to decline. High-temperature long-time heating in brazing in a furnace demands cautions. Austenite-based stainless steel represented by the 18Cr-8Ni steel has the best brazing performance. However, since the steel has large thermal expansion coefficient and low thermal conductivity, attention is required on strain and deformation due to heating, and on localized overheating. Deposition hardened stainless steel made of the Cr-Ni alloy steel added with aluminum and titanium has poor wettability in a brazing work, hence pretreatment is required for the purpose of activation. 9 figs., 7 tabs.

  7. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    OpenAIRE

    LONG Wei-min; LU Quan-bin; He, Peng; XUE Song-bai; Wu, Ming-Fang; Xue, Peng

    2016-01-01

    The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors o...

  8. Novel Approach to Increase the Energy-related Process Efficiency and Performance of Laser Brazing

    Science.gov (United States)

    Mittelstädt, C.; Seefeld, T.; Radel, T.; Vollertsen, F.

    Although laser brazing is well established, the energy-related efficiency of this joining method is quite low. That is because of low absorptivity of solid-state laser radiation, especially when copper base braze metals are used. Conventionally the laser beam is set close to the vertical axis and the filler wire is delivered under a flat angle. Therefore, the most of the utilized laser power is reflected and thus left unexploited. To address this situation an alternative processing concept for laser brazing, where the laser beam is leading the filler wire, has been investigated intending to make use of reflected shares of the laser radiation. Process monitoring shows, that the reflection of the laser beam can be used purposefully to preheat the substrate which is supporting the wetting and furthermore increasing the efficiency of the process. Experiments address a standard application from the automotive industry joining zinc coated steels using CuSi3Mn1 filler wire. Feasibility of the alternative processing concept is demonstrated, showing that higher processing speeds can be attained, reducing the required energy per unit length while maintaining joint properties.

  9. Production of robust contours with braze coatings for cylinder head gaskets; Erzeugung konturgenauer Auftragsschichten fuer Zylinderkopfdichtungen

    Energy Technology Data Exchange (ETDEWEB)

    Cierocki, K.; Heilig, M. [Goetze Payen GmbH, Herford (Germany); Koch, J.; Koschlig, M. [Degussa AG, Hanau (Germany)

    1998-12-01

    Multilayer gaskets made of steel for cylinder heads are state of the art at the automotive industry. To simplify the construction by replacing one layer a precise braze coating of the gasket contour was developed (BrazeSkin-Process). The used filler metal consists of a Ni-based filler suspension, which is applied by a serigraphy process. Within this work the development up to now and the potential in the near future are described. (orig.) [Deutsch] In der Automobilindustrie werden auf heutigem Stand der Technik Mehr-Lagen-Dichtungen (MLS) als Zylinderkopf-Dichtung eingesetzt. Hierbei kommen den einzelnen Lagen unterschiedliche Funktionen zu. Die Aufgaben einer Vereinfachung des Aufbaus durch Einsparung einer Lage wurde durch die Erzeugung einer konturgenauen Beschichtung auf einer der Zwischenlagen um die Zylinderbohrung herum geloest. Zur Erzeugung dieser Beschichtung wurde eine Lotsuspension entwickelt, die einer Produktgruppe mit dem Begriff BrazeSkin zugerechnet wird. Diese Lotsuspension besteht aus einem gefuellten Ni-Basis-Lot, das mittels Siebdruck aufgetragen wird. Im Durchlaufofen werden die aufgedruckten Flaechen unter Schutzgas geloetet. Aufgrund der Fuellung mit einem hochschmelzenden Zusatz entsteht im Loetprozess eine Legierung, die gleichermassen die Grundzuege eines Verbundwerkstoffes und eines Reaktionslotes beinhaltet. Hierdurch wird auch die Forderung nach einer mass- und konturgenauen Schichtdicke erfuellt. Der Grad der Serienreife fuer die erste Anwendung wurde jetzt erreicht. Eine Beschreibung der Entwicklung sowie zukuenftige Entwicklungsmoeglichkeiten werden aufgezeigt. (orig.)

  10. Nickel-coated Steel Stud to Aluminum Alloy Joints Made by High Frequency Induction Brazing

    Institute of Scientific and Technical Information of China (English)

    GE Jiaqi; WANG Kehong; ZHANG Deku; WANG Jian

    2015-01-01

    Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 Al alloy foil asfi ller metal were joined by using high frequency induction brazing. The microstructure of Fe/Al brazed joint was studied by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive X-ray (EDX), and X-ray diffraction (XRD). Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-Al intermetallic compound which is brittle by blocking the contact between Al and Fe. Intermetallic compounds, i e,Al3Ni2, Al1.1Ni0.9 and Al0.3Fe3Si0.7 presented in Al side, FeNi and Fe-Al-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of Al side, where plenty of Al3Ni2 intermetallic compounds were distributed continuously.

  11. Investigation on laser brazing AA6056 Al alloy to XC18 low-carbon steel

    Institute of Scientific and Technical Information of China (English)

    Jianjun Ding; Feiqun Li; Feng Qu; Patrice Peyre; Remy Fabbro

    2005-01-01

    @@ Based on the studies of influence of YAG laser heating conditions for Al alloy melt and steel on wettability,the mechanics of the laser overlap braze welding of 6056 Al and XC18 steel sheet has been investigated.Under the temperature range which is above the melting point of the Al alloy and below the melting point of the steel, two dissimilar metals can be joined by means of laser braze welding. There is no crack observed in the joining area, i.e. Al-Fe intermetallic phase (Fe3Al/FeAl/FeAl3/Fe2Al5) layer formed by solution and diffusion between liquid-solid interface. The temperature range can be defined as the process temperatures of laser braze welding of Al-Fe materials. Selecting a higher laser heating temperature can improve the wettability of Al melt to steel surface, but the intermetallic phase layer is also thicker. When the laser heating temperature is so high that the joining surface of steel is melted, there is a crack trend in the joining area.

  12. Control of Interfacial Reactivity Between ZrB2 and Ni-Based Brazing Alloys

    Science.gov (United States)

    Valenza, F.; Muolo, M. L.; Passerone, A.; Cacciamani, G.; Artini, C.

    2012-05-01

    Transition metals diborides (Ti,Zr,Hf)B2 play a key role in applications where stability at extremely high temperatures and damage tolerance are required; however, much research has still to be done to optimize the joining of these materials to themselves or to other high-temperature materials. In this study, the reactivity at the solid-liquid interface between ZrB2 ceramics and Ni-based brazing alloys has been addressed; it is shown how the reactivity and the dissolution of the solid phase can be controlled and even suppressed by adjusting the brazing alloy composition on the basis of thermodynamic calculations. Wetting experiments on ZrB2 ceramics by Ni, Ni-B 17 at.%, and Ni-B 50 at.% were performed at 1500 and 1200 °C by the sessile drop technique. The obtained interfaces were characterized by optical microscopy and SEM-EDS, and interpreted by means of the ad hoc-calculated B-Ni-Zr ternary diagram. A correlation among microstructures, substrate dissolution, shape of the drops, spreading kinetics, and the phase diagram was found. The effect on the interfacial reactivity of Si3Ni4 used as a sintering aid and issues related to Si diffusion into the brazing alloy are discussed as well.

  13. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    Science.gov (United States)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  14. Development and Application of Refractory Materials for Molten Aluminum Applications

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James Gordon [ORNL; Headrick, William [University of Missouri, Rolla; Peters, Klaus-Markus [ORNL

    2008-01-01

    Two new refractory materials have been developed for use in molten aluminum contact applications which exhibit improved corrosion and wear resistance, along with improved thermal management through reduced heat losses. The development of these materials was based on understanding of the corrosion and wear mechanisms associated with currently used aluminum contact refractories through physical, chemical, and mechanical characterization and analysis performed by Oak Ridge National Laboratory (ORNL) and the University of Missouri, Rolla (UMR) along with their industrial partners, under the ITP Materials project "Multifunctional Metallic and Refractory Materials for Energy Efficient Handling of Molten Metals". Spent castable refractories obtained from a natural gas fired reverberatory aluminum alloy melting furnace were analyzed leading to identification of several refractory degradation mechanisms and strategies to produce improved materials. The newly developed materials have been validated through both R&D industrial trials and independent commercial trials by the refractory manufacturers.

  15. 钎焊真空度对铜与铪钎焊接头组织及性能的影响%Effects of Brazing Vacuum Degree on Microstructure and Mechanical Properties of Copper and Hafnium Brazed Joints

    Institute of Scientific and Technical Information of China (English)

    路希龙; 刘平; 刘新宽; 陈小红; 何代华; 李伟

    2014-01-01

    采用72Ag-28Cu钎料对铜与铪进行真空钎焊试验.钎焊温度为840℃,保温时间为15 min,真空度试验范围为5.0×10-2~8.0 Pa.研究了钎焊真空度对铜与铪钎焊接头组织及性能的影响,采用场发射扫描电子显微镜(FESEM)观察钎焊接头的组织形貌,采用ZWICK Z050电子万能材料试验机测试接头剪切强度.结果表明:随着钎焊真空度的升高,接头剪切强度呈先升高后降低的趋势;在钎焊温度为840℃、保温时间为15 min时,较佳的钎焊真空度为2.0×10-1 Pa.%Copper and hafnium was brazed with 72Ag-28Cu filler metal in vacuum on condition that the brazing temperature is 840℃ ,the holding time is 1 5 minutes and the vacuum degree is 5.0 × 10-2-8.0 Pa. The effects of brazing vacuum degree on microstructure and mechanical properties of the copper and hafnium brazing joints were studied based on the microstructure and morphology of the brazing joints observed by scanning electron microscope (FESEM)and the shear strength of the joints tested with electrical universal material testing machine ZWICK-Z050.The results show that,with the increase of the brazing vacuum degree,the shear strength of joints increased first and then decreased.When the brazing temperature is 840 ℃ and the holding time is 15 minutes,the best vacuum degree is 2.0×10-1 Pa.

  16. Microstructure and mechanical properties of joints in sintered SiC fiber-bonded ceramics brazed with Ag Cu Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Mrityunjay [NASA-Glenn Research Center, Cleveland; Asthana, Rajiv [University of Wisconsin-Stout, Menomonie; Ishikawa, Toshihiro [Ube Industries, Ltd.; Matsunaga, Tadashi [Ube Industries, Ltd.; Lin, Hua-Tay [ORNL

    2012-01-01

    Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohexs) has been carried out using a Ti-containing Ag Cu active braze alloy (Cusil-ABAs). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 1C and 750 1C, respectively. The fracture at the higher temperature occurred at the interface between the reactionformed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to m-FEA simulation results.

  17. Wetting Behavior in Ultrasonic Vibration-Assisted Brazing of Aluminum to Graphite Using Sn-Ag-Ti Active Solder

    Science.gov (United States)

    Yu, Wei-Yuan; Liu, Sen-Hui; Liu, Xin-Ya; Shao, Jia-Lin; Liu, Min-Pen

    2015-03-01

    In this study, Sn-Ag-Ti ternary alloy has been used as the active solder to braze pure aluminum and graphite in atmospheric conditions using ultrasonic vibration as an aid. The authors studied the formation, composition and decomposition temperature of the surface oxides of the active solder under atmospheric conditions. In addition, the wettability of Sn-5Ag-8Ti active solder on the surface of pure aluminum and graphite has also been studied. The results showed that the major components presented in the surface oxides formed on the Sn-5Ag-8Ti active solder under ambient conditions are TiO, TiO2, Ti2O3, Ti3O5 and SnO2. Apart from AgO and Ag2O2, which can be decomposed at the brazing temperature (773 K), other oxides will not be decomposed. The oxide layer comprises composite oxides and it forms a compact layer with a certain thickness to enclose the melted solder, which will prevent the liquid solder from wetting the base metals at the brazing temperature. After ultrasonic vibration, the oxide layer was destroyed and the liquid solder was able to wet and spread out around the base materials. Furthermore, better wettability of the active solder was observed on the surface of graphite and pure aluminum at the brazing temperature of 773-823 K using ultrasonic waves. The ultrasonic wave acts as the dominant driving factor which promotes the wetting and spreading of the liquid solder on the surface of graphite and aluminum to achieve a stable and reliable brazed joint.

  18. TC4钛合金真空钎焊接头显微组织分析%Analysis of TC4 Titanium Alloy Vacuum Brazing Joint Microstructure

    Institute of Scientific and Technical Information of China (English)

    徐龙勇

    2013-01-01

      采用Ag-Cu-Ti钎料对TC4钛合金进行真空钎焊;采用金相分析、扫描电镜对钎缝的组织结构、元素分布情况进行分析,并对焊件的整体力学性能进行拉伸测试。结果表明,TC4合金板真空钎焊搭接接头处抗剪强度在200MPa以上,钎焊接头处总体的力学性能优于母材;钎缝与基体相临的部位析出了弥散相,钎缝处有Cu的固溶体析出;焊接接头中的主要元素Ti、Al、V、Ag、Cu呈规律性分布,钎缝及扩散区域得到以细小笋状的方式生长的Cu基固溶体,是为Ag-Cu共晶组织。%Vacuum brazing of TC4 was carried out with Ag-Cu-Ti filler metal. Organizational structure, element distribution of brazed joints were investigated by means of scanning electron microscopy and metallographic microscope, and the joint whole mechanical property was determined by tensile testing method. The results show that shear strength for the brazing joint of TC4 titanium alloy is above 200MPa and whole mechanical property of the brazing joint are better than base metal. Dispersed network phase form between base metal and brazing seam, and Cu-based solid solution separate out in the brazing seam. Ti, Al, V, Ag and Cu of the brazing joint were regular distribution. Ag-Cu eutectic structure of brazing seam and diffuse region were grown by slender and small bamboo shoots mode.

  19. COMPARATION BETWEEN NONDESTRUCTIVE TESTING METHODS FOR THE ALUMINIUM BRAZED PIECES

    Directory of Open Access Journals (Sweden)

    Dan NIŢOI

    2014-05-01

    Full Text Available Presented paper refers to different control methods used in aluminium brazed joining because of possible defects. Low joining complexity permits exact damages position in relation with materials geometry.

  20. Control of vacuum induction brazing system for sealing of instrumentation feed-through

    Energy Technology Data Exchange (ETDEWEB)

    Sung Ho Ahn; Jintae Hong; Chang Young Joung; Ka Hae Kim; Sung Ho Heo [Korea Atomic Energy Research Institute (Korea, Republic of)

    2015-07-01

    The integrity of instrumentation cables is an important performance parameter in addition to the sealing performance in the brazing process. An accurate brazing control was developed for the brazing of the instrumentation feed-through in the vacuum induction brazing system in this paper. The experimental results show that the accurate brazing temperature control performance is achieved by the developed control scheme. Consequently, the sealing performances of the instrumentation feed-through and the integrities of the instrumentation cables were satisfied after brazing. (authors)

  1. Annular beam shaping system for advanced 3D laser brazing

    Science.gov (United States)

    Pütsch, Oliver; Stollenwerk, Jochen; Kogel-Hollacher, Markus; Traub, Martin

    2012-10-01

    As laser brazing benefits from advantages such as smooth joints and small heat-affected zones, it has become established as a joining technology that is widely used in the automotive industry. With the processing of complex-shaped geometries, recent developed brazing heads suffer, however, from the need for continuous reorientation of the optical system and/or limited accessibility due to lateral wire feeding. This motivates the development of a laser brazing head with coaxial wire feeding and enhanced functionality. An optical system is designed that allows to generate an annular intensity distribution in the working zone. The utilization of complex optical components avoids obscuration of the optical path by the wire feeding. The new design overcomes the disadvantages of the state-of-the-art brazing heads with lateral wire feeding and benefits from the independence of direction while processing complex geometries. To increase the robustness of the brazing process, the beam path also includes a seam tracking system, leading to a more challenging design of the whole optical train. This paper mainly discusses the concept and the optical design of the coaxial brazing head, and also presents the results obtained with a prototype and selected application results.

  2. Brazed aluminum, Plate-fin heat exchangers for OTEC

    Energy Technology Data Exchange (ETDEWEB)

    Foust, H.D.

    1980-12-01

    Brazed aluminum plate-fin heat exchangers have been available for special applications for over thirty years. The performance, compactness, versatility, and low cost of these heat exchangers has been unequaled by other heat exchanger configuration. The application of brazed aluminum has been highly limited because of necessary restrictions for clean non-corrosive atmospheres. Air and gas separation have provided ideal conditions for accepting brazed aluminum and in turn have benefited by the salient features of these plate-fin heat exchangers. In fact, brazed aluminum and cryogenic gas and air separation have become nearly synonymous. Brazed aluminum in its historic form could not be considered for a seawater atmosphere. However, technology presents a new look of significant importance to OTEC in terms of compactness and cost. The significant technological variation made was to include one-piece hollow extensions for the seawater passages. Crevice corrosion sites are thereby entirely eliminated and pitting corrosion attack will be controlled by an integral and sacrificial layer of a zinc-aluminum alloy. This paper on brazed aluminum plate-fin heat exchangers for OTEC will aquaint the reader with the state-of-art and variations suggested to qualify this form of aluminum for seawater use. In order to verify the desirable cost potential for OTEC, Trane teamed with Westinghouse to perform an OTEC system analysis with this heat exchanger. These results are very promising and reported in detail elsewhere.

  3. Influences of Nozzle Material on Laser Droplet Brazing Joints with Cu89Sn11 Preforms

    Science.gov (United States)

    Stein, Stefan; Heberle, Johannes; Gürtler, Franz Josef; Cvecek, Kristian; Roth, Stephan; Schmidt, Michael

    This paper presents latest results on the influences of nozzle material and geometry on the electromechanical contacting of sensitive piezoceramic actuator modules. Two nozzle types have been investigated,a standard WC/Co nozzle which is used for soldering applications and a novelceramic nozzle. Applications for active piezoceramic components integrated in structural parts are e.g. active damping, energy harvesting, or monitoring of vibrations and material failure. Anup to now unsolved problem is the electrical contacting of such components without damaging the conductor or the metallization of the ceramic substrate. Since piezoelectric components are to be integrated into structures made of casted aluminum, requirements are high mechanical strength and temperature resistance. Within this paper a method forcontacting piezoceramic modules is presented. A spherical braze preform of tin bronze Cu89Sn11 with a diameter of 600 μm is located in a ceramic nozzle and is subsequently melted by a laser pulse. The liquid solder is ejected from the nozzlevia nitrogen overpressure and wets the surface of the metallization pad and the Cu-wire, resulting in a brazing joint after solidification. The process is called laser droplet brazing (LDB). To asses the thermal evolution during one cycle WC/Co and ZTA have been simulated numerically for two different geometries enabling a proposition weather the geometry or the material properties have a significant influence on the thermal load during one cycle. To evaluate the influence of the nozzle on the joint the positioning accuracy, joint height and detachment times have been evaluated. Results obtained with the ZTA nozzle show comparable positioning accuracies to a WC/Co nozzle with a lower standard deviation of solder detachment time.

  4. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    Science.gov (United States)

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  5. In-process oxidation protection in fluxless brazing or diffusion bonding of aluminum alloys

    Science.gov (United States)

    Okelly, K. P.; Featherston, A. B.

    1974-01-01

    Aluminum is cleaned of its oxide coating and is sealed immediately with polymeric material which makes it suitable for fluxless brazing or diffusion bonding. Time involved between cleaning and brazing is no longer critical factor.

  6. Method of temperature rising velocity and threshold control of electron beam brazing

    Institute of Scientific and Technical Information of China (English)

    Xuedong Wang; Shun Yao

    2005-01-01

    In order to accommodate electron beam to the brazing of the joints with various curve shapes and the brazing of thermo sensitive materials, the method of electron beam scanning and brazing temperature control was developed, in which electron beam was controlled to scan according to predefined scanning track, and the actual temperature rising velocity of the brazed seam was limited in an allowed scope by detecting the brazed seam temperature, calculating the temperature rising velocity and adjusting the beam current during the brazing process; in addition, through the setting of the highest allowed temperature, the actual temperature of the brazed seam could be controlled not exceeding the threshold set value, and these two methods could be employed alone or jointly. It is shown that high precision temperature control in electron beam brazing could be realized and the productivity be increased by the proposed method.

  7. Silica Refractory Bricks

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyan; Peng Xigao

    2011-01-01

    @@ 1.Scope This standard specifies the classification,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of silica refractory bricks.This standard is applicable to silica refractory bricks with single weight≤40 kg.

  8. Developing Refractories for Exporting

    Institute of Scientific and Technical Information of China (English)

    PANShang-xin

    1996-01-01

    The total output of China refractory products and export volume of China refractory raw materials rank the first in the world,In future the task is to improve the quality of the products to enlarge the variety and to expand export.

  9. Microstructure and Properties of Joint Interface of Semisolid Stirring Brazing of Composites

    Institute of Scientific and Technical Information of China (English)

    Huibin Xu; Bofang Zhou; Changhua Du; Quanxiang Luo; Hongyou Chen

    2012-01-01

    Stirring assisted brazing of SiC(p/A356) composites in air was investigated. A stirring was applied on one of the samples to be bonded at 455℃ during brazing. The filler metal was extruded and impacted intensively on the two surfaces of the base materials during stirring. It can be found that oxide film on the surface of the composites can be disrupted and removed through the observation by scanning electron microscopy (SEM). The metallurgical bonds formed between the filler metal and the base materials. However, continuous residual oxide film was found at bottom joint interface, which limited the lift of joint strength. A stirring was applied once more after the samples were continuously heated up to 470 and 500℃, respectively. At this time, residual oxide film after the first of stirring can be broken by once more stirring. The bonds are mainly composed of a new alloy, which have a higher content of aluminum and are free of continuous oxide film, showing higher shear strength of 113 MPa than that of the base materials.

  10. Online monitoring of the laser brazing of titanium overlap joints

    Science.gov (United States)

    Schmitt, R.; Vielhaber, K.; Donst, D.; Klocke, F.

    2007-06-01

    Image processing and thermography for its own are very versatile and established measurement techniques for many years. However, the combination of these two measurement technologies opens a new field of applications. The online monitoring of the laser-brazing of titanium overlap joints is such a new application. The laser brazing process for overlap joining of formed titanium sheets for the production of heat exchangers is presently being investigated at the Fraunhofer IPT. In comparison to conventional furnace brazing the laser brazing technology decreases substantially the heat impact and thus reduces the thermal material damage in the parts due to local selective heating in a laser beam focal spot. Even though the process is stable, errors in the brazing seam such as pores or unacceptable material oxidation can occur. To ensure a high quality an online process monitoring or even process control is necessary. But since the surface remains unchanged during this brazing process no geometrical inspection of the surface can be conducted. Therefore today's quality assurance performs x-ray or destructive testing. This paper demonstrates how the use of thermography in combination with image processing allows a machine integrated online monitoring of the laser brazing process. First the basic principals are presented which cover the fields of heat coupling, heat transmission and heat distribution as well as the temperature emission of light and the spectral properties of the laser beam shaping optic and so lead to the optical set-up. Then analysis algorithms are derived which characterize the process, detect process failures and make a seam tracking possible.

  11. Development of improved refractories

    Energy Technology Data Exchange (ETDEWEB)

    Wereszczak, A.A.; Ferber, M.K.; Liu, K.C. [Oak Ridge National Lab., TN (United States); Moore, R.E. [Univ. of Missouri, Rolla, MO (United States)

    1997-04-01

    The goal of the proposed project is to provide expertise and facilities for the high temperature mechanical properties characterization of refractory materials which are of interest to the US DOE`s Office of Industrial Technologies Advanced Industrial Materials Project. Initially the project would establish dedicated refractory testing facilities which would be capable of generating representative engineering creep and high temperature modulus of elasticity (MOE) data to a temperature of 3300{degrees}F (1815{degrees}C) in ambient air. The generated engineering creep and MOE data would serve R&D requirements of refractories-manufacturers and its glass-manufacturer end-users and designers. The relevance of this effort to the refractory and glass-making industries would be ensured by coordinating the research activities through a membership with Alfred University`s Center for Glass Research (CGR) Satellite Center at the University of Missouri-Rolla (UMR), an NSF Center. Valid engineering creep and high temperature MOE data currently do not exist for almost all commercial refractories. Refractory end-users such as glass-manufacturers require such data for efficient and economical design of their various glass-melting furnace superstructures (e.g., furnace crowns). Refractories in glass production furnaces may be subjected to extreme temperatures as high as 3200{degrees}F (1760{degrees}C). With the simultaneous imposition of mechanical and thermal stresses, creep deformation of the refractory material will assuredly occur as a consequence. Designers must ensure that the structural integrity is maintained, so these high temperature deformations must be considered for successful glass furnace superstructure design. These criteria can only be satisfied with the utilization of representative engineering creep and high temperature MOE data for the refractory materials that are chosen for the design of the refractory superstructures.

  12. Microstructural Changes in Brazing Sheet due to Solid-Liquid Interaction

    NARCIS (Netherlands)

    Wittebrood, A.J.

    2009-01-01

    Aluminium brazing sheet is the material of choice to produce automotive heat exchangers. Although in Dutch the official translation of aluminium brazing sheet is “aluminium hardsoldeerplaat” the English name is used in the industry. Aluminium brazing sheet is basically a sandwich material and consis

  13. Experimental Research for Refractories Used in High-Turbulent-Mixer (HTM)-Reactor

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The high turbulent mixer (HTM) process is benefit for improving the quality of iron and steel, but the refractory of the reactor is easy to be eroded by slag and liquid metal at high temperature. Especially for the violent mixing in HTM, refractory can also be impacted by molten metal (iron or steel), so it is very important to study and find out new refractory to meet the demand of HTM. Suitable refractory not only can stand the eroding of slag and liquid metal, but also can reduce the loss of electromagnetic energy. According to the experimental results, the influence of different refractory on electromagnetic force is unconspicuous, the refractory with Al2O3-base is better than that with MgO-base for standing the erosion by slag and iron. Al2O3-base refractory is more suitable for HTM process.

  14. Wettability of molten Zr_(55)Al_(10)Ni_5Cu_(30). metallic glass brazing alloy on αAl_2O_3 and ZrO_2%Zr_(55)Al_(10)Ni_5Cu_(30)非晶钎料熔体与α-Al_2O_3和ZrO_2陶瓷的润湿性

    Institute of Scientific and Technical Information of China (English)

    郑小红; 沈平

    2009-01-01

    The wettability and interfacial characteristics of molten Zr_(55) Al_(10) Ni_5 Cu_(30) metallic glass brazing alloy on polycrystalline α-A1_2O_3 and ZrO_2 substrates were studied using a modified sessile drop method. The results show that the wettability of the Zr_(55) Al_(10) Ni_5 Cu_(30)/α-Al_2O_3 system is excellent with the final contact angles approaching zero degree at 1 133-1 193 K. However, the wettability of the Zr_(55)Al_(10)Ni_5 Cu_(30)/ZrO_2 system is poor, but it can be progressively improved with the elapse of time during the isothermal dwelling in the temperature range of 1 133-1 253 K. A certain extent of interfacial reaction happens in both systems. The investigation on the spreading kinetics and interfacial microstructure indicates that the adsorption of the active atoms such as Zr at the interface, particularly at the triple junctions, plays a key role in determining the wettability, whereas the contribution of the interfacial reaction is relatively minor.%利用改良座滴法研究了Zr_(55)Al_(10)Ni_5Cu_(30)非晶钎料熔体与多晶α-Al_2O_3和ZrO)_2陶瓷的润湿行为和界面特征.结果表明,Zr_(55)Al_(10)Ni_5Cu_(30)/α-Al_2O)3体系具有极好的润湿性,在1133-1193K温度范围内平衡接触角均为0.Zr_(55)Al_(10)Ni_5Cu_(30)/ZrO_2之间的润湿性较差,但在1133-1253 K温度范围内随着时间的延长,润湿性逐渐得到改善.两个体系均存在一定程度的界面反应.润湿动力学和界面显微结构的研究表明液滴合金中的活性元素(如Zr)在界面尤其是三相线前沿的吸附和堆积速度对润湿起了决定性的作用,而界面反应的贡献则相对较小.

  15. Microstructures of beta-titanium orthodontic wires joined by infrared brazing.

    Science.gov (United States)

    Iijima, Masahiro; Brantley, William A; Kawashima, Isao; Baba, Naoki; Alapati, Satish B; Yuasa, Toshihiro; Ohno, Hiroki; Mizoguchi, Itaru

    2006-10-01

    The microstructures and interdiffusion in brazed beta-titanium orthodontic wires were investigated by scanning electron microscopy and electron probe microanalysis, respectively. Beta-titanium wire (Ti-11Mo-6Zr-4Sn) with cross-section dimensions of 0.032 in. x 0.032 in., titanium-based braze alloy (Ti-30Ni-20Cu), and silver-based braze alloy (Ag-22Cu-17Zn-5Sn) were selected for the study. Brazing was performed using infrared radiation (RS-1) under an argon atmosphere. Specimens were etched with two solutions (2.5% HF + 2.5% HNO(3) + 95% H(2)O; 25% HN(4)OH + 30% H(2)O(2) + 45%H(2)O). It was found that the silver-based braze alloy has a eutectic structure. In the diffusion layer between the beta-titanium wire and this silver-based braze alloy, Cu and Ti were enriched on the wire side, and Sn and Ti were enriched on the braze alloy side. The titanium-based braze alloy has a dendritic structure. Beta-titanium wire specimens brazed with the titanium-based braze alloy had a thicker intermediate area compared to the silver alloy; Ti in the diffusion layer had an irregular concentration gradient, and the braze alloy side had higher Ti concentration. The original microstructure of the beta-titanium wire was not altered with the use of either braze alloy. Infrared brazing of beta-titanium orthodontic wire is acceptable for clinical use, since the wire microstructure did not deteriorate with either the titanium-based or silver-based braze alloy. The differing microstructures of the joint regions for the two braze alloys suggest that the joint strengths may also differ.

  16. The effects of fillet formation on the strength of braze pressure welded joint with high frequency induction heating

    Energy Technology Data Exchange (ETDEWEB)

    Suzumura, A.; Inagaki, Y.; Ikeshoji, T.T.; Yamazaki, T. [Graduate School of Tokyo, Tokyo (Japan)

    2004-07-01

    Braze Pressure Welding (BPW) with high frequency induction heating had been invented as the new joining method for bonding general steel pipes for on-site piping without danger of fire and the dispersion in joint properties due to welder's skill. In the BPW, brazing filler is interlaid between the mating surfaces to be joined. The filler melts by heating up to joining temperature, then the welding pressure discharges it from the joining interface. At the same time, the base metals are pressure-welded to each other, and that the discharged liquid filler forms fillets around the joining area. The fillets have the effects both on relaxing the stress concentration at the joint and on increasing the joining area, which contributes to the strengthening of joint. And the pressure is comparatively low, so the deformation of joint is little. In this paper, in order to investigate the effects of fillet on strengthening the joint, the stress state around the joint area and the degree of the effect of stress concentration relaxation were analyzed by finite element analysis. So it was revealed that the fillets reduced the stress concentration and separated the maximum stress site from the edge of the joining interface. Experimentally, the fillet formation was confirmed around the BPW joining area and that BPW joint had the superior tensile strength to brazed or pressure-welded joints by tensile test of joints. (orig.)

  17. Study on Brazing Ability of Ti2 AlNb Base Alloy%Ti2AlNb基合金钎焊性研究

    Institute of Scientific and Technical Information of China (English)

    吴松; 侯金保; 张蕾

    2011-01-01

    研究了不同钎焊工艺对Ti2AlNb合金接头组织的影响.选取Ti-Cu-Zr-Ni粉末钎料,在不同的钎焊温度和保温时间钎焊,采用光学金相显微镜、扫描电镜、能谱对接头的组织研究.结果表明:接头组织与母材组织相差较大,中间有双相脆性中间层组织产生.延长钎焊时间,接头中间层化合物分解,接头组织为平衡相(B2+α2).焊缝间隙对接头焊合率影响明显,室温接头抗拉强度达到母材强度70%.%The effect of different brazing processing to the Ti2AlNb alloy was studied. Using Ti-Cu-Zr-Ni solders, the microstructure and phase composition of the joint were observed and analyzed by means of optical microscope ( OM) , scanning electron microscope ( SEM) and energy spectrometer( EDS). The results indicated that microstructures in the base metal were different with joints. In the joint there were two brittle phases. Increasing brazing time, the compound of joint disassemble while equilibrium phase( B2 + α2)were in the brazing seam. Bonding rate, of joint was influenced by brazing seam gap. The Tensile strength of brazing joint at room-temperature reached 70% of those of the base metal.

  18. Fireclay Refractory Bricks

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui

    2010-01-01

    @@ 1 Scope This standard specifies the classification,brand,shape,dimension,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of fireclay refractory bricks.

  19. Microwave-assisted brazing of alumina ceramics for electron tube applications

    Indian Academy of Sciences (India)

    2016-04-01

    Alumina was joined with alumina using microwave-assisted and conventional brazing methods at 960$^{\\circ}$C for 15 min using TiCuSil (68.8Ag–26.7Cu–4.5Ti in wt.%) as the brazing alloy. The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of the microwave and conventionally brazed joints. The elemental compositions at the joint cross-section were determined by energy dispersive X-ray analysis. Vickers microhardness measurement indicated reliable joint performance for the microwave-assisted brazed joints during actual application in an electron tube. Brazing strength measurement and helium leak test provided the evidence forgood alumina-alumina joint formation.

  20. 铝/钢异种金属激光填丝熔-钎焊连接工艺研究%Wire Feeding Laser Brazing and Fusion for Al-Fe Dissimilar Metal

    Institute of Scientific and Technical Information of China (English)

    张冬云; 高双欣; 高海芸; 赵建哲

    2011-01-01

    采用板条CO2激光器对铝-钢异种金属搭接接头进行激光填丝焊接试验研究.分析了不同热输入量对焊缝成形质量的影响以及不同热输入量对焊缝显微组织、焊缝物相及力学性能的影响.实验结果表明,与低能量密度参数下的焊接接头相比高能量密度参数下的焊缝内部组织将不再均匀,而是出现了条状或块状金属间化合物FeAl,铝-铁界面产生的金属间化合物厚度增加,钢板熔化区主要物相也由低能量密度时的FeAl和Al与α-Fe形成的固溶体转变为Fe3Al和Al与α-Fe形成的固溶体,从而降低了焊缝的力学性能.拉剪结果显示,高能量密度焊接参数下的焊缝抗拉(剪)强度仅为低能量密度下的72.9%.%Dissimilar metal joining of steel/aluminum alloy by slab CO2 laser beam welding with filling wire is investigated and the influence of different heat input on the weld formation quality is introduced. The influence of different heat input on microstructure, phase and mechanical properties of joints are analyzed. The experimental results show that microstructure in the joints with higher heat input parameters compared with lower heat input parameters is no longer homogenous, Fe-A1 intermetallic phase with the shape of strip and lump can be found in the joints, the thickness of the intermetallics layer increases in the interface of aluminum/steel joints, and the main phase in the melts of joints transforms from FeAl and solid solution of A1 in α-Fe to Fe3A1 and solid solution of Al in α-Fe. Mechanical properties deteriorate with the increase of the intermetallics layer. Tensile test shows that tensile (or shear) strength with high heat input parameters is 72.9 % of that with low heat input parameters.

  1. Computational simulations and experimental validation of a furnace brazing process

    Energy Technology Data Exchange (ETDEWEB)

    Hosking, F.M.; Gianoulakis, S.E.; Malizia, L.A.

    1998-12-31

    Modeling of a furnace brazing process is described. The computational tools predict the thermal response of loaded hardware in a hydrogen brazing furnace to programmed furnace profiles. Experiments were conducted to validate the model and resolve computational uncertainties. Critical boundary conditions that affect materials and processing response to the furnace environment were determined. {open_quotes}Global{close_quotes} and local issues (i.e., at the furnace/hardware and joint levels, respectively) are discussed. The ability to accurately simulate and control furnace conditions is examined.

  2. Investigation of Brazed Plate Heat Exchangers With Variable Chevron Angles

    Directory of Open Access Journals (Sweden)

    S. Muthuraman

    2013-08-01

    Full Text Available - Experiments to measure the condensation heat transfer coefficient and the pressure drop in brazed plate heat exchangers (BPHEs were performed with the refrigerants R410A and R22. Brazed plate heat exchangers with different chevron angles of 45°, 35°, and 20° were used. Varying the mass flux, the condensation temperature, and the vapor quality of the refrigerant, we measured the condensation heat transfer coefficient and the pressure drops. Both the heat transfer coefficient and the pressure drop increased proportionally with the mass flux and the vapor quality and inversely with the condensation temperature and the chevron angle.

  3. Design, fabrication, and performance of brazed, graphite electrode, multistage depressed collectors with 500-W, continuous wave, 4.8- to 9.6-GHz traveling-wave tubes

    Science.gov (United States)

    Ramins, Peter; Ebihara, Ben

    1989-01-01

    A small, isotropic graphite electrode, multistage depressed collector (MDC) was designed, fabricated, and evaluated in conjunction with a 500-W, continuous wave (CW), 4.8- to 9.6-GHz traveling-wave tube (TWT). The carbon electrode surfaces were used to improve the TWT overall efficiency by minimizing the secondary electron emission losses in the MDC. The design and fabrication of the brazed graphite MDC assembly are described. The brazing technique, which used copper braze filler metal, is compatible with both vacuum and the more commonly available hydrogen atmosphere brazing furnaces. The TWT and graphite electrode MCC bakeout, processing, and outgassing characteristics were evaluated and found to be comparable to TWT's equipped with copper electrode MDC's. The TWT and MDC performance was optimized for broadband CW operation at saturation. The average radiofrequency (RF), overall, and MDC efficiencies were 14.9, 46.4, and 83.6 percent, respectively, across the octave operating band. A 1500-hr CW test, conducted without the use of an appendage ion pump, showed no gas buildup and excellent stability of the electrode surfaces.

  4. Refractory duodenal ulcer

    Directory of Open Access Journals (Sweden)

    Al Freihi Hussein

    1995-01-01

    Full Text Available Refractory or intractable ulcer is defined as an ulcer that fails to heal completely after eight to twelve weeks, despite appropriate treatment with a modern antiulcer therapy in a compliant patient. Refractory ulcer should be suspected in individuals diagnosed to have peptic ulcer if their symptoms persist longer than usual: occurrence of complications or simply their ulcers fail to heal, since up to 25% of such patients remain asymptomatic. Conditions associated with refractory ulcer include noncompliance, continuous consumption of nonsteroidal anti-inflam-matory drugs, acid hypersecretion, smoking. male gender and other factors with questionable role like advanced age, large ulcer size, prolonged duration of symptoms and the presence of complication like bleeding. Nonpeptic ulcers like tuberculosis, malignancy, Crohn′s disease and primary intestinal lymphoma should always be considered in the differential diagnosis. Colonization with H. pylori which is well-known as a cause of frequent recurrences, has not been linked with refractoriness. Patients with refractory ulcers must undergo thorough re-evaluation including repeated endoscopies, obtaining biopsies for microbiology and histology and determination of serum-gastrin level. Once diseases with identifiable etiologies have been ruled out, aggressive medical management with single or multiple antiulcer drugs should be instituted. Such treatments will virtually heal all refractory ulcers. Surgery should be reserved for patients whose ulcers fail to respond to optimal medical therapy or those who develop com-plications necessitating surgical intervention.

  5. Refractory Materials for Flame Deflector Protection System Corrosion Control: Refractory Ceramics Literature Survey

    Science.gov (United States)

    Calle, Luz Marina; Hintze, Paul E.; Parlier, Christopher R.; Curran, Jerome P.; Kolody, Mark; Perusich, Stephen; Whitten, Mary C.; Trejo, David; Zidek, Jason; Sampson, Jeffrey W.; Coffman, Brekke E.

    2009-01-01

    Ceramics can be defmed as a material consisting of hard brittle properties produced from inorganic and nonmetallic minerals made by firing at high temperatures. These materials are compounds between metallic and nonmetallic elements and are either totally ionic, or predominately ionic but having some covalent character. This definition allows for a large range of materials, not all applicable to refractory applications. As this report is focused on potential ceramic materials for high temperature, aggressive exposure applications, the ceramics reviewed as part of this report will focus on refractory ceramics specifically designed and used for these applications. Ceramic materials consist of a wide variety of products. Callister (2000) 1 characterized ceramic materials into six classifications: glasses, clay products, refractories, cements, abrasives, and advanced ceramics. Figure 1 shows this classification system. This review will focus mainly on refractory ceramics and cements as in general, the other classifications are neither applicable nor economical for use in large structures such as the flame trench. Although much work has been done in advanced ceramics over the past decade or so, these materials are likely cost prohibitive and would have to be fabricated off-site, transported to the NASA facilities, and installed, which make these even less feasible. Although the authors reviewed the literature on advanced ceramic refractories 2 center dot 3 center dot 4 center dot 5 center dot 6 center dot 7 center dot 8 center dot 9 center dot 10 center dot 11 center dot 12 after the review it was concluded that these materials should not be ' the focus of this report. A review is in progress on materials and systems for prefabricated refractory ceramic panels, but this review is focusing more on typical refractory materials for prefabricated systems, which could make the system more economically feasible. Refractory ceramics are used for a wide variety of applications

  6. Joining of beryllium by braze welding technique: preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Banaim, P.; Abramov, E. [Ben-Gurion Univ. of the Negev, Beersheba (Israel); Zalkind, S.; Eden, S.

    1998-01-01

    Within the framework of some applications, there is a need to join beryllium parts to each other. Gas Tungsten Arc Braze Welds were made in beryllium using 0.3 mm commercially Aluminum (1100) shim preplaced at the joint. The welds exhibited a tendency to form microcracks in the Fusion Zone and Heat Affected Zone. All the microcracks were backfilled with Aluminum. (author)

  7. Enhanced corrosion protection by microstructural control of aluminium brazing sheet

    NARCIS (Netherlands)

    Norouzi Afshar, F.

    2013-01-01

    Aluminium brazing sheet is a sandwich material made out of two aluminium alloys (AA4xxx/AA3xxx) and is widely used in automotive heat exchangers. One of the main performance criteria for heat exchanger units is the lifetime of the product. The lifetime of the heat exchanger units is determined by th

  8. RHI Refractories Opens Dalian Plant

    Institute of Scientific and Technical Information of China (English)

    Stefan Pirker

    2004-01-01

    @@ End of November the opening ceremony of the RHI Refractories Dalian plant took place in the presence of 250 guests from China and Europe. RHI Refractories welcomed highly official guests from the Dalian City and the Dalian Development Area, the Supervisory Board of RHI, the company's biggest shareholder, the Board of Management, representatives of customers in China as well as Professors of China's refractory academic field. The ceremony' s highlight was the speech of Professor Zhong Xiangchong from Zhengzhou University, member of the China Academy of Science, who pointed out RHI Refractories' long and successful history of refractory innovations during the last decades and the future possibilities of collaboration with RHI Refractories.

  9. High-Density Infrared Surface Treatments of Refractories

    Energy Technology Data Exchange (ETDEWEB)

    Tiegs, T.N.

    2005-03-31

    Refractory materials play a crucial role in all energy-intensive industries and are truly a crosscutting technology for the Industries of the Future (IOF). One of the major mechanisms for the degradation of refractories and a general decrease in their performance has been the penetration and corrosion by molten metals or glass. Methods and materials that would reduce the penetration, wetting, and corrosive chemistry would significantly improve refractory performance and also maintain the quality of the processed liquid, be it metal or glass. This report presents the results of an R&D project aimed at investigating the use of high-density infrared (HDI) heating to surface treat refractories to improve their performance. The project was a joint effort between Oak Ridge National Laboratory (ORNL) and the University of Missouri-Rolla (UMR). HDI is capable of heating the near-surface region of materials to very high temperatures where sintering, diffusion, and melting can occur. The intended benefits of HDI processing of refractories were to (1) reduce surface porosity (by essentially sealing the surface to prevent liquid penetration), (2) allow surface chemistry changes to be performed by bonding an adherent coating onto the underlying refractory (in order to inhibit wetting and/or improve corrosion resistance), and (3) produce noncontact refractories with high-emissivity surface coatings.

  10. RESEARCH ON REFRACTORY SUPERALLOYS IN THE HTM 21 PROJECT

    Institute of Scientific and Technical Information of China (English)

    Y.F.Gu; Y.Yamabe-Mitarai; C.Huang; H.Harada

    2005-01-01

    It was proposed that a new class of alloys based on platinum group metals (PGMs) were called refractory superalloys.These refractory superalloys have an fcc and LI2 coherent two-phase structure (similar to that of Ni-based superalloys), high melting temperatures and good potential as structural materials used at temperatures up to 1800℃.Our recent results on the microstructure evolution, deformation and fracture behavior of some of these refracotry superalloys, especial Ir- and Rh-base refractory superalloys were reported.

  11. Dissolution behavior of Cu in Cu-Ag and Cu-P brazing alloys using weld brazing%溶解钎焊时Cu在Cu-Ag及Cu-P合金钎料中的溶解行为

    Institute of Scientific and Technical Information of China (English)

    李一楠; 王长文; 彭子龙; 闫久春; 刘雪松

    2011-01-01

    研究溶解钎焊条件下母材Cu在Cu-Ag及Cu-P合金钎料中的溶解行为.测量了在800~920℃的温度范围内铜箔在Cu-P和Cu-Ag合金中的溶解厚度.推导并计算出Cu在这两种合金钎料中的溶解速度常数存在如下关系:kCu-p(T)=10kCu-A(T).结果表明,采用溶解钎焊工艺时在相同条件下液态Cu-P合金对母材Cu的溶解量大于Cu-Ag合金的.由于溶解钎焊工艺在一个热循环内具有反应时间短和温度变化快的特点,因此Cu在液态钎料中快的溶解反应速度是实现溶解钎焊的根本原因.同时,P元素与Ag元素相比具有加速溶解母材的作用,是实现溶解钎焊必不可少的合金元素.研究了合金元素的添加对焊接接头力学性能的影响,提出了获得良好力学性能的钎料成分设计原则.%The dissolution behavior of base metal Cu in the Cu-Ag and Cu-P brazing alloys using weld brazing was researched.The thickness loss of Cu foil in contact with Cu-P and Cu-Ag alloys at 800-920 ℃ was measured.And the dissolution rate constants in both alloys were calculated as the following relation:kcu-p(T)=1 0kCu.Ag(T),which explains the special phenomenon that the dissolving amount of copper in Cu-P liquid alloys is larger than that in Cu-Ag alloys under the same condition.As weld brazing has its own characteristics of short reaction time and quick temperature variation in one thermal cycle,the quick dissolution rate of copper in filler metals is the main reason to achieve weld brazing.It can be concluded that element P is indispensable in filler metals compared with element Ag as the function of accelerating dissolution during weld brazing.Finally,the influences of the addition of alloy element on mechanical performance of the welding joints were studied and the design principles of filler metals for weld brazing were proposed to achieve good mechanical performance.

  12. Refractory peptic ulcer disease.

    Science.gov (United States)

    Napolitano, Lena

    2009-06-01

    Refractory PUD is a diagnostic and therapeutic challenge. Optimal management of severe or refractory PUD requires a multidisciplinary team approach, using primary care providers, gastroenterologists, and general surgeons. Medical management has become the cornerstone of therapy. Identification and eradication of H pylori infection combined with acid reduction regimens can heal ulceration and also prevent recurrence. Severe, intractable or recurrent PUD and associated complications mandates a careful and methodical evaluation and management strategy to determine the potential etiologies and necessary treatment (medical or surgical) required.

  13. Evaluation of Laser Braze-welded Dissimilar Al-Cu Joints

    Science.gov (United States)

    Schmalen, Pascal; Plapper, Peter

    The thermal joining of Aluminum and Copper is a promising technology towards automotive battery manufacturing. The dissimilar metals Al-Cu are difficult to weld due to their different physicochemical characteristics and the formation of intermetallic compounds (IMC), which have reduced mechanical and electric properties. There is a critical thickness of the IMCs where the favored mechanical properties of the base material can be preserved. The laser braze welding principle uses a position and power oscillated laser-beam to reduce the energy input and the intermixture of both materials and therefore achieves minimized IMCs thickness. The evaluation of the weld seam is important to improve the joint performance and enhance the welding process. This paper is focused on the characterization and quantification of the IMCs. Mechanical, electrical and metallurgical methods are presented and performed on Al1050 and SF-Cu joints and precise weld criteria are developed.

  14. Effect of Heat Treatment on High Temperature Stress Rupture Strength of Brazing Seam for Nickel-base Superalloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to enhance the high-temperature stress rupture strength of brazing seam by heat treatment, it was diffusion treated, then solution heat treated, and finally aging treated. The microstructure of brazing seam especially morphology of phase and boride was observed and the strength of brazing seam was measured in this process. The results show that heat treatment can enhance high-temperature stress rupture strength by improving the microstructure of brazing seam. The strength of brazing seam after solution heat treatment decreases in comparison with that only after diffusion treatment while aging treatment after solution heat treatment increases the strength of brazing seam.

  15. Microstructure characteristics and mechanical property of aluminum alloy/stainless steel lap joints fabricated by MIG welding-brazing process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Hongtao, E-mail: hitzht@yahoo.com.cn [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Liu Jiakun [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2011-07-25

    Highlights: {yields} Wrought aluminum and stainless steel was joined with welding-brazing process. {yields} Effect of different layers on spreadability of molten filler metal was examined. {yields} Mechanical property of the joints with different heat inputs was investigated. {yields} Microstructure of the joints were also studied by OM, SEM and TEM. {yields} Phase composition was ascertained by diffraction spot and XRD analysis. - Abstract: Lap joints of aluminum alloy 2B50 and stainless steel 1Cr18Ni9Ti were welded by MIG welding-brazing method with 4043 Al-Si filler metal. The effect of aluminizing coating and galvanized zinc coating on fusion metal spreadability were studied. The aluminized coating had limited effect to promote weld surface appearance and obvious micro-cracks were found between the compound layer and the steel side. The fracture in tensile tests occurred at the interfacial layer of the weld with a low tensile strength about 60 MPa. Joints between aluminum alloy and galvanized steel had good surface appearances and the intermetallic compound in fusion zone region close to joint interface was Al{sub 4.5}FeSi. The thickness of the intermetallic compound layer varied from about 5 {mu}m to 15 {mu}m depending on the heat input and the highest tensile strength of lap joint could reached 193.6 MPa when the heat input is 0.846 KJ/cm.

  16. Interface structure and mechanical property of the brazed joint of graphite and copper

    Institute of Scientific and Technical Information of China (English)

    XIE Fengchun; ZHANG Lixia; FENG Jicai; HE Peng

    2009-01-01

    A kind of self-made AgCuTiSn braze alloy powder was used to join graphite and copper. The whole brazing process was performed under vacuum circumstances at different temperatures (1033-1193 K) for several holding time (300-1800 s). According to scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and electron probe X-ray microanalysis (EPMA) results, the reaction products of the interface are TiC, Ti3Sn, Cu(s. s), Ag(s. s) and Cu-Sn compound. As the brazing parameters increase, the quantity of Ag(s. s) in the braze alloy and C fibers on graphite/AgCuTiSn interface reduce, while that of Cu (s. s) in the braze alloy improves. When the brazing temperature is 1093 K and holding time is 900 s, the joint can obtain the maximum room temperature shear strength 24 MPa.

  17. Characterization of Brazed Joints of C-C Composite to Cu-clad-Molybdenum

    Science.gov (United States)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon-carbon composites with either pitch+CVI matrix or resin-derived matrix were joined to copper-clad molybdenum using two active braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward de-lamination in resin-derived C-C composite due to its low inter-laminar shear strength. Extensive braze penetration of the inter-fiber channels in the pitch+CVI C-C composites was observed. The relatively low brazing temperatures (Cu-clad-Mo/braze interface and higher hardness in Ticusil (approx.85-250 HK) than in Cusil-ABA (approx.50-150 HK). These C-C/Cu-clad-Mo joints with relatively low thermal resistance may be promising for thermal management applications.

  18. Refractory Minerals in Henan Province

    Institute of Scientific and Technical Information of China (English)

    JIN Qinguo; LI Jing; LIU Jiehua; LIU Yanjun

    2004-01-01

    Henan province is very rich in refractory minerals of many varieties including silica, dolomite, graphite,pearlite, sepiolite, olivine, and sillimanite group minerals, besides the abundant reserves of fireclay and bauxite,which lay a good foundation for the development of the refractories industry of the province. The paper introduces the reserves, distribution and character of the refractory minerals in Henan province.

  19. Dynamic Testing of Gasifier Refractory

    Energy Technology Data Exchange (ETDEWEB)

    Michael D. Mann; Wayne S. Seames; Devdutt Shukla; Xi Hong; John P. Hurley

    2005-12-01

    The University of North Dakota (UND) Chemical Engineering Department in conjunction with the UND Energy & Environmental Research Center (EERC) have initiated a program to examine the combined chemical (reaction and phase change) and physical (erosion) effects experienced by refractory materials under slagging coal gasification conditions. The goal of this work is to devise a mechanism of refractory loss under these conditions. The controlled-atmospheric dynamic corrodent application furnace (CADCAF) was utilized to simulate refractory/slag interactions under dynamic conditions that more realistically simulate the environment in a slagging coal gasifier than any of the static tests used previously by refractory manufacturers and researchers. High-alumina and high-chromia refractory bricks were tested using slags obtained from two solid fuel gasifiers. Testing was performed at 1475 C in a reducing atmosphere (2% H{sub 2} in N{sub 2}) The CADCAF tests show that high-chrome refractories have greater corrosion resistance than high-aluminum refractories; coal slag readily diffuses into the refractory through its grain boundaries; the refractory grains are more stable than the matrix in the tests, and the grains are the first line of defense against corrosion; calcium and alkali in the slag are more corrosive than iron; and silicon and calcium penetrate the deepest into the refractory. The results obtained from this study are preliminary and should be combined with result from other research programs. In particular, the refractory corrosion results from this study should be compared with refractories removed from commercial gasifiers.

  20. Refractory chronic migraine

    DEFF Research Database (Denmark)

    Martelletti, Paolo; Katsarava, Zaza; Lampl, Christian

    2014-01-01

    The debate on the clinical definition of refractory Chronic Migraine (rCM) is still far to be concluded. The importance to create a clinical framing of these rCM patients resides in the complete disability they show, in the high risk of serious adverse events from acute and preventative drugs...

  1. Infrared Brazing Ti50Ni50 and Invar Using Ag-Based Filler Foils

    Science.gov (United States)

    Shiue, R. K.; Chang, Y. H.; Wu, S. K.

    2013-10-01

    Infrared brazing Ti50Ni50 and Invar using BAg-8 and Cusil-ABA foils was investigated. The Ag-Cu eutectic matrix dominates both brazed joints. The maximum shear strengths of the brazed joints using BAg-8 and Cusil-ABA fillers are 158 and 249 MPa. Failure of interfacial Fe2Ti/Ni3Ti reaction layers is responsible for the BAg-8 joint. In contrast, the Cusil-ABA brazed joint is fractured along the interfacial Fe2Ti intermetallic compound. Both fractographs are characterized with cleavage dominated fracture.

  2. Status epilepticus: Refractory and super-refractory.

    Science.gov (United States)

    Dubey, Deepanshu; Kalita, Jayantee; Misra, Usha K

    2017-01-01

    Status epilepticus (SE) is an important neurological emergency. It is defined as seizures lasting for 5 minutes or more or recurrent seizures without recovery of consciousness to baseline between the attacks. Refractory SE (RSE) is defined as SE persisting despite sufficient dose of benzodiazepines and at least one antiepileptic drug (AED), irrespective of time. Super refractory SE (SRSE) is defined as SE that continues for 24 hours or more after the use of anesthetic therapy, including cases that recur on weaning of the anesthestic agent. RSE occurs in 23%-48% of the patients and SRSE in approximately 22% of the patients with SE. In general, RSE occurs in patients with new-onset seizures rather than in patients with chronic epilepsy. The etiology of RSE in developing countries is dominated by central nervous system (CNS) infections and head injury compared to stroke and drug withdrawal in the developed countries. The treatment of RSE and SRSE is not evidence based. Following benzodiazepines, the second line antiepileptic drugs include sodium valproate, phenytoin, levetiracetam, and anesthetic drugs such as midazolam, phenobarbital, and propofol. Most intravenous anesthetic drugs produce hypotension and respiratory suppression; therefore, patients with RSE are managed in intensive care units (ICUs). In RSE patients, electroencephalogram (EEG) burst suppression with interburst interval of 2-20 s or even flat EEG has been tried. Recently, concerns have been raised on the safety of burst suppression in RSE and SRSE. The paucity of ICUs in developing countries limits the use of these management protocols. There is a need to explore intravenous AEDs with safer cardiovascular and respiratory profile for the management of SE.

  3. "A High Speed Laser Profiling Device for Refractory Lininig Thickness Measurements In a Gasifier with Cross-Cut to the Metals, Forest Products, Chemical and Power Generation Industries"

    Energy Technology Data Exchange (ETDEWEB)

    Michel Bonin; Tom Harvill; Jared Hoog; Don Holve; Alan Alsing; Bob Clark; Steve Hrivnak

    2007-11-01

    Process Metrix began this project with the intent of modifying an existing ranging system and combining the same with a specially designed optical scanner to yield three dimensional range images that could be used to determine the refractory lining thickness in a gasifier. The goal was to make these measurements during short outages while the gasifier was at or near operating temperature. Our initial estimates of the photon counts needed for the modulation-based range finder were optimistic, and we were forced to undertake a redesign of the range finder portion of the project. This ultimately created significant and unanticipated time delays that were exacerbated when Acuity Technologies, the subcontractor responsible for delivering the redesigned range finder, failed to deliver electrical components capable of meeting the specific range error requirements needed for accurate lining thickness measurement. An extensive search for an alternate, off-the-shelf solution was unsuccessful, and Process Metrix was forced to undertake the electronics development internally without project funds. The positive outcome of this effort is a documented set of range finder electronics that have exceptional accuracy, simplicity, temperature stability and detection limit; in sum a package perfectly suited to the measurement requirements and within our control. It is unfortunate yet understandable, given the time delays involved in reaching this milestone, that the Department of Energy decided not to continue the project to completion. The integration of this electronics set into the optomechanical hardware also developed within the scope of the project remains as follow-on project that Process Metrix will finish within the calendar year 2008. Testing in the gasifier is, at this point, not certain pending the award of additional funding needed for field trials. Eastman, our industrial partner in this project, remains interested in evaluating a finished system, and working together we

  4. Refractory headache: classification and nomenclature.

    Science.gov (United States)

    Levin, Morris

    2008-06-01

    There are a number of reasons to attempt to define and classify refractory headache disorders. Particularly important are the potential benefits in the areas of research, treatment, and medical cost reimbursement. There are challenges in attempting to classify refractory forms of headaches, including the lack of biological or other objective markers and a lack of consensus among practitioners as to what qualifies as refractoriness, or even if a separate category for refractory migraine and other refractory headaches needs to be established. A definition of refractory migraine has been proposed by Schulman et al in this issue ("Defining Refractory Migraine [RM] and Refractory Chronic Migraine [RCM]: Proposed Criteria for the Refractory Headache Special Interests Section of the American Headache Society"), which should be tested for validity and usefulness. It seems reasonable to consider adding this defined syndrome to the International Classification of Headache Disorders, second edition (ICHD-II). In this article, options for adding refractory headache syndromes to the ICHD are discussed with pros and cons for each. Two "best" options for adding the disorder "refractory migraine" to the ICHD are presented along with an illustrative case example.

  5. Theoretical study and numerical simulation of the stress fields of the Al2O3 joints brazed with composite filler materials

    Institute of Scientific and Technical Information of China (English)

    Yang Jianguo; Ji Shude; Fang Hongyuan

    2006-01-01

    Non-linear finite element code MSC.Marc(c) was utilized to analysis the field of stress of the Al2O3 joints brazed with composite filler materials.The properties of the filler materials were defined by using the mixing law, method of MoriTanaka and theory of Eshelby to ensure the accuracy and reliability of results of finite element method (FEM).The results show stress in brazed beam is higher than that in base material.The maximal stress can be found in the interface of joint.And the experimental results show that the shear strength of joints increases from 93.75 MPa ( Al2O3p 0vol.%) to 135.32 MPa ( Al2O3p 15vol.% ) when composition of titanium is 3wt% in the filler metal.

  6. Joining and Integration of Advanced Carbon-Carbon Composites to Metallic Systems for Thermal Management Applications

    Science.gov (United States)

    Singh, M.; Asthana, R.

    2008-01-01

    Recent research and development activities in joining and integration of carbon-carbon (C/C) composites to metals such as Ti and Cu-clad-Mo for thermal management applications are presented with focus on advanced brazing techniques. A wide variety of carbon-carbon composites with CVI and resin-derived matrices were joined to Ti and Cu-clad Mo using a number of active braze alloys. The brazed joints revealed good interfacial bonding, preferential precipitation of active elements (e.g., Ti) at the composite/braze interface. Extensive braze penetration of the inter-fiber channels in the CVI C/C composites was observed. The chemical and thermomechanical compatibility between C/C and metals at elevated temperatures is assessed. The role of residual stresses and thermal conduction in brazed C/C joints is discussed. Theoretical predictions of the effective thermal resistance suggest that composite-to-metal brazed joints may be promising for lightweight thermal management applications.

  7. Analysis of Laser-Brazed Diamond Particle Microstructures

    Directory of Open Access Journals (Sweden)

    Zhibo YANG

    2015-11-01

    Full Text Available Brazing diamond particles to a steel substrate using Ni-based filler alloy was carried out via laser in an argon atmosphere. The brazed diamond particles were detected by scanning electron microscope (SEM, X-ray diffraction (XRD, and energy dispersive X-ray spectroscopy (EDS. The formation mechanism of carbide layers was discussed. All the results indicated that a high-strength bond between the diamond particles and the steel substrate was successfully realized. The chromium in the Ni-based alloy segregated preferentially to the surfaces of the diamonds to form a chromium-rich reaction product, and the bond between the alloy and the steel substrate was established through a cross-diffusion of iron and Ni-based alloy.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9626

  8. An unconventional set-up for fluxless brazing of aluminium

    CERN Document Server

    Loos, Robert

    1999-01-01

    In order to successfully braze aluminium alloy assemblies without the use of oxide-removing fluxes, an evironment with very low contaminant level is mandatory. This is mostly achieved by using a vacuum furnace. Brazing under inert gas of sufficient purity is also possible. The method reported upon here makes use of a stainless steel bag which can enter a traditional air furnace. The bag is evacuated, giving a well distributed mechanical pressure on the parts to join. The intrinsic handicap of poor vacuum is compensated by regular inert gas flushing, even at high temperatures. The set-up works rather well, and the idea is believed to yield a valuable strategic and economic option, for the realization of special equipment as well as for prototyping work. We intend to use the principle for the CMS Preshower cooling screens.

  9. Laser Brazing with Beam Scanning: Experimental and Simulative Analysis

    Science.gov (United States)

    Heitmanek, M.; Dobler, M.; Graudenz, M.; Perret, W.; Göbel, G.; Schmidt, M.; Beyer, E.

    Laser beam brazing with copper based filler wire is a widely established technology for joining zinc-coated steel plates in the body-shop. Successful applications are the divided tailgate or the zero-gap joint, which represents the joint between the side panel and the roof-top of the body-in-white. These joints are in direct view to the customer, and therefore have to fulfil highest optical quality requirements. For this reason a stable and efficient laser brazing process is essential. In this paper the current results on quality improvement due to one dimensional laser beam deflections in feed direction are presented. Additionally to the experimental results a transient three-dimensional simulation model for the laser beam brazing process is taken into account. With this model the influence of scanning parameters on filler wire temperature and melt pool characteristics is analyzed. The theoretical predictions are in good accordance with the experimental results. They show that the beam scanning approach is a very promising method to increase process stability and seam quality.

  10. A study on brazing of Glidcop® to OFE Cu for application in Photon Absorbers of Indus-2

    Science.gov (United States)

    Yadav, D. P.; Kaul, R.; Ram Sankar, P.; Kak, A.; Ganesh, P.; Shiroman, R.; Singh, R.; Singh, A. P.; Tiwari, P.; Abhinandan, L.; Kukreja, L. M.; Shukla, S. K.

    2012-11-01

    The paper describes an experimental study aimed at standardizing brazing procedure for joining Glidcop to OFE Cu for its application in upgraded photon absorbers of 2.5 GeV synchrotron radiation source, Indus-2. Two different brazing routes, involving brazing with silver base (BVAg-8) and gold base (50Au/50Cu) alloys, were studied to join Glidcop to OFE Cu. Brazing with both alloys yielded helium leak tight and bakeable joints with acceptable shear strengths.

  11. Refractory gastroesophageal reflux disease

    OpenAIRE

    Joaquim Prado P. Moraes-Filho

    2012-01-01

    CONTEXT: Gastroesophageal reflux disease (GERD) is a condition which develops when the reflux of stomach contents causes troublesome symptoms and/or complications. Its pathophysiology, diagnosis and treatment have frequently been analyzed but it is interesting to review some aspects of the GERD refractory patients to the proton pump inhibitors treatment. The treatment encompasses behavioral measures and pharmacological therapy. The majority of the patients respond well to proton pump inhibito...

  12. Colectomy for refractory constipation

    DEFF Research Database (Denmark)

    Raahave, Dennis; Loud, Franck Bjørn; Christensen, Elsebeth;

    2010-01-01

    OBJECTIVE: This study evaluated the type of colectomy, postoperative complications, functional results, and satisfaction in patients with constipation refractory to conservative therapy. Further, colonic transit time (CTT), faecal load (coprostasis), and colon length (redundancies) were compared...... had at hemicolectomy, 11 patients a subtotal colectomy and 3 patients an ileostomy. Two patients had an anastomotic leak and one died. In 11 patients, further surgery was necessary, because of recurrent constipation. Abdominal pain disappeared and defecation patterns improved significantly to 1-4 per...

  13. Monitoring of Refractory wall recession using radar technique

    Energy Technology Data Exchange (ETDEWEB)

    University of missouri

    2003-12-30

    Furnaces are the most crucial components in the glass and metallurgical industry. Like any other components in an industry, furnaces require periodic maintenance and repair. Today, furnaces are being operated at higher temperatures and for longer periods of time thus increasing the rate of wear and tear on the furnace refractory lining. As a result of the competitive market facing these industries, longer furnace lifetime with shorter maintenance downtime are increasingly required. Higher fuel consumption, low production and safety are issues that accompany delayed maintenance. Consequently, there is a need to know the state of a refractory wall to prevent premature or unnecessary maintenance shutdowns. For many years the observation skills of an experienced operator has been the primary source of evaluating the wear associated with a refractory wall. The rate of regression of a refractory lining depends on the type of the refractory lining, the materials Monitoring of Refractory Wall Recession Using Frequency-Modulated Continuous-Wave (FM-CW) Radar Techniques: A Proof-of-Concept Study, Final Report, Submitted to the Department of Energy (DOE), September 2003. being melted, seepage, mechanical stresses, and temperature. Moreover, the regression of a refractory lining is also not uniform throughout a furnace and it is more prominent at the metal line along the sidewalls as this region is exposed to hot gaseous byproducts and flowing molten material. Hence, more accurate measurement techniques are required to determine the local residual thickness of a refractory lining so as to utilize the refractory lining to the maximum extent possible. The use of isotope radiators, thermocouples and endoscopes has also been investigated for monitoring regression. These techniques are capable of providing scanned thermal images showing the profile of the refractory wall. However, these techniques can only provide relative profile information and cannot provide absolute thickness

  14. Refractory status epilepticus

    Directory of Open Access Journals (Sweden)

    Sanjay P Singh

    2014-01-01

    Full Text Available Refractory status epilepticus is a potentially life-threatening medical emergency. It requires early diagnosis and treatment. There is a lack of consensus upon its semantic definition of whether it is status epilepticus that continues despite treatment with benzodiazepine and one antiepileptic medication (AED, i.e., Lorazepam + phenytoin. Others regard refractory status epilepticus as failure of benzodiazepine and 2 antiepileptic medications, i.e., Lorazepam + phenytoin + phenobarb. Up to 30% patients in SE fail to respond to two antiepileptic drugs (AEDs and 15% continue to have seizure activity despite use of three drugs. Mechanisms that have made the treatment even more challenging are GABA-R that is internalized during status epilepticus and upregulation of multidrug transporter proteins. All patients of refractory status epilepticus require continuous EEG monitoring. There are three main agents used in the treatment of RSE. These include pentobarbital or thiopental, midazolam and propofol. RSE was shown to result in mortality in 35% cases, 39.13% of patients were left with severe neurological deficits, while another 13% had mild neurological deficits.

  15. 78 FR 53159 - Standard for Welding, Cutting, and Brazing; Extension of the Office of Management and Budget's...

    Science.gov (United States)

    2013-08-28

    ... Occupational Safety and Health Administration Standard for Welding, Cutting, and Brazing; Extension of the..., Cutting, and Brazing (29 CFR Part 1910, Subpart Q). The information collected is used by employers and workers whenever welding, cutting, and brazing are performed. The purpose of the information is to...

  16. Critical Issues for Producing UHTC-Brazed Joints: Wetting and Reactivity

    Science.gov (United States)

    Passerone, A.; Muolo, M. L.; Valenza, F.

    2016-08-01

    A brief survey is presented of the most important interaction phenomena occurring at the solid-liquid interfaces in metal-ceramic systems at high temperatures, with special attention to the most recent developments concerning wetting and joining transition metals diborides. These phenomena are described and discussed from both the experimental and theoretical points of view in relation to joining ceramic and metal-ceramic systems by means of processes in the presence of a liquid phase (brazing, TLPB etc.). It is shown that wetting and the formation of interfacial dissolution regions are the results of the competition between different phenomena: dissolution of the ceramic in the liquid phase, reaction and formation of new phases at the solid-liquid interface, and drop spreading along the substrate surface. We emphasize the role of phase diagrams to support both the design of the experiments and the choice of active alloying elements, and to interpret the evolution of the system in relation to temperature and composition. In this respect, the sessile-drop technique has been shown to be helpful in assessing critical points of newly calculated phase diagrams. These studies are essential for the design of joining processes, for the creation of composite materials, and are of a particular relevance when applied to UHTC materials.

  17. Interfacial metallurgy study of brazed joints between tungsten and fusion related materials for divertor design

    Science.gov (United States)

    Zhang, Yuxuan; Galloway, Alexander; Wood, James; Robbie, Mikael Brian Olsson; Easton, David; Zhu, Wenzhong

    2014-11-01

    In the developing DEMO divertor, the design of joints between tungsten to other fusion related materials is a significant challenge as a result of the dissimilar physical metallurgy of the materials to be joined. This paper focuses on the design and fabrication of dissimilar brazed joints between tungsten and fusion relevant materials such as EUROFER 97, oxygen-free high thermal conductivity (OFHC) Cu and SS316L using a gold based brazing foil. The main objectives are to develop acceptable brazing procedures for dissimilar joining of tungsten to other fusion compliant materials and to advance the metallurgical understanding within the interfacial region of the brazed joint. Four different butt-type brazed joints were created and characterised, each of which were joined with the aid of a thin brazing foil (Au80Cu19Fe1, in wt.%). Microstructural characterisation and elemental mapping in the transition region of the joint was undertaken and, thereafter, the results were analysed as was the interfacial diffusion characteristics of each material combination produced. Nano-indentation tests are performed at the joint regions and correlated with element composition information in order to understand the effects of diffused elements on mechanical properties. The experimental procedures of specimen fabrication and material characterisation methods are presented. The results of elemental transitions after brazing are reported. Elastic modulus and nano-hardness of each brazed joints are reported.

  18. Experimental study of W-Eurofer laser brazing for divertor application

    Energy Technology Data Exchange (ETDEWEB)

    Munez, C.J., E-mail: claudio.munez@urjc.es [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Garrido, M.A. [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Rams, J.; Urena, A. [Dept. de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain)

    2011-11-15

    Highlights: > Laser brazing system as a suitable technique to joint W and Eurofer alloys. > High residual stresses at the bonding were produced. > Laser brazing of powder metallurgy W alloys added porosity in the solidified pool. > The CSM methodology as a suitable technique to discriminate zones of welding joints. - Abstract: This work can be considered as a preliminary evaluation of the potential of laser brazing for joining tungsten based alloys to reduced activation ferritic-martensitic steels (Eurofer). Brazing of tungsten and EUROFER alloys using a 55Ni-45Ti alloy as a brazer and a high power diode laser (HPDL) as a power source has been investigated. The brazed joints showed solidified pools with good superficial aspect and a high degree of wettability with the both parent sheets, presumably because of the active effect of titanium. Metallurgical brazeability was investigated and nanoindentation measurements were done to evaluate local hardening and stiffness effects associated to dilution phenomena.

  19. Comparative Investigation on Brazing Behavior, Compressive Strength, and Wear Properties of Multicrystalline CBN Abrasive Grains

    Directory of Open Access Journals (Sweden)

    Wen-Feng Ding

    2014-05-01

    Full Text Available In order to fabricate the abrasive wheels with good grain self-sharpening capacity, two types of multicrystalline CBN grains, that is, polycrystalline CBN (PCBN and binderless CBN (BCBN, were brazed using Cu-Sn-Ti alloy, respectively. Comparative investigation on the brazing interface, compressive strength, and wear properties of the different grains was carried out. Results obtained show that the PCBN grains have more intricate reaction, more complicated resultants, and thicker reaction layer than the BCBN counterparts under the identical brazing conditions. Though the average compressive strength of the PCBN grains is similar to that of BCBN ones, stronger self-sharpening action by virtue of the microfracture behavior takes place with BCBN grains during grinding. As a consequence, compared to the brazed PCBN wheels and the conventional monocrystalline CBN (MCBN ones, longer service life is obtained for the brazed BCBN wheels.

  20. Refractories Utilizability for Slagging Gasifiers

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Slagging coal gasification process became a highlight of coal chemical industry in China during the last decade. Refractory lining's life of slagging gasifiers is one of the most critical factors for a cost -effective operation. The paper introduces current status of coal gasification in China, lining structure of slagging gasifiers and performance of refractory lining. It also summarizes the major factors impacting on refractory wear in slagging coal gasifiers in four Chinese chemical plants, based on ten years of industrial experience. The utilizability is discussed in terms of cost -effectiveness of high chromia refractories and possibility of the alternatives.

  1. 优化了栅电极溅射工艺的难熔金属栅MOS电容的性能%Characteristics of Refractory Metal Gate MOS Capacitor with Improved Sputtering Process for Gate Electrode

    Institute of Scientific and Technical Information of China (English)

    李瑞钊; 徐秋霞

    2001-01-01

    论述了通过优化难熔金属栅电极的溅射工艺及采用适当的退火温度修复损伤来提高3nm栅氧W/TiN叠层栅MOS电容的性能.实验选取了合适的TiN厚度来减小应力,以较小的TiN溅射率避免溅射过程对栅介质的损伤,并采用了较高的N2/Ar比率在TiN溅射过程中进一步氮化了栅介质.实验得到了高质量的C-V曲线,并成功地把Nss(表面态密度)降低到了8×1010/cm2以下,达到了与多晶硅栅MOS电容相当的水平.%The technique to improve the performance of W/TiN stacked gate MOS capacitor with 3nm gate oxide is reported by optimizing the sputtering process of a refractory metal gate electrode and adopting a proper anneal temperature to eliminate the damages. Specific methods involved in the optimization of sputtering process include:selecting a proper TiN thickness to reduce stresses;using a smaller sputtering rate to suppress the damages to gate dielectric and adopting a higher N2/Ar ratio during the TiN sputtering process to further nitride the gate dielectric.With these measures,excellent C-V curves are obtained and surface state density (Nss) is successfully reduced to below 8 × 1010cm-2,which is comparable to the polysilicon gate MOS capacitor.

  2. Refractoriness in human atria

    DEFF Research Database (Denmark)

    Skibsbye, Lasse; Jespersen, Thomas; Christ, Torsten

    2016-01-01

    drugs. Cardiomyocyte excitability depends on availability of sodium channels, which involves both time- and voltage-dependent recovery from inactivation. This study therefore aims to characterise how sodium channel inactivation affects refractoriness in human atria. METHODS AND RESULTS: Steady......-state activation and inactivation parameters of sodium channels measured in vitro in isolated human atrial cardiomyocytes were used to parameterise a mathematical human atrial cell model. Action potential data were acquired from human atrial trabeculae of patients in either sinus rhythm or chronic atrial...... in pharmacological management of chronic atrial fibrillation....

  3. Orind Refractories Limited

    Institute of Scientific and Technical Information of China (English)

    Mr R. Mishra; Group Manging Director

    2005-01-01

    @@ "Sight can be acquired, Vision cannot". Orind Refractories Limited (ORIND), China was formed with this rare vision. At a time when the world was testing the tepid waters of China; Mr. Ravin Jhunjhunwala, Chairman of ORIND and the management of ORIND India had looked over the Great Wall to begin a journey of success. Incorported on 18th August 1994 with an initial investment of USD 5 million, ORL caters to the ever-demanding needs of the steel industry and beyond. Incidentally ORIND was the first wholly owned India company to set up base in China. Pesently, ORIND China has a 616 strong work force including 23 expatriates.

  4. Nd:YAG Laser Melting-Brazing Welding Between 5052 Aluminum and Galvanized Steel%5052铝/镀锌钢Nd:YAG激光熔-钎焊

    Institute of Scientific and Technical Information of China (English)

    石岩; 邝玉林; 刘佳; 张宏

    2012-01-01

    利用Nd:YAG激光器实现了5052铝/镀锌钢异种金属板材之间的熔-钎焊连接,并对焊缝成形、接头性能及微观形貌做了分析.分析结果表明,合适的热输入能够有效实现5052铝/镀锌钢异种金属之间的熔-钎焊连接,焊接接头中铝合金母材发生熔化与镀锌钢形成钎焊连接,镀锌钢母材并未发生熔化;焊接接头的抗拉强度为128 N/mm;微观形貌分析表明,在焊缝钎接界面处生成了一层薄金属间化合物层,金属间化合物层的厚度为3~4 μm.%The melting-brazing connection of the dissimilar metal 5052 aluminum alloy/galvanized steel was achieved by using the Nd:YAG laser, and the weld formation, joint performance and microstructure of joint was analyzed. The analysis result indicates that, it can achieve successful melting-brazing connection of 5052 aluminum alloy/galvanized steel, the aluminum in the joint melted and formed a brazed joint with galvanized steel, the galvanized steel hadn't melt; tensile strength of welded joint can be high as 128 N/mm; the microstructure showed that, a thin intermetallic compound layer is generated on the welded brazing interface, its thickness is 3~4 μm.

  5. Evolution of Microstructure in Brazed Joints of Austenitic-Martensitic Stainless Steel with Pure Silver Obtained with Ag-27Cu-5Sn Brazing Filler Material

    Science.gov (United States)

    Gangadharan, S.; Sivakumar, D.; Venkateswaran, T.; Kulkarni, Kaustubh

    2016-12-01

    Brazing of an austenitic-martensitic stainless steel (AMSS) with pure silver was carried out at 1053 K, 1073 K, and 1093 K (780 °C, 800 °C, and 820 °C) with Ag-27Cu-5Sn (wt pct) as brazing filler material (BFM). Wettability of the liquid BFM over base AMSS surface was found to be poor. Application of nickel coating to the steel was observed to enhance the wettability and to enable the formation of a good bond between BFM and the steel. The mechanism responsible for enhanced metallurgical bonding of the BFM with AMSS in the presence of nickel coating was explained based on diffusional interactions and uphill diffusion of iron, chromium and nickel observed in the brazed microstructure. Good diffusion-assisted zone was observed to form on silver side at all three temperatures. Four phases were encountered within the joint including silver solid solution, copper solid solution, Cu3Sn intermetallic and Ni-Fe solid solution. The Cu3Sn intermetallic was present in small amounts in the joints brazed at 1053 K and 1073 K (780 °C and 800 °C). The joint formed at 1093 K (820 °C) exhibited the absence of Cu3Sn, fewer defects and larger diffusion-assisted zone. Hardness of base AMSS was found to reduce during brazing due to austenite reversion and post-brazing sub-zero treatment for 2.5 hours was found suitable to recover the hardness.

  6. Development of Refractories for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    TIAN Shouxin; JIN Congjin; YAO Jinfu; LI Zeya

    2004-01-01

    The paper introduces refractories for continuous casting, especially, refractories for continuous casting for clean steel in baosteel. Developing direction of refractories for continuous casting has been pointed out to satisfy the new metallurgical operating practice.

  7. Al2O3/SUS304 Brazing via AgCuTi-W Composite as Active Filler

    Science.gov (United States)

    Su, Cherng-Yuh; Zhuang, Xie-Zongyang; Pan, Cheng-Tang

    2014-03-01

    Alumina ceramic (α-Al2O3) was brazed to stainless steel (SUS304) using an Ag-Cu-Ti + W composite filler and a traditional active brazing filler alloy (CuSil-ABA). Then, the effects of the presence of W particles and of the brazing parameters on the microstructures and mechanical properties of the brazed joints were investigated. The maximum tensile strength of the joints obtained using Ag-Cu-Ti + W composite filler was 13.2 MPa, which is similar to that obtained using CuSil-ABA filler (13.5 MPa). When the joint was brazed at 930 °C for 30 min, the tensile strengths decreased for both kinds of fillers, although the strength was slightly higher for the Ag-Cu-Ti + W composite filler than for the Ag-Cu-Ti filler. The interfacial microstructure results show that the Ti reacts with W to form a Ti-W-O compound in the brazing alloy. When there are more W particles in the brazing alloy, the thickness of the Ti X O Y reaction layer near the alumina ceramic decreases. Moreover, W particles added to the brazing alloy can reduce the coefficient of thermal expansion of the brazing alloy, which results in lower residual stress between the Al2O3 and SUS304 in the brazing joints and thus yields higher tensile strengths as compared to those obtained using the CuSil-ABA brazing alloy.

  8. IMPROVED CORROSION RESISTANCE OF ALUMINA REFRACTORIES

    Energy Technology Data Exchange (ETDEWEB)

    John P. Hurley; Patty L. Kleven

    2001-09-30

    The initial objective of this project was to do a literature search to define the problems of refractory selection in the metals and glass industries. The problems fall into three categories: Economic--What do the major problems cost the industries financially? Operational--How do the major problems affect production efficiency and impact the environment? and Scientific--What are the chemical and physical mechanisms that cause the problems to occur? This report presents a summary of these problems. It was used to determine the areas in which the EERC can provide the most assistance through bench-scale and laboratory testing. The final objective of this project was to design and build a bench-scale high-temperature controlled atmosphere dynamic corrosion application furnace (CADCAF). The furnace will be used to evaluate refractory test samples in the presence of flowing corrodents for extended periods, to temperatures of 1600 C under controlled atmospheres. Corrodents will include molten slag, steel, and glass. This test should prove useful for the glass and steel industries when faced with the decision of choosing the best refractory for flowing corrodent conditions.

  9. Approaches to refractory epilepsy

    Directory of Open Access Journals (Sweden)

    Jerome Engel

    2014-01-01

    Full Text Available Epilepsy is one of the most common serious neurological conditions, and 30 to 40% of people with epilepsy have seizures that are not controlled by medication. Patients are considered to have refractory epilepsy if disabling seizures continue despite appropriate trials of two antiseizure drugs, either alone or in combination. At this point, patients should be referred to multidisciplinary epilepsy centers that perform specialized diagnostic testing to first determine whether they are, in fact, pharmacoresistant, and then, if so, offer alternative treatments. Apparent pharmacoresistance can result from a variety of situations, including noncompliance, seizures that are not epileptic, misdiagnosis of the seizure type or epilepsy syndrome, inappropriate use of medication, and lifestyle issues. For patients who are pharmacoresistant, surgical treatment offers the best opportunity for complete freedom from seizures. Surgically remediable epilepsy syndromes have been identified, but patients with more complicated epilepsy can also benefit from surgical treatment and require more specialized evaluation, including intracranial EEG monitoring. For patients who are not surgical candidates, or who are unwilling to consider surgery, a variety of other alternative treatments can be considered, including peripheral or central neurostimulation, ketogenic diet, and complementary and alternative approaches. When such alternative treatments are not appropriate or effective, quality of life can still be greatly improved by the psychological and social support services offered by multidisciplinary epilepsy centers. A major obstacle remains the fact that only a small proportion of patients with refractory epilepsy are referred for expert evaluation and treatment.

  10. Refractory Celiac Disease

    Directory of Open Access Journals (Sweden)

    K Khatami

    2014-04-01

    Full Text Available Refractory celiac disease (RCD is when malabsorption symptoms and villous atrophy persist despite strict adherence to a gluten free diet (GFD for more than 12 months and other causes of villous atrophy have been ruled out.  RCD is considered a rare disease and almost exclusively occurs in adults. Persistent diarrhea, abdominal pain, weight loss are the most common symptoms in RCD. Also, anemia, fatigue, malaise, thromboembolic events and coexisting autoimmune disorders are frequent. Diagnosis of RCD is based on other causes of unresponsiveness to the GFD, particularly collagenous sprue, ulcerative jejunitis, and enteropathy-associated T-cell lymphoma. Many disorders such as autoimmune enteropathy, tropical sprue, common variable immunodeficiency, and intolerance to non-gluten dietary proteins may have similar histological findings but not necessarily identical with CD and therefore should be excluded. Repeat intestinal biopsy may help to differentiate causes of non-responsive CD associated with ongoing villous atrophy (e.g., gluten contamination, small-bowel bacterial overgrowth, RCD. There are 2 subtypes of RCD according to absence (type I or presence (type II of an abnormal intraepithelial lymphocyte population. RCD type 1 usually becomes better with a combination of aggressive nutritional support, adherence to GFD, and pharmacologic therapies such as prednisone, budesonide and azathioprine. For RCD type 2, more aggressive therapeutic approach is needed since clinical response to therapies is less certain and may evolve into aggressive enteropathy associated T-cell lymphoma and the prognosis is poor.   Key words: Celiac Disease, Refractory.  

  11. Preparation of Ti-based amorphous brazing alloy

    Institute of Scientific and Technical Information of China (English)

    ZOU Jia-sheng; JIANG Zhi-guo; XU Zhi-rong; CHEN Guang

    2006-01-01

    A new kind of amorphous active brazing alloy foil with the composition of Ti40Zr25Ni15Cu20 was successfully synthesized using melt spinning in roll forging machine in argon atmosphere. The amorphous structure and composition were examined by X-ray diffraction, differential thermal analysis and energy dispersive X-ray detector. The results show that the Ti40Zr25Ni15Cu20 amorphous alloy foil has excellent wettability on Si3N4 ceramic and demonstrate a strong glass forming ability. The reduced glass transition temperature (Trg) and the temperature interval of supercooled liquid region before crystallization are 0.76 and 78 K, respectively.

  12. Current Status and Suggestions of China's Refractories Industry

    Institute of Scientific and Technical Information of China (English)

    XU Dianli

    2009-01-01

    @@ China' s economy has developed rapidly since joined WTO in 2000.Influenced by the rapid development of high temperature industries such as metallurgy,building material,nonferrous metal,etc.,China's refractories industry has its production and sales boomed,benefit enhanced and industrial structure adjusted.

  13. Interfacial metallurgy study of brazed joints between tungsten and fusion related materials for divertor design

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Yuxuan, E-mail: yuxuan.zhang@strath.ac.uk [Department of Mechanical and Aerospace Engineering, University of Strathclyde, Glasgow G1 1XJ (United Kingdom); Galloway, Alexander; Wood, James; Robbie, Mikael Brian Olsson; Easton, David [Department of Mechanical and Aerospace Engineering, University of Strathclyde, Glasgow G1 1XJ (United Kingdom); Zhu, Wenzhong [School of Engineering, University of the West of Scotland, Paisley PA1 2BE (United Kingdom)

    2014-11-15

    Highlights: • We created brazed joints between tungsten and EUROFER 97, Cu and SS316L with Au80Cu19Fe1 filler. • No elemental transitions were detected between the W and the AuCuFe filler in either direction. • Transition regions between filler to EUROFER97/316L showed similar elastic modulus and hardness to the filler. • Smooth elemental and mechanical properties transition were detected between the filler and Cu. - Abstract: In the developing DEMO divertor, the design of joints between tungsten to other fusion related materials is a significant challenge as a result of the dissimilar physical metallurgy of the materials to be joined. This paper focuses on the design and fabrication of dissimilar brazed joints between tungsten and fusion relevant materials such as EUROFER 97, oxygen-free high thermal conductivity (OFHC) Cu and SS316L using a gold based brazing foil. The main objectives are to develop acceptable brazing procedures for dissimilar joining of tungsten to other fusion compliant materials and to advance the metallurgical understanding within the interfacial region of the brazed joint. Four different butt-type brazed joints were created and characterised, each of which were joined with the aid of a thin brazing foil (Au80Cu19Fe1, in wt.%). Microstructural characterisation and elemental mapping in the transition region of the joint was undertaken and, thereafter, the results were analysed as was the interfacial diffusion characteristics of each material combination produced. Nano-indentation tests are performed at the joint regions and correlated with element composition information in order to understand the effects of diffused elements on mechanical properties. The experimental procedures of specimen fabrication and material characterisation methods are presented. The results of elemental transitions after brazing are reported. Elastic modulus and nano-hardness of each brazed joints are reported.

  14. Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function of Braze Alloy and Process Variables

    Science.gov (United States)

    2013-02-01

    produce results on precipitation hardened Al alloys which provide a good indicator of long term field exposure performance in natural environments [15...I \\ I I i i I i i i I 750 ZOO AI-0.15Cu-0.9Mg-0.6Si (wt%) J50 m 100 10000 1000 10000 100000 1000000 i 10o Time, min Time...for good corrosion resistance and simultaneous weld penetration to achieve bonding vi. Designed New Braze alloy based on combined metallurgical

  15. Refractory chronic cluster headache

    DEFF Research Database (Denmark)

    Mitsikostas, Dimos D; Edvinsson, Lars; Jensen, Rigmor H

    2014-01-01

    Chronic cluster headache (CCH) often resists to prophylactic pharmaceutical treatments resulting in patients' life damage. In this rare but pragmatic situation escalation to invasive management is needed but framing criteria are lacking. We aimed to reach a consensus for refractory CCH definition...... for clinical and research use. The preparation of the final consensus followed three stages. Internal between authors, a larger between all European Headache Federation members and finally an international one among all investigators that have published clinical studies on cluster headache the last five years....... Eighty-five investigators reached by email. Proposed criteria were in the format of the International Classification of Headache Disorders III-beta (description, criteria, notes, comments and references). Following this evaluation eight drafts were prepared before the final. Twenty-four (28...

  16. Interfacial Microstructure and Shear Strength of TC4 Titanium Alloy/Stainless Steel Vacuum Brazed Joint%TC4钛合金/不锈钢真空钎焊接头的界面组织及抗剪强度

    Institute of Scientific and Technical Information of China (English)

    秦优琼; 于治水

    2012-01-01

    TC4 and 1CrlSNi9Ti were brazed by using Ag-28%Cu brazing filler metal under the conditions of brazing temperature of 800-890℃and heating times of 2--25 rain, and the interracial mierostructure and shear strength were investigated. The results show that Ti elements in TC4 dissolved into brazing filler metal and diffused to the interface of brazing filler metal and stainless steel, FeTi+Cu phase was formed at the interface, and thus the problem for the brazing filler metal being difficult to wetting the stainless steel was solved. The interface structure of brazed joints was TC4/ Ti/ Ti2Cu/ TiCu/Ag+Cu/Ti4OCu60-xFex/TiFe/1Crl8NigTi. The maximum shear strength was 103 MPa when the brazing temperature was 830 ℃ and heating time was 5 vain.%在钎焊温度800-890℃、保温时间2~25min的条件下,采用Ag-28%Cu钎料对TC4钛合金与1Cr18Ni9Ti不锈钢进行真空钎焊,并对接头的界面组织及抗剪强度进行了研究。结果表明:由于TC4母材中的钛向钎料溶解并扩散到不锈钢与钎料的界面,形成了固溶Cu的FeTi相,解决了不锈钢难于被一般钎料润湿的问题;钎焊接头界面结构为TC4/Ti/Ti2Cu/TiCu/Ag+Cu/Ti40Cu60-xFex/TiFe/不锈钢;在钎焊温度为830℃、保温时间为5rain的条件下,接头获得的抗剪强度最高,为103MPa。

  17. Vacuum Brazing of Beryllium Copper Components for the National Ignition Facility

    Energy Technology Data Exchange (ETDEWEB)

    Tyhurst, C.C.; Cunningham, M.A.

    2002-06-04

    A process for vacuum brazing beryllium copper anode assemblies was required for the Plasma Electrode Pockels Cell System, or PEPC, a component for the National Ignition Facility (NIF). Initial problems with the joint design and wettability of the beryllium copper drove some minor design changes. Brazing was facilitated by plating the joint surface of the beryllium copper rod with silver 0.0006 inch thick. Individual air sampling during processing and swipe tests of the furnace interior after brazing revealed no traceable levels of beryllium.

  18. Finite element analysis on electron beam brazing temperature and stresses of stainless steel radiator

    Institute of Scientific and Technical Information of China (English)

    Chen Furong; Liu Jun; Xie Ruijun; Liu Fangjun; Hu Gang

    2006-01-01

    Based on thermal-elasto-plastic finite element theory, a two-dimensional finite element model for calculating electron beam brazing temperature and residual stress fields of stainless steel radiator are presented.The distributions of temperature and residual stress are studied.The results showed that temperature distribution on brazing surface is rather uniform, ranging from 1026 ℃ to 1090 ℃.The residual stresses are varied from initial compressive to tensile , and the variation of residual stress is very little in total zone of brazing surface.

  19. Combined scale effects for effective brazing at low temperatures

    Directory of Open Access Journals (Sweden)

    Bartout D.

    2012-12-01

    Full Text Available In modern joining technology, the focus is on effective brazing and soldering of temperature sensitive materials. Here, as well as in diffusion welding processes the needed thermal energy is externally realized in the joint zone. This produces a heating of the whole joining parts, since in laminar joining the thermal energy is transported in interior by thermal conduction. An excess of critical temperatures or tolerable impact periods in wide parts of materials and respectively components is often not avoidable. This leads to thermal damages. In this point of view nanotechnology shows promising possibilities as scale effects and their resulting thermophysical effects such as melting temperature reduction and high diffusion rates can be used for providing a self-propagating high-temperature synthesis at room temperature. After ignition by an external energy source a self-propagating exothermic reaction is started. By producing a multilayer system with alternately arranged nanoscaled layers of e.g. Al and Ni the resulting thin foil can be used as heat source for melting the braze or solder material within the joining zone without any external preheating. Due to the high process velocities up to 30 m/s and the local heat input significant thermal influences on the joined parts are not detectable.

  20. Progress in Joining Ceramics to Metals

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The research and development of joining methods of ceramics to metals, especially brazing, diffusion bonding and partial transition liquid phase bonding, were introduced. Some opinions were put forward. For new composites emerging, it is necessary to develop new joining methods, particularly in the field of high temperature technique for joining ceramics to superalloys.

  1. Brazing Microstructures and Properties of 45 Steel and WC-Co Cemented Carbide%45钢与钨钴硬质合金的钎焊组织与性能

    Institute of Scientific and Technical Information of China (English)

    李玉龙; 禹业晓; 谢凤春

    2012-01-01

    In order to join the grinding bead with high-quality and high-efficiency, induction brazing of cemented carbide and the carbon steel was identified. Microstructure and Vickers hardness of the brazed joint was analyzed. Results show: (I) a good brazed joint of the cemented carbide and carbon steel can be acquired with the Cu-Zn filler metal; (ii) a -Cu and Fe-Cu-Zn ternary reaction layer were formed across the joint zone, (iii) microhardness of the cemented carbide was increased significantly due to the quenching effect of the induction heating process. After brazing, the brazed grinding head was electroplated with chromium alloy, the corrosion resistance ability was increased and the appearance was improved.%为实现中碳钢和硬质合金的高效优质钎焊,以Cu-Zn钎料对硬质合金和中碳钢进行了感应钎焊.结果表明,黄铜钎料可以使硬质合金和中碳钢形成良好的钎焊接头;分析了钎焊接头界面组织,接头区由α铜、Fe-Cu-Zn三元反应层构成;维氏硬度测试结果表明,因感应加热淬火效应,焊接后硬质合金显微硬度有显著增加;对感应钎焊的打磨头进行了电镀Cr处理,铬镀层提高了打磨头的耐蚀性和美观程度.

  2. CuSnNiCr真空钎焊金刚石界面微结构分析%Interfacial Microstructure of Diamond Vacuum Brazing with CuSnNiCr

    Institute of Scientific and Technical Information of China (English)

    卢金斌; 贺亚勋; 张旺玺; 穆云超; 丁文锋; 钟素娟; 马佳

    2016-01-01

    为降低钎焊金刚石的热损伤和制造成本,采用 CuSnNiCr 单质金属粉作为钎料,对金刚石磨粒进行了钎焊实验.采用SEM、EDS及 XRD 对金刚石焊后界面微结构、钎料组织进行了分析.结果表明:适合钎焊金刚石的活性成分为 Cu75 Sn15 Ni5 Cr5,该钎料能与金刚石实现化学冶金结合,熔点适中,润湿性较好.金刚石焊后形貌完整,表面基本光滑,表面生成了连续片状(Cr,Fe)7 C3.钎料凝固过程先结晶出α-Cu枝晶,经包晶转变和共析转变,形成了α-Cu 枝晶、Cu5.6 Sn和共析α-Cu,钎料的显微硬度大约为200~250HV0.2.%In order to reduce the heat damage of diamond and manufacturing cost, using CuSnNiCr metal powder as filler and the experiments of brazing diamond abrasive grain were carried out.SEM,EDS and XRD were used to analyze the microstructure of diamond and brazing filler.The results show that the active component of the brazing diamond is Cu75Sn15Ni5Cr5,the melting point of the brazing filler is suitable for brazing diamond,and it can realize the chemical metallurgical bond-ing with diamond.The morphology of diamond is complete,the surface is smooth,and the surface of the diamond is as (Cr,Fe)7 C3 .The brazing filler solidification process of crystallizedα-Cu dendrite, peritectic transformation and eutectoid transformation,the formation of dendrite,Cu5.6 Sn,α-Cu and eutectoidα-Cu,the microhardness of the brazing filler is about 200~250HV0.2.

  3. Sample Preparation for Monolithic Refractories Part 1: Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the definition and test methods of flowability of dense and insulating refractory castables,and moulding equipment,moulding methods,curing and drying conditions of castables samples.

  4. Present Situation of Refractories for Baosteel

    Institute of Scientific and Technical Information of China (English)

    TAI Li; SHEN Keyin

    2004-01-01

    The paper reviews the present situation of refractories for Baosteel, including refractories for iron-making system, converters, ladles and tundishes. Descriptions have been also conducted on the environment protection and reutilization of refractories in Baosteel, together with somesuggestions for refractories suppliers to meet the advancement in iron and steel making technology of Baosteel.

  5. 溅射Al对AlN的“润湿”与钎焊∗%“Wetting” and brazing of AlN by sputtered Al

    Institute of Scientific and Technical Information of China (English)

    赵博文; 尚海龙; 陈凡; 石恺成; 李荣斌; 李戈扬

    2016-01-01

    The wettabilities of molten metals on ceramics are poor normally. In order to improve the wettability, all existing ceramic brazing methods introduce a compound transition layer that is formed by the reaction of active metal and ceramic. The transition layer between brazing seam and ceramic however creates negative effect on the properties of brazing joints. This paper reports our study of the“wetting”effect of sputtered Al particles on AlN, which enables the direct brazing of AlN using deposited Al-based films as fillers, thereby eliminating the need of a transition layer. The results show that under the bombardment of energetic sputtered Al particles, Al-N chemical bonding is formed at the interface between Al film and AlN, which typically requires temperatures above 850 ◦C, much higher than the melting point of Al. The bonding remained intact even after the Al film has been melted, achieving the“wetting”effect on AlN. As a result, the direct brazing of AlN without the need of a transition layer becomes feasible. The shear strength of Al/AlN joint using this process reaches 104 MPa. The addition of 3.8 at.%Cu to film fillers increases the shear strength to 165 MPa. The fracture is generated in metallic brazing seam in both cases. When Cu content increases to 9.1 at.%, the segregation of Cu at the interface between the brazing seam and the ceramic reduces the shear strength of the joint to 95 MPa. With Al-20 at.%Ge, the brazing temperature can be lowered to 510 ◦C, although the segregation of Ge at interface results in a low shear strength of 48 MPa. Instead of the traditional use of molten metals, utilization of the metallic vapor particles to bombard AlN achieves the “wetting” and the direct brazing of ceramics, with no negative effect of transition layers. This breakthrough method provides a brand new perspective to the technique of ceramic brazing.%由于润湿性不佳,难以实现金属钎料对陶瓷的无过渡层直接钎焊,本文在研

  6. Alloy design for intrinsically ductile refractory high-entropy alloys

    Science.gov (United States)

    Sheikh, Saad; Shafeie, Samrand; Hu, Qiang; Ahlström, Johan; Persson, Christer; Veselý, Jaroslav; Zýka, Jiří; Klement, Uta; Guo, Sheng

    2016-10-01

    Refractory high-entropy alloys (RHEAs), comprising group IV (Ti, Zr, Hf), V (V, Nb, Ta), and VI (Cr, Mo, W) refractory elements, can be potentially new generation high-temperature materials. However, most existing RHEAs lack room-temperature ductility, similar to conventional refractory metals and alloys. Here, we propose an alloy design strategy to intrinsically ductilize RHEAs based on the electron theory and more specifically to decrease the number of valence electrons through controlled alloying. A new ductile RHEA, Hf0.5Nb0.5Ta0.5Ti1.5Zr, was developed as a proof of concept, with a fracture stress of close to 1 GPa and an elongation of near 20%. The findings here will shed light on the development of ductile RHEAs for ultrahigh-temperature applications in aerospace and power-generation industries.

  7. Investigation of Appropriate Refractory Material for Laboratory Electritic Resistrance Furnance

    Directory of Open Access Journals (Sweden)

    J.B Agboola

    2009-07-01

    Full Text Available There have been numerous efforts to increase the local content of furnaces; hence the choice of appropriate refractory material for lining of locally manufactured furnaces has remained a major concern. This research work investigates the choice of appropriate local refractory material for the lining of laboratory electric resistance furnace.Electric resistance furnaces are extensively used in the laboratory for heat treatment of metals and alloys. Refractory binders such as silicon carbide were experimented upon for strength and resistance to high temperature.The results obtained showed that Kankara fireclay containing 15% SiC ( 5.70 % linear shrinkage , 46.2% apparent porosity, 1.77gkm³ Bulk density, 18 cycles of spalling tests at 1300°C, 5.253KN/m² of cold strength has appropriate properties for producing grooved bricks for lining of laboratory electric resistance Furnace.

  8. 49 CFR 178.55 - Specification 4B240ET welded or brazed cylinders.

    Science.gov (United States)

    2010-10-01

    ... integral formed heads or bases must be subjected to a normalizing operation. Normalizing and brazing... strain measurement, the initial strain must be set while the specimen is under a stress of 12,000 psi...

  9. Simulation on Thermal Integrity of the Fin/Tube Brazed Joint of Heat Exchangers

    Institute of Scientific and Technical Information of China (English)

    Yiyu QIAN; Feng GAO; Fengjiang WANG; Hui ZHAO

    2003-01-01

    In the applications of heat exchangers, the fin efficiency of heat transfer is the key issue. Thermal distribution withinthe brazed joints in heat exchanger under loading conditions is investigated in this paper. Simulated results showedthat the therma

  10. Nano-Phase Powder Based Exothermic Braze Repair Technology For RCC Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Phase II project will advance innovative, cost effective and reliable nano-phase exothermic RCC joining processes (ExoBrazeTM) in order to be able to reinforce...

  11. Nano-Phase Powder Based Exothermic Braze Repair Technology For RCC Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — MRi is proposing, with its partner, Exotherm Corp (Camden, NJ) to demonstrate the feasibility of using exothermic brazing to join RCC (or C:SiC) composites to itself...

  12. Development and performance evaluation of the abrasive grains vacuum pre-brazed diamond grinding wheel%磨粒真空预钎焊金刚石磨轮的研制及其加工性能分析

    Institute of Scientific and Technical Information of China (English)

    夏斯伟; 肖冰; 段端志; 袁卫; 李文杰

    2014-01-01

    分别采用Cu-Sn-Ti合金、A合金稀释的Ni-Cr合金对金刚石真空预钎焊处理,将预钎焊磨粒与金属粉末混匀后热压烧结制作节块和磨轮,并进行磨轮对比磨削实验。由抗压强度、冲击韧性实验测试磨粒力学性能,由抗弯强度实验测试节块抗弯强度。由扫描电镜分析磨粒与胎体界面结合效果。结果表明:Cu基预钎焊磨粒预钎焊层分布均匀,力学性能比A-Ni基预钎焊磨粒提高;预钎焊节块抗弯强度高于常规节块;Cu 基预钎焊磨粒与胎体结合致密,界面处 Ti 元素偏聚富集,Fe、Cu 元素相互扩散,实现了牢固化学冶金结合;预钎焊磨轮加工性能明显优于常规磨轮,Cu 基预钎焊磨轮锋利度比 Ni 基预钎焊磨轮提高约15%,实现了多层钎焊效果。%Metalization of diamond grains are realized under controlled vacuum brazing conditions using Cu-Sn-Ti filler and Ni-Cr filler added with A powder respectively Pre-brazed diamond segments and grinding wheels are fabricated by powder metallurgy sintering process Comparative grinding experiments on 6 3 5 # granite are carried out between pre-brazed wheels and conventional wheels Mechanical properties of the abrasive grains are evaluated by compressive strength tests and impact toughness tests Flexural strength of different segments are evaluated by three-point bending strength tests Interfaces between the pre-brazed diamond grains and matrix metals are analyzed by SEM Results show that Cu-based pre-brazed diamond of which pre-brazed metal layer is uniform distributed thermal damage degree is lower than that of A Ni-based diamond Bending strength of pre-brazed diamond segments are higher than the conventional segments Accumulation of titanium element and interdiffusion of iron & copper elements result in the high bonding strength at the interface Machining characteristics of pre-brazed diamond grinding wheels are all better than the conventional ones Sharpness of Cu

  13. Self-flow Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of self-flow refractory castables.

  14. Alumina-magnesia Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    Wang Jing

    2010-01-01

    @@ 1 Scope This standard specifies the classification,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of alumina-magnesia refractory castables.

  15. Flexible Ceramic-Metal Insulation Composite and Method of Making

    Science.gov (United States)

    Rasky, Daniel J. (Inventor); Sawko, Paul M. (Inventor); Kilodziej, Paul (Inventor); Kourtides, Demetrius A. (Inventor)

    1998-01-01

    A method for joining a woven flexible ceramic fabric and a thin metal sheet creating an integral metal surfaced flexible thermal protection article, which methods compress: placing multiple dots of high temperature metallic or fabric and the thin metal sheet in a random or organized pattern, with the proviso that the brazing material covers about 10% or less of the surface of one flat side of the metal sheet; heating the flexible ceramic fabric, brazing material and thin metal sheet for a predetermined period of time to integrally connect the same; and cooling the formed flexible article to ambient temperature. Preferably the flexible ceramic is selected from fibers comprising atoms of silicon, carbon, nitrogen, boron, oxygen or combinations thereof. The flexible thermal protection article produced is also part of the present invention. The thin metal sheet is comprised of titanium, aluminum, chromium, niobium or alloys or combinations thereof. The brazing material is selected from copper/silver or copper/gold or is a ceramic brazing or adhesive material.

  16. Effect of Temperature and Sheet Temper on Isothermal Solidification Kinetics in Clad Aluminum Brazing Sheet

    Science.gov (United States)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-09-01

    Isothermal solidification (IS) is a phenomenon observed in clad aluminum brazing sheets, wherein the amount of liquid clad metal is reduced by penetration of the liquid clad into the core. The objective of the current investigation is to quantify the rate of IS through the use of a previously derived parameter, the Interface Rate Constant (IRC). The effect of peak temperature and initial sheet temper on IS kinetics were investigated. The results demonstrated that IS is due to the diffusion of silicon (Si) from the liquid clad layer into the solid core. Reduced amounts of liquid clad at long liquid duration times, a roughened sheet surface, and differences in resolidified clad layer morphology between sheet tempers were observed. Increased IS kinetics were predicted at higher temperatures by an IRC model as well as by experimentally determined IRC values; however, the magnitudes of these values are not in good agreement due to deficiencies in the model when applied to alloys. IS kinetics were found to be higher for sheets in the fully annealed condition when compared with work-hardened sheets, due to the influence of core grain boundaries providing high diffusivity pathways for Si diffusion, resulting in more rapid liquid clad penetration.

  17. Behavior of Brazed W/Cu Mockup Under High Heat Flux Loads

    Science.gov (United States)

    Chen, Lei; Lian, Youyun; Liu, Xiang

    2014-03-01

    In order to transfer the heat from the armor to the coolant, tungsten has to be connected with a copper heat sink. The joint technology is the most critical issue for manufacturing plasma facing components. Consequently, the reliability of the joints should be verified by a great number of high-heat-flux (HHF) tests to simulate the real load conditions. W/Cu brazed joint technology with sliver free filler metal CuMnNi has been developed at Southwestern Institute of Physics (SWIP). Screening and thermal fatigue tests of one small-scale flat tile W/CuCrZr mockup were performed on a 60 kW electron-beam Material testing scenario (EMS-60) constructed recently at SWIP. The module successfully survived screening test with the absorbed power density (Pabs) of 2 MW/m2 to 10 MW/m2 and the following 1000 cycles at Pabs of 7.2 MW/m2 without hot spots and overheating zones during the whole test campaign. Metallurgy and SEM observations did not find any cracks at both sides and the interface, indicating a good bonding of W and CuCrZr alloy. In addition, finite element simulations by ANSYS 12.0 under experimental load conditions were performed and compared with experimental results.

  18. Properties and microstructures of the Al/Cu joints brazed by Zn-Al flux cored wires%锌铝药芯钎焊丝钎焊铝/铜接头性能及组织

    Institute of Scientific and Technical Information of China (English)

    邹家生; 杨芬; 许祥平

    2013-01-01

    采用5种不同成分的锌铝药芯钎焊丝钎焊铝/铜接头,研究钎料成分对接头剪切强度和耐蚀性的影响。研究结果表明:对于同成分的锌铝药芯钎焊丝,采用火焰钎焊的铝/铜接头抗剪强度比炉中钎焊高,Zn80Al20药芯钎焊丝钎焊的铝/铜接头强度最高;随钎料中Al含量降低,铝/铜接头的耐蚀性变差,Zn72Al28药芯钎焊丝钎焊的铝/铜接头耐腐蚀性最好。相同条件下,火焰钎焊铝/铜接头的耐蚀性明显好于炉中钎焊的接头;Zn80Al20药芯钎焊丝钎焊的铝/铜接头钎缝组织呈块状。锌铝药芯钎焊丝中适中的Zn,Al含量有利于使铝/铜接头铜侧界面得到固溶体组织,并避免铝侧母材的过度熔蚀。%Five kinds of Zn/Al flux cored wires with different compositions were used to braze Al /Cu joints, and the joints′shear strengths and corrosion resistances which were affected by compositions were studied .It is shown that for the Zn/Al flux cored wires with the same compositions ,the shear strength of the joint brazed by flame bra-zing is higher than furnace brazing , and the shear strength of the joint brazed by Zn 80Al20 flux cored wire is the highest.The corrosion resistance of Al/Cu joint gets worse with the decrease of Al in the solder and that of Al /Cu joint brazed by Zn72Al28 flux cored wire is the best .Under the same conditions ,the corrosion resistance of Al/Cu joint brazed by flame brazing is obviously better than furnace brazing and the microstructure of Al /Cu joint brazed by Zn80Al20 flux cored wires is massive .Moderate contents of Zn and Al in the Zn/Al flux cored wire are beneficial to gain solid solution structure in the Cu side of Al /Cu joint and avoid the excessive corrosion of base metal in the side of Al .

  19. Strength of vacuum brazed joints for repair; Haallfasthet hos reparationer utfoerda med vakuumloedning

    Energy Technology Data Exchange (ETDEWEB)

    Berglin, Leif [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-04-01

    Strength data are missing for braze joints. Repaired components cannot fully make use of the strength of the braze, and lifetime will be underestimated. The goal of the project was to generate material data to be able to prolong the lifetime of the components. Two different material combinations were tested, 12% Chromium steel brazed with BNi-2, and a nickel base alloy, IN792 brazed with BNi-5. Tensile testing at room temperature and elevated temperature was performed in the project. Target group is purchasers and suppliers of repaired components. A tensile test specimen with butt joint was developed in the project. The used test specimen worked well for the 12% Chromium steel. The results from testing show that proof stress and tensile strength are strongly depending on the joint gap, particularly at room temperature. High strength, close to base material strength, was achieved with joint gaps smaller than 50{mu}m. For wider joint gaps, strength was lower. Strength was approximately 25% of base material strength for joint gaps over 100{mu}m. The results can be explained by changes in microstructure. Joint gaps wider than 50{mu}m showed evidence of two-phase structure. At 500 deg C, the results also showed a connection between joint gap, microstructure and strength. The generated strength data can be used for calculations of lifetime for repaired components. Two different process errors were discovered in the manufacturing process of the brazed IN792 test specimens. The generated material data are therefor erroneous. The reason for this was two manufacturing errors. The tack welding was done with too high heat input. The surfaces of the joint gap became oxidised and the oxide hindered wetting of the braze. The second reason was that the brazing was done without the prescribed hold time at maximum temperature. The melting of the braze was therefor not completed when cooling started. As a result, the strength of the IN792 specimens was low at both temperatures.

  20. Mechanical properties of Inconel 718 and Nickel 201 alloys after thermal histories simulating brazing and high temperature service

    Science.gov (United States)

    James, W. F.

    1985-01-01

    An experimental investigation was made to evaluate two nickel base alloys (Nickel-201 and Inconel-718) in three heat treated conditions. These conditions were: (1) annealed; (2) after thermal exposure simulating a braze cycle; and (3) after a thermal exposure simulating a braze cycle plus one operational lifetime of high temperature service. For the Nickel-201, two different braze cycle temperatures were evaluated. A braze cycle utilizing a lower braze temperature resulted in less grain growth for Nickel-201 than the standard braze cycle used for joining Nickel-201 to Inconel-718. It was determined, however, that Nickel-201, was marginal for temperatures investigated due to large grain growth. After the thermal exposures described above, the mechanical properties of Nickel-201 were degraded, whereas similar exposure on Inconel-718 actually strengthened the material compared with the annealed condition. The investigation included tensile tests at both room temperature and elevated temperatures, stress-rupture tests, and metallographic examination.

  1. Investigation of the corrosion performance of different braze fillers fused onto stainless steel type 1.4401 (UNS S31600)

    Energy Technology Data Exchange (ETDEWEB)

    Wolfe, C.; Eklund, T.; Persson, O. [Alfa Laval Corporate AB, Tumba (Sweden)

    2004-07-01

    Corrosion measurements were performed on a new iron based braze filler, AlfaNova{sup 1} developed by Alfa Laval. The braze filler was fused onto stainless steel type EN 1.4401 (UNS S31600). The susceptibility to general corrosion, intergranular corrosion and pitting corrosion was evaluated by gravimetrical and electrochemical methods as well as metallographical examination of the samples. Different sample configurations were utilised, which simulate the geometry of a braze joint in a plate heat exchange. The results were compared with a selection of commercial nickel-based braze fillers. It was shown that the newly developed iron-based braze filler had similar corrosion resistance as the commercially available nickel-based fillers. It was seen that the precipitation of intermetallic phases due to melting point depressants had a governing effect on the corrosion resistance of the braze joint. (orig.)

  2. Study on Al-Cu-Si braze containing small amount of rare earth erbium

    Institute of Scientific and Technical Information of China (English)

    Yao-wu SHI; Yang YU; Zhi-dong XIA; Yong-ping LEI; Xiao-yan LI; Fu GUO; Jian-ping LIU

    2008-01-01

    In the present work, the effect of a small amount of rare earth Er addition on the microstructure of Al-Cu-Si brazing alloy has been investigated. In the study, the Al-20Cu-7Si brazing alloys with various Er contents were prepared. 3003 aluminum alloy was chosen as a substrate The microstructure of the brazed alloys was carefully observed. In addition, melting temperature, wettability and hardness of the brazing alloys were mea-sured. The results indicate that the constituent of the microstructure of Al-20Cu-7Si-Er brazed alloy is similar to the Al-20Cu-7Si, which is mainly comprised of solid solutions of aluminum, silicon and the intermetallic com-pounds CuAl2. When the Er content increases, the size of AI phases is decreased, and the filament-like or needle-like Si phase is thickened. The Si phases dominating in the shape of a filament or needle are transformed to those in the shape of a block when Er content is increased. Moreover, adding a small amount of Er can improve the wettability and hardness of the Al-20Cu-7Si brazing alloy. However, the melting temperature of the Al-20Cu-7Si alloy is almost unchanged when a small amount of Er is added.

  3. Bulk Vitrification Castable Refractory Block Protection Study

    Energy Technology Data Exchange (ETDEWEB)

    Hrma, Pavel R.; Bagaasen, Larry M.; Beck, Andrew E.; Brouns, Thomas M.; Caldwell, Dustin D.; Elliott, Michael L.; Matyas, Josef; Minister, Kevin BC; Schweiger, Michael J.; Strachan, Denis M.; Tinsley, Bronnie P.; Hollenberg, Glenn W.

    2005-05-01

    Bulk vitrification (BV) was selected for a pilot-scale test and demonstration facility for supplemental treatment to accelerate the cleanup of low-activity waste (LAW) at the Hanford U.S. DOE Site. During engineering-scale (ES) tests, a small fraction of radioactive Tc (and Re, its nonradioactive surrogate) were transferred out of the LAW glass feed and molten LAW glass, and deposited on the surface and within the pores of the castable refractory block (CRB). Laboratory experiments were undertaken to understand the mechanisms of the transport Tc/Re into the CRB during vitrification and to evaluate various means of CRB protection against the deposition of leachable Tc/Re. The tests used Re as a chemical surrogate for Tc. The tests with the baseline CRB showed that the molten LAW penetrates into CRB pores before it converts to glass, leaving deposits of sulfates and chlorides when the nitrate components decompose. Na2O from the LAW reacts with the CRB to create a durable glass phase that may contain Tc/Re. Limited data from a single CRB sample taken from an ES experiment indicate that, while a fraction of Tc/Re is present in the CRB in a readily leachable form, most of the Tc/Re deposited in the refractory is retained in the form of a durable glass phase. In addition, the molten salts from the LAW, mainly sulfates, chlorides, and nitrates, begin to evaporate from BV feeds at temperatures below 800 C and condense on solid surfaces at temperatures below 530 C. Three approaches aimed at reducing or preventing the deposition of soluble Tc/Re within the CRB were proposed: metal lining, sealing the CRB surface with a glaze, and lining the CRB with ceramic tiles. Metal liners were deemed unsuitable because evaluations showed that they can cause unacceptable distortions of the electric field in the BV system. Sodium silicate and a low-alkali borosilicate glaze were selected for testing. The glazes slowed down molten salt condensate penetration, but did little to reduce the

  4. Impact of alternate fuels on industrial refractories and refractory insulation applications. An Assessment

    Energy Technology Data Exchange (ETDEWEB)

    Wei, G.C.; Tennery, V.J.

    1976-09-01

    The effects of use of alternate fuels such as distillate oils, residual oils, coal, producer gas, and electricity on refractory insulation are evaluated. Sections are included on alternate fuels for 1976 to 1980, assessment by industry of fuel conversion impact on industrial refractories in the period 1976 to 1980, interactions of alternate fuel combustion products with refractories and refractory insulation, and analysis of degradation mechanisms in refractories and refractory materials. (JRD)

  5. Radiation Effects in Refractory Alloys

    Science.gov (United States)

    Zinkle, Steven J.; Wiffen, F. W.

    2004-02-01

    In order to achieve the required low reactor mass per unit electrical power for space reactors, refractory alloys are essential due to their high operating temperature capability that in turn enables high thermal conversion efficiencies. One of the key issues associated with refractory alloys is their performance in a neutron irradiation environment. The available radiation effects data are reviewed for alloys based on Mo, W, Re, Nb and Ta. The largest database is associated with Mo alloys, whereas Re, W and Ta alloys have the least available information. Particular attention is focused on Nb-1Zr, which is a proposed cladding and structural material for the reactor in the Jupiter Icy Moons Orbiter (JIMO) project. All of the refractory alloys exhibit qualitatively similar temperature-dependent behavior. At low temperatures up to ~0.3TM, where TM is the melting temperature, the dominant effect of radiation is to produce pronounced radiation hardening and concomitant loss of ductility. The radiation hardening also causes a dramatic decrease in the fracture toughness of the refractory alloys. These low temperature radiation effects occur at relatively low damage levels of ~0.1 displacement per atom, dpa (~2×1024 n/m2, E>0.1 MeV). As a consequence, operation at low temperatures in the presence of neutron irradiation must be avoided for all refractory alloys. At intermediate temperatures (0.3 to 0.6 TM), void swelling and irradiation creep are the dominant effects of irradiation. The amount of volumetric swelling associated with void formation in refractory alloys is generally within engineering design limits (>10 dpa). Very little experimental data exist on irradiation creep of refractory alloys, but data for other body centered cubic alloys suggest that the irradiation creep will produce negligible deformation for near-term space reactor applications.

  6. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr-Ti-Cu-Ni amorphous alloy ribbon

    Science.gov (United States)

    Kim, K. H.; Lim, C. H.; Lee, J. G.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr48Ti16Cu17Ni19 (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr2Ni and particulate Zr2Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr2Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr2Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C).

  7. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr–Ti–Cu–Ni amorphous alloy ribbon

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, J.G., E-mail: jglee88@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, M.K.; Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr{sub 48}Ti{sub 16}Cu{sub 17}Ni{sub 19} (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr{sub 2}Ni and particulate Zr{sub 2}Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr{sub 2}Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr{sub 2}Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C)

  8. Performance of the pre-brazed diamond abrasive grains with Cu-Sn-Ti alloy under vacuum atmosphere used for grinding wheel%烧结磨轮用铜基钎料真空预钎焊金刚石的性能研究

    Institute of Scientific and Technical Information of China (English)

    夏斯伟; 马若飞; 段端志; 李文杰

    2013-01-01

    采用铜锡钛(Cu-Sn-Ti)合金钎料并选用合适的隔离剂在加热温度930℃的工艺下对金刚石磨粒进行真空预钎焊处理,在烧结工艺条件下使用预钎焊磨粒制作预钎焊金刚石磨轮,并进行常规磨轮、预钎焊磨轮磨削对比试验。通过磨粒力学性能测试分析了预钎焊磨粒性能,借助扫描电镜分析了预钎焊磨粒的界面微结构。试验表明:选用D粉作隔离剂的铜基预钎焊金刚石磨粒表面生成了均匀的预钎焊金属层,隔离效果好,磨粒力学性能损失小;预钎焊磨粒与胎体之间界面处呈Ti元素偏聚富集,Fe、Cu等元素相互扩散状态,界面形成了化学冶金结合;预钎焊磨轮加工性能优于常规磨粒磨轮,铜基预钎焊磨轮锋利度高,综合加工性能最好。%Pre-brazed diamond abrasive grains were fabricated using diamond abrasive, Cu-Sn-Ti alloy,and appropriate isolation agent at the heating temperature of 930 ℃ in vacuum resistance furnace.Pre-brazed diamond grinding wheels were fabricated using the pre-brazed diamond abrasive grains,metal matrix and steel matrix.The grinding per-formance of the pre-brazed diamond grinding wheels was investigated and compared with the conventional diamond grinding wheel.The mechanical property of the pre-brazed grains was measured.The interfacial microstructure of the pre-brazed grains and the pre-brazed diamond wheel block fracture surface were characterized.The results show that the surface metal layer of the pre-brazed diamond abrasive grains using D powder as isolation agent is uniform and the loss of mechanical property is greatly reduced.Ti mainly concentrates within the interface between the pre-brazed diamond abrasive grains and metal matrix and induces the chemical combination interface generated.The pre-brazed diamond grinding wheels exhibits better grinding performance compared with the conven-tional diamond grinding wheel.The pre-brazed diamond grinding wheels using Cu

  9. Bulk Vitrification Performance Enhancement: Refractory Lining Protection Against Molten Salt Penetration

    Energy Technology Data Exchange (ETDEWEB)

    Hrma, Pavel R.; Bagaasen, Larry M.; Schweiger, Michael J.; Evans, Michael B.; Smith, Benjamin T.; Arrigoni, Benjamin M.; Kim, Dong-Sang; Rodriguez, Carmen P.; Yokuda, Satoru T.; Matyas, Josef; Buchmiller, William C.; Gallegos, Autumn B.; Fluegel, Alexander

    2007-08-06

    Bulk vitrification (BV) is a process that heats a feed material that consists of glass-forming solids and dried low-activity waste (LAW) in a disposable refractory-lined metal box using electrical power supplied through carbon electrodes. The feed is heated to the point that the LAW decomposes and combines with the solids to generate a vitreous waste form. This study supports the BV design and operations by exploring various methods aimed at reducing the quantities of soluble Tc in the castable refractory block portion of the refractory lining, which limits the effectiveness of the final waste form.

  10. Electrochemical Corrosion of Carbon—Containing Refractories

    Institute of Scientific and Technical Information of China (English)

    CHENZhao-you

    1994-01-01

    The electrochemical examination on the cor-rosion of carbon or carbon containing refractiories at molten slag-liquid interface has been carried out.The electromotive force(E.M.F)of cells with different molten slags:C|molten slag | Fe at elevated temperatures has been measured by means of potentiometer and it is in the range from 250 to 450mV .It is found that the carbon electrode in these cells is anode and whn a counter E.M.F.is applied externally to the cel,the corrosion of carbon electrode will be sup-pressed entirely.Test results show that the local corrosion of carbon containing refractories at slag-metal interface is mainly caused by the mechanism of electrochemical corrosion.

  11. Company Profile Dengfeng Chunsheng Refractories Co., Ltd.

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Dengfeng Chunsheng Refractories Co., Ltd. is an industrial enterprise integrating refractories research, design, manufacturing and engineering service into one and was entitled as one of China's high-quality silica bricks production and export bases.

  12. Wettability of Silicon with Refractory Materials: A Review

    OpenAIRE

    Ciftja, Arjan

    2008-01-01

    The wettability of ceramics by liquid metals is a key fac¬tor in many fields of high temperature materials science and engineering. The wetting behavior of liquid-silicon/refractory-materials system is especially important in refining and crystallization of silicon with respect to production of low cost solar cells but also in the production of silicon carbide based materials for advanced applications. This paper is a review on the wetting properties of molten silicon with various carbon, sil...

  13. Magnesia-Chrome Refractories for Flash Furnace

    Institute of Scientific and Technical Information of China (English)

    LI Yong; CHEN Kaixian; LU Xinghua; LIU Jianlong; SUN Jialin; HONG Yanruo

    2002-01-01

    The rapid development of our country's heavy nonferrous metallurgical technology and the revolution in new type of heavynon-ferrous metallurgical furnace have imposed more critical demand on the refractory materials ,i. e. high quality and long service life. This paper presents the domestic status of the refractories for flash furnace , briefly describes the wear of the refractory used , and it is considered that the domestic in refractories for flashfurnace can be surely realized.

  14. Reuse and Reproduction of Used Refractories

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The paper analyzed the recycle condition and developing trend of used refractories China and other countries, including research achievements of recycles of used refractories such as MgO-C bricks, Al2O3-MgO-C bricks, Al2O3-SiC-C castable and MgO-Cr2O3 bricks. Recycled refractories exhibit the same or even better properties as compared with the original. In addition, prospects for recycle of used refractories are also discusseded.

  15. 75 FR 52037 - Welding, Cutting and Brazing Standard; Extension of the Office of Management and Budget's (OMB...

    Science.gov (United States)

    2010-08-24

    ... Occupational Safety and Health Administration Welding, Cutting and Brazing Standard; Extension of the Office of... the information collection requirements contained in the Welding, Cutting and Brazing Standard (29 CFR part 1910, subpart Q). The information collected is used by employers and workers whenever...

  16. Evolution of Surface Oxide Film of Typical Aluminum Alloy During Medium-Temperature Brazing Process

    Institute of Scientific and Technical Information of China (English)

    程方杰; 赵海微; 王颖; 肖兵; 姚俊峰

    2014-01-01

    The evolution of the surface oxide film along the depth direction of typical aluminum alloy under medium-temperature brazing was investigated by means of X-ray photoelectron spectroscopy (XPS). For the alloy with Mg content below 2.0wt%, whether under cold rolling condition or during medium-temperature brazing process, the en-richment of Mg element on the surface was not detected and the oxide film was pure Al2O3. However, the oxide film grew obviously during medium-temperature brazing process, and the thickness was about 80 nm. For the alloy with Mg content above 2.0wt%, under cold rolling condition, the original surface oxide film was pure Al2O3. However, the Mg element was significantly enriched on the outermost surface during medium-temperature brazing process, and MgO-based oxide film mixed with small amount of MgAl2O4 was formed with a thickness of about 130 nm. The alloy-ing elements of Mn and Si were not enriched on the surface neither under cold rolling condition nor during medium-temperature brazing process for all the selected aluminum alloy, and the surface oxide film was similar to that of pure aluminum, which was almost entire Al2O3.

  17. An influence of a Glass Braze Composition on the Properties of Li-Ti Ferrite Joints

    Science.gov (United States)

    Lin, Panpan; Lin, Tiesong; He, Peng; Sekulic, Dusan P.; Zhao, Mengyuan; Wang, Shulei

    2017-04-01

    The influence of the chemical composition of Bi2O3-B2O3-SiO2-ZnO glass brazes on (i) the microstructure, (ii) the mechanical and (iii) the dielectric properties of Li-Ti ferrite joints was systematically investigated. The Bi5(Ti3Fe)O15 whisker and a white block phase consisting of Bi12SiO2 and Bi24B2O39 were observed in the joints of Li-Ti ferrite/Bi25-Ba and Li-Ti ferrite/glass brazes, respectively, containing a higher content of Bi2O3. No crystalline phase was detected in the Li-Ti ferrite/Bi25 and Li-Ti ferrite/Bi20 joints. The joint strength reached the maximum of 48 MPa in the Li-Ti ferrite/Bi25-Ba couples. It is assumed that this is mainly due to the strengthening effect of Bi5(Ti3Fe)O15 whiskers. The bonding temperature (700°C) had little effect on the dielectric properties of Li-Ti ferrite. Moreover, compared to the Bi25-Ba glass brazes, the Bi25 and Bi20 glass brazes had a less pronounced influence on the dielectric properties of joints. Different glass brazes can be tailored to different requirements depending on specific application and joint property requirements.

  18. Refractory disease in autoimmune diseases

    NARCIS (Netherlands)

    Vasconcelos, Carlos; Kallenberg, Cees; Shoenfeld, Yehuda

    2011-01-01

    Refractory disease (RD) definition has different meanings but it is dynamic, according to knowledge and the availability of new drugs. It should be differentiated from severe disease and damage definitions and it must take into account duration of adequate therapy and compliance of the patient. It c

  19. Management of chronic refractory cough.

    Science.gov (United States)

    Gibson, Peter G; Vertigan, Anne E

    2015-12-14

    Chronic refractory cough (CRC) is defined as a cough that persists despite guideline based treatment. It is seen in 20-46% of patients presenting to specialist cough clinics and it has a substantial impact on quality of life and healthcare utilization. Several terms have been used to describe this condition, including the recently introduced term cough hypersensitivity syndrome. Key symptoms include a dry irritated cough localized around the laryngeal region. Symptoms are not restricted to cough and can include globus, dyspnea, and dysphonia. Chronic refractory cough has factors in common with laryngeal hypersensitivity syndromes and chronic pain syndromes, and these similarities help to shed light on the pathophysiology of the condition. Its pathophysiology is complex and includes cough reflex sensitivity, central sensitization, peripheral sensitization, and paradoxical vocal fold movement. Chronic refractory cough often occurs after a viral infection. The diagnosis is made once the main diseases that cause chronic cough have been excluded (or treated) and cough remains refractory to medical treatment. Several treatments have been developed over the past decade. These include speech pathology interventions using techniques adapted from the treatment of hyperfunctional voice disorders, as well as the use of centrally acting neuromodulators such as gabapentin and pregabalin. Potential new treatments in development also show promise.

  20. SiCp/2024Al铝基复合材料表面颗粒暴露及真空钎焊分析%Analysis on SiCp/2024 aluminum matrix composites surface reinforcements exposing and vacuum brazing

    Institute of Scientific and Technical Information of China (English)

    冯涛; 王引真; 楼松年; 张蒙蒙; 李春鹏

    2011-01-01

    Using the particle exposing and surface alloying technique of aluminum matrix composite, taking M6 and BAI88Si as the filler metal, the SiCp/2024Al aluminum matrix composite was brazed. The metallographic analysis, tensile test and Xray diffraction experiment were done. The test results indicate that the surface reinforcements are partly exposed by ( NaOH+HNO3 ) solution. The brazing joint combination state could be improved by depositing Cu element with M6 filler metal. The brazing joint and the base metal combined well with no obvious boundary. The reinforced composite solder joints with SiC particle are formed. There is no SiC particle agglomerated in the brazing joint. The tensile strength of the welded joint can reach 202 MPa. There is no Al4C3 brittleness phase formed in the brazing joint.%采用复合材料表面颗粒暴露及表面合金化工艺,利用M6和BAI88Si钎料对SiCp/2024Al铝基复合材料进行钎焊试验,并进行金相分析、拉伸试验和X射线衍射试验.结果表明:采用(NaOH+HNO3)工艺能将复合材料表面颗粒部分暴露出来;采用表面沉积Cu,使用M6钎料,能改善钎缝的结合状态;钎缝与铝基复合材料间无明显界限,结合良好,并形成了有SiC颗粒增强的复合钎缝,SiC颗粒在钎缝中无团聚现象;钎焊接头强度能达到202 MPa;在钎缝中无Al4C3脆性相生成.

  1. Effect of Reaction Layers on the Residual Stress of the Brazed TiC Cermets/Steel Joints

    Institute of Scientific and Technical Information of China (English)

    Lixia Zhang; Jicai Feng

    2009-01-01

    For the first time, considering the effect of reaction layers, numerical simulation calculation of residual stress on brazed TiC cermets/steel joint was studied by finite element method (FEM). The calculation results show that, when the joint is brazed at 1123 K for 300 s (low brazing parameters), the maximum shear stress value occurs on (Cu, Ni) layer near TiC cermets, which is 92.16 MPa as the temperature is 300 K. When the joint is brazed at 1273 K for 900 s (high brazing parameters), the maximum shear stress value occurs on (Cu,Ni)+(Fe, Ni) layer, which is 39.18 MPa as the temperature is 300 K. The fracture sites of the joints obtained from numerical simulation calculation accord with experimental results.

  2. High Temperature Self-Healing Metallic Composite

    Science.gov (United States)

    Kutelia, E. R.; Bakhtiyarov, S. I.; Tsurtsumia, O. O.; Bakhtiyarov, A. S.; Eristavi, B.

    2012-01-01

    This work presents the possibility to realize the self healing mechanisms for heterogeneous architectural metal/ceramic high temperature sandwich thermal barrier coating systems on the surfaces refractory metals by analogy of wound healing in the skin.

  3. Research on Brazability of SiC Particle Reinforced Aluminium-based Composite Prepared by Vacuum Brazing Process%SiC颗粒增强铝基复合材料的真空钎焊性研究

    Institute of Scientific and Technical Information of China (English)

    徐冬霞; 陈龙; 牛济泰; 薛行雁; 孙华为

    2013-01-01

    选用Pb80Sn20钎料,对体积分数20%的SiCP/A356复合材料进行真空钎焊,分析了表面镀镍和不镀镍对其真空钎焊性的影响,并通过金相显微、能谱分析等手段研究了保温时间对其钎焊接头组织的影响.研究结果表明:体积分数20%的SiCdA356复合材料表面不镀镍进行钎焊时,焊接性很差,镀镍后焊接性显著提高;对比6、8和10 min保温时间下钎焊接头硬度,8min保温时间最好.%Using Pb80Sn20 alloy as filler metal, SKVA356 composite containing 20% (volume fraction) SiC was brazed by vacuum brazing process. The influences on the brazability of the composite were analyzed after nickel chemical-plating on the surface of composite and without nickel chemical-plating process. The effects of holding time on the microstructure of the brazed joints of the composite were studied by metallographic microscope, SEM and energy spectrum analysis. The results show that the nickel plating on the surface of the composite can improve the brazability of SiCp/A356 composite, while the inferior brazability is demonstrated if the surface of the composite without nickel plating process. The hardness of the welded joints which are brazed at holding time for 6 min, 8 min and 10 min was contrasted. The hardness of the weld seam region is highest when the holding time is 8 min.

  4. Basic principles of creating a new generation of high- temperature brazing filler alloys

    Science.gov (United States)

    Kalin, B. A.; Suchkov, A. N.

    2016-04-01

    The development of new materials is based on the formation of a structural-phase state providing the desired properties by selecting the base and the complex of alloying elements. The development of amorphous filler alloys for a high-temperature brazing has its own features that are due to the limited life cycle and the production method of brazing filler alloys. The work presents a cycle of analytical and experimental materials science investigations including justification of the composition of a new amorphous filler alloy for brazing the products from zirconium alloys at the temperature of no more than 800 °C and at the unbrazing temperature of permanent joints of more than 1200 °C. The experimental alloys have been used for manufacture of amorphous ribbons by rapid quenching, of which the certification has been made by X-ray investigations and a differential-thermal analysis. These ribbons were used to obtain permanent joints from the spacer grid cells (made from the alloy Zr-1% Nb) of fuel assemblies of the thermal nuclear reactor VVER-440. The brazed samples in the form of a pair of cells have been exposed to corrosion tests in autoclaves in superheated water at a temperature of 350 °C, a pressure of 160 MPa and duration of up to 6,000 h. They have been also exposed to destructive tests using a tensile machine. The experimental results obtained have made it possible to propose and patent a brazing filler alloy of the following composition: Zr-5.5Fe-(2.5-3.5)Be-1Nb-(5-8)Cu-2Sn-0.4Cr-(0.5-1.0)Ge. Its melting point is 780 °C and the recommended brazing temperature is 800°C.

  5. Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

    Directory of Open Access Journals (Sweden)

    Z. Mirski

    2010-01-01

    Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

  6. Development of brazing process for W-EUROFER joints using Cu-based fillers

    Science.gov (United States)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2016-02-01

    A successful joint between W and EUROFER using high temperature brazing technique has been achieved for structural application in future fusion power plants. Cu-based powder alloy mixed with a polymeric binder has been used as filler. Microstructural analysis of the joints revealed that the joint consisted mainly of primary phases and acicular structures in a Cu matrix. Interaction between EUROFER and filler took place at the interface giving rise to several Cu-Ti-Fe rich layers. A loss of hardness at the EUROFER substrate close to the joint due to a diffusion phenomenon during brazing cycle was measured; however, the joints had an adequate shear strength value.

  7. Mechanical properties of refractory concretes for boilers; Propriedades mecanicas de concretos refratarios para caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Angioletto, E.; Pelisser, F.; Peterson, M.; Angioletto, E.; Rocha, M.R.; Arnt, A.B.C. [Universidade do Estado de Santa Catarina (UDESC), Criciuma, SC (Brazil)], E-mail: ean@unesc.net; Coelho, R. [Tractebel Energia, Florianpolis, SC (Brazil)

    2010-07-01

    Refractory concretes are used in extremely physically demanding conditions. An important example is concretes used as sealing systems in boilers, where their dimensional stability at high temperatures is fundamental to durability and has a strong impact on maintenance costs and system idleness. In this work, refractory concretes with different compositions were characterized and then tested by dilatometry, for compressive strength and in assays involving adherence between tensile concrete/metal inserts, simulating the fixing system in boilers. Analysis of the results showed that refractory concretes do not present retraction due to air during drying, eliminating the possibility of cracking. While casting the plate/prototype with metal inserts, satisfactory concrete/metal adherence was verified and surface cracking occurred that did not influence the tensile bond strength between the insert and the concrete. (author)

  8. Influence of laser power on microstructure and mechanical properties of laser welded-brazed Mg to Ni coated Ti alloys

    Science.gov (United States)

    Tan, Caiwang; Lu, Qingshuang; Chen, Bo; Song, Xiaoguo; Li, Liqun; Feng, Jicai; Wang, Yang

    2017-03-01

    AZ31B Magnesium (Mg) and Ti-6Al-4V titanium (Ti) alloys with Ni coating were joined by laser welding-brazing process using AZ92 Mg based filler. The influence of laser power on microstructure and mechanical properties were investigated. Ni coating was found to significantly promote good wetting-spreading ability of molten filler on the Ti sheet. Acceptable joints without obvious defects were obtained within a relatively wide processing window. In the process metallurgical bonding was achieved by the formation of Ti3Al phase at direct irradiation zone and Al-Ni phase followed by a layer of Mg-Al-Ni ternary compound adjacent to the fusion zone at the intermediate zone. The thickness of reaction layers increased slowly with the increasing laser power. The tensile-shear test indicated that joints produced at the laser power of 1300 W reached 2387 N fracture load, representing 88.5% joint efficiency with respect to the Mg base metal. The corresponding failure occurred in the fusion zone of the Mg base metal, while joints fractured at the interface at lower/higher laser power due to the crack or excessive intermetallic compound (IMC) formation along the interface.

  9. Enhancement of the life of refractories through the operational experience of plasma torch melter

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Young Pyo [Technology Institute, Korea Radioactive waste Agency (KORAD), Daejeon (Korea, Republic of); Choi, Jaang Young [Chungnam National University, Daejeon (Korea, Republic of)

    2016-06-15

    The properties of wastes for melting need to be considered to minimize the maintenance of refractory and to discharge the molten slags smoothly from a plasma torch melter. When the nonflammable wastes from nuclear facilities such as concrete debris, glass, sand, etc., are melted, they become acid slags with low basicity since the chemical composition has much more acid oxides than basic oxides. A molten slag does not have good characteristics of discharge and is mainly responsible for the refractory erosion due to its low liquidity. In case of a stationary plasma torch melter with a slant tapping port on the wall, a fixed amount of molten slags remains inside of tapping hole as well as the melter inside after tapping out. Nonmetallic slags keep the temperature higher than melting point of metal because metallic slags located on the bottom of melter by specific gravity difference are simultaneously melted when dual mode plasma torch operates in transferred mode. In order to minimize the refractory erosion, the compatible refractories are selected considering the temperature inside the melter and the melting behavior of slags whether to contact or noncontact with molten slags. An acidic refractory shall not be installed in adjacent to a basic refractory for the resistibility against corrosion.

  10. Alloimmune refractoriness to platelet transfusions.

    Science.gov (United States)

    Sandler, S G

    1997-11-01

    Patients who are transfused on multiple occasions with red cells or platelets may develop platelet-reactive alloantibodies and experience decreased clinical responsiveness to platelet transfusion. This situation, conventionally described as "refractoriness to platelet transfusions," is defined by an unsatisfactory low post-transfusion platelet count increment. If antibodies to HLAs are detected, improved clinical outcomes may result from transfusions of HLA-matched or donor-recipient cross-matched platelets. Because refractoriness is an expected, frequently occurring phenomenon, prevention of HLA alloimmunization is an important management strategy. Prevention strategies include efforts to decrease the number of transfusions, filtration of cellular components to reduce the number of HLA-bearing leukocytes, or pretransfusion ultraviolet B irradiation of cellular components to decrease their immunogenicity. Other investigational approaches include reducing the expression of HLAs on transfused platelets, inducing a transient reticuloendothelial system blockade by infusions of specialized immunoglobulin products, or transfusing semisynthetic platelet substitutes (thromboerythrocytes, thrombospheres) or modified platelets (infusible platelet membranes, lyophilized platelets).

  11. Iron refractory iron deficiency anemia

    OpenAIRE

    De Falco, Luigia; Sanchez, Mayka; Silvestri, Laura; Kannengiesser, Caroline; Muckenthaler, Martina U; Iolascon, Achille; Gouya, Laurent; Camaschella, Clara; Beaumont, Carole

    2013-01-01

    Iron refractory iron deficiency anemia is a hereditary recessive anemia due to a defect in the TMPRSS6 gene encoding Matriptase-2. This protein is a transmembrane serine protease that plays an essential role in down-regulating hepcidin, the key regulator of iron homeostasis. Hallmarks of this disease are microcytic hypochromic anemia, low transferrin saturation and normal/high serum hepcidin values. The anemia appears in the post-natal period, although in some cases it is only diagnosed in ad...

  12. Understanding Characteristic of Abrasion of Refractory Lining Caused by Bath Oscillation in BOF Steelmaking

    Science.gov (United States)

    Li, Qiang; Li, Mingming; Kuang, S. B.; Zou, Zongshu

    2016-12-01

    This paper presents a numerical study of the refractory abrasion occurring widely inside basic oxygen furnace (BOF) steelmaking. The mechanism of refractory abrasion is examined numerically referring to the bath oscillation with regard to flows, turbulence and wall shear stress inside a BOF. The simulation results reveal that the refractory abrasion tends to occur on the wall region between the slag/atmosphere and slag/metal interfaces due to the oscillation of the bath in the blowing process, which generally promotes slag-line erosion. The decreased nozzle angle, and either increased lance height or operation pressure can lead to more serious refractory erosion that occurs more likely during the slag-making period in the operation of BOF.

  13. Understanding and treating refractory constipation

    Institute of Scientific and Technical Information of China (English)

    Gabrio; Bassotti; Corrado; Blandizzi

    2014-01-01

    Chronic constipation is a frequently encountered disorder in clinical practice. Most constipated patients benefit from standard medical approaches. However, current therapies may fail in a proportion of patients. These patients deserve better evaluation and thorough investigations before their labeling as refractory to treatment. Indeed, several cases of apparent refractoriness are actually due to misconceptions about constipation, poor basal evaluation (inability to recognize secondary causes of constipation, use of constipating drugs) or inadequate therapeutic regimens. After a careful reevaluation that takes into account the above factors, a certain percentage of patients can be defined as being actually resistant to first-line medical treatments. These subjects should firstly undergo specific diagnostic examination to ascertain the subtype of constipation. The subsequent therapeutic approach should be then tailored according to their underlying dysfunction. Slow transit patients could benefit from a more robust medical treatment, based on stimulant laxatives (or their combination with osmotic laxatives, particularly over the short-term), enterokinetics (such as prucalopride) or secretagogues (such as lubiprostone or linaclotide). Patients complaining of obstructed defecation are less likely to show a response to medical treatment and might benefit from biofeedback, when available. When all medical treatments prove to be unsatisfactory, other approaches may be attempted in selected patients (sacral neuromodulation, local injection of botulinum toxin, anterograde continence enemas), although with largely unpredictable outcomes. A further although irreversible step is surgery (subtotal colectomy with ileorectal anastomosis or stapled transanal rectal resection), which may confer some benefit to a few patients with refractoriness to medical treatments.

  14. Feasibility Study for Casting of High Temperature Refractory Superalloy Composites

    Science.gov (United States)

    Lee, Jonathan A.

    1998-01-01

    Abstract This study investigated the feasibility of using conventional casting technique to fabricate refractory wires reinforced superalloy composites. These composites were being developed for advanced rocket engine turbine blades and other high temperature applications operating up to 2000 F. Several types of refractory metal wires such as W- Th, W-Re, Mo-Hf-C and W-HF-C reinforced waspaloy were experimentally cast and heat treated at 2000 F up to 48 hrs. Scanning electron microscope analysis was conducted in regions adjacent to the wire-matrix interface to determine the reaction zone and chemical compatibility resulting from material interdiffusion. It was concluded that fabrication using conventional casting may be feasible because the wire-matrix reaction zone thickness was comparable to similar composites produced by arc-sprayed monotape with hot isostatic pressing technique, Moreover, it was also found that the chemical compatibility could be improved significantly through a slight modification of the superalloy matrix compositions.

  15. 锌铝药芯钎焊丝制备及润湿性研究%Manufacturing and wettability of Zn - Al flux cored wire for brazing

    Institute of Scientific and Technical Information of China (English)

    颜鑫鑫; 许祥平; 邹家生

    2013-01-01

    Five kinds of Zn - Al flux cored wires with different compositions were designed and produced, and their manufacturing process and wettability on the surfaces of copper and aluminum alloy were studied. The result shows that the composition of Zn - Al brazing filler metals has an obvious influence on the manufacturing process of Zn - Al flux cored wire. The brazing filler metals of Zn80A115Ag5 、Zn92A18 and Zn95A15 have better quality. These five kinds of Zn - Al flux cored wires have good spreadability on 6063 aluminum alloy. The content of aluminum in Zn - Al flux cored wire has great effect on the spreadability on copper. With the increase of the content of aluminum in the brazing filler metals, its spread area on the copper will increase rapidly. Zn72A128 can get the largest spread area on the copper, which can be up to 86 mm .%设计制备了不同成分的5种锌铝药芯钎焊丝,对锌铝药芯钎焊丝的制备工艺及其在紫铜和6063铝合金上的润湿性能进行了研究.结果表明,锌铝钎料成分对锌铝药芯钎焊丝的制备工艺性有明显影响,Zn80Al15Ag5、Zn92A18和Zn95A15这3种锌铝带状钎料制备的药芯钎焊丝质量较好;5种锌铝药芯钎焊丝在6063铝合金上均具有良好的铺展性;铝元素含量对锌铝药芯钎焊丝在紫铜上的铺展性能影响较大,在该试验范围内,随钎料中铝元素含量的增加,钎料在铜上的铺展面积迅速增大,Zn72Al28药芯钎焊丝在铜上的铺展面积最大,达到86 mm2.

  16. Effect of braze processing on the microstructure and mechanical properties of SCS-6/beta21S titanium matrix composites

    Science.gov (United States)

    Hoffman, Eric K.; Bird, R. K.; Dicus, Dennis L.

    1992-01-01

    An investigation is conducted of the effects of braze processing on the microstructure and tensile properties of SiC fiber-reinforced Ti-15Mo-2.7Nb-3Al-0.25Si-matrix composite (TMC) laminates; the brazing alloy was the commercial Ti-15Cu-15Ni, in both its conventional and metglass forms. Tensile tests conducted at room temperature, 1200 F, and 1500 F showed that the braze processes (1) had little effect on tensile properties, and (2) appeared to degrade neither the reinforcing fibers not the fiber/matrix interfacial bondline.

  17. Microstructural Evolution of Brazed CP-Ti Using the Clad Ti-20Zr-20Cu-20Ni Foil

    Science.gov (United States)

    Yeh, Tze-Yang; Shiue, Ren-Kae; Chang, Chenchung Steve

    2013-01-01

    Microstructural evolution of the clad Ti-20Zr-20Cu-20Ni foil brazed CP-Ti alloy has been investigated. For the specimen furnace brazed below 1143 K (870 °C), the joint is dominated by coarse eutectic and fine eutectoid structures. Increasing the brazing temperature above 1163 K (890 °C) results in disappearance of coarse eutectic structure, and the joint is mainly comprised of a fine eutectoid of (Ti,Zr)2Ni, Ti2Cu, Ti2Ni, and α-Ti.

  18. Effect of ultrasonic transmission rate on microstructure and properties of the ultrasonic-assisted brazing of Cu to alumina.

    Science.gov (United States)

    Ji, Hongjun; Chen, Hao; Li, Mingyu

    2017-01-01

    Fluxless brazing of bare alumina with Cu was conducted with an ultrasonic-assisted brazing technique by a Zn-14wt.%Al filler. The shear strength of Cu/alumina joints (84MPa) exhibited 27% larger than the alumina/Cu joints (66MPa) due to different intermetallic phases and their morphologies formed in the seam under the same parameters, which are probably attributed to the transmission rate of ultrasonic energy varying with density of the ultrasonic horn-contacted materials. Overgrowth of stalactite-like CuZn5 contributes to better thermal dissipation of the ultrasonic-assisted brazed Cu/alumina joints.

  19. Brazing process provides high-strength bond between aluminum and stainless steel

    Science.gov (United States)

    Huschke, E. G., Jr.; Nord, D. B.

    1966-01-01

    Brazing process uses vapor-deposited titanium and an aluminum-zirconium-silicon alloy to prevent formation of brittle intermetallic compounds in stainless steel and aluminum bonding. Joints formed by this process maintain their high strength, corrosion resistance, and hermetic sealing properties.

  20. Experimental results for hydrocarbon refrigerant vaporization inside brazed plate heat exchangers at high pressure

    DEFF Research Database (Denmark)

    Desideri, Adriano; Ommen, Torben Schmidt; Wronski, Jorrit;

    2016-01-01

    In recent years the interest in small capacity organic Rankine cycle (ORC) power systems for harvesting low qualitywaste thermal energy from industrial processes has been steadily growing. Micro ORC systems are normally equippedwith brazed plate heat exchangers which allows for efficient heat tra...

  1. Penetrating behavior of eutectic liquid during Al/Cu contact reactive brazing

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The behavior of eutectic liquid penetrating into the Al base during Al/Cu contact reactive brazing process was studied. Analysis results show that the eutectic liquid prefers to expand along the grain boundary in the depth direction. Meanwhile, dissolution of solid Al and Cu into the eutectic liquid promotes the eutectic reaction and the continuously formed eutectic liquid leads to the reactive penetrating.

  2. Refractories Quality Improvement for Glass Industry Upgrading

    Institute of Scientific and Technical Information of China (English)

    ZENG Dafan

    2009-01-01

    @@ 1 Glass Industry and Refractories Industry Closely Connect 1.1 Glass Development Drives Refractories Progress Refractories are indispensable to glass industry; the rapid development of glass industry drives the growth of refractories industry. China's glass industry developed slowly before the mid 1980s. The kilns and furnaces were backward and small-scale with furnace life of only 2-3 years; glass was produced with extremely low efficiency and poor quality. During that period, refractories for glass melting furnaces had very limited varieties and inferior quality. The fused cast refractories for advanced glass melting furnaces were imported, for the materials made in China could not meet the requirements, which seriously restrained the technical progress of China's glass industry.

  3. Interface analysis and performance evaluation of the Cu-based pre-brazed diamond saw blade%铜基预钎焊金刚石锯片的界面分析及其性能研究

    Institute of Scientific and Technical Information of China (English)

    李文杰; 肖冰; 段端志; 夏斯伟

    2014-01-01

    Based on high-frequency induction brazing technology with argon atmosphere protection brazing pretreatment was conducted with diamond grits using Cu-Sn-Ti alloy solder Conventional diamond saw Ti-coated diamond saw and pre-brazed diamond saw were made by powder metallurgy sintering technology and then conducted with a comparative cutting test Bending strengths of three chunks were tested by three-point bending experiments while pre-brazed diamonds'surface and micro-organization across section of diamond saw blade were analyzed by SEM The results showed that metallurgical bonding was established through a cross-diffusion in the interface of the pre-brazed diamond and Cu-Sn-Ti alloy solder caused smaller thermal damage And the bending strength of pre-brazed diamond saw blade was higher than that of Ti-coated diamond saw blade and conventional diamond saw blade Besides element cross-diffusion phenomenon occurred between metal matrix with diamond then metal matrix and diamond grits formed metallurgical bond Under the same processing conditions compared with those of Ti-coated diamond saw and conventional diamond saw the cutting efficiency of pre-brazed diamond saw increased by 7% and 1 8% respectively.%采用Cu-Sn-Ti钎料利用氩气保护高频感应钎焊对金刚石磨粒进行预钎焊处理。采用热压烧结工艺制作常规金刚石锯片、镀钛金刚石锯片和磨粒预钎焊金刚石锯片,并进行对比切割实验。通过三点抗弯实验测试上述三种节块的强度,并使用扫描电镜分析预钎焊金刚石磨粒界面和锯片节块断口的微观组织结构。结果表明:预钎焊金刚石磨料界面处存在元素的扩散现象并形成化学结合,且 Cu-Sn-Ti 钎料对金刚石磨粒的热损伤小;预钎焊金刚石节块的抗弯强度高于镀钛金刚石节块和常规金刚石节块;钎焊金刚石锯片刀头中金刚石与胎体之间同样存在元素的扩散现象,胎体与金刚石磨粒形成化学冶金

  4. 铝钢异种材料电弧熔钎焊接技术的研究%Investigation on Arc Brazing Technology of Aluminum and Steel

    Institute of Scientific and Technical Information of China (English)

    尹兰礼; 雷永平; 林健; 王培中; 钟毅

    2011-01-01

    为了减轻车身重量,铝合金正被广泛的应用到汽车车身用中.而铝合金与汽车用钢板的连接问题是铝合金得以广泛应用的关键.本研究通过钨极氩弧焊和冷金属过渡焊两种电弧熔钎焊接方法实现铝合金与低碳钢的连接,研究了两种焊接方法的焊缝成型、接头拉剪强度以及金属间化合物的成分差异,并与传统的铆接接头进行比较.研究表明,电弧熔钎焊具有较高的接头拉剪强度和较小的接头重量.由于冷金属过渡焊的热输入量低,使得其焊缝成型相对较好,且其接头拉剪强度值已达到母材强度的85%.%Aluminum is being widely applied to automobile body to reduce the weight The key problem is connecting aluminum alloy to steel of car-body. In this paper, aluminum and steel are connected by Tungsten Inert Gas (TIG) arc brazing and Cold Metal Transfer (CMT) arc brazing. The weld formation of the two welding methods and component of intermetallic compounds (IMC) are investigated, and compared the joint's tensile-shear strength with traditional Self-piercing riveting. The results show that the joints made by arc brazing have higher tensile-shear strength and lighter weight. Due to the low welding heat input, the weld formation of CMT is better than that of TIG. And the tensile-shear strength of CMT joint has reached 85% of the base metal strength.

  5. Lightweight Metal Mirrors

    Science.gov (United States)

    Gossett, E.; Winslow, P.

    1984-01-01

    Two "eggcrate" halves brazed together. Lightweight flat mirrors fabricated by machining pockets in two plates of beryllium and brazing machined halves together. Mirror less than half weight of same mirror made by previous design.

  6. Genetics Home Reference: iron-refractory iron deficiency anemia

    Science.gov (United States)

    ... refractory iron deficiency anemia iron-refractory iron deficiency anemia Enable Javascript to view the expand/collapse boxes. ... All Close All Description Iron-refractory iron deficiency anemia is one of many types of anemia , which ...

  7. Effects of machining parameters on tool life and its optimization in turning mild steel with brazed carbide cutting tool

    Science.gov (United States)

    Dasgupta, S.; Mukherjee, S.

    2016-09-01

    One of the most significant factors in metal cutting is tool life. In this research work, the effects of machining parameters on tool under wet machining environment were studied. Tool life characteristics of brazed carbide cutting tool machined against mild steel and optimization of machining parameters based on Taguchi design of experiments were examined. The experiments were conducted using three factors, spindle speed, feed rate and depth of cut each having three levels. Nine experiments were performed on a high speed semi-automatic precision central lathe. ANOVA was used to determine the level of importance of the machining parameters on tool life. The optimum machining parameter combination was obtained by the analysis of S/N ratio. A mathematical model based on multiple regression analysis was developed to predict the tool life. Taguchi's orthogonal array analysis revealed the optimal combination of parameters at lower levels of spindle speed, feed rate and depth of cut which are 550 rpm, 0.2 mm/rev and 0.5mm respectively. The Main Effects plot reiterated the same. The variation of tool life with different process parameters has been plotted. Feed rate has the most significant effect on tool life followed by spindle speed and depth of cut.

  8. Fatigue FEM analysis in the case of brazed aluminium alloy 3L59 used in aeronautical industry

    Science.gov (United States)

    Dimitrescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    The use, on a larger scale, of brazed aluminum alloys in the aerospace industry led to the need for a detailed study of the assemblies behavior. These are built from 6061 aluminum aloy (3L59) brazed with aluminum aloy A103. Therefore, a finit element simulation (FEM) of durability is necessary, that consists in the observation of gradual deterioration until failure. These studies are required and are previous to the stage of the producing the assembly and test it by traditional methods.

  9. Management of refractory cardiogenic shock.

    Science.gov (United States)

    Reyentovich, Alex; Barghash, Maya H; Hochman, Judith S

    2016-08-01

    Cardiogenic shock is a life-threatening condition that occurs in response to reduced cardiac output in the presence of adequate intravascular volume and results in tissue hypoxia. Cardiogenic shock has several underlying aetiologies, with the most common being acute myocardial infarction (AMI). Refractory cardiogenic shock presents as persistent tissue hypoperfusion despite administration of adequate doses of two vasoactive medications and treatment of the underlying aetiology. Investigators of the SHOCK trial reported a long-term mortality benefit of emergency revascularization for shock complicating AMI. Since the publication of the SHOCK trial and subsequent guideline recommendations, the increase in community-based use of percutaneous coronary intervention for this condition has resulted in a significant decline in mortality. Despite these successes in the past 15 years, mortality still remains exceptionally high, particularly in patients with refractory cardiogenic shock. In this Review, we discuss the aetiology and pathophysiology of cardiogenic shock and summarize the data on the available therapeutics and their limitations. Although new mechanical circulatory support devices have been shown to improve haemodynamic variables in patients with shock complicating AMI, they did not improve clinical outcomes and are associated with high costs and complications.

  10. Case 40. Misdiagnosis of refractory macrocytic anemia.

    Science.gov (United States)

    Stringaris, Kate; Bain, Barbara

    2008-11-01

    A diagnosis of myelodysplastic syndrome, refractory anemia subtype, was made in an elderly Indian woman on the basis of a refractory macrocytic anemia with normal vitamin B(12) and folate assays, normal thyroid function, essentially normal liver function and normal cytogenetic analysis. Disease evolution revealed that the diagnosis was erroneous.

  11. Research on High Performance New Refractories

    Institute of Scientific and Technical Information of China (English)

    Zhong Xiangchong

    2007-01-01

    @@ At the age of 86,Prof.Zhong Xiangchong has his new book-"Research on High Performance New Refractories" published by Henan Science and Technology Publishing House to commemorate his 65 years service in the refractories science and technology including the recent 6 years at High Temperature Ceramics Institute which he founded in Zhengzhou University in 2001.

  12. Spectral reflecting characteristics of dinas refractory

    Energy Technology Data Exchange (ETDEWEB)

    Zapechnikov, V.N.; Pushkin, V.T.; Zen' kovskii, A.G.

    1987-09-01

    This article outlines a nondestructive testing format which uses spectral reflectance to assess the remaining service life, the thermal degradation, and the insulating effectiveness of refractories used as insulating liners in glass melters. Thermal as well as mechanical influences on the reflectance behavior of several refractories are discussed.

  13. Modern technologies of refractory glaucoma treatment. Review

    Directory of Open Access Journals (Sweden)

    A. Yu. Rascheskov

    2014-07-01

    Full Text Available this article presents a review of available literature concerning basic directions of refractory glaucoma treatment. the surgical management of refractory glaucoma is presented by two main groups of surgical techniques: filtering surgery (including surgery with the use of antimetabolites and implants and cyclodestructive procederes. types of glaucoma drainages are described, modern valve drainage system is presented.

  14. Refractory Pellet for Hot Blast Stove

    Institute of Scientific and Technical Information of China (English)

    Wang Jing; Peng Xigao

    2011-01-01

    1 Scope This standard specifies the term,definition,classification,specification,technical requirements,test methods,quality appraisal procedures,packing,marking,transportation,storage,and quality certificate of refractory pellet for hot blast stove.This standard is applicable to refractory pellet for hot blast stove.

  15. Infrared Brazing of Ti50Ni50 Shape Memory Alloy and 316L Stainless Steel with Two Sliver-Based Fillers

    Science.gov (United States)

    Shiue, Ren-Kae; Chen, Chia-Pin; Wu, Shyi-Kaan

    2015-06-01

    Dissimilar infrared brazing Ti50Ni50 and AISI 316L stainless steel using two silver-based fillers, Cusil-ABA and Ticusil, was evaluated. The shear strength of the Ticusil brazed joint is higher than that of the Cusil-ABA brazed one due to the formation of better fillet. The maximum shear strength of 237 MPa is obtained for the Ticusil joint brazed at 1223 K (950 °C) for 60 seconds. The presence of interfacial Ti-Fe-(Cu) layer is detrimental to the shear strength of all joints.

  16. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Jun Wei

    2005-03-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  17. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Laing

    2005-10-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  18. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

    2004-10-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  19. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

    2005-04-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  20. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

    2005-01-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  1. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang

    2005-10-01

    The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected/developed that either react with the gasifier environment to form protective surfaces in

  2. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang

    2005-07-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  3. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Alireza Rezaie; Xiaoting Liang; Musa Karakus; Jun Wei

    2005-12-01

    The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected or developed that reacted with the gasifier environment to form protective surfaces in

  4. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick; Musa Karakus; Alireza Rezaie

    2004-03-30

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  5. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Alireza Rezaie

    2003-08-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  6. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Alireza Rezaie

    2003-12-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  7. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

    2004-07-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  8. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr.; Alireza Rezaie

    2004-04-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  9. Refractory for Black Liquor Gasifiers

    Energy Technology Data Exchange (ETDEWEB)

    Robert E. Moore; William L. Headrick; Alireza Rezaie

    2003-03-31

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  10. REFRACTORY FOR BLACK LIQUOR GASIFIERS

    Energy Technology Data Exchange (ETDEWEB)

    William L. Headrick Jr.; Alireza Rezaie

    2003-12-01

    The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

  11. Primordial Compositions of Refractory Inclusions

    Energy Technology Data Exchange (ETDEWEB)

    Grossman, L; Simon, S B; Rai, V K; Thiemens, M H; Hutcheon, I D; Williams, R W; Galy, A; Ding, T; Fedkin, A V; Clayton, R N; Mayeda, T K

    2008-02-20

    Bulk chemical and oxygen, magnesium and silicon isotopic compositions were measured for each of 17 Types A and B refractory inclusions from CV3 chondrites. After bulk chemical compositions were corrected for non-representative sampling in the laboratory, the Mg and Si isotopic compositions of each inclusion were used to calculate its original chemical composition assuming that the heavy-isotope enrichments of these elements are due to Rayleigh fractionation that accompanied their evaporation from CMAS liquids. The resulting pre-evaporation chemical compositions are consistent with those predicted by equilibrium thermodynamic calculations for high-temperature nebular condensates but only if different inclusions condensed from nebular regions that ranged in total pressure from 10{sup -6} to 10{sup -1} bar, regardless of whether they formed in a system of solar composition or in one enriched in OC dust relative to gas by a factor of ten relative to solar composition. This is similar to the range of total pressures predicted by dynamic models of the solar nebula for regions whose temperatures are in the range of silicate condensation temperatures. Alternatively, if departure from equilibrium condensation and/or non-representative sampling of condensates in the nebula occurred, the inferred range of total pressure could be smaller. Simple kinetic modeling of evaporation successfully reproduces observed chemical compositions of most inclusions from their inferred pre-evaporation compositions, suggesting that closed-system isotopic exchange processes did not have a significant effect on their isotopic compositions. Comparison of pre-evaporation compositions with observed ones indicates that 80% of the enrichment in refractory CaO + Al{sub 2}O{sub 3} relative to more volatile MgO + SiO{sub 2} is due to initial condensation and 20% due to subsequent evaporation for both Type A and Type B inclusions.

  12. Low activation brazing materials and techniques for SiC f/SiC composites

    Science.gov (United States)

    Riccardi, B.; Nannetti, C. A.; Petrisor, T.; Sacchetti, M.

    2002-12-01

    A low activation brazing technique for silicon carbide fiber reinforced silicon carbide matrix composites (SiC f/SiC) is presented; this technique is based on the use of the 78Si-22Ti (wt%) eutectic alloy. The joints obtained take advantage of a melting point able to avoid composite fibre-interface degradation. All the joints showed absence of discontinuities and defects at the interface and a fine eutectic structure. Moreover, the joint layer appeared well adherent both to the matrix and the fibre interphase and the brazing alloy infiltration looked sufficiently controlled. The joints of SiC f/SiC composites showed 71±10 MPa almost pure shear strength at RT and up to 70 MPa at 600 °C.

  13. Topological dependence of mechanical responses of solidification microstructures in aluminum brazed joints

    Institute of Scientific and Technical Information of China (English)

    GAO Feng(高峰); QIAN Yi-yu(钱乙余); D.P.Sekulic; MA Xin(马鑫); F.Yoshida

    2003-01-01

    The main objective is to provide an evidence of spatial dependence of mechanical responses of a heterogeneous aluminum brazed joint re-solidified clad,and to confirm a sufficient sensitivity of a nano-indentation--load curve method for identifying the dependence.Topological features of a network of solidification microstructures(αphase and eutectic),formed during quench in a brazing process of aluminum alloy,influence significantly dynamic mechanical responses of resulting heterogeneous material.Nano/micro indentation depth vs load characteristics of differing phases suggest a spatially sensitive mechanical response of a re-solidified fillet in the joint zone.Hence,a spatial distribution,pattern formations and other morphological characteristics of microstructures have a direct impact on an ultimate joint integrity.Topology-induced variations of indentation-load curves was presented.A hypothesis involving microstructures'spatial distribution vs mechanical response was formulated.

  14. Oil Circulation Effects on Evaporation Heat Transfer in Brazed Plate Heat Exchanger using R134A

    OpenAIRE

    Jang, Jaekyoo; Chang, Youngsoo; Kang, Byungha

    2012-01-01

    Experimental study was performed for oil circulation effects on evaporation heat transfer in the brazed type plate heat exchangers using R134A. In this study, distribution device was installed to ensure uniform flow distribution in the refrigerant flow passage, which enhances heat transfer performance of plate type heat exchanger. Tests were conducted for three evaporation temperature; 33℃, 37℃, and 41℃ and several oil circulation conditions. The nominal conditions of refrigerant are as follo...

  15. Note: Magnification of a polarization angle with a Littrow layout brazed grating.

    Science.gov (United States)

    Sasao, H; Arakawa, H; Kubo, H; Kawano, Y; Itami, K

    2014-08-01

    A new method to magnify a small polarization angle with brazed gratings has been developed. In the method, difference in diffraction efficiency for S and P polarization components is used. The magnification dependence on the incident angle can be small by arranging the grating in Littrow layout. A magnification with a factor ~2.7 has been demonstrated for a 10.6 μm CO2 laser beam as expected from a calculation. The method is applicable in many polarimetry fields.

  16. Refractory Corrosion Mechanisms in a Novel High Carbon Ferromanganese Production Furnace

    Science.gov (United States)

    Gregurek, D.; Wenzl, C.; Kreuzer, D.; Spanring, A.; Kirschen, M.; Zeelie, D.; Groenewald, J.

    2016-12-01

    The present paper presents the refractory design for a novel HCFeMn smelting furnace that, other than standard submerged arc furnaces, allows the processing of fine ores. A combination of basic and non-basic materials, comprising bricks, castables and ramming was chosen, under consideration of the unique furnace design and process conditions. Post-mortem investigations on refractory samples from the different furnace zones were carried out and provided information about the main wear mechanism. Additionally, investigations of the process slag and metal were carried out both practically and theoretically using thermodynamic calculations, to better understand the corrosion phenomena observed in the post mortem samples.

  17. Looking Ahead—A New Generation of High Performance Refractory Ceramics

    Institute of Scientific and Technical Information of China (English)

    ZHONGXiangchong

    2002-01-01

    It is expected that in the new century, to cope with developments of new high temperature technologies, a new generation of high performance refractory ceramics will emerge and flourish which should include the following (1) oxide and nonoxide composites characterized by a unique combination of high hot strength, high thermal shock resistance and high corrosion resistance;(2) free CaO bearing basic refractories capable of purifying molten metal for improving cleanliness and of absorbing contaminants from waste gases for reducing environmental pollution;(3) free flowing zero cement castables with improved thermomechanical properties, thermal shock resistance and corrosion resistance and gradient castables with varying matrix composition and varying texture.

  18. Refractory Corrosion Mechanisms in a Novel High Carbon Ferromanganese Production Furnace

    Science.gov (United States)

    Gregurek, D.; Wenzl, C.; Kreuzer, D.; Spanring, A.; Kirschen, M.; Zeelie, D.; Groenewald, J.

    2016-09-01

    The present paper presents the refractory design for a novel HCFeMn smelting furnace that, other than standard submerged arc furnaces, allows the processing of fine ores. A combination of basic and non-basic materials, comprising bricks, castables and ramming was chosen, under consideration of the unique furnace design and process conditions. Post-mortem investigations on refractory samples from the different furnace zones were carried out and provided information about the main wear mechanism. Additionally, investigations of the process slag and metal were carried out both practically and theoretically using thermodynamic calculations, to better understand the corrosion phenomena observed in the post mortem samples.

  19. Corrosion considerations in the brazing repair of cobalt-based partial dentures.

    Science.gov (United States)

    Luthy, H; Marinello, C P; Reclaru, L; Scharer, P

    1996-05-01

    Cobalt-based alloys (Co-Cr-Mo) are usually used in dentistry as frameworks for removable partial dentures. In their basic form these structures function successfully. However, modifications or repairs of the frameworks may reduce their resistance to corrosion and, as a consequence, may provoke biologic reactions in the soft tissues. These reactions may be the result of different types of alloys that contact each other and, in the presence of saliva (based on potential differences), produce a galvanic cell. In this study, a clinical situation after repair of a removable partial denture was examined. The metallographic study of the prosthesis revealed a brazed zone where a gold braze was joining the Co-Cr-Mo framework with a Co-Cr-Ni type alloy (without Mo). The latter revealed signs of corrosion. Various electrochemical parameters (Ecorr, Ecouple, icorr, icouple) of these alloys were analyzed in the laboratory. The Co-Cr-Ni alloy had the lowest nobility and underwent galvanic corrosion in a galvanic couple with gold braze.

  20. Surface development of an aluminum brazing sheet during heating studied by XPEEM and XPS

    Science.gov (United States)

    Rullik, L.; Bertram, F.; Niu, Y. R.; Evertsson, J.; Stenqvist, T.; Zakharov, A. A.; Mikkelsen, A.; Lundgren, E.

    2016-10-01

    X-ray photoelectron emission microscopy (XPEEM) was used in combination with other microscopic and spectroscopic techniques to follow the surface development of an aluminum brazing sheet during heating. The studied aluminum alloy sheet is a composite material designed for vacuum brazing. Its surface is covered with a native aluminum oxide film. Changes in the chemical state of the alloying elements and the composition of the surface layer were detected during heating to the melting temperature. It was found that Mg segregates to the surface upon heating, and the measurements indicate the formation of magnesium aluminate. During the heating the aluminum oxide as well as the silicon is observed to disappear from the surface. Our measurements is in agreement with previous studies observing a break-up of the oxide and the outflow of the braze cladding onto the surface, a process assisted by the Mg segregation and reaction with surface oxygen. This study also demonstrates how XPEEM can be utilized to study complex industrial materials.

  1. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    Science.gov (United States)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  2. 钎焊工艺参数对C/C复合材料/Cu/Mo/TC4钎焊接头微观组织的影响%Effects of Brazing Parameters on Microstructures of C/C Composite/Cu/Mo/TC4 Brazed Joints

    Institute of Scientific and Technical Information of China (English)

    秦优琼; 于治水

    2012-01-01

    在钎焊温度为820~940℃,钎焊时间为1~30min的条件下,采用TiZrNiCu钎料、Cu/Mo复合中间层对C/C复合材料和TC4进行了钎焊实验.利用扫描电镜及能谱仪对接头的界面组织进行了研究.结果表明:在较低工艺参数下,Cu/C/C复合材料界面结构为Cu/Cu51Zr14/Ti2 (Cu,Ni)+ Ti(Cu,Ni)+ TiCu+ Cu2TiZr/TiC/C/C复合材料.随着工艺参数的提高,TiCu和Cu2TiZr反应相逐渐消失,Ti(Cu,Ni)2新相生成,此时的界面结构为Cu/Cu51Zr14/Ti2 (Cu,Ni)+ Ti(Cu,Ni)+Ti(Cu,Ni)2/TiC/C/C复合材料.钎焊工艺参数较高时界面结构为Cu/Cu51Zr14/Cu(s.s)+Ti(Cu,Ni)2/TiC/C/C复合材料.随着钎焊温度的增加以及保温时间的延长,界面反应层Cu51Zr14和TiC反应层厚度增加.%C/C composite and TC4 were brazed using TiZrNiCu filler metal and Cu/Mo composite in-terlayers at 820-940℃ for l-30min. The interfacial microstructures were investigated by scanning electron microscopy and electron energy spectrum analysis. The results showed that the sequence of the interface structure at low brazing parameters can be described as the following: Cu/Cu51Zr14/Ti2 (Cu, Ni)+Ti(Cu,Ni)+TiCu+Cu2TiZr/TiC/C/C composite. With the increased brazing parameter, TiCu and Cu2TiZr disappeared, and Ti(Cu,Ni)2 appeared. The interface structure was changed to Cu/Cu5i Zri4/Ti2 (Cu,Ni)+Ti(Cu,Ni)+ Ti(Cu,Ni)2/TiC/C/C composite. For high brazing parameters, the interface structure was composed of Cu/Cu51 Zr14/Cu(s. s) + Ti(Cu, Ni)2/TiC/C/C composite. The thickness of Cu51Zr14and TiC reaction layers increased with the increased brazing temperature and the prolonged holding time.

  3. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    Directory of Open Access Journals (Sweden)

    Shoji Hayashi

    Full Text Available Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal.

  4. Refractories for Industrial Processing. Opportunities for Improved Energy Efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Hemrick, James G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hayden, H. Wayne [Metals Manufacture Process and Controls Technology, Inc., Oak Ridge, TN (United States); Angelini, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Moore, Robert E. [R.E. Moore Associates, Maricopa, AZ (United States); Headrick, William L. [R.E. Moore Associates, Maricopa, AZ (United States)

    2005-01-01

    Refractories are a class of materials of critical importance to manufacturing industries with high-temperature unit processes. This study describes industrial refractory applications and identifies refractory performance barriers to energy efficiency for processing. The report provides recommendations for R&D pathways leading to improved refractories for energy-efficient manufacturing and processing.

  5. Production of ceramic-metal joints for high-vacuum applications and development of simulation program for discharge tube

    Energy Technology Data Exchange (ETDEWEB)

    Kang, S. H.; Chung, K. H. [Seoul National University, Seoul (Korea)

    2000-04-01

    To develop a ceramic-metal jointed tube for high-vacuum applications, metalizing process and active metal brazing were investigated. Active metal brazing was adopted as a joining process to produce a high-vacuum tube which had high joint strength and reliability. A possibility for the development of new composition of Mo-Mn paste was studied. Also, to improve the strength and reliability of active metal brazed joint, TiN coating was introduced as a diffusion barrier. It was revealed that TiN coating could improve the joint strength and reliability. 100mm {phi} tube joint was produced using incusil ABA brazing alloy. The strength and reliability of manufactured tube showed higher value than commercial one. The electric field distribution in ceramic tube under high voltage was analyzed. Two dimensional electric field distribution was investigated under the existence of charged particles. From this result, electric field distribution at the surface of ceramic tube and the location of high electric field was predicted. Finally, Arc discharge was simulated to analyze the effect of arc discharge on the discharge tube wall. The maximum temperature of arc was 12000-13000K. The wall temperature was increased 100-170K by the arc discharge. 45 refs., 57 figs., 4 tabs. (Author)

  6. Alumina Carbon Refractory Products for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ 1 Scope This standard specifies the classification.techni-cal requirements,test methods,inspection rules,packing,marking,transportation,storage and quality certificate of alumina carbon refractory products for continuous casting.

  7. Ultra High Temperature Refractory Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Legacy refractory materials that have origins dating to the original Saturn program are commonly used in current launch facilities. Although they failure to meet the...

  8. Ultra High Temperature Refractory Materials Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Legacy refractory materials that have origins dating to the original Saturn program are commonly used in current launch facilities. Although they fail to meet the...

  9. Fireclay Refractory Bricks for Hot Blast Stove

    Institute of Scientific and Technical Information of China (English)

    Wang Jing; Zhang Yongfang; Chai Junlan

    2008-01-01

    @@ 1 Scope This standard specifies the classification, shape, dimension, technical requirements, test method,inspection rules, packing, marking,transportation,storage and quality certification of fireclay refractory bricks for hot blast stove.

  10. Spalling Resistance Fast-drying Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    Wang Jing; Peng Xigao

    2010-01-01

    @@ 1 Scope This standard specifies the term and definition,classification, technical requirements, test methods,quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of spalling resistance fast-drying refractory castables.

  11. Prognostic Factors for Refractory Status Epilepticus

    Directory of Open Access Journals (Sweden)

    J. Gordon Millichap

    2013-03-01

    Full Text Available Researchers at the Mayo Clinic, Rochester, MN studied the outcome and identified prognostic factors for refractory status epilepticus (RSE in 54 adult patients, median age 52 years [range 18-93].

  12. Situation of China's Refractories Industry in Last Sixty Years

    Institute of Scientific and Technical Information of China (English)

    HUO Jiangping; PAN Shangxin; LI Chaowen

    2009-01-01

    The annual output of China's refractories in 1949 was 74 thousand tons, and was 29.11 million tons in 2007, which was 65% of the world total refractories output. The export of China's refractory products and raw materials in 2008 was 6.18 million tons, which were exported to hundreds of countries and regions in the world. China is a big country in the field of refractories production and refractories export, which has devoted a lot to relative high temperature industry.

  13. The modified atkins diet in refractory epilepsy.

    Science.gov (United States)

    Sharma, Suvasini; Jain, Puneet

    2014-01-01

    The modified Atkins diet is a less restrictive variation of the ketogenic diet. This diet is started on an outpatient basis without a fast, allows unlimited protein and fat, and does not restrict calories or fluids. Recent studies have shown good efficacy and tolerability of this diet in refractory epilepsy. In this review, we discuss the use of the modified Atkins diet in refractory epilepsy.

  14. Neuromodulation in refractory epilepsy: Brazilian specialists consensus

    Directory of Open Access Journals (Sweden)

    Vera Cristina Terra

    Full Text Available ABSTRACT Epilepsy is a potentially devastating brain disorder characterized by a predisposition to spontaneous epileptic seizures. In patients with medically refractory epilepsy, new non-pharmacological therapeutic approaches may be considered. In this scenario, palliative surgery such as vagus nerve stimulation (VNS or deep brain stimulation (DBS may be indicated in a subset of patients. In this paper we make recommendations for the use of VNS and DBS in patients in Brazil with refractory epilepsy.

  15. The Modified Atkins Diet in Refractory Epilepsy

    Directory of Open Access Journals (Sweden)

    Suvasini Sharma

    2014-01-01

    Full Text Available The modified Atkins diet is a less restrictive variation of the ketogenic diet. This diet is started on an outpatient basis without a fast, allows unlimited protein and fat, and does not restrict calories or fluids. Recent studies have shown good efficacy and tolerability of this diet in refractory epilepsy. In this review, we discuss the use of the modified Atkins diet in refractory epilepsy.

  16. Synthesis and characterization of Ni-Mo filler brazing alloy for Mo-W joining for microwave tube technology

    Directory of Open Access Journals (Sweden)

    Frank Ferrer Sene

    2013-04-01

    Full Text Available A brazing process based on Ni-Mo alloy was developed to join porous tungsten cathode bottom and dense molybdenum cathode body for microwave tubes manufacture. The Ni-Mo alloy was obtained by mixing and milling powders in the eutectic composition, and applied on the surface of the components. The brazing was made at 1400 °C by using induction heating in hydrogen for 5 minutes. Alumina surfaces were coated with the binder and analyzed by Energy Dispersive X-rays Fluorescence. The brazed samples were analyzed by Scanning Electron Microscopy coupled to Energy Dispersive Spectroscopy. Stress-strain tests were performed to determine the mechanical behavior of the joining. The quality of the brazing was evaluated by assuring the presence of a "meniscus" formed by the Ni-Mo alloy on the border of the tungsten and molybdenum joint, the absence of microstructural defects in the interface between the tungsten and molybdenum alloys, and the adhesion of the brazed components.

  17. Detached Melt Nucleation during Diffusion Brazing of a Technical Ni-based Superalloy: A Phase-Field Study

    Science.gov (United States)

    Böttger, B.; Apel, M.; Laux, B.; Piegert, S.

    2015-06-01

    Advanced solidification processes like welding, soldering, and brazing are often characterized by their specific solidification conditions. But they also may include different types of melting processes which themselves are strongly influenced by the initial microstructures and compositions of the applied materials and therefore are decisive for the final quality and mechanical properties of the joint. Such melting processes are often not well- understood because - compared to other fields of solidification science - relatively little research has been done on melting by now. Also, regarding microstructure simulation, melting has been strongly neglected in the past, although this process is substantially different from solidification due to the reversed diffusivities of the involved phases. In this paper we present phase-field simulations showing melting, solidification and precipitation of intermetallic phases during diffusion brazing of directionally solidified and heat-treated high-alloyed Ni- based gas turbine blade material using different boron containing braze alloys. Contrary to the common belief, melting of the base material is not always planar and can be further accompanied by detached nucleation and growth of a second liquid phase inside the base material leading to polycrystalline morphologies of the joint after solidification. These findings are consistent with results from brazed laboratory samples, which were characterized by EDX and optical microscopy, and can be explained in terms of specific alloy thermodynamics and inter-diffusion kinetics. Consequences of the gained new understanding for brazing of high- alloyed materials are discussed.

  18. Experiments and analysis of thin tungsten slice and W/Cu brazing for primary collimator scraper in CSNS/RCS

    Science.gov (United States)

    Zou, YiQing; Kang, Ling; Yu, JieBing; Qu, HuaMin; He, ZheXi

    2014-04-01

    According to the requirements for the beam collimation system of the rapid cycling synchrotron (RCS) of China Spallation Neutron Source (CSNS), the main structure of a scraper of primary collimator is made by W/Cu brazing, in which the thickness of tungsten slice is 0.17 mm. In order to get the best mechanical properties, the brazing temperature is suggested to be controlled under the recrystallization temperature of tungsten, while the recrystallization temperature is affected directly by the thickness of tungsten. Because of little research and application on the brazing of thin tungsten slice of 0.17 mm and copper, tensile tests are done to get the mechanical properties of tungsten slices which experience different brazing temperatures. In keeping the inner relationships between the mechanical properties and temperature, another experiment is done by using SEM to scan the microstructures including the size and distribution of crystals. Finally we determine the recrystallization temperature of tungsten slice of 0.17 mm, and get the best parameters of W/Cu brazing for scrapers of primary collimator in CSNS/RCS.

  19. Interface microstructure of the brazed zirconia and Ti-6Al-4V using Ti-based amorphous filler

    Directory of Open Access Journals (Sweden)

    Liu Y.

    2013-01-01

    Full Text Available The polycrystalline ZrO2−3mol.%Y2O3 was brazed to Ti-6Al-4V using a Ti47Zr28Cu14Ni11 (at.% amorphous ribbon at 1123 K in a high vacuum. The microstructure of the interface and evolution mechanism of the joint was investigated. The experimental result showed that the typical interfacial microstructures of the joints consisted of ZrO2/TiO+TiO2+Cu2Ti4O+Ni2Ti4O/α-Ti+(Ti,Zr2(Cu,Ni eutectic/(Ti,Zr2(Cu,Ni/acicular Widmanstäten structure/Ti-6Al-4V alloy. The microstructure of the brazed joint was related to the solution and chemical reaction among atoms during brazing. According to the mechanical property tests the joint brazed at 1123 K for 30 min obtained the maximum shear strength 63 MPa. Both the white block intermetallic compound (Ti,Zr2(Cu,Ni and the coarse α-Ti+(Ti,Zr2(Cu,Ni eutectic structure should be avoided forming in the brazed joint.

  20. Refractory migraine in a headache clinic population

    Directory of Open Access Journals (Sweden)

    Fernandez-Torron Roberto

    2011-08-01

    Full Text Available Abstract Background Many migraineurs who seek care in headache clinics are refractory to treatment, despite advances in headache therapies. Epidemiology is poorly characterized, because diagnostic criteria for refractory migraine were not available until recently. We aimed to determine the frequency of refractory migraine in patients attended in the Headache Unit in a tertiary care center, according to recently proposed criteria. Methods The study population consisted of a consecutive sample of 370 patients (60.8% females with a mean age of 43 years (range 14-86 evaluated for the first time in our headache unit over a one-year period (between October 2008 and October 2009. We recorded information on clinical features, previous treatments, Migraine Disability Assessment Score (MIDAS, and final diagnosis. Results Overall migraine and tension-type headache were found in 46.4% and 20.5% of patients, respectively. Refractory migraine was found in 5.1% of patients. In refractory migraineurs, the mean MIDAS score was 96, and 36.8% were medication-overusers. Conclusions Refractory migraine is a relatively common and very disabling condition between the patients attended in a headache unit. The proposed operational criteria may be useful in identifying those patients who require care in headache units, the selection of candidates for combinations of prophylactic drugs or invasive treatments such as neurostimulation, but also to facilitate clinical studies in this patient group.

  1. REFRACTORY THROMBOCYTOPENIA AND NEUTROPENIA: A DIAGNOSTIC CHALLENGE

    Directory of Open Access Journals (Sweden)

    Emmanuel Gyan

    2015-02-01

    Full Text Available Background. The 2008 WHO classification identified refractory cytopenia with unilineage dysplasia (RCUD as a composite entity encompassing refractory anemia, refractory thrombocytopenia (RT, and refractory neutropenia (RN, characterized by 10% or more dysplastic cells in the bone marrow respective lineage. The diagnosis of RT and RN is complicated by several factors.  Diagnosing RT first requires exclusion of familial thrombocytopenia, chronic auto-immune thrombocytopenia, concomitant medications, viral infections, or hypersplenism. Diagnosis of RN should also be made after ruling out differential diagnoses such as ethnic or familial neutropenia, as well as acquired, drug-induced, infection-related or malignancy-related neutropenia. An accurate quantification of dysplasia should be performed in order to distinguish RT or RN from the provisional entity named idiopathic cytopenia of unknown significance (ICUS. Cytogenetic analysis, and possibly in the future somatic mutation analysis (of genes most frequently mutated in MDS, and flow cytometry analysis aberrant antigen expression on myeloid cells may help in this differential diagnosis. Importantly, we and others found that, while isolated neutropenia and thrombocytopenia are not rare in MDS, those patients can generally be classified (according to WHO 2008 classification as refractory cytopenia with multilineage dysplasia or refractory anemia with excess blasts, while RT and RN (according to WHO 2008 are quite rare.These results suggest in particular that identification of RT and RN as distinct entities could be reconsidered in future WHO classification updates.

  2. Model of Gas Flow Through Porous Refractory Applied to an Upper Tundish Nozzle

    Science.gov (United States)

    Liu, Rui; Thomas, Brian G.

    2015-02-01

    Argon gas commonly is injected into the liquid metal stream through the porous refractory walls in many metallurgical processes. In this work, a new model has been developed to investigate gas diffusion through heated porous refractory, including the effects of refractory geometry, the thermal expansion of the gas, temperature-dependent gas viscosity, and possible leakage into unsealed joints. A novel one-way-flow pressure boundary condition has been formulated and implemented to prevent unrealistic flow into the refractory. The complete model is validated with both analytical solutions of 1D test problems and observations of a water bubbling experiment. Then, to demonstrate practical application of this general model, argon gas flow is simulated through a double-slitted upper tundish nozzle during continuous steel casting with a slide-gate system. Realistic liquid steel pressure distributions with the bubbling threshold condition are applied on the inner surface. Parametric studies are conducted to investigate the effects of joint gas leakage, refractory conductivity, permeability, and injection pressure on the resulting gas distributions, gas mass flow rates, and leakage fraction. This new model of porous flow can serve as the first step of a comprehensive multiphase model system.

  3. Advances in Modern Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    ZHOU Ningsheng; HU Shuhe; ZHANG Sanhua

    2004-01-01

    Recent developments in terms of binding system, new material system, installation method and pre-cast shapes of refractory castables are introduced and discussed. In authors view, binding system is advancing on the one hand towards "purification" to minimize impurity components from binder materials, and on the other hand "stabilization" to minimize the structure destroy by volatility and decomposition of binder materials. Challenges of higher service temperature, slag resistance, clean steel production and better thermal shock resistance have promoted the booming of new varieties of castables including MgObased, natural flake graphite containing and non-oxides like Si3 N4, AlON and SiAlON containing castables. Installation technique is developing towards convenience,simplification and high efficiency. Advancement in installation and dry-out is of an incentive to the boost of selfflow castables, shotcreting castables, infiltration casting,quick dry-out castables and pre-cast shapes. Along with the increased adoption of pre-cast shapes of castables, the boundary between "shaped" and "unshaped" is becoming vague.

  4. Advances in Modern Refractory Castables

    Institute of Scientific and Technical Information of China (English)

    ZHOUNingsheng; HUShuhe; ZHANGSanhua

    2004-01-01

    Recent developments in terms of binding system, new material system, installation method and pre-cast shapes of refractory castables are introduced and discussed. In authors' view, binding system is advancing on the one hand towards "purification" to minimize impurity components from binder materials, and on the other hand "stabilization" to minimize the structure destroy by volatility and decomposition of binder materials. Challenges of higher service temperature, slag resistance, clean steel production and better thermal shock resistance have promoted the booming of new varieties of castables including MgO based, natural flake graphite containing and non-oxides like Sis N4, AION and SIMON containing castables. Installation technique is developing towards convenience, simplification and high efficiency. Advancement in installation and dry-out is of an incentive to the boost of selfflow castables, shotcreting castables, infiltration casting, quick dry-out castables and pre-cast shapes. Along wit hthe increased adoption of pre-cast shapes of castables, the boundary between "shaped" and " unshaped " is becoming vague.

  5. Bibliography of the technical literature of the Materials Joining Group, Metals and Ceramics Division, 1951 through June 1987

    Energy Technology Data Exchange (ETDEWEB)

    David, S.A.; Goodwin, G.M.; Gardner, K. (comps.)

    1987-08-01

    This document contains a listing of the written scientific information originating in the Materials Joining Group (formerly the Welding and Brazing Group), Metals and Ceramics Division, Oak Ridge National Laboratory during 1951 through June 1987. It is a registry of about 400 documents as nearly as possible in the order in which they were issued.

  6. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    DEFF Research Database (Denmark)

    Kiebach, Wolff-Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila;

    2016-01-01

    An Ag-Al2TiO5 composite braze was developed and successfully tested as seal for solid oxide cells. The thermo-mechanical properties of the Ag-Al2TiO5 system and the chemical compatibility between this composite braze and relevant materials used in stacks were characterized and the leak rates...... as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates...

  7. Laser Brazing of Aluminum with a New Filler Wire AlZn13Si10Cu4

    Science.gov (United States)

    Tang, Z.; Seefeld, T.; Vollertsen, F.

    Laser brazing processes of aluminum with both single beam and double beam techniques were developed using a new AlZn13Si10Cu4 filler wire which has a lower solidification range comparing to normal AlSi12 filler wire and the base material. Brazing experiments on both bead on plate and flange joints showed that the new wire has a very good wettability on the aluminum samples. Comparing to the AlSi12 wire one needs a lower heat input (in some cases 73% less heat input) for joining the same samples with the new filler wire and reaches a high hardness value in the joint. In addition, brazing with double beam technique showed its potential to increase the joint quality.

  8. A study on reactive braze coating of (TiC + Cr3 C2 )/Fe composite coatings

    Institute of Scientific and Technical Information of China (English)

    Pei Xinjun; Zhang Jiangang; Zhang Luming; Huang Jihua; Wei Shizhong

    2005-01-01

    A new hardfacing process, reactive braze coating process (RBCC) was studied, and ( TiC + Cr3 C2 ) /Fe composite coatings were prepared by RBCC using carbon, Cr3 C2, iron, ferrochromium and titanium powder as the raw materials in vacuum braze furnace. The results show that TiC is in-situ synthesized in the coatings. The methods of introducing Cr3 C2 have great effects on the distribution of TiC. Adding Cr3 C2 directly to the raw materials for coatings, fine TiC particles aggregate into discoids parallel to the coating surface, whereas, in-situ synthesizing Cr3 C2 in coatings, the aggregations of TiC are lumpish. During braze coating, Cr3 C2 particles directly added dissolve and precipitate to become needle-shaped. The coatings have an even and smooth surface and are combined with their mild steel substrates by a metallurgical bonding.

  9. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    Science.gov (United States)

    Kiebach, Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila; Sieborg, Bertil; Chen, Ming; Hjelm, Johan; Norrman, Kion; Chatzichristodoulou, Christodoulos; Hendriksen, Peter Vang

    2016-05-01

    An Ag-Al2TiO5 composite braze was developed and successfully tested as seal for solid oxide cells. The thermo-mechanical properties of the Ag-Al2TiO5 system and the chemical compatibility between this composite braze and relevant materials used in stacks were characterized and the leak rates as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates were demonstrated. Furthermore, the long-term stability of the Ag-Al2TiO5 composite braze was studied under relevant SOFC and SOEC conditions. The stability of brazed Crofer/Ag-Al2TiO5/NiO-YSZ assemblies in reducing atmosphere and in pure oxygen was investigated over 500 h at 850 °C. Additionally, a cell component test was performed to investigate the durability of the Ag-Al2TiO5 seal when exposed to dual atmosphere. The seals performed well over 900 h under electrolysis operation conditions (-0.5 A cm2, 850 °C), and no cell degradation related to the Ag-Al2TiO5 sealing was found, indicating that the developed braze system is applicable for the use in SOFC/SOEC stacks.

  10. Thermodynamic Justification for the Ni/Al/Ni Joint Formation by a Diffusion Brazing

    Directory of Open Access Journals (Sweden)

    Waldemar Wolczynski

    2011-07-01

    Full Text Available

    A theoretical model for the joint formation was developed for the diffusion brazing. The phenomena of dissolution and solidification were included into the model. A thermodynamic justification for the isothermal soldering occurrence in meta-stable conditions was developed. It involved the application of the criterion of higher temperature of the solid / liquid (s/l interface. The dissolution of the filler metal in the substrate was described by the solute concentration within the dissolution zone (liquid film situated at the substrate surface. The selection of the  parameter was justified by the Thermocalc calculation of the Ni-Al phase diagram for meta-stable equilibrium. According to the model assumptions, the solidification was accompanied by undercooled peritectic reactions resulting in formation of the intermetallic phases. The average Al – solute concentration measured across a given Al3Ni2/Al3Ni/Al3Ni2 joint confirmed that the solute concentration was conserved within the joint sub-layers. The Ni-Al phase diagram for meta-stable equilibrium referred to the solidification was also calculated by means of the Thermocalc Software. It allowed to locate the solidification path, s/l interface path and redistribution path onto the mentioned diagram. Superposition of both calculated phase

  11. Effect of interlayer on the mechanical properties of YG8 hard carbide/40Cr steel brazed joints

    Institute of Scientific and Technical Information of China (English)

    Wu Mingfang; Pu Juan; Chen Jian

    2009-01-01

    The effects of Cu foil and Ni foil on the mechanical properties of YG8 hard carbide/4OCr steel brazed joints were investigated. The results show that both Cu foil and Ni foil were beneficial to decrease the residual stress and enhance the joint strength. Moreover, Ni foil exhibited the better impact on enhancing the joint strength relative to Cu foil. When Cu foil was used as interlayer material, the key factor to restrain the joint strength was the massive and quick dissolution of Cu. Therefore, in order to prevent the excessive dissolution of Cu foil, the process parameter should be controlled strictly in the brazing process.

  12. Analysis on the Causes for Refractory GERD

    Institute of Scientific and Technical Information of China (English)

    陈婕; 许军英; 徐勇; 谢小平; 易粹琼; 侯晓华

    2002-01-01

    To analyze the causes of failure in conventional treatment to refractory gastroesophageal reflux diseases (GERD) patients, 16 refractory GERD patients (group R) and 16 eases of GERD primarily diagnosed (group P) were studied. Endoscopy, pathologic examination and 14C urea breath test were conducted in every patient. 24 h ambulatory pH and bilirubin monitoring were performed with Digitrapper MI Ⅲ and Synetics Bilitec 2000. It was found that esophagitis in group R was more severe than in group P. The rate of Helicobacter pylori infection in group R was significantly lower than in group P. Fraction time pH below 4. 00 was not longer while the bile reflux represented by fraction time abs above 0. 14 was greater for patients in the group R as compared with those in the group P. The mixed refluxes and pure bile refluxes between the two groups had significant difference. The reflux episodes in the group R mainly occurred during nights. These results indicated that severe esophagitis, especially Barrett's esophagus with complications makes it difficult to control GERD. Severe duodenogastroesophageal refluxes (DGER) are often accompanied by refractory GERD. Mixed refluxes aggravate the esophageal injuries. Pure bile refluxes and nocturnal refluxes may cause failure of administration of proton pump inhibitors (PPI) in the morning. Helicobacter pylori infection and acid refluxes may not be the direct cause of refractoriness. Individual refractory GERD patient without abnormal results on pH or bile reflux recently should be diagnosed again.

  13. Identification of platelet refractoriness in oncohematologic patients

    Directory of Open Access Journals (Sweden)

    Aline Aparecida Ferreira

    2011-01-01

    Full Text Available OBJECTIVES: To identify the occurrence and the causes of platelet refractoriness in oncohematologic patients. INTRODUCTION: Platelet refractoriness (unsatisfactory post-transfusion platelet increment is a severe problem that impairs the treatment of oncohematologic patients and is not routinely investigated in most Brazilian services. METHODS: Forty-four episodes of platelet concentrate transfusion were evaluated in 16 patients according to the following parameters: corrected count increment, clinical conditions and detection of anti-platelet antibodies by the platelet immunofluorescence test (PIFT and panel reactive antibodies against human leukocyte antigen class I (PRA-HLA. RESULTS: Of the 16 patients evaluated (median age: 53 years, nine (56% were women, seven of them with a history of pregnancy. An unsatisfactory increment was observed in 43% of the transfusion events, being more frequent in transfusions of random platelet concentrates (54%. Platelet refractoriness was confirmed in three patients (19%, who presented immunologic and non-immunologic causes. Alloantibodies were identified in eight patients (50% by the PIFT and in three (19% by the PRA-HLA. Among alloimmunized patients, nine (64% had a history of transfusion, and three as a result of pregnancy (43%. Of the former, two were refractory (29%. No significant differences were observed, probably as a result of the small sample size. CONCLUSION: The high rate of unsatisfactory platelet increment, refractoriness and alloimmunization observed support the need to set up protocols for the investigation of this complication in all chronically transfused patients, a fundamental requirement for the guarantee of adequate management.

  14. Erosion of tungsten and its brazed joints with bronze irradiated by pulsed deuterium plasma flows

    Energy Technology Data Exchange (ETDEWEB)

    Yakushin, V., E-mail: vlyakushin@mephi.ru; Polsky, V.; Kalin, B.; Dzhumaev, P.; Polyansky, A.; Sevryukov, O.; Suchkov, A.; Fedotov, V.

    2013-11-15

    This work presents results on erosion of mono- and polycrystalline tungsten and its brazed joints with bronze substrates under irradiation by high-temperature pulsed (τ{sub p} ∼ 20 μs) deuterium plasma flows, with a power density q = 19–66 GW/m{sup 2} and pulses numbering from 2 to 10, simulating the expected plasma disruptions and ELMs in fusion reactors. The surface erosion and heat resistance of tungsten and brazed joints were investigated by scanning electron microscopy, and erosion coefficients were determined by target mass loss. It is found that for both types of tungsten the surface starts to significantly crack even under relatively weak irradiation regimes (q = 19 GW/m{sup 2}, N = 2), at which point surface melting is not observed. Local melting becomes visible with an increase of q up to 25 GW/m{sup 2}. In addition, there is formation of blisters with a typical size of 1–2 μm on the surface of monocrystalline samples and craters up to 2 μm in diameter on polycrystalline samples. In addition, craters ∼10–30 μm in diameter are formed on defects similar to those observed under unipolar arcs. At that point, the erosion coefficients change to within ranges of 0.2–0.7 × 10{sup −5} kg/J m{sup 2}. It is found that at q = 50 GW/m{sup 2}, the brazed joints of monocrystalline tungsten with bronze of Cu-0.6% Cr-0.08% Zr have the highest heat resistance.

  15. 铜触头的高频钎焊%High-frequency brazing a copper contact

    Institute of Scientific and Technical Information of China (English)

    刘轶强; 张狄林

    2012-01-01

    叙述了焊接一种大面积铜触头由气体火焰钎焊改为高频钎焊的研究过程.通过更换钎料,设计合适的感应线圈,选用合适的焊接工艺参数,焊接出合格的产品.经肉眼观察、滚压实验、金相分析和扫描电镜的全面检测,触头的高频钎焊质量优良,符合设计要求.该研究对提高铜触头的焊接合格率,降低生产成本,节省焊接时间并大幅提高生产率,减轻劳动强度和改善劳动环境都有极大的价值.%This paper describes a large area of copper contact welding by the gas flame brazing replaced by high-frequency brazing process.By replacing the induction coil of solder,design appropriate, the appropriate choice of welding parameters, welding of qualified products. By the virual inspection ,rolling experiments, metallographic analysis and scanning electron microscope,a comprehensive inspection,the contact by high-frequency brazing has good quality and meets the design requirements. This study has great value for the company to improve the pass rate of welding of copper contacts,reduces production costs,saves the welding lime and dramatically increases productivity, reduces labor intensity and improves the working environment.

  16. USE OF A COBALT BASED METALLIC-GLASS IN JOINING MOSI2 TO STAINLESS STEEL

    Energy Technology Data Exchange (ETDEWEB)

    R. VAIDYA; P. RANGASWAMY; ET AL

    2001-04-01

    The successful use of a cobalt-based metallic-glass in joining molybdenum disilicide (MoSi{sub 2}) to stainless steel 316L was demonstrated. Such joints are being investigated for sensor tube applications in glass melting operations. The cobalt-based metallic-glass (METGLAS{trademark} 2714A) was found to wet the MoSi{sub 2} and stainless steel surfaces and provide high quality joints. Joining was completed at 1050 C for 60 minutes in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainless steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Post-brazing metallographic evaluations coupled with quantitative elemental analysis indicated the presence of a Co-Cr-Si ternary phase with CoSi and CoSi{sub 2} precipitates within the braze. The residual stresses in these molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L joints were evaluated using X-ray diffraction and instrumented indentation techniques. These measurements revealed that significant differences are induced in the residual stresses in MoSi{sub 2} and stainless steel depending on the joining technique employed. Push-out tests were carried out on these joints to evaluate the joint strength.

  17. Note: Magnification of a polarization angle with a Littrow layout brazed grating

    Science.gov (United States)

    Sasao, H.; Arakawa, H.; Kubo, H.; Kawano, Y.; Itami, K.

    2014-08-01

    A new method to magnify a small polarization angle with brazed gratings has been developed. In the method, difference in diffraction efficiency for S and P polarization components is used. The magnification dependence on the incident angle can be small by arranging the grating in Littrow layout. A magnification with a factor ˜2.7 has been demonstrated for a 10.6 μm CO2 laser beam as expected from a calculation. The method is applicable in many polarimetry fields.

  18. Investigation of welding and brazing of molybdenum and TZM alloy tubes

    Science.gov (United States)

    Lundblad, Wayne E.

    1991-01-01

    This effort involved investigating the welding and brazing techniques of molybdenum tubes to be used as cartridges in the crystal growth cartridge. Information is given in the form of charts and photomicrographs. It was found that the recrystallization temperature of molybdenum can be increased by alloying it with 0.5 percent titanium and 0.1 percent zirconium. Recrystallization temperatures for this alloy, known as TZM, become significant around 2500 F. A series of microhardness tests were run on samples of virgin and heat soaked TZM. The test results are given in tabular form. It was concluded that powder metallurgy TZM may be an acceptable cartridge material.

  19. Mechanical characteristics of laser braze-welded aluminium-copper connections

    Science.gov (United States)

    Solchenbach, Tobias; Plapper, Peter

    2013-12-01

    The mechanical characteristics of dissimilar Al-Cu connections, joined by a novel, robust laser braze-welding process are reported. A fiber laser is used in combination with a 2D galvoscanner to provide spatial power modulation by superposed circular beam oscillation. With the help of statistical experimental design, a broad range of processing parameters has been investigated in order to understand their effects on the joint characteristics. A maximum shear strength of 121 MPa has been detected within the scope of the experiments.

  20. [Refractory ceramic fibers, kinds, health effects after exposure, TLVs].

    Science.gov (United States)

    Woźniak, H; Wiecek, E

    1996-01-01

    Ceramic fibres are amorphous or crystalline synthetic mineral fibres which are characterised by refractory properties (i.c. stability in temperature above 1000 degrees C). In general, ceramic fibres are produced from aluminium oxide, silicon oxide and other metal oxides and less frequently from non-oxide materials such as silicon carbide, silicon nitride and boron nitride. In Poland, the production of ceramic fibres was begun in the Refractory Materials Plant, Skawina, during mid-eighties. The production capacity accounts for about 600 tons annually. It is estimated that approximately 3000 persons are exposed to the effect of ceramic fibres in Poland. During the production of ceramic fibres, concentrations of respiral fibres in the air at work places range from 0.07 to 0.27 f/cm3; during the manufacture of ceramic fibre products from 0.23 to 0.71 f/cm3 and during the application of ceramic fibre products from 0.07 to 1.67 f/cm3. As published data depict, fibres longer than 5 microns are most common in the work environment, and the proportion of fibres with diameters below 1 micron accounts for 40-50%. Bearing in mind the present situation in Poland, namely combined exposure to asbestos (during removal of worn out heat-insulating materials) and ceramic fibres (during installation of new insulation), as well as in view of own investigations and literature data which evidence a strong carcinogenic effect of certain fibres, the following MAC values have been adopted: Dusts of refractory ceramic fibres: total dust-2 mg/m3; respirable fibres-1 f/cm3 (L > 5 microns; D fibres mixed with asbestos: total dust-1 mg/m3; respirable fibres-1 f/m3. Dusts of refractory ceramic fibres mixed with other man-made mineral fibres (MMMF): total dust-2 mg/m3; respirable fibres-1 f/m3. According to the IARC, ceramic fibres have been included into group 2B-suspected human carcinogen.

  1. Topical cidofovir for refractory verrucae in children.

    Science.gov (United States)

    Gupta, Monique; Bayliss, Susan J; Berk, David R

    2013-01-01

    Warts are common and are a challenge to treat in some children, especially immunocompromised children and those who fail or cannot tolerate salicylic acid preparations and cryotherapy. Cidofovir, a nucleotide analogue with antiviral activity, has demonstrated promising results when compounded into a topical form to treat refractory warts. We present a retrospective institutional review of 12 children with refractory verrucae treated with 1% to 3% topical cidofovir compounded in an unscented moisturizing cream, applied every other day to daily. In our institutional series, only three patients (25%) demonstrated complete clearance of their verrucae. An additional four patients (33%) demonstrated partial clearance. Our experience using topical cidofovir has been less successful than previous institutional reviews, possibly because we used a lower concentration and less-frequent dosing. More studies are needed to better characterize the efficacy, safety, and dosing of topical cidofovir for the treatment of refractory warts.

  2. Refractory Behaviors of Magnetite-Kaolin Bricks

    Science.gov (United States)

    Adeosun, S. O.; Akpan, E. I.; Gbenebor, O. P.; Taiwo, O. O.; Eke, I. J.

    2016-11-01

    In this work, the suitability of using kaolin-magnetite-plastic clay to produce refractory bricks has been experimentally explored. Thirty bricks of different compositions were produced and fired at 1200°C. The density, shrinkage moisture content, loss on ignition, porosity and permeability of the bricks were examined. Results show that the bricks remained stable during firing and thus possess good insulating characteristics. The highest (2.23 g/cm3) and lowest (2.00 g/cm3) bulk densities obtained in this study are higher than the highest bulk density reported for Al dross-filled refractories (1.23 g/cm3). The bricks also possessed very low effective moisture content (10-23%) and very high compression modulus (16-100 MPa) desirable in insulating refractory bricks with high resistance to abrasion.

  3. Dramatic response to infliximab in refractory neurosarcoidosis

    Directory of Open Access Journals (Sweden)

    Chintamaneni Sreekanth

    2010-01-01

    Full Text Available Sarcoidosis is a systemic disease characterized by noncaseating granulomas in the involved organs. Neurologic manifestations involving the central and/or peripheral nervous system occur in about 5% of patients. Neurosarcoidosis is often refractory to conventional treatment and therefore more effective treatment options are needed. While the etiology of the disease is still unknown, there is now a better understanding of its pathogenesis on a molecular level. It is clear that tumor necrosis factor-α (TNFα plays a pivotal role in the development of the granulomas and it is believed to be a key cytokine involved in the pathogenesis of the disease. Taking advantage of this better understanding of disease pathogenesis, anti-TNFα agents are being increasingly used to treat refractory sarcoidosis. We report a patient with refractory neurosarcoidosis who showed dramatic improvement in the clinical and radiological manifestations following treatment with infliximab; he suffered a relapse upon discontinuation of the medication.

  4. The present status of R and D for the muon target at J-PARC: The development of silver-brazing method for graphite

    Energy Technology Data Exchange (ETDEWEB)

    Makimura, Shunsuke [Institute of Materials Structural Science, High Energy Accelerator Research Organization, 1-1 Oho, Tsukuba-shi, Ibaraki-ken 305-0801 (Japan)], E-mail: shunsuke.makimura@kek.jp; Ozaki, Hidetsugu; Okamura, Hisanori [Kinzoku Giken Co., LTD., 276-21, Motoishikawa, Mito-shi, Ibaraki-ken 310-0843 (Japan); Futakawa, Masatoshi; Naoe, Takashi [Japan Atomic Energy Agency, Tokai-mura, Ibaraki-ken 319-1195 (Japan); Miyake, Yasuhiro; Kawamura, Naritoshi; Nishiyama, Kusuo; Kawai, Masayoshi [Institute of Materials Structural Science, High Energy Accelerator Research Organization, 1-1 Oho, Tsukuba-shi, Ibaraki-ken 305-0801 (Japan)

    2008-06-30

    At the J-PARC muon science facility, the muon target was made of an isotropic graphite (IG-43). The energy deposited by the proton beam is estimated to be 3.3 kW on graphite and 600 W on the copper frame. To alleviate the thermal stress, a titanium stress absorber is inserted between the graphite and the copper. Although graphite is known to be difficult to be brazed, the titanium is attached to the graphite through silver-brazing. In this report, we will describe the development of a silver-brazing method for graphite in the fabrication of the J-PARC muon target. A capillary test between the graphite and the titanium was performed to determine the optimal brazing conditions. The test involved bonding graphite and titanium plates while varying the gap between them in order to determine the brazing material and the optimal surface treatment of graphite. Subsequently, a trial muon-production target was fabricated using this optimized brazing method. Specimens were cut from the trial target, and bending test experiments were performed to determine the tensile and shear strength of the interface. As a result, it was confirmed that graphite could be bonded adequately through the silver-brazing.

  5. Office Procedures in Refractory Chronic Rhinosinusitis.

    Science.gov (United States)

    Thamboo, Andrew; Patel, Zara M

    2017-02-01

    Office procedures in chronic rhinosinusitis (CRS) can be considered before and after medical management, as well as before and after surgical management. This article focuses specifically on refractory CRS, meaning those patients who have failed medical and surgical management already. The options available in the management of refractory CRS depend on the personnel, equipment, and instrumentation available in the office setting; surgeon experience; and patient suitability and tolerability. This article provides readers with possible procedural options that can be done in their clinics with indications, patient selection, potential complications, and postoperative considerations.

  6. The Effect of Post-grinding Heat Treatment of Alumina and Ag-Cu-Ti Braze Preform Thickness on the Microstructure and Mechanical Properties of Alumina-to-Alumina-Brazed Joints

    Science.gov (United States)

    Kassam, Tahsin Ali; Nadendla, Hari Babu; Ludford, Nicholas; Buisman, Iris

    2016-08-01

    Alumina-to-alumina-brazed joints were formed using 96.0 and 99.7 wt.% Al2O3 and TICUSIL® (68.8Ag-26.7Cu-4.5Ti wt.%) preforms of different thicknesses. Brazing was conducted in a vacuum of 1 × 10-5 mbar at 850 °C for 10 minutes. Joint strengths were evaluated using four-point bend testing and were compared to flexural strengths of standard test bars. Post-grinding heat treatment, performed at 1550 °C for 1 hour, did not affect the average surface roughness or grain size of either grades of alumina but affected their average flexural strengths with a small increase for 96.0 wt.% Al2O3 and a small decrease for 99.7 wt.% Al2O3. As the TICUSIL® preform thickness was increased from 50 to 100 µm, the average strengths of both 96.0 and 99.7 wt.% Al2O3 brazed joints improved. Joints made using 100-µm-thick TICUSIL® preforms predominantly consisted of Cu-Ti phases which formed due to excess Ti in the interlayers and non-uniform Ag-rich outflow. Brazed joints of 96.0 wt.% Al2O3 made using 100-µm-thick TICUSIL® preforms achieved an average joint strength of 238 MPa with consistent failure in the ceramic.

  7. Refractory disease in antineutrophil cytoplasmic antibodies associated vasculitis

    NARCIS (Netherlands)

    Rutgers, Abraham; Kallenberg, Cornelis

    2012-01-01

    Purpose of review Induction treatment of antineutrophil cytoplasmic antibodies (ANCA) associated vasculitis (AAV) is not always successful and nonresponding patients are considered refractory. Recent findings Refractory disease should be subdefined to the treatment that was received. Cyclophosphamid

  8. Effect of parameters on interface of the brazed ZrO2 ceramic and Ti-6Al-4V joint using Ti-based amorphous filler

    Institute of Scientific and Technical Information of China (English)

    Yuhua LIU; Jiandong HU; Yaping ZHANG; Zuoxing GUO; Yue YANG

    2012-01-01

    A commercially available Ti47Zr28Cu14Ni11 (at.pct) amorphous filler foil was used to join ZrO2 ceramic and Ti-6Al-4V alloy.According to experimental observations,the interface microstructure accounts for the mechanical properties of the joints.The effects of brazing conditions and parameters on the joint properties were investigated.The joint shear strength showed the highest value of about 108 MPa and did not monotonously increase with the brazing time increasing.It was shown that decreasing of brazing cooling rate and appropriate filler foil thickness gave higher joint strength.

  9. Reduction of Liquid Clad Formation Due to Solid State Diffusion in Clad Brazing Sheet

    Science.gov (United States)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-12-01

    Warm forming operations have shown promise in expanding automotive heat exchanger designs by increasing forming limits of clad brazing sheet. The impact of isothermal holds below the clad melting temperature on subsequent brazeability has not previously been studied in detail. The effect of these holds on brazeability, as measured by the clad thickness loss due to solid state diffusion of Si out of the clad layer prior to clad melting, was assessed through parallel DSC and optical microscopy measurements, as well as through the use of a previously developed model. EPMA measurements were also performed to support the other measures. Overall, the same trends were predicted by DSC, microscopy, and the theoretical model; however, the DSC predictions were unable to accurately predict remaining clad thickness prior to melting, even after correcting the data for clad-core interactions. Microscopy measurements showed very good agreement with the model predictions, although there were slight discrepancies at short hold times due to the inability of the model to account for clad loss during heating to the brazing temperature. Further microscopy measurements showed that when the heating rate is set below a critical value, there is a reduction in the clad thickness from the as-received condition.

  10. Microstructure and Mechanical Properties of AlN/Cu Brazed Joints

    Science.gov (United States)

    Su, Cherng-Yuh; Pan, C. T.; Lo, Min-Sheng

    2014-09-01

    In this study, the AlN/Cu bonding was explored using the brazing technique. During AlN/Cu brazing, the temperature was set at 800, 850, and 900 °C for 10, 20, 30, and 60 min, respectively. We studied the bonding mechanism, microstructure formation, and the mechanical characteristics of the bond. The reaction layer developed at the interface of AlN/Cu is observed to be TiN. The activation energy of TiN is about 149.91 kJ/mol. The reaction layer thickness is linearly dependent on the temperature and duration at 800 and 850 °C for 60 min and 900 °C for 30 min. However, the growth of the reactive layers decreases gradually at 900 °C when the duration changed from 30 to 60 min. The strength of the specimens with thickness ranging between 1 and 1.5 μm is 40-51 MPa.

  11. Melting Point Depression and Fast Diffusion in Nanostructured Brazing Fillers Confined Between Barrier Nanolayers

    Science.gov (United States)

    Kaptay, G.; Janczak-Rusch, J.; Jeurgens, L. P. H.

    2016-08-01

    Successful brazing using Cu-based nanostructured brazing fillers at temperatures much below the bulk melting temperature of Cu was recently demonstrated (Lehmert et al. in, Mater Trans 56:1015-1018, 2015). The Cu-based nano-fillers are composed of alternating nanolayers of Cu and a permeable, non-wetted AlN barrier. In this study, a thermodynamic model is derived to estimate the melting point depression (MPD) in such Cu/AlN nano-multilayers (NMLs) as function of the Cu nanolayer thickness. Depending on the melting route, the model predicts a MPD range of 238-609 K for Cu10nm/AlN10nm NMLs, which suggests a heterogeneous pre-melting temperature range of 750-1147 K (476-874 °C), which is consistent with experimental observations. As suggested by basic kinetic considerations, the observed Cu outflow to the NML surface at the temperatures of 723-1023 K (450-750 °C) can also be partially rationalized by fast solid-state diffusion of Cu along internal interfaces, especially for the higher temperatures.

  12. Issues of low activation brazing of SiC f/SiC composites by using alloys without free silicon

    Science.gov (United States)

    Riccardi, B.; Nannetti, C. A.; Petrisor, T.; Woltersdorf, J.; Pippel, E.; Libera, S.; Pilloni, L.

    2004-08-01

    The paper presents a novel low activation brazing technique for SiC f/SiC composites. The brazing alloy does not contain free silicon and is based on the use of a Si-44Cr at.% eutectic and the intermetallic CrSi 2 (melting temperatures 1390 and 1490 °C, respectively). These are advantageous because the melting point is low enough to avoid degradation of the advanced fibres and of the interphases in the composite, and the Si-Cr intermetallics are chemically compatible with silicon carbide. Both the eutectic and the intermetallic were prepared before brazing operations by melting a Si-Cr mixture. The joining was performed under vacuum (about 10 -4 Pa). Systematic investigations of the microstructure and of the nanochemistry (TEM, EELS, ELNES) of the Si-Cr joints reveal that direct chemical Si-Si, Cr-C and Si-Cr bonds across the interface are responsible for the adhesion: the interfaces were proved to be nearly atomically sharp and adhesive. Altogether, this brazing procedure enables joints with sufficient strength and with a microstructure comparable with that of the starting powders to be obtained.

  13. From Coin to Medal: A Metallurgical Study of the Brazing Drop on a 19th Century Scudo

    Science.gov (United States)

    Breda, M.; Canovaro, C.; Pérez, A. F. Miranda; Calliari, I.

    2012-11-01

    In the past, it was customary to use out-of-circulation coins as pendants by brazing a peg or ring on the edge of the coin in order to transform it into a devotional or decorative object; this practice was very common for specimens of the Papal States, especially for silver coins. This metallurgical investigation of a 19th century Scudo aimed to relate the internal structure of the coin to the minting technology with a special focus on the brazing drop, in order to provide information on the solidification microstructure arising from a strongly nonequilibrium process such as brazing. The results show that the Ag content in the coin ranges from 92% in the bulk up to 97% on the surface, due to enrichment, while analysis of the brazing revealed that it consists of an Ag-Cu-Zn-Pb alloy, for which the melting temperature has been estimated. Considering the distribution of minor elements, Zn segregates in the secondary (Cu-rich) β-dendrites and inside the whole eutectic structure, while Pb is only present in the Ag-based phases and seems to reduce the solubility of Zn inside the primary (Ag-rich) α-dendrites.

  14. Mechanical characterization and modeling of brazed tungsten and Cu-Cr-Zr alloy using stress relief interlayers

    Science.gov (United States)

    Qu, Dandan; Zhou, Zhangjian; Yum, Youngjin; Aktaa, Jarir

    2014-12-01

    A rapidly solidified foil-type Ti-Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu-Cr-Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu-Cr-Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

  15. Brazing of Ti2AlNb Based Alloy with Amorphous Ti-Cu-Zr-Ni Filler

    Institute of Scientific and Technical Information of China (English)

    WANG Gang; HUANG Yongjiang; WANG Guochao; SHEN Jun; CHEN Zhihao

    2015-01-01

    Amorphous Ti-Cu-Zr-Nifi ller foils with low melting point of 1 133 K were synthesized using a melt-spinning method in argon atmosphere. A Ti2AlNb based alloy was brazed at 1 153-1 223 K for 600-3 000 s. The effects of brazing temperature (Tb) and time (tb) on the shear strength of the joints were investigated. The results showed that the joint strength was signifi cantly affected by the reaction layer thickness. The optimum brazing parameters can be determined as follows:Tb=1 173 K, and tb=600 s. The maximum tensile strength of the joint obtained can reach 260 MPa. Furthermore, the activation energyQand the growth velocityA0 of the reaction layer in the brazed joints were calculated to be 161.742 kJ/mol and 0.213 m2/s, respectively. The growth of the reaction layer (y) could be expressed by the expression:y2 =0.213exp(−19 454/Tb)tb.

  16. Microstructural and Mechanical Evaluation of a Cu-Based Active Braze Alloy to Join Silicon Nitride Ceramics

    Science.gov (United States)

    Singh, M.; Asthana, Rajiv; Varela, F. M.; Martinez-Fernandez, J.

    2010-01-01

    Self-joining of St. Gobain Si3N4 (NT-154) using a ductile Cu-Al-Si-Ti active braze (Cu-ABA) was demonstrated. A reaction zone approx.2.5-3.5 microns thick) developed at the interface after 30 min brazing at 1317 K. The interface was enriched in Ti and Si. The room temperature compressive shear strengths of Si3N4/Si3N4 and Inconel/Inconel joints (the latter created to access baseline data for use with the proposed Si3N4/Inconel joints) were 140+/-49MPa and 207+/-12MPa, respectively. High-temperature shear tests were performed at 1023K and 1073 K, and the strength of the Si3N4/Si3N4 and Inconel/Inconel joints were determined. The joints were metallurgically well-bonded for temperatures above 2/3 of the braze solidus. Scanning and transmission electron microscopy studies revealed a fine grain microstructure in the reaction layer, and large grains in the inner part of the joint with interfaces being crack-free. The observed formation of Ti5Si3 and AlN at the joint interface during brazing is discussed.

  17. Manufacturing and High Heat Flux Testing of Brazed Flat-Type W/CuCrZr Plasma Facing Components

    Science.gov (United States)

    Lian, Youyun; Liu, Xiang; Feng, Fan; Chen, Lei; Cheng, Zhengkui; Wang, Jin; Chen, Jiming

    2016-02-01

    Water-cooled flat-type W/CuCrZr plasma facing components with an interlayer of oxygen-free copper (OFC) have been developed by using vacuum brazing route. The OFC layer for the accommodation of thermal stresses was cast onto the surface of W at a temperature range of 1150 °C-1200 °C in a vacuum furnace. The W/OFC cast tiles were vacuum brazed to a CuCrZr heat sink at 940 °C using the silver-free filler material CuMnSiCr. The microstructure, bonding strength, and high heat flux properties of the brazed W/CuCrZr joint samples were investigated. The W/Cu joint exhibits an average tensile strength of 134 MPa, which is about the same strength as pure annealed copper. High heat flux tests were performed in the electron beam facility EMS-60. Experimental results indicated that the brazed W/CuCrZr mock-up experienced screening tests of up to 15 MW/m2 and cyclic tests of 9 MW/m2 for 1000 cycles without visible damage. supported by National Natural Science Foundation of China (No. 11205049) and the National Magnetic Confinement Fusion Science Program of China (No. 2011GB110004)

  18. Microstructure and Interfacial Reactions During Vacuum Brazing of Stainless Steel to Titanium Using Ag-28 pct Cu Alloy

    Science.gov (United States)

    Laik, A.; Shirzadi, A. A.; Sharma, G.; Tewari, R.; Jayakumar, T.; Dey, G. K.

    2015-02-01

    Microstructural evolution and interfacial reactions during vacuum brazing of grade-2 Ti and 304L-type stainless steel (SS) using eutectic alloy Ag-28 wt pct Cu were investigated. A thin Ni-depleted zone of -Fe(Cr, Ni) solid solution formed on the SS-side of the braze zone (BZ). Cu from the braze alloy, in combination with the dissolved Fe and Ti from the base materials, formed a layer of ternary compound , adjacent to Ti in the BZ. In addition, four binary intermetallic compounds, CuTi, CuTi, CuTi and CuTi formed as parallel contiguous layers in the BZ. The unreacted Ag solidified as islands within the layers of CuTi and CuTi. Formation of an amorphous phase at certain locations in the BZ could be revealed. The -Ti(Cu) layer, formed due to diffusion of Cu into Ti-based material, transformed to an -Ti + CuTi eutectoid with lamellar morphology. Tensile test showed that the brazed joints had strength of 112 MPa and failed at the BZ. The possible sequence of events that led to the final microstructure and the mode of failure of these joints were delineated.

  19. An Overview on China's Refractories-Market and New Demands

    Institute of Scientific and Technical Information of China (English)

    LIU Jiehua; ZHOU Ningsheng

    2004-01-01

    Based on the authors' information sources and personal viewpoints, this paper provides updated information on China s refractories situation in terms of output, consumption in main refractory using sectors, exportation and importation of refractory products and raw materials,structural change, future prosperity and new demands .From authors understanding, some analyses have also been given.

  20. Export and Import Situation of Refractories in China

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    China has been the biggest country in production and exporting of refractories. The article describes the problems in the export and import and suggestions on development of refractories. In the future, China will expand its cooperation with world refractories community in science, technology, economy and trade to play a more important role in the international and domestic markets.