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Sample records for brazing high temperature

  1. Laser Brazing of High Temperature Braze Alloy

    Science.gov (United States)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  2. Brazing Refractory Metals Used In High-Temperature Nuclear Instrumentation

    Energy Technology Data Exchange (ETDEWEB)

    A. J. Palmer; C. J. Woolstenhulme

    2009-06-01

    As part of the U. S. Department of Energy (DOE) sponsored Next Generation Nuclear Project (NGNP) currently ongoing at Idaho National Laboratory (INL), the irradiation performance of candidate high-temperature gas reactor fuels and materials is being evaluated at INL’s Advanced Test Reactor (ATR). The design of the first Advanced Gas Reactor (AGR 1) experiment, currently being irradiated in the ATR, required development of special techniques for brazing niobium and molybdenum. Brazing is one technique used to join refractory metals to each other and to stainless steel alloys. Although brazing processes are well established, it is difficult to braze niobium, molybdenum, and most other refractory metals because they quickly develop adherent oxides when exposed to room-temperature air. Specialized techniques and methods were developed by INL to overcome these obstacles. This paper describes the techniques developed for removing these oxides, as well as the ASME Section IX-qualified braze procedures that were developed as part of the AGR-1 project. All brazes were made using an induction coil with an inert or reducing atmosphere at low pressure. Other parameters, such as filler metals, fluxes used, and general setup procedures, are also discussed.

  3. High temperature brazing of diamond tools

    Institute of Scientific and Technical Information of China (English)

    YAO Zheng-jun; SU Hong-hua; FU Yu-can; XU Hong-jun

    2005-01-01

    A new brazing technique of diamond was developed. Using this new technique optimum chemical and metallurgical bonding between the diamond grits and the carbon steel can be achieved without any thermal damages to diamond grits. The results of microanalysis and X-ray diffraction analysis reveal that a carbide layer exists between the diamond and the matrix, which consists of Cr3C2, Cr7C3 and Cr23C6. Performance tests show that the brazed diamond core-drill has excellent machining performance. In comparison with traditional electroplated diamond core-drill, the brazed diamond core-drill manufactured using the new developed technique has much higher machining efficiency and much longer operating life.

  4. Effect of Heat Treatment on High Temperature Stress Rupture Strength of Brazing Seam for Nickel-base Superalloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to enhance the high-temperature stress rupture strength of brazing seam by heat treatment, it was diffusion treated, then solution heat treated, and finally aging treated. The microstructure of brazing seam especially morphology of phase and boride was observed and the strength of brazing seam was measured in this process. The results show that heat treatment can enhance high-temperature stress rupture strength by improving the microstructure of brazing seam. The strength of brazing seam after solution heat treatment decreases in comparison with that only after diffusion treatment while aging treatment after solution heat treatment increases the strength of brazing seam.

  5. Mechanical properties of Inconel 718 and Nickel 201 alloys after thermal histories simulating brazing and high temperature service

    Science.gov (United States)

    James, W. F.

    1985-01-01

    An experimental investigation was made to evaluate two nickel base alloys (Nickel-201 and Inconel-718) in three heat treated conditions. These conditions were: (1) annealed; (2) after thermal exposure simulating a braze cycle; and (3) after a thermal exposure simulating a braze cycle plus one operational lifetime of high temperature service. For the Nickel-201, two different braze cycle temperatures were evaluated. A braze cycle utilizing a lower braze temperature resulted in less grain growth for Nickel-201 than the standard braze cycle used for joining Nickel-201 to Inconel-718. It was determined, however, that Nickel-201, was marginal for temperatures investigated due to large grain growth. After the thermal exposures described above, the mechanical properties of Nickel-201 were degraded, whereas similar exposure on Inconel-718 actually strengthened the material compared with the annealed condition. The investigation included tensile tests at both room temperature and elevated temperatures, stress-rupture tests, and metallographic examination.

  6. Basic principles of creating a new generation of high- temperature brazing filler alloys

    Science.gov (United States)

    Kalin, B. A.; Suchkov, A. N.

    2016-04-01

    The development of new materials is based on the formation of a structural-phase state providing the desired properties by selecting the base and the complex of alloying elements. The development of amorphous filler alloys for a high-temperature brazing has its own features that are due to the limited life cycle and the production method of brazing filler alloys. The work presents a cycle of analytical and experimental materials science investigations including justification of the composition of a new amorphous filler alloy for brazing the products from zirconium alloys at the temperature of no more than 800 °C and at the unbrazing temperature of permanent joints of more than 1200 °C. The experimental alloys have been used for manufacture of amorphous ribbons by rapid quenching, of which the certification has been made by X-ray investigations and a differential-thermal analysis. These ribbons were used to obtain permanent joints from the spacer grid cells (made from the alloy Zr-1% Nb) of fuel assemblies of the thermal nuclear reactor VVER-440. The brazed samples in the form of a pair of cells have been exposed to corrosion tests in autoclaves in superheated water at a temperature of 350 °C, a pressure of 160 MPa and duration of up to 6,000 h. They have been also exposed to destructive tests using a tensile machine. The experimental results obtained have made it possible to propose and patent a brazing filler alloy of the following composition: Zr-5.5Fe-(2.5-3.5)Be-1Nb-(5-8)Cu-2Sn-0.4Cr-(0.5-1.0)Ge. Its melting point is 780 °C and the recommended brazing temperature is 800°C.

  7. Development of a Cu-Sn based brazing system with a low brazing and a high remelting temperature

    Science.gov (United States)

    Schmieding, M.; Holländer, U.; Möhwald, K.

    2017-03-01

    Objective of the project presented is the development of a joining process for hot working steel components at low brazing temperatures leading to a bond with a much higher remelting temperature. This basically is achieved by the use of a Cu-Sn melt spinning foil combined with a pure Cu foil. During brazing, the Sn content of the foil is decreased by diffusion of Sn into the additional Cu resulting in a homogenious joint with a increased remelting temperature of the filler metal. Within this project specimens were brazed and diffusion annealed in a vacuum furnace at 850 °C varying the processing times (0 – 10 h). The samples prepared were studied metallographically and diffusion profiles of Sn were recorded using EDX line scans. The results are discussed in view of further investigations and envisaged applications.

  8. High temperature oxidation of aluminum brazing alloys. [3003 and 6063 aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, D.J. (Banbury Laboratories, Banbury (England))

    The oxide film which develops on aluminum and its alloys provides a tough tenacious barrier which must be disrupted in order to promote filler metal flow and wetting during any brazing operation. When considering the mechanisms of current brazing processes (both flux based and flux free), it is necessary to understand the changes which can occur in oxide films through the braze cycle. This study seeks to characterize thee crystallography, morphology, composition and growth kinetics of oxide films developed on aluminum brazing alloys over the temperature range 400 to 600 C using a combination of electron, optical (in-situ HVEM), and thermogravimetric techniques. Results show that crystalline oxide formation occurs at 550 C on alloys such as 3003 and 6063, compared with 475 C for pure aluminum, and this corresponds with increased oxidation weight gains and sigmoidal oxidation kinetics.

  9. Method of temperature rising velocity and threshold control of electron beam brazing

    Institute of Scientific and Technical Information of China (English)

    Xuedong Wang; Shun Yao

    2005-01-01

    In order to accommodate electron beam to the brazing of the joints with various curve shapes and the brazing of thermo sensitive materials, the method of electron beam scanning and brazing temperature control was developed, in which electron beam was controlled to scan according to predefined scanning track, and the actual temperature rising velocity of the brazed seam was limited in an allowed scope by detecting the brazed seam temperature, calculating the temperature rising velocity and adjusting the beam current during the brazing process; in addition, through the setting of the highest allowed temperature, the actual temperature of the brazed seam could be controlled not exceeding the threshold set value, and these two methods could be employed alone or jointly. It is shown that high precision temperature control in electron beam brazing could be realized and the productivity be increased by the proposed method.

  10. Induction Brazing

    DEFF Research Database (Denmark)

    Henningsen, Poul

    , or if the hottest area is located outside the joint interface, a number of defects may appear: the braze metal may flow away from the joint, the flux may burn off, poor binding of the braze metal may appear or the braze metal may be overheated. Joint geometry as well as electro-magnetic properties of the work piece......Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...

  11. Brazing

    CERN Document Server

    Schwartz, Mel M

    2003-01-01

    Text provides information needed to braze materials that will be used in the 21st century. Revised to include lessons learned on tooling, design, materials, atmospheres, processing, and equipment. For brazing technologists and engineers.

  12. High-strength braze joints between copper and steel

    Science.gov (United States)

    Kuhn, R. F.

    1967-01-01

    High-strength braze joints between copper and steel are produced by plating the faying surface of the copper with a layer of gold. This reduces porosity in the braze area and strengthens the resultant joint.

  13. Combined scale effects for effective brazing at low temperatures

    Directory of Open Access Journals (Sweden)

    Bartout D.

    2012-12-01

    Full Text Available In modern joining technology, the focus is on effective brazing and soldering of temperature sensitive materials. Here, as well as in diffusion welding processes the needed thermal energy is externally realized in the joint zone. This produces a heating of the whole joining parts, since in laminar joining the thermal energy is transported in interior by thermal conduction. An excess of critical temperatures or tolerable impact periods in wide parts of materials and respectively components is often not avoidable. This leads to thermal damages. In this point of view nanotechnology shows promising possibilities as scale effects and their resulting thermophysical effects such as melting temperature reduction and high diffusion rates can be used for providing a self-propagating high-temperature synthesis at room temperature. After ignition by an external energy source a self-propagating exothermic reaction is started. By producing a multilayer system with alternately arranged nanoscaled layers of e.g. Al and Ni the resulting thin foil can be used as heat source for melting the braze or solder material within the joining zone without any external preheating. Due to the high process velocities up to 30 m/s and the local heat input significant thermal influences on the joined parts are not detectable.

  14. Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

    Directory of Open Access Journals (Sweden)

    J. W. Elmer

    2001-05-01

    Full Text Available Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC. Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi and 3.45 MPa (500 psi], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa, full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two

  15. Advances in brazing science, technology and applications

    CERN Document Server

    2013-01-01

    Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing. Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, alon...

  16. Induction Brazing

    DEFF Research Database (Denmark)

    Henningsen, Poul

    . The method has proven to give successful results in brazing tube-plate joints of copper-brass, copper-stainless steel, stainless steel-brass, and stainless steel-stainless steel. A new design of an adjustable flux concentrator for induction heating tube-to-plate joints is proposed and tested on a variety......Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present report...

  17. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    , or if the hottest area is located outside the joint interface, a number of defects may appear: the braze metal may flow away from the joint, the flux may burn off, poor binding of the braze metal may appear or the braze metal may be overheated. Joint geometry as well as electro-magnetic properties of the work piece......Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...

  18. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other......, or if the hottest area is located outside the joint interface, a number of defects may appear: the braze metal may flow away from the joint, the flux may burn off, poor binding of the braze metal may appear or the braze metal may be overheated. Joint geometry as well as electro-magnetic properties of the work piece...

  19. Finite element analysis on electron beam brazing temperature and stresses of stainless steel radiator

    Institute of Scientific and Technical Information of China (English)

    Chen Furong; Liu Jun; Xie Ruijun; Liu Fangjun; Hu Gang

    2006-01-01

    Based on thermal-elasto-plastic finite element theory, a two-dimensional finite element model for calculating electron beam brazing temperature and residual stress fields of stainless steel radiator are presented.The distributions of temperature and residual stress are studied.The results showed that temperature distribution on brazing surface is rather uniform, ranging from 1026 ℃ to 1090 ℃.The residual stresses are varied from initial compressive to tensile , and the variation of residual stress is very little in total zone of brazing surface.

  20. Novel high chromium containing braze filler metals for heat exchanger applications

    Energy Technology Data Exchange (ETDEWEB)

    Rangaswamy, S.; Fortuna, D. [Sulzer Metco, Troy (United States)

    2007-07-01

    A new family of boron-free, high chromium containing braze filler metal compositions were developed (Amdry 105, Amdry 108, Amdry 805). Filler metal properties including metallurgical phases, melting range, flow, corrosion resistance and high temperature oxidation resistance are reported. Additionally, the technical and economical advantages of using these new filler metals in fabricating flat plate type of heat exchangers and metallic catalytic converters is discussed. (orig.)

  1. 珩磨工具用中温钎焊材料的研制%Development of moderate temperature brazing filler metals for honing tools

    Institute of Scientific and Technical Information of China (English)

    杨继东; 裴夤崟; 龙伟民; 钟素娟

    2011-01-01

    For the present brazing problems on the honing segments, joining experiment on the honing segments was conducted by moderate temperature brazing. The compositions of moderate temperature brazing filler metals were adjusted, melting temperature of filler metals, wettability of filler metals on the honing segments and the tensile strength of brazing joints were tested. The deformation amount of brazed honing segments with different filler metals was compared. The research results showed that the moderate temperature brazing technology had small deformation and high tensile strength, and it was a feasible mode for joining of honing segments.%针对目前珩磨条钎焊存在的问题,采用中温钎焊对珩磨工具进行了连接试验,对中温钎焊用钎料的化学成分进行了调整,测试了钎料的熔化温度、钎料对珩磨条的润湿性以及钎焊接头的抗拉强度,并比较了不同钎料钎焊后珩磨工具的变形量.研究表明:中温钎焊工艺变形小,强度较高,是珩磨条连接的可行方式.

  2. Broadband, High-Temperature Ultrasonic Transducer

    Science.gov (United States)

    Parker, F. Raymond; Winfree, William P.; Barrows, Danny A.

    1995-01-01

    Materials chosen for endurance at high temperatures and acoustic coupling and damping. Acoustic transducer designed to exhibit broad frequency response and to survive temperatures close to melting points of brazing alloys. Attached directly and continuously to hot object monitored ultrasonically: for example, it can be attached to relatively cool spot on workpiece during brazing for taking ultrasonic quality-control measurements.

  3. Evolution of Surface Oxide Film of Typical Aluminum Alloy During Medium-Temperature Brazing Process

    Institute of Scientific and Technical Information of China (English)

    程方杰; 赵海微; 王颖; 肖兵; 姚俊峰

    2014-01-01

    The evolution of the surface oxide film along the depth direction of typical aluminum alloy under medium-temperature brazing was investigated by means of X-ray photoelectron spectroscopy (XPS). For the alloy with Mg content below 2.0wt%, whether under cold rolling condition or during medium-temperature brazing process, the en-richment of Mg element on the surface was not detected and the oxide film was pure Al2O3. However, the oxide film grew obviously during medium-temperature brazing process, and the thickness was about 80 nm. For the alloy with Mg content above 2.0wt%, under cold rolling condition, the original surface oxide film was pure Al2O3. However, the Mg element was significantly enriched on the outermost surface during medium-temperature brazing process, and MgO-based oxide film mixed with small amount of MgAl2O4 was formed with a thickness of about 130 nm. The alloy-ing elements of Mn and Si were not enriched on the surface neither under cold rolling condition nor during medium-temperature brazing process for all the selected aluminum alloy, and the surface oxide film was similar to that of pure aluminum, which was almost entire Al2O3.

  4. Effects of brazing temperature on microstructure and mechanical performance of Al{sub 2}O{sub 3}/AgCuTi/Fe–Ni–Co brazed joints

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Yongtong; Yan, Jiazhen, E-mail: yanjiazhen@scu.edu.cn; Li, Ning; Zheng, Yi; Xin, Chenglai

    2015-11-25

    Al{sub 2}O{sub 3}/Fe–Ni–Co joints are achieved using Ag–Cu–8Ti filler alloy, and the dependence of the joint microstructure and mechanical performance on the brazing temperature has been studied by means of SEM, EDS, XRD and tensile test. The results show that the brazing seam is composed of TiO, Ti{sub 3}Al, Ag (s, s), Cu (s, s), (Cu, Ni) and Ni{sub 4}Ti{sub 3} phases. A layer of Ti{sub 3}Al and TiO products is observed at the Al{sub 2}O{sub 3}/AgCuTi interface and the fracture testing indicates that the thickness of the reaction layer plays a critical role in the joint strength. The joint strength firstly increases and then declines with the thickness of the (Ti{sub 3}Al + TiO) layer increasing, and the formation of the cracks is ascribed to the existence of Ti{sub 3}Al phase. The thermokinetic analysis for the interfacial reaction between Al{sub 2}O{sub 3} and AgCuTi show that the Gibbs free energy equals −88.939 kJ/mol for forming Ti{sub 3}Al and TiO phases, and the growth rate of the reaction layer mainly depends on the diffusion rate of Ti across the formed reaction layer. Meanwhile, the quantitative relationship among brazing temperature, holding time and reaction layer thickness has been established. - Graphical abstract: The theoretical curve of brazing time and thickness is close proximity to the measured values, which means the extracted mathematical relationship (X = 2.2616 × 10{sup −1} exp (−143.85 × 10{sup 3}/8.314 T) × t{sup 0.5}) relatively closed to the actual situation. The growth rate of reaction layer declines with the increase of brazing time, and this phenomenon indicates that the diffusion rate of Ti atoms across the reaction layer is less than the rate of the chemical reaction during brazing, that is, the growth rate of reaction layer mainly depends on the diffusion rate of Ti atoms across the formed reaction layer. - Highlights: • The dependence of seam microstructure on brazing temperature is discussed. • Thermokinetic

  5. Manufacturing and High Heat Flux Testing of Brazed Flat-Type W/CuCrZr Plasma Facing Components

    Science.gov (United States)

    Lian, Youyun; Liu, Xiang; Feng, Fan; Chen, Lei; Cheng, Zhengkui; Wang, Jin; Chen, Jiming

    2016-02-01

    Water-cooled flat-type W/CuCrZr plasma facing components with an interlayer of oxygen-free copper (OFC) have been developed by using vacuum brazing route. The OFC layer for the accommodation of thermal stresses was cast onto the surface of W at a temperature range of 1150 °C-1200 °C in a vacuum furnace. The W/OFC cast tiles were vacuum brazed to a CuCrZr heat sink at 940 °C using the silver-free filler material CuMnSiCr. The microstructure, bonding strength, and high heat flux properties of the brazed W/CuCrZr joint samples were investigated. The W/Cu joint exhibits an average tensile strength of 134 MPa, which is about the same strength as pure annealed copper. High heat flux tests were performed in the electron beam facility EMS-60. Experimental results indicated that the brazed W/CuCrZr mock-up experienced screening tests of up to 15 MW/m2 and cyclic tests of 9 MW/m2 for 1000 cycles without visible damage. supported by National Natural Science Foundation of China (No. 11205049) and the National Magnetic Confinement Fusion Science Program of China (No. 2011GB110004)

  6. Effect of Temperature and Sheet Temper on Isothermal Solidification Kinetics in Clad Aluminum Brazing Sheet

    Science.gov (United States)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-09-01

    Isothermal solidification (IS) is a phenomenon observed in clad aluminum brazing sheets, wherein the amount of liquid clad metal is reduced by penetration of the liquid clad into the core. The objective of the current investigation is to quantify the rate of IS through the use of a previously derived parameter, the Interface Rate Constant (IRC). The effect of peak temperature and initial sheet temper on IS kinetics were investigated. The results demonstrated that IS is due to the diffusion of silicon (Si) from the liquid clad layer into the solid core. Reduced amounts of liquid clad at long liquid duration times, a roughened sheet surface, and differences in resolidified clad layer morphology between sheet tempers were observed. Increased IS kinetics were predicted at higher temperatures by an IRC model as well as by experimentally determined IRC values; however, the magnitudes of these values are not in good agreement due to deficiencies in the model when applied to alloys. IS kinetics were found to be higher for sheets in the fully annealed condition when compared with work-hardened sheets, due to the influence of core grain boundaries providing high diffusivity pathways for Si diffusion, resulting in more rapid liquid clad penetration.

  7. Brazing handbook

    CERN Document Server

    American Welding Society

    2007-01-01

    By agreement between the American Welding Society C3 Committee on Brazing and Soldering and the ASM Handbook Committee, the AWS Brazing Handbook has been formally adopted as part of the ASM Handbook Series. Through this agreement, the brazing content in the ASM Handbook is significantly updated and expanded. The AWS Brazing Handbook, 5th Edition provides a comprehensive, organized survey of the basics of brazing, processes, and applications. Addresses the fundamentals of brazing, brazement design, brazing filler metals and fluxes, safety and health, and many other topics. Includes new chapters on induction brazing and diamond brazing.

  8. Development of Ag-Cu-Zn-Sn brazing filler metals with a 1 0 weight-% reduction of silver and same liquidus temperature

    Institute of Scientific and Technical Information of China (English)

    Daniel Schnee; Gunther Wiehl; Sebastian Starck; Chen Kevin

    2014-01-01

    With BrazeTec BlueBraze the manufacturers in HVACR industry have an alternative filler metal with 10 weight-%less silver but same brazing temperatures.The performance of these new alloys has been evaluated in several tests.The evaluation included wetting investigations,metallographic examinations,joint strength at different temperatures and pulsation and corrosion resistance.The results ofthese tests will be presented in this paper.

  9. Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

    Science.gov (United States)

    Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

    2015-03-01

    This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

  10. Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

    Energy Technology Data Exchange (ETDEWEB)

    Klotz, Ulrich E. [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)], E-mail: klotz@fem-online.de; Liu Chunlei [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland); Khalid, Fazal A. [Faculty of Metallurgy and Materials Engineering, GIK Institute, Topi, NWFP (Pakistan); Elsener, Hans-Rudolf [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)

    2008-11-15

    Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time.

  11. The effects of fillet formation on the strength of braze pressure welded joint with high frequency induction heating

    Energy Technology Data Exchange (ETDEWEB)

    Suzumura, A.; Inagaki, Y.; Ikeshoji, T.T.; Yamazaki, T. [Graduate School of Tokyo, Tokyo (Japan)

    2004-07-01

    Braze Pressure Welding (BPW) with high frequency induction heating had been invented as the new joining method for bonding general steel pipes for on-site piping without danger of fire and the dispersion in joint properties due to welder's skill. In the BPW, brazing filler is interlaid between the mating surfaces to be joined. The filler melts by heating up to joining temperature, then the welding pressure discharges it from the joining interface. At the same time, the base metals are pressure-welded to each other, and that the discharged liquid filler forms fillets around the joining area. The fillets have the effects both on relaxing the stress concentration at the joint and on increasing the joining area, which contributes to the strengthening of joint. And the pressure is comparatively low, so the deformation of joint is little. In this paper, in order to investigate the effects of fillet on strengthening the joint, the stress state around the joint area and the degree of the effect of stress concentration relaxation were analyzed by finite element analysis. So it was revealed that the fillets reduced the stress concentration and separated the maximum stress site from the edge of the joining interface. Experimentally, the fillet formation was confirmed around the BPW joining area and that BPW joint had the superior tensile strength to brazed or pressure-welded joints by tensile test of joints. (orig.)

  12. Thermal response of ceramic components during electron beam brazing

    Energy Technology Data Exchange (ETDEWEB)

    Voth, T.E.; Gianoulakis, S.E.; Halbleib, J.A.

    1996-03-01

    Ceramics are being used increasingly in applications where high temperatures are encountered such as automobile and gas turbine engines. However, the use of ceramics is limited by a lack of methods capable of producing strong, high temperature joints. This is because most ceramic-ceramic joining techniques, such as brazing, require that the entire assembly be exposed to high temperatures in order to assure that the braze material melts. Alternatively, localized heating using high energy electron beams may be used to selectively heat the braze material. In this work, high energy electron beam brazing of a ceramic part is modeled numerically. The part considered consists of a ceramic cylinder and disk between which is sandwiched an annular washer of braze material. An electron beam impinges on the disk, melting the braze metal. The resulting coupled electron and thermal transport equations are solved using Monte Carlo and finite element techniques. Results indicate that increased electron beam current decreases time to melt as well as required cooling time. Vacuum furnace brazing was also simulated and predicted results indicate increased processing times relative to electron beam brazing.

  13. Brazing process provides high-strength bond between aluminum and stainless steel

    Science.gov (United States)

    Huschke, E. G., Jr.; Nord, D. B.

    1966-01-01

    Brazing process uses vapor-deposited titanium and an aluminum-zirconium-silicon alloy to prevent formation of brittle intermetallic compounds in stainless steel and aluminum bonding. Joints formed by this process maintain their high strength, corrosion resistance, and hermetic sealing properties.

  14. Brazing of stainless steel; Stainless ko no rozuke

    Energy Technology Data Exchange (ETDEWEB)

    Matsu, T.

    1996-04-01

    This paper explains brazing of stainless steel as to its processing materials, brazing materials, brazing methods, and brazing works. When performing brazing at higher than 800{degree}C on a martensite-based stainless steel represented by the 13Cr steel, attention is required on cracking caused by quenching. When a ferrite-based stainless steel represented by the 18Cr steel is heated above 900{degree}C, crystalline particles grow coarser, causing their tenacity and corrosion resistance to decline. High-temperature long-time heating in brazing in a furnace demands cautions. Austenite-based stainless steel represented by the 18Cr-8Ni steel has the best brazing performance. However, since the steel has large thermal expansion coefficient and low thermal conductivity, attention is required on strain and deformation due to heating, and on localized overheating. Deposition hardened stainless steel made of the Cr-Ni alloy steel added with aluminum and titanium has poor wettability in a brazing work, hence pretreatment is required for the purpose of activation. 9 figs., 7 tabs.

  15. Nickel-coated Steel Stud to Aluminum Alloy Joints Made by High Frequency Induction Brazing

    Institute of Scientific and Technical Information of China (English)

    GE Jiaqi; WANG Kehong; ZHANG Deku; WANG Jian

    2015-01-01

    Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 Al alloy foil asfi ller metal were joined by using high frequency induction brazing. The microstructure of Fe/Al brazed joint was studied by means of optical microscopy (OM), scanning electron microscope (SEM), energy dispersive X-ray (EDX), and X-ray diffraction (XRD). Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-Al intermetallic compound which is brittle by blocking the contact between Al and Fe. Intermetallic compounds, i e,Al3Ni2, Al1.1Ni0.9 and Al0.3Fe3Si0.7 presented in Al side, FeNi and Fe-Al-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of Al side, where plenty of Al3Ni2 intermetallic compounds were distributed continuously.

  16. Wetting and spreading behavior of molten brazing filler metallic alloys on metallic substrate

    Science.gov (United States)

    Kogi, Satoshi; Kajiura, Tetsurou; Hanada, Yukiakira; Miyazawa, Yasuyuki

    2014-08-01

    Wetting and spreading of molten brazing filler material are important factors that influence the brazing ability of a joint to be brazed. Several investigations into the wetting ability of a brazing filler alloy and its surface tension in molten state, in addition to effects of brazing time and temperature on the contact angle, have been carried out. In general, dissimilar-metals brazing technology and high-performance brazed joint are necessities for the manufacturing field in the near future. Therefore, to address this requirement, more such studies on wetting and spreading of filler material are required for a deeper understanding. Generally, surface roughness and surface conditions affect spreading of molten brazing filler material during brazing. Wetting by and interfacial reactions of the molten brazing filler material with the metallic substrate, especially, affect strongly the spreading of the filler material. In this study, the effects of surface roughness and surface conditions on the spreading of molten brazing filler metallic alloys were investigated. Ag-(40-x)Cu-xIn and Ag- (40-x)Cu-xSn (x=5, 10, 15, 20, 25) alloys were used as brazing filler materials. A mild-steel square plate (S45C (JIS); side: 30 mm; thickness: 3mm) was employed as the substrate. A few surfaces with varying roughness were prepared using emery paper. Brazing filler material and metallic base plate were first washed with acetone, and then a flux was applied to them. The filler, 50 mg, was placed on the center of the metallic base with the flux. A spreading test was performed under Ar gas using an electrically heated furnace, after which, the original spreading area, defined as the sessile drop area, and the apparent spreading area, produced by the capillary grooves, were both evaluated. It was observed that the spreading area decreased with increasing In and Sn content.

  17. 铜触头的高频钎焊%High-frequency brazing a copper contact

    Institute of Scientific and Technical Information of China (English)

    刘轶强; 张狄林

    2012-01-01

    叙述了焊接一种大面积铜触头由气体火焰钎焊改为高频钎焊的研究过程.通过更换钎料,设计合适的感应线圈,选用合适的焊接工艺参数,焊接出合格的产品.经肉眼观察、滚压实验、金相分析和扫描电镜的全面检测,触头的高频钎焊质量优良,符合设计要求.该研究对提高铜触头的焊接合格率,降低生产成本,节省焊接时间并大幅提高生产率,减轻劳动强度和改善劳动环境都有极大的价值.%This paper describes a large area of copper contact welding by the gas flame brazing replaced by high-frequency brazing process.By replacing the induction coil of solder,design appropriate, the appropriate choice of welding parameters, welding of qualified products. By the virual inspection ,rolling experiments, metallographic analysis and scanning electron microscope,a comprehensive inspection,the contact by high-frequency brazing has good quality and meets the design requirements. This study has great value for the company to improve the pass rate of welding of copper contacts,reduces production costs,saves the welding lime and dramatically increases productivity, reduces labor intensity and improves the working environment.

  18. RFQ Vacuum brazing at CERN

    CERN Document Server

    Mathot, S

    2008-01-01

    The aim of this paper is to describe the vacuum brazing procedure used at CERN for the brazing of Radio Frequency Quadrupole (RFQ). The RFQ is made of high precision machined OFE copper pieces assembled together. Vacuum brazing is one of the most promising techniques used to join the individual components leading to vacuum tightness and high precision alignment. The RFQ modules brazed at CERN are made of four 100 or 120 cm long vanes (two major and two minor vanes). Our brazing procedure consists of two steps. The first step involves the brazing of the four vanes in a horizontal position. The second step consists of brazing the vacuum stainless steel flanges to the copper structure in a vertical position. The paper describes the problems encountered with the alignment and the vacuum tightness. The difficulties related to the stress relaxation of the machined copper pieces during the brazing heat treatment are discussed. In addition, the solutions developed to improve the alignment of the brazed RFQ’s are...

  19. Vacuum Brazing of Accelerator Components

    Science.gov (United States)

    Singh, Rajvir; Pant, K. K.; Lal, Shankar; Yadav, D. P.; Garg, S. R.; Raghuvanshi, V. K.; Mundra, G.

    2012-11-01

    Commonly used materials for accelerator components are those which are vacuum compatible and thermally conductive. Stainless steel, aluminum and copper are common among them. Stainless steel is a poor heat conductor and not very common in use where good thermal conductivity is required. Aluminum and copper and their alloys meet the above requirements and are frequently used for the above purpose. The accelerator components made of aluminum and its alloys using welding process have become a common practice now a days. It is mandatory to use copper and its other grades in RF devices required for accelerators. Beam line and Front End components of the accelerators are fabricated from stainless steel and OFHC copper. Fabrication of components made of copper using welding process is very difficult and in most of the cases it is impossible. Fabrication and joining in such cases is possible using brazing process especially under vacuum and inert gas atmosphere. Several accelerator components have been vacuum brazed for Indus projects at Raja Ramanna Centre for Advanced Technology (RRCAT), Indore using vacuum brazing facility available at RRCAT, Indore. This paper presents details regarding development of the above mentioned high value and strategic components/assemblies. It will include basics required for vacuum brazing, details of vacuum brazing facility, joint design, fixturing of the jobs, selection of filler alloys, optimization of brazing parameters so as to obtain high quality brazed joints, brief description of vacuum brazed accelerator components etc.

  20. Thermomechanical Characterization of Shape Memory Polymers using High Temperature Nanoindentation

    Science.gov (United States)

    2010-01-01

    spherical indenter with a tip radius of 100 mmwas used in the present experiments. The latest tips provided by the manufacturer had all been brazed onto the...Nanoindentation of Au and Pt/ Cu thin films at elevated temperatures. J. Mater. Res. 19 (9) (2004) 2650–2657. [19] A. Sawant, S. Tin, High temperature

  1. Research of Brazing Filler Metals for 6061 Aluminum Alloy Brazing%6061铝合金钎焊用钎料的研究

    Institute of Scientific and Technical Information of China (English)

    刘正林; 杨凯珍; 王凯; 刘凤美

    2012-01-01

    研究了6061铝合金钎焊用中温钎料Al-Si-Cu-Ni钎料的熔化特性、钎焊强度、钎料和接头抗腐蚀性能.结果表明,Al-Si-Cu-Ni钎料熔化温度与Al-Si-Cu钎料HL401接近,钎焊强度、钎料和接头抗腐蚀性能均优于HL401;Al-10Cu- 10Si-2Ni钎料熔化温度低,抗拉强度和接头抗腐蚀性能高,适用于6061铝合金的钎焊.%Melting characteristics, brazing strength, corrosion resistance of filler metals and joints of the Al-Si-Cu-Ni brazing filler metals for 6061 alloy brazing were studied. The results show that, the melting temperature of Al-Si-Cu-Ni brazing filler metals are close to the Al-Si-Cu solder HL401and the brazing strength, the corrosion resistance of filler metals and joints are better than HL401; Al-10Cu-10Si-2Ni filler matel with low melting temperature, high brazing strength and better corrosion resistance of joint is suitable for 6061 aluminum alloy brazing.

  2. Development of optimum process parameters and a study of the effects of surface roughness on brazing of copper

    Energy Technology Data Exchange (ETDEWEB)

    Zaharinie, Tuan [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, Kuala Lumpur, 50603 Malaysia (Malaysia); Huda, Zainul, E-mail: drzainulhuda@hotmail.com [Department of Engineering, Nilai University, Nilai, 71800 Malaysia (Malaysia); Izuan, Mohd Faaliq; Hamdi, Mohammed [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, Kuala Lumpur, 50603 Malaysia (Malaysia)

    2015-03-15

    Highlights: • New brazing process parameters corresponding to the greatest shear strength have been developed. • An effective interaction of brazing filler metal (BFM) and base metal was observed at the interface for the sample brazed at 650 °C/5 min. • The possibility of formation of hard intermetallic compounds of Cu, Sn, and P have been justified in view of high-strength braze joint. • The surface roughness with an average R{sub a} value of around 0.20 μm was found to be the most appropriate for brazing of copper conducted at the specified process parameters. - Abstract: Brazing experiments on commercially-pure copper plates, using brazing filler metal (MBF-2005), are conducted at temperatures in the range of 650–750 °C for time-durations in the range of 5–15 min. Shear tests for braze-joints involved use of a universal testing machine. Based on the shear-test results, a new brazing cycle has been developed that corresponds to the greatest shear strength of the braze-joint. The brazing cycle has been performed under a controlled dry-argon atmosphere in a tube furnace. Microscopic observations were made by use of both optical and electron microscopes; whereas surface roughness measurements were made by using a TR100 Surface Roughness Tester. It is found that successful brazing and good wetting can be achieved by the least voids by using an average surface roughness (R{sub a} value) for the base material.

  3. Microstructure and characteristics of high dimension brazed joints of cermets and steel

    Directory of Open Access Journals (Sweden)

    J. Nowacki

    2009-12-01

    Full Text Available Purpose: In the article a state of the question concerning stresses in brazing joints of different physical and mechanical properties was appraised as well as possibility of their decrease due to use of different techniques from technological experiments to numerical methods. Evaluation of microstructure and mechanical properties of large dimensional vacuum brazed joints of WC – Co and Ferro Titanit Nicro 128 sinters and precipitation hardened stainless steel of 14 –5 PH (X5CrNiMoCuNb14-5 using copper and silver – copper as the brazing filler metal.Design/methodology/approach: Microscopic examinations with the use of scanning electron microscope (SEM were performed to establish microstructure and diffusion influences on creation of intermetallic phases in the joint. Shear strength Rt and tensile strength Rm of the joints have been defined. It have been state, that the basic factors decreasing quality of the joint, which can occur during vacuum brazing of the WC - Co ISO K05 sinter – Cu or Ag - Cu brazing filler metal – 14 -5 PH steel joints are diffusive processes leading to exchange of the cermets and brazing filler metal elements and creation of intermetallic in the joint. It can have an unfavourable influence on ductility and quality of the joint.Findings: Results of numerical calculations of two-dimensional models of brazed joints for different sizes of surfaces brazed at a constant width of solder gap are presented. Particular attention was paid to stresses occurring in joints of large brazing surfaces.Results of the investigate proved that joints microstructure and mechanical properties depend on filler and parent materials, diffusion process during brazing, leading to exchange of the cermets components and filler metal as well as joint geometry (mainly gap thickness.Practical implications: The results have been applied in surfaces are used in large dimension spinning nozzles of a die for polyethylene granulation, in that

  4. Effect of Reaction Layers on the Residual Stress of the Brazed TiC Cermets/Steel Joints

    Institute of Scientific and Technical Information of China (English)

    Lixia Zhang; Jicai Feng

    2009-01-01

    For the first time, considering the effect of reaction layers, numerical simulation calculation of residual stress on brazed TiC cermets/steel joint was studied by finite element method (FEM). The calculation results show that, when the joint is brazed at 1123 K for 300 s (low brazing parameters), the maximum shear stress value occurs on (Cu, Ni) layer near TiC cermets, which is 92.16 MPa as the temperature is 300 K. When the joint is brazed at 1273 K for 900 s (high brazing parameters), the maximum shear stress value occurs on (Cu,Ni)+(Fe, Ni) layer, which is 39.18 MPa as the temperature is 300 K. The fracture sites of the joints obtained from numerical simulation calculation accord with experimental results.

  5. Brazing Inconel 625 Using the Copper Foil

    Science.gov (United States)

    Chen, Wen-Shiang; Wang, Cheng-Yen; Shiue, Ren-Kae

    2013-12-01

    Brazing Inconel 625 (IN-625) using the copper foil has been investigated in this research. The brazed joint is composed of nanosized CrNi3 precipitates and Cr/Mo/Nb/Ni quaternary compound in the Cu/Ni-rich matrix. The copper filler 50 μm in thickness is enough for the joint filling. However, the application of Cu foil 100 μm in thickness has little effect on the shear strength of the brazed joint. The specimen brazed at 1433 K (1160 °C) for 1800 seconds demonstrates the best shear strength of 470 MPa, and its fractograph is dominated by ductile dimple fracture with sliding marks. Decreasing the brazing temperature slightly decreases the shear strength of the brazed joint due to the presence of a few isolated solidification shrinkage voids smaller than 15 μm. Increasing the brazing temperature, especially for the specimen brazed at 1473 K (1200 °C), significantly deteriorates the shear strength of the joint below 260 MPa because of coalescence of isothermal solidification shrinkage voids in the joint. The Cu foil demonstrates potential in brazing IN-625 for industrial application.

  6. Behavior of Brazed W/Cu Mockup Under High Heat Flux Loads

    Science.gov (United States)

    Chen, Lei; Lian, Youyun; Liu, Xiang

    2014-03-01

    In order to transfer the heat from the armor to the coolant, tungsten has to be connected with a copper heat sink. The joint technology is the most critical issue for manufacturing plasma facing components. Consequently, the reliability of the joints should be verified by a great number of high-heat-flux (HHF) tests to simulate the real load conditions. W/Cu brazed joint technology with sliver free filler metal CuMnNi has been developed at Southwestern Institute of Physics (SWIP). Screening and thermal fatigue tests of one small-scale flat tile W/CuCrZr mockup were performed on a 60 kW electron-beam Material testing scenario (EMS-60) constructed recently at SWIP. The module successfully survived screening test with the absorbed power density (Pabs) of 2 MW/m2 to 10 MW/m2 and the following 1000 cycles at Pabs of 7.2 MW/m2 without hot spots and overheating zones during the whole test campaign. Metallurgy and SEM observations did not find any cracks at both sides and the interface, indicating a good bonding of W and CuCrZr alloy. In addition, finite element simulations by ANSYS 12.0 under experimental load conditions were performed and compared with experimental results.

  7. Online monitoring of the laser brazing of titanium overlap joints

    Science.gov (United States)

    Schmitt, R.; Vielhaber, K.; Donst, D.; Klocke, F.

    2007-06-01

    Image processing and thermography for its own are very versatile and established measurement techniques for many years. However, the combination of these two measurement technologies opens a new field of applications. The online monitoring of the laser-brazing of titanium overlap joints is such a new application. The laser brazing process for overlap joining of formed titanium sheets for the production of heat exchangers is presently being investigated at the Fraunhofer IPT. In comparison to conventional furnace brazing the laser brazing technology decreases substantially the heat impact and thus reduces the thermal material damage in the parts due to local selective heating in a laser beam focal spot. Even though the process is stable, errors in the brazing seam such as pores or unacceptable material oxidation can occur. To ensure a high quality an online process monitoring or even process control is necessary. But since the surface remains unchanged during this brazing process no geometrical inspection of the surface can be conducted. Therefore today's quality assurance performs x-ray or destructive testing. This paper demonstrates how the use of thermography in combination with image processing allows a machine integrated online monitoring of the laser brazing process. First the basic principals are presented which cover the fields of heat coupling, heat transmission and heat distribution as well as the temperature emission of light and the spectral properties of the laser beam shaping optic and so lead to the optical set-up. Then analysis algorithms are derived which characterize the process, detect process failures and make a seam tracking possible.

  8. Strength of vacuum brazed joints for repair; Haallfasthet hos reparationer utfoerda med vakuumloedning

    Energy Technology Data Exchange (ETDEWEB)

    Berglin, Leif [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-04-01

    Strength data are missing for braze joints. Repaired components cannot fully make use of the strength of the braze, and lifetime will be underestimated. The goal of the project was to generate material data to be able to prolong the lifetime of the components. Two different material combinations were tested, 12% Chromium steel brazed with BNi-2, and a nickel base alloy, IN792 brazed with BNi-5. Tensile testing at room temperature and elevated temperature was performed in the project. Target group is purchasers and suppliers of repaired components. A tensile test specimen with butt joint was developed in the project. The used test specimen worked well for the 12% Chromium steel. The results from testing show that proof stress and tensile strength are strongly depending on the joint gap, particularly at room temperature. High strength, close to base material strength, was achieved with joint gaps smaller than 50{mu}m. For wider joint gaps, strength was lower. Strength was approximately 25% of base material strength for joint gaps over 100{mu}m. The results can be explained by changes in microstructure. Joint gaps wider than 50{mu}m showed evidence of two-phase structure. At 500 deg C, the results also showed a connection between joint gap, microstructure and strength. The generated strength data can be used for calculations of lifetime for repaired components. Two different process errors were discovered in the manufacturing process of the brazed IN792 test specimens. The generated material data are therefor erroneous. The reason for this was two manufacturing errors. The tack welding was done with too high heat input. The surfaces of the joint gap became oxidised and the oxide hindered wetting of the braze. The second reason was that the brazing was done without the prescribed hold time at maximum temperature. The melting of the braze was therefor not completed when cooling started. As a result, the strength of the IN792 specimens was low at both temperatures.

  9. Experimental results for hydrocarbon refrigerant vaporization inside brazed plate heat exchangers at high pressure

    DEFF Research Database (Denmark)

    Desideri, Adriano; Ommen, Torben Schmidt; Wronski, Jorrit;

    2016-01-01

    In recent years the interest in small capacity organic Rankine cycle (ORC) power systems for harvesting low qualitywaste thermal energy from industrial processes has been steadily growing. Micro ORC systems are normally equippedwith brazed plate heat exchangers which allows for efficient heat tra...

  10. Evaluation of the adhesion strength of diamond films brazed on K-10 type hard metal

    Directory of Open Access Journals (Sweden)

    Santos Sérgio Ivan dos

    2004-01-01

    Full Text Available The coating of cutting tools with diamond films considerably increases the tool performance due to the combination of the unique tribological properties of diamond with the bulk properties of the substrate (toughness. The tool performance, however, is strongly related to the adhesion strength between the film and the substrate. In this work our main goal was to propose and to test a procedure, based on a tensile strength test, to evaluate the adhesion strength of a diamond wafer brazed on a hard metal substrate, taking into account the effect of the brazing temperature and time. The temperature range studied was from 800 to 980 °C and the brazing time ranged from 3 to 40 min. The obtained results could be used to optimize the costs and time required to the production of high performance cutting tools with brazed diamond wafers.

  11. Researches and studies regarding brazed aluminium alloys microstructure used in aeronautic industry

    Directory of Open Access Journals (Sweden)

    A. Dimitrescu

    2015-04-01

    Full Text Available Brazing is applied to the merge of the pieces which are most required, tensile strength of the solder can reach high values. By brazing there can be assembled pieces of most metals and ferrous and nonferrous alloys, with high melting temperature. This paper presents an analysis of the microstructure of materials from a brazed merge of aluminum alloy L103 which is often used to produce pieces of aeronautical industry. Brazing material was performed using several technologies, and after examination of the microstructure of materials from the merge area it was established as optimal technology the technology which consist of pickling in Aloclene 100 solution with the deposition of filler material on both sides of the base material and the use of spectral acetylene and neutral flame.

  12. VACUUM BRAZING OF ULTRASONIC CUTTING TOOL%超声切割刀具的真空钎焊

    Institute of Scientific and Technical Information of China (English)

    刘会杰; 顾世鹏; 李广

    2000-01-01

    Vacuum brazing technology of a type of ultrasonic cutting tool is introduced in this paper. The main contents are composed of brazing riller metal, brazing method and brazing procedure. The cutting tool is made of high - speed tool - steel blade and titanium ahoy tool carrier. The brazing filler metal is Ag - Cu eutectic alloy. The brazing parameters are vacuum 7.5 ×Pa,brazing temperature 830 ℃ ,temperature holding time 10 min。%介绍了超声切割刀具的真空钎焊技术,主要内容包括钎焊材料、钎焊方法和钎焊工艺。刀具由高速钢刀片和钛合金刀杆组成,所用钎料为Ag-Cu共晶钎料。钎焊工艺参数为:真空度7.5 xPa,钎焊温度830℃,保温时间10 min。

  13. JOINING OF MOLYBDENUM DISILICIDE TO STAINLESS STEEL USING AMORPHOUS METAL BRAZES-RESIDUAL STRESS ANALYSIS

    Energy Technology Data Exchange (ETDEWEB)

    VAIDYA, RAJENDRA U [Los Alamos National Laboratory; KAUTZ, DOUGLAS D. [Los Alamos National Laboratory; GALLEGOS, DAVID E. [Los Alamos National Laboratory

    2007-01-30

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L jOints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS{trademark} 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainiess steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses In the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze).

  14. Automatic-Control System for Safer Brazing

    Science.gov (United States)

    Stein, J. A.; Vanasse, M. A.

    1986-01-01

    Automatic-control system for radio-frequency (RF) induction brazing of metal tubing reduces probability of operator errors, increases safety, and ensures high-quality brazed joints. Unit combines functions of gas control and electric-power control. Minimizes unnecessary flow of argon gas into work area and prevents electrical shocks from RF terminals. Controller will not allow power to flow from RF generator to brazing head unless work has been firmly attached to head and has actuated micro-switch. Potential shock hazard eliminated. Flow of argon for purging and cooling must be turned on and adjusted before brazing power applied. Provision ensures power not applied prematurely, causing damaged work or poor-quality joints. Controller automatically turns off argon flow at conclusion of brazing so potentially suffocating gas does not accumulate in confined areas.

  15. Automatic-Control System for Safer Brazing

    Science.gov (United States)

    Stein, J. A.; Vanasse, M. A.

    1986-01-01

    Automatic-control system for radio-frequency (RF) induction brazing of metal tubing reduces probability of operator errors, increases safety, and ensures high-quality brazed joints. Unit combines functions of gas control and electric-power control. Minimizes unnecessary flow of argon gas into work area and prevents electrical shocks from RF terminals. Controller will not allow power to flow from RF generator to brazing head unless work has been firmly attached to head and has actuated micro-switch. Potential shock hazard eliminated. Flow of argon for purging and cooling must be turned on and adjusted before brazing power applied. Provision ensures power not applied prematurely, causing damaged work or poor-quality joints. Controller automatically turns off argon flow at conclusion of brazing so potentially suffocating gas does not accumulate in confined areas.

  16. An investigation on the effects of phase change material on material components used for high temperature thermal energy storage system

    Science.gov (United States)

    Kim, Taeil; Singh, Dileep; Zhao, Weihuan; Yua, Wenhua; France, David M.

    2016-05-01

    The latent heat thermal energy storage (LHTES) systems for concentrated solar power (CSP) plants with advanced power cycle require high temperature phase change materials (PCMs), Graphite foams with high thermal conductivity to enhance the poor thermal conductivity of PCMs. Brazing of the graphite foams to the structural metals of the LHTES system could be a method to assemble the system and a method to protect the structural metals from the molten salts. In the present study, the LHTES prototype capsules using MgCl2-graphite foam composites were assembled by brazing and welding, and tested to investigate the corrosion attack of the PCM salt on the BNi-4 braze. The microstructural analysis showed that the BNi-4 braze alloy can be used not only for the joining of structure alloy to graphite foams but also for the protecting of structure alloy from the corrosion by PCM.

  17. Influence of the brazing parameters on microstructure and mechanical properties of brazed joints of Hastelloy B2 nickel base alloy; Influencia de los parametros de soldeo fuerte en la microestructura y propiedades mecanicas de la union de la aleacion base niquel Hastelloy B2

    Energy Technology Data Exchange (ETDEWEB)

    Sotelo, J. C.; Gonzalez, M.; Porto, E.

    2014-07-01

    A study of the high vacuum brazing process of solid solution strengthened Hastelloy B2 nickel alloy has been done. A first stage of research has focused on the selection of the most appropriate brazing filler metal to the base material and vacuum furnace brazing process. The influence of welding parameters on joint microstructure constituents, relating the microstructure of the joint to its mechanical properties, has been evaluated. Two gaps of 50 and 200 micrometers, and two dwell times at brazing temperature of 10 and 90 minutes were studied. The braze joint mainly consists of the nickel rich matrix, nickel silicide and ternary compounds. Finally, the results of this study have shown the high bond strength for small gaps and increased dwell times of 90 minutes. (Author)

  18. Microstructural Evolution of Infrared Brazed CP-Ti Using Ti-Cu-Ni Brazes

    Institute of Scientific and Technical Information of China (English)

    C.T.Chang; T.Y.Yeh; R.K.Shiue; C.S.Chang

    2011-01-01

    Microstructural evolution of infrared vacuum brazed CP-Ti using two Ti-based braze alloys, Ti-15Cu-15Ni and Ti-15Cu-25Ni, has been investigated. The infrared braze d joint consisted of eutectic Ti2Cu/Ti2Ni intermetallic compounds and Ti-rich matrix. The eutectic Ti2Cu/Ti2Ni intermetallic compounds disappeared from the joint after being annealed at 900℃ for 1 h. In contrast, the depletion rate of both Cu and Ni from the braze alloy into CP-Ti substrate at 750℃ annealing was greatly decreased as compared with that annealed at 900℃. Blocky Ti2Cu/Ti2Ni phases were observed even if the specimen was annealed at 750℃ for 15 h. Because the Ni content of the Ti-15Cu-25Ni braze alloy is much higher than that of the Ti-15Cu-15Ni alloy, the amount of eutectic Ti2Cu/Ti2Ni phases in Ti-15Cu-25Ni brazed joint is more than that in Ti-15Ci-15Ni brazed joint. However, similar microstructural evolution can be obtained from the infrared brazed joint annealed at various temperatures and/or time for both filler metals.

  19. Control of vacuum induction brazing system for sealing of instrumentation feed-through

    Energy Technology Data Exchange (ETDEWEB)

    Sung Ho Ahn; Jintae Hong; Chang Young Joung; Ka Hae Kim; Sung Ho Heo [Korea Atomic Energy Research Institute (Korea, Republic of)

    2015-07-01

    The integrity of instrumentation cables is an important performance parameter in addition to the sealing performance in the brazing process. An accurate brazing control was developed for the brazing of the instrumentation feed-through in the vacuum induction brazing system in this paper. The experimental results show that the accurate brazing temperature control performance is achieved by the developed control scheme. Consequently, the sealing performances of the instrumentation feed-through and the integrities of the instrumentation cables were satisfied after brazing. (authors)

  20. GRCop-84: A High-Temperature Copper Alloy for High-Heat-Flux Applications

    Science.gov (United States)

    Ellis, David L.

    2005-01-01

    GRCop-84 (Cu-8 at.% Cr-4 at.% Nb) is a new high-temperature copper-based alloy. It possesses excellent high-temperature strength, creep resistance and low-cycle fatigue up to 700 C (1292 F) along with low thermal expansion and good conductivity. GRCop-84 can be processed and joined by a variety of methods such as extrusion, rolling, bending, stamping, brazing, friction stir welding, and electron beam welding. Considerable mechanical property data has been generated for as-produced material and following simulated braze cycles. The data shows that the alloy is extremely stable during thermal exposures. This paper reviews the major GRCop-84 mechanical and thermophysical properties and compares them to literature values for a variety of other high-temperature copper-based alloys.

  1. The Integration of Vacuum Brazing into Heat Treatment - A Progressive Combined Process

    Institute of Scientific and Technical Information of China (English)

    Ingo Reinkensmeier; Henkjan Buursen

    2004-01-01

    The continuous constructive challenge to improve the functionality and efficiency of components always results in higher demands on production engineering, against the background of the generally increasing cost pressure. In many cases, you will just succeed in producing competitive and innovative products by combining and coupling of different procedures to an independent (hybrid) technology. The use of hybrid procedures for metal joining and heat treatment of metallic materials finds more and more industrial fields of application. Modern vacuum lines with integrated pressurized gas quenching are considered high-performance and flexible means of production for brazing and heat treatment tasks as well in the turbine industry as in the mould making and tool manufacturing industry. In doing so, the heat treatment is coupled with the brazing cycle in a combined process so that the brazing temperatures and soak times are adapted to the necessary temperatures and times for solution heat treatment and austeniting. This user-oriented article describes on the one hand examples of brazing of turbine components, but above all the practical experience from the plastics processing industry, where the requirement for a high-efficient cooling of injection moulding dies gains more and more importance.The combined procedure "Vacuum Brazing and Hardening" offers plenty of possibilities to produce mould inserts with an efficient tempering system in an economic way.

  2. Interfacial Characteristics of Diamond Brazed by Ultra-high Frequency Induction%超高频连续感应钎焊金刚石界面特征

    Institute of Scientific and Technical Information of China (English)

    李奇林; 徐九华; 苏宏华; 谭敏; 茅暑杰

    2013-01-01

    Continuous induction brazing with ultra-high frequency is proposed to braze the diamond grits and large-size steel substrate with Ag-Cu-Ti filler alloy. The interfacial microstructure of the brazed specimen and the resultant morphology on the diamond surface was investigated and analogized by scanning electron microscopy (SEM) and energy diffraction X-ray(EDX). The experimental results show that the bonding among diamond grits, filler alloy and steel substrate was achieved. Due to the short brazing time, the small grain and a little dendritic structure in the filler alloy was obtained. A reaction layer between Ti and C is observed at the interface between diamond grits and filler alloy. The grainy TiC, with the size less than 100 nm, was formed and discretely distributed on the surface of diamond grits. Compared to furnace brazing in vacuum, the interfacial structure of diamond brazed by ultra-high frequency induction is benefit for joining diamond to bonding matrix.%提出超高频连续感应钎焊工艺方法,采用Ag-Cu-Ti合金钎焊金刚石磨粒与大尺寸钢基体.通过扫描电子显微镜(SEM)和X射线能谱仪(EDX)对钎焊后的试样界面微观结构以及金刚石磨粒表面生成物形貌特征进行观察和分析.结果表明,超高频连续感应钎焊实现了金刚石、钎料、基体三者之间的连接,钎焊后的钎料层组织晶粒细小,局部区域可见到枝晶状组织.金刚石与钎料层界面存在Ti元素与C元素的反应层,在金刚石磨粒表面生成点状TiC晶体,其直径均100 nm以下,且在金刚石表面呈离散分布.与真空炉中钎焊工艺相比,该界面结构更有利于钎料层对金刚石磨粒的连接把持.

  3. Interfacial microstructure and mechanical properties of brazed aluminum / stainless steel - joints

    Science.gov (United States)

    Fedorov, V.; Elßner, M.; Uhlig, T.; Wagner, G.

    2017-03-01

    Due to the demand of mass and cost reduction, joints based on dissimilar metals become more and more interesting. Especially there is a high interest for joints between stainless steel and aluminum, often necessary for example for automotive heat exchangers. Brazing offers the possibilities to manufacture several joints in one step at, in comparison to fusion welding, lower temperatures. In the recent work, aluminum / stainless steel - joints are produced by induction brazing using an AlSi10 filler and a non-corrosive flux. The mechanical properties are determined by tensile shear tests as well as fatigue tests at ambient and elevated temperatures. The microstructure of the brazed joints and the fracture surfaces of the tested samples are investigated by SEM.

  4. INFLUENCE OF REFRACTORY FILLERS ON THE PROCESS OF COMPOSITE BRAZING OF DIAMOND-ABRASIVE TOOLS

    Directory of Open Access Journals (Sweden)

    Kozachenko A. D.

    2015-04-01

    Full Text Available Brazes with increased viscosity are needed for brazing of abrasive diamond tools with working surface of complex contoured shape. It’s known that high viscosity is a property of composite brazes consisting of fusible matrix and refractory filler that is not melting during brazing. Goal of the work is to research the influence of refractory fillers on the process of composite brazing of diamond-abrasive tools and on that basis discover the optimal composition of braze. Composite brazes Sn-Cu-Co were researched in the work. It is determined that at least 26-28% (by mass of cobalt powder should be included in brazes for giving the braze Sn-Cu-Co necessary viscosity and for creation of uniform diamond-comprising layers with thickness up to 2.5 mm on the vertical layers and sharp edges of tools. It is determined that solid-state sintering of powders on the initial stage of heating the composite braze leads to emerging of internal stresses and forming cracks. Inert additions that prevent solid-state sintering should be include in braze to prevent cracking. Optimal inert addition for brazes Sn-Cu-Co is the tungsten powder. Minimum content of tungsten needed to prevent cracking is 6% (by mass. Optimal content of components in composition braze for brazing shaped diamond-abrasive tools is (% by mass: 30 Co, 20 Sn, 43 Cu, 7 W

  5. High temperature thermoelectrics

    Science.gov (United States)

    Moczygemba, Joshua E.; Biershcenk, James L.; Sharp, Jeffrey W.

    2014-09-23

    In accordance with one embodiment of the present disclosure, a thermoelectric device includes a plurality of thermoelectric elements that each include a diffusion barrier. The diffusion barrier includes a refractory metal. The thermoelectric device also includes a plurality of conductors coupled to the plurality of thermoelectric elements. The plurality of conductors include aluminum. In addition, the thermoelectric device includes at least one plate coupled to the plurality of thermoelectric elements using a braze. The braze includes aluminum.

  6. Brazing titanium structures. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Pressly, H.B.

    1977-03-01

    A vacuum furnace brazing process using Ag-5A1-0.5Mn brazing alloy has been developed for joining titanium alloy Ti-6Al-4V structures. Lap-shear strengths of the braze joints and the effects of the brazing thermal cycle on the tensile and bending properties of mill-annealed Ti-6Al-4V alloy sheet are reported. Nondestructive test methods were evaluated for detecting defects in these braze joints.

  7. Development of brazing process for W-EUROFER joints using Cu-based fillers

    Science.gov (United States)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2016-02-01

    A successful joint between W and EUROFER using high temperature brazing technique has been achieved for structural application in future fusion power plants. Cu-based powder alloy mixed with a polymeric binder has been used as filler. Microstructural analysis of the joints revealed that the joint consisted mainly of primary phases and acicular structures in a Cu matrix. Interaction between EUROFER and filler took place at the interface giving rise to several Cu-Ti-Fe rich layers. A loss of hardness at the EUROFER substrate close to the joint due to a diffusion phenomenon during brazing cycle was measured; however, the joints had an adequate shear strength value.

  8. Microstructure of the Al2O3/Al2O3 Joint Brazed with Cu-Zn-Ti Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Hongyuan FANG; Jianguo YANG; Xiuyu YU

    2001-01-01

    Microstructure and interface reactions of Al2O3 joints brazed by Cu-Zn-Ti alloy were studied by using SEM, EDS and XRD. The effects of brazing temperature and Ti content on interfacial reactions and microstructure were investigated, and the action of adding Zn into brazing alloy was also studied. TiO, Ti3Al and CuTi were formed at the interface of ceramics and the filler metal, while CuTi, Cu3Ti and α-Cu were found in the brazing. The thickness of the reaction layer increased with increasing of brazing temperature, under the same brazing process, the thickness increased with the Ti content.

  9. Microstructure and Strength of Brazed Joints of Ti3Al Base Alloy with Cu-P Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Peng HE; Jicai FENG; Heng ZHOU

    2005-01-01

    Brazing of Ti3Al alloys with the filler metal Cu-P was carried out at 1173~1273 K for 60~1800 s. When products are brazed, the optimum brazing parameters are as follows: brazing temperature is 1215~1225 K; brazing time is 250~300 s. Four kinds of reaction products were observed during the brazing of Ti3Al alloys with the filler metal Cu-P, i.e., Ti3Al phase with a small quantity of Cu (Ti3Al(Cu)) formed close to the Ti3Al alloy; the TiCu intermetallic compounds layer and the Cu3P intermetallic compounds layer formed between Ti3Al(Cu) and the filler metal, and a Cu-base solid solution formed with the dispersed Cu3P in the middle of the joint. The interfacial structure of brazed Ti3Al alloys joints with the filler metal Cu-P is Ti3Al/Ti3Al(Cu)/TiCu/Cu3P/Cu solid solution (Cu3P)/Cu3P/TiCu/Ti3Al(Cu)/Ti3Al, and this structure will not change with brazing time once it forms. The thickness of TiCu+Cu3P intermetallic compounds increases with brazing time according to a parabolic law. The activation energy Q and the growth velocity K0 of reaction layer TiCu+Cu3P in the brazed joints of Ti3Al alloys with the filler metal Cu-P are 286 k J/mol and 0.0821 m2/s, respectively, and growth formula was y2=0.0821exp(-34421.59/T)t.Careful control of the growth for the reaction layer TiCu+Cu3P can influence the final joint strength. The formation of the intermetallic compounds TiCu+Cu3P results in embrittlement of the joint and poor joint properties. The Cu-P filler metal is not fit for obtaining a high-quality joint of Ti3Al brazed.

  10. An unconventional set-up for fluxless brazing of aluminium

    CERN Document Server

    Loos, Robert

    1999-01-01

    In order to successfully braze aluminium alloy assemblies without the use of oxide-removing fluxes, an evironment with very low contaminant level is mandatory. This is mostly achieved by using a vacuum furnace. Brazing under inert gas of sufficient purity is also possible. The method reported upon here makes use of a stainless steel bag which can enter a traditional air furnace. The bag is evacuated, giving a well distributed mechanical pressure on the parts to join. The intrinsic handicap of poor vacuum is compensated by regular inert gas flushing, even at high temperatures. The set-up works rather well, and the idea is believed to yield a valuable strategic and economic option, for the realization of special equipment as well as for prototyping work. We intend to use the principle for the CMS Preshower cooling screens.

  11. Methods to Predict Stresses in Cutting Inserts Brazed Using Iron-Carbon Brazing Alloy

    Science.gov (United States)

    Konovodov, V. V.; Valentov, A. V.; Retuynskiy, O. Yu; Esekuev, Sh B.

    2016-04-01

    This work describes a method for predicting residual and operating stresses in a flat-form tool insert made of tungsten free carbides brazed using iron-carbon alloy. According to the studies’ results it is concluded that the recommendations relating to the limitation of a melting point of tool brazing alloys (950-1100°C according to different data) are connected with a negative impact on tools as a composite made of dissimilar materials rather than on hard alloys as a tool material. Due to the cooling process stresses inevitably occur in the brazed joint of dissimilar materials, and these stresses increase with the higher solidification temperature of the brazing alloy.

  12. Brazing development and interfacial metallurgy study of tungsten and copper joints with eutectic gold copper brazing alloy

    Energy Technology Data Exchange (ETDEWEB)

    Easton, David, E-mail: david.easton@strath.ac.uk [University of Strathclyde, Department of Mechanical Engineering, Glasgow G1 1XJ (United Kingdom); Zhang, Yuxuan; Wood, James; Galloway, Alexander; Robbie, Mikael Olsson [University of Strathclyde, Department of Mechanical Engineering, Glasgow G1 1XJ (United Kingdom); Hardie, Christopher [Culham Centre for Fusion Energy CCFE, Culham Science Centre, Oxfordshire OX14 3DB (United Kingdom)

    2015-10-15

    Highlights: • A eutectic gold–copper brazing alloy has been successfully used to produce a highly wetted brazed joint between tungsten and copper. • Relevant materials for fusion applications. • Mechanical testing of W–AuCu–Cu soon to be performed. - Abstract: Current proposals for the divertor component of a thermonuclear fusion reactor include tungsten and copper as potentially suitable materials. This paper presents the procedures developed for the successful brazing of tungsten to oxygen free high conductivity (OFHC) copper using a fusion appropriate gold based brazing alloy, Orobraze 890 (Au80Cu20). The objectives were to develop preparation techniques and brazing procedures in order to produce a repeatable, defect free butt joint for tungsten to copper. Multiple brazing methods were utilised and brazing parameters altered to achieve the best joint possible. Successful and unsuccessful brazed specimens were sectioned and analysed using optical and scanning electron microscopy, EDX analysis and ultrasonic evaluation. It has been determined that brazing with Au80Cu20 has the potential to be a suitable joining method for a tungsten to copper joint.

  13. Liquid Film Migration in Warm Formed Aluminum Brazing Sheet

    Science.gov (United States)

    Benoit, M. J.; Whitney, M. A.; Wells, M. A.; Jin, H.; Winkler, S.

    2017-10-01

    Warm forming has previously proven to be a promising manufacturing route to improve formability of Al brazing sheets used in automotive heat exchanger production; however, the impact of warm forming on subsequent brazing has not previously been studied. In particular, the interaction between liquid clad and solid core alloys during brazing through the process of liquid film migration (LFM) requires further understanding. Al brazing sheet comprised of an AA3003 core and AA4045 clad alloy, supplied in O and H24 tempers, was stretched between 0 and 12 pct strain, at room temperature and 523K (250 °C), to simulate warm forming. Brazeability was predicted through thermal and microstructure analysis. The rate of solid-liquid interactions was quantified using thermal analysis, while microstructure analysis was used to investigate the opposing processes of LFM and core alloy recrystallization during brazing. In general, liquid clad was consumed relatively rapidly and LFM occurred in forming conditions where the core alloy did not recrystallize during brazing. The results showed that warm forming could potentially impair brazeability of O temper sheet by extending the regime over which LFM occurs during brazing. No change in microstructure or thermal data was found for H24 sheet when the forming temperature was increased, and thus warm forming was not predicted to adversely affect the brazing performance of H24 sheet.

  14. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    Directory of Open Access Journals (Sweden)

    LONG Wei-min

    2016-06-01

    Full Text Available The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors of this article proposed to synthesize Al-Si-Cu filler metal by using in situ synthesis method, and the structure and properties of brazing joints were studied. The results show that AlSi alloy is used as the wrap layer, and CuAl alloy is used as the powder core in the composite brazing wire, the two alloys have similar melting points. The machinability of the composite brazing wire is much superior to the traditional Al-Si-Cu filler metal. During the induction brazing of 3A21 alloy, when using AlSi-CuAl composite filler wire, AlSi and CuAl alloys melt almost simultaneously, then after short time holding, Al-Si-Cu braze filler is obtained, the brazing seam has uniform composition and good bonding interface, also, the shearing strength of the brazing joints is higher than the joint brazed by conventional Al-Si-Cu filler metal.

  15. Joining of aluminum and stainless steel using AlSi10 brazing filler: Microstructure and mechanical properties

    Science.gov (United States)

    Fedorov, Vasilii; Uhlig, Thomas; Wagner, Guntram

    2017-07-01

    Joining of dissimilar materials like stainless steel and aluminum is of special interest for automotive applications. Due to the different properties of these materials, suitable joining techniques are required. Brazing offers the possibilities to manufacture high performance joints in one step and at low joining temperatures. However, these joints often need to withstand a high number of high cyclic loads during application. Therefore, in addition to the monotonic properties, the fatigue behavior of the produced joints must be considered and evaluated. In the present work, specimens are manufactured by induction brazing using an AlSi10 filler and a non-corrosive flux. The mechanical properties are determined by tensile shear tests as well as in fatigue tests at ambient and elevated temperatures. The microstructure of the brazed joints and the fracture surfaces of the tested samples are investigated by SEM.

  16. Joining of Zirconium Diboride-Based Ceramic Composites to Metallic Systems for High-Temperature Applications

    Science.gov (United States)

    Asthana, R.; Singh, M.

    2008-01-01

    Three types of hot-pressed zirconium diboride (ZrB2)-based ultra-high-temperature ceramic composites (UHTCC), ZrB2-SiC (ZS), ZrB2-SiC-C (ZSC), and ZrB2-SCS9-SiC (ZSS), were joined to Cu-clad-Mo using two Ag-Cu brazes (Cusil-ABA and Ticusil, T(sub L) approx.1073-1173 K) and two Pd-base brazes (Palco and Palni, T(sub L) approx.1493-1513 K). Scanning Electron Microscopy (SEM) coupled with energy-dispersive spectroscopy (EDS) revealed greater chemical interaction in joints made using Pd-base brazes than in joints made using Ag-Cu based active brazes. The degree of densification achieved in hot pressed composites influenced the Knoop hardness of the UHTCC and the hardness distribution across the braze interlayer. The braze region in Pd-base system displayed higher hardness in joints made using fully-dense ZS composites than in joints made using partially-dense ZSS composites and the carbon-containing ZSC composites. Calculations indicate a small negative elastic strain energy and an increase in the UHTCC's fracture stress up to a critical clad layer thickness . Above this critical thickness, strain energy in the UHTCC is positive, and it increases with increasing clad layer thickness. Empirical projections show a reduction in the effective thermal resistance of the joints and highlight the potential benefits of joining the UHTCC to Cu-clad-Mo.

  17. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

    Science.gov (United States)

    Longtin, Rémi; Sanchez-Valencia, Juan Ramon; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-02-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm-1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

  18. High Temperature Materials Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — The High Temperature Materials Lab provides the Navy and industry with affordable high temperature materials for advanced propulsion systems. Asset List: Arc Melter...

  19. Investigation of the effect of rapidly solidified braze ribbons on the microstructure of brazed joints

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Wiesner, S.; Rochala, P.; Mayer, J.; Aretz, A.; Iskandar, R.; Schwedt, A.

    2017-03-01

    Shrinkage and warpage due to melting and solidification are crucial for the geometric precision of related components. In order to assure a high geometric precision, the formation of the microstructure in the joint during brazing must be taken into consideration. An extensive interaction can occur between liquid melt and base material, resulting in the formation of distinctive phases. This interaction depends on the parameters of the brazing process. However, the consequences of the interaction between phase formation and process parameters in terms of geometric precision cannot be estimated yet. Insufficient quality of the joint can be a result. In this study, investigations focus on the process of solidification in terms of time dependent diffusion behavior of elements. Therefore, microcrystalline and amorphous braze ribbons based on Ti are produced by rapid solidification and are used for joining. The microstructure of the braze ribbons as well as the melting behavior and phase formation during brazing are considered to be of particular importance for the mechanical properties of the brazed components.

  20. Thin-film diffusion brazing of titanium alloys

    Science.gov (United States)

    Mikus, E. B.

    1972-01-01

    A thin film diffusion brazing technique for joining titanium alloys by use of a Cu intermediate is described. The method has been characterized in terms of static and dynamic mechanical properties on Ti-6Al-4V alloy. These include tensile, fracture toughness, stress corrosion, shear, corrosion fatigue, mechanical fatigue and acoustic fatigue. Most of the properties of titanium joints formed by thin film diffusion brazing are equal or exceed base metal properties. The advantages of thin film diffusion brazing over solid state diffusion bonding and brazing with conventional braze alloys are discussed. The producibility advantages of this process over others provide the potential for producing high efficiency joints in structural components of titanium alloys for the minimum cost.

  1. Effects of Filler Metal on Microstructure and Mechanical Properties of Stainless Steel Brazed Joint%两种钎料对不锈钢钎焊接头组织和力学性能的影响

    Institute of Scientific and Technical Information of China (English)

    杨光; 李宁; 颜家振; 肖伟

    2011-01-01

    采用四号锰基钎料真空钎焊2Cr13不锈钢,研究了钎焊温度对其接头组织和室温及高温剪切强度的影响,并与Ni-Cr-P钎料钎焊不锈钢接头进行了对比.结果表明:四号锰基钎料钎焊接头组织由Mn-Ni基的单相Mn-Ni-Cu-Fe-Cr-Co固溶体组成,接头室温剪切强度随着钎焊温度的升高逐渐增加;Ni-Cr-P钎料钎焊接头组织由Ni-Fe基固溶体和Ni(Cr,Fe)-P化合物组成,接头室温剪切强度低于四号锰基钎料钎焊接头的室温剪切强度.当测试温度超过500℃时,Ni-Cr-P钎料钎焊接头的高温剪切强度降低幅度不大,四号锰基钎料钎焊接头降低明显,但仍高于Ni-Cr-P钎料钎焊接头的高温剪切强度.%The effects of brazing temperature on the microstructure, shear strength at room temperature and high temperature of 2Crl3 stainless steel joint brazed with 4# manganese filler metal in vacuum were studied The research result was compared with stainless steel joint brazed with Ni-Cr-P filler metaL The results show that the brazed joint of 4* manganese filler metal is made up of Mn-Ni-Cu-Fe-Cr-Co solid solution. The shear strength of the brazed joint at room-temperature gradually increases with the increase of the brazing temperature. The brazed joint of Ni-Cr-P filler metal is made up of Ni-Fe solid solution and Ni (Cr.Fe)-P intermetallic. The shear strength of the brazed joint at room temperature is lower than the shear strength of the brazed joint of 4# manganese filler metal at room temperature. The shear strength at high temperature of the brazed joint of Ni-Cr-P filler metal and 4# manganese filler metal gradually and rapidly decreases above 500 °C, respectively, but the 4# manganese filler metal is still higher than the brazed joint of Ni-Cr-P filler metaL

  2. Manufacturing and high heat-flux testing of brazed actively cooled mock-ups with Ti-doped graphite and CFC as plasma-facing materials

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Rosales, C; Ordas, N; Lopez-Galilea, I [CEIT and Tecnun (University of Navarra), 20018 San Sebastian (Spain); Pintsuk, G; Linke, J [Forschungszentrum Juelich GmbH, EURATOM Association, 52425 Juelich (Germany); Gualco, C; Grattarola, M; Mataloni, F [Ansaldo Ricerche S.p.A., I-16152 Genoa (Italy); Ramos Fernandez, J M; MartInez Escandell, M [Departamento de Quimica Inorganica, University of Alicante, E-03690 Alicante (Spain); Centeno, A; Blanco, C [Instituto Nacional del Carbon (CSIC), Apdo. 73, E-33080 Oviedo (Spain)], E-mail: cgrosales@ceit.es

    2009-12-15

    In the frame of the EU project ExtreMat new Ti-doped isotropic graphites and carbon fibre-reinforced carbons (CFCs) with high thermal conductivity and reduced chemical erosion were brazed to a CuCrZr heat-sink to produce flat-tile actively cooled mock-ups (MUs). Brazing was done using a low CTE interlayer to shift the stresses to the metal-metal interface. These MUs were exposed to high heat-fluxes in the electron beam facility JUDITH. Screening tests were conducted increasing the heat load stepwise up to 15 MW m{sup -2}, followed by 100 cycles at 15 MW m{sup -2}, subsequent screening up to 20 MW m{sup -2} and 100 cycles at 20 MW m{sup -2}. All MUs withstood screening at 15 MW m{sup -2} and most of them survived screening at 20 MW m{sup -2}. Ti-doped CFC MUs showed a significant improvement compared with the undoped reference CFC, surviving several cycles at 20 MW m{sup -2} on all tiles. One of the Ti-doped graphite MUs withstood 100 cycles at 20 MW m{sup -2} on one tile, representing a promising result.

  3. Interface structure and mechanical property of the brazed joint of graphite and copper

    Institute of Scientific and Technical Information of China (English)

    XIE Fengchun; ZHANG Lixia; FENG Jicai; HE Peng

    2009-01-01

    A kind of self-made AgCuTiSn braze alloy powder was used to join graphite and copper. The whole brazing process was performed under vacuum circumstances at different temperatures (1033-1193 K) for several holding time (300-1800 s). According to scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and electron probe X-ray microanalysis (EPMA) results, the reaction products of the interface are TiC, Ti3Sn, Cu(s. s), Ag(s. s) and Cu-Sn compound. As the brazing parameters increase, the quantity of Ag(s. s) in the braze alloy and C fibers on graphite/AgCuTiSn interface reduce, while that of Cu (s. s) in the braze alloy improves. When the brazing temperature is 1093 K and holding time is 900 s, the joint can obtain the maximum room temperature shear strength 24 MPa.

  4. Residual Stress and Bonding Strength in the ElectricalSialon Ceramics Joint Made by Using the Brazing Metal Layer

    OpenAIRE

    Kimura, Mitsuhiko; Asari, Koichi; GOTO, Shoji; Aso, Setsuo

    2002-01-01

    Electrical Sialons which have some TiN contents were joined with Ag-Cu-Ti active brazing metal layer having a thickness from 30μm to 400μm at a temperature from 1113 K to 1213 K in a vacuum. Residual stress in the brazed joint specimens was not observed when the thickness of brazing metal layer was 30 μ m. However, the residual stress of 80 MPa was detected when the thickness of brazing metal layer increased up to 400μm. When the brazing temperature was 1113 K, four-point bending strengths of...

  5. Induction brazing manual

    Science.gov (United States)

    1971-01-01

    Manual presents standards and techniques which are known or are particular to specific industry, and is useful as guide in closing tolerance brazing. Material and equipment specifications, tool setting tables, and quality control data and instructions are included. Since similar standards are available, manual is supplementary reference.

  6. Effect of ZrO2 Nanoparticles on the Microstructure of Al-Si-Cu Filler for Low-Temperature Al Brazing Applications

    Science.gov (United States)

    Sharma, Ashutosh; Roh, Myung-Hwan; Jung, Do-Hyun; Jung, Jae-Pil

    2016-01-01

    In this study, the effect of ZrO2 nanoparticles on Al-12Si-20Cu alloy has been studied as a filler metal for aluminum brazing. The microstructural and thermal characterizations are performed using X-ray diffraction (XRD), scanning electron microscope (SEM), and differential thermal analysis (DTA). The intermetallic compound (IMC) phases are identified by the energy-dispersive spectroscopy analysis coupled with the SEM. The filler spreading test is performed according to JIS-Z-3197 standard. XRD and SEM analyses confirm the presence of Si particles, the CuAl2 ( θ) intermetallic, and the eutectic structures of Al-Si, Al-Cu, and Al-Si-Cu in the Al matrix in the monolithic and composite samples. It is observed that when the ZrO2 is added in the alloy, the CuAl2 IMCs and Si particles are found to be dispersed uniformly in the Al matrix up to 0.05 wt pct ZrO2. DTA results show that the liquidus temperature of Al-12Si-20Cu filler metal is dropped from ~806.78 K to 804.6 K (533.78 °C to 531.6 °C) with a lowering of 2 K (2 °C) in liquidus temperature, when the amount of ZrO2 is increased up to 0.05 wt pct. It is also shown that the presence of ZrO2 nanoparticles in the filler metal has no deleterious effect on wettability up to 0.05 wt pct of ZrO2. The ultimate tensile strength and elongation percentage are also found to improve with the addition of ZrO2 nanoparticles in the Al-12Si-20Cu alloy.

  7. Microstructure and mechanical properties of joints in sintered SiC fiber-bonded ceramics brazed with Ag Cu Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Mrityunjay [NASA-Glenn Research Center, Cleveland; Asthana, Rajiv [University of Wisconsin-Stout, Menomonie; Ishikawa, Toshihiro [Ube Industries, Ltd.; Matsunaga, Tadashi [Ube Industries, Ltd.; Lin, Hua-Tay [ORNL

    2012-01-01

    Active metal brazing of a new high thermal conductivity sintered SiC-polycrystalline fiber-bonded ceramic (SA-Tyrannohexs) has been carried out using a Ti-containing Ag Cu active braze alloy (Cusil-ABAs). The brazed composite joints were characterized using scanning electron microscopy coupled with energy-dispersive X-ray spectrometry (SEM EDS). The results show that this material can be successfully joined using judiciously selected off-the shelf active braze alloys to yield metallurgically sound joints possessing high integrity. Uniform and continuous joints were obtained irrespective of differences in the fiber orientation in the substrate material. Detailed interfacial microanalysis showed that the titanium reacts with C and Si to form TiC layer and a Ti Si compound, respectively. Furthermore, the evaluation of shear strength of the joints was also conducted at ambient and elevated temperatures in air using the single-lap offset (SLO) shear test. The perpendicular-type SA-Tyrannohex joints exhibited apparent shear strengths of about 42 MPa and 25 MPa at 650 1C and 750 1C, respectively. The fracture at the higher temperature occurred at the interface between the reactionformed TiC layer and braze. This might be caused by generation of stress intensity when a shear stress was applied, according to m-FEA simulation results.

  8. HIGH TEMPERATURE DISPLACEMENT SENSOR

    Institute of Scientific and Technical Information of China (English)

    Xu Longxiang; Zhang Jinyu; Schweitzer Gerhard

    2005-01-01

    A high temperature displacement sensor based on the principle of eddy-current is investigated. A new temperature compensation technique by using eddy-current effect is presented to satisfy the special requirement at high temperature up to 550℃. The experiment shows that the temperature compensation technique leads to good temperature stability for the sensors. The variation of the sensitivity as well as the temperature drift of the sensor with temperature compensation technique is only about 7.4% and 90~350 mV at 550℃ compared with that at room temperature, and that of the sensor without temperature compensation technique is about 31.2% and 2~3 V at 550℃ compared with that at room temperature. A new dynamic calibration method for the eddy-current displacement sensor is presented, which is very easy to be realized especially in high frequency and at high temperatures. The high temperature displacement sensors developed are successfully used at temperature up to 550℃ in a magnetic bearing system for more than 100 h.

  9. XRD and TEM analysis of the microstructure in the brazing joint of 3003 cladding aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    Tao Feng; Songnian Lou; Luhai Wu; Yajiang Li

    2005-01-01

    The material used in this experiment was 3003 cladding aluminum alloy, the cladding metal was 4004 aluminum alloy.The aluminum plate was brazed by means of vacuum brazing. The microstructure in the brazing joint was studied by means of X-ray diffractometry (XRD) and transmission electron microscopy (TEM). The test result indicates that the suitable brazing technique parameters are brazing temperature, 628℃; keeping time, 10 min; vacuum degree, 6.5×10-4 Pa. XRD test indicates that there are new intermetallic compounds different from the base metal. TEM analysis indicates that Cu2Mg and Cu3Mn2Mg are formed in the brazing joint. The shape of Cu2Mg is irregular and the shape of Cu3Mn2Mg is circle, and there are tiny particles in it.

  10. Characterization of Brazed Joints of C-C Composite to Cu-clad-Molybdenum

    Science.gov (United States)

    Singh, M.; Asthana, R.

    2008-01-01

    Carbon-carbon composites with either pitch+CVI matrix or resin-derived matrix were joined to copper-clad molybdenum using two active braze alloys, Cusil-ABA (1.75% Ti) and Ticusil (4.5% Ti). The brazed joints revealed good interfacial bonding, preferential precipitation of Ti at the composite/braze interface, and a tendency toward de-lamination in resin-derived C-C composite due to its low inter-laminar shear strength. Extensive braze penetration of the inter-fiber channels in the pitch+CVI C-C composites was observed. The relatively low brazing temperatures (Cu-clad-Mo/braze interface and higher hardness in Ticusil (approx.85-250 HK) than in Cusil-ABA (approx.50-150 HK). These C-C/Cu-clad-Mo joints with relatively low thermal resistance may be promising for thermal management applications.

  11. Investigation on laser brazing AA6056 Al alloy to XC18 low-carbon steel

    Institute of Scientific and Technical Information of China (English)

    Jianjun Ding; Feiqun Li; Feng Qu; Patrice Peyre; Remy Fabbro

    2005-01-01

    @@ Based on the studies of influence of YAG laser heating conditions for Al alloy melt and steel on wettability,the mechanics of the laser overlap braze welding of 6056 Al and XC18 steel sheet has been investigated.Under the temperature range which is above the melting point of the Al alloy and below the melting point of the steel, two dissimilar metals can be joined by means of laser braze welding. There is no crack observed in the joining area, i.e. Al-Fe intermetallic phase (Fe3Al/FeAl/FeAl3/Fe2Al5) layer formed by solution and diffusion between liquid-solid interface. The temperature range can be defined as the process temperatures of laser braze welding of Al-Fe materials. Selecting a higher laser heating temperature can improve the wettability of Al melt to steel surface, but the intermetallic phase layer is also thicker. When the laser heating temperature is so high that the joining surface of steel is melted, there is a crack trend in the joining area.

  12. Microstructural and Mechanical Evaluation of a Cu-Based Active Braze Alloy to Join Silicon Nitride Ceramics

    Science.gov (United States)

    Singh, M.; Asthana, Rajiv; Varela, F. M.; Martinez-Fernandez, J.

    2010-01-01

    Self-joining of St. Gobain Si3N4 (NT-154) using a ductile Cu-Al-Si-Ti active braze (Cu-ABA) was demonstrated. A reaction zone approx.2.5-3.5 microns thick) developed at the interface after 30 min brazing at 1317 K. The interface was enriched in Ti and Si. The room temperature compressive shear strengths of Si3N4/Si3N4 and Inconel/Inconel joints (the latter created to access baseline data for use with the proposed Si3N4/Inconel joints) were 140+/-49MPa and 207+/-12MPa, respectively. High-temperature shear tests were performed at 1023K and 1073 K, and the strength of the Si3N4/Si3N4 and Inconel/Inconel joints were determined. The joints were metallurgically well-bonded for temperatures above 2/3 of the braze solidus. Scanning and transmission electron microscopy studies revealed a fine grain microstructure in the reaction layer, and large grains in the inner part of the joint with interfaces being crack-free. The observed formation of Ti5Si3 and AlN at the joint interface during brazing is discussed.

  13. High-Temperature Superconductivity

    Science.gov (United States)

    Tanaka, Shoji

    2006-12-01

    A general review on high-temperature superconductivity was made. After prehistoric view and the process of discovery were stated, the special features of high-temperature superconductors were explained from the materials side and the physical properties side. The present status on applications of high-temperature superconductors were explained on superconducting tapes, electric power cables, magnets for maglev trains, electric motors, superconducting quantum interference device (SQUID) and single flux quantum (SFQ) devices and circuits.

  14. Brazing zone structure at active brazing of alumina ceramics

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ Nowadays one of the most effective methods of joining of oxide ceramics with other elements of construction is active brazing based on using of active metals (Ti, Zr), which increase reactivity of brazing alloy relative to ceramic element of a joining.

  15. Brazing zone structure at active brazing of alumina ceramics

    Institute of Scientific and Technical Information of China (English)

    Demchuk; V.; A.; Kalinichenko; B.; B.

    2005-01-01

    Nowadays one of the most effective methods of joining of oxide ceramics with other elements of construction is active brazing based on using of active metals (Ti, Zr), which increase reactivity of brazing alloy relative to ceramic element of a joining.……

  16. Microstructure and phase constitution near the interface of Cu/3003 torch brazing using Al Si La Sr filler

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Fei; Wang, Chun Ming; Wang, Ya Jun [Huazhong Univ. of Science and Technology, Wuhan (China); Xu, Dao Rong; Wu, S.C.; Sun, Qin De [Heifei Univ. of Technology, Hefei (China)

    2012-12-15

    It has been mainly studied in this paper on brazing of Cu to Al using Al.Si filler metal. The optimized scanning rate of 2.5 mm/s is first obtained through simulating the temperature field of Cu Al brazing process based on ANSYS software. Then the brazing of Cu C11000 to Al 3003 using Al.Si.La.Sr filler is carried out by torch brazing technology. It is found that the brazing seam region is mainly consisted of {alpha} Al solid solution and CuAl2 IMC. Further experimental results also show that the rare earth element La in filler metal can not only refine the grain, but also promote the dispersion of intermetallic compounds into the brazing seam, which significantly improves the brazing seam microstructure and mechanical properties of the joints.

  17. Microstructure and strength of brazed joints of TiB2 cermet to TiAl-based alloys

    Institute of Scientific and Technical Information of China (English)

    李卓然; 冯吉才; 曹健

    2003-01-01

    In this study, TiB2 cermet and TiAl-based alloy are vacuum brazed successfully by using Ag-Cu-Ti filler metal. The microstructural analyses indicate that two reaction products, Ti(Cu, Al)2 and Ag based solid solution (Ag(s.s)), are present in the brazing seam, and the interface structure of the brazed joint is TiB2/TiB2+ Ag(s.s) /Ag(s.s)+Ti(Cu, Al)2/Ti(Cu, Al)2/TiAl. The experimental results show that the shear strength of the brazed TiB2/TiAl joints decreases as the brazing time increases at a definite brazing temperature. When the joint is brazed at 1 223 K for 5 min, a joint strength up to 173 MPa is achieved.

  18. Stainless steel component with compressed fiber Bragg grating for high temperature sensing applications

    Science.gov (United States)

    Jinesh, Mathew; MacPherson, William N.; Hand, Duncan P.; Maier, Robert R. J.

    2016-05-01

    A smart metal component having the potential for high temperature strain sensing capability is reported. The stainless steel (SS316) structure is made by selective laser melting (SLM). A fiber Bragg grating (FBG) is embedded in to a 3D printed U-groove by high temperature brazing using a silver based alloy, achieving an axial FBG compression of 13 millistrain at room temperature. Initial results shows that the test component can be used for up to 700°C for sensing applications.

  19. Highly efficient high temperature electrolysis

    DEFF Research Database (Denmark)

    Hauch, Anne; Ebbesen, Sune; Jensen, Søren Højgaard;

    2008-01-01

    High temperature electrolysis of water and steam may provide an efficient, cost effective and environmentally friendly production of H-2 Using electricity produced from sustainable, non-fossil energy sources. To achieve cost competitive electrolysis cells that are both high performing i.e. minimum...... internal resistance of the cell, and long-term stable, it is critical to develop electrode materials that are optimal for steam electrolysis. In this article electrolysis cells for electrolysis of water or steam at temperatures above 200 degrees C for production of H-2 are reviewed. High temperature...... electrolysis is favourable from a thermodynamic point of view, because a part of the required energy can be supplied as thermal heat, and the activation barrier is lowered increasing the H-2 production rate. Only two types of cells operating at high temperature (above 200 degrees C) have been described...

  20. Joining of Si3N4 ceramic using PdCo(NiSiB)-V system brazing filler alloy and interfacial reactions

    Institute of Scientific and Technical Information of China (English)

    Huaping Xiong; Bo Chen; Yu Pan; Wanlin Guo; Wei Mao; Qingsong Ma

    2014-01-01

    The wettability of V-active PdCo-based alloys on Si3N4 ceramic was studied with the sessile drop method. And the alloy of Pd50.0-Co33.7-Ni4.0-Si2.0-B0.7-V9.6 (wt%), was developed for Si3N4 ceramic joining in the present investigation. The rapidly-solidified brazing foils were fabricated by the alloy Pd50.0-Co33.7-Ni4.0-Si2.0-B0.7-V9.6. The average room-temperature three-point bend strength of the Si3N4/Si3N4 joints brazed at 1453 K for 10 min was 205.6 MPa, and the newly developed braze gives joint strengths of 210.9 MPa, 206.6 MPa and 80.2 MPa at high temperatures of 973 K, 1073 K and 1173 K respectively. The interfacial reaction products in the Si3N4/Si3N4 joint brazed at 1453 K for 10 min were identified to be VN and Pd2Si by XRD analysis. Based on the XEDS analysis result, the residual brazing alloy existing at the central part of the joint was verified as Co-rich phases, in which the concentration of element Pd was high up to 18.0-19.1 at%. The mechanism of the interfacial reactions was discussed. Pd should be a good choice as useful alloying element in newer high-temperature braze candidates for the joining of Si-based ceramics.

  1. Joining of Si3N4 ceramic using PdCo(NiSiB–V system brazing filler alloy and interfacial reactions

    Directory of Open Access Journals (Sweden)

    Huaping Xiong

    2014-02-01

    Full Text Available The wettability of V-active PdCo-based alloys on Si3N4 ceramic was studied with the sessile drop method. And the alloy of Pd50.0–Co33.7–Ni4.0–Si2.0–B0.7–V9.6 (wt%, was developed for Si3N4 ceramic joining in the present investigation. The rapidly-solidified brazing foils were fabricated by the alloy Pd50.0–Co33.7–Ni4.0–Si2.0–B0.7–V9.6. The average room-temperature three-point bend strength of the Si3N4/Si3N4 joints brazed at 1453 K for 10 min was 205.6 MPa, and the newly developed braze gives joint strengths of 210.9 MPa, 206.6 MPa and 80.2 MPa at high temperatures of 973 K, 1073 K and 1173 K respectively. The interfacial reaction products in the Si3N4/Si3N4 joint brazed at 1453 K for 10 min were identified to be VN and Pd2Si by XRD analysis. Based on the XEDS analysis result, the residual brazing alloy existing at the central part of the joint was verified as Co-rich phases, in which the concentration of element Pd was high up to 18.0–19.1 at%. The mechanism of the interfacial reactions was discussed. Pd should be a good choice as useful alloying element in newer high-temperature braze candidates for the joining of Si-based ceramics.

  2. Study on a novel Sn-electroplated silver brazing filler metal

    Science.gov (United States)

    Wang, Xingxing; Peng, Jin; Cui, Datian

    2017-08-01

    Novel Sn-electroplated Ag brazing filler metal with a high tin content was prepared by combining the plating and thermal diffusion method. The BAg45CuZn alloy was used as a base filler metal, and a Sn layer was electroplated on it. Then the H62 brass was brazed with the Sn-plated brazing filler metal containing 6.2 wt% of Sn. The results showed that the microstructure of the brazed joints with the Sn-plated filler mainly consisted of the Ag phase, Cu phase, CuZn phase and Cu5Zn8 phase. The tensile strength of the joints brazed with the Sn-plated filler metal was 326 MPa, which was higher than that of the joints with the base filler metal. Fracture analysis showed that the fractures of the joints brazed by the Sn-plated filler metal was mainly ductile fracture mixed with a small quantity of brittle fracture.

  3. Nanoparticle-Assisted Diffusion Brazing of Metal Microchannel Arrays: Nanoparticle Synthesis, Deposition, and Characterization

    Science.gov (United States)

    Eluri, Ravindranadh T.

    Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis was to consider how nanomaterials, produced in part using MPT, could be used to solve problems associated with the fabrication of MPT devices. Specifically, many MPT devices are produced using transient liquid-phase brazing involving an electroplated interlayer consisting of a brazing alloy designed for melting temperature suppression. Unfortunately, these alloys can form brittle secondary phases which significantly reduce bond strength. In contrast, prior efforts have shown that it is possible to leverage the size-dependent properties of nanomaterials to suppress brazing temperatures. In this prior work, thin films of off-the-shelf elemental nanoparticles were used as interlayers yielding joints with improved mechanical properties. In the present investigation, efforts have been made to characterize the synthesis and deposition of various elemental nanoparticle suspensions for use in the transient liquid-phase brazing of aluminum and stainless steel. Advances were used to demonstrate the nanoparticle-assisted diffusion brazing of a microchannel array. In the first section, a silver nanoparticle (AgNP) interlayer was produced for the diffusion brazing of heat exchanger aluminum. Efforts are made to examine the effect of braze filler particle size (˜5 nm and ˜50 nm) and processing parameters (heating rate: 5ºC/min and 25ºC/min; brazing temperature: 550ºC and 570ºC) on thin coupons of diffusion-brazed 3003 Al. A tensile strength of 69.7 MPa was achieved for a sample brazed at 570°C for 30 min under 1 MPa with an interlayer thickness of approximately 7 microm. Further suppression of the brazing temperature to 500ºC was achieved by

  4. Brazed aluminum, Plate-fin heat exchangers for OTEC

    Energy Technology Data Exchange (ETDEWEB)

    Foust, H.D.

    1980-12-01

    Brazed aluminum plate-fin heat exchangers have been available for special applications for over thirty years. The performance, compactness, versatility, and low cost of these heat exchangers has been unequaled by other heat exchanger configuration. The application of brazed aluminum has been highly limited because of necessary restrictions for clean non-corrosive atmospheres. Air and gas separation have provided ideal conditions for accepting brazed aluminum and in turn have benefited by the salient features of these plate-fin heat exchangers. In fact, brazed aluminum and cryogenic gas and air separation have become nearly synonymous. Brazed aluminum in its historic form could not be considered for a seawater atmosphere. However, technology presents a new look of significant importance to OTEC in terms of compactness and cost. The significant technological variation made was to include one-piece hollow extensions for the seawater passages. Crevice corrosion sites are thereby entirely eliminated and pitting corrosion attack will be controlled by an integral and sacrificial layer of a zinc-aluminum alloy. This paper on brazed aluminum plate-fin heat exchangers for OTEC will aquaint the reader with the state-of-art and variations suggested to qualify this form of aluminum for seawater use. In order to verify the desirable cost potential for OTEC, Trane teamed with Westinghouse to perform an OTEC system analysis with this heat exchanger. These results are very promising and reported in detail elsewhere.

  5. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    Science.gov (United States)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  6. Control of Interfacial Reactivity Between ZrB2 and Ni-Based Brazing Alloys

    Science.gov (United States)

    Valenza, F.; Muolo, M. L.; Passerone, A.; Cacciamani, G.; Artini, C.

    2012-05-01

    Transition metals diborides (Ti,Zr,Hf)B2 play a key role in applications where stability at extremely high temperatures and damage tolerance are required; however, much research has still to be done to optimize the joining of these materials to themselves or to other high-temperature materials. In this study, the reactivity at the solid-liquid interface between ZrB2 ceramics and Ni-based brazing alloys has been addressed; it is shown how the reactivity and the dissolution of the solid phase can be controlled and even suppressed by adjusting the brazing alloy composition on the basis of thermodynamic calculations. Wetting experiments on ZrB2 ceramics by Ni, Ni-B 17 at.%, and Ni-B 50 at.% were performed at 1500 and 1200 °C by the sessile drop technique. The obtained interfaces were characterized by optical microscopy and SEM-EDS, and interpreted by means of the ad hoc-calculated B-Ni-Zr ternary diagram. A correlation among microstructures, substrate dissolution, shape of the drops, spreading kinetics, and the phase diagram was found. The effect on the interfacial reactivity of Si3Ni4 used as a sintering aid and issues related to Si diffusion into the brazing alloy are discussed as well.

  7. High temperature battery. Hochtemperaturbatterie

    Energy Technology Data Exchange (ETDEWEB)

    Bulling, M.

    1992-06-04

    To prevent heat losses of a high temperature battery, it is proposed to make the incoming current leads in the area of their penetration through the double-walled insulating housing as thermal throttle, particularly spiral ones.

  8. High Temperature Capacitor Development

    Energy Technology Data Exchange (ETDEWEB)

    John Kosek

    2009-06-30

    The absence of high-temperature electronics is an obstacle to the development of untapped energy resources (deep oil, gas and geothermal). US natural gas consumption is projected to grow from 22 trillion cubic feet per year (tcf) in 1999 to 34 tcf in 2020. Cumulatively this is 607 tcf of consumption by 2020, while recoverable reserves using current technology are 177 tcf. A significant portion of this shortfall may be met by tapping deep gas reservoirs. Tapping these reservoirs represents a significant technical challenge. At these depths, temperatures and pressures are very high and may require penetrating very hard rock. Logistics of supporting 6.1 km (20,000 ft) drill strings and the drilling processes are complex and expensive. At these depths up to 50% of the total drilling cost may be in the last 10% of the well depth. Thus, as wells go deeper it is increasingly important that drillers are able to monitor conditions down-hole such as temperature, pressure, heading, etc. Commercial off-the-shelf electronics are not specified to meet these operating conditions. This is due to problems associated with all aspects of the electronics including the resistors and capacitors. With respect to capacitors, increasing temperature often significantly changes capacitance because of the strong temperature dependence of the dielectric constant. Higher temperatures also affect the equivalent series resistance (ESR). High-temperature capacitors usually have low capacitance values because of these dielectric effects and because packages are kept small to prevent mechanical breakage caused by thermal stresses. Electrolytic capacitors do not operate at temperatures above 150oC due to dielectric breakdown. The development of high-temperature capacitors to be used in a high-pressure high-temperature (HPHT) drilling environment was investigated. These capacitors were based on a previously developed high-voltage hybridized capacitor developed at Giner, Inc. in conjunction with a

  9. High-temperature superconductors

    CERN Document Server

    Saxena, Ajay Kumar

    2010-01-01

    The present book aims at describing the phenomenon of superconductivity and high-temperature superconductors discovered by Bednorz and Muller in 1986. The book covers the superconductivity phenomenon, structure of high-Tc superconductors, critical currents, synthesis routes for high Tc materials, superconductivity in cuprates, the proximity effect and SQUIDs, theories of superconductivity and applications of superconductors.

  10. High Temperature ESP Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Jack Booker; Brindesh Dhruva

    2011-06-20

    The objective of the High Temperature ESP Monitoring project was to develop a downhole monitoring system to be used in wells with bottom hole well temperatures up to 300°C for measuring motor temperature, formation pressure, and formation temperature. These measurements are used to monitor the health of the ESP motor, to track the downhole operating conditions, and to optimize the pump operation. A 220 ºC based High Temperature ESP Monitoring system was commercially released for sale with Schlumberger ESP motors April of 2011 and a 250 ºC system with will be commercially released at the end of Q2 2011. The measurement system is now fully qualified, except for the sensor, at 300 °C.

  11. Cu-Mn-Ni-Ag钎料高频感应钎焊2Cr13不锈钢接头的显微组织与性能%Microstructure andperformance of 2Cr13stainless steel joint by high frequency induction brazing usingCu-Mn-Ni-Agfiller alloy

    Institute of Scientific and Technical Information of China (English)

    郑义; 颜家振; 李宁; 曹永同; 帅帆

    2016-01-01

    The characteristic of Cu-Mn-Ni-Ag filler alloy and the microstructure and mechanical properties of the 2Cr13 stainless steel joint brazed by high frequency induction brazing using Cu-Mn-Ni-Ag filler alloywerestudied. The results show that the melting point of the Cu-Mn-Ni-Ag filler alloy is 880℃and it is composed of Ag-rich phase, Cu-Mn-Ni solid solution and a little Ni-Mn-Si compound; a layer of Fe-Mn-Ni-Cr-Cu solid solution forms at the interface between the filler alloy and base metal, and the brazing seam zone is composed of Ag-rich phase, Cu-Mn-Ni solid solution and a little Ni-Mn-Si compound. The brazing jointsfailsin the inside Cu-Mn-Ni solid solution and Ag-rich phase, and the fracture mode of the joints is mainly ductile dimple fracture, the best shear strength of the brazing joint at room temperature is 369 MPa, the high temperature shear strength of the brazing joints at 400℃, 500℃and 600℃are 251 MPa, 208 MPa and 84 MPa,respectively.%采用新型的Cu-Mn-Ni-Ag中温铜基钎料高频感应钎焊2Cr13不锈钢,并对钎料的工艺特性、钎焊接头的显微组织以及测试温度对钎焊接头力学性能的影响进行研究。结果表明:Cu-Mn-Ni-Ag钎料的熔点约为880℃,由富Ag相、Cu-Mn-Ni固溶体以及少量的Ni-Mn-Si化合物组成;钎料与2Cr13不锈钢产生良好的冶金结合,且钎焊接头组织致密;界面反应区的组织为Fe-Mn-Ni-Cr-Cu固溶体,钎缝区组织由富Ag相、Cu-Mn-Ni固溶体和少量的Ni-Mn-Si化合物组成;钎焊接头断裂于钎缝中间的富Ag相和CuMnNi固溶体上,为以剪切韧窝为主的韧性断裂,室温剪切强度最大可达369 MPa,在400℃、500℃和600℃下接头的剪切强度分别为251 MPa、208 MPa和84 MPa。

  12. High Temperature Electrolysis

    DEFF Research Database (Denmark)

    Elder, Rachael; Cumming, Denis; Mogensen, Mogens Bjerg

    2015-01-01

    High temperature electrolysis of carbon dioxide, or co-electrolysis of carbon dioxide and steam, has a great potential for carbon dioxide utilisation. A solid oxide electrolysis cell (SOEC), operating between 500 and 900. °C, is used to reduce carbon dioxide to carbon monoxide. If steam is also...... input to the cell then hydrogen is produced giving syngas. This syngas can then be further reacted to form hydrocarbon fuels and chemicals. Operating at high temperature gives much higher efficiencies than can be achieved with low temperature electrolysis. Current state of the art SOECs utilise a dense...

  13. Mechanical characterization and modeling of brazed tungsten and Cu-Cr-Zr alloy using stress relief interlayers

    Science.gov (United States)

    Qu, Dandan; Zhou, Zhangjian; Yum, Youngjin; Aktaa, Jarir

    2014-12-01

    A rapidly solidified foil-type Ti-Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu-Cr-Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu-Cr-Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

  14. High Temperature Piezoelectric Drill

    Science.gov (United States)

    Bao, Xiaoqi; Scott, James; Boudreau, Kate; Bar-Cohen, Yoseph; Sherrit, Stewart; Badescu, Mircea; Shrout, Tom; Zhang, Shujun

    2009-01-01

    The current NASA Decadal mission planning effort has identified Venus as a significant scientific target for a surface in-situ sampling/analyzing mission. The Venus environment represents several extremes including high temperature (460 deg C), high pressure (9 MPa), and potentially corrosive (condensed sulfuric acid droplets that adhere to surfaces during entry) environments. This technology challenge requires new rock sampling tools for these extreme conditions. Piezoelectric materials can potentially operate over a wide temperature range. Single crystals, like LiNbO3, have a Curie temperature that is higher than 1000 deg C and the piezoelectric ceramics Bismuth Titanate higher than 600 deg C. A study of the feasibility of producing piezoelectric drills that can operate in the temperature range up to 500 deg C was conducted. The study includes the high temperature properties investigations of engineering materials and piezoelectric ceramics with different formulas and doping. The drilling performances of a prototype Ultrasonic/Sonic Drill/Corer (USDC) using high temperate piezoelectric ceramics and single crystal were tested at temperature up to 500 deg C. The detailed results of our study and a discussion of the future work on performance improvements are presented in this paper.

  15. Vacuum brazing of metals (1961); Brassure sous vide des metaux (1961)

    Energy Technology Data Exchange (ETDEWEB)

    Lapujoulade, J. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1961-07-01

    We have studied brazing in vacuum aiming its application for the making of containers and apparatus meant for high vacuum (p < 10{sup -8} torr). We first define the wettability of a brazing alloy on a metal and we remind the influence of the various parameters which act on this wettability (nature of the solid, of the liquid, geometrical and physicochemical state of the surface, metallurgical reactions occurring at the interface, temperature, time). We give then the results of the tests carried out in order to determine the conditions of wettability in vacuum of some brazing alloys on metals which can be used for the above mentioned apparatus (stainless steel, aluminium, bronze, titanium, zirconium, kovar, nickel, copper). (author) [French] Nous avons etudie la brasure sous vide en vue de son application a la construction d'enceintes et apparelilage destines a l'obtention des vides eleves (p < 10{sup -8} torr). Nous definissons d'abord la mouillabilite d'une brasure sur un metal et nous rappelons l'influence des differents parametres qui agissent sur cette mouillabilite (nature du solide, du liquide, etat geometrique et physico-chimique de la surface, reactions metallurgiques a l'interface, temperature, temps). Nous donnons ensuite les resultats des essais effectues dans le but de determiner les conditions de mouillabilite sous vide de certaines brassures sur des metaux utilisables dans les constructions mentionnees ci-dessus (acier inoxydable, bronze d'aluminium, titane, zirconium, kovar, nickel, cuivre). (auteur)

  16. Investigation of Brazed Plate Heat Exchangers With Variable Chevron Angles

    Directory of Open Access Journals (Sweden)

    S. Muthuraman

    2013-08-01

    Full Text Available - Experiments to measure the condensation heat transfer coefficient and the pressure drop in brazed plate heat exchangers (BPHEs were performed with the refrigerants R410A and R22. Brazed plate heat exchangers with different chevron angles of 45°, 35°, and 20° were used. Varying the mass flux, the condensation temperature, and the vapor quality of the refrigerant, we measured the condensation heat transfer coefficient and the pressure drops. Both the heat transfer coefficient and the pressure drop increased proportionally with the mass flux and the vapor quality and inversely with the condensation temperature and the chevron angle.

  17. Development of Zn50 Brazing Alloy for Joining Mild Steel to Mild Steel (SAE1018

    Directory of Open Access Journals (Sweden)

    S.C. Nwigbo

    2014-09-01

    Full Text Available This work has developed new brazing alloys for joining mild steel to mild steel (SAE1018 at a lower temperature. The alloys blends and error analysis were done by experimental design software (Design Expert 8.0.7.1. Design of experiments was done by Scheffe quadratic mixture method. The liquidus temperatures were predicted by calculation of phase diagrams of the alloying metals. The brazing alloys were produced by gravity technique and melted using silicon carbide graphite crucible. The quality of the brazing alloys was analyzed by optical microscopy (OM, atomic absorption spectroscopy (AAS and fourier transform infrared spectroscopy (FT-IR. Brazed joints were produced by torch method with a commercial flux. Brazing temperatures (liquidus were tracked by a digital infrared/laser pyrometer. Some mechanical properties studied were tensile strength and hardness. Finally, brazed joints produced from the developed brazing alloys were compared to that produced from muntz brass. Six (6 brazing alloys were successfully developed. Zinc and manganese were the main components, to which were added; 3 to 4 %wt silver and 11 to15 %wt modifying element. The microstructure showed a typical eutectic structure with zinc-rich phase distributed uniformly in the matrix with a combination of different sizes of dendrite, rounded blocks of compounds and hypoeutectic structures. AAS results indicated minimal out-gassing of zinc and FT-IR results indicated very low presence of atmospheric gas. The range of brazing temperature for best results was recorded from 690.90 to 735.10 0C. The joints produced from the developed brazing alloys had acceptable strengths with improved stress-strain behaviour compared to muntz brass.

  18. Strangeness at high temperatures

    CERN Document Server

    Schmidt, Christian

    2013-01-01

    We use up to fourth order cumulants of net strangeness fluctuations and their correlations with net baryon number fluctuations to extract information on the strange meson and baryon contribution to the low temperature hadron resonance gas, the dissolution of strange hadronic states in the crossover region of the QCD transition and the quasi-particle nature of strange quark contributions to the high temperature quark-gluon plasma phase.

  19. Microstructure and Mechanical Property of 3003 Aluminum Alloy Joint Brazed with Al-Si-Cu-Zn Filler Metal

    Directory of Open Access Journals (Sweden)

    LI Xiao-qiang

    2016-09-01

    Full Text Available Al-Si-Cu-Zn filler metal was developed to braze 3003 aluminum alloy. The microstructure and fracture surface of the joint were analyzed by XRD, SEM and EDS, and the effects of brazing temperature on microstructure and property of the joint were investigated. The results show that good joints are obtained at brazing temperature of 540-580℃ for 10min. The brazed joint consists of α(Al solid solution, θ(Al2Cu intermetallic compound, fine silicon phase and AlCuFeMn+Si phase in the central zone of brazed seam, and α(Al solid solution and element diffusion layers at both the sides of brazed seam, and the base metal. The room temperature (RT shear fracture of the joint occurs at the interface between the teeth shape α(Al in the diffusion layer and the center zone of brazed seam, which is mainly characterized as brittle cleavage. As the brazing temperature increases, α(Al solid solution crystals in the diffusion zone grow up, and the interfacial bonding of the joint is in the form of interdigitation. Brazing at 560℃ for 10min, the RT shear strength of the joint reaches the maximum value of 92.3MPa, which is about 62.7% of the base material.

  20. High temperature storage loop :

    Energy Technology Data Exchange (ETDEWEB)

    Gill, David Dennis; Kolb, William J.

    2013-07-01

    A three year plan for thermal energy storage (TES) research was created at Sandia National Laboratories in the spring of 2012. This plan included a strategic goal of providing test capability for Sandia and for the nation in which to evaluate high temperature storage (>650ÀC) technology. The plan was to scope, design, and build a flow loop that would be compatible with a multitude of high temperature heat transfer/storage fluids. The High Temperature Storage Loop (HTSL) would be reconfigurable so that it was useful for not only storage testing, but also for high temperature receiver testing and high efficiency power cycle testing as well. In that way, HTSL was part of a much larger strategy for Sandia to provide a research and testing platform that would be integral for the evaluation of individual technologies funded under the SunShot program. DOEs SunShot program seeks to reduce the price of solar technologies to 6/kWhr to be cost competitive with carbon-based fuels. The HTSL project sought to provide evaluation capability for these SunShot supported technologies. This report includes the scoping, design, and budgetary costing aspects of this effort

  1. High temperature storage loop :

    Energy Technology Data Exchange (ETDEWEB)

    Gill, David Dennis; Kolb, William J.

    2013-07-01

    A three year plan for thermal energy storage (TES) research was created at Sandia National Laboratories in the spring of 2012. This plan included a strategic goal of providing test capability for Sandia and for the nation in which to evaluate high temperature storage (>650ÀC) technology. The plan was to scope, design, and build a flow loop that would be compatible with a multitude of high temperature heat transfer/storage fluids. The High Temperature Storage Loop (HTSL) would be reconfigurable so that it was useful for not only storage testing, but also for high temperature receiver testing and high efficiency power cycle testing as well. In that way, HTSL was part of a much larger strategy for Sandia to provide a research and testing platform that would be integral for the evaluation of individual technologies funded under the SunShot program. DOEs SunShot program seeks to reduce the price of solar technologies to 6/kWhr to be cost competitive with carbon-based fuels. The HTSL project sought to provide evaluation capability for these SunShot supported technologies. This report includes the scoping, design, and budgetary costing aspects of this effort

  2. Desulfurization at high temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Panula-Nikkilae, E.; Kurkela, E.; Mojtahedi, W.

    1987-01-01

    Two high-temperature desulfurization methods, furnace injection and gasification-desulfurization are presented. In furnace injection, the efficiency of desulfurization is 50-60%, but this method is applied in energy production plants, where flue gas desulfurization cannot be used. Ca-based sorbents are used as desulfurization material. Factors affecting desulfurization and the effect of injection on the boiler and ash handling are discussed. In energy production based on gasification, very low sulfur emissions can be achieved by conventional low-temperature cleanup. However, high-temperature gas cleaning leads to higher efficiency and can be applied to smaller size classes. Ca-, Fe-, or Zn-based sorbents or mixed metals can be used for desulfurization. Most of the methods under development are based on the use of regenerative sorbents in a cleanup reactor located outside the gasifier. So far, only calcium compounds have been used for desulfurization inside the gasifier.

  3. Silicon high vacuum brazing study and microstructural analysis of the joint formation; Estudo da brasagem de silicio em alto vacuo e analise microestructural da juncao

    Energy Technology Data Exchange (ETDEWEB)

    Santana, E.C.A. [Universidade Estadual Paulista - UNESP, Campus de Guaratingueta, SP (Brazil); Francisco, F.R.; Bagnato, O.R. [Laboratorio Nacional de Luz Sincrotron - LNLS, Campinas, SP (Brazil)], e-mail: erika.santana@lnls.br

    2010-07-01

    On the project of Synchrotron Light Source, silicon-crystal are often used as monochromator and mirrors, to reflect the electrons beam. Silicon is known as a very fragile material, and its optical elements must be designed carefully. Usually, it is bonded in a cooling support made by copper. Thermal contact between the crystal plate and cooling support is made of In-Ga liquid alloy. Due to the difficult of this bonding, brazing tests are being taken with Fe-Ni alloy, in order to improve the silicon mirrors application and performance. Wet ability tests were performed between the silicon plate and commercial fillers. A brazing test was made of silicon and Al12Si, as filler, with Fe-Ni, as base material. Results of microstructure analysis indicated that the braze of a silicon plate is quite promissory. (author)

  4. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    Science.gov (United States)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  5. Study on vacuum induction brazing of SiCp/LY12 composite using Al-Cu-Si-Mg filler metal

    Institute of Scientific and Technical Information of China (English)

    邹家生; 许如强; 赵其章; 陈铮

    2003-01-01

    The vacuum induction brazing of SiC particulate reinforced LY12 alloy matrix composite using Al-28Cu-5Si-2Mg filler metal has been carried out. The micrograph of the joint interface was observed by scanning electron microscopy. The joint strength was determined by shear tests. The results show that brazing temperature, holding time, SiC particle volume percentage and post heat treatment influence joint strength. SiC particles happen in the brazing seam and the distribution of SiC particles in the joint is not uniform. Particle-poor zones in the joint exist near the base metal, and particle concentrate zones exist in the center of the brazing seam. In addition, the failure of the composite is predominantly initiated by the rooting of SiC particle in the brazing seam and the micro-crack expanded along the brazing seam with low energy.

  6. Experimental study of W-Eurofer laser brazing for divertor application

    Energy Technology Data Exchange (ETDEWEB)

    Munez, C.J., E-mail: claudio.munez@urjc.es [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Garrido, M.A. [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Rams, J.; Urena, A. [Dept. de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain)

    2011-11-15

    Highlights: > Laser brazing system as a suitable technique to joint W and Eurofer alloys. > High residual stresses at the bonding were produced. > Laser brazing of powder metallurgy W alloys added porosity in the solidified pool. > The CSM methodology as a suitable technique to discriminate zones of welding joints. - Abstract: This work can be considered as a preliminary evaluation of the potential of laser brazing for joining tungsten based alloys to reduced activation ferritic-martensitic steels (Eurofer). Brazing of tungsten and EUROFER alloys using a 55Ni-45Ti alloy as a brazer and a high power diode laser (HPDL) as a power source has been investigated. The brazed joints showed solidified pools with good superficial aspect and a high degree of wettability with the both parent sheets, presumably because of the active effect of titanium. Metallurgical brazeability was investigated and nanoindentation measurements were done to evaluate local hardening and stiffness effects associated to dilution phenomena.

  7. Brazing of zirconia to titanium using Ag-Cu and Au-Ni filler alloys

    Directory of Open Access Journals (Sweden)

    Jean S. Pimenta

    2013-12-01

    Full Text Available Advanced ceramic is usually joined to metal by the well-known direct brazing process, where costly active filler alloys can be considered a limitation. Brazing using active-metal-free filler alloy as insert between the joint components is an attempt to overcome it. The active metal diffusion from the titanium member through the bulk of molten filler to the ceramic was responsible to produce an active filler alloy in loco and promote reduction of the zirconium oxide to improve wetting on the ceramic surface. Unalloyed titanium was joined in a high-vacuum furnace (<3x10-5 mbar to yttria-tetragonal zirconia polycristals (Y-TZP and zirconia partially stabilized with magnesia (Mg-PSZ, where commercial fillers Ag-28Cu and Au-18Ni with respective thermal cycles were evaluated. Helium gas leak detection test was performed at the ceramic/metal interface at room temperature; samples from reliable vacuum tight joints were examined by microstructural analysis techniques and energy dispersive X-ray analysis at the joint cross-section. Tight joints were produced with eutectic Ag-Cu filler, revealing an intermetallic layer and a dark reaction layer near the ceramic surface; titanium diffusion was efficient for superficial chemical interactions between individual components. Brazing joints were also tested using three-point flexure testing.

  8. Numerical simulation of filler metal droplets spreading in laser brazing

    Science.gov (United States)

    Chen, Yanbin; Feng, Xiaosong; Li, Liqun

    2007-11-01

    A finite element model was constructed using a commercial software Fidap to analyze the Cu-base filler metal droplet spreading process in laser brazing, in which the temperature distribution, droplet geometry, and fluid flow velocity were calculated. Marangoni and buoyancy convection and gravity force were considered, and the effects of laser power and spot size on the spreading process were evaluated. Special attention was focused on the free surface of the droplet, which determines the profile of the brazing spot. The simulated results indicate that surface tension is the dominant flow driving force and laser spot size determines the droplet spreading domain.

  9. Numerical simulation of filler metal droplets spreading in laser brazing

    Institute of Scientific and Technical Information of China (English)

    Yanbin Chen; Xiaosong Feng; Liqun Li

    2007-01-01

    A finite element model was constructed using a commercial software Fidap to analyze the Cu-base filler metal droplet spreading process in laser brazing, in which the temperature distribution, droplet geometry,and fluid flow velocity were calculated. Marangoni and buoyancy convection and gravity force were considered, and the effects of laser power and spot size on the spreading process were evaluated. Special attention was focused on the free surface of the droplet, which determines the profile of the brazing spot.The simulated results indicate that surface tension is the dominant flow driving force and laser spot size determines the droplet spreading domain.

  10. Vacuum brazing of alumina ceramic to titanium for biomedical implants using pure gold as the filler metal

    Science.gov (United States)

    Siddiqui, Mohammad S.

    One of the many promising applications of metal/ceramic joining is in biomedical implantable devices. This work is focused on vacuum brazing of C.P titanium to 96% alumina ceramic using pure gold as the filler metal. A novel method of brazing is developed where resistance heating of C.P titanium is done inside a thermal evaporator using a Ta heating electrode. The design of electrode is optimized using Ansys resistive heating simulations. The materials chosen in this study are biocompatible and have prior history in implantable devices approved by FDA. This research is part of Boston Retinal implant project to make a biocompatible implantable device (www.bostonretina.org). Pure gold braze has been used in the construction of single terminal feedthrough in low density hermetic packages utilizing a single platinum pin brazed to an alumina or sapphire ceramic donut (brazed to a titanium case or ferrule for many years in implantable pacemakers. Pure gold (99.99%) brazing of 96% alumina ceramic with CP titanium has been performed and evaluated in this dissertation. Brazing has been done by using electrical resistance heating. The 96% alumina ceramic disk was manufactured by high temperature cofired ceramic (HTCC) processing while the Ti ferrule and gold performs were purchased from outside. Hermetic joints having leak rate of the order of 1.6 x 10-8 atm-cc/ sec on a helium leak detector were measured. Alumina ceramics made by HTCC processing were centreless grounded utilizing 800 grit diamond wheel to provide a smooth surface for sputtering of a thin film of Nb. Since pure alumina demonstrates no adhesion or wetting to gold, an adhesion layer must be used on the alumina surface. Niobium (Nb), Tantalum (Ta) and Tungsten (W) were chosen for evaluation since all are refractory (less dissolution into molten gold), all form stable oxides (necessary for adhesion to alumina) and all are readily thin film deposited as metals. Wetting studies are also performed to determine the

  11. High Temperature Joining and Characterization of Joint Properties in Silicon Carbide-Based Composite Materials

    Science.gov (United States)

    Halbig, Michael C.; Singh, Mrityunjay

    2015-01-01

    Advanced silicon carbide-based ceramics and composites are being developed for a wide variety of high temperature extreme environment applications. Robust high temperature joining and integration technologies are enabling for the fabrication and manufacturing of large and complex shaped components. The development of a new joining approach called SET (Single-step Elevated Temperature) joining will be described along with the overview of previously developed joining approaches including high temperature brazing, ARCJoinT (Affordable, Robust Ceramic Joining Technology), diffusion bonding, and REABOND (Refractory Eutectic Assisted Bonding). Unlike other approaches, SET joining does not have any lower temperature phases and will therefore have a use temperature above 1315C. Optimization of the composition for full conversion to silicon carbide will be discussed. The goal is to find a composition with no remaining carbon or free silicon. Green tape interlayers were developed for joining. Microstructural analysis and preliminary mechanical tests of the joints will be presented.

  12. Interfacial metallurgy study of brazed joints between tungsten and fusion related materials for divertor design

    Science.gov (United States)

    Zhang, Yuxuan; Galloway, Alexander; Wood, James; Robbie, Mikael Brian Olsson; Easton, David; Zhu, Wenzhong

    2014-11-01

    In the developing DEMO divertor, the design of joints between tungsten to other fusion related materials is a significant challenge as a result of the dissimilar physical metallurgy of the materials to be joined. This paper focuses on the design and fabrication of dissimilar brazed joints between tungsten and fusion relevant materials such as EUROFER 97, oxygen-free high thermal conductivity (OFHC) Cu and SS316L using a gold based brazing foil. The main objectives are to develop acceptable brazing procedures for dissimilar joining of tungsten to other fusion compliant materials and to advance the metallurgical understanding within the interfacial region of the brazed joint. Four different butt-type brazed joints were created and characterised, each of which were joined with the aid of a thin brazing foil (Au80Cu19Fe1, in wt.%). Microstructural characterisation and elemental mapping in the transition region of the joint was undertaken and, thereafter, the results were analysed as was the interfacial diffusion characteristics of each material combination produced. Nano-indentation tests are performed at the joint regions and correlated with element composition information in order to understand the effects of diffused elements on mechanical properties. The experimental procedures of specimen fabrication and material characterisation methods are presented. The results of elemental transitions after brazing are reported. Elastic modulus and nano-hardness of each brazed joints are reported.

  13. High temperature superconducting compounds

    Science.gov (United States)

    Goldman, Allen M.

    1992-11-01

    The major accomplishment of this grant has been to develop techniques for the in situ preparation of high-Tc superconducting films involving the use of ozone-assisted molecular beam epitaxy. The techniques are generalizable to the growth of trilayer and multilayer structures. Films of both the DyBa2Cu3O(7-x) and YBa2Cu3O(7-x) compounds as well as the La(2-x)Sr(x)CuO4 compound have been grown on the usual substrates, SrTiO3, YSZ, MgO, and LaAlO3, as well as on Si substrates without any buffer layer. A bolometer has been fabricated on a thermally isolated SiN substrate coated with YSZ, an effort carried out in collaboration with Honeywell Inc. The deposition process facilitates the fabrication of very thin and transparent films creating new opportunities for the study of superconductor-insulator transitions and the investigation of photo-doping with carriers of high temperature superconductors. In addition to a thin film technology, a patterning technology has been developed. Trilayer structures have been developed for FET devices and tunneling junctions. Other work includes the measurement of the magnetic properties of bulk single crystal high temperature superconductors, and in collaboration with Argonne National Laboratory, measurement of electric transport properties of T1-based high-Tc films.

  14. High Temperature Piezoelectric Drill

    Science.gov (United States)

    Bao, Xiaoqi; Bar-Cohen, Yoseph; Sherrit, Stewart; Badescu, Mircea; Shrout, Tom

    2012-01-01

    Venus is one of the planets in the solar systems that are considered for potential future exploration missions. It has extreme environment where the average temperature is 460 deg C and its ambient pressure is about 90 atm. Since the existing actuation technology cannot maintain functionality under the harsh conditions of Venus, it is a challenge to perform sampling and other tasks that require the use of moving parts. Specifically, the currently available electromagnetic actuators are limited in their ability to produce sufficiently high stroke, torque, or force. In contrast, advances in developing electro-mechanical materials (such as piezoelectric and electrostrictive) have enabled potential actuation capabilities that can be used to support such missions. Taking advantage of these materials, we developed a piezoelectric actuated drill that operates at the temperature range up to 500 deg C and the mechanism is based on the Ultrasonic/Sonic Drill/Corer (USDC) configuration. The detailed results of our study are presented in this paper

  15. High temperature materials and mechanisms

    CERN Document Server

    2014-01-01

    The use of high-temperature materials in current and future applications, including silicone materials for handling hot foods and metal alloys for developing high-speed aircraft and spacecraft systems, has generated a growing interest in high-temperature technologies. High Temperature Materials and Mechanisms explores a broad range of issues related to high-temperature materials and mechanisms that operate in harsh conditions. While some applications involve the use of materials at high temperatures, others require materials processed at high temperatures for use at room temperature. High-temperature materials must also be resistant to related causes of damage, such as oxidation and corrosion, which are accelerated with increased temperatures. This book examines high-temperature materials and mechanisms from many angles. It covers the topics of processes, materials characterization methods, and the nondestructive evaluation and health monitoring of high-temperature materials and structures. It describes the ...

  16. Graphite-to-304SS Braze Joining by Active Metal-Brazing Technique: Improvement of Mechanical Properties

    Science.gov (United States)

    Ray, Ajoy K.; Kar, Abhijit; Kori, S. A.; Pathak, L. C.; Sonnad, A. N.

    2013-01-01

    In the present investigation, an attempt has been made to improve the mechanical strength of graphite-stainless steel-brazed joint. Due to high capillary action, the liquid filler alloy usually tends to percolate into the pores of graphite causing severe stress in the graphite near the joint interface resulting in poor joint strength of 10-15 MPa. In the present investigation, a thin coating of SiC was applied on graphite before the joining process to avoid the penetration of liquid filler alloy into the pores of the graphite. Active filler alloy Ag-Cu-Ti was used to braze the substrates. The brazing was carried out at 850, 900, 950, and 1000 °C. The characterization of the interfaces of the brazed joints was carried out using scanning electron microscopy attached with energy dispersive spectroscopy and x-ray diffraction analysis. From the correlation between the microstructural and mechanical properties, shear strength of approximately 35 MPa for graphite-304SS-brazed joint produced at 900 °C was demonstrated. After the shear tests, the fracture surfaces were analyzed by SEM-EDS.

  17. Laser beam active brazing of metal ceramic joints

    Science.gov (United States)

    Haferkamp, Heinz; Bach, Friedrich W.; von Alvensleben, Ferdinand; Kreutzburg, K.

    1996-04-01

    The use of engineering ceramics is becoming more and more important. Reasons for this are the specific properties of these materials, such as high strength, corrosion resistance and wear resistance. To apply the advantages of ceramics, joining techniques of metal ceramic parts are required. In this paper, joining of metal ceramic joints by laser beam brazing is presented. This joining technique is characterized by local heat input, and the minimal thermal stress of the brazed components. During the investigations, an Nd:YAG laser and a vacuum chamber were applied. The advantages of Nd:YAG lasers are the simple mechanical construction, and laser beam guidance via quartz glass fibers, which leads to high handling flexibility. In addition, most of the materials show a high absorption rate for this kind of radiation. As materials, ceramic Al2O3 with a purity of 99.4% and metals such as X5CrNi189 and Fe54Ni29Co17 were used. As a filler material, commercially available silver and silver- copper brazes with chemically active elements like titanium were employed. During this study, the brazing wetting behavior and the formation of diffusion layers in dependence on processing parameters were investigated. The results have shown that high brazing qualities can be achieved by means of the laser beam brazing process. Crack-free joining of metal ceramic parts is currently only possible by the use of metals such as Fe54Ni29Co17 because of its low thermal expansion coefficient, which reduces thermal stresses within the joining zone.

  18. High temperature superconductors

    CERN Document Server

    Paranthaman, Parans

    2010-01-01

    This essential reference provides the most comprehensive presentation of the state of the art in the field of high temperature superconductors. This growing field of research and applications is currently being supported by numerous governmental and industrial initiatives in the United States, Asia and Europe to overcome grid energy distribution issues. The technology is particularly intended for densely populated areas. It is now being commercialized for power-delivery devices, such as power transmission lines and cables, motors and generators. Applications in electric utilities include current limiters, long transmission lines and energy-storage devices that will help industries avoid dips in electric power.

  19. Silver-hafnium braze alloy

    Science.gov (United States)

    Stephens, Jr., John J.; Hosking, F. Michael; Yost, Frederick G.

    2003-12-16

    A binary allow braze composition has been prepared and used in a bonded article of ceramic-ceramic and ceramic-metal materials. The braze composition comprises greater than approximately 95 wt % silver, greater than approximately 2 wt % hafnium and less than approximately 4.1 wt % hafnium, and less than approximately 0.2 wt % trace elements. The binary braze alloy is used to join a ceramic material to another ceramic material or a ceramic material, such as alumina, quartz, aluminum nitride, silicon nitride, silicon carbide, and mullite, to a metal material, such as iron-based metals, cobalt-based metals, nickel-based metals, molybdenum-based metals, tungsten-based metals, niobium-based metals, and tantalum-based metals. A hermetic bonded article is obtained with a strength greater than 10,000 psi.

  20. A review of oxide, silicon nitride, and silicon carbide brazing

    Energy Technology Data Exchange (ETDEWEB)

    Santella, M.L.; Moorhead, A.J.

    1987-01-01

    There is growing interest in using ceramics for structural applications, many of which require the fabrication of components with complicated shapes. Normal ceramic processing methods restrict the shapes into which these materials can be produced, but ceramic joining technology can be used to overcome many of these limitations, and also offers the possibility for improving the reliability of ceramic components. One method of joining ceramics is by brazing. The metallic alloys used for bonding must wet and adhere to the ceramic surfaces without excessive reaction. Alumina, partially stabilized zirconia, and silicon nitride have high ionic character to their chemical bonds and are difficult to wet. Alloys for brazing these materials must be formulated to overcome this problem. Silicon carbide, which has some metallic characteristics, reacts excessively with many alloys, and forms joints of low mechanical strength. The brazing characteristics of these three types of ceramics, and residual stresses in ceramic-to-metal joints are briefly discussed.

  1. High Temperature Silicon Carbide (SiC) Traction Motor Drive

    Science.gov (United States)

    2011-08-09

    power  Threshold volume is 8.4 liters, or 513 cu in  Threshold weight is 14 kg = 30.8 lb PERSPECTIVE To provide some perspective on the...coldplate is a high efficiency, aluminum brazed assembly that makes use of technology developed for the commercial electric bus powertrains. The

  2. High Temperature Aquifer Storage

    Science.gov (United States)

    Ueckert, Martina; Niessner, Reinhard; Baumann, Thomas

    2016-04-01

    Combined heat and power generation (CHP) is highly efficient because excess heat is used for heating and/or process energy. However, the demand of heat energy varies considerably throughout the year while the demand for electrical energy is rather constant. It seems economically and ecologically highly beneficial for municipalities and large power consumers such as manufacturing plants to store excess heat in groundwater aquifers and to recuperate this energy at times of higher demand. Within the project High Temperature Aquifer Storage, scientists investigate storage and recuperation of excess heat energy into the bavarian Malm aquifer. Apart from high transmissivity and favorable pressure gradients, the hydrochemical conditions are crucial for long-term operation. An enormous technical challenge is the disruption of the carbonate equilibrium - modeling results indicated a carbonate precipitation of 10 - 50 kg/d in the heat exchangers. The test included five injection pulses of hot water (60 °C up to 110 °C) and four tracer pulses, each consisting of a reactive and a conservative fluorescent dye, into a depth of about 300 m b.s.l. resp. 470 m b.s.l. Injection and production rates were 15 L/s. To achieve the desired water temperatures, about 4 TJ of heat energy were necessary. Electrical conductivity, pH and temperature were recorded at a bypass where also samples were taken. A laboratory container at the drilling site was equipped for analysing the concentration of the dyes and the major cations at sampling intervals of down to 15 minutes. Additional water samples were taken and analysed in the laboratory. The disassembled heat exchanger prooved that precipitation was successfully prevented by adding CO2 to the water before heating. Nevertheless, hydrochemical data proved both, dissolution and precipitation processes in the aquifer. This was also suggested by the hydrochemical modelling with PhreeqC and is traced back to mixture dissolution and changing

  3. High temperature interface superconductivity

    Energy Technology Data Exchange (ETDEWEB)

    Gozar, A., E-mail: adrian.gozar@yale.edu [Yale University, New Haven, CT 06511 (United States); Bozovic, I. [Yale University, New Haven, CT 06511 (United States); Brookhaven National Laboratory, Upton, NY 11973 (United States)

    2016-02-15

    Highlight: • This review article covers the topic of high temperature interface superconductivity. • New materials and techniques used for achieving interface superconductivity are discussed. • We emphasize the role played by the differences in structure and electronic properties at the interface with respect to the bulk of the constituents. - Abstract: High-T{sub c} superconductivity at interfaces has a history of more than a couple of decades. In this review we focus our attention on copper-oxide based heterostructures and multi-layers. We first discuss the technique, atomic layer-by-layer molecular beam epitaxy (ALL-MBE) engineering, that enabled High-T{sub c} Interface Superconductivity (HT-IS), and the challenges associated with the realization of high quality interfaces. Then we turn our attention to the experiments which shed light on the structure and properties of interfacial layers, allowing comparison to those of single-phase films and bulk crystals. Both ‘passive’ hetero-structures as well as surface-induced effects by external gating are discussed. We conclude by comparing HT-IS in cuprates and in other classes of materials, especially Fe-based superconductors, and by examining the grand challenges currently laying ahead for the field.

  4. High temperature grain growth and oxidation of Fe-29Ni-17Co (Kovar{trademark}) alloy leads

    Energy Technology Data Exchange (ETDEWEB)

    Stephens, J.J.; Greulich, F.A.; Beavis, L.C.

    1993-12-31

    One important application for the Fe-29Ni-17Co (Kovar{trademark}) alloy in wire form is in brazed feed through assemblies which are integral parts of vacuum electronic devices. Since Cu metal brazes are performed at process temperatures of about 1100{degrees}C, there is opportunity for significant grain growth to occur during the brazing operation. Additional high temperature exposure includes decarburization of the Fe-29Ni-17Co alloy wire in wet hydrogen for 30 min. at 1000{degrees}C prior to the Cu brazing operation. Two approaches have been used to characterize grain growth in two lots of Fe-29Ni-17Co alloy: (1) a once-through processing study to study the effect of one-time-only device thermal processing on the resulting grain size, and (2) an isothermal grain growth study involving various times at 800--1100{degrees}C. The results of the once-through processing study indicate that acceptable grain sizes are obtained from both cold worked and mill-annealed wire lots following Cu brazing. The isothermal grain growth study indicates that the linear intercept distance for Fe-29Ni-17Co can be described with a power law function of time, and that thermal exposure must be controlled at temperatures in excess of 900{degrees}C in order to avoid excessive grain growth. A second study has characterized the oxidation kinetics of Fe-29Ni-17Co alloy wire in air at temperatures ranging from 550--700{degrees}C. This study indicates the parabolic growth law applies for this material, and between 550 and 700{degrees}C, oxidation in this alloy occurs at an activation energy of 27.9 kcal/mole. Other oxidation studies at higher temperatures ({ge}750{degrees}C) indicate an activation energy of 52.2 kcal/mole for oxidation of Fe-29Ni-17Co alloy at temperatures greater than 790{degrees}C. Quantitative point analyses of the oxide scale formed at 600{degrees}C suggest that a significant fraction of the scale is close to the stoichiometry of the Fe{sub 2}O{sub 3}-type oxide.

  5. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  6. The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-04-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  7. High temperature interfacial superconductivity

    Science.gov (United States)

    Bozovic, Ivan [Mount Sinai, NY; Logvenov, Gennady [Port Jefferson Station, NY; Gozar, Adrian Mihai [Port Jefferson, NY

    2012-06-19

    High-temperature superconductivity confined to nanometer-scale interfaces has been a long standing goal because of potential applications in electronic devices. The spontaneous formation of a superconducting interface in bilayers consisting of an insulator (La.sub.2CuO.sub.4) and a metal (La.sub.1-xSr.sub.xCuO.sub.4), neither of which is superconducting per se, is described. Depending upon the layering sequence of the bilayers, T.sub.c may be either .about.15 K or .about.30 K. This highly robust phenomenon is confined to within 2-3 nm around the interface. After exposing the bilayer to ozone, T.sub.c exceeds 50 K and this enhanced superconductivity is also shown to originate from a 1 to 2 unit cell thick interfacial layer. The results demonstrate that engineering artificial heterostructures provides a novel, unconventional way to fabricate stable, quasi two-dimensional high T.sub.c phases and to significantly enhance superconducting properties in other superconductors. The superconducting interface may be implemented, for example, in SIS tunnel junctions or a SuFET.

  8. Simulation based analysis of laser beam brazing

    Science.gov (United States)

    Dobler, Michael; Wiethop, Philipp; Schmid, Daniel; Schmidt, Michael

    2016-03-01

    Laser beam brazing is a well-established joining technology in car body manufacturing with main applications in the joining of divided tailgates and the joining of roof and side panels. A key advantage of laser brazed joints is the seam's visual quality which satisfies highest requirements. However, the laser beam brazing process is very complex and process dynamics are only partially understood. In order to gain deeper knowledge of the laser beam brazing process, to determine optimal process parameters and to test process variants, a transient three-dimensional simulation model of laser beam brazing is developed. This model takes into account energy input, heat transfer as well as fluid and wetting dynamics that lead to the formation of the brazing seam. A validation of the simulation model is performed by metallographic analysis and thermocouple measurements for different parameter sets of the brazing process. These results show that the multi-physical simulation model not only can be used to gain insight into the laser brazing process but also offers the possibility of process optimization in industrial applications. The model's capabilities in determining optimal process parameters are exemplarily shown for the laser power. Small deviations in the energy input can affect the brazing results significantly. Therefore, the simulation model is used to analyze the effect of the lateral laser beam position on the energy input and the resulting brazing seam.

  9. Evolution of Microstructure in Brazed Joints of Austenitic-Martensitic Stainless Steel with Pure Silver Obtained with Ag-27Cu-5Sn Brazing Filler Material

    Science.gov (United States)

    Gangadharan, S.; Sivakumar, D.; Venkateswaran, T.; Kulkarni, Kaustubh

    2016-12-01

    Brazing of an austenitic-martensitic stainless steel (AMSS) with pure silver was carried out at 1053 K, 1073 K, and 1093 K (780 °C, 800 °C, and 820 °C) with Ag-27Cu-5Sn (wt pct) as brazing filler material (BFM). Wettability of the liquid BFM over base AMSS surface was found to be poor. Application of nickel coating to the steel was observed to enhance the wettability and to enable the formation of a good bond between BFM and the steel. The mechanism responsible for enhanced metallurgical bonding of the BFM with AMSS in the presence of nickel coating was explained based on diffusional interactions and uphill diffusion of iron, chromium and nickel observed in the brazed microstructure. Good diffusion-assisted zone was observed to form on silver side at all three temperatures. Four phases were encountered within the joint including silver solid solution, copper solid solution, Cu3Sn intermetallic and Ni-Fe solid solution. The Cu3Sn intermetallic was present in small amounts in the joints brazed at 1053 K and 1073 K (780 °C and 800 °C). The joint formed at 1093 K (820 °C) exhibited the absence of Cu3Sn, fewer defects and larger diffusion-assisted zone. Hardness of base AMSS was found to reduce during brazing due to austenite reversion and post-brazing sub-zero treatment for 2.5 hours was found suitable to recover the hardness.

  10. HIGH TEMPERATURE VACUUM MIXER

    Directory of Open Access Journals (Sweden)

    E. D. Chertov

    2015-01-01

    Full Text Available The work is devoted to the creation of a new type of mixer to produce homogeneous mixtures of dissimilar materials applied to recycling of housing and communal services waste. The article describes the design of a dual-chamber device of the original high-temperature vacuum mixer, there investigated the processes occurring in the chambers of such devices. The results of theoretical and experimental research of the process of mixing recycled polyethylene with a mixture of "grinded food waste – Eco wool” are presented. The problem of the optimum choice of bending the curvilinear blades in the working volume of the seal, which is achieved by setting their profile in the form of involute arc of several circles of different radii, is examined . The dependences, allowing to define the limits of the changes of the main mode parameters the angular velocity of rotation of the working body of the mixer using two ways of setting the profile of the curvilinear blade mixer are obtained. Represented design of the mixer is proposed to use for a wide range of tasks associated with the mixing of the components with a strongly pronounced difference of physic al chemical properties and, in particular, in the production of composites out of housing and communal services waste.

  11. Advances in high temperature chemistry

    CERN Document Server

    Eyring, Leroy

    1969-01-01

    Advances in High Temperature Chemistry, Volume 2 covers the advances in the knowledge of the high temperature behavior of materials and the complex and unfamiliar characteristics of matter at high temperature. The book discusses the dissociation energies and free energy functions of gaseous monoxides; the matrix-isolation technique applied to high temperature molecules; and the main features, the techniques for the production, detection, and diagnosis, and the applications of molecular beams in high temperatures. The text also describes the chemical research in streaming thermal plasmas, as w

  12. Ultra-High Temperature Gratings

    Institute of Scientific and Technical Information of China (English)

    John Canning; Somnath Bandyopadhyay; Michael Stevenson; Kevin Cook

    2008-01-01

    Regenerated gratings seeded by type-Ⅰ gratings are shown to withstand temperatures beyond 1000 ℃. The method of regeneration offers a new approach to increasing temperature resistance of stable fibre Bragg and other gratings. These ultra-high temperature (UHT) gratings extend the applicability of silicate based components to high temperature applications such as monitoring of smelters and vehicle and aircraft engines to high power fibre lasers.

  13. High temperature nanoplasmonics

    Science.gov (United States)

    Alabastri, Alessandro; Toma, Andrea; Malerba, Mario; De Angelis, Francesco; Proietti Zaccaria, Remo

    2016-09-01

    Metallic nanostructures can be utilized as heat nano-sources which can find application in different areas such as photocatalysis, nanochemistry or sensor devices. Here we show how the optical response of plasmonic structures is affected by the increase of temperature. In particular we apply a temperature dependent dielectric function model to different nanoparticles finding that the optical responses are strongly dependent on shape and aspect-ratio. The idea is that when metallic structures interact with an electromagnetic field they heat up due to Joule effect. The corresponding temperature increase modifies the optical response of the particle and thus the heating process. The key finding is that, depending on the structures geometry, absorption efficiency can either increase or decrease with temperature. Since absorption relates to thermal energy dissipation and thus to temperature increase, the mechanism leads to positive or negative loops. Consequently, not only an error would be made by neglecting temperature but it would be not even possible to know, a priori, if the error is towards higher or lower values.

  14. Interfacial metallurgy study of brazed joints between tungsten and fusion related materials for divertor design

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Yuxuan, E-mail: yuxuan.zhang@strath.ac.uk [Department of Mechanical and Aerospace Engineering, University of Strathclyde, Glasgow G1 1XJ (United Kingdom); Galloway, Alexander; Wood, James; Robbie, Mikael Brian Olsson; Easton, David [Department of Mechanical and Aerospace Engineering, University of Strathclyde, Glasgow G1 1XJ (United Kingdom); Zhu, Wenzhong [School of Engineering, University of the West of Scotland, Paisley PA1 2BE (United Kingdom)

    2014-11-15

    Highlights: • We created brazed joints between tungsten and EUROFER 97, Cu and SS316L with Au80Cu19Fe1 filler. • No elemental transitions were detected between the W and the AuCuFe filler in either direction. • Transition regions between filler to EUROFER97/316L showed similar elastic modulus and hardness to the filler. • Smooth elemental and mechanical properties transition were detected between the filler and Cu. - Abstract: In the developing DEMO divertor, the design of joints between tungsten to other fusion related materials is a significant challenge as a result of the dissimilar physical metallurgy of the materials to be joined. This paper focuses on the design and fabrication of dissimilar brazed joints between tungsten and fusion relevant materials such as EUROFER 97, oxygen-free high thermal conductivity (OFHC) Cu and SS316L using a gold based brazing foil. The main objectives are to develop acceptable brazing procedures for dissimilar joining of tungsten to other fusion compliant materials and to advance the metallurgical understanding within the interfacial region of the brazed joint. Four different butt-type brazed joints were created and characterised, each of which were joined with the aid of a thin brazing foil (Au80Cu19Fe1, in wt.%). Microstructural characterisation and elemental mapping in the transition region of the joint was undertaken and, thereafter, the results were analysed as was the interfacial diffusion characteristics of each material combination produced. Nano-indentation tests are performed at the joint regions and correlated with element composition information in order to understand the effects of diffused elements on mechanical properties. The experimental procedures of specimen fabrication and material characterisation methods are presented. The results of elemental transitions after brazing are reported. Elastic modulus and nano-hardness of each brazed joints are reported.

  15. Study on Al-Cu-Si braze containing small amount of rare earth erbium

    Institute of Scientific and Technical Information of China (English)

    Yao-wu SHI; Yang YU; Zhi-dong XIA; Yong-ping LEI; Xiao-yan LI; Fu GUO; Jian-ping LIU

    2008-01-01

    In the present work, the effect of a small amount of rare earth Er addition on the microstructure of Al-Cu-Si brazing alloy has been investigated. In the study, the Al-20Cu-7Si brazing alloys with various Er contents were prepared. 3003 aluminum alloy was chosen as a substrate The microstructure of the brazed alloys was carefully observed. In addition, melting temperature, wettability and hardness of the brazing alloys were mea-sured. The results indicate that the constituent of the microstructure of Al-20Cu-7Si-Er brazed alloy is similar to the Al-20Cu-7Si, which is mainly comprised of solid solutions of aluminum, silicon and the intermetallic com-pounds CuAl2. When the Er content increases, the size of AI phases is decreased, and the filament-like or needle-like Si phase is thickened. The Si phases dominating in the shape of a filament or needle are transformed to those in the shape of a block when Er content is increased. Moreover, adding a small amount of Er can improve the wettability and hardness of the Al-20Cu-7Si brazing alloy. However, the melting temperature of the Al-20Cu-7Si alloy is almost unchanged when a small amount of Er is added.

  16. Cathodic ARC surface cleaning prior to brazing

    Energy Technology Data Exchange (ETDEWEB)

    Dave, V. R. (Vivek R.); Hollis, K. J. (Kendall J.); Castro, R. G. (Richard G.); Smith, F. M. (Frank M.); Javernick, D. A. (Daniel A.)

    2002-01-01

    Surface cleanliness is one the critical process variables in vacuum furnace brazing operations. For a large number of metallic components, cleaning is usually accomplished either by water-based alkali cleaning, but may also involve acid etching or solvent cleaning / rinsing. Nickel plating may also be necessary to ensure proper wetting. All of these cleaning or plating technologies have associated waste disposal issues, and this article explores an alternative cleaning process that generates minimal waste. Cathodic arc, or reserve polarity, is well known for welding of materials with tenacious oxide layers such as aluminum alloys. In this work the reverse polarity effect is used to clean austenitic stainless steel substrates prior to brazing with Ag-28%Cu. This cleaning process is compared to acid pickling and is shown to produce similar wetting behavior as measured by dynamic contact angle experiments. Additionally, dynamic contact angle measurements with water drops are conducted to show that cathodic arc cleaning can remove organic contaminants as well. The process does have its limitations however, and alloys with high titanium and aluminum content such as nickel-based superalloys may still require plating to ensure adequate wetting.

  17. High-Temperature Piezoelectric Sensing

    Directory of Open Access Journals (Sweden)

    Xiaoning Jiang

    2013-12-01

    Full Text Available Piezoelectric sensing is of increasing interest for high-temperature applications in aerospace, automotive, power plants and material processing due to its low cost, compact sensor size and simple signal conditioning, in comparison with other high-temperature sensing techniques. This paper presented an overview of high-temperature piezoelectric sensing techniques. Firstly, different types of high-temperature piezoelectric single crystals, electrode materials, and their pros and cons are discussed. Secondly, recent work on high-temperature piezoelectric sensors including accelerometer, surface acoustic wave sensor, ultrasound transducer, acoustic emission sensor, gas sensor, and pressure sensor for temperatures up to 1,250 °C were reviewed. Finally, discussions of existing challenges and future work for high-temperature piezoelectric sensing are presented.

  18. Structural Performance of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2016-12-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S-N curve, providing a design curve for any joint configuration in fatigue solicitation.

  19. High temperature superconductor accelerator magnets

    NARCIS (Netherlands)

    van Nugteren, J.

    2016-01-01

    For future particle accelerators bending dipoles are considered with magnetic fields exceeding 20T. This can only be achieved using high temperature superconductors (HTS). These exhibit different properties from classical low temperature superconductors and still require significant research and dev

  20. Brazed Joints Design and Allowables: Discuss Margins of Safety in Critical Brazed Structures

    Science.gov (United States)

    FLom, Yury

    2009-01-01

    This slide presentation tutorial discusses margins of safety in critical brazed structures. It reviews: (1) the present situation (2) definition of strength (3) margins of safety (4) design allowables (5) mechanical testing (6) failure criteria (7) design flowchart (8) braze gap (9) residual stresses and (10) delayed failures. This presentation addresses the strength of the brazed joints, the methods of mechanical testing, and our ability to evaluate the margins of safety of the brazed joints as it applies to the design of critical and expensive brazed assemblies.

  1. Diffusion Brazing of Ti-6Al-4V and Stainless Steel 316L Using AgCuZn Filler Metal

    Directory of Open Access Journals (Sweden)

    R. Soltani Tashi

    2013-09-01

    Full Text Available In the present study, vacuum brazing was applied to join Ti-6Al-4V and stainless steel using AgCuZn filler metal. The bonds were characterized by scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction analysis. Mechanical strengths of the joints were evaluated by the shear test and microhardness. It has been shown that shear strength decreased with increasing the brazing temperature and time. The wettability of the filler alloy was increased by enhancing the wetting test temperature. By increasing the brazing temperature various intermetallic compounds were formed in the bond area. These intermetallic compounds were mainly a combination of CuTi and Fe-Cu-Ti. The shear test results verified the influence of the bonding temperature on the strength of the joints based on the formation of different intermetallics in the bond zone. The fracture analysis also revealed different fracture footpath and morphology for different brazing temperatures.

  2. High temperature materials; Materiaux a hautes temperatures

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-07-01

    The aim of this workshop is to share the needs of high temperature and nuclear fuel materials for future nuclear systems, to take stock of the status of researches in this domain and to propose some cooperation works between the different research organisations. The future nuclear systems are the very high temperature (850 to 1200 deg. C) gas cooled reactors (GCR) and the molten salt reactors (MSR). These systems include not only the reactor but also the fabrication and reprocessing of the spent fuel. This document brings together the transparencies of 13 communications among the 25 given at the workshop: 1) characteristics and needs of future systems: specifications, materials and fuel needs for fast spectrum GCR and very high temperature GCR; 2) high temperature materials out of neutron flux: thermal barriers: materials, resistance, lifetimes; nickel-base metal alloys: status of knowledge, mechanical behaviour, possible applications; corrosion linked with the gas coolant: knowledge and problems to be solved; super-alloys for turbines: alloys for blades and discs; corrosion linked with MSR: knowledge and problems to be solved; 3) materials for reactor core structure: nuclear graphite and carbon; fuel assembly structure materials of the GCR with fast neutron spectrum: status of knowledge and ceramics and cermets needs; silicon carbide as fuel confinement material, study of irradiation induced defects; migration of fission products, I and Cs in SiC; 4) materials for hydrogen production: status of the knowledge and needs for the thermochemical cycle; 5) technologies: GCR components and the associated material needs: compact exchangers, pumps, turbines; MSR components: valves, exchangers, pumps. (J.S.)

  3. High Temperature Superconductor Machine Prototype

    DEFF Research Database (Denmark)

    Mijatovic, Nenad; Jensen, Bogi Bech; Træholt, Chresten

    2011-01-01

    A versatile testing platform for a High Temperature Superconductor (HTS) machine has been constructed. The stationary HTS field winding can carry up to 10 coils and it is operated at a temperature of 77K. The rotating armature is at room temperature. Test results and performance for the HTS field...

  4. GEH-4-63, 64: Proposal for irradiation of production brazed Zircaloy-2 clad fuel elements

    Energy Technology Data Exchange (ETDEWEB)

    Tverberg, J.C.

    1961-05-18

    A brazed end closure is currently being used on prototypical NPR fuel elements. The production closure will use a braze alloy composed of 5% Be + 95% Zry-2 to braze the Zircaloy-2 cap to the jacket and to the metallic uranium core. A similar MTR test, a GEH-4-57, 58, used a braze alloy of the composition 4% Be + 12% Fe + 84% Zry-2 which melts at a lower temperature. In this previous test, element GEH-4-57 failed through a cladding defect located at the base of the braze heat affected zone. Because of this failure it would be desirable to subject a fuel element, which had been subjected to more severe brazing conditions, to the same conditions as GEH-4-57, 58. For this reason the thermal conditions of this test essentially match those of GEH-4-57, 58. This irradiation test consists of two identical fuel elements. The fuel material is normal metallic uranium, Zircaloy-2 clad of the tubular geometry, NPR inner size. The fuel was coextruded at Hanford by General Electric`s Fuels Preparation Department. Each element is 10.8 inches in length with flat Zircaloy-2 end caps brazed to the jacket and uranium core with the 5 Be + 95 Zry-2 brazing alloy, then TIG welded to further insure closure integrity. The elements ar 1.254 inches OD and 0.439 inches ID. For hydraulic purposes a 0.343 inch diamater flow restrictor has been fitted into the central flow channel of both elements.

  5. Microstructure, mechanical properties and chemical degradation of brazed AISI 316 stainless steel/alumina systems

    Energy Technology Data Exchange (ETDEWEB)

    Paiva, O.C. [Instituto Superior de Engenharia do Porto (ISEP), Rua Dr. Antonio Bernardino de Almeida 431, 4200-072 Porto (Portugal)], E-mail: omp@isep.ipp.pt; Barbosa, M.A. [Instituto de Engenharia Biomedica (INEB), Rua do Campo Alegre, 823, 4150-180 Porto (Portugal); Faculdade de Engenharia da Universidade do Porto (FEUP), Rua Roberto Frias s/n, 4200-465 Porto (Portugal)

    2008-05-15

    The main aims of the present study are simultaneously to relate the brazing parameters with: (i) the correspondent interfacial microstructure, (ii) the resultant mechanical properties and (iii) the electrochemical degradation behaviour of AISI 316 stainless steel/alumina brazed joints. Filler metals on such as Ag-26.5Cu-3Ti and Ag-34.5Cu-1.5Ti were used to produce the joints. Three different brazing temperatures (850, 900 and 950 deg. C), keeping a constant holding time of 20 min, were tested. The objective was to understand the influence of the brazing temperature on the final microstructure and properties of the joints. The mechanical properties of the metal/ceramic (M/C) joints were assessed from bond strength tests carried out using a shear solicitation loading scheme. The fracture surfaces were studied both morphologically and structurally using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction analysis (XRD). The degradation behaviour of the M/C joints was assessed by means of electrochemical techniques. It was found that using a Ag-26.5Cu-3Ti brazing alloy and a brazing temperature of 850 deg. C, produces the best results in terms of bond strength, 234 {+-} 18 MPa. The mechanical properties obtained could be explained on the basis of the different compounds identified on the fracture surfaces by XRD. On the other hand, the use of the Ag-34.5Cu-1.5Ti brazing alloy and a brazing temperature of 850 deg. C produces the best results in terms of corrosion rates (lower corrosion current density), 0.76 {+-} 0.21 {mu}A cm{sup -2}. Nevertheless, the joints produced at 850 deg. C using a Ag-26.5Cu-3Ti brazing alloy present the best compromise between mechanical properties and degradation behaviour, 234 {+-} 18 MPa and 1.26 {+-} 0.58 {mu}A cm{sup -2}, respectively. The role of Ti diffusion is fundamental in terms of the final value achieved for the M/C bond strength. On the contrary, the Ag and Cu distribution along the

  6. Laser beam joining of non-oxidic ceramics for ultra high temperature resistant joints

    Energy Technology Data Exchange (ETDEWEB)

    Lippmann, W.; Knorr, J.; Wolf, R.; Reinecke, A.M.; Rasper, R. [Univ. of Technology Dresden (Germany)

    2004-07-01

    The excellent technical properties of silicon carbide (SiC) and silicon nitride (Si{sub 3}N{sub 4}) ceramics, such as resistance to extreme temperatures, oxidation, mechanical wear, aggressive chemical substances and radioactive radiation and also its high thermal conductivity and good temperature-shock resistance, make these ceramics ideally suited for use in the field of nuclear technology. However, their practical use has been limited so far because of the unavailability of effective joining techniques for these ceramics, especially for high temperature applications. A new joining technology (CERALINK {sup registered}) has been developed in a network project which allowed high temperature resistant and vacuum-tight joining of SiC or Si{sub 3}N{sub 4} ceramics. A power laser is used as heat source, which makes it possible to join ceramic components in free atmosphere in combination with a pure oxidic braze filler. As no furnace is necessary, there are no limitations on the component dimensions by the furnace-geometry. During the joining process, the heated area can be limited to the seam area so that this technology can also be used to encapsulate materials with a low melting point. The seam has a high mechanical strength, it is resistant to a wide range of chemicals and radiation and it is also vacuum-tight. The temperature resistance can be varied by variation of the braze filler composition - usually between 1,400 C and >1,600 C. Beside the optimum filler it is also important to select the suitable laser wavelength. The paper will demonstrate the influence of different wave lengths, i. e. various laser types, on the seam quality. Examples are chosen to illustrate the strengths and limitations of the new technology.

  7. Braze/Rebraze process for CRES steel

    Science.gov (United States)

    Silverman, C. E.

    1976-01-01

    Using induction brazing process with 8.5-Au/16.5-Cu/2.0-Ni braze alloy, joints in 21-6-9 CRES steel tubing can be reworked up to seven times, thus significantly reducing cost of fabrication, repair, and part replacement.

  8. Dissimilar laser brazing of h-BN and WC-Co alloy in Ar atmosphere without evacuation process

    Science.gov (United States)

    Sechi, Y.; Nagatsuka, K.; Nakata, K.

    2012-08-01

    Laser brazing with Ti as an active element in Ag-Cu alloy braze metal has been successfully applied to dissimilar joining of h-BN and WC-Co alloy in Ar (99.999% purity) gas flow atmosphere without any evacuation process. Good wettability of the braze metal with h-BN and WC-Co alloy were confirmed by the observation and structural analysis of the interface by electron probe micro-analysis and scanning acoustic microscopy. The oxidation of titanium was not observed and this showed that the laser brazing with titanium as an active element in braze metal could be performed even in an Ar gas flow atmosphere without an evacuation process using a high-vacuum furnace.

  9. Erosion of tungsten and its brazed joints with bronze irradiated by pulsed deuterium plasma flows

    Energy Technology Data Exchange (ETDEWEB)

    Yakushin, V., E-mail: vlyakushin@mephi.ru; Polsky, V.; Kalin, B.; Dzhumaev, P.; Polyansky, A.; Sevryukov, O.; Suchkov, A.; Fedotov, V.

    2013-11-15

    This work presents results on erosion of mono- and polycrystalline tungsten and its brazed joints with bronze substrates under irradiation by high-temperature pulsed (τ{sub p} ∼ 20 μs) deuterium plasma flows, with a power density q = 19–66 GW/m{sup 2} and pulses numbering from 2 to 10, simulating the expected plasma disruptions and ELMs in fusion reactors. The surface erosion and heat resistance of tungsten and brazed joints were investigated by scanning electron microscopy, and erosion coefficients were determined by target mass loss. It is found that for both types of tungsten the surface starts to significantly crack even under relatively weak irradiation regimes (q = 19 GW/m{sup 2}, N = 2), at which point surface melting is not observed. Local melting becomes visible with an increase of q up to 25 GW/m{sup 2}. In addition, there is formation of blisters with a typical size of 1–2 μm on the surface of monocrystalline samples and craters up to 2 μm in diameter on polycrystalline samples. In addition, craters ∼10–30 μm in diameter are formed on defects similar to those observed under unipolar arcs. At that point, the erosion coefficients change to within ranges of 0.2–0.7 × 10{sup −5} kg/J m{sup 2}. It is found that at q = 50 GW/m{sup 2}, the brazed joints of monocrystalline tungsten with bronze of Cu-0.6% Cr-0.08% Zr have the highest heat resistance.

  10. Influences of Nozzle Material on Laser Droplet Brazing Joints with Cu89Sn11 Preforms

    Science.gov (United States)

    Stein, Stefan; Heberle, Johannes; Gürtler, Franz Josef; Cvecek, Kristian; Roth, Stephan; Schmidt, Michael

    This paper presents latest results on the influences of nozzle material and geometry on the electromechanical contacting of sensitive piezoceramic actuator modules. Two nozzle types have been investigated,a standard WC/Co nozzle which is used for soldering applications and a novelceramic nozzle. Applications for active piezoceramic components integrated in structural parts are e.g. active damping, energy harvesting, or monitoring of vibrations and material failure. Anup to now unsolved problem is the electrical contacting of such components without damaging the conductor or the metallization of the ceramic substrate. Since piezoelectric components are to be integrated into structures made of casted aluminum, requirements are high mechanical strength and temperature resistance. Within this paper a method forcontacting piezoceramic modules is presented. A spherical braze preform of tin bronze Cu89Sn11 with a diameter of 600 μm is located in a ceramic nozzle and is subsequently melted by a laser pulse. The liquid solder is ejected from the nozzlevia nitrogen overpressure and wets the surface of the metallization pad and the Cu-wire, resulting in a brazing joint after solidification. The process is called laser droplet brazing (LDB). To asses the thermal evolution during one cycle WC/Co and ZTA have been simulated numerically for two different geometries enabling a proposition weather the geometry or the material properties have a significant influence on the thermal load during one cycle. To evaluate the influence of the nozzle on the joint the positioning accuracy, joint height and detachment times have been evaluated. Results obtained with the ZTA nozzle show comparable positioning accuracies to a WC/Co nozzle with a lower standard deviation of solder detachment time.

  11. Brazing characteristics of a Zr-Ti-Cu-Fe eutectic alloy filler metal for Zircaloy-4

    Science.gov (United States)

    Lee, Jung G.; Lim, C. H.; Kim, K. H.; Park, S. S.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    A Zr-Ti-Cu-Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr58Ti16Cu10Fe16 (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr-Cu-Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr2Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  12. Brazing characteristics of a Zr–Ti–Cu–Fe eutectic alloy filler metal for Zircaloy-4

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jung G.; Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Park, S.S. [School of Mechanical and Advanced Materials Engineering, Ulsan National Institute of Science and Technology (UNIST), Ulsan 689-798 (Korea, Republic of); Lee, M.K., E-mail: leeminku@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    A Zr–Ti–Cu–Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr{sub 58}Ti{sub 16}Cu{sub 10}Fe{sub 16} (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr–Cu–Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr{sub 2}Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  13. Novel approach of LY12 alloy brazing

    Institute of Scientific and Technical Information of China (English)

    薛松柏; 钱乙余; 董健; 吕晓春

    2003-01-01

    The LY12 Al alloy was brazed with the adoption of the improved KF-CsF-AlF3 flux matching Ag-Al-Cu-Zn filler metal. The shear strength of brazed joint could reach 80% of that of the substrate and the tensile strength of butt brazed joint will be 70% of that of the substrate. This was the great progress against the traditional claim that Al alloy reinforced by heat treatment could not be brazed. The experimental results and theoretical analysis had proved that it was the key issue to remove the MgO oxide film below 503℃. The addition of rare earth La was the effective way to obtain better mechanical properties of the filler metal as well as brazed joints.

  14. High Temperature Electrostrictive Ceramics Project

    Data.gov (United States)

    National Aeronautics and Space Administration — TRS Technologies proposes to develop high temperature electrostrictors from bismuth-based ferroelectrics. These materials will exhibit high strain and low loss in...

  15. Interfacial reaction mechanism of CBN grain continuous brazed by ultra-high frequency induction%超高频感应连续钎焊立方氮化硼磨粒的界面反应机理

    Institute of Scientific and Technical Information of China (English)

    李奇林; 苏宏华; 徐九华; 雷卫宁

    2015-01-01

    采用超高频感应连续钎焊工艺,在不同扫描速度条件下实现了立方氮化硼(CBN)磨粒、Ag-Tu-Ti合金以及基体三者之间的钎焊连接。采用扫描电子显微镜(SEM)和X射线能谱仪(EDX)观察钎焊后的CBN磨粒界面新生化合物形貌。结果表明:随着扫描速度的变化,在CBN磨粒表面生成颗粒状TiN化合物以及针状和六棱柱状的TiB 2化合物。其中,TiN尺寸为100 nm左右,而TiB 2尺寸小于200 nm。在超高频感应连续钎焊CBN磨粒表面首先生成颗粒状TiN层,然后在TiN层外围形成柱状TiB 2层,最终形成CBN/TiN/TiB 2/钎料结构。当扫描速度为0.5 mm/s时,可以获得较好的界面新生化合物层结构。%Continuous brazing with ultra-high frequency induction was proposed to braze the cubic born nitride (CBN) grits and steel substrate based on Ag-Cu-Ti filler alloy. The new compounds morphologies were observed and analogized by scanning electron microscopy (SEM) and energy diffraction X-ray (EDX). The results show that, with the variation of scanning speed, granular compounds TiN about 100 nm in size, the needle-like and prismatic compounds TiB 2 less than 200 nm in size are observed, respectively. The theoretical analysis results reveal that, during continuous brazing by ultra-high frequency induction, granular TiN layer forms on the surface of CBN firstly, and then, prismatic TiB 2 layer forms on the outside of the new TiN layer. The joint is CBN/TiN/TiB 2/filler structure, finally. A satisfactory interfacial structure can be obtained when scanning speed is 0.5 mm/s.

  16. Effect of chromium and carbon contents in cast iron on bonded microstructure of copper brazed high chromium cast iron and mild steel. Braze ho ni yoru kokuromu chutetsu to ko hagane no setsugo soshiki ni oyobosu chutetsuchu kuromu oyobi tansoryo no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Sasaguri, N.; Matsubara, Y. (Kurume College of Technology, Fukuoka (Japan)); Ogi, K. (Kyushu University, Fukuoka (Japan))

    1993-08-25

    For the purpose of enhancing toughness, workability and weldability of high chromium castiron, hypoeutectic, eutectic and hypereutectic high chromium cast irons containing 10 to 30mass% Cr and mild steel were bonded by the brazing method using pure copper filler. This paper describes the effect of chromium and carbon contents in cast iron on the microstructural variations and behaviors of alloying elements in the bonded zone. The length of rod-like crystal precipitated at the cast iron-copper interface and the width of bonded zone decreased with an increase in Cr/C value of cast iron. It was considered that this is because diffusion of iron from steel to cast iron becomes less due to the decrease of difference in chemical potential of iron between the cast iron and the steel sides. Furthermore, alloy phase was composed of Fe, Cr, Cu and C, and the iron concentration in the alloy phase decreased and the chromium concentration increased with increasing the Cr/C value. The copper concentration was almost constant independent of the Cr/C value. It was suggested that the growth of alloy phase occurs under the diffusion control. 9 refs., 10 figs., 1 tab.

  17. GRCop-84: A High Temperature Copper-based Alloy For High Heat Flux Applications

    Science.gov (United States)

    Ellis, David L.

    2005-01-01

    While designed for rocket engine main combustion chamber liners, GRCop-84 (Cu-8 at.% Cr-4 at.% Nb) offers potential for high heat flux applications in industrial applications requiring a temperature capability up to approximately 700 C (1292 F). GRCop-84 is a copper-based alloy with excellent elevated temperature strength, good creep resistance, long LCF lives and enhanced oxidation resistance. It also has a lower thermal expansion than copper and many other low alloy copper-based alloys. GRCop-84 can be manufactured into a variety of shapes such as tubing, bar, plate and sheet using standard production techniques and requires no special production techniques. GRCop-84 forms well, so conventional fabrication methods including stamping and bending can be used. GRCop-84 has demonstrated an ability to be friction stir welded, brazed, inertia welded, diffusion bonded and electron beam welded for joining to itself and other materials. Potential applications include plastic injection molds, resistance welding electrodes and holders, permanent metal casting molds, vacuum plasma spray nozzles and high temperature heat exchanger applications.

  18. Vacuum brazing of electroless Ni-P alloy-coated SiCp/Al composites using aluminum-based filler metal foil

    Science.gov (United States)

    Wang, Peng; Xu, Dongxia; Niu, Jitai

    2016-12-01

    Using rapidly cooled (Al-10Si-20Cu-0.05Ce)-1Ti (wt%) foil as filler metal, the research obtained high-performance joints of electroless Ni-P alloy-coated aluminum matrix composites with high SiC particle content (60 vol%, SiCp/Al-MMCs). The effect of brazing process on joint properties and the formation of Al-Ni and Al-Cu-Ni intermetallic compounds were investigated, respectively. Due to the presence of Ni-P alloy coating, the wettability of liquid filler metal on the composites was improved obviously and its contact angle was only 21°. The formation of Al3Ni2 and Al3(CuNi)2 intermetallic compounds indicated that well metallurgical bonding occurred along the 6063Al matrix alloy/Ni-P alloy layer/filler metal foil interfaces by mutual diffusion and dissolution. And the joint shear strength increased with increasing the brazing temperature from 838 to 843 K or prolonging the soaking time from 15 to 35 min, while it decreased a lot because of corrosion occurring in the 6063Al matrix at high brazing temperature of 848 K. Sound joints with maximum shear strength of 112.5 MPa were obtained at 843 K for soaking time of 35 min. In this research, the beneficial effect of surface metallization by Ni-P alloy deposits on improving wettability on SiCp/Al-MMCs was demonstrated, and capable welding parameters were broadened as well.

  19. Fabrication of divertor mock-up with ODS-Cu and W by the improved brazing technique

    Science.gov (United States)

    Tokitani, M.; Hamaji, Y.; Hiraoka, Y.; Masuzaki, S.; Tamura, H.; Noto, H.; Tanaka, T.; Muroga, T.; Sagara, A.; FFHR Design Group

    2017-07-01

    Copper alloy has been considered as a divertor cooling tube or heat sink not only in the helical reactor FFHR-d1 but also in the tokamak DEMO reactor, because it has a high thermal conductivity. This work focused on applying an oxide dispersion strengthened copper alloy (ODS-Cu), GlidCop® (Cu-0.3 wt%Al2O3) as the divertor heat sink material of FFHR-d1. This alloy has superior high temperature yield strength exceeding 300 MPa at room temperature even after annealing up to ~1000 °C. The change in material properties of Pure-Cu, GlidCop® and CuCrZr by neutron irradiation are summarized in this paper. A primary dose limit is the radiation-induced hardening/softening (~0.2 dpa/1-2 dpa) which has a temperature dependence. According to such an evaluation, the GlidCop® can be selected as the current best candidate material in the commercial base of the divertor heat sink, and its temperature should be maintained as close as possible to 300 °C during operation. Bonding between the W armour and the GlidCop® heat sink was successfully performed by using an improved brazing technique with BNi-6 (Ni-11%P) filler material. The bonding strength was measured by a three-point bending test and reached up to approximately 200 MPa. Surprisingly, several specimens showed an obvious yield point. This means that the BNi-6 brazing (bonding) layer caused relaxation of the applied stress. The small-scale divertor mock-up of the W/BNi-6/GlidCop® was successfully fabricated by using the improved brazing technique. The heat loading test was carried out by the electron beam device ACT2 in NIFS. The mock-up showed an excellent heat removal capability for use in the FFHR-d1 divertor.

  20. Effect of braze processing on the microstructure and mechanical properties of SCS-6/beta21S titanium matrix composites

    Science.gov (United States)

    Hoffman, Eric K.; Bird, R. K.; Dicus, Dennis L.

    1992-01-01

    An investigation is conducted of the effects of braze processing on the microstructure and tensile properties of SiC fiber-reinforced Ti-15Mo-2.7Nb-3Al-0.25Si-matrix composite (TMC) laminates; the brazing alloy was the commercial Ti-15Cu-15Ni, in both its conventional and metglass forms. Tensile tests conducted at room temperature, 1200 F, and 1500 F showed that the braze processes (1) had little effect on tensile properties, and (2) appeared to degrade neither the reinforcing fibers not the fiber/matrix interfacial bondline.

  1. Microstructural Evolution of Brazed CP-Ti Using the Clad Ti-20Zr-20Cu-20Ni Foil

    Science.gov (United States)

    Yeh, Tze-Yang; Shiue, Ren-Kae; Chang, Chenchung Steve

    2013-01-01

    Microstructural evolution of the clad Ti-20Zr-20Cu-20Ni foil brazed CP-Ti alloy has been investigated. For the specimen furnace brazed below 1143 K (870 °C), the joint is dominated by coarse eutectic and fine eutectoid structures. Increasing the brazing temperature above 1163 K (890 °C) results in disappearance of coarse eutectic structure, and the joint is mainly comprised of a fine eutectoid of (Ti,Zr)2Ni, Ti2Cu, Ti2Ni, and α-Ti.

  2. Manufacturing and testing in reactor relevant conditions of brazed plasma facing components of the ITER divertor

    Energy Technology Data Exchange (ETDEWEB)

    Bisio, M. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy); Branca, V. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy); Marco, M. Di [FN s.p.a., ss 35 bis dei Giovi km 15, I-15062 Bosco Marengo (Albania) (Italy); Federici, A. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy); Grattarola, M. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy)]. E-mail: grattarola@ansaldo.it; Gualco, G. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy); Guarnone, P. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy); Luconi, U. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy); Merola, M. [EFDA, Boltzmanstr. 2, D-85748 Garching (Germany); Ozzano, C. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy); Pasquale, G. [FN s.p.a., ss 35 bis dei Giovi km 15, I-15062 Bosco Marengo (AL) (Italy); Poggi, P. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy); Rizzo, S. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy); Varone, F. [Ansaldo Ricerche s.p.a., C.so Perrone 25, I-16152 Genova (Italy)

    2005-11-15

    A fabrication route based on brazing technology has been developed for the realization of the high heat flux components for the ITER vertical target and Dome-Liner. The divertor vertical target is armoured with carbon fiber reinforced carbon and tungsten in the lower straight part and in the upper curved part, respectively. The armour material is joined to heat sinks made of precipitation hardened copper-chromium-zirconium alloy. The plasma facing units of the dome component are based on a tungsten flat tile design with hypervapotron cooling. An innovative brazing technique based on the addition of carbon fibers to the active brazing alloy, developed by Ansaldo Ricerche for applications in the field of the energy production, has been used for the carbon fiber composite to copper joint to reduce residual stresses. The tungsten-copper joint has been realized by direct casting. A proper brazing thermal cycle has been studied to guarantee the required mechanical properties of the precipitation hardened alloy after brazing. The fabrication route of plasma facing components for the ITER vertical target and dome based on the brazing technology has been proved by means of thermal fatigue tests performed on mock-ups in reactor relevant conditions.

  3. Thermal Analysis of Brazing Seal and Sterilizing Technique to Break Contamination Chain for Mars Sample Return

    Science.gov (United States)

    Bao, Xiaoqi; Badescu, Mircea; Bar-Cohen, Yoseph

    2015-01-01

    The potential to return Martian samples to Earth for extensive analysis is in great interest of the planetary science community. It is important to make sure the mission would securely contain any microbes that may possibly exist on Mars so that they would not be able to cause any adverse effects on Earth's environment. A brazing sealing and sterilizing technique has been proposed to break the Mars-to-Earth contamination chain. Thermal analysis of the brazing process was conducted for several conceptual designs that apply the technique. Control of the increase of the temperature of the Martian samples is a challenge. The temperature profiles of the Martian samples being sealed in the container were predicted by finite element thermal models. The results show that the sealing and sterilization process can be controlled such that the samples' temperature is maintained below the potentially required level, and that the brazing technique is a feasible approach to break the contamination chain.

  4. HIGH TEMPERATURE POLYMER FUEL CELLS

    DEFF Research Database (Denmark)

    Jensen, Jens Oluf; Qingfeng, Li; He, Ronghuan

    2003-01-01

    This paper will report recent results from our group on polymer fuel cells (PEMFC) based on the temperature resistant polymer polybenzimidazole (PBI), which allow working temperatures up to 200°C. The membrane has a water drag number near zero and need no water management at all. The high working...

  5. 钛热交换器的真空钎焊%Vacuum Brazing of Titanium Heat Exchangers

    Institute of Scientific and Technical Information of China (English)

    梁海

    2015-01-01

    Vacuum brazing process of CP Ti-tanium TA2 heat exchangers was investigated. The effect of filler metals composition, use form, clearance, braz-ing temperature and hold time on braze joint forming and microstructure was studied. The test results showed that desirable isothermal-solidiifed braze microstructure can be produced more easily by use of Ti-Zr-Ni-Cu ifller metals than pure copper filler metal when vacuum brazing tita-nium. Whereas low price pure copper rolled foil as filler metal for brazing titanium can also result in tight and good look brazed joints, but at the cost of low plasticity of joints.%研究了不同的钎料成分和使用形式、钎焊间隙、钎焊温度和保温时间对TA2纯钛钎焊接头的成形和钎缝组织形态的影响。试验结果表明,与用纯Cu钎料相比,用Ti-Zr-Ni-Cu钎料可以更容易得到好的等温凝固钎缝组织。而用纯Cu钎料,则价格低,也可得到致密的成形漂亮的钎焊接头,但代价是接头的塑性较低。

  6. Theory and modeling of active brazing.

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  7. High Temperature Bell Motor Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The National Research Council (NRC) has identified the need for motors and actuators that can operate in extreme high and low temperature environments as a technical...

  8. High Temperature Materials Laboratory (HTML)

    Data.gov (United States)

    Federal Laboratory Consortium — The six user centers in the High Temperature Materials Laboratory (HTML), a DOE User Facility, are dedicated to solving materials problems that limit the efficiency...

  9. Laser Brazing with Beam Scanning: Experimental and Simulative Analysis

    Science.gov (United States)

    Heitmanek, M.; Dobler, M.; Graudenz, M.; Perret, W.; Göbel, G.; Schmidt, M.; Beyer, E.

    Laser beam brazing with copper based filler wire is a widely established technology for joining zinc-coated steel plates in the body-shop. Successful applications are the divided tailgate or the zero-gap joint, which represents the joint between the side panel and the roof-top of the body-in-white. These joints are in direct view to the customer, and therefore have to fulfil highest optical quality requirements. For this reason a stable and efficient laser brazing process is essential. In this paper the current results on quality improvement due to one dimensional laser beam deflections in feed direction are presented. Additionally to the experimental results a transient three-dimensional simulation model for the laser beam brazing process is taken into account. With this model the influence of scanning parameters on filler wire temperature and melt pool characteristics is analyzed. The theoretical predictions are in good accordance with the experimental results. They show that the beam scanning approach is a very promising method to increase process stability and seam quality.

  10. Feasibility study of fluxless brazing cemented carbides to steel

    Science.gov (United States)

    Tillmann, W.; Sievers, N.

    2017-03-01

    One of the most important brazing processes is the joints between cemented carbides and steel for the tool industry such as in rotary drill hammers or saw blades. Even though this technique has already been used for several decades, defects in the joint can still occur and lead to quality loss. Mostly, the joining process is facilitated by induction heating and the use of a flux to enhance the wetting of the filler alloy on the surface of the steel and cemented carbide in an ambient atmosphere. However, although the use of flux enables successful joining, it also generates voids within the joint, which reduces the strength of the connection while the chemicals within the flux are toxic and polluting. In this feasibility study, a fluxless brazing process is used to examine the joint between cemented carbides and steel for the first time. For this, ultrasound is applied during induction heating to enable the wetting between the liquid filler metal and the surfaces of the cemented carbide and steel. The ultrasound generates cavitations within the liquid filler metal, which remove the oxides from the surface. Several filler metals such as a silver based alloy Ag449, pure Zn, and an AlSi-alloy were used to reduce the brazing temperature and to lower the thermal residual stresses within the joint. As a result, every filler metal successfully wetted both materials and led to a dense connection. The ultrasound has to be applied carefully to prevent a damage of the cemented carbide. In this regard, it was observed that single grains of the cemented carbide broke out and remained in the joint. This positive result of brazing cemented carbides to steel without a flux but using ultrasound, allows future studies to focus on the shear strength of these joints as well as the behavior of the thermally induced residual stresses.

  11. Failure Assessment Diagram for Titanium Brazed Joints

    Science.gov (United States)

    Flom, Yury; Jones, Justin S.; Powell, Mollie M.; Puckett, David F.

    2011-01-01

    The interaction equation was used to predict failure in Ti-4V-6Al joints brazed with Al 1100 filler metal. The joints used in this study were geometrically similar to the joints in the brazed beryllium metering structure considered for the ATLAS telescope. This study confirmed that the interaction equation R(sub sigma) + R(sub Tau) = 1, where R(sub sigma) and R(sub Tau)are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in ATLAS brazed joints as well as for construction of the Failure Assessment Diagram (FAD).

  12. Plasma arc brazing - a low energy joining technology for steel sheets; Plasmalichtbogenloeten - eine energiearme Fuegetechnik fuer Feinblechwerkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Bouaifi, B.; Draugelates, U.; Helmich, A.; Ouaissa, B. [TU Clausthal, Clausthal-Zellerfeld (Germany)

    2001-07-01

    Mild and high strength steel sheets are comparatively difficult to weld. The heat input in the case of conventional welding processes is too high, so that plasma brazing is an attractive alternative and complementary joining process. One characteristic of the process is the independent input of energy and filler material. In addition, the process is practically spatter-free. Plasma brazing reduces joint and panel distortion and is tolerant to surface contamination and metallic surface coatings. The brazed seams are aesthetic in appearance and clear good mechanical properties. (orig.)

  13. Application of Induction Heating for Brazing Parts of Solar Collectors

    Directory of Open Access Journals (Sweden)

    Kristína Demianová

    2012-01-01

    Full Text Available This paper reports on the application of induction heating for brazing parts of solar collectors made of Al alloys. The tube-flange joint is a part of the collecting pipe of a solar collector. The main task was to design an induction coil for this type of joint, and to select the optimum brazing parameters. Brazing was performed with AlSi12 brazing alloy, and corrosive and non-corrosive flux types were also applied. The optimum brazing parameters were determined on the basis of testing the fabricated brazed joints by visual inspection, by leakage tests, and by macro- and micro-analysis of the joint boundary. The following conditions can be considered to be the best for brazing Al materials: power 2.69 kW,brazing time 24 s, flux BrazeTec F32/80.

  14. Analysis of Laser-Brazed Diamond Particle Microstructures

    Directory of Open Access Journals (Sweden)

    Zhibo YANG

    2015-11-01

    Full Text Available Brazing diamond particles to a steel substrate using Ni-based filler alloy was carried out via laser in an argon atmosphere. The brazed diamond particles were detected by scanning electron microscope (SEM, X-ray diffraction (XRD, and energy dispersive X-ray spectroscopy (EDS. The formation mechanism of carbide layers was discussed. All the results indicated that a high-strength bond between the diamond particles and the steel substrate was successfully realized. The chromium in the Ni-based alloy segregated preferentially to the surfaces of the diamonds to form a chromium-rich reaction product, and the bond between the alloy and the steel substrate was established through a cross-diffusion of iron and Ni-based alloy.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9626

  15. A new Cu-8 Cr-4 Nb alloy for high temperature applications

    Science.gov (United States)

    Ellis, D. L.; Michal, G. M.; Dreshfield, R. L.

    1995-01-01

    Various applications exist where a high conductivity alloy with good strength and creep resistance are required. NASA LeRC has developed a Cu-8 at. percent Cr-4 at. percent Nb (Cu-8 Cr-4 Nb) alloy for these applications. The alloy is designed for use up to 700 C and shows exceptional strength, low cycle fatigue (LCF) resistance, and creep resistance. Cu-8 Cr-4 Nb also has a thermal conductivity of at least 72 percent that of pure Cu. Furthermore, the microstructure and mechanical properties of the alloy are very stable. In addition to the original application in combustion chambers, Cu-8 Cr-4 Nb shows promise for welding electrodes, brazing fixtures, and other applications requiring high conductivity and strength at elevated temperatures.

  16. Gallium phosphide high temperature diodes

    Science.gov (United States)

    Chaffin, R. J.; Dawson, L. R.

    1981-01-01

    High temperature (300 C) diodes for geothermal and other energy applications were developed. A comparison of reverse leakage currents of Si, GaAs, and GaP was made. Diodes made from GaP should be usable to 500 C. A Liquid Phase Epitaxy (LPE) process for producing high quality, grown junction GaP diodes is described. This process uses low vapor pressure Mg as a dopant which allows multiple boat growth in the same LPE run. These LPE wafers were cut into die and metallized to make the diodes. These diodes produce leakage currents below ten to the -9th power A/sq cm at 400 C while exhibiting good high temperature rectification characteristics. High temperature life test data is presented which shows exceptional stability of the V-I characteristics.

  17. RPC operation at high temperature

    CERN Document Server

    Aielli, G; Cardarelli, R; Di Ciaccio, A; Di Stante, L; Liberti, B; Paoloni, A; Pastori, E; Santonico, R

    2003-01-01

    The resistive electrodes of RPCs utilised in several current experiments (ATLAS, CMS, ALICE, BABAR and ARGO) are made of phenolic /melaminic polymers, with room temperature resistivities ranging from 10**1**0 Omega cm, for high rate operation in avalanche mode, to 5 multiplied by 10**1**1 Omega cm, for streamer mode operation at low rate. The resistivity has however a strong temperature dependence, decreasing exponentially with increasing temperature. We have tested several RPCs with different electrode resistivities in avalanche as well as in streamer mode operation. The behaviours of the operating current and of the counting rate have been studied at different temperatures. Long-term operation has also been studied at T = 45 degree C and 35 degree C, respectively, for high and low resistivity electrodes RPCs.

  18. Temperature optimization of high con

    Directory of Open Access Journals (Sweden)

    M. Sabry

    2016-06-01

    Full Text Available Active cooling is essential for solar cells operating under high optical concentration ratios. A system comprises four solar cells that are in thermal contact on top of a copper tube is proposed. Water is flowing inside the tube in order to reduce solar cells temperature for increasing their performance. Computational Fluid Dynamics (CFD simulation of such system has been performed in order to investigate the effect of water flow rate, tube internal diameter, and convective heat transfer coefficient on the temperature of the solar cells. It is found that increasing convective heat transfer coefficient has a significant effect on reducing solar cells temperatures operating at low flow rates and high optical concentration ratios. Also, a further increase of water flow rate has no effect on reducing cells temperatures.

  19. HIgh Temperature Photocatalysis over Semiconductors

    Science.gov (United States)

    Westrich, Thomas A.

    Due in large part to in prevalence of solar energy, increasing demand of energy production (from all sources), and the uncertain future of petroleum energy feedstocks, solar energy harvesting and other photochemical systems will play a major role in the developing energy market. This dissertation focuses on a novel photochemical reaction process: high temperature photocatalysis (i.e., photocatalysis conducted above ambient temperatures, T ≥ 100°C). The overarching hypothesis of this process is that photo-generated charge carriers are able to constructively participate in thermo-catalytic chemical reactions, thereby increasing catalytic rates at one temperature, or maintaining catalytic rates at lower temperatures. The photocatalytic oxidation of carbon deposits in an operational hydrocarbon reformer is one envisioned application of high temperature photocatalysis. Carbon build-up during hydrocarbon reforming results in catalyst deactivation, in the worst cases, this was shown to happen in a period of minutes with a liquid hydrocarbon. In the presence of steam, oxygen, and above-ambient temperatures, carbonaceous deposits were photocatalytically oxidized over very long periods (t ≥ 24 hours). This initial experiment exemplified the necessity of a fundamental assessment of high temperature photocatalytic activity. Fundamental understanding of the mechanisms that affect photocatalytic activity as a function of temperatures was achieved using an ethylene photocatalytic oxidation probe reaction. Maximum ethylene photocatalytic oxidation rates were observed between 100 °C and 200 °C; the maximum photocatalytic rates were approximately a factor of 2 larger than photocatalytic rates at ambient temperatures. The loss of photocatalytic activity at temperatures above 200 °C is due to a non-radiative multi-phonon recombination mechanism. Further, it was shown that the fundamental rate of recombination (as a function of temperature) can be effectively modeled as a

  20. Preparation of Ti-based amorphous brazing alloy

    Institute of Scientific and Technical Information of China (English)

    ZOU Jia-sheng; JIANG Zhi-guo; XU Zhi-rong; CHEN Guang

    2006-01-01

    A new kind of amorphous active brazing alloy foil with the composition of Ti40Zr25Ni15Cu20 was successfully synthesized using melt spinning in roll forging machine in argon atmosphere. The amorphous structure and composition were examined by X-ray diffraction, differential thermal analysis and energy dispersive X-ray detector. The results show that the Ti40Zr25Ni15Cu20 amorphous alloy foil has excellent wettability on Si3N4 ceramic and demonstrate a strong glass forming ability. The reduced glass transition temperature (Trg) and the temperature interval of supercooled liquid region before crystallization are 0.76 and 78 K, respectively.

  1. HIGH TEMPERATURE POLYMER FUEL CELLS

    DEFF Research Database (Denmark)

    Jensen, Jens Oluf; Qingfeng, Li; He, Ronghuan

    2003-01-01

    This paper will report recent results from our group on polymer fuel cells (PEMFC) based on the temperature resistant polymer polybenzimidazole (PBI), which allow working temperatures up to 200°C. The membrane has a water drag number near zero and need no water management at all. The high working...... temperature allows for utilization of the excess heat for fuel processing. Moreover, it provides an excellent CO tolerance of several percent, and the system needs no purification of hydrogen from a reformer. Continuous service for over 6 months at 150°C has been demonstrated....

  2. Interface high-temperature superconductivity

    Science.gov (United States)

    Wang, Lili; Ma, Xucun; Xue, Qi-Kun

    2016-12-01

    Cuprate high-temperature superconductors consist of two quasi-two-dimensional (2D) substructures: CuO2 superconducting layers and charge reservoir layers. The superconductivity is realized by charge transfer from the charge reservoir layers into the superconducting layers without chemical dopants and defects being introduced into the latter, similar to modulation-doping in the semiconductor superlattices of AlGaAs/GaAs. Inspired by this scheme, we have been searching for high-temperature superconductivity in ultra-thin films of superconductors epitaxially grown on semiconductor/oxide substrates since 2008. We have observed interface-enhanced superconductivity in both conventional and unconventional superconducting films, including single atomic layer films of Pb and In on Si substrates and single unit cell (UC) films of FeSe on SrTiO3 (STO) substrates. The discovery of high-temperature superconductivity with a superconducting gap of ∼20 meV in 1UC-FeSe/STO has stimulated tremendous interest in the superconductivity community, for it opens a new avenue for both raising superconducting transition temperature and understanding the pairing mechanism of unconventional high-temperature superconductivity. Here, we review mainly the experimental progress on interface-enhanced superconductivity in the three systems mentioned above with emphasis on 1UC-FeSe/STO, studied by scanning tunneling microscopy/spectroscopy, angle-resolved photoemission spectroscopy and transport experiments. We discuss the roles of interfaces and a possible pairing mechanism inferred from these studies.

  3. High-Temperature Optical Sensor

    Science.gov (United States)

    Adamovsky, Grigory; Juergens, Jeffrey R.; Varga, Donald J.; Floyd, Bertram M.

    2010-01-01

    A high-temperature optical sensor (see Figure 1) has been developed that can operate at temperatures up to 1,000 C. The sensor development process consists of two parts: packaging of a fiber Bragg grating into a housing that allows a more sturdy thermally stable device, and a technological process to which the device is subjected to in order to meet environmental requirements of several hundred C. This technology uses a newly discovered phenomenon of the formation of thermally stable secondary Bragg gratings in communication-grade fibers at high temperatures to construct robust, optical, high-temperature sensors. Testing and performance evaluation (see Figure 2) of packaged sensors demonstrated operability of the devices at 1,000 C for several hundred hours, and during numerous thermal cycling from 400 to 800 C with different heating rates. The technology significantly extends applicability of optical sensors to high-temperature environments including ground testing of engines, flight propulsion control, thermal protection monitoring of launch vehicles, etc. It may also find applications in such non-aerospace arenas as monitoring of nuclear reactors, furnaces, chemical processes, and other hightemperature environments where other measurement techniques are either unreliable, dangerous, undesirable, or unavailable.

  4. High temperature superconductor current leads

    Energy Technology Data Exchange (ETDEWEB)

    Hull, John R. (Hinsdale, IL); Poeppel, Roger B. (Glen Ellyn, IL)

    1995-01-01

    An electrical lead having one end for connection to an apparatus in a cryogenic environment and the other end for connection to an apparatus outside the cryogenic environment. The electrical lead includes a high temperature superconductor wire and an electrically conductive material distributed therein, where the conductive material is present at the one end of the lead at a concentration in the range of from 0 to about 3% by volume, and at the other end of the lead at a concentration of less than about 20% by volume. Various embodiments are shown for groups of high temperature superconductor wires and sheaths.

  5. High temperature polymer matrix composites

    Science.gov (United States)

    Serafini, Tito T. (Editor)

    1987-01-01

    These are the proceedings of the High Temperature Polymer Matrix Composites Conference held at the NASA Lewis Research Center on March 16 to 18, 1983. The purpose of the conference is to provide scientists and engineers working in the field of high temperature polymer matrix composites an opportunity to review, exchange, and assess the latest developments in this rapidly expanding area of materials technology. Technical papers are presented in the following areas: (1) matrix development; (2) adhesive development; (3) Characterization; (4) environmental effects; and (5) applications.

  6. High temperature corrosion in gasifiers

    Directory of Open Access Journals (Sweden)

    Bakker Wate

    2004-01-01

    Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

  7. Mechanistic understanding of aerosol emissions from a brazing operation.

    Science.gov (United States)

    Zimmer, A T; Biswas, P

    2000-01-01

    Welding operations produce gaseous and aerosol by-products that can have adverse health effects. A laboratory furnace study was conducted to aid understanding of the chemical and aerosol behavior of a widely used, self-fluxing brazing alloy (89% Cu, 6% Ag, 5% P) that is also used with a supplemental fluxing compound to prevent oxidation at the molten metal surface. The results indicate that the aerosols generated by the alloy are transient (produced over a short duration of time) and are associated with mass transfer of phosphorus species from the molten metal surface to the surrounding gas. In contrast, when the alloy was used in conjunction with the supplemental fluxing compound, a relatively nontransient, submicron-size aerosol was generated that was several orders of magnitude higher in concentration. Thermodynamic equilibrium analysis suggests that fluoride (a major constituent in the fluxing compound) played a significant role in reacting with the brazing alloy metals to form gas phase metal fluoride compounds that had high vapor pressures when compared with their elemental or oxide forms. As these metal-fluoride vapors cooled, submicron-size particles were formed mainly through nucleation and condensation growth processes. In addition, the equilibrium results revealed the potential formation of severe pulmonary irritants (HF and BF3) from heating the supplemental fluxing compound. These results demonstrated the importance of fluxing compounds in the formation of brazing fumes, and suggest that fluxing compounds could be selected that serve their metallurgical intention and suppress the formation of aerosols.

  8. Nonlinear plasmonics at high temperatures

    CERN Document Server

    Sivan, Yonatan

    2016-01-01

    We solve the Maxwell and heat equations self-consistently for metal nanoparticles under intense continuous wave (CW) illumination. Unlike previous studies, we rely on {\\em experimentally}-measured data for the metal permittivity for increasing temperature and for the visible spectral range. We show that the thermal nonlinearity of the metal can lead to substantial deviations from the predictions of the linear model for the temperature and field distribution, and thus, can explain qualitatively the strong nonlinear scattering from such configurations observed experimentally. We also show that the incompleteness of existing data of the temperature dependence of the thermal properties of the system prevents reaching a quantitative agreement between the measured and calculated scattering data. This modelling approach is essential for the identification of the underlying physical mechanism responsible for the thermo-optical nonlinearity of the metal and should be adopted in all applications of high temperature non...

  9. Nonlinear plasmonics at high temperatures

    Directory of Open Access Journals (Sweden)

    Sivan Yonatan

    2017-01-01

    Full Text Available We solve the Maxwell and heat equations self-consistently for metal nanoparticles under intense continuous wave (CW illumination. Unlike previous studies, we rely on experimentally-measured data for metal permittivity for increasing temperature and for the visible spectral range. We show that the thermal nonlinearity of the metal can lead to substantial deviations from the predictions of the linear model for the temperature and field distribution and, thus, can explain qualitatively the strong nonlinear scattering from such configurations observed experimentally. We also show that the incompleteness of existing data of the temperature dependence of the thermal properties of the system prevents reaching a quantitative agreement between the measured and calculated scattering data. This modeling approach is essential for the identification of the underlying physical mechanism responsible for the thermo-optical nonlinearity of the metal and should be adopted in all applications of high-temperature nonlinear plasmonics, especially for refractory metals, for both CW and pulsed illumination.

  10. Nonlinear plasmonics at high temperatures

    Science.gov (United States)

    Sivan, Yonatan; Chu, Shi-Wei

    2017-01-01

    We solve the Maxwell and heat equations self-consistently for metal nanoparticles under intense continuous wave (CW) illumination. Unlike previous studies, we rely on experimentally-measured data for metal permittivity for increasing temperature and for the visible spectral range. We show that the thermal nonlinearity of the metal can lead to substantial deviations from the predictions of the linear model for the temperature and field distribution and, thus, can explain qualitatively the strong nonlinear scattering from such configurations observed experimentally. We also show that the incompleteness of existing data of the temperature dependence of the thermal properties of the system prevents reaching a quantitative agreement between the measured and calculated scattering data. This modeling approach is essential for the identification of the underlying physical mechanism responsible for the thermo-optical nonlinearity of the metal and should be adopted in all applications of high-temperature nonlinear plasmonics, especially for refractory metals, for both CW and pulsed illumination.

  11. An influence of a Glass Braze Composition on the Properties of Li-Ti Ferrite Joints

    Science.gov (United States)

    Lin, Panpan; Lin, Tiesong; He, Peng; Sekulic, Dusan P.; Zhao, Mengyuan; Wang, Shulei

    2017-04-01

    The influence of the chemical composition of Bi2O3-B2O3-SiO2-ZnO glass brazes on (i) the microstructure, (ii) the mechanical and (iii) the dielectric properties of Li-Ti ferrite joints was systematically investigated. The Bi5(Ti3Fe)O15 whisker and a white block phase consisting of Bi12SiO2 and Bi24B2O39 were observed in the joints of Li-Ti ferrite/Bi25-Ba and Li-Ti ferrite/glass brazes, respectively, containing a higher content of Bi2O3. No crystalline phase was detected in the Li-Ti ferrite/Bi25 and Li-Ti ferrite/Bi20 joints. The joint strength reached the maximum of 48 MPa in the Li-Ti ferrite/Bi25-Ba couples. It is assumed that this is mainly due to the strengthening effect of Bi5(Ti3Fe)O15 whiskers. The bonding temperature (700°C) had little effect on the dielectric properties of Li-Ti ferrite. Moreover, compared to the Bi25-Ba glass brazes, the Bi25 and Bi20 glass brazes had a less pronounced influence on the dielectric properties of joints. Different glass brazes can be tailored to different requirements depending on specific application and joint property requirements.

  12. High-temperature Titanium Alloys

    Directory of Open Access Journals (Sweden)

    A.K. Gogia

    2005-04-01

    Full Text Available The development of high-temperature titanium alloys has contributed significantly to the spectacular progress in thrust-to-weight ratio of the aero gas turbines. This paper presents anoverview on the development of high-temperature titanium alloys used in aero engines and potential futuristic materials based on titanium aluminides and composites. The role of alloychemistry, processing, and microstructure, in determining the mechanical properties of titanium alloys is discussed. While phase equilibria and microstructural stability consideration haverestricted the use of conventional titanium alloys up to about 600 "C, alloys based on TiPl (or,, E,AINb (0, TiAl (y, and titaniumltitanium aluminides-based composites offer a possibility ofquantum jump in the temperature capability of titanium alloys.

  13. Effect of Processing Parameters on Thermal Cycling Behavior of Al2O3-Al2O3 Brazed Joints

    Science.gov (United States)

    Dandapat, Nandadulal; Ghosh, Sumana; Guha, Bichitra Kumar; Datta, Someswar; Balla, Vamsi Krishna

    2016-10-01

    In the present study, alumina ceramics were active metal brazed at different temperatures ranging from 1163 K to 1183 K (890 °C to 910 °C) using TICUSIL (68.8Ag-26.7Cu-4.5Ti in wt pct) foil as filler alloy of different thicknesses. The brazed joints were subjected to thermal cycling for 100 cycles between 323 K and 873 K (50 °C and 600 °C). The microstructural and elemental composition analysis of the brazed joints were performed by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) before and after thermal cycling. Helium (He) leak test and brazing strength measurement were also conducted after thermal cycling for 100 cycles. The joint could withstand up to 1 × 10-9 Torr pressure and brazing strength was higher than 20 MPa. The experimental results demonstrated that joints brazed at the higher temperature with thinner filler alloy produced strong Al2O3-Al2O3 joints.

  14. Chemistry of high temperature superconductors

    CERN Document Server

    1991-01-01

    This review volume contains the most up-to-date articles on the chemical aspects of high temperature oxide superconductors. These articles are written by some of the leading scientists in the field and includes a comprehensive list of references. This is an essential volume for researchers working in the fields of ceramics, materials science and chemistry.

  15. Properties of high temperature SQUIDS

    Energy Technology Data Exchange (ETDEWEB)

    Falco, C. M.; Wu, C. T.

    1978-01-01

    A review is given of the present status of weak links and dc and rf biased SQUIDs made with high temperature superconductors. A method for producing reliable, reproducible devices using Nb/sub 3/Sn is outlined, and comments are made on directions future work should take.

  16. High temperature, high power piezoelectric composite transducers.

    Science.gov (United States)

    Lee, Hyeong Jae; Zhang, Shujun; Bar-Cohen, Yoseph; Sherrit, Stewart

    2014-08-08

    Piezoelectric composites are a class of functional materials consisting of piezoelectric active materials and non-piezoelectric passive polymers, mechanically attached together to form different connectivities. These composites have several advantages compared to conventional piezoelectric ceramics and polymers, including improved electromechanical properties, mechanical flexibility and the ability to tailor properties by using several different connectivity patterns. These advantages have led to the improvement of overall transducer performance, such as transducer sensitivity and bandwidth, resulting in rapid implementation of piezoelectric composites in medical imaging ultrasounds and other acoustic transducers. Recently, new piezoelectric composite transducers have been developed with optimized composite components that have improved thermal stability and mechanical quality factors, making them promising candidates for high temperature, high power transducer applications, such as therapeutic ultrasound, high power ultrasonic wirebonding, high temperature non-destructive testing, and downhole energy harvesting. This paper will present recent developments of piezoelectric composite technology for high temperature and high power applications. The concerns and limitations of using piezoelectric composites will also be discussed, and the expected future research directions will be outlined.

  17. High Temperature, High Power Piezoelectric Composite Transducers

    Directory of Open Access Journals (Sweden)

    Hyeong Jae Lee

    2014-08-01

    Full Text Available Piezoelectric composites are a class of functional materials consisting of piezoelectric active materials and non-piezoelectric passive polymers, mechanically attached together to form different connectivities. These composites have several advantages compared to conventional piezoelectric ceramics and polymers, including improved electromechanical properties, mechanical flexibility and the ability to tailor properties by using several different connectivity patterns. These advantages have led to the improvement of overall transducer performance, such as transducer sensitivity and bandwidth, resulting in rapid implementation of piezoelectric composites in medical imaging ultrasounds and other acoustic transducers. Recently, new piezoelectric composite transducers have been developed with optimized composite components that have improved thermal stability and mechanical quality factors, making them promising candidates for high temperature, high power transducer applications, such as therapeutic ultrasound, high power ultrasonic wirebonding, high temperature non-destructive testing, and downhole energy harvesting. This paper will present recent developments of piezoelectric composite technology for high temperature and high power applications. The concerns and limitations of using piezoelectric composites will also be discussed, and the expected future research directions will be outlined.

  18. High Temperature Sorbents for Oxygen

    Science.gov (United States)

    Sharma, Pramod K. (Inventor)

    1996-01-01

    A sorbent capable of removing trace amounts of oxygen (ppt) from a gas stream at a high temperature above 200 C is introduced. The sorbent comprises a porous alumina silicate support such as zeolite containing from 1 to 10 percent by weight of ion exchanged transition metal such as copper or cobalt ions and 0.05 to 1.0 percent by weight of an activator selected from a platinum group metal such as platinum. The activation temperature, oxygen sorption and reducibility are all improved by the presence of the platinum activator.

  19. High-temperature beryllium embrittlement

    Energy Technology Data Exchange (ETDEWEB)

    Pokrovsky, A.S. [Scientific Research Inst. of Atomic Reactors, Dimitrovgrad (Russian Federation); Fabritsiev, S.A. [D.V. Efremov Scientific Research Institute, 189631 St. Petersburg (Russian Federation); Bagautdinov, R.M. [Scientific Research Inst. of Atomic Reactors, Dimitrovgrad (Russian Federation); Goncharenko, Yu.D. [Scientific Research Inst. of Atomic Reactors, Dimitrovgrad (Russian Federation)

    1996-10-01

    The neutron irradiation effect on the mechanical properties, swelling and fracture surface structure of various beryllium grades was studied in the BOR-60 reactor at 340 to 350 C up to a fluence of 7.2 x 10{sup 21} n/cm{sup 2}. At a mechanical testing temperature of 400 C there was observed a strong anisotropy of plastic beryllium deformation depending on the direction of sample cutting relative to the pressing direction. An increase of the testing temperature up to 700 C resulted in an abrupt embrittlement of all irradiated samples. In the most part of the surface structure the intercrystallite fracture along the grain boundaries was covered entirely with large pores, 1 to 4 {mu}m in size. It was suggested that the increased rate of pore formation along the grain boundaries resulted from a high-temperature embrittlement under irradiation. (orig.).

  20. Design and Fabrication Technique of the Key Components for Very High Temperature Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jin; Song, Ki Nam; Kim, Yong Wan

    2006-12-15

    The gas outlet temperature of Very High Temperature Reactor (VHTR) may be beyond the capability of conventional metallic materials. The requirement of the gas outlet temperature of 950 .deg. C will result in operating temperatures for metallic core components that will approach very high temperature on some cases. The materials that are capable of withstanding this temperature should be prepared, or nonmetallic materials will be required for limited components. The Ni-base alloys such as Alloy 617, Hastelloy X, XR, Incoloy 800H, and Haynes 230 are being investigated to apply them on components operated in high temperature. Currently available national and international codes and procedures are needed reviewed to design the components for HTGR/VHTR. Seven codes and procedures, including five ASME Codes and Code cases, one French code (RCC-MR), and on British Procedure (R5) were reviewed. The scope of the code and code cases needs to be expanded to include the materials with allowable temperatures of 950 .deg. C and higher. The selection of compact heat exchangers technology depends on the operating conditions such as pressure, flow rates, temperature, but also on other parameters such as fouling, corrosion, compactness, weight, maintenance and reliability. Welding, brazing, and diffusion bonding are considered proper joining processes for the heat exchanger operating in the high temperature and high pressure conditions without leakage. Because VHTRs require high temperature operations, various controlled materials, thick vessels, dissimilar metal joints, and precise controls of microstructure in weldment, the more advanced joining processes are needed than PWRs. The improved solid joining techniques are considered for the IHX fabrication. The weldability for Alloy 617 and Haynes 230 using GTAW and SMAW processes was investigated by CEA.

  1. Experiments and analysis of thin tungsten slice and W/Cu brazing for primary collimator scraper in CSNS/RCS

    Science.gov (United States)

    Zou, YiQing; Kang, Ling; Yu, JieBing; Qu, HuaMin; He, ZheXi

    2014-04-01

    According to the requirements for the beam collimation system of the rapid cycling synchrotron (RCS) of China Spallation Neutron Source (CSNS), the main structure of a scraper of primary collimator is made by W/Cu brazing, in which the thickness of tungsten slice is 0.17 mm. In order to get the best mechanical properties, the brazing temperature is suggested to be controlled under the recrystallization temperature of tungsten, while the recrystallization temperature is affected directly by the thickness of tungsten. Because of little research and application on the brazing of thin tungsten slice of 0.17 mm and copper, tensile tests are done to get the mechanical properties of tungsten slices which experience different brazing temperatures. In keeping the inner relationships between the mechanical properties and temperature, another experiment is done by using SEM to scan the microstructures including the size and distribution of crystals. Finally we determine the recrystallization temperature of tungsten slice of 0.17 mm, and get the best parameters of W/Cu brazing for scrapers of primary collimator in CSNS/RCS.

  2. High temperature structural sandwich panels

    Science.gov (United States)

    Papakonstantinou, Christos G.

    High strength composites are being used for making lightweight structural panels that are being employed in aerospace, naval and automotive structures. Recently, there is renewed interest in use of these panels. The major problem of most commercial available sandwich panels is the fire resistance. A recently developed inorganic matrix is investigated for use in cases where fire and high temperature resistance are necessary. The focus of this dissertation is the development of a fireproof composite structural system. Sandwich panels made with polysialate matrices have an excellent potential for use in applications where exposure to high temperatures or fire is a concern. Commercial available sandwich panels will soften and lose nearly all of their compressive strength temperatures lower than 400°C. This dissertation consists of the state of the art, the experimental investigation and the analytical modeling. The state of the art covers the performance of existing high temperature composites, sandwich panels and reinforced concrete beams strengthened with Fiber Reinforced Polymers (FRP). The experimental part consists of four major components: (i) Development of a fireproof syntactic foam with maximum specific strength, (ii) Development of a lightweight syntactic foam based on polystyrene spheres, (iii) Development of the composite system for the skins. The variables are the skin thickness, modulus of elasticity of skin and high temperature resistance, and (iv) Experimental evaluation of the flexural behavior of sandwich panels. Analytical modeling consists of a model for the flexural behavior of lightweight sandwich panels, and a model for deflection calculations of reinforced concrete beams strengthened with FRP subjected to fatigue loading. The experimental and analytical results show that sandwich panels made with polysialate matrices and ceramic spheres do not lose their load bearing capability during severe fire exposure, where temperatures reach several

  3. High Temperature Heat Exchanger Project

    Energy Technology Data Exchange (ETDEWEB)

    Anthony E. Hechanova, Ph.D.

    2008-09-30

    The UNLV Research Foundation assembled a research consortium for high temperature heat exchanger design and materials compatibility and performance comprised of university and private industry partners under the auspices of the US DOE-NE Nuclear Hydrogen Initiative in October 2003. The objectives of the consortium were to conduct investigations of candidate materials for high temperature heat exchanger componets in hydrogen production processes and design and perform prototypical testing of heat exchangers. The initial research of the consortium focused on the intermediate heat exchanger (located between the nuclear reactor and hydrogen production plan) and the components for the hydrogen iodine decomposition process and sulfuric acid decomposition process. These heat exchanger components were deemed the most challenging from a materials performance and compatibility perspective

  4. Motor for High Temperature Applications

    Science.gov (United States)

    Roopnarine (Inventor)

    2013-01-01

    A high temperature motor has a stator with poles formed by wire windings, and a rotor with magnetic poles on a rotor shaft positioned coaxially within the stator. The stator and rotor are built up from stacks of magnetic-alloy laminations. The stator windings are made of high temperature magnet wire insulated with a vitreous enamel film, and the wire windings are bonded together with ceramic binder. A thin-walled cylinder is positioned coaxially between the rotor and the stator to prevent debris from the stator windings from reaching the rotor. The stator windings are wound on wire spools made of ceramic, thereby avoiding need for mica insulation and epoxy/adhesive. The stator and rotor are encased in a stator housing with rear and front end caps, and rear and front bearings for the rotor shaft are mounted on external sides of the end caps to keep debris from the motor migrating into the bearings' races.

  5. Joining and fabrication techniques for high temperature structures including the first wall in fusion reactor

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jin; Lee, B. S.; Kim, K. B

    2003-09-01

    The materials for PFC's (Plasma Facing Components) in a fusion reactor are severely irradiated with fusion products in facing the high temperature plasma during the operation. The refractory materials can be maintained their excellent properties in severe operating condition by lowering surface temperature by bonding them to the high thermal conducting materials of heat sink. Hence, the joining and bonding techniques between dissimilar materials is considered to be important in case of the fusion reactor or nuclear reactor which is operated at high temperature. The first wall in the fusion reactor is heated to approximately 1000 .deg. C and irradiated severely by the plasma. In ITER, beryllium is expected as the primary armour candidate for the PFC's; other candidates including W, Mo, SiC, B4C, C/C and Si{sub 3}N{sub 4}. Since the heat affected zones in the PFC's processed by conventional welding are reported to have embrittlement and degradation in the sever operation condition, both brazing and diffusion bonding are being considered as prime candidates for the joining technique. In this report, both the materials including ceramics and the fabrication techniques including joining technique between dissimilar materials for PFC's are described. The described joining technique between the refractory materials and the dissimilar materials may be applicable for the fusion reactor and Generation-4 future nuclear reactor which are operated at high temperature and high irradiation.

  6. The effect of a homogenizing optic on residual stresses and shear strength of laser brazed ceramic/steel-joints

    Science.gov (United States)

    Südmeyer, I.; Rohde, M.; Besser, H.; Grein, M.; Liesching, B.; Schneider, J.

    2011-03-01

    Oxide and non oxide ceramics (Al2O3, SiC) were brazed to commercial steel with active filler alloys using a CO2-laser (l = 10.64 μm). Two different laser intensity profiles were used for heating up the compound: A laser output beam presenting a Gaussian profile and a homogenized, nearly top head profile were applied for joining the compounds in an Argon stream. The temperature distribution with and without the homogenizing optic was measured during the process and compared to the results of a finite element model simulating the brazing process with the different laser intensity profiles. Polished microsections were prepared for characterization of the different joints by scanning electron micrographs and EDXanalysis. In order to evaluate the effects of the different laser intensity profiles on the compound, the shear strengths of the braze-joints were determined. Additionally residual stresses which were caused by the gradient of thermal expansion between ceramic and metal were determined by finite element modeling. The microsections did not exhibit differences between the joints, which were brazed with different laser profiles. However the shear tests proved, that an explicit increase of compound strength up to 34 MPa of the ceramic/metal joints can be achieved with the top head profile, whereas the joints brazed with the Gaussian profile achieved only shear strength values of 24 MPa. Finally tribological pin-on-disc tests proved the capability of the laser brazed joints with regard to the application conditions.

  7. High temperature catalytic membrane reactors

    Energy Technology Data Exchange (ETDEWEB)

    1990-03-01

    Current state-of-the-art inorganic oxide membranes offer the potential of being modified to yield catalytic properties. The resulting modules may be configured to simultaneously induce catalytic reactions with product concentration and separation in a single processing step. Processes utilizing such catalytically active membrane reactors have the potential for dramatically increasing yield reactions which are currently limited by either thermodynamic equilibria, product inhibition, or kinetic selectivity. Examples of commercial interest include hydrogenation, dehydrogenation, partial and selective oxidation, hydrations, hydrocarbon cracking, olefin metathesis, hydroformylation, and olefin polymerization. A large portion of the most significant reactions fall into the category of high temperature, gas phase chemical and petrochemical processes. Microporous oxide membranes are well suited for these applications. A program is proposed to investigate selected model reactions of commercial interest (i.e. dehydrogenation of ethylbenzene to styrene and dehydrogenation of butane to butadiene) using a high temperature catalytic membrane reactor. Membranes will be developed, reaction dynamics characterized, and production processes developed, culminating in laboratory-scale demonstration of technical and economic feasibility. As a result, the anticipated increased yield per reactor pass economic incentives are envisioned. First, a large decrease in the temperature required to obtain high yield should be possible because of the reduced driving force requirement. Significantly higher conversion per pass implies a reduced recycle ratio, as well as reduced reactor size. Both factors result in reduced capital costs, as well as savings in cost of reactants and energy.

  8. AA6082 to DX56-Steel Laser Brazing: Process Parameter-Intermetallic Formation Correlation

    Science.gov (United States)

    Narsimhachary, D.; Pal, S.; Shariff, S. M.; Padmanabham, G.; Basu, A.

    2017-09-01

    In the present study, laser-brazed AA6082 to DX56-galvanized steel joints were investigated to understand the influence of process parameters on joint strength in terms of intermetallic layer formation. 1.5-mm-thick sheet of aluminum alloy (AA6082-T6) and galvanized steel (DX56) sheet of 0.7 mm thickness were laser-brazed with 1.5-mm-diameter Al-12% Si solid filler wire. During laser brazing, laser power (4.6 kW) and wire feed rate (3.4 m/min) were kept constant with a varying laser scan speed of 3.5, 3, 2.5, 2, 1.5, and 1 m/min. Microstructure of brazed joint reveals epitaxial growth at the aluminum side and intermetallic layer formation at steel interface. Intermetallic layer formation was confirmed by EDS analysis and XRD study. Hardness profile showed hardness drop in filler region, and failure during tensile testing was initiated through the filler region near the steel interface. As per both experimental study and numerical analysis, it was observed that intermetallic layer thickness decreases with increasing brazing speed. Zn vaporization from galvanized steel interface also affected the joint strength. It was found that high laser scan speed or faster cooling rate can be chosen for suppressing intermetallic layer formation or at least decreasing the layer thickness which results in improved mechanical properties.

  9. Very High Temperature Sound Absorption Coating Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Phase I demonstrated experimentally a very high temperature acoustically absorbing coating for ducted acoustics applications. High temperature survivability at 3500...

  10. Temperature uniformity mapping in a high pressure high temperature reactor using a temperature sensitive indicator

    NARCIS (Netherlands)

    Grauwet, T.; Plancken, van der I.; Vervoort, L.; Matser, A.M.; Hendrickx, M.; Loey, van A.

    2011-01-01

    Recently, the first prototype ovomucoid-based pressure–temperature–time indicator (pTTI) for high pressure high temperature (HPHT) processing was described. However, for temperature uniformity mapping of high pressure (HP) vessels under HPHT sterilization conditions, this prototype needs to be optim

  11. Single-Crystal Tungsten Carbide in High-Temperature In-Situ Additive Manufacturing Characterization

    Energy Technology Data Exchange (ETDEWEB)

    Kolopus, James A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Boatner, Lynn A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-05-18

    Nanoindenters are commonly used for measuring the mechanical properties of a wide variety of materials with both industrial and scientific applications. Typically, these instruments employ an indenter made of a material of suitable hardness bonded to an appropriate shaft or holder to create an indentation on the material being tested. While a variety of materials may be employed for the indenter, diamond and boron carbide are by far the most common materials used due to their hardness and other desirable properties. However, as the increasing complexity of new materials demands a broader range of testing capabilities, conventional indenter materials exhibit significant performance limitations. Among these are the inability of diamond indenters to perform in-situ measurements at temperatures above 600oC in air due to oxidation of the diamond material and subsequent degradation of the indenters mechanical properties. Similarly, boron carbide also fails at high temperature due to fracture. [1] Transition metal carbides possess a combination of hardness and mechanical properties at high temperatures that offer an attractive alternative to conventional indenter materials. Here we describe the technical aspects for the growth of single-crystal tungsten carbide (WC) for use as a high-temperature indenter material, and we examine a possible approach to brazing these crystals to a suitable mount for grinding and attachment to the indenter instrument. The use of a by-product of the recovery process is also suggested as possibly having commercial value.

  12. Passivation of high temperature superconductors

    Science.gov (United States)

    Vasquez, Richard P. (Inventor)

    1991-01-01

    The surface of high temperature superconductors such as YBa2Cu3O(7-x) are passivated by reacting the native Y, Ba and Cu metal ions with an anion such as sulfate or oxalate to form a surface film that is impervious to water and has a solubility in water of no more than 10(exp -3) M. The passivating treatment is preferably conducted by immersing the surface in dilute aqueous acid solution since more soluble species dissolve into the solution. The treatment does not degrade the superconducting properties of the bulk material.

  13. Effect of Filler and Heat Treatment on the Physical and Mechanical Properties of the Brazed Joint between Carbide Tip and Steel

    Science.gov (United States)

    Winardi, Y.; Triyono; Wijayanta, A. T.

    2017-02-01

    In this study, the effect of filler and heat treatment on the physical and mechanical properties of the brazed joint carbide tip and steel was investigated. Tip carbide YG6 and low carbon steel (SS400) is joining by torch brazing with two filler metals, silver, and copper filler. Heat treatment was performed in induction furnace. Microstructure and shear strength of the brazed joint have been investigated. Many silver filler layer are formed on the surface of the base metal rather then using copper filler. The highest shear strength is achieved using a silver filler metal at temperatur 725°C. The highest shear load is 18.62 kN.

  14. ZIRCONIUM-TITANIUM-BERYLLIUM BRAZING ALLOY

    Science.gov (United States)

    Gilliland, R.G.; Patriarca, P.; Slaughter, G.M.; Williams, L.C.

    1962-06-12

    A new and improved ternary alloy is described which is of particular utility in braze-bonding parts made of a refractory metal selected from Group IV, V, and VI of the periodic table and alloys containing said metal as a predominating alloying ingredient. The brazing alloy contains, by weight, 40 to 50 per cent zirconium, 40 to 50 per cent titanium, and the balance beryllium in amounts ranging from 1 to 20 per cent, said alloy having a melting point in the range 950 to 1400 deg C. (AEC)

  15. Experimental fatigue curves for aluminium brazed areas

    Science.gov (United States)

    Dimitescu, A.; Babiş, C.; Niţoi, D. F.; Radu, C.

    2017-08-01

    An important factor for the quality of joints is the brazed area. The fatigue check occupies a major position among many test procedures and methods, especially by the joining technologies. The results of processing the fatigue data experiments for aluminium brazed samples are used to find the regression function and the response surface methodology. The fatigue process of mechanical components under service loading is stochastic in nature. The prediction of time-dependent fatigue reliability is critical for the design and maintenance planning of many structural components.

  16. High Temperature Radio Frequency Loads

    CERN Document Server

    Federmann, S; Grudiev, A; Montesinos, E; Syratchev, I

    2011-01-01

    In the context of energy saving and recovery requirements the design of reliable and robust RF power loads which permit a high outlet temperature and high pressure of the cooling water is desirable. Cooling water arriving at the outlet withmore than 150 ◦C and high pressure has a higher value than water with 50 ◦C under low pressure. Conventional RF power loads containing dielectric and magnetic materials as well as sensitive ceramic windows usually do not permit going much higher than 90 ◦C. Here we present and discuss several design concepts for "metal only" RF high power loads. One concept is the application of magnetic steel corrugated waveguides near cutoff – this concept could find practical use above several GHz. Another solution are resonant structures made of steel to be installed in large waveguides for frequencies of 500 MHz or lower. Similar resonant structures above 100 MHz taking advantage of the rather high losses of normal steel may also be used in coaxial line geometries with large di...

  17. Strength and interfacial microstructure of Si3N4 joint brazed with amorphous Ti-Zr-Ni-Cu filler metal

    Institute of Scientific and Technical Information of China (English)

    ZOU Jiasheng; ZHOU Quan; Lü Sicong

    2009-01-01

    In this paper, the vacuum brazing of Si3N4 ceramic was carried oat with Ti40Zr25Ni15Cu20 amorphous filler metal. The interfacial microstructure was investigated by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) etc. According to the analysis, the interface reaction layer was made up of TiN abut on the ceramic and the Ti-Si, Zr-Si compounds. The influence of brazing temperature and holding time on the joint strength was also studied. The results shows that the joint strength first increased and then decreased with the increasing of halding time and brazing temperature. The joint strength was significantly affected by the thickness of the reaction layer. Under the same experimental conditions, the joint brazed with amorphous filler metal exhibits much higher strength compared with the one brazed with crystalline filler metal with the same composition. To achieve higher joint strength at relatively low temperature, it is favorable to use the amorphous filler metal than the crystalline filler metal.

  18. Active Metal Brazing and Characterization of Brazed Joints in Titanium to Carbon-Carbon Composites

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Morscher, G. N.; Asthana, R.

    2006-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSiI. The joint microstructures were examined using optical microscopy and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading. A tube-on-plate tensile test was used to evaluate joint strength of Ti-tube/ C-C composite joints. The load-carrying ability was greatest for the Cu-ABA braze joint structures. This system appeared to have the best braze spreading which resulted in a larger braze/C-C composite bonded area compared to the other two braze materials. Also, joint loadcarrying ability was found to be higher for joint structures where the fiber tows in the outer ply of the C-C composite were aligned perpendicular to the tube axis when compared to the case where fiber tows were aligned parallel to the tube axis.

  19. High Temperature Superconductor Accelerator Magnets

    CERN Document Server

    AUTHOR|(CDS)2079328; de Rijk, Gijs; Dhalle, Marc

    2016-11-10

    For future particle accelerators bending dipoles are considered with magnetic fields exceeding $20T$. This can only be achieved using high temperature superconductors (HTS). These exhibit different properties from classical low temperature superconductors and still require significant research and development before they can be applied in a practical accelerator magnet. In order to study HTS in detail, a five tesla demonstrator magnet named Feather-M2 is designed and constructed. The magnet is based on ReBCO coated conductor, which is assembled into a $10kA$ class Roebel cable. A new and optimized Aligned Block layout is used, which takes advantage of the anisotropy of the conductor. This is achieved by providing local alignment of the Roebel cable in the coil windings with the magnetic field lines. A new Network Model capable of analyzing transient electro-magnetic and thermal phenomena in coated conductor cables and coils is developed. This model is necessary to solve critical issues in coated conductor ac...

  20. Faraday imaging at high temperatures

    Science.gov (United States)

    Hackel, Lloyd A.; Reichert, Patrick

    1997-01-01

    A Faraday filter rejects background light from self-luminous thermal objects, but transmits laser light at the passband wavelength, thus providing an ultra-narrow optical bandpass filter. The filter preserves images so a camera looking through a Faraday filter at a hot target illuminated by a laser will not see the thermal radiation but will see the laser radiation. Faraday filters are useful for monitoring or inspecting the uranium separator chamber in an atomic vapor laser isotope separation process. Other uses include viewing welds, furnaces, plasma jets, combustion chambers, and other high temperature objects. These filters are can be produced at many discrete wavelengths. A Faraday filter consists of a pair of crossed polarizers on either side of a heated vapor cell mounted inside a solenoid.

  1. High temperature control rod assembly

    Energy Technology Data Exchange (ETDEWEB)

    Vollman, Russell E. (Solana Beach, CA)

    1991-01-01

    A high temperature nuclear control rod assembly comprises a plurality of substantially cylindrical segments flexibly joined together in succession by ball joints. The segments are made of a high temperature graphite or carbon-carbon composite. The segment includes a hollow cylindrical sleeve which has an opening for receiving neutron-absorbing material in the form of pellets or compacted rings. The sleeve has a threaded sleeve bore and outer threaded surface. A cylindrical support post has a threaded shaft at one end which is threadably engaged with the sleeve bore to rigidly couple the support post to the sleeve. The other end of the post is formed with a ball portion. A hollow cylindrical collar has an inner threaded surface engageable with the outer threaded surface of the sleeve to rigidly couple the collar to the sleeve. the collar also has a socket portion which cooperates with the ball portion to flexibly connect segments together to form a ball and socket-type joint. In another embodiment, the segment comprises a support member which has a threaded shaft portion and a ball surface portion. The threaded shaft portion is engageable with an inner threaded surface of a ring for rigidly coupling the support member to the ring. The ring in turn has an outer surface at one end which is threadably engageably with a hollow cylindrical sleeve. The other end of the sleeve is formed with a socket portion for engagement with a ball portion of the support member. In yet another embodiment, a secondary rod is slidably inserted in a hollow channel through the center of the segment to provide additional strength. A method for controlling a nuclear reactor utilizing the control rod assembly is also included.

  2. High temperature autoclave vacuum seals

    Science.gov (United States)

    Hoffman, J. R.; Simpson, W. G.; Walker, H. M.

    1971-01-01

    Aluminum sheet forms effective sealing film at temperatures up to 728 K. Soft aluminum wire rings provide positive seal between foil and platen. For applications at temperatures above aluminum's service temperature, stainless steel is used as film material and copper wire as sealant.

  3. Temperature Dependent Residual Stress Models for Ultra-High-Temperature Ceramics on High Temperature Oxidation

    Science.gov (United States)

    Wang, Ruzhuan; Li, Weiguo

    2016-11-01

    The strength of SiC-depleted layer of ultra-high-temperature ceramics on high temperature oxidation degrades seriously. The research for residual stresses developed within the SiC-depleted layer is important and necessary. In this work, the residual stress evolutions in the SiC-depleted layer and the unoxidized substrate in various stages of oxidation are studied by using the characterization models. The temperature and oxidation time dependent mechanical/thermal properties of each phase in SiC-depleted layer are considered in the models. The study shows that the SiC-depleted layer would suffer from large tensile stresses due to the great temperature changes and the formation of pores on high temperature oxidation. The stresses may lead to the cracking and even the delamination of the oxidation layer.

  4. Temperature Dependent Residual Stress Models for Ultra-High-Temperature Ceramics on High Temperature Oxidation

    Science.gov (United States)

    Wang, Ruzhuan; Li, Weiguo

    2017-08-01

    The strength of SiC-depleted layer of ultra-high-temperature ceramics on high temperature oxidation degrades seriously. The research for residual stresses developed within the SiC-depleted layer is important and necessary. In this work, the residual stress evolutions in the SiC-depleted layer and the unoxidized substrate in various stages of oxidation are studied by using the characterization models. The temperature and oxidation time dependent mechanical/thermal properties of each phase in SiC-depleted layer are considered in the models. The study shows that the SiC-depleted layer would suffer from large tensile stresses due to the great temperature changes and the formation of pores on high temperature oxidation. The stresses may lead to the cracking and even the delamination of the oxidation layer.

  5. Brazing of Be with CuCrZr-bronze using copper-based filler metal STEMET

    Directory of Open Access Journals (Sweden)

    B.A. Kalin

    2016-12-01

    Optimization of the composition of the Cu–Ni–Sn–P system filler metals and comparative tests of filler metals of various compositions have been carried out in this paper to reduce the brazing temperature of beryllium with CuCrZr. Alloys of the following compositions Cu–6.4Ni–9.2Sn–6.3P (STEMET 1105 and Cu–9.1Ni–3.6Sn–8.0P (STEMET 1101 were made in the form of rapidly quenched ribbons with a thickness of 50µm and a width of 50mm. They were used to perform furnace brazing by Joule heating (with a rate of 15K/min of beryllium with CuCrZr (Be/CuCrZr at temperatures of 650, 700 and 750°C for 15min. Metallographic investigations of the zone of brazing and mechanical shear tests of joints before and after the heat treatment at 350°C for 30h have been conducted. It was found that the joints of Be/CuCrZr brazed at 650°C using STEMET 1105 (τs=230MPa and at 750°C using STEMET 1101 (τs=260MPa had the best shear strength properties. However, there is a significant decrease of the microhardness of CuCrZr from 1570 to 1140MPa at 750°C, which indicates a significant loss of its strength. The results obtained suggest that the brazing of beryllium with CuCrZr using STEMET 1105 at 650–700°C will not adversely affect the CuCrZr.

  6. High-temperature thermocouples and related methods

    Science.gov (United States)

    Rempe, Joy L.; Knudson, Darrell L.; Condie, Keith G.; Wilkins, S. Curt

    2011-01-18

    A high-temperature thermocouple and methods for fabricating a thermocouple capable of long-term operation in high-temperature, hostile environments without significant signal degradation or shortened thermocouple lifetime due to heat induced brittleness.

  7. High Temperature Superconducting Underground Cable

    Energy Technology Data Exchange (ETDEWEB)

    Farrell, Roger, A.

    2010-02-28

    The purpose of this Project was to design, build, install and demonstrate the technical feasibility of an underground high temperature superconducting (HTS) power cable installed between two utility substations. In the first phase two HTS cables, 320 m and 30 m in length, were constructed using 1st generation BSCCO wire. The two 34.5 kV, 800 Arms, 48 MVA sections were connected together using a superconducting joint in an underground vault. In the second phase the 30 m BSCCO cable was replaced by one constructed with 2nd generation YBCO wire. 2nd generation wire is needed for commercialization because of inherent cost and performance benefits. Primary objectives of the Project were to build and operate an HTS cable system which demonstrates significant progress towards commercial progress and addresses real world utility concerns such as installation, maintenance, reliability and compatibility with the existing grid. Four key technical areas addressed were the HTS cable and terminations (where the cable connects to the grid), cryogenic refrigeration system, underground cable-to-cable joint (needed for replacement of cable sections) and cost-effective 2nd generation HTS wire. This was the world’s first installation and operation of an HTS cable underground, between two utility substations as well as the first to demonstrate a cable-to-cable joint, remote monitoring system and 2nd generation HTS.

  8. High temperature suppression of dioxins.

    Science.gov (United States)

    Zhan, Ming-Xiu; Chen, Tong; Fu, Jian-Ying; Lin, Xiao-Qing; Lu, Sheng-Yong; Li, Xiao-Dong; Yan, Jian-Hua; Buekens, Alfons

    2016-03-01

    Combined Sulphur-Nitrogen inhibitors, such as sewage sludge decomposition gases (SDG), thiourea and amidosulphonic acid have been observed to suppress the de novo synthesis of dioxins effectively. In this study, the inhibition of PCDD/Fs formation from model fly ash was investigated at unusually high temperatures (650 °C and 850 °C), well above the usual range of de novo tests (250-400 °C). At 650 °C it was found that SDG evolving from dried sewage sludge could suppress the formation of 2,3,7,8-substituted PCDD/Fs with high efficiency (90%), both in weight units and in I-TEQ units. Additionally, at 850 °C, three kinds of sulphur-amine or sulphur-ammonium compounds were tested to inhibit dioxins formation during laboratory-scale tests, simulating municipal solid waste incineration. The suppression efficiencies of PCDD/Fs formed through homogeneous gas phase reactions were all above 85% when 3 wt. % of thiourea (98.7%), aminosulphonic acid (96.0%) or ammonium thiosulphate (87.3%) was added. Differences in the ratio of PCDFs/PCDDs, in weight average chlorination level and in the congener distribution of the 17 toxic PCDD/Fs indicated that the three inhibitors tested followed distinct suppression pathways, possibly in relation to their different functional groups of nitrogen. Furthermore, thiourea reduced the (weight) average chlorinated level. In addition, the thermal decomposition of TUA was studied by means of thermogravimetry-fourier transform infrared spectroscopy (TG-FTIR) and the presence of SO2, SO3, NH3 and nitriles (N≡C bonds) was shown in the decomposition gases; these gaseous inhibitors might be the primary dioxins suppressants.

  9. High temperature power electronics for space

    Science.gov (United States)

    Hammoud, Ahmad N.; Baumann, Eric D.; Myers, Ira T.; Overton, Eric

    1991-01-01

    A high temperature electronics program at NASA Lewis Research Center focuses on dielectric and insulating materials research, development and testing of high temperature power components, and integration of the developed components and devices into a demonstrable 200 C power system, such as inverter. An overview of the program and a description of the in-house high temperature facilities along with experimental data obtained on high temperature materials are presented.

  10. High Temperature Chemistry at NASA: Hot Topics

    Science.gov (United States)

    Jacobson, Nathan S.

    2014-01-01

    High Temperature issues in aircraft engines Hot section: Ni and Co based Superalloys Oxidation and Corrosion (Durability) at high temperatures. Thermal protection system (TPS) and RCC (Reinforced Carbon-Carbon) on the Space Shuttle Orbiter. High temperatures in other worlds: Planets close to their stars.

  11. High temperature vapors science and technology

    CERN Document Server

    Hastie, John

    2012-01-01

    High Temperature Vapors: Science and Technology focuses on the relationship of the basic science of high-temperature vapors to some areas of discernible practical importance in modern science and technology. The major high-temperature problem areas selected for discussion include chemical vapor transport and deposition; the vapor phase aspects of corrosion, combustion, and energy systems; and extraterrestrial high-temperature species. This book is comprised of seven chapters and begins with an introduction to the nature of the high-temperature vapor state, the scope and literature of high-temp

  12. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    Science.gov (United States)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  13. Mechanical and microstructural behavior of brazed aluminum / stainless steel mixed joints

    Science.gov (United States)

    Fedorov, V.; Weis, S.; Wagner, G.

    2016-03-01

    There is a requirement to combine different materials such as aluminum and stainless steel in industrial applications like automotive heat exchangers. Brazing offers the possibility to reduce the joining temperature in comparison to welding due to the lower liquidus temperature of the fillers. In the present work, the mechanical and microstructural behavior of aluminum / stainless steel mixed joints is investigated. The specimens are produced by induction brazing using an AlSi10filler and a non-corrosive flux. To evaluate the mechanical properties of the joints, tensile tests at elevated temperatures are carried out. Additionally, long-term thermal exposure experiments are done in order to investigate the changes in the microstructure.

  14. Spot brazing of aluminum to copper with a cover plate

    Science.gov (United States)

    Hayashi, Junya; Miyazawa, Yasuyuki

    2014-08-01

    It is difficult to join dissimilar metals when an intermetallic compound is formed at the joining interface. Spot brazing can be accomplished in a short time by resistance heating. Therefore, it is said that the formation of a intermetallic compound can be prevented. In this study, aluminum and copper were joined by spot brazing with a cover plate. The cover plate was used to supply heat to base metals and prevent heat dissipation from the base metals. The ability to braze Al and Cu was investigated by observation and analysis. Pure aluminum (A1050) plate and oxygen-free copper (C1020) plate were used as base metals. Cu-Ni-Sn-P brazing filler was used as the brazing filler metal. SPCC was employed as cover plate. Brazing was done with a micro spot welder under an argon gas atmosphere. Brazing ability was estimated by tensile shear strength and cross sectional microstructure observation. Al and Cu can be joined by spot brazing with Cu-Ni-Sn-P brazing filler and cover plate.

  15. PROSES BRAZING Cu-Ag BERBAHAN BAKAR BIOGAS TERMURNIKAN

    Directory of Open Access Journals (Sweden)

    Ali Kusrijadi

    2015-01-01

    Full Text Available Pemanfaatan biogas sebagai salah satu alternatif bahan bakar  pada proses brazing merupakan langkah diversifikasi biogas, yang diharapkan dapat meningkatkan tingkat efisiensi dan keramahan teknologi. Permasalahan yang bersifat teknis dan menjadi kendala dalam pemanfaatan biogas ini adalah rendahnya konsentrasi CH4 dikarenakan adanya pengotor utama berupa air, karbondioksida dan asam disulfida. Penelitian dilakukan melalui dua tahap yaitu  tahap  pressureized storage process meliputi pemisahan komponen pengotor yang terdapat dalam biogas melalui teknik absorbsi sehingga dihasilkan biogas yang berkualitas gas alam terbarukan dan proses injeksi ke dalam suatu tangki penyimpanan, dan tahap selanjutnya adalah menggunakan biogas tersebut pada proses brazing logam Cu (tembaga dengan bahan tambah Ag (silver. Analisis hasil brazing dilakukan melalui analisis struktur mikro (metalografi untuk melihat kualitas tampak dari hasil brazing, serta analisis kekerasan mikro dan analisis parameter fisik standar terhadap hasil proses brazing. Penelitian ini telah menghasilkan perangkat alat pemurnian biogas yang dapat memurnikan biogas menjadi metana mendekati 100% dan sistem pengemasan (storage system  biogas bertekanan hingga 2 bar. Dari hasil analisis struktur mikro dan uji kekerasan mikro diketahui bahwa hasil proses brazing dengan biogas menghasilkan kualitas yang sama dengan hasil proses brazing dengan gas acetylene sehingga disimpulkan bahwa biogas dapat menjadi bahan bakar alternatif untuk proses brazing, khususnya untuk logam Cu dengan bahan tambah Ag.  Kata kunci : Biogas, Pressureized Storage, Brazing

  16. Infrared Brazing Zirconium using Two Silver Based Foils

    Institute of Scientific and Technical Information of China (English)

    Cheng-Han Lee; Ren-Kae Shiue

    2013-01-01

    Ag-based brazing foils,BAg-8 (72Ag-28Cu in wt%) and Ticusil(R) (68.8Ag-26.7Cu-4.5Tiin wt%) were selected to braze Zr.Interfacial AgCu4Zr,CuZr2 reaction layers and Ag-rich matrix dominate BAg-8 brazed joint,and fractograph after shear test shows ductile dimple fracture with plastic sliding marks.Ticusil~ joint brazed at 910℃ for 300 s is comprised of Cu9Zr11 and AgZr intermetallics,and fractograph after shear test displays brittle cleavage fracture.

  17. Braze welding of cobalt with a silver–copper filler

    Directory of Open Access Journals (Sweden)

    Everett M. Criss

    2015-01-01

    Full Text Available A new method of joining cobalt by braze-welding it with a silver–copper filler was developed in order to better understand the residual stresses in beryllium–aluminum/silicon weldments which are problematic to investigate because of the high toxicity of Be. The base and filler metals of this new welding system were selected to replicate the physical properties, crystal structures, and chemical behavior of the Be–AlSi welds. Welding parameters of this surrogate Co–AgCu system were determined by experimentation combining 4-point bending tests and microscopy. Final welds are 5 pass manual TIG (tungsten inert gas, with He top gas and Ar back gas. Control of the welding process produces welds with full penetration melting of the cobalt base. Microscopy indicates that cracking is minimal, and not through thickness, whereas 4-point bending shows failure is not by base-filler delamination. These welds improve upon the original Be–AlSi welds, which do not possess full penetration, and have considerable porosity. We propose that utilization of our welding methods will increase the strength of the Be–AlSi weldments. The specialized welding techniques developed for this study may be applicable not only for the parent Be–AlSi welds, but to braze welds and welds utilizing brittle materials in general. This concept of surrogacy may prove useful in the study of many different types of exotic welds.

  18. A Compendium of Brazed Microstructures For Fission Power Systems Applications

    Science.gov (United States)

    Locci, Ivan E.; Bowman, Cheryl L.

    2012-01-01

    NASA has been supporting design studies and technology development for fission-based power systems that could provide power to an outpost on the Moon, Mars, or an asteroid. Technology development efforts have included fabrication and evaluation of components used in a Stirling engine power conversion system. This investigation is part of the development of several braze joints crucial for the heat exchanger transfer path from a hot-side heat exchanger to a Stirling engine heat acceptor. Dissimilar metal joints are required to impart both mechanical strength and thermal path integrity for a heater head of interest. Preliminary design work for the heat exchanger involved joints between low carbon stainless steel to Inconel 718, where the 316L stainless steel would contain flowing liquid metal NaK while Inconel 718, a stronger alloy, would be used as structural reinforcement. This paper addressed the long-term microstructural stability of various braze alloys used to join 316L stainless steel heater head to the high conductivity oxygen-free copper acceptor to ensure the endurance of the critical metallic components of this sophisticated heat exchanger. The bonding of the 316L stainless steel heater head material to a copper heat acceptor is required to increase the heat-transfer surface area in contact with flowing He, which is the Stirling engine working fluid.

  19. Microstructural control in an aluminum core alloy for brazing sheet applications

    Science.gov (United States)

    Marshall, G. J.; Bolingbroke, R. K.; Gray, A.

    1993-09-01

    The use of aluminum alloys for automotive heat exchangers has increased considerably in the last 15 to 20 years, and in parallel, new alloys have been developed to meet the increased demand for higher strengths and improved corrosion resistance. An Al-Mn alloy, X800, has been developed by Alcan to significantly increase the corrosion resistance of radiator tubes when subjected to typical service environments. Conventional alloy tubes, 3xxx or 6xxx, fail by intergranular attack, whereas X800 utilizes the diffusion of Si during brazing to form a sacrificial layer between core and cladding and thus prevent penetration through the core. The Si penetrates up to a depth of 70 µm into the core alloy and combines with both the Mn in solid solution and the coarse constituent particles to form the α-AlMnSi phase. In contrast to the core, the interface layer exhibits a high dispersoid density, a modified coarse particle chemistry, and a lower Mn level in solid solution after brazing. Three layers remain after brazing; an α-Al residual cladding, the interface layer with a band of dense precipitates (BDP), and the X800 core. Free corrosion potential measurements confirmed the lowering of the potential within the BDP by about 30 mV compared to —710 mV for the brazed X800 core.

  20. Active Brazing of C/C Composite to Copper by AgCuTi Filler Metal

    Science.gov (United States)

    Zhang, Kexiang; Xia, Lihong; Zhang, Fuqin; He, Lianlong

    2016-05-01

    Brazing between the carbon-fiber-reinforced carbon composite (C/C composite) and copper has gained increasing interest because of its important application in thermal management systems in nuclear fusion reactors and in the aerospace industry. In order to examine the "interfacial shape effect" on the mechanical properties of the joint, straight and conical interfacial configurations were designed and machined on the surface of C/C composites before joining to copper using an Ag-68.8Cu-4.5Ti (wt pct) alloy. The microstructure and interfacial microchemistry of C/C composite/AgCuTi/Cu brazed joints were comprehensively investigated by using high-resolution transmission electron microscopy. The results indicate that the joint region of both straight and conical joints can be described as a bilayer. Reaction products of Cu3Ti3O and γ-TiO were formed near the copper side in a conical interface joint, while no reaction products were found in the straight case. The effect of Ag on the interfacial reaction was discussed, and the formation mechanism of the joints during brazing was proposed. On the basis of the detailed microstructure presented, the mechanical performance of the brazed joints was discussed in terms of reaction and morphology across the joint.

  1. Thermodynamics of High Temperature Plasmas

    Directory of Open Access Journals (Sweden)

    Ettore Minardi

    2009-03-01

    Full Text Available In this work we discuss how and to what extent the thermodynamic concepts and the thermodynamic formalism can be extended to the description of high temperature states of the plasma not necessarily associated with a Boltzmann distribution and with thermal equilibrium.The discussion is based on the “magnetic or electrostatic entropy concept”, an interpretative and predictive tool based on probability and information, defined in a suitably coarse-grained possibility space of all current density or of all electric charge density distributions under testable constraints, and whose variation properties are proven to be related under certain conditions to the equilibrium and the stability of the system. In the case of magnetic equilibrium the potentiality of the magnetic entropy concept is illustrated by comparing the predictions of the current density and pressure profiles with the observations in different tokamak machines and different tokamak regimes, as well as by showing how the equilibrium and the stability in devices as different as the reversed field pinch or the magnetic well are described by the variation properties of the same entropy functional applied to the different situations. In fact it emerges that the maximum of the entropy can be seen in these different cases as an optimization constraint for the minimum of the magnetic energy. The application of the entropy concept to the electrostatic processes shows in particular that the so-called reactive instabilities (non-dissipative, non-resonant instabilities with a marginal point admit a neighboring state with higher entropy and are therefore of special relevance from the point of view of the physical evolution of the system. In this case the thermodynamic formalism allows the introduction of the concept of “thermodynamic fluctuations” of the macroscopic charge density and provides a method for the calculation of the “thermodynamic” fluctuation levels both on the stable as

  2. High temperature superconducting fault current limiter

    Energy Technology Data Exchange (ETDEWEB)

    Hull, John R. (Hinsdale, IL)

    1997-01-01

    A fault current limiter (10) for an electrical circuit (14). The fault current limiter (10) includes a high temperature superconductor (12) in the electrical circuit (14). The high temperature superconductor (12) is cooled below its critical temperature to maintain the superconducting electrical properties during operation as the fault current limiter (10).

  3. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    DEFF Research Database (Denmark)

    Kiebach, Wolff-Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila;

    2016-01-01

    An Ag-Al2TiO5 composite braze was developed and successfully tested as seal for solid oxide cells. The thermo-mechanical properties of the Ag-Al2TiO5 system and the chemical compatibility between this composite braze and relevant materials used in stacks were characterized and the leak rates...... as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates...

  4. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr-Ti-Cu-Ni amorphous alloy ribbon

    Science.gov (United States)

    Kim, K. H.; Lim, C. H.; Lee, J. G.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr48Ti16Cu17Ni19 (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr2Ni and particulate Zr2Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr2Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr2Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C).

  5. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr–Ti–Cu–Ni amorphous alloy ribbon

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, J.G., E-mail: jglee88@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, M.K.; Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr{sub 48}Ti{sub 16}Cu{sub 17}Ni{sub 19} (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr{sub 2}Ni and particulate Zr{sub 2}Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr{sub 2}Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr{sub 2}Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C)

  6. The story of laser brazing technology

    Science.gov (United States)

    Hoffmann, Peter; Dierken, Roland

    2012-03-01

    This article gives an overview on the development of laser brazing technology as a new joining technique for car body production. The story starts with fundamental research work at German institutes in 1993, continues with the first implementations in automobile production in 1998, gives examples of applications since then and ends with an outlook. Laser brazing adapted design of joints and boundary conditions for a safe processing are discussed. Besides a better understanding for the sensitivity of the process against joint irregularities and misalignment, the key to successful launch was an advanced system technology. Different working heads equipped with wire feeding device, seam tracking system or tactile sensors for an automated teaching are presented in this paper. Novel laser heads providing a two beam technology will allow improved penetration depth of the filler wire and a more ecological processing by means of energy consumption.

  7. Brazing of copper to stainless steel with a low-silver-content brazing filler metal

    Science.gov (United States)

    Fukikoshi, Tatsuya; Watanabe, Yūki; Miyazawa, Yasuyuki; Kanasaki, Fumio

    2014-08-01

    The brazing of copper to stainless steel (SUS304 JIS) was performed using a low- silver-content brazing filler metal, Ag-50Cu, under an Ar gas atmosphere with a conventional furnace, owing to the potential economic benefits of using low-silver-content filler metals. The brazeability of the low-silver-content brazing filler metal to copper and SUS304 was investigated. A good joint was obtained, and a drastic dissolution reaction occurred at the copper side. Molten BAg8 penetrated along the crystal grain boundary of the copper base metal when BAg8 was used as the filler metal. This was caused by the dissolution of Ni from the stainless steel into the molten filler metal. Ag-50Cu, which was investigated in this work, can be used instead of BAg8 filler metal.

  8. (Krauss) at constant high temperatures

    African Journals Online (AJOL)

    the various physical and chemical factors that may affect freshwater snails. However ... order to assess the effect of temperature on the organism, it is essential to ..... of snails by parasites is of cardinal importance to shed light on the population ...

  9. Deep Trek High Temperature Electronics Project

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Ohme

    2007-07-31

    This report summarizes technical progress achieved during the cooperative research agreement between Honeywell and U.S. Department of Energy to develop high-temperature electronics. Objects of this development included Silicon-on-Insulator (SOI) wafer process development for high temperature, supporting design tools and libraries, and high temperature integrated circuit component development including FPGA, EEPROM, high-resolution A-to-D converter, and a precision amplifier.

  10. Joining of metal bars by a new process of transformation-diffusion brazing

    Institute of Scientific and Technical Information of China (English)

    Zhang Guifeng; Zhang Jianxun; Pei Yi

    2006-01-01

    Within the bonded interface of metal bars joint produced by conventional solid state bonding process (such as flash welding, resistance butt welding, friction welding and so on ), the inclusions are often present, which degrade the ductility of joint. A new process of transformation-diffusion brazing is proposed, in which an amorphous foil containing melting point depressant is preplaced between the interfaces to be joined, and the assembly is repeatedly heated/cooled without holding time at peak temperature. A low carbon steel bars, BNi-2 amorphous foil and resistance butt welding machine were used. The results show that surface contamination can be disrupted by the dissolution of base metal into molten interlayer in comparison with conventional process, and the ductility of joint can be improved by increasing the times of temperature cycles on line. In addition, transformation-diffusion brazing can be done with relatively simple and inexpensive system in comparison with transient liquid phase bonding.

  11. Detached Melt Nucleation during Diffusion Brazing of a Technical Ni-based Superalloy: A Phase-Field Study

    Science.gov (United States)

    Böttger, B.; Apel, M.; Laux, B.; Piegert, S.

    2015-06-01

    Advanced solidification processes like welding, soldering, and brazing are often characterized by their specific solidification conditions. But they also may include different types of melting processes which themselves are strongly influenced by the initial microstructures and compositions of the applied materials and therefore are decisive for the final quality and mechanical properties of the joint. Such melting processes are often not well- understood because - compared to other fields of solidification science - relatively little research has been done on melting by now. Also, regarding microstructure simulation, melting has been strongly neglected in the past, although this process is substantially different from solidification due to the reversed diffusivities of the involved phases. In this paper we present phase-field simulations showing melting, solidification and precipitation of intermetallic phases during diffusion brazing of directionally solidified and heat-treated high-alloyed Ni- based gas turbine blade material using different boron containing braze alloys. Contrary to the common belief, melting of the base material is not always planar and can be further accompanied by detached nucleation and growth of a second liquid phase inside the base material leading to polycrystalline morphologies of the joint after solidification. These findings are consistent with results from brazed laboratory samples, which were characterized by EDX and optical microscopy, and can be explained in terms of specific alloy thermodynamics and inter-diffusion kinetics. Consequences of the gained new understanding for brazing of high- alloyed materials are discussed.

  12. Oil Circulation Effects on Evaporation Heat Transfer in Brazed Plate Heat Exchanger using R134A

    OpenAIRE

    Jang, Jaekyoo; Chang, Youngsoo; Kang, Byungha

    2012-01-01

    Experimental study was performed for oil circulation effects on evaporation heat transfer in the brazed type plate heat exchangers using R134A. In this study, distribution device was installed to ensure uniform flow distribution in the refrigerant flow passage, which enhances heat transfer performance of plate type heat exchanger. Tests were conducted for three evaporation temperature; 33℃, 37℃, and 41℃ and several oil circulation conditions. The nominal conditions of refrigerant are as follo...

  13. CuMnNiSi钎料钎焊不锈钢接头组织性能研究%Structure and Property of Stainless Steel Brazed Joint with CuMnNiSi Filler Metal

    Institute of Scientific and Technical Information of China (English)

    杨光; 李宁; 颜家振; 苑博

    2011-01-01

    采用新型的Cu-Mn-Ni-Si钎料真空钎焊2Cr13不锈钢,研究了钎焊温度和保温时间对接头组织和室温力学性能的影响.结果表明:钎焊接头组织由钎缝中心区Cu-Mn基固溶体和钎缝界面反应区的(Fe,Ni,Mn)- Si化合物组成.随着钎焊温度的增加,钎缝界面处化合物层厚度减小,Cu-Mn基固溶体相应增多,接头室温剪切强度随之增加,在钎焊时间15min、钎焊温度1050℃时达到321 MPa.在钎焊温度1000℃时,接头室温剪切强度随着钎焊保温时间的延长先增加后降低,在钎焊保温时间30min时取得最大值305 MPa.%The effects of brazing temperature and holding time on the microstructure and mechanical property at room-temperature of the brazed stainless steel joint with Cu-Mn-Ni-Si filler metal in vacuum were studied. The results show that the brazed joint is made up of Cu-Mn based solid solution in the middle area of the brazing seam and (Fe.Ni, Mn)-Si intermetallic phase in the reaction area near the interface. The volume of intermetallic phase decreases and joint clearance is primarily occupied by Cu-Mn based solid solution with the increase of brazing temperature, the shear strength of the brazed joint at room-temperature increases with the increase of the brazing temperature and reaches 321 Mpa when brazing holding time is 15 min and brazing temperature is 1050 °C . The shear strength of the brazed joint at room-temperature increases first and then decreases with the increase of the brazing holding times, and reaches 305 Mpa when the brazing holding time is 30 min.

  14. High Temperature and Pressure Alkaline Electrolysis

    DEFF Research Database (Denmark)

    Allebrod, Frank

    and oxygen with a new type of alkaline electrolysis cell at high temperatures and pressures. To perform measurements under high pressure and at elevated temperatures it was necessary to build a measurement system around an autoclave which could stand high temperatures up to 250 °C and pressures up to 200 bar...... as well as extremely caustic environments. Based on a literature study to identify resistant materials for these conditions, Inconel 600 was selected among the metals which are available for autoclave construction. An initial single atmosphere high temperature and pressure measurement setup was build...... comprising this autoclave. A second high temperature and pressure measurement setup was build based on experiences from the first setup in order to perform automatized measurements. The conductivity of aqueous KOH at elevated temperatures and high concentrations was investigated using the van der Pauw method...

  15. High-temperature protective coatings on superalloys

    Institute of Scientific and Technical Information of China (English)

    刘培生; 梁开明; 周宏余

    2002-01-01

    Protective coatings are essential for superalloys to serve as blades of gas turb ines at high temperatures, and they primarily include aluminide coating, MCrAlY overlay coating, thermal barrier coating and microcrystalline coating. In this paper, all these high-temperature coatings are reviewed as well as their preparing techniques. Based on the most application and the main failure way, the importance is then presented for further deepgoing study on the high-temperature oxidation law of aluminide coatings.

  16. Microstructure and mechanical properties of SiO2-BN ceramic and Invar alloy joints brazed with Ag–Cu–Ti+TiH2+BN composite filler

    Directory of Open Access Journals (Sweden)

    Y. Wang

    2016-03-01

    Full Text Available Ag–Cu–Ti + TiH2+BN composite filler was prepared to braze SiO2-BN ceramic and Invar alloy. The interfacial microstructure, mechanical properties, and residual stress distribution of the brazed joints were investigated. The results show that a wave-like Fe2Ti–Ni3Ti structure appears in the Invar substrate and a thin TiN–TiB2 reaction layer forms adjacent to the SiO2-BN ceramic. The added BN particles react with Ti to form TiN–TiB fine-particles, which is beneficial to refine the microstructure of the brazing seam and to greatly inhibit the brittle compounds formation. The interfacial microstructure at various brazing temperatures was analyzed, and the mechanism for the interfacial reactions responsible for the bonding was proposed. The maximum shear strength of the joints brazed with the composite filler at 880 °C for 10 min is 39 MPa, which is 30% greater than that brazed with Ag–Cu–Ti alloy. The improvement of the joint strength is attributed to the variation of joint microstructure and the reduction of tensile stresses induced in the SiO2-BN ceramic. The finite element analysis indicates that the peak tensile stress decreases from 230 to 142 MPa due to the addition of BN particles in the ceramic.

  17. Interface microstructure of the brazed zirconia and Ti-6Al-4V using Ti-based amorphous filler

    Directory of Open Access Journals (Sweden)

    Liu Y.

    2013-01-01

    Full Text Available The polycrystalline ZrO2−3mol.%Y2O3 was brazed to Ti-6Al-4V using a Ti47Zr28Cu14Ni11 (at.% amorphous ribbon at 1123 K in a high vacuum. The microstructure of the interface and evolution mechanism of the joint was investigated. The experimental result showed that the typical interfacial microstructures of the joints consisted of ZrO2/TiO+TiO2+Cu2Ti4O+Ni2Ti4O/α-Ti+(Ti,Zr2(Cu,Ni eutectic/(Ti,Zr2(Cu,Ni/acicular Widmanstäten structure/Ti-6Al-4V alloy. The microstructure of the brazed joint was related to the solution and chemical reaction among atoms during brazing. According to the mechanical property tests the joint brazed at 1123 K for 30 min obtained the maximum shear strength 63 MPa. Both the white block intermetallic compound (Ti,Zr2(Cu,Ni and the coarse α-Ti+(Ti,Zr2(Cu,Ni eutectic structure should be avoided forming in the brazed joint.

  18. High Temperature Heterojunction Bipolar Transistors

    Science.gov (United States)

    1994-04-15

    2700 cmW/V-s at room temperature, a far higher value than ever found for GaN or AlGaN. Thus a GaN/ InGaN HEMT would be analogous to InP/InGaAs HEMTs...Spire’s ECR plasma source modif led as a crystal growth reactor. 8 The substrate for the film deposition is mounted on a sample holder which is...The three samples from the second growth run were also characterized. One sample was found to have a very even frosty white haze on it. The other

  19. A high temperature fuel element

    Energy Technology Data Exchange (ETDEWEB)

    Sekido, A.; Nakai, M.; Ninomiya, Y.

    1982-12-21

    A solid electrolyte which conducts electricity with heating by oxygen ions and operates at a temperature of 1,000C is used in the element. The cathode, besides the ionic conductivity in oxygen, has an electron conductivity. The anode has electron conductivity. Substances such as Bi203, into which oxides of alkaline earth metals are added, are used for making the cathode. The electrolyte consists of ZrO2 and Y2O3, to which CaO is added. WC, to which an H2 type fuel is fed, serves as the anode. The element has a long service life.

  20. Ultrasonic Sensors for High Temperature Applications

    Science.gov (United States)

    Tittmann, Bernhard; Aslan, Mustafa

    1999-05-01

    Many processes take place under conditions other than ambient, and chief among these is high temperature. Examples of high temperature industrial processes are resin transfer molding, molten metal infiltration and rheocasting of composite metals alloys. The interaction of waves with viscous fluids is an additional complication adding to an already complicated problem of operating a sensor at high temperature for extended periods of time. This report attempts to provide an insight into the current state of the art of sensor techniques for in-situ high temperature monitoring.

  1. Advances in high temperature chemistry 1

    CERN Document Server

    Eyring, Leroy

    2013-01-01

    Advances in High Temperature Chemistry, Volume 1 describes the complexities and special and changing characteristics of high temperature chemistry. After providing a brief definition of high temperature chemistry, this nine-chapter book goes on describing the experiments and calculations of diatomic transition metal molecules, as well as the advances in applied wave mechanics that may contribute to an understanding of the bonding, structure, and spectra of the molecules of high temperature interest. The next chapter provides a summary of gaseous ternary compounds of the alkali metals used in

  2. High Temperature Capacitors for Venus Exploration Project

    Data.gov (United States)

    National Aeronautics and Space Administration — In this SBIR program, TRS Technologies has developed several new dielectrics for high temperature applications including signal conditioning, filtering and energy...

  3. High temperature phase equilibria and phase diagrams

    CERN Document Server

    Kuo, Chu-Kun; Yan, Dong-Sheng

    2013-01-01

    High temperature phase equilibria studies play an increasingly important role in materials science and engineering. It is especially significant in the research into the properties of the material and the ways in which they can be improved. This is achieved by observing equilibrium and by examining the phase relationships at high temperature. The study of high temperature phase diagrams of nonmetallic systems began in the early 1900s when silica and mineral systems containing silica were focussed upon. Since then technical ceramics emerged and more emphasis has been placed on high temperature

  4. 温度对Ag-Cu合金钎焊陶瓷透氧膜的界面反应和连接性能影响的研究%The effect of temperature on the interface reaction and connectivity between Ag-Cu alloy braze and ceramic oxygen-permeable membrane

    Institute of Scientific and Technical Information of China (English)

    刘蛟; 张玉文; 刘旭; 丁伟中

    2011-01-01

    The sessile drop wetting experiment and joint strength test was conducted to study the Ag-3.3mol% Cu air brazing BaCo0.7Fe0.2Nb0.1O3-δ(BCFNO) mixed-conducting membranes for oxygen. The results indicate that the filler has good wetting property to the substrate; with the temperature increasing the wetting angle decreases and the joining strength increases. Controlling the brazing temperature over the monotectic reaction temperature within a certain range, the CuO-rich liquid reacting with BCFNO playing the role of pre-wetting and forming a reaction layer is beneficial to the improvement of the interface joining strength. Then the interface joining strength of joints can reach 65 % of ceramic membranes substrate, fracture occurs mainly in the interface layer between the ceramic substrate and the filler metal.%利用座滴法润湿实验和连接强度测试对Ag-3.3%(摩尔分数)Cu空气钎焊BaCo(0.7)Fe(0.2)Nb(0.1)O(3-8)(BCFNO)混合导体透氧膜陶瓷进行研究.结果表明,此钎料能够很好的润湿BCFNO透氧膜陶瓷,且随着温度的升高润湿角逐渐减小,钎焊界面的连接强度升高.当钎焊温度控制在偏晶反应温度以上一定范围内时,富CuO的液相对BCFNO起到了预润湿作用并形成1层反应层,有利于界面连接强度的提高.这时的界面连接强度可以达到透氧膜陶瓷抗弯强度的65%,断裂主要发生在钎料与陶瓷基界面间的反应层内.

  5. Silver-palladium braze alloy recovered from masking materials

    Science.gov (United States)

    Cierniak, R.; Colman, G.; De Carlo, F.

    1966-01-01

    Method for recovering powdered silver-palladium braze alloy from an acrylic spray binder and rubber masking adhesive used in spray brazing is devised. The process involves agitation and dissolution of masking materials and recovery of suspended precious metal particles on a filter.

  6. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    Science.gov (United States)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  7. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    Science.gov (United States)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  8. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2017-01-01

    Full Text Available Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an important role in lightweight structures. In the present paper, three arc brazing variants of galvanized structured sheet metals were validated in terms of the corrosion behavior. The standard gas metal arc brazing, the pulsed arc brazing, and the cold metal transfer (CMT® in combination with a pulsed cycle were investigated. In experimental climate change tests, the influence of the brazing processes on the corrosion behavior of galvanized structured sheet metals was investigated. After that, the corrosion behavior of brazed structured and flat sheet metals was compared. Because of the selected lap joint, the valuation of damage between sheet metals was conducted. The pulsed CMT brazing has been derived from the results as the best brazing method for the joining process of galvanized structured sheet metals.

  9. Alloys developed for high temperature applications

    Science.gov (United States)

    Basuki, Eddy Agus; Prajitno, Djoko Hadi; Muhammad, Fadhli

    2017-01-01

    Alloys used for high temperatures applications require combinations of mechanical strength, microstructural stability and corrosion/oxidation resistance. Nickel base superalloys have been traditionally the prime materials utilized for hot section components of aircraft turbine engines. Nevertheless, due to their limited melting temperatures, alloys based on intermetallic compounds, such as TiAl base alloys, have emerged as high temperature materials and intensively developed with the main aim to replace nickel based superalloys. For applications in steam power plants operated at lower temperatures, ferritic high temperature alloys still attract high attention, and therefore, development of these alloys is in progress. This paper highlights the important metallurgical parameters of high temperature alloys and describes few efforts in the development of Fe-Ni-Al based alloys containing B2-(Fe,Ni)Al precipitates, oxide dispersion strengthening (ODS) ferritic steels and titanium aluminide based alloys include important protection system of aluminide coatings.

  10. Investigations into High Temperature Components and Packaging

    Energy Technology Data Exchange (ETDEWEB)

    Marlino, L.D.; Seiber, L.E.; Scudiere, M.B.; M.S. Chinthavali, M.S.; McCluskey, F.P.

    2007-12-31

    The purpose of this report is to document the work that was performed at the Oak Ridge National Laboratory (ORNL) in support of the development of high temperature power electronics and components with monies remaining from the Semikron High Temperature Inverter Project managed by the National Energy Technology Laboratory (NETL). High temperature electronic components are needed to allow inverters to operate in more extreme operating conditions as required in advanced traction drive applications. The trend to try to eliminate secondary cooling loops and utilize the internal combustion (IC) cooling system, which operates with approximately 105 C water/ethylene glycol coolant at the output of the radiator, is necessary to further reduce vehicle costs and weight. The activity documented in this report includes development and testing of high temperature components, activities in support of high temperature testing, an assessment of several component packaging methods, and how elevated operating temperatures would impact their reliability. This report is organized with testing of new high temperature capacitors in Section 2 and testing of new 150 C junction temperature trench insulated gate bipolar transistor (IGBTs) in Section 3. Section 4 addresses some operational OPAL-GT information, which was necessary for developing module level tests. Section 5 summarizes calibration of equipment needed for the high temperature testing. Section 6 details some additional work that was funded on silicon carbide (SiC) device testing for high temperature use, and Section 7 is the complete text of a report funded from this effort summarizing packaging methods and their reliability issues for use in high temperature power electronics. Components were tested to evaluate the performance characteristics of the component at different operating temperatures. The temperature of the component is determined by the ambient temperature (i.e., temperature surrounding the device) plus the

  11. High temperature skin friction measurement

    Science.gov (United States)

    Tcheng, Ping; Holmes, Harlan K.; Supplee, Frank H., Jr.

    1989-01-01

    Skin friction measurement in the NASA Langley hypersonic propulsion facility is described. The sensor configuration utilized an existing balance, modified to provide thermal isolation and an increased standoff distance. For test run times of about 20 sec and ambient-air cooling of the test section and balance, the modified balance performed satisfactorily, even when it was subjected to acoustic and structural vibration. The balance is an inertially balanced closed-loop servo system where the current to a moving-coil motor needed to restore or null the output from the position sensor is a measure of the force or skin friction tending to displace the moving element. The accuracy of the sensor is directly affected by the position sensor in the feedback loop, in this case a linear-variable differential transformer which has proven to be influenced by temperature gradients.

  12. Corrosion Resistant Coatings for High Temperature Applications

    Energy Technology Data Exchange (ETDEWEB)

    Besman, T.M.; Cooley, K.M.; Haynes, J.A.; Lee, W.Y.; Vaubert, V.M.

    1998-12-01

    Efforts to increase efficiency of energy conversion devices have required their operation at ever higher temperatures. This will force the substitution of higher-temperature structural ceramics for lower temperature materials, largely metals. Yet, many of these ceramics will require protection from high temperature corrosion caused by combustion gases, atmospheric contaminants, or the operating medium. This paper discusses examples of the initial development of such coatings and materials for potential application in combustion, aluminum smelting, and other harsh environments.

  13. An Ag based brazing system with a tunable thermal expansion for the use as sealant for solid oxide cells

    Science.gov (United States)

    Kiebach, Ragnar; Engelbrecht, Kurt; Grahl-Madsen, Laila; Sieborg, Bertil; Chen, Ming; Hjelm, Johan; Norrman, Kion; Chatzichristodoulou, Christodoulos; Hendriksen, Peter Vang

    2016-05-01

    An Ag-Al2TiO5 composite braze was developed and successfully tested as seal for solid oxide cells. The thermo-mechanical properties of the Ag-Al2TiO5 system and the chemical compatibility between this composite braze and relevant materials used in stacks were characterized and the leak rates as a function of the operation temperature were measured. The thermal expansion coefficient in the Ag-Al2TiO5 system can be tailored by varying the amount of the ceramic filler. The brazing process can be carried out in air, the joining partners showed a good chemical stability and sufficient low leak rates were demonstrated. Furthermore, the long-term stability of the Ag-Al2TiO5 composite braze was studied under relevant SOFC and SOEC conditions. The stability of brazed Crofer/Ag-Al2TiO5/NiO-YSZ assemblies in reducing atmosphere and in pure oxygen was investigated over 500 h at 850 °C. Additionally, a cell component test was performed to investigate the durability of the Ag-Al2TiO5 seal when exposed to dual atmosphere. The seals performed well over 900 h under electrolysis operation conditions (-0.5 A cm2, 850 °C), and no cell degradation related to the Ag-Al2TiO5 sealing was found, indicating that the developed braze system is applicable for the use in SOFC/SOEC stacks.

  14. Furnace Brazing Parameters Optimized by Taguchi Method and Corrosion Behavior of Tube-Fin System of Automotive Condensers

    Science.gov (United States)

    Guía-Tello, J. C.; Pech-Canul, M. A.; Trujillo-Vázquez, E.; Pech-Canul, M. I.

    2017-06-01

    Controlled atmosphere brazing has a widespread industrial use in the production of aluminum automotive heat exchangers. Good-quality joints between the components depend on the initial condition of materials as well as on the brazing process parameters. In this work, the Taguchi method was used to optimize the brazing parameters with respect to corrosion performance for tube-fin mini-assemblies of an automotive condenser. The experimental design consisted of five factors (micro-channel tube type, flux type, peak temperature, heating rate and dwell time), with two levels each. The corrosion behavior in acidified seawater solution pH 2.8 was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. Scanning electron microscope (SEM) and energy-dispersive x-ray spectroscopy (EDS) were used to analyze the microstructural features in the joint zone. The results showed that the parameters that most significantly affect the corrosion rate are the type of flux and the peak temperature. The optimal conditions were: micro-channel tube with 4.2 g/m2 of zinc coating, standard flux, 610 °C peak temperature, 5 °C/min heating rate and 4 min dwell time. The corrosion current density value of the confirmation experiment is in excellent agreement with the predicted value. The electrochemical characterization for selected samples gave indication that the brazing conditions had a more significant effect on the kinetics of the hydrogen evolution reaction than on the kinetics of the metal dissolution reaction.

  15. High-Temperature Passive Power Electronics

    Science.gov (United States)

    1997-01-01

    In many future NASA missions - such as deep-space exploration, the National AeroSpace Plane, minisatellites, integrated engine electronics, and ion or arcjet thrusters - high-power electrical components and systems must operate reliably and efficiently in high-temperature environments. The high-temperature power electronics program at the NASA Lewis Research Center focuses on dielectric and insulating material research, the development and characterization of high-temperature components, and the integration of the developed components into a demonstrable 200 C power system - such as an inverter. NASA Lewis has developed high-temperature power components through collaborative efforts with the Air Force Wright Laboratory, Northrop Grumman, and the University of Wisconsin. Ceramic and film capacitors, molypermalloy powder inductors, and a coaxially wound transformer were designed, developed, and evaluated for high-temperature operation.

  16. A Road Towards High Temperature Superconductors

    Science.gov (United States)

    2013-08-01

    AFRL-AFOSR-UK-TR-2013-0040 A Road Towards High Temperature Superconductors Guy Deutscher Tel Aviv University Research... Superconductors 5a. CONTRACT NUMBER FA8655-10-1-3011 5b. GRANT NUMBER Grant 10-3011 5c. PROGRAM ELEMENT NUMBER 61102F 6. AUTHOR(S...issue in trying to make useful high temperature superconductors is obviously to discover superconductivity at higher temperatures. But there is also

  17. High Temperature Rechargeable Battery Development Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This small business innovation research is intended to develop and proof the concept of a highly efficient, high temperature rechargeable battery for supporting...

  18. Lightweight, High-Temperature Radiator Panels Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Lightweight, high-temperature radiators are needed for future, high-efficiency power conversion systems for Nuclear Electric Propulsion (NEP). Creare has developed...

  19. High Temperature Solid State Lithium Battery Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Reliable energy systems with high energy density capable of operating at high temperatures, pressures and radiation levels are needed for certain NASA missions....

  20. Lightweight, High-Temperature Radiator Panels Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Lightweight, high-temperature radiators are needed for future, high-efficiency power conversion systems for Nuclear Electric Propulsion (NEP). Creare has developed...

  1. Behavior and influence of Pb and Bi in Ag-Cu-Zn brazing alloy

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The effects of trace content of Pb and Bi elements on the spreading property and the strength of brazed joints of Ag-Cu-Zn filler metal have been studied. The results show that Pb has little effect on both above properties, and Bi has remarkable influence on the spreading property but little effect on the strength of brazed joint. Pb and Bi dissolve into the Ag-Cu-Zn matrix and will melt and gather at lower temperature when that alloy is being heated. Therefore a liquid forms on the surface of the Ag-Cu-Zn alloy and overlays the melting alloy, then keeps the filler metal away from the materials being joined, and so decreases the spreading property.

  2. Ceramic fibres for high temperature insulation

    Energy Technology Data Exchange (ETDEWEB)

    Padgett, G.C.

    1986-03-01

    Traditionally, refractory linings for high temperature plant and furnaces have comprised either brick or some form of concrete. In recent years, energy conservation has encouraged the greater use of high temperature insulation which is also available in either brick or a lightweight concrete. As an alternative, insulation can also be achieved using fibrous products or fibres combining low heat transfer with low heat capacity.

  3. Laser Brazing of Aluminum with a New Filler Wire AlZn13Si10Cu4

    Science.gov (United States)

    Tang, Z.; Seefeld, T.; Vollertsen, F.

    Laser brazing processes of aluminum with both single beam and double beam techniques were developed using a new AlZn13Si10Cu4 filler wire which has a lower solidification range comparing to normal AlSi12 filler wire and the base material. Brazing experiments on both bead on plate and flange joints showed that the new wire has a very good wettability on the aluminum samples. Comparing to the AlSi12 wire one needs a lower heat input (in some cases 73% less heat input) for joining the same samples with the new filler wire and reaches a high hardness value in the joint. In addition, brazing with double beam technique showed its potential to increase the joint quality.

  4. Active Metal Brazing and Adhesive Bonding of Titanium to C/C Composites for Heat Rejection System

    Science.gov (United States)

    Singh, M.; Shpargel, Tarah; Cerny, Jennifer

    2006-01-01

    Robust assembly and integration technologies are critically needed for the manufacturing of heat rejection system (HRS) components for current and future space exploration missions. Active metal brazing and adhesive bonding technologies are being assessed for the bonding of titanium to high conductivity Carbon-Carbon composite sub components in various shapes and sizes. Currently a number of different silver and copper based active metal brazes and adhesive compositions are being evaluated. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). Several mechanical tests have been employed to ascertain the effectiveness of different brazing and adhesive approaches in tension and in shear that are both simple and representative of the actual system and relatively straightforward in analysis. The results of these mechanical tests along with the fractographic analysis will be discussed. In addition, advantages, technical issues and concerns in using different bonding approaches will also be presented.

  5. Critical Issues for Producing UHTC-Brazed Joints: Wetting and Reactivity

    Science.gov (United States)

    Passerone, A.; Muolo, M. L.; Valenza, F.

    2016-08-01

    A brief survey is presented of the most important interaction phenomena occurring at the solid-liquid interfaces in metal-ceramic systems at high temperatures, with special attention to the most recent developments concerning wetting and joining transition metals diborides. These phenomena are described and discussed from both the experimental and theoretical points of view in relation to joining ceramic and metal-ceramic systems by means of processes in the presence of a liquid phase (brazing, TLPB etc.). It is shown that wetting and the formation of interfacial dissolution regions are the results of the competition between different phenomena: dissolution of the ceramic in the liquid phase, reaction and formation of new phases at the solid-liquid interface, and drop spreading along the substrate surface. We emphasize the role of phase diagrams to support both the design of the experiments and the choice of active alloying elements, and to interpret the evolution of the system in relation to temperature and composition. In this respect, the sessile-drop technique has been shown to be helpful in assessing critical points of newly calculated phase diagrams. These studies are essential for the design of joining processes, for the creation of composite materials, and are of a particular relevance when applied to UHTC materials.

  6. Characterization of the Si{sub 3}N{sub 4}/Si{sub 3}N{sub 4} joints fabricated using particles modified braze

    Energy Technology Data Exchange (ETDEWEB)

    He, Yanming [Institute of Process Equipment and Control Engineering, Zhejiang University of Technology, Hangzhou 310014 (China); School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhang, Jie, E-mail: hitzhangjie@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Li, Xiaodong [Department of Mechanical and Aerospace Engineering, University of Virginia, VA 22904-4746 (United States)

    2014-10-20

    The Si{sub 3}N{sub 4} ceramics were brazed to themselves by using particles modified braze to control mismatch of thermal expansion and improve joint strength. The brazed joints were examined by using scanning electron microscope (SEM), transmission electron microscope (TEM), high resolution transmission electron microscope (HRTEM), atomic force microscope (AFM) and nanoindentation tester. The results show that a duplex reaction layer which is composed of TiN and Ti{sub 5}Si{sub 3} was formed at the Si{sub 3}N{sub 4} ceramic/braze interface. Two kinds of particles were incorporated in the Ag–Cu–Ti braze. One is SiCp (p=particle), which would react with Ag–Cu–Ti braze and produce Ti{sub 3}SiC{sub 2}, TiC and Ti{sub 5}Si{sub 3} reaction phases. The other is Mo particles, which would not interact with Ag–Cu–Ti during brazing, but many kinds of Cu–Ti intermetallics would occur in the brazing layer after brazing. The strength tests demonstrate that the hard metal particles should be preferentially selected as the incorporation when a low Ti content (≤4 wt%) is supplied in the joint. When the Ti content (>4 wt%) was offered sufficiently, the ceramic particles exhibited an excellent ability to improve the joint strength since an optimum structure in relieving residual stresses was achieved by expediently adjusting the particles and Ti content in the joint. Compared with large sized SiCp or Mo particles, the incorporation with small size produced a relatively low joint strength since Ag–Cu matrix was segmented by an abundance of small sized particles in the brazing layer. At last, in situ AFM analysis shows that deviation of crack path occurred during bending when SiCp or Mo particles were used, retarding the joint fracture and improving the joint strength. The results obtained can provide valuable guidelines for designing a composite braze for a ceramic joint.

  7. Wetting Behavior in Ultrasonic Vibration-Assisted Brazing of Aluminum to Graphite Using Sn-Ag-Ti Active Solder

    Science.gov (United States)

    Yu, Wei-Yuan; Liu, Sen-Hui; Liu, Xin-Ya; Shao, Jia-Lin; Liu, Min-Pen

    2015-03-01

    In this study, Sn-Ag-Ti ternary alloy has been used as the active solder to braze pure aluminum and graphite in atmospheric conditions using ultrasonic vibration as an aid. The authors studied the formation, composition and decomposition temperature of the surface oxides of the active solder under atmospheric conditions. In addition, the wettability of Sn-5Ag-8Ti active solder on the surface of pure aluminum and graphite has also been studied. The results showed that the major components presented in the surface oxides formed on the Sn-5Ag-8Ti active solder under ambient conditions are TiO, TiO2, Ti2O3, Ti3O5 and SnO2. Apart from AgO and Ag2O2, which can be decomposed at the brazing temperature (773 K), other oxides will not be decomposed. The oxide layer comprises composite oxides and it forms a compact layer with a certain thickness to enclose the melted solder, which will prevent the liquid solder from wetting the base metals at the brazing temperature. After ultrasonic vibration, the oxide layer was destroyed and the liquid solder was able to wet and spread out around the base materials. Furthermore, better wettability of the active solder was observed on the surface of graphite and pure aluminum at the brazing temperature of 773-823 K using ultrasonic waves. The ultrasonic wave acts as the dominant driving factor which promotes the wetting and spreading of the liquid solder on the surface of graphite and aluminum to achieve a stable and reliable brazed joint.

  8. Application of High Temperature Superconductors to Accelerators

    CERN Document Server

    Ballarino, A

    2000-01-01

    Since the discovery of high temperature superconductivity, a large effort has been made by the scientific community to investigate this field towards a possible application of the new oxide superconductors to different devices like SMES, magnetic bearings, flywheels energy storage, magnetic shielding, transmission cables, fault current limiters, etc. However, all present day large scale applications using superconductivity in accelerator technology are based on conventional materials operating at liquid helium temperatures. Poor mechanical properties, low critical current density and sensitivity to the magnetic field at high temperature are the key parameters whose improvement is essential for a large scale application of high temperature superconductors to such devices. Current leads, used for transferring currents from the power converters, working at room temperature, into the liquid helium environment, where the magnets are operating, represent an immediate application of the emerging technology of high t...

  9. High Temperature Fission Chamber for He- and FLiBe-cooled Reactors

    Energy Technology Data Exchange (ETDEWEB)

    Bell, Zane W. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Giuliano, Dominic R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Holcomb, David Eugene [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lance, Michael J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Miller, Roger G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Warmack, Robert J. Bruce [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wilson, Dane F. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Harrison, Mark J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-01-01

    We have evaluated candidate technologies for in-core fission chambers for high-temperature reactors to monitor power level via measurements of neutron flux from start-up through full power at up to 800°C. This research is important because there are no commercially available instruments capable of operating above 550 °C. Component materials and processes were investigated for fission chambers suitable for operation at 800 °C in reactors cooled by molten fluoride salt (FLiBe) or flowing He, with an emphasis placed on sensitivity (≥ 1 cps/nv), service lifetime (2 years at full power), and resistance to direct immersion in FLiBe. The latter gives the instrument the ability to survive accidents involving breach of a thimble. The device is envisioned to be a two-gap, three-electrode instrument constructed from concentric nickel-plated alumina cylinders and using a noble gas–nitrogen fill-gas. We report the results of measurements and calculations of the response of fill gasses, impurity migration in nickel alloy, brazing of the alumina insulator, and thermodynamic calculations.

  10. Thermoelastic properties of minerals at high temperature

    Indian Academy of Sciences (India)

    Sanjay Upadhyay; Hem Chandra; Meenakashi Joshi; Deepika P Joshi

    2011-01-01

    The knowledge of elasticity of the minerals is useful for interpreting the structure and composition of the lower mantle and also in seismic studies. The purpose of the present study is to discuss a simple and straightforward method for evaluating thermoelastic properties of minerals at high temperatures. We have extended the Kumar’s formulation by taking into the account the concept of anharmonicity in minerals above the Debye temperature (D). In our present study, we have investigated the thermophysical properties of two minerals (pyrope-rich garnet and MgAl2O4) under high temperatures and calculated the second-order elastic constant () and bulk modulus (T) of the above minerals, in two cases first by taking Anderson–Gruneisen parameter (T) as temperature-independent and then by treating T as temperature-dependent parameter. The results obtained when T is temperature-dependent are in close agreement with experimental data.

  11. Low to high temperature energy conversion system

    Science.gov (United States)

    Miller, C. G. (Inventor)

    1977-01-01

    A method for converting heat energy from low temperature heat sources to higher temperature was developed. It consists of a decomposition chamber in which ammonia is decomposed into hydrogen and nitrogen by absorbing heat of decomposition from a low temperature energy source. A recombination reaction then takes place which increases the temperature of a fluid significantly. The system is of use for the efficient operation of compact or low capital investment turbine driven electrical generators, or in other applications, to enable chemical reactions that have a critical lower temperature to be used. The system also recovers heat energy from low temperature heat sources, such as solar collectors or geothermal sources, and converts it to high temperatures.

  12. Sandia_HighTemperatureComponentEvaluation_2015

    Energy Technology Data Exchange (ETDEWEB)

    Cashion, Avery T. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2015-03-01

    The objective of this project is to perform independent evaluation of high temperature components to determine their suitability for use in high temperature geothermal tools. Development of high temperature components has been increasing rapidly due to demand from the high temperature oil and gas exploration and aerospace industries. Many of these new components are at the late prototype or first production stage of development and could benefit from third party evaluation of functionality and lifetime at elevated temperatures. In addition to independent testing of new components, this project recognizes that there is a paucity of commercial-off-the-shelf COTS components rated for geothermal temperatures. As such, high-temperature circuit designers often must dedicate considerable time and resources to determine if a component exists that they may be able to knead performance out of to meet their requirements. This project aids tool developers by characterization of select COTS component performances beyond published temperature specifications. The process for selecting components includes public announcements of project intent (e.g., FedBizOps), direct discussions with candidate manufacturers,and coordination with other DOE funded programs.

  13. Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

    Energy Technology Data Exchange (ETDEWEB)

    Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

    2016-06-01

    Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

  14. Dimensionality of high temperature superconductivity in oxides

    Science.gov (United States)

    Chu, C. W.

    1989-01-01

    Many models have been proposed to account for the high temperature superconductivity observed in oxide systems. Almost all of these models proposed are based on the uncoupled low dimensional carrier Cu-O layers of the oxides. Results of several experiments are presented and discussed. They suggest that the high temperature superconductivity observed cannot be strictly two- or one-dimensional, and that the environment between the Cu-O layers and the interlayer coupling play an important role in the occurrence of such high temperature superconductivity. A comment on the very short coherence length reported is also made.

  15. Aeronautical applications of high-temperature superconductors

    Science.gov (United States)

    Turney, George E.; Luidens, Roger W.; Uherka, Kenneth; Hull, John

    1989-01-01

    The successful development of high-temperature superconductors (HTS) could have a major impact on future aeronautical propulsion and aeronautical flight vehicle systems. A preliminary examination of the potential application of HTS for aeronautics indicates that significant benefits may be realized through the development and implementation of these newly discovered materials. Applications of high-temperature superconductors (currently substantiated at 95 k) were envisioned for several classes of aeronautical systems, including subsonic and supersonic transports, hypersonic aircraft, V/STOL aircraft, rotorcraft, and solar, microwave and laser powered aircraft. Introduced and described are the particular applications and potential benefits of high-temperature superconductors as related to aeronautics and/or aeronautical systems.

  16. Aeronautical applications of high-temperature superconductors

    Science.gov (United States)

    Turney, George E.; Luidens, Roger W.; Uherka, Kenneth; Hull, John

    1989-01-01

    The successful development of high-temperature superconductors (HTS) could have a major impact on future aeronautical propulsion and aeronautical flight vehicle systems. A preliminary examination of the potential application of HTS for aeronautics indicates that significant benefits may be realized through the development and implementation of these newly discovered materials. Applications of high-temperature superconductors (currently substantiated at 95 K) were envisioned for several classes of aeronautical systems, including subsonic and supersonic transports, hypersonic aircraft, V/STOL aircraft, rotorcraft, and solar, microwave and laser powered aircraft. Introduced and described are the particular applications and potential benefits of high-temperature superconductors as related to aeronautics and/or aeronautical systems.

  17. High temperature and pressure alkaline electrolysis

    DEFF Research Database (Denmark)

    Allebrod, Frank; Chatzichristodoulou, Christodoulos; Mogensen, Mogens Bjerg

    2013-01-01

    the operational temperature and pressure to produce pressurized hydrogen at high rate (m3 H2·h-1·m-2 cell area) and high electrical efficiency. This work describes an exploratory technical study of the possibility to produce hydrogen and oxygen with a new type of alkaline electrolysis cell at high temperatures...... for immobilization of aqueous KOH solutions. Electrolysis cells with this electrolyte and metal foam based gas diffusion electrodes were successfully demonstrated at temperatures up to 250 °C at 40 bar. Different electro-catalysts were tested in order to reduce the oxygen and hydrogen overpotentials. Current...

  18. Symposium on high temperature and materials chemistry

    Energy Technology Data Exchange (ETDEWEB)

    1989-10-01

    This volume contains the written proceedings of the Symposium on High Temperature and Materials Chemistry held in Berkeley, California on October 24--25, 1989. The Symposium was sponsored by the Materials and Chemical Sciences Division of Lawrence Berkeley Laboratory and by the College of Chemistry of the University of California at Berkeley to discuss directions, trends, and accomplishments in the field of high temperature and materials chemistry. Its purpose was to provide a snapshot of high temperature and materials chemistry and, in so doing, to define status and directions.

  19. Silicon Carbide Nanotube Oxidation at High Temperatures

    Science.gov (United States)

    Ahlborg, Nadia; Zhu, Dongming

    2012-01-01

    Silicon Carbide Nanotubes (SiCNTs) have high mechanical strength and also have many potential functional applications. In this study, SiCNTs were investigated for use in strengthening high temperature silicate and oxide materials for high performance ceramic nanocomposites and environmental barrier coating bond coats. The high · temperature oxidation behavior of the nanotubes was of particular interest. The SiCNTs were synthesized by a direct reactive conversion process of multiwall carbon nanotubes and silicon at high temperature. Thermogravimetric analysis (TGA) was used to study the oxidation kinetics of SiCNTs at temperatures ranging from 800degC to1300degC. The specific oxidation mechanisms were also investigated.

  20. Development of high temperature capable piezoelectric sensors

    Science.gov (United States)

    Suprock, Andrew D.; Tittmann, Bernhard R.

    2017-02-01

    The objective of the project was to investigate the influence of the temperature effect on ultrasonic transducers based on a comparison of the effects of high temperature conditions versus those of high temperature and irradiation on the transducer system. There was also a preliminary move towards the establishment of the means for optimizing the bulk single crystal transducer fabrication process in order to achieve peak efficiency and maximum effectiveness in both irradiated and non-irradiated high temperature applications. Optimization of the material components within the transducer will greatly increase non-destructive testing abilities for industry, structural health monitoring. Here is presented a progress report on the testing of several different piezoelectric materials under high temperature conditions. The viability of aluminum nitride (AlN) as a transducer material in high temperature conditions has been previously explored [1] and has been further tested to ensure reliability. Bistmuth Titanate (BiT) has also been tested and has displayed excellent effectiveness for high temperature application.

  1. Surface development of an aluminum brazing sheet during heating studied by XPEEM and XPS

    Science.gov (United States)

    Rullik, L.; Bertram, F.; Niu, Y. R.; Evertsson, J.; Stenqvist, T.; Zakharov, A. A.; Mikkelsen, A.; Lundgren, E.

    2016-10-01

    X-ray photoelectron emission microscopy (XPEEM) was used in combination with other microscopic and spectroscopic techniques to follow the surface development of an aluminum brazing sheet during heating. The studied aluminum alloy sheet is a composite material designed for vacuum brazing. Its surface is covered with a native aluminum oxide film. Changes in the chemical state of the alloying elements and the composition of the surface layer were detected during heating to the melting temperature. It was found that Mg segregates to the surface upon heating, and the measurements indicate the formation of magnesium aluminate. During the heating the aluminum oxide as well as the silicon is observed to disappear from the surface. Our measurements is in agreement with previous studies observing a break-up of the oxide and the outflow of the braze cladding onto the surface, a process assisted by the Mg segregation and reaction with surface oxygen. This study also demonstrates how XPEEM can be utilized to study complex industrial materials.

  2. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    Science.gov (United States)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  3. High Temperature Fiberoptic Thermal Imaging System Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The proposed Phase 1 program will fabricate and demonstrate a small diameter single fiber endoscope that can perform high temperature thermal imaging in a jet engine...

  4. High Temperature Self-Healing Metallic Composite

    Science.gov (United States)

    Kutelia, E. R.; Bakhtiyarov, S. I.; Tsurtsumia, O. O.; Bakhtiyarov, A. S.; Eristavi, B.

    2012-01-01

    This work presents the possibility to realize the self healing mechanisms for heterogeneous architectural metal/ceramic high temperature sandwich thermal barrier coating systems on the surfaces refractory metals by analogy of wound healing in the skin.

  5. High Temperature Capacitors for Venus Exploration Project

    Data.gov (United States)

    National Aeronautics and Space Administration — High temperature power electronics have become a vital aspect of future designs for power converters in spacecraft, battle zone electric power, satellite power...

  6. Panel report on high temperature ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Nolet, T C [ed.

    1979-01-01

    Fundamental research is reported concerning high temperature ceramics for application in turbines, engines, batteries, gasifiers, MHD, fuel cells, heat exchangers, and hot wall combustors. Ceramics microstructure and behavior are included. (FS)

  7. Application Fields of High-Temperature Superconductors

    OpenAIRE

    Hott, Roland

    2003-01-01

    Potential application fields for cuprate high-temperature superconductors (HTS) and the status of respective projects are reviewed. The availability of a reliable and inexpensive cooling technique will be essential for a future broad acceptance of HTS applications.

  8. Measuring Moduli Of Elasticity At High Temperatures

    Science.gov (United States)

    Wolfenden, Alan

    1993-01-01

    Shorter, squatter specimens and higher frequencies used in ultrasonic measurement technique. Improved version of piezo-electric ultrasonic composite oscillator technique used to measure moduli of elasticity of solid materials at high temperatures.

  9. Silicon carbide, an emerging high temperature semiconductor

    Science.gov (United States)

    Matus, Lawrence G.; Powell, J. Anthony

    1991-01-01

    In recent years, the aerospace propulsion and space power communities have expressed a growing need for electronic devices that are capable of sustained high temperature operation. Applications for high temperature electronic devices include development instrumentation within engines, engine control, and condition monitoring systems, and power conditioning and control systems for space platforms and satellites. Other earth-based applications include deep-well drilling instrumentation, nuclear reactor instrumentation and control, and automotive sensors. To meet the needs of these applications, the High Temperature Electronics Program at the Lewis Research Center is developing silicon carbide (SiC) as a high temperature semiconductor material. Research is focussed on developing the crystal growth, characterization, and device fabrication technologies necessary to produce a family of silicon carbide electronic devices and integrated sensors. The progress made in developing silicon carbide is presented, and the challenges that lie ahead are discussed.

  10. Novel High Temperature Strain Gauge Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Advanced high-temperature sensor technology and bonding methods are of great interests in designing and developing advanced future aircraft. Current state-of-the-art...

  11. High temperature superconductors and other superfluids

    CERN Document Server

    Alexandrov, A S

    2017-01-01

    Written by eminent researchers in the field, this text describes the theory of superconductivity and superfluidity starting from liquid helium and a charged Bose-gas. It also discusses the modern bipolaron theory of strongly coupled superconductors, which explains the basic physical properties of high-temperature superconductors. This book will be of interest to fourth year graduate and postgraduate students, specialist libraries, information centres and chemists working in high-temperature superconductivity.

  12. PLA recycling by hydrolysis at high temperature

    Science.gov (United States)

    Cristina, Annesini Maria; Rosaria, Augelletti; Sara, Frattari; Fausto, Gironi

    2016-05-01

    In this work the process of PLA hydrolysis at high temperature was studied, in order to evaluate the possibility of chemical recycling of this polymer bio-based. In particular, the possibility to obtain the monomer of lactic acid from PLA degradation was investigated. The results of some preliminary tests, performed in a laboratory batch reactor at high temperature, are presented: the experimental results show that the complete degradation of PLA can be obtained in relatively low reaction times.

  13. Recent developments in high temperature organic polymers

    Science.gov (United States)

    Hergenrother, P. M.

    1991-01-01

    Developments in high temperature organic polymers during the last 5 years with major emphasis on polyimides and poly(arylene ether)s are discussed. Specific polymers or series of polymers have been selected to demonstrate unique properties or the effect chemical structure has upon certain properties. This article is not intended to be a comprehensive review of high temperature polymer advancements during the last 5 years.

  14. 钎焊真空度对铜与铪钎焊接头组织及性能的影响%Effects of Brazing Vacuum Degree on Microstructure and Mechanical Properties of Copper and Hafnium Brazed Joints

    Institute of Scientific and Technical Information of China (English)

    路希龙; 刘平; 刘新宽; 陈小红; 何代华; 李伟

    2014-01-01

    采用72Ag-28Cu钎料对铜与铪进行真空钎焊试验.钎焊温度为840℃,保温时间为15 min,真空度试验范围为5.0×10-2~8.0 Pa.研究了钎焊真空度对铜与铪钎焊接头组织及性能的影响,采用场发射扫描电子显微镜(FESEM)观察钎焊接头的组织形貌,采用ZWICK Z050电子万能材料试验机测试接头剪切强度.结果表明:随着钎焊真空度的升高,接头剪切强度呈先升高后降低的趋势;在钎焊温度为840℃、保温时间为15 min时,较佳的钎焊真空度为2.0×10-1 Pa.%Copper and hafnium was brazed with 72Ag-28Cu filler metal in vacuum on condition that the brazing temperature is 840℃ ,the holding time is 1 5 minutes and the vacuum degree is 5.0 × 10-2-8.0 Pa. The effects of brazing vacuum degree on microstructure and mechanical properties of the copper and hafnium brazing joints were studied based on the microstructure and morphology of the brazing joints observed by scanning electron microscope (FESEM)and the shear strength of the joints tested with electrical universal material testing machine ZWICK-Z050.The results show that,with the increase of the brazing vacuum degree,the shear strength of joints increased first and then decreased.When the brazing temperature is 840 ℃ and the holding time is 15 minutes,the best vacuum degree is 2.0×10-1 Pa.

  15. High-temperature discontinuously reinforced aluminum

    Science.gov (United States)

    Zedalis, M. S.; Bryant, J. D.; Gilman, P. S.; Das, S. K.

    1991-08-01

    High-temperature discontinuously reinforced aluminum (HTDRA) composites have been developed for elevated-temperature applications by incorporating SiC particulate reinforcement into a rapidly solidified, high-temperature Al-Fe-V-Si (alloy 8009) matrix. HTDRA combines the superior elevated-temperature strength, stability and corrosion resistance of the 8009 matrix with the excellent specific stiffness and abrasion resistance of the discontinuous SiC particulate reinforcement. On a specific stiffness basis, HTDRA is competitive with Ti-6-Al-4V and 17-4 PH stainless steel to temperatures approaching 480°C. Potential aerospace applications being considered for HTDRA include aircraft wing skins, missile bodies, and miscellaneous engine, spacecraft and hypersonic vehicle components.

  16. Laser Plasma Coupling for High Temperature Hohlraums

    Energy Technology Data Exchange (ETDEWEB)

    Kruer, W.

    1999-11-04

    Simple scaling models indicate that quite high radiation temperatures can be achieved in hohlraums driven with the National Ignition Facility. A scaling estimate for the radiation temperature versus pulse duration for different size NIF hohlraums is shown in Figure 1. Note that a radiation temperature of about 650 ev is projected for a so-called scale 1 hohlraum (length 2.6mm, diameter 1.6mm). With such high temperature hohlraums, for example, opacity experiments could be carried out using more relevant high Z materials rather than low Z surrogates. These projections of high temperature hohlraums are uncertain, since the scaling model does not allow for the very strongly-driven laser plasma coupling physics. Lasnex calculations have been carried out to estimate the plasma and irradiation conditions in a scale 1 hohlraum driven by NIF. Linear instability gains as high as exp(100) have been found for stimulated Brillouin scattering, and other laser-driven instabilities are also far above their thresholds. More understanding of the very strongly-driven coupling physics is clearly needed in order to more realistically assess and improve the prospects for high temperature hohlraums. Not surprisingly, this regime has been avoided for inertial fusion applications and so is relatively unexplored.

  17. Relativistic QED Plasma at Extremely High Temperature

    CERN Document Server

    Masood, Samina S

    2016-01-01

    Renormalization scheme of QED (Quantum Electrodynamics) at high temperatures is used to calculate the effective parameters of relativistic plasma in the early universe. Renormalization constants of QED play role of effective parameters of the theory and can be used to determine the collective behavior of the medium. We explicitly show that the dielectric constant, magnetic reluctivity, Debye length and the plasma frequency depend on temperature in the early universe. Propagation speed, refractive index, plasma frequency and Debye shielding length of a QED plasma are computed at extremely high temperatures in the early universe. We also found the favorable conditions for the relativistic plasma from this calculations.

  18. Melt processed high-temperature superconductors

    CERN Document Server

    1993-01-01

    The achievement of large critical currents is critical to the applications of high-temperature superconductors. Recent developments have shown that melt processing is suitable for producing high J c oxide superconductors. Using magnetic forces between such high J c oxide superconductors and magnets, a person could be levitated.This book has grown largely out of research works on melt processing of high-temperature superconductors conducted at ISTEC Superconductivity Research Laboratory. The chapters build on melt processing, microstructural characterization, fundamentals of flux pinning, criti

  19. Issues of low activation brazing of SiC f/SiC composites by using alloys without free silicon

    Science.gov (United States)

    Riccardi, B.; Nannetti, C. A.; Petrisor, T.; Woltersdorf, J.; Pippel, E.; Libera, S.; Pilloni, L.

    2004-08-01

    The paper presents a novel low activation brazing technique for SiC f/SiC composites. The brazing alloy does not contain free silicon and is based on the use of a Si-44Cr at.% eutectic and the intermetallic CrSi 2 (melting temperatures 1390 and 1490 °C, respectively). These are advantageous because the melting point is low enough to avoid degradation of the advanced fibres and of the interphases in the composite, and the Si-Cr intermetallics are chemically compatible with silicon carbide. Both the eutectic and the intermetallic were prepared before brazing operations by melting a Si-Cr mixture. The joining was performed under vacuum (about 10 -4 Pa). Systematic investigations of the microstructure and of the nanochemistry (TEM, EELS, ELNES) of the Si-Cr joints reveal that direct chemical Si-Si, Cr-C and Si-Cr bonds across the interface are responsible for the adhesion: the interfaces were proved to be nearly atomically sharp and adhesive. Altogether, this brazing procedure enables joints with sufficient strength and with a microstructure comparable with that of the starting powders to be obtained.

  20. From Coin to Medal: A Metallurgical Study of the Brazing Drop on a 19th Century Scudo

    Science.gov (United States)

    Breda, M.; Canovaro, C.; Pérez, A. F. Miranda; Calliari, I.

    2012-11-01

    In the past, it was customary to use out-of-circulation coins as pendants by brazing a peg or ring on the edge of the coin in order to transform it into a devotional or decorative object; this practice was very common for specimens of the Papal States, especially for silver coins. This metallurgical investigation of a 19th century Scudo aimed to relate the internal structure of the coin to the minting technology with a special focus on the brazing drop, in order to provide information on the solidification microstructure arising from a strongly nonequilibrium process such as brazing. The results show that the Ag content in the coin ranges from 92% in the bulk up to 97% on the surface, due to enrichment, while analysis of the brazing revealed that it consists of an Ag-Cu-Zn-Pb alloy, for which the melting temperature has been estimated. Considering the distribution of minor elements, Zn segregates in the secondary (Cu-rich) β-dendrites and inside the whole eutectic structure, while Pb is only present in the Ag-based phases and seems to reduce the solubility of Zn inside the primary (Ag-rich) α-dendrites.

  1. Brazing of Ti2AlNb Based Alloy with Amorphous Ti-Cu-Zr-Ni Filler

    Institute of Scientific and Technical Information of China (English)

    WANG Gang; HUANG Yongjiang; WANG Guochao; SHEN Jun; CHEN Zhihao

    2015-01-01

    Amorphous Ti-Cu-Zr-Nifi ller foils with low melting point of 1 133 K were synthesized using a melt-spinning method in argon atmosphere. A Ti2AlNb based alloy was brazed at 1 153-1 223 K for 600-3 000 s. The effects of brazing temperature (Tb) and time (tb) on the shear strength of the joints were investigated. The results showed that the joint strength was signifi cantly affected by the reaction layer thickness. The optimum brazing parameters can be determined as follows:Tb=1 173 K, and tb=600 s. The maximum tensile strength of the joint obtained can reach 260 MPa. Furthermore, the activation energyQand the growth velocityA0 of the reaction layer in the brazed joints were calculated to be 161.742 kJ/mol and 0.213 m2/s, respectively. The growth of the reaction layer (y) could be expressed by the expression:y2 =0.213exp(−19 454/Tb)tb.

  2. High Temperature, Wireless Seismometer Sensor for Venus

    Science.gov (United States)

    Ponchak, George E.; Scardelletti, Maximilian C.; Taylor, Brandt; Beard, Steve; Meredith, Roger D.; Beheim, Glenn M.; Hunter Gary W.; Kiefer, Walter S.

    2012-01-01

    Space agency mission plans state the need to measure the seismic activity on Venus. Because of the high temperature on Venus (462? C average surface temperature) and the difficulty in placing and wiring multiple sensors using robots, a high temperature, wireless sensor using a wide bandgap semiconductor is an attractive option. This paper presents the description and proof of concept measurements of a high temperature, wireless seismometer sensor for Venus. A variation in inductance of a coil caused by the movement of an aluminum probe held in the coil and attached to a balanced leaf-spring seismometer causes a variation of 700 Hz in the transmitted signal from the oscillator/sensor system at 426? C. This result indicates that the concept may be used on Venus.

  3. High temperature flexible ultrasonic transducers for structural health monitoring and NDT

    Energy Technology Data Exchange (ETDEWEB)

    Shih, J.L. [McGill Univ., Montreal, PQ (Canada). Dept. of Electrical and Computer Engineering; Kobayashi, M.; Jen, C.K.; Tatibouet, J. [National Research Council of Canada, Boucherville, PQ (Canada). Industrial Materials Inst.; Mrad, N. [Department of National Defence, Ottawa, ON (Canada). Air Vehicles Research Station

    2009-07-01

    Ultrasonic techniques are often used for non-destructive testing (NDT) and structural health monitoring (SHM) of pipes in nuclear and fossil fuel power plants, petrochemical plants and other structures as a method to improve safety and extend the service life of the structure. In such applications, ultrasonic transducers (UTs) must be able to operate at high temperature, and must come in contact with structures that have surfaces with different curvatures. As such, flexible UTs (FUTs) are most suitable because they ensure self-alignment to the object's surface. The purpose of this study was to develop FUTs that have high flexibility similar to commercially available polyvinylidene fluoride PVDF FUTs, but which can operate at up to at least 150 degrees C and have a high ultrasonic performance comparable to commercial broadband UTs. The fabrication of the FUT consisted of a sol-gel based sensor fabrication process. The substrate was a 75 {mu}m thick titanium (Ti) membrane, a piezoelectric composite with a thickness larger than 85 {mu}m and a top electrode. The ultrasonic performance of the FUT in terms of signal strength was found to be at least as good as commercially available broadband ultrasonic transducers at room temperature. Onsite gluing and brazing installation techniques which bond the FUTs onto steel pipes for SHM and NDT purposes up to 100 and 150 degrees C were developed, respectively. The best thickness measurement accuracy of FUT at 150 degrees C was estimated to be 26 {mu}m. 18 refs., 2 tabs., 6 figs.

  4. High-temperature granulites and supercontinents

    Institute of Scientific and Technical Information of China (English)

    J.L.R. Touret; M. Santosh; J.M. Huizenga

    2016-01-01

    The formation of continents involves a combination of magmatic and metamorphic processes. These processes become indistinguishable at the crust-mantle interface, where the pressure-temperature (P-T) conditions of (ultra) high-temperature granulites and magmatic rocks are similar. Continents grow laterally, by magmatic activity above oceanic subduction zones (high-pressure metamorphic setting), and vertically by accumulation of mantle-derived magmas at the base of the crust (high-temperature metamorphic setting). Both events are separated from each other in time; the vertical accretion post-dating lateral growth by several tens of millions of years. Fluid inclusion data indicate that during the high-temperature metamorphic episode the granulite lower crust is invaded by large amounts of low H2O-activity fluids including high-density CO2 and concentrated saline solutions (brines). These fluids are expelled from the lower crust to higher crustal levels at the end of the high-grade metamorphic event. The final amalgamation of supercontinents corresponds to episodes of ultra-high temperature metamorphism involving large-scale accumulation of these low-water activity fluids in the lower crust. This accumulation causes tectonic instability, which together with the heat input from the sub-continental lithospheric mantle, leads to the disruption of supercontinents. Thus, the fragmentation of a supercontinent is already programmed at the time of its amalgamation.

  5. High-temperature granulites and supercontinents

    Directory of Open Access Journals (Sweden)

    J.L.R. Touret

    2016-01-01

    Full Text Available The formation of continents involves a combination of magmatic and metamorphic processes. These processes become indistinguishable at the crust-mantle interface, where the pressure-temperature (P-T conditions of (ultra high-temperature granulites and magmatic rocks are similar. Continents grow laterally, by magmatic activity above oceanic subduction zones (high-pressure metamorphic setting, and vertically by accumulation of mantle-derived magmas at the base of the crust (high-temperature metamorphic setting. Both events are separated from each other in time; the vertical accretion postdating lateral growth by several tens of millions of years. Fluid inclusion data indicate that during the high-temperature metamorphic episode the granulite lower crust is invaded by large amounts of low H2O-activity fluids including high-density CO2 and concentrated saline solutions (brines. These fluids are expelled from the lower crust to higher crustal levels at the end of the high-grade metamorphic event. The final amalgamation of supercontinents corresponds to episodes of ultra-high temperature metamorphism involving large-scale accumulation of these low-water activity fluids in the lower crust. This accumulation causes tectonic instability, which together with the heat input from the sub-continental lithospheric mantle, leads to the disruption of supercontinents. Thus, the fragmentation of a supercontinent is already programmed at the time of its amalgamation.

  6. High-entropy alloys as high-temperature thermoelectric materials

    Energy Technology Data Exchange (ETDEWEB)

    Shafeie, Samrand [Surface and Microstructure Engineering Group, Materials and Manufacturing Technology, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Department of Chemistry and Chemical Engineering, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Guo, Sheng, E-mail: sheng.guo@chalmers.se [Surface and Microstructure Engineering Group, Materials and Manufacturing Technology, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Hu, Qiang [Institute of Applied Physics, Jiangxi Academy of Sciences, Nanchang 330029 (China); Fahlquist, Henrik [Bruker AXS Nordic AB, 17067 Solna (Sweden); Erhart, Paul [Department of Applied Physics, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Palmqvist, Anders, E-mail: anders.palmqvist@chalmers.se [Department of Chemistry and Chemical Engineering, Chalmers University of Technology, SE-41296 Gothenburg (Sweden)

    2015-11-14

    Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials.

  7. High-entropy alloys as high-temperature thermoelectric materials

    Science.gov (United States)

    Shafeie, Samrand; Guo, Sheng; Hu, Qiang; Fahlquist, Henrik; Erhart, Paul; Palmqvist, Anders

    2015-11-01

    Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials.

  8. Investigation of welding and brazing of molybdenum and TZM alloy tubes

    Science.gov (United States)

    Lundblad, Wayne E.

    1991-01-01

    This effort involved investigating the welding and brazing techniques of molybdenum tubes to be used as cartridges in the crystal growth cartridge. Information is given in the form of charts and photomicrographs. It was found that the recrystallization temperature of molybdenum can be increased by alloying it with 0.5 percent titanium and 0.1 percent zirconium. Recrystallization temperatures for this alloy, known as TZM, become significant around 2500 F. A series of microhardness tests were run on samples of virgin and heat soaked TZM. The test results are given in tabular form. It was concluded that powder metallurgy TZM may be an acceptable cartridge material.

  9. High-temperature superconducting conductors and cables

    Energy Technology Data Exchange (ETDEWEB)

    Peterson, D.E.; Maley, M.P.; Boulaevskii, L.; Willis, J.O.; Coulter, J.Y.; Ullmann, J.L.; Cho, Jin; Fleshler, S.

    1996-09-01

    This is the final report of a 3-year LDRD project at LANL. High-temperature superconductivity (HTS) promises more efficient and powerful electrical devices such as motors, generators, and power transmission cables; however this depends on developing HTS conductors that sustain high current densities J{sub c} in high magnetic fields at temperatures near liq. N2`s bp. Our early work concentrated on Cu oxides but at present, long wire and tape conductors can be best made from BSCCO compounds with high J{sub c} at low temperatures, but which are degraded severely at temperatures of interest. This problem is associated with thermally activated motion of magnetic flux lines in BSCCO. Reducing these dc losses at higher temperatures will require a high density of microscopic defects that will pin flux lines and inhibit their motion. Recently it was shown that optimum defects can be produced by small tracks formed by passage of energetic heavy ions. Such defects result when Bi is bombarded with high energy protons. The longer range of protons in matter suggests the possibility of application to tape conductors. AC losses are a major limitation in many applications of superconductivity such as power transmission. The improved pinning of flux lines reduces ac losses, but optimization also involves other factors. Measuring and characterizing these losses with respect to material parameters and conductor design is essential to successful development of ac devices.

  10. Failure Assessment of Stainless Steel and Titanium Brazed Joints

    Science.gov (United States)

    Flom, Yury A.

    2012-01-01

    Following successful application of Coulomb-Mohr and interaction equations for evaluation of safety margins in Albemet 162 brazed joints, two additional base metal/filler metal systems were investigated. Specimens consisting of stainless steel brazed with silver-base filler metal and titanium brazed with 1100 Al alloy were tested to failure under combined action of tensile, shear, bending and torsion loads. Finite Element Analysis (FEA), hand calculations and digital image comparison (DIC) techniques were used to estimate failure stresses and construct Failure Assessment Diagrams (FAD). This study confirms that interaction equation R(sub sigma) + R(sub tau) = 1, where R(sub sigma) and R(sub t u) are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in stainless steel and titanium brazed joints.

  11. COMPARATION BETWEEN NONDESTRUCTIVE TESTING METHODS FOR THE ALUMINIUM BRAZED PIECES

    Directory of Open Access Journals (Sweden)

    Dan NIŢOI

    2014-05-01

    Full Text Available Presented paper refers to different control methods used in aluminium brazed joining because of possible defects. Low joining complexity permits exact damages position in relation with materials geometry.

  12. Laser brazing with filler wire for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    Feng Xiaosong; Li Liqun; Chen Yanbin; Zhou Shanbao

    2005-01-01

    The process properties and interface behavior of CO2 laser brazing with automatic wire feed for galvanized steel sheets were investigated , in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicalar α solid solution was found on the filler metal side.

  13. High Temperature VARTM of Phenylethynyl Terminated Imides

    Science.gov (United States)

    Ghose, Sayata; Watson, Kent A.; Cano, Roberto J.; Britton, Sean M.; Jensen, Brian J.; Connell, John W.; Herring, Helen M.; Linberry, Quentin J.

    2009-01-01

    LaRC phenylethynyl terminated imide (PETI) resins were processed into composites using high temperature vacuum assisted resin transfer molding (VARTM). Although initial runs yielded composites with high void content, process modifications reduced voids to <3%. Photomicrographs were taken and void contents and T(sub g)s of the panels were determined.

  14. Reactive Plasticizers for High Temperature Quinoxaline Thermoplastics

    Science.gov (United States)

    1976-06-01

    involves essentially two steps, consolidation of boardy prepreg into sheet stock and thermoforming the sheet stock into structural components. A...problem associated with the fabrication process is the high temperatures required in both the consolidation and thermoforming operations. High processing

  15. Reactive Brazing of Carbon-Carbon Composites to Titanium

    Science.gov (United States)

    Shpargel, Tarah; Singh, M.; Morscher, Gregory; Asthana, Rajiv

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading.

  16. Active Metal Brazing of Carbon-Carbon Composites to Titanium

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Morscher, G.; Asthana, R.

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint which led to good wetting, spreading, and metallurgical bond formation via interdiffusion.

  17. Fluctuations and correlations in high temperature QCD

    CERN Document Server

    Bellwied, R; Fodor, Z; Katz, S D; Pasztor, A; Ratti, C; Szabo, K K

    2015-01-01

    We calculate second- and fourth-order cumulants of conserved charges in a temperature range stretching from the QCD transition region towards the realm of (resummed) perturbation theory. We perform lattice simulations with staggered quarks; the continuum extrapolation is based on $N_t=10\\dots24$ in the crossover-region and $N_t=8\\dots16$ at higher temperatures. We find that the Hadron Resonance Gas model predictions describe the lattice data rather well in the confined phase. At high temperatures (above $\\sim$250 MeV) we find agreement with the three-loop Hard Thermal Loop results.

  18. Ultra High Temperature Ceramics for aerospace applications

    OpenAIRE

    Jankowiak, A.; Justin, J.F.

    2014-01-01

    Après relecture une erreur est apparue dans le document et doit être retiré; International audience; The Ultra High Temperature Ceramics (UHTCs) are of great interest for different engineering sectors and notably the aerospace industry. Indeed, hypersonic flights, re-entry vehicles, propulsion applications and so on, require new materials that can perform in oxidizing or corrosive atmospheres at temperatures higher than 2000°C and sometimes, for long life-time. To fulfil these requirements, U...

  19. Effects of High Temperature on Collector Coatings

    Science.gov (United States)

    Lowery, J. R.

    1982-01-01

    Report reveals electroplated black chrome is good coating for concentrating collectors in which temperatures are in the 650 degrees-800 degrees F (340 degrees - 430 degrees C) range. Black chrome thermal emittance is low and solar-absorption properties are not seriously degraded at high temperatures. Black coatings are used to increase absorption of solar energy by base metal while decreasing emission of infrared energy. Coatings are intended to improve efficiency of solar collectors.

  20. Low Temperature Heating and High Temperature Cooling in Buildings

    DEFF Research Database (Denmark)

    Kazanci, Ongun Berk

    , a single-family house designed for plus-energy targets and equipped with a radiant water-based floor heating and cooling system was studied by means of full-scale measurements, dynamic building simulations and thermodynamic evaluation tools. Thermal indoor environment and energy performance of the house...... performance of heating and cooling systems for achieving the same thermal indoor environment. The results show that it is crucial to minimize the heating and cooling demands in the design phase since these demands determine the terminal units and heat sources and sinks that could be used. Low temperature...... heating and high temperature cooling systems (a radiant water-based floor heating and cooling system in this study) proved to be superior to compared systems, evaluated with different system analysis tools; energy, exergy, and entransy. Radiant systems should be coupled to appropriate heating and cooling...

  1. Effect of composition of titanium in silver-copper-titanium braze alloy on dissimilar laser brazing of binder-less cubic boron nitride and tungsten carbide

    Science.gov (United States)

    Sechi, Yoshihisa; Nagatsuka, Kimiaki; Nakata, Kazuhiro

    2014-08-01

    Laser brazing with Ti as an active element in silver-copper alloy braze metal has been carried out for binder-less cubic boron nitride and tungsten carbide, using silver-copper- titanium braze alloys with titanium content that varied between 0.28 mass% and 1.68 mass%. Observations of the interface using electron probe microanalysis and scanning acoustic microscopy show that efficient interface adhesion between binder-less cubic boron nitride and the silver-copper-titanium braze alloy was achieved for the braze with a titanium content of 0. 28 mass%.

  2. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  3. Annular beam shaping system for advanced 3D laser brazing

    Science.gov (United States)

    Pütsch, Oliver; Stollenwerk, Jochen; Kogel-Hollacher, Markus; Traub, Martin

    2012-10-01

    As laser brazing benefits from advantages such as smooth joints and small heat-affected zones, it has become established as a joining technology that is widely used in the automotive industry. With the processing of complex-shaped geometries, recent developed brazing heads suffer, however, from the need for continuous reorientation of the optical system and/or limited accessibility due to lateral wire feeding. This motivates the development of a laser brazing head with coaxial wire feeding and enhanced functionality. An optical system is designed that allows to generate an annular intensity distribution in the working zone. The utilization of complex optical components avoids obscuration of the optical path by the wire feeding. The new design overcomes the disadvantages of the state-of-the-art brazing heads with lateral wire feeding and benefits from the independence of direction while processing complex geometries. To increase the robustness of the brazing process, the beam path also includes a seam tracking system, leading to a more challenging design of the whole optical train. This paper mainly discusses the concept and the optical design of the coaxial brazing head, and also presents the results obtained with a prototype and selected application results.

  4. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    Science.gov (United States)

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  5. Joining of ultra-high temperature ceramics

    OpenAIRE

    Silvestroni, Laura; Sciti, Diletta; Esposito, Laura; Glaeser, Andreas

    2012-01-01

    In the last decade, ultra-high temperature ceramics raised renewed interest after the first studies in the 60's. Thanks to their high melting point, superior to any group of materials, and to their set of interesting physical and engineering properties, they find application in aerospace industry, propulsion field, as cladding materials in generation IV nuclear reactors and solar absorbers in novel HT CSP systems. Recent efforts were devoted to the achievement of high strength and toughness m...

  6. High temperature polymer electrolyte membrane fuel cells

    DEFF Research Database (Denmark)

    This book is a comprehensive review of high-temperature polymer electrolyte membrane fuel cells (PEMFCs). PEMFCs are the preferred fuel cells for a variety of applications such as automobiles, cogeneration of heat and power units, emergency power and portable electronics. The first 5 chapters...... of the book describe rationalization and illustration of approaches to high temperature PEM systems. Chapters 6 - 13 are devoted to fabrication, optimization and characterization of phosphoric acid-doped polybenzimidazole membranes, the very first electrolyte system that has demonstrated the concept...... of and motivated extensive research activity in the field. The last 11 chapters summarize the state-of-the-art of technological development of high temperature-PEMFCs based on acid doped PBI membranes including catalysts, electrodes, MEAs, bipolar plates, modelling, stacking, diagnostics and applications....

  7. Low toxicity high temperature PMR polyimide

    Science.gov (United States)

    Pater, Ruth H. (Inventor)

    1992-01-01

    In-situ polymerization of monomer reactants (PMR) type polyimides constitute an important class of ultra high performance composite matrix resins. PMR-15 is the best known and most widely used PMR polyimide. An object of the present invention is to provide a substantially improved high temperature PMR-15 system that exhibits better processability, toughness, and thermo-oxidative stability than PMR-15, as well as having a low toxicity. Another object is to provide new PMR polyimides that are useful as adhesives, moldings, and composite matrices. By the present invention, a new PMR polyimide comprises a mixture of the following compounds: 3,4'-oxydianiline (3,4'-ODA), NE, and BTDE which are then treated with heat. This PMR was designated LaRC-RP46 and has a broader processing window, better reproducibility of high quality composite parts, better elevated temperature mechanical properties, and higher retention of mechanical properties at an elevated temperature, particularly, at 371 C.

  8. High temperature superconductivity the road to higher critical temperature

    CERN Document Server

    Uchida, Shin-ichi

    2015-01-01

    This book presents an overview of material-specific factors that influence Tc and give rise to diverse Tc values for copper oxides and iron-based high- Tc superconductors on the basis of more than 25 years of experimental data, to most of which the author has made important contributions. The book then explains why both compounds are distinct from others with similar crystal structure and whether or not one can enhance Tc, which in turn gives a hint on the unresolved pairing mechanism. This is an unprecedented new approach to the problem of high-temperature superconductivity and thus will be inspiring to both specialists and non-specialists interested in this field.   Readers will receive in-depth information on the past, present, and future of high-temperature superconductors, along with special, updated information on what the real highest Tc values are and particularly on the possibility of enhancing Tc for each member material, which is important for application. At this time, the highest Tc has not been...

  9. High temperature and pressure alkaline electrolysis

    DEFF Research Database (Denmark)

    Allebrod, Frank; Chatzichristodoulou, Christodoulos; Mogensen, Mogens Bjerg

    2013-01-01

    and pressures. Two measurement systems were built to perform measurements under high pressures and at elevated temperatures of up to 95 bar and 250 °C, respectively. The conductivity of aqueous KOH and aqueous KOH immobilized in a porous SrTiO3 structure were investigated at elevated temperatures and high...... the operational temperature and pressure to produce pressurized hydrogen at high rate (m3 H2·h-1·m-2 cell area) and high electrical efficiency. This work describes an exploratory technical study of the possibility to produce hydrogen and oxygen with a new type of alkaline electrolysis cell at high temperatures...... concentrations of the electrolyte using the van der Pauw method in combination with electrochemical impedance spectroscopy (EIS). Conductivity values as high as 2.9 S cm-1 for 45 wt% KOH aqueous KOH and 0.84 S cm-1 for the immobilized KOH of the same concentration were measured at 200 °C. Porous SrTiO3 was used...

  10. Materials for high-temperature fuel cells

    CERN Document Server

    Jiang, San Ping; Lu, Max

    2013-01-01

    There are a large number of books available on fuel cells; however, the majority are on specific types of fuel cells such as solid oxide fuel cells, proton exchange membrane fuel cells, or on specific technical aspects of fuel cells, e.g., the system or stack engineering. Thus, there is a need for a book focused on materials requirements in fuel cells. Key Materials in High-Temperature Fuel Cells is a concise source of the most important and key materials and catalysts in high-temperature fuel cells with emphasis on the most important solid oxide fuel cells. A related book will cover key mater

  11. High Temperature Protonic Conductors by Melt Growth

    Science.gov (United States)

    2007-11-02

    ceramic materials of BaCe1 -xNdxO3-a and Ba3(CaNb2)O9 that exhibit high temperature protonic conductance and superior mechanical properties at elevated...TEM). The mechanical behavior BaCe1 -xNdxO3-a (x=0 to 0.2) and Ba3(CaNb2)O9 ceramics in the elastic, brittle and plastic regime will be studied...spatial variations of compositions in BaCe1 -xNdxO3-a and Ba3(CaNb2)O9 following high temperature wet atmosphere treatment will be measured using a

  12. High-temperature MAS-NMR at high spinning speeds.

    Science.gov (United States)

    Kirchhain, Holger; Holzinger, Julian; Mainka, Adrian; Spörhase, Andreas; Venkatachalam, Sabarinathan; Wixforth, Achim; van Wüllen, Leo

    2016-09-01

    A low cost version to enable high temperature MAS NMR experiments at temperatures of up to 700°C and spinning speeds of up to 10kHz is presented. The method relies on inductive heating using a metal coated rotor insert. The metal coating is accomplished via a two step process involving physical vapor deposition and galvanization.

  13. High Temperature Mechanisms for Venus Exploration

    Science.gov (United States)

    Ji, Jerri; Narine, Roop; Kumar, Nishant; Singh, Sase; Gorevan, Steven

    Future Venus missions, including New Frontiers Venus In-Situ Explorer and three Flagship Missions - Venus Geophysical Network, Venus Mobile Explorer and Venus Surface Sample Return all focus on searching for evidence of past climate change both on the surface and in the atmospheric composition as well as in the interior dynamics of the planet. In order to achieve these goals and objectives, many key technologies need to be developed for the Venus extreme environment. These key technologies include sample acquisition systems and other high-temperature mechanisms and mobility systems capable of extended operation when directly exposed to the Venus surface or lower atmosphere environment. Honeybee Robotics has developed two types of high temperature motors, the materials and components in both motors were selected based on the requirement to survive temperatures above a minimum of 460° C, at earth atmosphere. The prototype Switched Reluctance Motor (SRM) has been operated non-continuously for over 20 hours at Venus-like conditions (460° C temperature, mostly CO2 gas environment) and it remains functional. A drilling system, actuated by two SRMs was tested in Venus-like conditions, 460° C temperature and mostly CO2 gas environment, for more than 15 hours. The drill successfully completed three tests by drilling into chalk up to 6 inches deep in each test. A first generation Brushless DC (BLDC) Motor and high temperature resolver were also tested and the feasibility of the designs was demonstrated by the extended operation of both devices under Venus-like condition. Further development of the BLDC motor and resolver continues and these devices will, ultimately, be integrated into the development of a high temperature sample acquisition scoop and high temperature joint (awarded SBIR Phase II in October, 2007). Both the SR and BLDC motors will undergo extensive testing at Venus temperature and pressure (TRL6) and are expected to be mission ready before the next New

  14. High temperature reactors for cogeneration applications

    Energy Technology Data Exchange (ETDEWEB)

    Verfondern, Karl [Forschungszentrum Juelich (Germany). IEK-6; Allelein, Hans-Josef [Forschungszentrum Juelich (Germany). IEK-6; RWTH Aachen (Germany). Lehrstuhl fuer Reaktorsicherheit und -technik (LRST)

    2016-05-15

    There is a large potential for nuclear energy also in the non-electric heat market. Many industrial sectors have a high demand for process heat and steam at various levels of temperature and pressure to be provided for desalination of seawater, district heating, or chemical processes. The future generation of nuclear plants will be capable to enter the wide field of cogeneration of heat and power (CHP), to reduce waste heat and to increase efficiency. This requires an adjustment to multiple needs of the customers in terms of size and application. All Generation-IV concepts proposed are designed for coolant outlet temperatures above 500 C, which allow applications in the low and medium temperature range. A VHTR would even be able to cover the whole temperature range up to approx. 1 000 C.

  15. On-wafer high temperature characterization system

    Science.gov (United States)

    Teodorescu, L.; ǎghici, F., Dr; Rusu, I.; Brezeanu, G.

    2016-12-01

    In this work a on-wafer high temperature characterization system for wide bandgap semiconductor devices and circuits has been designed, implemented and tested. The proposed system can perform the wafer temperature adjustment in a large domain, from the room temperature up to 3000C with a resolution better than +/-0.50C. In order to obtain both low-noise measurements and low EMI, the heating element of the wafer chuck is supplied in two ways: one is from a DC linear power supply connected to the mains electricity, another one is from a second DC unit powered by batteries. An original temperature control algorithm, different from classical PID, is used to modify the power applied to the chuck.

  16. High-Temperature Shape Memory Polymers

    Science.gov (United States)

    Yoonessi, Mitra; Weiss, Robert A.

    2012-01-01

    physical conformation changes when exposed to an external stimulus, such as a change in temperature. Such materials have a permanent shape, but can be reshaped above a critical temperature and fixed into a temporary shape when cooled under stress to below the critical temperature. When reheated above the critical temperature (Tc, also sometimes called the triggering or switching temperature), the materials revert to the permanent shape. The current innovation involves a chemically treated (sulfonated, carboxylated, phosphonated, or other polar function group), high-temperature, semicrystalline thermoplastic poly(ether ether ketone) (Tg .140 C, Tm = 340 C) mix containing organometallic complexes (Zn++, Li+, or other metal, ammonium, or phosphonium salts), or high-temperature ionic liquids (e.g. hexafluorosilicate salt with 1-propyl-3- methyl imidazolium, Tm = 210 C) to form a network where dipolar or ionic interactions between the polymer and the low-molecular-weight or inorganic compound forms a complex that provides a physical crosslink. Hereafter, these compounds will be referred to as "additives". The polymer is semicrystalline, and the high-melt-point crystals provide a temporary crosslink that acts as a permanent crosslink just so long as the melting temperature is not exceeded. In this example case, the melting point is .340 C, and the shape memory critical temperature is between 150 and 250 C. PEEK is an engineering thermoplastic with a high Young fs modulus, nominally 3.6 GPa. An important aspect of the invention is the control of the PEEK functionalization (in this example, the sulfonation degree), and the thermal properties (i.e. melting point) of the additive, which determines the switching temperature. Because the compound is thermoplastic, it can be formed into the "permanent" shape by conventional plastics processing operations. In addition, the compound may be covalently cross - linked after forming the permanent shape by S-PEEK by applying ionizing

  17. High-Temperature Capacitor Polymer Films

    Science.gov (United States)

    Tan, Daniel; Zhang, Lili; Chen, Qin; Irwin, Patricia

    2014-12-01

    Film capacitor technology has been under development for over half a century to meet various applications such as direct-current link capacitors for transportation, converters/inverters for power electronics, controls for deep well drilling of oil and gas, direct energy weapons for military use, and high-frequency coupling circuitry. The biaxially oriented polypropylene film capacitor remains the state-of-the-art technology; however, it is not able to meet increasing demand for high-temperature (>125°C) applications. A number of dielectric materials capable of operating at high temperatures (>140°C) have attracted investigation, and their modifications are being pursued to achieve higher volumetric efficiency as well. This paper highlights the status of polymer dielectric film development and its feasibility for capacitor applications. High-temperature polymers such as polyetherimide (PEI), polyimide, and polyetheretherketone were the focus of our studies. PEI film was found to be the preferred choice for high-temperature film capacitor development due to its thermal stability, dielectric properties, and scalability.

  18. High temperature fatigue behaviour of intermetallics

    Indian Academy of Sciences (India)

    K Bhanu Sankara Rao

    2003-06-01

    There would be considerable benefits in developing new structural materials where high use temperatures and strength coupled with low density are minimum capabilities. Nickel and titanium aluminides exhibit considerable potential for near-term application in various branches of modern industry due to the number of property advantages they possess including low density, high melting temperature, high thermal conductivity, and excellent environmental resistance, and their amenability for significant improvment in creep and fatigue resistance through alloying. Reliability of intermetallics when used as engineering materials has not yet been fully established. Ductility and fracture toughness at room and intermediate temperatures continue to be lower than the desired values for production implementation. In this paper, progress made towards improving strain-controlled fatigue resistance of nickel and titanium aluminides is outlined. The effects of manufacturing processes and micro alloying on low cycle fatigue behaviour of NiAl are addressed. The effects of microstructure, temperature of testing, section thickness, brittle to ductile transition temperature, mean stress and environment on fatigue behaviour of same -TiAl alloys are discussed.

  19. Influence of laser energy input mode on joint interface characteristics in laser brazing with Cu-base filler metal

    Institute of Scientific and Technical Information of China (English)

    LI Li-qun; FENG Xiao-song; CHEN Yan-bin

    2008-01-01

    The flange butt joints of 1 mm-thick galvanized steel sheets were brazed with CuSi3 as filler metal at different laser heating modes. The microstructures and element distributions of joint interface were investigated by SEM and EDS. The results show that there is no obvious interface layer with the circular individual beam heating and lamellar Fe-Si intermetallic compound layer is found with dual-beam laser spot heating. With the irradiation of rectangular laser spot, the joint interface layer is also formed. The layer thickness is larger than that of dual-beam brazing and the layer shape is fiat so that intermetallic compounds trend to grow into cellular crystals. Moreover, the interface layer shape also depends on its position in the joint. Under the high heat input, dendritic or granular intermetallic compounds dispersively distribute in brazing seam adjacent to the interface, which is caused by the melting or dissolving of the base metal. According to the results, the brazing quality can be controlled by laser heating mode and processing parameters.

  20. High Accuracy, Miniature Pressure Sensor for Very High Temperatures Project

    Data.gov (United States)

    National Aeronautics and Space Administration — SiWave proposes to develop a compact, low-cost MEMS-based pressure sensor for very high temperatures and low pressures in hypersonic wind tunnels. Most currently...

  1. High Temperature Polymer Electrolyte Fuel Cells

    DEFF Research Database (Denmark)

    Fleige, Michael

    This thesis presents the development and application of electrochemical half-cell setups to study the catalytic reactions taking place in High Temperature Polymer Electrolyte Fuel Cells (HTPEM-FCs): (i) a pressurized electrochemical cell with integrated magnetically coupled rotating disk electrode...... of dissolved oxygen. A potential step method (hydrodynamic chronocoulometry) is evaluated for simultaneous measurement of diffusivity and solubility of oxygen by means of RDE. Finally, the ORR tests are extended to conc. H3PO4 at more relevant working temperatures and under increased oxygen pressure. Direct...... of platinumphosphoric acid. At room temperature, a relative slow ORR hindering process is active, which requires using a fast method (cyclic voltammetry with high scan rate / hydrodynamic chronocoulometry) to accurately measure the diffusion limited currents, and thus, oxygen diffusivity and solubility. In conc. H3PO4...

  2. Gravimeter using high-temperature superconductor bearing.

    Energy Technology Data Exchange (ETDEWEB)

    Hull, J. R.

    1998-09-11

    We have developed a sensitive gravimeter concept that uses an extremely low-friction bearing based on a permanent magnet (PM) levitated over a high-temperature superconductor (HTS). A mass is attached to the PM by means of a cantilevered beam, and the combination of PM and HTS forms a bearing platform that has low resistance to rotational motion but high resistance to horizontal, vertical, or tilting motion. The combination acts as a low-loss torsional pendulum that can be operated in any orientation. Gravity acts on the cantilevered beam and attached mass, accelerating them. Variations in gravity can be detected by time-of-flight acceleration, or by a control coil or electrode that would keep the mass stationary. Calculations suggest that the HTS gravimeter would be as sensitive as present-day superconducting gravimeters that need cooling to liquid helium temperatures, but the HTS gravimeter needs cooling only to liquid nitrogen temperatures.

  3. Melting Point Depression and Fast Diffusion in Nanostructured Brazing Fillers Confined Between Barrier Nanolayers

    Science.gov (United States)

    Kaptay, G.; Janczak-Rusch, J.; Jeurgens, L. P. H.

    2016-08-01

    Successful brazing using Cu-based nanostructured brazing fillers at temperatures much below the bulk melting temperature of Cu was recently demonstrated (Lehmert et al. in, Mater Trans 56:1015-1018, 2015). The Cu-based nano-fillers are composed of alternating nanolayers of Cu and a permeable, non-wetted AlN barrier. In this study, a thermodynamic model is derived to estimate the melting point depression (MPD) in such Cu/AlN nano-multilayers (NMLs) as function of the Cu nanolayer thickness. Depending on the melting route, the model predicts a MPD range of 238-609 K for Cu10nm/AlN10nm NMLs, which suggests a heterogeneous pre-melting temperature range of 750-1147 K (476-874 °C), which is consistent with experimental observations. As suggested by basic kinetic considerations, the observed Cu outflow to the NML surface at the temperatures of 723-1023 K (450-750 °C) can also be partially rationalized by fast solid-state diffusion of Cu along internal interfaces, especially for the higher temperatures.

  4. Nuclear and Quark Matter at High Temperature

    CERN Document Server

    Biro, T S; Schram, Z

    2016-01-01

    We review important ideas on nuclear and quark matter description on the basis of high- temperature field theory concepts, like resummation, dimensional reduction, interaction scale separation and spectral function modification in media. Statistical and thermodynamical concepts are spotted in the light of these methods concentrating on the - partially still open - problems of the hadronization process.

  5. Technology of high temperature organic coolant

    Energy Technology Data Exchange (ETDEWEB)

    Makin, R.S.; Vorobei, M.P.; Kuprienko, V.A.; Starkov, V.A.; Tsykanov, V.A.; Checketkin, Y.V. [Research Institute of Atomic Reactors, Ulyanovsk (Russian Federation)

    1993-12-31

    Research has been performed on the problems related to the use of high temperature organic coolants in small and medium nuclear power plants. The work performed and also the experience of operating the ARBUS reactor confirmed the inherent safety features, reliability, and enhanced safety margins of the plants with this type of coolants. The advantages of this system and research highlights are presented.

  6. Enamel for high-temperature superalloys

    Science.gov (United States)

    Levin, H.; Lent, W. E.

    1977-01-01

    Desired optical and high temperature enamel properties are obtained with glasses prepared from the system Li2O-ZrO2-nSiO2. Molar compositions range from n=4 to n=1.3, to which are added minor amounts in varying combinations of alumina, alkali fluorides, boric oxide, alkali oxides, and akaline earth oxides.

  7. Nuclear and quark matter at high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Biro, Tamas S. [H.A.S. Wigner Research Centre for Physics, Budapest (Hungary); Jakovac, Antal [Roland Eotvos University, Budapest (Hungary); Schram, Zsolt [University of Debrecen, Institute for Theoretical Physics, Debrecen (Hungary)

    2017-03-15

    We review important ideas on nuclear and quark matter description on the basis of high-temperature field theory concepts, like resummation, dimensional reduction, interaction scale separation and spectral function modification in media. Statistical and thermodynamical concepts are spotted in the light of these methods concentrating on the -partially still open- problems of the hadronization process. (orig.)

  8. Analysis of iron oxidation at high temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Slattery, J.C.; Peng, K.Y.; Gadalla, A.M.; Gadalla, N. [Texas A and M Univ., College Station, TX (United States). Dept. of Chemical Engineering

    1995-10-01

    A new theory for the high-temperature oxidation of iron is proposed, in which the rate-limiting step is ternary diffusion of ferric, ferrous, and oxygen ions in the iron oxides that are formed. The predictions of this theory are compared with previously published experimental data. The only thermodynamic information required is a phase diagram.

  9. Dynamics of Gauge Fields at High Temperature

    NARCIS (Netherlands)

    Nauta, B.J.

    2000-01-01

    An effective description of dynamical Bose fields is provided by the classical (high-temperature) limit of thermal field theory. The main subject of this thesis is to improve the ensuing classical field theory, that is, to include the dominant quantum corrections and to add counter terms for the Ray

  10. Photoemission studies of high-temperature superconductivity

    Energy Technology Data Exchange (ETDEWEB)

    Margaritondo, G. (Inst. de Physique Appliquee, Ecole Polytechnique Federale de Lausanne, CH-1015 Lausanne (CH))

    1990-11-01

    Photoemission spectroscopy has recently emerged as one of the leading techniques in the study of high-temperature superconductors. Relevant successes include the direct detection of the superconductivity gap, tests for departure from Fermi-liquid behavior, and many interface chemical studies with technological interest. The authors present a review of the fundamental and applied aspects of this technique.

  11. High-temperature carbidization of carboniferous rocks

    Science.gov (United States)

    Goldin, B. A.; Grass, V. E.; Nadutkin, A. V.; Nazarova, L. Yu.

    2009-08-01

    Processes of thermal metamorphism of carboniferous rocks have been studied experimentally. The conditions of high-temperature interaction of shungite carbon with components of the contained rocks, leading to formation of carbide compounds, have been determined. The results of this investigation contribute to the works on searching for new raw material for prospective material production.

  12. 10.3 High-temperature Instrumentation

    Science.gov (United States)

    Piazza, Anthony

    2008-01-01

    This viewgraph presentation describes high temperature instrumentation development from 1960-1970, 1980-1990 and 2000-present. The contents include: 1) Background; 2) Objective; 3) Application and Sensor; 4) Attachment Techniques; 5) Evaluation/Characterization Testing; and 6) Future testing.

  13. Anharmonic phonons and high-temperature superconductivity

    Energy Technology Data Exchange (ETDEWEB)

    Crespi, V.H.; Cohen, M.L. (Department of Physics, University of California at Berkeley, and Materials Sciences Division, Lawrence Berkeley Laboratory, Berkeley, California 94720 (United States))

    1993-07-01

    We examine a simple model of anharmonic phonons with application to the superconducting isotope effect. Linear and quadratic electron-phonon coupling are considered for various model potentials. The results of the model calculations are compared with the high-temperature superconductors La[sub 2[minus][ital x

  14. High-temperature langasite SAW oxygen sensor.

    Science.gov (United States)

    Zheng, Peng; Chin, Tao-Lun; Greve, David; Oppenheim, Irving; Malone, Vanessa; Cao, Limin

    2011-08-01

    High-temperature langasite SAW oxygen sensors using sputtered ZnO as a resistive gas-sensing layer were fabricated and tested. Sensitivity to oxygen gas was observed between 500°C to 700°C, with a sensitivity peak at about 625°C, consistent with the theoretical predictions of the acoustoelectric effect.

  15. Dynamics of Gauge Fields at High Temperature

    NARCIS (Netherlands)

    Nauta, B.J.

    2000-01-01

    An effective description of dynamical Bose fields is provided by the classical (high-temperature) limit of thermal field theory. The main subject of this thesis is to improve the ensuing classical field theory, that is, to include the dominant quantum corrections and to add counter terms for the Ray

  16. Solar-driven high temperature radiant cooling

    Institute of Scientific and Technical Information of China (English)

    SONG ZhaoPei; WANG RuZhu; ZHAI XiaoQiang

    2009-01-01

    Solar energy is widely used as one of the most important renewable energy. In addition to the growing applications of solar PV and solar water heater, solar cooling is also considered very valuable and the related researches are developing fast because of the synchronism between solar irradiance and building cooling load. Current studies mainly focus on the high temperature solar collector technique and heat-driven cooling technique, while little concern has been paid to the transport process of cooling power. In this paper, the high temperature radiant cooling is studied as an alternative way for transporting cooling power, and the performance of the combination of radiant ceiling and solar cooling is also studied. From simulation and theoretical analysis results, high temperature radiant cooling terminal shows better cooling power transportation ability against conventional air-conditioning terminal, and its thermal comfort is improved. Experiment results indicate that radiant cooling can enhance the chiller's COP (Coefficient of Performance) by 17% and cooling power regeneration by 50%.According to analysis in this paper, high temperature radiant cooling is proved to be suitable for solar cooling system, and out work can serve as a reference for later system design and promotion.

  17. High Temperature Corrosion in Biomass Incineration Plants

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Maahn, Ernst emanuel; Gotthjælp, K.

    1997-01-01

    The aim of the project is to study the role of ash deposits in high temperature corrosion of superheater materials in biomass and refuse fire combined heat and power plants. The project has included the two main activities: a) A chemical characterisation of ash deposits collected from a major...

  18. In-process oxidation protection in fluxless brazing or diffusion bonding of aluminum alloys

    Science.gov (United States)

    Okelly, K. P.; Featherston, A. B.

    1974-01-01

    Aluminum is cleaned of its oxide coating and is sealed immediately with polymeric material which makes it suitable for fluxless brazing or diffusion bonding. Time involved between cleaning and brazing is no longer critical factor.

  19. The Evolution of High Temperature Gas Sensors.

    Energy Technology Data Exchange (ETDEWEB)

    Garzon, F. H. (Fernando H.); Brosha, E. L. (Eric L.); Mukundan, R. (Rangachary)

    2001-01-01

    Gas sensor technology based on high temperature solid electrolytes is maturing rapidly. Recent advances in metal oxide catalysis and thin film materials science has enabled the design of new electrochemical sensors. We have demonstrated prototype amperometric oxygen sensors, nernstian potentiometric oxygen sensors that operate in high sulfur environments, and hydrocarbon and carbon monoxide sensing mixed potentials sensors. Many of these devices exhibit part per million sensitivities, response times on the order of seconds and excellent long-term stability.

  20. High temperature internal friction measurements of 3YTZP zirconia polycrystals. High temperature background and creep

    OpenAIRE

    Simas, P.; Castillo-Rodríguez, Miguel; Nó, M. L.; De-Bernardi, S.; Gómez-García, D.; Domínguez-Rodríguez, Alejandro; San Juan, J.

    2014-01-01

    This work focuses on the high-temperature mechanic properties of a 3 mol % yttria zirconia polycrystals (3YTZP), fabricated by hot-pressureless sintering. Systematic measurements of mechanical loss as a function of temperature and frequency were performed. An analytical method, based on the generalised Maxwell rheological model, has been used to analyse the high temperature internal friction background (HTB). This method has been previously applied to intermetallic compounds...

  1. High-pressure-high-temperature treatment of natural diamonds

    CERN Document Server

    Royen, J V

    2002-01-01

    The results are reported of high-pressure-high-temperature (HPHT) treatment experiments on natural diamonds of different origins and with different impurity contents. The diamonds are annealed in a temperature range up to 2000 sup o C at stabilizing pressures up to 7 GPa. The evolution is studied of different defects in the diamond crystal lattice. The influence of substitutional nitrogen atoms, plastic deformation and the combination of these is discussed. Diamonds are characterized at room and liquid nitrogen temperature using UV-visible spectrophotometry, Fourier transform infrared spectrophotometry and photoluminescence spectrometry. The economic implications of diamond HPHT treatments are discussed.

  2. High temperature furnace modeling and performance verifications

    Science.gov (United States)

    Smith, James E., Jr.

    1992-01-01

    Analytical, numerical, and experimental studies were performed on two classes of high temperature materials processing sources for their potential use as directional solidification furnaces. The research concentrated on a commercially available high temperature furnace using a zirconia ceramic tube as the heating element and an Arc Furnace based on a tube welder. The first objective was to assemble the zirconia furnace and construct parts needed to successfully perform experiments. The 2nd objective was to evaluate the zirconia furnace performance as a directional solidification furnace element. The 3rd objective was to establish a data base on materials used in the furnace construction, with particular emphasis on emissivities, transmissivities, and absorptivities as functions of wavelength and temperature. A 1-D and 2-D spectral radiation heat transfer model was developed for comparison with standard modeling techniques, and were used to predict wall and crucible temperatures. The 4th objective addressed the development of a SINDA model for the Arc Furnace and was used to design sample holders and to estimate cooling media temperatures for the steady state operation of the furnace. And, the 5th objective addressed the initial performance evaluation of the Arc Furnace and associated equipment for directional solidification. Results of these objectives are presented.

  3. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    OpenAIRE

    LONG Wei-min; LU Quan-bin; He, Peng; XUE Song-bai; Wu, Ming-Fang; Xue, Peng

    2016-01-01

    The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors o...

  4. High temperature superconductors applications in telecommunications

    Science.gov (United States)

    Kumar, A. Anil; Li, Jiang; Zhang, Ming Fang

    1995-01-01

    The purpose of this paper is twofold: (1) to discuss high temperature superconductors with specific reference to their employment in telecommunications applications; and (2) to discuss a few of the limitations of the normally employed two-fluid model. While the debate on the actual usage of high temperature superconductors in the design of electronic and telecommunications devices - obvious advantages versus practical difficulties - needs to be settled in the near future, it is of great interest to investigate the parameters and the assumptions that will be employed in such designs. This paper deals with the issue of providing the microwave design engineer with performance data for such superconducting waveguides. The values of conductivity and surface resistance, which are the primary determining factors of a waveguide performance, are computed based on the two-fluid model. A comparison between two models - a theoretical one in terms of microscopic parameters (termed Model A) and an experimental fit in terms of macroscopic parameters (termed Model B) - shows the limitations and the resulting ambiguities of the two-fluid model at high frequencies and at temperatures close to the transition temperature. The validity of the two-fluid model is then discussed. Our preliminary results show that the electrical transport description in the normal and superconducting phases as they are formulated in the two-fluid model needs to be modified to incorporate the new and special features of high temperature superconductors. Parameters describing the waveguide performance - conductivity, surface resistance and attenuation constant - will be computed. Potential applications in communications networks and large scale integrated circuits will be discussed. Some of the ongoing work will be reported. In particular, a brief proposal is made to investigate of the effects of electromagnetic interference and the concomitant notion of electromagnetic compatibility (EMI/EMC) of high T

  5. High temperature superconductors applications in telecommunications

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, A.A.; Li, J.; Zhang, M.F. [Prairie View A& M Univ., Texas (United States)

    1994-12-31

    The purpose of this paper is twofold: to discuss high temperature superconductors with specific reference to their employment in telecommunications applications; and to discuss a few of the limitations of the normally employed two-fluid model. While the debate on the actual usage of high temperature superconductors in the design of electronic and telecommunications devices-obvious advantages versus practical difficulties-needs to be settled in the near future, it is of great interest to investigate the parameters and the assumptions that will be employed in such designs. This paper deals with the issue of providing the microwave design engineer with performance data for such superconducting waveguides. The values of conductivity and surface resistance, which are the primary determining factors of a waveguide performance, are computed based on the two-fluid model. A comparison between two models-a theoretical one in terms of microscopic parameters (termed Model A) and an experimental fit in terms of macroscopic parameters (termed Model B)-shows the limitations and the resulting ambiguities of the two-fluid model at high frequencies and at temperatures close to the transition temperature. The validity of the two-fluid model is then discussed. Our preliminary results show that the electrical transport description in the normal and superconducting phases as they are formulated in the two-fluid model needs to be modified to incorporate the new and special features of high temperature superconductors. Parameters describing the waveguide performance-conductivity, surface resistance and attenuation constant-will be computed. Potential applications in communications networks and large scale integrated circuits will be discussed. Some of the ongoing work will be reported. In particular, a brief proposal is made to investigate of the effects of electromagnetic interference and the concomitant notion of electromagnetic compatibility (EMI/EMC) of high T{sub c} superconductors.

  6. Comments on theories of high temperature superconductivity

    Directory of Open Access Journals (Sweden)

    T. M. Rice

    2006-09-01

    Full Text Available   The recently discovered MgB2 superconductors have a record transition temperature for a BCS superconductor due to the high vibration frequencies associated with its light elements. The transition temperatures in the cuprate family of superconductors are much higher but these do not fit the BCS paradigm. The most promising microscopic origin for their many anomalous properties lies in magnetic pairing described by the RVB (Resonant Valence Bond ansatz. However a comprehensive theoretical description of the key anomalous properties of the cuprates remains to be an open challenge.

  7. Effects of Rare Earths on Properties of Ti-Zr-Cu-Ni Base Brazing Filler Alloys

    Institute of Scientific and Technical Information of China (English)

    Ma Tianjun; Kang Hui; Wu Yongqin; Qu Ping

    2004-01-01

    The effects of the addition of rare earths on the properties of Ti-Zr-Cu-Ni base brazing filler alloys and the mechanical microstructure and properties were studied for the brazed-joints in the vacuum brazing of TC4 by comparing synthetical properties of two kinds of filler metals.The results indicate that the filler metals added with rare earths have lower melting point, better wettability and higher mechanical properties in the brazing joints.

  8. The metallurgy of high temperature alloys

    Science.gov (United States)

    Tien, J. K.; Purushothaman, S.

    1976-01-01

    Nickel-base, cobalt-base, and high nickel and chromium iron-base alloys are dissected, and their microstructural and chemical components are assessed with respect to the various functions expected of high temperature structural materials. These functions include the maintenance of mechanical integrity over the strain-rate spectrum from creep resistance through fatigue crack growth resistance, and such alloy stability expectations as microstructural coarsening resistance, phase instability resistance and oxidation and corrosion resistance. Special attention will be given to the perennial conflict and trade-off between strength, ductility and corrosion and oxidation resistance. The newest developments in the constitution of high temperature alloys will also be discussed, including aspects relating to materials conservation.

  9. Optically transparent high temperature shape memory polymers.

    Science.gov (United States)

    Xiao, Xinli; Qiu, Xueying; Kong, Deyan; Zhang, Wenbo; Liu, Yanju; Leng, Jinsong

    2016-03-21

    Optically transparent shape memory polymers (SMPs) have potential in advanced optoelectronic and other common shape memory applications, and here optically transparent shape memory polyimide is reported for the first time. The polyimide possesses a glass transition temperature (Tg) of 171 °C, higher than the Tg of other transparent SMPs reported, and the influence of molecular structure on Tg is discussed. The 120 μm thick polyimide film exhibits transmittance higher than 81% in 450-800 nm, and the possible mechanism of its high transparency is analyzed, which will benefit further research on other transparent high temperature SMPs. The transparent polyimide showed excellent thermomechanical properties and shape memory performances, and retained high optical transparency after many shape memory cycles.

  10. High temperature sensors for exhaust diagnosis

    Energy Technology Data Exchange (ETDEWEB)

    Svenningstorp, Henrik

    2000-07-01

    One of the largest problems that we will have to deal with on this planet this millennium is to stop the pollution of our environment. In many of the ongoing works to reduce toxic emissions, gas sensors capable of enduring rough environments and high temperatures, would be a great tool. The different applications where sensors like this would be useful vary between everything from online measurement in the paper industry and food industry to measurement in the exhaust pipe of a car. In my project we have tested Schottky diodes and MlSiCFET sensor as gas sensors operating at high temperatures. The measurement condition in the exhaust pipe of a car is extremely tough, not only is the temperature high and the different gases quite harmful, there are also a lot of particles that can affect the sensors in an undesirable way. In my project we have been testing Schottky diodes and MlSiCFET sensors based on SiC as high temperature sensors, both in the laboratory with simulated exhaust and after a real engine. In this thesis we conclude that these sensors can work in the hostile environment of an engines exhaust. It is shown that when measuring in a gas mixture with a fixed I below one, where the I-value is controlled by the O{sub 2} concentration, a sensor with a catalytic gate metal as sensitive material respond more to the increased O{sub 2} concentration than the increased HC concentration when varying the two correspondingly. A number of different sensors have been tested in simulated exhaust towards NO{sub x}. It was shown that resistivity changes in the thin gate metal influenced the gas response. Tests have been performed where sensors were a part of a SCR system with promising results concerning NH{sub 3} sensitivity. With a working temperature of 300 deg C there is no contamination of the metal surface.

  11. High energy electron beam joining of ceramic components

    Energy Technology Data Exchange (ETDEWEB)

    Turman, B.N.; Glass, S.J.; Halbleib, J.A. [and others

    1997-07-01

    High strength, hermetic braze joints between ceramic components have been produced using high energy electron beams. With a penetration depth into a typical ceramic of {approximately}1 cm for a 10 MeV electron beam, this method provides the capability for rapid, transient brazing operations where temperature control of critical components is essential. The method deposits energy directly into a buried joint, allowing otherwise inaccessible interfaces to be brazed. Because of transient heating, higher thermal conductivity, lower heat capacity, and lower melting temperature of braze metals relative to the ceramic materials, a pulsed high power beam can melt a braze metal without producing excessive ceramic temperatures. We have demonstrated the feasibility of this process related to ceramic coupons as well as ceramic and glass tubes. The transient thermal response was predicted, using as input the energy absorption predicted from the coupled electron-photon transport analysis. The joining experiments were conducted with an RF Linac accelerator at 10-13 MV. The repetition rate of the pulsed beam was varied between 8 and 120 Hz, the average beam current was varied between 8 and 120 microamps, and the power was varied up to 1.5 kW. These beam parameters gave a beam power density between 0.2 to 2 kW/cm{sup 2}. The duration of the joining runs varied from 5 to 600 sec. Joining experiments have provided high strength between alumina - alumina and alumina - cermet joints in cylindrical geometry. These joints provided good hermetic seals. A series of tests was conducted to determine the minimum beam power and exposure time for producing, a hermetic seal.

  12. High Temperature Fluoride Salt Test Loop

    Energy Technology Data Exchange (ETDEWEB)

    Aaron, Adam M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Cunningham, Richard Burns [Univ. of Tennessee, Knoxville, TN (United States); Fugate, David L. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Holcomb, David Eugene [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kisner, Roger A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Peretz, Fred J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Robb, Kevin R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wilson, Dane F. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yoder, Jr, Graydon L. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-12-01

    Effective high-temperature thermal energy exchange and delivery at temperatures over 600°C has the potential of significant impact by reducing both the capital and operating cost of energy conversion and transport systems. It is one of the key technologies necessary for efficient hydrogen production and could potentially enhance efficiencies of high-temperature solar systems. Today, there are no standard commercially available high-performance heat transfer fluids above 600°C. High pressures associated with water and gaseous coolants (such as helium) at elevated temperatures impose limiting design conditions for the materials in most energy systems. Liquid salts offer high-temperature capabilities at low vapor pressures, good heat transport properties, and reasonable costs and are therefore leading candidate fluids for next-generation energy production. Liquid-fluoride-salt-cooled, graphite-moderated reactors, referred to as Fluoride Salt Reactors (FHRs), are specifically designed to exploit the excellent heat transfer properties of liquid fluoride salts while maximizing their thermal efficiency and minimizing cost. The FHR s outstanding heat transfer properties, combined with its fully passive safety, make this reactor the most technologically desirable nuclear power reactor class for next-generation energy production. Multiple FHR designs are presently being considered. These range from the Pebble Bed Advanced High Temperature Reactor (PB-AHTR) [1] design originally developed by UC-Berkeley to the Small Advanced High-Temperature Reactor (SmAHTR) and the large scale FHR both being developed at ORNL [2]. The value of high-temperature, molten-salt-cooled reactors is also recognized internationally, and Czechoslovakia, France, India, and China all have salt-cooled reactor development under way. The liquid salt experiment presently being developed uses the PB-AHTR as its focus. One core design of the PB-AHTR features multiple 20 cm diameter, 3.2 m long fuel channels

  13. Thermoelectric properties by high temperature annealing

    Science.gov (United States)

    Ren, Zhifeng (Inventor); Chen, Gang (Inventor); Kumar, Shankar (Inventor); Lee, Hohyun (Inventor)

    2009-01-01

    The present invention generally provides methods of improving thermoelectric properties of alloys by subjecting them to one or more high temperature annealing steps, performed at temperatures at which the alloys exhibit a mixed solid/liquid phase, followed by cooling steps. For example, in one aspect, such a method of the invention can include subjecting an alloy sample to a temperature that is sufficiently elevated to cause partial melting of at least some of the grains. The sample can then be cooled so as to solidify the melted grain portions such that each solidified grain portion exhibits an average chemical composition, characterized by a relative concentration of elements forming the alloy, that is different than that of the remainder of the grain.

  14. High Temperature Polymer Electrolyte Fuel Cells

    DEFF Research Database (Denmark)

    Fleige, Michael

    This thesis presents the development and application of electrochemical half-cell setups to study the catalytic reactions taking place in High Temperature Polymer Electrolyte Fuel Cells (HTPEM-FCs): (i) a pressurized electrochemical cell with integrated magnetically coupled rotating disk electrode...... (RDE) and (ii) a gas diffusion electrode (GDE) setup designed for experiments in conc. H3PO4. The pressurized cell is demonstrated by tests on polycrystalline platinum electrodes up to 150 ºC. Functionality of the RDE system is proved studying the oxygen reduction reaction (ORR) at temperatures up...... to 140 ºC and oxygen pressures up to ~100 bar at room temperature. The GDE cell is successfully tested at 130 ºC by means of direct oxidation of methanol and ethanol, respectively. In the second part of the thesis, the emphasis is put on the ORR in H3PO4 with particular focus on the mass transport...

  15. Quench in high temperature superconductor magnets

    CERN Document Server

    Schwartz, J

    2013-01-01

    High field superconducting magnets using high temperature superconductors are being developed for high energy physics, nuclear magnetic resonance and energy storage applications. Although the conductor technology has progressed to the point where such large magnets can be readily envisioned, quench protection remains a key challenge. It is well-established that quench propagation in HTS magnets is very slow and this brings new challenges that must be addressed. In this paper, these challenges are discussed and potential solutions, driven by new technologies such as optical fiber based sensors and thermally conducting electrical insulators, are reviewed.

  16. Gasification of high ash, high ash fusion temperature bituminous coals

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

    2015-11-13

    This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

  17. Gasification of high ash, high ash fusion temperature bituminous coals

    Science.gov (United States)

    Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

    2015-11-13

    This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

  18. Microstructural Changes in Brazing Sheet due to Solid-Liquid Interaction

    NARCIS (Netherlands)

    Wittebrood, A.J.

    2009-01-01

    Aluminium brazing sheet is the material of choice to produce automotive heat exchangers. Although in Dutch the official translation of aluminium brazing sheet is “aluminium hardsoldeerplaat” the English name is used in the industry. Aluminium brazing sheet is basically a sandwich material and consis

  19. Effect of Filler Composition on the Brazing of Alumina to Copper Using Ultrasonic Wave

    Institute of Scientific and Technical Information of China (English)

    Khalid M. HAFEZ; Masaaki NAKA

    2003-01-01

    An ultrasonic wave was applied during brazing of alumina to Cu. First alumina was metallized by applying ultrasonicwave in braze bath. Then the metallized alumina was brazed with Cu using the same filler alloy. The filler used wereZn-Al alloys and Zn-Sn A

  20. Energy storage via high temperature superconductivity (SMES)

    Energy Technology Data Exchange (ETDEWEB)

    Mikkonen, R. [Tampere Univ. of Technology (Finland)

    1998-10-01

    The technology concerning high temperature superconductors (HTS) is matured to enabling different kind of prototype applications including SMES. Nowadays when speaking about HTS systems, attention is focused on the operating temperature of 20-30 K, where the critical current and flux density are fairly close to 4.2 K values. In addition by defining the ratio of the energy content of a novel HTS magnetic system and the required power to keep the system at the desired temperature, the optimum settles to the above mentioned temperature range. In the frame of these viewpoints a 5 kJ HTS SMES system has been designed and tested at Tampere University of Technology with a coil manufactured by American Superconductor (AMSC). The HTS magnet has inside and outside diameters of 252 mm and 317 mm, respectively and axial length of 66 mm. It operates at 160 A and carries a total of 160 kA-turns to store the required amount of energy. The effective magnetic inductance is 0.4 H and the peak axial field is 1.7 T. The magnet is cooled to the operating temperature of 20 K with a two stage Gifford-McMahon type cryocooler with a cooling power of 60 W at 77 K and 8 W at 20 K. The magnetic system has been demonstrated to compensate a short term loss of power of a sensitive consumer

  1. High temperature deformation of silicon steel

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez-Calvillo, Pablo, E-mail: pablo.rodriguez@ctm.com.es [CTM - Technologic Centre, Materials Technology Area, Manresa, Cataluna (Spain); Department of Materials Science and Metallurgical Engineering, Universidad Politecnica de Cataluna, Barcelona (Spain); Houbaert, Yvan, E-mail: Yvan.Houbaert@UGent.be [Department of Materials Science and Engineering, University of Ghent (Belgium); Petrov, Roumen, E-mail: Roumen.Petrov@ugent.be [Department of Materials Science and Engineering, University of Ghent (Belgium); Kestens, Leo, E-mail: Leo.kestens@ugent.be [Department of Materials Science and Engineering, University of Ghent (Belgium); Colas, Rafael, E-mail: rafael.colas@uanl.edu.mx [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico); Centro de Innovacion, Investigacion y Desarrollo en Ingenieria y Tecnologia, Universidad Autonoma de Nuevo Leon (Mexico)

    2012-10-15

    The microstructure and texture development during high temperature plane strain compression of 2% in weight silicon steel was studied. The tests were carried out at a constant strain rate of 5 s{sup -1} with reductions of 25, 35 and 75% at temperatures varying from 800 to 1100 Degree-Sign C. The changes in microstructure and texture were studied by means of scanning electron microscopy and electron backscattered diffraction. The microstructure close to the surface of the samples was equiaxed, which is attributed to the shear caused by friction, whereas that at the centre of the specimens was made of a mixture of elongated and fine equiaxed grains, the last ones attributed to the action of dynamic recovery followed by recrystallization. It was found that the volume fraction of these equiaxed grains augmented as reduction and temperature increased; a 0.7 volume fraction was accomplished with a 75% reduction at 1100 Degree-Sign C. The texture of the equiaxed and elongated grains was found to vary with the increase of deformation and temperature, as the {gamma}-fibre tends to disappear and the {alpha}-fibre to increase towards the higher temperature range. -- Highlights: Black-Right-Pointing-Pointer The plastic deformation of a silicon containing steel is studied by plane strain compression. Black-Right-Pointing-Pointer Equiaxed and elongated grains develop in different regions of the sample due to recrystallization. Black-Right-Pointing-Pointer Texture, by EBSD, is revealed to be similar in either type of grains.

  2. Electrochemical high-temperature gas sensors

    Science.gov (United States)

    Saruhan, B.; Stranzenbach, M.; Yüce, A.; Gönüllü, Y.

    2012-06-01

    Combustion produced common air pollutant, NOx associates with greenhouse effects. Its high temperature detection is essential for protection of nature. Component-integration capable high-temperature sensors enable the control of combustion products. The requirements are quantitative detection of total NOx and high selectivity at temperatures above 500°C. This study reports various approaches to detect NO and NO2 selectively under lean and humid conditions at temperatures from 300°C to 800°C. All tested electrochemical sensors were fabricated in planar design to enable componentintegration. We suggest first an impedance-metric gas sensor for total NOx-detection consisting of NiO- or NiCr2O4-SE and PYSZ-electrolyte. The electrolyte-layer is about 200μm thickness and constructed of quasi-single crystalline columns. The sensing-electrode (SE) is magnetron sputtered thin-layers of NiO or NiCr2O4. Sensor sensitivity for detection of total NOx has been measured by applying impedance analysis. The cross-sensitivity to other emission gases such as CO, CO2, CH4 and oxygen (5 vol.%) has been determined under 0-1000ppm NO. Sensor maintains its high sensitivity at temperatures up to 550°C and 600°C, depending on the sensing-electrode. NiO-SE yields better selectivity to NO in the presence of oxygen and have shorter response times comparing to NiCr2O4-SE. For higher temperature NO2-sensing capability, a resistive DC-sensor having Al-doped TiO2-sensing layers has been employed. Sensor-sensitivity towards NO2 and cross-sensitivity to CO has been determined in the presence of H2O at temperatures 600°C and 800°C. NO2 concentrations varying from 25 to 100ppm and CO concentrations from 25 to 75ppm can be detected. By nano-tubular structuring of TiO2, NO2 sensitivity of the sensor was increased.

  3. Modeling Study of High Pressure and High Temperature Reservoir Fluids

    DEFF Research Database (Denmark)

    Varzandeh, Farhad

    to 250 °C and 2400 bar, in the deep petroleum reservoirs. Furthermore, many of these deep reservoirs are found offshore, including the North Sea and the Gulf of Mexico, making the development even more risky. On the other hand, development of these high pressure high temperature (HPHT) fields can...

  4. Pulse Radiolysis at High Temperatures and High Pressures

    DEFF Research Database (Denmark)

    Christensen, H.; Sehested, Knud

    1981-01-01

    A set-up enabling pulse radiolysis measurements at high temperatures (up to 320°C) and high pressures (up to 140 bar) has been constructed in collaboration between Risö National Laboratory and Studsvik Energiteknik. The cell has been used for experiments with aqueous solutions with the purpose...

  5. High temperature alloys: their exploitable potential

    Energy Technology Data Exchange (ETDEWEB)

    Marriott, J.B.; Merz, M.; Nihoul, J.; Ward, J. (eds.) (Commission of the European Communities, Petten (Netherlands). Joint Nuclear Research Center; NET-TEAM, Garching (DE))

    1987-01-01

    This book is the proceedings of a conference dealing with fundamental and technical aspects of the applications of high temperature alloys. It is split into five sections which cover the opening session of the conference and four further sessions covering: the theoretical and practical limits for HT alloys; the potential for development in alloys and processing; engineering considerations; the future outlook. The different sessions each included a number of invited papers followed by a series of posters and were concluded by a presentation of a 'synthesis' by a session rapporteur and general discussion. This structure is retained in the proceedings, including the discussion points in those cases where the authors have provided written answers to the questions raised. This book will be of interest to metallurgists, materials scientists, physicists and research workers in high temperature materials.

  6. High temperature and pressure electrochemical test station

    DEFF Research Database (Denmark)

    Chatzichristodoulou, Christodoulos; Allebrod, Frank; Mogensen, Mogens Bjerg

    2013-01-01

    An electrochemical test station capable of operating at pressures up to 100 bars and temperatures up to 400 ◦C has been established. It enables control of the partial pressures and mass flow of O2, N2, H2, CO2, and H2O in a single or dual environment arrangement, measurements with highly corrosive...... media, as well as localized sampling of gas evolved at the electrodes for gas analysis. A number of safety and engineering design challenges have been addressed. Furthermore, we present a series of electrochemical cell holders that have been constructed in order to accommodate different types of cells......, to the electrochemical characterization of high temperature and pressure alkaline electrolysis cells and the use of pseudo-reference electrodes for the separation of each electrode contribution. A future perspective of various electrochemical processes and devices that can be developed with the use of the established...

  7. High temperature superconductors for magnetic suspension applications

    Science.gov (United States)

    Mcmichael, C. K.; Cooley, R. S.; Chen, Q. Y.; Ma, K. B.; Lamb, M. A.; Meng, R. L.; Chu, C. W.; Chu, W. K.

    1994-01-01

    High temperature superconductors (HTS) hold the promise for applications in magnetic levitation bearings, vibration damping, and torque coupling. Traditional magnetic suspension systems require active feedback and vibration controls in which power consumption and low frequency vibration are among the major engineering concerns. HTS materials have been demonstrated to be an enabling approach towards such problems due to their flux trapping properties. In our laboratory at TCSUH, we have been conducting a series of experiments to explore various mechanical applications using HTS. We have constructed a 30 lb. model flywheel levitated by a hybrid superconducting magnetic bearing (HSMB). We are also developing a levitated and vibration-dampled platform for high precision instrumentation. These applications would be ideal for space usages where ambient temperature is adequate for HTS to operate properly under greatly reduced cryogenic requirements. We will give a general overview of these potential applications and discuss the operating principles of the HTS devices we have developed.

  8. High temperature superconductor materials and applications

    Science.gov (United States)

    Doane, George B., III. (Editor); Banks, Curtis; Golben, John

    1991-01-01

    One of the areas concerned itself with the investigation of the phenomena involved in formulating and making in the laboratory new and better superconductor material with enhanced values of critical current and temperature. Of special interest were the chemistry, physical processes, and environment required to attain these enhanced desirable characteristics. The other area concerned itself with producing high temperature superconducting thin films by pulsed laser deposition techniques. Such films are potentially very useful in the detection of very low power signals. To perform this research high vacuum is required. In the course of this effort, older vacuum chambers were maintained and used. In addition, a new facility is being brought on line. This latter activity has been replete with the usual problems of bringing a new facility into service. Some of the problems are covered in the main body of this report.

  9. Fast pyrolysis of biomass at high temperatures

    DEFF Research Database (Denmark)

    Trubetskaya, Anna

    This Ph.D. thesis describes experimental and modeling investigations of fast high temperature pyrolysis of biomass. Suspension firing of biomass is widely used for power generation and has been considered as an important step in reduction of greenhouse gas emissions by using less fossil fuels. Fast...... pyrolysis at high temperatures plays a significant role in the overall combustion process since the biomass type, the reaction kinetics and heat transfer rates during pyrolysis influence the volatile gas release. The solid residue yield and its properties in suspension firing, including particle size...... and shape, composition, reactivity and burnout depend significantly on the operating conditions of the fast pyrolysis. Biomass fast pyrolysis experiments were performed in a laboratory-scale wire mesh reactor and bench scale atmospheric pressure drop tube / entrained flow reactors with the aim...

  10. High Temperature Phenomena in Shock Waves

    CERN Document Server

    2012-01-01

    The high temperatures generated in gases by shock waves give rise to physical and chemical phenomena such as molecular vibrational excitation, dissociation, ionization, chemical reactions and inherently related radiation. In continuum regime, these processes start from the wave front, so that generally the gaseous media behind shock waves may be in a thermodynamic and chemical non-equilibrium state. This book presents the state of knowledge of these phenomena. Thus, the thermodynamic properties of high temperature gases, including the plasma state are described, as well as the kinetics of the various chemical phenomena cited above. Numerous results of measurement and computation of vibrational relaxation times, dissociation and reaction rate constants are given, and various ionization and radiative mechanisms and processes are presented. The coupling between these different phenomena is taken into account as well as their interaction with the flow-field. Particular points such as the case of rarefied flows an...

  11. Metallic Membranes for High Temperature Hydrogen Separation

    DEFF Research Database (Denmark)

    Ma, Y.H.; Catalano, Jacopo; Guazzone, Federico

    2013-01-01

    Composite palladium membranes have extensively been studied in laboratories and, more recently, in small pilot industrial applications for the high temperature separation of hydrogen from reactant mixtures such as water-gas shift (WGS) reaction or methane steam reforming (MSR). Composite Pd...... membrane fabrication methods have matured over the last decades, and the deposition of very thin films (1–5 µm) of Pd over porous ceramics or modified porous metal supports is quite common. The H2 permeances and the selectivities achieved at 400–500 °C were in the order of 50–100 Nm3/m/h/bar0.5 and greater...... than 1000, respectively. This chapter describes in detail composite Pd-based membrane preparation methods, which consist of the grading of the support and the deposition of the dense metal layer, their performances, and their applications in catalytic membrane reactors (CMRs) at high temperatures (400...

  12. Development by surface treatment of a high-operating temperature flue gas recuperator. Final report, July 1981-June 1983

    Energy Technology Data Exchange (ETDEWEB)

    Kindlimann, L.E.

    1983-08-25

    A user survey indicated that a significant number of furnaces having the potential for recuperation operate in the 1500/sup 0/ to 1800/sup 0/F temperature range, for which suitable low-cost heat exchanger materials are not available. A literature survey on use of coatings to extend the service temperature capability of low-cost materials such as steels and lower grade stainless steels showed that diffusion aluminide coating from the gaseous phase (i.e., chemical vapor deposition) was the most promising approach. The program plan featured comparison of vendor capabilities using coupons, followed by coating small plate-fin and tubular heat exchanger segments. Most testing was conducted in air at 1600/sup 0/ to 1800/sup 0/F; a few tests were conducted in sea salt-contminated air at 1600/sup 0/F and in SO/sub 2/-contaminated air at 1800/sup 0/F. Three coating vendors were selected to aluminize small coupons for oxidation testing. The samples of 409 stainless steel were coated over one-half the area on each side with Ni-Cr-Si-B filler metal per AMS 4777 (or AWS BNi-2). The same filler metal was used to join together pieces of 0.009-in. Fe-Ti(IF) to achieve a thickness comparable to the other three materials (0.015 to 0.020 in.). With the exception of 409/4777 tested in air at 1800/sup 0/F, at least one coupon specimen of each material lasted through the 5000-h test period in plain air at either 1600/sup 0/ or 1800/sup 0/F. The brazed 409 developed extensive oxidation at the braze-to-parent metal runout line (halfway up the specimen), which then progressed into the 409. Conversely, in the 0.5 percent SO/sub 2/ test, the nickel-based 4777 braze was attacked preferentially. Modified coatings and materials for application to brazed construction were also tested.

  13. High temperature mechanical properties of iron aluminides

    Directory of Open Access Journals (Sweden)

    Morris, D. G.

    2001-04-01

    Full Text Available Considerable attention has been given to the iron aluminide family of intermetallics over the past years since they offer considerable potential as engineering materials for intermediate to high temperature applications, particularly in cases where extreme oxidation or corrosion resistance is required. Despite efforts at alloy development, however, high temperature strength remains low and creep resistance poor. Reasons for the poor high-temperature strength of iron aluminides will be discussed, based on the ordered crystal structure, the dislocation structure found in the material, and the mechanisms of dislocation pinning operating. Alternative ways of improving high temperature strength by microstructural modification and the inclusion of second phase particles will also be considered.

    Durante los últimos años se ha prestado mucha atención a la familia de intermetálicos Fe-Al, puesto que estos constituyen un considerable potencial como materiales de ingeniería en aplicaciones a temperaturas intermedias o altas, sobre todo en casos donde se necesita alta resistencia a la oxidación o corrosión. A pesar del considerable esfuerzo desarrollado para obtener aleaciones con mejores propiedades, su resistencia mecánica a alta temperatura no es muy elevada. Se discutirán los aspectos que contribuyen a la baja resistencia mecánica a temperatura elevada en función de la estructura de dislocaciones y los mecanismos de anclaje que operan en este intermetálico. Se considerarán, también, maneras alternativas para mejorar la resistencia a temperatura elevada mediante la modificación de la microestructura y la incorporación de partículas de segunda fase.

  14. High Temperature Perforating System for Geothermal Applications

    Energy Technology Data Exchange (ETDEWEB)

    Smart, Moises E. [Schlumberger Technology Corporation, Sugar Land, TX (United States)

    2017-02-28

    The objective of this project is to develop a perforating system consisting of all the explosive components and hardware, capable of reliable performance in high temperatures geothermal wells (>200 ºC). In this light we will focused on engineering development of these components, characterization of the explosive raw powder and developing the internal infrastructure to increase the production of the explosive from laboratory scale to industrial scale.

  15. On quark number susceptibilities at high temperatures

    CERN Document Server

    Bazavov, A; Hegde, P; Karsch, F; Miao, C; Mukherjee, Swagato; Petreczky, P; Schmidt, C; Velytsky, A

    2013-01-01

    We calculated second and fourth order quark number susceptibilities for 2+1 flavor QCD in the high temperature region using two improved staggered fermion formulations. The calculations are performed at several lattice spacing and we show that in the continuum limit the two formulations give consistent results. We compare our continuum extrapolated results on quark number susceptibilities with recent weak coupling calculations, and find that these cannot simultaneously explain the lattice results for second and fourth order quark number susceptibilities.

  16. Intermetallic-based high-temperature materials

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.

    1999-07-01

    The intermetallic-based alloys for high-temperature applications are introduced. General characteristics of intermetallics are followed by identification of nickel and iron aluminides as the most practical alloys for commercial applications. An overview of the alloy compositions, melting processes, and mechanical properties for nickel and iron aluminizes are presented. The current applications and commercial producers of nickel and iron aluminides are given. A brief description of the future prospects of intermetallic-based alloys is also given.

  17. Intermetallic-Based High-Temperature Materials

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.

    1999-04-25

    The intermetallic-based alloys for high-temperature applications are introduced. General characteristics of intermetallics are followed by identification of nickel and iron aluminides as the most practical alloys for commercial applications. An overview of the alloy compositions, melting processes, and mechanical properties for nickel and iron aluminizes are presented. The current applications and commercial producers of nickel and iron aluminizes are given. A brief description of the future prospects of intermetallic-based alloys is also given.

  18. Hydrogen dominant metallic alloys: high temperature superconductors?

    Science.gov (United States)

    Ashcroft, N W

    2004-05-07

    The arguments suggesting that metallic hydrogen, either as a monatomic or paired metal, should be a candidate for high temperature superconductivity are shown to apply with comparable weight to alloys of metallic hydrogen where hydrogen is a dominant constituent, for example, in the dense group IVa hydrides. The attainment of metallic states should be well within current capabilities of diamond anvil cells, but at pressures considerably lower than may be necessary for hydrogen.

  19. High Temperature Superconducting Maglev Measurement System

    OpenAIRE

    Wang, Jia-Su; Wang, Su-Yu

    2010-01-01

    Three high temperature superconducting (HTS) Maglev measurement systems were successfully developed in the Applied Superconductivity Laboratory (ASCLab) of Southwest Jiaotong University, P. R. China. These systems include liquid nitrogen vessel, Permanent Magnet Guideway (PMG), data collection and processing, mechanical drive and Autocontrol features. This chapter described the three different measuring systems along with their theory of operations and workflow. The SCML-01 HTS Maglev measure...

  20. GRAPHENE PEEK COMPOSITES AS HIGH TEMPERATURE ADHESIVES

    Science.gov (United States)

    2017-09-05

    Price DW, Roberts JA, Scott JB, Wadhawan A, Ye Z, Tour JM. Nanotubes in microwave fields : light emission , intense heat, outgassing, and reconstruction...Arepalli S, Yowell LL, Tour JM. Carbon nanotube composite curing through absorption of microwave radiation. Composites Science and Technology. 2008 Dec...polymer that is suitable for high-temperature applications. Graphene is a two-dimensional form of carbon nanomaterial that has been studied

  1. Technological evolution of high temperature superconductors

    OpenAIRE

    White, Jordan R.

    2015-01-01

    Approved for public release; distribution is unlimited High temperature superconducting (HTS) cables are currently being used in the commercial energy industry primarily for demonstration purposes and to evaluate the feasibility of large-scale implementation into the electric grid. While still in the evaluation stage, the U.S. Navy is finding the test results promising and is investigating its potential use for future electric ships to supply power to electric propulsion motors and possibl...

  2. Development of High-Temperature Strain Gages.

    Science.gov (United States)

    1961-03-17

    lengths the article is either dipped in a slip (finely divided tend to require a support for the grid, while shorter coating material suspended in a...liquid) or the lengths require too many loops to achieve the slip is sprayed onto the article , followed in both cases by high-temperature fusion. An...Electrochemistry. Electrical Instruments. Magnetic Measurements. Dielectrics. Metrology. Photometry and Colorimetry. Refractometry . Photographic Research

  3. Current trends in high temperature design

    Energy Technology Data Exchange (ETDEWEB)

    Marriott, D.L. (Illinois Univ., Urbana, IL (United States). Dept. of Mechanical Engineering)

    1992-01-01

    A review of high temperature design guidelines has been carried out in preparation for designing a solar storage module for the Freedom Spacelab. Three major guidelines, N47, R5 and RCC-MR form the basis of the survey. The main issues with current, mature design in the power industry appear to be adequately covered by these guidelines. A significant finding is that long established models of material damage have survived the test of time very well. A new design regime referred to as Very High Temperature Design (VHTD) is identified. The characteristics of this regime are changing material properties which require some changes in philosophy in drafting of future codes, particularly in regard to definitions of yield strengths and other design allowables. Finally, there is some discussion of the more general use of the stress/strain plane, e.g. isochronous curves, for representation of very complex material constitutive behaviour. A concept called the 'Relaxation Locus', which summarizes essential local constrained component behavior, is introduced and its application to high temperature design problems is discussed briefly. (author).

  4. High temperature inorganic membranes for separating hydrogen

    Energy Technology Data Exchange (ETDEWEB)

    Fain, D.E.; Roettger, G.E. [Oak Ridge K-25 Site, TN (United States)

    1995-08-01

    Effort has continued to accumulate data on the transport of gases over the temperature range from room temperature to 275{degrees}C with inorganic membranes having a range of pore radii from approximately 0.25 nm to 3 mn. An experimental alumina membrane having an estimated mean pore radius of 0.25 nm has been fabricated and tested. Extensive testing of this membrane indicated that the separation factor for helium and carbon tetrafluoride at 250{degrees}C was 59 and the extrapolated high temperature separation factor was 1,193. For safety reasons, earlier flow measurements concentrated on helium, carbon dioxide, and carbon tetrafluoride. New data have been acquired with hydrogen to verify the agreement with the other gases. During the measurements with hydrogen, it was noted that a considerable amount of moisture was present in the test gas. The source of this moisture and its effect on permeance was examined. Improvements were implemented to the flow test system to minimize the water content of the hydrogen test gas, and subsequent flow measurements have shown excellent results with hydrogen. The extrapolation of separation factors as a function of temperature continues to show promise as a means of using the hard sphere model to determine the pore size of membranes. The temperature dependence of helium transport through membranes appears to be considerably greater than other gases for the smallest pore sizes. The effort to extend temperature dependence to the hard sphere model continues to be delayed, primarily because of a lack of adequate adsorption data.

  5. 金刚石厚膜表面金属化及其钎焊研究%Surface Metalization and Brazing of Diamond Thick Films

    Institute of Scientific and Technical Information of China (English)

    邹建英

    2011-01-01

    In this work, Ti/Cu layers were deposited on diamond thick films by magnetron sputtering. Then the surface Cu and Ti layers were corroded by hot concentrated sulfuric acid, while TiC layer remained on the surface. After this, the coated diamond thick film was brazed with hard alloy by high-frequency induction heating method, in which Ag-Cu-Ti mixed powder was used as the solder. The influences of brazing temperature, holding time and the amount of solder were studied in detail. Results show that when using 80 fig solder and increasing the brazing temperature to 870 °C by the speed of 60 'C/s, then holding for 15 s, the weld strength of diamond thick film on hard alloy can reach 125 Mpa, which is fit for machining.%本文首先使用磁控溅射法在清洁的金刚石厚膜表面溅射Ti/Cu层,利用热的浓硫酸腐蚀表层的Cu和Ti层,获得具有合金TiC层的金刚石厚膜表面,实现金刚石厚膜的表面金属化;然后利用高频感应加热方法,以Ag-Cu-Ti混合粉末作为焊料进行金刚石厚膜的钎焊实验,主要对钎焊过程中的钎焊温度、保温时间以及焊料用量等参数进行了研究.结果表明,以60℃/s的速度加热到870℃后保温15 s,焊料用量为80 μg时,金刚石厚膜与硬质合金刀具之间的焊接强度可以达到125 MPa,可以满足机械加工强度要求.

  6. Novel High Temperature Magnetic Bearings for Space Vehicle Systems Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Previous high temperature magnetic bearings employed electromagnets only. The work proposed in this SBIR program seeks to utilize High Temperature Permanent Magnets...

  7. Novel High Temperature Magnetic Bearings for Space Vehicle Systems Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Previous high temperature magnetic bearings employed only electromagnets. The work proposed in this SBIR program seeks to utilize High Temperature Permanent Magnets...

  8. The NDT methods under high temperature service environment

    Directory of Open Access Journals (Sweden)

    Zhang Zhen-guo

    2016-01-01

    Full Text Available Concerning the detective requirement of the equipment under high temperature running status, this paper summarizes the technical characteristics and related applications of several non-destructive testing methods(NDT, such as thermal infrared imaging technology in high temperature, ultrasonic testing technique in high temperature, pulsed eddy current technology in high temperature and magnetic powder flaw detection technology in high temperature, penetration testing technique in high temperature and indirect visual detection in high temperature and on-line monitoring system in high temperature.

  9. Technology of high-temperature organic coolant

    Energy Technology Data Exchange (ETDEWEB)

    Vorobei, M.P.; Makin, R.S.; Kuprienko, V.A. [and others

    1993-12-31

    A wide range of studies were carried out in RIAR on the problems connected with the use of high-temperature organic coolant at nuclear power plants. The work performed and successful experience gained in persistent operation of the ARBUS reactor confirmed the inherent safety characteristics, high operational reliability, as well as improved safety of stations with similar reactors. A large scope of studies were carried out at the ARBUS pilot reactor and loop with the organic coolant of the MIR reactor and a wide range of problems were solved. The studies are described.

  10. Precipitation Hardenable High Temperature Shape Memory Alloy

    Science.gov (United States)

    Noebe, Ronald Dean (Inventor); Draper, Susan L. (Inventor); Nathal, Michael V. (Inventor); Crombie, Edwin A. (Inventor)

    2010-01-01

    A composition of the invention is a high temperature shape memory alloy having high work output, and is made from (Ni+Pt+Y),Ti(100-x) wherein x is present in a total amount of 49-55 atomic % Pt is present in a total amount of 10-30 atomic %, Y is one or more of Au, Pd. and Cu and is present in a total amount of 0 to 10 atomic %. The alloy has a matrix phase wherein the total concentration of Ni, Pt, and the one or more of Pd. Au, and Cu is greater than 50 atomic %.

  11. Preparation and Properties of a Novel Al-Si-Ge-Zn Filler Metal for Brazing Aluminum

    Science.gov (United States)

    Niu, Zhiwei; Huang, Jihua; Yang, Hao; Chen, Shuhai; Zhao, Xingke

    2015-06-01

    The study is concerned with developing a filler metal with low melting temperature and good processability for brazing aluminum and its alloys. For this purpose, a novel Al-Si-Ge-Zn alloy was prepared according to Al-Si-Ge and Al-Si-Zn ternary phase diagrams. The melting characteristics, microstructures, wettability, and processing property of the alloy were investigated. The results showed that the melting temperature range of the novel filler metal was 505.2-545.1 °C, and the temperature interval between the solidus and the liquidus was 39.9 °C. Compared with a common Al-Si-Ge alloy, it had smaller and better dispersed β-GeSi solid solution precipitates, and the Zn-rich phases distributed on the boundary of the β-GeSi precipitates. The novel filler metal has good processability and good wettability with Al. There was one obvious transition layer with a thin α-Al solid solution between the filler metal and base metal, which is favorable to improve the strength of brazing joint.

  12. High Temperature Sensing Systems--Characteristics of Rechargeable Batteries at High Temperature--

    OpenAIRE

    2001-01-01

     High temperature discharge characteristics were measured at 100℃ for commercial available Nickel Cadmium and Nickel Metal Hydride rechargeable batteries. A Nickel Cadmium battery has superior dis­charge characteristics than a Nickel Metal Hydride battery. A life cycle of rechargeable battery can be esti­mated by measuring an internal resistance of the battery during charge at room temperature.

  13. Microstructures of beta-titanium orthodontic wires joined by infrared brazing.

    Science.gov (United States)

    Iijima, Masahiro; Brantley, William A; Kawashima, Isao; Baba, Naoki; Alapati, Satish B; Yuasa, Toshihiro; Ohno, Hiroki; Mizoguchi, Itaru

    2006-10-01

    The microstructures and interdiffusion in brazed beta-titanium orthodontic wires were investigated by scanning electron microscopy and electron probe microanalysis, respectively. Beta-titanium wire (Ti-11Mo-6Zr-4Sn) with cross-section dimensions of 0.032 in. x 0.032 in., titanium-based braze alloy (Ti-30Ni-20Cu), and silver-based braze alloy (Ag-22Cu-17Zn-5Sn) were selected for the study. Brazing was performed using infrared radiation (RS-1) under an argon atmosphere. Specimens were etched with two solutions (2.5% HF + 2.5% HNO(3) + 95% H(2)O; 25% HN(4)OH + 30% H(2)O(2) + 45%H(2)O). It was found that the silver-based braze alloy has a eutectic structure. In the diffusion layer between the beta-titanium wire and this silver-based braze alloy, Cu and Ti were enriched on the wire side, and Sn and Ti were enriched on the braze alloy side. The titanium-based braze alloy has a dendritic structure. Beta-titanium wire specimens brazed with the titanium-based braze alloy had a thicker intermediate area compared to the silver alloy; Ti in the diffusion layer had an irregular concentration gradient, and the braze alloy side had higher Ti concentration. The original microstructure of the beta-titanium wire was not altered with the use of either braze alloy. Infrared brazing of beta-titanium orthodontic wire is acceptable for clinical use, since the wire microstructure did not deteriorate with either the titanium-based or silver-based braze alloy. The differing microstructures of the joint regions for the two braze alloys suggest that the joint strengths may also differ.

  14. High Temperature Materials for Chemical Propulsion Applications

    Science.gov (United States)

    Elam, Sandra; Hickman, Robert; O'Dell, Scott

    2007-01-01

    Radiation or passively cooled thrust chambers are used for a variety of chemical propulsion functions including apogee insertion, reaction control for launch vehicles, and primary propulsion for planetary spacecraft. The performance of these thrust chambers is limited by the operating temperature of available materials. Improved oxidation resistance and increased operating temperatures can be achieved with the use of thermal barrier coatings such as zirconium oxide (ZrO2) and hafnium oxide (HfO2). However, previous attempts to include these materials showed cracking and spalling of the oxide layer due to poor bonding. Current research at NASA's Marshall Space Flight Center (MSFC) has generated unique, high temperature material options for in-space thruster designs that are capable of up to 2500 C operating temperatures. The research is focused on fabrication technologies to form low cost Iridium,qF_.henium (Ir/Re) components with a ceramic hot wall created as an integral, functionally graded material (FGM). The goal of this effort is to further de?celop proven technologies for embedding a protective ceramic coating within the Ir/Re liner to form a robust functional gradient material. Current work includes the fabrication and testing of subscale samples to evaluate tensile, creep, thermal cyclic/oxidation, and thermophysical material properties. Larger test articles have also being fabricated and hot-fire tested to demonstrate the materials in prototype thrusters at 1O0 lbf thrust levels.

  15. High temperature measurement of water vapor absorption

    Science.gov (United States)

    Keefer, Dennis; Lewis, J. W. L.; Eskridge, Richard

    1985-01-01

    An investigation was undertaken to measure the absorption coefficient, at a wavelength of 10.6 microns, for mixtures of water vapor and a diluent gas at high temperature and pressure. The experimental concept was to create the desired conditions of temperature and pressure in a laser absorption wave, similar to that which would be created in a laser propulsion system. A simplified numerical model was developed to predict the characteristics of the absorption wave and to estimate the laser intensity threshold for initiation. A non-intrusive method for temperature measurement utilizing optical laser-beam deflection (OLD) and optical spark breakdown produced by an excimer laser, was thoroughly investigated and found suitable for the non-equilibrium conditions expected in the wave. Experiments were performed to verify the temperature measurement technique, to screen possible materials for surface initiation of the laser absorption wave and to attempt to initiate an absorption wave using the 1.5 kW carbon dioxide laser. The OLD technique was proven for air and for argon, but spark breakdown could not be produced in helium. It was not possible to initiate a laser absorption wave in mixtures of water and helium or water and argon using the 1.5 kW laser, a result which was consistent with the model prediction.

  16. High-temperature alloys for high-power thermionic systems

    Energy Technology Data Exchange (ETDEWEB)

    Shin, Kwang S.; Jacobson, D.L.; D' cruz, L.; Luo, Anhua; Chen, Bor-Ling.

    1990-08-01

    The need for structural materials with useful strength above 1600 k has stimulated interest in refractory-metal alloys. Tungsten possesses an extreme high modulus of elasticity as well as the highest melting temperature among metals, and hence is being considered as one of the most promising candidate materials for high temperature structural applications such as space nuclear power systems. This report is divided into three chapters covering the following: (1) the processing of tungsten base alloys; (2) the tensile properties of tungsten base alloys; and (3) creep behavior of tungsten base alloys. Separate abstracts were prepared for each chapter. (SC)

  17. LHDAC setup for high temperature and high pressure studies

    Energy Technology Data Exchange (ETDEWEB)

    Patel, Nishant N., E-mail: nnpatel@barc.gov.in; Meenakshi, S., E-mail: nnpatel@barc.gov.in; Sharma, Surinder M., E-mail: nnpatel@barc.gov.in [High Pressure and Synchrotron Radiation Physics Division, Bhabha Atomic Research Centre, Mumbai-400085 (India)

    2014-04-24

    A ytterbium fibre laser (λ = 1.07 μm) based laser heated diamond anvil cell (LHDAC) facility has been recently set up at HP and SRPD, BARC for simultaneous high temperature and high pressure investigation of material properties. Synthesis of GaN was carried out at pressure of ∼9 GPa and temperature of ∼1925 K in a Mao-Bell type diamond anvil cell (DAC) using the LHDAC facility. The retrieved sample has been characterized using our laboratory based micro Raman setup.

  18. High-temperature brushless DC motor controller

    Energy Technology Data Exchange (ETDEWEB)

    Cieslewski, Crzegorz; Lindblom, Scott C.; Maldonado, Frank J.; Eckert, Michael Nathan

    2017-05-16

    A motor control system for deployment in high temperature environments includes a controller; a first half-bridge circuit that includes a first high-side switching element and a first low-side switching element; a second half-bridge circuit that includes a second high-side switching element and a second low-side switching element; and a third half-bridge circuit that includes a third high-side switching element and a third; low-side switching element. The motor controller is arranged to apply a pulse width modulation (PWM) scheme to switch the first half-bridge circuit, second half-bridge circuit, and third half-bridge circuit to power a motor.

  19. Conformal Properties in High Temperature QCD

    CERN Document Server

    Ishikawa, K -I; Nakayama, Yu; Yoshie, T

    2015-01-01

    We investigate the properties of quarks and gluons above the chiral phase transition temperature $T_c,$ using the RG improved gauge action and the Wilson quark action with two degenerate quarks mainly on a $32^3\\times 16$ lattice. In the one-loop perturbation theory, the thermal ensemble is dominated by the gauge configurations with effectively $Z(3)$ center twisted boundary conditions, making the thermal expectation value of the spatial Polyakov loop take a non-trivial $Z(3)$ center. This is in agreement with our lattice simulation of high temperature QCD. We further observe that the temporal propagator of massless quarks at extremely high temperature $\\beta=100.0 \\, (T \\simeq10^{58} T_c)$ remarkably agrees with the temporal propagator of free quarks with the $Z(3)$ twisted boundary condition for $t/L_t \\geq 0.2$, but differs from that with the $Z(3)$ trivial boundary condition. As we increase the mass of quarks $m_q$, we find that the thermal ensemble continues to be dominated by the $Z(3)$ twisted gauge fi...

  20. Radioisotope tracer studies in the NASA Skylab ethothermic brazing experiment M-552

    Science.gov (United States)

    Braski, D. N.; Adair, H. L.; Kobisk, E. H.

    1974-01-01

    The first use of radioisotope tracer for mapping flow patterns during brazing of metal components in a space environment (near-zero gravity) proved successful. A nickel ferrule was brazed to a nickel tube with Lithobraze BT (71.8% Ag, 28% Cu, 0.2% Li) which contained a trace amount of radioactive Ag-110. Mapping of the flow of the braze alloy in the annulus formed between the tube and the concentric ferrule was determined by counting the radiation intensity as a function of position in the braze joint. Significant information concerning the thermal history of the braze was determined.

  1. Microstructure of Si3 N4/Si3 N4 joint brazed using Cu-Pd-Ti alloy filler

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jie(张杰); N. Massaki; ZHOU Yu(周玉)

    2004-01-01

    Microstructure of the Si3 N4/Si3 N4 joint brazed using an active filler of Cu-Pd-Ti alloy was analyzed by means of EPMA and XRD. The results indicate that a perfect Si3 N4/Si3 N4 joint is obtained by using an active filler of Cu76.5Pd8.5Ti15 alloy with brazing temperature, pressure and holding time of 1 373 - 1 473 K, 2× 10-3 MPa and 1.8 ks, respectively. The filler alloy in the joint is a Cu-Pd solution containing reactant of TiN, PdTiSi and Pd2Si.The interface between the filler alloy and Si3 N4 ceramic is composed of TiN reactant.

  2. Microstructure of arc brazed and diffusion bonded joints of stainless steel and SiC reinforced aluminum matrix composite

    Science.gov (United States)

    Elßner, M.; Weis, S.; Grund, T.; Wagner, G.; Habisch, S.; Mayr, P.

    2016-03-01

    Joint interfaces of aluminum and stainless steel often exhibit intermetallics of Al-Fe, which limit the joint strength. In order to reduce these brittle phases in joints of aluminum matrix composites (AMC) and stainless steel, diffusion bonding and arc brazing are used. Due to the absence of a liquid phase, diffusion welding can reduce the formation of these critical in- termetallics. For this joining technique, the influence of surface treatments and adjusted time- temperature-surface-pressure-regimes is investigated. On the other hand, arc brazing offers the advantage to combine a localized heat input with the application of a low melting filler and was conducted using the system Al-Ag-Cu. Results of the joining tests using both approaches are described and discussed with regard to the microstructure of the joints and the interfaces.

  3. The NASA high temperature superconductivity program

    Science.gov (United States)

    Sokoloski, Martin M.; Romanofsky, Robert R.

    1990-01-01

    It has been recognized from the onset that high temperature superconductivity held great promise for major advances across a broad range of NASA interests. The current effort is organized around four key areas: communications and data, sensors and cryogenics, propulsion and power, and space materials technology. Recently, laser ablated YBa2Cu3O(7-x) films on LaAIO produced far superior RF characteristics when compared to metallic films on the same substrate. This achievement has enabled a number of unique microwave device applications, such as low insertion loss phase shifters and high Q filters. Melt texturing and melt quenched techniques are being used to produce bulk materials with optimized magnetic properties. These yttrium enriched materials possess enhanced flux pinning characteristics and will lead to prototype cryocooler bearings. Significant progress has also occurred in bolometer and current lead technology. Studies are being conducted to evaluate the effect of high temperature superconducting materials on the performance and life of high power magneto-plasma-dynamic thrusters. Extended studies were also performed to evaluate the benefit of superconducting magnetic energy storage for LEO space station, lunar and Mars mission applications. The project direction and level of effort of the program are also described.

  4. High Temperature Battery for Drilling Applications

    Energy Technology Data Exchange (ETDEWEB)

    Josip Caja

    2009-12-31

    In this project rechargeable cells based on the high temperature electrochemical system Na/beta''-alumina/S(IV) in AlCl3/NaCl were developed for application as an autonomous power source in oil/gas deep drilling wells. The cells operate in the temperature range from 150 C to 250 C. A prototype DD size cell was designed and built based on the results of finite element analysis and vibration testing. The cell consisted of stainless steel case serving as anode compartment with cathode compartment installed in it and a seal closing the cell. Critical element in cell design and fabrication was hermetically sealing the cell. The seal had to be leak tight, thermally and vibration stable and compatible with electrode materials. Cathode compartment was built of beta''-alumina tube which served as an electrolyte, separator and cathode compartment.

  5. Permanent magnets composed of high temperature superconductors

    Science.gov (United States)

    Weinstein, Roy; Chen, In-Gann; Liu, Jay; Lau, Kwong

    1991-01-01

    A study of persistent, trapped magnetic field has been pursued with high-temperature superconducting (HTS) materials. The main effort is to study the feasibility of utilization of HTS to fabricate magnets for various devices. The trapped field, when not in saturation, is proportional to the applied field. Thus, it should be possible to replicate complicated field configurations with melt-textured YBa2Cu3O7 (MT-Y123) material, bypassing the need for HTS wires. Presently, materials have been developed from which magnets of 1.5 T, at 77 K, can be fabricated. Much higher field is available at lower operating temperature. Stability of a few percent per year is readily attainable. Results of studies on prototype motors and minimagnets are reported.

  6. High-temperature insulation; Hochtemperatur-Waermeisolierung

    Energy Technology Data Exchange (ETDEWEB)

    Fuehres, M.

    1995-12-31

    For high-temperature insulations of industrial plants in the temperature range above 800 C preferably fibrous insulating materials are used. For this purpose ceramic fibres are more and more used. Apart from energy conservation possibilities up to 50% ceramic fibre products are characterized by a large field of the most different applications compared to conventional fire-resistant materials such as stone and compounds. The properties, production and the field of application are gone into in detail. (BWI) [Deutsch] In der Hochtemperaturisolierung industrieller Anlagen werden im Temperaturbereich oberhalb von 800 C bevorzugt faserfoermige Daemmstoffe eingesetzt. In zunehmendem Masse werden hierzu Keramikfasern eingesetzt. Neben den Einsparmoeglichkeiten im Energieverbrauch von bis zu 50% gegenueber konventionellen feuerfesten Werkstoffen wie Steinen und Massen zeichnen sich Keramikfaser-Produkte durch eine breite Palette vielfaeltigster Einsatzmoeglichkeiten aus. Es wird ausfuehrlich auf Eigenschaften, Herstellung und Einsatzmoeglichkeiten eingegangen. (BWI)

  7. Graphite thermal expansion reference for high temperature

    Science.gov (United States)

    Gaal, P. S.

    1974-01-01

    The design requirements of the aerospace and high-temperature nuclear reactor industries necessitate reliable thermal expansion data for graphite and other carbonaceous materials. The feasibility of an acceptable reference for calibration of expansion measuring systems that operate in carbon-rich atmospheres at temperatures ranging to 2500 C is the prime subject of this work. Present-day graphite technology provides acceptable materials for stable, reproducible references, as reflected by some of the candidate materials. The repeatability for a single specimen in a given expansion measuring system was found to be plus or minus 1%, while the combined results of several tests made on a number of samples fell within a plus or minus 2.5% band.

  8. Creep resistant high temperature martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Jablonski, Paul D.; Cowen, Christopher J.

    2017-01-31

    The disclosure provides a creep resistant alloy having an overall composition comprised of iron, chromium, molybdenum, carbon, manganese, silicon, nickel, vanadium, niobium, nitrogen, tungsten, cobalt, tantalum, boron, copper, and potentially additional elements. In an embodiment, the creep resistant alloy has a molybdenum equivalent Mo(eq) from 1.475 to 1.700 wt. % and a quantity (C+N) from 0.145 to 0.205. The overall composition ameliorates sources of microstructural instability such as coarsening of M.sub.23C.sub.6carbides and MX precipitates, and mitigates or eliminates Laves and Z-phase formation. A creep resistant martensitic steel may be fabricated by preparing a melt comprised of the overall composition followed by at least austenizing and tempering. The creep resistant alloy exhibits improved high-temperature creep strength in the temperature environment of around 650.degree. C.

  9. Creep resistant high temperature martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Jablonski, Paul D.; Cowen, Christopher J.

    2015-11-13

    The disclosure provides a creep resistant alloy having an overall composition comprised of iron, chromium, molybdenum, carbon, manganese, silicon, nickel, vanadium, niobium, nitrogen, tungsten, cobalt, tantalum, boron, and potentially additional elements. In an embodiment, the creep resistant alloy has a molybdenum equivalent Mo(eq) from 1.475 to 1.700 wt. % and a quantity (C+N) from 0.145 to 0.205. The overall composition ameliorates sources of microstructural instability such as coarsening of M.sub.23C.sub.6 carbides and MX precipitates, and mitigates or eliminates Laves and Z-phase formation. A creep resistant martensitic steel may be fabricated by preparing a melt comprised of the overall composition followed by at least austenizing and tempering. The creep resistant alloy exhibits improved high-temperature creep strength in the temperature environment of around 650.degree. C.

  10. Brazing of Mo to a CuZr alloy for the production of bimetallic raw materials for the CLIC accelerating structures

    CERN Document Server

    Salvo, M; Heikkinen, Samuli; Salvo, Milena; Casalegno, Valentina; Sgobba, Stefano; Rizzo, Stefano; Izquierdo, Gonzalo Arnau; Taborelli, Mauro

    2010-01-01

    Future linear accelerators, as CLIC (Compact Linear Collider), are extremely demanding in terms of material properties. Traditionally accelerating structure is made of brazed OFE copper parts. For the high conducting regions submitted to mechanical fatigue, CuZr would represent an improved selection than pure copper while for regions where the highest electric field is applied a refractory metal, i.e. Mo, could result in a better performance. The feasibility of joining such materials, namely CuZr (UNS C15000) and pure Mo has been investigated. The joining method developed and investigated here consists in a vacuum brazing process exploiting a Cu-based brazing filler applied under appropriate vacuum conditions. Apparent shear strength (adapted from ASTM B898) on the joined samples was about 200 MPa. (C) 2010 Elsevier B.V. All rights reserved.

  11. An experimental study on single phase convection heat transfer and pressure drop in two brazed plate heat exchangers with different chevron shapes and hydraulic diameters

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Man Bae; Park, Chang Yong [Seoul National University of Science and Technology, Seoul (Korea, Republic of)

    2017-05-15

    An experimental study on heat transfer and pressure drop characteristics was performed at single phase flow in two Brazed plate heat exchangers (BPHEs) with different geometries. The corrugation density of one of the BPHE (Type II) was two times as high as that of the other BPHE (Type I). The hydraulic diameter of the type II BPHE was 2.13 mm, which was 38 % smaller than that of the type I BPHE. Also, the cross section shape of the flow channels for the type II BPHE was different from that for conventional BPHEs due to the unusual corrugation patterns and brazing points. The experimental conditions for temperatures were varied from 4.6 °C to 49.1 °C, and for mass flow rates were changed from 0.07 kg/s to 1.24 kg/s. The measured results showed that pressure drop in the type II BPHE was about 110 % higher than that in the type I BPHE. Nu of the type II was higher than that of the type I BPHE and the enhancement became larger with the increase of Re at the ranges above 800. New correlations for fF and Nu were proposed by this study and their prediction accuracy could be improved by considering the surface enlargement factor in the correlations. The performance evaluation of the two BPHEs was performed by (j/f{sub F}1{sup /3}) which represented the ratio of heat transfer and pressure drop performance. Also, a new parameter, the capacity compactness of PHE, was proposed and it presented the PHE capacity per unit volume and unit log mean temperature difference. The comparison showed that the two BPHEs had similar values of the (j/f{sub F}1{sup /3}), whereas they had significantly different values of the capacity compactness. The capacity compactness of the type II BPHE was 1.5 times higher than that for the type I BPHE.

  12. High temperature polymer electrolyte membrane fuel cell

    Institute of Scientific and Technical Information of China (English)

    K.Scott; M. Mamlouk

    2006-01-01

    One of the major issues limiting the introduction of polymer electrolyte membrane fuel cells (PEMFCs) is the low temperature of operation which makes platinum-based anode catalysts susceptible to poisoning by the trace amount of CO, inevitably present in reformed fuel. In order to alleviate the problem of CO poisoning and improve the power density of the cell, operating at temperature above 100 ℃ is preferred. Nafion(R) -type perfluorosulfonated polymers have been typically used for PEMFC. However, the conductivity of Nafion(R) -type polymers is not high enough to be used for fuel cell operations at higher temperature ( > 90 ℃) and atmospheric pressure because they dehydrate under these condition.An additional problem which faces the introduction of PEMFC technology is that of supplying or storing hydrogen for cell operation,especially for vehicular applications. Consequently the use of alternative fuels such as methanol and ethanol is of interest, especially if this can be used directly in the fuel cell, without reformation to hydrogen. A limitation of the direct use of alcohol is the lower activity of oxidation in comparison to hydrogen, which means that power densities are considerably lower. Hence to improve activity and power output higher temperatures of operation are preferable. To achieve this goal, requires a new polymer electrolyte membrane which exhibits stability and high conductivity in the absence of liquid water.Experimental data on a polybenzimidazole based PEMFC were presented. A simple steady-state isothermal model of the fuel cell is also used to aid in fuel cell performance optimisation. The governing equations involve the coupling of kinetic, ohmic and mass transport. This paper also considers the advances made in the performance of direct methanol and solid polymer electrolyte fuel cells and considers their limitations in relation to the source and type of fuels to be used.

  13. High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems

    Energy Technology Data Exchange (ETDEWEB)

    Turnquist, Norman [GE Global Research, Munchen (Germany); Qi, Xuele [GE Global Research, Munchen (Germany); Raminosoa, Tsarafidy [GE Global Research, Munchen (Germany); Salas, Ken [GE Global Research, Munchen (Germany); Samudrala, Omprakash [GE Global Research, Munchen (Germany); Shah, Manoj [GE Global Research, Munchen (Germany); Van Dam, Jeremy [GE Global Research, Munchen (Germany); Yin, Weijun [GE Global Research, Munchen (Germany); Zia, Jalal [GE Global Research, Munchen (Germany)

    2013-12-20

    This report summarizes the progress made during the April 01, 2010 – December 30, 2013 period under Cooperative Agreement DE-EE0002752 for the U.S. Department of Energy entitled “High-Temperature-High-Volume Lifting for Enhanced Geothermal Systems.” The overall objective of this program is to advance the technology for well fluids lifting systems to meet the foreseeable pressure, temperature, and longevity needs of the Enhanced Geothermal Systems (EGS) industry for the coming ten years. In this program, lifting system requirements for EGS wells were established via consultation with industry experts and site visits. A number of artificial lift technologies were evaluated with regard to their applicability to EGS applications; it was determined that a system based on electric submersible pump (ESP) technology was best suited to EGS. Technical barriers were identified and a component-level technology development program was undertaken to address each barrier, with the most challenging being the development of a power-dense, small diameter motor that can operate reliably in a 300°C environment for up to three years. Some of the targeted individual component technologies include permanent magnet motor construction, high-temperature insulation, dielectrics, bearings, seals, thrust washers, and pump impellers/diffusers. Advances were also made in thermal management of electric motors. In addition to the overall system design for a full-scale EGS application, a subscale prototype was designed and fabricated. Like the full-scale design, the subscale prototype features a novel “flow-through-the-bore” permanent magnet electric motor that combines the use of high temperature materials with an internal cooling scheme that limits peak internal temperatures to <330°C. While the full-scale high-volume multi-stage pump is designed to lift up to 80 kg/s of process water, the subscale prototype is based on a production design that can pump 20 kg/s and has been modified

  14. The Role of Zinc Layer During Wetting of Aluminium on Zinc-coated Steel in Laser Brazing and Welding

    Science.gov (United States)

    Gatzen, M.; Radel, T.; Thomy, C.; Vollertsen, F.

    The zinc layer of zinc-coated steel is known to be a crucial factor for the spreading of liquid aluminium on the coated surface. For industrial brazing and welding processes these zinc-coatings enable a fluxless joining between aluminium and steel in many cases. Yet, the reason for the beneficial effect of the zinc to the wetting process is not completely understood. Fundamental investigations on the wetting behaviour of single aluminium droplets on different zinc-coated steel surfaces have revealed a distinct difference between coated surfaces at room temperature and at elevated temperature regarding the influence of different coating thicknesses. In this paper the case of continuous laser brazing and welding processes of aluminium and commercial galvanized zinc-coated steel sheets are presented. It is shown that in the case of bead-on-plate laser beam brazing, the coating thickness has a measureable effect on the resulting wetting angle and length but does not have a significant impact in case of overlap laser beam welding. This might be linked to different heat transfer conditions. The results also strongly indicate that proper initialbreakup of oxide layers is still required to accomplish good wetting on zinc-coated surfaces.

  15. Diamond based detectors for high temperature, high radiation environments

    Science.gov (United States)

    Metcalfe, A.; Fern, G. R.; Hobson, P. R.; Smith, D. R.; Lefeuvre, G.; Saenger, R.

    2017-01-01

    Single crystal CVD diamond has many desirable properties as a radiation detector; exceptional radiation hardness and physical hardness, chemical inertness, low Z (close to human tissue, good for dosimetry and transmission mode applications), wide bandgap (high temperature operation with low noise and solar blind), an intrinsic pathway to fast neutron detection through the 12C(n,α)9Be reaction. This combination of radiation hardness, temperature tolerance and ability to detect mixed radiation types with a single sensor makes diamond particularly attractive as a detector material for harsh environments such as nuclear power station monitoring (fission and fusion) and oil well logging. Effective exploitation of these properties requires the development of a metallisation scheme to give contacts that remain stable over extended periods at elevated temperatures (up to 250°C in this instance). Due to the cost of the primary detector material, computational modelling is essential to best utilise the available processing methods for optimising sensor response through geometry and conversion media configurations and to fully interpret experimental data. Monte Carlo simulations of our diamond based sensor have been developed, using MCNP6 and FLUKA2011, assessing the sensor performance in terms of spectral response and overall efficiency as a function of the detector and converter geometry. Sensors with varying metallisation schemes for high temperature operation have been fabricated at Brunel University London and by Micron Semiconductor Limited. These sensors have been tested under a varied set of conditions including irradiation with fast neutrons and alpha particles at high temperatures. The presented study indicates that viable metallisation schemes for high temperature contacts have been successfully developed and the modelling results, supported by preliminary experimental data from partners, indicate that the simulations provide a reasonable representation of

  16. Fail Safe, High Temperature Magnetic Bearings

    Science.gov (United States)

    Minihan, Thomas; Palazzolo, Alan; Kim, Yeonkyu; Lei, Shu-Liang; Kenny, Andrew; Na, Uhn Joo; Tucker, Randy; Preuss, Jason; Hunt, Andrew; Carter, Bart; hide

    2002-01-01

    This paper contributes to the magnetic bearing literature in two distinct areas: high temperature and redundant actuation. Design considerations and test results are given for the first published combined 538 C (1000 F) high speed rotating test performance of a magnetic bearing. Secondly, a significant extension of the flux isolation based, redundant actuator control algorithm is proposed to eliminate the prior deficiency of changing position stiffness after failure. The benefit of the novel extension was not experimentally demonstrated due to a high active stiffness requirement. In addition, test results are given for actuator failure tests at 399 C (750 F), 12,500 rpm. Finally, simulation results are presented confirming the experimental data and validating the redundant control algorithm.

  17. Production of ceramic-metal joints for high-vacuum applications and development of simulation program for discharge tube

    Energy Technology Data Exchange (ETDEWEB)

    Kang, S. H.; Chung, K. H. [Seoul National University, Seoul (Korea)

    2000-04-01

    To develop a ceramic-metal jointed tube for high-vacuum applications, metalizing process and active metal brazing were investigated. Active metal brazing was adopted as a joining process to produce a high-vacuum tube which had high joint strength and reliability. A possibility for the development of new composition of Mo-Mn paste was studied. Also, to improve the strength and reliability of active metal brazed joint, TiN coating was introduced as a diffusion barrier. It was revealed that TiN coating could improve the joint strength and reliability. 100mm {phi} tube joint was produced using incusil ABA brazing alloy. The strength and reliability of manufactured tube showed higher value than commercial one. The electric field distribution in ceramic tube under high voltage was analyzed. Two dimensional electric field distribution was investigated under the existence of charged particles. From this result, electric field distribution at the surface of ceramic tube and the location of high electric field was predicted. Finally, Arc discharge was simulated to analyze the effect of arc discharge on the discharge tube wall. The maximum temperature of arc was 12000-13000K. The wall temperature was increased 100-170K by the arc discharge. 45 refs., 57 figs., 4 tabs. (Author)

  18. Production of ceramic-metal joints for high-vacuum applications and development of simulation program for discharge tube

    Energy Technology Data Exchange (ETDEWEB)

    Kang, S. H.; Chung, K. H. [Seoul National University, Seoul (Korea)

    2000-04-01

    To develop a ceramic-metal jointed tube for high-vacuum applications, metalizing process and active metal brazing were investigated. Active metal brazing was adopted as a joining process to produce a high-vacuum tube which had high joint strength and reliability. A possibility for the development of new composition of Mo-Mn paste was studied. Also, to improve the strength and reliability of active metal brazed joint, TiN coating was introduced as a diffusion barrier. It was revealed that TiN coating could improve the joint strength and reliability. 100mm {phi} tube joint was produced using incusil ABA brazing alloy. The strength and reliability of manufactured tube showed higher value than commercial one. The electric field distribution in ceramic tube under high voltage was analyzed. Two dimensional electric field distribution was investigated under the existence of charged particles. From this result, electric field distribution at the surface of ceramic tube and the location of high electric field was predicted. Finally, Arc discharge was simulated to analyze the effect of arc discharge on the discharge tube wall. The maximum temperature of arc was 12000-13000K. The wall temperature was increased 100-170K by the arc discharge. 45 refs., 57 figs., 4 tabs. (Author)

  19. High-temperature superconductors make major progress

    CERN Multimedia

    CERN Bulletin

    2014-01-01

    This month's Nature Materials featured an important breakthrough for high-temperature superconductors. A new method has been found for processing Bi-2212 high-temperature superconducting round wire in order to drastically increase its critical current density. The result confirms that this conductor is a serious candidate for future very-high-field magnets.   This image shows the cross-section of two Bi-2212 wires. The bottom wire has less leakage and void porosity due to a heat treatment done at an overpressure of 100 bar - about 100 times the pressure used to produce the top wire (image from [Nature Materials, Vol. 13 (2014), 10.1038/nmat3887]). The workhorse for building superconducting accelerator magnets has been, so far, the Niobium-Titanium (Nb-Ti) alloy superconductor. But with Nb-Ti having reached its full potential, other conductors must be used to operate in higher magnetic fields beyond those reached with the LHC magnets. Today, the intermetallic Niobium-Tin (Nb3Sn) is th...

  20. High temperature flat plate solar collector

    Energy Technology Data Exchange (ETDEWEB)

    Hozumi, S.; Aso, S.; Ebisu, K.; Uchino, H.

    1981-04-01

    Improvements in the efficiency of collectors are of great importance for extending the utilization of solar energy for heating and cooling in homes. A highly efficient collector makes the system size small and decreases the system cost effectively. From the view of the amount of energy collected, the efficient collector has a multiple effect, not only because of the high increase in instantaneous efficiency, but also because of the large usable intensity range of the insolation. On the basis of a functional analysis for a flat collector, the materials and parameters were selected and optimized, and a new high temperature flat collector was designed. The collector has 2 panes. The first pane is low iron glass and the second pane is a thin film of fluorinated ethylene-propylene copolymer. The overall solar transmittance for the two panes is 0.89. The collecting panel and its water paths were formed by means of welding and hydraulic expansion. The selective absorbing surface consists of colored stainless steel whose absorption characteristic is 0.89 and emission characteristic is 0.16. The thermal insulator preventing backward heatloss consists of double layers of urethane foam and glass wool. Furthermore, the sustained method for the second pane is contrived so as to prevent water condensation on the panes and excessive elevation of the absorber temperature during no load heating.

  1. Microwave-assisted brazing of alumina ceramics for electron tube applications

    Indian Academy of Sciences (India)

    2016-04-01

    Alumina was joined with alumina using microwave-assisted and conventional brazing methods at 960$^{\\circ}$C for 15 min using TiCuSil (68.8Ag–26.7Cu–4.5Ti in wt.%) as the brazing alloy. The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of the microwave and conventionally brazed joints. The elemental compositions at the joint cross-section were determined by energy dispersive X-ray analysis. Vickers microhardness measurement indicated reliable joint performance for the microwave-assisted brazed joints during actual application in an electron tube. Brazing strength measurement and helium leak test provided the evidence forgood alumina-alumina joint formation.

  2. Brazing diamond grits onto a steel substrate using copper alloys as the filler metals

    Science.gov (United States)

    Chen, S.-M.; Lin, S.-T.

    1996-12-01

    Surface-set diamond tools were fabricated by an active metal brazing process, using bronze (Cu-8.9Sn) powder and 316L stainless steel powder mixed to various ratios as the braze filler metals. The diamond grits were brazed onto a steel substrate at 1050 °C for 30 min in a dry hydrogen atmosphere. After brazing practice, an intermediate layer rich in chromium formed between the braze filler metal and diamond. A braze filler metal composed of 70 wt % bronze powder and 30 wt % stainless steel powder was found to be optimum in that the diamond grits were strongly impregnated in the filler metal by both mechanical and chemical types of holding. The diamond tools thus fabricated performed better than conventional nickel-plated diamond tools. In service, the braze filler metal wore at almost the same rate as the diamond grits, and no pullout of diamond grits or peeling of the filler metal layer took place.

  3. Computational simulations and experimental validation of a furnace brazing process

    Energy Technology Data Exchange (ETDEWEB)

    Hosking, F.M.; Gianoulakis, S.E.; Malizia, L.A.

    1998-12-31

    Modeling of a furnace brazing process is described. The computational tools predict the thermal response of loaded hardware in a hydrogen brazing furnace to programmed furnace profiles. Experiments were conducted to validate the model and resolve computational uncertainties. Critical boundary conditions that affect materials and processing response to the furnace environment were determined. {open_quotes}Global{close_quotes} and local issues (i.e., at the furnace/hardware and joint levels, respectively) are discussed. The ability to accurately simulate and control furnace conditions is examined.

  4. Cu含量对铝基钎料性能的影响%Effect of Cu content on the properties of aluminum brazing

    Institute of Scientific and Technical Information of China (English)

    王君君; 王艳; 何雷

    2012-01-01

    试验选用Al-1 1Si-0.3Cu、Al-11Si-4Cu和Al-11Si-1OCu三种铝基钎料,利用SDTQ600型差示扫描量热仪、Phillips X'Pert型X射线衍射仪和OLYMPUS型光学显微镜等分析Cu含量对钎料性能的影响.研究表明,三种钎料的基本组织为:基体α(Al)、共晶硅(α+Si)和少量初生硅;随着Cu含量的增加,Cu与Al之间形成的金属间化合物相的含量增加,钎料硬度随之增加.钎料熔化特性曲线表明,增加Cu含量能有效降低钎料的熔点,并使钎料凝固温度区间变窄.腐蚀试验表明随Cu含量的增加钎料腐蚀率增加.钎料的铺展面积受Cu饱和程度的影响,当Cu含量低于其在Al中溶解度时,随Cu含量增加,铺展面积增大;反之,铺展面积减小.%Three components of aluminum brazing were used for experiment,including Al-11Si-0.3Cu,Al-11Si-4Cu and Al-11Si-10Cu,and on the influence that the performance of brazing was by Cu content analyzed by SDTQ600 type Differential Scanning Calorimeter DSC,Phillips X'Pert type X-ray diffraction and OLYMPUS type Optical Microscope.Research showed that the basic organization was composed of matrix a (Al).eutectic silicon (a + Si) and a few primary silicon for three kinds of aluminum brazing; with the Cu elements increased,the intermetallic phase formed between Cu and Al between content increased,solder hardness increased.Melted characteristic curve of brazing showed that the content of Cu elements increased could effectively reduce the melting point of brazing,and make solidification temperature interval of brazing narrow.Corrosion test suggested that with the content of Cu increased,corrosion rate of brazing increased. Spreading area of brazing was dependent on the influence of Cu saturated degree,when Cu content was lower than its solubility in the Al.with Cu content increased,spreading area increased;conversely,the reverse.

  5. Robust high temperature oxygen sensor electrodes

    DEFF Research Database (Denmark)

    Lund, Anders

    Platinum is the most widely used material in high temperature oxygen sensor electrodes. However, platinum is expensive and the platinum electrode may, under certain conditions, suffer from poisoning, which is detrimental for an oxygen sensor. The objective of this thesis is to evaluate electrode ......-based electrodes and one porous electrode based on the perovskite-structured strontium and vanadiumdoped lanthanum chromium oxide (LSCV) were investigated. The porous electrodes were applied on yttrium-stabilised zirconium oxide (YSZ) substrates in a collaboration with the company PBI...

  6. High Temperature Sodium Thermal Convection Test Loop

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A project for the evaluation of compatibility characteristic of structural materials used in China experimental fast reactor(CEFR) has been in operation. The conditions which these structural materials contact with liquid sodium in reactor can be simulated by the tests in high temperature sodium thermal convection test loop. The main aims of designing and constructing the thermal convection test loop is for the corrosion test of CEFR materials, and the objective is to obtain the corrosion data of domestic materials.The main features of the test loop are shown in Fig.1. The primary components of the loop

  7. Applications of bulk high-temperature superconductors

    Science.gov (United States)

    Hull, J. R.

    The development of high-temperature superconductors (HTS's) can be broadly generalized into thin-film electronics, wire applications, and bulk applications. We consider bulk HTS's to include sintered or crystallized forms that do not take the geometry of filaments or tapes, and we discuss major applications for these materials. For the most part applications may be realized with the HTS's cooled to 77 K, and the properties of the bulk HTS's are often already sufficient for commercial use. A non-exhaustive list of applications for bulk HTS's includes trapped field magnets, hysteresis motors, magnetic shielding, current leads, and magnetic bearings. These applications are briefly discussed in this paper.

  8. High Temperature Corrosion in Biomass Incineration Plants

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Maahn, Ernst emanuel; Gotthjælp, K.

    1997-01-01

    The aim of the project is to study the role of ash deposits in high temperature corrosion of superheater materials in biomass and refuse fire combined heat and power plants. The project has included the two main activities: a) A chemical characterisation of ash deposits collected from a major...... number of biomass and refuse fired combined heat and power plant boilers, b) Laboratory exposures and metallurgical examinations of material specimens with ash deposits in well-defined gas environments with HCl and SO2 in a furnace....

  9. High Temperature Materials Laboratory third annual report

    Energy Technology Data Exchange (ETDEWEB)

    Tennery, V.J.; Foust, F.M.

    1990-12-01

    The High Temperature Materials Laboratory has completed its third year of operation as a designated DOE User Facility at the Oak Ridge National Laboratory. Growth of the user program is evidenced by the number of outside institutions who have executed user agreements since the facility began operation in 1987. A total of 88 nonproprietary agreements (40 university and 48 industry) and 20 proprietary agreements (1 university, 19 industry) are now in effect. Sixty-eight nonproprietary research proposals (39 from university, 28 from industry, and 1 other government facility) and 8 proprietary proposals were considered during this reporting period. Research projects active in FY 1990 are summarized.

  10. High temperature quark localization by Polyakov loops

    CERN Document Server

    Kovacs, Tamas G; Bruckmann, Falk; Schierenberg, Sebastian

    2011-01-01

    We study the low eigenmodes of the overlap and staggered Dirac operator at high temperature. We show that the recently found localized quark modes obeying Poisson statistics are connected to physical gauge field objects with their size and density scaling in the continuum limit. The localized modes are also strongly correlated with large fluctuations of the Polyakov loop. Based on that we construct a random matrix model of the low Dirac modes inspired by dimensional reduction. Our model reproduces the Poisson to random matrix transition seen in the lattice Dirac spectrum.

  11. Symmetry Non-restoration at High Temperature

    CERN Document Server

    Rius, N

    1998-01-01

    We discuss the (non)-restoration of global and local symmetries at high temperature. First, we analyze a two-scalar model with $Z_2 \\times Z_2$ symmetry using the exact renormalization group. We conclude that inverse symmetry breaking is possible in this kind of models within the perturbative regime. Regarding local symmetries, we consider the $SU(2) \\otimes U(1)$ gauge symmetry and focus on the case of a strongly interacting scalar sector. Employing a model-independent chiral Lagrangian we find indications of symmetry restoration.

  12. High temperature decomposition of hydrogen peroxide

    Science.gov (United States)

    Parrish, Clyde F. (Inventor)

    2011-01-01

    Nitric oxide (NO) is oxidized into nitrogen dioxide (NO.sub.2) by the high temperature decomposition of a hydrogen peroxide solution to produce the oxidative free radicals, hydroxyl and hydroperoxyl. The hydrogen peroxide solution is impinged upon a heated surface in a stream of nitric oxide where it decomposes to produce the oxidative free radicals. Because the decomposition of the hydrogen peroxide solution occurs within the stream of the nitric oxide, rapid gas-phase oxidation of nitric oxide into nitrogen dioxide occurs.

  13. Aerospace applications of high temperature superconductivity

    Science.gov (United States)

    Heinen, V. O.; Connolly, D. J.

    1991-01-01

    Space application of high temperature superconducting (HTS) materials may occur before most terrestrial applications because of the passive cooling possibilities in space and because of the economic feasibility of introducing an expensive new technology which has a significant system benefit in space. NASA Lewis Research Center has an ongoing program to develop space technology capitalizing on the potential benefit of HTS materials. The applications being pursued include space communications, power and propulsion systems, and magnetic bearings. In addition, NASA Lewis is pursuing materials research to improve the performance of HTS materials for space applications.

  14. High-temperature superconducting current leads

    Science.gov (United States)

    Hull, J. R.

    1992-07-01

    The use of high-temperature superconductors (HTSs) for current leads to deliver power to devices at liquid helium temperature is near commercial realization. The use of HTSs in this application has the potential to reduce refrigeration requirements and helium boiloff to values significantly lower than the theoretical best achievable with conventional leads. Considerable advantage is achieved by operating these leads with an intermediate temperature heat sink. The HTS part of the lead can be made from pressed and sintered powder. Powder-in-tube fabrication is also possible, however, the normal metal part of the lead acts as a thermal short and cannot provide much stabilization without increasing the refrigeration required. Lead stability favors designs with low current density. Such leads can be manufactured with today's technology, and lower refrigeration results from the same allowable burnout time. Higher current densities result in lower boiloff for the same lead length, but bumout times can be very short. In comparing experiment to theory, the density of helium vapor needs to be accounted for in calculating the expected boiloff. For very low-loss leads, two-dimensional heat transfer and the state of the dewar near the leads may play a dominant role in lead performance.

  15. EFFECT OF BRAZING TIME ON TiC CERMET/IRON JOINT BRAZED WITH Ag-Cu-Zn FILLER METAL

    Institute of Scientific and Technical Information of China (English)

    L.X. Zhang; J.C. Feng; Z.R. Li; H.J. Liu

    2004-01-01

    The brazing of TiC cermet to iron was carried out at 1223K for 5-20min using Ag-Cu-Zn filler metal. The formation phase and interface structure of the joints were investigated by electron probe microanalysis (EPMA), scanning electron microscopy (SEM) and X-ray diffraction (XRD), and the joint strength was tested by shearing method. The results showed: there occurred three new formation phases, Cu(s.s), FeNi and Ag(s.s) in TiC cermet/iron joint. The interface structure was expressed as TiC cermet/Cu(s.s)+FeNi/Ag(s.s)+a little Cu(s.s)+a little FeNi/Cu(s.s)+ FeNi/iron. With brazing time increasing, there appeared highest shear strength of the joints, the value of which was up to 252.2MPa when brazing time was 10min.

  16. Reduction of Liquid Clad Formation Due to Solid State Diffusion in Clad Brazing Sheet

    Science.gov (United States)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-12-01

    Warm forming operations have shown promise in expanding automotive heat exchanger designs by increasing forming limits of clad brazing sheet. The impact of isothermal holds below the clad melting temperature on subsequent brazeability has not previously been studied in detail. The effect of these holds on brazeability, as measured by the clad thickness loss due to solid state diffusion of Si out of the clad layer prior to clad melting, was assessed through parallel DSC and optical microscopy measurements, as well as through the use of a previously developed model. EPMA measurements were also performed to support the other measures. Overall, the same trends were predicted by DSC, microscopy, and the theoretical model; however, the DSC predictions were unable to accurately predict remaining clad thickness prior to melting, even after correcting the data for clad-core interactions. Microscopy measurements showed very good agreement with the model predictions, although there were slight discrepancies at short hold times due to the inability of the model to account for clad loss during heating to the brazing temperature. Further microscopy measurements showed that when the heating rate is set below a critical value, there is a reduction in the clad thickness from the as-received condition.

  17. Microstructure and Mechanical Properties of AlN/Cu Brazed Joints

    Science.gov (United States)

    Su, Cherng-Yuh; Pan, C. T.; Lo, Min-Sheng

    2014-09-01

    In this study, the AlN/Cu bonding was explored using the brazing technique. During AlN/Cu brazing, the temperature was set at 800, 850, and 900 °C for 10, 20, 30, and 60 min, respectively. We studied the bonding mechanism, microstructure formation, and the mechanical characteristics of the bond. The reaction layer developed at the interface of AlN/Cu is observed to be TiN. The activation energy of TiN is about 149.91 kJ/mol. The reaction layer thickness is linearly dependent on the temperature and duration at 800 and 850 °C for 60 min and 900 °C for 30 min. However, the growth of the reactive layers decreases gradually at 900 °C when the duration changed from 30 to 60 min. The strength of the specimens with thickness ranging between 1 and 1.5 μm is 40-51 MPa.

  18. High power densities from high-temperature material interactions

    Energy Technology Data Exchange (ETDEWEB)

    Morris, J.F.

    1981-01-01

    Thermionic energy conversion (TEC) and metallic-fluid heat pipes (MFHPs) offer important and unique advantages in terrestrial and space energy processing. And they are well suited to serve together synergistically. TEC and MFHPs operate through working-fluid vaporization, condensation cycles that accept great thermal power densities at high temperatures. TEC and MFHPs have apparently simple, isolated performance mechanisms that are somewhat similar. And they also have obviously difficult, complected material problems that again are somewhat similar. Intensive investigation reveals that aspects of their operating cycles and material problems tend to merge: high-temperature material effects determine the level and lifetime of performance. Simplified equations verify the preceding statement for TEC and MFHPs. Material properties and interactions exert primary influences on operational effectiveness. And thermophysicochemical stabilities dictate operating temperatures which regulate the thermoemissive currents of TEC and the vaporization flow rates of MFHPs. Major high-temperature material problems of TEC and MFHPs have been solved. These solutions lead to productive, cost-effective applications of current TEC and MFHPs - and point to significant improvements with anticipated technological gains.

  19. High point for CERN and high-temperature superconductors

    CERN Multimedia

    2007-01-01

    Amalia Ballarino is named the Superconductor Industry Person of the year 2006. Amalia Ballarino showing a tape of high-superconducting material used for the LHC current leads.The CERN project leader for the high-temperature superconducting current leads for the LHC, Amalia Ballarino, has received the award for "Superconductor Industry Person of the Year". This award, the most prestigious international award in the development and commercialization of superconductors, is presented by the leading industry newsletter "Superconductor Week". Amalia Ballarino was selected from dozens of nominations from around the world by a panel of recognized leading experts in superconductivity. "It is a great honour for me," says Amalia Ballarino. "It has been many years of hard work, and it’s a great satisfaction to see that the work has been completed successfully." Amalia Ballarino has been working on high-temperature superconducting materials sin...

  20. High-Temperature, High-Load-Capacity Radial Magnetic Bearing

    Science.gov (United States)

    Provenza, Andrew; Montague, Gerald; Kascak, Albert; Palazzolo, Alan; Jansen, Ralph; Jansen, Mark; Ebihara, Ben

    2005-01-01

    A radial heteropolar magnetic bearing capable of operating at a temperature as high as 1,000 F (=540 C) has been developed. This is a prototype of bearings for use in gas turbine engines operating at temperatures and speeds much higher than can be withstood by lubricated rolling-element bearings. It is possible to increase the maximum allowable operating temperatures and speeds of rolling-element bearings by use of cooling-air systems, sophisticated lubrication systems, and rotor-vibration- damping systems that are subsystems of the lubrication systems, but such systems and subsystems are troublesome. In contrast, a properly designed radial magnetic bearing can suspend a rotor without contact, and, hence, without need for lubrication or for cooling. Moreover, a magnetic bearing eliminates the need for a separate damping system, inasmuch as a damping function is typically an integral part of the design of the control system of a magnetic bearing. The present high-temperature radial heteropolar magnetic bearing has a unique combination of four features that contribute to its suitability for the intended application: 1. The wires in its electromagnet coils are covered with an insulating material that does not undergo dielectric breakdown at high temperature and is pliable enough to enable the winding of the wires to small radii. 2. The processes used in winding and potting of the coils yields a packing factor close to 0.7 . a relatively high value that helps in maximizing the magnetic fields generated by the coils for a given supplied current. These processes also make the coils structurally robust. 3. The electromagnets are of a modular C-core design that enables replacement of components and semiautomated winding of coils. 4. The stator is mounted in such a manner as to provide stable support under radial and axial thermal expansion and under a load as large as 1,000 lb (.4.4 kN).