WorldWideScience

Sample records for brazed plate heat

  1. Investigation of Brazed Plate Heat Exchangers With Variable Chevron Angles

    Directory of Open Access Journals (Sweden)

    S. Muthuraman

    2013-08-01

    Full Text Available - Experiments to measure the condensation heat transfer coefficient and the pressure drop in brazed plate heat exchangers (BPHEs were performed with the refrigerants R410A and R22. Brazed plate heat exchangers with different chevron angles of 45°, 35°, and 20° were used. Varying the mass flux, the condensation temperature, and the vapor quality of the refrigerant, we measured the condensation heat transfer coefficient and the pressure drops. Both the heat transfer coefficient and the pressure drop increased proportionally with the mass flux and the vapor quality and inversely with the condensation temperature and the chevron angle.

  2. Brazed aluminum, Plate-fin heat exchangers for OTEC

    Energy Technology Data Exchange (ETDEWEB)

    Foust, H.D.

    1980-12-01

    Brazed aluminum plate-fin heat exchangers have been available for special applications for over thirty years. The performance, compactness, versatility, and low cost of these heat exchangers has been unequaled by other heat exchanger configuration. The application of brazed aluminum has been highly limited because of necessary restrictions for clean non-corrosive atmospheres. Air and gas separation have provided ideal conditions for accepting brazed aluminum and in turn have benefited by the salient features of these plate-fin heat exchangers. In fact, brazed aluminum and cryogenic gas and air separation have become nearly synonymous. Brazed aluminum in its historic form could not be considered for a seawater atmosphere. However, technology presents a new look of significant importance to OTEC in terms of compactness and cost. The significant technological variation made was to include one-piece hollow extensions for the seawater passages. Crevice corrosion sites are thereby entirely eliminated and pitting corrosion attack will be controlled by an integral and sacrificial layer of a zinc-aluminum alloy. This paper on brazed aluminum plate-fin heat exchangers for OTEC will aquaint the reader with the state-of-art and variations suggested to qualify this form of aluminum for seawater use. In order to verify the desirable cost potential for OTEC, Trane teamed with Westinghouse to perform an OTEC system analysis with this heat exchanger. These results are very promising and reported in detail elsewhere.

  3. Oil Circulation Effects on Evaporation Heat Transfer in Brazed Plate Heat Exchanger using R134A

    OpenAIRE

    Jang, Jaekyoo; Chang, Youngsoo; Kang, Byungha

    2012-01-01

    Experimental study was performed for oil circulation effects on evaporation heat transfer in the brazed type plate heat exchangers using R134A. In this study, distribution device was installed to ensure uniform flow distribution in the refrigerant flow passage, which enhances heat transfer performance of plate type heat exchanger. Tests were conducted for three evaporation temperature; 33℃, 37℃, and 41℃ and several oil circulation conditions. The nominal conditions of refrigerant are as follo...

  4. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    Science.gov (United States)

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  5. Condensation heat transfer and pressure drop of R-134a saturated vapour inside a brazed compact plate fin heat exchanger with serrated fin

    Science.gov (United States)

    Ramana Murthy, K. V.; Ranganayakulu, C.; Ashok Babu, T. P.

    2016-05-01

    This paper presents the experimental heat transfer coefficient and pressure drop measured during R-134a saturated vapour condensation inside a small brazed compact plate fin heat exchanger with serrated fin surface. The effects of saturation temperature (pressure), refrigerant mass flux, refrigerant heat flux, effect of fin surface characteristics and fluid properties are investigated. The average condensation heat transfer coefficients and frictional pressure drops were determined experimentally for refrigerant R-134a at five different saturated temperatures (34, 38, 40, 42 and 44 °C). A transition point between gravity controlled and forced convection condensation has been found for a refrigerant mass flux around 22 kg/m2s. In the forced convection condensation region, the heat transfer coefficients show a three times increase and 1.5 times increase in frictional pressure drop for a doubling of the refrigerant mass flux. The heat transfer coefficients show weak sensitivity to saturation temperature (Pressure) and great sensitivity to refrigerant mass flux and fluid properties. The frictional pressure drop shows a linear dependence on the kinetic energy per unit volume of the refrigerant flow. Correlations are provided for the measured heat transfer coefficients and frictional pressure drops.

  6. Application of Induction Heating for Brazing Parts of Solar Collectors

    Directory of Open Access Journals (Sweden)

    Kristína Demianová

    2012-01-01

    Full Text Available This paper reports on the application of induction heating for brazing parts of solar collectors made of Al alloys. The tube-flange joint is a part of the collecting pipe of a solar collector. The main task was to design an induction coil for this type of joint, and to select the optimum brazing parameters. Brazing was performed with AlSi12 brazing alloy, and corrosive and non-corrosive flux types were also applied. The optimum brazing parameters were determined on the basis of testing the fabricated brazed joints by visual inspection, by leakage tests, and by macro- and micro-analysis of the joint boundary. The following conditions can be considered to be the best for brazing Al materials: power 2.69 kW,brazing time 24 s, flux BrazeTec F32/80.

  7. New plates for different types of plate heat exchangers

    OpenAIRE

    Fernandes, Carla S.; Dias, Ricardo P.; João M. Maia

    2008-01-01

    The first patent for a plate heat exchanger was granted in 1878 to Albretch Dracke, a German inventor. The commercial embodiment of these equipments has become available in 1923. However, the plate heat exchanger development race began in the 1930’s and these gasketed plate and frame heat exchangers were mainly used as pasteurizers (e.g. for milk and beer). Industrial plate heat exchangers were introduced in the 1950’s and initially they were converted dairy models. Brazed plate heat exchange...

  8. Brazing

    International Nuclear Information System (INIS)

    This report is a compilation of published literature on high temperature brazing covering the period 1973-1978. The references are listed alphabetically with regard to the base material or combination of base materials to be brazed. Trade names are treated as base materials. The report contains approximately 1500 references, of which 300 are to patents

  9. Induction Brazing

    DEFF Research Database (Denmark)

    Henningsen, Poul

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present report...... presents a combined numerical and experimental method for determination of appropriate/optimiged coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper...

  10. Novel high chromium containing braze filler metals for heat exchanger applications

    Energy Technology Data Exchange (ETDEWEB)

    Rangaswamy, S.; Fortuna, D. [Sulzer Metco, Troy (United States)

    2007-07-01

    A new family of boron-free, high chromium containing braze filler metal compositions were developed (Amdry 105, Amdry 108, Amdry 805). Filler metal properties including metallurgical phases, melting range, flow, corrosion resistance and high temperature oxidation resistance are reported. Additionally, the technical and economical advantages of using these new filler metals in fabricating flat plate type of heat exchangers and metallic catalytic converters is discussed. (orig.)

  11. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    Science.gov (United States)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  12. Effect of Heat Treatment on High Temperature Stress Rupture Strength of Brazing Seam for Nickel-base Superalloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In order to enhance the high-temperature stress rupture strength of brazing seam by heat treatment, it was diffusion treated, then solution heat treated, and finally aging treated. The microstructure of brazing seam especially morphology of phase and boride was observed and the strength of brazing seam was measured in this process. The results show that heat treatment can enhance high-temperature stress rupture strength by improving the microstructure of brazing seam. The strength of brazing seam after solution heat treatment decreases in comparison with that only after diffusion treatment while aging treatment after solution heat treatment increases the strength of brazing seam.

  13. Simulation on Thermal Integrity of the Fin/Tube Brazed Joint of Heat Exchangers

    Institute of Scientific and Technical Information of China (English)

    Yiyu QIAN; Feng GAO; Fengjiang WANG; Hui ZHAO

    2003-01-01

    In the applications of heat exchangers, the fin efficiency of heat transfer is the key issue. Thermal distribution withinthe brazed joints in heat exchanger under loading conditions is investigated in this paper. Simulated results showedthat the therma

  14. Reversible brazing process

    Science.gov (United States)

    Pierce, Jim D.; Stephens, John J.; Walker, Charles A.

    1999-01-01

    A method of reversibly brazing surfaces together. An interface is affixed to each surface. The interfaces can be affixed by processes such as mechanical joining, welding, or brazing. The two interfaces are then brazed together using a brazing process that does not defeat the surface to interface joint. Interfaces of materials such as Ni-200 can be affixed to metallic surfaces by welding or by brazing with a first braze alloy. The Ni-200 interfaces can then be brazed together using a second braze alloy. The second braze alloy can be chosen so that it minimally alters the properties of the interfaces to allow multiple braze, heat and disassemble, rebraze cycles.

  15. Laser Brazing of High Temperature Braze Alloy

    Science.gov (United States)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  16. Effect of holding time on vacuum brazing for a stainless steel plate-fin structure

    International Nuclear Information System (INIS)

    This paper presents a vacuum brazing of 304 stainless steel plate-fin structures with nickel-based BNi-2 filler metal. The effect of brazing holding time on tensile strength and microstructure has been investigated, aiming to obtain the optimal brazing holding time. The microstructure in brazing joint consists of diffusion-affected zone (DAZ), interface reaction zone (IRZ), isothermally solidified zone (ISZ) and athermally solidified zone (ASZ). The structure in the fillet is composed of solid solution, nickel silicon, nickel boron compound and a mixture with nickel silicon and nickel boron. The tensile strength increases along with the increase of holding time, but decreases when the holding time is over 25 min. A maximum tensile strength of 65.1 MPa is obtained with 25 min holding time. Too short holding time will make boron diffuse insufficiently and generate a great deal of brittle boride components, and too long holding time will make the base metal dissolve into the filler metal excessively and creates more corrosion voids.

  17. Plate heat exchanger

    International Nuclear Information System (INIS)

    In a plate heat exchanger required to handle corrosive, toxic or radioactive fluids, wherein each plate has a peripheral recess or like formation adapted for receiving an elastomeric gasket, the plates are welded together in pairs by the method comprising the steps of inserting into the gasket recess of a first plate of said pair a metal packing piece and welding the second place (e.g. by a laser or electron beam weld running along the base of the recess) superimposing a second plate on to the first in contact with the packing piece and welding the second plate to the packing piece (e.g. by a laser or electron beam weld). The packing piece may be of hollow or solid cross section and is preferably of the same material (e.g. titanium or stainless steel) as the plates. In use a service fluid in heat exchange with the said corrosive etc. fluid is confined by peripheral and normally elastomeric gaskets. (author)

  18. Control of microstructure in soldered, brazed, welded, plated, cast or vapor deposited manufactured components

    Science.gov (United States)

    Ripley, Edward B.; Hallman, Russell L.

    2015-11-10

    Disclosed are methods and systems for controlling of the microstructures of a soldered, brazed, welded, plated, cast, or vapor deposited manufactured component. The systems typically use relatively weak magnetic fields of either constant or varying flux to affect material properties within a manufactured component, typically without modifying the alloy, or changing the chemical composition of materials or altering the time, temperature, or transformation parameters of a manufacturing process. Such systems and processes may be used with components consisting of only materials that are conventionally characterized as be uninfluenced by magnetic forces.

  19. Boiling of Binary Zeotropic Blends in the Plate Heat Exchanger of the Heat Pump

    Directory of Open Access Journals (Sweden)

    Mezentseva Nadezhda N.

    2016-01-01

    Full Text Available In this paper, we consider the process of boiling in the evaporator of the heat pump. Zeotropic binary refrigerants R32/R152a (30/70% and R32/R134a (30/70% are used as working medium. Calculations are made for brazed plate heat exchanger during boiling of zeotropic blend refrigerants with account of peculiarities of this process. Results of calculation of the heat transfer coefficient for zeotropic blends are given.

  20. The Integration of Vacuum Brazing into Heat Treatment - A Progressive Combined Process

    Institute of Scientific and Technical Information of China (English)

    Ingo Reinkensmeier; Henkjan Buursen

    2004-01-01

    The continuous constructive challenge to improve the functionality and efficiency of components always results in higher demands on production engineering, against the background of the generally increasing cost pressure. In many cases, you will just succeed in producing competitive and innovative products by combining and coupling of different procedures to an independent (hybrid) technology. The use of hybrid procedures for metal joining and heat treatment of metallic materials finds more and more industrial fields of application. Modern vacuum lines with integrated pressurized gas quenching are considered high-performance and flexible means of production for brazing and heat treatment tasks as well in the turbine industry as in the mould making and tool manufacturing industry. In doing so, the heat treatment is coupled with the brazing cycle in a combined process so that the brazing temperatures and soak times are adapted to the necessary temperatures and times for solution heat treatment and austeniting. This user-oriented article describes on the one hand examples of brazing of turbine components, but above all the practical experience from the plastics processing industry, where the requirement for a high-efficient cooling of injection moulding dies gains more and more importance.The combined procedure "Vacuum Brazing and Hardening" offers plenty of possibilities to produce mould inserts with an efficient tempering system in an economic way.

  1. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present paper...... presents a combined numerical and experimental method for fast determination of appropriate coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper. The method has...

  2. Flat-plate heat pipe

    Science.gov (United States)

    Marcus, B. D.; Fleischman, G. L. (Inventor)

    1977-01-01

    Flat plate (vapor chamber) heat pipes were made by enclosing metal wicking between two capillary grooved flat panels. These heat pipes provide a unique configuration and have good capacity and conductance capabilities in zero gravity. When these flat plate vapor chamber heat pipes are heated or cooled, the surfaces are essentially isothermal, varying only 3 to 5 C over the panel surface.

  3. Plate heat exchanger

    International Nuclear Information System (INIS)

    The plate exchanger described includes a series of individual modules joined together, communicating in pairs to delimit two flow circuits separated by two fluids mutually exchanging calories. Each module includes at least one flat frame around a central cavity, at least two apertures made in the frame respectively for the inlet and oulet of the fluids crossing the cavity and at least one opening in the frame for the fluids to pass to a neighbouring module. The frames of the modules form a stack plane upon plane and are isolated by a thin leak-tight sheet parallel to the plane of the frames and separating the fluid substances in two superimposed frames. The heat transfer between these fluids occurs through this thin sheet from one module to the next in the stack

  4. Braze Development of Graphite Fiber for Use in Phase Change Material Heat Sinks

    Science.gov (United States)

    Quinn, Gregory; Beringer, Woody; Gleason, Brian; Stephan, Ryan

    2011-01-01

    Hamilton Sundstrand (HS), together with NASA Johnson Space Center, developed methods to metallurgically join graphite fiber to aluminum. The goal of the effort was to demonstrate improved thermal conductance, tensile strength and manufacturability compared to existing epoxy bonded techniques. These improvements have the potential to increase the performance and robustness of phase change material heat sinks that use graphite fibers as an interstitial material. Initial work focused on evaluating joining techniques from four suppliers, each consisting of a metallization step followed by brazing or soldering of one inch square blocks of Fibercore graphite fiber material to aluminum end sheets. Results matched the strength and thermal conductance of the epoxy bonded control samples, so two suppliers were down-selected for a second round of braze development. The second round of braze samples had up to a 300% increase in strength and up to a 132% increase in thermal conductance over the bonded samples. However, scalability and repeatability proved to be significant hurdles with the metallization approach. An alternative approach was pursued which used a nickel braze allow to prepare the carbon fibers for joining with aluminum. Initial results on sample blocks indicate that this approach should be repeatable and scalable with good strength and thermal conductance when compared with epoxy bonding.

  5. Brazing handbook

    CERN Document Server

    American Welding Society

    2007-01-01

    By agreement between the American Welding Society C3 Committee on Brazing and Soldering and the ASM Handbook Committee, the AWS Brazing Handbook has been formally adopted as part of the ASM Handbook Series. Through this agreement, the brazing content in the ASM Handbook is significantly updated and expanded. The AWS Brazing Handbook, 5th Edition provides a comprehensive, organized survey of the basics of brazing, processes, and applications. Addresses the fundamentals of brazing, brazement design, brazing filler metals and fluxes, safety and health, and many other topics. Includes new chapters on induction brazing and diamond brazing.

  6. Manufacturing and High Heat Flux Testing of Brazed Flat-Type W/CuCrZr Plasma Facing Components

    Science.gov (United States)

    Lian, Youyun; Liu, Xiang; Feng, Fan; Chen, Lei; Cheng, Zhengkui; Wang, Jin; Chen, Jiming

    2016-02-01

    Water-cooled flat-type W/CuCrZr plasma facing components with an interlayer of oxygen-free copper (OFC) have been developed by using vacuum brazing route. The OFC layer for the accommodation of thermal stresses was cast onto the surface of W at a temperature range of 1150 °C-1200 °C in a vacuum furnace. The W/OFC cast tiles were vacuum brazed to a CuCrZr heat sink at 940 °C using the silver-free filler material CuMnSiCr. The microstructure, bonding strength, and high heat flux properties of the brazed W/CuCrZr joint samples were investigated. The W/Cu joint exhibits an average tensile strength of 134 MPa, which is about the same strength as pure annealed copper. High heat flux tests were performed in the electron beam facility EMS-60. Experimental results indicated that the brazed W/CuCrZr mock-up experienced screening tests of up to 15 MW/m2 and cyclic tests of 9 MW/m2 for 1000 cycles without visible damage. supported by National Natural Science Foundation of China (No. 11205049) and the National Magnetic Confinement Fusion Science Program of China (No. 2011GB110004)

  7. Behavior of Brazed W/Cu Mockup Under High Heat Flux Loads

    Science.gov (United States)

    Chen, Lei; Lian, Youyun; Liu, Xiang

    2014-03-01

    In order to transfer the heat from the armor to the coolant, tungsten has to be connected with a copper heat sink. The joint technology is the most critical issue for manufacturing plasma facing components. Consequently, the reliability of the joints should be verified by a great number of high-heat-flux (HHF) tests to simulate the real load conditions. W/Cu brazed joint technology with sliver free filler metal CuMnNi has been developed at Southwestern Institute of Physics (SWIP). Screening and thermal fatigue tests of one small-scale flat tile W/CuCrZr mockup were performed on a 60 kW electron-beam Material testing scenario (EMS-60) constructed recently at SWIP. The module successfully survived screening test with the absorbed power density (Pabs) of 2 MW/m2 to 10 MW/m2 and the following 1000 cycles at Pabs of 7.2 MW/m2 without hot spots and overheating zones during the whole test campaign. Metallurgy and SEM observations did not find any cracks at both sides and the interface, indicating a good bonding of W and CuCrZr alloy. In addition, finite element simulations by ANSYS 12.0 under experimental load conditions were performed and compared with experimental results.

  8. Thermoelastic bending of locally heated composite plate

    OpenAIRE

    Жидик, Уляна

    2013-01-01

    The dynamic behavior of composite plates to rapid heating is investigated. A closed form solutions are presented for simply supported rectangular cross-ply and angle-ply laminated plates. Numerical results are finally presented and discussed.

  9. Lighting system with heat distribution face plate

    Energy Technology Data Exchange (ETDEWEB)

    Arik, Mehmet; Weaver, Stanton Earl; Stecher, Thomas Elliot; Kuenzler, Glenn Howard; Wolfe, Jr., Charles Franklin; Li, Ri

    2013-09-10

    Lighting systems having a light source and a thermal management system are provided. The thermal management system includes synthetic jet devices, a heat sink and a heat distribution face plate. The synthetic jet devices are arranged in parallel to one and other and are configured to actively cool the lighting system. The heat distribution face plate is configured to radially transfer heat from the light source into the ambient air.

  10. A Review on Heat Transfer Improvent of Plate Heat Exchanger

    OpenAIRE

    Abhishek Nandan; Gurpreet Singh Sokhal

    2015-01-01

    Plate heat exchanger has found a wide range of application in various industries like food industries, chemical industries, power plants etc. It reduces the wastage of energy and improves the overall efficiency of the system. Hence, it must be designed to obtain the maximum heat transfer possible. This paper is presented in order to study the various theories and results given over the improvement of heat transfer performance in a plate heat exchanger. However, there is still a la...

  11. Three-dimensional structural analysis of the plate-fin heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Nakagawa, T.; Sou, T.

    1984-06-01

    The Brazed aluminum plate-fin heat exchanger is a complex structure consisting of a core, headers and nozzles. The core is built of many layers of flat parting sheets and corrugated fins, and is sealed by side bars. Stress patterns in this type of heat exchanger have so far not been accurately analyzed, due to the complexity of the structure. A three dimensional structural analysis of such a core-header-nozzle structure subject to internal pressure is performed herein, using the finite element method, in order to investigate the mechanical characteristics of the structure. In the analysis, the corrugated fin is modeled by an equivalent anisotropic continuum element, to save on the computational cost. The adequacy of the analysis is then verified by performing a strain measurement test on the actual plate-fin heat exchanger. On the basis of the analytical results, it becomes clear that some critical parts need special attention when designing such structures.

  12. Response to high heat fluxes and metallurgical examination of a brazed carbon-fiber-composite/refractory-metal divertor mock-up

    International Nuclear Information System (INIS)

    As a feasibility-study an actively cooled divertor mock-up has been subjected to high heat flux loading in electron beam simulation. The divertor design concept is based on a carbon-fiber-composite material (Aerolor 05) brazed onto a TZM/Mo41Re heat sink. The plasma facing carbon armor is divided in seven tiles to allow variable loading parameters - and repeated destructive tests. The mock-up has survived high heat flux loading up to about 12 MW/m2 surface heat flux in steady-state conditions. One armor tile showed no change in the thermal response even after 500 s at ∝14 MW/m2. To estimate the general thermal response of the mock-up design, numerical methods were applied. The predicted behavior was confirmed by the experimental results. The loading experiments were followed by a detailed metallurgical investigation of the loaded sample regions and the braze joints. The typical damages after high heat flux testing and cycling were failure (i.e. detachment) in the Zr brazed carbon/TZM joint, and failure in the CuPd bonded TZM/TZM joint due to an excess of the melting temperature of the brazes. The microstructural changes in the braze regions and the recrystallization behavior of the refractory alloys are discussed. Only in one case the loaded surface of the carbon armor shows considerable erosion, caused by a partial detachment along a braze joint and thus loss of the good thermal contact during the last applied loading shots. The thermal analyses and high heat flux performance of the Aerolor-05 armored mock-up are compared to the thermal response of a previously tested mock-up of corresponding geometry with armor tiles of isotropic graphite. (orig.)

  13. RFQ Vacuum brazing at CERN

    CERN Document Server

    Mathot, S

    2008-01-01

    The aim of this paper is to describe the vacuum brazing procedure used at CERN for the brazing of Radio Frequency Quadrupole (RFQ). The RFQ is made of high precision machined OFE copper pieces assembled together. Vacuum brazing is one of the most promising techniques used to join the individual components leading to vacuum tightness and high precision alignment. The RFQ modules brazed at CERN are made of four 100 or 120 cm long vanes (two major and two minor vanes). Our brazing procedure consists of two steps. The first step involves the brazing of the four vanes in a horizontal position. The second step consists of brazing the vacuum stainless steel flanges to the copper structure in a vertical position. The paper describes the problems encountered with the alignment and the vacuum tightness. The difficulties related to the stress relaxation of the machined copper pieces during the brazing heat treatment are discussed. In addition, the solutions developed to improve the alignment of the brazed RFQ’s are...

  14. Development of a brazing process for the production of water- cooled bipolar plates made of chromium-coated metal foils for PEM fuel cells

    Science.gov (United States)

    Mueller, M.; Hoehlich, D.; Scharf, I.; Lampke, T.; Hollaender, U.; Maier, H. J.

    2016-03-01

    Beside lithium batteries, PEM fuel cells are the most promising strategy as a power source to achieve the targets for introducing and increasing the usage of electric vehicles. Due to limited space and weight problems, water cooled, metallic bipolar plates in a fuel cell metal stack are preferred in motor vehicles. These plates are stamped metal sheets with a complex structure, interconnected media-tight. To meet the multiple tasks and requirements in use, complex and expensive combinations of materials are currently in use (carbon fiber composites, graphite, gold-plated nickel, stainless and acid resistant steel). The production of such plates is expensive as it is connected with considerable effort or the usage of precious metals. As an alternative, metalloid nitrides (CrN, VN, W2N, etc.) show a high chemical resistance, hardness and a good conductivity. So this material category meets the basic requirements of a top layer. However, the standard methods for their production (PVD, CVD) are expensive and have a slow deposition rate and a lower layer thicknesses. Because of these limitations, a full functionality over the life cycle of a bipolar plate is not guaranteed. The contribution shows the development and quantification of an alternative production process for bipolar plates. The expectation is to get significant advantages from the combination of chromium electrodeposition and thermochemical treatment to form chromium nitrides. Both processes are well researched and suitable for series production. The thermochemical treatment of the chromium layer also enables a process-integrated brazing.

  15. Vacuum Brazing of Accelerator Components

    International Nuclear Information System (INIS)

    Commonly used materials for accelerator components are those which are vacuum compatible and thermally conductive. Stainless steel, aluminum and copper are common among them. Stainless steel is a poor heat conductor and not very common in use where good thermal conductivity is required. Aluminum and copper and their alloys meet the above requirements and are frequently used for the above purpose. The accelerator components made of aluminum and its alloys using welding process have become a common practice now a days. It is mandatory to use copper and its other grades in RF devices required for accelerators. Beam line and Front End components of the accelerators are fabricated from stainless steel and OFHC copper. Fabrication of components made of copper using welding process is very difficult and in most of the cases it is impossible. Fabrication and joining in such cases is possible using brazing process especially under vacuum and inert gas atmosphere. Several accelerator components have been vacuum brazed for Indus projects at Raja Ramanna Centre for Advanced Technology (RRCAT), Indore using vacuum brazing facility available at RRCAT, Indore. This paper presents details regarding development of the above mentioned high value and strategic components/assemblies. It will include basics required for vacuum brazing, details of vacuum brazing facility, joint design, fixturing of the jobs, selection of filler alloys, optimization of brazing parameters so as to obtain high quality brazed joints, brief description of vacuum brazed accelerator components etc.

  16. Vibration isolation of dimple plate heat exchangers / Pieter Vergeer

    OpenAIRE

    Vergeer, Pieter

    2012-01-01

    Dimple plate heat exchangers are a new type of welded compact plate heat exchangers. The dimple plates increase the turbulence of the fluid flowing over the plate, increasing the efficiency of the heat exchanger without increasing pressure drop over the heat exchanger. The compact design of the heat exchanger makes it possible to install the heat exchanger at the top of condenser columns, reducing the footprint area of the column by replacing standard shell and tube condense...

  17. Design of convex hull plate forming by pure line heating

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xue-biao; JI Zhuo-shang; LIU Yu-jun

    2004-01-01

    This paper presents a ship-hull plate forming way by pure line heating. The heating lines forming the required bending angle is determined by curvature analysis method. Heating along the calculated heating lines results in bland plate with initial transverse curvature. Then, the plate with desired convex shape can be obtained by heating in the longitudinal edge. This is the whole forming process by pure line heating. This paper presents a method of plane development for ship-hull plate with B-spline surface representation, and provides the shrinkage heating lines in the forming process. This forming way would facilitate temperature control and make plate forming automatically easy.

  18. Simulation based analysis of laser beam brazing

    Science.gov (United States)

    Dobler, Michael; Wiethop, Philipp; Schmid, Daniel; Schmidt, Michael

    2016-03-01

    Laser beam brazing is a well-established joining technology in car body manufacturing with main applications in the joining of divided tailgates and the joining of roof and side panels. A key advantage of laser brazed joints is the seam's visual quality which satisfies highest requirements. However, the laser beam brazing process is very complex and process dynamics are only partially understood. In order to gain deeper knowledge of the laser beam brazing process, to determine optimal process parameters and to test process variants, a transient three-dimensional simulation model of laser beam brazing is developed. This model takes into account energy input, heat transfer as well as fluid and wetting dynamics that lead to the formation of the brazing seam. A validation of the simulation model is performed by metallographic analysis and thermocouple measurements for different parameter sets of the brazing process. These results show that the multi-physical simulation model not only can be used to gain insight into the laser brazing process but also offers the possibility of process optimization in industrial applications. The model's capabilities in determining optimal process parameters are exemplarily shown for the laser power. Small deviations in the energy input can affect the brazing results significantly. Therefore, the simulation model is used to analyze the effect of the lateral laser beam position on the energy input and the resulting brazing seam.

  19. PENGARUH TEBAL ISOLASI TERMAL TERHADAP EFEKTIVITAS PLATE HEAT EXCHANGER

    OpenAIRE

    Ekadewi Anggraini Handoyo

    2000-01-01

    In a heat exchanger, there is heat transferred either from the surrounding or to the surrounding, which is not expected. A thermal insulator is used to reduce this heat transfer. The effectiveness of a heat exchanger will increase if the heat loss to surrounding can be reduced. Theoretically, the thicker the insulator the smaller the heat loss in a plate heat exchanger. A research is carried on to study the effect of an insulator thickness on heat exchanger effectiveness. The insulators used ...

  20. Experimental investigation of heat transfer and effectiveness in corrugated plate heat exchangers having different chevron angles

    Science.gov (United States)

    Kılıç, Bayram; İpek, Osman

    2016-06-01

    In this study, heat transfer rate and effectiveness of corrugated plate heat exchangers having different chevron angles were investigated experimentally. Chevron angles of plate heat exchangers are β = 30° and β = 60°. For this purpose, experimentally heating system used plate heat exchanger was designed and constructed. Thermodynamic analysis of corrugated plate heat exchangers having different chevron angles were carried out. The heat transfer rate and effectiveness values are calculated. The experimental results are shown that heat transfer rate and effectiveness values for β = 60° is higher than that of the other. Obtained experimental results were graphically presented.

  1. Performance Investigation of Plate Type Heat Exchanger (A Case Study

    Directory of Open Access Journals (Sweden)

    Simarpreet Singh

    2014-04-01

    Full Text Available Heat exchanger is a thermodynamic system which is most commonly used in the process industry for exchanging heat energy between the fluids. flowing in the same or opposite direction. It is desired that effectiveness of heat exchanger should remain as large as possible. Heat exchanger's performance may be improved by the addition of fins or corrugations. These investigations include design of plate type heat exchanger, heat transfer enhancement, flow phenomenon and cleanliness factor. In process plants, this type of heat exchange is generally used for recovering heat content of exhaust steam. However, with the flow of fluid for a long period, fouling occurs on the plate surface. Therefore, it is required to investigate the effect of fouling, wherever the heat exchanger is installed. An extensive experimental investigation has been carried out under clean and dirty condition of the said plate type heat exchanger. Heat transfer and flow data were collected in experiment. From collected data heat transfer rate, overall heat transfer coefficient, fouling factor and cleanliness factor were evaluated. Based upon the cleanliness factor data, next date of cleanliness for plate type heat exchanger was predicted. It is felt that the outcome of the present research work may be quite useful for efficient operation of plate type heat exchanger installed in Process plants.

  2. Manufacturing and high heat-flux testing of brazed actively cooled mock-ups with Ti-doped graphite and CFC as plasma-facing materials

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Rosales, C; Ordas, N; Lopez-Galilea, I [CEIT and Tecnun (University of Navarra), 20018 San Sebastian (Spain); Pintsuk, G; Linke, J [Forschungszentrum Juelich GmbH, EURATOM Association, 52425 Juelich (Germany); Gualco, C; Grattarola, M; Mataloni, F [Ansaldo Ricerche S.p.A., I-16152 Genoa (Italy); Ramos Fernandez, J M; MartInez Escandell, M [Departamento de Quimica Inorganica, University of Alicante, E-03690 Alicante (Spain); Centeno, A; Blanco, C [Instituto Nacional del Carbon (CSIC), Apdo. 73, E-33080 Oviedo (Spain)], E-mail: cgrosales@ceit.es

    2009-12-15

    In the frame of the EU project ExtreMat new Ti-doped isotropic graphites and carbon fibre-reinforced carbons (CFCs) with high thermal conductivity and reduced chemical erosion were brazed to a CuCrZr heat-sink to produce flat-tile actively cooled mock-ups (MUs). Brazing was done using a low CTE interlayer to shift the stresses to the metal-metal interface. These MUs were exposed to high heat-fluxes in the electron beam facility JUDITH. Screening tests were conducted increasing the heat load stepwise up to 15 MW m{sup -2}, followed by 100 cycles at 15 MW m{sup -2}, subsequent screening up to 20 MW m{sup -2} and 100 cycles at 20 MW m{sup -2}. All MUs withstood screening at 15 MW m{sup -2} and most of them survived screening at 20 MW m{sup -2}. Ti-doped CFC MUs showed a significant improvement compared with the undoped reference CFC, surviving several cycles at 20 MW m{sup -2} on all tiles. One of the Ti-doped graphite MUs withstood 100 cycles at 20 MW m{sup -2} on one tile, representing a promising result.

  3. Performance Investigation of Plate Type Heat Exchanger (A Case Study)

    OpenAIRE

    Simarpreet Singh; Sanjeev Jakhar

    2014-01-01

    Heat exchanger is a thermodynamic system which is most commonly used in the process industry for exchanging heat energy between the fluids. flowing in the same or opposite direction. It is desired that effectiveness of heat exchanger should remain as large as possible. Heat exchanger's performance may be improved by the addition of fins or corrugations. These investigations include design of plate type heat exchanger, heat transfer enhancement, flow phenomenon and cleanliness ...

  4. Development of brazing technique for a 1.6 cell BNL/SLAC/UCLA type photocathode guns by hydrogen brazing

    International Nuclear Information System (INIS)

    Two prototypes of a 1.6 cell BNL/SLAC/UCLA type RF photocathode gun, a precision machined RF structure capable of supporting gradients in excess of 80 MV/m, have been successfully brazed and leak rates of 10-10 mbar l/s have been achieved. Brazing, is carried out in two steps in a hydrogen furnace, it involves joining of two RF cavities, 6 cylindrical ports, one rectangular waveguide and one seal plate. The cavities and waveguide are made of copper and the ports and seal plate are of stainless steel. Fixtures were designed and fabricated indigenously to maintain the required assembly tolerances during brazing. This was important for brazing of ports, two of which are brazed to one cavity at an angle of 22.50 at diametrically opposite locations, and the remaining four are brazed to the other cavity in mutually perpendicular orientations. All joints were brazed using copper-silver eutectic (72-28) alloy in foil and wire forms. This paper discusses the brazing requirement, design of fixtures, and the procedure adopted for brazing of the photocathode gun. The paper also discusses results of the tests carried out to qualify the brazed joints. (author)

  5. Laser Brazing of Aluminum with a New Filler Wire AlZn13Si10Cu4

    Science.gov (United States)

    Tang, Z.; Seefeld, T.; Vollertsen, F.

    Laser brazing processes of aluminum with both single beam and double beam techniques were developed using a new AlZn13Si10Cu4 filler wire which has a lower solidification range comparing to normal AlSi12 filler wire and the base material. Brazing experiments on both bead on plate and flange joints showed that the new wire has a very good wettability on the aluminum samples. Comparing to the AlSi12 wire one needs a lower heat input (in some cases 73% less heat input) for joining the same samples with the new filler wire and reaches a high hardness value in the joint. In addition, brazing with double beam technique showed its potential to increase the joint quality.

  6. The effect of plate heat exchanger’s geometry on heat transfer

    OpenAIRE

    Oana GIURGIU; Angela PLEŞA; Dan OPRUŢA

    2014-01-01

    The study presents further Computational Fluid Dynamics (CFD) numerical analysis for two models of plate heat exchangers. Comparatively was studied the influence of geometric characteristics of plates on the intensification process of heat exchange. For this purpose, it was examined the distribution of velocity and temperatures fields on active plate height. Heat transfer characteristics were analysed through the variation of mass flow on the primary heat agent.

  7. Numerical Methods for Plate Forming by Line Heating

    DEFF Research Database (Denmark)

    Clausen, Henrik Bisgaard

    2000-01-01

    Line heating is the process of forming originally flat plates into a desired shape by means of heat treatment. Parameter studies are carried out on a finite element model to provide knowledge of how the process behaves with varying heating conditions. For verification purposes, experiments are...... carried out; one set of experiments investigates the actual heat flux distribution from a gas torch and another verifies the validty of the FE calculations. Finally, a method to predict the heating pattern is described....

  8. Modeling natural convection heat transfer from perforated plates

    Institute of Scientific and Technical Information of China (English)

    Zan WU; Wei LI; Zhi-jian SUN; Rong-hua HONG

    2012-01-01

    Staggered pattern perforations are introduced to isolated isothermal plates,vertical parallel isothermal plates,and vertical rectangular isothermal fins under natural convection conditions.The performance of perforations was evaluated theoretically based on existing correlations by considering effects of ratios of open area,inclined angles,and other geometric parameters.It was found that staggered pattern perforations can increase the total heat transfer rate for isolated isothermal plates and vertical parallel plates,with low ratios of plate height to wall-to-wall spacing (H/s),by a factor of 1.07 to 1.21,while only by a factor of 1.03 to 1.07 for vertical rectangular isothermal fins,and the magnitude of enhancement is proportional to the ratio of open area.However,staggered pattern perforations are detrimental to heat transfer enhancement of vertical parallel plates with large H/s ratios.

  9. Simulation Studies on A Cross Flow Plate Fin Heat Exchanger

    Directory of Open Access Journals (Sweden)

    M. Thirumarimurugan

    2008-01-01

    Full Text Available Compact heat exchangers which were initially developed for the aerospace industries in the1940s have been considerably improved in the past few years. The main reasons for the goodperformance of compact heat exchangers are their special design which includes turbulent which inturn use high heat transfer coefficient and resists fouling, and maximum temperature driving forcebetween the hot and cold fluids. Numerous types use special enhancement techniques to achieve therequired heat transfer in smaller plot areas and, in many cases, less initial investment. One such type ofcompact heat exchanger is the Plate-fin heat exchanger. The complexity of compact heat exchangerdesign equations results from the exchangers unique ability to transfer heat between multiple processstreams and a wide array of possible flow configurations. This paper presents the performanceevaluation of cross flow plate fin heat exchanger with several different Gas-Liquid systems.Experimental results such as exchanger effectiveness, overall heat transfer coefficients were calculatedfor the flow systems of Cross flow Heat Exchangers. A steady state model for the outlet temperature ofboth the cold and hot fluid and overall heat transfer coefficient of a plate-fin cross flow heat exchangerwas developed and simulated using MATLAB, which was verified with the experiments conducted.

  10. Experimental performance studies of a plate heat exchanger

    OpenAIRE

    Plath, Darren R.

    1996-01-01

    A plate and frame heat exchanger experimental test stand was developed. Using this test stand a performance analysis was conducted. The analysis consisted of evaluating the performance of the heat exchanger at varying flow rates and inlet temperatures, to develop an effectiveness-NTU and Log Mean Temperature Difference relationships, under steady state operation. The measured heat rates were compared to the heat rates provided by the manufacturer and good/bad agreement was found. Standard ope...

  11. A concept of PWR using plate and shell heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Freire, Luciano Ondir; Andrade, Delvonei Alves de, E-mail: luciano.ondir@gmail.com, E-mail: delvonei@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2015-07-01

    In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

  12. A concept of PWR using plate and shell heat exchangers

    International Nuclear Information System (INIS)

    In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

  13. A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers

    NARCIS (Netherlands)

    Jong, de J.A.; Wijnant, Y.H.; Boer, de A.

    2014-01-01

    A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic s

  14. Lateral heat transfer in conducting and mutually irradiating plates

    Energy Technology Data Exchange (ETDEWEB)

    Krishnaprakas, C.K.; Badari Narayana, K. [Thermal Systems Group, ISRO Satellite Centre, Bangalore 560 017 (India)

    2004-05-01

    Lateral heat transfer effect in conducting and mutually irradiating parallel plates has been investigated. The effect of reflection in the diffuse-specular regime has been included. The governing equation of this problem is a complicated integro-differential equation, and this has been solved using the accurate Gauss-Jacobi orthogonal collocation method. The effective thermal conductivity along the lateral direction increases with decreasing conduction-radiation number, increasing emittance of the plates and increasing spacing. Specular reflection effects are insignificant. (orig.)

  15. New terrestrial heat flow measurements on the Nazca Plate

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, R.N. (Columbia Univ., Palisades, NY); Langseth, M.G.; Vacquier, V.; Francheteau, J.

    1976-03-01

    Sixty-seven new heat flow measurements on the Nazca Plate are reported, and the thermal regimes of three specific areas on the plate are examined. The Nazca Ridge is an aseismic ridge which may have been generated as an ''island trail'' from the Easter Island ''hot spot'' and/or may be a fossil transform fault. The Nazca Ridge has lower heat flow than the surrounding sea floor implying that the ridge might have low ''effective'' thermal conductivity causing heat to preferentially flow or refract to surrounding ocean crust which has higher conductivity, or, the low heat flow values may be caused by hydrothermal circulation on the ridge. The Carnegie Plateau is an elevated region south of the Carnegie Ridge on the northeastern Nazca Plate with high heat flow and shallow topography consistent with an age of less than 20 m.y. B.P. The central Nazca Plate is an area of highly variable heat flow which is possibly related to thin sediment and to rough regional topography.

  16. Flat plate electrohydrodynamic heat pipe experiments

    Energy Technology Data Exchange (ETDEWEB)

    Loehrke, R.I.; Sebits, D.R.

    1975-07-01

    Performance capabilities of electrohydrodynamic (EHD) flat heat pipes were investigated using Freon 113 and Freon 11 as working fluids. All of the pipes employed straight rod electrodes to form axial liquid flow channels and tranverse grooves for capillary surface wetting. Results show: (1) the EHD pipe will prime under load; (2) voltage controlled conductance can be achieved by varying the active area of the evaporator; and (3) the average evaporator conductances measured in these experiments were consistent with those obtained in other experiments with heat pipes of similar surface geometry using the same or similar working fluids.

  17. Microstructural Changes in Brazing Sheet due to Solid-Liquid Interaction

    NARCIS (Netherlands)

    Wittebrood, A.J.

    2009-01-01

    Aluminium brazing sheet is the material of choice to produce automotive heat exchangers. Although in Dutch the official translation of aluminium brazing sheet is “aluminium hardsoldeerplaat” the English name is used in the industry. Aluminium brazing sheet is basically a sandwich material and consis

  18. Short cycle brazing of an alumina dispersion strengthened copper alloy

    International Nuclear Information System (INIS)

    An alumina dispersion strengthened copper alloy (with 0.07 wt, % alumina) has been proposed for several specialized applications in fusion reactors, such as the stabilizer in superconducting magnets and the structural material for divertors and limiters. In this research, brazed joints of the alumina dispersion strengthened copper alloy were developed using resistance heating brazing. The BCuP-3 brazing alloy was chosen based upon its low activation characteristics. Brazing was conducted using a GLEEBLE 1500 system with which time, temperature, and stress were precisely controlled. Butt-brazed joints with different brazing times were evaluated based on tensile and bending fatigue properties. Results from these tests reveal that the optimum braze time is approximately 1 minute at 8000C with a holding stress of 0.5 MPa. Metallography examinations were conducted on both the as brazed structure and the fracture surfaces. In the former, a transition layer (about 10 μm tick) was formed between the braze metal and the base alloy. Microhardness measurements across the braze did not show any hardening or softening effect due to the brazing process. Metallography of the fractured tensile and fatigue samples showed that cracks always penetrated through the interface between the transition layer and the braze metal. Semiquantitative energy dispersive x-ray spectroscopy (EDS) analysis was also performed across the joint. Profiles of P and Ag showed that P diffused very quickly into base metal along grain boundaries. A strong Al peak (associated with the detection of Al2O3) was found that corresponded with the transition layer. The presence of the alumina particles in the transition zone restricts the grain growth process in this region, resulting in relatively fine grain size

  19. Brazing of stainless steel; Stainless ko no rozuke

    Energy Technology Data Exchange (ETDEWEB)

    Matsu, T.

    1996-04-01

    This paper explains brazing of stainless steel as to its processing materials, brazing materials, brazing methods, and brazing works. When performing brazing at higher than 800{degree}C on a martensite-based stainless steel represented by the 13Cr steel, attention is required on cracking caused by quenching. When a ferrite-based stainless steel represented by the 18Cr steel is heated above 900{degree}C, crystalline particles grow coarser, causing their tenacity and corrosion resistance to decline. High-temperature long-time heating in brazing in a furnace demands cautions. Austenite-based stainless steel represented by the 18Cr-8Ni steel has the best brazing performance. However, since the steel has large thermal expansion coefficient and low thermal conductivity, attention is required on strain and deformation due to heating, and on localized overheating. Deposition hardened stainless steel made of the Cr-Ni alloy steel added with aluminum and titanium has poor wettability in a brazing work, hence pretreatment is required for the purpose of activation. 9 figs., 7 tabs.

  20. Active Metal Brazing and Characterization of Brazed Joints in Titanium to Carbon-Carbon Composites

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Morscher, G. N.; Asthana, R.

    2006-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSiI. The joint microstructures were examined using optical microscopy and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading. A tube-on-plate tensile test was used to evaluate joint strength of Ti-tube/ C-C composite joints. The load-carrying ability was greatest for the Cu-ABA braze joint structures. This system appeared to have the best braze spreading which resulted in a larger braze/C-C composite bonded area compared to the other two braze materials. Also, joint loadcarrying ability was found to be higher for joint structures where the fiber tows in the outer ply of the C-C composite were aligned perpendicular to the tube axis when compared to the case where fiber tows were aligned parallel to the tube axis.

  1. The quality evaluation of the end-plate welds and brazed joints for CANDU nuclear fuel by an ultrasonic imaging method

    International Nuclear Information System (INIS)

    This paper describes a method for the quality evaluation of spot welds and brazed joints by analysing ultrasonic images (C-scan). A present, the quality control for these joints is made by destructive methods. The authors present the most frequent types of flaw met in their investigations. They have attempted to obtain a dependence of torsion moment, measured by a destructive method against the polar inertia moment, obtained from parameters measured on ultrasound images. The ultrasonic images were analysed off-line using a dedicated software. (author)

  2. Heat transport in the Hadean mantle: From heat pipes to plates

    Science.gov (United States)

    Kankanamge, Duminda G. J.; Moore, William B.

    2016-04-01

    Plate tectonics is a unique feature of Earth, and it plays a dominant role in transporting Earth's internally generated heat. It also governs the nature, shape, and the motion of the surface of Earth. The initiation of plate tectonics on Earth has been difficult to establish observationally, and modeling of the plate breaking process has not consistently accounted for the nature of the preplate tectonic Earth. We have performed numerical simulations of heat transport in the preplate tectonic Earth to understand the transition to plate tectonic behavior. This period of time is dominated by volcanic heat transport called the heat pipe mode of planetary cooling. These simulations of Earth's mantle include heat transport by melting and melt segregation (volcanism), Newtonian temperature-dependent viscosity, and internal heating. We show that when heat pipes are active, the lithosphere thickens and lithospheric isotherms are kept flat by the solidus. Both of these effects act to suppress plate tectonics. As volcanism wanes, conduction begins to control lithospheric thickness, and large slopes arise at the base of the lithosphere. This produces large lithospheric stress and focuses it on the thinner regions of the lithosphere resulting in plate breaking events.

  3. Vibrations and instabilities of thin rectangular plates separated by fluid medium with applications to the plate type heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Gi-Man, Kim [Kum-Oh National Univ., Taegu (Korea, Republic of)

    1994-12-31

    Due to the prohibition law for using preon gas, many items in engineering field, specially heat exchanger, should be redesigned. The newly designed heat exchanger such a plate type heat exchanger is known to have a good efficiency in exchanging heat. From view of structures of a plate type heat exchanger, thin tube are used instead of circular pipe and the path of the fluid is developed for the high efficiency of the heat exchange by varying the array of tubes. The principal problem in the design of the plate heat exchanger is the potentiality of structural instabilities due to the fluid loading effect during operations. Excessive plate deflections would eventually result in permanent deformation or collapse which would cause an obstruction of the fluid flow in the narrow channels. In this study, a fluid-structural interaction model was developed to investigate analytically the static and dynamic instabilities that have been observed in flat plate heat exchanger. The model consist of two flat plates separated by water. The effects of the internal fluid in the channel was studied. As results, the natural frequency coefficients were investigated for the plate aspect ratios, channel heights, and boundary conditions. For the design criteria in plate type heat exchanger, the critical flow velocities which cause the responses of a plate were defined for divergence, resonance and flutter phenomena. (author). 25 refs. 2 tabs. 48 figs.

  4. Numerical study of perforated plate convective heat transfer

    Directory of Open Access Journals (Sweden)

    Tomić Mladen A.

    2014-01-01

    Full Text Available Numerical simulations were performed to determine the heat transfer coefficient of a perforated plate with square arranged cylindrical perforations. Three parameters were varied in the study: plate porosity, pitch Reynolds number and working fluid, while perforation diameter and plate thickness were constant. The Reynolds number was varied in the range from 50 to 7000, and porosity in the range from 0.1 to 0.3. As working fluids, helium, air or carbon-dioxide were set, respectively. The Nusselt number was correlated in the function of the Reynolds number, the Prandtl number, and the pitch-to-diameter ratio. The comparison with other correlations is given at the end of the paper. The difference was found to be acceptable.

  5. Numerical evaluation of plate heat exchanger performance in geothermal district heating systems

    Energy Technology Data Exchange (ETDEWEB)

    Karlsson, T. [Iceland Univ., Reykjavik (Iceland)

    1996-12-31

    This paper describes the performance of plate heat exchangers in residential water radiator heating systems receiving their heat from geothermal resources. Radiator theory is reviewed and determination of annual hot water requirements for space heating is discussed. Performance evaluation is made of plate heat exchangers and results obtained by means of two equations commonly used for this purpose, the Sieder-Tate and the Dittus-Boelter equations, compared to results obtained with a simplified equation where heat transfer in the heat exchanger is assumed to depend only on the fluid mass flow on both sides. It is found that for prevailing temperature ranges in Icelandic geothermal systems the mass pow approximation gives results very close to those determined by the more complicated conventional equations. (UK)

  6. Effect of Localized Heating on Three-Dimensional Flat-Plate Oscillating Heat Pipe

    OpenAIRE

    Ma, H. B.; Thompson, S.M.

    2010-01-01

    An experimental investigation was conducted, both thermally and visually, on a three-dimensional flat-plate oscillating heat pipe (3D FP-OHP) to characterize its performance under localized heat fluxes while operating in the bottom heating mode and charged with acetone at a filling ratio of 0.73. The cooling area was held constant and three heating areas of 20.16 cm2, 11.29 cm2, and 1.00 cm2 were investigated, respectively. It was found that as the heating area was reduced and higher heat flu...

  7. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    Science.gov (United States)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  8. Boiling heat transfer of refrigerant R-21 in upward flow in plate-fin heat exchanger

    Science.gov (United States)

    Kuznetsov, V. V.; Shamirzaev, A. S.

    2015-11-01

    The article presents the results of experimental investigation of boiling heat transfer of refrigerant R-21 in upward flow in a vertical plate-fin heat exchanger with transverse size of the channels that is smaller than the capillary constant. The heat transfer coefficients obtained in ranges of small mass velocities and low heat fluxes, which are typical of the industry, have been poorly studied yet. The characteristic patterns of the upward liquid-vapor flow in the heat exchanger channels and the regions of their existence are detected. The obtained data show a weak dependence of heat transfer coefficient on equilibrium vapor quality, mass flow rate, and heat flux density and do not correspond to calculations by the known heat transfer models. A possible reason for this behavior is a decisive influence of evaporation of thin liquid films on the heat transfer at low heat flux.

  9. Forced Convective Heat Transfer in a Porous Plate Channel

    Institute of Scientific and Technical Information of China (English)

    PeixueJiang; ZhanWang; 等

    1997-01-01

    Fored convective heat transfer in a plate channel filled with metallic spherical particales was investigated experimentally and numerically.The test section ,58mm×80mm×50mm in size,was heated by a 0.4mm thick plate electrical heater,The coolant water flow rate ranged from 0.015 to 0.833 kg/s.The local wall temperature distribution was measured along with the inlet and outlet fliud temperatures and pressures.The results illustrate the heat transfer augmentation and increased pressure drop caused by the porous medium.The heat transfer coefficient was increased 5-12 times by the porous media although the hydraulic resistance was increased even more.The Nusselt number and the heat transfer coefficient increased with decreasing particle diameter,while the pressure drop decreased as the particle diameter increased.It was found that,for the conditions studied(metallic packed bed),the effect of thermal dispersion did not need to be considered in the physical model,as opposed to a non-metallic packed bed,where thermal dispersion is important.

  10. Effect of Corrugation Angle on Heat Transfer Studies of Viscous Fluids in Corrugated Plate Heat Exchangers

    Directory of Open Access Journals (Sweden)

    B Sreedhara Rao

    2015-04-01

    Full Text Available In the present investigation heat transfer studies are conducted in corrugated plate heat exchangers (PHEs having three different corrugation angles of 300, 400 and 500. The plate heat exchangers have a length of 30 cm and a width of 10 cm with a spacing of 5 mm. Water and 20% glycerol solution are taken as test fluids and hot fluid is considered as heating medium. The wall temperatures are measured along the length of exchanger at seven different locations by means of thermocouples. The inlet and outlet temperatures of test fluid and hot fluid are measured by means of four more thermocouples. The experiments are conducted at a flowrate ranging from 0.5 lpm to 6 lpm with the test fluid. Film heat transfer coefficient and Nusselt number are determined from the experimental data. These values are compared with different corrugation angles. The effects of corrugation angles on heat transfer rates are discussed.

  11. 防锈铝板/镀锌钢板异种金属冷金属过渡熔钎焊接头的组织与抗拉强度%Microstructure and Tensile Strength of Rust-Proof Aluminum Plate and Zinc-Coated Steel Plates Braze-Weld Joint Prepared by Cold Metal Transfer

    Institute of Scientific and Technical Information of China (English)

    冯曰海; 王克鸿; 高飞; 杜刚

    2013-01-01

    The cold metal transfer (CMT) brazing-welding process was used to weld dissimilar metals of LF21 rust-proof aluminum plate and DD51D+Z zinc-coated steel plate,and the microstructure and tensile strength of the joint were studied.The results show that the compound layer of middle interface zone of the braze-weld joint was intermetallic compound FeAla with thickness of 4-6 μm.The average transverse tensile strength of the joint was up to 77 MPa and strength coefficient was 0.6.%采用冷金属过渡(CMT)熔钎焊接工艺,对LF21防锈铝板和DD51D+Z镀锌钢板进行了异种金属的连接,对接头的显微组织和抗拉强度进行了研究.结果表明:防锈铝板和镀锌钢板的熔钎焊接头的中间界面区化合物为4~6 μm厚的FeAl3金属间化合物,接头的平均横向抗拉强度为77MPa,接头的强度系数为0.6.

  12. A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers.

    Science.gov (United States)

    de Jong, J A; Wijnant, Y H; de Boer, A

    2014-03-01

    A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic systems. The model is implementable in existing (quasi-)1D thermoacoustic codes, such as DeltaEC. Examples of generated results show good agreement with literature results. The model allows for arbitrary wave phasing; however, it is shown that the wave phasing does not significantly influence the heat transfer.

  13. Effect of nozzle-to-plate spacing on the development of a plane jet impinging on a heated plate

    Science.gov (United States)

    Rim, Ben Kalifa; Saïd, Nejla Mahjoub; Bournot, Hervé; Le Palec, Georges

    2016-09-01

    An experimental investigation was carried out to study the behavior of a turbulent air jet impinging on a heated plate. The study of the flow field was performed using a particle image velocimetry. A three-dimensional numerical model with Reynolds stress model has been conducted to examine the global flow. Numerical results agree well with experimental data. The main properties of the fluid occurring between the nozzle and the flat plate are presented. In addition, the effect of the distance between the nozzle exit and the plate (h/e = 14 and 28) were investigated and detailed analysis of the dynamic, turbulent distribution and temperature fields were performed. The wall shear stress and the pressure fields near the heated plate are then explored. Results showed that the mean velocity and the heat transfer characteristics of small nozzle-to-plate spacing are significantly different from those of large nozzle-to-plate spacing.

  14. Study of plate-fin heat exchanger and cold plate for the active thermal control system of Space Station

    Science.gov (United States)

    Chyu, MING-C.

    1992-01-01

    Plate-fin heat exchangers will be employed in the Active Thermal Control System of Space Station Freedom. During ground testing of prototypic heat exchangers, certain anomalous behaviors have been observed. Diagnosis has been conducted to determine the cause of the observed behaviors, including a scrutiny of temperature, pressure, and flow rate test data, and verification calculations based on such data and more data collected during the ambient and thermal/vacuum tests participated by the author. The test data of a plate-fin cold plate have been also analyzed. Recommendation was made with regard to further tests providing more useful information of the cold plate performance.

  15. Flow and heat transfer of ferrofluids over a flat plate with uniform heat flux

    Science.gov (United States)

    Khan, W. A.; Khan, Z. H.; Haq, R. U.

    2015-04-01

    The present work is dedicated to analyze the flow and heat transport of ferrofluids along a flat plate subjected to uniform heat flux and slip velocity. A magnetic field is applied in the transverse direction to the plate. Moreover, three different kinds of magnetic nanoparticles (Fe3O4, CoFe2O4, Mn-ZnFe2O4 are incorporated within the base fluid. We have considered two different kinds of base fluids (kerosene and water) having poor thermal conductivity as compared to solid magnetic nanoparticles. Self-similar solutions are obtained and are compared with the available data for special cases. A simulation is performed for each ferrofluid mixture by considering the dominant effects of slip and uniform heat flux. It is found that the present results are in an excellent agreement with the existing literature. The variation of skin friction and heat transfer is also performed at the surface of the plate and then the better heat transfer and of each mixture is analyzed. Kerosene-based magnetite Fe3O4 provides the higher heat transfer rate at the wall as compared to the kerosene-based cobalt ferrite and Mn-Zn ferrite. It is also concluded that the primary effect of the magnetic field is to accelerate the dimensionless velocity and to reduce the dimensionless surface temperature as compared to the hydrodynamic case, thereby increasing the skin friction and the heat transfer rate of ferrofluids.

  16. Investigation of a wire plate micro heat pipe array

    Energy Technology Data Exchange (ETDEWEB)

    Launay, Stephane; Sartre, Valerie; Lallemand, Monique [CETHIL, UMR CNRS 5008, INSA, 20, av. A. Einstein, 69621 Cedex, Villeurbanne (France); Mantelli, Marcia B.H.; Paiva, Kleber Vieira de [Mechanical Engineering Department, Federal University of Santa Catarina UFSC, P.O. Box 476, 88040-900, SC, Florianopolis (Brazil)

    2004-05-01

    In the present work, experimental and theoretical investigations have been conducted on a copper/water wire plate micro heat pipe (MHP). The experimental results show that its effective thermal conductivity is improved by a factor 1.3 as compared to the empty MHP array. A numerical model is used to predict the fluid distribution along the MHP axis, the temperature field and the maximum heat flux corresponding to the MHP capillary limit. The 1D, steady-state hydrodynamic model is based on the conservation equations for the liquid and vapour phases. The wall temperatures are calculated from the thermal resistance network of the wall and the liquid film. A good agreement between the theoretical and experimental data is achieved. The effect of various parameters - contact angle, fluid type, corner angle, fill charge - is theoretically investigated. (authors)

  17. Experimental and theoretical analysis of the local condensation heat transfer in a plate heat exchanger

    International Nuclear Information System (INIS)

    Plate heat exchanger (PHE) are today widely used in industrial heat transfer applications due to their good thermal performance, modest space requirement, easy accessibility to all areas and their lower capital and operating costs as compared to shell-and-tube heat exchangers. Although authoritative models for the design of PHE used as condensers are missing, the number of applications where a PHE is operating as a condenser increases. On the way to a reliable model based on physical approaches for the prediction of heat transfer and pressure drop during the condensation process inside a PHE, the flow and heat interactions as well as their dependence on the geometrical parameters of the corrugated plates and the operating conditions must be studied in detail. In this work the stepwise procedure for the fundamental construction of such a model is described. An experimental setup was built to analyze the characteristics of the two-phase-flow in PHE. A single gap, consisting of two transparent corrugated plates, was tested with a two-phase flow of air/water and also with boiling refrigerant R365mfc. Flow pattern maps were constructed for plates with corrugation angles of 27 and 63 degrees relative to the direction of flow. Investigations of the local heat transfer coefficients and the pressure drop were done with the same plates. The measurement of the local heat transfer coefficients was carried out by the use of the 'Temperature Oscillation InfraRed Thermography' (TOIRT) method. Based on these results three main flow patterns are defined: film flow, bubbly flow and slug flow. For each of the three flow patterns an own model for the heat transfer and pressure drop mechanism are developed and the heat transfer coefficient and the friction factor is calculated with different equations depending on the actual steam quality, mass flow and geometrical parameters by means of a flow pattern map. The theory of the flow pattern based prediction models is proved with own

  18. Experimental and theoretical analysis of the local condensation heat transfer in a plate heat exchanger

    Science.gov (United States)

    Grabenstein, V.; Kabelac, S.

    2012-11-01

    Plate heat exchanger (PHE) are today widely used in industrial heat transfer applications due to their good thermal performance, modest space requirement, easy accessibility to all areas and their lower capital and operating costs as compared to shell-and-tube heat exchangers. Although authoritative models for the design of PHE used as condensers are missing, the number of applications where a PHE is operating as a condenser increases. On the way to a reliable model based on physical approaches for the prediction of heat transfer and pressure drop during the condensation process inside a PHE, the flow and heat interactions as well as their dependence on the geometrical parameters of the corrugated plates and the operating conditions must be studied in detail. In this work the stepwise procedure for the fundamental construction of such a model is described. An experimental setup was built to analyze the characteristics of the two-phase-flow in PHE. A single gap, consisting of two transparent corrugated plates, was tested with a two-phase flow of air/water and also with boiling refrigerant R365mfc. Flow pattern maps were constructed for plates with corrugation angles of 27 and 63 degrees relative to the direction of flow. Investigations of the local heat transfer coefficients and the pressure drop were done with the same plates. The measurement of the local heat transfer coefficients was carried out by the use of the "Temperature Oscillation InfraRed Thermography" (TOIRT) method. Based on these results three main flow patterns are defined: film flow, bubbly flow and slug flow. For each of the three flow patterns an own model for the heat transfer and pressure drop mechanism are developed and the heat transfer coefficient and the friction factor is calculated with different equations depending on the actual steam quality, mass flow and geometrical parameters by means of a flow pattern map. The theory of the flow pattern based prediction models is proved with own

  19. Experimental study and analysis of a novel multi-media plate heat exchanger

    Institute of Scientific and Technical Information of China (English)

    SONG JiWei; WANG Fei; CHENG Lin

    2012-01-01

    The experimental study and analysis of a novel multi-media plate heat exchanger were performed in this paper.This novel multi-media plate heat exchanger was self-developed during the process of the investigation and design of the alpha magnetic spectrometer (AMS) thermal system.The plate of this kind of novel plate heat exchanger is formed by discontinuous structure wave consisting of convex sphere and concave sphere,its heat transfer performance is better than that of the BRI chevron plate heat exchanger,and its resistance characteristics are superior to those of the nornally used 60-degree plate heat exchanger.Furthermore,the mechanism analysis of heat transfer enhancement shows that the spherical wave structure can reduce the local field synergy angle,so as to improve the field synergy degree of velocity vector and temperature gradient vector.

  20. Induction brazing manual

    Science.gov (United States)

    1971-01-01

    Manual presents standards and techniques which are known or are particular to specific industry, and is useful as guide in closing tolerance brazing. Material and equipment specifications, tool setting tables, and quality control data and instructions are included. Since similar standards are available, manual is supplementary reference.

  1. Flow boiling heat transfer of ammonia/water mixture in a plate heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Taboas, Francisco [Universidad de Cordoba, Campus de Rabanales, Edificio Leonardo da Vinci, 14014 Cordoba (Spain); Valles, Manel; Bourouis, Mahmoud; Coronas, Alberto [CREVER - Universitat Rovira i Virgili, Av. Paisos Catalans No. 26, 43007 Tarragona (Spain)

    2010-06-15

    The objective of this work is to contribute to the development of plate heat exchangers as desorbers for ammonia/water absorption refrigeration machines driven by waste heat or solar energy. In this study, saturated flow boiling heat transfer and the associated frictional pressure drop of ammonia/water mixture flowing in a vertical plate heat exchanger is experimentally investigated. Experimental data is presented to show the effects of heat flux between 20 and 50 kW m{sup -2}, mass flux between 70 and 140 kg m{sup -2} s{sup -1}, mean vapour quality from 0.0 to 0.22 and pressure between 7 and 15 bar, for ammonia concentration between 0.42 and 0.62. The results show that for the selected operating conditions, the boiling heat transfer coefficient is highly dependent on the mass flux, whereas the influence of heat flux and pressure are negligible mainly at higher vapour qualities. The pressure drop increases with increasing mass flux and quality. However, the pressure drop is independent of the imposed heat flux. (author)

  2. Experimental study on the start up performance of flat plate pulsating heat pipe

    Science.gov (United States)

    Hu, Chaofa; Jia, Li

    2011-06-01

    An experimental system of flat plate pulsating heat pipe was established and experimental research was carried out in this system to know the mechanism of heat transfer, start-up and operating characteristics. The factors, such as filling rate, heating power, heating method etc, which have great influence on the thermal performance of the plate pulsating heat pipe were discussed. The results indicate that heating power and filling rate are the important factors for the start-up of the plate pulsating heat pipe. The different start-up power is needed with different filling rate, and the start-up of the heat pipe in case of bottom heated is much easier than that of top heated. Increasing the heating power and enlarging the heating area can make the start-up easier. Heating power can also affect the start-up time of heat pipe under the condition of bottom heated, while it does not have some influence to the heat pipe of top heated. The thermal resistance of plate pulsating heat pipe is related with the heating power, and the higher the heating power is, the smaller the thermal resistance is. But the best filling rate which the heat pipe needs is different with different heating methods, and the performance of the heat pipe in the case of bottom heated is better than the others.

  3. FLOW RESISTANCE AND HEAT TRANSFER CHARACTERISTICS OF A NEW-TYPE PLATE HEAT EXCHANGER

    Institute of Scientific and Technical Information of China (English)

    LUAN Zhi-jian; ZHANG Guan-min; TIAN Mao-cheng; FAN Ming-xiu

    2008-01-01

    A new-type corrugation Plate Heat Exchanger (PHE) was designed. Results from both numerical simulations and experiments showed that the flow resistance of the working fluid in this new corrugation PHE, compared with the traditional chevron-type one, was decreased by more than 50%, and corresponding heat transfer performance was decreased by about 25%. The flow field of the working fluid in the corrugation PHE was transformed and hence performance difference in both flow resistance and heat transfer was generated. Such a novel plate, consisting of longitudinal and transverse corrugations, can effectively avoid the problem of flow path blockage, which will help to extend the application of PHEs to the situation with unclean working fluids.

  4. Microstructural characteristics of WC-Co and tool steel brazed joint

    Energy Technology Data Exchange (ETDEWEB)

    Young-Sub, K.; Sook-Hwan, K. [Reliability Assessment Team, Research Institute of Industrial Science and Technology, Pohang (Korea)

    2001-07-01

    The current study used Ni base alloys, which reveals the excellent high temperature properties, as filler metals for brazing of WC-Co and tool steel to get the solid joint strength. The strength and the microstructures of brazed joints for different filler metals were examined. The optimum brazing condition and heat treatment condition were obtained through precipitation reaction and microstructural characteristics at the joints. (orig.)

  5. Online monitoring of the laser brazing of titanium overlap joints

    Science.gov (United States)

    Schmitt, R.; Vielhaber, K.; Donst, D.; Klocke, F.

    2007-06-01

    Image processing and thermography for its own are very versatile and established measurement techniques for many years. However, the combination of these two measurement technologies opens a new field of applications. The online monitoring of the laser-brazing of titanium overlap joints is such a new application. The laser brazing process for overlap joining of formed titanium sheets for the production of heat exchangers is presently being investigated at the Fraunhofer IPT. In comparison to conventional furnace brazing the laser brazing technology decreases substantially the heat impact and thus reduces the thermal material damage in the parts due to local selective heating in a laser beam focal spot. Even though the process is stable, errors in the brazing seam such as pores or unacceptable material oxidation can occur. To ensure a high quality an online process monitoring or even process control is necessary. But since the surface remains unchanged during this brazing process no geometrical inspection of the surface can be conducted. Therefore today's quality assurance performs x-ray or destructive testing. This paper demonstrates how the use of thermography in combination with image processing allows a machine integrated online monitoring of the laser brazing process. First the basic principals are presented which cover the fields of heat coupling, heat transmission and heat distribution as well as the temperature emission of light and the spectral properties of the laser beam shaping optic and so lead to the optical set-up. Then analysis algorithms are derived which characterize the process, detect process failures and make a seam tracking possible.

  6. Enhanced corrosion protection by microstructural control of aluminium brazing sheet

    NARCIS (Netherlands)

    Norouzi Afshar, F.

    2013-01-01

    Aluminium brazing sheet is a sandwich material made out of two aluminium alloys (AA4xxx/AA3xxx) and is widely used in automotive heat exchangers. One of the main performance criteria for heat exchanger units is the lifetime of the product. The lifetime of the heat exchanger units is determined by th

  7. Laser brazing with filler wire for galvanized steel sheets

    Institute of Scientific and Technical Information of China (English)

    Feng Xiaosong; Li Liqun; Chen Yanbin; Zhou Shanbao

    2005-01-01

    The process properties and interface behavior of CO2 laser brazing with automatic wire feed for galvanized steel sheets were investigated , in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicalar α solid solution was found on the filler metal side.

  8. Non-newtonian heat transfer on a plate heat exchanger with generalized configurations

    Energy Technology Data Exchange (ETDEWEB)

    Carezzato, A.; Tadini, C.C.; Gut, J.A.W. [Department of Chemical Engineering, Escola Politecnica, University of Sao Paulo, Sao Paulo (Brazil); Alcantara, M.R. [Department of Fundamental Chemistry, Institute of Chemistry, University of Sao Paulo, Sao Paulo (Brazil); Telis-Romero, J. [Department of Food Engineering and Technology, Universidade Estadual Paulista, Sao Jose do Rio Preto (Brazil)

    2007-01-15

    For the configuration optimization of plate heat exchangers (PHEs), the mathematical models for heat transfer and pressure drop must be valid for a wide range of operational conditions of all configurations of the exchanger or the design results may be compromised. In this investigation, the thermal model of a PHE is adjusted to fit experimental data obtained from non-Newtonian heat transfer for eight different configurations, using carboxymethylcellulose solutions (CMC) as test fluid. Although it is possible to successfully adjust the model parameters, Newtonian and non-Newtonian heat transfer cannot be represented by a single generalized correlation. In addition, the specific heat, thermal conductivity and power-law rheological parameters of CMC solutions were correlated with temperature, over a range compatible with a continuous pasteurization process. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  9. Estimation of pressure drop in gasket plate heat exchangers

    Directory of Open Access Journals (Sweden)

    Neagu Anisoara Arleziana

    2016-06-01

    Full Text Available In this paper, we present comparatively different methods of pressure drop calculation in the gasket plate heat exchangers (PHEs, using correlations recommended in literature on industrial data collected from a vegetable oil refinery. The goal of this study was to compare the results obtained with these correlations, in order to choose one or two for practical purpose of pumping power calculations. We concluded that pressure drop values calculated with Mulley relationship and Buonopane & Troupe correlation were close and also Bond’s equation gave results pretty close to these but the pressure drop is slightly underestimated. Kumar correlation gave results far from all the others and its application will lead to oversize. In conclusion, for further calculations we will chose either the Mulley relationship or the Buonopane & Troupe correlation.

  10. A Novel Heat Pipe Plate for Passive Thermal Control of Fuel Cells Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR project aims to develop a lightweight, highly thermally and electrically conductive heat pipe plate for passive removal of the heat from the individual...

  11. Brazing zone structure at active brazing of alumina ceramics

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ Nowadays one of the most effective methods of joining of oxide ceramics with other elements of construction is active brazing based on using of active metals (Ti, Zr), which increase reactivity of brazing alloy relative to ceramic element of a joining.

  12. Brazing zone structure at active brazing of alumina ceramics

    Institute of Scientific and Technical Information of China (English)

    Demchuk; V.; A.; Kalinichenko; B.; B.

    2005-01-01

    Nowadays one of the most effective methods of joining of oxide ceramics with other elements of construction is active brazing based on using of active metals (Ti, Zr), which increase reactivity of brazing alloy relative to ceramic element of a joining.……

  13. Advances in brazing science, technology and applications

    CERN Document Server

    2013-01-01

    Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing. Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, alon...

  14. Annular beam shaping system for advanced 3D laser brazing

    Science.gov (United States)

    Pütsch, Oliver; Stollenwerk, Jochen; Kogel-Hollacher, Markus; Traub, Martin

    2012-10-01

    As laser brazing benefits from advantages such as smooth joints and small heat-affected zones, it has become established as a joining technology that is widely used in the automotive industry. With the processing of complex-shaped geometries, recent developed brazing heads suffer, however, from the need for continuous reorientation of the optical system and/or limited accessibility due to lateral wire feeding. This motivates the development of a laser brazing head with coaxial wire feeding and enhanced functionality. An optical system is designed that allows to generate an annular intensity distribution in the working zone. The utilization of complex optical components avoids obscuration of the optical path by the wire feeding. The new design overcomes the disadvantages of the state-of-the-art brazing heads with lateral wire feeding and benefits from the independence of direction while processing complex geometries. To increase the robustness of the brazing process, the beam path also includes a seam tracking system, leading to a more challenging design of the whole optical train. This paper mainly discusses the concept and the optical design of the coaxial brazing head, and also presents the results obtained with a prototype and selected application results.

  15. How braze flaws affect the thermal-hydraulic performance of the Tore Supra Phase-III outboard pump limiter. A case study of the effects of nonuniform thermal resistance on the peak heat flux to the coolant for tubes with one-sided heating

    International Nuclear Information System (INIS)

    The phase-III Outboard Pump Limiter is a heat sink made of pyrolytic graphite armor brazed to water-cooled copper tubes. Around the inner wall of the tube wall, some of the water can be in the subcooled boiling regime. The central issue analyzed here is how the heat flow in the tube changes when the thermal resistance along the heated portion of the tube is redistributed. Cracks or braze flaws in the joint between the tile and tube cause this redistribution. Severe cracks or flaws reduce the power-handling capability of this assembly because the local peak heat fluxes increase and, for a given critical heat flux (CHF), the safety margin decreases. There were some surprises. The increase in local peak heat flux for the most common type of flaw encountered in the fabrication of this limiter was negligible up to a flaw size of nearly 50%. The examples presented are intended as a case study that illuminates the more general problem of how correlations for heat transfer and for CHF developed for uniform circumferential heating are applied to a case of one-sided heating. 17 refs., 19 figs., 1 tab

  16. Study on the automatic process of line heating for pillow shape plate

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    This paper focuses on the process for pillow shape plate by line heating technique, which is widely applied in the production of ship hull. Based on the analysis of primary parameters and experimental data in line heating process, the amount of local contraction generated by line heating has been illustrated. Then, combining with the computational result of local deformation determined by shell plate development, an optimization method for line heating parameters has been studied. This prediction system may provide rational arrangements of heating lines and technical parameters of process. By integrating the prediction system into the line heating robot for pillow shape plate, the automatic process of line heating for pillow shape plate can be achieved.

  17. Liquid cooled plate heat exchanger for battery cooling of an electric vehicle (EV)

    Science.gov (United States)

    Rahman, M. M.; Rahman, H. Y.; Mahlia, T. M. I.; Sheng, J. L. Y.

    2016-03-01

    A liquid cooled plate heat exchanger was designed to improve the battery life of an electric vehicle which suffers from premature aging or degradation due to the heat generation during discharging and charging period. Computational fluid dynamics (CFD) was used as a tool to analyse the temperature distribution when a constant surface heat flux was set at the bottom surface of the battery. Several initial and boundary conditions were set based on the past studies on the plate heat exchanger in the simulation software. The design of the plate heat exchanger was based on the Nissan Leaf battery pack to analyse the temperature patterns. Water at different mass flow rates was used as heat transfer fluid. The analysis revealed the designed plate heat exchanger could maintain the surface temperature within the range of 20 to 40°C which is within the safe operating temperature of the battery.

  18. NUMERICAL STUDY ON FLOW DISTRIBUTION IN PLATE-FIN HEAT EXCHANGERS

    Institute of Scientific and Technical Information of China (English)

    张哲; 厉彦忠

    2003-01-01

    Objective To investigate the flow distribution in plate-fin heat exchangers and optimize the design of header configuration for plate-fin heat exchangers. Methods A mathematical model of header was proposed. The effects of the header configuration on the flow distribution in plate-fin heat exchangers were investigated by CFD. The second header configuration with a two-stage-distributing structure was brought forward to improve the performance of flow distribution. Results It is found that the flow maldistribution is very serious in the direction of header length for the conventional header used in industry. The numerical predictions indicate that the improved header configurations can effectively improve the performance of flow distribution in plate-fin heat exchangers. Conclusion The numerical simulation confirms that CFD should be a suitable tool for predicting the flow distribution. The method has a wide variety of applications in the design of plate-fin heat exchangers.

  19. The effect of heat generation in inclined slats on the natural convective heat transfer from an isothermal heated vertical plate

    International Nuclear Information System (INIS)

    Natural convective heat transfer from a wide heated vertical isothermal plate with adiabatic surfaces above and below the heated surface has been considered. There are a series of equally spaced vertical thin, flat surfaces (termed 'slats') near the heated surface, these surfaces being, in general, inclined to the heated surface. There is, in general, a uniform heat generation in the slats. The slats are pivoted about their centre-point and thus as their angle is changed, the distance of the tip of the slat from the plate changes. The situation considered is an approximate model of a window with a vertical blind, the particular case where the window is hotter than the room air being considered. The heat generation in the slats in this situation is the result of solar radiation passing through the window and falling on and being absorbed by the slats of the blind. The flow has been assumed to be laminar and steady. Fluid properties have been assumed constant except for the density change with temperature that gives rise to the buoyancy forces. The governing equations have been written in dimensionless form and the resulting dimensionless equations have been solved using a commercial finite-element package. The solution has the following parameters: (1) the Rayleigh number (2) the Prandtl number (3) the dimensionless heat generation rate in the slats per unit frontal area (4) the dimensionless distance of the slat center point (the pivot point) from the surface (5) the dimensionless slat size (6) the dimensionless slat spacing (7) the angle of inclination of the slats. Because of the application that motivated the study, results have only been obtained for a Prandtl number of 0.7. The effect of the other dimensionless variables on the mean dimensionless heat transfer rate from the heated vertical surface has been examined. (author)

  20. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    International Nuclear Information System (INIS)

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME

  1. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME.

  2. Transient conjugated mixed-convective heat transfer in a vertical plate channel with one wall heated discretely

    Science.gov (United States)

    Tsay, Y. L.

    This study presents a numerical solution of the unsteady conjugated mixed-convection heat transfer in a vertical plate channel with one wall suddenly subjected to either isoflux or isothermal discrete heat sources. The effects of the dimensionless heat source length H1, the dimensionless spacing between heat sources H2, the dimensionless channel length L, the dimensionless heated-plate thickness Bl, the wall-to-fluid conductivity ratio K and the ratio of Grashof number to Reynolds number Gr/Re on the interface heat flux, Nusselt number and bulk fluid temperature are discussed in detail. Results show that the discrete heating can cause the heat transfer direction conversely from the fluid to the heated plate during the transient period, which is more significant for the cases with larger L and H2. For the system with isoflux discrete heat sources, the time required to reach the steady-state is shorter for larger H2. While the trend is reverse for system with isothermal discrete heat sources. Additionally, a higher ratio of the input energy is axially conducted through the plate wall from heated sections to unheated regions for a larger H2 and Bl or smaller L.

  3. Transient conjugated mixed-convective heat transfer in a vertical plate channel with one wall heated discretely

    Energy Technology Data Exchange (ETDEWEB)

    Tsay, Y.L. [Dept. of Aeronautical Engineering National Huwei Institute of Technology Huwei, Yuenlin (Taiwan)

    1999-10-01

    This study presents a numerical solution of the unsteady conjugated mixed-convection heat transfer in a vertical plate channel with one wall suddenly subjected to either isoflux or isothermal discrete heat sources. The effects of the dimensionless heat source length H{sub 1}, the dimensionless spacing between heat sources H{sub 2}, the dimensionless channel length L, the dimensionless heated-plate thickness B{sub l}, the wall-to-fluid conductivity ratio K and the ratio of Grashof number to Reynolds number Gr/Re on the interface heat flux, Nusselt number and bulk fluid temperature are discussed in detail. Results show that the discrete heating can cause the heat transfer direction conversely from the fluid to the heated plate during the transient period, which is more significant for the cases with larger L and H{sub 2}. For the system with isoflux discrete heat sources, the time required to reach the steady-state is shorter for larger H{sub 2}. While the trend is reverse for system with isothermal discrete heat sources. Additionally, a higher ratio of the input energy is axially conducted through the plate wall from heated sections to unheated regions for a larger H{sub 2} and B{sub l} or smaller L. (orig.)

  4. Analysis of Heat Transfer Behaviour of the Conduction Cold Plate System

    Institute of Scientific and Technical Information of China (English)

    YangChun-xin; DangChao-Bin

    1995-01-01

    The heat-transfer behaviour of the conduction cold plate system used for avionics is investigated in this paper.The steady-state temperature profile for the cold plate is derived and the relationship between the coolant mass flowrate,the heat load and the highest cold plate temperature is established.A model is proposed to describe the transient thermal rosponse of the cold plate under thermal shock condition.The analytic solution of the transient heat transfer within the cold plate is provided.The results of this paper agree with those of the finite element method and can be used for the structural design and performance evaluation of cold plate system.

  5. Mixed convection flow over a vertical plate with localized heating (cooling), magnetic field and suction (injection)

    OpenAIRE

    Chamkha, AJ; Takhar, HS; G. Nath

    2004-01-01

    An analysis is carried out to study the effects of localized heating (cooling), suction (injection), buoyancy forces and magnetic field for the mixed convection flow on a heated vertical plate. The localized heating or cooling introduces a finite discontinuity in the mathematical formulation of the problem and increases its complexity. In order to overcome this difficulty, a non-uniform distribution of wall temperature is taken at finite sections of the plate. The nonlinear coupled parabolic ...

  6. Efficiency of insulation passive system of solar heating with transforming flat plate reflector of radiation and accumulator of heat

    International Nuclear Information System (INIS)

    Key words: solar radiation, window, reflector of radiation, short-term accumulator of heat, solar heating, insulation passive system, thermal efficiency, heating building. Subjects of research: insulation passive system of solar heating with short-term accumulators of heat, combining the function of collector of solar radiation and hingedly transformed flat plate reflector for additional illumination of heating building and without them. Purpose of work: determination of real possibility of insulation passive system of solar heating with transformed flat plate reflectors of radiation and short-term accumulators of heat and on this basis development of scientific dates for experimental designing and construction of them for natural condition of Uzbekistan. Methods of research: thermal-technical calculation and experiment under natural conditions. The results obtained and their novelty: offered calculation expressions for determining of optimal inclination angle to horizon and coefficient of reflection of direct solar radiation of flat plate reflector with back reflection layer; developed and offered method of calculation of using efficiency of transformed flat plate reflectors of radiation for additional illumination of heating building in the daytime and decreasing of heat losses through window insulation passive systems of solar heating at night; optimized of specific heat of short-time accumulators of heat in insulation passive systems of solar heating; determined real thermal efficiency and replacement coefficient of thermal load to heating of proposed system by the example of operational testing this systems under conditions of Karshi City. Practical value: the results of performed investigations allow to develop the scientific basic dates on designing and marketing on climate conditions in the south of The Republic of Uzbekistan insulation passive systems of solar heating with flat plate reflectors and short-time accumulators of heat, providing to save the

  7. Design of Shell Plates Minimizing the Heat Input

    DEFF Research Database (Denmark)

    Randrup, Thomas; Basu, Nemai

    1998-01-01

    It is the purpose of this paper to present a current research project at Odense Steel Shipyard Ltd., Denmark. The objective of the research is to find new mathematical methods for the design of shell plates and apply these methods at the shipyard. The focus is on double-curved plates as they are ......It is the purpose of this paper to present a current research project at Odense Steel Shipyard Ltd., Denmark. The objective of the research is to find new mathematical methods for the design of shell plates and apply these methods at the shipyard. The focus is on double-curved plates...

  8. Heat transfer in flow past a continuously moving semi-infinite flat plate in transverse magnetic field with heat flux

    Digital Repository Service at National Institute of Oceanography (India)

    Murty, T.V.R.

    Thermal boundary layer on a continuously moving semi-infinite flat plate in the presence of transverse magnetic field with heat flux has been examined. Similarity solutions have been derived and the resulting equations are integrated numerically...

  9. Heat Transfer Modeling of Phase Change Materials in Multiple Plates Heat Exchanger

    Directory of Open Access Journals (Sweden)

    M. Alipanah

    2013-12-01

    Full Text Available Nowadays, given the increasing importance of energy sources, the possibility of energy storage in the heat exchangers through the Phase Change Materials (PCM and releasing it when needed have been extremely essential. This study seeks to model the domestic water heat system in which the paraffin is as the phase change material and it stores the solar energy. The behavior of a PCM plate was studied by writing the governing equations and solving them as the one-dimensional, implicit method and through numerical calculation of the method equations. Given the confirmed accuracy of performed modeling by the results of similar studies for the complete melting and solidification of PCM, the application of this system seems appropriate for the solar domestic water heaters.

  10. The Role of Zinc Layer During Wetting of Aluminium on Zinc-coated Steel in Laser Brazing and Welding

    Science.gov (United States)

    Gatzen, M.; Radel, T.; Thomy, C.; Vollertsen, F.

    The zinc layer of zinc-coated steel is known to be a crucial factor for the spreading of liquid aluminium on the coated surface. For industrial brazing and welding processes these zinc-coatings enable a fluxless joining between aluminium and steel in many cases. Yet, the reason for the beneficial effect of the zinc to the wetting process is not completely understood. Fundamental investigations on the wetting behaviour of single aluminium droplets on different zinc-coated steel surfaces have revealed a distinct difference between coated surfaces at room temperature and at elevated temperature regarding the influence of different coating thicknesses. In this paper the case of continuous laser brazing and welding processes of aluminium and commercial galvanized zinc-coated steel sheets are presented. It is shown that in the case of bead-on-plate laser beam brazing, the coating thickness has a measureable effect on the resulting wetting angle and length but does not have a significant impact in case of overlap laser beam welding. This might be linked to different heat transfer conditions. The results also strongly indicate that proper initialbreakup of oxide layers is still required to accomplish good wetting on zinc-coated surfaces.

  11. Plate Fin Heat Exchanger Model with Axial Conduction and Variable Properties

    CERN Document Server

    Hansen, B J; Klebaner, A; 10.1063/1.4706971

    2012-01-01

    Future superconducting radio frequency (SRF) cavities, as part of Project X at Fermilab, will be cooled to superfluid helium temperatures by a cryogenic distribution system supplying cold supercritical helium. To reduce vapor fraction during the final Joule-Thomson (J-T) expansion into the superfluid helium cooling bath, counter-flow, plate-fin heat exchangers will be utilized. Due to their compact size and ease of fabrication, plate-fin heat exchangers are an effective option. However, the design of compact and high-effectiveness cryogenic heat exchangers operating at liquid helium temperatures requires consideration of axial heat conduction along the direction of flow, in addition to variable fluid properties. Here we present a numerical model that includes the effects of axial conduction and variable properties for a plate fin heat exchanger. The model is used to guide design decisions on heat exchanger material choice and geometry. In addition, the J-T expansion process is modeled with the heat exchanger ...

  12. Heat transfer processes in parallel-plate heat exchangers of thermoacoustic devices – numerical and experimental approaches

    OpenAIRE

    Artur J. Jaworski; Piccolo, Antonio

    2012-01-01

    This paper addresses the issues of heat transfer in oscillatory flow conditions, which are typically found in thermoacoustic devices. The analysis presented concerns processes taking place in the individual "channels" of the parallel-plate heat exchangers (HX), and is a mixture of experimental and numerical approaches. In the experimental part, the paper describes the design of experimental apparatus to study the thermal-fluid processes controlling heat transfer in thermoacoustic heat exchang...

  13. Vacuum Brazing of Beryllium Copper Components for the National Ignition Facility

    Energy Technology Data Exchange (ETDEWEB)

    Tyhurst, C.C.; Cunningham, M.A.

    2002-06-04

    A process for vacuum brazing beryllium copper anode assemblies was required for the Plasma Electrode Pockels Cell System, or PEPC, a component for the National Ignition Facility (NIF). Initial problems with the joint design and wettability of the beryllium copper drove some minor design changes. Brazing was facilitated by plating the joint surface of the beryllium copper rod with silver 0.0006 inch thick. Individual air sampling during processing and swipe tests of the furnace interior after brazing revealed no traceable levels of beryllium.

  14. Modeling of the heat transfer performance of plate-type dispersion nuclear fuel elements

    Science.gov (United States)

    Ding, Shurong; Huo, Yongzhong; Yan, XiaoQing

    2009-08-01

    Considering the mutual actions between fuel particles and the metal matrix, the three-dimensional finite element models are developed to simulate the heat transfer behaviors of dispersion nuclear fuel plates. The research results indicate that the temperatures of the fuel plate might rise more distinctly with considering the particle swelling and the degraded surface heat transfer coefficients with increasing burnup; the local heating phenomenon within the particles appears when their thermal conductivities are too low. With rise of the surface heat transfer coefficients, the temperatures within the fuel plate decrease; the temperatures of the fuel plate are sensitive to the variations of the heat transfer coefficients whose values are lower, but their effects are weakened and slight when the heat transfer coefficients increase and reach a certain extent. Increasing the heat generation rate leads to elevating the internal temperatures. The temperatures and the maximum temperature differences within the plate increase along with the particle volume fractions. The surface thermal flux goes up along with particle volume fractions and heat generation rates, but the effects of surface heat transfer coefficients are not evident.

  15. Role of plate-driven mantle flow in distribution of the global heat flow

    Institute of Scientific and Technical Information of China (English)

    叶正仁; 安镇文

    1999-01-01

    Heat flow in the Earth, from its hot interior to its relatively cool exterior, is the primary energy flow responsible for the dynamic nature of our planet. The motion of the plates excites a forced convective motion in the mantle, and this plate-driven mantle flow will strongly modulate the temperature field in the mantle because of the relatively high Peeler number of the mantle dynamic system. Here the role of the plate-driven mantle flow in the observed global heat flow is examined. The result reveals that the main feature of the distribution of the observed heat flow at the surface of the Earth matches well with the prediction and nearly one half of the average heat flow can be attributed to the thermal effect of the plate-driven mantle flow.

  16. Joining of beryllium by braze welding technique: preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Banaim, P.; Abramov, E. [Ben-Gurion Univ. of the Negev, Beersheba (Israel); Zalkind, S.; Eden, S.

    1998-01-01

    Within the framework of some applications, there is a need to join beryllium parts to each other. Gas Tungsten Arc Braze Welds were made in beryllium using 0.3 mm commercially Aluminum (1100) shim preplaced at the joint. The welds exhibited a tendency to form microcracks in the Fusion Zone and Heat Affected Zone. All the microcracks were backfilled with Aluminum. (author)

  17. Experimental study of a water-mist jet issuing normal to a heated flat plate

    OpenAIRE

    Vouros Andreas; Vouros Alexandros; Panidis Thrassos

    2016-01-01

    A parametric experimental study on the development of a round jet spray impacting a smooth, heated, flat plate has been accomplished. The main objective of this effort was to provide information characterizing the flow structure of a developing mist jet, issuing vertically towards an upward facing, horizontal heated plate, by means of simultaneous droplet size and velocity measurements. Phase Doppler Anemometry was used, providing also information on liquid...

  18. Experimental heat transfer on the windward surface of a perforated flat plate

    Energy Technology Data Exchange (ETDEWEB)

    Dorignac, E.; Vullierme, J.J.; Broussely, M.; Foulon, C.; Mokkadem, M. [Laboratoire d' Etudes Thermiques, UMR CNRS 6608, Ecole Nationale Superieure de Mecanique et d' Aerotechnique, 1, Av. Clement Ader BP 40109, 86961 Futuroscope Chasseneuil cedex (France)

    2005-09-01

    Two techniques are described in this paper to determine convective transfer on a multi-perforated plate; the perforations diameter can be small or large (from 1 millimeter to 1 centimeter). This study reports on heat transfer due to the air flow before it goes through the perforations. These perforations are perpendicular to the wall. For a large range of perforations spacings, an empirical relation is proposed for heat exchange at the windward surface of a perforated flat plate. (authors)

  19. Numerical analysis of non-isothermal Newtonian flows in plate heat exchangers

    OpenAIRE

    Carla S. Fernandes; Dias, Ricardo P.; Nóbrega, João M.; Maia, João M.; Wadekar, Vishwas V.

    2005-01-01

    Plate heat exchangers (pHE's) are widely used in chemical, pharmaceutical, biochemical processing, food, and dairy industries, offering this type of equipments several advantages like the low space requirement, high efficiency, easy cleaning and maintenance, low fouling tendency and high flexibility (Reppich, 1999). Heat transfer in a PRE is strongly dependent on geometrical properties of the chevron plates, namely on corrugation angle, area enlargement factor and channel aspect r...

  20. Numerical simulation of heat transfer and fluid dynamics phenomena present in flat plate solar collectors

    OpenAIRE

    Karahasanoglu, Anil

    2013-01-01

    The objective of this work is to study the heat transfer and fluid dynamics phenomena which take place in flat plate solar collectors. The resolution of the steady and unsteady conduction in 1D and 2D domains including composite materials, Smith Hutton problem, Navier-Stokes equations and energy equation are carried out by means of numerical methods. The acquired knowledge in heat transfer and fluid flow is then applied to flat plate solar collectors. A numerical model is created to simulate ...

  1. An experimental observation of the effect of flow direction for evaporation heat transfer in plate heat exchanger

    International Nuclear Information System (INIS)

    This study provides an Infrared Thermal Image observation on the evaporation heat transfer of refrigerant R-410A in plate heat exchanger with various flow arrangement and exit superheat conditions. An experimental method was derived for estimating the superheat region area of two-phase refrigerant evaporation in plate heat exchanger. The experimental results show that the superheat region area for parallel flow is much larger than that for counter flow as that estimated by Yang et al. [9]. There is an early superheated region at the central part of the plate heat exchanger for parallel flow arrangement. This effect is not significant for counter flow arrangement. The Yang et al. [9] method under estimated the superheat area approximately 40%–53% at various flow rates and degree of exit superheat. Even though the flow inside a plate heat exchanger is extremely turbulent because of the chevron flow passages, the assumption of uniform temperature distribution in the cross section normal to the bulk flow direction will cause significant uncertainties for estimating the superheat area for refrigerant evaporating in a plate heat exchanger

  2. A reassessment of the heat transport by variable viscosity convection with plates and lids

    International Nuclear Information System (INIS)

    The heat transport by a viscous fluid with temperature dependent viscosity has been studied numerically. As opposed to previous models, the top surface of the fluid clearly defines a tectonic plate with horizontally uniform velocity and subduction. Past studies failed to incorporate plates, the heat transport is as efficient as Rayleigh-Benard convection with constant viscosity; there is a strong buffering between internal temperature and heat loss. Past studies of parameterized convection which incorporated parameters indicative of strong buffering between internal temperature and total heat output still provide the most physically plausible representation of the Earth's thermal evolution

  3. Shell-and-Tube or Plate Heat Exchangers

    OpenAIRE

    Kuzma-Kichta, Y; Savelyev, P; Lodvikov, K

    2008-01-01

    The calculations of heat and hydraulic characteristics and influence of apparatus with intensifiers size analysis to heat exchanger potential of equipment were made onto the basis of known experimental data recommendations. Calculations data were received in a range of parameters, that are typical for a heat and water supply systems. It was obtain, that in studied range of Reynolds’s number, the most better heat transfer coefficient value is for the tubes with dimpled interface...

  4. Simulation Studies on A Cross Flow Plate Fin Heat Exchanger

    OpenAIRE

    M. Thirumarimurugan; T Kannadasan; E. Ramasamy

    2008-01-01

    Compact heat exchangers which were initially developed for the aerospace industries in the1940s have been considerably improved in the past few years. The main reasons for the goodperformance of compact heat exchangers are their special design which includes turbulent which inturn use high heat transfer coefficient and resists fouling, and maximum temperature driving forcebetween the hot and cold fluids. Numerous types use special enhancement techniques to achieve therequired heat transfer in...

  5. Experimental study of a water-mist jet issuing normal to a heated flat plate

    Directory of Open Access Journals (Sweden)

    Vouros Andreas

    2016-01-01

    Full Text Available A parametric experimental study on the development of a round jet spray impacting a smooth, heated, flat plate has been accomplished. The main objective of this effort was to provide information characterizing the flow structure of a developing mist jet, issuing vertically towards an upward facing, horizontal heated plate, by means of simultaneous droplet size and velocity measurements. Phase Doppler Anemometry was used, providing also information on liquid volume flux. The fine spray of small atomized droplets (0.5-5.0 μm, was generated using a medical nebulizer. Two low Reynolds number jets (Re=2952, 3773 issuing from a cylindrical pipe have been tested. The distance between the jets’ exit and the plate was 50 cm. A stainless steel non-magnetic flat plate of dimensions 1000x500x12mm3 was used as target wall. Constant heat flux boundary conditions were established during measurements. Results indicate that the heat flux from the plate is influencing the evolution of the spray jet, diminishing its velocity and turbulence. Average droplet sizes are affected little by the heat flux, although for the non-heated sprays, droplet sizes increase at locations very close to the plate. A significant effect on droplet volume flow rate is also reported.

  6. Visual Study on Flow and Operational Characteristics of Flat Plate Closed Loop Pulsating Heat Pipes

    Institute of Scientific and Technical Information of China (English)

    YANG Hong-hai; Groll Manfred; Khandekar Sameer

    2009-01-01

    This paper presents an experimental study including visualization on a flat plate closed loop pulsating heat pipes. It consists of a total of 40 channels with square cross section (2 mm × 2 mm, 165 mm long) machined directly on an aluminum plate (180 mm × 120 mm × 3 mm) covered by a transparent plate. The working fluid employed is ethanol. As a result, various flow patterns and their transitions are observed and found to be related to the fluid fill ratio, input heat load and the device orientation. Also the operational characteristics and working mechanism are discussed.

  7. Natural Convection Heat Transfer From a Hot Rectangular and a Square Corrugated Plate to a Cold Flat Plate

    Institute of Scientific and Technical Information of China (English)

    M.A.R.Akhanda

    2000-01-01

    Experimental study of natural convection heat transfer across air layers bounded by a lower hot rectangular and a square corrugated plates to an upper cold flat plate has been carried out.The surroundings of this space are adiabatic.The effect of the angle of inclination,the aspect ratio,the temperature potential and the Rayleigh number on average heat transfer coefficients are investigated within a range of 0°≤θ≤75°,2.33≤A≤6.33,10°≤ΔT≤35°,and 3.29×104≤RaL≤2.29×106,The developed correlation predicts well the experimental data within an error of ±15%.

  8. Ultrasonic inspection of the brazed joint and explosive welds used to repair the PFR evaporators

    International Nuclear Information System (INIS)

    A small number of in-service failures associated with the steam-tube to tube-plate welds of the PFR evaporators led to the decision to protect the welds by sleeving. The philosophy was to insert a sleeve through the tube-plate and into the steam tube, thus bridging the existing weld. The top portion of the sleeve was to be explosively welded to the zone adjacent to the top face of the tube-plate and the lower portion brazed into the steam tube. This paper deals with the development and use of ultrasonics to test both the brazed and explosively welded joints

  9. Open Channel Natural Convection Heat Transfer on a Vertical Finned Plate

    Energy Technology Data Exchange (ETDEWEB)

    Park, Joo Hyun; Heo, Jeong Hwan; Chung, Bum Jin [Kyung Hee Univ., Yongin (Korea, Republic of)

    2013-10-15

    The natural convection heat transfer of vertical plate fin was investigated experimentally. Heat transfer systems were replaced by mass-transfer systems, based on the analogy concept. The experimental results lie within the predictions of the existing heat transfer correlations of plate-fin for the natural convections. An overlapped thermal boundary layers caused increasing heat transfer, and an overlapped momentum boundary layers caused decreasing heat transfer. As the fin height increases, heat transfer was enhanced due to increased inflow from the open side of the fin spacing. When fin spacing and fin height are large, heat transfer was unaffected by the fin spacing and fin height. Passive cooling by natural convection becomes more and more important for the nuclear systems as the station black out really happened at the Fukushima NPPs. In the RCCS (Reactor Cavity Cooling System) of a VHTR (Very High Temperature Reactor), natural convection cooling through duct system is adopted. In response to the stack failure event, extra cooling capacity adopting the fin array has to be investigated. The finned plate increases the surface area and the heat transfer increases. However, the plate of fin arrays may increase the pressure drop and the heat transfer decreases. Therefore, in order to enhance the passive cooling with fin arrays, the parameters for the fin arrays should be optimized. According to Welling and Wooldridge, a natural convection on vertical plate fin is function of Gr, Pr, L, t, S, and H. The present work investigated the natural convection heat transfer of a vertical finned plate with varying the fin height and the fin spacing. In order achieve high Rayleigh numbers, an electroplating system was employed and the mass transfer rates were measured using a copper sulfate electroplating system based on the analogy concept.

  10. CFD SIMULATION OF THE HEAT TRANSFER PROCESS IN A CHEVRON PLATE HEAT EXCHANGER USING THE SST TURBULENCE MODEL

    Directory of Open Access Journals (Sweden)

    Jan Skočilas

    2015-08-01

    Full Text Available This paper deals with a computational fluid dynamics (CFD simulation of the heat transfer process during turbulent hot water flow between two chevron plates in a plate heat exchanger. A three-dimensional model with the simplified geometry of two cross-corrugated channels provided by chevron plates, taking into account the inlet and outlet ports, has been designed for the numerical study. The numerical model was based on the shear-stress transport (SST k-! model. The basic characteristics of the heat exchanger, as values of heat transfer coefficient and pressure drop, have been investigated. A comparative analysis of analytical calculation results, based on experimental data obtained from literature, and of the results obtained by numerical simulation, has been carried out. The coefficients and the exponents in the design equations for the considered plates have been arranged by using simulation results. The influence on the main flow parameters of the corrugation inclination angle relative to the flow direction has been taken into account. An analysis of the temperature distribution across the plates has been carried out, and it has shown the presence of zones with higher heat losses and low fluid flow intensity.

  11. Thermal Stresses in an Anisotropic Thin Plate Subjected to Moving Plane Heat Sources

    Directory of Open Access Journals (Sweden)

    Malak Naji

    2014-04-01

    Full Text Available The aim of this study is to numerically simulate the plane moving heat source through anisotropic mild steal thin plate. Heat conduction problems in anisotropic material, where the thermal conductivity varies with direction and involving a moving heat source have several industrial applications, such like metal cutting, flame or laser hardening of metals, welding and others. The parabolic heat conduction model is used for the prediction of the temperature history. The temperature distribution inside the plate is determined from the solution of heat equation. Thus, the heat equation is solved numerically using finite deference method and the temperature distributions are determined. The thermal stresses in this case are, also, investigated and computed numerically. It is found that the thermal conductivity ratio affect in both temperature and thermal stresses distributions, in additional to the speed and heat source intensity.

  12. Atomistic-Continuum Hybrid Simulation of Heat Transfer between Argon Flow and Copper Plates

    CERN Document Server

    Mao, Yijin; Chen, C L

    2016-01-01

    A simulation work aiming to study heat transfer coefficient between argon fluid flow and copper plate is carried out based on atomistic-continuum hybrid method. Navier-Stokes equations for continuum domain are solved through the Pressure Implicit with Splitting of Operators (PISO) algorithm, and the atom evolution in molecular domain is solved through the Verlet algorithm. The solver is validated by solving Couette flow and heat conduction problems. With both momentum and energy coupling method applied, simulations on convection of argon flows between two parallel plates are performed. The top plate is kept as a constant velocity and has higher temperature, while the lower one, which is modeled with FCC copper lattices, is also fixed but has lower temperature. It is found that, heat transfer between argon fluid flow and copper plate in this situation is much higher than that at macroscopic when the flow is fully developed.

  13. HEAT TRANSFER BY NATURAL CONVECTION IN TWO VERTICAL AND ONE HORIZONTAL PLATE – AN OVERVIEW

    Directory of Open Access Journals (Sweden)

    MAHENDRA P NIMKAR

    2011-02-01

    Full Text Available Natural Convection flow in a vertical channel with internal objects is encountered in several technological applications of particular interest of heat dissipation from electronic circuits, refrigerators, heat exchangers, nuclear reactors fuel elements, dry cooling towers, and home ventilation etc.This study deals with the study of natural convection in horizontal plate with vertical channels. The parameters varied during the experimentation are heat input, aspect ratio (the ratio of gap of horizontal plate with respect to vertical plate and gap of horizontal plate from bottom to top, and horizontal plate with and without Vslot. The present study aims to determine the heat transfer characteristics, temperature distribution along the plate to develop a correlation in the form of Nu = c (Ra n for different values of aspect ratio, for the selection of optimum dimension for design purpose. Further, the influences of aspect ratio on theperformance characteristics of heat transfer will be studied and also, the experimental results will be validated with CFD simulation (FLUENT SOFTWARE.

  14. New Configurations of Micro Plate-Fin Heat Sink to Reduce Coolant Pumping Power

    DEFF Research Database (Denmark)

    Kolaei, Alireza Rezania; Rosendahl, Lasse

    2012-01-01

    The thermal resistance of heat exchangers has a strong influence on the electric power produced by a thermoelectric generator (TEG). In this work, a real TEG device is applied to three configurations of micro plate-fin heat sink. The distance between certain microchannels is varied to find...... the optimum heat sink configuration. The particular focus of this study is to reduce the coolant mass flow rate by considering the thermal resistances of the heat sinks and, thereby, to reduce the coolant pumping power in the system. The threedimensional governing equations for the fluid flow and the heat...... heat sink configurations reduces the coolant pumping power in the system....

  15. Internal (Annular) and Compressible External (Flat Plate) Turbulent Flow Heat Transfer Correlations.

    Energy Technology Data Exchange (ETDEWEB)

    Dechant, Lawrence [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Smith, Justin [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2016-01-01

    Here we provide a discussion regarding the applicability of a family of traditional heat transfer correlation based models for several (unit level) heat transfer problems associated with flight heat transfer estimates and internal flow heat transfer associated with an experimental simulation design (Dobranich 2014). Variability between semi-empirical free-flight models suggests relative differences for heat transfer coefficients on the order of 10%, while the internal annular flow behavior is larger with differences on the order of 20%. We emphasize that these expressions are strictly valid only for the geometries they have been derived for e.g. the fully developed annular flow or simple external flow problems. Though, the application of flat plate skin friction estimate to cylindrical bodies is a traditional procedure to estimate skin friction and heat transfer, an over-prediction bias is often observed using these approximations for missile type bodies. As a correction for this over-estimate trend, we discuss a simple scaling reduction factor for flat plate turbulent skin friction and heat transfer solutions (correlations) applied to blunt bodies of revolution at zero angle of attack. The method estimates the ratio between axisymmetric and 2-d stagnation point heat transfer skin friction and Stanton number solution expressions for sub-turbulent Reynolds numbers %3C1x10 4 . This factor is assumed to also directly influence the flat plate results applied to the cylindrical portion of the flow and the flat plate correlations are modified by

  16. The influence of flow maldistribution on the performance of inhomogeneous parallel plate heat exhangers

    DEFF Research Database (Denmark)

    Nielsen, Kaspar Kirstein; Engelbrecht, Kurt; Bahl, Christian R.H.

    2013-01-01

    The heat transfer performance of inhomogeneous parallel plate heat exchangers in transient operation is investigated using an established model. A performance parameter, denoted the Nusselt-scaling factor, is used as benchmark and calculated using a well-established single blow technique. A sample...

  17. Forced convection heat transfer of Couette-Poiseuille flow of nonlinear viscoelastic fluids between parallel plates

    Energy Technology Data Exchange (ETDEWEB)

    Hashemabadi, S.H. [Iran Univ. of Science and Technology, Dept. of Chemical Engineering, Tehran (Iran); Etemad, S.Gh. [Isfahan Univ. of Technology, Dept. of Chemical Engineering, Isfahan (Israel); Thibault, J. [Ottawa Univ., Dept. of Chemical Engineering, Ottawa, ON (Canada)

    2004-08-01

    Heat transfer to viscoelastic fluids is frequently encountered in various industrial processing. In this investigation an analytical solution was obtained to predict the fully developed, steady and laminar heat transfer of viscoelastic fluids between parallel plates. One of the plates was stationary and was subjected to a constant heat flux. The other plate moved with constant velocity and was insulated. The simplified Phan-Thien-Tanner (SPTT) model, believed to be a more realistic model for viscoelastic fluids, was used to represent the rheological behavior of the fluid. The energy equation was solved for a wide range of Brinkman number, dimensionless viscoelastic group, and dimensionless pressure drop. Results highlight the strong effects of these parameters on the heat transfer rate. (Author)

  18. Laser beam active brazing of metal ceramic joints

    Science.gov (United States)

    Haferkamp, Heinz; Bach, Friedrich W.; von Alvensleben, Ferdinand; Kreutzburg, K.

    1996-04-01

    The use of engineering ceramics is becoming more and more important. Reasons for this are the specific properties of these materials, such as high strength, corrosion resistance and wear resistance. To apply the advantages of ceramics, joining techniques of metal ceramic parts are required. In this paper, joining of metal ceramic joints by laser beam brazing is presented. This joining technique is characterized by local heat input, and the minimal thermal stress of the brazed components. During the investigations, an Nd:YAG laser and a vacuum chamber were applied. The advantages of Nd:YAG lasers are the simple mechanical construction, and laser beam guidance via quartz glass fibers, which leads to high handling flexibility. In addition, most of the materials show a high absorption rate for this kind of radiation. As materials, ceramic Al2O3 with a purity of 99.4% and metals such as X5CrNi189 and Fe54Ni29Co17 were used. As a filler material, commercially available silver and silver- copper brazes with chemically active elements like titanium were employed. During this study, the brazing wetting behavior and the formation of diffusion layers in dependence on processing parameters were investigated. The results have shown that high brazing qualities can be achieved by means of the laser beam brazing process. Crack-free joining of metal ceramic parts is currently only possible by the use of metals such as Fe54Ni29Co17 because of its low thermal expansion coefficient, which reduces thermal stresses within the joining zone.

  19. Parametric Influence on Thermal Performance of Flat Plate Closed Loop Pulsating Heat Pipes

    Institute of Scientific and Technical Information of China (English)

    YANG Hong-hai; KHANDEKAR Sameer; GROLL Manfred

    2006-01-01

    This paper presents an experimental study on a flat plate closed loop pulsating heat pipes. It consisted of total 40 channels with square cross section (2 × 2 mm2, 165 mm long) machined directly on an aluminum plate(180× 120×3mm3 ), which was covered by a transparent plate. The working fluid employed was ethanol. As the results, the influence parameters of thermal performance were investigated, such as filling ratio, heat load and operational orientations etc. Filling ratio was found to be a critical parameter, and its effect was rather complicated. According to its values the PHP plate could have four distinct working zones with different operational characteristics and heat transfer performance. The effect of heat load on thermal performance was found to be positive, and in general,increasing the heat load would improve heat transfer performance. In order to analyze the effect of gravity on thermal performance, three different heat modes and total seven tilt angles were tested and compared. Successful operation at all orientations with respect to gravity was also achieved.

  20. An innovative plate heat exchanger of enhanced compactness

    International Nuclear Information System (INIS)

    In the framework of CEA R&D program to develop the Advanced Sodium Technological Reactor for Industrial Demonstration (ASTRID), the present work aims to demonstrate the industrial interest of an innovative compact heat exchanger technology. In fact, one of the main innovations of the ASTRID reactor could be the use of a Brayton Gas-power conversion system, in order to avoid the energetic sodium–water interaction that might occur if a traditional Rankine cycle was used. The present work aims to study the thermal-hydraulic performance of the innovative compact heat exchanger concept. Hence, thanks to a trustful numerical model, friction factor and heat transfer correlations are obtained. Then, a global compactness comparison strategy is proposed, taking into account design constraints. Finally, it is demonstrated that the innovative heat exchanger concept is more compact then other already industrial technologies of interest, showing that is can be considered to warrant serious consideration for future ASTRID design as well as for any industrial application that needs very compact heat exchanger technologies. - Highlights: • We propose a new innovative compact heat exchanger technology. • We provide thermal-hydraulic correlations for designers. • We provide a comparison strategy with existing technologies. • We demonstrate the industrial interest of the innovative concept

  1. Laser fusion-brazing of aluminum alloy to galvanized steel with pure Al filler powder

    Science.gov (United States)

    Liu, Jia; Jiang, Shichun; Shi, Yan; Kuang, Yulin; Huang, Genzhe; Zhang, Hong

    2015-03-01

    The fusion-brazing connection of the dissimilar metal 5052 aluminum alloy/ST07Z steel was achieved by using the Nd:YAG laser with pure Al filler powder, and the effects of the laser power and powder feeding speed on the formation and mechanical properties of the resultant joints were investigated. The experimental results show that melting-brazing connection of 5052 aluminum alloy/galvanized steel can be successfully achieved, and the zinc plating layer has played the role of flux, assuring the brazing properties. The intermetallic compound layer was generated on the welded brazing interface. The joint exhibited a shear strength of 174 N/mm if the thickness of the intermetallic layer at the interface is about 6-7 μm.

  2. Hydrogen embrittlement of welded joints for the heat-treatable XABO 960 steel heavy plates

    Directory of Open Access Journals (Sweden)

    M. Opiela

    2010-01-01

    Full Text Available Purpose: In the paper, influence of hydrogen on mechanical properties of welded joints from heat-treatable structural XABO 960 steel plates was investigated.Design/methodology/approach: The heat treatment of welded plate specimens was performed, and then the specimens were charged with hydrogen electrolytically generated from 1 N H2SO4 solution. The following studies were carried out: static tensile test, hardness investigations, macroscopic metallographic investigations as well as investigations with the use of a scanning microscope.Findings: Hydrogen embrittlement of welded joints from XABO 960 steel plates was revealed by a distinct decrease of ductility and a slight decrease of strength. On the basis of metallographic investigations, it was found that in a fracture region there are fine pores created by the presence of hydrogen and its displacement due to formed stresses and plastic deformation. It was shown that welded joints are susceptible to hydrogen cracking in the heat affected zone and in the fusion zone.Research limitations/implications: TEM investigations on structure of the steel were predicted.Practical implications: The obtained results can be used for searching the appropriate way of improving the hydrogen embrittlement resistance of welded joints of the heat-treatable structural XABO 960 steel plates.Originality/value: The hydrogen embrittlement of welded joints of the heat-treatable XABO 960 steel plates was investigated.

  3. Combined radiative and natural or forced convective heat transfer between parallel vertical plates with two-dimensional discrete heat sources

    Energy Technology Data Exchange (ETDEWEB)

    Nickell, T.W.

    1988-01-01

    This study numerically analyzes combined radiative and natural or forced convective heat transfer between vertical parallel plates with two-dimensional discrete heat sources. The numerical method was verified by comparing its results with other published experimental data and the agreement was excellent. It is shown that radiative heat transfer is a significant and useful mode of heat transfer in combination with both natural and forced convection in this situation and cannot be neglected. Radiative heat transfer accounted for 50-60% or more of the total heat transfer in some cases, and usually approximately 30-35% on the top of a discrete heat source. This fact can be used to advantage in the thermal design of electronic circuit boards.

  4. Velocity Boundary Layer Analysis of a Flat Plate Heat Exchanger in Laminar Flow: A Case Study

    Directory of Open Access Journals (Sweden)

    M. Mirdrikvand

    2012-01-01

    Full Text Available In this article, a behavioral analysis of velocity boundary layer in a flat plate heat exchanger in laminar flow condition through CFD simulation using FLUENT software is done. The main objective of this study is to determine the velocity vectors between the flat plates of the heat exchanger. In addition, wake occurrence, differences of velocity at different surfaces between plates, angles of velocity vectors and the effect of wake phenomenon on the shear stresses exerted on the plates are discussed in detail. The study graphically illustrates results based on fluid’s behavior by a 3D and 2D simulation with air and water as cold and hot streams that affect plate’s situation and its hydro dynamical operations. Consequently, some important design features regarding wake point occurrence and pressure loss are investigated. In addition, eddy current and reverse flows in the wake area and the angles of the velocity vectors are described.

  5. Validated TRNSYS model for forced circulation solar water heating systems with flat plate and heat pipe evacuated tube collectors

    OpenAIRE

    MC CORMACK, SARAH

    2011-01-01

    PUBLISHED This paper presents a validated TRNSYS model for forced circulation solar water heating systems used in temperate climates. The systems consist of two flat plate collectors (FPC) and a heat pipe evacuated tube collector (ETC) as well as identical auxiliary components. The systems were fitted with an automated unit that controlled the immersion heaters and hot water demand profile to mimic hot water usage in a typical European domestic dwelling. The main component of the TRNSYS mo...

  6. Validated TRNSYS Model for Forced Circulation Solar Water Heating Systems with Flat Plate and Heat Pipe Evacuated Tube Collectors

    OpenAIRE

    Ayompe, Lacour; Duffy, Aidan; MCCORMACK, SARAH; Conlon, Michael

    2011-01-01

    This paper presents a validated TRNSYS model for forced circulation solar water heating systems used in temperate climates. The systems consist of two flat plate collectors (FPC) and a heat pipe evacuated tube collector (ETC) as well as identical auxiliary components. The systems were fitted with an automated unit that controlled the immersion heaters and hot water demand profile to mimic hot water usage in a typical European domestic dwelling. The main component of the TRNSYS model was the T...

  7. Experimental study and numerical simulation of flow and heat transfer performance on an offset plate-fin heat exchanger

    Science.gov (United States)

    Du, Juan; Qian, Zuo-Qin; Dai, Zhong-yuan

    2016-09-01

    An experimental investigation of heat transfer and pressure drop characteristics of an offset plate-fin heat exchanger for cooling of lubricant oil is conducted. The empirical correlations for j-factor and f-factor are obtained by evaluating the experimental data with a modified Wilson plot method. A numerical simulation is performed and the comparison between numerical results and experimental data are presented and discussed. The results show that the simulation results are consistent with experimental data.

  8. Radiation Effects on the Flow and Heat Transfer over a Moving Plate in a Parallel Stream

    Institute of Scientific and Technical Information of China (English)

    Anuar Ishak

    2009-01-01

    Effects of thermal radiation on the steady laminar boundary layer flow over a moving plate in a moving fluid is investigated. Under certain conditions,the present problem reduces to the classical Blasius and Sakiadis problems.It is found that dual solutions exist when the plate and the fluid move in the opposite directions.Moreover,the existence of thermal radiation is to reduce the heat transfer rate at the surface.

  9. Numerical study of natural convection heat transfer from an isothermal thin plate.

    OpenAIRE

    Jaramillo Ibarra, Julian Ernesto; Oliva Llena, Asensio; Pérez Segarra, Carlos David; Soria Guerrero, Manel

    2009-01-01

    In this work detailed numerical simulations of natural convection heat transfer around an isothermal thin plate with different inclinations are carried out. The numerical approach is based on the finite volume technique for the study of air movement around the plate and its surroundings using symmetry-preserving formulation. To solve turbulence, Direct Numerical Simulation (DNS) or Large Eddy Simulation (LES) are selected. After verification of the numerical solutions and comparison of ...

  10. Interaction of radiation and free convection on a heated vertical plate - Experiment and analysis

    Science.gov (United States)

    Webb, B. W.

    1990-01-01

    An experimental and analytical study has been conducted in order to explore the interaction between laminar free convective and radiative transport from an isolated vertical plate with isoflux heating. The analysis focuses on buoyancy-driven free convection from this vertical plate which is coupled to radiation through the thermal boundary condition. Model predictions are compared with both experimental results and the analysis conducted by Cess (1964), in order to illustrate those areas where the perturbation technique deviated from the present solution.

  11. Experimental Simulation of Natural Heat Convection from Finned Vertical Plate with Different Inclinations

    Directory of Open Access Journals (Sweden)

    Saad Najeeb Shehab

    2016-09-01

    Full Text Available In this work an experimental simulation is made to predict the performance of steady-state natural heat convection along heated finned vertical base plate to ambient air with different inclination angles and configurations of fin array. Two types of fin arrays namely vertical fins array and V-fins array on heated vertical base plate are used with different heights and spaces. The influence of inclination angle of the plate , configuration of fins array and fin geometrical parameters such as fin height and fin spacing on the temperature distribution, base convection heat transfer coefficient and average Nusselt number have been plotted and discussed. The experimental data are correlated to a formula between average Nusselt number versus Rayleigh number for vertical plate and vertical fins array. The results indicate that the configuration of V-fins array gave best natural-convection heat transfer performance as base heat transfer coefficient about 20% greater compared with vertical fins array. Experimental simulation data and correlations of the present work are compared with a previous works shows good agreement

  12. Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

    Science.gov (United States)

    Elmer, J. W.; Klingmann, J.; van Bibber, K.

    2001-05-01

    Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC). Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi) and 3.45 MPa (500 psi)], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD) and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa), full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength) was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two-step joining method

  13. The influence analysis of addition number of plate to heat exchanger performance of TRIGA 2000 reactor

    International Nuclear Information System (INIS)

    In order to reduce the existing bubble in the core of Bandung TRIGA 2000 reactor during its operation above 1000 kW, was done by increasing the effectivity of the heat exchanger (HE). One of the methods for increasing this effectivity is done by adding the number of plate to heat exchanger. To get an appropriate number of plate to be added on achieving its requirement, the analysis to know how the comparison of its performance on variation of addition the number of plate, is needed. The analysis was done by using the NTU-Effectivity method. The variables which influence its effectivity was obtained from the operational experiences since of the year 2000 until 2005. Besides that, it was assumed that the properties of working fluid had not much changed on its temperature and its pressure and small fouling deposit on the plate of HE. The results show that generally the addition of the number of plate would increase the effectivity of the heat exchanger. But for the low flow rate of the primary(600 gpm) and the high flow rate of the secondary(6000 gpm), a little bit of increasing effectivity was obtained for the addition the number of plate, and the effectivity had been reached to above 98%. (author)

  14. Investigation of CaCO3 fouling in plate heat exchangers

    Science.gov (United States)

    Li, Wei; Zhou, Kan; Manglik, Raj M.; Li, Guan-Qiu; Bergles, Arthur E.

    2016-01-01

    An experimental investigation, coupled with theoretical modeling of CaCO3 fouling in plate-and-frame type heat exchangers (PHEs) have been conducted. Four different plates, made of SS-304, are used in two different surface patterns (chevron and zig-zag) of varying corrugation severity (waviness depth and pitch) and area enhancement. They were further characterized in clean, non-fouled convection by their measured heat transfer coefficients and friction factors in the Reynolds number range of 600-6000. The flow-fouling experiments delineate the effects of temperature and plate-surface geometry on growth rates and stabilization of fouling resistance, along with the anti-fouling behavior of plates coated with a hydrophobic PTFE (Teflon) film. Moreover, the microscopic structure of fouling deposits is mapped in a scanning-electron microscope. Corrugated plates with the largest height-to-pitch ratio and hydraulic diameter are found to have the lowest fouling growth rate and resistance; Teflon-film coating of plate surface is also found to mitigate fouling relative to the performance of bare stainless steel plates. Finally, a semi-empirical fouling model, based on the Prandtl-Taylor analogy, has been devised to describe the experimental data and provide a predictive tool.

  15. Study of No Corrosion Aluminum Fluxes on Brazing Aluminum Heat Exchanger%钎焊铝制热交换器用无腐蚀铝钎剂的研究

    Institute of Scientific and Technical Information of China (English)

    刘宏江; 曾燕; 蔡志红; 蔡沛沛; 贺军四; 胡泽宇; 李世婕; 黄烨

    2014-01-01

    Based on the AlF3 -KF eutectic compound fluxes, under the circumstances of not changing the non-corrosive nature, by adding additives, the eutectic compound fluxes are modified. By adding inorganic additives, the abilities of removing the oxide film and solderability are improved;And through adding organic additives, the settling property in water is improved, the purpose of efficient use in brazing aluminum heat exchanger is achieved.%以AlF3-KF共晶化合物钎剂为基础,在不改变其无腐蚀性质的情况下,通过添加助剂,对其进行改性。添加无机助剂,提高了钎剂的去膜能力和助焊性;添加有机助剂,提高了钎剂在水中的抗沉降性能,从而达到能高效应用于钎焊铝制热交换器的目的。

  16. Nocturnal cooling : Study of heat transfer from a flat-plate solar collector

    OpenAIRE

    Johansson, Helena

    2008-01-01

    This thesis investigates the possibility of using an unglazed flat-plate solar collector as a cooling radiator. The solar collector will be connected to the condenser of a heat pump and used as cooler during nighttime. Daytime the solar collector will be connected to the evaporator of the heat pump and used as heat source. The two widely differing fields of application make special demands on the solar collector. The task is given by the heat pump manufacturer Thermia and the main objective i...

  17. An analytical investigation of transient effects on rewetting of heated thin flat plates

    Science.gov (United States)

    Platt, J. A.

    1993-01-01

    The rewetting of a hot surface is a problem of prime importance in the microgravity application of heat pipe technology, where rewetting controls the time before operations can be re-established following depriming of a heat pipe. Rewetting is also important in the nuclear industry (in predicting behavior during loss-of-coolant accidents), as well as in the chemical and petrochemical industries. Recently Chan and Zhang have presented a closed-form solution for the determination of the rewetting speed of a liquid film flowing over a finite (but long) hot plate subject to uniform heating. Unfortunately, their physically unreasonable initial conditions preclude a meaningful analysis of start-up transient behavior. A new nondimensionalization and closed-form solution for an infinitely-long, uniformly-heated plate is presented. Realistic initial conditions (step change in temperature across the wetting front) and boundary conditions (no spatial temperature gradients infinitely far from the wetting front) are employed. The effects of parametric variation on the resulting simpler closed-form solution are presented and compared with the predictions of a 'quasi-steady' model. The time to reach steady-state rewetting is found to be a strong function of the initial dry-region plate temperature. For heated plates it is found that in most cases the effect of the transient response terms cannot be neglected, even for large times.

  18. Performance Evaluation of Plate-Fin-And Tube Heat Exchanger with Wavy Fins- A Review

    Directory of Open Access Journals (Sweden)

    Sandip S. Kale

    2014-09-01

    Full Text Available The plate fin-and-tube heat exchangers are widely used in variety of industrial applications, particularly in the heating, air-conditioning and refrigeration, HVAC industries. In most cases the working fluid is liquid on the tube side exchanging heat with a gas, usually air. It is seen that the performance of heat exchangers can be greatly increased with the use of unconventionally shaped flow passages such as plain, perforated offset strip, louvered, wavy, vortex generator and pin. The current study is focused on wavy-fin. The wavy surface can lengthen the path of airflow and cause better airflow mixing. In order to design better heat exchangers and come up with efficient designs, a thorough understanding of the flow of air in these channels is required. Hence this study focuses on the heat transfer and friction characteristics of the air side for wavy fin and tube heat exchanger.

  19. On the pressure drop in Plate Heat Exchangers used as desorbers in absorption chillers

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Hernando, N.; de Vega, M. [Energy System Engineering (ISE), Departamento de Ingenieria Termica y de Fluidos, Universidad Carlos III de Madrid, Avda. Universidad, 30, 28911 Leganes, Madrid (Spain); Almendros-Ibanez, J.A. [Escuela de Ingenieros Industriales de Albacete, Departamento de Mecanica Aplicada e Ingenieria de Proyectos, Universidad de Castilla La Mancha, Campus Universitario s/n, 02071 Albacete (Spain); Renewable Energy Research Institute, c/de la Investigacion s/n, 02071 Albacete (Spain); Ruiz, G. [Energy Efficiency and Renewables Department, Tecnicas Reunidas S.A., C/Arapiles No. 13, 10a, 28015 Madrid (Spain)

    2011-02-15

    The influence of the pressure drop in Plate Heat Exchangers (PHE) in the boiling temperature of LiBr-H{sub 2}O and NH{sub 3}-H{sub 2}O solutions is studied. For the NH{sub 3}-H{sub 2}O solution, the pressure drop-temperature saturation relationship estates that high pressure drops can be allowed in the solution with negligible changes in the saturation temperature, and in the PHE performance. Besides, in the case of the LiBr-H{sub 2}O solution, as the working pressure is usually very low, the analysis of the pressure drop must be taken as a main limiting parameter for the use of Plate Heat Exchangers as vapour generators. In this case, the pressure drop may considerably change the boiling temperature of the solution entering the heat exchanger and therefore a higher heating fluid temperature may be required. A guideline to design these systems is proposed. (author)

  20. Optimization in plate-fin safety structure of heat exchanger using genetic and Monte Carlo algorithm

    International Nuclear Information System (INIS)

    A safety structure of plate-fin heat exchanger is designed for special applications to prevent fluid leakage from adjacent channel walls. A fractional volume of a cavity layer between two channels is filled with high thermal conductive column-shape metal. Genetic algorithm is used for optimization of column distributions to achieve the maximum heat transfer performance, and its output is better than the simple direct optimization. To optimize with uncertain fluid condition, a direct genetic algorithm method, two improved genetic algorithm methods and a specific type of Monte Carlo algorithm method are applied in searching suitable solution. The optimized structure can provide a new feasible and safety plate-fin heat exchanger, and its results obtained by using genetic algorithm and Monte Carlo algorithm can provide some guidelines for optimal designs of heat exchangers

  1. Experimental testing of various heat transfer structures in a flat plate thermal energy storage unit

    Science.gov (United States)

    Johnson, Maike; Fiß, Michael; Klemm, Torsten

    2016-05-01

    For solar process heat applications with steam as the working fluid and varying application parameters, a novel latent heat storage concept has been developed using an adaptation of a flat plate heat exchanger as the storage concept. Since the pressure level in these applications usually does not exceed 30 bar, an adaptation with storage material chambers arranged between heat transfer medium chambers is possible. Phase change materials are used as the storage medium, so that the isothermal evaporation of steam during discharging of the storage is paired with the isothermal solidification of the storage material. Heat transfer structures can be inserted into the chambers to adjust the power level for a given application. By combining the required number of flat plate heat exchanger compartments and inserting the appropriate heat transfer structure, the design can easily be adjusted for the required power level and capacity for a specific application. Within this work, the technical feasibility of this concept is proven. The dependence of the operating characteristics on the geometry of the heat exchanger is identified. A focus is on varying the power density by integrating conductive heat structures in the PCM.

  2. CFD analysis of the plate heat exchanger - Mathematical modelling of mass and heat transfer in serial connection with tubular heat exchanger

    Science.gov (United States)

    Bojko, Marian; Kocich, Radim

    2016-06-01

    Application of numerical simulations based on the CFD calculation when the mass and heat transfer between the fluid flows is essential component of thermal calculation. In this article the mathematical model of the heat exchanger is defined, which is subsequently applied to the plate heat exchanger, which is connected in series with the other heat exchanger (tubular heat exchanger). The present contribution deals with the possibility to use the waste heat of the flue gas produced by small micro turbine. Inlet boundary conditions to the mathematical model of the plate heat exchanger are obtained from the results of numerical simulation of the tubular heat exchanger. Required parameters such for example inlet temperature was evaluated from temperature field, which was subsequently imported to the inlet boundary condition to the simulation of plate heat exchanger. From the results of 3D numerical simulations are evaluated basic flow variables including the evaluation of dimensionless parameters such as Colburn j-factor and friction ft factor. Numerical simulation is realized by software ANSYS Fluent15.0.

  3. Studi Eksperimen Analisa Performa Compact Heat Exchanger Circular Tubes Continuous Plate Fin Untuk Pemanfaatan Waste Energy

    OpenAIRE

    Rachmadi Gewa Saputra; Ary Bachtiar Khrisna Putra

    2014-01-01

    Harga minyak dunia cenderung mengalami peningkatan dalam beberapa tahun terakhir sehingga manusia berfikir untuk memanfaatkan setiap penggunaan minyak bumi. Dengan berkembangnya teknologi saat ini waste energy yang berupa gas hasil pembakaran pada engine dapat dimanfaatkan menjadi bentuk energi lain menggunakan heat recovery system. Pada tugas akhir ini dilakukan desain sebuah heat exchanger tipe circular tubes continuous plate fin dengan susunan tube aligned yang digunakan untuk menyerap was...

  4. Numerical Model on Frost Height of Round Plate Fin Used for Outdoor Heat Exchanger of Mobile Electric Heat Pumps

    OpenAIRE

    Lee, Moo-Yeon

    2012-01-01

    The objective of this study is to provide the numerical model for prediction of the frost growth of the round plate fin for the purpose of using it as a round plate fin-tube heat exchanger (evaporator) under frosting conditions. In this study, numerical model was considering the frost density change with time, and it showed better agreement with experimental data of Sahin (1994) than that of the Kim model (2004) and the Jonse and Parker model (1975). This is because the prediction on the fros...

  5. Numerical Evaluation of Flow and Heat Transfer in Plate-Pin Fin Heat Sinks with Various Pin Cross-Sections

    OpenAIRE

    Zhou, Feng; Catton, Ivan

    2011-01-01

    A numerical investigation of the thermal and hydraulic performance of twenty different plate-pin fin heat sinks with various shapes of pin cross-section (square, circular, elliptic, NACA profile and dropform) and different ratios of pin widths to plate fin spacing (0.3, 0.4, 0.5 and 0.6) was performed. Finite Volume Method based CFD software, Ansys CFX, was used as the 3-D Reynolds-averaged Navier-Stokes Solver. A k-ω based Shear-Stress-Transport model was used to predict the turbulent flow a...

  6. Optimal design of plate-fin heat exchangers by a Bees Algorithm

    International Nuclear Information System (INIS)

    In this study, the application of Bees Algorithm (BA) in the optimum design of a cross flow plate-fin heat exchanger with offset strip fin is investigated. First, heat exchanger is optimized and designed according to the effectiveness optimization. Then, an analysis based on the second law of thermodynamics and minimizations of entropy generation units is performed. Specific heat duty, space restriction and permitted pressure drop are considered as the constraints for maximizing the effectiveness and minimizing the entropy generation units. Hot and cold flow length of the heat exchangers, number of fin layers, fin frequency, fin height, fin strip length and fin thickness are introduced as optimization variables. The effectiveness and accuracy of the suggested algorithm are compared with literature. The results have shown that BA can find optimum configuration with higher accuracy in comparison with Genetic Algorithm (GA), Particle Swarm Optimization (PSO), Imperialist Competitive Algorithm (ICA) and preliminary design. - Highlights: •We analyzed a plate-fin heat exchanger with offset strip fins. •This is the first application of a Bees Algorithm for plate-fin heat exchanger design. •Preliminarily design and effectiveness of PFHE was improved by minimizing the entropy generation units. •The results show the superiority of this method over GA, PSO and ICA and preliminary design

  7. Investigation of defect characteristics and heat transfer in step heating thermography of metal plates repaired with composite patches

    Science.gov (United States)

    Daryabor, P.; Safizadeh, M. S.

    2016-05-01

    Nowadays, composite patches are widely used in different industries to repair damaged metal structures. Inspection of such repaired structures is always considered as a challenging task. Different thermography methods such as step heating are commonly used to inspect repaired structures. Some parameters such as defect features or heating procedure play major roles in defect detection. In this work, in order to investigate such effects, step heating thermography of an aluminum plate repaired with a composite patch is modeled and tested. The main goal of this study is to evaluate the effects of defect type (delamination and disbond), size and depth on the detection ability of the test. Moreover, regarding the heat transfer process obtained from the simulation, the appropriate heating procedure for inspecting the repaired metal structures is determined. To validate the simulation outputs, experimental results corresponding to the temperature variations are compared with those predicted from the simulation.

  8. Flow field and thermal characteristics induced by a rotationally oscillating heated flat plate

    Science.gov (United States)

    Koffi, Moise

    The objective of this dissertation is the study the flow and heat transfer in the vicinity of a rectangular flat heated plate of subject to rotational oscillations. Of interest is the effect of the flow field on the thermal characteristics of the plate's surface. A constant heat flux is applied to both sides while the plate is rotated about a fixed edge at a frequency of 2 rad/s in an infinite domain at atmospheric pressure. A computational simulation of the flow with FLUENT reveals a hooked-shape vortex tube around the free edges of the plate, which is confirmed by the flow visualization with smoke particles. During the flapping cycle, vortices form and grow progressively on one face while they shed from the opposite, until they are completely detached from both surfaces at stroke reversal. A data acquisition system uses a numerical computing and programming software (MATLAB) to track the surface temperature recorded by J- type thermocouples at desired locations on the plate. Both experimental and computational results agree with local surface temperature profiles characterized by a transient unsteady periodic variation followed by a steady periodic phase. These characteristics are symmetrical about the median plane of the plate, which is normal to its axis of rotation. The cooling rate of the surface, proportional to the frequency of rotation, depends on the angular position of the plate and the spatial location on the plate's surface. However, the highest heat transfer coefficient is recorded at free edges, especially in the corners swept by strong tip vortices shedding in two orthogonal directions. Conclusions of the present study are used to explain the role of ear flapping in the metabolic heat regulation of large mammals such as elephants. Flow visualization and surface temperature measurements of full size rigid and flexible elephant ear-shape models were carried out. Results indicate improved interaction between the shedding vortex and the model's boundary

  9. MHD Stagnation Flow of a Newtonian Fluid towards a Uniformly Heated and Moving Vertical Plate

    Directory of Open Access Journals (Sweden)

    Mehmet Şirin Demir

    2016-01-01

    Full Text Available Stagnation flow of an electrically conducting incompressible viscous fluid towards a moving vertical plate in the presence of a constant magnetic field is investigated. By using the appropriate transformations for the velocity components and temperature, the partial differential equations governing flow and heat transfer are reduced to a set of nonlinear ordinary differential equations. These equations are solved approximately using a numerical technique for the following two problems: (i two-dimensional stagnation-point flow on a moving vertical plate, (ii axisymmetric stagnation-point flow on a moving vertical plate. The effects of non-dimensional parameters on the velocity components, wall shear stresses, temperature and heat transfer are examined carefully.

  10. Enhanced microwave absorbing properties and heat resistance of carbonyl iron by electroless plating Co

    Science.gov (United States)

    Wang, Hongyu; Zhu, Dongmei; Zhou, Wancheng; Luo, Fa

    2015-11-01

    Co coated carbonyl iron particles (Co (CI)) are fabricated through electroless plating method, and the electromagnetic microwave absorbing properties are investigated in the frequencies during 8.2-12.4 GHz. The complex permittivity of CI particles after electroless plating Co is higher than that of raw CI particles due to improvment of the polarization process. Furthermore, according to the XRD and TG results, the Co layer can enhance the heat resistance of CI particles. The bandwidth below -10 dB can reach 3.9 GHz for the Co(CI) absorbent. The results indicate that the electroless plating Co not only enhances the absorbing properties but also improves the heat resistance of CI.

  11. MICROSTRUCTURE AND PROPERTIES OF 5A03 AND SUS304 IN TRANSITIONAL BRAZING

    Institute of Scientific and Technical Information of China (English)

    Lu Xueqin; Yang Shanglei; Wu Yixiong

    2005-01-01

    Stainless steel is so different from aluminum alloys in physical and chemical characters.When they are welded directly, there tend to be Al-Fe brittle compounds on the joint. This paper investigates the processing performance, interface microstructures and mechanical properties of aluminum alloys/stainless steel by way of brazing after brush plating a Ni/Cu transitional layer on stainless steel. After the joints are brazed with Al-Si-Cu-Mg~Zn foil brazing filler metal on different brazing parameters, both the mechanical properties and the microstructures are satisfactory for application.And the influence of the brazing parameters on bonding quality of the brazed joints is discussed in detail. The results reveal that no brittle Al-Fe intermetallic Compound is found in the interfaces. The Ni/Cu electroplating layer effectively hinders the diffusion of Fe atoms from SUS304 to 5A03.Though a little AlCu3 brittle compound is produced, its quantity is too small to affect the strength of the joint.

  12. Non-newtonian flow and pressure drop of pineapple juice in a plate heat exchanger

    Directory of Open Access Journals (Sweden)

    R. A. F. Cabral

    2010-12-01

    Full Text Available The study of non-Newtonian flow in plate heat exchangers (PHEs is of great importance for the food industry. The objective of this work was to study the pressure drop of pineapple juice in a PHE with 50º chevron plates. Density and flow properties of pineapple juice were determined and correlated with temperature (17.4 < T < 85.8ºC and soluble solids content (11.0 < Xs < 52.4 ºBrix. The Ostwald-de Waele (power law model described well the rheological behavior. The friction factor for non-isothermal flow of pineapple juice in the PHE was obtained for diagonal and parallel/side flow. Experimental results were well correlated with the generalized Reynolds number (20 < Re g < 1230 and were compared with predictions from equations from the literature. The mean absolute error for pressure drop prediction was 4% for the diagonal plate and 10% for the parallel plate.

  13. Thermal deformation in a thin circular plate due to a partially distributed heat supply

    Indian Academy of Sciences (India)

    N L Khobragade; K C Deshmukh

    2005-08-01

    In this paper, we develop an integral transform to determine temperature distribution in a thin circular plate, subjected to a partially distributed and axisymmetric heat supply on the curved surface, and study the thermal deformation. The results, obtained in series form in terms of Bessel’s functions, are illustrated numerically.

  14. MHD Boundary Layer Slip Flow and Heat Transfer over a Flat Plate

    Institute of Scientific and Technical Information of China (English)

    Krishnendu Bhattacharyya; Swati Mukhopadhyay; G.C.Layek

    2011-01-01

    An analysis of magnetohydrodynamic (MHD) boundary layer flow and heat transfer over a flat plate with slip condition at the boundary is presented. A complete self-similar set of equations are obtained from the governing equations using similarity transformations and are solved by a shooting method. In the boundary slip condition no local similarity occurs. Velocity and temperature distributions within the boundary layer are presented. Our analysis reveals that the increase of magnetic and slip parameters reduce the boundary layer thickness and also enhance the heat transfer from the plate.%@@ An analysis of magnetohydrodynamic (MHD) boundary layer flow and heat transfer over a flat plate with slip condition at the boundary is presented.A complete self-similar set of equations are obtained from the governing equations using similarity transformations and are solved by a shooting method.In the boundary slip condition no local similarity occurs.Velocity and temperature distributions within the boundary layer are presented.Our analysis reveals that the increase of magnetic and slip parameters reduce the boundary layer thickness and also enhance the heat transfer from the plate.

  15. Studies and research on the microstructure of brazed aluminum alloys in the repair process

    Science.gov (United States)

    Dimitescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    In aeronautical industry, in recent years, brazing joints got a growing spread. Therefore, it is necessary a detailed study on the microstructure of the assembly base and filler material brazed in conditions of reconditioning operation [1]. The methods of destructive examination are not associated with any particular type of test piece but lay down the general principles of the types of testing described. It is emphasized that a satisfactory examination method can only be developed and used after taking into account all the relevant factors regarding the equipment to be used and the characteristics of the test pieces being examined. [1, 2]. Brazing joints are most often systematically designed to be resistant to shearing, and the size of the joint influences the shear strength more than the tensile strength. Studies and researches on the microstructure may be necessary to determine the effects of brazing process or of any subsequent heat treatment on the characteristics of the joint.

  16. Experimental study on condensation heat transfer of steam on vertical titanium plates with different surface energies

    Energy Technology Data Exchange (ETDEWEB)

    Baojin, Qi; Li, Zhang; Hong, Xu; Yan, Sun [State-Key Laboratory of Chemical Engineering, School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237 (China)

    2011-01-15

    Visual experiments were employed to investigate heat transfer characteristics of steam on vertical titanium plates with/without surface modifications for different surface energies. Stable dropwise condensation and filmwise condensation were achieved on two surface modification titanium plates, respectively. Dropwise and rivulet filmwise co-existing condensation form of steam was observed on unmodified titanium surfaces. With increase in the surface subcooling, the ratio of area ({eta}) covered by drops decreased and departure diameter of droplets increased, resulting in a decrease in condensation heat transfer coefficient. Condensation heat transfer coefficient decreased sharply with the values of {eta} decreasing when the fraction of the surface area covered by drops was greater than that covered by rivulets. Otherwise, the value of {eta} had little effect on the heat transfer performance. Based on the experimental phenomena observed, the heat flux through the surface was proposed to express as the sum of the heat flux through the dropwise region and rivulet filmwise region. The heat flux through the whole surface was the weighted mean value of the two regions mentioned above. The model presented explains the gradual change of heat transfer coefficient for transition condensation with the ratio of area covered by drops. The simulation results agreed well with the present experimental data when the subcooling temperature is lower than 10 C. (author)

  17. Analytical Thermal and Cost Optimization of Micro-Structured Plate-Fin Heat Sink

    DEFF Research Database (Denmark)

    Rezaniakolaei, Alireza; Rosendahl, Lasse

    Microchannel heat sinks have been widely used in the field of thermo-fluids due to the rapid growth in technological applications which require high rates of heat transfer in relatively small spaces and volumes. In this work, a micro plate-fin heat sink is optimized parametrically, to minimize...... the thermal resistance and to maximize the cost performance of the heat sink. The width and the height of the microchannels, and the fin thickness are analytically optimized at a wide range of pumping power. Using an effective numeric test, the generated equations also discuss the optimum parameters at three...... sizes of the substrate plat of the heat sink. Results show that, at any pumping power there are specific values of the channel width and fin thickness which produce minimum thermal resistance in the heat sink. The results also illustrate that, a larger channel width and a smaller fin thickness lead...

  18. JOINING OF MOLYBDENUM DISILICIDE TO STAINLESS STEEL USING AMORPHOUS METAL BRAZES-RESIDUAL STRESS ANALYSIS

    Energy Technology Data Exchange (ETDEWEB)

    VAIDYA, RAJENDRA U [Los Alamos National Laboratory; KAUTZ, DOUGLAS D. [Los Alamos National Laboratory; GALLEGOS, DAVID E. [Los Alamos National Laboratory

    2007-01-30

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L jOints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS{trademark} 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainiess steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses In the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze).

  19. The thermal state of the Arabian plate derived from heat flow measurements in Oman and Yemen

    Science.gov (United States)

    Rolandone, Frederique; Lucazeau, Francis; Leroy, Sylvie; Mareschal, Jean-Claude; Jorand, Rachel; Goutorbe, Bruno; Bouquerel, Hélène

    2013-04-01

    The dynamics of the Afar plume and the rifting of the Red Sea and the Gulf of Aden affect the present-day thermal regime of the Arabian plate. However, the Arabian plate is a Precambrian shield covered on its eastern part by a Phanerozoic platform and its thermal regime, before the plume and rifting activities, should be similar to that of other Precambrian shields with a thick and stable lithosphere. The first heat flow measurements in the shield, in Saudi Arabia, yielded low values (35-44 mW/m2), similar to the typical shields values. Recent heat flow measurements in Jordan indicate higher values (56-66 mW/m2). As part of the YOCMAL project (YOung Conjugate MArgins Laboratory), we have conducted heat flow measurements in southern and northern Oman to obtain 10 new heat flux values in the eastern Arabian plate. We also derived 20 heat flux values in Yemen and Oman by processing thermal data from oil exploration wells. The surface heat flux in these different locations is uniformly low (45 mW/m2). The heat production in samples from the Dhofar and Socotra Precambrian basement is also low (0.7 µW/m3). Differences in heat flow between the eastern (60 mW/m2) and the western (45 mW/m2) parts of Arabia reflect differences in crustal heat production as well as a higher mantle heat flux in the west. We have calculated a steady state geotherm for the Arabian platform that intersects the isentropic temperature profile at a depth of about 150 km, consistent with the seismic observations. Seismic tomography studies of the mantle beneath Arabia also show this east-west contrast. Seismic studies have shown that the lithosphere is rather thin, 100 km or less below the shield and 150 km below the platform. The lithospheric thickness for the Arabian plate is 150 km, and the progressive thinning near the Red Sea, caused by the thermal erosion of the plume material, is too recent to be detected at the surface. The Afar plume mostly affects the base of the Arabian lithosphere along

  20. Flow and heat transfer characteristics on a moving flat plate in a parallel stream with constant surface heat flux

    Energy Technology Data Exchange (ETDEWEB)

    Ishak, Anuar; Nazar, Roslinda [Universiti Kebangsaan Malaysia, School of Mathematical Sciences, Selangor (Malaysia); Pop, Ioan [University of Cluj, Faculty of Mathematics, CP 253, Cluj (Romania)

    2009-03-15

    This paper considers the extended classical Blasius and Sakiadis equations, by considering a uniform free stream parallel to a fixed or moving flat plate, which has more practical significance. It is assumed that the plate is subjected to a constant heat flux, and moves in the same or opposite direction to the free stream. The resulting system of nonlinear ordinary differential equations is solved numerically using a finite-difference method. Numerical results are obtained for the skin friction coefficient and the local Nusselt number as well as the velocity and temperature profiles for some values of the governing parameters, namely the velocity ratio parameter and the Prandtl number. The results indicate that dual solutions exist when the plate and the free stream move in the opposite directions. (orig.)

  1. Filler alloys for brazing in power industries

    International Nuclear Information System (INIS)

    The problem is discussed of using nickel-based high-temperature brazing solders in nuclear power engineering. Different types of brazing solders are compared with regard to brazing and mechanical properties and oxidation resistance. The advantages of nickel-based brazing solders include their melting temperature which is higher by 150 to 200 degC than the melting temperatures of common solders. The effects of different additions on melting temperature are discussed. It is advisable to use the above brazing solders under hydrogen reduction atmosphere at a temperature of -40 down to -75 degC or at a pressure of 10-3 down to 10-4 Pa. Currently manufactured nickel-based brazing solders may be used at a temperature of up to 1150 degC. (J.B.)

  2. Eddy current heating of irregularly shaped plates by slow ramped fields

    International Nuclear Information System (INIS)

    Eddy current heating of thin conducting plates of various shapes by a perpendicular field is studied, assuming that the magnetic field created by the eddy currents is negligible in comparison with the external field. The method is to introduce the stream function of the eddy currents, which is shown to satisfy Poisson's equation, and then employ a pair of complementary variational principles (i.e., a minimum principle and a maximum principle), the extrema of which equal the eddy current heating. Two such complementary principles give not only an estimate of the eddy current heating, but a bound on the error of the estimate as well

  3. Effect of Liquid/Vapour Maldistribution on the Performance of Plate Heat Exchanger Evaporators

    DEFF Research Database (Denmark)

    Jensen, Jonas Kjær; Kærn, Martin Ryhl; Ommen, Torben Schmidt;

    2015-01-01

    to behave differently due to the variation of the mass flux and vapour quality. To evaluate the effect of maldistribution on the performance of plate heat exchangers, a numerical model is developed in which the mass, momentum and energy balances are applied individually to each channel, including suitable...... correlations for heat transfer and pressure drop. The flow distribution on both the refrigerant and secondary side is determined based on equal pressure drop while the liquid/vapour distribution is imposed to the model. Results show that maldistribution may cause up to a 25 % reduction of the overall heat...... transfer coefficient, compared to a lumped model with uniform distribution....

  4. Unsteady Hydromagnetic Flow of Radiating Fluid Past a Convectively Heated Vertical Plate with the Navier Slip

    Directory of Open Access Journals (Sweden)

    O. D. Makinde

    2014-01-01

    Full Text Available This paper investigates the unsteady hydromagnetic-free convection of an incompressible electrical conducting Boussinesq’s radiating fluid past a moving vertical plate in an optically thin environment with the Navier slip, viscous dissipation, and Ohmic and Newtonian heating. The nonlinear partial differential equations governing the transient problem are obtained and tackled numerically using a semidiscretization finite difference method coupled with Runge-Kutta Fehlberg integration technique. Numerical data for the local skin friction coefficient and the Nusselt number have been tabulated for various values of parametric conditions. Graphical results for the fluid velocity, temperature, skin friction, and the Nusselt number are presented and discussed. The results indicate that the skin friction coefficient decreases while the heat transfer rate at the plate surface increases as the slip parameter and Newtonian heating increase.

  5. HYSYS Automation and Its Application on Evaluation of Plate Heat Exchanger

    Institute of Scientific and Technical Information of China (English)

    Dai Yuqiang; Liu Wenwei; Wang Shaomin; Hu Dapeng

    2008-01-01

    When simulating or designing plate heat exchangers for multicomponent mixtures, most de-signers are often perplexed with the question on how to choose or estimate the physical property param-eters and hope to have a reliable database that could be adopted. The commercial codes HYSYS supply the physical property package on over 1500 pure substances and over 16 000 binary coefficients for them.This work has briefly presented an efficient communication interface based on the Microsoft Component Object Model (COM) between inner plate heat exchanger simulation codes and the HYSYS package. The application of a custom-made HYSYS-COM interface has shown high efficiency, such as significant re-duction of time needed for evaluating each process stream's properties. This automation method can be conveniently extended to further optimization study for any specific operation device such as heat transfers,columns, and other facilities.

  6. Brazing of 14-5 PH steel and WC-Co sinterson considerable dimension surfaces

    Directory of Open Access Journals (Sweden)

    J. Nowacki

    2007-03-01

    Full Text Available Purpose: of this paper is study of structure properties of considerable surfaces vacuum brazed joints of WC-Co sinters and precipitation hardened stainless steel of 14-5 PH using copper and silver-copper as the brazing filler metal.Design/methodology/approach: the joints are used in large dimension spinning nozzles of a die for polyethylene granulation, in that considerable strength and ductility of the joints are required. Structure and mechanical properties of joints have been described. Shear strength Rt and tensile strength Rm of the joints have been defined.Findings: to have been state, that the basic factors decreasing quality of the joint, which can occur during vacuum brazing of the WC-Co ISO K05 sinter – Cu or Ag-Cu brazing filler metal – 14-5 PH steel joints are diffusive processes leading to exchange of elements of cermets and the brazing filler metal and creation of intermetalics in the joint. It can have an unfavourable influence on ductility of sinters and quality of joint. As a result of brazing tests the influence of means and parameters of the brazing on quality of a joint was determined.Research limitations/implications: as a result of the experiments scheme of the joint structure WC-Co ISO K05 sinter – Cu brazing filler metal – 14-5 PH steel joint and WC-Co ISO K05 sinter – Cu brazing filler metal – 14-5 PH have been described.Practical implications: as a result of conducted experiments a production of spinning nozzle of a die for polyethylene granulation with a vacuum-brazed with a WC-Co ISO K05 sinters plates cutting surface of large surfaces on precipitation hardened stainless steel 14-5 PH have been worked out and industrial applied.Originality/value: the basic factors decreasing quality of the joint, which can occur while vacuum brazing of stainless steels and cermets have been determined.

  7. Investigation of one-dimensional heat flow in a solarflat plate collector with sun tracing system

    Directory of Open Access Journals (Sweden)

    H Samimi Akhijahani

    2016-09-01

    Full Text Available Introduction Drying is one of the most common methods for storing food and agricultural products. During drying process, free water that causes the growth of microorganisms and spoilage of products is removed from the product. There are several methods for drying of agricultural products. one of the most important methods of investment is drying by using sunlight. Iran is situated at 25- 43oE longitude and mean solar radiation is about 4.9 kwh.m-2.d-1. Because of the proper solar radiations in 95% of the agricultural areas in Iran, solar drying is widely used for drying of fruits and vegetables. The use of solar dryer causes saving in energy consumption and processing costs for drying of products in farms and gardens. Several researchers investigated heat transfer and heat flow in dryers. Selection of appropriate method was carried out for drying of agricultural products using heat pump. Experiments were done and mathematical relationships were estimated to obtain correlation parameters between Reynolds number and Nusselt number for the three cases of solar dryer (cabinet, indirect and combination.The best working conditions were determined for three types of solar collectors (flat, finned and corrugated. In this study, the process of heat transfer and heat transfer coefficient of a solar dryer with and without rotation of absorber plate was compared. Materials and Methods The experiments were conducted in Azarshahr, East Azarbayjan province, Iran in September 2014. Newton's law of thermodynamic was used to analyze the working condition of solar absorber. For this purpose the absorber plate was divided into four equal parts. According to the thermal equations and related boundary conditions as well as the relationship between heat transfer coefficient and the temperature gradient, equation 1 for the Nusselet number obtained: 1 Beside the relationship between Nusselt number and heat transfer coefficient is defined as equation 2: 2 Finally

  8. Air-side Particulate Fouling of Microchannel Heat Exchangers: Experimental Comparison of Air-Side Pressure Drop and Heat Transfer with Plate-Fin Heat Exchanger

    OpenAIRE

    Bell, Ian; Groll, Eckhard

    2011-01-01

    In this study, the air-side pressure drop and heat transfer performance of plate-fin and microchannel coils were tested under clean and fouled conditions. The heat exchangers were tested with two different types of dust, ASHRAE Standard Dust and Arizona Road Test Dust. The ASHRAE Standard Dust was found to have a very significant impact on the pressure drop of the microchannel heat exchanger, increasing the air-side pressure drop of the microchannel heat exchanger over 200% for a dust injec...

  9. Natural COnvective Heat and Mass Transfer on a Vertical Heated Plate for Water Flow Containing Metal Corrosion Particles

    Institute of Scientific and Technical Information of China (English)

    Pei-xueJiang; Ze-peiRen; 等

    1992-01-01

    Corrosion products of structural materials when contained in water usually are in two states:soluble state and colloidal particles with dimeter about 10-3-10-1um,Deposits of such corrosion products on tube surfaces under high pressure will jeopardize the operating economy of power plant equipment and even esult in accidents.A numerical study is reported in this paper of the natural convective heat and mass transfer on a vertical heated plate subject to the flrst or mixed kind of boundary conditions for high-pressure water(P=17MPa) containing metal corrosion products with consideration of varialbe thermophysical properties.

  10. Enhanced microwave absorbing properties and heat resistance of carbonyl iron by electroless plating Co

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hongyu, E-mail: wanghongyu07010310@163.com; Zhu, Dongmei; Zhou, Wancheng; Luo, Fa

    2015-11-01

    Co coated carbonyl iron particles (Co (CI)) are fabricated through electroless plating method, and the electromagnetic microwave absorbing properties are investigated in the frequencies during 8.2–12.4 GHz. The complex permittivity of CI particles after electroless plating Co is higher than that of raw CI particles due to improvment of the polarization process. Furthermore, according to the XRD and TG results, the Co layer can enhance the heat resistance of CI particles. The bandwidth below −10 dB can reach 3.9 GHz for the Co(CI) absorbent. The results indicate that the electroless plating Co not only enhances the absorbing properties but also improves the heat resistance of CI. - Highlights: • The Co-coated carbonyl iron Co(CI) particles were prepared by electroless plating. • The electromagnetic wave absorbing properties of Co(CI) particles were studied. • The heat treatment on the absorbing property of Co(CI) particles was studied. • The Co(CI) particles have good absorbing property when compared with CI.

  11. The Development of Welded Plate Heat Exchanger with Tube Plates%焊接式板式换热器带管板片的研制

    Institute of Scientific and Technical Information of China (English)

    杨国庆; 王頠; 杨刚

    2016-01-01

    In order to analyse the heat transfer effect of welded plate heat exchangers more intuitively,and to improve the heat transfer efficiency,this article tends to developed a welded plate heat exchanger with a tube plate. After the application of the tube plate,it can help to measure the temperature distribution between the plates in the flow channel and the related data of the medium in the heat transfer process. Through the analysis of measured data,it is aim to optimize the combination form of the product flow process,and to give a guidance in heat transfer scheme with reasonable selections.%为更加直观的分析焊接式板式换热器的换热效果并提高其换热效率,研制了一种焊接式板式换热器带管板片。带管板片在焊接式板式换热器中应用后,可协助测量换热器在换热过程中板间流道的温度分布情况和介质的相关数据,通过对测量数据的分析,以期达到优化产品流程组合形式,为合理选择换热方案起指导作用。

  12. Forced Convection Heat Transfer in Plate Channels Filled with Packed Beds or Sintered Porous Media

    Institute of Scientific and Technical Information of China (English)

    姜培学; 李勐; 任泽霈

    2002-01-01

    In the present work, forced convection heat transfer in plate channels filled with metallic or non-metallic particles (packed beds) or sintered porous media is simulated numerically using a thermal non-equilibrium model. The numerical simulation results are compared with experimental data. The difference between convection heat transfer in packed beds and in sintered porous media and the effects of the boundary condition assumptions are investigated. The results show that the numerical simulation of convection heat transfer of air or water in packed beds using the local thermal non-equilibrium model and the variable porosity model agrees well with the experimental data. The convection heat transfer coefficient in sintered porous media is much higher than that in packed beds. In the numerical simulation of convection heat transfer in sintered porous media, the boundary conditions on the wall should be that the particle temperatures are equal to the fluid temperature.

  13. Plate fin heat exchanger model with axial conduction and variable properites

    Science.gov (United States)

    Hansen, Benjamin Jacob; White, Michael Joseph; Klebaner, Arkadiy

    2012-06-01

    Future superconduction radio frequency (SRF) cavities, as part of Project X at Fermilab,will be cooled to superfluid helium temperatures by a cryogenic distribution system supplying cold supercritical helium. To reduce vapor fraction during the final Joule Thomson (J-T) expansion into the superfluid helium cooling bath, counter-flow, plate-fin heat exchanger are an effective option. However, at liquid helium temperatures requires consideration of axial heat conduction along the direction of flow, in addition to variable fluid properties. Here we present a numberical model that includes the effects of axial guide design decisions on heat exhanger material choice and geometry. In addition, the J-T expansion process is modeled with the heat exchanger to analyze the effect of heat load and cryogenic supply parameters.

  14. On applicability of plate and shell heat exchangers for steam generation in naval PWR

    Energy Technology Data Exchange (ETDEWEB)

    Freire, Luciano Ondir, E-mail: luciano.ondir@gmail.com; Andrade, Delvonei Alves de, E-mail: delvonei@ipen.br

    2014-12-15

    Highlights: • Given emissions restrictions, nuclear propulsion may be an alternative. • Plate and shell heat exchangers (PSHE) are a mature technology on market. • PSHE are compact and could be used as steam generators. • Preliminary calculations to obtain a PWR for a large container ship are performed. • Results suggest PSHE improve overall compactness and cost. - Abstract: The pressure on reduction of gas emissions is going to raise the price of fossil fuels and an alternative to fossil fuels is nuclear energy. Naval reactors have some differences from stationary PWR because they have limitations on volume and weight, requiring compact solutions. On the other hand, a source of problems in naval reactors across history is the steam generation function. In order to reduce nuclear containment footprint, it is desirable to employ integral designs, which, however, poses complications and design constraints for recirculation type steam generators, being interesting to employ once through steam generators, whose historic at Babcock and Wilcox is better than recirculation steam generators. Plate and shell heat exchangers are a mature technology made available by many suppliers which allows heat exchange at high temperature and pressure. This work investigates the feasibility of the use of an array of welded plate heat exchangers of a material approved by ASME for pressure barrier (Ti-3Al-2.5V) in a hypothetical naval reactor. It was found it is feasible from thermal-hydraulic point of view and presents advantages over other steam generator designs.

  15. On applicability of plate and shell heat exchangers for steam generation in naval PWR

    International Nuclear Information System (INIS)

    Highlights: • Given emissions restrictions, nuclear propulsion may be an alternative. • Plate and shell heat exchangers (PSHE) are a mature technology on market. • PSHE are compact and could be used as steam generators. • Preliminary calculations to obtain a PWR for a large container ship are performed. • Results suggest PSHE improve overall compactness and cost. - Abstract: The pressure on reduction of gas emissions is going to raise the price of fossil fuels and an alternative to fossil fuels is nuclear energy. Naval reactors have some differences from stationary PWR because they have limitations on volume and weight, requiring compact solutions. On the other hand, a source of problems in naval reactors across history is the steam generation function. In order to reduce nuclear containment footprint, it is desirable to employ integral designs, which, however, poses complications and design constraints for recirculation type steam generators, being interesting to employ once through steam generators, whose historic at Babcock and Wilcox is better than recirculation steam generators. Plate and shell heat exchangers are a mature technology made available by many suppliers which allows heat exchange at high temperature and pressure. This work investigates the feasibility of the use of an array of welded plate heat exchangers of a material approved by ASME for pressure barrier (Ti-3Al-2.5V) in a hypothetical naval reactor. It was found it is feasible from thermal-hydraulic point of view and presents advantages over other steam generator designs

  16. 49 CFR 178.51 - Specification 4BA welded or brazed steel cylinders.

    Science.gov (United States)

    2010-10-01

    ... the thickness of shell metal. (iii) Longitudinal seams in shells must be made by copper brazing... least eight times the thickness of plate, laps being held in position, substantially metal to metal, by... table 1 of appendix A to this part, for the particular material under consideration; (ii) One-half...

  17. Laser Brazing with Beam Scanning: Experimental and Simulative Analysis

    Science.gov (United States)

    Heitmanek, M.; Dobler, M.; Graudenz, M.; Perret, W.; Göbel, G.; Schmidt, M.; Beyer, E.

    Laser beam brazing with copper based filler wire is a widely established technology for joining zinc-coated steel plates in the body-shop. Successful applications are the divided tailgate or the zero-gap joint, which represents the joint between the side panel and the roof-top of the body-in-white. These joints are in direct view to the customer, and therefore have to fulfil highest optical quality requirements. For this reason a stable and efficient laser brazing process is essential. In this paper the current results on quality improvement due to one dimensional laser beam deflections in feed direction are presented. Additionally to the experimental results a transient three-dimensional simulation model for the laser beam brazing process is taken into account. With this model the influence of scanning parameters on filler wire temperature and melt pool characteristics is analyzed. The theoretical predictions are in good accordance with the experimental results. They show that the beam scanning approach is a very promising method to increase process stability and seam quality.

  18. Natural convection heat transfer of nanofluids along a vertical plate embedded in porous medium.

    Science.gov (United States)

    Uddin, Ziya; Harmand, Souad

    2013-02-07

    The unsteady natural convection heat transfer of nanofluid along a vertical plate embedded in porous medium is investigated. The Darcy-Forchheimer model is used to formulate the problem. Thermal conductivity and viscosity models based on a wide range of experimental data of nanofluids and incorporating the velocity-slip effect of the nanoparticle with respect to the base fluid, i.e., Brownian diffusion is used. The effective thermal conductivity of nanofluid in porous media is calculated using copper powder as porous media. The nonlinear governing equations are solved using an unconditionally stable implicit finite difference scheme. In this study, six different types of nanofluids have been compared with respect to the heat transfer enhancement, and the effects of particle concentration, particle size, temperature of the plate, and porosity of the medium on the heat transfer enhancement and skin friction coefficient have been studied in detail. It is found that heat transfer rate increases with the increase in particle concentration up to an optimal level, but on the further increase in particle concentration, the heat transfer rate decreases. For a particular value of particle concentration, small-sized particles enhance the heat transfer rates. On the other hand, skin friction coefficients always increase with the increase in particle concentration and decrease in nanoparticle size.

  19. Natural convection heat transfer of nanofluids along a vertical plate embedded in porous medium

    Science.gov (United States)

    Uddin, Ziya; Harmand, Souad

    2013-02-01

    The unsteady natural convection heat transfer of nanofluid along a vertical plate embedded in porous medium is investigated. The Darcy-Forchheimer model is used to formulate the problem. Thermal conductivity and viscosity models based on a wide range of experimental data of nanofluids and incorporating the velocity-slip effect of the nanoparticle with respect to the base fluid, i.e., Brownian diffusion is used. The effective thermal conductivity of nanofluid in porous media is calculated using copper powder as porous media. The nonlinear governing equations are solved using an unconditionally stable implicit finite difference scheme. In this study, six different types of nanofluids have been compared with respect to the heat transfer enhancement, and the effects of particle concentration, particle size, temperature of the plate, and porosity of the medium on the heat transfer enhancement and skin friction coefficient have been studied in detail. It is found that heat transfer rate increases with the increase in particle concentration up to an optimal level, but on the further increase in particle concentration, the heat transfer rate decreases. For a particular value of particle concentration, small-sized particles enhance the heat transfer rates. On the other hand, skin friction coefficients always increase with the increase in particle concentration and decrease in nanoparticle size.

  20. Oceanic corrosion test of bare and zinc-protected aluminum alloys for seawater heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Sasscer, D.S.; Ernst, R.; Morgan, T.O.; Rivera, C.; Scott, A.C.; Summerson, T.J.

    1984-01-01

    In a cooperative research effort between The Puerto Rico Center of Energy and Environment Research, Kaiser Aluminum and Chemical Corporation and The Trane Company, a six month study was made of the seawater corrosion performance of various aluminum materials to test their suitability for use in seawater heat exchangers. The materials tested included bare 3004 tubes, 7072 Alclad 3004 tubes and bare and zinc diffusion treated 3003 extrusions from a brazed aluminum, plate-fin heat exchanger extrusions from a brazed aluminium, plate-fin heat exchanger developed by The Trane Company. The test materials were exposed to 1.8 m/sec flowing seawater aboard an open ocean test facility moored 3.4 km off the southeast coast of Puerto Rico. After six months exposure, the average corrosion rates for most varieties of aluminum materials converged to a low value of 0.015 mm/yr (0.6 mils/yr).

  1. NUMERICAL AND EXPERIMENTAL INVESTIGATION OF HEAT TRANSFER OF ZnO/WATER NANOFLUID IN THE CONCENTRIC TUBE AND PLATE HEAT EXCHANGERS

    Directory of Open Access Journals (Sweden)

    Mohammad Reza Talaie

    2011-01-01

    Full Text Available The plate and concentric tube heat exchangers are tested by using the water-water and nanofluid-water streams. The ZnO/Water (0.5%v/v nanofluid has been used as the hot stream. The heat transfer rate omitted of hot stream and overall heat transfer coefficients in both heat exchangers are measured as a function of hot and cold streams mass flow rates. The experimental results show that the heat transfer rate and heat transfer coefficients of the nanofluid in both of the heat exchangers is higher than that of the base liquid (i.e., water and the efficiency of plate heat exchange is higher than concentric tube heat exchanger. In the plate heat exchanger the heat transfer coefficient of nanofluid at mcold = mhot =10gr/sec is about 20% higher than base fluid and under the same conditions in the concentric heat exchanger is 14% higher than base fluid. The heat transfer rate and heat transfer coefficients increases with increase in mass flow rates of hot and cold streams. Also the CFD code is used to simulate the performance of the mentioned heat exchangers. The CFD results are compared to the experimental data and showed good agreement. It is shown that the CFD is a reliable tool for investigation of heat transfer of nanofluids in the various heat exchangers.

  2. Laser brazing of inconel 718 alloy with a silver based filler metal

    Science.gov (United States)

    Khorram, A.; Ghoreishi, M.; Torkamany, M. J.; Bali, M. M.

    2014-03-01

    In the presented study laser brazing of an inconel 718 alloy with silver based filler metal using 400 W pulsed Nd:YAG laser is investigated. Laser brazing was performed with varying laser frequency, pulse width, process speed and gap distance. The effect of preheating on wetting and spreading also was studied. Brazing geometrical images were observed using an optical microscope. The composition analysis and microstructure of the filler metal and brazed joints were examined using X-ray diffraction analyzer (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Micro-hardness and tensile test were performed for investigation of mechanical properties. The experimental observations show that filler metal consist of α-Ag solid solution, ά-Cu solid solution surround by the α-Ag solid solution and eutectic structure. Phases of the brazed joint are similar to the filler metal. The results indicate that the filler metal has adequate wetting and spreading on inconel 718 and the wetting angle depends on the heat input significantly. Interdiffusion occurs in laser brazing and the average thickness of reaction layer is approximately 2.5 μm. Whenever the gap is big, it is needed to use longer pulse width in order to have a better melting flow. Preheating has significant influence on wetting and spreading of the filler metal.

  3. Experimental Study on Frost Height of Round Plate Fin-Tube Heat Exchangers for Mobile Heat Pumps

    Directory of Open Access Journals (Sweden)

    Dong-Yeon Lee

    2012-09-01

    Full Text Available The objective of this study was to provide experimental data that could be used to predict frost growth and frost performance of a round plate fin-tube heat exchanger for low temperature heat pumps used in zero emission vehicles under cold weather conditions. In this study, round plate fin-tube heat exchangers were tested with variation of the fin space, air flow rate, relative humidity, and inlet air temperature. Frost height was measured and considered with the boundary layer interruption between fins. Frost height for 8.0 mm of fin space was increased by approximately 91.9% with an increase of relative humidity from 50.0% to 80.0%. The growth rate of frost height at 1.2 m3/min was observed to be 13.0% greater than that at 0.8 m3/min. Finally, the variation of the blockage ratio with fin space would be an important reference for designing advanced heat exchangers that operate under cold weather conditions.

  4. Strength of vacuum brazed joints for repair; Haallfasthet hos reparationer utfoerda med vakuumloedning

    Energy Technology Data Exchange (ETDEWEB)

    Berglin, Leif [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-04-01

    Strength data are missing for braze joints. Repaired components cannot fully make use of the strength of the braze, and lifetime will be underestimated. The goal of the project was to generate material data to be able to prolong the lifetime of the components. Two different material combinations were tested, 12% Chromium steel brazed with BNi-2, and a nickel base alloy, IN792 brazed with BNi-5. Tensile testing at room temperature and elevated temperature was performed in the project. Target group is purchasers and suppliers of repaired components. A tensile test specimen with butt joint was developed in the project. The used test specimen worked well for the 12% Chromium steel. The results from testing show that proof stress and tensile strength are strongly depending on the joint gap, particularly at room temperature. High strength, close to base material strength, was achieved with joint gaps smaller than 50{mu}m. For wider joint gaps, strength was lower. Strength was approximately 25% of base material strength for joint gaps over 100{mu}m. The results can be explained by changes in microstructure. Joint gaps wider than 50{mu}m showed evidence of two-phase structure. At 500 deg C, the results also showed a connection between joint gap, microstructure and strength. The generated strength data can be used for calculations of lifetime for repaired components. Two different process errors were discovered in the manufacturing process of the brazed IN792 test specimens. The generated material data are therefor erroneous. The reason for this was two manufacturing errors. The tack welding was done with too high heat input. The surfaces of the joint gap became oxidised and the oxide hindered wetting of the braze. The second reason was that the brazing was done without the prescribed hold time at maximum temperature. The melting of the braze was therefor not completed when cooling started. As a result, the strength of the IN792 specimens was low at both temperatures.

  5. Local heat transfer from a hot plate to a water jet

    Energy Technology Data Exchange (ETDEWEB)

    Robidou, H.; Auracher, H. [TU Berlin, Institut fuer Energietechnik, Berlin (Germany); Gardin, P.; Lebouche, M.; Bogdanic, L.

    2003-11-01

    Jet impingement boiling is very efficient in cooling of hot surfaces as a part of the impinging liquid evaporates. Because of its importance to many cooling procedures, investigations on basic mechanisms of jet impingement boiling heat transfer are needed. Until now, most of the experimental studies, carried out under steady-state conditions, used a heat flux controlled system and were limited by the critical heat flux (CHF). The present study focuses on steady-state experiments along the entire boiling curve for hot plate temperatures of up to 700 C. A test section has been built up simulating a hot plate. It is divided into 8 independently heated modules of 10 mm length to enable local heat transfer measurements. By means of temperature controlled systems for each module local steady-state experiments in the whole range between single phase heat transfer and film boiling are possible. By solving the two dimensional inverse heat conduction problem, the local heat flux and the corresponding wall temperature on the surface of each module can be computed. The measurements show important differences between boiling curves measured at the stagnation line and those obtained in the parallel flow region. At the stagnation line, the transition boiling regime is characterised by very high heat fluxes, extended to large wall superheats. Inversely, boiling curves in the parallel flow region are very near to classical ones obtained for forced convection boiling. The analysis of temperature fluctuations measured at a depth of 0.8 mm from the boiling surface enables some conclusions on the boiling mechanism in the different boiling regimes. (orig.)

  6. UNSTEADY FREE CONVECTIVE FLOW PAST A MOVING VERTICAL POROUS PLATE WITH NEWTONIAN HEATING

    Directory of Open Access Journals (Sweden)

    SANKAR KUMAR GUCHHAIT

    2012-07-01

    Full Text Available The unsteady free convective flow past a vertical porous plate with Newtonian heating has been studied. The governing equations have been solved numerically by Crank-Nicolson implicit finite-difference scheme. The variations of velocity and fluid temperature are presented graphically. It is found that the fluid velocity decreases with an increase in Prandtl number. Both the fluid velocity and the fluid temperature increase with an increase in suction parameter. An increase in Grashof number leads to rise in the fluid velocity. Further, it is observed that the shear stress and the rate of heat transfer at the plate increase with an increase in either Prandtlnumber or suction parameter or time.

  7. General-Purpose Heat Source Safety Verification Test program: Edge-on flyer plate tests

    International Nuclear Information System (INIS)

    The radioisotope thermoelectric generator (RTG) that will supply power for the Galileo and Ulysses space missions contains 18 General-Purpose Heat Source (GPHS) modules. The GPHS modules provide power by transmitting the heat of 238Pu α-decay to an array of thermoelectric elements. Each module contains four 238PuO2-fueled clads and generates 250 W(t). Because the possibility of a launch vehicle explosion always exists, and because such an explosion could generate a field of high-energy fragments, the fueled clads within each GPHS module must survive fragment impact. The edge-on flyer plate tests were included in the Safety Verification Test series to provide information on the module/clad response to the impact of high-energy plate fragments. The test results indicate that the edge-on impact of a 3.2-mm-thick, aluminum-alloy (2219-T87) plate traveling at 915 m/s causes the complete release of fuel from capsules contained within a bare GPHS module, and that the threshold velocity sufficient to cause the breach of a bare, simulant-fueled clad impacted by a 3.5-mm-thick, aluminum-alloy (5052-T0) plate is approximately 140 m/s

  8. Unsteady boundary layer flow and heat transfer of a Casson fluid past an oscillating vertical plate with Newtonian heating.

    Science.gov (United States)

    Hussanan, Abid; Zuki Salleh, Mohd; Tahar, Razman Mat; Khan, Ilyas

    2014-01-01

    In this paper, the heat transfer effect on the unsteady boundary layer flow of a Casson fluid past an infinite oscillating vertical plate with Newtonian heating is investigated. The governing equations are transformed to a systems of linear partial differential equations using appropriate non-dimensional variables. The resulting equations are solved analytically by using the Laplace transform method and the expressions for velocity and temperature are obtained. They satisfy all imposed initial and boundary conditions and reduce to some well-known solutions for Newtonian fluids. Numerical results for velocity, temperature, skin friction and Nusselt number are shown in various graphs and discussed for embedded flow parameters. It is found that velocity decreases as Casson parameters increases and thermal boundary layer thickness increases with increasing Newtonian heating parameter.

  9. Heat transfer for flow of a third-grade fluid between two porous plates

    Energy Technology Data Exchange (ETDEWEB)

    Hayat, Tasawar [Quaid-i-Azam Univ., Islamabad (Pakistan). Dept. of Mathematics; King Saud Univ., Riyadh (Saudi Arabia). Dept. of Mathematics; Naz, Rahila [Quaid-i-Azam Univ., Islamabad (Pakistan). Dept. of Mathematics; Sajid, Muhammad [PINSTECH, Islamabad (Pakistan). Theoretical Plasma Physics Div.

    2010-10-15

    This article concentrates on the analytic solution for the heat transfer analysis of a third-grade fluid between two porous plates. The nonlinear problem for velocity profile is solved by employing the homotopy analysis method (HAM). Using the velocity profile, the energy equation with dissipation effects is solved for the series solution. The present solution demonstrates the dependency of the viscoelastic parameters. The obtained results are also sketched and discussed. (orig.)

  10. Development of flat-plate solar collectors for the heating and cooling of buildings: Executive summary

    Science.gov (United States)

    1978-01-01

    An efficient, low cost, flat-plate solar collector was developed. Computer aided mathematical models of the heat process in the collector were used in defining absorber panel configuration; determining insulation thickness; and in selecting the number, spacing, and material of the covers. Prototypes were built and performance tested. Data from simulated operation of the collector are compared with predicted loads from a number of locations to determine the degree of solar utilization.

  11. Effect of two steel plate's interface on heat transfer under laser beam irradiation

    CERN Document Server

    Zhao Jian Heng; Zhang Shi Wen; Gui Yuan Zhen; Wang Chun Yan; Tang Xiao Song; Zhang Da Yong

    2002-01-01

    It is supposed that there is a gap in the interface of two contacting steel plates due to thermal deformation under laser beam irradiation, and this gap will affect heat transfer in this interface obviously. This supposition is testified by experiments and simulation. This work is helpful to the study of the destruction mechanism under high power laser loading, and provides an effective way for anti-laser research

  12. Laminar film condensation heat transfer on a vertical, non-isothermal, semi-infinite plate

    CERN Document Server

    Shu, Jian-Jun

    2014-01-01

    This paper gives similarity transformations for laminar film condensation on a vertical flat plate with variable temperature distribution and finds analytical solutions for arbitrary Prandtl numbers and condensation rates. The work contrasts with Sparrow and Gregg's assertion that wall temperature variation does not permit similarity solutions. To resolve the long debatable issue regarding heat transfer of non-isothermal case, some useful formulas are obtained, including significant correlations for varying Prandtl numbers. Results are compared with the available experimental data.

  13. Numerical Study of Heat Transfer Due to Twinjets Impingement onto an Isothermal Moving Plate

    OpenAIRE

    Başaran, Anıl; Selimefendigil, Fatih

    2013-01-01

    In this study, heat transfer from a moving isothermal hot plate due to double impinging vertical slot jets was investigated for a laminar flow. The rectangular geometry consists of a confining adiabatic wall placed parallel to the moving impingement. The jets are located symmetrically at mid point of upper wall. Water and Al2O3 nanoparticles mixture with different volumetric fraction was used as working medium. In considered jet impingement problem, the effects of the jet exit Reynolds number...

  14. Exact microscopic theory of electromagnetic heat transfer between a dielectric sphere and plate

    CERN Document Server

    Otey, Clayton

    2011-01-01

    Near-field electromagnetic heat transfer holds great potential for the advancement of nanotechnology. Whereas far-field electromagnetic heat transfer is constrained by Planck's blackbody limit, the increased density of states in the near-field enhances heat transfer rates by orders of magnitude relative to the conventional limit. Such enhancement opens new possibilities in numerous applications, including thermal-photo-voltaics, nano-patterning, and imaging. The advancement in this area, however, has been hampered by the lack of rigorous theoretical treatment, especially for geometries that are of direct experimental relevance. Here we introduce an efficient computational strategy, and present the first rigorous calculation of electromagnetic heat transfer in a sphere-plate geometry, the only geometry where transfer rate beyond blackbody limit has been quantitatively probed at room temperature. Our approach results in a definitive picture unifying various approximations previously used to treat this problem, ...

  15. Heat Transfer Analysis of a Flat-plate Solar Collector Running a Solid Adsorption Refrigerator

    Directory of Open Access Journals (Sweden)

    S. Thiao

    2014-05-01

    Full Text Available Adsorption solar cooling appears to have prospect in the tropical countries. The present study is a theoretical investigation of the performance of a solar adsorption refrigerator using a flat-plate solar collector. The values of glass cover and absorber plate temperatures obtained from numerical solutions of heat balance equations are used to predict the solar coefficient of performance of the solar refrigerator. The simulation technique takes into account the variations of ambient temperature and solar radiation along the day. The effects of optical parameters of the glass cover such as absorption and transmission coefficients on glass cover and absorber plate temperatures and consequently on the coefficient of performance are analyzed. As a result, it is found that the absorber plate temperature is less to the absorption coefficient than the cover glass temperature. Also the thermal radiation exchange has more effect on the cover glass temperature. The higher values of COP are obtained between 11 and 13 h during the morning when the temperatures of the absorber plate and the ambient temperatures increase. Moreover the COP increases with the coefficient of transmission of the glass cover but the main parameter acting on the variations of the COP remains the temperature of the evaporator.

  16. METHODS FOR BRAZING UNUSUAL METAL COMBINATIONS

    Energy Technology Data Exchange (ETDEWEB)

    Bertossa, Robert C.

    1963-10-15

    A method for vacuum pressure braze cladding is described. Application of the method to Mo-OFHC Cu-type 316L stainlcss steel, Ta cladding on OFHC Cu, Nb with Ni, Ti and Zr on steels, and pure Be brazing to austenitic stalnless steel are discussed. The advantages of vacuumpressure bonding are also discussed. (P.C.H.)

  17. Local heat transfer coefficients during the evaporation of 1,1,1,2-tetrafluoroethane (R-134a in a plate heat exchanger

    Directory of Open Access Journals (Sweden)

    EMILA ŽIVKOVIĆ

    2009-04-01

    Full Text Available The evaporation heat transfer coefficient of the refrigerant R-134a in a vertical plate heat exchanger was investigated experimentally. The area of the plate was divided into several segments along the vertical axis. For each of the segments, the local value of the heat transfer coefficient was calculated and presented as a function of the mean vapor quality in the segment. Owing to the thermocouples installed along the plate surface, it was possible to determine the temperature distribution and vapor quality profile inside the plate. The influences of the mass flux, heat flux, pressure of system and the flow configuration on the heat transfer coefficient were also taken into account and a comparison with literature data was performed.

  18. Natural Convection Heat and Mass Transfer Flow with Hall Current, Rotation, Radiation and Heat Absorption Past an Accelerated Moving Vertical Plate with Ramped Temperature

    Directory of Open Access Journals (Sweden)

    Gauri Shanker Seth

    2015-01-01

    Full Text Available An investigation of unsteady hydromagnetic natural convection heat and mass trans fer flow with Hall current of a viscous, incompressible, electrically conducting, heat absorbing and optically thin radiating fluid past an accelerated moving vertical plate through fluid saturated porous medium in a rotating environment is carried out when temperature of the plate has a temporarily ramped profile. The exact solutions of momentum, energy and concentration equations are obtained in closed form by Laplace transform technique. The expressions of skin friction, Nusselt number and Sherwood number are also derived. For both ramped temperature and isothermal plates, Hall current tends to accelerate primary and secondary fluid velocities whereas heat absorption and radiation have reverse effect on it. Rotation tends to retard primary fluid velocity whereas it has a reverse effect on secondary fluid velocity. Heat absorption and radiation have tendency to enhance rate of heat transfer at the plate.

  19. A form of MHD universal equations of unsteady incompressible fluid flow with variable elctroconductivity on heated moving plate

    Directory of Open Access Journals (Sweden)

    Boričić Zoran

    2005-01-01

    Full Text Available This paper deals with laminar, unsteady flow of viscous, incompressible and electro conductive fluid caused by variable motion of flat plate. Fluid electro conductivity is variable. Velocity of the plate is time function. Plate moves in its own plane and in "still" fluid. Present external magnetic filed is perpendicular to the plate. Plate temperature is a function of longitudinal coordinate and time. Viscous dissipation, Joule heat, Hole and polarization effects are neglected. For obtaining of universal equations system general similarity method is used as well as impulse and energy equation of described problem.

  20. Numerical model of a thermoelectric generator with compact plate-fin heat exchanger for high temperature PEM fuel cell exhaust heat recovery

    DEFF Research Database (Denmark)

    Xin, Gao; Andreasen, Søren Juhl; Chen, Min;

    2012-01-01

    This paper presents a numerical model of an exhaust heat recovery system for a high temperature polymer electrolyte membrane fuel cell (HTPEMFC) stack. The system is designed as thermoelectric generators (TEGs) sandwiched in the walls of a compact plate-fin heat exchanger. Its model is based...... plate-fin heat exchangers is adopted. Then the model is validated against experimental data and the main variables are identified by means of a sensitivity analysis. Finally, the system configuration is optimized for recovering heat from the exhaust gas. The results exhibit the crucial importance...... of the model accuracy and the optimization on system configuration. Future studies will concentrate on heat exchanger structures....

  1. Surface treatment to improve corrosion resistance of A1 plate heat exchangers

    Institute of Scientific and Technical Information of China (English)

    Jong-Soon KIM; Tae-Ho KANG; In-Kwan KIM

    2009-01-01

    The correlations between thermal and physical properties were studied through thermal conductivity measurements, hardness tests, salt spray tests (AASS) among the surface treatment samples named K20, K40 with thickness of 20, 40 μm respectively and raw sample named K00. In thermal conductivity measurements, there are little differences among the samples as K00, K20 and K40, they exhibit 153.39, 150.69 and 149.76 W/(m·K), respectively. According to hardness tests, K00, K20 and K40 exhibit 87.9, 259.7 and 344.8 in Vickers values. In the result of salt spray tests to examine the effects on corrosion resistance, K00, K20 and K40 exhibit the grade of 3-5, 2.0-9.8 and 10, respectively. The mutual relation of the above results was analyzed. It is found that the surface treatments do not affect the thermal conductivity of aluminum and result in the improvement of physical properties. As a result of the technology, the surface improvement of aluminum alloy specimen is achieved without thermal degradation. It validates the ability of the aluminum plate heat exchangers with surface treatment to enhance the corrosion resistance. Present work is performed as the first fundamental threshold in the process of aluminum plate heat exchangers development to check out its possibility, therefore the next step-experimental and numerical study of practical aluminum plate heat exchangers will be made.

  2. Theoretical and experimental investigation of plate screen mesh heat pipe solar collector

    International Nuclear Information System (INIS)

    Highlights: • Experimental and computer simulation are performed for wicked heat pipe solar collectors. • Outdoor tests are conducted to compare its performance at different period of the year. • Modest improvement of the collector is achievement by adding fins to the condenser region. • Mesh number of heat pipe porous structure is an important factor in collector design. • Water slightly outperform methanol for such design and operating conditions. - Abstract: Heat pipes are efficient heat transfer devices for solar hot water heating systems. However, the effective downward transfer of solar energy in an integrated heat pipe system provides increased design and implementation options. There is a lack of literature about flat plate wicked assisted heat pipe solar collector, especially with the presence of finned water-cooled condenser wicked heat pipes for solar energy applications. In this paper the consequence of incorporating fins arrays into the condenser region of screen mesh heat pipe solar collector is investigated. An experimental and a transient theoretical model are conducted to compare the performances of solar heating system at different period of the year. A good agreement is shown between the model and the experiment. Two working fluids are investigated (water and methanol) and results reveal that water slightly outperforms methanol with a collector instantaneous efficiency of nearly 60%. That modest improvement is achieved by adding fins to the condenser region of the heat pipes. Results show that the collector efficiency increase as the number of fins increases (upon certain number) and reveal that the mesh number is an important factor which affect the overall collector efficiency. An optimal heat pipe mesh number of 100 meshes/in. with two layers appears to be favorable in such collectors for their design and operating conditions

  3. Experimental study on Transient Natural Convection in a Cube Enclosure with an Isolated Vertical Cyclically Heated Plate

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The low frequency cyclical transient natural convection in a cube enclosure with an internal isolated vertical heated plate was investigated experimentally.A computer-aided experimental system was designed to generate the cyclical heating power input and also used for data reduction.The effects of the cyclic heating power input amplitude(from 0 to 8 W) and frequency(form 1/5400s-1 to 1/600s-1) as well as the per-cycle time-average power input(from 8 to 24 W)on the transient and time-average Nusselt number were parametrically studied.It was found that for such cyclical transient natural convection with low frequency,the plate heating power input amplitude and frequency have little effects on the time-average Nusselt number as long as the cyclical time-average heating power input remains the same,although the transient Nusselt number may be significantly affected.Therefore,the modified Grashof number based on the plate average heat flux can be used to characterize the time-average heat transfer process.The plate time-average Nusselt number is about 15% less than the infinite-space Nusselt number,The location of the isolated plate in enclosure does not appreciably influence the time-average heat transfer characteristics of the plate.

  4. PLATE

    DEFF Research Database (Denmark)

    Kling, Joyce; Hjulmand, Lise-Lotte

    2008-01-01

    Project in Language Assessment for Teaching in English (PLATE) language professionals from CBS’s Language Center observe teachers and provide feedback using evaluation criteria from the Common European Framework for Reference (CEFR) supplemented by some additional criteria which take the LSP nature of......Copenhagen Business School (CBS) finds itself needing to address the issue of English-medium instruction for its increasing number of foreign exchange and full degree students. With internationalisation as a main pillar of the institution’s agenda, there are concerns whether the teaching faculty......’s level of English is sufficient for the increasing number of courses offered in English each semester. This paper addresses these concerns and describes a pilot project initiated in 2003 at CBS to gauge the overall English language proficiency of those teaching content courses in English. Through the...

  5. Heat Transfer with Flow and Phase Change in an Evaporator of Miniature Flat Plate Capillary Pumped Loop

    Institute of Scientific and Technical Information of China (English)

    Zhongmin WAN; Wei LIU; Zhaoqing ZHENG; A. Nakayama

    2007-01-01

    An overall two-dimensional numerical model of the miniature flat plate capillary pumped loop (CPL) evaporator is developed to describe the liquid and vapor flow, heat transfer and phase change in the porous wick structure,liquid flow and heat transfer in the compensation cavity and heat transfer in the vapor grooves and metallic wall.The entire evaporator is solved with SIMPLE algorithm as a conjugate problem. The effect of heat conduction of metallic side wall on the performance of miniature flat plate CPL evaporator is analyzed, and side wall effect heat transfer limit is introduced to estimate the performance of evaporator. The shape and location of vapor-liquid interface inside the wick are calculated and the influences of applied heat flux, liquid subcooling, wick material and metallic wall material on the evaporator performance are investigated in detail. The numerical results obtained are useful for the miniature flat plate evaporator performance optimization and design of CPL.

  6. Ultrasonic inspection of tube to tube plate welds

    International Nuclear Information System (INIS)

    To monitor the deterioration of a weld between a tube and tube plate which has been repaired by a repair sleeve inside the tube and brazed at one end to the tube, ultrasound from a crystal at the end of a rod is launched, in the form of Lamb-type waves, into the tube through the braze and allowed to travel along the tube to the weld and be reflected back along the tube. The technique may also be used for the type of heat exchanger in which, during construction, the tubes are welded to the tube plate via external sleeves in which case the ultrasound is used in a similar manner to inspect the sleeve/tube plate weld. an electromagnetic transducer may be used to generate the ultrasound. The ultrasonic head comprising the crystal and an acoustic baffle is mounted on a Perspex (RTM) rod which may be rotated by a stepping motor. Echo signals from the region of deterioration may be isolated by use of a time gate in the receiver. The device primarily detects circumferentially orientated cracks, and may be used in heat exchangers in nuclear power plants. (author)

  7. Development of flat-plate solar collectors for the heating and cooling of buildings

    Science.gov (United States)

    Ramsey, J. W.; Borzoni, J. T.; Holland, T. H.

    1975-01-01

    The relevant design parameters in the fabrication of a solar collector for heating liquids were examined. The objective was to design, fabricate, and test a low-cost, flat-plate solar collector with high collection efficiency, high durability, and requiring little maintenance. Computer-aided math models of the heat transfer processes in the collector assisted in the design. The preferred physical design parameters were determined from a heat transfer standpoint and the absorber panel configuration, the surface treatment of the absorber panel, the type and thickness of insulation, and the number, spacing and material of the covers were defined. Variations of this configuration were identified, prototypes built, and performance tests performed using a solar simulator. Simulated operation of the baseline collector configuration was combined with insolation data for a number of locations and compared with a predicted load to determine the degree of solar utilization.

  8. Effect of controlling parameters on heat transfer during spray impingement cooling of steel plate

    Directory of Open Access Journals (Sweden)

    Purna C. Mishra

    2013-09-01

    Full Text Available The heat transfer characteristics of air-water spray impingement cooling of stationary steel plate was experimentally investigated. Experiments were conducted on an electrically heated flat stationary steel plate of dimension 120 mm x 120 mm x 4 mm. The controlling parameters taken during the experiments were airwater pressures, water flow rate, nozzle tip to target distance and mass impingement density. The effects of the controlling parameters on the cooling rates were critically examined during spray impingement cooling. Air assisted DM water was used as the quenchant media in the work. The cooling rates were calculated from the time dependent temperature profiles were recorded by NI-cRIO DAS at the desired locations of the bottom surface of the plate embedded with K-type thermocouples. By using MS-EXCEL the effects of these cooling rate parameters were analysed The results obtained in the study confirmed the higher efficiency of the spray cooling system and the cooling strategy was found advantageous over the conventional cooling methods in the present steel industries

  9. Adsorption kinetics and isotherms of zeolite coatings directly crystallized on fibrous plates for heat pump applications

    International Nuclear Information System (INIS)

    Zeolite A coatings were grown on porous fibrous metal plates by using the substrate heating synthesis method. The coatings prepared were characterized by X-ray diffraction (XRD) and laser microscopy. Kinetic measurements were performed to determine the rates of adsorption of these materials while their adsorption isotherms were obtained by thermogravimetry (TG). The overall adsorption kinetics varied with the different samples investigated. The zeolite A coating grown on a copper fibrous support generally exhibited superior overall adsorption kinetics compared to a zeolite X coating with close mass, prepared previously on a stainless steel flat plate. The coating thickness as well as the support properties affected the performances of the samples. The inclusion of an additional polymer layer exhibited adverse impact on the kinetics especially after relatively high normalized loadings. The adsorption isotherms obtained for the zeolite coatings on fibrous supports were quite typical for zeolite A while the addition of polymer changed the isotherm type. -- Highlights: • Thick zeolite A coatings were grown on fibrous metal plates. • Use of fibrous supports improved heat transfer quality. • Coating thickness influenced adsorption kinetics notably. • Inclusion of an additional polymer layer changed kinetics and isotherm type

  10. Thermal stresses induced by a point heat source in a circular plate by quasi-static approach

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    The present paper deals with the determination of quasi-static thermal stresses due to an instantaneous point heat source of strength g_(pi) situated at certain circle along the radial direction of the circular plate and releasing its heat spontaneously at time t=τ.A circular plate is considered having arbitrary initial temperature and subjected to time dependent heat flux at the fixed circular boundary of r=b.The governing heat conduction equation is solved by using the integral transform method,and res...

  11. A comparison of micro-structured flat-plate and cross-cut heat sinks for thermoelectric generation application

    DEFF Research Database (Denmark)

    Rezania, Alireza; Rosendahl, L. A.

    2015-01-01

    Heat sink configuration has strong impact on net power output from thermoelectric generators (TEGs). A weak cooling strategy can even cause negative net power output from the thermoelectric device. However, the net power output can be significantly improved by optimal design of the heat sink. In...... this study, a micro-structured plate-fin heat sink is compared to a modified design of cross-cut heat sink applied to TEGs over a range of temperatures and thermal conductivities. The particular focus of this study is to explore the net power output from the TEG module. The three-dimensional governing......-fin heat sink is higher, while the TEG with cross-cut heat sink has higher maximum net power output at high flow inlet velocity. The maximum net power output is equal in the TEGs with plate-fin heat sink and cross-cut heat sink....

  12. Theory and modeling of active brazing.

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  13. Numerical investigation on a novel shell-and-tube heat exchanger with plate baffles and experimental validation

    International Nuclear Information System (INIS)

    Highlights: • A novel shell-and-tube heat exchanger with plate baffles is proposed. • Heat transfer and pressure drop of computational calculations are studied. • Experimental method is carried out to verify the modeling approach. • Path lines, temperature field and pressure field are analyzed. - Abstract: A novel shell-and-tube heat exchanger with new plate baffles is proposed. It is numerically investigated in comparison with a shell-and-tube heat exchanger with rod baffles. Commercial softwares FLUENT 6.3 and GAMBIT 2.3 are adopted for modeling and computational calculations. The modeling approach is verified with experimental approach. The shell-side results of heat transfer, flow performance, and comprehensive performance are analyzed. The Nusselt number for the plate baffles heat exchanger is around 128–139% of that for the rod baffles heat exchanger. The pressure drop for the novel one is about 139–147% of that for the rod baffles heat exchanger. Overall, the novel plate baffles heat exchanger illustrates evidently higher comprehensive performance (115–122%) than the rod baffles one. The temperature field, pressure field, and path lines are analyzed to demonstrate the advantage of the novel shell-and-tube heat exchanger

  14. Natural Convection Flow along an Isothermal Vertical Flat Plate with Temperature Dependent Viscosity and Heat Generation

    Directory of Open Access Journals (Sweden)

    Md. Mamun Molla

    2014-01-01

    Full Text Available The purpose of this study is to investigate the natural convection laminar flow along an isothermal vertical flat plate immersed in a fluid with viscosity which is the exponential function of fluid temperature in presence of internal heat generation. The governing boundary layer equations are transformed into a nondimensional form and the resulting nonlinear system of partial differential equations is reduced to a convenient form which are solved numerically using an efficient marching order implicit finite difference method with double sweep technique. Numerical results are presented in terms of the velocity and temperature distribution of the fluid as well as the heat transfer characteristics, namely, the wall shear stress and the local and average rate of heat transfer in terms of the local skin-friction coefficient, the local and average Nusselt number for a wide range of the viscosity-variation parameter, heat generation parameter, and the Rayleigh number. Increasing viscosity variation parameter and Rayleigh number lead to increasing the local and average Nusselt number and decreasing the wall shear stress. Wall shear stress and the rate of heat transfer decreased due to the increase of heat generation.

  15. Numerical simulation of side heating for controlling angular distortion in multipass MMAW butt welded plates

    Indian Academy of Sciences (India)

    Adinath V Damale; Keshav N Nandurkar

    2015-04-01

    Distortion is a severe problem in weld products.It depends on various process parameters like plate thickness, current, voltage, type of weld joint and restraints put on. If distortion is not properly dealt during welding then the product may become useless from geometric accuracy point of view. In the present study, a 3-D coupled transient thermal analysis model with auxiliary side heating (parallel heating) is developed to control angular distortion. During analysis, parallel heating flames are placed at several locations from weld line in cross direction. A user defined subroutine is used to apply transient heat source and side heating flames. Element birth and death technique is used to simulate the filler material deposition. One side multipass 'V' butt weld configuration is used for this study. A series of observational tests are done with a special experimental fixture using Manual Metal Arc Welding (MMAW) to validate the proposed FEA model. It is found that the angular distortion has decreased from 2 mm to 0.4 mm with change in side heating distance from 50 to 90 mm from the weld line.

  16. Comparative design evaluation of plate fin heat exchanger and coiled finned tube heat exchanger for helium liquefier in the temperature range of 300-80 K

    International Nuclear Information System (INIS)

    Present indigenous helium liquefaction system at RRCAT uses the cross-counter flow coiled-finned tube heat exchangers developed completely from Indian resources. These coiled-finned tube heat exchangers are mainly suitable up to medium capacity helium liquefiers. For large capacity helium liquefier, plate fin heat exchangers are more suitable options. This paper presents the comparative evaluation of the design of both types of heat exchangers in the temperature range of 300-80 K for helium liquefier. (author)

  17. Mathematical modeling and control of plate fin and tube heat exchangers

    International Nuclear Information System (INIS)

    Highlights: • A method for numerical modeling of plate fin and tube heat exchangers was proposed. • A numerical model of an automobile radiator was developed. • Numerical models of the radiator were compared with an exact analytical model. • A model-based control system of water outlet temperature was built and tested. • A digital proportional–integral–derivative controller of heat exchanger was tested. - Abstract: The aim of the study is to develop a new method for numerical modeling of tubular cross-flow heat exchangers. Using the method proposed in the paper, a numerical model of a car radiator was developed and implemented in a digital control system of the radiator. To evaluate the accuracy of the numerical method proposed in the paper, the numerical model of the car radiator was compared with an analytic model. The proposed method based on a finite volume method and integral averaging of gas temperature across a tube row is appropriate for modeling of plate fin and tube heat exchangers, especially for exchangers in which substantial gas temperature differences in one tube row occur. The target of control is to regulate the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a set value. Two control techniques were developed. The first is based on the numerical model of the heat exchanger developed in the paper while the second is a digital proportional–integral–derivative control. The first control method is very stable. The digital proportional–integral–derivative controller becomes unstable when the water volume flow rate varies considerably. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments show that the proportional–integral–derivative controller

  18. Numerical estimation of heat transfer characteristics for two-row plate-finned tube heat exchangers with experimental data

    Science.gov (United States)

    Chen, Han-Taw; Lu, Chih-Han; Huang, Yao-Sheng; Liu, Kuo-Chi

    2016-05-01

    This study applies a three-dimensional computational fluid dynamics commercial software in conjunction with various flow models to estimate the heat transfer and fluid flow characteristics of the two-row plate-finned tube heat exchanger in staggered arrangement. The effect of air speed and fin spacing on the results obtained is investigated. Temperature and velocity distributions of air between the two fins and heat transfer coefficient on the fins are determined using the laminar flow and RNG k-ɛ turbulence models. More accurate results can be obtained, if the heat transfer coefficient obtained is close to the inverse results and matches existing correlations. Furthermore, the fin temperature measured at the selected locations also coincides with the experimental temperature data. The results obtained using the RNG k-ɛ turbulence model are more accurate than those using the laminar flow model. An interesting finding is the number of grid points may also need to change with fin spacing and air speed.

  19. Heat transfer and pressure drop of a gasket-sealed plate heat exchanger depending on operating conditions across hot and cold sides

    Energy Technology Data Exchange (ETDEWEB)

    Ahn, Joon [Kookmin University, Seoul (Korea, Republic of); Kim, Hyouck Ju [Korea Institute of Energy Research, Daejeon (Korea, Republic of)

    2016-05-15

    In a gas engine based cogeneration system, heat may be recovered from two parts: Jacket water and exhaust gas. The heat from the jacket water is often recovered using a plate-type heat exchanger, and is used for room heating and/or hot water supply applications. Depending on the operating conditions of an engine and heat recovery system, there may be an imbalance in the flow rate and supply pressure between the engine side and the heat-recovery side of the heat exchanger. This imbalance causes deformation of the plate, which affects heat transfer and pressure drop characteristics. In the present study, the heat transfer and pressure drop inside a heat exchanger were investigated under varying hot-side and cold-side operating conditions. Thermal efficiency of the plate heat exchanger decreases up to 30% with an operating engine load of 50%. A correction factor for the pressure drop correlation is proposed to account for the deformation caused by an imbalance between the two sides of a heat exchanger.

  20. Radiative heat conductances between dielectric and metallic parallel plates with nanoscale gaps

    Science.gov (United States)

    Song, Bai; Thompson, Dakotah; Fiorino, Anthony; Ganjeh, Yashar; Reddy, Pramod; Meyhofer, Edgar

    2016-06-01

    Recent experiments have demonstrated that radiative heat transfer between objects separated by nanometre-scale gaps considerably exceeds the predictions of far-field radiation theories. Exploiting this near-field enhancement is of great interest for emerging technologies such as near-field thermophotovoltaics and nano-lithography because of the expected increases in efficiency, power conversion or resolution in these applications. Past measurements, however, were performed using tip-plate or sphere-plate configurations and failed to realize the orders of magnitude increases in radiative heat currents predicted from near-field radiative heat transfer theory. Here, we report 100- to 1,000-fold enhancements (at room temperature) in the radiative conductance between parallel-planar surfaces at gap sizes below 100 nm, in agreement with the predictions of near-field theories. Our measurements were performed in vacuum gaps between prototypical materials (SiO2-SiO2, Au-Au, SiO2-Au and Au-Si) using two microdevices and a custom-built nanopositioning platform, which allows precise control over a broad range of gap sizes (from <100 nm to 10 μm). Our experimental set-up will enable systematic studies of a variety of near-field-based thermal phenomena, with important implications for thermophotovoltaic applications, that have been predicted but have defied experimental verification.

  1. Desain Compact Heat Exchanger Tipe Plate Fin Sebagai Pendingin Motor Pada Boiler Feed Pump

    Directory of Open Access Journals (Sweden)

    Nur Sapti Marsheliyana

    2013-12-01

    Full Text Available Listrik meringankan pekerjaan manusia. Dalam mengalirkan listrik pembangkit listrik tenaga uap menggunakan motor listrik sebagai starting awal. Untuk menjaga motor listrik tetap bekerja maksimal diperlukan proses pendinginan. Selama ini motor listrik hanya didinginkan menggunakan fan, namun masalah lain muncul ketika udara luar lembab atau saat udara mengandung debu/partikulat. Hal ini menyebabkan dinding motor listrik ditempeli oleh debu/partikulat yang akan menyebabkan panas tidak bisa keluar dari motor, sehingga terjadi overheating dan motor mudah mengalami kerusakan. Tujuan dari penelitian ini adalah merancang sebuah alat pendingin motor dengan menggunakan alat penukar panas compact tipe plate fin. Pada penelitian ini data operasi diperoleh dari pembangkit listrik tenaga uap dan perancangan desain alat penukar panas berdasarkan spesifikasi yang ada pada buku Kays and London. Setelah dihitung akan dibandingkan nilai UALMTD dengan UAdesain. Variasi pada penelitian ini adalah beban yang harus didinginkan oleh heat exchanger fungsi temperatur masuk dan keluar dari heat exchanger.  Hasil dari penelitian diperoleh dimensi plate fin heat exchanger yang memiliki spesifikasi sesuai desain permukaan 5.3 dari buku Kays and London dengan panjang 1,556 m, lebar 0,897 m, dan tinggi 1,299 m. Sedangkan nilai UALMTD sebesar 17,364 kW/K dan UAdesain sebesar 17,599 kW/K. Kesimpulannya pada analisa performa terhadap variasi beban yang harus didinginkan yaitu semakin tinggi beban yang didinginkan semakin tinggi pula nilai effectiveness. Hal ini terlihat pada beban 105 % dengan efektivitas 0,8845.

  2. Heat transfer characteristics of the metal hydride vessel based on the plate-fin type heat exchanger

    Science.gov (United States)

    Oi, Tsutomu; Maki, Kohei; Sakaki, Yoshinori

    Heat transfer characteristics of the metal hydride vessel based on the plate-fin type heat exchanger were investigated. Metal hydride beds were filled with AB 2 type hydrogen-storage alloy's particles, Ti 0.42Zr 0.58Cr 0.78Fe 0.57Ni 0.2Mn 0.39Cu 0.03, with a storage capacity of 0.92 wt.%. Heat transfer model in the metal hydride bed based on the heat transfer mechanism for packed bed proposed by Kunii and co-workers is presented. The time-dependent hydrogen absorption/desorption rate and pressure in the metal hydride vessel calculated by the model were compared with the experimental results. During the hydriding, calculated hydrogen absorption rates agreed with measured ones. Calculated thermal equilibrium hydrogen pressures were slightly lower than the measured hydrogen pressures at the inlet of metal hydride vessel. Taking account of the pressure gradient between the inlet of metal hydride vessel and the metal hydride bed, it is considered that this discrepancy is reasonable. During the dehydriding, there were big differences between the calculated hydrogen desorption rates and measured ones. As calculated hydrogen desorption rates were lower than measured ones, there were big differences between the calculated thermal equilibrium hydrogen pressures and the measured hydrogen pressures at the inlet of metal hydride vessel. It is considered that those differences are due to the differences of the heat transfer characteristics such as thermal conductivity of metal hydride particles and porosity between the assumed and actual ones. It is important to obtain the heat transfer characteristics such as thermal conductivity of metal hydride particles and porosity both during the hydriding and dehydriding to design a metal hydride vessel.

  3. Computational heat transfer analysis and combined ANN–GA optimization of hollow cylindrical pin fin on a vertical base plate

    Indian Academy of Sciences (India)

    C Balachandar; S Arunkumar; M Venkatesan

    2015-09-01

    In the devices like laptops, microprocessors, the electric circuits generate heat while performing work which necessitates the use of fins. In the present work, the heat transfer characteristics of hollow cylindrical pin fin array on a vertical rectangular base plate is studied using commercial CFD code ANSYS FLUENT© . The hollow cylindrical pin fins are arranged inline. The heat transfer augmentation is studied for different parameters such as inner radius, outer radius, height of the fins and number of pin fins. The base plate is supplied with a constant heat flux in the range of 20–500W. The base plate dimensions are kept constant. The base plate temperature is predicted using Artificial Neural Network (ANN) by training the network based on the results of numerical simulation. The trained ANN is used to analyse the fin in terms of enhanced heat transfer and weight reduction when compared to solid pin fin. Optimization of the hollow cylindrical pin fin parameters to obtain maximum heat transfer from the base plate is carried out using Genetic Algorithm (GA) applied on the trained neural network. The analysis using the numerical simulation and neural network shows that the hollow fins provide an increased heat transfer and a weight reduction of about 90% when compared to solid cylindrical pin fins.

  4. The influence of heat treatment by annealing on clad plates residual stresses

    Directory of Open Access Journals (Sweden)

    B. Mateša

    2011-10-01

    Full Text Available The influence of applied clad procedure as well as heat treatment by annealing (650 °C/2h on level and nature of residual stresses was researched. Three clad procedures are used i.e. hot rolling, submerged arc welding (SAW with strip electrode and explosion welding. The relaxed deformation measurement on clad plate surfaces was performed by applying centre-hole drilling method using special measuring electrical resistance strain gauges (rosettes. After performed measuring, size and nature of residual stresses were determined using analytical method. Depending of residual stresses on depth of drilled blind-hole is studied.

  5. Heat Transfer Characteristics of Dropwise Condensation of Steam on Vertical Polymer Coated Plates

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The plasma polymerization method and dynamic ion-beam mixed implantation method were employed to coat ultra-thin polymer films on copper plates. Experiments indicated that steady dropwise condensation of steam at atmospheric pressure occurred. The condensation heat transfer coefficients increased by approximately 3 and 5-7 times for the polytrimethylvinylsilane film and polytetrafluoroethylene film respectively, compared with the value for film condensation under the same experimental conditions. The temperatures on the condensing surface and inside the test block were found to be rapidly and randomly fluctuated. The properties of the coated films and advantages of the methods used in this investigation were discussed briefly.

  6. Solution of the two- dimensional heat equation for a rectangular plate

    Directory of Open Access Journals (Sweden)

    Nurcan BAYKUŞ SAVAŞANERİL

    2015-11-01

    Full Text Available Laplace equation is a fundamental equation of applied mathematics. Important phenomena in engineering and physics, such as steady-state temperature distribution, electrostatic potential and fluid flow, are modeled by means of this equation. The Laplace equation which satisfies boundary values is known as the Dirichlet problem. The solutions to the Dirichlet problem form one of the most celebrated topics in the area of applied mathematics. In this study, a novel method is presented for the solution of two-dimensional heat equation for a rectangular plate. In this alternative method, the solution function of the problem is based on the Green function, and therefore on elliptic functions.

  7. Enhance heat transfer in the channel with V-shaped wavy lower plate using liquid nanofluids

    Directory of Open Access Journals (Sweden)

    Azher M. Abed

    2015-03-01

    Full Text Available The heat transfer and flow characteristics in corrugated with V-shape lower plate using nanofluids are numerically studied. The computations are performed on uniform heat flux over a range of Reynolds number (Re 8000–20,000. The governing equations are numerically solved in the domain by a finite volume method (FVM using the k–ε standard turbulent model. Studies are carried out for different types of nanoparticles Al2O3,CuO, SiO2 and ZnO with different volume fractions in the range of 0–4%. Three different types of base fluid (water, glycerin, ethylene glycol are also examined. Results indicated that the average Nusselt number for nanofluids is greater than that of the base liquid. The SiO2 nanofluid yields the best heat transfer enhancement among all other type of nanofluids. Heat transfer enhancement increase with increases the volumetric concentration, but it is accompanied by increasing pressure drop values. Moreover, the average Nusselt number increases with an increase in Reynolds number and volume concentration. The SiO2–glycerin nanofluid has the highest Nusselt number compared with other base fluids. The present study shows that these V-shaped wavy channels have advantages by using nanofluids and thus serve as promising candidates for incorporation into efficient heat transfer devices.

  8. Natural convection of nanofluids over a convectively heated vertical plate embedded in a porous medium

    Energy Technology Data Exchange (ETDEWEB)

    Ghalambaz, M.; Noghrehabadi, A.; Ghanbarzadeh, A., E-mail: m.ghalambaz@gmail.com, E-mail: ghanbarzadeh.a@scu.ac.ir [Department of Mechanical Engineering, Shahid Chamran University of Ahvaz, Ahvaz (Iran, Islamic Republic of)

    2014-04-15

    In this paper, the natural convective flow of nanofluids over a convectively heated vertical plate in a saturated Darcy porous medium is studied numerically. The governing equations are transformed into a set of ordinary differential equations by using appropriate similarity variables, and they are numerically solved using the fourth-order Runge-Kutta method associated with the Gauss-Newton method. The effects of parametric variation of the Brownian motion parameter (Nb), thermophoresis parameter (Nt) and the convective heating parameter (Nc) on the boundary layer profiles are investigated. Furthermore, the variation of the reduced Nusselt number and reduced Sherwood number, as important parameters of heat and mass transfer, as a function of the Brownian motion, thermophoresis and convective heating parameters is discussed in detail. The results show that the thickness of the concentration profiles is much lower than the temperature and velocity profiles. For low values of the convective heating parameter (Nc), as the Brownian motion parameter increases, the non-dimensional wall temperature increases. However, for high values of Nc, the effect of the Brownian motion parameter on the non-dimensional wall temperature is not significant. As the Brownian motion parameter increases, the reduced Sherwood number increases and the reduced Nusselt number decreases. (author)

  9. Mean heat transfer coefficients during the evaporation of 1,1,1,2-tetrafluoroethane (R-134a in a plate heat exchanger

    Directory of Open Access Journals (Sweden)

    EMILA DJORDJEVIC

    2007-08-01

    Full Text Available In this study the transfer coefficient of evaporation heat of the refrigerant 1,1,1,2-tetrafluoroethane (R-134a in a vertical plate heat exchanger was experimentally investigated. The results are presented as the dependancy of the mean heat transfer coefficient for the whole heat exchanger on the mean vapor quality. The influences of mass flux, heat flux and flow configuration on the heat transfer coefficient were also taken into account and a comparison with previously published experimental data and literature correlations was made.

  10. Experimental and numerical contribution to heat transfer enhancement in compact plate heat exchangers

    International Nuclear Information System (INIS)

    In the framework of CEA R and D program to develop an industrial prototype of Sodium cooled Fast Reactor, the present thesis aimed to propose an innovative compact heat exchanger technology. In order to increase the global compactness the basic idea of this work is to design a channel were the fluid flow is as much three-dimensional as possible. In particular the channel can be thought as the result of the superposition of two undulated channels in phase opposition. To numerically provide a physically-consistent model, a new non-linear eddy viscosity named Anisotropic Shear Stress Transport (ASST) model has been developed and implemented into the available solver ANSYS FLUENT. To validate the numerical model, two experimental sections have been used to acquire an extensive aerodynamic database, whereas, to validate the thermal modeling approach, the VHEGAS facility has been built. Once having validated the ASST model, correlations for friction factor and Nusselt number for various geometries could be obtained. Finally, it has been shown that the innovative channel is the most compact one among the most important existing industrial compact heat exchanger technologies. (author)

  11. Design of plate directional heat transmission structure based on layered thermal metamaterials

    Directory of Open Access Journals (Sweden)

    L. K. Sun

    2016-02-01

    Full Text Available Invisibility cloaks based on transformation optics are often closed structures; however, such a structure limits the kinds of objects that can be placed in the cloak. In this work, we adopt a transformation thermodynamics approach to design an “open cloak”, called a plate directional heat transmission structure, which is capable of guiding heat fluxes to the flank region of the metamaterial device. The most fascinating and unique feature of the device is that the lower surface can remain at a lower temperature compared with the SiO2 aerogel thermal insulation material. Our results are expected to markedly enhance capabilities in thermal protection, thermal-energy utilization, and domains beyond. In addition to the theoretical analysis, the present design is demonstrated in numerical simulations based on finite element calculations.

  12. The influence of distance between heat sources in hybrid welded plate on fusion zone geometry

    Directory of Open Access Journals (Sweden)

    W. Piekarska

    2011-04-01

    Full Text Available Results of numerical analysis into temperature field in hybrid laser-arc welding process with motion of liquid material taken intoaccount are presented in this study. On the basis of obtained results the influence of the distance between the arc foot point and the laserbeam focal point on the shape and size of fusion zone in hybrid butt welded plate. Temperature field was calculated on the basis ofsolution of transient heat transfer equation. The solution of Navier-Stokes equation allowed for simulation of fluid flow in the fusion zone.Fuzzy solidification front was assumed in calculations with linear approximation of solid fraction in solid-liquid region where liquidmaterial flow through porous medium is taken into consideration. Numerical solution algorithms were developed for three-dimensionalproblem. Established numerical model of hybrid welding process takes into account different electric arc and laser beam heat sourcespower distributions.

  13. Analytical and Numerical Solutions of Vapor Flow in a Flat Plate Heat Pipe

    Directory of Open Access Journals (Sweden)

    Mohsen GOODARZI

    2012-03-01

    Full Text Available In this paper, the optimal homotopy analysis method (OHAM and differential transform method (DTM were applied to solve the problem of 2D vapor flow in flat plate heat pipes. The governing partial differential equations for this problem were reduced to a non-linear ordinary differential equation, and then non-dimensional velocity profiles and axial pressure distributions along the entire length of the heat pipe were obtained using homotopy analysis, differential transform, and numerical fourth-order Runge-Kutta methods. The reliability of the two analytical methods was examined by comparing the analytical results with numerical ones. A brief discussion about the advantages of the two applied analytical methods relative to each other is presented. Furthermore, the effects of the Reynolds number and the ratio of condenser to evaporator lengths on the flow variables were discussed.Graphical abstract

  14. Design of plate directional heat transmission structure based on layered thermal metamaterials

    Energy Technology Data Exchange (ETDEWEB)

    Sun, L. K.; Yu, Z. F.; Huang, J., E-mail: slk-0-1999@163.com [China Aerodynamics Research and Development Center, Mianyang 621000 (China)

    2016-02-15

    Invisibility cloaks based on transformation optics are often closed structures; however, such a structure limits the kinds of objects that can be placed in the cloak. In this work, we adopt a transformation thermodynamics approach to design an “open cloak”, called a plate directional heat transmission structure, which is capable of guiding heat fluxes to the flank region of the metamaterial device. The most fascinating and unique feature of the device is that the lower surface can remain at a lower temperature compared with the SiO{sub 2} aerogel thermal insulation material. Our results are expected to markedly enhance capabilities in thermal protection, thermal-energy utilization, and domains beyond. In addition to the theoretical analysis, the present design is demonstrated in numerical simulations based on finite element calculations.

  15. Armor plate protection for the Doublet III vacuum vessel for neutral beam heating

    International Nuclear Information System (INIS)

    The design of vacuum vessel armor plate for neutral beam systems presents a number of challenges to the engineer. Heat fluxes of several hundred watts/cm2 must be handled on a routine basis during normal plasma operations, and a factor of ten increase in these fluxes can occur during plasma disruptions. At the present time, a graphite tile system appears to be the best candidate for such a situation. Heat fluxes in excess of 4 kW/cm2 can be routinely sustained and the material sputtered or evaporated from the surface has a low atomic number. The system proposed for Doublet III will provide valuable data for the designers of future fusion reactors and will also provide proof-of-principle demonstrations for such machines as TFTR and JET

  16. Experiments on forced convection form a horizontal heated plate in a packed bed of glass spheres

    Energy Technology Data Exchange (ETDEWEB)

    Renken, K.J. (Univ. of Wisconsin, Milwaukee (USA)); Poulikakos, D. (Univ. of Illinois, Chicago (USA))

    1989-02-01

    This paper presents an experimental investigation of boundary-layer forced convective heat transfer from a flat isothermal plate in a packed bed of spheres. Extensive experimental results are reported for the thermal boundary-layer thickness, the temperature field, and the local wall heat flux (represented by the local Nusselt number). Theoretical findings of previous investigations using the Darcy flow model as well as a general model for themomentum equation accouting for flow inertia and macroscopic shear wtih and without variable porosity are used to evaluate the theoretical models. Several trends are revealed regarding the conditions of validity of these flow models. Overall the general flow model including variable porosity appears to perform better, even through the need for serious improvements in modeling becomes apparent.

  17. Pre-qualification of brazed plasma facing components of divertor target elements for ITER like tokamak application

    Energy Technology Data Exchange (ETDEWEB)

    Singh, K.P., E-mail: kpsingh@ipr.res.in [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India); Pandya, Santosh P.; Khirwadkar, S.S.; Patel, Alpesh; Patil, Y.; Buch, J.J.U.; Khan, M.S.; Tripathi, Sudhir; Pandya, Shwetang; Govindrajan, J. [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India); Jaman, P.M.; Rathore, Devendra; Rangaraj, L.; Divakar, C. [Materials Science Division, National Aerospace Laboratories, CSIR, Bangalore, Karnataka (India)

    2011-10-15

    Qualification of tungsten (W) and graphite (C) based brazed plasma facing components (PFCs) is an important R and D area in fusion research. Pre-qualification tests for brazed joints between W-CuCrZr and C-CuCrZr using NDT (IR thermography and ultrasonic test) and thermal fatigue test are attempted. Mockups having good quality brazed joints of W and C based PFCs were identified using NDT. Subsequently, thermal fatigue test was performed on the identified mockups. All brazed tiles of W based PFC mockups could withstand thermal fatigue test, however, few tiles of C based PFC mockup were found detached. Thermal analyses of mockups are performed using finite element analysis (ANSYS) software to simulate the thermal hydraulic condition with 10 MW/m{sup 2} uniform heat flux. Details about experimental and computational work are presented here.

  18. Interfacial reaction product and mechanical properties of the electron beam brazed K465 Ni-based superalloy joints

    Institute of Scientific and Technical Information of China (English)

    Wang Gang; Zhang Binggang; He Jingshan; Feng Jicai; Wu Yingjie

    2008-01-01

    Ni-based superalloy K465 is brazed with BNi-2 filler metal by vacuum electron beam brazing (VEBB). In process of VEBB, effects of processing primary parameters on shear strength of joints are investigated. Microstructure of the brazed joint with BNi-2 filler metal is studied by means of scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The results show that the structure of brazed seam consists of a large amount of Ni-based γ solid solution, Ni3Al (γ′), Ni3B, WB, CrB, and a small quantity of WC, NbC. The maximum shear strength of the joint is 398 MPa when the beam current of welding is 2.6 mA, heating time is 480 s and focused current is 1 800 mA.

  19. DRY/WET PERFORMANCE OF A PLATE-FIN AIR COOLED HEAT EXCHANGER WITH CONTINUOUS CORRUGATED FINS

    Science.gov (United States)

    The report describes work to (1) determine experimentally the performance and operating characteristics of a plate-fin heat exchanger during dry/wet or 'deluge' operation and (2) continue developing the deluge heat/mass transfer model. This work supports the improvement of power ...

  20. Experimental Study on Heat Transfer and Pressure Drop Characteristics of Four Types of Plate Fin-and-Tube Heat Exchanger Surfaces

    Institute of Scientific and Technical Information of China (English)

    1994-01-01

    In this paper,air side heat transfer and pressure drop characteristics of twelve three-row plate fin-and-tube heat exchanger cores of four types of fin configurations have been experimentally investigated .The heat transfer and friction factor correlations for the twelve cores are provided in a wide range of Reynolds number.It is found that in the range of Reynolds number tested.the Nusselt number of the slotted fin surface is the largest and that of the plain plate fin is the lowest while the Nusselt numbers of two types of wavy fins are somewhere in between.

  1. Forced convection on a heated horizontal flat plate with finite thermal conductivity in a non-Darcian porous medium

    Energy Technology Data Exchange (ETDEWEB)

    Luna, N. [Direccion de Operacion Petrolera, Direccion General de Exploracion y Explotacion de Hidrocarburos, Secretaria de Energia, 03100 Mexico DF (Mexico); Mendez, F. [Facultad de Ingenieria, UNAM, 04510 Mexico DF (Mexico)

    2005-07-01

    The steady-state analysis of conjugated heat transfer process for the hydrodynamically developed forced convection flow on a heated flat plate embedded in a porous medium is studied. The governing equations for the fluid-saturated porous medium are solved analytically using the integral boundary layer approximation. This integral solution is coupled to the energy equation for the flat plate, where the longitudinal heat conduction effects are taken into account. The resulting equations are then reduced to an integro-differential equation which is solved by regular perturbation techniques and numerical methods. The analytical and numerical predictions for the temperature profile of the plate and appropriate local and average Nusselt numbers are plotted for finite values of the conduction parameter, {alpha}, which represents the presence of the longitudinal heat conduction effects. (authors)

  2. Numerical and experimental analysis of heat transfer in injector plate of hydrogen peroxide hybrid rocket motor

    Science.gov (United States)

    Cai, Guobiao; Li, Chengen; Tian, Hui

    2016-11-01

    This paper is aimed to analyze heat transfer in injector plate of hydrogen peroxide hybrid rocket motor by two-dimensional axisymmetric numerical simulations and full-scale firing tests. Long-time working, which is an advantage of hybrid rocket motor over conventional solid rocket motor, puts forward new challenges for thermal protection. Thermal environments of full-scale hybrid rocket motors designed for long-time firing tests are studied through steady-state coupled numerical simulations of flow field and heat transfer in chamber head. The motor adopts 98% hydrogen peroxide (98HP) oxidizer and hydroxyl-terminated poly-butadiene (HTPB) based fuel as the propellants. Simulation results reveal that flowing liquid 98HP in head oxidizer chamber could cool the injector plate of the motor. The cooling of 98HP is similar to the regenerative cooling in liquid rocket engines. However, the temperature of the 98HP in periphery portion of the head oxidizer chamber is higher than its boiling point. In order to prevent the liquid 98HP from unexpected decomposition, a thermal protection method for chamber head utilizing silica-phenolics annular insulating board is proposed. The simulation results show that the annular insulating board could effectively decrease the temperature of the 98HP in head oxidizer chamber. Besides, the thermal protection method for long-time working hydrogen peroxide hybrid rocket motor is verified through full-scale firing tests. The ablation of the insulating board in oxygen-rich environment is also analyzed.

  3. Fabrication of a tantalum neutral source heat exchanger

    International Nuclear Information System (INIS)

    The fabrication and testing of the Neutral Source Heat Exchanger (NSHE), a device required for a plutonium isotope separation pilot plant are described. The unit is a circular water-cooled tantalum plate which will have plutonium cast onto it. After the plutonium is cast and machined to final shape, the assembly will serve as a sputtering substrate for the separation process. The cooling water flow path is unique (adjacent logarithmic spirals terminating 180 degress apart) and created several fabrication and testing challenges. A photograph of the lower plate, showing the water channel geometry and brazing filler material, is shown

  4. Nondestructive test of brazed cooling tubes of prototype bolometer camera housing using active infrared thermography.

    Science.gov (United States)

    Tahiliani, Kumudni; Pandya, Santosh P; Pandya, Shwetang; Jha, Ratneshwar; Govindarajan, J

    2011-01-01

    The active infrared thermography technique is used for assessing the brazing quality of an actively cooled bolometer camera housing developed for steady state superconducting tokamak. The housing is a circular pipe, which has circular tubes vacuum brazed on the periphery. A unique method was adopted to monitor the temperature distribution on the internal surface of the pipe. A stainless steel mirror was placed inside the pipe and the reflected IR radiations were viewed using an IR camera. The heat stimulus was given by passing hot water through the tubes and the temperature distribution was monitored during the transient phase. The thermographs showed a significant nonuniformity in the brazing with a contact area of around 51%. The thermography results were compared with the x-ray radiographs and a good match between the two was observed. Benefits of thermography over x-ray radiography testing are emphasized. PMID:21280850

  5. CODING, EVALUATION, AND OPTIMUM SELECTION OF NANOFLUID IN PLATE HEAT EXCHANGER USING MADM APPROACH

    Directory of Open Access Journals (Sweden)

    SANDEEP KUMAR

    2014-08-01

    Full Text Available Nanofluids open new window for energy efficient thermal equipment that brings more facilities, options, opportunities and better performance in the area of heat transfer. There are large varieties of available nanofluids that are being used in various Plate heat exchangers. In recent years due to increased alternates of nanofluid, a challenge or complexity is being faced to select of best nanofluid for a particular heat exchanger in a particular application. The paper attempts to address some of the issues faced during evaluation and application of nanofluids for heat exchangers. The method proposes an attribute based specification, evaluation, comparison and ranking scheme for in depth understanding by decision makers. The multiple attribute decision making process reduce a number of pertinent attributes into a single numerical index to take some of these decisions. The problem of different units, magnitudes and applications is also addressed in the method. The sensitivity analysis of attributes helps to improve the suitability and performance of nanofluids. The selection procedure, mathematical model with graphical method of the same procedure is illustrated with the help of an example at the end.

  6. Investigating the effect of non-similar fins in thermoeconomic optimization of plate fin heat exchanger

    International Nuclear Information System (INIS)

    Thermoeconomic optimization of plate fin heat exchanger with similar (SF) and different (DF) or non-similar fin in each side is presented in this work. For this purpose, both heat exchanger effectiveness and total annual cost (TAC) are optimized simultaneously using multi-objective particle swarm optimization algorithm. The above procedure is performed for various mass flow rates in each side. The optimum results reveal that no thermoeconomic improvement is observed in the case of same mass flow rate in each side while both effectiveness and TAC are improved in the case of different mass flow rate. For example, effectiveness and TAC are improved 0.95% and 10.17% respectively, for the DF compared with SF. In fact, the fin configuration should be selected more compact in a side with lower mass flow rate compared with the other side in the thermoeconomic viewpoint. Furthermore, for the thermodynamic optimization viewpoint both SF and DF have the same optimum result while for the economic (or thermoeconomic) optimization viewpoint, the significant decrease in TAC is accessible in the case of DF compared with SF. - Highlights: • Thermoeconomic modeling of compact heat exchanger. • Selection of fin and heat exchanger geometries as nine decision variables. • Applying MOPSO algorithm for multi objective optimization. • Considering the similar and different fin specification in each side. • Investigation of optimum design parameters for various mass flow rates

  7. Forced Convective Heat Transfer in a Plate Channel Filled with Solid Particles

    Institute of Scientific and Technical Information of China (English)

    Pei-XueJiang; Ze-PeiRen; 等

    1996-01-01

    A numerical study of fluid flow and convective heat transfer in a plate channel filled with solid(metallic)perticles is presented in this paper,The study uses the thermal equilibrium model and a newly developed numerical model which does not assume idealized local thermal equilibrium between the solid particles and the fluid.The numerical simulation results are compared with the experimental data in reference[2].The paper investigates the effects of the assumption of local thermal equilibrium versus non-thermal equilibrium,the thermal conductivity of the solid particles and the particle diameter on convective heat transfer.For the conditions studied.the convective heat transfer and the temperature filed assuming local thermal equilibrium are much different from that for the non-thermal equilibrium assumption when the difference between the solid and fluid thermal conductivities is large,The relative values of the thermal conductivities of the solid particles and the fluid also have a profound effect on the temperature distribution in the channel.The pressure drop decreases as the particle diameter increases and the convective heat transfer coefficient may decrease of increase as the particle diameter increasws depending on the values of ε,λs,λf,λd,αu,ρu.

  8. Inline Array Jet Impingement Cooling Using Al2O3 / Water Nanofluid In A Plate Finned Electronic Heat Sink

    Directory of Open Access Journals (Sweden)

    R. Reji Kumar

    2016-07-01

    Full Text Available - Jet impingement cooling is a technique used for cooling the electronic systems. In this work, heat transfer and pressure drop characteristics of deionized water and Al2O3/water nanofluid in an electronic heat sink having aluminium plate fins and provision for jet impingement cooling have been studied. A novel heat sink contains two rows of plate fins of size 29mm x 24mm x 0.56mm. A thin plate having 110 holes of diameter 2.5 mm is used to produce number of jets. The plate is kept inside the heat sink in such a way that H/dn is 5.2 mm and adjacent jet spacing is 2mm. The overall dimension of the heat sink is 60x60x 65 mm. For this work we prepared a Al2O3/water nanofluid by dispersing specified quantity of nanoparticles in to deionized water by using a ultrasonic bath. Experiments were conducted under constant heat flux condition and the volume flow rate of the fluid was in the range of 1.315 to 2.778. It is found from the results that the nanofluid removes heat better than water in the jet impingement cooling with very low rise in pressure drop.

  9. Experimental investigation of heat transfer and friction factor in a corrugated plate heat exchanger

    Directory of Open Access Journals (Sweden)

    Shive Dayal Pandey, V.K. Nema

    2011-03-01

    Full Text Available Experiments are conducted to determine the heat transfer characteristics for fully developed flow of air and water flowing in alternate corrugated ducts with an inter-wall spacing equal to the corrugation height. The friction factor is found for air channel. The test section was formed by three identical corrugated channels having corrugation angle of 30 degree with cold air flowing in the middle one and hot water equally divided in the adjacent channels. Sinusoidal wavy arcs connected with tangential flat portions make the said corrugation angle with transverse direction. The Reynolds number based on hydraulic diameter varied from 750 to 3200 for water and from 16900 to 68000 for air by changing the mass flow rates of the two fluids. The Prandtl numbers were approximately constant at 2.55 for water and 0.7 for air. The various correlations are obtained Num=0.247Re^0.83 for water, Num=66.686Re^0.18 and friction factor f = 0.644 / Re^0.18 for air.

  10. Magnetohydrodynamic Free Convention Flow of a Heat Generating Fluid past a Semi-Infinite Vertical Porous Plate with Variable Suction

    Directory of Open Access Journals (Sweden)

    Nicholas Mutua

    2013-06-01

    Full Text Available In this paper, a magnetohydrodynamic convection flow of an electrically conducting heat generating fluid past a semi-infinite vertical porous plate with variable suction is considered. The fluid flow is unsteady and a variable magnetic field is transversely applied to the plate. Evaluation of velocity gradients, temperature gradients and concentration gradients across the plate is done. Observations and discussions of the effects of various parameters on flow variables are done. The non-dimensional parameters observed and discussed are Hall parameter, M; Magnetic number, M2; Eckert number, Ec; Rotational parameter, Er; Suction parameter, S and Injection parameter, w. The velocity profiles, temperature profiles and concentration profiles are presented graphically for both convectional heating and free convectional cooling of the plate. The skin friction and rate of heat transfer values are obtained and presented in tables. For free convectional heating and cooling of the plate, the Grashof number is taken as constants -5 and 5 respectively. Prandtl number is 0.71 which corresponds to air. The variation of the parameters mentioned above is noted to increase or decrease or had no effect on the skin friction, mass transfer, rate of heat transfer, the velocity profiles, concentration profiles and temperature profiles. 

  11. Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

    Energy Technology Data Exchange (ETDEWEB)

    Klotz, Ulrich E. [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)], E-mail: klotz@fem-online.de; Liu Chunlei [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland); Khalid, Fazal A. [Faculty of Metallurgy and Materials Engineering, GIK Institute, Topi, NWFP (Pakistan); Elsener, Hans-Rudolf [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)

    2008-11-15

    Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time.

  12. Brazing of Stainless Steels to Yttria Stabilized Zirconia (YSZ) Using Silver -Base Brazes

    Science.gov (United States)

    Singh, Mrityunjay; Shpargel, Tarah P.; Asthana, Rajiv

    2005-01-01

    Three silver-base brazes containing either noble metal palladium (Palcusil-10 and Palcusil-15) or active metal titanium (Ticusil) were evaluated for high-temperature oxidation resistance, and their effectiveness in joining yttria stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel. Thermogravimetric analysis (TGA), and optical- and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS) were used to evaluate the braze oxidation behavior and the structure and chemistry of the YSZ/braze/steel joints. The effect of the braze type and processing conditions on the interfacial microstructure and composition of the joint regions is discussed with reference to the chemical changes that occur at the interface. It was found that chemical interdiffusion of the constituents of YSZ, steel and the brazes led to compositional changes and/or interface reconstruction, and metallurgically sound joints.

  13. Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

    International Nuclear Information System (INIS)

    Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time

  14. Modeling the dynamic operation of a small fin plate heat exchanger – parametric analysis

    Directory of Open Access Journals (Sweden)

    Motyliński Konrad

    2015-09-01

    Full Text Available Given its high efficiency, low emissions and multiple fuelling options, the solid oxide fuel cells (SOFC offer a promising alternative for stationary power generators, especially while engaged in micro-combined heat and power (μ-CHP units. Despite the fact that the fuel cells are a key component in such power systems, other auxiliaries of the system can play a critical role and therefore require a significant attention. Since SOFC uses a ceramic material as an electrolyte, the high operating temperature (typically of the order of 700–900 °C is required to achieve sufficient performance. For that reason both the fuel and the oxidant have to be preheated before entering the SOFC stack. Hot gases exiting the fuel cell stack transport substantial amount of energy which has to be partly recovered for preheating streams entering the stack and for heating purposes. Effective thermal integration of the μ-CHP can be achieved only when proper technical measures are used. The ability of efficiently preheating the streams of oxidant and fuel relies on heat exchangers which are present in all possible configurations of power system with solid oxide fuel cells. In this work a compact, fin plate heat exchanger operating in the high temperature regime was under consideration. Dynamic model was proposed for investigation of its performance under the transitional states of the fuel cell system. Heat exchanger was simulated using commercial modeling software. The model includes key geometrical and functional parameters. The working conditions of the power unit with SOFC vary due to the several factors, such as load changes, heating and cooling procedures of the stack and others. These issues affect parameters of the incoming streams to the heat exchanger. The mathematical model of the heat exchanger is based on a set of equations which are simultaneously solved in the iterative process. It enables to define conditions in the outlets of both the hot and the

  15. Modeling the dynamic operation of a small fin plate heat exchanger - parametric analysis

    Science.gov (United States)

    Motyliński, Konrad; Kupecki, Jakub

    2015-09-01

    Given its high efficiency, low emissions and multiple fuelling options, the solid oxide fuel cells (SOFC) offer a promising alternative for stationary power generators, especially while engaged in micro-combined heat and power (μ-CHP) units. Despite the fact that the fuel cells are a key component in such power systems, other auxiliaries of the system can play a critical role and therefore require a significant attention. Since SOFC uses a ceramic material as an electrolyte, the high operating temperature (typically of the order of 700-900 °C) is required to achieve sufficient performance. For that reason both the fuel and the oxidant have to be preheated before entering the SOFC stack. Hot gases exiting the fuel cell stack transport substantial amount of energy which has to be partly recovered for preheating streams entering the stack and for heating purposes. Effective thermal integration of the μ-CHP can be achieved only when proper technical measures are used. The ability of efficiently preheating the streams of oxidant and fuel relies on heat exchangers which are present in all possible configurations of power system with solid oxide fuel cells. In this work a compact, fin plate heat exchanger operating in the high temperature regime was under consideration. Dynamic model was proposed for investigation of its performance under the transitional states of the fuel cell system. Heat exchanger was simulated using commercial modeling software. The model includes key geometrical and functional parameters. The working conditions of the power unit with SOFC vary due to the several factors, such as load changes, heating and cooling procedures of the stack and others. These issues affect parameters of the incoming streams to the heat exchanger. The mathematical model of the heat exchanger is based on a set of equations which are simultaneously solved in the iterative process. It enables to define conditions in the outlets of both the hot and the cold sides

  16. Current practices for ultrasonic and radiographic examination of tubes, tube plates and tube-plate welds of tube bundles in heat exchangers. Chapter 3

    International Nuclear Information System (INIS)

    The chapter describes the ultrasonic and radiographic inspection procedures that are applied to heat exchanger tube bundles. The inspection process starts with the ultrasonic examination of the tubes and tube plates during manufacture, followed by radiography of the tube-to-tube-plate welds during fabrication of the tube bundle. Ultrasonic methods are explained for welds which are amenable to this type of inspection. For the in-service inspection of tube bundles the chapter relates the authors' experiences on the ultrasonic inspection of tubes and tube plates in the Prototype Fast Breeder Reactor at Dounreay. At the end of the chapter some comments are made about future ultrasonic and radiographic developments for tube bundles. (author)

  17. Free Convective Fluctuating MHD Flow through Porous Media Past a Vertical Porous Plate with Variable Temperature and Heat Source

    Directory of Open Access Journals (Sweden)

    A. K. Acharya

    2014-01-01

    Full Text Available Free convective magnetohydrodynamics (MHD flow of a viscous incompressible and electrically conducting fluid past a hot vertical porous plate embedded in a porous medium in the presence of heat source has been studied in this paper. The temperature of the plate varies both in space and time. The main objective of this paper is to study the effect of porosity of the medium coupled with the variation of plate temperature with regard to space and in time. The effect of pertinent parameters characterizing the flow has been presented through the graphs. It is important to record that the presence of porous media has no significant contribution to the flow characteristics and viscous dissipation compensates for the heating and cooling of the plate due to convective current.

  18. Evaluation of crack arrest fracture toughness of parent plate, weld metal and heat affected zone of BIS 812 EMA ship plate steel

    Science.gov (United States)

    Burch, I. A.

    1993-10-01

    The steel chosen for the pressure hull of the Collins class submarine has undergone evaluation to compare the crack arrest fracture toughness, K(Ia), of the parent plate with that of weld metal and heat affected zone. The tests were conducted over a range of subzero temperatures on specimens slightly outside the ASTM standard test method specimen configuration. Shallow face grooved specimens were used to vary the propagating crack velocity from that of non face grooved specimens and determine if K(Ia), is sensitive to changes in crack velocity. The weld metal, heat affected zone (HAZ), and parent plate were assessed to determine if the welding process had a deleterious effect on the crack arrest properties of this particular steel. Tests on each of these regions revealed that, for the combination of parent plate, welding procedure and consumables, no adverse effect on crack arrest properties was encountered. Crack arrest fracture toughness of the weld metal and HAZ was superior to that of the parent plate at comparable temperatures.

  19. Numerical Study Of The Heat Transfer Phenomenon Of A Rectangular Plate Including Void, Notch Using Finite Difference Technique

    Science.gov (United States)

    Deb Nath, S. K.; Peyada, N. K.

    2015-12-01

    In the present study, we have developed a code using Matlab software for solving a rectangular aluminum plate having void, notch, at different boundary conditions discretizing a two dimensional (2D) heat conduction equation by the finite difference technique. We have solved a 2D mixed boundary heat conduction problem analytically using Fourier integrals (Deb Nath et al., 2006; 2007; 2007; Deb Nath and Ahmed, 2008; Deb Nath, 2008; Deb Nath and Afsar, 2009; Deb Nath and Ahmed, 2009; 2009; Deb Nath et al., 2010; Deb Nath, 2013) and the same problem is also solved using the present code developed by the finite difference technique (Ahmed et al., 2005; Deb Nath, 2002; Deb Nath et al., 2008; Ahmed and Deb Nath, 2009; Deb Nath et al., 2011; Mohiuddin et al., 2012). To verify the soundness of the present heat conduction code results using the finite difference method, the distribution of temperature at some sections of a 2D heated plate obtained by the analytical method is compared with those of the plate obtained by the present finite difference method. Interpolation technique is used as an example when the boundary of the plate does not pass through the discretized grid points of the plate. Sometimes hot and cold fluids are passed through rectangular channels in industries and many types of technical equipment. The distribution of temperature of plates including notches, slots with different temperature boundary conditions are studied. Transient heat transfer in several pure metallic plates is also studied to find out the required time to reach equilibrium temperature. So, this study will help find design parameters of such structures.

  20. Numerical Study Of The Heat Transfer Phenomenon Of A Rectangular Plate Including Void, Notch Using Finite Difference Technique

    Directory of Open Access Journals (Sweden)

    Deb Nath S.K.

    2015-12-01

    Full Text Available In the present study, we have developed a code using Matlab software for solving a rectangular aluminum plate having void, notch, at different boundary conditions discretizing a two dimensional (2D heat conduction equation by the finite difference technique. We have solved a 2D mixed boundary heat conduction problem analytically using Fourier integrals (Deb Nath et al., 2006; 2007; 2007; Deb Nath and Ahmed, 2008; Deb Nath, 2008; Deb Nath and Afsar, 2009; Deb Nath and Ahmed, 2009; 2009; Deb Nath et al., 2010; Deb Nath, 2013 and the same problem is also solved using the present code developed by the finite difference technique (Ahmed et al., 2005; Deb Nath, 2002; Deb Nath et al., 2008; Ahmed and Deb Nath, 2009; Deb Nath et al., 2011; Mohiuddin et al., 2012. To verify the soundness of the present heat conduction code results using the finite difference method, the distribution of temperature at some sections of a 2D heated plate obtained by the analytical method is compared with those of the plate obtained by the present finite difference method. Interpolation technique is used as an example when the boundary of the plate does not pass through the discretized grid points of the plate. Sometimes hot and cold fluids are passed through rectangular channels in industries and many types of technical equipment. The distribution of temperature of plates including notches, slots with different temperature boundary conditions are studied. Transient heat transfer in several pure metallic plates is also studied to find out the required time to reach equilibrium temperature. So, this study will help find design parameters of such structures.

  1. Critical heat flux analysis on change of plate temperature and cooling water flow rate for rectangular narrow gap with bilateral-heated cases

    International Nuclear Information System (INIS)

    Boiling heat transfer phenomena on rectangular narrow gap was related to the safety of nuclear reactors. Research done in order to study the safety of nuclear reactors in particular relating to boiling heat transfer and useful on the improvement of next-generation reactor designs. The research focused on calculation of the heat flux during the cooling process in rectangular narrow gap size 1.0 mm. with initial temperatures 200°C. 400°C, and 600°C, also the flow rates of cooling water 0,1 liters/second. 0,2 liters/second. and 0,3 liters/second. Experiments carried out by injecting water at a certain flow rate with the water temperature 85°C. Transient temperature measurement data recorded by the data acquisition system. Transient temperature measurement data is used to calculate the flux of heat gain is then used to obtain the heat transfer coefficient. This research aimed to obtain the correlation between critical heat flux and heat transfer coefficient to changes in temperatures and water flow rates for bilaterally-heated cases on rectangular narrow gap. The results obtained for a constant cooling water flow rate, critical heat flux will increase when hot plate temperature also increased. While on a constant hot plate temperature, coefficient heat transfer will increase when cooling water flow rate also increased. Thus it can be said that the cooling water flow rate and temperature of the hot plate has a significant effect on the critical heat flux and heat transfer coefficient resulted in quenching process of vertical rectangular narrow gap with double-heated cases. (author)

  2. Effect of Mg Content on the Microstructure and Toughness of Heat-Affected Zone of Steel Plate after High Heat Input Welding

    Science.gov (United States)

    Xu, Long-Yun; Yang, Jian; Wang, Rui-Zhi; Wang, Yu-Nan; Wang, Wan-Lin

    2016-07-01

    The effect of Mg content on the microstructure and toughness of the heat-affected zone (HAZ) of steel plates after high heat input welding was investigated by means of welding thermal simulation test and in situ observation through high-temperature laser scanning confocal microscopy. It was found that with the increase of Mg content in the steel, the former austenite grain sizes were greatly decreased and the mainly microstructural constituents in HAZ were changed from the brittle constituents of Widmanstätten ferrite, ferrite side plate and upper bainite to the ductile constituents of intragranular acicular ferrite and polygonal ferrite. The proportion of grain boundary ferrite was decreased greatly with the further addition of Mg from 27 to 99 ppm. As a result, the HAZ toughness after welding with heat input of 400 kJ cm-1 is increased with increasing Mg content in the steel plate.

  3. Heat transfer in a low latitude flat-plate solar collector

    Directory of Open Access Journals (Sweden)

    Oko C.O.C.

    2012-01-01

    Full Text Available Study of rate of heat transfer in a flat-plate solar collector is the main subject of this paper. Measurements of collector and working fluid temperatures were carried out for one year covering the harmattan and rainy seasons in Port Harcourt, Nigeria, which is situated at the latitude of 4.858oN and longitude of 8.372oE. Energy balance equations for heat exchanger were employed to develop a mathematical model which relates the working fluid temperature with the vital collector geometric and physical design parameters. The exit fluid temperature was used to compute the rate of heat transfer to the working fluid and the efficiency of the transfer. The optimum fluid temperatures obtained for the harmattan, rainy and yearly (or combined seasons were: 317.4, 314.9 and 316.2 [K], respectively. The corresponding insolation utilized were: 83.23, 76.61 and 79.92 [W/m2], respectively, with the corresponding mean collector efficiency of 0.190, 0.205 and 0.197 [-], respectively. The working fluid flowrate, the collector length and the range of time that gave rise to maximum results were: 0.0093 [kg/s], 2.0 [m] and 12PM - 13.00PM, respectively. There was good agreement between the computed and the measured working fluid temperatures. The results obtained are useful for the optimal design of the solar collector and its operations.

  4. A screening method for the optimal selection of plate heat exchanger configurations

    Directory of Open Access Journals (Sweden)

    Pinto J.M.

    2002-01-01

    Full Text Available An optimization method for determining the best configuration(s of gasketed plate heat exchangers is presented. The objective is to select the configuration(s with the minimum heat transfer area that still satisfies constraints on the number of channels, the pressure drop of both fluids, the channel flow velocities and the exchanger thermal effectiveness. The configuration of the exchanger is defined by six parameters, which are as follows: the number of channels, the numbers of passes on each side, the fluid locations, the feed positions and the type of flow in the channels. The resulting configuration optimization problem is formulated as the minimization of the exchanger heat transfer area and a screening procedure is proposed for its solution. In this procedure, subsets of constraints are successively applied to eliminate infeasible and nonoptimal solutions. Examples show that the optimization method is able to successfully determine a set of optimal configurations with a minimum number of exchanger evaluations. Approximately 5 % of the pressure drop and channel velocity calculations and 1 % of the thermal simulations are required for the solution.

  5. Analysis technology in the thick plate free drop impact, heat and thermal stress of the cask for radioactive material transport

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Dew Hey [Korea Institute of Nuclear and Safety, Taejon (Korea, Republic of); Lee, Young Shin; Ryu, Chung Hyun; Kim, Hyun Su; Choi, Kyung Joo; Choi, Young Jin; Lee, Jae Hyung; Na, Jae Yun; Kim, Seong Jong [Chungnam National Univ., Taejon (Korea, Republic of)

    2002-03-15

    In this study, The regulatory condition and analysis condition is analyzed for thick plate free drop, heat and thermal stress analysis to develop the safety assessment technology. Analysis is performed with finite element method which is one of the many analysis methods of the shipping cask. ANSYS, LS-DYNA3D and ABAQUS is suitable for thick plate free drop, heat and thermal stress analysis of the shipping cask. For the analysis model, the KSC-4 that is the shipping cask to transport spent nuclear fuel is investigated. The results of both LS-DYNA3D and ABAQUS for thick plate free drop and the results of ANSYS, LS-DYNA3D and ABAQUS for heat and thermal stress analysis is completely corresponded. And the integrity of the shipping cask is verified. Using this study, the reliable safety assessment technology is supplied to the staff. The efficient and reliable regulatory tasks is performed using the standard safety assessment technology.

  6. Analysis technology in the thick plate free drop impact, heat and thermal stress of the cask for radioactive material transport

    International Nuclear Information System (INIS)

    In this study, The regulatory condition and analysis condition is analyzed for thick plate free drop, heat and thermal stress analysis to develop the safety assessment technology. Analysis is performed with finite element method which is one of the many analysis methods of the shipping cask. ANSYS, LS-DYNA3D and ABAQUS is suitable for thick plate free drop, heat and thermal stress analysis of the shipping cask. For the analysis model, the KSC-4 that is the shipping cask to transport spent nuclear fuel is investigated. The results of both LS-DYNA3D and ABAQUS for thick plate free drop and the results of ANSYS, LS-DYNA3D and ABAQUS for heat and thermal stress analysis is completely corresponded. And the integrity of the shipping cask is verified. Using this study, the reliable safety assessment technology is supplied to the staff. The efficient and reliable regulatory tasks is performed using the standard safety assessment technology

  7. Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

    Directory of Open Access Journals (Sweden)

    Z. Mirski

    2010-01-01

    Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

  8. A comparison of micro-structured flat-plate and cross-cut heat sinks for thermoelectric generation application

    International Nuclear Information System (INIS)

    Highlights: • Plate-fin and cross-cut heat sinks (PFHS, CCHS) are compared for TEG application. • The three-dimensional governing equations for flow and thermoelectrics are solved. • Power generation, pumping power and optimal thermoelectric net power are studied. • Overall net power in the TEG with PFHS is slightly superior to that with CCHS. • Results are in a good agreement with the previous computational studies. - Abstract: Heat sink configuration has strong impact on net power output from thermoelectric generators (TEGs). A weak cooling strategy can even cause negative net power output from the thermoelectric device. However, the net power output can be significantly improved by optimal design of the heat sink. In this study, a micro-structured plate-fin heat sink is compared to a modified design of cross-cut heat sink applied to TEGs over a range of temperatures and thermal conductivities. The particular focus of this study is to explore the net power output from the TEG module. The three-dimensional governing equations for the flow and heat transfer are solved using computational fluid dynamics (CFD) in conjunction with the thermoelectric characteristics of the TEG over a wide range of flow inlet velocities. The results show that at small flow inlet velocity, the maximum net power output in TEG with plate-fin heat sink is higher, while the TEG with cross-cut heat sink has higher maximum net power output at high flow inlet velocity. The maximum net power output is equal in the TEGs with plate-fin heat sink and cross-cut heat sink

  9. A core alternative[Heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Weaver, R.H. [Chart Heat Exchangers, Wisconsin (United States)

    2001-09-01

    The development of the efficient Core-in-kettle heat exchangers by Chart Heat Exchangers as an alternative to shell and tube exchangers is reported, and its use as condensers and reboilers in ethylene plants and refrigerant condensers and chillers in natural gas processing and liquid natural gas (LNG) plants are discussed. The novel technology is described with details given of the replacement of the tube bundle with a Chart brazed aluminium plate-fin heat exchanger core, the operation of the exchanger, the savings achieved by installing these heat exchangers in new or existing plants, and Core-in-Kettle retrofits of existing shell and tube heat exchangers. The limitations of the use of Core-in-Kettle heat exchangers to clean fluids typical of hydrocarbon processing, and temperature and pressure limitations are noted.

  10. The effect of a homogenizing optic on residual stresses and shear strength of laser brazed ceramic/steel-joints

    Science.gov (United States)

    Südmeyer, I.; Rohde, M.; Besser, H.; Grein, M.; Liesching, B.; Schneider, J.

    2011-03-01

    Oxide and non oxide ceramics (Al2O3, SiC) were brazed to commercial steel with active filler alloys using a CO2-laser (l = 10.64 μm). Two different laser intensity profiles were used for heating up the compound: A laser output beam presenting a Gaussian profile and a homogenized, nearly top head profile were applied for joining the compounds in an Argon stream. The temperature distribution with and without the homogenizing optic was measured during the process and compared to the results of a finite element model simulating the brazing process with the different laser intensity profiles. Polished microsections were prepared for characterization of the different joints by scanning electron micrographs and EDXanalysis. In order to evaluate the effects of the different laser intensity profiles on the compound, the shear strengths of the braze-joints were determined. Additionally residual stresses which were caused by the gradient of thermal expansion between ceramic and metal were determined by finite element modeling. The microsections did not exhibit differences between the joints, which were brazed with different laser profiles. However the shear tests proved, that an explicit increase of compound strength up to 34 MPa of the ceramic/metal joints can be achieved with the top head profile, whereas the joints brazed with the Gaussian profile achieved only shear strength values of 24 MPa. Finally tribological pin-on-disc tests proved the capability of the laser brazed joints with regard to the application conditions.

  11. MHD forced convective laminar boundary layer flow from a convectively heated moving vertical plate with radiation and transpiration effect.

    Science.gov (United States)

    Uddin, Md Jashim; Khan, Waqar A; Ismail, A I Md

    2013-01-01

    A two-dimensional steady forced convective flow of a Newtonian fluid past a convectively heated permeable vertically moving plate in the presence of a variable magnetic field and radiation effect has been investigated numerically. The plate moves either in assisting or opposing direction to the free stream. The plate and free stream velocities are considered to be proportional to x(m) whilst the magnetic field and mass transfer velocity are taken to be proportional to x((m-1)/2) where x is the distance along the plate from the leading edge of the plate. Instead of using existing similarity transformations, we use a linear group of transformations to transform the governing equations into similarity equations with relevant boundary conditions. Numerical solutions of the similarity equations are presented to show the effects of the controlling parameters on the dimensionless velocity, temperature and concentration profiles as well as on the friction factor, rate of heat and mass transfer. It is found that the rate of heat transfer elevates with the mass transfer velocity, convective heat transfer, Prandtl number, velocity ratio and the magnetic field parameters. It is also found that the rate of mass transfer enhances with the mass transfer velocity, velocity ratio, power law index and the Schmidt number, whilst it suppresses with the magnetic field parameter. Our results are compared with the results existing in the open literature. The comparisons are satisfactory. PMID:23741295

  12. MHD forced convective laminar boundary layer flow from a convectively heated moving vertical plate with radiation and transpiration effect.

    Directory of Open Access Journals (Sweden)

    Md Jashim Uddin

    Full Text Available A two-dimensional steady forced convective flow of a Newtonian fluid past a convectively heated permeable vertically moving plate in the presence of a variable magnetic field and radiation effect has been investigated numerically. The plate moves either in assisting or opposing direction to the free stream. The plate and free stream velocities are considered to be proportional to x(m whilst the magnetic field and mass transfer velocity are taken to be proportional to x((m-1/2 where x is the distance along the plate from the leading edge of the plate. Instead of using existing similarity transformations, we use a linear group of transformations to transform the governing equations into similarity equations with relevant boundary conditions. Numerical solutions of the similarity equations are presented to show the effects of the controlling parameters on the dimensionless velocity, temperature and concentration profiles as well as on the friction factor, rate of heat and mass transfer. It is found that the rate of heat transfer elevates with the mass transfer velocity, convective heat transfer, Prandtl number, velocity ratio and the magnetic field parameters. It is also found that the rate of mass transfer enhances with the mass transfer velocity, velocity ratio, power law index and the Schmidt number, whilst it suppresses with the magnetic field parameter. Our results are compared with the results existing in the open literature. The comparisons are satisfactory.

  13. MHD forced convective laminar boundary layer flow from a convectively heated moving vertical plate with radiation and transpiration effect.

    Science.gov (United States)

    Uddin, Md Jashim; Khan, Waqar A; Ismail, A I Md

    2013-01-01

    A two-dimensional steady forced convective flow of a Newtonian fluid past a convectively heated permeable vertically moving plate in the presence of a variable magnetic field and radiation effect has been investigated numerically. The plate moves either in assisting or opposing direction to the free stream. The plate and free stream velocities are considered to be proportional to x(m) whilst the magnetic field and mass transfer velocity are taken to be proportional to x((m-1)/2) where x is the distance along the plate from the leading edge of the plate. Instead of using existing similarity transformations, we use a linear group of transformations to transform the governing equations into similarity equations with relevant boundary conditions. Numerical solutions of the similarity equations are presented to show the effects of the controlling parameters on the dimensionless velocity, temperature and concentration profiles as well as on the friction factor, rate of heat and mass transfer. It is found that the rate of heat transfer elevates with the mass transfer velocity, convective heat transfer, Prandtl number, velocity ratio and the magnetic field parameters. It is also found that the rate of mass transfer enhances with the mass transfer velocity, velocity ratio, power law index and the Schmidt number, whilst it suppresses with the magnetic field parameter. Our results are compared with the results existing in the open literature. The comparisons are satisfactory.

  14. Laminar Forced Convection Heat and Mass Transfer of Humid Air across a Vertical Plate with Condensation

    Institute of Scientific and Technical Information of China (English)

    李成; 李俊明

    2011-01-01

    Condensation of humid air along a vertical plate was numerically investigated, with the mathematical model built on the full boundary layer equations and the film-wise condensation assumption. The velocity, heat and mass transfer characteristics at the gas-liquid interface were numerical analyzed and the results indicated that it was not reasonable to neglect the condensate film from the point of its thickness only. The condensate film thickness, interface temperature drop and the interface tangential velocity affect the physical fields weakly. However, the subcooling and the interface normal velocity were important factors to be considered before the simplification was made. For higher wall temperature, the advective mass transfer contributed much to the total mass transfer. Therefore, the boundary conditions were the key to judge the rationality of neglecting the condensate film for numerical solutions. The numerical results were checked by comparing with experiments and correlations.

  15. Effects of transverse magnetic field on a rotating micropolar fluid between parallel plates with heat transfer

    Science.gov (United States)

    Mehmood, Rashid; Nadeem, S.; Masood, S.

    2016-03-01

    Hydromagnetic flow of a micropolar fluid between two horizontal parallel plates in a rotating system has been investigated. The governing partial differential equations for momentum, energy and micro-rotation are presented and transformed into ordinary differential equations by means of similarity transformations. The solutions for velocity, temperature and micro-rotation profiles are expressed through graphs against various emerging physical parameters such as coupling parameter, viscosity parameter, Hartman number, Reynold number, rotation parameter, porosity parameter and peclet number using optimal homotopy analysis method (OHAM). Local skin friction co-efficient and local heat fluxes are computed analytically using OHAM as well as numerically through mid-point integration scheme and they are found to be in excellent agreement. It has been observed that local skin friction is higher for the case of strong concentration compare to the case of weak concentration. Moreover, influence of strong and weak concentration on Nusselt number is also examined.

  16. Boundary Layer Flow and Heat Transfer of FMWCNT/Water Nanofluids over a Flat Plate

    Directory of Open Access Journals (Sweden)

    Mohammad Reza Safaei

    2016-09-01

    Full Text Available In the present study, the heat transfer and flow of water/FMWCNT (functionalized multi-walled carbon nanotube nanofluids over a flat plate was investigated using a finite volume method. Simulations were performed for velocity ranging from 0.17 mm/s to 1.7 mm/s under laminar regime and nanotube concentrations up to 0.2%. The 2-D governing equations were solved using an in-house FORTRAN code. For a specific free stream velocity, the presented results showed that increasing the weight percentage of nanotubes increased the Nusselt number. However, an increase in the solid weight percentage had a negligible effect on the wall shear stress. The results also indicated that increasing the free stream velocity for all cases leads to thinner boundary layer thickness, while increasing the FMWCNT concentration causes an increase in the boundary layer thickness.

  17. Thermostructural Analysis of Plate-Type Heat Exchanger Prototypes Considering Weld Properties

    Directory of Open Access Journals (Sweden)

    Kee-nam Song

    2012-01-01

    Full Text Available The mechanical properties in a weld zone are different from those in the parent material owing to their different microstructures and residual weld stresses. Welded plate-type heat exchanger prototypes made of Hastelloy-X alloy were manufactured, and performance tests on the prototypes were performed in a small-scale nitrogen gas loop at the Korea Atomic Energy Research Institute. Owing to a lack of mechanical properties in the weld zone, previous research on the strength analyses of the prototypes was performed using the parent material properties. In this study, based on the mechanical properties of Hastelloy-X alloy obtained using an instrumented indentation technique, strength analyses considering the mechanical properties in the weld zone were performed, and the analysis results were compared with previous research. As a result of the comparison, a thermostructural analysis considering the weld material properties is needed to understand the structural behavior and evaluate the structural integrity of the prototype more reliably.

  18. Heat transfer between two parallel porous plates for Couette flow under pressure gradient and Hall current

    Indian Academy of Sciences (India)

    Hazem A Attia; W Abbas; Mostafa A M Abdeen; Ahmed A M Said

    2015-02-01

    The aim of the present paper is to study the unsteady magneto-hydrodynamic viscous Couette flow with heat transfer in a Darcy porous medium between two infinite parallel porous plates considering Hall effect, and temperature dependent physical properties under constant pressure gradient. The parallel plates are assumed to be porous and subjected to a uniform suction from above and injection from below while the fluid is flowing through a porous medium that is assumed to obey Darcy’s law. A numerical solution for the governing nonlinear partial differential equations coupled with set of momentum equations and the energy equation including the viscous and Joule dissipations is adopted. The effect of the porosity of the medium, the Hall current and the temperature dependent viscosity and thermal conductivity on both the velocity and temperature distributions are investigated. It is found that the porosity numberMhas a marked effect on decreasing the velocity distribution (owing to a simultaneous increase in Darcy porous drag). Also the temperature T is decreased considerably with increasing porosity number.With increasing Hall current parameter m, the velocity component u (x-direction) is considerably increased, whereas velocity component w (z-direction) is reduced. Temperatures are decreased in the early stages of flow but effectively increased in the steady state with increasing m.

  19. Dry/wet performance of a plate-fin air-cooled heat exchanger with continuous corrugated fins

    International Nuclear Information System (INIS)

    The performance and operating characteristics of a plate-fin heat exchanger in dry/wet or deluge operations was experimentally determined. Development of the deluge heat/mass transfer model continued. The experiments were conducted in a specially-designed wind tunnel at the PNL. Air that was first heated and humidified to specified conditions was circulated at a controlled rate through a 2 ft x 6 ft heat exchanger module. The heat exchanger used in the tests was a wavy surface, plate fin on tube configuration. Hot water was circulated through the tubes at high flow rates to maintain an essentially isothermal condition on the tube side. Deionized water sprayed on the top of the vertically oriented plate fins was collected at the bottom of the core and recirculated. Instrumentation was provided for measurement of flow rates and thermodynamic conditions in the air, in the core circulation water, and in the deluge water. Measurements of the air side pressure drop and heat rejection rate were made as a function of air flow rate, air inlet temperature and humidity, deluge water flow rate, and the core inclination from the vertical. An overall heat transfer coefficient and an effective deluge film convective coefficient was determined. The deluge model, for predicting heat transfer from a wet finned heat exchanger was further developed and refined, and a major extension of the model was formulated that permits simultaneous calculation of both the heat transfer and evaporation rates from the wetted surface. The experiments showed an increase in the heat rejection rate due to wetting, accompanied by a proportional increase in the air side pressure drop. For operation at the same air side pressure drop, the enhancement ratio Q/sub w//Q/sub d/ varied between 2 and 5 for the conditions tested. Thus, the potential enhancement of heat transfer due to wetting can be substantial

  20. Dry/wet performance of a plate-fin air-cooled heat exchanger with continuous corrugated fins

    Energy Technology Data Exchange (ETDEWEB)

    Hauser, S.G.; Kreid, D.K.; Johnson, B.M.

    1981-01-01

    The performance and operating characteristics of a plate-fin heat exchanger in dry/wet or deluge operations was experimentally determined. Development of the deluge heat/mass transfer model continued. The experiments were conducted in a specially-designed wind tunnel at the PNL. Air that was first heated and humidified to specified conditions was circulated at a controlled rate through a 2 ft x 6 ft heat exchanger module. The heat exchanger used in the tests was a wavy surface, plate fin on tube configuration. Hot water was circulated through the tubes at high flow rates to maintain an essentially isothermal condition on the tube side. Deionized water sprayed on the top of the vertically oriented plate fins was collected at the bottom of the core and recirculated. Instrumentation was provided for measurement of flow rates and thermodynamic conditions in the air, in the core circulation water, and in the deluge water. Measurements of the air side pressure drop and heat rejection rate were made as a function of air flow rate, air inlet temperature and humidity, deluge water flow rate, and the core inclination from the vertical. An overall heat transfer coefficient and an effective deluge film convective coefficient was determined. The deluge model, for predicting heat transfer from a wet finned heat exchanger was further developed and refined, and a major extension of the model was formulated that permits simultaneous calculation of both the heat transfer and evaporation rates from the wetted surface. The experiments showed an increase in the heat rejection rate due to wetting, accompanied by a proportional increase in the air side pressure drop. For operation at the same air side pressure drop, the enhancement ratio Q/sub w//Q/sub d/ varied between 2 and 5 for the conditions tested. Thus, the potential enhancement of heat transfer due to wetting can be substantial.

  1. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC–Co alloy

    International Nuclear Information System (INIS)

    Highlights: ► Ti was required in the filler metal for brazing graphite to WC–Co alloy. ► The shear strength of the joint increased with Ti content up to 1.7 mass%. ► Ti concentrated at the interface of graphite/filler metal. ► TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag–Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC–Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC–Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC–Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  2. Study of Transition from Laminar to Turbulent Boundary Layer on a Tilted Flat Plate Using Heat Transfer Measurements

    Institute of Scientific and Technical Information of China (English)

    E.Sanz; C.Nicot; R.Point; F.Plaza

    2007-01-01

    The boundary layer transition over a flat tilted plate has been studied by means of heat transfer measurements. A heat flux sensor has been developed, in order to measure the efficiency of convective heat transfer for various types of surfaces or flows. Its operation at constant temperature allows direct and fast measurements of heat flux. The present paper reports the development of the sensor and presents its application to the study of transition in a boundary layer depending on the angle of incidence of the external flow. An exponential relationship between critical Reynolds number and pressure gradient parameter has been found.

  3. Enhancement of Heat Transfer in a Liquid Metal Flow past a Thermally Conducting and Oscillating Infinite Flat Plate

    Directory of Open Access Journals (Sweden)

    Puvaneswari Puvaneswari

    2016-01-01

    Full Text Available The effect of conjugation on the enhancement of heat transfer in a liquid metal flow past a thermally conducting and sinusoidally oscillating infinite flat plate, when a constant temperature gradient is superimposed on the fluid, is investigated. The plate is made up of the materials compatible with the liquid metals used and is considered to be of finite thickness. Analytical solutions for the velocity and the temperature of the fluid and the solid are obtained. The effects of thermal conductivity and the thickness of the plate on the total time averaged heat flux transported and the thermal boundary layer thickness are investigated in detail. It is found that the effects of wall thickness and wall thermal conductivity on the heat flux transported depend on their effects on the transverse temperature gradient at any frequency. The optimum value of wall thickness at which the net heat flux transported attains the maximum value, for each fluid and for each wall material under consideration, is reported. A maximum increase of 46.14 % in the heat flux transported can be achieved by optimizing the wall thickness. A maximum convective heat flux of 1.87 × 108W/m2 is achieved using Na with AISI 316 wall. All the results obtained have been compared with the experimental and analytical results reported in the literature and are found to be in good agreement. It is believed that the new insights gained will be of significant use while designing liquid metal heat transfer systems.

  4. Experimental evaluation of an Internal Heat Exchanger in a CO2 subcritical refrigeration cycle with gas-cooler

    OpenAIRE

    Llopis Doménech, Rodrigo; Sanz Kock, Carlos; Cabello López, Ramón; Sánchez García-Vacas, Daniel; Torrella Alcaraz, Enrique

    2015-01-01

    We present the experimental evaluation of an internal heat exchanger or suction-line/liquid-line heat exchanger in a CO2 subcritical refrigeration plant with gas-cooler. The plant, driven by a 1.5kW CO2 semi hermetic compressor, uses brazed plate heat exchangers as condenser, evaporator and internal heat exchanger, an air finned tube gas-cooler and an electronic expansion valves. The evaluation (77 steady- states) covers evaporating temperatures from -40 to -25 oC and condensing temperatures ...

  5. Structural Characterization and Mechanical Properties of As-plated and Heat Treated Electroless Ni-B-P Alloy Coatings

    Directory of Open Access Journals (Sweden)

    P. G. Venkatakrishnan

    2014-05-01

    Full Text Available The Ni-B-P alloy coatings were made autocatalytically (electroless using an alkaline plating bath with nickel chloride hexahydrate (NiCl2.6H2O as the source of nickel ions, sodium borohydride (NaBH4 and sodium hypophosphite (NaH2PO2 as reducing agents and source of boron and phosphorous ions, respectively. The effects of bath concentrations on the plating rate, composition of coating, surface morphology, structural features and microhardness have been studied by varying NaBH4 concentration in the plating bath from 0.2 to 0.8 g/l while keeping NaH2PO2 concentration constant (12 g/l. The plating rate and boron content of the electroless Ni-B-P ternary alloy coatings increased with increasing NaBH4 concentration in the plating bath. The scanning electron microscopic images revealed that the morphology of the coating changed from corn cob structure to coarse cauliflower structure with increasing borohydride concentration in the plating bath. Broadening of X-ray diffraction peak is observed, as the borohydride concentration is increased in the plating bath, which is attributed to the large reduction in the crystallite size of the Ni-B-P alloy coatings. The microhardness values of the coating increased with increasing borohydride concentration in the plating bath. The as-plated Ni-B-P alloy coating containing higher boron content (3.2 wt% shows higher hardness of 700 HV compared to other Ni-B-P alloy coatings. The XRD patterns of heat treated Ni-B-P alloy coatings (500 °C show Ni3B intermetallic peaks along with Ni peaks. The presence of Ni3B intermetallic compound significantly increases the microhardness values of the heat treated Ni-B-P alloy coatings.

  6. 板式脉动热管强化传热方法研究%Research on Enhancing Heat Transfer of Flat Plate Loop Pulsating Heat Pipe

    Institute of Scientific and Technical Information of China (English)

    陈陶菲; 徐德好; 刘向东

    2011-01-01

    To research the method of enhancing heat transfer of flat plate loop pulsating heat pipe,the article compares the heat transfer character of the original heat pipe and the improved one by numerical simulation.Based on the VOF(volume of fluid) method,a three-dimensional unsteady mathematical model was developed to describe the vapor-liquid two-phase flow and phase change heat transfer in the flat plate loop pulsating heat pipe.The two-phase flow pattern transition and the temperature distribution in the flat plate loop pulsating heat pipe under different heat load conditions was numerically investigated using the developed model.The result shows that the heat transfer character of the improved heat pipe can be enhanced under high heat load condition.%为了研究板式脉动热管的传热性能强化的方法,对原型和改进型两种不同板式脉动热管传热特性进行数值分析比较。基于VOF方法建立板式脉动热管汽液两相流动及相变传热三维非稳态数学模型,仿真得到不同加热功率条件下热管内流型演化和温度分布。仿真结果表明,改进型脉动热管在高功率阶段,整体等效热阻小于原型。

  7. High temperature brazing of diamond tools

    Institute of Scientific and Technical Information of China (English)

    YAO Zheng-jun; SU Hong-hua; FU Yu-can; XU Hong-jun

    2005-01-01

    A new brazing technique of diamond was developed. Using this new technique optimum chemical and metallurgical bonding between the diamond grits and the carbon steel can be achieved without any thermal damages to diamond grits. The results of microanalysis and X-ray diffraction analysis reveal that a carbide layer exists between the diamond and the matrix, which consists of Cr3C2, Cr7C3 and Cr23C6. Performance tests show that the brazed diamond core-drill has excellent machining performance. In comparison with traditional electroplated diamond core-drill, the brazed diamond core-drill manufactured using the new developed technique has much higher machining efficiency and much longer operating life.

  8. Silicon high vacuum brazing study and microstructural analysis of the joint formation; Estudo da brasagem de silicio em alto vacuo e analise microestructural da juncao

    Energy Technology Data Exchange (ETDEWEB)

    Santana, E.C.A. [Universidade Estadual Paulista - UNESP, Campus de Guaratingueta, SP (Brazil); Francisco, F.R.; Bagnato, O.R. [Laboratorio Nacional de Luz Sincrotron - LNLS, Campinas, SP (Brazil)], e-mail: erika.santana@lnls.br

    2010-07-01

    On the project of Synchrotron Light Source, silicon-crystal are often used as monochromator and mirrors, to reflect the electrons beam. Silicon is known as a very fragile material, and its optical elements must be designed carefully. Usually, it is bonded in a cooling support made by copper. Thermal contact between the crystal plate and cooling support is made of In-Ga liquid alloy. Due to the difficult of this bonding, brazing tests are being taken with Fe-Ni alloy, in order to improve the silicon mirrors application and performance. Wet ability tests were performed between the silicon plate and commercial fillers. A brazing test was made of silicon and Al12Si, as filler, with Fe-Ni, as base material. Results of microstructure analysis indicated that the braze of a silicon plate is quite promissory. (author)

  9. Design sensitivity analysis of a plate-finned air-cooled condenser for waste heat recovery ORCs

    OpenAIRE

    Kaya, Alihan; Lazova, Marija; De Paepe, Michel

    2015-01-01

    The study is related to the design sensitivity analysis of a plate-finned tube bundle V-shaped air-cooled condenser design problem for a range of representative low-temperature waste heat recovery Organic Rankine Cycle (ORC) cases. An iterative design model is implemented which reveals the thermodynamic and geometric design error margins that occur when different in-tube prediction methods are used. 19 condensation heat transfer correlations are used simultaneously within arrays of geometric ...

  10. Numerical Study Of The Heat Transfer Phenomenon Of A Rectangular Plate Including Void, Notch Using Finite Difference Technique

    OpenAIRE

    Deb Nath S.K.; Peyada N.K.

    2015-01-01

    In the present study, we have developed a code using Matlab software for solving a rectangular aluminum plate having void, notch, at different boundary conditions discretizing a two dimensional (2D) heat conduction equation by the finite difference technique. We have solved a 2D mixed boundary heat conduction problem analytically using Fourier integrals (Deb Nath et al., 2006; 2007; 2007; Deb Nath and Ahmed, 2008; Deb Nath, 2008; Deb Nath and Afsar, 2009; Deb Nath and Ahmed, 2009; 2009; Deb N...

  11. Heat Treatment Process Research on Plate Heat Exchanger Cold Stamped Corrugated Plate%板式换热器冷冲压波纹板片热处理工艺研究

    Institute of Scientific and Technical Information of China (English)

    孙海生; 常春梅; 姬平如

    2015-01-01

    板式换热器传热元件是通过油压机冷冲压而成的不锈钢波纹板片,奥氏体不锈钢板片冷冲压后存在残余应力并且易产生形变马氏体组织,耐腐蚀性能下降. 对厚度1 mm的321奥氏体不锈钢冷冲压波纹板片进行取样开展热处理试验,研究发现,在1050 ℃下保温5 min后进行水冷或风冷可以消除残余应力与恢复等轴的奥氏体组织,最后对工业实际开展板片热处理工艺中可能遇到的难题进行探讨.%Stainless steel corrugated plates as plate heat exchanger heat transfer components were pro-cessed through cold stamping by oil press.There was residual stress in stamped plates after cold stamping, which induced deformation martensite structure.Sampling from 1 mm thick 321 austenitic stainless steel corrugated plates and carrying out heat treatment tests,the study was found that under 1050 ℃holding 5 min then heat water or air cooling could eliminate residual stress and restore the equiaxial austenite crystal grain organization,finally plate heat treatment process may encountering problems were discussed in the following actual industry.

  12. DNS of heat transfer in transitional, accelerated boundary layer flow over a flat plate affected by free-stream fluctuations

    Energy Technology Data Exchange (ETDEWEB)

    Wissink, Jan G. [School of Engineering and Design, Howell Building, Brunel University, Uxbridge UB8 3PH (United Kingdom)], E-mail: jan.wissink@brunel.ac.uk; Rodi, Wolfgang [Institute for Hydromechanics, University of Karlsruhe, Kaiserstr. 12, D-76128 Karlsruhe (Germany)

    2009-10-15

    Direct numerical simulations (DNS) of flow over and heat transfer from a flat plate affected by free-stream fluctuations were performed. A contoured upper wall was employed to generate a favourable streamwise pressure gradient along a large portion of the flat plate. The free-stream fluctuations originated from a separate LES of isotropic turbulence in a box. In the laminar portions of the accelerating boundary layer flow the formation of streaks was observed to induce an increase in heat transfer by the exchange of hot fluid near the surface of the plate and cold fluid from the free-stream. In the regions where the streamwise pressure gradient was only mildly favourable, intermittent turbulent spots were detected which relaminarised downstream as the streamwise pressure gradient became stronger. The relaminarisation of the turbulent spots was reflected by a slight decrease in the friction coefficient, which converged to its laminar value in the region where the streamwise pressure gradient was strongest.

  13. Study of the thermal performance of external and internal finned plate-heat exchangers for nuclear steam generator application

    International Nuclear Information System (INIS)

    The present study points out two main categories of steam generators for nuclear plants with PWR reactor, on one side of the Babcok and Wilcox type, and on the other side of the Westinghouse type. The present study examines, from a recent patent, the possibility to add internal and external fins in the steam generator exchangers of PWR reactors. The finned-plate heat exchanger is first described. The thermal characteristics of a finned-plate and of an exchanger including these plates are tested. The theoretical study and the experiment are both presented. The study deals more particularly with the evaluation of the global heat exchange coefficient that the internal fins allow to improve. The experiment has been carried out for different flow rates and at different temperatures

  14. Numerical analysis on the shoot resistance of heat treated light weight B-grade bulletproof steel plates

    Institute of Scientific and Technical Information of China (English)

    Ma Mingtu; Zhang Jingwen; Zhang Junping

    2014-01-01

    Bulletproof steel plates are widely used for the safety of special vehicles. This paper mainly resear-ches on the shoot resistance of heat treated light weight B-grade bulletproof steel plates through numerical analy-sis. Based on the flow behavior of bulletproof steel plates and bullet at various high strain rates,finite element (FE) model has been set up using ANSYS/LS-DYNA software. The simulation results are compared with the shooting results,which show a good consistency and a high reliability. Therefore,the simulation results are ef-ficient approaches and strategies to decide and select the mechanical property and thickness of bulletproof steel plates,saving a lot of work and the cost of experiments.

  15. Influence of temperature-dependent material properties on heat transfer in the turbulent flow over a flat plate

    Science.gov (United States)

    Wehle, F.; Brandt, F.

    The influence of temperature dependence of material properties on heat transfer in a turbulent plate boundary layer is investigated using differential equations for the velocity and temperature fields of even, steady, and compressible boundary layer flows. The results are compared with the well-known material property correction factors of Zhukauskas (1966), Sieder and Tate (1936), and Hufschmidt and Bruck (1968).

  16. Methods to Predict Stresses in Cutting Inserts Brazed Using Iron-Carbon Brazing Alloy

    Science.gov (United States)

    Konovodov, V. V.; Valentov, A. V.; Retuynskiy, O. Yu; Esekuev, Sh B.

    2016-04-01

    This work describes a method for predicting residual and operating stresses in a flat-form tool insert made of tungsten free carbides brazed using iron-carbon alloy. According to the studies’ results it is concluded that the recommendations relating to the limitation of a melting point of tool brazing alloys (950-1100°C according to different data) are connected with a negative impact on tools as a composite made of dissimilar materials rather than on hard alloys as a tool material. Due to the cooling process stresses inevitably occur in the brazed joint of dissimilar materials, and these stresses increase with the higher solidification temperature of the brazing alloy.

  17. MHD Heat and Mass Transfer of Chemical Reaction Fluid Flow over a Moving Vertical Plate in Presence of Heat Source with Convective Surface Boundary Condition

    Directory of Open Access Journals (Sweden)

    B. R. Rout

    2013-01-01

    Full Text Available This paper aims to investigate the influence of chemical reaction and the combined effects of internal heat generation and a convective boundary condition on the laminar boundary layer MHD heat and mass transfer flow over a moving vertical flat plate. The lower surface of the plate is in contact with a hot fluid while the stream of cold fluid flows over the upper surface with heat source and chemical reaction. The basic equations governing the flow, heat transfer, and concentration are reduced to a set of ordinary differential equations by using appropriate transformation for variables and solved numerically by Runge-Kutta fourth-order integration scheme in association with shooting method. The effects of physical parameters on the velocity, temperature, and concentration profiles are illustrated graphically. A table recording the values of skin friction, heat transfer, and mass transfer at the plate is also presented. The discussion focuses on the physical interpretation of the results as well as their comparison with previous studies which shows good agreement as a special case of the problem.

  18. Local distribution of wall static pressure and heat transfer on a smooth flat plate impinged by a slot air jet

    Science.gov (United States)

    Adimurthy, M.; Katti, Vadiraj V.

    2016-06-01

    Local distribution of wall static pressure and heat transfer on a smooth flat plate impinged by a normal slot air jet is experimental investigated. Present study focuses on the influence of jet-to-plate spacing (Z/D h ) (0.5-10) and Reynolds number (2500-20,000) on the fluid flow and heat transfer distribution. A single slot jet with an aspect ratio (l/b) of about 22 is chosen for the current study. Infrared Thermal Imaging technique is used to capture the temperature data on the target surface. Local heat transfer coefficients are estimated from the thermal images using `SMART VIEW' software. Wall static pressure measurement is carried out for the specified range of Re and Z/D h . Wall static pressure coefficients are seen to be independent of Re in the range between 5000 and 15,000 for a given Z/D h . Nu values are higher at the stagnation point for all Z/D h and Re investigated. For lower Z/D h and higher Re, secondary peaks are observed in the heat transfer distributions. This may be attributed to fluid translating from laminar to turbulent flow on the target plate. Heat transfer characteristics are explained based on the simplified flow assumptions and the pressure data obtained using Differential pressure transducer and static pressure probe. Semi-empirical correlation for the Nusselt number in the stagnation region is proposed.

  19. Brazing of photocathode RF gun structures in Hydrogen atmosphere: Process qualification, effect of brazing on RF properties and vacuum compatibility

    International Nuclear Information System (INIS)

    In this paper, we report on the development of a brazing process for an ultra-high vacuum (UHV) compatible photocathode RF gun structure developed at our Centre. The choice of brazing alloy and its form, brazing clearance between parts to be joined and the brazing cycle adopted have been qualified through metallographic examination of identical joints on an OFE copper prototype that was cut open after brazing. The quality of brazed joint not only affects the UHV compatibility of the gun, but also influences the RF parameters finally achieved. A 2-D electromagnetic code, SUPERFISH, was used to predict the variation in RF parameters before and after brazing considering actual brazing clearances provided between the parts to be joined. Results obtained from low power RF measurements on the brazed gun structure confirm the integrity of the brazed joints and show good agreement with those predicted by electromagnetic simulations. The brazed gun structure has been leak-tested and pumped down to a vacuum level limited by the vacuum compatibility of the flange-fittings employed in the setup.

  20. Heat transfer and flow analysis of nanofluid flow between parallel plates in presence of variable magnetic field using HPM

    Energy Technology Data Exchange (ETDEWEB)

    Hatami, M., E-mail: m.hatami@tue.nl [Esfarayen University of Technology, Mechanical Engineering Department, Esfarayen, North Khorasan (Iran, Islamic Republic of); Jing, Dengwei; Song, Dongxing [International Research Center for Renewable Energy, State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi' an 710049 (China); Sheikholeslami, M.; Ganji, D.D. [Department of Mechanical Engineering, Babol University of Technology, Babol (Iran, Islamic Republic of)

    2015-12-15

    In this study, effect of variable magnetic field on nanofluid flow and heat transfer analysis between two parallel disks is investigated. By using the appropriate transformation for the velocity, temperature and concentration, the basic equations governing the flow, heat and mass transfer were reduced to a set of ordinary differential equations. These equations subjected to the associated boundary conditions were solved analytically using Homotopy perturbation method. The analytical investigation is carried out for different governing parameters namely: squeeze number, suction parameter, Hartmann number, Brownian motion parameter, thermophrotic parameter and Lewis number. Results show that Nusselt number has direct relationship with Brownian motion parameter and thermophrotic parameter but it is a decreasing function of squeeze number, suction parameter, Hartmann number and Lewis number. - Highlights: • Heat and mass transfer of nanofluids between parallel plates investigated. • A variable magnetic field is applied on the plates. • Governing equations are solved analytically. • Effects of physical parameters are discussed on the Nusselt number.

  1. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

    Science.gov (United States)

    Longtin, Rémi; Sanchez-Valencia, Juan Ramon; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-02-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm-1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

  2. Residual Stress in Brazing of Submicron Al2O3 to WC-Co

    Science.gov (United States)

    Grunder, T.; Piquerez, A.; Bach, M.; Mille, P.

    2016-07-01

    This study evaluated the residual stresses induced by brazing and grinding submicron Al2O3, using different methods. Energy dispersive x-ray spectrometry analysis (EDX) of 72Ag-Cu filler and filler/WC-Co interface showed evidence of atomic diffusion and possible formation of titanium oxide layers between the joint and the bonding materials. An analytical model supported by the finite element method (FEM) based on strain determination due to the difference in variation of thermal expansion was used to assess the stress distribution at the coupling interface and in bulk materials. The model took into account the evolution of the Young's modulus and of the thermal expansion with temperature. The model could be used to follow strain and stress evolutions of the bonded materials during the cooling cycle. The maximum stress rose above -300 MPa at the center of the 100 × 100 × 3 mm ceramic plates. The residual stresses on the external surface of ceramic were investigated by x-ray diffraction (XRD) and indentation fracture method (IFM). After brazing and grinding the plate, the principal stresses were 128.1 and 94.9 MPa, and the shear stress was -20.1 MPa. Microscopic examination revealed grain pull-out promoted by the global residual stresses induced by the brazing and grinding processes. The surface stresses evaluated by the different methods were reasonably correlated.

  3. Unsteady heat-flux measurements of second-mode instability waves in a hypersonic flat-plate boundary layer

    Science.gov (United States)

    Kegerise, Michael A.; Rufer, Shann J.

    2016-08-01

    In this paper, we report on the application of the atomic layer thermopile (ALTP) heat-flux sensor to the measurement of laminar-to-turbulent transition in a hypersonic flat-plate boundary layer. The centerline of the flat-plate model was instrumented with a streamwise array of ALTP sensors, and the flat-plate model was exposed to a Mach 6 freestream over a range of unit Reynolds numbers. Here, we observed an unstable band of frequencies that are associated with second-mode instability waves in the laminar boundary layer that forms on the flat-plate surface. The measured frequencies, group velocities, phase speeds, and wavelengths of these instability waves are consistent with data previously reported in the literature. Heat flux time series, and the Morlet wavelet transforms of them, revealed the wave-packet nature of the second-mode instability waves. In addition, a laser-based radiative heating system was used to measure the frequency response functions (FRF) of the ALTP sensors used in the wind tunnel test. These measurements were used to assess the stability of the sensor FRFs over time and to correct spectral estimates for any attenuation caused by the finite sensor bandwidth.

  4. Denaturation Kinetics of Whey Protein Isolate Solutions and Fouling Mass Distribution in a Plate Heat Exchanger

    Directory of Open Access Journals (Sweden)

    Marwa Khaldi

    2015-01-01

    Full Text Available Few investigations have attempted to connect the mechanism of dairy fouling to the chemical reaction of denaturation (unfolding and aggregation occurring in the bulk. The objective of this study is to contribute to this aspect in order to propose innovative controls to limit fouling deposit formation. Experimental investigations have been carried out to observe the relationship between the deposit mass distribution generated in plate heat exchangers (PHE by a whey protein isolate (WPI mainly composed of β-lactoglobulin (β-Lg and the ratio between the unfolding and aggregation rate constants. Experiments using a PHE were carried out at a pilot scale to identify the deposit distribution of a model fouling solution with different calcium contents. In parallel, laboratory experiments were performed to determine the unfolding/aggregation rate constants. Data analysis showed that (i β-Lg denaturation is highly dependent on the calcium content, (ii for each fouling solution, irrespective of the imposed temperature profile, the deposit mass in each channel and the ratio between the unfolding and aggregation rate constants seem to be well correlated. This study demonstrates that both the knowledge of the thermal profile and the β-Lg denaturation rate constants are required in order to predict accurately the deposit distribution along the PHE.

  5. Heat transfer in the flow of a cold, axisymmetric vertical liquid jet against a hot, horizontal plate

    CERN Document Server

    Shu, Jian-Jun

    2014-01-01

    The paper considers heat transfer characteristics of thin film flow over a hot horizontal flat plate resulting from a cold vertical jet of liquid falling onto the surface. A numerical solution of high accuracy is obtained for large Reynolds numbers using the modified Keller box method. For the flat plate, solutions for axisymmetric jets are obtained. In a parallel approximation theory an advanced polynomial approximation for the velocity and temperature distribution is employed and results are good agreement with those obtained using a simple Pohlhausen polynomial and the numerical solutions.

  6. Influence of laser energy input mode on joint interface characteristics in laser brazing with Cu-base filler metal

    Institute of Scientific and Technical Information of China (English)

    LI Li-qun; FENG Xiao-song; CHEN Yan-bin

    2008-01-01

    The flange butt joints of 1 mm-thick galvanized steel sheets were brazed with CuSi3 as filler metal at different laser heating modes. The microstructures and element distributions of joint interface were investigated by SEM and EDS. The results show that there is no obvious interface layer with the circular individual beam heating and lamellar Fe-Si intermetallic compound layer is found with dual-beam laser spot heating. With the irradiation of rectangular laser spot, the joint interface layer is also formed. The layer thickness is larger than that of dual-beam brazing and the layer shape is fiat so that intermetallic compounds trend to grow into cellular crystals. Moreover, the interface layer shape also depends on its position in the joint. Under the high heat input, dendritic or granular intermetallic compounds dispersively distribute in brazing seam adjacent to the interface, which is caused by the melting or dissolving of the base metal. According to the results, the brazing quality can be controlled by laser heating mode and processing parameters.

  7. Unsteady Hydromagnetic Flow of a Heat Absorbing Dusty Fluid Past a Permeable Vertical Plate with Ramped Temperature

    Directory of Open Access Journals (Sweden)

    m Das

    2014-01-01

    Full Text Available The unsteady flow and heat transfer of a viscous incompressible, electrically conducting dusty fluid past vertical plate under the influence of a transverse magnetic field is studied with a view to examine the combined effects of suction, heat absorption and ramped wall temperature. The temperature of the wall is assumed to have a temporarily ramped profile which goes on increasing up to a certain time limit and then becomes constant. To investigate the effect of rampedness in wall temperature, the solution for the flow past an isothermal wall is also obtained. The governing partial differential equations are solved using Laplace transformation technique in which the inversion is obtained numerically using Matlab. To validate the results of numerical inversion a comparison between the numerical and analytical values of fluid and particle temperatures and Nusselt number is also presented. The effects of pertinent flow parameters affecting the flow and heat transfer are investigated with the help of graphs and tables. It is found that the increase in suction, heat absorption and particle concentration contribute in thinning the thermal and momentum boundary layers and the velocity and temperature for both the fluid and particle phases are higher in the case of a flow past an isothermal plate than that of a flow past a plate with ramped temperature.

  8. Analysis of Heat Transfer and Pressure Drop for a Gas Flowing Through a set of Multiple Parallel Flat Plates at High Temperatures

    Science.gov (United States)

    Einstein, Thomas H.

    1961-01-01

    Equations were derived representing heat transfer and pressure drop for a gas flowing in the passages of a heater composed of a series of parallel flat plates. The plates generated heat which was transferred to the flowing gas by convection. The relatively high temperature level of this system necessitated the consideration of heat transfer between the plates by radiation. The equations were solved on an IBM 704 computer, and results were obtained for hydrogen as the working fluid for a series of cases with a gas inlet temperature of 200 R, an exit temperature of 5000 0 R, and exit Mach numbers ranging from 0.2 to O.8. The length of the heater composed of the plates ranged from 2 to 4 feet, and the spacing between the plates was varied from 0.003 to 0.01 foot. Most of the results were for a five- plate heater, but results are also given for nine plates to show the effect of increasing the number of plates. The heat generation was assumed to be identical for each plate but was varied along the length of the plates. The axial variation of power used to obtain the results presented is the so-called "2/3-cosine variation." The boundaries surrounding the set of plates, and parallel to it, were assumed adiabatic, so that all the power generated in the plates went into heating the gas. The results are presented in plots of maximum plate and maximum adiabatic wall temperatures as functions of parameters proportional to f(L/D), for the case of both laminar and turbulent flow. Here f is the Fanning friction factor and (L/D) is the length to equivalent diameter ratio of the passages in the heater. The pressure drop through the heater is presented as a function of these same parameters, the exit Mach number, and the pressure at the exit of the heater.

  9. Detached Melt Nucleation during Diffusion Brazing of a Technical Ni-based Superalloy: A Phase-Field Study

    Science.gov (United States)

    Böttger, B.; Apel, M.; Laux, B.; Piegert, S.

    2015-06-01

    Advanced solidification processes like welding, soldering, and brazing are often characterized by their specific solidification conditions. But they also may include different types of melting processes which themselves are strongly influenced by the initial microstructures and compositions of the applied materials and therefore are decisive for the final quality and mechanical properties of the joint. Such melting processes are often not well- understood because - compared to other fields of solidification science - relatively little research has been done on melting by now. Also, regarding microstructure simulation, melting has been strongly neglected in the past, although this process is substantially different from solidification due to the reversed diffusivities of the involved phases. In this paper we present phase-field simulations showing melting, solidification and precipitation of intermetallic phases during diffusion brazing of directionally solidified and heat-treated high-alloyed Ni- based gas turbine blade material using different boron containing braze alloys. Contrary to the common belief, melting of the base material is not always planar and can be further accompanied by detached nucleation and growth of a second liquid phase inside the base material leading to polycrystalline morphologies of the joint after solidification. These findings are consistent with results from brazed laboratory samples, which were characterized by EDX and optical microscopy, and can be explained in terms of specific alloy thermodynamics and inter-diffusion kinetics. Consequences of the gained new understanding for brazing of high- alloyed materials are discussed.

  10. MHD Free Convective Boundary Layer Flow of a Nanofluid past a Flat Vertical Plate with Newtonian Heating Boundary Condition

    OpenAIRE

    Uddin, Mohammed J.; Khan, Waqar A.; Ahmed I Ismail

    2012-01-01

    Steady two dimensional MHD laminar free convective boundary layer flows of an electrically conducting Newtonian nanofluid over a solid stationary vertical plate in a quiescent fluid taking into account the Newtonian heating boundary condition is investigated numerically. A magnetic field can be used to control the motion of an electrically conducting fluid in micro/nano scale systems used for transportation of fluid. The transport equations along with the boundary conditions are first convert...

  11. Experimental Study of Inducing Compressive Stress by Anti-welding Heating Treatment in a Thin Plate Weldment with Variant Temperatures

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Significant compressive stress may be induced in thin plate weldment by anti-welding heating treatment (AWHT)with a temperature difference above 350℃, and an interesting phenomenon of obvious residual stress reduction on non-treated surface was discovered. The method of AWHT has no great effect on the mechanical properties including hardness, strength and toughness of the metal material. The results in the paper prompt a possibility application in shipbuilding industry.

  12. Ultrasonic testing of the depth of penetration of electron beam welds on heat exchanger tubes to tube plate assemblies

    International Nuclear Information System (INIS)

    A focused beam ultrasonic testing method is described, which controls weld penetration and more precisely welded zone depth. This technique has been applied to the control of electron beam welds of tube to plate assemblies on heat exchangers; electron beam welding, interesting from economical and technical points of view, induces irregularities in weld penetration. Used as a quality control method, it allows to precisely record some welding parameters (penetration depth, compactness defects, root shape...)

  13. Comparison of HPM and PEM for the Flow of a Non-newtonian Fluid between Heated Parallel Plates

    Directory of Open Access Journals (Sweden)

    A.M. Siddiqui

    2014-05-01

    Full Text Available The present paper studies the heat transfer flow of a third grade fluid between two heated parallel plates for the two models: constant viscosity model and Reynold's model. In each case the nonlinear momentum equation and the energy equation have been solved using HPM and PEM. Graphs for the velocity and temperature profiles are presented and discussed for the various values of parameters entering the problem. The dominant effect is governed by whether or not the fluid is non-Newtonian, the temperature effects being relegated to a less dominant role.

  14. Pressure drop during evaporation of 1,1,1,2-tetrafluoroethane (R-134a in a plate heat exchanger

    Directory of Open Access Journals (Sweden)

    EMILA DJORDJEVIC

    2007-10-01

    Full Text Available Experimental results for the pressure drop during the evaporation of the refrigerant 1,1,1,2-tetrafluoroethane (R-134a in a vertical plate heat exchanger are presented in this paper. The influences of mass flux, heat flux and vapor quality on the two-phase pressure drop are specially analyzed and compared with previously published experimental data and literature correlations. All results are given in graphical form as the dependency of the frictional pressure drop on the mean vapor quality.

  15. Study the Micropolar Fluid Flow near the Stagnation on a Vertical Plate with Prescribed Wall Heat Flux

    Directory of Open Access Journals (Sweden)

    Gitima Patowary

    2011-11-01

    Full Text Available This paper investigates the influence of the material parameter, buoyancy parameter and Prandtl number on the skin friction coefficient and the heat transfer rate at the surface on a steady, two dimensional flow of an incompressible micropolar fluid near the stagnation point on a vertical plate with prescribed surface heat flux in presence of a magnetic filed. The free stream velocity and the surface heat flux are assumed to be proportional to the distance from the stagnation point. Similarly transformation is employed to transform the governing partial differential equations to a set of ordinary differential equations. The effects of the material parameter, buoyancy parameter and Prandtl number on the skin friction coefficient and the heat transfer rate at the surface are discussed and the corresponding velocity, temperature and microrotation profiles are shown graphically. Both assisting and opposing flows are considered and it is found that dual solutions exist for both cases

  16. Irreversibility analysis for optimization design of plate fin heat exchangers using a multi-objective cuckoo search algorithm

    International Nuclear Information System (INIS)

    Highlights: • The first application of IMOCS for plate-fin heat exchanger design. • Irreversibility degrees of heat transfer and fluid friction are minimized. • Trade-off of efficiency, total cost and pumping power is achieved. • Both EGM and EDM methods have been compared in the optimization of PFHE. • This study has superiority over other single-objective optimization design. - Abstract: This paper introduces and applies an improved multi-objective cuckoo search (IMOCS) algorithm, a novel met-heuristic optimization algorithm based on cuckoo breeding behavior, for the multi-objective optimization design of plate-fin heat exchangers (PFHEs). A modified irreversibility degree of the PFHE is separated into heat transfer and fluid friction irreversibility degrees which are adopted as two initial objective functions to be minimized simultaneously for narrowing the search scope of the design. The maximization efficiency, minimization of pumping power, and total annual cost are considered final objective functions. Results obtained from a two dimensional normalized Pareto-optimal frontier clearly demonstrate the trade-off between heat transfer and fluid friction irreversibility. Moreover, a three dimensional Pareto-optimal frontier reveals a relationship between efficiency, total annual cost, and pumping power in the PFHE design. Three examples presented here further demonstrate that the presented method is able to obtain optimum solutions with higher accuracy, lower irreversibility, and fewer iterations as compared to the previous methods and single-objective design approaches

  17. Investigation on laser brazing AA6056 Al alloy to XC18 low-carbon steel

    Institute of Scientific and Technical Information of China (English)

    Jianjun Ding; Feiqun Li; Feng Qu; Patrice Peyre; Remy Fabbro

    2005-01-01

    @@ Based on the studies of influence of YAG laser heating conditions for Al alloy melt and steel on wettability,the mechanics of the laser overlap braze welding of 6056 Al and XC18 steel sheet has been investigated.Under the temperature range which is above the melting point of the Al alloy and below the melting point of the steel, two dissimilar metals can be joined by means of laser braze welding. There is no crack observed in the joining area, i.e. Al-Fe intermetallic phase (Fe3Al/FeAl/FeAl3/Fe2Al5) layer formed by solution and diffusion between liquid-solid interface. The temperature range can be defined as the process temperatures of laser braze welding of Al-Fe materials. Selecting a higher laser heating temperature can improve the wettability of Al melt to steel surface, but the intermetallic phase layer is also thicker. When the laser heating temperature is so high that the joining surface of steel is melted, there is a crack trend in the joining area.

  18. Brazing of sensors for high-temperature steam instrumentation systems

    International Nuclear Information System (INIS)

    Procedures are developed for brazing a ceramic-to-metal seal and for laser welding of sensor subassemblies into tube walls, induction brazing thermocouples through a tube wall, and furnace brazing triaxial cables, thermocouples, and a vent tube to a guide tube study three-dimensional phenomena in the upper plenum and core of a pressurized water reactor during the reflood stage of a loss-of-coolant accident. 8 refs

  19. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate.

    Science.gov (United States)

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-01-01

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion. PMID:27113558

  20. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate.

    Science.gov (United States)

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-01-01

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion.

  1. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate

    Science.gov (United States)

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-04-01

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion.

  2. MHD free convective boundary layer flow of a nanofluid past a flat vertical plate with Newtonian heating boundary condition.

    Science.gov (United States)

    Uddin, Mohammed J; Khan, Waqar A; Ismail, Ahmed I

    2012-01-01

    Steady two dimensional MHD laminar free convective boundary layer flows of an electrically conducting Newtonian nanofluid over a solid stationary vertical plate in a quiescent fluid taking into account the Newtonian heating boundary condition is investigated numerically. A magnetic field can be used to control the motion of an electrically conducting fluid in micro/nano scale systems used for transportation of fluid. The transport equations along with the boundary conditions are first converted into dimensionless form and then using linear group of transformations, the similarity governing equations are developed. The transformed equations are solved numerically using the Runge-Kutta-Fehlberg fourth-fifth order method with shooting technique. The effects of different controlling parameters, namely, Lewis number, Prandtl number, buoyancy ratio, thermophoresis, Brownian motion, magnetic field and Newtonian heating on the flow and heat transfer are investigated. The numerical results for the dimensionless axial velocity, temperature and nanoparticle volume fraction as well as the reduced Nusselt and Sherwood number have been presented graphically and discussed. It is found that the rate of heat and mass transfer increase as Newtonian heating parameter increases. The dimensionless velocity and temperature distributions increase with the increase of Newtonian heating parameter. The results of the reduced heat transfer rate is compared for convective heating boundary condition and found an excellent agreement. PMID:23166688

  3. MHD free convective boundary layer flow of a nanofluid past a flat vertical plate with Newtonian heating boundary condition.

    Directory of Open Access Journals (Sweden)

    Mohammed J Uddin

    Full Text Available Steady two dimensional MHD laminar free convective boundary layer flows of an electrically conducting Newtonian nanofluid over a solid stationary vertical plate in a quiescent fluid taking into account the Newtonian heating boundary condition is investigated numerically. A magnetic field can be used to control the motion of an electrically conducting fluid in micro/nano scale systems used for transportation of fluid. The transport equations along with the boundary conditions are first converted into dimensionless form and then using linear group of transformations, the similarity governing equations are developed. The transformed equations are solved numerically using the Runge-Kutta-Fehlberg fourth-fifth order method with shooting technique. The effects of different controlling parameters, namely, Lewis number, Prandtl number, buoyancy ratio, thermophoresis, Brownian motion, magnetic field and Newtonian heating on the flow and heat transfer are investigated. The numerical results for the dimensionless axial velocity, temperature and nanoparticle volume fraction as well as the reduced Nusselt and Sherwood number have been presented graphically and discussed. It is found that the rate of heat and mass transfer increase as Newtonian heating parameter increases. The dimensionless velocity and temperature distributions increase with the increase of Newtonian heating parameter. The results of the reduced heat transfer rate is compared for convective heating boundary condition and found an excellent agreement.

  4. Two-phase plate-fin heat exchanger modeling for waste heat recovery systems in diesel engines

    NARCIS (Netherlands)

    Feru, E.; de Jager, B.; Willems, F.; Steinbuch, M.

    2014-01-01

    This paper presents the modeling and model validation for a modular two-phase heat exchanger that recovers energy in heavy-duty diesel engines. The model is developed for temperature and vapor quality prediction and for control design of the waste heat recovery system. In the studied waste heat reco

  5. The story of laser brazing technology

    Science.gov (United States)

    Hoffmann, Peter; Dierken, Roland

    2012-03-01

    This article gives an overview on the development of laser brazing technology as a new joining technique for car body production. The story starts with fundamental research work at German institutes in 1993, continues with the first implementations in automobile production in 1998, gives examples of applications since then and ends with an outlook. Laser brazing adapted design of joints and boundary conditions for a safe processing are discussed. Besides a better understanding for the sensitivity of the process against joint irregularities and misalignment, the key to successful launch was an advanced system technology. Different working heads equipped with wire feeding device, seam tracking system or tactile sensors for an automated teaching are presented in this paper. Novel laser heads providing a two beam technology will allow improved penetration depth of the filler wire and a more ecological processing by means of energy consumption.

  6. Microstructural Development and Mechanical Properties for Reactive Air Brazing of ZTA to Ni Alloys using Ag-CuO Braze Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prevost, Erica; DeMarco, A.Joseph; MacMichael, Beth; Joshi, Vineet V.; Meier, Alan; Hoffman, John W.; Walker, William J.

    2014-12-01

    Reactive air brazing (RAB) is a potential joining technique to join metal alloys to ceramics for a variety of applications. In the current study, nickel (Ni) alloys were heat treated to form an oxide layer prior to RAB joining to zirconia toughened alumina (ZTA). The Ni alloys evaluated were Nicrofer 6025 HT, Inconel 600, Inconel 693, Haynes 214 and Inconel 601. The ZTA studied had compositions of 0 to 15 wt% zirconia and 0 to 14 wt% glass. Four point-bend tests were performed to evaluate the joint strength of ZTA/ZTA and ZTA/nickel alloys brazed with Ag-2wt% CuO braze alloys. It was determined that the joint strength is not a function of the ZTA composition, but that the strength is a strong function of the chemistry and microstructure of the oxide layer formed on the nickel alloy. It was determined that an increase in the aluminum content of the Ni alloy resulted in an increase of the thickness of alumina in the oxide layer and was directly proportional to the bond strength with the exception of Inconel 601 which exhibited relatively high joint strengths even though it had a relatively low aluminum content.

  7. Performance of the coupling of the flat plate collector and a heat pump system associated with a vertical heat exchanger for heating of the two types of greenhouses system

    International Nuclear Information System (INIS)

    Highlights: • Two greenhouses coupled with a heat pump system and a flat plate collector associated with a vertical heat exchanger have been simulated. • A control function in the level of heat pump was examined. • Temporal evolution of the temperature and the energy for 48 h operation in January have been evaluated. • The system gives good results in all operating states. - Abstract: The renewable energy resources appear to be the most effective solution to energy increasing demand. In particular the consumption of energy in greenhouses in Tunisia country has gained an increasing interest. The objective of this work is the heating of the two types of greenhouses (with surface area 100 m2) by using the different installations. The heat pump (water/air) system is coupled with a flat plate collector (with surface area 2 m2) and a vertical heat exchanger in order to obtain a comfortable climate in the winter in the greenhouses. The system is subdivides into three parts; (i) the conversion of the solar energy on the thermal energy in the level of the flat plate collector; (ii) increasing this energy at the level of the heat pumps system; (iii) heating the greenhouses by using this abundant and universal source of energy. Here, we present a mathematical description of the heat pump as well as the numerical results of the simulation of the system, such as the coefficient of performance, the outlet temperature in the level of the flat plate collector and in the heat pump system, the temperature and the energy indoor the greenhouse, finally a good results are obtained comparing with others similar results in research area

  8. Three-dimensional analysis and numerical optimization of combined natural convection and radiation heat loss in solar cavity receiver with plate fins insert

    International Nuclear Information System (INIS)

    Highlights: • The use of plate fins to suppress combined heat loss in the cavity receiver is presented. • 3D numerical model with non-Boussinesq steady-state combined heat transfer is presented. • The geometric parameters considered were optimized. • Natural convection heat loss reduced by 20% and radiation heat loss by 5%. • The overall thermal efficiency of the cavity receiver is also presented. - Abstract: The numerical study and optimization of combined laminar natural convection and surface radiation heat transfer in solar cavity receiver with plate fins is presented in this paper. Minimizing heat loss in cavity receivers is seen as an effective way to enhance the thermal performance and the use of plate fins has been proposed as a low cost means to minimize heat loss. Firstly, the influence of operating temperature, emissivity of the surface, orientation and the geometric parameters on the total heat loss from the receiver was investigated. It was observed that convective heat loss is largely affected by the angle of inclination of the receiver, the presence of fins and the number of fins in the receiver. As for the radiation heat loss it was observed that it is mainly influenced by the properties of the cavity receiver surface. The radiation heat loss was found to be constant at all the angles of the receiver. Significant reduction in natural convection heat loss from the cavity receiver was accomplished by using the plate fins whereas radiation heat loss was marginally reduced by about 5%. Secondly, the optimization was conducted to obtain the optimal fin geometry and lastly, the overall thermal efficiency of the receiver was presented at different operating temperatures. The overall cavity efficiency marginally increased by approximately 2% with the insertion of fin plates although the convective heat loss was suppressed by about 20%. This is due to the fact that radiation heat loss dominates at high operating temperatures compared to convective

  9. Heating produced by therapeutic ultrasound in the presence of a metal plate in the femur of canine cadavers

    Directory of Open Access Journals (Sweden)

    A.O. Andrades

    2014-10-01

    Full Text Available The present study aimed to assess the heat generated by a therapeutic ultrasound (TUS in a metal bone plate and adjacent structures after fixation to the femur of canine cadavers. Ten pairs of hind limbs were used, and they were equally distributed between groups that were subjected to 1- and 3-MHz frequencies, with each frequency testing 1- and 2-W/cm² intensities. The right hind limb was defined as the control group (absence of the metal plate, and the left hind limb was the test group (presence of the metal plate. Therefore, the control groups (CG were denominated CGI, using TUS with 1-MHz frequency and 1-W/cm² intensity; CGII, using 1-MHz frequency and 2-W/cm² intensity; CGIII, using 3-MHz frequency and 1-W/cm² intensity; and CGIV, using 3-MHz frequency and 2-W/cm² intensity. For each control group, its respective test group (TG was denominated TGI, TGII, TGIII and TGIV. The TUS was applied to the lateral aspect of the thigh using the continuous mode and a 3.5-cm² transducer in a 6.25-cm² area for 2 minutes. Sensors were coupled to digital thermometers that measured the temperature in different sites before (t0 and after (t1 of the TUS application. The temperatures in t1 were higher in all tested groups. The intramuscular temperature was significantly higher (P<0.05 in the groups used to test the 3-MHz frequency in the presence of the metal plate. The therapeutic ultrasound in the continuous mode using frequencies of 1 and 3 MHz and intensities of 1 and 2 W/cm2 for 2 minutes caused heating of the metal plate and adjacent structures after fixation to the femur of canine cadavers.

  10. Numerical Modelling of Indution Heating - Fundamentals

    DEFF Research Database (Denmark)

    Zhang, Wenqi

    Induction heating is extensively used for brazing and heat treatment of materials to produce consumer and industrial products; structural assemblies; electrical and electronic products; mining, machine, and hand tools; ordnance equipment; and aerospace assemblies. It is often applied when rapid...

  11. Study on alumina-alumina brazing for application in vacuum chambers of proton synchrotron

    International Nuclear Information System (INIS)

    The paper describes an experimental study to standardize vacuum brazing process to obtain satisfactory high purity alumina brazed joints for application in rapid cycle proton synchrotron machine. Two different brazing routes, adopted for making alumina-alumina brazed joints, included (i) multi-step Mo-Mn metallization and brazing with BVAg-8 alloy and (ii) advanced single-step active brazing with CuSil-ABA alloy. Brazed alumina specimens, prepared by both the routes, yielded ultra high vacuum compatible, helium leak tight and bakeable joints. Active-brazed specimens exhibited satisfactory strength values in tensile and four-point bend tests. Metallized-brazed specimens, although exhibited relatively lower tensile strength than the targeted value, displayed satisfactory flexural strength in four-point bend test. The results of the study demonstrated that active brazing is the simple and cost effective alternative to conventional metallization route for producing satisfactory brazed joints for application in rapid cycle proton synchrotron machine. (author)

  12. The effect of ambient air condition on heat transfer of hot steel plate cooled by an impinging water jet

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Pil Jong; Choi, Hae Won [Research Institute of Industrial Science and Technology, Pohang (Korea, Republic of); Lee, Sung Hong [Busan National Univ., Busan (Korea, Republic of)

    2003-05-01

    It has been observed that the cooling capacity of an impinging water jet is affected by the seasonal conditions in large-scale steel manufacturing processes. To confirm this phenomenon, cooling experiments utilizing a hot steel plate cooled by a laminar jet were conducted for two initial ambient air temperatures (10 .deg. C and 40 .deg. C) in a closed chamber, performing an inverse heat conduction method for quantitative comparison. This study reveals that the cooling capacity at an air temperature of 10 .deg. C is lower than the hear extracted at 40 .deg. C. The amount of total extracted heat at 10 .deg. C is 15% less than at 40 .deg. C. These results indicate the quantity of water vapor, absorbed until saturation, affects the mechanism of boiling heat transfer.

  13. Experimental Optimization of Passive Cooling of a Heat Source Array Flush-Mounted on a Vertical Plate

    Directory of Open Access Journals (Sweden)

    Antoine Baudoin

    2016-11-01

    Full Text Available Heat sources, such as power electronics for offshore power, could be cooled passively—mainly by conduction and natural convection. The obvious advantage of this strategy is its high reliability. However, it must be implemented in an efficient manner (i.e., the area needs to be kept low to limit the construction costs. In this study, the placement of multiple heat sources mounted on a vertical plate was studied experimentally for optimization purposes. We chose a regular distribution, as this is likely to be the preferred choice in the construction process. We found that optimal spacing can be determined for a targeted source density by tuning the vertical and horizontal spacing between the heat sources. The optimal aspect ratio was estimated to be around two.

  14. Direct Numerical Simulation of Transitional and Turbulent Flow Over a Heated Flat Plate Using Finite-Difference Schemes

    Science.gov (United States)

    Madavan, Nateri K.

    1995-01-01

    The work in this report was conducted at NASA Ames Research Center during the period from August 1993 to January 1995 deals with the direct numerical simulation of transitional and turbulent flow at low Mach numbers using high-order-accurate finite-difference techniques. A computation of transition to turbulence of the spatially-evolving boundary layer on a heated flat plate in the presence of relatively high freestream turbulence was performed. The geometry and flow conditions were chosen to match earlier experiments. The development of the momentum and thermal boundary layers was documented. Velocity and temperature profiles, as well as distributions of skin friction, surface heat transfer rate, Reynolds shear stress, and turbulent heat flux were shown to compare well with experiment. The numerical method used here can be applied to complex geometries in a straightforward manner.

  15. Mechanical Design, Brazing and Assembly Procedures of the LINAC4 RFQ

    CERN Document Server

    Mathot, S; Briswalter, A; Callamand, Th; Carosone, J; Favre, N; Geisser, J M; Lombardi, A; Maire, V; Malabaila, M; Pugnat, D; Richerot, Ph; Riffaut, B; Rossi, C; Timmins, M; Vacca, A; Vandoni, G; Vretenar, M

    2010-01-01

    The Linac4 RFQ will accelerate the H- beam from the ion source to the energy of 3 MeV. The RFQ is composed of three sections of one meter each, assembled by means of ultra high vacuum flanges and adjustable centring rings. The complete 3-m long RFQ will be supported isostatically over 3 points like a simple beam in order to minimise the maximum deflection. The ridge line, used to feed the RF power into the RFQ, will be supported via springs and its position adjusted in such way that no strain is introduced into the RFQ at the moment of its connection. The mechanical design has been done at CERN where the modules are completely manufactured, heat treated and brazed also. In that way, all of the processes are carefully controlled and the influence, notably of the heat treatments, has been understood in a better way. Since 2002 several four vanes RFQ modules have been brazed at CERN for the TRASCO and IPHI projects. A two-step brazing procedure has been tested. This technique is actually used for the assembly of...

  16. Characteristics of dissimilar laser-brazed joints of isotropic graphite to WC-Co alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nagatsuka, Kimiaki, E-mail: nagatuka@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, Joining and Welding Research Institute, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Sechi, Yoshihisa, E-mail: sechi@kagoshima-it.go.jp [Kagoshima Prefectural Institute of Industrial Technology, 1445-1 Oda, Hayato-cho, Kirishima, Kagoshima 899-5105 (Japan); Miyamoto, Yoshinari, E-mail: y_miyamoto@toyotanso.co.jp [Toyo Tanso Co., Ltd., 5-7-12 Takeshima, Nishiyodgawa-ku, Osaka 555-0011 (Japan); Nakata, Kazuhiro, E-mail: nakata@jwri.osaka-u.ac.jp [Joining and Welding Research Institute, Osaka University, 11-1, Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

    2012-04-25

    Highlights: Black-Right-Pointing-Pointer Ti was required in the filler metal for brazing graphite to WC-Co alloy. Black-Right-Pointing-Pointer The shear strength of the joint increased with Ti content up to 1.7 mass%. Black-Right-Pointing-Pointer Ti concentrated at the interface of graphite/filler metal. Black-Right-Pointing-Pointer TiC was formed at the interface of graphite/filler metal. - Abstract: The effect of Ti serving as an activator in a eutectic Ag-Cu alloy filler metal in dissimilar laser-brazed joints of isotropic graphite and a WC-Co alloy on the joint strength and the interface structure of the joint is investigated in this study. To evaluate the joint characteristics, the Ti content in the filler metal was increased from 0 to 2.8 mass%. The laser brazing was carried out by irradiating a laser beam selectively on the WC-Co alloy plate in Ar atmosphere. The threshold content of Ti required to join isotropic graphite to WC-Co alloy was 0.4 mass%. The shear strength at the brazed joint increased rapidly with increasing Ti content up to 1.7 mass%, and a higher Ti content was found to be likely to saturate the shear strength to a constant value of about 14 MPa. The isotropic graphite blocks also fractured at this content. The concentration of Ti observed at the interface between isotropic graphite and the filler metal indicates the formation of an intermetallic layer of TiC.

  17. Mechanisms of stabilization and blowoff of a premixed flame downstream of a heat-conducting perforated plate

    KAUST Repository

    Kedia, Kushal S.

    2012-03-01

    The objective of this work is to investigate the flame stabilization mechanism and the conditions leading to the blowoff of a laminar premixed flame anchored downstream of a heat-conducting perforated-plate/multi-hole burner, with overall nearly adiabatic conditions. We use unsteady, fully resolved, two-dimensional simulations with detailed chemical kinetics and species transport for methane-air combustion. Results show a bell-shaped flame stabilizing above the burner plate hole, with a U-shaped section anchored between neighboring holes. The base of the positively curved U-shaped section of the flame is positioned near the stagnation point, at a location where the flame displacement speed is equal to the flow speed. This location is determined by the combined effect of heat loss and flame stretch on the flame displacement speed. As the mass flow rate of the reactants is increased, the flame displacement speed at this location varies non-monotonically. As the inlet velocity is increased, the recirculation zone grows slowly, the flame moves downstream, and the heat loss to the burner decreases, strengthening the flame and increasing its displacement speed. As the inlet velocity is raised, the stagnation point moves downstream, and the flame length grows to accommodate the reactants mass flow. Concomitantly, the radius of curvature of the flame base decreases until it reaches an almost constant value, comparable to the flame thickness. While the heat loss decreases, the higher flame curvature dominates thereby reducing the displacement speed of the flame base. For a stable flame, the gradient of the flame base displacement speed normal to the flame is higher than the gradient of the flow speed along the same direction, leading to dynamic stability. As inlet velocity is raised further, the former decreases while the latter increases until the stability condition is violated, leading to blowoff. The flame speed during blow off is determined by the feedback between the

  18. Joining of metal bars by a new process of transformation-diffusion brazing

    Institute of Scientific and Technical Information of China (English)

    Zhang Guifeng; Zhang Jianxun; Pei Yi

    2006-01-01

    Within the bonded interface of metal bars joint produced by conventional solid state bonding process (such as flash welding, resistance butt welding, friction welding and so on ), the inclusions are often present, which degrade the ductility of joint. A new process of transformation-diffusion brazing is proposed, in which an amorphous foil containing melting point depressant is preplaced between the interfaces to be joined, and the assembly is repeatedly heated/cooled without holding time at peak temperature. A low carbon steel bars, BNi-2 amorphous foil and resistance butt welding machine were used. The results show that surface contamination can be disrupted by the dissolution of base metal into molten interlayer in comparison with conventional process, and the ductility of joint can be improved by increasing the times of temperature cycles on line. In addition, transformation-diffusion brazing can be done with relatively simple and inexpensive system in comparison with transient liquid phase bonding.

  19. Mechanical and microstructural behavior of brazed aluminum / stainless steel mixed joints

    Science.gov (United States)

    Fedorov, V.; Weis, S.; Wagner, G.

    2016-03-01

    There is a requirement to combine different materials such as aluminum and stainless steel in industrial applications like automotive heat exchangers. Brazing offers the possibility to reduce the joining temperature in comparison to welding due to the lower liquidus temperature of the fillers. In the present work, the mechanical and microstructural behavior of aluminum / stainless steel mixed joints is investigated. The specimens are produced by induction brazing using an AlSi10filler and a non-corrosive flux. To evaluate the mechanical properties of the joints, tensile tests at elevated temperatures are carried out. Additionally, long-term thermal exposure experiments are done in order to investigate the changes in the microstructure.

  20. Heat Treating of Heavy Truck Plate Spring%重型汽车钢板弹簧的热处理

    Institute of Scientific and Technical Information of China (English)

    武明亮; 范铁岁; 宋桂军

    2013-01-01

    研究了代替52 CrMnBA钢用于重型汽车少片钢板弹簧的50 CrV钢的热处理工艺。研究结果表明,50 CrV钢板弹簧用PAG水溶性淬火介质淬火可明显提高淬透性和硬度均匀性;弹簧总成的疲劳寿命大于12万次,符合技术要求。道路试验表明,采用50 CrV钢制造的重型汽车少片钢板弹簧性能完全满足使用要求,且成本明显降低。%The heat treating process of leaf-minimum plate spring of 50CrV steel instead of 52CrMnBA steel for heavy truck was investigared .The results reveal that the hardenability and hardness uniformity of 50 CrV steel plate spring may be significantly increased by quenching in a PAG aqueous solution , and that the fatigue life of plate spring assembly is as long as over 120 000 cycles , conforming with the technical requirement .Furthermore , the road test shows that the 50 CrV steel leaf-minimum plate spring for heavy truck has satisfactory performance , and is more low in production cost .

  1. Joining Characteristics of Intermediate Heat Exchanger Candidate Materials in Very High Temperature Reactor(VHTR)

    International Nuclear Information System (INIS)

    Worldwide studies have shown an increasing need for energy with the use of all energy sources, ranging from renewable sources through nuclear power, gas, to a limited extent oil and finally to the most prolific fossil fuel, coal. Although this increased need for generation capacity can met with different fuel sources, maybe the main fuel worldwide for next generation is hydrogen. The very high temperature reactor(VHTR) can produce hydrogen from only heat and water by using thermochemical iodine-sulfur(I-S) process or from heat, water, and natural gas by applying the steam reformer technology to core outlet temperatures greater than about 950 .deg. C. An intermediate heat exchanger(IHX) is the component in which the heat from the primary circuit helium is transferred to the secondary circuit helium(about 950 .deg. at 1000psi), thus keeping the secondary circuit free of radioactive contamination. The IHX will be located with a pressure vessel within the reactor containment that will be attached to the reactor pressure vessel by the cross-vessel. Therefore, an intermediate heat exchanger(IHX) especially is a key component in a VHTR. The Status of the IHX design will probably be a compact, counter-flow heat exchanger design consisting of metallic plate construction with small channels etched into each plate and assembled into a module. This heat exchanger design is refereed to as a 'printed circuit heat exchanger'. Printed circuit type heat exchanger are constructed from flat metal plates into which fluid flow channels are chemically milled. The milled plates are stacked and diffusion bonded together. In this study, the effects of the brazing temperature and homogenizing time for brazed specimens on the joint and base material microstructures, elemental distribution within the microstructures and the resulting joint tensile strength and micro hardness of Ni-based superalloy such as Haynes 230 were investigated

  2. Experimental and analytical studies of high heat flux components for fusion experimental reactor

    International Nuclear Information System (INIS)

    In this report, the experimental and analytical results concerning the development of plasma facing components of ITER are described. With respect to developing high heat removal structures for the divertor plates, an externally-finned swirl tube was developed based on the results of critical heat flux (CHF) experiments on various tube structures. As the result, the burnout heat flux, which also indicates incident CHF, of 41 ± 1 MW/m2 was achieved in the externally-finned swirl tube. The applicability of existing CHF correlations based on uniform heating conditions was evaluated by comparing the CHF experimental data with the smooth and the externally-finned tubes under one-sided heating condition. As the results, experimentally determined CHF data for straight tube show good agreement, for the externally-finned tube, no existing correlations are available for prediction of the CHF. With respect to the evaluation of the bonds between carbon-based material and heat sink metal, results of brazing tests were compared with the analytical results by three dimensional model with temperature-dependent thermal and mechanical properties. Analytical results showed that residual stresses from brazing can be estimated by the analytical three directional stress values instead of the equivalent stress value applied. In the analytical study on the separatrix sweeping for effectively reducing surface heat fluxes on the divertor plate, thermal response of the divertor plate has been analyzed under ITER relevant heat flux conditions and has been tested. As the result, it has been demonstrated that application of the sweeping technique is very effective for improvement in the power handling capability of the divertor plate and that the divertor mock-up has withstood a large number of additional cyclic heat loads. (J.P.N.) 62 refs

  3. Thermal and hydraulic analysis of 3-stream multi fluid (He/He/N2) plate fin heat exchanger for helium plant

    International Nuclear Information System (INIS)

    One of the key components of helium refrigerator/liquefier (HRL) plant is heat exchangers working at cryogenic temperature. For some cases, heat exchangers with effectiveness less than 90% can be a reason for failure of helium plant to produce liquid helium. To achieve such high effectiveness, it is necessary to use plate fin heat exchangers, which provides very high heat transfer surface area per unit volume. For the heat exchangers of HRL, high effectiveness, compact volume and low pressure drop are main optimizing parameters. The first heat exchanger whose temperature range is ∼310 K to ∼90 K is analysed with plate-fin type heat exchanger. This heat exchanger is a part of indigenous development work of HRL of ∼2 kW cooling capacity at 4.5 Kat IPR. Liquid nitrogen (LN2) is used to cool incoming hot He gas around ∼80 K. The detailed thermal and hydraulic analysis is discussed in this paper. (author)

  4. Experimental and numerical analyses on a plate heat exchanger with phase change for waste heat recovery at off-design conditions

    Science.gov (United States)

    Cipollone, Roberto; Bianchi, Giuseppe; Di Battista, Davide; Fatigati, Fabio

    2015-11-01

    This paper analyzes the performances of an evaporator for small scale waste heat recovery applications based on bottoming Organic Rankine Cycles with net output power in the range 2-5 kW. The heat recovery steam generator is a plate heat exchanger with oil as hot stream and an organic fluid on the cold side. An experimental characterization of the heat exchanger was carried out at different operating points measuring temperatures, pressures and flow rates on both sides. The measurement data further allowed to validate a numerical model of the evaporator whereas heat transfer coefficients were evaluated comparing several literature correlations, especially for the phase-change of the organic fluid. With reference to a waste heat recovery application in industrial compressed air systems, multiple off-design conditions were simulated considering the effects of oil mass flow rate and temperature on the superheating of the organic fluid, a key parameter to ensure a proper operation of the expansion machine, thus of the energy recovery process.

  5. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    Science.gov (United States)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  6. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    Science.gov (United States)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  7. Near-Field Radiative Heat Transfer Between Metasurfaces: A Full-Wave Study Based on 2D Grooved Metal Plates

    CERN Document Server

    Dai, Jin; Bozhevolnyi, Sergey I; Yan, Min

    2016-01-01

    Metamaterials possess artificial bulk and surface electromagnetic states. Tamed dispersion properties of surface waves allow one to achieve controllable super-Planckian radiative heat transfer (RHT) process between two closely spaced objects. We numerically demonstrate enhanced RHT between two 2D grooved metal plates by a full-wave scattering approach. The enhancement originates from both transverse magnetic spoof surface plasmon polaritons and a series of transverse electric bonding- and anti-bonding waveguide modes at surfaces. The RHT spectrum is frequency-selective, and highly geometrically tailorable. Our simulation also reveals thermally excited non-resonant surface waves in constituent materials can play a prevailing role for RHT at an extremely small separation between two plates, rendering metamaterial modes insignificant for the energy transfer process.

  8. Boundary Layer Flow and Heat Transfer with Variable Fluid Properties on a Moving Flat Plate in a Parallel Free Stream

    Directory of Open Access Journals (Sweden)

    Norfifah Bachok

    2012-01-01

    Full Text Available The steady boundary layer flow and heat transfer of a viscous fluid on a moving flat plate in a parallel free stream with variable fluid properties are studied. Two special cases, namely, constant fluid properties and variable fluid viscosity, are considered. The transformed boundary layer equations are solved numerically by a finite-difference scheme known as Keller-box method. Numerical results for the flow and the thermal fields for both cases are obtained for various values of the free stream parameter and the Prandtl number. It is found that dual solutions exist for both cases when the fluid and the plate move in the opposite directions. Moreover, fluid with constant properties shows drag reduction characteristics compared to fluid with variable viscosity.

  9. The evaluation of the temperature characteristic of Bandung TRIGA 2000 reactor heat exchanger for several plate number variations by using CFD computer code

    International Nuclear Information System (INIS)

    The attached heat exchanger of Bandung TRIGA 2000 reactor is plate type with configuration single pass (one-pass/one-pass plate and frame heat exchanger). Initially this heat exchanger could support the operation of Bandung TRIGA 2000 reactor at the power of zero kW safely and continuously. However at the moment, the reactor can only be operated at low powers, due to the temperature increase of primary cooling water released from reactor tank, or the temperature increased of primary cooling water entered to the heat exchanger has came near ridge cream operation of the reactor Le. 49°C. It was due to the decrease of heat transfer effectivity from the heat exchanger, where cooling process or retrieval of heat from primary cooling water by secondary cooling water in heat exchanger did not proceed at maximum condition, so that the temperature difference between the inflow of cooling water and water outflow from heat exchanger was small. To reduce the primary cooling water temperature, technically can be done by adding number of heat exchanger plates, with aim to add heat transfer surface area in heat exchanger, so that would more amount of temperature removed from primary cooling water to secondary cooling water. At this study the characteristic of heat exchanger of Bandung TRIGA 2000 reactor at addition of number of plates and coolant flow rate was analyzed. The optimum configuration based on plates number applied and usage of primary pump and secondary pump in operating Bandung TRIGA 2000 reactor safely and continuously was also determined. (author)

  10. Brazing of aluminium assemblies under nitrogen convection in a charge furnace; Brasage d'assemblages en aluminium sous convection d'azote dans un four a charge

    Energy Technology Data Exchange (ETDEWEB)

    Faure, D.; Perez, G. [BMI Fours Industriels, 38 - Saint Quentin Fallavier (France)

    2006-03-15

    The research of a weight saving has led to the use of aluminium in the automotive industry, which has been innovation instigator for a lot of industries. The brazing under vacuum of aluminium, even if it presents a lot of advantages, is inadequate to the mass production because it is too difficult for the quality of the preliminary assembly to the brazing. It is rather reserved to the advance technology industries such as the aeronautics or the power electronics. A lot of aluminium heat exchangers are mass manufactured and brazed by the Nocolok process. (O.M.)

  11. Transient conjugate free convection from a vertical flat plate in a porous medium subjected to a sudden change in surface heat flux

    CERN Document Server

    Shu, Jian-Jun

    2015-01-01

    The paper presents a theoretical study using the Karman-Pohlhausen method for describing the transient heat exchange between the boundary-layer free convection and a vertical flat plate embedded in a porous medium. The unsteady behavior is developed after the generation of an impulsive heat flux step at the right-hand side of the plate. Two cases are considered according to whether the plate has a finite thickness or no thickness. The time and space evolution of the interface temperature is evidenced.

  12. Application of He's homotopy perturbation method to boundary layer flow and convection heat transfer over a flat plate

    Science.gov (United States)

    Esmaeilpour, M.; Ganji, D. D.

    2007-12-01

    In this Letter, the problem of forced convection over a horizontal flat plate is presented and the homotopy perturbation method (HPM) is employed to compute an approximation to the solution of the system of nonlinear differential equations governing on the problem. It has been attempted to show the capabilities and wide-range applications of the homotopy perturbation method in comparison with the previous ones in solving heat transfer problems. The obtained solutions, in comparison with the exact solutions admit a remarkable accuracy. A clear conclusion can be drawn from the numerical results that the HPM provides highly accurate numerical solutions for nonlinear differential equations.

  13. Computer implementation of the Passage Arrangement for Plate-Fin Heat Exchangers According to Local Balance Principle

    Institute of Scientific and Technical Information of China (English)

    1997-01-01

    A two-step method for stacking arrangement of passages in multistream plate-fin heat exchanger is proposed.The first step (predict step)is to initialize the arrangement according to a local-balance principle,and the second step(correct step) is to re-adjust the arrangement according to the results of differential computation of the temperature distribution.The computer implementation process of the local balance principle is described in detail and three examples are illustrated to whos the feasibility of this principle.A subroutine program is provided to facilitate the reader to adopt this principle.

  14. Free Convection Flow and Heat Transfer of Tangent Hyperbolic past a Vertical Porous Plate with Partial Slip

    Directory of Open Access Journals (Sweden)

    V. Ramachandra Prasad

    2016-01-01

    Full Text Available This article presents the nonlinear free convection boundary layer flow and heat transfer of an incompressible Tangent Hyperbolic non-Newtonian fluid from a vertical porous plate with velocity slip and thermal jump effects. The transformed conservation equations are solved numerically subject to physically appropriate boundary conditions using a second-order accurate implicit finite-difference Keller Box technique. The numerical code is validated with previous studies. The influence of a number of emerging non-dimensional parameters, namely the Weissenberg number (We, the power law index (n, Velocity slip (Sf, Thermal jump (ST, Prandtl number (Pr and dimensionless tangential coordinate ( on velocity and temperature evolution in the boundary layer regime are examined in detail. Furthermore, the effects of these parameters on surface heat transfer rate and local skin friction are also investigated. Validation with earlier Newtonian studies is presented and excellent correlation achieved. It is found that velocity, skin friction and heat transfer rate (Nusselt number is increased with increasing Weissenberg number (We, whereas the temperature is decreased. Increasing power law index (n enhances velocity and heat transfer rate but decreases temperature and skin friction. An increase in Thermal jump (ST is observed to decrease velocity, temperature, local skin friction and Nusselt number. Increasing Velocity slip (Sf is observed to increase velocity and heat transfer rate but decreases temperature and local skin friction. An increasing Prandtl number, (Pr, is found to decrease both velocity and temperature. The study is relevant to chemical materials processing applications.

  15. Preliminary design review package on air flat plate collector for solar heating and cooling system

    Science.gov (United States)

    1977-01-01

    Guidelines to be used in the development and fabrication of a prototype air flat plate collector subsystem containing 320 square feet (10-4 ft x 8 ft panels) of collector area are presented. Topics discussed include: (1) verification plan; (2) thermal analysis; (3) safety hazard analysis; (4) drawing list; (5) special handling, installation and maintenance tools; (6) structural analysis; and (7) selected drawings.

  16. Microstructure of U 3Si 2 fuel plates submitted to a high heat flux

    Science.gov (United States)

    Leenaers, A.; Van den Berghe, S.; Koonen, E.; Jacquet, P.; Jarousse, C.; Guigon, B.; Ballagny, A.; Sannen, L.

    2004-05-01

    In order to gain insight on the performance limits of U 3Si 2 fuel with Al cladding, fuel plates with a fissile material density of 5.1 and 6.1 g U/cm 3 were irradiated in the BR2 reactor of SCK • CEN in Mol. The plates were intended to be subjected to severe conditions leading to a cladding surface temperature of 180-200 °C and fuel temperatures of 220-240 °C. The irradiation program was stopped after the second cycle based on the visual inspection and wet sipping tests of the elements, correspondingly showing degradations on the outer Al surfaces of the U 3Si 2 plates and the release of fission products. The maximum fuel burn-up was 29% and 25% 235U, respectively. In a PIE program the microstructural causes for this degradation are analysed. It is found that the failure of the plates is entirely related to the corrosion of the Al cladding, which has caused temperatures to rise well beyond the calculated values. In all stages, the fuel grains have retained their integrity and, apart from the formation of an interaction phase with the Al matrix, they do not demonstrate deleterious changes in their physical properties.

  17. Vacuum brazing of OFE Copper-316L stainless steel transition joints without electroplating stainless steel part for application in particle accelerators

    International Nuclear Information System (INIS)

    Brazed transition Joints between OFE copper and type 316L austenitic stainless steel (SS) find extensive applications in particle accelerators all over the world. In contrast to excellent wettability of OFE copper, austenitic SS is well known for its poor wettability for BVAg-8 (72Ag/28Cu; melting point: 1052 K) braze filler metal (BFM). High surface wettability is believed to be necessary to drag molten BFM into the capillary gap between mating metallic surfaces. Therefore, the widely accepted practice for vacuum brazing of such transition joints involves electroplating of SS parts with nickel or copper to enhance its wettability. A recently concluded in-house study, involving Nb to Ni-plated 316L SS brazing, has demonstrated that satisfactory ingress of BFM into a capillary joint between two dissimilar metals is possible if the poor wettability of one of the mating surfaces is compensated by good wettability of its counterpart. In the light of these observations, the present study was undertaken to explicitly evaluate the requirement of electroplating the SS part for establishment of sound OFE copper-316L SS brazed joints suitable for service in ultra-high vacuum (UHV) of particle accelerators

  18. Study on the heat flux reconstruction with the infrared thermography for the divertor target plates in the KSTAR tokamak

    Science.gov (United States)

    Kang, C. S.; Lee, H. H.; Oh, S.; Lee, S. G.; Wi, H. M.; Kim, Y. S.; Kim, H. S.

    2016-08-01

    An infrared (IR) thermography is the preferred diagnostic that can quantify heat flux by measuring the surface temperature distributions of the divertor plates. The IR thermography is successfully instrumented on Korea Superconducting Tokamak Advanced Research (KSTAR). In this study, finite volume method is considered to solve the heat conduction equations. 1D-, 2D-, and 3D models are developed and compared with various calculation algorithms, such as Duhamel's theorem and THEODOR. These comparisons show good agreement. In order to acquire more efficient and reliable calculation results, we consider two numerical analysis schemes, influence of temperature on thermal properties and image stabilization. Recently, this reconstruction code is successfully applied to the KSTAR IR thermography.

  19. Study on the heat flux reconstruction with the infrared thermography for the divertor target plates in the KSTAR tokamak.

    Science.gov (United States)

    Kang, C S; Lee, H H; Oh, S; Lee, S G; Wi, H M; Kim, Y S; Kim, H S

    2016-08-01

    An infrared (IR) thermography is the preferred diagnostic that can quantify heat flux by measuring the surface temperature distributions of the divertor plates. The IR thermography is successfully instrumented on Korea Superconducting Tokamak Advanced Research (KSTAR). In this study, finite volume method is considered to solve the heat conduction equations. 1D-, 2D-, and 3D models are developed and compared with various calculation algorithms, such as Duhamel's theorem and THEODOR. These comparisons show good agreement. In order to acquire more efficient and reliable calculation results, we consider two numerical analysis schemes, influence of temperature on thermal properties and image stabilization. Recently, this reconstruction code is successfully applied to the KSTAR IR thermography. PMID:27587124

  20. Unsteady Hydromagnetic Natural Convection Flow past an Impulsively Moving Vertical Plate with Newtonian Heating in a Rotating System

    Directory of Open Access Journals (Sweden)

    Gauri Shanker Seth

    2015-01-01

    Full Text Available An investigation of unsteady hydromagnetic natural convection flow of a viscous, incompressible, electrically conducting and heat absorbing fluid past an impulsively moving vertical plate with Newtonian heating embedded in a porous medium in a rotating system is carried out. The governing partial differential equations are first subjected to Laplace transformation and then inverted numerically using INVLAP routine of Matlab. The governing partial differential equations are also solved numerically by Crank-Nicolson implicit finite difference scheme and a comparison has been provided between the two solutions. The numerical solution for fluid velocity and fluid temperature are depicted graphically whereas the numerical values of skin friction and Nusselt number are presented in tabular form for various values of pertinent flow parameters. Present solution in special case is compared with previously obtained solution and is found to be in excellent agreement.

  1. Turbulent combined-convection boundary layer with aiding flows along a heated vertical flat plate at higher freestream velocity

    Science.gov (United States)

    Abedina, Mohammad Zoynal; Islam, Mohammed Moinul; Hanif, Md. Abu; Alam, Md. Jahangir

    2016-07-01

    A numerical investigation is performed in the turbulent combined-convection boundary layer with aiding flows in air along a heated vertical flat plate at a higher freestream velocity (Reδ0 = 600) by time-developing direct numerical simulation (DNS). At higher freestream velocity, the transition from laminar to turbulent delays for aiding flows and relatively a lower and higher heat transfer rates are observed, respectively, in the laminar and turbulent region compared to that of lower freestream velocity. The wall shear stresses are higher in the laminar region compared to that in the turbulent region, and at higher freestream velocity, the wall shear stress in the transition region shows a higher peak value. The intensity of velocity and temperature fluctuations for aiding flows with higher freestream velocity become appreciably lower than that for lower freestream velocity due to the laminarization of the boundary layer.

  2. The Application of Plate Heat Exchanger in EO/EG%板式换热器在 EO/EG 装置中的运用

    Institute of Scientific and Technical Information of China (English)

    徐鹏; 游艺

    2014-01-01

    The structural features of plate heat exchanger , routine maintenance and management of plate heat exchanger , design and selection of the notes of the plate heat exchanger was introduced.Plate heat exchanger was a highly efficient, energy -efficient heat transfer equipment , with a high heat transfer coefficient , compact structure , less supplies, forms, ease of maintenance and many other advantages , the application fields were gradually expanded , which was widely used in machinery, electric power, metallurgy, chemical, textile, beverage, urban heating and other industries and fields , showing a strong competitive edge.%介绍了EO/EG装置中板式换热器的结构特点、板式换热器设计选型时注意的事项及板式换热器的日常维护管理。板式换热器是一种高效、节能的换热设备,具有传热系数高、结构紧凑、耗材少、形式多样、便于维修等诸多优点,应用领域逐渐扩大,已广泛应用于机械、电力、冶金、化工、轻纺、饮料、城镇供热等行业和领域,表现出很强的竞争力。

  3. Convective Heat Transfer Enhancement of a Rectangular Flat Plate by an Impinging Jet in Cross Flow

    Institute of Scientific and Technical Information of China (English)

    李国能; 郑友取; 胡桂林; 张治国

    2014-01-01

    Experiments were carried out to study the heat transfer performance of an impinging jet in a cross flow. Several parameters including the jet-to-cross-flow mass ratio (X=2%-8%), the Reynolds number (Red=1434-5735) and the jet diameter (d=2-4 mm) were explored. The heat transfer enhancement factor was found to increase with the jet-to-cross-flow mass ratio and the Reynolds number, but decrease with the jet diameter when other parameters maintain fixed. The presence of a cross flow was observed to degrade the heat transfer performance in respect to the effect of impinging jet to the target surface only. In addition, an impinging jet was confirmed to be capable of en-hancing the heat transfer process in considerable amplitude even though the jet was not designed to impinge on the target surface.

  4. Technical production problems in the rolling and welding of pipes in tube plates of heat exchangers

    International Nuclear Information System (INIS)

    One of the chief problems of apparatus construction is the sealing of different pressure chambers from one another. Methods for fixing pipes in tube plates are presented. The non-positive sealing connection by rolling processes is now being increasingly replaced by a variety of welding processes, in step with new developments taking place in welding technology. Using a number of examples, some of which are taken from nuclear technology, welding procedures, demands placed on the seam, quality assurance, planning and surveillance, control measures and destructive testing are described. (orig./IHOE)

  5. Experimental Research on Flow Maldistribution in Plate-Fin Heat Exchangers

    Institute of Scientific and Technical Information of China (English)

    张哲; 厉彦忠; 许箐

    2004-01-01

    The flow maldistribution and the effect of different inlet configuration on the flow distribution in platefin heat exchangers were studied experimentally. It is found that the flow maldistribution is serious because of the defects of inlet configurations, while the inlet configuration and Reynolds number are the main factors affecting the flow distribution. The improved inlet configurations, which are the header with a two-stage distributing configuration and the guide vane with a fluid complementary cavity were proposed and tested in this paper. The experimental results show that the improved inlet configurations can effectively improve the performance of flow distribution in heat exchangers.

  6. Effects of Dufour and Modified Forchhemier for Hydromagnetic Free Convective Heat and Mass Transfer Flow along a Permeable Inclined porous Plate with Heat Generation and Thermophoresis

    Directory of Open Access Journals (Sweden)

    M. Enamul Karim

    2013-06-01

    Full Text Available This study presents the numerical simulations to investigate the effects of the magnetic field parameter, Modified Forchhemier number, Prandtl number, Modified Darcy number, the Local Grashof number, the Dufour number and the Schmidt number on steady two-dimensional, laminar, hydromagnetic flow with heat and mass transfer over a semi-infinite, permeable inclined plate in the presence of thermophoresis and heat generation is carefully considered and equipped numerically. A similarity transformation is used to shrink the governing non-linear partial differential equations into ordinary differential equations. The obtained locally similar equations are then solved numerically by applying Nachtsheim-Swigert shooting iteration technique with sixth-order Runge-Kutta integration scheme. Comparisons with previously published study are performed and the results are found to be in very good agreement. Numerical results for the dimensionless velocity, temperature and concentration profiles are reported graphically as well as for the skin-friction coefficient, wall heat transfer and particle deposition rates are investigated for an assortment of values of the parameters inflowing into the problem.

  7. Finite Difference Analysis of Radiative Free Convection Flow Past an Impulsively Started Vertical Plate with Variable Heat and Mass Flux

    Directory of Open Access Journals (Sweden)

    V. Ramachandra Prasad

    2011-01-01

    Full Text Available A numerical solution of the unsteady radiative free convection flow of an incompressible viscous fluid past an impulsively started vertical plate with variable heat and mass flux is presented here. This type of problem finds application in many technological and engineering fields such as rocket propulsion systems, spacecraft re-entry aerothermodynamics, cosmical flight aerodynamics, plasma physics, glass production and furnace engineering. The fluid is gray, absorbing-emitting but non-scattering medium and the Rosseland approximation is used to describe the radiative heat flux in the energy equation. The governing non-linear, coupled equations are solved using an implicit finite difference scheme. Numerical results for the velocity, temperature, concentration, the local and average skinfriction, the Nusselt and Sherwood number are shown graphically, for different values of Prandtl number, Schmidt number, thermal Grashof number, mass Grashof number, radiation parameter, heat flux exponent and the mass flux exponent. It is observed that, when the radiation parameter increases, the velocity and temperature decrease in the boundary layer. The local and average skin-friction increases with the increase in radiation parameter. For increasing values of radiation parameter the local as well as average Nusselt number increases.

  8. Seismic heating signatures in the Japan Trench subduction plate-boundary fault zone: evidence from a preliminary rock magnetic `geothermometer'

    Science.gov (United States)

    Yang, Tao; Dekkers, Mark J.; Zhang, Bo

    2016-04-01

    Frictional heating during earthquake rupture reveals important information on earthquake mechanisms and energy dissipation. The amount of annealing varies widely and is, as yet, poorly constrained. Here we use magnetic susceptibility versus temperature measurements during cycling to increasingly elevated temperatures to constrain the maximum temperature a slip zone has experienced. The case study comprises sheared clay cored from the Japan Trench subduction plate-boundary fault zone (décollement), which accommodated the large slip of the 2011 Mw 9.0 Tohoku-oki earthquake. The décollement was cored during the Integrated Ocean Drilling Program (IODP) Expedition 343, the Japan Trench Fast Drilling Project (JFAST). Heating signatures with estimated maximum temperatures ranging from ˜300 to over 500 °C are determined close to the multiple slip surfaces within the décollement. Since it is impossible to tie a specific slip surface to a certain earthquake, thermal evidence for the cumulative effect of several earthquakes is unveiled. This as yet preliminary rock magnetic `geothermometer' would be a useful tool to detect seismic heating along faults that experienced medium temperature rise, a range which is difficult to assess with other approaches.

  9. Preparation of High-Density Uranium-Silicide U3Sl2-Uss: Effects of Preirradiation Heat Treatment on As-Cast Ingot Fuel Plates

    International Nuclear Information System (INIS)

    Heat treatment experiments upon U3Si2-Uss ingot have been camed out to obtain free uranium particle size improvement which is required to enhance the U-Al inter-diffusion reaction in the fuel plate meat. . Heat treatment experiments upon fuel plates containing dispersion of U3Si2-Uss in Al matrix have also been carried out to study the effect of temperature and treatment duration on the extent of inter-diffusion reaction between free uranium particle and aluminium matrix in the fuel plate meat. Both the experiments indicate that a drastic size improvement has occurred with the U3Si2 as well as free uranium particles upon heat treatment at controlled temperature between the U3Si2 peritectic and peritectoid temperatures and that the inter-diffusion reaction between free uranium and Al matrix occurs quite significantly at temperatures higher than that ordinarily used in the fabrication procedure

  10. Magnetohydrodynamics effect on three-dimensional viscous incompressible flow between two horizontal parallel porous plates and heat transfer with periodic injection/suction

    Directory of Open Access Journals (Sweden)

    R. C. Chaudhary

    2004-11-01

    Full Text Available We investigate the hydromagnetic effect on viscous incompressible flow between two horizontal parallel porous flat plates with transverse sinusoidal injection of the fluid at the stationary plate and its corresponding removal by periodic suction through the plate in uniform motion. The flow becomes three dimensional due to this injection/suction velocity. Approximate solutions are obtained for the flow field, the pressure, the skin-friction, the temperature field, and the rate of heat transfer. The dependence of solution on M (Hartmann number and λ (injection/suction is investigated by the graphs and tables.

  11. COMPARATION BETWEEN NONDESTRUCTIVE TESTING METHODS FOR THE ALUMINIUM BRAZED PIECES

    Directory of Open Access Journals (Sweden)

    Dan NIŢOI

    2014-05-01

    Full Text Available Presented paper refers to different control methods used in aluminium brazed joining because of possible defects. Low joining complexity permits exact damages position in relation with materials geometry.

  12. Real-time simulation of thermal stresses and creep in plates subjected to transient heat input

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Jacobsen, Torben Krogsdal; Hansen, P.N.

    1997-01-01

    -difference approach. It applies a general formulation which takes into account nonconstant material properties (e.g. temperature, material, or time dependency), heat-transfer coefficients, and creep. The temperature calculation applies a one-dimensional numerical model, whereas the stress analysis is semi...

  13. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  14. Improved Assembly for Gas Shielding During Welding or Brazing

    Science.gov (United States)

    Gradl, Paul; Baker, Kevin; Weeks, Jack

    2009-01-01

    An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes. The basic purpose of this assembly or of a typical prior related assembly is to channel the flow of a chemically inert gas to a joint to prevent environmental contamination of the joint during the welding or brazing process and, if required, to accelerate cooling upon completion of the process.

  15. Stability and coherent structures of the asymptotic suction boundary layer over a heated plate

    CERN Document Server

    Zammert, Stefan; Eckhardt, Bruno

    2016-01-01

    The asymptotic suction boundary layer (ASBL) is a parallel shear flow that becomes turbulent in a bypass transition in parameter regions where the laminar profile is stable. We here add a temperature gradient perpendicular to the plate and explore the interaction between convection and shear in determining the transition. We find that the laminar state becomes unstable in a subcritical bifurcation and that the critical Rayleigh number and wave number depend strongly on the Prandtl number. We also track several secondary bifurcations and identify states that are localized in two directions, showing different symmetries. In the subcritical regime, transient turbulent states which are connected to exact coherent states and follow the same transition scenario as found in linearly stable shear flows are identified and analyzed. The study extends the bypass transition scenario from shear flows to thermal boundary layers and shows the intricate interactions between thermal and shear forces in determining critical po...

  16. Corrosion Behavior of Aluminum-Steel Weld-Brazing Joint

    Science.gov (United States)

    Shi, Yu; Li, Jie; Zhang, Gang; Huang, Jiankang; Gu, Yufen

    2016-05-01

    Dissimilar metals of 1060 aluminum and galvanized steel were joined with a lap joint by pulsed double-electrode gas metal arc weld brazing with aluminum-magnesium and aluminum-silicon filler metals. The corrosion behavior of the weld joints was investigated with immersion corrosion and electrochemical corrosion tests, and the corrosion morphology of the joints was analyzed with scanning electron microscopy (SEM). Galvanic corrosion was found to occur when the samples were immersed in corrosive media, and the corrosion rate of joints was increased with increased heat input of the workpiece. Comparison of the corrosion properties of weld joints with different filler wires indicated that the corrosion rate of weld joints with aluminum-silicon filler wire was larger than that of weld joints with aluminum-magnesium filler wire. Results also showed that the zinc-rich zone of weld joints was prone to corrosion. The corrosion behavior of zinc-rich zone was analyzed with SEM equipped with an energy-dispersive x-ray spectroscopy analysis system based on the test results.

  17. Transient MHD Free Convection Flow and Heat Transfer of Nanofluid past an Impulsively Started Semi-Infinite Vertical Plate

    Directory of Open Access Journals (Sweden)

    V. Rajesh

    2016-01-01

    Full Text Available In this paper, the problem of nanofluid flow and heat transfer due to the impulsive motion of a semi-infinite vertical plate in its own plane in the presence of magnetic field is analyzed by the implicit finite-difference numerical method. A range of nanofluids containing nanoparticles of aluminium oxide, copper, titanium oxide and silver with nanoparticle volume fraction range less than or equal to 0.04 are considered. The Tiwari-Das nanofluid model is employed. The velocity and temperature profiles as well as the skin friction coefficient and Nusselt number are examined for different parameters such as nanoparticle volume fraction, nanofluid type, magnetic parameter and thermal Grashof number. The present simulations are relevant to magnetic nanomaterials thermal flow processing in the chemical and metallurgical industries.

  18. Use of module-welded heat exchanger plates in refrigeration engineering; Einsatz von modulverschweissten Plattenwaemeuebertragern in der Kaeltetechnik

    Energy Technology Data Exchange (ETDEWEB)

    Bleistein, M. [Thermowave Gesellschaft fuer Waermetechnik mbH, Berga (Germany)

    1997-12-31

    The welded module was developed for refrigeration engineering. Two heat carrier plates were welded together into a flow duct with a laser weld. Advantages are (a) Functionality; (b) Safety; (c) Economic efficiency. (orig.) [Deutsch] Speziell fuer die Kaeltetechnik entwickelt wurde das verschweisste Plattenmodul. Dabei werden 2 Waermeuebertragerplatten zu einem Stroemungskanal zusammengefuegt bei dem die FELD-Dichtung durch eine Laserschweissnaht ersetzt wird. Das kritische Medium (Kaeltemittel) kommt dadurch nur mit jeweils 2 Ringdichtungen zwischen den einzelnen Modulen in Beruehrung, die konstruktiv gekammert und zusaetzlich aus hochresistenten, dem Medium angepassten, Dichtungsmaterialien gefertigt werden. Unter weitgehender Beibehaltung der generellen Vorteilen von Plattenwaermeuebertragern ergeben sich durch den Einsatz von lasergeschweissten Modulen zusaetzliche Vorzuege hinsichtlich: (a) Funktionalitaet; (b) Sicherheit; (c) Wirtschaftlichkeit. (orig.)

  19. Plate-fin Heat-exchangers for a 10 kW Brayton Cryocooler and a 1 km HTS Cable

    Science.gov (United States)

    Chang, Ho-Myung; Gwak, Kyung Hyun; Jung, Seyong; Yang, Hyung Suk; Hwang, Si-Dole

    Plate-fin heat exchangers (PFHX) are designed and fabricated for a cryogenic cooling system, serving for a 10 kW Brayton cryocooler and a 1 km HTS transmission cable under development in Korea. To achieve compactness and thermal efficiency at the same time, a recuperative HX for Brayton cycle and a sub-cooling HX of liquid nitrogen for HTS cable are designed as integrated parts. A key design feature is focused on the coldest part of sub-cooling HX, where the streams of liquid nitrogen and refrigerant (helium gas) are arranged as two-pass cross-flow so that the risk of freeze-out of liquid nitrogen can be reduced. Details of hardware PFHX design are presented and discussed towards its immediate application to the HTS cable system.

  20. Chemically Reacting Hydromagnetic Unsteady Flow of a Radiating Fluid Past a Vertical Plate with Constant Heat Flux

    Science.gov (United States)

    Makinde, Oluwole Daniel

    2012-05-01

    The combined effects of thermal radiation absorption and magnetic field on an unsteady chemically reacting convective flow past an impulsively started vertical plate is studied in the presence of a constant wall heat flux. Boundary layer equations are derived and the resulting approximate nonlinear partial differential equations are solved numerically using a semi-discretization finite difference technique. A parametric study of all parameters involved is conducted, and a representative set of numerical results for the velocity, temperature, and concentration profiles as well as the skin-friction parameter and Sherwood number are illustrated graphically to show typical trends of the solutions. Further validation with previous works is carried out and an excellent agreement is achieved.

  1. Numerical heat and mass transfer analysis of a cross-flow indirect evaporative cooler with plates and flat tubes

    Science.gov (United States)

    Chua, K. J.; Xu, J.; Cui, X.; Ng, K. C.; Islam, M. R.

    2016-09-01

    In this study the performance of an indirect evaporative cooling system (IECS) of cross-flow configuration is numerically investigated. Considering the variation of water film temperature along the flowing path and the wettability of the wet channel, a two-dimensional theoretical model is developed to comprehensively describe the heat and mass transfer process involved in the system. After comparing the simulation results with available experimental data from literature, the deviation within ±5 % proves the accuracy and reliability of the proposed mathematical model. The simulation results of the plate type IECS indicate that the important parameters, such as dimension of plates, air properties, and surface wettability play a great effect on the cooling performance. The investigation of flow pattern shows that cross-flow configuration of primary air with counter-flow of secondary air and water film has a better cooling performance than that of the parallel-flow pattern. Furthermore, the performance of a novel flat tube working as the separating medium is numerically investigated. Simulation results for this novel geometry indicate that the tube number, tube long axis and short axis length as well as tube length remarkably affect its cooling performance.

  2. Heat transfer analysis in a second grade fluid over and oscillating vertical plate using fractional Caputo-Fabrizio derivatives

    Science.gov (United States)

    Shah, Nehad Ali; Khan, Ilyas

    2016-07-01

    This paper presents a Caputo-Fabrizio fractional derivatives approach to the thermal analysis of a second grade fluid over an infinite oscillating vertical flat plate. Together with an oscillating boundary motion, the heat transfer is caused by the buoyancy force induced by temperature differences between the plate and the fluid. Closed form solutions of the fluid velocity and temperature are obtained by means of the Laplace transform. The solutions of ordinary second grade and Newtonian fluids corresponding to time derivatives of integer and fractional orders are obtained as particular cases of the present solutions. Numerical computations and graphical illustrations are used in order to study the effects of the Caputo-Fabrizio time-fractional parameter α, the material parameter α _2 , and the Prandtl and Grashof numbers on the velocity field. A comparison for time derivative of integer order versus fractional order is shown graphically for both Newtonian and second grade fluids. It is found that fractional fluids (second grade and Newtonian) have highest velocities. This shows that the fractional parameter enhances the fluid flow.

  3. Heat and fluid flow properties of circular impinging jet with a low nozzle to plate spacing. Improvement by nothched nozzle; Nozzle heibankan kyori ga chiisai baai no enkei shototsu funryu no ryudo dennetsu tokusei. Kirikaki nozzle ni yoru kaizen kojo

    Energy Technology Data Exchange (ETDEWEB)

    Shakouchih, T. [Mie University, Mie (Japan). Faculty of Engineering; Matsumoto, A.; Watanabe, A.

    2000-10-25

    It is well known that as decreasing the nozzle to plate spacing considerably the heat transfer coefficient of circular impinging jet, which impinges to the plate normally, increases remarkably. At that time, the flow resistance of nozzle-plate system also increases rapidly. In this study, in order to reduce the flow resistance and to enhance the heat transfer coefficient of the circular impinging jet with a considerably low nozzle to plate spacing, a special nozzle with notches is proposed, and considerable improvement of the flow and heat transfer properties are shown. The mechanism of enhancement of the heat transfer properties is also discussed. (author)

  4. Effect of Heat Input During Disk Laser Bead-On-Plate Welding of Thermomechanically Rolled Steel on Penetration Characteristics and Porosity Formation in the Weld Metal

    OpenAIRE

    Lisiecki A.

    2016-01-01

    The paper presents a detailed analysis of the influence of heat input during laser bead-on-plate welding of 5.0 mm thick plates of S700MC steel by modern Disk laser on the mechanism of steel penetration, shape and depth of penetration, and also on tendency to weld porosity formation. Based on the investigations performed in a wide range of laser welding parameters the relationship between laser power and welding speed, thus heat input, required for full penetration was determined. Additionall...

  5. Effect of Heat Input During Disk Laser Bead-On-Plate Welding of Thermomechanically Rolled Steel on Penetration Characteristics and Porosity Formation in the Weld Metal

    Directory of Open Access Journals (Sweden)

    Lisiecki A.

    2016-03-01

    Full Text Available The paper presents a detailed analysis of the influence of heat input during laser bead-on-plate welding of 5.0 mm thick plates of S700MC steel by modern Disk laser on the mechanism of steel penetration, shape and depth of penetration, and also on tendency to weld porosity formation. Based on the investigations performed in a wide range of laser welding parameters the relationship between laser power and welding speed, thus heat input, required for full penetration was determined. Additionally the relationship between the laser welding parameters and weld quality was determined.

  6. Numerical analysis of steady state and transient analysis of high temperature ceramic plate-fin heat exchanger

    International Nuclear Information System (INIS)

    Highlights: • Rip saw fin design is considered to be the best because it has thin fins and has higher heat transfer coefficient. • Minimum principal stress and maximum safety factor are obtained for the inverted bolt fin design. • Maximum principal stress and minimum safety factor are obtained for triangular fin design. • Thermal stress has significant impact than mechanical stress. • High principal stress is found at the startup and shutdown stage. - Abstract: In this study three-dimensional model of ceramic plate-fin high temperature heat exchanger with different fin designs and arrangements is analyzed numerically using ANSYS FLUENT and ANSYS structural module. The ability of ceramics to withstand high temperature and corrosion makes silicon carbide (SiC) suitable candidate material to be used in high temperature heat exchanger. The operating temperature of heat exchanger is 950 °C and the operating pressure is 1.5 MPa. The working fluids are helium, sulfur trioxide, sulfur dioxide, oxygen and the water vapor. Fluid flow and heat transfer analysis are carried out for steady and transient state in FLUENT. The obtained thermal and pressure load for the steady and transient state from ANSYS FLUENT are imported to ANSYS structural module to obtain the principal stress and the factor of safety. Different arrangements of rectangular fins, triangular fins, inverted bolt fins and ripsaw fins are studied. From the results it is found that the minimum stress and the maximum safety factor are obtained for inverted bolt fins. The triangular fins have the maximum principal stress and minimum factor of safety. However, the fluid flow and heat transfer analysis show inverted bolt fins and triangular fins produce higher pressure drop and friction factor. The steady state maximum principal stress is 10.08 MPa, 9.90 MPa and 11.43 MPa for straight, staggered and top and bottom ripsaw fin arrangement. The corresponding safety factors are 21.80, 21.95 and 19

  7. Coeficientes de transferencia de calor experimental para el enfriamiento de licor en intercambiadores de placas//Experimental heat transfer coefficients for the liquor cooling in plate heat exchanger

    Directory of Open Access Journals (Sweden)

    Enrique Torres‐Tamayo

    2014-01-01

    Full Text Available La pérdida de eficiencia del proceso de enfriamiento del licor amoniacal, mediante el uso de intercambiadores de calor de placas, está asociada a imprecisiones en la estimación de los coeficientes de transferencia de calor y la acumulación de incrustaciones en la superficie de intercambio. El objetivo de la investigación es determinar los coeficientes de transferencia de calor y la influencia de lasincrustaciones en la pérdida de eficiencia de la instalación. Mediante un procedimiento iterativo se estableció la ecuación del número de Nusselt y su relación con el número de Reynolds y Prandtl. Se utilizó un diseño experimental multifactorial. Los resultados predicen el conocimiento de los coeficientespara el cálculo del número de Nusselt en ambos fluidos. Los valores de los coeficientes del licor amoniacal son inferiores, ello se debe a la presencia de componentes gaseosos. La ecuación obtenida muestra correspondencia con el modelo de Buonapane, el error comparativo es del 3,55 %.Palabras claves: intercambiador de calor de placas, coeficientes de transferencia de calor, eficiencia térmica.______________________________________________________________________________AbstractThe loss of efficiency of the ammonia liquor cooling process, by means of the plate heat exchanger, is associated to the incorrect estimate of the heat transfer coefficients and the accumulation of inlays in the exchange surface. The objective of the investigation is to determine the transfer coefficients and the influence of the inlays in the efficiency loss of the installation. By means of an iterative procedure was obtained the Nusselt number equation and the relationship with the Reynolds and Prandtl number, for it was used it a design experimental multifactorial. The results predict the knowledge of the coefficients forthe calculation of the Nusselt number for both fluids. The ammonia liquor coefficients values are inferior, due to the presence of gassy

  8. Brazing of Stainless Steel to Yttria-Stabilized Zirconia Using Gold-Based Brazes for Solid Oxide Fuel Cell Applications

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Asthana, R.

    2007-01-01

    Two gold-base active metal brazes (gold-ABA and gold-ABA-V) were evaluated for oxidation resistance to 850 C, and used to join yttria-stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel for possible use in solid oxide fuel cells. Thermogravimetric analysis and optical microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy were used to evaluate the braze oxidation behavior, and microstructure and composition of the YSZ/braze/steel joints. Both gold-ABA and gold-ABA-V exhibited nearly linear oxidation kinetics at 850 C, with gold-ABA-V showing faster oxidation than gold-ABA. Both brazes produced metallurgically sound YSZ/steel joints due to chemical interactions of Ti and V with the YSZ and steel substrates.

  9. Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

    Science.gov (United States)

    Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

    2015-05-01

    A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

  10. Mathematical Model for Fluid Flow and Heat Transfer Processes in Plate Exchanger

    Directory of Open Access Journals (Sweden)

    Cvete B. Dimitrieska

    2015-11-01

    Full Text Available Within the analytical solution of the system of equations which solve fluid flow and heat transfer processes, the elliptical and parabolic differential equations based on initial and boundary conditions is usually unfamiliar in a closed form. Numerical solution of equation system is necessarily obtained by discretization of equations. When system of equations relate to estimation of two dimensional stationary problems, the applicable method for estimation in basic two – dimensional form is recommended.

  11. Studies of plate bending for practical use by computer aided line-heating system; FEM wo oyoshita senjo kanetsu jidoka no jitsuyoka kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Ishiyama, M.; Tango, Y.; Nakamura, Y. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

    1998-06-01

    This paper describes studies for practical use of an automated line heating system applied with FEM. Line heating is indispensable to process curved outer plates of a ship hull, but it is difficult to learn. Automation applied with FEM is conceived. Line heating, which is a combination of heat conduction and thermal elasto-plastic phenomena, is replaced by elasticity calculation using the inherent strain as the base to make calculation possible at a practical speed. An intended shape is transformed into a flat plane by using a simulation of elastic large transformation to derive inherent strain distribution necessary for bending processing as well as the initial flat plane shape. On the other hand, transformations of each one of the heating line are combined to approximate the inherent strain distribution which provides the intended curved surface. This combination of the heating lines constitutes the heating method. A calculation method for a heating plan applied with a continuously moving heating method with high efficiency was examined for practical application. Quantitative discussion was given on factors which provide transformation and variation of elements including the residual stress, and a verification test incorporating the results therefrom was performed. It was verified that bending processing with practically sufficient accuracy is possible from results of verification tests on bowl-shaped numerically curved surfaces and outer plates on actual ships. 8 refs., 19 figs., 1 tab.

  12. Numerical Study of Solidification in a Plate Heat Exchange Device with a Zigzag Configuration Containing Multiple Phase-Change-Materials

    Directory of Open Access Journals (Sweden)

    Peilun Wang

    2016-05-01

    Full Text Available Latent heat thermal energy storage (TES plays an important role in the advocation of TES in contrast to sensible energy storage because of the large storage energy densities per unit mass/volume possible at a nearly constant thermal energy. In the current study, a heat exchange device with a zigzag configuration containing multiple phase-change-materials (m-PCMs was considered, and an experimental system was built to validate the model for a single PCM. A two-dimensional numerical model was developed using the ANSYS Fluent 14.0 software program. The energy fractions method was put forward to calculate the average Ste number and the influence of Re and Ste numbers on the discharge process were studied. The influence of phase change temperature among m-PCMs on the solidification process has also been studied. A new boundary condition was defined to determine the combined effect of the Re and Ste numbers on the discharging process. The modelling results show that for a given input power, the Ste (or Re number has a significant impact on the discharging process; however, the period value of inlet velocity has almost no impact on it. Besides, the zigzag plate with m-PCMs has a good impact on the temperature shock as “filter action” in the discharging process.

  13. A Study on the Low Temperature Brittleness by Cyclic Cooling-Heating of Low Carbon Hot Rolled Steel Plate

    International Nuclear Information System (INIS)

    The ductile-brittle transition phenomenon of low carbon steel has been investigated using the standard Charpy V-notch specimen. Dry ice and acetone were used as refrigerants. Notched specimens were cut from the hot rolled plate produced at POSCO for the Olsen impact test. The effect of cyclic cooling and heating of 0.14% carbon steel on the embrittlement was extensively examined. The ductile-brittle transition temperature was found to be approximately-30 .deg. C. The transition temperature was gradually increased as the number of cooling-heating cycles increased. On a typical V-notch fracture surface it was found that the ductile fracture surface showed a thick and fibrous structure, while the brittle fracture surface a small and light grain with irregular disposition. As expected, the transition temperature was also increased as the carbon content of steel increased. Compared with the case of 0.14% carbon steel, the transition temperature of 0.17% carbon steel was found to be increased about 12 .deg. C

  14. Lie Group Method for Studying the Heat Generation Effect on Freeconvection Laminar Boundary-layer Flow Over a Vertical Flat Plate

    OpenAIRE

    Abd-el-Malek, MB; Badran, NA; Hassan, HS; Abbas, HH

    2015-01-01

    The nonlinear equations of heat and mass transfer in two-dimensional free-convection, laminar, boundary layer flow of a viscous incompressible fluid over a vertical plate with thermophoresis and heat generation effect have been considered. We apply Lie-group method for determining symmetry reductions of partial differential equations. Liegroup method starts out with a general infinitesimal group of transformations under which the given partial differential equations are inva...

  15. Investigation into the Influence of Post-Weld Heat Treatment on the Friction Stir Welded AA6061 Al-Alloy Plates with Different Temper Conditions

    Science.gov (United States)

    İpekoğlu, Güven; Erim, Seçil; Çam, Gürel

    2014-02-01

    In this study, the effect of post-weld heat treatment (PWHT) on the microstructure and mechanical properties of friction stir butt-joined AA6061 Al-alloy plates both in O and T6-temper conditions was investigated by detailed microstructural investigations and microhardness measurements, in combination with transverse tensile testing. It was determined that the PWHT might result in abnormal grain growth (AGG) in the weld zone particularly in the joints produced in O-temper condition depending on the weld parameters used during friction stir welding. The PWHT generally led to an improvement in the mechanical properties even if AGG took place. Thus, the post-weld heat-treated joints exhibited mechanical properties much higher than those of respective as-welded plates and comparable to those of the respective base plates.

  16. Experimental study on DNB heat flux of plate-type fuel in pressurized condition

    International Nuclear Information System (INIS)

    Experimental study was carried out in order to determine the DNB correlation for the safety analysis of the JMTR low enrichment fuel core. Since it is essential to examine applicability and safety margin of the correlation for the safety analysis, DNB heat fluxes were measured with the test section of rectangular flow channel simulating JMTR fuel element subchannel in the pressure range of 1 ∼ 13 kg/cm2 abs and the velocity range of 0 ∼ 4.4 m/s. Reviewing existed DNB correlations based on the experimental data, Sudo correlations scheme was selected for the JMTR safety analysis with minor modification for the high flow rate region. Comparing the correlations scheme with experimental data, allowable limit of the minimum DNBR was determined to be 1.5. (author)

  17. Heat Transfer Calculation on Plate-Type Fuel Assembly of High Flux Research Reactor

    Directory of Open Access Journals (Sweden)

    Daxin Gong

    2015-01-01

    Full Text Available Heat transfer characteristics of fuel assemblies for a high flux research reactor with a neutron trap are numerically investigated in this study. Single-phase turbulence flow is calculated by a commercial code, FLUENT, where the computational objective covers standard and control fuel assemblies. The simulation is carried out with an inlet coolant velocity varying from 4.5 m/s to 7.5 m/s in hot assemblies. The results indicate that the cladding temperature is always lower than the saturation temperature in the calculated ranges. The temperature rise in the control fuel assembly is smaller than that of the standard fuel assembly. Additionally, the assembly with a hot spot is specially studied, and the safety of the research reactor is also approved.

  18. Characterisation of Ga-coated and Ga-brazed aluminium

    Energy Technology Data Exchange (ETDEWEB)

    Ferchaud, E. [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France); Christien, F., E-mail: frederic.christien@univ-nantes.fr [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France); Barnier, V. [Ecole Nationale Superieure des Mines, MPI, CNRS UMR5146, Centre SMS, 158 Cours Fauriel, 42023 Saint Etienne (France); Paillard, P. [Universite de Nantes, Polytech' Nantes, Laboratoire Genie des Materiaux et Procedes Associes, Rue Christian Pauc, 44306 Nantes Cedex 3 (France)

    2012-05-15

    This work is devoted to the brazing of aluminium using liquid gallium. Gallium was deposited on aluminium samples at {approx} 50 Degree-Sign C using a liquid gallium 'polishing' technique. Brazing was undertaken for 30 min at 500 Degree-Sign C in air. EDS (Energy Dispersive X-ray Spectroscopy) and AES (Auger Electron Spectroscopy) characterisation of Ga-coated samples has shown that the Ga surface layer thickness is of ten (or a few tens of) nanometres. Furthermore, aluminium oxide layer (Al{sub 2}O{sub 3}) was shown to be 'descaled' during Ga deposition, which ensures good conditions for further brazing. Cross-section examination of Ga-coated samples shows that liquid gallium penetrates into the aluminium grain boundaries during deposition. The thickness of the grain boundary gallium film was measured using an original EDS technique and is found to be of a few tens of nanometres. The depth of gallium grain boundary penetration is about 300 {mu}m at the deposition temperature. The fracture stress of the brazed joints was measured from tensile tests and was determined to be 33 MPa. Cross-section examination of brazed joints shows that gallium has fully dissolved into the bulk and that the joint is really autogenous. - Highlights: Black-Right-Pointing-Pointer Aluminium can be brazed using liquid gallium deposited by a 'polishing' technique. Black-Right-Pointing-Pointer The aluminium oxide layer is 'descaled' during liquid Ga 'polishing' deposition. Black-Right-Pointing-Pointer EDS can be used for determination of surface and grain boundary Ga film thickness. Black-Right-Pointing-Pointer The surface and grain boundary Ga film thickness is of a few tens of nm. Black-Right-Pointing-Pointer Surface and grain boundary gallium dissolves in the bulk during brazing.

  19. Method of temperature rising velocity and threshold control of electron beam brazing

    Institute of Scientific and Technical Information of China (English)

    Xuedong Wang; Shun Yao

    2005-01-01

    In order to accommodate electron beam to the brazing of the joints with various curve shapes and the brazing of thermo sensitive materials, the method of electron beam scanning and brazing temperature control was developed, in which electron beam was controlled to scan according to predefined scanning track, and the actual temperature rising velocity of the brazed seam was limited in an allowed scope by detecting the brazed seam temperature, calculating the temperature rising velocity and adjusting the beam current during the brazing process; in addition, through the setting of the highest allowed temperature, the actual temperature of the brazed seam could be controlled not exceeding the threshold set value, and these two methods could be employed alone or jointly. It is shown that high precision temperature control in electron beam brazing could be realized and the productivity be increased by the proposed method.

  20. The effect of heater orientation on the critical heat flux in a saturated pool boiling with honeycomb porous plate on nanoparticle deposited surface

    International Nuclear Information System (INIS)

    One of the main concerns in In-Vessel Retention (IVR) for a severe accident is to guarantee the sufficient cooling performance in order to avoid melt-through of pressure vessel. Under a severe accident condition, the vessel is submerged in water, and then boiling is occurred. The heat removal is limited by critical heat flux (CHF) at the outer surface of the reactor vessel. Therefore, in order to enhance the capability of the IVR in the severe accident of the light-water reactors, methods to increase the CHF should be considered. Various surface modifications of the boiling surface, e.g., integrated surface structures, such as channels and micro-pin fins, and the coating of a micro-porous layer using sintered metal powders and nanoparticle deposition onto the heat transfer surface, have been proven to effectively enhance the CHF in saturated pool boiling. In particular, the critical heat flux by the attachment of a honeycomb-structured porous plate on a flat heated surface facing upward increases more than approximately twice compared to that of a plain surface under saturated pool boiling condition (Mori and Okuyama (2009)). This is attributed to the honeycomb porous plate which provides automatic liquid supply due to capillary action and the reduction of the vapor escape flow resistance due to the separation of the liquid and vapor flow paths. Moreover, it is well-known that the CHF with nanoparticle deposited heated surface is greatly enhanced. However, the effect of the heated surface orientation on the CHF with honeycomb porous plate on nanoparticle deposited surface is not clarified yet. Therefore, we focus on the use of honeycomb porous plate and nanoparticle coated surface to improve the IVR capability in the severe management strategy implemented by light-water reactors. (author)

  1. Effects of Rare Earths on Properties of Ti-Zr-Cu-Ni Base Brazing Filler Alloys

    Institute of Scientific and Technical Information of China (English)

    Ma Tianjun; Kang Hui; Wu Yongqin; Qu Ping

    2004-01-01

    The effects of the addition of rare earths on the properties of Ti-Zr-Cu-Ni base brazing filler alloys and the mechanical microstructure and properties were studied for the brazed-joints in the vacuum brazing of TC4 by comparing synthetical properties of two kinds of filler metals.The results indicate that the filler metals added with rare earths have lower melting point, better wettability and higher mechanical properties in the brazing joints.

  2. Nonlinear radiation heat transfer effects in the natural convective boundary layer flow of nanofluid past a vertical plate: a numerical study.

    Directory of Open Access Journals (Sweden)

    Meraj Mustafa

    Full Text Available The problem of natural convective boundary layer flow of nanofluid past a vertical plate is discussed in the presence of nonlinear radiative heat flux. The effects of magnetic field, Joule heating and viscous dissipation are also taken into consideration. The governing partial differential equations are transformed into a system of coupled nonlinear ordinary differential equations via similarity transformations and then solved numerically using the Runge-Kutta fourth-fifth order method with shooting technique. The results reveal an existence of point of inflection for the temperature distribution for sufficiently large wall to ambient temperature ratio. Temperature and thermal boundary layer thickness increase as Brownian motion and thermophoretic effects intensify. Moreover temperature increases and heat transfer from the plate decreases with an increase in the radiation parameter.

  3. 板式换热器强化传热数值研究及热阻分析%A Numerical Study and Thermal Resistance Analysis of Heat Transfer Enhancement in Plate Heat Exchangers

    Institute of Scientific and Technical Information of China (English)

    吴晶; 夏梦; 叶莉; 韩东

    2012-01-01

    以工业广泛使用的板式换热器为研究对象,模拟了人字型波纹板片和凹坑型板片内的流动和换热,得到了平均努塞尔数Nu、阻力系数和综合传热性能因子随雷诺数Re的变化,分析了凹坑深度对换热性能的影响。相同工况下,人字比凹坑型板片的换热效果好但阻力大,故后者综合性能更优。相同来流速度下,凹坑深度越小,综合传热性能越优。同时,对凹坑板式换热器的热阻分析表明,换热温差给定时,热阻越小,换热量越大,因此热阻也可以评价板式换热器的性能。%The plate heat exchangers have been widely used in industry. This paper presents a numerical simulation of the fluid flow and heat transfer characteristics in cross-corrugated chevron-type plate heat exchangers and dimpled ones. The variations of the overall Nusselt number, resistance coefficient and integrated heat transfer performance factor with the Reynolds number and the dimple depth are obtained. The results show that under the same conditions, both the Nusselt number and the resistance coefficient of the cross-corrugated chevron-type plate are higher than that of the dimpled one. Thus, from the view of the integrated heat transfer performance, the dimpled plate is better. Furthermore, the integrated factor increases as the dimple depth decreases for the studied seven different dimple depths with the same inlet fluid velocity. It is found that the heat transfer processes in plate heat exchangers can be well described by the concept of generalized thermal resistance. Under prescribed temperature boundary conditions, the heat transfer increases with the decrease of the thermal resistance. Therefore, the generalized thermal resistance can be taken as an evaluation standard for the heat transfer performance of a plate heat exchanger.

  4. Effect of chamfering on heat transfer and friction characteristics of solar air heater having absorber plate roughened with compound turbulators

    Energy Technology Data Exchange (ETDEWEB)

    Layek, Apurba [Department of Mechanical Engineering, NIT Durgapur, West Bengal 713 209 (India); Saini, J.S.; Solanki, S.C. [Department of Mechanical and Industrial Engineering, IIT Roorkee, Roorkee, Uttarakhand 247 667 (India)

    2009-05-15

    Artificial roughness in the form of repeated transverse chamfered rib-groove roughness on one broad wall has been proposed as a convenient method for enhancement of thermal performance of solar air heater. An experimental investigation on heat and fluid flow characteristics of fully developed turbulent flow in a rectangular duct having repeated integral transverse chamfered rib-groove roughness on one broad wall has been carried out. The roughened wall is uniformly heated while the remaining three walls are insulated. These boundary conditions correspond closely to those found in solar air heaters. Six roughened plates have been tested placing a 60 V-groove at the centre line in between two consecutive chamfered ribs. The ribs' top have been chamfered having chamfer angles of 5 , 12 , 15 , 18 , 22 and 30 , while relative roughness pitch (P/e) and relative roughness height (e/D{sub h}) of the ribs were kept constant having values of 10 and 0.03 respectively. The flow Reynolds number of the duct varied in the range of approximately 3000-21,000, most suitable for solar air heater. The effects of chamfer angle on Nusselt number and friction factor have been discussed and the results are compared with the square rib-grooved and smooth duct under similar flow conditions to investigate the enhancement in Nusselt number and friction factor. The conditions for the maximum enhancement of Nusselt number and friction factor have been determined. It has been found that the thermo-hydraulic performance of the solar air heater provided with such roughness is considerably enhanced. (author)

  5. 用ObjectARX开发板翅式换热器参数化CAD系统%evelopment of CAD System for Plate-Fin Heat Exchanger with ObjectARX

    Institute of Scientific and Technical Information of China (English)

    邹群彩; 凌祥; 涂善东

    2001-01-01

    Based on the characteristics of plate-fin heat exchangers,a CAD system was developed with parametric technique and ObjectARX combined with programming language Visual C++,which has integrated the following two advantages-one is powerful image displaying and compiling functions under AutoCAD ambient,the other is object-oriented programming and high efficiency of Visual C++.Thus,the rapid innovation of plate-fin heat exchanger can be realized by this system in conjunction with heat calculation module and rapid pricing system of plate-fin heat exchanger formerly proposed by the authors.

  6. High-temperature brazing for reliable tungsten-CFC joints

    International Nuclear Information System (INIS)

    The joining of tungsten and carbon-based materials is demanding due to the incompatibility of their chemical and thermophysical properties. Direct joining is unfeasible by the reason of brittle tungsten carbide formation. High-temperature brazing has been investigated in order to find a suitable brazing filler metal (BFM) which successfully acts as an intermediary between the incompatible properties of the base materials. So far only low Cr-alloyed Cu-based BFMs provide the preferential combination of good wetting action on both materials, tolerable interface reactions, and a precipitation free braze joint. Attempts to implement a higher melting metal (e.g. Pd, Ti, Zr) as a BFM have failed up to now, because the formation of brittle precipitations and pores in the seam were inevitable. But the wide metallurgical complexity of this issue is regarded to offer further joining potential

  7. Numerical simulation of filler metal droplets spreading in laser brazing

    Institute of Scientific and Technical Information of China (English)

    Yanbin Chen; Xiaosong Feng; Liqun Li

    2007-01-01

    A finite element model was constructed using a commercial software Fidap to analyze the Cu-base filler metal droplet spreading process in laser brazing, in which the temperature distribution, droplet geometry,and fluid flow velocity were calculated. Marangoni and buoyancy convection and gravity force were considered, and the effects of laser power and spot size on the spreading process were evaluated. Special attention was focused on the free surface of the droplet, which determines the profile of the brazing spot.The simulated results indicate that surface tension is the dominant flow driving force and laser spot size determines the droplet spreading domain.

  8. Numerical simulation of filler metal droplets spreading in laser brazing

    Science.gov (United States)

    Chen, Yanbin; Feng, Xiaosong; Li, Liqun

    2007-11-01

    A finite element model was constructed using a commercial software Fidap to analyze the Cu-base filler metal droplet spreading process in laser brazing, in which the temperature distribution, droplet geometry, and fluid flow velocity were calculated. Marangoni and buoyancy convection and gravity force were considered, and the effects of laser power and spot size on the spreading process were evaluated. Special attention was focused on the free surface of the droplet, which determines the profile of the brazing spot. The simulated results indicate that surface tension is the dominant flow driving force and laser spot size determines the droplet spreading domain.

  9. Brazing and inertia welding of dissimilar metal tubing

    International Nuclear Information System (INIS)

    A movable pump limiter is currently being built for the Tore Supra tokamak in Cadarace, France. Part of the assembly has dispersion-strengthened Cu cooling tubes joined to an AISI 316L stainless steel transition sleeve. The steel sleeve is subsequently welded into a 315L manifold. This study was made to evaluate the feasibility of brazing or inertia welding the dissimilar metal, tubing-sleeve transition. An alumina-strengthened copper alloy (DSCu) was selected for the module cooling tubes. The 316L transition pieces varied in diameter from the same nominal size as the DSCu pieces when inertial welding, to a 12.7 mm (1/2 in.) O.D. to accommodate a lap joint when brazing. The wall thickness of the inertia welded 316L pieces was varied to determine the overlap effect on the weld quality. Ag-28Cu, Ag-27.6Cu-4.5Ti, Au-37Cu-3In, and Au-18Ni (wt%) filler metals were chosen for brazing and the braze microstructures and strengths were evaluated. The best wetting was achieved with the Au based filler metals. All of the brazed joints were hydrostatically pressure tested to 10.34 MPa (1500 psi) without a failure. In all cases, an excellent metallurgical bond with a relatively small cold worked region was produced. The inertia welded samples were also pressure and tensile tested under the same test conditions that were used to evaluate the brazed samples. The welds passed the 10.34 MPa hydrostatic pressure inspection and failed under a tensile load in the DSCu piece away form the weld interface. Brazing and inertia welding were successfully used to join DSCu to 316L. The Au-based filler metals produced the best brazes with joint strengths of 480 MPa. The inertia welds had slightly higher strengths, but both failed away from the joint in the DSCu tube. All of these samples passed a 10.34 MPa hydrostatic pressure test. These processes allow flexibility in designing and fabricating a dissimilar metal transition joint

  10. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  11. Effect of calcium ions on the evolution of biofouling by Bacillus subtilis in plate heat exchangers simulating the heat pump system used with treated sewage in the 2008 Olympic Village.

    Science.gov (United States)

    Tian, Lei; Chen, Xiao Dong; Yang, Qian Peng; Chen, Jin Chun; Shi, Lin; Li, Qiong

    2012-06-01

    Heat pump systems using treated sewage water as the heat source were used in the Beijing Olympic Village for domestic heating and cooling. However, considerable biofouling occurred in the plate heat exchangers used in the heat pump system, greatly limiting the system efficiency. This study investigates the biofouling characteristics using a plate heat exchanger in parallel with a flow cell system to focus on the effect of calcium ions on the biofilm development. The interactions between the microorganisms and Ca(2+) enhances both the extent and the rate of biofilm development with increasing Ca(2+) concentration, leading to increased heat transfer and flow resistances. Three stages of biofouling development were identified in the presence of Ca(2+) from different biofouling mass growth rates with an initial stage, a rapid growth stage and an extended growth stage. Each growth stage had different biofouling morphologies influenced by the Ca(2+) concentration. The effects of Ca(2+) on the biofouling heat transfer and flow resistances had a synergistic effect related to both the biofouling mass and the morphology. The effect of Ca(2+) on the biofouling development was most prominent during the rapid growth stage. PMID:22391321

  12. Effect of calcium ions on the evolution of biofouling by Bacillus subtilis in plate heat exchangers simulating the heat pump system used with treated sewage in the 2008 Olympic Village.

    Science.gov (United States)

    Tian, Lei; Chen, Xiao Dong; Yang, Qian Peng; Chen, Jin Chun; Shi, Lin; Li, Qiong

    2012-06-01

    Heat pump systems using treated sewage water as the heat source were used in the Beijing Olympic Village for domestic heating and cooling. However, considerable biofouling occurred in the plate heat exchangers used in the heat pump system, greatly limiting the system efficiency. This study investigates the biofouling characteristics using a plate heat exchanger in parallel with a flow cell system to focus on the effect of calcium ions on the biofilm development. The interactions between the microorganisms and Ca(2+) enhances both the extent and the rate of biofilm development with increasing Ca(2+) concentration, leading to increased heat transfer and flow resistances. Three stages of biofouling development were identified in the presence of Ca(2+) from different biofouling mass growth rates with an initial stage, a rapid growth stage and an extended growth stage. Each growth stage had different biofouling morphologies influenced by the Ca(2+) concentration. The effects of Ca(2+) on the biofouling heat transfer and flow resistances had a synergistic effect related to both the biofouling mass and the morphology. The effect of Ca(2+) on the biofouling development was most prominent during the rapid growth stage.

  13. 混合工质太阳能平板热管集热器的传热性能%Heat Transfer Performance ofthe Flat Plate Heat Pipe Solar Collector with Mixture Working Fluid

    Institute of Scientific and Technical Information of China (English)

    杜胜华; 苏海鹏

    2014-01-01

    介绍了平板热管的基本结构与原理,在分析乙二醇及其混合工质的热物理学特性的基础上,建立平板热管的物理与数学模型。采用数值计算模拟方法,分析了混合工质平板热管集热器的传热性能,研究了集热器的效率、温升和启动性能随工作时间的变化规律。研究表明,乙二醇水混合工质平板热管集热器适宜于低温寒冷地区,具有较高的集热性能。%The basic structure and principle of flat plate heat pipe were introduced based on thermal physics characteristics analysis of ethylene glycol and mixtures , physical and mathematical models of flat plate heat pipe were established.By the numerical simulation method , the heat transfer performance of the flat heat pipe heat collector with mixture working fluid was analyzed , and the efficiency , temperature collector up and starting performance by time were studied.It showed that flat heat pipe heat collector with ethylene glycol water mixture was suitable for cold area , and the heat collecting performance was high.

  14. Two-beam Laser Brazing of Thin Sheet Steel for Automotive Industry Using Cu-base Filler Material

    Science.gov (United States)

    Mittelstädt, C.; Seefeld, T.; Reitemeyer, D.; Vollertsen, F.

    This work shows the potential of two-beam laser brazing for joining both Zn-coated steel and 22MnB5. Brazing of Zn-coated steel sheets using Cu-Si filler wire is already state of the art in car manufacturing. New press-hardened steels like 22MnB5 are more and more used in automotive industry, offering high potential to save costs and improve structural properties (reduced weight / higher stiffness). However, for joining of these ultra-high strength steels investigations are mandatory. In this paper, a novel approach using a two-beam laser brazing process and Cu-base filler material is presented. The use of Cu-base filler material leads to a reduced heat input, compared to currently applied welding processes, which may result in benefits concerning distortion, post processing and tensile strength of the joint. Reliable processing at desired high speeds is attained by means of laser-preheating. High feed rates prevent significant diffusion of copper into the base material.

  15. Microwave-assisted brazing of alumina ceramics for electron tube applications

    Indian Academy of Sciences (India)

    2016-04-01

    Alumina was joined with alumina using microwave-assisted and conventional brazing methods at 960$^{\\circ}$C for 15 min using TiCuSil (68.8Ag–26.7Cu–4.5Ti in wt.%) as the brazing alloy. The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of the microwave and conventionally brazed joints. The elemental compositions at the joint cross-section were determined by energy dispersive X-ray analysis. Vickers microhardness measurement indicated reliable joint performance for the microwave-assisted brazed joints during actual application in an electron tube. Brazing strength measurement and helium leak test provided the evidence forgood alumina-alumina joint formation.

  16. Repair technology of welded wide channel plate heat exchanger%宽通道板式换热器修复工艺

    Institute of Scientific and Technical Information of China (English)

    张朝辉

    2012-01-01

    氧化铝生产所用的宽通道板式换热器因在长期使用过程中板片磨损而导致泄漏,局部处理无效后设备无法使用,需进行彻底处理.在实际修理中,利用现有技术和能力,针对板片破损情况和设备结构特点,采用组对、焊接工艺对破损板片进行逐片拆解和清理,解决了残片恢复、薄板沟槽堆焊、焊接变形控制、板片裂纹处理和压力试验等多项技术难题.%Due to wearing of plates after long term operation,leakage occurred in wide channel plate heat exchanger operated in seed tank of alumina production process.The exchanger can not be used even after partial treatment,thorough repair is required.Aiming at the wearing condition of the plates and the characteristics of the heat exchanger and utilizing available technology and competence, maintenance proposal has been successfully made in our actual repair work.With detailed sorting method,the damaged plates are dismantled and cleaned one by one.Several technical challenges like repair of relics,build up welding on groove of thin plate,control of welding deformation,treatment on crack of plate,and pressure test are overcame,which saved a lot of time and money,and provided a successful example for repair and use of such parts.

  17. Divertor plate biasing effects on particle recycling and power loss distribution in TdeV during lower hybrid current drive and heating experiments

    International Nuclear Information System (INIS)

    Preliminary results concerning the influence of negative biasing of the divertor plates on particle recycling and on power loss distribution in single null discharges of TdeV during lower hybrid (LH) current drive and heating experiments are presented. The beneficial effects of negative biasing of the divertor plates, such as the ability to control power and particle fluxes in the SOL, remain effective in the presence of auxiliary heating and current drive. Up to 0.7 MW of auxiliary power were injected in these experiments. With a negative biasing of 150 V, and the ExB flow vector pointing towards the outer divertor chamber, a roughly 2 fold increase in the divertor pressure and the radiation from the divertor region is observed. ((orig.))

  18. Combined Effect of Buoyancy Force and Navier Slip on MHD Flow of a Nanofluid over a Convectively Heated Vertical Porous Plate

    OpenAIRE

    Winifred Nduku Mutuku-Njane; Oluwole Daniel Makinde

    2013-01-01

    We examine the effect of magnetic field on boundary layer flow of an incompressible electrically conducting water-based nanofluids past a convectively heated vertical porous plate with Navier slip boundary condition. A suitable similarity transformation is employed to reduce the governing partial differential equations into nonlinear ordinary differential equations, which are solved numerically by employing fourth-order Runge-Kutta with a shooting technique. Three different water-based nanofl...

  19. Square Heating Applied to Shearography and Active Infrared Thermography Measurements Coupling: From Feasibility Test in Laboratory to Numerical Study of Pultruded CFRP Plates Glued on Concrete Specimen

    OpenAIRE

    THEROUX, Luc D.; Dumoulin, Jean; MALADAGUE, X

    2014-01-01

    This paper investigates thermography and shearography couplings, using feasibility trials and numerical simulations, for non-destructive control evaluations of bonding of carbon fiber-reinforced polymer plates glued over concrete structures. Those are well-known methods in non-destructive testing (NDT) applied to civil engineering, but in this context, they are seen as paired because they use the same excitation source: square-pulsed optical heating. Furthermore, because both methods are base...

  20. MHD Effects on Non-Newtonian Power-Law Fluid Past a Continuously Moving Porous Flat Plate with Heat Flux and Viscous Dissipation

    Science.gov (United States)

    Kishan, N.; Shashidar Reddy, B.

    2013-06-01

    The problem of a magneto-hydro dynamic flow and heat transfer to a non-Newtonian power-law fluid flow past a continuously moving flat porous plate in the presence of sucion/injection with heat flux by taking into consideration the viscous dissipation is analysed. The non-linear partial differential equations governing the flow and heat transfer are transformed into non-linear ordinary differential equations using appropriate transformations and then solved numerically by an implicit finite difference scheme. The solution is found to be dependent on various governing parameters including the magnetic field parameter M, power-law index n, suction/injection parameter ƒw, Prandtl number Pr and Eckert number Ec. A systematical study is carried out to illustrate the effects of these major parameters on the velocity profiles, temperature profile, skin friction coefficient and rate of heat transfer and the local Nusslet number.

  1. 中国古青铜器表面富锡铜鎏镀及鎏焊的工艺探索第三部分——鎏焊%Technological study on amalgam coating and brazing of tin-rich copper on surface of bronze wares of ancient China——Part Ⅲ.Amalgam brazing

    Institute of Scientific and Technical Information of China (English)

    吴元康; 储荣邦

    2012-01-01

    Amalgam brazing is derived from amalgam coating. The definition, characteristics, application, and significance of amalgam brazing were expatiated. A process of amalgam brazing for producing combined bronze wares was developed. The compositions of brazing material and flux were given. The operations of pretreatment, mercury removal by heating, and post-treatment were described. The implementation of amalgam coating and brazing processes was introduced taking the Western Han Dynasty's bronze cowry container with tribute-paying figures excavated in Yunnan as an example. The method for distinguishing whether an antique bronze ware is produced by cast welding after lost-wax casting or by copper brazing with separated small cast parts was presented.%鎏焊是从鎏镀衍生而来的.阐述了鎏焊的定义、特点、应用和意义.设计了用于制作组合青铜器的鎏焊工艺,给出了焊料、焊剂配方,说明了前处理、加热驱汞及后处理的操作方法.以西汉云南纳贡场面青铜贮贝器为例,介绍了鎏镀与鎏焊工艺的具体实施过程.提出了鉴别古青铜器是由失蜡铸造后铸焊而成还是由分铸小件铜焊而成的方法.

  2. A coupled numerical model for tube-on-sheet flat-plate solar liquid collectors. Analysis and validation of the heat transfer mechanisms

    International Nuclear Information System (INIS)

    Highlights: • A novel 3D coupled model for flat-plate solar liquid collectors has been developed. • The predicted thermal efficiency is in agreement with the experimentally obtained. • The implemented solar load model accounts for high and low wavelength radiation. • Enhanced asymptotic Nusselt number for mixed convection inside risers is reported. • Irregular free convection in air gap is due to non-uniform absorber temperature. - Abstract: A 3D numerical model for flat-plate liquid solar collectors has been developed. This model is envisioned for predicting the efficiency curve of the collector, for which the different heat transfer mechanisms involved are simultaneously taken into account: solar radiation absorption, transmission and reflection; natural convection in the air cavity; heat conduction across the tube-absorber welded junction; mixed convection flow in the risers; and heat losses by convection and radiation to the ambient. To ensure the reliability of the model, the heat transfer results inside the risers and in the air cavity were contrasted with well-known experimental correlations available in the open literature. The thermal efficiency obtained with this numerical model is successfully validated against own experimental data. This heat transfer model is intended for evaluating the impact of different operating conditions and design features on the overall performance of solar collectors, reducing costs in prototype construction and experimentation

  3. Field installed brazed thermocouple feedthroughs for high vacuum experiments

    Science.gov (United States)

    Anderson, P. M.; Messick, C.

    1983-12-01

    In order to reduce the occurrence of vacuum leaks and to increase the availability of the DIII vacuum vessel for experimental operation, effort was applied to developing a vacuum-tight brazed feedthrough system for sheathed thermocouples, stainless steel sheathed conductor cables and tubes for cooling fluids. This brazed technique is a replacement for elastomer O ring sealed feedthroughs that have proven vulnerable to leaks caused by thermal cycling, etc. To date, about 200 feedthroughs were used. Up to 91 were grouped on a single conflat flange mounted in a bulkhead connector configuration which facilitates installation and removal. Investigation was required to select a suitable braze alloy, flux and installation procedure. Braze alloy selection was challenging since the alloy was required to have: (1) melting temperature in excess of the 250 C (482 F) bakeout temperature; (2) no high vapor pressure elements; (3) good wetting properties when used in air with acceptable flux; and (4) good wettability to 300 series stainless steel and Inconel.

  4. Development of guarded heat plate thermal conductivity measuring apparatus%一种防护热板法导热系数测量装置研制

    Institute of Scientific and Technical Information of China (English)

    刘运传; 孟祥艳; 王康; 周燕萍; 王雪蓉; 段剑; 王倩倩; 李峙澂; 张霞

    2016-01-01

    该文介绍一种防护热板法导热系数高温测量装置,其具备温度、长度与热量可溯源性。采用耐高温不锈钢板加工护热板与计量板,热电堆控制量护温差,PT100型铂电阻温度传感器控制温度,金属杆式二等标准铂电阻温度计测量样品热面与冷面的温度,安捷伦3458A多功能数字表测量0.01Ω标准电阻与计量板加热器电压计量板的热量,冷板上安装位移传感器实时测量受热样品的厚度。在600℃条件下,装置温控重复性的标准偏差约为0.01℃,测量硅酸钙板的导热系数为0.194 W/(m·K),相对标准偏差约为1%。%A guarded hot-plate thermal conductivity measuring apparatus is introduced in this paper. This instrument has the traceability of temperature, length and heat and comprises a guarded hot plate and a measuring plate,both processed from high temperature-resistant stainless steel, a thermopile to control temperature differences, a PT100 platinum resistance temperature sensor, a metal bar -type second-standard platinum resistance thermometer to measure the temperature of hot and cold sample surface, an Agilent 3458A digital multi-meter to measure 0.01Ω standard resistance and the heat quantity of the voltage measuring plate of the measuring plate heater,and a displacement sensor installed on a cold plate to detect the thickness of heated samples in real time. Under the condition of 600℃,the standard deviation in temperature control repeatability is about 0.01℃, the thermal conductivity of measured calcium silicate plates are 0.194 W/(m·K),and the relative standard deviation is approximately 1%.

  5. Modal Analysis of Flat Plate Structure in Aluminum Heating Plate Automatic Casting System%铝发热盘自动浇铸系统中平盘结构模态分析

    Institute of Scientific and Technical Information of China (English)

    弓满锋; 隋广洲; 梁炎锋

    2013-01-01

    The inherent frequency and vibration mode of a flat plate structure in the four working-stations aluminum heating plate automatic casting system were studied by modal analysis technology. The former-ten-steps inherent frequency and vibration modes of the structure were calculated by ANSYS 8. 0 finite element software. On the basis of the engineering practical application,the former-three-steps inherent frequency and vibration modes were especially analyzed,and the values were 211. 78,214. 86,225. 12 Hz re-spectively. The conclusion shows that the bending-deflection of rotating flat plate is serious if the quality of casting working-station is heavy,and the maximum deflection appears in the rim of the flat plate. It is harmful to the structure,such as decreasing the safety and lifetime or increasing the difficulties of casting and dismounting products by robot. It is sure that the following measures can be used to increase the flat plate stiffness,such as decreasing the flat plate diameter,retrofitting support device under the rim of flat plate and lightening the casting working-station quality.%  采用模态分析技术研究一种四工位铝发热盘自动浇铸系统中平盘结构的固有频率和振型,应用ANSYS 8.0有限元软件计算出该结构的前10阶固有频率和各阶频率所对应的振型.结合工程实际应用,重点分析了该结构前3阶固有频率,分别是211.78,214.86,225.12 Hz.结果表明:浇铸工位质量较大将导致平盘旋转时弯曲变形较大,且最大变形量出现在平盘轮缘位置.这对结构的安全性、寿命和机器人浇铸、拆装产品操作等都带来不利的影响.要提高平盘刚度,则应适当减小平盘直径、在平盘轮缘下加装支撑装置和减轻浇铸工位的质量.

  6. 可拆式板式热交换器固定压板Ansys拓扑优化初步研究%Preliminary Topology Optimization to the Frame Plate of Detachable Plate Heat Exchanger

    Institute of Scientific and Technical Information of China (English)

    李斐; 李治国; 金雪梅; 王利新

    2015-01-01

    通过运用Ansys有限元分析软件对可拆式板式热交换器固定压板进行拓扑优化初步研究. 首先,进行建模、网格划分以及载荷计算;接着,对固定压板进行静力学分析. 最后,在有限元建模和静力学分析的基础上对目标进行拓扑优化分析.%By using the Ansys finite element method, the preliminary topology optimization to the frame plate of detachable plate heat exchanger is completed in this paper. Firstly, it is beginning with modeling, meshing and load calculation; and then, the statics analysis of the frame plate is completed;finally, the target is analyze by using the topology optimization meth-od on the basis of the finite element modeling and the statics analysis.

  7. Numerical analysis of flow and heat transfer behavior in fin-tube flat-plate solar collector

    Institute of Scientific and Technical Information of China (English)

    Namory Camara; LU Hui-lin

    2007-01-01

    Temperature distribution over the absorber plate of a parallel flow flat-plate solar collector is numerically analyzed. The governing differential equations with boundary conditions are solved numerically using fluent software. Effects of the inlet mass flux, inlet temperature and tube spacing on velocity and temperature distributions are discussed. Numerical results show that the distributions of velocity and temperature of fluid is unsymmetrical inside pipe.

  8. Heat transfer and friction factor characteristics using continous M shape ribs turbulators at different orientation on absorber plate solar air heater

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhary, Sachin; Varun [Department of Mechanical Engineering, NIT Hamipur-177005 (India); Chauhan, Manish Kumar [Department of Mechanical Engineering, College of Engineering Roorkee, Roorkee-247667 (India)

    2012-07-01

    This paper having more concern with enhancement of heat transfer coefficient using artificial roughened absorber plate on solar air heater. The increment in heat transfer also leads to increase in friction factor which leads to increase in pumping power. In this study M shape geometry has been studied which is having different orientation. The effect of roughness parameters relative roughness height (e/D), relative roughness (P/e) and angle of attack (?) on Nusselt number and friction factor have been seen. The range of Reynolds number 3000-22000, e/D, P/e and ? are 0.037-0.0776, 12.5-75 and 30-60{sup o} respectively.. It has been found out that providing the artificial roughness of M shape increases heat transfer up to 1.7-1.8 times over the smooth duct.

  9. 单面波浪平板脉动热管的传热性能%Heat Transfer Performance of Flat Pulsating Heat Pipe with Single-sided Wave Plate

    Institute of Scientific and Technical Information of China (English)

    夏侯国伟; 孔方明; 谢明付

    2014-01-01

    Heat transfer performance of a flat pulsating heat pipe with single-sided wave plate was experimentally investigated. Influence factors of heat transfer performance were analyzed under the effect of forced air convection cooling conditions,including liquid filling ratio,heating power and inclination angle. The results show that the best liquid filling ratio of pulsating heat pipe is 20% ~30% except laid at 0° angle. The effect of inclination angle on the heat transfer performance of pulsating heat pipe is very small, but 90° is relatively the best. Heat transfer performance of heat pipe is poor when it is laid at 0° angle,even loses pulsating effect when liquid filling ratio is low. The main reason is that the backflow of working fluid is in difficulty in this case,which has a lot to do with the design of groove of plate pulsating heat pipe. In addition,heat transfer performance of heat pipe may be undulated when heating power is low,sometimes heat pipe even can′t start.%对一种单面波浪平板脉动热管的传热性能进行了实验研究,分析在空气强制对流冷却条件下充液率、加热功率、倾角等因素对其传热性能的影响。研究结果表明,除0°倾角外,脉动热管的最佳充液率为20%~30%,倾斜角度对脉动热管传热性能的影响很小,但90°时相对最好。脉动热管在0°放置时其传热性能较差,在低充液率的情况下甚至丧失脉动效果,主要是工质回流不畅的原因,与平板脉动热管的槽道设计有很大关系。此外低加热功率时热管传热性能存在波动,有时甚至不能启动。

  10. Influence of Heat Shock Temperatures and Fast Freezing on Viability of Probiotic Sporeformers and the Issue of Spore Plate Count Versus True Numbers

    Directory of Open Access Journals (Sweden)

    Mojtaba Jafari

    2016-02-01

    Full Text Available Background and Objectives: The purpose of the present study was to investigate effects of various heat shock conditions and fast freezing and subsequent thawing on the viability and recovery of Bacillus coagulans and Bacillus subtilis as probiotic sporeformers, and also to compare spore plate and microscopic counts. Materials and Methods: After preparing the final suspensions of B. coagulans and Bacillus subtilis subsp. Natto spores, they were spread-plated before and after fast freezing treatment (-70°C for about 1 min. Heat shock treatments of the spores were carried out at 68oC for 15, 20, and 30 min as well as at 80oC for 10 and 15 min. Concentrations of the examined probiotic sporeformers were determined simultaneously by plate enumerations and microscopically determined counts. Student’s t-test and one-way analysis of variance (ANOVA of SPSS were used for statistical analysis of the data. Analysis of DoE results was carried out using Minitab. Results: The results presented here show that the highest recovery rates for B. coagulans (14.75 log CFU/mL and B. subtilis spores (14.80 log CFU/mL were under a heat shock condition of 68°C for 20 min in nutrient agar (p<0.05. In addition, the survival rates of B. coagulans and B. subtilis spores under the fast freezing and subsequent thawing condition were about 90% and 88%, respectively. Plate counts differed significantly from counts determined microscopically, with differences of almost 0.5 and 0.8 log for B. coagulans and B. subtilis spores, respectively (p<0.05. In addition, DoE results of the study revealed that both factors of spore count method and only freezing factor in fast freezing treatment have a significant effect on concentrations of the spores examined (p<0.05. Conclusions: Heat shock conditions, freezing and subsequent thawing circumstances, and plate counts or enumerations determined microscopically have significant influences on the viability of probiotic sporeformers and

  11. Silicon-micromachined microchannel plates

    CERN Document Server

    Beetz, C P; Steinbeck, J; Lemieux, B; Winn, D R

    2000-01-01

    Microchannel plates (MCP) fabricated from standard silicon wafer substrates using a novel silicon micromachining process, together with standard silicon photolithographic process steps, are described. The resulting SiMCP microchannels have dimensions of approx 0.5 to approx 25 mu m, with aspect ratios up to 300, and have the dimensional precision and absence of interstitial defects characteristic of photolithographic processing, compatible with positional matching to silicon electronics readouts. The open channel areal fraction and detection efficiency may exceed 90% on plates up to 300 mm in diameter. The resulting silicon substrates can be converted entirely to amorphous quartz (qMCP). The strip resistance and secondary emission are developed by controlled depositions of thin films, at temperatures up to 1200 deg. C, also compatible with high-temperature brazing, and can be essentially hydrogen, water and radionuclide-free. Novel secondary emitters and cesiated photocathodes can be high-temperature deposite...

  12. Interface characteristics and fracture behavior of brazed polycrystalline CBN grains using Cu-Sn-Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Wen-Feng, E-mail: dingwf2000@vip.163.com [College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China); Xu, Jiu-Hua; Chen, Zhen-Zhen; Miao, Qing; Yang, Chang-Yong [College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016 (China)

    2013-01-01

    Polycrystalline CBN grains were brazed onto AISI 1045 steel matrix using Cu-Sn-Ti brazing alloy. Brazing temperature was 880 Degree-Sign C, 900 Degree-Sign C, 920 Degree-Sign C respectively, and the holding time was 8 min. Interface characteristics, elemental distribution and fracture behavior were analyzed in detail by means of scanning electron microscopy, energy dispersive spectroscopy and testing machine for grain compressive strength. The maximum value of the mean compressive strength of brazed PCBN grains reached 879.3 MPa when the brazing temperature was 900 Degree-Sign C. The resultants layer composed of TiN, TiB{sub 2}, TiB and TiAl{sub 3} was formed at grain/alloy interface. Elemental distribution showed that Ti mainly concentrated within the interface zone. The intercrystalline fracture along the CBN/CBN particle boundary was the main fracture modes of brazed polycrystalline CBN grains.

  13. Brazing of AM-350 stainless steel LWBR fuel rod support grids (LWBR Development Program)

    Energy Technology Data Exchange (ETDEWEB)

    Ebejer, L.P.

    1979-02-01

    A brazing process has been developed wherein several hundred stamped AM-350 stainless steel sheet metal components, wire components and machined bar components were simultaneously joined together to fabricate about 400 grids of different sizes for the LWBR fuel rod support system. High temperature (2110F +- 20F) vacuum brazing was employed using Ni--Cr--Si braze alloy filler metal in the form of paste. Techniques employed in the assembly, braze alloy application and fixturing of grids to achieve adequate dimensional control are discussed in detail. The brazing thermal cycle as related to the complex metallurgical process of both AM-350 stainless steel and the Ni--Cr--Si braze alloy is also discussed.

  14. Near-field radiative heat transfer between metasurfaces: A full-wave study based on two-dimensional grooved metal plates

    Science.gov (United States)

    Dai, Jin; Dyakov, Sergey A.; Bozhevolnyi, Sergey I.; Yan, Min

    2016-09-01

    Metamaterials possess artificial bulk and surface electromagnetic states. Tamed dispersion properties of surface waves allow one to achieve a controllable super-Planckian radiative heat transfer (RHT) process between two closely spaced objects. We numerically demonstrate enhanced RHT between two two-dimensional grooved metal plates by a full-wave scattering approach. The enhancement originates from both transverse-magnetic spoof surface-plasmon polaritons and a series of transverse-electric bonding- and anti-bonding-waveguide modes at surfaces. The RHT spectrum is frequency selective and highly geometrically tailorable. Our simulation also reveals thermally excited nonresonant surface waves in constituent metallic materials may play a prevailing role for RHT at an extremely small separation between two metal plates, rendering metamaterial modes insignificant for the energy-transfer process.

  15. Numerical Simulation on Heat Transfer Characteristics of Plate Heat Exchanger Filled with Iron-Nickel Foam%铁镍泡沫填充板式换热器传热特性数值模拟

    Institute of Scientific and Technical Information of China (English)

    晁攸明; 程聪; 张铱鈖

    2012-01-01

    The complex three-dimensional network structure of open-cell foam metal can enhance the nonlinear flow effect of fluid through foam. Large specific surface area and large coefficient of thermal conductivity of the matrix material can improve the heat transfer efficiency. Based on the above features of open-cell foam, a new type of compact plate heat exchanger filled with iron-nickel foam was developed. The characteristics of air-air heat transfer in the plate heat exchanger were numerically simulated. All computations were performed using CFD of the commercially available finite element code FLUENT. Under the same operating conditions, the simulation results agreed well with the experimental results. The simulation results show that filling with iron-nickel foam in plate heat exchanger could improve the extent of turbulence of cold and hot air in plate heat exchanger. Compared with the heat exchanger without fillers, the plate heat exchanger filled with iron-nickel foam was obviously improved in heat transter efficiency. Iron-nickel foam fillers increased flow resistance of the hot and cold air, but the resulting loss of pressure was of little effect on heat exchanger performance. While filling with the same porosity iron-nickel foam, the influence of pore density change on heat exchanger efficiency was relatively small. The research results can be reference for structure optimization design and performance a-nalysis of heat transfer equipment.%利用开孔泡沫金属比表面积大、基体金属材料导热系数大和其复杂的三维立体网状结构能提高流体非线性效果的特点,研制了一种新型紧凑式镍铁泡沫填充板式换热器.并用CFD商用有限元软件FLUENT对空气空气在该换热器中的传热特性进行数值模拟.在相同的操作条件下,模拟结果与实验结果吻合较好.研究结果表明:在板式换热器中填充开孔铁镍泡沫材料,冷热空气在换热器中的湍流程度有所增强,板式换热

  16. Active brazed diamond and cubic boron nitride interfacial nanostructure and application

    International Nuclear Information System (INIS)

    Active brazing is an effective technique for joining diamond or cBN grit onto metallic substrates. Current use of this technique is being made for super abrasive, high performance tools. The lecture will give an overview over different aspects such as (i) tool performance in selected applications, (ii) interfacial nanostructure between super abrasive grit and brazing alloys matrix, (iii) attempts to computer model such interface reactions and (iv) recent improvements of the abrasion resistance of the brazing alloy itself. Super abrasive tools with outstanding performance in applications such as grinding, honing or stone cutting can be manufactured by a single-layer of brazed diamond or cBN grit. A method to obtain regular grit patterns will be presented. Examples of prototype tools and their performance in different applications will be shown. The investigation of interface reactions between diamond and active brazing alloys plays an important role to further improve the brazing process and resulting tool performance. The interfacial nanostructure is characterised by a thin reaction layer of Ti with diamond and cBN, respectively. Results for Ag- and Cu-based brazing alloys will be presented and discussed in view of the influence of brazing process parameters and brazing alloy matrix. Computer modelling of the thermodynamics and kinetics of the interface reactions may allow optimising the process parameters. This requires reliable databases currently being built up. The potential of such methods in ceramic to metal joining will be described. The abrasion resistance of brazing alloys itself plays an important role for tool performance. A new method to achieve a dispersion of nano sized TiC precipitates in the alloy matrix by addition of an organic binder, decomposing during brazing will be presented. In an outlook further applications of brazed diamond grit, such as thermal management materials will be discussed. (author)

  17. Use of capillary tubes and plate heat exchanger to validate U.S. Department of Agriculture pasteurization protocols for elimination of Listeria monocytogenes in liquid egg products.

    Science.gov (United States)

    Michalski, C B; Brackett, R E; Hung, Y C; Ezeike, G O

    2000-07-01

    D-values for a five-strain cocktail of Listeria monocytogenes in five different liquid egg products (whole egg, egg yolk, egg white, egg yolk + 5% sucrose + 5% NaCl, and egg yolk + 10% NaCl) were determined using 100-microl capillary tubes. The egg products were inoculated with approximately 1 x 10(10) organisms/ml and heated in capillary tubes to temperatures ranging from 53 to 69 degrees C for various time intervals. Using a pilot scale plate heat exchanger, the U.S. Department of Agriculture (USDA) protocols for pasteurization were also evaluated using egg products inoculated with approximately 1 x 10(7) L. monocytogenes/ml. Results of experiments with capillary tubes suggested that all processes would result in less than the 9D process recommended by USDA. Moreover, although pasteurization with a plate heat exchanger provided greater lethality than did capillary tubes, all products still received less than a 5.4D process. Hence, these results suggest that the current USDA protocol may not be adequate to assure a large margin of safety.

  18. Use of capillary tubes and plate heat exchanger to validate U.S. Department of Agriculture pasteurization protocols for elimination of Salmonella enteritidis from liquid egg products.

    Science.gov (United States)

    Michalski, C B; Brackett, R E; Hung, Y C; Ezeike, G O

    1999-02-01

    D values for a five-strain cocktail of Salmonella Enteritidis in five different liquid egg products (whole egg, egg yolk, egg white, egg yolk + 5% sucrose + 5% NaCl, and egg yolk + 10% NaCl) were determined using 100-microl capillary tubes. The egg products were inoculated with approximately 1 X 10(10) organisms/ml and heated in capillary tubes to temperatures ranging from 51 to 68 degrees C for various time intervals. Using a pilot scale plate heat exchanger, the U.S. Department of Agriculture (USDA) protocols for pasteurization were also evaluated using egg products inoculated with approximately 1 x 10(7) Salmonella Enteritidis/ml. Results of experiments with capillary tubes suggested that almost all processes would result in less than the 9D process recommended by the USDA. However, when the egg products were pasteurized using the plate heat exchanger, a greater than 9D process was achieved for Salmonella Enteritidis in all products except egg yolk containing 5% sucrose + 5% NaCl, which received approximately a 4D process.

  19. Low vapor pressure braze alloys for thermionic energy converters

    Science.gov (United States)

    Bair, V. L.

    1976-01-01

    Preliminary results in the use of some low-vapor-pressure braze alloys are reported; these are binary alloys of refractory metals (Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, W) with vapor pressures below 0.1 nanotorr at 1500 K or 10 microtorr at 2000 K. The melting point minima or eutectics of the alloys range from 1510 K to above 3000 K. Melting points and surface wetting on a Ta base are given. Results are presented on brazing of Ir, LaB6, Nb, Re, W, and ZrO2 (with 22 wt % Zr) into a Ta base or a Nb-1% Zr base. The results are applicable in electrode screening programs for thermionic cesium diodes.

  20. An unconventional set-up for fluxless brazing of aluminium

    CERN Document Server

    Loos, Robert

    1999-01-01

    In order to successfully braze aluminium alloy assemblies without the use of oxide-removing fluxes, an evironment with very low contaminant level is mandatory. This is mostly achieved by using a vacuum furnace. Brazing under inert gas of sufficient purity is also possible. The method reported upon here makes use of a stainless steel bag which can enter a traditional air furnace. The bag is evacuated, giving a well distributed mechanical pressure on the parts to join. The intrinsic handicap of poor vacuum is compensated by regular inert gas flushing, even at high temperatures. The set-up works rather well, and the idea is believed to yield a valuable strategic and economic option, for the realization of special equipment as well as for prototyping work. We intend to use the principle for the CMS Preshower cooling screens.

  1. DSC Analysis of LT-3 Aluminum Alloy Vacuum Brazing

    Institute of Scientific and Technical Information of China (English)

    FENG Tao; WU Lu-hai; LOU Song-nian; LI Ya-jiang

    2005-01-01

    LT-3 aluminum alloy is a kind of two-side cladding aluminum special used in vacuum brazing. Differential Scanning Calorimeter (DSC) was used to measure the exothermic and endothermic reaction during the brazing process that the cortex metal and the base metal are melted and re-crystal. The analysis results inidicate that eutectic reaction is the main reaction in the melted cortex metal crystallization process. But the main reaction in the melted base metal crystallization process is the reaction that a-A1 segregated out. According to the experimental details, the critical work of nucleation is 3.82 × 1017J, the critical radius of nucleation is 8.69 × 1010 m, the volume of critical crystal nucleus is 2.75× 10-27 m3 and the per unit cell in critical crystal nucleus is 43.

  2. New hermetic sealing material for vacuum brazing of stainless steels

    Science.gov (United States)

    Hildebrandt, S.; Wiehl, G.; Silze, F.

    2016-03-01

    For vacuum brazing applications such as in vacuum interrupter industry Hermetic Sealing Materials (HSM) with low partial pressure are widely used. AgCu28 dominates the hermetic sealing market, as it has a very good wetting behavior on copper and metallized ceramics. Within recent decades wetting on stainless steel has become more and more important. However, today the silver content of HSMs is more in focus than in the past decades, because it has the biggest impact on the material prices. Umicore Technical Materials has developed a new copper based HSM, CuAg40Ga10. The wettability on stainless steel is significantly improved compared to AgCu28 and the total silver content is reduced by almost 44%. In this article the physical properties of the alloy and its brazed joints will be presented compared to AgCu28.

  3. Comment on Magnetohydrodynamic non-Darcy mixed convection heat transfer from a vertical heated plate embedded in a porous medium with variable porosity, by Dulal Pal

    CERN Document Server

    Pantokratoras, Asterios

    2014-01-01

    In the above paper the author treats the boundary layer flow along a vertical flat plate, immersed in a Darcy Brinkman Forchheimer porous medium. The porosity and the permeability of the porous medium are variable across the boundary layer. In addition a magnetic field with constant strength is applied normal to the plate. The fluid temperature at the plate is constant and different from that of the ambient fluid. This temperature difference creates a buoyancy force and the flow is characterized as mixed convection. The partial differential equations of the boundary layer flow are transformed into ordinary differential equations and subsequently are solved with the Runge-Kutta Fehlberg method. The results are presented in two tables and 11 figures.

  4. Welding and brazing of the JET machine components

    International Nuclear Information System (INIS)

    The report covers the techniques used for joining the various parts of the machine. The difficulties encountered during the welding and brazing of similar and dissimilar metals are underlined and the solutions adopted to solve them are indicated. The vast experience gained by those involved in the processes of joining the various parts of the JET machine components, and the lessons learnt are summarized in this report. (author)

  5. Structural Characterization and Mechanical Properties of As-plated and Heat Treated Electroless Ni-B-P Alloy Coatings

    OpenAIRE

    P. G. Venkatakrishnan; S. S. Mohamed Nazirudeen; T.S.N. Sankara Narayanan

    2014-01-01

    The Ni-B-P alloy coatings were made autocatalytically (electroless) using an alkaline plating bath with nickel chloride hexahydrate (NiCl2.6H2O) as the source of nickel ions, sodium borohydride (NaBH4) and sodium hypophosphite (NaH2PO2) as reducing agents and source of boron and phosphorous ions, respectively. The effects of bath concentrations on the plating rate, composition of coating, surface morphology, structural features and microhardness have been studied by varying NaBH4 concentra...

  6. A Note on Variable Viscosity and Chemical Reaction Effects on Mixed Convection Heat and Mass Transfer Along a Semi-Infinite Vertical Plate

    Directory of Open Access Journals (Sweden)

    Mostafa A. A. Mahmoud

    2007-01-01

    Full Text Available In the present study, an analysis is carried out to study the variable viscosity and chemical reaction effects on the flow, heat, and mass transfer characteristics in a viscous fluid over a semi-infinite vertical porous plate. The governing boundary layer equations are written into a dimensionless form by similarity transformations. The transformed coupled nonlinear ordinary differential equations are solved numerically by using the shooting method. The effects of different parameters on the dimensionless velocity, temperature, and concentration profiles are shown graphically. In addition, tabulated results for the local skin-friction coefficient, the local Nusselt number, and the local Sherwood number are presented and discussed.

  7. Application of He's homotopy perturbation method to boundary layer flow and convection heat transfer over a flat plate

    Energy Technology Data Exchange (ETDEWEB)

    Esmaeilpour, M. [Department of Mechanical Engineering, Mazandaran University, PO Box 484, Babol (Iran, Islamic Republic of); Ganji, D.D. [Department of Mechanical Engineering, Mazandaran University, PO Box 484, Babol (Iran, Islamic Republic of)], E-mail: ddg_davood@yahoo.com

    2007-12-10

    In this Letter, the problem of forced convection over a horizontal flat plate is presented and the homotopy perturbation method (HPM) is employed to compute an approximation to the solution of the system of nonlinear differential equations governing on the problem. It has been attempted to show the capabilities and wide-range applications of the homotopy perturbation method in comparison with the previous ones in solving heat transfer problems. The obtained solutions, in comparison with the exact solutions admit a remarkable accuracy. A clear conclusion can be drawn from the numerical results that the HPM provides highly accurate numerical solutions for nonlinear differential equations.

  8. Control technology of transmission and tracking on steel plate heat treatment line%热处理钢板传输跟踪控制技术

    Institute of Scientific and Technical Information of China (English)

    陈钧

    2014-01-01

    A steel plate heat treatment transmission and sign track simulation system were introduced which is composed of a secondary automation system and its mathematical model of plate transmission and track control and Siemens S 7-400 PLC DCS based upon Profibus-DP technology .Based on the accurate alternating current frequency conversion sevo drive and distributed light barriers device to detect presence of steel plate , the system realized to control the transmission and track of the steel plate's position and its simulation sign , to implement the heat treatments on line with information exchange of the burning-PLC, quenching-PLC.The results show that the high-efficiency produce is achieved through swing driving transmission of steel plate by which the continuous and batch production is carried out and furnace capacity and heat energy are fully utilized .Mechanical properties of the steel plate heat treated on line are excellent and its shape appearance is good . Especially , the quenched plate with difficulty in processing can be finished one time .%介绍了由二级服务器传输跟踪控制数学模型和基于Profibus-DP现场总线技术的西门子S7-400 PLC DCS控制系统共同构成的钢板热处理传输并信号跟踪仿真系统。该系统以精确的交流变频伺服传动和分布式物料实时传输位置的监测校正装置为基础,不仅实现了钢板传输位置的信号模拟仿真跟踪和控制,而且通过与热处理炉加热燃烧控制系统、淬火机及水处理控制系统的数据信息交互,实现完美的热处理工艺处理执行,同时利用摆动传输方式实现连续批量式加热及炉膛容积与热能源的充分利用,进行高效节能生产。经过在线热处理的钢板产品,不仅各项力学性能指标测试数据优良,而且外观板形良好,特别是加工难度最大的淬火板,无需再加工处理。

  9. Combined Effect of Buoyancy Force and Navier Slip on MHD Flow of a Nanofluid over a Convectively Heated Vertical Porous Plate

    Directory of Open Access Journals (Sweden)

    Winifred Nduku Mutuku-Njane

    2013-01-01

    Full Text Available We examine the effect of magnetic field on boundary layer flow of an incompressible electrically conducting water-based nanofluids past a convectively heated vertical porous plate with Navier slip boundary condition. A suitable similarity transformation is employed to reduce the governing partial differential equations into nonlinear ordinary differential equations, which are solved numerically by employing fourth-order Runge-Kutta with a shooting technique. Three different water-based nanofluids containing copper (Cu, aluminium oxide (Al2O3, and titanium dioxide (TiO2 are taken into consideration. Graphical results are presented and discussed quantitatively with respect to the influence of pertinent parameters, such as solid volume fraction of nanoparticles (φ, magnetic field parameter (Ha, buoyancy effect (Gr, Eckert number (Ec, suction/injection parameter (fw, Biot number (Bi, and slip parameter (β, on the dimensionless velocity, temperature, skin friction coefficient, and heat transfer rate.

  10. Hydromagnetic free convection of a particulate suspension from a permeable inclined plate with heat absorption for non-uniform particle-phase density

    Energy Technology Data Exchange (ETDEWEB)

    Ramadan, Hasan M. [Kuwait Airways Corporation, Operations Department, Salmeya (Kuwait); Chamkha, Ali J. [Department of Mechanical Engineering, Kuwait University, Safat (Kuwait)

    2003-06-01

    The problem of steady, laminar, free convection flow of a particulate suspension over an infinite, permeable, inclined, and isothermal flat plate in the presence of a transverse magnetic field and fluid heat absorption effects is studied numerically. The problem accounts for particulate viscous effects which are absent from most two-phase models. An analytical solution is developed for the particle-phase density distribution and numerical solutions for the velocity and temperature profiles of both phases are obtained by using an implicit and iterative finite-difference method. A parametric study illustrating the influence of the magnetic field, heat absorption effects and particle loading is conducted. The obtained results for velocity, temperature and skin-friction coefficients for both phases as well as the Nusselt number are illustrated graphically to show the features of the solution. (orig.)

  11. Combined effect of buoyancy force and Navier slip on MHD flow of a nanofluid over a convectively heated vertical porous plate.

    Science.gov (United States)

    Mutuku-Njane, Winifred Nduku; Makinde, Oluwole Daniel

    2013-01-01

    We examine the effect of magnetic field on boundary layer flow of an incompressible electrically conducting water-based nanofluids past a convectively heated vertical porous plate with Navier slip boundary condition. A suitable similarity transformation is employed to reduce the governing partial differential equations into nonlinear ordinary differential equations, which are solved numerically by employing fourth-order Runge-Kutta with a shooting technique. Three different water-based nanofluids containing copper (Cu), aluminium oxide (Al2O3), and titanium dioxide (TiO2) are taken into consideration. Graphical results are presented and discussed quantitatively with respect to the influence of pertinent parameters, such as solid volume fraction of nanoparticles (φ), magnetic field parameter (Ha), buoyancy effect (Gr), Eckert number (Ec), suction/injection parameter (f w ), Biot number (Bi), and slip parameter ( β ), on the dimensionless velocity, temperature, skin friction coefficient, and heat transfer rate. PMID:24222749

  12. Results of convective heating tests of a longitudinal gap on the Rockwell flat plate model (15-0, insert 7) in the NASA/Ames Research Center

    Science.gov (United States)

    Quan, M.; Lockman, W. K.

    1975-01-01

    Results are presented which were obtained from tests in a hypersonic wind tunnel to determine aerodynamic heating rates in a gap running parallel or slightly askew to the flow direction. The model used was a flat plate instrumented in thin-skin sections with chromelconstantan thermocouples. Heating rate profiles lengthwise along and down into the gap were obtained, and additional data were obtained from a total temperature probe and rake fabricated during the test to investigate an apparent aerodynamic cooling trend in the gap. Model variables were width, depth, length, and orientation of the gap relative to the flow direction. The tests were conducted at Mach 5.1 and Reynolds numbers per foot of 500,000, 1,000,000, and 2,000,000.

  13. Heat Transfer Analysis for Stationary Boundary Layer Slip Flow of a Power-Law Fluid in a Darcy Porous Medium with Plate Suction/Injection.

    Science.gov (United States)

    Aziz, Asim; Ali, Yasir; Aziz, Taha; Siddique, J I

    2015-01-01

    In this paper, we investigate the slip effects on the boundary layer flow and heat transfer characteristics of a power-law fluid past a porous flat plate embedded in the Darcy type porous medium. The nonlinear coupled system of partial differential equations governing the flow and heat transfer of a power-law fluid is transformed into a system of nonlinear coupled ordinary differential equations by applying a suitable similarity transformation. The resulting system of ordinary differential equations is solved numerically using Matlab bvp4c solver. Numerical results are presented in the form of graphs and the effects of the power-law index, velocity and thermal slip parameters, permeability parameter, suction/injection parameter on the velocity and temperature profiles are examined.

  14. Effects of aligned magneticfield and radiation on the flow of ferrofluids over a flat plate with non-uniform heat source/sink

    Directory of Open Access Journals (Sweden)

    Sandeep N

    2015-03-01

    Full Text Available In this study we analyzed the influence of radiation and aligned magneticfield on the flow of ferrofluids over a flat plate in presence of non-uniform heat source/sink and slip velocity.  We considered Fe3O4 magnetic nano particles embedded within the two types of base fluids namely water and kerosene. The governing partial differential equations are transformed into nonlinear ordinary differential equations by using similarity transformation and solved numerically using bvp5c Matlab package. The effects of dimensionless quantities on the flow and temperature profiles along with the friction factor and Nusselt number is discussed and presented through graphs and tables. It is found that present results have an excellent agreement with the existed studies under some special assumptions. Results indicate that a raise in the aligned angle enhances the skin friction coefficient and heat transfer rate.

  15. 蜂窝板换热器内部流动传热特性研究%Research on Fluid Flow and Heat Transfer Characteristics in Channel of Honeycombed Plate Heat Exchanger

    Institute of Scientific and Technical Information of China (English)

    李隆键; 陈欢; 吴治娟

    2012-01-01

    The three dimensional physical model and mathematical model of turbulent flow and heat transfer in the channel of honeycombed plate heat exchanger were established, and the corresponding flow field and temperature field was numerically simulated. The heat transfer and pressure drop characteristics of the channel were investigated under different Reynolds number. The computed results showed that both the heat transfer coefficient and pressure drop of the channel were obviously increased along with Reynolds number. On the other hand the characteristics of heat transfer and pressure drop of the channel were compared with that of the parallel plate channels. At last, the mechanism of the heat transfer enhancement was analyzed according to fields synergy principle.%建立了蜂窝板换热器湍流流动的物理数学模型,并应用数值分析方法模拟了蜂窝板换热器的三维流动传热过程;分析了不同雷诺数下通道内流动阻力和换热性能及其随雷诺数的变化规律,并与相同当量直径的平行平板通道的流动换热性能进行了对比.结果表明,蜂窝板换热器在换热系数提高的同时流动阻力也增大了,在雷诺数Re=3000~15000的范围内,其传热努塞尔数比平行平板增大了0.93~2.12倍,阻力系数增大了2.24~2.35倍.最后从场协同理论的角度分析了蜂窝板强化传热的机理.

  16. Development of an innovative plate-type SG for fast breeder reactor. Proposal of the concept and the evaluation of the fabricating method by the test fabrication of the partial model

    International Nuclear Information System (INIS)

    The concept of an innovative plate type SG for the fast reactor fabricated by using the HIP (Hot Isostatic Pressing) method was proposed. The heat transfer plate, which is assembled with rectangular tubes and is fabricated by HIP method, is surrounded by leakage detection spaces. It is possible to apply it to both the pool-type and the loop-type LMFR. In this report, the fabrication technique was studied about the concept for the loop-type LMFR, and the following results were obtained. Hip tests, tensile tests, and structure observation were performed to clarify the suitable HIP condition for the modified 9Cr-1Mo steel. As a result, the optimum condition of 1150 deg C x 1200 kgf/cm2 x 3 hr was found. Nickel-type solder (BNi-5) and gold-type solder (BAu-4) were selected as a joining material to laminate the heat transfer tube plates. Through the comparison of tensile tests, BAu-4 that showed a more excellent joining performance was selected on the assumption of the margin of 5 mm from the welding line. After buckling load had been clarified, the BAu-4 brazing of the heat transfer tube plates was performed using a hot pressing method. Problems were not observed in the welding of simulated header, and in the fabricating of the partial model of SG. (author)

  17. A study on brazing of Glidcop® to OFE Cu for application in Photon Absorbers of Indus-2

    International Nuclear Information System (INIS)

    The paper describes an experimental study aimed at standardizing brazing procedure for joining Glidcop to OFE Cu for its application in upgraded photon absorbers of 2.5 GeV synchrotron radiation source, Indus-2. Two different brazing routes, involving brazing with silver base (BVAg-8) and gold base (50Au/50Cu) alloys, were studied to join Glidcop to OFE Cu. Brazing with both alloys yielded helium leak tight and bakeable joints with acceptable shear strengths.

  18. Research on Treatment of Diamond Surface by Film Deposition and Induction Brazing%金刚石表面的膜层沉积处理及其感应钎焊的研究

    Institute of Scientific and Technical Information of China (English)

    马伯江; 蔡啸; 于庆先

    2012-01-01

    Diamond grits were deposited by hot filament chemical vapor deposition (HFCVD) and they were used to fabricate the brazed diamond tools by induction brazing. The gas ratio (H2/CH4) used was 100 : 1.5(standard cubic--centimetres per minute), the total gas pressure was maintained at about 2.0 kPa, and the substrate temperature was heated to 700℃ for 45 minutes during HFCVD. As a result, amorphous carbon film is deposited on the diamond surface. The diamond edges exposed out of the filler alloy keeps good sharpness after induction brazing of HFCVD deposited diamond. Chro- mium- carbides with uniform porosity and irregular shapes were formed on the diamond grits im mersed into the brazing filler alloy. The liquid brazing filler metal filled in porosity can enhance the bonding strength between the brazing filler metal and the diamond grits. The heavy--load grinding tests of the brazed diamond wheels fabricated by three kinds of diamond grits show that there is a low percentage of pullout from matrix and whole grain fracture for the deposited diamond grits brazed by induction heating.%将热丝化学气相沉积(HFCVD)处理的金刚石作为磨料感应钎焊制作金刚石工具。HFCVD处理试验中,混合气为H2和CH4(体积流量比为100∶1.5),炉内压力为2.0kPa,700℃下处理45min后,在金刚石表面沉积了一层非晶碳膜。感应钎焊HFCVD处理的金刚石显示,出露部分的金刚石棱边能保持良好的锋利性;浸没在钎料层下面的金刚石表面形成了有均匀孔隙且形状不规则的铬碳化合物,液态钎料充填这些化合物孔隙之间,能够增强钎料对金刚石的把持强度。3种金刚石磨料感应钎焊制作的金刚石磨盘的高效重负荷石材磨削试验显示,HFCVD处理的金刚石的整体破碎率和脱落率最低。

  19. Large-surface-area diamond (111) crystal plates for applications in high-heat-load wavefront-preserving x-ray crystal optics

    CERN Document Server

    Stoupin, S; Butler, J E; Kolyadin, A V; Katrusha, A

    2016-01-01

    We report fabrication and results of high-resolution X-ray topography characterization of diamond single crystal plates with a large surface area (10$\\times$10 mm$^2$) and (111) crystal surface orientation for applications in high-heat-load X-ray crystal optics. The plates were fabricated by laser cutting of the (111) facets of diamond crystals grown using high-pressure high-temperature method. The intrinsic crystal quality of a selected 3$\\times$7~mm$^2$ crystal region of one of the studied samples was found to be suitable for applications in wavefront-preserving high-heat-load crystal optics. The wavefront characterization was performed using sequential X-ray diffraction topography in the pseudo plane wave configuration and data analysis using rocking curve topography. The variation of the rocking curve width and peak position measured with a spatial resolution of 13$\\times$13 $\\mu m^2$ over the selected region were found to be less than one microradian.

  20. Large-surface-area diamond (111) crystal plates for applications in high-heat-load wavefront-preserving X-ray crystal optics.

    Science.gov (United States)

    Stoupin, Stanislav; Antipov, Sergey; Butler, James E; Kolyadin, Alexander V; Katrusha, Andrey

    2016-09-01

    Fabrication and results of high-resolution X-ray topography characterization of diamond single-crystal plates with large surface area (10 mm × 10 mm) and (111) crystal surface orientation for applications in high-heat-load X-ray crystal optics are reported. The plates were fabricated by laser-cutting of the (111) facets of diamond crystals grown using high-pressure high-temperature methods. The intrinsic crystal quality of a selected 3 mm × 7 mm crystal region of one of the studied samples was found to be suitable for applications in wavefront-preserving high-heat-load crystal optics. Wavefront characterization was performed using sequential X-ray diffraction topography in the pseudo plane wave configuration and data analysis using rocking-curve topography. The variations of the rocking-curve width and peak position measured with a spatial resolution of 13 µm × 13 µm over the selected region were found to be less than 1 µrad.

  1. New methods to cope with temperature elevations in heated segments of flat plates cooled by boundary layer flow

    Directory of Open Access Journals (Sweden)

    Hajmohammadi Mohammad R.

    2016-01-01

    Full Text Available This paper documents two reliable methods to cope with the rising temperature in an array of heated segments with a known overall heat load and exposed to forced convective boundary layer flow. Minimization of the hot spots (peak temperatures in the array of heated segments constitutes the primary goal that sets the platform to develop the methods. The two proposed methods consist of: 1 Designing an array of unequal heaters so that each heater has a different size and generates heat at different rates, and 2 Distancing the unequal heaters from each other using an insulated spacing. Multi-scale design based on constructal theory is applied to estimate the optimal insulated spacing, heaters size and heat generation rates, such that the minimum hot spots temperature is achieved when subject to space constraint and fixed overall heat load. It is demonstrated that the two methods can considerably reduce the hot spot temperatures and consequently, both can be utilized with confidence in industry to achieve optimized heat transfer.

  2. Steady boundary layer slip flow along with heat and mass transfer over a flat porous plate embedded in a porous medium.

    Science.gov (United States)

    Aziz, Asim; Siddique, J I; Aziz, Taha

    2014-01-01

    In this paper, a simplified model of an incompressible fluid flow along with heat and mass transfer past a porous flat plate embedded in a Darcy type porous medium is investigated. The velocity, thermal and mass slip conditions are utilized that has not been discussed in the literature before. The similarity transformations are used to transform the governing partial differential equations (PDEs) into a nonlinear ordinary differential equations (ODEs). The resulting system of ODEs is then reduced to a system of first order differential equations which was solved numerically by using Matlab bvp4c code. The effects of permeability, suction/injection parameter, velocity parameter and slip parameter on the structure of velocity, temperature and mass transfer rates are examined with the aid of several graphs. Moreover, observations based on Schmidt number and Soret number are also presented. The result shows, the increase in permeability of the porous medium increase the velocity and decrease the temperature profile. This happens due to a decrease in drag of the fluid flow. In the case of heat transfer, the increase in permeability and slip parameter causes an increase in heat transfer. However for the case of increase in thermal slip parameter there is a decrease in heat transfer. An increase in the mass slip parameter causes a decrease in the concentration field. The suction and injection parameter has similar effect on concentration profile as for the case of velocity profile.

  3. Second-law analysis of laminar nonnewtonian gravity-driven liquid film along an inclined heated plate with viscous dissipation effect

    Directory of Open Access Journals (Sweden)

    S. Saouli

    2009-06-01

    Full Text Available A second-law analysis of a gravity-driven film of non-Newtonian fluid along an inclined heated plate is investigated. The flow is assumed to be steady, laminar and fully-developed. The upper surface of the liquid film is considered to be free and adiabatic. The effect of heat generation by viscous dissipation is included. Velocity, temperature and entropy generation profiles are presented. The effects of the flow behaviour index, the Brinkman number and the group parameter on velocity, temperature and entropy generation number are discussed. The results show that velocity profile depends largely on the flow behaviour index. They are flat near the free surface for pseudoplastic fluids and linear for dilatant fluids. Temperature profiles are higher for higher flow behaviour index and Brinkman number. The entropy generation number increases with Brinkman number and the group parameter because of the heat generated by the viscous dissipation effect. For pseudoplastic fluids, the irreversibility is dominated by heat transfer, whereas, for dilatant fluids, irreversibility due to fluid friction is more dominant.

  4. Interfacial microstructure and performance of brazed diamond grits with Ni-Cr-P alloy

    International Nuclear Information System (INIS)

    The reaction mechanism of the interface among diamond, commercial Ni-Cr-P alloy and steel substrate has been studied by optical microscopy, scanning electron microscope, X-ray diffraction and Raman spectroscopy. The reaction layers formed among diamond, brazing alloy and steel substrate produced good wettability of diamond grits for achieving better quality tools. The reaction layer between diamond and brazing alloy comprised a reaction layer of brazing alloy and a reaction layer of diamond. Cr7C3 and Cr3C2 formed in the reaction layer of brazing alloy was the main reason for improving the bonding strength of Ni-Cr alloy to the diamond grits. A reaction layer of diamond may be a graphitization layer formed on the surface of diamond under high temperature brazing. The reaction layer of brazing alloy and steel substrate was the co-diffusion of Ni, Cr and Fe between the brazing alloy and the steel substrate. The life and sharpness of brazed diamond boring drill bits fabricated in this study were superior to the electroplated one in the market owing to its high protrusion and bonding strength.

  5. Liquid flat plate collector and pump for solar heating and cooling systems: A collection of quarterly reports

    Science.gov (United States)

    1978-01-01

    Progress in the development, fabrication, and delivery of solar subsystems consisting of a solar operated pump, and solar collectors which can be used in solar heating and cooling, or hot water, for single family, multifamily, or commercial applications is reported.

  6. Development of brazing foils to join monocrystalline tungsten alloys with ODS-EUROFER steel

    Energy Technology Data Exchange (ETDEWEB)

    Kalin, B.A. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation)]. E-mail: BAKalin@mephi.ru; Fedotov, V.T. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Sevrjukov, O.N. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Kalashnikov, A.N. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Suchkov, A.N. [Moscow Engineering Physics Institute (State University), 31 Kashirskoye Sh., Moscow 115409 (Russian Federation); Moeslang, A. [Forschungszentrum Karlsruhe, Institut fuer Materialforschung I, 76021 Karlsruhe (Germany); Rohde, M. [Forschungszentrum Karlsruhe, Institut fuer Materialforschung I, 76021 Karlsruhe (Germany)

    2007-08-01

    Results on rapidly solidified filler metals for brazing W with W and monocrystalline W with EUROFER steel (FS) are presented. Rapidly quenched powder-type filler metals based on Ti{sub bal}-V-Cr-Be were developed to braze polycrystalline W with monocrystalline W. In addition, Fe{sub bal}-Ta-Ge-Si-B-Pd alloys were developed to braze monocrystalline W with FS for helium gas cooled divertors and plasma-facing components. The W to FS brazed joints were fabricated under vacuum at 1150 {sup o}C, using a Ta spacer of 0.1 mm in thickness to account for the different thermal expansions. The monocrystalline tungsten as well as the related brazed joints withstood 30 cycles between 750 {sup o}C/20 min and air cooling/3-5 min.

  7. Experimental study of W-Eurofer laser brazing for divertor application

    Energy Technology Data Exchange (ETDEWEB)

    Munez, C.J., E-mail: claudio.munez@urjc.es [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Garrido, M.A. [Dept. de Tecnologia Mecanica, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain); Rams, J.; Urena, A. [Dept. de Ciencia e Ingenieria de Materiales, ESCET, Universidad Rey Juan Carlos, C/Tulipan s/n, Mostoles 28933, Madrid (Spain)

    2011-11-15

    Highlights: > Laser brazing system as a suitable technique to joint W and Eurofer alloys. > High residual stresses at the bonding were produced. > Laser brazing of powder metallurgy W alloys added porosity in the solidified pool. > The CSM methodology as a suitable technique to discriminate zones of welding joints. - Abstract: This work can be considered as a preliminary evaluation of the potential of laser brazing for joining tungsten based alloys to reduced activation ferritic-martensitic steels (Eurofer). Brazing of tungsten and EUROFER alloys using a 55Ni-45Ti alloy as a brazer and a high power diode laser (HPDL) as a power source has been investigated. The brazed joints showed solidified pools with good superficial aspect and a high degree of wettability with the both parent sheets, presumably because of the active effect of titanium. Metallurgical brazeability was investigated and nanoindentation measurements were done to evaluate local hardening and stiffness effects associated to dilution phenomena.

  8. Fabrication of High-Temperature Heat Exchangers by Plasma Spraying Exterior Skins on Nickel Foams

    Science.gov (United States)

    Hafeez, P.; Yugeswaran, S.; Chandra, S.; Mostaghimi, J.; Coyle, T. W.

    2016-06-01

    Thermal-sprayed heat exchangers were tested at high temperatures (750 °C), and their performances were compared to the foam heat exchangers made by brazing Inconel sheets to their surface. Nickel foil was brazed to the exterior surface of 10-mm-thick layers of 10 and 40 PPI nickel foam. A plasma torch was used to spray an Inconel coating on the surface of the foil. A burner test rig was built to produce hot combustion gases that flowed over exposed face of the heat exchanger. Cooling air flowed through the foam heat exchanger at rates of up to 200 SLPM. Surface temperature and air inlet/exit temperature were measured. Heat transfer to air flowing through the foam was significantly higher for the thermally sprayed heat exchangers than for the brazed heat exchangers. On an average, thermally sprayed heat exchangers show 36% higher heat transfer than conventionally brazed foam heat exchangers. At low flow rates, the convective resistance is large (~4 × 10-2 m2 K/W), and the effect of thermal contact resistance is negligible. At higher flow rates, the convective resistance decreases (~2 × 10-3 m2 K/W), and the lower contact resistance of the thermally sprayed heat exchanger provides better performance than the brazed heat exchangers.

  9. A plating method for metal coating of fiber Bragg grating

    Institute of Scientific and Technical Information of China (English)

    Yulong Li; Hua Zhang; Yan Feng; Gang Peng

    2009-01-01

    We present a method for metal coating optical fiber and in-fiber Bragg grating. The technology process which is based on electroless plating and electroplating method is described in detail. The fiber is firstly coated with a thin copper or nickel plate with electroless plating method. Then, a thicker nickel plate is coated on the surface of the conductive layer. Under the optimum conditions, the surfaces of chemical plating and electroplating coatings are all smooth and compact. There is no visible defect found in the cross-section. Using this two-step metallization method, the in-fiber Bragg grating can be well protected and its thermal sensitivity can be enhanced. After the metallization process, the fiber sensor is successfully embedded in the 42CrMo steel by brazing method. Thus a smart metal structure is achieved. The embedding results show that the plating method for metallization protection of in-fiber Bragg grating is effective.

  10. Development of Zn50 Brazing Alloy for Joining Mild Steel to Mild Steel (SAE1018

    Directory of Open Access Journals (Sweden)

    S.C. Nwigbo

    2014-09-01

    Full Text Available This work has developed new brazing alloys for joining mild steel to mild steel (SAE1018 at a lower temperature. The alloys blends and error analysis were done by experimental design software (Design Expert 8.0.7.1. Design of experiments was done by Scheffe quadratic mixture method. The liquidus temperatures were predicted by calculation of phase diagrams of the alloying metals. The brazing alloys were produced by gravity technique and melted using silicon carbide graphite crucible. The quality of the brazing alloys was analyzed by optical microscopy (OM, atomic absorption spectroscopy (AAS and fourier transform infrared spectroscopy (FT-IR. Brazed joints were produced by torch method with a commercial flux. Brazing temperatures (liquidus were tracked by a digital infrared/laser pyrometer. Some mechanical properties studied were tensile strength and hardness. Finally, brazed joints produced from the developed brazing alloys were compared to that produced from muntz brass. Six (6 brazing alloys were successfully developed. Zinc and manganese were the main components, to which were added; 3 to 4 %wt silver and 11 to15 %wt modifying element. The microstructure showed a typical eutectic structure with zinc-rich phase distributed uniformly in the matrix with a combination of different sizes of dendrite, rounded blocks of compounds and hypoeutectic structures. AAS results indicated minimal out-gassing of zinc and FT-IR results indicated very low presence of atmospheric gas. The range of brazing temperature for best results was recorded from 690.90 to 735.10 0C. The joints produced from the developed brazing alloys had acceptable strengths with improved stress-strain behaviour compared to muntz brass.

  11. Effect of Heat Treatment on Structure and Magnetic Performance of Ni-Fe-P Alloy Obtained by Electroless Plating

    Institute of Scientific and Technical Information of China (English)

    WANG Sen-lin; ZHANG Yong

    2005-01-01

    The electroless deposition of Ni68-Fe10.5-P21.5 alloy has been investigated. The crystallization behavior of the deposit was comparatively studied by using differential scanning calorimetry and X-ray diffractometry. The deposit transforms into a square Ni3P phase at 380.0 ℃, then changes into a cubic FeNi3 phase at 490.0 ℃. The microhardness,the size of the formed grains and the magnetic performance of the deposit increase with the increase of the heat treatment temperature below 500 ℃, then they decrease after this temperature. The effect of heat treatment time at 500 ℃on the surface micromorphology, the structure and the magnetic performance of the deposit were also studied. The resuIts show that with the increase of heat treatment time, the extent of crystallization of the deposit increases and the size of the formed grains becomes uniform. The results also show that the magnetic performance of the deposit under heat treatment for 40 min is maximal and then decreases with the increase of heat treatment time. The property change of the deposit is related to the crystal structure and the size of the formed grains of the deposit.

  12. Effect of Fluctuating Surface Heat and Mass Flux on Natural Convection Flow along a Vertical Flat Plate

    Directory of Open Access Journals (Sweden)

    Sharmina Hussain

    2015-01-01

    Full Text Available An investigation has been carried on double diffusive effect on boundary layer flow due to small amplitude oscillation in surface heat and mass flux. Extensive parametric simulations were performed in order to elucidate the effects of some important parameters, that is, Prandtl number, Schmidt number, and Buoyancy ratio parameter on flow field in conjunction with heat and mass transfer. Asymptotic solutions for low and high frequencies are obtained for the conveniently transformed governing coupled equations. Solutions are also obtained for wide ranged value of the frequency parameters. Comparisons between the asymptotic and wide ranged values are made in terms of the amplitudes and phases of the shear stress, surface heat transfer, and surface mass transfer. It has been found that the amplitudes and phase angles obtained from asymptotic solutions are found in good agreement with the finite difference solutions obtained for wide ranged value of the frequency parameter.

  13. A NUMERICAL STUDY OF FORCED CONVECTION HEAT TRANSFER OVER A SERIES OF FLAT TUBES BETWEEN PARALLEL PLATES

    Directory of Open Access Journals (Sweden)

    M.M. Rahman

    2012-12-01

    Full Text Available This paper presents the numerical study on two-dimensional forced convection heat transfer across three in-line flat tubes confined in a channel under incompressible, steady-state conditions. This system is solved in body-fitted coordinates (BFC using the finite volume method (FVM. The constant heat flux is imposed on the surface of the tubes as the thermal boundary conditions. The range of the longitudinal pitch-to-diameter ratio (SL/Ds of 2.0–4.0 is considered, the Reynolds number varies within the range 25–300, and the Prandtl number is taken as 0.7. The temperature contours, local Nusselt number distributions at the tube surface and mean Nusselt number were analyzed. The strength of the heat transfer between the surface of the tubes and the air flow increases with an increase in Reynolds number and pitch-to-diameter ratio.

  14. Effects of thermophoresis particle deposition and of the thermal conductivity in a porous plate with dissipative heat and mass transfer

    Institute of Scientific and Technical Information of China (English)

    Joaquín Zueco; O. Anwar Bég; L.M. López-Ochoa

    2011-01-01

    Network simulation method (NSM) is used to solve the laminar heat and mass transfer of an electricallyconducting, heat generating/absorbing fluid past a perforated horizontal surface in the presence of viscous and Joule heating problem. The governing partial differential equations are non-dimensionalized and transformed into a system of nonlinear ordinary differential similarity equations, in a single independent variable, η. The resulting coupled, nonlinear equations are solved under appropriate transformed boundary conditions. Computations are performed for a wide range of the governing flow parameters, viz Prandtl number, thermophoretic coefficient (a function of Knudsen number), thermal conductivity parameter, wall transpiration parameter and Schmidt number. The numerical details are discussed with relevant applications. The present problem finds applications in optical fiber fabrication, aerosol filter precipitators, particle deposition on hydronautical blades, semiconductor wafer design, thermo-electronics and problems including nuclear reactor safety.

  15. Microstructure Characterization of High-heat-input Welding Joint of HSLA Steel Plate for Oil Storage Construction

    Institute of Scientific and Technical Information of China (English)

    Weihua Sun; Guodong Wang; Jiming Zhang; Dianxiu Xia; Hao Sun

    2009-01-01

    In this paper, microstructure and mechanical properties of welding metals in 610 MPa high strength low alloy (HSLA) were studied after high-heat-input welding. Both the base material and the weld joint proved excellent strength and toughness by vibratory electrogas arc (VEGA) welding under 90 to 100 kJ/cm heat-input. The heat-affected zone (HAZ) was comprised of fine-grain zone (FGZ) and coarse-grain zone (CGZ), which characterizes fine granular structure and lathing-bainite substructure. It has found that large quantity of dispersed TiN and M23C6 precipitates restrain structure growing in HAZ and strengthen the weldment together with dislocations in the welded joint.

  16. Ni-Cr-B-Si+Cu-P-Sn复合钎料真空钎焊金刚石%Vacuum brazing diamond with Ni-Cr-B-Si+Cu-P-Sn composite filler metal

    Institute of Scientific and Technical Information of China (English)

    卢金斌; 贺亚勋; 张旺玺; 刘磊; 李华

    2016-01-01

    采用在镍基钎料中分别添加3%、5%和7%(质量分数)Cu-P-Sn组成新型复合钎料,并进行金刚石磨粒的钎焊实验,利用SEM、EDS和XRD对金刚石焊后的界面碳化物形貌及钎料组织进行测试分析。结果表明:添加5%Cu-P-Sn的复合钎料进行金刚石钎焊时,钎焊温度有所下降,金刚石表面碳化物较规整,并且数量有所下降,降低金刚石的热损伤。新型钎料中形成树枝晶α-Ni基固溶体和枝晶间Ni 31 Si 12、Cr 7 C 3等化合物的组织,不同含量Cu-P-Sn与Ni-Cr-B-Si合金可以较大程度互溶,可以实现钎料性能的调控,降低金刚石的热损伤。%A series of new composite brazing fillers metal were got by adding 3%, 5% or 7% (mass fraction) Cu-P-Sn in the primary brazing filler metal Ni-Cr-B-Si, respectively, then, they were used to braze diamond particles. The interface morphology of diamond carbide and the microstructure of brazing filler metal were tested by SEM, EDS and XRD. The results show that, when the composite brazing filler metal containing 5% Cu-P-Sn alloy, the carbide on the surface of the diamond is more regular and less with brazing temperature decreases, which decreases the thermal damage to the diamond. In the brazing filler alloy, the microstructures, such as dentrite included solid solution of Ni with some carbides like Ni31Si12 and Cr7C3, are formed. As the added component, Cu-P-Sn at different proportions can be dissolved into the primary brazing filler Ni-Cr-B-Si in large degree, which can adjust the properties of the filler and reduce the heat damage to the diamond.

  17. Application of ceramic solar plate heating system%黑瓷复合陶瓷太阳板集热系统的应用研究

    Institute of Scientific and Technical Information of China (English)

    修大鹏; 曹树梁; 许建华; 蔡斌; 王启春; 杨玉国

    2013-01-01

    We develop a new and highly efficient flat solar body-the black porcelain composite ceramic solar plate. The solar body is constructed through slip casting with ordinary china clay as raw material, whose surface is sprayed with industrial solid wastes mixed black porcelain mud. The body is formed through firing at 1 200℃ by continuous roller kiln after drying, whose sunlight absorption rate is 0.95. We further present the construction method of ceramic solar plate roof solar heating system. The system shares structure layer, thermal insulation layer, waterproof layer with a building, is integrated with a building and has the same lifetime as a building. Its heat insulation and preservation effect is better than that of ordinary roof. Daily acquired heat of the solar heating system is 8.6 MJ/m2, much higher than the national standard 7.0 MJ/m2, by the comparison of heat collection efficiency of the system and that of vacuum glass tube water heater. The cost of solar energy is lower than that of conventional energy.%研发了一种与建筑一体化的新型高效平板太阳能集热体黑瓷复合陶瓷太阳板.该集热体以普通瓷土为原料配制泥浆注浆成型,表面喷涂以工业废弃物提钒尾渣为原料调配的钒钛黑瓷泥浆层,干燥后经连续辊道窑1 200℃烧制而成,阳光吸收比为0.95.介绍了陶瓷太阳板房顶集热系统的构建方法,该系统与建筑共用结构层、保温层、防水层,与建筑一体化、同寿命,隔热、保温效果优于普通房顶.通过建筑实例对该集热系统的集热效率与真空玻璃管热水器进行测试对比,得出集热系统日得热量为8.6 MJ/m2,远高于真空玻璃管热水器和国家标准的7.0 MJ/m2,可实现太阳能使用成本低于常规能源.

  18. The Effect of Heat Transfer on MHD Marangoni Boundary Layer Flow Past a Flat Plate in Nanofluid

    Directory of Open Access Journals (Sweden)

    D. R. V. S. R. K. Sastry

    2013-01-01

    Full Text Available The problem of heat transfer on the Marangoni convection boundary layer flow in an electrically conducting nanofluid is studied. Similarity transformations are used to transform the set of governing partial differential equations of the flow into a set of nonlinear ordinary differential equations. Numerical solutions of the similarity equations are then solved through the MATLAB “bvp4c” function. Different nanoparticles like Cu, Al2O3, and TiO2 are taken into consideration with water as base fluid. The velocity and temperature profiles are shown in graphs. Also the effects of the Prandtl number and solid volume fraction on heat transfer are discussed.

  19. Heat for Voelklinger Huette. Heat-radiation plates enable art pleasure; Waerme fuer die Voelklinger Huette. Waerme-Strahlplatten ermoeglichen Kunstgenuss

    Energy Technology Data Exchange (ETDEWEB)

    Himmelsbach, Michael [Zehnder GmbH, Systeme fuer Strahlungsheizung und -kuehlung (Germany)

    2008-07-01

    The industrial monument ''Voelklinger Huette'' - decommissioned in 1986 - is a high-grade multi-purpose facility for cultural events, with an attendance of about 100,000 per annum. To achieve this, investments of nearly 6 million Euros were necessary. Heating of the large industrial halls was the biggest problem and a particular challenge. (orig.)

  20. Heat transfer in the flow of a cold, two-dimensional vertical liquid jet against a hot, horizontal plate

    CERN Document Server

    Shu, Jian-Jun

    2014-01-01

    A cold, thin film of liquid impinging on an isothermal hot, horizontal surface has been investigated. An approximate solution for the velocity and temperature distributions in the flow along the horizontal surface is developed, which exploits the hydrodynamic similarity solution for thin film flow. The approximate solution may provide a valuable basis for assessing flow and heat transfer in more complex settings.