WorldWideScience

Sample records for brazed plate heat

  1. Improved performance of brazed plate heat exchangers made of stainless steel type EN 1.4401 (UNS S31600) when using a iron-based braze filler

    Energy Technology Data Exchange (ETDEWEB)

    Sjoedin, P. [Alfa Laval Materials, Lund (Sweden)

    2004-07-01

    The mechanical properties of brazed plate heat exchangers, made of stainless steel plates type EN 1.4401, brazed with a new iron-based braze filler ''AlfaNova'', have been evaluated. The results were compared with heat exchangers brazed with a copper (pure copper) and a nickel-based (MBF 51) braze filler. Their resistance against pressure- and temperature fatigue, which are important for the lifetime of a heat exchanger, and the burst pressure, which is important for pressure vessel approvals, were tested and evaluated. It was found that the pressure fatigue resistance was extraordinary good for the heat exchangers brazed the iron-based filler and its temperature fatigue resistance was better than those brazed with nickel-based braze filler and slightly lower than those brazed with copper. The highest burst pressures were achieved for the copper brazed units followed by the iron-brazed units and rearmost the nickel-brazed units. (orig.)

  2. Experimental Results For Hydrocarbon Refrigerant Vaporization In Brazed Plate Heat Exchangers at High Pressure

    OpenAIRE

    Desideri, Adriano; Schmidt Ommen, Torben; Wronski, Jorrit; Quoilin, Sylvain; Lemort, Vincent; Haglind, Fredrik

    2016-01-01

    In this contribution, the experimental heat transfer coefficient  and the pressure drop measured during HFC refrigerants vaporization inside small brazed plate heat exchanger (PHE) at typical evaporation temperature for organic Rankine cycle systems for low thermal energy quality applications are presented. Scientific work focusing on the heat transfer in PHEs has been carried out since the late 19th century. More recent publications have been focusing on vaporization and condensation of ref...

  3. Experimental results for hydrocarbon refrigerant vaporization in brazed plate heat exchangers at high pressure

    OpenAIRE

    Desideri, Adriano; Rhyl Kaern, Martin; Ommen Schmidt, Torben; Wronski, Jorrit; Quoilin, Sylvain; Lemort, Vincent; Haglind, Fredrik

    2016-01-01

    In recent years the interest in small capacity organic Rankine cycle (ORC) power systems for harvesting low quality waste thermal energy from industrial processes has been steadily growing. Micro ORC systems are normally equipped with brazed plate heat exchangers which allows for efficient heat transfer with a compact design. An accurate prediction of the heat transfer process characterizing these devices is required from the design phase to the development of model- based control strategies....

  4. Heat transfer and pressure drop during hydrocarbon refrigerant condensation inside a brazed plate heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Longo, Giovanni A. [University of Padova, Department of Management and Engineering, Str.lla S.Nicola 3, I-36100 Vicenza (Italy)

    2010-08-15

    This paper presents the heat transfer coefficients and pressure drop measured during HC-600a, HC-290 and HC-1270 saturated vapour condensation inside a brazed plate heat exchanger: the effects of refrigerant mass flux, saturation temperature (pressure) and fluid properties are investigated. The heat transfer coefficients show weak sensitivity to saturation temperature (pressure) and great sensitivity to refrigerant mass flux and fluid properties. A transition point between gravity controlled and forced convection condensation has been found for a refrigerant mass flux around 15-18 kg m{sup -2} s{sup -1}. In the forced convection condensation region the heat transfer coefficients show a 35-40% enhancement for a 60% increase of the refrigerant mass flux. The frictional pressure drop shows a linear dependence on the kinetic energy per unit volume of the refrigerant flow. HC-1270 shows heat transfer coefficients 5% higher than HC-600a and 10-15% higher than HC-290, together with frictional pressure drop 20-25% lower than HC-290 and 50-66% lower than HC-600a. (author)

  5. Experimental study on CO2 frosting and clogging in a brazed plate heat exchanger for natural gas liquefaction process

    Science.gov (United States)

    Wu, Jitan; He, Tianbiao; Ju, Yonglin

    2018-04-01

    The plate-fin heat exchanger (PFHE), which has been widely used in natural gas liquefaction (LNG) industry at present, has some disadvantages such as being sensitive to the impurities in the feed gas, such as water, CO2 and H2S. Compared with the PFHE, the brazed plate heat exchanger (BPHE), which has been applied in some boil off gas (BOG) recycling LNG plants of small to middle size, has simpler inherent structure and higher impurity tolerance. In this study the BPHE is suggested to replace the PFHE to simplify or even omit the massive CO2 purification equipment for the LNG process. A set of experimental apparatus is designed and constructed to investigate the influence of the CO2 concentration of the natural gas on solid precipitation inside a typical BPHE meanly by considering the flow resistance throughout the LNG process. The results show that the maximum allowable CO2 concentration of the natural gas liquefied in the BPHE is two orders of magnitude higher than that in the PFHE under the same condition. In addition, the solid-liquid separation for the CO2 impurity is studied and the reasonable separating temperature is obtained. The solid CO2 should be separated below 135 K under the pressure of 3 MPa.

  6. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    Science.gov (United States)

    Howard, Stanley R [Windsor, SC; Korinko, Paul S [Aiken, SC

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  7. An experimental study on single phase convection heat transfer and pressure drop in two brazed plate heat exchangers with different chevron shapes and hydraulic diameters

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Man Bae; Park, Chang Yong [Seoul National University of Science and Technology, Seoul (Korea, Republic of)

    2017-05-15

    An experimental study on heat transfer and pressure drop characteristics was performed at single phase flow in two Brazed plate heat exchangers (BPHEs) with different geometries. The corrugation density of one of the BPHE (Type II) was two times as high as that of the other BPHE (Type I). The hydraulic diameter of the type II BPHE was 2.13 mm, which was 38 % smaller than that of the type I BPHE. Also, the cross section shape of the flow channels for the type II BPHE was different from that for conventional BPHEs due to the unusual corrugation patterns and brazing points. The experimental conditions for temperatures were varied from 4.6 °C to 49.1 °C, and for mass flow rates were changed from 0.07 kg/s to 1.24 kg/s. The measured results showed that pressure drop in the type II BPHE was about 110 % higher than that in the type I BPHE. Nu of the type II was higher than that of the type I BPHE and the enhancement became larger with the increase of Re at the ranges above 800. New correlations for fF and Nu were proposed by this study and their prediction accuracy could be improved by considering the surface enlargement factor in the correlations. The performance evaluation of the two BPHEs was performed by (j/f{sub F}1{sup /3}) which represented the ratio of heat transfer and pressure drop performance. Also, a new parameter, the capacity compactness of PHE, was proposed and it presented the PHE capacity per unit volume and unit log mean temperature difference. The comparison showed that the two BPHEs had similar values of the (j/f{sub F}1{sup /3}), whereas they had significantly different values of the capacity compactness. The capacity compactness of the type II BPHE was 1.5 times higher than that for the type I BPHE.

  8. An experimental study on single phase convection heat transfer and pressure drop in two brazed plate heat exchangers with different chevron shapes and hydraulic diameters

    International Nuclear Information System (INIS)

    Kim, Man Bae; Park, Chang Yong

    2017-01-01

    An experimental study on heat transfer and pressure drop characteristics was performed at single phase flow in two Brazed plate heat exchangers (BPHEs) with different geometries. The corrugation density of one of the BPHE (Type II) was two times as high as that of the other BPHE (Type I). The hydraulic diameter of the type II BPHE was 2.13 mm, which was 38 % smaller than that of the type I BPHE. Also, the cross section shape of the flow channels for the type II BPHE was different from that for conventional BPHEs due to the unusual corrugation patterns and brazing points. The experimental conditions for temperatures were varied from 4.6 °C to 49.1 °C, and for mass flow rates were changed from 0.07 kg/s to 1.24 kg/s. The measured results showed that pressure drop in the type II BPHE was about 110 % higher than that in the type I BPHE. Nu of the type II was higher than that of the type I BPHE and the enhancement became larger with the increase of Re at the ranges above 800. New correlations for fF and Nu were proposed by this study and their prediction accuracy could be improved by considering the surface enlargement factor in the correlations. The performance evaluation of the two BPHEs was performed by (j/f F 1 /3 ) which represented the ratio of heat transfer and pressure drop performance. Also, a new parameter, the capacity compactness of PHE, was proposed and it presented the PHE capacity per unit volume and unit log mean temperature difference. The comparison showed that the two BPHEs had similar values of the (j/f F 1 /3 ), whereas they had significantly different values of the capacity compactness. The capacity compactness of the type II BPHE was 1.5 times higher than that for the type I BPHE.

  9. Experimental results for hydrocarbon refrigerant vaporization inside brazed plate heat exchangers at high pressure

    DEFF Research Database (Denmark)

    Desideri, Adriano; Ommen, Torben Schmidt; Wronski, Jorrit

    2016-01-01

    fluids at typical working conditions of ORC systems for low temperature waste heat recovery (WHR) applications. Based on these premises, a novel testrig has been recently designed and built at the Technical University of Denmark to simulate the evaporating condition occurring in a small capacity ORC...... power unit. In this contribution the preliminary experimental results obtained from the first experimental campaign carried out on the rig are reported. HFC-134a was selected as working fluid. The experiments were carried out at saturation temperature of 60, 70 and 80 °C and inlet and outlet qualities...

  10. Characteristics of pressure gradients in downflow condensing of nitrogen in plain, brazed aluminium, plate-fin heat exchanger passages

    International Nuclear Information System (INIS)

    Robertson, J.M.; Blundell, N.; Clarke, R.H.

    1987-01-01

    Measurements of the total two-phase gradients have been made during the downflow condensing of nitrogen in a vertical plain, plate-fin test-section. The results show that pressure recovery occurs only at very low qualities, at low mass flux the falling film is smooth and at high mass flux it is rough. A relationship between the apparent film roughness and the calculated film thickness has been established. The implications for designers of heat exchangers are discussed

  11. A carbon-metal brazing for divertor plates in fusion devices

    International Nuclear Information System (INIS)

    Matsuda, T.; Matsumoto, T.; Miki, S.; Sogabe, T.; Okada, M.; Kubota, Y.; Sagara, A.; Noda, N.; Motojima, O.; Hino, T.; Yamashina, T.

    1993-01-01

    A divertor unit, which consists of carbon armors brazed to a copper cooling channel, is under development for fusion devices. Isotropic graphite (IG-430U) and CFC (CX-2002U) are used for the armor, and a copper for the cooling tube. A technique named as dissolution and deposit of base metal was employed for brazing. The reliability of the brazed components was evaluated both by 4-point bending test and thermal shock test. According to the results of a 4-point bending test under the temperature ranged from RT to 800 C in a vacuum, it was found that the strength of the brazed surface at RT was maintained up to the higher temperature, 600 C. High heat load test has been also performed on the brazed sample in order to find whether the samples meet the requirement of the divertor plates of LHD (Large Helical Device). Active Cooling Teststand (ACT:NIFS) with electron beam power of 100kW was used. In LHD, it is presumed that the maximum heat flux is 10MW/m 2 . In addition, the surface temperature of divertor has to be kept below 1,200 C to avoid RES, by active cooling. The heat load test showed that the brazing components of CX-2002U (flat plate type CFC-Cu brazed) was stable at 1,300 C under a heat flux of 10MW/m 2 , when the flow velocity of cooling water was 6m/s. No damage nor deterioration was found at the brazed zone after the heat load test

  12. An experimental analysis of flow boiling and pressure drop in a brazed plate heat exchanger for organic Rankine cycle power systems

    DEFF Research Database (Denmark)

    Desideri, Adriano; Zhang, Ji; Kærn, Martin Ryhl

    2017-01-01

    Organic Rankine cycle power systems for low quality waste heat recovery applications can play a major role in achieving targets of increasing industrial processes efficiency and thus reducing the emissions of greenhouse gases. Low capacity organic Rankine cycle systems are equipped with brazed...... and pressure drop during vaporization at typical temperatures for low quality waste heat recovery organic Rankine cycle systems are presented for the working fluids HFC-245fa and HFO-1233zd. The experiments were carried out at saturation temperatures of 100°C, 115°C and 130°C and inlet and outlet qualities...

  13. Improved corrosion resistance of aluminum brazing sheet by a post-brazing heat treatment

    NARCIS (Netherlands)

    Norouzi Afshar, F.; Tichelaar, F.D.; Glenn, A. M.; Taheri, P.; Sababi, M.; Terryn, H.A.; Mol, J.M.C.

    2017-01-01

    This work studies the influence of the microstructure on the corrosion mechanism and susceptibility of as-brazed aluminum sheet. Various microstructures are obtained using postbrazing heat treatments developed to enhance the corrosion resistance of an AA4xxx/AA3xxx brazing sheet. The heat

  14. Induction Brazing

    DEFF Research Database (Denmark)

    Henningsen, Poul

    , or if the hottest area is located outside the joint interface, a number of defects may appear: the braze metal may flow away from the joint, the flux may burn off, poor binding of the braze metal may appear or the braze metal may be overheated. Joint geometry as well as electro-magnetic properties of the work piece...... presents a combined numerical and experimental method for determination of appropriate/optimiged coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper....... The method has proven to give successful results in brazing tube-plate joints of copper-brass, copper-stainless steel, stainless steel-brass, and stainless steel-stainless steel. A new design of an adjustable flux concentrator for induction heating tube-to-plate joints is proposed and tested on a variety...

  15. Some problems of brazing technology for the divertor plate manufacturing

    Science.gov (United States)

    Prokofiev, Yu. G.; Barabash, V. R.; Khorunov, V. F.; Maksimova, S. V.; Gervash, A. A.; Fabritsiev, S. A.; Vinokurov, V. F.

    1992-09-01

    Among the different design options of the ITER reactor divertor, the joints of the carbon-based materials and molybdenum alloys and joints of tungsten and copper alloys are considered. High-temperature brazing is one of the most promising joining methods for the plasma facing and heat sink materials. The use of brazing for creation of W-Cu and graphite-Mo joints are given here. In addition, the investigation results of microstructure, microhardness and mechanical properties of the joints are presented. For W-Cu samples an influence of the neutron irradiation on the joining strength was studied.

  16. Some problems of brazing technology for the divertor plate manufacturing

    International Nuclear Information System (INIS)

    Prokofiev, Yu.G.; Barabash, V.R.; Gervash, A.A.; Khorunov, V.F.; Maksimova, S.V.; Vinokurov, V.F.; Fabritsiev, S.A.

    1992-01-01

    Among the different design options of the ITER reactor divertor, the joints of the carbon-based materials and molybdenum alloys and joints of tungsten and copper alloys are considered. High-temperature brazing is one of the most promising joining methods for the plasma facing and heat sink materials. The use of brazing for creation of W-Cu and graphite-Mo joints are given here. In addition, the investigation results of microstructure, microhardness and mechanical properties of the joints are presented. For W-Cu samples an influence of the neutron irradiation on the joining strength was studied. (orig.)

  17. Some problems of brazing technology for the divertor plate manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Prokofiev, Yu.G.; Barabash, V.R.; Gervash, A.A. (D.V. Efremov Scientific Research Inst. of Electrophysical Apparatus, St. Petersburg (Russia)); Khorunov, V.F.; Maksimova, S.V. (E.O. Paton Inst. of Electronwelding, Kiev (Ukraine)); Vinokurov, V.F. (Central Scientific Research Inst. of Structural Materials ' Prometey' , St. Petersburg (Russia)); Fabritsiev, S.A.

    1992-09-01

    Among the different design options of the ITER reactor divertor, the joints of the carbon-based materials and molybdenum alloys and joints of tungsten and copper alloys are considered. High-temperature brazing is one of the most promising joining methods for the plasma facing and heat sink materials. The use of brazing for creation of W-Cu and graphite-Mo joints are given here. In addition, the investigation results of microstructure, microhardness and mechanical properties of the joints are presented. For W-Cu samples an influence of the neutron irradiation on the joining strength was studied. (orig.).

  18. Brazing

    CERN Document Server

    Schwartz, Mel M

    2003-01-01

    Text provides information needed to braze materials that will be used in the 21st century. Revised to include lessons learned on tooling, design, materials, atmospheres, processing, and equipment. For brazing technologists and engineers.

  19. Brazing

    International Nuclear Information System (INIS)

    Roemer, J.C.

    1979-10-01

    This report is a compilation of published literature on high temperature brazing covering the period 1973-1978. The references are listed alphabetically with regard to the base material or combination of base materials to be brazed. Trade names are treated as base materials. The report contains approximately 1500 references, of which 300 are to patents

  20. Finite element modelling for thermal analysis of stud-to-plate laser brazing for a dissimilar metal joint

    International Nuclear Information System (INIS)

    Park, Jun Soo; Kim, Jong Min

    1996-06-01

    A finite element model was developed for the thermal analysis of a stud-to-plate laser brazing joint, and the transient temperature fields were analysed by using a three-dimensional model. The finite element program ABAQUS, together with a few user subroutines, was employed to perform the numerical approximation. Temperature-dependent thermal properties, effect of latent heat, and the convection and radiative heat losses were considered. The brazing parts used were AISI 304 stainless steel stud and aluminium A1 5052 plate, and the brazing alloy 88 A1-12 Si was used as filler metal. A pseudo-TM 01 mode of the cw CO 2 laser beam was used as heat source, for which TM 00 mode generated by beam oscillator was optically modulated using axicon lens. Re-location of the filler metal during the brazing process including its wetting and spreading was examined by using a high speed motion analyser, and the results were incorporated inn the FEM modelling for defining the solution domain and boundary conditions. The numerical results were obtained for typical process parameters, and were compared with experimental ones determined by using the infrared and thermocouple measurements. 11 figs., 30 refs. (Author)

  1. High heat flux performance of W-Eurofer brazed joints

    Science.gov (United States)

    de Prado, J.; Sánchez, M.; Wirtz, M.; Pintsuk, G.; Du, J.; Linke, J.; Ureña, A.

    2018-02-01

    The qualification process of the materials and components for the next generation of fusion reactors makes it necessary to expose them to similar service conditions as expected during the service life of the reactor. In the present work, W-Eurofer brazed joints (tungsten block: 8 × 8 × 4 mm; steel block: 8 × 8 × 4 mm; joined to an actively cooled copper heat sink) were exposed to steady state heat loads to study the effect of the thermal fatigue on their microstructure and mechanical integrity. Three different W surface temperatures were tested (400, 500 and 600 °C) varying the number of applied cycles (100 and 1000). The results allowed identifying a braze temperature of 359 °C as threshold condition under which the brazed joints could be used without deterioration. The increase of the surface temperature deteriorated the mechanical integrity of the joints in comparison to those analyzed after the brazing process and accordingly reduced the refrigeration capabilities.

  2. HFC404A vaporisation inside a Brazed Plate Heat Exchanger (BPHE): Comparison with the possible long-term low GWP substitutes HC290 (Propane) and HC1270 (Propylene)

    International Nuclear Information System (INIS)

    Longo, Giovanni A.; Mancin, Simone; Righetti, Giulia; Zilio, Claudio

    2016-01-01

    Highlights: • This paper investigates HFC404A vaporisation inside a BPHE. • HC290 and HC1270 exhibit heat transfer coefficients similar to HFC404A. • HC290 and HC1270 exhibit frictional pressure drops higher than HFC404A. • The experimental measurements are complemented with an IR thermography analysis. - Abstract: This paper presents the heat transfer coefficients and the pressure drops measured during HFC404A vaporisation inside a commercial BPHE and the comparison of this data with previous measurements carried out during HC290 (Propane) and HC1270 (Propylene) vaporisation inside the same BPHE and similar operating condition in order to assess the capability of HydroCarbon refrigerants as long-term low GWP substitutes for HFC404A in commercial and industrial refrigeration. Propane and Propylene exhibit boiling heat transfer coefficient very similar and frictional pressure drops higher than to those of HFC404A, therefore, taking into account also their good thermodynamic properties, they seems to be very promising as long-term low GWP substitutes for HFC404A. The HFC404A boiling heat transfer coefficients were also compared with a new model for refrigerant boiling inside BPHE (Longo et al., 2015): the mean absolute percentage deviation between calculated and experimental data is 6.0%. The heat transfer measurements were also complemented with an IR thermography analysis for a better understanding of refrigerant vaporisation heat transfer regime inside a BPHE.

  3. Amorphous filler metal foils for brazing zirconium grid plates

    International Nuclear Information System (INIS)

    Plyushchev, A.N.; Kalin, B.A.; Fedotov, V.T.; Sevryukov, O.N.; Mamedova, T.T.; Shestakov, E.F.; Timoshin, S.N.

    2001-01-01

    A new amorphous ribbon filler metal of Zr-5.5 Fe-2.5 Be-1.0 Nb-8.0 Cu-2.0 Sn-0.4 Cr (mass %) with the temperature of melting onset of 745-750 deg C is designed to braze spacer grids of zirconium base alloys. The brazing conditions (780-790 deg C, 40-45 s) are determined which provide minimal standing at temperatures above 700 deg C (∼ 1.5 min) for spacer grids. Mechanical tests show that tensile strength of brazed joints is 55-59 kgf what is twice that of analogous welded joints. In addition, the brazed joints exhibit high corrosion resistance when testing in a distilled steam-water mixture at a temperature of 350 deg C and 16.5 MPa pressure for 10000 h [ru

  4. Quality assurance of brazed copper plates through advanced ultrasonic NDE

    OpenAIRE

    Segreto, T.; Caggiano, A.; Teti, R.

    2016-01-01

    Ultrasonic non-destructive methods have demonstrated great potential for the detection of flaws in a material under examination. In particular, discontinuities produced by welding, brazing, and soldering are regularly inspected through ultrasonic techniques. In this paper, an advanced ultrasonic non-destructive evaluation technique is applied for the quality control of brazed copper cells in order to realize an accelerometer prototype for cancer proton therapy. The cells are composed of two h...

  5. Development of structural design procedure of plate-fin heat exchanger for HTGR

    Energy Technology Data Exchange (ETDEWEB)

    Mizokami, Yorikata, E-mail: yorikata_mizokami@mhi.co.jp [Mitsubishi Heavy Industries, Ltd., 1-1, Wadasaki-cho 1-Chome, Hyogo-ku, Kobe 652-8585 (Japan); Igari, Toshihide [Mitsubishi Heavy Industries, Ltd., 5-717-1, Fukahori-machi, Nagasaki 851-0392 (Japan); Kawashima, Fumiko [Kumamoto University, 39-1 Kurokami 2-Chome, Kumamoto 860-8555 (Japan); Sakakibara, Noriyuki [Mitsubishi Heavy Industries, Ltd., 5-717-1, Fukahori-machi, Nagasaki 851-0392 (Japan); Tanihira, Masanori [Mitsubishi Heavy Industries, Ltd., 16-5, Konan 2-Chome, Minato-ku, Tokyo 108-8215 (Japan); Yuhara, Tetsuo [The University of Tokyo, 7-3-1, Hongo, Bunkyo-ku, Tokyo 113-8656 (Japan); Hiroe, Tetsuyuki [Kumamoto University, 39-1 Kurokami 2-Chome, Kumamoto 860-8555 (Japan)

    2013-02-15

    Highlights: ► We propose high temperature structural design procedure for plate-fin heat exchanger ► Allowable stresses for brazed structures will be newly discussed ► Validity of design procedure is confirmed by carrying out partial model tests ► Proposed design procedure is applied to heat exchangers for HTGR. -- Abstract: Highly efficient plate-fin heat exchanger for application to HTGR has been focused on recently. Since this heat exchanger is fabricated by brazing a lot of plates and fins, a new procedure for structural design of brazed structures in the HTGR temperature region up to 950 °C is required. Firstly in this paper influences on material strength due to both thermal aging during brazing process and helium gas environment were experimentally examined, and failure mode and failure limit of brazed side-bar structures were experimentally clarified. Secondly allowable stresses for aging materials and brazed structures were newly determined on the basis of the experimental results. For the purpose of validating the structural design procedure including homogenization FEM modeling, a pressure burst test and a thermal fatigue test of partial model for plate-fin heat exchanger were carried out. Finally, results of reference design of plate-fin heat exchangers of recuperator and intermediate heat exchanger for HTGR plant were evaluated by the proposed design criteria.

  6. Influence of time presetting procedure for rapid local heat;.ng on brazing temperature conditions

    International Nuclear Information System (INIS)

    Lezhnin, G.P.; Tul'skikh, V.E.

    1985-01-01

    Correlation of known and suggested presetting procedures for heating period during induction brazing was conducted. It is shown that brazing time must be established considering heat propagation during heating in order to obtain the assigned joint temperature regardless of heating rate change. Methods for temperature calculation in assigned zones of the joint are suggested. The suggested presetting procedure for heating time was applied for induction vacuum brazing of a tube of 12Kh18N10T steel to a pipe connection of VT20 alloy

  7. Reversible brazing process

    Science.gov (United States)

    Pierce, Jim D.; Stephens, John J.; Walker, Charles A.

    1999-01-01

    A method of reversibly brazing surfaces together. An interface is affixed to each surface. The interfaces can be affixed by processes such as mechanical joining, welding, or brazing. The two interfaces are then brazed together using a brazing process that does not defeat the surface to interface joint. Interfaces of materials such as Ni-200 can be affixed to metallic surfaces by welding or by brazing with a first braze alloy. The Ni-200 interfaces can then be brazed together using a second braze alloy. The second braze alloy can be chosen so that it minimally alters the properties of the interfaces to allow multiple braze, heat and disassemble, rebraze cycles.

  8. Heat insulating plates

    Energy Technology Data Exchange (ETDEWEB)

    Allan, J.A.F.

    1976-10-28

    Micro-porous insulation plates are dealt with, for example, how they are used in the insulation of heat storage devices. Since one side of such plates is exposed to a temperature of over 700/sup 0/C, a shrinkage of the glass texture of the covering can occur, which can exceed the shrinkage of the inner micro-porous material, so that cracks and splits in the high temperature side of the covering can come about. The task of the invention is to design the plate in such a way as to prevent this from happening. For this purpose the plate is provided, according to invention specifications, with flutes, waves, ribs, waffle or grid patterns and the covering is set into the recesses originating from this.

  9. Control of microstructure in soldered, brazed, welded, plated, cast or vapor deposited manufactured components

    Science.gov (United States)

    Ripley, Edward B.; Hallman, Russell L.

    2015-11-10

    Disclosed are methods and systems for controlling of the microstructures of a soldered, brazed, welded, plated, cast, or vapor deposited manufactured component. The systems typically use relatively weak magnetic fields of either constant or varying flux to affect material properties within a manufactured component, typically without modifying the alloy, or changing the chemical composition of materials or altering the time, temperature, or transformation parameters of a manufacturing process. Such systems and processes may be used with components consisting of only materials that are conventionally characterized as be uninfluenced by magnetic forces.

  10. Surface development of a brazing alloy during heat treatment-a comparison between UHV and APXPS

    Science.gov (United States)

    Rullik, L.; Johansson, N.; Bertram, F.; Evertsson, J.; Stenqvist, T.; Lundgren, E.

    2018-01-01

    In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

  11. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    Science.gov (United States)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-03-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  12. Influence of liquid copper-silver brazing alloy on properties of high-strength and heat resistant alloys and steels

    International Nuclear Information System (INIS)

    Semenov, V.N.

    1999-01-01

    The influence of temperature, heating rate, microstructure, the duration of Cu-Ag melt attack during brazing, the thickness and the material of barrier coating on properties of materials (Ni-Cr alloys, Cr-Ni steals, a Fe-Ni base EhJ-702 alloy) being brazed is studied. The tests of specimens with a brazing alloy are carried out in the temperature range of 780-1000 deg C. It is revealed that heat resistant alloys under brazing conditions experience brittle fracture. Multiphase structure coarse grain, increased hydrogen content mechanical stress concentrators are found to intensity embrittlement of the materials. The use of barrier coating displaying a chemical affinity to the brazing alloy results in a decrease of the tendency to embrittlement

  13. High heat flux test of tungsten brazed mock-ups developed for KSTAR divertor

    Energy Technology Data Exchange (ETDEWEB)

    Song, J.H. [National Fusion Research Institute, Daejeon (Korea, Republic of); Kim, K.M., E-mail: kyungmin@nfri.re.kr [National Fusion Research Institute, Daejeon (Korea, Republic of); Hong, S.H.; Kim, H.T.; Park, S.H.; Park, H.K.; Ahn, H.J. [National Fusion Research Institute, Daejeon (Korea, Republic of); Kim, S.K.; Lee, D.W. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-11-01

    The tungsten (W) brazed flat type mock-up which consists of W, OFHC-Cu (oxygen-free high conductive copper) and CuCrZr alloy has been designed for KSTAR divertor in preparation for KSTAR upgrade with 17 MW heating power. For verification of the W brazed mock-up, the high heat flux test is performed at KoHLT-EB (Korea High Heat Load Test Facility-Electron Beam) in KAERI (Korea Atomic Energy Research Institute). Three mock-ups are tested for several thousand thermal cycles with absorbed heat flux up to 5 MW/m{sup 2} for 20 s duration. There is no evidence of the failure at the bonding joints of all mock-ups after HHF test. Finite element analysis (FEA) is performed to interpret the result of the test. As a result, it is considered that the local area in the water is in the subcooled boiling regime.

  14. An experimental study towards the practical application of closed-loop flat-plate pulsating heat pipes

    NARCIS (Netherlands)

    Groeneveld, Gerben; Van Gerner, Henk Jan; Wits, Wessel W.

    2017-01-01

    The thermal performance of a flat-plate closed-loop pulsating heat pipe (PHP) is experimentally obtained. The PHP is manufactured by means of CNC-milling and vacuum brazing of a stainless steel 316L bottom plate and lid. Each channel of the PHP has a 2×2 mm2 square cross section. In total 12

  15. Braze Development of Graphite Fiber for Use in Phase Change Material Heat Sinks

    Science.gov (United States)

    Quinn, Gregory; Beringer, Woody; Gleason, Brian; Stephan, Ryan

    2011-01-01

    Hamilton Sundstrand (HS), together with NASA Johnson Space Center, developed methods to metallurgically join graphite fiber to aluminum. The goal of the effort was to demonstrate improved thermal conductance, tensile strength and manufacturability compared to existing epoxy bonded techniques. These improvements have the potential to increase the performance and robustness of phase change material heat sinks that use graphite fibers as an interstitial material. Initial work focused on evaluating joining techniques from four suppliers, each consisting of a metallization step followed by brazing or soldering of one inch square blocks of Fibercore graphite fiber material to aluminum end sheets. Results matched the strength and thermal conductance of the epoxy bonded control samples, so two suppliers were down-selected for a second round of braze development. The second round of braze samples had up to a 300% increase in strength and up to a 132% increase in thermal conductance over the bonded samples. However, scalability and repeatability proved to be significant hurdles with the metallization approach. An alternative approach was pursued which used a nickel braze allow to prepare the carbon fibers for joining with aluminum. Initial results on sample blocks indicate that this approach should be repeatable and scalable with good strength and thermal conductance when compared with epoxy bonding.

  16. Condensation heat transfer in plate heat exchangers

    International Nuclear Information System (INIS)

    Panchal, C.B.

    1985-01-01

    An Alfa-Laval plate heat exchanger, previously tested as an evaporator, was retested as a condenser. Two series of tests with different chevron-angle plates were carried out using ammonia as a working fluid. The overall heat-transfer coefficient and pressure drop were measured, and the effects of operating parameters were determined. The experimental data were compared with theoretical predictions. In the analysis, a gravity-controlled condensation process was modeled theoretically, and the overall performance was calculated. The analysis shows that the overall heat-transfer coefficient can be predicted with an average uncertainty of about 10%. It is, however, important to consider the interfacial shear stress, because the effective friction factor is high for flow in plate heat exchangers

  17. Heat transfer in plate heat exchanger channels: Experimental validation of selected correlation equations

    Directory of Open Access Journals (Sweden)

    Cieśliński Janusz T.

    2016-09-01

    Full Text Available This study is focused on experimental investigation of selected type of brazed plate heat exchanger (PHEx. The Wilson plot approach was applied in order to estimate heat transfer coefficients for the PHEx passages. The main aim of the paper was to experimentally check ability of several correlations published in the literature to predict heat transfer coefficients by comparison experimentally obtained data with appropriate predictions. The results obtained revealed that Hausen and Dittus-Boelter correlations underestimated heat transfer coefficient for the tested PHEx by an order of magnitude. The Aspen Plate code overestimated heat transfer coefficient by about 50%, while Muley-Manglik correlation overestimated it from 1% to 25%, dependent on the value of Reynolds number and hot or cold liquid side.

  18. Heating and thermal control of brazing technique to break contamination path for potential Mars sample return

    Science.gov (United States)

    Bao, Xiaoqi; Badescu, Mircea; Sherrit, Stewart; Bar-Cohen, Yoseph; Campos, Sergio

    2017-04-01

    The potential return of Mars sample material is of great interest to the planetary science community, as it would enable extensive analysis of samples with highly sensitive laboratory instruments. It is important to make sure such a mission concept would not bring any living microbes, which may possibly exist on Mars, back to Earth's environment. In order to ensure the isolation of Mars microbes from Earth's Atmosphere, a brazing sealing and sterilizing technique was proposed to break the Mars-to-Earth contamination path. Effectively, heating the brazing zone in high vacuum space and controlling the sample temperature for integrity are key challenges to the implementation of this technique. The break-thechain procedures for container configurations, which are being considered, were simulated by multi-physics finite element models. Different heating methods including induction and resistive/radiation were evaluated. The temperature profiles of Martian samples in a proposed container structure were predicted. The results show that the sealing and sterilizing process can be controlled such that the samples temperature is maintained below the level that may cause damage, and that the brazing technique is a feasible approach to breaking the contamination path.

  19. Development of plate-fin heat exchanger for intermediate heat exchanger of high-temperature gas cooled reactor. Fabrication process, high-temperature strength and creep-fatigue life prediction of plate-fin structure made of Hastelloy X

    International Nuclear Information System (INIS)

    Mizokami, Yorikata; Igari, Toshihide; Nakashima, Keiichi; Kawashima, Fumiko; Sakakibara, Noriyuki; Kishikawa, Ryouji; Tanihira, Masanori

    2010-01-01

    The helium/helium heat exchanger (i.e., intermediate heat exchanger: IHX) of a high-temperature gas-cooled reactor (HTGR) system with nuclear heat applications is installed between a primary system and a secondary system. IHX is operated at the highest temperature of 950degC and has a high capacity of up to 600 MWt. A plate-fin-type heat exchanger is the most suitable for IHX to improve construction cost. The purpose of this study is to develop an ultrafine plate-fin-type heat exchanger with a finer pitch fin than a conventional technology. In the first step, fabrication conditions of the ultrafine plate fin were optimized by press tests. In the second step, a brazing material was selected from several candidates through brazing tests of rods, and brazing conditions were optimized for plate-fin structures. In the third step, tensile strength, creep rupture, fatigue, and creep-fatigue tests were performed as typical strength tests for plate-fin structures. The obtained data were compared with those of the base metal and plate-fin element fabricated from SUS316. Finally, the accuracy of the creep-fatigue life prediction using both the linear cumulative damage rule and the equivalent homogeneous solid method was confirmed through the evaluation of creep-fatigue test results of plate-fin structures. (author)

  20. Brazing handbook

    CERN Document Server

    American Welding Society

    2007-01-01

    By agreement between the American Welding Society C3 Committee on Brazing and Soldering and the ASM Handbook Committee, the AWS Brazing Handbook has been formally adopted as part of the ASM Handbook Series. Through this agreement, the brazing content in the ASM Handbook is significantly updated and expanded. The AWS Brazing Handbook, 5th Edition provides a comprehensive, organized survey of the basics of brazing, processes, and applications. Addresses the fundamentals of brazing, brazement design, brazing filler metals and fluxes, safety and health, and many other topics. Includes new chapters on induction brazing and diamond brazing.

  1. The stress characteristics of plate-fin structures at the different operation parameters of LNG heat exchanger

    Directory of Open Access Journals (Sweden)

    Ma Hongqiang

    2018-01-01

    Full Text Available In this paper, the stresses of plate-fin structures at the different operation parameters were analyzed in actual operation process of LNG plate-fin heat exchanger based on finite element method and thermal elastic theory. Stress characteristics of plate-fin structures were investigated at the different operation parameters of that. The results show that the structural failure of plate-fin structures is mainly induced by the maximum shear stress at the brazing filler metal layer between plate and fin while by the maximum normal stress in the region of brazed joint near the fin side. And a crack would initiate in brazed joint near the fin side. The maximum normal stress is also main factor to result in the structural failure of plate-fin structures at the different temperature difference (between Natural Gas (NG and Mixture Refrigerant (MR, MR temperature and NG pressure of LNG heat exchanger. At the same time, the peak stresses obviously increase as the temperature difference, MR temperature and NG pressure increase. These results will provide some constructive instructions in the safe operation of LNG plate-fin heat exchanger in a large-scale LNG cold-box.

  2. Heat receiving plates in thermonuclear device

    International Nuclear Information System (INIS)

    Kitamura, Kazunori.

    1988-01-01

    Purpose: To obtain a heat receiving plate structure capable of withstanding sputtering wear and retaining the thermal deformation and residual stress low upon junction and available at a reduced cost. Constitution: Junction structures between heat sinks and armours are the same as usual, whereas high melting armour (for example, made of tungsten) are used at the portion on a heat receiving plate where the thermal load and particle load are higher while materials having a heat expansion coefficient similar to that of the heat sink (stainless steel) are used at the portion where the thermal load and particle load are lower on a heat receiving plate depending on the thermal load and particle load distribution. This can reduce the thermal deformation for the entire divertor heat receiving plate to obtain a heat receiving plate of a good surface dimensional accuracy. (Takahashi, M.)

  3. Manufacturing and High Heat Flux Testing of Brazed Flat-Type W/CuCrZr Plasma Facing Components

    Science.gov (United States)

    Lian, Youyun; Liu, Xiang; Feng, Fan; Chen, Lei; Cheng, Zhengkui; Wang, Jin; Chen, Jiming

    2016-02-01

    Water-cooled flat-type W/CuCrZr plasma facing components with an interlayer of oxygen-free copper (OFC) have been developed by using vacuum brazing route. The OFC layer for the accommodation of thermal stresses was cast onto the surface of W at a temperature range of 1150 °C-1200 °C in a vacuum furnace. The W/OFC cast tiles were vacuum brazed to a CuCrZr heat sink at 940 °C using the silver-free filler material CuMnSiCr. The microstructure, bonding strength, and high heat flux properties of the brazed W/CuCrZr joint samples were investigated. The W/Cu joint exhibits an average tensile strength of 134 MPa, which is about the same strength as pure annealed copper. High heat flux tests were performed in the electron beam facility EMS-60. Experimental results indicated that the brazed W/CuCrZr mock-up experienced screening tests of up to 15 MW/m2 and cyclic tests of 9 MW/m2 for 1000 cycles without visible damage. supported by National Natural Science Foundation of China (No. 11205049) and the National Magnetic Confinement Fusion Science Program of China (No. 2011GB110004)

  4. Natural Convective Heat Transfer from Narrow Plates

    CERN Document Server

    Oosthuizen, Patrick H

    2013-01-01

    Natural Convective Heat Transfer from Narrow Plates deals with a heat transfer situation that is of significant practical importance but which is not adequately dealt with in any existing textbooks or in any widely available review papers. The aim of the book is to introduce the reader to recent studies of natural convection from narrow plates including the effects of plate edge conditions, plate inclination, thermal conditions at the plate surface and interaction of the flows over adjacent plates. Both numerical and experimental studies are discussed and correlation equations based on the results of these studies are reviewed.

  5. Wetting and spreading behavior of molten brazing filler metallic alloys on metallic substrate

    Science.gov (United States)

    Kogi, Satoshi; Kajiura, Tetsurou; Hanada, Yukiakira; Miyazawa, Yasuyuki

    2014-08-01

    Wetting and spreading of molten brazing filler material are important factors that influence the brazing ability of a joint to be brazed. Several investigations into the wetting ability of a brazing filler alloy and its surface tension in molten state, in addition to effects of brazing time and temperature on the contact angle, have been carried out. In general, dissimilar-metals brazing technology and high-performance brazed joint are necessities for the manufacturing field in the near future. Therefore, to address this requirement, more such studies on wetting and spreading of filler material are required for a deeper understanding. Generally, surface roughness and surface conditions affect spreading of molten brazing filler material during brazing. Wetting by and interfacial reactions of the molten brazing filler material with the metallic substrate, especially, affect strongly the spreading of the filler material. In this study, the effects of surface roughness and surface conditions on the spreading of molten brazing filler metallic alloys were investigated. Ag-(40-x)Cu-xIn and Ag- (40-x)Cu-xSn (x=5, 10, 15, 20, 25) alloys were used as brazing filler materials. A mild-steel square plate (S45C (JIS); side: 30 mm; thickness: 3mm) was employed as the substrate. A few surfaces with varying roughness were prepared using emery paper. Brazing filler material and metallic base plate were first washed with acetone, and then a flux was applied to them. The filler, 50 mg, was placed on the center of the metallic base with the flux. A spreading test was performed under Ar gas using an electrically heated furnace, after which, the original spreading area, defined as the sessile drop area, and the apparent spreading area, produced by the capillary grooves, were both evaluated. It was observed that the spreading area decreased with increasing In and Sn content.

  6. High thermal load receiving heat plate

    International Nuclear Information System (INIS)

    Shibutani, Jun-ichi; Shibayama, Kazuhito; Yamamoto, Keiichi; Uchida, Takaho.

    1993-01-01

    The present invention concerns a high thermal load heat receiving plate such as a divertor plate of a thermonuclear device. The high thermal load heat receiving plate of the present invention has a cooling performance capable of suppressing the temperature of an armour tile to less than a threshold value of the material against high thermal loads applied from plasmas. Spiral polygonal pipes are inserted in cooling pipes at a portion receiving high thermal loads in the high temperature load heat receiving plate of the present invention. Both ends of the polygonal pipes are sealed by lids. An area of the flow channel in the cooling pipes is thus reduced. Heat conductivity on the cooling surface of the cooling pipes is increased in the high thermal load heat receiving plate having such a structure. Accordingly, temperature elevation of the armour tile can be suppressed. (I.S.)

  7. A Brazing Defect Detection Using an Ultrasonic Infrared Imaging Inspection

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Jai Wan; Choi, Young Soo; Jung, Seung Ho; Jung, Hyun Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2007-10-15

    When a high-energy ultrasound propagates through a solid body that contains a crack or a delamination, the two faces of the defect do not ordinarily vibrate in unison, and dissipative phenomena such as friction, rubbing and clapping between the faces will convert some of the vibrational energy to heat. By combining this heating effect with infrared imaging, one can detect a subsurface defect in material in real time. In this paper a realtime detection of the brazing defect of thin Inconel plates using the UIR (ultrasonic infrared imaging) technology is described. A low frequency (23 kHz) ultrasonic transducer was used to infuse the welded Inconel plates with a short pulse of sound for 280 ms. The ultrasonic source has a maximum power of 2 kW. The surface temperature of the area under inspection is imaged by an infrared camera that is coupled to a fast frame grabber in a computer. The hot spots, which are a small area around the bound between the two faces of the Inconel plates near the defective brazing point and heated up highly, are observed. And the weak thermal signal is observed at the defect position of brazed plate also. Using the image processing technology such as background subtraction average and image enhancement using histogram equalization, the position of defective brazing regions in the thin Inconel plates can be located certainly

  8. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    , or if the hottest area is located outside the joint interface, a number of defects may appear: the braze metal may flow away from the joint, the flux may burn off, poor binding of the braze metal may appear or the braze metal may be overheated. Joint geometry as well as electro-magnetic properties of the work piece...... presents a combined numerical and experimental method for fast determination of appropriate coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper. The method has...... proven to give successful results in brazing tube-plate joints of copper-brass, copper-stainless steel, stainless steel-brass, and stainless steel-stainless steel....

  9. Effect of Post-Braze Heat Treatment on the Microstructure and Shear Strength of Cemented Carbide and Steel Using Ag-Based Alloy

    Science.gov (United States)

    Winardi, Y.; Triyono; Muhayat, N.

    2018-03-01

    The aim of the present study was to investigate the effect temperature of heat treatment process on the interfacial microstructure and mechanical properties of cemented carbide/carbon steel single lap joint brazed using Ag based alloy filler metal. The brazing process was carried out using torch brazing. Heat treatment process was carried out in induction furnace on the temperature of 700, 725, and 750°C, for 30 minutes. Microstructural examinations and phase analysis were performed using scanning electron microscopy (SEM) equipped with energy dispersion spectrometry (EDS). Shear strength of the joints was measured by the universal testing machine. The results of the microstructural analyses of the brazed area indicate that the increase temperature of treatment lead to the increase of solid solution phase of enrichted Cu. Based on EDS test, the carbon elements spread to all brazed area, which is disseminated by base metals. Shear strength joint is increased with temperature treatment. The highest shear strength of the brazed joint was 214,14 MPa when the heated up at 725°C.

  10. Rough horizontal plates: heat transfer and hysteresis

    Energy Technology Data Exchange (ETDEWEB)

    Tisserand, J-C; Gasteuil, Y; Pabiou, H; Castaing, B; Chilla, F [Universite de Lyon, ENS Lyon, CNRS, 46 Allee d' ltalie, 69364 Lyon Cedex 7 (France); Creyssels, M [LMFA, CNRS, Ecole Centrale Lyon, 69134 Ecully Cedex (France); Gibert, M, E-mail: mathieu.creyssels@ec-lyon.fr [Also at MPI-DS (LFPN) Gottingen (Germany)

    2011-12-22

    To investigate the influence of a rough-wall boundary layer on turbulent heat transport, an experiment of high-Rayleigh convection in water is carried out in a Rayleigh-Benard cell with a rough lower plate and a smooth upper plate. A transition in the heat transport is observed when the thermal boundary layer thickness becomes comparable to or smaller than the roughness height. Besides, at larger Rayleigh numbers than the threshold value, heat transport is found to be increased up to 60%. This enhancement cannot be explained simply by an increase in the contact area of the rough surface since the contact area is increased only by a factor of 40%. Finally, a simple model is proposed to explain the enhanced heat transport.

  11. New application of plate-fin heat exchanger with regenerative cryocoolers

    Science.gov (United States)

    Chang, Ho-Myung; Gwak, Kyung Hyun

    2015-09-01

    A design idea is newly proposed and investigated for the application of plate-fin heat exchanger (PFHX) with regenerative cryocoolers. The role of this heat exchanger is to effectively absorb heat from the stream of coolant and deliver it to the cold-head of a cryocooler. While various types of tubular HX's have been developed so far, a small PFHX could be more useful for this purpose by taking advantage of compactness and design flexibility. In order to confirm the feasibility and effectiveness, a prototype of aluminum-brazed PFHX is designed, fabricated, and tested with a single-stage GM cryocooler in experiments for subcooling liquid nitrogen from 78 K to 65-70 K. The results show that the PFHX is 30-50% more effective in cooling rate than the tubular HX's. Several potential applications of PFHX are presented and discussed with specific design concepts.

  12. Heat transfer studies on spiral plate heat exchanger

    Directory of Open Access Journals (Sweden)

    Rajavel Rangasamy

    2008-01-01

    Full Text Available In this paper, the heat transfer coefficients in a spiral plate heat exchanger are investigated. The test section consists of a plate of width 0.3150 m, thickness 0.001 m and mean hydraulic diameter of 0.01 m. The mass flow rate of hot water (hot fluid is varying from 0.5 to 0.8 kg/s and the mass flow rate of cold water (cold fluid varies from 0.4 to 0.7 kg/s. Experiments have been conducted by varying the mass flow rate, temperature, and pressure of cold fluid, keeping the mass flow rate of hot fluid constant. The effects of relevant parameters on spiral plate heat exchanger are investigated. The data obtained from the experimental study are compared with the theoretical data. Besides, a new correlation for the Nusselt number which can be used for practical applications is proposed.

  13. Development of a brazing process for the production of water- cooled bipolar plates made of chromium-coated metal foils for PEM fuel cells

    International Nuclear Information System (INIS)

    Mueller, M; Hoehlich, D; Scharf, I; Lampke, T; Hollaender, U; Maier, H J

    2016-01-01

    Beside lithium batteries, PEM fuel cells are the most promising strategy as a power source to achieve the targets for introducing and increasing the usage of electric vehicles. Due to limited space and weight problems, water cooled, metallic bipolar plates in a fuel cell metal stack are preferred in motor vehicles. These plates are stamped metal sheets with a complex structure, interconnected media-tight. To meet the multiple tasks and requirements in use, complex and expensive combinations of materials are currently in use (carbon fiber composites, graphite, gold-plated nickel, stainless and acid resistant steel). The production of such plates is expensive as it is connected with considerable effort or the usage of precious metals. As an alternative, metalloid nitrides (CrN, VN, W 2 N, etc.) show a high chemical resistance, hardness and a good conductivity. So this material category meets the basic requirements of a top layer. However, the standard methods for their production (PVD, CVD) are expensive and have a slow deposition rate and a lower layer thicknesses. Because of these limitations, a full functionality over the life cycle of a bipolar plate is not guaranteed. The contribution shows the development and quantification of an alternative production process for bipolar plates. The expectation is to get significant advantages from the combination of chromium electrodeposition and thermochemical treatment to form chromium nitrides. Both processes are well researched and suitable for series production. The thermochemical treatment of the chromium layer also enables a process-integrated brazing. (paper)

  14. A heat exchanger provided with plates

    International Nuclear Information System (INIS)

    Chaix, J.E.; Fajeau, Maurice; Chlique, Bernard.

    1976-01-01

    The invention relates to a heat exchanger of the plate type, in which two fluids exchange calories through parallel metal plates, delimiting spaces separated from each other in which two fluids respectively flow without direct contact between them. The invention particularly applies in the case where one of the two fluids is water under pressure or else a circulating liquid metal, specially sodium, used in the system of a pressurised water or fast neutron reactor, the second fluid being water to be vaporised in the exchanger by the calories supplied by the first fluid. The arrangement is designed to give minimum bulk, particularly enabling the exchanger to be housed in the area between the core of a nuclear reactor and a casing or outer vessel, or else in an external sealed containment, with a view to recovering with the best efficiency the heat acquired by a coolant flowing through the core [fr

  15. Method for brazing together planar and nonplanar metal members

    International Nuclear Information System (INIS)

    Hammersand, F.G.; Witkowski, A.J.

    1985-01-01

    The invention relates to a method and apparatus for brazing two metal members together, at least one of which is nonplanar, in a brazing furnace using a substantially pure brazing material. The method comprises the steps of utilizing a brazing fixture to hold the two metal members in tangential relation to one another along a portion of each member so that a cavity is formed adjacent to the contacting portions. A braze material is then positioned within the cavity. The braze fixture, the metal members, and the braze material are then placed in a brazing furnace. A heat shield is then placed over the braze fixture, the metal members, and the braze material to shield the braze material from direct furnace radiation. The furnace temperature is linearly increased at a rate of about 180 0 C. per hour until a temperature of 350 0 C. is achieved. Heat is transferred by conduction from the metal members to the braze material to cause the braze material to melt. Some material from the metal members slowly diffuses into the braze material forming a braze joint. The furnace is rapidly cooled to room temperature using nitrogen gas. The brazed assemblies made according to this method are superior to assemblies formed by heliarc welding

  16. METHOD OF BRAZING BERYLLIUM

    Science.gov (United States)

    Hanks, G.S.; Keil, R.W.

    1963-05-21

    A process is described for brazing beryllium metal parts by coating the beryllium with silver (65- 75 wt%)-aluminum alloy using a lithium fluoride (50 wt%)-lithium chloride flux, and heating the coated joint to a temperature of about 700 un. Concent 85% C for about 10 minutes. (AEC)

  17. METHOD OF MAKING AND PLATE CONNECTION

    Science.gov (United States)

    Patriarca, P.; Shubert, C.E.; Slaughter, G.M.

    1963-02-26

    This invention relates to a method of joining, by welding or brazing, a tube to a plate, particularly where the tube and the plate are of different thickness or have different thermal conductivities and are subject to high temperatures. In this method the tube is inserted in the core of a plate containing an annular groove in its back face concentric with the bore and in communication with the bore. One end of the tube is welded substantially flush with the front end of the plate. Brazing alloy is placed in the groove on the back face of the plate and heat is applied to the plate and tube to melt the brazing alloy to permit the alloy to flow into the bore and bond the tube to the plate. (AEC)

  18. Mechanics of brazed joints and compliant layers in high heat flux components

    International Nuclear Information System (INIS)

    Lovato, G.; Moret, F.; Chaumat, G.; Cailletaud, G.; Pilvin, P.

    1995-01-01

    Soft layers are of great interest for the joining of dissimilar materials like beryllium, tungsten or carbone base refractory tiles for plasma interface and cooled structures made of copper or molybdenum. Soft layers reduce the residual and in-service stress/strain level without reducing the thermal capability. Thin soft layers interfaces are produced during the brazing or HIP bonding cycles. However, the numerical modelling of the mechanical effect of such soft layers remains largely inaccurate. The camber of [CFC tiles (A05, N11, N112)/Ag-Cu-Ti filler metal/OFHC or TZM substrate] assemblies is recorded during the whole brazing thermal cycle and subsequent thermal fatigue cycles using a special vertical dilatometer. An inverse method based on Finite Element modelling of the samples is used to determine the joint constitutive law. Then, by comparing experiments and FEM calculations, the effects of distributed damage of the CFC and of the strain hardening and thermal softening of OFHC on the in-service stress/strain state of the component are observed. (orig.)

  19. Mechanics of brazed joints and compliant layers in high heat flux components

    International Nuclear Information System (INIS)

    Lovato, G.; Moret, F.; Chaumat, G.

    1994-01-01

    Soft layers are of great interest for the joining of dissimilar materials like beryllium, tungsten or carbon base refractory tiles for plasma interface and cooled structures made of copper or molybdenum. Soft layers reduce the residual and in-service stress/strain level without reducing the thermal capability. Thin soft layers interfaces are produced during the brazing or HIP bonding cycles. However, the numerical modelling of the mechanical effect of such soft layers remains largely inaccurate. The camber of [CFC tiles (A05, N11, N112)/Ag-Cu-Ti filler metal/OFHC or TZM substrate] assemblies is recorded during the whole brazing thermal cycle and subsequent thermal fatigue cycles using a special vertical dilatometer. An inverse method based on Finite Element modelling of the samples is used to determine the joint constitutive law. Then, by comparing experiments and FEM calculations, the effects of distributed damage of the CFC and of the strain hardening and thermal softening of OFHC on the in-service stress/strain state of the component are observed. (authors). 5 refs., 7 figs

  20. High-temperature brazing of graphite using aluminium as brazing alloy

    International Nuclear Information System (INIS)

    Anikin, L.T.; Kravetskij, G.A.; Dergunova, V.S.

    1977-01-01

    The possibility of enhancing the strength of brazed joints, as well as the effect of the parameters of resistance heating of graphite VPP with PA-4 aluminium on the structure, composition and strength of the joint have been studied. It has been established that brazing of graphite materials, using an aluminium solder will produce a heat-resistant joint of a graphitic composition if the brazing temperature exceeds 2200 deg C. Thermocycling in the course of brazing results in a substantial (1.5-fold) increase in the strength of brazed joints

  1. Development of stress correction formulae for heat formed steel plates

    Directory of Open Access Journals (Sweden)

    Hyung Kyun Lim

    2018-03-01

    Full Text Available The heating process such as line heating, triangular heating and so on is widely used in plate forming of shell plates found in bow and stern area of outer shell in a ship. Local shrinkage during heating process is main physical phenomenon used in plate forming process. As it is well appreciated, the heated plate undergoes the change in material and mechanical properties around heated area due to the harsh thermal process. It is, therefore, important to investigate the changes of physical and mechanical properties due to heating process in order to use them plate the design stage of shell plates. This study is concerned with the development of formula of plastic hardening constitutive equation for steel plate on which line heating is applied. In this study the stress correction formula for the heated plate has been developed based on the numerical simulation of tension test with varying plate thickness and heating speed through the regression analysis of multiple variable case. It has been seen the developed formula shows very good agreement with results of numerical simulation. This paper ends with usefulness of the present formula in examining the structural characteristic of ship's hull. Keywords: Heat input, Heat transfer analysis, Line heating, Shell plate, Stress correction, Thermo-elasto-plastic analysis

  2. An experimental study on the thermal and fouling characteristics in a washable shell and helically coiled heat exchanger by the Wilson plot method

    Energy Technology Data Exchange (ETDEWEB)

    Koo, Kyoung Min; Ahn, Young Chull [Pusan National University, Busan (Korea, Republic of); Hwang, Jun Hyeon; Hur, Hyun; Na, Byung Chul; Hwang, Yoon Jae; Kim, Byung Soon [LG Electronics, Changwon (Korea, Republic of); Lee, Jae Keun [EcoEnergy Research Institute, Busan (Korea, Republic of)

    2016-06-15

    Brazed plate heat exchangers (BPHEX) are broadly used in water source heat pump systems for their large heat transfer capacity. Despite their high heat transfer rate, their high-performance rate tends to decrease sharply, due to fouling and they cannot be cleaned. So the thermal and fouling resistances of washable Shell and helically coiled tube heat exchangers (SCHEX) are designed and experimentally investigated in this study. Heat exchangers with two different tube types are studied and compared with a brazed plate heat exchanger. The overall thermal resistance coefficient of the heat exchangers as determined by using Wilson plots is 38% lower than that of the brazed plate heat exchanger at a Reynolds number of 2460. Fouling test results revealed that regular maintenance and physical cleaning can be used to maintain the thermal resistance of fouling of the washable heat exchanger at a level equal to or less than that of the brazed plate heat exchanger.

  3. Gas-Flame Brazing of Metals

    National Research Council Canada - National Science Library

    Asinovskaya, G

    1964-01-01

    .... Since a gas flame implies the presence of considerable heat, the term brazing will be used in this translation save where low heats are specifically indicated, or where both high and low heats...

  4. Fabrication of a superhydrophobic surface with fungus-cleaning properties on brazed aluminum for industrial application in heat exchangers

    Science.gov (United States)

    Lee, Jeong-Won; Hwang, Woonbong

    2018-06-01

    Extensive research has been carried out concerning the application of superhydrophobic coating in heat exchangers, but little is known about the application of this technique to brazed aluminum heat exchangers (BAHEs). In this work, we describe a new superhydrophobic coating method, which is suitable for BAHE use on an industrial scale. We first render the BAHE superhydrophobic by fabricating micro/nanostructures using solution dipping followed by fluorination. After the complete removal of the silicon residue, we verify using surface analysis that the BAHE surface is perfectly superhydrophobic. We also studied the fungus-cleaning properties of the superhydrophobic surface by growing fungus for 4 weeks in a moist environment on BAHE fins with and without superhydrophobic coating. We observed that, whereas the fungus grown on the untreated fins is extremely difficult to remove, the fungus on the fins with the superhydrophobic coating can be removed easily with only a modest amount of water. We also found that the coated BAHE fins exhibit excellent resistance to moisture. The superhydrophobic coating method that we propose is therefore expected to have a major impact in the heating, ventilating and air conditioning industry market.

  5. Tungsten wire and tubing joined by nickel brazing

    Science.gov (United States)

    1965-01-01

    Thin tungsten wire and tungsten tubing are brazed together using a contacting coil of nickel wire heated to its melting point in an inert-gas atmosphere. This method is also effective for brazing tungsten to tungsten-rhenium parts.

  6. Brazing, high temperature brazing and diffusion welding

    International Nuclear Information System (INIS)

    1989-01-01

    Brazing and high temperature brazing is a major joining technology within the economically important fields of energy technology, aerospace and automotive engineering, that play a leading role for technical development everywhere in the world. Moreover diffusion welding has gained a strong position especially in advanced technologies due to its specific advantages. Topics of the conference are: 1. high-temperature brazing in application; 2. basis of brazing technology; 3. brazing of light metals; 4. nondestructive testing; 5. diffusion welding; 6. brazing of hard metals and other hard materials; and 7. ceramic-metal brazing. 28 of 20 lectures and 20 posters were recorded separately for the database ENERGY. (orig./MM) [de

  7. Development of vacuum brazing furnace

    International Nuclear Information System (INIS)

    Singh, Rajvir; Yedle, Kamlesh; Jain, A.K.

    2005-01-01

    In joining of components where welding process is not possible brazing processes are employed. Value added components, high quality RF systems, UHV components of high energy accelerators, carbide tools etc. are produced using different types of brazing methods. Furnace brazing under vacuum atmosphere is the most popular and well accepted method for production of the above mentioned components and systems. For carrying out vacuum brazing successfully it is essential to have a vacuum brazing furnace with latest features of modern vacuum brazing technology. A vacuum brazing furnace has been developed and installed for carrying out brazing of components of copper, stainless steel and components made of dissimilar metals/materials. The above furnace has been designed to accommodate jobs of 700mm diameter x 2000mm long sizes with job weight of 500kgs up to a maximum temperature of 1250 degC at a vacuum of 5 x 10 -5 Torr. Oil diffusion pumping system with a combination of rotary and mechanical booster pump have been employed for obtaining vacuum. Molybdenum heating elements, radiation shield of molybdenum and Stainless Steel Grade 304 have been used. The above furnace is computer controlled with manual over ride facility. PLC and Pentium PC are integrated together to maneuver steps of operation and safety interlocks of the system. Closed loop water supply provides cooling to the system. The installation of the above system is in final stage of completion and it will be ready for use in next few months time. This paper presents insights of design and fabrication of a modern vacuum brazing furnace and its sub-system. (author)

  8. Simulation based analysis of laser beam brazing

    Science.gov (United States)

    Dobler, Michael; Wiethop, Philipp; Schmid, Daniel; Schmidt, Michael

    2016-03-01

    Laser beam brazing is a well-established joining technology in car body manufacturing with main applications in the joining of divided tailgates and the joining of roof and side panels. A key advantage of laser brazed joints is the seam's visual quality which satisfies highest requirements. However, the laser beam brazing process is very complex and process dynamics are only partially understood. In order to gain deeper knowledge of the laser beam brazing process, to determine optimal process parameters and to test process variants, a transient three-dimensional simulation model of laser beam brazing is developed. This model takes into account energy input, heat transfer as well as fluid and wetting dynamics that lead to the formation of the brazing seam. A validation of the simulation model is performed by metallographic analysis and thermocouple measurements for different parameter sets of the brazing process. These results show that the multi-physical simulation model not only can be used to gain insight into the laser brazing process but also offers the possibility of process optimization in industrial applications. The model's capabilities in determining optimal process parameters are exemplarily shown for the laser power. Small deviations in the energy input can affect the brazing results significantly. Therefore, the simulation model is used to analyze the effect of the lateral laser beam position on the energy input and the resulting brazing seam.

  9. Performance of tubes-and plate fins heat exchangers

    International Nuclear Information System (INIS)

    Rosman, E.C.

    1979-11-01

    By means of a two-dimensional analysis performance, and using local heat transfer coefficients, the plate fin temperature distribution, the air bulk temperature along the stream path and the fin efficiency can be obtained, for several Reynolds numbers and fin materials. Herein are also presented the average heat transfer coefficients for isothermal plate fins, referring to heat exchangers with central-tube and rear-tube row and to two-row tubes heat exchangers configurations. It is possible to obtain the real tax or the real area of heat transfer, using the average hea transfer coefficients for isothermal plate fins and the fin efficiency. (Author) [pt

  10. The development of brazing filler for ITER thermal anchor attachment

    International Nuclear Information System (INIS)

    Lee, P.Y.; Sun, Z.C.; Pan, C.J.; Hou, B.L.; Han, S.L.; Pei, Y.Y.; Long, W.M.

    2011-01-01

    Magnet supports is one of the key components to sustain the ITER superconductor magnet coils, which operate at several K low temperature. Cooling of the supports is needed for maintaining temperature balance. It is suggested to use brazing connection to attach the thermal anchor to the support which made from SS 316LN plates. In this study, several kinds of brazing filler were developed as candidates, including Sn-Pb brazing filler, Ag-based and Cu-based brazing filler. The test result shows that Ag-based brazing filler has the best weldability with 316LN, but Cu-based alloy shows the best mechanical properties at both room temperature and 77 K. Even though the Sn-Pb alloy shows the lowest strength, it can be easily brazed due to the low brazing temperature. Detail of the brazing filler selection is suggested and discussed in this article.

  11. Plate heat exchangers in the power plant industry

    International Nuclear Information System (INIS)

    Wersel, M.; Ridell, B.

    1984-01-01

    An increase in heat transfer and stability, small investment, high flexibility, easy maintenance and corrosion resistance are obtained by the design and construction of plate heat exchangers and by the introduction of the herringbone pattern. The plate heat exchanger can be used in nearly 90% of all secondary circuits in powerstations. Examples of its installation are the WYLFA, GENTILLY, RINGHALS and TVO Finland nuclear power-stations. (DG) [de

  12. Line Heat-Source Guarded Hot Plate

    Data.gov (United States)

    Federal Laboratory Consortium — Description:The 1-meter guarded hot-plate apparatus measures thermal conductivity of building insulation. This facility provides for absolute measurement of thermal...

  13. Investigation on localized corrosion of 304 stainless steel joints brazed using Sn-plated Ag alloy filler in NaCl aqueous solution

    Science.gov (United States)

    Wang, Xingxing; Li, Shuai; Peng, Jin

    2018-03-01

    Novel AgCuZnSn filler metal with high Sn contents was prepared from BAg50CuZn filler metal by a process of electroplating and thermal diffusion, and the prepared filler metal was applied to induction brazing of 304 stainless steel. The corrosion behavior of the brazed joints was evaluated based on localized corrosion analysis, the morphology of the joints were analyzed by SEM after immersion in a 3.5 vol% NaCl aqueous solution. The results indicated that corrosion groove occurred near the interface between the stainless steel base metal and the brazing seam. A wide range of defects such as holes and cracks appeared on the surface of the base metal, while the brazing seam zone almost no corrosion defects occur. With the increase of corrosion time, the corrosion rates of both the brazing seam and the base metal first exhibited an increasing trend, followed by a decreasing trend, and the corrosion rate of the base metal was slightly greater than that of the brazing seam. The corrosion potential of the brazing seam and 304 stainless steel were -0.7758 V and -0.7863 V, respectively.

  14. The effect of plate heat exchanger’s geometry on heat transfer

    Directory of Open Access Journals (Sweden)

    Oana GIURGIU

    2014-11-01

    Full Text Available The study presents further Computational Fluid Dynamics (CFD numerical analysis for two models of plate heat exchangers. Comparatively was studied the influence of geometric characteristics of plates on the intensification process of heat exchange. For this purpose, it was examined the distribution of velocity and temperatures fields on active plate height. Heat transfer characteristics were analysed through the variation of mass flow on the primary heat agent.

  15. Numerical Methods for Plate Forming by Line Heating

    DEFF Research Database (Denmark)

    Clausen, Henrik Bisgaard

    2000-01-01

    Line heating is the process of forming originally flat plates into a desired shape by means of heat treatment. Parameter studies are carried out on a finite element model to provide knowledge of how the process behaves with varying heating conditions. For verification purposes, experiments are ca...... are carried out; one set of experiments investigates the actual heat flux distribution from a gas torch and another verifies the validty of the FE calculations. Finally, a method to predict the heating pattern is described....

  16. Experimental characterization of thermal hydraulic performance of louvered brazed plate fin heat exchangers

    Directory of Open Access Journals (Sweden)

    John Turizo-Santos

    2015-01-01

    Full Text Available Las aletas tipo persianas se utilizan comúnmente en los intercambiadores de calor compactos para aumentar el área de superficie, la turbulencia, y producir una regeneración de la capa límite requerido para mejorar el rendimiento de transferencia de calor sin un aumento significativo en la caída de presión en comparación con otro tipo aletas. Un estudio experimental sobre la transferencia de calor y la caída de presión del lado del aire en aletas tipo persiana con patrón simétrico usada en intercambiadores de calor de placas soldadas, ha sido llevado a cabo. El números de Reynolds osciló entre 350 - 1270, basado en el pitch de la aleta, mientras se mantuvo un caudal de agua constante de 1,82 m 3 /h. La transferencia de calor y caída de presión para la geometría probada se presenta en términos del factor de Colburn (j y el factor de fricción de Fanning (f como función del número de Reynolds. Los resultados experimentales para j y f presentan un comportamiento acorde comparados con los modelos de regresión sugeridos para intercambiadores de calor compactos con aletas tipo persiana y tubos planos, presentando una desviación de 5,48 % y 5,39 % respectivamente. Por otra parte, cuando se compara con el análisis de CFD para la misma geometría, se obtiene una desviación media de 6,3%. Por último, un modelo de regresión para los factores j y f se logró con base en el número de Reynolds, presentando una desviación de 1,51 % y 2,19 % respectivamente.

  17. Modelling of Split Condenser Heat Pump with Limited Set of Plate Heat Exchanger Dimensions

    DEFF Research Database (Denmark)

    Christensen, Stefan Wuust; Elmegaard, Brian; Markussen, Wiebke Brix

    2017-01-01

    in parallel to different temperature levels, whereas only one stream is heated in a THP. The length/width ratio of the plate heat exchangers on the high pressure side of a SCHP was investigated to find the optimal plate dimensions with respect to minimum area of the heat exchangers. The total heat exchanger...... area was found to decrease with an increasing length/width ratio of the plates. The marginal change in heat exchanger area was shown to be less significant for heat exchangers with high length/width ratios. In practice only a limited number of plate dimensions are available and feasible...... in the production. This was investigated to find the practical potential of a SCHP compared to a THP. Using plates optimized for a SCHP in a THP, the total required heat exchanger area increased by approximately 100% for the conditions investigated in this study, indicating that available plate dimensions influence...

  18. Heat analysis of the magnetic limiter plate for JT-60

    International Nuclear Information System (INIS)

    Nakamura, Hiroo; Ninomiya, Hiromasa; Shimizu, Masatsugu; Ohta, Mitsuru

    1977-03-01

    Heat analysis has been made of the magnetic limiter plate for JT-60. Test materials of the magnetic limiter plate are molybdenum, graphite, pyrolytic graphite and silicon carbide. It is assumed in calculation of the heat analysis that 10MW is deposited on the 2 cm wide surface of the magnetic limiter plate in about 10 sec. The magnetic limiter plate of pyrolytic graphite is a stack of pyrolytic graphite sheets, heat input is in the deposition plane to take advantage of the large heat conductivity along this plane. Pyrolytic graphite is the best in terms of temperature rise. The temperature of molybdenum and graphite rise up to 1800 0 C and 620 0 C, respectively, in an deposition of 10 MWx10sec. Silicon carbide is not suitable for the magnetic limiter plate. Because the plasma of the JT-60 discharges every 10 min, the average heat flux decreases to 17 w/cm 2 during the each interval. When the magnetic limiter plate has the above heat inflow, a maximum of above 1000 0 C occurs at the edge far from the joint to the thick ring of the vacuum vessel. To reduce heat load of the magnetic limiter plate, an alternating current (2 -- 5Hz) is superposed on the magnetic limiter coil current. The intersection of separatrix line and magnetic limiter plate then moves cyclically more than 10 cm. Concerning temperature distribution of the multi-groove magnetic limiter plate, its dimensions are determined by the limitation in vapor pressure to prevent the impurity inflow. (auth.)

  19. Theory and design of heat exchanger : air cooled plate, spiral heat exchanger

    International Nuclear Information System (INIS)

    Min, Ui Dong

    1960-02-01

    This book deals with air cooled heat exchanger, which introduces heat rejection system, wet surface cooler in new from, explanation of structure and design, materials, basic design like plenums chambers and fan ring, finned tube fouling factor, airflow in forced draft and fan design. It also tells of plate heat exchanger and spiral heat exchanger giving descriptions of summary, selection, basic design, device and safety function, maintenance, structure of plate heat exchanger, frames and connector plate and, basic things of spiral tube heat exchanger.

  20. A concept of PWR using plate and shell heat exchangers

    International Nuclear Information System (INIS)

    Freire, Luciano Ondir; Andrade, Delvonei Alves de

    2015-01-01

    In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

  1. A concept of PWR using plate and shell heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Freire, Luciano Ondir; Andrade, Delvonei Alves de, E-mail: luciano.ondir@gmail.com, E-mail: delvonei@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2015-07-01

    In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

  2. The development of argon arc brazing with Cu-based filler for ITER thermal anchor attachment

    International Nuclear Information System (INIS)

    Sun Zhenchao; Li Pengyuan; Pan Chuanjie; Hou Binglin; Han Shilei; Pei Yinyin; Long Weimin

    2012-01-01

    Thermal anchor is the key component of ITER magnet supports to maintain the low temperature for the nor mal operation of superconducting coils. During the advanced research of ITER thermal anchor attachment, dozens of brazing filler and several kinds of brazing technique have been developed and investigated. The test result shows that Cu-based alloy have the preferable mechanical properties at both room temperature and liquid nitrogen temperatures (77 K) for high brazing temperature. And it has a good weldability to 316LN. The brazing temperature of Cu-based filler is over 1000℃, but heat input is relatively low for shallower heating depth of argon arc brazing. Lower heat input is good for the control of brazing deformation. It is no need to clean after brazing because for argon arc brazing there is no bra- zing flux used. Arc brazing with Cu-based filler was chosen as the principal method for the attachment of thermal anchor. (authors)

  3. Heat transfer in flow past a continuously moving porous flat plate with heat flux

    Digital Repository Service at National Institute of Oceanography (India)

    Murty, T.V.R.; Sarma, Y.V.B.

    The analysis of the heat transfer in flow past a continuously moving semi-infinite plate in the presence of suction/ injection with heat flux has been presented. Similarity solutions have been derived and the resulting equations are integrated...

  4. Transfer coefficients in elliptical tubes and plate fin heat exchangers

    International Nuclear Information System (INIS)

    Saboya, S.M.

    1979-09-01

    Mean transfer coefficients in elliptical tubes and plate fin heat exchangers were determined by application of heat and mass transfer analogy in conjunction with the naphthalene sublimation technique. The transfer coefficients are presented in a dimensionless form as functions of the Reynolds number. By using the least squares method analytical expressions for the transfer coefficients were determined with low scattering. (E.G.) [pt

  5. Analysis of sweeping heat loads on divertor plate materials

    International Nuclear Information System (INIS)

    Hassanein, A.

    1991-01-01

    The heat flux on the divertor plate of a fusion reactor is probably one of the most limiting constraints on its lifetime. The current heat flux profile on the outer divertor plate of a device like ITER is highly peaked with narrow profile. The peak heat flux can be as high as 30--40 MW/m 2 with full width at half maximum (FWHM) is in the order of a few centimeters. Sweeping the separatrix along the divertor plate is one of the options proposed to reduce the thermomechanical effects of this highly peaked narrow profile distribution. The effectiveness of the sweeping process is investigated parametrically for various design values. The optimum sweeping parameters of a particular heat load will depend on the design of the divertor plate as well as on the profile of such a heat load. In general, moving a highly peaked heat load results in substantial reduction of the thermomechanical effects on the divertor plate. 3 refs., 8 figs

  6. A simple heat transfer model for a heat flux plate under transient conditions

    International Nuclear Information System (INIS)

    Ryan, L.; Dale, J.D.

    1985-01-01

    Heat flux plates are used for measuring rates of heat transfer through surfaces under steady state and transient conditions. Their usual construction is to have a resistive layer bounded by thermopiles and an exterior layer for protection. If properly designed and constructed a linear relationship between the thermopile generated voltage and heat flux results and calibration under steady state conditions is straight forward. Under transient conditions however the voltage output from a heat flux plate cannot instantaneously follow the heat flux because of the thermal capacitance of the plate and the resulting time lag. In order to properly interpret the output of a heat flux plate used under transient conditions a simple heat transfer model was constructed and tested. (author)

  7. Alfa-Laval plate heat exchangers for the power industries

    International Nuclear Information System (INIS)

    Kitae, Junnosuke; Mtsuura, Kazuyuki

    1979-01-01

    Within power-generating plants, the transfer and conversion of heat energy of very large quantity are carried out in the process of energy conversion, accordingly the importance of heat exchangers is very high. Heretofore, multi-tube heat exchangers have been used mostly, but Alfa-Laval group developed the heat exchanger with very high efficiency to incorporate it effectively into a power-generating plant. In this plate type heat exchanger, the heat transfer efficiency is very high, and the quantity of stagnation is small as it is compact, consequently it is suitable to the secondary cooling for power-generating plant or the heat exchange of high-priced liquid heat media such as heavy water. Originally, plate type heat exchangers were used for food and chemical industries, therefore the prevention of mixing two liquids, sanitary construction, and corrosion resistance were required. Then they were adopted in iron and steel industry, and large thermal load, large heat transfer area and corrosion resistance to sea water were required. They were adopted in a nuclear power plant for the first time in 1964. In this heat exchanger, channels are formed with corrugated metal sheets, and titanium, stainless steels, Incoloy, Hastelloy and others are used as occasion demands. The Alfa-Laval heat exchangers and their features are explained. (Kako, I.)

  8. Fluxless aluminum brazing

    Science.gov (United States)

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  9. A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers

    NARCIS (Netherlands)

    de Jong, Anne; Wijnant, Ysbrand H.; de Boer, Andries

    2014-01-01

    A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic

  10. New terrestrial heat flow measurements on the Nazca Plate

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, R N [Columbia Univ., Palisades, NY; Langseth, M G; Vacquier, V; Francheteau, J

    1976-03-01

    Sixty-seven new heat flow measurements on the Nazca Plate are reported, and the thermal regimes of three specific areas on the plate are examined. The Nazca Ridge is an aseismic ridge which may have been generated as an ''island trail'' from the Easter Island ''hot spot'' and/or may be a fossil transform fault. The Nazca Ridge has lower heat flow than the surrounding sea floor implying that the ridge might have low ''effective'' thermal conductivity causing heat to preferentially flow or refract to surrounding ocean crust which has higher conductivity, or, the low heat flow values may be caused by hydrothermal circulation on the ridge. The Carnegie Plateau is an elevated region south of the Carnegie Ridge on the northeastern Nazca Plate with high heat flow and shallow topography consistent with an age of less than 20 m.y. B.P. The central Nazca Plate is an area of highly variable heat flow which is possibly related to thin sediment and to rough regional topography.

  11. Control of microstructure in brazed zone of Zircaloy-4 nuclear fuel sheathing by optimization of Σ(C+P+Si) contents and cooling schedules

    International Nuclear Information System (INIS)

    Quach, V.; Northwood, D.O.

    1985-01-01

    In the production of fuel elements for the CANDU-PHW reactor, induction brazing is used to attach appendages (bearing and split spacer pads) onto the outside wall of the Zircaloy-4 sheathing. The brazing process, 40 to 60 seconds at temperature in excess of 1000 0 C, produces 3 heat-affected zones amounting to about 30% of the thickness. These heat affected zones quite often contain large grains and either a basketweave or a parallel plate type of Widmanstatten structure. Small grains and a basketweave structure are preferred. Using simulated brazing treatments, it is demonstrated that by control of the impurity content, Σ(C+P+Si), and cooling rate from the brazing temperature, the desired microstructure can be obtained in the braze heat-affected zone. The formation of the basketweave structure is promoted by higher impurity contents, with the second phase impurity particles acting as nuclei for the basketweave structure in preference to the β-grain boundaries where the parallel plate structure is nucleated

  12. Viscose liquid heat treatment using plate scraper heat exchanger

    Directory of Open Access Journals (Sweden)

    K. A. Rashkin

    2012-01-01

    Full Text Available The current work analyzes the use of different types of heat exchangers, depending on the technology of production. It is taken the detail analysis of the ways of applicability of various types of heat exchangers, depending on the viscosity of the processed product. It is posed the problem of the analytical determination of the required area of heat exchange with the use of differential equations of heat transfer in a moving liquid media, written in cylindrical coordinates, for symmetrical temperature distribution, without taking in account the energy dissipation.

  13. [Comparison of novel infrared heating plates and conventional warm water plates for piglets' creep areas in farrowing pens].

    Science.gov (United States)

    Strauch-Sürken, L; Wendt, M

    2015-01-01

    On a conventionally managed piglet-producing farm, novel infrared (IR) heating plates for piglets in the farrowing pens were tested for their suitability and compared with common warm-water (WW) heating plates. In total, 134 litters (summer n = 82, winter n = 52) were investigated, which were housed on IR or WW heating plates, respectively, with or without an extra cover plate (groups 1-4). To determine the influence of the different heat sources, the wound healing after castration and tail docking, the umbilical regression and the weight gain of the piglets were investigated. Additionally, the lying behavior of the piglets and the position of the sows' udder at the time of farrowing were examined with regard to the heating plates. Furthermore, the energy consumption and costs were compared. The piglets housed on IR heating plates displayed better wound healing after castration and tail docking than the piglets housed on WW plates. The best results were obtained in piglets kept on IR heating plates with an extra cover plate. In addition, significant benefits were demonstrated for the usage of IR heating plates regarding umbilical regression. The piglets kept on IR heating plates had a slightly better weight gain in summer, whereas there were no differences between groups during winter. The lying behavior in the creep areas was similar in all groups. In general, with increasing age the percentage of time piglets spent in the lying position on the plates decreased. The percentage of time lying on the plates was higher in winter than in summer. At farrowing, 74.6% of all investigated sows directed their udder towards the heating plates. With the IR heating plates, this behavior occurred significantly more often. The energy consumption (kWh) per litter was significantly lower for the IR heating plates (electric power) both in winter and summer in comparison with the WW plates (gas). The energy costs were comparable in summer, but were higher for the IR heating plates

  14. Thermal resistance of a convectively cooled plate with applied heat flux and variable internal heat generation

    International Nuclear Information System (INIS)

    Venkataraman, N.S.; Cardoso, H.P.; Oliveira Filho, O.B. de

    1981-01-01

    The conductive heat transfer in a rectangular plate with nonuniform internal heat generation, with one end convectively cooled and a part of the opposite end subjected to external heat flux is considered. The remaining part of this end as well as the other two sides are thermally insulated. The governing differential equation is solved by a finite difference scheme. The variation of the thermal resistance with Biot modulus, the plate geometry, the internal heat generation parameter and the type of profile of internal heat generation is discussed. (author) [pt

  15. Hydrogen and deuterium plasma interactions with brazed first wall elements

    International Nuclear Information System (INIS)

    Smid, I. and others.

    1991-09-01

    Four different high temperature brazes (Zr, 90wt%Ni.10%Ti, 90Cu.10Ti and 70Ag.27Cu.3Ti, nominal composition prior to brazing) were used to join isotropic fine grain graphite and TZM, a high temperature alloy of molybdenum. The general response of the brazes to a high flux deuterium plasma bombardement was examined using samples whose exposed surface intersected the braze line. Only in the case of Zr, which is known for its hydride forming properties, near-surface layers chipped off in the braze region directly exposed to the plasma. However, in graphite-shielded Zr-braze regions no disintegration of the interface was observed. The other brazes showed no visible attack at all. The interaction of a hydrogen plasma and a braze surface was studied in more detail by bombarding specimens in the PISCES-B facility. In this case the graphite was removed completely to enable an exaggerated plasma attack onto the bare braze. Even under these testing conditions the brazes CuTi and NiTi showed no particular sensitivity towards hydrogen. To prove the thermal stability of the brazed joints each quality was heat treated for 1 hr and 10 hrs, respectively, 50 o below the softening temperature of the braze in 1 bar of Ar or 96vol%Ar/4%H 2 . After the heat treatment no changes or damages were observed in the brazes AgCuTi and CuTi, whereas interstices are found in the widened NiTi-interlayer after 10 hrs in both, Ar and Ar/H 2 . Zr suffers different microstructural changes in particular after treatment in Ar/H 2 atmosphere. (Authors) (also appeared in Fusion Technology 1990, p. 411-415)

  16. Hydrogen and deuterium plasma interactions with brazed first wall elements

    International Nuclear Information System (INIS)

    Smid, I.; Wallura, E.; Winter, J.; Nickel, H.; Doerner, R.; Hirooka, Y.; Chevalier, G.; Conn, R. W.; Jaeger, W.; Grasserbauer, M.; Kny, E.; Reheis, N.

    1995-01-01

    Four different high temperature brazes (Zr, 90wt%Ni.10%Ti, 90Cu.10Ti and 70Ag.27Cu.3Ti, nominal composition prior to brazing) were used to join isotropic fine grain graphite and TZM, a high temperature alloy of molybdenum. The general response of the brazes to a high flux deuterium plasma bombardement was examined using samples whose exposed surface intersected the braze line. Only in the case of Zr, which is known for its hydride forming properties, near-surface layers chipped off in the braze region directly exposed to the plasma. However, in graphite-shielded Zr-braze regions no disintegration of the interface was observed. The other brazes showed no visible attack at all. The interaction of a hydrogen plasma and a braze surface was studied in more detail by bombarding specimens in the PISCES-B facility. In this case the graphite was removed completely to enable an exaggerated plasma attack onto the bare braze. Even under these testing conditions the brazes CuTi and NiTi showed no particular sensitivity towards hydrogen. To prove the thermal stability of the brazed joints each quality was heat treated for 1 hr and 10 hrs, respectively, 50 degree below the softening temperature of the braze in 1 bar of Ar or 96 vol % Ar / 4 % H 2 . After the heat treatment no changes or damages were observed in the brazes AgCuTi and CuTi, whereas interstices are found in the widened NiTi-interlayer after 10 hrs in both, Ar and Ar/H 2 . Zr suffers different microstructural changes in particular after treatment in Ar/H 2 atmosphere. (author)

  17. Application of nanofluids in plate heat exchanger: A review

    International Nuclear Information System (INIS)

    Kumar, Vikas; Tiwari, Arun Kumar; Ghosh, Subrata Kumar

    2015-01-01

    Highlights: • Use of nanofluid improves the heat transfer performance of plate heat exchanger. • Thermo-physical properties of the nanofluid have been discussed. • Optimum particle concentrations for maximum heat transfer is found to exist. - Abstract: Writing, or even making an attempt to write anything on or about Plate Heat Exchangers (Henceforth, PHE) would be no more than a futile effort to reassert and glorify an already stronghold state of PHEs, as is evident with the kind of multilayered and multi-tasked functions it performs, obviously in different forms, in various domains of work & walks of life, since a good long time. Nonetheless, in a bid to bring about a certain makeshift in the way the PHE has been functioning and sustaining, there was a need to revisit the structural pattern and the fluids that contribute to the performance of PHE. Summarily, this brings the researcher and designers to shift the focus not only from the conventional design but also to introduce a new substance which could further contribute to enhance the performance of the PHE. That is why, in recent times, the miniaturization of PHE and energy efficiency have become focal point of attention, discourse and research. While exploring for better alternates, the nanofluids have surfaced as probable (replaceable) substitutes. The Nanofluid is a relatively recent (in contrast with the PHEs) finding that promises, pronouncedly, greater heat absorbing and heat transport ability. The review article attempts to take a sneak peak into some of the important published articles that deal with the function and performance of PHEs using nanofluids. The first section of the paper presents observations by several authors on experimental and numerical results regarding thermal conductivity, viscosity, specific heat and heat transfer coefficients. The second section talks of application of nanofluids in plate heat exchangers. It has also examined the utility of nanofluids, particularly in PHEs

  18. The contact heat transfer between the heating plate and granular materials in rotary heat exchanger under overloaded condition

    Directory of Open Access Journals (Sweden)

    Luanfang Duan

    2018-03-01

    Full Text Available In the present work, the contact heat transfer between the granular materials and heating plates inside plate rotary heat exchanger (PRHE was investigated. The heat transfer coefficient is dominated by the contact heat transfer coefficient at hot wall surface of the heating plates and the heat penetration inside the solid bed. A plot scale PRHE with a diameter of Do = 273 mm and a length of L = 1000 mm has been established. Quartz sand with dp = 2 mm was employed as the experimental material. The operational parameters were in the range of ω = 1 – 8 rpm, and F = 15, 20, 25, 30%, and the effect of these parameters on the time-average contact heat transfer coefficient was analyzed. The time-average contact heat transfer coefficient increases with the increase of rotary speed, but decreases with the increase of the filling degree. The measured data of time-average heat transfer coefficients were compared with theoretical calculations from Schlünder’s model, a good agreement between the measurements and the model could be achieved, especially at a lower rotary speed and filling degree level. The maximum deviation between the calculated data and the experimental data is approximate 10%. Keywords: Rotary heat exchanger, Contact heat transfer, Granular material, Heating plate, Overloaded

  19. Transient convective heat transfer to laminar flow from a flat plate with constant heat capacity

    International Nuclear Information System (INIS)

    Hanawa, Juichi

    1980-01-01

    Most basic transient heat transfer problem is the transient response characteristics of forced convection heat transfer in the flow along a flat plate or in a tube. In case of the laminar flow along a flat plate, the profile method using steady temperature distribution has been mostly adopted, but its propriety has not been clarified yet. About the unsteady heat transfer in the laminar flow along a flat plate, the analysis or experiment evaluating the heat capacity of the flat plate exactly was never carried out. The purpose of this study is to determine by numerical calculation the unsteady characteristics of the boundary layer in laminar flow and to confirm them by experiment concerning the unsteady heat transfer when a flat plate with a certain heat capacity is placed in parallel in uniform flow and given a certain quantity of heat generation suddenly. The basic equation and the solution are given, and the method of numerical calculation and the result are explained. The experimental setup and method, and the experimental results are shown. Both results were in good agreement, and the response of wall temperature, the response of Nusselt number and the change of temperature distribution in course of time were able to be determined by applying Laplace transformation and numerical Laplace inverse transformation to the equation. (Kako, I.)

  20. Microstructural Changes in Brazing Sheet due to Solid-Liquid Interaction

    NARCIS (Netherlands)

    Wittebrood, A.J.

    2009-01-01

    Aluminium brazing sheet is the material of choice to produce automotive heat exchangers. Although in Dutch the official translation of aluminium brazing sheet is “aluminium hardsoldeerplaat” the English name is used in the industry. Aluminium brazing sheet is basically a sandwich material and

  1. Mass transfer effects on vertical oscillating plate with heat flux

    Directory of Open Access Journals (Sweden)

    Muthucumaraswamy R.

    2007-01-01

    Full Text Available Theoretical solution of unsteady viscous incompressible flow past an infinite vertical oscillating plate with uniform heat flux and mass diffusion is presented here, taking into account of the homogeneous chemical reaction of first-order. The temperature from the plate to the fluid at an uniform rate and the mass is diffused uniformly. The dimensionless governing equations has been obtained by the Laplace transform method, when the plate is oscillating harmonically in its own plane. The effects of velocity and concentration are studied for different parameters like phase angle chemical reaction parameter, thermal Grashof number, mass Grashof number Schmidt number and time are studied. The so­lutions are valid only for small values of time t. It is observed that the velocity increases with decreasing phase angle ωt or chemical reaction parameter.

  2. Enhancement of plate heat exchanger performance using electric fields

    International Nuclear Information System (INIS)

    Down, E.M.

    2000-12-01

    The falling film plate evaporator is often used in the food processing industry to remove large amounts of water from liquids, pulps and slurries. Although a compact efficient device with high heat transfer rates, there is a requirement for even greater performance, particularly when fuelled by the low grade energy from many renewable sources. Electrohydrodynamics (EHD) has been shown to give large heat transfer enhancements under many conditions, but most of this previous research has been with working fluids having much lower electrical conductivities than the water-based fluids that are the main concern of this study. The liquid flow in falling film plate evaporators is in the form of a very thin (less than a millimetre) film falling down a heated plate under the effect of gravity. The film surface exhibits waviness over much of the operating range of industrial heat exchangers, and the degree of waviness has previously been shown to have a large effect on the rate of heat transfer. A theoretical model was developed which suggested that significant increases in waviness, and therefore heat transfer, could be stimulated using high voltage electrodes, and these were subsequently observed on the surface of a pool of water during bench-top experiments. An experimental falling film rig was designed to study this EHD effect but the 2.5 kV maximum voltage attainable was thought to be too low to stimulate wave enlargement and no heat transfer enhancement was seen. Significant heat transfer enhancement was observed in the falling film rig when utilising corona discharge electrodes. This was thought to be due to a thinning of the film in the vicinity of the electrode via the corona wind and increased fluid mixing downstream of the electrode. Both point and wire electrodes improved heat transfer rates but wire electrodes were thought to have more potential for integration into existing industrial heat exchanger designs, so were studied more closely. Heat transfer rates

  3. TETIG diagrams - a new way to optimise the design parameters and heat treatment of joints made in high-temperature brazing alloys. [LMFBR

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, R. (UKAEA Springfields Nuclear Power Development Labs.)

    1982-12-01

    The applications and problems of brazing are reviewed. Phase studies with the braze filler metal chosen for the LMFBR 9% Cr 1% Mo tube-in-tube joint work (BNi4), are discussed, with special reference to the problem of how to eliminate the centre-line eutectics containing hard, brittle compounds. A TETIG diagram is explained with reference to the variables (1) temperature of brazing operation; (2) time of soaking at temperature; and (3) the gap within the joints. Experiments are reported on brazing specimens of AISI 321 stainless steel, using braze filler metals containing various proportions of boron and silicon as the melting point temperature depressant. TETIG diagrams are constructed and used to predict how to optimize further joints. Micrographs show the effects of the variables on the microstructures.

  4. TETIG diagrams - a new way to optimise the design parameters and heat treatment of joints made in high-temperature brazing alloys

    International Nuclear Information System (INIS)

    Johnson, R.

    1982-01-01

    The applications and problems of brazing are reviewed. Phase studies with the braze filler metal chosen for the LMFBR 9% Cr 1% Mo tube-in-tube joint work (BNi4), are discussed, with special reference to the problem of how to eliminate the centre-line eutectics containing hard, brittle compounds. A TETIG diagram is explained with reference to the variables (1) temperature of brazing operation; (2) time of soaking at temperature; and (3) the gap within the joints. Experiments are reported on brazing specimens of AISI 321 stainless steel, using braze filler metals containing various proportions of boron and silicon as the melting point temperature depressant. TETIG diagrams are constructed and used to predict how to optimize further joints. Micrographs show the effects of the variables on the microstructures. (UK)

  5. Transfer coefficients for plate fin and elliptical tube heat exchangers

    International Nuclear Information System (INIS)

    Saboya, S.M.; Saboya, F.E.M.

    1981-01-01

    In order to determine transfer coefficients for plate fin and elliptical tube exchangers, mass transfer experiments have been performed using the naphthalene sublimation technique. By means of the heat-mass transfer analogy, the results can be converted to heat transfer results. The transfer coefficients were compared with those for circular tube exchangers and the comparison revealed no major differences. This is a positive outcome, since the use of elliptical tubes may reduce substantially the pressure drop, without affecting the transfer characteristics.(Author) [pt

  6. Laser brazing of hard metal on steel; Laserstrahlloeten von Hartmetall an Stahl

    Energy Technology Data Exchange (ETDEWEB)

    Haferkamp, H.; Frohmann, A.; Block, B.; Goede, M. [Laser Zentrum Hannover e.V., Hannover (Germany); Muenz, U. [Forschungsgemeinschaft Werkzeuge und Werkstoffe e.V., Remscheid (Germany)

    2001-07-01

    Topic of the investigations presented here is the laser beam brazing of hardmetal plates onto tool steel. Three different kinds of laser beam sources are comparatively used, a diode laser, a Nd:YAG laser and a CO{sub 2} laser. The investigations concentrate on the variation of two process parameters: brazing time and laser performance. Following the brazing process both visual observation as well as hardness measurements and shear tests are made. The investigations show that by brazing, high seam qualities can be achieved, which withstand the comparison with inductively brazed joints. (orig.)

  7. Transient heat transfer to laminar flow from a flat plate with heat capacity

    International Nuclear Information System (INIS)

    Hanawa, Juichi

    1975-01-01

    As the most basic problem in transient heat transfer, a plate with heat capacity was studied, which is placed in uniform laminar flow in parallel with it, is initially at the same temperature as that of the fluid, and then abruptly is given a specific heating value. The equation of transient heat transfer in this case was solved by numerical calculation. The following matters were revealed. (1) The equation was able to be solved by the application of Laplace transformation and numerical inverse transformation. (2) Wall temperature when the heat capacity of a plate was zero initially agreed well with heat conduction solution. With increase of the heat capacity, the delay in wall temperature rise was increased. (3) Heat transfer rate in case of the heat capacity of zero initially agreed well with the heat-conduction solution. With increase of the heat capacity, the Nusselt number increased. (4) Temperature distribution in case of the heat capacity of zero initially agreed well with the heat-conduction solution. (Mori, K.)

  8. A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers.

    Science.gov (United States)

    de Jong, J A; Wijnant, Y H; de Boer, A

    2014-03-01

    A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic systems. The model is implementable in existing (quasi-)1D thermoacoustic codes, such as DeltaEC. Examples of generated results show good agreement with literature results. The model allows for arbitrary wave phasing; however, it is shown that the wave phasing does not significantly influence the heat transfer.

  9. Microstructure and Mechanical Properties of Stainless Steel/Brass Joints Brazed by Sn-Electroplated Ag Brazing Filler Metals

    Science.gov (United States)

    Wang, Xingxing; Peng, Jin; Cui, Datian

    2018-05-01

    To develop a high-Sn-content AgCuZnSn brazing filler metal, the BAg50CuZn was used as the base filler metal and a Sn layer was electroplated upon it. Then, the 304 stainless steel and the H62 brass were induction-brazed with the Sn-plated brazing filler metals. The microstructures of the joints were examined with an optical microscope, a scanning electron microscope and an x-ray diffractometer. The corresponding mechanical properties were obtained with a universal tensile testing machine. The results indicated that the induction brazed joints consisted of the Ag phase, the Cu phase and the CuZn phase. When the content of Sn in the Sn-plated Ag brazing filler metal was 6.0 or 7.2 wt.%, the Cu5Zn8, the Cu41Sn11 and the Ag3Sn phases appeared in the brazed joint. The tensile strength of the joints brazed with the Sn-plated filler metal was higher compared to the joints with the base filler metal. When the content of Sn was 6.0 wt.%, the highest tensile strength of the joint reached to 395 MPa. The joint fractures presented a brittle mode, mixed with a low amount of ductile fracture, when the content of Sn exceeded 6.0 wt.%.

  10. Hybrid heat recovery - flat plate Stirling engine system

    International Nuclear Information System (INIS)

    Bogdanizh, A.M.; Budin, R.; Sutlovizh, I.

    2000-01-01

    In this paper, the possibility of process condensate heat recovery for boiler water preheating as well as for combined heat and power production for chosen process in textile industry has been investigated. The garment industry requires low pressure process steam or hot water for which production expensive fossil fuel should be used. Fuel usage can be reduced by various energy conservation methods. During the process a great quantity of hot condensate or waste hot water is rejected in the sewage system. To reduce heat wastes and improve technological process this condensate could be returned to the boiler for feed water preheating. When 60% condensate is returned to the steam generator about 8 % natural gas is saved. The rest of the condensate should be used for driving low temperature flat plate Stirling motor the advantage of the flat plate Stirling engine is ability to work at low temperatures. This engine produces electrical energy which can put in motion an electrogenerator in the same plant. While Stirling engine can be used electrical power and economical effect could be much greater using such a hybrid system the process waste heat is not only converted into useful work but at the same time thermal pollution is greatly diminished. (Author)

  11. Assessment of Real Heat Transfer Coefficients through Shell and Tube and Plate Heat Exchangers

    Directory of Open Access Journals (Sweden)

    Dan CONSTANTINESCU

    2011-07-01

    Full Text Available The purpose of this paper is to present a procedure used in the assessment of the real heat transfer characteristic of shell and tube and plate heat exchangers. The theoretical fundamentals of the procedure are introduced as well as the measured data collection and processing. The theoretical analysis is focused on the adoption of criterial equations which, subjected to certain verification criteria presented in the paper, provide the most credible value of the convection heat transfer coefficients inside the circular and flat tubes. In the end two case studies are presented, one concerning a shell and tube heat exchanger operational at INCERC Thermal Substation and the other concerning a plate heat exchanger tested on the Laboratory Stand of the Department of Building Services and Efficient Use of Energy in Buildings of INCERC Bucharest.

  12. Inverse heat transfer problem in digital temperature control in plate fin and tube heat exchangers

    Science.gov (United States)

    Taler, Dawid; Sury, Adam

    2011-12-01

    The aim of the paper is a steady-state inverse heat transfer problem for plate-fin and tube heat exchangers. The objective of the process control is to adjust the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a preset value. Two control techniques were developed. The first is based on the presented mathematical model of the heat exchanger while the second is a digital proportional-integral-derivative (PID) control. The first procedure is very stable. The digital PID controller becomes unstable if the water volumetric flow rate changes significantly. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments showed that the PID controller works also well but becomes frequently unstable.

  13. A numerical analysis on the heat transfer and pressure drop characteristics of welding type plate heat exchangers

    International Nuclear Information System (INIS)

    Jeong, Jong Yun; Kang, Yong Tae; Nam, Sang Chul

    2008-01-01

    Numerical analysis was carried out to examine the heat transfer and pressure drop characteristics of plate heat exchangers for absorption application using computational Fluid Dynamics(CFD) technique. A commercial CFD software package, FLUENT was used to predict the characteristics of heat transfer, pressure drop and flow distribution within plate heat exchangers. In this paper, a welded plate heat exchanger with the plate of chevron embossing type was numerically analyzed by controlling mass flow rate, solution concentration, and inlet temperatures. The working fluid is H 2 O/LiBr solution with the LiBr concentration of 50∼60% in mass. The numerical simulation show reasonably good agreement with the experimental results. Also, the numerical results show that plate of the chevron shape gives better results than plate of the elliptical shape from the view points of heat transfer and pressure drop. These results provide a guideline to apply the welded PHE for the solution heat exchanger of absorption systems

  14. Practical model for economic optimization of a heat recovery plate heat exchanger and its examination

    Energy Technology Data Exchange (ETDEWEB)

    Lepach, T.; Marttila, E.; Hammo, S.

    1997-12-31

    This report presents a practical model for designers whose job it is to dimension a plate heat exchanger used especially in heat recovery systems for ventilation. Special attention was given to the economic optimization of such a unit. The first part of the report presents the most important types of heat exchangers and then goes on to present those that are normally used in ventilation systems for heat recovery. The second part discusses the operating costs, investments required and the savings in costs that can be achieved through heat recovery. The third part takes a look at the theory of heat transfer and the characteristics of heat exchanger. In the finally part, a utilization of this model is presented. The results from this are discussed in the following. The developed equations have been calculated and plotted by the use of the numeric software MATLAB. The code used for calculation with MATLAB is listed in the appendix. (orig.) 16 refs.

  15. Experimental and theoretical analysis of the local condensation heat transfer in a plate heat exchanger

    International Nuclear Information System (INIS)

    Grabenstein, V; Kabelac, S

    2012-01-01

    Plate heat exchanger (PHE) are today widely used in industrial heat transfer applications due to their good thermal performance, modest space requirement, easy accessibility to all areas and their lower capital and operating costs as compared to shell-and-tube heat exchangers. Although authoritative models for the design of PHE used as condensers are missing, the number of applications where a PHE is operating as a condenser increases. On the way to a reliable model based on physical approaches for the prediction of heat transfer and pressure drop during the condensation process inside a PHE, the flow and heat interactions as well as their dependence on the geometrical parameters of the corrugated plates and the operating conditions must be studied in detail. In this work the stepwise procedure for the fundamental construction of such a model is described. An experimental setup was built to analyze the characteristics of the two-phase-flow in PHE. A single gap, consisting of two transparent corrugated plates, was tested with a two-phase flow of air/water and also with boiling refrigerant R365mfc. Flow pattern maps were constructed for plates with corrugation angles of 27 and 63 degrees relative to the direction of flow. Investigations of the local heat transfer coefficients and the pressure drop were done with the same plates. The measurement of the local heat transfer coefficients was carried out by the use of the 'Temperature Oscillation InfraRed Thermography' (TOIRT) method. Based on these results three main flow patterns are defined: film flow, bubbly flow and slug flow. For each of the three flow patterns an own model for the heat transfer and pressure drop mechanism are developed and the heat transfer coefficient and the friction factor is calculated with different equations depending on the actual steam quality, mass flow and geometrical parameters by means of a flow pattern map. The theory of the flow pattern based prediction models is proved with own

  16. Brazing of the Tore Supra actively cooled Phase III Limiter

    International Nuclear Information System (INIS)

    Nygren, R.E.; Walker, C.A.; Lutz, T.J.; Hosking, F.M.; McGrath, R.T.

    1993-01-01

    The head of the water-cooled Tore Supra Phase 3 Limiter is a bank of 14 round OFHC copper tubes, curved to fit the plasma radius, onto which several hundred pyrolytic graphite (PG) tiles and a lesser number of carbon fiber composite tiles are brazed. The small allowable tolerances for fitting the tiles to the tubes and mating of compound curvatures made the brazing and fabrication extremely challenging. The paper describes the fabrication process with emphasis on the procedure for brazing. In the fixturing for vacuum furnace brazing, the tiles were each independently clamped to the tube with an elaborate set of window frame clamps. Braze quality was evaluated with transient heating tests. Some rebrazing was necessary

  17. Flat plate solar air heater with latent heat storage

    Science.gov (United States)

    Touati, B.; Kerroumi, N.; Virgone, J.

    2017-02-01

    Our work contains two parts, first is an experimental study of the solar air heater with a simple flow and forced convection, we can use thatlaste oneit in many engineering's sectors as solardrying, space heating in particular. The second part is a numerical study with ansys fluent 15 of the storage of part of this solar thermal energy produced,using latent heat by using phase change materials (PCM). In the experimental parts, we realize and tested our solar air heater in URER.MS ADRAR, locate in southwest Algeria. Where we measured the solarradiation, ambient temperature, air flow, thetemperature of the absorber, glasses and the outlet temperature of the solar air heater from the Sunrise to the sunset. In the second part, we added a PCM at outlet part of the solar air heater. This PCM store a part of the energy produced in the day to be used in peak period at evening by using the latent heat where the PCMs present a grateful storagesystem.A numerical study of the fusion or also named the charging of the PCM using ANSYS Fluent 15, this code use the method of enthalpies to solve the fusion and solidification formulations. Furthermore, to improve the conjugate heat transfer between the heat transfer fluid (Air heated in solar plate air heater) and the PCM, we simulate the effect of adding fins to our geometry. Also, four user define are write in C code to describe the thermophysicalpropriety of the PCM, and the inlet temperature of our geometry which is the temperature at the outflow of the solar heater.

  18. Brazing molybdenum and tungsten for high temperature service

    International Nuclear Information System (INIS)

    Lundberg, L.B.; Turner, W.C.; Hoffman, C.G.

    1978-01-01

    Investigations were conducted to develop vacuum brazes for molybdenum and tungsten which can be used in seal joint applications up to 1870 K (1597 C, 2907 F). Joints were attempted in molybdenum, tungsten and tungsten--molybdenum. The braze materials included: Ti--10Cr powder, Ti--30V wire, Ti--65V wire, V wire, Ni electroplate, MoB--50MoC powder mixture, V--50Mo powder mixture, Mo--15MoB 2 powder mixture and Mo--49V--15MoB 2 powder mixture. Braze temperature ranged from 1900 K (1627 C, 2961 F) to 2530 K, (2257 C, 4095 F), and leak-tight joints were made with all braze materials except Ti--10Cr. After heat treatments up to 1870 K (1597 C, 2907 F) Kirkendall voiding was found to cause leakage of some of the joints made with only substitutional alloying elements. However, adding base metal powders to the braze or narrowing the root opening eliminated this problem. Kirkendall voiding was not a problem when interstitial elements were a major ingredient in the braze material. Shear testing of Ti--65V, V, MoB--50MoC and V--50Mo brazed molybdenum at 1670 K (1397 C, 2547 F) indicated strengths equal to or better than the base metal. Ti--65V, V--50Mo and MoB--50MoC brazed joints were exposed to basalt at 1670 K (1397 C, 2547 F) for 3 h without developing leaks

  19. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2017-01-01

    Full Text Available Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an important role in lightweight structures. In the present paper, three arc brazing variants of galvanized structured sheet metals were validated in terms of the corrosion behavior. The standard gas metal arc brazing, the pulsed arc brazing, and the cold metal transfer (CMT® in combination with a pulsed cycle were investigated. In experimental climate change tests, the influence of the brazing processes on the corrosion behavior of galvanized structured sheet metals was investigated. After that, the corrosion behavior of brazed structured and flat sheet metals was compared. Because of the selected lap joint, the valuation of damage between sheet metals was conducted. The pulsed CMT brazing has been derived from the results as the best brazing method for the joining process of galvanized structured sheet metals.

  20. Liquid Film Migration in Warm Formed Aluminum Brazing Sheet

    Science.gov (United States)

    Benoit, M. J.; Whitney, M. A.; Wells, M. A.; Jin, H.; Winkler, S.

    2017-10-01

    Warm forming has previously proven to be a promising manufacturing route to improve formability of Al brazing sheets used in automotive heat exchanger production; however, the impact of warm forming on subsequent brazing has not previously been studied. In particular, the interaction between liquid clad and solid core alloys during brazing through the process of liquid film migration (LFM) requires further understanding. Al brazing sheet comprised of an AA3003 core and AA4045 clad alloy, supplied in O and H24 tempers, was stretched between 0 and 12 pct strain, at room temperature and 523K (250 °C), to simulate warm forming. Brazeability was predicted through thermal and microstructure analysis. The rate of solid-liquid interactions was quantified using thermal analysis, while microstructure analysis was used to investigate the opposing processes of LFM and core alloy recrystallization during brazing. In general, liquid clad was consumed relatively rapidly and LFM occurred in forming conditions where the core alloy did not recrystallize during brazing. The results showed that warm forming could potentially impair brazeability of O temper sheet by extending the regime over which LFM occurs during brazing. No change in microstructure or thermal data was found for H24 sheet when the forming temperature was increased, and thus warm forming was not predicted to adversely affect the brazing performance of H24 sheet.

  1. Boiling heat transfer in a flat slot between heating surface and perforated plate

    International Nuclear Information System (INIS)

    Kirichenko, Yu.A.; Rusanov, K.V.; Tyurina, E.G.

    1987-01-01

    The results are presented of the experimental study of heat transfer and crisis at nitrogen boiling in a flat gap between the horizontal heating surface and perforated plate. The gap width is 1.0 to 5.6 mm, diameter of holes is 1.0 to 2.0 mm, their spacing being 3.0 to 12.0 mm. The geometrical parameters dependence of the heat transfer coefficient and crisis characteristics is invesigated, the experimental data are compared with the results reported by other authors and calculations by some well-known formulas. 12 refs.; 3 figs.; 4 tabs

  2. Experimental study on the heat transfer characteristics in corrugated and flat plate type heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jung Hun; Jeong, Yong Ki; Jeon, Chung Hwan; Chang, Young June [Busan National Univ., Busan (Korea, Republic of); Lim, Hyeok [DHT, Busan (Korea, Republic of)

    2003-07-01

    An experiment was performed to study heat transfer characteristics between corrugated heat exchanger and flat plate type one. While heat capacity(13.86kW) was provided constantly and the flow speed was varied from 2.8 to 17.9m/s, the temperature and the pressure drop were measured. Furthermore, heat transfer coefficient, Colburn factor and Nusselt number were calculated using them. With increase of the flow speed for both exchangers, the coefficient and the pressure drop increased, but Colburn factor decreased. The coefficient, pressure drop and Colburn factor of the corrugated type were all higher than those of the flat one, which is due to the flow interruption with recirculation and reattachment of the corrugated type. The empirical correlations of Nusselt number were suggested for the tested two heat exchangers.

  3. Non-newtonian heat transfer on a plate heat exchanger with generalized configurations

    Energy Technology Data Exchange (ETDEWEB)

    Carezzato, A.; Tadini, C.C.; Gut, J.A.W. [Department of Chemical Engineering, Escola Politecnica, University of Sao Paulo, Sao Paulo (Brazil); Alcantara, M.R. [Department of Fundamental Chemistry, Institute of Chemistry, University of Sao Paulo, Sao Paulo (Brazil); Telis-Romero, J. [Department of Food Engineering and Technology, Universidade Estadual Paulista, Sao Jose do Rio Preto (Brazil)

    2007-01-15

    For the configuration optimization of plate heat exchangers (PHEs), the mathematical models for heat transfer and pressure drop must be valid for a wide range of operational conditions of all configurations of the exchanger or the design results may be compromised. In this investigation, the thermal model of a PHE is adjusted to fit experimental data obtained from non-Newtonian heat transfer for eight different configurations, using carboxymethylcellulose solutions (CMC) as test fluid. Although it is possible to successfully adjust the model parameters, Newtonian and non-Newtonian heat transfer cannot be represented by a single generalized correlation. In addition, the specific heat, thermal conductivity and power-law rheological parameters of CMC solutions were correlated with temperature, over a range compatible with a continuous pasteurization process. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  4. Performance measurement of plate fin heat exchanger by exploration: ANN, ANFIS, GA, and SA

    OpenAIRE

    A.K. Gupta; P. Kumar; R.K. Sahoo; A.K. Sahu; S.K. Sarangi

    2017-01-01

    An experimental work is conducted on counter flow plate fin compact heat exchanger using offset strip fin under different mass flow rates. The training, testing, and validation set of data has been collected by conducting experiments. Next, artificial neural network merged with Genetic Algorithm (GA) utilized to measure the performance of plate-fin compact heat exchanger. The main aim of present research is to measure the performance of plate-fin compact heat exchanger and to provide full exp...

  5. Brazed thermocouple pass-through for sodium service in a liquid-metal-cooled fast breeder reactor

    International Nuclear Information System (INIS)

    Walker, D.E.

    1975-10-01

    Sensors installed in special fuel elements for the EBR-II reactor had 30-ft-long leads that would pass from the sodium environment through a sealed bulkhead. A hydrogen-atmosphere, induction-heated brazing furnace was constructed to simultaneously braze 20-26 separate sensor leads at one time. The brazed seals were leak-tight, and the sheath wall has less than 10 percent interaction with the braze alloy

  6. Estimation of pressure drop in gasket plate heat exchangers

    Directory of Open Access Journals (Sweden)

    Neagu Anisoara Arleziana

    2016-06-01

    Full Text Available In this paper, we present comparatively different methods of pressure drop calculation in the gasket plate heat exchangers (PHEs, using correlations recommended in literature on industrial data collected from a vegetable oil refinery. The goal of this study was to compare the results obtained with these correlations, in order to choose one or two for practical purpose of pumping power calculations. We concluded that pressure drop values calculated with Mulley relationship and Buonopane & Troupe correlation were close and also Bond’s equation gave results pretty close to these but the pressure drop is slightly underestimated. Kumar correlation gave results far from all the others and its application will lead to oversize. In conclusion, for further calculations we will chose either the Mulley relationship or the Buonopane & Troupe correlation.

  7. Effect of alumina strengthening particles on brazed joints of GlidCop Al-15 copper alloy

    International Nuclear Information System (INIS)

    Chen, S.; Liu, J.Y.; Chin, B.A.

    1994-01-01

    Brazed joints of the alumina dispersion-strengthened copper alloy were developed using resistance heating brazing with BCuP-3 braze alloy. Experimental results show that tensile strength and fatigue properties are a function of the brazing process temperature cycle. Maximum tensile and fatigue properties can be obtained by choice of an optimal braze time and temperature. However, in both tensile and fatigue tests the brazed joints exhibited low ductility. Metallography of the fractured tensile and fatigue samples showed that cracks always initiated in and propagated along the interface between the transition layer and the braze metal. EDS analysis across the joint showed that P diffused very quickly into base metal along grain boundaries. A strong Al peak (associated with the detection of Al 2 O 3 ) was found that corresponded with the transition layer. Fractography showed an intergranular fracture pattern across this transition zone indicating that the observed segregation of alumina particles reduces the ductility of this region. ((orig.))

  8. Evaluation of brazing joint of graphites and molybdenum

    International Nuclear Information System (INIS)

    Ishiyama, Shintarou; Kodaira, Tsuneo; Oku, Tatsuo

    1991-01-01

    Bonding test of six kinds of graphites to molybdenum was performed in the following conditions: Brazing elements was obtained by mixing of titanium nickel and copper in the range of 90∼51w%, 40∼10w%, 31∼0w%, respectively. Nonpressed brazing was performed at maximum temperature 1,000degC in a vacuum. Strength tests of these brazed joints were done in the conditions of at high temperature up to, 1,100degC in a vacuum, after 200 heat cycles from room temperature to about 900degC. Optical observation were performed before and after electron beam tests at 3.0 kW/cm 2 ·0.1 s·5 shots. The following results were derived: (1) The good mixing condition was found for titanium, nickel and copper brazing material at 64, 23 and 13w%, respectively. (2) Bending strengths of the brazed joints at room temperature were found to be proportional to the bending strengths of the graphite. (3) Bending strengths of the brazed joints shows no change until tested temperature reached 900degC in a vacuum. (4) Bending strength of the brazed joints showed no change after 200 heat cycles in the temperature range of room ∼ about 900degC and the electron beam tests. (author)

  9. Microstructure investigation of bronze/steel brazed joints proposed for HHF components of ITER manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Kalinin, G.M. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation)], E-mail: gmk@nikiet.ru; Krestnikov, N.S. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation); Jarovinskiy, Yu.L.; Makhin, I.D.; Nikolaev, V.V. [Rocket and Space Corporation ' Energia' , Korolev, Lenina Street 4-a, Moscow 141070 (Russian Federation); Skladnov, K.S.; Strebkov, Yu.S.; Zolotarev, V.B. [Research and Development Institute of Power Engineering, P.O. Box 788, Moscow 101000 (Russian Federation)

    2008-12-15

    Brazing is considered as one of the perspective option of high heat flux components of ITER manufacturing. CuCrZr bronze, austenitic steel AISI 321-type and PM-17-type (Ni-Mn-Fe-Si-Sn-B alloy) brazed material were used for the development of brazing technology. Two type of brazing have been studied within the framework of recent investigation: - Hot isostatic pressing (HIP)-assisted brazing. - Furnace-assisted brazing (with uniaxial compression loading). For the hydrostatic pressing (HIP) the brazed components were pressed out for about 175 MPa during 2.5 h at the temperature 1035-1040 deg. C. For the furnace-assisted brazing all components were inserted into the sealed can, vacuumed and heated up to brazing temperature {approx}950 deg. C. Fast cooling and ageing heat treatment (500 deg. C and 4 h) were applied to provide high strength of CuCrZr bronze. Microsections of specimens cut from the joints were studied by optical microscopy and by scanning electron microscopy (SEM). The microstructure, distribution of alloying elements of base metals and of brazed material components were studied in the joints. Results of these studies are discussed in this paper. The data shows that there is a potential for using more simple and cheap (in comparison with common HIP) technologies of bronze to steel joining with satisfactory quality.

  10. Brazing process for beryllium pieces at a temperature lower than 800 deg

    International Nuclear Information System (INIS)

    Cerutti, R.; Flegeau, G.; Haas, C.

    1992-01-01

    This patent describes a brazing process of a beryllium plate with monel rod at a temperature lower than 1073 K under high vacuum. The brazing alloy is composed (% in weight) of silver (58 to 65%), copper (26 to 29%), indium (9 to 13%) and titanium (0 to 2%). (A.B.). 4 refs., 1 fig

  11. Soldering and brazing safety guide: A handbook on space practice for those involved in soldering and brazing

    Science.gov (United States)

    This manual provides those involved in welding and brazing with effective safety procedures for use in performance of their jobs. Hazards exist in four types of general soldering and brazing processes: (1) cleaning; (2) application of flux; (3) application of heat and filler metal; and (4) residue cleaning. Most hazards during those operations can be avoided by using care, proper ventilation, protective clothing and equipment. Specific process hazards for various methods of brazing and soldering are treated. Methods to check ventilation are presented as well as a check of personal hygiene and good maintenance practices are stressed. Several emergency first aid treatments are described.

  12. Prediction of deformations of steel plate by artificial neural network in forming process with induction heating

    International Nuclear Information System (INIS)

    Nguyen, Truong Thinh; Yang, Young Soo; Bae, Kang Yul; Choi, Sung Nam

    2009-01-01

    To control a heat source easily in the forming process of steel plate with heating, the electro-magnetic induction process has been used as a substitute of the flame heating process. However, only few studies have analyzed the deformation of a workpiece in the induction heating process by using a mathematical model. This is mainly due to the difficulty of modeling the heat flux from the inductor traveling on the conductive plate during the induction process. In this study, the heat flux distribution over a steel plate during the induction process is first analyzed by a numerical method with the assumption that the process is in a quasi-stationary state around the inductor and also that the heat flux itself greatly depends on the temperature of the workpiece. With the heat flux, heat flow and thermo-mechanical analyses on the plate to obtain deformations during the heating process are then performed with a commercial FEM program for 34 combinations of heating parameters. An artificial neural network is proposed to build a simplified relationship between deformations and heating parameters that can be easily utilized to predict deformations of steel plate with a wide range of heating parameters in the heating process. After its architecture is optimized, the artificial neural network is trained with the deformations obtained from the FEM analyses as outputs and the related heating parameters as inputs. The predicted outputs from the neural network are compared with those of the experiments and the numerical results. They are in good agreement

  13. Plate heat exchanger - inertia flywheel performance in loss of flow transient

    International Nuclear Information System (INIS)

    Abou-El-Maaty, Talal; Abd-El-Hady, Amr

    2009-01-01

    One of the most versatile types of heat exchangers used is the plate heat exchanger. It has principal advantages over other heat exchangers in that plates can be added and/or removed easily in order to change the area available for heat transfer and therefore its overall performance. The cooling systems of Egypt's second research reactor (ETRR 2) use this type of heat exchanger for cooling purposes in its primary core cooling and pool cooling systems. In addition to the change in the number of heat exchanger cooling channels, the effect of changing the amount of mass flow rate on the heat exchanger performance is an important issues in this study. The inertia flywheel mounted on the primary core cooling system pump with the plate heat exchanger plays an important role in the case of loss of flow transients. The PARET code is used to simulate the effect of loss of flow transients on the reactor core. Hence, the core outlet temperature with the pump-flywheel flow coast down is fed into the plate heat exchanger model developed to estimate the total energy transferred to the cooling tower, the primary side heat exchanger temperature variation, the transmitted heat exchanger power, and the heat exchanger effectiveness. In addition, the pressure drop in both, the primary side and secondary side of the plate heat exchanger is calculated in all simulated transients because their values have limits beyond which the heat exchanger is useless. (orig.)

  14. Eddy current heating of irregularly shaped plates by slow ramped fields

    International Nuclear Information System (INIS)

    Dresner, L.

    1979-01-01

    Theorems are presented for estimating eddy current heating of irregularly shaped plates by a perpendicular ramped field. The theorems, which are derived from two complementary variational principles, give upper and lower bounds to the eddy current heating. Illustrative results are given for rectangles, isosceles triangles, sectors of circular annuli, rhombuses, and L-shaped plates. A comparison is made with earlier work

  15. The effect of heat generation in inclined slats on the natural convective heat transfer from an isothermal heated vertical plate

    International Nuclear Information System (INIS)

    Oosthuizen, P.H.; Sun, L.; Naylor, D.

    2003-01-01

    Natural convective heat transfer from a wide heated vertical isothermal plate with adiabatic surfaces above and below the heated surface has been considered. There are a series of equally spaced vertical thin, flat surfaces (termed 'slats') near the heated surface, these surfaces being, in general, inclined to the heated surface. There is, in general, a uniform heat generation in the slats. The slats are pivoted about their centre-point and thus as their angle is changed, the distance of the tip of the slat from the plate changes. The situation considered is an approximate model of a window with a vertical blind, the particular case where the window is hotter than the room air being considered. The heat generation in the slats in this situation is the result of solar radiation passing through the window and falling on and being absorbed by the slats of the blind. The flow has been assumed to be laminar and steady. Fluid properties have been assumed constant except for the density change with temperature that gives rise to the buoyancy forces. The governing equations have been written in dimensionless form and the resulting dimensionless equations have been solved using a commercial finite-element package. The solution has the following parameters: (1) the Rayleigh number (2) the Prandtl number (3) the dimensionless heat generation rate in the slats per unit frontal area (4) the dimensionless distance of the slat center point (the pivot point) from the surface (5) the dimensionless slat size (6) the dimensionless slat spacing (7) the angle of inclination of the slats. Because of the application that motivated the study, results have only been obtained for a Prandtl number of 0.7. The effect of the other dimensionless variables on the mean dimensionless heat transfer rate from the heated vertical surface has been examined. (author)

  16. An Experimentally Validated Numerical Modeling Technique for Perforated Plate Heat Exchangers.

    Science.gov (United States)

    White, M J; Nellis, G F; Kelin, S A; Zhu, W; Gianchandani, Y

    2010-11-01

    Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid.

  17. On the material properties of shell plate formed by line heating

    Directory of Open Access Journals (Sweden)

    Hyung Kyun Lim

    2017-01-01

    Full Text Available This paper is concerned with investigating the plastic material properties of steel plate formed by line heating method, and is aimed at implementing more rational design considering the accidental limit states such as collision or grounding. For the present study, line heating test for marine grade steel plate has been carried out with varying plate thickness and heating speed, and then microscopic examination and tensile test have been carried out. From the microscopic, it is found that the grain refined zones like ferrite and pearlite are formed all around the heat affected zone. From the tensile test results, it is seen that yield strength, tensile strength, fracture strain, hardening exponent and strength coefficient vary with plate thickness and heat input quantity. The formulae relating the material properties and heat input parameter should be, therefore, derived for the design purpose considering the accidental impact loading. This paper ends with describing the extension of the present study.

  18. Manufacture and Characterization of Silver-free Braze Material

    Energy Technology Data Exchange (ETDEWEB)

    Baffie, T.; Calapez, J.; Chabrol, C. [DRT/LITEN/DTH, CEA/GRENOBLE, 17 Rue des Martyrs, 38054 Grenoble Cedex 9 (France); De Vito, E. [UTEN/DTH/LCPEM, CEA/GRENOBLE, 17 Rue des Martyrs, 38054 Grenoble (France); Portra, T. [DRT/LITEN/DTH, CEA/GRENOBLE, 17 Rue des Martyrs, 38054 Grenoble CEDEX 9 (France); Peacock, A. [EFDA-Close Support Unit, Max-Planck-Institut fuer Plasmaphysik, Boltzmannstrasse, 2, D-85748 Garching (Germany); Rigal, E. [CEA Grenoble, DRT/LITEN, F-38054 Grenoble (France)

    2007-07-01

    Full text of publication follows: Induction brazing is one of the most successful techniques for joining Beryllium (Be) armour tiles to CuCrZr heat sink material, used as High Heat Flux Components for ITER. In the early days of the development for Fusion, silver based brazes were used because of their appropriate liquidus and solidus temperatures and their wide application in different industrial fields. However, it is known that the use of silver containing brazes could have a negative impact on the vacuum systems in ITER because of the transmutation of silver into cadmium. Copper (Cu) based brazes were produced in ribbons form using melt spinning technique. Several compositions in the Cu-Sn-In-Ni-Mn system were elaborated and characterized using Scanning Electron Microscopy (SEM), X-Ray Diffraction (XRD) and Differential Scanning Calorimetry (DSC). All the ribbons obtained are micro crystallized. Foils are 8 mm wide and their thickness is between 60 and 90 {mu}m. Among the compositions studied, two were selected for Be/CuCrZr mock-ups brazing tests; their ribbons can be easily manipulated and their last transformations are close to 740 deg. C. The results of the braze trials on the mock-ups are also reported here. (authors)

  19. Heat transfer in flow past a continuously moving semi-infinite flat plate in transverse magnetic field with heat flux

    Digital Repository Service at National Institute of Oceanography (India)

    Murty, T.V.R.

    Thermal boundary layer on a continuously moving semi-infinite flat plate in the presence of transverse magnetic field with heat flux has been examined. Similarity solutions have been derived and the resulting equations are integrated numerically...

  20. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    Science.gov (United States)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  1. 3D CFD fluid flow and thermal analyses of a new design of plate heat exchanger

    Directory of Open Access Journals (Sweden)

    Pianko-Oprych Paulina

    2017-03-01

    Full Text Available The paper presents a Computational Fluid Dynamics (CFD numerical study for a new design of a plate heat exchanger with two different flow patterns. The impact of geometric characteristics of the two studied geometries of exchanger plates on the intensification process of heat transfer was considered. The velocity, temperature and pressure distributions along the heat exchanger were examined. The CFD results were validated against experimental data and a good agreement was achieved. The results revealed that geometrical arrangement of the plates strongly influence the fluid flow. An increase in the Reynolds number led to lowering the friction factor value and increasing the pressure drop. The configuration II of the plate heat exchanger resulted in lower outlet hot fluid temperature in comparison with the configuration I, which means improvement of heat transfer.

  2. The experiment progress of bracket brazing to SSMIC for the ITER ELM prototype coil

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Yi, E-mail: shiyi@ipp.ac.cn; Wu, Yu; Jin, Huan; Ren, Zhibin; Han, Houxiang; Qian, Jing; Qian, Li; Liu, Bo

    2014-11-15

    Highlights: • In this study, the experimental research of brackets brazing to stainless steel jacketed, Mineral Insulated Conductor (SSMIC) of the first Edge Localized Modes (ELMs) prototype coil for ITER has been made. • The technology for controlling the fluidity of silver-based brazing alloy is developed to meet the bracket brazing. • Brazing experiments to find the reason for cracks are carried out and the improved brazing technologies to restrain the cracks in the Inconel 625 jacket with silver-based alloy are developed. - Abstract: The first Edge Localized Modes (ELMs) prototype coil for International Thermonuclear Experimental Reactor (ITER) has been manufactured in the Institute of Plasma Physics, CAS (ASIPP) at 2014. The all 19 brackets need to braze to the stainless steel jacketed, Mineral Insulated Conductor (SSMIC) for transporting the nuclear heating in the brackets to the water-cooled SSMIC. Silver-based alloy is the only candidate brazing filler for the bracket brazing due to the limitation from melting point temperature and strength. In this paper, firstly, the experimental study for controlling the fluidity of silver-based brazing alloy is developed. And then, the brazing experiment of prototype bracket is introduced to develop the brazing process and some cracks in the Inconel 625 jackets surface appeared unexpectedly. The microstructures and tensile performance study of the cracked Inconel 625 jacket were made to explore the reason for cracks and the improved brazing technologies to suppress the cracks are developed. Finally, the bracket brazing experiment for the first ELM prototype coil is carried out, In spite of this, some cracks also appear in the Inconel 625 jackets.

  3. The experiment progress of bracket brazing to SSMIC for the ITER ELM prototype coil

    International Nuclear Information System (INIS)

    Shi, Yi; Wu, Yu; Jin, Huan; Ren, Zhibin; Han, Houxiang; Qian, Jing; Qian, Li; Liu, Bo

    2014-01-01

    Highlights: • In this study, the experimental research of brackets brazing to stainless steel jacketed, Mineral Insulated Conductor (SSMIC) of the first Edge Localized Modes (ELMs) prototype coil for ITER has been made. • The technology for controlling the fluidity of silver-based brazing alloy is developed to meet the bracket brazing. • Brazing experiments to find the reason for cracks are carried out and the improved brazing technologies to restrain the cracks in the Inconel 625 jacket with silver-based alloy are developed. - Abstract: The first Edge Localized Modes (ELMs) prototype coil for International Thermonuclear Experimental Reactor (ITER) has been manufactured in the Institute of Plasma Physics, CAS (ASIPP) at 2014. The all 19 brackets need to braze to the stainless steel jacketed, Mineral Insulated Conductor (SSMIC) for transporting the nuclear heating in the brackets to the water-cooled SSMIC. Silver-based alloy is the only candidate brazing filler for the bracket brazing due to the limitation from melting point temperature and strength. In this paper, firstly, the experimental study for controlling the fluidity of silver-based brazing alloy is developed. And then, the brazing experiment of prototype bracket is introduced to develop the brazing process and some cracks in the Inconel 625 jackets surface appeared unexpectedly. The microstructures and tensile performance study of the cracked Inconel 625 jacket were made to explore the reason for cracks and the improved brazing technologies to suppress the cracks are developed. Finally, the bracket brazing experiment for the first ELM prototype coil is carried out, In spite of this, some cracks also appear in the Inconel 625 jackets

  4. Modeling of the heat transfer performance of plate-type dispersion nuclear fuel elements

    Science.gov (United States)

    Ding, Shurong; Huo, Yongzhong; Yan, XiaoQing

    2009-08-01

    Considering the mutual actions between fuel particles and the metal matrix, the three-dimensional finite element models are developed to simulate the heat transfer behaviors of dispersion nuclear fuel plates. The research results indicate that the temperatures of the fuel plate might rise more distinctly with considering the particle swelling and the degraded surface heat transfer coefficients with increasing burnup; the local heating phenomenon within the particles appears when their thermal conductivities are too low. With rise of the surface heat transfer coefficients, the temperatures within the fuel plate decrease; the temperatures of the fuel plate are sensitive to the variations of the heat transfer coefficients whose values are lower, but their effects are weakened and slight when the heat transfer coefficients increase and reach a certain extent. Increasing the heat generation rate leads to elevating the internal temperatures. The temperatures and the maximum temperature differences within the plate increase along with the particle volume fractions. The surface thermal flux goes up along with particle volume fractions and heat generation rates, but the effects of surface heat transfer coefficients are not evident.

  5. Analysis of Heat Transfer in Cooling of a Hot Plate by Planar Impingement Jet

    International Nuclear Information System (INIS)

    Ahn, Dae Hwan; Kim, Dong Sik

    2009-01-01

    Water jet impingement cooling is used to remove heat from high-temperature surfaces such as hot steel plates in the steel manufacturing process (thermo-mechanical cooling process; TMCP). In those processes, uniform cooling is the most critical factor to ensure high strength steel and good quality. In this study, experiments are performed to measure the heat transfer coefficient together with the inverse heat conduction problem (IHCP) analysis for a plate cooled by planar water jet. In the inverse heat transfer analysis, spatial and temporal variations of heat transfer coefficient, with no information regarding its functional form, are determined by employing the conjugate gradient method with an adjoint problem. To estimate the two dimensional distribution of heat transfer coefficient and heat flux for planar waterjet cooling, eight thermo-couple are installed inside the plate. The results show that heat transfer coefficient is approximately uniform in the span-wise direction in the early stage of cooling. In the later stage where the forced-convection effect is important, the heat transfer coefficient becomes larger in the edge region. The surface temperature vs. heat flux characteristics are also investigated for the entire boiling regimes. In addition, the heat transfer rate for the two different plate geometries are compared at the same Reynolds number

  6. A preliminary study of cladding steel with NiTi by microwave-assisted brazing

    International Nuclear Information System (INIS)

    Chiu, K.Y.; Cheng, F.T.; Man, H.C.

    2005-01-01

    Nickel titanium (NiTi) plate of 1.2 mm thickness was successfully clad on AISI 316L stainless steel substrate by a microwave-assisted brazing process. Brazing was conducted in a multimode microwave oven in air using a copper-based brazing material in tape form. The brazing material was melted in a few minutes by microwave-induced plasma initiated by conducting wires surrounding the brazing assembly. Metallographic study by scanning-electron microscopy (SEM) and compositional analysis by energy-dispersive spectroscopy (EDS) of the brazed joint revealed metallurgical bonding formed via inter-diffusion between the brazing filler and the adjacent materials. A shear bonding strength in the range of 100-150 MPa was recorded in shear tests of the brazed joint. SEM and X-ray diffractometry (XRD) analysis for the surface of as-received NiTi plate and NiTi cladding showed similar microstructure and phase composition. Nanoindentation tests also indicated that the superelastic properties of NiTi were essentially retained. The cavitation erosion resistance of the NiTi cladding was essentially the same as that of as-received NiTi plate, and higher than that obtained in laser or TIG (tungsten-inert gas) surfacing. The high resistance could be attributed to avoidance of dilution and defect formation in the NiTi clad since the cladding did not undergo melting and solidification in the brazing process. Electrochemical tests also recorded similar corrosion resistance in both as-received NiTi and NiTi cladding. Thus, the present study indicates that microwave-assisted brazing is a simple, economical, and feasible process for cladding NiTi on 316L stainless steel for enhancing cavitation erosion resistance

  7. Annular beam shaping system for advanced 3D laser brazing

    Science.gov (United States)

    Pütsch, Oliver; Stollenwerk, Jochen; Kogel-Hollacher, Markus; Traub, Martin

    2012-10-01

    As laser brazing benefits from advantages such as smooth joints and small heat-affected zones, it has become established as a joining technology that is widely used in the automotive industry. With the processing of complex-shaped geometries, recent developed brazing heads suffer, however, from the need for continuous reorientation of the optical system and/or limited accessibility due to lateral wire feeding. This motivates the development of a laser brazing head with coaxial wire feeding and enhanced functionality. An optical system is designed that allows to generate an annular intensity distribution in the working zone. The utilization of complex optical components avoids obscuration of the optical path by the wire feeding. The new design overcomes the disadvantages of the state-of-the-art brazing heads with lateral wire feeding and benefits from the independence of direction while processing complex geometries. To increase the robustness of the brazing process, the beam path also includes a seam tracking system, leading to a more challenging design of the whole optical train. This paper mainly discusses the concept and the optical design of the coaxial brazing head, and also presents the results obtained with a prototype and selected application results.

  8. Advances in brazing science, technology and applications

    CERN Document Server

    2013-01-01

    Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing. Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, alon...

  9. Microstructure and properties of nickel base superalloy joints brazed with Ni-Cr-Co-B and BNi-1a filler metals

    Energy Technology Data Exchange (ETDEWEB)

    Zhuang, H. [Beijing Univ. of Aeronautics and Astronautics (China); Liu, W. [Dalian Railway Inst. (China). Welding Div.

    1995-12-31

    In this study, the kind and compositions of brittle phases formed in joints of a nickel-base superalloy brazed with the Ni-Cr-Co-B and BNi-1a (Ni-Cr-B-Si) filler metals were investigated. Their brittle-phase-free maximum brazing clearances (MBC) were characterized in dependence on the brazing conditions. The improvement on joint structures by post-braze heat treatment was also examined. (orig./MM)

  10. Viscous dissipation effects on heat transfer in flow past a continuous moving plate

    Digital Repository Service at National Institute of Oceanography (India)

    Soundalgekar, V.M.; Murty, T.V.R.

    The study of thermal boundary layer on taking into account the viscous dissipative heat, on a continuously moving semi-infinite flat plate is presented here.Similarity solutions are derived and the resulting equations are integrated numerically...

  11. An experimental observation of the effect of flow direction for evaporation heat transfer in plate heat exchanger

    International Nuclear Information System (INIS)

    Lin, Yueh-Hung; Li, Guang-Cheng; Yang, Chien-Yuh

    2015-01-01

    This study provides an Infrared Thermal Image observation on the evaporation heat transfer of refrigerant R-410A in plate heat exchanger with various flow arrangement and exit superheat conditions. An experimental method was derived for estimating the superheat region area of two-phase refrigerant evaporation in plate heat exchanger. The experimental results show that the superheat region area for parallel flow is much larger than that for counter flow as that estimated by Yang et al. [9]. There is an early superheated region at the central part of the plate heat exchanger for parallel flow arrangement. This effect is not significant for counter flow arrangement. The Yang et al. [9] method under estimated the superheat area approximately 40%–53% at various flow rates and degree of exit superheat. Even though the flow inside a plate heat exchanger is extremely turbulent because of the chevron flow passages, the assumption of uniform temperature distribution in the cross section normal to the bulk flow direction will cause significant uncertainties for estimating the superheat area for refrigerant evaporating in a plate heat exchanger

  12. Tensile tests and metallography of brazed AISI 316L specimens after irradiation

    International Nuclear Information System (INIS)

    Groot, P.; Franconi, E.

    1994-01-01

    Stainless steel type 316L tensile specimens were vacuum brazed with three kinds of alloys: BNi-5, BNi-6, and BNi-7. The specimens were irradiated up to 0.7 dpa at 353 K in the High Flux Reactor at JRC Petten, the Netherlands. Tensile tests were performed at a constant displacement rate of 10 -3 s -1 at room temperature in the ECN hot cell facility. BNi-5 brazed specimens showed ductile behaviour. Necking and fractures were localized in the plate material. BNi-6 and BNi-7 brazed specimens failed brittle in the brazed zone. This was preceded by uniform deformation of the plate material. Tensile test results of irradiated specimens showed higher stresses due to radiation hardening and a reduction of the elongation of the plate material compared to the reference. SEM examination of the irradiated BNi-6 and BNi-7 fracture surfaces showed nonmetallic phases. These phases were not found in the reference specimens. ((orig.))

  13. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME.

  14. Brazing technology of Ti alloy/stainless steel dissimilar metal joint at system integrated modular advanced reactor

    International Nuclear Information System (INIS)

    Kwon, Sang Chul; Kim, Sung Ho; Kim, Yong Wan; Kim, Jong In

    2001-02-01

    For the technoldogy development of brazing Ti alloy to stainless steel joints used at SMART, the status of brazing technology development, brazing processes, and the brazing technology of Ti alloy and stainless steel are reviewed. Because fusion welding process cannot be applied due to the formation of intermetallic compounds in the weld metal, brazing joint was selected at the design. The joint part is assembled with a thread composed with male part of Ti alloy tube and female part of stainless tube. The gap in the thread will be filled with brazing filler metal. However, brittle Ti-Fe intermetallic compounds are formed at the surface of stainless steel through the diffusion of Ti at the melt. Brazing conditions should be set-up to reduce the formation of intermetallic compounds. For that, 3 kinds of Ag filler metals were selected as the candidates and heating will be done with induction and electric furnaces. Through measuring of joint strength according to the control of pre- and post-braze treatment, heating rate and heating time, optimal brazing method will be fixed. To qualify the brazing procedure and performance and to check defects in final product, the inspection plan will be established according to the req2wuirements of AWS and ASME

  15. Performance of a LiBr water absorption chiller operating with plate heat exchangers

    OpenAIRE

    Vega Blázquez, Mercedes de; Almendros Ibáñez, José Antonio; Ruiz, G.

    2006-01-01

    This paper studies the performance of a lithium bromide water absorption chiller operating with plate heat exchangers (PHE). The overall heat transfer coefficients in the desorber, the condenser and the solution heat recoverer are calculated using the correlations provided in the literature for evaporation, condensation and liquid to liquid heat transfer in PHEs. The variable parameters are the external driving temperatures. In the desorber, the inlet temperature of the hot fluid ranges from ...

  16. Experimental study of a water-mist jet issuing normal to a heated flat plate

    Directory of Open Access Journals (Sweden)

    Vouros Andreas

    2016-01-01

    Full Text Available A parametric experimental study on the development of a round jet spray impacting a smooth, heated, flat plate has been accomplished. The main objective of this effort was to provide information characterizing the flow structure of a developing mist jet, issuing vertically towards an upward facing, horizontal heated plate, by means of simultaneous droplet size and velocity measurements. Phase Doppler Anemometry was used, providing also information on liquid volume flux. The fine spray of small atomized droplets (0.5-5.0 μm, was generated using a medical nebulizer. Two low Reynolds number jets (Re=2952, 3773 issuing from a cylindrical pipe have been tested. The distance between the jets’ exit and the plate was 50 cm. A stainless steel non-magnetic flat plate of dimensions 1000x500x12mm3 was used as target wall. Constant heat flux boundary conditions were established during measurements. Results indicate that the heat flux from the plate is influencing the evolution of the spray jet, diminishing its velocity and turbulence. Average droplet sizes are affected little by the heat flux, although for the non-heated sprays, droplet sizes increase at locations very close to the plate. A significant effect on droplet volume flow rate is also reported.

  17. Finding Brazing Voids by Holography

    Science.gov (United States)

    Galluccio, R.

    1986-01-01

    Vibration-induced interference fringes reveal locations of defects. Holographic apparatus used to view object while vibrated ultrasonically. Interference fringes in hologram reveal brazing defects. Holographic technique locates small voids in large brazed joints. Identifies unbrazed regions 1 in. to second power (6 cm to the second power) or less in area.

  18. Experiences with the ASDEX neutralizer plates and construction of water-cooled plates for long-pulse heating

    International Nuclear Information System (INIS)

    Rapp, H.; Niedermeyer, H.; Kornherr, M.

    1987-01-01

    After dismantling of the titanium neutralizer plates inspection yielded satisfactory status of flat areas whereas edges and curved shapes were heavily melted. At the inner plates of the lower divertor strongly focused melting and cutting was found which is caused by fast electrons. These electrons are continuously produced. The production mechanism is not yet clear but runaway processes can be excluded. With long-pulse additional heating of 6 MW/10s as planned for ASDEX in 1987, the total energy delivered to the plasma will increase by a factor of 30. Therefore new water-cooled neutralizer plates have been constructed which consist of a copper-steel compound. The construction principle and the topology of the cooling circuits is presented

  19. Study Effect of Central Rectangular Perforation on the Natural Convection Heat Transfer in an Inclined Heated Flat Plate

    Directory of Open Access Journals (Sweden)

    Kadhum Audaa Jehhef

    2015-09-01

    Full Text Available Anumerical solutions is presented to investigate the effect of inclination angle (θ , perforation ratio (m and wall temperature of the plate (Tw on the heat transfer in natural convection from isothermal square flat plate up surface heated (with and without concentrated hole. The flat plate with dimensions of (128 mm length × (64 mm width has been used five with square models of the flat plate that gave a rectangular perforation of (m=0.03, 0.06, 0.13, 0.25, 0.5. The values of angle of inclination were (0o, 15o 30o 45o 60o from horizontal position and the values of wall temperature (50oC, 60 oC, 70 oC, 90 oC, 100oC. To investigate the temperature, boundary layer thickness and heat flux distributions; the numerical computation is carried out using a very efficient integral method to solve the governing equation. The results show increase in the temperature gradient with increase in the angle of inclination and the high gradient and high heat transfer coefficients located in the external edges of the plate, for both cases: with and without holed plate. There are two separation regions of heat transfer in the external edge and the internal edges. The boundary layer thickness is small in the external edge and high in the center of the plate and it decreases as the inclination angle of plate increases. Theoretical results are compared with previous result and it is found that the Nusslet numbers in the present study are higher by (22 % than that in the previous studies. And the results show good agreement in range of Raleigh number from 105 to 106.

  20. Feasibility study on development of plate-type heat exchanger for BWR plants

    International Nuclear Information System (INIS)

    Ohyama, Nobuhiro; Suda, Kenichi; Ogata, Hiroshi; Matsuda, Shinichi; Nagasaka, Kazuhiro; Fujii, Toshi; Nozawa, Toshiya; Ishihama, Kiyoshi; Higuchi, Tomokazu

    2004-01-01

    In order to apply plate-type heat exchanger to RCW, TCW and FPC system in BWR plants, heat test and seismic test of RCW system heat exchanger sample were carried out. The results of these tests showed new design plate-type heat exchanger satisfied the fixed pressure resistance and seismic resistance and keep the function. The evaluation method of seismic design was constructed and confirmed by the results of tests. As anti-adhesion measure of marine organism, an ozone-water circulation method, chemical-feed method and combination of circulation of hot water and air bubbling are useful in place of the chlorine feeding method. Application of the plate-type heat exchanger to BWR plant is confirmed by these investigations. The basic principles, structure, characteristics, application limit and reliability are stated. (S.Y.)

  1. Orifice jet brazing process development, qualification, and initial application

    International Nuclear Information System (INIS)

    1971-05-01

    Experiments were carried out to develop acceptable procedures for brazing molybdenum alloy orifices to fuel element channel inlets of the NERVA R-1 reactor core. Results achieved with various procedures are described, and qualification tests of the selected process are documented. The recommended procedure includes preplacing of Au-Ni-Cr alloy washers and induction heating to 1600 0 F, holding two minutes, heating further to 2400 0 F, holding one minute, and allowing to cool. Inert atmosphere is used, and fixturing maintains proper positioning of the orifices. Leak testing of the joints has demonstrated reproducibly satisfactory sealing. Repair brazing is feasible if needed. (auth)

  2. Theoretical and experimental investigation of wickless heat pipes flat plate solar collector with cross flow heat exchanger

    International Nuclear Information System (INIS)

    Hussein, H.M.S.

    2007-01-01

    In this work, a wickless heat pipes flat plate solar collector with a cross flow heat exchanger was investigated theoretically and experimentally under the meteorological conditions of Cairo, Egypt. The author's earlier simulation program of wickless heat pipes flat plate solar water heaters was modified to be valid for the present type of wickless heat pipes solar collector by including the solution of the dimensionless governing equations of the present analysis. For verifying the modified simulation program, a wickless heat pipes flat plate solar collector with a cross flow heat exchanger was designed, constructed, and tested at different meteorological conditions and operating parameters. These parameters include different cooling water mass flow rates and different inlet cooling water temperatures. The comparison between the experimental results and their corresponding simulated ones showed considerable agreement. Under different climatic conditions, the experimental and theoretical results showed that the optimal mass flow rate is very close to the ASHRAE standard mass flow rate for testing conventional flat plate solar collectors. Also, the experimental and theoretical results indicated that the number of wickless heat pipes has a significant effect on the collector efficiency

  3. Transient thermal stresses in an orthotropic finite rectangular plate due to arbitrary surface heat-generations

    International Nuclear Information System (INIS)

    Sugano, Y.

    1980-01-01

    The transient thermal stresses in an orthotropic finite rectangular plate due to arbitrary surface heat-generations on two edges are studied by means of the Airy stress function. The purposes of this paper are to present a method of determing the transient thermal stresses in an orthographic rectangular plate with four edges of distinct thermal boundary condition of the third kind which exactly satisfy the traction-free conditions of shear stress over all boundaries including four corners of the plate, and to consider the effects of the anisotropies of material properties and the convective heat transfer on the upper and lower surfaces on the thermal stress distribution. (orig.)

  4. Open Channel Natural Convection Heat Transfer on a Vertical Finned Plate

    International Nuclear Information System (INIS)

    Park, Joo Hyun; Heo, Jeong Hwan; Chung, Bum Jin

    2013-01-01

    The natural convection heat transfer of vertical plate fin was investigated experimentally. Heat transfer systems were replaced by mass-transfer systems, based on the analogy concept. The experimental results lie within the predictions of the existing heat transfer correlations of plate-fin for the natural convections. An overlapped thermal boundary layers caused increasing heat transfer, and an overlapped momentum boundary layers caused decreasing heat transfer. As the fin height increases, heat transfer was enhanced due to increased inflow from the open side of the fin spacing. When fin spacing and fin height are large, heat transfer was unaffected by the fin spacing and fin height. Passive cooling by natural convection becomes more and more important for the nuclear systems as the station black out really happened at the Fukushima NPPs. In the RCCS (Reactor Cavity Cooling System) of a VHTR (Very High Temperature Reactor), natural convection cooling through duct system is adopted. In response to the stack failure event, extra cooling capacity adopting the fin array has to be investigated. The finned plate increases the surface area and the heat transfer increases. However, the plate of fin arrays may increase the pressure drop and the heat transfer decreases. Therefore, in order to enhance the passive cooling with fin arrays, the parameters for the fin arrays should be optimized. According to Welling and Wooldridge, a natural convection on vertical plate fin is function of Gr, Pr, L, t, S, and H. The present work investigated the natural convection heat transfer of a vertical finned plate with varying the fin height and the fin spacing. In order achieve high Rayleigh numbers, an electroplating system was employed and the mass transfer rates were measured using a copper sulfate electroplating system based on the analogy concept

  5. CFD SIMULATION OF THE HEAT TRANSFER PROCESS IN A CHEVRON PLATE HEAT EXCHANGER USING THE SST TURBULENCE MODEL

    Directory of Open Access Journals (Sweden)

    Jan Skočilas

    2015-08-01

    Full Text Available This paper deals with a computational fluid dynamics (CFD simulation of the heat transfer process during turbulent hot water flow between two chevron plates in a plate heat exchanger. A three-dimensional model with the simplified geometry of two cross-corrugated channels provided by chevron plates, taking into account the inlet and outlet ports, has been designed for the numerical study. The numerical model was based on the shear-stress transport (SST k-! model. The basic characteristics of the heat exchanger, as values of heat transfer coefficient and pressure drop, have been investigated. A comparative analysis of analytical calculation results, based on experimental data obtained from literature, and of the results obtained by numerical simulation, has been carried out. The coefficients and the exponents in the design equations for the considered plates have been arranged by using simulation results. The influence on the main flow parameters of the corrugation inclination angle relative to the flow direction has been taken into account. An analysis of the temperature distribution across the plates has been carried out, and it has shown the presence of zones with higher heat losses and low fluid flow intensity.

  6. Use of refractory-metal alloys in the Next European Torus divertor design, and comparative study of mechanical properties after disruptive heat loads or brazing and ageing treatment

    International Nuclear Information System (INIS)

    Moons, Frans; Falbriard, Patricia; Nicolas, Guy; Faron, Robert

    1990-01-01

    A limited comparative study of ten refractory metals and alloys has been made to evaluate materials for use in the divertor element of the Next European Torus (NET). Tensile tests up to 800 0 C were performed on sintered molybdenum, wrought molybdenum, Z6 (Mo-ZrO 2 ), Mo-5Re, Mo-41Re, sintered tungsten, wrought tungsten, W-5Re, and W-26Re, in delivery state and after ageing for 10 days at 600 0 C; the 10 days of ageing simulated the integrated divertor lifetime. Slow bend tests were done from room temperature to 800 0 C and 600 0 C respectively on samples of refractory metal previously brazed to graphite or to copper; the brazing process was representative of part of the manufacturing process. Finally, impact tests up to 800 0 C were carried out on samples disposed to high-energy flux deposition of 3 or 15 MJ m -2 by laser; this was to simulate the energy deposition that might occur on the material during a plasma disruption. The resulting ranking of materials is of course criteria-dependent, but generally speaking Mo-41Re scored the best as 'engineering' material, followed by TZM. (author)

  7. High temperature brazing of reactor materials

    International Nuclear Information System (INIS)

    Orlov, A.V.; Nechaev, V.A.; Rybkin, B.V.; Ponimash, I.D.

    1990-01-01

    Application of high-temperature brazing for joining products of such materials as molybdenum, tungsten, zirconium, beryllium, magnesium, nickel and aluminium alloys, graphite ceramics etc. is described. Brazing materials composition and brazed joints properties are presented. A satisfactory strength of brazed joints is detected under reactor operation temperatures and coolant and irradiation effect

  8. Forced convection heat transfer correlation for finned plates in a duct

    International Nuclear Information System (INIS)

    Chae, Myeong-Seon; Moon, Je-Young; Chung, Bum-Jin

    2014-01-01

    Forced convection heat transfer experiments were conducted for plate-fin in a duct using various fin spacing, fin height, duct width, Reynolds number for Prandtl numbers 2,014. Based upon analogy concept, mass transfer rate were measured instead of heat transfer rates. The heat transfer rates were enhanced with the increase of fin height and decrease of fin spacing as they increase the heat transfer area. Meanwhile, heat transfer rates were impaired with the increase of the duct width as the bypass flows increased to tip clearance region. Forced convection heat transfer correlations were developed for laminar and turbulent flow conditions and for narrow and wide ducts. The work draws attention to the tip clearance on the heat transfer of the finned plate in a duct. (author)

  9. New Configurations of Micro Plate-Fin Heat Sink to Reduce Coolant Pumping Power

    DEFF Research Database (Denmark)

    Kolaei, Alireza Rezania; Rosendahl, Lasse

    2012-01-01

    the optimum heat sink configuration. The particular focus of this study is to reduce the coolant mass flow rate by considering the thermal resistances of the heat sinks and, thereby, to reduce the coolant pumping power in the system. The threedimensional governing equations for the fluid flow and the heat......The thermal resistance of heat exchangers has a strong influence on the electric power produced by a thermoelectric generator (TEG). In this work, a real TEG device is applied to three configurations of micro plate-fin heat sink. The distance between certain microchannels is varied to find...... heat sink configurations reduces the coolant pumping power in the system....

  10. Importance of crevices formed between tubes and tube plate for the operational behaviour of heat exchangers

    International Nuclear Information System (INIS)

    Achten, N.; Herbsleb, G.; Wieling, N.

    1986-01-01

    It must be guaranteed by construction and manufacture of heat exchangers that primary and secondary medium are completely separated from each other. When this requirement is fullfilled, the operational use of heat exchangers can be impaired by corrosion reactions within the crevice formed between tube and tube plate which may result in corrosion damage. The various techniques which are in use to connect tubes and tube plate and which are described in the present report, must be valued with respect to the tightness of the connection as well as to the formation of crevices between tubes and tube plate. Corrosion resistant copperbase alloys and stainless steels are the most important materials which are in use for the construction of heat exchangers. The mechanisms of crevice corrosion with unalloyed and low alloy carbon steels, stainless steels, and mixed connections between tube and tube plate with these materials are described in detail. Crevice corrosion may be caused also by the formation of galvanic cells between materials of differing electrochemical response. Furthermore, the concentration of aggressive media in crevices between tubes and tube plate can lead to corrosion damage of heat exchanger tubes. For the service operation of heat exchangers without any hazard of corrosion damage in crevices between tubes and tube plate, such crevices must be avoided by proper construction and manufacture. As a model for suitable measures to avoid crevices, the manufacture of steam generators for PWR's is described. (orig.) [de

  11. Brazing graphite to graphite

    International Nuclear Information System (INIS)

    Peterson, G.R.

    1976-01-01

    Graphite is joined to graphite by employing both fine molybdenum powder as the brazing material and an annealing step that together produce a virtually metal-free joint exhibiting properties similar to those found in the parent graphite. Molybdenum powder is placed between the faying surfaces of two graphite parts and melted to form molybdenum carbide. The joint area is thereafter subjected to an annealing operation which diffuses the carbide away from the joint and into the graphite parts. Graphite dissolved by the dispersed molybdenum carbide precipitates into the joint area, replacing the molybdenum carbide to provide a joint of graphite

  12. The study of development of welded compact plate heat exchanger for high temperature and pressure

    International Nuclear Information System (INIS)

    Park, Jae Hong; Lim, Hyug; Kim, Jung Kyu; Cho, Sung Youl; Kwon, Oh Boong

    2009-01-01

    In view of space saving, the design of more compact heat exchangers is relatively important. Also, to meet the demand for saving energy and resources today, manufacturers are trying to enhance efficiency and reduce the size and weight of heat exchangers. Over the past decade, there has been tremendous advancement in the manufacturing technology of high efficiency heat exchangers. This has allowed the use of smaller and high performance heat exchangers. Consequently, the use of smaller and high performance heat exchanger becomes popular in the design of heat exchangers. Welded compact plate heat exchanger is used in high temperature and pressure. In the design of heat exchanger, it is necessary to understand the heat transfer characteristics, so performance data are provided to help design of this type heat exchanger.

  13. The combined effects of wall longitudinal heat conduction and inlet fluid flow maldistribution in crossflow plate-fin heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Ranganayakulu, C. [Aeronautical Development Agency, Bangalore (India); Seetharamu, K.N. [School of Mechanical Engineering, Univ. of Southern Malaysia (KCP), Tronoh (Malaysia)

    2000-05-01

    An analysis of a crossflow plate-fin compact heat exchanger, accounting for the combined effect of two-dimensional longitudinal heat conduction through the exchanger wall and nonuniform inlet fluid flow distribution on both hot and cold fluid sides is carried out using a finite element method. Using the fluid flow maldistribution models, the exchanger effectiveness and its deterioration due to the combined effects of longitudinal heat conduction and flow nonuniformity are calculated for various design and operating conditions of the exchanger. It was found that the performance deteriorations are quite significant in some typical applications due to the combined effects of wall longitudinal heat conduction and inlet fluid flow nonuniformity on crossflow plate-fin heat exchanger. (orig.)

  14. Free convection flow of some fractional nanofluids over a moving vertical plate with uniform heat flux and heat source

    Science.gov (United States)

    Azhar, Waqas Ali; Vieru, Dumitru; Fetecau, Constantin

    2017-08-01

    Free convection flow of some water based fractional nanofluids over a moving infinite vertical plate with uniform heat flux and heat source is analytically and graphically studied. Exact solutions for dimensionless temperature and velocity fields, Nusselt numbers, and skin friction coefficients are established in integral form in terms of modified Bessel functions of the first kind. These solutions satisfy all imposed initial and boundary conditions and reduce to the similar solutions for ordinary nanofluids when the fractional parameters tend to one. Furthermore, they reduce to the known solutions from the literature when the plate is fixed and the heat source is absent. The influence of fractional parameters on heat transfer and fluid motion is graphically underlined and discussed. The enhancement of heat transfer in such flows is higher for fractional nanofluids in comparison with ordinary nanofluids. Moreover, the use of fractional models allows us to choose the fractional parameters in order to get a very good agreement between experimental and theoretical results.

  15. Numerical investigation of heat transfer enhancement by carbon nano fibers deposited on a flat plate

    NARCIS (Netherlands)

    Pelevic, Nikola; van der Meer, Theo

    2013-01-01

    Numerical simulations of flow and heat transfer have been performed for flow over a plate surface covered with carbon nano fibers (CNFs). The CNFs influence on fluid flow and heat transfer has been investigated. Firstly, a stochastic model for CNFs deposition has been explained. Secondly, the

  16. Internal (Annular) and Compressible External (Flat Plate) Turbulent Flow Heat Transfer Correlations.

    Energy Technology Data Exchange (ETDEWEB)

    Dechant, Lawrence [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Smith, Justin [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2016-01-01

    Here we provide a discussion regarding the applicability of a family of traditional heat transfer correlation based models for several (unit level) heat transfer problems associated with flight heat transfer estimates and internal flow heat transfer associated with an experimental simulation design (Dobranich 2014). Variability between semi-empirical free-flight models suggests relative differences for heat transfer coefficients on the order of 10%, while the internal annular flow behavior is larger with differences on the order of 20%. We emphasize that these expressions are strictly valid only for the geometries they have been derived for e.g. the fully developed annular flow or simple external flow problems. Though, the application of flat plate skin friction estimate to cylindrical bodies is a traditional procedure to estimate skin friction and heat transfer, an over-prediction bias is often observed using these approximations for missile type bodies. As a correction for this over-estimate trend, we discuss a simple scaling reduction factor for flat plate turbulent skin friction and heat transfer solutions (correlations) applied to blunt bodies of revolution at zero angle of attack. The method estimates the ratio between axisymmetric and 2-d stagnation point heat transfer skin friction and Stanton number solution expressions for sub-turbulent Reynolds numbers %3C1x10 4 . This factor is assumed to also directly influence the flat plate results applied to the cylindrical portion of the flow and the flat plate correlations are modified by

  17. Numerical Methods for Plate Forming by Line Heating

    DEFF Research Database (Denmark)

    Clausen, Henrik Bisgaard

    2000-01-01

    Few researchers have addressed so far the topic Line Heating in the search for better control of the process. Various methods to help understanding the mechanics have been used, including beam analysis approximation, equivalent force calculation and three-dimensional finite element analysis. I...... consider here finite element methods to model the behaviour and to predict the heating paths....

  18. Analysis on High Temperature Aging Property of Self-brazing Aluminum Honeycomb Core at Middle Temperature

    Directory of Open Access Journals (Sweden)

    ZHAO Huan

    2016-11-01

    Full Text Available Tension-shear test was carried out on middle temperature self-brazing aluminum honeycomb cores after high temperature aging by micro mechanical test system, and the microstructure and component of the joints were observed and analyzed using scanning electron microscopy and energy dispersive spectroscopy to study the relationship between brazing seam microstructure, component and high temperature aging properties. Results show that the tensile-shear strength of aluminum honeycomb core joints brazed by 1060 aluminum foil and aluminum composite brazing plate after high temperature aging(200℃/12h, 200℃/24h, 200℃/36h is similar to that of as-welded joints, and the weak part of the joint is the base metal which is near the brazing joint. The observation and analysis of the aluminum honeycomb core microstructure and component show that the component of Zn, Sn at brazing seam is not much affected and no compound phase formed after high temperature aging; therefore, the main reason for good high temperature aging performance of self-brazing aluminum honeycomb core is that no obvious change of brazing seam microstructure and component occurs.

  19. Heat transfer in porous medium embedded with vertical plate: Non-equilibrium approach - Part A

    Energy Technology Data Exchange (ETDEWEB)

    Badruddin, Irfan Anjum [Dept. of Mechanical Engineering, University of Malaya, Kuala Lumpur, 50603 (Malaysia); Quadir, G. A. [School of Mechatronic Engineering, University Malaysia Perlis, Pauh Putra, 02600 Arau, Perlis (Malaysia)

    2016-06-08

    Heat transfer in a porous medium embedded with vertical flat plate is investigated by using thermal non-equilibrium model. Darcy model is employed to simulate the flow inside porous medium. It is assumed that the heat transfer takes place by natural convection and radiation. The vertical plate is maintained at isothermal temperature. The governing partial differential equations are converted into non-dimensional form and solved numerically using finite element method. Results are presented in terms of isotherms and streamlines for various parameters such as heat transfer coefficient parameter, thermal conductivity ratio, and radiation parameter.

  20. Heat transfer in porous medium embedded with vertical plate: Non-equilibrium approach - Part A

    International Nuclear Information System (INIS)

    Badruddin, Irfan Anjum; Quadir, G. A.

    2016-01-01

    Heat transfer in a porous medium embedded with vertical flat plate is investigated by using thermal non-equilibrium model. Darcy model is employed to simulate the flow inside porous medium. It is assumed that the heat transfer takes place by natural convection and radiation. The vertical plate is maintained at isothermal temperature. The governing partial differential equations are converted into non-dimensional form and solved numerically using finite element method. Results are presented in terms of isotherms and streamlines for various parameters such as heat transfer coefficient parameter, thermal conductivity ratio, and radiation parameter

  1. Effect of Liquid/Vapour Maldistribution on the Performance of Plate Heat Exchanger Evaporators

    DEFF Research Database (Denmark)

    Jensen, Jonas Kjær; Kærn, Martin Ryhl; Ommen, Torben Schmidt

    2015-01-01

    Plate heat exchangers are often applied as evaporators in industrial refrigeration and heat pump systems. In the design and modelling of such heat exchangers the flow and liquid/vapour distribution is often assumed to be ideal. However, maldistribution may occur and will cause each channel...... to behave differently due to the variation of the mass flux and vapour quality. To evaluate the effect of maldistribution on the performance of plate heat exchangers, a numerical model is developed in which the mass, momentum and energy balances are applied individually to each channel, including suitable...... correlations for heat transfer and pressure drop. The flow distribution on both the refrigerant and secondary side is determined based on equal pressure drop while the liquid/vapour distribution is imposed to the model. Results show that maldistribution may cause up to a 25 % reduction of the overall heat...

  2. Assessing braze quality in the actively cooled Tore Supra phase III outboard pump limiter

    International Nuclear Information System (INIS)

    Hygren, R.; Lutz, T.; Miller, J.

    1994-01-01

    This paper discusses the assessment of quality of brazing of pyrolytic graphite (PG) armor brazed to copper tubes in Tore Supra's Phase III Outboard Pump Limiter (OPL). The limiter head is a bank of 14 water-cooled copper tubes with several hundred brazed PG tiles. Braze quality was first assessed through pre-service qualification testing of individual copper/tiles assemblies. The quality of brazes was evaluated using (non-destructive) transient heating (open-quotes hot waterclose quotes) tests performed in the high temperature, high pressure flow loop at Sandia's Plasma Materials Test Facility. The surface temperatures of tiles were monitored with an infra-red (IR) camera as water at 120 degrees C water at about 2.07 MPa (300 psi) passed through a tube assembly initially at 30 degrees C. For tiles with braze voids or cracks, the surface temperatures lagged behind those of adjacent well bonded tiles. Temperature lags were correlated with flaw sizes observed during repairs using a detailed 2-D heat transfer analyses. open-quotes Badclose quotes tiles, i.e., temperature lags of 10-20 degrees C depending upon tile's size, were easy to detect and, when removed, revealed braze voids of roughly 50% of the joint area. 11 of the 14 tubes were rebrazed after bad tiles were detected and removed. Three tubes were re-brazed twice

  3. Heat adaptation of bioabsorbable craniofacial plates: a critical review of science and technology.

    Science.gov (United States)

    Pietrzak, William S

    2009-11-01

    Bioabsorbable fixation plates often require adaptation to the bone. This is typically accomplished by heating the plates to above the glass transition temperature and placing the softened plates against the bone or a prebent template until cool. Upon cooling, the plates regain stiffness and can be attached to bone to obtain anatomic fixation. This procedure is both efficient and effective and has been used throughout the craniofacial skeleton. There are many types of equipment available to heat the plates, each with advantages and disadvantages. Although a conceptually simple process, there are several nuances that have been reported in the literature, including transient effects on plate mechanical properties, memory effects, differences between wet and dry heating, and others. Upon the backdrop of the overwhelming clinical success of heat adaptation, this review critically evaluates the method and provides a comprehensive examination and explanation of the basic science and technology involved. This should help give surgeons a better understanding of the process that can help improve their use and further advance the technology.

  4. An innovative plate heat exchanger of enhanced compactness

    International Nuclear Information System (INIS)

    Vitillo, Francesco; Cachon, Lionel; Reulet, Philippe; Laroche, Emmanuel; Millan, Pierre

    2015-01-01

    In the framework of CEA R&D program to develop the Advanced Sodium Technological Reactor for Industrial Demonstration (ASTRID), the present work aims to demonstrate the industrial interest of an innovative compact heat exchanger technology. In fact, one of the main innovations of the ASTRID reactor could be the use of a Brayton Gas-power conversion system, in order to avoid the energetic sodium–water interaction that might occur if a traditional Rankine cycle was used. The present work aims to study the thermal-hydraulic performance of the innovative compact heat exchanger concept. Hence, thanks to a trustful numerical model, friction factor and heat transfer correlations are obtained. Then, a global compactness comparison strategy is proposed, taking into account design constraints. Finally, it is demonstrated that the innovative heat exchanger concept is more compact then other already industrial technologies of interest, showing that is can be considered to warrant serious consideration for future ASTRID design as well as for any industrial application that needs very compact heat exchanger technologies. - Highlights: • We propose a new innovative compact heat exchanger technology. • We provide thermal-hydraulic correlations for designers. • We provide a comparison strategy with existing technologies. • We demonstrate the industrial interest of the innovative concept

  5. Brazing copper to dispersion-strengthened copper

    Science.gov (United States)

    Ryding, David G.; Allen, Douglas; Lee, Richard H.

    1996-11-01

    The advanced photon source is a state-of-the-art synchrotron light source that will produce intense x-ray beams, which will allow the study of smaller samples and faster reactions and processes at a greater level of detail than has ben possible to date. The beam is produced by using third- generation insertion devices in a 7-GeV electron/positron storage ring that is 1,104 meters in circumference. The heat load from these intense high-power devices is very high, and certain components must sustain total heat loads of 3 to 15 kW and heat fluxes of 30 W/mm$_2). Because the beams will cycle on and off many times, thermal shock and fatigue will be a problem. High heat flux impinging on a small area causes a large thermal gradient that results in high stress. GlidCop, a dispersion-strengthened copper, is the desired design material because of its high thermal conductivity and superior mechanical properties as compared to copper and its alloys. GlidCop is not amenable to joining by fusion welding, and brazing requires diligence because of high diffusivity. Brazing procedures were developed using optical and scanning electron microscopy.

  6. Unsteady free convection MHD flow between two heated vertical parallel plates in induced magnetic field

    International Nuclear Information System (INIS)

    Chakraborty, S.; Borkakati, A.K.

    1999-01-01

    An unsteady viscous incompressible free convection flow of an electrically conducting fluid between two heated vertical parallel plates is considered in presence of a uniform magnetic field applied transversely to the flow. The approximate analytical solutions for velocity, induced field and temperature distributions are obtained for small and large magnetic Reynolds number. The skin-friction on the two plates are obtained and plotted graphically. The problem is extended for thermometric case. (author)

  7. Radiation Effects on the Flow and Heat Transfer over a Moving Plate in a Parallel Stream

    International Nuclear Information System (INIS)

    Ishak, Anuar

    2009-01-01

    Effects of thermal radiation on the steady laminar boundary layer flow over a moving plate in a moving fluid is investigated. Under certain conditions, the present problem reduces to the classical Blasius and Sakiadis problems. It is found that dual solutions exist when the plate and the fluid move in the opposite directions. Moreover, the existence of thermal radiation is to reduce the heat transfer rate at the surface. (fundamental areas of phenomenology (including applications))

  8. Numerical analysis of thermal deformation in laser beam heating of a steel plate

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chao; Kim, Yong-Rae; Kim, Jae-Woong [Yeungnam University, Kyongsan (Korea, Republic of)

    2017-05-15

    Line heating is a widely used process for plate forming or thermal straightening. Flame heating and induction heating are the traditional heating processes used by industry for line heating. However, these two heating processes are ineffective when used on small steel plates. Thus, the laser beam heating with various power profiles were carried out in this study. A comparison of numerical simulation results and experimental results found a significant difference in the thermal deformation when apply a different power profile of laser beam heating. The one-sinusoid power profile produced largest thermal deformation in this study. The laser beam heating process was simulated by established a combined heat source model, and simulated results were compared with experimental results to confirm the model’s accuracy. The mechanism of thermal deformation was investigated and the effects of model parameters were studied intensively with the finite element method. Thermal deformation was found to have a significant relationship with the amount of central zone plastic deformation. Scientists and engineers could use this study’s verified model to select appropriate parameters in laser beam heating process. Moreover, by using the developed laser beam model, the analysis of welding residual stress or hardness could also be investigated from a power profile point of view.

  9. Effect of evaporation section and condensation section length on thermal performance of flat plate heat pipe

    International Nuclear Information System (INIS)

    Wang Shuangfeng; Chen Jinjian; Hu Yanxin; Zhang Wei

    2011-01-01

    Flat plate heat pipes (FPHPs) are one of the available technologies to deal with the high density electronic cooling problem due to their high thermal conductivity, reliability, and low weight penalty. A series of experiments were performed to investigate the effect of evaporation and condensation length on thermal performance of flat plate heat pipes. In the experiments, the FPHP had heat transfer length of 255 mm and width of 25 mm, and pure water was used as the working fluid. The results show that comparing to vapor chamber, the FPHP could realize long-distance heat transfer; comparing to the traditional heat pipe, the FPHP has large area contact with heat sources; the thermal resistance decreased and the heat transfer limit increased with the increase of evaporation section length; the FPHP would dry out at a lower heating power with the increase of condensation section length, which indicated that the heat transfer limit decreased, but the evaporator temperature also decreased; when the condensation section length approached to evaporation section length, the FPHP had a better thermal performance. - Highlights: → A strip sintered FPHP is proposed and tested. → The total heat transfer length reaches 255 mm → The efficiency of heat transport reaches 94.4%. → When the condensation section length approached to evaporation section length, the FPHP has better overall performance.

  10. Numerical Study of Compact Plate-Fin Heat Exchanger for Rotary-Vane Gas Refrigeration Machine

    Directory of Open Access Journals (Sweden)

    V. V. Trandafilov

    2017-10-01

    Full Text Available Plate-fin heat exchangers are widely used in refrigeration technique. They are popular because of their compactness and excellent heat transfer performance. Here we present a numerical model for the development, research and optimization of a plate-fin heat exchanger for a rotary-vane gas refrigeration machine. The method of analysis by graphic method of plate - fin heat exchanger is proposed. The model describes the effects of secondary parameters such as axial thermal conductivity through a metal matrix of the heat exchanger. The influence of geometric parameters and heat transfer coefficient is studied. Graphs of dependences of length, efficiency of a fin and pressure drop in a heat exchanger on the thickness of the fin and the number of fins per meter are obtained. To analyze the results of numerical simulation, the heat exchanger was designed in the Aspen HYSYS program. The simulation results show that the total deviation from the proposed numerical model is not more than 15%. 

  11. Joining of beryllium by braze welding technique: preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Banaim, P.; Abramov, E. [Ben-Gurion Univ. of the Negev, Beersheba (Israel); Zalkind, S.; Eden, S.

    1998-01-01

    Within the framework of some applications, there is a need to join beryllium parts to each other. Gas Tungsten Arc Braze Welds were made in beryllium using 0.3 mm commercially Aluminum (1100) shim preplaced at the joint. The welds exhibited a tendency to form microcracks in the Fusion Zone and Heat Affected Zone. All the microcracks were backfilled with Aluminum. (author)

  12. New Configurations of Micro Plate-Fin Heat Sink to Reduce Coolant Pumping Power

    Science.gov (United States)

    Rezania, A.; Rosendahl, L. A.

    2012-06-01

    The thermal resistance of heat exchangers has a strong influence on the electric power produced by a thermoelectric generator (TEG). In this work, a real TEG device is applied to three configurations of micro plate-fin heat sink. The distance between certain microchannels is varied to find the optimum heat sink configuration. The particular focus of this study is to reduce the coolant mass flow rate by considering the thermal resistances of the heat sinks and, thereby, to reduce the coolant pumping power in the system. The three-dimensional governing equations for the fluid flow and the heat transfer are solved using the finite-volume method for a wide range of pressure drop laminar flows along the heat sink. The temperature and the mass flow rate distribution in the heat sink are discussed. The results, which are in good agreement with previous computational studies, show that using suggested heat sink configurations reduces the coolant pumping power in the system.

  13. Development of a micro-heat exchanger with stacked plates using LTCC technology

    Directory of Open Access Journals (Sweden)

    E. Vásquez-Alvarez

    2010-09-01

    Full Text Available A green ceramic tape micro-heat exchanger was developed using Low Temperature Co-fired Ceramics technology (LTCC. The device was designed by using Computational Aided Design software and simulations were made using a Computational Fluid Dynamics package (COMSOL Multiphysics to evaluate the homogeneity of fluid distribution in the microchannels. Four geometries were proposed and simulated in two and three dimensions to show that geometric details directly affect the distribution of velocity in the micro-heat exchanger channels. The simulation results were quite useful for the design of the microfluidic device. The micro-heat exchanger was then constructed using the LTCC technology and is composed of five thermal exchange plates in cross-flow arrangement and two connecting plates, with all plates stacked to form a device with external dimensions of 26 x 26 x 6 mm³.

  14. Mixed convective heat transfer from a vertical plate embedded

    Indian Academy of Sciences (India)

    Abstract. The effect of melting and solute dispersion on heat and mass transfer in non-Darcy fluid flow over a vertical surface has been studied numerically in the present article. The flow is assumed to be laminar and steady state. Using similarity transformations, the governing boundary layer equations are transformed into ...

  15. Maximal near-field radiative heat transfer between two plates

    Science.gov (United States)

    Nefzaoui, Elyes; Ezzahri, Younès; Drévillon, Jérémie; Joulain, Karl

    2013-09-01

    Near-field radiative transfer is a promising way to significantly and simultaneously enhance both thermo-photovoltaic (TPV) devices power densities and efficiencies. A parametric study of Drude and Lorentz models performances in maximizing near-field radiative heat transfer between two semi-infinite planes separated by nanometric distances at room temperature is presented in this paper. Optimal parameters of these models that provide optical properties maximizing the radiative heat flux are reported and compared to real materials usually considered in similar studies, silicon carbide and heavily doped silicon in this case. Results are obtained by exact and approximate (in the extreme near-field regime and the electrostatic limit hypothesis) calculations. The two methods are compared in terms of accuracy and CPU resources consumption. Their differences are explained according to a mesoscopic description of nearfield radiative heat transfer. Finally, the frequently assumed hypothesis which states a maximal radiative heat transfer when the two semi-infinite planes are of identical materials is numerically confirmed. Its subsequent practical constraints are then discussed. Presented results enlighten relevant paths to follow in order to choose or design materials maximizing nano-TPV devices performances.

  16. The influence analysis of addition number of plate to heat exchanger performance of TRIGA 2000 reactor

    International Nuclear Information System (INIS)

    Henky P Rahardjo; V I S Wardhani

    2007-01-01

    In order to reduce the existing bubble in the core of Bandung TRIGA 2000 reactor during its operation above 1000 kW, was done by increasing the effectivity of the heat exchanger (HE). One of the methods for increasing this effectivity is done by adding the number of plate to heat exchanger. To get an appropriate number of plate to be added on achieving its requirement, the analysis to know how the comparison of its performance on variation of addition the number of plate, is needed. The analysis was done by using the NTU-Effectivity method. The variables which influence its effectivity was obtained from the operational experiences since of the year 2000 until 2005. Besides that, it was assumed that the properties of working fluid had not much changed on its temperature and its pressure and small fouling deposit on the plate of HE. The results show that generally the addition of the number of plate would increase the effectivity of the heat exchanger. But for the low flow rate of the primary(600 gpm) and the high flow rate of the secondary(6000 gpm), a little bit of increasing effectivity was obtained for the addition the number of plate, and the effectivity had been reached to above 98%. (author)

  17. Numerical Model on Frost Height of Round Plate Fin Used for Outdoor Heat Exchanger of Mobile Electric Heat Pumps

    Directory of Open Access Journals (Sweden)

    Moo-Yeon Lee

    2012-01-01

    Full Text Available The objective of this study is to provide the numerical model for prediction of the frost growth of the round plate fin for the purpose of using it as a round plate fin-tube heat exchanger (evaporator under frosting conditions. In this study, numerical model was considering the frost density change with time, and it showed better agreement with experimental data of Sahin (1994 than that of the Kim model (2004 and the Jonse and Parker model (1975. This is because the prediction on the frost height with time was improved by using the frost thermal conductivity reflecting the void fraction and density of ice crystal with frost growth. Therefore, the developed numerical model could be used for frosting performance prediction of the round plate fin-tube heat exchanger.

  18. Thermally stable diamond brazing

    Science.gov (United States)

    Radtke, Robert P [Kingwood, TX

    2009-02-10

    A cutting element and a method for forming a cutting element is described and shown. The cutting element includes a substrate, a TSP diamond layer, a metal interlayer between the substrate and the diamond layer, and a braze joint securing the diamond layer to the substrate. The thickness of the metal interlayer is determined according to a formula. The formula takes into account the thickness and modulus of elasticity of the metal interlayer and the thickness of the TSP diamond. This prevents the use of a too thin or too thick metal interlayer. A metal interlayer that is too thin is not capable of absorbing enough energy to prevent the TSP diamond from fracturing. A metal interlayer that is too thick may allow the TSP diamond to fracture by reason of bending stress. A coating may be provided between the TSP diamond layer and the metal interlayer. This coating serves as a thermal barrier and to control residual thermal stress.

  19. Natural convection in a water tank with a heated horizontal plate facing downward

    International Nuclear Information System (INIS)

    Yang, Sun Kyoo; Jung, Moon Kee; Helmut Hoffmann

    1995-01-01

    Experimental and computational studies were carried out to investigate the natural convection of the single phase flow in a tank with a heated horizontal plate facing downward. This is a simplified model for investigations of the influence of a core melt at the bottom of a reactor vessel on the thermal hydraulic behavior in a water filled cavity surrounding the vessel. In this case the vessel is simulated by a hexahedron insulated box with a heated plate horizontally mounted at the bottom of the box. The box with the heated plate is installed in a water filled hexahedron tank. Coolers are immersed in the U-type water volume between the box and the tank. Although the multicomponent flows exist more probably below the heated plate in reality, present study concentrates on the single phase flow in a first step prior to investigating the complicated multicomponent thermal hydraulic phenomena. In the present study, in order to get a better understanding for the natural convection characteristics below the heated plate, the velocity and temperature are measured by LDA(Laser Doppler Anemometry) and thermocouples, respectively. And flow fields are visualized by taking pictures of the flow region with suspended particles. The results show the occurrence of a very effective circulation of the fluid in the whole flow area as the heater and coolers are put into operation. In the remote region below the heated plate the flow is nearly stagnant, and a remarkable temperature stratification can be observed with very thin thermal boundary. Analytical predictions using the FLUTAN code show a reasonable matching of the measured velocity fields. 18 figs., 2 tabs., 18 refs. (Author)

  20. Adiabatic surface thermometer for improved production braze quality

    International Nuclear Information System (INIS)

    Dittbenner, G.R.

    1975-01-01

    An adiabatic surface thermometer was developed to control automatically the critical temperature-time cycle of a production vacuum-brazing process. Investigations revealed that optimum braze-joint strength required precise control of the brazing temperature. Spot-welded thermocouples could not be used because the spot welds cause surface damage. This thermometer touches the surface and uses a differential thermocouple and heater to measure surface temperature without heat flow, thereby eliminating large errors caused by conduction losses common to conventional spring-loaded thermocouples. Temperatures in air or vacuum are measured to 800 0 C with errors less than 5 0 C. This thermometer has minimized the rejection of production parts, resulting in a cost saving to the U. S. Energy Research and Development Administration

  1. Heat transfer enhancement in a turbulent natural convection boundary layer along a vertical flat plate

    International Nuclear Information System (INIS)

    Tsuji, Toshihiro; Kajitani, Tsuyoshi; Nishino, Tatsuhiko

    2007-01-01

    An experimental study on heat transfer enhancement for a turbulent natural convection boundary layer in air along a vertical flat plate has been performed by inserting a long flat plate in the spanwise direction (simple heat transfer promoter) and short flat plates aligned in the spanwise direction (split heat transfer promoter) with clearances into the near-wall region of the boundary layer. For a simple heat transfer promoter, the heat transfer coefficients increase by a peak value of approximately 37% in the downstream region of the promoter compared with those in the usual turbulent natural convection boundary layer. It is found from flow visualization and simultaneous measurements of the flow and thermal fields with hot- and cold-wires that such increase of heat transfer coefficients is mainly caused by the deflection of flows toward the outer region of the boundary layer and the invasion of low-temperature fluids from the outer region to the near-wall region with large-scale vortex motions riding out the promoter. However, heat transfer coefficients for a split heat transfer promoter exhibit an increase in peak value of approximately 60% in the downstream region of the promoter. Flow visualization and PIV measurements show that such remarkable heat transfer enhancement is attributed to longitudinal vortices generated by flows passing through the clearances of the promoter in addition to large-scale vortex motions riding out the promoter. Consequently, it is concluded that heat transfer enhancement of the turbulent natural convection boundary layer can be substantially achieved in a wide area of the turbulent natural convection boundary layer by employing multiple column split heat transfer promoters. It may be expected that the heat transfer enhancement in excess of approximately 40% can be accomplished by inserting such promoters

  2. MHD Boundary Layer Slip Flow and Heat Transfer over a Flat Plate

    International Nuclear Information System (INIS)

    Bhattacharyya, Krishnendu; Mukhopadhyay, Swati; Layek, G. C.

    2011-01-01

    An analysis of magnetohydrodynamic (MHD) boundary layer flow and heat transfer over a flat plate with slip condition at the boundary is presented. A complete self-similar set of equations are obtained from the governing equations using similarity transformations and are solved by a shooting method. In the boundary slip condition no local similarity occurs. Velocity and temperature distributions within the boundary layer are presented. Our analysis reveals that the increase of magnetic and slip parameters reduce the boundary layer thickness and also enhance the heat transfer from the plate. (fundamental areas of phenomenology(including applications))

  3. Maximal near-field radiative heat transfer between two plates

    OpenAIRE

    Nefzaoui, Elyes; Ezzahri, Younès; Drevillon, Jérémie; Joulain, Karl

    2013-01-01

    International audience; Near-field radiative transfer is a promising way to significantly and simultaneously enhance both thermo-photovoltaic (TPV) devices power densities and efficiencies. A parametric study of Drude and Lorentz models performances in maximizing near-field radiative heat transfer between two semi-infinite planes separated by nanometric distances at room temperature is presented in this paper. Optimal parameters of these models that provide optical properties maximizing the r...

  4. The influence of flow maldistribution on the performance of inhomogeneous parallel plate heat exhangers

    DEFF Research Database (Denmark)

    Nielsen, Kaspar Kirstein; Engelbrecht, Kurt; Bahl, Christian R.H.

    2013-01-01

    of 50 random stacks having equal average channel thicknesses with 20 channels each are used to provide a statistical base. The standard deviation of the stacks is varied as are the flow rate (Reynolds number) and the thermal conductivity of the solid heat exchanger material. It is found that the heat...... transfer performance of inhomogeneous stacks of parallel plates may be reduced significantly due to the maldistribution of the fluid flow compared to the ideal homogeneous case. The individual channels experience different flow velocities and this further induces an inter-channel thermal cross talk.......The heat transfer performance of inhomogeneous parallel plate heat exchangers in transient operation is investigated using an established model. A performance parameter, denoted the Nusselt-scaling factor, is used as benchmark and calculated using a well-established single blow technique. A sample...

  5. On the pressure drop in Plate Heat Exchangers used as desorbers in absorption chillers

    International Nuclear Information System (INIS)

    Garcia-Hernando, N.; Almendros-Ibanez, J.A.; Ruiz, G.; Vega, M. de

    2011-01-01

    The influence of the pressure drop in Plate Heat Exchangers (PHE) in the boiling temperature of LiBr-H 2 O and NH 3 -H 2 O solutions is studied. For the NH 3 -H 2 O solution, the pressure drop-temperature saturation relationship estates that high pressure drops can be allowed in the solution with negligible changes in the saturation temperature, and in the PHE performance. Besides, in the case of the LiBr-H 2 O solution, as the working pressure is usually very low, the analysis of the pressure drop must be taken as a main limiting parameter for the use of Plate Heat Exchangers as vapour generators. In this case, the pressure drop may considerably change the boiling temperature of the solution entering the heat exchanger and therefore a higher heating fluid temperature may be required. A guideline to design these systems is proposed.

  6. On the pressure drop in Plate Heat Exchangers used as desorbers in absorption chillers

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Hernando, N.; de Vega, M. [Energy System Engineering (ISE), Departamento de Ingenieria Termica y de Fluidos, Universidad Carlos III de Madrid, Avda. Universidad, 30, 28911 Leganes, Madrid (Spain); Almendros-Ibanez, J.A. [Escuela de Ingenieros Industriales de Albacete, Departamento de Mecanica Aplicada e Ingenieria de Proyectos, Universidad de Castilla La Mancha, Campus Universitario s/n, 02071 Albacete (Spain); Renewable Energy Research Institute, c/de la Investigacion s/n, 02071 Albacete (Spain); Ruiz, G. [Energy Efficiency and Renewables Department, Tecnicas Reunidas S.A., C/Arapiles No. 13, 10a, 28015 Madrid (Spain)

    2011-02-15

    The influence of the pressure drop in Plate Heat Exchangers (PHE) in the boiling temperature of LiBr-H{sub 2}O and NH{sub 3}-H{sub 2}O solutions is studied. For the NH{sub 3}-H{sub 2}O solution, the pressure drop-temperature saturation relationship estates that high pressure drops can be allowed in the solution with negligible changes in the saturation temperature, and in the PHE performance. Besides, in the case of the LiBr-H{sub 2}O solution, as the working pressure is usually very low, the analysis of the pressure drop must be taken as a main limiting parameter for the use of Plate Heat Exchangers as vapour generators. In this case, the pressure drop may considerably change the boiling temperature of the solution entering the heat exchanger and therefore a higher heating fluid temperature may be required. A guideline to design these systems is proposed. (author)

  7. Numerical Investigation of Jet Impingement Heat Transfer on a Flat plate

    Directory of Open Access Journals (Sweden)

    Asem Nabadavis

    2016-12-01

    Full Text Available The numerical investigation emphasizes on studying the heat transfer characteristics when a high velocity air jet impinges upon a flat plate having constant heat flux. Numerical analysis has been conducted by solving conservation equations of momentum, mass and energy with two equations based k- ε turbulence model to determine the wall temperature and Nu of the plate considering the flow to be incompressible. It was found from the investigation that the heat transfer rate increases with the increase of Reynolds number of the jet (Rej. It was also found that there is an optimum value for jet distance to nozzle diameter ratio (H/d for maximum heat transfer when all the other parameters were kept fixed. Similar results as above were found when two jets of air were used instead of one jet keeping the mass flow rate constant. For a two jets case it was also found that heat transfer rate over the surface increases when the jets are inclined outward compared to vertical and inward jets and also there exists an optimum angle of jet for maximum heat transfer. Further investigation was carried out for different jetto-jet separation distance for a twin jet impingement model where it was noted that heat transfer is more distributed in case of larger values of L and the rate of heat transfer increases as the separation between the jet increases till a certain point after which the rate of heat transfer decreases.

  8. High-temperature brazing, present situation and development trends - brazing alloys

    International Nuclear Information System (INIS)

    Lugscheider, E.

    1980-01-01

    The range of application of high-temperature brazing is described. The process is defined. High-temperature nickel-base brazing alloys (alloying constituents, types of products. properties of the brazing alloys) and high-temperature brazing alloys for special metals and ceramics are dealt with. (orig.) [de

  9. Performance test of miniature heat exchangers with microchannels

    International Nuclear Information System (INIS)

    Hong, Yong Ju; Koh, Deuk Yong

    2005-01-01

    Etched microchannel heat exchanger, a subfield within MEMS, has high heat flux capability. This capability makes microchannels well-suited for a wide variety of application of cooling and chemical reaction. In this study, counter flow type miniature heat exchangers, which have flat metal plates with chemically etched microchannels, were manufactured by brazing method. Four type of the heat exchangers, which have straight microchannels, wavy shape microchannels, pin-fin channels and serpentine shape microchannels, were investigated to compare their thermal and hydraulic performance. Gas to gas heat exchange experiments were performed to measure the pressure drop and effectiveness of the heat exchangers at given gas flow rates and temperature difference

  10. Gas-Flame Brazing of Metals

    National Research Council Canada - National Science Library

    Asinovskaya, G

    1964-01-01

    ...), with subsequent crystallization of the latter, is called brazing or soldering; according to the Webster definition, brazing properly applies only to high- temperature soldering, soldering both to high and low-temperature work...

  11. On a non-linear problem posed by the temperature determination in an electrically heated plate

    International Nuclear Information System (INIS)

    Gerber, R.

    1958-01-01

    Let us consider a flat plate, electrically heated, with one face thermally insulated and the other face isothermal. It is shown that a two-dimensional perturbation of the insulated face has no influence on the temperature of this face. (author) [fr

  12. The flow in an oil/water plate heat exchanger for the automotive industry

    OpenAIRE

    Lozano , A.; Barreras , F.; Fueyo , N.; Santodomingo , S.

    2008-01-01

    The flow in an oil/water plate heat exchanger for the automotive industry correspondence: Corresponding author. Tel.: +34976716463; fax: +34976716456. (Lozano, A.) (Lozano, A.) LITEC/CSIC--> , Mar?'a de Luna 10--> , 50018--> , Zaragoza--> - SPAIN (Lozano, A.) SPAIN (Lozano, A.) LITEC/CSIC--> , Mar?'a de Luna 10--> , 50018--> , Zaragoza--> - S...

  13. Unsteady free convection MHD flow between two heated vertical parallel conducting plates

    International Nuclear Information System (INIS)

    Sanyal, D.C.; Adhikari, A.

    2006-01-01

    Unsteady free convection flow of a viscous incompressible electrically conducting fluid between two heated conducting vertical parallel plates subjected to a uniform transverse magnetic field is considered. The approximate analytical solutions for velocity, induced field and temperature distribution are obtained for small and large values of magnetic Reynolds number. The problem is also extended to thermometric case. (author)

  14. Heat conduction in a plate-type fuel element with time-dependent boundary conditions

    International Nuclear Information System (INIS)

    Faya, A.J.G.; Maiorino, J.R.

    1981-01-01

    A method for the solution of boundary-value problems with variable boundary conditions is applied to solve a heat conduction problem in a plate-type fuel element with time dependent film coefficient. The numerical results show the feasibility of the method in the solution of this class of problems. (Author) [pt

  15. Performance measurement of plate fin heat exchanger by exploration: ANN, ANFIS, GA, and SA

    Directory of Open Access Journals (Sweden)

    A.K. Gupta

    2017-01-01

    Full Text Available An experimental work is conducted on counter flow plate fin compact heat exchanger using offset strip fin under different mass flow rates. The training, testing, and validation set of data has been collected by conducting experiments. Next, artificial neural network merged with Genetic Algorithm (GA utilized to measure the performance of plate-fin compact heat exchanger. The main aim of present research is to measure the performance of plate-fin compact heat exchanger and to provide full explanations. An artificial neural network predicted simulated data, which verified with experimental data under 10–20% error. Then, the authors examined two well-known global search techniques, simulated annealing and the genetic algorithm. The proposed genetic algorithm and Simulated Annealing (SA results have been summarized. The parameters are impartially important for good results. With the emergence of a new data-driven modeling technique, Neuro-fuzzy based systems are established in academic and practical applications. The neuro-fuzzy interference system (ANFIS has also been examined to undertake the problem related to plate-fin heat exchanger performance measurement under various parameters. Moreover, Parallel with ANFIS model and Artificial Neural Network (ANN model has been created with emphasizing the accuracy of the different techniques. A wide range of statistical indicators used to assess the performance of the models. Based on the comparison, it was revealed that technical ANFIS improve the accuracy of estimates in the small pool and tropical ANN.

  16. Experimental and Numerical Investigation of Forced Convection Heat Transfer in Heat Sink with Rectangular Plates at Varying Inclinations on Vertical Base

    Science.gov (United States)

    Patil, Harshal Bhauso; Dingare, Sunil Vishnu

    2018-03-01

    Heat exchange upgrade is a vital territory of research area. Utilization of reasonable systems can bring about noteworthy specialized points of interest coming about reserve funds of cost. Rectangular plates are viewed as best balance arrangement utilized for heat exchange improvement. This gives an enlargement strategy to heat exchange with beginning of limit layer and vortex development. To assess and look at the rate of heat exchange enhancement by rectangular plate fins with differing inclinations (0°-30°-60°), shifting Re and heat supply under forced convection are the principle destinations of this study. The study is done by fluctuating introductions of fins with various inclinations, input heat supply and Re under forced convection. The coefficient of heat transfer increments observed with the expansion in air speed for all the examined designs. The coefficient of the heat transfer is discovered higher at the edge of introduction of fins at 30° for inline arrangement and 0° for staggered arrangement. Looking at both the arrangements, it is discovered that the heat transfer coefficient in 0° fin staggered arrangement is about 17% higher than 30° inline arrangement and 76% higher than the vertical plate fin. For plate fin heat sink, boundary layer formation and growth results in decrease of the coefficient of heat transfer in forced convection. This issue is overcome by accommodating some rectangular fins on the plate fin. It brings about increment of heat transfer coefficient of the RPFHS under the states of trial factors. As indicated by past research, it is discovered that examination of the plate fin heat sink with various sorts of fins for horizontal orientation is done yet but this investigation expects to discover the upgrade of transfer coefficient of plate fin heat sink for its vertical position with rectangular plates at different inclinations under the shifting scopes of heat input supply, fin arrangements and Reynolds number (Re).

  17. Structural Performance of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2017-02-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S- N curve, providing a design curve for any joint configuration in fatigue solicitation.

  18. Brazing process in nuclear fuel element fabrication

    International Nuclear Information System (INIS)

    Katam, K.; Sudarsono

    1982-01-01

    The purpose of the brazing process is to join the spacers and pads of fuel pins, so that the process is meant as a soldering technique and not only as a hardening or reinforcing process such as in common brazing purposes. There are some preliminary processes before executing the brazing process such as: materials preparation, sand blasting, brazing metal coating tack welding the spacers and pads on the fuel cladding. The metal brazing used is beryllium in strip form which will be evaporated in vacuum condition to coat the spacers and pads. The beryllium vapor and dust is very hazardous to the workers, so all the line process of brazing needs specials safety protection and equipment to protect the workers and the processing area. Coating process temperature is 2470 deg C with a vacuum pressure of 10 -5 mmHg. Brazing process temperature process is 1060 deg C with a vacuum pressure of 10 -6 mmHg. The brazing process with beryllium coating probably will give metallurgical structural change in the fuel cladding metal at the locations of spacers and pads. The quality of brazing is highly influenced by and is depending on the chemical composition of the metal and the brazing metal, materials preparations, temperature, vacuum pressure, time of coating and brazing process. The quality control of brazing could be performed with methods of visuality geometry, radiography and metallography. (author)

  19. Transmission of heat from a flat plate to a fluid flowing at a high velocity

    Science.gov (United States)

    Crocco, Luigi

    1932-01-01

    The writer, starting with the consideration of the hydrodynamic and thermodynamic equations for the turbulent boundary layer of a flat plate when it is necessary to take into account the heat produced by friction, arrives at the conclusion that the transmission of the heat follows the same law that is valid when the frictional heat is negligible, provided the temperature of the fluid is considered to be that which the fluid would reach if arrested adiabatically. It is then shown how the same law holds good for faired bodies, and some applications of the law are made to the problems of flight at very high speeds.

  20. Deriving guidelines for the design of plate evaporators in heat pumps using zeotropic mixtures

    DEFF Research Database (Denmark)

    Mancini, Roberta; Zühlsdorf, Benjamin; Jensen, Jonas Kjær

    2018-01-01

    This paper presents a derivation of design guidelines for plate heat exchangers used for evaporation of zeotropic mixtures in heat pumps. A mapping of combined heat exchanger and cycle calculations for different combinations of geometrical parameters and working fluids allowed estimating the trade....... It was found that the pressure drop limit leading to infeasible designs was dependent on the working fluid, thereby making it impossible to define a guideline based on maximum allowable pressure drops. It was found that economically feasible designs could be obtained by correlating the vapour Reynolds number...

  1. Unsteady Hydromagnetic Flow of Radiating Fluid Past a Convectively Heated Vertical Plate with the Navier Slip

    Directory of Open Access Journals (Sweden)

    O. D. Makinde

    2014-01-01

    Full Text Available This paper investigates the unsteady hydromagnetic-free convection of an incompressible electrical conducting Boussinesq’s radiating fluid past a moving vertical plate in an optically thin environment with the Navier slip, viscous dissipation, and Ohmic and Newtonian heating. The nonlinear partial differential equations governing the transient problem are obtained and tackled numerically using a semidiscretization finite difference method coupled with Runge-Kutta Fehlberg integration technique. Numerical data for the local skin friction coefficient and the Nusselt number have been tabulated for various values of parametric conditions. Graphical results for the fluid velocity, temperature, skin friction, and the Nusselt number are presented and discussed. The results indicate that the skin friction coefficient decreases while the heat transfer rate at the plate surface increases as the slip parameter and Newtonian heating increase.

  2. A Numerical Study on Laminar Free Convection between Vertical Flat Plates with Symmetric Heating

    Directory of Open Access Journals (Sweden)

    Ameer A. Jadoaa

    2012-06-01

    Full Text Available The development of free convection in a viscous fluid between heated plates is investigated. The basic governing continuity, momentum, and energy equations are solved numerically by finite difference method. Results are obtained for the variations of Nusselt number, velocity, temperature, and pressure throughout the flow field assuming the fluid to enter the channel with ambient temperature and a flat velocity profile. The flow and heat-transfer characteristics of the channel are studied and a development height established. Heating plate condition is (C.W.T and C.H.F. An correlation equation has been deduced for the average Nusselt number as a function of Rayligt number. A comparison is made between the results of this theoretical investigation and theoretical work of (Bodoia, J.R 1962[1].

  3. Three-dimensional inverse transient heat transfer analysis of thick functionally graded plates

    Energy Technology Data Exchange (ETDEWEB)

    Haghighi, M.R. Golbahar; Malekzadeh, P. [Department of Mechanical Engineering, School of Engineering, Persian Gulf University, Bushehr 75168 (Iran); Eghtesad, M. [Department of Mechanical Engineering, School of Engineering, Shiraz University, Shiraz 71348-51154 (Iran); Necsulescu, D.S. [Department of Mechanical Engineering, Faculty of Engineering, University of Ottawa, Ottawa, Ontario (Canada)

    2009-03-15

    In this paper, a three-dimensional transient inverse heat conduction (IHC) procedure is presented to estimate the unknown boundary heat flux of thick functionally graded (FG) plates. For this purpose, the conjugate gradient method (CGM) in conjunction with adjoint problem is used. A recently developed three-dimensional efficient hybrid method is employed to solve variable-coefficient initial-boundary-value differential equations of direct problem as a part of the inverse solution. The accuracy of the inverse analysis is examined by simulating the exact and noisy data for problems with different types of boundary conditions and material properties. In addition to rectangular domain, skew plates are considered. The results obtained show good accuracy for the estimation of boundary heat fluxes. (author)

  4. Heat transfer analysis to investigate the core catcher plate assembly in SFR

    International Nuclear Information System (INIS)

    Patil, Swapnil; Sharma, Anil Kumar; Velusamy, K.; Nashine, B.K.; Selvaraj, P.

    2015-01-01

    Severe accident scenario in Sodium Cooled Fast Reactor (SFR) is the major concern for public acceptance. After severe accident, the molten core continuously generates substantial decay heat. However, an in-vessel core catcher plate is provided to remove the decay heat passively. The numerical investigation of pool hydraulics phenomena in sodium pool of typical Indian SFR has been carried out. The debris may form a heap with different angle over the core catcher plate due to molten fuel density and interaction force. Therefore, the debris bed with different heap angle has been analyzed for steady and transient state conditions. The governing equation of fluid flow and heat transfer are solved by finite volume method based solver with the k-ε turbulent model. The time period Δ for which temperature is exceeding above safety limit with different debris heap angle have been established. (author)

  5. Brazing of AlN to SiC by a Pr silicide: Physicochemical aspects

    Energy Technology Data Exchange (ETDEWEB)

    Koltsov, A. [SIMAP - UMR CNRS 5266, INP Grenoble-UJF, Domaine Universitaire, BP 75, 1130 rue de la Piscine, 38402 Saint Martin d' Heres, Cedex (France)], E-mail: alexey.koltsov@arcelor.com; Hodaj, F.; Eustathopoulos, N. [SIMAP - UMR CNRS 5266, INP Grenoble-UJF, Domaine Universitaire, BP 75, 1130 rue de la Piscine, 38402 Saint Martin d' Heres, Cedex (France)

    2008-11-15

    In view of their very different thermomechanical properties, joining of metals to ceramics by brazing is usually performed by means of one or more interlayers. In a recent investigation AlN was chosen as interlayer material for brazing SiC to a superalloy. The aim of the present study is to determine an alloy with a high melting point (close to 1200 deg. C) enabling brazing of AlN to SiC. Two types of experiments are performed with a Si-17 at.% Pr eutectic alloy (T{sub m} = 1212 deg. C): sessile drop experiments to determine wetting and brazing of AlN and SiC plates to determine gap filling. Experiments are carried out in high vacuum to promote deoxidation. Interfacial reactivity, joint microstructure and type of failure occurring during cooling are examined by optical and scanning electron microscopy.

  6. Brazing of AlN to SiC by a Pr silicide: Physicochemical aspects

    International Nuclear Information System (INIS)

    Koltsov, A.; Hodaj, F.; Eustathopoulos, N.

    2008-01-01

    In view of their very different thermomechanical properties, joining of metals to ceramics by brazing is usually performed by means of one or more interlayers. In a recent investigation AlN was chosen as interlayer material for brazing SiC to a superalloy. The aim of the present study is to determine an alloy with a high melting point (close to 1200 deg. C) enabling brazing of AlN to SiC. Two types of experiments are performed with a Si-17 at.% Pr eutectic alloy (T m = 1212 deg. C): sessile drop experiments to determine wetting and brazing of AlN and SiC plates to determine gap filling. Experiments are carried out in high vacuum to promote deoxidation. Interfacial reactivity, joint microstructure and type of failure occurring during cooling are examined by optical and scanning electron microscopy

  7. A solution for the Graetz problem in parallel plates, with axial heat conduction in the fluid and in the wall

    International Nuclear Information System (INIS)

    Biage, M.

    1983-04-01

    A heat transfer problem in parallel plates with infinite with has been solved, with axial heat conduction in the fluid and in the wall, considering steady-state laminar flow for a Newtonian fluid and a fully developed velocity profile. The duct consists of an infinite inicial part, insulated on both plates, an intermediale part of finite length, with a prescribed heat flux in the upper plate and insulated on the botton plate, and by another infinite part also insulated on both plates. The problem has been solved by a numerical combination of the integral equation method and the variational method. Both, the performance of the numerical technique employed and results obtained are analyzed in this work. It is demostrated that the heat conduction in the wall significantly modifies the heat transfer parameters. (Author) [pt

  8. Investigation of one-dimensional heat flow in a solarflat plate collector with sun tracing system

    Directory of Open Access Journals (Sweden)

    H Samimi Akhijahani

    2016-09-01

    Full Text Available Introduction Drying is one of the most common methods for storing food and agricultural products. During drying process, free water that causes the growth of microorganisms and spoilage of products is removed from the product. There are several methods for drying of agricultural products. one of the most important methods of investment is drying by using sunlight. Iran is situated at 25- 43oE longitude and mean solar radiation is about 4.9 kwh.m-2.d-1. Because of the proper solar radiations in 95% of the agricultural areas in Iran, solar drying is widely used for drying of fruits and vegetables. The use of solar dryer causes saving in energy consumption and processing costs for drying of products in farms and gardens. Several researchers investigated heat transfer and heat flow in dryers. Selection of appropriate method was carried out for drying of agricultural products using heat pump. Experiments were done and mathematical relationships were estimated to obtain correlation parameters between Reynolds number and Nusselt number for the three cases of solar dryer (cabinet, indirect and combination.The best working conditions were determined for three types of solar collectors (flat, finned and corrugated. In this study, the process of heat transfer and heat transfer coefficient of a solar dryer with and without rotation of absorber plate was compared. Materials and Methods The experiments were conducted in Azarshahr, East Azarbayjan province, Iran in September 2014. Newton's law of thermodynamic was used to analyze the working condition of solar absorber. For this purpose the absorber plate was divided into four equal parts. According to the thermal equations and related boundary conditions as well as the relationship between heat transfer coefficient and the temperature gradient, equation 1 for the Nusselet number obtained: 1 Beside the relationship between Nusselt number and heat transfer coefficient is defined as equation 2: 2 Finally

  9. Comparison of shell-and-tube with plate heat exchangers for the use in low-temperature organic Rankine cycles

    International Nuclear Information System (INIS)

    Walraven, Daniël; Laenen, Ben; D’haeseleer, William

    2014-01-01

    Highlights: • Binary cycles for low-temperature heat sources are investigated. • Shell-and-tube and plate heat exchangers are modeled. • System optimization of the cycle variables and heat exchanger geometry. • ORCs with plate heat exchangers obtain in most cases higher efficiencies. - Abstract: Organic Rankine cycles (ORCs) can be used for electricity production from low-temperature heat sources. These ORCs are often designed based on experience, but this experience will not always lead to the most optimal configuration. The ultimate goal is to design ORCs by performing a system optimization. In such an optimization, the configuration of the components and the cycle parameters (temperatures, pressures, mass flow rate) are optimized together to obtain the optimal configuration of power plant and components. In this paper, the configuration of plate heat exchangers or shell-and-tube heat exchangers is optimized together with the cycle configuration. In this way every heat exchanger has the optimum allocation of heat exchanger surface, pressure drop and pinch-point-temperature difference for the given boundary conditions. ORCs with plate heat exchangers perform mostly better than ORCs with shell-and-tube heat exchangers, but one disadvantage of plate heat exchangers is that the geometry of both sides is the same, which can result in an inefficient heat exchanger. It is also shown that especially the cooling-fluid inlet temperature and mass flow have a strong influence on the performance of the power plant

  10. Natural convection in an asymmetrically heated vertical channel with an adiabatic auxiliary plate

    International Nuclear Information System (INIS)

    Taieb, Soumaya; Hatem, Laatar Ali; Balti, Jalloul

    2013-01-01

    The effect of an auxiliary plate on natural convection in an asymmetrically heated channel is studied numerically in laminar regime. The computational procedure is made by solving the unsteady two dimensional Navier-Stokes and energy equations. This nonlinear system is integrated by a finite volume approach and then solved in time using the projection method, allowing the decoupling pressure from velocity. More than hundred simulations are performed to determine the best positions of the auxiliary plate that enhance the induced mass flow and the heat transfer rate for modified Rayleigh numbers ranging from Ra m = 10 2 to Ra m = 10 5 . Contour maps are plotted and then used to precise the enhancement rates of the mass flow and the heat transfer for any position of the auxiliary plate in the channel. The numerical results (velocity, pressure and temperature fields) provide detailed information about the evolution of the flow structure according to the geometry considered in this study. In addition, they permit to explain why the mass flow rate and Nusselt number are enhanced for certain positions of the auxiliary plate and are on the contrary deteriorated for others. (authors)

  11. Progress towards RF heated steady-state plasma operations on LHD by employing ICRF heating methods and improved divertor plates

    International Nuclear Information System (INIS)

    Kumazawa, R.; Mutoh, T.; Saito, K.

    2008-10-01

    A long pulse plasma discharge experiment was carried out using RF heating power in the Large Helical Device (LHD), a currentless magnetic confining system. Progress in long pulse operation is summarized since the 10th experimental campaign (2006). A scaling relation of the plasma duration time to the applied RF power has been derived from the experimental data so far collected. It indicates that there exists a critical divertor temperature and consequently a critical RF heating power P RFcrit =0.65 MW. The area on the graph of the duration time versus the RF heating power was extended over the scaling relation by replacing divertor plates with new ones with better heat conductivity. The cause of the plasma collapse at the end of the long pulse operation was found to be the penetration of metal impurities. Many thin flakes consisting of heavy metals and graphite in stratified layers were found on the divertor plates and it was thought that they were the cause of impurity metals penetrating into the plasma. In a simulation involving injecting a graphite-coated Fe pellet to the plasma it was found that 230 Eμm in the diameter of the Fe pellet sphere was the critical size which led the plasma to collapse. A mode-conversion heating method was examined in place of the minority ICRF heating which has been employed in almost all the long-pulse plasma discharges. It was found that this method was much better from the viewpoint of achieving uniformity of the plasma heat load to the divertors. It is expected that P RFcrit will be increased by using the mode-conversion heating method. (author)

  12. Brazing and diffusion bonding processes as available repair techniques for gas turbine blades and nozzles

    International Nuclear Information System (INIS)

    Mazur, Z.

    1997-01-01

    The conventionally welding methods are not useful for repair of heavily damaged gas turbine blades and nozzles. It includes thermal fatigue and craze cracks, corrosion, erosion and foreign object damage, which extend to the large areas. Because of required extensive heat input and couponing, it can cause severe distortion of the parts and cracks in the heat affected zone, and can made the repair costs high. For these cases, the available repair methods of gas turbine blades and nozzles, include brazing and diffusion bonding techniques are presented. Detailed analysis of the brazing and diffusion bonding processes applied for gas turbine blades repair with all elements which presented. Detailed analysis of the brazing and diffusion bonding processes applied for gas turbine blades repair with all elements which have influence to get sound joint is carried out. Depend of kind of blades and nozzle damage or deterioration registered a different methods of brazing and diffusion bonding applicability is presented. (Author) 65 refs

  13. Study on minimum heat-flux point during boiling heat transfer on horizontal plates

    International Nuclear Information System (INIS)

    Nishio, Shigefumi

    1985-01-01

    The characteristics of boiling heat transfer are usually shown by the boiling curve of N-shape having the maximum and minimum points. As for the limiting heat flux point, that is, the maximum point, there have been many reports so far, as it is related to the physical burn of heat flux-controlling type heating surfaces. But though the minimum heat flux point is related to the quench point as the problems in steel heat treatment, the core safety of LWRs, the operational stability of superconducting magnets, the start-up characteristics of low temperature machinery, the condition of vapor explosion occurrence and so on, the systematic information has been limited. In this study, the effects of transient property and the heat conductivity of heating surfaces on the minimum heat flux condition in the pool boiling on horizontal planes were experimentally examined by using liquid nitrogen. The experimental apparatuses for steady boiling, for unsteady boiling with a copper heating surface, and for unsteady boiling with a heating surface other than copper were employed. The boiling curves obtained with these apparatuses and the minimum heat flux point condition are discussed. (Kako, I.)

  14. Natural convective magneto-nanofluid flow and radiative heat transfer past a moving vertical plate

    Directory of Open Access Journals (Sweden)

    S. Das

    2015-03-01

    Full Text Available An investigation of the hydromagnetic boundary layer flow past a moving vertical plate in nanofluids in the presence of a uniform transverse magnetic field and thermal radiation has been carried out. Three different types of water-based nanofluids containing copper, aluminum oxide and titanium dioxide are taken into consideration. The governing equations are solved using Laplace transform technique and the solutions are presented in closed form. The numerical values of nanofluid temperature, velocity, the rate of heat transfer and the shear stress at the plate are presented graphically for several values of the pertinent parameters. The present study finds applications in engineering devices.

  15. Effect of partial heating at mid of vertical plate adjacent to porous medium

    Science.gov (United States)

    Mulla, Mohammed Fahimuddin; Pallan, Khalid. M.; Al-Rashed, A. A. A. A.

    2018-05-01

    Heat and mass transfer in porous medium due to heating of vertical plate at mid-section is analyzed for various physical parameters. The heat and mass transfer in porous medium is modeled with the help of momentum, energy and concentration equations in terms of non-dimensional partial differential equations. The partial differential equations are converted into simpler form of algebraic equations with the help of finite element method. A computer code is developed to assemble the matrix form of algebraic equations into global matrices and then to solve them in an iterative manner to obtain the temperature, concentration and streamline distribution inside the porous medium. It is found that the heat transfer behavior of porous medium heated at middle section is considerably different from other cases.

  16. Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

    Directory of Open Access Journals (Sweden)

    J. W. Elmer

    2001-05-01

    Full Text Available Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC. Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi and 3.45 MPa (500 psi], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa, full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two

  17. Numerical simulation of calcium sulfate (CaSO4) fouling in the plate heat exchanger

    Science.gov (United States)

    Xu, Zhiming; Zhao, Yu; Han, Zhimin; Wang, Jingtao

    2018-07-01

    Plate heat exchanger is a widely used apparatus in the industrial production processes. Through a numerical simulation method, this paper calculates the deposition rate of CaSO4 fouling on heat transfer surfaces of the plate heat exchanger under saturation in the bulk. The effects of CaSO4 concentration in the range 0.7 kg/m3 to 1.5 kg/m3, inlet flow velocity under turbulent flow, and the fluid's inlet temperature from 288 K to 328 K on the deposition rate, removal mass rate and fouling resistance are investigated. The simulation results are compared with the experimental results showing similar trend. The simulation results show that the concentration and the flow velocity affect significantly the fouling characteristics in the plate heat exchanger. The deposition mass rate, removal mass rate, and asymptotic value of fouling resistance all increase with the increase in CaSO4 concentration and the inlet temperature of the hot fluid, while the asymptotic value of fouling resistance decreases with the increasing of inlet flow velocity. The influence of the inlet temperature of cold fluid may be negligible.

  18. Numerical simulation of calcium sulfate (CaSO4) fouling in the plate heat exchanger

    Science.gov (United States)

    Xu, Zhiming; Zhao, Yu; Han, Zhimin; Wang, Jingtao

    2018-01-01

    Plate heat exchanger is a widely used apparatus in the industrial production processes. Through a numerical simulation method, this paper calculates the deposition rate of CaSO4 fouling on heat transfer surfaces of the plate heat exchanger under saturation in the bulk. The effects of CaSO4 concentration in the range 0.7 kg/m3 to 1.5 kg/m3, inlet flow velocity under turbulent flow, and the fluid's inlet temperature from 288 K to 328 K on the deposition rate, removal mass rate and fouling resistance are investigated. The simulation results are compared with the experimental results showing similar trend. The simulation results show that the concentration and the flow velocity affect significantly the fouling characteristics in the plate heat exchanger. The deposition mass rate, removal mass rate, and asymptotic value of fouling resistance all increase with the increase in CaSO4 concentration and the inlet temperature of the hot fluid, while the asymptotic value of fouling resistance decreases with the increasing of inlet flow velocity. The influence of the inlet temperature of cold fluid may be negligible.

  19. Weld-brazing - a new joining process. [combination resistance spot welding and brazing of titanium alloys

    Science.gov (United States)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1972-01-01

    A joining process designated weld brazing which combines resistance spot welding and brazing has been developed. Resistance spot welding is used to position and align the parts as well as to establish a suitable faying surface gap for brazing. Fabrication is then completed by capillary flow of the braze alloy into the joint. The process has been used successfully to fabricate Ti-6Al-4V titanium alloy joints using 3003 aluminum braze alloy. Test results obtained on single overlap and hat-stiffened structural specimens show that weld brazed joints are superior in tensile shear, stress rupture, fatigue, and buckling than joint fabricated by spotwelding or brazing. Another attractive feature of the process is that the brazed joints is hermetically sealed by the braze material.

  20. The effect of inclined vertical slats on natural convective heat transfer from an isothermal heated vertical plate

    International Nuclear Information System (INIS)

    Oosthuizen, P.H.; Sun, L.; Naylor, D.

    2002-01-01

    Natural convective heat transfer from a wide heated vertical isothermal plate with adiabatic surfaces above and below the heated surface has been considered. There are a series of equally spaced vertical thin, flat adiabatic surfaces (termed 'slats') near the heated surface, these surfaces being, in general, inclined to the heated surface. The slats are pivoted about their center-point and thus as their angle is changed, the distance of the tip of the slat from the plate changes. The situation considered is an approximate model of a window with a vertical blind, the particular case where the window is hotter than the room air, i.e. where air-conditioning is being used, being considered. The flow has been assumed to be laminar and steady. Fluid properties have been assumed constant except for the density change with temperature that gives rise to the buoyancy forces, this being treated by means of the Biuniqueness type approximation. Although the flow is in general three-dimensional, the flow over each slat is assumed to be the same and attention can therefore be restricted to flow over a single slat by using repeating boundary conditions. The governing equations have been written in dimensionless form and the resulting dimensionless equations have been solved using a commercial finite-element package. The solution has the following parameters: (1) the Rayleigh number (2) the Prandtl number (3) the dimensionless distance of the slat center point (the pivot point) from the surface (4) the dimensionless slat size (5) the dimensionless slat spacing (6) the angle of inclination of the slats. Because of the application that motivated the study, results have only been obtained for a Prandtl number of 0.7. The effect of the other dimensionless variables on the mean dimensionless heat transfer rate from the heated surface has been examined. (author)

  1. Estimation of spatially varying heat transfer coefficient from a flat plate with flush mounted heat sources using Bayesian inference

    Science.gov (United States)

    Jakkareddy, Pradeep S.; Balaji, C.

    2016-09-01

    This paper employs the Bayesian based Metropolis Hasting - Markov Chain Monte Carlo algorithm to solve inverse heat transfer problem of determining the spatially varying heat transfer coefficient from a flat plate with flush mounted discrete heat sources with measured temperatures at the bottom of the plate. The Nusselt number is assumed to be of the form Nu = aReb(x/l)c . To input reasonable values of ’a’ and ‘b’ into the inverse problem, first limited two dimensional conjugate convection simulations were done with Comsol. Based on the guidance from this different values of ‘a’ and ‘b’ are input to a computationally less complex problem of conjugate conduction in the flat plate (15mm thickness) and temperature distributions at the bottom of the plate which is a more convenient location for measuring the temperatures without disturbing the flow were obtained. Since the goal of this work is to demonstrate the eficiacy of the Bayesian approach to accurately retrieve ‘a’ and ‘b’, numerically generated temperatures with known values of ‘a’ and ‘b’ are treated as ‘surrogate’ experimental data. The inverse problem is then solved by repeatedly using the forward solutions together with the MH-MCMC aprroach. To speed up the estimation, the forward model is replaced by an artificial neural network. The mean, maximum-a-posteriori and standard deviation of the estimated parameters ‘a’ and ‘b’ are reported. The robustness of the proposed method is examined, by synthetically adding noise to the temperatures.

  2. Modeling and analysis of waves in a heat conducting thermo-elastic plate of elliptical shape

    Directory of Open Access Journals (Sweden)

    R. Selvamani

    Full Text Available Wave propagation in heat conducting thermo elastic plate of elliptical cross-section is studied using the Fourier expansion collocation method based on Suhubi's generalized theory. The equations of motion based on two-dimensional theory of elasticity is applied under the plane strain assumption of generalized thermo elastic plate of elliptical cross-sections composed of homogeneous isotropic material. The frequency equations are obtained by using the boundary conditions along outer and inner surface of elliptical cross-sectional plate using Fourier expansion collocation method. The computed non-dimensional frequency, velocity and quality factor are plotted in dispersion curves for longitudinal and flexural (symmetric and antisymmetric modes of vibrations.

  3. Brazed graphite/refractory metal composites for first-wall protection elements

    Science.gov (United States)

    Šmid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N.; Kneringer, G.; Nickel, H.

    1991-03-01

    The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2. The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000°C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50 × 50 mm2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100°C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model.

  4. Brazed graphite/refractory metal composites for first-wall protection elements

    International Nuclear Information System (INIS)

    Smid, I.; Croessmann, C.D.; Salmonson, J.C.; Whitley, J.B.; Nickel, H.

    1991-01-01

    The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2 . The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000deg C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50x50 mm 2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100deg C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model. (orig.)

  5. Brazed graphite/refractory metal composites for first-wall protection elements

    International Nuclear Information System (INIS)

    Smid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N.; Kneringer, G.; Nickel, H.

    1995-01-01

    The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2 . The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000 degree C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/3Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 5O X 50 mm 2 with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with an average heat flux of 10 MW/m 2 for 0.5 s pulses. The maximum surface temperature was 1100 degree C. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model. (author)

  6. Microstructure characteristics of vacuum glazing brazing joints using laser sealing technique

    Science.gov (United States)

    Liu, Sixing; Yang, Zheng; Zhang, Jianfeng; Zhang, Shanwen; Miao, Hong; Zhang, Yanjun; Zhang, Qi

    2018-05-01

    Two pieces of plate glass were brazed into a composite of glazing with a vacuum chamber using PbO-TiO2-SiO2-RxOy powder filler alloys to develop a new type of vacuum glazing. The brazing process was carried out by laser technology. The interface characteristics of laser brazed joints formed between plate glass and solder were investigated using optical microscope, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) techniques. The results show that the inter-diffusion of Pb/Ti/Si/O elements from the sealing solder toward the glass and O/Al/Si elements from the glass toward the solder, resulting in a reaction layer in the brazed joints. The microstructure phases of PbTiO3, AlSiO, SiO2 and PbO in the glass/solder interface were confirmed by XRD analysis. The joining of the sealing solder to the glass was realized by the reaction products like fibrous structures on interface, where the wetting layer can help improve the bonding performance and strength between the sealing solder and the plate glass during the laser brazing process.

  7. Unsteady boundary layer flow and heat transfer of a Casson fluid past an oscillating vertical plate with Newtonian heating.

    Directory of Open Access Journals (Sweden)

    Abid Hussanan

    Full Text Available In this paper, the heat transfer effect on the unsteady boundary layer flow of a Casson fluid past an infinite oscillating vertical plate with Newtonian heating is investigated. The governing equations are transformed to a systems of linear partial differential equations using appropriate non-dimensional variables. The resulting equations are solved analytically by using the Laplace transform method and the expressions for velocity and temperature are obtained. They satisfy all imposed initial and boundary conditions and reduce to some well-known solutions for Newtonian fluids. Numerical results for velocity, temperature, skin friction and Nusselt number are shown in various graphs and discussed for embedded flow parameters. It is found that velocity decreases as Casson parameters increases and thermal boundary layer thickness increases with increasing Newtonian heating parameter.

  8. Unsteady boundary layer flow and heat transfer of a Casson fluid past an oscillating vertical plate with Newtonian heating.

    Science.gov (United States)

    Hussanan, Abid; Zuki Salleh, Mohd; Tahar, Razman Mat; Khan, Ilyas

    2014-01-01

    In this paper, the heat transfer effect on the unsteady boundary layer flow of a Casson fluid past an infinite oscillating vertical plate with Newtonian heating is investigated. The governing equations are transformed to a systems of linear partial differential equations using appropriate non-dimensional variables. The resulting equations are solved analytically by using the Laplace transform method and the expressions for velocity and temperature are obtained. They satisfy all imposed initial and boundary conditions and reduce to some well-known solutions for Newtonian fluids. Numerical results for velocity, temperature, skin friction and Nusselt number are shown in various graphs and discussed for embedded flow parameters. It is found that velocity decreases as Casson parameters increases and thermal boundary layer thickness increases with increasing Newtonian heating parameter.

  9. Magnetohydrodynamic mixed convective slip flow over an inclined porous plate with viscous dissipation and Joule heating

    Directory of Open Access Journals (Sweden)

    S. Das

    2015-06-01

    Full Text Available The combined effects of viscous dissipation and Joule heating on the momentum and thermal transport for the magnetohydrodynamic flow past an inclined plate in both aiding and opposing buoyancy situations have been carried out. The governing non-linear partial differential equations are transformed into a system of coupled non-linear ordinary differential equations using similarity transformations and then solved numerically using the Runge–Kutta fourth order method with shooting technique. Numerical results are obtained for the fluid velocity, temperature as well as the shear stress and the rate of heat transfer at the plate. The results show that there are significant effects of pertinent parameters on the flow fields.

  10. Conjugate heat transfer of laminar film condensation along a horizontal plate

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Euk Soo [Pusan National Univesity, Busan (Korea, Republic of)

    2006-03-15

    This paper proposes appropriate conjugate parameters and dimensionless temperatures to analysis the conjugate problem of heat conduction in solid wall coupled with laminar film condensation flow adjacent to horizontal flat plate. An efficient methods for some fluids are proposed for its solution. The momentum and energy balance equations are reduced to a nonlinear system of ordinary differential equations with four parameters: the Prandtl number, Pr, Modified Jacob number, Ja{sup *}/Pr, defined by an overall temperature difference, a property ratio {radical}{rho}{sub {iota}}{mu}{sub {iota}} {radical}{rho}{sub {upsilon}}{mu}{sub {upsilon}} and the conjugate parameter {zeta}. The obtained similarity solution reveals the effect of the conjugate parameter, and the results are compared with the simplified solution. The variations of the heat transfer rates as well as the interface temperature and frictions along the plate are shown explicitly.

  11. Slip effects on MHD flow and heat transfer of ferrofluids over a moving flat plate

    Science.gov (United States)

    Ramli, Norshafira; Ahmad, Syakila; Pop, Ioan

    2017-08-01

    In this study, the problem of MHD flow and heat transfer of ferrofluids over a moving flat plate with slip effect and uniform heat flux is considered. The governing ordinary differential equations are solved via shooting method. The effect of slip parameter on the dimensionless velocity, temperature, skin friction and Nusselt numbers are numerically studied for the three selected ferroparticles; magnetite (Fe3O4), cobalt ferrite (CoFe2O4) and Mn-Zn ferrite (Mn-ZnFe2O4) with water-based fluid. The results indicate that dual solutions exist for a plate moving towards the origin. It is found that the slip process delays the boundary layer separation. Moreover, the velocity and thermal boundary-layer thicknesses decrease in the first solution while increase with the increase of the value of slip parameters in second solution.

  12. General-Purpose Heat Source Safety Verification Test program: Edge-on flyer plate tests

    International Nuclear Information System (INIS)

    George, T.G.

    1987-03-01

    The radioisotope thermoelectric generator (RTG) that will supply power for the Galileo and Ulysses space missions contains 18 General-Purpose Heat Source (GPHS) modules. The GPHS modules provide power by transmitting the heat of 238 Pu α-decay to an array of thermoelectric elements. Each module contains four 238 PuO 2 -fueled clads and generates 250 W(t). Because the possibility of a launch vehicle explosion always exists, and because such an explosion could generate a field of high-energy fragments, the fueled clads within each GPHS module must survive fragment impact. The edge-on flyer plate tests were included in the Safety Verification Test series to provide information on the module/clad response to the impact of high-energy plate fragments. The test results indicate that the edge-on impact of a 3.2-mm-thick, aluminum-alloy (2219-T87) plate traveling at 915 m/s causes the complete release of fuel from capsules contained within a bare GPHS module, and that the threshold velocity sufficient to cause the breach of a bare, simulant-fueled clad impacted by a 3.5-mm-thick, aluminum-alloy (5052-T0) plate is approximately 140 m/s

  13. A Green's function solution for a rectangular heat source on an infinite plate

    International Nuclear Information System (INIS)

    Bainbridge, B.L.

    1989-01-01

    The applications associated with a rectangular heat source on an infinite plate range from integrated circuits to thin film heat flux sensors on thin substrates. The particular problem from which the solution is developed concerns the use of a resistive strip for monitoring currents generated in circuits exposed to electromagnetic fields. The Green's function formulation is solved by using early and late time approximations for which analytical solutions can be derived. In this paper expressions are developed for three sets of boundary conditions and compared to the experimental performance of a physical device

  14. Conjugated heat transfer in laminar flow between parallel-plates channel

    International Nuclear Information System (INIS)

    Guedes, R.O.C.; Cotta, R.M.; Brum, N.C.L.

    1989-01-01

    An analysis is made of conjugated convective-conductive heat transfer in laminar flow of a newtonian fluid between parallel-plates channel, taking into account the longitudinal conduction along the duct walls only, by neglecting the transversal temperature gradients in the solid. This extended Graetz-type problem is then analytically handled through the generalized integral transform technique, providing accurate numerical results for quantities of practical interest sucyh as bulk and wall temperatures, and Nusselt numbers. The effects of a conjugation parameter and Biot number on heat transfer behavior are then investigated. (author)

  15. Viscous and Joule heating effects on MHD free convection flow with variable plate temperature

    International Nuclear Information System (INIS)

    Hossain, M.A.

    1990-09-01

    A steady two-dimensional laminar boundary layer flow of a viscous incompressible and electrically conducting fluid past a vertical heated plate with variable temperature in the presence of a transverse uniform magnetic field has been investigated by bringing the effect of viscous and Joules heating. The non-dimensional boundary layer equations are solved using the implicit finite difference method along with Newton's approximation for small Prandtl number chosen as typical of coolant liquid metals at operating temperature. (author). 10 refs, 2 figs, 1 tab

  16. Effect of nanofluids on the performance of a miniature plate heat exchanger with modulated surface

    International Nuclear Information System (INIS)

    Pantzali, M.N.; Kanaris, A.G.; Antoniadis, K.D.; Mouza, A.A.; Paras, S.V.

    2009-01-01

    In the present work, the effect of the use of a nanofluid in a miniature plate heat exchanger (PHE) with modulated surface has been studied both experimentally and numerically. First, the thermophysical properties (i.e., thermal conductivity, heat capacity, viscosity, density and surface tension) of a typical nanofluid (CuO in water, 4% v/v) were systematically measured. The effect of surface modulation on heat transfer augmentation and friction losses was then investigated by simulating the existing miniature PHE as well as a notional similar PHE with flat plate using a CFD code. Finally, the effect of the nanofluid on the PHE performance was studied and compared to that of a conventional cooling fluid (i.e., water). The results suggest that, for a given heat duty, the nanofluid volumetric flow rate required is lower than that of water causing lower pressure drop. As a result, smaller equipment and less pumping power are required. In conclusion, the use of the nanofluids seems to be a promising solution towards designing efficient heat exchanging systems, especially when the total volume of the equipment is the main issue. The only drawbacks so far are the high price and the possible instability of the nanoparticle suspensions.

  17. Analytical model of unsteady-state convective heat transfer between the heat carrier and the finite sizes plate adjusted for the thermal relaxation

    Directory of Open Access Journals (Sweden)

    Makarushkin Danila

    2017-01-01

    Full Text Available A hyperbolic boundary value problem of the thermal conduction of a two-dimensional plate with the third kind boundary conditions is formulated. The transient thermal process in the plate is due to the temperature changes of the external medium over time and along the plate length, and also by a multiple step change of the plate surface heat transfer coefficient throughout the transient process. An analytical solution with improved convergence adjusted for thermal relaxation and thermal damping is obtained for the temperature field in the plate.

  18. Natural convection heat transfer experiments of horizontal plates with fin arrays

    Energy Technology Data Exchange (ETDEWEB)

    Moon, Je Young; Chung, Bum Jin [Jeju National University 102 Jejudaehakno, Jeju (Korea, Republic of)

    2012-10-15

    Core melt in a severe accident condition, forms a molten pool in the reactor vessel lower head. The molten pool is divided by a metallic pool (top) and an oxide pool (bottom) by the density difference. The crust between the metallic layer and the oxide pool may be formed by solidification of the molten metallic materials. So the surface of the crust is formed irregularly. Experiments were performed to investigate the irregular crust as a preparatory study before an in-depth severe accident study. The natural convection heat transfer were investigated experimentally varying the height and spacing of fins, top plate of different kinds and the plate separation distance with/without the side walls. In order to simulate irregular crust surface condition, the finned plates was used. Using the analogy concept, heat transfer experiments were replaced by mass transfer experiments. A cupric acid.copper sulfate (H{sup 2S}O{sup 4-}CuSO{sup 4)} electroplating system was adopted as the mass transfer system and the electric currents were measured rather than the heat transfer rates.

  19. A form of MHD universal equations of unsteady incompressible fluid flow with variable elctroconductivity on heated moving plate

    Directory of Open Access Journals (Sweden)

    Boričić Zoran

    2005-01-01

    Full Text Available This paper deals with laminar, unsteady flow of viscous, incompressible and electro conductive fluid caused by variable motion of flat plate. Fluid electro conductivity is variable. Velocity of the plate is time function. Plate moves in its own plane and in "still" fluid. Present external magnetic filed is perpendicular to the plate. Plate temperature is a function of longitudinal coordinate and time. Viscous dissipation, Joule heat, Hole and polarization effects are neglected. For obtaining of universal equations system general similarity method is used as well as impulse and energy equation of described problem.

  20. Newtonian heating effect on unsteady hydromagnetic Casson fluid flow past a flat plate with heat and mass transfer

    Directory of Open Access Journals (Sweden)

    M. Das

    2015-12-01

    Full Text Available The influence of Newtonian heating on heat and mass transfer in unsteady hydromagnetic flow of a Casson fluid past a vertical plate in the presence of thermal radiation and chemical reaction is studied. The Casson fluid model is used to distinguish the non-Newtonian fluid behavior. The fluid flow is induced due to periodic oscillations of the plate along its length and a uniform transverse magnetic field is applied in a direction which is normal to the direction of fluid flow. The partial differential equations governing the flow, heat, and mass transfer are transformed to non-dimensional form using suitable non-dimensional variables which are then solved analytically by using Laplace transform technique. The numerical values of the fluid velocity, fluid temperature, and species concentration are depicted graphically whereas the values of skin-friction, Nusselt number, and Sherwood number are presented in tabular form. It is noticed that the fluid velocity and temperature decrease with increasing values of Casson parameter while concentration decreases with increasing values of chemical reaction parameter and Schmidt number. Such a fluid flow model has several industrial and medical applications such as in glass manufacturing, paper production, purification of crude oil and study of blood flow in the cardiovascular system.

  1. Development of maintenance procedure for plate type heat exchanger taking into account preventing radioactive contamination

    International Nuclear Information System (INIS)

    Terai, Kensuke; Someki, Hiroyuki; Ueda, Yuya

    2017-01-01

    In Japanese pressurized water reactors (PWR), heat loads of spent fuel pools (SFP) is increasing due to rising spent fuels and use of mixed oxide (MOX) fuels. Therefore, SFP cooling capacities are necessary to be enhanced, and replacement of SFP coolers or installation of additional coolers is needed. On the other hand, installation spaces of SFP coolers are limited in existing buildings. Therefore, plate type heat exchangers which can be designed to be compact because of the high heat efficiency have often been adopted for SFP coolers instead of shell and tube type heat exchangers in general use. Plate type heat exchangers have to be overhauled periodically for inspection and gasket replacement. However, in plate type SFP coolers, radioactive SFP water and non-radioactive component cooling water (CCW) alternately run through between each plate. Thus there is a concern that the CCW system may be contaminated by radioactive materials from the SFP water during overhaul of the SFP cooler. In order to solve this problem, we have developed the maintenance procedure of the plate type SFP coolers to prevent CCW side contamination by coating the contaminated surfaces with strippable paint prior to disassembly. Before applying this developed maintenance procedure to actual equipment, we have performed the following verification tests. (1) Confirmation of fundamental characteristics for strippable paint. Firstly, we selected both water-based and solvent-based strippable paints. Secondly, we tested and confirmed the detachability and the drying time of the selected strippable paints respectively. Moreover we also confirmed that the selected strippable paints are appropriate materials from the viewpoint of chemical composition restriction of consumable materials used in nuclear power plant. (2) Confirmation of workability for paint filling, drying and peeling off. The strippable paints need to be peeled off after filling into plate type heat exchanger and draining

  2. Experimental study and calculation of boiling heat transfer on steel plates during runout table operation

    International Nuclear Information System (INIS)

    Liu, Z.D.; Fraser, D.; Samarasekera, I.V.

    2002-01-01

    Within a hot strip steel mill, red hot steel is hot rolled into a long continuous slab that is led onto what is called the runout table. Temperatures of the steel at the beginning of this table are around 900 o C. Above and below the runout table are banks of water jets, sprays or water curtains that rapidly cool the steel slab. The heat transfer process itself may be considered one of the most complicated in the industrial world. The cooling process that occurs on the runout table is crucial and governs the final mechanical properties and flatness of a steel strip. However, very limited data of industrial conditions has been available and that which is available is poorly understood. To study heat transfer during runout table cooling, an industrial scale pilot runout table facility was constructed at the University of British Columbia (UBC). This paper describes the experimental details, data acquisition and data handling techniques for steel plates during water jet impingement cooling by one circular water jet from industrial headers. The effect of cooling water temperature and initial steel plate temperature as well as varying water jet diameters on heat transfer was systematically investigated. A two-dimensional finite element scheme based inverse heat conduction model was developed to calculate surface heat transfer coefficients along the impinging surface. Heat flux curves at the stagnation area were obtained for selected tests. A quantitative relationship between adjustable processing parameters and heat transfer coefficients along the impinging surface during runout table operation is discussed. The results of the study were used to upgrade an extensive process model developed at UBC. The model ties in the cooling rate and hence two dimensional temperature gradients to the resulting microstructure and final mechanical properties of the steel. This process model is widely used by major steel industries in Canada and the United States. (author)

  3. Flow patterns and heat transfer characteristics of flat plate pulsating heat pipes with various asymmetric and aspect ratios of the channels

    International Nuclear Information System (INIS)

    Jang, Dong Soo; Lee, Joo Seong; Ahn, Jae Hwan; Kim, Dongwoo; Kim, Yongchan

    2017-01-01

    Highlights: • Flat plate pulsating heat pipes with asymmetric and aspect ratios were tested. • Flow patterns were investigated according to channel geometry and flow condition. • Heat transfer characteristics were analyzed with various heat inputs. • Optimum asymmetric and aspect ratios were suggested for maximum thermal performance. - Abstract: The thermal performance of flat plate pulsating heat pipes (PHPs) in compact electronic devices can be improved by adopting asymmetric channels with increased pressure differences and an unbalanced driving force. The objective of this study is to investigate the heat transfer characteristics of flat plate PHPs with various asymmetric ratios and aspect ratios in the channels. The thermal performance and flow pattern of the flat plate PHPs were measured by varying the asymmetric ratio from 1.0 to 4.0, aspect ratio from 2.5 to 5.0, and heat input from 2 to 28 W. The effects of the asymmetric ratio and aspect ratio on the thermal resistance were analyzed with the measured evaporator temperature and flow patterns at various heat inputs. With heat inputs of 6 W and 12 W, the optimum asymmetric ratio and aspect ratio for the flat plate PHPs were determined to be 4.0 and 2.5, respectively. With the heat input of 18 W, the optimum asymmetric ratio and aspect ratio were determined to be 1.5 and 2.5, respectively.

  4. Joining of molybdenum disilicide to stainless steel using amorphous metal brazes - residual stress analysis

    Energy Technology Data Exchange (ETDEWEB)

    Vaidya, R.U.; Gallegos, D.E.; Kautz, D.D. [Los Alamos National Lab. (United States)

    2007-07-01

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L joints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS trademark 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainless steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses in the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze). (orig.)

  5. Brazed graphite/refractory metal composites for first wall protection elements

    International Nuclear Information System (INIS)

    Smid, I.; Croessmann, C. D.; Salmonson, J. C.; Whitley, J. B.; Kny, E.; Reheis, N; Kneringer, G.; Nickel, H.

    1995-01-01

    The peak surface heat flux deposition on divertor elements of near term fusion devices is expected to exceed 10 MW/m 2 . The needed reliability of brazed plasma interactive components, particularly under abnormal operating conditions with peak surface temperatures well beyond 1000 degree C, makes refractory metallic substrates and brazes with a high melting point very attractive. TZM, a high temperature alloy of molybdenum, and isotropic graphite, materials very closely matched in their thermal expansion, were brazed with four high-temperature brazes. The brazes used were Zr, 90Ni/10Ti, 90Cu/10Ti and 70Ag/27Cu/10Ti (nominal composition prior to brazing, wt%). The resulting composite tiles of 50 x 50 mm with a TZM thickness of 5 mm and a graphite thickness of 10 mm have been tested in high heat flux simulation for their thermal fatigue properties. Up to 600 loading cycles were carried out with the experimental parameters chosen to cover NET/ITER design specifications. In support of the experiment, the thermal response and temperature gradients of the samples were investigated using a finite element model. (author)

  6. Manufacturing and testing in reactor relevant conditions of brazed plasma facing components of the ITER divertor

    International Nuclear Information System (INIS)

    Bisio, M.; Branca, V.; Marco, M. Di; Federici, A.; Grattarola, M.; Gualco, G.; Guarnone, P.; Luconi, U.; Merola, M.; Ozzano, C.; Pasquale, G.; Poggi, P.; Rizzo, S.; Varone, F.

    2005-01-01

    A fabrication route based on brazing technology has been developed for the realization of the high heat flux components for the ITER vertical target and Dome-Liner. The divertor vertical target is armoured with carbon fiber reinforced carbon and tungsten in the lower straight part and in the upper curved part, respectively. The armour material is joined to heat sinks made of precipitation hardened copper-chromium-zirconium alloy. The plasma facing units of the dome component are based on a tungsten flat tile design with hypervapotron cooling. An innovative brazing technique based on the addition of carbon fibers to the active brazing alloy, developed by Ansaldo Ricerche for applications in the field of the energy production, has been used for the carbon fiber composite to copper joint to reduce residual stresses. The tungsten-copper joint has been realized by direct casting. A proper brazing thermal cycle has been studied to guarantee the required mechanical properties of the precipitation hardened alloy after brazing. The fabrication route of plasma facing components for the ITER vertical target and dome based on the brazing technology has been proved by means of thermal fatigue tests performed on mock-ups in reactor relevant conditions

  7. Flat plate solar collector for water pre-heating using concentrated solar power (CSP)

    Science.gov (United States)

    Peris, Leonard Sunny; Shekh, Md. Al Amin; Sarker, Imran

    2017-12-01

    Numerous attempt and experimental conduction on different methods to harness energy from renewable sources are being conducted. This study is a contribution to the purpose of harnessing solar energy as a renewable source by using flat plate solar collector medium to preheat water. Basic theory of solar radiation and heat convection in water (working fluid) has been combined with heat conduction process by using copper tubes and aluminum absorber plate in a closed conduit, covered with a glazed through glass medium. By this experimental conduction, a temperature elevation of 35°C in 10 minutes duration which is of 61.58% efficiency range (maximum) has been achieved. The obtained data and experimental findings are validated with the theoretical formulation and an experimental demonstration model. A cost effective and simple form of heat energy extraction method for space heating/power generation has been thoroughly discussed with possible industrial implementation possibilities. Under-developed and developing countries can take this work as an illustration for renewable energy utilization for sustainable energy prospect. Also a full structure based data to derive concentrated solar energy in any geographical location of Bangladesh has been outlined in this study. These research findings can contribute to a large extent for setting up any solar based power plant in Bangladesh irrespective of its installation type.

  8. Irradiation effects on weld heat-affected zone and plate materials (series 11)

    International Nuclear Information System (INIS)

    Nanstad, R.K.; McCabe, D.E.

    1995-01-01

    The purpose of this task is to examine the effects of neutron irradiation on the fracture toughness (ductile and brittle) of the HAZ of welds and of A 302 grade B (A302B) plate materials typical of those used fabricating older RPVs. The initial plate material of emphasis will be A302B steel, not the A302B modified with nickel additions. This decision was made by the NRC following a survey of the materials of construction for RPBs in operating U.S. nuclear plants. Reference 1 was used for the preliminary survey, and the information from that report was revised by NRC staff based on information contained in the licensee responses to Generic Letter (GL) 92-01, open-quotes Reactor Vessel Structural Integrity, 10CFR50.54(f).close quotes The resulting survey showed a total of eight RPVs with A302B, ten with A302B (modified), and one with A302 grade A plate. Table 5.1 in the previous semiannual report provides a summary of that survey. For the HAZ portion of the program, the intent is to examine HAZ material in the A302B (i.e., with low nickel content) and in A302B (modified) or A533B-1 (i.e., with medium nickel content). During this reporting period, two specific plates were identified as being applicable to this task. One plate is A302B and the other is A302B (modified). The A302B plate (43 x 42 x 7 in.) will be prepared for welding, while the A302B (modified) plate already contains a commercially produced weld (heat 33A277, Linde 0091 flux). These plates were identified from a list of ten materials provided by Mr. E. Biemiller of Yankee Atomic Electric Company (YAEC). The materials have been requested from YAEC for use in this irradiation task, and arrangements are being made with YAEC for procurement of the plates mentioned above

  9. Investigation of Three-Dimensional Axisymmetric Unsteady Stagnation-Point Flow and Heat Transfer Impinging on an Accelerated Flat Plate

    OpenAIRE

    ali shokrgozar abbasi; Asghar Baradaran Rahimi; Hamidreza Mozayeni

    2016-01-01

    General formulation and solution of Navier-Stokes and energy equations are sought in the study of threedimensional axisymmetric unsteady stagnation-point flow and heat transfer impinging on a flat plate when the plate is moving with variable velocity and acceleration towards the main stream or away from it. As an application, among others, this accelerated plate can be assumed as a solidification front which is being formed with variable velocity. An external fluid, along z - directi...

  10. Mechanisms of stabilization and blowoff of a premixed flame downstream of a heat-conducting perforated plate

    KAUST Repository

    Kedia, Kushal S.; Ghoniem, Ahmed F.

    2012-01-01

    The objective of this work is to investigate the flame stabilization mechanism and the conditions leading to the blowoff of a laminar premixed flame anchored downstream of a heat-conducting perforated-plate/multi-hole burner, with overall nearly

  11. Three-Dimensional Numerical Simulation of Plate Forming by Line Heating

    DEFF Research Database (Denmark)

    Clausen, Henrik Bisgaard

    1999-01-01

    addressed the problem of simulating the process, and although very few have been successful in gaining accurate results valuable information about the mechanics have been derived. However, the increasing power of computers now allows for numerical simulations of the forming process using a three......Line Heating is the process of forming (steel) plates into shape by means of localised heating often along a line. Though any focussed heat source will do, the inexpensive and widely available oxyacettylene gas torch is commonly applied in ship production.Over the years, many researchers have......-dimensional thermo-mechanical model. Although very few have been successful in gaining accurate results valuable information about the mechanics has been derived. However, the increasing power of computers now allows for numerical simulations of the forming process using a three-dimensional thermo-mechanical model....

  12. Fabrication of high-quality brazed joints

    International Nuclear Information System (INIS)

    Orlov, A.V.

    1980-01-01

    Problem of ensuring of joint high-quality when brazing different parts in power engineering is considered. To obtain high-quality joints it is necessary to correctly design brazed joint and to choose a gap width, overlap length and fillet radius; to clean up carefully the surfaces to be brazed and fix them properly one relative to another; to apply a solder so as to provide its flowing into the gap and sticking in it; to exactly regulate thermal conditions of brazing. High quality and reliability of brazed joints are ensured by the application of solders based on noble metals, and cheap solders based on nickel, manganese and copper. Joints brazed with nickel base solders may operate at temperatures as high as 888 deg C

  13. Analysis of gamma heating at TRIGA mark reactor core Bandung using plate type fuel

    International Nuclear Information System (INIS)

    Setiyanto; Tukiran Surbakti

    2016-01-01

    In accordance with the discontinuation of TRIGA fuel element production by its producer, the operation of all TRIGA type reactor of at all over the word will be disturbed, as well as TRIGA reactor in Bandung. In order to support the continuous operation of Bandung TRIGA reactor, a study on utilization of fuel plate mode, as used at RSG-GAS reactor, to replace the cylindrical model has been done. Various assessments have been done, including core design calculation and its safety aspects. Based on the neutronic calculation, utilization of fuel plate shows that Bandung TRIGA reactor can be operated by 20 fuel elements only. Compared with the original core, the new reactor core configuration is smaller and it results in some empty space that can be used for in-core irradiation facilities. Due to the existing of in-core irradiation facilities, the gamma heating value became a new factor that should be evaluated for safety analysis. For this reason, the gamma heating for TRIGA Bandung reactor using fuel plate was calculated by Gamset computer code. The calculations based on linear attenuation equations, line sources and gamma propagation on space. Calculations were also done for reflector positions (Lazy Susan irradiation facilities) and central irradiation position (CIP), especially for any material samples. The calculation results show that gamma heating for CIP is significantly important (0.87 W/g), but very low value for Lazy Susan position (lest then 0.11 W/g). Based on this results, it can be concluded that the utilization of CIP as irradiation facilities need to consider of gamma heating as data for safety analysis report. (author)

  14. Experimental and numerical contribution to heat transfer enhancement in compact plate heat exchangers - 15563

    International Nuclear Information System (INIS)

    Vitillo, F.; Cachon, L.; Millan, P.

    2015-01-01

    In the framework of the CEA program to develop an industrial prototype of sodium-cooled fast reactor named (ASTRID), the present work aims at proposing an innovative compact heat exchanger technology, to provide solid technological basis for the utilization of a Brayton power conversion system. This allows avoiding the energetic sodium-water interaction that could potentially occur if a traditional Rankine cycle was used. The design of the gas-side (which determines the heat transfer resistance of the heat exchanger) of the sodium-gas heat exchanger has been the object of the present work. Compact technologies are necessary for the present application because of the low heat transfer capacity of the gas foreseen, i.e. nitrogen. The basic idea of this work is to design a channel were the fluid flow is as much as 3-dimensional as possible. In particular the proposed channel can be thought as the result of the superposition of 2 single PCHE wavy channels in phase opposition. The innovative channel geometry has to be studied numerically and experimentally to demonstrate its industrial interest and the final compact gain. To numerically provide a physically-consistent model, a new non-linear eddy viscosity named Anisotropic Shear Stress Transport (ASST) model has been developed and implemented into the available solver ANSYS FLUENT. It has been demonstrated that the ASST model can provide a valuable alternative to more complex models. Given the innovation of the proposed geometry, no test case has been found in the literature to be fully applicable to the present study. So, 3 experimental facilities have been used to acquire an extensive aerodynamic database. The Laser Doppler Velocimetry (LDV), Particle Image Velocimetry (PIV) and VHEGAS facilities have been built to investigate the innovative channel flow and heat transfer characteristics. The ASST model, used with a SGDH turbulent heat flux model, has been validate against the acquired thermal-hydraulic database

  15. Numerical investigation on a novel shell-and-tube heat exchanger with plate baffles and experimental validation

    International Nuclear Information System (INIS)

    Yang, Jie; Liu, Wei

    2015-01-01

    Highlights: • A novel shell-and-tube heat exchanger with plate baffles is proposed. • Heat transfer and pressure drop of computational calculations are studied. • Experimental method is carried out to verify the modeling approach. • Path lines, temperature field and pressure field are analyzed. - Abstract: A novel shell-and-tube heat exchanger with new plate baffles is proposed. It is numerically investigated in comparison with a shell-and-tube heat exchanger with rod baffles. Commercial softwares FLUENT 6.3 and GAMBIT 2.3 are adopted for modeling and computational calculations. The modeling approach is verified with experimental approach. The shell-side results of heat transfer, flow performance, and comprehensive performance are analyzed. The Nusselt number for the plate baffles heat exchanger is around 128–139% of that for the rod baffles heat exchanger. The pressure drop for the novel one is about 139–147% of that for the rod baffles heat exchanger. Overall, the novel plate baffles heat exchanger illustrates evidently higher comprehensive performance (115–122%) than the rod baffles one. The temperature field, pressure field, and path lines are analyzed to demonstrate the advantage of the novel shell-and-tube heat exchanger

  16. Heat treatment regularity for viscose products in plate scrapers heat exchanger

    Directory of Open Access Journals (Sweden)

    K. A. Rashkin

    2012-01-01

    Full Text Available The current work describesthe construction of scraperplate-typeheat exchangerscurrently usedin industryand thetraffic patternof the productin it. Ananalytical model is represented and it is also posed the problemofthe analyticaldetermination ofthe requiredarea of heat exchangewith the use ofdifferential equations ofheat transfer in amovingliquid media, written in cylindrical coordinates, for symmetrical temperature distribution,without taking into accountthe energy dissipation.

  17. Performance of a LiBr-water absorption chiller operating with plate heat exchangers

    International Nuclear Information System (INIS)

    Vega, M. de; Almendros-Ibanez, J.A.; Ruiz, G.

    2006-01-01

    This paper studies the performance of a lithium bromide-water absorption chiller operating with plate heat exchangers (PHE). The overall heat transfer coefficients in the desorber, the condenser and the solution heat recoverer are calculated using the correlations provided in the literature for evaporation, condensation and liquid to liquid heat transfer in PHEs. The variable parameters are the external driving temperatures. In the desorber, the inlet temperature of the hot fluid ranges from 75 deg. C to 105 deg. C. In the condenser and the absorber, the inlet temperature of the cooling water goes from 20 deg. C to 40 deg. C. The coefficient of performance (COP) obtained ranges from 0.5 to 0.8 for cooling duties ranging from 2 kW to 12 kW. The chiller response to different hot fluid temperatures and circulated mass flow rates is also presented. The performance and the internal parameters of the chiller at part load are, therefore, calculated. A higher efficiency results when the solution pumped from the absorber to the desorber decreases. The heat transfer analysis of the PHEs is also presented. The overall heat transfer coefficient in the desorber, equal to 790 W/m 2 K at the design conditions, is also analysed at part load. The condenser performance can be represented by a similar relationship found in conventional air cooled condensers

  18. Flow Structure and Heat Transfer of Jet Impingement on a Rib-Roughened Flat Plate

    Directory of Open Access Journals (Sweden)

    Abdulrahman H. Alenezi

    2018-06-01

    Full Text Available The jet impingement technique is an effective method to achieve a high heat transfer rate and is widely used in industry. Enhancing the heat transfer rate even minimally will improve the performance of many engineering systems and applications. In this numerical study, the convective heat transfer process between orthogonal air jet impingement on a smooth, horizontal surface and a roughened uniformly heated flat plate is studied. The roughness element takes the form of a circular rib of square cross-section positioned at different radii around the stagnation point. At each location, the effect of the roughness element on heat transfer rate was simulated for six different heights and the optimum rib location and rib dimension determined. The average Nusselt number has been evaluated within and beyond the stagnation region to better quantify the heat transfer advantages of ribbed surfaces over smooth surfaces. The results showed both flow and heat transfer features vary significantly with rib dimension and location on the heated surface. This variation in the streamwise direction included both augmentation and decrease in heat transfer rate when compared to the baseline no-rib case. The enhancement in normalized averaged Nusselt number obtained by placing the rib at the most optimum radial location R/D = 2 was 15.6% compared to the baseline case. It was also found that the maximum average Nusselt number for each location was achieved when the rib height was close to the corresponding boundary layer thickness of the smooth surface at the same rib position.

  19. A Prototype Flux-Plate Heat-Flow Sensor for Venus Surface Heat-Flow Determinations

    Science.gov (United States)

    Morgan, Paul; Reyes, Celso; Smrekar, Suzanne E.

    2005-01-01

    Venus is the most Earth-like planet in the Solar System in terms of size, and the densities of the two planets are almost identical when selfcompression of the two planets is taken into account. Venus is the closest planet to Earth, and the simplest interpretation of their similar densities is that their bulk compositions are almost identical. Models of the thermal evolution of Venus predict interior temperatures very similar to those indicated for the regions of Earth subject to solid-state convection, but even global analyses of the coarse Pioneer Venus elevation data suggest Venus does not lose heat by the same primary heat loss mechanism as Earth, i.e., seafloor spreading. The comparative paucity of impact craters on Venus has been interpreted as evidence for relatively recent resurfacing of the planet associated with widespread volcanic and tectonic activity. The difference in the gross tectonic styles of Venus and Earth, and the origins of some of the enigmatic volcano-tectonic features on Venus, such as the coronae, appear to be intrinsically related to Venus heat loss mechanism(s). An important parameter in understanding Venus geological evolution, therefore, is its present surface heat flow. Before the complications of survival in the hostile Venus surface environment were tackled, a prototype fluxplate heat-flow sensor was built and tested for use under synthetic stable terrestrial surface conditions. The design parameters for this prototype were that it should operate on a conforming (sand) surface, with a small, self-contained power and recording system, capable of operating without servicing for at least several days. The precision and accuracy of the system should be < 5 mW/sq m. Additional information is included in the original extended abstract.

  20. Mathematical modeling and control of plate fin and tube heat exchangers

    International Nuclear Information System (INIS)

    Taler, Dawid

    2015-01-01

    Highlights: • A method for numerical modeling of plate fin and tube heat exchangers was proposed. • A numerical model of an automobile radiator was developed. • Numerical models of the radiator were compared with an exact analytical model. • A model-based control system of water outlet temperature was built and tested. • A digital proportional–integral–derivative controller of heat exchanger was tested. - Abstract: The aim of the study is to develop a new method for numerical modeling of tubular cross-flow heat exchangers. Using the method proposed in the paper, a numerical model of a car radiator was developed and implemented in a digital control system of the radiator. To evaluate the accuracy of the numerical method proposed in the paper, the numerical model of the car radiator was compared with an analytic model. The proposed method based on a finite volume method and integral averaging of gas temperature across a tube row is appropriate for modeling of plate fin and tube heat exchangers, especially for exchangers in which substantial gas temperature differences in one tube row occur. The target of control is to regulate the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a set value. Two control techniques were developed. The first is based on the numerical model of the heat exchanger developed in the paper while the second is a digital proportional–integral–derivative control. The first control method is very stable. The digital proportional–integral–derivative controller becomes unstable when the water volume flow rate varies considerably. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments show that the proportional–integral–derivative controller

  1. Brazing Inconel 625 Using the Copper Foil

    Science.gov (United States)

    Chen, Wen-Shiang; Wang, Cheng-Yen; Shiue, Ren-Kae

    2013-12-01

    Brazing Inconel 625 (IN-625) using the copper foil has been investigated in this research. The brazed joint is composed of nanosized CrNi3 precipitates and Cr/Mo/Nb/Ni quaternary compound in the Cu/Ni-rich matrix. The copper filler 50 μm in thickness is enough for the joint filling. However, the application of Cu foil 100 μm in thickness has little effect on the shear strength of the brazed joint. The specimen brazed at 1433 K (1160 °C) for 1800 seconds demonstrates the best shear strength of 470 MPa, and its fractograph is dominated by ductile dimple fracture with sliding marks. Decreasing the brazing temperature slightly decreases the shear strength of the brazed joint due to the presence of a few isolated solidification shrinkage voids smaller than 15 μm. Increasing the brazing temperature, especially for the specimen brazed at 1473 K (1200 °C), significantly deteriorates the shear strength of the joint below 260 MPa because of coalescence of isothermal solidification shrinkage voids in the joint. The Cu foil demonstrates potential in brazing IN-625 for industrial application.

  2. Advanced thermal management of a solar cell by a nano-coated heat pipe plate: A thermal assessment

    International Nuclear Information System (INIS)

    Du, Yanping

    2017-01-01

    Highlights: • The nano-coated heat pipe plate provides sufficient cooling energy to the solar cell. • The induced solar cell temperature is below 40 °C in normal range of solar irradiance. • The evaporative heat flux is tuneable and varies with the change of operating conditions. • Additional cooling at the condenser is helpful to improve the heat removal of the device. - Abstract: The significant temperature effect on solar cells results in loss of photovoltaic (PV) efficiency by up to 20–25%, which may over-negate the efforts in technology development for promoting PV efficiency. This motivates studies in thermal management for solar cells. This study concerns the thermal assessment of an advanced system composed by a solar cell and a nano-coated heat pipe plate for thermal management. Solar cell temperature and the corresponding evaporative heat flux are evaluated based on a conjugated heat transfer model. It indicates that the solar cell can be cooled down to be below 40 °C and suffers no temperature effect due to the use of the heat pipe plate. The heat pipe plate can provide sufficient cooling to the solar cell under different solar irradiance. The analytical and experimental results show that the maximum evaporative heat flux of the current heat pipe plate is around 450 W/m"2. However, the practical heat removal flux at the condenser is 390 W/m"2. The loss of cooling energy is due to the gathered vapour at the condenser section, which prevents the liquid-vapour circulation inside the vacuum chamber of the device. By using additional cooling strategies (i.e. heat sink, PCMs, water jacket) at the condenser section, the heat removal ability can be further improved.

  3. Heat transfer and pressure drop of a gasket-sealed plate heat exchanger depending on operating conditions across hot and cold sides

    Energy Technology Data Exchange (ETDEWEB)

    Ahn, Joon [Kookmin University, Seoul (Korea, Republic of); Kim, Hyouck Ju [Korea Institute of Energy Research, Daejeon (Korea, Republic of)

    2016-05-15

    In a gas engine based cogeneration system, heat may be recovered from two parts: Jacket water and exhaust gas. The heat from the jacket water is often recovered using a plate-type heat exchanger, and is used for room heating and/or hot water supply applications. Depending on the operating conditions of an engine and heat recovery system, there may be an imbalance in the flow rate and supply pressure between the engine side and the heat-recovery side of the heat exchanger. This imbalance causes deformation of the plate, which affects heat transfer and pressure drop characteristics. In the present study, the heat transfer and pressure drop inside a heat exchanger were investigated under varying hot-side and cold-side operating conditions. Thermal efficiency of the plate heat exchanger decreases up to 30% with an operating engine load of 50%. A correction factor for the pressure drop correlation is proposed to account for the deformation caused by an imbalance between the two sides of a heat exchanger.

  4. Fluid flow and heat transfer of carbon nanotubes along a flat plate with Navier slip boundary

    Science.gov (United States)

    Khan, W. A.; Khan, Z. H.; Rahi, M.

    2014-06-01

    Homogeneous flow model is used to study the flow and heat transfer of carbon nanotubes (CNTs) along a flat plate subjected to Navier slip and uniform heat flux boundary conditions. This is the first paper on the flow and heat transfer of CNTs along a flat plate. Two types of CNTs, namely, single- and multi-wall CNTs are used with water, kerosene or engine oil as base fluids. The empirical correlations are used for the thermophysical properties of CNTs in terms of the solid volume fraction of CNTs. For the effective thermal conductivity of CNTs, Xue (Phys B Condens Matter 368:302-307, 2005) model has been used and the results are compared with the existing theoretical models. The governing partial differential equations and boundary conditions are converted into a set of nonlinear ordinary differential equations using suitable similarity transformations. These equations are solved numerically using a very efficient finite difference method with shooting scheme. The effects of the governing parameters on the dimensionless velocity, temperature, skin friction, and Nusselt numbers are investigated and presented in graphical and tabular forms. The numerical results of skin friction and Nusselt numbers are compared with the available data for special cases and are found in good agreement.

  5. Condensation heat transfer correlation for water-ethanol vapor mixture flowing through a plate heat exchanger

    Science.gov (United States)

    Zhou, Weiqing; Hu, Shenhua; Ma, Xiangrong; Zhou, Feng

    2018-04-01

    Condensation heat transfer coefficient (HTC) as a function of outlet vapor quality was investigated using water-ethanol vapor mixture of different ethanol vapor concentrations (0%, 1%, 2%, 5%, 10%, 20%) under three different system pressures (31 kPa, 47 kPa, 83 kPa). A heat transfer coefficient was developed by applying multiple linear regression method to experimental data, taking into account the dimensionless numbers which represents the Marangoni condensation effects, such as Re, Pr, Ja, Ma and Sh. The developed correlation can predict the condensation performance within a deviation range from -22% to 32%. Taking PHE's characteristic into consideration and bringing in Ma number and Sh number, a new correlation was developed, which showed a much more accurate prediction, within a deviation from -3.2% to 7.9%.

  6. Investigation of heat transfer and fluid flow in transitional regime inside a channel with staggered plates heated by radiation for PV/T system

    International Nuclear Information System (INIS)

    Ali, Ahmed Hamza H.; Ahmed, Mahmoud; Abdel-Gaied, S.M.

    2013-01-01

    This study investigates experimentally and theoretically the effects of operating and configuration parameters on convection heat transfer process and fluid flow characteristics for air flowing in transitional regimes through parallel plate channels with staggered plates segments heated by radiant heat flux. This configuration is to be utilized in air heater solar collectors and/or in a combined photovoltaic and air heater solar collector systems (PV/T). The operating parameters tested were Reynolds number (Re) values ranging from 2580 to 4650 with a combination of incident radiation heat flux (q inc ) values of 400, 700, and 1000 W/m 2 , respectively. The experimental results show that the local Nusselt number (Nu x ) is not unique function of the axial distance, in addition, a linear relationship between Re and apparent friction factor (f) was observed. Moreover, the model results show that combination of Re values in the laminar flow regime with proper selection of both plate's length and thickness can lead to enhancement in the heat transfer from the plate segments to the air stream. This is due to self-oscillatory flow mixer in wake zone behind each plate segment. Consequently, this will lead to avoid the need of more pumping power for the case of the flow falling within the transitional regime in the channel. - Highlights: • The local heat transfer coefficient is not unique function in the axial distance. • A linear relationship between Reynolds number and apparent friction factor is observed for Re > 3500. • The plate thickness is the dominant parameter affects both values of the heat transfer and friction factor. • Shorter plates' length, at any plate thickness, leads to periodic boundary layers interruption mechanisms

  7. Performance of wickless heat pipe flat plate solar collectors having different pipes cross sections geometries and filling ratios

    International Nuclear Information System (INIS)

    Hussein, H.M.S.; El-Ghetany, H.H.; Nada, S.A.

    2006-01-01

    In the present study, the effect of wickless heat pipe cross section geometry and its working fluid filling ratio on the performance of flat plate solar collectors has been investigated experimentally. Three groups of wickless heat pipes having three different cross section geometries (namely, circular, elliptical and semi-circular cross sections) were designed and manufactured. Each group of three wickless heat pipes was charged with three different distilled water filling ratios of 10%, 20% and 35%. Each wickless heat pipe was then incorporated into a prototype flat plate solar collector developed for the purpose of the present study. The prototypes wickless heat pipe flat plate solar collectors have been investigated experimentally at different inlet cooling water temperatures, two different cooling water mass flow rates and under the meteorological conditions of Cairo, Egypt. The experimental results indicate that the elliptical cross section wickless heat pipe flat plate solar collectors have better performance than the circular cross section ones at low water filling ratios. The optimum water filling ratio of the elliptical cross section wickless heat pipe solar collector is about 10%, while it is very close to 20% for the circular cross section one. Also, the water filling ratio corresponding to the flooding limit of the elliptical wickless heat pipe solar collector is lower than that of the circular one. At 20% water filling ratio, the semi-circular cross section wickless heat pipe solar collector has bad performance compared with that of the other cross sections

  8. Experimental and numerical study on transient heat transfer for helium gas flowing over a twisted plate with different length

    International Nuclear Information System (INIS)

    Wang, Li; Liu, Qiusheng; Fukuda, Katsuya

    2015-01-01

    This study was conducted to investigate the transient heat transfer process between the solid surface and the coolant (helium gas) in Very High Temperature Reactor (VHTR). Forced convection transient heat transfer for helium gas flowing over a twisted plate with different length was experimentally and theoretically studied. The heat generation rate of the twisted plate was increased with a function of Q = Q_0exp(t/τ)(where t is time, τ is period). Experiment was carried out at various periods ranged from 35 ms to 14 s and gas temperature of 303 K under 500 kPa. The flow velocities ranged from 4 m/s to 10 m/s. Platinum plates with a thickness of 0.1 mm and width of 4 mm were used as the test heaters. The plates were twisted with the same helical pitch of 20 mm, and length of 26.8 mm, 67.8 mm and 106.4 mm (pitch numbers of 1, 3 and 5), respectively. Based on the experimental data, it was found that the average heat transfer coefficient approaches the quasi-steady-state value when the dimensionless period τ* (τ* = τU/L, U is flow velocity, and L is effective length) is larger than about 100 and it becomes higher when τ* is small. The heat transfer coefficient decreases with the increase of twisted plate length under the same period of heat generation rate. According to the experimental data, the distribution for heat transfer coefficient along the heater is nonlinear. Numerical simulation results were obtained for average surface temperature difference, heat flux and heat transfer coefficient of the twisted plates with different length and showed reasonable agreement with experimental data. Based on the numerical simulation, mechanism of local heat transfer coefficient distribution was clarified. (author)

  9. Solution of the two- dimensional heat equation for a rectangular plate

    Directory of Open Access Journals (Sweden)

    Nurcan BAYKUŞ SAVAŞANERİL

    2015-11-01

    Full Text Available Laplace equation is a fundamental equation of applied mathematics. Important phenomena in engineering and physics, such as steady-state temperature distribution, electrostatic potential and fluid flow, are modeled by means of this equation. The Laplace equation which satisfies boundary values is known as the Dirichlet problem. The solutions to the Dirichlet problem form one of the most celebrated topics in the area of applied mathematics. In this study, a novel method is presented for the solution of two-dimensional heat equation for a rectangular plate. In this alternative method, the solution function of the problem is based on the Green function, and therefore on elliptic functions.

  10. Development of an economic solar heating system with cost efficient flat plate collectors

    Science.gov (United States)

    Eder-Milchgeisser, W.; Burkart, R.

    1980-10-01

    Mass produced flat plate solar collectors were worked into the design of a system for heating a swimming pool and/or providing domestic hot water. The collector characteristics, including physical and mechanical data as well as theoretical energy conversion efficiency, are presented. The collector was tested and service life efficiency was determined. The mounting of the collector, depending on roof type, is explained. Both in service and laboratory test results demonstrate the cost effectiveness of the system. Further improvement of efficiency is envisaged with automatic flow control in the solar collector and hot water circuits.

  11. Numerical investigation of a spatially developing turbulent natural convection boundary layer along a vertical heated plate

    International Nuclear Information System (INIS)

    Nakao, Keisuke; Hattori, Yasuo; Suto, Hitoshi

    2017-01-01

    Highlights: • A large-eddy simulation of a spatially developing natural convection boundary layer is conducted. • First- and second-order moments of the heat and momentum showed a reasonable agreement with past experiments. • Coherent structure of turbulent vortex inherent in this boundary layer is discussed. - Abstract: Large-eddy simulation (LES) on a spatially developing natural convection boundary layer along a vertical heated plate was conducted. The heat transfer rate, friction velocity, mean velocity and temperature, and second-order turbulent properties both in the wall-normal and the stream-wise direction showed reasonable agreement with the findings of past experiments. The spectrum of velocity and temperature fluctuation showed a -2/3-power decay slope and -2-power decay slope respectively. Quadrant analysis revealed the inclination on Q1 and Q3 in the Reynolds stress and turbulent heat flux, changing their contribution along the distance from the plate surface. Following the convention, we defined the threshold region where the stream-wise mean velocity takes local maximum, the inner layer which is closer to the plate than the threshold region, the outer layer which is farther to the plate than the threshold region. The space correlation of stream-wise velocity tilted the head toward the wall in the propagating direction in the outer layer; on the other hand, the correlated motion had little inclination in the threshold region. The time history of the second invariant of gradient tensor Q revealed that the vortex strength oscillates both in the inner and the outer layers in between the laminar and the transition region. In the turbulent region, the vortex was often dominant in the outer layer. Instantaneous three-dimensional visualization of Q revealed the existence of high-speed fluid parcels associated with arch-shape vortices. These results were considered as an intrinsic structure in the outer layer, which is symmetrical to the structure of

  12. A study of the vortex structures around circular cylinder mounted on vertical heated plate

    Science.gov (United States)

    Malah, Hamid; Chumakov, Yurii S.; Levchenya, Alexander M.

    2018-05-01

    In recent years, studies of natural convection boundary layer interacting with obstacles draw much of attention, because of its practical applications. Pressure gradient resulting from this interaction leads to separation of the boundary layer. The formation of vortex structure around obstacle is characteristic to any kind of convection flow. In this paper, we describe the formation of three-dimensional vortex structure for the case of natural convection flow around the circular cylinder mounted on vertical heated plate. Navier-Stokes equations were used for numerical computations. The results proved the presence of a horseshoe vortex system in the case of natural convection flow as in the forced convection flow.

  13. Rotating ferro-nanofluid over stretching plate under the effect of hall current and joule heating

    Energy Technology Data Exchange (ETDEWEB)

    Abdel-Wahed, Mohamed S., E-mail: eng_moh_sayed@live.com

    2017-05-01

    The behavior of boundary layer over a stretching plate filled with ferromagnetic Fe{sub 3}O{sub 4} nanoparticles and subjected to magnetic field with hall current, joule heating and nonlinear thermal radiation has been investigated. The modeling based on nonlinear partial differential equations due to continuity, momentum and heat equations, these equations transformed to a system of nonlinear ordinary differential equations using similarity transformation technique then solved numerically. The effect of hall current, joule heating and thermal radiation on the physical quantities such as surface shear stress and heat flux have been investigated and discussed. Moreover, the velocities and temperature profiles of the boundary layer under the influence of the presented external forces plotted and discussed. - Highlights: • The existence of the hall current increases the transverse velocity, as well as has a limited impact on the longitudinal velocity. • Boundary layer temperature exposed to nonlinear thermal radiation is higher than that exposed to linear thermal radiation. • Joule heating increases the boundary layer temperature near the surface especially in the linear model of thermal radiation. • Magnetic field with hall current increases the x-direction skin friction and reduces it in the y-direction.

  14. Hydraulic and thermal behaviour of a corrugated plane canal. Application to plate-based heat exchangers

    International Nuclear Information System (INIS)

    Amblard, Alain

    1986-01-01

    As corrugations are often used in heat exchangers in order to promote heat exchange mechanisms through a reduction of boundary layer thickness, an increase of turbulence within the boundary layer, and an increase of exchange surface, the objectives of this research thesis are, on the one hand, to determine the influence of corrugation geometry on heat exchange and friction laws, and, on the other hand, to develop a computing software to describe the flow and heat exchange in the elementary canal. This study is limited to the case of single-phase forced convection in water. After a bibliographical overview on the hydraulic and thermal behaviour of corrugated surfaces used in heat exchangers, the author presents the different studied geometries, and the experimental installation used to determine the friction and exchange coefficient in a vertical duct formed by two corrugated plates. Experimental results are presented and compared with respect to the shape of exchange surfaces. The author then reports the use of two-dimensional code used to describe the flow in an exchanger duct [fr

  15. Enhance heat transfer in the channel with V-shaped wavy lower plate using liquid nanofluids

    Directory of Open Access Journals (Sweden)

    Azher M. Abed

    2015-03-01

    Full Text Available The heat transfer and flow characteristics in corrugated with V-shape lower plate using nanofluids are numerically studied. The computations are performed on uniform heat flux over a range of Reynolds number (Re 8000–20,000. The governing equations are numerically solved in the domain by a finite volume method (FVM using the k–ε standard turbulent model. Studies are carried out for different types of nanoparticles Al2O3,CuO, SiO2 and ZnO with different volume fractions in the range of 0–4%. Three different types of base fluid (water, glycerin, ethylene glycol are also examined. Results indicated that the average Nusselt number for nanofluids is greater than that of the base liquid. The SiO2 nanofluid yields the best heat transfer enhancement among all other type of nanofluids. Heat transfer enhancement increase with increases the volumetric concentration, but it is accompanied by increasing pressure drop values. Moreover, the average Nusselt number increases with an increase in Reynolds number and volume concentration. The SiO2–glycerin nanofluid has the highest Nusselt number compared with other base fluids. The present study shows that these V-shaped wavy channels have advantages by using nanofluids and thus serve as promising candidates for incorporation into efficient heat transfer devices.

  16. Natural convection of nanofluids over a convectively heated vertical plate embedded in a porous medium

    Energy Technology Data Exchange (ETDEWEB)

    Ghalambaz, M.; Noghrehabadi, A.; Ghanbarzadeh, A., E-mail: m.ghalambaz@gmail.com, E-mail: ghanbarzadeh.a@scu.ac.ir [Department of Mechanical Engineering, Shahid Chamran University of Ahvaz, Ahvaz (Iran, Islamic Republic of)

    2014-04-15

    In this paper, the natural convective flow of nanofluids over a convectively heated vertical plate in a saturated Darcy porous medium is studied numerically. The governing equations are transformed into a set of ordinary differential equations by using appropriate similarity variables, and they are numerically solved using the fourth-order Runge-Kutta method associated with the Gauss-Newton method. The effects of parametric variation of the Brownian motion parameter (Nb), thermophoresis parameter (Nt) and the convective heating parameter (Nc) on the boundary layer profiles are investigated. Furthermore, the variation of the reduced Nusselt number and reduced Sherwood number, as important parameters of heat and mass transfer, as a function of the Brownian motion, thermophoresis and convective heating parameters is discussed in detail. The results show that the thickness of the concentration profiles is much lower than the temperature and velocity profiles. For low values of the convective heating parameter (Nc), as the Brownian motion parameter increases, the non-dimensional wall temperature increases. However, for high values of Nc, the effect of the Brownian motion parameter on the non-dimensional wall temperature is not significant. As the Brownian motion parameter increases, the reduced Sherwood number increases and the reduced Nusselt number decreases. (author)

  17. Heat transfer from a plate cooled by a water film with countercurrent air flow

    International Nuclear Information System (INIS)

    Ambrosini, W.; Manfredini, A.; Mariotti, F.; Oriolo, F.; Vigni, P.

    1995-01-01

    An experimental program at the University of Pisa provides specific data for the evaluation of heat and mass transfer by falling film evaporation. The problem is addressed primarily because of its relevance to the study of the behavior of passive containment cooling systems in simplified pressurized water reactors. In these plants, after an accident that releases vapor from the primary circuit, the steel containment envelope is cooled either by an ascending stream of air in natural circulation or by the combination of air flow and falling film evaporation. To qualify models for the prediction of the heat transfer capabilities in postulated accident conditions, researchers have built an experimental facility consisting of a flat heated plate with water sprays and a fan to simulate a countercurrent air stream. The range of relevant parameters to be investigated has been determined on the basis of integral calculations performed for the AP600 reactor containment. The facility has enabled the collection of data that confirm the adequacy of the classical heat and mass transfer analogy in predicting evaporation phenomena. Further developments in the research are needed to confirm the first results and to extend the experimental database by considering more subtle aspects of the phenomenon such as the characteristics of surface waviness of the water film and its effect on heat transfer

  18. A Review of Research Progress on Dissimilar Laser Weld-Brazing of Automotive Applications

    Science.gov (United States)

    Krishnaja, Devireddy; Cheepu, Muralimohan; Venkateswarlu, D.

    2018-03-01

    In recent years, a rapidly growing demand for laser brazing in the transportation industry for automotive parts joining to improve the productivity, quality of the joints and cost efficiency reasons. Due to this, laser brazing technology is extensively used in the major manufacturing companies such as Volkswagen group, General Motors Europe, BMW and Ford manufacturing groups as their openingbulk production solicitation on various parts of vehicles. Laser brazing is different from the welding processes and it will block upanopeningamongst two substrates by mixture of a filler wire on condition that by a concentrated laser beam or any other heat source. Among the all joining processes, laser brazing technique is an alternative and in effect method for welding of dissimilar metals which have large difference in their melting points. It is important to understand therelationsof these phenomena of the fillers of brazing with the substrate surfaces to obtain a high quality joints. The aim of this study is to address the contemporaryenquiriesand its progress on laser-brazing, its importance to the industrial applications and to bring more awareness to the manufacturers about the research results of this technique from various research groups to enhance the research progress and developing new things from this review report.

  19. Ultrasonic inspection of tube to tube plate welds

    International Nuclear Information System (INIS)

    Telford, D.W.; Peat, T.S.

    1985-01-01

    To monitor the deterioration of a weld between a tube and tube plate which has been repaired by a repair sleeve inside the tube and brazed at one end to the tube, ultrasound from a crystal at the end of a rod is launched, in the form of Lamb-type waves, into the tube through the braze and allowed to travel along the tube to the weld and be reflected back along the tube. The technique may also be used for the type of heat exchanger in which, during construction, the tubes are welded to the tube plate via external sleeves in which case the ultrasound is used in a similar manner to inspect the sleeve/tube plate weld. an electromagnetic transducer may be used to generate the ultrasound. The ultrasonic head comprising the crystal and an acoustic baffle is mounted on a Perspex (RTM) rod which may be rotated by a stepping motor. Echo signals from the region of deterioration may be isolated by use of a time gate in the receiver. The device primarily detects circumferentially orientated cracks, and may be used in heat exchangers in nuclear power plants. (author)

  20. Strength of vacuum brazed joints for repair; Haallfasthet hos reparationer utfoerda med vakuumloedning

    Energy Technology Data Exchange (ETDEWEB)

    Berglin, Leif [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-04-01

    Strength data are missing for braze joints. Repaired components cannot fully make use of the strength of the braze, and lifetime will be underestimated. The goal of the project was to generate material data to be able to prolong the lifetime of the components. Two different material combinations were tested, 12% Chromium steel brazed with BNi-2, and a nickel base alloy, IN792 brazed with BNi-5. Tensile testing at room temperature and elevated temperature was performed in the project. Target group is purchasers and suppliers of repaired components. A tensile test specimen with butt joint was developed in the project. The used test specimen worked well for the 12% Chromium steel. The results from testing show that proof stress and tensile strength are strongly depending on the joint gap, particularly at room temperature. High strength, close to base material strength, was achieved with joint gaps smaller than 50{mu}m. For wider joint gaps, strength was lower. Strength was approximately 25% of base material strength for joint gaps over 100{mu}m. The results can be explained by changes in microstructure. Joint gaps wider than 50{mu}m showed evidence of two-phase structure. At 500 deg C, the results also showed a connection between joint gap, microstructure and strength. The generated strength data can be used for calculations of lifetime for repaired components. Two different process errors were discovered in the manufacturing process of the brazed IN792 test specimens. The generated material data are therefor erroneous. The reason for this was two manufacturing errors. The tack welding was done with too high heat input. The surfaces of the joint gap became oxidised and the oxide hindered wetting of the braze. The second reason was that the brazing was done without the prescribed hold time at maximum temperature. The melting of the braze was therefor not completed when cooling started. As a result, the strength of the IN792 specimens was low at both temperatures.

  1. Experimental and numerical contribution to heat transfer enhancement in compact plate heat exchangers

    International Nuclear Information System (INIS)

    Vitillo, Francesco

    2014-01-01

    In the framework of CEA R and D program to develop an industrial prototype of Sodium cooled Fast Reactor, the present thesis aimed to propose an innovative compact heat exchanger technology. In order to increase the global compactness the basic idea of this work is to design a channel were the fluid flow is as much three-dimensional as possible. In particular the channel can be thought as the result of the superposition of two undulated channels in phase opposition. To numerically provide a physically-consistent model, a new non-linear eddy viscosity named Anisotropic Shear Stress Transport (ASST) model has been developed and implemented into the available solver ANSYS FLUENT. To validate the numerical model, two experimental sections have been used to acquire an extensive aerodynamic database, whereas, to validate the thermal modeling approach, the VHEGAS facility has been built. Once having validated the ASST model, correlations for friction factor and Nusselt number for various geometries could be obtained. Finally, it has been shown that the innovative channel is the most compact one among the most important existing industrial compact heat exchanger technologies. (author) [fr

  2. Numerical simulation of a plate-fin heat exchanger with offset fins using porous media approach

    Science.gov (United States)

    Juan, Du; Hai-Tao, Zhao

    2018-03-01

    In this paper, the study was focused on a double flow plate-fin heat exchanger (PFHE) whose heat transfer element was offset staggered fin. Numerical simulations have been carried out to investigate the thermodynamic characteristics of a full-size PFHE via the porous media approach. Based on the numerical model, the effects of the dynamic viscosity and the locations of the inlet and outlet tubes on flow distribution and pressure drop of the PFHE were studied. The results showed that flow distribution of the PFHE was improved by increasing the dynamic viscosity. Therefore, the relationship between flow distribution and pressure drop was analyzed under various inlet velocity, and a correlation among flow distribution, pressure drop, and Reynolds number was derived. Finally, the middle-based strategy was proposed and numerically verified to improve flow distribution of the PFHE.

  3. Experiments on forced convection form a horizontal heated plate in a packed bed of glass spheres

    Energy Technology Data Exchange (ETDEWEB)

    Renken, K.J. (Univ. of Wisconsin, Milwaukee (USA)); Poulikakos, D. (Univ. of Illinois, Chicago (USA))

    1989-02-01

    This paper presents an experimental investigation of boundary-layer forced convective heat transfer from a flat isothermal plate in a packed bed of spheres. Extensive experimental results are reported for the thermal boundary-layer thickness, the temperature field, and the local wall heat flux (represented by the local Nusselt number). Theoretical findings of previous investigations using the Darcy flow model as well as a general model for themomentum equation accouting for flow inertia and macroscopic shear wtih and without variable porosity are used to evaluate the theoretical models. Several trends are revealed regarding the conditions of validity of these flow models. Overall the general flow model including variable porosity appears to perform better, even through the need for serious improvements in modeling becomes apparent.

  4. AN EXPERIMENTAL ASSESSMENT OF THE PLATE HEAT EXCHANGER CHARACTERISTICS BY WILSON PLOT METHOD

    Directory of Open Access Journals (Sweden)

    Jan Opatřil

    2016-10-01

    Full Text Available An aim of this paper is suggestion of the evaluation method based on the experimental data and the Wilson plot method for the Plate Heat Exchangers (PHE. For the purpose of the project the new experimental loop was built for the testing of PHE to obtain the overhaul heat transfer coefficient and pressure drop between inlet and outlet of the fluid. The measurement were done for three different PHE with the performance range 30-100kW. The working fluid was water on both sides of the PHE. The differences are in number of pates as well as in extrusion profiles. The Wilson plot evaluation method was involved for the processing experimental data. To obtain more accurate correlations between the experimental data and theoretical results yield of the Wilson plot, the method was enhanced by the measured pressure drop involving. This approach could be useful for PHE designing software and for the manufacturing company.

  5. Real-time simulation of thermal stresses and creep in plates subjected to transient heat input

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Jacobsen, Torben Krogsdal; Hansen, P.N.

    1997-01-01

    -difference approach. It applies a general formulation which takes into account nonconstant material properties (e.g. temperature, material, or time dependency), heat-transfer coefficients, and creep. The temperature calculation applies a one-dimensional numerical model, whereas the stress analysis is semi......This paper presents a novel numerical technique for solving the temperature and stress fields in a plate subjected to arbitrarily varying transient boundary conditions (transient temperature and heat-flux variations) on a surface. The numerical method is based on the control-volume finite......-two-dimensional. Both plane stress and plane strain conditions are considered as extreme cases. It is shown that, by using the developed numerical technique, very fast real-time simulations can be performed. The method has proved its applicability in e.g. high-pressure die-casting, and applications to this industrial...

  6. Thermal shock fracture of graphite armor plate under the heat load of plasma disruption

    International Nuclear Information System (INIS)

    Horie, Tomoyoshi; Seki, Masahiro; Ohmori, Junji

    1989-01-01

    Experiments on the thermal shock brittle fracture of graphite plates were performed. Thermal loading which simulated a plasma disruption was produced by an electron beam facility. Pre-cracks produced on the surface propagated to the inside of the specimen even if the thermal stress on the surface was compressive. Two mechanisms are possible to produce tensile stress around the crack tip under thermal shock conditions. Temperature, thermal stress, and the stress intensity factor for the specimen were analyzed based on the finite element method for various heating conditions. The trend of experimental results under the asymmetric heating agrees qualitatively with the analytical results. This phenomenon is important for the design of plasma facing components made of graphite. Establishment of a lifetime prediction procedure including fatigue, fatigue crack growth, and brittle fracture is needed for graphite armors. (orig.)

  7. Multi-objective optimization of a plate and frame heat exchanger via genetic algorithm

    Energy Technology Data Exchange (ETDEWEB)

    Najafi, Hamidreza; Najafi, Behzad [K. N. Toosi University of Technology, Department of Mechanical Engineering, Tehran (Iran)

    2010-06-15

    In the present paper, a plate and frame heat exchanger is considered. Multi-objective optimization using genetic algorithm is developed in order to obtain a set of geometric design parameters, which lead to minimum pressure drop and the maximum overall heat transfer coefficient. Vividly, considered objective functions are conflicting and no single solution can satisfy both objectives simultaneously. Multi-objective optimization procedure yields a set of optimal solutions, called Pareto front, each of which is a trade-off between objectives and can be selected by the user, regarding the application and the project's limits. The presented work takes care of numerous geometric parameters in the presence of logical constraints. A sensitivity analysis is also carried out to study the effects of different geometric parameters on the considered objective functions. Modeling the system and implementing the multi-objective optimization via genetic algorithm has been performed by MATLAB. (orig.)

  8. Numerical Study of the Inertia Effect on Flow Distribution in Micro-gap Plate Heat Exchanger

    International Nuclear Information System (INIS)

    Park, Jang Min; Yoon, Seok Ho; Lee, Kong Hoon; Song Chan Ho

    2014-01-01

    This paper presents numerical study on flow and heat transfer characteristics in micro-gap plate heat exchanger. In particular, we investigate the effect of flow inertia on the flow distribution from single main channel to multiple parallel micro-gaps. The flow regime of the main channel is varied from laminar regime (Reynolds number of 100) to turbulent regime (Reynolds number of 10000) by changing the flow rate, and non-uniformity of the flow distribution and temperature field is evaluated quantitatively based on the standard deviation. The flow distribution is found to be significantly affected by not only the header design but also the flow rate of the main channel. It is also observed that the non-uniformity of the temperature field has its maximum at the intermediate flow regime

  9. Three-dimensional fluctuating Couette flow through the porous plates with heat transfer

    Directory of Open Access Journals (Sweden)

    M. Guria

    2006-06-01

    Full Text Available Unsteady Couette flow of a viscous incompressible fluid between two horizontal porous flat plates is considered. The stationary plate is subjected to a periodic suction and the plate in uniform motion is subjected to uniform injection. Approximate solutions have been obtained for the velocity and the temperature fields, skin friction by using perturbation technique. The heat transfer characteristic has also been studied on taking viscous dissipation into account. It is found that the main flow velocity decreases with increase in frequency parameter. On the other hand, the magnitude of the cross-flow velocity increases with increase in frequency parameter. It is seen that the amplitude of the shear stress due to main flow decreases while that due to cross-flow increases with increase in frequency parameter. It is also seen that the tangent of phase shifts both due to the main and cross-flows decrease with increase in frequency parameter. It is observed that the temperature increases with increase in frequency parameter.

  10. Forced convection on a heated horizontal flat plate with finite thermal conductivity in a non-Darcian porous medium

    Energy Technology Data Exchange (ETDEWEB)

    Luna, N. [Direccion de Operacion Petrolera, Direccion General de Exploracion y Explotacion de Hidrocarburos, Secretaria de Energia, 03100 Mexico DF (Mexico); Mendez, F. [Facultad de Ingenieria, UNAM, 04510 Mexico DF (Mexico)

    2005-07-01

    The steady-state analysis of conjugated heat transfer process for the hydrodynamically developed forced convection flow on a heated flat plate embedded in a porous medium is studied. The governing equations for the fluid-saturated porous medium are solved analytically using the integral boundary layer approximation. This integral solution is coupled to the energy equation for the flat plate, where the longitudinal heat conduction effects are taken into account. The resulting equations are then reduced to an integro-differential equation which is solved by regular perturbation techniques and numerical methods. The analytical and numerical predictions for the temperature profile of the plate and appropriate local and average Nusselt numbers are plotted for finite values of the conduction parameter, {alpha}, which represents the presence of the longitudinal heat conduction effects. (authors)

  11. Fluxless furnace brazing and its theoretical fundamentals

    International Nuclear Information System (INIS)

    Lison, R.

    1979-01-01

    In this paper the theoretical fundamental of fluxless furnace brazing are described. The necessary conditions for a wetting in the vacuum, under a inert-gas and with a reducing gas are discussed. Also other methods to reduce the oxygen partial pressure are described. Some applications of fluxless furnace brazing are outlined. (orig.) [de

  12. METHODS FOR BRAZING UNUSUAL METAL COMBINATIONS

    Energy Technology Data Exchange (ETDEWEB)

    Bertossa, Robert C.

    1963-10-15

    A method for vacuum pressure braze cladding is described. Application of the method to Mo-OFHC Cu-type 316L stainlcss steel, Ta cladding on OFHC Cu, Nb with Ni, Ti and Zr on steels, and pure Be brazing to austenitic stalnless steel are discussed. The advantages of vacuumpressure bonding are also discussed. (P.C.H.)

  13. Nonlinear periodic wavetrains in thin liquid films falling on a uniformly heated horizontal plate

    Science.gov (United States)

    Issokolo, Remi J. Noumana; Dikandé, Alain M.

    2018-05-01

    A thin liquid film falling on a uniformly heated horizontal plate spreads into fingering ripples that can display a complex dynamics ranging from continuous waves, nonlinear spatially localized periodic wave patterns (i.e., rivulet structures) to modulated nonlinear wavetrain structures. Some of these structures have been observed experimentally; however, conditions under which they form are still not well understood. In this work, we examine profiles of nonlinear wave patterns formed by a thin liquid film falling on a uniformly heated horizontal plate. For this purpose, the Benney model is considered assuming a uniform temperature distribution along the film propagation on the horizontal surface. It is shown that for strong surface tension but a relatively small Biot number, spatially localized periodic-wave structures can be analytically obtained by solving the governing equation under appropriate conditions. In the regime of weak nonlinearity, a multiple-scale expansion combined with the reductive perturbation method leads to a complex Ginzburg-Landau equation: the solutions of which are modulated periodic pulse trains which amplitude and width and period are expressed in terms of characteristic parameters of the model.

  14. Numerical and experimental analysis of heat transfer in injector plate of hydrogen peroxide hybrid rocket motor

    Science.gov (United States)

    Cai, Guobiao; Li, Chengen; Tian, Hui

    2016-11-01

    This paper is aimed to analyze heat transfer in injector plate of hydrogen peroxide hybrid rocket motor by two-dimensional axisymmetric numerical simulations and full-scale firing tests. Long-time working, which is an advantage of hybrid rocket motor over conventional solid rocket motor, puts forward new challenges for thermal protection. Thermal environments of full-scale hybrid rocket motors designed for long-time firing tests are studied through steady-state coupled numerical simulations of flow field and heat transfer in chamber head. The motor adopts 98% hydrogen peroxide (98HP) oxidizer and hydroxyl-terminated poly-butadiene (HTPB) based fuel as the propellants. Simulation results reveal that flowing liquid 98HP in head oxidizer chamber could cool the injector plate of the motor. The cooling of 98HP is similar to the regenerative cooling in liquid rocket engines. However, the temperature of the 98HP in periphery portion of the head oxidizer chamber is higher than its boiling point. In order to prevent the liquid 98HP from unexpected decomposition, a thermal protection method for chamber head utilizing silica-phenolics annular insulating board is proposed. The simulation results show that the annular insulating board could effectively decrease the temperature of the 98HP in head oxidizer chamber. Besides, the thermal protection method for long-time working hydrogen peroxide hybrid rocket motor is verified through full-scale firing tests. The ablation of the insulating board in oxygen-rich environment is also analyzed.

  15. Turbulent Heat Transfer of a Finned Plate in a Duct as Tip Clearance Changes

    Energy Technology Data Exchange (ETDEWEB)

    Park, Hae-Kyun; Chung, Bum-Jin [Kyung Hee University, Yongin (Korea, Republic of)

    2015-05-15

    Fins are employed to enhance the cooling performance of a system. There are a number of studies relevant to geometry of fins. Meanwhile, the studies relevant to tip clearance, have not performed enough, which is the distance between the tips of the fins and the wall. We investigated the optimal tip clearance, which maximizes the heat transfers by experimental and numerical analyses with wider range of Re{sub Dh} than the previous studies. Turbulent heat transfers of a finned plate were measured. For an extended range of tip clearance and Re{sub Dh} than other studies. A joint experimental and numerical analyses was performed to measure heat transfers. Mass transfer experiments using electroplating system was used and FLUENT 6.3.26 was used for the calculation. For the narrow tip clearances below 5 mm, were investigated by numerical method only. The bypass flow to the tip clearance region contributes to heat transfer area at the tip clearance region and does not contributes that of the fin region. Thus, the optimal tip clearance was founded and it exists vicinity of 0.2 mm.

  16. Investigating the effect of non-similar fins in thermoeconomic optimization of plate fin heat exchanger

    International Nuclear Information System (INIS)

    Hajabdollahi, Hassan

    2015-01-01

    Thermoeconomic optimization of plate fin heat exchanger with similar (SF) and different (DF) or non-similar fin in each side is presented in this work. For this purpose, both heat exchanger effectiveness and total annual cost (TAC) are optimized simultaneously using multi-objective particle swarm optimization algorithm. The above procedure is performed for various mass flow rates in each side. The optimum results reveal that no thermoeconomic improvement is observed in the case of same mass flow rate in each side while both effectiveness and TAC are improved in the case of different mass flow rate. For example, effectiveness and TAC are improved 0.95% and 10.17% respectively, for the DF compared with SF. In fact, the fin configuration should be selected more compact in a side with lower mass flow rate compared with the other side in the thermoeconomic viewpoint. Furthermore, for the thermodynamic optimization viewpoint both SF and DF have the same optimum result while for the economic (or thermoeconomic) optimization viewpoint, the significant decrease in TAC is accessible in the case of DF compared with SF. - Highlights: • Thermoeconomic modeling of compact heat exchanger. • Selection of fin and heat exchanger geometries as nine decision variables. • Applying MOPSO algorithm for multi objective optimization. • Considering the similar and different fin specification in each side. • Investigation of optimum design parameters for various mass flow rates

  17. High-Power Laser Cutting of Steel Plates: Heat Affected Zone Analysis

    Directory of Open Access Journals (Sweden)

    Imed Miraoui

    2016-01-01

    Full Text Available The thermal effect of CO2 high-power laser cutting on cut surface of steel plates is investigated. The effect of the input laser cutting parameters on the melted zone depth (MZ, the heat affected zone depth (HAZ, and the microhardness beneath the cut surface is analyzed. A mathematical model is developed to relate the output process parameters to the input laser cutting parameters. Three input process parameters such as laser beam diameter, cutting speed, and laser power are investigated. Mathematical models for the melted zone and the heat affected zone depth are developed by using design of experiment approach (DOE. The results indicate that the input laser cutting parameters have major effect on melted zone, heat affected zone, and microhardness beneath cut surface. The MZ depth, the HAZ depth, and the microhardness beneath cut surface increase as laser power increases, but they decrease with increasing cutting speed. Laser beam diameter has a negligible effect on HAZ depth but it has a remarkable effect on MZ depth and HAZ microhardness. The melted zone depth and the heat affected zone depth can be reduced by increasing laser cutting speed and decreasing laser power and laser beam diameter.

  18. Tensile Creep Properties of the 50Au-50Cu Braze Alloy

    International Nuclear Information System (INIS)

    Stephens, J.J.

    1999-01-01

    The 50Au-50CU (wt.%) alloy is a solid-solution strengthened braze alloy used extensively in conventional, hermetic metal/ceramic brazing applications where low vapor pressure is a requirement. Typical metal/ceramic base materials would be Kovar TM alloy and metallized and Ni-plated 94% alumina ceramic. The elevated temperature mechanical properties are important for permitting FEA evaluation of residual stresses in metal/ceramic brazes given specific geometries and braze cooldown profiles. For material with an atomic composition of 76.084 at.% CL 23.916 Au (i.e., on the Cu-rich side of Cu 3 Au) that was annealed for 2 hr. at 750 ampersand deg;C and water quenched a Garofalo sinh equation was found to adequately characterize the minimum strain rate data over the temperature mnge 450-850 ampersand deg;C. At lower temperatures (250 arid 350 ampersand deg;C), a conventional power law equation was found to characterize the data. For samples held long periods of time at 375 ampersand deg;C (96 hrs.) and slowly cooled to room temperature, a slight strengthening reaction was observed: with the stress necessary to reach the same strain rate increasing by about 15% above the baseline annealed and quenched data. X-ray diffiction indicates that the 96 hr at 375 ampersand deg;C + slow cool condition does indeed order. The microhardness of the ordered samples indicates a value of 94.5 VHN, compared to 93.7 VHN for the baseline annealed and quenched (disordered FCC) samples. From a brazing perspective, the relative sluggishness of this ordering reaction does not appear to pose a problem for braze joints cooled at reasonable rates following brazing

  19. Automatic-Control System for Safer Brazing

    Science.gov (United States)

    Stein, J. A.; Vanasse, M. A.

    1986-01-01

    Automatic-control system for radio-frequency (RF) induction brazing of metal tubing reduces probability of operator errors, increases safety, and ensures high-quality brazed joints. Unit combines functions of gas control and electric-power control. Minimizes unnecessary flow of argon gas into work area and prevents electrical shocks from RF terminals. Controller will not allow power to flow from RF generator to brazing head unless work has been firmly attached to head and has actuated micro-switch. Potential shock hazard eliminated. Flow of argon for purging and cooling must be turned on and adjusted before brazing power applied. Provision ensures power not applied prematurely, causing damaged work or poor-quality joints. Controller automatically turns off argon flow at conclusion of brazing so potentially suffocating gas does not accumulate in confined areas.

  20. Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Prado, J. de, E-mail: javier.deprado@urjc.es; Sánchez, M.; Ureña, A.

    2017-07-15

    80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface. - Highlights: •W-Eurofer brazed joints, manufactured using Cu-based mechanically alloyed powders as filler is proposed. •The benefits derivate from the alloyed composition could improve the operational brazeability of the studied system. •Tested pre-alloyed fillers have a more homogeneous melting stage which enhances its spreading and flowing capabilities. •This behaviour could lead to work with higher heating rates and lower brazing temperatures.

  1. Attempts of Thermal Imaging Camera Usage in Estimations of the Convective Heat Loss From a Vertical Plate

    Directory of Open Access Journals (Sweden)

    Denda Hubert

    2014-01-01

    Full Text Available In this paper a new method for determining heat transfer coefficients using a gradient method has been developed. To verify accuracy of the proposed method vertical isothermal heating plate with natural convection mechanism has been examined. This configuration was deliberately chosen, because of the fact that such case is historically the earliest and most thoroughly studied and its rich scientific documentation – the most reliable. New method is based on temperature field visualization made in perpendicular plane to the heating surface of the plate using infrared camera. Because the camera does not record temperature of air itself but the surface only, therefore plastic mesh with low thermal conductivity has been used as a detector. Temperature of each mesh cell, placed perpendicular to the vertical heating surface and rinsed with convection stream of heated air could be already recorded by infrared camera. In the same time using IR camera surface of heating plate has been measured. By numerical processing of the results matrix temperature gradient on the surface ∂T/∂x │ x=0, local heat transfer coefficients αy, and local values of Nusselt number Nuy, can be calculated. After integration the average Nusselt number for entire plate can be calculated. Obtained relation characteristic numbers Nu = 0.647 Ra 0.236 (R2 = 0.943, has a good correlation with literature reports and proves usefulness of the method.

  2. Heat transfer and pressure drop characteristics of a plate heat exchanger using water based Al2O3 nanofluid for 30° and 60° chevron angles

    Science.gov (United States)

    Elias, M. M.; Saidur, R.; Ben-Mansour, R.; Hepbasli, A.; Rahim, N. A.; Jesbains, K.

    2018-04-01

    Nanofluid is a new class of engineering fluid that has good heat transfer characteristics which is essential to increase the heat transfer performance in various engineering applications such as heat exchangers and cooling of electronics. In this study, experiments were conducted to compare the heat transfer performance and pressure drop characteristics in a plate heat exchanger (PHE) for 30° and 60° chevron angles using water based Al2O3 nanofluid at the concentrations from 0 to 0.5 vol.% for different Reynolds numbers. The thermo-physical properties has been determined and presented in this paper. At 0.5 vol% concentration, the maximum heat transfer coefficient, the overall heat transfer coefficient and the heat transfer rate for 60° chevron angle have attained a higher percentage of 15.14%, 7.8% and 15.4%, respectively in comparison with the base fluid. Consequently, when the volume concentration or Reynolds number increases, the heat transfer coefficient and the overall heat transfer coefficient as well as the heat transfer rate of the PHE (Plate Heat Exchangers) increases respectively. Similarly, the pressure drop increases with the volume concentration. 60° chevron angle showed better performance in comparison with 30° chevron angle.

  3. Modeling the dynamic operation of a small fin plate heat exchanger – parametric analysis

    Directory of Open Access Journals (Sweden)

    Motyliński Konrad

    2015-09-01

    Full Text Available Given its high efficiency, low emissions and multiple fuelling options, the solid oxide fuel cells (SOFC offer a promising alternative for stationary power generators, especially while engaged in micro-combined heat and power (μ-CHP units. Despite the fact that the fuel cells are a key component in such power systems, other auxiliaries of the system can play a critical role and therefore require a significant attention. Since SOFC uses a ceramic material as an electrolyte, the high operating temperature (typically of the order of 700–900 °C is required to achieve sufficient performance. For that reason both the fuel and the oxidant have to be preheated before entering the SOFC stack. Hot gases exiting the fuel cell stack transport substantial amount of energy which has to be partly recovered for preheating streams entering the stack and for heating purposes. Effective thermal integration of the μ-CHP can be achieved only when proper technical measures are used. The ability of efficiently preheating the streams of oxidant and fuel relies on heat exchangers which are present in all possible configurations of power system with solid oxide fuel cells. In this work a compact, fin plate heat exchanger operating in the high temperature regime was under consideration. Dynamic model was proposed for investigation of its performance under the transitional states of the fuel cell system. Heat exchanger was simulated using commercial modeling software. The model includes key geometrical and functional parameters. The working conditions of the power unit with SOFC vary due to the several factors, such as load changes, heating and cooling procedures of the stack and others. These issues affect parameters of the incoming streams to the heat exchanger. The mathematical model of the heat exchanger is based on a set of equations which are simultaneously solved in the iterative process. It enables to define conditions in the outlets of both the hot and the

  4. Experimental study on the thermal hydraulic performance of plate-fin heat exchangers for cryogenic applications

    Science.gov (United States)

    Jiang, Qingfeng; Zhuang, Ming; Zhang, Qiyong; Zhu, Zhigang; Geng, Maofei; Sheng, Linhai; Zhu, Ping

    2018-04-01

    Efficient and compact plate-fin heat exchangers are critical for large-scale helium liquefaction/refrigeration systems as they constitute major part in the cold box. This study experimentally explores the heat transfer and pressure drop behaviors of helium gas at low temperature in four types of plate-fin channels, namely offset-strip and perforated fins, with different geometrical parameters. A series of cryogenic experiments at approximately liquid nitrogen temperature are carried out to measure the Colburn j factors and Fanning friction f factors with a wide range of Reynolds number. Besides, to reveal the performance variations under different operating temperatures, comparative experiments respectively conducted at room temperature and liquid nitrogen temperature are implemented. The results show that in comparison with the performance data at room temperature, most of j factors are relatively smaller perhaps because the lower aluminum thermal conductivity and higher Prandtl Number at low temperature. Meanwhile, the f factors corresponding to cryogenic conditions exhibit slightly larger even though the core pressure drops show considerable reductions. In contrast to the calculated results from the frequently-used performance curves (Chen and Shen, 1993), the Root Mean Squared Errors of j and f values are correlated within 8.38% and 6.97% for one perforated fin core, 41.29% and 34.97% for three OSF cores, respectively. For OSFs, further comparisons with the previous empirical correlations from literatures are conducted to verify the accuracy of each correlation. Generally, most of the calculated results predict acceptably within the deviations of ±25% for the j factors, while the predicted results express relatively large deviations for the f factors. Therefore, it may be revealed that most of the existing correlations were not able to accurately predict the experimental data in consideration of the performance differences under realistic cryogenic operating

  5. Numerical model of a thermoelectric generator with compact plate-fin heat exchanger for high temperature PEM fuel cell exhaust heat recovery

    DEFF Research Database (Denmark)

    Xin, Gao; Andreasen, Søren Juhl; Chen, Min

    2012-01-01

    on a finite-element approach. On each discretized segment, fluid properties, heat transfer process and TEG performance are locally calculated for higher model precision. To benefit both the system design and fabrication, the way to model TEG modules is herein reconsidered; a database of commercialized compact......This paper presents a numerical model of an exhaust heat recovery system for a high temperature polymer electrolyte membrane fuel cell (HTPEMFC) stack. The system is designed as thermoelectric generators (TEGs) sandwiched in the walls of a compact plate-fin heat exchanger. Its model is based...... plate-fin heat exchangers is adopted. Then the model is validated against experimental data and the main variables are identified by means of a sensitivity analysis. Finally, the system configuration is optimized for recovering heat from the exhaust gas. The results exhibit the crucial importance...

  6. Study of an induction brazing process for the instrumentation feed through part

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Jintae; Ahn, Sung Ho; Joung, Chang Young; Kim, Ka Hye; Heo, Sung Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    In general, brazing is used to seal out the feed through part of thin wires, and several studies in nuclear fields used brazing as a sealing method. However, previous techniques using a manual torch or an induction brazing by blowing Ar gas as a shield gas cannot avoid soot, which is difficult to remove. In addition, because their brazing quality is not uniform, instrumentation cables cannot deliver signals due to damage of excessive heat. In this study, an automatically controlled induction brazing system has been developed including a vacuum chamber to prevent generation of soot. A loop is a facility to carry out irradiation test for nuclear fuels and materials in a research reactor by measuring the irradiation behavior of them in a timely manner. Because flow condition of coolant in a loop should be the same with that of NPPs', highly pressurized (15.5 MPa) and highly heated (300 .deg. C) coolant is circulated through the loop. Therefore, sealing of the pressure boundary is one of the most important processes in fabricating the in-pile test section (IPS). In particular, sensors such as thermocouples, LVDTs and SPNDs are attached in a test rig and deliver signals to the measuring device at the outside of the reactor pool through instrumentation cables, which pass through the pressure boundary of the test rig. Therefore, it needs to seal out the instrumentation feed through part to not leak the coolant.

  7. Convective heat transfer for a gaseous slip flow in micropipe and parallel-plate microchannel with uniform wall heat flux: effect of axial heat conduction

    Science.gov (United States)

    Haddout, Y.; Essaghir, E.; Oubarra, A.; Lahjomri, J.

    2018-06-01

    Thermally developing laminar slip flow through a micropipe and a parallel plate microchannel, with axial heat conduction and uniform wall heat flux, is studied analytically by using a powerful method of self-adjoint formalism. This method results from a decomposition of the elliptic energy equation into a system of two first-order partial differential equations. The advantage of this method over other methods, resides in the fact that the decomposition procedure leads to a selfadjoint problem although the initial problem is apparently not a self-adjoint one. The solution is an extension of prior studies and considers a first order slip model boundary conditions at the fluid-wall interface. The analytical expressions for the developing temperature and local Nusselt number in the thermal entrance region are obtained in the general case. Therefore, the solution obtained could be extended easily to any hydrodynamically developed flow and arbitrary heat flux distribution. The analytical results obtained are compared for select simplified cases with available numerical calculations and they both agree. The results show that the heat transfer characteristics of flow in the thermal entrance region are strongly influenced by the axial heat conduction and rarefaction effects which are respectively characterized by Péclet and Knudsen numbers.

  8. Influence of inclined Lorentz force on micropolar fluids in a square cavity with uniform and nonuniform heated thin plate

    Energy Technology Data Exchange (ETDEWEB)

    Periyadurai, K. [Department of Mathematics, Bharathiar University, Coimbatore 641046, Tamil Nadu (India); Muthtamilselvan, M., E-mail: muthtamill@yahoo.co.in [Department of Mathematics, Bharathiar University, Coimbatore 641046, Tamil Nadu (India); Doh, Deog-Hee [Division of Mechanical Engineering, College of Engineering,Korea Maritime Ocean University, Busan 606781 (Korea, Republic of)

    2016-12-15

    In the present study, the effect of inclined magnetic field on natural convection of micro-polar fluid in a square cavity with uniform and nonuniform heated thin plate built in centrally is investigated numerically. The vertical walls are cooled while the top and bottom walls are insulated. The thin plate is assumed to be isothermal with a linearly varying temperature. The governing equations were solved by finite volume method using second order central difference scheme and upwind differencing scheme. The numerical investigation is carried out for different governing parameters namely, the Hartmann number, inclination angle of magnetic field, Rayleigh number, vortex viscosity and source non-uniformity parameters. The result shows that the heat transfer rate is decreased when increasing Hartmann number, inclination angle of magnetic field and vortex viscosity parameter. It is found that the non-uniformity parameter affects the fluid flow and temperature distribution especially for the high Rayleigh numbers. Finally, the overall heat transfer rate of micro-polar fluids is found to be smaller than that of Newtonian fluid. - Highlights: • We investigate the effect of inclined magnetic field on micropolar fluid in a cavity. • The effects of uniform and non-uniform heated plate are studied. • The present numerical results are compared with the experimental results. • The addition of vortex viscosity parameter declines the heat transfer performance. • The high heat transfer rate occurs in the vertical plate compared to the horizontal one.

  9. A comparison of micro-structured flat-plate and cross-cut heat sinks for thermoelectric generation application

    DEFF Research Database (Denmark)

    Rezania, Alireza; Rosendahl, L. A.

    2015-01-01

    . In this study, a micro-structured plate-fin heat sink is compared to a modified design of cross-cut heat sink applied to TEGs over a range of temperatures and thermal conductivities. The particular focus of this study is to explore the net power output from the TEG module. The three-dimensional governing...... equations for the flow and heat transfer are solved using computational fluid dynamics (CFD) in conjunction with the thermoelectric characteristics of the TEG over a wide range of flow inlet velocities. The results show that at small flow inlet velocity, the maximum net power output in TEG with plate......Heat sink configuration has strong impact on net power output from thermoelectric generators (TEGs). A weak cooling strategy can even cause negative net power output from the thermoelectric device. However, the net power output can be significantly improved by optimal design of the heat sink...

  10. Critical heat flux analysis on change of plate temperature and cooling water flow rate for rectangular narrow gap with bilateral-heated cases

    International Nuclear Information System (INIS)

    M Hadi Kusuma; Mulya Juarsa; Anhar Riza Antariksawan

    2013-01-01

    Boiling heat transfer phenomena on rectangular narrow gap was related to the safety of nuclear reactors. Research done in order to study the safety of nuclear reactors in particular relating to boiling heat transfer and useful on the improvement of next-generation reactor designs. The research focused on calculation of the heat flux during the cooling process in rectangular narrow gap size 1.0 mm. with initial temperatures 200°C. 400°C, and 600°C, also the flow rates of cooling water 0,1 liters/second. 0,2 liters/second. and 0,3 liters/second. Experiments carried out by injecting water at a certain flow rate with the water temperature 85°C. Transient temperature measurement data recorded by the data acquisition system. Transient temperature measurement data is used to calculate the flux of heat gain is then used to obtain the heat transfer coefficient. This research aimed to obtain the correlation between critical heat flux and heat transfer coefficient to changes in temperatures and water flow rates for bilaterally-heated cases on rectangular narrow gap. The results obtained for a constant cooling water flow rate, critical heat flux will increase when hot plate temperature also increased. While on a constant hot plate temperature, coefficient heat transfer will increase when cooling water flow rate also increased. Thus it can be said that the cooling water flow rate and temperature of the hot plate has a significant effect on the critical heat flux and heat transfer coefficient resulted in quenching process of vertical rectangular narrow gap with double-heated cases. (author)

  11. A screening method for the optimal selection of plate heat exchanger configurations

    Directory of Open Access Journals (Sweden)

    Pinto J.M.

    2002-01-01

    Full Text Available An optimization method for determining the best configuration(s of gasketed plate heat exchangers is presented. The objective is to select the configuration(s with the minimum heat transfer area that still satisfies constraints on the number of channels, the pressure drop of both fluids, the channel flow velocities and the exchanger thermal effectiveness. The configuration of the exchanger is defined by six parameters, which are as follows: the number of channels, the numbers of passes on each side, the fluid locations, the feed positions and the type of flow in the channels. The resulting configuration optimization problem is formulated as the minimization of the exchanger heat transfer area and a screening procedure is proposed for its solution. In this procedure, subsets of constraints are successively applied to eliminate infeasible and nonoptimal solutions. Examples show that the optimization method is able to successfully determine a set of optimal configurations with a minimum number of exchanger evaluations. Approximately 5 % of the pressure drop and channel velocity calculations and 1 % of the thermal simulations are required for the solution.

  12. Analysis technology in the thick plate free drop impact, heat and thermal stress of the cask for radioactive material transport

    International Nuclear Information System (INIS)

    Lee, Dew Hey; Lee, Young Shin; Ryu, Chung Hyun; Kim, Hyun Su; Choi, Kyung Joo; Choi, Young Jin; Lee, Jae Hyung; Na, Jae Yun; Kim, Seong Jong

    2002-03-01

    In this study, The regulatory condition and analysis condition is analyzed for thick plate free drop, heat and thermal stress analysis to develop the safety assessment technology. Analysis is performed with finite element method which is one of the many analysis methods of the shipping cask. ANSYS, LS-DYNA3D and ABAQUS is suitable for thick plate free drop, heat and thermal stress analysis of the shipping cask. For the analysis model, the KSC-4 that is the shipping cask to transport spent nuclear fuel is investigated. The results of both LS-DYNA3D and ABAQUS for thick plate free drop and the results of ANSYS, LS-DYNA3D and ABAQUS for heat and thermal stress analysis is completely corresponded. And the integrity of the shipping cask is verified. Using this study, the reliable safety assessment technology is supplied to the staff. The efficient and reliable regulatory tasks is performed using the standard safety assessment technology

  13. Analysis technology in the thick plate free drop impact, heat and thermal stress of the cask for radioactive material transport

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Dew Hey [Korea Institute of Nuclear and Safety, Taejon (Korea, Republic of); Lee, Young Shin; Ryu, Chung Hyun; Kim, Hyun Su; Choi, Kyung Joo; Choi, Young Jin; Lee, Jae Hyung; Na, Jae Yun; Kim, Seong Jong [Chungnam National Univ., Taejon (Korea, Republic of)

    2002-03-15

    In this study, The regulatory condition and analysis condition is analyzed for thick plate free drop, heat and thermal stress analysis to develop the safety assessment technology. Analysis is performed with finite element method which is one of the many analysis methods of the shipping cask. ANSYS, LS-DYNA3D and ABAQUS is suitable for thick plate free drop, heat and thermal stress analysis of the shipping cask. For the analysis model, the KSC-4 that is the shipping cask to transport spent nuclear fuel is investigated. The results of both LS-DYNA3D and ABAQUS for thick plate free drop and the results of ANSYS, LS-DYNA3D and ABAQUS for heat and thermal stress analysis is completely corresponded. And the integrity of the shipping cask is verified. Using this study, the reliable safety assessment technology is supplied to the staff. The efficient and reliable regulatory tasks is performed using the standard safety assessment technology.

  14. The Development and Microstructure Analysis of High Strength Steel Plate NVE36 for Large Heat Input Welding

    Science.gov (United States)

    Peng, Zhang; Liangfa, Xie; Ming, Wei; Jianli, Li

    In the shipbuilding industry, the welding efficiency of the ship plate not only has a great effect on the construction cost of the ship, but also affects the construction speed and determines the delivery cycle. The steel plate used for large heat input welding was developed sufficiently. In this paper, the composition of the steel with a small amount of Nb, Ti and large amount of Mn had been designed in micro-alloyed route. The content of C and the carbon equivalent were also designed to a low level. The technology of oxide metallurgy was used during the smelting process of the steel. The rolling technology of TMCP was controlled at a low rolling temperature and ultra-fast cooling technology was used, for the purpose of controlling the transformation of the microstructure. The microstructure of the steel plate was controlled to be the mixed microstructure of low carbon bainite and ferrite. Large amount of oxide particles dispersed in the microstructure of steel, which had a positive effects on the mechanical property and welding performance of the steel. The mechanical property of the steel plate was excellent and the value of longitudinal Akv at -60 °C is more than 200 J. The toughness of WM and HAZ were excellent after the steel plate was welded with a large heat input of 100-250 kJ/cm. The steel plate processed by mentioned above can meet the requirement of large heat input welding.

  15. Homogenization of a thermal problem with the fourier conditions in the thin plates of a heat exchanger

    International Nuclear Information System (INIS)

    Rahmattulla, A.A.; Taghite, M.B.

    1996-01-01

    In this paper was studied a thermal problem with the fourier boundary conditions on the edges of the holes in a periodically perforated plate of a heat exchanger. This problem contains several reduced parameters which can be very small (the period ε of the distribution of the holes, the reduced thickness e of the plate and the three Biot numbers relative to the different parts of the boundary). The homogenization technique was used to estimate the field of temperatures attainable in the upper plate, depending on the relative order of magnitude of the smell parameters. (authors). 9 refs

  16. Theory and modeling of active brazing.

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  17. Thermal fatigue cracks in gas turbine heat shield plates; Thermoermuedungsrisse in Hitzeschildplatten von Gasturbinen

    Energy Technology Data Exchange (ETDEWEB)

    Neidel, Andreas; Riesenbeck, Susanne [Siemens AG, Berlin (Germany). Gas Turbine Plant Berlin Labs.

    2012-07-01

    There are numerous possible designations for the damage mechanism described in this case study. As a consequence, the terminology is far from being consistent. In this context, the Anglo-Saxon language area has to be taken into consideration. On the one hand many failure analysis reports have to be written in English, on the other hand it is meanwhile expected to use English terms in reports written in German, the latter in an effort to standardize the internal nomenclature. Therefore, it is advisable for damage analysts to know technical terms in both languages, at least for the most important damage mechanisms occurring in their respective fields of activity. In the present case, individual ceramic coated metal heat shield plates have been replaced after several ten thousand operating hours and several hundred start-up and shut-down procedures, i.e. machine start-ups, due to cracks in the central locating hole.

  18. Boundary Layer Flow and Heat Transfer of FMWCNT/Water Nanofluids over a Flat Plate

    Directory of Open Access Journals (Sweden)

    Mohammad Reza Safaei

    2016-09-01

    Full Text Available In the present study, the heat transfer and flow of water/FMWCNT (functionalized multi-walled carbon nanotube nanofluids over a flat plate was investigated using a finite volume method. Simulations were performed for velocity ranging from 0.17 mm/s to 1.7 mm/s under laminar regime and nanotube concentrations up to 0.2%. The 2-D governing equations were solved using an in-house FORTRAN code. For a specific free stream velocity, the presented results showed that increasing the weight percentage of nanotubes increased the Nusselt number. However, an increase in the solid weight percentage had a negligible effect on the wall shear stress. The results also indicated that increasing the free stream velocity for all cases leads to thinner boundary layer thickness, while increasing the FMWCNT concentration causes an increase in the boundary layer thickness.

  19. Transitional and turbulent flat-plate boundary layers with heat transfer

    Science.gov (United States)

    Wu, Xiaohua; Moin, Parviz

    2010-11-01

    We report on our direct numerical simulation of two incompressible, nominally zero-pressure-gradient flat-plate boundary layers from momentum thickness Reynolds number 80 to 1950. Heat transfer between the constant-temperature solid surface and the free-stream is also simulated with molecular Prandtl number=1. Throughout the entire flat-plate, the ratio of Stanton number and skin-friction St/Cfdeviates from the exact Reynolds analogy value of 0.5 by less than 1.5%. Turbulent Prandtl number t peaks at the wall. Preponderance of hairpin vortices is observed in both the transitional and turbulent regions of the boundary layers. In particular, the internal structure of merged turbulent spots is hairpin forest; the internal structure of infant turbulent spots is hairpin packet. Numerous hairpin vortices are readily detected in both the near-wall and outer regions of the boundary layers up to momentum thickness Reynolds number 1950. This suggests that the hairpin vortices in the turbulent region are not simply the aged hairpin forests convected from the upstream transitional region. Temperature iso-surfaces in the companion thermal boundary layers are found to be a useful tracer in identifying hairpin vortex structures.

  20. Hydromagnetic flow and radiative heat transfer of nanofluid past a vertical plate

    Directory of Open Access Journals (Sweden)

    B. Ganga

    2017-11-01

    Full Text Available Hydromagnetic flow of an incompressible viscous nanofluid past a vertical plate in the presence of thermal radiation is investigated both analytically and numerically. The radiative heat flux is described by the Rosseland diffusion approximation in the energy equation. The governing non-linear partial differential equations are converted into a set of ordinary differential equations by suitable similarity transformations. The resulting ordinary differential equations are successfully solved analytically with the help of homotopy analysis method and numerically by the fourth order Runge–Kutta method with shooting technique. The effects of various physical parameters are analyzed and discussed in graphical and tabular forms. The effects of some physical parameters such as Lewis number, Prandtl number, buoyancy ratio, thermophoresis, Brownian motion, radiation parameter and magnetic parameter are analyzed on the velocity, temperature and solid volume fraction profiles as well as on the reduced Nusselt number and the local Sherwood number. An excellent agreement is observed between present analytical and numerical results. Keywords: Nanofluid, Hydromagnetic, Homotopy analysis method, Vertical plate and thermal radiation

  1. Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function of Braze Alloy and Process Variables

    Science.gov (United States)

    2013-02-01

    concerns. These braze alloys use a high Si content to produce a low melting Al-Si near eutectic alloy. The recommended 11 brazing temperature for A A...each successive dip enhancing the 21 high temperature Si enrichment outside of the braze gap and decreasing the Si content within the braze gap.6...Nevertheless equilibrium phases should be considered as a reference point for grain boundaries after high temperature brazing . Recent literature [22

  2. The effect of filler metal thickness on residual stress and creep for stainless-steel plate-fin structure

    Energy Technology Data Exchange (ETDEWEB)

    Jiang Wenchun [School of Mechanical and Power Engineering, Nanjing University of Technology, Nanjing 210009 (China)], E-mail: jiangwenchun@126.com; Gong Jianming; Chen Hu; Tu, S.T. [School of Mechanical and Power Engineering, Nanjing University of Technology, Nanjing 210009 (China)

    2008-08-15

    Stainless-steel plate-fin heat exchanger (PFHE) has been used as a high-temperature recuperator in microturbine for its excellent qualities in compact structure, high-temperature and pressure resistance. Plate-fin structure, as the core of PFHE, is fabricated by vacuum brazing. The main component fins and the parting sheets are joined by fusion of a brazing alloy cladded to the surface of parting sheets. Owing to the material mismatching between the filler metal and the base metal, residual stresses can arise and decrease the structure strength greatly. The recuperator serves at high temperature and the creep would happen. The thickness of the filler metal plays an important role in the joint strength. Hence this paper presented a finite element (FE) analysis of the brazed residual stresses and creep for a counterflow stainless-steel plate-fin structure. The effect of the filler metal thickness on residual stress and creep was investigated, which provides a reference for strength design.

  3. Dry/wet performance of a plate-fin air-cooled heat exchanger with continuous corrugated fins

    International Nuclear Information System (INIS)

    Hauser, S.G.; Kreid, D.K.; Johnson, B.M.

    1981-01-01

    The performance and operating characteristics of a plate-fin heat exchanger in dry/wet or deluge operations was experimentally determined. Development of the deluge heat/mass transfer model continued. The experiments were conducted in a specially-designed wind tunnel at the PNL. Air that was first heated and humidified to specified conditions was circulated at a controlled rate through a 2 ft x 6 ft heat exchanger module. The heat exchanger used in the tests was a wavy surface, plate fin on tube configuration. Hot water was circulated through the tubes at high flow rates to maintain an essentially isothermal condition on the tube side. Deionized water sprayed on the top of the vertically oriented plate fins was collected at the bottom of the core and recirculated. Instrumentation was provided for measurement of flow rates and thermodynamic conditions in the air, in the core circulation water, and in the deluge water. Measurements of the air side pressure drop and heat rejection rate were made as a function of air flow rate, air inlet temperature and humidity, deluge water flow rate, and the core inclination from the vertical. An overall heat transfer coefficient and an effective deluge film convective coefficient was determined. The deluge model, for predicting heat transfer from a wet finned heat exchanger was further developed and refined, and a major extension of the model was formulated that permits simultaneous calculation of both the heat transfer and evaporation rates from the wetted surface. The experiments showed an increase in the heat rejection rate due to wetting, accompanied by a proportional increase in the air side pressure drop. For operation at the same air side pressure drop, the enhancement ratio Q/sub w//Q/sub d/ varied between 2 and 5 for the conditions tested. Thus, the potential enhancement of heat transfer due to wetting can be substantial

  4. A thermal design method for the performance optimization of multi-stream plate-fin heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Zhe; Li, Yanzhong [Xi’an Jiaotong University, Xi’an (China); Sunden, Bengt [Lund University, Lund (Sweden); Han, Fenghui [Dalian Maritime University, Dalian (China)

    2017-06-15

    An optimization design method based on field synergy principle is developed for Multi-stream plate-fin heat exchangers (MPHEs) with a segmented differential model. The heat exchanger is divided into a number of sub-exchangers along the main stream, and each sub-exchanger consists of N passages along the height of the exchanger. Compared with the traditional heat exchanger design, this method allows temperature and pressure fields to be obtained via coupling calculation with consideration of variable physical properties and the axial heat loss of the heat exchanger. Finally, the heat exchanger is optimally designed using a temperature-difference uniformity optimization factor based on field synergy principle. This design model can provide an accurate temperature field and pressure field, because the stream properties are determined by the mean temperature and pressure of each local sub-exchanger. Optimum results indicate that the temperature distribution on the cross section of the heat exchanger is relatively uniform and that the temperature difference of heat transfer for each stream is always a small value. These characteristics prove the feasibility and effectiveness of this design model. In this paper, a case of five stream plate-fin heat exchangers for an ethylene plant is designed under a practical cold box operating condition with the proposed model, the structure and heat transfer of which are optimally determined. The design model and optimization method proposed in this work can provide theoretical and technical support to the optimization design of MPHEs.

  5. Direct metal brazing to cermet feedthroughs

    International Nuclear Information System (INIS)

    Hopper, A.C. Jr.

    1984-01-01

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces

  6. The Impact of Reduced Gravity on Free Convective Heat Transfer from a Finite, Flat, Vertical Plate

    Science.gov (United States)

    Lotto, Michael A.; Johnson, Kirstyn M.; Nie, Christopher W.; Klaus, David M.

    2017-10-01

    Convective heat transfer is governed by a number of factors including various fluid properties, the presence of a thermal gradient, geometric configuration, flow condition, and gravity. Empirically-derived analytical relationships can be used to estimate convection as a function of these governing parameters. Although it is relatively straightforward to experimentally quantify the contributions of the majority of these variables, it is logistically difficult to assess the influence of reduced-gravity due to practical limitations of establishing this environment. Therefore, in order to explore this regime, a series of tests was conducted to evaluate convection under reduced-gravity conditions averaging 0.45 m/sec2 (0.05 g) achieved aboard a parabolic aircraft. The results showed a reduction in net heat transfer of approximately 61% in flight relative to a 1 g terrestrial baseline using the same setup. The average experimental Nusselt Number of 19.05 ± 1.41 statistically correlated with the predicted value of 18.90 ± 0.63 (N = 13), estimated using the Churchill-Chu correlation for free convective heat transfer from a finite, flat, vertical plate. Extrapolating this to similar performance in true microgravity (10-6 g) indicates that these conditions should yield a Nusselt Number of 1.27, which is 2.6% the magnitude of free convection at 1 g, or a reduction of 97.4%. With advection essentially eliminated, heat transfer becomes limited to diffusion and radiation, which are gravity-independent and nearly equivalent in magnitude in this case. These results offer a general guideline for integrating components that utilize natural (free) convective gas cooling in a spacecraft habitat and properly sizing the thermal control system.

  7. A Microstructural Evaluation of Friction Stir Welded 7075 Aluminum Rolled Plate Heat Treated to the Semi-Solid State

    Directory of Open Access Journals (Sweden)

    Ava Azadi Chegeni

    2018-01-01

    Full Text Available Two rolled plates of 7075 aluminum alloy were used as starting material. The plates were welded using a simultaneous double-sided friction stir welding (FSW process. One way of obtaining feedstock materials for Semi-solid processing or thixoforming is via deformation routes followed by partial melting in the semi-solid state. As both the base plate materials and the friction weld area have undergone extensive deformation specimens were subjected to a post welding heat-treatment in the semi-solid range at a temperature of 628 °C, for 3 min in order to observe the induced microstructural changes. A comparison between the microstructural evolution and mechanical properties of friction stir welded plates was performed before and after the heat-treatment in the Base Metal (BM, the Heat Affected Zone (HAZ, the Thermomechanically Affected Zone (TMAZ and the Nugget Zone (NZ using optical microscopy, Scanning Electron microscopy (SEM and Vickers hardness tests. The results revealed that an extremely fine-grained structure, obtained in the NZ after FSW, resulted in a rise of hardness from the BM to the NZ. Furthermore, post welding heat-treatment in the semi-solid state gave rise to a consistent morphology throughout the material which was similar to microstructures obtained by the thixoforming process. Moreover, a drop of hardness was observed after heat treatment in all regions as compared to that in the welded microstructure.

  8. ANALYSIS OF GAMMA HEATING AT TRIGA MARK REACTOR CORE BANDUNG USING PLATE TYPE FUEL

    Directory of Open Access Journals (Sweden)

    Setiyanto Setiyanto

    2016-10-01

    Full Text Available ABSTRACT In accordance with the discontinuation of TRIGA fuel element production by its producer, the operation of all TRIGA type reactor of at all over the word will be disturbed, as well as TRIGA reactor in Bandung. In order to support the continuous operation of Bandung TRIGA reactor, a study on utilization of fuel plate mode, as used at RSG-GAS reactor, to replace the cylindrical model has been done. Various assessments have been done, including core design calculation and its safety aspects. Based on the neutronic calculation, utilization of fuel plate shows that Bandung TRIGA reactor can be operated by 20 fuel elements only. Compared with the original core, the new reactor core configuration is smaller and it results in some empty space that can be used for in-core irradiation facilities. Due to the existing of in-core irradiation facilities, the gamma heating value became a new factor that should be evaluated for safety analysis. For this reason, the gamma heating for TRIGA Bandung reactor using fuel plate was calculated by Gamset computer code. The calculations based on linear attenuation equations, line sources and gamma propagation on space. Calculations were also done for reflector positions (Lazy Susan irradiation facilities and central irradiation position (CIP, especially for any material samples. The calculation results show that gamma heating for CIP is significantly important (0,87 W/g, but very low value for Lazy Susan position (lest then 0,11 W/g. Based on this results, it can be concluded that the utilization of CIP as irradiation facilities need to consider of gamma heating as data for safety analysis report. Keywords: gamma heating, nuclear reactor, research reactor, reactor safety.   ABSTRAK Dengan dihentikannya produksi elemen bakar reaktor jenis Triga oleh produsen, maka semua reaktor TRIGA di dunia terganggu operasinya, termasuk juga reaktor TRIGA 2000 di Bandung. Untuk mendukung pengoperasian reaktor TRIGA Bandung

  9. Development of actively cooled divertor plates for fusion experimental devices

    Energy Technology Data Exchange (ETDEWEB)

    Onozuka, M. [Mitsubishi Heavy Industries Ltd., Yokohama (Japan); Toyoda, M. [Mitsubishi Heavy Industries Ltd., Yokohama (Japan); Tsujimura, S. [Mitsubishi Heavy Industries Ltd., Yokohama (Japan); Inoue, M. [Mitsubishi Heavy Industries Ltd., Yokohama (Japan); Satoh, M. [Mitsubishi Heavy Industries Ltd., Yokohama (Japan)

    1995-12-31

    Development of high thermal resistant divertor plates using the brazing technique has been conducted. Uni-directional carbon-fiber-reinforced-carbon (CFC) has been selected as the surface material because of its high thermal conductivity and mechanical strength, while copper-alloy has been chosen as the base plate because of its high thermal conductivity. Brazing materials on CFC were examined and applied to the divertor element samples (25mm x 25mm x 35mm). Then, the samples were exposed to a high heat flux electron beam. It was found that the fabricated samples can withstand repetitive thermal shocks of 30MW/m{sup 2} x 2sec for more than 500 times. Using the developed method, two types of partial divertor models were fabricated and tested. It was shown that the models have sufficient structural integrity against thermal shocks of 9MW/m{sup 2} x 3sec-14MW/m{sup 2} x 4sec for up to 1200 times. The thermal analyses suggested that the models could withstand the steady-state heat flux of 12.6MW/m{sup 2}. In addition, the thermal stress analyses showed that the structural modification could reduce the thermal stress on the models. (orig.).

  10. Heat transfer in a compact tubular heat exchanger with application to the engine struts of the national aerospace plane

    International Nuclear Information System (INIS)

    Olsen, D.A.

    1991-01-01

    The authors constructed an apparatus to measure heat transfer coefficients in compact heat exchangers which are candidate cooling jackets for the engine struts of the National Aerospace Plane. This paper reports measurements on a tube specimen heat exchanger. The heat exchanger consisted of 20 nickel tubes (2 mm OD, 1 mm ID, 15.2 cm heated length), brazed to a 3 mm thick nickel plate. The tubes lay parallel to one another, 3.8 mm on-center separation. The heat exchanger was heated on one side in a radiative furnace at heat fluxes of 3.4 to 54 W/cm 2 over a normal area of 7.8 cm by 15.2 cm. The coolant fluid was helium gas at Reynolds numbers of 3000 to 35 000 and 3.50 MPa pressure. For high heat flux and low

  11. Computational Fluid Dynamics Uncertainty Analysis Applied to Heat Transfer over a Flat Plate

    Science.gov (United States)

    Groves, Curtis Edward; Ilie, Marcel; Schallhorn, Paul A.

    2013-01-01

    There have been few discussions on using Computational Fluid Dynamics (CFD) without experimental validation. Pairing experimental data, uncertainty analysis, and analytical predictions provides a comprehensive approach to verification and is the current state of the art. With pressed budgets, collecting experimental data is rare or non-existent. This paper investigates and proposes a method to perform CFD uncertainty analysis only from computational data. The method uses current CFD uncertainty techniques coupled with the Student-T distribution to predict the heat transfer coefficient over a at plate. The inputs to the CFD model are varied from a specified tolerance or bias error and the difference in the results are used to estimate the uncertainty. The variation in each input is ranked from least to greatest to determine the order of importance. The results are compared to heat transfer correlations and conclusions drawn about the feasibility of using CFD without experimental data. The results provide a tactic to analytically estimate the uncertainty in a CFD model when experimental data is unavailable

  12. Numerical simulation of the thermal hydraulic performance of a plate pin fin heat sink

    International Nuclear Information System (INIS)

    Yuan Wuhan; Zhao Jiyun; Tso, C.P.; Wu Tianhua; Liu Wei; Ming Tingzhen

    2012-01-01

    The computational fluid dynamic software FLUENT is used in assessing the electronics cooling potential of a plate pin fin heat sink (PPFHS), including the conjugate effect. The simulation results are validated with reported experimental data. The simulation shows that pin height and air velocity have significant influences on the thermal hydraulic performances of PPFHS while the influences of in-line/staggered array and neighbor pin flow-directional center distance (NPFDCD) of the PPFHS are less notable. In applying the present design to the cooling of a desktop PC CPU at a heat flux of 2.20 W/cm 2 , the temperature can be kept at less than 358 K with an air velocity over 6.5 m/s. - Highlights: ► Pin height and air velocity significantly influence thermal performance of PPFHS. ► Less influence by in-line or staggered array. ► Less influence by neighbor pin flow-directional center distance. ► Design with >6.5 m/s air can cool to 2 flux.

  13. Pre-qualification of brazed plasma facing components of divertor target elements for ITER like tokamak application

    International Nuclear Information System (INIS)

    Singh, K.P.; Pandya, Santosh P.; Khirwadkar, S.S.; Patel, Alpesh; Patil, Y.; Buch, J.J.U.; Khan, M.S.; Tripathi, Sudhir; Pandya, Shwetang; Govindrajan, J.; Jaman, P.M.; Rathore, Devendra; Rangaraj, L.; Divakar, C.

    2011-01-01

    Qualification of tungsten (W) and graphite (C) based brazed plasma facing components (PFCs) is an important R and D area in fusion research. Pre-qualification tests for brazed joints between W-CuCrZr and C-CuCrZr using NDT (IR thermography and ultrasonic test) and thermal fatigue test are attempted. Mockups having good quality brazed joints of W and C based PFCs were identified using NDT. Subsequently, thermal fatigue test was performed on the identified mockups. All brazed tiles of W based PFC mockups could withstand thermal fatigue test, however, few tiles of C based PFC mockup were found detached. Thermal analyses of mockups are performed using finite element analysis (ANSYS) software to simulate the thermal hydraulic condition with 10 MW/m 2 uniform heat flux. Details about experimental and computational work are presented here.

  14. Pre-qualification of brazed plasma facing components of divertor target elements for ITER like tokamak application

    Energy Technology Data Exchange (ETDEWEB)

    Singh, K.P., E-mail: kpsingh@ipr.res.in [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India); Pandya, Santosh P.; Khirwadkar, S.S.; Patel, Alpesh; Patil, Y.; Buch, J.J.U.; Khan, M.S.; Tripathi, Sudhir; Pandya, Shwetang; Govindrajan, J. [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India); Jaman, P.M.; Rathore, Devendra; Rangaraj, L.; Divakar, C. [Materials Science Division, National Aerospace Laboratories, CSIR, Bangalore, Karnataka (India)

    2011-10-15

    Qualification of tungsten (W) and graphite (C) based brazed plasma facing components (PFCs) is an important R and D area in fusion research. Pre-qualification tests for brazed joints between W-CuCrZr and C-CuCrZr using NDT (IR thermography and ultrasonic test) and thermal fatigue test are attempted. Mockups having good quality brazed joints of W and C based PFCs were identified using NDT. Subsequently, thermal fatigue test was performed on the identified mockups. All brazed tiles of W based PFC mockups could withstand thermal fatigue test, however, few tiles of C based PFC mockup were found detached. Thermal analyses of mockups are performed using finite element analysis (ANSYS) software to simulate the thermal hydraulic condition with 10 MW/m{sup 2} uniform heat flux. Details about experimental and computational work are presented here.

  15. Features of Pd-Ni-Fe solder system for vacuum brazing of low alloy steels

    International Nuclear Information System (INIS)

    Radzievskij, V.N.; Kurochko, R.S.; Lotsmanov, S.N.; Rymar', V.I.

    1975-01-01

    The brazing solder of the Pd-Ni-Fe alloyed with copper and lithium, in order to decrease the melting point and provide for a better spreading, when soldered in vacuum ensures a uniform strength of soldered joints with the base metal of low-alloyed steels of 34KHNIM-type. The properties of low-alloyed steel joints brazed with the Pd-Ni-Fe-system solder little depend on the changes in the soldering parameters. The soldered joint keeps a homogeneous structure after all the stages of heat treatment (annealing, quenching and tempering)

  16. Metallographic quality control of welding and brazing

    International Nuclear Information System (INIS)

    Slaughter, G.M.

    1979-01-01

    The value of metallography in assuring integrity in the fabrication of metal and components in energy systems is summarized. Metallography also plays an integral role in quality control of welded and brazed joints

  17. Titanium Brazing for Structures and Survivability

    National Research Council Canada - National Science Library

    Doherty, Kevin J; Tice, Jason R; Szewczyk, Steven T; Glide, Gary A

    2007-01-01

    .... While welding is the typical joining method for titanium, vacuum brazing is an option in areas that are difficult to access for welding as well as areas near other nonmetallic materials, such as ceramics...

  18. Electroplating eliminates gas leakage in brazed areas

    Science.gov (United States)

    Leigh, J. D.

    1966-01-01

    Electroplating method seals brazed or welded joints against gas leakage under high pressure. Any conventional electroplating process with many different metal anodes can be used, as well as the build up of layers of different metals to any required thickness.

  19. On the Metallurgy of Active Brazing

    NARCIS (Netherlands)

    Paulasto, M.; Loo, van F.J.J.; Kivilahti, J.

    1996-01-01

    Advanced ceramics like silicon nitride are increasingly used as structural components in demanding high temperature applications as well as in electronics industry. Complex, multicomponent structures for engineering applications generally. The interfacial microstructures formed when Si3N4 is brazed

  20. Graphite to Inconel brazing using active filler metal

    International Nuclear Information System (INIS)

    King, J.F.; Baity, F.W.; Walls, J.C.; Hoffman, D.J.

    1989-01-01

    Ion cyclotron resonant frequency (ICRF) antennas are designed to supply large amounts of auxiliary heating power to fusion-grade plasmas in the Toroidal Fusion Test Reactor (TFTR) and Tore Supra fusion energy experiments. A single Faraday shield structure protects a pair of resonant double loops which are designed to launch up to 2 MW of power per loop. The shield consists of two tiers of actively cooled Inconel alloy tubes with the front tier being covered with semicircular graphite tiles. Successful operation of the antenna requires the making of high integrity bonds between the Inconel tubes and graphite tiles by brazing. This paper discusses this process

  1. Improvement of critical heat flux correlation for research reactors using plate-type fuel

    International Nuclear Information System (INIS)

    Kaminaga, Masanori; Yamamoto, Kazuyoshi; Sudo, Yukio

    1998-01-01

    In research reactors, plate-type fuel elements are generally adopted so as to produce high power densities and are cooled by a downward flow. A core flow reversal from a steady-state forced downward flow to an upward flow due to natural convection should occur during operational transients such as Loss of the primary coolant flow'. Therefore, in the thermal hydraulic design of research reactors, critical heat flux (CHF) under a counter-current flow limitation (CCFL) or a flooding condition are important to determine safety margins of fuel against CHF during a core flow reversal. The authors have proposed a CHF correlation scheme for the thermal hydraulic design of research reactors, based on CHF experiments for both upward and downward flows including CCFL condition. When the CHF correlation scheme was proposed, a subcooling effect for CHF correlation under CCFL condition had not been considered because of a conservative evaluation and a lack of enough CHF data to determine the subcooling effect on CHF. A too conservative evaluation is not appropriate for the design of research reactors because of construction costs etc. Also, conservativeness of the design must be determined precisely. In this study, therefore, the subcooling effect on CHF under the CCFL conditions in vertical rectangular channels heated from both sides were investigated quantitatively based on CHF experimental results obtained under uniform and non-uniform heat flux conditions. As a result, it was made clear that CHF in this region increase linearly with an increase of the channel inlet subcooling and a new CHF correlation including the effect of channel inlet subcooling was proposed. The new correlation could be adopted under the conditions of the atmospheric pressure, the inlet subcooling less than 78K, the channel gap size between 2.25 to 5.0mm, the axial peaking factor between 1.0 to 1.6 and L/De between 71 to 174 which were the ranges investigated in this study. (author)

  2. DNS of heat transfer in transitional, accelerated boundary layer flow over a flat plate affected by free-stream fluctuations

    International Nuclear Information System (INIS)

    Wissink, Jan G.; Rodi, Wolfgang

    2009-01-01

    Direct numerical simulations (DNS) of flow over and heat transfer from a flat plate affected by free-stream fluctuations were performed. A contoured upper wall was employed to generate a favourable streamwise pressure gradient along a large portion of the flat plate. The free-stream fluctuations originated from a separate LES of isotropic turbulence in a box. In the laminar portions of the accelerating boundary layer flow the formation of streaks was observed to induce an increase in heat transfer by the exchange of hot fluid near the surface of the plate and cold fluid from the free-stream. In the regions where the streamwise pressure gradient was only mildly favourable, intermittent turbulent spots were detected which relaminarised downstream as the streamwise pressure gradient became stronger. The relaminarisation of the turbulent spots was reflected by a slight decrease in the friction coefficient, which converged to its laminar value in the region where the streamwise pressure gradient was strongest.

  3. Fast brazing development for the joining of the beryllium armor layer for the ITER First Wall panels

    International Nuclear Information System (INIS)

    Buodot, C.; Boireau, B.; Lorenzetto, P.; Macel, D.

    2006-01-01

    In order to reduce cost and manufacturing time induction brazing is being developed as an alternative to Hot Isostatic Pressing for the joining of the beryllium armor onto the copper alloy heat sink material for the manufacture of First Wall panels for the ITER Blanket. The copper alloy that is currently adopted by ITER is a Copper Chromium Zirconium alloy. Its good mechanical properties are obtained by precipitation hardening by means of an ageing heat treatment at a temperature of about 480 o C. In order to avoid over-ageing and keep acceptable mechanical properties, brazing at higher temperatures must therefore be done as fast as possible. The flat geometry of a panel is not familiar for induction process; nevertheless, a development work was done validating the feasibility of joining beryllium tiles onto a copper chromium zirconium flat surface of a panel by induction brazing process. The development was done in 2 stages: validation of the capability of the induction process to realise a heat cycle on a dummy panel and in parallel, validation of the brazing parameters giving acceptable mechanical results on the beryllium CuCrZr joint. A flat pancake inductor was manufactured and tested on a dummy panel in an induction brazing vessel manufactured for this purpose. Several heating cycles were done with the aim of defining a cycle that gives uniform temperature at the interface of all the beryllium tiles on the entire panel surface. These cycles gave us a temperature range in which the brazing can be performed. A special device for brazing small mock up was also manufactured. This was for the metallurgical characterisation program. Many brazing samples where done and mechanically characterised. Unfortunately, this first metallurgical stage led to unacceptably low shear test values. A complete analysis of this non conformance put in evidence that the bad results were due to the braze material that was not adapted to this process. By changing the braze material

  4. Interfacial microstructure and mechanical properties of brazed aluminum / stainless steel - joints

    Science.gov (United States)

    Fedorov, V.; Elßner, M.; Uhlig, T.; Wagner, G.

    2017-03-01

    Due to the demand of mass and cost reduction, joints based on dissimilar metals become more and more interesting. Especially there is a high interest for joints between stainless steel and aluminum, often necessary for example for automotive heat exchangers. Brazing offers the possibilities to manufacture several joints in one step at, in comparison to fusion welding, lower temperatures. In the recent work, aluminum / stainless steel - joints are produced by induction brazing using an AlSi10 filler and a non-corrosive flux. The mechanical properties are determined by tensile shear tests as well as fatigue tests at ambient and elevated temperatures. The microstructure of the brazed joints and the fracture surfaces of the tested samples are investigated by SEM.

  5. Brazing and machining of carbon based materials for plasma facing components

    International Nuclear Information System (INIS)

    Brossa, M.; Guerreschi, U.; Rossi, M.

    1994-01-01

    Carbon based materials in the recent years have often been considered and used as armour material in plasma facing components for several fusion devices, because of their low Z and good high temperature characteristics that are compatible with the operation of nuclear reactors. These materials are often connected (mechanically or by brazing) to metals, that allow the support and the cooling functions (heat sink materials). In the following the experience of Ansaldo Ricerche about the study and the manufacturing of plasma facing components and mockups is described with reference to the influence of the carbon materials in performing brazing junction with metals. It is interesting to observe how the different characteristics of the carbon materials influence the brazing process. ((orig.))

  6. Improved nickel plating of Inconel X-750

    Science.gov (United States)

    Farmer, M. E.; Feeney, J. E.; Kuster, C. A.

    1969-01-01

    Electroplating technique with acid pickling provides a method of applying nickel plating on Inconel X-750 tubing to serve as a wetting agent during brazing. Low-stress nickel-plating bath contains no organic wetting agents that cause the nickel to blister at high temperatures.

  7. Combined scale effects for effective brazing at low temperatures

    Directory of Open Access Journals (Sweden)

    Bartout D.

    2012-12-01

    Full Text Available In modern joining technology, the focus is on effective brazing and soldering of temperature sensitive materials. Here, as well as in diffusion welding processes the needed thermal energy is externally realized in the joint zone. This produces a heating of the whole joining parts, since in laminar joining the thermal energy is transported in interior by thermal conduction. An excess of critical temperatures or tolerable impact periods in wide parts of materials and respectively components is often not avoidable. This leads to thermal damages. In this point of view nanotechnology shows promising possibilities as scale effects and their resulting thermophysical effects such as melting temperature reduction and high diffusion rates can be used for providing a self-propagating high-temperature synthesis at room temperature. After ignition by an external energy source a self-propagating exothermic reaction is started. By producing a multilayer system with alternately arranged nanoscaled layers of e.g. Al and Ni the resulting thin foil can be used as heat source for melting the braze or solder material within the joining zone without any external preheating. Due to the high process velocities up to 30 m/s and the local heat input significant thermal influences on the joined parts are not detectable.

  8. Scanning Kelvin probe force microscopy as a means of predicting the electrochemical characteristics of the surface of a modified AA4xxx/AA3xxx (Al alloys) brazing sheet

    International Nuclear Information System (INIS)

    Afshar, F. Norouzi; Wit, J.H.W. de; Terryn, H.; Mol, J.M.C.

    2013-01-01

    Highlights: ► Macro- and micro-electrochemical surface properties of an aluminium brazing sheet were investigated. ► Electrochemical surface properties before and after brazing were studied and compared. ► Scanning Kelvin probe force microscopy and potentiodynamic polarization measurements were performed. ► The electrochemical responses were correlated to the pre- and post-brazing treatment microstructure. -- Abstract: Macro- and micro-electrochemical properties of clad and core surfaces of a modified AA4xxx/AA3xxx brazing sheet material, before and after brazing, have been evaluated and compared. By scanning Kelvin probe force microscopy (SKPFM), the Volta potential distribution over the brazed and non-brazed clad surfaces was measured. The changes in the Volta potential maps were correlated to the macro-electrochemical responses of the surfaces and the microstructural features that evolve as a result of brazing. By performing potentiodynamic polarization experiments and microscopic analysis of the corroded surfaces and cross sections, the suitability of SKPFM analysis for corrosion performance prediction of the aluminium brazing sheet material in a sea water acidified accelerated test (SWAAT) environment was confirmed. Considering the purity of Si phase in the structures of both brazed and non-brazed material, it is suggested that Si can be applied as a reliable local reference in both structures to compare the changes in Volta potential differences as the result of different heat treatments of aluminium brazing sheet. Increasing the copper content of the re-solidified clad material as a result of brazing treatment was found to increase the Volta potential of the matrix which in turn reduces the cathodic protection power of the re-solidified clad material towards the core material

  9. A study on heat transfer through the fin-wick structure mounted in the evaporator for a plate loop heat pipe system

    International Nuclear Information System (INIS)

    Nguyen, Xuan Hung; Sung, Byung Ho; Choi, Jee Hoon; Kim, Chul Ju; Yoo, Jung Hyung; Seo, Min Whan

    2008-01-01

    This paper investigates the plate loop heat pipe system with an evaporator mounted with fin-wick structure to dissipate effectively the heat generated by the electronic components. The heat transfer formulation is modeled and predicted through thermal resistance analysis of the fin-wick structure in the evaporator. The experimental approach measures the thermal resistances and the operating characteristics. These results gathered in this investigation have been used to the objective of the information to improve the LHP system design so as to apply as the future cooling devices of the electronic components

  10. MHD Heat and Mass Transfer of Chemical Reaction Fluid Flow over a Moving Vertical Plate in Presence of Heat Source with Convective Surface Boundary Condition

    Directory of Open Access Journals (Sweden)

    B. R. Rout

    2013-01-01

    Full Text Available This paper aims to investigate the influence of chemical reaction and the combined effects of internal heat generation and a convective boundary condition on the laminar boundary layer MHD heat and mass transfer flow over a moving vertical flat plate. The lower surface of the plate is in contact with a hot fluid while the stream of cold fluid flows over the upper surface with heat source and chemical reaction. The basic equations governing the flow, heat transfer, and concentration are reduced to a set of ordinary differential equations by using appropriate transformation for variables and solved numerically by Runge-Kutta fourth-order integration scheme in association with shooting method. The effects of physical parameters on the velocity, temperature, and concentration profiles are illustrated graphically. A table recording the values of skin friction, heat transfer, and mass transfer at the plate is also presented. The discussion focuses on the physical interpretation of the results as well as their comparison with previous studies which shows good agreement as a special case of the problem.

  11. Heat transfer and flow analysis of nanofluid flow between parallel plates in presence of variable magnetic field using HPM

    Energy Technology Data Exchange (ETDEWEB)

    Hatami, M., E-mail: m.hatami@tue.nl [Esfarayen University of Technology, Mechanical Engineering Department, Esfarayen, North Khorasan (Iran, Islamic Republic of); Jing, Dengwei; Song, Dongxing [International Research Center for Renewable Energy, State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi' an 710049 (China); Sheikholeslami, M.; Ganji, D.D. [Department of Mechanical Engineering, Babol University of Technology, Babol (Iran, Islamic Republic of)

    2015-12-15

    In this study, effect of variable magnetic field on nanofluid flow and heat transfer analysis between two parallel disks is investigated. By using the appropriate transformation for the velocity, temperature and concentration, the basic equations governing the flow, heat and mass transfer were reduced to a set of ordinary differential equations. These equations subjected to the associated boundary conditions were solved analytically using Homotopy perturbation method. The analytical investigation is carried out for different governing parameters namely: squeeze number, suction parameter, Hartmann number, Brownian motion parameter, thermophrotic parameter and Lewis number. Results show that Nusselt number has direct relationship with Brownian motion parameter and thermophrotic parameter but it is a decreasing function of squeeze number, suction parameter, Hartmann number and Lewis number. - Highlights: • Heat and mass transfer of nanofluids between parallel plates investigated. • A variable magnetic field is applied on the plates. • Governing equations are solved analytically. • Effects of physical parameters are discussed on the Nusselt number.

  12. Heat transfer and flow analysis of nanofluid flow between parallel plates in presence of variable magnetic field using HPM

    International Nuclear Information System (INIS)

    Hatami, M.; Jing, Dengwei; Song, Dongxing; Sheikholeslami, M.; Ganji, D.D.

    2015-01-01

    In this study, effect of variable magnetic field on nanofluid flow and heat transfer analysis between two parallel disks is investigated. By using the appropriate transformation for the velocity, temperature and concentration, the basic equations governing the flow, heat and mass transfer were reduced to a set of ordinary differential equations. These equations subjected to the associated boundary conditions were solved analytically using Homotopy perturbation method. The analytical investigation is carried out for different governing parameters namely: squeeze number, suction parameter, Hartmann number, Brownian motion parameter, thermophrotic parameter and Lewis number. Results show that Nusselt number has direct relationship with Brownian motion parameter and thermophrotic parameter but it is a decreasing function of squeeze number, suction parameter, Hartmann number and Lewis number. - Highlights: • Heat and mass transfer of nanofluids between parallel plates investigated. • A variable magnetic field is applied on the plates. • Governing equations are solved analytically. • Effects of physical parameters are discussed on the Nusselt number

  13. Influence of brazing parameters and alloy composition on interface morphology of brazed diamond

    Energy Technology Data Exchange (ETDEWEB)

    Klotz, Ulrich E. [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)], E-mail: klotz@fem-online.de; Liu Chunlei [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland); Khalid, Fazal A. [Faculty of Metallurgy and Materials Engineering, GIK Institute, Topi, NWFP (Pakistan); Elsener, Hans-Rudolf [Empa, Swiss Federal Laboratories for Materials Testing and Research, Laboratory for Joining and Interface Technology, Uberlandstrasse 129, CH-8600 Duebendorf (Switzerland)

    2008-11-15

    Active brazing is an effective technique for joining diamond or cBN grit to metallic substrates. This technique is currently used to manufacture superabrasive, high-performance tools. The investigation of interface reactions between diamond and active brazing alloys plays an important role in understanding and improving the brazing process and the resultant tool performance. Focused ion beam (FIB) milling enabled the high resolution investigation of these extremely difficult to prepare metal-diamond joints. The interfacial nanostructure is characterized by the formation of two layers of TiC with different morphologies. First a cuboidal layer forms directly on the diamond and reaches a thickness of approximately 70 nm. Then a second layer with columnar TiC crystals grows on the first layer into the brazing filler metal by a diffusion-controlled process. The combined thickness of both TiC layers varies between 50 nm and 600 nm depending on the brazing temperature and holding time.

  14. Repairs of Damaged Castings Made of Graphitic Cast Iron by Means of Brazing

    Directory of Open Access Journals (Sweden)

    Mičian M.

    2017-09-01

    Full Text Available The article summarizes the theoretical knowledge from the field of brazing of graphitic cast iron, especially by means of conventional flame brazing using a filler metal based on CuZn (CuZn40SnSi – brass alloy. The experimental part of the thesis presents the results of performance assessment of brazed joints on other than CuZn basis using silicone (CuSi3Mn1 or aluminium bronze (CuAl10Fe. TIG electrical arc was used as a source of heat to melt these filler materials. The results show satisfactory brazed joints with a CuAl10Fe filler metal, while pre-heating is not necessary, which favours this method greatly while repairing sizeable castings. The technological procedure recommends the use of AC current with an increased frequency and a modified balance between positive and negative electric arc polarity to focus the heat on a filler metal without melting the base material. The suitability of the joint is evaluated on the basis of visual inspection, mechanic and metallographic testing.

  15. Annual measured and simulated thermal performance analysis of a hybrid solar district heating plant with flat plate collectors and parabolic trough collectors in series

    DEFF Research Database (Denmark)

    Tian, Zhiyong; Perers, Bengt; Furbo, Simon

    2017-01-01

    Flat plate collectors have relatively low efficiency at the typical supply temperatures of district heating networks (70–95 °C). Parabolic trough collectors retain their high efficiency at these temperatures. To maximize the advantages of flat plate collectors and parabolic trough collectors in l...... for this type of hybrid solar district heating plants with flat plate collectors and parabolic trough collectors in the Nordic region, but also introduce a novel design concept of solar district heating plants to other high solar radiation areas....... in large solar heating plants for a district heating network, a hybrid solar collector field with 5960 m2 flat plate collectors and 4039 m2 parabolic trough collectors in series was constructed in Taars, Denmark. The design principle is that the flat plate collectors preheat the return water from...

  16. Investigation of hydrodynamics and heat transfer in pseudo 2D spouted beds with and without draft plates

    Directory of Open Access Journals (Sweden)

    S. H. Hosseini

    Full Text Available Abstract In the present study, hydrodynamics and gas to particle heat transfer in pseudo two dimensional spouted beds (2DSB with and without draft plates were investigated using the Eulerian-Eulerian approach. The main objective of the study was to provide an understanding of effects of the presence of draft plates on the hydrodynamics and heat transfer behavior of solid particles in the spouted beds. To validate the model, the predicted mean particle vertical velocity at the bed axis, the lateral profiles of vertical particle velocity at different bed heights for both systems, and the particle velocity vector fields in the beds were compared with the experimental measurements. A close agreement between the CFD results and the experimental data was found for both systems. The simulation results showed that the particle volume fraction in the spout and fountain regions of the spouted bed with draft plates is considerably lower than that in a conventional spouted bed (without draft plates. Simulation results also showed significant differences between the temperature distributions of gas and solid phases in spouted beds with and without draft plates.

  17. Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

    Directory of Open Access Journals (Sweden)

    Z. Mirski

    2010-01-01

    Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

  18. Design of a braze alloy for fast epitaxial brazing of superalloys

    Science.gov (United States)

    Piegert, S.; Laux, B.; Rösier, J.

    2012-07-01

    For the repair of directionally solidified turbine components made of nickel-based superalloys, a new high-temperature brazing method has been developed. Utilising heterogeneous nucleation on the crack surface, the microstructure of the base material can be reproduced, i.e. single crystallinity can be maintained. In contrast to commonly used eutectic braze alloys, such as nickel-boron or nickel-silicon systems, the process is not diffusion controlled but works with a consolute binary base system. The currently applied epitaxial brazing methods rely on isothermal solidification diffusing the melting point depressants into the base material until their concentration is reduced so that the liquid braze solidifies. Contrary, the identified Ni-Mn consolute system enables a temperature driven epitaxial solidification resulting in substantially reduced process duration. The development of the braze alloys was assisted using the CALPHAD software Thermo-Calc. The solidification behaviour was estimated by kinetic calculations with realistic boundary conditions. Finally, the complete system, including braze alloy as well as substrate material, was modelled by means of DICTRA. Subsequently, the thermodynamic properties of the braze alloys were experimentally analysed by DSC measurements. For brazing experiments 300 μm wide parallel gaps were used. Complete epitaxial solidification, i.e. the absence of high-angle grain boundaries, could be achieved within brazing times being up to two orders of magnitude shorter compared to diffusion brazing processes. Theoretically and experimentally evaluated process windows reveal similar shapes. However, a distinct shift has to be stated which can be ascribed to the limited accuracy of the underlying thermodynamic databases.

  19. Unsteady heat-flux measurements of second-mode instability waves in a hypersonic flat-plate boundary layer

    Science.gov (United States)

    Kegerise, Michael A.; Rufer, Shann J.

    2016-08-01

    In this paper, we report on the application of the atomic layer thermopile (ALTP) heat-flux sensor to the measurement of laminar-to-turbulent transition in a hypersonic flat-plate boundary layer. The centerline of the flat-plate model was instrumented with a streamwise array of ALTP sensors, and the flat-plate model was exposed to a Mach 6 freestream over a range of unit Reynolds numbers. Here, we observed an unstable band of frequencies that are associated with second-mode instability waves in the laminar boundary layer that forms on the flat-plate surface. The measured frequencies, group velocities, phase speeds, and wavelengths of these instability waves are consistent with data previously reported in the literature. Heat flux time series, and the Morlet wavelet transforms of them, revealed the wave-packet nature of the second-mode instability waves. In addition, a laser-based radiative heating system was used to measure the frequency response functions (FRF) of the ALTP sensors used in the wind tunnel test. These measurements were used to assess the stability of the sensor FRFs over time and to correct spectral estimates for any attenuation caused by the finite sensor bandwidth.

  20. Turbulent flow and heat transfer from a slot jet impinging on a moving plate

    International Nuclear Information System (INIS)

    Chattopadhyay, Himadri; Saha, Sujoy K.

    2003-01-01

    The flow field due to an impinging jet over a moving surface at a moderately high Reynolds number, emanating from a rectangular slot nozzle has been computed using the large eddy simulation technique. A dynamic subgrid-scale stress model has been used for the small scales of turbulence. The velocity of the impinging surface perpendicular to the jet velocity has been varied up to two times the jet velocity at the nozzle exit. Turbulence quantities such as kinetic energy, production rate of turbulent kinetic energy and the Reynolds stresses are calculated for different surface velocities. It has been observed that, while the turbulent kinetic energy increases with increasing velocity of the impinging surface, production rate of turbulence initially increases with increasing surface velocity and then comes down. By analyzing the components of turbulent production it was found that P 33 is the dominant term up to the surface velocity of one unit and when the surface velocity is two times the jet velocity at the nozzle exit, the major contribution to turbulence production comes from P 13 and partly from P 11 . Heat transfer from the plate initially increases with non-dimensional surface velocity up to 1.2 and then comes down

  1. Calculation of the heat flow peak in case of local defect of the fuel plate of a nuclear reactor

    International Nuclear Information System (INIS)

    Fabrega, Serge

    1965-11-01

    The author reports the calculation of the local thermal flow which exits a fuel plate in a nuclear reactor, where a fabrication defect creates a much localized peak of the power density released in the plate. He first reports the development of the problem equations: hypotheses and data, equation elaboration, simplification and resolution. He presents the results of a numeric application to actual cases, and describes how the conduction in the sheath is taken into account (study of the influence of peak width and shape), and gives a synthetic presentation of the formula for the approximate calculation of the heat flow in case of local defect [fr

  2. Interfacial microstructure and joining properties of Titanium–Zirconium–Molybdenum alloy joints brazed using Ti–28Ni eutectic brazing alloy

    Energy Technology Data Exchange (ETDEWEB)

    Song, X.G., E-mail: songxg@hitwh.edu.cn [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Lab of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Tian, X. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Lab of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Zhao, H.Y. [Shandong Provincial Key Lab of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Si, X.Q.; Han, G.H.; Feng, J.C. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Lab of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2016-01-20

    Vacuum brazing of Titanium–Zirconium–Molybdenum (Abbreviated as TZM) alloy using Ti–28Ni (wt%) eutectic brazing alloy was successfully achieved in this study. Reliable TZM brazed joints were obtained at the temperatures ranging from 1000 °C to 1160 °C for 600 s. The interfacial microstructure of TZM joints was characterized by employing SEM, EDS and XRD. The effects of brazing temperature on interfacial microstructure and joining properties were investigated in details. TZM brazed joints mainly consisted of δ-Ti{sub 2}Ni phase and Ti-based solid solution (Ti(s,s)). The interfacial microstructure of TZM joints was influenced obviously by brazing temperature. Both the thickness of brazing seam and the amount of δ-Ti{sub 2}Ni phase was reduced with the increasing brazing temperature, while the Ti(s,s) layer did not change significantly. The maximum average shear strength of TZM joints reached 107 MPa when brazed at 1080 °C. The presence of δ-Ti{sub 2}Ni intermetallic phase and crack-like structure in joints deteriorated the joining properties, which resulted in the formation of brittle fracture after shear test. In addition, fracture locations were related to the brazing temperature. When the brazing temperature was relatively low, cracks initiated and propagated in the continuous δ-Ti{sub 2}Ni layer. However, the fracture locations preferred to locating at the interface between TZM substrate and brazing seam when brazing temperature exceeded 1080 °C.

  3. On the thermal analysis of a plate-fin heat sink considering the thermal-entry length effect

    International Nuclear Information System (INIS)

    Bassiouny, Ramadan; Maher, Hisham; Hegazy, Adel A.

    2016-01-01

    Highlights: • Dissipated convective heat strongly depends on convection coefficient. Two correlations were developed for so and validated. • A clear error in air temperature distribution along the heat sink was seen if coefficient were not properly selected. • The error decreases when thermal-entry length effect is considered, as for thermal flow through short conduits as Pr <1. - Abstract: Cooling electric and electronic components is very imperative to keep these components functioning properly. The heat sink is a device used to dissipate generated heat and accordingly cool these components. Airflow through heat sinks experiences velocity and thermal boundary layer variation that significantly affects the heat transfer process and heat sink performance as a result. The present study aims at developing an analytical model that compares the effect of adopting fully-developed or thermally-developing flow on convective heat transfer coefficient and accordingly longitudinal predicted air temperature distribution. Experiments on plate-fin heat sinks were carried out to validate the developed model. The results quantitatively showed a noticeable overprediction in the air temperature distribution when the heat transfer coefficient was estimated based on a fully-developed assumption. On the other hand, a close agreement between predicted and measured values was noticed when the thermal-entry length effect was considered.

  4. Improving Casing Integrity by Induction Brazing of Casing Connections

    NARCIS (Netherlands)

    Ernens, Dennis; Hariharan, Hari; van Haaften, Willem Maarten; Pasaribu, Rihard; Jabs, Matthew; McKim, Richard

    2017-01-01

    Brazing technology allows metallurgical joining of dissimilar materials using a filler material. In this paper brazing technology applied to casing connections is presented. The initial application was triggered by challenges with mechanical and pressure integrity after expansion of casing

  5. A numerical study of the supercritical CO2 plate heat exchanger subject to U-type, Z-type, and multi-pass arrangements

    Science.gov (United States)

    Zhu, Chen-Xi; Wang, Chi-Chuan

    2018-01-01

    This study proposes a numerical model for plate heat exchanger that is capable of handling supercritical CO2 fluid. The plate heat exchangers under investigation include Z-type (1-pass), U-type (1-pass), and 1-2 pass configurations. The plate spacing is 2.9 mm with a plate thickness of 0.8 mm, and the size of the plate is 600 mm wide and 218 mm in height with 60 degrees chevron angle. The proposed model takes into account the influence of gigantic change of CO2 properties. The simulation is first compared with some existing data for water-to-water plate heat exchangers with good agreements. The flow distribution, pressure drop, and heat transfer performance subject to the supercritical CO2 in plate heat exchangers are then investigated. It is found that the flow velocity increases consecutively from the entrance plate toward the last plate for the Z-type arrangement, and this is applicable for either water side or CO2 side. However, the flow distribution of the U-type arrangement in the water side shows opposite trend. Conversely, the flow distribution for U-type arrangement of CO2 depends on the specific flow ratio (C*). A lower C* like 0.1 may reverse the distribution, i.e. the flow velocity increases moderately alongside the plate channel like Z-type while a large C* of 1 would resemble the typical distribution in water channel. The flow distribution of CO2 side at the first and last plate shows a pronounced drop/surge phenomenon while the channels in water side does not reveal this kind of behavior. The performance of 2-pass plate heat exchanger, in terms of heat transfer rate, is better than that of 1-pass design only when C* is comparatively small (C* < 0.5). Multi-pass design is more effective when the dominant thermal resistance falls in the CO2 side.

  6. Interfacial Microstructure and Shear Strength of Brazed Cu-Cr-Zr Alloy Cylinder and Cylindrical Hole by Au Based Solder

    Directory of Open Access Journals (Sweden)

    Zaihua Li

    2017-07-01

    Full Text Available Au-Ge-Ni solder was chosen for brazing of the Cu-Cr-Zr alloy cylinder and a part with a cylindrical hole (sleeve below 550 °C. The Au based solder was first sintered on the surface of the cylinder and then brazed to the inner surface of the sleeve. The effects of the heating process, the temperature and the holding time at the temperature on the microstructure of the sintered layer on the surface of the cylinder, the brazed interfacial microstructure, and the brazed shear strength between the cylinder and the sleeve were investigated by scanning electron microscope, energy dispersive X-ray spectroscopy analysis, and tensile shear tests. By approach of side solder melt feeding and brazing under proper parameters, the voids and micro cracks due to a lack of enough solder melt feeding are greatly lessened and the brazed shear strength of 100 MPa is ensured even with large clearances around 0.01 mm.

  7. Alternative refrigerants performance in plate heat condenser for air conditioning; Scambiatori compatti per il condizionamento ambientale

    Energy Technology Data Exchange (ETDEWEB)

    Boccardi, G.; Celata, G.P.; Marchesi Donati, F. [ENEA, Rome (Italy). Inst. of Thermal-Fluid Dynamics; Cumo, M. [Rome Univ. La Sapienza, Rome (Italy). Dept. of Nuclear Engineering and Energy Conversion; Gerosa, A. [Rome Univ. Tor Vergata, Rome (Italy). Dept. of Mechanical Engineering; Zorzin, A. [R and D Alfa Laval Artec Spa Vicenza, Vicenza (Italy)

    1999-12-01

    An experimental campaign on plate heat exchangers, used as evaporators and condenser in domestic refrigeration loops is presented in this paper. The research's purpose is to test the influence of some thermal-hydraulic parameters on the global overall heat transfer coefficient. R134a, R407C, R410A, and R22 are the fluids tested under reference thermal conditions. The experimental tests allows one to withdraw conclusions on the substitution effect on the thermal and global efficiency of the plant. Also, a new method for calculating the thermodynamical mixture parameters is applied to the condensation of mixtures R407C and R410A and its benefit evaluated. The refrigerant loop overall performance and the condenser global heat transfer coefficient are the parameters chosen to enlighten the characteristics of the alternative refrigerants (R134a, R407C, and R410A) with respect to the fluid that they are supposed to substitute (R22). [Italian] Scambiatori a piastre compatti impiegati come evaporatori e condensatori nei circuiti frigoriferi, sono l'oggetto della ricerca presentata in questo articolo. L'efficienza termica di tali componenti e' valutata in condizioni di riferimento commerciali. I refrigeranti utilizzati sono tre fluidi proposti per sostituire l'R22, un Hcfc, attualmente il refrigerante piu' utilizzato nel condizionamento ambientale. Una serie di prove condotte con quest'ultimo fluido consente di studiare gli effetti della sostituzione del fluido di progetto sulle prestazioni sia degli scambiatori, sia piu' in generale, dell'intero circuito frigorifero. In particolare sono state studiate le prestazioni di due coppie di evaporatori e condensatori in termini di coefficiente globale di scambio termico e di Cop dell'impianto. Nel presente lavoro e' inoltre presentato e utilizzato un metodo termodinamico per il calcolo della temperatura di saturazione per le miscele zeotropiche in bifase; uno dei refrigeranti

  8. The sizes of Flat Plate and Evacuated Tube Collectors with Heat Pipe area as a function of the share of solar system in the heat demand

    Directory of Open Access Journals (Sweden)

    Olek Małgorzata

    2016-01-01

    Full Text Available The popularity of solar collectors in Poland is still increasing. The correct location of the collectors and a relatively high density of solar radiation allow delivering heat even in spite of relatively low ambient temperature. Moreover, solar systems used for heating domestic heat water (DHW in summer allow nearly complete elimination of conventional energy sources (e.g. gas, coal. That is why more and more house owners in Poland decide to install solar system installations. In Poland the most common types of solar collectors are flat plate collectors (FPC and evacuated tube collectors with heat pipe (ETCHP; both were selected for the analysis. The heat demand related to the preparation of hot water, connected with the size of solar collectors’ area, has been determined. The analysis includes FPC and ETCHP and heat demand of less than 10 000 kWh/year. Simulations were performed with the Matlab software and using data from a typical meteorological year (TMY. In addition, a 126–year period of measurements of insolation for Krakow has been taken into account. The HDKR model (Hay, Davis, Klucher, Reindl was used for the calculation of solar radiation on the absorber surface. The monthly medium temperature of the absorber depends on the amount of solar system heat and on the heat demand. All the previously mentioned data were used to determine solar efficiency. Due to the fact that solar efficiency and solar system heat are connected, the calculations were made with the use of an iterative method. Additionally, the upper limit for monthly useful solar system heat is resulted from the heat demand and thus the authors prepared a model of statistical solar system heat deviations based on the Monte Carlo method. It has been found that an increase in the useful solar system heat in reference to the heat demand is associated with more than proportional increase in the sizes of the analyzed surfaces of solar collector types.

  9. Use of a vibrating plate to enhance natural convection cooling of a discrete heat source in a vertical channel

    Energy Technology Data Exchange (ETDEWEB)

    Florio, L.A.; Harnoy, A. [Department of Mechanical Engineering, New Jersey Institute of Technology, University Heights, Newark, NJ 07102 (United States)

    2007-09-15

    A numerical investigation was conducted into an alternative method of natural convection enhancement by the transverse oscillations of a thin short plate, strategically positioned in close proximity to a rectangular heat source. The heat source is attached to a mounting board in a vertical channel. Two-dimensional laminar flow finite element studies were carried out with the oscillation parameters, the oscillating plate-heat source mean clearance spacing, and the oscillating plate position varied. Significant cooling was found for displacement amplitudes of at least one-third of the mean clearance together with frequencies (Re/{radical}(Gr)) of over 2{pi} with the displacement being more critical to the cooling level. For the parameters investigated, up to a 52% increase in the local heat transfer coefficient relative to standard natural convection was obtained. The results indicate that this method can serve as a feasible, simpler, more energy and space efficient alternative to common methods of cooling for low power dissipating devices operating at conditions just beyond the reach of pure natural convection. (author)

  10. Transient thermal stresses in an orthotropic rectangular plate with convective heat transfer at upper and lower surfaces

    International Nuclear Information System (INIS)

    Sugano, Yoshihiro; Nakanishi, Takanori; Ito, Masahiko; Saito, Koichi.

    1982-01-01

    Recently, anisotropic materials have been used widely for reactor core elements and fast flying objects, therefore, the problem of thermal stress in anisotropic bodies has been studied actively. In this study, the unsteady plane thermal stress in an orthotropic rectangular thin plate heated by the temperature of ambient medium was analyzed, taking the heat transfer on both surfaces into account. The influence that the anisotropy of material constants and the heat transfer on both surfaces exert on the temperature and thermal stress of the plate was examined. Moreover, in order to investigate into the effect of the aspect ratio of the plate on the temperature and thermal stress, the unsteady distributions of temperature and thermal stress in an orthotropic semi-infinite band, of which the end surfaces are heated by ambient medium, were analyzed. The numerical calculation was carried out, and the results are shown. Before, it was difficult to satisfy the boundary condition related to shearing stress, accordingly, the analysis has not been performed, but in this study, it was shown that the analysis is possible. (Kako, I.)

  11. Modeling and computation of heat exchanges in the configuration of an impinging jet on a hot plate

    International Nuclear Information System (INIS)

    Seiler, N.; Mimouni, S.; Simonin, O.; Gardin, P.; Seiler, J.M.

    2003-01-01

    The knowledge of the metal temperature history is essential, especially when strip leave the rolling mill, to get adequate final mechanical properties of steel. Some experiments have yet been carried out on the heat transfer associated with the impingement of a planar (1*9 mm 2 ) subcooled (5-16 K) water jet on a heated plate. Complete boiling curves were then obtained at different locations from the stagnation point and it was observed a phenomenon of 'shoulder of flux' in the transition boiling region near the impingement point. The aim of this work is to compute the heat flux transferred between a very hot plate and a subcooled liquid under a planar impinging jet to obtain the transient temperature distribution in the plate. To achieve this goal, a physical modelling of the phenomenon of 'shoulder of flux' has been carried out. This modelling is based on the assumption that the apparition of periodic bubble oscillations at the wall surface is due to the hydrodynamic fragmentation by the jet. The relation derived from this modelling is validated against experimental results from the literature obtained for a wide range of jet velocity, subcooling and jet diameter. This model is implemented in the new multiphase flow solver developed by EDF 'SATURNE polyphasique'. Numerical results are then compared to experimental heat fluxes obtained on previous experiments. (authors)

  12. Heat/mass transfer on effusion plate with circular pin fins for impingement/effusion cooling system with initial crossflow

    International Nuclear Information System (INIS)

    Hong, Sung Kook; Rhee, Dong Ho; Cho, Hyung Hee

    2005-01-01

    Impingement/effusion cooling technique is used for combustor liner or turbine parts cooling in gas turbine engine. In the impingement/effusion cooling system, the crossflow generated in the cooling channel induces an adverse effect on the cooling performance, which consequently affects the durability of the cooling system. In the present study, to reduce the adverse effect of the crossflow and improve the cooling performance, circular pin fins are installed in impingement/effusion cooling system and the heat transfer characteristics are investigated. The pin fins are installed between two perforated plates and the crossflow passes between these two plates. A blowing ratio is changed from 0.5 to 1.5 for the fixed jet Reynolds number of 10,000 and five circular pin fin arrangements are considered in this study. The local heat/mass transfer coefficients on the effusion plate are measured using a naphthalene sublimation method. The results show that local distributions of heat/mass transfer coefficient are changed due to the installation of pin fins. Due to the generation of vortex and wake by the pin fin, locally low heat/mass transfer regions are reduced. Moreover, the pin fin prevents the wall jet from being swept away, resulting in the increase of heat/mass transfer. When the pin fin is installed in front of the impinging jet, the blockage effect on the crossflow enhances the heat/mass transfer. However, the pin fin installed just behind the impinging jet blocks up the wall jet, decreasing the heat/mass transfer. As the blowing ratio increases, the pin fins lead to the higher Sh value compared to the case without pin fins, inducing 16%∼22% enhancement of overall Sh value at high blowing ratio of M=1.5

  13. process controller for induction vacuum brazing

    International Nuclear Information System (INIS)

    Aldea, A.

    2016-01-01

    A brazing operation involves joining two parts made of different materials, using a filler material that has a melting temperature lower than the base materials used. The temperature of the process must be carefully controlled, sometimes with an accuracy of about 1°C, because overshooting the prescribed temperature results in detrimental metallurgic phenomena and joints of poor quality. The brazing system is composed of an operating cabinet, a mid-frequency generator, a vacuum chamber with an induction coil inside and the parts that have to be brazed. Until now, to operate this system two operators were required: one to continuously read the temperature with an optical pyrometer and another to manually adjust the current in the induction coil according to his intuition and prediction gained only by experience. The improvement that we made to the system involved creating an automatic temperature control unit, using a PID closed loop controller that reads the temperature of the parts and adjusts automatically the current in the coil. Using the PID controller, the brazing engineer can implement a certain temperature slope for the current brazing process. (authors)

  14. Brazing of sensors for high-temperature steam instrumentation systems

    International Nuclear Information System (INIS)

    Moorhead, A.J.; Morgan, C.S.; Woodhouse, J.J.; Reed, R.W.

    1981-01-01

    Procedures are developed for brazing a ceramic-to-metal seal and for laser welding of sensor subassemblies into tube walls, induction brazing thermocouples through a tube wall, and furnace brazing triaxial cables, thermocouples, and a vent tube to a guide tube

  15. High-temperature brazing, state and development trends

    International Nuclear Information System (INIS)

    Lugscheider, E.

    1980-01-01

    The advantages of higher-temperature brazing as compared to welding methods are to be increasingly found in the field of applications, not merely in highly specialized fabriaction branches but also in common fields. Problems on basic materials, brazing construction, brazing method and testing of the joints as well as examples of application are treated. (orig./IHOE) [de

  16. Experimental evaluation of brazed molybdenum-graphite bonds for the divertor of the NET/ITER nuclear fusion device

    International Nuclear Information System (INIS)

    Smid, I.; Linke, J.; Nickel, H.; Kny, E.; Reheis, N.; Kneringer, G.; Bolt, H.

    1995-01-01

    Composites consisting of plasma-facing carbon material brazed to molybdenum (TZM) substrates are a promising system for the divertor of the Next European Torus (NET) and the International Thermonuclear Experimental Reactor (ITER). Isotropic graphite and a refractory metal (molybdenum or TZM, a high temperature alloy of molybdenum), two dissimilar substrate materials, yet closely matched in their thermal expansivities, were joined with the use of four different high-temperature brazes: Zr, 90Ni-10Ti, 90Cu- 10Ti, and 70Ag-27Cu-3Ti (compositions in wt%). A summary is given of experiments on mechanical strength, heat transfer capability, structural changes, and failure modes under high heat loads of brazed bonds. Tensile-strength tests on the brazing interface prove the suitability of the brazes up to their melting point. The expected enhancement in thermal contact compared with graphite is confirmed. Passively cooled tiles of dimensions 25 mm x 25 mm were subjected to thermal cycling in electron-beam simulations. Heat fluxes of up to 10 MW m -2 were applied. (author)

  17. Experimental evaluation of brazed molybdenum-graphite bonds for the divertor of the NET/ITER nuclear fusion device

    International Nuclear Information System (INIS)

    Smid, Ivica; Linke, Jochen; Nickel, Hubertus; Kny, Erich; Reheis, Nikolaus; Kneringer, Guenther; Bolt, Harald

    1990-01-01

    Composites consisting of plasma-facing carbon material brazed to molybdenum (TZM) substrates are a promising system for the divertor of the Next European Torus (NET) and the International Thermonuclear Experimental Reactor (ITER). Isotropic graphite and a refractory metal (molybdenum or TZM, a high temperature alloy of molybdenum), two dissimilar substrate materials, yet closely matched in their thermal expansivities, were joined with the use of four different high-temperature brazes: Zr,90Ni-10Ti,90Cu-10Ti, and 70Ag-27Cu-3Ti(compositions in wt%). A summary is given of experiments on mechanical strength, heat transfer capability, structural changes, and failure modes under high heat loads of brazed bonds. Tensile-strength tests on the brazing interface prove the suitability of the brazes up to their melting point. The expected enhancement in thermal contact compared with graphite is confirmed. Passively cooled tiles of dimensions 25 mm x 25 mm were subjected to thermal cycling in electron-beam simulations. Heat fluxes of up to 10 MW m -2 were applied. (author)

  18. Assessing braze quality in the actively cooled Tore Supra Phase III outboard pump limiter

    International Nuclear Information System (INIS)

    Nygren, R.E.; Lutz, T.L.; Miller, J.D.; McGrath, R.; Dale, G.

    1994-01-01

    The quality of brazing of pyrolytic graphite armor brazed to copper tubes in Tore Supra's Phase III Outboard Pump Limiter was assessed through pre-service qualification testing of individual copper/tile assemblies. The evaluation used non-destructive, hot water transient heating tests performed in the high-temperature, high-pressure flow loop at Sandia's Plasma Materials Test Facility. Surface temperatures of tiles were monitored with an infrared camera as water at 120 degrees C at about 2.07 MPa (300 psi) passed through a tube assembly initially at 30 degrees C. For tiles with braze voids or cracks, the surface temperatures tagged behind those of adjacent well-bonded tiles. Temperature tags were correlated with flaw sizes observed during repairs based upon a detailed 2-D heat transfer analyses. open-quotes Badclose quotes tiles, i.e., temperature tags of 10-20 degrees C depending upon tile's size, were easy to detect and, when removed, revealed braze voids of roughly 50% of the joint area. Eleven of the 14 tubes were rebrazed after bad tiles were detected and removed. Three tubes were rebrazed twice

  19. Analysis of Heat Transfer and Pressure Drop for a Gas Flowing Through a set of Multiple Parallel Flat Plates at High Temperatures

    Science.gov (United States)

    Einstein, Thomas H.

    1961-01-01

    Equations were derived representing heat transfer and pressure drop for a gas flowing in the passages of a heater composed of a series of parallel flat plates. The plates generated heat which was transferred to the flowing gas by convection. The relatively high temperature level of this system necessitated the consideration of heat transfer between the plates by radiation. The equations were solved on an IBM 704 computer, and results were obtained for hydrogen as the working fluid for a series of cases with a gas inlet temperature of 200 R, an exit temperature of 5000 0 R, and exit Mach numbers ranging from 0.2 to O.8. The length of the heater composed of the plates ranged from 2 to 4 feet, and the spacing between the plates was varied from 0.003 to 0.01 foot. Most of the results were for a five- plate heater, but results are also given for nine plates to show the effect of increasing the number of plates. The heat generation was assumed to be identical for each plate but was varied along the length of the plates. The axial variation of power used to obtain the results presented is the so-called "2/3-cosine variation." The boundaries surrounding the set of plates, and parallel to it, were assumed adiabatic, so that all the power generated in the plates went into heating the gas. The results are presented in plots of maximum plate and maximum adiabatic wall temperatures as functions of parameters proportional to f(L/D), for the case of both laminar and turbulent flow. Here f is the Fanning friction factor and (L/D) is the length to equivalent diameter ratio of the passages in the heater. The pressure drop through the heater is presented as a function of these same parameters, the exit Mach number, and the pressure at the exit of the heater.

  20. Thermomechanical behavior of graphite and coating materials subjected to a high heat flux

    Energy Technology Data Exchange (ETDEWEB)

    Ioki, K.; Yamada, M.; Nishikawa, M.; Uchikawa, T.; Onozuka, M.; Yamao, H.

    1987-07-01

    This study has been performed for the development of limiter and divertor plates. Their thermal and thermomechanical behavior were examined in heat load experiments with an electron beam facility, and were compared with analysis results. Graphite was proven to have a high thermal shock resistance. Its erosion thickness and thermal contact conductance were also studied. Copper alloy with coating and graphite brazed to metal were tested, and their feasibility was demonstrated for use as limiter and divertor plates of an advanced-type concept.

  1. Thermomechanical behavior of graphite and coating materials subjected to a high heat flux

    International Nuclear Information System (INIS)

    Ioki, K.; Yamada, M.; Nishikawa, M.; Uchikawa, T.; Onozuka, M.; Yamao, H.

    1987-01-01

    This study has been performed for the development of limiter and divertor plates. Their thermal and thermomechanical behavior were examined in heat load experiments with an electron beam facility, and were compared with analysis results. Graphite was proven to have a high thermal shock resistance. Its erosion thickness and thermal contact conductance were also studied. Copper alloy with coating and graphite brazed to metal were tested, and their feasibility was demonstrated for use as limiter and divertor plates of an advanced-type concept. (orig.)

  2. 46 CFR 56.75-15 - Heating

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Heating 56.75-15 Section 56.75-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PIPING SYSTEMS AND APPURTENANCES Brazing § 56.75-15 Heating (a) The joint shall be brought to brazing temperature in as short a time as possible to...

  3. Performance of brazed graphite, carbon-fiber composite, and TZM materials for actively cooled structures: qualification tests

    International Nuclear Information System (INIS)

    Smid, I.; Croessmann, C. D.; Watson, R. D.; Linke, J.; Cardella, A.; Bolt, H.; Reheis, N.; Kny, E.

    1995-01-01

    The divertor of a near-term fusion device has to withstand high heat fluxes, heat shocks, and erosion caused by the plasma. Furthermore, it has to be maintainable through remote techniques. Above all, a good heat removal capability across the interface (low-Z armor/heat sink) plus overall integrity after many operational cycles are needed. To meet all these requirements, an active metal brazing technique is applied to bond graphite and carbon-fiber composite materials to a heat sink consisting of a Mo-41Re coolant tube through a TZM body. Plain brazed graphite and TZM tiles are tested for their fusion-relevant properties. The interfaces appear undamaged after thermal cycling when the melting point of the braze joint is not exceeded and when the graphite armor is > 4 mm thick. High heat flux tests are performed on three actively cooled divertor targets. The braze joints show no sign of failure after exposure to thermal loads ∼ 25 % higher than the design value surface heat flux of 10 MW/m 2 . (author)

  4. Experimental and numerical study of heat transfer phenomena, inside a flat-plate integrated collector storage solar water heater (ICSSWH), with indirect heat withdrawal

    International Nuclear Information System (INIS)

    Gertzos, K.P.; Pnevmatikakis, S.E.; Caouris, Y.G.

    2008-01-01

    The thermal behavior of a particular flat-plate integrated collector storage solar water heater (ICSSWH) is examined, experimentally and numerically. The particularity consists of the indirect heating of the service hot water, through a heat exchanger incorporated into front and back major surfaces of the ICSSWH. Natural and forced convection mechanisms are both examined. A prototype tank was fabricated and experimental data of temperature profiles are extracted, during various energy withdrawals. A 3D computational fluid dynamics (CFD) model was developed and validated against experimental results. Numerical predictions are found highly accurate, providing thus the use of the 3D CFD model for the optimization of this and similar devices

  5. Transient thermal stresses due to a zonal heat source moving back and forth over the surface on an infinite plate

    International Nuclear Information System (INIS)

    Sumi, N.; Hetnarski, R.B.

    1989-01-01

    A solution is given for the transient thermal stresses due to a zonal heat source moving back and forth with a constant angular frequency over the surface of an infinite elastic plate. The transient temperature distribution is obtained by using the complex Fourier and Laplace transforms, and the associated thermal stresses are obtained by means of the thermoelastic displacement potential and the Galerkin function. Graphical representations for the solution in dimensionless terms are included in this paper. (orig.)

  6. A heat transfer analysis of laminar flow over a flat plate with unheated starting region for low Prandtl number fluids

    International Nuclear Information System (INIS)

    Ahola, M.P.; Karimi, A.

    1996-01-01

    In boundary layer analyses involving heat transfer, the Prandtl number (Pr) relates the diffusion of momentum to the diffusion of heat, and can be shown to directly correlate to the ratio of the thermal boundary layer thickness to the velocity boundary layer thickness. For large Prandtl number fluids (i.e., Pr > 1) the velocity boundary layer thickness is larger than the thermal boundary layer thickness, and vice versa. In some applications in the industry heating does not occur over the entire plate, such as in the case of an unheated starting region or spot heating along a finite segment of the plate. For such applications solutions only exist for the simpler case of large Prandtl number fluids where the thermal boundary layer is assumed to be smaller than the velocity boundary layer. The analyses presented in this paper extends the solution to the unheated starting region problem for small Prandtl number fluids, where the thermal boundary layer grows larger and crosses the velocity boundary layer. The solution is based on the integral method approach assuming laminar flow, and both cases of constant wall temperature as well as constant wall heat flux are analyzed

  7. Irreversibility analysis for optimization design of plate fin heat exchangers using a multi-objective cuckoo search algorithm

    International Nuclear Information System (INIS)

    Wang, Zhe; Li, Yanzhong

    2015-01-01

    Highlights: • The first application of IMOCS for plate-fin heat exchanger design. • Irreversibility degrees of heat transfer and fluid friction are minimized. • Trade-off of efficiency, total cost and pumping power is achieved. • Both EGM and EDM methods have been compared in the optimization of PFHE. • This study has superiority over other single-objective optimization design. - Abstract: This paper introduces and applies an improved multi-objective cuckoo search (IMOCS) algorithm, a novel met-heuristic optimization algorithm based on cuckoo breeding behavior, for the multi-objective optimization design of plate-fin heat exchangers (PFHEs). A modified irreversibility degree of the PFHE is separated into heat transfer and fluid friction irreversibility degrees which are adopted as two initial objective functions to be minimized simultaneously for narrowing the search scope of the design. The maximization efficiency, minimization of pumping power, and total annual cost are considered final objective functions. Results obtained from a two dimensional normalized Pareto-optimal frontier clearly demonstrate the trade-off between heat transfer and fluid friction irreversibility. Moreover, a three dimensional Pareto-optimal frontier reveals a relationship between efficiency, total annual cost, and pumping power in the PFHE design. Three examples presented here further demonstrate that the presented method is able to obtain optimum solutions with higher accuracy, lower irreversibility, and fewer iterations as compared to the previous methods and single-objective design approaches

  8. Heat transfer effects on a viscous dissipative fluid flow past a vertical plate in the presence of induced magnetic field

    Directory of Open Access Journals (Sweden)

    M.C. Raju

    2015-03-01

    Full Text Available A theoretical analysis is performed to study induced magnetic field effects on free convection flow past a vertical plate. The x¯-axis is taken vertically upwards along the plate, y¯-axis normal to the plate into the fluid region. It is assumed that the plate is electrically non-conducting and the applied magnetic field is of uniform strength (H0 and perpendicular to the plate. The magnetic Reynolds number of the flow is not taken to be small enough so that the induced magnetic field is taken into account. The coupled nonlinear partial differential equations are solved by Perturbation technique and the effects of various physical parameters on velocity, temperature, and induced magnetic fields are studied through graphs and tables. Variations in Skin friction and rate of heat transfer are also studied. It is observed that an increase in magnetic parameter decreases the velocity for both water and air. It is also seen that there is a fall in induced magnetic field as magnetic Prandtl number, and magnetic field parameter increase.

  9. Numerical Simulation of the Heat Transfer Behavior of a Zigzag Plate Containing a Phase Change Material for Combustion Heat Recovery and Power Generation

    Directory of Open Access Journals (Sweden)

    Peilun Wang

    2016-01-01

    Full Text Available This study presents a numerical analysis of the melting process of phase change materials (PCMs within a latent heat thermal energy storage (LHTES system employing zigzag plate. The numerical model used NaCl-MgCl2 mixture as PCMs and hot air as heat transfer fluid (HTF. An experimental system was built to validate the model, and the experimental data agrees reasonably well with the simulation results. The simulation results revealed the effects of the Reynolds and Stefan numbers and the surface topography of the zigzag plate on the charging process. Besides, the effect of the relationship between Reynolds and Stefan numbers on the charging process under a new boundary condition employing a fixed input power was studied. It is found that by modifying the shape of the zigzag plate surface it is feasible to enhance the heat transfer of the LHTES unit remarkably. The melting rate of PCMs increases with the value of Ste or Re numbers with only one of them changing; however, the melting rate of PCMs decreases with the increasing Ste (or decreasing Re in a fixed input power condition.

  10. Effect of static mixer on the performance of compact plate heat exchanger with zwitterionic type of drag-reducing additives

    Energy Technology Data Exchange (ETDEWEB)

    Blais, C.; Wollerstrand, J.

    1997-06-01

    The main task of the project was to investigate the influence of drag-reducing additives (DRA) dissolved in circulating hot water on heat transfer in compact plate heat exchangers (PHE). Furthermore the result of flow disturbance (static mixing) immediately before the PHE on pressure drop and heat transfer was clarified. The project used a new type of DRA (surfactants of zwitterionic type) for two different temperature ranges. A dedicated test rig, `Ansgar`, was built for the purpose. Good thermal and mechanical stability also outside the operating range was observed except some sensitivity for water hardness at high temperatures for DRA2. Similarly to known investigations, the heat transfer coefficient was significantly reduced by DRA in heat exchangers. In PHE used however, the heat transfer reduction was considerably lower in the high flow region. A static mixer placed in front of the PHE was found to significantly improve heat transfer, especially at high flow rates. On the other hand, an additional pressure drop was introduced. Therefore the optimal choice of static mixer needs further investigation. Specially designed PHE combining mixing and heat transfer functions could be beneficial to reducing the effects of additives in thermal systems. The relaxation time (RT) of drag-reducing additives in water solutions flowing through test pipes with known geometries was estimated by monitoring specific pressure drop variation along the pipe. These preliminary experiments in respect to relaxation time showed that RT depends on the flow rate and on the temperature 12 refs, 11 figs, 1 tab

  11. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate

    Science.gov (United States)

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-04-01

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion.

  12. Two-phase plate-fin heat exchanger modeling for waste heat recovery systems in diesel engines

    NARCIS (Netherlands)

    Feru, E.; Jager, de A.G.; Willems, F.P.T.; Steinbuch, M.

    2014-01-01

    This paper presents the modeling and model validation for a modular two-phase heat exchanger that recovers energy in heavy-duty diesel engines. The model is developed for temperature and vapor quality prediction and for control design of the waste heat recovery system. In the studied waste heat

  13. ZIRCONIUM-TITANIUM-BERYLLIUM BRAZING ALLOY

    Science.gov (United States)

    Gilliland, R.G.; Patriarca, P.; Slaughter, G.M.; Williams, L.C.

    1962-06-12

    A new and improved ternary alloy is described which is of particular utility in braze-bonding parts made of a refractory metal selected from Group IV, V, and VI of the periodic table and alloys containing said metal as a predominating alloying ingredient. The brazing alloy contains, by weight, 40 to 50 per cent zirconium, 40 to 50 per cent titanium, and the balance beryllium in amounts ranging from 1 to 20 per cent, said alloy having a melting point in the range 950 to 1400 deg C. (AEC)

  14. Cold plate

    Energy Technology Data Exchange (ETDEWEB)

    Marroquin, Christopher M.; O' Connell, Kevin M.; Schultz, Mark D.; Tian, Shurong

    2018-02-13

    A cold plate, an electronic assembly including a cold plate, and a method for forming a cold plate are provided. The cold plate includes an interface plate and an opposing plate that form a plenum. The cold plate includes a plurality of active areas arranged for alignment over respective heat generating portions of an electronic assembly, and non-active areas between the active areas. A cooling fluid flows through the plenum. The plenum, at the non-active areas, has a reduced width and/or reduced height relative to the plenum at the active areas. The reduced width and/or height of the plenum, and exterior dimensions of cold plate, at the non-active areas allow the non-active areas to flex to accommodate surface variations of the electronics assembly. The reduced width and/or height non-active areas can be specifically shaped to fit between physical features of the electronics assembly.

  15. Analysis for the brazing deformation of AFA3G spider

    International Nuclear Information System (INIS)

    Lin Feng

    2015-01-01

    Spider, the key component of the AFA3G cluster control assemblies (RCCA), is brazed with body, vanes and fingers. Vacuum brazing is crucial in the spider process and it is directly relevant to the final product quality. This paper analyze the deformation of the AFA3G spider in vacuum brazing procedure based on a large amount of data. The results indicate that the parallelism of the finger is most affected by the brazing and its deformation has obvious regularity. Deformation is mainly caused by the different contraction directions of components along with the interactions among them during cooling process. An optimized design of the brazing fixture based on the regularity and the value of the deformation greatly improves the parallelism of the fingers. Besides, the vacuum brazing procedure also affects the hole diameter of the finger, however, we could reduce the deformation by using columnar pin on the brazing fixture. (author)

  16. Heating produced by therapeutic ultrasound in the presence of a metal plate in the femur of canine cadavers

    Directory of Open Access Journals (Sweden)

    A.O. Andrades

    2014-10-01

    Full Text Available The present study aimed to assess the heat generated by a therapeutic ultrasound (TUS in a metal bone plate and adjacent structures after fixation to the femur of canine cadavers. Ten pairs of hind limbs were used, and they were equally distributed between groups that were subjected to 1- and 3-MHz frequencies, with each frequency testing 1- and 2-W/cm² intensities. The right hind limb was defined as the control group (absence of the metal plate, and the left hind limb was the test group (presence of the metal plate. Therefore, the control groups (CG were denominated CGI, using TUS with 1-MHz frequency and 1-W/cm² intensity; CGII, using 1-MHz frequency and 2-W/cm² intensity; CGIII, using 3-MHz frequency and 1-W/cm² intensity; and CGIV, using 3-MHz frequency and 2-W/cm² intensity. For each control group, its respective test group (TG was denominated TGI, TGII, TGIII and TGIV. The TUS was applied to the lateral aspect of the thigh using the continuous mode and a 3.5-cm² transducer in a 6.25-cm² area for 2 minutes. Sensors were coupled to digital thermometers that measured the temperature in different sites before (t0 and after (t1 of the TUS application. The temperatures in t1 were higher in all tested groups. The intramuscular temperature was significantly higher (P<0.05 in the groups used to test the 3-MHz frequency in the presence of the metal plate. The therapeutic ultrasound in the continuous mode using frequencies of 1 and 3 MHz and intensities of 1 and 2 W/cm2 for 2 minutes caused heating of the metal plate and adjacent structures after fixation to the femur of canine cadavers.

  17. Heat and mass transfer effects on moving vertical plate in the presence of thermal radiation

    Directory of Open Access Journals (Sweden)

    Muthucumaraswamy R.

    2004-01-01

    Full Text Available Thermal radiation effects on moving infinite vertical plate in the presence variable temperature and mass diffusion is considered. The fluid considered here is a gray, absorbing-emitting radiation but a non-scattering medium. The plate temperature and the concentration level near the plate are raised linearly with time. The dimensionless governing equations are solved using the Laplace-transform technique. The velocity and skin-friction are studied for different parameters like thermal Grashof number, mass Grashof number, time and radiation parameter. It is observed that the velocity slightly decreases with increasing value of the radiation parameter.

  18. Chapter 11. Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Rafferty, Kevin D.; Culver, Gene

    1998-01-01

    Most geothermal fluids, because of their elevated temperature, contain a variety of dissolved chemicals. These chemicals are frequently corrosive toward standard materials of construction. As a result, it is advisable in most cases to isolate the geothermal fluid from the process to which heat is being transferred. The task of heat transfer from the geothermal fluid to a closed process loop is most often handled by a plate heat exchanger. The two most common types used in geothermal applications are: bolted and brazed. For smaller systems, in geothermal resource areas of a specific character, downhole heat exchangers (DHEs) provide a unique means of heat extraction. These devices eliminate the requirement for physical removal of fluid from the well. For this reason, DHE-based systems avoid entirely the environmental and practical problems associated with fluid disposal. Shell and tube heat exchangers play only a minor role in low-temperature, direct-use systems. These units have been in common use in industrial applications for many years and, as a result, are well understood. For these reasons, shell and tube heat exchangers will not be covered in this chapter.

  19. Capillary Flow of Liquid Metals in Brazing

    Science.gov (United States)

    Dehsara, Mohammad

    Capillary flow is driven or controlled by capillary forces, exerted at the triple line where the fluid phases meet the solid boundary. Phase field (PF) models naturally accommodate diffusive triple line motion with variable contact angle, thus allowing for the no-slip boundary condition without the stress singularities. Moreover, they are uniquely suited for modeling of topological discontinuities which often arise during capillary flows. In this study, we consider diffusive triple line motion within two PF models: the compositionally compressible (CC) and the incompressible (IC) models. We derive the IC model as a systematic approximation to the CC model, based on a suitable choice of continuum velocity field. The CC model, applied to the fluids of dissimilar mass densities, exhibits a computational instability at the triple line. The IC model perfectly represents the analytic equilibria. We develop the parameter identification procedure and show that the triple line kinetics can be well represented by the IC model's diffusive boundary condition. The IC model is first tested by benchmarking the phase-field and experimental kinetics of water, and silicone oil spreading over the glass plates in which two systems do not interact with the substrate. Then, two high-temperature physical settings involving spreading of the molten Al-Si alloy: one over a rough wetting substrate, the other over a non-wetting substrate are modeled in a T-joint structure which is a typical geometric configuration for many brazing and soldering applications. Surface roughness directly influences the spreading of the molten metal by causing break-ups of the liquid film and trapping the liquid away from the joint. In the early stages of capillary flow over non-wetting surface, the melting and flow are concurrent, so that the kinetics of wetting is strongly affected by the variations in effective viscosity of the partially molten metal. We define adequate time-dependent functions for the

  20. The effect of brazing parameters on corrosion behavior of brazed aluminum joints

    Science.gov (United States)

    Ghasimakbari, Farzam; Hadian, Ali Mohammad; Ershadrad, Soheil; Omidazad, Amir Mansour

    2018-01-01

    Fluid transmission pipes made of aluminum are widely used in petrochemical industries. For many applications, they have to be brazed to each other. The brazed joints, in many cases, are encountered with corrosive medias. This paper reports a part of a work to investigate the corrosion behavior of brazed AA6061 using AA4047 as filler metal with and without the use of flux under different brazing atmospheres. The samples brazed under air, vacuum, argon, and hydrogen atmospheres. The interfacial area of the joints was examined to ensure being free of any defects. The sides of each test piece were covered with an insulator and the surface of the joint was encountered to polarization test. The results revealed a significant difference of corrosion resistance. The samples that brazed under argon and hydrogen atmospheres had better corrosion resistance than other samples. The microstructure of the corroded joints revealed that the presence of defects, impurities due to use of flux and depth of filter metal penetration in base metal are crucial variables on the corrosion resistance of the joints.

  1. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance

    Science.gov (United States)

    Longtin, Rémi; Sanchez-Valencia, Juan Ramon; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-02-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm-1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

  2. Heat transfer effects on flow past an exponentially accelerated vertical plate with variable temperature

    Directory of Open Access Journals (Sweden)

    Muthucumaraswamy R.

    2008-01-01

    Full Text Available An exact solution to the problem of flow past an exponentially accelerated infinite vertical plate with variable temperature is analyzed. The temperature of the plate is raised linearly with time t. The dimensionless governing equations are solved using Laplace-transform technique. The velocity and temperature profiles are studied for different physical parameters like thermal Grashof number Gr, time and an accelerating parameter a. It is observed that the velocity increases with increasing values of a or Gr.

  3. Investigation of Heat Transfer to a Flat Plate in a Shock Tube.

    Science.gov (United States)

    1987-12-01

    2 Objectives and Scope . . . . . .. .. .. .... 5 11. Theory ............... ....... 7 Shock Tube Principles........... 7 Boundary Layer Theory ...in *excess of theory , but the rounded edge flat plate exhibited data which matched or was less than what theory predicted for each Mach number tested...normal shock advancing along an infinite flat plate. For x< Ugt there is a region of interaction between the downstream influence of the leading edge

  4. An analytical model for the prediction of the dynamic response of premixed flames stabilized on a heat-conducting perforated plate

    KAUST Repository

    Kedia, Kushal S.; Ghoniem, Ahmed F.

    2013-01-01

    The dynamic response of a premixed flame stabilized on a heat-conducting perforated plate depends critically on their coupled thermal interaction. The objective of this paper is to develop an analytical model to capture this coupling. The model

  5. Experimental Optimization of Passive Cooling of a Heat Source Array Flush-Mounted on a Vertical Plate

    Directory of Open Access Journals (Sweden)

    Antoine Baudoin

    2016-11-01

    Full Text Available Heat sources, such as power electronics for offshore power, could be cooled passively—mainly by conduction and natural convection. The obvious advantage of this strategy is its high reliability. However, it must be implemented in an efficient manner (i.e., the area needs to be kept low to limit the construction costs. In this study, the placement of multiple heat sources mounted on a vertical plate was studied experimentally for optimization purposes. We chose a regular distribution, as this is likely to be the preferred choice in the construction process. We found that optimal spacing can be determined for a targeted source density by tuning the vertical and horizontal spacing between the heat sources. The optimal aspect ratio was estimated to be around two.

  6. Heat and Mass Transfer on Squeezing Unsteady MHD Nano fluid Flow between Parallel Plates with Slip Velocity Effect

    International Nuclear Information System (INIS)

    Singh, K.; Rawat, S. K.; Kumar, M.

    2016-01-01

    Heat and mass transfer behavior of unsteady flow of squeezing between two parallel plates in the sight of uniform magnetic field with slip velocity effect is investigated. The governing equations representing fluid flow have been transformed into nonlinear ordinary differential equations using similarity transformation. The equations thus obtained have been solved numerically using Runge-Kutta-Fehlberg method with shooting technique. Effects on the behavior of velocity, temperature, and concentration for various values of relevant parameters are illustrated graphically. The skin-friction coefficient and heat and mass transfer rate are also tabulated for various governing parameters. The results indicate that, for nano fluid flow, the rates of heat and mass transfer are inversely proportional to nanoparticle volume fraction and magnetic parameter. The rate of mass transfer increases with increasing values of Schmidt number and squeeze number.

  7. Cause and countermeasure for heat up of HTTR core support plate at power rise tests

    Energy Technology Data Exchange (ETDEWEB)

    Fujimoto, Nozomu; Takada, Eiji; Nakagawa, Shigeaki; Tachibana, Yukio; Kawasaki, Kozo; Saikusa, Akio; Kojima, Takao; Iyoku, Tatuo [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment

    2002-01-01

    HTTR has carried out many kinds of tests as power rise tests in which reactor power rises step by step after attained the first criticality. In the tests, temperature of a core support plate reached higher than expected at each power level, the temperature was expected to be higher than the maximum working temperature at 100% power level. Therefore, tests under the high temperature test operation mode, in which the core flow rate was different, were carried out to predict the temperature at 100% power precisely, and investigate the cause of the temperature rise. From the investigation, it was clear that the cause was gap flow in the core support structure. Furthermore, it was estimated that the temperature of the core support plate rose locally due to change in gap width between the core support plate and a seal plate due to change in core pressure drop. The maximum working temperature of the core support plate was revised. The integrity of core support plate under the revised maximum working temperature condition was confirmed by stress analyses. (author)

  8. WRC bulletin. High-temperature brazing

    International Nuclear Information System (INIS)

    Pattee, H.E.

    1974-01-01

    Significant research is discussed and representative procedures for producing sound, reliable joints are reviewed from the standpoint of base metal, filler metal, brazing atmosphere and cycle, etc. Domestic and foreign developments since 1950 are emphasized. Materials include stainless steels, Ni-base alloys, superalloys, reactive metals (Ti, Be, Zr), and refractory metals (Nb, Mo, Ta, W). 30 tables, 9 figures, 165 references

  9. Nickel-chromium-silicon brazing filler metal

    Science.gov (United States)

    Martini, Angelo J.; Gourley, Bruce R.

    1976-01-01

    A brazing filler metal containing, by weight percent, 23-35% chromium, 9-12% silicon, a maximum of 0.15% carbon, and the remainder nickel. The maximum amount of elements other than those noted above is 1.00%.

  10. Free convective heat transfer with hall effects, heat absorption and chemical reaction over an accelerated moving plate in a rotating system

    Energy Technology Data Exchange (ETDEWEB)

    Hussain, S.M., E-mail: hussain.modassir@yahoo.com [Department of Mathematics, OP Jindal University, Raigarh 496109 (India); Jain, J., E-mail: jj.28481@gmail.com [Department of Mathematics, OP Jindal University, Raigarh 496109 (India); Seth, G.S., E-mail: gsseth_ism@yahoo.com [Department of Applied Mathematics, Indian School of Mines, Dhanbad 826004 (India); Rashidi, M.M., E-mail: mm_rashidi@yahoo.com [Shanghai Key Lab of Vehicle Aerodynamics and Vehicle Thermal Management System, Tongji University, Shanghai 201804 (China)

    2017-01-15

    The unsteady MHD free convective heat and mass transfer flow of an electrically conducting, viscous and incompressible fluid over an accelerated moving vertical plate in the presence of heat absorption and chemical reaction with ramped temperature and ramped surface concentration through a porous medium in a rotating system is studied, taking Hall effects into account. The governing equations are solved analytically with the help of Laplace transform technique. The unified closed-form expressions are obtained for fluid velocity, fluid temperature, species concentration, skin friction, Nusselt number and Sherwood numbers. The effects of various parameters on fluid velocity, fluid temperature and species concentration are discussed by graphs whereas numerical values of skin friction, Nusselt and Sherwood numbers are presented in tabular form for different values of pertinent flow parameters. The numerical results are also compared with free convective flow near ramped temperature plate with ramped surface concentration with the corresponding flow near isothermal plate with uniform surface concentration. - Highlights: • Magnetic field, Hall current, rotation and chemical reaction play vital role on flow field. • Hall current tends to accelerate secondary fluid velocity in the boundary layer region. • Rotation tends to retard primary fluid velocity throughout the boundary layer region. • Rotation and chemical reaction tend to enhance primary skin friction. • Solutal buoyancy force and permeability of medium reduce primary skin friction.

  11. Mechanisms of stabilization and blowoff of a premixed flame downstream of a heat-conducting perforated plate

    KAUST Repository

    Kedia, Kushal S.

    2012-03-01

    The objective of this work is to investigate the flame stabilization mechanism and the conditions leading to the blowoff of a laminar premixed flame anchored downstream of a heat-conducting perforated-plate/multi-hole burner, with overall nearly adiabatic conditions. We use unsteady, fully resolved, two-dimensional simulations with detailed chemical kinetics and species transport for methane-air combustion. Results show a bell-shaped flame stabilizing above the burner plate hole, with a U-shaped section anchored between neighboring holes. The base of the positively curved U-shaped section of the flame is positioned near the stagnation point, at a location where the flame displacement speed is equal to the flow speed. This location is determined by the combined effect of heat loss and flame stretch on the flame displacement speed. As the mass flow rate of the reactants is increased, the flame displacement speed at this location varies non-monotonically. As the inlet velocity is increased, the recirculation zone grows slowly, the flame moves downstream, and the heat loss to the burner decreases, strengthening the flame and increasing its displacement speed. As the inlet velocity is raised, the stagnation point moves downstream, and the flame length grows to accommodate the reactants mass flow. Concomitantly, the radius of curvature of the flame base decreases until it reaches an almost constant value, comparable to the flame thickness. While the heat loss decreases, the higher flame curvature dominates thereby reducing the displacement speed of the flame base. For a stable flame, the gradient of the flame base displacement speed normal to the flame is higher than the gradient of the flow speed along the same direction, leading to dynamic stability. As inlet velocity is raised further, the former decreases while the latter increases until the stability condition is violated, leading to blowoff. The flame speed during blow off is determined by the feedback between the

  12. Application of a novel bone osteotomy plate leads to reduction in heat-induced bone tissue necrosis in sheep.

    Science.gov (United States)

    Bekić, Marijo; Davila, Slavko; Hrskanović, Mato; Bekić, Marijana; Seiwerth, Sven; Erdeljić, Viktorija; Capak, Darko; Butković, Vladimir

    2008-12-01

    Previous studies have shown substantial effect thermal damage can have on new bone formation following osteotomy. In this study we evaluated the extent of thermal damage which occurs in four different methods of osteotomy and the effects it can have on bone healing. We further wanted to test whether a special osteotomy plate we constructed can lead to diminished heat generation during osteotomy and enhanced bone healing. The four methods evaluated included osteotomy performed by chisel, a newly constructed osteotomy plate, Gigly and oscillating saw. Twelve adult sheep underwent osteotomy performed on both tibiae. Bone fragments were stabilized using a fixation plate. Callus size was assessed using standard radiographs. Densitometry and histological evaluation were performed at 8 weeks following osteotomy. Temperature measurements were performed both in vivo during the operation, and ex vivo on explanted tibiae. The defects healed without complications and showed typical course of secondary fracture healing with callus ingrowth into the osteotomy gap. Radiographic examination of bone healing showed a tendency towards more callus formation in bones osteotomized using Gigly and oscillating saw, but this difference lacked significance. Use of Gigly and oscillating saw elicited much higher temperatures at the bone cortex surface, which subsequently lead to slightly impaired bone healing according to histological analysis. BMD was equal among all bones. In conclusion, the time required for complete healing of the defect differed depended greatly on the instruments used. The newly constructed osteotomy plate showed best results based on histological findings of capillary and osteoblast density.

  13. Effects of Thermal Radiation and Chemical Reaction on MHD Free Convection Flow past a Flat Plate with Heat Source and Convective Surface Boundary Condition

    OpenAIRE

    E.Hemalatha; N. Bhaskar Reddy

    2015-01-01

    This paper analyzes the radiation and chemical reaction effects on MHD steady two-dimensional laminar viscous incompressible radiating boundary layer flow over a flat plate in the presence of internal heat generation and convective boundary condition. It is assumed that lower surface of the plate is in contact with a hot fluid while a stream of cold fluid flows steadily over the upper surface with a heat source that decays exponentially. The Rosseland approximation is used to desc...

  14. Experimental and simulation study on the plate absorber for hybrid heat pump system

    Energy Technology Data Exchange (ETDEWEB)

    An, Seung Sun; Jung, Chung Woo; Kang, Yong Tae [Kyung Hee University, Yongin (Korea, Republic of); Kim, Min Sung; Park, Seong Ryong [KIER, Daejeon (Korea, Republic of); Kang, Chae Dong [Chonbuk National University, Jeonju (Korea, Republic of)

    2013-12-15

    This research conducts an experiment for a hybrid heat pump system, using ammonia-water as a working fluid, to obtain a hot water of about 80 .deg. C. The hybrid heat pump system is the combination of vapor compression cycle and absorption cycle to improve the performance of the heat pump system. The hybrid heat pump system uses a low temperature heat source of about 50 .deg. C from the industrial waste heat. The system consists of absorber, desorber, solution heat exchanger, oil heat exchanger, rectifier, compressor and a solution pump. Parametric analysis is carried out experimentally and numerically for the key parameters such as the capacity of the absorber, the internal pressure change. From the present experimental study, it is found that the maximum hot water temperature is obtained to be 79.33 .deg. C.

  15. Optimization of flat-plate solar energy heat pipe collector parameters

    Energy Technology Data Exchange (ETDEWEB)

    Vasiliev, L L; Garakovich, L P; Khrustalev, D K

    1984-01-01

    Performance characteristics of flat solar energy collectors with heat pipes have been analysed with regard to various parameters. Their advantages are discussed. The use of heat pipes in solar energy collectors is proved to be efficient.

  16. Optimal design and placement of serpentine heat exchangers for indirect heat withdrawal, inside flat plate integrated collector storage solar water heaters (ICSSWH)

    Energy Technology Data Exchange (ETDEWEB)

    Gertzos, K.P.; Caouris, Y.G.; Panidis, T. [Dept. of Mechanical Engineering and Aeronautics, University of Patras, 265 00 Patras (Greece)

    2010-08-15

    Parameters that affect the temperature at which service hot water (SHW) is offered by an immersed tube heat exchanger (HX), inside a flat plate Integrated Collector Storage Solar Water Heater (ICSSWH), are examined numerically, by means of Computational Fluid Dynamics (CFD) analysis. The storage water is not refreshed and serves for heat accumulation. Service hot water is drawn off indirectly, through an immersed serpentine heat exchanger. For the intensification of the heat transfer process, the storage water is agitated by recirculation through a pump, which goes on only when service water flows inside the heat exchanger. Three main factors, which influence the performance, are optimized: The position of the HX relative to tank walls, the HX length and the tube diameter. All three factors are explored so that to maximize the service water outlet temperature. The settling time of the optimum configuration is also computed. Various 3-D CFD models were developed using the FLUENT package. The heat transfer rate between the two circuits of the optimum configuration is maintained at high levels, leading to service water outlet temperatures by 1-7 C lower than tank water temperatures, for the examined SHW flow rates. The settling time is retained at sufficient law values, such as 20 s. The optimal position was found to lay the HX in contact with the front and back walls of the tank, with an optimum inner tube diameter of 16 mm, while an acceptable HX length was found to be about 21.5 m. (author)

  17. Optimal design of the first stage of the plate-fin heat exchanger for the EAST cryogenic system

    Science.gov (United States)

    Qingfeng, JIANG; Zhigang, ZHU; Qiyong, ZHANG; Ming, ZHUANG; Xiaofei, LU

    2018-03-01

    The size of the heat exchanger is an important factor determining the dimensions of the cold box in helium cryogenic systems. In this paper, a counter-flow multi-stream plate-fin heat exchanger is optimized by means of a spatial interpolation method coupled with a hybrid genetic algorithm. Compared with empirical correlations, this spatial interpolation algorithm based on a kriging model can be adopted to more precisely predict the Colburn heat transfer factors and Fanning friction factors of offset-strip fins. Moreover, strict computational fluid dynamics simulations can be carried out to predict the heat transfer and friction performance in the absence of reliable experimental data. Within the constraints of heat exchange requirements, maximum allowable pressure drop, existing manufacturing techniques and structural strength, a mathematical model of an optimized design with discrete and continuous variables based on a hybrid genetic algorithm is established in order to minimize the volume. The results show that for the first-stage heat exchanger in the EAST refrigerator, the structural size could be decreased from the original 2.200 × 0.600 × 0.627 (m3) to the optimized 1.854 × 0.420 × 0.340 (m3), with a large reduction in volume. The current work demonstrates that the proposed method could be a useful tool to achieve optimization in an actual engineering project during the practical design process.

  18. Boundary Layer Flow and Heat Transfer with Variable Fluid Properties on a Moving Flat Plate in a Parallel Free Stream

    Directory of Open Access Journals (Sweden)

    Norfifah Bachok

    2012-01-01

    Full Text Available The steady boundary layer flow and heat transfer of a viscous fluid on a moving flat plate in a parallel free stream with variable fluid properties are studied. Two special cases, namely, constant fluid properties and variable fluid viscosity, are considered. The transformed boundary layer equations are solved numerically by a finite-difference scheme known as Keller-box method. Numerical results for the flow and the thermal fields for both cases are obtained for various values of the free stream parameter and the Prandtl number. It is found that dual solutions exist for both cases when the fluid and the plate move in the opposite directions. Moreover, fluid with constant properties shows drag reduction characteristics compared to fluid with variable viscosity.

  19. Laser hybrid brazing of oxide ceramics for high temperature gas sensing applications in (V)HTRS

    Energy Technology Data Exchange (ETDEWEB)

    Heilmann, F. [Robert Bosch GmbH, Stuttgart (Germany). Corporate Research and Advance Engineering; Technische Univ. Dresden (Germany). Chair of Hydrogen- and Nuclear Engineering; Rixecker, G. [Robert Bosch GmbH, Stuttgart (Germany). Corporate Research and Advance Engineering; Boerner, F.D.; Lippmann, W.; Hurtado, A. [Technische Univ. Dresden (Germany). Chair of Hydrogen- and Nuclear Engineering

    2009-07-01

    It has been shown that the use of halogen lamps to assist laser brazing reduces total energy and joining time. For parts with specific geometries not suitable for a rotation process, an assistive heating with halogen lamps might be even more beneficial, to alleviate temperature gradients and transients. Forsterite-based ceramics are highly suitable as a joining partner for ZrO{sub 2}, especially in a laser brazing process based on volume heating. By adding Fe{sub 2}O{sub 3} to the raw powder mixture, the absorptivity of the forsterite ceramic can be tuned with an optimum at 0.1 wt.% Fe, reducing the necessary laser energy input even more. (orig.)

  20. PDS 1-5. Divertor heat sink materials pre- and post-neutron irradiation. Tensile and fatigue tests of brazed joints of molybdenum alloys and 316L stainless steel

    International Nuclear Information System (INIS)

    Lind, Anders.

    1994-01-01

    Tensile specimens from brazed joints of molybdenum alloys (TZM or Mo-5%Re) and Type 316L austenitic stainless steel tubes have been tested at ambient temperature and 127 degrees C before and after neutron irradiation at about 40 degrees C to approximately 0.2 dpa. The unirradiated specimens showed generally ductile behaviour, but the irradiated specimens were notch sensitive and failed in a brittle manner with zero elongation; in all cases the fracture occurred in the molybdenum alloy. The brittle behaviour is consistent with previously published data and results from the increase in strength (radiation hardening) and the associated increase in the ductile-brittle transition temperature (radiation embrittlement) induced in the body-centered-cubic (BCC) molybdenum alloys by irradiation to relatively low displacement doses. The same type of irradiated specimens were also used in fatigue tests. However, the results from the fatigue tests are too limited and complementary studies are needed. During exposure to water locally up to 25% of the wall thickness of the Mo-alloys has corroded away. These observations cast serious doubts on the viability of the molybdenum alloys for divertor applications in fusion systems. 8 refs, 29 figs

  1. Natural convection along a heated vertical plate immersed in a nonlinearly stratified medium: application to liquefied gas storage

    Science.gov (United States)

    Forestier, M.; Haldenwang, P.

    We consider free convection driven by a heated vertical plate immersed in a nonlinearly stratified medium. The plate supplies a uniform horizontal heat flux to a fluid, the bulk of which has a stable stratification, characterized by a non-uniform vertical temperature gradient. This gradient is assumed to have a typical length scale of variation, denoted Z0, while 0, and the physical properties of the medium.We then apply the new theory to the natural convection affecting the vapour phase in a liquefied pure gas tank (e.g. the cryogenic storage of hydrogen). It is assumed that the cylindrical storage tank is subject to a constant uniform heat flux on its lateral and top walls. We are interested in the vapour motion above a residual layer of liquid in equilibrium with the vapour. High-precision axisymmetric numerical computations show that the flow remains steady for a large range of parameters, and that a bulk stratification characterized by a quadratic temperature profile is undoubtedly present. The application of the theory permits a comparison of the numerical and analytic results, showing that the theory satisfactorily predicts the primary dynamical and thermal properties of the storage tank.

  2. Characterization and Processing Behavior of Heated Aluminum-Polycarbonate Composite Build Plates for the FDM Additive Manufacturing Process

    Directory of Open Access Journals (Sweden)

    Sherri L. Messimer

    2018-02-01

    Full Text Available One of the most essential components of the fused deposition modeling (FDM additive manufacturing (AM process is the build plate, the surface upon which the part is constructed. These are typically made from aluminum or glass, but there are clear disadvantages to both and restrictions on which materials can be processed on them successfully. This study examined the suitability of heated aluminum-polycarbonate (AL-PC composite print beds for FDM, looking particularly at the mechanical properties, thermal behavior, deformation behavior, bonding strength with deposited material, printing quality, and range of material usability. Theoretical examination and physical experiments were performed for each of these areas; the results were compared to similar experiments done using heated aluminum and aluminum-glass print beds. Ten distinct materials (ABS, PLA, PET, HIPS, PC, TPU, PVA, nylon, metal PLA, and carbon-fiber PLA were tested for printing performance. The use of a heated AL-PC print bed was found to be a practical option for most of the materials, particularly ABS and TPU, which are often challenging to process using traditional print bed types. Generally, the results were found to be equivalent to or superior to tempered glass and superior to standard aluminum build plates in terms of printing capability.

  3. Experimental analysis of a Flat Plate Pulsating Heat Pipe with Self-ReWetting Fluids during a parabolic flight campaign

    Science.gov (United States)

    Cecere, Anselmo; De Cristofaro, Davide; Savino, Raffaele; Ayel, Vincent; Sole-Agostinelli, Thibaud; Marengo, Marco; Romestant, Cyril; Bertin, Yves

    2018-06-01

    A Flat Plate Pulsating Heat Pipe (FPPHP) filled with an ordinary liquid (water) and a self-rewetting mixture (dilutes aqueous solutions of long-chain alcohols with unusual surface tension behavior) is investigated under variable gravity conditions on board a 'Zero-g' plane during the 65th Parabolic Flight Campaign of the European Space Agency. The FPPHP thermal performance in terms of evaporator and condenser temperatures, start-up levels and flow regimes is characterized for the two working fluids and a power input ranging from 0 to 200 W (up to 17 W/cm2 at the heater/evaporator wall interface). The experimental set-up also includes a transparent plate enabling the visualization of the oscillating flow patterns during the experiments. For a low power input (4 W/cm2), the pulsating heat pipe filled with pure water is not able to work under low-g conditions, because the evaporator immediately exhibits dry-out conditions and the fluid oscillations stops, preventing heat transfer between the hot and cold side and resulting in a global increase of the temperatures. On the other hand, the FPPHP filled with the self-rewetting fluid runs also during the microgravity phase. The liquid rewets several times the evaporator zone triggering the oscillatory regime. The self-rewetting fluid helps both the start-up and the thermal performance of the FPPHP in microgravity conditions.

  4. Local distribution of wall static pressure and heat transfer on a rough flat plate impinged by a slot air jet

    Science.gov (United States)

    Meda, Adimurthy; Katti, Vadiraj V.

    2017-08-01

    The present work experimentally investigates the local distribution of wall static pressure and the heat transfer coefficient on a rough flat plate impinged by a slot air jet. The experimental parameters include, nozzle-to-plate spacing (Z /D h = 0.5-10.0), axial distance from stagnation point ( x/D h ), size of detached rib ( b = 4-12 mm) and Reynolds number ( Re = 2500-20,000). The wall static pressure on the surface is recorded using a Pitot tube and a differential pressure transmitter. Infrared thermal imaging technique is used to capture the temperature distribution on the target surface. It is observed that, the maximum wall static pressure occurs at the stagnation point ( x/D h = 0) for all nozzle-to-plate spacing ( Z/D h ) and rib dimensions studied. Coefficient of wall static pressure ( C p ) decreases monotonically with x/D h . Sub atmospheric pressure is evident in the detached rib configurations for jet to plate spacing up to 6.0 for all ribs studied. Sub atmospheric region is stronger at Z/D h = 0.5 due to the fluid accelerating under the rib. As nozzle to plate spacing ( Z/D h ) increases, the sub-atmospheric region becomes weak and vanishes gradually. Reasonable enhancement in both C p as well as Nu is observed for the detached rib configuration. Enhancement is found to decrease with the increase in the rib width. The results of the study can be used in optimizing the cooling system design.

  5. Calculation procedure of temperature carditions of building-up and high frequency current brazing of articles of complex shape

    International Nuclear Information System (INIS)

    Ivnitskij, B.Ya.

    1984-01-01

    A technique of calculating the temperature regime of building-up and high frequency current brazing of articles of complex shape is suggested. The technique consists in division of complex detail into several simple components. Heat balances equation is compiled for each of them taking into account the heat exchange with other elements. It is possible to determine optimum regimes for heating and cooling rather efficiently using a computer

  6. A New Vacuum Brazing Route for Niobium-316L Stainless Steel Transition Joints for Superconducting RF Cavities

    Science.gov (United States)

    Kumar, Abhay; Ganesh, P.; Kaul, R.; Bhatnagar, V. K.; Yedle, K.; Ram Sankar, P.; Sindal, B. K.; Kumar, K. V. A. N. P. S.; Singh, M. K.; Rai, S. K.; Bose, A.; Veerbhadraiah, T.; Ramteke, S.; Sridhar, R.; Mundra, G.; Joshi, S. C.; Kukreja, L. M.

    2015-02-01

    The paper describes a new approach for vacuum brazing of niobium-316L stainless steel transition joints for application in superconducting radiofrequency cavities. The study exploited good wettability of titanium-activated silver-base brazing alloy (CuSil-ABA®), along with nickel as a diffusion barrier, to suppress brittle Fe-Nb intermetallic formation, which is well reported during the established vacuum brazing practice using pure copper filler. The brazed specimens displayed no brittle intermetallic layers on any of its interfaces, but instead carried well-distributed intermetallic particles in the ductile matrix. The transition joints displayed room temperature tensile and shear strengths of 122-143 MPa and 80-113 MPa, respectively. The joints not only exhibited required hermeticity (helium leak rate high vacuum but also withstood twelve hour degassing heat treatment at 873 K (suppresses Q-disease in niobium cavities), without any noticeable degradation in the microstructure and the hermeticity. The joints retained their leak tightness even after undergoing ten thermal cycles between the room temperature and the liquid nitrogen temperature, thereby establishing their ability to withstand service-induced low cycle fatigue conditions. The study proposes a new lower temperature brazing route to form niobium-316L stainless steel transition joints, with improved microstructural characteristics and acceptable hermeticity and mechanical properties.

  7. Synthesis and characterization of Ni-Mo filler brazing alloy for Mo-W joining for microwave tube technology

    Directory of Open Access Journals (Sweden)

    Frank Ferrer Sene

    2013-04-01

    Full Text Available A brazing process based on Ni-Mo alloy was developed to join porous tungsten cathode bottom and dense molybdenum cathode body for microwave tubes manufacture. The Ni-Mo alloy was obtained by mixing and milling powders in the eutectic composition, and applied on the surface of the components. The brazing was made at 1400 °C by using induction heating in hydrogen for 5 minutes. Alumina surfaces were coated with the binder and analyzed by Energy Dispersive X-rays Fluorescence. The brazed samples were analyzed by Scanning Electron Microscopy coupled to Energy Dispersive Spectroscopy. Stress-strain tests were performed to determine the mechanical behavior of the joining. The quality of the brazing was evaluated by assuring the presence of a "meniscus" formed by the Ni-Mo alloy on the border of the tungsten and molybdenum joint, the absence of microstructural defects in the interface between the tungsten and molybdenum alloys, and the adhesion of the brazed components.

  8. The interaction of reaction-bonded silicon carbide and inconel 600 with a nickel-based brazing alloy

    Science.gov (United States)

    McDermid, J. R.; Pugh, M. D.; Drew, R. A. L.

    1989-09-01

    The objective of the present research was to join reaction-bonded silicon carbide (RBSC) to INCONEL 600 (a nickel-based superalloy) for use in advanced heat engine applications using either direct brazing or composite interlayer joining. Direct brazing experiments employed American Welding Society (AWS) BNi-5, a commercial nickel-based brazing alloy, as a filler material; composite interlayers consisted of intimate mixtures of α-SiC and BNi-5 powders. Both methods resulted in the liquid filler metal forming a Ni-Si liquid with the free Si in the RBSC, which, in turn, reacted vigorously with the SiC component of the RBSC to form low melting point constituents in both starting materials and Cr carbides at the metal-ceramic interface. Using solution thermodynamics, it was shown that a Ni-Si liquid of greater than 60 at. pct Ni will decompose a-SiC at the experimental brazing temperature of 1200 ‡C; these calculations are consistent with the experimentally observed composition profiles and reaction morphology within the ceramic. It was concluded that the joining of RBSC to INCONEL 600 using a nickel-based brazing alloy is not feasible due to the inevitability of the filler metal reacting with the ceramic, degrading the high-temperature properties of the base materials.

  9. Application of He's homotopy perturbation method to boundary layer flow and convection heat transfer over a flat plate

    International Nuclear Information System (INIS)

    Esmaeilpour, M.; Ganji, D.D.

    2007-01-01

    In this Letter, the problem of forced convection over a horizontal flat plate is presented and the homotopy perturbation method (HPM) is employed to compute an approximation to the solution of the system of nonlinear differential equations governing on the problem. It has been attempted to show the capabilities and wide-range applications of the homotopy perturbation method in comparison with the previous ones in solving heat transfer problems. The obtained solutions, in comparison with the exact solutions admit a remarkable accuracy. A clear conclusion can be drawn from the numerical results that the HPM provides highly accurate numerical solutions for nonlinear differential equations

  10. Study of Boundary Layer Convective Heat Transfer with Low Pressure Gradient Over a Flat Plate Via He's Homotopy Perturbation Method

    International Nuclear Information System (INIS)

    Fathizadeh, M.; Aroujalian, A.

    2012-01-01

    The boundary layer convective heat transfer equations with low pressure gradient over a flat plate are solved using Homotopy Perturbation Method, which is one of the semi-exact methods. The nonlinear equations of momentum and energy solved simultaneously via Homotopy Perturbation Method are in good agreement with results obtained from numerical methods. Using this method, a general equation in terms of Pr number and pressure gradient (λ) is derived which can be used to investigate velocity and temperature profiles in the boundary layer.

  11. Simulation of the interaction of a solar domestic hot water tank system with a compact plate heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Nizami, D.J.; Lightstone, M.F. [McMaster Univ., Hamilton, ON (Canada). Dept. of Mechanical Engineering; Harrison, S.; Cruickshank, C. [Queen' s Univ., Kingston, ON (Canada). Dept. of Mechanical and Materials Engineering

    2008-08-15

    An external natural convection heat exchanger (NCHE) was used as an alternative to forced convection for transferring energy from solar collector loops to a hot water storage tank. A computational fluid dynamics (CFD) program was used to predict interactions between the natural convection-driven side-arm heat exchanger and a hot water storage tank. A solar domestic hot water tank with a vertical compact plate natural convection heat exchanger was modelled. In addition, the heat exchanger was modelled as a section of pipe with high flow resistance and a volumetric energy source. Transient analyses were conducted and the CFD model was then compared with data obtained from laboratory experiments. Simulations were conducted on the fluid domain in order to investigate the influence of the flow on the thermal stratification in the tank, the heat transfer inside the tank, and the natural convection in the tank loop. Buoyancy for an incompressible fluid with constant fluid properties was modelled using a Boussinesq approximation. Temperature distributions were measured as a function of time. Results of the study indicated that assuming a constant thermal expansion coefficient in evaluation buoyancy forces for a wide range of operating temperatures did not result in accurate predictions. Future studies will model natural convection with a full buoyancy model. 11 refs., 2 tabs., 5 figs.

  12. Air to air fixed plate enthalpy heat exchanger, performance variation and energy analysis

    Energy Technology Data Exchange (ETDEWEB)

    Nasif, Mohammad Shakir [Universiti Teknologi Petronas, Bandar Seri Iskandar (Malaysia); Alwaked, Rafat [Prince Mohammad Bin Fahd University, Al Khobar (Saudi Arabia); Behnia, Masud [University of Sydney, Sydney (Australia); Morrison, Graham [The University of New South Wales, Sydney (Australia)

    2013-11-15

    The thermal performance of a Z shape enthalpy heat exchanger utilising 70 gsm Kraft paper as the heat and moisture transfer surface has been investigated. Effects of different inlet air humidity ratio conditions on the heat exchanger effectiveness and on the energy recovered by the heat exchanger have been the main focus of this investigation. A typical air conditioning cooling coil which incorporates an enthalpy heat exchanger has been modelled for tropical climate. Under test conditions, results have shown that latent effectiveness and the moisture resistance coefficient have strong dependency on the inlet air humidity ratio. Moreover, the latent effectiveness has been found to be strongly dependent on the moisture resistance coefficient rather than the convective mass transfer coefficient. Finally, annual energy analysis for Singapore weather conditions have also shown that energy recovered under variable inlet air conditions is 15% less than that recovered under constant inlet air conditions for the same heat exchanger.

  13. Derivation of guidelines for the design of plate evaporators in heat pumps using zeotropic mixtures

    DEFF Research Database (Denmark)

    Elmegaard, Brian; Mancini, Roberta; Zühlsdorf, Benjamin

    2017-01-01

    integration in a spray drying facility. A numerical model of the evaporator is combined with cycle calculations, for estimating the impact of heat transfer area and pressure drop on the coefficient of performance and costs. Common trends are obtained as optimal configurations for the four considered fluids...... minimization of area and pressure drop is found by assessing the relative impact on costs of the heat exchanger area and pressure losses of both working fluid and heat source. The result shows that it is not always convenient to minimize the heat transfer area, since the mixture pressure drop negatively...

  14. Experimental and analytical studies of high heat flux components for fusion experimental reactor

    International Nuclear Information System (INIS)

    Araki, Masanori

    1993-03-01

    In this report, the experimental and analytical results concerning the development of plasma facing components of ITER are described. With respect to developing high heat removal structures for the divertor plates, an externally-finned swirl tube was developed based on the results of critical heat flux (CHF) experiments on various tube structures. As the result, the burnout heat flux, which also indicates incident CHF, of 41 ± 1 MW/m 2 was achieved in the externally-finned swirl tube. The applicability of existing CHF correlations based on uniform heating conditions was evaluated by comparing the CHF experimental data with the smooth and the externally-finned tubes under one-sided heating condition. As the results, experimentally determined CHF data for straight tube show good agreement, for the externally-finned tube, no existing correlations are available for prediction of the CHF. With respect to the evaluation of the bonds between carbon-based material and heat sink metal, results of brazing tests were compared with the analytical results by three dimensional model with temperature-dependent thermal and mechanical properties. Analytical results showed that residual stresses from brazing can be estimated by the analytical three directional stress values instead of the equivalent stress value applied. In the analytical study on the separatrix sweeping for effectively reducing surface heat fluxes on the divertor plate, thermal response of the divertor plate has been analyzed under ITER relevant heat flux conditions and has been tested. As the result, it has been demonstrated that application of the sweeping technique is very effective for improvement in the power handling capability of the divertor plate and that the divertor mock-up has withstood a large number of additional cyclic heat loads. (J.P.N.) 62 refs

  15. Effect of heat treatment on wear resistance of a grinding plate ...

    African Journals Online (AJOL)

    Some of the specimens were quenched in water and palm oil, while some of the quenched specimens were tempered at 200°C. The results obtained were corroborated with the microstructure of the specimens examined under an optical microscope. The hardness values of the grinding plate specimens quenched in ...

  16. High temperature sealing method : induction brazing for SOFCs

    Energy Technology Data Exchange (ETDEWEB)

    Heo, Y.H.; Lee, S.B.; Song, R.H.; Shin, D.R. [Korea Inst. of Energy Research, Daejeon (Korea, Republic of); Lim, T.H. [Korea Inst. of Energy Research, Daejeon (Korea, Republic of). Advanced Fuel Cell Research Center

    2009-07-01

    This study examined the use of induction brazing as a high temperature sealing method for solid oxide fuel cells (SOFCs). Nickel-based brazing alloys were modified using reactive titanium-hydride (TiH2). The gas sealing properties of the induction brazing process on anode-supported tubular SOFCs and ferritic stainless steel were evaluated. Brazing alloys BNi-2 and BNi-4 were not wetted in a yttria-silica-zircon (YSZ) electrolyte. The brazing alloy with added TiH2 showed good wettability with the YSZ electrolyte as a result of the formation of a TiOX layer. Only the BNi-4 alloy joined with the YSZ electrolyte. An open circuit voltage (OCV) value was used to estimate the gas tightness of the brazed cell. It was concluded that the BNi-4 TiH2 modified alloy is a suitable sealing material for SOFCs operating in temperatures up to 750 degrees C.

  17. 太阳能热泵系统中板式换热器模型分析%Plate Heat Exchanger Model Analysis of Solar Heat Pump System

    Institute of Scientific and Technical Information of China (English)

    芮胜军; 卢向华; 梁坤峰; 王志远

    2013-01-01

      The development of new energy and energy saving are two important ways of seeking energy way. The solar energy heat pump system has the vast development foreground with its characteristic of remarkable energy saving and environmental protection. Solar energy heat pump has the advantages of energy saving relative to air source heat pump. The evaporator and condenser of solar energy heat pump system were studied. The mathematical model of the application of solar heat pump system of the plate heat exchanger was discussed. And the calculation program was analyzed. The saving energy characteristic and existing problems of solar heat pump system were also discussed.%  开发新能源和节能是寻求能源出路的两大重要途径,太阳能热泵供热系统以其显著的节能性和环保性具有广阔的发展前景。太阳能热泵相对空气源热泵具有明显的节能优势。以太阳能热泵系统应用的蒸发器和冷凝器为分析研究对象,讨论了板式换热器在太阳能热泵系统中应用的数学模型,并分析了其计算程序。讨论了太阳能热泵系统的节能特点及存在的问题。

  18. Shock-induced thermal wave propagation and response analysis of a viscoelastic thin plate under transient heating loads

    Science.gov (United States)

    Li, Chenlin; Guo, Huili; Tian, Xiaogeng

    2018-04-01

    This paper is devoted to the thermal shock analysis for viscoelastic materials under transient heating loads. The governing coupled equations with time-delay parameter and nonlocal scale parameter are derived based on the generalized thermo-viscoelasticity theory. The problem of a thin plate composed of viscoelastic material, subjected to a sudden temperature rise at the boundary plane, is solved by employing Laplace transformation techniques. The transient responses, i.e. temperature, displacement, stresses, heat flux as well as strain, are obtained and discussed. The effects of time-delay and nonlocal scale parameter on the transient responses are analyzed and discussed. It can be observed that: the propagation of thermal wave is dynamically smoothed and changed with the variation of time-delay; while the displacement, strain, and stress can be rapidly reduced by nonlocal scale parameter, which can be viewed as an important indicator for predicting the stiffness softening behavior for viscoelastic materials.

  19. Compact heat and mass exchangers of the plate fin type in thermal sorption systems: Application in an absorption heat pump with the working pair CH3OH-LiBr/ZnBr2

    Science.gov (United States)

    Becker, Harry

    The possible application of Compact Heat and Mass Exchangers (CHME) in a gas fired Absorption Heat Pump (AHP) for domestic heating is studied. The above mentioned heat and mass exchangers are of the plate type. The space between the parallel and plain plates is filled up with corrugated plates of a certain height. The plain and finned plates are stacked and welded together. This gives a heat and mass exchanger which is very compact, expressed by a high area density (m2/m3). This leads to heat and mass transfer processes with small temperature and concentration differences. For testing purposes a pilot plant was built using the above type of components in order to test their heat and/or mass transfer performance. Only the generator is of the Shell And Tube (SAT) type. As the working pair, CH3OH - LiBr/ ZnBr2 was chosen, with the alcohol as the solvent and the salt mixture as the absorbent. This leads to sub atmospheric working pressures with only solvent in the vapor phase. Three series of experiments have been carried out, during which the input parameters were varied over a certain range. It is concluded that the plate fin CHMES are very suitable for application in an AHP for domestic heating purposes.

  20. Reconsideration of data and correlations for plate finned-tube heat exchangers

    Science.gov (United States)

    Otović, Milena; Mihailović, Miloš; Genić, Srbislav; Jaćimović, Branislav; Milovančević, Uroš; Marković, Saša

    2018-04-01

    This paper deals with heat exchangers having plain finned tubes in staggered (triangular) pattern. The objective of this paper is to provide the heat transfer and friction factor correlation which can be used in engineering practice. For this purpose, the experimental data of several (most cited) authors who deal with this type of heat exchangers are used. The new correlations are established to predict the air-side heat transfer coefficient and friction factor as a function of the Reynolds number and geometric variables of the heat exchanger - tube diameter, tube pitch, fin spacing, tube rows, etc. In those correlations the characteristic dimension in Reynolds number is calculated by using the new parameter - volumetric porosity. Also, there are given the errors of those correlations.

  1. Development of the heat sink structure of a beam dump for the proton accelerator

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Gil, C. S.; Kim, J. H.; Kim, D. H.

    2007-01-01

    The beam dump is the essential component for the good beam quality and the reliable performance of the proton accelerator. The beam dump for a 20 MeV and 20 mA proton accelerator was designed and manufactured in this study. The high heats deposited, and the large amount of radioactivity produced in beam dump should be reduced by the proper heat sink structure. The heat source by the proton beam of 20 MeV and 20 mA was calculated. The radioactivity assessments of the beam dump were carried out for the economic shielding design with safety. The radioactivity by the protons and secondary neutrons in designed beam dump were calculated in this sturdy. The effective engineering design for the beam dump cooling was performed, considering the mitigation methods of the deposited heats with small angle, the power densities with the stopping ranges in the materials and the heat distributions in the beam dump. The heat sink structure of the beam dump was designed to meet the accelerator characteristics by placing two plates of 30 cm by 60 cm at an angle of 12 degree. The highest temperatures of the graphite, copper, and copper faced by cooling water were designed to be 223 degree, 146 degree, and 85 degree, respectively when the velocity of cooling water was 3 m/s. The heat sink structure was manufactured by the brazing graphite tiles to a copper plate with the filler alloy of Ti-Cu-Ag. The brazing procedure was developed. The tensile stress of the graphite was less than 75% of a maximum tensile stress during the accelerator operation based on the analysis. The safety analyses for the commissioning of the accelerator operation were also performed. The specimens from the brazed parts of beam dump structure were made to identify manufacturing problems. The soundness of the heat sink structure of the beam dump was confirmed by the fatigue tests of the brazed specimens of the graphite-copper tile components with the repetitive heating and cooling. The heat sink structure developed

  2. The story of laser brazing technology

    Science.gov (United States)

    Hoffmann, Peter; Dierken, Roland

    2012-03-01

    This article gives an overview on the development of laser brazing technology as a new joining technique for car body production. The story starts with fundamental research work at German institutes in 1993, continues with the first implementations in automobile production in 1998, gives examples of applications since then and ends with an outlook. Laser brazing adapted design of joints and boundary conditions for a safe processing are discussed. Besides a better understanding for the sensitivity of the process against joint irregularities and misalignment, the key to successful launch was an advanced system technology. Different working heads equipped with wire feeding device, seam tracking system or tactile sensors for an automated teaching are presented in this paper. Novel laser heads providing a two beam technology will allow improved penetration depth of the filler wire and a more ecological processing by means of energy consumption.

  3. Ductility of brazing assemblies with high-temperature materials

    International Nuclear Information System (INIS)

    Colbus, J.; De Paoli, A.

    1977-01-01

    Brazing assemblies with the high temperature materials X8CrNiNb1613, X12CrNiMo12 and X8NiCrAlTiMo7020 have been produced using different solder metals. These brazing assemblies have been studied with the emphasis on the interrelation between microstructure and ductility. Besides the ordinary impact bend tests of notched and unnotched brazed joints, the impact bend tests of unnotched brazed joints with drawing of a Strength-Way-Diagram have been added for better results. (GSC) [de

  4. PROSES BRAZING Cu-Ag BERBAHAN BAKAR BIOGAS TERMURNIKAN

    Directory of Open Access Journals (Sweden)

    Ali Kusrijadi

    2015-01-01

    Full Text Available Pemanfaatan biogas sebagai salah satu alternatif bahan bakar  pada proses brazing merupakan langkah diversifikasi biogas, yang diharapkan dapat meningkatkan tingkat efisiensi dan keramahan teknologi. Permasalahan yang bersifat teknis dan menjadi kendala dalam pemanfaatan biogas ini adalah rendahnya konsentrasi CH4 dikarenakan adanya pengotor utama berupa air, karbondioksida dan asam disulfida. Penelitian dilakukan melalui dua tahap yaitu  tahap  pressureized storage process meliputi pemisahan komponen pengotor yang terdapat dalam biogas melalui teknik absorbsi sehingga dihasilkan biogas yang berkualitas gas alam terbarukan dan proses injeksi ke dalam suatu tangki penyimpanan, dan tahap selanjutnya adalah menggunakan biogas tersebut pada proses brazing logam Cu (tembaga dengan bahan tambah Ag (silver. Analisis hasil brazing dilakukan melalui analisis struktur mikro (metalografi untuk melihat kualitas tampak dari hasil brazing, serta analisis kekerasan mikro dan analisis parameter fisik standar terhadap hasil proses brazing. Penelitian ini telah menghasilkan perangkat alat pemurnian biogas yang dapat memurnikan biogas menjadi metana mendekati 100% dan sistem pengemasan (storage system  biogas bertekanan hingga 2 bar. Dari hasil analisis struktur mikro dan uji kekerasan mikro diketahui bahwa hasil proses brazing dengan biogas menghasilkan kualitas yang sama dengan hasil proses brazing dengan gas acetylene sehingga disimpulkan bahwa biogas dapat menjadi bahan bakar alternatif untuk proses brazing, khususnya untuk logam Cu dengan bahan tambah Ag.  Kata kunci : Biogas, Pressureized Storage, Brazing

  5. Nanoparticle-Assisted Diffusion Brazing of Metal Microchannel Arrays: Nanoparticle Synthesis, Deposition, and Characterization

    Science.gov (United States)

    Eluri, Ravindranadh T.

    Microchannel process technology (MPT) offers several advantages to the field of nanomanufacturing: 1) improved process control over very short time intervals owing to shorter diffusional distances; and 2) reduced reactor size due to high surface area to volume ratios and enhanced heat and mass transfer. The objective of this thesis was to consider how nanomaterials, produced in part using MPT, could be used to solve problems associated with the fabrication of MPT devices. Specifically, many MPT devices are produced using transient liquid-phase brazing involving an electroplated interlayer consisting of a brazing alloy designed for melting temperature suppression. Unfortunately, these alloys can form brittle secondary phases which significantly reduce bond strength. In contrast, prior efforts have shown that it is possible to leverage the size-dependent properties of nanomaterials to suppress brazing temperatures. In this prior work, thin films of off-the-shelf elemental nanoparticles were used as interlayers yielding joints with improved mechanical properties. In the present investigation, efforts have been made to characterize the synthesis and deposition of various elemental nanoparticle suspensions for use in the transient liquid-phase brazing of aluminum and stainless steel. Advances were used to demonstrate the nanoparticle-assisted diffusion brazing of a microchannel array. In the first section, a silver nanoparticle (AgNP) interlayer was produced for the diffusion brazing of heat exchanger aluminum. Efforts are made to examine the effect of braze filler particle size (˜5 nm and ˜50 nm) and processing parameters (heating rate: 5ºC/min and 25ºC/min; brazing temperature: 550ºC and 570ºC) on thin coupons of diffusion-brazed 3003 Al. A tensile strength of 69.7 MPa was achieved for a sample brazed at 570°C for 30 min under 1 MPa with an interlayer thickness of approximately 7 microm. Further suppression of the brazing temperature to 500ºC was achieved by

  6. Furnace Brazing Parameters Optimized by Taguchi Method and Corrosion Behavior of Tube-Fin System of Automotive Condensers

    Science.gov (United States)

    Guía-Tello, J. C.; Pech-Canul, M. A.; Trujillo-Vázquez, E.; Pech-Canul, M. I.

    2017-08-01

    Controlled atmosphere brazing has a widespread industrial use in the production of aluminum automotive heat exchangers. Good-quality joints between the components depend on the initial condition of materials as well as on the brazing process parameters. In this work, the Taguchi method was used to optimize the brazing parameters with respect to corrosion performance for tube-fin mini-assemblies of an automotive condenser. The experimental design consisted of five factors (micro-channel tube type, flux type, peak temperature, heating rate and dwell time), with two levels each. The corrosion behavior in acidified seawater solution pH 2.8 was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. Scanning electron microscope (SEM) and energy-dispersive x-ray spectroscopy (EDS) were used to analyze the microstructural features in the joint zone. The results showed that the parameters that most significantly affect the corrosion rate are the type of flux and the peak temperature. The optimal conditions were: micro-channel tube with 4.2 g/m2 of zinc coating, standard flux, 610 °C peak temperature, 5 °C/min heating rate and 4 min dwell time. The corrosion current density value of the confirmation experiment is in excellent agreement with the predicted value. The electrochemical characterization for selected samples gave indication that the brazing conditions had a more significant effect on the kinetics of the hydrogen evolution reaction than on the kinetics of the metal dissolution reaction.

  7. Heat transfer performance of silver/water nanofluid in a solar flat-plate collector

    OpenAIRE

    Lazarus, Godson; Roy, Siddharth; Kunhappan, Deepak; Cephas, Enoch; Wongwises, Somchai

    2015-01-01

    An experimental study is carried out to investigate the heat transfer characteristics of silver/water nanofluid in a solar flatplate collector. The solar radiation heat flux varies between 800 W/m2and 1000W/m2, and the particle concentration varies between 0.01%, 0.03%, and 0.04%. The fluid Reynolds number varies from 5000 to 25000. The influence of radiation heat flux, mass flow rate of nanofluid, inlet temperature into the solar collector, and volume concentration of the particle on the con...

  8. Heat transfer in porous medium embedded with vertical plate: Non-equilibrium approach - Part B

    Energy Technology Data Exchange (ETDEWEB)

    Quadir, G. A., E-mail: Irfan-magami@Rediffmail.com, E-mail: gaquadir@gmail.com [School of Mechatronic Engineering, University Malaysia Perlis, Pauh Putra, 02600 Arau, Perlis (Malaysia); Badruddin, Irfan Anjum [Dept. of Mechanical Engineering, University of Malaya, Kuala Lumpur, 50603 (Malaysia)

    2016-06-08

    This work is continuation of the paper Part A. Due to large number of results, the paper is divided into two section with section-A (Part A) discussing the effect of various parameters such as heat transfer coefficient parameter, thermal conductivity ratio etc. on streamlines and isothermal lines. Section-B highlights the heat transfer characteristics in terms of Nusselt number The Darcy model is employed to simulate the flow inside the medium. It is assumed that the heat transfer takes place by convection and radiation. The governing partial differential equations are converted into non-dimensional form and solved numerically using finite element method.

  9. Numerical analysis on interactions between fluid flow and structure deformation in plate-fin heat exchanger by Galerkin method

    Science.gov (United States)

    Liu, Jing-cheng; Wei, Xiu-ting; Zhou, Zhi-yong; Wei, Zhen-wen

    2018-03-01

    The fluid-structure interaction performance of plate-fin heat exchanger (PFHE) with serrated fins in large scale air-separation equipment was investigated in this paper. The stress and deformation of fins were analyzed, besides, the interaction equations were deduced by Galerkin method. The governing equations of fluid flow and heat transfer in PFHE were deduced by finite volume method (FVM). The distribution of strain and stress were calculated in large scale air separation equipment and the coupling situation of serrated fins under laminar situation was analyzed. The results indicated that the interactions between fins and fluid flow in the exchanger have significant impacts on heat transfer enhancement, meanwhile, the strain and stress of fins includes dynamic pressure of the sealing head and flow impact with the increase of flow velocity. The impacts are especially significant at the conjunction of two fins because of the non-alignment fins. It can be concluded that the soldering process and channel width led to structure deformation of fins in the exchanger, and degraded heat transfer efficiency.

  10. Development of High Heat Input Welding High Strength Steel Plate for Oil Storage Tank in Xinyu Steel Company

    Science.gov (United States)

    Zhao, Hemin; Dong, Fujun; Liu, Xiaolin; Xiong, Xiong

    This essay introduces the developed high-heat input welding quenched and tempered pressure vessel steel 12MnNiVR for oil storage tank by Xinyu Steel, which passed the review by the Boiler and Pressure Vessel Standards Technical Committee in 2009. The review comments that compared to the domestic and foreign similar steel standard, the key technical index of enterprise standard were in advanced level. After the heat input of 100kJ/cm electro-gas welding, welded points were still with excellent low temperature toughness at -20°C. The steel plate may be constructed for oil storage tank, which has been permitted by thickness range from 10 to 40mm, and design temperature among -20°C-100°C. It studied microstructure genetic effects mechanical properties of the steel. Many production practices indicated that the mechanical properties of products and the steel by stress relief heat treatment of steel were excellent, with pretreatment of hot metal, converter refining, external refining, protective casting, TMCP and heat treatment process measurements. The stability of performance and matured technology of Xinyu Steel support the products could completely service the demand of steel constructed for 10-15 million cubic meters large oil storage tank.

  11. Three-dimensional numerical study of heat transfer characteristics of plain plate fin-and-tube heat exchangers from view point of field synergy principle

    International Nuclear Information System (INIS)

    He, Y.L.; Tao, W.Q.; Song, F.Q.; Zhang, W.

    2005-01-01

    In this paper, 3-D numerical simulations were performed for laminar heat transfer and fluid flow characteristics of plate fin-and-tube heat exchanger. The effects of five factors were examined: Re number, fin pitch, tube row number, spanwise and longitudinal tube pitch. The Reynolds number based on the tube diameter varied from 288 to 5000, the non-dimensional fin pitch based on the tube diameter varied from 0.04 to 0.5, the tube row number from 1 to 4, the spanwise tube pitch S 1 /d varies from 1.2 to 3, and the longitudinal tube pitch S 2 /d from 1.0 to 2.4. The numerical results were analyzed from the view point of field synergy principle, which says that the reduction of the intersection angle between velocity and fluid temperature gradient is the basic mechanism to enhance convective heat transfer. It is found that the effects of the five parameters on the heat transfer performance of the finned tube banks can be well described by the field synergy principle, i.e., the enhancement or deterioration of the convective heat transfer across the finned tube banks is inherently related to the variation of the intersection angle between the velocity and the fluid temperature gradient. It is also recommended that to further enhance the convective heat transfer, the enhancement techniques, such as slotting the fin, should be adopted mainly in the rear part of the fin where the synergy between local velocity and temperature gradient become worse

  12. Mixed convective heat transfer from a vertical plate embedded in a ...

    Indian Academy of Sciences (India)

    Melting effect with heat and mass transfer in porous media has much ... convection boundary layer flow about a vertical surface embedded in a porous medium, ..... Salama A 2008 Combined effect of thermal dispersion and radiation on free.

  13. Single-step brazing process for mono-block joints and mechanical testing

    International Nuclear Information System (INIS)

    Casalegno, V.; Ferraris, M.; Salvo, M.; Rizzo, S.; Merola, M.

    2007-01-01

    Full text of publication follows: Plasma facing components act as actively cooled thermal shields to sustain thermal and particle loads during normal and transient operations in ITER (International Thermonuclear Experimental Reactor). The plasma-facing layer is referred to as 'armour', which is made of either carbon fibre reinforced carbon composite (CFC) or tungsten (W). CFC is the reference design solution for the lower part of the vertical target of the ITER divertor. The armour is joined onto an actively cooled substrate, the heat sink, made of precipitation hardened copper alloy CuCrZr through a thin pure copper interlayer to decrease, by plastic deformation, the joint interface stresses; in fact, the CFC to Cu joint is affected by the CTE mismatch between the ceramic and metallic material. A new method of joining CFC to copper and CFC/Cu to CuCrZr alloy was effectively developed for the flat-type configuration; the feasibility of this process also for mono-block geometry and the development of a procedure for testing mono-block-type mock-ups is described in this work. The mono-block configuration consists of copper alloy pipe shielded by CFC blocks. It is worth noting that in mono-block configuration, the large thermal expansion mismatch between CFC and copper alloy is more significant than for flat-tile configuration, due to curved interfaces. The joining technique foresees a single-step brazing process: the brazing of the three materials (CFC-Cu-CuCrZr) can be performed in a single heat treatment using the same Cu/Ge based braze. The composite surface was modified by solid state reaction with chromium with the purpose of increasing the wettability of CFC by the brazing alloy. The CFC substrate reacts with Cr which, forming a carbide layer, allows a large reduction of the contact angle; then, the brazing of CFC to pure copper and pure copper to CuCrZr by the same treatment is feasible. This process allows to obtain good joints using a non-active brazing

  14. Single-step brazing process for mono-block joints and mechanical testing

    Energy Technology Data Exchange (ETDEWEB)

    Casalegno, V.; Ferraris, M.; Salvo, M.; Rizzo, S. [Politecnico di Torino, Materials Science and Chemical Engineering Dept., Torino (Italy); Merola, M. [ITER International Team, llER Joint Work Site, Cadarache, 13 - St Paul Lez Durance (France)

    2007-07-01

    Full text of publication follows: Plasma facing components act as actively cooled thermal shields to sustain thermal and particle loads during normal and transient operations in ITER (International Thermonuclear Experimental Reactor). The plasma-facing layer is referred to as 'armour', which is made of either carbon fibre reinforced carbon composite (CFC) or tungsten (W). CFC is the reference design solution for the lower part of the vertical target of the ITER divertor. The armour is joined onto an actively cooled substrate, the heat sink, made of precipitation hardened copper alloy CuCrZr through a thin pure copper interlayer to decrease, by plastic deformation, the joint interface stresses; in fact, the CFC to Cu joint is affected by the CTE mismatch between the ceramic and metallic material. A new method of joining CFC to copper and CFC/Cu to CuCrZr alloy was effectively developed for the flat-type configuration; the feasibility of this process also for mono-block geometry and the development of a procedure for testing mono-block-type mock-ups is described in this work. The mono-block configuration consists of copper alloy pipe shielded by CFC blocks. It is worth noting that in mono-block configuration, the large thermal expansion mismatch between CFC and copper alloy is more significant than for flat-tile configuration, due to curved interfaces. The joining technique foresees a single-step brazing process: the brazing of the three materials (CFC-Cu-CuCrZr) can be performed in a single heat treatment using the same Cu/Ge based braze. The composite surface was modified by solid state reaction with chromium with the purpose of increasing the wettability of CFC by the brazing alloy. The CFC substrate reacts with Cr which, forming a carbide layer, allows a large reduction of the contact angle; then, the brazing of CFC to pure copper and pure copper to CuCrZr by the same treatment is feasible. This process allows to obtain good joints using a non

  15. Influence of brazing conditions on the strength of brazed joints of alumina dispersion-strengthened copper to 316 stainless steel

    International Nuclear Information System (INIS)

    Nishi, H.; Kikuchi, K.

    1998-01-01

    Brazing of alumina dispersion-strengthened copper (DS Cu) to 316 stainless steel were conducted in order to investigate the influence of filler metals and brazing conditions on the joint strength. The brazing were performed with a silver-base (BAg-8) and three kinds of gold-base (BAu-2.4.11) filler metals with varying brazing joint clearance and brazing time. The filler metal had a greater effect on the joint strength than the brazing joint clearance and brazing time. The joint with BAu-2 was superior to the joint with other filler metals. The tensile strength of the joint with BAu-2 was as large as that of DS Cu, however, the Charpy and low cycle fatigue strength were lower than those of DS Cu. The DS Cu melted near the brazed zone, consequently recrystallization and agglomeration of alumina occurred in the diffusion layer for all filler metals. The grain size after the recrystallization was small in order of BAu-2. BAu-4 and BAu-11, that was in accordance with the order of the brazing temperature. The excellent fracture strength for the joint with BAu-2 was attributed to the smallest grain size. (orig.)

  16. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    Directory of Open Access Journals (Sweden)

    LONG Wei-min

    2016-06-01

    Full Text Available The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors of this article proposed to synthesize Al-Si-Cu filler metal by using in situ synthesis method, and the structure and properties of brazing joints were studied. The results show that AlSi alloy is used as the wrap layer, and CuAl alloy is used as the powder core in the composite brazing wire, the two alloys have similar melting points. The machinability of the composite brazing wire is much superior to the traditional Al-Si-Cu filler metal. During the induction brazing of 3A21 alloy, when using AlSi-CuAl composite filler wire, AlSi and CuAl alloys melt almost simultaneously, then after short time holding, Al-Si-Cu braze filler is obtained, the brazing seam has uniform composition and good bonding interface, also, the shearing strength of the brazing joints is higher than the joint brazed by conventional Al-Si-Cu filler metal.

  17. Numerical Study of Thermal and Flow Characteristics of Plate-Fin Heat Sink with Longitudinal Vortex Generator Installed on the Ground

    Directory of Open Access Journals (Sweden)

    Yen-Tso Chang

    2014-01-01

    Full Text Available This study applied the commercial software ANSYS CFD (FLUENT, for simulating the transient flow field and investigating the influence of each parameter of longitudinal vortex generators (LVGs on the thermal flux of a plate-fin heat sink. Vortex generator was set in front of plate-fin heat sink and under the channel, which was in common-flow-down (CFD and common-flow-up (CFU conditions, which have the result of vortex generator of delta winglet pair (DWP. In this study the parameters were varied, such as the minimum transverse distance between winglet pair, the attack angle of the vortex generator, fins number, the fin height, and the distance between the vortex generator and plate-fin. The coolant fluid flew into the fin-to-fin channel and pushed the vortex from different geometry toward the bottom. This phenomenon took off the heat from the plate to enhance the heat transfer. The numerical results indicated that the LVGs located close to the plate-fin heat sink are zero with the attack angle being 30°, presenting optimal overall conditions.

  18. Mechanical Design, Brazing and Assembly Procedures of the LINAC4 RFQ

    CERN Document Server

    Mathot, S; Briswalter, A; Callamand, Th; Carosone, J; Favre, N; Geisser, J M; Lombardi, A; Maire, V; Malabaila, M; Pugnat, D; Richerot, Ph; Riffaut, B; Rossi, C; Timmins, M; Vacca, A; Vandoni, G; Vretenar, M

    2010-01-01

    The Linac4 RFQ will accelerate the H- beam from the ion source to the energy of 3 MeV. The RFQ is composed of three sections of one meter each, assembled by means of ultra high vacuum flanges and adjustable centring rings. The complete 3-m long RFQ will be supported isostatically over 3 points like a simple beam in order to minimise the maximum deflection. The ridge line, used to feed the RF power into the RFQ, will be supported via springs and its position adjusted in such way that no strain is introduced into the RFQ at the moment of its connection. The mechanical design has been done at CERN where the modules are completely manufactured, heat treated and brazed also. In that way, all of the processes are carefully controlled and the influence, notably of the heat treatments, has been understood in a better way. Since 2002 several four vanes RFQ modules have been brazed at CERN for the TRASCO and IPHI projects. A two-step brazing procedure has been tested. This technique is actually used for the assembly of...

  19. Study on alumina-alumina brazing for application in vacuum chambers of proton synchrotron

    International Nuclear Information System (INIS)

    Yadav, D.P.; Kaul, R.; Ganesh, P.; Shiroman, Ram; Tiwari, Pragya; Sridhar, R.; Kukreja, L.M.

    2013-01-01

    The paper describes an experimental study to standardize vacuum brazing process to obtain satisfactory high purity alumina brazed joints for application in rapid cycle proton synchrotron machine. Two different brazing routes, adopted for making alumina-alumina brazed joints, included (i) multi-step Mo-Mn metallization and brazing with BVAg-8 alloy and (ii) advanced single-step active brazing with CuSil-ABA alloy. Brazed alumina specimens, prepared by both the routes, yielded ultra high vacuum compatible, helium leak tight and bakeable joints. Active-brazed specimens exhibited satisfactory strength values in tensile and four-point bend tests. Metallized-brazed specimens, although exhibited relatively lower tensile strength than the targeted value, displayed satisfactory flexural strength in four-point bend test. The results of the study demonstrated that active brazing is the simple and cost effective alternative to conventional metallization route for producing satisfactory brazed joints for application in rapid cycle proton synchrotron machine. (author)

  20. Determinants of the quality of brazed joints of nickel-based superalloys

    Directory of Open Access Journals (Sweden)

    Katarzyna Strzelczak

    2017-10-01

    Full Text Available In the aerospace industry, passenger safety depends on proper quality control at each production stage. The main responsibility for the correct operation of the aircraft lies within a gas turbine. A proper and rigorous selection of the gas turbine construction material is required, and in a further step, the method of joining the construction parts. Nickel superalloys due to the high heat resistance, strength and creep resistance at high temperatures, toughness and corrosion resistance, are very often used for the construction of a gas turbine engine. In the next step, the selection of joining method is necessary. This method must be able to achieve high-quality connections, resistant to work at high temperatures and corrosive environments. The most effective bonding method that meets the above conditions is brazing. In this study non-destructive (visual test and destructive (metallographic test of brazed joint of Inconel 718 and Inconel 625 were conducted.

  1. Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

    Energy Technology Data Exchange (ETDEWEB)

    Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

    2016-06-01

    Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

  2. Design of an actively cooled plate calorimeter for the investigation of pool fire heat fluxes

    International Nuclear Information System (INIS)

    Koski, J.A.; Keltner, N.R.; Nicolette, V.F.; Wix, S.D.

    1992-01-01

    For final qualification of shipping containers for transport of hazardous materials, thermal testing in accordance with regulations such as 10CFR71 must be completed. Such tests typically consist of 30 minute exposures with the container fully engulfed in flames from a large, open pool of JP4 jet engine fuel. Despite careful engineering analyses of the container, testing often reveals design problems that must be solved by modification and expensive retesting of the container. One source of this problem is the wide variation in surface heat flux to the container that occurs in pool fires. Average heat fluxes of 50 to 60 kW/m 2 are typical and close the values implied by the radiation model in 10CFR71, but peak fluxes up to 150 kW/m 2 are routinely observed in fires. Heat fluxes in pool fires have been shown to be a function of surface temperature of the container, height above the pool, surface orientation, wind, and other variables. If local variations in the surface heat flux to the container could be better predicted, design analyses would become more accurate, and fewer problems will be uncovered during testing. The objective of the calorimeter design described in this paper is to measure accurately pool fire heat fluxes under controlled conditions, and to provide data for calibration of improved analytical models of local flame-surface interactions

  3. Mechanical characterization and modeling of brazed tungsten and Cu-Cr-Zr alloy using stress relief interlayers

    Science.gov (United States)

    Qu, Dandan; Zhou, Zhangjian; Yum, Youngjin; Aktaa, Jarir

    2014-12-01

    A rapidly solidified foil-type Ti-Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu-Cr-Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu-Cr-Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

  4. Mechanical characterization and modeling of brazed tungsten and Cu–Cr–Zr alloy using stress relief interlayers

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Dandan, E-mail: dandan.qu@partner.kit.edu [School of Materials Science and Engineering, University of Science and Technology Beijing, 100083 Beijing (China); Karlsruhe Institute of Technology, Institute for Applied Materials, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Zhou, Zhangjian, E-mail: zhouzhangjianustb@163.com [School of Materials Science and Engineering, University of Science and Technology Beijing, 100083 Beijing (China); Yum, Youngjin [School of Mechanical Engineering, University of Ulsan, Ulsan 680-749 (Korea, Republic of); Aktaa, Jarir [Karlsruhe Institute of Technology, Institute for Applied Materials, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

    2014-12-15

    A rapidly solidified foil-type Ti–Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu–Cr–Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu–Cr–Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

  5. No-contact method of determining average working-surface temperature of plate-type radiation-absorbing thermal exchange panels of flat solar collectors for heating heat-transfer fluid

    International Nuclear Information System (INIS)

    Avezova, N.R.; Avezov, R.R.

    2015-01-01

    A brand new no-contact method of determining the average working-surface temperature of plate-type radiation-absorbing thermal exchange panels (RATEPs) of flat solar collectors (FSCs) for heating a heat-transfer fluid (HTF) is suggested on the basis of the results of thermal tests in full-scale quasistationary conditions. (authors)

  6. Synchronous separation, seaming, sealing and sterilization (S4) using brazing for sample containerization and planetary protection

    Science.gov (United States)

    Bar-Cohen, Yoseph; Badescu, Mircea; Sherrit, Stewart; Bao, Xiaoqi; Lindsey, Cameron; Kutzer, Thomas; Salazar, Eduardo

    2018-03-01

    The return of samples back to Earth in future missions would require protection of our planet from the risk of bringing uncontrolled biological materials back with the samples. This protection would require "breaking the chain of contact (BTC)", where any returned material reaching Earth for further analysis would have to be sealed inside a container with extremely high confidence. Therefore, the acquired samples would need to be contained while destroying any potential biological materials that may contaminate the external surface of the container. A novel process that could be used to contain returning samples has been developed and demonstrated in a quarter scale size. The process consists of brazing using non-contact induction heating that synchronously separates, seams, seals and sterilizes (S4) the container. The use of brazing involves melting at temperatures higher than 500°C and this level of heating assures sterilization of the exposed areas since all carbon bonds (namely, organic materials) are broken at this temperature. The mechanism consists of a double wall container with inner and outer shells having Earth-clean interior surfaces. The process consists of two-steps, Step-1: the double wall container halves are fabricated and brazed (equivalent to production on Earth); and Step-2 is the S4 process and it is the equivalent to the execution on-orbit around Mars. In a potential future mission, the double wall container would be split into two halves and prepared on Earth. The potential on-orbit execution would consist of inserting the orbiting sample (OS) container into one of the halves and then mated to the other half and brazed. The latest results of this effort will be described and discussed in this manuscript.

  7. A synthetic layout optimization of discrete heat sources flush mounted on a laminar flow cooled flat plate based on the constructal law

    International Nuclear Information System (INIS)

    Shi, Zhongyuan; Dong, Tao

    2015-01-01

    Highlights: • A constructal thermohydraulic optimization was carried out. • The effect of manufacturing limit on the Pareto solution set was discussed. • The suitable constraints may differ from those on a quasi-continuous basis. - Abstract: A synthetic optimization is presented for the Pareto layouts of discrete heat sources (with uniform heat flux) flush mounted on a flat plate over which laminar flow serves for cooling purpose. The peak temperatures and the flow drag loss are minimizing simultaneously provided that the total heat dissipation rate and the plate length are held constant. The impact of the manufacturing limit, i.e. the minimum length of the heated or the adiabatic patch, on the optimum layout is discussed. The results in general comply with analytical deduction based on the constructal theory. However in a finite length scenario, geometric constraints on the adiabatic spacing differ from that fits the situation in which maximum heat transfer performance alone is to be achieved.

  8. Springback of aluminum alloy brazing sheet in warm forming

    Science.gov (United States)

    Han, Kyu Bin; George, Ryan; Kurukuri, Srihari; Worswick, Michael J.; Winkler, Sooky

    2017-10-01

    The use of aluminum is increasing in the automotive industry due to its high strength-to-weight ratio, recyclability and corrosion resistance. However, aluminum is prone to significant springback due to its low elastic modulus coupled with its high strength. In this paper, a warm forming process is studied to improve the springback characteristics of 0.2 mm thick brazing sheet with an AA3003 core and AA4045 clad. Warm forming decreases springback by lowering the flow stress. The parts formed have complex features and geometries that are representative of automotive heat exchangers. The key objective is to utilize warm forming to control the springback to improve the part flatness which enables the use of harder temper material with improved strength. The experiments are performed by using heated dies at several different temperatures up to 350 °C and the blanks are pre-heated in the dies. The measured springback showed a reduction in curvature and improved flatness after forming at higher temperatures, particularly for the harder temper material conditions.

  9. Transient thermal stress analysis of a near-edge elliptical defect in a semi-infinite plate subjected to a moving heat source

    International Nuclear Information System (INIS)

    Mingjong Wang; Weichung Wang

    1994-01-01

    In this paper, the maximum transient thermal stresses on the boundary of a near-edge elliptical defect in a semi-infinite thin plate were determined by the digital photoelastic technique, when the plate edge experiences a moving heat source. The relationships between the maximum transient thermal stresses and the size and inclination of the elliptical defect, the minimum distance from the elliptical defect to the plate edge as well as the speed of the moving heat source were also studied. Finally, by using a statistical analysis package, the variations of the maximum transient thermal stresses were then correlated with the time, the minimum distance between the edge and the elliptical defect, temperature difference, and speed of the moving heat source. (author)

  10. Preparation of High-Density Uranium-Silicide U3Sl2-Uss: Effects of Preirradiation Heat Treatment on As-Cast Ingot Fuel Plates

    International Nuclear Information System (INIS)

    Suripto, A; Yuwono

    1998-01-01

    Heat treatment experiments upon U 3 Si 2 - U ss ingot have been cam e d out to obtain free uranium particle size improvement which is required to enhance the U-Al inter-diffusion reaction in the fuel plate meat. . Heat treatment experiments upon fuel plates containing dispersion of U 3 Si 2 - U ss in Al matrix have also been carried out to study the effect of temperature and treatment duration on the extent of inter-diffusion reaction between free uranium particle and aluminium matrix in the fuel plate meat. Both the experiments indicate that a drastic size improvement has occurred with the U 3 Si 2 as well as free uranium particles upon heat treatment at controlled temperature between the U 3 Si 2 peritectic and peritectoid temperatures and that the inter-diffusion reaction between free uranium and Al matrix occurs quite significantly at temperatures higher than that ordinarily used in the fabrication procedure

  11. Numerical analysis and experimental validation of heat transfer characteristic for flat-plate solar air collector

    International Nuclear Information System (INIS)

    Hung, Tzu-Chen; Huang, Tsung-Jie; Lee, Duen-Sheng; Lin, Chih-Hung; Pei, Bau-Shei; Li, Zeng-Yao

    2017-01-01

    Highlights: • Various types of solar air collectors are discussed. • CFD has been used to validate the characteristics of heat transfer. • Solar Ray Tracing has been successfully used for thermal radiation flux. - Abstract: This study combines both concepts of solar ventilation technology and solar air collector. This is a quite innovative and potential facility to effectively use thermal energy and reduce the accumulation of heat in the indoor space simultaneously. The purpose of this study is to create a prototype and implement the experiments. Computational fluid dynamics (CFD) approach is employed to validate the characteristics of the flow and heat transfer. For the accuracy of numerical predictions, the method of Solar Ray Tracing was used for thermal radiation flux as boundary condition on the wall. The local heat transfer correlation was investigated to predict surrounding wind speed upon device cover. Three sorts of glasses and several aspect ratios of flow channels have been compared to conclude the optimal configuration. In addition, four important factors, such as the stagnant layer thickness, emissivity on the illustrated surface, mass flow rate and the height of the device, are also considered and discussed in detail. The result showed that the optimal design is dominated by the combination of an aspect ratio of 50 mm:10 mm, and appropriate mass flow rate to the height of the device. The present work on thermal energy collection can assist us in designing a powerful solar air collector in some potential applications.

  12. Design of an actively cooled plate calorimeter for the investigation of pool fire heat fluxes

    International Nuclear Information System (INIS)

    Koski, J.A.; Keltner, N.R.; Nicolette, V.F.; Wix, S.D.

    1992-01-01

    For final qualification of shipping containers for transport of hazardous materials, thermal testing in accordance with regulations such as 10CFR71 must be completed. Such tests typically consist of 30 minute exposures with the container fully engulfed in flames from a large, open pool of JP4 jet engine fuel. Despite careful engineering analyses of the container, testing often reveals design problems that must be solved by modification and expensive retesting of the container. One source of this problem is the wide variation in surface heat flux to the container that occurs in pool fires. Average beat fluxes of 50 to 60 kW/m 2 are typical and close the values implied by the radiation model in 10CFR71, but peak fluxes up to 150 kW/m 2 are routinely observed in fires (Keltner, et al,1990). Heat fluxes in pool fires have been shown to be a function of surface temperature of the container, height above the pool, surface orientation, wind, and other variables. If local variations in the surface heat flux to the container can be better predicted, design analyses will become more accurate, and fewer problems will be uncovered during testing. The objective of the calorimeter design described in this paper is to measure accurately pool fire heat fluxes under controlled conditions, and to provide data for calibration of improved analytical models of local flame-surface interactions

  13. Microwave-assisted brazing of alumina ceramics for electron tube ...

    Indian Academy of Sciences (India)

    The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of ...

  14. Magnetohydrodynamics effect on three-dimensional viscous incompressible flow between two horizontal parallel porous plates and heat transfer with periodic injection/suction

    Directory of Open Access Journals (Sweden)

    R. C. Chaudhary

    2004-11-01

    Full Text Available We investigate the hydromagnetic effect on viscous incompressible flow between two horizontal parallel porous flat plates with transverse sinusoidal injection of the fluid at the stationary plate and its corresponding removal by periodic suction through the plate in uniform motion. The flow becomes three dimensional due to this injection/suction velocity. Approximate solutions are obtained for the flow field, the pressure, the skin-friction, the temperature field, and the rate of heat transfer. The dependence of solution on M (Hartmann number and λ (injection/suction is investigated by the graphs and tables.

  15. Bone heat generated using conventional implant drills versus piezosurgery unit during apical cortical plate perforation.

    Science.gov (United States)

    Lajolo, Carlo; Valente, Nicola Alberto; Romandini, William Giuseppe; Petruzzi, Massimo; Verdugo, Fernando; D'Addona, Antonio

    2018-03-09

    The apical portion of the implant osteotomy receives less irrigation and cooling during surgical preparation. High bone temperatures, above the critical 10°C threshold, may impair osseointegration, particularly, around dense cortical bone. The aim of this study is to evaluate the apical cortical plate temperature increase with two different devices and pressure loads in a porcine rib ex-vivo model. Twenty-four implant sites were prepared on porcine ribs divided into 4 groups of 6 samples each according to the device used (conventional drill system or piezosurgery) and pressure load applied (1000 g or 1500 g). A rubber dam was used to isolate the apical cortical plate from the cooling effect of irrigation. Temperature variation measurements were taken using an infrared thermometer. The piezosurgery unit was 2 times more likely to increase the osteotomy temperature by 10.0°C (OR = 2; 95% CI = 1.136-3.522; p piezosurgery-1000 g) and 8.17°C (SD = 6.12) for group 4 (piezosurgery-1,500 g). The piezosurgery site preparation caused significantly higher temperature increase than conventional drills (p piezosurgery unit is a potential risk during implant site preparation. The piezosurgical device reached significantly higher temperatures than conventional drilling at the apical cortical portion of the osteotomy. The temperature increase is often higher than the critical 10°C threshold. This article is protected by copyright. All rights reserved. This article is protected by copyright. All rights reserved.

  16. Thermochemistry of brazing ceramics and metals in air

    Energy Technology Data Exchange (ETDEWEB)

    Bobzin, Kirsten; Schlaefer, Thomas; Kopp, Nils [RWTH Aachen (DE). Surface Engineering Inst. (IOT)

    2011-08-15

    Reactive air brazing offers economically and technologically advantageous joining of ceramics to metals. Solid oxide fuel cells and membranes for oxyfuel combustion are recent fields of application. However, it remains a problem that strong metallurgical reactions between brazes and base materials occur. These reactions were analysed by differential scanning calorimetry tests to get a better understanding. Therefore, three braze alloys (Ag8Cu, Ag8Cu0.5Ti and Ag4Cu4Ni) and five base materials (alumina, 3YSZ partially stabilised zirconia, BSCF perovskite ceramic, X1CrTi-La22 and X15CrNiSi25-20) were investigated. The reaction peaks correlate with the formation of reaction layers, which were observed in metallographic analysis of brazed specimens. The results help to explain the reaction mechanisms and allow optimised selection of filler metals and brazing temperature. (orig.)

  17. Unsteady free convection flow past a semi-infinite vertical plate with constant heat flux in water based nanofluids

    Science.gov (United States)

    Narahari, Marneni

    2018-04-01

    The unsteady free convective flow of nanofluids past a semi-infinite vertical plate with uniform heat flux has been investigated numerically. An implicit finite difference technique of Crank-Nicolson scheme has been employed to solve the governing partial differential equations. Five different types of water based nanofluids containing Cu, Ag, Al2O3, CuO and TiO2 nanoparticles are considered to study the fluid flow characteristics with various time and solid volume fraction parameters. It is found that the local as well as the average Nusselt number for nanofluids is higher than the pure fluid (water). The local skin-friction is higher for pure fluid as compared to the nanofluids. The present numerical results obtained for local Nusselt number are validated with the previously published correlation results for a limiting case and it is found that the results are in good agreement.

  18. Complex investigation of several silver-less brazed Be/CuCrZr joints

    Energy Technology Data Exchange (ETDEWEB)

    Komarov, A.; Gervash, A.; Komarov, V.; Mazul, I.; Litounovski, N. [Efremov Inst., St Petersburg (Russian Federation); Fedotov, V.; Sevrukov, O. [Moscow Physical Engineering Inst. (Russian Federation); Ganenko, A. [CRISM Prometey, St Petersburg (Russian Federation)

    1998-07-01

    One of the main problems for ITER divertor target technology is to provide a reliable joint between Be as armour material and copper alloy as heat-sink structure. Such joints should satisfy the different requirements. In particular, these joints should successfully withstand cyclic heat fluxes and should have good properties under neutron irradiation. To study such complex of problems several investigation stages were planned in Russia. This paper presents the results of complex investigation of several silver-less brazed Be/CuCrZr joint candidates. (author)

  19. Complex investigation of several silver-less brazed Be/CuCrZr joints

    International Nuclear Information System (INIS)

    Komarov, A.; Gervash, A.; Komarov, V.; Mazul, I.; Litounovski, N.; Fedotov, V.; Sevrukov, O.; Ganenko, A.

    1998-01-01

    One of the main problems for ITER divertor target technology is to provide a reliable joint between Be as armour material and copper alloy as heat-sink structure. Such joints should satisfy the different requirements. In particular, these joints should successfully withstand cyclic heat fluxes and should have good properties under neutron irradiation. To study such complex of problems several investigation stages were planned in Russia. This paper presents the results of complex investigation of several silver-less brazed Be/CuCrZr joint candidates. (author)

  20. Heat transfer analysis in a second grade fluid over and oscillating vertical plate using fractional Caputo-Fabrizio derivatives

    International Nuclear Information System (INIS)

    Shah, Nehad Ali; Khan, Ilyas

    2016-01-01

    This paper presents a Caputo-Fabrizio fractional derivatives approach to the thermal analysis of a second grade fluid over an infinite oscillating vertical flat plate. Together with an oscillating boundary motion, the heat transfer is caused by the buoyancy force induced by temperature differences between the plate and the fluid. Closed form solutions of the fluid velocity and temperature are obtained by means of the Laplace transform. The solutions of ordinary second grade and Newtonian fluids corresponding to time derivatives of integer and fractional orders are obtained as particular cases of the present solutions. Numerical computations and graphical illustrations are used in order to study the effects of the Caputo-Fabrizio time-fractional parameter α, the material parameter α 2 , and the Prandtl and Grashof numbers on the velocity field. A comparison for time derivative of integer order versus fractional order is shown graphically for both Newtonian and second grade fluids. It is found that fractional fluids (second grade and Newtonian) have highest velocities. This shows that the fractional parameter enhances the fluid flow. (orig.)