WorldWideScience

Sample records for brazed plate heat

  1. Direct use geothermal applications for brazed plate heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Rafferty, K.

    1993-02-01

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) in order to determine the effect of H[sub 2]S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H[sub 2]S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10[degree] or greater. Size limitations restrict applications to 100 gpm and/or 200 ft[sup 2] heat transfer surface area.

  2. Direct use geothermal applications for brazed plate heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Rafferty, K.

    1992-01-01

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) to determine the effect of H[sub 2]S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H[sub 2]S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10[degrees] or greater. Size limitations restrict applications to 100 gpm and/or 200 ft[sup 2] heat transfer surface area.

  3. Direct use geothermal applications for brazed plate heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Rafferty, K.

    1993-02-01

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) in order to determine the effect of H{sub 2}S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H{sub 2}S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10{degree} or greater. Size limitations restrict applications to 100 gpm and/or 200 ft{sup 2} heat transfer surface area.

  4. Direct use geothermal applications for brazed plate heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Rafferty, K.

    1992-12-31

    Brazed plate heat exchanger were placed in three geothermal fluids (Klamath Falls, OR; Boise, ID; and Pagosa Springs, CO) to determine the effect of H{sub 2}S on braze material. Based on subsequent analysis, it appears that the rate of corrosion of the braze material is much slower than corrosion of copper tube materials in the same fluids. Minimum expected life of the heat exchangers based on these corrosion rates is reported to be 12 years in fluids of less than 1 ppm H{sub 2}S and 10 years in fluids of less than 5 ppm. Based on these expected lives, and using a 3% inflation rate and 8% discount rate, brazed plate heat exchangers are a clear economic choice in which the capital cost is 50% or less of the cost of a plate and frame heat exchanger for the same duty. Due to their single pass design, brazed plate heat exchangers are generally limited to approach temperatures of 10{degrees} or greater. Size limitations restrict applications to 100 gpm and/or 200 ft{sup 2} heat transfer surface area.

  5. Fluxless Brazing and Heat Treatment of a Plate-Fin Sandwich Actively Cooled Panel

    Science.gov (United States)

    Beuyukian, C. S.

    1978-01-01

    The processes and techniques used to fabricate plate-fin sandwich actively cooled panels are presented. The materials were 6061 aluminum alloy and brazing sheet having clad brazing alloy. The panels consisted of small scale specimens, fatigue specimens, and a large 0.61 m by 1.22 m test panel. All panels were fluxless brazed in retorts in heated platen presses while exerting external pressure to assure intimate contact of details. Distortion and damage normally associated with that heat treatment were minimized by heat treating without fixtures and solution quenching in an organic polymer solution. The test panel is the largest fluxless brazed and heat treated panel of its configuration known to exist.

  6. Experimental results for hydrocarbon refrigerant vaporization in brazed plate heat exchangers at high pressure

    OpenAIRE

    Desideri, Adriano; Rhyl Kaern, Martin; Ommen Schmidt, Torben; Wronski, Jorrit; Quoilin, Sylvain; Lemort, Vincent; Haglind, Fredrik

    2016-01-01

    In recent years the interest in small capacity organic Rankine cycle (ORC) power systems for harvesting low quality waste thermal energy from industrial processes has been steadily growing. Micro ORC systems are normally equipped with brazed plate heat exchangers which allows for efficient heat transfer with a compact design. An accurate prediction of the heat transfer process characterizing these devices is required from the design phase to the development of model- based control strategies....

  7. Heat transfer and pressure drop during hydrocarbon refrigerant condensation inside a brazed plate heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Longo, Giovanni A. [University of Padova, Department of Management and Engineering, Str.lla S.Nicola 3, I-36100 Vicenza (Italy)

    2010-08-15

    This paper presents the heat transfer coefficients and pressure drop measured during HC-600a, HC-290 and HC-1270 saturated vapour condensation inside a brazed plate heat exchanger: the effects of refrigerant mass flux, saturation temperature (pressure) and fluid properties are investigated. The heat transfer coefficients show weak sensitivity to saturation temperature (pressure) and great sensitivity to refrigerant mass flux and fluid properties. A transition point between gravity controlled and forced convection condensation has been found for a refrigerant mass flux around 15-18 kg m{sup -2} s{sup -1}. In the forced convection condensation region the heat transfer coefficients show a 35-40% enhancement for a 60% increase of the refrigerant mass flux. The frictional pressure drop shows a linear dependence on the kinetic energy per unit volume of the refrigerant flow. HC-1270 shows heat transfer coefficients 5% higher than HC-600a and 10-15% higher than HC-290, together with frictional pressure drop 20-25% lower than HC-290 and 50-66% lower than HC-600a. (author)

  8. Thermal and hydraulic performance of compact brazed plate heat exchangers operating as evaporators in domestic heat pumps

    OpenAIRE

    Claesson, Joachim

    2005-01-01

    This thesis investigates the performance of compact brazed plate heat exchangers (CBE) operating as evaporator in heat pump applications. The thesis, and the performances investigated, has been divided into three main sections; One zone evaporator performance; Two zone evaporator performance; and finally Local performance. The 'One zone evaporator performance' section considers the evaporator as one "black box". It was found that "approaching terminal temperatures" were obtained as low overal...

  9. Susceptor heating device for electron beam brazing

    Science.gov (United States)

    Antieau, Susan M.; Johnson, Robert G. R.

    1999-01-01

    A brazing device and method are provided which locally apply a controlled amount of heat to a selected area, within a vacuum. The device brazes two components together with a brazing metal. A susceptor plate is placed in thermal contact with one of the components. A serrated pedestal supports the susceptor plate. When the pedestal and susceptor plate are in place, an electron gun irradiates an electron beam at the susceptor plate such that the susceptor plate is sufficiently heated to transfer heat through the one component and melt the brazing metal.

  10. Experimental results for hydrocarbon refrigerant vaporization inside brazed plate heat exchangers at high pressure

    DEFF Research Database (Denmark)

    Desideri, Adriano; Ommen, Torben Schmidt; Wronski, Jorrit

    2016-01-01

    In recent years the interest in small capacity organic Rankine cycle (ORC) power systems for harvesting low qualitywaste thermal energy from industrial processes has been steadily growing. Micro ORC systems are normally equippedwith brazed plate heat exchangers which allows for efficient heat...... transfer with a compact design. An accurate prediction of the heat transfer process characterizing these devices is required from the design phase to the development of modelbased control strategies. The current literature is lacking experimental data and validated correlations for vaporization of organic...... fluids at typical working conditions of ORC systems for low temperature waste heat recovery (WHR) applications. Based on these premises, a novel testrig has been recently designed and built at the Technical University of Denmark to simulate the evaporating condition occurring in a small capacity ORC...

  11. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    Science.gov (United States)

    Howard, Stanley R [Windsor, SC; Korinko, Paul S [Aiken, SC

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  12. An experimental study on single phase convection heat transfer and pressure drop in two brazed plate heat exchangers with different chevron shapes and hydraulic diameters

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Man Bae; Park, Chang Yong [Seoul National University of Science and Technology, Seoul (Korea, Republic of)

    2017-05-15

    An experimental study on heat transfer and pressure drop characteristics was performed at single phase flow in two Brazed plate heat exchangers (BPHEs) with different geometries. The corrugation density of one of the BPHE (Type II) was two times as high as that of the other BPHE (Type I). The hydraulic diameter of the type II BPHE was 2.13 mm, which was 38 % smaller than that of the type I BPHE. Also, the cross section shape of the flow channels for the type II BPHE was different from that for conventional BPHEs due to the unusual corrugation patterns and brazing points. The experimental conditions for temperatures were varied from 4.6 °C to 49.1 °C, and for mass flow rates were changed from 0.07 kg/s to 1.24 kg/s. The measured results showed that pressure drop in the type II BPHE was about 110 % higher than that in the type I BPHE. Nu of the type II was higher than that of the type I BPHE and the enhancement became larger with the increase of Re at the ranges above 800. New correlations for fF and Nu were proposed by this study and their prediction accuracy could be improved by considering the surface enlargement factor in the correlations. The performance evaluation of the two BPHEs was performed by (j/f{sub F}1{sup /3}) which represented the ratio of heat transfer and pressure drop performance. Also, a new parameter, the capacity compactness of PHE, was proposed and it presented the PHE capacity per unit volume and unit log mean temperature difference. The comparison showed that the two BPHEs had similar values of the (j/f{sub F}1{sup /3}), whereas they had significantly different values of the capacity compactness. The capacity compactness of the type II BPHE was 1.5 times higher than that for the type I BPHE.

  13. An experimental analysis of flow boiling and pressure drop in a brazed plate heat exchanger for organic Rankine cycle power systems

    DEFF Research Database (Denmark)

    Desideri, Adriano; Zhang, Ji; Kærn, Martin Ryhl

    2017-01-01

    Organic Rankine cycle power systems for low quality waste heat recovery applications can play a major role in achieving targets of increasing industrial processes efficiency and thus reducing the emissions of greenhouse gases. Low capacity organic Rankine cycle systems are equipped with brazed...... and pressure drop during vaporization at typical temperatures for low quality waste heat recovery organic Rankine cycle systems are presented for the working fluids HFC-245fa and HFO-1233zd. The experiments were carried out at saturation temperatures of 100°C, 115°C and 130°C and inlet and outlet qualities...... plate heat exchangers which allows for efficient heat transfer with a compact design. Accurate heat transfer correlations characterizing these devices are required from the design phase to the development of model-based control strategies. In this paper, the experimental heat transfer coefficient...

  14. HFO1234ze(Z) saturated vapour condensation inside a brazed plate heat exchanger

    OpenAIRE

    Longo, Giovanni A.; Zilio, Claudio; Righetti, Giulia; Brown, J. Steven

    2014-01-01

    All commonly used Hydro-Fluoro-Carbon (HFC) refrigerants have a high Global Warming Potential (GWP), higher than 1000, and some countries have already enacted legislative measures towards a limitation in the use or a gradual phase-out of HFCs. HFO1234ze(Z) was identified as a new low GWP refrigerant, which has the potential to be a global sustainable solution particularly for heat pump application. HFO1234ze(Z) is a pure compound which exhibits low pressure and is classified by ANSI / ASHRAE ...

  15. Diffusion brazing nickel-plated stainless steel

    Science.gov (United States)

    Beuyukian, C. S.; Mitchell, M. J.

    1976-01-01

    To bond parts, sandwich assembly is made up of aluminum core, aluminum face sheet with brazing alloy interface, and nickel plated stainless steel part. Sandwich is placed between bottom and top glide sheet that is placed in stainless steel retort where assembly is bonded at 580 C.

  16. Brazed bipolar plates for PEM fuel cells

    Science.gov (United States)

    Neutzler, Jay Kevin

    1998-01-01

    A liquid-cooled, bipolar plate separating adjacent cells of a PEM fuel cell comprising corrosion-resistant metal sheets brazed together so as to provide a passage between the sheets through which a dielectric coolant flows. The brazement comprises a metal which is substantially insoluble in the coolant.

  17. Application of Induction Heating for Brazing Parts of Solar Collectors

    Directory of Open Access Journals (Sweden)

    Kristína Demianová

    2012-01-01

    Full Text Available This paper reports on the application of induction heating for brazing parts of solar collectors made of Al alloys. The tube-flange joint is a part of the collecting pipe of a solar collector. The main task was to design an induction coil for this type of joint, and to select the optimum brazing parameters. Brazing was performed with AlSi12 brazing alloy, and corrosive and non-corrosive flux types were also applied. The optimum brazing parameters were determined on the basis of testing the fabricated brazed joints by visual inspection, by leakage tests, and by macro- and micro-analysis of the joint boundary. The following conditions can be considered to be the best for brazing Al materials: power 2.69 kW,brazing time 24 s, flux BrazeTec F32/80.

  18. Improved corrosion resistance of aluminum brazing sheet by a post-brazing heat treatment

    NARCIS (Netherlands)

    Norouzi Afshar, F.; Tichelaar, F.D.; Glenn, A. M.; Taheri, P.; Sababi, M.; Terryn, H.A.; Mol, J.M.C.

    2017-01-01

    This work studies the influence of the microstructure on the corrosion mechanism and susceptibility of as-brazed aluminum sheet. Various microstructures are obtained using postbrazing heat treatments developed to enhance the corrosion resistance of an AA4xxx/AA3xxx brazing sheet. The heat

  19. Brazing method

    Science.gov (United States)

    McCormick, James T.; Ferry, Paul B.; Hall, John C.

    1981-10-06

    There is disclosed a positive cathode electrode structure formed by brazing a thin porous membrane to a backing material by preselecting a predetermined area of the thin porous membrane and thereafter providing a braze flow barrier throughout the remainder of the membrane and electrolessly plating a nickel-phosphide alloy on the backing material, or in this case the honeycomb structure. The preselected area of the thin porous membrane is placed in intimate contact with the electrolessly plated portion of the backing material and heated to elevated temperatures in the absence of oxygen to form a brazed joint limited to a preselected area. If the braze flow barrier is provided by application of a liquid organic solvent, then the organic solvent is driven off by maintaining the thin porous membrane at elevated temperatures for an extended period of time prior to the brazing operation.

  20. Brazing technique

    Science.gov (United States)

    Harast, Donald G.

    1986-01-01

    A method of brazing comprises sand blasting the surfaces of the components to be brazed with particles of a brazing material to clean the surfaces and to embed brazing material in the surfaces, applying the brazing material to the surfaces, and heating the brazing material to form a brazement between the components.

  1. Brazing

    CERN Document Server

    Schwartz, Mel M

    2003-01-01

    Text provides information needed to braze materials that will be used in the 21st century. Revised to include lessons learned on tooling, design, materials, atmospheres, processing, and equipment. For brazing technologists and engineers.

  2. Induction Brazing

    DEFF Research Database (Denmark)

    Henningsen, Poul

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present report...... presents a combined numerical and experimental method for determination of appropriate/optimiged coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper...

  3. Finite element modelling for thermal analysis of stud-to-plate laser brazing for a dissimilar metal joint

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jun Soo; Kim, Jong Min [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1996-06-01

    A finite element model was developed for the thermal analysis of a stud-to-plate laser brazing joint, and the transient temperature fields were analysed by using a three-dimensional model. The finite element program ABAQUS, together with a few user subroutines, was employed to perform the numerical approximation. Temperature-dependent thermal properties, effect of latent heat, and the convection and radiative heat losses were considered. The brazing parts used were AISI 304 stainless steel stud and aluminium A1 5052 plate, and the brazing alloy 88 A1-12 Si was used as filler metal. A pseudo-TM{sub 01} mode of the cw CO{sub 2} laser beam was used as heat source, for which TM{sub 00} mode generated by beam oscillator was optically modulated using axicon lens. Re-location of the filler metal during the brazing process including its wetting and spreading was examined by using a high speed motion analyser, and the results were incorporated inn the FEM modelling for defining the solution domain and boundary conditions. The numerical results were obtained for typical process parameters, and were compared with experimental ones determined by using the infrared and thermocouple measurements. 11 figs., 30 refs. (Author).

  4. Novel high chromium containing braze filler metals for heat exchanger applications

    Energy Technology Data Exchange (ETDEWEB)

    Rangaswamy, S.; Fortuna, D. [Sulzer Metco, Troy (United States)

    2007-07-01

    A new family of boron-free, high chromium containing braze filler metal compositions were developed (Amdry 105, Amdry 108, Amdry 805). Filler metal properties including metallurgical phases, melting range, flow, corrosion resistance and high temperature oxidation resistance are reported. Additionally, the technical and economical advantages of using these new filler metals in fabricating flat plate type of heat exchangers and metallic catalytic converters is discussed. (orig.)

  5. Quality assurance of brazed copper plates through advanced ultrasonic NDE

    OpenAIRE

    Segreto, T.; Caggiano, A.; Teti, R.

    2016-01-01

    Ultrasonic non-destructive methods have demonstrated great potential for the detection of flaws in a material under examination. In particular, discontinuities produced by welding, brazing, and soldering are regularly inspected through ultrasonic techniques. In this paper, an advanced ultrasonic non-destructive evaluation technique is applied for the quality control of brazed copper cells in order to realize an accelerometer prototype for cancer proton therapy. The cells are composed of two h...

  6. Vacuum technology: practical heat treating and brazing

    National Research Council Canada - National Science Library

    Fabian, Roger; Flint, Veronica; Hampson, Suzanne; Levicki, Dawn

    1993-01-01

    ... in 1992, currently he is Vice Chairman of the ASM Technical Division Board, a member of the ASH Heat Treating Steel Panel and Chairman of the Immediate Needs Sub Committee; past Chairman of the ASM Heat Treat Council and Chairman of the Editorial Policy Committee for The Journal of Heat Treating; and Past Chairman of the Hartford Chapter of ASM. Als...

  7. Reversible brazing process

    Science.gov (United States)

    Pierce, Jim D.; Stephens, John J.; Walker, Charles A.

    1999-01-01

    A method of reversibly brazing surfaces together. An interface is affixed to each surface. The interfaces can be affixed by processes such as mechanical joining, welding, or brazing. The two interfaces are then brazed together using a brazing process that does not defeat the surface to interface joint. Interfaces of materials such as Ni-200 can be affixed to metallic surfaces by welding or by brazing with a first braze alloy. The Ni-200 interfaces can then be brazed together using a second braze alloy. The second braze alloy can be chosen so that it minimally alters the properties of the interfaces to allow multiple braze, heat and disassemble, rebraze cycles.

  8. Laser Brazing of High Temperature Braze Alloy

    Science.gov (United States)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  9. Quantitative characterization of brazing performance for Sn-plated silver alloy fillers

    Science.gov (United States)

    Wang, Xingxing; Peng, Jin; Cui, Datian

    2017-12-01

    Two types of AgCuZnSn fillers were prepared based on BAg50CuZn and BAg34CuZnSn alloy through a combinative process of electroplating and thermal diffusion. The models of wetting entropy and joint strength entropy of AgCuZnSn filler metals were established. The wetting entropy of the Sn-plated silver brazing alloys are lower than the traditional fillers, and its joint strength entropy value is slightly higher than the latter. The wetting entropy value of the Sn-plated brazing alloys and traditional filler metal are similar to the change trend of the wetting area. The trend of the joint strength entropy value with those fillers are consisted with the tensile strength of the stainless steel joints with the increase of Sn content.

  10. Brazed Diamond Micropowder Bur Fabricated by Supersonic Frequency Induction Heating for Precision Machining

    Science.gov (United States)

    Ma, Bojiang; Lou, Jianpeng; Pang, Qian

    2014-04-01

    The common brazed diamond micropowder bur fabricated in a vacuum furnace produces an even brazing alloy surface. The small brazed diamond grits show low outcropping from the brazing alloy surface, and the chip space between them is small. The bur shows a low grinding efficiency and poor heat dissipation. In this study, a brazed diamond micropowder bur was fabricated by supersonic frequency induction heating. The method afforded a fluctuant surface on the brazing alloy. The brazed diamond grits with an outcropping height distributed uniformly on the fluctuant surface. The fluctuant surface showed a certain chip space. These characteristics of the tool increased the grinding efficiency and decreased the temperature of the grinding arc area. The roughness R a of the ceramic tile surface trimmed by the tool cylinder was between 0.09 and 0.12 μm. In the first 90 min, the decrease in the weight of the ceramic tile ground by the tool cylinder was higher than that ground by the tool fabricated in a vacuum furnace. When the ceramic tile was cylindrically ground, the temperature of the grinding arc area measured using a thermocouple remained below 70 °C.

  11. Flow boiling heat transfer and pressure drop analysis of R134a in a brazed heat exchanger with offset strip fins

    Science.gov (United States)

    Amaranatha Raju, M.; Ashok Babu, T. P.; Ranganayakulu, C.

    2017-10-01

    The saturated flow boiling heat transfer and friction analysis of R 134a were experimentally analyzed in a brazed plate fin heat exchanger with offset strip fins. Experiments were performed at mass flux range of 50-82 kg/m2 s, heat flux range of 14-22 kW/m2 and quality of 0.32-0.75. The test section consists of three fins, one refrigerant side fin in which the boiling heat transfer was estimated and two water side fins. These three fins are stacked, held together and vacuum brazed to form a plate fin heat exchanger. The refrigerant R134a flowing in middle of the test section was heated using hot water from upper and bottom sides of the test section. The temperature and mass flow rates of water circuit is controlled to get the outlet conditions of refrigerant R134a. Two-phase flow boiling heat transfer and frictional coefficient was estimated based on experimental data for offset strip fin geometry and presented in this paper. The effects of mass flux, heat flux and vapour quality on heat transfer coefficient and pressure drop were investigated. Two-phase local boiling heat transfer coefficient is correlated in terms of Reynolds number factor F, and Martinelli parameter X. Pressure drop is correlated in terms of two-phase frictional multiplier ϕ f , and Martinelli parameter X.

  12. Surface development of a brazing alloy during heat treatment–a comparison between UHV and APXPS

    Science.gov (United States)

    Rullik, L.; Johansson, N.; Bertram, F.; Evertsson, J.; Stenqvist, T.; Lundgren, E.

    2018-01-01

    In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

  13. Surface development of a brazing alloy during heat treatment-a comparison between UHV and APXPS.

    Science.gov (United States)

    Rullik, L; Johansson, N; Bertram, F; Evertsson, J; Stenqvist, T; Lundgren, E

    2018-01-17

    In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

  14. Induction brazing of complex joints

    DEFF Research Database (Denmark)

    Henningsen, Poul; Zhang, Wenqi; Bay, Niels

    2003-01-01

    Induction brazing is a fast and appropriate method for industrial joining of complex geometries and metal combinations. In all types of brazing processes it is important to heat the joint interface of the two materials to the same, high temperature. If one of the specimens is warmer than the other...... materials has large influence on the heating time and temperature distribution in induction heating. In order to ensure high and uniform temperature distribution near the interface of a joint between dissimilar materials the precise coil geometry and position is of great importance. The present paper...... presents a combined numerical and experimental method for fast determination of appropriate coil geometry and position in induction brazing tube-to-plate joints of different ratios between tube and plate thickness and different combinations of the materials stainless steel, brass and copper. The method has...

  15. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    Science.gov (United States)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-03-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  16. Alumina barrier for vacuum brazing

    Science.gov (United States)

    Beuyukian, C. S.

    1980-01-01

    Heating platens of vacuum-brazing press will not stick to workpiece if aluminum oxide "paper" is interposed. Paper does not disintegrate in press, will not contaminate braze alloy, and helps form smoothly contoured, regular fillet at brazed edges.

  17. High heat flux test of tungsten brazed mock-ups developed for KSTAR divertor

    Energy Technology Data Exchange (ETDEWEB)

    Song, J.H. [National Fusion Research Institute, Daejeon (Korea, Republic of); Kim, K.M., E-mail: kyungmin@nfri.re.kr [National Fusion Research Institute, Daejeon (Korea, Republic of); Hong, S.H.; Kim, H.T.; Park, S.H.; Park, H.K.; Ahn, H.J. [National Fusion Research Institute, Daejeon (Korea, Republic of); Kim, S.K.; Lee, D.W. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-11-01

    The tungsten (W) brazed flat type mock-up which consists of W, OFHC-Cu (oxygen-free high conductive copper) and CuCrZr alloy has been designed for KSTAR divertor in preparation for KSTAR upgrade with 17 MW heating power. For verification of the W brazed mock-up, the high heat flux test is performed at KoHLT-EB (Korea High Heat Load Test Facility-Electron Beam) in KAERI (Korea Atomic Energy Research Institute). Three mock-ups are tested for several thousand thermal cycles with absorbed heat flux up to 5 MW/m{sup 2} for 20 s duration. There is no evidence of the failure at the bonding joints of all mock-ups after HHF test. Finite element analysis (FEA) is performed to interpret the result of the test. As a result, it is considered that the local area in the water is in the subcooled boiling regime.

  18. Heat transfer in plate heat exchanger channels: Experimental validation of selected correlation equations

    Directory of Open Access Journals (Sweden)

    Cieśliński Janusz T.

    2016-09-01

    Full Text Available This study is focused on experimental investigation of selected type of brazed plate heat exchanger (PHEx. The Wilson plot approach was applied in order to estimate heat transfer coefficients for the PHEx passages. The main aim of the paper was to experimentally check ability of several correlations published in the literature to predict heat transfer coefficients by comparison experimentally obtained data with appropriate predictions. The results obtained revealed that Hausen and Dittus-Boelter correlations underestimated heat transfer coefficient for the tested PHEx by an order of magnitude. The Aspen Plate code overestimated heat transfer coefficient by about 50%, while Muley-Manglik correlation overestimated it from 1% to 25%, dependent on the value of Reynolds number and hot or cold liquid side.

  19. Braze Development of Graphite Fiber for Use in Phase Change Material Heat Sinks

    Science.gov (United States)

    Quinn, Gregory; Beringer, Woody; Gleason, Brian; Stephan, Ryan

    2011-01-01

    Hamilton Sundstrand (HS), together with NASA Johnson Space Center, developed methods to metallurgically join graphite fiber to aluminum. The goal of the effort was to demonstrate improved thermal conductance, tensile strength and manufacturability compared to existing epoxy bonded techniques. These improvements have the potential to increase the performance and robustness of phase change material heat sinks that use graphite fibers as an interstitial material. Initial work focused on evaluating joining techniques from four suppliers, each consisting of a metallization step followed by brazing or soldering of one inch square blocks of Fibercore graphite fiber material to aluminum end sheets. Results matched the strength and thermal conductance of the epoxy bonded control samples, so two suppliers were down-selected for a second round of braze development. The second round of braze samples had up to a 300% increase in strength and up to a 132% increase in thermal conductance over the bonded samples. However, scalability and repeatability proved to be significant hurdles with the metallization approach. An alternative approach was pursued which used a nickel braze allow to prepare the carbon fibers for joining with aluminum. Initial results on sample blocks indicate that this approach should be repeatable and scalable with good strength and thermal conductance when compared with epoxy bonding.

  20. Heating and thermal control of brazing technique to break contamination path for potential Mars sample return

    Science.gov (United States)

    Bao, Xiaoqi; Badescu, Mircea; Sherrit, Stewart; Bar-Cohen, Yoseph; Campos, Sergio

    2017-04-01

    The potential return of Mars sample material is of great interest to the planetary science community, as it would enable extensive analysis of samples with highly sensitive laboratory instruments. It is important to make sure such a mission concept would not bring any living microbes, which may possibly exist on Mars, back to Earth's environment. In order to ensure the isolation of Mars microbes from Earth's Atmosphere, a brazing sealing and sterilizing technique was proposed to break the Mars-to-Earth contamination path. Effectively, heating the brazing zone in high vacuum space and controlling the sample temperature for integrity are key challenges to the implementation of this technique. The break-thechain procedures for container configurations, which are being considered, were simulated by multi-physics finite element models. Different heating methods including induction and resistive/radiation were evaluated. The temperature profiles of Martian samples in a proposed container structure were predicted. The results show that the sealing and sterilizing process can be controlled such that the samples temperature is maintained below the level that may cause damage, and that the brazing technique is a feasible approach to breaking the contamination path.

  1. Brazing handbook

    CERN Document Server

    American Welding Society

    2007-01-01

    By agreement between the American Welding Society C3 Committee on Brazing and Soldering and the ASM Handbook Committee, the AWS Brazing Handbook has been formally adopted as part of the ASM Handbook Series. Through this agreement, the brazing content in the ASM Handbook is significantly updated and expanded. The AWS Brazing Handbook, 5th Edition provides a comprehensive, organized survey of the basics of brazing, processes, and applications. Addresses the fundamentals of brazing, brazement design, brazing filler metals and fluxes, safety and health, and many other topics. Includes new chapters on induction brazing and diamond brazing.

  2. Active Metal Brazing and Adhesive Bonding of Titanium to C/C Composites for Heat Rejection System

    Science.gov (United States)

    Singh, M.; Shpargel, Tarah; Cerny, Jennifer

    2006-01-01

    Robust assembly and integration technologies are critically needed for the manufacturing of heat rejection system (HRS) components for current and future space exploration missions. Active metal brazing and adhesive bonding technologies are being assessed for the bonding of titanium to high conductivity Carbon-Carbon composite sub components in various shapes and sizes. Currently a number of different silver and copper based active metal brazes and adhesive compositions are being evaluated. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). Several mechanical tests have been employed to ascertain the effectiveness of different brazing and adhesive approaches in tension and in shear that are both simple and representative of the actual system and relatively straightforward in analysis. The results of these mechanical tests along with the fractographic analysis will be discussed. In addition, advantages, technical issues and concerns in using different bonding approaches will also be presented.

  3. Lighting system with heat distribution face plate

    Science.gov (United States)

    Arik, Mehmet; Weaver, Stanton Earl; Stecher, Thomas Elliot; Kuenzler, Glenn Howard; Wolfe, Jr., Charles Franklin; Li, Ri

    2013-09-10

    Lighting systems having a light source and a thermal management system are provided. The thermal management system includes synthetic jet devices, a heat sink and a heat distribution face plate. The synthetic jet devices are arranged in parallel to one and other and are configured to actively cool the lighting system. The heat distribution face plate is configured to radially transfer heat from the light source into the ambient air.

  4. Reduction of liquid metal embrittlement in copper-brazed stainless steel joints

    Science.gov (United States)

    Uhlig, T.; Fedorov, V.; Elßner, M.; Wagner, G.; Weis, S.

    2017-03-01

    Due to its very good formability and the low raw material cost, pure copper in form of foils is commonly used to braze plate heat exchangers made of stainless steel. The difference in the electrochemical potentials of brazing filler and base material leads to corrosion effects in contact with electrolytes. This may lead to leakages, which decrease the reliability of the heat exchanger during service in potable water. The dissolution of the emerging corrosion products of brazing filler and base material induces the migration of heavy metal ions, such as Cu2+ and Ni2+, into the potable water. The so-called liquid metal embrittlement, which takes place during the brazing process, may intensify the corrosion. The brazing filler infiltrates the stainless steel along the grain boundaries and causes an embrittlement. This paper deals with the determination of the grain boundary erosion dependent on the degree of deformation and heat treatment of the stainless steel AISI 316L.

  5. Effect of Filler and Heat Treatment on the Physical and Mechanical Properties of the Brazed Joint between Carbide Tip and Steel

    Science.gov (United States)

    Winardi, Y.; Triyono; Wijayanta, A. T.

    2017-02-01

    In this study, the effect of filler and heat treatment on the physical and mechanical properties of the brazed joint carbide tip and steel was investigated. Tip carbide YG6 and low carbon steel (SS400) is joining by torch brazing with two filler metals, silver, and copper filler. Heat treatment was performed in induction furnace. Microstructure and shear strength of the brazed joint have been investigated. Many silver filler layer are formed on the surface of the base metal rather then using copper filler. The highest shear strength is achieved using a silver filler metal at temperatur 725°C. The highest shear load is 18.62 kN.

  6. Induction brazing at the Kennedy Space Center

    Science.gov (United States)

    Clautice, W. E.

    1974-01-01

    A description of the joint design, materials, equipment, qualification testing, inspection methods, and applications involved in performing induction brazing on hyperbolic propellants tubing at Kennedy Space Center. Induction brazing is a form of brazing in which the energy is transmitted to the workpiece by electrical induction; the eddy currents generated in the metal produce heat by resistance losses. Since induction heating is fast and highly localized, undesirable heat effects are minimized and the resulting braze is of high quality.

  7. Investigation of the corrosion performance of different braze fillers fused onto stainless steel type 1.4401 (UNS S31600)

    Energy Technology Data Exchange (ETDEWEB)

    Wolfe, C.; Eklund, T.; Persson, O. [Alfa Laval Corporate AB, Tumba (Sweden)

    2004-07-01

    Corrosion measurements were performed on a new iron based braze filler, AlfaNova{sup 1} developed by Alfa Laval. The braze filler was fused onto stainless steel type EN 1.4401 (UNS S31600). The susceptibility to general corrosion, intergranular corrosion and pitting corrosion was evaluated by gravimetrical and electrochemical methods as well as metallographical examination of the samples. Different sample configurations were utilised, which simulate the geometry of a braze joint in a plate heat exchange. The results were compared with a selection of commercial nickel-based braze fillers. It was shown that the newly developed iron-based braze filler had similar corrosion resistance as the commercially available nickel-based fillers. It was seen that the precipitation of intermetallic phases due to melting point depressants had a governing effect on the corrosion resistance of the braze joint. (orig.)

  8. Uniform-Dead-Weight Brazing

    Science.gov (United States)

    Gaw, William D.

    1991-01-01

    Method of deadweight loading for vacuum-furnace brazing improves quality of joint, increases yield, and reduces costs. In improved method, plates weighted with heavy stainless-steel blocks. Blocks act independently and are immune to distortion. Besides being uniformly distributed, force applied to plates larger and repeatable from one brazing operation to next. Larger blocks used on edges of plates, where more thermal mass needed to reduce differences between temperatures of interior and edge as temperature of furnace varied.

  9. Chaotic vibrations of heated plates

    Science.gov (United States)

    Fermen-Coker, Muge

    1998-12-01

    In recent years, the investigation of dynamical behavior of plates under thermal loads has become important due to the high temperatures reached on external skin panels of hypersonic vehicles. It has been shown by other researchers that the skin panels may encounter chaotic vibrations about their thermally buckled positions. In this research, the chaotic vibrations of simply supported plates under thermal and sinusoidal excitation is studied in order to predict the vibratory behavior of a representative class of such skin panels. A method for the development of equations of motion, that forms a foundation for further investigation of the response of elastic panels under general thermal, mechanical and aerodynamic loading and various boundary conditions, is presented and discussed. The boundaries of regular and chaotic regions of motion are defined and the sensitivity of these boundaries to changes in design parameters is explored for the purpose of developing useful design criteria. The onset of chaos is predicted through the computation of Lyapunov exponents. The sensitivity of Lyapunov exponent calculations to the choice of numerical method of integration, numerical precision and the magnitude of coefficients as functions of design variables, is discussed. The effects of thermal moment, thermal buckling, amplitude and frequency of excitation, damping, thickness and length to width ratio of panels on the onset of chaos is studied. The results of the research are presented as a contribution to the panel design of hypersonic vehicles.

  10. Brazing titanium to stainless steel

    Science.gov (United States)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  11. New application of plate-fin heat exchanger with regenerative cryocoolers

    Science.gov (United States)

    Chang, Ho-Myung; Gwak, Kyung Hyun

    2015-09-01

    A design idea is newly proposed and investigated for the application of plate-fin heat exchanger (PFHX) with regenerative cryocoolers. The role of this heat exchanger is to effectively absorb heat from the stream of coolant and deliver it to the cold-head of a cryocooler. While various types of tubular HX's have been developed so far, a small PFHX could be more useful for this purpose by taking advantage of compactness and design flexibility. In order to confirm the feasibility and effectiveness, a prototype of aluminum-brazed PFHX is designed, fabricated, and tested with a single-stage GM cryocooler in experiments for subcooling liquid nitrogen from 78 K to 65-70 K. The results show that the PFHX is 30-50% more effective in cooling rate than the tubular HX's. Several potential applications of PFHX are presented and discussed with specific design concepts.

  12. BRAZING ALLOYS

    Science.gov (United States)

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1962-02-20

    A brazing alloy is described which, in the molten state, is characterized by excellent wettability and flowability and is capable of forming a corrosion-resistant brazed joint. At least one component of said joint is graphite and the other component is a corrosion-resistant refractory metal. The brazing alloy consists essentially of 40 to 90 wt % of gold, 5 to 35 wt% of nickel, and 1 to 45 wt% of tantalum. (AEC)

  13. Heat transfer studies on spiral plate heat exchanger

    Directory of Open Access Journals (Sweden)

    Rajavel Rangasamy

    2008-01-01

    Full Text Available In this paper, the heat transfer coefficients in a spiral plate heat exchanger are investigated. The test section consists of a plate of width 0.3150 m, thickness 0.001 m and mean hydraulic diameter of 0.01 m. The mass flow rate of hot water (hot fluid is varying from 0.5 to 0.8 kg/s and the mass flow rate of cold water (cold fluid varies from 0.4 to 0.7 kg/s. Experiments have been conducted by varying the mass flow rate, temperature, and pressure of cold fluid, keeping the mass flow rate of hot fluid constant. The effects of relevant parameters on spiral plate heat exchanger are investigated. The data obtained from the experimental study are compared with the theoretical data. Besides, a new correlation for the Nusselt number which can be used for practical applications is proposed.

  14. Formula study for plate heat exchanger in the central heating regulation of the indirect connection hot water heating system

    National Research Council Canada - National Science Library

    Minghui CUI; Dezhi MENG; Chengming NI

    2016-01-01

    Plate heat exchanger has unique advantages and becomes dominant heat exchange equipment in heating engineering, but there is no heating regulation formula of plate exchanger applied in central heating...

  15. RFQ Vacuum brazing at CERN

    CERN Document Server

    Mathot, S

    2008-01-01

    The aim of this paper is to describe the vacuum brazing procedure used at CERN for the brazing of Radio Frequency Quadrupole (RFQ). The RFQ is made of high precision machined OFE copper pieces assembled together. Vacuum brazing is one of the most promising techniques used to join the individual components leading to vacuum tightness and high precision alignment. The RFQ modules brazed at CERN are made of four 100 or 120 cm long vanes (two major and two minor vanes). Our brazing procedure consists of two steps. The first step involves the brazing of the four vanes in a horizontal position. The second step consists of brazing the vacuum stainless steel flanges to the copper structure in a vertical position. The paper describes the problems encountered with the alignment and the vacuum tightness. The difficulties related to the stress relaxation of the machined copper pieces during the brazing heat treatment are discussed. In addition, the solutions developed to improve the alignment of the brazed RFQ’s are...

  16. Method for brazing together planar and nonplanar metal members

    Science.gov (United States)

    Hammersand, Fred G.; Witkowski, Anthony J.

    1985-01-01

    The invention relates to a method and apparatus for brazing two metal members together, at least one of which is nonplanar, in a brazing furnace using a substantially pure brazing material. The method comprises the steps of utilizing a brazing fixture to hold the two metal members in tangential relation to one another along a portion of each member so that a cavity is formed adjacent to the contacting portions. A braze material is then positioned within the cavity. The braze fixture, the metal members, and the braze material are then placed in a brazing furnace. A heat shield is then placed over the braze fixture, the metal members, and the braze material to shield the braze material from direct furnace radiation. The furnace temperature is linearly increased at a rate of about 180.degree. C. per hour until a temperature of 350.degree. C. is achieved. Heat is transferred by conduction from the metal members to the braze material to cause the braze material to melt. Some material from the metal members slowly diffuses into the braze material forming a braze joint. The furnace is rapidly cooled to room temperature using nitrogen gas. The brazed assemblies made according to this method are superior to assemblies formed by heliarc welding.

  17. Development of a brazing process for the production of water- cooled bipolar plates made of chromium-coated metal foils for PEM fuel cells

    Science.gov (United States)

    Mueller, M.; Hoehlich, D.; Scharf, I.; Lampke, T.; Hollaender, U.; Maier, H. J.

    2016-03-01

    Beside lithium batteries, PEM fuel cells are the most promising strategy as a power source to achieve the targets for introducing and increasing the usage of electric vehicles. Due to limited space and weight problems, water cooled, metallic bipolar plates in a fuel cell metal stack are preferred in motor vehicles. These plates are stamped metal sheets with a complex structure, interconnected media-tight. To meet the multiple tasks and requirements in use, complex and expensive combinations of materials are currently in use (carbon fiber composites, graphite, gold-plated nickel, stainless and acid resistant steel). The production of such plates is expensive as it is connected with considerable effort or the usage of precious metals. As an alternative, metalloid nitrides (CrN, VN, W2N, etc.) show a high chemical resistance, hardness and a good conductivity. So this material category meets the basic requirements of a top layer. However, the standard methods for their production (PVD, CVD) are expensive and have a slow deposition rate and a lower layer thicknesses. Because of these limitations, a full functionality over the life cycle of a bipolar plate is not guaranteed. The contribution shows the development and quantification of an alternative production process for bipolar plates. The expectation is to get significant advantages from the combination of chromium electrodeposition and thermochemical treatment to form chromium nitrides. Both processes are well researched and suitable for series production. The thermochemical treatment of the chromium layer also enables a process-integrated brazing.

  18. METHOD OF BRAZING BERYLLIUM

    Science.gov (United States)

    Hanks, G.S.; Keil, R.W.

    1963-05-21

    A process is described for brazing beryllium metal parts by coating the beryllium with silver (65- 75 wt%)-aluminum alloy using a lithium fluoride (50 wt%)-lithium chloride flux, and heating the coated joint to a temperature of about 700 un. Concent 85% C for about 10 minutes. (AEC)

  19. Titanium brazing with mechanically alloyed Ti-Zr-Cu-Ni braze powders

    Energy Technology Data Exchange (ETDEWEB)

    Smith, R.W. [Materials Resources International, Landsdale (United States); Shapiro, A. [Titanium Brazing, Inc., Upper Arlington (United States); Ivanov, E. [Tosoh, SMD, Inc., Columbus, OH (United States)

    2004-07-01

    The paper reviews the results of braze trials with Ti-Zr-Cu-Ni braze alloy powders. The work presented is based on the braze assembly of titanium alloys being considered for lightweight heat exchangers for aircraft applications. The report reviews the braze coupon tests, showing joint structures, braze filler metal structures as well as reports on local and overall composition of the braze powders and the joints. Various braze cycles are evaluated and selected comparisons are made between mechanically alloyed powders and prealloyed (gas atomized) braze filler metals. SEM, EDAX, and microprobe are reported for joints made from C.P. titanium (ASTM Grade 1 and Ti-6Al-4V) and Timet {sup registered} Alloy 21S. (orig.)

  20. Brazed multilayer material compounds for operation in stationary Solid Oxide Fuel Cells (SOFC); Geloetete Multilayerwerkstoffverbunde fuer den Einsatz in stationaeren Hochtemperatur-Brennstoffzellen (SOFC)

    Energy Technology Data Exchange (ETDEWEB)

    Kuprin, C.; Meyer, L.W. [Technische Univ. Chemnitz (Germany); Mueller, J.U. [Saxobraze GmbH, Chemnitz (Germany); Krueger, L. [Technische Univ. Freiberg (Germany). Inst. fuer Werkstofftechnik; Reichel, I.; Dautert, T.; Posdziech, O. [EBZ Entwicklungs- und Vertriebsgesellschaft Brennstoffzelle mbH, Dresden (Germany)

    2007-07-01

    Using the example of a modular power supply system on the basis of SOFC high-temperature fuel cells for decentral, stationary or quasistationary applications, vacuum-brazed components are discussed here, i.e. heat transfer units, evaporators, gas distribution systems and adapter plates. The particular requirements of high-temperature components and the function in operating conditions of the 3D composites constructed and brazed by the multilayer principle are discussed. For applications in high-temperature fuel cell systems, brazed multilayer structures make it possible to construct components that cannot be constructed by conventional welding processes. (orig.)

  1. An evaluation of brazes for plasma facing component applications from a waste disposal perspective

    Energy Technology Data Exchange (ETDEWEB)

    Parish, T.A. (Texas A M Univ., College Station (USA)); Koski, J.A.

    1989-01-01

    Plasma facing components in fusion devices such as tokamaks must often sustain heat fluxes in the 2 to 40 MW/m{sup 2} range. In this environment, it is essential that armor tiles be affixed to an actively cooled substrate with a minimum of thermal contact resistance. For divertor plates, limiters, beam dumps, and other high-heat-flux components used in fusion devices, low Z armor tiles, such as graphite, or high Z armor tiles, such as tungsten, are often brazed to cooled, highly conductive substrates, such as copper. The brazes that are typically 2 to 3 mils thick are chosen for certain characteristics, including (a) the ability to wet the materials to be joined, (b) braze time and temperature and consequent effects on material properties, and (c) metallurgical considerations, such as the potential formation of intermetallic alloys. The effect, or lack of effect, that the braze filler metal has on the granular structure of the metal substrate (copper) is also a consideration. Brazes will be needed in experimental fusion reactors in order to fasten armor tiles to substrates with minimal thermal contact resistance. Calculations of the activation products formed when candidate brazes are irradiated rule out the use of those containing significant amounts of silver or palladium according to current low-level-waste disposal limits. Some of the brazes that are most promising from a waste-disposal perspective have rather small engineering data bases on which to predicate their performance and may have less advantageous metallurgical characteristics. Investigations are continuing to identify promising armor tile-braze-substrate combinations. 3 refs., 1 tab.

  2. Protecting brazing furnaces from air leaks

    Science.gov (United States)

    Armenoff, C. T.; Mckown, R. D.

    1980-01-01

    Inexpensive inert-atmosphere shielding protects vacuum brazing-furnace components that are likely to spring leak. Pipefittings, gages, and valves are encased in transparent plastic shroud inflated with argon. If leak develops, harmless argon will enter vacuum chamber, making it possible to finish ongoing brazing or heat treatment before shutting down for repair.

  3. Hand-Controlled Brazing-Paste Dispenser

    Science.gov (United States)

    Gilbert, Jeffrey L.

    1994-01-01

    Hand control proven superior to foot control. Hand-operated switch added to hand-held brazing-alloy-paste dispenser yields improved, more consistent brazing-alloy beads. Dispenser used to apply paste between adjacent tubes in heat exchanger. Switch reliable and safe, and removed and reattached easily.

  4. Investigations on the performance of chevron type plate heat exchangers

    Science.gov (United States)

    Dutta, Oruganti Yaga; Nageswara Rao, B.

    2018-01-01

    This paper presents empirical relations for the chevron type plate heat exchangers (PHEs) and demonstrated their validity through comparison of test data of PHEs. In order to examine the performance of PHEs, the pressure drop(Δ P), the overall heat transfer coefficient ( U m ) and the effectiveness ( ɛ) are estimated by considering the properties of plate material and working fluid, number of plates ( N t ) and chevron angle( β). It is a known fact that, large surface area of the plate provides more rate of heat transfer ( \\dot{Q} ) thereby more effectiveness ( ɛ). However, there is a possibility to achieve the required performance by increasing the number of plates without altering the plate dimensions, which avoids the new design of the system. Application of the Taguchi's design of experiments is examined with less number of experiments and demonstrated by setting the levels for the parameters and compared the test data with the estimated output responses.

  5. Method for controlling brazing

    Science.gov (United States)

    Hosking, F Michael [Albuquerque, NM; Hall, Aaron C [Albuquerque, NM; Givler, Richard C [Albuquerque, NM; Walker, Charles A [Albuquerque, NM

    2006-08-01

    A method for making a braze joint across a discontinuity in a work piece using alternating current. A filler metal is pre-placed at a location sufficiently close to the discontinuity such that, when an alternating current is applied across a work piece to heat the work piece and melt the filler metal, the filler metal is drawn into the discontinuity. The alternating current is maintained for a set residence time, generally less than 10 seconds and more particularly less than 3 seconds. The alternating current is then altered, generally by reducing the current and/or voltage such that the filler metal can solidify to form a braze joint of desired quality and thickness.

  6. Numerical Methods for Plate Forming by Line Heating

    DEFF Research Database (Denmark)

    Clausen, Henrik Bisgaard

    2000-01-01

    Line heating is the process of forming originally flat plates into a desired shape by means of heat treatment. Parameter studies are carried out on a finite element model to provide knowledge of how the process behaves with varying heating conditions. For verification purposes, experiments are ca...... are carried out; one set of experiments investigates the actual heat flux distribution from a gas torch and another verifies the validty of the FE calculations. Finally, a method to predict the heating pattern is described....

  7. Line Heat-Source Guarded Hot Plate

    Data.gov (United States)

    Federal Laboratory Consortium — Description:The 1-meter guarded hot-plate apparatus measures thermal conductivity of building insulation. This facility provides for absolute measurement of thermal...

  8. Modelling of Split Condenser Heat Pump with Limited Set of Plate Heat Exchanger Dimensions

    DEFF Research Database (Denmark)

    Christensen, Stefan Wuust; Elmegaard, Brian; Markussen, Wiebke Brix

    2017-01-01

    in parallel to different temperature levels, whereas only one stream is heated in a THP. The length/width ratio of the plate heat exchangers on the high pressure side of a SCHP was investigated to find the optimal plate dimensions with respect to minimum area of the heat exchangers. The total heat exchanger...... area was found to decrease with an increasing length/width ratio of the plates. The marginal change in heat exchanger area was shown to be less significant for heat exchangers with high length/width ratios. In practice only a limited number of plate dimensions are available and feasible...... in the production. This was investigated to find the practical potential of a SCHP compared to a THP. Using plates optimized for a SCHP in a THP, the total required heat exchanger area increased by approximately 100% for the conditions investigated in this study, indicating that available plate dimensions influence...

  9. Experimental characterization of thermal hydraulic performance of louvered brazed plate fin heat exchangers

    Directory of Open Access Journals (Sweden)

    John Turizo-Santos

    2015-01-01

    Full Text Available Las aletas tipo persianas se utilizan comúnmente en los intercambiadores de calor compactos para aumentar el área de superficie, la turbulencia, y producir una regeneración de la capa límite requerido para mejorar el rendimiento de transferencia de calor sin un aumento significativo en la caída de presión en comparación con otro tipo aletas. Un estudio experimental sobre la transferencia de calor y la caída de presión del lado del aire en aletas tipo persiana con patrón simétrico usada en intercambiadores de calor de placas soldadas, ha sido llevado a cabo. El números de Reynolds osciló entre 350 - 1270, basado en el pitch de la aleta, mientras se mantuvo un caudal de agua constante de 1,82 m 3 /h. La transferencia de calor y caída de presión para la geometría probada se presenta en términos del factor de Colburn (j y el factor de fricción de Fanning (f como función del número de Reynolds. Los resultados experimentales para j y f presentan un comportamiento acorde comparados con los modelos de regresión sugeridos para intercambiadores de calor compactos con aletas tipo persiana y tubos planos, presentando una desviación de 5,48 % y 5,39 % respectivamente. Por otra parte, cuando se compara con el análisis de CFD para la misma geometría, se obtiene una desviación media de 6,3%. Por último, un modelo de regresión para los factores j y f se logró con base en el número de Reynolds, presentando una desviación de 1,51 % y 2,19 % respectivamente.

  10. A concept of PWR using plate and shell heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Freire, Luciano Ondir; Andrade, Delvonei Alves de, E-mail: luciano.ondir@gmail.com, E-mail: delvonei@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2015-07-01

    In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

  11. Testing of the wettability during brazing

    Directory of Open Access Journals (Sweden)

    Alin Asavei

    2008-10-01

    Full Text Available This paper aims to present the process of brazing using laser, with the goal of determining the wettability resulted from the brazing process. For the experimental work there was applied only one type of brasing alloy on two different zinc plated sheets. The results of the experiments carried out revealed that the quality of the zinc layer may lead to different behyaviour of the sample surface during the brazing process. Moreover, there was observed that the obtained contact angle is inversely proportional to the advancing speed of the table from the laser device.

  12. Heat transfer in flow past a continuously moving porous flat plate with heat flux

    Digital Repository Service at National Institute of Oceanography (India)

    Murty, T.V.R.; Sarma, Y.V.B.

    The analysis of the heat transfer in flow past a continuously moving semi-infinite plate in the presence of suction/ injection with heat flux has been presented. Similarity solutions have been derived and the resulting equations are integrated...

  13. Cleaning Effect of Interlayer Metal on the Joining Surface during Braze Pressure Welding

    Science.gov (United States)

    Inagaki, Yohei; Suzumura, Akio; Ikeshoji, Toshi-Taka; Yamazaki, Takahisa

    Braze Pressure Welding (BPW) with high frequency induction heating is a newly developed pressure welding technique using interlayer metals for welding the general steel pipes for pipe arrangement in buildings. BPW enables to make joints by solid-state welding in air with relatively small deformation. In this method, the interlayer metal is expected to play the primary role in making high performance joints. It removes contaminations from the joining surface of the base metal and forms fillets at the gaps around the joint. It had been revealed by some experiments and/or numerical analyses in previous research that the BPW joint had higher tensile strength than the brazed joint, and that the fillet can improve the joint strength. In this study, in order to investigate the cleaning effect of interlayer metal more closely, a low carbon steel plate specimen was brazed mainly by Ni-based brazing filler using a tungsten spacer. The microscopy and EPMA analysis on the joints made by various brazing temperatures and durations confirmed that the oxide films on the joining surfaces were removed and discharged from the joining region by the interlayer metal.

  14. A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers

    NARCIS (Netherlands)

    de Jong, Anne; Wijnant, Ysbrand H.; de Boer, Andries

    2014-01-01

    A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic

  15. Modular Heat Exchanger With Integral Heat Pipe

    Science.gov (United States)

    Schreiber, Jeffrey G.

    1992-01-01

    Modular heat exchanger with integral heat pipe transports heat from source to Stirling engine. Alternative to heat exchangers depending on integrities of thousands of brazed joints, contains only 40 brazed tubes.

  16. Analysis of Heat Transfers inside Counterflow Plate Heat Exchanger Augmented by an Auxiliary Fluid Flow

    Science.gov (United States)

    Khaled, A.-R. A.

    2014-01-01

    Enhancement of heat transfers in counterflow plate heat exchanger due to presence of an intermediate auxiliary fluid flow is investigated. The intermediate auxiliary channel is supported by transverse conducting pins. The momentum and energy equations for the primary fluids are solved numerically and validated against a derived approximate analytical solution. A parametric study including the effect of the various plate heat exchanger, and auxiliary channel dimensionless parameters is conducted. Different enhancement performance indicators are computed. The various trends of parameters that can better enhance heat transfer rates above those for the conventional plate heat exchanger are identified. Large enhancement factors are obtained under fully developed flow conditions. The maximum enhancement factors can be increased by above 8.0- and 5.0-fold for the step and exponential distributions of the pins, respectively. Finally, counterflow plate heat exchangers with auxiliary fluid flows are recommended over the typical ones if these flows can be provided with the least cost. PMID:24719572

  17. Analysis of heat transfers inside counterflow plate heat exchanger augmented by an auxiliary fluid flow.

    Science.gov (United States)

    Khaled, A-R A

    2014-01-01

    Enhancement of heat transfers in counterflow plate heat exchanger due to presence of an intermediate auxiliary fluid flow is investigated. The intermediate auxiliary channel is supported by transverse conducting pins. The momentum and energy equations for the primary fluids are solved numerically and validated against a derived approximate analytical solution. A parametric study including the effect of the various plate heat exchanger, and auxiliary channel dimensionless parameters is conducted. Different enhancement performance indicators are computed. The various trends of parameters that can better enhance heat transfer rates above those for the conventional plate heat exchanger are identified. Large enhancement factors are obtained under fully developed flow conditions. The maximum enhancement factors can be increased by above 8.0- and 5.0-fold for the step and exponential distributions of the pins, respectively. Finally, counterflow plate heat exchangers with auxiliary fluid flows are recommended over the typical ones if these flows can be provided with the least cost.

  18. Heat Pipe Embedded AlSiC Plates for High Conductivity - Low CTE Heat Spreaders

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, Matthew (DOE/NNSA Kansas City Plant (United States)); Weyant, J.; Garner, S. (Advanced Cooling Technologies, Inc. (Lancaster, PA (United States)); Occhionero, M. (CPS Technologies Corporation, Norton, MA (United States))

    2010-01-07

    Heat pipe embedded aluminum silicon carbide (AlSiC) plates are innovative heat spreaders that provide high thermal conductivity and low coefficient of thermal expansion (CTE). Since heat pipes are two phase devices, they demonstrate effective thermal conductivities ranging between 50,000 and 200,000 W/m-K, depending on the heat pipe length. Installing heat pipes into an AlSiC plate dramatically increases the plate’s effective thermal conductivity. AlSiC plates alone have a thermal conductivity of roughly 200 W/m-K and a CTE ranging from 7-12 ppm/ deg C, similar to that of silicon. An equivalent sized heat pipe embedded AlSiC plate has effective thermal conductivity ranging from 400 to 500 W/m-K and retains the CTE of AlSiC.

  19. Formula study for plate heat exchanger in the central heating regulation of the indirect connection hot water heating system

    Directory of Open Access Journals (Sweden)

    Minghui CUI

    2016-10-01

    Full Text Available Plate heat exchanger has unique advantages and becomes dominant heat exchange equipment in heating engineering, but there is no heating regulation formula of plate exchanger applied in central heating regulation of indirect connection hot water heating. This paper analyzes the condition that the heating user's system adopts quality regulation method and the hot water network system adopts quality-flow regulation method, and obtains the regulation formulas of plate exchanger applied in central heating regulation of indirect connection hot water heating used for the above two systems. Empirical calculation shows that the formula can be applied to the quality regulation and the mass flow regulation of the different flow optimization adjustment coefficient, and it is an all-round formula.

  20. [Comparison of novel infrared heating plates and conventional warm water plates for piglets' creep areas in farrowing pens].

    Science.gov (United States)

    Strauch-Sürken, L; Wendt, M

    2015-01-01

    On a conventionally managed piglet-producing farm, novel infrared (IR) heating plates for piglets in the farrowing pens were tested for their suitability and compared with common warm-water (WW) heating plates. In total, 134 litters (summer n = 82, winter n = 52) were investigated, which were housed on IR or WW heating plates, respectively, with or without an extra cover plate (groups 1-4). To determine the influence of the different heat sources, the wound healing after castration and tail docking, the umbilical regression and the weight gain of the piglets were investigated. Additionally, the lying behavior of the piglets and the position of the sows' udder at the time of farrowing were examined with regard to the heating plates. Furthermore, the energy consumption and costs were compared. The piglets housed on IR heating plates displayed better wound healing after castration and tail docking than the piglets housed on WW plates. The best results were obtained in piglets kept on IR heating plates with an extra cover plate. In addition, significant benefits were demonstrated for the usage of IR heating plates regarding umbilical regression. The piglets kept on IR heating plates had a slightly better weight gain in summer, whereas there were no differences between groups during winter. The lying behavior in the creep areas was similar in all groups. In general, with increasing age the percentage of time piglets spent in the lying position on the plates decreased. The percentage of time lying on the plates was higher in winter than in summer. At farrowing, 74.6% of all investigated sows directed their udder towards the heating plates. With the IR heating plates, this behavior occurred significantly more often. The energy consumption (kWh) per litter was significantly lower for the IR heating plates (electric power) both in winter and summer in comparison with the WW plates (gas). The energy costs were comparable in summer, but were higher for the IR heating plates

  1. Study on a novel Sn-electroplated silver brazing filler metal

    Science.gov (United States)

    Wang, Xingxing; Peng, Jin; Cui, Datian

    2017-08-01

    Novel Sn-electroplated Ag brazing filler metal with a high tin content was prepared by combining the plating and thermal diffusion method. The BAg45CuZn alloy was used as a base filler metal, and a Sn layer was electroplated on it. Then the H62 brass was brazed with the Sn-plated brazing filler metal containing 6.2 wt% of Sn. The results showed that the microstructure of the brazed joints with the Sn-plated filler mainly consisted of the Ag phase, Cu phase, CuZn phase and Cu5Zn8 phase. The tensile strength of the joints brazed with the Sn-plated filler metal was 326 MPa, which was higher than that of the joints with the base filler metal. Fracture analysis showed that the fractures of the joints brazed by the Sn-plated filler metal was mainly ductile fracture mixed with a small quantity of brittle fracture.

  2. Soldering and brazing joints for applications of heat and mass transfer in microstructured heat exchangers; Loetverbindungen fuer Anwendungen der Stoff- und Waermeuebertragung in mikrostrukturbasierten Kuehlsystemen

    Energy Technology Data Exchange (ETDEWEB)

    Letsch, H. [ZEBRAS e.V., Chemnitz (Germany); Matthes, K.J. [Inst. fuer Fertigungstechnik/Schweisstechnik, Chemnitz (Germany); Mueller, J.U. [Saxobraze GmbH, Chemnitz (Germany); Sontowski, U.; Kloeden, A. [Bio Cooling Systems GmbH, Annaberg-Buchholz (Germany)

    2007-07-01

    Efficient active cooling systems for components under high thermal load indicate a solution to the problem of increasing specific loss, which results from increasing integration density of electronic systems. Concepts for effective heat removal must meet the demands of low power consumption of the cooling systems, minimum noise emissions, and low production cost. The common strategy is the removal of lost heat directly at the point of origin by means of microtechnics-based systems. Fabrication of components with complex internal structures for compact cooling systems makes particular demands on the production technology. The basis of the flexible design of the microstructural systems is the integration of generative methods in the design process by combining the additive design of the active structure from single plates using technologies that join the plates into a leaktight, homogeneous component. This way, compact heat transfer units can be constructed in thermodynamically optimised design, enabling removal of large heat volumes in spite of their compact size. In cooperation with an industrial partner, the newly developed technologies for active, microtechnics-based cooling systems as well as their integration in electronic components and systems were tested intensively and were integrated in application-adapted system solutions that provided different cooling capacities for different applications. (orig.)

  3. Boiling heat transfer of refrigerant R-21 in upward flow in plate-fin heat exchanger

    Science.gov (United States)

    Kuznetsov, V. V.; Shamirzaev, A. S.

    2015-11-01

    The article presents the results of experimental investigation of boiling heat transfer of refrigerant R-21 in upward flow in a vertical plate-fin heat exchanger with transverse size of the channels that is smaller than the capillary constant. The heat transfer coefficients obtained in ranges of small mass velocities and low heat fluxes, which are typical of the industry, have been poorly studied yet. The characteristic patterns of the upward liquid-vapor flow in the heat exchanger channels and the regions of their existence are detected. The obtained data show a weak dependence of heat transfer coefficient on equilibrium vapor quality, mass flow rate, and heat flux density and do not correspond to calculations by the known heat transfer models. A possible reason for this behavior is a decisive influence of evaporation of thin liquid films on the heat transfer at low heat flux.

  4. Microstructural Changes in Brazing Sheet due to Solid-Liquid Interaction

    NARCIS (Netherlands)

    Wittebrood, A.J.

    2009-01-01

    Aluminium brazing sheet is the material of choice to produce automotive heat exchangers. Although in Dutch the official translation of aluminium brazing sheet is “aluminium hardsoldeerplaat” the English name is used in the industry. Aluminium brazing sheet is basically a sandwich material and

  5. Conformable heat equation on a radial symmetric plate

    Directory of Open Access Journals (Sweden)

    Avci Derya

    2017-01-01

    Full Text Available The conformable heat equation is defined in terms of a local and limit-based definition called conformable derivative which provides some basic properties of integer order derivative such that conventional fractional derivatives lose some of them due to their non-local structures. In this paper, we aim to find the fundamental solution of a conformable heat equation acting on a radial symmetric plate. Moreover, we give a comparison between the new conformable and the existing Grunwald-Letnikov solutions of heat equation. The computational results show that conformable formulation is quite successful to show the sub-behaviors of heat process. In addition, conformable solution can be obtained by a analytical method without the need of a numerical scheme and any restrictions on the problem formulation. This is surely a significant advantageous compared to the Grunwald-Letnikov solution.

  6. Static and dynamic crack toughness of brazed joints of Inconel 718 nickel-base alloy

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, B.Z. (Technion-Israel Inst. of Tech., Haifa); Steffens, H.D.; Englehart, A.H.; Wielage, B.

    1979-10-01

    The crack toughness of brazed joints of Inconel 718 nickel-base alloy was investigated at different strain rates. The brazing filler metal used was BNi5. The results were compared with those obtained on specimens made of the base material. The brazed joints were heat-treated after the brazing process in order to achieve a desirable distribution of the brittle phases in the joint.

  7. A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers.

    Science.gov (United States)

    de Jong, J A; Wijnant, Y H; de Boer, A

    2014-03-01

    A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic systems. The model is implementable in existing (quasi-)1D thermoacoustic codes, such as DeltaEC. Examples of generated results show good agreement with literature results. The model allows for arbitrary wave phasing; however, it is shown that the wave phasing does not significantly influence the heat transfer.

  8. TETIG diagrams - a new way to optimise the design parameters and heat treatment of joints made in high-temperature brazing alloys. [LMFBR

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, R. (UKAEA Springfields Nuclear Power Development Labs.)

    1982-12-01

    The applications and problems of brazing are reviewed. Phase studies with the braze filler metal chosen for the LMFBR 9% Cr 1% Mo tube-in-tube joint work (BNi4), are discussed, with special reference to the problem of how to eliminate the centre-line eutectics containing hard, brittle compounds. A TETIG diagram is explained with reference to the variables (1) temperature of brazing operation; (2) time of soaking at temperature; and (3) the gap within the joints. Experiments are reported on brazing specimens of AISI 321 stainless steel, using braze filler metals containing various proportions of boron and silicon as the melting point temperature depressant. TETIG diagrams are constructed and used to predict how to optimize further joints. Micrographs show the effects of the variables on the microstructures.

  9. Brazing Dissimilar Metals

    Science.gov (United States)

    Krotz, Phillip D.; Davis, William M.; Wisner, Daniel L.

    1996-01-01

    Brazing effective technique for joining ordinary structural metals to brittle, low-thermal-expansion refractory metals. Specifically, brazing process established for joining copper or nickel flanges to ends of vacuum-plasma-sprayed tungsten tubes and for joining stainless-steel flanges to ends of tubes made of alloy of molybdenum with 40 percent of rhenium.

  10. Heat transfer and pressure drop characteristics of nanofluids in a plate heat exchanger.

    Science.gov (United States)

    Kwon, Y H; Kim, D; Li, C G; Lee, J K; Hong, D S; Lee, J G; Lee, S H; Cho, Y H; Kim, S H

    2011-07-01

    In this paper, the heat transfer characteristics and pressure drop of the ZnO and Al2O3 nanofluids in a plate heat exchanger were studied. The experimental conditions were 100-500 Reynolds number and the respective volumetric flow rates. The working temperature of the heat exchanger was within 20-40 degrees C. The measured thermophysical properties, such as thermal conductivity and kinematic viscosity, were applied to the calculation of the convective heat transfer coefficient of the plate heat exchanger employing the ZnO and Al2O3 nanofluids made through a two-step method. According to the Reynolds number, the overall heat transfer coefficient for 6 vol% Al2O3 increased to 30% because at the given viscosity and density of the nanofluids, they did not have the same flow rates. At a given volumetric flow rate, however, the performance did not improve. After the nanofluids were placed in the plate heat exchanger, the experimental results pertaining to nanofluid efficiency seemed inauspicious.

  11. Active Metal Brazing and Characterization of Brazed Joints in Titanium to Carbon-Carbon Composites

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Morscher, G. N.; Asthana, R.

    2006-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSiI. The joint microstructures were examined using optical microscopy and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading. A tube-on-plate tensile test was used to evaluate joint strength of Ti-tube/ C-C composite joints. The load-carrying ability was greatest for the Cu-ABA braze joint structures. This system appeared to have the best braze spreading which resulted in a larger braze/C-C composite bonded area compared to the other two braze materials. Also, joint loadcarrying ability was found to be higher for joint structures where the fiber tows in the outer ply of the C-C composite were aligned perpendicular to the tube axis when compared to the case where fiber tows were aligned parallel to the tube axis.

  12. A Numerical Study on Heat Transfer Enhancement and Pressure drop Decrease of Heat Exchanger by Setting Inserted Plates in Duct

    OpenAIRE

    AMBARITA, Himsar; KISHINAMI, Koki; SATO, Kazuhiko; DAIMARUYA, Masashi; SUGIYAMA, Hiromu; SUZUKI, Jun

    2005-01-01

    This present paper attempts to numerically estimate heat transfer enhancement and pressure drop decrease on a duct flow system of heat exchanger. Inserted plates inside the duct flow are proposed in order to enhance heat transfer coefficient, however the inserted plates cause a significant pressure drop, In order to decrease the pressure drop, the inserted plates with slits were employed. Numerical calculations of two-dimensional, laminar, and steady state conditions of duct flow with and wit...

  13. Brazing diamond grits onto a steel substrate using copper alloys as the filler metals

    Science.gov (United States)

    Chen, S.-M.; Lin, S.-T.

    1996-12-01

    Surface-set diamond tools were fabricated by an active metal brazing process, using bronze (Cu-8.9Sn) powder and 316L stainless steel powder mixed to various ratios as the braze filler metals. The diamond grits were brazed onto a steel substrate at 1050 °C for 30 min in a dry hydrogen atmosphere. After brazing practice, an intermediate layer rich in chromium formed between the braze filler metal and diamond. A braze filler metal composed of 70 wt % bronze powder and 30 wt % stainless steel powder was found to be optimum in that the diamond grits were strongly impregnated in the filler metal by both mechanical and chemical types of holding. The diamond tools thus fabricated performed better than conventional nickel-plated diamond tools. In service, the braze filler metal wore at almost the same rate as the diamond grits, and no pullout of diamond grits or peeling of the filler metal layer took place.

  14. Investigation of a wire plate micro heat pipe array

    Energy Technology Data Exchange (ETDEWEB)

    Launay, Stephane; Sartre, Valerie; Lallemand, Monique [CETHIL, UMR CNRS 5008, INSA, 20, av. A. Einstein, 69621 Cedex, Villeurbanne (France); Mantelli, Marcia B.H.; Paiva, Kleber Vieira de [Mechanical Engineering Department, Federal University of Santa Catarina UFSC, P.O. Box 476, 88040-900, SC, Florianopolis (Brazil)

    2004-05-01

    In the present work, experimental and theoretical investigations have been conducted on a copper/water wire plate micro heat pipe (MHP). The experimental results show that its effective thermal conductivity is improved by a factor 1.3 as compared to the empty MHP array. A numerical model is used to predict the fluid distribution along the MHP axis, the temperature field and the maximum heat flux corresponding to the MHP capillary limit. The 1D, steady-state hydrodynamic model is based on the conservation equations for the liquid and vapour phases. The wall temperatures are calculated from the thermal resistance network of the wall and the liquid film. A good agreement between the theoretical and experimental data is achieved. The effect of various parameters - contact angle, fluid type, corner angle, fill charge - is theoretically investigated. (authors)

  15. Holding Tubes in Place for Brazing

    Science.gov (United States)

    Ambrisco, D.; Arbino, P.

    1983-01-01

    Simple method prevents loosening due to thermal mismatch. Four segment die pushed outward against tubing wall by tapered ram. Boss on each segment of die produces dimple in wall. Ram driven by commercial pneumatic cylinder powered by air at 250 psi. Method applicable to brazing of heat exchanges, thrust chambers, and other assemblies in which thermal expansion coefficients of materials differ significantly.

  16. Liquid Film Migration in Warm Formed Aluminum Brazing Sheet

    Science.gov (United States)

    Benoit, M. J.; Whitney, M. A.; Wells, M. A.; Jin, H.; Winkler, S.

    2017-10-01

    Warm forming has previously proven to be a promising manufacturing route to improve formability of Al brazing sheets used in automotive heat exchanger production; however, the impact of warm forming on subsequent brazing has not previously been studied. In particular, the interaction between liquid clad and solid core alloys during brazing through the process of liquid film migration (LFM) requires further understanding. Al brazing sheet comprised of an AA3003 core and AA4045 clad alloy, supplied in O and H24 tempers, was stretched between 0 and 12 pct strain, at room temperature and 523K (250 °C), to simulate warm forming. Brazeability was predicted through thermal and microstructure analysis. The rate of solid-liquid interactions was quantified using thermal analysis, while microstructure analysis was used to investigate the opposing processes of LFM and core alloy recrystallization during brazing. In general, liquid clad was consumed relatively rapidly and LFM occurred in forming conditions where the core alloy did not recrystallize during brazing. The results showed that warm forming could potentially impair brazeability of O temper sheet by extending the regime over which LFM occurs during brazing. No change in microstructure or thermal data was found for H24 sheet when the forming temperature was increased, and thus warm forming was not predicted to adversely affect the brazing performance of H24 sheet.

  17. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2017-01-01

    Full Text Available Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an important role in lightweight structures. In the present paper, three arc brazing variants of galvanized structured sheet metals were validated in terms of the corrosion behavior. The standard gas metal arc brazing, the pulsed arc brazing, and the cold metal transfer (CMT® in combination with a pulsed cycle were investigated. In experimental climate change tests, the influence of the brazing processes on the corrosion behavior of galvanized structured sheet metals was investigated. After that, the corrosion behavior of brazed structured and flat sheet metals was compared. Because of the selected lap joint, the valuation of damage between sheet metals was conducted. The pulsed CMT brazing has been derived from the results as the best brazing method for the joining process of galvanized structured sheet metals.

  18. Braze alloy spreading on steel

    Science.gov (United States)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  19. Heat transfer to immiscible liquid mixtures in a spiral plate heat exchanger

    Directory of Open Access Journals (Sweden)

    S. Sathiyan

    2013-06-01

    Full Text Available This work presents new predictive correlations for heat transfer to immiscible liquid-liquid mixtures in a spiral plate heat exchanger. Liquid-liquid heat transfer studies were carried out in spiral plate heat exchangers for the water-octane, water-kerosene, and water-dodecane systems. For each composition of the mixture, the mass flow rate of the cold fluid was varied, keeping that of the hot fluid and the fluid inlet temperatures constant. Two-phase cold flow rates were in the laminar range, while the hot fluid flow was turbulent. Calculations of the LMTD (log mean temperature difference correction factor showed that the flow was countercurrent. Heat transfer coefficients of the two-phase liquids were found to be strongly dependent on the composition of the liquid mixture and exhibited abrupt transitions as a function of the compositions. Given the absence of predictive correlations in the literature that sufficiently capture this compositiondependence, new empirical correlations were developed using part of the experimental data, with the composition of the cold fluid as an explicit variable. Statistical analysis of the regression yielded satisfactory results. The correlations were tested against the rest of the experimental data and were found to predict heat transfer coefficients within ± 15%. These preliminary studies should be useful in designing compact exchangers for handling two-phase water-organics mixtures.

  20. Analyzing of Nonuniform Hardness for Anchorage Clamp Plate after Heat Treatment

    Science.gov (United States)

    Liu, Zhenmin; Wang, Lijun; Ruan, Shipeng; Wang, Ningtao

    2017-09-01

    20CrMnTi wire rod can be used to manufacture the anchorage clamp plate. In the normal production, the test results show that the hardness of anchorage clamp plate is nonuniform. In this paper, the chemical composition, microstructure, grain size of clamp plate billet and the microstructure, hardness of the finished clamp plate product were studied and analyzed. The results show that improper heat treatment technics causes nonuniform hardness for anchorage clamp plate.

  1. Brazing dissimilar aluminum alloys

    Science.gov (United States)

    Dalalian, H.

    1979-01-01

    Dip-brazing process joins aluminum castings to aluminum sheet made from different aluminum alloy. Process includes careful cleaning, surface preparation, and temperature control. It causes minimum distortion of parts.

  2. Joining Ceramics By Brazing

    Science.gov (United States)

    Chiaramonte, Francis P.; Sudsina, Michael W.

    1992-01-01

    Certain ceramic materials tightly bond together by brazing with suitable alloys. Enables fabrication of parts of wide variety of shapes from smaller initial pieces of ceramics produced directly in only limited variety of shapes.

  3. Orthodontic silver brazing alloys.

    Science.gov (United States)

    Brockhurst, P J; Pham, H L

    1989-10-01

    Orthodontic silver brazing alloys suffer from the presence of cadmium, excessive flow temperatures, and crevice corrosion on stainless steel. Seven alloys were examined. Two alloys contained cadmium. The lowest flow temperature observed was 629 degrees C for a cadmium alloy and 651 degrees C for two cadmium free alloys. Three alloys had corrosion resistance superior to the other solders. Addition of low melting temperature elements gallium and indium reduced flow temperature in some cases but produced brittleness in the brazing alloy.

  4. Estimation of pressure drop in gasket plate heat exchangers

    Directory of Open Access Journals (Sweden)

    Neagu Anisoara Arleziana

    2016-06-01

    Full Text Available In this paper, we present comparatively different methods of pressure drop calculation in the gasket plate heat exchangers (PHEs, using correlations recommended in literature on industrial data collected from a vegetable oil refinery. The goal of this study was to compare the results obtained with these correlations, in order to choose one or two for practical purpose of pumping power calculations. We concluded that pressure drop values calculated with Mulley relationship and Buonopane & Troupe correlation were close and also Bond’s equation gave results pretty close to these but the pressure drop is slightly underestimated. Kumar correlation gave results far from all the others and its application will lead to oversize. In conclusion, for further calculations we will chose either the Mulley relationship or the Buonopane & Troupe correlation.

  5. Heat conductivity test on the CERCA JAW assembly for the TCS collimator

    CERN Document Server

    Vollenberg, W; CERN. Geneva. TS Department

    2006-01-01

    We summarize here the essential results of the heat conductivity test recently performed on a jaw for TCS collimator produced by CERCA. The purpose of the test is to assess the quality of the brazing between the cooling pipes and the support plate, by measuring the heat conductivity of the jaw assembly.

  6. A Novel Heat Pipe Plate for Passive Thermal Control of Fuel Cells Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This SBIR project aims to develop a lightweight, highly thermally and electrically conductive heat pipe plate for passive removal of the heat from the individual...

  7. Fast brazing development for the joining of the beryllium armour layer for the ITER first wall panels

    Energy Technology Data Exchange (ETDEWEB)

    Boudot, C. [AREVA NP Technical centre, Porte Magenta, 71200 Le Creusot (France)], E-mail: cecile.boudot@areva.com; Boireau, B. [AREVA NP Technical centre, Porte Magenta, 71200 Le Creusot (France); Lorenzetto, P. [EFDA, Close Support Unit, Boltzmannstr. 2, D-85748 Garching (Germany); Macel, D. [Institut de soudure, 4, boulevard Henri-Becquerel, 57970 Yutz (France)

    2007-10-15

    This paper describes the development of a flat pancake inductor for brazing beryllium tiles on a primary first wall (PFW) panel heat sink as well as the development of the brazing parameters. Two main variables were tested: brazing filler metal on one hand and PVD coating material on beryllium tiles on the other hand. The nickel coating and silver base brazing filler metal was the best couple and obtained shear values higher than 100 MPa. The inductor design and the choice of materials were applied to the brazing of a mock-up for high heat flux testing. Some tiles sustained 1000 cycles at 1.5 MW.

  8. Comprehensive Analysis of Convective Heat Transfer in Parallel Plate Microchannel with Viscous Dissipation and Constant Heat Flux Boundary Conditions

    Science.gov (United States)

    Kushwaha, Hari Mohan; Sahu, Santosh Kumar

    2017-10-01

    This paper reports the hydrodynamically and thermally fully developed, laminar, incompressible, forced convective heat transfer characteristics of gaseous flows through a parallel plate microchannel with different constant heat flux boundary conditions. The first order velocity slip and viscous dissipation effects are considered in the analysis. Here, three different thermal boundary conditions such as: both plates kept at different constant heat fluxes, both plates kept at equal constant heat fluxes and one plate kept at constant heat flux and other one insulated are considered for the analysis. The deviation in Nusselt number between the model that considers both first order velocity slip and temperature jump and the one that considers only velocity slip is reported. Also, the effect of various heat flux ratios on the Nusselt number is reported in this analysis. In addition, the deviation in Nusselt number between first and second order slip model is discussed in this study.

  9. Fabrication of Flat Plate Solar Geyser with Flat Grooved Heat Exchanger Having Special Exit System

    OpenAIRE

    Malik, Muhammad Suleman; Malik, Muhammad Arsalan; Shah, Haseeb Ali; Khan Afridi, Adnan Anwar; Asif, Muhammad

    2017-01-01

    International audience; The main objective of this paper is to introduce the concept of novel flat plate solar geyser with integrated heat exchanger and open loop passive system.The heat exchanger acts both as collector for solar radiations and as a heat exchanger its self for cold water beneath it. Contrary to the conventional flat plate solar collectors, water is in direct contact with the collector or flat grooved heat exchanger. A safety control box is installed to minimize hydraulic pres...

  10. Evaporation Heat Transfer of Ammonia and Pressure Drop of Warm Water for Plate Type Evaporator

    Science.gov (United States)

    Kushibe, Mitsuteru; Lkegami, Yasuyuki; Monde, Masanori; Uehara, Haruo

    The performance test of three types of plate type evaporators for spring thermal energy conversion and ocean thermal energy conversion carried out. Ammonia is utilized as working fluid and warm water is utilized as heat source. An empirical correlation is proposed in order to predict the mean evaporation heat transfer coefficient of ammonia and heat transfer coefficient of warm water for plate type evaporators. The mean heat transfer coefficient and friction factor of warm water were compared with other researches.

  11. Furnace brazing under partial vacuum

    Science.gov (United States)

    Mckown, R. D.

    1979-01-01

    Brazing furnace utilizing partial-vacuum technique reduces tooling requirements and produces better bond. Benefit in that partial vacuum helps to dissociate metal oxides that inhibit metal flow and eliminates heavy tooling required to hold parts together during brazing.

  12. Economic solar-panel production by infrared brazing; Wirtschaftliche Herstellung von Solarabsorbern durch Infrarotloeten

    Energy Technology Data Exchange (ETDEWEB)

    Fuessel, U.; Frenz, C.A.; Six, S. [Technische Univ. Dresden (Germany)

    2007-07-01

    Infrared brazing is a new technology for solar absorber construction which reduces the joining time and improves the heat transfer from the absorber sheet to the pipe register. The solar-selective layer remains undamaged, heat transfer into the absorber sheets is reduced, and production of full-surface absorbers becomes possible. In all, infrared brazing will improve the efficiency of the absorber. (orig.)

  13. Comparative study of Nusselt number for a single phase fluid flow using plate heat exchanger

    Directory of Open Access Journals (Sweden)

    Shanmugam Rajasekaran

    2016-01-01

    Full Text Available In this study, the plate heat exchangers are used for various applications in the industries for heat exchange process such as heating, cooling and condensation. The performance of plate heat exchanger depends on many factors such as flow arrangements, plate design, chevron angle, enlargement factor, type of fluid used, etc. The various Nusselt number correlations are developed by considering that the water as a working fluid. The main objective of the present work is to design the experimental set-up for a single phase fluid flow using plate heat exchanger and studied the heat transfer performance. The experiments are carried out for various Reynolds number between 500 and 2200, the heat transfer coefficients are estimated. Based on the experimental results the new correlation is developed for Nusselt number and compared with an existing correlation.

  14. Liquid cooled plate heat exchanger for battery cooling of an electric vehicle (EV)

    Science.gov (United States)

    Rahman, M. M.; Rahman, H. Y.; Mahlia, T. M. I.; Sheng, J. L. Y.

    2016-03-01

    A liquid cooled plate heat exchanger was designed to improve the battery life of an electric vehicle which suffers from premature aging or degradation due to the heat generation during discharging and charging period. Computational fluid dynamics (CFD) was used as a tool to analyse the temperature distribution when a constant surface heat flux was set at the bottom surface of the battery. Several initial and boundary conditions were set based on the past studies on the plate heat exchanger in the simulation software. The design of the plate heat exchanger was based on the Nissan Leaf battery pack to analyse the temperature patterns. Water at different mass flow rates was used as heat transfer fluid. The analysis revealed the designed plate heat exchanger could maintain the surface temperature within the range of 20 to 40°C which is within the safe operating temperature of the battery.

  15. Effect of heat treatment on wear resistance of a grinding plate ...

    African Journals Online (AJOL)

    The effects of heat treatment on the hardness and by extension the wear resistance of locally produced grinding plate of known composition were investigated. Specimens were prepared from the grinding plate and were heat treated at 840°C, 860°C and 880°C and quenched at different rate. Some of the specimens were ...

  16. Weld-brazing of titanium

    Science.gov (United States)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1974-01-01

    A joining process, designated weld-brazing, which combines resistance spotwelding and brazing has been developed at the NASA Langley Research Center. Resistance spot-welding is employed to position and align the parts and to establish a suitable faying surface gap for brazing; it contributes to the integrity of the joint. Brazing enhances the properties of the joint and reduces the stress concentrations normally associated with spotwelds. Ti-6Al-4V titanium alloy joints have been fabricated using 3003 aluminum braze both in a vacuum furnace and in a retort containing an inert gas environment.

  17. An Experimentally Validated Numerical Modeling Technique for Perforated Plate Heat Exchangers.

    Science.gov (United States)

    White, M J; Nellis, G F; Kelin, S A; Zhu, W; Gianchandani, Y

    2010-11-01

    Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid.

  18. An Experimentally Validated Numerical Modeling Technique for Perforated Plate Heat Exchangers

    Science.gov (United States)

    Nellis, G. F.; Kelin, S. A.; Zhu, W.; Gianchandani, Y.

    2010-01-01

    Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid. PMID:20976021

  19. On the material properties of shell plate formed by line heating

    Directory of Open Access Journals (Sweden)

    Hyung Kyun Lim

    2017-01-01

    Full Text Available This paper is concerned with investigating the plastic material properties of steel plate formed by line heating method, and is aimed at implementing more rational design considering the accidental limit states such as collision or grounding. For the present study, line heating test for marine grade steel plate has been carried out with varying plate thickness and heating speed, and then microscopic examination and tensile test have been carried out. From the microscopic, it is found that the grain refined zones like ferrite and pearlite are formed all around the heat affected zone. From the tensile test results, it is seen that yield strength, tensile strength, fracture strain, hardening exponent and strength coefficient vary with plate thickness and heat input quantity. The formulae relating the material properties and heat input parameter should be, therefore, derived for the design purpose considering the accidental impact loading. This paper ends with describing the extension of the present study.

  20. DESIGN OF A COMPACT HEAT EXCHANGER FOR HEAT RECUPERATION FROM A HIGH TEMPERATURE ELECTROLYSIS SYSTEM

    Energy Technology Data Exchange (ETDEWEB)

    G. K. Housley; J.E. O' Brien; G.L. Hawkes

    2008-11-01

    Design details of a compact heat exchanger and supporting hardware for heat recuperation in a high-temperature electrolysis application are presented. The recuperative heat exchanger uses a vacuum-brazed plate-fin design and operates between 300 and 800°C. It includes corrugated inserts for enhancement of heat transfer coefficients and extended heat transfer surface area. Two recuperative heat exchangers are required per each four-stack electrolysis module. The heat exchangers are mated to a base manifold unit that distributes the inlet and outlet flows to and from the four electrolysis stacks. Results of heat exchanger design calculations and assembly details are also presented.

  1. Enhanced corrosion protection by microstructural control of aluminium brazing sheet

    NARCIS (Netherlands)

    Norouzi Afshar, F.

    2013-01-01

    Aluminium brazing sheet is a sandwich material made out of two aluminium alloys (AA4xxx/AA3xxx) and is widely used in automotive heat exchangers. One of the main performance criteria for heat exchanger units is the lifetime of the product. The lifetime of the heat exchanger units is determined by

  2. Heat transfer in flow past a continuously moving semi-infinite flat plate in transverse magnetic field with heat flux

    Digital Repository Service at National Institute of Oceanography (India)

    Murty, T.V.R.

    Thermal boundary layer on a continuously moving semi-infinite flat plate in the presence of transverse magnetic field with heat flux has been examined. Similarity solutions have been derived and the resulting equations are integrated numerically...

  3. Development and Application of Collaborative Optimization Software for Plate - fin Heat Exchanger

    Science.gov (United States)

    Chunzhen, Qiao; Ze, Zhang; Jiangfeng, Guo; Jian, Zhang

    2017-12-01

    This paper introduces the design ideas of the calculation software and application examples for plate - fin heat exchangers. Because of the large calculation quantity in the process of designing and optimizing heat exchangers, we used Visual Basic 6.0 as a software development carrier to design a basic calculation software to reduce the calculation quantity. Its design condition is plate - fin heat exchanger which was designed according to the boiler tail flue gas. The basis of the software is the traditional design method of the plate-fin heat exchanger. Using the software for design and calculation of plate-fin heat exchangers, discovery will effectively reduce the amount of computation, and similar to traditional methods, have a high value.

  4. Design of Shell Plates Minimizing the Heat Input

    DEFF Research Database (Denmark)

    Randrup, Thomas; Basu, Nemai

    1998-01-01

    It is the purpose of this paper to present a current research project at Odense Steel Shipyard Ltd., Denmark. The objective of the research is to find new mathematical methods for the design of shell plates and apply these methods at the shipyard. The focus is on double-curved plates...

  5. Viscous dissipation effects on heat transfer in flow past a continuous moving plate

    Digital Repository Service at National Institute of Oceanography (India)

    Soundalgekar, V.M.; Murty, T.V.R.

    The study of thermal boundary layer on taking into account the viscous dissipative heat, on a continuously moving semi-infinite flat plate is presented here.Similarity solutions are derived and the resulting equations are integrated numerically...

  6. Accuracy of soil heat flux plate measurements in coarse substrates - Field measurements versus a laboratory test

    NARCIS (Netherlands)

    Weber, S.; Graf, A.; Heusinkveld, B.G.

    2007-01-01

    The in-situ performance of heat flux plates within coarse porous substrates might be limited due to poor contact between plate and substrate. We tested this behaviour with a simple laboratory set-up. Two test substrates were placed above a reference material of known thermal conductivity between a

  7. Fabrication of Flat Plate Solar Geyser with Flat Grooved Heat Exchanger Having Special Exit System

    OpenAIRE

    Muhammad Suleman Malik; Muhammad Arsalan Malik; Haseeb Ali Shah; Adnan Anwar khan afridi; Muhammad Asif

    2017-01-01

    The main objective of this paper is to introduce the concept of novel flat plate solar geyser with integrated heat exchanger and open loop passive system.The heat exchanger acts both as collector for solar radiations and as a heat exchanger its self for cold water beneath it. Contrary to the conventional flat plate solar collectors, water is in direct contact with the collector or flat grooved heat exchanger. A safety control box is installed to minimize hydraulic pressure of cold water rese...

  8. Welding and Brazing Silicon Carbide

    Science.gov (United States)

    Moore, T. J.

    1986-01-01

    Hot isostatic pressing and conventional furnace brazing effective under right conditions. Study performed showed feasibility of welding SiC using several welding and brazing techniques. Use of SiC improves engine efficiency by allowing increase in operating temperature. SiC successfully hot-pressure-welded at 3,550 degrees F (1,950 degrees C) in argon. Refinements of solid-state welding and brazing procedures used sufficient for some specific industrial applications.

  9. Experimental testing of various heat transfer structures in a flat plate thermal energy storage unit

    OpenAIRE

    Johnson, Maike; Fiss, Michael; Klemm, Torsten

    2016-01-01

    For solar process heat applications with steam as the working fluid and varying application parameters, a novel latent heat storage concept has been developed using an adaptation of a flat plate heat exchanger as the storage concept. Since the pressure level in these applications usually does not exceed 30 bar, an adaptation with storage material chambers arranged between heat transfer medium chambers is possible. Phase change materials are used as the storage medium, so that the isotherma...

  10. Performing multiobjective optimization on perforated plate matrix heat exchanger surfaces using genetic algorithm

    Directory of Open Access Journals (Sweden)

    John Anish K.

    2017-01-01

    Full Text Available Matrix Heat Exchanger is having wide spread applications in cryogenics and aerospace, where high effectiveness and compactness is essential. This can be achieved by providing high thermal conductive plates and low thermal conductive spacers alternately. These perforated plate matrix heat exchangers have near to 100% efficiency due to low longitudinal heat transfer. The heat transfer and flow friction characteristics of a perforated plate matrix heat exchanger can be represented using Colburn factor and friction factor. In this paper, dimensionless parameters like Reynolds number (Re, porosity (p, perforation perimeter factor (P f, plate thickness to pore diameter ratio (l/d and spacer thickness to plate thickness ratio (s/l have been optimized for maximum Colburn factor and minimum friction factor using genetic algorithm. Two algorithms, one for single objective and the other for multi-objective problems, which are believed to be more efficient, are described. The algorithms coded with MATLAB, is used to perform multi-objective optimization on perforated plate matrix heat exchanger surfaces. The results show promising results.

  11. Simulation and Experimental Investigation of Thermal Performance of a Miniature Flat Plate Heat Pipe

    Directory of Open Access Journals (Sweden)

    R. Boukhanouf

    2013-01-01

    Full Text Available This paper presents the results of a CFD analysis and experimental tests of two identical miniature flat plate heat pipes (FPHP using sintered and screen mesh wicks and a comparative analysis and measurement of two solid copper base plates 1 mm and 3 mm thick. It was shown that the design of the miniature FPHP with sintered wick would achieve the specific temperature gradients threshold for heat dissipation rates of up to 80 W. The experimental results also revealed that for localised heat sources of up to 40 W, a solid copper base plate 3 mm thick would have comparable heat transfer performances to that of the sintered wick FPHP. In addition, a marginal effect on the thermal performance of the sintered wick FPHP was recorded when its orientation was held at 0°, 90°, and 180° and for heat dissipation rates ranging from 0 to 100 W.

  12. Advances in brazing science, technology and applications

    CERN Document Server

    2013-01-01

    Brazing processes offer enhanced control, adaptability and cost-efficiency in the joining of materials. Unsurprisingly, this has lead to great interest and investment in the area. Drawing on important research in the field, Advances in brazing provides a clear guide to the principles, materials, methods and key applications of brazing. Part one introduces the fundamentals of brazing, including molten metal wetting processes, strength and margins of safety of brazed joints, and modeling of associated physical phenomena. Part two goes on to consider specific materials, such as super alloys, filler metals for high temperature brazing, diamonds and cubic boron nitride, and varied ceramics and intermetallics. The brazing of carbon-carbon (C/C) composites to metals is also explored before applications of brazing and brazed materials are discussed in part three. Brazing of cutting materials, use of coating techniques, and metal-nonmetal brazing for electrical, packaging and structural applications are reviewed, alon...

  13. Open Channel Natural Convection Heat Transfer on a Vertical Finned Plate

    Energy Technology Data Exchange (ETDEWEB)

    Park, Joo Hyun; Heo, Jeong Hwan; Chung, Bum Jin [Kyung Hee Univ., Yongin (Korea, Republic of)

    2013-10-15

    The natural convection heat transfer of vertical plate fin was investigated experimentally. Heat transfer systems were replaced by mass-transfer systems, based on the analogy concept. The experimental results lie within the predictions of the existing heat transfer correlations of plate-fin for the natural convections. An overlapped thermal boundary layers caused increasing heat transfer, and an overlapped momentum boundary layers caused decreasing heat transfer. As the fin height increases, heat transfer was enhanced due to increased inflow from the open side of the fin spacing. When fin spacing and fin height are large, heat transfer was unaffected by the fin spacing and fin height. Passive cooling by natural convection becomes more and more important for the nuclear systems as the station black out really happened at the Fukushima NPPs. In the RCCS (Reactor Cavity Cooling System) of a VHTR (Very High Temperature Reactor), natural convection cooling through duct system is adopted. In response to the stack failure event, extra cooling capacity adopting the fin array has to be investigated. The finned plate increases the surface area and the heat transfer increases. However, the plate of fin arrays may increase the pressure drop and the heat transfer decreases. Therefore, in order to enhance the passive cooling with fin arrays, the parameters for the fin arrays should be optimized. According to Welling and Wooldridge, a natural convection on vertical plate fin is function of Gr, Pr, L, t, S, and H. The present work investigated the natural convection heat transfer of a vertical finned plate with varying the fin height and the fin spacing. In order achieve high Rayleigh numbers, an electroplating system was employed and the mass transfer rates were measured using a copper sulfate electroplating system based on the analogy concept.

  14. Characteristic of Local Boiling Heat Transfer of Ammonia / Water Binary Mixture on the Plate Type Evaporator

    Science.gov (United States)

    Okamoto, Akio; Arima, Hirofumi; Kim, Jeong-Hun; Akiyama, Hirokuni; Ikegami, Yasuyuki; Monde, Masanori

    Ocean thermal energy conversion (OTEC) and discharged thermal energy conversion (DTEC) are expected to be the next generation energy production systems. Both systems use a plate type evaporator, and ammonia or ammonia/water mixture as a working fluid. It is important to clarify heat transfer characteristic for designing efficient power generation systems. Measurements of local boiling heat transfer coefficients and visualization were performed for ammonia /water mixture (z = 0.9) on a vertical flat plate heat exchanger in a range of mass flux (7.5 - 15 kg/m2s), heat flux (15 - 23 kW/m2), and pressure (0.7 - 0.9 MPa). The result shows that in the case of ammonia /water mixture, the local heat transfer coefficients increase with an increase of vapor quality and mass flux, and decrease with an increase of heat flux, and the influence of the flow pattern on the local heat transfer coefficient is observed.

  15. New Configurations of Micro Plate-Fin Heat Sink to Reduce Coolant Pumping Power

    DEFF Research Database (Denmark)

    Kolaei, Alireza Rezania; Rosendahl, Lasse

    2012-01-01

    The thermal resistance of heat exchangers has a strong influence on the electric power produced by a thermoelectric generator (TEG). In this work, a real TEG device is applied to three configurations of micro plate-fin heat sink. The distance between certain microchannels is varied to find...... the optimum heat sink configuration. The particular focus of this study is to reduce the coolant mass flow rate by considering the thermal resistances of the heat sinks and, thereby, to reduce the coolant pumping power in the system. The threedimensional governing equations for the fluid flow and the heat...... heat sink configurations reduces the coolant pumping power in the system....

  16. A diagram for defined flat plate solar collector area for solar floor heating

    Energy Technology Data Exchange (ETDEWEB)

    Altuntop, N.; Tekin, Y. [Erciyes University, Dept. of Mechanical Engineering (Turkey); Cengel, Y.A. [Nevada Reno University, Dept. of Mechanical Engineering, NV (United States)

    2000-07-01

    In winters, one of the best ways to heat living areas by using the low- temperature - water obtained from flat-plate solar collectors is the floor heating. In floor heating, low temperature-water (30 + 60 deg C) can be used and heat can be stored in water when solar radiation is not possible. In this study, it is aimed to define collector surface needed to supply heat for floor heating. It is also aimed to define and explain the diagram developed for every heating months. The calculations about the sun geometry are used to define the amount of radiation coming in to the collectors. Formulations are made about the definition of solar radiation absorbed by the collectors, the total heat loss coefficient, and the collector plate surface temperature. These formulations are transformed in to the diagram. In addition, the studies, heat transfer calculations and design parameters about the floor of the heating areas are used. A combined collector floor heating diagram is obtained. This diagram is used to define collector surface area necessary to supply heat for floor heated places. In this diagram, the collector surface area is obtained by giving the heat capacity of the place area, floor surface temperature, approximate modulation distance of the floor, the elevation of city, collector slope angle, wind speed, sun shine lime and the amount of the solar radiation obtained from the solar radiation diagram. (authors)

  17. Free convection flow of some fractional nanofluids over a moving vertical plate with uniform heat flux and heat source

    Science.gov (United States)

    Azhar, Waqas Ali; Vieru, Dumitru; Fetecau, Constantin

    2017-08-01

    Free convection flow of some water based fractional nanofluids over a moving infinite vertical plate with uniform heat flux and heat source is analytically and graphically studied. Exact solutions for dimensionless temperature and velocity fields, Nusselt numbers, and skin friction coefficients are established in integral form in terms of modified Bessel functions of the first kind. These solutions satisfy all imposed initial and boundary conditions and reduce to the similar solutions for ordinary nanofluids when the fractional parameters tend to one. Furthermore, they reduce to the known solutions from the literature when the plate is fixed and the heat source is absent. The influence of fractional parameters on heat transfer and fluid motion is graphically underlined and discussed. The enhancement of heat transfer in such flows is higher for fractional nanofluids in comparison with ordinary nanofluids. Moreover, the use of fractional models allows us to choose the fractional parameters in order to get a very good agreement between experimental and theoretical results.

  18. Heat Transfer While Incorporating Metal Particles in a Melting Support Plate

    Directory of Open Access Journals (Sweden)

    Mamontov Gennady Ya.

    2016-01-01

    Full Text Available The work defines and solves the heat transfer problem for “particle – support plate” system heated to high temperatures by means of mathematical simulation methods. In the course of the formulated problem, the numerical studies were carried out under conditions of a high density of the particle material in comparison with the support plate material.

  19. Numerical investigation of heat transfer enhancement by carbon nano fibers deposited on a flat plate

    NARCIS (Netherlands)

    Pelevic, N.; van der Meer, Theodorus H.

    2013-01-01

    Numerical simulations of flow and heat transfer have been performed for flow over a plate surface covered with carbon nano fibers (CNFs). The CNFs influence on fluid flow and heat transfer has been investigated. Firstly, a stochastic model for CNFs deposition has been explained. Secondly, the

  20. Internal (Annular) and Compressible External (Flat Plate) Turbulent Flow Heat Transfer Correlations.

    Energy Technology Data Exchange (ETDEWEB)

    Dechant, Lawrence [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Smith, Justin [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2016-01-01

    Here we provide a discussion regarding the applicability of a family of traditional heat transfer correlation based models for several (unit level) heat transfer problems associated with flight heat transfer estimates and internal flow heat transfer associated with an experimental simulation design (Dobranich 2014). Variability between semi-empirical free-flight models suggests relative differences for heat transfer coefficients on the order of 10%, while the internal annular flow behavior is larger with differences on the order of 20%. We emphasize that these expressions are strictly valid only for the geometries they have been derived for e.g. the fully developed annular flow or simple external flow problems. Though, the application of flat plate skin friction estimate to cylindrical bodies is a traditional procedure to estimate skin friction and heat transfer, an over-prediction bias is often observed using these approximations for missile type bodies. As a correction for this over-estimate trend, we discuss a simple scaling reduction factor for flat plate turbulent skin friction and heat transfer solutions (correlations) applied to blunt bodies of revolution at zero angle of attack. The method estimates the ratio between axisymmetric and 2-d stagnation point heat transfer skin friction and Stanton number solution expressions for sub-turbulent Reynolds numbers %3C1x10 4 . This factor is assumed to also directly influence the flat plate results applied to the cylindrical portion of the flow and the flat plate correlations are modified by

  1. The effect of blowing or suction on laminar free convective heat transfer on flat horizontal plates

    NARCIS (Netherlands)

    Brouwers, Jos

    1993-01-01

    In the present paper laminar free convective heat transfer on flat permeable horizontal plates is investigated. To assess the effect of surface suction or injection on heat transfer a correction factor, provided by the film model (or ldquofilm theoryrdquo), is applied. Comparing the film model

  2. Numerical Methods for Plate Forming by Line Heating

    DEFF Research Database (Denmark)

    Clausen, Henrik Bisgaard

    2000-01-01

    Few researchers have addressed so far the topic Line Heating in the search for better control of the process. Various methods to help understanding the mechanics have been used, including beam analysis approximation, equivalent force calculation and three-dimensional finite element analysis. I...... consider here finite element methods to model the behaviour and to predict the heating paths....

  3. Heat transfer in porous medium embedded with vertical plate: Non-equilibrium approach - Part A

    Energy Technology Data Exchange (ETDEWEB)

    Badruddin, Irfan Anjum [Dept. of Mechanical Engineering, University of Malaya, Kuala Lumpur, 50603 (Malaysia); Quadir, G. A. [School of Mechatronic Engineering, University Malaysia Perlis, Pauh Putra, 02600 Arau, Perlis (Malaysia)

    2016-06-08

    Heat transfer in a porous medium embedded with vertical flat plate is investigated by using thermal non-equilibrium model. Darcy model is employed to simulate the flow inside porous medium. It is assumed that the heat transfer takes place by natural convection and radiation. The vertical plate is maintained at isothermal temperature. The governing partial differential equations are converted into non-dimensional form and solved numerically using finite element method. Results are presented in terms of isotherms and streamlines for various parameters such as heat transfer coefficient parameter, thermal conductivity ratio, and radiation parameter.

  4. Finding Brazing Voids by Holography

    Science.gov (United States)

    Galluccio, R.

    1986-01-01

    Vibration-induced interference fringes reveal locations of defects. Holographic apparatus used to view object while vibrated ultrasonically. Interference fringes in hologram reveal brazing defects. Holographic technique locates small voids in large brazed joints. Identifies unbrazed regions 1 in. to second power (6 cm to the second power) or less in area.

  5. Effect of Liquid/Vapour Maldistribution on the Performance of Plate Heat Exchanger Evaporators

    DEFF Research Database (Denmark)

    Jensen, Jonas Kjær; Kærn, Martin Ryhl; Ommen, Torben Schmidt

    2015-01-01

    Plate heat exchangers are often applied as evaporators in industrial refrigeration and heat pump systems. In the design and modelling of such heat exchangers the flow and liquid/vapour distribution is often assumed to be ideal. However, maldistribution may occur and will cause each channel...... to behave differently due to the variation of the mass flux and vapour quality. To evaluate the effect of maldistribution on the performance of plate heat exchangers, a numerical model is developed in which the mass, momentum and energy balances are applied individually to each channel, including suitable...... correlations for heat transfer and pressure drop. The flow distribution on both the refrigerant and secondary side is determined based on equal pressure drop while the liquid/vapour distribution is imposed to the model. Results show that maldistribution may cause up to a 25 % reduction of the overall heat...

  6. Evaporation Heat Transfer of Ammonia/Water Mixtures for Plate Type Evaporator

    Science.gov (United States)

    Kushibe, Mitsuteru; Ikegami, Yasuyuki; Monde, Masanori

    The performance test of plate type evaporators was carried out. Ammonia/Water mixtures were utilized as working fluid and warm water was utilized as heat source. Five kinds of ammonia mass fraction are tested. The overall heat transfer coefficient of ammonia/water mixtures was lower than the pure ammonia in the same experimental condition. In the convection dominant region, the mean evaporation heat transfer of ammonia/water mixtures was almost the same as ammonia by considering thermophysical properties. In the region where nucleate boiling contributes to the heat transfer, the mean evaporation heat transfer coefficient was influenced of mass fraction. An empirical correlation was proposed in order to predict the mean evaporation heat transfer coefficient of ammonia/water mixtures for plate type evaporators.

  7. Brazing in Space: The Next Frontier

    Science.gov (United States)

    Flom, Yury

    2005-01-01

    This viewgraph presentation provides information on the challenges facing mechanically joining objects in space, as well as past, present, and future techniques for brazing. The sections of the presentation include: 1) Why do we need to join components in space; 2) Why brazing? 3) History of brazing in space; 4) Electron beam vacuum brazing; 5) Current effort at GSFC; 6) Future work.

  8. Time-sharing switch for vacuum brazing

    Science.gov (United States)

    Stein, J. A.

    1981-01-01

    Switching unit changes power and cooling-water connections between two vacuum-brazing machines. It allows both units to be powered by single radio-frequency (RF) generator. One machine can be used for brazing while bell jar of other is being evacuated (20 minute process) in preparation for brazing or is being cooled after brazing (10 minute process).

  9. Flow Boiling Heat Transfer in Microchannel Cold Plate Evaporators for Electronics Cooling

    OpenAIRE

    Bertsch, Stefan S.; Groll, Eckhard A; Garimella, Suresh V.

    2008-01-01

    The local two-phase heat transfer coefficient is a critical parameter in the design of microchannel cold plate evaporators used in applications such as electronics cooling systems. Only a few past studies on microchannels have investigated the heat transfer characteristics over the entire vapor quality range and conflicting trends have been reported even in these studies. Therefore, the present study focuses on the investigation of the local flow boiling heat transfer coefficient at different...

  10. Characteristics of a Latent Heat TES Apparatus with Inner Horizontal Plate Fins

    Science.gov (United States)

    Saito, Akio; Nagakubo, Shin-Ichiro

    Numerical analyses were performed on the heat transfer characteristics of a latent heat TES apparatus, in which a row of horizontal plate fins were attached to the heat transfer surface to increase the heat flux through the heat storage process. The transient melting process of the phase change material was treated, including the melting phenomena by heat conduction or natural convection heat transferin the liquid phase, and the direct contact melting phenomena between the solid phase and fin surfaces. In the calculations, nondimensional parameters, composed of the various dimensions of the TES space, the physical properties of the materials and the heat transfer surface temperature, were changed systematically to clarify the effects of the parameters on the average heat flux.

  11. Analysis on High Temperature Aging Property of Self-brazing Aluminum Honeycomb Core at Middle Temperature

    Directory of Open Access Journals (Sweden)

    ZHAO Huan

    2016-11-01

    Full Text Available Tension-shear test was carried out on middle temperature self-brazing aluminum honeycomb cores after high temperature aging by micro mechanical test system, and the microstructure and component of the joints were observed and analyzed using scanning electron microscopy and energy dispersive spectroscopy to study the relationship between brazing seam microstructure, component and high temperature aging properties. Results show that the tensile-shear strength of aluminum honeycomb core joints brazed by 1060 aluminum foil and aluminum composite brazing plate after high temperature aging(200℃/12h, 200℃/24h, 200℃/36h is similar to that of as-welded joints, and the weak part of the joint is the base metal which is near the brazing joint. The observation and analysis of the aluminum honeycomb core microstructure and component show that the component of Zn, Sn at brazing seam is not much affected and no compound phase formed after high temperature aging; therefore, the main reason for good high temperature aging performance of self-brazing aluminum honeycomb core is that no obvious change of brazing seam microstructure and component occurs.

  12. Ag-Al based air braze for high temperature electrochemical devices

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2007-11-01

    Silver-aluminum based air brazing was attempted using an in-situ alloying and brazing process. In this process, layers of foils of aluminum and silver were laid up between alumina plates in alternating fashion to achieve three target compositions representing Ag, Ag3Al, and Ag2Al phases. Each alloy composition revealed different microstructure, mechanical properties and fracture mechanisms. Joints brazed with foils containing 9.8 at% Al formed a long continuous layer parallel to the direction of the original aluminum foil. The fracture occurred through the interface between this long alumina layer and the braze filler, resulting in low bend strength (6 ~ 12 MPa). Joints containing 26.5 at% Al in the braze filler metal experienced the series of phase transformations, leading to cracks in as-brazed specimens. The fracture initiated through these pre-existing cracks, thus the joint strength observed in these specimens was extremely low. The joints prepared using foils with 35.1 at% Al exhibited a good interface even though interfacial alumina particles formed during air brazing. Crack propagation occurred through the interface between the alumina substrate and in-situ formed interfacial alumina particles or directly through these particles and the best bend strength (46 ~ 52 MPa) among Al-added braze compositions was achieved.

  13. Computer simulation of heat transfer in zone plate optics exposed to x-ray FEL radiation

    Science.gov (United States)

    Nilsson, D.; Holmberg, A.; Sinn, H.; Vogt, U.

    2011-06-01

    Zone plates are circular diffraction gratings that can provide diffraction-limited nano-focusing of x-ray radiation. When designing zone plates for X-ray Free Electron Laser (XFEL) sources special attention has to be made concerning the high intensity of the sources. Absorption of x-rays in the zone material can lead to significant temperature increases in a single pulse and potentially destroy the zone plate. The zone plate might also be damaged as a result of temperature build up and/or temperature fluctuations on longer time scales. In this work we simulate the heat transfer in a zone plate on a substrate as it is exposed to XFEL radiation. This is done in a Finite Element Method model where each new x-ray pulse is treated as an instantaneous heat source and the temperature evolution between pulses is calculated by solving the heat equation. We use this model to simulate different zone plate and substrate designs and source parameters. Results for both the 8 keV source at LCLS and the 12.4 keV source at the European XFEL are presented. We simulate zone plates made of high Z metals such as gold, tungsten and iridium as well as zone plates made of low Z materials such as diamond. In the case of metal zone plates we investigate the influence of substrate material by comparing silicon and diamond substrates. We also study the effect of different cooling temperatures and cooling schemes. The results give valuable indications on the temperature behavior to expect and can serve as a basis for future experimental investigations of zone plates exposed to XFEL radiation.

  14. Adaptive neuro-fuzzy inference system (ANFIS) to predict the forced convection heat transfer from a v-shaped plate

    Science.gov (United States)

    Karami, Alimohammad; Yousefi, Tooraj; Ebrahimi, Saeid; Rezaei, Ehsan; Mahmoudinezhad, Sajjad

    2013-06-01

    This paper reports the application of the adaptive neuro-fuzzy inference system to model the forced convection heat transfer from v-shaped plate internal surfaces exposed to an air impingement slot jet. The aim of the current study is to consider the effects of the angle of the v-shaped plate (Upphi ) , slot-to-plate spacing ratio (Z/W) and the Reynolds number (Re) variation on the average heat transfer from the v-shaped plate.

  15. High temperature strength and inelastic behavior of plate-fin structures for HTGR

    Energy Technology Data Exchange (ETDEWEB)

    Kawashima, F. [Mitsubishi Heavy Industries, Ltd., Fukahori-machi 5-717-1, 851-0392 Nagasaki (Japan)]. E-mail: fumiko_kawashima@mhi.co.jp; Igari, T. [Mitsubishi Heavy Industries, Ltd., Fukahori-machi 5-717-1, 851-0392 Nagasaki (Japan); Miyoshi, Y. [Mitsubishi Heavy Industries, Ltd., Fukahori-machi 5-717-1, 851-0392 Nagasaki (Japan); Kamito, Y. [Mitsubishi Heavy Industries, Ltd., Fukahori-machi 5-717-1, 851-0392 Nagasaki (Japan); Tanihira, M. [Mitsubishi Heavy Industries, Ltd., Fukahori-machi 5-717-1, 851-0392 Nagasaki (Japan)

    2007-03-15

    In this paper, both high temperature strength and inelastic behavior of plate-fin structures were discussed for applying these structures to the compact heat exchangers such as recuperative and intermediate heat exchangers for high-temperature gas-cooled reactors (HTGR). Firstly tensile, creep and fatigue tests of the brazed plate-fin model of small size were carried out to obtain the rupture strength and inelastic behavior. The influence of the braze filler metal thickness on the tensile strength was experimentally studied and a possibility of predicting both the tensile and creep strength was discussed using the data of base material of plates and fins. Secondly, we demonstrated the fabrication of large-size core with a dimension of 1000 mm, and also demonstrated that the bonding ratio in this core was improved up to almost 100% by adopting the pressurized tank system in the brazing process. Finally, we proposed the stress analysis method of plate-fin structures on the basis of the equivalent-homogeneous-solid concept, and carried out the elastic-plastic analysis of recuperative heat exchanger for HTGR. Characteristics of stress-strain behavior were discussed together with a possibility of predicting the fatigue life of the structure.

  16. Brazing graphite to graphite

    Science.gov (United States)

    Peterson, George R.

    1976-01-01

    Graphite is joined to graphite by employing both fine molybdenum powder as the brazing material and an annealing step that together produce a virtually metal-free joint exhibiting properties similar to those found in the parent graphite. Molybdenum powder is placed between the faying surfaces of two graphite parts and melted to form molybdenum carbide. The joint area is thereafter subjected to an annealing operation which diffuses the carbide away from the joint and into the graphite parts. Graphite dissolved by the dispersed molybdenum carbide precipitates into the joint area, replacing the molybdenum carbide to provide a joint of virtually graphite.

  17. Numerical simulation of hull curved plate forming by electromagnetic force assisted line heating

    Science.gov (United States)

    Wang, Ji; Wang, Shun; Liu, Yujun; Li, Rui; Liu, xiao

    2017-11-01

    Line heating is a common method in shipyards for forming of hull curved plate. The aluminum alloy plate is widely used in shipbuilding. To solve the problem of thick aluminum alloy plate forming with complex curved surface, a new technology named electromagnetic force assisted line heating(EFALH) was proposed in this paper. The FEM model of EFALH was established and the effect of electromagnetic force assisted forming was verified by self development equipment. Firstly, the solving idea of numerical simulation for EFALH was illustrated. Then, the coupled numerical simulation model of multi physical fields were established. Lastly, the reliability of the numerical simulation model was verified by comparing the experimental data. This paper lays a foundation for solving the forming problems of thick aluminum alloy curved plate in shipbuilding.

  18. Numerical analysis of thermal deformation in laser beam heating of a steel plate

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chao; Kim, Yong-Rae; Kim, Jae-Woong [Yeungnam University, Kyongsan (Korea, Republic of)

    2017-05-15

    Line heating is a widely used process for plate forming or thermal straightening. Flame heating and induction heating are the traditional heating processes used by industry for line heating. However, these two heating processes are ineffective when used on small steel plates. Thus, the laser beam heating with various power profiles were carried out in this study. A comparison of numerical simulation results and experimental results found a significant difference in the thermal deformation when apply a different power profile of laser beam heating. The one-sinusoid power profile produced largest thermal deformation in this study. The laser beam heating process was simulated by established a combined heat source model, and simulated results were compared with experimental results to confirm the model’s accuracy. The mechanism of thermal deformation was investigated and the effects of model parameters were studied intensively with the finite element method. Thermal deformation was found to have a significant relationship with the amount of central zone plastic deformation. Scientists and engineers could use this study’s verified model to select appropriate parameters in laser beam heating process. Moreover, by using the developed laser beam model, the analysis of welding residual stress or hardness could also be investigated from a power profile point of view.

  19. Derivation of guidelines for the design of plate evaporators in heat pumps using zeotropic mixtures

    DEFF Research Database (Denmark)

    Elmegaard, Brian; Mancini, Roberta; Zühlsdorf, Benjamin

    2017-01-01

    The present work derives design recommendations for plate heat exchangers used for evaporation of zeotropic mixtures in heat pumps. A parametric study is conducted on the geometry of the heat exchanger, and the analysis is carried out for four working fluids, based on a case study of heat pump...... integration in a spray drying facility. A numerical model of the evaporator is combined with cycle calculations, for estimating the impact of heat transfer area and pressure drop on the coefficient of performance and costs. Common trends are obtained as optimal configurations for the four considered fluids...... minimization of area and pressure drop is found by assessing the relative impact on costs of the heat exchanger area and pressure losses of both working fluid and heat source. The result shows that it is not always convenient to minimize the heat transfer area, since the mixture pressure drop negatively...

  20. Numerical Study of Compact Plate-Fin Heat Exchanger for Rotary-Vane Gas Refrigeration Machine

    Directory of Open Access Journals (Sweden)

    V. V. Trandafilov

    2017-10-01

    Full Text Available Plate-fin heat exchangers are widely used in refrigeration technique. They are popular because of their compactness and excellent heat transfer performance. Here we present a numerical model for the development, research and optimization of a plate-fin heat exchanger for a rotary-vane gas refrigeration machine. The method of analysis by graphic method of plate - fin heat exchanger is proposed. The model describes the effects of secondary parameters such as axial thermal conductivity through a metal matrix of the heat exchanger. The influence of geometric parameters and heat transfer coefficient is studied. Graphs of dependences of length, efficiency of a fin and pressure drop in a heat exchanger on the thickness of the fin and the number of fins per meter are obtained. To analyze the results of numerical simulation, the heat exchanger was designed in the Aspen HYSYS program. The simulation results show that the total deviation from the proposed numerical model is not more than 15%. 

  1. Numerical Model on Frost Height of Round Plate Fin Used for Outdoor Heat Exchanger of Mobile Electric Heat Pumps

    Directory of Open Access Journals (Sweden)

    Moo-Yeon Lee

    2012-01-01

    Full Text Available The objective of this study is to provide the numerical model for prediction of the frost growth of the round plate fin for the purpose of using it as a round plate fin-tube heat exchanger (evaporator under frosting conditions. In this study, numerical model was considering the frost density change with time, and it showed better agreement with experimental data of Sahin (1994 than that of the Kim model (2004 and the Jonse and Parker model (1975. This is because the prediction on the frost height with time was improved by using the frost thermal conductivity reflecting the void fraction and density of ice crystal with frost growth. Therefore, the developed numerical model could be used for frosting performance prediction of the round plate fin-tube heat exchanger.

  2. Thermal transport between a continuously moving heated plate and a quiescent ambient medium

    Science.gov (United States)

    Karwe, Mukund Vishnu

    A numerical and experimental investigation of the heat transfer and the fluid flow associated with a continuously moving flat surface was carried out. This circumstance is encountered in manufacturing processes such as hot rolling, extrusion, and continuous casting. The resulting temperature distribution within the solid, the appropriate conditions that arise at the location where the plate emerges from the furnace of the die, and the nature of the induced flow field and the heat transfer rate, are of interest. These considerations are important in the simulation, design, control, and optimization of the practical systems. In the numerical part of the study, the thermal transport from a flat, infinitely wide, continuously moving plate, was studied assuming a two-dimensional steady circumstance. The boundary layer equations as well as full governing equations, including buoyancy effects, were solved employing finite difference techniques. Conjugate transport, involving conduction within the plate, radiative loss from the plates surface and convection to the fluid, was considered. The temperature measurements were carried out for a heated aluminum plate moving vertically downward in water and moving upward or downward in the air. The temperature distributions, within the moving plate and the induced flow, were measured, using a microcomputer-controlled data acquisition system. The flow was visualized by means of a shadowgraph.

  3. Cleaning Effect of Interlayer Metal on the Joining Surface during Braze Pressure Welding

    National Research Council Canada - National Science Library

    INAGAKI, Yohei; SUZUMURA, Akio; IKESHOJI, Toshi-Taka; YAMAZAKI, Takahisa

    2005-01-01

    Braze Pressure Welding (BPW) with high frequency induction heating is a newly developed pressure welding technique using interlayer metals for welding the general steel pipes for pipe arrangement in buildings...

  4. Heat transfer between two parallel porous plates for Couette flow ...

    Indian Academy of Sciences (India)

    The aim of the present paper is to study the unsteady magneto-hydrodynamic viscous Couette flow with heat transfer in a Darcy porous medium between two ... Basic and Applied Science Department, College of Engineering and Technology, Arab Academy for Science, Technology, and Maritime Transport, Cairo 2033, ...

  5. Natural convection in a water tank with a heated horizontal plate facing downward

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Sun Kyoo; Jung, Moon Kee [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of); Helmut Hoffmann [Kemforschungszentrum Karlsruhe/IATF, (Germany)

    1995-06-01

    Experimental and computational studies were carried out to investigate the natural convection of the single phase flow in a tank with a heated horizontal plate facing downward. This is a simplified model for investigations of the influence of a core melt at the bottom of a reactor vessel on the thermal hydraulic behavior in a water filled cavity surrounding the vessel. In this case the vessel is simulated by a hexahedron insulated box with a heated plate horizontally mounted at the bottom of the box. The box with the heated plate is installed in a water filled hexahedron tank. Coolers are immersed in the U-type water volume between the box and the tank. Although the multicomponent flows exist more probably below the heated plate in reality, present study concentrates on the single phase flow in a first step prior to investigating the complicated multicomponent thermal hydraulic phenomena. In the present study, in order to get a better understanding for the natural convection characteristics below the heated plate, the velocity and temperature are measured by LDA(Laser Doppler Anemometry) and thermocouples, respectively. And flow fields are visualized by taking pictures of the flow region with suspended particles. The results show the occurrence of a very effective circulation of the fluid in the whole flow area as the heater and coolers are put into operation. In the remote region below the heated plate the flow is nearly stagnant, and a remarkable temperature stratification can be observed with very thin thermal boundary. Analytical predictions using the FLUTAN code show a reasonable matching of the measured velocity fields. 18 figs., 2 tabs., 18 refs. (Author).

  6. Experimental investigations and validation of two dimensional model for multistream plate fin heat exchangers

    Science.gov (United States)

    Goyal, Mukesh; Chakravarty, Anindya; Atrey, M. D.

    2017-03-01

    Experimental investigations are carried out using a specially developed three-layer plate fin heat exchanger (PFHE), with helium as the working fluid cooled to cryogenic temperatures using liquid nitrogen (LN2) as a coolant. These results are used for validation of an already proposed and reported numerical model based on finite volume analysis for multistream (MS) plate fin heat exchangers (PFHE) for cryogenic applications (Goyal et al., 2014). The results from the experiments are presented and a reasonable agreement is observed with the already reported numerical model.

  7. Joining of beryllium by braze welding technique: preliminary results

    Energy Technology Data Exchange (ETDEWEB)

    Banaim, P.; Abramov, E. [Ben-Gurion Univ. of the Negev, Beersheba (Israel); Zalkind, S.; Eden, S.

    1998-01-01

    Within the framework of some applications, there is a need to join beryllium parts to each other. Gas Tungsten Arc Braze Welds were made in beryllium using 0.3 mm commercially Aluminum (1100) shim preplaced at the joint. The welds exhibited a tendency to form microcracks in the Fusion Zone and Heat Affected Zone. All the microcracks were backfilled with Aluminum. (author)

  8. More About Brazing Or Welding NiAl Without Filler

    Science.gov (United States)

    Moore, Thomas J.; Kalinowski, Joseph M.

    1996-01-01

    Two reports present additional information about two processes for joining, brazing, or welding workpieces made of nickel aluminide alloys, without use of filler metal. Joining processes involve uniform heating in vacuum-controlled furnace. Eliminates internal thermal gradients in workpieces joined and greatly reduces tendency toward cracking.

  9. Interfacial microstructure and strength of diffusion brazed joint ...

    Indian Academy of Sciences (India)

    TECS

    Abstract. Joining of composite, Al2O3–TiC, with heat-resistant 9Cr1MoV steel, was carried out by diffusion brazing technology, using a combination of Ti, Cu and Ti as multi-interlayer. The interfacial strength was measured by shear testing and the result was explained by the fracture morphology. Microstructural charac-.

  10. Development of a Resistive Plate Chamber with heat strengthened glass

    Science.gov (United States)

    Majumder, G.; Datar, V. M.; Kalmani, S. D.; Mondal, N. K.; Mondal, S.; Satyanarayana, B.; Shinde, R. R.

    2016-09-01

    The INO-ICAL is a proposed neutrino physics experiment, in which RPCs will be used as active detectors. The Iron Calorimeter (ICAL) detector will be made of 50 kTon of low carbon magnetized steel layers, tiled with 4 m × 2 m × 56 mm thick plates, alternating with layers of RPCs. The total number of 2 × 2 m2 RPCs required will be about 29000. However, during the assembly of RPCs, handling the 2 × 2 m2 normal float glass of thickness 3 mm is both difficult and risky. This prompted us to make RPCs with toughened glass and to characterize them. Toughened and tempered glass have higher mechanical strength compared to normal float glass and their processing involves controlled thermal or chemical treatment during the industrial production. This paper presents a comparison of the characteristics, such as noise rate, dark current, particle detection efficiency and time resolution, of normal and hardened glass RPCs.

  11. A Comprehensive Empirical Correlation for Finned Heat Exchangers with Parallel Plates Working in Oscillating Flow

    Directory of Open Access Journals (Sweden)

    Jiale Huang

    2017-02-01

    Full Text Available The oscillating-flow heat transfer performance in finned heat exchangers is one of the main factors affecting the working efficiency of regenerative heat engines and refrigerators. In addition to the working parameters, the geometrical parameters of finned heat exchangers are also major influencing factors. In the present study, the ratio of the heat exchanger length and hydraulic diameter is applied as an independent similarity criterion. An experimental study has been carried out with six different geometrical dimensions of finned heat exchangers with parallel plates, in order to analyze the impacts of fin length, plate spacing, and corresponding relative fluid displacement amplitude, under various working conditions. Based on 298 tested points, a comprehensive empirical correlation for the finned heat exchangers with parallel plates working in oscillating flow has been proposed, providing a relatively accurate prediction, with 98.6% of data in the ±20% deviation and 83.9% of data in the ±10% deviation, within the range discussed.

  12. Visualization study on the enhancement of heat transfer for the groove flat-plate heat pipe with nanoflower coated CuO layer

    Science.gov (United States)

    Xu, Pengfei; Li, Qiang

    2017-10-01

    A flat-plate heat pipe combining the groove structure and the nanoflower structure was developed to improve the wettability of the wick and enhance the phase change heat transfer. The flow and boiling phenomenon of the coolant inside the flat-plate heat pipe was experimentally observed and quantitatively analyzed by the visualization system. The experiment results indicated that the nanoflower coated groove flat-plate heat pipe, owning to its higher wetting area, larger boiling area, and more violent boiling behaviors, possessed a higher two phase heat transfer rate and larger equivalent thermal conductivity under high heat load conditions compared with the groove flat-plate heat pipe. Our work demonstrates a promising approach to address thermal management challenges for high heat flux electronic devices.

  13. Mechanical properties of Inconel 718 and Nickel 201 alloys after thermal histories simulating brazing and high temperature service

    Science.gov (United States)

    James, W. F.

    1985-01-01

    An experimental investigation was made to evaluate two nickel base alloys (Nickel-201 and Inconel-718) in three heat treated conditions. These conditions were: (1) annealed; (2) after thermal exposure simulating a braze cycle; and (3) after a thermal exposure simulating a braze cycle plus one operational lifetime of high temperature service. For the Nickel-201, two different braze cycle temperatures were evaluated. A braze cycle utilizing a lower braze temperature resulted in less grain growth for Nickel-201 than the standard braze cycle used for joining Nickel-201 to Inconel-718. It was determined, however, that Nickel-201, was marginal for temperatures investigated due to large grain growth. After the thermal exposures described above, the mechanical properties of Nickel-201 were degraded, whereas similar exposure on Inconel-718 actually strengthened the material compared with the annealed condition. The investigation included tensile tests at both room temperature and elevated temperatures, stress-rupture tests, and metallographic examination.

  14. Method For Brazing And Thermal Processing

    Science.gov (United States)

    Milewski, John O.; Dave, Vivek R.; Christensen, Dane; Carpenter, II, Robert W.

    2005-07-12

    The present invention includes a method for brazing of two objects or heat treatment of one object. First, object or objects to be treated are selected and initial conditions establishing a relative geometry and material characteristics are determined. Then, a first design of an optical system for directing heat energy onto the object or objects is determined. The initial conditions and first design of the optical system are then input into a optical ray-tracing computer program. The program is then run to produce a representative output of the heat energy input distribution to the object or objects. The geometry of the object or objects, material characteristics, and optical system design are then adjusted until an desired heat input is determined.

  15. On the pressure drop in Plate Heat Exchangers used as desorbers in absorption chillers

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Hernando, N.; de Vega, M. [Energy System Engineering (ISE), Departamento de Ingenieria Termica y de Fluidos, Universidad Carlos III de Madrid, Avda. Universidad, 30, 28911 Leganes, Madrid (Spain); Almendros-Ibanez, J.A. [Escuela de Ingenieros Industriales de Albacete, Departamento de Mecanica Aplicada e Ingenieria de Proyectos, Universidad de Castilla La Mancha, Campus Universitario s/n, 02071 Albacete (Spain); Renewable Energy Research Institute, c/de la Investigacion s/n, 02071 Albacete (Spain); Ruiz, G. [Energy Efficiency and Renewables Department, Tecnicas Reunidas S.A., C/Arapiles No. 13, 10a, 28015 Madrid (Spain)

    2011-02-15

    The influence of the pressure drop in Plate Heat Exchangers (PHE) in the boiling temperature of LiBr-H{sub 2}O and NH{sub 3}-H{sub 2}O solutions is studied. For the NH{sub 3}-H{sub 2}O solution, the pressure drop-temperature saturation relationship estates that high pressure drops can be allowed in the solution with negligible changes in the saturation temperature, and in the PHE performance. Besides, in the case of the LiBr-H{sub 2}O solution, as the working pressure is usually very low, the analysis of the pressure drop must be taken as a main limiting parameter for the use of Plate Heat Exchangers as vapour generators. In this case, the pressure drop may considerably change the boiling temperature of the solution entering the heat exchanger and therefore a higher heating fluid temperature may be required. A guideline to design these systems is proposed. (author)

  16. Experimental testing of various heat transfer structures in a flat plate thermal energy storage unit

    Science.gov (United States)

    Johnson, Maike; Fiß, Michael; Klemm, Torsten

    2016-05-01

    For solar process heat applications with steam as the working fluid and varying application parameters, a novel latent heat storage concept has been developed using an adaptation of a flat plate heat exchanger as the storage concept. Since the pressure level in these applications usually does not exceed 30 bar, an adaptation with storage material chambers arranged between heat transfer medium chambers is possible. Phase change materials are used as the storage medium, so that the isothermal evaporation of steam during discharging of the storage is paired with the isothermal solidification of the storage material. Heat transfer structures can be inserted into the chambers to adjust the power level for a given application. By combining the required number of flat plate heat exchanger compartments and inserting the appropriate heat transfer structure, the design can easily be adjusted for the required power level and capacity for a specific application. Within this work, the technical feasibility of this concept is proven. The dependence of the operating characteristics on the geometry of the heat exchanger is identified. A focus is on varying the power density by integrating conductive heat structures in the PCM.

  17. Self-propagating high-temperature synthesis brazing for emergency repair

    Science.gov (United States)

    Bai, Yang; Luo, Zhen; Fan, Naifeng; Ao, Sansan

    2011-05-01

    It is of great significance to fast weld and repair damaged parts in electroless and gasless field. So, based on Selfpropagating High-temperature Synthesis (SHS), this paper investigates the SHS brazing of thermit reaction. It is found that the heat obtained by SHS thermit reaction can not melt the base metal, however the silver solder with the melting temperature of 595°C to 605°C can all just melt in the middle of the base metal to achieve SHS brazing. In the experiment, as the surface tension, the molten solder is more likely to wet the slag which is with a larger surface tension, resulting in the poor wettability between solder and base metal. By adding a certain amount of silver brazing flux into the powder can solve the problem of base metal wetting. When the silver brazing flux and the powder are in a ratio of 10:1, solder melt completely, and can be separated with slag, there is a good weld surface. With the increase of silver brazing flux, the slag is more loose and easy to removal. The solder and base metal coating is better. However, with further increase in silver brazing flux, the heat from the reaction reduces, solder can not melt. And with the increase of the powder, the slag and the solder can not be separated. SHS brazing combines the thermit reaction heat with the brazing technology to achieve the low carbon steel welding. Using the heat of thermit reaction to melt the solder then weld the steel can overcome the defects of poor quality of traditional welding which use the reaction products. And the operation is simple. SHS brazing achieve the emergency equipment welding under the condition of no electricity, no gas and equipment.

  18. Entropy analysis of flow and heat transfer caused by a moving plate with thermal radiation

    Energy Technology Data Exchange (ETDEWEB)

    Butt, Adnan Saeed; Ali, Asif [Quaid-i-Azam University, Islamabad (Pakistan)

    2014-01-15

    This study examines the effects of thermal radiation on entropy generation in flow and heat transfer caused by a moving plate. The equations that govern the flow and heat transfer phenomenon are solved numerically. Velocity and temperature profiles are obtained for the parameters involved in the problem. The expressions for the entropy generation number and the Bejan number are obtained based on the profiles. Graphs for velocity, temperature, the entropy generation number, and the Bejan number are plotted and discussed qualitatively.

  19. Fundamental Study of Local Heat Transfer in Forced Convective Boiling of Ammonia on Vertical Flat Plate

    Science.gov (United States)

    Kim, Jeong-Hun; Arima, Hirofumi; Ikegami, Yasuyuki

    In the present study, the fundamental experiments that investigate characteristics of local heat transfer in forced convective boiling on vertical flat plate with 2-mm channel height are taken to realize plate type compact evaporator for OTEC or STEC. The experiments are performed with ammonia as the working fluid. The experiments are also carried out with the following test conditions; saturated pressure = 0.7, 0.8, 0.9 MPa, mass flux = 7.5, 10, 15 kg/(m2•s), heat flux = 15, 20, 25 kW/m2 and inlet quality = 0.1 ~ 0.4 [-]. The result shows that the wall superheated temperature of forced convective boiling is lower than that of pool boiling. And the heat transfer coefficient increases with an increase in quality and the decrease in the local heat flux and saturated pressure for prescribed experimental conditions. However, local heat transfer coefficients are not affected by mass fluxes in the prescribed experimental conditions. An empirical correlation that can predict the local heat transfer coefficient on vertical flat plate within experimental conditions is also proposed.

  20. Time-shaped RF brazing

    Science.gov (United States)

    Stein, J. A.; Vannasse, M. A.

    1980-01-01

    One RF generator is controlled from two independent work stations with aid of RF switch and simple control boxes. Brazing may be stopped manually or automatically by external brazing-temperature controller or timer in RF switch housing. Switch is air-operated with water-cooled contacts. If switch loses air pressure, generator stops transmitting power. Time-shared outlet increases utilization and productivity of costly RF generator.

  1. Mixed convective heat transfer from a vertical plate embedded in a ...

    Indian Academy of Sciences (India)

    Home; Journals; Sadhana; Volume 40; Issue 2. Mixed convective heat transfer from a vertical plate embedded in a saturated non-Darcy porous medium with concentration and melting effect. K Hemalatha Peri K Kameswaran M V D N S Madhavi. Mechanical Sciences Volume 40 Issue 2 April 2015 pp 455-465 ...

  2. Performance measurement of plate fin heat exchanger by exploration: ANN, ANFIS, GA, and SA

    Directory of Open Access Journals (Sweden)

    A.K. Gupta

    2017-01-01

    Full Text Available An experimental work is conducted on counter flow plate fin compact heat exchanger using offset strip fin under different mass flow rates. The training, testing, and validation set of data has been collected by conducting experiments. Next, artificial neural network merged with Genetic Algorithm (GA utilized to measure the performance of plate-fin compact heat exchanger. The main aim of present research is to measure the performance of plate-fin compact heat exchanger and to provide full explanations. An artificial neural network predicted simulated data, which verified with experimental data under 10–20% error. Then, the authors examined two well-known global search techniques, simulated annealing and the genetic algorithm. The proposed genetic algorithm and Simulated Annealing (SA results have been summarized. The parameters are impartially important for good results. With the emergence of a new data-driven modeling technique, Neuro-fuzzy based systems are established in academic and practical applications. The neuro-fuzzy interference system (ANFIS has also been examined to undertake the problem related to plate-fin heat exchanger performance measurement under various parameters. Moreover, Parallel with ANFIS model and Artificial Neural Network (ANN model has been created with emphasizing the accuracy of the different techniques. A wide range of statistical indicators used to assess the performance of the models. Based on the comparison, it was revealed that technical ANFIS improve the accuracy of estimates in the small pool and tropical ANN.

  3. Weldability of titanium sheet for plate type heat exchanger by Nd:YAG laser

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Do; Song, Moo Keun [Korea Maritime University, Busan (Korea, Republic of); Kwak, Myung Sub [Daewoo Shipbuilding and Marine Engineering Co., Ltd., Seoul (Korea, Republic of); Kim, Chang Soo [Donghwa Entec, Busan (Korea, Republic of)

    2009-07-01

    Pure titanium and its alloys have excellent corrosion resistance in seawater, high specific strength and creep properties in high temperature. For these reasons, the application is expanded into the field of marine as the heat exchanger plate, marine plant, and so on. Conventional plate type heat exchanger has prevented fluid leakage with gaskets between the plates by mechanical joining method, but gaskets are hardened in high temperature and pressure. Thus, LPG re-condenser which is always in high temperature and pressure, is jointed its plates by welding. Arc weldment has large HAZ and possibility of distortion because of large heat input. And EBW and diffusion bonding make high quality welds, but it should be done in vacuum conditions. Hence, laser welding is applied to get sound beads with small heat input and high aspect ratio in the air. In this study, weld properties of CP titanium were investigated by pulsed and CW Nd:YAG lasers. And welds without porosity, humping, crack, spatter and oxidation were accepted and the best welding conditions were applied to LPG reliquifaction system.

  4. Thermally stable diamond brazing

    Science.gov (United States)

    Radtke, Robert P [Kingwood, TX

    2009-02-10

    A cutting element and a method for forming a cutting element is described and shown. The cutting element includes a substrate, a TSP diamond layer, a metal interlayer between the substrate and the diamond layer, and a braze joint securing the diamond layer to the substrate. The thickness of the metal interlayer is determined according to a formula. The formula takes into account the thickness and modulus of elasticity of the metal interlayer and the thickness of the TSP diamond. This prevents the use of a too thin or too thick metal interlayer. A metal interlayer that is too thin is not capable of absorbing enough energy to prevent the TSP diamond from fracturing. A metal interlayer that is too thick may allow the TSP diamond to fracture by reason of bending stress. A coating may be provided between the TSP diamond layer and the metal interlayer. This coating serves as a thermal barrier and to control residual thermal stress.

  5. Non-newtonian flow and pressure drop of pineapple juice in a plate heat exchanger

    Directory of Open Access Journals (Sweden)

    R. A. F. Cabral

    2010-12-01

    Full Text Available The study of non-Newtonian flow in plate heat exchangers (PHEs is of great importance for the food industry. The objective of this work was to study the pressure drop of pineapple juice in a PHE with 50º chevron plates. Density and flow properties of pineapple juice were determined and correlated with temperature (17.4 < T < 85.8ºC and soluble solids content (11.0 < Xs < 52.4 ºBrix. The Ostwald-de Waele (power law model described well the rheological behavior. The friction factor for non-isothermal flow of pineapple juice in the PHE was obtained for diagonal and parallel/side flow. Experimental results were well correlated with the generalized Reynolds number (20 < Re g < 1230 and were compared with predictions from equations from the literature. The mean absolute error for pressure drop prediction was 4% for the diagonal plate and 10% for the parallel plate.

  6. The thermal state of the Arabian plate derived from heat flow measurements in Oman and Yemen

    Science.gov (United States)

    Rolandone, Frederique; Lucazeau, Francis; Leroy, Sylvie; Mareschal, Jean-Claude; Jorand, Rachel; Goutorbe, Bruno; Bouquerel, Hélène

    2013-04-01

    The dynamics of the Afar plume and the rifting of the Red Sea and the Gulf of Aden affect the present-day thermal regime of the Arabian plate. However, the Arabian plate is a Precambrian shield covered on its eastern part by a Phanerozoic platform and its thermal regime, before the plume and rifting activities, should be similar to that of other Precambrian shields with a thick and stable lithosphere. The first heat flow measurements in the shield, in Saudi Arabia, yielded low values (35-44 mW/m2), similar to the typical shields values. Recent heat flow measurements in Jordan indicate higher values (56-66 mW/m2). As part of the YOCMAL project (YOung Conjugate MArgins Laboratory), we have conducted heat flow measurements in southern and northern Oman to obtain 10 new heat flux values in the eastern Arabian plate. We also derived 20 heat flux values in Yemen and Oman by processing thermal data from oil exploration wells. The surface heat flux in these different locations is uniformly low (45 mW/m2). The heat production in samples from the Dhofar and Socotra Precambrian basement is also low (0.7 µW/m3). Differences in heat flow between the eastern (60 mW/m2) and the western (45 mW/m2) parts of Arabia reflect differences in crustal heat production as well as a higher mantle heat flux in the west. We have calculated a steady state geotherm for the Arabian platform that intersects the isentropic temperature profile at a depth of about 150 km, consistent with the seismic observations. Seismic tomography studies of the mantle beneath Arabia also show this east-west contrast. Seismic studies have shown that the lithosphere is rather thin, 100 km or less below the shield and 150 km below the platform. The lithospheric thickness for the Arabian plate is 150 km, and the progressive thinning near the Red Sea, caused by the thermal erosion of the plume material, is too recent to be detected at the surface. The Afar plume mostly affects the base of the Arabian lithosphere along

  7. Mathematical model of a plate fin heat exchanger operating under solid oxide fuel cell working conditions

    Science.gov (United States)

    Kaniowski, Robert; Poniewski, Mieczysław

    2013-12-01

    Heat exchangers of different types find application in power systems based on solid oxide fuel cells (SOFC). Compact plate fin heat exchangers are typically found to perfectly fit systems with power output under 5 kWel. Micro-combined heat and power (micro-CHP) units with solid oxide fuel cells can exhibit high electrical and overall efficiencies, exceeding 85%, respectively. These values can be achieved only when high thermal integration of a system is assured. Selection and sizing of heat exchangers play a crucial role and should be done with caution. Moreover, performance of heat exchangers under variable operating conditions can strongly influence efficiency of the complete system. For that reason, it becomes important to develop high fidelity mathematical models allowing evaluation of heat exchangers under modified operating conditions, in high temperature regimes. Prediction of pressure and temperatures drops at the exit of cold and hot sides are important for system-level studies. Paper presents dedicated mathematical model used for evaluation of a plate fin heat exchanger, operating as a part of micro-CHP unit with solid oxide fuel cells.

  8. Investigation of one-dimensional heat flow in a solarflat plate collector with sun tracing system

    Directory of Open Access Journals (Sweden)

    H Samimi Akhijahani

    2016-09-01

    Full Text Available Introduction Drying is one of the most common methods for storing food and agricultural products. During drying process, free water that causes the growth of microorganisms and spoilage of products is removed from the product. There are several methods for drying of agricultural products. one of the most important methods of investment is drying by using sunlight. Iran is situated at 25- 43oE longitude and mean solar radiation is about 4.9 kwh.m-2.d-1. Because of the proper solar radiations in 95% of the agricultural areas in Iran, solar drying is widely used for drying of fruits and vegetables. The use of solar dryer causes saving in energy consumption and processing costs for drying of products in farms and gardens. Several researchers investigated heat transfer and heat flow in dryers. Selection of appropriate method was carried out for drying of agricultural products using heat pump. Experiments were done and mathematical relationships were estimated to obtain correlation parameters between Reynolds number and Nusselt number for the three cases of solar dryer (cabinet, indirect and combination.The best working conditions were determined for three types of solar collectors (flat, finned and corrugated. In this study, the process of heat transfer and heat transfer coefficient of a solar dryer with and without rotation of absorber plate was compared. Materials and Methods The experiments were conducted in Azarshahr, East Azarbayjan province, Iran in September 2014. Newton's law of thermodynamic was used to analyze the working condition of solar absorber. For this purpose the absorber plate was divided into four equal parts. According to the thermal equations and related boundary conditions as well as the relationship between heat transfer coefficient and the temperature gradient, equation 1 for the Nusselet number obtained: 1 Beside the relationship between Nusselt number and heat transfer coefficient is defined as equation 2: 2 Finally

  9. Impact of the filling level on the global heat transfer coefficient of a plate cross section for sorption heat pumps

    Science.gov (United States)

    Giraud, Florine; Hamitouche, Yacine; Vallon, Pierrick; Tremeac, Brice

    2017-02-01

    Compact evaporator like plate heat exchangers can play a significant role in reducing the investment cost of low cooling power sorption systems. However, when water is used as refrigerant, the working pressure is very low and vaporization phenomena are really different than vaporization phenomena occurring at higher pressures. Few studies focus on this subject and there is a lack of knowledge about vaporization (boiling or evaporation) phenomena occurring in compact evaporators at low pressure. The design of such evaporators remain manly empirical. There is thus a need of better characterization of the influence of the driving parameters in order to optimize the evaporator design. The objective of this article is thus to go further in the understanding of phenomena occurring in compact plate-type evaporators. In that goal, an experimental campaign was conducted to study continuously the performance of a smooth plate type evaporator as a function of the filling levels. The influence of the saturation pressure and the secondary fluid temperature on an overall heat transfer coefficient is studied. It is show that there is a dependence of the maximal overall heat transfer coefficient to these parameters. It is also shown that there seems to be a strong dependence between phenomena observed and phenomena that happens before. Thus, dynamic and inertia effects must be taken into account and model developed in absorption configuration cannot be applied for this study.

  10. Enhanced microwave absorbing properties and heat resistance of carbonyl iron by electroless plating Co

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hongyu, E-mail: wanghongyu07010310@163.com; Zhu, Dongmei; Zhou, Wancheng; Luo, Fa

    2015-11-01

    Co coated carbonyl iron particles (Co (CI)) are fabricated through electroless plating method, and the electromagnetic microwave absorbing properties are investigated in the frequencies during 8.2–12.4 GHz. The complex permittivity of CI particles after electroless plating Co is higher than that of raw CI particles due to improvment of the polarization process. Furthermore, according to the XRD and TG results, the Co layer can enhance the heat resistance of CI particles. The bandwidth below −10 dB can reach 3.9 GHz for the Co(CI) absorbent. The results indicate that the electroless plating Co not only enhances the absorbing properties but also improves the heat resistance of CI. - Highlights: • The Co-coated carbonyl iron Co(CI) particles were prepared by electroless plating. • The electromagnetic wave absorbing properties of Co(CI) particles were studied. • The heat treatment on the absorbing property of Co(CI) particles was studied. • The Co(CI) particles have good absorbing property when compared with CI.

  11. Structural Performance of Inconel 625 Superalloy Brazed Joints

    Science.gov (United States)

    Chen, Jianqiang; Demers, Vincent; Cadotte, Eve-Line; Turner, Daniel; Bocher, Philippe

    2017-02-01

    The purpose of this work was to investigate tensile and fatigue behaviors of Inconel 625 superalloy brazed joints after transient liquid-phase bonding process. Brazing was performed in a vacuum furnace using a nickel-based filler metal in a form of paste to join wrought Inconel 625 plates. Mechanical tests were carried out on single-lap joints under various lap distance-to-thickness ratios. The fatigue crack initiation and crack growth modes were examined via metallographic analysis, and the effect of local stress on fatigue life was assessed by finite element simulations. The fatigue results show that fatigue strength and endurance limit increase with overlap distance, leading to a relatively large scatter of results. Fatigue cracks nucleated in the high-stressed region of the weld fillets from brittle eutectic phases or from internal brazing cavities. The present work proposes to rationalize the results by using the local stress at the brazing fillet. When using this local stress, all fatigue-obtained results find themselves on a single S- N curve, providing a design curve for any joint configuration in fatigue solicitation.

  12. Low-Gold-Content Brazing Alloys

    Science.gov (United States)

    Brennan, A.; Mckown, R. D.

    1982-01-01

    Two new alloys for brazing at 1,760 degrees to 1,850 degrees F are stronger and have better gap-filling capability. Alloys have lower gold content than other gold brazes for their temperature range and therefore are far less expensive. They are produced in wire, foil, and powder and are excellent for brazing at temperatures where no suitable alloys existed--especially for step brazing copper.

  13. Natural convective magneto-nanofluid flow and radiative heat transfer past a moving vertical plate

    Directory of Open Access Journals (Sweden)

    S. Das

    2015-03-01

    Full Text Available An investigation of the hydromagnetic boundary layer flow past a moving vertical plate in nanofluids in the presence of a uniform transverse magnetic field and thermal radiation has been carried out. Three different types of water-based nanofluids containing copper, aluminum oxide and titanium dioxide are taken into consideration. The governing equations are solved using Laplace transform technique and the solutions are presented in closed form. The numerical values of nanofluid temperature, velocity, the rate of heat transfer and the shear stress at the plate are presented graphically for several values of the pertinent parameters. The present study finds applications in engineering devices.

  14. Numerical simulation of calcium sulfate (CaSO4) fouling in the plate heat exchanger

    Science.gov (United States)

    Xu, Zhiming; Zhao, Yu; Han, Zhimin; Wang, Jingtao

    2018-01-01

    Plate heat exchanger is a widely used apparatus in the industrial production processes. Through a numerical simulation method, this paper calculates the deposition rate of CaSO4 fouling on heat transfer surfaces of the plate heat exchanger under saturation in the bulk. The effects of CaSO4 concentration in the range 0.7 kg/m3 to 1.5 kg/m3, inlet flow velocity under turbulent flow, and the fluid's inlet temperature from 288 K to 328 K on the deposition rate, removal mass rate and fouling resistance are investigated. The simulation results are compared with the experimental results showing similar trend. The simulation results show that the concentration and the flow velocity affect significantly the fouling characteristics in the plate heat exchanger. The deposition mass rate, removal mass rate, and asymptotic value of fouling resistance all increase with the increase in CaSO4 concentration and the inlet temperature of the hot fluid, while the asymptotic value of fouling resistance decreases with the increasing of inlet flow velocity. The influence of the inlet temperature of cold fluid may be negligible.

  15. Diffusion bonding and brazing of high purity copper for linear collider accelerator structures

    Directory of Open Access Journals (Sweden)

    J. W. Elmer

    2001-05-01

    Full Text Available Diffusion bonding and brazing of high purity copper were investigated to develop procedures for joining precision machined copper components for the Next Linear Collider (NLC. Diffusion bonds were made over a range of temperatures from 400 °C to 1000 °C, under two different loading conditions [3.45 kPa (0.5 psi and 3.45 MPa (500 psi], and on two different diamond machined surface finishes. Brazes were made using pure silver, pure gold, and gold-nickel alloys, and different heating rates produced by both radiation and induction heating. Braze materials were applied by both physical vapor deposition (PVD and conventional braze alloy shims. Results of the diffusion bonding experiments showed that bond strengths very near that of the copper base metal could be made at bonding temperatures of 700 °C or higher at 3.45 MPa bonding pressure. At lower temperatures, only partial strength diffusion bonds could be made. At low bonding pressures (3.45 kPa, full strength bonds were made at temperatures of 800 °C and higher, while no bonding (zero strength was observed at temperatures of 700 °C and lower. Observations of the fracture surfaces of the diffusion bonded samples showed the effects of surface finish on the bonding mechanism. These observations clearly indicate that bonding began by point asperity contact, and flatter surfaces resulted in a higher percentage of bonded area under similar bonding conditions. Results of the brazing experiments indicated that pure silver worked very well for brazing under both conventional and high heating rate scenarios. Similarly, pure silver brazed well for both the PVD layers and the braze alloy shims. The gold and gold-containing brazes had problems, mainly due to the high diffusivity of gold in copper. These problems led to the necessity of overdriving the temperature to ensure melting, the presence of porosity in the joint, and very wide braze joints. Based on the overall findings of this study, a two

  16. Unsteady boundary layer flow and heat transfer of a Casson fluid past an oscillating vertical plate with Newtonian heating.

    Science.gov (United States)

    Hussanan, Abid; Zuki Salleh, Mohd; Tahar, Razman Mat; Khan, Ilyas

    2014-01-01

    In this paper, the heat transfer effect on the unsteady boundary layer flow of a Casson fluid past an infinite oscillating vertical plate with Newtonian heating is investigated. The governing equations are transformed to a systems of linear partial differential equations using appropriate non-dimensional variables. The resulting equations are solved analytically by using the Laplace transform method and the expressions for velocity and temperature are obtained. They satisfy all imposed initial and boundary conditions and reduce to some well-known solutions for Newtonian fluids. Numerical results for velocity, temperature, skin friction and Nusselt number are shown in various graphs and discussed for embedded flow parameters. It is found that velocity decreases as Casson parameters increases and thermal boundary layer thickness increases with increasing Newtonian heating parameter.

  17. Unsteady boundary layer flow and heat transfer of a Casson fluid past an oscillating vertical plate with Newtonian heating.

    Directory of Open Access Journals (Sweden)

    Abid Hussanan

    Full Text Available In this paper, the heat transfer effect on the unsteady boundary layer flow of a Casson fluid past an infinite oscillating vertical plate with Newtonian heating is investigated. The governing equations are transformed to a systems of linear partial differential equations using appropriate non-dimensional variables. The resulting equations are solved analytically by using the Laplace transform method and the expressions for velocity and temperature are obtained. They satisfy all imposed initial and boundary conditions and reduce to some well-known solutions for Newtonian fluids. Numerical results for velocity, temperature, skin friction and Nusselt number are shown in various graphs and discussed for embedded flow parameters. It is found that velocity decreases as Casson parameters increases and thermal boundary layer thickness increases with increasing Newtonian heating parameter.

  18. Modeling and analysis of waves in a heat conducting thermo-elastic plate of elliptical shape

    Directory of Open Access Journals (Sweden)

    R. Selvamani

    Full Text Available Wave propagation in heat conducting thermo elastic plate of elliptical cross-section is studied using the Fourier expansion collocation method based on Suhubi's generalized theory. The equations of motion based on two-dimensional theory of elasticity is applied under the plane strain assumption of generalized thermo elastic plate of elliptical cross-sections composed of homogeneous isotropic material. The frequency equations are obtained by using the boundary conditions along outer and inner surface of elliptical cross-sectional plate using Fourier expansion collocation method. The computed non-dimensional frequency, velocity and quality factor are plotted in dispersion curves for longitudinal and flexural (symmetric and antisymmetric modes of vibrations.

  19. Local heat transfer coefficients during the evaporation of 1,1,1,2-tetrafluoroethane (R-134a in a plate heat exchanger

    Directory of Open Access Journals (Sweden)

    EMILA ŽIVKOVIĆ

    2009-04-01

    Full Text Available The evaporation heat transfer coefficient of the refrigerant R-134a in a vertical plate heat exchanger was investigated experimentally. The area of the plate was divided into several segments along the vertical axis. For each of the segments, the local value of the heat transfer coefficient was calculated and presented as a function of the mean vapor quality in the segment. Owing to the thermocouples installed along the plate surface, it was possible to determine the temperature distribution and vapor quality profile inside the plate. The influences of the mass flux, heat flux, pressure of system and the flow configuration on the heat transfer coefficient were also taken into account and a comparison with literature data was performed.

  20. Magnetohydrodynamic mixed convective slip flow over an inclined porous plate with viscous dissipation and Joule heating

    Directory of Open Access Journals (Sweden)

    S. Das

    2015-06-01

    Full Text Available The combined effects of viscous dissipation and Joule heating on the momentum and thermal transport for the magnetohydrodynamic flow past an inclined plate in both aiding and opposing buoyancy situations have been carried out. The governing non-linear partial differential equations are transformed into a system of coupled non-linear ordinary differential equations using similarity transformations and then solved numerically using the Runge–Kutta fourth order method with shooting technique. Numerical results are obtained for the fluid velocity, temperature as well as the shear stress and the rate of heat transfer at the plate. The results show that there are significant effects of pertinent parameters on the flow fields.

  1. Selected studies of flow maldistribution in a minichannel plate heat exchanger

    Science.gov (United States)

    Dąbrowski, Paweł; Klugmann, Michał; Mikielewicz, Dariusz

    2017-09-01

    Analysis of the state of-the-art in research of minichannel heat exchangers, especially on the topic of flow maldistribution in multiple channels, has been accomplished. Studies on minichannel plate heat exchanger with 51 parallel minichannels with four hydraulic diameters, i.e., 461 μm, 574 μm, 667 μm, and 750 μm have been presented. Flow at the instance of filling the microchannel with water at low flow rates has been visualized. The pressure drop characteristics for single minichannel plate have been presented along with the channels blockage, which occurred in several cases. The impact of the mass flow rate and channels' cross-section dimensions on the flow maldistribution were illustrated.

  2. Silver-hafnium braze alloy

    Science.gov (United States)

    Stephens, Jr., John J.; Hosking, F. Michael; Yost, Frederick G.

    2003-12-16

    A binary allow braze composition has been prepared and used in a bonded article of ceramic-ceramic and ceramic-metal materials. The braze composition comprises greater than approximately 95 wt % silver, greater than approximately 2 wt % hafnium and less than approximately 4.1 wt % hafnium, and less than approximately 0.2 wt % trace elements. The binary braze alloy is used to join a ceramic material to another ceramic material or a ceramic material, such as alumina, quartz, aluminum nitride, silicon nitride, silicon carbide, and mullite, to a metal material, such as iron-based metals, cobalt-based metals, nickel-based metals, molybdenum-based metals, tungsten-based metals, niobium-based metals, and tantalum-based metals. A hermetic bonded article is obtained with a strength greater than 10,000 psi.

  3. The influence of flow maldistribution on the performance of inhomogeneous parallel plate heat exhangers

    DEFF Research Database (Denmark)

    Nielsen, Kaspar Kirstein; Engelbrecht, Kurt; Bahl, Christian R.H.

    2013-01-01

    of 50 random stacks having equal average channel thicknesses with 20 channels each are used to provide a statistical base. The standard deviation of the stacks is varied as are the flow rate (Reynolds number) and the thermal conductivity of the solid heat exchanger material. It is found that the heat...... transfer performance of inhomogeneous stacks of parallel plates may be reduced significantly due to the maldistribution of the fluid flow compared to the ideal homogeneous case. The individual channels experience different flow velocities and this further induces an inter-channel thermal cross talk....

  4. Application of DTM for kerosene-alumina nanofluid flow and heat transfer between two rotating plates

    Science.gov (United States)

    Mahmoodi, M.; Kandelousi, Sh.

    2015-07-01

    In this paper, the differential transformation method (DTM) is applied to solve the governing equations of nanofluid flow and heat transfer between two parallel plates in a rotating system. The working fluid is a kerosene-alumina nanofluid. The influences of viscosity parameter, rotation parameter, nanoparticle volume fraction and Eckert number on the flow and heat transfer characteristics have been investigated. Results indicate that skin friction is a decreasing function of the viscosity and rotation parameters. Also it can be found that the Nusselt number has a direct relationship with the rotation parameter and the nanoparticle volume fraction while it has a reverse relationship with the viscosity parameter and the Eckert number.

  5. Methods for reducing heat losses from flat plate solar collectors: Phase II. Final report, February 1, 1976--August 31, 1977

    Energy Technology Data Exchange (ETDEWEB)

    Hollands, K.G.T.; Raithby, G.D.; Unny, T.E.

    1978-03-01

    Improvements to flat plate solar collectors for heating and cooling of buildings were investigated through two parallel studies. The first study, which deals with the free convective heat loss from V-corrugated absorber plate to a plane glass cover, has shown that, for the same average spacing, the free convective heat loss is greater for a V-corrugated absorber plate than for a plane absorber plate. However, provided the average spacing is large enough, the amount of increase is slight. The second study, which deals with the free convective heat loss in a honeycomb solar collector in which the honeycomb consists of a set of horizontal partitions, or slits, has shown that provided the solar collector is tilted to near vertical, such a honeycomb gives equivalent or superior free convective loss suppression than does a square-celled honeycomb having the same amount of material. Correlation equations for the free convective heat loss are given for both studies.

  6. Development of flat-plate solar collectors for the heating and cooling of buildings: Executive summary

    Science.gov (United States)

    1978-01-01

    An efficient, low cost, flat-plate solar collector was developed. Computer aided mathematical models of the heat process in the collector were used in defining absorber panel configuration; determining insulation thickness; and in selecting the number, spacing, and material of the covers. Prototypes were built and performance tested. Data from simulated operation of the collector are compared with predicted loads from a number of locations to determine the degree of solar utilization.

  7. Monitoring of a flat plate solar thermal field supplying process heat

    OpenAIRE

    Cozzini Marco; Fedrizzi Roberto; Pipiciello Mauro; Söll Robert; Ben Hassine Ilyes; Pietruschka Dirk

    2016-01-01

    The article reports the performance data of a flat plate collector field installed in Austria and supplying process heat to a meat factory, up to a temperature of about 95 °C. The presented data span an entire year, thereby including seasonal effects and allowing for a full characterization of the system performances. Sensor uncertainty is also discussed in detail. Finally, a bin method analysis of the field efficiency is provided. To this purpose, different operating conditions are concisely...

  8. Analytical model of unsteady-state convective heat transfer between the heat carrier and the finite sizes plate adjusted for the thermal relaxation

    Directory of Open Access Journals (Sweden)

    Makarushkin Danila

    2017-01-01

    Full Text Available A hyperbolic boundary value problem of the thermal conduction of a two-dimensional plate with the third kind boundary conditions is formulated. The transient thermal process in the plate is due to the temperature changes of the external medium over time and along the plate length, and also by a multiple step change of the plate surface heat transfer coefficient throughout the transient process. An analytical solution with improved convergence adjusted for thermal relaxation and thermal damping is obtained for the temperature field in the plate.

  9. Large heat and fluid fluxes driven through mid-plate outcrops on ocean crust

    Science.gov (United States)

    Hutnak, M.; Fisher, A. T.; Harris, R.; Stein, C.; Wang, K.; Spinelli, G.; Schindler, M.; Villinger, H.; Silver, E.

    2008-09-01

    Hydrothermal circulation on the sea floor at mid-ocean ridge flanks extracts ~30% of heat from the oceanic lithosphere on a global basis and affects numerous tectonic, magmatic and biogeochemical processes. However, the magnitude, mechanisms and implications of regional-scale fluid and heat flow on mid-ocean ridge flanks are poorly understood. Here we analyse swath-map, seismic and sea-floor heat-flux data to quantify the heat and fluid discharge through a few widely spaced basement outcrops on the Cocos Plate. Heat removed by conduction from a 14,500 square kilometre region of the sea floor is 60-90% lower than that predicted by lithospheric cooling models. This implies that a substantial portion of the heat is extracted by advection, which requires fluid discharge of 4-80×103 litres per second. The heat output of individual discharging outcrops is inferred to be comparable to that from black-smoker vent fields seen on mid-ocean ridges. Our analysis shows that hydrothermal circulation on mid-ocean ridge flanks through widely spaced outcrops can extract a large fraction of lithospheric heat. This circulation requires a very high crustal permeability at a regional scale. Focused flows of warm, nutrient-rich hydrothermal fluid may enhance sub-seafloor microbial habitats and enable direct sampling of these systems.

  10. Weld-brazing - a new joining process. [combination resistance spot welding and brazing of titanium alloys

    Science.gov (United States)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1972-01-01

    A joining process designated weld brazing which combines resistance spot welding and brazing has been developed. Resistance spot welding is used to position and align the parts as well as to establish a suitable faying surface gap for brazing. Fabrication is then completed by capillary flow of the braze alloy into the joint. The process has been used successfully to fabricate Ti-6Al-4V titanium alloy joints using 3003 aluminum braze alloy. Test results obtained on single overlap and hat-stiffened structural specimens show that weld brazed joints are superior in tensile shear, stress rupture, fatigue, and buckling than joint fabricated by spotwelding or brazing. Another attractive feature of the process is that the brazed joints is hermetically sealed by the braze material.

  11. A form of MHD universal equations of unsteady incompressible fluid flow with variable elctroconductivity on heated moving plate

    Directory of Open Access Journals (Sweden)

    Boričić Zoran

    2005-01-01

    Full Text Available This paper deals with laminar, unsteady flow of viscous, incompressible and electro conductive fluid caused by variable motion of flat plate. Fluid electro conductivity is variable. Velocity of the plate is time function. Plate moves in its own plane and in "still" fluid. Present external magnetic filed is perpendicular to the plate. Plate temperature is a function of longitudinal coordinate and time. Viscous dissipation, Joule heat, Hole and polarization effects are neglected. For obtaining of universal equations system general similarity method is used as well as impulse and energy equation of described problem.

  12. Newtonian heating effect on unsteady hydromagnetic Casson fluid flow past a flat plate with heat and mass transfer

    Directory of Open Access Journals (Sweden)

    M. Das

    2015-12-01

    Full Text Available The influence of Newtonian heating on heat and mass transfer in unsteady hydromagnetic flow of a Casson fluid past a vertical plate in the presence of thermal radiation and chemical reaction is studied. The Casson fluid model is used to distinguish the non-Newtonian fluid behavior. The fluid flow is induced due to periodic oscillations of the plate along its length and a uniform transverse magnetic field is applied in a direction which is normal to the direction of fluid flow. The partial differential equations governing the flow, heat, and mass transfer are transformed to non-dimensional form using suitable non-dimensional variables which are then solved analytically by using Laplace transform technique. The numerical values of the fluid velocity, fluid temperature, and species concentration are depicted graphically whereas the values of skin-friction, Nusselt number, and Sherwood number are presented in tabular form. It is noticed that the fluid velocity and temperature decrease with increasing values of Casson parameter while concentration decreases with increasing values of chemical reaction parameter and Schmidt number. Such a fluid flow model has several industrial and medical applications such as in glass manufacturing, paper production, purification of crude oil and study of blood flow in the cardiovascular system.

  13. Wetting and spreading behavior of Ti-based brazing filler on Ti64 substrate

    Science.gov (United States)

    Komolafe, Bolarinwa; Mostafa, Ahmad

    2017-06-01

    In this work, wetting behavior of Ti-20Zr-20Cu-20Ni brazing filler on Ti-6Al-4V substrate was studied using sessile drop technique. Effects of the substrate surface roughness, R a of ~0.40 and 0.08 µm, and heating scheme on wetting and spreading of the filler metal were evaluated. The wetting mechanism was investigated by the combination of cooling technique, thermal, compositional, and microstructural analysis. This was performed using a heat-flux DSC and an SEM equipped with EDS. The degree of wetting was evaluated by measuring the apparent dynamic contact angle between the filler drop and substrate surface and by calculating the drop spread ratio. The surface roughness of the substrate was found to have little or no effect on the final apparent contact angle. The wetting behavior of this system showed a reactive nature, because it involves dissolution of the substrate and formation of interfacial layers. Three heating schemes were used in the current study. While the high heating rate of 6.8 °C s-1 was found to limit the metallurgical reaction between the substrate and the brazing filler, in the low heating rate scheme of 1.7 °C s-1, more intense metallurgical reaction occurred between the brazing filler and the substrate. The high heating rate with soaking scheme is recommended for brazing, because it entails extensive spreading and limited metallurgical reaction between the brazing filler and the substrate.

  14. Prediction and measurement of heat transfer rates for the shock-induced unsteady laminar boundary layer on a flat plate

    Science.gov (United States)

    Cook, W. J.

    1972-01-01

    The unsteady laminar boundary layer induced by the flow-initiating shock wave passing over a flat plate mounted in a shock tube was theoretically and experimentally studied in terms of heat transfer rates to the plate for shock speeds ranging from 1.695 to 7.34 km/sec. The theory presented by Cook and Chapman for the shock-induced unsteady boundary layer on a plate is reviewed with emphasis on unsteady heat transfer. A method of measuring time-dependent heat-transfer rates using thin-film heat-flux gages and an associated data reduction technique are outlined in detail. Particular consideration is given to heat-flux measurement in short-duration ionized shocktube flows. Experimental unsteady plate heat transfer rates obtained in both air and nitrogen using thin-film heat-flux gages generally agree well with theoretical predictions. The experimental results indicate that the theory continues to predict the unsteady boundary layer behavior after the shock wave leaves the trailing edge of the plate even though the theory is strictly applicable only for the time interval in which the shock remains on the plate.

  15. PLATE

    DEFF Research Database (Denmark)

    Kling, Joyce; Hjulmand, Lise-Lotte

    2008-01-01

    the Project in Language Assessment for Teaching in English (PLATE) language professionals from CBS’s Language Center observe teachers and provide feedback using evaluation criteria from the Common European Framework for Reference (CEFR) supplemented by some additional criteria which take the LSP nature......’s level of English is sufficient for the increasing number of courses offered in English each semester. This paper addresses these concerns and describes a pilot project initiated in 2003 at CBS to gauge the overall English language proficiency of those teaching content courses in English. Through...

  16. Heat Transfer on a Flat Plate with Uniform and Step Temperature Distributions

    Science.gov (United States)

    Bahrami, Parviz A.

    2005-01-01

    Heat transfer associated with turbulent flow on a step-heated or cooled section of a flat plate at zero angle of attack with an insulated starting section was computationally modeled using the GASP Navier-Stokes code. The algebraic eddy viscosity model of Baldwin-Lomax and the turbulent two-equation models, the K- model and the Shear Stress Turbulent model (SST), were employed. The variations from uniformity of the imposed experimental temperature profile were incorporated in the computations. The computations yielded satisfactory agreement with the experimental results for all three models. The Baldwin- Lomax model showed the closest agreement in heat transfer, whereas the SST model was higher and the K-omega model was yet higher than the experiments. In addition to the step temperature distribution case, computations were also carried out for a uniformly heated or cooled plate. The SST model showed the closest agreement with the Von Karman analogy, whereas the K-omega model was higher and the Baldwin-Lomax was lower.

  17. Flat plate solar collector for water pre-heating using concentrated solar power (CSP)

    Science.gov (United States)

    Peris, Leonard Sunny; Shekh, Md. Al Amin; Sarker, Imran

    2017-12-01

    Numerous attempt and experimental conduction on different methods to harness energy from renewable sources are being conducted. This study is a contribution to the purpose of harnessing solar energy as a renewable source by using flat plate solar collector medium to preheat water. Basic theory of solar radiation and heat convection in water (working fluid) has been combined with heat conduction process by using copper tubes and aluminum absorber plate in a closed conduit, covered with a glazed through glass medium. By this experimental conduction, a temperature elevation of 35°C in 10 minutes duration which is of 61.58% efficiency range (maximum) has been achieved. The obtained data and experimental findings are validated with the theoretical formulation and an experimental demonstration model. A cost effective and simple form of heat energy extraction method for space heating/power generation has been thoroughly discussed with possible industrial implementation possibilities. Under-developed and developing countries can take this work as an illustration for renewable energy utilization for sustainable energy prospect. Also a full structure based data to derive concentrated solar energy in any geographical location of Bangladesh has been outlined in this study. These research findings can contribute to a large extent for setting up any solar based power plant in Bangladesh irrespective of its installation type.

  18. Joining of molybdenum disilicide to stainless steel using amorphous metal brazes - residual stress analysis

    Energy Technology Data Exchange (ETDEWEB)

    Vaidya, R.U.; Gallegos, D.E.; Kautz, D.D. [Los Alamos National Lab. (United States)

    2007-07-01

    Molybdenum disilicide (MoSi{sub 2})/stainless steel 316 L joints were produced by high temperature brazing using a cobalt-based metallic-glass (METGLAS trademark 2714A). Successful joining was completed in two different ways; either by feeding excess braze into the braze gap upon heating or by constraining the MoSi{sub 2}/stainless steel assembly with an alumina (Al{sub 2}O{sub 3}) fixture during the heating cycle. These steps were necessary to ensure the production of a high quality void free joint. Residual stress measurements were completed on these joints. Indentation results show higher tensile residual stresses in the stainless steel for the joint with the external constraint, in comparison to the unconstrained state. In contrast, the compressive residual stresses in the MoSi{sub 2} (as measured by X-ray diffraction) were lower in the constrained state relative to the unconstrained state. These results and a lack of residual stress balance indicate that the stress state in the braze is significantly different under the two joining conditions and the volume of the braze plays an important role in the development of the residual stresses. Push-out tests carried out on these joints gave higher joint strengths in the unconstrained as compared to the constrained condition. The results of this study have important implications on the selection of the appropriate joining process (use of constraint versus extra braze). (orig.)

  19. A simple method to definethe heat conductivity of a limited plate

    Directory of Open Access Journals (Sweden)

    Evdokimov Andrey Sergeevich

    2014-02-01

    Full Text Available To the present moment there are a lot of ways to define heat conductivity and thermal diffusivity of solid bodies. The schemes of determining heat conductivity, which use transient methods, usually include a heater and a cooler. The sample is placed in between them. The temperature and temperature differential is determined using several thermocouples.The authors present a method of determining the thermal characteristics of a sample in the form of a rectangular plate, allowing to apply only one thermocouple, which leads to a simple analytical expression for thermal diffusivity. The described method provides high-precision determination of thermal diffusivity of the body of small size and with the accuracy sufficient for practice — conductivity coefficient. The method uses a simple mathematical model and minimal hardware resources compared to other methods. The exception is the heat-insulating materials. The determination of their thermal conductivity using this method can lead to poor accuracy.

  20. Development of flat-plate solar collectors for the heating and cooling of buildings

    Science.gov (United States)

    Ramsey, J. W.; Borzoni, J. T.; Holland, T. H.

    1975-01-01

    The relevant design parameters in the fabrication of a solar collector for heating liquids were examined. The objective was to design, fabricate, and test a low-cost, flat-plate solar collector with high collection efficiency, high durability, and requiring little maintenance. Computer-aided math models of the heat transfer processes in the collector assisted in the design. The preferred physical design parameters were determined from a heat transfer standpoint and the absorber panel configuration, the surface treatment of the absorber panel, the type and thickness of insulation, and the number, spacing and material of the covers were defined. Variations of this configuration were identified, prototypes built, and performance tests performed using a solar simulator. Simulated operation of the baseline collector configuration was combined with insolation data for a number of locations and compared with a predicted load to determine the degree of solar utilization.

  1. Three-Dimensional Numerical Simulation of Plate Forming by Line Heating

    DEFF Research Database (Denmark)

    Clausen, Henrik Bisgaard

    1999-01-01

    Line Heating is the process of forming (steel) plates into shape by means of localised heating often along a line. Though any focussed heat source will do, the inexpensive and widely available oxyacettylene gas torch is commonly applied in ship production.Over the years, many researchers have...... addressed the problem of simulating the process, and although very few have been successful in gaining accurate results valuable information about the mechanics have been derived. However, the increasing power of computers now allows for numerical simulations of the forming process using a three......-dimensional thermo-mechanical model. Although very few have been successful in gaining accurate results valuable information about the mechanics has been derived. However, the increasing power of computers now allows for numerical simulations of the forming process using a three-dimensional thermo-mechanical model....

  2. A comparison of micro-structured flat-plate and cross-cut heat sinks for thermoelectric generation application

    DEFF Research Database (Denmark)

    Rezania, Alireza; Rosendahl, L. A.

    2015-01-01

    Heat sink configuration has strong impact on net power output from thermoelectric generators (TEGs). A weak cooling strategy can even cause negative net power output from the thermoelectric device. However, the net power output can be significantly improved by optimal design of the heat sink....... In this study, a micro-structured plate-fin heat sink is compared to a modified design of cross-cut heat sink applied to TEGs over a range of temperatures and thermal conductivities. The particular focus of this study is to explore the net power output from the TEG module. The three-dimensional governing......-fin heat sink is higher, while the TEG with cross-cut heat sink has higher maximum net power output at high flow inlet velocity. The maximum net power output is equal in the TEGs with plate-fin heat sink and cross-cut heat sink....

  3. Natural Convection Flow along an Isothermal Vertical Flat Plate with Temperature Dependent Viscosity and Heat Generation

    Directory of Open Access Journals (Sweden)

    Md. Mamun Molla

    2014-01-01

    Full Text Available The purpose of this study is to investigate the natural convection laminar flow along an isothermal vertical flat plate immersed in a fluid with viscosity which is the exponential function of fluid temperature in presence of internal heat generation. The governing boundary layer equations are transformed into a nondimensional form and the resulting nonlinear system of partial differential equations is reduced to a convenient form which are solved numerically using an efficient marching order implicit finite difference method with double sweep technique. Numerical results are presented in terms of the velocity and temperature distribution of the fluid as well as the heat transfer characteristics, namely, the wall shear stress and the local and average rate of heat transfer in terms of the local skin-friction coefficient, the local and average Nusselt number for a wide range of the viscosity-variation parameter, heat generation parameter, and the Rayleigh number. Increasing viscosity variation parameter and Rayleigh number lead to increasing the local and average Nusselt number and decreasing the wall shear stress. Wall shear stress and the rate of heat transfer decreased due to the increase of heat generation.

  4. A Prototype Flux-Plate Heat-Flow Sensor for Venus Surface Heat-Flow Determinations

    Science.gov (United States)

    Morgan, Paul; Reyes, Celso; Smrekar, Suzanne E.

    2005-01-01

    Venus is the most Earth-like planet in the Solar System in terms of size, and the densities of the two planets are almost identical when selfcompression of the two planets is taken into account. Venus is the closest planet to Earth, and the simplest interpretation of their similar densities is that their bulk compositions are almost identical. Models of the thermal evolution of Venus predict interior temperatures very similar to those indicated for the regions of Earth subject to solid-state convection, but even global analyses of the coarse Pioneer Venus elevation data suggest Venus does not lose heat by the same primary heat loss mechanism as Earth, i.e., seafloor spreading. The comparative paucity of impact craters on Venus has been interpreted as evidence for relatively recent resurfacing of the planet associated with widespread volcanic and tectonic activity. The difference in the gross tectonic styles of Venus and Earth, and the origins of some of the enigmatic volcano-tectonic features on Venus, such as the coronae, appear to be intrinsically related to Venus heat loss mechanism(s). An important parameter in understanding Venus geological evolution, therefore, is its present surface heat flow. Before the complications of survival in the hostile Venus surface environment were tackled, a prototype fluxplate heat-flow sensor was built and tested for use under synthetic stable terrestrial surface conditions. The design parameters for this prototype were that it should operate on a conforming (sand) surface, with a small, self-contained power and recording system, capable of operating without servicing for at least several days. The precision and accuracy of the system should be < 5 mW/sq m. Additional information is included in the original extended abstract.

  5. Scalings for unsteady natural convection boundary layers on an evenly heated plate with time-dependent heating flux

    Science.gov (United States)

    Lin, Wenxian; Armfield, S. W.

    2013-12-01

    It is of fundamental significance, especially with regard to application, to fully understand the flow behavior of unsteady natural convection boundary layers on a vertical plate heated by a time-dependent heat flux. Such an understanding is currently scarce. In this paper, the scaling analysis by Lin et al. [Phys. Rev. E 79, 066313 (2009), 10.1103/PhysRevE.79.066313] using a simple three-region structure for the unsteady natural convection boundary layer of a homogeneous Newtonian fluid with Pr >1 under isothermal heating was substantially extended for the case when the heating is due to a time-varying sinusoidal heat flux. A series of scalings was developed for the thermal boundary thickness, the plate temperature, the viscous boundary thicknesses, and the maximum vertical velocity within the boundary layer, which are the major parameters representing the flow behavior, in terms of the governing parameters of the flow, i.e., the Rayleigh number Ra, the Prandtl number Pr, and the dimensionless natural frequency fn of the time-varying sinusoidal heat flux, at the start-up stage, at the transition time scale which represents the ending of the start-up stage and the beginning of the transitional stage of the boundary-layer development, and at the quasi-steady stage. These scalings were validated by comparison to 10 full numerical solutions of the governing equations with Ra, Pr, and fn in the ranges 106≤Ra≤109, 3≤Pr≤100, and 0.01≤fn≤0.1 and were shown in general to provide an accurate description of the flow at different development stages, except for high-Pr runs in which a further, although weak, Pr dependence is present, which cannot be accurately predicted by the current scaling analysis using the simple three-region structure, attributed to the non-boundary-layer nature of the velocity field with high-Pr fluids. Some scalings at the transition time scale and at the quasi-steady stage also produce noticeable deviations from the numerical results when

  6. Enhance heat transfer in the channel with V-shaped wavy lower plate using liquid nanofluids

    Directory of Open Access Journals (Sweden)

    Azher M. Abed

    2015-03-01

    Full Text Available The heat transfer and flow characteristics in corrugated with V-shape lower plate using nanofluids are numerically studied. The computations are performed on uniform heat flux over a range of Reynolds number (Re 8000–20,000. The governing equations are numerically solved in the domain by a finite volume method (FVM using the k–ε standard turbulent model. Studies are carried out for different types of nanoparticles Al2O3,CuO, SiO2 and ZnO with different volume fractions in the range of 0–4%. Three different types of base fluid (water, glycerin, ethylene glycol are also examined. Results indicated that the average Nusselt number for nanofluids is greater than that of the base liquid. The SiO2 nanofluid yields the best heat transfer enhancement among all other type of nanofluids. Heat transfer enhancement increase with increases the volumetric concentration, but it is accompanied by increasing pressure drop values. Moreover, the average Nusselt number increases with an increase in Reynolds number and volume concentration. The SiO2–glycerin nanofluid has the highest Nusselt number compared with other base fluids. The present study shows that these V-shaped wavy channels have advantages by using nanofluids and thus serve as promising candidates for incorporation into efficient heat transfer devices.

  7. Natural convection of nanofluids over a convectively heated vertical plate embedded in a porous medium

    Energy Technology Data Exchange (ETDEWEB)

    Ghalambaz, M.; Noghrehabadi, A.; Ghanbarzadeh, A., E-mail: m.ghalambaz@gmail.com, E-mail: ghanbarzadeh.a@scu.ac.ir [Department of Mechanical Engineering, Shahid Chamran University of Ahvaz, Ahvaz (Iran, Islamic Republic of)

    2014-04-15

    In this paper, the natural convective flow of nanofluids over a convectively heated vertical plate in a saturated Darcy porous medium is studied numerically. The governing equations are transformed into a set of ordinary differential equations by using appropriate similarity variables, and they are numerically solved using the fourth-order Runge-Kutta method associated with the Gauss-Newton method. The effects of parametric variation of the Brownian motion parameter (Nb), thermophoresis parameter (Nt) and the convective heating parameter (Nc) on the boundary layer profiles are investigated. Furthermore, the variation of the reduced Nusselt number and reduced Sherwood number, as important parameters of heat and mass transfer, as a function of the Brownian motion, thermophoresis and convective heating parameters is discussed in detail. The results show that the thickness of the concentration profiles is much lower than the temperature and velocity profiles. For low values of the convective heating parameter (Nc), as the Brownian motion parameter increases, the non-dimensional wall temperature increases. However, for high values of Nc, the effect of the Brownian motion parameter on the non-dimensional wall temperature is not significant. As the Brownian motion parameter increases, the reduced Sherwood number increases and the reduced Nusselt number decreases. (author)

  8. The influence of heat treatment by annealing on clad plates residual stresses

    Directory of Open Access Journals (Sweden)

    B. Mateša

    2011-10-01

    Full Text Available The influence of applied clad procedure as well as heat treatment by annealing (650 °C/2h on level and nature of residual stresses was researched. Three clad procedures are used i.e. hot rolling, submerged arc welding (SAW with strip electrode and explosion welding. The relaxed deformation measurement on clad plate surfaces was performed by applying centre-hole drilling method using special measuring electrical resistance strain gauges (rosettes. After performed measuring, size and nature of residual stresses were determined using analytical method. Depending of residual stresses on depth of drilled blind-hole is studied.

  9. Monitoring of a flat plate solar thermal field supplying process heat

    Directory of Open Access Journals (Sweden)

    Cozzini Marco

    2016-01-01

    Full Text Available The article reports the performance data of a flat plate collector field installed in Austria and supplying process heat to a meat factory, up to a temperature of about 95 °C. The presented data span an entire year, thereby including seasonal effects and allowing for a full characterization of the system performances. Sensor uncertainty is also discussed in detail. Finally, a bin method analysis of the field efficiency is provided. To this purpose, different operating conditions are concisely represented by the so-called reduced temperature, typically used in solar collector applications.

  10. Solution of the two- dimensional heat equation for a rectangular plate

    Directory of Open Access Journals (Sweden)

    Nurcan BAYKUŞ SAVAŞANERİL

    2015-11-01

    Full Text Available Laplace equation is a fundamental equation of applied mathematics. Important phenomena in engineering and physics, such as steady-state temperature distribution, electrostatic potential and fluid flow, are modeled by means of this equation. The Laplace equation which satisfies boundary values is known as the Dirichlet problem. The solutions to the Dirichlet problem form one of the most celebrated topics in the area of applied mathematics. In this study, a novel method is presented for the solution of two-dimensional heat equation for a rectangular plate. In this alternative method, the solution function of the problem is based on the Green function, and therefore on elliptic functions.

  11. Numerical model of a thermoelectric generator with compact plate-fin heat exchanger for high temperature PEM fuel cell exhaust heat recovery

    DEFF Research Database (Denmark)

    Xin, Gao; Andreasen, Søren Juhl; Chen, Min

    2012-01-01

    This paper presents a numerical model of an exhaust heat recovery system for a high temperature polymer electrolyte membrane fuel cell (HTPEMFC) stack. The system is designed as thermoelectric generators (TEGs) sandwiched in the walls of a compact plate-fin heat exchanger. Its model is based...

  12. Fluxless Brazing of Large Structural Panels

    Science.gov (United States)

    Beuyukian, C. S.

    1982-01-01

    Fluxless brazing is used in fabricating aluminum structural panels that withstand high internal pressure. Aluminum sheet of structural thickness with 4045 aluminum/silicon-braze-alloy cladding is brazed to corrugated "fin stock" having channels 0.001 inch (0.03mm) high by same width. Process is carried out in an inert (argon) atmosphere in a retort furnace. Filler bars are used in some channels to prevent fin stock from collapsing as pressure is applied.

  13. Magnetohydrodynamic free convection heat and mass transfer of a heat generating fluid past an impulsively started infinite vertical porous plate with Hall current and radiation absorption

    Energy Technology Data Exchange (ETDEWEB)

    Kinyanjui, M.; Kwanza, J.K.; Uppal, S.M. [Jomo Kenyatta University of Agriculture and Technology, Nairobi (Cayman Islands). Dept. of Mathematics and Statistics

    2001-05-01

    Simultaneous heat and mass transfer in unsteady free convection flow with radiation absorption past an impulsively started infinite vertical porous plate subjected to a strong magnetic field is presented. The governing equations for the problem are solved by a finite difference scheme. The influence of the various parameters on the convectively cooled or convectively heated plate in the laminar boundary layer are considered. An analysis of the effects of the parameters on the concentration, velocity and temperature profiles, as well as skin friction and the rates of mass and heat transfer, is done with the aid of graphs and tables. (author)

  14. Real-time simulation of thermal stresses and creep in plates subjected to transient heat input

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Jacobsen, Torben Krogsdal; Hansen, P.N.

    1997-01-01

    -difference approach. It applies a general formulation which takes into account nonconstant material properties (e.g. temperature, material, or time dependency), heat-transfer coefficients, and creep. The temperature calculation applies a one-dimensional numerical model, whereas the stress analysis is semi......This paper presents a novel numerical technique for solving the temperature and stress fields in a plate subjected to arbitrarily varying transient boundary conditions (transient temperature and heat-flux variations) on a surface. The numerical method is based on the control-volume finite......-two-dimensional. Both plane stress and plane strain conditions are considered as extreme cases. It is shown that, by using the developed numerical technique, very fast real-time simulations can be performed. The method has proved its applicability in e.g. high-pressure die-casting, and applications to this industrial...

  15. Design of plate directional heat transmission structure based on layered thermal metamaterials

    Science.gov (United States)

    Sun, L. K.; Yu, Z. F.; Huang, J.

    2016-02-01

    Invisibility cloaks based on transformation optics are often closed structures; however, such a structure limits the kinds of objects that can be placed in the cloak. In this work, we adopt a transformation thermodynamics approach to design an "open cloak", called a plate directional heat transmission structure, which is capable of guiding heat fluxes to the flank region of the metamaterial device. The most fascinating and unique feature of the device is that the lower surface can remain at a lower temperature compared with the SiO2 aerogel thermal insulation material. Our results are expected to markedly enhance capabilities in thermal protection, thermal-energy utilization, and domains beyond. In addition to the theoretical analysis, the present design is demonstrated in numerical simulations based on finite element calculations.

  16. Multi-objective optimization of a plate and frame heat exchanger via genetic algorithm

    Science.gov (United States)

    Najafi, Hamidreza; Najafi, Behzad

    2010-06-01

    In the present paper, a plate and frame heat exchanger is considered. Multi-objective optimization using genetic algorithm is developed in order to obtain a set of geometric design parameters, which lead to minimum pressure drop and the maximum overall heat transfer coefficient. Vividly, considered objective functions are conflicting and no single solution can satisfy both objectives simultaneously. Multi-objective optimization procedure yields a set of optimal solutions, called Pareto front, each of which is a trade-off between objectives and can be selected by the user, regarding the application and the project’s limits. The presented work takes care of numerous geometric parameters in the presence of logical constraints. A sensitivity analysis is also carried out to study the effects of different geometric parameters on the considered objective functions. Modeling the system and implementing the multi-objective optimization via genetic algorithm has been performed by MATLAB.

  17. Design of plate directional heat transmission structure based on layered thermal metamaterials

    Energy Technology Data Exchange (ETDEWEB)

    Sun, L. K.; Yu, Z. F.; Huang, J., E-mail: slk-0-1999@163.com [China Aerodynamics Research and Development Center, Mianyang 621000 (China)

    2016-02-15

    Invisibility cloaks based on transformation optics are often closed structures; however, such a structure limits the kinds of objects that can be placed in the cloak. In this work, we adopt a transformation thermodynamics approach to design an “open cloak”, called a plate directional heat transmission structure, which is capable of guiding heat fluxes to the flank region of the metamaterial device. The most fascinating and unique feature of the device is that the lower surface can remain at a lower temperature compared with the SiO{sub 2} aerogel thermal insulation material. Our results are expected to markedly enhance capabilities in thermal protection, thermal-energy utilization, and domains beyond. In addition to the theoretical analysis, the present design is demonstrated in numerical simulations based on finite element calculations.

  18. The influence of distance between heat sources in hybrid welded plate on fusion zone geometry

    Directory of Open Access Journals (Sweden)

    W. Piekarska

    2011-04-01

    Full Text Available Results of numerical analysis into temperature field in hybrid laser-arc welding process with motion of liquid material taken intoaccount are presented in this study. On the basis of obtained results the influence of the distance between the arc foot point and the laserbeam focal point on the shape and size of fusion zone in hybrid butt welded plate. Temperature field was calculated on the basis ofsolution of transient heat transfer equation. The solution of Navier-Stokes equation allowed for simulation of fluid flow in the fusion zone.Fuzzy solidification front was assumed in calculations with linear approximation of solid fraction in solid-liquid region where liquidmaterial flow through porous medium is taken into consideration. Numerical solution algorithms were developed for three-dimensionalproblem. Established numerical model of hybrid welding process takes into account different electric arc and laser beam heat sourcespower distributions.

  19. Design of plate directional heat transmission structure based on layered thermal metamaterials

    Directory of Open Access Journals (Sweden)

    L. K. Sun

    2016-02-01

    Full Text Available Invisibility cloaks based on transformation optics are often closed structures; however, such a structure limits the kinds of objects that can be placed in the cloak. In this work, we adopt a transformation thermodynamics approach to design an “open cloak”, called a plate directional heat transmission structure, which is capable of guiding heat fluxes to the flank region of the metamaterial device. The most fascinating and unique feature of the device is that the lower surface can remain at a lower temperature compared with the SiO2 aerogel thermal insulation material. Our results are expected to markedly enhance capabilities in thermal protection, thermal-energy utilization, and domains beyond. In addition to the theoretical analysis, the present design is demonstrated in numerical simulations based on finite element calculations.

  20. Numerical simulation of a plate-fin heat exchanger with offset fins using porous media approach

    Science.gov (United States)

    Juan, Du; Hai-Tao, Zhao

    2017-09-01

    In this paper, the study was focused on a double flow plate-fin heat exchanger (PFHE) whose heat transfer element was offset staggered fin. Numerical simulations have been carried out to investigate the thermodynamic characteristics of a full-size PFHE via the porous media approach. Based on the numerical model, the effects of the dynamic viscosity and the locations of the inlet and outlet tubes on flow distribution and pressure drop of the PFHE were studied. The results showed that flow distribution of the PFHE was improved by increasing the dynamic viscosity. Therefore, the relationship between flow distribution and pressure drop was analyzed under various inlet velocity, and a correlation among flow distribution, pressure drop, and Reynolds number was derived. Finally, the middle-based strategy was proposed and numerically verified to improve flow distribution of the PFHE.

  1. Armor plate protection for the Doublet III vacuum vessel for neutral beam heating

    Energy Technology Data Exchange (ETDEWEB)

    Colleraine, A.P.; Kamperschroer, J.H.; Pipkins, J.F.

    1979-10-01

    The design of vacuum vessel armor plate for neutral beam systems presents a number of challenges to the engineer. Heat fluxes of several hundred watts/cm/sup 2/ must be handled on a routine basis during normal plasma operations, and a factor of ten increase in these fluxes can occur during plasma disruptions. At the present time, a graphite tile system appears to be the best candidate for such a situation. Heat fluxes in excess of 4 kW/cm/sup 2/ can be routinely sustained and the material sputtered or evaporated from the surface has a low atomic number. The system proposed for Doublet III will provide valuable data for the designers of future fusion reactors and will also provide proof-of-principle demonstrations for such machines as TFTR and JET.

  2. Multi-objective optimization of a plate and frame heat exchanger via genetic algorithm

    Energy Technology Data Exchange (ETDEWEB)

    Najafi, Hamidreza; Najafi, Behzad [K. N. Toosi University of Technology, Department of Mechanical Engineering, Tehran (Iran)

    2010-06-15

    In the present paper, a plate and frame heat exchanger is considered. Multi-objective optimization using genetic algorithm is developed in order to obtain a set of geometric design parameters, which lead to minimum pressure drop and the maximum overall heat transfer coefficient. Vividly, considered objective functions are conflicting and no single solution can satisfy both objectives simultaneously. Multi-objective optimization procedure yields a set of optimal solutions, called Pareto front, each of which is a trade-off between objectives and can be selected by the user, regarding the application and the project's limits. The presented work takes care of numerous geometric parameters in the presence of logical constraints. A sensitivity analysis is also carried out to study the effects of different geometric parameters on the considered objective functions. Modeling the system and implementing the multi-objective optimization via genetic algorithm has been performed by MATLAB. (orig.)

  3. Strength of vacuum brazed joints for repair; Haallfasthet hos reparationer utfoerda med vakuumloedning

    Energy Technology Data Exchange (ETDEWEB)

    Berglin, Leif [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-04-01

    Strength data are missing for braze joints. Repaired components cannot fully make use of the strength of the braze, and lifetime will be underestimated. The goal of the project was to generate material data to be able to prolong the lifetime of the components. Two different material combinations were tested, 12% Chromium steel brazed with BNi-2, and a nickel base alloy, IN792 brazed with BNi-5. Tensile testing at room temperature and elevated temperature was performed in the project. Target group is purchasers and suppliers of repaired components. A tensile test specimen with butt joint was developed in the project. The used test specimen worked well for the 12% Chromium steel. The results from testing show that proof stress and tensile strength are strongly depending on the joint gap, particularly at room temperature. High strength, close to base material strength, was achieved with joint gaps smaller than 50{mu}m. For wider joint gaps, strength was lower. Strength was approximately 25% of base material strength for joint gaps over 100{mu}m. The results can be explained by changes in microstructure. Joint gaps wider than 50{mu}m showed evidence of two-phase structure. At 500 deg C, the results also showed a connection between joint gap, microstructure and strength. The generated strength data can be used for calculations of lifetime for repaired components. Two different process errors were discovered in the manufacturing process of the brazed IN792 test specimens. The generated material data are therefor erroneous. The reason for this was two manufacturing errors. The tack welding was done with too high heat input. The surfaces of the joint gap became oxidised and the oxide hindered wetting of the braze. The second reason was that the brazing was done without the prescribed hold time at maximum temperature. The melting of the braze was therefor not completed when cooling started. As a result, the strength of the IN792 specimens was low at both temperatures.

  4. Cadmium hazard in silver brazing.

    Science.gov (United States)

    Gan, S L; Tan, S H; Pinnagoda, J; Tan, K T

    1995-03-01

    This study evaluates the usage of cadmium-containing silver brazing alloys in Singapore and the potential cadmium hazard from its use. Of the 137 factories which responded to the survey questionnaire, only 28 (20.4%) carried out brazing. Of these, only 7 factories used cadmium-containing filler alloys. One hundred and six out of 123 workers from one of these factories had cadmium-in-blood concentrations exceeding 10 mcg/l. Thirty-one (29.2%) of the workers with excessive cadmium absorption had urinary beta-2 microglobulin levels exceeding 28 mcg/g creat. Workers in the other factories who were intermittently exposed had cadmium-in-blood concentrations of 10 mcg/l and below.

  5. Brazing Alloys Indicate Turbomachinery Temperatures

    Science.gov (United States)

    Schlaff, J. W.

    1985-01-01

    Foils serve as consumable thermometers. Stainless-steel tab with circular window holds brazing-foil sample in place. Tab tacked to object to be tested with capacitive-discharge spot welder operating in range 10 + 1 joules. After measurements, tabs and samples chiseled off, leaving tested object fairly well intact. Technique used on objects made of alloys with iron, nickel, or cobalt as principal ingredients.

  6. Weld-brazing of titanium. [resistance spot welding combined with brazing

    Science.gov (United States)

    Bales, T. T.; Royster, D. M.; Arnold, W. E., Jr.

    1973-01-01

    A joining process, designated weld-brazing, which combines resistance spot-welding and brazing has been developed at the NASA Langley Research Center. Resistance spot-welding is employed to position and aline the parts and to establish a suitable faying surface gap for brazing and contributes to the integrity of the joint. Brazing enhances the properties of the joint and reduces the stress concentrations normally associated with spotwelds. Ti-6Al-4V titanium alloy joints have been fabricated using 3003 aluminum braze both in a vaccum furnace and in a retort containing an inert gas environment.

  7. Attempts of Thermal Imaging Camera Usage in Estimations of the Convective Heat Loss From a Vertical Plate

    Directory of Open Access Journals (Sweden)

    Denda Hubert

    2014-01-01

    Full Text Available In this paper a new method for determining heat transfer coefficients using a gradient method has been developed. To verify accuracy of the proposed method vertical isothermal heating plate with natural convection mechanism has been examined. This configuration was deliberately chosen, because of the fact that such case is historically the earliest and most thoroughly studied and its rich scientific documentation – the most reliable. New method is based on temperature field visualization made in perpendicular plane to the heating surface of the plate using infrared camera. Because the camera does not record temperature of air itself but the surface only, therefore plastic mesh with low thermal conductivity has been used as a detector. Temperature of each mesh cell, placed perpendicular to the vertical heating surface and rinsed with convection stream of heated air could be already recorded by infrared camera. In the same time using IR camera surface of heating plate has been measured. By numerical processing of the results matrix temperature gradient on the surface ∂T/∂x │ x=0, local heat transfer coefficients αy, and local values of Nusselt number Nuy, can be calculated. After integration the average Nusselt number for entire plate can be calculated. Obtained relation characteristic numbers Nu = 0.647 Ra 0.236 (R2 = 0.943, has a good correlation with literature reports and proves usefulness of the method.

  8. Feasibility study of fluxless brazing cemented carbides to steel

    Science.gov (United States)

    Tillmann, W.; Sievers, N.

    2017-03-01

    One of the most important brazing processes is the joints between cemented carbides and steel for the tool industry such as in rotary drill hammers or saw blades. Even though this technique has already been used for several decades, defects in the joint can still occur and lead to quality loss. Mostly, the joining process is facilitated by induction heating and the use of a flux to enhance the wetting of the filler alloy on the surface of the steel and cemented carbide in an ambient atmosphere. However, although the use of flux enables successful joining, it also generates voids within the joint, which reduces the strength of the connection while the chemicals within the flux are toxic and polluting. In this feasibility study, a fluxless brazing process is used to examine the joint between cemented carbides and steel for the first time. For this, ultrasound is applied during induction heating to enable the wetting between the liquid filler metal and the surfaces of the cemented carbide and steel. The ultrasound generates cavitations within the liquid filler metal, which remove the oxides from the surface. Several filler metals such as a silver based alloy Ag449, pure Zn, and an AlSi-alloy were used to reduce the brazing temperature and to lower the thermal residual stresses within the joint. As a result, every filler metal successfully wetted both materials and led to a dense connection. The ultrasound has to be applied carefully to prevent a damage of the cemented carbide. In this regard, it was observed that single grains of the cemented carbide broke out and remained in the joint. This positive result of brazing cemented carbides to steel without a flux but using ultrasound, allows future studies to focus on the shear strength of these joints as well as the behavior of the thermally induced residual stresses.

  9. Modeling the dynamic operation of a small fin plate heat exchanger – parametric analysis

    Directory of Open Access Journals (Sweden)

    Motyliński Konrad

    2015-09-01

    Full Text Available Given its high efficiency, low emissions and multiple fuelling options, the solid oxide fuel cells (SOFC offer a promising alternative for stationary power generators, especially while engaged in micro-combined heat and power (μ-CHP units. Despite the fact that the fuel cells are a key component in such power systems, other auxiliaries of the system can play a critical role and therefore require a significant attention. Since SOFC uses a ceramic material as an electrolyte, the high operating temperature (typically of the order of 700–900 °C is required to achieve sufficient performance. For that reason both the fuel and the oxidant have to be preheated before entering the SOFC stack. Hot gases exiting the fuel cell stack transport substantial amount of energy which has to be partly recovered for preheating streams entering the stack and for heating purposes. Effective thermal integration of the μ-CHP can be achieved only when proper technical measures are used. The ability of efficiently preheating the streams of oxidant and fuel relies on heat exchangers which are present in all possible configurations of power system with solid oxide fuel cells. In this work a compact, fin plate heat exchanger operating in the high temperature regime was under consideration. Dynamic model was proposed for investigation of its performance under the transitional states of the fuel cell system. Heat exchanger was simulated using commercial modeling software. The model includes key geometrical and functional parameters. The working conditions of the power unit with SOFC vary due to the several factors, such as load changes, heating and cooling procedures of the stack and others. These issues affect parameters of the incoming streams to the heat exchanger. The mathematical model of the heat exchanger is based on a set of equations which are simultaneously solved in the iterative process. It enables to define conditions in the outlets of both the hot and the

  10. Convective heat transfer for a gaseous slip flow in micropipe and parallel-plate microchannel with uniform wall heat flux: effect of axial heat conduction

    Science.gov (United States)

    Haddout, Y.; Essaghir, E.; Oubarra, A.; Lahjomri, J.

    2017-12-01

    Thermally developing laminar slip flow through a micropipe and a parallel plate microchannel, with axial heat conduction and uniform wall heat flux, is studied analytically by using a powerful method of self-adjoint formalism. This method results from a decomposition of the elliptic energy equation into a system of two first-order partial differential equations. The advantage of this method over other methods, resides in the fact that the decomposition procedure leads to a selfadjoint problem although the initial problem is apparently not a self-adjoint one. The solution is an extension of prior studies and considers a first order slip model boundary conditions at the fluid-wall interface. The analytical expressions for the developing temperature and local Nusselt number in the thermal entrance region are obtained in the general case. Therefore, the solution obtained could be extended easily to any hydrodynamically developed flow and arbitrary heat flux distribution. The analytical results obtained are compared for select simplified cases with available numerical calculations and they both agree. The results show that the heat transfer characteristics of flow in the thermal entrance region are strongly influenced by the axial heat conduction and rarefaction effects which are respectively characterized by Péclet and Knudsen numbers.

  11. Forced air heat sink apparatus

    Science.gov (United States)

    Rippel, Wally E. (Inventor)

    1989-01-01

    A high efficiency forced air heat sink assembly employs a split feed transverse flow configuration to minimize the length of the air flow path through at least two separated fin structures. Different embodiments use different fin structure material configurations including honeycomb, corrugated and serpentine. Each such embodiment uses a thermally conductive plate having opposed exterior surfaces; one for receiving a component to be cooled and one for receiving the fin structures. The serpentine structured fin embodiment employs a plurality of fin supports extending from the plate and forming a plurality of channels for receiving the fin structures. A high thermal conductivity bondant, such as metal-filled epoxy, may be used to bond the fin structures to either the plate or the fin supports. Dip brazing and soldering may also be employed depending upon the materials selected.

  12. Analytical Model of Cyclic Heat Exchange of the Plate of Finite Sizes Adjusted for the Thermal Relaxation

    Science.gov (United States)

    Kirsanov, Yu A.; Makarushkin, D. V.; Yudakhin, A. E.; Kirsanov, A. Yu

    2017-11-01

    The hyperbolic boundary value problem of heat conduction in a two-dimensional rectangular plate with the third kind boundary conditions was formulated. The model of transient thermal processes in the body takes into account changes in time and along the flow direction of the ambient temperature. An analytical solution was obtained for the temperature field in the plate, adjusted for the phenomena of thermal relaxation and thermal damping.

  13. A screening method for the optimal selection of plate heat exchanger configurations

    Directory of Open Access Journals (Sweden)

    Pinto J.M.

    2002-01-01

    Full Text Available An optimization method for determining the best configuration(s of gasketed plate heat exchangers is presented. The objective is to select the configuration(s with the minimum heat transfer area that still satisfies constraints on the number of channels, the pressure drop of both fluids, the channel flow velocities and the exchanger thermal effectiveness. The configuration of the exchanger is defined by six parameters, which are as follows: the number of channels, the numbers of passes on each side, the fluid locations, the feed positions and the type of flow in the channels. The resulting configuration optimization problem is formulated as the minimization of the exchanger heat transfer area and a screening procedure is proposed for its solution. In this procedure, subsets of constraints are successively applied to eliminate infeasible and nonoptimal solutions. Examples show that the optimization method is able to successfully determine a set of optimal configurations with a minimum number of exchanger evaluations. Approximately 5 % of the pressure drop and channel velocity calculations and 1 % of the thermal simulations are required for the solution.

  14. Thermal-economic multi-objective optimization of plate fin heat exchanger using genetic algorithm

    Energy Technology Data Exchange (ETDEWEB)

    Sanaye, Sepehr; Hajabdollahi, Hassan [Energy Systems Improvement Laboratory (ESIL), Department of Mechanical Engineering, Iran University of Science and Technology (IUST) (Iran)

    2010-06-15

    Thermal modeling and optimal design of compact heat exchangers are presented in this paper. {epsilon}NTU method was applied to estimate the heat exchanger pressure drop and effectiveness. Fin pitch, fin height, fin offset length, cold stream flow length, no-flow length and hot stream flow length were considered as six design parameters. Fast and elitist non-dominated sorting genetic-algorithm (NSGA-II) was applied to obtain the maximum effectiveness and the minimum total annual cost (sum of investment and operation costs) as two objective functions. The results of optimal designs were a set of multiple optimum solutions, called 'Pareto optimal solutions'. The sensitivity analysis of change in optimum effectiveness and total annual cost with change in design parameters of the plate fin heat exchanger was also performed and the results are reported. As a short cut for choosing the system optimal design parameters the correlations between two objectives and six decision variables with acceptable precision were presented using artificial neural network analysis. (author)

  15. Heat transfer in a low latitude flat-plate solar collector

    Directory of Open Access Journals (Sweden)

    Oko C.O.C.

    2012-01-01

    Full Text Available Study of rate of heat transfer in a flat-plate solar collector is the main subject of this paper. Measurements of collector and working fluid temperatures were carried out for one year covering the harmattan and rainy seasons in Port Harcourt, Nigeria, which is situated at the latitude of 4.858oN and longitude of 8.372oE. Energy balance equations for heat exchanger were employed to develop a mathematical model which relates the working fluid temperature with the vital collector geometric and physical design parameters. The exit fluid temperature was used to compute the rate of heat transfer to the working fluid and the efficiency of the transfer. The optimum fluid temperatures obtained for the harmattan, rainy and yearly (or combined seasons were: 317.4, 314.9 and 316.2 [K], respectively. The corresponding insolation utilized were: 83.23, 76.61 and 79.92 [W/m2], respectively, with the corresponding mean collector efficiency of 0.190, 0.205 and 0.197 [-], respectively. The working fluid flowrate, the collector length and the range of time that gave rise to maximum results were: 0.0093 [kg/s], 2.0 [m] and 12PM - 13.00PM, respectively. There was good agreement between the computed and the measured working fluid temperatures. The results obtained are useful for the optimal design of the solar collector and its operations.

  16. 46 CFR 56.30-30 - Brazed joints.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Brazed joints. 56.30-30 Section 56.30-30 Shipping COAST... Selection and Limitations of Piping Joints § 56.30-30 Brazed joints. (a) General (refer also to subpart 56.75). Brazed socket-type joints shall be made with suitable brazing alloys. The minimum socket depth...

  17. Analysis technology in the thick plate free drop impact, heat and thermal stress of the cask for radioactive material transport

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Dew Hey [Korea Institute of Nuclear and Safety, Taejon (Korea, Republic of); Lee, Young Shin; Ryu, Chung Hyun; Kim, Hyun Su; Choi, Kyung Joo; Choi, Young Jin; Lee, Jae Hyung; Na, Jae Yun; Kim, Seong Jong [Chungnam National Univ., Taejon (Korea, Republic of)

    2002-03-15

    In this study, The regulatory condition and analysis condition is analyzed for thick plate free drop, heat and thermal stress analysis to develop the safety assessment technology. Analysis is performed with finite element method which is one of the many analysis methods of the shipping cask. ANSYS, LS-DYNA3D and ABAQUS is suitable for thick plate free drop, heat and thermal stress analysis of the shipping cask. For the analysis model, the KSC-4 that is the shipping cask to transport spent nuclear fuel is investigated. The results of both LS-DYNA3D and ABAQUS for thick plate free drop and the results of ANSYS, LS-DYNA3D and ABAQUS for heat and thermal stress analysis is completely corresponded. And the integrity of the shipping cask is verified. Using this study, the reliable safety assessment technology is supplied to the staff. The efficient and reliable regulatory tasks is performed using the standard safety assessment technology.

  18. Automatic-Control System for Safer Brazing

    Science.gov (United States)

    Stein, J. A.; Vanasse, M. A.

    1986-01-01

    Automatic-control system for radio-frequency (RF) induction brazing of metal tubing reduces probability of operator errors, increases safety, and ensures high-quality brazed joints. Unit combines functions of gas control and electric-power control. Minimizes unnecessary flow of argon gas into work area and prevents electrical shocks from RF terminals. Controller will not allow power to flow from RF generator to brazing head unless work has been firmly attached to head and has actuated micro-switch. Potential shock hazard eliminated. Flow of argon for purging and cooling must be turned on and adjusted before brazing power applied. Provision ensures power not applied prematurely, causing damaged work or poor-quality joints. Controller automatically turns off argon flow at conclusion of brazing so potentially suffocating gas does not accumulate in confined areas.

  19. Brazing of Titanium with Aluminium Alloys

    Directory of Open Access Journals (Sweden)

    Winiowski A.

    2017-06-01

    Full Text Available This study presents results of vacuum diffusion brazing of Grade 2 titanium with 6082 (AlMg1Si0.6Cu0.3 aluminium alloy using B-Ag72Cu-780 (Ag72Cu28 grade silver brazing metal as an interlayer. Brazed joints underwent shear tests, light-microscopy-based metallographic examinations and structural examinations using scanning electron microscopy (SEM and X-ray energy dispersive spectrometry (EDS. The highest quality and shear strength of 20 MPa was characteristic of joints brazed at 530°C with a 30-minute hold. The structural examinations revealed that in diffusion zone near the boundary with titanium the braze contained solid solutions based on hard and brittle Ti-Al type intermetallic phases determining the strength of the joints.

  20. The Development and Microstructure Analysis of High Strength Steel Plate NVE36 for Large Heat Input Welding

    Science.gov (United States)

    Peng, Zhang; Liangfa, Xie; Ming, Wei; Jianli, Li

    In the shipbuilding industry, the welding efficiency of the ship plate not only has a great effect on the construction cost of the ship, but also affects the construction speed and determines the delivery cycle. The steel plate used for large heat input welding was developed sufficiently. In this paper, the composition of the steel with a small amount of Nb, Ti and large amount of Mn had been designed in micro-alloyed route. The content of C and the carbon equivalent were also designed to a low level. The technology of oxide metallurgy was used during the smelting process of the steel. The rolling technology of TMCP was controlled at a low rolling temperature and ultra-fast cooling technology was used, for the purpose of controlling the transformation of the microstructure. The microstructure of the steel plate was controlled to be the mixed microstructure of low carbon bainite and ferrite. Large amount of oxide particles dispersed in the microstructure of steel, which had a positive effects on the mechanical property and welding performance of the steel. The mechanical property of the steel plate was excellent and the value of longitudinal Akv at -60 °C is more than 200 J. The toughness of WM and HAZ were excellent after the steel plate was welded with a large heat input of 100-250 kJ/cm. The steel plate processed by mentioned above can meet the requirement of large heat input welding.

  1. MHD forced convective laminar boundary layer flow from a convectively heated moving vertical plate with radiation and transpiration effect.

    Science.gov (United States)

    Uddin, Md Jashim; Khan, Waqar A; Ismail, A I Md

    2013-01-01

    A two-dimensional steady forced convective flow of a Newtonian fluid past a convectively heated permeable vertically moving plate in the presence of a variable magnetic field and radiation effect has been investigated numerically. The plate moves either in assisting or opposing direction to the free stream. The plate and free stream velocities are considered to be proportional to x(m) whilst the magnetic field and mass transfer velocity are taken to be proportional to x((m-1)/2) where x is the distance along the plate from the leading edge of the plate. Instead of using existing similarity transformations, we use a linear group of transformations to transform the governing equations into similarity equations with relevant boundary conditions. Numerical solutions of the similarity equations are presented to show the effects of the controlling parameters on the dimensionless velocity, temperature and concentration profiles as well as on the friction factor, rate of heat and mass transfer. It is found that the rate of heat transfer elevates with the mass transfer velocity, convective heat transfer, Prandtl number, velocity ratio and the magnetic field parameters. It is also found that the rate of mass transfer enhances with the mass transfer velocity, velocity ratio, power law index and the Schmidt number, whilst it suppresses with the magnetic field parameter. Our results are compared with the results existing in the open literature. The comparisons are satisfactory.

  2. 46 CFR 57.06-1 - Production test plate requirements.

    Science.gov (United States)

    2010-10-01

    .... (b) Main power boilers shall meet the test plate requirements for Class I pressure vessels. (c) Test... 46 Shipping 2 2010-10-01 2010-10-01 false Production test plate requirements. 57.06-1 Section 57... BRAZING Production Tests § 57.06-1 Production test plate requirements. (a) Production test plates shall be...

  3. A thermal design method for the performance optimization of multi-stream plate-fin heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Zhe; Li, Yanzhong [Xi’an Jiaotong University, Xi’an (China); Sunden, Bengt [Lund University, Lund (Sweden); Han, Fenghui [Dalian Maritime University, Dalian (China)

    2017-06-15

    An optimization design method based on field synergy principle is developed for Multi-stream plate-fin heat exchangers (MPHEs) with a segmented differential model. The heat exchanger is divided into a number of sub-exchangers along the main stream, and each sub-exchanger consists of N passages along the height of the exchanger. Compared with the traditional heat exchanger design, this method allows temperature and pressure fields to be obtained via coupling calculation with consideration of variable physical properties and the axial heat loss of the heat exchanger. Finally, the heat exchanger is optimally designed using a temperature-difference uniformity optimization factor based on field synergy principle. This design model can provide an accurate temperature field and pressure field, because the stream properties are determined by the mean temperature and pressure of each local sub-exchanger. Optimum results indicate that the temperature distribution on the cross section of the heat exchanger is relatively uniform and that the temperature difference of heat transfer for each stream is always a small value. These characteristics prove the feasibility and effectiveness of this design model. In this paper, a case of five stream plate-fin heat exchangers for an ethylene plant is designed under a practical cold box operating condition with the proposed model, the structure and heat transfer of which are optimally determined. The design model and optimization method proposed in this work can provide theoretical and technical support to the optimization design of MPHEs.

  4. Group method analysis of magneto-elastico-viscous flow along a semi-infinite flat plate with heat transfer

    Science.gov (United States)

    Helal, M. M.; Abd-El-Malek, M. B.

    2005-01-01

    The group theoretic method is applied for solving problem of the flow of an elastico-viscous liquid past an infinite flat plate in the presence of a magnetic field normal to the plate. The application of one-parameter transformation group reduces the number of independent variables, by one, and consequently the system of governing partial differential equations with boundary conditions reduces to a system of ordinary differential equations with appropriate corresponding conditions. Numerical solution of the velocity field and heat transfer have been obtained. The effect of the magnetic parameter M on velocity field, shear stress, temperature fields and heat transfer has been discussed.

  5. Flow reversal of laminar mixed convection in the entry region of symmetrically heated, vertical plate channels

    Energy Technology Data Exchange (ETDEWEB)

    Desrayaud, G. [Universite de Picardie Jules Verne, INSSET, Lab. Modelisation et Simulation Multi Echelle, MSME FRE 3160 CNRS, 02 - Saint-Quentin (France); Lauriat, G. [Universite Paris-Est, Lab. Modelisation et Simulation Multi Echelle, MSME FRE 3160 CNRS, 77 - Marne-la-Vallee (France)

    2009-11-15

    The present numerical investigation is concerned with flow reversal phenomena for laminar, mixed convection of air in a vertical parallel-plate channel of finite length. Results are obtained for buoyancy-assisted flow in a symmetrically heated channel with uniform wall temperatures for various Grashof numbers and Reynolds numbers in the range 300 {<=} Re {<=} 1300. The effects of buoyancy forces on the flow pattern are investigated and the shapes of velocity and temperature profiles are discussed in detail. Flow reversals centred in the entrance of the channel are predicted. The strength of the cells decreases as the Reynolds number is increased, until they disappear. The regime of reversed flow is identified for high values of the Peclet number in a Pe-Gr/Re map. It is also shown that the channel length has no influence on the occurrence of the reversal flow provided that H/D {>=} 10. (authors)

  6. Boundary Layer Flow and Heat Transfer of FMWCNT/Water Nanofluids over a Flat Plate

    Directory of Open Access Journals (Sweden)

    Mohammad Reza Safaei

    2016-09-01

    Full Text Available In the present study, the heat transfer and flow of water/FMWCNT (functionalized multi-walled carbon nanotube nanofluids over a flat plate was investigated using a finite volume method. Simulations were performed for velocity ranging from 0.17 mm/s to 1.7 mm/s under laminar regime and nanotube concentrations up to 0.2%. The 2-D governing equations were solved using an in-house FORTRAN code. For a specific free stream velocity, the presented results showed that increasing the weight percentage of nanotubes increased the Nusselt number. However, an increase in the solid weight percentage had a negligible effect on the wall shear stress. The results also indicated that increasing the free stream velocity for all cases leads to thinner boundary layer thickness, while increasing the FMWCNT concentration causes an increase in the boundary layer thickness.

  7. Forta FDX 27 - duplex stainless steel for high strength gasket plate heat exchangers

    Science.gov (United States)

    Groth, A.; Schedin, E.; Sun, CC; He, Hailan; Guan, Li

    2017-09-01

    Outokumpu has developed a new duplex stainless steel with improved formability compared to other duplex grades. The so-called Forta FDX grades allows the utilization of duplex grades in more forming intensive products previously not possible and at the same time benefit from other duplex stainless steel properties for increased application performance. In this paper a Gasket Plate Heat Exchanger (GPHE) plate is formed with the new duplex grade Forta FDX 27 and compared to the baseline grade Supra 316L/4404. Detailed material characterization, strain measurements and Finite Element Analysis (FEA) were performed to further investigate the case. Small differences in measured strain distribution between Forta FDX 27 and Supra 316L/4404 were found after the stamping operation for both material grades and for the same design feature. Strain measurements showed reasonable agreement between measured experimental results and the numerical simulation for Forta FDX 27. Additionally, FEA predicts an improvement of the final strength of the product up to 30 % at the final configuration by using Forta FDX 27 instead of Supra 316L/4404.

  8. The Impact of Reduced Gravity on Free Convective Heat Transfer from a Finite, Flat, Vertical Plate

    Science.gov (United States)

    Lotto, Michael A.; Johnson, Kirstyn M.; Nie, Christopher W.; Klaus, David M.

    2017-09-01

    Convective heat transfer is governed by a number of factors including various fluid properties, the presence of a thermal gradient, geometric configuration, flow condition, and gravity. Empirically-derived analytical relationships can be used to estimate convection as a function of these governing parameters. Although it is relatively straightforward to experimentally quantify the contributions of the majority of these variables, it is logistically difficult to assess the influence of reduced-gravity due to practical limitations of establishing this environment. Therefore, in order to explore this regime, a series of tests was conducted to evaluate convection under reduced-gravity conditions averaging 0.45 m/sec2 (0.05 g) achieved aboard a parabolic aircraft. The results showed a reduction in net heat transfer of approximately 61% in flight relative to a 1g terrestrial baseline using the same setup. The average experimental Nusselt Number of 19.05 ± 1.41 statistically correlated with the predicted value of 18.90 ± 0.63 (N = 13), estimated using the Churchill-Chu correlation for free convective heat transfer from a finite, flat, vertical plate. Extrapolating this to similar performance in true microgravity (10-6 g) indicates that these conditions should yield a Nusselt Number of 1.27, which is 2.6% the magnitude of free convection at 1g, or a reduction of 97.4%. With advection essentially eliminated, heat transfer becomes limited to diffusion and radiation, which are gravity-independent and nearly equivalent in magnitude in this case. These results offer a general guideline for integrating components that utilize natural (free) convective gas cooling in a spacecraft habitat and properly sizing the thermal control system.

  9. The Impact of Reduced Gravity on Free Convective Heat Transfer from a Finite, Flat, Vertical Plate

    Science.gov (United States)

    Lotto, Michael A.; Johnson, Kirstyn M.; Nie, Christopher W.; Klaus, David M.

    2017-10-01

    Convective heat transfer is governed by a number of factors including various fluid properties, the presence of a thermal gradient, geometric configuration, flow condition, and gravity. Empirically-derived analytical relationships can be used to estimate convection as a function of these governing parameters. Although it is relatively straightforward to experimentally quantify the contributions of the majority of these variables, it is logistically difficult to assess the influence of reduced-gravity due to practical limitations of establishing this environment. Therefore, in order to explore this regime, a series of tests was conducted to evaluate convection under reduced-gravity conditions averaging 0.45 m/sec2 (0.05 g) achieved aboard a parabolic aircraft. The results showed a reduction in net heat transfer of approximately 61% in flight relative to a 1 g terrestrial baseline using the same setup. The average experimental Nusselt Number of 19.05 ± 1.41 statistically correlated with the predicted value of 18.90 ± 0.63 (N = 13), estimated using the Churchill-Chu correlation for free convective heat transfer from a finite, flat, vertical plate. Extrapolating this to similar performance in true microgravity (10-6 g) indicates that these conditions should yield a Nusselt Number of 1.27, which is 2.6% the magnitude of free convection at 1 g, or a reduction of 97.4%. With advection essentially eliminated, heat transfer becomes limited to diffusion and radiation, which are gravity-independent and nearly equivalent in magnitude in this case. These results offer a general guideline for integrating components that utilize natural (free) convective gas cooling in a spacecraft habitat and properly sizing the thermal control system.

  10. A Microstructural Evaluation of Friction Stir Welded 7075 Aluminum Rolled Plate Heat Treated to the Semi-Solid State

    Directory of Open Access Journals (Sweden)

    Ava Azadi Chegeni

    2018-01-01

    Full Text Available Two rolled plates of 7075 aluminum alloy were used as starting material. The plates were welded using a simultaneous double-sided friction stir welding (FSW process. One way of obtaining feedstock materials for Semi-solid processing or thixoforming is via deformation routes followed by partial melting in the semi-solid state. As both the base plate materials and the friction weld area have undergone extensive deformation specimens were subjected to a post welding heat-treatment in the semi-solid range at a temperature of 628 °C, for 3 min in order to observe the induced microstructural changes. A comparison between the microstructural evolution and mechanical properties of friction stir welded plates was performed before and after the heat-treatment in the Base Metal (BM, the Heat Affected Zone (HAZ, the Thermomechanically Affected Zone (TMAZ and the Nugget Zone (NZ using optical microscopy, Scanning Electron microscopy (SEM and Vickers hardness tests. The results revealed that an extremely fine-grained structure, obtained in the NZ after FSW, resulted in a rise of hardness from the BM to the NZ. Furthermore, post welding heat-treatment in the semi-solid state gave rise to a consistent morphology throughout the material which was similar to microstructures obtained by the thixoforming process. Moreover, a drop of hardness was observed after heat treatment in all regions as compared to that in the welded microstructure.

  11. ANALYSIS OF GAMMA HEATING AT TRIGA MARK REACTOR CORE BANDUNG USING PLATE TYPE FUEL

    Directory of Open Access Journals (Sweden)

    Setiyanto Setiyanto

    2016-10-01

    Full Text Available ABSTRACT In accordance with the discontinuation of TRIGA fuel element production by its producer, the operation of all TRIGA type reactor of at all over the word will be disturbed, as well as TRIGA reactor in Bandung. In order to support the continuous operation of Bandung TRIGA reactor, a study on utilization of fuel plate mode, as used at RSG-GAS reactor, to replace the cylindrical model has been done. Various assessments have been done, including core design calculation and its safety aspects. Based on the neutronic calculation, utilization of fuel plate shows that Bandung TRIGA reactor can be operated by 20 fuel elements only. Compared with the original core, the new reactor core configuration is smaller and it results in some empty space that can be used for in-core irradiation facilities. Due to the existing of in-core irradiation facilities, the gamma heating value became a new factor that should be evaluated for safety analysis. For this reason, the gamma heating for TRIGA Bandung reactor using fuel plate was calculated by Gamset computer code. The calculations based on linear attenuation equations, line sources and gamma propagation on space. Calculations were also done for reflector positions (Lazy Susan irradiation facilities and central irradiation position (CIP, especially for any material samples. The calculation results show that gamma heating for CIP is significantly important (0,87 W/g, but very low value for Lazy Susan position (lest then 0,11 W/g. Based on this results, it can be concluded that the utilization of CIP as irradiation facilities need to consider of gamma heating as data for safety analysis report. Keywords: gamma heating, nuclear reactor, research reactor, reactor safety.   ABSTRAK Dengan dihentikannya produksi elemen bakar reaktor jenis Triga oleh produsen, maka semua reaktor TRIGA di dunia terganggu operasinya, termasuk juga reaktor TRIGA 2000 di Bandung. Untuk mendukung pengoperasian reaktor TRIGA Bandung

  12. An Experimental Study on the Solidification and Melting of Water around a Vertical Heat Transfer Plate with Pin Fins

    OpenAIRE

    平澤, 良男; 陳, 東; 渡邉, 弘毅; 竹越, 栄俊

    1997-01-01

    In the present study, the solidification and melting of water were investigated experimentally for the case of a vertical heat transfer plate with pin fins. In the experiment, temperature distributions, ice and water volume fractions, and heat flux changes were measured and the flow patterns in the water were observed for examination of the phase change process. In the solidification, the phase change rate increased monotonously with increasing number of fins. In the melting, the temperature ...

  13. Laminar thermally developing flow in rectangular channels and parallel plates: uniform heat flux

    Science.gov (United States)

    Smith, Andrew N.; Nochetto, Horacio

    2014-05-01

    Numerical simulations were conducted for thermally developing laminar flow in rectangular channels with aspect ratios ranging from 1 to 100, and for parallel plates. The simulations were for laminar, thermally developing flow with H1 boundary conditions: uniform heat flux along the length of the channel and constant temperature around the perimeter. In the limit as the non-dimensional length, x* = x/(D h RePr), goes to zero, the Nusselt number is dependent on x* to the negative exponent m. As the non-dimensional length goes to infinity the Nusselt number approaches fully developed values that are independent of x*. General correlations for the local and mean heat transfer coefficients are presented that use an asymptotic blending function to transition between these limiting cases. The discrepancy between the correlation and the numerical results is less than 2.5 % for all aspect ratios. The correlations presented are applicable to all aspect ratios and all non-dimensional lengths, and decrease the discrepancy relative to existing correlations.

  14. Computational Fluid Dynamics Uncertainty Analysis Applied to Heat Transfer over a Flat Plate

    Science.gov (United States)

    Groves, Curtis Edward; Ilie, Marcel; Schallhorn, Paul A.

    2013-01-01

    There have been few discussions on using Computational Fluid Dynamics (CFD) without experimental validation. Pairing experimental data, uncertainty analysis, and analytical predictions provides a comprehensive approach to verification and is the current state of the art. With pressed budgets, collecting experimental data is rare or non-existent. This paper investigates and proposes a method to perform CFD uncertainty analysis only from computational data. The method uses current CFD uncertainty techniques coupled with the Student-T distribution to predict the heat transfer coefficient over a at plate. The inputs to the CFD model are varied from a specified tolerance or bias error and the difference in the results are used to estimate the uncertainty. The variation in each input is ranked from least to greatest to determine the order of importance. The results are compared to heat transfer correlations and conclusions drawn about the feasibility of using CFD without experimental data. The results provide a tactic to analytically estimate the uncertainty in a CFD model when experimental data is unavailable

  15. Theory and modeling of active brazing.

    Energy Technology Data Exchange (ETDEWEB)

    van Swol, Frank B.; Miller, James Edward; Lechman, Jeremy B.; Givler, Richard C.

    2013-09-01

    Active brazes have been used for many years to produce bonds between metal and ceramic objects. By including a relatively small of a reactive additive to the braze one seeks to improve the wetting and spreading behavior of the braze. The additive modifies the substrate, either by a chemical surface reaction or possibly by alloying. By its nature, the joining process with active brazes is a complex nonequilibrium non-steady state process that couples chemical reaction, reactant and product diffusion to the rheology and wetting behavior of the braze. Most of the these subprocesses are taking place in the interfacial region, most are difficult to access by experiment. To improve the control over the brazing process, one requires a better understanding of the melting of the active braze, rate of the chemical reaction, reactant and product diffusion rates, nonequilibrium composition-dependent surface tension as well as the viscosity. This report identifies ways in which modeling and theory can assist in improving our understanding.

  16. Interfacial heat transfer behavior at metal/die in finger-plated casting during high pressure die casting process

    Directory of Open Access Journals (Sweden)

    Wen-bo Yu

    2017-07-01

    Full Text Available Heat transfer at the metal-die interface has a great influence on the solidification process and casting structure. As thin-wall components are extensively produced by high pressure die casting process (HPDC, the B390 alloy finger-plate casting was cast against an H13 steel die on a cold-chamber HPDC machine. The interfacial heat transfer behavior at different positions of the die was carefully studied using an inverse approach based on the temperature measurements inside the die. Furthermore, the filling process and the solidification rate in different finger-plates were also given to explain the distribution of interfacial heat flux (q and interfacial heat transfer coefficient (h. Measurement results at the side of sprue indicates that qmax and hmax could reach 9.2 MW昺-2 and 64.3 kW昺-2昁-1, respectively. The simulation of melt flow in the die reveals that the thinnest (T1 finger plate could accelerate the melt flow from 50 m晄-1 to 110 m晄-1. Due to this high velocity, the interfacial heat flux at the end of T1 could firstly reach a highest value 7.92 MW昺-2 among the ends of Tn (n=2,3,4,5. In addition, the qmax and hmax values of T2, T4 and T5 finger-plates increase with the increasing thickness of the finger plate. Finally, at the rapid decreasing stage of interfacial heat transfer coefficient (h, the decreasing rate of h has an exponential relationship with the increasing rate of solid fraction (f.

  17. Effect of jet-mainstream velocity ratio on flow characteristics and heat transfer enhancement of jet on flat plate flow

    Science.gov (United States)

    Puzu, N.; Prasertsan, S.; Nuntadusit, C.

    2017-09-01

    The aim of this research was to study the effect of jet-mainstream velocity ratio on flow and heat transfer characteristics of jet on flat plate flow. The jet from pipe nozzle with inner diameter of D=14 mm was injected perpendicularly to mainstream on flat plate. The flat plate was blown by mainstream with uniform velocity profile at 10 m/s. The velocity ratio (jet to mainstream velociy) was varied at VR=0.25 and 3.5 by adjusting velocity of jet flow. For heat transfer measurement, a thin foil technique was used to evaluate the heat transfer coefficient by measuring temperature distributions on heat transfer surface with constant heat flux by using infrared camera. Flow characteristics were simulated by using a computational fluid dynamics (CFD) with commercial software ANSYS Fluent (Ver.15.0). The results showed that the enhancement of heat transfer along downstream direction for the case of VR=0.25 was from the effect of jet stream whereas for the case of VR=3.5 was from the effect of mainstream.

  18. Influence of Exposure to Multiple Brazing Cycles on the Integrity of OFE Copper Brazed Joints

    Science.gov (United States)

    Ganesh, P.; Sandha, R. S.; Choudhary, R. S.; Nagpure, D. C.; Goswami, S. G.; Dwivedi, Jishnu; Kaul, R.; Singh, B.

    2017-11-01

    A 10 MeV, 5 kW S-band travelling wave electron linear accelerator has been developed at Raja Ramanna Centre for Advanced Technology for industrial applications. The electron accelerating structure is made of oxygen-free electronic (OFE) copper and comprises of fifty-six brazed joints and is fabricated in multiple stages, as per the process and testing requirements. The accelerating structure is often required to be repaired through an additional brazing cycle with the same filler. The present study evaluates possible microstructural and mechanical property degradation of OFE copper brazed joints, as a result of its exposure to multiple brazing cycles. The study was performed on an OFE copper cavity stack brazed assembly, made through a four-stage brazing using BVAg-8 as braze filler. The resultant brazed assembly did not exhibit any leak at a sensitivity of 1 × 10-10 mbar.L/s. The results of the study demonstrate that OFE copper brazements can be safely subjected to an additional brazing cycle without causing significant degradation in its microstructure and strength. However, brazed joint's exposure to any additional brazing cycles results in the formation of voids and cracks due to intergranular penetration of silver, with associated drop in tensile strength from about 210 MPa to about 150-180 MPa. Based on the results of study, it is recommended to qualify the accelerating structure, fabricated through multiple brazing cycles, by a suitable non-destructive technique. The results of the study are important for design, fabrication and maintenance of electron linear accelerator components.

  19. Influence of Exposure to Multiple Brazing Cycles on the Integrity of OFE Copper Brazed Joints

    Science.gov (United States)

    Ganesh, P.; Sandha, R. S.; Choudhary, R. S.; Nagpure, D. C.; Goswami, S. G.; Dwivedi, Jishnu; Kaul, R.; Singh, B.

    2017-10-01

    A 10 MeV, 5 kW S-band travelling wave electron linear accelerator has been developed at Raja Ramanna Centre for Advanced Technology for industrial applications. The electron accelerating structure is made of oxygen-free electronic (OFE) copper and comprises of fifty-six brazed joints and is fabricated in multiple stages, as per the process and testing requirements. The accelerating structure is often required to be repaired through an additional brazing cycle with the same filler. The present study evaluates possible microstructural and mechanical property degradation of OFE copper brazed joints, as a result of its exposure to multiple brazing cycles. The study was performed on an OFE copper cavity stack brazed assembly, made through a four-stage brazing using BVAg-8 as braze filler. The resultant brazed assembly did not exhibit any leak at a sensitivity of 1 × 10-10 mbar.L/s. The results of the study demonstrate that OFE copper brazements can be safely subjected to an additional brazing cycle without causing significant degradation in its microstructure and strength. However, brazed joint's exposure to any additional brazing cycles results in the formation of voids and cracks due to intergranular penetration of silver, with associated drop in tensile strength from about 210 MPa to about 150-180 MPa. Based on the results of study, it is recommended to qualify the accelerating structure, fabricated through multiple brazing cycles, by a suitable non-destructive technique. The results of the study are important for design, fabrication and maintenance of electron linear accelerator components.

  20. Direct metal brazing to cermet feedthroughs

    Science.gov (United States)

    Not Available

    1982-07-29

    An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces.

  1. Failure Assessment Diagram for Titanium Brazed Joints

    Science.gov (United States)

    Flom, Yury; Jones, Justin S.; Powell, Mollie M.; Puckett, David F.

    2011-01-01

    The interaction equation was used to predict failure in Ti-4V-6Al joints brazed with Al 1100 filler metal. The joints used in this study were geometrically similar to the joints in the brazed beryllium metering structure considered for the ATLAS telescope. This study confirmed that the interaction equation R(sub sigma) + R(sub Tau) = 1, where R(sub sigma) and R(sub Tau)are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in ATLAS brazed joints as well as for construction of the Failure Assessment Diagram (FAD).

  2. Characteristic of local boiling heat transfer of ammonia and ammonia / water binary mixture on the plate type evaporator

    Science.gov (United States)

    Okamoto, Akio; Arima, Hirofumi; Ikegami, Yasuyuki

    2011-08-01

    Power generation using small temperature difference such as ocean thermal energy conversion (OTEC) and discharged thermal energy conversion (DTEC) is expected to be the countermeasures against global warming problem. As ammonia and ammonia/water are used in evaporators for OTEC and DTEC as working fluids, the research of their local boiling heat transfer is important for improvement of the power generation efficiency. Measurements of local boiling heat transfer coefficients were performed for ammonia /water mixture ( z = 0.9-1) on a vertical flat plate heat exchanger in a range of mass flux (7.5-15 kg/m2 s), heat flux (15-23 kW/m2), and pressure (0.7-0.9 MPa). The result shows that in the case of ammonia /water mixture, the local heat transfer coefficients increase with an increase of mass flux and composition of ammonia, and decrease with an increase of heat flux.

  3. Brayton-cycle heat exchanger technology program

    Science.gov (United States)

    Killackey, J. J.; Coombs, M. G.; Graves, R. F.; Morse, C. J.

    1976-01-01

    The following five tasks designed to advance this development of heat exchanger systems for close loop Brayton cycle power systems are presented: (1) heat transfer and pressure drop data for a finned tubular heat transfer matrix. The tubes are arranged in a triangular array with copper stainless steel laminate strips helically wound on the tubes to form a disk fin geometry; (2) the development of a modularized waste heat exchanger. Means to provide verified double containment are described; (3) the design, fabrication, and test of compact plate fin heat exchangers representative of full scale Brayton cycle recuperators; (4) the analysis and design of bellows suitable for operation at 1600 F and 200 psia for 1,000 cycles and 50,000 hours creep life; and (5) screening tests used to select a low cost braze alloy with the desirable attributes of a gold base alloy. A total of 22 different alloys were investigated; the final selection was Nicrobraz 30.

  4. Hindlimb heating increases vascular access of large molecules to murine tibial growth plates measured by in vivo multiphoton imaging.

    Science.gov (United States)

    Serrat, Maria A; Efaw, Morgan L; Williams, Rebecca M

    2014-02-15

    Advances in understanding the molecular regulation of longitudinal growth have led to development of novel drug therapies for growth plate disorders. Despite progress, a major unmet challenge is delivering therapeutic agents to avascular-cartilage plates. Dense extracellular matrix and lack of penetrating blood vessels create a semipermeable "barrier," which hinders molecular transport at the vascular-cartilage interface. To overcome this obstacle, we used a hindlimb heating model to manipulate bone circulation in 5-wk-old female mice (n = 22). Temperatures represented a physiological range of normal human knee joints. We used in vivo multiphoton microscopy to quantify temperature-enhanced delivery of large molecules into tibial growth plates. We tested the hypothesis that increasing hindlimb temperature from 22°C to 34°C increases vascular access of large systemic molecules, modeled using 10, 40, and 70 kDa dextrans that approximate sizes of physiological regulators. Vascular access was quantified by vessel diameter, velocity, and dextran leakage from subperichondrial plexus vessels and accumulation in growth plate cartilage. Growth plate entry of 10 kDa dextrans increased >150% at 34°C. Entry of 40 and 70 kDa dextrans increased vascular carrying capacity and bioavailability of large molecules around growth plates, suggesting that temperature could be a noninvasive strategy for modulating delivery of therapeutics to impaired growth plates of children.

  5. MHD Heat and Mass Transfer of Chemical Reaction Fluid Flow over a Moving Vertical Plate in Presence of Heat Source with Convective Surface Boundary Condition

    Directory of Open Access Journals (Sweden)

    B. R. Rout

    2013-01-01

    Full Text Available This paper aims to investigate the influence of chemical reaction and the combined effects of internal heat generation and a convective boundary condition on the laminar boundary layer MHD heat and mass transfer flow over a moving vertical flat plate. The lower surface of the plate is in contact with a hot fluid while the stream of cold fluid flows over the upper surface with heat source and chemical reaction. The basic equations governing the flow, heat transfer, and concentration are reduced to a set of ordinary differential equations by using appropriate transformation for variables and solved numerically by Runge-Kutta fourth-order integration scheme in association with shooting method. The effects of physical parameters on the velocity, temperature, and concentration profiles are illustrated graphically. A table recording the values of skin friction, heat transfer, and mass transfer at the plate is also presented. The discussion focuses on the physical interpretation of the results as well as their comparison with previous studies which shows good agreement as a special case of the problem.

  6. Corrosion Behavior of MIG Brazed and MIG Welded Joints of Automotive DP600-GI Steel Sheet

    Science.gov (United States)

    Basak, Sushovan; Das, Hrishikesh; Pal, Tapan Kumar; Shome, Mahadev

    2016-12-01

    Galvanized dual-phase steel sheets are extensively used by the auto industry for their corrosion resistance property. Welding by the metal inert gas (MIG) process causes degradation of the steel in the vicinity of the joint due to excessive zinc evaporation. In order to minimize Zn loss, the MIG brazing process has been tried out in lap joint configuration over a heat input range of 136-204 J mm-1. The amount of zinc loss, intermetallic formation and corrosion properties in the joint area has been evaluated for both MIG brazing and MIG welding. Corrosion rate of 21 mm year-1 has been reduced to 2 mm year-1 by adopting MIGB in place MIGW. Impedance study has shown that the corrosion mechanism in base metal, MIG brazed and MIG welded joints is dominated by charge transfer, diffusion and mixed mode control processes, respectively.

  7. Nondestructive test of brazed cooling tubes of prototype bolometer camera housing using active infrared thermography.

    Science.gov (United States)

    Tahiliani, Kumudni; Pandya, Santosh P; Pandya, Shwetang; Jha, Ratneshwar; Govindarajan, J

    2011-01-01

    The active infrared thermography technique is used for assessing the brazing quality of an actively cooled bolometer camera housing developed for steady state superconducting tokamak. The housing is a circular pipe, which has circular tubes vacuum brazed on the periphery. A unique method was adopted to monitor the temperature distribution on the internal surface of the pipe. A stainless steel mirror was placed inside the pipe and the reflected IR radiations were viewed using an IR camera. The heat stimulus was given by passing hot water through the tubes and the temperature distribution was monitored during the transient phase. The thermographs showed a significant nonuniformity in the brazing with a contact area of around 51%. The thermography results were compared with the x-ray radiographs and a good match between the two was observed. Benefits of thermography over x-ray radiography testing are emphasized.

  8. Roll-forming tubes to header plates

    Science.gov (United States)

    Kramer, K.

    1976-01-01

    Technique has been developed for attaching and sealing tubes to header plates using a unique roll-forming tool. Technique is useful for attaching small tubes which are difficult to roll into conventional grooves in header plate tube holes, and for attaching when welding, brazing, or soldering is not desirable.

  9. Design, Construction, and Performance Analysis of a Wood Thermal Conductivity Measurement Device using Flat Plate Heat Pipes

    Directory of Open Access Journals (Sweden)

    Rasouli Moien

    2011-12-01

    Full Text Available In this paper, the design, construction, and performance analysis of a wood thermal conductivity measurement device using flat plate heat pipes has been experimentally studied. The device was designed to measure the thermal conductivity of wood in various ranges of temperature. Thermal conductivity of hornbeam (Carpinus betulus has been measured at various temperatures between 40-80 ºC and a relationship has been recommended for the sample. The results show that the thermal conductivity of this species increases linearly with temperature. Also, it has been concluded that flat plate heat pipes distribute heat flux on the surface of the wood uniformly leading to a faster steady state condition, which can reduce time of the test and result in energy saving and more accurate results.

  10. Combined scale effects for effective brazing at low temperatures

    Directory of Open Access Journals (Sweden)

    Bartout D.

    2012-12-01

    Full Text Available In modern joining technology, the focus is on effective brazing and soldering of temperature sensitive materials. Here, as well as in diffusion welding processes the needed thermal energy is externally realized in the joint zone. This produces a heating of the whole joining parts, since in laminar joining the thermal energy is transported in interior by thermal conduction. An excess of critical temperatures or tolerable impact periods in wide parts of materials and respectively components is often not avoidable. This leads to thermal damages. In this point of view nanotechnology shows promising possibilities as scale effects and their resulting thermophysical effects such as melting temperature reduction and high diffusion rates can be used for providing a self-propagating high-temperature synthesis at room temperature. After ignition by an external energy source a self-propagating exothermic reaction is started. By producing a multilayer system with alternately arranged nanoscaled layers of e.g. Al and Ni the resulting thin foil can be used as heat source for melting the braze or solder material within the joining zone without any external preheating. Due to the high process velocities up to 30 m/s and the local heat input significant thermal influences on the joined parts are not detectable.

  11. 46 CFR 56.75-15 - Heating

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Heating 56.75-15 Section 56.75-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PIPING SYSTEMS AND APPURTENANCES Brazing § 56.75-15 Heating (a) The joint shall be brought to brazing temperature in as short a time as possible to...

  12. Vacuum brazing of TiAl48Cr2Nb2 casting alloys based on TiAl (γ intermetallic compound

    Directory of Open Access Journals (Sweden)

    Z. Mirski

    2010-01-01

    Full Text Available A growing interest in modern engineering materials characterised by increasingly better operational parameters combined with a necessity to obtain joints of such materials representing good operation properties create important research and technological problems of today. These issues include also titanium joints or joints of titanium alloys based on intermetallic compounds. Brazing is one of the basic and sometimes even the only available welding method used for joining the aforesaid materials in production of various systems, heat exchangers and, in case of titanium alloys based on intermetallic compounds, turbine elements and space shuttle plating etc. This article presents the basic physical and chemical properties as well as the brazability of alloys based on intermetallic compounds. The work also describes the principle and mechanisms of diffusion-brazed joint formation as well as reveals the results of metallographic and strength tests involving diffusion-welded joints of TiAl48Cr3Nb2 casting alloy based on TiAl (γ phase with the use of sandwich-type layers of silver-based parent metal (grade B- Ag72Cu-780 (AG 401 and copper (grade CF032A. Structural examination was performed by means of light microscopy, scanning electron microscope (SEM and energy dispersion spectrometer (EDS. Furthermore, the article reveals the results of shear strength tests involving the aforementioned joints.

  13. Repairs of Damaged Castings Made of Graphitic Cast Iron by Means of Brazing

    Directory of Open Access Journals (Sweden)

    Mičian M.

    2017-09-01

    Full Text Available The article summarizes the theoretical knowledge from the field of brazing of graphitic cast iron, especially by means of conventional flame brazing using a filler metal based on CuZn (CuZn40SnSi – brass alloy. The experimental part of the thesis presents the results of performance assessment of brazed joints on other than CuZn basis using silicone (CuSi3Mn1 or aluminium bronze (CuAl10Fe. TIG electrical arc was used as a source of heat to melt these filler materials. The results show satisfactory brazed joints with a CuAl10Fe filler metal, while pre-heating is not necessary, which favours this method greatly while repairing sizeable castings. The technological procedure recommends the use of AC current with an increased frequency and a modified balance between positive and negative electric arc polarity to focus the heat on a filler metal without melting the base material. The suitability of the joint is evaluated on the basis of visual inspection, mechanic and metallographic testing.

  14. The sizes of Flat Plate and Evacuated Tube Collectors with Heat Pipe area as a function of the share of solar system in the heat demand

    Directory of Open Access Journals (Sweden)

    Olek Małgorzata

    2016-01-01

    Full Text Available The popularity of solar collectors in Poland is still increasing. The correct location of the collectors and a relatively high density of solar radiation allow delivering heat even in spite of relatively low ambient temperature. Moreover, solar systems used for heating domestic heat water (DHW in summer allow nearly complete elimination of conventional energy sources (e.g. gas, coal. That is why more and more house owners in Poland decide to install solar system installations. In Poland the most common types of solar collectors are flat plate collectors (FPC and evacuated tube collectors with heat pipe (ETCHP; both were selected for the analysis. The heat demand related to the preparation of hot water, connected with the size of solar collectors’ area, has been determined. The analysis includes FPC and ETCHP and heat demand of less than 10 000 kWh/year. Simulations were performed with the Matlab software and using data from a typical meteorological year (TMY. In addition, a 126–year period of measurements of insolation for Krakow has been taken into account. The HDKR model (Hay, Davis, Klucher, Reindl was used for the calculation of solar radiation on the absorber surface. The monthly medium temperature of the absorber depends on the amount of solar system heat and on the heat demand. All the previously mentioned data were used to determine solar efficiency. Due to the fact that solar efficiency and solar system heat are connected, the calculations were made with the use of an iterative method. Additionally, the upper limit for monthly useful solar system heat is resulted from the heat demand and thus the authors prepared a model of statistical solar system heat deviations based on the Monte Carlo method. It has been found that an increase in the useful solar system heat in reference to the heat demand is associated with more than proportional increase in the sizes of the analyzed surfaces of solar collector types.

  15. Denaturation Kinetics of Whey Protein Isolate Solutions and Fouling Mass Distribution in a Plate Heat Exchanger

    Directory of Open Access Journals (Sweden)

    Marwa Khaldi

    2015-01-01

    Full Text Available Few investigations have attempted to connect the mechanism of dairy fouling to the chemical reaction of denaturation (unfolding and aggregation occurring in the bulk. The objective of this study is to contribute to this aspect in order to propose innovative controls to limit fouling deposit formation. Experimental investigations have been carried out to observe the relationship between the deposit mass distribution generated in plate heat exchangers (PHE by a whey protein isolate (WPI mainly composed of β-lactoglobulin (β-Lg and the ratio between the unfolding and aggregation rate constants. Experiments using a PHE were carried out at a pilot scale to identify the deposit distribution of a model fouling solution with different calcium contents. In parallel, laboratory experiments were performed to determine the unfolding/aggregation rate constants. Data analysis showed that (i β-Lg denaturation is highly dependent on the calcium content, (ii for each fouling solution, irrespective of the imposed temperature profile, the deposit mass in each channel and the ratio between the unfolding and aggregation rate constants seem to be well correlated. This study demonstrates that both the knowledge of the thermal profile and the β-Lg denaturation rate constants are required in order to predict accurately the deposit distribution along the PHE.

  16. Heat transfer analysis for squeezing flow of a Casson fluid between parallel plates

    Directory of Open Access Journals (Sweden)

    Umar Khan

    2016-03-01

    Full Text Available Heat transfer analysis for the squeezing flow of a Casson fluid between parallel circular plates has been presented. Viable mathematical model has been constructed by using conservation laws coupled with suitable similarity transforms. This model ends up on a set of two highly nonlinear ordinary differential equations. Resulting equations have been solved by using a well-known analytical technique homotopy perturbation method (HPM. A numerical solution using forth order Runge–Kutta method has also been sought to support our analytical solution and the comparison shows an excellent agreement. Flow behavior under altering involved physical parameters is also discussed and explained in detail with graphical aid. For the presented problem, values of parameters are restricted. Analysis is carried out using the following ranges of parameters; squeeze number (-4⩽S⩽4, Casson fluid parameter (0.1⩽β⩽∞, Prandtl number (0.1⩽Pr⩽0.7, Eckert number (0.1⩽Ec⩽0.7 and 0.1⩽δ⩽0.4. Increase in velocity for squeeze number and Casson fluid parameter is observed. Temperature profile is found to be decreasing function of squeeze number and Casson fluid parameter and increasing function of Pr, Ec and δ.

  17. Numerical investigation of cryogen re-gasification in a plate heat exchanger

    Science.gov (United States)

    Malecha, Ziemowit; Płuszka, Paweł; Brenk, Arkadiusz

    2017-12-01

    The efficient re-gasification of cryogen is a crucial process in many cryogenic installations. It is especially important in the case of LNG evaporators used in stationary and mobile applications (e.g. marine and land transport). Other gases, like nitrogen or argon can be obtained at highest purity after re-gasification from their liquid states. Plate heat exchangers (PHE) are characterized by a high efficiency. Application of PHE for liquid gas vaporization processes can be beneficial. PHE design and optimization can be significantly supported by numerical modelling. Such calculations are very challenging due to very high computational demands and complexity related to phase change modelling. In the present work, a simplified mathematical model of a two phase flow with phase change was introduced. To ensure fast calculations a simplified two-dimensional (2D) numerical model of a real PHE was developed. It was validated with experimental measurements and finally used for LNG re-gasification modelling. The proposed numerical model showed to be orders of magnitude faster than its full 3D original.

  18. A numerical study of the supercritical CO2 plate heat exchanger subject to U-type, Z-type, and multi-pass arrangements

    Science.gov (United States)

    Zhu, Chen-Xi; Wang, Chi-Chuan

    2018-01-01

    This study proposes a numerical model for plate heat exchanger that is capable of handling supercritical CO2 fluid. The plate heat exchangers under investigation include Z-type (1-pass), U-type (1-pass), and 1-2 pass configurations. The plate spacing is 2.9 mm with a plate thickness of 0.8 mm, and the size of the plate is 600 mm wide and 218 mm in height with 60 degrees chevron angle. The proposed model takes into account the influence of gigantic change of CO2 properties. The simulation is first compared with some existing data for water-to-water plate heat exchangers with good agreements. The flow distribution, pressure drop, and heat transfer performance subject to the supercritical CO2 in plate heat exchangers are then investigated. It is found that the flow velocity increases consecutively from the entrance plate toward the last plate for the Z-type arrangement, and this is applicable for either water side or CO2 side. However, the flow distribution of the U-type arrangement in the water side shows opposite trend. Conversely, the flow distribution for U-type arrangement of CO2 depends on the specific flow ratio (C*). A lower C* like 0.1 may reverse the distribution, i.e. the flow velocity increases moderately alongside the plate channel like Z-type while a large C* of 1 would resemble the typical distribution in water channel. The flow distribution of CO2 side at the first and last plate shows a pronounced drop/surge phenomenon while the channels in water side does not reveal this kind of behavior. The performance of 2-pass plate heat exchanger, in terms of heat transfer rate, is better than that of 1-pass design only when C* is comparatively small (C* < 0.5). Multi-pass design is more effective when the dominant thermal resistance falls in the CO2 side.

  19. Heat transfer in fluctuating flow of an elastico-viscous fluid past an infinite plate with constant suction

    Science.gov (United States)

    Soundalgekar, V. M.; Uplekar, A. G.

    1981-06-01

    An analysis of heat transfer in a two dimensional flow of an elastico-viscous fluid (Walters liquid B) past an infinite porous plate has been carried out under the following conditions: (1) constant suction, (2) free stream oscillates in time about a constant mean, (3) the plate is thermally insulated. Approximate solutions to the temperature field have been derived on taking into consideration viscous dissipative terms. The mean wall temperature has been shown graphically and it is observed that it decreases with increasing frequency.

  20. Joint ENEA-ANSALDO design and manufacturing feasibility study of a brazed first wall for NET

    Energy Technology Data Exchange (ETDEWEB)

    Franconi, E.; Rado, V.; Simbolotti, G.; Violante, V.; Zampaglione, V. (Associazione Euratom-ENEA, Frascati (Italy). Centro Ricerche Energia); Avanzini, P.G.; Brossa, M.; Casali, D.; Grattarola, M.; Guerreschi, M.; Rosatelli, F. (Ansaldo S.p.A., Genoa (Italy)); Vieider, G. (Max-Planck-Institut fuer Plasmaphysik, Garching (Germany, F.R.)); NET Team

    1989-05-01

    In collaboration with ANSALDO, ENEA is performing a design and manufacturing feasibility study for the first wall of NET during the physics operation phase. The main design specifications are the average neutron wall load=1 MW/m/sup 2/, peak surface heat flux=0.4 MW/m/sup 2/, total number of burn pulses=1x10/sup 4/, average burn pulse duration=100 s, structure material=ss 316L S.A., coolant=H/sub 2/O (He) at 50/sup 0/C. The ENEA-ANSALDO reference design is based on the use of flat plates coupled by nicrobrazing to water poloidal cooling tubes. The final aim of the work is manufacturing a representative NET first wall box segment (mockup of indicative dimensions 0.65x0.25x0.15 m/sup 3/) suitable for testing in the 190 kW Thermal Fatigue Test Facility at JRC-Ispra. In this paper we report on the related design work and the results of the studied performed: Technological development (manufacturing test activity, brazed joints characterization tests, mockup design and manufacturing), thermomechanical analysis, plasma-wall interaction studies (test on protective carbon composite material, theory), and tritium transport analysis. (orig.).

  1. Brazing of Stainless Steels to Yttria Stabilized Zirconia (YSZ) Using Silver -Base Brazes

    Science.gov (United States)

    Singh, Mrityunjay; Shpargel, Tarah P.; Asthana, Rajiv

    2005-01-01

    Three silver-base brazes containing either noble metal palladium (Palcusil-10 and Palcusil-15) or active metal titanium (Ticusil) were evaluated for high-temperature oxidation resistance, and their effectiveness in joining yttria stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel. Thermogravimetric analysis (TGA), and optical- and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS) were used to evaluate the braze oxidation behavior and the structure and chemistry of the YSZ/braze/steel joints. The effect of the braze type and processing conditions on the interfacial microstructure and composition of the joint regions is discussed with reference to the chemical changes that occur at the interface. It was found that chemical interdiffusion of the constituents of YSZ, steel and the brazes led to compositional changes and/or interface reconstruction, and metallurgically sound joints.

  2. Design of a braze alloy for fast epitaxial brazing of superalloys

    Science.gov (United States)

    Piegert, S.; Laux, B.; Rösier, J.

    2012-07-01

    For the repair of directionally solidified turbine components made of nickel-based superalloys, a new high-temperature brazing method has been developed. Utilising heterogeneous nucleation on the crack surface, the microstructure of the base material can be reproduced, i.e. single crystallinity can be maintained. In contrast to commonly used eutectic braze alloys, such as nickel-boron or nickel-silicon systems, the process is not diffusion controlled but works with a consolute binary base system. The currently applied epitaxial brazing methods rely on isothermal solidification diffusing the melting point depressants into the base material until their concentration is reduced so that the liquid braze solidifies. Contrary, the identified Ni-Mn consolute system enables a temperature driven epitaxial solidification resulting in substantially reduced process duration. The development of the braze alloys was assisted using the CALPHAD software Thermo-Calc. The solidification behaviour was estimated by kinetic calculations with realistic boundary conditions. Finally, the complete system, including braze alloy as well as substrate material, was modelled by means of DICTRA. Subsequently, the thermodynamic properties of the braze alloys were experimentally analysed by DSC measurements. For brazing experiments 300 μm wide parallel gaps were used. Complete epitaxial solidification, i.e. the absence of high-angle grain boundaries, could be achieved within brazing times being up to two orders of magnitude shorter compared to diffusion brazing processes. Theoretically and experimentally evaluated process windows reveal similar shapes. However, a distinct shift has to be stated which can be ascribed to the limited accuracy of the underlying thermodynamic databases.

  3. Analysis of Heat Transfer and Pressure Drop for a Gas Flowing Through a set of Multiple Parallel Flat Plates at High Temperatures

    Science.gov (United States)

    Einstein, Thomas H.

    1961-01-01

    Equations were derived representing heat transfer and pressure drop for a gas flowing in the passages of a heater composed of a series of parallel flat plates. The plates generated heat which was transferred to the flowing gas by convection. The relatively high temperature level of this system necessitated the consideration of heat transfer between the plates by radiation. The equations were solved on an IBM 704 computer, and results were obtained for hydrogen as the working fluid for a series of cases with a gas inlet temperature of 200 R, an exit temperature of 5000 0 R, and exit Mach numbers ranging from 0.2 to O.8. The length of the heater composed of the plates ranged from 2 to 4 feet, and the spacing between the plates was varied from 0.003 to 0.01 foot. Most of the results were for a five- plate heater, but results are also given for nine plates to show the effect of increasing the number of plates. The heat generation was assumed to be identical for each plate but was varied along the length of the plates. The axial variation of power used to obtain the results presented is the so-called "2/3-cosine variation." The boundaries surrounding the set of plates, and parallel to it, were assumed adiabatic, so that all the power generated in the plates went into heating the gas. The results are presented in plots of maximum plate and maximum adiabatic wall temperatures as functions of parameters proportional to f(L/D), for the case of both laminar and turbulent flow. Here f is the Fanning friction factor and (L/D) is the length to equivalent diameter ratio of the passages in the heater. The pressure drop through the heater is presented as a function of these same parameters, the exit Mach number, and the pressure at the exit of the heater.

  4. Effects of Hall current, radiation and rotation on natural convection heat and mass transfer flow past a moving vertical plate

    Directory of Open Access Journals (Sweden)

    G.S. Seth

    2014-06-01

    Full Text Available An investigation of the effects of Hall current and rotation on unsteady hydromagnetic natural convection flow with heat and mass transfer of an electrically conducting, viscous, incompressible and optically thick radiating fluid past an impulsively moving vertical plate embedded in a fluid saturated porous medium, when temperature of the plate has a temporarily ramped profile, is carried out. Exact solution of the governing equations is obtained in closed form by Laplace transform technique. Exact solution is also obtained in case of unit Schmidt number. Expressions for skin friction due to primary and secondary flows and Nusselt number are derived for both ramped temperature and isothermal plates. Expression for Sherwood number is also derived. The numerical values of primary and secondary fluid velocities, fluid temperature and species concentration are displayed graphically whereas those of skin friction are presented in tabular form for various values of pertinent flow parameters.

  5. Heat and Mass Transfer of Unsteady Hydromagnetic Free Convection Flow Through Porous Medium Past a Vertical Plate with Uniform Surface Heat Flux

    Science.gov (United States)

    El-Aziz, Mohamed Abd; Yahya, Aishah S.

    2017-09-01

    Simultaneous effects of thermal and concentration diffusions in unsteady magnetohydrodynamic free convection flow past a moving plate maintained at constant heat flux and embedded in a viscous fluid saturated porous medium is presented. The transport model employed includes the effects of thermal radiation, heat sink, Soret and chemical reaction. The fluid is considered as a gray absorbing-emitting but non-scattering medium and the Rosseland approximation in the energy equations is used to describe the radiative heat flux for optically thick fluid. The dimensionless coupled linear partial differential equations are solved by using Laplace transform technique. Numerical results for the velocity, temperature, concentration as well as the skin friction coefficient and the rates of heat and mass transfer are shown graphically for different values of physical parameters involved.

  6. Improving Casing Integrity by Induction Brazing of Casing Connections

    NARCIS (Netherlands)

    Ernens, Dennis; Hariharan, Hari; van Haaften, Willem Maarten; Pasaribu, Rihard; Jabs, Matthew; McKim, Richard

    2017-01-01

    Brazing technology allows metallurgical joining of dissimilar materials using a filler material. In this paper brazing technology applied to casing connections is presented. The initial application was triggered by challenges with mechanical and pressure integrity after expansion of casing

  7. Refractory metals welded or brazed with tungsten inert gas equipment

    Science.gov (United States)

    Wisner, J. P.

    1965-01-01

    Appropriate brazing metals and temperatures facilitate the welding or brazing of base metals with tungsten inert gas equipment. The highest quality bond is obtained when TIG welding is performed in an inert atmosphere.

  8. Thermal protection system gap heating rates of the Rockwell International flat plate heat transfer model (OH2A/OH2B)

    Science.gov (United States)

    Foster, T. F.; Lockman, W. K.; Grifall, W. J.

    1973-01-01

    Heat transfer data for the Rockwell International Flat Plate Thermocouple Model are presented. The model simulated the Space Shuttle Vehicle Thermal Protection System. Data were recorded for locations in and around various size gaps for various gap orientation configurations. The test was conducted at Mach 5.1 for free-stream Reynolds number per foot values from 500,000 to 1,500,000.

  9. Simulation model of Al-Ti dissimilar laser welding-brazing and its experimental verification

    Science.gov (United States)

    Behúlová, M.; Babalová, E.; Nagy, M.

    2017-02-01

    Formation of dissimilar weld joints of light metals and alloys including Al-Ti joints is interesting mainly due to demands on the weight reduction and corrosion resistance of components and structures in automotive, aircraft, aeronautic and other industries. Joining of Al-Ti alloys represents quite difficult problem. Generally, the fusion welding of these materials can lead to the development of different metastable phases and formation of brittle intermetallic compounds. The paper deals with numerical simulation of the laser welding-brazing process of titanium Grade 2 and EN AW 5083 aluminum alloy sheets using the 5087 aluminum filler wire. Simulation model for welding-brazing of testing samples with the dimensions of 50 × 100 × 2 mm was developed in order to perform numerical experiments applying variable welding parameters and to design proper combination of these parameters for formation of sound Al-Ti welded-brazed joints. Thermal properties of welded materials in the dependence on temperature were computed using JMatPro software. The conical model of the heat source was exploited for description of the heat input to the weld due to the moving laser beam source. The sample cooling by convection and radiation to the surrounding air and shielding argon gas was taken into account. Developed simulation model was verified by comparison of obtained results of numerical simulation with the temperatures measured during real experiments of laser welding-brazing by the TruDisk 4002 disk laser.

  10. Prediction of Heat Transfer Characteristics of Binary Refrigerant Mixtures in a Falling Film Type Plate-fin Evaporator

    Science.gov (United States)

    Yara, Tomoyasu; Koyama, Shigeru

    This paper deals with the characteristics of heat transfer and pressure drop of R 22, R 134a pure refrigerant and R 134a/R123 refrigerant mixtures in a falling film type plate-fin evaporator. The refrigerants have been tested in the ranges of heat flux from 3 to 20 kW/m2 and mass velocity from 50 to 100 kg/m2s. It is clarified that heat transfer characteristics of evaporation in the present experimental range are not affected by shear stress. Taking the fin efficiency into consideration, a correlation equation of heat transfer coefficient is proposed. The characteristic of pressure drop is also proposed by modifying friction factor of Soliman's equation. Furthermore, a prediction model for evaporation of mixtures in a plate fin heat exchanger is developed based on the assumption that the phase equilibrium in a cross-section of the refrigerant path is established. The prediction results are in good agreement with the experimental data.

  11. Two-phase plate-fin heat exchanger modeling for waste heat recovery systems in diesel engines

    NARCIS (Netherlands)

    Feru, E.; de Jager, B.; Willems, F.; Steinbuch, M.

    2014-01-01

    This paper presents the modeling and model validation for a modular two-phase heat exchanger that recovers energy in heavy-duty diesel engines. The model is developed for temperature and vapor quality prediction and for control design of the waste heat recovery system. In the studied waste heat

  12. MHD Free Convective Boundary Layer Flow of a Nanofluid past a Flat Vertical Plate with Newtonian Heating Boundary Condition

    Science.gov (United States)

    Uddin, Mohammed J.; Khan, Waqar A.; Ismail, Ahmed I.

    2012-01-01

    Steady two dimensional MHD laminar free convective boundary layer flows of an electrically conducting Newtonian nanofluid over a solid stationary vertical plate in a quiescent fluid taking into account the Newtonian heating boundary condition is investigated numerically. A magnetic field can be used to control the motion of an electrically conducting fluid in micro/nano scale systems used for transportation of fluid. The transport equations along with the boundary conditions are first converted into dimensionless form and then using linear group of transformations, the similarity governing equations are developed. The transformed equations are solved numerically using the Runge-Kutta-Fehlberg fourth-fifth order method with shooting technique. The effects of different controlling parameters, namely, Lewis number, Prandtl number, buoyancy ratio, thermophoresis, Brownian motion, magnetic field and Newtonian heating on the flow and heat transfer are investigated. The numerical results for the dimensionless axial velocity, temperature and nanoparticle volume fraction as well as the reduced Nusselt and Sherwood number have been presented graphically and discussed. It is found that the rate of heat and mass transfer increase as Newtonian heating parameter increases. The dimensionless velocity and temperature distributions increase with the increase of Newtonian heating parameter. The results of the reduced heat transfer rate is compared for convective heating boundary condition and found an excellent agreement. PMID:23166688

  13. MHD free convective boundary layer flow of a nanofluid past a flat vertical plate with Newtonian heating boundary condition.

    Science.gov (United States)

    Uddin, Mohammed J; Khan, Waqar A; Ismail, Ahmed I

    2012-01-01

    Steady two dimensional MHD laminar free convective boundary layer flows of an electrically conducting Newtonian nanofluid over a solid stationary vertical plate in a quiescent fluid taking into account the Newtonian heating boundary condition is investigated numerically. A magnetic field can be used to control the motion of an electrically conducting fluid in micro/nano scale systems used for transportation of fluid. The transport equations along with the boundary conditions are first converted into dimensionless form and then using linear group of transformations, the similarity governing equations are developed. The transformed equations are solved numerically using the Runge-Kutta-Fehlberg fourth-fifth order method with shooting technique. The effects of different controlling parameters, namely, Lewis number, Prandtl number, buoyancy ratio, thermophoresis, Brownian motion, magnetic field and Newtonian heating on the flow and heat transfer are investigated. The numerical results for the dimensionless axial velocity, temperature and nanoparticle volume fraction as well as the reduced Nusselt and Sherwood number have been presented graphically and discussed. It is found that the rate of heat and mass transfer increase as Newtonian heating parameter increases. The dimensionless velocity and temperature distributions increase with the increase of Newtonian heating parameter. The results of the reduced heat transfer rate is compared for convective heating boundary condition and found an excellent agreement.

  14. MHD free convective boundary layer flow of a nanofluid past a flat vertical plate with Newtonian heating boundary condition.

    Directory of Open Access Journals (Sweden)

    Mohammed J Uddin

    Full Text Available Steady two dimensional MHD laminar free convective boundary layer flows of an electrically conducting Newtonian nanofluid over a solid stationary vertical plate in a quiescent fluid taking into account the Newtonian heating boundary condition is investigated numerically. A magnetic field can be used to control the motion of an electrically conducting fluid in micro/nano scale systems used for transportation of fluid. The transport equations along with the boundary conditions are first converted into dimensionless form and then using linear group of transformations, the similarity governing equations are developed. The transformed equations are solved numerically using the Runge-Kutta-Fehlberg fourth-fifth order method with shooting technique. The effects of different controlling parameters, namely, Lewis number, Prandtl number, buoyancy ratio, thermophoresis, Brownian motion, magnetic field and Newtonian heating on the flow and heat transfer are investigated. The numerical results for the dimensionless axial velocity, temperature and nanoparticle volume fraction as well as the reduced Nusselt and Sherwood number have been presented graphically and discussed. It is found that the rate of heat and mass transfer increase as Newtonian heating parameter increases. The dimensionless velocity and temperature distributions increase with the increase of Newtonian heating parameter. The results of the reduced heat transfer rate is compared for convective heating boundary condition and found an excellent agreement.

  15. Efficiently-cooled plasmonic amorphous silicon solar cells integrated with a nano-coated heat-pipe plate.

    Science.gov (United States)

    Zhang, Yinan; Du, Yanping; Shum, Clifford; Cai, Boyuan; Le, Nam Cao Hoai; Chen, Xi; Duck, Benjamin; Fell, Christopher; Zhu, Yonggang; Gu, Min

    2016-04-26

    Solar photovoltaics (PV) are emerging as a major alternative energy source. The cost of PV electricity depends on the efficiency of conversion of light to electricity. Despite of steady growth in the efficiency for several decades, little has been achieved to reduce the impact of real-world operating temperatures on this efficiency. Here we demonstrate a highly efficient cooling solution to the recently emerging high performance plasmonic solar cell technology by integrating an advanced nano-coated heat-pipe plate. This thermal cooling technology, efficient for both summer and winter time, demonstrates the heat transportation capability up to ten times higher than those of the metal plate and the conventional wickless heat-pipe plates. The reduction in temperature rise of the plasmonic solar cells operating under one sun condition can be as high as 46%, leading to an approximate 56% recovery in efficiency, which dramatically increases the energy yield of the plasmonic solar cells. This newly-developed, thermally-managed plasmonic solar cell device significantly extends the application scope of PV for highly efficient solar energy conversion.

  16. Modeling of various heat adapter plate 4 and 6 array for optimization of thermoelectric generator element using modified diffusion equation

    Science.gov (United States)

    Defrianto; Tambunan, W.; Lazuardi

    2017-07-01

    The use of waste heat from exhaust gas and converting it to electricity is now an alternative to harvest a cheap and clean energy. Thermoelectric generator (TEG) has the ability to directly recover such waste heat and generate electricity. The aim of this study is to simulate the heat transfer on the aluminum adapter plate for homogeneity temperature distribution coupled with hot side of TEG type 40-40-10/100 from Firma Eureka and adjust their high temperatures to the TEG operating temperature to avoid the element damage. Modelling was carried out using MATLAB modified diffusion equation with Dirichlet boundary conditions at defined temperature which has been set at the ends of the heat source at 463K and 373K ± 10% on the hot side of the TEG element. The use of nylon insulated material is modeled after Neumann boundary condition in which the temperature gradient is ∂T/∂n = 0 out of boundary. Realization of the modelling is done by designing a heat conductive plate using software ACAD 2015 and converted into a binary file format of Mathlab to form a finite element mesh with geometry variations of solid model. The solid cubic model of aluminum adapter plate has a dimension of 40mm length, 40mm width and also 20mm, 30mm and 40mm thickness arranged in two arrays of 2×2 and 2×3 of TEG elements. Results showed a temperature decrease about 40.95% and 50.02% respectively from the initial source and appropriate with TEG temperature tolerance.

  17. Effects of Heat Treatment on Interface Microstructure and Mechanical Properties of Explosively Welded Ck60/St37 Plates

    Science.gov (United States)

    Yazdani, Majid; Toroghinejad, Mohammad Reza; Hashemi, Seyyed Mohammad

    2016-12-01

    This study explores the effects of heat treatment on the microstructure and mechanical properties of explosively welded Ck60 steel/St37 steel. The objective is to find an economical way for manufacturing bimetallic plates that can be used in the rolling stand of hot rolling mill units. The explosive ratio and stand-off distance are set at 1.7 and 1.5 t ( t = flyer thickness), respectively. Since explosive welding is accompanied by such undesirable metallurgical effects as remarkable hardening, severe plastic deformation, and even formation of local melted zones near the interface, heat treatment is required to overcome or alleviate these adverse effects. For this purpose, the composites are subjected to heat treatment in a temperature range of 600-700 °C at a rate of 90 °C/h for 1 h. Results demonstrate well-bonded composite plates with a wavy interface. In the as-welded case, vortex zones are formed along the interface; however, they are transformed into fine grains upon heat treatment. Microhardness is also observed to be maximum near the interface in the welded case before it decreases with increasing temperature. Shear strength is the highest in the as-welded specimen, which later decreases as a result of heat treatment. Moreover, the energy absorbed by the heat-treated specimens is observed to increase with increasing temperature so that the lowest value of absorbed energy belongs to the as-welded specimen. Finally, fractography is carried out using the scanning electron microscope to examine the specimens subjected to shear and impact tests. As a result of heat treatment, fracture surfaces exhibit dimpled ruptures and fail in the mixed mode, while failure in the as-welded specimens predominantly occurs in the brittle mode.

  18. Heating produced by therapeutic ultrasound in the presence of a metal plate in the femur of canine cadavers

    Directory of Open Access Journals (Sweden)

    A.O. Andrades

    2014-10-01

    Full Text Available The present study aimed to assess the heat generated by a therapeutic ultrasound (TUS in a metal bone plate and adjacent structures after fixation to the femur of canine cadavers. Ten pairs of hind limbs were used, and they were equally distributed between groups that were subjected to 1- and 3-MHz frequencies, with each frequency testing 1- and 2-W/cm² intensities. The right hind limb was defined as the control group (absence of the metal plate, and the left hind limb was the test group (presence of the metal plate. Therefore, the control groups (CG were denominated CGI, using TUS with 1-MHz frequency and 1-W/cm² intensity; CGII, using 1-MHz frequency and 2-W/cm² intensity; CGIII, using 3-MHz frequency and 1-W/cm² intensity; and CGIV, using 3-MHz frequency and 2-W/cm² intensity. For each control group, its respective test group (TG was denominated TGI, TGII, TGIII and TGIV. The TUS was applied to the lateral aspect of the thigh using the continuous mode and a 3.5-cm² transducer in a 6.25-cm² area for 2 minutes. Sensors were coupled to digital thermometers that measured the temperature in different sites before (t0 and after (t1 of the TUS application. The temperatures in t1 were higher in all tested groups. The intramuscular temperature was significantly higher (P<0.05 in the groups used to test the 3-MHz frequency in the presence of the metal plate. The therapeutic ultrasound in the continuous mode using frequencies of 1 and 3 MHz and intensities of 1 and 2 W/cm2 for 2 minutes caused heating of the metal plate and adjacent structures after fixation to the femur of canine cadavers.

  19. The Brazing Behavior of Aluminum-Steel Cladding Strip with Pre-Cladded Brazing Layer Used in Air Cooling System of Power Plants

    OpenAIRE

    Sun Chang; Zhang Xiao-jun; Li Long; Zhou De-jing

    2016-01-01

    The brazing behavior of 3003 fin assemble with 4343(filler layer)/4A60(transition layer)/08Al(steel layer) brazing sheet (the ratio of filler layer thickness to transition thickness were constant 1:2) were investigated. This study elucidates the brazing results vary with the layer thickness and brazing temperatures. Results showed that keeping the holding time at brazing temperature constant (the holding time of this study was 10 minutes in all brazing progress), under the condition of brazin...

  20. Mounting for diodes provides efficient heat sink

    Science.gov (United States)

    1964-01-01

    Efficient heat sink is provided by soldering diodes to metal support bars which are brazed to a ceramic base. Electrical connections between diodes on adjacent bars are made flexible by metal strips which aid in heat dissipation.

  1. Numerical Modelling of Indution Heating - Fundamentals

    DEFF Research Database (Denmark)

    Zhang, Wenqi

    Induction heating is extensively used for brazing and heat treatment of materials to produce consumer and industrial products; structural assemblies; electrical and electronic products; mining, machine, and hand tools; ordnance equipment; and aerospace assemblies. It is often applied when rapid...

  2. Combined Effects Of Stress Work And Heat Generation On MHD Natural Convection Flow Along A Vertical Flat Plate With Power Law Variation Of Uniform Surface Temperature

    National Research Council Canada - National Science Library

    Mohammad Mahfuzul Islam; Md. M. Alam; M. M. Parvez; M. A. Rahman

    2015-01-01

    Abstract In this paper is presented to study conjugate effects of stress work and heat generation on MHD natural convection flow along a vertical flat plate with power law variation of surface temperature...

  3. Free convective heat transfer with hall effects, heat absorption and chemical reaction over an accelerated moving plate in a rotating system

    Energy Technology Data Exchange (ETDEWEB)

    Hussain, S.M., E-mail: hussain.modassir@yahoo.com [Department of Mathematics, OP Jindal University, Raigarh 496109 (India); Jain, J., E-mail: jj.28481@gmail.com [Department of Mathematics, OP Jindal University, Raigarh 496109 (India); Seth, G.S., E-mail: gsseth_ism@yahoo.com [Department of Applied Mathematics, Indian School of Mines, Dhanbad 826004 (India); Rashidi, M.M., E-mail: mm_rashidi@yahoo.com [Shanghai Key Lab of Vehicle Aerodynamics and Vehicle Thermal Management System, Tongji University, Shanghai 201804 (China)

    2017-01-15

    The unsteady MHD free convective heat and mass transfer flow of an electrically conducting, viscous and incompressible fluid over an accelerated moving vertical plate in the presence of heat absorption and chemical reaction with ramped temperature and ramped surface concentration through a porous medium in a rotating system is studied, taking Hall effects into account. The governing equations are solved analytically with the help of Laplace transform technique. The unified closed-form expressions are obtained for fluid velocity, fluid temperature, species concentration, skin friction, Nusselt number and Sherwood numbers. The effects of various parameters on fluid velocity, fluid temperature and species concentration are discussed by graphs whereas numerical values of skin friction, Nusselt and Sherwood numbers are presented in tabular form for different values of pertinent flow parameters. The numerical results are also compared with free convective flow near ramped temperature plate with ramped surface concentration with the corresponding flow near isothermal plate with uniform surface concentration. - Highlights: • Magnetic field, Hall current, rotation and chemical reaction play vital role on flow field. • Hall current tends to accelerate secondary fluid velocity in the boundary layer region. • Rotation tends to retard primary fluid velocity throughout the boundary layer region. • Rotation and chemical reaction tend to enhance primary skin friction. • Solutal buoyancy force and permeability of medium reduce primary skin friction.

  4. New similarity solution of boundary layer flow along a continuously moving convectively heated horizontal plate by deductive group method

    Directory of Open Access Journals (Sweden)

    Uddin Mohammed Jashim

    2015-01-01

    Full Text Available A mathematical model is presented and analyzed for steady two-dimensional non-isothermal laminar free convective boundary layer flow along a convectively heated moving horizontal plate. New similarity transformations are developed using one parameter deductive group transformations and hence the governing transport equations are reduced to a system of coupled, nonlinear ordinary differential equations with associated boundary conditions. The reduced equations are then solved numerically by an implicit finite difference numerical method. The effects of pertinent parameters on the non-dimensional velocity, temperature, friction factor and heat transfer rates are investigated and presented graphically. It is found that friction factor decreases with the free convective parameter and rate of heat transfer increases with the convection-conduction parameter.

  5. Experimental Optimization of Passive Cooling of a Heat Source Array Flush-Mounted on a Vertical Plate

    Directory of Open Access Journals (Sweden)

    Antoine Baudoin

    2016-11-01

    Full Text Available Heat sources, such as power electronics for offshore power, could be cooled passively—mainly by conduction and natural convection. The obvious advantage of this strategy is its high reliability. However, it must be implemented in an efficient manner (i.e., the area needs to be kept low to limit the construction costs. In this study, the placement of multiple heat sources mounted on a vertical plate was studied experimentally for optimization purposes. We chose a regular distribution, as this is likely to be the preferred choice in the construction process. We found that optimal spacing can be determined for a targeted source density by tuning the vertical and horizontal spacing between the heat sources. The optimal aspect ratio was estimated to be around two.

  6. The turbulent boundary layer on a porous plate: An experimental study of the heat transfer behavior with adverse pressure gradients

    Science.gov (United States)

    Blackwell, B. F.; Kays, W. M.; Moffat, R. J.

    1972-01-01

    An experimental investigation of the heat transfer behavior of the near equilibrium transpired turbulent boundary layer with adverse pressure gradient has been carried out. Stanton numbers were measured by an energy balance on electrically heated plates that form the bottom wall of the wind tunnel. Two adverse pressure gradients were studied. Two types of transpiration boundary conditions were investigated. The concept of an equilibrium thermal boundary layer was introduced. It was found that Stanton number as a function of enthalpy thickness Reynolds number is essentially unaffected by adverse pressure gradient with no transpiration. Shear stress, heat flux, and turbulent Prandtl number profiles were computed from mean temperature and velocity profiles. It was concluded that the turbulent Prandtl number is greater than unity in near the wall and decreases continuously to approximately 0.5 at the free stream.

  7. Cold plate

    Energy Technology Data Exchange (ETDEWEB)

    Marroquin, Christopher M.; O' Connell, Kevin M.; Schultz, Mark D.; Tian, Shurong

    2018-02-13

    A cold plate, an electronic assembly including a cold plate, and a method for forming a cold plate are provided. The cold plate includes an interface plate and an opposing plate that form a plenum. The cold plate includes a plurality of active areas arranged for alignment over respective heat generating portions of an electronic assembly, and non-active areas between the active areas. A cooling fluid flows through the plenum. The plenum, at the non-active areas, has a reduced width and/or reduced height relative to the plenum at the active areas. The reduced width and/or height of the plenum, and exterior dimensions of cold plate, at the non-active areas allow the non-active areas to flex to accommodate surface variations of the electronics assembly. The reduced width and/or height non-active areas can be specifically shaped to fit between physical features of the electronics assembly.

  8. Experimental and numerical analyses on a plate heat exchanger with phase change for waste heat recovery at off-design conditions

    Science.gov (United States)

    Cipollone, Roberto; Bianchi, Giuseppe; Di Battista, Davide; Fatigati, Fabio

    2015-11-01

    This paper analyzes the performances of an evaporator for small scale waste heat recovery applications based on bottoming Organic Rankine Cycles with net output power in the range 2-5 kW. The heat recovery steam generator is a plate heat exchanger with oil as hot stream and an organic fluid on the cold side. An experimental characterization of the heat exchanger was carried out at different operating points measuring temperatures, pressures and flow rates on both sides. The measurement data further allowed to validate a numerical model of the evaporator whereas heat transfer coefficients were evaluated comparing several literature correlations, especially for the phase-change of the organic fluid. With reference to a waste heat recovery application in industrial compressed air systems, multiple off-design conditions were simulated considering the effects of oil mass flow rate and temperature on the superheating of the organic fluid, a key parameter to ensure a proper operation of the expansion machine, thus of the energy recovery process.

  9. Mechanisms of stabilization and blowoff of a premixed flame downstream of a heat-conducting perforated plate

    KAUST Repository

    Kedia, Kushal S.

    2012-03-01

    The objective of this work is to investigate the flame stabilization mechanism and the conditions leading to the blowoff of a laminar premixed flame anchored downstream of a heat-conducting perforated-plate/multi-hole burner, with overall nearly adiabatic conditions. We use unsteady, fully resolved, two-dimensional simulations with detailed chemical kinetics and species transport for methane-air combustion. Results show a bell-shaped flame stabilizing above the burner plate hole, with a U-shaped section anchored between neighboring holes. The base of the positively curved U-shaped section of the flame is positioned near the stagnation point, at a location where the flame displacement speed is equal to the flow speed. This location is determined by the combined effect of heat loss and flame stretch on the flame displacement speed. As the mass flow rate of the reactants is increased, the flame displacement speed at this location varies non-monotonically. As the inlet velocity is increased, the recirculation zone grows slowly, the flame moves downstream, and the heat loss to the burner decreases, strengthening the flame and increasing its displacement speed. As the inlet velocity is raised, the stagnation point moves downstream, and the flame length grows to accommodate the reactants mass flow. Concomitantly, the radius of curvature of the flame base decreases until it reaches an almost constant value, comparable to the flame thickness. While the heat loss decreases, the higher flame curvature dominates thereby reducing the displacement speed of the flame base. For a stable flame, the gradient of the flame base displacement speed normal to the flame is higher than the gradient of the flow speed along the same direction, leading to dynamic stability. As inlet velocity is raised further, the former decreases while the latter increases until the stability condition is violated, leading to blowoff. The flame speed during blow off is determined by the feedback between the

  10. Brazing of Be with CuCrZr-bronze using copper-based filler metal STEMET

    Directory of Open Access Journals (Sweden)

    B.A. Kalin

    2016-12-01

    Optimization of the composition of the Cu–Ni–Sn–P system filler metals and comparative tests of filler metals of various compositions have been carried out in this paper to reduce the brazing temperature of beryllium with CuCrZr. Alloys of the following compositions Cu–6.4Ni–9.2Sn–6.3P (STEMET 1105 and Cu–9.1Ni–3.6Sn–8.0P (STEMET 1101 were made in the form of rapidly quenched ribbons with a thickness of 50µm and a width of 50mm. They were used to perform furnace brazing by Joule heating (with a rate of 15K/min of beryllium with CuCrZr (Be/CuCrZr at temperatures of 650, 700 and 750°C for 15min. Metallographic investigations of the zone of brazing and mechanical shear tests of joints before and after the heat treatment at 350°C for 30h have been conducted. It was found that the joints of Be/CuCrZr brazed at 650°C using STEMET 1105 (τs=230MPa and at 750°C using STEMET 1101 (τs=260MPa had the best shear strength properties. However, there is a significant decrease of the microhardness of CuCrZr from 1570 to 1140MPa at 750°C, which indicates a significant loss of its strength. The results obtained suggest that the brazing of beryllium with CuCrZr using STEMET 1105 at 650–700°C will not adversely affect the CuCrZr.

  11. ZIRCONIUM-TITANIUM-BERYLLIUM BRAZING ALLOY

    Science.gov (United States)

    Gilliland, R.G.; Patriarca, P.; Slaughter, G.M.; Williams, L.C.

    1962-06-12

    A new and improved ternary alloy is described which is of particular utility in braze-bonding parts made of a refractory metal selected from Group IV, V, and VI of the periodic table and alloys containing said metal as a predominating alloying ingredient. The brazing alloy contains, by weight, 40 to 50 per cent zirconium, 40 to 50 per cent titanium, and the balance beryllium in amounts ranging from 1 to 20 per cent, said alloy having a melting point in the range 950 to 1400 deg C. (AEC)

  12. Experimental fatigue curves for aluminium brazed areas

    Science.gov (United States)

    Dimitescu, A.; Babiş, C.; Niţoi, D. F.; Radu, C.

    2017-08-01

    An important factor for the quality of joints is the brazed area. The fatigue check occupies a major position among many test procedures and methods, especially by the joining technologies. The results of processing the fatigue data experiments for aluminium brazed samples are used to find the regression function and the response surface methodology. The fatigue process of mechanical components under service loading is stochastic in nature. The prediction of time-dependent fatigue reliability is critical for the design and maintenance planning of many structural components.

  13. Optimal design of the first stage of the plate-fin heat exchanger for the EAST cryogenic system

    Science.gov (United States)

    Qingfeng, JIANG; Zhigang, ZHU; Qiyong, ZHANG; Ming, ZHUANG; Xiaofei, LU

    2018-03-01

    The size of the heat exchanger is an important factor determining the dimensions of the cold box in helium cryogenic systems. In this paper, a counter-flow multi-stream plate-fin heat exchanger is optimized by means of a spatial interpolation method coupled with a hybrid genetic algorithm. Compared with empirical correlations, this spatial interpolation algorithm based on a kriging model can be adopted to more precisely predict the Colburn heat transfer factors and Fanning friction factors of offset-strip fins. Moreover, strict computational fluid dynamics simulations can be carried out to predict the heat transfer and friction performance in the absence of reliable experimental data. Within the constraints of heat exchange requirements, maximum allowable pressure drop, existing manufacturing techniques and structural strength, a mathematical model of an optimized design with discrete and continuous variables based on a hybrid genetic algorithm is established in order to minimize the volume. The results show that for the first-stage heat exchanger in the EAST refrigerator, the structural size could be decreased from the original 2.200 × 0.600 × 0.627 (m3) to the optimized 1.854 × 0.420 × 0.340 (m3), with a large reduction in volume. The current work demonstrates that the proposed method could be a useful tool to achieve optimization in an actual engineering project during the practical design process.

  14. Active vacuum brazing of CNT films to metal substrates for superior electron field emission performance.

    Science.gov (United States)

    Longtin, Rémi; Ramon Sanchez-Valencia, Juan; Shorubalko, Ivan; Furrer, Roman; Hack, Erwin; Elsener, Hansrudolf; Gröning, Oliver; Greenwood, Paul; Rupesinghe, Nalin; Teo, Kenneth; Leinenbach, Christian; Gröning, Pierangelo

    2015-02-01

    The joining of macroscopic films of vertically aligned multiwalled carbon nanotubes (CNTs) to titanium substrates is demonstrated by active vacuum brazing at 820 °C with a Ag-Cu-Ti alloy and at 880 °C with a Cu-Sn-Ti-Zr alloy. The brazing methodology was elaborated in order to enable the production of highly electrically and thermally conductive CNT/metal substrate contacts. The interfacial electrical resistances of the joints were measured to be as low as 0.35 Ω. The improved interfacial transport properties in the brazed films lead to superior electron field-emission properties when compared to the as-grown films. An emission current of 150 μA was drawn from the brazed nanotubes at an applied electric field of 0.6 V μm-1. The improvement in electron field-emission is mainly attributed to the reduction of the contact resistance between the nanotubes and the substrate. The joints have high re-melting temperatures up to the solidus temperatures of the alloys; far greater than what is achievable with standard solders, thus expanding the application potential of CNT films to high-current and high-power applications where substantial frictional or resistive heating is expected.

  15. Investigation of the effect of contaminations and cleaning processes on the surface properties of brazing surfaces

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Wiesner, S.

    2017-03-01

    The quality of brazed joints is determined by different factors such as the atmosphere and the parameters during brazing as well as the condition of the brazing surfaces. Residues of lubricants used during machining of the components and the subsequent cleaning processes can contaminate the faying surfaces and can hence influence the flow ability of the molten filler metals. Besides their influence on the filler metal flow, the residues can result in the formation of carbonic phases in the joint leading to a possible reduction of the corrosion resistance and the mechanical properties. The first step of the current study with the aim of avoiding these defects is to identify the influence of critical contaminations and cleaning methods on the quality of the brazed joints. In a first step, contaminations on AISI304 and Inconel alloy 625 due to different cooling lubricants and the effect of several cleaning methods, in particular plasma cleaning, have been investigated. Information about the surface energy of contaminated and cleaned surfaces was gained by measuring contact angle of testing fluids. Additionally, the lubricants and the resulting contamination products have been analyzed considering the influence of a heat treatment.

  16. Brazing, high temperature brazing and diffusion welding. Lectures and posters; Hart- und Hochtemperaturloeten und Diffusionsschweissen. Vortraege und Posterbeitraege

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2007-07-01

    This paper contains lectures and poster with the following main topics: Fundamentals and industrial application of brazing; Joining of cemented carbides, hard metals, cermets; Diffusion bonding, micro- and nanotechnologies, corrosion and corrosion protection, integration of brazing into the production process; Joining of glass, ceramics, metals; Joining techniques in fuel cells; Joining with Fe-based filler metals; Joining of high performance materials; Arc brazing and beam brazing; Designing suitable for brazing / Corrosion and corrosion protection / Inspection; Joining of light weight metals; Functional surfaces / Modeling an simulation.

  17. Boundary Layer Flow and Heat Transfer with Variable Fluid Properties on a Moving Flat Plate in a Parallel Free Stream

    Directory of Open Access Journals (Sweden)

    Norfifah Bachok

    2012-01-01

    Full Text Available The steady boundary layer flow and heat transfer of a viscous fluid on a moving flat plate in a parallel free stream with variable fluid properties are studied. Two special cases, namely, constant fluid properties and variable fluid viscosity, are considered. The transformed boundary layer equations are solved numerically by a finite-difference scheme known as Keller-box method. Numerical results for the flow and the thermal fields for both cases are obtained for various values of the free stream parameter and the Prandtl number. It is found that dual solutions exist for both cases when the fluid and the plate move in the opposite directions. Moreover, fluid with constant properties shows drag reduction characteristics compared to fluid with variable viscosity.

  18. Radiation effects on unsteady MHD convective heat and mass transfer past a vertical plate with chemical reaction and viscous dissipation

    Directory of Open Access Journals (Sweden)

    Chandra Shekar Balla

    2015-09-01

    Full Text Available A numerical analysis is performed to study the unsteady magnetohydrodynamic convective flow of heat and mass transfer of a viscous, incompressible, electrically conducting Newtonian fluid along a vertical permeable plate in the presence of a homogeneous first order chemical reaction and taking into account thermal radiation effects. The porous plate was subjected to a constant suction velocity with variable surface temperature and concentration. The governing coupled non-linear boundary layer partial differential equations were solved by an efficient and unconditionally stable finite element method based on Galerkin weighted residual approach. A representative set of computational results for the velocity, temperature and concentration profiles as well as Local skin-friction coefficient, Local Nusselt number and Local Sherwood number are presented graphically for various governing parameters such as M,R,Ec,Sc,andK. In the present analysis various comparisons with previously published work are performed and the results are found to be in a good agreement.

  19. Annual measured and simulated thermal performance analysis of a hybrid solar district heating plant with flat plate collectors and parabolic trough collectors in series

    DEFF Research Database (Denmark)

    Tian, Zhiyong; Perers, Bengt; Furbo, Simon

    2017-01-01

    the district heating network to about 70 °C and then the parabolic trough collectors would heat the preheated water to the required supply temperature of the district heating network. Annual measured and simulated thermal performances of both the parabolic trough collector field and the flat plate collector...... in large solar heating plants for a district heating network, a hybrid solar collector field with 5960 m2 flat plate collectors and 4039 m2 parabolic trough collectors in series was constructed in Taars, Denmark. The design principle is that the flat plate collectors preheat the return water from...... field are presented in this paper. The thermal performance of both collector fields with weather data of a Design Reference Year was simulated to have a whole understanding of the application of both collectors under Danish climate conditions as well. These results not only can provide a design basis...

  20. Investigation of the effect of rapidly solidified braze ribbons on the microstructure of brazed joints

    Science.gov (United States)

    Bobzin, K.; Öte, M.; Wiesner, S.; Rochala, P.; Mayer, J.; Aretz, A.; Iskandar, R.; Schwedt, A.

    2017-03-01

    Shrinkage and warpage due to melting and solidification are crucial for the geometric precision of related components. In order to assure a high geometric precision, the formation of the microstructure in the joint during brazing must be taken into consideration. An extensive interaction can occur between liquid melt and base material, resulting in the formation of distinctive phases. This interaction depends on the parameters of the brazing process. However, the consequences of the interaction between phase formation and process parameters in terms of geometric precision cannot be estimated yet. Insufficient quality of the joint can be a result. In this study, investigations focus on the process of solidification in terms of time dependent diffusion behavior of elements. Therefore, microcrystalline and amorphous braze ribbons based on Ti are produced by rapid solidification and are used for joining. The microstructure of the braze ribbons as well as the melting behavior and phase formation during brazing are considered to be of particular importance for the mechanical properties of the brazed components.

  1. Effects of internal heat generation, thermal radiation and buoyancy force on a boundary layer over a vertical plate with a convective surface boundary condition

    OpenAIRE

    Tasawar Hayat; Awatif A. Hendi; Jacob A. Gbadeyan; Philip O. Olanrewaju

    2011-01-01

    In this paper we analyse the effects of internal heat generation, thermal radiation and buoyancy force on the laminar boundary layer about a vertical plate in a uniform stream of fluid under a convective surface boundary condition. In the analysis, we assumed that the left surface of the plate is in contact with a hot fluid whilst a stream of cold fluid flows steadily over the right surface; the heat source decays exponentially outwards from the surface of the plate. The similarity variable m...

  2. Brazing of SiC using Cu-Si non reactive alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gasse, A. [C.E.A., CEREM-DEM, Grenoble (France); Chaumat, G. [C.E.A., CEREM-DEM, Grenoble (France); Rado, C. [INPG/LTCM-ENSEEG, Saint Martin d`Heres (France); Eustathopoulos, N. [INPG/LTCM-ENSEEG, Saint Martin d`Heres (France)

    1995-12-31

    SiC was brazed with a Cu 24 at% Si alloy under high vacuum at 1473 K. This alloy well wets SiC without any measurable reactivity and after cooling, leads to an interface which appears to be strong. It was found that the degree of filling of the joint by the alloy depends mainly on the geometry of the ceramic-metal-vapour system. It is shown that geometrical factors influence the kinetics of deoxidation of both alloys and SiC surfaces and, as a consequence, considerably modify the wetting kinetics and filling of the joint. Successful helium-tight tube/plate brazed joints have been obtained. Nevertheless, thermal expansion mismatch remains considerable between the SiC and the Cu-Si alloy. Further work is needed to improve the mechanical behaviour of such junctions to avoid crack formation. (orig./MM)

  3. Local distribution of wall static pressure and heat transfer on a rough flat plate impinged by a slot air jet

    Science.gov (United States)

    Meda, Adimurthy; Katti, Vadiraj V.

    2017-08-01

    The present work experimentally investigates the local distribution of wall static pressure and the heat transfer coefficient on a rough flat plate impinged by a slot air jet. The experimental parameters include, nozzle-to-plate spacing (Z /D h = 0.5-10.0), axial distance from stagnation point ( x/D h ), size of detached rib ( b = 4-12 mm) and Reynolds number ( Re = 2500-20,000). The wall static pressure on the surface is recorded using a Pitot tube and a differential pressure transmitter. Infrared thermal imaging technique is used to capture the temperature distribution on the target surface. It is observed that, the maximum wall static pressure occurs at the stagnation point ( x/D h = 0) for all nozzle-to-plate spacing ( Z/D h ) and rib dimensions studied. Coefficient of wall static pressure ( C p ) decreases monotonically with x/D h . Sub atmospheric pressure is evident in the detached rib configurations for jet to plate spacing up to 6.0 for all ribs studied. Sub atmospheric region is stronger at Z/D h = 0.5 due to the fluid accelerating under the rib. As nozzle to plate spacing ( Z/D h ) increases, the sub-atmospheric region becomes weak and vanishes gradually. Reasonable enhancement in both C p as well as Nu is observed for the detached rib configuration. Enhancement is found to decrease with the increase in the rib width. The results of the study can be used in optimizing the cooling system design.

  4. Welding/brazing for Space Station repair

    Science.gov (United States)

    Dickinson, David W.; Babel, H. W.; Conaway, H. R.; Hooper, W. H.

    1990-01-01

    Viewgraphs on welding/brazing for space station repair are presented. Topics covered include: fabrication and repair candidates; debris penetration of module panel; welded repair patch; mechanical assembly of utility fluid line; space station utility systems; Soviet aerospace fabrication - an overview; and processes under consideration.

  5. Binary alloys for refractory-metal brazing

    Science.gov (United States)

    Morris, J. F.

    1974-01-01

    Data on binary-metal eutectics and melting-point minimums have been assembled for use in selecting brazing filler compositions for refractory metals. Data are presented in four tables for ready reference. Brief discussion of problems and potentials of metallides is included in appendix.

  6. Gold-nickel-titanium brazing alloy

    Science.gov (United States)

    Mizuhara, Howard

    1990-07-03

    A brazing alloy in accordance with this invention has the following composition, by weight: 91 to 99% gold, 0.5 to 7% nickel; 0.10 to 2% titanium. Alternatively, with palladium present, the composition is as follows, by weight: 83 to 96% gold; 3 to 10% palladium; 0.5 to 5% nickel; 0.10 to 2% titanium.

  7. Air to air fixed plate enthalpy heat exchanger, performance variation and energy analysis

    Energy Technology Data Exchange (ETDEWEB)

    Nasif, Mohammad Shakir [Universiti Teknologi Petronas, Bandar Seri Iskandar (Malaysia); Alwaked, Rafat [Prince Mohammad Bin Fahd University, Al Khobar (Saudi Arabia); Behnia, Masud [University of Sydney, Sydney (Australia); Morrison, Graham [The University of New South Wales, Sydney (Australia)

    2013-11-15

    The thermal performance of a Z shape enthalpy heat exchanger utilising 70 gsm Kraft paper as the heat and moisture transfer surface has been investigated. Effects of different inlet air humidity ratio conditions on the heat exchanger effectiveness and on the energy recovered by the heat exchanger have been the main focus of this investigation. A typical air conditioning cooling coil which incorporates an enthalpy heat exchanger has been modelled for tropical climate. Under test conditions, results have shown that latent effectiveness and the moisture resistance coefficient have strong dependency on the inlet air humidity ratio. Moreover, the latent effectiveness has been found to be strongly dependent on the moisture resistance coefficient rather than the convective mass transfer coefficient. Finally, annual energy analysis for Singapore weather conditions have also shown that energy recovered under variable inlet air conditions is 15% less than that recovered under constant inlet air conditions for the same heat exchanger.

  8. Dufour and Soret Effects on Convection Heat and Mass Transfer in an Electrical Conducting Power Law Flow over a Heated Porous Plate

    Science.gov (United States)

    Olanrewaju, P. O.; Fenuga, O. J.; Gbadeyan, J. A.; Okedayo, T. G.

    2013-01-01

    In this paper, the influence of thermal and thermo diffusion on convection heat and mass transfer in an electrically conducting power law flow over a heated porous plate in the presence of magnetic field has been considered. The similarity solution is used to transform the system of partial differential equations into a boundary value problem of coupled ordinary differential equations. Runge Kutta of sixth order has been used along with a shooting method for better accuracy. The results were presented as velocity, temperature, and concentration fields for pseudoplastic and dilatant fluids for different values of the embedded flow parameters. The results are presented graphically and the conclusion is drawn that the flow field and other quantities of physical interests are significantly influenced by these parameters.

  9. Thermophoresis on boundary layer heat and mass transfer flow of Walters-B fluid past a radiate plate with heat sink/source

    Science.gov (United States)

    Vasu, B.; Gorla, Rama Subba Reddy; Murthy, P. V. S. N.

    2017-05-01

    The Walters-B liquid model is employed to simulate medical creams and other rheological liquids encountered in biotechnology and chemical engineering. This rheological model introduces supplementary terms into the momentum conservation equation. The combined effects of thermal radiation and heat sink/source on transient free convective, laminar flow and mass transfer in a viscoelastic fluid past a vertical plate are presented by taking thermophoresis effect into account. The transformed conservation equations are solved using a stable, robust finite difference method. A parametric study illustrating the influence of viscoelasticity parameter ( Γ), thermophoretic parameter ( τ), thermal radiation parameter ( F), heat sink/source ( ϕ), Prandtl number ( Pr), Schmidt number ( Sc), thermal Grashof number ( Gr), solutal Grashof number ( Gm), temperature and concentration profiles as well as local skin-friction, Nusselt and Sherwood number is conducted. The results of this parametric study are shown graphically and inform of table. The study has applications in polymer materials processing.

  10. Detached Melt Nucleation during Diffusion Brazing of a Technical Ni-based Superalloy: A Phase-Field Study

    Science.gov (United States)

    Böttger, B.; Apel, M.; Laux, B.; Piegert, S.

    2015-06-01

    Advanced solidification processes like welding, soldering, and brazing are often characterized by their specific solidification conditions. But they also may include different types of melting processes which themselves are strongly influenced by the initial microstructures and compositions of the applied materials and therefore are decisive for the final quality and mechanical properties of the joint. Such melting processes are often not well- understood because - compared to other fields of solidification science - relatively little research has been done on melting by now. Also, regarding microstructure simulation, melting has been strongly neglected in the past, although this process is substantially different from solidification due to the reversed diffusivities of the involved phases. In this paper we present phase-field simulations showing melting, solidification and precipitation of intermetallic phases during diffusion brazing of directionally solidified and heat-treated high-alloyed Ni- based gas turbine blade material using different boron containing braze alloys. Contrary to the common belief, melting of the base material is not always planar and can be further accompanied by detached nucleation and growth of a second liquid phase inside the base material leading to polycrystalline morphologies of the joint after solidification. These findings are consistent with results from brazed laboratory samples, which were characterized by EDX and optical microscopy, and can be explained in terms of specific alloy thermodynamics and inter-diffusion kinetics. Consequences of the gained new understanding for brazing of high- alloyed materials are discussed.

  11. Synthesis and characterization of Ni-Mo filler brazing alloy for Mo-W joining for microwave tube technology

    Directory of Open Access Journals (Sweden)

    Frank Ferrer Sene

    2013-04-01

    Full Text Available A brazing process based on Ni-Mo alloy was developed to join porous tungsten cathode bottom and dense molybdenum cathode body for microwave tubes manufacture. The Ni-Mo alloy was obtained by mixing and milling powders in the eutectic composition, and applied on the surface of the components. The brazing was made at 1400 °C by using induction heating in hydrogen for 5 minutes. Alumina surfaces were coated with the binder and analyzed by Energy Dispersive X-rays Fluorescence. The brazed samples were analyzed by Scanning Electron Microscopy coupled to Energy Dispersive Spectroscopy. Stress-strain tests were performed to determine the mechanical behavior of the joining. The quality of the brazing was evaluated by assuring the presence of a "meniscus" formed by the Ni-Mo alloy on the border of the tungsten and molybdenum joint, the absence of microstructural defects in the interface between the tungsten and molybdenum alloys, and the adhesion of the brazed components.

  12. Effect of Microstructural Evolution on Sagging Behavior of Cold-Rolled Aluminum Foil During the Brazing Thermal Cycle

    Science.gov (United States)

    Liu, Canwei; Xue, Xili; Chen, Xin; Li, Long; Xia, Chengdong; Zhong, Zhaojun; Zhou, Dejing

    2017-11-01

    Effect of microstructural evolution on sagging behavior of aluminum foil was investigated during the brazing thermal cycle. During the brazing thermal cycle, the sagging behavior consists of three stages: slight sagging stage, accelerative sagging stage and slow sagging stage. The sagging of cold-rolled aluminum foil mainly occurs in the accelerative sagging stage, which is governed by recovery under external stress in the sagging test. The coarse recrystallized grain is responsible for the slow sagging stage by reducing grain boundary sliding. Increasing cold-rolled reduction and addition of final annealing heat treatment can improve sagging resistance by shortening recovery process during the brazing thermal cycle. Dissolution of dispersoids has few effects on sagging deformation.

  13. NUMERICAL STUDY OF MICROPOLAR FLUID FLOW HEAT AND MASS TRANSFER OVER VERTICAL PLATE: EFFECTS OF THERMAL RADIATION AND MAGNETIC FIELD

    Directory of Open Access Journals (Sweden)

    REDHA ALOUAOUI

    2015-06-01

    Full Text Available In this paper, we examine the thermal radiation effect on heat and mass transfer in steady laminar boundary layer flow of an incompressible viscous micropolar fluid over a vertical flat plate, with the presence of a magnetic field. Rosseland approximation is applied to describe the radiative heat flux in the energy equation. The resulting similarity equations are solved numerically. Many results are obtained and representative set is displayed graphically to illustrate the influence of the various parameters on different profiles. The conclusion is drawn that the flow field, temperature, concentration and microrotation  as well as the skin friction coefficient and the both  local Nusselt and Sherwood numbers  are significantly influenced by Magnetic parameter, material parameter  and thermal radiation parameter.

  14. Preliminary design review package on air flat plate collector for solar heating and cooling system

    Science.gov (United States)

    1977-01-01

    Guidelines to be used in the development and fabrication of a prototype air flat plate collector subsystem containing 320 square feet (10-4 ft x 8 ft panels) of collector area are presented. Topics discussed include: (1) verification plan; (2) thermal analysis; (3) safety hazard analysis; (4) drawing list; (5) special handling, installation and maintenance tools; (6) structural analysis; and (7) selected drawings.

  15. High temperature silver-palladium-copper oxide air braze filler metal

    Science.gov (United States)

    Darsell, Jens Tommy

    The Ag-CuO system is currently being investigated as the basis for an air braze filler metal alloy to be used in SOFC components. The system is of interest because unlike most braze alloys, it is capable of wetting a variety of ceramic materials while being applied in an air. This thesis work examined modification of Ag-CuO filler metal system by alloying with palladium to increase the use temperature of the resulting air braze alloy. Thermal analysis was performed to track changes in the solidus and liquidus temperatures for these alloys and determine equilibrium phase present as a function of temperature and composition. Sessile drop experiments were performed to investigate the effect of palladium addition on braze wetability. The influence of copper-oxide and palladium contents on brazed joint strength was characterized by a combination of four-point bend testing and fractography. From combined thermal analysis and quenched data it was found that both the liquidus and solidus increase with increasing palladium content, and the silver-rich miscibility gap boundary could be shifted by the addition of palladium. This was employed as a tool to study the effects of two-liquid phase formation on wetting behavior. In addition, a mass loss likely attributable to silver volatilization is observed in the Pd-modified filler metals when heated over ˜1100°C. As volatilization should be avoided, the ternary alloys should be limited to 15mol% Pd. It was found by sessile drop wetting experiments that there is a definitive change in wetting behavior that corresponds directly to the miscibility gap boundary for the Pd-Ag-CuO system. The first order transition tracks with changes in the miscibility gap boundary that can be induced by increasing palladium content. This is the first experimental evidence of critical point wetting behavior reported for a metal-oxide system and further confirms that critical point wetting theory is universal. Four-point bend testing and

  16. Analytical Thermal and Cost Optimization of Micro-Structured Plate-Fin Heat Sink

    DEFF Research Database (Denmark)

    Rezaniakolaei, Alireza; Rosendahl, Lasse

    sizes of the substrate plat of the heat sink. Results show that, at any pumping power there are specific values of the channel width and fin thickness which produce minimum thermal resistance in the heat sink. The results also illustrate that, a larger channel width and a smaller fin thickness lead...

  17. Heat transfer in porous medium embedded with vertical plate: Non-equilibrium approach - Part B

    Energy Technology Data Exchange (ETDEWEB)

    Quadir, G. A., E-mail: Irfan-magami@Rediffmail.com, E-mail: gaquadir@gmail.com [School of Mechatronic Engineering, University Malaysia Perlis, Pauh Putra, 02600 Arau, Perlis (Malaysia); Badruddin, Irfan Anjum [Dept. of Mechanical Engineering, University of Malaya, Kuala Lumpur, 50603 (Malaysia)

    2016-06-08

    This work is continuation of the paper Part A. Due to large number of results, the paper is divided into two section with section-A (Part A) discussing the effect of various parameters such as heat transfer coefficient parameter, thermal conductivity ratio etc. on streamlines and isothermal lines. Section-B highlights the heat transfer characteristics in terms of Nusselt number The Darcy model is employed to simulate the flow inside the medium. It is assumed that the heat transfer takes place by convection and radiation. The governing partial differential equations are converted into non-dimensional form and solved numerically using finite element method.

  18. Furnace Brazing Parameters Optimized by Taguchi Method and Corrosion Behavior of Tube-Fin System of Automotive Condensers

    Science.gov (United States)

    Guía-Tello, J. C.; Pech-Canul, M. A.; Trujillo-Vázquez, E.; Pech-Canul, M. I.

    2017-08-01

    Controlled atmosphere brazing has a widespread industrial use in the production of aluminum automotive heat exchangers. Good-quality joints between the components depend on the initial condition of materials as well as on the brazing process parameters. In this work, the Taguchi method was used to optimize the brazing parameters with respect to corrosion performance for tube-fin mini-assemblies of an automotive condenser. The experimental design consisted of five factors (micro-channel tube type, flux type, peak temperature, heating rate and dwell time), with two levels each. The corrosion behavior in acidified seawater solution pH 2.8 was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. Scanning electron microscope (SEM) and energy-dispersive x-ray spectroscopy (EDS) were used to analyze the microstructural features in the joint zone. The results showed that the parameters that most significantly affect the corrosion rate are the type of flux and the peak temperature. The optimal conditions were: micro-channel tube with 4.2 g/m2 of zinc coating, standard flux, 610 °C peak temperature, 5 °C/min heating rate and 4 min dwell time. The corrosion current density value of the confirmation experiment is in excellent agreement with the predicted value. The electrochemical characterization for selected samples gave indication that the brazing conditions had a more significant effect on the kinetics of the hydrogen evolution reaction than on the kinetics of the metal dissolution reaction.

  19. Numerical Study of Thermal and Flow Characteristics of Plate-Fin Heat Sink with Longitudinal Vortex Generator Installed on the Ground

    Directory of Open Access Journals (Sweden)

    Yen-Tso Chang

    2014-01-01

    Full Text Available This study applied the commercial software ANSYS CFD (FLUENT, for simulating the transient flow field and investigating the influence of each parameter of longitudinal vortex generators (LVGs on the thermal flux of a plate-fin heat sink. Vortex generator was set in front of plate-fin heat sink and under the channel, which was in common-flow-down (CFD and common-flow-up (CFU conditions, which have the result of vortex generator of delta winglet pair (DWP. In this study the parameters were varied, such as the minimum transverse distance between winglet pair, the attack angle of the vortex generator, fins number, the fin height, and the distance between the vortex generator and plate-fin. The coolant fluid flew into the fin-to-fin channel and pushed the vortex from different geometry toward the bottom. This phenomenon took off the heat from the plate to enhance the heat transfer. The numerical results indicated that the LVGs located close to the plate-fin heat sink are zero with the attack angle being 30°, presenting optimal overall conditions.

  20. Evaluation of Brazed Joints Using Failure Assessment Diagram

    Science.gov (United States)

    Flom, Yury

    2012-01-01

    Fitness-for service approach was used to perform structural analysis of the brazed joints consisting of several base metal / filler metal combinations. Failure Assessment Diagrams (FADs) based on tensile and shear stress ratios were constructed and experimentally validated. It was shown that such FADs can provide a conservative estimate of safe combinations of stresses in the brazed joints. Based on this approach, Margins of Safety (MS) of the brazed joints subjected to multi-axial loading conditions can be evaluated..

  1. PROSES BRAZING Cu-Ag BERBAHAN BAKAR BIOGAS TERMURNIKAN

    Directory of Open Access Journals (Sweden)

    Ali Kusrijadi

    2015-01-01

    Full Text Available Pemanfaatan biogas sebagai salah satu alternatif bahan bakar  pada proses brazing merupakan langkah diversifikasi biogas, yang diharapkan dapat meningkatkan tingkat efisiensi dan keramahan teknologi. Permasalahan yang bersifat teknis dan menjadi kendala dalam pemanfaatan biogas ini adalah rendahnya konsentrasi CH4 dikarenakan adanya pengotor utama berupa air, karbondioksida dan asam disulfida. Penelitian dilakukan melalui dua tahap yaitu  tahap  pressureized storage process meliputi pemisahan komponen pengotor yang terdapat dalam biogas melalui teknik absorbsi sehingga dihasilkan biogas yang berkualitas gas alam terbarukan dan proses injeksi ke dalam suatu tangki penyimpanan, dan tahap selanjutnya adalah menggunakan biogas tersebut pada proses brazing logam Cu (tembaga dengan bahan tambah Ag (silver. Analisis hasil brazing dilakukan melalui analisis struktur mikro (metalografi untuk melihat kualitas tampak dari hasil brazing, serta analisis kekerasan mikro dan analisis parameter fisik standar terhadap hasil proses brazing. Penelitian ini telah menghasilkan perangkat alat pemurnian biogas yang dapat memurnikan biogas menjadi metana mendekati 100% dan sistem pengemasan (storage system  biogas bertekanan hingga 2 bar. Dari hasil analisis struktur mikro dan uji kekerasan mikro diketahui bahwa hasil proses brazing dengan biogas menghasilkan kualitas yang sama dengan hasil proses brazing dengan gas acetylene sehingga disimpulkan bahwa biogas dapat menjadi bahan bakar alternatif untuk proses brazing, khususnya untuk logam Cu dengan bahan tambah Ag.  Kata kunci : Biogas, Pressureized Storage, Brazing

  2. Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

    Energy Technology Data Exchange (ETDEWEB)

    Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

    2016-06-01

    Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

  3. Mechanical Design, Brazing and Assembly Procedures of the LINAC4 RFQ

    CERN Document Server

    Mathot, S; Briswalter, A; Callamand, Th; Carosone, J; Favre, N; Geisser, J M; Lombardi, A; Maire, V; Malabaila, M; Pugnat, D; Richerot, Ph; Riffaut, B; Rossi, C; Timmins, M; Vacca, A; Vandoni, G; Vretenar, M

    2010-01-01

    The Linac4 RFQ will accelerate the H- beam from the ion source to the energy of 3 MeV. The RFQ is composed of three sections of one meter each, assembled by means of ultra high vacuum flanges and adjustable centring rings. The complete 3-m long RFQ will be supported isostatically over 3 points like a simple beam in order to minimise the maximum deflection. The ridge line, used to feed the RF power into the RFQ, will be supported via springs and its position adjusted in such way that no strain is introduced into the RFQ at the moment of its connection. The mechanical design has been done at CERN where the modules are completely manufactured, heat treated and brazed also. In that way, all of the processes are carefully controlled and the influence, notably of the heat treatments, has been understood in a better way. Since 2002 several four vanes RFQ modules have been brazed at CERN for the TRASCO and IPHI projects. A two-step brazing procedure has been tested. This technique is actually used for the assembly of...

  4. MHD boundary layer slip flow and radiative nonlinear heat transfer over a flat plate with variable fluid properties and thermophoresis

    Directory of Open Access Journals (Sweden)

    S.K. Parida

    2015-12-01

    Full Text Available This work considers the two-dimensional steady MHD boundary layer flow of heat and mass transfer over a flat plate with partial slip at the surface subjected to the convective heat flux. The particular attraction lies in searching the effects of variable viscosity and variable thermal diffusivity on the behavior of the flow. In addition, non-linear thermal radiation effects and thermophoresis are taken into account. The governing nonlinear partial differential equations for the flow, heat and mass transfer are transformed into a set of coupled nonlinear ordinary differential equations by using similarity variable, which are solved numerically by applying Runge–Kutta fourth–fifth order integration scheme in association with quasilinear shooting technique. The novel results for the dimensionless velocity, temperature, concentration and ambient Prandtl number within the boundary layer are displayed graphically for various parameters that characterize the flow. The local skin friction, Nusselt number and Sherwood number are shown graphically. The numerical results obtained for the particular case are fairly in good agreement with the result of Rahman [6].

  5. Titanium Brazing for Structures and Survivability

    Science.gov (United States)

    2007-05-01

    first method ( Weld +HIP) was a tungsten inert gas ( TIG ) weld around the exterior of the Ti- 6Al-4V blocks followed by hot isostatic pressing (HIP) at...structural material is much less mature than both steel and aluminum alloys, especially in the area of joining. While welding is the typical joining...method for titanium, vacuum brazing is an option in areas that are difficult to access for welding as well as areas near other nonmetallic

  6. Microstructures and Properties of FGH96/DD6 Joints Brazed at Vacuum Pressure State

    Directory of Open Access Journals (Sweden)

    ZOU Wenjiang

    2017-08-01

    Full Text Available Ni-Cr-B brazing filler was used to braze FGH96 and DD6 at 1120℃/10 min and 1120℃/10 min/2 MPa. The tensile strength of the joints was tested, the microstructures and fractures were observed by OM and SEM, and the reaction products were analyzed by EPMA. The results show that the joints brazed at vacuum pressure process offer the average tensile strength of 1187 MPa, outclass the joints brazed without pressure which has average tensile strength of 621 MPa. Compared with vacuum brazing, the grains of FGH96/DD6 joints brazed by vacuum pressure state penetrate the brazing seam without grain boundary and ductile fracture occurred in the parent metal surface. The Ni3B exists in the joints brazed by vacuum brazing, but it is (Ni, Cr solid solution in the joints brazed by vacuum pressure brazing instead of Ni3B.

  7. Influence of the elliptical and circular orifices on the local heat transfer distribution of a flat plate impinged by under-expanded jets

    Science.gov (United States)

    Vinze, Ravish; Limeye, M. D.; Prabhu, S. V.

    2017-04-01

    Experimental study is carried out to explore the influence of nozzle profile on heat transfer for underexpanded impinging jets. Circular and elliptical orifices are used to generate underexpanded jets for underexpantion ratio ranging from 1.25 to 2.67. The supply pressure maintained in the present study ranges from 2.36 to 5.08 times the ambient pressure. IR thermal imaging camera is used to measure surface temperature of thin foil at different nozzle to plate distances. Shadowgraph and pressure distribution are used to understand the flow structure and distribution of circular and elliptical nozzle. It is observed that plate shock and pressure distribution over the plate have significant influence on the local heat transfer. The performance of the circular orifice is far better at lower z/d. The axis switching is observed for an elliptical orifice. Correlation for local heat transfer predicts Nusselt number comparable within 15 % of experimental results.

  8. In Situ Synthesis of Al-Si-Cu Alloy During Brazing Process and Mechanical Property of Brazing Joint

    Directory of Open Access Journals (Sweden)

    LONG Wei-min

    2016-06-01

    Full Text Available The Al-Si-Cu alloy system is considered to be a promising choice of filler metal for aluminium alloys brazing due to its high strength and low melting point. The greatest obstacle is its lack of plastic forming ability and being difficult to be processed by conventional methods. This disadvantage is ascribed to the considerable amount of brittle CuAl2 intermetallic compound which forms when alloy composition is around the ternary eutectic point. In order to overcome this deficiency, authors of this article proposed to synthesize Al-Si-Cu filler metal by using in situ synthesis method, and the structure and properties of brazing joints were studied. The results show that AlSi alloy is used as the wrap layer, and CuAl alloy is used as the powder core in the composite brazing wire, the two alloys have similar melting points. The machinability of the composite brazing wire is much superior to the traditional Al-Si-Cu filler metal. During the induction brazing of 3A21 alloy, when using AlSi-CuAl composite filler wire, AlSi and CuAl alloys melt almost simultaneously, then after short time holding, Al-Si-Cu braze filler is obtained, the brazing seam has uniform composition and good bonding interface, also, the shearing strength of the brazing joints is higher than the joint brazed by conventional Al-Si-Cu filler metal.

  9. Brazing vacuum ceramic tubes for magnets applications

    Energy Technology Data Exchange (ETDEWEB)

    Bagnato, O.R.; Francisco, R.F. [Laboratorio Nacional de Luz Sincrotron (LNLS), SP (Brazil); Gobbi, A.L. [Laboratorio Nacional de Nanotecbologia (LNNano), SP (Brazil); Falvo, T. [Engecer Ltda, Sao Carlos, SP (Brazil)

    2014-07-01

    Full text: The Sirius Project is an initiative of the Brazilian Synchrotron Light Laboratory - LNLS (CNPEM - MCTI ), for the design, construction and operation of a new synchrotron radiation source 3rd generation, with high brightness and energy of the electrons of 3. 0 GeV. Among many other components, will be built 80 ceramic cameras embedded in specials magnets, whose function is to act to correct the orbit of the electron beam in the storage ring. The ceramic chamber is crucial for this application because this material is transparent to the magnetic field generated in the electro magnet and thus acts directly on the electron beam. The difficulty of these constructive components lies in the fact that, the ceramic components must be attached to metal components will join vacuum chambers that make up the ring, and then must present excellent mechanical and vacuum tight. The process of chemical bonding between the ceramic and metal components is performed by brazing in high vacuum. After brazing, is deposited a film of copper with 7 micrometers thickness. The objective of this paper is to describe the process of film deposition and brazing of copper and the excellent results obtained in the production, mechanical characterization, microstructural and tightness. The results obtained with the process indicate an homogeneous film with high adhesion and electrical resistance near the estimated values??. Tests are being carried out by XPS and SEM techniques for chemical and structural characterization. (author)

  10. Mixed convective heat transfer from a vertical plate embedded in a ...

    Indian Academy of Sciences (India)

    In problems dealing with porous media, the effect of melting, radiation is important in indus- tries and technologies. The applications are found in situation such as geothermal systems, heating and cooling chamber, fossil fuel combustion, energy processes and Astro-physical flows. The effects of non-Darcy mixed convection ...

  11. Mechanical characterization and modeling of brazed tungsten and Cu-Cr-Zr alloy using stress relief interlayers

    Science.gov (United States)

    Qu, Dandan; Zhou, Zhangjian; Yum, Youngjin; Aktaa, Jarir

    2014-12-01

    A rapidly solidified foil-type Ti-Zr based amorphous filler with a melting temperature of 850 °C was used to braze tungsten to Cu-Cr-Zr alloy for water cooled divertors and plasma facing components application. Brazed joints of dissimilar materials suffer from a mismatch in coefficients of thermal expansion. In order to release the residual stress caused by the mismatch, brazed joints of tungsten and Cu-Cr-Zr alloy using different interlayers were studied. The shear strength tests of brazed W/Cu joints show that the average strength of the joint with a W70Cu30 composite plate interlayer reached 119.8 MPa, and the average strength of the joint with oxygen free high conductivity copper (OFHC Cu)/Mo multi-interlayers reached 140.8 MPa, while the joint without interlayer was only 16.6 MPa. Finite element method (FEM) has been performed to investigate the stress distribution and effect of stress relief interlayers. FEM results show that the maximum von Mises stress occurs in the tungsten/filler interface and that the filler suffers the peak residual stresses and becomes the weakest zone. And the use of OFHC Cu/Mo multi-interlayers can reduce the residual stress significantly, which agrees with the mechanical experiment data.

  12. Coeficientes de transferencia de calor experimental para el enfriamiento de licor en intercambiadores de placas//Experimental heat transfer coefficients for the liquor cooling in plate heat exchanger

    Directory of Open Access Journals (Sweden)

    Enrique Torres‐Tamayo

    2014-01-01

    Full Text Available La pérdida de eficiencia del proceso de enfriamiento del licor amoniacal, mediante el uso de intercambiadores de calor de placas, está asociada a imprecisiones en la estimación de los coeficientes de transferencia de calor y la acumulación de incrustaciones en la superficie de intercambio. El objetivo de la investigación es determinar los coeficientes de transferencia de calor y la influencia de lasincrustaciones en la pérdida de eficiencia de la instalación. Mediante un procedimiento iterativo se estableció la ecuación del número de Nusselt y su relación con el número de Reynolds y Prandtl. Se utilizó un diseño experimental multifactorial. Los resultados predicen el conocimiento de los coeficientespara el cálculo del número de Nusselt en ambos fluidos. Los valores de los coeficientes del licor amoniacal son inferiores, ello se debe a la presencia de componentes gaseosos. La ecuación obtenida muestra correspondencia con el modelo de Buonapane, el error comparativo es del 3,55 %.Palabras claves: intercambiador de calor de placas, coeficientes de transferencia de calor, eficiencia térmica.______________________________________________________________________________AbstractThe loss of efficiency of the ammonia liquor cooling process, by means of the plate heat exchanger, is associated to the incorrect estimate of the heat transfer coefficients and the accumulation of inlays in the exchange surface. The objective of the investigation is to determine the transfer coefficients and the influence of the inlays in the efficiency loss of the installation. By means of an iterative procedure was obtained the Nusselt number equation and the relationship with the Reynolds and Prandtl number, for it was used it a design experimental multifactorial. The results predict the knowledge of the coefficients forthe calculation of the Nusselt number for both fluids. The ammonia liquor coefficients values are inferior, due to the presence of gassy

  13. Heat and fluid flow properties of circular impinging jet with a low nozzle to plate spacing. Improvement by nothched nozzle; Nozzle heibankan kyori ga chiisai baai no enkei shototsu funryu no ryudo dennetsu tokusei. Kirikaki nozzle ni yoru kaizen kojo

    Energy Technology Data Exchange (ETDEWEB)

    Shakouchih, T. [Mie University, Mie (Japan). Faculty of Engineering; Matsumoto, A.; Watanabe, A.

    2000-10-25

    It is well known that as decreasing the nozzle to plate spacing considerably the heat transfer coefficient of circular impinging jet, which impinges to the plate normally, increases remarkably. At that time, the flow resistance of nozzle-plate system also increases rapidly. In this study, in order to reduce the flow resistance and to enhance the heat transfer coefficient of the circular impinging jet with a considerably low nozzle to plate spacing, a special nozzle with notches is proposed, and considerable improvement of the flow and heat transfer properties are shown. The mechanism of enhancement of the heat transfer properties is also discussed. (author)

  14. Effect of Heat Input During Disk Laser Bead-On-Plate Welding of Thermomechanically Rolled Steel on Penetration Characteristics and Porosity Formation in the Weld Metal

    Directory of Open Access Journals (Sweden)

    Lisiecki A.

    2016-03-01

    Full Text Available The paper presents a detailed analysis of the influence of heat input during laser bead-on-plate welding of 5.0 mm thick plates of S700MC steel by modern Disk laser on the mechanism of steel penetration, shape and depth of penetration, and also on tendency to weld porosity formation. Based on the investigations performed in a wide range of laser welding parameters the relationship between laser power and welding speed, thus heat input, required for full penetration was determined. Additionally the relationship between the laser welding parameters and weld quality was determined.

  15. Mathematical Model for Fluid Flow and Heat Transfer Processes in Plate Exchanger

    Directory of Open Access Journals (Sweden)

    Cvete B. Dimitrieska

    2015-11-01

    Full Text Available Within the analytical solution of the system of equations which solve fluid flow and heat transfer processes, the elliptical and parabolic differential equations based on initial and boundary conditions is usually unfamiliar in a closed form. Numerical solution of equation system is necessarily obtained by discretization of equations. When system of equations relate to estimation of two dimensional stationary problems, the applicable method for estimation in basic two – dimensional form is recommended.

  16. Springback of aluminum alloy brazing sheet in warm forming

    Science.gov (United States)

    Han, Kyu Bin; George, Ryan; Kurukuri, Srihari; Worswick, Michael J.; Winkler, Sooky

    2017-10-01

    The use of aluminum is increasing in the automotive industry due to its high strength-to-weight ratio, recyclability and corrosion resistance. However, aluminum is prone to significant springback due to its low elastic modulus coupled with its high strength. In this paper, a warm forming process is studied to improve the springback characteristics of 0.2 mm thick brazing sheet with an AA3003 core and AA4045 clad. Warm forming decreases springback by lowering the flow stress. The parts formed have complex features and geometries that are representative of automotive heat exchangers. The key objective is to utilize warm forming to control the springback to improve the part flatness which enables the use of harder temper material with improved strength. The experiments are performed by using heated dies at several different temperatures up to 350 °C and the blanks are pre-heated in the dies. The measured springback showed a reduction in curvature and improved flatness after forming at higher temperatures, particularly for the harder temper material conditions.

  17. A Variationally Formulated Problem of the Stationary Heat Conduction in a Plate with Radiation Reduction Factor Increased under Temperature

    Directory of Open Access Journals (Sweden)

    V. S. Zarubin

    2016-01-01

    dependence of the absorption factor on the local intensity of this radiation. Furthermore, it can be a significant dependence of this factor on the local value of the material temperature, reflecting the above-mentioned relationship between the absorption of electromagnetic wave energy and the excitation of material microparticles. This process can be described by Boltzmann distribution function that comprises the energy to activate microparticles and the local value of temperature.This paper presents a variational formulation of the nonlinear problem of stationary heat conduction in a plate for the case when the radiation reduction factor in relation to the Bouguer law depends on the local temperature. This formulation includes a functional that can have several fixed points corresponding to different steady states of the plate temperature. Analysis of the properties of this functional enabled us to identify the stationary points, which correspond to the realized temperature distribution in the plate.

  18. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    Science.gov (United States)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  19. 46 CFR 56.75-20 - Brazing qualification.

    Science.gov (United States)

    2010-10-01

    ... brazing operators shall be in accordance with the requirements of part C, Section IX of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 56.01-2) and part 57 of this... 46 Shipping 2 2010-10-01 2010-10-01 false Brazing qualification. 56.75-20 Section 56.75-20...

  20. Microwave-assisted brazing of alumina ceramics for electron tube ...

    Indian Academy of Sciences (India)

    The brazed joints were characterizedby X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, Vickers microhardness evaluation, brazing strength measurement and helium leak test. X-ray diffraction analysis confirmed the formationof Ti-based compounds at the substrate-filler alloy interfaces of ...

  1. Interfacial Reaction Characteristics and Mechanical Properties of Welding-brazing Bonding Between AZ31B Magnesium Alloy and PRO500 Ultra-high Strength Steel

    Directory of Open Access Journals (Sweden)

    CHEN Jian-hua

    2017-11-01

    Full Text Available Experiments were carried out with TIG welding-brazing of AZ31B magnesium alloy to PRO500 steel using TIG arc as heat source. The interfacial reaction characteristics and mechanical properties of the welding-brazing bonding were investigated. The results show that an effective bonding is achieved between AZ31B magnesium alloy and PRO500 steel by using TIG welding-brazing method. Some spontaneous oxidation reactions result in the formation of a transition zone containing AlFe3 phase with rich oxide. The micro-hardness value of the interfacial transition zone is between that of the AZ31B and the PRO500. Temper softening zone appears due to the welding thermal cycle nearby the bonding position in the interface. A higher heat input makes an increase of the brittle phases and leads to an obvious decrease of the bonding strength.

  2. Study on the effect of post weld heat treatment parameters on the relaxation of welding residual stresses in electron beam welded P91 steel plates

    OpenAIRE

    Venkata, K. Abburi; Kumar, S.; Dey, H.C.; Smith, D. J.; Bouchard, P J; Truman, C.E

    2014-01-01

    Residual stresses are created by localised heating effects that occur during the welding process. Post weld heat treatment (PWHT) is the most convenient method for stress relief of welds. But PWHT cannot completely eliminate the residual stresses. So, it is essential to determine the influence of PWHT parameters like holding temperature and time on the stress relaxation for optimising the process. The selected material is modified 9Cr-1Mo (Grade 91) steel in the form of plates welded together...

  3. Composition and method for brazing graphite to graphite

    Science.gov (United States)

    Taylor, A.J.; Dykes, N.L.

    1982-08-10

    A brazing material is described for joining graphite structures that can be used up to 2800/sup 0/C. The brazing material is formed of a paste-like composition of hafnium carbide and uranium oxide with a thermosetting resin. The uranium oxide is converted to uranium dicarbide during the brazing operation and then the hafnium carbide and uranium dicarbide form a liquid phase at a temperature about 2600/sup 0/C with the uranium diffusing and vaporizing from the joint area as the temperature is increased to about 2800/sup 0/C so as to provide a brazed joint consisting essentially of hafnium carbide. The resulting brazed joint is chemically and thermally compatible with the graphite structures.

  4. Thermochemistry of brazing ceramics and metals in air

    Energy Technology Data Exchange (ETDEWEB)

    Bobzin, Kirsten; Schlaefer, Thomas; Kopp, Nils [RWTH Aachen (DE). Surface Engineering Inst. (IOT)

    2011-08-15

    Reactive air brazing offers economically and technologically advantageous joining of ceramics to metals. Solid oxide fuel cells and membranes for oxyfuel combustion are recent fields of application. However, it remains a problem that strong metallurgical reactions between brazes and base materials occur. These reactions were analysed by differential scanning calorimetry tests to get a better understanding. Therefore, three braze alloys (Ag8Cu, Ag8Cu0.5Ti and Ag4Cu4Ni) and five base materials (alumina, 3YSZ partially stabilised zirconia, BSCF perovskite ceramic, X1CrTi-La22 and X15CrNiSi25-20) were investigated. The reaction peaks correlate with the formation of reaction layers, which were observed in metallographic analysis of brazed specimens. The results help to explain the reaction mechanisms and allow optimised selection of filler metals and brazing temperature. (orig.)

  5. Metal substrate effects on the thermochemistry of active brazing interfaces

    Energy Technology Data Exchange (ETDEWEB)

    Arroyave, Raymundo; Eagar, Thomas W

    2003-09-15

    This work investigates the effects of the metal substrate on the thermochemistry of active brazing alloys during ceramic/metal joining applications. The thermodynamics and kinetics of the interactions between the metal substrate and the braze alloy are examined. Numerical simulations are used to rationalize experimental observations reported elsewhere. It is shown that using Ni metal substrates at temperatures much higher than the liquidus of the brazing alloys can dramatically decrease the chemical activity of Ti in Cu-based brazing alloys. This effect is much less intense when Fe-metal substrates are in contact with the same active brazing alloy systems. It is additionally proven that the time scales necessary to observe such detrimental decrease in chemical activity are on the order of minutes.

  6. Fem Simulation of Triple Diffusive Natural Convection Along Inclined Plate in Porous Medium: Prescribed Surface Heat, Solute and Nanoparticles Flux

    Directory of Open Access Journals (Sweden)

    Goyal M.

    2017-12-01

    Full Text Available In this paper, triple diffusive natural convection under Darcy flow over an inclined plate embedded in a porous medium saturated with a binary base fluid containing nanoparticles and two salts is studied. The model used for the nanofluid is the one which incorporates the effects of Brownian motion and thermophoresis. In addition, the thermal energy equations include regular diffusion and cross-diffusion terms. The vertical surface has the heat, mass and nanoparticle fluxes each prescribed as a power law function of the distance along the wall. The boundary layer equations are transformed into a set of ordinary differential equations with the help of group theory transformations. A wide range of parameter values are chosen to bring out the effect of buoyancy ratio, regular Lewis number and modified Dufour parameters of both salts and nanofluid parameters with varying angle of inclinations. The effects of parameters on the velocity, temperature, solutal and nanoparticles volume fraction profiles, as well as on the important parameters of heat and mass transfer, i.e., the reduced Nusselt, regular and nanofluid Sherwood numbers, are discussed. Such problems find application in extrusion of metals, polymers and ceramics, production of plastic films, insulation of wires and liquid packaging.

  7. Numerical investigation for heat transfer enhancement using nanofluids over ribbed confined one-end closed flat-plate

    Directory of Open Access Journals (Sweden)

    Mohamed M. Hassan

    2017-09-01

    Full Text Available Impinging jet is one of various methods of cooling with the ability to achieve high heat transfer rates and improve average surface’s Nusselt number. This method has vast industrial applications including integrated use in solar collectors, gas turbine cooling, refrigeration, air conditioning and electronics cooling. A numerical study is conducted to study the effects of using nanofluids on impinging slot jet over a flat plate with a ribbed surface. The main objective of the study was to investigate the possibility of improving the overall heat transfer rate by focusing on the improvements in the local and average surface Nusselt number values. Several parameters effects are studied including Solid Volume Fraction, Richardson number and Reynolds number. These results indicated a marked improvement in average Nusselt number with the increase in the solid volume fraction. Also, there is an amended value when the buoyancy effect is dominant over the whole domain. The results are shown in the form of streamlines, isotherms and Nusselt numbers contra other variables. The current work was simulated using a FORTRAN CFD Code, which discretizes the non-dimensional forms of the governing equations utilizing the finite volume method and solving the consequent algebraic equations using Gauss-Seidel method Utilizing TDMA.

  8. Fem Simulation of Triple Diffusive Natural Convection Along Inclined Plate in Porous Medium: Prescribed Surface Heat, Solute and Nanoparticles Flux

    Science.gov (United States)

    Goyal, M.; Goyal, R.; Bhargava, R.

    2017-12-01

    In this paper, triple diffusive natural convection under Darcy flow over an inclined plate embedded in a porous medium saturated with a binary base fluid containing nanoparticles and two salts is studied. The model used for the nanofluid is the one which incorporates the effects of Brownian motion and thermophoresis. In addition, the thermal energy equations include regular diffusion and cross-diffusion terms. The vertical surface has the heat, mass and nanoparticle fluxes each prescribed as a power law function of the distance along the wall. The boundary layer equations are transformed into a set of ordinary differential equations with the help of group theory transformations. A wide range of parameter values are chosen to bring out the effect of buoyancy ratio, regular Lewis number and modified Dufour parameters of both salts and nanofluid parameters with varying angle of inclinations. The effects of parameters on the velocity, temperature, solutal and nanoparticles volume fraction profiles, as well as on the important parameters of heat and mass transfer, i.e., the reduced Nusselt, regular and nanofluid Sherwood numbers, are discussed. Such problems find application in extrusion of metals, polymers and ceramics, production of plastic films, insulation of wires and liquid packaging.

  9. Numerical Study of Solidification in a Plate Heat Exchange Device with a Zigzag Configuration Containing Multiple Phase-Change-Materials

    Directory of Open Access Journals (Sweden)

    Peilun Wang

    2016-05-01

    Full Text Available Latent heat thermal energy storage (TES plays an important role in the advocation of TES in contrast to sensible energy storage because of the large storage energy densities per unit mass/volume possible at a nearly constant thermal energy. In the current study, a heat exchange device with a zigzag configuration containing multiple phase-change-materials (m-PCMs was considered, and an experimental system was built to validate the model for a single PCM. A two-dimensional numerical model was developed using the ANSYS Fluent 14.0 software program. The energy fractions method was put forward to calculate the average Ste number and the influence of Re and Ste numbers on the discharge process were studied. The influence of phase change temperature among m-PCMs on the solidification process has also been studied. A new boundary condition was defined to determine the combined effect of the Re and Ste numbers on the discharging process. The modelling results show that for a given input power, the Ste (or Re number has a significant impact on the discharging process; however, the period value of inlet velocity has almost no impact on it. Besides, the zigzag plate with m-PCMs has a good impact on the temperature shock as “filter action” in the discharging process.

  10. Instability of a binary liquid film flowing down a slippery heated plate

    Science.gov (United States)

    Ellaban, E.; Pascal, J. P.; D'Alessio, S. J. D.

    2017-09-01

    In this paper, we study the stability of a binary liquid film flowing down a heated slippery inclined surface. It is assumed that the heating induces concentration differences in the liquid mixture (Soret effect), which together with the differences in temperature affects the surface tension. A mathematical model is constructed by coupling the Navier-Stokes equations governing the flow with equations for the concentration and temperature. A Navier slip condition is applied at the liquid-solid interface. We carry out a linear stability analysis in order to obtain the critical conditions for the onset of instability. We use a Chebyshev spectral collocation method to obtain numerical solutions to the resulting Orr-Sommerfeld-type equations. We also obtain an asymptotic solution that yields an expression for the state of neutral stability of long perturbations as a function of the parameters controlling the problem. A weighted residual approximation is employed to derive a reduced model that is used to analyse the nonlinear effects. Good agreement between the linear stability analysis and nonlinear simulations provided by the weighted residual model is found.

  11. Experimental determination of new statistical correlations for the calculation of the heat transfer coefficient by convection for flat plates, cylinders and tube banks

    Directory of Open Access Journals (Sweden)

    Ismael Fernando Meza Castro

    2017-07-01

    Full Text Available Introduction: This project carried out an experimental research with the design, assembly, and commissioning of a convection heat transfer test bench. Objective: To determine new statistical correlations that allow knowing the heat transfer coefficients by air convection with greater accuracy in applications with different heating geometry configurations. Methodology: Three geometric configurations, such as flat plate, cylinders and tube banks were studied according to their physical properties through Reynolds and Prandtl numbers, using a data transmission interface using Arduino® controllers Measured the air temperature through the duct to obtain real-time data and to relate the heat transferred from the heating element to the fluid and to perform mathematical modeling in specialized statistical software. The study was made for the three geometries mentioned, one power per heating element and two air velocities with 10 repetitions. Results: Three mathematical correlations were obtained with regression coefficients greater than 0.972, one for each heating element, obtaining prediction errors in the heat transfer convective coefficients of 7.50% for the flat plate, 2.85% for the plate Cylindrical and 1.57% for the tube bank. Conclusions: It was observed that in geometries constituted by several individual elements, a much more accurate statistical adjustment was obtained to predict the behavior of the convection heat coefficients, since each unit reaches a stability in the surface temperature profile with Greater speed, giving the geometry in general, a more precise measurement of the parameters that govern the transfer of heat, as it is in the case of the geometry of the tube bank.

  12. Implementation of one and three dimensional models for heat transfer coeffcient identification over the plate cooled by the circular water jets

    Science.gov (United States)

    Malinowski, Zbigniew; Cebo-Rudnicka, Agnieszka; Hadała, Beata; Szajding, Artur; Telejko, Tadeusz

    2017-10-01

    A cooling rate affects the mechanical properties of steel which strongly depend on microstructure evolution processes. The heat transfer boundary condition for the numerical simulation of steel cooling by water jets can be determined from the local one dimensional or from the three dimensional inverse solutions in space and time. In the present study the inconel plate has been heated to about 900 °C and then cooled by six circular water jets. The plate temperature has been measured by 30 thermocouples. The heat transfer coefficient and the heat flux distributions at the plate surface have been determined in time and space. The one dimensional solutions have given a local error to the heat transfer coefficient of about 35%. The three dimensional inverse solution has allowed reducing the local error to about 20%. The uncertainty test has confirmed that a better approximation of the heat transfer coefficient distribution over the cooled surface can be obtained even for limited number of thermocouples. In such a case it was necessary to constrain the inverse solution with the interpolated temperature sensors.

  13. Building physics: wood fiber plates - insulating materials as a heat storage system; Bauphysik: Holzfaserdaemmplatten - Daemmstoffe als Waermespeicher

    Energy Technology Data Exchange (ETDEWEB)

    Hauser, G.

    2006-12-13

    A high heat storage cabability is very effectful due to summer heat behaviour. Advanced heat insulating materials with high heat capacities and raw densities enable the enhancement of heat storage without losses on thermal protection. (GL)

  14. Control of Vacuum Induction Brazing System for Sealing of Instrumentation Feedthrough

    Science.gov (United States)

    Ahn, Sung Ho; Hong, Jintae; Joung, Chang Young; Heo, Sung Ho

    2017-04-01

    The integrity of instrumentation cables is an important performance parameter in the brazing process, along with the sealing performance. In this paper, an accurate control scheme for brazing of the instrumentation feedthrough in a vacuum induction brazing system was developed. The experimental results show that the accurate brazing temperature control performance is achieved by the developed control scheme. It is demonstrated that the sealing performances of the instrumentation feedthrough and the integrity of the instrumentation cables are to be acceptable after brazing.

  15. Nonlinear radiation heat transfer effects in the natural convective boundary layer flow of nanofluid past a vertical plate: a numerical study.

    Directory of Open Access Journals (Sweden)

    Meraj Mustafa

    Full Text Available The problem of natural convective boundary layer flow of nanofluid past a vertical plate is discussed in the presence of nonlinear radiative heat flux. The effects of magnetic field, Joule heating and viscous dissipation are also taken into consideration. The governing partial differential equations are transformed into a system of coupled nonlinear ordinary differential equations via similarity transformations and then solved numerically using the Runge-Kutta fourth-fifth order method with shooting technique. The results reveal an existence of point of inflection for the temperature distribution for sufficiently large wall to ambient temperature ratio. Temperature and thermal boundary layer thickness increase as Brownian motion and thermophoretic effects intensify. Moreover temperature increases and heat transfer from the plate decreases with an increase in the radiation parameter.

  16. Three-Dimensional Thermal Boundary Layer Corrections for Circular Heat Flux Gauges Mounted in a Flat Plate with a Surface Temperature Discontinuity

    Science.gov (United States)

    Kandula, M.; Haddad, G. F.; Chen, R.-H.

    2006-01-01

    Three-dimensional Navier-Stokes computational fluid dynamics (CFD) analysis has been performed in an effort to determine thermal boundary layer correction factors for circular convective heat flux gauges (such as Schmidt-Boelter and plug type)mounted flush in a flat plate subjected to a stepwise surface temperature discontinuity. Turbulent flow solutions with temperature-dependent properties are obtained for a free stream Reynolds number of 1E6, and freestream Mach numbers of 2 and 4. The effect of gauge diameter and the plate surface temperature have been investigated. The 3-D CFD results for the heat flux correction factors are compared to quasi-21) results deduced from constant property integral solutions and also 2-D CFD analysis with both constant and variable properties. The role of three-dimensionality and of property variations on the heat flux correction factors has been demonstrated.

  17. Analysis and validation of a quasi-dynamic model for a solar collector field with flat plate collectors and parabolic trough collectors in series for district heating

    DEFF Research Database (Denmark)

    Tian, Zhiyong; Perers, Bengt; Furbo, Simon

    2018-01-01

    performance of the hybrid solar district heating plants is also presented. The measured and simulated results show that the integration of parabolic trough collectors in solar district heating plants can guarantee that the system produces hot water with relatively constant outlet temperature. The daily energy......A quasi-dynamic TRNSYS simulation model for a solar collector field with flat plate collectors and parabolic trough collectors in series was described and validated. A simplified method was implemented in TRNSYS in order to carry out long-term energy production analyses of the whole solar heating...... plant. The advantages of the model include faster computation with fewer resources, flexibility of different collector types in solar heating plant configuration and satisfactory accuracy in both dynamic and long-term analyses. In situ measurements were taken from a pilot solar heating plant with 5960 m...

  18. Lie Group Analysis of Natural Convective Flow from a Convectively Heated Upward Facing Radiating Permeable Horizontal Plate in Porous Media Filled with Nanofluid

    Directory of Open Access Journals (Sweden)

    Md. Jashim Uddin

    2012-01-01

    Full Text Available Two-dimensional, steady, laminar and incompressible natural convective flow of a nanofluid over a connectively heated permeable upward facing radiating horizontal plate in porous medium is studied numerically. The present model incorporates Brownian motion and thermophoresis effects. The similarity transformations for the governing equations are developed by Lie group analysis. The transformed equations are solved numerically by Runge-Kutta-Fehlberg fourth-fifth order method with shooting technique. Effects of the governing parameters on the dimensionless velocity, temperature and nanoparticle volume fraction as well as on the dimensionless rate of heat and mass transfer are presented graphically and the results are compared with the published data for special cases. Good agreement is found between numerical results of the present paper and published results. It is found that Lewis number, Brownian motion and convective heat transfer parameters increase the heat and mass transfer rates whilst thermophoresis decreases both heat and mass transfer rates.

  19. Heat transfer analysis in a Maxwell fluid over an oscillating vertical plate using fractional Caputo-Fabrizio derivatives

    Science.gov (United States)

    Khan, Ilyas; Ali Shah, Nehad; Mahsud, Yasir; Vieru, Dumitru

    2017-04-01

    This article is focused on heat transfer analysis in the unsteady flow of a generalized Maxwell fluid over an oscillating vertical flat plate with constant temperature. The well-known equation of the Maxwell fluid with classical derivatives, describing the unidirectional and one-dimensional flow, has been generalized to a non-integer-order derivative, known as fractional derivative, with free convection term of buoyancy. A new definition of the fractional derivative introduced by Caputo and Fabrizio has been used in the mathematical formulation of the problem. Exact solution of the dimensionless problem has been obtained by using the Laplace transform. These solutions are expressed with complementary error and modified Bessel functions. Similar solutions for classical Maxwell and Newtonian fluids and generalized Newtonian fluid performing the same motion are obtained as limiting cases of our general results. Graphical illustrations show that the velocity profiles corresponding to a generalized Maxwell fluid are similar to those for an ordinary Maxwell fluid when the fraction order approaches 1. A comparison amongst four different types of fluids is also shown graphically.

  20. Soret and heat generation effects on MHD Casson fluid flow past an oscillating vertical plate embedded through porous medium

    Directory of Open Access Journals (Sweden)

    Hari R. Kataria

    2016-09-01

    Full Text Available Analytical solution of thermal diffusion and heat generation effects on MHD Casson fluid flow past an oscillating vertical plate embedded through porous medium in the presence of thermal radiation and chemical reaction is obtained. Ramped wall temperature with ramped surface concentration, isothermal temperature with ramped surface concentration and isothermal temperature with constant surface concentration are taken into account. The governing non-dimensional equations are solved using Laplace transform technique and the solutions are presented in closed form. In order to get a perfect understanding of the physics of the problem we obtained numerical results using Matlab software and clarified with the help of graphical illustrations. With the help of velocity, temperature and concentration, Skin friction, Nusselt number and Sherwood number are obtained and represent through tabular form. Casson parameter is inversely proportional to the yield stress and it is observed that for the large value of Casson parameter, the fluid is close to the Newtonian fluid where the velocity is less than the non-Newtonian fluid. The intensification in values of Soret number produces a raise in the mass buoyancy force which results an increase in the value of velocity.

  1. Effect of calcium ions on the evolution of biofouling by Bacillus subtilis in plate heat exchangers simulating the heat pump system used with treated sewage in the 2008 Olympic Village.

    Science.gov (United States)

    Tian, Lei; Chen, Xiao Dong; Yang, Qian Peng; Chen, Jin Chun; Shi, Lin; Li, Qiong

    2012-06-01

    Heat pump systems using treated sewage water as the heat source were used in the Beijing Olympic Village for domestic heating and cooling. However, considerable biofouling occurred in the plate heat exchangers used in the heat pump system, greatly limiting the system efficiency. This study investigates the biofouling characteristics using a plate heat exchanger in parallel with a flow cell system to focus on the effect of calcium ions on the biofilm development. The interactions between the microorganisms and Ca(2+) enhances both the extent and the rate of biofilm development with increasing Ca(2+) concentration, leading to increased heat transfer and flow resistances. Three stages of biofouling development were identified in the presence of Ca(2+) from different biofouling mass growth rates with an initial stage, a rapid growth stage and an extended growth stage. Each growth stage had different biofouling morphologies influenced by the Ca(2+) concentration. The effects of Ca(2+) on the biofouling heat transfer and flow resistances had a synergistic effect related to both the biofouling mass and the morphology. The effect of Ca(2+) on the biofouling development was most prominent during the rapid growth stage. Copyright © 2012 Elsevier B.V. All rights reserved.

  2. Microstructure and Mechanical Properties of Wide-gap Brazed Joints of K465 Alloy Using Cobalt-base Brazing Alloy

    Directory of Open Access Journals (Sweden)

    PAN Hui

    2017-06-01

    Full Text Available Vacuum brazing of K465 superalloy was carried out by using Co45NiCrWB cobalt-base filler metal at 1220 ℃ for different holding time, and the joint clearance was 0.5 mm pre-filled with FGH95 nickel-base superalloy powder. The effect of the structural constitution of brazed different holding time of temperature on the brazed joint microstructure and properties. The results show that the brazing seam is composed of alloy powder particles and borides among them. It is two-phase structure of γ and γ' with a few small blocks of borides in the powder particles, and there exists phases rich in Cr, W and Nb elements. The powder particles are growing along the holding time during the brazing process, while their combination is expanded. It is good for stress rapture properties of joints that borides was fine in brazing seam with more superalloy powder and proper holding time. And the joints brazed for 30-60 min show higher stress rapture properties.

  3. A Combined Brazing and Aluminizing Process for Repairing Turbine Blades by Thermal Spraying Using the Coating System NiCrSi/NiCoCrAlY/Al

    Science.gov (United States)

    Nicolaus, M.; Möhwald, K.; Maier, H. J.

    2017-10-01

    The repair and maintenance of components in the aerospace industry play an increasingly important role due to rising manufacturing costs. Besides welding, vacuum brazing is a well-established repair process for turbine blades made of nickel-based alloys. After the coating of the worn turbine blade has been removed, the manual application of the nickel-based filler metal follows. Subsequently, the hot gas corrosion-protective coating is applied by thermal spraying. The brazed turbine blade is aluminized to increase the hot gas corrosion resistance. The thermal spray technology is used to develop a two-stage hybrid technology that allows shortening the process chain for repair brazing turbine blades and is described in the present paper. In the first step, the coating is applied on the base material. Specifically, the coating system employed here is a layer system consisting of nickel filler metal, NiCoCrAlY and aluminum. The second step represents the combination of brazing and aluminizing of the coating system which is subjected to a heat treatment. The microstructure, which results from the combined brazing and aluminizing process, is characterized and the relevant diffusion processes in the coating system are illustrated. The properties of the coating and the ramifications with respect to actual applications will be discussed.

  4. COMPARATION BETWEEN NONDESTRUCTIVE TESTING METHODS FOR THE ALUMINIUM BRAZED PIECES

    Directory of Open Access Journals (Sweden)

    Dan NIŢOI

    2014-05-01

    Full Text Available Presented paper refers to different control methods used in aluminium brazed joining because of possible defects. Low joining complexity permits exact damages position in relation with materials geometry.

  5. Dissimilar Brazed Joints Between Steel and Tungsten Carbide

    Science.gov (United States)

    Voiculescu, I.; Geanta, V.; Binchiciu, H.; Iovanas, D.; Stefanoiu, R.

    2017-06-01

    Brazing is a joining process used to obtain heterogeneous assemblies between different materials, such as steels, irons, non-ferrous metals, ceramics etc. Some application, like asphalt cutters, require quick solutions to obtain dissimilar joints at acceptable costs, given the very short period of operation of these parts. This paper presents some results obtained during the brazing of dissimilar joints between steel and tungsten carbide by using different types of Ag-Cu system filler materials alloyed with P and Sn. The brazing techniques used were oxygen-gas flame and induction joining. The brazing behaviour was analysed in cross sections by optical and electron microscopy. The metallographic analysis enhanced the adhesion features and the length of penetration in the joining gap. The melting range of the filler materials was measured using thermal analysis.

  6. Failure Assessment of Stainless Steel and Titanium Brazed Joints

    Science.gov (United States)

    Flom, Yury A.

    2012-01-01

    Following successful application of Coulomb-Mohr and interaction equations for evaluation of safety margins in Albemet 162 brazed joints, two additional base metal/filler metal systems were investigated. Specimens consisting of stainless steel brazed with silver-base filler metal and titanium brazed with 1100 Al alloy were tested to failure under combined action of tensile, shear, bending and torsion loads. Finite Element Analysis (FEA), hand calculations and digital image comparison (DIC) techniques were used to estimate failure stresses and construct Failure Assessment Diagrams (FAD). This study confirms that interaction equation R(sub sigma) + R(sub tau) = 1, where R(sub sigma) and R(sub t u) are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in stainless steel and titanium brazed joints.

  7. Critical heat flux on a flat plate heater located at the middle of a duct in forced flow of pressurized He II

    Science.gov (United States)

    Okamura, T.; Saeki, M.; Hata, K.; Hama, K.; Shirai, Y.; Shiotsu, M.

    2004-09-01

    Critical heat fluxes (CHFs) were measured for two types of rectangular ducts containing horizontal flat plate heaters. One has the flat plate heater of 6 mm wide and 20 mm long located on the inner lower wall at 50 mm from the inlet. The other duct has two horizontal flat plates of 6 mm wide and 20 mm long on inner upper and lower walls at 50 mm from the inlet. The equation of CHF for the forced convection containing a new nondimensional-parameter m introduced in order to calculate cross-sectionally averaged liquid temperature at the center of the duct was derived based on two fluid model, ordinary convection theorem and experimental results. It was confirmed that this correlation can describe not only the author's data on the duct but also other worker's data for channels with different shapes and sizes.

  8. Reduction of Liquid Clad Formation Due to Solid State Diffusion in Clad Brazing Sheet

    Science.gov (United States)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-12-01

    Warm forming operations have shown promise in expanding automotive heat exchanger designs by increasing forming limits of clad brazing sheet. The impact of isothermal holds below the clad melting temperature on subsequent brazeability has not previously been studied in detail. The effect of these holds on brazeability, as measured by the clad thickness loss due to solid state diffusion of Si out of the clad layer prior to clad melting, was assessed through parallel DSC and optical microscopy measurements, as well as through the use of a previously developed model. EPMA measurements were also performed to support the other measures. Overall, the same trends were predicted by DSC, microscopy, and the theoretical model; however, the DSC predictions were unable to accurately predict remaining clad thickness prior to melting, even after correcting the data for clad-core interactions. Microscopy measurements showed very good agreement with the model predictions, although there were slight discrepancies at short hold times due to the inability of the model to account for clad loss during heating to the brazing temperature. Further microscopy measurements showed that when the heating rate is set below a critical value, there is a reduction in the clad thickness from the as-received condition.

  9. Experimental Investigation of a Solar Greenhouse Heating System Equipped with a Parabolic Trough Solar Concentrator and a Double-Purpose Flat Plate Solar Collector

    Directory of Open Access Journals (Sweden)

    M Jafari

    2017-10-01

    Full Text Available Introduction Greenhouses provide a suitable environment in which all the parameters required for growing the plants can be controlled throughout the year. Greenhouse heating is one of the most important issues in productivity of a greenhouse. In many countries, heating costs in the greenhouses are very high, having almost 60-80% of the total production costs. In recent years, several studies have attempted to reduce the heating costs of the greenhouses by applying more energy efficient equipment and using the renewable energy sources as alternatives or supplementary to the fossil fuels. In the present study a novel solar greenhouse heating system equipped with a parabolic trough solar concentrator (PTC and a flat-plate solar collector has been developed. Therefore, the aim of this paper is to investigate the performance of the proposed heating system at different working conditions. Materials and Methods The presented solar greenhouse heating system was comprised of a parabolic trough solar concentrator (PTC, a heat storage tank, a pump and a flat plate solar collector. The PTC was constructed from a polished stainless steel sheet (as the reflector and a vacuum tube receiver. The PTC was connected to the tank by using insulated tubes and a water pump was utilized to circulate the working fluid trough the PTC and the heat exchanger installed between walls of the tank. The uncovered solar collector was located inside the greenhouse. During the sunshine time, a fraction of the total solar radiation received inside the greenhouse is absorbed by the solar collector. This rises the temperature of the working fluid inside the collector which led to density reduction and natural flow of the fluid. In other words, the collector works as a natural flow flat plate solar collector during the sunshine time. At night, when the greenhouse temperature is lower than tank temperature, the fluid flows in a reverse direction through the solar collector and the

  10. Improved Assembly for Gas Shielding During Welding or Brazing

    Science.gov (United States)

    Gradl, Paul; Baker, Kevin; Weeks, Jack

    2009-01-01

    An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes. The basic purpose of this assembly or of a typical prior related assembly is to channel the flow of a chemically inert gas to a joint to prevent environmental contamination of the joint during the welding or brazing process and, if required, to accelerate cooling upon completion of the process.

  11. Reactive Brazing of Carbon-Carbon Composites to Titanium

    Science.gov (United States)

    Shpargel, Tarah; Singh, M.; Morscher, Gregory; Asthana, Rajiv

    2004-01-01

    The Ti-metal/C-C composite joints were formed by reactive brazing with three commercial brazes, namely, Cu-ABA, TiCuNi, and TiCuSil. The joint microstructures were examined using optical microscopy, and scanning electron microscopy (SEM) coupled with energy dispersive spectrometry (EDS). The results of the microstructure analysis indicate solute redistribution across the joint and possible metallurgical bond formation via interdiffusion, which led to good wetting and spreading.

  12. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  13. Self-brazing Mechanism of Aluminum Alloy at Medium Temperature

    Directory of Open Access Journals (Sweden)

    CHENG Fang-jie

    2018-01-01

    Full Text Available ZnCl2 and SnCl2 were added to the AlF3-CsF eutectic flux, which can be used for connecting aluminum alloy sheet by self-brazing at medium temperature. The influence of the amount of ZnCl2 and SnCl2 and the size of the T-joint area on the interface microstructure and the self-brazing joint mechanical properties was investigated. The interface microstructure, chemical compositions, defects and tensile fractography of the self-brazing joints were analyzed by metallographic microscope, scanning electron microscope and energy dispersive spectroscopy. The results show that the joints are soundly bonded when both the mass fractions of ZnCl2 and SnCl2 are about 4%; the replacement reactions between Zn2+, Sn2+ of flux and Al atoms of base metal occur during brazing, then the liquid metals of Sn and Zn appear, a great degree of Zn which has high solid solution with Al spreads rapidly to the base metal; Sn is distributed along the interface forming a low melting point metal layer with Zn and Al; the brazing of joints with small area can be realized easily; there are a lot of dimples on the fracture surface and the tensile strength of the brazing joint reaches (58±5MPa.

  14. Brazing of titanium-vapor-coated silicon nitride

    Energy Technology Data Exchange (ETDEWEB)

    Santella, M.L. (Oak Ridge National Lab., TN (USA))

    1988-09-01

    A technique for brazing Si{sub 3}N{sub 4} with metallic alloys was evaluated. The process involved vapor coating the ceramic with a 1.0-{mu}-thick layer of titanium before the brazing operation. The coating improved wetting of the Si{sub 3}N{sub 4} surfaces to the extent that strong bonding between the solidified braze filler metal and the ceramic occurred. Braze joints of Si{sub 3}N{sub 4} were made with Ag-Cu, Au-Ni, and Au-Ni-Pd alloys at temperatures of 790{degree}, 970{degree}, and 1,130{degree}C. Silicon nitride specimens were also brazed with a Ag-Cu alloy to the molybdenum alloy TZM, titanium, and A286 steel at 790{degree}C. Residual stresses resulting from mismatch of thermal expansion coefficients between the Si{sub 3}N{sub 4} and the metals caused all of the ceramic-to-metal joints to spontaneously crack in the Si{sub 3}N{sub 4} upon cooling from the brazing temperature.

  15. Microstructural and Mechanical Characterization of Actively Brazed Alumina Specimens

    Energy Technology Data Exchange (ETDEWEB)

    Hosking, F.M.; Cadden, C.H.; Stephens, J.J.; Glass, S.J.; Yang, N.Y.C.; Vianco, P.V.; Walker, C.A.

    1999-08-26

    Alumina (94 and 99.8% grade compositions) was brazed directly to itself with gold-based active brazing alloys (ABA's) containing vanadium additions of 1,2 and 3 weight percent. The effects of brazing conditions on the joint properties were investigated. Wetting behavior, interfacial reactions, microstructure, hermeticity and tensile strength were determined. Wetting was fair to good for the ABA and base material combinations. Microanalysis identified a discontinuous Al-V-O spinel reaction product at the alumina-braze interface. Tensile strength results for 94% alumina were uniformly good and generally not sensitive to the vanadium concentration, with tensile values of 85-105 MPa. There was more variability in the 99.8% alumina strength results, with values ranging from 25-95 MPa. The highest vanadium concentration (3 wt. %) yielded the highest joint strength for the brazed 99.8% alumina. Failures in the 99.8% alumina samples occurred at the braze-alumina interface, while the 94% alumina specimens exhibited fracture of the ceramic substrate.

  16. Numerical simulation of gas flow and droplet motion in a wave-plate eliminator of the separator-steam-generator system in the waste-heat-utilisation complex

    Science.gov (United States)

    Artemov, Valerij; Minko, Konstantin; Yankov, Georgij; Ptakhin, Anton; Kondratev, Anton; Milman, Oleg

    2017-10-01

    This paper studied the droplet transport and deposition in the turbulent flow inside a wave-plate eliminator of the waste-heat utilisation complex (WHUC). The Lagrangian discrete particle approach was used to simulate the process of liquid separation from wet steam flow. Two different models for droplet-eddy interaction were tested using data from the available literature. The tested numerical model was used to predict the WHUC performance.

  17. Chemical reaction and radiation effects on mixed convection heat and mass transfer over a vertical plate in power-law fluid saturated porous medium

    Directory of Open Access Journals (Sweden)

    D. Srinivasacharya

    2016-01-01

    Full Text Available Mixed convection heat and mass transfer along a vertical plate embedded in a power-law fluid saturated Darcy porous medium with chemical reaction and radiation effects is studied. The governing partial differential equations are transformed into ordinary differential equations using similarity transformations and then solved numerically using shooting method. A parametric study of the physical parameters involved in the problem is conducted and a representative set of numerical results is illustrated graphically.

  18. Brazing of Stainless Steel to Yttria-Stabilized Zirconia Using Gold-Based Brazes for Solid Oxide Fuel Cell Applications

    Science.gov (United States)

    Singh, M.; Shpargel, T. P.; Asthana, R.

    2007-01-01

    Two gold-base active metal brazes (gold-ABA and gold-ABA-V) were evaluated for oxidation resistance to 850 C, and used to join yttria-stabilized zirconia (YSZ) to a corrosion-resistant ferritic stainless steel for possible use in solid oxide fuel cells. Thermogravimetric analysis and optical microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy were used to evaluate the braze oxidation behavior, and microstructure and composition of the YSZ/braze/steel joints. Both gold-ABA and gold-ABA-V exhibited nearly linear oxidation kinetics at 850 C, with gold-ABA-V showing faster oxidation than gold-ABA. Both brazes produced metallurgically sound YSZ/steel joints due to chemical interactions of Ti and V with the YSZ and steel substrates.

  19. Effects of internal heat generation, thermal radiation and buoyancy force on a boundary layer over a vertical plate with a convective surface boundary condition

    Directory of Open Access Journals (Sweden)

    Tasawar Hayat

    2011-09-01

    Full Text Available In this paper we analyse the effects of internal heat generation, thermal radiation and buoyancy force on the laminar boundary layer about a vertical plate in a uniform stream of fluid under a convective surface boundary condition. In the analysis, we assumed that the left surface of the plate is in contact with a hot fluid whilst a stream of cold fluid flows steadily over the right surface; the heat source decays exponentially outwards from the surface of the plate. The similarity variable method was applied to the steady state governing non-linear partial differential equations, which were transformed into a set of coupled non-linear ordinary differential equations and were solved numerically by applying a shooting iteration technique together with a sixth-order Runge–Kutta integration scheme for better accuracy. The effects of the Prandtl number, the local Biot number, the internal heat generation parameter, thermal radiation and the local Grashof number on the velocity and temperature profiles are illustrated and interpreted in physical terms. A comparison with previously published results on similar special cases showed excellent agreement.

  20. Brazed joint properties and microstructure of SCS-6/{beta}21S titanium matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Hoffman, E.K.; Bird, R.K.; Dicus, D.L. [National Aeronautics and Space Administration, Hampton, VA (United States). Langley Research Center

    1995-11-01

    The properties and microstructure of brazed joints of SCS-6 SiC fiber reinforced {beta}21S (Ti-15Mo-2.7Nb-3Al-0.2Si, wt-%) titanium matrix composite (TMC) were investigated. Brazed joint specimens were fabricated from TMC using two different forms of commercially available Ti-15Cu-15Ni braze filler metal. The brazed joint specimens were tested in air at room temperature and 1,500 F (815 C) using overlap tensile shear (OLTS) tests. Metallurgical and fractographic analyses were used to characterize the microstructure, brazing filler metal/TMC interactions, and joint failure modes. The fractographic results indicated that TMC delamination is a dominant failure mode for this type of joint. At room temperature, the TMC brazed joint specimens failed by TMC delamination and TMC tensile failure, with the brazed joint remaining intact. Therefore, the performance of the brazed joint specimens at room temperature is limited by the interlaminar strength of the TMC and not by the braze strength. At 1,500 F, the TMC brazed joint specimens exhibited a combination of delamination and braze shear failure. Thus, the high-temperature performance of the brazed joint specimens may be limited by both the TMC interlaminar properties and the strength of the braze.

  1. Braze Alloy Development for Fast Epitaxial High-Temperature Brazing of Single-Crystalline Nickel-Based Superalloys

    Science.gov (United States)

    Laux, B.; Piegert, S.; Rösler, J.

    2009-01-01

    For the repair of single-crystalline turbine components, fabricated from nickel-based superalloys, a new high-temperature brazing technology has been developed. Cracks in single-crystalline parts can be repaired by reproducing the single-crystalline microstructure over the complete gap width within very short brazing times. Nickel-manganese-based alloys were identified as systems that provide very high, epitaxial solidification rates. In contrast to commonly used braze alloys, such as nickel-boron or nickel-silicon systems, the process is not completely diffusion controlled but works with consolute systems. For brazing experiments 300- μm-wide parallel gaps as well as V-shaped gaps with a maximum width of 250 μm were used. A complete epitaxial solidification, that is, the absence of large-angle grain boundaries, could be achieved within brazing times, being up to 100 times shorter compared to commonly used transient-liquid-phase bonding technologies. To quantify the misorientation relative to the base material and the composition within and near the filled gaps, the results of the brazing experiments were visualized by means of light microscopy and scanning electron microscopy (SEM). Furthermore, electron backscatter diffraction (EBSD) analyses and energy dispersive X-ray (EDX) analyses were conducted.

  2. A comparison between heat transfer correlations obtained from experimental data and numerical simulation of flow of stirred yoghurt during cooling in plate heat exchangers

    OpenAIRE

    Afonso, Isabel M.; Fernandes, Carla S.; Maia, João M.; Luis F. Melo

    2004-01-01

    Thermal processing is widely used in the food industry mainly to improve quality and safety of food products. The investigation of heat transfer problems of non-Newtonian fluids during heating and cooling in heat exchangers is of major interest since the main factor limiting heat transfer is the viscous behaviour of these fluids. Therefore, the knowledge of the interface heat transfer coefficients is important in the design of food processes and processing equipment. In the present work, s...

  3. Multiphysics Simulation and Experimental Investigation of Aluminum Wettability on a Titanium Substrate for Laser Welding-Brazing Process

    Directory of Open Access Journals (Sweden)

    Morgan Dal

    2017-06-01

    Full Text Available The control of metal wettability is a key-factor in the field of brazing or welding-brazing. The present paper deals with the numerical simulation of the whole phenomena occurring during the assembly of dissimilar alloys. The study is realized in the frame of potential applications for the aircraft industry, considering the case of the welding-brazing of aluminum Al5754 and quasi-pure titanium Ti40. The assembly configuration, presented here, is a simplification of the real experiment. We have reduced the three-dimensional overlap configuration to a bi-dimensional case. In the present case, an aluminum cylinder is fused onto a titanium substrate. The main physical phenomena which are considered here are: the heat transfers, the fluid flows with free boundaries and the mass transfer in terms of chemical species diffusion. The numerical problem is implemented with the commercial software Comsol Multiphysics™, by coupling heat equation, Navier-Stokes and continuity equations and the free boundary motion. The latter is treated with the Arbitrary Lagrangian Eulerian method, with a particular focus on the contact angle implementation. The comparison between numerical and experimental results shows a very satisfactory agreement in terms of droplet shape, thermal field and intermetallic layer thickness. The model validates our numerical approach.

  4. Endwall heat transfer in the junction region of a circular cylinder normal to a flat plate at 30 and 60 degrees from stagnation point of the cylinder

    Science.gov (United States)

    Nagamatsu, H. T.; Choi, K. Y.

    1987-01-01

    The objective of this experimental study was to investigate the influence of horseshoe vortex on the heat transfer on a flat plate near the base of a protruding cylinder. The partial shock reflection technique was used to produce the flow Mach number of 0.14 which simulated the mean inlet flow Mach number for the first stage vanes of the turbine after combustor. Fast response thin-film platinum heat gages were used to measure the heat transfer flux for radial distances of 0.75, 0.875, 1.0, 1.125 cylinder diameter. For a low Reynolds number of 20,000, r/D = 0.75, and angular location from the stagnation point = 60 deg, the maximum increase in the heat transfer rate with the cylinder was observed to be approximately 460 percent greater than without the cylinder. On the other hand, the increase in the heat flux for a high Reynolds number of 300,000 was approximately 70 percent greater. For the heat gages located along 30 deg and 60 deg angular locations from the stagnation point, the strong effect of the horseshoe vortex was observed in the junction region. The increase in the heat transfer rate depended on the type of boundary layer and on the boundary layer thickness ahead of the cylinder.

  5. In-process oxidation protection in fluxless brazing or diffusion bonding of aluminum alloys

    Science.gov (United States)

    Okelly, K. P.; Featherston, A. B.

    1974-01-01

    Aluminum is cleaned of its oxide coating and is sealed immediately with polymeric material which makes it suitable for fluxless brazing or diffusion bonding. Time involved between cleaning and brazing is no longer critical factor.

  6. THE INFLUENCE OF HIGH-TEMPERATURE BRAZING UPON INDICATORS OF MATERIAL BRAZEABILITY

    Directory of Open Access Journals (Sweden)

    Roman Koleňák

    2010-03-01

    Full Text Available The effect of both common and extreme parameters of AISI 321stainless steel high-temperature brazing using the NI 102 brazing alloy upon material brazeability indicators. The ascertainment of the wetting angle, the area over which Ni brazing alloy spreads, the width of AISI 321 steel's dissolubility band, and the width of Ni brazing alloy’s diffusion band into the basic material.

  7. Laser Droplet Brazing for the Electrical Contacting of Composite Materials with Integrated Active Elements

    Science.gov (United States)

    Held, Carolin; Quentin, Ulf; Heberle, Johannes; Gürtler, Franz-Josef; Weigl, Markus; Schmidt, Michael

    This paper describes a laser droplet brazing method for electrical contacting of sensitive piezoceramic actuator modules. In order to increase the reproducibility of the contacting process, the mass, the energy and the flight path of the braze droplets have to be controlled. For this reason, braze preforms are used which are molten by a single laser pulse. The system technology and first results will be presented, as well as a mechanical and metallurgical analysis of the brazed connections.

  8. Fabrication of divertor mock-up with ODS-Cu and W by the improved brazing technique

    Science.gov (United States)

    Tokitani, M.; Hamaji, Y.; Hiraoka, Y.; Masuzaki, S.; Tamura, H.; Noto, H.; Tanaka, T.; Muroga, T.; Sagara, A.; FFHR Design Group

    2017-07-01

    Copper alloy has been considered as a divertor cooling tube or heat sink not only in the helical reactor FFHR-d1 but also in the tokamak DEMO reactor, because it has a high thermal conductivity. This work focused on applying an oxide dispersion strengthened copper alloy (ODS-Cu), GlidCop® (Cu-0.3 wt%Al2O3) as the divertor heat sink material of FFHR-d1. This alloy has superior high temperature yield strength exceeding 300 MPa at room temperature even after annealing up to ~1000 °C. The change in material properties of Pure-Cu, GlidCop® and CuCrZr by neutron irradiation are summarized in this paper. A primary dose limit is the radiation-induced hardening/softening (~0.2 dpa/1-2 dpa) which has a temperature dependence. According to such an evaluation, the GlidCop® can be selected as the current best candidate material in the commercial base of the divertor heat sink, and its temperature should be maintained as close as possible to 300 °C during operation. Bonding between the W armour and the GlidCop® heat sink was successfully performed by using an improved brazing technique with BNi-6 (Ni-11%P) filler material. The bonding strength was measured by a three-point bending test and reached up to approximately 200 MPa. Surprisingly, several specimens showed an obvious yield point. This means that the BNi-6 brazing (bonding) layer caused relaxation of the applied stress. The small-scale divertor mock-up of the W/BNi-6/GlidCop® was successfully fabricated by using the improved brazing technique. The heat loading test was carried out by the electron beam device ACT2 in NIFS. The mock-up showed an excellent heat removal capability for use in the FFHR-d1 divertor.

  9. Combined Effects Of Stress Work And Heat Generation On MHD Natural Convection Flow Along A Vertical Flat Plate With Power Law Variation Of Uniform Surface Temperature

    Directory of Open Access Journals (Sweden)

    Mohammad Mahfuzul Islam

    2015-08-01

    Full Text Available Abstract In this paper is presented to study conjugate effects of stress work and heat generation on MHD natural convection flow along a vertical flat plate with power law variation of surface temperature. Stress work and heat generation effects on magneto-hydrodynamics natural convection flows are considered in this investigation. With a goal to attain similarity solutions of the problem the developed equations are made dimensionless by using suitable transformations. The non-dimensional equations are then transformed into non-similar forms by introducing non- similarity transformations. The resulting non-similar equations together with their corresponding boundary conditions based on conduction and convection are solved numerically by using the shooting method of Nachtsheim-swigert iteration technique and finite difference method together with Keller box Scheme. Numerically calculated velocity profiles and temperature profiles skin friction and the rate of heat transfer coefficient are shown on graphs for different values of the parameters entering into the problem.

  10. Heat and mass transfer effects on the mixed convective flow of chemically reacting nanofluid past a moving/stationary vertical plate

    Directory of Open Access Journals (Sweden)

    B. Mahanthesh

    2016-03-01

    Full Text Available The problem of conjugate effects of heat and mass transfer over a moving/stationary vertical plate has been studied under the influence of applied magnetic field, thermal radiation, internal heat generation/absorption and first order chemical reaction. The fluid is assumed to be electrically conducting water based Cu-nanofluid. The Tiwari and Das model is used to model the nanofluid, whereas Rosseland approximation is used for thermal radiation effect. Unified closed form solutions are obtained for the governing equations using Laplace transform method. The velocity, temperature and concentration profiles are expressed graphically for different flow pertinent parameters. The physical quantities of engineering interest such as skin friction, Nusselt number and Sherwood number are also computed. The obtained analytical solutions satisfy all imposed initial and boundary conditions and they can be reduced to known previous results in some limiting cases. It is found that, by varying nanoparticle volume fraction, the flow and heat transfer characteristics could be controlled.

  11. Computational study of Jeffrey’s non-Newtonian fluid past a semi-infinite vertical plate with thermal radiation and heat generation/absorption

    Directory of Open Access Journals (Sweden)

    S. Abdul Gaffar

    2017-06-01

    Full Text Available The nonlinear, steady state boundary layer flow, heat and mass transfer of an incompressible non-Newtonian Jeffrey’s fluid past a semi-infinite vertical plate is examined in this article. The transformed conservation equations are solved numerically subject to physically appropriate boundary conditions using a versatile, implicit finite-difference Keller box technique. The influence of a number of emerging non-dimensional parameters, namely Deborah number (De, ratio of relaxation to retardation times (λ, Buoyancy ratio parameter (N, suction/injection parameter (fw, Radiation parameter (F, Prandtl number (Pr, Schmidt number (Sc, heat generation/absorption parameter (Δ and dimensionless tangential coordinate (ξ on velocity, temperature and concentration evolution in the boundary layer regime is examined in detail. Also, the effects of these parameters on surface heat transfer rate, mass transfer rate and local skin friction are investigated. This model finds applications in metallurgical materials processing, chemical engineering flow control, etc.

  12. Forced convection heat transfer of power law non-Newtonian fluids between two semi-infinite plates with variable thermal conductivity

    Science.gov (United States)

    Li, Botong; Zhang, Wei; Zhu, Liangliang

    2016-09-01

    This paper presents an investigation of forced convection heat transfer in power-law non-Newtonian fluids between two semi-infinite plates with variable thermal conductivity. Three cases of different thermal conductivity models are considered: (i) thermal conductivity is a constant, (ii) thermal conductivity is a linear function of temperature, (iii) thermal conductivity is a power-law function of temperature gradient (Zheng's model). Governing equations are solved using the finite element method with the ‘ghost’ time introduced to the control equations, which does not affect the results because the velocity and temperature will remain unchanged when the steady state is reached. Results for the solutions of different variable models are presented as well as the analysis of the associated heat transfer characteristics. It is shown that the heat transfer behaviours are strongly dependent on the power-law index (n) in all models. For example, when n 1.

  13. Influence of Heat Shock Temperatures and Fast Freezing on Viability of Probiotic Sporeformers and the Issue of Spore Plate Count Versus True Numbers

    Directory of Open Access Journals (Sweden)

    Mojtaba Jafari

    2016-02-01

    Full Text Available Background and Objectives: The purpose of the present study was to investigate effects of various heat shock conditions and fast freezing and subsequent thawing on the viability and recovery of Bacillus coagulans and Bacillus subtilis as probiotic sporeformers, and also to compare spore plate and microscopic counts. Materials and Methods: After preparing the final suspensions of B. coagulans and Bacillus subtilis subsp. Natto spores, they were spread-plated before and after fast freezing treatment (-70°C for about 1 min. Heat shock treatments of the spores were carried out at 68oC for 15, 20, and 30 min as well as at 80oC for 10 and 15 min. Concentrations of the examined probiotic sporeformers were determined simultaneously by plate enumerations and microscopically determined counts. Student’s t-test and one-way analysis of variance (ANOVA of SPSS were used for statistical analysis of the data. Analysis of DoE results was carried out using Minitab. Results: The results presented here show that the highest recovery rates for B. coagulans (14.75 log CFU/mL and B. subtilis spores (14.80 log CFU/mL were under a heat shock condition of 68°C for 20 min in nutrient agar (p<0.05. In addition, the survival rates of B. coagulans and B. subtilis spores under the fast freezing and subsequent thawing condition were about 90% and 88%, respectively. Plate counts differed significantly from counts determined microscopically, with differences of almost 0.5 and 0.8 log for B. coagulans and B. subtilis spores, respectively (p<0.05. In addition, DoE results of the study revealed that both factors of spore count method and only freezing factor in fast freezing treatment have a significant effect on concentrations of the spores examined (p<0.05. Conclusions: Heat shock conditions, freezing and subsequent thawing circumstances, and plate counts or enumerations determined microscopically have significant influences on the viability of probiotic sporeformers and

  14. Silver-Copper Oxide Based Reactive Air Braze (RAB) for Joining Yttria-Stabilized Zirconia

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Yong Y.; Hardy, John S.; Weil, K. Scott

    2005-03-01

    We are investigating a new method of ceramic-to-metal joining, referred to as reactive air brazing (RAB), as a potential method of sealing ceramic components in high-temperature electrochemical devices. Sessile drop wetting experiments and joint strength testing were conducted using yttria stabilized zirconia (YSZ) substrates and CuO-Ag based air brazes. Results from our studies indicate that the wettability of the braze improves substantially with increasing CuO content, over a compositional range of 1 - 8 mol% CuO, which is accompanied by an increase in the bend strength of the corresponding brazed YSZ joint. The addition of a small amount of TiO2 (0.5 mol%) to the CuO-Ag braze further improves wettability due to the formation of a titanium zirconate reaction product along the braze/substrate interface. However, with one notable exception, the bend strength of these ternary braze joints remained nearly identical to those measured in comparable binary braze joints. SEM analysis conducted on the corresponding fracture surfaces indicated that in the binary braze joints the failure occurs primarily at the braze/YSZ interface. Similarly in the case of the the ternary, TiO2-doped brazes joint failure occurs predominantly along the interface between the braze filler metal and the underlying titanium zirconate reaction layer.

  15. Substrate Effects on the High Temperature Oxidation Behavior of a Gold-Based Braze Filler Metal

    Energy Technology Data Exchange (ETDEWEB)

    Weil, K. Scott; Rice, Joseph P.

    2005-06-30

    Oxidation testing was conducted on a commercial gold-based braze alloy, Gold ABA, and on zirconia and stainless steel joining couples prepared using this braze filler metal. Preliminary results reveal that both substrates play a significant role in determining the overall oxidation resistance of the brazed joint.

  16. Brazing composite intermetallic TiAl with structural materials

    Energy Technology Data Exchange (ETDEWEB)

    Sevryukov, O.N.; Fedotov, V.T.; Kalin, B.A.; Golikov, M.Y. [MIFI-AMENTO, Moscow (Russian Federation)

    2007-07-01

    The intermetallic alloys based on a titanium aluminide have a high strength, a low specific weight, and a chemical and thermal stability. Owing to a similar combination of physical and chemical properties, the given type of materials can be considered as an alternative to the traditional materials used for the manufacture of units of the thermonuclear reactor first wall. The technology to manufacture samples of composite alloys based on a titanium aluminide intermetallide has been improved in the present work with subsequent tests of brazed joints by thermo cycling tests. To estimate the possibility of using this intermetallic alloy as a structural material, brazed joints of Ti-48at.%Al with bronze and titanium were produced. Brazing was carried out by the STEMET 1202 registered filler metal of the Ti-Cu-Zr-Ni-V-Be system. The distribution of chemical elements in the brazed seam was investigated by X-ray spectrum analysis. It has been found that the distribution of the main and doping elements is sufficiently uniform in the contact zone of the filler metal with brazed materials; inclusions, cracks, and delamination are absent. (orig.)

  17. The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-04-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  18. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  19. Near-field radiative heat transfer between metasurfaces: A full-wave study based on two-dimensional grooved metal plates

    Science.gov (United States)

    Dai, Jin; Dyakov, Sergey A.; Bozhevolnyi, Sergey I.; Yan, Min

    2016-09-01

    Metamaterials possess artificial bulk and surface electromagnetic states. Tamed dispersion properties of surface waves allow one to achieve a controllable super-Planckian radiative heat transfer (RHT) process between two closely spaced objects. We numerically demonstrate enhanced RHT between two two-dimensional grooved metal plates by a full-wave scattering approach. The enhancement originates from both transverse-magnetic spoof surface-plasmon polaritons and a series of transverse-electric bonding- and anti-bonding-waveguide modes at surfaces. The RHT spectrum is frequency selective and highly geometrically tailorable. Our simulation also reveals thermally excited nonresonant surface waves in constituent metallic materials may play a prevailing role for RHT at an extremely small separation between two metal plates, rendering metamaterial modes insignificant for the energy-transfer process.

  20. Understanding the role of heat recirculation in enhancing the speed of premixed laminar flames in a parallel plate micro-combustor

    Science.gov (United States)

    Veeraragavan, Ananthanarayanan

    This dissertation investigates the role of heat recirculation in enhancing the flame speeds of laminar flames stabilized in a parallel plate reactor by: (1) developing analytical models that account for conjugate heat transfer with the wall; and (2) making measurements of temperature profiles in a simulated microcombustor using non-intrusive FTIR spectroscopy from which heat recirculation is inferred. The analytical models have varying degrees of complexity. A simple heat transfer model simulates the flame by incorporating a concentrated heat release function along with constant temperature wall model. The next level model accommodates conjugate heat transfer with the wall along with a built in heat loss model to the environment. The heat transfer models identify the thermal design parameters influencing the temperature profiles and the Nusselt number. The conjugate heat transfer model is coupled with a species transport equation to develop a 2-D model that predicts the flame speed as an eigenvalue of the problem. The flame speed model shows that there are three design parameters (wall thermal conductivity ratio (kappa), wall thickness ratio (tau) and external heat loss parameter (NuE)) that influence the flame speed. Finally, it is shown that all these three parameters really control the total heat recirculation which is a single valued function of the flame speed and independent of the velocity profile (Plug or Poiseuille flow). On the experimental side, a previously developed non-intrusive diagnostic technique based on FTIR spectroscopy of CO2 absorbance is improved by identifying the various limitations (interferences from other species, temperature profile fitting, ... etc) and suggesting improvements to each limitation to make measurements in a silicon walled, simulated microcombustor. Methane/Air and Propane/Air flames were studied for different equivalence ratios and burning velocities. From the temperature profiles it can be seen that increasing the flame

  1. Microstructures of beta-titanium orthodontic wires joined by infrared brazing.

    Science.gov (United States)

    Iijima, Masahiro; Brantley, William A; Kawashima, Isao; Baba, Naoki; Alapati, Satish B; Yuasa, Toshihiro; Ohno, Hiroki; Mizoguchi, Itaru

    2006-10-01

    The microstructures and interdiffusion in brazed beta-titanium orthodontic wires were investigated by scanning electron microscopy and electron probe microanalysis, respectively. Beta-titanium wire (Ti-11Mo-6Zr-4Sn) with cross-section dimensions of 0.032 in. x 0.032 in., titanium-based braze alloy (Ti-30Ni-20Cu), and silver-based braze alloy (Ag-22Cu-17Zn-5Sn) were selected for the study. Brazing was performed using infrared radiation (RS-1) under an argon atmosphere. Specimens were etched with two solutions (2.5% HF + 2.5% HNO(3) + 95% H(2)O; 25% HN(4)OH + 30% H(2)O(2) + 45%H(2)O). It was found that the silver-based braze alloy has a eutectic structure. In the diffusion layer between the beta-titanium wire and this silver-based braze alloy, Cu and Ti were enriched on the wire side, and Sn and Ti were enriched on the braze alloy side. The titanium-based braze alloy has a dendritic structure. Beta-titanium wire specimens brazed with the titanium-based braze alloy had a thicker intermediate area compared to the silver alloy; Ti in the diffusion layer had an irregular concentration gradient, and the braze alloy side had higher Ti concentration. The original microstructure of the beta-titanium wire was not altered with the use of either braze alloy. Infrared brazing of beta-titanium orthodontic wire is acceptable for clinical use, since the wire microstructure did not deteriorate with either the titanium-based or silver-based braze alloy. The differing microstructures of the joint regions for the two braze alloys suggest that the joint strengths may also differ.

  2. Combined natural convection and mass transfer effects on unsteady flow past an infinite vertical porous plate embedded in a porous medium with heat source

    Energy Technology Data Exchange (ETDEWEB)

    Das, S.S. [Department of Physics, K B D A V College, Nirakarpur, Khurda-752 019 (Orissa) (India); Tripathy, R.K. [Department of Physics, D R Nayapalli College, Bhubaneswar-751 012 (Orissa) (India); Padhy, R.K. [Department of Physics, D A V Public School, Chandrasekharpur, Bhubaneswar-751 021 (Orissa) (India); Sahu, M. [Department of Physics, Jupiter +2 Women’s Science College, IRC Village, Bhubaneswar-751 015 (Orissa) (India)

    2012-07-01

    This paper theoretically investigates the combined natural convection and mass transfer effects on unsteady flow of a viscous incompressible fluid past an infinite vertical porous plate embedded in a porous medium with heat source. The governing equations of the flow field are solved analytically for velocity, temperature, concentration distribution, skin friction and the rate of heat transfer using multi parameter perturbation technique and the effects of the flow parameters such as permeability parameter Kp, Grashof number for heat and mass transfer Gr, Gc; heat source parameter S, Schmidt number Sc, Prandtl number Pr etc. on the flow field are analyzed and discussed with the help of figures and tables. The permeability parameter Kp is reported to accelerate the transient velocity of the flow field at all points for small values of Kp (£1) and for higher values the effect reverses. The effect of increasing Grashof numbers for heat and mass transfer or heat source parameter is to enhance the transient velocity of the flow field at all points while a growing Schmidt number retards its effect at all points. A growing permeability parameter or heat source parameter increases the transient temperature of the flow field at all points, while a growing Prandtl number shows reverse effect. The effect of increasing Schmidt number is to decrease the concentration boundary layer thickness of the flow field at all points. Further, a growing permeability parameter enhances the skin friction at the wall and a growing Prandtl number shows reverse effect. The effect of increasing Prandtl number or permeability parameter leads to increase the magnitude of the rate of heat transfer at the wall.

  3. Preparation of W/CuCrZr mono-block test mock-up using vacuum brazing technique

    Science.gov (United States)

    Premjit Singh, K.; Khirwadkar, S.; Bhope, Kedar; Patel, Nikunj; Mokaria, Prakash

    2017-04-01

    Development of the joining for W/CuCrZr mono-block PFC test mock-up is an interesting area in Fusion R&D. W/Cu bimetallic material has been prepared using OFHC Copper casting approach on the radial surface of W mono-block tile surface. The W/Cu bimetallic material has been joined with CuCrZr tube (heat sink) material with the vacuum brazing route. Vacuum brazing of W/Cu-CuCrZr has been performed @ 970°C for 10 min using NiCuMn-37 filler material under deep vacuum environment (10-6 mbar). Graphite fixture was used for OFHC Copper casting and vacuum brazing experiments. The joint integrity of W/Cu-CuCrZr mono-block mock-up of W/Cu and Cu-CuCrZr interface has been checked using ultrasonic immersion technique. The result of the experimental work is presented in the paper.

  4. Two-beam Laser Brazing of Thin Sheet Steel for Automotive Industry Using Cu-base Filler Material

    Science.gov (United States)

    Mittelstädt, C.; Seefeld, T.; Reitemeyer, D.; Vollertsen, F.

    This work shows the potential of two-beam laser brazing for joining both Zn-coated steel and 22MnB5. Brazing of Zn-coated steel sheets using Cu-Si filler wire is already state of the art in car manufacturing. New press-hardened steels like 22MnB5 are more and more used in automotive industry, offering high potential to save costs and improve structural properties (reduced weight / higher stiffness). However, for joining of these ultra-high strength steels investigations are mandatory. In this paper, a novel approach using a two-beam laser brazing process and Cu-base filler material is presented. The use of Cu-base filler material leads to a reduced heat input, compared to currently applied welding processes, which may result in benefits concerning distortion, post processing and tensile strength of the joint. Reliable processing at desired high speeds is attained by means of laser-preheating. High feed rates prevent significant diffusion of copper into the base material.

  5. A Note on Variable Viscosity and Chemical Reaction Effects on Mixed Convection Heat and Mass Transfer Along a Semi-Infinite Vertical Plate

    Directory of Open Access Journals (Sweden)

    Mostafa A. A. Mahmoud

    2007-01-01

    Full Text Available In the present study, an analysis is carried out to study the variable viscosity and chemical reaction effects on the flow, heat, and mass transfer characteristics in a viscous fluid over a semi-infinite vertical porous plate. The governing boundary layer equations are written into a dimensionless form by similarity transformations. The transformed coupled nonlinear ordinary differential equations are solved numerically by using the shooting method. The effects of different parameters on the dimensionless velocity, temperature, and concentration profiles are shown graphically. In addition, tabulated results for the local skin-friction coefficient, the local Nusselt number, and the local Sherwood number are presented and discussed.

  6. Charts Adapted from Van Driest's Turbulent Flat-plate Theory for Determining Values of Turbulent Aerodynamic Friction and Heat-transfer Coefficients

    Science.gov (United States)

    Lee, Dorothy B; Faget, Maxime A

    1956-01-01

    A modified method of Van Driest's flat-plate theory for turbulent boundary layer has been found to simplify the calculation of local skin-friction coefficients which, in turn, have made it possible to obtain through Reynolds analogy theoretical turbulent heat-transfer coefficients in the form of Stanton number. A general formula is given and charts are presented from which the modified method can be solved for Mach numbers 1.0 to 12.0, temperature ratios 0.2 to 6.0, and Reynolds numbers 0.2 times 10 to the 6th power to 200 times 10 to the 6th power.

  7. Laser Brazing metallic embedding technique for fiber optic sensors

    Science.gov (United States)

    Grandal, Tania; Fraga, Sergio; Castro, Gemma; Vazquez, Esteban; Zornoza, Ander

    2017-04-01

    In this paper a fiber optic metallic embedding technique is presented based on laser Brazing manufacturing process. The embedding strategy to follow by the laser Brazing, which consists in three steps, minimizes the thermal stress of the embedded fiber, relaxes microbending strains and reduces damage on the fiber. The minimum embedded fiber optic Ni coating total diameter is 237 μm for a successful process with negligible optical loss on the fiber. Fiber Bragg Gratings were successfully embedded in metallic specimens and their strain response was in accordance with their specifications.

  8. Development of a Cu-Sn based brazing system with a low brazing and a high remelting temperature

    Science.gov (United States)

    Schmieding, M.; Holländer, U.; Möhwald, K.

    2017-03-01

    Objective of the project presented is the development of a joining process for hot working steel components at low brazing temperatures leading to a bond with a much higher remelting temperature. This basically is achieved by the use of a Cu-Sn melt spinning foil combined with a pure Cu foil. During brazing, the Sn content of the foil is decreased by diffusion of Sn into the additional Cu resulting in a homogenious joint with a increased remelting temperature of the filler metal. Within this project specimens were brazed and diffusion annealed in a vacuum furnace at 850 °C varying the processing times (0 - 10 h). The samples prepared were studied metallographically and diffusion profiles of Sn were recorded using EDX line scans. The results are discussed in view of further investigations and envisaged applications.

  9. Silicon-micromachined microchannel plates

    CERN Document Server

    Beetz, C P; Steinbeck, J; Lemieux, B; Winn, D R

    2000-01-01

    Microchannel plates (MCP) fabricated from standard silicon wafer substrates using a novel silicon micromachining process, together with standard silicon photolithographic process steps, are described. The resulting SiMCP microchannels have dimensions of approx 0.5 to approx 25 mu m, with aspect ratios up to 300, and have the dimensional precision and absence of interstitial defects characteristic of photolithographic processing, compatible with positional matching to silicon electronics readouts. The open channel areal fraction and detection efficiency may exceed 90% on plates up to 300 mm in diameter. The resulting silicon substrates can be converted entirely to amorphous quartz (qMCP). The strip resistance and secondary emission are developed by controlled depositions of thin films, at temperatures up to 1200 deg. C, also compatible with high-temperature brazing, and can be essentially hydrogen, water and radionuclide-free. Novel secondary emitters and cesiated photocathodes can be high-temperature deposite...

  10. Combined effect of buoyancy force and Navier slip on MHD flow of a nanofluid over a convectively heated vertical porous plate.

    Science.gov (United States)

    Mutuku-Njane, Winifred Nduku; Makinde, Oluwole Daniel

    2013-01-01

    We examine the effect of magnetic field on boundary layer flow of an incompressible electrically conducting water-based nanofluids past a convectively heated vertical porous plate with Navier slip boundary condition. A suitable similarity transformation is employed to reduce the governing partial differential equations into nonlinear ordinary differential equations, which are solved numerically by employing fourth-order Runge-Kutta with a shooting technique. Three different water-based nanofluids containing copper (Cu), aluminium oxide (Al2O3), and titanium dioxide (TiO2) are taken into consideration. Graphical results are presented and discussed quantitatively with respect to the influence of pertinent parameters, such as solid volume fraction of nanoparticles (φ), magnetic field parameter (Ha), buoyancy effect (Gr), Eckert number (Ec), suction/injection parameter (f w ), Biot number (Bi), and slip parameter ( β ), on the dimensionless velocity, temperature, skin friction coefficient, and heat transfer rate.

  11. Heat Transfer Analysis for Stationary Boundary Layer Slip Flow of a Power-Law Fluid in a Darcy Porous Medium with Plate Suction/Injection.

    Science.gov (United States)

    Aziz, Asim; Ali, Yasir; Aziz, Taha; Siddique, J I

    2015-01-01

    In this paper, we investigate the slip effects on the boundary layer flow and heat transfer characteristics of a power-law fluid past a porous flat plate embedded in the Darcy type porous medium. The nonlinear coupled system of partial differential equations governing the flow and heat transfer of a power-law fluid is transformed into a system of nonlinear coupled ordinary differential equations by applying a suitable similarity transformation. The resulting system of ordinary differential equations is solved numerically using Matlab bvp4c solver. Numerical results are presented in the form of graphs and the effects of the power-law index, velocity and thermal slip parameters, permeability parameter, suction/injection parameter on the velocity and temperature profiles are examined.

  12. Effects of aligned magneticfield and radiation on the flow of ferrofluids over a flat plate with non-uniform heat source/sink

    Directory of Open Access Journals (Sweden)

    Sandeep N

    2015-03-01

    Full Text Available In this study we analyzed the influence of radiation and aligned magneticfield on the flow of ferrofluids over a flat plate in presence of non-uniform heat source/sink and slip velocity.  We considered Fe3O4 magnetic nano particles embedded within the two types of base fluids namely water and kerosene. The governing partial differential equations are transformed into nonlinear ordinary differential equations by using similarity transformation and solved numerically using bvp5c Matlab package. The effects of dimensionless quantities on the flow and temperature profiles along with the friction factor and Nusselt number is discussed and presented through graphs and tables. It is found that present results have an excellent agreement with the existed studies under some special assumptions. Results indicate that a raise in the aligned angle enhances the skin friction coefficient and heat transfer rate.

  13. Radiation and mass transfer effects on an unsteady MHD free convection flow past a heated vertical plate in a porous medium with viscous dissipation

    Directory of Open Access Journals (Sweden)

    Prasad Ramachandra V.

    2007-01-01

    Full Text Available An unsteady, two-dimensional, hydromagnetic, laminar free convective boundary-layer flow of an incompressible, Newtonian, electrically-conducting and radiating fluid past an infinite heated vertical porous plate with heat and mass transfer is analyzed, by taking into account the effect of viscous dissipation. The dimensionless governing equations for this investigation are solved analytically using two-term harmonic and non-harmonic functions. Numerical evaluation of the analytical results is performed and graphical results for velocity, temperature and concentration profiles within the boundary layer and tabulated results for the skin-friction coefficient, Nusselt number and Sherwood number are presented and discussed. It is observed that, when the radiation parameter increases, the velocity and temperature decrease in the boundary layer, whereas when thermal and solutal Grashof increases the velocity increases.

  14. Rotation and Radiation Effects on MHD Flow through Porous Medium Past a Vertical Plate with Heat and Mass Transfer

    Directory of Open Access Journals (Sweden)

    Uday Singh Rajput

    2017-11-01

    Full Text Available Effects of rotation and radiation on unsteady MHD flow past a vertical plate with variable wall temperature and mass diffusion in the presence of Hall current is studied here. Earlier we studied chemical reaction effect on unsteady MHD flow past an exponentially accelerated inclined plate with variable temperature and mass diffusion in the presence of Hall current. We had obtained the results which were in agreement with the desired flow phenomenon. To study further, we are changing the model by considering radiation effect on fluid, and changing the geometry of the model. Here in this paper we are taking the plate positioned vertically upward and rotating with velocity Ω . Further, medium of the flow is taken as porous. The plate temperature and the concentration level near the plate increase linearly with time. The governing system of partial differential equations is transformed to dimensionless equations using dimensionless variables. The dimensionless equations under consideration have been solved by Laplace transform technique. The model contains equations of motion, diffusion equation and equation of energy. To analyze the solution of the model, desirable sets of the values of the parameters have been considered. The governing equations involved in the flow model are solved by the Laplace-transform technique. The results obtained have been analyzed with the help of graphs drawn for different parameters. The numerical values obtained for the drag at boundary and Nusselt number have been tabulated. We found that the values obtained for velocity, concentration and temperature are in concurrence with the actual flow of the fluid

  15. Fatigue strength of tungsten-copper duplex structures for divertor plates

    Science.gov (United States)

    Seki, M.; Horie, T.; Tone, T.; Nagata, K.; Kitamura, K.; Shibutani, Y.; Shibui, M.; Araki, T.

    1988-07-01

    A tungsten-copper duplex structure is specified in a conceptual design of the Japan Fusion Experimental Reactor (FER). The evaluation of the fatigue and creep life of the interface region between tungsten and copper is essential for design of the divertor plate. Fatigue crack initiation life and crack propagation behavior at room temperature and 200°C were measured for fully-annealed OFHC copper and for tungsten-OFHC copper joints brazed with amorphous nickel-base filler metal. The debonding fatigue strength for the brazed joints was relatively high, but less than that of the copper. Fatigue crack growth rates in the braze layer was approximately similar to that of the copper. Fatigue lives were estimated for the divertor plate with small defects, and a method for analyzing the apparent K- values of interface cracks was presented.

  16. Corrosion Mechanisms in Brazed Al-Base Alloy Sandwich Structures as a Function of Braze Alloy and Process Variables

    Science.gov (United States)

    2013-02-01

    Welding , Brazing, and Soldering (ASM International: Materials Park, Ohio, 1993) p. 937. 3. A.K. Bhattamishra and K. Lai, "Microstructural studies on the...TCT6) condition, c) UNS A96061 T6 + UNS A94047 foil wedge. 47 ^ mtsst k\\ ’J%jry~z & ■^ KC t ^\\T iH ^^ >*^ .CH\\ WBSSS^SK ;s * iW >flLr4w...at an International Conference for Braze or Weld Sandwich work One A.B. Campbell Award for best paper for an author under 35 years of age iv

  17. Plate heat exchangers in refrigeration. Space-saving systems in accordance with energy conservation and pollution abatement. Plattenwaermeaustauscher in der Kaeltetechnik. Das Platzwunder spart Energie und schont die Umwelt

    Energy Technology Data Exchange (ETDEWEB)

    Boettger, J. (Stal-Astra GmbH Kaelteanlagen, Glinde (Germany))

    1991-09-01

    Plate heat exchangers (PHE) have become routine systems in refrigeration. Stal-Astra has been familiar with PHE since it developed a cold-water unit for underground use at a depth of 2700 m about seven years ago. The company was charged with replacing a gigantic tubular heat exchanger by space-saving plate heat exchangers. The developed 4.3 MW system used R 12 to cool water to 0.5degC. It was tested extensively at a northern German dockyard before shipping. For some years PHE techniques have been successfully applied to cool fluids within evaporation temperatures of -60degC. Plate heat exchangers are also ideal for condensation of refrigerants such as NH{sub 3}, R 22 or propane. (orig.).

  18. Influence of Cross-Diffusion on Slip Flow and Heat Transfer of Chemically Reacting UCM Fluid between Porous Parallel Plates with Hall and Ion Slip Currents

    Directory of Open Access Journals (Sweden)

    Odelu Ojjela

    2016-01-01

    Full Text Available The present paper deals with the Hall and ion slip currents on an incompressible unsteady free convection flow and heat transfer of an upper convected Maxwell fluid between porous parallel plates with Soret and Dufour effects by considering the velocity slip and convective boundary conditions. Assume that there are periodic injection and suction at the lower and upper plates, respectively. The temperature and concentration at the lower and upper plates change periodically with time. The flow field equations are reduced to nonlinear ordinary differential equations by using similarity transformations and a semi-analytical-numerical solution has been obtained by the differential transform method. The velocity components, temperature distribution, and concentration with respect to different fluid and geometric parameters are discussed in detail and presented in the form of graphs. It is observed that the Biot number increases the temperature and concentration of the fluid. Further, the concentration of the fluid is enhanced whereas the temperature decreases with increasing slip. The present results are compared with the existing literature and are found to be in good agreement.

  19. New methods to cope with temperature elevations in heated segments of flat plates cooled by boundary layer flow

    Directory of Open Access Journals (Sweden)

    Hajmohammadi Mohammad R.

    2016-01-01

    Full Text Available This paper documents two reliable methods to cope with the rising temperature in an array of heated segments with a known overall heat load and exposed to forced convective boundary layer flow. Minimization of the hot spots (peak temperatures in the array of heated segments constitutes the primary goal that sets the platform to develop the methods. The two proposed methods consist of: 1 Designing an array of unequal heaters so that each heater has a different size and generates heat at different rates, and 2 Distancing the unequal heaters from each other using an insulated spacing. Multi-scale design based on constructal theory is applied to estimate the optimal insulated spacing, heaters size and heat generation rates, such that the minimum hot spots temperature is achieved when subject to space constraint and fixed overall heat load. It is demonstrated that the two methods can considerably reduce the hot spot temperatures and consequently, both can be utilized with confidence in industry to achieve optimized heat transfer.

  20. Second-law analysis of laminar nonnewtonian gravity-driven liquid film along an inclined heated plate with viscous dissipation effect

    Directory of Open Access Journals (Sweden)

    S. Saouli

    2009-06-01

    Full Text Available A second-law analysis of a gravity-driven film of non-Newtonian fluid along an inclined heated plate is investigated. The flow is assumed to be steady, laminar and fully-developed. The upper surface of the liquid film is considered to be free and adiabatic. The effect of heat generation by viscous dissipation is included. Velocity, temperature and entropy generation profiles are presented. The effects of the flow behaviour index, the Brinkman number and the group parameter on velocity, temperature and entropy generation number are discussed. The results show that velocity profile depends largely on the flow behaviour index. They are flat near the free surface for pseudoplastic fluids and linear for dilatant fluids. Temperature profiles are higher for higher flow behaviour index and Brinkman number. The entropy generation number increases with Brinkman number and the group parameter because of the heat generated by the viscous dissipation effect. For pseudoplastic fluids, the irreversibility is dominated by heat transfer, whereas, for dilatant fluids, irreversibility due to fluid friction is more dominant.

  1. A study on EMI shielding enhancement behaviors of Ni-plated CFs-reinforced polymer matrix composites by post heat treatment

    Science.gov (United States)

    Kim, Kwan-Woo; Han, Woong; Kim, Byoung-Suhk; Kim, Byung-Joo; An, Kay-Hyeok

    2017-09-01

    In order to develop the high quality electromagnetic interference shielding efficiency (EMI-SE) materials, Ni-plated carbon fiber fabrics (Ni-CFFs) were prepared by an electroless method. Effects of post heat-treatment conditions on EMI-SE and electrical conductivity of Ni-CFFs/epoxy composites were also investigated. The morphologies and structural properties of Ni-CFFs were measured by a SEM and a XRD. It was found that all the Ni peaks increased with increasing post-heat treatment temperature, indicating that some impurities were removed and nickel particle sharp crystalline peaks. Also, It was found that the EMI-SE of composites enhanced was increased after post heat-treatment. In the frequency range of electromagnetic wave occurred from appliances (3.0 × 107-6.0 × 108), EMI-SE of post-heat treatment Ni-CFs was increased. This result concludes that the EMI-SE of the composites can be enhanced according to the microstructure of Ni in the Ni-CFFs/epoxy composites.

  2. A study of heat and mass transfer in a fractional MHD flow over an infinite oscillating plate.

    Science.gov (United States)

    Shahid, N

    2015-01-01

    Exact expressions of velocity, temperature and mass concentration have been calculated for free convective flow of fractional MHD viscous fluid over an oscillating plate. Expressions of velocity have been obtained both for sine and cosine oscillations of plate. Corresponding fractional differential equations have been solved by using Laplace transform and inverse Laplace transform. The expression of temperature and mass concentration have been presented in the form of Fox-H function and in the form of general Wright function, respectively and velocity is presented in the form of integral solutions using Generalized function. Some limiting cases of fluid and fractional parameters have been discussed to retrieve some solutions present in literature. The influence of thermal radiation, mass diffusion and fractional parameters on fluid flow has been analyzed through graphical illustrations.

  3. Microwave-assisted brazing of alumina ceramics for electron tube ...

    Indian Academy of Sciences (India)

    Microwave-assisted brazing of alumina ceramics for electron tube applications. MAYUR SHUKLA1,2, SUMANA GHOSH2,∗, NANDADULAL DANDAPAT2, ASHIS K MANDAL2 and VAMSI K BALLA2. 1Academy of Scientific and Innovative Research (AcSIR), CSIR—-Central Glass and Ceramic Research Institute,.

  4. Liquid flat plate collector and pump for solar heating and cooling systems: A collection of quarterly reports

    Science.gov (United States)

    1978-01-01

    Progress in the development, fabrication, and delivery of solar subsystems consisting of a solar operated pump, and solar collectors which can be used in solar heating and cooling, or hot water, for single family, multifamily, or commercial applications is reported.

  5. Seismic heating signatures in the Japan Trench subduction plate-boundary fault zone : evidence from a preliminary rock magnetic 'geothermometer'

    NARCIS (Netherlands)

    Yang, T.; Dekkers, M.J.; Zhang, Bo

    2016-01-01

    Frictional heating during earthquake rupture reveals important information on earthquake mechanisms and energy dissipation. The amount of annealing varies widely and is, as yet, poorly constrained. Here we use magnetic susceptibility versus temperature measurements during cycling to increasingly

  6. Improved Corrosion Resistance of a Heat Exchanger Using a Copper Tube Coated with Tin

    National Research Council Canada - National Science Library

    FUKUSHIMA, Makoto; YONESAKI, Takahiro; TAKIZAWA, Kikuo; SUSAI, Takashi

    2000-01-01

      The outer face of copper tubes used in a heat exchanger were coated with tin. The tubes were brazed with various types of solder in order to evaluate their corrosion resistance in a H2S gas environment...

  7. Microgalvanic Corrosion Behavior of Cu-Ag Active Braze Alloys Investigated with SKPFM

    Directory of Open Access Journals (Sweden)

    Armen Kvryan

    2016-04-01

    Full Text Available The nature of microgalvanic couple driven corrosion of brazed joints was investigated. 316L stainless steel samples were joined using Cu-Ag-Ti and Cu-Ag-In-Ti braze alloys. Phase and elemental composition across each braze and parent metal interface was characterized and scanning Kelvin probe force microscopy (SKPFM was used to map the Volta potential differences. Co-localization of SKPFM with Energy Dispersive Spectroscopy (EDS measurements enabled spatially resolved correlation of potential differences with composition and subsequent galvanic corrosion behavior. Following exposure to the aggressive solution, corrosion damage morphology was characterized to determine the mode of attack and likely initiation areas. When exposed to 0.6 M NaCl, corrosion occurred at the braze-316L interface preceded by preferential dissolution of the Cu-rich phase within the braze alloy. Braze corrosion was driven by galvanic couples between the braze alloys and stainless steel as well as between different phases within the braze microstructure. Microgalvanic corrosion between phases of the braze alloys was investigated via SKPFM to determine how corrosion of the brazed joints developed.

  8. Brazing of Ti to stainless steel under Ar-gas atmosphere

    Energy Technology Data Exchange (ETDEWEB)

    Miyazawa, Y.; Sano, Y.; Minoda, Y.; Ariga, T. [Tokai Univ., Kanagawa (Japan); Chang, C.S. [Engineered Materials Solutions, Attleboro (United States); Kanda, K. [Kanto YakinKogyo Co., Kanagawa (Japan); Takahashi, S. [Osaka Univ. (Japan)

    2007-07-01

    Joining technology of CP-Titanium and Titanium alloy is very important for manufacturing field. In that case of titanium brazing, chemical compositions of brazing filler metal and brazing atmosphere are very important. In this study, Ti alloy (Ti-6Al-4V) / Stainless Steel (SUS630, PH stainless steel) were brazed with Ag-based brazing filler metal foil (Ag-Cu eutectic composition) and Ti-based laminated brazing filler metal foil by using continuous type furnace under Ar gas atmosphere containing extremely low oxygen. Laminated filler was fabricated by roll bonding technology. Whole chemical compositions of laminated filler metal used in this study were Ti-15Cu-15Ni and Ti-20Zr-20Cu-20Ni. Brazing condition employed in this study in that case of laminated brazing filler metal was 950 C and 30 min. and brazing conditions employed in this study in that case of Ag-based brazing filler metal were 830C 3min, 830C 30min, 860C 5min and 900C 5min. Joint characteristics were estimated by micro-structural observation at the joint and mechanical properties measurement. Sound joint was obtained in this study according to outside appearance of the specimen and cross-sectional microstructure. (orig.)

  9. Flow boiling heat transfer and pressure drop characteristics of R134a, R1234yf and R1234ze in a plate heat exchanger for organic Rankine cycle units

    DEFF Research Database (Denmark)

    Zhang, Ji; Desideri, Adriano; Kærn, Martin Ryhl

    2017-01-01

    . This paper is aimed at obtaining flow boiling heat transfer and pressure drop characteristics in a plate heat exchanger under the working conditions prevailing in the evaporator of organic Rankine cycle units. Two hydrofluoroolefins R1234yf and R1234ze, and one hydrofluorocarbon R134a, were selected......The optimal design of the evaporator is one of the key issues to improve the efficiency and economics of organic Rankine cycle units. The first step in studying the evaporator design is to understand the thermal-hydraulic performance of the working fluid in the evaporator of organic Rankine cycles......, respectively. The working conditions covered relatively high saturation temperatures (corresponding reduced pressures of 0.35-0.74), which are prevailing in organic Rankine cycles yet absent in the open literature. The experimental data were compared with existing correlations, and new correlations were...

  10. Fabrication of High-Temperature Heat Exchangers by Plasma Spraying Exterior Skins on Nickel Foams

    Science.gov (United States)

    Hafeez, P.; Yugeswaran, S.; Chandra, S.; Mostaghimi, J.; Coyle, T. W.

    2016-06-01

    Thermal-sprayed heat exchangers were tested at high temperatures (750 °C), and their performances were compared to the foam heat exchangers made by brazing Inconel sheets to their surface. Nickel foil was brazed to the exterior surface of 10-mm-thick layers of 10 and 40 PPI nickel foam. A plasma torch was used to spray an Inconel coating on the surface of the foil. A burner test rig was built to produce hot combustion gases that flowed over exposed face of the heat exchanger. Cooling air flowed through the foam heat exchanger at rates of up to 200 SLPM. Surface temperature and air inlet/exit temperature were measured. Heat transfer to air flowing through the foam was significantly higher for the thermally sprayed heat exchangers than for the brazed heat exchangers. On an average, thermally sprayed heat exchangers show 36% higher heat transfer than conventionally brazed foam heat exchangers. At low flow rates, the convective resistance is large (~4 × 10-2 m2 K/W), and the effect of thermal contact resistance is negligible. At higher flow rates, the convective resistance decreases (~2 × 10-3 m2 K/W), and the lower contact resistance of the thermally sprayed heat exchanger provides better performance than the brazed heat exchangers.

  11. Low order modelling and closed-loop thermal control of a ventilated plate subject to a heat source disturbance

    Science.gov (United States)

    Videcoq, E.; Girault, M.; Petit, D.

    2012-11-01

    A multi-input multi-output (MIMO) thermal control problem in real-time is investigated. An aluminum slab is heated on one side by a radiative heat source and cooled on the other side by a fan panel. Starting from a nominal steady state configuration of heat source power and ventilation level, the objective is to control temperature at 4 chosen locations on the rear side when the thermal system is subject to a perturbation: the heat source power. The 4 actuators are the ventilation levels of 4 fans. The hypothesis of small inputs and temperature responses deviations is made, resulting in the assumption of a linear control problem. The originality of this work is twofold: (i) instead of a (large-sized) classical heat transfer model built from spatial discretization of local partial differential equations governing physics over the system domain, a low order model is identified from experimental data using the Modal Identification Method, (ii) this low order model is used to perform state feedback control in real time through a Linear Quadratic Gaussian (LQG) compensator.

  12. Temperature of Heating and Cooling of Massive, Thin, and Wedge-Shaped Plates from Hard-to-Machine Steels During Their Grinding

    Science.gov (United States)

    Dement‧ev, V. B.; Ivanova, T. N.; Dolginov, A. M.

    2017-01-01

    Grinding of flat parts occurs by solid abrasive particles due to the physicomechanical process of deformation and to the action of a process liquid at high temperatures in a zone small in volume and difficult for observation. The rate of heating and cooling depends on the change in the intensity of the heat flux and in the velocity and time of action of the heat source. A study has been made of the regularities of the influence of each of these parameters on the depth and character of structural transformations during the grinding of flat parts from hard-to-machine steels. A procedure to calculate temperature in grinding massive, thin, and wedge-shaped parts has been developed with account taken of the geometric and thermophysical parameters of the tool and the treated part, and also of cutting regimes. The procedure can be used as a constituent part in developing a system for automatic design of the technological process of grinding of flat surfaces. A relationship between the temperature in the grinding zone and the regimes of treatment has been established which makes it possible to control the quality of the surface layer of massive, thin, and wedge-shaped plates from hard-to-machine steels. The rational boundaries of shift of cutting regimes have been determined.

  13. Thermo-fluid-dynamics of natural convection around a heated vertical plate with a critical assessment of the standard similarity theory

    Science.gov (United States)

    Guha, Abhijit; Nayek, Subhajit

    2017-10-01

    A compulsory element of all textbooks on natural convection has been a detailed similarity analysis for laminar natural convection on a heated semi-infinite vertical plate and a routinely used boundary condition for such analysis is u = 0 at x = 0. The same boundary condition continues to be assumed in related theoretical analyses, even in recent publications. The present work examines the consequence of this long-held assumption, which appears to have never been questioned in the literature, on the fluid dynamics and heat transfer characteristics. The assessment has been made here by solving the Navier-Stokes equations numerically with two boundary conditions—one with constrained velocity at x = 0 to mimic the similarity analysis and the other with no such constraints simulating the case of a heated vertical plate in an infinite expanse of the quiescent fluid medium. It is found that the fluid flow field given by the similarity theory is drastically different from that given by the computational fluid dynamics (CFD) simulations with unconstrained velocity. This also reflects on the Nusselt number, the prediction of the CFD simulations with unconstrained velocity being quite close to the experimentally measured values at all Grashof and Prandtl numbers (this is the first time theoretically computed values of the average Nusselt number N u ¯ are found to be so close to the experimental values). The difference of the Nusselt number (Δ N u ¯ ) predicted by the similarity theory and that by the CFD simulations (as well as the measured values), both computed with a high degree of precision, can be very significant, particularly at low Grashof numbers and at Prandtl numbers far removed from unity. Computations show that within the range of investigations (104 ≤ GrL ≤ 108, 0.01 ≤ Pr ≤ 100), the maximum value of Δ N u ¯ may be of the order 50%. Thus, for quantitative predictions, the available theory (i.e., similarity analysis) can be rather inadequate. With

  14. The influence of metallic brazing materials on the strain formation of internally water-cooled X-ray optics.

    Science.gov (United States)

    Oberta, P; Kittler, M; Áč, V; Hrdý, J; Iragashi, N; Scheinost, A C; Uchida, Y

    2015-03-01

    A study of metallic brazing material for internally cooled optics is presented. The study shows the influence of the different material properties on the final quality of the bond in terms of diffracted wavefront distortion, i.e. enlargement of the rocking curve. By choosing the proper brazing material and applying the proper brazing conditions, the influence of the brazing material can be fully eliminated. Furthermore the degradation of some brazing material due to the extreme working conditions of the optics is presented. Measurement results from ESRF and KEK confirm the importance of the proper brazing material choice.

  15. Brazing of titanium at temperatures below 800 C: review and prospective applications

    Energy Technology Data Exchange (ETDEWEB)

    Shapiro, A.E. [Titanum Brazing, Inc., Columbus (United States); Flom, Y.A. [NASA Goddard Space Flight Center, Greenbelt, MD (United States)

    2007-07-01

    Brazing temperature of conventional Ti-Cu-Ni and Ti-Zr-Cu-Ni filler metals is usually above the {beta}-transus temperature of titanium base metals that hurts mechanical properties of the base metal. Brazing titanium below the {beta}-transus temperature using the Ag-based and Al-based filler metals of various compositions has been evaluated in the review. Some new Al-based filler metals were tested experimentally for joining thin-wall titanium structures. The effect of alloying elements on the aluminum braze alloys, especially for the intermetallic formation in the brazed titanium joints, was examined. Prospective applications of low-temperature brazing of titanium in Aerospace, Aviation, and Electronics are discussed, as well as potential technical solutions to improve mechanical properties of brazed joints. (orig.)

  16. Effect of Some External Crosswise Stiffeners on the Heat Transfer and Pressure Distribution on a Flat Plate at Mach Numbers of 0.77, 1.39, and 1.98. Coord. No. AF-AM-69

    Science.gov (United States)

    Carter, Howard S.

    1957-01-01

    The heat transfer and pressures on the surfaces of several flat-plate models with various external crosswise stiffener arrangements are presented. The tests were made in a free jet at Mach numbers of 0.77, 1.39, and 1.98 for Reynolds numbers of 3 x 10(exp 6), 7 x 10(exp 6), and 14 x 10(exp 6), respectively, based on a length of 1 foot. The addition of external crosswise stiffeners to the flat-plate models caused large pressure and heat-transfer variations on the surfaces of the models.

  17. Second-order velocity slip with axisymmetric stagnation point flow and heat transfer due to a stretching vertical plate in a Copper-water nanofluid

    Science.gov (United States)

    Kardri, M. A.; Bachok, N.; Arifin, N. M.; Ali, F. M.

    2017-09-01

    The steady axisymmetric stagnation point flow with second-order velocity slip due to a stretching vertical plate with the existence of copper-water nanofluid was investigated. Similarity transformation has been applied to reduce the governing partial differential equations to ordinary differential equations. Then the self-similar equations are solved numerically using solver bvp4c available in Matlab with Prandtl number, Pr = 6.2. It is found that the dual solutions exist for the certain range of mixed convection parameter. The effects of the governing parameters on the velocity and temperature profile, skin friction coefficient and the local Nusselt number are observed. The results show that the inclusion of nanoparticle copper, will increase the shear stress on the stretching sheet and decrease the heat transfer rate for the slip parameters.

  18. Development of flow and heat transfer in the vicinity of a vertical plate embedded in a porous medium with viscous dissipation effects

    KAUST Repository

    El-Amin, Mohamed

    2012-01-01

    In this paper, the effects of viscous dissipation on unsteady free convection from an isothermal vertical flat plate in a fluidsaturated porous medium are investigated. The Darcy-Brinkman model is employed to describe the flow field. A new model of viscous dissipation is used for the Darcy-Brinkman model of porous media. The simultaneous development of the momentum and thermal boundary layers is obtained by using a finite-difference method. Boundary layer and Boussinesq approximation have been incorporated. Numerical calculations are carried out for various parameters entering into the problem. Velocity and temperature profiles as well as the local friction factor and local Nusselt number are displayed graphically. It is found that as time approaches infinity, the values of the friction factor and heat transfer coefficient approach steady state. © 2012 by Begell House, Inc.

  19. Large Area Active Brazing of Multi-tile Ceramic-Metal Structures

    Science.gov (United States)

    2012-05-01

    Large Area Active Brazing of Multi-tile Ceramic-Metal Structures by Kevin J. Doherty ARL-RP-366 May 2012 A...reprint from the Proceedings From the 5th International Brazing and Soldering Conference, Las Vegas, NV, 22–25 April 2012...Army Research Laboratory Aberdeen Proving Ground, MD 21005-5069 ARL-RP-366 May 2012 Large Area Active Brazing of Multi-tile

  20. The constitutive response of brazing alloys and the residual stresses in ceramic-metal joints

    OpenAIRE

    Galli, Matteo

    2007-01-01

    Nowadays the joining of dissimilar materials is often the only solution to fulfill the complex requirements of high technology applications. One of the fields in which the research activity is more intense and promising is that of the brazing of ceramics with metals. The performance of brazed ceramic-metal joints is limited by residual stresses which develop in the bonded assembly as it cools down after brazing. The magnitude and influence of these stresses can be particularly high because of...

  1. Critical Heat Flux on a Flat Plate Located at the Middle of a Duct in Forced Flow of Pressurized He II

    Science.gov (United States)

    Okamura, T.; Saeki, M.; Hata, K.; Hama, K.; Shirai, Y.; Shiotsu, M.

    2004-06-01

    Critical heat fluxes (CHFs) were measured on two horizontal flat plate heaters 6 mm wide and 20 mm long located on inner upper and lower walls of a rectangular duct at 50 mm from the inlet. The duct has 3 mm × 20 mm inner cross sectional area and 100 mm length. The flat plate heaters are made of Manganin and connected electrically in series. Therefore, the ratio of the cross-sectional area of duct to the heater area is 0.25. The measurements were made for the flow velocities from 0 m/s to 2.1 m/s and for the inlet liquid temperatures of 1.6 K, 1.8 K, 1.9 K, 2.0 K and 2.1 K. The measured CHFs were higher for larger flow velocity and lower liquid temperature. The equation of CHF for the forced convection was derived based on two fluid model, ordinary convection theorem and experimental results. It was confirmed that this correlation can describe not only the author's data on the duct but also other worker's data for channels with different shapes and sizes.

  2. Recovery of Chicken Growth Plate by Heat-Shock Protein 90 Inhibitors Epigallocatechin-3-Gallate and Apigenin in Thiram-Induced Tibial Dyschondroplasia.

    Science.gov (United States)

    Iqbal, Muhammad Kashif; Liu, Jingying; Nabi, Fazul; Rehman, Mujeeb Ur; Zhang, Hui; Tahir, Adnan Hassan; Li, Jiakui

    2016-12-01

    Tibial dyschondroplasia (TD) is an important tibiotarsal bone disorder characterized by an avascular and nonmineralized growth plate; it is attributed to abnormal differentiation of chondrocytes and causes lameness. Heat-shock protein 90 (Hsp90) is a proangiogenic factor in animal tissues; however, its gene expression increases in cases of chicken TD. The objective of this study was to evaluate the efficacy of epigallocatechin-3-gallate (EGCG) and apigenin in thiram-induced TD birds; these substances were used because of their Hsp90 inhibitory activities. The histologic study of growth plates was carried out with hematoxylin and eosin staining, and the Hsp90 gene expression was examined by reverse transcription quantitative real-time PCR. Results showed that as compared to a control group, TD-affected birds displayed changes in chondrocyte differentiation, with lack of blood vessels, and an increased expression of Hsp90 was observed significantly (P < 0.05). However, on administering the EGCG and apigenin to TD-affected birds, the normal chondrocyte columnar organization was restored with vascularization and decreased Hsp90 expression activity (P < 0.05), which ultimately abrogated the lameness. Our results suggested that Hsp90 is the key factor in the development of TD, and EGCG and apigenin have a novel effect on Hsp90 inhibition properties, thus reducing the lameness and leg deformity in chicken broilers.

  3. An analytical model for the prediction of the dynamic response of premixed flames stabilized on a heat-conducting perforated plate

    KAUST Repository

    Kedia, Kushal S.

    2013-01-01

    The dynamic response of a premixed flame stabilized on a heat-conducting perforated plate depends critically on their coupled thermal interaction. The objective of this paper is to develop an analytical model to capture this coupling. The model predicts the mean flame base standoff distance; the flame base area, curvature and speed; and the burner plate temperature given the operating conditions; the mean velocity, temperature and equivalence ratio of the reactants; thermal conductivity and the perforation ratio of the burner. This coupled model is combined with our flame transfer function (FTF) model to predict the dynamic response of the flame to velocity perturbations. We show that modeling the thermal coupling between the flame and the burner, while accounting for the two-dimensionality of the former, is critical to predicting the dynamic response characteristics such as the overshoot in the gain curve (resonant condition) and the phase delay. Good agreement with the numerical and experimental results is demonstrated over a range of conditions. © 2012 The Combustion Institute. Published by Elsevier Inc. All rights reserved.

  4. Engineering applications and analysis of vibratory motion fourth order fluid film over the time dependent heated flat plate

    Science.gov (United States)

    Mohmand, Muhammad Ismail; Mamat, Mustafa Bin; Shah, Qayyum

    2017-07-01

    This article deals with the time dependent analysis of thermally conducting and Magneto-hydrodynamic (MHD) liquid film flow of a fourth order fluid past a vertical and vibratory plate. In this article have been developed for higher order complex nature fluids. The governing-equations have been modeled in the terms of nonlinear partial differential equations with the help of physical boundary circumstances. Two different analytical approaches i.e. Adomian decomposition method (ADM) and the optimal homotopy asymptotic method (OHAM), have been used for discoveryof the series clarification of the problems. Solutions obtained via two diversemethods have been compared using the graphs, tables and found an excellent contract. Variants of the embedded flow parameters in the solution have been analysed through the graphical diagrams.

  5. Flow and heat and mass transfer in laminar and turbulent mist gas-droplets stream over a flat plate

    CERN Document Server

    Terekhov, Victor I

    2014-01-01

    In this book the author presents selected challenges of thermal-hydraulics modeling of two-phase flows in minichannels with change of phase. These encompass the common modeling of flow boiling and flow condensation using the same expression. Approaches to model these two respective cases show, however, that experimental data show different results to those obtained by methods of calculation of heat transfer coefficient for respective cases. Partially that can be devoted to the fact that there are non-adiabatic effects present in both types of phase change phenomena which modify the pressure drop due to friction, responsible for appropriate modelling. The modification of interface shear stresses between flow boiling and flow condensation in case of annular flow structure may be considered through incorporation of the so called blowing parameter, which differentiates between these two modes of heat transfer. On the other hand, in case of bubbly flows, the generation of bubbles also modifies the friction pressur...

  6. Short communication: A comparison of biofilm development on stainless steel and modified-surface plate heat exchangers during a 17-h milk pasteurization run.

    Science.gov (United States)

    Jindal, Shivali; Anand, Sanjeev; Metzger, Lloyd; Amamcharla, Jayendra

    2018-02-02

    Flow of milk through the plate heat exchanger (PHE) results in denaturation of proteins, resulting in fouling. This also accelerates bacterial adhesion on the PHE surface, eventually leading to the development of biofilms. During prolonged processing, these biofilms result in shedding of bacteria and cross-contaminate the milk being processed, thereby limiting the duration of production runs. Altering the surface properties of PHE, such as surface energy and hydrophobicity, could be an effective approach to reduce biofouling. This study was conducted to compare the extent of biofouling on native stainless steel (SS) and modified-surface [Ni-P-polytetrafluoroethylene (PTFE)] PHE during the pasteurization of raw milk for an uninterrupted processing run of 17 h. For microbial studies, raw and pasteurized milk samples were aseptically collected from inlets and outlets of both PHE at various time intervals to examine shedding of bacteria in the milk. At the end of the run, 3M quick swabs (3M, St. Paul, MN) and ATP swabs (Charm Sciences Inc., Lawrence, MA) were used to sample plates from different sections of the pasteurizers (regeneration, heating, and cooling) for biofilm screening and to estimate the efficiency of cleaning in place, respectively. The data were tested for ANOVA, and means were compared. Modified PHE experienced lower mesophilic and thermophilic bacterial attachment and biofilm formation (average log 1.0 and 0.99 cfu/cm 2 , respectively) in the regenerative section of the pasteurizer compared with SS PHE (average log 1.49 and 1.47, respectively). Similarly, higher relative light units were observed for SS PHE compared with the modified PHE, illustrating the presence of more organic matter on the surface of SS PHE at the end of the run. In addition, at h 17, milk collected from the outlet of SS PHE showed plate counts of 5.44 cfu/cm 2 , which were significantly higher than those for pasteurized milk collected from modified PHE (4.12 log cfu/cm 2 ). This

  7. Nickel Alloy, Corrosion and Heat-Resistant, Sheet, Strip, and Plate 72Ni - 15.5Cr - 0.95 (Cb (Nb) + Ta) - 2.5Ti - 0.70Al - 7.0Fe Consumable Electrode, Remelted or Vacuum Induction Melted, Solution Heat Treated, Precipitation-Hardenable

    CERN Document Server

    SAE Aerospace Standards. London

    2012-01-01

    Nickel Alloy, Corrosion and Heat-Resistant, Sheet, Strip, and Plate 72Ni - 15.5Cr - 0.95 (Cb (Nb) + Ta) - 2.5Ti - 0.70Al - 7.0Fe Consumable Electrode, Remelted or Vacuum Induction Melted, Solution Heat Treated, Precipitation-Hardenable

  8. An unconventional set-up for fluxless brazing of aluminium

    CERN Document Server

    Loos, Robert

    1999-01-01

    In order to successfully braze aluminium alloy assemblies without the use of oxide-removing fluxes, an evironment with very low contaminant level is mandatory. This is mostly achieved by using a vacuum furnace. Brazing under inert gas of sufficient purity is also possible. The method reported upon here makes use of a stainless steel bag which can enter a traditional air furnace. The bag is evacuated, giving a well distributed mechanical pressure on the parts to join. The intrinsic handicap of poor vacuum is compensated by regular inert gas flushing, even at high temperatures. The set-up works rather well, and the idea is believed to yield a valuable strategic and economic option, for the realization of special equipment as well as for prototyping work. We intend to use the principle for the CMS Preshower cooling screens.

  9. Analysis of Laser-Brazed Diamond Particle Microstructures

    Directory of Open Access Journals (Sweden)

    Zhibo YANG

    2015-11-01

    Full Text Available Brazing diamond particles to a steel substrate using Ni-based filler alloy was carried out via laser in an argon atmosphere. The brazed diamond particles were detected by scanning electron microscope (SEM, X-ray diffraction (XRD, and energy dispersive X-ray spectroscopy (EDS. The formation mechanism of carbide layers was discussed. All the results indicated that a high-strength bond between the diamond particles and the steel substrate was successfully realized. The chromium in the Ni-based alloy segregated preferentially to the surfaces of the diamonds to form a chromium-rich reaction product, and the bond between the alloy and the steel substrate was established through a cross-diffusion of iron and Ni-based alloy.DOI: http://dx.doi.org/10.5755/j01.ms.21.4.9626

  10. Separation and Sealing of a Sample Container Using Brazing

    Science.gov (United States)

    Bar-Cohen, Yoseph; Rivellini, Tommaso P.; Wincentsen, James E.; Gershman, Robert

    2007-01-01

    A special double-wall container and a process for utilizing the container are being developed to enable (1) acquisition of a sample of material in a dirty environment that may include a biological and/or chemical hazard; (2) sealing a lid onto the inner part of the container to hermetically enclose the sample; (3) separating the resulting hermetic container from the dirty environment; and (4) bringing that hermetic container, without any biological or chemical contamination of its outer surface, into a clean environment. The process is denoted S(exp 3)B (separation, seaming, and sealing using brazing) because sealing of the sample into the hermetic container, separating the container from the dirty environment, and bringing the container with a clean outer surface into the clean environment are all accomplished simultaneously with a brazing operation.

  11. How to be competitive with brazed aluminium solutions in HVAC and R industry; Wettbewerbsfaehig durch geloetete Ganz-Aluminium-Loesungen in der HVAC and R-Industrie

    Energy Technology Data Exchange (ETDEWEB)

    Husse, T. [HYDRO Aluminium Deutschland GmbH, Grevenbroich (Germany); Vestergaard, B. [HYDRO Aluminium Precision Tubing Tonder a.s., Tonder (Denmark)

    2007-07-01

    The HVAC and R industry can profit from the experience gained in the motor car industry in the past 10 - 15 years. To meet the higher demands on strength and corrosion resistance, light weight and compact size, a multitude of alloys are now available for MPE and fins. Modern alloys permit combinations of MPE and fins with which the high demands for standardisaiton and performance can be met. Calculation models for design and optimisation of MPE and fins for brazed heat exchangers can be made available by a consortium supported by HYDRO Aluminium/SINTEF. Further, current trends in raw materials prices (copper vs. aluminium) make the use of brazed aluminium solutions highly attractive. (orig.)

  12. Brazing SiC/SiC Composites to Metals

    Science.gov (United States)

    Steffier, Wayne S.

    2004-01-01

    Experiments have shown that active brazing alloys (ABAs) can be used to join SiC/SiC composite materials to metals, with bond strengths sufficient for some structural applications. The SiC/SiC composite coupons used in the experiments were made from polymerbased SiC fiber preforms that were chemical-vapor-infiltrated with SiC to form SiC matrices. Some of the metal coupons used in the experiments were made from 304 stainless steel; others were made from oxygen-free, high-conductivity copper. Three ABAs were chosen for the experiments: two were chosen randomly from among a number of ABAs that were on hand at the time; the third ABA was chosen because its titanium content (1.25 percent) is less than those of the other two ABAs (1.75 and 4.5 percent, respectively) and it was desired to evaluate the effect of reducing the titanium content, as described below. The characteristics of ABAs that are considered to be beneficial for the purpose of joining SiC/SiC to metal include wettability, reactivity, and adhesion to SiC-based ceramics. Prior to further development, it was verified that the three chosen ABAs have these characteristics. For each ABA, suitable vacuum brazing process conditions were established empirically by producing a series of (SiC/SiC)/ABA wetting samples. These samples were then sectioned and subjected to scanning electron microscopy (SEM) and energy-dispersive x-ray spectrometry (EDS) for analysis of their microstructures and compositions. Specimens for destructive mechanical tests were fabricated by brazing of lap joints between SiC/SiC coupons 1/8-in. (.3.2- mm) thick and, variously, stainless steel or copper tabs. The results of destructive mechanical tests and the SEM/EDS analysis were used to guide the development of a viable method of brazing the affected materials.

  13. Development of reactive-air-brazing as a joining technology for material combinations of the high temperature solid oxide fuel cell; Weiterentwicklung des Reactive-Air-Brazing (Reaktionsloeten an Luft) als Fuegetechnik fuer Werkstoffkombinationen der Hochtemperaturbrennstoffzelle

    Energy Technology Data Exchange (ETDEWEB)

    Koppitz, T.; Federmann, D.; Reichle, S.; Reisgen, U.; Remmel, J.; Zerfass, H.R. [Forschungszentrum Juelich GmbH (Germany)

    2007-07-01

    REactive air brazing is a promising joining technology. A silver braze is used for brazing of the basic materials, i.e. ferritic Cr steel (Crofer22ALPU) and 8YSZ electrolyte resp. a ceramic Al2O3/MgO insulating layer. The silver braze contains additives to ensure wettability, to improve the solidification morphology, and to suppress weld porosity. The contribution presents current results of investigations in this field and outlines the potential of the technology. (orig.)

  14. MHD Two-Fluid Flow and Heat Transfer between Two Inclined Parallel Plates in a Rotating System.

    Science.gov (United States)

    Sri Ramachandra Murty, P; Balaji Prakash, G

    2014-01-01

    Two-phase magnetohydrodynamic convective flow of electrically conducting fluid through an inclined channel is studied under the action of a constant transverse magnetic field in a rotating system. The fluids in the two phases are steady, incompressible, laminar, immiscible, and electrically conducting, having different densities, viscosities, and thermal and electrical conductivities. The transport properties of both the fluids are assumed constant. The bounding infinite inclined parallel plates are maintained at different constant temperatures, making an angle ϕ with the horizontal. Approximate solutions for velocity and temperature distributions are obtained by using a straightforward regular perturbation technique. An in-depth study has been done on the effects of rotation parameter, Hartmann number, inclination angle, the ratio of electrical conductivities, and viscosities of two fluids on the flow. It is observed that the effect of increasing rotation is to decrease the primary velocity. Further it is noticed that as the rotation increases, the secondary velocity increases for smaller rotation, while for larger rotation it decreases. It is also found that the temperature distribution decreases as the rotation increases.

  15. Characterization of hierarchical α-MoO3 plates toward resistive heating synthesis: electrochemical activity of α-MoO3/Pt modified electrode toward methanol oxidation at neutral pH

    Science.gov (United States)

    Filippo, Emanuela; Baldassarre, Francesca; Tepore, Marco; Guascito, Maria Rachele; Chirizzi, Daniela; Tepore, Antonio

    2017-05-01

    The growth of MoO3 hierarchical plates was obtained by direct resistive heating of molybdenum foils at ambient pressure in the absence of any catalysts and templates. Plates synthesized after 60 min resistive heating typically grow in an single-crystalline orthorhombic structure that develop preferentially in the [001] direction, and are characterized by high resolution transmission electron microscopy, selected area diffraction pattern and Raman-scattering measurements. They are about 100-200 nm in thickness and a few tens of micrometers in length. As heating time proceeds to 80 min, plates of α-MoO3 form a branched structure. A more attentive look shows that primary plates formed at until 60 min could serve as substrates for the subsequent growth of secondary belts. Moreover, a full electrochemical characterization of α-MoO3 plates on platinum electrodes was done by cyclic voltammetric experiments, at pH 7 in phosphate buffer, to probe the activity of the proposed composite material as anode to methanol electro-oxidation. Reported results indicate that Pt MoO3 modified electrodes are appropriate to develop new an amperometric non-enzymatic sensor for methanol as well as to make anodes suitable to be used in direct methanol fuel cells working at neutral pH.

  16. Heating of Microchannel Plates Detector Positioned Inside the LHC Beam Pipe by the Electromagnetic Fields of Relativistic Beams

    CERN Document Server

    Dubenskiy, V P; CERN. Geneva; Tsimbal, F A

    1995-01-01

    Here we present the results of our estimates of upper limits for heating induced by the relativistic beams of charged particles at the future LHC in the MCP detector placed inside the beam pipe. The energy losses are small for the uppermost intensities of the beams to be expected: less than 0.0033 Wt for the conductive cromium MCP cladding and not greater than 0.02 Wt for the dialectric MCP body (for the whole MCP disk of 100 sq.cm area). The special measurements of the dispersion law e(w) of the MCP dialectric material have been performed in order to get the reference data to the analytical calculations. The approaches outlined here could be applied to any detector positioned in the vicinity of the beams. The possible problems of the beam induced electrical signal in the detector circuits are touched also.

  17. 75 FR 52037 - Welding, Cutting and Brazing Standard; Extension of the Office of Management and Budget's (OMB...

    Science.gov (United States)

    2010-08-24

    ... Occupational Safety and Health Administration Welding, Cutting and Brazing Standard; Extension of the Office of... the information collection requirements contained in the Welding, Cutting and Brazing Standard (29 CFR..., cutting and brazing are performed. The purpose of the information is to ensure that employers evaluate...

  18. 78 FR 53159 - Standard for Welding, Cutting, and Brazing; Extension of the Office of Management and Budget's...

    Science.gov (United States)

    2013-08-28

    ... Occupational Safety and Health Administration Standard for Welding, Cutting, and Brazing; Extension of the..., Cutting, and Brazing (29 CFR Part 1910, Subpart Q). The information collected is used by employers and workers whenever welding, cutting, and brazing are performed. The purpose of the information is to ensure...

  19. Silica passivation layer on aluminium brazing sheets

    OpenAIRE

    Schäuble, Kathrin

    2010-01-01

    Abstract The request for more efficient fuel economy to save raw materials and to reduce air pollution becomes more and more crucial in the automotive industry. To fulfil this demand by weight reduction, conventional materials such as steel and copper are replaced by light metals. Due to its beneficial material properties e. g. low density, high strength, good formability and high thermal conductivity, aluminium becomes a frequently used candidate. Particularly in the heat-exchanger industry ...

  20. 49 CFR 178.55 - Specification 4B240ET welded or brazed cylinders.

    Science.gov (United States)

    2010-10-01

    ... repairs to longitudinal joints is permitted. (3) Welding procedures and operators must be qualified in... 49 Transportation 2 2010-10-01 2010-10-01 false Specification 4B240ET welded or brazed cylinders... SPECIFICATIONS FOR PACKAGINGS Specifications for Cylinders § 178.55 Specification 4B240ET welded or brazed...