WorldWideScience

Sample records for boiler fuels

  1. Fuel sulfur and boiler fouling

    Energy Technology Data Exchange (ETDEWEB)

    Litzke, W.; Celebi, Y.; Butcher, T. [Brookhaven National Lab., Upton, NY (United States)

    1995-04-01

    Fouling of the heat transfer surfaces of boilers and furnaces by `soot` leads to reduced efficiency and increased service requirements. The average level of annual efficiency reduction as a result of fouling if generally accepted as 2% per year. Improving the efficiency of equipment in the field may be the most important oil heat conservation opportunity at present. Improvements can be realized by reducing fouling rates, promoting lower firing rates in existing equipment, and enabling excess air levels to be set lower without raising concerns about increased service requirements. In spite of the importance of efficiency in the field there is very little data available on efficiency degradation rates with modern equipment, actual field operating conditions (excess air and smoke number settings) and service problems which affect efficiency. During 1993-94 field tests were initiated to obtain such data and to obtain information that would compliment existing and current laboratory work. Experimental work conducted on a bench scale level have included tests with various advanced burners, fuel types, and different operating conditions which have been done at the BNL Rapid Fouling Test Facility. This report will focus on the field study of fouling effects on ten residential heating service problems at each site are summarized. In addition, the technical difficulties involved with conducting such a field study shall also be discussed as the findings should serve to improve future work in this area.

  2. Assessment of the candidate markets for liquid boiler fuels

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-12-01

    Liquid fuels can be produced from coal in a number of indirect and direct liquefaction processes. While indirect coal liquefaction has been proved commercially outside the United States, most attention in this country has focused on the direct liquefaction processes, which include the processes under examination in this report; namely, the Exxon Donor Solvent (EDS), the H-Coal, and the Solvent Refined Coal (SRC) II processes. The objectives of the study were to: compare the boiler fuels of direct coal liquefaction with residual fuel oil (No. 6 fuel oil) including physical characteristics and environmental hazards, such as carcinogenic characteristics and toxic hazard characteristics; determine whether a boiler fuel market would exist for the coal liquefaction products given their physical characteristics and potential environmental hazards; determine the advantages of utilizing methanol as a boiler fuel on a continuous basis in commercial boilers utilizing existing technology; identify the potential regional candidate markets for direct coal liquefaction products as liquid boiler fuels; determine the distributing and handling costs associated with marketing coal liquefaction products as liquid boiler fuels; determine the current regulatory issues associated with the marketing of coal liquefaction products as boiler fuels; and determine and evaluate other institutional issues associated with the marketing of direct coal liquefaction products as boiler fuels.

  3. Infrared imaging of fossil fuel power plant boiler interiors

    Science.gov (United States)

    Howard, James W.; Cranton, Brian W.; Armstrong, Karen L.; Hammaker, Robert G.

    1997-08-01

    Fossil fuel power plant boilers operate continuously for months at a time, typically shutting down only for routine maintenance or to address serious equipment failures. These shutdowns are very costly, and diagnostic tools and techniques which could be used to minimize shutdown duration and frequency are highly desirable. Due to the extremely hostile environment in these boilers, few tools exist to inspect and monitor operating boiler interiors. This paper presents the design of a passively cooled, infrared borescope used to inspect the interior of operating boilers. The borescope operates at 3.9 micrometer, where flame is partially transparent. The primary obstacles overcome in the instrument design were the harsh industrial environment surrounding the boilers and the high temperatures encountered inside the boilers. A portable yet durable lens system and enclosure was developed to work with a scanning radiometer to address these two problems by both shielding the radiometer from the environment and by extending the optical train into a snout designed to be inserted into access ports on the sides of the boiler. In this manner, interior images of the boiler can be made while keeping the radiometer safely outside the boiler. The lens views a 40 degree field of view through any 2.5' or larger opening in a foot thick boiler wall. Three of these borescopes have been built, and high resolution images of boiler interiors have been obtained.

  4. Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers

    DEFF Research Database (Denmark)

    Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming;

    2014-01-01

    temperatures (>900 °C). At lower flue gas temperatures, the deposits can be removed by soot blowing. The required soot blower impact pressure is strongly influenced by the surface temperature, such that a high surface temperature makes the deposit more difficult to remove. During straw/wood......-up increased with the K-content of the fuel ash and fly ash for grate-fired boilers. For suspension-fired boilers, deposition rates are comparatively low for wood-firing and increase with increasing fuel straw shares. Shedding of deposits occurs by melting during straw-firing on a grate at high flue gas......-firing in suspension-fired boilers, shedding occurred by debonding with incomplete removal at flue gas temperatures of 600–1000 °C and by debonding with complete removal during wood-firing in suspension-fired boilers at high flue gas temperatures (1300 °C). Shedding events were not observed during wood suspension...

  5. A review on biomass as a fuel for boilers

    Energy Technology Data Exchange (ETDEWEB)

    Saidur, R.; Abelaziz, E.A.; Demirbas, A.; Hossain, M.S.; Mekhilef, S. [University of Malaya, Kuala Lumpur (Malaysia). Dept. of Mechanical Engineering

    2011-06-15

    Currently, fossil fuels such as oil, coal and natural gas represent the prime energy sources in the world. However, it is anticipated that these sources of energy will deplete within the next 40-50 years. Moreover, the expected environmental damages such as the global warming, acid rain and urban smog due to the production of emissions from these sources have tempted the world to try to reduce carbon emissions by 80% and shift towards utilizing a variety of renewable energy resources (RES) which are less environmentally harmful such as solar, wind, biomass etc. in a sustainable way. Biomass is one of the earliest sources of energy with very specific properties. In this review, several aspects which are associated with burning biomass in boilers have been investigated such as composition of biomass, estimating the higher heating value of biomass, comparison between biomass and other fuels, combustion of biomass, co-firing of biomass and coal, impacts of biomass, economic and social analysis of biomass, transportation of biomass, densification of biomass, problems of biomass and future of biomass. It has been found that utilizing biomass in boilers offers many economical, social and environmental benefits such as financial net saving, conservation of fossil fuel resources, job opportunities creation and CO{sub 2} and NO emissions reduction. However, care should be taken to other environmental impacts of biomass such as land and water resources, soil erosion, loss of biodiversity and deforestation. Fouling, marketing, low heating value, storage and collections and handling are all associated problems when burning biomass in boilers. The future of biomass in boilers depends upon the development of the markets for fossil fuels and on policy decisions regarding the biomass market.

  6. Deposit Probe Measurements in Danish Grate and Pulverized Fuel Biomass Power Boilers

    DEFF Research Database (Denmark)

    Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming;

    2012-01-01

    formation rates. Suspension fired boilers generate more fly ash, while grate boilers form a fly ash with a higher fraction of melt formation (and thereby a higher sticking probability) at similar temperatures. For suspension fired units it is observed that wood with a lower ash content than straw gives rise....... Corresponding samples of fuels, ash deposits and fly ash have provided information on the transformation of inorganics in the boiler. Generally, grate fired boilers provide a fly ash containing high contents of K, Cl and S compared to the fuel ash, while suspension fired boilers fly ash has a composition nearly...... similar to the fuel ash. Inner most biomass deposits are always salt-rich, while thicker deposit layers also contain some Si and Ca. Deposit probe formation rate measurements have been performed in different ways on several boilers. Grate and suspension fired boilers seems to cause similar deposit...

  7. The reapplication of energetic materials as boiler fuels

    Energy Technology Data Exchange (ETDEWEB)

    Buckley, S.G.; Sclippa, G.C.; Ross, J.R. [and others

    1997-02-01

    Decommissioning of weapons stockpiles, off-specification production, and upgrading of weapons systems results in a large amount of energetic materials (EM) such as rocket propellant and primary explosives that need to be recycled or disposed of each year. Presently, large quantities of EM are disposed of in a process known as open-burn/open-detonation (OB/OD), which not only wastes their energy content, but may release large quantities of hazardous material into the environment. Here the authors investigate the combustion properties of several types of EM to determine the feasibility of reapplication of these materials as boiler fuels, a process that could salvage the energy content of the EM as well as mitigate any potential adverse environmental impact. Reapplication requires pretreatment of the fuels to make them safe to handle and to feed. Double-base nitrocellulose and nitroglycerin, trinitrotoluene (TNT), nitroguanidine, and a rocket propellant binder primarily composed of polybutidiene impregnated with aluminum flakes have been burned in a 100-kW downfired flow reactor. Most of these fuels have high levels of fuel-bound nitrogen, much of it bound in the form of nitrate groups, resulting in high NO{sub x} emissions during combustion. The authors have measured fuel-bound nitrate conversion efficiencies to NO{sub x} of up to 80%, suggesting that the nitrate groups do not follow the typical path of fuel nitrogen through HCN leading to NO{sub x}, but rather form NO{sub x} directly. They show that staged combustion is effective in reducing NO{sub x} concentrations in the postcombustion gases by nearly a factor of 3. In the rocket binder, measured aluminum particle temperatures in excess of 1700{degrees}C create high levels of thermal NO{sub x}, and also generate concern that molten aluminum particles could potentially damage boiler equipment. Judicious selection of the firing method is thus required for aluminum-containing materials.

  8. Characterization of Residential Scale Biofuel Boilers and Fuels

    Science.gov (United States)

    Chandrasekaran, Sriraam R.

    The objectives of this study were to: 1) characterize commercially available wood pellets and wood chips for basic properties such as calorific, ash, moisture contents; 2) analyze elements and ions and other possible contamination during the pellet manufacturing processes; 3) characterize the chemical and thermo-chemical property of grass pellets for their combustion potential; 4) characterize the emissions from 6 different residential scale boiler/furnace appliances burning grass and wood pellets; 5) characterize the emitted particulate matter for toxic and marker species with respect to combustion appliance and combustion conditions; and 6) determine the effects of the biomass fuel properties of 5 different grass pellets on particulate and gaseous emissions from a single type of boiler. The results from characterization of wood pellets and chips indicated that the wood pellet samples generally meet the quality standards. However, there are some samples that would fail the ash content requirements. Only the German standards have extensive trace element limits. Most of the samples would meet these standards, but some samples failed to meet these standards based on their lead, arsenic, cadmium, and copper concentrations. It is likely that inclusion of extraneous materials such as painted or pressure treated lumber led to the observed high concentrations. Given increasing use of pellets and chips as a renewable fuel, standards for the elemental composition of commercial wood pellets and chips are needed in United States to avoid the inclusion of extraneous materials. Such standards would reduce the environmental impact of toxic species that would be released when the wood is burned. Grass pellets were characterized for chemical and thermochemical properties. Switch grass pellets were studied for it thermal degradation process under inert and oxidizing atmosphere using TGA. The thermal degradation of grass pellet measured the activation energy and pre

  9. SCENARIO OF WOOD-FUEL PROCUREMENT FOR A NEW BOILER PLANT

    Directory of Open Access Journals (Sweden)

    Gerasimov Y. Y.

    2013-11-01

    Full Text Available This article shows the results of computer simulation of wood harvesting in the North Ladoga region with wood-fuel production and delivery of its part to the new boiler plant in Suojarvi being under construction

  10. Modern power station practice mechanical boilers, fuel-, and ash-handling plant

    CERN Document Server

    Sherry, A; Cruddace, AE

    2014-01-01

    Modern Power Station Practice, Second Edition, Volume 2: Mechanical (Boilers, Fuel-, and Ash-Handling Plant) focuses on the design, manufacture and operation of boiler units and fuel-and ash-handling plants.This book is organized into five main topics-furnace and combustion equipment, steam and water circuits, ancillary plant and fittings, dust extraction and draught plant, and fuel-and ash-handling plant.In these topics, this text specifically discusses the influence of nature of coal on choice of firing equipment; oil-burner arrangements, ignition and control; disposition of the heating surf

  11. Life Cycle Assesment (LCA Based Environmental Impact Minimization of Solid Fuel Boilers in Lithuanian Industry

    Directory of Open Access Journals (Sweden)

    Marius Šulga

    2011-12-01

    Full Text Available Today Europe is facing unprecedented energy problems related to the EU dependence on energy imports, concerns about global supplies of fossil fuel and obvious climate change. However, despite all these problems Europe wastes at least 20 percent of energy due to its inefficient use.The EU energy efficiency policy states that one of the biggest saving potentials lies in heating of the buildings whose current consumption is ~ 1725 Mt. The EU building sector is the largest final energy consumer.This research deals with domestic solid fuel boilers that are used in buildings and their efficiency increase by applying life-cycle tools. This article analyzes the situation of manufacturing solid fuel boilers in Lithuania, the EU EuP policy, the main environmental issues of boilers production (their production and use phases. The impact of two different fuels (wood and coal on the environment is also estimated, propositions of an ecological design of boilers are presented and a new solid fuel boiler is described.

  12. High Temperature Corrosion Problem of Boiler Components in presence of Sulfur and Alkali based Fuels

    Science.gov (United States)

    Ghosh, Debashis; Mitra, Swapan Kumar

    2011-04-01

    Material degradation and ageing is of particular concern for fossil fuel fired power plant components. New techniques/approaches have been explored in recent years for Residual Life assessment of aged components and material degradation due to different damage mechanism like creep, fatigue, corrosion and erosion etc. Apart from the creep, the high temperature corrosion problem in a fossil fuel fired boiler is a matter of great concern if the fuel contains sulfur, chlorine sodium, potassium and vanadium etc. This paper discusses the material degradation due to high temperature corrosion in different critical components of boiler like water wall, superheater and reheater tubes and also remedial measures to avoid the premature failure. This paper also high lights the Residual Life Assessment (RLA) methodology of the components based on high temperature fireside corrosion. of different critical components of boiler.

  13. Assessing the emission factors of low-pour-fuel-oil and diesel in steam boilers

    Directory of Open Access Journals (Sweden)

    Ohijeagbon, I.O.

    2012-12-01

    Full Text Available The purpose of this study is to examine the emissions effects resulting from the use of low pour fuel oil (LPFO and diesel fuels in industrial steam boilers operation. The method of ultimate analysis of the products of combustion and emissions of pollutant analysis were used to estimate the annual rate of emissions of boilers. The results shows that the levels of uncontrolled boiler emissions on the environment can lead to increased greenhouse effects, global warming, and pollution and toxilogical impacts on human health. Only carbon monoxide emission was found to vary with the levels of oxygen generation in the products of combustion, while other substances were generally in relation to constituents and rates of consumption of fuel.

  14. Performance analysis of cofiring densified refuse derived fuel in a military boiler

    Science.gov (United States)

    1981-12-01

    This report provides an overview of existing densified refuse-derived fuel (dRDF) receiving, storage, handling and combustion equipment at Wright-Patterson Air Foce Base. DRDF is being burned as part of a long term alternative fuel evaluation program to develop design and procurement criteria for multiple fuel boilers. Recommendations are offered for specific equipment, procedural changes, and studies to improve the efficacy of the present configurations of dRDF as a fuel. A discussion of the fuel use criteria is presented. The options for continuing the present dRDF supply arrangement vs. the feasibility of local production of dRDF are presented. Research needs are summarized. A preemptive, integrated local synthetic solid fuel production facility and boiler performance test is recommended as a continuation of the program.

  15. Fuel characterization requirements for cofiring biomass in coal-fired boilers

    International Nuclear Information System (INIS)

    The cofiring of biofuels with coal in existing boilers, or the cofiring of biofuels in combined cycle combustion turbine (CCCT) systems presents significant potential benefits to utilities, including reductions in SO2 and NOx emissions as a function of reducing the mass flow of sulfur and nitrogen to the boiler, reducing CO2 emissions from the combustion of fossil fuels; potentially reducing fuel costs both by the availability of wood residues and by the fact that biofuels are exempt from the proposed BTU tax; and providing support to industrial customers from the forest products industry. At the same time, cofiring requires careful attention to the characterization of the wood and coal, both singly and in combination. This paper reviews characterization requirements associated with cofiring biofuels and fossil fuels in boilers and CCCT installations with particular attention not only to such concerns as sulfur, nitrogen, moisture, and Btu content, but also to such issues as total ash content, base/acid ratio of the wood ash and the coal ash, alkali metal content in the wood ash and wood fuel (including converted fuels such as low Btu gas or pyrolytic oil), slagging and fouling indices, ash fusion temperature, and trace metal contents in the wood and coal. The importance of each parameter is reviewed, along with potential consequences of a failure to adequately characterize these parameters. The consequences of these parameters are reviewed with attention to firing biofuels with coal in pulverized coal (PC) and cyclone boilers, and firing biofuels with natural gas in CCCT installations

  16. A new air-fuel WSGGM for better utility boiler simulation, design and optimization

    DEFF Research Database (Denmark)

    Yin, Chungen

    in computational fluid dynamics (CFD) simulation of air-fuel combustion processes. The WSGGM coefficients evaluated by Smith et al. (1982) for several partial pressures of CO2 and H2O vapor are often used for gas temperatures up to 2400K, which is supplemented by the coefficient values presented by Coppalle......Radiation is the principal mode of heat transfer in utility boiler furnaces. Models for radiative properties play a vital role in reliable simulations of utility boilers and simulation-based design and optimization. The weighted sum of gray gases model (WSGGM) is one of the most widely used models...... and Vervisch (1983) for higher temperatures until 3000K. This paper refines the WSGGM in terms of accuracy, completeness and implementation, and demonstrates the use and impacts of the refined model in CFD simulation of a conventional air-fuel utility boiler....

  17. Engineering bed models for solid fuel conversion process in grate-fired boilers

    DEFF Research Database (Denmark)

    Costa, M.; Massarotti, N.; Indrizzi, V.;

    2014-01-01

    A comparison between two numerical models describing the thermo-chemical conversion process of a solid fuel bed in a grate-fired boiler is presented. Both models consider the incoming biomass as subjected to drying, pyrolysis, gasification and combustion. In the first approach the biomass bed...

  18. Bed models for solid fuel conversion process in grate-fired boilers

    DEFF Research Database (Denmark)

    Costa, M.; Massarotti, N.; Indrizzi, V.;

    2013-01-01

    Because of the complexity to describe and solve thermo-chemical processes occurring in a fuel bed in grate-fired boiler, it is often necessary to simplify the process and use modeling techniques based on overall mass, energy and species conservation. A comparison between two numerical models...... to describe the thermo-chemical conversion process of a solid fuel bed in a grate-fired boiler is presented. In this work both models consider the incoming solid fuel as subjected to drying, pyrolysis, gasification and combustion. In the first approach the biomass bed is treated as a 0D system, but the thermo...... concentrations and velocity of the producer gas leaving the fuel bed provided by the two models are compared. A sensitivity analysis with respect to mass flow rate of the primary air is also performed, as well as a further comparison regarding the dependence of the producer gas properties on the initial moisture...

  19. EFFECTS OF FUEL PROPERTIES AND ATOMIZATION PARAMETERS ON NOX CONTROL FOR HEAVY LIQUID FUEL FIRED PACKAGE BOILERS

    Science.gov (United States)

    The report gives information necessary for development and generalization of low-NOx oil burner technology for package firetube boilers. It gives results of experiments at two scales: 20 kW and 1.08 MW heat input. At 20 kW, effects of fuel properties were examined in tests of 3 d...

  20. Combustion zone investigation in fuel flexible suspension fired boilers, Experimental

    OpenAIRE

    Clausen, Sønnik; Fateev, Alexander; Hvid, Søren Lovmand; Beutler, Jacob Benjamin; Evseev, Vadim

    2011-01-01

    The purpose of the project is to obtain data for full-scale validation of predictive models for combustion and cocombustion of biomass in utility boilers. In addition, focus was on development of innovative optical measuring techniques as a means to increase data quality by fast measurements and to cut measurement costs. All measurements were carried out on a Mitsui-Babcock Low-NOx wall burner at Studstrup power plant, unit 4, Denmark in October and November 2009. Measurements on a pure coal...

  1. 40 CFR 63.1216 - What are the standards for solid fuel boilers that burn hazardous waste?

    Science.gov (United States)

    2010-07-01

    ...; (4) For arsenic, beryllium, and chromium combined, except for an area source as defined under § 63.2... boilers that burn hazardous waste? 63.1216 Section 63.1216 Protection of Environment ENVIRONMENTAL..., and Hydrochloric Acid Production Furnaces § 63.1216 What are the standards for solid fuel boilers...

  2. [Combustion zone investigation and modelling in fuel flexible suspension fired boilers]. Result summary and status

    Energy Technology Data Exchange (ETDEWEB)

    Lovmand Hvid, S.

    2011-12-15

    The project has been designed to obtain data from a power plant boiler with co-combustion, partly to gain greater knowledge of particle turnover in the fuel zone, partly to support the development of modeling tools. Data collection occurred at Studstrup Power Station Unit 4, where the fuel is a combination of coal and biomass. The boiler is equipped with 24 dust burners, four of which have been converted to firing with biomass. Measurements have been carried out in the flame zone with different fuels: coal alone, coal + straw and coal + wood. During the experiments velocity fields, temperature fields and gas concentration fields were measured in the firing zone. Also, particle samples from the flame zone ware collected. Several measurements are performed with well-known techniques, but in addition, the project developed new optical measurement methods based on UV spectroscopy. They allow measuring other gases than the hitherto known methods and allow you to gain insight into the dynamic variations beyond just mean fields. The collection of particle samples from the boiler was, as expected, a very challenging task under the given conditions, but was carried out with a largely satisfactory result. Analysis of the samples has initially failed to lead to an increased recognition of the speed of the conversion process, but the samples will be analyzed in more detail in other projects. (LN)

  3. Advanced process control for solid fuel boilers. Phase 2; Avancerad processtyrning av fastbraensleeldade rostpannor. Etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Ehleskog, Rickard; Lundborg, Rickard; Schuster, Robert; Wrangensten, Lars [AaF-Energikonsult AB, Stockholm (Sweden)

    2002-04-01

    AaF-Energikonsult AB runs within the research programme 'Applied combustion technology' a bigger project under the title 'Possibilities to improved operation of forest-industrial bark boilers by optimised combustion control'. In the project several measures have been identified, that can help to improve the conditions favourable for the combustion and fluid dynamic, for four selected reference grate boilers and grate boilers in general. The boiler at Billerud's paper mill, which is underlying to this project in several ways, is now being rebuilt. During the modifications of the boiler the existing control system will be modified with modern technique to enable operation with low emissions. The new control system consists of several parts, of witch the IR-based ones for fuel input and grate feeding are two totally separated systems. The pressure of the dome, i.e. the effect of the boiler, is the most superior parameter, and is regulated with the combustion air. Amounts of secondary and tertiary air are quoted to the total combustion airflow. The primary oxygen level is primarily regulated with the tertiary air. But if this won't be done without the tertiary air to diverge from de defined working area, the secondary air will assist. The oxygen set point is constantly decreasing until the CO-level exceeds a defined level. Then, the set point will be momentary increased. CFD-calculations have been performed for the modified boiler in Karlsborg for two different loads. The simulations clearly show that the flue gases have a more even retention time in the modified boiler and that the flow pattern is significantly improved. However, concentration gradients of oxygen and temperature gradients still exist. The conclusion is that there is a potential for further improving of the air and flue gas control strategies. The following new control strategies are proposed in the project based on conventional analyse technology; If the furnace

  4. Technical overview on FW-CFB boiler technology burning refuse derived fuel

    International Nuclear Information System (INIS)

    Municipalities in towns and cities across U.S. and in other developed countries are urgently seeking solutions for the disposal of municipal solid waste (MSW). This is because landfill sites are rapidly becoming inundated. Many of these municipalities are considering various methods to incinerate the wastes efficiently and cleanly while recovering energy. Municipal wastes vary greatly in size and composition, depending on the town, city or country where it is generated. Incinerating MSW directly requires complex combustion systems which include a moving or travelling grate furnace, stoker boiler or rotary kiln incinerator. These combustion systems have many moving parts and bum at an elevated furnace temperature that often result in a high furnace corrosion rate, frequent equipment failures and low plant availability. Additionally, they produce flue gas with high emissions of pollutants requiring expensive back end emission control systems. An alternate to incineration is to transform MSW to refuse derived fuel (RDF) and burn it in a fluidized bed boiler

  5. Firing blast furnace gas without support fuel in steel mill boilers

    Energy Technology Data Exchange (ETDEWEB)

    Hou, S.S.; Chen, C.H.; Chang, C.Y.; Wu, C.W.; Ou, J.J.; Lin, T.H. [National Cheng Kung University, Tainan (Taiwan). Dept. of Mechanical Engineering

    2011-07-15

    In this study, the combustion characteristics of firing blast furnace gas (BFG) individually or in combination with coke oven gas (COG) were investigated theoretically and experimentally. The theoretical results showed that at the same heat release rate under the operating conditions of stoichiometry, firing BFG individually had a greater amount of fuel gas volume flow rate, a smaller amount of air volume flow rate, and a lower adiabatic flame temperature than firing BFG with support fuel without preheating. Meanwhile, the volume flow rate of flue gas for the former was greater than the latter. The experimental results obtained from a co-firing of BFG and COG fueled-boiler in a steel company showed that whether at a higher or lower boiler load, with gradually decreasing the amount of COG supply, flame instability (lift-off and blow-out) did not occur and the rate of CO emission was very low. In addition, a decrease in the amount of COG supply brought about a great benefit to the reductions of both CO{sub 2} and NOx emissions.

  6. Markets and economics of mixed waste paper as a boiler fuel

    International Nuclear Information System (INIS)

    Mixed waste paper (MWP) is the second largest component of the municipal solid waste steam disposal of in Washington State. Recent state legislation has mandated source separation of recycled material including MWP. The quantity collected will soon saturate both domestic and foreign markets. An alternative market could be as a fuel in existing combustors. The use of MWP as a fuel requires environmental and economic acceptance by potential users. MWP was analyzed for heavy metal concentrations and elemental composition and found to be similar to existing solid and fossil fuels burned in existing boilers. Existing regulations, however, may classify MWP as a municipal solid waste, thus increasing the capital and administrative costs of using this fuel. The cost of processing MWP into a fluff and a pellet was determined. Three existing facilities were studied to determine the capital and operating costs for them to use MWP fuel. In all cases, the cost of processing and transporting the fuel was greater than the break-even price that could be paid by the potential users

  7. Energy Economical and Environmental Analysis of Industrial Boilers Using Fuel Switching

    Directory of Open Access Journals (Sweden)

    Abdelaziz Emdeldin Atabani

    2011-01-01

    Full Text Available The successful implementation of the industrialization plan  in Malaysia  in 1985 has led to change this country from an agricultural economy into industrial based economy. The industrial sector represents the highest consuming sector across all other sectors and accounts for about 48% of all total  energy demand. This study is concerned with an energy saving, economic and environmental analysis of industrial boilers in Malaysian paper and pulp industries when applying the concept of fuel switching. It has been found that 11,946 ton of CO2 and RM 1,872,532 could be saved annually, when switching between diesel fuel and biomass by a percentage of 50% for both instead of using 100% of diesel fuel. Also it has been found that 7,495,640 kg of CO2 and RM 923,431 could be saved annually, when switching between diesel fuel and natural gas by a percentage of 50% for both instead of using 100% of diesel fuel. All these results represent high energy saving, environmental and economic benefits for a small developing country like Malaysia.

  8. Boilers, evaporators, and condensers

    International Nuclear Information System (INIS)

    This book reports on the boilers, evaporators and condensers that are used in power plants including nuclear power plants. Topics included are forced convection for single-phase side heat exchangers, heat exchanger fouling, industrial heat exchanger design, fossil-fuel-fired boilers, once through boilers, thermodynamic designs of fossil fuel-first boilers, evaporators and condensers in refrigeration and air conditioning systems (with respect to reducing CFC's) and nuclear steam generators

  9. Determination of Fuel Consumption Indexes of Co-generation Combined Cycle Steam and Gas Units with unfired waste heat boilers

    OpenAIRE

    S. A. Kachan; V. I. Filazafovich; A. N. Dubravenski

    2010-01-01

    The paper presents the developed methodology and the results of determination of fuel consumption indexes of co-generation combined cycle steam and gas units (PGU) with unfired waste heat boilers apply to PGU-230 of 3-d co-generation power plant ofMinsk. 

  10. Determination of Fuel Consumption Indexes of Co-generation Combined Cycle Steam and Gas Units with unfired waste heat boilers

    Directory of Open Access Journals (Sweden)

    S. A. Kachan

    2010-01-01

    Full Text Available The paper presents the developed methodology and the results of determination of fuel consumption indexes of co-generation combined cycle steam and gas units (PGU with unfired waste heat boilers apply to PGU-230 of 3-d co-generation power plant ofMinsk. 

  11. Mass balance performance of a 300 MW CFB boiler burning blend fuel with different mixing ratio

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Yang; Chao, Junnan; Yang, Hairui; Lv, Junfu; Zhang, Hai; Liu, Qing; Yue, Guangxi [Tsinghua Univ., Beijing (China). Dept. of Thermal Engineering; Ministry of Education, Beijing (China). Key Lab. for Thermal Science and Power Engineering

    2013-07-01

    In order to predict the mass balance of a 300 MWe circulating fluidized bed (CFB) boiler under design process, the ash formation and attrition characteristic of the design fuel mixed with gangue, middling and slime were investigated with Tsinghua own process. In addition, the mass balance in this CFB boiler was simulated with 1D mass balance model, giving the ratio of the ashes, particle size distribution of circulating solid materials and solid circulating rat, Gs. By comparing the residence time distribution and the burn out time required for different size, the minimum bed pressure drop (BPD) or bed inventory in the furnace was determined for different mixing ratio among the three coals. The results show that under each mixing ratio, the solid circulating flux and solid suspension density in the upper furnace can meet the requirement of heating transfer. However, the minimum BPD or bed inventory required to meet the burn out time of the coarse solids was different. For in the case with the ratio among gangue, middling and slime as 5:3:2, the lowest value is 12 kPa, which will cause serious erosion and more power consumption. Because the middling has lower ash content, higher reactivity and better ash formation, increasing the proportion of the middling (1:5:4) will decrease the BPD greatly to 5 kPa, not only meet the requirements of material balance and burn time for coarse solids easily, but also realize the energy saving operation.

  12. Plasma system for start-up of pulverized fuel-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Dyjakon, A.K. [Wroclaw Univ. of Technology, Wroclaw (Poland). Inst. of Power Engineering and Fluid Mechanics

    2009-07-01

    Pulverized coal combustion requires preliminary heating of the combustion chamber. Conventional heavy oil start-up systems are used during the boiler kindling, resulting in pollution, additional maintenance and high cost. This paper described the advantages of a plasma start-up system for the ignition and stabilization of a pulverized coal flame in coal-fired steam boiler. In a plasma start-up system, the heat source for ignition and stabilization of the pulverized coal combustion is a plasma at a temperature of 5,000 to 10,000 degrees C. The plasma interaction involves rapid heating of coal particles and thermal decomposition of the organic compounds resulting in fast release of the volatile matter and destruction of particles below 5 {mu}m. It also involves thermal dissociation of gaseous products with radical generation and gas ionization. The highly reactive mixture that is produced promotes flame propagation in the presence of oxygen. A continuous plasma discharge in a pulverized burner stabilizes the dust flame. This paper described the advantages associated with the use of a plasma start-up system, such as the possibility of limiting pollutant emissions to the atmosphere. It also presented laboratory study results on the influence of the fuels such as lignite, bituminous coal, wood and carbonaceous shale and their properties on the operational range of the plasma assisted pulverized coal burner. 13 refs., 2 tabs., 7 figs.

  13. Co-Combustion of Refuse Derived Fuel with Anthracites in a CFB Boiler

    Science.gov (United States)

    Kim, Dong-Won; Lee, Jong-Min; Kim, Jae-Sung

    Combustion of Refuse derived fuel (RDF) is considered as a priority solution to energy recovery from municipal solid waste (MSW). The co-combustion characteristics of anthracite coals with RDF were determined in the commercial scale Tonghae CFB Power Plant. As the feeding ratio of the RDF to the anthracites increased to 5%, temperature and pressure were not changed in comparison with firing only anthracites. The amount of the required air was reduced due to high O2 content in RDF relative to the anthracites. The emissions of NOx, SOx, HCl and Dioxin were also measured. According to higher mixing ratio of the RDF to the anthracites, SOx, NOx emissions slightly decreased and HCl emissions increased, because RDF has relatively smaller S, N and higher CI than the anthracites. Heavy metals of the fly ash and bottom ash and the dioxin emissions were far below Korean maximum permissible concentration level at incinerator. The results showed that it is of great use and technically possible to co-combustion of RDF with the anthracites by 5% in the form of fuel recovery and energy production in commercial scale CFB boiler.

  14. Drying Milk With Boiler Exhaust

    Science.gov (United States)

    Broussard, M. R.

    1984-01-01

    Considerable energy saved in powdered-milk industry. Only special requirement boiler fired with natural gas or other clean fuel. Boiler flue gas fed to spray drier where it directly contacts product to be dried. Additional heat supplied by auxillary combustor when boiler output is low. Approach adaptable to existing plants with minimal investment because most already equipped with natural-gas-fired boilers.

  15. Thermal Mode of Tanks for Storage Fuel of Thermal Power Plants and Boiler with the Influence of Engineering Facilities in the Area of their Placement

    Science.gov (United States)

    Polovnikov, V. Yu.; Makhsutbek, F. T.; Ozhikenova, Zh. F.

    2016-02-01

    This paper describes the numerical modeling of heat transfer in the area placing of the tank for storage fuel of thermal power plant and boiler with the influence of engineering construction. We have established that the presence of engineering structures in the area of placing of the tank for storage fuel of thermal power plant and boiler have little effect on the change of heat loss.

  16. Numerical Modeling of the Effect of Thawing of Soil in the Area of Placing Tanks for Storage Fuel of Thermal Power Plants and Boiler

    Directory of Open Access Journals (Sweden)

    Polovnikov V.Yu.

    2016-01-01

    Full Text Available This paper describes the numerical modeling of heat transfer in the area placing of the tank for storage fuel of thermal power plant and boiler with considering the influence of thawing of the soil. We have established that the thawing of the soil in the area of placing of the tank for storage fuel of thermal power plant and boiler have little effect on the change of heat loss.

  17. Aspects of choosing fuel and boiler for a heating system in a one-family house

    OpenAIRE

    Khalilova, Anastasiia

    2014-01-01

    Heating is one of the most important and expensive elements of engineering systems of a house. House heating cost calculation begins with the calculation of the most expensive component of the heating system – a heating boiler. The main aim of this work is to select the most suitable heat source and boiler for the heating system and to show its economic benefits. This work examines a problem of a heating boiler installation cost and heating system operation cost. The question of saving...

  18. The study on the heat transfer characteristics of oxygen fuel combustion boiler

    Science.gov (United States)

    Wu, Haibo; Liu, Zhaohui; Liao, Haiyan

    2016-10-01

    According to 350MW and 600MW boilers, under oxygen fuel condition, through the reasonable control of the primary and secondary flow and the correct option and revision of mathematical model, the temperature distribution, heat flux distribution and absorption heat distribution, etc. was obtained which compared with those under air condition. Through calculation, it is obtained that the primary and secondary flow mixed well, good tangentially fired combustion in furnace was formed, the temperature under air condition obviously higher than the temperature under O26 condition. The adiabatic flame temperature of wet cycle was slightly higher than that of dry cycle. The maximum heat load appeared on the waterwall around the burner area. The heat load gradually decreased along the furnace height up and down in burner area. The heat absorption capacity of the furnace under O26 was lower than that under the air condition. The heat absorption capacity of the platen heating surface under O26 was equal to that under air condition. And the heat absorbing capacity of waterwall under O26 was about7%~12% less than that under air condition.

  19. Oxy-fuel combustion boiler for CO2 capturing: 50 kW-class model test and numerical simulation

    International Nuclear Information System (INIS)

    A novel oxy-fuel burner was devised and integrated into a 50 kW-class furnace-type boiler system. A series of experiments was conducted to verify its feasibility for industrial applications. Additionally, numerical simulations were performed and the results validated against experimental data on the detailed physics inside the conventional-design combustion chamber. The oxy-fuel burner, with the help of gas radiation, could effectively heat the combustion chamber. The composition of the exhaust gas revealed that the sealing of the system is crucial to the achievement of high CO2 concentrations and low NOx emissions

  20. Bed agglomeration in biomass fueled CFB-boilers; Sintring av baeddmaterial vid biobraensleeldning i CFB

    Energy Technology Data Exchange (ETDEWEB)

    Zintl, F. [TPS Termiska Processer AB, Nykoeping (Sweden)

    1997-02-01

    In fluidized-bed boilers fired with solid fuels operational problems caused by spontaneous defluidization are sometimes observed. This bed agglomeration can be caused by sintering phenomena where fuel components and/or bed material may be involved. In serious cases the problems can lead to expensive operation breaks. The objective in this project was to show whether this type of operational problems can be minimized by choice of other than conventional bed materials. The study was carried out as model experiments in a larger laboratory scale. In a fluidized bed fired with propane a number of both well known and more unusual bed materials were tried out. The choice of bed materials included some common sands (silver and quartz sand) and, as possible alternatives, olivine sand, zirconium sand, calcined dolomite and the synthetic materials sintered magnesite (MgO) and mullite (alumina silicate). The model experiments were started at about 700 deg C and the temperature then raised until an irreversible bed agglomeration was observed, or to a maximum of 1100 deg C. The most promising results were obtained with calcined dolomite, being an active bed material. With this material no irreversible agglomerations were observed at all. The expensive synthetic materials sintered magnesite and mullite and the zirconium sand turned out as the next best. Olivine sand, on the other hand, showed a clear sensitivity to physical agglomeration and some sensitivity also towards sintering. The common sand types based on silicon oxide clearly showed the worst results. 12 refs, 5 figs, 1 tab 12 refs, 5 figs, 1 tab

  1. Boiler control using on-line determination of moisture content for incoming fuel; Forskning kring pannstyrning med on-line fukthaltsmaetning paa biobraensle

    Energy Technology Data Exchange (ETDEWEB)

    Avelin, Anders; Dahlquist, Erik; Moden, Per Erik

    2008-10-15

    Incoming fuels to the biomass fueled boiler are the main source for uncertainties in the combustion process. Fuel quality has large impact on the combustion and the heat transfer in the boiler. There are several possibilities to control the boiler when the bed temperature varies. Flue gas recirculation is one of the variables used for control of the bed temperature in the boiler. Another parameter to use for controlling the bed temperature is to adjust the humidification of the combustion air. The parameter with the major influence on the bed temperature is the amount of primary air. These three parameters are all used as control variables for control of the bed temperature. One part of the study has been to investigate how much and how fast each parameter influences bed temperature and how the information of the moisture content in the incoming fuel can be used for feed-forward information for controlling bed temperature. At the reception terminal all the incoming deliveries are registered with quality and moisture content. This study has also investigated how to use the information about the moisture content of incoming fuel, based on NIR measurements on the fuel transported in to the boiler, and the fluctuation of the bed temperature. Another question is how to connect this information for the bed control. This part of the study is used to evaluate if the information to the operators about the moisture content from the NIR has affect on the variation of the bed temperature. A process model has been developed of the Bubbling Fluidised Bed boiler (BFB) that is one of the boilers at the power plant in Eskilstuna. The model has been used to analyze the process. Process models have become more common and important in the heat and power industry. Nowadays process models are used for training of the staff in simulators of the real plant and for offline tests of control systems

  2. Physico-chemical characteristics of eight different biomass fuels and comparison of combustion and emission results in a small scale multi-fuel boiler

    International Nuclear Information System (INIS)

    Highlights: • Physical parameters of the eight biomass fuels examined were all different. • Significant differences were found in Proximate, Ultimate and TGA results. • Energy outputs were not proportionate to dry matter energy content. • Highest flue ash production from fuels with highest fines content. • Flue gas emissions varied significantly, NOx levels correlated with fuel N content. - Abstract: This study describes the results from the investigation of 7 different biomass fuel types produced on a farm, and a commercial grade wood pellet, for their physical, chemical, thermo-gravimetric and combustion properties. Three types of short rotation coppice (SRC) willow, two species of conifers, forest residues (brash), commercially produced wood-pellets and a chop harvested energy grass crop Miscanthus giganteus spp., (elephant grass) were investigated. Significant differences (p < 0.05) were found in most of the raw fuel parameters examined using particle distribution, Thermogravimetric, Ultimate and Proximate analysis. Combustion tests in a 120 kW multi-fuel boiler revealed differences, some significant, in the maximum output, energy conversion efficiency, gaseous emission profiles and ash residues produced from the fuels. It was concluded that some of the combustion results could be directly correlated with the inherent properties of the different fuels. Ash production and gaseous emissions were the aspects of performance that were clearly and significantly different though effects on energy outputs were more varied and less consistent. The standard wood pellet fuel returned the best overall performance and miscanthus produced the largest amount of total ash and clinker after combustion in the boiler

  3. Boiler and steam generator corrosion: Fossil fuel power plants. (Latest citations from the NTIS bibliographic database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers. Fluidized bed combustors and coal gasification are included in the applications. The citations examine hot corrosion, thermal mechanical degradation, and intergranular oxidation corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures. Coatings and treatment of material to inhibit corrosion are discussed. Corrosion affecting nuclear powered steam generators is examined in a separate bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  4. Diagnosis of Heat Exchanger Tube Failure in Fossil Fuel Boilers Through Estimation of Steady State Operating Conditions

    International Nuclear Information System (INIS)

    Estimation of operating conditions for fossil fuel boiler heat exchangers is often required due to changes in working conditions, design modifications and especially for monitoring performance and failure diagnosis. Regular heat exchangers in fossil fuel boilers are composed of tube banks through which water or steam flow, while hot combustion (flue) gases flow outside the tubes. This work presents a top-down approach to operating conditions estimation based on field measurements. An example for a 350 MW unit superheater is thoroughly discussed. Integral calculations based on measurements for all unit heat exchangers (reheaters, superheaters) were performed first. Based on these calculations a scheme of integral conservation equations (lumped parameter) was then formulated at the single tube level. Steady state temperatures of superheater tube walls were obtained as a main output, and were compared to the maximum allowable operating temperatures of the tubes material. A combined lumped parameter - CFD (Computational Fluid Dynamics, FLUENT code) approach constitutes an efficient tool in certain cases. A brief report of such a case is given for another unit superheater. We conclude that steady state evaluations based on both integral and detailed simulations are a valuable monitoring and diagnosis tool for the power generation industry

  5. Towards ideal NOx control technology for bio-oils and a gas multi-fuel boiler system using a plasma-chemical hybrid process

    International Nuclear Information System (INIS)

    Highlights: • A multi-fuel boiler system combined with NOx aftertreatment is developed. • NOx is removed from flue gas by a plasma-chemical hybrid process. • Waste bio-oils are utilized as renewable energy source and for CO2 reduction. • Ultra low NOx emission less than 2 ppm is achieved. • The boiler system is applicable for industrial use. - Abstract: A super-clean boiler system comprising a multi-fuel boiler and a reactor for plasma-chemical hybrid NOx aftertreatment is developed, and its industrial applications are examined. The purpose of this research is to optimally reduce NOx emission and utilize waste bio-oil as a renewable energy source. First, NO oxidation using indirect plasma at elevated flue gas temperatures is investigated. It is clarified that more than 98% of NO is oxidized when the temperature of the flue gas is less than 130 °C. Three types of waste bio-oils (waste vegetable oil, rice bran oil, and fish oil) are burned in the boiler as fuels with a rotary-type burner for CO2 reduction considering carbon neutrality. NOx in the flue gases of these bio-oils is effectively reduced by the indirect plasma-chemical hybrid treatment. Ultralow NOx emission less than 2 ppm is achieved for 450 min in the firing of city natural gas fuel. The boiler system can be successfully operated automatically according to unsteady steam demand and using an empirical equation for Na2SO3 supply rate, and can be used in industries as an ideal NOx control technology

  6. Energy-Saving And Cost-Reducing For Fuel Boiler System%燃油锅炉系统节能降耗

    Institute of Scientific and Technical Information of China (English)

    苏振东

    2013-01-01

      锅炉用于生产二次能源——蒸汽或热水,是我们生产和生活不可或缺的一种能动设备,然而其在使用过程中消耗大量的能源,降低锅炉的能耗已成为当今世界的主攻课题。燃油锅炉的热力系统包括蒸汽发生系统、蒸汽输送系统、水处理系统、燃油系统。因此,降低燃油锅炉耗能可从蒸汽发生系统、蒸汽输送系统、水处理系统、燃油系统四方面系统地考虑。%Boiler is used in the production of secondary energy--steam or hot water, it is an active device indispensable to our production and living. However it consumes large amounts of energy in the use process, reduced the boiler energy consumption has become a major topic in today's world. Fuel boiler thermal system includes the steam generation system ,conveying system, water treatment systems and fuel systems. Therefore, reduced the fuel oil boiler energy consumption can be consider systematically from the steam generation system, conveying system, water treatment system and fuel system .

  7. Increase in the boiler's performance in terms of the acid dew point temperature: Environmental advantages of replacing fuels

    Energy Technology Data Exchange (ETDEWEB)

    Blanco, J.M.; Pena, F. [Dpto. Maquinas y Motores Termicos, Escuela Tecnica Superior de Ingenieria, Universidad del Pais Vasco/E.H.U., Alameda de Urquijo s/n (48013) Bilbao (Spain)

    2008-05-15

    The aim of air pre-heaters is to raise the temperature of the combustion air in boilers, using heat recovered from the power plant combustion gases. On the one hand, this paper compares the effects of the acid dew point temperature (ADT) on pre-heaters in a reference thermal power plant for two types of fuel, ''fuel No. 2'' and ''low sulphur fuel'' respectively and on the other hand, it shows how a changeover to this latter fuel would increase the useful lifetime of this equipment, reducing this way cost of maintenance due to the considerable decrease in the area exposed to ADT with the subsequent increase in the boiler's performance. (author)

  8. Investigations of ash fouling with cattle wastes as reburn fuel in a small-scale boiler burner under transient conditions.

    Science.gov (United States)

    Oh, Hyukjin; Annamalai, Kalyan; Sweeten, John M

    2008-04-01

    Fouling behavior under reburn conditions was investigated with cattle wastes (termed as feedlot biomass [FB]) and coal as reburn fuels under a transient condition and short-time operation. A small-scale (30 kW or 100,000 Btu/hr) boiler burner research facility was used for the reburn experiments. The fuels considered for these experiments were natural gas (NG) for the ashless case, pure coal, pure FB, and blends of coal and FB. Two parameters that were used to characterize the ash "fouling" were (1) the overall heat-transfer coefficient (OHTC) when burning NG and solid fuels as reburn fuels, and (2) the combustible loss through ash deposited on the surfaces of heat exchanger tubes and the bottom ash in the ash port. A new methodology is presented for determining ash-fouling behavior under transient conditions. Results on the OHTCs for solid reburn fuels are compared with the OHTCs for NG. It was found that the growth of the layer of ash depositions over longer periods typically lowers OHTC, and the increased concentration of ash in gas phase promotes radiation in high-temperature zones during initial periods while decreasing the heat transfer in low-temperature zones. The ash analyses indicated that the bottom ash in the ash port contained a smaller percentage of combustibles with a higher FB percentage in the fuels, indicating better performance compared with coal because small particles in FB burn faster and the FB has higher volatile matter on a dry ash-free basis promoting more burn out.

  9. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  10. Corrosion of oil-fired boilers caused by sour combustion products of the sulfur contained in fuels

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1987-01-01

    A corrosion model helps to experimentally explain why industrial boilers are more susceptible to corrosion than smaller boilers and why vapour dew points are relevant to heating boilers while sulfuric acid dew points are relevant to steam boilers. Analyses are based on model verifications (measurement of critical boiler factors). Access is given to the sulfur trioxide measuring methods as well as to the respective tests of 30 actively operated boilers (sulfur oxide concentrations at burner outlets), the catalytic formation of sulfur oxides, and tests of the test stand boiler (sulfur oxide deposits). The paper concludes with a description of corrosion product analyses as such as well as with an account of the results obtained. Analyses and results (wet analysis, X-ray structure analysis, influence of temperatures, FeSO/sub 4/ x H/sub 2/O tracing) are presented in the form of eight brief statements. (HWJ)

  11. Super Boiler 2nd Generation Technology for Watertube Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  12. Remaining Sites Verification Package for the 100-D-9 Boiler Fuel Oil Tank Site, Waste Site Reclassification Form 2006-030

    Energy Technology Data Exchange (ETDEWEB)

    L. M. Dittmer

    2006-08-10

    The 100-D-9 site is the former location of an underground storage tank used for holding fuel for the 184-DA Boiler House. Results of soil-gas samples taken from six soil-gas probes in a rectangle around the site the tank had been removed from concluded that there were no volatile organic compounds at detectable levels in the area. The 100-D-9 Boiler Fuel Oil Tank Site meets the remedial action objectives specified in the Remaining Sites ROD. The results demonstrated that residual contaminant concentrations do not preclude any future uses and allow for unrestricted use of shallow zone soils. The results also demonstrate that residual contaminant concentrations are protective of groundwater and the Columbia River.

  13. Development of a Novel Oxygen Supply Process and its Integration with an Oxy-Fuel Coal-Fired Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    2006-12-31

    BOC, the world's second largest industrial gas company, has developed a novel high temperature sorption based technology referred to as CAR (Cyclic Autothermal Recovery) for oxygen production and supply to oxy-fuel boilers with flue gas recycle. This technology is based on sorption and storage of oxygen in a fixed bed containing mixed ionic and electronic conductor materials. The objective of the proposed work was to construct a CAR PDU that was capable of producing 10-scfm of oxygen, using steam or recycled flue gas as the sweep gas, and install it in the Combustion Test Facility. The unit was designed and fabricated at BOC/The Linde Group, Murray Hill, New Jersey. The unit was then shipped to WRI where the site had been prepared for the unit by installation of air, carbon dioxide, natural gas, nitrogen, computer, electrical and infrastructure systems. Initial experiments with the PDU consisted of flowing air into both sides of the absorption systems and using the air heaters to ramp up the bed temperatures. The two beds were tested individually to operational temperatures up to 900 C in air. The cycling process was tested where gases are flowed alternatively from the top then bottom of the beds. The PDU unit behaved properly with respect to flow, pressure and heat during tests. The PDU was advanced to the point where oxygen production testing could begin and integration to the combustion test facility could occur.

  14. Superheater fouling in a BFB boiler firing wood-based fuel blends

    NARCIS (Netherlands)

    Stam, A.F.; Haasnoot, K.; Brem, G.

    2014-01-01

    Four different fuel blends have been fired in a 28 MWel BFB. Wood pellets (test 0) were not problematic for about ten years, contrary to a mixture of demolition wood, wood cuttings, compost overflow, paper sludge and roadside grass (test 1) which caused excessive fouling at a superheater bundle afte

  15. Physical characterization of biomass fuels prepared for suspension firing in utility boilers for CFD modelling

    DEFF Research Database (Denmark)

    Rosendahl, Lasse; Yin, Chungen; Kær, Søren Knudsen;

    2007-01-01

    shapes. The sample is subdivided by straw type, and coherent size, type and mass distribution parameters are reported for the entire sample. This type of data is necessary in order to use CFD reliably as a design and retrofit tool for co-firing biomass with fossil fuels, as the combustion processes...

  16. Efficiency and effect of different soot blowing methods on boilers using different types of fuels; Sotningsmetodernas effektivitet och konsekvenser paa foerbraenningsanlaeggningar foer olika typer av braenslen

    Energy Technology Data Exchange (ETDEWEB)

    Eklund, Anders; Rodin, Aasa

    2004-09-01

    Increased use of recovered wood fuel, waste fuel and new types of wood fuel, have increased the amount of fouling in the superheater and economizer. Deposits in the boilers heat-absorbing banks reduces the boiler efficiency and increases the exit flue gas temperatures. Thus, efficient soot blowing practice is now in focus with the aim of reducing the amount of fouling. This report evaluates the function and efficiency of the commonly used soot blowing methods at boilers in the range of 10 to 130 MW. The investigated soot blowing methods are: steam-, acoustic-, shot-, water-, hammer- and detonation cleaning. Plant experience and data has been acquired from the following six plants: Fortum Hoegdalen, Haesselby and Brista, Stora Enso Hyltebruk, Tekniska Verken i Linkoeping, kraftvaermeverket and C4-Energi, Alloeverket. Participating plants have shown a wide variety in: different boiler designs, different design of superheater and economizer, different kinds of used fuels and different kinds of fouling problems. Soot blowing efficiency is basically a function of three parameters: 1. Characteristics of the deposit regarding to hardness, toughness, homogeneity, amount and coverage, this is often due to the characteristics of the fired fuel. 2. Design of the heat absorbing banks regarding the risk of deposit formation and clogging. 3. Characteristics of the soot blowing method regarding the cleaning effect, bank penetration, high temperature endurance and suitability in different parts of the boiler. These three parameters coincide and together they decide the performance efficiency of the soot blowing method. Used fuel can be divided in to three groups depending on the formed deposits: Firing of mainly wood fuels resulted in no or minor problem with fouling. Firing of waste fuels resulted in hard and tough deposits. Participating waste fired boilers was, however, designed with consideration to these types of deposits and, therefore, these deposits was in reality not a

  17. Upgrading of bio-oil to boiler fuel by catalytic hydrotreatment and esterification in an efficient process

    International Nuclear Information System (INIS)

    Bio-oil can't be directly used as fuel due to its deteriorate properties. Here, an efficient catalytic upgrading process for the bio-oil, including esterification, hydrogenation, hydrodeoxygenation and depolymerization, is proposed with multifunctional catalyst Ni/SiO2–ZrO2 and biomass-derived solvent ethanol. Results showed that esters, alcohols, phenolics, and cyclo-ketones were the main components in the upgraded bio-oil while aldehydes were removed completely via catalytic hydrogenation and acids were removed by catalytic esterification with supercritical ethanol. The pH value of upgraded bio-oil rose drastically from 2.38 to 5.24, and the high heating value increased to 24.4 MJ kg−1. Comparison characterization on the upgraded and crude bio-oil using FT-IR, GPC (Gel permeation chromatography) and 13C NMR (Nuclear Magnetic Resonance) demonstrated that lignin-derived oligomers contained in crude bio-oil were further depolymerized over Ni/SiO2–ZrO2 catalyst. The improved properties suggest that the upgraded bio-oil is more suitable to be used as boiler fuel. Furthermore, the loss of carbon is negligible because formation of coke is suppressed during the upgrading process. - Highlights: • Acid can be converted via catalytic esterification in supercritical ethanol. • Aldehydes can be removed completely during the upgrading process. • Lignin-derived oligomers were further depolymerized during the upgrading process. • Formation of coke is effectively inhibited during the upgrading process

  18. Evaluation of erosion-oxidation and ash deposition in the convective section of an industrial watertube boiler retrofitted to fire coal-water fuel

    Energy Technology Data Exchange (ETDEWEB)

    Xie, Jianyang; Walsh, P.M.; Miller, B.G.; Scaroni, A.W. [Pennsylvania State Univ., University Park, PA (United States)

    1994-12-31

    The feasibility of directly firing coal-water fuel in an oil-designed industrial watertube boiler is being determined for possible deployment at Department of Defense facilities. Erosion of carbon steel by particles and deposition of ash were measured in the convective section of the boiler while cofiring coal-water fuel and natural gas. Erosion was enhanced by directing a small jet of nitrogen, air, or oxygen toward the surface of a test coupon mounted on an air-cooled tube. The temperature and oxygen dependencies of the erosion rate were explained by a model for simultaneous erosion and oxidation. Extrapolation, using the experimentally determined coefficients for metal and oxide erosion, provided estimates of the erosion rate as functions of the gas velocity and angular position about the circumference of a heat exchanger tube in the convective section of the boiler. Under the conditions of metal temperature, oxygen concentration in the gas, particle size, and particle loading investigated, erosion of carbon steel is expected to be slower than 0.05 {mu}m/hour when the gas velocity in the convection section is less than approximately 8 m/s. A measurement in the convective section at 4 m/s gas velocity showed a pattern of ash deposits covering the circumference at positions on the tube surface where no erosion is predicted.

  19. Optimization of Load Assignment to Boilers in Industrial Boiler Plants

    Institute of Scientific and Technical Information of China (English)

    CAO Jia-cong; QIU Guang; CAO Shuang-hua; LIU Feng-qiang

    2004-01-01

    Along with the increasing importance of sustainable energy, the optimization of load assignment to boilers in an industrial boiler plant becomes one of the major projects for the optimal operation of boiler plants. Optimal load assignment for power systems has been a long-lasting subject, while it is quite new for industrial boiler plants. The existing methods of optimal load assignment for boiler plants are explained and analyzed briefly in the paper. They all need the fuel cost curves of boilers. Thanks to some special features of the curves for industrial boilers, a new model referred to as minimized departure model (MDM) of optimization of load assignment for boiler plants is developed and proposed in the paper. It merely relies upon the accessible data of two typical working conditions to build the model, viz. the working conditions with the highest efficiency of a boiler and with no-load. Explanation of the algorithm of computer program is given, and effort is made so as to determine in advance how many and which boilers are going to work. Comparison between the results using MDM and the results reported in references is carried out, which proves that MDM is preferable and practicable.

  20. Life Cycle Analysis of a Geothermal Heatpump Installation and Comparison with a Conventional Fuel Boiler System in a Nursery School in Galicia (Spain

    Directory of Open Access Journals (Sweden)

    Castro M.

    2012-10-01

    Full Text Available Within the work lines in sustainable energy field of the EnergyLab Technology Centre (Vigo, Spain, associated with the technologies that are under investigation by this centre, it is developed a study about the Life Cycle Analysis (hereinafter, LCA over a geothermal heatpump (hereafter, GSHP installation in a nursery school in the province of Pontevedra (Galicia, Spain, and its comparison with the fuel boiler system prior to GHP. Thus, with the use of computer tools and following specific rules about the calculation of LCA, assessing the environmental impact of each system, and perform the appropriate comparison in order to quantify the savings emissions and the improvement in sustainability related to the replacement of diesel boiler system by the GSHP system.

  1. Evaluation of the performance of a multi-fuel domestic boiler with respect to the existing European standard and quality labels: Part-1

    Energy Technology Data Exchange (ETDEWEB)

    Verma, V.K.; De Ruyck, J. [Department Mechanical Engineering, Faculty of Applied Sciences, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Bram, S. [Department Mechanical Engineering, Faculty of Applied Sciences, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Department of Industrial Sciences and Technology, Erasmushoge school Brussel, Nijverheidskaai 170, 1070 Brussel (Belgium); Gauthier, G. [Unite de Thermodynamique et Turbomachines (TERM), Universite Catholique de Louvain (U.C.L.), 1348 Louvain-la-Neuve (Belgium)

    2011-01-15

    Emissions from a multi-fuel domestic boiler (40 kW), fired with nine different agro-biomass pellets have been compared. The pellets include apple pomace (Malus domestica), reed canary grass (Phalaris arundinacea), pectin waste from citrus shells (Citrus reticulata), sunflower husk (Helianthus annuus), peat, two types of straw pellets and two types of wood pellets. The measurements of emissions comprised carbon monoxide (CO), nitrogen oxides (NO{sub x}), unburned hydrocarbons (C{sub x}H{sub y}), sulphur oxides (SO{sub x}) and flue dust mass concentration (by DINplus and isokinetic sampling methods). Comparison of experimental emission values with relevant quality labels (Blue Angel and Swan Mark) and standard (EN-303-5) showed that the boiler satisfied the emissions requirements of Blue Angel, Swan Mark and EN-303-5 when using wood pellets-1 (except CO emission), reed canary grass and citrus pectin waste pellets as fuel at nominal load. The wood pellets-1 yielded the highest boiler efficiency of 92.4%. Dusts emission varied as a function of fine content and elemental constituent of the pellets and was the highest with sunflower husk. CO and C{sub x}H{sub y} emissions were maximum with peat pellets. NO{sub x} emissions were below the concerned permissible values with all experimental pellets. Emissions of NO{sub x} and SO{sub x} were found maximum with straw pellets. For agro-pellets, statistical differences in ash contents were significant. High ash contents and low ash melting temperature made straw pellets less suitable for domestic applications. Reed canary grass, citrus pectin and apple pellets were the most suitable agro-pellets for small scale boilers with reasonable less ash contents and less emissions as compared to others. (author)

  2. W-flame Boiler Fuel Oil Saving Technique Integrated Application Research%W型火焰锅炉节油技术集成应用

    Institute of Scientific and Technical Information of China (English)

    王海; 宋绍伟

    2012-01-01

    In order to reduce boiler ignition and combustion of oil, based on the design features of W -shaped flame boiler combustion system and operation of fuel consumption, on the premise of unchanged main burner structure, we draw the advantages of plasma ignition technology, less oil ignition technology and micro - oil ignition technology and transform the ordinary crude oil gun nozzle into efficient oil and gas dual swirl atomization nozzle. Through providing hot air of the cold furnace milling and enhancing the capacity of boiler botcom as well as other technical measures it achieve that the boiler starts boosting heating with coal oil,reducing fuel consumption, promoting value and obtaining the obvious economic benefits.%为减少锅炉点火和助燃用油,结合W型火焰锅炉燃烧系统的设计特点和运行耗油情况,在不改变主燃烧器结构形式的前提下,吸取等离子点火技术、少油点火技术和微油点火技术的优点,将原油枪的普通喷嘴改造为高效的油汽双旋流联合雾化油喷嘴、采用邻炉提供冷炉制粉热风和提高锅炉底部加热能力等技术措施实现锅炉启动采用以煤代油方式升温升压,减少了大量燃油消耗,具有推广价值和明显经济效益.

  3. FY15 Status Report: CIRFT Testing of Spent Nuclear Fuel Rods from Boiler Water Reactor Limerick

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jy-An John [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wang, Hong [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Jiang, Hao [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-06-01

    The objective of this project is to perform a systematic study of used nuclear fuel (UNF, also known as spent nuclear fuel [SNF]) integrity under simulated transportation environments using the Cyclic Integrated Reversible-Bending Fatigue Tester (CIRFT) hot-cell testing technology developed at Oak Ridge National Laboratory (ORNL) in August 2013. Under Nuclear Regulatory Commission (NRC) sponsorship, ORNL completed four benchmark tests, four static tests, and twelve dynamic or cycle tests on H. B. Robinson (HBR) high burn-up (HBU) fuel. The clad of the HBR fuels was made of Zircaloy-4. Testing was continued in fiscal year (FY) 2014 using Department of Energy (DOE) funds. The additional CIRFT was conducted on three HBR rods (R3, R4, and R5) in which two specimens failed and one specimen was tested to over 2.23 10⁷ cycles without failing. The data analysis on all the HBR UNF rods demonstrated that it is necessary to characterize the fatigue life of the UNF rods in terms of (1) the curvature amplitude and (2) the maximum absolute of curvature extremes. The maximum extremes are significant because they signify the maximum of tensile stress for the outer fiber of the bending rod. CIRFT testing has also addressed a large variation in hydrogen content on the HBR rods. While the load amplitude is the dominant factor that controls the fatigue life of bending rods, the hydrogen content also has an important effect on the lifetime attained at each load range tested. In FY 15, ten SNF rod segments from BWR Limerick were tested using ORNL CIRFT, with one under static and nine dynamic loading conditions. Under static unidirectional loading, a moment of 85 N·m was obtained at maximum curvature 4.0 m⁻¹. The specimen did not show any sign of failure in three repeated loading cycles to almost same maximum curvature. Ten cyclic tests were conducted with amplitude varying from 15.2 to 7.1 N·m. Failure was observed in nine of the tested rod specimens. The cycles to failure were

  4. Direct measurement of the overall efficiency and annual fuel consumption of residential oil-fired boilers. Annual report, Fiscal Year 1977. Burner-boiler/furnace efficiency test project

    Energy Technology Data Exchange (ETDEWEB)

    Batey, J E; Allen, T W; McDonald, R J; Hoppe, R J; Salzano, F J; Berlad, A L

    1978-01-01

    A direct measurement procedure has provided accurate evaluation of the efficiency of residential heating units during full-load and part-load operation. Laboratory-measured efficiency data for each heating unit are translated into a more useful form as annual fuel consumption and fuel-weighted seasonal efficiency values. The changes in fuel use and seasonal efficiency are evaluated for variations in operating conditions, including: geographic location, design head load of the building, domestic hot water use, and design fuel-firing rate. The combination of direct, accurate efficiency measurement and calculation of annual fuel use provide a standard method for comparison of individual heating units and retrofit modifications on a common and realistic basis. The cost-effectiveness and payback periods of equipment modifications can be quantitatively evaluated.

  5. Research on Influence Factors of Fuel Combustion in Oxy-fuel Boilers%富氧燃烧条件下锅炉燃料燃烧影响因素研究

    Institute of Scientific and Technical Information of China (English)

    杨铭; 王春华; 王志华; 赵占明; 李文兴; 姜冠佳

    2015-01-01

    Based on the calculation method of fuel combustion in boiler under the condition of the oxygen-enriched combustion, combining with the characteristics of oxygen-enriched boiler thermodynamic system, the fuel combustion calculation software was developed using Visual Basic 6.0. By the software, the influence of the oxygen concentration on the boiler efficiency, combustion air volume and smoke gas volume was analyzed as well as the impact of discharge smoke temperature, excess oxygen coefficient on the boiler thermal efficiency. The results show that theoretical air volume and smoke volume decrease with the increase of oxygen concentration; the boiler thermal efficiency rises with the increase of oxygen concentration and reduction of excess oxygen coefficient; the higher the smoke temperature, the slower the boiler thermal efficiency rising rate; under lower oxygen concentration, the oxygen concentration has significant influence on the combustion air volume, smoke volume, boiler thermal efficiency and fuel consumption; on the other hand, under higher oxygen concentration, oxygen concentration has relatively less influence on the above mentioned factors.%以他人建立的富氧燃烧条件下锅炉燃料燃烧计算为框架,结合富氧锅炉热力系统的特点,运用Visual Basic 6.0开发了富氧燃烧条件下燃料燃烧计算软件,分析了锅炉操作参数中氧气浓度对锅炉效率、空气量、烟气量的影响;分析了富氧燃烧条件下排烟温度、过量氧气系数对锅炉热效率的影响。结果显示:理论空气量和理论干烟气量随着氧气浓度的增加而减少;锅炉热效率随着氧气浓度的增加和过量氧气系数的减小呈上升趋势,而且排烟温度越高,锅炉热效率上升越慢;低氧气浓度下,氧气浓度的变化对锅炉燃烧用空气量、烟气量、锅炉热效率、燃料消耗量的影响较为显著;高氧气浓度下,影响相对减弱。

  6. Utilization of coal-water fuels in fire-tube boilers. Final report, October 1990--August 1994

    Energy Technology Data Exchange (ETDEWEB)

    Sommer, T.; Melick, T.; Morrison, D.

    1994-12-31

    The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.

  7. Biomass boilers

    OpenAIRE

    Nahodil, Jiří

    2011-01-01

    Bachelor’s thesis deals with the use of biomass for heating houses and apartment houses. The first part is dedicated to biomass. Here are mentioned the possibility of energy recovery, treatment and transformation of biomass into a form suitable for burning, its properties and combustion process itself. The second part is devoted to biomass boilers, their separation and description. The last section compares the specific biomass boiler with a boiler to natural gas, particularly from an economi...

  8. ESTABLISHMENT OF DESIGN CRITERIA FOR OPTIMUM BURNERS FOR APPLICATION TO HEAVY FUEL FIRED PACKAGE BOILERS. VOLUME 2. PILOT SCALE TESTS

    Science.gov (United States)

    The report gives results of a research program to develop low-NOx heavy oil burners for application to industrial package boilers. Volume I documents Phase 1 of the program, bench scale studies which defined optimum conditions for two-stage combustion. The information led to a co...

  9. ESTABLISHMENT OF DESIGN CRITERIA FOR OPTIMUM BURNERS FOR APPLICATION TO HEAVY FUEL FIRED PACKAGE BOILERS. VOLUME 1. LABORATORY SCALE TESTS

    Science.gov (United States)

    The report gives results of a research program to develop low-NOx heavy oil burners for application to industrial package boilers. Volume I documents Phase 1 of the program, bench scale studies which defined optimum conditions for two-stage combustion. The information led to a co...

  10. Boilers a practical reference

    CERN Document Server

    Rayaprolu, Kumar

    2012-01-01

    AAbrasion and Abrasion Index (see Wear)Absolute or Dynamic Viscosity (æ) (see Viscosity in Fluid Characteristics)Acid Cleaning (see Commissioning)Acid Rain (also see Air Pollution Emissions and Controls and Gas Cleaning)Acid Sludge (see Refuse Fuels from Refinery in Liquid Fuels)Acid Smuts (see Oil Ash)Acoustic Soot Blowers (see Sonic Horns)Acoustic Enclosure (see Noise Control)Acoustic Leak Detection SystemAdiabatic Flame Temperature (see Combustion)Aeroderivative (see Types of GTs in Turbines, Gas)Ageing of Boiler ComponentsAgro-Fuels and FiringAir Ducts (see Draught Plant)Air Flow Measureme

  11. Electrical design requirements for electrode boilers for nuclear plants

    International Nuclear Information System (INIS)

    Medium-voltage steam electrode boilers, in the 20- to 50-MW range, have become an attractive alternative to comparable fossil-fueled boilers as a source of auxiliary steam during the startup and normal shutdown of nuclear power plants. The electrode boiler represents a favorable option because of environmental, fire protection, and licensing considerations. However, this electrical option brings some difficult design problems for which solutions are required in order to integrate the electrode boiler into the plant low resistance grounded power system. These considerations include the effects of an unbalanced electrode boiler on the performance of polyphase induction motors, boiler grounding for personnel safety, boiler neutral grounding, and ground relaying

  12. Small boiler uses waste coal

    Energy Technology Data Exchange (ETDEWEB)

    Virr, M.J. [Spinheat Ltd. (United States)

    2009-07-15

    Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

  13. Combustion tests in a solid fuel boiler to clarify the emissions when co-firing refuse; Proveldning i fastbraenslepanna foer att kartlaegga emissioner vid inblandning av olika avfallsfraktioner

    Energy Technology Data Exchange (ETDEWEB)

    Blom, Elisabet; Lundborg, Rickard; Wrangensten, Lars

    2002-04-01

    In this Vaermeforsk-project tests have been performed in a 60 MW moving grate steam boiler at Tekniska Verken in Linkoeping. The boiler plant has an electrostatic filter for dust reduction and also a flue gas condensing plant with heat recovery. Vaermeforsk has financed the project. During the tests the following fuel fractions have been injected into the reference fuel, a mix of recovered wood chips (70 %) and bark (30 %): Paper/plastic/wood fuel (10 % and 25 % injection on an energy basis); Meat powder (10 % and 25 % injection on an energy basis); Napkin waste (10 % injection on an energy basis); Leather waste (10 % injection on an energy basis). The highest lower heating value was noted for meat powder, approx. 24 MJ/kg with a moisture content of 3,4 %. The heating values for the other fuel fractions were on the same level or just beneath the corresponding heating value for the reference fuel. The highest chlorine content was found in the paper/plastic/wood fraction respectively the leather waste fraction with 1,2 and 1,4 % (weight) of chlorine. The meat powder had the highest nitrogen content but all the fuel mixes had a quite high content of nitrogen with values over 1 % (weight). Analyses of sulphur in the fuels showed that leather waste had the lowest content just over 0, 1 %, considered as a low sulphur level for fuels in general. However, there are problems to get balance between in- and output for sulphur and chlorine based on fuel analysis. Difficulties to take representative fuel samples, especially when it comes to chlorine, can be an explanation. Video camera recordings and flue gas analysis in the furnace showed that the injection of refuse fractions seems to improve the combustion conditions with better local combustion of CO and hydrocarbons. The results from the emission measurements in the chimney can be summarised as follows (emission values at 11 % O{sub 2}): the lowest CO emission was noted with 25 % meat powder injection (<50 mg/nm{sup 3

  14. A Study of the Effect of Kaolin as a Fuel Oil Additive on the Corrosion Inhibition of Fireside Superheater Boiler Tubes

    Directory of Open Access Journals (Sweden)

    Alaa' Mshjel Ali

    2010-01-01

    Full Text Available The objective of the present study is to determine the effect of Kaolin as a fuel oil additive to minimize the fireside corrosion of superheater boiler tubes of ASTM designation (A213-T22 by increasing the melting point of the formed slag on the outside tubes surface, through the formation of new compounds with protective properties to the metal surface. The study included measuring corrosion rates at different temperatures with and without additive use with various periods of time, through crucible test method and weight loss technique.A mathematical model represents the relation between corrosion rate and the studied variables, is obtained using statistical regression analysis. Using this model, the best additive to ash weight ratio was specified. Then scanning electron microscopic images taken to the two treated and untreated samples with additive to study the difference in nature of slag formed on the metal surface to the two cases.

  15. Improved combustion performance of waste-fired FB-boilers -The influence of the dynamics of the bed on the air-/fuel interaction; Foerbaettrad foerbraenningsprestanda vid avfallsfoerbraenning i FB-pannor -Baeddynamikens inverkan paa luft-/braensleomblandningen

    Energy Technology Data Exchange (ETDEWEB)

    Olsson, Johanna (Hoegskolan i Boraas (Sweden)); Pallares, David; Thunman, Henrik; Johnsson, Filip (Chalmers (Sweden)); Andersson, Bengt-Aake (E.on/Hoegskolan i Boraas (Sweden)); Victoren, Anders (Metso Power AB (Sweden)); Johansson, Andreas (SP, Boraas (Sweden))

    2010-07-01

    One of the key benefits of fluidized bed combustion is that the bed - through mixing of fuel and air and accumulated heat - facilitates combustion at low stoichiometry and with low emissions. Even so, it is not unusual that waste-fired FB-boilers are operated at 6-8% oxygen that corresponds to 30-40% higher flows of gas than theoretically needed. In addition to that and in comparison to grate furnaces, FB-boiler can cause high pressure drop losses because of the fluidization of the bottom bed, which in turn are associated with high costs for power (fans). This work aims therefore at increasing the knowledge for how the dynamics of the bed affects the air and fuel mixture. Methods to explain and characterize the phenomenon have been derived within this work showing: - Distribution of air in a bed for various cases and the influence of pressure drop, bed height and fluidization velocity - A semi-empiric method to calculate an even bubble distribution - The relation between fluidization and fuel distribution for various fluidization flows and fuels - Dispersion rates for various fuels - Volatilization rates for waste in relation to biomass The result can be useful when optimizing units, for instance through finding as low pressure drops as possible with an even bubble distribution, low risk for sintering and unwanted emissions. The work has thereby reached its ultimate goal of increasing the generic knowledge about waste combustion in FB-boiler

  16. PAH emission from the industrial boilers.

    Science.gov (United States)

    Li, C; Mi, H; Lee, W; You, W; Wang, Y

    1999-10-01

    Polycyclic aromatic hydrocarbons (PAHs) emitted from 25 industrial boilers were investigated. The fuels used for these 25 boilers included 21 heavy oil, two diesel, a co-combustion of heavy oil and natural gas (HO+NG) and a co-combustion of coke oven gas and blast furnace gas (COG+BFG) boilers. PAH samples from the stack flue gas (gas and particle phases) of these 25 boilers were collected by using a PAH stack sampling system. Twenty one individual PAHs were analyzed primarily by a gas chromatography/mass spectrometer (GC/MS). Total-PAH concentration in the flue gas of 83 measured data for these 25 boiler stacks ranged between 29.0 and 4250 microg/m(3) and averaged 488 microg/m(3). The average of PAH-homologue mass (F%) counted for the total-PAH mass was 54.7%, 9.47% and 15.3% for the 2-ring, 3-ring and 4-ring PAHs, respectively. The PAHs in the stack flue gas were dominant in the lower molecular weight PAHs. The emission factors (EFs) of total-PAHs were 13,300, 2920, 2880 and 208 microg/kg-fuel for the heavy oil, diesel, HO+NG and COG+BFG fueled-boiler, respectively. Nap was the most predominant PAH occurring in the stack flue gas. In addition, the EF of 21 individual PAHs in heavy-oil boiler were almost the highest among the four various fueled-boilers except for those of FL and BkF in the diesel boiler. Furthermore, the EF of total-PAHs or BaP for heavy oil were both one order of magnitude higher than that for the diesel-fueled boiler.

  17. Fuel oil-water emulsions to reduce unburned particle emissions from boilers; Emulsiones agua en combustoleo para reducir las emisiones de particulas inquemadas en calderas

    Energy Technology Data Exchange (ETDEWEB)

    Diego Marin, Antonio; Ocampo Barrera, Rene; Martinez Flores, Marco Antonio; Tamayo Flores, Gustavo Adolfo; Alarcon Quiroz, Ernesto [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1997-12-31

    To diminish the problems caused by fuels in boilers such as abnormal soiling of heat interchange surfaces, decrease of thermal and combustion efficiencies and increment of pollutants it is proposed the utilization of fuel oil water emulsions. This technology process is described, its development and application in other countries is shown and mention is made of the experiences in this regard at the Instituto de Investigaciones Electricas (IIE), as well as the perspectives this technology has in Mexico. In conclusion, the fuel oil water emulsion is an alternative that can help burning efficiently the fuel oil and so to contribute to fulfill with the limits established by the environmental regulations on pollutant emissions. The development of this technology is economical and of simple application, compared with others, such as the installation of new burners, the utilization of a commercial technology for flue gas conditioning, etcetera [Espanol] Para disminuir los problemas ocacionados por el combustoleo en las calderas como: ensuciamientos anormales de las superficies de intercambio de calor, disminucion de eficiencias termicas y de combustion e incremento de las emisiones, se propone la utilizacion de la emulsion de agua en combustoleo. Se describe el proceso de esta tecnologia, se muestra su desarrollo y aplicacion en otros paises y se mencionan las experiencias a este respecto en el Instituto de Investigaciones Electricas (IIE), asi como las perspectivas que tiene esta tecnologia en Mexico. En conclusion, la emulsion de agua en combustoleo es una alternativa que puede ayudar a quemar eficientemente al combustoleo y asi contribuir a cumplir con los limites de emisiones que establecen normas ambientales. El desarrollo de esta tecnologia es economica y de aplicacion sencilla, comparada con otras como: la instalacion de nuevos quemadores, la utilizacion de una tecnologia comercial para acondicionar los gases de combustion, etcetera

  18. Trace element partitioning in ashes from boilers firing pure wood or mixtures of solid waste with respect to fuel composition, chlorine content and temperature.

    Science.gov (United States)

    Saqib, Naeem; Bäckström, Mattias

    2014-12-01

    Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine content have significant effects on partitioning characteristics by increasing the formation and vaporization of highly volatile metal chlorides. Zinc and cadmium concentrations in fly ash increase with the incineration temperature. PMID:25263218

  19. Developing Boiler Concepts as Integrated Units

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    With the objective to be able to optimize the design and operation of steam boiler concepts Aalborg Industries A/S [1] has together with Aalborg University, Institute of Energy Technology [9] carried out a development project paying special attention to the boiler concept as an integrated unit...... - consisting of pressure part, burner and control system. The Technical University of Denmark, MEK - Energy Engineering Section [12] has participated in the modelling process. The project has included static and dynamic modelling of the boiler concept. For optimization of operation, verication of performance...... bricks in the boiler concept to each other and hereby obtain signicant reductions in the boiler concepts weight and foot-print . The actual development project has focused on an heavy fuel oil-red boiler for the marine market with a capacity in the range 1-10 t/h saturated steam. The development project...

  20. Boiler Retrofit for the Utilization of Biodiesel

    Directory of Open Access Journals (Sweden)

    Leily Nurul Komariah

    2016-02-01

    Full Text Available Fuel oil used in the boiler is able to substitute with biodiesel. In lower blends, there are no engine modification needed, but some researchers recommended some technical adjustments in order to maintain the boiler's performance and equipment durability. This study consists of the comparison between the performance of boiler before and after retrofitting on the use of biodiesel. The diesel oil was introduced in biodiesel blends of 10% (B10, 20% (B20 and 25% (B25. A fire tube boiler was used for the test with pressure of 3 bar and heat input capacity of 60,000 kcal. The boiler retrofit is conducted by fine tuning the fan damper scale (FDS and adding a heating feature on fuel system. It was specifically intended to maintain the quality of combustion and boiler efficiency as well as to avoid an increase in fuel consumption. The combustion behaviour was monitored by exhaust emissions of CO, NOx, and SO2. The fan damper scale (FDS and fuel temperature is adjusted by the increasing portion of biodiesel used. The fuel heating apparatus was set at temperature of 40oC for the use of B10, and 60oC for B20 and B25. The FDS adjustment was successfully resulted a reduction in rate of combustion air by average of 9.2%. The boiler retrofitting for the utilization of B10, B20 and B25 showed an increase in boiler efficiency by 0.64%, 0.42% and 2.6% respectively. The boiler retrofitting is surprisingly reduced the fuel consumption by average of 11.2%.

  1. COMBINED BOILER WITH TPV

    OpenAIRE

    Björk, Magnus

    2013-01-01

    A TPV-system consists of a hot surface emitting heat radiation on a solar cell with a narrow bandgap.  A unit consisting of a boiler and a TPV-system has been constructed for testing of the performance of TPV cells. The emitter is heated by a fuel consisting of RME-oil. The radiation is collected and concentrated through two reflecting cones formed like a Faberge-egg, with an edge-type optical filter between the cones. The Faberge-egg is treated with electro-polishing in order to obtain a hig...

  2. Combustion of a fuel mix containing animal waste, industry and household waste in FB-boilers; Foerbraenning av en braenslemix bestaaende av animaliskt avfall, industri- och hushaallsavfall i FB-pannor

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Anita; Herstad Svaerd, Solvie; Moradian, Farzad

    2012-11-01

    The aim of this project is to evaluate how the operation conditions and the combustion chemistry is changed in a Bubbling Fluidized Bed (BFB) Boiler when adding approx. 20 wt-% Biomal into the fuel mixture. The following issues were addressed in the project: 1. How does the new chemical composition of the fuel mix influence bed agglomeration, deposit growth, ash flows, flue gases and particle size distribution? 2. Is it possible to run the boiler at a reduced bed temperature of about 750 deg C due to the increased moisture content originating from the biomal fuel? The project is based on combustion tests in the two Waste to Energy boilers at 20 MWth each owned by Boraas Energy and Environment AB (BEM). Furthermore, results from the Waste Refinery Project 'Reduced bed temperature in FB-boilers burning waste - part II' has been used as reference in some cases. At normal conditions the boilers are run on a fuel mixture containing 80 % sorted industrial waste and 20 % household waste. This fuel mixture consists mainly of paper, plastics and wood. In Boraas the organic part of the household waste is sorted out and used for biogas production. With the addition of biomal, which consists of animal by-products crushed to a pumpable fuel, the chemical composition of the fuel mixture is changed to some extent. The results from the combustion tests shows that biomal influences the chemical fuel composition, but also that there are large variations in the ordinary waste fuel composition as well. The most evident changes with addition of biomal are: 1. Increased moisture. 2. Reduced heat value. 3. Increased amount nitrogen, calcium and phosphorus. 4. Decreased amount lead due to the low concentration in biomal. However, there were no changes in sodium, potassium, sulphur and chlorine, elements important for increased/reduced fuel related problems, derived from biomal. The increase of calcium and phosphorus with biomal derive from bone and the calcium

  3. Impact Analysis of Hazardous Waste Fuel to Fluidized Bed Boiler Safe Operation%危废燃料对硫化床锅炉安全运行影响分析

    Institute of Scientific and Technical Information of China (English)

    刘庆

    2015-01-01

    循环流化床锅炉有良好的燃料适应性,随着节能环保意识的提高,企业更加关注如何有效、环保地利用危险废物。文章从燃料和燃烧环境两个方面出发,通过对锅炉燃烧稳定性影响因素的深入分析,研究危废燃料对循环流化床锅炉安全经济运行的重要影响。%Circulating fluidized bed boiler has a good fuel adaptability.With increasing awareness of energy saving, companies pay more attention to how to effectively and environmentally friendly use hazardous waste.This article from the fuel and combustion environment departure,through in-depth analysis of the factors affecting the stability of the boiler combustion,researches important influence on circulating fluidized bed boiler safe and economic operation of hazardous waste fuel.

  4. Protective Coatings in the Power Boilers Used to Incinerate Waste – Fuel Characteristics of Waste as the Source of Energy

    Directory of Open Access Journals (Sweden)

    Słania J.

    2016-03-01

    Full Text Available A general characteristics of waste management was presented. Municipal waste was characterised and its fuel properties were provided. Numerous thermal processes of waste utilisation were described such as an incinerating process, free-oxygen technology - pyrolysis, technology with oxygen deficiency - gasification and the plasma technology.

  5. Protective Coatings in the Power Boilers Used to Incinerate Waste – Fuel Characteristics of Waste as the Source of Energy

    OpenAIRE

    Słania J.; Sacharz – Szewczyk A.

    2016-01-01

    A general characteristics of waste management was presented. Municipal waste was characterised and its fuel properties were provided. Numerous thermal processes of waste utilisation were described such as an incinerating process, free-oxygen technology - pyrolysis, technology with oxygen deficiency - gasification and the plasma technology.

  6. Steam boiler technology

    Energy Technology Data Exchange (ETDEWEB)

    Teir, S.

    2002-07-01

    The steam boiler technology e-Book is provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The book covers the basics and the history of steam generation, modern boilers types and applications, steam/water circulation design, feedwater and steam systems components, heat exchangers in steam boilers, boiler calculations, thermal design of heat exchangers.

  7. Smooth Surfaces: A review of current and planned smooth surface technologies for fouling resistance in boiler

    Energy Technology Data Exchange (ETDEWEB)

    Corkery, Robert; Baefver, Linda; Davidsson, Kent; Feiler, Adam

    2012-02-15

    Here we have described the basics of boilers, fuels, combustion, flue gas composition and mechanisms of deposition. We have reviewed coating technologies for boiler tubes, including their materials compositions, nano structures and performances. The surface forces in boilers, in particular those relevant to formation of unwanted deposits in boilers have also been reviewed, and some comparative calculations have been included to indicate the procedures needed for further study. Finally practical recommendations on the important considerations in minimizing deposition on boiler surfaces are made

  8. The impact of a more even fuel distribution of solid fuel to a fluidized boiler; Betydelsen av jaemnare braenslefoerdelning av fastbraensle till fluidbaeddpanna

    Energy Technology Data Exchange (ETDEWEB)

    Helgesson, Johan; Andersson, Christer; Helgesson, Anna; Svanberg, Marcus [Vattenfall Utveckling AB, Aelvkarleby (Sweden)

    2005-01-01

    The goals for this project has been to: 1. Demonstrate and evaluate methods to visualize and optimize the mass-flow distribution of fuel in different chutes. 2. Show the effects of uneven and even fuel distribution on the discharge of CO and NO{sub x} in the chimney. The goals were reached by full-scale tests in two (BFB) plants. Field campaign 1 were performed in Idbaecksverket in Nykoeping. It was a large campaign with measurements both at high and low load. Methods evaluated were: mass flow measurements, lambda probes, suction pyrometer, IR pyrometer, bed temperatures, wall mounted temperatures, permanent mounted O{sub 2} instruments and fireplace camera. Field campaign 2 took place in an M-real plant in Husum. The most promising methods from campaign 1 were evaluated once again. This project has shown that uneven distribution of fuel between different fuel chutes gives raise to exceeded emissions of CO and NO{sub x}. It is the emissions of CO that increases most at uneven distribution. Furthermore it seems that uneven distribution gives a less stable condition for the plant in handling. A conclusion from the project is that mass flow measurements in the chutes are the best method for distribution detection of fuel between the chutes. Bed temperatures are measurements that almost all plants have. These give a decent indication of distribution changes of fuel, at least at high loads. Lambda probe measurements are a method that showed promising result in Husum. In Idbaecken it was less successful due to the placing of available measuring holes. The method has great potential if the probes are placed above each fuel chute. CO are well correlated to O{sub 2} and is connected to mass flow. This is a method that gives fast response on the fuel distribution between different chutes and would therefore work in all likelihood. Suction pyrometer is a well-tested and reliable method for furnace measurements. The cons for the method and equipment are the slow response, i

  9. Failure Analysis of Platen Superheater Tube of Fuel-oil Boiler%炼厂燃油锅炉屏式过热器管失效分析

    Institute of Scientific and Technical Information of China (English)

    莫烨强; 罗建成; 孙亮; 侯艳宏

    2014-01-01

    采用宏观观察、金相观察、扫描电子显微分析、成分分析等分析方法,对燃油锅炉屏式过热器发生开裂失效原因进行了分析研究。结果表明:该管长期在高温下运行产生了蠕变现象;珠光体组织出现严重的球化现象,大量碳化物呈链状沿晶界析出;过热器管道内壁存在约371.55μm厚度的氧化层。因此,管束长期局部过热服役,致使金相组织发生改变,大大降低了材料的力学性能,从而发生蠕变开裂现象。%The failure reasons of a platen superheater tube of a fuel-oil boiler were studied by macroscopic observation, metallographic analysis, scanning electron microscopy ( SEM ) and energy dispersive spectroscopy ( EDS ) . The result of macroscopic observation shows that creep cracking happened to the tube after working for a long time at high temperature. The result of metallographic analysis shows that the carbide precipitated at grain boundaries. The result of scanning electron microscopy( SEM) and energy dispersive spectroscopy( EDS) show that a oxidation layer formed on the inside of the tube. The thickness of the oxidation layer was 371. 55μm. It can be concluded that long-term local overheating occurred to the tube during working, leading to microstructure change and reducing the mechanical properties of the material.

  10. Practice of Blending the Methanol Purge Gas into the Fuel for Gas-fired Boilers%甲醇弛放气用于掺烧燃气锅炉的实践

    Institute of Scientific and Technical Information of China (English)

    董越茂; 焦东雄; 乔春红

    2011-01-01

    The utilization of the methanol purge gas was introduced, and the theoretical combustion temperature and the excess air factor of the purge gas as a blend for the gas-fired boilers were calculated and analyzed. The method of delivering the purge gas to the boilers, and the pressure reduction of the gas, etc. Were put forward. Practice proved that there was practically no adverse impact on the gas-fired boilers when the methanol purge gas was blended into the fuel gas, yet quite good social and economic benefits could be obtained.%介绍了山西焦化股份有限公司甲醇生产中甲醇弛放气的利用情况,对弛放气用于掺烧燃气锅炉的理论燃烧温度和过量空气系数进行了计算和分析;并介绍了弛放气用于掺烧燃气锅炉时弛放气接出位置的确定、所采取的输送方式、减压方式等技术措施,实践证明甲醇弛放气掺烧对燃气锅炉系统基本没有不良影响,具有较好的社会和经济效益.

  11. Central heating: package boilers

    Energy Technology Data Exchange (ETDEWEB)

    Farahan, E.

    1977-05-01

    Performance and cost data for electrical and fossil-fired package boilers currently available from manufacturers are provided. Performance characteristics investigated include: unit efficiency, rated capacity, and average expected lifetime of units. Costs are tabulated for equipment and installation of various package boilers. The information supplied in this report will simplify the process of selecting package boilers required for industrial, commercial, and residential applications.

  12. DESIGN REPORT LOW-NOX BURNERS FOR PACKAGE BOILERS

    Science.gov (United States)

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  13. DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

    Science.gov (United States)

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  14. Translation Rate of Sulfur Dioxide from Fuel Coal for Fine Coal Boilers in Power Plants%电厂煤粉炉燃煤二氧化硫转化率研究

    Institute of Scientific and Technical Information of China (English)

    吴忠标; 应洪仓

    2001-01-01

    通过测定10台电厂煤粉炉出口烟气二氧化硫排放量,并根据物料衡算,得到了燃煤中硫转化为烟气中二氧化硫的转化率,结果表明,平均转化率为93.8%。可见,电厂煤粉炉燃煤中硫转化为烟气中二氧化硫的转化率选取90%是适宜的。同时,根据以上结果,得到了电厂煤粉炉二氧化硫排放量的估算式。%By measuring the flow rates of sulfur dioxide in flue gas from ten fine coal boilers ,the translation rates of sulfur in fuel coal to sulfur dioxide in flue gas are calculated on basis of mass balance. The calculated results show that the mean translation rate is 93.8%. Therefore,it is reasonable to take the translation rate of sulfur in fuel coal to sulfur dioxide in flue gas as 90%. Meanwhile,the equation for calculation of the flow rate of sulfur dioxide in flue gas from a fine coal boiler is obtained on the basis of the above results.

  15. The behavior of ash species in suspension fired biomass boilers

    OpenAIRE

    Jensen, Peter Arendt

    2015-01-01

    While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to reme...

  16. Relocation of boilers to Gulbene, Latvia. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-09-01

    This report describes the relocation of two coal-fired boilers from Hoeje-Taastrup, Denmark to the City of Gulbene, Latvia and the conversion of one of these boilers to combustion of wood chips. The selection of Gulbene DHE as recipient of the two boilers was made by the Danish Energy Agency. The selection was based on e feasibility study, `Small Boilers Fuel Conversion Study` prepared by the Consulting Engineering Company Birch and Krogeoe/Esbensen in 1994. The recommendations regarding the relocation and conversion of the former coal-fired boilers to use wood chips have been given in a study performed by dk-TEKNIK in the year 1994. The objectives of the Consultant`s project can be summarized as follows: Prequalification of Contractors for the boiler relocation; Preparation of Tender Documents for relocation of two formerly coal-fired boilers placed in Hoeje-Taastrup to Gulbene and conversion of the boilers to combustion of wood fuel; Evaluation and Contracting; Site supervision; Handing-over. The scope of the report describes the final reporting of the boiler relocation to Gulbene. This includes: The process of the relocation; Financial calculations; Experience gained through the project. (EG)

  17. Feasibility of Combustion of Petroleum Coke in 230t/h Circulating Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    HAN Dong-tai; SONG Zheng-chang; XU Tao

    2003-01-01

    In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating fluidized bed (CFB) boiler. The performance of the boiler in burning mixed fuel with different ratios of coal to petroleum coke is obtained. Based on the experimental data, Factors influencing the stability of combustion,thermal efficiency of boiler, and emissions and desulphurisation are discussed. This study demonstrates that the combustion of petroleum coke in CFB boiler is applicable, and has great significance on the design and operation of CFB boiler to burn petroleum coke.

  18. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  19. Guide to Low-Emission Boiler and Combustion Equipment Selection

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2002-05-06

    Boiler owners and operators who need additional generating capacity face a number of legal, political, environmental, economic, and technical challenges. Their key to success requires selection of an adequately sized low-emission boiler and combustion equipment that can be operated in compliance with emission standards established by state and federal regulatory agencies. Recognizing that many issues are involved in making informed selection decisions, the U.S. Department of Energy (DOE), Office of Industrial Technologies (OIT) sponsored efforts at the Oak Ridge National Laboratory (ORNL) to develop a guide for use in choosing low-emission boilers and combustion equipment. To ensure that the guide covers a broad range of technical and regulatory issues of particular interest to the commercial boiler industry, the guide was developed in cooperation with the American Boiler Manufacturers Association (ABMA), the Council of Industrial Boiler Owners (CIBO), and the U.S. Environmental Protection Agency (EPA). The guide presents topics pertaining to industrial, commercial, and institutional (ICI) boilers. Background information about various types of commercially available boilers is provided along with discussions about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and other important selection considerations. Although information in the guide is primarily applicable to new ICI boilers, it may also apply to existing boiler installations.

  20. The behavior of ash species in suspension fired biomass boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt

    formation in suspension fired boilers. The presentation provides an overview of the knowledge obtained with respect to ash species behavior insuspension fired biomass boilers. A mechanistic understanding of the fly ash formation process in biomass fired PF boilers isobtained today. A high fraction of alkali...... salt species are released to the gas phase during the initial fuel combustion process. The salt species are present in gas phase in the boil chamberand upon cooling in the convective pass aerosols are formed. Recent studies indicates that a large fraction of the residual condensed phase ash fragments...... to generate ash particles typically in the size range of 50 to 200 μm on biomass suspension fired power plant boilers. A fragmentation rate of fuel particles of 3 have been used to describe both the residual ash formation process in laboratory entrained flow reactors and in full scale boilers.A range...

  1. Practice of Upgrading Flue Duct System to Multi-fuel-fired Boiler%混烧锅炉烟道系统改进实践

    Institute of Scientific and Technical Information of China (English)

    李顺基; 冯杰

    2015-01-01

    The comprehensive analysis on the reasons wh y the boiler load did not attain the design capacity was done and some key factors were investigated. Then the upgrading scheme for the rear flue duct is proposed. Through upgrading the pressure loss along the flue gas flow line and the partial pressure loss are decreased and these two goals of increasing the fan duty and attaining the full operation of the boiler are achieved.%通过综合分析锅炉产汽量未达到设计能力的原因,查找关键因素,提出尾部烟道的改造方案,降低烟气流动中沿程及局部压力损失,实现了提高风机出力,锅炉达到满负荷生产的目标。

  2. Superheater materials for better energy efficiency, lower emissions and better fuel flexibility in recovery and bark boilers; Oeverhettarmaterial foer energieffektivare, miljoevaenligare och braensleflexiblare sodahus- och barkpannor

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, Thomas; Falk, Ivan [Studsvik Material AB, Nykoeping (Sweden)

    1999-11-01

    The corrosion behaviour for a number of tube materials was studied in a kraft recovery boiler. Low and high alloyed ferritic materials together with low and high alloyed austenitic materials were investigated. Exposures were performed at Stora Ensos plant at Norrsundet, boiler 65, in the superheater section. Corrosion probes were exposed for 250 hours using a material temperature gradient over the test section in the range 430-550 deg C. Light optical microscopy were used for the metallographic evaluation. It was found that the austenitic materials show a better corrosion resistance compared to the ferritic materials. Sanicro 28 forms a passivating oxide in the temperature range investigated and is the material that shows the best corrosion properties in the investigation. 304L forms a partly passivating oxide that decrease the corrosion rate significantly in the entire temperature range. These two materials show only a weak temperature dependence. The corrosion behaviour of the ferritic materials are much more sensible to the temperature and the reaction resistance is reduced as the temperature increase. Even at the lowest temperatures the ferritic materials are worse than the austenitic but the difference is not remarkable. The ferritic materials do not form a passivating oxide. Compared to ordinary fossil and biomass combustion, recovery boilers constitutes a more difficult environment for corrosion probe investigations. Established techniques used in power producing utilities shows their limitations in the recovery boiler. E.g. a thermocouple measuring the material temperature is normally used to control the cooling efficiency to the probe but due to the properties of the deposits other solutions might give a more representative result. One plausible solution is to use the temperature on the exhaust air as input data for the control system. Such a solution could be of interest for use in power producing utilities since it might be a more representative way to

  3. Central heating: fossil-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Blazek, C.F.; Baker, N.R.; Tison, R.R.

    1979-05-01

    This evaluation provides performance and cost data for fossil-fuel-fired steam boilers, hot-water generators, and thermal fluid generators currently available from manufacturers. Advanced-technology fluidized-bed boilers also are covered. Performance characteristics investigated include unit efficiencies, turndown capacity, and pollution requirements. Costs are tabulated for equipment and installation of both field-erected and packaged units. The information compiled in this evaluation will assist in the process of selecting energy-conversion units required for industrial, commercial, and residential applications.

  4. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  5. Analisa Efisiensi Water Tube Boiler Berbahan Bakar Fiber, Cangkang Sawit dan Kulit Kayu Menggunakan Metode Langsung

    OpenAIRE

    Gaol, Dosma Putra Lumban

    2016-01-01

    Some of the factors that affect the efficiency of the boiler is a superheater pressure, water feed temperature, steam temperature, the amount of steam produced, the amount of fuel consumption and calorific value fuel combustion. Steamtab chemicallogic use companion software to calculate the value of enthalpy. The aim of this study is to get relations variations in pressure superheater with boiler efficiency, the relationship of variation of temperature feed water to the boiler efficiency, the...

  6. Up-date on cyclone combustion and cyclone boilers

    Energy Technology Data Exchange (ETDEWEB)

    Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

    2010-07-01

    The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

  7. Modeling operation mode of pellet boilers for residential heating

    Science.gov (United States)

    Petrocelli, D.; Lezzi, A. M.

    2014-11-01

    In recent years the consumption of wood pellets as energy source for residential heating lias increased, not only as fuel for stoves, but also for small-scale residential boilers that, produce hot water used for both space heating and domestic hot water. Reduction of fuel consumption and pollutant emissions (CO, dust., HC) is an obvious target of wood pellet boiler manufacturers, however they are also quite interested in producing low- maintenance appliances. The need of frequent maintenance turns in higher operating costs and inconvenience for the user, and in lower boiler efficiency and higher emissions also. The aim of this paper is to present a theoretical model able to simulate the dynamic behavior of a pellet boiler. The model takes into account many features of real pellet boilers. Furthermore, with this model, it is possible to pay more attention to the influence of the boiler control strategy. Control strategy evaluation is based not only on pellet consumption and on total emissions, but also on critical operating conditions such as start-up and stop or prolonged operation at substantially reduced power level. Results are obtained for a residential heating system based on a wood pellet boiler coupled with a thermal energy storage. Results obtained so far show a weak dependence of performance in terms of fuel consumption and total emissions on control strategy, however some control strategies present some critical issues regarding maintenance frequency.

  8. Experimental installation with pressurized fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Dobrzanski, W.; Szwarc, W.; Jurek, K.; Prokop, A. (Politechnika Warszawska (Poland). Instytut Techniki Cieplnej)

    1990-01-01

    Describes a test installation with a 3 MW pressurized fluidized bed boiler. The installation was commissioned at the Institute of Heat Engineering at the Technical University in Warsaw. Predesign assumptions and the lay-out of the installation are given. A schematic diagram of the pressurized (0.6 MPa) fluidized bed boiler with an inner diameter of 1.4 m and a total height of 5.45 m is shown. The fuel feeding system consists of a coal and adsorbent container, two feeders and an air jet pump for pneumatic transport. A water type boiler is integrated into the pressure vessel. Flue gas cyclones are also integrated into a separate pressure vessel. The computerized control system and instrumentation are described. Temperatures, pressures, pressure differences, rotational speeds and the chemical composition of gases are monitored.

  9. Boiler house modernization through shared savings program

    Energy Technology Data Exchange (ETDEWEB)

    Breault, R.W. [Tecogen, Waltham, MA (United States)

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  10. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Liss, William E; Cygan, David F

    2013-04-17

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system the Super Boiler for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently

  11. Energy efficiency in boilers; Eficiencia energetica em caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Ponte, Ricardo Silva The [Universidade Federal do Ceara (UFCE), Fortaleza, CE (Brazil). Dept. de Engenharia Eletrica], email: ricthe@dee.ufc.br; Barbosa, Marcos Antonio Pinheiro; Rufino, Maria da Gracas [Universidade de Fortaleza (UNIFOR), CE (Brazil). Dept. de Engenharia Eletrica], emails: marcos_apb@unifor.br, gsrufino@unifor.br

    2010-07-01

    The boiler is vapor generator equipment that has been widely used in industrial milieu as in electric energy generation in thermoelectric plants. Since their first conception, the boilers have been changed in order to provide security and energetic efficiency. They can present high losses of energy if they don't be operated according to some criteria. A considerable part of boilers operation cost include fuel expenses. So, the adoption of effective steps in order to reduce fuel consumption is important to industry economy, besides it brings environmental benefits through the reduction of pollution liberation. The present article has the objective of emphasizing the effective steps for the economy of energy in boilers, such as, the regulation of combustion; the control of soot and incrustations; the installation of economizers, air heaters and super heaters; the reduction in purges and reintroduction of condensed steam. (author)

  12. Solved and unsolved problems in boiler systems. Learning from accidents

    International Nuclear Information System (INIS)

    This paper begins with a brief review on the similarity law of conventional fossil-fuel-fired boilers. The concept is based on the fact that the heat release due to combustion in the furnace is restricted by the furnace volume but the heat absorption is restricted by the heat transfer surface area. This means that a small-capacity boiler has relatively high specific furnace heat release rate, about 10 MW/m3, and on the contrary a large-capacity boiler has lower value. The surface-heat-flux limit is mainly dominated by the CHF inside the water-wall tubes of the boiler furnace, about 350 kW/m2. This heat-flux limit is almost the same order independently on the capacity of boilers. For the safety of water-walls, it is essential to retain suitable water circulation, i.e. circulation ratio and velocity of water. This principle is a common knowledge of boiler designer, but actual situation is not the case. Newly designed boilers often suffer from similar accidents, especially burnout due to circulation problems. This paper demonstrates recent accidents encountered in practical boilers, and raises problems of rather classical but important two-phase flow and heat transfer. (author)

  13. ENERGY STAR Certified Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Boilers that are effective as of October 1,...

  14. Basics about online boiler cleaning according to the Schwandorf principle; Grundlagen zur Online-Kesselreinigung nach dem Schwandorfer Prinzip

    Energy Technology Data Exchange (ETDEWEB)

    Krueger, Joerg [VWT Ing.-Buero, Schwandorf (Germany); Krueger, Sascha [IBK-Verfahrenstechnik, Bad Berka (Germany)

    2013-10-01

    In the Schwandorf waste-to-energy (WtE) plant more than ten years ago a wet online boiler cleaning system was developed which has the capability to clean the radiation passes of (WtE-, biomass- and refuse derived fuel (RDF)) boilers without damaging the boiler. During the development it was recognised that the method of atomising the washing agent (water) is highly influencing the effectiveness of cleaning by securing parts of the boiler (membrane walls). (orig.)

  15. Maintenance of immersion ultrasonic testing on the water tube boiler

    International Nuclear Information System (INIS)

    There are 4-boiler in nuclear fuel cycle engineering laboratories (NCL). These boilers have been operated in the long term over 20 years. One of them, the leakage of boiler water was found at one of the generating tubes, and 2 adjoining generating tubes were corroded in Dec, 2011. These generating tubes were investigated by immersion ultrasonic testing (UT) for measure thickness of the tube. As a result, thinner tube was found in a part of a bend and near the water drum. These parts are covered with sulfide deposit, it seems that the generating tubes were corroded by sulfide. (author)

  16. Improvement of steam temperature control in supercritical once thru boilers

    OpenAIRE

    黒石, 卓司; 藤川, 卓爾

    2009-01-01

     New steam temperature control logic for supercritical once thru boilers was developed from the view point of simplicity similar to that of the conventional sub-critical drum type boilers. Water wall outlet steam temperature can be controlled more easily due to larger specific heat capacity of steam than super heater outlet steam temperature. By dividing temperature control into two parts, one at water wall outlet by fuel flow and the other at SH(super heater) outlet by SH spray flow, boiler ...

  17. Installations of SNCR on bark-fired boilers

    International Nuclear Information System (INIS)

    Experience has been collected from the twelve bark-fired boilers in Sweden with selective non catalytic reduction (SNCR) installations to reduce emissions of nitrogen oxides. Most of the boilers have slope grates, but there are also two boilers with cyclone ovens and two fluidized bed boilers. In addition to oil there are also possibilities to burn other fuel types in most boilers, such as sludge from different parts of the pulp and paper mills, saw dust and wood chips. The SNCR installations seems in general to be of simple design. In most installations the injection nozzles are located in existing holes in the boiler walls. The availability is reported to be good from several of the SNCR installations. There has been tube leakage in several boilers. The urea system has resulted in corrosion and in clogging of one oil burner. This incident has resulted in a decision not to use SNCR system with the present design of the system. The fuel has also caused operational problems with the SNCR system in several of the installations due to variations in the moisture content and often high moisture content in bark and sludge, causing temperature variations. The availability is presented to be high for the SNCR system at several of the plants, in two of them about 90 %. The results in NOx reduction vary between the installations depending on boiler, fuel and operation. The emissions are between 45 and 100 mg NO2/MJ fuel input and the NOx reduction rates are in most installations between 30 and 40 %, the lowest 20 and the highest 70 %. 13 figs, 3 tabs

  18. Steam boiler technology

    Energy Technology Data Exchange (ETDEWEB)

    Teir, S.

    2003-07-01

    This book is the published version of the e-book with the same name. The interactive lecture slides, which accompany most chapters, exist only in the online version and on the attached CD-Rom. The Steam Boiler Technology e-book is the main course book for the course on steam boiler technology provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The steam boiler technology e-Book is provided by the Laboratory of Energy Engineering and Environmental Protection at Helsinki University of Technology. The book covers the basics and the history of steam generation, modern boilers types and applications, steam/water circulation design, feedwater and steam systems components, heat exchangers in steam boilers, boiler calculations, thermal design of heat exchangers. The chapters of the second edition have been corrected based on reader and reviewer comments, and four new chapters have been added. The user interface of the electronic version has also been updated. The password for the online book will be changed once a year. If you have problems accessing the online book, or need a new password, please contact sebastian.teir@hut.fi.

  19. Methods for tracking the motion and temperature history of fuel particles in grate furnaces and waste boilers; Metoder foer kartlaeggning av braenslepartiklars roerelse- och temperaturhistorik i rosterpannor och avfallsugnar - etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Gustavsson, Lennart; Blom, Elisabet; Oskarsson, Jan; Petersson, Mats [Swedish National Testing and Research Inst., Boraas (Sweden)

    2003-03-01

    The objective of this project has been to demonstrate and evaluate the feasibility of some proposed measuring methods for tracking the motion and temperature history of fuel particles in a grate furnace through full-scale trials. The methods use radioactive isotopes and are based on marking of single fuel particles. The methods have the following objectives: To continuously track the motion of a single fuel particle from the fuel feed to the burn-out; To determine when a fuel particle arrives at certain temperatures; To study the drying process for a fuel particle; To determine the density in different parts of the fuel bed. The method for continuous position determination is based on the construction of a mathematical model of the dimensions and materials of the furnace. Detectors are placed in a number of positions on the outside of the furnace, and the model is then calibrated with a radioactive source placed in a number of given positions inside the furnace. When using the method, fuel particles marked with the radioactive isotope Na is fed to the fuel inlet. From the detector signals the position of the source can be continuously determined. The full-scale trials showed that the uncertainty in the position determination was greater than expected. At the calibration, the mean error of the position determination was 0,62 m, and the error was less than 0,5 m for 80 % of the calibration positions. At the trials during boiler operation the results from the original calculation model were partly not reasonable, i.e. in that positions outside the possible volume were achieved during certain periods. However, some conclusions about the time scales could be drawn, e.g. about the residence times on different parts of the grate. A number of factors are thought to contribute to the low accuracy. The number of detectors influences the accuracy, and during the boiler operation trials one detector ceased to function. Further it was assumed in the model that the density of

  20. Characterization and quantification of deposits build up and removal in straw suspension fired boilers. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Arendt Jensen, Peter; Wedel, S.; Jappe Frandsen, F.; Dam-Johansen, K.; Shafique Bashir, M. [Technical Univ. of Denmark. CHEC Research Centre, Kgs. Lyngby (Denmark); Wadenback, J.; Thaaning Pedersen, S. [Vattenfall A/S, Copenhagen (Denmark)

    2013-07-15

    This project deals with ash deposit formation in suspension fired biomass power plant boilers. The project has been conducted in a tight collaboration between Vattenfall and the CHEC Research Centre at DTU Department of Chemical Engineering. A large part of the project has been performed by conducting advanced probe measurements at the Amagervaerkets Vattenfall owed boilers. It was the objective of the project to provide an improved understanding of ash deposit formation and removal in biomass suspension fired boilers. The project have provided a large amount of knowledge on the following issues: 1) The influence of local boiler conditions on deposit formation in suspension fired boilers using wood or co-firing straw and wood, 2) quantification of deposit removal in biomass suspension firing boilers with regards both to natural shedding and soot blower induced shedding, 3) established relations of the properties of fuel ash, fly ash and deposits, 4) use of coal ash to remedy biomass ash induced boiler deposit problems. (Author)

  1. Oil condensation boilers and problems with sulphur. Sulphur separation for oil-fired condensation boilers and flue gas scrubbers - six measurements at different boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1988-11-01

    Three condensation boilers, one condensating scrubber boiler and two waste gas scrubbers were the objects of measurements made to determine to what degree sulphur is separated. The three condensation boilers which are only equipped with a condenser for the condensation of the combustion water shaved separation levels of between 0.5 and 3.5%. They are therefore not suitable for cutting the SO/sub 2/-emissions from the combustion of sulphur-containing fuel oil. The washer boilers showed better results (40-45%) despite the fact that it works with acid washing liquid (2.85 pH). To explain the high level of separation one must assume that under oxygen influence a large part of the sulphur dioxide is further oxidised to sulphuric acid. Alkaline washers showed very good separations of up to 90%. Here again a large part of the sulphur dioxide further oxidises to sulfates.

  2. Scheme Design of 220 t/h Circulating Fluidized Bed Boiler using Slime and Refuse Mixture as Fuel in Nantun Power Plant%南屯电厂220 t/h循环流化床煤泥、煤矸石混烧锅炉的方案设计

    Institute of Scientific and Technical Information of China (English)

    徐秀国

    2001-01-01

    Research and development and boiler design feature of 220 t/h CFBus ing the slime and refuse mixture as fuel in Nantun power plant are introduced in this paper.%介绍了南屯电厂220t/h循环流化床煤泥、煤矸石混烧锅炉的开发研究,锅炉设计特点及各项指标规范。

  3. Systematic Field Study of NO(x) Emission Control Methods for Utility Boilers.

    Science.gov (United States)

    Bartok, William; And Others

    A utility boiler field test program was conducted. The objectives were to determine new or improved NO (x) emission factors by fossil fuel type and boiler design, and to assess the scope of applicability of combustion modification techniques for controlling NO (x) emissions from such installations. A statistically designed test program was…

  4. NOx control accomplishments and future challenges for coal-fired boilers

    International Nuclear Information System (INIS)

    Nitrogen oxide (NOx) control strategies and challenges for fossil-fuel power plants are outlined. The following topics are described: US laws on environmental protection; US coal-fired generating capacity; retrofit NOx controls for coal-fired boilers; low NOx cell burner; NOx compliance planning; retrofit NOx controls for coal-fired boilers; emerging NOx issues; regulatory; strategic; technology and cost

  5. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    of the boiler is (with an acceptable accuracy) proportional with the volume of the boiler. For the dynamic operation capability a cost function penalizing limited dynamic operation capability and vise-versa has been dened. The main idea is that it by mean of the parameters in this function is possible to t its...... shape to the actual application. In the paper an optimization example is shown and the results discussed. By means of the developed model it is shown how the optimum changes from a boiler favoring a good dynamic capability (i.e. a boiler with a relatively large volume) to a boiler not penalizing...

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  7. Recovery boiler model; Soodakattilan kehitystyoe III

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Ylitalo, M.; Sundstroem, K.; Helke, R.; Heinola, M. [Kvaerner Pulping Oy, Tampere (Finland)

    1997-10-01

    The recovery boiler model was further tested and developed. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. During 1996 the formation of CH{sub 4} during pyrolysis and release of sulfur was included to the model. Further the formation of NO from fuel nitrogen and formation of thermal- NO were included to the model using Arrhenius type reaction rate equations. The calculated results are realistic and the model is used as a tool to find out methods to increase the efficiency and availability and decrease the emissions. Analysing the results of the earlier field study of 8 boilers showed that the furnace heat load, fuming rate, find the black liquor composition have influence on the enrichment of the potassium to the fly ash. (orig.)

  8. Sliding Mode Control for the Boiler Steam Pressure of Fuel-steam Pressure System Based on Delayed Output Observer%基于输出延时观测器的燃料-汽压系统锅炉蒸汽压力滑模控制

    Institute of Scientific and Technical Information of China (English)

    崔志强; 刘吉臻; 刘金琨

    2011-01-01

    The boiler steam pressure is a important parameter reflecting the state of boiler operation. According to the delayed measurement of the boiler steam pressure, a delayed output observer was designed for fuel-steam pressure system. In the delayed output observer, only the boiler steam pressure was needed, then the observed value of the boiler steam pressure, the first derivative and the second derivative value of the boiler steam pressure were obtained. The convergence of the observer was proved. Sliding mode controller was designed by using the observed value which can improve the system robustness, and the result show that the closed system stability can be guarantee from Lyapunov stability analysis. Only the boiler steam pressure signal was used in the observer and the controller, which indicates that the proposed method has important significance in engineering. Simulation results are presented to validate the good tracking performance of the control system.%锅炉蒸汽压力是表征锅炉运行状态的重要参数.针对燃料-汽压系统锅炉蒸汽压力测量信号的延迟问题,设计一种延迟观测器,只需要实测的延迟锅炉蒸汽压力信号,便可实现延迟锅炉蒸汽压力及其一阶和二阶导数的观测,理论分析证明了观测器的收敛性.将延时观测器的观测值用于控制器中,利用滑模控制方法设计控制器,通过Lyapunov稳定性分析方法证明了闭环系统的稳定性.由于观测器和控制器中只采用了延迟锅炉蒸汽压力信号,因此本算法具有重要的工程意义.仿真结果显示了良好的跟踪效果,证明了该方法的有效性.

  9. Heat Transfer Characteristic in Oxy-fuel Circulating Fluidized Bed Boiler%富氧燃烧循环流化床锅炉炉内传热特性

    Institute of Scientific and Technical Information of China (English)

    王春波; 侯伟军; 陈传敏; 霍志红

    2011-01-01

    针对富氧燃烧循环流化床锅炉(circulating fluidized bed boiler,CFBB)炉内传热特性进行了研究。考虑气体辐射对传热系数的影响,建立了CFBB富氧燃烧下的传热模型。以一台440t/h循环流化床锅炉为例,通过模型分析了炉内传热情况,并和空气燃烧模式下的传热特性进行比较。进行了氧气浓度在30%、50%、70%气氛下的CFBB炉膛概念性设计。在循环流化床锅炉炉内传热中,灰占主导作用,烟气成分变化对传热系数影响不大。氧气浓度越高,越有必要设置外置换热器来维持炉膛正常运行。%The heat transfer in oxy-fuel circulating fluidized bed boiler (CFBB) was investigated. A model which considers the influence of gases radiation on heat transfer coefficient was set. Take a 440t/h CFBB for example, the heat transfer in furnace was calculated and the results were compared with air-fired CFBB. The model shows the heat transfer coefficient is not be changed greatly in oxy-fuel combustion, because the heat transfer is dominated by the effect of particles, not depend on gases composition. The concept design of oxy-fuel CFBB was done at 30%, 50%, and 70% O2 concentration. It was found the higher concentration of oxygen the more necessary to set an external heat exchanger to keep a normal operation of the furnace.

  10. Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, Steve [Burns & McDonnell, Inc., Kansas City, MO (United States); Knapp, David [Burns & McDonnell, Inc., Kansas City, MO (United States)

    2012-07-01

    Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a biomass-fired boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using carbon neutral fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO2) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO2 emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO2 emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO2. The boiler does require auxiliary functions, however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO2 emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO2 per year.

  11. Conversion of KVGM-100-150 boilers to cyclone-swirl burning of gas

    Science.gov (United States)

    Shtym, K. A.; Solov'eva, T. A.

    2015-03-01

    Heating sources of Vladivostok with boilers reconstructed in 2011 to gas burning is presented. The historical reference of the experience of boiler conversion to cyclone-swirl technology of burning of fuel oil and gas is given. Stages of the primary furnace and boiler upgrading are shown. Taking BKZ 75-16 and BKZ-120-100 boilers as examples, the principal differences of the swirl type of fuel burning from the burner type are demonstrated. Data of the KVGM-100-150 MTs boiler with cyclone-swirl burning of gas and fuel oil is represented. The mathematical model developed for the primary furnace with the 65 MW capacity gives detailed explanations to the features of mixing in the combustion chamber of the primary furnace, which substantiate conditions and places of the fuel injection. The practical result is supported by test data obtained on the operating equipment. To enhance the effectiveness of fuel consumption on six converted KVGM-100-150 MTs boilers, the convective section was restructured and the water circulation circuit was optimized. Comparative analysis of estimated and operating characteristics showed the efficiency increment. The application of cyclone-swirl technology made it possible to increase the effectiveness of the KVGM-100-150 boiler and improve its environmental indicators.

  12. SEM Investigation of Superheater Deposits from Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt; Frandsen, Flemming; Hansen, Jørn;

    2004-01-01

    , mature superheater deposit samples were extracted from two straw-fired boilers, Masnedø and Ensted, with fuel inputs of 33 MWth and 100 MWth, respectively. SEM (scanning electron microscopy) images and EDX (energy dispersive X-ray) analyses were performed on the deposit samples. Different strategies...

  13. Task 2: Materials for Advanced Boiler and Oxy-combustion Systems

    Energy Technology Data Exchange (ETDEWEB)

    Holcolm, Gordon R.; McGhee, Barry

    2009-05-01

    The PowerPoint presentation provides an overview of the tasks for the project: Characterize advanced boiler (oxy-fuel combustion, biomass co-fired) gas compositions and ash deposits; Generate critical data on the effects of environmental conditions; develop a unified test method with a view to future standardization; Generate critical data for coating systems for use in advanced boiler systems; Generate critical data for flue gas recycle piping materials for oxy-fuel systems; and, Compile materials performance data from laboratory and pilot plant exposures of candidate alloys for use in advanced boiler systems.

  14. Particulate emission abatement for Krakow boiler houses

    Energy Technology Data Exchange (ETDEWEB)

    Wysk, R.

    1995-12-31

    Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissions which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.

  15. Pilot-Scale Demonstration of a Novel, Low-Cost Oxygen Supply Process and its Integration with Oxy-Fuel Coal-Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Krish Krishnamurthy; Divy Acharya; Frank Fitch

    2008-09-30

    In order to achieve DOE targets for carbon dioxide capture, it is crucial not only to develop process options that will generate and provide oxygen to the power cycle in a cost-effective manner compared to the conventional oxygen supply methods based on cryogenic air separation technology, but also to identify effective integration options for these new technologies into the power cycle with carbon dioxide capture. The Linde/BOC developed Ceramic Autothermal Recovery (CAR) process remains an interesting candidate to address both of these issues by the transfer of oxygen from the air to a recycled CO{sub 2} rich flue-gas stream in a cyclic process utilizing the high temperature sorption properties of perovskites. Good progress was made on this technology in this project, but significant challenges remain to be addressed before CAR oxygen production technology is ready for commercial exploitation. Phase 1 of the project was completed by the end of September 2008. The two-bed 0.7 tons/day O2 CAR process development unit (PDU) was installed adjacent to WRI's pilot scale coal combustion test facility (CTF). Start-up and operating sequences for the PDU were developed and cyclic operation of the CAR process demonstrated. Controlled low concentration methane addition allowed the beds to be heated up to operational temperature (800-900 C) and then held there during cyclic operation of the 2-bed CAR process, in this way overcoming unavoidable heat losses from the beds during steady state operation. The performance of the PDU was optimized as much as possible, but equipment limitations prevented the system from fully achieving its target performance. Design of the flue gas recirculation system to integrate CAR PDU with the CTF and the system was completed and integrated tests successfully performed at the end of the period. A detailed techno-economic analysis was made of the CAR process for supplying the oxygen in oxy-fuel combustion retrofit option using AEP's 450

  16. Selecting Actuator Configuration for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Leth, John-Josef; Wisniewski, Rafal

    2009-01-01

    This paper addresses the problem of an optimal actuator configuration in an economic perspective. The objective is to minimize the economical cost of operating a given plant. Functionals encapsulating information of the business objectives given the different actuators has been established...... with particular focus on a boiler in a power plant operated by DONG Energy - a Danish energy supplier. The problem has been reformulated using mathematic notions from economics. The selection of actuator configuration has been limited to the fuel system which in the considered plant consists of three different...

  17. INCREASING OF EFFICIENCY OF NATURAL GAS COMBUSTION IN STEAM BOILERS OF SMALL AND MEDIUM CAPACITY DUE TO IMPROVED MIXTURE FORMATION

    Directory of Open Access Journals (Sweden)

    Gaponenko A. M.

    2014-12-01

    Full Text Available The article presents methods of industrial tests of the of technical device utility model designed for boilers E-1,0-0,9G-3 QL-500, D-721 of small and medium capacity. The research is aimed at improving the efficiency of fuel combustion in the boiler furnaces due to uniform distribution of airflow when supplying it to the boiler burner

  18. Modelling, simulating and optimizing Boilers

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    This paper describes the modelling, simulating and optimizing including experimental verication as being carried out as part of a Ph.D. project being written resp. supervised by the authors. The work covers dynamic performance of both water-tube boilers and re tube boilers. A detailed dynamic mod...

  19. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    Energy Technology Data Exchange (ETDEWEB)

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  20. Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2010-08-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  1. Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2012-01-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  2. 49 CFR 230.47 - Boiler number.

    Science.gov (United States)

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section...

  3. Managing corrosion in biomass boilers. Benefits and limitations of coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tuurna, S.; Varis, T.; Ruusuvuori, K. (and others) (VTT Technical Research Centre of Finland, Espoo (Finland))

    2010-05-15

    Oxidation and corrosion of materials in highly demanding applications is critical for longterm performance of materials used in power generation. Energy production in biomass fired boilers is increasing rapidly due to the advantages of CO{sub 2} neutrality and renewability. Fluidised bed combustors and grate fired boilers have proved the most reliable technologies for burning biomass since its fuel characteristics are variable. The fly ash of biomass is relatively corrosive due to its composition containing high concentrations of chemically active compounds of alkali, sulphur and chlorine, and it also may contain erosive components especially in the case of fluidised bed boilers. Due to the potential for severe chlorine induced corrosion, plant operating temperatures and efficiency must be limited. To overcome material wastage more alloyed materials are needed. The high cost and sometimes hard to manufacture bulk materials could be replaced with coatings, which can be applied on the more economic low alloy steel having the proper mechanical properties. The paper discusses the benefits and limitations of thermal sprayed coatings in biomass boilers. The applied examples have included iron and nickel based HVOF and arc sprayed coatings subjected to verification field testing in boiler testing under in aggressive biofuel conditions. The coatings have shown good corrosion resistance in long-term field tests. (orig.)

  4. Two proposals to determine the efficiency of bagasse boiler

    Energy Technology Data Exchange (ETDEWEB)

    Sosa-Arnao, Juan Harold; Modesto, Marcelo [Universidade Estadual de Campinas (DE/FEM/UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia], e-mail: jhsosa@fem.unicamp.br; Nebra, Silvia A. [State University of Campinas (NIPE/UNICAMP), SP (Brazil). Interdisciplinary Center of Energy Planning], e-mail: silvia.nebra@pesquisador.cnpq

    2006-07-01

    This work analyzes and compares two proposals for determination of the bagasse boiler efficiency, one of it based on bagasse higher heating value (HHV), the other one based on bagasse lower heating value (LHV). The methodology of calculation, for both proposals, uses the heat loss method. The results, obtained through the two proposal's, presented important differences; the boiler efficiency determined through the proposal of code ASME PTC 4.1, based on HHV, highlights the effect of bagasse moisture content upon boiler efficiency. This effect, in the Beaton and Lora proposal, is hidden, because the energy required to evaporate the bagasse moisture content and the water vapour from hydrogen contained in the fuel are discounted in the LHV calculation. Three types of boilers, with different capacity and leaving steam properties were analysed. Considering the boiler constituted by a sequential arrangement of a steam generator, an air heater and an economizer, a simulation was made determining the influence of the variation of the air heater exit gases temperature upon theirs performances. The performance analysis was based on the second law of thermodynamics. (author)

  5. Development of the boiler tube wall thickness ultrasonic detector

    International Nuclear Information System (INIS)

    Wall thickness of fossil fuel firing power boiler tubes are measured by ultrasonic test at regular intervals as part of in-service inspections. The measuring tubes are located high up on the boiler and at restricted sites, and many man-hours are required for preparatory of boiler tube wall thickness scale removal. To improve the efficiency and reliability of boiler tube wall thickness measurements, a system was developed for measuring the tube wall thickness by ultrasonic test from inside the tube. The primary features of this system are: 1) polishing on the outersurface of boiler tubes is not necessary because measurements are made from inside. (Reduction of man-hours), 2) measurements in limited places where manual measurement is difficult or impossible is made possible because automatic measurement from inside the tube is made by an ultrasonic probe introduced into the tube from the inspection hole of the header. (Improvement of reliability), and 3) the tube wall thickness is measured by a submerged ultrasonic rotary probe at an accuracy of ±0.1 mm along the full length. (Improvement of reliability)

  6. 46 CFR 61.05-10 - Boilers in service.

    Science.gov (United States)

    2010-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  7. Emission analysis of the best available wood-fired central heating boilers on the market

    International Nuclear Information System (INIS)

    The purpose of the present project is to study the emissions from some of the best available wood-fired central heating boilers on the market. The aim is to identify the critical factors which determine the emission levels by means of emission measurements as well as temperature measurements in the combustion chamber. Four boilers with different design characteristics have been included in the project. All boilers use reversed combustion and fan-assisted combustion air supply, and have shown low tar emissions in earlier environmental tests. Boiler A is a boiler with a rather large mass of ceramics in the grate and in the burn-out zone, and a large volume of water. Boiler B has a smaller mass in the cast-iron grate and in the burn-out zone and a small water volume. Boiler C is a boiler with tertiary air and an incorporated accumulator tank. Boiler D has a zirconia-cell probe for continuous control of the air-excess ratio. The measurements have been made with the boilers in accumulator operation, i.e. at maximum heat output, since they are intended for this type of operation. Tests have, in addition to normal operating conditions, been made with high fuel moisture contents, high draught and a low boiler temperature at the start of the test. Measurements have been made of excess-air ratios, contents of CO, total hydrocarbons (THC), NOx and a number of volatile organic compounds (VOC) in the flue gases as well as of combustion temperatures below the grate

  8. The emissions of and the correlation between emissions of CO and TOC as well as hydrocarbons for solid fuel boilers in the pulp and paper industry; Emissionerna av och sambandet mellan CO och TOC respektive olika kolvaetefoereningar fraan skogsindustrins fastbraensleeldade pannor

    Energy Technology Data Exchange (ETDEWEB)

    Bjurstroem, Henrik; Jonsson, Claes; Lundborg, Rickard; Taflin, Anders; Oehrstroem, Anna [AaF-Process AB, Stockholm (Sweden)

    2003-07-15

    In general, one can expect that an incomplete combustion will result in larger concentrations of substances such as carbon monoxide and various organic substances in the flue gases. While some of these do not have any great importance for the environment, others such as polyaromatic hydrocarbons, could have a negative effect. If one wishes to restrict their emissions, one has a measuring problem: their concentration is low and the analyses take time. Carbon monoxide, which may be measured continuously, has been proposed as an indicator substance for these, and a limit value on carbon monoxide has been proposed. However, the correlation between carbon monoxide, CO, and the sum of organic substances, TOC, on the one hand and with PAH on the other hand is uncertain. The proposed limit value is 500 mg/Nm{sup 3} at 6 % O{sub 2}. Adding sulphur in various forms, elementary sulphur, ammonium sulphate or as a fuel comparatively rich in sulphur, has previously been shown to yield significant reductions of the CO concentration in flue gases. It is uncertain whether TOC is affected. In the project reported here an investigation in four parts has been performed: The results from an inventory in 1998 have been updated by collecting data from the SCADA system of the plants, which investigation confirms that many plants will not be able to meet the proposed limit value. Detailed measurements with a high time resolution of CO, organic substances such as methane, formaldehyde and benzene, as well as TOC, have been performed in three plants, two grate boilers and one fluidized bed boiler (BFB). Samples were taken for the analysis of PAH. Sulphur has been injected in a following campaign and the effect on emissions of CO, TOC and organic substances has been monitored. The results have been examined with the purpose of showing whether there is a correlation or not between these variables. The results confirm that the concentration of CO, TOC and organic substances increase

  9. Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 2: Residual-fired nocogeneration process boiler

    Science.gov (United States)

    Knightly, W. F.

    1980-01-01

    Computer generated data on the performance of the cogeneration energy conversion system are presented. Performance parameters included fuel consumption and savings, capital costs, economics, and emissions of residual fired process boilers.

  10. Boiler-turbine life extension

    Energy Technology Data Exchange (ETDEWEB)

    Natzkov, S. [TOTEMA, Ltd., Sofia (Bulgaria); Nikolov, M. [CERB, Sofia (Bulgaria)

    1995-12-01

    The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

  11. Parameter Tuning via Genetic Algorithm of Fuzzy Controller for Fire Tube Boiler

    OpenAIRE

    Osama I. Hassanein; Ayman A. Aly; Ahmed A. Abo-Ismail

    2012-01-01

    The optimal use of fuel energy and water in a fire tube boiler is important in achieving economical system operation, precise control system design required to achieve high speed of response with no overshot. Two artificial intelligence techniques, fuzzy control (FLC) and genetic-fuzzy control (GFLC) applied to control both of the water/steam temperature and water level control loops of boiler. The parameters of the FLC are optimized to locating the optimal solutions to meet the required perf...

  12. CFD Simulation On CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Amol S. Kinkar

    2015-02-01

    Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

  13. Theoretical Research of Coal Gasification Products Burning in Boilers at Tomsk Thermal Power Plant-3

    Directory of Open Access Journals (Sweden)

    Somov A.A.

    2015-01-01

    Full Text Available Mathematical modeling of primary fuel change into power gas in power generating boiler with productivity of steam 160 t\\h was done. Research of aggregate work on some power modes was completed. Characteristic curves of efficiency coefficient at different loads and ratio on power and natural gases burning were made. Practicability of power gas use as fuel was proved.

  14. Bubbling fluidized bed boiler for Vanaja power plant

    Energy Technology Data Exchange (ETDEWEB)

    Sormunen, R.; Haermae, P.; Vessonen, K.; Ketomaeki, A. [ed.

    1998-07-01

    At the Vanaja Power Plant, on the outskirts of Haemeenlinna, there have been changes which reflect the central goals in IVO`s product development work. At Vanaja, efficiency is combined with environmental friendliness. In the early 1980s, the plant was modernized to produce district heat in addition to electricity. At that time, along with the new gas turbine at the plant, the main fuel, coal, while remaining the fuel for the old boilers, was replaced by natural gas. This year a new type of bubbling fluidized bed boiler enabling continuous use of peat and trial use of biofuels along with coal was introduced at the plant. In addition to the Nordic countries, this kind of technology is required in central eastern Europe, where modernization of ageing power plants is being planned to achieve the best possible solutions in respect of production and the environment. IVO develops a new repair technique for underwater sites

  15. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan

    2002-04-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced

  16. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  17. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2002-10-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  18. Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

    Directory of Open Access Journals (Sweden)

    Belošević Srđan V.

    2016-01-01

    Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

  19. Study of Corrosion in a Biomass Boiler

    Directory of Open Access Journals (Sweden)

    C. Berlanga

    2013-01-01

    Full Text Available Biomass plants, apart from producing energy, help to reduce CO2(g emissions. One of the biggest problems for their development is superheater corrosion due to fuel corrosivity, especially of the straw. This limits both the temperature of the vapour and also the effectiveness of the plant. In order to know more about the reactions which happen inside the boiler of biomass, thermodynamic calculations using software (HSC Chemistry have been carried out. Field tests have been carried out in the Sangüesa Biomass Plant in Navarra (Spain: determination of the types of oxides and the deposits formed on the superheaters tubes as well as a program to measure temperatures. Finally, the global results are discussed.

  20. New controls spark boiler efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Engels, T. (Monsanto, University Park, IL (United States))

    1993-09-01

    Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

  1. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Science.gov (United States)

    2010-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers....

  2. BOILER EFFICIENCY EVALUATION AND MONITORING THROUGH DATA MINING TECHNIQUES IN TEXTILE INDUSTRY

    Directory of Open Access Journals (Sweden)

    S.K. TYAGI,

    2011-04-01

    Full Text Available Cost of energy is the highest among all other components in the production of textile products. So energy efficiency analysis and control has assumed paramount importance. Boiler consumes measure chunk of fuel in any processing industry. Efficiency of any Boiler depends upon minimization of various indirect losses of theboiler so that amount of energy input in the boiler by burning the fuel can be maximum utilized for generation of steam and cost of steam can be minimized ultimately. The proposed data mining technique can prove to be a very effective tool for evaluating and maintain cluster wise boiler efficiency and indirect losses. Also it is veryhelpful to meet the objective of energy conservation and fuel saving by curbing the losses with the help of various check points. Cluster wise evaluation of boiler efficiency is a major highlight of data mining technique. Effective use of data mining will ear mark various areas where energy and there by precious fuel can be saved.

  3. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    model of the boiler has been developed and simulations carried out by means of the Matlab integration routines. The model is prepared as a dynamic model consisting of both ordinary differential equations and algebraic equations, together formulated as a Differential-Algebraic-Equation system. Being able...... to the internal pressure the consequence of the increased volume (i.e. water-/steam space) is an increased wall thickness in the pressure part of the boiler. The stresses introduced in the boiler pressure part as a result of the temperature gradients are proportional to the square of the wall thickness......, and the total stress level (i.e. stresses introduced due to internal pressure plus stresses introduced due to temperature gradients) must always be kept below the allowable stress level. In this way, the increased water-/steam space that should allow for better dynamic performance, in the end causes limited...

  4. Optimizing the integrated design of boilers - simulation

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus M. S.; Condra, Thomas Joseph;

    2004-01-01

    Boilers can be considered as consisting of three main components: (i) the pressure part, (ii) the burner and (iii) the control system. To be able to develop the boilers of the future (i.e. the boilers with the lowest emissions, the highest efciency, the best dynamic performance etc.) it is import...

  5. 29 CFR 1915.162 - Ship's boilers.

    Science.gov (United States)

    2010-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  6. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  7. Biomass boiler energy conversion system analysis with the aid of exergy-based methods

    International Nuclear Information System (INIS)

    Highlights: • Conventional exergy analysis and advanced exergy analysis are performed. • The combustion process dominates the exergy destruction. • Increase excess air will decrease the overall boiler exergy efficiency. • Increase the SH temperatures will increase the overall boiler exergy efficiency. • The avoidable exergy destructions in the air heaters are very small. - Abstract: The objective of this paper is to establish a theoretical framework for the exergy analysis and advanced exergy analysis of a real biomass boiler. These analyses can be used for both the diagnosis and optimization of a biomass boiler as well as for the design of a new biomass boiler. Conventional exergy analysis is performed to recognize the source(s) of inefficiency and irreversibility and identify exergy destruction in different components of the biomass boiler. An advanced exergy analysis is performed to provide comprehensive information about the avoidable exergy destruction and real fuel-saving potential for each component, as well as the overall system. Sensitivity studies of several design parameters including the excess air, biomass moisture and steam parameters were evaluated. The results show that the maximum exergy destruction occurs in the combustion process, followed by the Water Walls (WW) & Radiant Superheater (RSH) and the Low Temperature Superheater (LTSH). The fuel-saving and exergy efficiency improvement strategies for different components are discussed in this paper

  8. Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Cyklis, P. [Institute of Industrial Equipment and Power Engineering, Cracow (Poland); Butcher, T.A. [Brookhaven National Lab., Upton, NY (United States)

    1995-12-31

    A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

  9. Application of programmable controllers to oil fired boiler light-off system

    International Nuclear Information System (INIS)

    A programmable controller has been used to improve the reliability of an oil-fired boiler burner control system. An outdated and failing Germanium discrete transistor logic control system was replaced with a modern solid state large scale integrated circuit programmable controller. The ease of making this conversion at a modest expenditure during a limited boiler outage is explained, as well as pitfalls and problems encountered. Light-off reliability with fuel savings were prime objectives. The boiler, rated at 575,000 lb/hr at 450 psig, is used as a backup steam supply for the dual purpose N Reactor at Hanford, Washington, which supplies 860 MWe to the Bonneville Power Administration and weapons grade Plutonium for the Department of Energy. High reliability in light-off and load ascension from standby is required of the boiler which serves as the backup power supply for the reactor

  10. First and Second Law to Analyze the Performance of Bagasse Boilers

    Directory of Open Access Journals (Sweden)

    Juan Harold Sosa Arnao

    2011-05-01

    Full Text Available

    The performance of sugar cane bagasse boilers is commonly analyzed through the first law of thermodynamics, using the energy balance method and the fuel lower heating value as calculation base. This work presents a first law analysis using two different methods: the input/output and the energy balance. The employment of the fuel higher and lower heating values as calculation base are presented and discussed. Moreover, a second law analysis is showed, based on two methods: input/output and exergy balance. The methods based on exergy concept permits to observe the main irreversibilities that happen during the steam production in a bagasse boiler.


  11. Characterization and Quantification of Deposits Buildup and Removal in Biomass Suspension-Fired Boilers

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming;

    2010-01-01

    uptake reduction, fly ash and deposit characteristics, and deposit removal by using an advanced online deposit probe in a suspension­fired boiler using wood and straw pellets as fuel. The influence of fuel type and probe exposure time on the ash deposition rate, the heat uptake, the fly ash and deposit...... small in the tube bank region (flue gas temperature, 550­605 oC) during pure wood­firing. It was found that during suspension­firing of pure straw at low boiler load, the overall weight uptake is comparable with grate­firing, even though the amount of fly ash generated was significantly higher during...

  12. Staged fluidized-bed coal combustor for boiler retrofit

    International Nuclear Information System (INIS)

    The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NOx, SOx, and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

  13. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    OpenAIRE

    Fu Huilin; Cai Zhengchun; Yan Xiaozhong; He Jinqiao; Zhou Yucai

    2013-01-01

    Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have bur...

  14. Emission of volatile organic compounds from oil-fired and gas-fired heating boilers

    International Nuclear Information System (INIS)

    The emissions of Volatile Organic Compounds (VOC) and nitrogen oxides (NOx) from different types of oil-fired and gas-fired boilers have been investigated. Measurements have been made at three excess air ratios for two different burners for domestic boilers using light fuel oil, as well as at larger plants using WRD, heavy fuel oil and LPG. Significant emissions of VOC, in this case methane, ethylene and acetylene, could only be found in one case with a burner for domestic boilers adjusted to a soot number of 9, according to Bacharach. However, this represents practically unrealistic operating conditions. In all other cases the concentrations of VOC were below the detection limits. The emissions of NOx varied between 26 mg NO2/MJ in one case for a burner for domestic boilers, to 183 NO2/MJ for one of the heavy fuel oil plants. In conclusion, the survey shows that the VOC emissions from oil-fired and gas-fired boiler plants are very low. (3 refs., 17 figs., 6 tabs.)

  15. Aspects of high temperature corrosion of boiler tubes

    Energy Technology Data Exchange (ETDEWEB)

    Spiegel, M.; Bendick, W. [Salzgitter-Mannesmann-Forschung GmbH, Duisburg (Germany)

    2008-07-01

    The development of new boiler steels for power generation has to consider significant creep strength as well as oxidation and corrosion resistance. High temperature corrosion of boiler materials concerns steam oxidation as well as fireside corrosion of parts, in contact with the flue gas. It will be shown that depending on the quality of the fuel, especially chlorine and sulphur are responsible for most of the fireside corrosion problems. Corrosion mechanisms will be presented for flue gas induced corrosion (HCl) and deposit induced corrosion (chlorides and sulfates). Especially for the 700 C technology, deposit induced corrosion issues have to be considered and the mechanisms of corrosion by molten sulfates 'Hot Corrosion' will be explained. Finally, an overview will be given on the selection of suitable materials in order to minimise corrosion relates failures. (orig.)

  16. COAL COMBUSTION EFFICIENCY IN CFB BOILER

    Institute of Scientific and Technical Information of China (English)

    Hairui; Yang; Guangxi; Yue

    2005-01-01

    The carbon content in the fly ash from most Chinese circulating fluidized bed (CFB) boilers is much higher than expected, thus directly influencing the combustion efficiency. In the present paper, carbon burnout was investigated both in field tests and laboratory experiments. The effect of coal property, operation condition, gas-solid mixing, char deactivation,residence time and cyclone performance are analyzed seriatim based on large amount of experimental results.A coal index is proposed to describe the coal rank, defined by the ratio of the volatile content to the coal heat value, is a useful parameter to analyze the char burnout. The carbon content in the fly ash depends on the coal rank strongly. CFB boilers burning anthracite, which has low coal index, usually have high carbon content in the fly ash. On the contrary, the CFB boilers burning brown coal, which has high coal index, normally have low carbon content.Poor gas-solid mixing in the furnace is another important reason of the higher carbon content in the fly ash. Increasing the velocity and rigidity of the secondary air could extend the penetration depth and induce more oxygen into the furnace center. Better gas solid mixing will decrease the lean oxygen core area and increase char combustion efficiency.The fine char particles could be divided into two groups according to their reactivity. One group is "fresh" char particles with high reactivity and certain amount of volatile content. The other group of char particles has experienced sufficient combustion time both in the furnace and in the cyclone, with nearly no volatile. These "old" chars in the fly ash will be deactivated during combustion of large coal particles and have very low carbon reactivity. The generated fine inert char particles by attrition of large coal particles could not easily burn out even with the fly ash recirculation. The fraction of large coal particles in coal feed should be reduced during fuel preparation process.The cyclone

  17. Superclean coal-water slurry combustion testing in an oil-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Miller, B.G.; Poe, R.L.; Morrison, J.L.; Xie, Jianyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1992-05-29

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  18. Capital and operating costs for industrial boilers. Final report Apr-Jun 79

    Energy Technology Data Exchange (ETDEWEB)

    Gibbs, L.L.; AbrahaM, J.P.; Noe, N.D.; Forste, D.S.; Kimball, H.T.

    1979-06-01

    The report provides estimates of capital and operating costs for industrial boilers. Costs are related to the type of fuel fired, firing design and rated capacity. Both package and field-erected boilers are evaluated. Fuels considered include coal, residual oil, distillate oil and natural gas. Firing designs for coal include underfeed-stoker, spreader-stoker and pulverized. Rated capacities range from 15(10 to the 6th)Btu/hr for oil and gas to 700(10 to the 6th)Btu/hr for coal. Costs are developed on a study estimate basis. Individual boiler cost estimates were plotted and cost equations developed for total equipment, installation (direct and indirect) and operating costs (variable and fixed).

  19. Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    matrix of fuels, oxyprocess variables and boiler design parameters. Significant improvement of CFD modeling tools and validation against 15 MWth experimental data has been completed. Oxy-boiler demonstration and large reference designs have been developed, supported with the information and knowledge gained from the 15 MWth testing. The results from the 15 MWth testing in the BSF and complimentary bench-scale testing are addressed in this volume (Volume II) of the final report. The results of the modeling efforts (Volume III) and the oxy boiler design efforts (Volume IV) are reported in separate volumes.

  20. Co-firing of Coal with Biomass and Waste in Full-scale Suspension-fired Boilers

    DEFF Research Database (Denmark)

    Dam-Johansen, Kim; Jappe Frandsen, Flemming; Jensen, Peter Arendt;

    2013-01-01

    -based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam...

  1. Quantification of Ash Deposit Build-up and Removal in a Straw and Wood Suspension-Fired Boiler

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming;

    2011-01-01

    The aim of this study was to investigate ash deposit formation rate, heat uptake reduction and deposit removal by using advanced online ash deposition and sootblowing probes in a 350 MWth suspension­fired boiler, utilizing wood and straw pellets as fuel. The influence of fuel type (straw share in...

  2. Optimization of the combustion of SOME (soybean oil methyl ester), B5, B10, B20 and petrodiesel in a semi industrial boiler

    International Nuclear Information System (INIS)

    This paper characterizes combustion of petrodiesel and prevalent SOME blends (B100, B5, B10 and B20), which were produced through an alkali-based transesterification in PUT, in a semi industrial boiler by determining its efficiency, exhaust emissions and costs. First, the influence of oxygen content of stock gases (by volume percent) upon regular emissions, thermal efficiency and costs (calculated by a cost function) was studied in order to investigate the performance and feasibility of using biodiesel in the boiler. In the next level, a multi-objective optimization method, named cost-based optimization, was represented and optimized the combustion of the fuels. The overall efficiency of the boiler obtained with the different fuels is comparable for the same operating points. Soy bean methyl ester and the blends emitted lower emissions than petrodiesel. Results demonstrate that the use of pure biodiesel is not economically feasible in the boiler. The total costs of the boiler obtained with the blends and petrodiesel are quite competitive. B5 is introduced to be the best fuel for using in the boiler. Results also reveal an optimum (“compromise”) in total cost of all the fuels in relation to the oxygen concentration of stock gases, which promises a cost saving in the boiler performance. -- Highlights: ► Efficiency, emissions and economy of the boiler fuelled with SOME, B5, B10, B20 and petrodiesel are investigated. ► The use of pure biodiesel was not economically feasible while economy of the blends and petrodiesel is competitive. ► B5 is introduced to be the most appropriate and economic fuel for the boiler. ► Presentation of a cost-based method optimization method. ► Introducing an optimum, “compromise”, O2% for the combustion of each fuel which promises a cost saving.

  3. Curbing Air Pollution and Greenhouse Gas Emissions from Industrial Boilers in China

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Liu, Xu [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Tsen, Katherine [Univ. of California, Berkeley, CA (United States); Xiangyang, Wei [National Energy Conservation Center (China); Yunpeng, Zhang [National Energy Conservation Center (China); Jian, Guan [China Special Equipment Inspection & Test Inst. (China); Rui, Hou [China Machinery Industry Conservation & Resource Utilization Center (China); Junfeng, Zhang [China National Offshore Oil Corp. (China); Yuqun, Zhuo [Tsinghua Univ., Beijing (China); Shumao, Xia [China Energy Conservation & Environmental Protection Group (China); Yafeng, Han [Xi' an Jiatong Univ. (China); Manzhi, Liu [China Univ. of Mining and Technology (China)

    2015-10-28

    China’s industrial boiler systems consume 700 million tons of coal annually, accounting for 18% of the nation’s total coal consumption. Together these boiler systems are one of the major sources of China’s greenhouse gas (GHG) emissions, producing approximately 1.3 gigatons (Gt) of carbon dioxide (CO2) annually. These boiler systems are also responsible for 33% and 27% of total soot and sulfur dioxide (SO2) emissions in China, respectively, making a substantial contribution to China’s local environmental degradation. The Chinese government - at both the national and local level - is taking actions to mitigate the significant greenhouse gas (GHG) emissions and air pollution related to the country’s extensive use of coal-fired industrial boilers. The United States and China are pursuing a collaborative effort under the U.S.-China Climate Change Working Group to conduct a comprehensive assessment of China’s coal-fired industrial boilers and to develop an implementation roadmap that will improve industrial boiler efficiency and maximize fuel-switching opportunities. Two Chinese cities – Ningbo and Xi’an – have been selected for the assessment. These cities represent coastal areas with access to liquefied natural gas (LNG) imports and inland regions with access to interprovincial natural gas pipelines, respectively.

  4. Unburned Carbon Loss in Fly Ash of CFB Boilers Burning Hard Coal

    Institute of Scientific and Technical Information of China (English)

    L(U) Junfu(吕俊复); WANG Qimin(王启民); LI Yong(黎永); YUE Guangxi(岳光溪); Yam Y.Lee; Baldur Eliasson; SHEN Jiezhong(沈解忠); YU Long(于龙)

    2003-01-01

    The unburned carbon loss in fly ash of circulating fluidized bed (CFB) boilers, most of which are burning active fuels such as lignite or peat, is normally very low. However, most CFB boilers in China usually burn hard coals such as anthracite and bituminous coal and coal wastes, so the carbon content in the fly ash from these boilers is higher than expected. This paper investigates the source of unburned carbon in the fly ash of CFB boilers burning hard coal through a series of field tests and laboratory investigations. The char behavior during combustion, including fragmentation and deactivation, which is related to the parent coal, has an important impact on the carbon burnout in CFB boilers. The research shows that char deactivation occurs during char burnout in fluidized bed combustion, especially for large particles of low rank coal. The uneven mixing of solids and air in the core region of the furnace also causes poor burnout of carbon in CFB fly ash. An index describing the volatile content (as dry ash free basis) over the heating value is proposed to present the coal rank. The coal combustion efficiency is shown to be strongly connected with this coal index. Several changes in the CFB boiler design are suggested to reduce the unburned carbon loss in the fly ash.

  5. CFD Simulation On CFBC Boiler

    OpenAIRE

    Amol S. Kinkar; G. M. Dhote; R.R. Chokkar

    2015-01-01

    Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays...

  6. Inception report and gap analysis. Boiler inspection

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-06-01

    This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

  7. Further development of recovery boiler; Soodakattilan kehitystyoe

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Siiskonen, P.; Sundstroem, K. [Tampella Power Oy, Tampere (Finland)] [and others

    1996-12-01

    The global model of a recovery boiler was further developed. The aim is to be able to model the velocity, temperature and concentration fields in a boiler. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. The preliminary study of NO{sub x} and fly ash behaviour in a boiler was carried out. The study concerning flow field in the superheater area was carried out a 2-dimensional case in which the inflow parameters were taken from global model of a recovery boiler. Further the prediction methods of fouling in a recovery boiler were developed based on theoretical calculations of smelting behaviour of multicomponent mixtures and measurements at operating recovery boilers. (author)

  8. High-Temperature Behavior of a NiCr-Coated T91 Boiler Steel in the Platen Superheater of Coal-Fired Boiler

    Science.gov (United States)

    Chatha, Sukhpal Singh; Sidhu, Hazoor S.; Sidhu, Buta S.

    2013-06-01

    Ni-20Cr coating was deposited on T91 boiler tube steel by high-velocity oxy-fuel (HVOF) process to enhance high-temperature oxidation resistance. High-temperature performance of bare, as well as HVOF-coated steel specimens was evaluated for 1500 h under in the platen superheater zone of coal-fired boiler, where the temperature was around 900 °C. Experiments were carried out for 15 cycles, each of 100-h duration followed by 1-h cooling at ambient temperature. The extent of degradation of the specimens was assessed by the thickness loss and depth of internal corrosion attack. Ni-20Cr-coated steel performed better than the uncoated steel in actual boiler environment. The improved degradation resistance of Ni-20Cr coating can be attributed to the presence of Cr2O3 in the top oxide scale and dense microstructure.

  9. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn;

    The properties of the ash from co-firing of coal and straw have a large influence on boiler operation, flue gas cleaning equipment and appropriate utilization of the fly ash. A study on the fuel composition and local conditions influence on fly ash properties has been done by making entrained flo...

  10. Usage of Boiler Unit Exhaust Gas Heat in Contact Heat Exchanger

    Directory of Open Access Journals (Sweden)

    G. I. Zhikhar

    2010-01-01

    Full Text Available The paper presents Results of investigations pertaining to operation of a GM-50-14/250 boiler with a contact economizer are given in the paper. The paper reveals influence of contact economizer on fuel economy and reduction of nitrogen oxide discharge.

  11. CHP Integrated with Burners for Packaged Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    division of Sempra Energy. These match funds were provided via concurrent contracts and investments available via CMCE, Altex, and Leva Energy The project attained all its objectives and is considered a success. CMCE secured the support of GI&E from Italy to supply 100 kW Turbec T-100 microturbines for the project. One was purchased by the project’s subcontractor, Altex, and a second spare was purchased by CMCE under this project. The microturbines were then modified to convert from their original recuperated design to a simple cycle configuration. Replacement low-NOx silo combustors were designed and bench tested in order to achieve compliance with the California Air Resources Board (CARB) 2007 emission limits for NOx and CO when in CHP operation. The converted microturbine was then mated with a low NOx burner provided by Altex via an integration section that allowed flow control and heat recovery to minimize combustion blower requirements; manage burner turndown; and recover waste heat. A new fully integrated control system was designed and developed that allowed one-touch system operation in all three available modes of operation: (1) CHP with both microturbine and burner firing for boiler heat input greater than 2 MMBtu/hr; (2) burner head only (BHO) when the microturbine is under service; and (3) microturbine only when boiler heat input requirements fall below 2 MMBtu/hr. This capability resulted in a burner turndown performance of nearly 10/1, a key advantage for this technology over conventional low NOx burners. Key components were then assembled into a cabinet with additional support systems for generator cooling and fuel supply. System checkout and performance tests were performed in the laboratory. The assembled system and its support equipment were then shipped and installed at a host facility where final performance tests were conducted following efforts to secure fabrication, air, and operating permits. The installed power burner is now in commercial

  12. Research of Boiler Combustion Regulation for Reducing Nox Emission and its Effect on Boiler Efficiency

    Institute of Scientific and Technical Information of China (English)

    WANG Xue-dong; LUAN Tao; CHENG Lin; XIAO Kun

    2007-01-01

    The effect of boiler combustion regulation on Nox emission of two 1025t/h boilers has been studied. The researches show that Nox emission is influenced by coal species, operation conditions, etc, and can be reduced by regulating the combustion conditions. The effect of combustion regulation on boiler efficiency has also been checked.

  13. Ash formation, deposition, corrosion, and erosion in conventional boilers

    Energy Technology Data Exchange (ETDEWEB)

    Benson, S.A.; Jones, M.L. [Univ. of North Dakota, Grand Forks, ND (United States)

    1995-12-01

    The inorganic components (ash-forming species) associated with coals significantly affect boiler design, efficiency of operation, and lifetimes of boiler parts. During combustion in conventional pulverized fuel boilers, the inorganic components are transformed into inorganic gases, liquids, and solids. This partitioning depends upon the association of the inorganic components in the coal and combustion conditions. The inorganic components are associated as mineral grains and as organically associated elements, and these associations of inorganic components in the fuel directly influence their fate upon combustion. Combustion conditions, such as temperature and atmosphere, influence the volatility and the interaction of inorganic components during combustion and gas cooling, which influences the state and size composition distribution of the particulate and condensed ash species. The intermediate species are transported with the bulk gas flow through the combustion systems, during which time the gases and entrained ash are cooled. Deposition, corrosion, and erosion occur when the ash intermediate species are transported to the heat-transfer surface, react with the surface, accumulate, sinter, and develop strength. Research over the past decade has significantly advanced understanding of ash formation, deposition, corrosion, and erosion mechanisms. Many of the advances in understanding and predicting ash-related issues can be attributed to advanced analytical methods to determine the inorganic composition of fuels and the resulting ash materials. These new analytical techniques have been the key to elucidation of the mechanisms of ash formation and deposition. This information has been used to develop algorithms and computer models to predict the effects of ash on combustion system performance.

  14. Stress-Assisted Corrosion in Boiler Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  15. Advanced, Low/Zero Emission Boiler Design and Operation

    Energy Technology Data Exchange (ETDEWEB)

    Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

    2007-06-30

    In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

  16. High Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

    2002-01-01

    condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw...

  17. Fuel cell/gas turbine integration

    Energy Technology Data Exchange (ETDEWEB)

    Knickerbocker, T. [Allison Engine Company, Indianapolis, IN (United States)

    1995-10-19

    The Allison Engine Company`s very high efficiency fuel cell/advanced turbine power cycle program is discussed. The power cycle has the following advantages: high system efficiency potential, reduced emissions inherent to fuel cells, unmanned operation(no boiler) particularly suited for distributed power, and existing product line matches fuel cell operating environment. Cost effectiveness, estimates, and projections are given.

  18. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    Directory of Open Access Journals (Sweden)

    Fu Huilin

    2013-07-01

    Full Text Available Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have burst pipe. Analysis of the deformation of the boiler and propose solutions.

  19. Boiler corrosion. Corrosion of boilers at low boiler water temperatures. Heizkessel-Korrosion. Korrosion von Heizkesseln bei tiefen Kesselwassertemperaturen

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-02-01

    Thermostatic cast iron and steel 35.8 specimens were inserted between the fire tubes of a test boiler and exposed to flue gases for a period of three weeks. The corrosion rates at material temperatures between 20 and 60deg C as well as the effects of continuous and intermittent boiler operation were determined. Details are given on the specimens alloying constituents, the testing and test conditions (schematic representation of the experimental set-up). Diagrams and tables facilitate access to test results informing about corrosion rates and corrosion product structure analyses for continuous burner operation. While low boiler water temperatures (below 60deg C in the case of extra light heating oils) are found to necessarily involve higher risks and shorter boiler service lives, low flue gas temperatures alone are considered not to be increasing the risk of boiler corrosion. (HWJ).

  20. Towards a generic, reliable CFD modelling methodology for waste-fired grate boilers

    DEFF Research Database (Denmark)

    Rajh, Boštjan; Yin, Chungen; Samec, Niko;

    Computational Fluid Dynamics (CFD) is increasingly used in industry for detailed understanding of the combustion process and for appropriate design and optimization of Waste–to–Energy (WtE) plants. In this paper, CFD modelling of waste wood combustion in a 13 MW grate-fired boiler in a WtE plant is...... presented. To reduce the risk of slagging, optimize the temperature control and enhance turbulent mixing, part of the flue gas is recycled into the grate boiler. In the simulation, a 1D in–house bed model is developed to simulate the conversion of the waste wood in the fuel bed on the grate, which provides...

  1. The decommissioning of the water boiler reactor

    International Nuclear Information System (INIS)

    Following completion of service, the Water Boiler Reactor (WBR) has been decommissioned by the Institute of Nuclear Energy Research (INER) under the Atomic Energy Council's (AEC) regulation. The WBR is a light water moderated and graphite reflected research reactor with peak thermal power of 100 kW. The unique feature of the WBR is that it is fueled with uranyl sulfate (UO2SO4) which is in liquid form. Since there is another research reactor owned by I7NER of megawatt scale in the planning stages for decommissioning, the WBR project was conducted with great care to accumulate experience. Extensive planning by INER and step-by-step regulative activities by AEC were followed regardless of the structural simplicity of the WBR. Valuable information was gathered in the task and will be useful for preparing future decommissioning needs. The major work in the WBR decommissioning project was finished within six months and the accumulated dose received during the work was 1 9.63mSv. (author)

  2. Application of Evaporative Cooling for the Condensation of Water Vapors from a Flue Gas Waste Heat Boilers CCP

    Directory of Open Access Journals (Sweden)

    Galashov Nikolay

    2016-01-01

    Full Text Available The object of the study are boilers that burn organic fuel and the recovery boilers (RB of the combined cycle plant (CCP, which are al-so working on the products of the combustion of hydrocarbon fuels. The purpose of research is to find technologies that increase efficiency of the thermal power plant (TPP and technologies that reduce the environmental impact on the environment by burning fossil fuels. The paper deals with the technology of the boilers burning hydrocarbon fuel with condensation of water vapor from the exhaust flue gases. Considered the problems caused by using of this technology. Research shows that the main problem of this technology in the boilers is the lack of reliable methods of calculation of heat exchangers, condensers. Particular attention is paid to the application of this technology in the recovery boilers combined-cycle plants, which are currently gaining increasing use in the generation of electricity from the combustion of gas in power plants. It is shown that the application of technology of condensation of water vapor in RB CCP, the temperature decreases of exhaust gases from 100 to 40 °С, allows increasing the effi-ciency of the RB with 86.2 % to 99.5 %, i.e. at 12.3 %, and increase the ef-ficiency of the CCP at 2.8 %.

  3. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus; Condra, Thomas Joseph;

    2003-01-01

    A model for a ue gas boiler covering the ue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been dened for the furnace, the convection zone (split in 2: a zone...

  4. 46 CFR 109.555 - Propulsion boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping... Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge shall ensure that— (a) Steam pressure does not exceed that allowed by the certificate of inspection; and...

  5. Study of the mineral matter distribution in pulverized fuel coals with respect to slag deposit formation in boiler furnaces. Phase 1. Final report, 1 April 1976-30 June 1980

    Energy Technology Data Exchange (ETDEWEB)

    Austin, L.G..; Moza, A.K.; Abbott, M.F.; Singh, S.N.; Trimarchi, T.J.

    1980-07-01

    The work reported here is aimed at understanding the initiation of upper wall slag deposits in pulverized coal fired utility boilers, and characterizing pulverized coals for the mineral elements of significance. A scanning electron microscope with x-ray fluorescence capability, under computer control, has been used to analyze individual coal particles for the elements Si, Al, Ca, Fe and S. The required software for these analyses has been developed, as have suitable sample preparation techniques. The results show many different types of particles to exist in pulverized coal, some of which are likely to be bad-acting in terms of slagging. A test has been developed to study the sticking of melted pellets of ash or mineral matter dropped onto a metal substrate held at a controlled temperature. It was found that for a given drop composition and substrate material there is a substrate temperature below which the drop will not adhere. At higher substrate temperatures the strength of adhesion increases logarithmically. Sticking appears to be a function of the oxidation of the surface or of alkalies deposited on the surface. If the drop composition is such that material absorbed from the substrate fluxes the drop-substrate interface, then the apparent contact angle is reduced and sticking is enhanced, and vice-versa. A small-scale pulverized coal furnace designed to give a uniform temperature-time history for each particle was reconstructed and tested. Water-cooled probes were found to give the most accurate control of initial probe temperature. Deposits initiate on the probe in a few minutes, and the fall of probe temperature can be used to indicate the growth of deposit. Systematic investigation of the particles initiating the deposit have not yet been performed.

  6. Reduction of Nitrogen Oxides Emissions from a Coal-Fired Boiler Unit

    Directory of Open Access Journals (Sweden)

    Zhuikov Andrey V.

    2016-01-01

    Full Text Available During combustion of fossil fuels a large amount of harmful substances are discharged into the atmospheres of cities by industrial heating boiler houses. The most harmful substances among them are nitrogen oxides. The paper presents one of the most effective technological solutions for suppressing nitrogen oxides; it is arrangement of circulation process with additional mounting of the nozzle directed into the bottom of the ash hopper. When brown high-moisture coals are burnt in the medium power boilers, generally fuel nitrogen oxides are produced. It is possible to reduce their production by two ways: lowering the temperature in the core of the torch or decreasing the excess-air factor in the boiler furnace. Proposed solution includes the arrangement of burning process with additional nozzle installed in the lower part of the ash hopper. Air supply from these nozzles creates vortex involving large unburned fuel particles in multiple circulations. Thereby time of their staying in the combustion zone is prolonging. The findings describe the results of the proposed solution; and recommendations for the use of this technological method are given for other boilers.

  7. BPACK -- A computer model package for boiler reburning/co-firing performance evaluations. User`s manual, Volume 1

    Energy Technology Data Exchange (ETDEWEB)

    Wu, K.T.; Li, B.; Payne, R.

    1992-06-01

    This manual presents and describes a package of computer models uniquely developed for boiler thermal performance and emissions evaluations by the Energy and Environmental Research Corporation. The model package permits boiler heat transfer, fuels combustion, and pollutant emissions predictions related to a number of practical boiler operations such as fuel-switching, fuels co-firing, and reburning NO{sub x} reductions. The models are adaptable to most boiler/combustor designs and can handle burner fuels in solid, liquid, gaseous, and slurried forms. The models are also capable of performing predictions for combustion applications involving gaseous-fuel reburning, and co-firing of solid/gas, liquid/gas, gas/gas, slurry/gas fuels. The model package is conveniently named as BPACK (Boiler Package) and consists of six computer codes, of which three of them are main computational codes and the other three are input codes. The three main codes are: (a) a two-dimensional furnace heat-transfer and combustion code: (b) a detailed chemical-kinetics code; and (c) a boiler convective passage code. This user`s manual presents the computer model package in two volumes. Volume 1 describes in detail a number of topics which are of general users` interest, including the physical and chemical basis of the models, a complete description of the model applicability, options, input/output, and the default inputs. Volume 2 contains a detailed record of the worked examples to assist users in applying the models, and to illustrate the versatility of the codes.

  8. Life assessment for vintage boilers

    Energy Technology Data Exchange (ETDEWEB)

    Auerkari, P.; Salonen, J.; Holmstroem, S. (VTT Technical Research Centre of Finland, Espoo (Finland)); Laaksonen, L.; Lehtinen, O. (Fortum, Naantali (Finland)); McNiven, U. (Fortum, Jyvaeskylae (Finland)); Maekinen, S.; Vaeaenaenen, V. (Helsingin Energia, Helsinki (Finland)); Nikkarila, R. (Inspecta, Espoo (Finland))

    2010-05-15

    The high temperature sections of power and combined heat and power (CHP) boilers are designed for some de facto expected but finite life. Several significant damage mechanisms must be taken into account, particularly in superheaters and reheaters that are designed for creep but also suffer from thermal degradation, external erosion and corrosion, and internal steam oxidation that will gradually increase the metal temperature. As rising temperature tends to accelerate all damage mechanisms, major effects can be expected from the internal oxide growth. The feedback loop is taken into account in procedures to predict superheater life from known tube dimensions, time in operation, and other initial data. The oxide effect can be mitigated by internal cleaning, but in-service spallation of a relatively thick internal oxide can also become significant in old plants. Spallation can create problems but extends the tube life by keeping the wall cooler than with an adherent oxide. Examples are shown for boilers with more than 150 000 h of service. (orig.)

  9. Parameter Tuning via Genetic Algorithm of Fuzzy Controller for Fire Tube Boiler

    Directory of Open Access Journals (Sweden)

    Osama I. Hassanein

    2012-04-01

    Full Text Available The optimal use of fuel energy and water in a fire tube boiler is important in achieving economical system operation, precise control system design required to achieve high speed of response with no overshot. Two artificial intelligence techniques, fuzzy control (FLC and genetic-fuzzy control (GFLC applied to control both of the water/steam temperature and water level control loops of boiler. The parameters of the FLC are optimized to locating the optimal solutions to meet the required performance objectives using a genetic algorithm. The parameters subject to optimization are the width of the membership functions and scaling factors. The performance of the fire tube boiler that fitted with GFLC has reliable dynamic performance as compared with the system fitted with FLC.

  10. Ash Deposit Formation and Removal in a Straw and Wood Suspension-Fired Boiler

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming;

    by using an advanced online deposit probe in a full scale suspension-fired boiler using wood and straw pellets as fuel (Amageværket Unit 2, AMV2). The 250 MWth boiler has maximum capacity of 60t/h biomass, owned by Vattenfall, and located in Copenhagen, Denmark. The maximum operation period of boiler...... in the superheater region (1st draught, flue gas temperature, 820-865 °C) and in the tube bank region (2nd draught, flue gas temperature, 580-605 oC). The percentage of ash in the applied straw and wood was 5.9 % and 3.3 %, while the K contents were 0.81% and 0.09% respectively. During 35% straw share, the initial...

  11. Ash particle erosion on steam boiler convective section

    Energy Technology Data Exchange (ETDEWEB)

    Meuronen, V.

    1997-12-31

    In this study, equations for the calculation of erosion wear caused by ash particles on convective heat exchanger tubes of steam boilers are presented. A new, three-dimensional test arrangement was used in the testing of the erosion wear of convective heat exchanger tubes of steam boilers. When using the sleeve-method, three different tube materials and three tube constructions could be tested. New results were obtained from the analyses. The main mechanisms of erosion wear phenomena and erosion wear as a function of collision conditions and material properties have been studied. Properties of fossil fuels have also been presented. When burning solid fuels, such as pulverized coal and peat in steam boilers, most of the ash is entrained by the flue gas in the furnace. In bubbling and circulating fluidized bed boilers, particle concentration in the flue gas is high because of bed material entrained in the flue gas. Hard particles, such as sharp edged quartz crystals, cause erosion wear when colliding on convective heat exchanger tubes and on the rear wall of the steam boiler. The most important ways to reduce erosion wear in steam boilers is to keep the velocity of the flue gas moderate and prevent channelling of the ash flow in a certain part of the cross section of the flue gas channel, especially near the back wall. One can do this by constructing the boiler with the following components. Screen plates can be used to make the velocity and ash flow distributions more even at the cross-section of the channel. Shield plates and plate type constructions in superheaters can also be used. Erosion testing was conducted with three types of tube constructions: a one tube row, an in- line tube bank with six tube rows, and a staggered tube bark with six tube rows. Three flow velocities and two particle concentrations were used in the tests, which were carried out at room temperature. Three particle materials were used: quartz, coal ash and peat ash particles. Mass loss

  12. Alkali deposits found in biomass boilers: The behavior of inorganic material in biomass-fired power boilers -- Field and laboratory experiences. Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    Baxter, L.L. [Sandia National Labs., Livermore, CA (United States). Combustion Research Facility; Miles, T.R.; Miles, T.R. Jr. [Miles (Thomas R.), Portland, OR (United States); Jenkins, B.M. [California Univ., Davis, CA (United States); Dayton, D.C.; Milne, T.A. [National Renewable Energy Lab., Golden, CO (United States); Bryers, R.W. [Foster Wheeler Development Corp., Livingston, NJ (United States); Oden, L.L. [Bureau of Mines, Albany, OR (United States). Albany Research Center

    1996-03-01

    This report documents the major findings of the Alkali Deposits Investigation, a collaborative effort to understand the causes of unmanageable ash deposits in biomass-fired electric power boilers. Volume 1 of this report provide an overview of the project, with selected highlights. This volume provides more detail and discussion of the data and implications. This document includes six sections. The first, the introduction, provides the motivation, context, and focus for the investigation. The remaining sections discuss fuel properties, bench-scale combustion tests, a framework for considering ash deposition processes, pilot-scale tests of biomass fuels, and field tests in commercially operating biomass power generation stations. Detailed chemical analyses of eleven biomass fuels representing a broad cross-section of commercially available fuels reveal their properties that relate to ash deposition tendencies. The fuels fall into three broad categories: (1) straws and grasses (herbaceous materials); (2) pits, shells, hulls and other agricultural byproducts of a generally ligneous nature; and (3) woods and waste fuels of commercial interest. This report presents a systematic and reasonably detailed analysis of fuel property, operating condition, and boiler design issues that dictate ash deposit formation and property development. The span of investigations from bench-top experiments to commercial operation and observations including both practical illustrations and theoretical background provide a self-consistent and reasonably robust basis to understand the qualitative nature of ash deposit formation in biomass boilers. While there remain many quantitative details to be pursued, this project encapsulates essentially all of the conceptual aspects of the issue. It provides a basis for understanding and potentially resolving the technical and environmental issues associated with ash deposition during biomass combustion. 81 refs., 124 figs., 76 tabs.

  13. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Science.gov (United States)

    2010-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  14. 49 CFR 230.30 - Lap-joint seam boilers.

    Science.gov (United States)

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section...

  15. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Science.gov (United States)

    2010-10-01

    ... gauge for a boiler or a main steam line may be examined and checked for accuracy by the marine inspector... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments....

  16. METHANE de-NOX for Utility PC Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

    2005-09-30

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

  17. Superheater materials for waste incinerator boilers. Trials at the Hoegdalen plant

    International Nuclear Information System (INIS)

    In order to obtain an acceptable length of life for the superheaters in waste incinerated boilers a considerably lower steam temperature is used than when incinerating conventional fuel. In spite of this the life of the superheaters is unsatisfactory, with the occurrence of damage in some type of incinerator boilers after only a few years operation. The use of high alloyed material instead of conventional pressure vessel steels can increase the length of life and improve operational efficiency in existing incinerator boilers. Such tubes permit higher steam data for new plants. Cooled materials testing probes have been mounted in the flue gas duct close to the superheater in two boilers in the Hoegdalen plant, Stockholm. The materials temperatures have been maintained in the range 400-500 degrees C. Low metal losses have been obtained, in particular with Alloy 625, but also with Alloy 825 and Sandvik Sanicro 28. The attack on the tubes is corrosion, caused by the aggressive dust which is trapped in the superheaters. In these trials it has been shown that correct boiler design is very important, in conjunction with the choice of materials

  18. Superheater materials for waste incinerator boilers. Trials at the Hoegdalen plant

    Energy Technology Data Exchange (ETDEWEB)

    Haeggblom, E.

    1992-12-01

    In order to obtain an acceptable length of life for the superheaters in waste incinerated boilers a considerably lower steam temperature is used than when incinerating conventional fuel. In spite of this the life of the superheaters is unsatisfactory, with the occurrence of damage in some type of incinerator boilers after only a few years operation. The use of high alloyed material instead of conventional pressure vessel steels can increase the length of life and improve operational efficiency in existing incinerator boilers. Such tubes permit higher steam data for new plants. Cooled materials testing probes have been mounted in the flue gas duct close to the superheater in two boilers in the Hoegdalen plant, Stockholm. The materials temperatures have been maintained in the range 400-500 degrees C. Low metal losses have been obtained, in particular with Alloy 625, but also with Alloy 825 and Sandvik Sanicro 28. The attack on the tubes is corrosion, caused by the aggressive dust which is trapped in the superheaters. In these trials it has been shown that correct boiler design is very important, in conjunction with the choice of materials.

  19. LOW NOX, HIGH EFFICIENCY MULTISTAGED BURNER: GASEOUS FUEL RESULTS

    Science.gov (United States)

    The paper discusses the evaluation of a multistaged combustion burner design on a 0.6 MW package boiler simulator for in-furnace NOx control and high combustion efficiency. Both deep air staging, resulting in a three-stage configuration, and boiler front wall fuel staging of undo...

  20. SCR at bio fuel combustion

    International Nuclear Information System (INIS)

    In this project the cause for and the extent of catalyst deactivation has been investigated when using 100 % wood as fuel. The trend of deactivation has been studied as a function of the flue gas temperature, the type of catalyst and the type of combustion technique used. The field tests have been performed in the CFB boiler in Norrkoeping, firing forest residues, and in the boiler in Jordbro, firing pulverized wood (PC). Samples of four different commercial catalyst types have been exposed to flue gas in a test rig connected to the convection section of the boiler. The samples have been analysed at even time intervals. The results after 2 100 hours show a large difference in deactivation trend between the two plants; when using a conventional honeycomb catalyst 80 % of the original activity remains in the CFB boiler but only 20 % remains in the PC boiler. The deactivation in the CFB boiler is about 3 - 4 times faster than what is expected for a conservative design for a coal fired boiler. The results show that the general deactivation trend is similar for the plate and the honeycomb catalyst types. With a catalyst optimised for bio fuels the deactivation rate was about 2/3 compared with a conventional catalyst. At an operating temperature of 315 deg C the deactivation was not as rapid as at 370 deg C. The amount of easily dissolved potassium increases on the surface of the catalyst, especially in the PC boiler, and this is probably the reason for the deactivation. The total amount of potassium in the flue gas is about 5 times higher in the CFB boiler compared with the PC boiler. This indicates that only a certain form of potassium attacks the catalyst and that the total alkali content of the fuel is not a good indicator of the deactivation tendency. The potassium on the catalyst dissolves easily in both water and sulphuric acid. A wash of deactivated catalyst samples with water resulted in higher activity than for the fresh samples if the washing was supplemented

  1. Power for the industrial age: a brief history of boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kuehn, S.E.

    1996-02-01

    Boilers were first designed in Greece during the Hellenistic period by Hero, but they were regarded purely as a novelty and no industrial application was found for these toys until the seventeenth century when mining engineers used them for steam-powered pumps. By the end of the 17th century the early shell boilers were replaced by tube boilers, the direct ancestors of the modern boiler. Among the best known of the early boiler manufacturers was Babcock and Wilcox, and they supplied boilers to one of the first electric power plants. In the early 20th century superheaters, economizers, stokers and pulverizers were added to the design of the utility boiler. Fusion-welded boiler drums added to safety. More recently environmental concerns have initiated a new generation of boilers, such as the pressurised fluidised bed combustion boilers and their advanced versions. 5 refs., 3 figs.

  2. Boiler efficiency methodology for solar heat applications

    Science.gov (United States)

    Maples, D.; Conwell, J. C.; Pacheco, J. E.

    1992-08-01

    This report contains a summary of boiler efficiency measurements which can be applied to evaluate the performance of steam-generating boilers via both the direct and indirect methods. This methodology was written to assist industries in calculating the boiler efficiency for determining the applicability and value of thermal industrial heat, as part of the efforts of the Solar Thermal Design Assistance Center (STDAC) funded by Sandia National Laboratories. Tables of combustion efficiencies are enclosed as functions of stack temperatures and the amount of carbon dioxide and carbon monoxide in the gas stream.

  3. Chemical cleaning of UK AGR boilers

    International Nuclear Information System (INIS)

    For a number of years, the waterside pressure drops across the advanced gas-cooled reactor (AGR) pod boilers have been increasing. The pressure drop increases have accelerated with time, which is the converse behaviour to that expected for rippled magnetite formation (rapid initial increase slowing down with time). Nonetheless, magnetite deposition remains the most likely cause for the increasing boiler resistances. A number of potential countermeasures have been considered in response to the boiler pressure drop increases. However, there was no detectable reduction in the rate of pressure drop increase. Chemical cleaning was therefore considered and a project to substantiate and then implement chemical cleaning was initiated. (authors)

  4. Technology Solutions Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts

    Energy Technology Data Exchange (ETDEWEB)

    None

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency, which faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68°F) than day (73° F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  5. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  6. Combustion stability assessment for utility pulverized coal-fired boilers under low loads

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, H.-C.; Huang, Y.-L.; Li, J.; Liu, Z.-H.; Zheng, C.-G. [Huazhong University of Science and Technology, Wuhan (China). National Lab. of Coal Combustion, Dept. of Power Engineering

    2000-08-01

    Based on the influence of chemical equivalence ratio on the combustion stability of utility pulverized coal-fired boilers and the control theory about system stability, a combustion stability index, CSI, which refers to the maximum reduction ratio of the fuel mass flow rate that can be overcome by the stable combustion process under a constant air mass flow rate, was proposed to assess quantitatively the combustion stability in the boilers. MLO, the Minimum Load of Operation with stable combustion not supported by firing oil, and MCQ, the Minimum Coal Quality, which gives the lowest heat values of coals with different volatile matter contents for stable operation of boilers, are defined on the basis of CSI. In order to predict MLO and MCQ, a simple chemical reaction system model has been modified by means of the concept of lean flammability of gaseous fuels. A three-dimensional combustion simulation code integrated with the modified model was used to study the stability of combustion process in a 200 MWe pulverized coal fired utility boiler. The predictions of MLO and MCQ agreed confidently with operational experiences. 16 refs., 7 figs.

  7. Investigations on the Behavior of HVOF and Cold Sprayed Ni-20Cr Coating on T22 Boiler Steel in Actual Boiler Environment

    Science.gov (United States)

    Bala, Niraj; Singh, Harpreet; Prakash, Satya; Karthikeyan, J.

    2012-01-01

    High temperature corrosion accompanied by erosion is a severe problem, which may result in premature failure of the boiler tubes. One countermeasure to overcome this problem is the use of thermal spray protective coatings. In the current investigation high velocity oxy-fuel (HVOF) and cold spray processes have been used to deposit commercial Ni-20Cr powder on T22 boiler steel. To evaluate the performance of the coatings in actual conditions the bare as well as the coated steels were subjected to cyclic exposures, in the superheater zone of a coal fired boiler for 15 cycles. The weight change and thickness loss data were used to establish kinetics of the erosion-corrosion. X-ray diffraction, surface and cross-sectional field emission scanning electron microscope/energy dispersive spectroscopy (FE-SEM/EDS) and x-ray mapping techniques were used to analyse the as-sprayed and corroded specimens. The HVOF sprayed coating performed better than its cold sprayed counterpart in actual boiler environment.

  8. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected

  9. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels;

    2003-01-01

    A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2......: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

  10. Finessing fuel fineness

    Energy Technology Data Exchange (ETDEWEB)

    Storm, R.F. [Storm Technologies Inc. (United States)

    2008-10-15

    Most of today's operating coal plants began service at least a generation ago and were designed to burn eastern bituminous coal. A switch to Powder River Basin coal can stress those plants' boiler systems, especially the pulverisers, beyond their design limits and cause no end of operational and maintenance problems. Many of those problems are caused by failing to maintain good fuel fineness when increasing fuel throughput. This article concerns the proper management of the fuel component of the combustion equation in an eight step plan. 8 figs.

  11. CFD Modelling of Biomass Combustion in Small-Scale Boilers. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Xue-Song Bai; Griselin, Niklas; Klason, Torbern; Nilsson, Johan [Lund Inst. of Tech. (Sweden). Dept. of Heat and Power Engineering

    2002-10-01

    This project deals with CFD modeling of combustion of wood in fixed bed boilers. A flamelet model for the interaction between turbulence and chemical reactions is developed and applied to study small-scale boiler. The flamelet chemistry employs 43 reactive species and 174 elementary reactions. It gives detailed distributions of important species such as CO and NO{sub x} in the flow field and flue gas. Simulation of a small-scale wood fired boiler measured at SP Boraas (50 KW) shows that the current flamelet model yields results agreeable to the available experimental data. A detailed chemical kinetic model is developed to study the bed combustion process. This model gives boundary conditions for the CFD analysis of gas phase volatile oxidation in the combustion chambers. The model combines a Functional Group submodel with a Depolymerisation, Vaporisation and Crosslinking submodel. The FG submodel simulates how functional groups decompose and form light gas species. The DVC submodell predicts depolymerisation and vaporisation of the macromolecular network and this includes bridge breaking and crosslinking processes, where the wood structure breaks down to fragments. The light fragments form tar and the heavy ones form metaplast. Two boilers firing wood log/chips are studied using the FG-DVC model, one is the SP Boraas small-scale boiler (50 KW) and the other is the Sydkraft Malmoe Vaerme AB's Flintraennan large-scale boiler (55 MW). The fix bed is assumed to be two zones, a partial equilibrium drying/devolatilisation zone and an equilibrium zone. Three typical biomass conversion modes are simulated, a lean fuel combustion mode, a near-stoichiometric combustion and a fuel rich gasification mode. Detailed chemical species and temperatures at different modes are obtained. Physical interpretation is provided. Comparison of the computational results with experimental data shows that the model can reasonably simulate the fixed bed biomass conversion process. CFD

  12. Hot Corrosion Behaviour of Detonation Gun Sprayed Stellite-6 and Stellite-21 Coating on Boiler Steel SAE 431 at 900°C

    OpenAIRE

    N. K. Mishra; Rai, A K; S. B. Mishra; Kumar, R.

    2014-01-01

    Hot corrosion is the serious problem in gas turbines, superheaters, and economizers of coal-fired boilers. It occurs due to the usage of wide range of fuels such as coal, oil, and so on at the elevated temperatures. Protective coatings on boiler steels are used under such environments. In the present investigation, Stellite-6 and Stellite-21 coatings have been deposited on boiler steel SAE 431 by detonation gun method. The hot corrosion performance of Stellite-6 and Stellite-21 coated as well...

  13. Ecological boiler modernization, feasible energy solutions

    International Nuclear Information System (INIS)

    Alstom Power, s.r.o., ALSTOM GROUP in Brno, Czech Republic is a successor of PBS (First Brno Machine Works). PBS was a well-known company in Bulgaria - mainly as Heating Power Plant (HPP) and Industrial Plant supplier of boilers, industrial steam turbines, milling systems, heat exchangers Btc. PBS has been privatised in two stages starting at1993 year. Alstom recently deals with boiler and heat exchanger products. Industrial turbine but has been sold to Siemens in 2004

  14. Removal of External Deposits on Boiler Tubes

    Directory of Open Access Journals (Sweden)

    C. P. De

    1970-07-01

    Full Text Available The superheater tubes in Port and Starboard boilers were found to have completely clogged by heavy deposits, which on analysis mainly vanadium pentoxide and sodium sulphmatter. The cleaning of the deposits was accomplished by alternate spraying with 15-20 per cent hydrogen peroxide and washing with hot water jets. Over the past two years, since the date of cleaning, the IN ship is operating without any trouble in the boilers.

  15. Boiler burden reduced at Bedford site.

    Science.gov (United States)

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation. PMID:22049674

  16. Optimal scheduling of sootblowers in power plant boilers

    Science.gov (United States)

    Vasquez-Urbano, Pedro Manuel

    1997-11-01

    Burning coal or other fossil fuels in a utility boiler fouls the surfaces of its heat exchangers with ash and soot residues. These deposits affect the performance of the power plant since they reduce heat transfer from the combustion gases to the water or steam. Fouling can be removed during the operation of the plant with the use of lances, called sootblowers, that direct high-pressure air or steam onto the fouled surfaces. Sootblowing operations are key to plant efficiency and boiler maintenance, but they also incur operating costs. A utility boiler may have a hundred or so sootblowers placed in fixed locations. Deciding which of these should be used at any moment is complicated by the lack of instrumentation that can monitor fouling levels. This dissertation studies the optimization problem of scheduling sootblowing activities at a utility plant. The objective is to develop an optimization approach to determine which sootblowers should be activated at any moment in order to maximize plant efficiency. To accomplish this, three issues are addressed. First, models are developed that can estimate fouling conditions indirectly during plant operation using commonly available data. The approach used relies on a sequential application of linear regression fits. Secondly, autoregressive exogenous (ARX) models are used to describe the dynamics of the fouling process and to estimate the consequences of fouling on plant efficiency. All the foregoing empirical models are developed using data from a power plant. Finally, using the empirical models, an optimization model is formulated for the sootblowing scheduling problem and different optimization approaches that combine nonlinear programming with heuristics methods are investigated for its solution. The applicability of dynamic programming to this optimization problem is also explored.

  17. Economical Comporison PC and CFB Boilers for Retrofit and New Power Plants in Russia

    Science.gov (United States)

    Ryabov, G. A.

    According to the investment programmes of Russian electricity generating companies increased attention is paid to reconstruction and building new coal TPP. The typical projects are 225, 330 and 600 MW blocks for combustion of different domestic coals. VTI had made technical and economical comparison of CFB and PC boilers for existing and perspective (European) standards of particles, NOx and SOx emissions, according to the data of the prehminary designs and investments in new power plants of 225 and 330 MW. As the basis for technical and economical evaluations was used comparison data of metal-capacity of PC and boilers, emissions-control systems and material-handling systems, with paying attention to the exact suggestions of the boiler producers. The results of the comparisons (capital costs and O&M costs) are discussed in the paper. The most perspective fuels for combustion in CFB boilers are: anthracite culm, coals of the Pechora area, lean coals of Kuznetsk, brown coals of near Moscow, brown coals of Urals and Far East, and also the wastes of coal preparations, peat, shells and biomass. A good composition could be made from Kuznetsk coals and coals of Pechora area. Brown coals are combusted very good in suitable conditions for firing biomass and peat. Also allowed co-combustion with the wastes of coal preparations for the low reactivity fuels such as anthracite culm and lean coals. The diversification of the fuel supply is an essential advantage of CFB boilers. The CFB boiler installations are rather new for the conditions of Russian Federation. For decreasing the technical risks, first installations should be supplied by engineering or license of leading foreign companies with rather big part of their participation. One of important tasks is development of the typical projects, which would allow decreasing not only capital costs, but also decrease time of project realization. The project of the new Block #9 330MW with OTU boiler of Novocherkassk TPP is the

  18. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    Energy Technology Data Exchange (ETDEWEB)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01

    This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through

  19. Recommendations for conversions of grate fired boilers to fluidising beds; Anvisningar foer konvertering av rosterpannor till fluidiserad baeddteknik

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, Lars; Ingman, Rolf [AaF Energikonsult AB, Stockholm (Sweden)

    2001-03-01

    This report gives advice and recommendations for retrofitting of grate fired boilers to fluidising beds. Nine plants have been visited and experiences from these conversion projects have been gathered and analysed. Among the important points planning, fuel specification, heat balance calculations and clarifying of delivery limits can be mentioned. It is also important not to underestimate the need for education of the operational staff.

  20. FLAME MONITORING IN POWER STATION BOILERS USING IMAGE PROCESSING

    Directory of Open Access Journals (Sweden)

    K. Sujatha

    2012-05-01

    Full Text Available Combustion quality in power station boilers plays an important role in minimizing the flue gas emissions. In the present work various intelligent schemes to infer the flue gas emissions by monitoring the flame colour at the furnace of the boiler are proposed here. Flame image monitoring involves capturing the flame video over a period of time with the measurement of various parameters like Carbon dioxide (CO2, excess oxygen (O2, Nitrogen dioxide (NOx, Sulphur dioxide (SOx and Carbon monoxide (CO emissions plus the flame temperature at the core of the fire ball, air/fuel ratio and the combustion quality. Higher the quality of combustion less will be the flue gases at the exhaust. The flame video was captured using an infrared camera. The flame video is then split up into the frames for further analysis. The video splitter is used for progressive extraction of the flame images from the video. The images of the flame are then pre-processed to reduce noise. The conventional classification and clustering techniques include the Euclidean distance classifier (L2 norm classifier. The intelligent classifier includes the Radial Basis Function Network (RBF, Back Propagation Algorithm (BPA and parallel architecture with RBF and BPA (PRBFBPA. The results of the validation are supported with the above mentioned performance measures whose values are in the optimal range. The values of the temperatures, combustion quality, SOx, NOx, CO, CO2 concentrations, air and fuel supplied corresponding to the images were obtained thereby indicating the necessary control action taken to increase or decrease the air supply so as to ensure complete combustion. In this work, by continuously monitoring the flame images, combustion quality was inferred (complete/partial/incomplete combustion and the air/fuel ratio can be automatically varied. Moreover in the existing set-up, measurements like NOx, CO and CO2 are inferred from the samples that are collected periodically or by

  1. Reactivity and burnout of wood fuels

    DEFF Research Database (Denmark)

    Dall'Ora, Michelangelo

    This thesis deals with the combustion of wood in pulverised fuel power plants. In this type of boiler, the slowest step in the wood conversion process is char combustion, which is one of the factors that not only determine the degree of fuel burnout, but also affect the heat release profile...

  2. Untypical bromine corrosion in boilers co-firing biomass

    Directory of Open Access Journals (Sweden)

    A. Hernas

    2012-09-01

    Full Text Available Purpose: The aim of this study was to determine the untypical corrosion resistance of rotary air preheaters in a biomass co-fired power plant.Design/methodology/approach: The selected results of some components of regenerative rotary air preheaters in a biomass co-fired power plant are presented. The macro and microstructure of corroded components of a LUVO preheater after 3 years of service are presented. The chemical composition of corrosion products was determined by X-ray microanalysis.Findings: Data concerning toxicity and identification of PBDEs (Polibrominated diphenyl ethers in the biomass is very limited. The presented research provides information and the proposed corrosion reaction mechanism in environments containing biomass with aggressive compounds like Cl, Si, H and Br.Research limitations/implications: An extended research on PBDEs in power plant fuels is necessary to give a full assessment of the corrosion mechanism in the presented environment; obligatory classification of the co-fired biomass.Originality/value: Firstly, an assessment of the danger for boiler materials co-firing biomass containing brominated organic flame and presentation of the reaction during the corrosion process and degradation of power boiler components in the presented environment. Secondly, the highlighting of the problem that there is a need to properly select and determine the chemical composition of the biomass used.

  3. Evaluation of internal boiler components and gases using a high-temperature infrared (IR) lens

    Science.gov (United States)

    Hammaker, Robert G.; Colsher, Richard J.; Miles, Jonathan J.; Madding, Robert P.

    1996-03-01

    Fuel accounts for an average of seventy percent of the yearly operational and maintenance costs of all the fossil stations in the United States. This amounts to 30 billion dollars spent for fuel each year. In addition, federal and state environmental codes have been enforcing stricter regulations that demand cleaner environments, such as the reduction of nitrogen oxides (NOx), which are a by-product of the fossil fuel flame. If the burn of the flame inside a boiler could be optimized, the usage of fuel and the amounts of pollution produced would be significantly reduced, and many of the common boiler tube failures can be avoided. This would result in a major dollar savings to the utility industry, and would provide a cleaner environment. Accomplishing these goals will require a major effort from the designers and operators that manufacture, operate, and maintain the fossil stations. Over the past few years re-designed burners have been installed in many boilers to help control the temperatures and shape of the flame for better performance and NOx reduction. However, the measurement of the processes and components inside the furnace, that could assist in determining the desired conditions, can at times be very difficult due to the hostile hot environment. In an attempt to resolve these problems, the EPRI M&D Center and a core group of EPRI member utilities have undertaken a two-year project with various optical manufacturers, IR manufacturers, and IR specialists, to fully develop an optical lens that will withstand the high furnace temperatures. The purpose of the lens is to explore the possibilities of making accurate high temperature measurements of the furnace processes and components in an ever-changing harsh environment. This paper provides an introduction to EPRI's internal boiler investigation using an IR high temperature lens (HTL). The paper describes the objectives, approach, benefits, and project progress.

  4. Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

    OpenAIRE

    Belošević Srđan V.; Tomanović Ivan D.; Crnomarković Nenad Đ.; Milićević Aleksandar R.; Tucaković Dragan R.

    2016-01-01

    Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by c...

  5. Mathematical simulation of working processes in the furnace of a circulating fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    V.A. Dvoinishnikov; A.V. Larkov [Moscow Power Engineering Institute, Moscow (Russian Federation)

    2009-01-15

    A software system developed for simulating and calculating boiler furnaces with circulating fluidized beds is described. The main principles on which the system is constructed are outlined, and the physical and mathematical models of processes in circulating fluidized bed furnaces are described together with the calculation algorithm. Results from a study of analyzing the effect the grinding fineness of initial fuel particles has on the processes in a circulating fluidized bed furnace are presented.

  6. Use of energy crops for domestic heating with a mural boiler

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, Juan F.; Gonzalez-Garcia, Carmen M.; Ramiro, Antonio; Ganan, Jose [Dpto. de Ingenieria Quimica y Energetica, Escuela de Ingenierias Industriales, Universidad de Extremadura, Avda. de Elvas s/n, 06071 Badajoz (Spain); Ayuso, Antonio [Dpto. de Cultivos Intensivos, Servicio de Investigacion y Desarrollo Tecnologico de la Junta de Extremadura, Finca La Orden, 06187, Guadajira (Badajoz) (Spain); Turegano, Joao [Dpto. de Expresion Grafica, Escuela de Ingenierias Industriales, Universidad de Extremadura, Avda. de Elvas s/n, 06071 Badajoz (Spain)

    2006-08-15

    The combustion process of two residues from energy crops in a 12 kW mural boiler for domestic heating was studied. The fuels used were common reed (Arundo donax L.), sorghum (Sorghum bicolor L.) and forest pellet recommended by the boiler manufacturer. A comparison with the combustion process of two industrial residues (tomato residue and almond pruning) and other energy crop (Cynara cardunculus L.) has been established. The experimental tests carried out in 'La Orden' farm on common reed and sorghum cultivation revealed a production of dry biomass of 35 and 30 t/ha, respectively. Previously, the fuels were characterised by means of the higher heating value, proximate and ultimate analyses. The influence of the residue type, fuel mass flow, draught and residues mixture on the combustion parameters has been studied. A TESTO 300 M-I analyzer was employed to determinate the principal parameters of the combustion process (CO{sub 2}, CO, and O{sub 2} contents, fumes temperature, not-burnt gaseous and sensitive heat losses in the fumes, air excess coefficient, flow rate and velocity of the fumes, and efficiency). The behaviour shown by the two studied residues was similar to that of the forest pellet. The boiler efficiencies obtained with the maximum fuel mass flow (100%) and minimum draught (0%) were 84% and 85.3% for reed and sorghum pellets, respectively. The obtained efficiency with the forest pellet was 90.5%. The optimum residue mixture assayed was almond pruning (75%) and sorghum (25%), with a boiler efficiency of 87.2% for a mass flow and draught of 100% and 0%, respectively. (author)

  7. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-04-30

    fuels, oxy-process variables and boiler design parameters. Significant improvement of CFD modeling tools and validation against 15 MWth experimental data has been completed. Oxy-boiler demonstration and large reference designs have been developed, supported with the information and knowledge gained from the 15 MWth testing. This report addresses the results from the 15 MWth testing in the BSF.

  8. On the influence of chlorides and sulphureous compounds on the corrosion of superheater tubes in boilers with special consideration on kraft recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bruno, Fredrik [AaF-IPK AB, Stockholm (Sweden)

    1999-03-01

    This report reviews the thermochemistry of the most relevant corrosion reactions and mechanisms with chloride especially considering the kraft pulp mill recovery boiler. The flue gas side corrosion of superheater tubes is governed by the fuel constituents, and by the carryover particles and the gaseous impurities accompanying the flue gases and the local chemical conditions they cause on the superheater tube surface. A study made on coal-fired boilers in Germany has been interpreted so that the protective ability of the oxide layer on the tube surface of a superheater tube is limited, which causes a close to linear time dependence of the material loss due to corrosion. The thermochemistry of the reactions of the protective oxide layer itself with the components of the deposited carryover and the flue gas sulphur components seems thus to govern the mechanism of the corrosion. The corrosion in the recovery boiler is concluded to be more dependant on this combined action of carry-over and sulphureous oxides, so the presence of chlorides in the flue gases only influences the melting range properties of the sulphate deposits, but seems to exert less influence on the chemical reactions which attack the oxides of the passive layer. The thermochemistry also explains the formation of a sulphide layer often found between the deposits and the surface of the tube metal on superheater tubes as a result of reaction with sulpureous oxides from the flue gas and carbon in the carryover. The factors which in practice limit the superheater corrosion in the recovery boiler are interpreted as both material and process dependent. The main limiting factor for the steam temperature is still the melting range of the sulphate deposit. There seems thus to be little hope for the aim to raise the steam temperature of the kraft recovery boiler above the range which is already achievable with the presently available composite tubes 22 refs, 10 figs

  9. Corrosion of oil-fired domestic boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-05-01

    Depending on the surface temperature of the flue gas side the corrosion of oil fired domestic boilers proceeds either mainly by acid corrosion or by oxygen corrosion: (1) At surface temperatures of 60/sup 0/C and higher the corrosion mechanism of acid corrosion prevails and the corrosion rates amount to 0.1-0.3 mm/year (values referred to continuous burner operation). The corrosion products consist of soluble iron(II)- and iron(III)sulfates. Higher corrosion rates can be attributed to an appreciable catalytic formation of sulfur trioxide on the corrosion products formed on the convective heating surfaces. (2) At surface temperatures of 40/sup 0/C the mechanism of oxygen corrosion already dominates and the corrosion rates are about ten times higher (1.5-3 mm/year, referred to continuous burner operation). The high portion of iron oxide hydrates, especially goethit (/alpha/-FeOOH), makes the corrosion products difficult to remove. (3) Distinctly reduced service lives are also expected for the so called reduced temperature boilers ('Niedertemperaturkessel') and low temperature boilers ('Tieftemperaturkessel'): According to the manufacturers these boilers may be operated at boiler water temperatures well below 60/sup 0/C, as they are equipped with constructive measures to enhance the surface temperature on the flue gas side. However, these measures are only fully effective under stationary conditions. Some of the results were obtained from weight loss measurements on test specimen made from St 35.8 and gray cast iron, that were exposed to the flue gases of an fired experimental boiler. Other important results come from field measurements of the sulfuric acid content of about 30 boilers that are in practical use. (orig.).

  10. Low temperature corrosion in bark fuelled, small boilers

    Energy Technology Data Exchange (ETDEWEB)

    Lindau, Leif; Goldschmidt, Barbara

    2008-05-15

    A number of small (3-12 MW), new biofuel boiler plants in southern Sweden, and (at least) in Austria, have suffered a high (wastage of mm/yrs) corrosion rate on the low temperature boiler side. This problem has been investigated with respect to its occurrence and its character by contacts with operators, by plant inspections, and by analysis of cold-side deposits. The plants affected have low feed water temperatures (< 100 deg C). The plants fire most types of Swedish biofuel: chips, bark, hog fuel, and 'GROT' (=twigs and tops). The results found give basis for a hypothesis that the corrosion results from the presence of an aqueous phase in the deposits, this phase being stabilized by dissolved salts having high solubility. It then follows that for each salt, there is a critical relative humidity (calculated from the flue gas water partial pressure and the cooling surface temperature as is common practice among boiler engineers) for both the presence of the aqueous phase and the corrosion. Some critical single salts, ZnCl{sub 2} and CaCl{sub 2} have been identified, and they give critical 'relative humidities' of 5% and 18% respectively. These figures are a lower bound. The corresponding figure, derived from the practical experience and the reported plant operational data, is between 20 and 30%. Corrosion tests have been carried out by exposing an air-cooled probe in the flue gases at a 12 MW boiler at Saevelundsverket in Alingsaas, and the material wastage at different temperatures has been measured with a profilometer. The high corrosion rates were reproduced in the tests for high relative humidities. The corrosion rate was small and not measurable (<0.1 mm/year) for relative humidity <22%. The work shows by means of indirect evidence that the corrosion critical components are ZnCl{sub 2} and possibly CaCl{sub 2} as well. The practical engineering design criterion derived from the work is that the relative humidity (calculated from the flue

  11. Project recovers free wasted energy from an OSB dryer while eliminating a hog boiler

    Energy Technology Data Exchange (ETDEWEB)

    Normandin, A.; Levesque, S.; Laflamme, Y.; Charron, R. [Mesar-Environair Inc., Quebec, PQ (Canada)

    2008-09-15

    This article described how a mill producing oriented strand board (OSB) in Quebec optimized its energy balance with the installation of a flue gas heat recovery (FGHR) system developed by Mesar-Environair Inc. Many OSB mills produce enough wood waste heat to supply their hog boilers with valuable, yet inexpensive, fuel. The objective of this project was to recover waste heat and to find an application in the milling process to re-valorize it. The plant was using 3 hog boilers to heat thermal oil for their process, but only the newest hog boiler was in compliance for particulate emissions levels. The solution involved the use of a direct contact heat exchanger to meet the mill's requirements. The process consisted of pumping the log pond water in a counter-current direction to the humid OSB dryer flue gas. The energy was transferred from the gas to the water via vapor condensation. The customized equipment recovered most of the wasted heat and transferred it to the plant's log ponds. Cool process water from the log ponds was then recirculated through the condenser to trap the wasted energy. The efficiency of the main hog boiler and the chip dry was about 80 per cent. The FGHR process was designed to recover 85 per cent of the wasted energy that was directed to the atmosphere. The heat recovery unit can typically generate temperatures of 70 to 80 degrees C. In addition to fewer emissions of carbon dioxide and nitrogen oxides going out the stack, the FGHR system offers the advantages of heating the process water without additional fuel, and shutting down an old hog boiler. 1 tabs., 3 figs.

  12. Remaining Life Analysis of Boiler Tubes on Behalf of Hoop Stresses Produced During Operation of Power Plant

    OpenAIRE

    Mohd. Zeeshan Gauri; Kavita Sankhala

    2014-01-01

    Boiler tube material plays an important role in efficient power generation from a fossil fuel power plant. In order to meet out the gap between fluids to increase heat available per unit mass flow of steam. Waste heat utilization phenomenon is a big challenge on fossil fuel power plants as after use of high grade coal in thermal power plants the efficiency of power plants is not at the level of required value. Clean and efficient power generation with economical aspects is the...

  13. Data for modern boilers used in co-combustion; Moderna panndata inom samfoerbraenning

    Energy Technology Data Exchange (ETDEWEB)

    Thorson, Ola [S.E.P. Scandinavian Energy Project AB, Goeteborg (Sweden)

    2004-04-01

    This project is a survey and a description of today's technical status and future development trends in the field of co-combustion. The survey is done from an energy production company's point of view and two technical questions have been studied; the possibilities for high steam data and the possibilities for a wide load range. These parameters are limited by the corrosive properties of the fuel and the environmental requirements in the EU directive for combustion of waste. In the report following issues are discussed: Examples of and experiences from co-combustion plants and plants that combust problematic fuels and have high steam data. A future prospect of high steam data in co-combustion plants by the usage of modern technical solutions and a description of these solutions. Important research and development results from combustion of problematic fuels in combination with high steam data. Choice of firing technology, boiler design and auxiliary systems and its affection on the load range in a boiler for co-combustion. A literature survey has been done to get the latest results from combustion of problematic fuels. Then a number of interesting plants have been identified and facts about them have been collected by contacts with plant owners, suppliers and professional researchers and also through publications. The report shows that Sweden, Finland and Denmark are in the front line of using high steam data for co-combustion of biomass and waste fuels. There are/have been problems with superheater corrosion in many of these plants but a number of ways how to handle high steam data have been identified: Adjust the fuel mix or add additives; Use high alloy materials; Consider the final super heater as a part that is worn out by time; Place the final super heater in the particle loop seal/sand locker; Use an external separate fired super heater; Gasification and then co-combustion of the pyrolysis gas in a conventional existing boiler; Place the

  14. Industrial Fuel Flexibility Workshop

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2006-09-01

    On September 28, 2006, in Washington, DC, ITP and Booz Allen Hamilton conducted a fuel flexibility workshop with attendance from various stakeholder groups. Workshop participants included representatives from the petrochemical, refining, food and beverage, steel and metals, pulp and paper, cement and glass manufacturing industries; as well as representatives from industrial boiler manufacturers, technology providers, energy and waste service providers, the federal government and national laboratories, and developers and financiers.

  15. The potential economic benefit of using parabolic trough collectors to supplement power cycle boilers

    Science.gov (United States)

    Schimmel, W. P., Jr.; Lukens, L. L.

    1981-11-01

    An economic analysis is presented for a combined parabolic trough solar/fossil fuel hybrid power plant. Applications are considered for investor-owned utilities and industries with stockholders and bond purchasers. Annual levelized revenues are calculated, based on the capital cost of equipment, annual operations and maintenance, and a rising cost of fossil fuel. The units of heat are considered as equal in value from each source, and project return on equity for an American Southwest user of the hybrid systems are calculated to show an annual project return on equity of 21% for a utility and 25% for an industry in 1985. Analysis of the total fuel replaced by a solar reheat system for a gas-fueled boiler system shows that a 20% reduction in fuel costs can be obtained by a 10% increase in the plant costs to include the solar reheat system furnishing low-temperature heat in 1985.

  16. EU Waste incineration and LCP directives, co-firing and practical examples in fluidized-bed boilers/power plants

    Energy Technology Data Exchange (ETDEWEB)

    Hiltunen, M. [Foster Wheeler Energy, Karhula R and D Center, Karhula (Finland)

    2002-10-01

    Fluidized-bed combustion is widely used combustion technology, e.g., in forest industries and CHP production, where the fuels include mixtures of bark, wood based production rejects, other selected wastes, sludges, demolition wood peat, coal, etc. Depending on the fuels co-fired in the boiler, either Large Combustion Plants (LCP) or Waste Incineration (WID) Directives will be applied. When a conventional CFB or BFB boiler design and a modern boiler design for Waste Co-firing are compared, it is obvious that significant changes may be needed. The need of changes depends also on the waste fuel and its amount in the fuel scope. Demolition wood may require smaller changes than RDF. Anyway, investment costs will increase considerably. Operation costs will also increase. The items include: additives (Ca(OH){sub 2}, activated carbon), own power consumption, emission monitoring, sampling and analysis and maintenance. The increased investment and operation costs must be covered by cheaper fuel, sometimes a gate fee is possible. Minor positive benefits may also be listed: process control will be improved by the directive requirements, which will result in all the heat value in the fuel will be recovered. In some countries, like Sweden, NO{sub x}, and sulphur emission fees will decrease.

  17. Analysis and study on the performance variation of SCR DeNOx catalyst of Coal-Fired Boilers

    International Nuclear Information System (INIS)

    Nitrogen oxides (NOx) are one kind of harmful substances from the burning process of fossil fuel and air at high temperature. NOx emissions cause serious pollution on atmospheric environment. In this paper, coal-fired utility boilers were chosen as the object, NOx formation mechanism and control were studied, and SCR deNOx technology was used to control NOx emissions from coal-fired boilers. Analyzed the relationship between deNOx efficiency and characteristics of SCR DeNOx catalyst. Through analysis, affecting SCR DeNOx catalyst failure factors, change law of catalytic properties and technical measures to extend the service life of the catalyst were gotten. (author)

  18. Technology of latent-heat recovery for boiler system; Boira ni okeru sennetsu kaishu gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Moriyama, T. [Tokyo Gas Co. Ltd. (Japan)

    1996-08-01

    The boiler has reached the highest degree of completion among combustion equipment and is highly efficient. In order to enhance its efficiency further, it is ordinary to recover the retention heat of the combustion exhaust gas, but due to the problem of low temperature corrosion caused by the sulfur content in fuel resulted from a temperature drop of the exhaust gas, heat recovery has been done not sufficiently. In this article, an example is introduced to plan the betterment of efficiency by application of a latent heat recovering economizer to a sugar manufactory and a report is made on the energy saving effect by recovering the latent heat and a study on the quality of the material for the latent heat reclaimer. The above latent heat reclaimer is a system which takes advantage of the feature of the natural gas reportedly having no sulfur content, brings down the temperature at the outlet of a heat exchanger of the boiler exhaust gas to below the dew point, thereby recovers the condensed latent heat of the vapor in the exhaust gas and utilizes it for heating up the boiler feed water. In this example, the line of an already installed boiler has been partially modified and only a latent heat reclaimer has been installed newly. The increase of efficiency has been as high as 5.28%. 5 figs., 5 tabs.

  19. Numerical Calculations of WR-40 Boiler Based on its Zero-Dimensional Model

    Directory of Open Access Journals (Sweden)

    Hernik Bartłomiej

    2014-06-01

    Full Text Available Generally, the temperature of flue gases at the furnace outlet is not measured. Therefore, a special computation procedure is needed to determine it. This paper presents a method for coordination of the numerical model of a pulverised fuel boiler furnace chamber with the measuring data in a situation when CFD calculations are made in regard to the furnace only. This paper recommends the use of the classical 0-dimensional balance model of a boiler, based on the use of measuring data. The average temperature of flue gases at the furnace outlet tk" obtained using the model may be considered as highly reliable. The numerical model has to show the same value of tk" . This paper presents calculations for WR-40 boiler. The CFD model was matched to the 0-dimensional tk" value by means of a selection of the furnace wall emissivity. As a result of CFD modelling, the flue gas temperature and the concentration of CO, CO2, O2 and NOx were obtained at the furnace chamber outlet. The results of numerical modelling of boiler combustion based on volumetric reactions and using the Finite-Rate/Eddy-Dissipation Model are presented.

  20. Researching the Performance of Dual-Chamber Fire-Tube Boiler Furnace

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei

    2015-01-01

    Full Text Available Autonomous heating systems equipped with fire-tube or shell boilers show high effectiveness, consistent performance and great technical parameters. But there is a significant limitation of its thermal productivity due to the complexity of durable large diameter fire-tube bottoms implementation. Optimization of combustion aerodynamics can be the way to expand the fire-tube boilers performance limit. In this case lots of problems connected with reducing emissions of toxic substances, providing of burning stability, local heat stresses and aerodynamic resistances should be solved. To resolve the indicated problems, a modified model of dual-chamber fire-tube boiler furnace is proposed. The performance of suggested flame-tube was simulated using the proven computer-aided engineering software ANSYS Multiphysics. Results display proposed flame tube completely filled with moving medium without stagnant zones. Turbulent vortical combustion is observed even with the straight-through fuel supply. Active flue gas recirculation in suggested dual-chamber furnace reduces emissions of pollutants. Diminution of wall heat fluxes allows boiler operation at lower water treatment costs.

  1. THERMAL BOUNDARY LAYER IN CFB BOILER RISER

    Institute of Scientific and Technical Information of China (English)

    Jinwei; Wang; Xinmu; Zhao; Yu; Wang; Xing; Xing; Jiansheng; Zhang; Guangxi; Yue

    2006-01-01

    Measurement of temperature profiles of gas-solid two-phase flow at different heights in commercial-scale circulating fluidized bed (CFB) boilers was carried out. Experimental results showed that the thickness of thermal boundary layer was generally independent of the distance from the air distributor, except when close to the riser outlet. Through analysis of flow and combustion characteristics in the riser, it was found that the main reasons for the phenomena were: 1) the hydrodynamic boundary layer was thinner than the thermal layer and hardly changed along the CFB boiler height, and 2) both radial and axial mass and heat exchanges were strong in the CFB boiler. Numerical simulation of gas flow in the outlet zone confirmed that the distribution of the thermal boundary layer was dominated by the flow field characteristics.

  2. Computer simulation of the fire-tube boiler hydrodynamics

    Science.gov (United States)

    Khaustov, Sergei A.; Zavorin, Alexander S.; Buvakov, Konstantin V.; Sheikin, Vyacheslav A.

    2015-01-01

    Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  3. Computer simulation of the fire-tube boiler hydrodynamics

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2015-01-01

    Full Text Available Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  4. Independent Research and Design of 600-MW Supercritical CFB Boiler

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    In order to further develop and improve the technologies for large-capacity supercritical CFB boiler, the key technologies for large CFB boiler were systematically studied, based on the development of first domestically-made 210-MW and 330-MW CFB boilers. The scheme of 600-MW supercritical CFB boiler was designed, including the furnace structure, key components, steam-water system and auxiliary systems, which laid a technical foundation for the engineering applications.

  5. Three dimensional computer simulation for NO{sub x} emission in Oestrand recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Tao Lixin [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

    2000-05-01

    This report presents the results achieved in a research project (no. 663021) financed by NUTEK and AAFORSK. The objective of this project is to develop and validate a proper NO{sub x} model for black liquor recovery boilers. The project has been carried out through a close co-operation between the division of Heat and Furnace Technology at KTH, the combustion chemistry research group at Aabo Akademi University in Finland and AaF Energikonsult Stockholm AB. As a result from this project, a NO{sub x} model is developed as a new component in the general framework of the recovery boiler model: STAR-RBM. STAR-RBM is a fundamental three-dimensional computer model for the simulation of the flow, heat transfer, combustion and NO{sub x} emission in a black liquor recovery boiler. It is constructed around a general-purpose Computational Fluid Dynamics (CFD) package: STAR-CD. In this report, a three-dimensional numerical simulation for NO{sub x} emission in Oestrand recovery boiler is described and discussed. The NO{sub x} model developed in this project considers the NO formation from fuel-NO and thermal-NO mechanisms. The fuel-NO mechanism is proposed by Aabo Akademi University. It is assumed that the fuel nitrogen in black liquor is released via either devolatilization or char combustion. It has been found by laboratory studies that approximately 70% of the fuel nitrogen is released during devolatilization, mainly as NH{sub 3} and N{sub 2}. The overall gas phase reactions for fuel-NO chemistry is based on that of Mitchell and Tarbell. It has been found in this work that the kinetic rates of the fuel-NO reactions are generally higher than the rate of turbulence mixing. Thus, the eddy dissipation concept proposed by Magnussen and Hjertager is applied to calculate the rate of fuel-NO formation. The thermal-NO mechanism is based on an extended Zeldovich mechanism. Invoking a steady-state approximation for N-atom and assuming that the O-atom concentration may be calculated from

  6. Probe Measurements of Ash Deposit Formation Rate and Shedding in a Biomass Suspension-Fired boiler

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming;

    The aim of this study was to investigate ash deposit formation rate, heat uptake reduction and deposit removal by using advanced online ash deposition and sootblowing probes in a 350 MWth suspension-fired boiler, utilizing wood and straw pellets as fuel. The influence of fuel type (straw share....... The video recordings of all deposit probe experiments revealed that deposit shedding was primarily through debonding from the surface of the tubes in the superheater region. Chemical analysis of fly ashes indicated that during suspension-firing of straw and wood, the fly ashes were rich in Si, K, Ca and Cl...

  7. Experimental Investigations of the Energy and Environmental Indices of Operation of a Low-Capacity Combined Gas Producer and Hot-Water Boiler

    Science.gov (United States)

    Bodnar, L. A.; Stepanov, D. V.; Dovgal‧, A. N.

    2015-07-01

    It has been shown that the introduction of combined gas producers and boilers on renewable energy sources is a pressing issue. A structural diagram of a low-capacity combined gas producer and boiler on renewable energy sources has been given; a bench and procedures for investigation and processing of results have been developed. Experimental investigations of the energy and environmental indices of a 40-kW combined gas producer and hotwater boiler burning wood have been carried out. Results of the experimental investigations have been analyzed. Distinctive features have been established and a procedure of thermal calculation of the double furnace of a lowcapacity combined gas producer and boiler burning solid fuel has been proposed. The calculated coefficients of heat transfer from the gases in the convection bank have been compared with the obtained experimental results. A calculation dependence for the heat transfer from the gases in convection banks of low-capacity hot-water boilers has been proposed. The quantities of harmful emissions from the combined gas producer and boiler on renewable energy sources have been compared with the existing Ukrainian and foreign standards. It has been established that the environmental efficiency of the boiler under study complies with most of the standard requirements of European countries.

  8. 46 CFR 56.50-30 - Boiler feed piping.

    Science.gov (United States)

    2010-10-01

    ... for water tube boilers shall have fresh water connections only. Care shall be taken to prevent the... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a)...

  9. 46 CFR 61.05-20 - Boiler safety valves.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a...

  10. Lower price for solar boilers must improve market penetration

    International Nuclear Information System (INIS)

    The Dutch government aims at 1.7 PJ thermal energy for the year 2007 to be supplied by solar water heaters. For that target the number of installed solar boilers must increase seven times the number of installed solar boilers in 1998. This can be stimulated by a considerable reduction of the market price for such boilers

  11. 46 CFR 109.205 - Inspection of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Inspection of boilers and machinery. 109.205 Section 109... OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief engineer or engineer in charge, before he assumes charge of the boilers and machinery of a unit shall...

  12. Planning Annual Shutdown Inspection for BFB Boiler

    OpenAIRE

    Sorsa, Tatu

    2014-01-01

    The goal of this thesis was to create an illustrative guidebook of annual inspection planning for BFB boiler to help power plant operator when planning of annual inspection is topical. This thesis was made for Andritz Oy and it is based on inspection reports and experiences of BFB boiler’s maintenance and inspection staff. In this thesis it is shown how to plan an annual inspection for BFB boiler and thesis gives good tools and hints for operator to manage inspection from the beginning ...

  13. Transients in a circulating fluidized bed boiler

    Science.gov (United States)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  14. TA-2 Water Boiler Reactor Decommissioning Project

    Energy Technology Data Exchange (ETDEWEB)

    Durbin, M.E. (ed.); Montoya, G.M.

    1991-06-01

    This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m{sup 3} of low-level solid radioactive waste and 35 m{sup 3} of mixed waste. 15 refs., 25 figs., 3 tabs.

  15. High Temperature Behavior of Cr3C2-NiCr Coatings in the Actual Coal-Fired Boiler Environment

    Science.gov (United States)

    Bhatia, Rakesh; Sidhu, Hazoor Singh; Sidhu, Buta Singh

    2015-03-01

    Erosion-corrosion is a serious problem observed in steam-powered electricity generation plants, and industrial waste incinerators. In the present study, four compositions of Cr3C2-(Ni-20Cr) alloy coating powder were deposited by high-velocity oxy-fuel spray technique on T-91 boiler tube steel. The cyclic studies were performed in a coal-fired boiler at 1123 K ± 10 K (850 °C ± 10 °C). X-ray diffraction, scanning electron microscopy/energy dispersive X-ray analysis and elemental mapping analysis techniques were used to analyze the corrosion products. All the coatings deposited on T-91 boiler tube steel imparted hot corrosion resistance. The 65 pctCr3C2 -35 pct (Ni-20Cr)-coated T-91 steel sample performed better than all other coated samples in the given environment.

  16. Direct efficiency measurement and analysis of residential oil-fired boiler systems: burner-boiler/furnace efficiency test project. Annual report FY 1978

    Energy Technology Data Exchange (ETDEWEB)

    McDonald, R.J.; Batey, J.E.; Allen, T.W.; Hoppe, R.J.

    1979-11-01

    A laboratory study is made to measure the efficiencies of residential heating equipment. A direct measurement technique provides an accurate evaluation of the efficiency of residential heating units during full-load and part-load operation. The laboratory data is then used to determine annual fuel consumption and fuel-weighted seasonal efficiency for each heating unit based on typical operating parameters (size of residence, geographic location, and usage). The results of the study include both the evaluation of a wide range of hydronic (hot water) burner-boiler package units and the evaluation of retrofit items which are added to an existing heating system to enhance efficiency and performance. The combination of direct, accurate efficiency measurement, and calculation of annual fuel use provide a standard method for comparison of individual heating units and retrofit modifications on a common and realistic basis. This allows a cost effectiveness analysis to be performed so that direct quantitative comparisons can be made.

  17. Environmental control during steam boiler washing

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Marcio A.B.; Abreu Pereira, Vera L. de [Companhia Petroquimica do Nordeste (COPENE), Camacari, BA (Brazil). Div. de Engenharia Ambiental; Ringler, Ulrich E.S. [PROMON Engenharia Ltda., Salvador, BA (Brazil)

    1993-12-31

    The washing and chemical cleaning of boilers, activities of a high polluting potential, are responsible for the generation of wastewater of high contents of heavy metals, suspended solids and chemical oxygen demand (COD). This paper describes the actions carried out by COPENE - Petroquimica do Nordeste S/A - in order to reduce this problem. (author). 10 refs., 3 figs., 2 tabs.

  18. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2005-01-01

    the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...

  19. Microphone Detects Boiler-Tube Leaks

    Science.gov (United States)

    Parthasarathy, S. P.

    1985-01-01

    Unit simple, sensitive, rugged, and reliable. Diaphragmless microphone detects leaks from small boiler tubes. Porous plug retains carbon granules in tube while allowing pressure changes to penetrate to granules. Has greater life expectancy than previous controllers and used in variety of hot corrosive atmospheres.

  20. Model boiler studies on deposition and corrosion

    International Nuclear Information System (INIS)

    Deposit formation was studied in a model boiler, with sea-water injections to simulate the in-leakage which could occur from sea-water cooled condensers. When All Volatile Treatment (AVT) was used for chemistry control the deposits consisted of the sea-water salts and corrosion products. With sodium phosphate added to the boiler water, the deposits also contained the phosphates derived from the sea-water salts. The deposits were formed in layers of differing compositions. There was no significant corrosion of the Fe-Ni-Cr alloy boiler tube under deposits, either on the open area of the tube or in crevices. However, carbon steel that formed a crevice around the tube was corroded severely when the boiler water did not contain phosphate. The observed corrosion of carbon steel was caused by the presence of acidic, highly concentrated chloride solution produced from the sea-water within the crevice. Results of theoretical calculations of the composition of the concentrated solution are presented. (author)

  1. Thermal Analysis of Superheater Platen Tubesin Boilers

    Directory of Open Access Journals (Sweden)

    Shahram Falahatkar

    2014-01-01

    Full Text Available Superheaters are among the most important components of boilers and have major importance due to this operation in high temperatures and pressures. Turbines are sensitive to the fluctuation of superheaterstemperature;therefore even the slightest fluctuation in the outlet vapor temperature from the superheaters does damage the turbine axis and fins. Examining the potential damages of combustion in the boilers and components such as the superheaters can have a vital contribution to the progression of the productivity of boiler, turbine and the power plant altogether it solutions are to be fund to improve such systems. In this study, the focus is on the nearest tube set of superheaters to the combustion chamber.These types of tubes are exposed to a wide range ofcombustion flames such that the most heat transfer to them is radiation type.Here, the 320 MW boiler of Isfahan power plant (Iran, the combustion chamber, 16 burners and the platensuperheater tubes were remodeled by CFD technique. The fluid motion, the heat transfer and combustion processes are analyzed. The two-equation turbulence model of k-εis adopted to measure the eddy viscosity. The eddy dissipation model is used to calculate the combustion as well as the P-1 radiation model to quantify the radiation. The overheated zones of superheater tubes and the combustion chamber are identified in order toimprove this problem by applying the radiation thermal shields and knees with porous crust which are introduced as the new techniques.

  2. Thermal-hydraulic modeling of the steady-state operating conditions of a fire-tube boiler

    Directory of Open Access Journals (Sweden)

    Rahmani Ahmed

    2009-01-01

    Full Text Available In this work, we are interested to simulate the thermal-hydraulic behavior of three-pass type fire-tube boiler. The plant is designed to produce 4.5 tons per hour of saturated steam at 8 bar destined principally for heating applications. A calculation program is developed in order to simulate the boiler operation under several steady-state operating conditions. This program is based upon heat transfer laws between hot gases and the fire-tube internal walls. In the boiler combustion chamber, the heat transfer has been simulated using the well-stirred furnace model. In the convection section, heat balance has been carried out to estimate the heat exchanges between the hot gases and the tube banks. The obtained results are compared to the steady-state operating data of the considered plant. A comparative analysis shows that the calculation results are in good agreement with the boiler operating data. Furthermore, a sensitivity study has been carried out to assess the effects of input parameters, namely the fuel flow rate, air excess, ambient temperature, and operating pressure, upon the boiler thermal performances.

  3. Combustion zone investigation in fuel flexible suspension fired boilers, Experimental

    DEFF Research Database (Denmark)

    Clausen, Sønnik; Fateev, Alexander; Hvid, Søren Lovmand;

    -straw flame at conditions close to daily co-firing operation. 4 measurement ports was used for mapping of flames with a distance up to 6.72 m from burner wall using 5 m and 7 m long water-cooled probes. Gas temperatures and gas composition were measured by FTIR fibre-optic probe and extractive gas sampling...... and particle temperature with 1000 Hz. Al flames were highly turbulent and very large variations in temperature and gas concentrations are observed. Gas temperature profiles for all three flames become fairly similar 4 m away from burner wall, whereas large variations in gas composition profiles are found. LDA...... velocity measurements for the coal-straw flame show that the simple gas flow field expected for a single burner is smeared out shortly after start of flame due to interaction with other burners....

  4. On Propagating Requirements and Selecting Fuels for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Wisniewski, Rafal; Mølbak, Tommy;

    2008-01-01

    In this paper, the problem of optimal choice of sensors and actuators is addressed. Given a functional encapsulating information of the desired performance and production economy the objective is to choose a control instrumentation from a given set to comply with its minimum. The objective of the...

  5. Towards a CFD-based mechanistic deposit formation model for straw-fired boilers

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen; Rosendahl, Lasse Aistrup; Baxter, L.L.

    2006-01-01

    This paper discusses the application of FLUENTe in the analysis of grate-fired biomass boilers. A short description of the concept used to model fuel conversion on the grate and the coupling to the CFD code is offered. The development and implementation of a CFD-based deposition model is presented...... in the reminder of the paper. The growth of deposits on furnace walls and super heater tubes is treated including the impact on heat transfer rates determined by the CFD code. Based on the commercial CFD code FLUENTe, the overall model is fully implemented through the User Defined Functions. The model...... resistance changes. The model is applied to the straw-fired Masnedø boiler. Results are in good qualitative agreement with both measurements and observations at the plants. q 2005 Elsevier Ltd. All rights reserved....

  6. Computer simulation of vortex combustion processes in fire-tube boilers

    Science.gov (United States)

    Khaustov, Sergei A.; Zavorin, Alexander S.; Buvakov, Konstantin V.; Kudryashova, Lidiya D.; Tshelkunova, Anastasiya V.

    2015-01-01

    The article describes computer simulation of the turbulent methane-air combustion in a fire-tube boiler furnace. Computer simulations performed for variants of once-through fire-tube furnace and reversive flame furnace. Options with various twist parameters of the fuel-air jet were examined. The flame structure has been determined computationally, contours of average speed, temperature and concentrations have been acquired. The results of calculations are presented in graphical form. Dependence of construction characteristics on vortex aerodynamic parameters was estimated. Turbulent combustion of natural gas in the reverse flame of fire-tube boiler was studied by means of the ANSYS Fluent 12.1.4 engineering simulation software.

  7. Review of Individual Technology Assessment Reports (ITAR) for industrial boiler applications

    Energy Technology Data Exchange (ETDEWEB)

    Archer, T.; Bakshi, P.; Weisenberg, I.J.

    1980-01-01

    Eight Individual Technology Assessment Reports and one Background Study in Support of New Source Performance Standards for Industrial Boilers are reviewed. These ITARs were prepared for the EPA and include studies of particulate control, flue-gas desulfurization, fluidized-bed combustion, NO/sub x/ combustion modification, NO/sub x/ flue-gas treatment, coal cleaning, synthetic fuels, and oil cleaning. The ITARs provide engineering and cost data for the air pollution control technologies that will be required to meet the New Source Performance Standards for industrial boilers. The pollutants considered were SO/sub x/, NO/sub x/, and particulates. Each ITAR is reviewed from the standpoint of engineering, demonstrated technology, and costing methodology. The cost review includes a comparison of the costing methodology of each ITAR with the costing methodology recommended by the EPA background document.

  8. Computer simulation of vortex combustion processes in fire-tube boilers

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2015-01-01

    Full Text Available The article describes computer simulation of the turbulent methane-air combustion in a fire-tube boiler furnace. Computer simulations performed for variants of once-through fire-tube furnace and reversive flame furnace. Options with various twist parameters of the fuel-air jet were examined. The flame structure has been determined computationally, contours of average speed, temperature and concentrations have been acquired. The results of calculations are presented in graphical form. Dependence of construction characteristics on vortex aerodynamic parameters was estimated. Turbulent combustion of natural gas in the reverse flame of fire-tube boiler was studied by means of the ANSYS Fluent 12.1.4 engineering simulation software.

  9. The Boiler Booster design: Feasibility study for an implementation of the Climate Well absorption technology in conventional boilers in order to improve its performance

    OpenAIRE

    Pallarols Farreras, Jordina

    2008-01-01

    European Union has recently made a new directive to impose a classification system based on boilers efficiency. This new regulation generates the necessity of create new boilers more energy efficient like the one developed throughout this thesis. An innovative combined heat and power boiler (CHP boiler) called Boiler Booster is studied in this thesis. The main focus will therefore be to design the Boiler Booster taking the advantage of using the patented absorption technology ...

  10. Synergistic Utilization of Coal Fines and Municipal Solid Waste in Coal-Fired Boilers. Phase I Final Report

    Energy Technology Data Exchange (ETDEWEB)

    V. Zamansky; P. Maly; M. Klosky

    1998-06-12

    A feasibility study was performed on a novel concept: to synergistically utilize a blend of waste coal fines with so-called E-fuel for cofiring and reburning in utility and industrial boilers. The E-fuel is produced from MSW by the patented EnerTech's slurry carbonization process. The slurry carbonization technology economically converts MSW to a uniform, low-ash, low-sulfur, and essentially chlorine-free fuel with energy content of about 14,800 Btu/lb.

  11. Emissions During Co-Firing of RDF-5 with Coal in a 22 t/h Steam Bubbling Fluidized Bed Boiler

    Science.gov (United States)

    Wan, Hou-Peng; Chen, Jia-Yuan; Juch, Ching-I.; Chang, Ying-Hsi; Lee, Hom-Ti

    The co-firing of biomass and fossil fuel in the same power plant is one of the most important issues when promoting the utilization of renewable energy in the world. Recently, the co-firing of coal together with biomass fuel, such as "densified refuse derived fuel" (d-RDF or RDF-5) or RPF (refuse paper & plastic fuel) from waste, has been considered as an environmentally sound and economical approach to both waste remediation and energy production in the world. Because of itscomplex characteristics when compared to fossil fuel, potential problems, such as combustion system stability, the corrosion of heat transfer tubes, the qualities of the ash, and the emissionof pollutants, are major concerns when co-firing the biomass fuel with fossil fuel in a traditional boiler. In this study, co-firing of coal with RDF-5 was conducted in a 22t/h bubbling fluidized bed (BFB) steam boiler to investigate the feasibility of utilizing RDF-5 as a sustainable fuels in a commercial coal-fired steam BFB boiler. The properties of the fly ash, bottom ash, and the emission of pollutants are analyzed and discussed in this study.

  12. High temperature corrosion in a biomass-fired power boiler : Reducing furnace wall corrosion in a waste wood-fired power plant with advanced steam data

    OpenAIRE

    Alipour, Yousef

    2013-01-01

    The use of waste (or recycled) wood as a fuel in heat and power stations is becoming more widespread in Sweden (and Europe), because it is CO2 neutral with a lower cost than forest fuel. However, it is a heterogeneous fuel with a high amount of chlorine, alkali and heavy metals which causes more corrosion than fossil fuels or forest fuel. A part of the boiler which is subjected to a high corrosion risk is the furnace wall (or waterwall) which is formed of tubes welded together. Waterwalls are...

  13. Remaining Life Analysis of Boiler Tubes on Behalf of Hoop Stresses Produced During Operation of Power Plant

    Directory of Open Access Journals (Sweden)

    Mohd. Zeeshan Gauri

    2014-07-01

    Full Text Available Boiler tube material plays an important role in efficient power generation from a fossil fuel power plant. In order to meet out the gap between fluids to increase heat available per unit mass flow of steam. Waste heat utilization phenomenon is a big challenge on fossil fuel power plants as after use of high grade coal in thermal power plants the efficiency of power plants is not at the level of required value. Clean and efficient power generation with economical aspects is the basic need of growing power generation plants to justify the quality of power and clean power generation. Life analysis technique to calculate remaining life of boiler tubes at critical zones of high temperature requires much attention and is an important hypothesis in research field. Generation of repetitive and fluctuating stress during flow of high temperature and pressure fluid require proper attention on the methodology to be used to calculate the efficiency of system and absorption efficiency of tube material. In this paper complete mathematical analysis of boiler tubes is conducted for calculation of remaining life of boiler tubes, Hoop stress values are calculated and used with mathematical tool to calculate the efficiency. Hoop stress based calculation of efficiency is more reliable and may give more accurate and practical aspects based results.

  14. Test firing and emissions analysis of densified RDF (d-RDF) in a small power boiler

    International Nuclear Information System (INIS)

    A test program to determine the feasibility of burning densified refuse-derived fuel in a small power boiler has been successfully completed. The first phase of the contract entailed assembly and assessment of information on d-RDF combustion from other studies, compilation of existing and proposed regulations for the seven sponsoring Great Lakes states: Illinois, Indiana, Iowa, Michigan, Minnesota, Ohio, and Wisconsin, location of d-RDF and waste paper pellet manufacturers in the region, and fuel supply/test site selection. The second phase entailed conducting test burns with two types of d-RDF composed of municipal solid waste (MSW) and one type of d-RDF composed of waste cardboard. The tests were conducted at a small boiler located at Dordt College in Sioux Center, Iowa. The boiler is not equipped with any pollution control equipment and the emission measurements therefore represent those from an uncontrolled source. Results demonstrated that a particulate control system is required to meet the standard set by Iowa for less than 0.6 lbs particulate matter per million BTU heat input. With the planned addition of a baghouse system for control, the facility should meet all existing State limits for emissions levels. Air toxics concentrations including metals, dioxins, furans, and PCBs were low relative to other municipal waste combustors and will be further reduced after installation of baghouse filter equipment. The key remaining concerns relate to the acceptable level of HCl emissions which are a strong function of the plastic content of fuel raw material and SO2 which varies widely with fuel raw material composition

  15. Design And Case Study Of Combustion Of Muncipal Solid Waste And Refuse-Derived (Msw And Rdf) With Conventional Fuels

    OpenAIRE

    Sudhakar, M.; Ramakrishna, A

    2014-01-01

    Energy Production for used materials can be performed as mixed municipal solid waste (MSW) incineration or as fuel for combustion. Recovered fuels are refuse-derived fuel (RDF), which is mechanically separated and processed from MSW.which is the source-separated, processed, dry combustable part of MSW. A one-year combustion of RDF with peat and coal was carried out in a 25 MW garbage boiler gratepower plant. The efficiency of the combustion temperature, boiler efficiency and the corrosion beh...

  16. Superclean coal-water slurry combustion testing in an oil-fired boiler. Semiannual technical progress report, August 15, 1991--February 15, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Miller, B.G.; Poe, R.L.; Morrison, J.L.; Xie, Jianyang; Walsh, P.M.; Schobert, H.H.; Scaroni, A.W.

    1992-05-29

    The Pennsylvania State University is conducting a superclean coal-water slurry (SCCWS) program for the United States Department of Energy (DOE) and the Commonwealth of Pennsylvania with the objective of determining the capability of effectively firing SCCWS in an industrial boiler designed for oil. Penn State has entered into a cooperative agreement with DOE to determine if SCCWS (a fuel containing coal with less than 3.0 wt.% ash and 0.9 wt.% sulfur) can effectively be burned in an oil-designed industrial boiler without adverse impact on boiler rating, maintainability, reliability, and availability. The project will provide information on the design of new systems specifically configured to fire these clean coal-based fuels.

  17. Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

    Energy Technology Data Exchange (ETDEWEB)

    Kung, Steven; Rapp, Robert

    2014-08-31

    A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

  18. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  19. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  20. Circulating fluidized bed boilers design and operations

    CERN Document Server

    Basu, Prabir

    1991-01-01

    This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

  1. Optimised control of coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Owens, D.H.; MacConnell, P.F.A.; Neuffer, D.; Dando, R. [University of Exeter, Exeter (United Kingdom). Centre for System and Control Engineering

    1997-07-01

    The objective of the project is to develop and specify a control methodology that will enable existing coal combustion plant to take maximum advantage of modern control techniques. The research is specifically aimed at chain-grate stoker plant (such as the test facility at the Coal Research Establishment, Cheltenham) on which little work has been done for thirty years yet which still represents a large proportion of industrial coal-fired plant in operation worldwide. In detail, the project: reviewed existing control strategies for moving grate stokers, highlighting their limitations and areas for improvements; carried out plant trials to identify the system characteristics such as response time and input/output behaviour; developed a theoretical process based on physical and chemical laws and backed up by trial data; specified control strategies for a single boiler; simulated and evaluated the control strategies using model simulations; developed of an optimised. Control strategy for a single boiler; and assessed the applicability and effects of this control strategy on multiple boiler installations. 67 refs., 34 figs.

  2. The Boiler Control of 4 t/h Horizontal Three Return Diesel Fuel based on SIEMENS S7-300 PLC%基于Siemens S7-300PLC的4t/h卧式内燃三回程燃油锅炉的控制

    Institute of Scientific and Technical Information of China (English)

    曾霞; 杨晓平

    2011-01-01

    利用自动化领域广泛使用的S7-300可编程序控制器,使用STEP7 V5.3编程软件,在分析锅炉原控制系统的基础上,提出用可编程控制器(PLC)控制的改造方案,介绍PLC构成的锅炉控制系统并通过PIC实现锅炉的各种控制调节功能.%This paper has utilized the S7-300 programmable controller that is widely used in automatic fields and the STEP7 V5. 3 programming software, the original control system reconstruction plan of PLC was proposed based on the a-nalysis of boiler. The boiler control system of PLC was introduced and all kinds of control adjustment functions were realized through PLC.

  3. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  4. R&D and Demonstration of Large Domestic CFB Boilers

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ In order to develop large CFB boilers with independent intellectual property,Xi'an Thermal Power Research Institute (TPRI) established a laboratory with complete functions for the technical development of CFB boilers.This laboratory consists ofa 1-MW and a 4-MW CFB combustion test facilities and a laboratory for limestone desulphurization performance evaluation.It carried out tests on CFB combustion and desulphurization for Chinese typical coals and limestone and research on heat-transfer characteristics and key parts,and developed the first home-made 100-MW CFB boiler.Based on the experience of R&D,the laboratory further researched key techniques for enlarging capacity systematically,and cooperating with Harbin Boiler Co.(HBC),developed the first domestic 210-MW CFB boiler with independent intellectual property and put it into engineering demonstration,laying a solid foundation for the development of CFB boilers of even larger capacity.

  5. Behavioral study solar boilers 1994. Summary. Part 2 (households)

    International Nuclear Information System (INIS)

    The aim of the Dutch national solar boiler campaign of NOVEM and Holland Solar is to realize the installation of 300,000 solar boilers in the Netherlands in the year 2010. In 1995 10,000 boilers were installed. More knowledge of the decision making process and the backgrounds and motives of (potential) buyers is required. From September 1994 to March 1995 a survey has been carried out of the decision making processes in households and housing corporations. The most important results, conclusions and recommendations of the survey are summarized in this report. The parameters that can influence the decision whether to purchase a solar boiler or not are knowledge about the solar boiler, the attitude towards the solar boiler and towards the use of energy and the environment, risk perception, social aspects, information retrieval behavior, constraints, and socio-economic aspects. 44 tabs

  6. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    . The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the ue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level uctuations in the drum. The dynamic model has been......A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been dened. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the ue gas side, a model for the evaporator circuit and a model for the drum...

  7. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    . The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level fluctuations in the drum. The dynamic model has been......A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been defined. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the flue gas side, a model for the evaporator circuit and a model for the drum...

  8. A Rule-Based Industrial Boiler Selection System

    Science.gov (United States)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Tee, B. T.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.; Sivarao, S.; Lim, T. L.

    2015-09-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes, super heaters, air heaters and economizers. The selection of the boiler is very important to the industry for conducting the operation system successfully. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Boiler Selection Module, User Interface Module and Help Module. The system capable of selecting the suitable boiler based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate boiler to palm oil process plant.

  9. 46 CFR 63.15-3 - Fuel system.

    Science.gov (United States)

    2010-10-01

    ... (incorporated by reference, see 46 CFR 63.05-1) meet the requirements of this section. ... 46 Shipping 2 2010-10-01 2010-10-01 false Fuel system. 63.15-3 Section 63.15-3 Shipping COAST... General Requirements § 63.15-3 Fuel system. (a) Firing of an automatic auxiliary boiler by natural gas...

  10. Conversion of existing oil and gas units to coal fuel

    Energy Technology Data Exchange (ETDEWEB)

    Talmud, F.M.

    1978-01-01

    The feasibility and technical aspects of various alternatives for converting gas- or oil-fired utility and industrial boilers to coal firing are reviewed. These alternatives involve direct coal firing, the use of modified coal fuels, and firing with fuels produced by coal gasification. (LCL)

  11. 提高注汽锅炉排量研究%Study to Improve Emissions for Steam Injection Boiler

    Institute of Scientific and Technical Information of China (English)

    张国军; 于显勇; 申龙涉; 张纯静

    2012-01-01

    Injection steam boiler is a major mining equipment for heavy oil thermal injection, and also a energy consumption. Based on Jinzhou Oil Extraction Plant change steam injection boiler fuel from oil to natural gas, steam emissions were lower. Performance can not be fully played. In order to improve the efficiency of the boiler, on the basis of the current running,it should increase the emissions by 10% , while applying steam quality on - line monitoring devices to monitor operating parameters such as steam quality and so on. Meanwhile, it should improve boiler efficiency, ensure the safe operation of boilers, and reduce the cost of boiler operation.%注汽锅炉是稠油热注开采的主要设备,也是热注工艺过程的能耗大户.基于某采油厂燃油注汽锅炉将燃料改为天然气,锅炉的运行蒸汽排量均较低,性能得不到充分发挥.为了提高注汽锅炉的效率,在当前运行基础上将排量提高10%,同时应用注汽锅炉蒸汽干度在线监测装置对锅炉的蒸汽干度等运行参数进行监控,提高锅炉效率,保证锅炉安全运行,降低锅炉运行成本.

  12. Achieving New Source Performance Standards (NSPS) Emission Standards Through Integration of Low-NOx Burners with an Optimization Plan for Boiler Combustion

    Energy Technology Data Exchange (ETDEWEB)

    Wayne Penrod

    2006-12-31

    The objective of this project was to demonstrate the use of an Integrated Combustion Optimization System to achieve NO{sub X} emission levels in the range of 0.15 to 0.22 lb/MMBtu while simultaneously enabling increased power output. The project plan consisted of the integration of low-NO{sub X} burners and advanced overfire air technology with various process measurement and control devices on the Holcomb Station Unit 1 boiler. The plan included the use of sophisticated neural networks or other artificial intelligence technologies and complex software to optimize several operating parameters, including NO{sub X} emissions, boiler efficiency, and CO emissions. The program was set up in three phases. In Phase I, the boiler was equipped with sensors that can be used to monitor furnace conditions and coal flow to permit improvements in boiler operation. In Phase II, the boiler was equipped with burner modifications designed to reduce NO{sub X} emissions and automated coal flow dampers to permit on-line fuel balancing. In Phase III, the boiler was to be equipped with an overfire air system to permit deep reductions in NO{sub X} emissions. Integration of the overfire air system with the improvements made in Phases I and II would permit optimization of boiler performance, output, and emissions. This report summarizes the overall results from Phases I and II of the project. A significant amount of data was collected from the combustion sensors, coal flow monitoring equipment, and other existing boiler instrumentation to monitor performance of the burner modifications and the coal flow balancing equipment.

  13. Modeling and experiments of biomass combustion in a large-scale grate boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen;

    2007-01-01

    is exposed to preheated inlet air while the top of the bed resides within the furnace. Mathematical modeling is an efficient way to understand and improve the operation and design of combustion systems. Compared to modeling of pulverized fuel furnaces, CFD modeling of biomass-fired grate furnaces...... is inherently more difficult due to the complexity of the solid biomass fuel bed on the grate, the turbulent reacting flow in the combustion chamber and the intensive interaction between them. This paper presents the CFD validation efforts for a modern large-scale biomass-fired grate boiler. Modeling...... quite much with the conditions in the real furnace. Combustion instabilities in the fuel bed impose big challenges to give reliable grate inlet BCs for the CFD modeling; the deposits formed on furnace walls and air nozzles make it difficult to define precisely the wall BCs and air jet BCs...

  14. 46 CFR 52.20-17 - Opening between boiler and safety valve (modifies PFT-44).

    Science.gov (United States)

    2010-10-01

    ... ENGINEERING POWER BOILERS Requirements for Firetube Boilers § 52.20-17 Opening between boiler and safety valve (modifies PFT-44). When a discharge pipe is used, it must be installed in accordance with the...

  15. Condensing gas boilers for energy efficiency and reduction of CO2 and NOx

    International Nuclear Information System (INIS)

    The objectives of the study are: 1) to demonstrate the effectiveness of condensing gas boiler hot water system in reducing energy costs and pollution; 2) to illustrate the importance of marketing this technology to uninformed end users. The development of condensing boilers in the European Community, the materials used, product designs, key performance measures, and the types of applications suited to these products are outlined. Using calculations from a body of work produced by the Chartered Institute of Building Service Engineers in Britain, it is demonstrated how seasonal efficiency differs from combustion efficiency, and how the added capital cost for these boilers may be recovered within an acceptable commercial pay back period from fuel cost savings. Applying current NOx and CO2 information from a body of the CE Technical Committees, the author show how these products can reduce pollution levels both from CO2 and NOx. An example of marketing these products to a largely uninformed end user customer market is cited. 2 refs., 3 tabs., 12 figs. (orig.)

  16. Characteristics and sources of intermediate size particles in recovery boilers : final project report.

    Energy Technology Data Exchange (ETDEWEB)

    Baxter, Larry L. (Brigham Young University, Provo, UT); Shaddix, Christopher R.; Verrill, Christopher L. (Georgia Institute of Technology, Institute of Paper Science and Technology, Atlanta, GA); Wessel, Richard A. (Babcock & Wilcox Company, Barberton, OH)

    2005-02-01

    As part of the U.S. Department of Energy (DOE) Office of Industrial Technologies (OIT) Industries of the Future (IOF) Forest Products research program, a collaborative investigation was conducted on the sources, characteristics, and deposition of particles intermediate in size between submicron fume and carryover in recovery boilers. Laboratory experiments on suspended-drop combustion of black liquor and on black liquor char bed combustion demonstrated that both processes generate intermediate size particles (ISP), amounting to 0.5-2% of the black liquor dry solids mass (BLS). Measurements in two U.S. recovery boilers show variable loadings of ISP in the upper furnace, typically between 0.6-3 g/Nm{sup 3}, or 0.3-1.5% of BLS. The measurements show that the ISP mass size distribution increases with size from 5-100 {micro}m, implying that a substantial amount of ISP inertially deposits on steam tubes. ISP particles are depleted in potassium, chlorine, and sulfur relative to the fuel composition. Comprehensive boiler modeling demonstrates that ISP concentrations are substantially overpredicted when using a previously developed algorithm for ISP generation. Equilibrium calculations suggest that alkali carbonate decomposition occurs at intermediate heights in the furnace and may lead to partial destruction of ISP particles formed lower in the furnace. ISP deposition is predicted to occur in the superheater sections, at temperatures greater than 750 C, when the particles are at least partially molten.

  17. Boiler-turbine control system design using continuous-time nonlinear model predictive control

    Institute of Scientific and Technical Information of China (English)

    ZHUO Xu-sheng; ZHOU Huai-chun

    2008-01-01

    A continuous-time nonlinear model predictive controller (NMPC) was designed for a boiler-turbine unit. The controller was designed by optimizing a receding-horizon performance index, with the nonlinear system approximated by its Taylor series expansion with a certain order, the magnitude saturation constraints on the inputs satisfied by increasing the predictive time, and the rate saturation conditions on the actuators satisfied by tuning the time constant of the reference trajectories in a reference governor. Simulation results showed that the controller can drive the drum pressure and output power of the nonlinear boiler-turbine unit to follow their respective reference trajectories throughout a varying operation range and keep the water level deviation within tolerances. Comparison of the NMPC scheme with the generic model control (GMC) scheme indicated that the responses are slower and there are more oscillations in the responses of the water level, fuel flow input and feed water flow input in the GMC scheme when the boiler-turbine unit is operating over a wide range.

  18. Wood Pellet-Fired Biomass Boiler Project at the Ketchikan Federal Building

    Energy Technology Data Exchange (ETDEWEB)

    Tomberlin, G.

    2014-06-01

    Biomass boiler systems have existed for many years, but the technology has advanced in recent decades and can now provide automated and efficient operation for a relatively modest investment. Key advances in system monitoring and control allow for lower operating costs, since the control systems run all aspects of the boiler, including feed, load reduction and even tube cleaning. These advances have made such systems economical on a small scale in situations where inexpensive fuels like natural gas are not available. This creates an opportunity for building operators in remote, cold-climate locations to reduce the use of expensive fuels for heating buildings. GSA Region 10 installed the system at the federal building in Ketchikan, Alaska and submitted the project to the Green Proving Ground (GPG) program. GSA's GPG program contracted with the National Renewable Energy Laboratory (NREL) to assess the installation and the technology. The system serves as a demonstration to assess actual system efficiencies, as well as operating characteristics and financial benefits. In addition to installation and operational issues, the project team/researchers examined other issues, including fuel transportation costs, building energy savings, and overall economics.

  19. A comparative study of combustion performance and emission of biodiesel blends and diesel in an experimental boiler

    International Nuclear Information System (INIS)

    Highlights: → Comparison of combustion efficiency and emission of biodiesel and diesel in an experimental boiler. → Comparison of biodiesel blends with each other. → Comparable combustion efficiency of biodiesel and diesel in boiler. → Reduction in NOX of biodiesel and blends respect to diesel in the boiler in contrary to researches of diesel engines. → Lower emission of biodiesel in boiler compare to diesel. -- Abstract: Recently, biodiesel has become more attractive since it is made from renewable resources and also for the fact that the resources of fossil fuels are diminishing day by day. This study compares combustion of B5, B10, B20, B50, B80 and B100 with petroleum diesel over wide input air flows at two energy levels in an experimental boiler. The comparison is made in terms of combustion efficiency and flue gas emissions (CO, CO2, NOX, and SO2) and influence of air flow at two energy levels 219 kJ/h and 249 kJ/h is studied. The findings show that at higher level energy diesel efficiency was a little higher than that of biodiesel, but at lower level biodiesels are efficient than diesel. Except B10, Biodiesel and other blends emitted less pollutant CO, SO2 and CO2 than diesel. B10 emitted lower CO2 and NOX, but emitted higher SO2 than diesel. Despite studies reporting an increase in the NOX level resulting from burning of biodiesel over conventional petroleum diesel fuels in engines, our findings indicated at the second energy level a reduction in the NOX level in the flue gases resulting from burning of biodiesel.

  20. Boiler and steam generator corrosion. (Latest citations from the NTIS bibliographic database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-11-01

    The bibliography contains citations concerning corrosion effects, mechanisms, detection, and inhibition in fossil fuel fired boilers and nuclear powered steam generators. Corrosion studies performed on the water side and hot gas side of heat exchanger tubes and support structures are presented. Water treatment, chemical cleaning, and descaling methods are considered. Although emphasis is placed on large-scale power generation systems, residential and commercial heating systems are also discussed. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  1. Needs-driven soot blowing in waste boilers; Behovsstyrd sotblaasning i avfallspannor

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik; Davidsson, Kent

    2009-09-15

    The increased use of alternative and waste fuels has resulted in an increased number of plants having trouble with fouling and corrosion on boiler banks and superheater tubes. Frequent sootblowing will keep the surfaces relatively clean, but on the other hand, it may erode the tube material. An intelligent sootblowing system will initiate sootblowings on individual tube banks only when needed for that specific tube bank. Such a system depends on the detection of the degree of fouling of specific tube banks. In this project, the conditions for an intelligent sootblowing system at the waste fired boilers in Boraas are investigated from measured flows, temperatures and pressure drop. New thermocouples at the water tubes between the banks of the economiser have been installed and connected to the control and monitoring system of the boiler. From measured temperatures and flows, heat transfer coefficients are calculated and used to detect the fouling on the heat exchangers. A pressure transducer has been altered to measure the pressure over the boiler bank. At the superheaters, the measurements show a significant improvement of the heat transfer coefficients immediately following sootblowing. Thereafter, the heat transfer coefficients decline more slowly, almost linearly. The measurements indicate that the fouling rate is almost same for the two superheaters and do not motivate individual sootblowing sequences of the two superheaters. The pressure drop over the boiler bank was found too insensitive a measure to be used as an indicator for an intelligent sootblowing system, at least in this specific boiler. In the economiser, the decline of calculated heat transfer coefficients showed a relative rate of fouling on individual tube banks. The results show that the fouling rate is significantly higher in the top tube banks, which comes first in the direction of the flue gas, compared to downstream banks. Experiments by sootblowing the top tube bank more frequently than the

  2. Three-dimensional computer simulation for combustion and NO{sub x} emission in a grate fired boiler at Baeckhamars, Sweden. Technical report[(Baeckhammars Bruk)

    Energy Technology Data Exchange (ETDEWEB)

    Dong Wei [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

    2000-05-01

    This report describes the fundament of mathematical modeling for the grate fired boilers in Part A, and presents the results from the numerical simulations for the flow pattern, combustion and NO{sub x} emission in the Baeckhammars grate fired boiler in Part B. The simulated boiler is equipped with a new secondary air supply system called Ecotube. The objective of this project is to develop and experimentally verify tools for computer simulations of solid biomass fuel combustion processes in a grate fired boiler. The work focuses on the numerical simulation using CFD technique and development of a NO{sub x} post processor. The unstructured mesh technique also has been used to discretize the boiler. An unstructured grid with total 284399 tetrahedral cells describes the three dimensional geometry and is used for flow field and combustion simulations. In order to simulate the combustion process in the boiler, a simplified grate bed model -- black-box bed model is used, which is based on the balance analysis of mass and energy on the grate bed and needless to consider any detailed and very difficult dynamic processes which have not been valuable by mathematical modeling on the grate bed yet. Therefore, it is quite convenient for industrial applications. In this work, both the cyanide route and the ammonia route for modeling the fuel containing nitrogen NO{sub x} are developed, and the former has been used to predict the NO generation in Baeckhammars bark boiler. Two 3D cases corresponding to 15 MW and 11 MW output thermal power respectively are simulated in detail. Results show that a new air supply system called Ecotube gives a considerably more uniform velocity, temperature and concentration distribution from the secondary air tubes to the upper part of the furnace. The upper furnace works almost as a 'plug flow reactor' which gives sufficient residence time for CO conversion and low NO{sub x} emission. The calculations of flow and mixing patterns in the

  3. Combustion and fuel characterization of coal-water fuels

    Energy Technology Data Exchange (ETDEWEB)

    Chow, O.K.; Gralton, G.W.; Lachowicz, Y.V.; Laflesh, R.C.; Levasseur, A.A.; Liljedahl, G.N.

    1989-02-01

    This five-year research project was established to provide sufficient data on coal-water fuel (CWF) chemical, physical, and combustion properties to assess the potential for commercial firing in furnaces designed for gas or oil firing. Extensive laboratory testing was performed at bench-scale, pilot-scale (4 {times} 10{sup 6}Btu/hr) and commercial-scale (25 {times} 10{sup 6} to 50 {times} 10{sup 6}Btu/hr) on a cross-section of CWFs. Fuel performance characteristics were assessed with respect to coal properties, level of coal beneficiation, and slurry formulation. The performance of four generic burner designs was also assessed. Boiler performance design models were applied to analyze the impacts associated with conversion of seven different generic unit designs to CWF firing. Equipment modifications, operating limitations, and retrofit costs were determined for each design when utilizing several CWFs. Unit performance analyses showed significantly better load capacity for utility and industrial boilers as the CWF feed coal ash content is reduced to 5% or 2.6%. In general, utility units had more attractive capacity limits and retrofit costs than the industrial boilers and process heaters studied. Economic analyses indicated that conversion to CWF firing generally becomes feasible when differential fuel costs are above $1.00/10{sup 6}Btu. 60 figs., 24 tabs.

  4. Economical investigation of an integrated boiler-solar energy saving system in Jordan

    International Nuclear Information System (INIS)

    Jordan is relatively poor in conventional energy resources and is basically a non-oil producing country, i.e. its energy supply relies to a very large extent on imports. It is therefore unlikely that any future energy scenario for Jordan will not include a significant proportion of its energy to come from renewable sources such as solar energy. The lack of an integrated energy saving system which utilizes the solar energy for domestic hot water as well as for building space heating was the main motivation for the present study. In Jordan, there is no existing system can provide the integration mechanisms of solar energy and fuel combustion with electrical ones. Also adding new and related products increases sales of current boilers products and can be offered at competitive prices. During our investigations, it has been found that the market demand for boiler-solar integration system in terms of the system acceptability, system feasibility, and system values is very high especially after the increased in oil prices during the last 3 years, i.e. 2006-2008. The market trend shows that even though solar collector is not attractive as an energy source for domestic hot water, but the combined system for space heating and domestic hot water is fully accepted. However, the market demand for such a system is not completely identified yet but the awareness and the discussion of the idea shows a good potential. The economical study about the integration system of boiler and solar energy shows that using solar water heaters to heat space and for domestic water is cost-effective. Payback can be as low as 3 years, and utility bills are much lower than they would be using a conventional heating system. The initial draft and design of a prototype for the boiler-solar-electrical integration system has been carried out. (author)

  5. Design of an ion transport membrane reactor for application in fire tube boilers

    International Nuclear Information System (INIS)

    A design of an ITM (ion transport membranes) reactor is introduced in a two-pass fire tube boiler furnace to produce steam for power generation toward the ZEPP (zero emission power plant) applications. Oxygen separation, combustion and heat exchange occur in the first pass containing the multiple-units ITM reactor. In the second pass, heat exchange between the combustion gases and the surrounding water at 485 K (Psat = 20 bar) occurs mainly by convection. The emphasis is to extract sufficient oxygen for combustion while maintaining the reactor size as compact as possible. Based on a required power in the range of 5–8 MWe, the fuel and gases flow rates were calculated. Accordingly, the channel width was determined to maximize oxygen permeation flux and keep the viscous pressure drop within a safe range for fixed reactor length of 1.8 m. Three-dimensional simulations were conducted for both counter and co-current flow configurations. Counter-current flow configuration proved its suitability in fire tube boilers for steam generation over the co-current flow configuration. The resultant reactor consists of 12,500 ITM units with a height of 5 m, membrane surface area of 2700 m2 and a total volume of 45.45 m3. - Highlights: • A novel two-path fire tube boiler design is presented utilizing ITMs (ion transport membranes). • A new multi-unit ITM reactor design for boiler furnace substitution is presented. • Flow rates have been optimized for maximum oxygen flux and power generation. • Counter-current flow configuration is much more efficient than co-current flow. • Total number of ITM units was calculated to produce power of 5:8 MWe

  6. The Effect of Wood Fuels on Power Plant Availability

    Energy Technology Data Exchange (ETDEWEB)

    Orjala, Markku (Markku.Orjala@vtt.fi); Kaerki, Janne; Vainikka, Pasi [VTT Processes, Jyvaeskylae (Finland)

    2003-11-01

    There is a growing international interest in utilising renewable fuels, also in multifuel applications. Main reasons for this are the objective to reduce CO{sub 2} emissions and meet emission limits for NO{sub x} and SO{sub 2}. On one hand cofiring, defined as simultaneous combustion of different fuels in the same boiler, provides an alternative to achieve emission reductions. This is not only accomplished by replacing fossil fuel with biomass, but also as a result of the interaction of fuel reactants of different origin (e.g. biomass vs. coal). On the other hand, utilisation of solid biofuels and wastes sets new demands for process control and boiler design, as well as for combustion technologies, fuel blend control and fuel handling systems. In the case of wood-based fuels this is because of their high reactivity, high moisture content and combustion residues' high alkaline metal content. Combustion and cofiring properties of fuels have been studied both in VTT Processes' test facilities and in industrial-scale power plant boilers. The formation of alkaline and chlorine compounds in biomass combustion and their effect on boiler fouling and corrosion have been monitored by temperature controlled deposit formation and material monitoring probes. Deposit formation monitoring at full-scale boilers provides unique information on the rate of deposit formation, the effect of sootblowing and consequent changes in heat transfer. Additionally, the data from deposit formation monitoring has been shown to correlate with boiler performance, which gives basis for studying the interrelation of: fuel blend characteristics; deposit formation; boiler performance. If biomass fuels are blended with coal or peat, following implications may be expected: increased rate of deposit formation, shorter sootblowing interval, cleaning of heat transfer surfaces in revisions may be required, bed material agglomeration (in fluidised beds), increased risk of corrosion, higher in

  7. 生物质锅炉与燃煤锅炉颗粒物排放特征比较%Comparative Study on the Particle Emission Characteristics of Biomass Boiler with Coal-Fired Industrial Boiler

    Institute of Scientific and Technical Information of China (English)

    耿春梅; 陈建华; 王歆华; 杨文; 殷宝辉; 刘红杰; 白志鹏

    2013-01-01

    选择2台设计结构不同的生物质锅炉(BB1、BB2),针对木质和秸秆2种生物质燃料开展烟尘、PM10和PM2.5排放特征的研究,并与燃煤锅炉进行比较.结果表明:2台生物质锅炉的大气污染物排放质量浓度都未达到北京市DB 11/139-2007《锅炉大气污染物排放标准》的要求;2台生物质锅炉颗粒物的排放因子存在差别,燃烧木质成型燃料时,BB1和BB2生物质锅炉除尘器后的烟尘排放因子分别为207.10和465.51 mg/kg,PM10排放因子分别为75.18和149.61 mg/kg,PM2.5排放因子分别为58.48和106.86 mg/kg;燃烧秸秆成型燃料时,BB1和BB2生物质锅炉除尘器后的烟尘排放因子分别为142.86和1200.86 mg/kg,PM10排放因子分别为63.63和102.01 mg/kg,PM2.5的排放因子分别为50.90和76.51 mg/kg.与热功率相近的燃煤锅炉比较,2台生物质锅炉除尘器前的PM10平均排放因子低30.41%,PM2.5平均排放因子却高36.84%,即PM2.5在生物质锅炉烟尘中所占比例更高.尽管利用可再生能源的生物质锅炉具有很好的发展前景,但目前该类锅炉仍存在污染物排放不达标的现象,因此,需要提高热能利用效率和除尘效率,以减少污染.%Biomass boilers were widely used as an effective method for biomass combustion.However,there were not many studies on the characteristics of atmospheric pollutants emitted from biomass boilers.Two biomass boilers with different structure were selected to study the emission characteristics of dust,PM10 and PM2.5 and compare it with coal-fired boiler.Wooden block fuel (MZ) and straw block fuel (JG)were used in this study.The results showed that the emission concentrations of pollutants from both biomass boilers could not fulfill Beijing local standard "Emission standard of air pollutants for boilers" (DB 11/139-2007).The emission factors using two types of biomass boilers showed a significant difference.For the wooden block fuel,the dust emission factors were 207.10 mg/kg (BB1

  8. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    Energy Technology Data Exchange (ETDEWEB)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01

    This report broadens a previous review of published literature on corrosion of recovery boiler superheater tube materials to consider the performance of candidate materials at temperatures near the deposit melting temperature in advanced boilers firing coal, wood-based fuels, and waste materials as well as in gas turbine environments. Discussions of corrosion mechanisms focus on the reactions in fly ash deposits and combustion gases that can give corrosive materials access to the surface of a superheater tube. Setting the steam temperature of a biomass boiler is a compromise between wasting fuel energy, risking pluggage that will shut the unit down, and creating conditions that will cause rapid corrosion on the superheater tubes and replacement expenses. The most important corrosive species in biomass superheater corrosion are chlorine compounds and the most corrosion resistant alloys are typically FeCrNi alloys containing 20-28% Cr. Although most of these materials contain many other additional additions, there is no coherent theory of the alloying required to resist the combination of high temperature salt deposits and flue gases that are found in biomass boiler superheaters that may cause degradation of superheater tubes. After depletion of chromium by chromate formation or chromic acid volatilization exceeds a critical amount, the protective scale gives way to a thick layer of Fe{sub 2}O{sub 3} over an unprotective (FeCrNi){sub 3}O{sub 4} spinel. This oxide is not protective and can be penetrated by chlorine species that cause further acceleration of the corrosion rate by a mechanism called active oxidation. Active oxidation, cited as the cause of most biomass superheater corrosion under chloride ash deposits, does not occur in the absence of these alkali salts when the chloride is present as HCl gas. Although a deposit is more corrosive at temperatures where it is molten than at temperatures where it is frozen, increasing superheater tube temperatures through

  9. Application of 1-hydroxyethylidene-1, 1-diphosphonic acid in boiler water for industrial boilers.

    Science.gov (United States)

    Zeng, Bin; Li, Mao-Dong; Zhu, Zhi-Ping; Zhao, Jun-Ming; Zhang, Hui

    2013-01-01

    The primary method used for boiler water treatment is the addition of chemicals to industrial boilers to prevent corrosion and scaling. The static scale inhibition method was used to evaluate the scale inhibition performance of 1-hydroxyethylidene-1, 1-diphosphonic acid (HEDP). Autoclave static experiments were used to study the corrosion inhibition properties of the main material for industrial boilers (20# carbon steel) with an HEDP additive in the industrial boiler water medium. The electrochemical behavior of HEDP on carbon steel corrosion control was investigated using electrochemical impedance spectroscopy and Tafel polarization techniques. Experimental results indicate that HEDP can have a good scale inhibition effect when added at a quantity of 5 to 7 mg/L at a test temperature of not more than 100 °C. To achieve a high scale inhibition rate, the HEDP dosage must be increased when the test temperature exceeds 100 °C. Electrochemical and autoclave static experimental results suggest that HEDP has a good corrosion inhibition effect on 20# carbon steel at a concentration of 25 mg/L. HEDP is an excellent water treatment agent. PMID:23552243

  10. Potential applications of renewable energy sources, biomass combustion problems in boiler power systems and combustion related environmental issues

    International Nuclear Information System (INIS)

    This paper describes the potential applications of renewable energy sources to replace fossil fuel combustion as the prime energy sources in various countries, and discusses problems associated with biomass combustion in boiler power systems. Here, the term biomass includes organic matter produced as a result of photosynthesis as well as municipal, industrial and animal waste material. Brief summaries of the basic concepts involved in the combustion of biomass fuels are presented. Renewable energy sources (RES) supply 14% of the total world energy demand. RES are biomass, hydropower, geothermal, solar, wind and marine energies. The renewables are the primary, domestic and clean or inexhaustible energy resources. The percentage share of biomass was 62.1% of total renewable energy sources in 1995. Experimental results for a large variety of biomass fuels and conditions are presented. Numerical studies are also discussed. Biomass is an attractive renewable fuel in utility boilers. The compositions of biomass among fuel types are variable. Ash composition for the biomass is fundamentally different from ash composition for the coal. Especially inorganic constituents cause to critical problems of toxic emissions, fouling and slagging. Metals in ash, in combination with other fuel elements such as silica and sulfur, and facilitated by the presence of chlorine, are responsible for many undesirable reactions in combustion furnaces and power boilers. Elements including K, Na, S, Cl, P, Ca, Mg, Fe, Si are involved in reactions leading to ash fouling and slagging in biomass combustors. Chlorine in the biomass may affect operation by corrosion. Ash deposits reduce heat transfer and may also result in severe corrosion at high temperatures. Other influences of biomass composition are observed for the rates of combustion and pollutant emissions. Biomass combustion systems are non-polluting and offer significant protection of the environment. The reduction of greenhouse gases

  11. Extraction of metals from boiler slag by sintering

    Energy Technology Data Exchange (ETDEWEB)

    Jinping Li; Jinhua Gan; Haobo Hou [Wuhan University, Wuhan (China). School of Resource and Environment Science

    2009-10-15

    A new method of recycling aluminum and iron in boiler slag derived from plants that use coal as fuel was presented. The new method can integrate efficient extraction and reuse of the leached pellets together. An elemental analysis of aqueous solutions leached by sulfuric acid was conducted by the EDTA-Na{sub 2}-ZnCl{sub 2} titration method, and the components and microstructures of the samples were examined by means of XRF, XRD and SEM. An aluminum extraction efficiency of 86.50% was achieved when the sintered pellets were leached using 4 mol.L{sup -1} H{sub 2}SO{sub 4} with solid/liquid ratio of 1:5 at 80{sup o}C for 24 h. An iron extraction efficiency of 94.60% was achieved under the same condition for the maximum extraction efficiency of Al. The extraction efficiency of Al and Fe increased with temperature, leaching time and acidity. The concentration of alumina and iron hydroxide in the final product was determined to be 99.12% and 92.20% respectively. This product of alumina would be used directly for the production of metallic aluminum.

  12. Energy savings and emission reductions in industrial boilers

    Directory of Open Access Journals (Sweden)

    Saidur R.

    2011-01-01

    Full Text Available In this paper energy use of boiler fan motors has been estimated using energy audit data. Energy savings using VSD by modulating fan speed has been estimated as well. Bill savings and associated emission reductions using VSD have been estimated and presented in this paper. It has been found that 139,412 MWh, 268,866, 159,328 MWh, and 99,580 MWh electrical energy can be saved for 40%, 60%, 80% and 100% motor loadings, respectively for 60% speed reduction. Corresponding bill savings for the aforementioned energy savings have been found to be US$7,318,335, US$14,113,933, US$8,363,812, and US135,911,944 for 40%, 60%, 80% and 100% motor loadings, respectively for 60% speed reduction. Along with energy savings, 69,770,744 kg, 134,558,329 kg, 79,738,065 kg, 49,836,603 kg of CO2 emission can be avoided for the associated energy savings as a result of energy savings using VSD for 40%, 60%, 80% and 100% motor loadings. Moreover, 32,503,558 GJ of fossil fuel can be saved for the flue gas temperature reduction as a result of reducing fan motor speed reduction. Flue gas energy savings for oxegen trim system has been estimated and found to be 549,310,130 GJ for 16.9% of excess air reduction with payback period less than a day.

  13. Extraction of Metals from Boiler Slag by Sintering

    Institute of Scientific and Technical Information of China (English)

    LI Jinping; GAN Jinhua; HOU Haobo

    2009-01-01

    A new method of recycling aluminum and iron in boiler slag derived from plants that use coal as fuel was presented.The new method can integrate efficient extraction and reuse of the leached pellets together.An elemental analysis of aqueous solutions leached by sulfuric acid was conducted by the EDTA-Na_2-ZnCl_2 titration method,and the components and microstructures of the samples were examined by means of XRF,XRD and SEM.An aluminum extraction efficiency of 86.50%was achieved when the sintered pellets were leached using 4 mol·L ~(-1 )H_2SO_4 with solid/liquid ratio(m/V)of 1:5 at 80 ℃ for 24 h.An iron extraction efficiency of 94.60% was achieved under the same condition for the maximum extraction efficiency of Al.The extraction efficiency of Al and Fe increased with temperature,leaching time and acidity.The concentration of alumina and iron hy-droxide in the final product was determined to be 99.12% and 92.20% respectively.This product of alumina would be used directly for the production of metallic aluminum.

  14. Development and testing of a high efficiency advanced coal combustor: Phase 3 industrial boiler retrofit. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Patel, R.L.; Thornock, D.E.; Miller, B.G.; Scaroni, A.W.; McGowan, J.G.

    1998-03-01

    Economics and/or political intervention may one day dictate the conversion from oil or natural gas to coal in boilers that were originally designed to burn oil or gas. In recognition of this future possibility the US Department of Energy, Federal Energy Technical Center (DOE-FETC) supported a program led by ABB Power Plant Laboratories with support from the Energy and Fuels Research Center of Penn State University with the goal of demonstrating the technical and economic feasibility of retrofitting a gas/oil designed boiler to burn micronized coal. In support of the overall goal the following specific objectives were targeted: develop a coal handling/preparation system that can meet the technical and operational requirements for retrofitting microfine coal on a boiler designed for burning oil or natural gas; maintain boiler thermal performance in accordance with specifications when burning oil or natural gas; maintain NOx emissions at or below 0.6 lb NO{sub 2} per million Btu; achieve combustion efficiencies of 98% or higher; and determine economic payback periods as a function of key variables.

  15. CFD modeling of a boiler's tubes rupture

    International Nuclear Information System (INIS)

    This paper reports the results of a study on the reason for tubes damage in the superheater Platen section of the 320 MW Bisotoun power plant, Iran. The boiler has three types of superheater tubes and the damage occurs in a series of elbows belongs to the long tubes. A three-dimensional modeling was performed using an in-house computational fluid dynamics (CFD) code in order to explore the reason. The code has ability of simultaneous solving of the continuity, the Reynolds-Averaged Navier-Stokes (RANS) equations and employing the turbulence, combustion and radiation models. The whole boiler including; walls, burners, air channels, three types of tubes, etc., was modeled in the real scale. The boiler was meshed into almost 2,000,000 tetrahedral control volumes and the standard k-ε turbulence model and the Rosseland radiation model were used in the model. The theoretical results showed that the inlet 18.9 MPa saturated steam becomes superheated inside the tubes and exit at a pressure of 17.8 MPa. The predicted results showed that the temperature of the steam and tube's wall in the long tubes is higher than the short and medium size tubes. In addition, the predicted steam mass flow rate in the long tube was lower than other ones. Therefore, it was concluded that the main reason for the rupture in the long tubes elbow is changing of the tube's metal microstructure due to working in a temperature higher than the design temperature. In addition, the structural fatigue tension makes the last elbow of the long tube more ready for rupture in comparison with the other places. The concluded result was validated by observations from the photomicrograph of the tube's metal samples taken from the damaged and undamaged sections

  16. Nuclear reactors with auxiliary boiler circuit

    International Nuclear Information System (INIS)

    A gas-cooled nuclear reactor has a main circulatory system for the gaseous coolant incorporating one or more main energy converting units, such as gas turbines, and an auxiliary circulatory system for the gaseous coolant incorporating at least one steam generating boiler arranged to be heated by the coolant after its passage through the reactor core to provide steam for driving an auxiliary steam turbine, such an arrangement providing a simplified start-up procedure also providing emergency duties associated with long term heat removal on reactor shut down

  17. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2007-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearized versions of the model are analyzed and show large variations in system gains at steady state as function of load whereas gain variations near the desired bandwidth are small. An analysis...... showed substantial improvement compared to a decentralized scheme based on sequential loop closing. Similar or better result is expected to be obtainable using a full Multiple input Multiple output scheme. Furthermore closed loop simulations, applying a linear controller to the nonlinear plant model...... on states and control signals should be considered....

  18. Controlling formaldehyde emissions with boiler ash.

    Science.gov (United States)

    Cowan, Jennifer; Abu-Daabes, Malyuba; Banerjee, Sujit

    2005-07-01

    Fluidized wood ash reduces formaldehyde in air from about 20 to formaldehyde reduction increases with increasing moisture content of the ash. Sorption of formaldehyde to ash can be substantially accounted for by partitioning to the water contained in the ash followed by rate-controlling binding to the ash solids. Adsorption occurs at temperatures of up to 165 degrees C; oxidation predominates thereafter. It is proposed that formaldehyde could be stripped from an air stream in a fluidized bed containing ash, which could then be returned to a boiler to incinerate the formaldehyde.

  19. CFD investigation of flow through internally riffled boiler tubes

    DEFF Research Database (Denmark)

    Rasmussen, Christian; Houbak, Niels; Sørensen, Jens Nørkær

    1997-01-01

    In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements.......In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements....

  20. 46 CFR 176.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  1. 46 CFR 115.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  2. Quality assurance in fabrication of boilers and pressure vessels

    International Nuclear Information System (INIS)

    Quality assurance for safety and reliability of boilers and pressure vessels is a systematic approach involving various stages right from material identification to final stages of testing, transportation and storage before commissioning. This paper brings out various quality . Assurance aspects to be implemented by manufacturers of boilers and pressure vessels. 1 fig

  3. Numerical simulation of a biomass fired grate boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

    2006-01-01

    Computational fluid dynamic (CFD) analysis of the thermal flow in the combustion furnace of a biomass-fired grate boiler provides crucial insight into the boiler's performance. Quite a few factors play important roles in a general CFD analysis, such as grid, models, discretization scheme and so on...

  4. Thermomechanical finite element analysis of hot water boiler structure

    Directory of Open Access Journals (Sweden)

    Živković Dragoljub S.

    2012-01-01

    Full Text Available The paper presents an application of the Finite Elements Method for stress and strain analysis of the hot water boiler structure. The aim of the research was to investigate the influence of the boiler scale on the thermal stresses and strains of the structure of hot water boilers. Results show that maximum thermal stresses appear in the zone of the pipe carrying wall of the first reversing chamber. This indicates that the most critical part of the boiler are weld spots of the smoke pipes and pipe carrying plate, which in the case of significant scale deposits can lead to cracks in the welds and water leakage from the boiler. The nonlinear effects were taken into account by defining the bilinear isotropic hardening model for all boiler elements. Temperature dependency was defined for all relevant material properties, i. e. isotropic coefficient of thermal expansion, Young’s modulus, and isotropic thermal conductivity. The verification of the FEA model was performed by comparing the measured deformations of the hot water boiler with the simulation results. As a reference object, a Viessmann - Vitomax 200 HW boiler was used, with the installed power of 18.2 MW. CAD modeling was done within the Autodesk Inventor, and stress and strain analysis was performed in the ANSYS Software.

  5. 46 CFR 63.25-7 - Exhaust gas boilers.

    Science.gov (United States)

    2010-10-01

    ... drum type exhaust gas steam boiler must have a feed water control system. The system must automatically... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING AUTOMATIC AUXILIARY...

  6. 46 CFR 30.10-48a - Oil fuel unit-TB/ALL.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Oil fuel unit-TB/ALL. 30.10-48a Section 30.10-48a...-48a Oil fuel unit—TB/ALL. The term oil fuel unit means the equipment used for the preparation of oil fuel for delivery to an oil fired boiler, the equipment used for the preparation of heated oil fuel...

  7. Reconstruction of industrial boiler type DKVR-13 aiming for combustion of waste materials from oil-yielding production

    International Nuclear Information System (INIS)

    One of the methods for improving of the energy efficiency is the use of a secondary energy resources such as waste products from industrial processes. In case of the oil extraction a great amount of waste product (sunflower shells) with a good thermal potential is available. During the industrial process from 100 kg raw material 15 kg shells are obtained. The combustion heat is about 1700 kJ/kg. The volatile compounds yield is 66.1%. An installation has been constructed intended to use the waste product from the extraction, consisting of: a water tube boiler with a steam capacity of 20 t/h and two PKM-12 type flue boilers and two DKVR 10-13 type water tube boilers. The DKVR 10-13 type boilers are designed for the production of 22.77 kg/s saturated steam with pressure 1.28 MPa and temperature 194oC. They have an unified constructional schemes with a two-drum evaporating system and a natural circulation. The furnace has a horizontally evaporation beam washed by the gas flux. The reconstruction is aimed to create condition for the use of the sunflower shells as a main fuel and the natural gas or other fuel as additional. The scheme is one using the sloping bed combustion. 70% of the steam production is due to the shells combustion. Calculations for the grid parameters have been done. An additional heater improves the efficiency with 4.5% and the expected annual fuel saving is 300 t. The introduction of hot air (165oC) provides both combustion and ecological benefits

  8. The structure and behavior of salts in kraft recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Backman, R.; Badoi, R.D.; Enestam, S. [Aabo Akademi Univ., Turku (Finland). Combustion Chemistry Research Group

    1997-10-01

    The melting behavior in the salt system (Na,K)(CO{sub 3},SO{sub 4},S,Cl,OH) is investigated by laboratory methods to enhance and further develop a chemical model for salt mixtures with compositions relevant for recovery boilers. The model, based on both literature data and experimental work can be used as (a) submodel in models for the over-all chemistry in recovery boilers and to estimate (b) deposit formation on heat transfer surfaces (fouling), (c) the melting properties of the fly ash, and (d) the smelt bed in recovery boilers. Experimental techniques used are thermal analysis, high temperature microscopy` and scanning electron microscopy. The model is implemented in a global calculation model which can handle both gas phases and condensed phases in the recovery boiler. The model gives a detailed description of the chemical reactions involved in the fume and dust formation in different locations of the flue gas channel in the boiler. (orig.)

  9. WASTE HEAT RECOVERY FROM BOILER OF LARGE-SCALE TEXTILE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Prateep Pattanapunt

    2013-01-01

    Full Text Available Many industrial heating processes generate waste energy in textile industry; especially exhaust gas from the boiler at the same time reducing global warming. Therefore, this article will present a study the way to recovery heat waste from boiler exhaust gas by mean of shell and tube heat exchanger. Exhaust gas from boiler dyeing process, which carries a large amount of heat, energy consumptions could be decrease by using of waste-heat recovery systems. In this study, using ANASYS simulation performs a thermodynamics analysis. An energy-based approach is performed for optimizing the effective working condition for waste-heat recovery with exhaust gas to air shell and tube heat exchanger. The variations of parameters, which affect the system performance such as, exhaust gas and air temperature, velocity and mass flow rate and moisture content is examined respectively. From this study, it was found that heat exchanger could be reduced temperature of exhaust gases and emission to atmosphere and the time payback is the fastest. The payback period was determined about 6 months for investigated ANSYS. The air is circulated in four passes from the top to the bottom of the test section, in overall counter-flow with exhaust gas. The front area is 1720×1720 mm, the flow length 7500 mm, the inner and outer diameter of exhaust gas is 800 mm, the tube assembly consist of 196 tubes, the tube diameter is 76.2 mm, the tube thickness is 2.6 mm, the tube length is 4500 mm, the tube length of air inner and outer is 500 mm. The result show that, the boiler for superheated type there are exhaust gas temperature is 190°C, 24% the moisture content of fuel and there are palm kernel shell 70 tons day-1 which there are the high temperature after the heat exchanger, 150°C. It was occurred acid rain. The hot air from heat exchanger process can be reduced the moisture of palm kernel shell fuel to 15%.The fuel consumption is reduced by about 2.05% (322.72 kJ kg-1

  10. Experimental investigation and mathematical modelling of wood combustion in a moving grate boiler

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xiaohui; Chen, Qun; Sharifi, Vida; Swithenbank, Jim [SUWIC, Department of Chemical and Process Engineering, Sheffield University, Sheffield (United Kingdom); Bradford, Richard [Barnsley Metropolitan Borough Council, Barnsley (United Kingdom)

    2010-11-15

    The use of biomass to generate energy offers significant environmental advantages for the reduction in emissions of greenhouse gases. The main objective of this study was to investigate the performance of a small scale biomass heating plant: i.e. combustion characteristics and emissions. An extensive series of experimental tests was carried out at a small scale residential biomass heating plant i.e. wood chip fired boiler. The concentrations of CO, NO{sub x}, particulate matter in the flue gas were measured. In addition, mathematical modelling work using FLIC and FLUENT codes was carried out in order to simulate the overall performance of the wood fired heating system. Results showed that pollutant emissions from the boiler were within the relative emission limits. Mass concentration of CO emission was 550-1600 mg/m{sup 3} (10% O{sub 2}). NO{sub x} concentration in the flue gas from the wood chips combustion varied slightly between 28 and 60 ppmv. Mass concentration of PM{sub 10} in the flue gas was 205 mg/m{sup 3} (10% O{sub 2}) The modelling results showed that most of the fuel was burnt inside the furnace and little CO was released from the system due to the high flue gas temperature in the furnace. The injection of the secondary air provided adequate mixing and favourable combustion conditions in the over-bed chamber in the wood chips fired boiler. This study has shown that the use of wood heating system result in much lower CO{sub 2} emissions than from a fossil fuel e.g. coal fired heating system. (author)

  11. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2004-10-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  12. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-07-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  13. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-04-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  14. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  15. 'Boilers' along the southeast coast of Bermuda

    Science.gov (United States)

    2002-01-01

    Along the south shore of Bermuda, waves break continuously along algal/vermetid reefs (composed of algae and molluscs, not coral), forming 'boilers.' Boilers are named because the continuous breaking of waves makes it look as if the sea is boiling. This photograph taken from the International Space Station shows the eastern half of the main islands of Bermuda. Land use is about 6 percent cropland, 55 percent developed and 34 percent rural. Reflective white-colored areas are buildings and other developments surrounded by green areas of vegetation. St. David's Island is also home to the airport, with runways built out into Castle Harbour. Hurricane Erin passed northeast of Bermuda early on September 10 with 115 mile-per-hour winds (a Category 3 storm on the Saffir-Simpson Scale), but causing very minimal damage. Astronauts aboard Space Station Alpha photographed the area on September 14, 2001. By then, the skies had cleared and Erin had become an extratropical low near Newfoundland. Image ISS003-E-5735, was provided by the Earth Sciences and Image Analysis Laboratory at Johnson Space Center. Additional images taken by astronauts and cosmonauts can be viewed at the NASA-JSC Gateway to Astronaut Photography of Earth.

  16. Design and implementation of a control system to improve the quality of the combustion gases in the fire-tube boiler of 5 BHP

    Directory of Open Access Journals (Sweden)

    Carlos Alfredo Pérez Albán

    2016-06-01

    Full Text Available The goal of this paper is the design and implementation of a system for controlling the quality of the combustion gases in a fire-tube boiler of 5 BHP. Based on the percentage of O2 present in the combustion gases, measured by a lambda sensor, the percentage of CO2 emitted into the atmosphere is determined. PID proportional control is responsible for the automatic regulation of the entry of air to the boiler by an actuator, according to the percentage of the oxygen concentration in the combustion gases. The control system has an HMI display and a modular PLC. The results achieved ensure pollutant gases emissions within the parameters established by current environmental standards, achieving the required quality of combustion gases and reducing the fuel consumption of the boiler.

  17. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2004-08-19

    Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits

  18. Nalco Fuel Tech

    Energy Technology Data Exchange (ETDEWEB)

    Michalak, S.

    1995-12-31

    The Nalco Fuel Tech with its seat at Naperville (near Chicago), Illinois, is an engineering company working in the field of technology and equipment for environmental protection. A major portion of NALCO products constitute chemical materials and additives used in environmental protection technologies (waste-water treatment plants, water treatment, fuel modifiers, etc.). Basing in part on the experience, laboratories and RD potential of the mother company, the Nalco Fuel Tech Company developed and implemented in the power industry a series of technologies aimed at the reduction of environment-polluting products of fuel combustion. The engineering solution of Nalco Fuel Tech belong to a new generation of environmental protection techniques developed in the USA. They consist in actions focused on the sources of pollutants, i.e., in upgrading the combustion chambers of power engineering plants, e.g., boilers or communal and/or industrial waste combustion units. The Nalco Fuel Tech development and research group cooperates with leading US investigation and research institutes.

  19. Relations between combustion, deposition, flue gas temperatures and corrosion in straw-fired boilers

    DEFF Research Database (Denmark)

    Montgomery, Melanie

    2004-01-01

    using an aluminium silicate additive, however the relative chlorine content of the deposits was unchanged. At Ensted woodchip plant, a dosage level of additives was reached which reduced the chlorine flux. For straw firing where the chlorine level in the fuel is higher and the fuel load is greater......ABSTRACT: Additives trials in three different plants, Sønderborg waste incineration plant and Ensted woodchip and straw firing boiler, are described. Both aluminium silicate containing additives and ammonium sulphate was tested. At Sønderborg, there was a drastic decrease in Cl deposition when......, the chlorine flux on deposition probes was not affected by additive dosage. An indication that some chlorine had been removed could be measured by the increased HCl output during additive dosage. The importance of temperature and where the additive is dosed is discussed....

  20. Cofiring of rice straw and coal in a coal-fired utility boiler: thermodynamic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Miyake, Raphael Guardini; Bazzo, Edson [Federal University of Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. of Mechanical Engineering], Emails: miyake@labcet.ufsc.br, ebazzo@emc.ufsc.br; Bzuneck, Marcelo [Tractebel Energia, Capivari de Baixo, SC (Brazil)], E-mail: marcelob@tractebelenergia.com.br

    2010-07-01

    Cofiring combustion of biomass and coal is a near-term, low cost alternative for reduction fossil greenhouse gas emissions in coal fired power plants. Recent reviews identified over 288 applications in over 16 countries with promising results for different coal and biomass combinations. In Brazil, there is no previous experience of cofiring biomass and coal, resulting in new challenges to fuel handling and boiler operation. A first experience is now proposed into an existing coal power plant, using rice straw as biomass fuel. A thermodynamic model was developed in order to predict operating and emissions data, which should be used in cofiring system design. For 10% of biomass input, the total CO{sub 2} emission is expected to slightly increase. However, considering only the coal CO{sub 2} emission, it is expected to decrease in about 10%. Also, the corresponding SO{sub 2} emission decreases in about 8%. (author)

  1. Rivesville multicell fluidized bed boiler. Annual technical progress report. July 1978-June 1979

    Energy Technology Data Exchange (ETDEWEB)

    1980-08-01

    Design, construction and test program of a 300,000 lb/hr steam generating capacity multicell fluidized bed boiler (MFB), as a pollution free method of burning high-sulfur or highly corrosive coals, is being carried out. The concept involves burning fuels such as coal, in a fluidized bed of limestone particles that react with the sulfur compounds formed during combustion to reduce air pollution. Nitrogen oxide emissions are also reduced at the lower combustion temperatures. The CaSO/sub 4/ produced in the furnace is discharged with the ash or regenerated to CaO for reuse in the fluidized bed. Information is presented on continued operation of the Rivesville MFB steam generating plant in a commercial mode and for determining performance and emission characteristics; studies and tests on flyash characterization and reinjection, fuel feed eductors and needles, air distributor, corrosion-erosion and sulfur capture; engineering studies to improve MFB performance and reliability.

  2. SRC burn test in 700-hp oil-designed boiler. Volume 1. Integrated report. Final technical report

    Energy Technology Data Exchange (ETDEWEB)

    1983-09-01

    This burn test program was conducted during the period of August 1982 to February 1983 to demonstrate that Solvent Refined Coal (SRC) products can displace petroleum as a boiler fuel in oil- and gas-designed boilers. The test program was performed at the U.S. Department of Energy's Pittsburgh Energy Technology Center (PETC). Three forms of SRC (pulverized SRC, a solution of SRC dissolved in process-derived distillates, and a slurry of SRC and water) and No. 6 Fuel Oil were evaluated in the 700-hp (30 x 10/sup 6/ Btu/hour) watertube, oil-designed boiler facility at PETC. The test program was managed by the International Coal Refining Company (ICRC) and sponsored by the Department of Energy. Other organizations were involved as necessary to provide the expertise required to execute the test program. This final report represents an integrated overview of the test program conducted at PETC. More detailed information with preliminary data can be obtained from separate reports prepared by PETC, Southern Research Institute, Wheelabrator-Frye, Babcock and Wilcox, and Combustion Engineering. These are presented as Annex Volumes A-F. 25 references, 41 figures, 15 tables.

  3. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    1998-07-01

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX

  4. 30 CFR 56.13001 - General requirements for boilers and pressure vessels.

    Science.gov (United States)

    2010-07-01

    ... MINES Compressed Air and Boilers § 56.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with the standards and specifications of the American Society of Mechanical Engineers Boiler and Pressure Vessel Code....

  5. 30 CFR 57.13001 - General requirements for boilers and pressure vessels.

    Science.gov (United States)

    2010-07-01

    ... NONMETAL MINES Compressed Air and Boilers § 57.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with... 30 Mineral Resources 1 2010-07-01 2010-07-01 false General requirements for boilers and...

  6. 46 CFR 63.25-3 - Electric hot water supply boilers.

    Science.gov (United States)

    2010-10-01

    ... as required by 46 CFR part 52 or part 53, as applicable. Electric hot water supply boilers that meet... 46 Shipping 2 2010-10-01 2010-10-01 false Electric hot water supply boilers. 63.25-3 Section 63.25... water supply boilers. (a) Electric hot water supply boilers that have a capacity not greater than...

  7. 49 CFR 230.20 - Alteration and repair report for steam locomotive boilers.

    Science.gov (United States)

    2010-10-01

    ... boilers. (a) Alterations. When an alteration is made to a steam locomotive boiler, the steam locomotive... steam locomotive boiler, the steam locomotive owner and/or operator shall file with the FRA Regional... the boiler. Whenever welded or riveted repairs are performed on stayed portions of a steam...

  8. 46 CFR 91.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery... hulls, boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels, the..., respecting material and inspection of hulls, boilers, and machinery, and the certificate of...

  9. 46 CFR 189.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery... inspection of hulls, boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels... chapter, respecting material and construction of hulls, boilers, and machinery, and certificate...

  10. 46 CFR 71.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery..., boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels, the standards... and inspection of hulls, boilers, and machinery, and the certificate of classification...

  11. HYDRONIC BASEBOARD THERMAL DISTRIBUTION SYSTEM WITH OUTDOOR RESET CONTROL TO ENABLE THE USE OF A CONDENSING BOILER.

    Energy Technology Data Exchange (ETDEWEB)

    BUTCHER,T.A.

    2004-10-01

    Use of condensing boilers in residential heating systems offers the potential for significant improvements in efficiency. For these to operate in a condensing mode the return water temperature needs to be about 10 degrees below the saturation temperature for the flue gas water vapor. This saturation temperature depends on fuel type and excess air and ranges from about 110 F to 135 F. Conventional baseboard hydronic distribution systems are most common and these are designed for water temperatures in the 180 F range, well above the saturation temperature. Operating strategies which may allow these systems to operate in a condensing mode have been considered in the past. In this study an approach to achieving this for a significant part of the heating season has been tested in an instrumented home. The approach involves use of an outdoor reset control which reduces the temperature of the water circulating in the hydronic loop when the outdoor temperature is higher than the design point for the region. Results showed that this strategy allows the boiler to operate in the condensing region for 80% of the winter heating season with oil, 90% with propane, and 95% with gas, based on cumulative degree days. The heating system as tested combines space heating and domestic hot water loads using an indirect, 40 gallon tank with an internal heat exchanger. Tests conducted during the summer months showed that the return water temperature from the domestic hot water tank heat exchanger is always below a temperature which will provide condensing operation of the boiler. In the field tests both the condensing boiler and the conventional, non-condensing boiler were in the test home and each was operated periodically to provide a direct performance comparison.

  12. Experiences in sulphur capture in a 30 MWth Circulating Fluidized Bed boiler under oxy-combustion conditions

    International Nuclear Information System (INIS)

    CO2 and SO2 from fossil fuel combustion are contributors to greenhouse effect and acid rain respectively. Oxy-combustion technology produces a highly concentrated CO2 stream almost ready for capture. Circulating Fluidized Bed (CFB) boiler technology allows in-situ injection of calcium-based sorbents for efficient SO2 capture. CIUDEN's 30 MWth CFB boiler, supplied by Foster Wheeler and located at the Technology Development Centre for CO2 Capture and Transport (es.CO2) in Spain, is the first of its kind for executing test runs at large pilot scale under both air-combustion and oxy-combustion conditions. In this work, SO2 emissions under different scenarios have been evaluated. Variables such as limestone composition, Ca/S molar ratio and bed temperature among others have been considered along different test runs in both air-combustion and oxy-combustion conditions to analyse its influence on SO2 abatement. Fly and bottom ash, together with flue gas analysis have been carried-out. Desulphurization performance tests results are presented. - Highlights: •Sulphur capture efficiency (%) was higher in oxy-combustion compared to air-combustion in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. •For a Ca/S molar ratio higher than 2.6 there was barely any improvement on sulphur capture efficiency for both air-combustion and oxy-combustion conditions in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. •Optimum temperature for sulphur capture at a fixed Ca/S molar ratio is around 880–890 °C under oxy-combustion conditions and for anthracite coal with limestone as sorbent in a 30 MW thermal CFB boiler

  13. Supercritical boiler material selection using fuzzy analytic network process

    Directory of Open Access Journals (Sweden)

    Saikat Ranjan Maity

    2012-08-01

    Full Text Available The recent development of world is being adversely affected by the scarcity of power and energy. To survive in the next generation, it is thus necessary to explore the non-conventional energy sources and efficiently consume the available sources. For efficient exploitation of the existing energy sources, a great scope lies in the use of Rankin cycle-based thermal power plants. Today, the gross efficiency of Rankin cycle-based thermal power plants is less than 28% which has been increased up to 40% with reheating and regenerative cycles. But, it can be further improved up to 47% by using supercritical power plant technology. Supercritical power plants use supercritical boilers which are able to withstand a very high temperature (650-720˚C and pressure (22.1 MPa while producing superheated steam. The thermal efficiency of a supercritical boiler greatly depends on the material of its different components. The supercritical boiler material should possess high creep rupture strength, high thermal conductivity, low thermal expansion, high specific heat and very high temperature withstandability. This paper considers a list of seven supercritical boiler materials whose performance is evaluated based on seven pivotal criteria. Given the intricacy and difficulty of this supercritical boiler material selection problem having interactions and interdependencies between different criteria, this paper applies fuzzy analytic network process to select the most appropriate material for a supercritical boiler. Rene 41 is the best supercritical boiler material, whereas, Haynes 230 is the worst preferred choice.

  14. MSWI Boiler Ashes: Production and Quality Through the Horizontal Section of a Boiler

    DEFF Research Database (Denmark)

    Allegrini, Elisa; Boldrin, Alessio; Astrup, Thomas Fruergaard

    SUMMARY: the central role of waste-to-energy (WtE) plants in Denmark asks for a deep knowledge of all different residues produced by these facilities. The main objective of solid residues characterization is the optimization of their management system. In this study we present the results of the...... first phase of a wider study about the solid residues produced at the heat recovery system (boiler) of a waste incineration plant. The characterization was carried out not on the total output of the boiler but on the different solid residues produced at ten different horizontal sections. The aim was to...... characterize the different streams in order to identify differences that can justify potentially different utilization/disposal options. First results showed differences between sections in terms of chemical composition, leaching behavior and content of dioxins, but additional results are needed to cope with...

  15. High temperature corrosion in biomass- and waste fired boilers. A status report; Kunskapslaeget betraeffande hoegtemperaturkorrosion i aangpannor foer biobraensle och avfall

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, P.; Ifwer, K.; Staalenheim, A.; Montgomery, M.; Hoegberg, J.; Hjoernhede, A.

    2006-12-15

    Many biomass- or waste-fired plants have problems with high temperature corrosion on the furnace walls or at the superheaters, especially if the steam temperature is greater than 500 deg C. An increase in the combustion of waste fuels means that an increasing number of boilers have had problems. Therefore, there is great interest from plant owners to reduce the costs associated with high temperature corrosion. At the same time there exists a considerable driving force towards improving the electrical efficiency of a plant by the use of more advanced steam data. The purpose of the work presented here was to answer three main questions: What can be done to reduce high temperature corrosion with current fuel blends and steam temperatures? How can more waste fuels be burnt without an increased risk for corrosion? What needs to be done to reach higher steam temperatures in the future? The level of knowledge of high temperature corrosion in biomass- and waste-fired boilers has been described and summarised. The following measures are recommended to reduce corrosion in existing plant: Make sure that the fuel is well mixed and improve fuel feeding to obtain a more even spread of the fuel over the cross-section of the boiler. Use combustion technology methods to stabilize the oxygen content of the flue gases near the membrane walls and other heat transfer surfaces. Experiment with additives and/or supplementary fuels which contain sulphur in some form, for example peat. Reduce the flue gas temperature at the superheaters. Review soot-blowing procedures or protect heat transfer surfaces from soot blowers. Evaluate coated membrane wall panels in parts of the furnace that experience the worst corrosion. Test more highly alloyed steels suitable for superheaters and when replacing a superheater change to a more highly alloyed steel. For the future, the following should be considered: The role of sulphur needs to be investigated more and other additives should be investigated

  16. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1997-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  17. Extending EMMS-based models to CFB boiler applications

    Institute of Scientific and Technical Information of China (English)

    Bona Lu; Nan Zhang; Wei Wang; Jinghai Li

    2012-01-01

    Recently,EMMS-based models are being widely applied in simulations of high-throughput circulating fluidized beds (CFBs) with fine particles.Its use for low flux systems,such as CFB boiler (CFBB),still remains unexplored.In this work,it has been found that the original definition of cluster diameter in EMMS model is unsuitable for simulations of the CFB boiler with low solids flux.To remedy this,we propose a new model of cluster diameter.The EMMS-based drag model (EMMS/matrix model) with this revised cluster definition is validated through the computational fluid dynamics (CFD) simulation of a CFB boiler.

  18. Failure of marine boiler tube: A case history

    Directory of Open Access Journals (Sweden)

    V. A. Dere

    1963-01-01

    Full Text Available An interesting case of marine boiler tube failure is described. As a result of local overheating, a ballooning burst occurred in a boiler tube. Evidence showed that a temperature of over 1600/degree/F (87/degree/C had been reached before rupture. The presence of a thin film of copper arising from the auxiliary equipments of the boiler, caused pittings in the metal. failure was thus attributed to local overheating accelerated by an inner deposit of heat insulating scale.

  19. Model-based Control of a Bottom Fired Marine Boiler

    DEFF Research Database (Denmark)

    Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle;

    relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance......This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...

  20. Model-based Control of a Bottom Fired Marine Boiler

    DEFF Research Database (Denmark)

    Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle;

    2005-01-01

    relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance......This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...

  1. Film-forming amines in shell boilers

    Energy Technology Data Exchange (ETDEWEB)

    Topp, Holger [Astrium RST Rostock GmbH, Rostock (Germany); Hater, Wolfgang [BK Giulini, Ludwigshafen (Germany); BKG Water Solutions, Ludwigshafen (Germany); Bache, Andre de [BK Giulini, Ludwigshafen (Germany); Kolk, Christian zum [BKG Water Solutions, Ludwigshafen (Germany)

    2012-01-15

    Studies were conducted with the aim of providing answers to important questions concerning the use of film-forming amines in steam generators. Tests were carried out in test steam generators under controlled conditions to study the three following application areas: the influence of film-forming amines on boiling behavior and heat transfer, the influence of film-forming amines on oxidic protective film formation, and the influence of film-forming amines on critical operating conditions. In the experiments water treatment with trisodium phosphate (which is normally used with shell boilers) was compared with treatment with film-forming amines. In all three areas the treatment with film-forming amines achieved comparable or better results than the treatment with trisodium phosphate. (orig.)

  2. Effect of Water Quality on the Performance of Boiler in Nigerian Petroleum Industry

    OpenAIRE

    J. O. ODIGURE; A. S. ABDULKAREEM; E. T. ASUQUO

    2005-01-01

    This work investigates quality of water used in boilers of Refinery Company in Nigeria. The results shows that the quality of water fed to boilers are off specification. Low water quality used in boilers led to frequent failure of the boilers as a result of tube rupture. This has resulted into low capacity utilization and loss of processing fees. The poor performance of the boiler feed treatment plant is attributable to the deplorable condition of water intake plant, raw water treatment, demi...

  3. Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti in Finland

    Energy Technology Data Exchange (ETDEWEB)

    Palonen, J. [Foster Wheeler Energia Oy, Varkaus (Finland). Varkaus Global New Products

    1997-12-31

    The successful experience in developing the advanced Foster Wheeler Energi Oy`s (former Ahlstroem Pyropower) Circulating Fluidized Bed combustion system subsequently led to the development of the CFB gasification technology in the early 1980s. The driving force for the developing work was the dramatic increase in oil price during the oil crises. The primary advantage of CFB gasification technology is that the it enables the substitution of expensive fuels e.g. oil or gas with cheap solid fuels. These cheap fuels are typically different types of waste woods, bark or other biofuels. In the CFB gasifier these solid fuels are converted to gaseous fuel which can be used instead of other expensive fuels. In some cases this also solves a waste disposal problem, providing a secondary economic and environmental benefit. Foster Wheeler Energia Oy has supplied four commercial scale atmospheric CFB gasifiers in the mid 80s to the pulp and paper industry with capacities from 17 to 35 MW based on fuel input. These applications utilize waste wood as feedstock and the units are still successfully operation today. Lahden Laempoevoima Oy is a Finnish power company producing power and district heat for the city of Lahti. The company is 50 % owned by the city of Lahti and 50 % by Imatran Voima Oy, which is the largest utility power company in Finland. Lahden Laempoevoima Oy operates the Kymijaervi power plant locating nearby the city of Lahti in Southern Finland. To keep the energy prices as low as possible, Lahden Laempoevoima is continuously looking for the most economical fuel sources, and simultaneously, trying to improve the environmental acceptability of the energy production. At the moment, about 300 GWh/a different type of biofuels and refuse fuels are available in the Lahti area. On an annual basis, the available amount of biofuels and refuse fuels is enough to substitute for about 15 % of the fuels burned in the main boiler equalling max 30 % of coal. The aim in this Lahden

  4. Summary of workshop on materials issues associated with low-NO{sub x} combustion conditions in fossil-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-08-01

    It was anticipated by some members of the high-temperature corrosion community that the fitting of low-NO{sub x} burners to coal-fired power plants would lead to an increase in furnace wall corrosion, as a result of the relatively substoichiometric conditions created by the staged combustion process. These expectations were not borne out by initial experience. Recently, however, cases of severe furnace wall corrosion have been reported by some U.S. utility boilers retrofitted with modern low-NO{sub x} burners. There is extensive experience of furnace wall corrosion in utility boilers in the U.K., which indicates that excessive fireside corrosion rates (>200 nm/hr; 34 mil/yr) are experienced when tubes are exposed simultaneously to substoichiometric gaseous environments (CO>3.0 percent) and high radiant heat fluxes. Such conditions may be generated when flame impingement occurs. Where such conditions persist, increases in fuel chlorine content will exacerbate the rate of metal loss. In the absence of either circumstances, corrosion rates are much reduced and little influence of coal chlorine content is anticipated. Although the corrosion is essentially sulfidation caused by H{sub 2}S in the flue gas, the contribution of fuel sulfur in the corrosion experience by U.K. boilers is unresolved, partly because of the relatively small range in sulfur content of coals burned in U.K. utility boilers. The intent of this workshop was three-fold: to better define the problem in terms of the form and rate of attack; to examine what is known about its root causes; and to review the potential for using corrosion-resistant materials as part of the solution.

  5. Indication of the incineration situation using image analysis of the grate boilers fireplace; Indikation av foerbraenningssituationen genom bildanalys av rostens eldstad

    Energy Technology Data Exchange (ETDEWEB)

    Persson, Anna; Helgesson, Johan [Vattenfall Utveckling AB, Aelvkarleby (Sweden)

    2004-12-01

    Vattenfall Utveckling AB has earlier performed tests where the incineration situation in a black liquor recovery boiler (BLRB) has been investigated using a simple water-cooled camera. It was also shown possible to repress emission lines for e.g., sodium. These results led to wishes of performing the same tests in a grate boiler. Initially in the project, an investigation about what effect optical filters has on the image from a camera that captures the incineration situation in a grate boiler. The goal was to improve the conditions for flame front detection using image analysis, i.e., to increase the contrast between flames (the flame front) and no flames (bed, ashes, walls etc.). The result was that the image improvement optical filters were predicted to give, did not happen. The conclusion of the investigation is therefore that the best result is achieved when no information-reducing filters are used in front of the camera. However, for cameras using automatic shutter, intensity-reducing filters are recommended. After that, an image analysis algorithm to automatically detect the location of the flame front on the bed was implemented. The evaluation of the algorithm was successfully performed on movies from three grate boilers. This method should be possible to implement for all types of grate boilers, regardless of size and fuel type. However, the material (e.g., wide angle objective) and the placement of the camera have to be individually adjusted. In a future project, the goal is to be able to reconnect this information about the instant incineration situation to the control system to control e.g., the air supply or the fuel feed. This could lead to lower emissions, higher efficiency and an operation less sensitive against changes in fuel quality.

  6. Numerical analysis of loads effect on combustion performance and NO{sub x} emissions of a 220 MW pulverized coal boiler

    Energy Technology Data Exchange (ETDEWEB)

    Li, Jun; Yang, Weihong; Blasiak, Wlodzimierz [Royal Institute of Technology (KTH), Stockholm (Sweden). Div. of Energy and Furnace Technology; Jankowski, Radoslaw; Kotecki, Michal; Szewczyk, Dariusz [Industrial Combustion Systems (ICS) Company, Poznan (Poland); Brzdekiewicz, Artur [Remak-Rozruch SA, Opole (Poland)

    2013-07-01

    This paper presents numerical study on the combustion performance and NO{sub x} emissions of a 220 MW pulverized coal boiler. Three different loads have been simulated with combusting coal, 200, 170 and 140 MW, respectively. In order to get as precise as possible numerical analysis results, two-step simulation method has been adopted in this work, namely, air supply system simulation and furnace simulation. After air supply system simulation, the results have been taken as the initial and boundary conditions for furnace simulation. The comparison between the measured values and predicted results from 200 MW case shows much better agreement. According to the simulation results, the adopted two-step simulation method is reasonable and suitable for predicting the characters of the flow and combustion process. It is concluded that the distributions of temperature, O{sub 2} and CO concentration inside furnace with different loads shows good similarly. The total NOx emissions decreased with the boiler load reducing, and fuel NO{sub x} has the same trend as total NO{sub x}, and fuel NO{sub x} account for about 66% in total NO{sub x} in all the three cases. More important, thermal NO{sub x} slowly decreased with the rise of boiler load. More detailed results presented in this paper enhance the understanding of combustion processes and complex flow patterns of front-wall pulverized coal boilers.

  7. Utilisation of forest chips, produced with different harvesting chains, in fluidised bed boilers of large power plants; Erilaisten korjuuketjujen tuottaman metsaehakkeen kaeyttoe suurten voimaloiden leijukerroskattiloissa - PUUT08

    Energy Technology Data Exchange (ETDEWEB)

    Orjala, M.; Ingalsuo, R. [VTT Energy, Jyvaeskylae (Finland)

    2001-07-01

    When combusting wood fuels the chemical composition of woof fuels can cause fouling and high-temperature corrosion of the heat transfer and superheater surfaces of the boiler. Problems are caused especially by forest chips, which include high quantities of needles and thin branches. Even though low alkali metal and chlorine contents are typical for wood fuels, the problem is that they are easily vaporised during combustion. Depending on the combustion conditions, the alkali metals can be oxidised to alkali metal oxides or they can form sulphates or chlorides. When combustion pure wood the sulphur content in combustion process is low and alkali metal compounds form chlorides easily, which can be condensed on the heat transfer surfaces of the boiler and form a significant high-temperature corrosion risk. If the sulphur content of the combustion process is increased e.g. by additional utilisation of peat, the chemistry of alkali metals is directed to formation of alkali metal sulphates instead of chlorides, and the chlorine liberated in the furnace forms gaseous hydrogen chloride (HCI). Hydrogen chloride, formed in combustion of wood fuels, is transferred in low concentrations in flue gases out of the boiler so it does not cause significant chlorine corrosion or emission risk. (orig.)

  8. Knowledge based system for fouling assessment of power plant boiler

    International Nuclear Information System (INIS)

    The paper presents the design of an expert system for fouling assessment in power plant boilers. It is an on-line expert system based on selected criteria for the fouling assessment. Using criteria for fouling assessment based on 'clean' and 'not-clean' radiation heat flux measurements, the diagnostic variable are defined for the boiler heat transfer surface. The development of the prototype knowledge-based system for fouling assessment in power plants boiler comprise the integrations of the elements including knowledge base, inference procedure and prototype configuration. Demonstration of the prototype knowledge-based system for fouling assessment was performed on the Sines power plant. It is a 300 MW coal fired power plant. 12 fields are used with 3 on each side of boiler

  9. Emissions from Power Plant and Industrial Boiler Sector

    Data.gov (United States)

    U.S. Environmental Protection Agency — This asset provides hourly data on SO2, NOx, and CO2 emissions; gross load, steam load, and heat input; from electricity generation units and industrial boilers...

  10. Seismic model of the nuclear boiler SPX2

    International Nuclear Information System (INIS)

    A model of the nuclear boiler SPX2 is proposed in this paper enabling to carry out comparative calculations on the response to seismic effects. The calculations are made in CISE and SEPTEN departments of Electricite de France

  11. TRD, technical codes and instructions on steam boilers

    International Nuclear Information System (INIS)

    Condensed edition informing about layout and applications of the TRDs, materials, manufacture and dimensioning, calculations, equipment and installation, testing and operation, and boilers of groups I, II and III. (DG)

  12. Shock resistance of supercharged boilers through integration with ship structure

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The non-linear finite element software ABAQUS was used to simulate the dynamic response of a marine supercharged boiler when subjected to impact loading.Shock resistance was analyzed by the time-domain simulation method.After exhaustive simulations, the effect of air pressure induced by different working conditions on the shock response of a supercharged boiler was reviewed, leading to conclusions about the variability of structural response with different loading parameters.In order to simulate the real impulsive environments of supercharged boilers, the integration of equipment and ship structure was then primarily used to analyze shock response.These distinctly different equipment shock test methods, run under equivalent work conditions, were compared and the causes of discrepancy were analyzed.The main purpose of this paper is to present references for the anti-shock design of marine supercharged boilers.

  13. Numerical Analysis of the Factors about Combustion Stability on Boiler

    Directory of Open Access Journals (Sweden)

    Yan Weiping

    2012-06-01

    Full Text Available Through the research of the coal pulverized catches fire and steadily combustion mechanism and the numerical Simulation of the 300MW Tangentially Pulverized Coal Fired Boiler by Coal-fire software?combine the operating data of the boiler, establish the corresponding relation between the result of numerical simulation and combustion stability. The result indicates that the higher volatile matter, lower content of ash and moisture of the coal, it helps the coal pulverized air current to catch fire . More fineness coal pulverized is favorable to catch fire. When boiler load reduced, it will influence the characteristic" lighted by itself " of the tangentially pulverized coal fired boiler, and it will cause combustion unstably.

  14. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    1998-09-01

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler emissions that comprise acid rain precursors, especially NOX. The project involved operating gas reburning technology combined with low NO, burner technology (GR-LNB) on a coal-fired utility boiler. Low NOX burners are designed to create less NOX than conventional burners. However, the NO, control achieved is in the range of 30-60-40, and typically 50%. At the higher NO, reduction levels, CO emissions tend to be higher than acceptable standards. Gas Reburning (GR) is designed to reduce the level of NO. in the flue gas by staged fuel combustion. When combined, GR and LNBs work in harmony to both minimize NOX emissions and maintain an acceptable level of CO emissions. The demonstration was performed at Public Service Company of Colorado's (PSCO) Cherokee Unit 3, located in Denver, Colorado. This unit is a 172 MW. wall-fired boiler that uses Colorado bituminous, low-sulfur coal and had a pre GR-LNB baseline NOX emission of 0.73 lb/1 Oe Btu. The target for the project was a reduction of 70 percent in NOX emissions. Project sponsors included the U.S. Department of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation (EER). EER conducted a comprehensive test demonstration program over a wide range of boiler conditions. Over 4,000 hours of operation were achieved. Intensive measurements were taken to quantify the reductions in NOX emissions, the impact on boiler equipment and operability, and all factors influencing costs. The results showed that GR-LNB technology achieved excellent emission reductions. Although the performance of the low NOX burners (supplied by others) was somewhat less than expected, a NOX reduction of 65% was achieved at an average gas heat input of 180A. The performance goal

  15. Performance analysis of heating plants equipped with condensing boilers

    Energy Technology Data Exchange (ETDEWEB)

    Lazzarin, R.M.; Schibuola, L.

    1986-01-01

    The behaviour of the condensing boilers is strictly bound to the temperature of the water coming back from the plant. This temperature depends on the control modes and on the meteorological conditions. The seasonal performance has been computed for a heating plant of a building equipped with a condensing boiler simulating the load at short time intervals through a suitable modification of TRNSYS. The study has been carried out in the climate of Padova. For other towns a rough estimate is proposed.

  16. CFD Studies on Multi Lead Rifled [MLR] Boiler Tubes

    OpenAIRE

    Dr T C Mohankumar

    2013-01-01

    This paper reports the merits of multi lead rifled [MLR] tubes in vertical water tube boiler using CFD tool. Heat transfer enhancement of MLR tubes was mainly taken in to consideration. Performance of multi lead rifled tube was studied by varying its influencing geometrical parameter like number of rifling, height of rifling, length of pitch of rifling for a particular length. The heat transfer analysis was done at operating conditions of an actual coal fired water tube boiler situated at Apo...

  17. AUTOMATIC CONTROL SYSTEM OF THE DRUM BOILER SUPERHEATED STEAM TEMPERATURE.

    Directory of Open Access Journals (Sweden)

    Juravliov A.A.

    2006-04-01

    Full Text Available The control system of the temperature of the superheated steam of the drum boiler is examined. Main features of the system are the PI-controller in the external control loop and introduction of the functional component of the error signal of the external control loop with the negative feedback of the error signal between the prescribed value of steam flowrate and the signal of the steam flowrate in the exit of the boiler in the internal control loop.

  18. Brief introduction of GEF efficient industrial boiler project in China

    Energy Technology Data Exchange (ETDEWEB)

    Meijian, T.

    1996-12-31

    The present situation of installed industrial boilers, their efficiency and environmental impact are assessed. And the factors contribute to the low efficiency and serious pollution are summarized. Based on WB-assisted GEF project, {open_quotes}Efficient Industrial Boiler Project{close_quotes} aimed at CO{sub 2} mitigation in China, a series of effective measures to bring the GHG emission under control are addressed, in technology, system performance, and operation management aspects.

  19. Numerical Analysis of the Factors about Combustion Stability on Boiler

    OpenAIRE

    Yan Weiping; Gao Yang; Li Jun

    2012-01-01

    Through the research of the coal pulverized catches fire and steadily combustion mechanism and the numerical Simulation of the 300MW Tangentially Pulverized Coal Fired Boiler by Coal-fire software?combine the operating data of the boiler, establish the corresponding relation between the result of numerical simulation and combustion stability. The result indicates that the higher volatile matter, lower content of ash and moisture of the coal, it helps the coal pulverized air current to ca...

  20. Methods of Nitrogen Oxide Reduction in Pellet Boilers

    OpenAIRE

    Žandeckis, A; Blumberga, D; Rochas, C.; Veidenbergs, I; Siliņš, K

    2010-01-01

    The main goal of this research was to create and test technical solutions that reduce nitrogen oxide emissions in low-capacity pellet boiler. During the research, wood pellets were incinerated in a pellet boiler produced in Latvia with a rated capacity of 15 kW. During the research two NOx emission reduction methods were tested: secondary air supply in the chamber and recirculation of flue gases. Results indicated a drop of NOx concentration only for flue gas recirculation methods. Maximum re...

  1. Numerical modelling of a straw-fired grate boiler

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen

    2004-01-01

    The paper presents a computational fluid dynamics (CFD) analysis of a 33 MW straw-fired grate boiler. Combustion on the grate plays akey-role in the analysis of these boilers and in this work a stand-alone code was used to provide inlet conditions for the CFD analysis. Modelpredictions were compa...... mixing in the furnace is a key issue leading to these problems. q 2003 Elsevier Ltd. All rights reserved....

  2. Ash deposition and high temperature corrosion at combustion of aggressive fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hede Larsen, O. [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark); Henriksen, N. [Elsamprojekt A/S, Faelleskemikerne, Fredericia (Denmark)

    1996-12-01

    In order to reduce CO{sub 2} emission, ELSAM is investigating the possibilities of using biomass - mainly straw - for combustion in high efficiency power plants. As straw has very high contents of chlorine and potassium, a fuel with high corrosion and ash deposition propensities has been introduced. ELSAM has investigated 3 ultra supercritical boiler concepts for combustion of straw alone or together with coal: (1) PF boilers with a relatively low share of straw, (2) CFB boilers with low to high share of straw and (3) vibrating grate boilers with 100% straw. These investigations has mainly been full-scale tests with straw fed into existing boilers. Corrosion tests have been performed in these boilers using temperature regulated probes and in-plant test tubes in existing superheaters. The corrosion has been determined by detailed measurements of wall thickness reduction and light optical microscopic measurements of the material degradation due to high temperature corrosion. Corrosion mechanisms have been evaluated using SEM/EDX together with thermodynamical considerations based on measurements of the chemical environment in the flue gas. Ash deposition is problematic in CFB boilers and in straw fired boilers, especially in years with high potassium and chlorine content of the straw. This ash deposition also is related to condensation of KCl and can probably only be handled by improved cleaning devices. (EG)

  3. 46 CFR 35.25-10 - Requirements for fuel oil-T/ALL.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Requirements for fuel oil-T/ALL. 35.25-10 Section 35.25... § 35.25-10 Requirements for fuel oil—T/ALL. (a) Oil to be used as fuel to be burned under boilers on... the log of each supply of fuel oil received on board, stating the quantity received, the name of...

  4. Failure analysis of boiler tubes in lakhra coal power plant

    International Nuclear Information System (INIS)

    Present work deals with the failure analysis of a boiler tube in Lakhra fluidized bed combustion power station. Initially, visual inspection technique was adopted to analyse the fractured surface. Detailed microstructural investigations of the busted boiler tube were carried out using light optical microscope and scanning electron microscope. The hardness tests were also performed. A 50 percent decrease in hardness of intact portion of the tube material and from area adjacent to failure was measured, which was found to be in good agreement with the wall thicknesses measured of the busted boiler tube i.e. 4 mm and 2 mm from unaffected portion and ruptured area respectively. It was concluded that the major cause of failure of boiler tube is erosion of material which occurs due the coal particles strike at the surface of the tube material. Since the temperature of boiler is not maintained uniformly. The variations in boiler temperature can also affect the material and could be another reason for the failure of the tube. (author)

  5. Exhaust gas side corrosion of oil fired central heating boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1987-09-01

    While Swiss boiler producers aim primarily at achieving low exhaust gas temperatures, in our northern neighbouring country, lower boiler water temperatures are being set as favourite objectives to be met. The first method aims at reducing the exhaust gas losses, i.e. of the heat content of the exhaust gases; the second one aims at reducing service life losses (= losses in the off-air of the boiler). Flue-gas caused corrosion, however, sets practical limits to the energy-saving reduction of the exhaust gas and boiler water temperatures. To be able to define this practical limit more exactly is the main goal of this project which is supported by NEFF and which is carried out in cooperation with the Institute for Energy Engineering of the ETHZ (Professor P. Suter). In addition to this, however, the author also head to find out about sill inexplained cases of corrosion in boilers which are being operated correctly, i.e. with comparably high boiler water and exhaust gas temperatures.

  6. On the design of residential condensing gas boilers

    Energy Technology Data Exchange (ETDEWEB)

    Naeslund, M.

    1997-02-01

    Two main topics are dealt with in this thesis. Firstly, the performance of condensing boilers with finned tube heat exchangers and premix burners is evaluated. Secondly, ways of avoiding condensate formation in the flue system are evaluated. In the first investigation, a transient heat transfer approach is used to predict performance of different boiler configurations connected to different heating systems. The smallest efficiency difference between heat loads and heating systems is obtained when the heat exchanger gives a small temperature difference between flue gases and return water, the heat transfer coefficient is low and the thermostat hysteresis is large. Taking into account heat exchanger size, the best boiler is one with higher heat transfer per unit area which only causes a small efficiency loss. The total heating cost at part load, including gas and electricity, has a maximum at the lowest simulated heat load. The heat supplied by the circulation heat pump is responsible for this. The second investigation evaluates methods of drying the flue gases. Reheating the flue gases in different ways and water removal in an adsorbent bed are evaluated. Reheating is tested in two specially designed boilers. The necessary reheating is calculated to approximately 100-150 deg C if an uninsulated masonry chimney is used. The tested boilers show that it is possible to design a proper boiler. The losses, stand-by and convective/radiative, must be kept at a minimum in order to obtain a high efficiency. 86 refs, 70 figs, 16 tabs

  7. Boiler tube corrosion characterization with a scanning thermal line

    Science.gov (United States)

    Cramer, K. Elliott; Jacobstein, A. Ronald; Reilly, Thomas L.

    2001-03-01

    Wall thinning due to corrosion in utility boiler waterwall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler waterwalls.

  8. Feasibility of recovery boiler in paper and pulp industry

    International Nuclear Information System (INIS)

    in this paper feasibility of recovery boiler in terms of economics and environmental impacts in studied. Recovery boilers are employed in the pulp and paper industry where the cooking agent is recovered by burning black liquor. Cooking agent is exhausted due to the absorption of lignin (a burnable component) in cooking agent in the process of straw cooking. The process of recovery boiler is to remove lignin by combustion from black liquor, and heat is produced during the combustion of lignin which is used to produce steam. Recovery boiler is economical as it is recovering valuable chemicals and steam is produced as a byproduct. Steam from recovery boiler is also used for concentrating weak black liquor to concentrated black liquor recovering 50% of the utility water being used at the plant. The regenerated water in the form of foul condensate is reused in the process. The recovery of hazardous chemicals also reduces load of environmental pollution. Which otherwise can pollute the water reservoirs, and regeneration of water makes it environmentally friendly plant. Construction and challenges in operation of recovery boiler such as smelt-water explosion are also discussed in this paper. (author)

  9. Technical and economic feasibility of utilizing apple pomace as a boiler feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Sargent, S.A.

    1983-01-01

    Apple pomace or presscake, was evaluated for suitability as a boiler feedstock for Michigan firms processing apple juice. Based upon the physical and chemical characteristics of pomace, handling/direct combustion systems were selected to conform with operating parameters typical of the industry. Fresh pomace flow rates of 29,030 and 88,998 kg/day (64,000 and 194,000 lb/day) were considered as representative of small and large processors, respectively, and the material was assumed to be dried to 15% moisture content (wet basis) prior to storage and combustion. Boilers utilizing pile-burning, fluidized-bed-combustion, and suspension-firing technologies were sized for each flow rate, resulting in energy production of 2930 and 8790 kW (10 and 30 million Btu/h), respectively. A life-cycle cost analysis was performed giving Average Annual Costs for the three handling/combustion system combinations (based on the Uniform Capital Recovery factor). An investment loan at 16% interest with a 5-year payback period was assumed. The break-even period for annual costs was calculated by anticipated savings incurred through reduction of fossil-fuel costs during a 5-month processing season. Large processors, producing more than 88,998 kg pomace/day, could economically convert to a suspension-fired system substituting for fuel oil, with break-even occurring after 4 months of operation of pomace per year. Small processors, producing less than 29,030 kg/day, could not currently convert to pomace combustion systems given these economic circumstances. A doubling of electrical-utility costs and changes in interest rates from 10 to 20% per year had only slight effects on the recovery of Average Annual Costs. Increases in fossil-fuel prices and the necessity to pay for pomace disposal reduced the cost-recovery period for all systems, making some systems feasible for small processors. 39 references, 13 figures, 10 tables.

  10. Conceptual Design of Oxygen-Based PC Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Andrew Seltzer; Zhen Fan

    2005-09-01

    Coal is presently the world's primary fuel for generating electrical power and, being more abundant and less expensive than oil or natural gas, is expected to continue its dominance into the future. Coal, however, is more carbon intensive than natural gas and oil and consequently coal-fired power plants are large point source emitters of carbon dioxide (CO{sub 2}). Since CO{sub 2} is a greenhouse gas, which may have an adverse impact on the world's climate/weather patterns, studies have been conducted to determine the feasibility and economic impact of capturing power plant CO{sub 2} emissions for pipeline transport to a sequestration/storage site. The stack gas that exhausts from a modern coal-fired power plant typically contains about 15% CO{sub 2} on a dry volume basis. Although there are numerous processes available for removing CO{sub 2} from gas streams, gas scrubbing with amine solvent is best suited for this application because of the large gas volumes and low CO{sub 2} concentrations involved. Unfortunately the energy required to regenerate the solvent for continued use as a capturing agent is large and imposes a severe energy penalty on the plant. In addition this ''back end'' or post combustion cleanup requires the addition of large vessels, which, in retrofit applications, are difficult to accommodate. As an alternative to post combustion scrubbing, Foster Wheeler (FW) has proposed that the combustion process be accomplished with oxygen rather than air. With all air nitrogen eliminated, a CO{sub 2}-water vapor rich flue gas will be generated. After condensation of the water vapor, a portion of the flue gas will be recirculated back to the boiler to control the combustion temperature and the balance of the CO{sub 2} will be processed for pipeline transport. This proposed oxygen-carbon dioxide (O{sub 2}/CO{sub 2}) combustion process eliminates the need for CO{sub 2} removal/separation and reduces the cost of supplying a CO

  11. Study on Prompt NOx Emission in Boilers

    Institute of Scientific and Technical Information of China (English)

    ZhongB.J.; RoslyakovP.V.

    1996-01-01

    Experimental and theoretical investigation of prompt nitrogen oxides emission in flame of different gaseous fuels were carried out with purpose of minimizing total NOx yield.The effect of the following factors was determined:air excess from 0.3 to 1.1,flame temperature,heating flame rate,fuel content,It was found that ,if air excess was less than 0.65,some prompt NOx converted to N2 in consequence of reacting with hydrocarbon radicals.

  12. Characteristics of wood chip fuel demand and supply in south-west Japan

    Energy Technology Data Exchange (ETDEWEB)

    Teraoka, Y.; Sato, M.; Ijichi, S. [Faculty of Agriculture, Kagoshima Univ., Kagoshima (Japan)

    2012-11-01

    Although fossil fuel has been still important energy source in Japan, business managers who examine to sift energy source from oil to bio-fuels would increase for reducing CO{sub 2} emission and high energy cost. It would be quite reasonable choice for Japanese people to use woody biomass for energy sources but woody biomass fuel market hasn't been expanded. One of the reasons is that the Japanese timber production, processing and distribution sectors haven't considered the wood fuel production as by-product. Therefore, this study investigated a potential wood chip boiler demand in south-west Japan through a questionnaire survey for industrial sectors. Second aim is to explain the importance of management information such as a quantity of chip fuel production or distribution and a moisture content of chips from the example cases of installed chip boiler facilities. Expected facilities that would introduce a chip boiler are a hotel, a large hospital, a liquor factory and an aquaculture pool. There will be an annual wood chip fuel demand of 0.756 million green-ton (6.0 PJ) in Kagoshima Prefecture. Problems in more chip boilers introduction are a stable fuel supply and fuel moisture control in addition to the reduction of an initial and operational running cost.

  13. UTILIZATION OF SECONDARY COMBUSTIBLE POWER RESOURCES FOR PRODUCTION OF MUNICIPAL AND HOUSEHOLD FUEL

    Directory of Open Access Journals (Sweden)

    N. I. Berezovsky

    2005-01-01

    Full Text Available The paper shows an advantage to utilize secondary power resources (lignin, wastes of fine coal with its dressing, sawdust in mixture with local types of fuel (peat in order to fulfill power supply purpose, namely: obtaining hot water in boilers of small capacity and obtaining household fuel.

  14. Superheater material test in Vaestervik municipal waste fired boiler with mobile probes; Prov av oeverhettarmaterial i Vaesterviks avfallspanna med mobila maetsonder

    Energy Technology Data Exchange (ETDEWEB)

    Roennquist, E.M. [Sydkraft Konsult AB (Sweden)

    1998-09-01

    The aim was to test material probes in a waste incineration boiler where they are subjected to a similar environment as a superheater and evaluate the tested material. The waste incineration boiler at Vaestervik is a 10 MW bubbling fluidized bed boiler. The boiler is fired with municipal waste mixed with some industrial waste. The probes were installed high up in the second draft. Two probes were operated at a constant temperature (467 and 527 deg C respectively) and one probe with a temperature gradient of 150 deg C. The testing time was about 1000 h. The boiler was operated intermittent, often with several shut downs per day. Meanwhile it was normally run with full capacity. The composition of the fuel and flue gas were measured. The Cl content in the corrosion environment of the waste incineration boiler is important. For the most attacked samples the metal loss was almost 3 mm/1000 h, which is considered as very high. The high metal loss may be partly explained by the many shut downs. The metal loss increases as the temperature is increased. This can be seen on all the probes. The probes with constant temperature show similar metal loss independent of sample position. It is possible to rank the materials in three groups. The highest metal loss was found for the ferritic steels 13CrMo44 and X20. The intermediate metal loss for the austenitic steels 3R12 and 3RE28. Also the Fe-Cr-Ni alloy Sanicro 28 show intermediate metal loss. The lowest metal loss was found for the nickel base alloys Alloy 625 and Sanicro 65 Figures and tables with text in English. 6 refs, 16 figs, 12 tabs, 55 appendixes

  15. Value analysis of district heating system with gas-fired peak load boiler in secondary network

    Institute of Scientific and Technical Information of China (English)

    郑雪晶; 穆振英

    2009-01-01

    In district heating(DH) system with gas-fired peak load regulating boiler in the secondary network,by prolonging run time of base load plants under rated condition,the mean energy efficiency could be increased. The fuels of the system,including coal and gas,would cause different environmental impacts. Meanwhile,the reliability of the heating networks would be changed because the peak load regulating boiler could work as a standby heat source. A model for assessment of heating system was established by value analysis to optimize this kind of system. Energy consumption,greenhouse gas emission,pollution emission and system reliability were selected as functional assessment indexes in the model. Weights of each function were determined by analytical hierarchy process (AHP) and experts consultation. Life cycle cost was used as the cost in the model. A real case as an example was discussed to obtain the optimal base load ratio. The result shows that the optimal base load ratio of the case is 0.77.

  16. A non-isothermal integrated model of coal-fired traveling grate boilers

    International Nuclear Information System (INIS)

    The aim of this study is to develop a mathematical model for coal combustion in traveling grate boilers. The model contains a 'bed-model' part and a 'furnace-model' part. Within the description of the 'bed-model', a non-isothermal particle model is proposed, in order to accommodate temperature gradients within combusting particles. The 'bed-model' is then coupled with the 'furnace-model' based on an integrated grid. To verify the model, an experimental fixed-bed furnace has been set up to simulate combustion in a real chain grate stoker. Concentrations of gas species at the bed surface have been measured. Predicted results are in reasonable agreement with experimental data. This has provided a basis for studying the effect of major parameters influencing boiler behavior, for optimizing combustion conditions. These factors have included the excess air ratio and particle diameter. The results show that there is an optimum excess air ratio required for optimized combustion and that smaller coal particle sizes (in the range of 0.02-0.04 m) enhance ignition and burnout properties of the fuel. It appears essential during operation to monitor and control excess air ratios and particle diameters carefully controlled.

  17. Fuel-Cell Power Systems Incorporating Mg-Based H2 Generators

    Science.gov (United States)

    Kindler, Andrew; Narayan, Sri R.

    2009-01-01

    Two hydrogen generators based on reactions involving magnesium and steam have been proposed as means for generating the fuel (hydrogen gas) for such fuel-cell power systems as those to be used in the drive systems of advanced motor vehicles. The hydrogen generators would make it unnecessary to rely on any of the hydrogen storage systems developed thus far that are, variously, too expensive, too heavy, too bulky, and/or too unsafe to be practical. The two proposed hydrogen generators are denoted basic and advanced, respectively. In the basic hydrogen generator (see figure), steam at a temperature greater than or equals 330 C would be fed into a reactor charged with magnesium, wherein hydrogen would be released in the exothermic reaction Mg + H2O yields MgO + H2. The steam would be made in a flash boiler. To initiate the reaction, the boiler could be heated electrically by energy borrowed from a storage battery that would be recharged during normal operation of the associated fuel-cell subsystem. Once the reaction was underway, heat from the reaction would be fed to the boiler. If the boiler were made an integral part of the hydrogen-generator reactor vessel, then the problem of transfer of heat from the reactor to the boiler would be greatly simplified. A pump would be used to feed water from a storage tank to the boiler.

  18. Steam generators and waste heat boilers for process and plant engineers

    CERN Document Server

    Ganapathy, V

    2014-01-01

    Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

  19. Clean heating with wood. An electrostatic separator reduces particulate matter emissions from biomass boilers; Sauber heizen mit Holz. Ein elektrostatischer Abscheider senkt die Feinstaub-Emissionen von Biomassekesseln

    Energy Technology Data Exchange (ETDEWEB)

    Meyer, Franz

    2016-08-01

    Despite considerable advances in firing technology, harmful particulate matter is produced when wood is combusted. Electrostatic precipitators, however, filter up to 90 per cent of particulate emissions from biomass boilers. These therefore enable wood burners to use a wider range of fuel and still meet the tightened requirements of Germany's 1st Ordinance on the Implementation of the Federal Immission Control Act. The major advantage: Both new and old heating plants can benefit from the new system.

  20. Nickel- and iron-based HVOF thermal spray coatings for high temperature corrosion protection in biomass-fired power plant boilers

    OpenAIRE

    Oksa, Maria

    2015-01-01

    Biomass burning for production of electricity and heat has been increasing due to legislation in Europe. Growing awareness of environmental problems has led to strict restrictions on greenhouse emissions in the energy sector, and increased demand for higher use of renewable energy sources and carbon-neutral fuels, such as biomass. There are over 1000 biomass boilers in Europe, and the number is increasing. These plants often face serious problems due to high temperature corrosion. Fouling and...

  1. Predictive modelling of boiler fouling. Final report.

    Energy Technology Data Exchange (ETDEWEB)

    Chatwani, A

    1990-12-31

    A spectral element method embodying Large Eddy Simulation based on Re- Normalization Group theory for simulating Sub Grid Scale viscosity was chosen for this work. This method is embodied in a computer code called NEKTON. NEKTON solves the unsteady, 2D or 3D,incompressible Navier Stokes equations by a spectral element method. The code was later extended to include the variable density and multiple reactive species effects at low Mach numbers, and to compute transport of large particles governed by inertia. Transport of small particles is computed by treating them as trace species. Code computations were performed for a number of test conditions typical of flow past a deep tube bank in a boiler. Results indicate qualitatively correct behavior. Predictions of deposition rates and deposit shape evolution also show correct qualitative behavior. These simulations are the first attempts to compute flow field results at realistic flow Reynolds numbers of the order of 10{sup 4}. Code validation was not done; comparison with experiment also could not be made as many phenomenological model parameters, e.g., sticking or erosion probabilities and their dependence on experimental conditions were not known. The predictions however demonstrate the capability to predict fouling from first principles. Further work is needed: use of large or massively parallel machine; code validation; parametric studies, etc.

  2. Discussion on the Design of a Biomass Boiler%论生物质锅炉的设计

    Institute of Scientific and Technical Information of China (English)

    雷贺爱

    2011-01-01

    The biomass straw boiler combined with domestic and foreign advanced technology of biomass fuel combustion is a new type of clean combustion technology, and unique internal circulating combustion method is used. It has inherited the boiling furnace principle, the combustion chamber is divided into a main bed and an auxiliary bed, and the materials in boiler form a cycle between the main bed and under beds by downside air supply in boiler. In addition, the high hot intensity bed material convolute flow in the main bed, and fuel has a strong dissemination effect, capable of quickly drying combustion of high water content and low calorific value fuel, maintain stable operation.%本生物质秸杆锅炉结合了国内外生物质燃料燃烧先进技术,采用独特的内循环燃烧方式,是一种新型的清洁燃烧技术。它继承了沸腾炉原理,并将燃烧室分成主床和副床,通过炉下送风的相互配合使炉内物料在主床与副床之间形成循环,另外,具有高热强度的床料在主床内进行回旋流动,对投入的燃料具有强烈的播散效果,能够迅速烘干燃烧各种含水量高的低热值燃料,保持稳定运行。

  3. Chemistry and radiation in oxy-fuel combustion

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

    2011-01-01

    -flame measurement data are available; the other is a conventional 609MW utility boiler which is assumed to be operating under oxy-fuel combustion condition with dry flue gas recycle. A new model for gaseous radiative properties is developed, validated, and then implemented in the CFD simulations. The CFD results...

  4. XAFS SPECTROSCOPY RESULTS FOR PM SAMPLES FROM RESIDUAL FUEL OIL

    Science.gov (United States)

    X-ray absorption fine structure (XAFS spectroscopy data were obtained from particulate samples produced by the combustion of residual fuel oil in a 732-kW fire-tube boiler at EPA's National Risk Management Research Laboratory in North Carolina. Residual oil flyash (ROFA) from fo...

  5. Quantification of fusion in ashes from solid fuel combustion

    DEFF Research Database (Denmark)

    Hansen, Lone Aslaug; Frandsen, Flemming; Dam-Johansen, Kim;

    1999-01-01

    The fusion of ashes produced during solid fuel combustion greatly affects the tendency of these ashes to cause operational problems in utility boilers. In this paper, a new and quantitative laboratory method for assessing the fusion of ashes based on simultaneous thermal analysis, STA, is described...

  6. Better environmental performance with high moisture content fuels

    Energy Technology Data Exchange (ETDEWEB)

    Hulkkonen, S.; Parvio, E. [IVO Power Engineering Ltd, Vantaa (Finland)

    1998-12-31

    Imatran Voima Oy (IVO) has developed a drying method for fuels with high moisture content fired in the fluidized bed boilers. The so-called bed mixing drying improves the thermal efficiency of a power plant while at the same time reducing emissions

  7. Combined incineration of industrial wastes with in-plant residues in fluidized-bed utility boilers--decision relevant factors.

    Science.gov (United States)

    Ragossnig, Arne M; Lorber, Karl E

    2005-10-01

    In Austria more than 50% of the high-calorific industrial residues and wastes generated are utilized for energy recovery in industrial utility boilers. This study investigated full-scale trials of combined incineration of in-plant residues with various industrial wastes. These trials were carried out in order to learn how the alternatively used fuel influences the incineration process itself as well as the quantity and quality of the various incineration products. The currently used fuel, which consisted of in-plant residues as well as externally acquired waste wood and the refuse-derived fuel (RDF) mixtures used during the full-scale trials are characterized in terms of material composition as well as chemical and physical parameters. An input-output mass balance for the incineration plant (two fluidized bed combustion units, 20 and 30 MW, respectively) has been established, based on the data collected during the full-scale incineration trials. Furthermore, pollutant concentrations in the off-gas as well as the solid incineration residue are reported. It is not only the pollutant content but also a variety of other internal as well as external factors that have to be considered if a company is to decide whether or not to thermally utilize specific waste types. Therefore a strengths and weaknesses profile for several types of waste and the specific industrial boiler is also presented. PMID:16273953

  8. Low temperature corrosion in bark fuelled, small boilers; Laagtemperaturkorrosion i barkeldade, mindre pannor

    Energy Technology Data Exchange (ETDEWEB)

    Lindau, Leif; Goldschmidt, Barbara [Sycon Energikonsult AB, Malmoe (Sweden)

    2002-04-01

    A number of small (3-12 MW), new biofuel boiler plants in South Sweden, and (at least) in Austria, have suffered a high (wastage of mm/yrs.) corrosion rate on the low temperature boiler side. This problem has been investigated with respect to its occurrence and its character by contacts with operators, by plant inspections, and by analysis of cold side deposits. The plants affected have low feed water temperatures (< 100 deg C ). The plants fire most types of Swedish biofuel: chips, bark, hog fuel, and 'GROT'(=twigs and tops). The results found give basis for a hypothesis that the corrosion results from the presence of an aqueous phase in the deposits, this phase being stabilized by dissolved salts having high solubility. It then follows that for each salt, there is a critical relative humidity (calculated from the flue gas water partial pressure and the cooling surface temperature as is common practice among boiler engineers) for both the presence of the aqueous phase and the corrosion. Some critical single salts, ZnC12 and CaC12 have been identified, and they give critical 'relative humidities' of 5% and 18% respectively. These figures are a lower bound. The corresponding figure, derived from the practical experience and the reported plant operational data, is between 20 and 30%. Corrosion tests have been carried out by exposing an air-cooled probe in the fluegases at a 12 MW boiler at Saevelundsverket in Alingsaas, and the material wastage at different temperatures has been measured with a profilometer. The high corrosion rates were reproduced in the tests for high relative humidities. The corrosion rate was small and not measurable (<0.1 mm/yr) for relative humidity < 22%. The work shows by means of indirect evidence that the corrosion critical components are ZnCl{sub 2} and possibly CaCl{sub 2} as well. The practical engineering design criterion derived from the work is that the relative humidity (calculated from the flue gas water partial

  9. Impacts and implementation of fuel moisture release and radiation properties in modelling of pulverized fuel combustion processes

    DEFF Research Database (Denmark)

    Yin, Chungen

    2015-01-01

    Pulverized fuels (PF) prepared and fired in utility boilers usually contain a certain amount of moisture, either free moisture or chemically bound moisture. In PF furnaces, radiation which is the principal mode of heat transfer consists of contribution from both gas and particle phase. This paper...

  10. Estimation of capability of changing the boilers TP-14A at Kumertau Termal Power Station to burning B3 grade coal from Verkhne-Sokursky deposit

    Science.gov (United States)

    Supranov, V. M.; Shtegman, A. V.; Fomenko, E. A.

    2016-04-01

    Currently, TP-14A boilers should be changed into burning off-design fuel: grade B3 coal of Verkhne-Sokursky deposit. Its share (by heat) in the fuel balance should be not less than 80%. A test burning of Verkhne-Sokursky coal was carried out, which showed that, in its present form, the boilers and dust-systems are not suitable to operate with this fuel, because their characteristics significantly differs from the project one. It is impossible to maintain the overheating temperature at the required level during operation on only coal; it is difficult to maintain the temperature behind the mills at the level of 200°C. The joint burning the coal with natural gas allows to solve these problems at operation of one or two mills. However, substantial fuel underburning, essential thermal maldistributions on the steam flows, and emissions of NO x above permissible values is observed. Based on the results of test burning and joint calculations of furnace, boiler, and dust-systems, ways to solve these problems were developed. For modeling the furnace process, the Fluent and Sigma Flame software were used. Adapted mathematical models of the boiler and dust-preparing systems were created using the Boiler Designer and Stoker software. It is necessary to reconstruct the boiler plants, which can perform in two stages. In the first stage, the existing burners are replaced by the burners with turning nozzles and two-stage burning is arranged, and the inertial separators and recirculation of the drying agent are installed on the mills. In the second stage, the change to concentric burning is carried out, the heating surface of radiation part of the steam superheater increases, and the preset included hammer part is installed at the mill. It is shown that a positive effect should be obtained already after the first stage of reconstruction. The second stage of reconstruction will require additional expenses, but its implementation will allow to a greater extent to eliminate the

  11. Monitoring of bunker fuel consumption

    Energy Technology Data Exchange (ETDEWEB)

    Faber, J.; Nelissen, D.; Smit, M.

    2013-03-15

    Monitoring of fuel consumption and greenhouse gas emissions from international shipping is currently under discussion at the EU level as well as at the IMO (International Maritime Organization). There are several approaches to monitoring, each with different characteristics. Based on a survey of the literature and information from equipment suppliers, this report analyses the four main methods for monitoring emissions: (1) Bunker delivery notes (i.e. a note provided by the bunker fuel supplier specifying, inter alia, the amount of fuel bunkered); (2) Tank sounding (i.e. systems for measuring the amount of fuel in the fuel tanks); (3) Fuel flow meters (i.e. systems for measuring the amount of fuel supplied to the engines, generators or boilers); and (4) Direct emissions monitoring (i.e. measuring the exhaust emissions in the stack). The report finds that bunker delivery notes and tank soundings have the lowest investment cost. However, unless tank sounding is automated, these systems have higher operational costs than fuel flow meters or direct emissions monitoring because manual readings have to be entered in monitoring systems. Fuel flow meters have the highest potential accuracy. Depending on the technology selected, their accuracy can be an order of magnitude better than the other systems, which typically have errors of a few percent. By providing real-time feed-back on fuel use or emissions, fuel flow meters and direct emissions monitoring provide ship operators with the means to train their crew to adopt fuel-efficient sailing methods and to optimise their maintenance and hull cleaning schedules. Except for bunker delivery notes, all systems allow for both time-based and route-based (or otherwise geographically delineated) systems.

  12. Fouling of the cooling surfaces in biofuel-fired fluidized bed boilers

    Energy Technology Data Exchange (ETDEWEB)

    Peltola, K.; Hiltunen, M.; Blomqvist, J.P.; Skrifvars, B.J.; Kurkela, J.; Latva-Somppi, J.; Kauppinen, E.I.

    1999-07-01

    Fluidized bed combustion has the capability of burning low-grade fuels effectively. These fuels include wood, wood wastes and agrobiofuels, as well as demolition wood and recycled fuels. However, biofuel combustion has occasionally suffered, e.g., from bed material sintering and fouling of superheaters and other cooling surfaces. These symptoms have restricted the wide utilization of new biofuels and energy fractions of material recycling. The fouling tendency of fuels is not dependent on their ash content only. More important factors are the composition of the ash formed in the combustion and the ash mineral reactions. The mechanisms of the deposit formation, origin of ash compounds and their vaporization were studied in cooperation with the Technical Research Centre of Finland (VTT) and Aebo Akademi University. Deposits on tube heat exchangers were collected by using a temperature controlled deposit probe. Short probe tests were used for studying the deposit at the initial state of formation. The formation mechanisms of ash particles and deposits were studied with measurements of fly ash particle size distribution by VTT. The impaction of partly molten particles is anticipated to cause drastic fouling. Aebo Akademi University studied the ash reactions with their novel ash predictor, where the elementary composition of the fuel ash was used for equilibrium calculations. The tests were carried out at a 66 MW{sub th} BFB boiler firing wood chips, bark and saw dust as the main fuels and co-firing green forest residue, chipboard and peat. Peat firing tests were carried out to find out the effect of silicate minerals in ash as well as the effect of sulfur on deposition.

  13. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Ming [Purdue University, West Lafayette, IN; Abdelaziz, Omar [ORNL; Yin, Hongxi [Southeast University, Nanjing, China

    2014-11-01

    Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

  14. Bioenergy in Germany. Facts and figures. Solid fuels, biofuels, biogas

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2012-04-11

    The brochure under consideration gives statistical information about the bioenergy in Germany: Renewable energies (bioenergy) and solid fuels. For example, the structure of the primary energy consumption in the year 2010, the energy supply from renewables, gross electricity generation, the total sales of renewables, growth in number of installed pellet boilers, wood fuel equivalent prices by energy value or biofuels in comparison with heating oil are presented.

  15. Analysis on Frequent Flameout of HG- 1025/18.2- YM6 Boiler

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Based on reason analyses for frequent flameout of HG-1025/18.2-YM6 boiler in a given power plant after coal quality variation, major factors such as unreasonable burner structure and inappropriate secondary air distribution were discussed in detail. A new mode of secondary air distribution was introduced to optimize the combustion performance, and a lower burner was retrofitted by increasing the relative distance between the primary air fuel rich-lean nozzles and reducing the size of waist air nozzles as well. As a result, the recirculating zone became more stable and the burner's combustion stability was improved.Practical operation shows that the modifications are so effective that the flameout problems caused by instable combustion never occur in operation.

  16. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Gandy, David W. [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Shingledecker, John P. [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2011-05-11

    Coal-fired power plants are a significant part of the nation's power generating capacity, currently accounting for more than 55% of the country's total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760°C (1400°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

  17. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  18. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Nsakala ya Nsakala; Gregory N. Liljedahl

    2003-05-15

    Given that fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this study, ALSTOM Power Inc. (ALSTOM) has investigated several coal fired power plant configurations designed to capture CO{sub 2} from effluent gas streams for use or sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB units results in significant Boiler Island cost savings. Additionally, ALSTOM has identified several advanced/novel plant configurations, which improve the efficiency and cost of the CO{sub 2} product cleanup and compression process. These advanced/novel concepts require long development efforts. An economic analysis indicates that the proposed oxygen-firing technology in circulating fluidized boilers could be developed and deployed economically in the near future in enhanced oil recovery (EOR) applications or enhanced gas recovery (EGR), such as coal bed methane recovery. ALSTOM received a Cooperative Agreement from the US

  19. Design and Experiments of Heat Pipe Boiler of Biomass Briquettes%生物质成型燃料热管锅炉设计与试验

    Institute of Scientific and Technical Information of China (English)

    范振山; 张彦; 杨波

    2014-01-01

    根据生物质成型燃料的元素分析、工业分析及其特性,采用热管作为换热设备,将热管技术与锅炉设计结合,设计了适合我国农村秸秆特点的生物质成型燃料热管锅炉。并按正、反平衡法进行了该锅炉热性能与环保指标试验,结果显示,生物质成型燃料热管锅炉热水温度、压力、热水量、效率等热性能指标达到或超过了设计要求,正、反平衡热效率分别为81.1%、80.39%。该锅炉所排烟气中烟尘、NOx、SO2、CO、CO2等污染物浓度达到锅炉大气污染物排放标准要求,环保效益好。该锅炉提高了设备效率与能源利用率,具有较好的市场前景。%Based on element analysis, industry analysis and combustion characteristics of biomass briquette fuel, using heat pipe as heat exchange equipment, combining heat pipe technology with boiler design, the heat pipe boiler of biomass bri-quette suitable for rural straw characteristics of China was designed. The thermal performance and environmental protection in-dex test of the heat pipe boiler of biomass briquette was studied with the positive and counter balance method. Results showed that the thermal performance parameters including hot water temperature, hot water pressure, hot water flow and ther-mal efficiency were met or exceeded the design requirements. The thermal efficiency of boiler direct heat balance test was 81.1%. The thermal efficiency of boiler indirect heat balance test was 80.39%. The contaminants including fume content, NOx, SO2, CO and CO2 in boiler flue gas were conformed with the national emission standard of air pollutants for boilers, which had good environmental benefits. The boiler could improve equipment efficiency and energy utilization, with good prospects of market.

  20. Cyclone Boiler Field Testing of Advanced Layered NOx Control Technology in Sioux Unit 1

    Energy Technology Data Exchange (ETDEWEB)

    Marc A. Cremer; Bradley R. Adams

    2006-06-30

    A four week testing program was completed during this project to assess the ability of the combination of deep staging, Rich Reagent Injection (RRI), and Selective Non-Catalytic Reduction (SNCR) to reduce NOx emissions below 0.15 lb/MBtu in a cyclone fired boiler. The host site for the tests was AmerenUE's Sioux Unit 1, a 500 MW cyclone fired boiler located near St. Louis, MO. Reaction Engineering International (REI) led the project team including AmerenUE, FuelTech Inc., and the Electric Power Research Institute (EPRI). This layered approach to NOx reduction is termed the Advanced Layered Technology Approach (ALTA). Installed RRI and SNCR port locations were guided by computational fluid dynamics (CFD) based modeling conducted by REI. During the parametric testing, NOx emissions of 0.12 lb/MBtu were achieved consistently from overfire air (OFA)-only baseline NOx emissions of 0.25 lb/MBtu or less, when firing the typical 80/20 fuel blend of Powder River Basin (PRB) and Illinois No.6 coals. From OFA-only baseline levels of 0.20 lb/MBtu, NOx emissions of 0.12 lb/MBtu were also achieved, but at significantly reduced urea flow rates. Under the deeply staged conditions that were tested, RRI performance was observed to degrade as higher blends of Illinois No.6 were used. NOx emissions achieved with ALTA while firing a 60/40 blend were approximately 0.15 lb/MBtu. NOx emissions while firing 100% Illinois No.6 were approximately 0.165 lb/MBtu. Based on the performance results of these tests, economics analyses of the application of ALTA to a nominal 500 MW cyclone unit show that the levelized cost to achieve 0.15 lb/MBtu is well below 75% of the cost of a state of the art SCR.

  1. Hygroscopic behaviour of aerosol particles emitted from biomass fired grate boilers

    Energy Technology Data Exchange (ETDEWEB)

    Rissler, Jenny; Swietlicki, Erik [Lund Univ. (Sweden). Div. of Nuclear Physics; Pagels, Joakim; Wierzbicka, Aneta; Bohgard, Mats [Lund Univ. (Sweden). Div. of Ergonomics and Aerosol Technology; Strand, Michael; Lillieblad, Lena; Sanati, Mehri [Vaexjoe Univ. (Sweden). Bioenergy Technology

    2005-02-01

    This study focuses on the hygroscopic properties of sub-micrometer aerosol particles emitted from two small-scale district heating combustion plants (1 and 1.5 MW) burning two types of biomass fuels (moist forest residue and pellets). The hygroscopic particle diameter growth was measured when taken from a dehydrated to a humidified state for particle diameters between 30-350 nm (dry size) using a Hygroscopic Tandem Differential Mobility Analyzer (H-TDMA). Particles of a certain dry size all showed similar hygroscopic growth and the average diameter growth at RH=90% for 110/100 nm particles was 1.68 in the 1 MW boiler, and 1.52 in the 1.5 MW boiler. These growth factors are considerably higher in comparison to other combustion aerosol particles such as diesel exhaust, and are the result of the efficient combustion and the high concentration of alkali species in the fuel. The observed water uptake could be explained using the Zdanovskii-Stokes-Robinson (ZSR) mixing rule and a chemical composition of only potassium salts, taken from an Ion Chromatography analysis of filter sample (KCl, K{sub 2}SO{sub 4}, and K{sub 2}CO{sub 3}). Agglomerated particles collapsed and became more spherical when initially exposed to a moderately high relative humidity. When diluting with hot particle-free air, the fractal-like structures remained intact until humidified in the HTDMA. A method is presented to by which to estimate the fractal dimension of the agglomerated combustion aerosol and correct the measured mobility diameter hygroscopic growth to the more useful property volume growth. The fractal dimension was estimated to be {approx}2.5.

  2. 76 FR 28662 - Industrial, Commercial, and Institutional Boilers and Process Heaters and Commercial and...

    Science.gov (United States)

    2011-05-18

    ... and Process Heaters and Commercial and Industrial Solid Waste Incineration Units AGENCY: Environmental... Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters'' and ``Standards...: Industrial, Commercial, and Institutional Boilers and Process Heaters'': Mr. Brian Shrager, Energy...

  3. Combustion and regulations. Impacts of new regulations on medium-power thermal equipment (boilers, engines, turbines, dryers and furnaces); Combustion et reglementation. Incidences des nouvelles reglementations sur les equipements thermiques de moyenne puissance (chaudieres, moteurs, turbines, secheurs et fours)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-12-31

    This conference is composed of 20 papers on the influence of French and European new pollution regulations on medium size thermal equipment such as boilers, engines, turbines, dryers and furnaces. It is discussed what is going to change with new regulations, how they will apply to existing plants, what will be the impact on future equipment costs. The evolution of energy suppliers and equipment manufacturers facing these new regulations is also examined: fuel substitution, improvements in turbines and engines with water injection and special chambers, diesel engine control, lean mixtures and electronic control for gas engines... Means for reducing SOx, NOx and ash emission levels in boilers are also examined

  4. 关于电站锅炉燃烧优化技术的研究%Research on Power Plant Boiler Combustion Optimization Technology

    Institute of Scientific and Technical Information of China (English)

    赵永强

    2013-01-01

    火力发电厂中向汽轮发电机组提供蒸汽的锅炉,主要包括锅炉本体和一些辅助设备。燃料在锅炉的炉膛中燃烧释放热能,经过金属壁面传热使锅炉中的水转化成具有一定压力和温度的过热蒸汽,随后把蒸汽送入汽轮机,由汽轮驱动进行发电。燃烧优化技术能够有效提高锅炉燃烧的效率并减少污染。本文重点分析了电站锅炉燃烧优化技术。%Coal-fired power plant provides steam to steam turbine unit; it mainly includes boiler body and some auxiliary equipment. Fuel burns and release heat in the furnace of the boiler, metal wall transfer heat and convert the water into a certain pressure and temperature of superheated steam, and then enter into the steam turbine, drive steam turbine to generate electricity. Combustion optimization technology can effectively improve the efficiency of the boiler combustion and reduce pollution. This paper analyzes the power plant boiler combustion optimization techniques.

  5. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  6. The heat exchanger of small pellet boiler for phytomass

    Science.gov (United States)

    Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

    2014-08-01

    Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

  7. Numerical simulation based cold tests for a tangentially fired boiler

    Institute of Scientific and Technical Information of China (English)

    XIANG Yuhua; ZHANG Jiayuan; ZHANG Xiaohui

    2012-01-01

    Such problems as flameout and serious slagging frequently occurred in a 170 t/h tangentially fired boiler burning inferior coals and with low load.Thus,cold tests were carried out to comprehensively investigate the performance of each air tube and the size and position of the tangential circle.Therefore,the cause and area of slagging in furnace can be determined.Thus,by numerical simulation on combustion,the optimal operation parameters for the boiler burning different coals under various loads conditions can be provided.The actual application showed that,the boiler fed with present coal can be long-term operated stably at 60% load,and its heat efficiency was up to 91%.Moreover,the abnormal flameout no longer occurred,and the slagging was alleviated a lot.

  8. Heat flux distribution on circulating fluidized bed boiler water wall

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The future of circulating fluidized bed (CFB)combustion technology is in raising the steam parameters to supercritical levels.Understanding the heat flux distribution on the water wall is one of the most important issues in the design and operation of supercritical pressure CFB boilers.In the present paper,the finite element analysis (FEA) method is adopted to predict the heat transfer coefficient as well as the heat flux of the membrane wall and the results are validated by direct measurement of the temperature around the tube.Studies on the horizontal heat flux distribution were conducted in three CFB boilers with different furnace size,tube dimension and water temperature.The results are useful in supercritical pressure CFB boiler design.

  9. Selecting the right material for recovery boiler superheaters

    Energy Technology Data Exchange (ETDEWEB)

    Vakkilainen, E. K. (Lappeenranta Univ. of Technology (Finland)); Pohjanne, P. (VTT Technical Research Centre of Finland, Espoo (Finland))

    2010-05-15

    The aim of this paper is to examine the selection of superheater materials for recovery boilers. Fireside wastage in recovery boilers is mainly caused by formation of corrosive deposits, typically with aggressive molten alkali phases. Fireside corrosion can also be caused by gaseous components and is then usually associated with a reducing atmosphere. This active oxidation can affect superheater tubes even at temperatures lower than the first melting temperature. There is a wide array of available superheater materials to choose from and a few newer materials to be considered. The operating conditions and deposit properties must be looked at when material selection is done. The material choice has a significant effect to the cost of the recovery boiler, as the selection of the final superheater material can change the price by a factor of 10. (orig.)

  10. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Bob Hurt; Eric Eddings

    2001-01-31

    This is the second Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The focus of our efforts during the last three months have been on: (1) Completion of a long term field test for Rich Reagent Injection (RRI) at the Conectiv BL England Station Unit No.1, a 130 MW Cyclone fired boiler; (2) Extending our Computational Fluid Dynamics (CFD) based NOx model to accommodate the chemistry for RRI in PC fired boilers; (3) Design improvements and calibration tests of the corrosion probe; and (4) Investigations on ammonia adsorption mechanisms and removal processes for Fly Ash.

  11. Application of digital holography to circle flow bed boiler measurement

    Institute of Scientific and Technical Information of China (English)

    PU Shiliang; Denis Lebrun; WANG Qinghui; CEN Kefa; REN Kuanfang

    2007-01-01

    The spatial distribution of particles in the boiler is very important in the study on the circle flow bed boiler (CFB). Digital in-line holography technique was applied to obtain the spatial and diameter distribution of the particles inside the boiler. A HE-NE laser was used to illuminate the particles inside the CFB through two glass windows and the in-line diffraction pattern was recorded by a CCD camera. The diffraction can be interpreted as a convolution between a family of wavelet functions and the object function. So the three-dimensional (3D) images of the particles in the two-phase flow were reconstructed by the convolution between diffraction pattern and wavelet functions. The particle diameters and 3D coordinates were calculated from the reconstructed 3D images by a series of image-processing methods, followed by a discussion of the experimental results.

  12. Numerical investigation of ash deposition in straw-fired boilers

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen

    accumulation rates encountered during straw combustion in grate-fired boilers. The sub-models have been based on information about the combustion and deposition properties of straw gathered from the literature and combined into a single Computational Fluid Dynamics (CFD) based analysis tool which can aid...... in the design phase of straw-fired boilers. Some of the primary model outputs include improved heat transfer rate predictions and detailed information about local deposit formation rates. This information is essential when boiler availability and efficiency is to be estimated. A stand-alone program has been...... developed to predict the combustion processes on the grate and the release rate of KCl vapor. These outputs form the boundary conditions for the CFD analysis. The bed model has been validated through comparison with experimental data obtained during batch combustion of straw. It was found that the heat...

  13. Tests of a TGM-96 boiler unit at higher than rated load

    Science.gov (United States)

    Kholshchev, V. V.

    2011-09-01

    Results of boiler tests are presented that were carried out at boiler loads up to 1.1 of its rated value, during which the steam superheater's temperature operating conditions were checked, and the parameters characterizing the quality of steam, feedwater, and boiler water were determined. Figures characterizing the longevity of steam superheater tubes are presented that were calculated taking into account the boiler operating mode with a higher-than-nominal load.

  14. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS; TOPICAL

    International Nuclear Information System (INIS)

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems

  15. Boiler Tube Corrosion Characterization with a Scanning Thermal Line

    Science.gov (United States)

    Cramer, K. Elliott; Jacobstein, Ronald; Reilly, Thomas

    2001-01-01

    Wall thinning due to corrosion in utility boiler water wall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler water walls. A theoretical basis for the technique will be presented to establish the quantitative nature of the technique. Further, a dynamic calibration system will be presented for the technique that allows the extraction of thickness information from the temperature data. Additionally, the results of the application of this technology to actual water wall

  16. 46 CFR 97.30-1 - Repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Repairs to boilers and pressure vessels. 97.30-1 Section... VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 97.30-1 Repairs to boilers and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the chief...

  17. 46 CFR 196.30-1 - Repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Repairs to boilers and pressure vessels. 196.30-1... VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 196.30-1 Repairs to boilers and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the Chief...

  18. 46 CFR 167.25-1 - Boilers, pressure vessels, piping and appurtenances.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Boilers, pressure vessels, piping and appurtenances. 167... SCHOOLS PUBLIC NAUTICAL SCHOOL SHIPS Marine Engineering § 167.25-1 Boilers, pressure vessels, piping and... the following standards for boilers, pressure vessels, piping and appurtenances: (1)...

  19. 46 CFR 167.25-5 - Inspection of boilers, pressure vessels, piping and appurtenances.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Inspection of boilers, pressure vessels, piping and...) NAUTICAL SCHOOLS PUBLIC NAUTICAL SCHOOL SHIPS Marine Engineering § 167.25-5 Inspection of boilers, pressure vessels, piping and appurtenances. The inspection of boilers, pressure vessels, piping and...

  20. 46 CFR 50.05-5 - Existing boilers, pressure vessels or piping systems.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Existing boilers, pressure vessels or piping systems. 50... ENGINEERING GENERAL PROVISIONS Application § 50.05-5 Existing boilers, pressure vessels or piping systems. (a) Whenever doubt exists as to the safety of an existing boiler, pressure vessel, or piping system, the...

  1. 46 CFR 109.421 - Report of repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Report of repairs to boilers and pressure vessels. 109... Report of repairs to boilers and pressure vessels. Before making repairs, except normal repairs and maintenance such as replacement of valves or pressure seals, to boilers or unfired pressure vessels...

  2. Aspects of new material application for boilers construction; Aspekty wdrazania nowych materialow w budowie kotlow

    Energy Technology Data Exchange (ETDEWEB)

    Czerniawski, R. [RAFAKO S.A., Raciborz (Poland)

    1996-12-31

    Review of steel types commonly used for energetic boilers construction has been done. The worldwide trends in new materials application for improvement of boilers quality have been discussed. The mechanical properties of boiler construction steels have been shown and compared. 3 refs, 5 figs, 1 tab.

  3. PENCEGAHAN KOROSI DENGAN BOILER WATER TREATMENT (BWT PADA KETEL UAP KAPAL.

    Directory of Open Access Journals (Sweden)

    Suleman Suleman

    2012-03-01

    Full Text Available This paper explained about a using of Boiler Water Treatment (BWT as corrosion protection for boiler on ship. BWT used as addition on boiler water, which used destilat water. As experiment results, BWT used on destilat water and destilat - seawater mixed given not koagulan patch on. The simulation given not satisfied results, caused by good not equipment.

  4. 46 CFR 62.35-20 - Oil-fired main boilers.

    Science.gov (United States)

    2010-10-01

    .... Automatic feedwater control subsystems must sense, at a minimum, boiler water level and steam flow. (c... conditions; and (2) Stable boiler steam pressure and outlet temperatures under steady state and transient... 46 Shipping 2 2010-10-01 2010-10-01 false Oil-fired main boilers. 62.35-20 Section...

  5. 40 CFR 76.6 - NOX emission limitations for Group 2 boilers.

    Science.gov (United States)

    2010-07-01

    ... boilers with a Maximum Continuous Steam Flow at 100% of Load of greater than 1060, in thousands of lb/hr... bottom boilers, with a Maximum Continuous Steam Flow at 100% of Load of greater than 450, in thousands of... boilers. 76.6 Section 76.6 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED)...

  6. 46 CFR 196.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Examination of boilers and machinery. 196.15-15 Section... VESSELS OPERATIONS Test, Drills, and Inspections § 196.15-15 Examination of boilers and machinery. (a) It shall be the duty of the chief engineer when he assumes charge of the boilers and machinery of a...

  7. 46 CFR 97.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Examination of boilers and machinery. 97.15-15 Section... VESSELS OPERATIONS Tests, Drills, and Inspections § 97.15-15 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel...

  8. 46 CFR 78.17-30 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Examination of boilers and machinery. 78.17-30 Section... OPERATIONS Tests, Drills, and Inspections § 78.17-30 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel to...

  9. 46 CFR 32.35-1 - Boilers and machinery-TB/ALL.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Boilers and machinery-TB/ALL. 32.35-1 Section 32.35-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS SPECIAL EQUIPMENT, MACHINERY, AND HULL REQUIREMENTS Main and Auxiliary Machinery § 32.35-1 Boilers and machinery—TB/ALL. Boilers, main and...

  10. Device for cleaning regenerative air heaters of a boiler unit

    Energy Technology Data Exchange (ETDEWEB)

    Guzenko, S.I.; Buyevich, V.V.

    1982-01-01

    The device contains injection supersonic nozzles to which live steam of high pressure from the boiler SH is supplied through the reducer. An additional steam heater is connected to the plan arranged in the convective gas line of the boiler. In this case the heat exchanger of steam is heated to temperature excluding its condensation and precipitation of dew of sulfuric acid during injection of the RAH. The use of the proposed device improves the quality of cleaning and makes it possible to abandon stopping of the RAH for stopover water flushing.

  11. Modelling of a one pass smoke tube boiler

    DEFF Research Database (Denmark)

    Karstensen, Claus M. S.; Sørensen, Kim

    2004-01-01

    A nonlinear state-space model with five states describing a one pass smoke tube boiler has been formulated. By means of mass- and energy-balance the model describes the dynamics of the Furnace, the Convection Zone and the Water/Steam Part and the three sub models are merged into an overall model....... The model is further linearized for use in a linear control design. The simulations have been carried out by means of MATLAB/SIMULINK and the models have been verified with measurements from a full scale boiler plant. Parameters in the model that are difficult to calculate have been estimated and the method...

  12. CFD Studies on Multi Lead Rifled [MLR] Boiler Tubes

    Directory of Open Access Journals (Sweden)

    Dr T C Mohankumar

    2013-09-01

    Full Text Available This paper reports the merits of multi lead rifled [MLR] tubes in vertical water tube boiler using CFD tool. Heat transfer enhancement of MLR tubes was mainly taken in to consideration. Performance of multi lead rifled tube was studied by varying its influencing geometrical parameter like number of rifling, height of rifling, length of pitch of rifling for a particular length. The heat transfer analysis was done at operating conditions of an actual coal fired water tube boiler situated at Apollo Tyres LTD, Chalakudy, India for saturated process steam production. The results showed that the heat transfer increased when compared with existing inner plane wall water tubes.

  13. Comparison between the American and German code for power boilers

    International Nuclear Information System (INIS)

    Both are homogeneous and integral systems which describe the requirements for design, manufacturing and recurrent inspections of steam boilers. Both are internationally recognised but are of course, geared to different industrial developments and policies of their countries of origin. In the case of design requirements for boiler drums TRD demands 40% less minimum wall thickness than the ASME code. With this difference in wall thickness the same level of safety, however can only be achieved if all the differences of the two regulations are considered and applied down to the very last detail. (orig.)

  14. A METHOD FOR EXERGY ANALYSIS OF SUGARCANE BAGASSE BOILERS

    Directory of Open Access Journals (Sweden)

    CORTEZ L.A.B.

    1998-01-01

    Full Text Available This work presents a method to conduct a thermodynamic analysis of sugarcane bagasse boilers. The method is based on the standard and actual reactions which allows the calculation of the enthalpies of each process subequation and the exergies of each of the main flowrates participating in the combustion. The method is presented using an example with real data from a sugarcane bagasse boiler. A summary of the results obtained is also presented together based on the 1st Law of Thermodynamics analysis, the exergetic efficiencies, and the irreversibility rates. The method presented is very rigorous with respect to data consistency, particularly for the flue gas composition.

  15. Exergy Analysis of Boiler In cogeneration Thermal Power Plant

    Directory of Open Access Journals (Sweden)

    Sarang j gulhane

    2013-10-01

    Full Text Available – Effective energy utilization and its management for minimizing irreversibility has made human to look for efficient energy consumption & conversion. Based on several research activity and local power plant experience some key observation has made and is presented in this paper The aim of this paper is to be find out amount and source of irreversibilities gererated in boiler of 35 TPH boiler in 6 MW captive power plant so that any process in the system that having largest energy destruction can be identified that help designer to re design the system components

  16. Decision-maker's guide to wood fuel for small industrial energy users. Final report. [Includes glossary

    Energy Technology Data Exchange (ETDEWEB)

    Levi, M. P.; O& #x27; Grady, M. J.

    1980-02-01

    The technology and economics of various wood energy systems available to the small industrial and commercial energy user are considered. This book is designed to help a plant manager, engineer, or others in a decision-making role to become more familiar with wood fuel systems and make informed decisions about switching to wood as a fuel. The following subjects are discussed: wood combustion, pelletized wood, fuel storage, fuel handling and preparation, combustion equipment, retrofitting fossil-fueled boilers, cogeneration, pollution abatement, and economic considerations of wood fuel use. (MHR)

  17. Desulphurization in peat-fired circulating and bubbling fluidized bed boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kouvo, P. [Imatran Voima Oy, Vantaa (Finland); Salmenoja, K. [Kvaerner Pulping Oy, Tampere (Finland)

    1997-12-31

    The new emission limit values for large combustion plants are under consideration both at the EU level and in Finland. Peat and wood are the only indigenous fuels of Finland. In 1995 appr. 8 % of electricity was produced with peat. The lower heating value of peat is around 10 MJ/kg. The moisture content varies between 35-55 % and sulphur content in dry solids between 0.15-0.35 %. The total peat power capacity of Finland in 1995 was 1400 MW. Because there was not enough information available about the desulphurization of the flue gases from peat-fired fluidized bed boilers, a group of Finnish companies and Ministry of Trade and Industry decided to carry out the full-scale desulphurisation study. In the project the desulphurization with limestone injection into the furnace of two types of peat-fired boilers were studied. The goal of the project was to investigate: what the technically and economically feasible emission level is by limestone injection in the fluidized bed combustion; how the limestone injection affects the other flue gas emissions and the fouling of the boiler and, what the economy of desulphurisation is. The tests were carried out at Kokkola and Kemi power plants in Finland. At Kokkola (108 MW{sub f}) circulating fluidized bed boiler, the emission limit of 200 mg/m{sup 3}n was leached at a Ca/S-molar ratio of appr. 10, with limestone containing 92 % of calcium carbonate, CaCO{sub 3}. At Kemi (267 MW{sub f}) bubbling fluidized bed boiler, the emission limit of 280 mg/m{sup 3}n with limestone containing appr. 95 % of CaCO{sub 3} was reached at a Ca/S-molar ratio of appr. 7.0. Emissions of NO{sub x}, N{sub 2}O, NH{sub 3} and dust after the ESP were not elevated due to the limestone feed. At the Kokkola power plant the NO{sub x} emissions varied from 300 to 400 mg/m{sup 3}n, and, at the Kemi power station the NO{sub x} emissions were around 200 mg/m{sup 3}n. The fouling of the Kemi boiler was found to be significant in the scheduled outage after the test

  18. Flash pyrolysis fuel oil: BIO-POK

    Energy Technology Data Exchange (ETDEWEB)

    Gust, S. [Neste Oy, Porvoo (Finland)

    1995-12-31

    Flash pyrolysis oil from Ensyn Tech., Canada and Union Fenosa, Spain was combusted with simple pressure atomisation equipment commonly used with light fuel oils in intermediate size (0.1-1 MW) boilers. With a number of modifications to the combustion system, carbon monoxide (CO) and nitrous oxide (NO{sub x}) could be reduced to acceptable levels: CO < 30 ppm and NO{sub x} < 140 ppm. Particulate emissions which were initially very high (Bacharach 4-5) were reduced (Bach. 2-3) by system changes but are still higher than from light fuel oil (Bach. <1). The modifications to the combustion system were: acid resistant progressive cavity pump, higher oil preheat temperature and higher oil pressure than for light fuel oils, refractory section between burner and boiler warmed up to at least 800 deg C. In addition, it was necessary to store pyrolysis oil samples under inert conditions to prevent oxidation and to rinse nozzles with alcohol after shutdown to prevent coking. The complexity and cost of these system modifications are considered to be too great for current grades of flash pyrolysis oil to be sold as a light fuel oil replacement. Improvements to fuel quality will be necessary. The main improvements are lowering of viscosity and improving of stability

  19. Closed-loop biomass co-firing in a laboratory reactor and in a full-scale boiler.

    Energy Technology Data Exchange (ETDEWEB)

    Jenkins, Bryan M. (University of California, Davis, CA); Williams, Robert B. (University of California, Davis, CA); Turn, Scott Q. (Hawaii Natural Energy Institute.); Jakeway, Lee A. (Hawaiian Commercial & Sugar Company); Blevins, Linda Gail

    2004-05-01

    Co-firing tests were conducted in a pilot-scale reactor at Sandia National Laboratories and in a boiler at the Hawaiian Commercial & Sugar factory at Puunene, Hawaii. Combustion tests were performed in the Sandia Multi-Fuel Combustor using Australian coal, whole fiber cane including tops and leaves processed at three different levels (milled only, milled and leached, and milled followed by leaching and subsequent milling), and fiber cane stripped of its tops and leaves and heavily processed through subsequent milling, leaching, and milling cycles. Testing was performed for pure fuels and for biomass co-firing with the coal at levels of 30% and 70% by mass. The laboratory tests revealed the following information: (1) The biomass fuels convert their native nitrogen into NO more efficiently than coal because of higher volatile content and more reactive nitrogen complexes. (2) Adding coal to whole fiber cane to reduce its tendency to form deposits should not adversely affect NO emissions. ( 3 ) Stripped cane does not offer a NO advantage over whole cane when co-fired with coal. During the field test, Sandia measured 0 2 , C02, CO, SO2, and NO concentrations in the stack and gas velocities near the superheater. Gas concentrations and velocities fluctuated more during biomass co-firing than during coal combustion. The mean 0 2 concentration was lower and the mean C02 concentration was higher during biomass co-firing than during coal combustion. When normalized to a constant exhaust 0 2 concentration, mean CO concentration was higher and mean NO concentration was lower for biomass co-firing than for coal. The SO2 concentration tracked the use of Bunker C fuel oil. When normalized by the amount of boiler energy input, the amounts of NO and SO2 formed were lower during biomass co-firing than during coal combustion. The difference between NOx trends in the lab and in the field are most likely a result of less effective heat and mass transfer in the boiler. Particles were

  20. Wood burning stoves and small boilers - particle emissions and reduction initiatives; Braendeovne og smae kedler - partikelemissioner og reduktionstiltag

    Energy Technology Data Exchange (ETDEWEB)

    Illerup, J.B.; Capral Henriksen, T.; Lundhede, T. [Danmarks Miljoeundersoegelser, Aarhus Universitet, Aarhus (Denmark); Breugel, C. van; Zoellner Jensen, N. [Miljoestyrelsen, Copenhagen (Denmark)

    2007-06-15

    Pollution from burning wood in private households, and the environmental and health consequences of this is determined in practice by a complicated interaction between a number of factors, including firing habits, fuel, type of stove/boiler, chimney and location of the chimney in relation to the surroundings. This report maps out the technologies used today for burning wood in private households, how these technologies contribute to particle emissions and which technologies may potentially reduce emissions of particles from burning wood in households in Denmark. Moreover, the possible emissions reductions and the financial costs incurred by consumers from different initiatives have been estimated. This report does not deal with possible initiatives for improvement of firing habits, fuel quality and chimneys. (au)

  1. Review of conditions for reliable boiler operation; Bedingungen fuer einen zuverlaessigen Kesselbetrieb

    Energy Technology Data Exchange (ETDEWEB)

    Stodola, J.

    1999-08-01

    This paper discusses fundamentals of corrosion protection in boilers, different boiler water treatments used by the utility industry to achieve this objective as well as limitations boiler designs may impose on long term boiler performance. The purpose there is to determine whether chemists have the ability to guarantee reliable and problem free operation of any boiler. (orig.) [German] Dieser Artikel diskutiert die Grundlagen des Korrosionsschutzes in Kesseln, die verschiedenen von den Kraftwerken angewandten Kesselwasser-Fahrweisen und die Auswirkung der Kesselauslegung auf das langfristige Kesselverhalten. Es wird ueberlegt, ob Chemiker einen zuverlaessigen und problemfreien Betrieb eines jeden Kessels garantieren koennen. (orig.)

  2. Effect of Water Quality on the Performance of Boiler in Nigerian Petroleum Industry

    Directory of Open Access Journals (Sweden)

    J. O. ODIGURE

    2005-06-01

    Full Text Available This work investigates quality of water used in boilers of Refinery Company in Nigeria. The results shows that the quality of water fed to boilers are off specification. Low water quality used in boilers led to frequent failure of the boilers as a result of tube rupture. This has resulted into low capacity utilization and loss of processing fees. The poor performance of the boiler feed treatment plant is attributable to the deplorable condition of water intake plant, raw water treatment, demineralization plant, change in raw water quality and non-functioning of the polisher unit.

  3. Straw pellets as fuel in biomass combustion units

    Energy Technology Data Exchange (ETDEWEB)

    Andreasen, P.; Larsen, M.G. [Danish Technological Inst., Aarhus (Denmark)

    1996-12-31

    In order to estimate the suitability of straw pellets as fuel in small combustion units, the Danish Technological Institute accomplished a project including a number of combustion tests in the energy laboratory. The project was part of the effort to reduce the use of fuel oil. The aim of the project was primarily to test straw pellets in small combustion units, including the following: ash/slag conditions when burning straw pellets; emission conditions; other operational consequences; and necessary work performance when using straw pellets. Five types of straw and wood pellets made with different binders and antislag agents were tested as fuel in five different types of boilers in test firings at 50% and 100% nominal boiler output.

  4. A risk approach to the management of boiler tube thinning

    International Nuclear Information System (INIS)

    A large set of industrial thickness inspection data covering four boiler units of a power station over a period of five years was made available to the authors. The measurements were made in regions of the boiler where corrosion/erosion was the major cause of failure of the boiler tubes. There were over 40,000 separately measured data points in the data and all were collected with some care and expense. In the development of maintenance strategies for equipment, this type of data is typical of the data that must be collected and assessed. This data thus represents an opportunity to evaluate the ability to generate a useful risk approach to the management of the tubing. An important example of a risk-based approach is the American Petroleum Institute (API) Risk Based Inspection ('RBI'), API 581. A variety of problems were encountered applying this to boiler tubes. The problems include irrelevant API 581 corrosion rate tables, lack of information on how to analyse inspection data, difficulty of dealing with multiple inspection categories and lack of suitable direction for programming inspection intervals

  5. Constrained control of a once-through boiler with recirculation

    DEFF Research Database (Denmark)

    Trangbæk, K

    2008-01-01

    There is an increasing need to operate power plants at low load for longer periods of time. When a once-through boiler operates at a sufficiently low load, recirculation is introduced, significantly altering the control structure. This paper illustrates the possibilities for using constrained con...

  6. Modelling of Boiler Heating Surfaces and Evaporator Circuits

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2002-01-01

    Dynamic models for simulating boiler performance have been developed. Models for the ue gas side and for the evaporator circuit have been developed for the purpose of determining material temperatures and heat transfer from the ue gas side to the water-/steam side in order to simulate...

  7. Modelling of boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2002-01-01

    Dynamic models for simulating boiler performance have been developed. Models for the flue gas side and for the evaporator circuit have been developed for the purpose of determining material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate...

  8. Operator's Manual, Boiler Room Operations and Maintenance. Supplement A, Air Pollution Training Institute Self-Instructional Course SI-466.

    Science.gov (United States)

    Environmental Protection Agency, Research Triangle Park, NC. Air Pollution Training Inst.

    This Operator's Manual is a supplement to a self-instructional course prepared for the United States Environmental Protection Agency. This publication is the Boiler Room Handbook for operating and maintaining the boiler and the boiler room. As the student completes this handbook, he is putting together a manual for running his own boiler. The…

  9. 46 CFR 52.01-2 - Adoption of section I of the ASME Boiler and Pressure Vessel Code.

    Science.gov (United States)

    2010-10-01

    ... and Pressure Vessel Code. (a) Main power boilers and auxiliary boilers shall be designed, constructed, inspected, tested, and stamped in accordance with section I of the ASME Boiler and Pressure Vessel Code... this part. The provisions in the appendix to section I of the ASME Boiler and Pressure Vessel Code...

  10. 46 CFR 53.01-3 - Adoption of section IV of the ASME Boiler and Pressure Vessel Code.

    Science.gov (United States)

    2010-10-01

    ... Boiler and Pressure Vessel Code. (a) Heating boilers shall be designed, constructed, inspected, tested, and stamped in accordance with section IV of the ASME Boiler and Pressure Vessel Code (incorporated by... provisions in the appendices to section IV of the ASME Boiler and Pressure Vessel Code are adopted and...

  11. Reprint of “Experiences in sulphur capture in a 30 MWth Circulating Fluidized Bed boiler under oxy-combustion conditions”

    International Nuclear Information System (INIS)

    CO2 and SO2 from fossil fuel combustion are contributors to greenhouse effect and acid rain respectively. Oxy-combustion technology produces a highly concentrated CO2 stream almost ready for capture. Circulating Fluidized Bed (CFB) boiler technology allows in-situ injection of calcium-based sorbents for efficient SO2 capture. CIUDEN's 30 MWth CFB boiler, supplied by Foster Wheeler and located at the Technology Development Centre for CO2 Capture and Transport (es.CO2) in Spain, is the first of its kind for executing test runs at large pilot scale under both air-combustion and oxy-combustion conditions. In this work, SO2 emissions under different scenarios have been evaluated. Variables such as limestone composition, Ca/S molar ratio and bed temperature among others have been considered along different test runs in both air-combustion and oxy-combustion conditions to analyse its influence on SO2 abatement. Fly and bottom ash, together with flue gas analysis have been carried-out. Desulphurization performance tests results are presented. - Highlights: • Sulphur capture efficiency (%) was higher in oxy-combustion compared to air-combustion in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. • For a Ca/S molar ratio higher than 2.6 there was barely any improvement on sulphur capture efficiency for both air-combustion and oxy-combustion conditions in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. • Optimum temperature for sulphur capture at a fixed Ca/S molar ratio is around 880–890 °C under oxy-combustion conditions and for anthracite coal with limestone as sorbent in a 30 MW thermal CFB boiler

  12. Combustion and fuel characterization of coal-water fuels

    Energy Technology Data Exchange (ETDEWEB)

    1989-07-01

    Pittsburgh Energy Technology Center (PETC) of the Department of Energy initiated a comprehensive effort in 1982 to develop the necessary performance and cost data and to assess the commercial viability of coal water fuels (CWFs) as applied to representative utility and industrial units. The effort comprised six tasks beginning with coal resource evaluation and culminating in the assessment of the technical and economic consequences of switching representative commercial units from oil to state-of-the-art CWF firing. Extensive bench, pilot and commercial-scale tests were performed to develop necessary CWF combustion and fireside performance data for the subsequent boiler performance analyses and retrofit cost estimates. This report (Volume 2) provides a review of the fuel selection and procurement activities. Included is a discussion on coal washability, transport of the slurry, and characterization. 20 figs., 26 tabs.

  13. Additive for reducing operational problems in waste fired grate boilers; Additiv foer att minska driftproblem vid rostfoerbraenning av avfall

    Energy Technology Data Exchange (ETDEWEB)

    Gyllenhammar, Marianne; Herstad Svaerd, Solvie; Davidsson, Kent; Hermansson, Sven; Liske, Jesper; Larsson, Erik; Jonsson, Torbjoern; Zhao, Dongmei

    2013-09-01

    The combustion of waste implies a risk for deposits and corrosion in different parts of the combustion facility. In recent years, research and tests have been performed in order to find ways to mitigate these problems in waste-fired plants. Most waste-fired plants in Sweden are grates whereas most of the research has been carried out in fluidized bed plants. The purpose of this project is to examine whether co-firing of sewage sludge and waste can reduce deposition and corrosion also in grate-fired boilers as has been shown in fludised beds. The objective is to determine the deposit growth and its composition as well as describing the initial corrosion attack. Representing sulphur-rich waste, elementary sulphur is also added to the waste and thereby compared with sludge as an additive. The target groups for this project are plant owners, researchers, consultants and authorities. Tests were performed in a 15 MWth waste-fired boiler with moving grate at Gaerstadverket, Tekniska Verken (Linkoeping). The boiler produces saturated steam of 17 bars and 207 deg C, and the normal fuel mixture contains of household and industry waste. The results show that co-firing with as heigh as 20 weight-% SLF (25 energy-%) was possible from an operational point of view, but the deposit rate increased especially at the two warmest positions. Generally the deposit rate was highest in the position closest to the boiler and decreased further downstream. During the tests a lot higher amount of SLF than normal was used (recommended mix is 5-10 % of SLF) this to be able to see effects of the different measures. Up to 23 weight-% of the rather moist sewage sludge was possible to fire when co-firing waste and SLF, without addition of oil. By adding sludge the deposit rate decreased but the increase upon adding SLF to ordinary waste was not totally eliminated. In the tests 'Avfall and SLF' the deposits were rich in chlorine. High concentrations of metal chlorides were found in the

  14. A mathematical model for optimized operation and control in a CDQ-Boiler system

    Institute of Scientific and Technical Information of China (English)

    De Wang; Tao Yang; Zhi Wen; Junxiao Feng; Ning Kong; Qin Wang; Weimin Wang

    2005-01-01

    Based on analyzing the thermal process of a CDQ (coke dry quenching)-Boiler system, the mathematical model for optimized operation and control in the CDQ-Boiler system was developed. It includes a mathematical model for heat transferring process in the CDQ unit, a mathematical model for heat transferring process in the boiler and a combustion model for circulating gas in the CDQ-Boiler system. The model was verified by field data, then a series of simulations under several typical operating conditions of CDQ-Boiler were carried on, and in tum, the online relation formulas between the productivity and the optimal circulating gas, and the one between the productivity and the optimal second air, were achieved respectively. These relation equations have been successfully used in a CDQ-Boiler computer control system in the Baosteel, to realize online optimized guide and control, and meanwhile high efficiency in the CDQ-Boiler system has been achieved.

  15. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  16. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

    2001-10-10

    This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. Field tests for NOx reduction in a cyclone fired utility boiler due to using Rich Reagent Injection (RRI) have been started. CFD modeling studies have been started to evaluate the use of RRI for NOx reduction in a corner fired utility boiler using pulverized coal. Field tests of a corrosion monitor to measure waterwall wastage in a utility boiler have been completed. Computational studies to evaluate a soot model within a boiler simulation program are continuing. Research to evaluate SCR catalyst performance has started. A literature survey was completed. Experiments have been outlined and two flow reactor systems have been designed and are under construction. Commercial catalyst vendors have been contacted about supplying catalyst samples. Several sets of new experiments have been performed to investigate ammonia removal processes and mechanisms for fly ash. Work has focused on a promising class of processes in which ammonia is destroyed by strong oxidizing agents at ambient temperature during semi-dry processing (the use of moisture amounts less than 5 wt-%). Both ozone and an ozone/peroxide combination have been used to treat both basic and acidic ammonia-laden ashes.

  17. Reduced Bed Temperature in FB-Boilers Burning Waste - part II; Saenkt baeddtemperatur i FB-pannor foer avfallsfoerbraenning - etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Niklasson, Fredrik; Pettersson, Anita; Claesson, Frida; Johansson, Andreas; Gunnarsson, Anders; Gyllenhammar, Marianne; Victoren, Anders; Gustafsson, Goeran

    2010-07-01

    This project focuses on evaluating whether lowered bed temperature in FB-boilers for waste combustion gives operational benefits, such as reduced fouling in the convection pass. If so, this mode of operation could reduce the number of unplanned boiler outages, reduce the need for soot blowing, and extend the lifetime of the superheaters at unaltered steam temperature. The project is based on full-scale experiments performed at Ryaverket in Boraas. The plant has two waste-fired 20 MW{sub t} FB-boilers. The study is based on a comparison between operational data and measurement results from two different operating conditions of the boilers. In addition to the data that normally are logged by the control system, samples of fuel, ashes, particles, and deposits were taken and subsequently analyzed. The structure of the bed ash was altered by lowering the bed temperature. Under normal boiler operation, the bed ash contains many small agglomerates that disappeared when the bed temperature was lowered. Due to this, the sand consumption of the plant could be reduced by roughly 25 %. At lowered bed temperature, the concentration of chlorine increased in the bed ash and in the recycled sand while it decreased in the ashes from the cyclone and fabric filter. The concentration of HCl in the flue gas increased as the bed temperature was lowered. This is considered a consequence of less chlorine forming alkali chlorides. Moreover, the particle measurements showed that the amount of submicron particles decreased during lowered bed temperature, which also is an indication of less alkali chlorides in the flue gas. The deposit probes showed an approximate 20 % reduction of the fouling rate when the bed temperature was lowered from 876 to 714 deg C. The chlorine content also decreased in the deposits. For the deposit probes at 500 deg C, (corresponds to a steam temperature of 465 deg C) significant amounts of KCl were found in the deposits, even when the bed temperature was lowered

  18. 锅炉的自动调节、运行与检修%Automatic adjustment, operation and maintenance of the boiler

    Institute of Scientific and Technical Information of China (English)

    王兴涛

    2016-01-01

    锅炉燃烧过程的自动调节有主要参数的作用、自动调节系统、实施燃烧过程的自动调节、制粉系统的自动调节,锅炉设备运行调整时注意锅炉蒸汽压力和负荷调整、给水调整、引风量调整、风量调整、燃料数量调整以及检修条件和检修计划。%Automatic adjustment in combustion process includes main parameters, automatic control system, automatic adjustment of combustion process, automatic adjustment of milling system. In the operating adjustment of the boiler, we should attach importance on boiler steam pressure adjustment, load adjustment, feedwater adjustment, wind volume adjustment, fuel quantity adjustment, maintenance conditions and maintenance plan.

  19. Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section A

    Science.gov (United States)

    Knightly, W. F.

    1980-01-01

    About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidate which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on site gasification of coal. Computer generated reports of the fuels consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented. Two nocogeneration base cases are included: coal fired and residual fired process boilers.

  20. Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section B

    Science.gov (United States)

    Knightly, W. F.

    1980-01-01

    About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidate which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on site gasification of coal. Computer generated reports of the fuel consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented. Two nocogeneration base cases are included: coal fired and residual fired process boilers.