Ash and heavy metals in fluidized-bed combustion of wood wastes; Tuhka ja raskasmetallit puuperaeisen jaetteen kerrosleijupoltossa

Energy Technology Data Exchange (ETDEWEB)

Kaessi, T; Aittoniemi, P [IVO Power Engineering, Vantaa (Finland); Kauppinen, E; Latva-Somppi, J; Kurkela, J [VTT Chemical Technology, Espoo (Finland); Partanen, J [IVO Technology Centre, Vantaa (Finland)

1997-10-01

Ash formation and deposition mechanisms during co-combustion of pulp mill sludge and bark in industrial bubbling fluidized bed (BFB) combustor have been studied. Similar fuels were used in a bench-scale BFB for co-combustion of sludge and bark pellets and comparative studies with separate combustion of these fuels. Results indicated that in industrial scale unit significant fraction of ash had vaporization. About 14 mass-% of the total fly ash was found in the particle size below 0.2 {mu}m. The vaporized species consisted of potassium (K), sulfur (S), chlorine (Cl) and also of minor quantities of sodium (Na). In the benchscale similar vaporization fractions during co-combustion were measured, about 11 mass-%. During the combustion of bark this ratio, about 20 mass-%, was higher than during sludge combustion. The vaporized ash fraction was in the case of dried sludge combustion about 7 mass-%, but with wet sludge the vaporization rate was remarkably lower, about 1-2 mass-%. An increase in the bed temperature increased also ash vaporization. Test run period without combustion at elevated temperatures produced very low quantities of vaporized ash. The vaporized species in bench-scale test during bark pellet combustion were K, S and Cl, for sludge combustion also Na was clearly detected. No condensation of the vaporized species in bed area or furnace walls was observed. Bed defluidization was studied in the bench-scale unit. During bark pellet combustion the bed-agglomeration proceeded via small ash particle, below 2 {mu}m, coating on sand particle surface and consequent bonding between the ash layers. In the case of sludge combustion the accumulation of large ash particles and sintering of these porous agglomerates was observed to cause bed coarsening and defluidization. (orig.)

Combustion of Solid Fuel in a Vortex Furnace with Counter-swirling Flows

Directory of Open Access Journals (Sweden)

Redko A.A.

2017-12-01

Full Text Available The results of computer simulation of the processes of incineration of low-grade solid fuel-pulverized peat with a moisture content of 40%, an ash content of 6% are given. It has been determined the fields of distribution of temperature, velocity of gases and particles in the volume and at the outlet from the furnace. The three-dimensional temperature distribution in the combustion chamber indicates high-temperature combustion of peat particles at temperatures above 1700°C with liquid ash removal in the lower part of the furnace. It has been determined that when the furnace is cooled, it is not ensured combustion of the fuel completely. The value of the swirling flow rate at the outlet from the furnace (up to 370 m/s ensures the efficiency of separation of fuel particles, reducing heat losses from mechanical underburning. It is determined that the concentration of oxygen is close to zero over the entire height of the furnace, at an outlet from the furnace the oxygen concentration is 5...6%, since oxygen is supplied with excess (αв=1,2. The results of a numerical study showed that the diameter of peat particles affects the process of their combustion: coke particles with an initial diameter of 25 mkm to 250 mkm burn out by 96%. With an increase in particle diameter up to 1000 mkm, the degree of burn-out of coke decreases, but at the same time their removal decreases. It is shown that the furnace ensures the completeness of combustion of peat particles of peat 99.8%, volatiles is 100%.

Combustion of biodiesel in a large-scale laboratory furnace

International Nuclear Information System (INIS)

Pereira, Caio; Wang, Gongliang; Costa, Mário

2014-01-01

Combustion tests in a large-scale laboratory furnace were carried out to assess the feasibility of using biodiesel as a fuel in industrial furnaces. For comparison purposes, petroleum-based diesel was also used as a fuel. Initially, the performance of the commercial air-assisted atomizer used in the combustion tests was scrutinized under non-reacting conditions. Subsequently, flue gas data, including PM (particulate matter), were obtained for various flame conditions to quantify the effects of the atomization quality and excess air on combustion performance. The combustion data was complemented with in-flame temperature measurements for two representative furnace operating conditions. The results reveal that (i) CO emissions from biodiesel and diesel combustion are rather similar and not affected by the atomization quality; (ii) NO x emissions increase slightly as spray quality improves for both liquid fuels, but NO x emissions from biodiesel combustion are always lower than those from diesel combustion; (iii) CO emissions decrease rapidly for both liquid fuels as the excess air level increases up to an O 2 concentration in the flue gas of 2%, beyond which they remain unchanged; (iv) NO x emissions increase with an increase in the excess air level for both liquid fuels; (v) the quality of the atomization has a significant impact on PM emissions, with the diesel combustion yielding significantly higher PM emissions than biodiesel combustion; and (vi) diesel combustion originates PM with elements such as Cr, Na, Ni and Pb, while biodiesel combustion produces PM with elements such as Ca, Mg and Fe. - Highlights: • CO emissions from biodiesel and diesel tested are similar. • NO x emissions from biodiesel tested are lower than those from diesel tested. • Diesel tested yields significantly higher PM (particulate matter) emissions than biodiesel tested. • Diesel tested originates PM with Cr, Na, Ni and Pb, while biodiesel tested produces PM with Ca, Mg and Fe

A fluidized bed furnace fired with biomass waste to supply heat for a spray dryer in a plant producing floortiles

Energy Technology Data Exchange (ETDEWEB)

Gulyurtlu, I.; Andre, R.; Mendes, J.; Monteiro, A.; Cabrita, I. [Instituto Nacional de Engenharia e Tecnologia Industrial, Lisboa (Portugal)

1993-12-31

This project has been implemented at a factory producing floortiles for domestic use. The project consists of a fluidized bed combustion system burning coal or wood or a mixture of both to produce hot combustion gases to provide heat for spray drying process. The system was designed by INETI for a maximum output of 8 MW thermal energy and all the engineering calculations were carried out to dimension the furnace to provide this amount of heat. Shallow bed concept was used for complete burning of the biomass particles which contained volatiles up to 75% by weight. The sand bed was used as a flame stabilizer for the combustion of volatiles. The combustion of volatiles in the freeboard was mainly controlled by mixing ashes and other impurities. The combustion temperature had to be maintained in the range 700--800{degrees}C to achieve combustion efficiencies of 85% or more. The combustion efficiency (1) did not increase substantially above 90% of excess air although levels of up to 120% were used during combustion and (2) was found to increase through air staging in the order of 20 to 25%, by simply adding 45 to 55% of the air required to the freeboard zone. No SO{sub 2} was observed in flue gases when burning only biomass but there was some NO{sub x} formed and the level of conversion of fuel-N to NO{sub x} was found to be about 25--30%.

Fluid-bed combustion

Energy Technology Data Exchange (ETDEWEB)

Hunt, G.; Schoebotham, N.

1981-02-01

In Energy Equipment Company's two-stage fluidized bed system, partial combustion in a fluidized bed is followed by burn-off of the generated gases above the bed. The system can be retrofitted to existing boilers, and can burn small, high ash coal efficiently. It has advantages when used as a hot gas generator for process drying. Tests on a boiler at a Cadbury Schweppes plant are reported.

Furnace for degasification and gasification of combustibles rich in ashes

Energy Technology Data Exchange (ETDEWEB)

1952-05-13

A furnace is described for the degasification and the gasification of combustibles rich in ashes with continuous-functioning vertical chambers of transversal rectangular sections in which the washing gas flows from one side to the other, traversing the combustible, characterized by the fact that the height of the combustible surrounded by the washing gas stays in a proportion higher than 10:1 to the thickness of the width of combustible.

Energy from wood - part 3: automatic wood furnaces; Holzenergie, Teil 3: automatische Holzfeuerungen - Energie du bois, Partie 3: installations automatiques de chauffage au bois

Energy Technology Data Exchange (ETDEWEB)

Nussbaumer, T. [Verenum, Zuerich (Switzerland)

2001-07-01

The paper gives an overview on the technologies and applications of automatic wood furnaces. The combustion systems are defined by the flow condition: With increasing gas velocity, fixed bed, stationary fluidized bed (SFB), circulating fluidized bed (CFB), and entrained flow reactors are distinguished. The furnace design and typical applications are described. Further, a comparison is presented which gives data of the typical size range and fuel types for the different combustion systems. The most common fixed bed reactors are under-stoker and grate furnaces. While under-stoker furnaces are applied in the size range from 20 kW to 2.5 MW, grate furnaces cover the size range from a few 100 kW up to more than 50 MW. Under-stoker furnaces are well suited for wood fuel with low ash content, moderate water content and limited fuel size. Grate furnaces are also suited for fuel with high ash and water content and large fuel sizes. Hence grate furnaces are nowadays most common. Due to the higher technical needs, fluidized bed reactors are dedicated to large-scale applications, typically > 5 MW for SFB and > 15 MW for CFB. Furthermore, fluidized bed combustion needs more intensive fuel pre-treatment, since the fuel size is smaller than < 10 mm. On the other hand, it enables very high combustion efficiency, the utilization of difficult fuels and fuel mixtures. Dust burners using forced-flow conditions are limited to the application of fine fuel particles such as saw dust and often applied in combination with a grate furnaces > 5 MW. Beside the combustion technology, the most relevant measures for process control and pollutant emission abatement are described. Automatic wood furnaces are relevant sources of nitric oxide emissions and of particulates smaller than 10 micron (PM 10). Hence electrostatic precipitators and fabric filters are applied for efficient particle removal in large plants, while only cyclones with limited efficiency are used in applications up to 2 to 5 MW

Furnace devices aerodynamics optimization for fuel combustion efficiency improvement and nitrogen oxide emission reduction

Science.gov (United States)

Volkov, E. P.; Prokhorov, V. B.; Arkhipov, A. M.; Chernov, S. L.; Kirichkov, V. S.; Kaverin, A. A.

2017-11-01

MPEI conducts researches on physical and mathematical models of furnace chambers for improvement of power-generation equipment fuel combustion efficiency and ecological safety. Results of these researches are general principles of furnace aerodynamics arrangement for straight-flow burners and various fuels. It has been shown, that staged combustion arrangement with early heating and igniting with torch distribution in all furnace volume allows to obtain low carbon in fly ash and nitrogen oxide emission and also to improve boiler operation reliability with expand load adjustment range. For solid fuel combustion efficiency improvement it is practical to use high-placed and strongly down-tilted straight-flow burners, which increases high-temperature zone residence time for fuel particles. In some cases, for this combustion scheme it is possible to avoid slag-tap removal (STR) combustion and to use Dry-bottom ash removal (DBAR) combustion with tolerable carbon in fly ash level. It is worth noting that boilers with STR have very high nitrogen oxide emission levels (1200-1800 mg/m3) and narrow load adjustment range, which is determined by liquid slag output stability, so most industrially-developed countries don’t use this technology. Final decision about overhaul of boiler unit is made with regard to physical and mathematical modeling results for furnace and zonal thermal calculations for furnace and boiler as a whole. Overhaul of boilers to provide staged combustion and straight-flow burners and nozzles allows ensuring regulatory nitrogen oxide emission levels and corresponding best available technology criteria, which is especially relevant due to changes in Russian environmental regulation.

Boiler for combustion fuel in a fluidized bed

Directory of Open Access Journals (Sweden)

Laković Mirjana S.

2015-01-01

Full Text Available Fuel combustion in fluidized bed combustion is a process that is current and which every day gives more attention and there are many studies that have been closely associated with this technology. This combustion technology is widespread and constantly improving the range of benefits it provides primarily due to reduced emissions. This paper presents the boilers for combustion in a fluidized bed, whit characteristics and advantages. Also is shown the development of this type of boilers in Republic of Serbia. In this paper is explained the concept of fluidized bed combustion. Boilers for this type of combustion can be improved and thereby increase their efficiency level. More detailed characteristics are given for boilers with bubbling and circulating fluidized bed as well as their mutual comparison.

Pressurized Fluidized Bed Combustion of Sewage Sludge

Science.gov (United States)

Suzuki, Yoshizo; Nojima, Tomoyuki; Kakuta, Akihiko; Moritomi, Hiroshi

A conceptual design of an energy recovering system from sewage sludge was proposed. This system consists of a pressurized fluidized bed combustor, a gas turbine, and a heat exchanger for preheating of combustion air. Thermal efficiency was estimated roughly as 10-25%. In order to know the combustion characteristics of the sewage sludge under the elevated pressure condition, combustion tests of the dry and wet sewage sludge were carried out by using laboratory scale pressurized fluidized bed combustors. Combustibility of the sewage sludge was good enough and almost complete combustion was achieved in the combustion of the actual wet sludge. CO emission and NOx emission were marvelously low especially during the combustion of wet sewage sludge regardless of high volatile and nitrogen content of the sewage sludge. However, nitrous oxide (N2O) emission was very high. Hence, almost all nitrogen oxides were emitted as the form of N2O. From these combustion tests, we judged combustion of the sewage sludge with the pressurized fluidized bed combustor is suitable, and the conceptual design of the power generation system is available.

Advanced Combustion Diagnostics and Control for Furnaces, Fired Heaters and Boilers

Energy Technology Data Exchange (ETDEWEB)

Tate, J. D.; Le, Linh D.; Knittel,Trevor; Cowie, Alan

2010-03-20

The objective of this project was to develop and apply enabling tools and methods towards advanced combustion diagnostics and control of fired-equipment in large-scale petrochemical manufacturing. There are a number of technology gaps and opportunities for combustion optimization, including technologies involving advanced in-situ measurements, modeling, and thermal imaging. These technologies intersect most of manufacturing and energy systems within the chemical industry. This project leveraged the success of a previous DOE funded project led by Dow, where we co-developed an in-situ tunable diode laser (TDL) analyzer platform (with Analytical Specialties Inc, now owned by Yokogawa Electric Corp.). The TDL platform has been tested and proven in a number of combustion processes within Dow and outside of Dow. The primary focus of this project was on combustion diagnostics and control applied towards furnaces, fired heaters and boilers. Special emphasis was placed on the development and application of in-situ measurements for O2, CO and methane since these combustion gases are key variables in optimizing and controlling combustion processes safely. Current best practice in the industry relies on measurements that suffer from serious performance gaps such as limited sampling volume (point measurements), poor precision and accuracy, and poor reliability. Phase I of the project addressed these gaps by adding improved measurement capabilities such as CO and methane (ppm analysis at combustion zone temperatures) as well as improved optics to maintain alignment over path lengths up to 30 meters. Proof-of-concept was demonstrated on a modern olefins furnace located at Dow Chemical's facility in Freeport TX where the improved measurements were compared side-by-side to accepted best practice techniques (zirconium oxide and catalytic bead or thick film sensors). After developing and installing the improved combustion measurements (O2, CO, and methane), we also demonstrated

The characteristics of bed agglomeration during fluidized bed combustion of eucalyptus bark

International Nuclear Information System (INIS)

Chaivatamaset, Pawin; Tia, Suvit

2015-01-01

The bed agglomeration behaviors were investigated experimentally when eucalyptus bark was burning tested in a laboratory scale fluidized bed reactor. The focuses of this work were the influences of operating conditions and bed materials on the bed agglomeration tendency and the elucidation in the behaviors of fuel inorganic elements and the governing mode of the agglomeration. It was found that the defluidization caused by the bed agglomeration was clearly detectable from the decrease in measured bed pressure. The growth of bed particle and accumulation of agglomerates during combustion provided the partial to complete defluidization. The defluidization was promoted by the increase of bed temperature and bed particle size, and the decrease of fluidizing air velocity. The SEM-EDS analyses revealed that the bed agglomeration was mainly attributed to the formation of potassium silicate compounds as liquid phase during the combustion. This was initiated by the chemical reaction between the bed particle and the released ash constituents. In this study, the inorganic migration from fuel particle to bed particle was likely dominated by the condensation/reaction. The thermodynamic examination by ternary phase diagram analysis corroborated that the liquid phase formation of the ash derived materials controlled the agglomeration. The alumina sand prevented the bed agglomeration since it was inactive in the formation of viscous molten substances during combustion at the observed temperatures. - Highlights: • The behaviors of bed agglomeration were studied during the fluidized bed combustion of eucalyptus bark. • The increase in bed temperature and sand size, and the decrease of air velocity promoted bed defluidization. • The formation of molten potassium silicate compounds conduced to the bed agglomeration. • Condensation/reaction was the dominant inorganic migration mechanism from fuel particle to bed particle. • The alumina sand prevented effectively the bed

Fluidised bed combustion system

International Nuclear Information System (INIS)

McKenzie, E.C.

1976-01-01

Fluidized bed combustion systems that facilitates the maintenance of the depth of the bed are described. A discharge pipe projects upwardly into the bed so that bed material can flow into its upper end and escape downwardly. The end of the pipe is surrounded by an enclosure and air is discharged into the enclosure so that material will enter the pipe from within the enclosure and have been cooled in the enclosure by the air discharged into it. The walls of the enclosure may themselves be cooled

Development and Validation of a 3-Dimensional CFB Furnace Model

Science.gov (United States)

Vepsäläinen, Arl; Myöhänen, Karl; Hyppäneni, Timo; Leino, Timo; Tourunen, Antti

At Foster Wheeler, a three-dimensional CFB furnace model is essential part of knowledge development of CFB furnace process regarding solid mixing, combustion, emission formation and heat transfer. Results of laboratory and pilot scale phenomenon research are utilized in development of sub-models. Analyses of field-test results in industrial-scale CFB boilers including furnace profile measurements are simultaneously carried out with development of 3-dimensional process modeling, which provides a chain of knowledge that is utilized as feedback for phenomenon research. Knowledge gathered by model validation studies and up-to-date parameter databases are utilized in performance prediction and design development of CFB boiler furnaces. This paper reports recent development steps related to modeling of combustion and formation of char and volatiles of various fuel types in CFB conditions. Also a new model for predicting the formation of nitrogen oxides is presented. Validation of mixing and combustion parameters for solids and gases are based on test balances at several large-scale CFB boilers combusting coal, peat and bio-fuels. Field-tests including lateral and vertical furnace profile measurements and characterization of solid materials provides a window for characterization of fuel specific mixing and combustion behavior in CFB furnace at different loads and operation conditions. Measured horizontal gas profiles are projection of balance between fuel mixing and reactions at lower part of furnace and are used together with both lateral temperature profiles at bed and upper parts of furnace for determination of solid mixing and combustion model parameters. Modeling of char and volatile based formation of NO profiles is followed by analysis of oxidizing and reducing regions formed due lower furnace design and mixing characteristics of fuel and combustion airs effecting to formation ofNO furnace profile by reduction and volatile-nitrogen reactions. This paper presents

Tests of Bed Agglomeration Tendency Using a Rotating Furnace; Roterugn foer bedoemning av sintringsbenaegenhet

Energy Technology Data Exchange (ETDEWEB)

Larfeldt, Jenny; Zintl, Frank [TPS Termiska Processer AB, Nykoeping (Sweden)

2003-08-01

Bed sintering is a well known problem in fluidised bed boilers. In order to avoid bed sintering the bed material turn over ratio is high which leads a high consumption of bed material. This work aims at developing and evaluating a method for testing the bed agglomeration tendency of a FB bed material by using a rotating furnace. A rotating furnace has been designed and tests have shown that three temperatures describing the increasing agglomeration tendency can be evaluated; TA when several particles stick to each other and to the crucible wall, TB when half of the material sticks to the wall and TC when almost all the material forms a ball in the crucible. Comparison with bed agglomeration tests has shown that TA is between 80 deg C to 130 deg C lower than the bed agglomeration temperature from fluid bed tests. It is shown that TB is closer to the bed agglomeration temperature and finally that the temperature TC is higher than the bed agglomeration temperature. It is concluded that in the rotating furnace sticking of particles is visualised early, and that this sticking will not cause defluidisation of the bed until more than half of the material in the crucible is sticky. Repeated tests has been performed at a heating rate of 5 deg/minute and a rotating speed of 12 rpm and a furnace inclination of 20 deg was found to give distinct results in the evaluation. The evaluation has shown to be reproducible at lower temperatures. At higher temperatures, around 1,000 deg C, the evaluation was complicated by a poor picture quality which probably can be improved by proper cooling of the camera. It has also been shown that sticking of material in the rotating furnace could be detected at relatively low temperatures of 750 deg C that disappeared at higher temperatures. This is likely to be explained by melting salts that evaporates as temperature increase. At even higher temperatures the sticking reappeared until a ball was formed in the crucible. The latter sticking is

Intelligent Integration between Human Simulated Intelligence and Expert Control Technology for the Combustion Process of Gas Heating Furnace

Directory of Open Access Journals (Sweden)

Yucheng Liu

2014-01-01

Full Text Available Due to being poor in control quality of the combustion process of gas heating furnace, this paper explored a sort of strong robust control algorithm in order to improve the control quality of the combustion process of gas heating furnace. The paper analyzed the control puzzle in the complex combustion process of gas heating furnace, summarized the cybernetics characteristic of the complex combustion process, researched into control strategy of the uncertainty complex control process, discussed the control model of the complex process, presented a sort of intelligent integration between human-simulated intelligence and expert control technology, and constructed the control algorithm for the combustion process controlling of gas heating furnace. The simulation results showed that the control algorithm proposed in the paper is not only better in dynamic and steady quality of the combustion process, but also obvious in energy saving effect, feasible, and effective in control strategy.

Numerical study on NO formation in a pulverized coal-fired furnace using oxy-fuel combustion

Energy Technology Data Exchange (ETDEWEB)

Zhang, Aiyue; Chen, Yuan; Sheng, Changdong [Southeast Univ., Nanjing (China). School of Energy and Environment

2013-07-01

Computational fluid dynamics (CFD) approach was employed to numerically investigate NO formation in a 600 MW wall-fired pulverized coal-fired furnace retrofitted for oxy-coal combustion, aimed at the impacts of flue gas recycle ratio, O{sub 2} staging and recycled NO with the recycled flue gas (RFG) on NO formation and emission. An in-house CFD research code for conventional air combustion was developed and extended to simulate O{sub 2}/RFG combustion with specific considerations of the change of gas properties and its impact on coal particle combustion processes. The extended De Soete mechanisms including NO reburning mechanism were applied to describe transformations of fuel nitrogen. It was shown that CFD simulation represented the significant reduction of NO formation during O{sub 2}/RFG combustion compared to that during air combustion. The in-burner and particularly the in-furnace O{sub 2} staging were confirmed still to play very important roles in NO formation control. Changing the recycle ratio had significant impact on the combustion performance and consequently on NO formation and emission. With the combustion performance ensured, decreasing the flue gas recycle ratio or increasing the inlet O{sub 2} concentration of combustion gas led to reduction of NO formation and emission. Although NO formation and emission was found to increase with increasing the inlet NO concentration of combustion gas, CFD simulation indicated that {proportional_to}74% of the inlet NO was reduced in the furnace, consistent with the experimental data reported in the literature. This demonstrated the significant contribution of reburning mechanism to the reduction of the recycled NO in the furnace.

Flue Gas Emissions from Fluidized Bed Combustion

NARCIS (Netherlands)

Bramer, E.A.; Valk, M.

1995-01-01

During the past decades fluidized bed coal combustion was developed as a technology for burning coal in an effective way meeting the standards for pollution control. During the earlier years of research on fluidized bed combustion, the potential for limiting the S02 emission by adding limestone to

Experimental and numerical study of MILD combustion in a lab-scale furnace

NARCIS (Netherlands)

Huang, X.; Tummers, M.J.; Roekaerts, D.J.E.M.; Scherer, Viktor; Fricker, Neil; Reis, Albino

2017-01-01

Mild combustion in a lab-scale furnace has been experimentally and numerically studied. The furnace was operated with Dutch natural gas (DNG) at 10 kW and at an equivalence ratio of 0.8. OH∗chemiluminescence images were taken to characterize the reaction zone. The chemiluminescence intensity is

Combustion and co-combustion of biomass in a bubbling fluidized bed boiler

NARCIS (Netherlands)

Khan, A.A.

2007-01-01

This PhD dissertation concerns the study of different aspects of biomass (co)-combustion in small-scale fluidized bed boilers for heat generation. The most renowned gaseous emissions from fluidized bed combustion, namely, CO and NO, are investigated with the help of experimental and theoretical

Effect of bed particles to combustion of gases in fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Raiko, R.; Wallen, V.; Etelaeaho, R.; Correia, S. [Tampere Univ. of Technology (Finland). Energy and Process Engineering

1997-10-01

The objective of this project was to obtain experimental data on effects of sand particles to the combustion of gases. The effect of the surface area of the particles was tested using different sized particles. The fluidized bed reactor used in these experiments was a stainless-steel tube with an internal diameter of 42 mm surrounded by an electric heater. The test rig was built in the Laboratory of Energy and Process Engineering at Tampere University of Technology. In order to elucidate the possible changes of particle surface, microscopic and porosimetric studies were conducted with both fresh bed particles and used bed particles. These measurements indicate that carbon monoxide significantly reacts with oxygen in the particulate or emulsion phase of a fluidized bed, if the residence time is long enough. The reaction rate depends mainly on temperature, air coefficient, residence time and particle size of the solids. It seems that the combustion enhances if the average particle size increases. Whether this is caused by increased free path length or reduced specific surface area of the bed is yet unknown. The first might be more probable cause because the majority of reactions often took place in the freeboard right above the bed. It was clear that the bed hindered proper combustion in several cases. (orig.)

Diesel oil combustion in fluidized bed; Combustion de aceite diesel en lecho fluidizado

Energy Technology Data Exchange (ETDEWEB)

Rodriguez Cazares, Mario [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

1992-07-01

The effect of the fluidized bed depth in the combustion in burning diesel oil in a fluidized bed, was analyzed. A self sustained combustion was achieved injecting the oil with an injector that utilized a principle similar to an automobile carburetor venturi. Three different depths were studied and it was found that the deeper the bed, the greater the combustion efficiency. Combustion efficiencies were attained from 82% for a 100mm bed depth, up to 96% for a 200mm bed depth. The diminution in the efficiency was mainly attributed to unburned hydrocarbons and to the carbon carried over, which was observed in the black smoke at the stack outlet. Other phenomena registered were the temperature gradient between the lower part of the bed and the upper part, caused by the fluidization velocity; additionally it was observed that the air employed for the oil injection (carbureting air) is the most important parameter to attain a complete combustion. [Espanol] Se analizo el efecto de la profundidad del lecho en la combustion al quemar aceite diesel en un lecho fluidizado experimental. Se logro combustion autosostenida inyectando el aceite con un inyector que utilizo un principio similar al venturi del carburador de automovil. Se estudiaron tres diferentes profundidades del lecho y se encontro que a mayor profundidad del lecho, mayor eficiencia de la combustion. Se lograron eficiencias de la combustion desde 82% para el lecho de 100 mm de profundidad hasta 96% para el de 200 mm. La disminucion de la eficiencia se atribuyo, principalmente, a los hidrocarburos no quemados y al carbon arrastrado, lo cual se observo en el humo negro a la salida de la chimenea. Otros fenomenos registrados fueron el gradiente de temperatura entre la parte baja del lecho y la parte superior causado por la velocidad de fluidizacion; ademas, se observo que el aire utilizado para inyectar el aceite (aire de carburacion) es el parametro mas importante para lograr una combustion completa.

Combustion in fluidized bed reactors; Verbrennung in Wirbelschichtreaktoren

Energy Technology Data Exchange (ETDEWEB)

Thome-Kozmiensky, Karl J. [vivis CONSULT GmbH, Nietwerder (Germany)

2013-03-01

Since the first application for the coal gasification, the fluidized bed technology has passed an impressive development. Nowadays, the fluidized bed technology is utilized at chemical processes, drying and cooling, gasification, combustion and purification of exhaust gas. In the firing technology, the fluidized technology initially has been proved in the combustion of very high ash coal and sewage sludge. Recently, the fluidized bed technology also is applied in the drying of sewage sludge, combustion of domestic waste - as in Japan and Sweden - as well as in the gasification and combustion of substitute fuels, biomass - wood pellets, wood chips, straw, cocoa shells and so forth - and residues from the paper manufacturing - such as in Germany and Austria. Under this aspect, the author of the contribution under consideration reports on the combustion of sewage sludge, substitute fuels and biomass.

Waste plastics as supplemental fuel in the blast furnace process: improving combustion efficiencies.

Science.gov (United States)

Kim, Dongsu; Shin, Sunghye; Sohn, Seungman; Choi, Jinshik; Ban, Bongchan

2002-10-14

The possibility of using waste plastics as a source of secondary fuel in a blast furnace has been of recent interest. The success of this process, however, will be critically dependent upon the optimization of operating systems. For instance, the supply of waste plastics must be reliable as well as economically attractive compared with conventional secondary fuels such as heavy oil, natural gas and pulverized coal. In this work, we put special importance on the improvement of the combustibility of waste plastics as a way to enhance energy efficiency in a blast furnace. As experimental variables to approach this target, the effects of plastic particle size, blast temperature, and the level of oxygen enrichment were investigated using a custom-made blast model designed to simulate a real furnace. Lastly, the combustion efficiency of the mixture of waste plastics and pulverized coal was tested. The observations made from these experiments led us to the conclusion that with the increase of both blast temperature and the level of oxygen enrichment, and with a decrease in particle size, the combustibility of waste polyethylene could be improved at a given distance from the tuyere. Also it was found that the efficiency of coal combustion decreased with the addition of plastics; however, the combustion efficiency of mixture could be comparable at a longer distance from the tuyere.

Toward an understanding of coal combustion in blast furnace tuyere injection

Energy Technology Data Exchange (ETDEWEB)

John G. Mathieson; John S. Truelove; Harold Rogers [BlueScope Steel Research, Port Kembla, NSW (Australia)

2005-07-01

The former Broken Hill Proprietary Company Limited, along with its successors BlueScope Steel and BHP Billiton, like many of their iron and steel making counterparts, has had a long history of investigating pulverised coal injection and combustion under the conditions of blast furnace tuyere injection. A succession of pilot scale hot models and combustion test rigs have been constructed and operated at the company's Newcastle Laboratories beginning with the pilot scale hot raceway model in 1981. Each successive generation of test rig has attempted to provide a closer approximation to the actual blast furnace situation with the current test rig (1998 to present) seeking to promote an 'expanding' combusting coal plume. Test rig configuration is demonstrated to have a significant effect on coal burnout at a nominal transit time of 20 ms. The development of the combustion test rigs has been supported through the co-development of a range of sampling and measuring techniques and the application of a number of numerical combustion models. This paper reviews some of the milestones along the path of these investigations, the current understandings and what the future potentially holds. It's not solved yet! 17 refs., 11 figs.

Update on status of fluidized-bed combustion technology

International Nuclear Information System (INIS)

Stallings, J.; Boyd, T.; Brown, R.

1992-01-01

During the 1980s, fluidized-bed combustion technology has become the dominant technology for solid-fuel-fired power generation systems in the United States. Atmospheric fluidized beds as large as 160 MWe in capacity are now in operation, while pressurized systems reaching 80 MWe have started up in the last year. The commercial status, boiler performance, emissions, and future developments for both atmospheric and pressurized fluidized-bed combustion systems are discussed

Combustion performance of an aluminum melting furnace operating with liquid fuel

Energy Technology Data Exchange (ETDEWEB)

Nieckele, Angela Ourivio; Naccache, Monica Feijo; Gomes, Marcos Sebastiao de P. [Pontificia Universidade Catolica (PUC-Rio), Rio de Janeiro, RJ (Brazil). Dept. de Engenharia Mecanica], E-mails: nieckele@puc-rio.br, naccache@puc-rio.br, mspgomes@puc-rio.br

2010-10-15

The characteristics associated with the delivery of the fuel to be used as the energy source in any industrial combustion equipment are of extreme importance, as for example, in improving the performance of the combustion process and in the preservation of the equipment. A clean and efficient combustion may be achieved by carefully selecting the fuel and oxidant, as well as the operational conditions of the delivery system for both. In the present work, numerical simulations were carried out using the commercial code FLUENT for analyzing some of the relevant operational conditions inside an aluminum reverb furnace employing liquid fuel and air as the oxidant. Different fuel droplets sizes as well as inlet droplet stream configurations were examined. These characteristics, associated with the burner geometry and the fuel dispersion and delivery system may affect the flame shape, and consequently the temperature and the heat flux distribution within the furnace. Among the results obtained in the simulations, it was shown the possible damages to the equipment, which may occur as a result of the combustion process, if the flame is too long or too intense and concentrated. (author)

A Preliminary Study on Rock Bed Heat Storage from Biomass Combustion for Rice Drying

Science.gov (United States)

Nelwan, L. O.; Wulandani, D.; Subrata, I. D. M.

2018-05-01

One of the main constraints of biomass fuel utilization in a small scale rice drying system is the operating difficulties related to the adjustment of combustion/feeding rate. Use of thermal storage may reduce the problem since combustion operation can be accomplished in a much shorter time and then the use of heat can be regulated by simply adjusting the air flow. An integrated biomass furnace-rock bed thermal storage with a storage volume of 540 L was designed and tested. There were four experiments conducted in this study. Charging was performed within 1-2 hours with a combustion rate of 11.5-15.5 kg/h. In discharging process, the mixing of air passing through the rock bed and ambient air were regulated by valves. Without adjusting the valve during the discharging process, air temperature increased up to 80°C, which is not suitable for rice batch drying process. Charging with sufficiently high combustion rate (14 kg/h) within 1 hour continued by adjusting the valve during discharging process below 60°C increased the discharge-charge time ratio (DCTR) up to 5.33 at average air temperature of 49°C and ambient temperature of 33°C.The efficiency of heat discharging was ranged from 34.5 to 45.8%. From the simulation, as much as 156.8-268.8 kg of rice was able to be dried by the discharging conditions.

Straw Combustion in a Grate Furnace

DEFF Research Database (Denmark)

Lans, Robert Pieter Van Der

1998-01-01

Fixed-bed combustion of straw has been conducted in a 15 cm diameter and 137 cm long cylindrical reactor. Air, which could be preheated, was introduced through the bottom plate. The straw was ignited at the top with a radiation heater. After ignition, when a self-sustaining reaction front...

Biogas utilization: Experimental investigation on biogas flameless combustion in lab-scale furnace

International Nuclear Information System (INIS)

Hosseini, Seyed Ehsan; Wahid, Mazlan Abdul

2013-01-01

Highlights: • High costs of biogas purification and low calorific value of biogas are the main obstacles of biogas utilization. • The energy of biogas can be extracted by flameless combustion without any modification in burner or combustion system. • The efficiency of biogas flameless combustion and conventional combustion were 53% and 32% respectively. • The temperature inside the biogas flameless chamber is uniform. • In biogas flameless combustion, NO x and CO 2 formation decrease drastically in comparison with traditional combustion. - Abstract: Biogas generated in the anaerobic digestion of biomass and organic wastes by micro-organisms can be applied for heating, transportation and power generation as a renewable energy source. However, low calorific value (LCV) of biogas is one the most important bottlenecks of biogas conversion into electrical or thermal energy. Indeed, the presence of corrosive gases such as H 2 S and water vapor in biogas components makes some dilemmas in biogas purification and utilization. In order to obtain the efficient biogas utilization method, different biogas resources, physical and chemical properties of biogas and biogas combustion characteristics should be considered. In this paper biogas was utilized in lab-scale flameless combustion furnace and the performance of flameless combustion chamber fueled by biogas has been presented. Results demonstrated that flameless combustion is one of the best feasible strategies for biogas utilization. Uniformity of temperature in the flameless furnace increases the durability of refractory and related equipment. Simplicity of the flameless burner, pollutant formation reduction and fuel consumption decreases are the main causes of biogas flameless combustion supremacy

Numerical modeling of straw combustion in a fixed bed

DEFF Research Database (Denmark)

Zhou, Haosheng; Jensen, Anker; Glarborg, Peter

2005-01-01

. The straw combustion processes include moisture evaporation, straw pyrolysis, gas combustion, and char combustion. The model provides detailed information of the structure of the ignition flame front. Simulated gas species concentrations at the bed surface, ignition flame front rate, and bed temperature......Straw is being used as main renewable energy source in grate boilers in Denmark. For optimizing operating conditions and design parameters, a one-dimensional unsteady heterogeneous mathematical model has been developed and experiments have been carried out for straw combustion in a fixed bed...... are in good agreement with measurements at different operating conditions such as primary air-flow rate, pre-heating of the primary air, oxygen concentration, moisture content in straw, and bulk density of the straw in the fixed bed. A parametric study indicates that the effective heat conductivity, straw...

CIRCULATING MOVING BED COMBUSTION PROOF OF CONCEPT

Energy Technology Data Exchange (ETDEWEB)

Jukkola, Glen

2010-06-30

Circulating Moving Bed (CMB) combustion technology has its roots in traditional circulating fluidized bed technology and involves a novel method of solid fuel combustion and heat transfer. CMB technology represents a step change in improved performance and cost relative to conventional PC and FBC boilers. The CMB heat exchanger preheats the energy cycle working fluid, steam or air, to the high temperature levels required in systems for advanced power generation. Unique features of the CMB are the reduction of the heat transfer surfaces by about 60% as a result of the enhanced heat transfer rates, flexibility of operation, and about 30% lower cost over existing technology. The CMB Phase I project ran from July 2001 through March 2003. Its objective was to continue development of the CMB technology with a series of proof of concept tests. The tests were conducted at a scale that provided design data for scale up to a demonstration plant. These objectives were met by conducting a series of experiments in ALSTOM Power’s Multi-use Test Facility (MTF). The MTF was modified to operate under CMB conditions of commercial interest. The objective of the tests were to evaluate gas-to-solids heat transfer in the upper furnace, assess agglomeration in the high temperature CMB bubbling bed, and evaluate solids-to-tube heat transfer in the moving bed heat exchanger. The Phase I program results showed that there are still some significant technical uncertainties that needed to be resolved before the technology can be confidently scaled up for a successful demonstration plant design. Work remained in three primary areas: • scale up of gas to solid heat transfer • high temperature finned surface design • the overall requirements of mechanical and process design. The CMB Phase II workscope built upon the results of Phase I and specifically addressed the remaining technical uncertainties. It included a scaled MTF heat transfer test to provide the necessary data to scale up gas

Staged fluidized-bed combustion and filter system

International Nuclear Information System (INIS)

Mei, J.S.; Halow, J.S.

1994-01-01

A staged fluidized-bed combustion and filter system are described for substantially reducing the quantity of waste through the complete combustion into ash-type solids and gaseous products. The device has two fluidized-bed portions, the first primarily as a combustor/pyrolyzer bed, and the second as a combustor/filter bed. The two portions each have internal baffles to define stages so that material moving therein as fluidized beds travel in an extended route through those stages. Fluidization and movement is achieved by the introduction of gases into each stage through a directional nozzle. Gases produced in the combustor/pyrolyzer bed are permitted to travel into corresponding stages of the combustor/filter bed through screen filters that permit gas flow but inhibit solids flow. Any catalyst used in the combustor/filter bed is recycled. The two beds share a common wall to minimize total volume of the system. A slightly modified embodiment can be used for hot gas desulfurization and sorbent regeneration. Either side-by-side rectangular beds or concentric beds can be used. The system is particularly suited to the processing of radioactive and chemically hazardous waste. 10 figures

Fluidized-bed calciner with combustion nozzle and shroud

International Nuclear Information System (INIS)

Wielang, J.A.; Palmer, W.B.; Kerr, W.B.

1977-01-01

A nozzle employed as a burner within a fluidized bed is coaxially enclosed within a tubular shroud that extends beyond the nozzle length into the fluidized bed. The open-ended shroud portion beyond the nozzle end provides an antechamber for mixture and combustion of atomized fuel with an oxygen-containing gas. The arrangement provides improved combustion efficiency and excludes bed particles from the high-velocity, high-temperature portions of the flame to reduce particle attrition. 4 claims, 2 figures

Modelling NOx-formation for application in a biomass combustion furnace

NARCIS (Netherlands)

Kuijk, van H.A.J.A.; Bastiaans, R.J.M.; Oijen, van J.A.; Goey, de L.P.H.

2005-01-01

To optimize the design for biomass combustion furnaces for NOx-emission reduction, numerical models can be used. In these models, the Eddy Dissipation Concept and the PDF-flamelet approach can be applied to describe the interaction between the chemistry and the turbulence. As a first step in

Non-slag co-gasification of biomass and coal in entrained-bed furnace

Science.gov (United States)

Itaya, Yoshinori; Suami, Akira; Kobayashi, Nobusuke

2018-02-01

Gasification is a promising candidate of processes to upgrade biomass and to yield clean gaseous fuel for utilization of renewable energy resources. However, a sufficient amount of biomass is not always available to operate a large scale of the plant. Co-gasification of biomass with coal is proposed as a solution of the problem. Tar emission is another subject during operation in shaft or kiln type of gasifiers employed conventionally for biomass. The present authors proposed co-gasification of biomass and coal in entrained-bed furnace, which is a representative process without tar emission under high temperature, but operated so to collect dust as flyash without molten slag formation. This paper presents the works performed on co-gasification performance of biomass and pulverized coal to apply to entrained-bed type of furnaces. At first, co-gasification of woody powder and pulverized coal examined using the lab-scale test furnace of the down-flow entrained bed showed that the maximum temperatures in the furnace was over 1500 K and the carbon conversion to gas achieved at higher efficiency than 80-90 percent although the residence time in the furnace was as short as a few seconds. Non-slag co-gasification was carried out successfully without slag formation in the furnace if coal containing ash with high fusion temperature was employed. The trend suggesting the effect of reaction rate enhancement of co-gasification was also observed. Secondary, an innovative sewage sludge upgrading system consisting of self-energy recovery processes was proposed to yield bio-dried sludge and to sequentially produce char without adding auxiliary fuel. Carbonization behavior of bio-dried sludge was evaluated through pyrolysis examination in a lab-scale quartz tube reactor. The thermal treatment of pyrolysis of sludge contributed to decomposition and removal of contaminant components such as nitrogen and sulfur. The gasification kinetics of sludge and coal was also determined by a

Characteristics modeling for supercritical circulating fluidized bed boiler working in oxy-combustion technology

Directory of Open Access Journals (Sweden)

Balicki Adrian

2014-06-01

Full Text Available Among the technologies which allow to reduce greenhouse gas emission, mainly carbon dioxide, special attention deserves the idea of ‘zeroemission’ technology based on boilers working in oxy-combustion technology. In the paper the results of analyses of the influence of changing two quantities, namely oxygen share in oxidant produced in the air separation unit, and oxygen share in oxidant supplied to the furnace chamber on the selected characteristics of a steam boiler including the degree of exhaust gas recirculation, boiler efficiency and adiabatic flame temperature, was examined. Due to the possibility of the integration of boiler model with carbon dioxide capture, separation and storage installation, the subject of the analysis was also to determine composition of the flue gas at the outlet of a moisture condensation installation. Required calculations were made using a model of a supercritical circulating fluidized bed boiler working in oxy-combustion technology, which was built in a commercial software and in-house codes.

Study of PAH emission from the solid fuels combustion in residential furnaces

International Nuclear Information System (INIS)

Kakareka, Sergey V.; Kukharchyk, Tamara I.; Khomich, Valery S.

2005-01-01

The procedure for and results of a test study of polycyclic aromatic hydrocarbon (PAH) emission from a few types of solid fuels combustion in residential furnaces of various designs typical for Belarus are discussed. Greatest levels of PAH emission were detected from domestic wastes and wood waste combustion. Lowest levels of PAH emission are from peat briquette combustion. It was found that PAH concentration in off-gases from firewood combustion also varies significantly depending on the type of wood: the highest values of PAH are typical for waste gases from birch firewood combustion in comparison with pine firewood combustion. Draft PAH emission factors are proposed with intended application for emission inventory of such installations

Combustion of peanut shells in a cone-shaped bubbling fluidized-bed combustor using alumina as the bed material

International Nuclear Information System (INIS)

Arromdee, Porametr; Kuprianov, Vladimir I.

2012-01-01

Highlights: ► We propose burning of peanut shells in a conical fluidized bed using alumina sand. ► We examine hydrodynamic, combustion and emission characteristics of the reactor. ► High, over 99%, combustion efficiency is achievable. ► Emissions of CO and NO from the combustor meet the national emission limits. ► Composition of the bed material undergoes significant changes during the combustion. -- Abstract: This paper reports experimental studies on burning peanut shells in the conical fluidized-bed combustor using alumina sand as the fluidizing agent. Prior to combustion tests, hydrodynamic regimes and characteristics of a conical alumina–biomass bed were investigated under cold-state conditions for variable percentage of peanut shells in the mixture and static bed height. With selected particle sizes (300–500 μm) and static bed height (30 cm), alumina ensured bubbling fluidization regime of the bed at operating conditions specified for firing biomass. Combustion tests were performed at 60 kg/h and 45 kg/h fuel feed rates, while ranging excess air from 20% to 80% at a fixed combustor load. Temperature and gas concentrations (O 2 , CO, C x H y as CH 4 , and NO) were measured along radial and axial directions inside the reactor as well as at stack in order to characterize combustion and emission performance of the combustor for the ranges of operating conditions. For firing 60 kg/h peanut shells, excess air of 40% can be selected as an appropriate value ensuring high, about 99%, combustion efficiency and rather low emissions of CO and NO: 520 ppm and 125 ppm, respectively (both on a dry basis and at 6% O 2 ). With reducing combustor load, the combustion efficiency and emission characteristics were improved to a little extent. No evidence of bed agglomeration was found during 30-h combustion tests on this conical fluidized-bed combustor using alumina sand as the bed material. However, the timescale effect on the composition of the bed material was

Low-NO{sub x}, wood chip combustion

Energy Technology Data Exchange (ETDEWEB)

Saastamoinen, J.; Oravainen, H.; Haemaelaeinen, J.; Paakkinen, K. [VTT Energy, Jyvaeskylae (Finland)

1997-10-01

The regulations for nitrogen oxide emissions vary in different countries, but the general trend in the future will probably be that the emissions limits will be lowered also for wood combustion plants, which are small or medium size units. Thus, the development of wood chip burning furnaces (grate furnaces, fluidized bed combustors, stoker furnaces) with lower nitrogen oxide emissions, is important. The wood used in the combustor, its particle size, moisture and fuel properties (nitrogen content) affect the nitrogen emissions. The nitrogen oxide release is also much affected by the design and operation of the combustor (air staging, fuel air preheat, flue gas circulation, air to fuel mass ratio). The fate of nitrogen compounds originally in the virgin wood depends much on the design of the combustor system and by proper planning it is possible to reduce the emission of nitrogen oxides. Basic knowledge of the release of nitrogen compounds from single wood particles is attained. The release of gaseous nitrogen compounds from wood particles during pyrolysis and combustion is studied experimentally and by modelling. Nitrogen release is studied experimentally by two ways, by analysing the gas and by quenching the particle and analysing the char residue. Formation of nitrogen oxide emissions in a fuel bed is studied by modelling and by combustion experiments with a pot furnace. This research gives general information of nitrogen oxide formation in wood bunting especially in fixed beds. The development of a horizontal stoker burner for wood chips with low emissions is the practical aim of the research. (orig.)

Characteristics of ash and particle emissions during bubbling fluidised bed combustion of three types of residual forest biomass.

Science.gov (United States)

Ribeiro, João Peres; Vicente, Estela Domingos; Alves, Célia; Querol, Xavier; Amato, Fulvio; Tarelho, Luís A C

2017-04-01

Combustion of residual forest biomass (RFB) derived from eucalypt (Eucalyptus globulus), pine (Pinus pinaster) and golden wattle (Acacia longifolia) was evaluated in a pilot-scale bubbling fluidised bed reactor (BFBR). During the combustion experiments, monitoring of temperature, pressure and exhaust gas composition has been made. Ash samples were collected at several locations along the furnace and flue gas treatment devices (cyclone and bag filter) after each combustion experiment and were analysed for their unburnt carbon content and chemical composition. Total suspended particles (TSP) in the combustion flue gas were evaluated at the inlet and outlet of cyclone and baghouse filter and further analysed for organic and elemental carbon, carbonates and 57 chemical elements. High particulate matter collection efficiencies in the range of 94-99% were observed for the baghouse, while removal rates of only 1.4-17% were registered for the cyclone. Due to the sand bed, Si was the major element in bottom ashes. Fly ashes, in particular those from eucalypt combustion, were especially rich in CaO, followed by relevant amounts of SiO 2 , MgO and K 2 O. Ash characteristics varied among experiments, showing that their inorganic composition strongly depends on both the biomass composition and combustion conditions. Inorganic constituents accounted for TSP mass fractions up to 40 wt%. Elemental carbon, organic matter and carbonates contributed to TSP mass fractions in the ranges 0.58-44%, 0.79-78% and 0.01-1.7%, respectively.

A comprehensive study of combustion products generated from pulverized peat combustion in the furnace of BKZ-210-140F steam boiler

Science.gov (United States)

Kuzmin, V. A.; Zagrai, I. A.

2017-11-01

The experimental and theoretical study of combustion products has been carried out for the conditions of pulverized peat combustion in BKZ-210-140F steam boiler. Sampling has been performed in different parts of the boiler system in order to determine the chemical composition, radiative properties and dispersity of slag and ash particles. The chemical composition of particles was determined using the method of x-ray fluorescence analysis. Shapes and sizes of the particles were determined by means of electron scanning microscopy. The histograms and the particle size distribution functions were computed. The calculation of components of the gaseous phase was based on the combustion characteristics of the original fuel. The software package of calculation of thermal radiation of combustion products from peat combustion was used to simulate emission characteristics (flux densities and emissivity factors). The dependence of emission characteristics on the temperature level and on the wavelength has been defined. On the basis of the analysis of emission characteristics the authors give some recommendations how to determine the temperature of peat combustion products in the furnace of BKZ-210-140F steam boiler. The findings can be used to measure the combustion products temperature, support temperature control in peat combustion and solve the problem of boiler furnace slagging.

Multi-fuel furnace. Demonstration project. Final rapport; Multibraendselsovn - Demonstrationsprojekt. Slutrapport

Energy Technology Data Exchange (ETDEWEB)

Dall Bentzen, J.

2012-06-15

It has been verified that the Dall Energy Furnace have unique features: - The furnace will accept biomass fuel with moisture content in range 20% to 60% and still keep the flue gas temperature within +-10 deg. Celsius (for pre-set temperature 900 to 975 deg. Celsius); - The ash quality from the furnace is very good with no excessive sintering and without carbon in the ash; - Flue gas dust content at the furnace exit is below 50 mg/Nm3, while the content of NO{sub x} and CO is below 175 mg/Nm3 and 20 mg/Nm3, respectively. The Dall Energy biomass furnace consists of two separate stages which are combined in a single aggregate: an updraft gasification process and a gas combustion process. As the furnace is refractory lined and as the furnace can operate at low excess air it is possible to burn biomass with water content above 60%. No mechanical parts are used at temperatures above 200 deg. Celsius. This provides a very rugged system. In the gasifier section a combustible gas is produced with a low velocity at the top of the gasifier bed. This gas is combusted to a flue gas with extremely low dust content. Also, the NO{sub x} and CO content is very low. The temperature of the flue gas at the exit is kept low by injecting water spray together with the secondary air. (Author)

Fluidized bed combustion: mixing and pollutant limitation

Energy Technology Data Exchange (ETDEWEB)

Leckner, B. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Energy Conversion

1997-10-01

Fluidized bed combustion (FBC) has been applied commercially during a few decades, and sufficient knowledge is gained to design boilers with sizes of up to several hundreds of megawatt thermal power (MW{sub th}). The knowledge of what goes on inside a large combustion chamber is still limited, however, and this impedes further optimization and efficient solution of problems that might occur. Despite this lack of knowledge the present survey deals with combustion chamber processes and discusses mixing and distribution of fuel and air in the combustion chamber and its importance for sulphur capture and reduction of emissions of nitrogen oxides. It is desirable to present the material in a general way and to cover the entire field of FBC. However, the scarce openly published information deals mostly with coal combustion in atmospheric circulating fluidized bed (CFB) combustors, and therefore this application will receive most attention, but reference is also made to pressurized combustion and to other fuels than coal. In this context the important work made in the LIEKKI project on the analysis of different fuels and on the influence of pressure should be especially pointed out. (orig.)

Coal-char combustion in a fluidised bed reactor

Energy Technology Data Exchange (ETDEWEB)

Mehrotra, S.P.; Pande, M. [Indian Institute of Technolgy, Kanpur (India)

2001-12-01

Combustion of bituminous coal chars ranging from 0.8 mm to 1.8 mm has been studied in a fluidised bed reactor at temperatures ranging from 500 to 850{sup o}C. The fluidised bed consists of inert sand particles of average size of 0.5 mm and reactive coal char particles. A heat balance has been worked out to calculate the rate of combustion of char from measured incremental changes in the bed temperature during combustion. Investigations on partially burnt particles suggest that the ash layer which builds up around the burning core of char particles is non-flaking and the particles burn in a shrinking core manner. Analysis of rate data indicates that the rate of combustion is controlled by chemical reaction kinetics, though diffusion of oxygen through the bundary layer begins to influence the overall reaction kinetics at higher temperatures. The burnt out time varies linearly with particle size. Activation energy for the chemical reaction control regime is found to be around 68 kJ/mole.

Ash and heavy metals in fluidized bed-combustion; Tuhka ja raskasmetallit puuperaeisen jaetteen kerrosleijupoltossa

Energy Technology Data Exchange (ETDEWEB)

Kaessi, T.; Aittoniemi, P. [IVO International, Vantaa (Finland)

1996-12-01

Combustion ashes and submicron fly ash particles were characterized in two industrial boilers (bubbling vs. circulating fluidized bed) burning paper mill deinking sludge and bark or wood as support fuel. Bulk samples from fly ash, circulating ash and bottom ash were analyzed. Fine particles in fly ash were monitored and sampled for microscopic studies. The mass size distribution of fly ash was measured and the chemical composition according to particle size was analyzed. The results showed that ash consists of large and friable clusters formed by sintering of small mineral particles originating from paper fillers. Very few ash particles were fused and they were found only among the smallest particles. No agglomerates of fused particles were found. If the residence time in furnace is long enough sintering may proceed further and ash structure grows more dense. No indication of ash vaporization was detected. These results were similar for bubbling and circulating fluidized bed boilers. (author)

Bed agglomeration characteristics of palm shell and corncob combustion in fluidized bed

International Nuclear Information System (INIS)

Chaivatamaset, Pawin; Sricharoon, Panchan; Tia, Suvit

2011-01-01

Bed particle agglomeration was studied experimentally in an atmospheric laboratory scale fluidized bed combustor using quartz sand as bed material. Palm shell and corncob were tested. The objectives of the study were (i) to describe the contributions of the biomass ash properties and the operating conditions on the bed agglomeration tendency in term of the bed defluidization time (t def ) and the extent of potassium accumulation in the bed (K/Bed) and (ii) to further elucidate the ash inorganic behaviors and the governing bed agglomeration mechanisms. Defluidization caused by the bed agglomeration was experienced in all experiments during combustion of these biomasses, as a consequence of the presence of potassium in biomass. The experimental results indicated that biomass ash characteristics were the significant influence on the bed agglomeration. The increasing bed temperature, bed particle size and static bed height and the decreasing fluidizing air velocity enhanced the bed agglomeration tendency. The SEM/EDS analyses on the agglomerates confirmed that the agglomeration was attributed to the formation of potassium silicate liquid enriched on the surface of quartz sand particles in conjunction with the high surface temperature of the burning biomass char particles. Thermodynamic examination based on the phase diagram analysis confirmed that the molten phase formation was responsible for the agglomeration. In this study, the high molten ash fraction resulting from the high potassium content in biomass promoted the agglomeration and thus defluidization. - Highlights: → Palm shell and corncob of Thailand are tested their bed agglomeration behaviors during fluidized bed combustion. → The increase of bed temperature, bed particle size and static bed height and the decrease of air velocity enhance bed agglomeration. → The formation of ash derived potassium silicate melts enriched on sand surface is the key process. → The collision between char and sand

Comparison methods between methane and hydrogen combustion for useful transfer in furnaces

International Nuclear Information System (INIS)

Ghiea, V.V.

2009-01-01

The advantages and disadvantages of hydrogen use by industrial combustion are critically presented. Greenhouse effect due natural water vapors from atmosphere and these produced by hydrogen industrial combustion is critically analyzed, together with problems of gas fuels containing hydrogen as the relative largest component. A comparison method between methane and hydrogen combustion for pressure loss in burner feeding pipe, is conceived. It is deduced the ratio of radiation useful heat transfer characteristics and convection heat transfer coefficients from combustion gases at industrial furnaces and heat recuperators for hydrogen and methane combustion, establishing specific comparison methods. Using criterial equations special processed for convection heat transfer determination, a calculation generalizing formula is established. The proposed comparison methods are general valid for different gaseous fuels. (author)

Fluidized bed combustion with the use of Greek solid fuels

Directory of Open Access Journals (Sweden)

Kakaras Emmanuel

2003-01-01

Full Text Available The paper is an overview of the results obtained up to date from the combustion and co-combustion activities with Greek brown coal in different installations, both in semi-industrial and laboratory scale. Combustion tests with Greek lignite were realized in three different Circulating Fluidized Bed Combustion (CFBC facilities. Low rank lignite was burned in a pilot scale facility of approx. 100kW thermal capacity, located in Athens (NTUA and a semi-industrial scale of 1.2 MW thermal capacity, located at RWE's power station Niederaussem in Germany. Co-combustion tests with Greek xylitic lignite and waste wood were carried out in the 1 MWth CFBC installation of AE&E, in Austria. Lab-scale co-combustion tests of Greek pre-dried lignite with biomass were accomplished in a bubbling fluidized bed in order to investigate ash melting problems. The obtained results of all aforementioned activities showed that fluidized bed is the appropriate combustion technology to efficiently exploit the low quality Greek brown coal either alone or in conjunction with biomass species.

An experimental and numerical study of confined non-reacting and reacting turbulent jets to facilitate homogeneous combustion in industrial furnaces

Science.gov (United States)

Lee, Insu

Confined non-reacting turbulent jets are ideal for recirculating the hot flue gas back into the furnace from an external exhaust duct. Such jets are also used inside the furnace to internally entrain and recirculate the hot flue gas to preheat and dilute the reactants. Both internal and external implementation of confined turbulent jets increase the furnace thermal efficiency. For external implementation, depending on the circumstances, the exhaust gas flow may be co- or counter-flow relative to the jet flow. Inside the furnaces, fuel and air jets are injected separately. To create a condition which can facilitate near homogeneous combustion, these jets have to first mix with the burned gas inside the furnace and simultaneously being heated and diluted prior to combustion. Clearly, the combustion pattern and emissions from reacting confined turbulent jets are affected by jet interactions, mixing and entrainment of hot flue gas. In this work, the flow and mixing characteristics of a non-reacting and reacting confined turbulent jet are investigated experimentally and numerically. This work consists of two parts: (i) A study of flow and mixing characteristics of non-reacting confined turbulent jets with co- or counter-flowing exhaust/flue gas. Here the axial and radial distributions of temperature, velocity and NO concentration (used as a tracer gas) were measured. FLUENT was used to numerically simulate the experimental results. This work provides the basic understanding of the flow and mixing characteristics of confined turbulent jets and develops some design considerations for recirculating flue gas back into the furnace as expressed by the recirculation zone and the stagnation locations. (ii) Numerical calculations of near homogeneous combustion are performed for the existing furnace. The exact geometry of the furnace in the lab is used and the real dimensional boundary conditions are considered. The parameters such as air nozzle diameter (dair), fuel nozzle

Furnace

Energy Technology Data Exchange (ETDEWEB)

Osintsev, V V; Khidiyatov, A M

1981-01-01

The purpose of the invention is to improve the operating efficiency of the furnace device containing prefurnaces connected to the main combustion chamber. For this purpose in the proposed furnace device is equipped with prefurnaces with burners, rectangular vertical chamber of combustion is equipped with central hearth projection. As indicated by studies, the hearth projection of the indicated projections promotes the development of transverse streams which guarantee effective mixing of the combustion products in the upper part of the combustion chamber 3. This reduces the nonuniformity of temperature at the outlet from the latter, decreases the probability of slagging and hot spots on the heating surface.

Experimental studies on combustion of composite biomass pellets in fluidized bed.

Science.gov (United States)

Guo, Feihong; Zhong, Zhaoping

2017-12-01

This work presents studies on the combustion of Composite Biomass Pellets (CBP S ) in fluidized bed using bauxite particles as the bed material. Prior to the combustion experiment, cold-flow characterization and thermogravimetric analysis are performed to investigate the effect of air velocity and combustion mechanism of CBP S . The cold-state test shows that CBPs and bauxite particles fluidize well in the fluidized bed. However, because of the presence of large CBPs, optimization of the fluidization velocity is rather challenging. CBPs can gather at the bottom of the fluidized bed at lower gas velocities. On the contrary, when the velocity is too high, they accumulate in the upper section of the fluidized bed. The suitable fluidization velocity for the system in this study was found to be between 1.5-2.0m/s. At the same time, it is found that the critical fluidization velocity and the pressure fluctuation of the two-component system increase with the increase of CBPs mass concentration. The thermogravimetric experiment verifies that the combustion of CBPs is a first-order reaction, and it is divided into three stages: (i) dehydration, (ii) release and combustion of the volatile and (iii) the coke combustion. The combustion of CBPs is mainly based on the stage of volatile combustion, and its activation energy is greater than that of char combustion. During the combustion test, CBP S are burned at a 10kg/h feed rate, while the excess air is varied from 25% to 100%. Temperatures of the bed and flue gas concentrations (O 2 , CO, SO 2 and NO) are recorded. CBPs can be burnt stably, and the temperature of dense phase is maintained at 765-780°C. With the increase of the air velocity, the main combustion region has a tendency to move up. While the combustion is stable, O 2 and CO 2 concentrations are maintained at about 7%, and 12%, respectively. The concentration of SO 2 in the flue gas after the initial stage of combustion is nearly zero. Furthermore, NO concentration

Combustion of Jordanian oil shale using circulating fluidized bed

International Nuclear Information System (INIS)

Hamdan, M.; Al-Azzam, S.

1998-11-01

this study re[resents design and manufacturing of a lab-scale circulating fluidized bed (C.F.B) to burn low grade fuel such as Jordanian oil shale. Hydrodynamic properties of C.F.B. were studied like minimum fluidization velocity, circulation flux and carryover rate. a hot run was firstly conducted by the combustion of L.P.G. to start up the combustion process. It proceeds until reaching the minimum burning temperature of oil shale particles, at which time the LPG supply was gradually reduced and oil shale feeding started. soon after reaching a self sustainable condition of oil shale particles, the LPG supply was cut off. The main combustion variables were investigated such as air to fuel ratios, temperature profiles across the bed, exhaust gas analysis and combustion efficiency. a combustion intensity of 859 kg/hr.m 2 and combustion efficiency of 96% were achieved. (authors). 19 refs., 9 tab., 18 fig

Properties of Controlled Low Strength Material with Circulating Fluidized Bed Combustion Ash and Recycled Aggregates

Science.gov (United States)

Weng, Tsai-Lung; Cheng, An; Chao, Sao-Jeng; Hsu, Hui-Mi

2018-01-01

This study aims to investigate the effect of adding circulating fluidized bed combustion (CFBC) ash, desulfurization slag, air-cooled blast-furnace slag and coal bottom ash to the controlled low-strength material (CLSM). Test methods include slump flow test, ball drop test, water soluble chloride ion content measurement, compressive strength and length change measurement. The results show that (1) the use of CFBC hydration ash with desulfurization slag of slump flow is the best, and the use of CFBC hydration ash with coal bottom ash and slump flow is the worst; (2) CFBC hydration ash with desulfurization slag and chloride ion content is the highest; (3) 24 h ball drop test (diameter ≤ 76 mm), and test results are 70 mm to 76 mm; (4) CFBC hydration ash with desulfurization slag and compression strength is the highest, with the coal bottom ash being the lowest; increase of CFBC hydration ash can reduce compressive strength; and (5) the water-quenched blast furnace slag and CFBC hydration ash would expand, which results in length changes of CLSM specimens. PMID:29724055

Recycling of rubber tires in electric arc furnace steelmaking: simultaneous combustion of metallurgical coke and rubber tyres blends

Energy Technology Data Exchange (ETDEWEB)

Magdalena Zaharia; Veena Sahajwalla; Byong-Chul Kim; Rita Khanna; N. Saha-Chaudhury; Paul O' Kane; Jonathan Dicker; Catherine Skidmore; David Knights [University of New South Wales, Sydney, NSW (Australia). School of Materials Science and Engineering

2009-05-15

The present study investigates the effect of addition of waste rubber tires on the combustion behavior of its blends with coke for carbon injection in electric arc furnace steelmaking. Waste rubber tires were mixed in different proportions with metallurgical coke (MC) (10:90, 20:80, 30:70) for combustion and pyrolysis at 1473 K in a drop tube furnace (DTF) and thermogravimetric analyzer (TGA), respectively. Under experimental conditions most of the rubber blends indicated higher combustion efficiencies compared to those of the constituent coke. In the early stage of combustion the weight loss rate of the blends is much faster compared to that of the raw coke due to the higher volatile yield of rubber. The presence of rubber in the blends may have had an impact upon the structure during the release and combustion of their high volatile matter (VM) and hence increased char burnout. Measurements of micropore surface area and bulk density of the chars collected after combustion support the higher combustion efficiency of the blends in comparison to coke alone. The surface morphology of the 30% rubber blend revealed pores in the residual char that might be attributed to volatile evolution during high temperature reaction in oxygen atmosphere. Physical properties and VM appear to have a major effect upon the measured combustion efficiency of rubber blends. The study demonstrates that waste rubber tires can be successfully co-injected with metallurgical coke in electric arc furnace steelmaking process to provide additional energy from combustion. 44 refs., 11 figs., 2 tabs.

Investigation of a Boiler's Furnace Aerodynamics with a Vortex Solid Fuel Combustion Scheme on Physical and Mathematical Models

Directory of Open Access Journals (Sweden)

Prokhorov V.B.,

2018-04-01

Full Text Available The important problem of developing the low-cost technologies that will be able to provide a deep decrease in the concentration of nitrogen oxides while maintaining fuel burn-up efficiency is considered. This paper presents the results of the aerodynamics study of the furnace of boiler TPP-210A on the base of the physical and mathematical models in the case when boiler retrofitting from liquid to solid slag removal with two to three times reduction of nitrogen oxide emissions and replacing the vortex burners with direct-flow burners. The need for these studies is due to the fact that the direct-flow burners are "collective action" burners, and efficient fuel combustion can be provided only by the interaction of fuel jets, secondary and tertiary air jets in the furnace volume. The new scheme of air staged combustion in a system of vertical vortexes of opposite rotation with direct-flow burners and nozzles and direct injection of Kuznetsky lean coal dust was developed. In order to test the functional ability and efficiency of the proposed combustion scheme, studies on the physical model of the boiler furnace and the mathematical model of the experimental furnace bench for the case of an isothermal fluid flow were carried out. Comparison showed an acceptable degree of coincidence of these results. In all studied regimes, pronounced vortices remain in both the vertical and horizontal planes, that indicates a high degree of mass exchange between jets and combustion products and the furnace aerodynamics stability to changes in regime factors.

Coal char combustion under a CO{sub 2}-rich atmosphere: Implications for pulverized coal injection in a blast furnace

Energy Technology Data Exchange (ETDEWEB)

Borrego, A.G.; Casal, M.D. [Instituto Nacional del Carbon, CSIC. P.O. Box 73, 33080 Oviedo (Spain); Osorio, E.; Vilela, A.C.F. [Laboratorio de Siderurgia, DEMET/PPGEM - Universidade Federal do Rio Grande do Sul. P.O. Box 15021, 91501-970 Porto Alegre (Brazil)

2008-11-15

Pulverized coal injection (PCI) is employed in blast furnace tuyeres attempting to maximize the injection rate without increasing the amount of unburned char inside the stack of the blast furnace. When coal is injected with air through the injection lance, the resolidified char will burn in an atmosphere with a progressively lower oxygen content and higher CO{sub 2} concentration. In this study an experimental approach was followed to separate the combustion process into two distinct devolatilization and combustion steps. Initially coal was injected into a drop tube furnace (DTF) operating at 1300 C in an atmosphere with a low oxygen concentration to ensure the combustion of volatiles and prevent the formation of soot. Then the char was refired into the DTF at the same temperature under two different atmospheres O{sub 2}/N{sub 2} (typical combustion) and O{sub 2}/CO{sub 2} (oxy-combustion) with the same oxygen concentration. Coal injection was also performed under a higher oxygen concentration in atmospheres typical for both combustion and oxy-combustion. The fuels tested comprised a petroleum coke and coals currently used for PCI injection ranging from high volatile to low volatile bituminous rank. Thermogravimetric analyses and microscopy techniques were used to establish the reactivity and appearance of the chars. Overall similar burnouts were achieved with N{sub 2} and CO{sub 2} for similar oxygen concentrations and therefore no loss in burnout should be expected as a result of enrichment in CO{sub 2} in the blast furnace gas. The advantage of increasing the amount of oxygen in a reacting atmosphere during burnout was found to be greater, the higher the rank of the coal. (author)

Co-combustion of waste materials using fluidized bed technology

Energy Technology Data Exchange (ETDEWEB)

M. Lopes; I. Gulyurtlu; P. Abelha; T. Crujeira; D. Boavida; I. Cabrita [INETI-DEECA, Lisbon (Portugal)

2004-07-01

There is growing interest in using renewable fuels in order to sustain the CO{sub 2} accumulation. Several waste materials can be used as coal substitutes as long as they contain significant combustible matter, as for example MSW and sewage sludge. Besides the outcome of the energetic valorization of such materials, combustion must be regarded as a pre-treatment process, contributing to the safe management of wastes. Landfilling is an expensive management option and requires a previous destruction of the organic matter present in residues, since its degradation generates greenhouse gases and produces acidic organic leachates. Fluidized bed combustion is a promising technology for the use of mixtures of coal and combustible wastes. This paper presents INETI's experience in the co-combustion of coal with this kind of residues performed in a pilot fluidized bed. Both the RDF (from MSW and sewage sludge) and sewage sludge combustion problems were addressed, relating the gaseous emissions, the behaviour of metals and the leachability of ashes and a comparison was made between co-combustion and mono-combustion in order to verify the influence of the utilization of coal. 9 refs., 1 fig., 3 tabs.

Development of fluidized-bed furnace for thermal treatment of ammonium uranyl carbonate

Energy Technology Data Exchange (ETDEWEB)

Gupta, U C; Anuradha, M; Meena, R [Nuclear Fuel Complex, Hyderabad (India)

1994-06-01

At present the ammonium uranyl carbonate (AUC) route is developed at a scale of 10 kg/day of UO{sub 2}. This UO{sub 2} is directly compactible and sinterable to densities of 10.55-10.65 gm/cc. The equipment developed include precipitation tank with filtration and methanol washing and fluidized bed furnaces for thermal treatment of AUC and U{sub 3}O{sub 8}. During the design and development of these furnaces many experiments were conducted to study fluidization of AUC powder. In this paper the findings of these studies are presented. (author). 3 refs., 4 figs., 3 tabs.

Fluidised-bed combustion of gasification residue

Energy Technology Data Exchange (ETDEWEB)

Korpela, T.; Kudjoi, A.; Hippinen, I.; Heinolainen, A.; Suominen, M.; Lu Yong [Helsinki Univ. of Technology (Finland). Lab of Energy Economics and Power Plant Engineering

1996-12-01

Partial gasification processes have been presented as possibilities for future power production. In the processes, the solid materials removed from a gasifier (i.e. fly ash and bed material) contain unburnt fuel and the fuel conversion is increased by burning this gasification residue either in an atmospheric or a pressurised fluidised-bed. In this project, which is a part of European JOULE 2 EXTENSION research programme, the main research objectives are the behaviour of calcium and sulphur compounds in solids and the emissions of sulphur dioxide and nitrogen oxides (NO{sub x} and N{sub 2}O) in pressurised fluidised-bed combustion of gasification residues. (author)

Model-free adaptive control of supercritical circulating fluidized-bed boilers

Science.gov (United States)

Cheng, George Shu-Xing; Mulkey, Steven L

2014-12-16

A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

The influence of fine char particles burnout on bed agglomeration during the fluidized bed combustion of a biomass fuel

Energy Technology Data Exchange (ETDEWEB)

Scala, Fabrizio; Chirone, Riccardo [Istituto di Ricerche sulla Combustione, CNR, P.le V. Tecchio, 80-80125 Naples (Italy); Salatino, Piero [Dipartimento di Ingegneria Chimica, Universita degli Studi di Napoli Federico II, P.le V. Tecchio, 80-80125 Naples (Italy)

2003-11-15

The combustion of biomass char in a bubbling fluidized bed is hereby addressed, with specific reference to the influence that the combustion of fine char particles may exert on ash deposition and bed agglomeration phenomena. Experiments of steady fluidized bed combustion (FBC) of powdered biomass were carried out with the aim of mimicking the postcombustion of attrited char fines generated in the fluidized bed combustion of coarse char. Experimental results showed that the char elutriation rate is much smaller than expected on the basis of the average size of the biomass powder and of the carbon loading in the combustor. Samples of bed material collected after prolonged operation of the combustor were characterized by scanning electron microscopy (SEM)-EDX analysis and revealed the formation of relatively coarse sand-ash-carbon aggregates. The phenomenology is consistent with the establishment of a char phase attached to the bed material as a consequence of adhesion of char fines onto the sand particles. Combustion under sound-assisted fluidization conditions was also tested. As expected, enhancement of fines adhesion on bed material and further reduction of the elutriation rate were observed. Experimental results are interpreted in the light of a simple model which accounts for elutriation of free fines, adhesion of free fines onto bed material and detachment of attached fines by attrition of char-sand aggregates. Combustion of both free and attached char fines is considered. The parameters of the model are assessed on the basis of the measured carbon loadings and elutriation rates. Model computations are directed to estimate the effective size and the peak temperature of char-sand aggregates. The theoretical estimates of the effective aggregate size match fairly well those observed in the experiments.

Fluidized combustion of beds of large, dense particles in reprocessing HTGR fuel

International Nuclear Information System (INIS)

Young, D.T.

1977-03-01

Fluidized bed combustion of graphite fuel elements and carbon external to fuel particles is required in reprocessing high-temperature gas-cooled reactor (HTGR) cores for recovery of uranium. This burning process requires combustion of beds containing both large particles and very dense particles as well as combustion of fine graphite particles which elutriate from the bed. Equipment must be designed for optimum simplicity and reliability as ultimate operation will occur in a limited access ''hot cell'' environment. Results reported in this paper indicate that successful long-term operation of fuel element burning with complete combustion of all graphite fines leading to a fuel particle product containing <1% external carbon can be performed on equipment developed in this program

Fluidized bed and pulverized coal combustion residues for secondary pavements

International Nuclear Information System (INIS)

Ghafoori, N.; Diawara, H.; Wang, L.

2009-01-01

The United States produced nearly 125 million tons of coal combustion products in 2006. These by-products include fly ash, flue gas desulphurization materials, bottom ash, boiler slag, and other power plant by-products. The expense associated with waste disposal, lack of disposal sites, and significant environmental damage linked with the disposal of coal combustion residues have encouraged innovative utilization strategies such as the fluidized bed combustion (FBC) unit. This paper presented the results of a laboratory investigation that examined the properties of composites developed with different proportions of pre-conditioned FBC spent bed, pulverized coal combustion fly ash, natural fine aggregate, and Portland cement. The purpose of the study was to examine the extent to which the by-product composites could replace currently used materials in secondary roads. The paper presented the research objectives and experimental programs, including matrix constituent and proportions; mixture proportions; and mixing, curing, sampling, and testing. The discussion of results centered around compressive strength and expansion by internal sulfate attack. It was concluded that with proper proportioning, by-products of pulverized and fluidized bed combustion promote binding of sand particles and provide adequate strength under various curing and moisture conditions 4 refs., 6 tabs.

Co-combustion of risk husk with coal in a fluidized bed

International Nuclear Information System (INIS)

Ghani, A.K.; Alias, A.B.; Savory, R.M.; Cliffe, K.R.

2006-01-01

Power generation from biomass is an attractive technology which utilizes agricultural residue waste. In order to explain the behavior of biomass-fired fluidized bed incinerator, biomass sources from agricultural residues (rice husk) was co-fired with coal in a 0.15 m diameter and 2.3 m high fluidized bed combustor. The combustion efficiency and CO emissions were studied and compared with those for pure coal combustion. Biomass waste with up to 70% mass fraction can be co-combusted in a fluidized bed combustor designed for coal combustion with a maximum drop of efficiency of 20% depending upon excess air levels. CO levels fluctuated between 200-700 ppm were observed when coal is added. It is evident from this research that efficient co-firing of rice husk with coal can be achieved with minimum modification of existing coal-fired boilers. (Author)

Sludge combustion in fluidized bed reactors at laboratory scale

International Nuclear Information System (INIS)

Chirone, R.; Cammarota, A.

2001-01-01

The combustion of a dried sewage sludge in laboratory scale fluidized bed has been studied in Naples by the Istituto di ricerche sulla combustione (Irc) in the framework of a National project named Thermal Process with Energy Recovery to be used in laboratory and pre-pilot scale apparatus. The attention has been focused on emissions of unreacted carbon as elutriated fines, on the emissions of pollutant gases and on the assessment of the inventory of fly- and bottom ashes. The combustion behaviour of sewage sludge has been compared with those of a market available Tyre Derived Fuel (TDF) and a biomass from Mediterranean area (Robinia Pseudoacacia) and with that of a South African bituminous coal. Stationary combustion tests were carried out at 850 0 C by feeding particles in the size range 0-1 mm into a bed of silica sand without any sorbent addition. The fluidized bed combustor has been operated, at a superficial gas velocity of 0.4 m/s and different excesses of air ranging between 14 and 98%. Relatively high combustion efficiency, larger than 98.9% has been obtained in experiments carried out with sewage sludge and excess of air larger than 20%. These values, are comparable with those obtained in previously experimental activity carried out under similar operative conditions with a South Africa Bituminous coal (97-98%). It is larger than those obtained by using a Tyre Derived Fuel (89-90%) and the Robinia Pseudoacacia Biomass (93-93%). The relative importance of carbon fines elutriation, CO emissions and volatile bypassing the bed in determining the loss of combustion efficiency has been evaluated for the different fuels tested [it

Experimental research on combustion fluorine retention using calcium-based sorbents during coal combustion (II)

Energy Technology Data Exchange (ETDEWEB)

Qi, Q.; Ma, X.; Liu, J.; Wu, X.; Zhou, J.; Cen, K. [Liaoning Technical University, Fuxin (China). College of Resource and Environment Engineering

2008-12-15

Fluoride pollution produced by coal burning can be controlled with the calcium-based sorbent combustion fluorine technique in which calcium-based sorbents are mixed with the coal or sprayed into the combustion chamber. In a fixed bed tube furnace combustion experiment using one calcium-based natural mineral, limestone and one calcium-based building material, it was shown that the calcium-based sorbent particle grain size and pore structure have a big influence on the combustion fluorine retention effect. Reducing the calcium-based sorbent particle grain size and improving the calcium sorbent structure characteristics at very high temperature to enhance the fluorine retention effect is the important approach to the fluorine retention agent development. 8 refs., 1 fig., 5 tabs.

Mathematical model for solid fuel combustion in fluidized bed

International Nuclear Information System (INIS)

Kostikj, Zvonimir; Noshpal, Aleksandar

1994-01-01

A mathematical model for computation of the combustion process of solid fuel in fluidized bed is presented in this work. Only the combustor part of the plant (the fluidized bed and the free board) is treated with this model. In that manner, all principal, physical presumption and improvements (upon which this model is based) are given. Finally, the results of the numerical realisation of the mathematical model for combustion of minced straw as well as the results of the experimental investigation of a concrete physical model are presented. (author)

Atmospheric fluidized bed coal combustion research, development and application

CERN Document Server

Valk, M

1994-01-01

The use of fluidized bed coal combustion technology has been developed in the past decade in The Netherlands with a view to expanding the industrial use of coal as an energy supply. Various research groups from universities, institutes for applied science and from boiler industries participated and contributed to this research area. Comprehensive results of such recent experimentation and development work on atmospheric fluidized bed combustion of coal are covered in this volume. Each chapter, written by an expert, treats one specific subject and gives both the theoretical background as well a

3D Model Studies on the Effect of Bed and Powder Type Upon Radial Static Pressure and Powder Distribution in Metallurgical Shaft Furnaces

Directory of Open Access Journals (Sweden)

Panic B.

2017-09-01

Full Text Available The flow of gases in metallurgical shaft furnaces has a decisive influence on the course and process efficiency. Radial changes in porosity of the bed cause uneven flow of gas along the radius of the reactor, which sometimes is deliberate and intentional. However, holdup of solid particles in descending packed beds of metallurgical shaft furnaces can lead to unintentional changes in porosity of the bed along the radial reactor. Unintentional changes in porosity often disrupt the flow of gas causing poor performance of the furnace. Such disruptions of flow may occur in the blast furnace due to high level of powder content in gas caused by large amount of coal dust/powder insufflated as fuel substitute. The paper describes the model test results of radial distribution of static pressure and powder hold up within metallurgical reactor. The measurements were carried out with the use of 3D physical model of two-phase flow gas-powder in the moving (descending packed bed. Sinter or blast furnace pellets were used as packed bed while carbon powder or iron powder were used as the powder. Wide diversity within both static pressure distribution and powder distribution along the radius of the reactor were observed once the change in the type of powder occurred.

Combustion of cork waste in a circulating fluidized bed combustor

Energy Technology Data Exchange (ETDEWEB)

Gulyurtlu, I.; Boavida, D.; Miranda, M.; Cabrita, I. [Dept. de Tecnologias de Combustao, ITE-INETI, Lisboa (Portugal); Abelha, P. [Coaltec e Ambiente, Lisboa (Portugal)

1999-07-01

There is currently an ongoing joint project between Portugal and Spain, which is being funded by the FAIR programme. The principal objective of the FAIR project is to investigate the application of the fluidised bed combustion (FBC) technology to burn cork wastes with the aim of overcoming the difficulties currently experienced in the cork processing industries. The combustion studies at INETI were carried out using the 300 kW{sub th} circulating fluidised bed facility. The combustor is square in cross section with each side being 0.3 m long. The combustor height is 5 m. The temperatures in the bed, the riser and that of the flue gases leaving the reactor were continuously monitored. The combustion gases leaving the reactor passed through the recycling cyclone first to capture most of particulates elutriated out of the combustor. The solid particles were intermittently collected for analysis to determine the amount of carbon present, which helped the combustion efficiency to be calculated. Instantaneous measurements of O{sub 2}, CO, CO{sub 2}, NO{sub x}, N{sub 2}O and SO{sub 2} present levels in the flue gases were also carried out. The combustion tests were done with both the cork waste dust and granular virgin cork. The difference is that cork dust gets contaminated during the process due to the use of various additives. Most of the combustion took place in the riser where the temperature was at times up to 523 K above that of the bed. The unburned carbon level was low ranging from about 1.5 to 2.% suggesting that most of the particles burned to completion in the riser. (orig.)

Mathematical modelling of straw combustion in a 38 MWe power plant furnace and effect of operating conditions

Energy Technology Data Exchange (ETDEWEB)

Yao Bin Yang; Robert Newman; Vida Sharifi; Jim Swithenbank; John Ariss [Sheffield University, Sheffield (United Kingdom). Sheffield University Waste Incineration Centre (SUWIC), Department of Chemical and Process Engineering

2007-01-15

As one of the most easily accessible renewable energy resources, straw can be burned to provide electricity and heat to local communities. In this paper, mathematical modelling methods have been employed to simulate the operation of a 38 MWe straw-burning power plant to obtain detailed information on the flow and combustion characteristics in the furnace and to predict the effect on plant performance of variation in operating conditions. The predicted data are compared to measurements in terms of burning time, furnace temperature, flue gas emissions (including NOx), carbon content in the ash and overall combustion efficiency. It is concluded that straw burning on the grate is locally sub-stoichiometric and most of the NO is formed in the downstream combustion chamber and radiation shaft; auxiliary gas burners are responsible for the uneven distribution of temperature and gas flow at the furnace exit; and fuel moisture content is limited to below 25% to prevent excessive CO emission without compromising the plant performance. The current work greatly helps to understand the operating characteristics of large-scale straw-burning plants. 33 refs., 15 figs., 3 tabs.

Experimental investigation of combustion of biomass slurry in an oil fired furnace

Energy Technology Data Exchange (ETDEWEB)

Prakash, S.V. [Mechanical Dept., M.S. Ramaiah Inst. of Tech., Bangalore (India); Shankapal, S.R. [M.S. Ramaiah School of Advanced Studies, Bangalore (India)

2008-07-01

An experimental investigation of combustion of biomass slurry in an oil fired furnace was carried out using pulverized coconut shell (CSP), LDO and water. The effect of equivalence ratio on the slurry composition, calorific value and the effect of exhaust gas percentage are presented. The calorific value of the biomass slurry increases with equivalence ratio initially, attains a peak value and then decreases with the increase in equivalence ratio. It is also observed that with the increase in composition of biomass slurry, the cost of the fuel and the percentage emission of CO decreases. It was found that CSP up to a blend of 20% was more convenient to be used as a slurry fuel in the furnace. (orig.)

The French example: nuclear energy, fluidized bed combustion, gas treating against SO2 pollution

International Nuclear Information System (INIS)

Leygonie, R.; Bouscaren, R.

1989-01-01

Sulphur dioxide emissions in France have declined by 64% from 1980 to 1987. Those of nitrogen oxides from stationary sources have been lowered by 49 %. The main reason is the development of nuclear electricity, from 52 000 TJ in 1977 to 894 000 TJ in 1987. Another factor is a better efficiency in energy use: from 1973 to 1987, the Gross Domestic Product has progressed by 33% while energy consumption only increased by 6.7%. Furthermore, natural gas consumption has grown from 360 000 TJ in 1973 up to 878 000 TJ in 1987. France still must abate emissions in the medium and long range, and efforts will essentially bear on small and medium-size combustion plants by direct injection of limestone and lime in the furnace development of various types of desulfurizing fluid bed combustors and flue gas treatment processes [fr

Combustion of agro-waste with coal in a fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Atimtay, Aysel T. [Middle East Technical University, Department of Environmental Engineering, Ankara (Turkey)

2010-02-15

In this study, a review of the studies done on the co-combustion of some agro-waste in a bubbling fluidized bed combustor (BFBC) having an inside diameter of 102 mm and a height of 900 mm is given. The agro-waste used to investigate the co-combustion characteristics were peach and apricot stones produced as a waste from the fruit juice industry, and olive cake produced as a waste from the olive oil industry. These are typical wastes for a Mediterranean country. A lignite coal was used for co-combustion. On-line concentrations of O{sub 2}, CO, CO{sub 2}, SO{sub 2}, NO{sub x} and total hydrocarbons (C{sub m} H{sub n}) were measured in the flue gas during combustion experiments. Variations of emissions of various pollutants were studied by changing the operating parameters (excess air ratio, fluidization velocity and fuel feed rate). Temperature distribution along the bed was measured with thermocouples. Emissions were also monitored from the exhaust. Various combinations of coal and biomass mixtures were tested. During the combustion tests, it was observed that the volatile matter from the biomass quickly volatilizes and mostly burns in the freeboard. The temperature profiles along the bed and the freeboard also confirmed this phenomenon. It was found that as the volatile matter of the biomass increases, combustion takes place more in the freeboard region. Better combustion conditions occur at higher excess air ratios. The results showed that co-combustion with these three proposed biomasses lowers the SO{sub 2} and NO{sub x} emissions considerably. CO and hydrocarbon emissions are lower at the higher excess air ratios. (orig.)

Bioenergy originating from biomass combustion in a fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Crujeira, T.; Gulyurtlu, I.; Lopes, H.; Abelha, P.; Cabrita, I. [INETI/DEECA, Lisboa (Portugal)

2008-07-01

Bioenergy could significantly contribute to reducing and controlling greenhouse emissions (GHG) and to replace fossil fuels in large power plants. Although the use of biomass, originating from forests, could be beneficial, particularly in preventing fires, there are obstacles to achieve a sustainable supply chain of biomass in most European countries. In addition, there are also technical barriers as requirements of biomass combustion may differ from those of coal, which could mean significant retrofitting of existing installations. The combustion behaviour of different biomass materials were studied on a pilot fluidised bed combustor, equipped with two cyclones for particulate matter removal. The gaseous pollutants leaving the stack were sampled under isokinetic conditions for particulate matter, chlorine compounds, heavy metals and dioxins and furans (PCDD/F). The results obtained indicated that the combustion of these materials did not present any operational problem, although for temperatures above 800{sup o}C, bed agglomeration could be observed for all biomass materials studied. Most of the combustion of biomass, contrary to what is observed for coal, takes place in the riser where the temperature was as much as 150{sup o}C above that of the bed. Stable combustion conditions were achieved as well as high combustion efficiency. When compared with the emissions of bituminous coal, the most used fossil fuel, the emissions of CO and SO2 were found to be lower and NOx emissions were similar to those of coal. HCl and PCDD/F could be considerable with biomasses containing high chlorine levels, as in the case of straw. It was observed that the nature of ash could give rise serious operating problems.

Volatiles combustion in fluidized beds. Final technical report, 4 September 1992--4 June 1995

Energy Technology Data Exchange (ETDEWEB)

Pendergrass, R.A. II; Raffensperger, C.; Hesketh, R.P.

1996-02-29

The goal of this project is to investigate the conditions in which volatiles will burn within both the dense and freeboard regions of fluidized beds. Experiments using a fluidized bed operated at incipient fluidization are being conducted to characterize the effect of particle surface area, initial fuel concentration, and particle type on the inhibition of volatiles within a fluidized bed. A review of the work conducted under this grant is presented in this Final Technical Report. Both experimental and theoretical work have been conducted to examine the inhibition of the combustion by the fluidized bed material, sand. It has been shown that particulate phase at incipient fluidization inhibits the combustion of propane by free radical destruction at the surface of sand particles within the particulate phase. The implications of these findings is that at bed temperatures lower than the critical temperatures, gas combustion can only occur in the bubble phase or at the top surface of a bubbling fluidized bed. In modeling fluidized bed combustion this inhibition by the particulate phase should be included.

A review of oxy-fuel combustion in fluidized bed reactors

CSIR Research Space (South Africa)

Mathekga, HI

2016-06-01

Full Text Available Presently, there is no detailed review that summarizes the current knowledge status on oxy-fuel combustion in fluidized bed combustors. This paper reviewed the existing literature in heat transfer, char combustion and pollutant emissions oxy...

Advanced steel reheat furnace

Energy Technology Data Exchange (ETDEWEB)

Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

1997-10-01

Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

SELECTION OF SUSTAINABLE TECHNOLOGIES FOR COMBUSTION OF BOSNIAN COALS

Directory of Open Access Journals (Sweden)

Anes Kazagić

2010-01-01

Full Text Available This paper deals with optimization of coal combustion conditions to support selection a sustainable combustion technology and an optimal furnace and boiler design. A methodology for optimization of coal combustion conditions is proposed and demonstrated on the example of Bosnian coals. The properties of Bosnian coals vary widely from one coal basin to the next, even between coal mines within the same basin. Very high percentage of ash (particularly in Bosnian brown coal makes clear certain differences between Bosnian coal types and other world coal types, providing a strong argument for investigating specific problems related to the combustion of Bosnian coals, as well as ways to improve their combustion behaviour. In this work, options of the referent energy system (boiler with different process temperatures, corresponding to the different combustion technologies; pulverised fuel combustion (slag tap or dry bottom furnace and fluidized bed combustion, are under consideration for the coals tested. Sustainability assessment, based on calculation economic and environment indicators, in combination with common low cost planning method, is used for the optimization. The total costs in the lifetime are presented by General index of total costs, calculated on the base of agglomeration of basic economic indicators and the economic indicators derived from environmental indicators. So, proposed methodology is based on identification of those combustion technologies and combustion conditions for coals tested for which the total costs in lifetime of the system under consideration are lowest, provided that all environmental issues of the energy system is fulfilled during the lifetime. Inputs for calculation of the sustainability indicators are provided by the measurements on an experimental furnace with possibility of infinite variation of process temperature, supported by good praxis from the power plants which use the fuels tested and by thermal

Combustion of fuels with low sintering temperature

Energy Technology Data Exchange (ETDEWEB)

Dalin, D

1950-08-16

A furnace for the combustion of low sintering temperature fuel consists of a vertical fuel shaft arranged to be charged from above and supplied with combustion air from below and containing a system of tube coils extending through the fuel bed and serving the circulation of a heat-absorbing fluid, such as water or steam. The tube-coil system has portions of different heat-absorbing capacity which are so related to the intensity of combustion in the zones of the fuel shaft in which they are located as to keep all parts of the fuel charge below sintering temperature.

Modelling of carry-over in recovery furnaces

Energy Technology Data Exchange (ETDEWEB)

Fakhrai, Reza [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

2000-04-01

Development of mathematical modelling of the combustion process in the furnace of recovery boilers is the subject of this work. This work as a continuation of many years of modelling efforts carried out at KTH/Vaerme- och Ugnsteknik focussed particularly on: char bed modelling; droplets-wall interaction modelling; and carry-over modelling. The char bed model has been studied. Droplets/parcels were considered as a single reactor working independently of the other droplets. The mass of the droplets was not distributed uniformly but induced in the landing place. The droplets hitting the char bed will stick to it and they are alive and part of the calculation. In this way the distribution of the mass on the char bed is only dependent on the parameters which effect flight history such as droplet/parcel diameter, boilers flow field, etc. The droplet- wall interaction model has been studied and found to be very important for obtaining the correct temperature distribution in the recovery furnace. The new approach is based on removal of droplets which hits the wall in the upper part of the recovery boiler from carryover calculation. This model has been proposed and implemented into the GRFM (General Recovery Furnace Model). The carryover modelling effort was based on mass balance in which the number and physical statistics of the droplets/parcel were estimated and the amount of unburned mass was calculated. All of the above listed models were tested together with all other models of heat and mass transfer processes in recovery furnaces using a GRFM. Three-dimensional numerical simulations of the industrial recovery boiler (63 kg/s, 82 bar, 480 deg C) were performed. The number of grid was 232,000 and the number of air ports in this simulation was 178. The air entering the furnace by these ports has different flow rates. Flow and temperature fields as well as species distributions were calculated. The results show good agreement with previously published data and modelling

Oxy-fuel combustion on circulating fluidized bed. Chapter 5

Energy Technology Data Exchange (ETDEWEB)

Anthony, E.J. [Canmet, Natural Resources Canada (Canada); Hack, H. [Foster Wheeler North America Corporation (United States)

2011-07-01

This paper explores the developments and field tests carried out with oxy-fuel fluidized bed combustion. This method has the advantage over the other options of emitting a pure stream of CO2 which thus does not need to be concentrated to be liquefied, transported and stored. In addition, pilot scale tests have shown that oxy-fired circulating fluidized bed combustion (CFBC) results in low emission and fuel flexibility. This paper highlighted that oxy-fired CFBC might be a good option for CCS but tests performed so far have been on a small scale. To confirm the promising results of pilot tests, demonstration projects are underway and are presented herein.

Numerical study of aerodynamics and brown coal combustion in the vortex furnace with air excess variation

Directory of Open Access Journals (Sweden)

Krasinsky Denis

2017-01-01

Full Text Available The results of numerical modelling of 3D turbulent two-phase reacting flow with account for all the principal heat and mass transfer processes during the pulverized brown coal combustion in the vortex furnace of a power plant boiler unit have been presented. For two computational cases where air excess coefficient α was varied (set to 1.15 and 1.25, the detailed aerothermochemical 3D structure of reacting flow in the furnace volume has been revealed. The comparison of integral heat engineering parameters and NOx emissions obtained in the two cases has shown a slightly improved vortex furnace performance in the case α=1.25.

Design and construction of a new furnace combustion pilot in IIE; Diseno y construccion de un nuevo horno experimental de combustion en el IIE

Energy Technology Data Exchange (ETDEWEB)

Martinez Flores, Marco Antonio; Tamayo Flores, G. A. [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)]. E-mail: mamf@iie.org.mx; gatamayo@iie.org.mx

2010-11-15

To expand the scope of studies and technological developments in the Laboratory of Combustion of the Thermal Process Management a new experimental furnace with a capacity of 1.5 MWt was designed and built. Spray design studies with real operational evaluation (comparison of emission of Combustion products and thermal behavior) as well as information on the behavior of the NO{sub x} emissions will be produced. An automatic control system using a water cooling jacket provides the cooling of the furnace. The furnace design is modular, consisting of six sections. Currently three trials to its maximum load of operation have been performed. The results show that the global energy balance of the furnace matches the design. The flue gas residence time and temperature also match those at the exit of steam generators of big capacity. [Spanish] Para ampliar las posibilidades de estudios y desarrollos tecnologicos del laboratorio de combustion de la Gerencia de Procesos Termicos, se diseno y construyo un nuevo horno experimental con capacidad maxima de 1.5 MegaWatts termicos (MWt). Este horno permitira realizar estudios de diseno de atomizadores con evaluacion de operacion real (comparacion de emision de productos de combustion y comportamiento termico), asi como ampliar la informacion que se tiene en el comportamiento de la emision de los oxidos de nitrogeno (NO{sub x}) que se producen en el horno. El diseno del horno es modular, compuesto por seis secciones, las cuales se enfrian de forma independiente a traves de un sistema de control automatico, empleando una chaqueta de enfriamiento por la cual circula agua. Actualmente se han realizado tres encendidos hasta alcanzar su carga maxima de operacion, los resultados obtenidos muestran que el balance de energia global del horno experimental es practicamente el de diseno y cumple con las caracteristicas de tiempo de residencia y temperatura de gases a la salida del horno de Generadores de Vapor de gran capacidad.

Fluidized bed furnace for coating nuclear fuel and/or breeder material cores. Wirbelschichtofen zur Beschichtung von nuklearen Brennstoff- und/oder Brutstoffkernen

Energy Technology Data Exchange (ETDEWEB)

Barnert, E; Ringel, H; Schmitz, H; Zimmer, E

1982-10-21

The insulation of the fluidized bed chamber is divided into two parts, where the inner part can have a mechanical load on it, while the outer part has a low thermal conductivity. The latter makes it possible to use cooling gases, instead of water, for cooling the fluidized bed furnace. The cooling gas has no effect on the critical mass to be taken into account in dimensioning the volume of the fluidized bed, and the quantity of fuel and/or breeder material can be increased by about 20 times in the fluidized bed chamber, compared with the water-cooled fluidized bed furnace. For safety reasons, particularly in order to reduce the fire danger if there is a fault, inert gases, for example nitrogen, carbon dioxide etc. are preferred as cooling gases.

Determination of the coke bed voidage in the blast furnace hearth

Energy Technology Data Exchange (ETDEWEB)

Havelange, O.; Danloy, G.; Venturini, M.J. [and others] [CRM, Liege (Belgium)

2004-07-01

The objectives of the research were to develop and apply techniques and model tools allowing an online evaluation of the blast furnace hearth conditions and its permeability, in order to guarantee a stable furnace operation and to control the refractory wear through early corrective actions. CRM determined the coke bed voidage in the hearth of BFB of Cockerill-Sambre by two techniques: one based on pressure measurement inside the taphole and the other based on electromotive force measurement. A mathematicalmodel was developed taking into account the movements of the deadman. ln order to continuously determine the hot metal flow rate, BFI measured the filling level in the runner at BF 2 of TKS. A statistical wear model evaluated the cross-sectional runner geometry. The data have been fed into a model to calculate the coke bed voidage on multiple taphole blast furnaces. To control the wear caused by preferential liquid flow, Corus IJmuiden developed a monitoring of temperature and heat flux information from purpose-installed duplex thermocouples. This information has been correlated over time to identify any persistent trends and used to evaluate control measures such as blocked tuyeres and process shutdowns. Industrial trials at Fos BF1 enabled IRSID to propose a picture to describe the effects of the central coke charging practice. IRSID used the Fluent code to describe the liquid flow in the hearth with regard to the deadman conditions and to simulate tracer experiments. From studies of the behaviour of the hearth skull, Corus UK proposed a method for its monitoring. The iron flow rate was measured by using strain gauges attached to the torpedo ladles, and the slag flow rate was estimated from the slag pelletiser current. Data from tuyere core drilling samples were examined to estimate the voidage in the hearth. 38 refs., 127 figs.

Fluidized bed combustion of low-grade coal and wastes: Research and development

Energy Technology Data Exchange (ETDEWEB)

Borodulya, V.A.; Dikalenko, V.I.; Palchonok, G.I.; Vinogradov, L.M. [Academy of Sciences of Belarus, Minsk (Belarus). A.V. Luikov Heat and Mass Transfer Inst.; Dobkin, S.M.; Telegin, E.M. [Special Design Office, Brest (Belarus)

1994-12-31

Experimental studies were carried out to investigate devolatilization of fuel as single spherical particles of wood, hydrolytic lignin, leather sewage sludge and Belarussian brown coals in a fluidized bed of sand. It is found that the devolatilization process depends on moisture and ash contents in fuel and on the external heat and mass transfer rate. The char combustion occurs largely in the intermediate region. Kinetic parameters of the devolatilization and char combustion are obtained. A low-capacity fluidized bed boiler suitable for combustion of coal and different wastes is described.

Experimental study of improvement on combustion control of fluidized bed combustion chamber; Ryudosho shokyakuro no nenshosei no kaizen ni tsuite

Energy Technology Data Exchange (ETDEWEB)

Izumiya, T.; Baba, K.; Koshida, H.; Uetani, J.; Furuta, M.

1998-10-29

Nippon Steel Corporation has carried out an experimental study using the Yawata waste incinerator plant in order to improve combustion control of a fluidized bed combustion chamber. For controlling the forming of dioxin, combustion control is very important in addition to conventional methods. In this paper, we report two studies about improvements on combustion control. In the first study, we verified improvement on combustion control by modifying gas flow at the freeboard. The operational results of the experiments were studied using the numerical model of the combustion chamber. The modification of gas flow at freeboard was confirmed to be effective to obtain a compact design of fluidized bed combustion chamber for municipal waste. In the second, study we improved combustion control for sewage combustion with municipal waste. In burning municipal waste and sewage, it is especially required to take combustion control into careful consideration. In this experiment, we developed a new device for supplying sewage for the appropriate controlling combustion, and verified its effectiveness to combustion control and an effective reduction of dioxin. (author)

Combustion of palm oil solid waste in fluidized bed combustor

International Nuclear Information System (INIS)

Abdullah, I.; Shamsuddin, A.H.; Sopian, K.

2000-01-01

Results of experimental investigations of fluidized bed combustion of palm oil wastes consisting of shell, fibre and empty fruit bunches high heating value of 17450 kJ/kg and low heating value of 14500 kJ/kg. The fluidized bed combuster used has a vessel size of 486 x 10 6 mm 3 , surface area of evaporation tubes and distribution air pipes of 500 mm 2 and 320 mm 2 respectively. It was found that a fuel feeding rate 160 kg/h is required to achieve a steam flow rate of 600 kg/h, with the combustion efficiency 96% and boiler efficiency of 72%, emission level of flue gas NO x at less than 180 ppm, SO 2 at less than 20 ppm are measured in the flue gas. (Author)

Pulsed atmospheric fluidized bed combustion

Energy Technology Data Exchange (ETDEWEB)

1989-11-01

In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

LIEKKI 2 - Combustion technology is environmental technology

Energy Technology Data Exchange (ETDEWEB)

Hupa, M. [Aabo Akademi, Turku (Finland)

1996-12-31

Finland has wide experience in applications of various combustion technologies and fuels and in supplying energy to industry and municipalities. Furthermore, combustion hardware and equipment are amongst our most important export products. Above all, fluidized bed boilers, recovery boilers for pulp mills and heavy diesel engines and diesel power plants have achieved excellent success in the world markets. Exports of these products alone have amounted to several billions of Finnish marks of annual sales in recent years. Within modern combustion technology, the objective is to control flue gas emissions as far as possible in the process itself, thus doing away with the need for the separate scrubbing of flue gases. To accomplish this it has been necessary to conduct a large amount of research on the details of the chemistry of combustion emissions and the flows in furnaces and engine cylinders. A host of completely new products are being developed for the combustion technology field. The LIEKKI programme has been particularly interested in so-called combined-cycle processes based on pressurized fluidized bed technology

Lewis pressurized, fluidized-bed combustion program. Data and calculated results

Science.gov (United States)

Rollbuhler, R. J.

1982-03-01

A 200 kilowatt (thermal), pressurized, fluidized bed (PFB) reactor and research test facility were designed, constructed, and operated. The facility was established to assess and evaluate the effect of PFB hot gas effluent on aircraft turbine engine materials that may have applications in stationary powerplant turbogenerators. The facility was intended for research and development work and was designed to operate over a wide range of conditions. These conditions included the type and rate of consumption of fuel (e.g., coal) and sulfur reacting sorbent material: the ratio of feed fuel to sorbent material; the ratio of feed fuel to combustion airflow; the depth of the fluidized reaction bed; the temperature and pressure in the reaction bed; and the type of test unit that was exposed to the combustion exhaust gases.

Effects of biomass on dynamics of combustion in circulating fluidized beds

Directory of Open Access Journals (Sweden)

Tourunen Antti

2004-01-01

Full Text Available Fluidized bed technology is very suitable for the combustion of biomass Nevertheless substitution of coal with biomass affects boiler operation and especially dynamics and controllability. Non-homogeneity of biomass and fuel feeding disturbances cause process instability, such as variations in temperatures and pressures, which reduce lifetime of equipment and structures. Because of process instability higher air coefficient must be used in order to avoid CO emissions, which is not economical. Combustion profiles for coal, wood and peat, measured at the VTT Processes Pilot circulating fluidized bed reactor, have been compared. Process stability and char inventories have been studied by the measurements and the model. Biofuel are usually very reactive and their combustion profiles are quite different compared to coals. Because of high reactivity and low char content combustion process with biofuel is very sensitive for fuel feeding. Also low char inventory effect on load changes combined with combustion profile that differs from coals. Because of different combustion profile heat transfer can be a limiting factor in load changes despite the high reactivity and fast oxygen response.

Combustion of poultry litter in a fluidised bed combustor

Energy Technology Data Exchange (ETDEWEB)

P. Abelha; I. Gulyurtlu; D. Boavida; J. Seabra Barros; I. Cabrita; J. Leahy; B. Kelleher; M. Leahy [DEECA-INETI, Lisbon (Portugal)

2003-04-01

Combustion studies of poultry litter alone or mixed with peat by 50% on weight basis were undertaken in an atmospheric bubbling fluidised bed. Because of high moisture content of poultry litter, there was some uncertainty whether the combustion could be sustained on 100% poultry litter and as peat is very available in Ireland, its presence was considered to help to improve the combustion. However, the results showed that, as long as the moisture content of poultry litter was kept below 25%, the combustion did not need the addition of peat. The main parameters that were investigated are (i) moisture content, (ii) air staging, and (iii) variations in excess air levels along the freeboard. The main conclusions of the results are (i) combustion was influenced very much by the conditions of the fuel supply, (ii) the steady fuel supply was strongly dependent on the moisture content of the poultry litter, (iii) temperature appeared to be still very influential in reducing the levels of unburned carbon and hydrocarbons released from residues, (iv) the air staging in the freeboard improved combustion efficiency by enhancing the combustion of volatiles released from residues in the riser and (vi) NOx emissions were influenced by air staging in the freeboard. Particles collected from the bed and the two cyclones were analysed to determine the levels of heavy metals and the leachability tests were carried out with ashes collected to verify whether or not they could safely be used in agricultural lands. 8 refs., 1 fig., 8 tabs.

Co-combustion of agricultural wastes in a circulating fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Huseyin Topal; Aysel T. Atimtay [Gazi University, Ankara (Turkey). Dept. of Mechanical Engineering

2005-07-01

In this study a circulating fluidized bed combustion (CFBC) of 125 mm inside diameter and 1800 mm height was used to investigate the co-combustion characteristics of peach and apricot stones produced as a waste from the fruit juice industry, and sunflower stems produced as a waste from the edible oil industry with a lignite coal. Lignite coal is a coal most widely used in Turkey. On-line concentrations of O{sub 2}, CO, CO{sub 2}, SO{sub 2}, NOx and total hydrocarbons (C{sub m}H{sub n}) were measured in the flue gas during combustion experiments. By changing the operating parameters the variation of emissions of various pollutants were studied. During combustion tests, it was observed that the volatile matter from agro-wastes quickly volatilizes and mostly burn in the riser. The temperature profiles along the bed and the rise also confirmed this phenomenon. It was found that as the volatile matter content of agro-waste increases, the combustion efficiency increases and the combustion takes place more in the upper region of the riser. These results suggest that agro-wastes are potential fuels that can be utilized for clean energy production by using CFBC in countries where agricultural activities are heavy. 3 refs., 4 figs., 5 tabs.

Modelling of turbulent combustion in the blast furnace raceway

Energy Technology Data Exchange (ETDEWEB)

Karvinen, R.; Maekiranta, R. [Tampere Univ. (Finland). Energy and Process Engineering

1996-12-31

The phenomena concerning coke-gas -suspension and simultaneous combustion of solid coke particles and residual fuel oil in a blast furnace raceway are modelled. The flow field of suspension is predicted by using the two fluid model, which is based on the Eulerian method, in the Phoenics code. The standard k-e -model of turbulence is used. Pyrolysis of oil droplets is calculated with the own coded subroutine, which is based on the Lagrangian approach. Gas phase reaction rate is assumed to be controlled by chemical kinetics. Radiative heat transfer is calculated by using the six-flux method. Heterogenous surface reactions are used for the coke particles. Calculations without coke combustion show that due to a poor mixing in the hot blast, pyrolysis gases of residual fuel oil have not time enough to react with oxygen. It is obvious that if combustion of coke particles is taken into account, the oxygen content in the blast decreases to such a level, that unburnt pyrolysis gases can flow out of the raceway causing problems. The distribution of coke void fraction has been succeeded to predict in the raceway domain. Coke particles fall from the upper part of the raceway to the hot blast forming locally high concentrations, which affect very strongly the oxygen distribution of the hot blast. (orig.) SULA 2 Research Programme; 10 refs.

Modelling of turbulent combustion in the blast furnace raceway

Energy Technology Data Exchange (ETDEWEB)

Karvinen, R; Maekiranta, R [Tampere Univ. (Finland). Energy and Process Engineering

1997-12-31

The phenomena concerning coke-gas -suspension and simultaneous combustion of solid coke particles and residual fuel oil in a blast furnace raceway are modelled. The flow field of suspension is predicted by using the two fluid model, which is based on the Eulerian method, in the Phoenics code. The standard k-e -model of turbulence is used. Pyrolysis of oil droplets is calculated with the own coded subroutine, which is based on the Lagrangian approach. Gas phase reaction rate is assumed to be controlled by chemical kinetics. Radiative heat transfer is calculated by using the six-flux method. Heterogenous surface reactions are used for the coke particles. Calculations without coke combustion show that due to a poor mixing in the hot blast, pyrolysis gases of residual fuel oil have not time enough to react with oxygen. It is obvious that if combustion of coke particles is taken into account, the oxygen content in the blast decreases to such a level, that unburnt pyrolysis gases can flow out of the raceway causing problems. The distribution of coke void fraction has been succeeded to predict in the raceway domain. Coke particles fall from the upper part of the raceway to the hot blast forming locally high concentrations, which affect very strongly the oxygen distribution of the hot blast. (orig.) SULA 2 Research Programme; 10 refs.

N2O emission under fluidized bed combustion condition

International Nuclear Information System (INIS)

Shen, B.X.; Yao, Q.; Mi, T.; Liu, D.C.; Feng, B.; Winter, Franz

2003-01-01

In this paper, many rules about N 2 O and NO x emission under fluidized bed combustion conditions were found by experiments. The research results indicate that CaO, CaSO 4 , Fe 2 O 3 and char have important influence on decomposition of N 2 O; co-combustion of coal and biomass are effective measures to low N 2 O and NO x emission

Factors affecting the amounts of emissions arising from fluidized bed combustion of solid fuels

International Nuclear Information System (INIS)

Horbaj, P.

1996-01-01

The factors affecting the amounts of nitrogen oxides (NO x ) and sulfur oxides (SO x , i.e. SO 2 + SO 3 ) formed during fluidized bed combustion of fossil fuels are analyzed using both theoretical concepts and experimental data. The factors treated include temperature, excess air, fuel parameters, pressure, degree of combustion gas recycling, combustion distribution along the combustion chamber height, and sulfur trapping processes for NO x , and the Ca/S ratio, fluidized layer height and fluidization rate, granulometry and absorbent type, fluidized layer temperature, and pressure during combustion for SO x . It is concluded that fluidized bed boilers are promising power generating facilities, mitigating the environmental burden arising from fossil fuel combustion. (P.A.). 12 figs., 9 refs

Pressurized fluidized-bed combustion technology exchange workshop

Energy Technology Data Exchange (ETDEWEB)

,

1980-04-01

The pressurized fluidized-bed combustion technology exchange workshop was held June 5 and 6, 1979, at The Meadowlands Hilton Hotel, Secaucus, New Jersey. Eleven papers have been entered individually into EDB and ERA. The papers include reviews of the US DOE and EPRI programs in this area and papers by Swedish, West German, British and American organizations. The British papers concern the joint program of the USA, UK and FRG at Leatherhead. The key factor in several papers is the use of fluidized bed combustors, gas turbines, and steam turbines in combined-cycle power plants. One paper examines several combined-cycle alternatives. (LTN)

Occurrence of bromine in fluidised bed combustion of solid recovered fuel

Energy Technology Data Exchange (ETDEWEB)

Vainikka, P.

2011-12-15

Corrosive ash species are the single most important factor limiting the electric efficiency of steam boiler plants fired with waste or biomass. Chlorine has been found to have a central role in the chemistry involved as it reduces the melting temperature of ash, forms corrosive vapour and gas species in the furnace and halogenated deposits on boiler heat transfer surfaces. In this context chlorine has been extensively researched. At the time of writing this thesis there was hardly any published data available on the occurrence of bromine (Br) in the aforementioned context. The objective of this work was to review the occurrence of bromine in solid fuels and characterise the behaviour of bromine in full-scale fluidised bed combustion. The review on the occurrence of bromine in solid fuels revealed that in anthropogenic wastes bromine is mainly found in connection to flame retarded substances. Several weight percentages of bromine can be found in plastics treated with brominated flame retardants (BFRs). Bromine is typically found some 100-200 mg kg-1 in mixed municipal solid wastes (MSW). Bromine may be enriched in fuels with high share of plastics, such as solid recovered fuel (SRF) or refuse derived fuel (RDF). Up to 2000 mg kg-1 was found as a monthly average in SRF, typical levels being 20-200 mg kg-1. Wastewater sludge from paper mills may contain bromine 20-100 mg kg-1 due the use of bromine based biocides. In other fuels bromine may be found in significant amounts in marine influenced coal deposits and peat as well as in biomass treated with brominated pesticides. In the experimental part SRF, spruce bark and wastewater sludge from a paper mill were co-fired in a full- scale bubbling fluidised bed (BFB) boiler, and the collected fuels, aerosols and waterwall deposits were analysed with the focus on the fate of bromine. Bromine was mainly found to form water soluble high vapour pressure alkali metal halides in the furnace - in the form of KBr(g) and NaBr(g) as

Effect of flue gas recirculation on heat transfer in a supercritical circulating fluidized bed combustor

Directory of Open Access Journals (Sweden)

Błaszczuk Artur

2015-09-01

Full Text Available This paper focuses on assessment of the effect of flue gas recirculation (FGR on heat transfer behavior in 1296t/h supercritical coal-fired circulating fluidized bed (CFB combustor. The performance test in supercritical CFB combustor with capacity 966 MWth was performed with the low level of flue gas recirculation rate 6.9% into furnace chamber, for 80% unit load at the bed pressure of 7.7 kPa and the ratio of secondary air to the primary air SA/PA = 0.33. Heat transfer behavior in a supercritical CFB furnace between the active heat transfer surfaces (membrane wall and superheater and bed material has been analyzed for Geldart B particle with Sauter mean diameters of 0.219 and 0.246 mm. Bed material used in the heat transfer experiments had particle density of 2700 kg/m3. A mechanistic heat transfer model based on cluster renewal approach was used in this work. A heat transfer analysis of CFB combustion system with detailed consideration of bed-to-wall heat transfer coefficient distributions along furnace height is investigated. Heat transfer data for FGR test were compared with the data obtained for representative conditions without recycled flue gases back to the furnace through star-up burners.

Packed Bed Reactor Technology for Chemical-Looping Combustion

NARCIS (Netherlands)

Noorman, S.; Sint Annaland, van M.; Kuipers, J.A.M.

2007-01-01

Chemical-looping combustion (CLC) has emerged as an alternative for conventional power production processes to intrinsically integrate power production and CO2 capture. In this work a new reactor concept for CLC is proposed, based on dynamically operated packed bed reactors. With analytical

Improved combustion performance of waste-fired FB-boilers -The influence of the dynamics of the bed on the air-/fuel interaction; Foerbaettrad foerbraenningsprestanda vid avfallsfoerbraenning i FB-pannor -Baeddynamikens inverkan paa luft-/braensleomblandningen

Energy Technology Data Exchange (ETDEWEB)

Olsson, Johanna (Hoegskolan i Boraas (Sweden)); Pallares, David; Thunman, Henrik; Johnsson, Filip (Chalmers (Sweden)); Andersson, Bengt-Aake (E.on/Hoegskolan i Boraas (Sweden)); Victoren, Anders (Metso Power AB (Sweden)); Johansson, Andreas (SP, Boraas (Sweden))

2010-07-01

One of the key benefits of fluidized bed combustion is that the bed - through mixing of fuel and air and accumulated heat - facilitates combustion at low stoichiometry and with low emissions. Even so, it is not unusual that waste-fired FB-boilers are operated at 6-8% oxygen that corresponds to 30-40% higher flows of gas than theoretically needed. In addition to that and in comparison to grate furnaces, FB-boiler can cause high pressure drop losses because of the fluidization of the bottom bed, which in turn are associated with high costs for power (fans). This work aims therefore at increasing the knowledge for how the dynamics of the bed affects the air and fuel mixture. Methods to explain and characterize the phenomenon have been derived within this work showing: - Distribution of air in a bed for various cases and the influence of pressure drop, bed height and fluidization velocity - A semi-empiric method to calculate an even bubble distribution - The relation between fluidization and fuel distribution for various fluidization flows and fuels - Dispersion rates for various fuels - Volatilization rates for waste in relation to biomass The result can be useful when optimizing units, for instance through finding as low pressure drops as possible with an even bubble distribution, low risk for sintering and unwanted emissions. The work has thereby reached its ultimate goal of increasing the generic knowledge about waste combustion in FB-boiler

Reports on research achievements in developing high-performance industrial furnaces in fiscal 1998 (Research and development of high-performance industrial furnaces). Volume 1; 1998 nendo koseino kogyoro nado ni kansuru kenkyu kaihatsu seika hokokusho. 1

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

From the reports on research achievements in developing high-performance industrial furnaces in fiscal 1998, the report volume 1 was prepared as a research achievement report of each working group, detailing fundamental researches, heating furnaces, and heat treatment furnaces. The fundamental researches have researched combustion evaluating technology, characteristics of the area in the vicinity of a combustor, characteristics of combustion of high-temperature air, heating characteristics of a furnace to investigate effect of local heat absorption, and combustion evaluation. For the heating furnaces, the following subjects were studied: development of an in-furnace combustion model, summary of an experiment for evaluating high-temperature air combustion, furnace height relative to combustion heat transfer characteristics, heat loss minimizing technology, combustion heat transfer characteristics of liquid fuels, optimal operation of the high-temperature air combustion, basic control in heating control, and steel piece heating control. Studies were performed for the heat treatment furnaces on the case of a direct firing furnace in evaluating the heat transfer characteristics, the case of a radiant tube furnace, application of thermal fluid simulation technology, furnace averaging technology, soot reducing technology, control technology, and trial design on a high-performance heat treatment furnace. (NEDO)

Waste and dust utilisation in shaft furnaces

Energy Technology Data Exchange (ETDEWEB)

Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

2005-07-01

Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

Effects of setting new source performance standards for fluidized-bed combustion systems

Energy Technology Data Exchange (ETDEWEB)

1978-02-01

This study was undertaken for the US Environmental Protection Agency to examine the potential consequences of revisions in New Source Performance Standards (NSPS) on fluidized-bed combustor-based steam electric generators of greater than 250,000,000 Btu. A study of the appropriateness and differential effects of alternate regulatory approaches to the standards-setting process was made. Problems dealing with an emerging technology such as fluidized-bed combustion were emphasized. Finally, an examination was made of the potential benefits of fluidized-bed combustion (FBC) systems relative to conventional coal-fired systems equipped with scrubbers. Information is included on the relative advantages and disadvantages of utility-sized fluidized-bed combustors, the technical consequences of NSPS alternatives, policy implications concerning NSPS for steam-electric generators, and cost models for atmospheric and pressurized FBC systems. (LCL)

Investigations on oxy-fuel combustion in glass melting furnaces; Untersuchungen zur Oxy-Fuel-Feuerung in Glasschmelzwannen

Energy Technology Data Exchange (ETDEWEB)

Leicher, Joerg; Giese, Anne [Gaswaerme-Institut e.V., Essen (Germany)

2011-12-15

Glass melting requires process temperatures of more than 1600 C which are usually achieved using intensive air preheating and near-stoichiometric combustion. This often leads to high nitrous oxide emissions (NO{sub x}). Oxy-fuel technology offers an interesting alternative since high combustion temperatures can be achieved using pure oxygen as oxidizer while obtaining low NO{sub x} emissions. In the course of the AiF research project ''O2-Glaswanne'' (IGF-Nr.: 15987 N), Gaswaerme- Institut e.V. Essen investigates this combustion process by experimental and numerical means in order to determine potential optimization approaches for glass melting furnaces.

The combustion of low calorific value fuels (oil shale) by using fluidized bed combustor

International Nuclear Information System (INIS)

Azzam, S.M.

1993-01-01

The present work reports an experimental data for combustion of oil-shale in a fluidized bed combustor. The experimental set up was designed for the combustion of low calorific value fuel such as oil-shale to facilitate the variation of many parameters over a wide operating range. A cold run was firstly conducted to study the fluidization parameters. Fluidization experiment were made with different sized quartiz particles. Minimum fluidization velocities and other fluidization characteristics were determined at room temperature. Secondary a hot run was started, first studying the combustion of 'LPG' in a fluidized bed as a starting process, then studying the combustion if oil-shale with different flow rates. The experimetal results are promising and give rise to hopes that this valuable deposit can be used as a fuel source and can be burned sucessfully in a fluidized bed combustor. This study had prooved that utilization of oil-shale a fuel source is no more a complicated technical problem, this opens the way for power generation using fluidized bed combustors. (author). 17 refs., 32 figs., 3 tabs

The combustion of low calorific value fuels (oil shale) by using fluidized bed combustor

Energy Technology Data Exchange (ETDEWEB)

Azzam, S M

1994-12-31

The present work reports an experimental data for combustion of oil-shale in a fluidized bed combustor. The experimental set up was designed for the combustion of low calorific value fuel such as oil-shale to facilitate the variation of many parameters over a wide operating range. A cold run was firstly conducted to study the fluidization parameters. Fluidization experiment were made with different sized quartiz particles. Minimum fluidization velocities and other fluidization characteristics were determined at room temperature. Secondary a hot run was started, first studying the combustion of `LPG` in a fluidized bed as a starting process, then studying the combustion if oil-shale with different flow rates. The experimetal results are promising and give rise to hopes that this valuable deposit can be used as a fuel source and can be burned sucessfully in a fluidized bed combustor. This study had prooved that utilization of oil-shale a fuel source is no more a complicated technical problem, this opens the way for power generation using fluidized bed combustors. (author). 17 refs., 32 figs., 3 tabs.

Computational Fluid Dynamics (CFD) Investigation of Submerged Combustion Behavior in a Tuyere Blown Slag-fuming Furnace

Science.gov (United States)

Huda, Nazmul; Naser, Jamal; Brooks, G. A.; Reuter, M. A.; Matusewicz, R. W.

2012-10-01

A thin-slice computational fluid dynamics (CFD) model of a conventional tuyere blown slag-fuming furnace has been developed in Eulerian multiphase flow approach by employing a three-dimensional (3-D) hybrid unstructured orthographic grid system. The model considers a thin slice of the conventional tuyere blown slag-fuming furnace to investigate details of fluid flow, submerged coal combustion dynamics, coal use behavior, jet penetration behavior, bath interaction conditions, and generation of turbulence in the bath. The model was developed by coupling the CFD with the kinetics equations developed by Richards et al. for a zinc-fuming furnace. The model integrates submerged coal combustion at the tuyere tip and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with several user-defined subroutines in FORTRAN programming language were used to develop the model. The model predicted the velocity, temperature field of the molten slag bath, generated turbulence and vortex, and coal use behavior from the slag bath. The tuyere jet penetration length ( l P) was compared with the equation provided by Hoefele and Brimacombe from isothermal experimental work ( {{l_{{P}} }/{d_{o }} = 10.7( {N^' }_{Fr} } )^{0.46} ( {ρ_{{g}} /ρl } )^{0.35} } ) and found 2.26 times higher, which can be attributed to coal combustion and gas expansion at a high temperature. The jet expansion angle measured for the slag system studied is 85 deg for the specific inlet conditions during the simulation time studied. The highest coal penetration distance was found to be l/L = 0.2, where l is the distance from the tuyere tip along the center line and L is the total length (2.44 m) of the modeled furnace. The model also predicted that 10 pct of the injected coal bypasses the tuyere gas stream uncombusted and carried to the free surface by the tuyere gas stream, which

The chemical transformation of calcium in Shenhua coal during combustion in a muffle furnace

Energy Technology Data Exchange (ETDEWEB)

Tian, Sida [North China Electric Power Univ., Beijing (China). School of Energy, Power and Mechanical Engineering; Ministry of Education, Beijing (China). Key Lab. of Condition Monitoring and Control for Power Plant Equipment; Zhuo, Yuqun; Chen, Changhe [Tsinghua Univ., Beijing (China). Dept. of Thermal Engineering; Ministry of Education, Beijing (China). Key Lab. for Thermal Science and Power Engineering; Shu, Xinqian [China Univ. of Mining and Technology, Beijing (China). School of Chemical and Environmental Engineering

2013-07-01

The chemical reaction characteristics of calcium in three samples of Shenhua coal, i.e. raw sample, hydrochloric acid washed sample and hydrochloric acid washed light fraction, during combustion in a muffle furnace have been investigated in this paper. Ca is bound by calcite and organic matter in Shenhua coal. X ray diffraction (XRD) phase analysis has been conducted to these samples' combustion products obtained by heating at different temperatures. It has been found that the organically-bound calcium could easily react with clays and transform into gehlenite and anorthite partially if combusted under 815 C, whilst the excluded minerals promoted the conversion of gehlenite to anorthite. Calcite in Shenhua coal decomposed into calcium oxide and partially transformed into calcium sulfate under 815 C, and formed gehlenite and anorthite under 1,050 C. Calcite and other HCl-dissolved minerals in Shenhua coal were responsible mainly for the characteristic that the clay minerals in Shenhua coal hardly became mullite during combustion.

Experiment and modeling of low-concentration methane catalytic combustion in a fluidized bed reactor

International Nuclear Information System (INIS)

Yang, Zhongqing; Yang, Peng; Zhang, Li; Guo, Mingnv; Ran, Jingyu

2016-01-01

Highlights: • The catalytic combustion of 0.15~3 vol. % low concentration methane in a fluidized bed was studied. • A mathematical model was proposed on the basis of gas–solid flow theory. • A comparative analysis of the established model with plug flow, mixed flow and K-L models was carried out. • The axial methane profile along fluidized bed was predicted by using the mathematical model. • The bed temperature has greater impact on methane conversion than fluidized velocity. - Abstract: This study undertakes a theoretical analysis and an experimental investigation into the characteristics of low-concentration methane catalytic combustion in a bubbling fluidized bed reactor using 0.5 wt.% Pd/Al_2O_3 as catalytic particles. A mathematical model is established based on gas–solid flow theory and is used to study the effects of bed temperature and fluidized velocity on methane catalytic combustion, and predict the dimensionless methane concentration axial profile in reactor. It is shown that methane conversion increases with bed temperature, but decreases with increasing fluidized velocity. These theoretical results are found to correlate well with the experimental measurement, with a deviation within 5%. A comparative analysis of the developed model with plug flow, mixed flow and K-L models is also carried out, and this further verifies that the established model better reflects the characteristics of low-concentration methane catalytic combustion in a bubbling fluidized bed. Using this reaction model, it was found that the difference in methane conversion between dense and freeboard zones gradually increases with bed temperature; the dense zone reaction levels off at 650 °C, thereby minimizing the difference between the dense and freeboard regions to around 15%. With an increase in bed temperature, the dimensionless methane concentration in the dense zone decreases exponentially, while in the splash zone, it varies from an exponential decay to a slow

Nitrogen Chemistry in Fluidized Bed Combustion of Coal

DEFF Research Database (Denmark)

Jensen, Anker Degn

and reduction by homogeneous and heterogeneous reactions. The data for the estimation of kinetics of the heterogeneous reactions were measured by one of the partners in the project for char and bed material sampled from a pressurized FBC pilot plant burning Kiveton Park coal. Experimental data from the pilot...... plant were used for model verification. The simulations of the NO emission during staged combustion and NH3 injection for NO reduction were in qualitative agreement with the experimental data. A parametric study of the influence of operating conditions on the conversion of fuel-N to NO showed......, the gas interchange coefficient, the bubble size and the bubble rise velocity. The most important combustion parameters were the rate of CO and CH4 combustion and the fraction of CO produced from char combustion. By using a rate of production analysis, the important reactions in the NO model were...

Lab-scale investigation of Middle-Bosnia coals to achieve high-efficient and clean combustion technology

Directory of Open Access Journals (Sweden)

Smajevic Izet

2014-01-01

Full Text Available This paper describes full lab-scale investigation of Middle-Bosnia coals launched to support selection an appropriate combustion technology and to support optimization of the boiler design. Tested mix of Middle-Bosnia brown coals is projected coal for new co-generation power plant Kakanj Unit 8 (300-450 MWe, EP B&H electricity utility. The basic coal blend consisting of the coals Kakanj: Breza: Zenica at approximate mass ratio of 70:20:10 is low grade brown coal with very high percentage of ash - over 40%. Testing that coal in circulated fluidized bed combustion technique, performed at Ruhr-University Bohum and Doosan Lentjes GmbH, has shown its inconveniency for fluidized bed combustion technology, primarily due to the agglomeration problems. Tests of these coals in PFC (pulverized fuel combustion technology have been performed in referent laboratory at Faculty of Mechanical Engineering of Sarajevo University, on a lab-scale PFC furnace, to provide reliable data for further analysis. The PFC tests results are fitted well with previously obtained results of the burning similar Bosnian coal blends in the PFC dry bottom furnace technique. Combination of the coals shares, the process temperature and the air combustion distribution for the lowest NOx and SO2 emissions was found in this work, provided that combustion efficiency and CO emissions are within very strict criteria, considering specific settlement of lab-scale furnace. Sustainability assessment based on calculation economic and environmental indicators, in combination with Low Cost Planning method, is used for optimization the power plant design. The results of the full lab-scale investigation will help in selection optimal Boiler design, to achieve sustainable energy system with high-efficient and clean combustion technology applied for given coals.

Measures on fireside emission reduction during wood combustion in industrial furnaces; Massnahmen zur feuerungsseitigen Emissionsminderung bei der Holzverbrennung in gewerblichen Feuerungsanlagen

Energy Technology Data Exchange (ETDEWEB)

Zuberbuehler, U.

2002-07-01

The combustion of natural wood chips in current automatic firing systems leads to emissions of NO{sub x} < 200 mg/m{sup 3} and Particular Matter (PM)<50 mg/m{sup 3}. During the combustion of chipboard residues NO{sub x} emissions can reach 1000 mg/m{sup 3} and PM 500 mg/m{sup 3}, as they accrue particularly at furniture industry and carpenters. To achieve better particle burnout and lower NO{sub x} concentrations a new firing concept has been developed and tested. State of the art in the area of commercial wood firings was the {lambda}- and temperature controlled underfeed firing. Based on this firing type, a stage combustion was realized by a separation of the furnace in primary and secondary combustion chamber. Within the first step of development the burnout zone was optimised to improve particle burnout with simultaneous particle separation. Secondary air supply was made with a special fan to produce a swirl flow inside the cylindrical combustion chamber. Similar as in a cyclone particles were carried in a reverse flow to the furnace wall where is sufficient time for burnout. The good mixing performance of air and combustion gases is another benefit of the produced swirl flow. The aim of further development was to achieve the necessary conditions for primary NO{sub x} reduction with a new design of the primary zone of the furnace. Therefore hot gas from the end of combustion chamber or exhaust gas was recirculated to reduce the amount of primary air. The new primary zone of the combustion chamber was combined with the well working burnout zone with integrated particle separation. The combustion behaviour of this combined furnace was investigated and optimised on a test stand. During continuous combustion of coated chipboards (fuel N-content 4,3%) NO{sub x} concentrations of 450 mg/m{sup 3} were measured, which correspond to a 40% reduction in comparison with a common underfed firing. CO concentrations of 30 mg/m{sup 3} were on a very low level and particle

Numerical investigation for combustion characteristics of vacuum residue (VR) in a test furnace

International Nuclear Information System (INIS)

Sreedhara, S.; Huh, Kang Y.; Park, Hoyoung

2007-01-01

It has become inevitable to search for alternative fuels due to current worldwide energy crisis. In this paper combustion characteristics of vacuum residue (VR) is investigated numerically against experimental data in typical operating conditions of a furnace. Heat release reaction is modeled as sequential steps of devolatilization, simplified gas phase reaction and char oxidation as for pulverized coal. Thermal and fuel NO are predicted by the conditional moment closure (CMC) method for estimation of elementary reaction rates. It turns out that Sauter mean diameter (SMD) of VR droplets is a crucial parameter for better combustion efficiency and lower NO. Reasonable agreement is achieved for spatial distributions of major species, temperature and NO for all test cases with different fuel and steam flow rates

Analysis regarding steam generator furnace's incident heat, temperature and composition of combustion gases; Analisis de calor incidente, temperatura y composicion de gases de combustion en hornos de generadores de vapor

Energy Technology Data Exchange (ETDEWEB)

Diego Marin, Antonio [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)

2006-07-01

In order to obtain more precise evaluations of the combustion process in the furnace of a steam generator a suction pyrometer has been integrated to measure the temperature of the combustion gases; an ellipsoidal radiometer to measure the incident heat by thermal radiation in the water walls; a water cooled probe to determine the particle concentration, as well as a water cooled probe to determine the composition of the combustion gases present. This document clarifies the form of use of these instruments and their engineering specifications, simultaneously presenting an analysis that considers, unlike others, the internal conditions of the furnace to obtain a more precise evaluation of the efficiency that the combustion process presents and bases for the taking of preventive actions in specific zones of the furnace. Thus, the present work exhibits instruments and techniques of analysis to study the phenomena occurring within a steam generator. [Spanish] Con el fin de obtener evaluaciones mas precisas del proceso de combustion en el horno de un generador de vapor, se ha integrado un pirometro de succion para medir la temperatura de los gases de combustion; un radiometro elipsoidal para medir el calor incidente por radiacion termica en las paredes del agua; una sonda enfriada con agua para determinar la concentracion de particulas, asi como una sonda refrigerada con agua para determinar la composicion de los gases de combustion presentes. Este documento aclara la forma de uso de estos instrumentos y sus especificaciones tecnicas, a la vez que presenta un analisis que considera, a diferencia de otros, las condiciones internas del horno para obtener una evaluacion mas precisa sobre la eficiencia del proceso de combustion y bases para la toma de acciones preventivas en zonas especificas del horno. Asi, el presente trabajo exhibe instrumentos y tecnicas de analisis para estudiar los fenomenos que ocurren dentro de un generador de vapor.

Prevention of Bed Agglomeration Problems in a Fluidized Bed Boiler by Finding the Trigging Value of Sewage Sludge Dosage Added to Combustion of Biofuels

Energy Technology Data Exchange (ETDEWEB)

Andersson, Kajsa; Gervind, Pernilla

2009-07-01

Agglomeration of bed sand is a common problem during combustion of biofuels with high ash content in fluidized bed boilers. Former studies have shown that co-combustion of biofuels with sewage sludge increases the agglomeration temperature. Sewage sludge has a low heating value and high ash content. It would therefore be better to use sludge as an additive to the combustion than as a co-combusted biofuel. In this study the trigging value of sludge addition to the combustion of some biofuel was investigated. The effect of adding sludge with different precipitation chemicals, iron sulphate and aluminium sulphate, was investigated. The biofuels used for the experiments were bark, refused derived fuel (RDF) and a mixture of wood and straw, 75/25 % on energy basis. All experiments were carried out in a laboratory scale fluidized bed reactor. Analyses of chemical composition of bed sand and SEM/EDX analyses were performed after the combustion. Eventually agglomeration tests were performed in order to find the agglomeration temperature of the samples. Some of the samples sintered during the combustion and were not tested for the agglomeration temperature. SEM/EDX showed that all samples of bed sand contained sand particles with more or less coatings. In some cases the coatings seemed to consist of one dense inner layer and one more porous outer layer. From SEM/EDX and chemical composition analyses it was found that the total amount of phosphorous in the bed sand samples was increased with an increased addition of sludge in all experiments. The concentration of phosphorous was especially higher in the outer layers/coatings. It was also found that elements from the sludge seem to get caught by a sticky layer at the bed sand surface and form a non-sticky or less sticky layer that prevents agglomeration. The total amount of aluminium was increased with an increased addition of sludge for the wood/straw samples, while it increased with an increased amount of combusted fuel for

Bed-To-Wall Heat Transfer in a Supercritical Circulating Fluidised Bed Boiler

Directory of Open Access Journals (Sweden)

Błaszczuk Artur

2014-06-01

Full Text Available The purpose of this work is to find a correlation for heat transfer to walls in a 1296 t/h supercritical circulating fluidised bed (CFB boiler. The effect of bed-to-wall heat transfer coefficient in a long active heat transfer surface was discussed, excluding the radiation component. Experiments for four different unit loads (i.e. 100% MCR, 80% MCR, 60% MCR and 40% MCR were conducted at a constant excess air ratio and high level of bed pressure (ca. 6 kPa in each test run. The empirical correlation of the heat transfer coefficient in a large-scale CFB boiler was mainly determined by two key operating parameters, suspension density and bed temperature. Furthermore, data processing was used in order to develop empirical correlation ranges between 3.05 to 5.35 m·s-1 for gas superficial velocity, 0.25 to 0.51 for the ratio of the secondary to the primary air, 1028 to 1137K for bed temperature inside the furnace chamber of a commercial CFB boiler, and 1.20 to 553 kg·m-3 for suspension density. The suspension density was specified on the base of pressure measurements inside the boiler’s combustion chamber using pressure sensors. Pressure measurements were collected at the measuring ports situated on the front wall of the combustion chamber. The obtained correlation of the heat transfer coefficient is in agreement with the data obtained from typical industrial CFB boilers.

Peach and apricot stone combustion in a bubbling fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Kaynak, B.; Atimtay, Aysel T. [Department of Environmental Engineering, Middle East Technical University, Ankara 06531 (Turkey); Topal, H. [Department of Mechanical Engineering, Engineering and Architecture Faculty, Gazi University, Ankara 06570 (Turkey)

2005-07-25

In this study, a bubbling fluidized bed combustor (BFBC) of 102 mm inside diameter and 900 mm height was used to investigate the combustion characteristics of peach and apricot stones produced as a waste from the fruit juice industry. A lignite coal was also burned in the same combustor. The combustion characteristics of the wastes were compared with that of a lignite coal that is most widely used in Turkey. On-line concentrations of O{sub 2}, CO, CO{sub 2}, SO{sub 2}, NO{sub X} and total hydrocarbons (C{sub m}H{sub n}) were measured in the flue gas during combustion experiments. By changing the operating parameters (excess air ratio, fluidization velocity, and fuel feed rate), the variation of emissions of various pollutants was studied. Temperature distribution along the bed was measured with thermocouples. During the combustion tests, it was observed that the volatile matter from peach and apricot stones quickly volatilizes and mostly burn in the freeboard. The temperature profiles along the bed and the freeboard also confirmed this phenomenon. It was found that as the volatile matter of fruit stones increases, the combustion takes place more in the freeboard region. The results of this study have shown that the combustion efficiencies ranged between 98.8% and 99.1% for coal, 96.0% and 97.5% for peach stone and 93.4% and 96.3% for apricot stones. The coal has zero CO emission, but biomass fuels have very high CO emission which indicates that a secondary air addition is required for the system. SO{sub 2} emission of the coal is around 2400-2800 mg/Nm{sup 3}, whereas the biomass fuels have zero SO{sub 2} emission. NO{sub x} emissions are all below the limits set by the Turkish Air Quality Control Regulation of 1986 (TAQCR) for all tests. As the results of combustion of two biomass fuels are compared with each other, peach stones gave lower CO and NO{sub x} emissions but the SO{sub 2} emissions are a little higher than for apricot stones. These results suggest that

CFD modelling and analysis of pulverized coal injection in blast furnace: an overview

Energy Technology Data Exchange (ETDEWEB)

Shen, Yansong; Yu, Aibing [Laboratory for Simulation and Modelling of Particulate Systems, School of Materials Science and Engineering, The University of New South Wales (UNSW), Sydney, NSW 2052 (Australia); Zulli, Paul [BlueScope Steel Research (BSR), P.O. Box 202, Port Kembla, NSW 2505 (Australia)

2011-05-15

In order to understand the complicated phenomena of pulverized coal injection (PCI) process in blast furnace (BF), several mathematical models have been developed by the UNSW and BSR cooperation. These models are featuring from coal combustion in a pilot-scale test rig, to coal combustion in a real BF, and then to coal/coke combustion in a real BF, respectively. This paper reviews these PCI models in aspects of model developments and model applicability. The model development is firstly discussed in terms of model formulation, their new features and geometry/regions considered. The model applicability is then discussed in terms of main findings followed by the model evaluation on their advantages and limitations. It is indicated that the three PCI models are all able to describe PCI operation qualitatively. The model of coal/coke combustion in a real BF is more reliable for simulating in-furnace phenomena of PCI operation qualitatively and quantitatively. Such model gives a more reliable burnout prediction over the raceway surface, which could better represent the amount of unburnt char entering the coke bed. These models are useful for understanding the flow-thermo-chemical behaviours and then optimising the PCI operation in practice. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Co-combustion of tannery sludge in a commercial circulating fluidized bed boiler.

Science.gov (United States)

Dong, Hao; Jiang, Xuguang; Lv, Guojun; Chi, Yong; Yan, Jianhua

2015-12-01

Co-combusting hazardous wastes in existing fluidized bed combustors is an alternative to hazardous waste treatment facilities, in shortage in China. Tannery sludge is a kind of hazardous waste, considered fit for co-combusting with coal in fluidized bedboilers. In this work, co-combustion tests of tannery sludge and bituminous coal were conducted in a power plant in Jiaxing, Zhejiang province. Before that, the combustion behavior of tannery sludge and bituminous were studied by thermogravimetric analysis. Tannery sludge presented higher reactivity than bituminous coal. During the co-combustion tests, the emissions of harmful gases were monitored. The results showed that the pollutant emissions met the Chinese standard except for NOx. The Concentrations of seven trace elements (As, Cr, Cd, Ni, Cu, Pb, Mn) in three exit ash flows (bottom ash in bed, fly ash in filter, and submicrometer aerosol in flue gas) were analyzed. The results of mono-combustion of bituminous coal were compared with those of co-combustion with tannery sludge. It was found that chromium enriched in fly ash. At last, the leachability of fly ash and bottom ash was analyzed. The results showed that most species were almost equal to or below the limits except for As in bottom ashes and Cr in the fly ash of co-combustion test. The concentrations of Cr in leachates of co-combustion ashes are markedly higher than that of coal mono-combustion ashes. Copyright © 2015 Elsevier Ltd. All rights reserved.

Coal combustion technology in China

International Nuclear Information System (INIS)

Huang, Z.X.

1994-01-01

Coal is the most important energy source in China, the environmental pollution problem derived from coal burning is rather serious in China. The present author discusses coal burning technologies both in boilers and industrial furnaces and their relations with environmental protection problems in China. The technological situations of Circulating Fluidized Bed Coal Combustor, Pulverized Coal Combustor with Aerodynamic Flame Holder and Coal Water Slurry Combustion have been discussed here as some of the interesting problems in China only. (author). 3 refs

Artificial intelligence-based modeling and control of fluidized bed combustion

Energy Technology Data Exchange (ETDEWEB)

Ikonen, E.; Leppaekoski, K. (Univ. of Oulu, Dept. of Process and Environmental Engineering (Finland)). email: enso.ikonen@oulu.fi

2009-07-01

AI-inspired techniques have a lot to offer when developing methods for advanced identification, monitoring, control and optimization of industrial processes, such as power plants. Advanced control methods have been extensively examined in the research of the Power Plant Automation group at the Systems Engineering Laboratory, e.g., in fuel inventory modelling, combustion power control, modelling and control of flue gas oxygen, drum control, modelling and control of superheaters, or in optimization of flue-gas emissions. Most engineering approaches to artificial intelligence (AI) are characterized by two fundamental properties: the ability to learn from various sources and the ability to deal with plant complexity. Learning systems that are able to operate in uncertain environments based on incomplete information are commonly referred to as being intelligent. A number of other approaches exist, characterized by these properties, but not easily categorized as AI-systems. Advanced control methods (adaptive, predictive, multivariable, robust, etc.) are based on the availability of a model of the process to be controlled. Hence identification of processes becomes a key issue, leading to the use of adaptation and learning techniques. A typical learning control system concerns a selection of learning techniques applied for updating a process model, which in turn is used for the controller design. When design of learning control systems is complemented with concerns for dealing with uncertainties or vaguenesses in models, measurements, or even objectives, particularly close connections exist between advanced process control and methods of artificial intelligence and machine learning. Needs for advanced techniques are typically characterized by the desire to properly handle plant non-linearities, the multivariable nature of the dynamic problems, and the necessity to adapt to changing plant conditions. In the field of fluidized bed combustion (FBC) control, the many promising

Immobilization and encapsulation during vitrification of incineration ashes in a coke bed furnace

International Nuclear Information System (INIS)

Kuo, Y.-M.; Lin, T.-C.; Tsai, P.-J.

2006-01-01

A real-scale coke bed furnace system has been successfully applied to vitrify the incineration ashes into glassy slags. The object of this research was to evaluate the effect of the system on the immobilization of metal species in the slag. Ashes and slag specimens were tested to identify their metal phase distribution following a sequential extraction procedure. The mobility of Al, Ca, Cd, Cr, Mg, Mn and Pb was noticeably reduced by vitrification. An important implication is the reduction of Cr 6+ to Cr 3+ along with its immobilization with this coke bed furnace. The Ni and Zn contents were relatively low in slag, indicating that their availability of mobile phases in ashes was reduced during vitrification. The XRD analyses identified the major crystalline phase in slag as akermanite, which is inert and helpful in metal immobilization. The phase distribution analysis also contributed to verify that the incorporation of Ca and Mg enhanced the encapsulation in the slag matrix. The low oxygen content in slag made the structure of silicate resistant to the proton-promoted attack and also enhanced the mobility reduction of matrix elements (Ca, Mg and Al) in the moderately reducible phase and also contributed to the immobilization of other metal species. However, the properties of slag also deserve further studies to ensure its long-term stability and safety

Numerical simulation of non-conventional liquid fuels feeding in a bubbling fluidized bed combustor

Directory of Open Access Journals (Sweden)

Mladenović Milica R.

2013-01-01

Full Text Available The paper deals with the development of mathematical models for detailed simulation of lateral jet penetration into the fluidized bed (FB, primarily from the aspect of feeding of gaseous and liquid fuels into FB furnaces. For that purpose a series of comparisons has been performed between the results of in-house developed procedure- fluid-porous medium numerical simulation of gaseous jet penetration into the fluidized bed, Fluent’s two-fluid Euler-Euler FB simulation model, and experimental results (from the literature of gaseous jet penetration into the 2D FB. The calculation results, using both models, and experimental data are in good agreement. The developed simulation procedures of jet penetration into the FB are applied to the analysis of the effects, which are registered during the experiments on a fluidized pilot furnace with feeding of liquid waste fuels into the bed, and brief description of the experiments is also presented in the paper. Registered effect suggests that the water in the fuel improved mixing of fuel and oxidizer in the FB furnace, by increasing jet penetration into the FB due to sudden evaporation of water at the entry into the furnace. In order to clarify this effect, numerical simulations of jet penetration into the FB with three-phase systems: gas (fuel, oxidizer, and water vapour, bed particles and water, have been carried out. [Projekat Ministarstva nauke Republike Srbije, br. TR33042: Improvement of the industrial fluidized bed facility, in scope of technology for energy efficient and environmentally feasible combustion of various waste materials in the fluidized bed

Success of lime additives for controlling SO2 releases from fluidized bed combustion units

International Nuclear Information System (INIS)

Muezzinoglu, A.; Bayram, A.; Odabasi, M.

1995-01-01

Purpose of this work was to study the desulfurization efficiencies of dry additives on the fluidized bed reactors fired with low quality lignites. In these tests selected initial SO 2 levels were in the order of 1000 ppm or less in the flue gases. Lime addition for desulfurization may either be made by mixing with the fuel or by injection into the combustion reactor. In fluidized bed combustion systems both methods are physically possible. In the fluidized combustion systems a third method of addition is also possible this, is by mixing dry additives with fluidizer sand. In this third method additives create a fluidizer effect as well as reacting with the sulfur oxides being formed during the combustion of fuel

International evaluation of the programme on fluid bed combustion and gasification

Energy Technology Data Exchange (ETDEWEB)

Kremer, H. [Ruhr Univ., Bochum (Germany); Magnusson, B.F. [Norwegian Univ. of Science and Technology, Trondheim (Norway); Reed, T. [Colorado School of Mines (United States)

1996-12-31

This report on the Swedish National Program on Fluid Bed Combustion and Gasification is part of the on-going evaluation process adopted by the funding organization NUTEK. This agency has invited the undersigned to act as members of an international panel responsible for evaluating the progress made in 9 projects initiated between 1993-1996. The output of this evaluation procedure is given in this report. The main aim of the Fluid Bed Combustion and Gasification Program is to develop industrially relevant knowledge and competence in experimental and computational techniques capable of characterizing the flow, heat transfer, combustion, gasification, ash formation and deposition and emissions in fluid bed gasifiers and combustors. To achieve this aim NUTEK is sponsoring research in a number of universities and encourages close cooperation between universities and industry. In the evaluation of the various sponsored research programs, the evaluation committee has considered the following key points: relevance of research to industrial needs; originality of research; program management; adequacy of resources; degree of collaboration between industry and academia; international standing of research. In this report comments and recommendations are made on individual projects as well as on the programme in general and they express the unanimous view of the panel members

International evaluation of the programme on fluid bed combustion and gasification

Energy Technology Data Exchange (ETDEWEB)

Kremer, H [Ruhr Univ., Bochum (Germany); Magnusson, B F [Norwegian Univ. of Science and Technology, Trondheim (Norway); Reed, T [Colorado School of Mines (United States)

1997-12-31

This report on the Swedish National Program on Fluid Bed Combustion and Gasification is part of the on-going evaluation process adopted by the funding organization NUTEK. This agency has invited the undersigned to act as members of an international panel responsible for evaluating the progress made in 9 projects initiated between 1993-1996. The output of this evaluation procedure is given in this report. The main aim of the Fluid Bed Combustion and Gasification Program is to develop industrially relevant knowledge and competence in experimental and computational techniques capable of characterizing the flow, heat transfer, combustion, gasification, ash formation and deposition and emissions in fluid bed gasifiers and combustors. To achieve this aim NUTEK is sponsoring research in a number of universities and encourages close cooperation between universities and industry. In the evaluation of the various sponsored research programs, the evaluation committee has considered the following key points: relevance of research to industrial needs; originality of research; program management; adequacy of resources; degree of collaboration between industry and academia; international standing of research. In this report comments and recommendations are made on individual projects as well as on the programme in general and they express the unanimous view of the panel members

Effect of secondary air injection on the combustion efficiency of sawdust in a fluidized bed combustor

Directory of Open Access Journals (Sweden)

K. V. N. Srinivasa Rao

2008-03-01

Full Text Available Agricultural wastes like bagasse, paddy husks, sawdust and groundnut shells can be effectively used as fuels for fluidized bed combustion; otherwise these biomass fuels are difficult to handle due to high moisture and fines content. In the present work the possibility of using sawdust in the fluidized bed combustor, related combustion efficiencies and problems encountered in the combustion process are discussed. The temperature profiles for sawdust with an increase in fluidizing velocity along the vertical height above the distributor plate indicate that considerable burning of fuel particles is taking place in the freeboard zone rather than complete burning within the bed. Therefore, an enlarged disengagement section is provided to improve the combustion of fines. The temperature profiles along the bed height are observed at different feed rates. The feed rate of sawdust corresponding to the maximum possible temperature was observed to be 10.2 kg/h. It is observed that 50-60% excess air is optimal for reducing carbon loss during the burning of sawdust. The maximum possible combustion efficiency with sawdust is 99.2% and is observed with 65% excess air.

Simulation of a combustion process of a billet reheating furnace; Simulacao do processo de combustao de um forno de reaquecimento de tarugos

Energy Technology Data Exchange (ETDEWEB)

Goncalves, Eduardo Sergio da Silva; Barros, Jose Eduardo Mautone [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Engenharia Mecanica; Ribeiro, Vicente Aleixo Pinheiro [ArcelorMittal Monlevade, Serra, ES (Brazil); Moura Junior, Jose dos Reis Vieira de [ArcelorMittal Long Carbon Americas (Luxembourg); Belisario, Leandro Pego [Universidade Federal de Ouro Preto (UFOP), MG (Brazil)

2010-07-01

Real data-based energy balances with few simplifications are a powerful tool for furnaces energy performance evaluation, helping technical people to guide efforts in energy consumption issues, and consequently, in a final product cost reduction. This paper presents a methodology to simulate the combustion process in several operational conditions of a walking-hearth reheat furnace for billets in rolling mill facilities. The computational model consists, basically, in a dynamical solution which measured input variables are supplied from the furnaces supervisory and compared to measures by instruments in the system. Finally, it is made a variability analysis of the furnace and heat exchangers efficiencies.. (author)

Combustion of peanut and tamarind shells in a conical fluidized-bed combustor: a comparative study.

Science.gov (United States)

Kuprianov, Vladimir I; Arromdee, Porametr

2013-07-01

Combustion of peanut and tamarind shells was studied in the conical fluidized-bed combustor using alumina sand as the bed material to prevent bed agglomeration. Morphological, thermogravimetric and kinetic characteristics were investigated to compare thermal and combustion reactivity between the biomass fuels. The thermogravimetric kinetics of the biomasses was fitted using the Coats-Redfern method. Experimental tests on the combustor were performed at 60 and 45 kg/h fuel feed rates, with excess air within 20-80%. Temperature and gas concentrations were measured along radial and axial directions in the reactor and at stack. The axial temperature and gas concentration profiles inside the combustor exhibited sensible effects of fuel properties and operating conditions on combustion and emission performance. High (≈ 99%) combustion efficiency and acceptable levels of CO, CxHy, and NO emissions are achievable when firing peanut shells at excess air of about 40%, whereas 60% is more preferable for burning tamarind shells. Copyright © 2013 Elsevier Ltd. All rights reserved.

Proceedings of the sixth international conference on fluidized bed combustion. Volume II. Technical sessions

Energy Technology Data Exchange (ETDEWEB)

None

1980-08-01

The Sixth International Conference on Fluidized Bed Combustion was held April 9-11, 1980, at the Atlanta Hilton, Atlanta, Georgia. It was sponsored by the US Department of Energy, the Electric Power Research Institute, the US Environmental Protection Agency, and the Tennessee Valley Authority. The papers covered recent developments in atmospheric and pressurized fluidized-bed combustion, especially the design, operation and control of pilot and demonstration plants. The cleanup of combustion products and the erosion, corrosion and fouling of gas turbines was emphasized also. Fifty-five papers from Volume 2 of the proceedings have been entered individually into EDB and ERA; five papers had been entered previously from other sources. (LTN)

Holden gas-fired furnace baseline data. Revision 1

International Nuclear Information System (INIS)

Weatherspoon, K.A.

1996-11-01

The Holden gas-fired furnace is used in the enriched uranium recovery process to dry and combust small batches of combustibles. The ash is further processed. The furnace operates by allowing a short natural gas flame to burn over the face of a wall of porous fire brick on two sides of the furnace. Each firing wall uses two main burners and a pilot burner to heat the porous fire brick to a luminous glow. Regulators and orifice valves are used to provide a minimum gas pressure of 4 in. water column at a rate of approximately 1,450 scf/h to the burners. The gas flow rate was calculated by determining the gas flow appropriate for the instrumentation in the gas line. Observed flame length and vendor literature were used to calculate pilot burner gas consumption. Air for combustion, purging, and cooling is supplied by a single blower. Rough calculations of the air-flow distribution in piping entering the furnace show that air flow to the burners approximately agrees with the calculated natural gas flow. A simple on/off control loop is used to maintain a temperature of 1,000 F in the furnace chamber. Hoods and glove boxes provide contamination control during furnace loading and unloading and ash handling. Fan EF-120 exhausts the hoods, glove boxes, and furnace through filters to Stack 33. A review of the furnace safety shows that safety is ensured by design, interlocks, procedure, and a safety system. Recommendations for safety improvements include installation of both a timed ignition system and a combustible-gas monitor near the furnace. Contamination control in the area could be improved by redesigning the loading hood face and replacing worn gaskets throughout the system. 33 refs., 16 figs

Paired Straight Hearth Furnace - Transformational Ironmaking Process

Energy Technology Data Exchange (ETDEWEB)

Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

2014-11-19

The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

Thermal decomposition of selected chlorinated hydrocarbons during gas combustion in fluidized bed

Directory of Open Access Journals (Sweden)

Olek Malgorzata

2013-01-01

Full Text Available Abstract Background The process of thermal decomposition of dichloromethane (DCM and chlorobenzene (MCB during the combustion in an inert, bubbling fluidized bed, supported by LPG as auxiliary fuel, have been studied. The concentration profiles of C6H5CI, CH2Cl2, CO2, CO, NOx, COCl2, CHCl3, CH3Cl, C2H2, C6H6, CH4 in the flue gases were specified versus mean bed temperature. Results The role of preheating of gaseous mixture in fluidized bed prior to its ignition inside bubbles was identified as important factor for increase the degree of conversion of DCM and MCB in low bed temperature, in comparison to similar process in the tubular reactor. Conclusions Taking into account possible combustion mechanisms, it was identified that autoignition in bubbles rather than flame propagation between bubbles is needed to achieve complete destruction of DCM and MCB. These condition occurs above 900°C causing the degree of conversion of chlorine compounds of 92-100%.

Issues in waste combustion

Energy Technology Data Exchange (ETDEWEB)

Gustavsson, Lennart; Robertson, Kerstin; Tullin, Claes [Swedish National Testing and Research Inst., Boraas (Sweden); Sundquist, Lena; Wrangensten, Lars [AaF-Energikonsult AB, Stockholm (Sweden); Blom, Elisabet [AaF-Processdesign AB, Stockholm (Sweden)

2003-05-01

The main purpose of this review is to provide an overview of the state-of-the-art on research and development issues related to waste combustion with relevance for Swedish conditions. The review focuses on co-combustion in grate and fluidised bed furnaces. It is primarily literature searches in relevant databases of scientific publications with to material published after 1995. As a complement, findings published in different report series, have also been included. Since the area covered by this report is very wide, we do not claim to cover the issues included completely and it has not been possitile to evaluate the referred studies in depth. Basic knowledge about combustion issues is not included since such information can be found elsewhere in the literature. Rather, this review should be viewed as an overview of research and development in the waste-to-energy area and as such we hope that it will inspire scientists and others to further work in relevant areas.

Thermal–hydraulic calculation and analysis of a 600 MW supercritical circulating fluidized bed boiler with annular furnace

International Nuclear Information System (INIS)

Wang, Long; Yang, Dong; Shen, Zhi; Mao, Kaiyuan; Long, Jun

2016-01-01

Highlights: • Non-linear model of supercritical CFB boiler with annular furnace is developed. • Many empirical correlations are used to solve the model. • The thermal–hydraulic characteristics of boiler are analyzed. • The results show that the design of the annular furnace is reasonable. - Abstract: The development of supercritical Circulating Fluidized Bed (CFB) boiler has great economic and environmental value. An entirely new annular furnace structure with outer and inner ring sidewalls for supercritical CFB boiler has been put forward by Institute of Engineering Thermophysics (IET), Chinese Academy of Sciences and Dongfang Boiler Group Co., Ltd. (DBC). Its outer and inner ring furnace structure makes more water walls arranged and reduces furnace height availably. In addition, compared with other additional evaporating heating surface structures such as mid-partition and water-cooled panels, the integrative structure can effectively avoid the bed-inventory overturn and improve the penetrability of secondary air. The conditions of the 600 MW supercritical CFB boiler including capability, pressure and mass flux are harsh. In order to insure the safety of boiler operation, it is very necessary to analyze the thermal–hydraulic characteristics of water-wall system. The water-wall system with complicated pipe arrangement is regarded as a network consisting of series-parallel circuits, pressure nodes and linking circuits, which represent vertical water-wall tubes, different headers and linking tubes, respectively. Based on the mass, momentum and energy conservation, a mathematical model is built, which consists of some simultaneous nonlinear equations. The mass flux in circuits, pressure drop between headers, outer vapor temperature of water-wall system and metal temperature data of tubes at the boiler maximum continuous rating (BMCR), 75% BMCR and 30% BMCR loads are obtained by solving the mathematical model. The results show that the vertical water

Pulsed atmospheric fluidized bed combustion. Final report

Energy Technology Data Exchange (ETDEWEB)

1989-11-01

In order to verify the technical feasibility of the MTCI Pulsed Atmospheric Fluidized Bed Combustor technology, a laboratory-scale system was designed, built and tested. Important aspects of the operational and performance parameters of the system were established experimentally. A considerable amount of the effort was invested in the initial task of constructing an AFBC that would represent a reasonable baseline against which the performance of the PAFBC could be compared. A summary comparison of the performance and emissions data from the MTCI 2 ft {times} 2 ft facility (AFBC and PAFBC modes) with those from conventional BFBC (taller freeboard and recycle operation) and circulating fluidized bed combustion (CFBC) units is given in Table ES-1. The comparison is for typical high-volatile bituminous coals and sorbents of average reactivity. The values indicated for BFBC and CFBC were based on published information. The AFBC unit that was designed to act as a baseline for the comparison was indeed representative of the larger units even at the smaller scale for which it was designed. The PAFBC mode exhibited superior performance in relation to the AFBC mode. The higher combustion efficiency translates into reduced coal consumption and lower system operating cost; the improvement in sulfur capture implies less sorbent requirement and waste generation and in turn lower operating cost; lower NO{sub x} and CO emissions mean ease of site permitting; and greater steam-generation rate translates into less heat exchange surface area and reduced capital cost. Also, the PAFBC performance generally surpasses those of conventional BFBC, is comparable to CFBC in combustion and NO{sub x} emissions, and is better than CFBC in sulfur capture and CO emissions even at the scaled-down size used for the experimental feasibility tests.

Method for the combustion of a gas, in fixed bed, with an oxidized solid and associated installation

OpenAIRE

Abanades García, Juan Carlos; Fernández García, José Ramón

2014-01-01

[EN] The present invention pertains to the field of the generation of energy from combustible gases, incorporating the capture of carbon dioxide for use or permanent storage and, specifically relates to cyclical methods of gas combustion with oxidized solids (chemical looping processes), in fixed bed, for solving the problem of controlling temperature in the combustion of gaseous fuels in fixed beds of metal oxides operating at high pressures, and also the associated installation.

Thermal stability in a newly designed columnar-conical fluidized bed for combustion of rice husk

Energy Technology Data Exchange (ETDEWEB)

Rozainee, M.; Salema, A.A.; Ngo, S.P.; Chye, G.B. [Malaysian Technological Univ., Johor Bahru (Malaysia). Dept. of Chemical Engineering

2006-07-01

The effects of fluidizing and liquid propane gas (LPG) flow rates on thermal stability of a fluidized bed were examined. The aim of the study was to hybridize a columnar and conical fluidized bed (CCFB) in order to encourage the combustion of low-calorific fuels such as rice husks. Experiments were conducted to examine the thermal stability of the CCFB. Premixed primary air and liquid propane gas (LPG) was fed into the bed in order to verify its thermal stability. Temperature profiles of the combustor and bed were measured. The impact of the fluidizing velocity and LPG flow rate on the temperature profile was examined in order to analyze the influence of the fluidizing velocity and LPG rate on combustion rates. Results of the study showed that the combustion of the CCFB was sustained at a fluidizing velocity of 1.5 U{sub mf} and at an LPG flow rate of 8 liters per minute. Results of the study showed that fluidizing velocity played an important role on the thermal stability of the bed. It was concluded that the thermal stability of the combustor is sufficient for the CCFB. 13 refs., 2 tabs., 5 figs.

Contribution to the combustion and emission of nitrogen oxides of Kosovo and Kolubara coals in fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Radovanovic, M.; Savic, R.

1996-12-31

In this paper, the results of combustion of different sizes of domestic lignites Kosovo and Kolubara are presented. Investigation has been carried on a laboratory experimental facility for combustion in fluidized bed, power 1 kW. Specified amount of fuel is put into fluidized bed and temperature and concentration of combustion products (O{sub 2}, CO{sub 2}, CO, NO, NO{sub s} and SO{sub 2}) are recorded and produced. The emission of nitrogen oxides is specially treated in this paper. Also, the ignition delay of volatile matter, combustion of volatiles and total time of combustion are found. 25 refs., 9 figs., 4 tabs.

The study of partitioning of heavy metals during fluidized bed combustion of sewage sludge and coal

Energy Technology Data Exchange (ETDEWEB)

Gulyurtlu, I.; Lopes, M.H.; Abelha, P.; Cabrita, I.; Oliveira, J.F.S. [INETI, Lisbon (Portugal)

2006-06-15

The behavior of Cd, Cr, Cu, Co, Mn, Ni, Pb, Zn, and Hg during the combustion tests of a dry granular sewage sludge on a fluidized bed combustor pilot (FBC) of about 0.3 MW was evaluated. The emissions of these heavy metals from mono-combustion were compared with those of co-combustion of the sludge with a bituminous coal. The effect of the addition of limestone was also studied in order to retain sulphur compounds and to verify its influence on the retention of heavy metals (HM). Heavy metals were collected and analyzed from different locations of the installation, which included the stack, the two cyclones, and the material removed from the bed. The results showed that the volatility of metals was rather low, resulting in emissions below the legal limits of the new directive on incineration, with the exception of Hg during the mono-combustion tests. The partitioning of metals, except for Hg, appeared to follow that of ashes, amounting to levels above 90% in the bed streams in the mono-combustion case. For co-combustion, there was a lower fixation of HM in the bed ashes, mostly originating essentially from the sewage sludge, ranging between 40% and 80%. It is believed that in this latter case, a slightly higher temperature could have enhanced the volatilization, especially of Cd and Pb. However these metals were then retained in fly ashes captured in the cyclones. In the case of Hg, the volatilisation was complete. The bed ashes were free of Hg and part of Hg was retained in the cyclones and the rest was emitted either with fine ash particles or in gaseous forms. In mono-combustion the Hg emissions from the stack (particles and gas) accounted, for about 50%. This appeared to have significantly decreased in the case of co-combustion, as only about 75% has been emitted, due to the retention effect of cyclone ashes.

The study of partitioning of heavy metals during fluidized bed combustion of sewage sludge and coal

Energy Technology Data Exchange (ETDEWEB)

Gulyurtlu, Ibrahim; Lopes, M. Helena; Abelha, Pedro; Cabrita, Isabel; Oliveira, J.F. Santos

2003-07-01

The behaviour of Cd, Cr, Cu, Co, Mn, Pb, Zn and Hg during the combustion tests of granular dry sewage sludges on a pilot FBC of about 0,3 MW was evaluated. The emissions of these heavy metals from mono-combustion were compared with those of co-combustion of the sludge with a bituminous coal. The effect of the addition of limestone was also studied in order to retain sulphur compounds and to verify its influence on the retention of heavy metals. Heavy metals were collected and analysed from different locations of the installation, which included the stack, the two cyclones and the material removed from the bed. The results showed that the volatility of metals was rather low, resulting in emissions below the legal limits of the new directive on incineration, with the exception of Hg during the mono-combustion tests. The partitioning of metals, except for Hg, appeared to follow that of ashes, amounting to levels above 90% in the bed streams in the mono-combustion case. For co-combustion, there was a lower fixation of HM in the bed ashes, mostly originating essentially from the sewage sludge, ranging between 40 and 80%. It is believed that in this latter case, a slightly higher bed temperature could have enhanced the volatilisation, especially of Cd and Pb. However these metals were then retained in cyclone ashes. In the case of Hg, the volatilisation was complete. The bed ashes were free of Hg and part of it was retained in the cyclone and emitted as both fine ash particles and in gaseous forms. In mono-combustion the Hg emissions from the stack (particles and gas) accounted for about 50%, although there was a significant amount unaccounted for. This appeared to have significantly decreased in the case of co-combustion, as only about 15% has been emitted, due to the retention effect of cyclone ashes which presented high quantities of unburned carton and possibly condensed sulphur species.

Effect of limestone addition on chlorine compound emissions in grate and fluidized-bed combustion of recovered fuels

International Nuclear Information System (INIS)

Vesterinen, R.; Ruuskanen, J.

2000-01-01

The aim was to verify the positive results of laboratory experiments concerning the reducing effect of limestone addition on emissions of organic chlorine compounds and acidifying compounds (HCl, HF, SO 2 ) in grate and fluidized-bed combustion of recovered fuels in commercial boilers. The final aim is to develop a cheap and practical way of reducing emissions of organic chlorine compounds in co-combustion of recovered fuels. Pellets produced from the mixture of recovered fuel and limestone is a product ready for use in plants without any need of additional employees or equipment for limestone feed. Pellets produced by Ewapower Oy are used as recovered fuel and Gotland limestone of Partek Nordkalk Oyj Abp as limestone. Ewapower Oy produces pellets by feeding a certain proportion of limestone among recovered fuel at the production stage. Experiments are carried out in one grate-combustion plant and in one or two fluidized-bed plants. The first experiments were carried out in a 3 MWth BioGrate boiler at the new heating station of Pielavesi municipality in autumn 1999. The flue gases are cleaned with a cyclone (FinCleaner). The main fuel was a mixture of bark and sawdust (3:1) from a sawmill. Ewapower pellets with an addition of Gotland limestone were used as recovered fuel. The experiments were carried out at about 2 MW boiler output. Temperatures of the furnace and flue gas, pressure and fuel gas composition were measured continuously. For determining the composition of gas, O 2 , CO, CO 2 , hydrocarbons and N 2 O(FTIR), NO x and SO 2 were measured continuously. HCl, heavy metals (As, Cd, Cr, Cu, Hg, Ni, Pb, Zn), polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/PCDF), polyaromatic hydrocarbons (PAH), chlorobenzenes, chlorophenols and PCB were measured as one-shot determinations. Fuel and ash samples were also collected during the experiments. The organic compounds were analyzed by the Department of Environmental Science of the University of Kuopio, which is

Experimental on fly ash recirculation with bottom feeding to improve the performance of a circulating fluidized bed boiler co-burning coal sludge

Energy Technology Data Exchange (ETDEWEB)

Duan, Lunbo; Xu, Guiling; Liu, Daoyin; Chen, Xiaoping; Zhao, Changsui [Southeast Univ., Nanjing (China). School of Energy and Environment

2013-07-01

With the aim of reducing carbon content in fly ash, fly ash recirculation with bottom feeding (FARBF) technology was applied to a 75 t/h Circulating Fluidized Bed (CFB) boiler burning mixture of coal and coal sludge. And industrial experiments were carried out to investigate the influence of FARBF technology on the combustion performance and pollutant emission characteristics of the CFB boiler. Results show that as the recirculation rate of fly ash increases, the CFB dense bed temperature decreases while the furnace outlet temperature increases, and the temperature distribution in the furnace becomes uniform. Compared with the conditions without fly ash recirculation, the combustion efficiency increases from 92 to 95% when the recirculation rate increases to 8 t/h, and the desulfurization efficiency also increases significantly. As the recirculation rate increases, the emissions of NO and CO decrease, but the particulate emission increases. The present study indicates that FARBF technology can improve the combustion performance and desulfurization efficiency for the CFB boilers burning coal sludge, and this can bring large economical and environmental benefits in China.

Devolatilization of oil sludge in a lab-scale bubbling fluidized bed.

Science.gov (United States)

Liu, Jianguo; Jiang, Xiumin; Han, Xiangxin

2011-01-30

Devolatilization of oil sludge pellets was investigated in nitrogen and air atmosphere in a lab-scale bubbling fluidized bed (BFB). Devolatilization times were measured by the degree of completion of the evolution of the volatiles for individual oil sludge pellets in the 5-15 mm diameter range. The influences of pellet size, bed temperature and superficial fluidization velocity on devolatilization time were evaluated. The variation of devolatilization time with particle diameter was expressed by the correlation, τ(d) = Ad(p)(N). The devolatilization time to pellet diameter curve shows nearly a linear increase in nitrogen, whereas an exponential increase in air. No noticeable effect of superficial fluidization velocity on devolatilization time in air atmosphere was observed. The behavior of the sludge pellets in the BFB was also focused during combustion experiments, primary fragmentation (a micro-explosive combustion phenomenon) was observed for bigger pellets (>10mm) at high bed temperatures (>700 °C), which occurred towards the end of combustion and remarkably reduce the devolatilization time of the oil sludge pellet. The size analysis of bed materials and fly ash showed that entire ash particle was entrained or elutriated out of the BFB furnace due to the fragile structure of oil sludge ash particles. Copyright © 2010 Elsevier B.V. All rights reserved.

Limestone attrition under simulated oxyfiring Fluidized-Bed combustion conditions

Energy Technology Data Exchange (ETDEWEB)

Scala, F. [Istituto di Ricerche sulla Combustione - CNR, Napoli (Italy); Salatino, P. [Dipartimento di Ingegneria Chimica - Universita degli Studi di Napoli Federico II, Napoli (Italy)

2009-03-15

Limestone attrition by surface wear was studied during the flue gas desulfurization under simulated fluidized-bed (FB) oxyfiring conditions and hindered calcination. Bench-scale experimental tests were carried out using well-established techniques previously developed for the characterization of sulfation and attrition of sorbents in air-blown atmospheric FB combustors. The experimental limestone conversion and attrition results were compared with those previously obtained with the same limestone under simulated air-blown combustion conditions. The differences in the conversion and attrition extents and patterns associated with oxyfiring as compared to air-blown atmospheric combustion were highlighted and related to the different particle morphologies and thicknesses of the sulfate layer. It was noted that attrition could play an important role in practical circulating FB combustor operation, by effectively enhancing particle sulfation under both oxyfiring and air-blown combustion conditions. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

Results concerning a clean co-combustion technology of waste biomass with fossil fuel, in a pilot fluidised bed combustion facility

Energy Technology Data Exchange (ETDEWEB)

Ionel, Ioana; Trif-Tordai, Gavril; Ungureanu, Corneliu; Popescu, Francisc; Lontis, Nicolae [Politehnica Univ. Timisoara (Romania). Faculty for Mechanical Engineering

2008-07-01

The research focuses on a facility, the experimental results, interpretation and future plans concerning a new developed technology of using waste renewable energy by applying the cocombustion of waste biomass with coal, in a fluidised bed system. The experimental facility is working entirely in accordance to the allowed limits for the exhaust flue gas concentration, with special concern for typical pollutants. The experiments conclude that the technology is cleaner, has as main advantage the possibility to reduce both the SO{sub 2} and CO{sub 2} exhaust in comparison to standard fossil fuel combustion, under comparable circumstances. The combustion is occurring in a stable fluidised bed. (orig.)

CO-COMBUSTION OF REFUSE DERIVED FUEL WITH COAL IN A FLUIDISED BED COMBUSTOR

Directory of Open Access Journals (Sweden)

W. A. WAN AB KARIM GHANI

2009-03-01

Full Text Available Power generation from biomass is an attractive technology which utilizes municipal solid waste-based refused derived fuel. In order to explain the behavior of biomass-fired fluidized bed incinerator, biomass sources from refuse derived fuel was co-fired with coal in a 0.15 m diameter and 2.3 m high fluidized bed combustor. The combustion efficiency and carbon monoxide emissions were studied and compared with those from pure coal combustion. This study proved that the blending effect had increased the carbon combustion efficiency up to 12% as compared to single MSW-based RDF. Carbon monoxide levels fluctuated between 200-1600 ppm were observed when coal is added. It is evident from this research that efficient co-firing of biomass with coal can be achieved with minimum modification of existing coal-fired boilers.

Co-combustion of coal and non-recyclable paper & plastic waste in a fluidised bed reactor

Energy Technology Data Exchange (ETDEWEB)

Boavida, D.; Abelha, P.; Gulyurtlu, I.; Cabrita, I. [DEECA-INETI, Lisbon (Portugal)

2002-07-01

Co-combustion of waste with coal was carried out using a fluidised bed combustor with the aim of achieving a fuel mixture with little variations in its heating value and simultaneously reducing the accumulation of non-toxic waste material by upgrading them for energy purposes. Results obtained indicate that the feeding of waste materials could present serious problems which could render conditions for a stable combustion difficult to achieve. The waste was fed mixed with coal and there was some difference observed in results regarding the combustion efficiency and emissions. Part of the combustion of waste material, contrary to that of coal, was observed to take place in the freeboard where the temperature was as much as 150{degree}C above that of the bed. 6 refs., 8 figs., 8 tabs.

Coal Combustion Behavior in New Ironmaking Process of Top Gas Recycling Oxygen Blast Furnace

Science.gov (United States)

Zhou, Zhenfeng; Xue, Qingguo; Tang, Huiqing; Wang, Guang; Wang, Jingsong

2017-10-01

The top gas recycling oxygen blast furnace (TGR-OBF) is a new ironmaking process which can significantly reduce the coke ratio and emissions of carbon dioxide. To better understand the coal combustion characteristics in the TGR-OBF, a three dimensional model was developed to simulate the lance-blowpipe-tuyere-raceway of a TGR-OBF. The combustion characteristics of pulverized coal in TGR-OBF were investigated. Furthermore, the effects of oxygen concentration and temperature were also analyzed. The simulation results show that the coal burnout increased by 16.23% compared to that of the TBF. The oxygen content has an obvious effect on the burnout. At 70% oxygen content, the coal burnout is only 21.64%, with a decrease of 50.14% compared to that of TBF. Moreover, the effect of oxygen temperature is also very obvious.

Measurement of alkali-vapor emission from pressurized fluidized-bed combustion of Illinois coals

Energy Technology Data Exchange (ETDEWEB)

Lee, S.H.D.; Teats, F.G.; Swift, W.M. (Argonne National Lab., IL (United States)); Banerjee, D.D. (Illinois Clean Coal Inst., Carterville, IL (United States))

1993-01-01

Two Illinois Herrin No. 6 coals and one Illinois Springfield No. 5 coal were separately combusted in a laboratory-scale (15-cm dia) pressurized fluidized-bed combustor (PFBC) combined with an alkali sorber. These coals were combusted in a fluidized bed of Tymochtee dolomite at temperatures ranging from 910 to 950[degree]C and a system pressure of 9.2 atm absolute. Alkali-vapor emission (Na and K) in the PFBC flue gas was determined by the analytical activated-bauxite sorber bed technique developed at Argonne National Laboratory. The test results showed that sodium is the major alkali-vapor species present in the PFBC flue gas, and that the level of sodium-vapor emission increases linearly with both Na and Cl contents in the coals. This suggests that the sodium-vapor emission results from direct vaporization of NaCl present in the coals. The measured alkali-vapor concentration (Na + K), 67 to 190 ppbW, is more than 2.5 times greater than the allowable alkali limit of 24 ppb for an industrial gas turbine. Combusting these coals in a PFBC for power generation may require developing a method to control alkali vapors.

Measurement of alkali-vapor emission from pressurized fluidized-bed combustion of Illinois coals

Energy Technology Data Exchange (ETDEWEB)

Lee, S.H.D.; Teats, F.G.; Swift, W.M. [Argonne National Lab., IL (United States); Banerjee, D.D. [Illinois Clean Coal Inst., Carterville, IL (United States)

1993-04-01

Two Illinois Herrin No. 6 coals and one Illinois Springfield No. 5 coal were separately combusted in a laboratory-scale (15-cm dia) pressurized fluidized-bed combustor (PFBC) combined with an alkali sorber. These coals were combusted in a fluidized bed of Tymochtee dolomite at temperatures ranging from 910 to 950{degree}C and a system pressure of 9.2 atm absolute. Alkali-vapor emission (Na and K) in the PFBC flue gas was determined by the analytical activated-bauxite sorber bed technique developed at Argonne National Laboratory. The test results showed that sodium is the major alkali-vapor species present in the PFBC flue gas, and that the level of sodium-vapor emission increases linearly with both Na and Cl contents in the coals. This suggests that the sodium-vapor emission results from direct vaporization of NaCl present in the coals. The measured alkali-vapor concentration (Na + K), 67 to 190 ppbW, is more than 2.5 times greater than the allowable alkali limit of 24 ppb for an industrial gas turbine. Combusting these coals in a PFBC for power generation may require developing a method to control alkali vapors.

Importance of fragmentation on the steady state combustion of wood char in a bubbling fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Pinho, Carlos [Universidade do Porto (CEFT/FEUP), Porto (Portugal). Faculdade de Engenharia. Centro de Estudos de Fenomenos de Transporte], E-mail: ctp@fe.up.pt

2010-07-01

A simple mathematical model for the analysis of the steady state behavior of a bubbling fluidized bed burner is presented, with the main intention of evaluating the importance of the primary fragmentation of fuel particles on the performance of this type of burners. This model has pedagogical advantages because of its simplicity and easiness of application to the analysis of realistic situations. The model is based upon the classical models used for the study of batch combustion processes in fluidized bed reactors. Experimental data from studies of fluidized bed combustion of portuguese vegetable chars are used to support the analysis of the performance of a 1 m diameter fluidized bed combustor. (author)

Joule-heated glass-furnace system for the incineration of low-level radioactive wastes

International Nuclear Information System (INIS)

Armstrong, K.M.; Klingler, L.M.; Doty, J.W.; Kramer, D.P.

1982-01-01

For the past 1-1/2 years, Mound has been preparing and evaluating a commercially available joule-heated glass furnace unit, coupled with a wet scrubbing system. The purpose of the glass furnace evaluation is to advance and document incinerator technology for such combustibles as solids, resins, and sludges, and to develop a stable waste form for subsequent disposal. Four (4) waste nonradioactive types were selected to determine the combustion efficiency of the furnace unit: (1) dry solid waste composed of paper, plastics, rubber, and cloth, (2) ion exchange resin of both the anionic and cationic type, (3) filter sludge composed of diatomaceous earth, organic cellulosic filter aid, and powdered ion exchange resin, and (4) cartridge filters having glass and plastic filter surfaces and nonmetallic cores. When completed, the combustion efficiency experiments for the proposed nonradioactive waste-types revealed the ability of the furnace to easily incinerate waste at feedrates of up to 150 lb/hr. During the course of the experiments, combustibles in the offgas remained consistently low, suggesting excellent combustion efficiency. Furthermore, ash produced by the combustion process was effectively incorporated into the melt by convective currents in the glass. Future work on the glass furnace incinerator will include spiking the waste to determine radioisotope behavior in the furnace

Combustion of uraniferous lignites in fluidized bed

International Nuclear Information System (INIS)

Morales, G.; Gasos, P.

1985-01-01

In this paper a description of the continuous fluid bed combustion pilot plant unit, installed in the Junta de Energia Nuclear facilities, is presented. Besides, this paper deals with some of the studies carried out in the pilot plant aimed at the recovery of uranium from lignites, high in sulfur and ashes, coming from Calaf basin (Barcelona). These studies include the recovery of the heating value of these lignites and the reduction of environmental effect of SO 2 . Based on these studies an application exercise is presented. 9 references, 5 figures, 5 tables

Combustion of Liquid Bio-Fuels in an Internal Circulating Fluidized Bed

Czech Academy of Sciences Publication Activity Database

Miccio, F.; Kalisz, S.; Baxter, D.; Svoboda, Karel

2008-01-01

Roč. 143, 1-3 (2008), s. 172-179 ISSN 1385-8947 Institutional research plan: CEZ:AV0Z40720504 Keywords : internal circulating fluidized bed * liquid fuel * combustion Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 2.813, year: 2008

Three phase Eulerian-granular model applied on numerical simulation of non-conventional liquid fuels combustion in a bubbling fluidized bed

Directory of Open Access Journals (Sweden)

Nemoda Stevan Đ.

2016-01-01

Full Text Available The paper presents a two-dimensional CFD model of liquid fuel combustion in bubbling fluidized bed. The numerical procedure is based on the two-fluid Euler-Euler approach, where the velocity field of the gas and particles are modeled in analogy to the kinetic gas theory. The model is taking into account also the third - liquid phase, as well as its interaction with the solid and gas phase. The proposed numerical model comprise energy equations for all three phases, as well as the transport equations of chemical components with source terms originated from the component conversion. In the frame of the proposed model, user sub-models were developed for heterogenic fluidized bed combustion of liquid fuels, with or without water. The results of the calculation were compared with experiments on a pilot-facility (power up to 100 kW, combusting, among other fuels, oil. The temperature profiles along the combustion chamber were compared for the two basic cases: combustion with or without water. On the basis of numerical experiments, influence of the fluid-dynamic characteristics of the fluidized bed on the combustion efficiency was analyzed, as well as the influence of the fuel characteristics (reactivity, water content on the intensive combustion zone. [Projekat Ministarstva nauke Republike Srbije, br. TR33042: Improvement of the industrial fluidized bed facility, in scope of technology for energy efficient and environmentally feasible combustion of various waste materials in fluidized bed

Processes subject to integrated pollution control. Combustion processes: reheat and heat treatment furnaces 50 MW(th) and over

International Nuclear Information System (INIS)

1995-01-01

This document, part of a series offering guidance on pollution control regulations issued by Her Majesty's Inspectorate of Pollution, focuses on combustion processes involved with reheat and heat treatment furnaces of 50 MW (th) and over. Techniques for controlling releases into air, water and to land are detailed as are the various pollution monitoring strategies. (UK)

Behavior of heavy metals during fluidized bed combustion of poultry litter

OpenAIRE

Lynch, Deirdre; Low, Fiona; Henihan, Anne Marie; Garcia, Alberto; Kwapinski, Witold; Zhang, Lian; Leahy, J.J.

2014-01-01

peer-reviewed In this study, we have examined the behavior of heavy metals during fluidized bed combustion of poultry litter. Heavy metals examined include As, Cd, Co, Cr, Cu, Hg, Mn, Mo, Ni, Pb, V, and Zn. Solid and gaseous streams were analyzed and compared with relevant guidelines to determine the potential environmental impact of combustion and subsequent land spreading or landfill of the resulting ash. The majority of heavy metals were associated with the solid ash fraction, with low ...

Numerical and experimental studies on effects of moisture content on combustion characteristics of simulated municipal solid wastes in a fixed bed

International Nuclear Information System (INIS)

Sun, Rui; Ismail, Tamer M.; Ren, Xiaohan; Abd El-Salam, M.

2015-01-01

Highlights: • The effects of moisture content on the burning process of MSW are investigated. • A two-dimensional mathematical model was built to simulate the combustion process. • Temperature distributions, process rates, gas species were measured and simulated. • The The conversion ratio of C/CO and N/NO in MSW are inverse to moisture content. - Abstract: In order to reveal the features of the combustion process in the porous bed of a waste incinerator, a two-dimensional unsteady state model and experimental study were employed to investigate the combustion process in a fixed bed of municipal solid waste (MSW) on the combustion process in a fixed bed reactor. Conservation equations of the waste bed were implemented to describe the incineration process. The gas phase turbulence was modeled using the k–ε turbulent model and the particle phase was modeled using the kinetic theory of granular flow. The rate of moisture evaporation, devolatilization rate, and char burnout was calculated according to the waste property characters. The simulation results were then compared with experimental data for different moisture content of MSW, which shows that the incineration process of waste in the fixed bed is reasonably simulated. The simulation results of solid temperature, gas species and process rate in the bed are accordant with experimental data. Due to the high moisture content of fuel, moisture evaporation consumes a vast amount of heat, and the evaporation takes up most of the combustion time (about 2/3 of the whole combustion process). The whole bed combustion process reduces greatly as MSW moisture content increases. The experimental and simulation results provide direction for design and optimization of the fixed bed of MSW

Numerical and experimental studies on effects of moisture content on combustion characteristics of simulated municipal solid wastes in a fixed bed

Energy Technology Data Exchange (ETDEWEB)

Sun, Rui, E-mail: Sunsr@hit.edu.cn [School of Energy Science and Engineering, Harbin Institute of Technology, 92, West Dazhi Street, Harbin 150001 (China); Ismail, Tamer M., E-mail: temoil@aucegypt.edu [Department of Mechanical Engineering, Suez Canal University, Ismailia (Egypt); Ren, Xiaohan [School of Energy Science and Engineering, Harbin Institute of Technology, 92, West Dazhi Street, Harbin 150001 (China); Abd El-Salam, M. [Department of Basic Science, Cairo University, Giza (Egypt)

2015-05-15

Highlights: • The effects of moisture content on the burning process of MSW are investigated. • A two-dimensional mathematical model was built to simulate the combustion process. • Temperature distributions, process rates, gas species were measured and simulated. • The The conversion ratio of C/CO and N/NO in MSW are inverse to moisture content. - Abstract: In order to reveal the features of the combustion process in the porous bed of a waste incinerator, a two-dimensional unsteady state model and experimental study were employed to investigate the combustion process in a fixed bed of municipal solid waste (MSW) on the combustion process in a fixed bed reactor. Conservation equations of the waste bed were implemented to describe the incineration process. The gas phase turbulence was modeled using the k–ε turbulent model and the particle phase was modeled using the kinetic theory of granular flow. The rate of moisture evaporation, devolatilization rate, and char burnout was calculated according to the waste property characters. The simulation results were then compared with experimental data for different moisture content of MSW, which shows that the incineration process of waste in the fixed bed is reasonably simulated. The simulation results of solid temperature, gas species and process rate in the bed are accordant with experimental data. Due to the high moisture content of fuel, moisture evaporation consumes a vast amount of heat, and the evaporation takes up most of the combustion time (about 2/3 of the whole combustion process). The whole bed combustion process reduces greatly as MSW moisture content increases. The experimental and simulation results provide direction for design and optimization of the fixed bed of MSW.

Simultaneous determination of devolatilization and char burnout times during fluidized bed combustion of coal

International Nuclear Information System (INIS)

Christofiedes, N.; Brown, R.C.

1992-01-01

In this paper, the authors investigate a method for simultaneous determination of devolatilization and char burnout times based on the analysis of CO 2 emissions from a fluidized bed combustor. The technique is non-intrusive and can be performed under realistic combustion conditions. The authors' method involves batching single-size coal samples in a fluidized bed combustor that is heated with propane gas or other fuel. Carbon dioxide profiles versus time for the batch tests are analyzed with a linear model to obtain characteristic time constants for coal devolatilization and char combustion which can be related to total devolatilization time and burnout time for a coal sample. The authors' approach does not require special sample preparation, can be performed in actual combustion equipment and employs standard boiler instrumentation

Numerical modelling of an industrial glass-melting furnace

Energy Technology Data Exchange (ETDEWEB)

Hill, S C [Brigham Young Univ., Advanced Combustion Engineering Research Center, Provo, UT (United States); Webb, B W; McQuay, M Q [Brigham Young Univ., Mechanical Engineering Dept., Provo, UT (United States); Newbold, J [Lockheed Aerospace, Denver, CO (United States)

2000-03-01

The predictive capability of two comprehensive combustion codes, PCGC-3 and FLUENT, to simulate local flame structure and combustion characteristics in a industrial gas-fired, flat-glass furnace is investigated. Model predictions are compared with experimental data from the furnace for profiles of velocity, species concentrations, temperatures, and wall-incident radiative heat flux. Predictions from both codes show agreement with the measured mean velocity profiles and incident radiant flux on the crown. However, significant differences between the code predictions and measurements are observed for the flame-ozone temperatures and species concentrations. The observed discrepancies may be explained by (i) uncertainties in the distributions of mean velocity and turbulence in the portneck, (ii) uncertainties in the port-by-port stoichiometry, (iii) different grid-based approximations to the furnace geometry made in the two codes, (iv) the assumption of infinitely fast chemistry made in the chemical reaction model of both codes, and (v) simplifying assumptions made in the simulations regarding the complex coupling between the combustion space, batch blanket, and melt tank. The study illustrates the critical need for accurate boundary conditions (inlet air and fuel flow distributions, boundary surface temperatures, etc.) and the importance of representative furnace geometry in simulating these complex industrial combustion systems. (Author)

Nitrogen chemistry in combustion and gasification - mechanisms and modeling

International Nuclear Information System (INIS)

Kilpinen, P.; Hupa, M.

1998-01-01

The objective of this work has been to increase the understanding of the complex details of gaseous emission formation in energy production techniques based on combustion and/or gasification. The aim has also been to improve the accuracy of mathematical furnace models when they are used for predicting emissions. The main emphasis has been on nitrogen oxides (NO x , N 2 O). The work supports development of cleaner and more efficient combustion technology. The main emphasis has been on combustion systems that are based on fluidized bed technology including both atmospheric and pressurized conditions (BFBC, CFBC, PFBC/G). The work has consisted of advanced theoretical modeling and of experiments in laboratory devices that have partly been made in collaboration with other LIEKKI projects. Two principal modeling tools have been used: detailed homogeneous chemical kinetic modeling and computational fluid dynamic simulation. In this report, the most important results of the following selected items will be presented: (1) Extension of a detailed kinetic nitrogen and hydrocarbon oxidation mechanism into elevated pressure, and parametric studies on: effect of pressure on fuel-nitrogen oxidation under PFBC conditions, effect of pressure on selective non-catalytic NO x reduction under PFBC conditions, effect of different oxidizers on hot-gas cleaning of ammonia by means of selective oxidation in gasification gas. (2) Extension of the above mechanism to include chlorine reactions at atmospheric pressure, and parametric studies on: effect of HCl on CO burn-out in FBC combustion of waste. (3) Development of more accurate emission prediction models: incorporation of more accurate submodels on hydrocarbon oxidation into CFD furnace models, and evaluation of different concepts describing the interaction between turbulence and chemical reaction, development of a mechanistic detailed 1.5-dimensional emission model for circulating fluidized bed combustors. (orig.) 14 refs

Environmental remediation with products of fluidized bed combustion

International Nuclear Information System (INIS)

Kim, A.G.

1999-01-01

Commercialization of fluidized bed combustion (FBC) technology could be enhanced by increased utilization of FBC products (ash). In the US, coal combustion products (CCP) are not hazardous under RCRA and are regulated as residual waste by the states. The composition of CCP from fluidized beds is primarily determined by the inorganic constituents in coal, the sorbent reaction products and the unreacted sorbent. The combustion system and the inclusion of other fuels may also affect the chemical composition, physical properties and leaching behavior. The alkalinity of the FBC material, residual lime and pozzolanic properties are desirable characteristics for use in soil stabilization and mine reclamation. At reclaimed surface coal mines, placement of CCP is intended to reduce the amount of acid mine drainage (AMD) produced at such sites. Neutralization, inhibition of acid forming bacteria, encapsulation of the pyrite or water diversion are believed to be the mechanisms facilitated by the alkaline material. Comparison of water quality, before and after injection of a grout composed of FBC ash and water indicated small increases in pH and decreases in acidity at discharge points. The concentrations of calcium and magnesium in water samples generally increased compared to background levels. The average concentration of trace elements (arsenic, cobalt, copper, nickel and zinc) was slightly elevated in the injection areas, but in down dip and discharge water samples were comparable to background levels. Over a four year period, the average acidity in the injected area decreased by approximately 30%, a value similar to another site where a mixture of class F fly ash and cement was injected. Although coal mine remediation is a beneficial environmental use of FBC products, its effectiveness may be related to the amount of FBCB used and the method of emplacement

Environmental remediation with products of fluidized bed combustion

Energy Technology Data Exchange (ETDEWEB)

Kim, A.G.

1999-07-01

Commercialization of fluidized bed combustion (FBC) technology could be enhanced by increased utilization of FBC products (ash). In the US, coal combustion products (CCP) are not hazardous under RCRA and are regulated as residual waste by the states. The composition of CCP from fluidized beds is primarily determined by the inorganic constituents in coal, the sorbent reaction products and the unreacted sorbent. The combustion system and the inclusion of other fuels may also affect the chemical composition, physical properties and leaching behavior. The alkalinity of the FBC material, residual lime and pozzolanic properties are desirable characteristics for use in soil stabilization and mine reclamation. At reclaimed surface coal mines, placement of CCP is intended to reduce the amount of acid mine drainage (AMD) produced at such sites. Neutralization, inhibition of acid forming bacteria, encapsulation of the pyrite or water diversion are believed to be the mechanisms facilitated by the alkaline material. Comparison of water quality, before and after injection of a grout composed of FBC ash and water indicated small increases in pH and decreases in acidity at discharge points. The concentrations of calcium and magnesium in water samples generally increased compared to background levels. The average concentration of trace elements (arsenic, cobalt, copper, nickel and zinc) was slightly elevated in the injection areas, but in down dip and discharge water samples were comparable to background levels. Over a four year period, the average acidity in the injected area decreased by approximately 30%, a value similar to another site where a mixture of class F fly ash and cement was injected. Although coal mine remediation is a beneficial environmental use of FBC products, its effectiveness may be related to the amount of FBCB used and the method of emplacement.

Combustion of paper industry sewage sludge in existing boilers. Progress report 1; Tillfoersel av skogsindustriellt slam till eldstaeder. Delrapport etapp 1

Energy Technology Data Exchange (ETDEWEB)

Hoeglund, Christer; Lundborg, Rickard; Myringer, Aase

2003-10-01

The aim of this project is to find a feasible method for combustion of sewage sludge in existing boilers of the paper industry. Biological sludge is complicated to handle since it contains a lot of bound water. Problems arise at dehydration and subsequent treatment. Moreover, the trend is that the amount of biological sludge increases whereas the amount of easily dehydrated fibre sludge decreases. Today, mixed sludge is combusted at more then half of the paper and pulp mills in Sweden. In order to evaluate the existing problems and the characteristics of different sludge, five mills have been studied. Sludge from three of these mills has also been analysed with regards to content and combustion properties. The content of sludge from different mills varies greatly. If the ash content is high, some substances, especially the alkali metals can cause problems at combustion such as sintering and deposits in the boiler. The analysed sludge did not contain important amounts of substances that causes problems at combustion, nor any toxic substances, except from one mill that had relatively high content of mercury. The combustion tests proved that combustion and especially drying of sludge is made preferably when the sludge particles are small, on as big an area as possible. One feasible method to combust sludge from the forest industry is to dehydrate so called fibre sludge to the same dry substance content as bark, in order to introduce it with existing fuel feeding devises and combust it together with the other fuel on the grate in a grate boiler. Dehydrated biological sludge, with considerably higher moisture content than pure fibre sludge, is added with a burner devise above the bed. The sludge particles are dried (in the furnace) and combusted before they leave the furnace. In this way, wet sludge that plug the bed is avoided. The location of the sludge feeding device in the boiler is important and should be adjusted individually to each furnace. Simulations show that

Oxygen Carrier Aided Combustion (OCAC of Wood Chips in a Semi-Commercial Circulating Fluidized Bed Boiler Using Manganese Ore as Bed Material

Directory of Open Access Journals (Sweden)

Magnus Rydén

2016-11-01

Full Text Available Oxygen Carrier Aided Combustion (OCAC is realized by using an active oxygen-carrying bed material in fluidized bed boilers. The active material is reduced in fuel rich parts of the boiler and oxidized in air rich parts. Advantages could be achieved such as new mechanisms for oxygen transport in space and time. Here calcined manganese ore has been used as active bed material in a 12 MWth circulating fluidized bed boiler. The fuel was wood chips and the campaign lasted more than two weeks. From an operational point of view, manganese ore worked excellently. From the temperature profile of the boiler it can be concluded that fuel conversion was facilitated, especially in the dense bottom bed. The effect did not always translate to reduced emissions, which suggests that final combustion in the cyclone outlet was also influenced. Substituting 10% of the sand bed with manganese ore made it possible to reduce the air to fuel ratio without generating large amounts of CO. The use of 100% manganese ore resulted in higher emissions of CO than the sand reference, but, when combined sulphur feeding, dramatic reductions in CO emissions, up to 90% compared to sand reference, was achieved.

Combustion of Dried Sewage Sludge in a Fluidized-Bed Reactor

Czech Academy of Sciences Publication Activity Database

Hartman, Miloslav; Svoboda, Karel; Pohořelý, Michael; Trnka, Otakar

2005-01-01

Roč. 44, č. 10 (2005), s. 3432-3441 ISSN 0888-5885 R&D Projects: GA AV ČR(CZ) IAA4072201 Institutional research plan: CEZ:AV0Z40720504 Keywords : fluidized-bed combustion * dried sewage sludge * CO, NOx, and N2O emissions Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 1.504, year: 2005

Advanced coal combustion technologies and their environmental impact

International Nuclear Information System (INIS)

Bozicevic, Maja; Feretic, Danilo; Tomsic, Zeljko

1997-01-01

Estimations of world energy reserves show that coal will remain the leading primary energy source for electricity production in the foreseeable future. In order to comply with ever stricter environmental regulations and to achieve efficient use of limited energy resources, advanced combustion technologies are being developed. The most promising are the pressurised fluidized bed combustion (PFBC) and the integrated gasification combined cycle (IGCC). By injecting sorbent in the furnace, PFBC removes more than 90 percent of SO 2 in flue gases without additional emission control device. In addition, due to lower combustion temperature, NO x emissions are around 90 percent lower than those from pulverised coal (PC) plant. IGCC plant performance is even more environmentally expectable and its high efficiency is a result of a combined cycle usage. Technical, economic and environmental characteristics of mentioned combustion technologies will be presented in this paper. Comparison of PFBC, IGCC and PC power plants economics and air impact will also be given. (Author)

Characterization of residues from waste combustion in fluidized bed boilers. Evaluation report

International Nuclear Information System (INIS)

Hagman, U.; Elander, P.

1996-04-01

In this report a thorough characterization of the solid residues from municipal solid waste combustion in a Kvaerner EnviroPower bubbling fluidized bed boiler in Lidkoeping, is presented. Three different end products are generated, namely bottom ash, cyclone ash, and filter ash. The bottom ash, consisting of bed ash and hopper ash, is screened and useful bed material recycled. In the characterization, also the primary constituents bed ash and hopper ash have been included. A chemical characterization have been performed including total inorganic contents, content of unburnt matter, leaching behaviour (availability tests, column tests, pH-static tests) and leaching tests according to certain standards for classification (AFX31-210, DIN38414, TCLP). Physical characterization have included grain size distribution, grain density, compaction properties and stabilization of cyclone ash with subsequent testing of comprehensive strength and saturated hydraulic conductivity. From an environmental point of view, the quality of the bottom ash and probably the cyclone ash from fluidized bed combustion as determined in this study, indicate a potential for utilization. Utilization of the bottom ash could be accepted in certain countries, e.g. France, according to their current limit values. In other countries, e.g. Sweden, no general limit values are given and utilization have to be applied for in each case. The judgement is then based, not only on total contents in the residue and its leaching behaviour, but also on the specific environmental conditions at the site. 7 refs, 17 figs, 12 tabs

Industrial and process furnaces principles, design and operation

CERN Document Server

Jenkins, Barrie

2014-01-01

Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

Co-combustion of peach and apricot stone with coal in a bubbling fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Atimtay, Aysel T.; Kaynak, Burcak [Department of Environmental Engineering, Middle East Technical University, Ankara 06531 (Turkey)

2008-02-15

In this study a bubbling fluidized bed combustor (BFBC) having an inside diameter of 102 mm and a height of 900 mm was used to investigate the co-combustion characteristics of peach and apricot stones produced as a waste from the fruit juice industry with coal. A lignite coal was used for co-combustion. On-line concentrations of O{sub 2}, CO, CO{sub 2}, SO{sub 2}, NO{sub X} and total hydrocarbons (C{sub m}H{sub n}) were measured in the flue gas during combustion experiments. Variations of emissions of various pollutants were studied by changing the operating parameters (excess air ratio, fluidization velocity, and fuel feed rate). Temperature distribution along the bed was measured with thermocouples. For co-combustion of apricot and peach fruit stones with a lignite coal, various ratios of biomass to coal ranging from 0 to 100 wt.% were tested. For the peach stone co-combustion tests, efficiencies are about 98% and for the apricot stone co-combustion tests, efficiencies ranged between 94.7% and 96.9% for 25%, 50% and 75% of apricot stone in the fuel mixture. The results of this study have shown that as the biomass ratio in the fuel mixture increases, the combustion takes place at the upper regions of the main column. This causes higher temperatures in the freeboard than the bed. Also the CO and hydrocarbon (C{sub m}H{sub n}) emissions increase as the biomass percentage increases in the fuel mixture. This causes decrease in the combustion efficiency. These results suggest that peach and apricot stones are potential fuels that can be utilized for clean energy production in small-scale fruit juice industries by using BFBC. The percentage of peach stones or apricot stones in the fuel mixture is suggested to be below 50 wt.% in order to obtain the emission limits of EU. During the design of the BFBC, one has to be careful about the volatile matter (VM) content of the biomass. For the complete combustion of the VM, longer freeboard or secondary air addition should be

Co-combustion of coal and non-recyclable paper and plastic waste in a fluidised bed reactor

Energy Technology Data Exchange (ETDEWEB)

D. Boavida; P. Abelha; I. Gulyurtlu; I. Cabrita [DEECA-INETI, Lisbon (Portugal)

2003-10-01

Co-combustion of waste with coal was carried out using a fluidised bed combustor with the aim of achieving a fuel mixture with little variations in its heating value and simultaneously reducing the accumulation of non-toxic waste material by upgrading them for energy purposes. Results obtained indicate that the feeding of waste materials plays an important role to achieve conditions for a stable combustion. The form in which the fuel is fed to the combustor makes a significant contribution to achieve desirable combustion performance and differences were observed in results regarding the combustion efficiency and emissions when waste was fed densified or in a fluffy state when it was burned mixed with coal. Part of the combustion of waste material, contrary to that of coal, was observed to take place in the freeboard where the temperature was as much as 150{sup o}C above that of the bed. 15 refs., 8 figs., 8 tabs.

Corrosivity of hot flue gases in the fluidized bed combustion of recovered waste wood

Energy Technology Data Exchange (ETDEWEB)

Enestam, S.

2011-07-01

In recent years, recovered waste wood has become a fuel of interest due to its green energy benefits and low price compared to virgin wood-based fuels. However, waste wood is often contaminated with paint, plastic, and metal components, producing concentrations of heavy metals such as zinc and lead, chlorine, sodium, and sometimes sulphur that are elevated relative to those in virgin wood. In several cases, boilers burning waste wood have experienced increased fouling and corrosion of furnace walls, superheaters, and economizers, problems associated with chlorine, zinc, lead, and alkali metals in the deposits. The location of the deposits and the corrosion as well as the composition of the deposits vary with the fuel composition, boiler design, combustion parameters, flue gas temperature, and material temperature. Experience gained from the operation of biofuel and waste boilers shows that corrosion damage can be reduced, or even avoided, by the selection of optimum materials or for heat exchanger surfaces, by the use of fuel mixtures or additives that decrease the corrosivity of the combustion environment, by the placement of superheaters in a less corrosive environment, and by adjusting the steam parameters. Finding the right solutions for boilers burning RWW requires a thorough understanding of the whole process, including the fuel fed into the boiler, the combustion atmosphere, the corrosivity of the flue gas and the deposits, and the corrosion resistance of different boiler materials under the prevailing conditions. The objective of this work was to shed more light on the combustion environment in bubbling fluidized bed boilers burning RWW and thus increase knowledge about the corrosivity of zinc- and lead-rich deposits formed during the combustion of RWW, with the final goal of developing a corrosion prediction tool for use in the design of boilers for RWW combustion. With such a tool, it would be possible to optimize boiler design and material selection with

Agglomeration mechanism in biomass fluidized bed combustion – Reaction between potassium carbonate and silica sand

DEFF Research Database (Denmark)

Anicic, Bozidar; Lin, Weigang; Dam-Johansen, Kim

2018-01-01

Agglomeration is one of the operational problems in fluidized bed combustion of biomass, which is caused by interaction between bed materials (e.g. silica sand) and the biomass ash with a high content of potassium species. However, the contribution of different potassium species to agglomeration ...

Effect of fluidization number on the combustion of simulated municipal solid waste in a fluidized bed

International Nuclear Information System (INIS)

Anwar Johari; Mutahharah, M.M.; Abdul, A.; Salema, A.; Kalantarifard, A.; Rozainee, M.

2010-01-01

The effect of fluidization number on the combustion of simulated municipal solid was in a fluidized bed was investigated. Simulated municipal solid waste was used a sample and it was formulated from major waste composition found in Malaysia which comprised of food waste, paper, plastic and vegetable waste. Proximate and ultimate analyses of the simulated were conducted and results showed its composition was similar to the actual Malaysian municipal solid waste composition. Combustion study was carried out in a rectangular fluidized bed with sand of mean particle size of 0.34 mm as a fluidising medium. The range of fluidization numbers investigated was 3 to 11 U mf . The combustion was carried out at stoichiometric condition (Air Factor = 1). Results showed that the best fluidization number was in the range of 5 to 7 U mf with 5 U mf being the most optimum in which the bed temperature was sustained in a much longer period. (author)

Fiscal 1998 research report on development of the advanced industrial furnace (R and D on the advanced industrial furnace). Volume 3; 1998 nendo koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

This report summarizes the research results of the chapter 4 and 5 (experimental database) from the research report on development of the advanced industrial furnace. The chapter 4 summarizes functions of the temperature performance evaluation simulator of the advanced continuous heating furnace for the database system, and various research results obtained by the simulator. This chapter also summarizes the research result on the applicability of high-temperature air combustion to other industries, the patent research result on heat storage combustion technology, the basic technology research result, and the reaction analysis result by FLUENT. The chapter 5 summarizes the combustion experiment data collection by developing self-completion high-temperature high-radiation heating technology. As for R and D on technology optimizing the profile of heating furnaces, the following data are summarized: measurement data of heat transfer in furnaces and heat flux data at right overhead furnace temperature under cold air and preheated air combustion in conventional furnaces, and heat storage combustion. (NEDO)

Black liquor combustion validated recovery boiler modeling, five-year report

Energy Technology Data Exchange (ETDEWEB)

Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

1996-08-01

The objective of this project was to develop a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The project originated in October 1990 and was scheduled to run for four years. At that time, there was considerable emphasis on developing accurate predictions of the physical carryover of macroscopic particles of partially burnt black liquor and smelt droplets out of the furnace, since this was seen as the main cause of boiler plugging. This placed a major emphasis on gas flow patterns within the furnace and on the mass loss rates and swelling and shrinking rates of burning black liquor drops. As work proceeded on developing the recovery boiler furnace model, it became apparent that some recovery boilers encounter serious plugging problems even when physical carryover was minimal. After the original four-year period was completed, the project was extended to address this issue. The objective of the extended project was to improve the utility of the models by including the black liquor chemistry relevant to air emissions predictions and aerosol formation, and by developing the knowledge base and computational tools to relate furnace model outputs to fouling and plugging of the convective sections of the boilers. The work done to date includes CFD model development and validation, acquisition of information on black liquor combustion fundamentals and development of improved burning models, char bed model development, and model application and simplification.

Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

Energy Technology Data Exchange (ETDEWEB)

Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

1997-10-01

Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

Energy Technology Data Exchange (ETDEWEB)

Wei-Ping Pan; Andy Wu; John T. Riley

2004-10-30

This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2004 through September 30, 2004. The following tasks have been completed. First, renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have started. Second, the design if the component parts of the CFBC system have been reviewed and finalized so that the drawings may be released to the manufacturers during the next quarter. Third, the experiments for solid waste (chicken litter) incineration have been conducted using a Thermogravimetric Analyzer (TGA). This is in preparation for testing in the simulated fluidized-bed combustor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

Pressurized Fluidized Bed Combustion Second-Generation System Research and Development

Energy Technology Data Exchange (ETDEWEB)

A. Robertson; D. Horazak; R. Newby; H. Goldstein

2002-11-01

Research is being conducted under United States Department of Energy (DOE) Contract DE-AC21-86MC21023 to develop a new type of coal-fired plant for electric power generation. This new type of plant--called a Second-Generation or Advanced Pressurized Circulating Fluidized Bed Combustion (APCFB) plant--offers the promise of efficiencies greater than 45% (HHV), with both emissions and a cost of electricity that are significantly lower than conventional pulverized-coal-fired plants with scrubbers. The APCFB plant incorporates the partial gasification of coal in a carbonizer, the combustion of carbonizer char in a pressurized circulating fluidized bed boiler (PCFB), and the combustion of carbonizer syngas in a topping combustor to achieve gas turbine inlet temperatures of 2300 F and higher. A conceptual design was previously prepared for this new type of plant and an economic analysis presented, all based on the use of a Siemens Westinghouse W501F gas turbine with projected carbonizer, PCFB, and topping combustor performance data. Having tested these components at the pilot plant stage, the referenced conceptual design is being updated to reflect more accurate performance predictions together with the use of the more advanced Siemens Westinghouse W501G gas turbine and a conventional 2400 psig/1050 F/1050 F/2-1/2 in. steam turbine. This report describes the updated plant which is projected to have an HHV efficiency of 48% and identifies work completed for the October 2001 through September 2002 time period.

Co-combustion of waste with coal in a circulating fluidised bed combustor

Energy Technology Data Exchange (ETDEWEB)

Gulyurtlu, I.; Boavida, D.; Abelha, P.; Lopes, H.; Cabrita, I. [DEECA-INETI, Lisboa (Portugal)

2002-07-01

The results of a study of cocombustion of waste with coal is described. Various wastes (biomass, sludge, and refuse derived fuel) were burned with coal in a circulating fluidised bed combustor. Conditions that prevent segregated combustion, reduce production of nitrogen oxides, and attain high combustion efficiency were studied. The effects of variations in air staging in the riser, mixing of air with volatiles, coal/biomass ratio, methods of feeding biomass, and temperature are described. 5 refs., 3 figs., 5 tabs.

The influence of transport phenomena on the fluidized bed combustion of a single carbon particle

NARCIS (Netherlands)

Prins, W.; van Swaaij, Willibrordus Petrus Maria

1990-01-01

The burning rate and temperature of the carbon particles are known to affect the efficiency of a fluidized bed combustor, and also the emission levels of undesired noxious components. The main results of an extensive study on the fluidized bed combustion behaviour of a single carbon particle [1] are

NOx Emission Reduction by Oscillating Combustion

Energy Technology Data Exchange (ETDEWEB)

John C. Wagner

2004-03-31

High-temperature, natural gas-fired furnaces, especially those fired with preheated air, produce large quantities of NO{sub x} per ton of material processed. Regulations on emissions from industrial furnaces are becoming increasingly more stringent. In addition, competition is forcing operators to make their furnaces more productive and/or efficient. Switching from preheated air to industrial oxygen can increase efficiency and reduce NO{sub x}, but oxygen is significantly more costly than air and may not be compatible with the material being heated. What was needed, and what was developed during this project, is a technology that reduces NO{sub x} emissions while increasing furnace efficiency for both air- and oxy-fired furnaces. Oscillating combustion is a retrofit technology that involves the forced oscillation of the fuel flow rate to a furnace. These oscillations create successive, fuel-rich and fuel-lean zones within the furnace. Heat transfer from the flame to the load increases due to the more luminous fuel-rich zones, a longer overall flame length, and the breakup of the thermal boundary layer. The increased heat transfer shortens heat up times, thereby increasing furnace productivity, and reduces the heat going up the stack, thereby increasing efficiency. The fuel-rich and fuel-lean zones also produce substantially less NO{sub x} than firing at a constant excess air level. The longer flames and higher heat transfer rate reduces overall peak flame temperature and thus reduces additional NO{sub x} formation from the eventual mixing of the zones and burnout of combustibles from the rich zones. This project involved the development of hardware to implement oscillating combustion on an industrial scale, the laboratory testing of oscillating combustion on various types of industrial burners, and the field testing of oscillating combustion on several types of industrial furnace. Before laboratory testing began, a market study was conducted, based on the

NOx Emission Reduction by Oscillating combustion

Energy Technology Data Exchange (ETDEWEB)

Institute of Gas Technology

2004-01-30

High-temperature, natural gas-fired furnaces, especially those fired with preheated air, produce large quantities of NO{sub x} per ton of material processed. Regulations on emissions from industrial furnaces are becoming increasingly more stringent. In addition, competition is forcing operators to make their furnaces more productive and/or efficient. Switching from preheated air to industrial oxygen can increase efficiency and reduce NO{sub x}, but oxygen is significantly more costly than air and may not be compatible with the material being heated. What was needed, and what was developed during this project, is a technology that reduces NO{sub x} emissions while increasing furnace efficiency for both air- and oxy-fired furnaces. Oscillating combustion is a retrofit technology that involves the forced oscillation of the fuel flow rate to a furnace. These oscillations create successive, fuel-rich and fuel-lean zones within the furnace. Heat transfer from the flame to the load increases due to the more luminous fuel-rich zones, a longer overall flame length, and the breakup of the thermal boundary layer. The increased heat transfer shortens heat up times, thereby increasing furnace productivity, and reduces the heat going up the stack, thereby increasing efficiency. The fuel-rich and fuel-lean zones also produce substantially less NO{sub x} than firing at a constant excess air level. The longer flames and higher heat transfer rate reduces overall peak flame temperature and thus reduces additional NO{sub x} formation from the eventual mixing of the zones and burnout of combustibles from the rich zones. This project involved the development of hardware to implement oscillating combustion on an industrial scale, the laboratory testing of oscillating combustion on various types of industrial burners, and the field testing of oscillating combustion on several types of industrial furnace. Before laboratory testing began, a market study was conducted, based on the

Combustion of palm kernel shell in a fluidized bed: Optimization of biomass particle size and operating conditions

International Nuclear Information System (INIS)

Ninduangdee, Pichet; Kuprianov, Vladimir I.

2014-01-01

Highlights: • Safe burning of palm kernel shell is achievable in a FBC using alumina as the bed material. • Thermogravimetric analysis of the shell with different particle sizes is performed. • Optimal values of the shell particle size and excess air lead to the minimum emission costs. • Combustion efficiency of 99.4–99.7% is achievable when operated under optimal conditions. • CO and NO emissions of the FBC are at levels substantially below national emission limits. - Abstract: This work presents a study on the combustion of palm kernel shell (PKS) in a conical fluidized-bed combustor (FBC) using alumina sand as the bed material to prevent bed agglomeration. Prior to combustion experiments, a thermogravimetric analysis was performed in nitrogen and dry air to investigate the effects of biomass particle size on thermal and combustion reactivity of PKS. During the combustion tests, the biomass with different mean particle sizes (1.5 mm, 4.5 mm, 7.5 mm, and 10.5 mm) was burned at a 45 kg/h feed rate, while excess air was varied from 20% to 80%. Temperature and gas concentrations (O 2 , CO, C x H y as CH 4 , and NO) were recorded along the axial direction in the reactor as well as at stack. The experimental results indicated that the biomass particle size and excess air had substantial effects on the behavior of gaseous pollutants (CO, C x H y , and NO) in different regions inside the reactor, as well as on combustion efficiency and emissions of the conical FBC. The CO and C x H y emissions can be effectively controlled by decreasing the feedstock particle size and/or increasing excess air, whereas the NO emission can be mitigated using coarser biomass particles and/or lower excess air. A cost-based approach was applied to determine the optimal values of biomass particle size and excess air, ensuring minimum emission costs of burning the biomass in the proposed combustor. From the optimization analysis, the best combustion and emission performance of the

State of the art and the future fuel portfolio of fluidized bed combustion systems; Status und kuenftiges Brennstoffportfolio bei Wirbelschichtfeuerungen

Energy Technology Data Exchange (ETDEWEB)

Szentannai, Pal; Friebert, Arpad; Winter, Franz [Technische Univ. Wien (Austria). Inst. fuer Verfahrens-, Umwelttechnik und technische Biowissenschaften

2008-07-01

Coal, biomass and substitute fuels energetically can be used efficiently and with low pollution in fluidized bed plants. In comparison to biomass there are significant differences between the circulating and stationary fluidized bed technology. The stationary fluidised bed is fed predominantly with biomasses and residual substances. Coal usually is the basis fuel in the circulating fluidised bed. Biomass and residual substances frequently are course-fired. The state of the art is the employment of a broad fuel mixture in small and large fluidized-bed combustion systems. Future developments present an increased use of sewage sludge, fluidized bed combustion systems with wood as a basis fuel, utilization of household waste and the gas production.

Detailed model for practical pulverized coal furnaces and gasifiers

Energy Technology Data Exchange (ETDEWEB)

Smith, P.J.; Smoot, L.D.

1989-08-01

This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

Effect of combustion characteristics on wall radiative heat flux in a 100 MWe oxy-coal combustion plant

Energy Technology Data Exchange (ETDEWEB)

Park, S.; Ryu, C. [Sungkyunkwan Univ., Suwon (Korea, Republic of). School of Mechanical Engineering; Chae, T.Y. [Sungkyunkwan Univ., Suwon (Korea, Republic of). School of Mechanical Engineering; Korea Institute of Industrial Technology, Cheonan (Korea, Republic of). Energy System R and D Group; Yang, W. [Korea Institute of Industrial Technology, Cheonan (Korea, Republic of). Energy System R and D Group; Kim, Y.; Lee, S.; Seo, S. [Korea Electric Power Research Institute (KEPRI), Daejeon (Korea, Republic of). Power Generation Lab.

2013-07-01

Oxy-coal combustion exhibits different reaction, flow and heat transfer characteristics from air-coal combustion due to different properties of oxidizer and flue gas composition. This study investigated the wall radiative heat flux (WRHF) of air- and oxy-coal combustion in a simple hexahedral furnace and in a 100 MWe single-wall-fired boiler using computational modeling. The hexahedral furnace had similar operation conditions with the boiler, but the coal combustion was ignored by prescribing the gas properties after complete combustion at the inlet. The concentrations of O{sub 2} in the oxidizers ranging between 26 and 30% and different flue gas recirculation (FGR) methods were considered in the furnace. In the hexahedral furnace, the oxy-coal case with 28% of O{sub 2} and wet FGR had a similar value of T{sub af} with the air-coal combustion case, but its WRHF was 12% higher. The mixed FGR case with about 27% O{sub 2} in the oxidizer exhibited the WRHF similar to the air-coal case. During the actual combustion in the 100 MWe boiler using mixed FGR, the reduced volumetric flow rates in the oxy-coal cases lowered the swirl strength of the burners. This stretched the flames and moved the high temperature region farther to the downstream. Due to this reason, the case with 30% O{sub 2} in the oxidizers achieved a WRHF close to that of air-coal combustion, although its adiabatic flame temperature (T{sub af}) and WHRF predicted in the simplified hexahedral furnace was 103 K and 10% higher, respectively. Therefore, the combustion characteristics and temperature distribution significantly influences the WRHF, which should be assessed to determine the ideal operating conditions of oxy- coal combustion. The choice of the weighted sum of gray gases model (WSGGM) was not critical in the large coal-fired boiler.

SPECIFIC FEATURES OF THE OXYFUEL COMBUSTION CONDITIONS IN A BUBBLING FLUIDIZED BED

Directory of Open Access Journals (Sweden)

Pavel Skopec

2016-08-01

Full Text Available Oxyfuel combustion is a promising approach for capturing CO2 from power plants. This technology produces a flue gas with a high concentration of CO2. Our paper presents a verification of the oxyfuel combustion conditions in a bubbling fluidized bed combustor. It presents a theoretical analysis of oxyfuel combustion and makes a comparison with combustion using air. It is important to establish a proper methodology for stoichiometric calculations and for computing the basic characteristic fluidization properties. The methodology presented here has been developed for general purposes, and can be applied to calculations for combustion with air and with oxygen-enriched air, and also for full oxyfuel conditions. With this methodology, we can include any water vapour condensation during recirculation of the flue gas when dry flue gas recirculation is used. The paper contains calculations for a lignite coal, which is taken as a reference fuel for future research and for the experiments.

CFD study of temperature distribution in full scale boiler adopting in-furnace coal blending

International Nuclear Information System (INIS)

Fadhil, S S A; Hasini, H; Shuaib, N H

2013-01-01

This paper describes the investigation of temperature characteristics of an in-furnace combustion using different coals in a 700 MW full scale boiler. Single mixture fraction approach is adopted for combustion model of both primary and secondary coals. The primary coal was based on the properties of Adaro which has been used as the design coal for the boiler under investigation. The secondary blend coal was selected based on sub-bituminous coal with higher calorific value. Both coals are simultaneously injected into the furnace at alternate coal burner elevations. The general prediction of the temperature contours at primary combustion zone shows identical pattern compared with conventional single coal combustion in similar furnace. Reasonable agreement was achieved by the prediction of the average temperature at furnace exit. The temperature distribution is at different furnace elevation is non-uniform with higher temperature predicted at circumferential 'ring-like' region at lower burner levels for both cases. The maximum flame temperature is higher at the elevation where coal of higher calorific value is injected. The temperature magnitude is within the accepTable limit and the variations does not differ much compared to the conventional single coal combustion.

Some aspects of the technology improvement for heat reprocessing of the combustible radioactive wastes and ash residue conditioning

International Nuclear Information System (INIS)

Dmitriev, S.A.; Lifanov, F.A.; Knyazev, I.A.; Buravchenko, N.N.; Sobolev, I.A.; Mamaev, L.A.; Alekseev, A.N.; Simagina, O.S.

1991-01-01

The results of studies devoted to increasing the efficiency of thermal reprocessing (combustion) of organic low- and intermediate-level radioactive wastes are given. The new most efficient three-stage process including: 1) gasification and pyrolysis of an organic material with volatile product release, 2) coke residual combustion, ash and noncombustible materials melting, 3) combustion of volatile products of thermal decomposition is developed on the basis of the analysis of solid radioactive waste combustion schemes, mathematical simulation and laboratory studies. Experimental bed, in which these processes are realized, is created. The results obtained in it have allowed one to begin designing of the pilot-commercial plant with shaft furnace having the capacity up to 200 kg/h for solid wastes

The technological raw material heating furnaces operation efficiency improving issue

Science.gov (United States)

Paramonov, A. M.

2017-08-01

The issue of fuel oil applying efficiency improving in the technological raw material heating furnaces by means of its combustion intensification is considered in the paper. The technical and economic optimization problem of the fuel oil heating before combustion is solved. The fuel oil heating optimal temperature defining method and algorithm analytically considering the correlation of thermal, operating parameters and discounted costs for the heating furnace were developed. The obtained optimization functionality provides the heating furnace appropriate thermal indices achievement at minimum discounted costs. The carried out research results prove the expediency of the proposed solutions using.

Combustion measurements in an industrial gas-fired flat-glass furnace

Energy Technology Data Exchange (ETDEWEB)

Newbold, J; Webb, B W; McQuay, M Q [Brigham Young Univ., Provo, UT (United States). Mechanical Engineering Dept.; Huber, A M [Ford Motor Co., Glass Div., Dearborn, MI (United States)

1997-06-01

Profiles of velocity, species concentration (O{sub 2}, CO and CO{sub 2}), wall incident radiative heat flux and temperature are reported in the combustion space of a regenerative, side-port, 550t/day, gas-fired flat-glass furnace. A region exists of fast-moving gases near the glass, with axial velocity components exceeding 20 m s{sup -1}, and a large recirculation zone near the crown. Temperatures as high as 1985 K in the flame and as low as 1750 K in the recirculation zone are reported. A region of intense reaction is observed near the glass, with large concentration gradients and incomplete combustion even in the tail of the flame. Local incident radiant fluxes on the crown were nearly uniform spatially at a level of 680 kW m{sup -2}. In the portnecks, flat inlet velocity profiles were measured with a magnitude of approximately 11 m s{sup -1}. Significant variations were observed in the exhaust profiles of most measured variables. Large errors in exhaust mass balance suggest a complex, three-dimensional flow with recirculation zones along the side walls of the portnecks. A nominal preheat air temperature of 1420 k and a variation of exhaust temperatures between 1630 K and 1835 K were noted. O{sub 2} concentrations as high as 8.4% were measured at the exit, suggesting a bypass of oxygen-rich flow around the flame. CO{sub 2} concentrations were the highest near the batch, where the glass reactions are the most intense. (Author)

The Evaluation of Solid Wastes Reduction with Combustion System in the Combustion Chamber

International Nuclear Information System (INIS)

Prayitno; Sukosrono

2007-01-01

The evaluation of solid wastes reduction with combustion system is used for weight reduction factor. The evaluation was done design system of combustion chamber furnace and the experiment was done by burning a certain weight of paper, cloth, plastic and rubber in the combustion chamber. The evaluation of paper wastes, the ratio of wastes (paper, cloth, plastic and rubber) against the factor of weight reduction (%) were investigated. The condition was dimension of combustion chamber furnace = 0.6 X 0.9 X 1.20 X 1 m with combustion chamber and gas chamber and reached at the wastes = 2.500 gram, oxygen pressure 0.5 Bar, wastes ratio : paper : cloth : plastic : rubber = 55 : 10 : 30 : 5, the reduction factor = 6.36 %. (author)

Post-combustion CO2 capture with activated carbons using fixed bed adsorption

Science.gov (United States)

Al Mesfer, Mohammed K.; Danish, Mohd; Fahmy, Yasser M.; Rashid, Md. Mamoon

2018-03-01

In the current work, the capturing of carbon dioxide from flue gases of post combustion emission using fixed bed adsorption has been carried out. Two grades of commercial activated carbon (sorbent-1 and sorbent-2) were used as adsorbent. Feed consisting of CO2 and N2 mixture was used for carrying out the adsorption. The influence of bed temperature, feed rate, equilibrium partial pressure and initial % CO2 in feed were considered for analyzing adsorption-desorption process. It was found that the total adsorption-desorption cycle time decreases with increased column temperature and feed rates. The time required to achieve the condition of bed saturation decreases with increased bed temperature and feed rates. The amount of CO2 adsorbed/Kg of the adsorbent declines with increased bed temperature with in studied range for sorbent-1 and sorbent-2. It was suggested that the adsorption capacity of the both the sorbents increases with increased partial pressure of the gas.

Emission performance and combustion efficiency of a conical fluidized-bed combustor firing various biomass fuels

International Nuclear Information System (INIS)

Permchart, W.; Kouprianov, V.I.

2004-01-01

This paper summarizes the results of an experimental study on combustion of three distinct biomass fuels (sawdust, rice husk and pre-dried sugar cane bagasse) in a single fluidized-bed combustor (FBC) with a conical bed using silica sand as the inert bed material. Temperature, CO, NO and O 2 concentrations along the combustor height as well as in flue (stack) gas were measured in the experimental tests. The effects of fuel properties and operating conditions (load and excess air) on these variables were investigated. Both CO and NO axial profiles were found to have a maximum whose location divides conventionally the combustor volume into formation (lower) and reduction (upper) regions for these pollutants. Based on CO emission and unburned carbon content in fly ash, the combustion efficiency of the conical FBC was quantified for the selected biomass fuels fired under different operating conditions. (Author)

Considerations on valorization of biomass origin materials in co-combustion with coal in fluidized beds

Energy Technology Data Exchange (ETDEWEB)

I. Gulyurtlu; P. Abelha; H. Lopes; A. Crujeira; I. Cabrita [DEECA-INETI, Lisbon (Portugal)

2007-07-01

Co-combustion of biomass materials with coal is currently gaining increasing importance, in order to meet the targets on greenhouse gas emissions, defined in the Kyoto protocol. Co-firing of coal with biomass materials could be the short-term solution in reducing CO{sub 2} emissions from power stations. The work undertaken studied co-firing of meat and bone meal (MBM), olive cake and straw pellets with bituminous coals from Colombia (CC) and Poland (PC), which are commonly used in European power stations. The co-combustion studies were carried out on the pilot fluidized bed installation of INETI. Gaseous pollutants and solid concentration in flue gases and ashes from different locations were monitored. Results obtained indicate that the co-feeding of biomass materials did not present any problem and ensured stable combustion conditions and high efficiency. However, for temperatures above 800{sup o}C, bed agglomeration could be observed for all biomass species studied. Most of the combustion of biomass material, contrary to that of coal, was observed to take place in the riser where the temperature was as high as 150-250{sup o}C above that of the bed. SO{sub 2} and NOx levels were found to be lower. The emissions of dioxins could be considerable with fuels with high Cl as is the case with straw. However, mixing of fuels with high S content could lead to a strong reduction in dioxin emissions. Ashes produced from biomass combustion may be considered for further reutilization or landfilling. Other options depend on their characteristics, chemical composition and leaching behaviour. This was evaluated in this study.

The fate of injectant coal in blast furnaces: The origin of extractable materials of high molecular mass in blast furnace carryover dusts

Energy Technology Data Exchange (ETDEWEB)

Dong, S.N.; Wu, L.; Paterson, N.; Herod, A.A.; Dugwell, D.R.; Kandiyoti, R. [University of London Imperial College of Science & Technology, London (United Kingdom). Dept. of Chemical Engineering

2005-07-01

The aim of the work was to investigate the fate of injectant coal in blast furnaces and the origin of extractable materials in blast furnace carryover dusts. Two sets of samples including injectant coal and the corresponding carryover dusts from a full sized blast furnace and a pilot scale rig have been examined. The samples were extracted using 1-methyl-2-pyrrolidinone (NMP) solvent and the extracts studied by size exclusion chromatography (SEC). The blast furnace carryover dust extracts contained high molecular weight carbonaceous material, of apparent mass corresponding to 10{sup 7}-10{sup 8} u, by polystyrene calibration. In contrast, the feed coke and char prepared in a wire mesh reactor under high temperature conditions did not give any extractable material. Meanwhile, controlled combustion experiments in a high-pressure wire mesh reactor suggest that the extent of combustion of injectant coal in the blast furnace tuyeres and raceways is limited by time of exposure and very low oxygen concentration. It is thus likely that the extractable, soot-like material in the blast furnace dust originated in tars is released by the injectant coal. Our results suggest that the unburned tars were thermally altered during the upward path within the furnace, giving rise to the formation of heavy molecular weight (soot-like) materials.

Gradual combustion - method for nitrogen oxide suppression during brown coal combustion

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.P.; Verzakov, V.N.; Lobov, T.V.

1990-10-01

Discusses combustion of brown coal in BKZ-500-140-1 boilers and factors that influence emission of nitrogen oxides. Temperature distribution in the furnace was evaluated. Effects of burner position, burner number and burner type as well as air excess ratio on chemical reactions during brown coal combustion, formation of nitrogen oxides and their emission were comparatively evaluated. Analyses showed that by optimum arrangement of burners and selecting the optimum air excess ratio a part of nitrogen oxides formed during the initial phase of combustion was reduced to molecular nitrogen in the second phase. On the basis of evaluations the following recommendations for furnace design are made: use of straight-flow burners characterized by a reduced mixing ratio with secondary air, parallel arrangement of burners which guarantees mixing of the combustion products from the burners with stable and unstable combustion (products of incomplete coal combustion), reducing the air excess ratio to below 1.0. 5 refs.

Behaviour of Inorganic Constituents of Municipal Sewage Sludge during Fluidized-Bed Combustion.

Czech Academy of Sciences Publication Activity Database

Hartman, Miloslav; Pohořelý, Michael; Trnka, Otakar

2007-01-01

Roč. 61, 3 (2007) , s. 181-185 ISSN 0366-6352 R&D Projects: GA AV ČR(CZ) IAA4072201 Institutional research plan: CEZ:AV0Z40720504 Keywords : sewage sludge * heavy metals * fluidized-bed combustion Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 0.367, year: 2007

Comparative study of two co-combustion concepts for sewage sludge in coal dust furnaces; Vergleich zweier Mitverbrennungskonzepte fuer Klaerschlamm in Kohlestaubfeuerungen

Energy Technology Data Exchange (ETDEWEB)

Spliethoff, H; Gerhardt, T; Ruediger, H; Hein, K R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen

1997-12-31

Processes for thermal use of sewage sludge in coal dust furnaces were investigated at the Institute of Chemical Engineering and Boiler Technology (IVD) of Stuttgart university. Direct co-combustion of sewage sludge in coal dust furnaces is a simple concept, but it is useful provided that co-combustion has no negative effects in terms of performance, emissions and residue disposal. Externally dried sewage sludge has a residual water content in the same range as coal dust. The effects of co-combustion are discussed, and the experimentally determined effect in terms of emissions and residues is presented. Pyrolysis of the sewage sludge and use of the resulting gas as a reduction agent for denitrification may reduce negative effects of co-combustion on performance, emissions and residues.(orig) [Deutsch] Am Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Universitaet Stuttgart werden an Versuchsanlagen verschiedene Verfahren zur thermischen Nutzung von Klaerschlaemmen in Verbindung mit Kohlenstaufeuerungen untersucht. Die direkte Mitverbrennung von Klaerschlamm in Kohlestaubfeuerungen ist ein einfaches Konzept, das dann sinnvoll ist, wenn die Mitverbrennung keine negativen Auswirkungen auf Betrieb, Emissionen und Verwertung der Rueckstaende mit sich bringt. Bei einer externen Trockung weist der Klaerschlamm einen aehnlichen Wassergehalt wie der Auslegungsbrennstoff von Steinkohlenstaubfeuerungen auf. Die moeglichen Auswirkungen der Mitverbrennung von Klaerschlamm werden diskutiert und der im Versuch ermittelte Einfluss auf Emissionen und Reststoffe vogestellt. Durch Vorschaltung einer Pyrolyse des Klaerschlamms und Nutzung des erzeugten Gases als Reduktionsmittel zur Entsticklung kann die Auswirkung der Mitverbrennung auf Betrieb, Emissionen und Reststoffe der Feuerungsanlage vermindert werden. (orig)

Comparative study of two co-combustion concepts for sewage sludge in coal dust furnaces; Vergleich zweier Mitverbrennungskonzepte fuer Klaerschlamm in Kohlestaubfeuerungen

Energy Technology Data Exchange (ETDEWEB)

Spliethoff, H.; Gerhardt, T.; Ruediger, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen

1996-12-31

Processes for thermal use of sewage sludge in coal dust furnaces were investigated at the Institute of Chemical Engineering and Boiler Technology (IVD) of Stuttgart university. Direct co-combustion of sewage sludge in coal dust furnaces is a simple concept, but it is useful provided that co-combustion has no negative effects in terms of performance, emissions and residue disposal. Externally dried sewage sludge has a residual water content in the same range as coal dust. The effects of co-combustion are discussed, and the experimentally determined effect in terms of emissions and residues is presented. Pyrolysis of the sewage sludge and use of the resulting gas as a reduction agent for denitrification may reduce negative effects of co-combustion on performance, emissions and residues.(orig) [Deutsch] Am Institut fuer Verfahrenstechnik und Dampfkesselwesen (IVD) der Universitaet Stuttgart werden an Versuchsanlagen verschiedene Verfahren zur thermischen Nutzung von Klaerschlaemmen in Verbindung mit Kohlenstaufeuerungen untersucht. Die direkte Mitverbrennung von Klaerschlamm in Kohlestaubfeuerungen ist ein einfaches Konzept, das dann sinnvoll ist, wenn die Mitverbrennung keine negativen Auswirkungen auf Betrieb, Emissionen und Verwertung der Rueckstaende mit sich bringt. Bei einer externen Trockung weist der Klaerschlamm einen aehnlichen Wassergehalt wie der Auslegungsbrennstoff von Steinkohlenstaubfeuerungen auf. Die moeglichen Auswirkungen der Mitverbrennung von Klaerschlamm werden diskutiert und der im Versuch ermittelte Einfluss auf Emissionen und Reststoffe vogestellt. Durch Vorschaltung einer Pyrolyse des Klaerschlamms und Nutzung des erzeugten Gases als Reduktionsmittel zur Entsticklung kann die Auswirkung der Mitverbrennung auf Betrieb, Emissionen und Reststoffe der Feuerungsanlage vermindert werden. (orig)

Computational fluid dynamics simulation for chemical looping combustion of coal in a dual circulation fluidized bed

International Nuclear Information System (INIS)

Su, Mingze; Zhao, Haibo; Ma, Jinchen

2015-01-01

Highlights: • CFD simulation of a 5 kW_t_h CLC reactor of coal was conducted. • Gas leakage, flow pattern and combustion efficiency of the reactor was analyzed. • Optimal condition was achieved based on operation characteristics understanding. - Abstract: A dual circulation fluidized bed system is widely accepted for chemical looping combustion (CLC) for enriching CO_2 from the utilization of fossil fuels. Due to the limitations of the measurement, the details of multiphase reactive flows in the interconnected fluidized bed reactors are difficult to obtain. Computational Fluid Dynamics (CFD) simulation provides a promising method to understand the hydrodynamics, chemical reaction, and heat and mass transfers in CLC reactors, which are very important for the rational design, optimal operation, and scaling-up of the CLC system. In this work, a 5 kW_t_h coal-fired CLC dual circulation fluidized bed system, which was developed by our research group, was first simulated for understanding gas leakage, flow pattern and combustion efficiency. The simulation results achieved good agreement with the experimental measurements, which validates the simulation model. Subsequently, to improve the combustion efficiency, a new operation condition was simulated by increasing the reactor temperature and decreasing the coal feeding. An improvement in the combustion efficiency was attained, and the simulation results for the new operation condition were also validated by the experimental measurements in the same CLC combustor. All of the above processes demonstrated the validity and usefulness of the simulation results to improve the CLC reactor operation.

ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

Energy Technology Data Exchange (ETDEWEB)

Wei-Ping Pan; Andy Wu; John T. Riley

2005-04-30

This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2005 through March 31, 2005. The following tasks have been completed. First, the renovation of the new Combustion Laboratory is nearly complete, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final stages. Second, the fabrication and manufacture of the CFBC Facility is being discussed with a potential contractor. Discussions with potential contactor regarding the availability of materials and current machining capabilities have resulted in the modification of the original designs. The selection of the fabrication contractor for the CFBC Facility is expected during the next quarter. Third, co-firing experiments conducted with coal and chicken waste have been initiated in the laboratory-scale simulated fluidized-bed facility. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

Chemical-looping combustion in a reverse-flow fixed bed reactor

International Nuclear Information System (INIS)

Han, Lu; Bollas, George M.

2016-01-01

A reverse-flow fixed bed reactor concept for CLC (chemical-looping combustion) is explored. The limitations of conventional fixed bed reactors, as applied to CLC, are overcome by reversing the gas flow direction periodically to enhance the mixing characteristics of the bed, thus improving oxygen carrier utilization and energy efficiency with respect to power generation. The reverse-flow reactor is simulated by a dusty-gas model and compared with an equivalent fixed bed reactor without flow reversal. Dynamic optimization is used to calculate conditions at which each reactor operates at maximum energy efficiency. Several cases studies illustrate the benefits of reverse-flow operation for the CLC with CuO and NiO oxygen carriers and methane and syngas fuels. The results show that periodic reversal of the flow during reduction improves the contact between the fuel and unconverted oxygen carrier, enabling the system to suppress unwanted catalytic reactions and axial temperature and conversion gradients. The operational scheme presented reduces the fluctuations of temperature during oxidation and increases the high-temperature heat produced by the process. CLC in a reverse-flow reactor has the potential to achieve higher energy efficiency than conventional fixed bed CLC reactors, when integrated with a downstream gas turbine of a combined cycle power plant. - Highlights: • Reverse-flow fixed bed CLC reactors for combined cycle power systems. • Dynamic optimization tunes operation of batch and transient CLC systems. • The reverse-flow CLC system provides stable turbine-ready gas stream. • Reverse-flow CLC fixed bed reactor has superior CO 2 capture and thermal efficiency.

Co-firing used engine lubrication oil with LPG in furnaces

International Nuclear Information System (INIS)

Al-Omari, S.A.-B.; Shaheen, A.; Al Fakhr, A.; Al-Hosani, A.; Al Yahyai, M.

2010-01-01

Combustion and heat transfer characteristics obtained based co-firing LPG with used engine oils (UEO) in a furnace, are investigated experimentally. In an attempt to assess UEO as a fuel, the UEO-based results are compared with results obtained using two other fuels, namely diesel, and a used cooking oil (UCkO). To ease its admission to the furnace and its subsequent vaporization and combustion, UEO is preheated by allowing it to flow upwardly in a vertical pipe surrounded by hot gases generated from LPG combustion. UEO that reaches the tip of the pipe un-vaporized, spills and hence has the chance to further heatup and vaporize as it exchanges heat with the upwardly flowing LPG combustion gases, in a counter flow process. Runs are divided into three groups based on the mass ratio of the liquid-fuel/LPG and the mass flow rate of the LPG supplied to the furnace. Ranges of these quantities over which UEO qualify as a good fuel and/or good promoter to radiation have been identified.

Co-firing used engine lubrication oil with LPG in furnaces

Energy Technology Data Exchange (ETDEWEB)

Al-Omari, S.A.-B.; Shaheen, A.; Al Fakhr, A.; Al-Hosani, A.; Al Yahyai, M. [Mechanical Engineering Department, UAE University, Al-Ain (United Arab Emirates)

2010-06-15

Combustion and heat transfer characteristics obtained based co-firing LPG with used engine oils (UEO) in a furnace, are investigated experimentally. In an attempt to assess UEO as a fuel, the UEO-based results are compared with results obtained using two other fuels, namely diesel, and a used cooking oil (UCkO). To ease its admission to the furnace and its subsequent vaporization and combustion, UEO is preheated by allowing it to flow upwardly in a vertical pipe surrounded by hot gases generated from LPG combustion. UEO that reaches the tip of the pipe un-vaporized, spills and hence has the chance to further heatup and vaporize as it exchanges heat with the upwardly flowing LPG combustion gases, in a counter flow process. Runs are divided into three groups based on the mass ratio of the liquid-fuel/LPG and the mass flow rate of the LPG supplied to the furnace. Ranges of these quantities over which UEO qualify as a good fuel and/or good promoter to radiation have been identified. (author)

Through-furnace for burning solid organic substances

International Nuclear Information System (INIS)

Kemmler, G.; Schlich, E.

1984-01-01

The through-furnace for burning radio-active organic solid waste consists of a reaction pipe heated from the outside, an input device and an output device. A solid pump is used as the input device, which has a common longitudinal axis with the reaction pipe. The reaction pipe is widened in the transport direction of the combustion pipe, where the angle between the longitudinal axis and the pipe wall is 0.5 to 5 0 . The pipe wall is wholely or partially permeable to gas. The thermal treatment of the solid organic substances can occur by combustion or by pyrohydrolysis or pyrolysis in the through-furnace. (orig./HP) [de

Numerical simulations of the industrial circulating fluidized bed boiler under air- and oxy-fuel combustion

International Nuclear Information System (INIS)

Adamczyk, Wojciech P.; Kozołub, Paweł; Klimanek, Adam; Białecki, Ryszard A.; Andrzejczyk, Marek; Klajny, Marcin

2015-01-01

Measured and numerical results of air-fuel combustion process within large scale industrial circulating fluidized bed (CFB) boiler is presented in this paper. For numerical simulations the industrial compact CFB boiler was selected. Numerical simulations were carried out using three-dimensional model where the dense particulate transport phenomenon was simultaneously modelled with combustion process. The fluidization process was modelled using the hybrid Euler-Lagrange approach. The impact of the geometrical model simplification on predicted mass distribution and temperature profiles over CFB boiler combustion chamber two kinds of geometrical models were used, namely the complete model which consist of combustion chamber, solid separators, external solid super-heaters and simplified boiler geometry which was reduced to the combustion chamber. The evaluated temperature and pressure profiles during numerical simulations were compared against measured data collected during boiler air-fuel operation. Collected data was also used for validating numerical model of the oxy-fuel combustion model. Stability of the model and its sensitivity on changes of several input parameters were studied. The comparison of the pressure and temperature profiles for all considered cases gave comparable trends in contrary to measured data. Moreover, some additional test was carried out the check the influence of radiative heat transfer on predicted temperature profile within the CFB boiler. - Highlights: • Hybrid Euler-Lagrange approach was used for modelling particle transport, air- and oxy-fuel combustion process. • Numerical results were validated against measured data. • The influence of different boiler operating conditions on calculated temperature profile was investigated. • New strategy for resolving particle transport in circulating fluidized bed was shown

Polycyclic aromatic hydrocarbons and organic matter associated to particulate matter emitted from atmospheric fluidized bed coal combustion

International Nuclear Information System (INIS)

Mastral, A.M.; Callen, M.S.; Garcia, T.

1999-01-01

The polycyclic aromatic hydrocarbons (PAH) and the organic matter (OM) content associated with particulate matter (PM) emissions from atmospheric fluidized bed coal combustion have been studied. The two main aims of the work have been (a) to study OM and PAH emissions as a function of the coal fluidized bed combustion (FBC) variables in solid phase and (b) to check if there is any correlation between OM and PAH contained in the PM. The combustion was carried out in a laboratory scale plant at different combustion conditions: temperature, percentage of oxygen excess, and total air flow. PAH associated on the particulate matter have been analyzed by fluorescence spectroscopy in the synchronous mode (FS) after PM extraction by sonication with dimethylformamide (DMF). It can be concluded that there is not a direct relationship between the OM content and the PAH supported in the PM emitted. In addition, neither PM or OM show dependence between themselves

Chemistry and radiation in oxy-fuel combustion

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

2011-01-01

In order to investigate the role of combustion chemistry and radiation heat transfer in oxy-fuel combustion modeling, a computational fluid dynamics (CFD) modeling study has been performed for two different oxy-fuel furnaces. One is a lab-scale 0.8MW oxy-natural gas flame furnace whose detailed in....... Among the key issues in combustion modeling, e.g., mixing, radiation and chemistry, this paper derives useful guidelines on radiation and chemistry implementation for reliable CFD analyses of oxy-fuel combustion, particularly for industrial applications....

Modeling of evaporation processes in glass melting furnaces

NARCIS (Netherlands)

Limpt, van J.A.C.

2007-01-01

The majority of glass furnaces worldwide, apply fossil fuel combustion to transfer heat directly by radiation from the combustion processes to the melting batch and glass melt. During these high temperature melting processes, some glass components, such as: sodium, potassium, boron and lead species

Formation of fuel NOx during black-liquor combustion

International Nuclear Information System (INIS)

Nichols, K.M.; Lien, S.J.

1993-01-01

Fuel NOx and thermal NOx were measured in combustion gases from black liquors in two laboratory furnaces. Combustion at 950 C in air (8% O 2 ) produced NOx concentrations of 40-80ppm. Combustion at 950 C in synthetic air containing no nitrogen (21% 0 2 in Ar) produced the same result, demonstrating that all of the NOx produced during combustion at 950 C was fuel NOx. Formation of fuel NOx increased moderately with increasing temperature in the range of 800-1,000 C, but temperature sensitivity of fuel NOx was much less than that of thermal NOx. The results imply that the major source of NOx in recovery furnace emissions is the fuel NOx in recovery furnace formed by conversion of liquor-bound nitrogen during combustion. This is consistent with thermal NOx theory, which postulates that black-liquor combustion temperatures are too low to generate significant amounts of thermal NOx

Chemical and ecotoxicological characterization of ashes obtained from sewage sludge combustion in a fluidised-bed reactor.

Science.gov (United States)

Lapa, N; Barbosa, R; Lopes, M H; Mendes, B; Abelha, P; Boavida, D; Gulyurtlu, I; Oliveira, J Santos

2007-08-17

In 1999, the DEECA/INETI and the UBiA/FCT/UNL started a researching project on the partition of heavy metals during the combustion of stabilised sewage sludge (Biogran), in a fluidised-bed reactor, and on the quality of the bottom ashes and fly ashes produced. This project was entitled Bimetal and was funded by the Portuguese Foundation for Science and Technology. In this paper only the results on the combustion of Biogran are reported. The combustion process was performed in two different trials, in which different amounts of sewage sludge and time of combustion were applied. Several ash samples were collected from the bed (bottom ashes) and from two cyclones (first cyclone and second cyclone ashes). Sewage sludge, bed material (sand) and ash samples were submitted to the leaching process defined in the European leaching standard EN 12457-2. The eluates were characterized for a set of inorganic chemical species. The ecotoxicological levels of the eluates were determined for two biological indicators (Vibrio fischeri and Daphnia magna). The results were compared with the limit values of the CEMWE French Regulation. The samples were also ranked according to an index based on the chemical characterization of the eluates. It was observed an increase of the concentration of metals along the combustion system. The ashes trapped in the second cyclone, for both combustion trials, showed the highest concentration of metals in the eluates. Chemically, the ashes of the second cyclone were the most different ones. In the ecotoxicological point of view, the ecotoxicity levels of the eluates of the ashes, for both combustion cycles, did not follow the same pattern as observed for the chemical characterization. The ashes of the first cyclone showed the highest ecotoxicity levels for V. fischeri and D. magna. This difference on chemical and ecotoxicological results proves the need for performing both chemical and ecotoxicological characterizations of the sub-products of such type

Chemical and ecotoxicological characterization of ashes obtained from sewage sludge combustion in a fluidised-bed reactor

Energy Technology Data Exchange (ETDEWEB)

Lapa, N. [Environmental Biotechnology Researching Unit (UBiA), Faculty of Science and Technology (FCT), New University of Lisbon - UNL, Ed. Departamental, piso 3, gabinete 377, Quinta da Torre, 2829-516 Caparica (Portugal)]. E-mail: ncsn@fct.unl.pt; Barbosa, R. [Environmental Biotechnology Researching Unit (UBiA), Faculty of Science and Technology (FCT), New University of Lisbon - UNL, Ed. Departamental, piso 3, gabinete 377, Quinta da Torre, 2829-516 Caparica (Portugal); Lopes, M.H. [National Institute of Engineering, Technology and Innovation (INETI), Department of Energetic Engineering and Environmental Control (DEECA). Edificio J, Estrada do Paco do Lumiar, 22, 1649-038 Lisbon (Portugal); Mendes, B. [Environmental Biotechnology Researching Unit (UBiA), Faculty of Science and Technology (FCT), New University of Lisbon - UNL, Ed. Departamental, piso 3, gabinete 377, Quinta da Torre, 2829-516 Caparica (Portugal); Abelha, P. [National Institute of Engineering, Technology and Innovation (INETI), Department of Energetic Engineering and Environmental Control (DEECA). Edificio J, Estrada do Paco do Lumiar, 22, 1649-038 Lisbon (Portugal); Gulyurtlu, I. [National Institute of Engineering, Technology and Innovation (INETI), Department of Energetic Engineering and Environmental Control (DEECA). Edificio J, Estrada do Paco do Lumiar, 22, 1649-038 Lisbon (Portugal); Santos Oliveira, J. [Environmental Biotechnology Researching Unit (UBiA), Faculty of Science and Technology (FCT), New University of Lisbon - UNL, Ed. Departamental, piso 3, gabinete 377, Quinta da Torre, 2829-516 Caparica (Portugal)

2007-08-17

In 1999, the DEECA/INETI and the UBiA/FCT/UNL started a researching project on the partition of heavy metals during the combustion of stabilised sewage sludge (Biogran[reg]), in a fluidised-bed reactor, and on the quality of the bottom ashes and fly ashes produced. This project was entitled Bimetal and was funded by the Portuguese Foundation for Science and Technology. In this paper only the results on the combustion of Biogran[reg]) are reported. The combustion process was performed in two different trials, in which different amounts of sewage sludge and time of combustion were applied. Several ash samples were collected from the bed (bottom ashes) and from two cyclones (first cyclone and second cyclone ashes). Sewage sludge, bed material (sand) and ash samples were submitted to the leaching process defined in the European leaching standard EN 12457-2. The eluates were characterized for a set of inorganic chemical species. The ecotoxicological levels of the eluates were determined for two biological indicators (Vibrio fischeri and Daphnia magna). The results were compared with the limit values of the CEMWE French Regulation. The samples were also ranked according to an index based on the chemical characterization of the eluates. It was observed an increase of the concentration of metals along the combustion system. The ashes trapped in the second cyclone, for both combustion trials, showed the highest concentration of metals in the eluates. Chemically, the ashes of the second cyclone were the most different ones. In the ecotoxicological point of view, the ecotoxicity levels of the eluates of the ashes, for both combustion cycles, did not follow the same pattern as observed for the chemical characterization. The ashes of the first cyclone showed the highest ecotoxicity levels for V. fischeri and D. magna. This difference on chemical and ecotoxicological results proves the need for performing both chemical and ecotoxicological characterizations of the sub

Chemical and ecotoxicological characterization of ashes obtained from sewage sludge combustion in a fluidised-bed reactor

International Nuclear Information System (INIS)

Lapa, N.; Barbosa, R.; Lopes, M.H.; Mendes, B.; Abelha, P.; Gulyurtlu, I.; Santos Oliveira, J.

2007-01-01

In 1999, the DEECA/INETI and the UBiA/FCT/UNL started a researching project on the partition of heavy metals during the combustion of stabilised sewage sludge (Biogran[reg]), in a fluidised-bed reactor, and on the quality of the bottom ashes and fly ashes produced. This project was entitled Bimetal and was funded by the Portuguese Foundation for Science and Technology. In this paper only the results on the combustion of Biogran[reg]) are reported. The combustion process was performed in two different trials, in which different amounts of sewage sludge and time of combustion were applied. Several ash samples were collected from the bed (bottom ashes) and from two cyclones (first cyclone and second cyclone ashes). Sewage sludge, bed material (sand) and ash samples were submitted to the leaching process defined in the European leaching standard EN 12457-2. The eluates were characterized for a set of inorganic chemical species. The ecotoxicological levels of the eluates were determined for two biological indicators (Vibrio fischeri and Daphnia magna). The results were compared with the limit values of the CEMWE French Regulation. The samples were also ranked according to an index based on the chemical characterization of the eluates. It was observed an increase of the concentration of metals along the combustion system. The ashes trapped in the second cyclone, for both combustion trials, showed the highest concentration of metals in the eluates. Chemically, the ashes of the second cyclone were the most different ones. In the ecotoxicological point of view, the ecotoxicity levels of the eluates of the ashes, for both combustion cycles, did not follow the same pattern as observed for the chemical characterization. The ashes of the first cyclone showed the highest ecotoxicity levels for V. fischeri and D. magna. This difference on chemical and ecotoxicological results proves the need for performing both chemical and ecotoxicological characterizations of the sub

On the need for new continues measurement techniques at combustion plants; Anlaeggningars behov av ny kontinuerlig maetteknik

Energy Technology Data Exchange (ETDEWEB)

Eskilsson, David; Samuelsson, Jessica [Swedish National Testing and Research Inst., Boraas (Sweden)

2006-11-15

The purpose of this study is to make an inventory regarding the need for new continuous measurement techniques at combustion plants in Sweden. In total 15 interviews at 15 different combustion plants were made. The interviewed plants are of different sizes and use different combustion techniques, fuels, and cleaning equipments. They thereby well reflect the combustion plants present in Sweden today. Among many interesting interview results, we chose to highlight: Continuous measurement of the moisture content of the fuel, which can be used to decide the value of a fuel delivery, or for monitoring or to controlling the combustion (e.g. the speed of the grate); Continuous measurement of the heating value of the fuel, which can be used to decide the value of a fuel delivery, or for monitoring or to controlling the combustion. There is a need for temperature sensors which better withstand the environment in the furnace. Moreover, there is also a need for 3-dimensional measurements of the temperature in the furnace, especially for fluidized beds. This information can be used to control the combustion in different ways, e.g. preventing the bed from sintering. At some plants there was a need to measure the rate of corrosion and the growth of deposits. The measurements can be used to control the fuel mix at an early stage and to thereby avoid problems caused by corrosion and deposits. The measurement results can also be used to control the soot cleaning equipment, fuel mixture and adding of additive. At some of the interviewed plants there was a need to continuously measure the amount of unburned fuel in the ash. The continuous measurement results can be used for automatic control or monitoring of the combustion process. Several plants had problems with their dust instruments. Suitable topics for future work include investigating how the measurement techniques mentioned above may be developed/improved and implemented at the plants.

NOx Emission Reduction by Oscillating Combustion

Energy Technology Data Exchange (ETDEWEB)

None

2005-09-01

This project focuses on a new technology that reduces NOx emissions while increasing furnace efficiency for both air- and oxygen-fired furnaces. Oscillating combustion is a retrofit technology that involves the forced oscillation of the fuel flow rate to a furnace. These oscillations create successive, fuel-rich and fuel-lean zones within the furnace.

Investigation of the submodels for combustion; Polton osamallien kaeytettaevyys

Energy Technology Data Exchange (ETDEWEB)

Kjaeldman, L.; Huttunen, M.; Kyttaelae, J. [VTT Energy, Espoo (Finland)

1997-10-01

The capability for numerical analysis of flow, combustion and heat transfer in furnaces has been developed by improving the knowledge of the sensitivity of computed results on submodels recently implemented to the computational environment Ardemus owned by VTT Energy and Imatran Voima Oy. The submodels studied include models for combustion of gaseous (pyrolysed) fuel and for nitric oxide. The cases investigated included a gas flame and pulverized coal and peat combustion in single burner furnaces. The effect of grid refinement on the results was investigated for a corner fired power station furnace. (orig.)

HTR combustion head end comparison of the shaft furnace and fluidized bed processes

Energy Technology Data Exchange (ETDEWEB)

Boehnert, R.; Kaiser, G.; Pirk, H.; Tillessen, U.

1975-01-15

Two methods are described for the combustion of the graphite of HTR fuel elements, a sufficient description of the principles being given to permit an understanding of the processes. The present state of the technology of the two processes is then compared on the basis of the results obtained at Gulf General Atomic. Finally, the possibilities of further development are examined using a pilot plant designed to deliver a reactor power of 7000 MWe as the basis. The present report is a collection of facts. It contains neither an evaluation nor a recommendation. A summarized comparison of the state of the technology and the possibilities of development is given in tabular form.

Characterization of limestone reactivity with SO{sub 2} and sulfur capture modelling under fluidized bed combustion conditions; Bestaemning av kalkstensreaktivitet med avseende paa SO{sub 2} och modellering av avsvavling foer foerbraenning i fluidiserad baedd

Energy Technology Data Exchange (ETDEWEB)

Mattisson, T. [Chalmers Univ. of Technology and Univ. of Goeteborg, Goeteborg (Sweden). Dept. of Inorganic Chemistry; Lyngfelt, A. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Energy Conversion

1996-12-01

During combustion of fossil fuels, SO{sub 2} is released to the atmosphere. Because of environmental concern with acid rain, the capture of SO{sub 2} is a very important process. Fluidized bed combustion (FBC) is a combustion method where limestone may be added to the furnace chamber to capture SO{sub 2} as the stable product CaSO{sub 4}. In the present work a relatively simple laboratory method has been developed for characterizing limestone reactivity with SO{sub 2}. The reactivity data from such investigations are used, together with residence time and particle size distribution, in a sulfur capture model for fluidized bed boilers that predicts the sulfur capture as a function of the Ca/S molar ratio. In addition, the model predicts the conversion of CaO to CaSO{sub 4} for all particle sizes present in a boiler. The model was developed and verified using data from two boilers, a 12 and a 40 MW circulating fluidized bed boiler, and showed reasonable agreement for both boilers. In addition to the development of a sulfur capture model, the effects of SO{sub 2} and CO{sub 2} concentrations, particle size, temperature variations, and reducing conditions on the sulfation reaction was studied using a fixed-bed quartz reactor. The sulfation reaction was also studied for long periods of time, up to 60 hours. This was done because of the long residence times of certain particle sizes that may exist in a fluidized bed boiler. From the parameter study it was found that particle size and variations between oxidizing and reducing conditions had a large effect on the sulfation behaviour. The investigation of long sulfation times showed that the reaction continued even at high degrees of conversion, although at a very slow rate. CO{sub 2} concentration had a moderate effect on the sulfation reaction while temperature variations showed no effect on the final conversion between CaO and CaSO{sub 4}. 29 refs, 25 figs, 4 tabs

A new method to quantify fluidized bed agglomeration in the combustion of biomass fuels

Energy Technology Data Exchange (ETDEWEB)

Oehman, M. [Umeaa Univ. (Sweden). Dept. of Chemistry

1997-12-31

The present licentiate thesis is a summary and discussion of four papers, dealing with the development, evaluation and use of a new method to quantify bed agglomeration tendencies for biomass fuels. An increased utilization of biomass related fuels has many environmental benefits, but also requires careful studies of potential new problems associated with these fuels such as bed agglomeration/defluidization during combustion and gasification in fluidized beds. From a thorough literature survey, no suitable methods to determine bed agglomeration tendencies of different fuels, fuel combinations or fuels with additives appeared to be available. It therefore seemed of considerable interest to develop a new method for the quantification of fluidized bed agglomeration tendencies for different fuels. A bench scale fluidized bed reactor (5 kW), specially designed to obtain a homogeneous isothermal bed temperature, is used. The method is based on controlled increase of the bed temperature by applying external heat to the primary air and to the bed section walls. The initial agglomeration temperature is determined by on- or off-line principal component analysis of the variations in measured bed temperatures and differential pressures. Samples of ash and bed material for evaluation of agglomeration mechanisms may also be collected throughout the operation. To determine potential effects of all the process related variables on the determined fuel specific bed agglomeration temperature, an extensive sensitivity analysis was performed according to a statistical experimental design. The results showed that the process variables had only relatively small effects on the agglomeration temperature, which could be determined to 899 deg C with a reproducibility of {+-} 5 deg C (STD). The inaccuracy was determined to be {+-} 30 deg C (STD). The method was also used to study the mechanism of both bed agglomeration using two biomass fuels and prevention of bed agglomeration by co-combustion

Development of pressurized internally circulating fluidized bed combustion technology; Kaatsu naibu junkan ryudosho boiler no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Ishihara, I [Center for Coal Utilization, Japan, Tokyo (Japan); Nagato, S; Toyoda, S [Ebara Corp., Tokyo (Japan)

1996-09-01

The paper introduced support research on element technology needed for the design of hot models of the pressurized internally circulating fluidized bed combustion boiler in fiscal 1995 and specifications for testing facilities of 4MWt hot models after finishing the basic plan. The support research was conduced as follows: (a) In the test for analysis of cold model fluidization, it was confirmed that each characteristic value of hot models is higher than the target value. Further, calculation parameters required for computer simulation were measured and data on the design of air diffusion nozzle for 1 chamber wind box were sampled. (b) In the CWP conveyance characteristic survey, it was confirmed that it is possible to produce CWP having favorable properties. It was also confirmed that favorable conveyability can be maintained even if the piping size was reduced down to 25A. (c) In the gas pressure reducing test, basic data required for the design of gas pressure reducing equipment were sampled. Specifications for the fluidized bed combustion boiler of hot models are as follows: evaporation amount: 3070kg/h, steam pressure: 1.77MPa, fuel supply amount: 600kg-coal/h, boiler body: cylinder shape water tube internally circulating fluidized bed combustion boiler. 4 refs., 4 figs.

Combustion of Biosolids in a Bubbling Fluidized Bed, Part 1: Main Ash-Forming Elements and Ash Distribution with a Focus on Phosphorus.

Science.gov (United States)

Skoglund, Nils; Grimm, Alejandro; Ohman, Marcus; Boström, Dan

2014-02-20

This is the first in a series of three papers describing combustion of biosolids in a 5-kW bubbling fluidized bed, the ash chemistry, and possible application of the ash produced as a fertilizing agent. This part of the study aims to clarify whether the distribution of main ash forming elements from biosolids can be changed by modifying the fuel matrix, the crystalline compounds of which can be identified in the raw materials and what role the total composition may play for which compounds are formed during combustion. The biosolids were subjected to low-temperature ashing to investigate which crystalline compounds that were present in the raw materials. Combustion experiments of two different types of biosolids were conducted in a 5-kW benchscale bubbling fluidized bed at two different bed temperatures and with two different additives. The additives were chosen to investigate whether the addition of alkali (K 2 CO 3 ) and alkaline-earth metal (CaCO 3 ) would affect the speciation of phosphorus, so the molar ratios targeted in modified fuels were P:K = 1:1 and P:K:Ca = 1:1:1, respectively. After combustion the ash fractions were collected, the ash distribution was determined and the ash fractions were analyzed with regards to elemental composition (ICP-AES and SEM-EDS) and part of the bed ash was also analyzed qualitatively using XRD. There was no evidence of zeolites in the unmodified fuels, based on low-temperature ashing. During combustion, the biosolid pellets formed large bed ash particles, ash pellets, which contained most of the total ash content (54%-95% (w/w)). This ash fraction contained most of the phosphorus found in the ash and the only phosphate that was identified was a whitlockite, Ca 9 (K,Mg,Fe)(PO 4 ) 7 , for all fuels and fuel mixtures. With the addition of potassium, cristobalite (SiO 2 ) could no longer be identified via X-ray diffraction (XRD) in the bed ash particles and leucite (KAlSi 2 O 6 ) was formed. Most of the alkaline-earth metals

Oil injection into the blast furnace

Energy Technology Data Exchange (ETDEWEB)

Dongsheng Liao; Mannila, P.; Haerkki, J.

1997-12-31

Fuel injection techniques have been extensively used in the commercial blast furnaces, a number of publications concerning the fuels injection have been reported. This present report only summarizes the study achievements of oil injection due to the research need the of authors, it includes the following parts: First, the background and the reasons reducing coke rate of oil injection are analyzed. Reducing coke rate and decreasing the ironmaking costs are the main deriving forces, the contents of C, H and ash are direct reasons reducing coke rate. It was also found that oil injection had great effects on the state of blast furnace, it made operation stable, center gas flow develop fully, pressure drop increase, descent speed of burden materials decrease and generation of thermal stagnation phenomena, the quality of iron was improved. Based on these effects, as an ideal mean, oil injection was often used to adjust the state of blast furnace. Secondly, combustion behavior of oil in the raceway and tuyere are discussed. The distribution of gas content was greatly changed, the location of CO, H{sub 2} generation was near the tuyere; the temperature peak shifts from near the raceway boundary to the tuyere. Oxygen concentration and blast velocity were two important factors, it was found that increasing excess oxygen ratio 0.9 to 1.3, the combustion time of oil decreases 0.5 msec, an increase of the blast velocity results in increasing the flame length. In addition, the nozzle position and oil rate had large effects on the combustion of oil. Based on these results, the limit of oil injection is also discussed, soot formation is the main reason limiting to further increase oil injection rate, it was viewed that there were three types of soot which were generated under blast furnace operating conditions. The reason generating soot is the incomplete conversion of the fuel. Finally, three methods improving combustion of oil in the raceway are given: Improvement of oil

Experimental study of gas combustion fluidized bed and radiation contribution to heat transfer inside the bed. Gas nensho ryudoso to sono sonai netsudentatsu ni okeru fukusha no kiyo ni tsuite no jikkenteki kenkyu

Energy Technology Data Exchange (ETDEWEB)

Yamada, Y; Takahashi, S [Mechanical Engineering Lab., Tsukuba, Ibaraki (Japan); Maki, H [Science Univ. of Tokyo, Noda, Chiba (Japan). Faculty of Science and Technology

1992-11-25

Fluidized bed as a coal combustion boiler has a practical application, but, there is not an example of which gas like helium as a cooling medium flow in a thin tube with diameter of 6 mm like a stirling engine and necessary data for selecting the medium of fluidized bed and estimating the heat transfer coefficient. Specially, it is difficult to correctly estimate the radiation effect concerned with the heat transfer coefficient in case of interposing the heat transfer tube at 800 [degree]C in the high-temperature fluidized bed at more than 900 [degree]C. Therefore, for investigating the thermal characteristics when the temperature of pipe itself is at high temperature, in the gas combustion fluidized bed in which alumina particle as fluidized medium is filled, the cooling tubes by using carbonic acid gas as a cooling medium was interposed, heat transfer coefficient was measured, radiation effect was clarified by experiment, and characteristics of the gas combustion and of the exhaust gas of fluidized bed when gas is used for a fuel was investigated. 13 refs., 12 figs., 1 tab.

Development of a cylindrical gas-fired furnace for reycling ...

African Journals Online (AJOL)

This study presents the development of a cylindrical gas-fired furnace, which could be used for recycling aluminum in small-scale foundries in Nigeria. The crucible, combustion chamber, suspension shaft and bearings were appropriately sized. The furnace chamber was 410 mm high and 510 mm diameter and had a ...

Flue gas desulfurization under simulated oxyfiring fluidized bed combustion conditions: The influence of limestone attrition and fragmentation

Energy Technology Data Exchange (ETDEWEB)

Scala, F.; Salatino, P. [CNR, Naples (Italy)

2010-01-01

Flue gas desulfurization by means of limestone injection under simulated fluidized bed oxyfiring conditions was investigated, with a particular focus on particle attrition and fragmentation phenomena. An experimental protocol was applied, based on the use of complementary techniques that had been previously developed for the characterization of attrition of sorbents in air-blown atmospheric fluidized bed combustors. The extent and pattern of limestone attrition by surface wear in the dense phase of a fluidized bed were assessed in bench scale fluidized bed experiments under simulated oxyfiring conditions. Sorbent samples generated during the oxyfiring tests were further characterized from the standpoint of fragmentation upon high velocity impact by means of a particle impactor. The experimental results were compared with those previously obtained with the same limestone under air-blown atmospheric fluidized bed combustion conditions. The profound differences in the attrition and fragmentation extents and patterns associated with oxyfiring as compared to air-blown atmospheric combustion and the role played by the different attrition/fragmentation paths were highlighted. In particular, it was noted that attrition could effectively enhance particle sulfation under oxyfiring conditions by continuously disclosing unconverted calcium to the sulfur-bearing atmosphere.

Report on research achievement in relation with developing fundamental combustion control technologies in fiscal 1998. Research and development of high-performance industrial furnaces; 1998 nendo nensho seigyo kiban gijutsu no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

Development is intended to be made on fundamental combustion control technologies applicable to high-performance industrial furnaces that can reduce energy consumption and respond to environment preservation requirements. With an intention to achieve reduction in combustion exhaust gases such as carbon dioxide and nitrogen oxides, fundamental studies will be made on factors to decide flame shapes as represented by high-temperature combustion and flame shape control by utilizing microgravity environment, and researches will be made on combustion systems. Devices required for the experiments were fabricated to evaluate critical combustion characteristics of flames in furnaces including industrial furnaces, analyze and evaluate flame control parameters, and study low-pollution combustion technologies. Experimental methods acquired by 1997 were used for the experiments under the microgravity environment. Evaluation experiments were performed on flame shape control technologies and flame radiation characteristics, and basic experiments on the low-pollution combustion technologies. With these experiments, elucidation of the combustion mechanisms was launched by analyzing and evaluating the acquired data. A flame experimenting device for high-temperature preheated air completed by fiscal 1997 was used to acquire such combustion characteristics data as NOx discharge characteristics when the high-temperature preheated air is used. Based on the result thereof, verification was carried out on simulation models. (NEDO)

INTENSIFICATION OF HEAT TRANSFER IN A HIGH-TEMPERATURED FLUIDIZED BED

Directory of Open Access Journals (Sweden)

А. O. Redko

2017-10-01

Full Text Available Purpose. This paper highlights experimental research of heat exchange in coarse particles to ensure the performance of ecological characteristics of Heat supply system. Methodology. The test stand has been developed to solve the defined task. It helps to do the research at the temperature of fluidizing bed and pulsating fluidizing bed at the range 800–1000°С. The temperature of the fluidized bed was provided by burning natural gas and wood waste. Sand and chamotte with a particle size of 1.0 to 5.0 mm were used as the layer material. The heat-transfer coefficient from the layer to the surface, immersed in the layer, and the density of the heat flux were measured by a calorimetric method under steady-state conditions. Smooth tubes and transversely finned with different height and rib spacing were investigated. Experiments in a high-temperature pulsating fluidized bed were carried out with pulsating combustion of natural gas in a layer or in a sublattice chamber into which natural gas and air were separately supplied. The frequency of combustion pulsations was provided by the automation system. The flash frequency was regulated in the range from 0.14 to 5 Hz. Findings. It is presented the results of physical modeling to find out the heat-transfer coefficients of smooth and finned tubes in fluidizing bed of coarse particles in the process of wood waste and gaseous fuel combusting. It is proved that the coefficient of heat transfer increases with increasing temperature by 2–2,5 times in the bed which contains particles diameter of 2.5–5 mm is 300–350Vt/(m2 К that is much higher than for layer furnaces. The results of the experiments are presented in the form of a generalized relationship that takes into account the diameter of the particles and the value of the finning coefficient. Heat transfer of finned tubes is 15–20% less then smooth tubes but the density of heat flow referred to the area of a finned tube is 0,12–0,20 МVt/m2 that

Computer simulation of processes in the dead–end furnace

International Nuclear Information System (INIS)

Zavorin, A S; Khaustov, S A; Zaharushkin, Russia N A

2014-01-01

We study turbulent combustion of natural gas in the reverse flame of fire–tube boiler simulated with the ANSYS Fluent 12.1.4 engineering simulation software. Aerodynamic structure and volumetric pressure fields of the flame were calculated. The results are presented in graphical form. The effect of the twist parameter for a drag coefficient of dead–end furnace was estimated. Finite element method was used for simulating the following processes: the combustion of methane in air oxygen, radiant and convective heat transfer, turbulence. Complete geometric model of the dead–end furnace based on boiler drawings was considered

Experiences in sulphur capture in a 30 MWth Circulating Fluidized Bed boiler under oxy-combustion conditions

International Nuclear Information System (INIS)

Gómez, M.; Fernández, A.; Llavona, I.; Kuivalainen, R.

2014-01-01

CO 2 and SO 2 from fossil fuel combustion are contributors to greenhouse effect and acid rain respectively. Oxy-combustion technology produces a highly concentrated CO 2 stream almost ready for capture. Circulating Fluidized Bed (CFB) boiler technology allows in-situ injection of calcium-based sorbents for efficient SO 2 capture. CIUDEN's 30 MWth CFB boiler, supplied by Foster Wheeler and located at the Technology Development Centre for CO 2 Capture and Transport (es.CO 2 ) in Spain, is the first of its kind for executing test runs at large pilot scale under both air-combustion and oxy-combustion conditions. In this work, SO 2 emissions under different scenarios have been evaluated. Variables such as limestone composition, Ca/S molar ratio and bed temperature among others have been considered along different test runs in both air-combustion and oxy-combustion conditions to analyse its influence on SO 2 abatement. Fly and bottom ash, together with flue gas analysis have been carried-out. Desulphurization performance tests results are presented. - Highlights: •Sulphur capture efficiency (%) was higher in oxy-combustion compared to air-combustion in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. •For a Ca/S molar ratio higher than 2.6 there was barely any improvement on sulphur capture efficiency for both air-combustion and oxy-combustion conditions in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. •Optimum temperature for sulphur capture at a fixed Ca/S molar ratio is around 880–890 °C under oxy-combustion conditions and for anthracite coal with limestone as sorbent in a 30 MW thermal CFB boiler

Underground treatment of combustible minerals

Energy Technology Data Exchange (ETDEWEB)

Sarapuu, E

1954-10-14

A process is described for treating oil underground, consisting in introducing several electrodes spaced one from the other in a bed of combustibles underground so that they come in electric contact with this bed of combustibles remaining insulated from the ground, and applying to the electrodes a voltage sufficient to produce an electric current across the bed of combustibles, so as to heat it and create an electric connection between the electrodes on traversing the bed of combustibles.

Gas flow calculation with a turbulence model in a packed bed; Ranryu model wo mochiita juten sonai no gas nagare no keisan

Energy Technology Data Exchange (ETDEWEB)

Takeda, K [Kawasaki Steel Corp., Tokyo (Japan); Lockwood, F

1996-06-01

For the rationalization of blast furnace operation, the gas flow in a packed bed is calculated using a turbulence model. For accurately determining the mixing of gasses, dispersion of particulates in a turbulence, turbulence diffusion, response rate, etc., in a packed bed, turbulence characteristics need be elucidated. For the calculation of combustion behavior of powdered coal blown into the blast furnace tuyere, in particular, the evaluation of gas turbulence behavior in the blow pipe and packed bed is indispensable. The dissipation rate of {kappa} has been defined from the mixing length Lm with the hydraulic diameter of the packed bed as its function and the turbulence energy ({kappa}), and now a {kappa}-Lm model is proposed, capable of evaluating the turbulence behavior in the packed bed. The parameters in the model may be determined using the actually measured values about diffusion behavior. The diffusion behavior of a tracer blown into the packed bed is simulated, and then agreement is found between the calculated values and measured values. Oxygen distribution under simplified raceway conditions is calculated. Once in the raceway, the radial concentration gradient of oxygen is much gentler suddenly, indicating the excellent mixture characteristics of the packed layer. 21 refs., 9 figs.

Influence of Coal Quality on Combustion Performance

DEFF Research Database (Denmark)

Lans, Robert Pieter Van Der; Glarborg, Peter; Dam-Johansen, Kim

1998-01-01

mixing pattern on NO formation under these conditions. Emissions from the opposed fired plant with all combustion air introduced through the burners could only be qualitatively reproduced by the pilot furnace. Under single stage conditions the test rig provided higher NO levels. Carbon in ash levels did...... not show any correlation between the coals and the furnaces. An engineering, mathematical model has been developed describing radiation heat transfer and coal combustion in full scale furnaces. The model has been validated against measured temperatures and the amount of carbon in fly ash. The model...

Predictive control of thermal state of blast furnace

Science.gov (United States)

Barbasova, T. A.; Filimonova, A. A.

2018-05-01

The work describes the structure of the model for predictive control of the thermal state of a blast furnace. The proposed model contains the following input parameters: coke rate; theoretical combustion temperature, comprising: natural gas consumption, blasting temperature, humidity, oxygen, blast furnace cooling water; blast furnace gas utilization rate. The output parameter is the cast iron temperature. The results for determining the cast iron temperature were obtained following the identification using the Hammerstein-Wiener model. The result of solving the cast iron temperature stabilization problem was provided for the calculated values of process parameters of the target area of the respective blast furnace operation mode.

Gaseous emissions in pressurised fluidised-bed combustion. Analysis and summary of the pilot experiments

International Nuclear Information System (INIS)

Korpela, T.; Hippinen, I.; Konkola, M.

1996-01-01

The influence of operating conditions on gaseous emissions in pressurised fluidised-bed combustion have been studied. The research objectives have been behaviour of sulphur absorbents and reduction of sulphur dioxide emissions, reduction of nitrogen oxide emissions, release of vapour-phase alkalimetals and carbon monoxide emissions. The sulphur capture capacities of calcium-based sorbents under PFBC conditions have been studied at a pressurised fluidised-bed reactor and at a pressurised thermogravimetric apparatus. The project has also connected results of the experimental PFBC at HUT/EVO. (author)

Three-dimensional computer simulation for combustion and NO{sub x} emission in a grate fired boiler at Baeckhamars, Sweden. Technical report[(Baeckhammars Bruk)

Energy Technology Data Exchange (ETDEWEB)

Dong Wei [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

2000-05-01

This report describes the fundament of mathematical modeling for the grate fired boilers in Part A, and presents the results from the numerical simulations for the flow pattern, combustion and NO{sub x} emission in the Baeckhammars grate fired boiler in Part B. The simulated boiler is equipped with a new secondary air supply system called Ecotube. The objective of this project is to develop and experimentally verify tools for computer simulations of solid biomass fuel combustion processes in a grate fired boiler. The work focuses on the numerical simulation using CFD technique and development of a NO{sub x} post processor. The unstructured mesh technique also has been used to discretize the boiler. An unstructured grid with total 284399 tetrahedral cells describes the three dimensional geometry and is used for flow field and combustion simulations. In order to simulate the combustion process in the boiler, a simplified grate bed model -- black-box bed model is used, which is based on the balance analysis of mass and energy on the grate bed and needless to consider any detailed and very difficult dynamic processes which have not been valuable by mathematical modeling on the grate bed yet. Therefore, it is quite convenient for industrial applications. In this work, both the cyanide route and the ammonia route for modeling the fuel containing nitrogen NO{sub x} are developed, and the former has been used to predict the NO generation in Baeckhammars bark boiler. Two 3D cases corresponding to 15 MW and 11 MW output thermal power respectively are simulated in detail. Results show that a new air supply system called Ecotube gives a considerably more uniform velocity, temperature and concentration distribution from the secondary air tubes to the upper part of the furnace. The upper furnace works almost as a 'plug flow reactor' which gives sufficient residence time for CO conversion and low NO{sub x} emission. The calculations of flow and mixing patterns in the

Development of slagging system using DC joule-heating furnace; Chokuryu denki teikoshiki hai yoyu gijutsu no shohinka

Energy Technology Data Exchange (ETDEWEB)

Yoshinari, N.; Ueda, J.; Nishino, J.; Takeshige, S. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

1998-03-01

Waste disposal by incineration is in wide use, inevitably discharging the unburnt portion or ash as the residue, and the residue contains heavy metals and dioxins. New slagging technologies capable of dealing with the situation, respecting in addition the effective use of resources, are now attracting attention, and are coming into popular use. IHI has already developed three types of melting technologies, which are the residual carbon combustion type, the joule-heating furnace type, and the coke-bed furnace type, and has already delivered to clients some facilities using these technologies. In this report, the three types are outlined, and the joule-heating furnace is taken up to explain the process of development up to commercialization. In the joule-heating furnace, molten slag (resistivity several ohms/cm at 1300degC) is electrified for the melting of ash by joule heat, and the result is a high-quality slag containing less chlorine thanks to the electrochemical decomposition. Studies were conducted about exhaust gas cleaning, silent operation, and cost performance (using only one electrode), etc., by operating 2.4t/d and 10t/d demonstration plants, and the efforts have culminated in the commercialization of the technology. 6 refs., 9 figs., 7 tabs.

Mathematical Determination of Thermal Load for Fluidised Bed Furnaces Using Sawdust

Directory of Open Access Journals (Sweden)

Antonescu Nicolae

2014-06-01

Full Text Available For technical applications, a physical model capable of predicting the particle evolution in the burning process along its trajectory through the furnace is very useful. There are two major demands: all the thermo-dynamic processes that describe the particle burning process must be accounted and the model must be written in such equation terms to allow the intervention for parameter settings and particle definition. The computations were performed for the following parameters: furnace average temperature between 700 and 1200 °C, size of the sawdust particle from 4 to 6 mm and fix carbon ignition between 500 and 900 °C. The values obtained for the characteristic parameters of the burning process ranged from 30 to 60 [kg/(h·m3] for the gravimetrical burning speed WGh and from 150 to 280 [kW/m3] for the volumetric thermal load of the furnace QV. The main conclusion was that the calculus results are in good agreement with the experimental data from the pilot installations and the real-case measurements in the sawdust working boiler furnaces or pre-burning chambers. Another very important conclusion is that the process speed variation, when the furnace temperature changes, confirms the thermo-kinetic predictions, namely that the burning process speed decreases when the furnace temperature increases.

Reduction of SO sub 2 emission from a fluidized-bed under staged combustion by coarse limestone

International Nuclear Information System (INIS)

Khan, W.Z.; Gibbbs, B.M.

1998-01-01

A study was performed to investigate the effect of course limestone on the reduction of SO sub 2 emission from a fluidized-bed under staged combustion. The limestone of 1.2-2.5 mm size was premixed with fine coal of 1-3 mm size and fed under bed. The staging levels, bed height, and Ca/S ratio was fixed at 70:30, 30 cm and 3:1, respectively. A maximum of around 50% reduction in SO sub 2 emissions was achieved at both excess air of 20 and 40% and at 830 deg. C. bed temperature. The SO sub 2 emissions were very sensitive to bed temperature. The course limestone was found better in desulfurization efficiency at lower temperature than fine limestone. (author)

DEVELOPMENT AND TESTING OF COMPOUND FUEL CHAMBER WITHOUT A GRATE FOR HOUSEHOLD FURNACE

Directory of Open Access Journals (Sweden)

Shevyakov Vladimir Viktorovich

2018-02-01

Full Text Available In hearth furnaces, the firewood is burned more cleanly with less carbon monoxide at the outlet. The disadvantage of such fireboxes is a longer process of coal burnout than in grate-fired furnaces. In furnaces with a grate, the burnout time of coals is less, which makes it possible to finish the combustion process more quickly and close the outlet latch. This increases the efficiency of the furnace but to further reduce the time of burning out the coals they have to be raked and burned on the grate. This complicates the process of operating the furnace itself. The proposed design of the compound firebox allows us to improve characteristics of both the firebox itself and the entire furnace. Research objectives: creation and study of a compound firebox that increases the efficiency of the furnace and simplifies the furnace maintenance process with the values of carbon monoxide at the outlet comparable to hearth furnaces. Materials and methods: a detailed analysis of hearth fuel chambers ECO+ was carried out according to the amount of carbon monoxide at the outlet. The results of the analysis are used for comparison with compound fuel chamber. The structure of the compound firebox was chosen based on the results of preliminary tests of several fuel chambers proposed and tested by the author in the furnace PDKSh-2.0. A peculiarity of the structure of the compound firebox is the absence of a grate and the presence of a narrow slit in the lower part of the firebox through which the incoming air enters the firewood. Between the walls of the firebox and firewood, skids are installed, forming an air gap, through which the inlet air is uniformly supplied to the entire firewood supply. With gradual combustion of firewood and formation of coal, the firewood descends to the bottom of the firebox, where they intensively burn out in the maximum air flow. Compound firebox consists of several parts, it is made of steel with a thickness of 4.0 mm and installed

Stochastic model of flow and dispersion of fine particles in a packed bed; Kakuritsu katei wo mochiita juten sonai deno funtai no ryudo to bunsan model

Energy Technology Data Exchange (ETDEWEB)

Takeda, K [Kawasaki Steel Corp., Tokyo (Japan); Lockwood, F

1996-06-01

For the calculation of pulverized coal combustion in a blast furnace blow pipe and tuyere, a model was built for the evaluation of the movement and dispersion of particles in a packed bed by use of a stochastic approach. In the stochastic particle trajectory calculation taking into consideration the impact of fluctuations in gas turbulence, interaction distance between particles and eddies and interaction time have to be determined, in addition to fluctuations in gas flow velocity (to be determined by measuring the instantaneous flow velocity in a normal distribution generated according to random numbers). The eddy life was determined using Shuen`s formula on the premise that the particle-eddy interaction occurs within the calculated life or the transit time, whichever is shorter. As for the turbulence energy {kappa}, it was determined by the {kappa}-{epsilon} model for the free space and by the {kappa}-Lm(mixing length) model for the packed bed. From the average of a multiplicity of particles in the experiment, such time average specific values as the average density and flow velocity vectors of particles in the space, and particle trajectories, were calculated, which proved to agree with values from experiments. Once in the packed bed, the pulverized coal underwent a sudden deceleration due to its interaction with particles in the packed bed, and the pulverized coal flow near the central axis was rapidly diffused in the packed bed. This model is expected to find its use in the study of pulverized coal combustion in the blast furnace. 18 refs., 12 figs., 2 tabs.

Biosecurity on Poultry Farms from On-Farm Fluidized Bed Combustion and Energy Recovery from Poultry Litter

Directory of Open Access Journals (Sweden)

Kevin McDonnell

2010-07-01

Full Text Available The spreading of poultry litter in recent years has led to a serious increase in levels of eutrophication, nitrate leaching, high Biological Oxygen Demand (BOD, ammonia toxicity, high chlorine concentrations and pathogen contamination. The review presented here details the optimum standards that should be met when storing litter for On-Farm Fluidized Bed Combustion. Storage conditions are paramount to a fuel combusting to its highest possible potential. Safety measures such as the prevention of leaching and spontaneous combustion must be adhered to, so too should the prevention and containment of possible diseases and pathogens to minimize the effects of contamination.

Thermal valorization of footwear leather wastes in bubbling fluidized bed combustion.

Science.gov (United States)

Bahillo, A; Armesto, L; Cabanillas, A; Otero, J

2004-01-01

Transformation of hide (animal skins) into leather is a complicated process during which significant amounts of wastes are generated. Footwear is the sector that consumes the major part of leather (60%). Logically, this industry is producing the largest quantity of leather wastes. The objective of this work was to demonstrate the technical feasibility of fluidized bed technology to recover the energy from burning footwear leather wastes. Considering the characteristics of leather waste, especially the heating value (12.5-21 MJ/kg), it can be considered a fairly good fuel. Moreover, leather waste has suitable characteristics for combustion, e.g., high volatile matter (76.5%) and low ash content (5.2%). Two factors deserve special attention: N3O and NOx emissions as a consequence of its unusual high nitrogen content (14.1%) and the chromium speciation because chromium is the main element of ash (3.2%) due to its use in leather tanning. A series of experiments has been carried out in a 0.1 MWt bubbling fluidized bed pilot plant. The combustion efficiency, flue gas composition and chromium speciation were investigated. Despite having high nitrogen content, a low conversion rate of fuel-N to NOx and N2O was attained. Chromium was concentrated in the solid streams and it was consistently found as Cr(III+); no presence of Cr(VI+) was detected.

Experimental results of combustion and desulphurization in fluidized bed. Implementation opportunities

International Nuclear Information System (INIS)

Dragos, L.; Jinescu, G.; Scarlat, N.

1996-01-01

Possibilities of both stationary fluidized bed combustion (SFBC) and circulating fluidized bed combustion (CFBC) technologies for desulfurization of Romanian coal-fired power plants have been studied since the 70's. The results of research on a 2 MWh SFBC semi-industrial pilot hot water boiler and an 1 MWh CFBC pilot plant are presented. 4 sorts of lignite (3 Romanian and 1 Albanian) are used in the study. The combustion efficiencies for SFBC are between 82 - 84% and for CFBC - between 84 - 87%. The heat transfer coefficients for lignite and peat coal have been determined for different zones, different levels of ash recirculation rate and various operating loads. Experiments with 2 sorts of sorbents: dolomite and limestone, under different temperature conditions and at Ca/S molar ratio 0.5 - 3.5 have been carried out. The temperature range for the maximum values of desulfurization efficiency is 840-870 o C for limestone and 820-860 o C for dolomite. The following efficiency values are obtained for lignite in the SFBC pilot plant: 1) over 80%, when using dolomite as a sorbent and the Ca/S molar ratio is greater than 2.5; 2) 75 - 90%, when limestone has been used and the Ca/S molar ratio is in the range 2-3. Desulfurization efficiency in CFBC plant for lignite using limestone is 80-93% for Ca/S ratio between 2 and 3. The necessity to commission a demonstrative installation with low pollutant emissions is pointed out. The Comanesti Power Plant has been chosen for this purpose. An old 75 t/h steam boiler will be replaced with 45 MWh CFBC boiler for combined heat and steam production. The overall estimated investment costs for this plant are about 6 million $US. 1 tabs., 5 refs

Waste and dust utilisation in shaft furnaces

Directory of Open Access Journals (Sweden)

Senk, D.

2005-12-01

Full Text Available Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilized e.g. in agglomeration processes (sintering, pelletizing or briquetting and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverized coal (PC has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

Los residuos y polvos de filtro provenientes de la industria siderúrgica, de la obtención de metales no ferrosos y de otras industrias, pueden ser utilizados, por ejemplo, en procesos de aglomeración como sintetizado, peletizado o briqueteado. En su caso, estos pueden ser inyectados en los hornos de cuba. Este artículo se enfoca a la inyección de estos materiales en los hornos de cuba. El comportamiento de la combustión y reducción de los polvos ricos en hierro y carbono y también lodos que contienen plomo, zinc y compuestos alcalinos y otros residuos con o sin carbón pulverizado (CP fue examinado, cuando se inyectaron en hornos de cuba. Los siguientes hornos de cuba fueron examinados: Horno alto, cubilote, OxiCup y horno de cuba Imperial Smelting. Las investigaciones se llevaron a cabo a escala de laboratorio e industrial. Algunos residuos y polvos bajo ciertas condiciones, no sólo pueden ser reciclados, sino también mejoran la eficiencia de combustión en las toberas, la operación y productividad del horno.

An SEM/EDX study of bed agglomerates formed during fluidized bed combustion of three biomass fuels

International Nuclear Information System (INIS)

Scala, Fabrizio; Chirone, Riccardo

2008-01-01

The agglomeration behaviour of three biomass fuels (exhausted and virgin olive husk and pine seed shells) during fluidized bed combustion in a lab-scale reactor was studied by means of SEM/EDX analysis of bed agglomerate samples. The effect of the fuel ash composition, bed temperature and sand particle size on agglomeration was investigated. The study was focused on the main fuel ash components and on their interaction with the bed sand particles. Agglomeration was favoured by high temperature, small sand size, a high fraction of K and Na and a low fraction of Ca and Mg in the fuel ash. An initial fuel ash composition close to the low-melting point eutectic composition appears to enhance agglomeration. The agglomerates examined by SEM showed a hollow structure, with an internal region enriched in K and Na where extensive melting is evident and an external one where sand particles are only attached by a limited number of fused necks. Non-molten or partially molten ash structures deposited on the sand surface and enriched in Ca and Mg were also observed. These results support an ash deposition-melting mechanism: the ash released by burning char particles inside the agglomerates is quantitatively deposited on the sand surface and then gradually embedded in the melt. The low-melting point compounds in the ash migrate towards the sand surface enriching the outermost layer, while the ash structure is progressively depleted of these compounds

Flex-flame burner and combustion method

Science.gov (United States)

Soupos, Vasilios; Zelepouga, Serguei; Rue, David M.; Abbasi, Hamid A.

2010-08-24

A combustion method and apparatus which produce a hybrid flame for heating metals and metal alloys, which hybrid flame has the characteristic of having an oxidant-lean portion proximate the metal or metal alloy and having an oxidant-rich portion disposed above the oxidant lean portion. This hybrid flame is produced by introducing fuel and primary combustion oxidant into the furnace chamber containing the metal or metal alloy in a substoichiometric ratio to produce a fuel-rich flame and by introducing a secondary combustion oxidant into the furnace chamber above the fuel-rich flame in a manner whereby mixing of the secondary combustion oxidant with the fuel-rich flame is delayed for a portion of the length of the flame.

Study of toxic metals during combustion of RDF in a fluidized bed pilot

Energy Technology Data Exchange (ETDEWEB)

Crujeira, T.; Lopes, H.; Abelha, P.; Sargaco, C.; Goncalves, R.; Freire, M.; Cabrita, I.; Gulyurtlu, I. [DEECA, INETI, Lisbon (Portugal)

2005-04-01

The study of the behavior of heavy metals during combustion of refuse-derived fuel (RDF) in a pilot fluidized bed was performed. The results of co-combustion were compared with coal combustion and RDF monocombustion. The amounts of heavy metals retained by the ash were different during co-firing in comparison with monocombustion due to the mechanisms leading to different partitioning of ash. It was verified that heavy metal emissions increased with introduction of RDF, but remained below regulated levels, with the exception of chromium (Cr) and nickel (Ni). For RDF monocombustion the emissions were, however, more severe, especially for cadmium (Cd), lead (Pb), and copper (Cu). This seems to be related not only to larger input amounts, but also to higher volatilisation during monocombustion caused by the presence of higher chlorine and lower sulphur contents in the RDF. Hence, as far as heavy metals are concerned, the utilization of RDF as a co-firing combustible for coal seems to be more environmental favorable than when RDF is fired alone.

Numerical investigation of biogas flameless combustion

International Nuclear Information System (INIS)

Hosseini, Seyed Ehsan; Bagheri, Ghobad; Wahid, Mazlan Abdul

2014-01-01

Highlights: • Fuel consumption decreases from 3.24 g/s in biogas conventional combustion to 1.07 g/s in flameless mode. • The differences between reactants and products temperature intensifies irreversibility in traditional combustion. • The temperature inside the chamber is uniform in biogas flameless mode and exergy loss decreases in this technique. • Low O 2 concentration in the flameless mode confirms a complete and quick combustion process in flameless regime. - Abstract: The purpose of this investigation is to analyze combustion characteristics of biogas flameless mode based on clean technology development strategies. A three dimensional (3D) computational fluid dynamic (CFD) study has been performed to illustrate various priorities of biogas flameless combustion compared to the conventional mode. The effects of preheated temperature and wall temperature, reaction zone and pollutant formation are observed and the impacts of combustion and turbulence models on numerical results are discussed. Although preheated conventional combustion could be effective in terms of fuel consumption reduction, NO x formation increases. It has been found that biogas is not eligible to be applied in furnace heat up due to its low calorific value (LCV) and it is necessary to utilize a high calorific value fuel to preheat the furnace. The required enthalpy for biogas auto-ignition temperature is supplied by enthalpy of preheated oxidizer. In biogas flameless combustion, the mean temperature of the furnace is lower than traditional combustion throughout the chamber. Compared to the biogas flameless combustion with uniform temperature, very high and fluctuated temperatures are recorded in conventional combustion. Since high entropy generation intensifies irreversibility, exergy loss is higher in biogas conventional combustion compared to the biogas flameless regime. Entropy generation minimization in flameless mode is attributed to the uniform temperature inside the chamber

A comparison of circulating fluidised bed combustion and gasification power plant technologies for processing mixtures of coal, biomass and plastic waste

International Nuclear Information System (INIS)

McIlveen-Wright, D.R.; Huang, Y.; McMullan, J.T.; Pinto, F.; Franco, C.; Gulyurtlu, I.; Armesto, L.; Cabanillas, A.; Caballero, M.A.; Aznar, M.P.

2006-01-01

Environmental regulations concerning emission limitations from the use of fossil fuels in large combustion plants have stimulated interest in biomass for electricity generation. The main objective of the present study was to examine the technical and economic viability of using combustion and gasification of coal mixed with biomass and plastic wastes, with the aim of developing an environmentally acceptable process to decrease their amounts in the waste stream through energy recovery. Mixtures of a high ash coal with biomass and/or plastic using fluidised bed technologies (combustion and gasification) were considered. Experiments were carried out in laboratory and pilot plant fluidised bed systems on the combustion and air/catalyst and air/steam gasification of these feedstocks and the data obtained were used in the techno-economic analyses. The experimental results were used in simulations of medium to large-scale circulating fluidised bed (CFB) power generation plants. Techno-economic analysis of the modelled CFB combustion systems showed efficiencies of around 40.5% (and around 46.5% for the modelled CFB gasification systems) when fuelled solely by coal, which were only minimally affected by co-firing with up to 20% biomass and/or wastes. Specific investments were found to be around $2150/kWe to $2400/kWe ($1350/kWe to $1450/kWe) and break-even electricity selling prices to be around $68/MWh to $78/MWh ($49/MWh to $54/MWh). Their emissions were found to be within the emission limit values of the large combustion plant directive. Fluidised bed technologies were found to be very suitable for co-firing coal and biomass and/or plastic waste and to offer good options for the replacement of obsolete or polluting power plants. (author)

Experimental studies of the influence of fuel properties and operational conditions on stoking when combusting fuels in a fixed-bed reactor

Energy Technology Data Exchange (ETDEWEB)

Arias, Fabiana; Kolb, T.; Seifert, H.; Gehrmann, Hans-Joachim [Karlsruhe Institute of Technology (KIT), Karlsruhe (Germany). Inst. for Technical Chemistry (ITC)

2013-09-01

Besides from knowledge about pollutant emission, knowledge of the combustion behavior of fuels plays a major role in the operation and optimization of combustion plants for waste and biomass. If the fuel is exchanged partly or completely in existing or newly designed grate-type combustion plants, adaptation of technical parameters is usually based on purely empirical studies. In the KLEAA fixed-bed reactor of KIT, Institute for Technical Chemistry (ITC), quantitative data on the combustion behavior can be determined from experimental investigations on the laboratory scale. Based on the characteristics obtained, the combustion behavior on a continuous grate can be estimated, This estimation is based on the assumption that no back mixing of the fuel occurs on the grate. Depending on the type of grate, however, stoking and back mixing play an important role. To improve the quality of the characteristics determined in KLEAA and enhance their transferability to the continuous process, it is necessary to determine the influence of fuel properties and operation conditions on stoking. Work is aimed at further developing the characteristics model taking into account a stoking factor describing the combustion behavior of a non-stoked fixed bed compared to a stoked fixed bed. The main task is to make a systematic study of the major parameters influencing stoking (e.g. stroke length, stroke frequency, geometry of the stoking unit, and fuel properties) in a fixed-bed reactor. The results shall be presented in the form of a semi-empirical equation. It is recommended to first study a model fuel, whose fuel properties are defined exactly and can be adjusted variably. Then, a stoking factor shall be derived from the studies. Possibly, a dimension analysis may be helpful. Finally, the results obtained are to be verified for residue-derived fuel. (orig.)

Numerical modeling of the vertical hydrofluorination zone in the moving bed furnace for the production of UF{sub 4}

Energy Technology Data Exchange (ETDEWEB)

Jourde, J.; Patisson, F.; Ablitzer, D. [Ecole des Mines, Nancy (France). Lab. de Science et Genie des Materiaux Metalliques; Houzelot, J.L. [Ecole des Mines, Nancy (France). Lab. des Sciences du Genie Chimique

1996-12-31

Uranium tetrafluoride UF{sub 4} is produced in the moving bed furnace, a reactor in which solid- and gas counterflow. Due to the highly exothermic nature of the chemical reactions involved, the-reactor operation requires a careful temperature control. To provide operators with an appropriate tool for the predictive simulation, optimization and control of the process an overall numerical model of the furnace has been developed. This article describes the part of the model concerning the vertical hydrofluorination zone. The differential equations representing the mass, energy and momentum balances are solved using the finite volume method. The physicochemical parameters necessary for the calculation are detailed. The rate of the main reaction, the hydrofluorination of UO{sub 2}, has been determined with the aid of a specific kinetic model. The computed parameters, namely the temperature and solid and gas compositions, are visualized in the form of isovalue maps. The initial results reveal the influence of a thermodynamic limitation of the reaction at temperatures higher than 650 K. (author)

Numerical modeling of the vertical hydrofluorination zone in the moving bed furnace for the production of UF{sub 4}

Energy Technology Data Exchange (ETDEWEB)

Jourde, J; Patisson, F; Ablitzer, D [Ecole des Mines, Nancy (France). Lab. de Science et Genie des Materiaux Metalliques; Houzelot, J L [Ecole des Mines, Nancy (France). Lab. des Sciences du Genie Chimique

1997-12-31

Uranium tetrafluoride UF{sub 4} is produced in the moving bed furnace, a reactor in which solid- and gas counterflow. Due to the highly exothermic nature of the chemical reactions involved, the-reactor operation requires a careful temperature control. To provide operators with an appropriate tool for the predictive simulation, optimization and control of the process an overall numerical model of the furnace has been developed. This article describes the part of the model concerning the vertical hydrofluorination zone. The differential equations representing the mass, energy and momentum balances are solved using the finite volume method. The physicochemical parameters necessary for the calculation are detailed. The rate of the main reaction, the hydrofluorination of UO{sub 2}, has been determined with the aid of a specific kinetic model. The computed parameters, namely the temperature and solid and gas compositions, are visualized in the form of isovalue maps. The initial results reveal the influence of a thermodynamic limitation of the reaction at temperatures higher than 650 K. (author)

Methodology for full comparative assessment of direct gross glycerin combustion in a flame tube furnace

Energy Technology Data Exchange (ETDEWEB)

Maturana, Aymer Yeferson; Pagliuso, Josmar D. [Dept. of Mechanical Engineering. Sao Carlos School of Engineering. University of Sao Paulo, Sao Carlos, SP (Brazil)], e-mails: aymermat@sc.usp.br, josmar@sc.usp.br

2010-07-01

This study is to develop a methodology to identify and evaluate the emissions and heat transfer associated to combustion of gross glycerin a by-product of the Brazilian biodiesel manufacture process as alternative energy source. It aims to increase the present knowledge on the matter and to contribute to the improvement of the economic and environmental perspective of biodiesel industry. This methodology was considered to be used for assessment of gross glycerin combustion from three different types of biodiesel (bovine tallow, palm and soy). The procedures for evaluation and quantification of emissions of sulphur and nitrogen oxides, total hydrocarbons, carbon monoxide, carbon dioxide, and acrolein were analyzed, described and standardized. Experimental techniques for mutagenic and toxic effects assessment of gases similarly were analyzed and standardized, as well as the calorific power, the associate heat transfer and fundamentals operational parameters. The methodology was developed, using a full-instrumented flame tube furnace, continuous gas analyzers, a chromatograph, automatic data acquisition systems and other auxiliary equipment. The mutagenic and toxic effects of the study was based on Tradescantia clone KU-20, using chambers of intoxication and biological analytical techniques previously developed and others were specially adapted. The benchmark for the initial set up was based on the performance evaluation of the previous equipment tested with diesel considering its behavior during direct combustion. Finally, the following factors were defined for the combustion of crude glycerin, configurations of equipment types, operational parameters such as air fuel ratio adiabatic temperature and other necessary aspect for successful application of the methodology. The developed and integrated methodology was made available to the concern industry, environmental authorities and researchers as procedures to access the viability of gross glycerin or similar fuels as

Design and Development of Tilting Rotary Furnace

Science.gov (United States)

Sai Varun, V.; Tejesh, P.; Prashanth, B. N.

2018-02-01

Casting is the best and effective technique used for manufacturing products. The important accessory for casting is furnace. Furnace is used to melt the metal. A perfect furnace is one that reduces the wastage of material, reduces the cost of manufacturing and there by reduces the cost of production. Of all the present day furnaces there may be wastage of material, and the chances of increasing the time of manufacturing as the is continuous need of tilting of the furnace for every mould and then changing the moulds. Considering these aspects, a simple and least expensive tilting rotary furnace is designed and developed. The Tilting and Rotary Furnace consists of mainly melting chamber and the base. The metal enters the melting chamber through the input door that is provided on the top of the melting chamber. Inside the melting chamber there is a graphite furnace. The metal is melted in the graphite crucible. An insulation of ceramic fibre cloth is provided inside the furnace. The metal is melted using Propane gas. The propane gas is easily available and economic. The gas is burned using a pilot burner. The pilot burner is more efficient that other burners. The pilot burner is lit with a push button igniter. The pilot burner is located at the bottom of the combustion chamber. This enables the uniform heating of the metal inside the crucible. The temperature inside the melting chamber is noted using a temperature sensor. The gas input is cut-off if the temperature is exceeding a specific temperature. After the melting of the metal is done the furnace is tilted and after the mould is filled it is rotated. The external gears are used to controlling the tilting. The results of studies carried out for the design & development of low cost, simple furnace that can be mounted anywhere on the shop floor and this can be very much useful for the education purposes and small scale manufacturing. The furnace can be rotated in 360 degrees and can help in reducing the time taken

Methods for monitoring heat flow intensity in the blast furnace wall

Directory of Open Access Journals (Sweden)

L'. Dorčák

2010-04-01

Full Text Available In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the heat flow is calculated using a method based on application of fractional-order derivatives. Thirdly, monitored is the theoretical temperature of the blast furnace combustion process in the area of tuyeres.

Combustion engineering

CERN Document Server

Ragland, Kenneth W

2011-01-01

Introduction to Combustion Engineering The Nature of Combustion Combustion Emissions Global Climate Change Sustainability World Energy Production Structure of the Book   Section I: Basic Concepts Fuels Gaseous Fuels Liquid Fuels Solid Fuels Problems Thermodynamics of Combustion Review of First Law Concepts Properties of Mixtures Combustion StoichiometryChemical EnergyChemical EquilibriumAdiabatic Flame TemperatureChemical Kinetics of CombustionElementary ReactionsChain ReactionsGlobal ReactionsNitric Oxide KineticsReactions at a Solid SurfaceProblemsReferences  Section II: Combustion of Gaseous and Vaporized FuelsFlamesLaminar Premixed FlamesLaminar Flame TheoryTurbulent Premixed FlamesExplosion LimitsDiffusion FlamesGas-Fired Furnaces and BoilersEnergy Balance and EfficiencyFuel SubstitutionResidential Gas BurnersIndustrial Gas BurnersUtility Gas BurnersLow Swirl Gas BurnersPremixed-Charge Engine CombustionIntroduction to the Spark Ignition EngineEngine EfficiencyOne-Zone Model of Combustion in a Piston-...

Modern fluidized bed combustion in Ostrava-Karvina cogeneration plants

Energy Technology Data Exchange (ETDEWEB)

Mazac, V. [Energoprojekt Praha, Ostrava (Czechoslovakia); Novacek, A. [Moravskoslezske teplamy, Ostrava (Czechoslovakia); Volny, J. [Templamy Karvina (Czechoslovakia)

1995-12-01

The contemporary situation of our environment claims the sensitive approach to solving effective conversion of energy. Limited supplies of noble fuels and their prices evoke the need to use new combustion technologies of accessible fuels in given region without negative ecological influences. Energoproject participates in the preparation of the two projects in Ostrava-Karvin{acute a} black coal field in Czech Republic. The most effective usage of fuel energy is the combined of electricity and heat. If this physical principle is supported by a pressurized fluidized bed combustion (PFBC) one obtains a high electricity/heat ratio integrated steam-gas cycle on the basis of solid fuel. Cogeneration plant Toebovice is the dominant source (600 MW{sub th}) of Ostrava district heating system (1100 MW{sub th}). The high utilization of the installed output and utilization of the clean, compact and efficient of the PFBC technology is the principal but not the single reason for the selection of the Toebovice power plant as the first cogeneration plant for installation of the PFBC in Czech Republic. The boiler will burn black coal from the neighboring coal basin.

Technical surveys on MHD combustors. Surveys on incorporation of pressurized coal partial combustion furnaces; MHD combustor gijutsu chosa. Kaatsugata sekitan bubun nenshoro no donyu chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

1991-03-01

The pressurized coal partial combustion (PCPC) furnace is surveyed/studied for its incorporation in MHD generation. The technical development of the atmospheric CPC has been basically completed, and the concept is demonstrated using a test system of commercial size. Many techniques developed for the atmospheric CPC are applicable to the PCPC system. These include structures of the CPC furnace walls, and slag handling and simulation techniques. Combination of PFBC with PCPC or IGCC can bring about many merits, e.g., enhanced efficiency and abated NOx emissions for the combined cycle power generation. These topping cycles, therefore, should be developed in the early stage. MHD power generation is one of the concepts that can enhance efficiency. In particular, the techniques for closed cycle MHD generation have notably advanced recently. The PCPC techniques are useful for coal combustors for MHD generation. Full-scale development works for the direct coal combustion gas turbine systems have been just started for the IGCC systems of the next generation, and the PCPC-related techniques are expected to serve as the central techniques for these turbine systems. (NEDO)

Numerical study of radiation effect on the municipal solid waste combustion characteristics inside an incinerator

Energy Technology Data Exchange (ETDEWEB)

Wang, Jingfu, E-mail: jfwang@bjut.edu.cn; Xue, Yanqing; Zhang, Xinxin; Shu, Xinran

2015-10-15

Highlights: • A 3-D model for the MSW incinerator with preheated air was developed. • Gas radiative properties were obtained from a statistical narrow-band model. • Non-gray body radiation model can provide more accurate simulation results. - Abstract: Due to its advantages of high degree volume reduction, relatively stable residue, and energy reclamation, incineration becomes one of the best choices for Municipal Solid Waste (MSW) disposal. However, detailed measurements of temperature and gas species inside a furnace are difficulty by conventional experimental techniques. Therefore, numerical simulation of MSW incineration in the packed bed and gas flow field was applied. In this work, a three dimensional (3-D) model of incinerator system, including flow, heat transfer, detailed chemical mechanisms, and non-gray gas models, was developed. Radiation from the furnace wall and the flame formed above the bed is of importance for drying and igniting the waste. The preheated air with high temperature is used for the MSW combustion. Under the conditions of high temperature and high pressure, MSW combustion produces a variety of radiating gases. The wavelength-depend radiative properties of flame adopted in non-gray radiation model were obtained from a statistical narrow-band model. The influence of radiative heat transfer on temperature, flow field is researched by adiabatic model (without considering radiation), gray radiation model, and non-gray radiation model. The simulation results show that taking into account the non-gray radiation is essential.

Aerosols from biomass combustion. Particle formation, relevance on air quality, and measures for particle reduction

International Nuclear Information System (INIS)

Nussbaumer, Thomas

2005-01-01

Biomass combustion is a relevant source of particle emissions. In Switzerland, wood combustion contributes with 2% to the energy supply but with more than 4% to Particulate Matter smaller 10 microns (PM 10) in the ambient air. In areas with high density of residential wood heating (e.g. in the south of Chile), wood particles are the dominant source of PM 10 resulting in heavy local smog situations. Since combustion particles are regarded as health relevant and since immission limit values on PM 10 are widely exceeded, measures for particle reduction from biomass combustion are of high priority. With respect to aerosols from biomass combustion, two sources of particles are distinguished: 1. an incomplete combustion can lead to soot and organic matter contained in the particles, 2. ash constituents in the fuel lead to the formation of inorganic fly ash particles mainly consisting of salts such as chlorides and oxides. The theory of aerosol formation from fuel constituents is described and two hypotheses to reduce inorganic particles from biomass combustion are proposed: 1. a reduced oxygen content in the solid fuel conversion zone (glow bed in a fixed bed combustion) is assumed to reduce the particle mass concentration due to three mechanisms: a) reduced oxidation of fuel constituents to compounds with higher volatility, b) reduced local temperature for solid fuel conversion, c) a reduced entrainmed of fuel constituents 2. a reduced total excess air can reduce the particle number due to enhanced coagulation. The proposed low-particle concept has been implemented for an automatic furnace for wood pellets in the size range from 100 kW to 500 kW. Furthermore, the furnace design was optimised to enable a part load operation without increased emissions of carbon monoxide (CO) and particles. In a 100 kW prototype furnace the low-particle conditions resulted in particle emissions between 6 mg/m n 3 to 11 mg/m n 3 at 13 vol.-% O2 and CO emissions below 70 mg/m n 3 in the

Experimental study on fuel oil combustion in circulating fluidized bed; Estudio experimental sobre la combustion de combustoleo en lecho fluidizado circulante

Energy Technology Data Exchange (ETDEWEB)

Diaz Rangel, Ricardo [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

1996-12-31

The Instituto de Investigaciones Electricas (IIE) developed a circulating fluidized bed combustor of 0.5 thermal MW unique in its type in Latin America. The Bachelor`s thesis entitled ``Experimental Study on Fuel Oil Combustion in Circulating Fluidized Bed`` was performed operating this combustor with the purpose of determining the feasibility of burning heavy fuel oil in a stable and sustained form, as well as the effect of the addition of calcium carbonate to the combustor. The results of the experimental trials showed heavy fuel oil can be burned in a circulating fluidized bed, with low sulfur dioxide emissions. During the conduction of the experiments a sulfur retention of 43% was achieved with a Ca/S relationship of 4.5. [Espanol] El Instituto de Investigaciones Electricas (IIE) desarrollo un combustor de lecho fluidizado circulante de 0.5 MW termicos de potencia, unico en su tipo en Latinoamerica. La tesis de licenciatura titulada Estudio Experimental sobre la Combustion de Combustoleo en Lecho Fluidizado Circulante se realizo operando dicho combustor, con el proposito de determinar la factibilidad de quemar combustoleo pesado en forma estable y autosostenida, asi como la influencia que tiene la adicion de carbonato de calcio al lecho. Los resultados de los ensayos experimentales mostraron que se puede quemar combustoleo pesado en un lecho fluidizado circulante, con bajas emisiones de bioxido de azufre. Durante la experimentacion se logro una retencion de azufre del 43%, con una relacion Ca/S de 4.5.

Experimental study on fuel oil combustion in circulating fluidized bed; Estudio experimental sobre la combustion de combustoleo en lecho fluidizado circulante

Energy Technology Data Exchange (ETDEWEB)

Diaz Rangel, Ricardo [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

1997-12-31

The Instituto de Investigaciones Electricas (IIE) developed a circulating fluidized bed combustor of 0.5 thermal MW unique in its type in Latin America. The Bachelor`s thesis entitled ``Experimental Study on Fuel Oil Combustion in Circulating Fluidized Bed`` was performed operating this combustor with the purpose of determining the feasibility of burning heavy fuel oil in a stable and sustained form, as well as the effect of the addition of calcium carbonate to the combustor. The results of the experimental trials showed heavy fuel oil can be burned in a circulating fluidized bed, with low sulfur dioxide emissions. During the conduction of the experiments a sulfur retention of 43% was achieved with a Ca/S relationship of 4.5. [Espanol] El Instituto de Investigaciones Electricas (IIE) desarrollo un combustor de lecho fluidizado circulante de 0.5 MW termicos de potencia, unico en su tipo en Latinoamerica. La tesis de licenciatura titulada Estudio Experimental sobre la Combustion de Combustoleo en Lecho Fluidizado Circulante se realizo operando dicho combustor, con el proposito de determinar la factibilidad de quemar combustoleo pesado en forma estable y autosostenida, asi como la influencia que tiene la adicion de carbonato de calcio al lecho. Los resultados de los ensayos experimentales mostraron que se puede quemar combustoleo pesado en un lecho fluidizado circulante, con bajas emisiones de bioxido de azufre. Durante la experimentacion se logro una retencion de azufre del 43%, con una relacion Ca/S de 4.5.

Modeling of aerodynamics in vortex furnace

Energy Technology Data Exchange (ETDEWEB)

Anufriev, I.; Krasinsky, D. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Salomatov, V.; Anikin, Y.; Sharypov, O. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Novosibirsk State Univ. (Russian Federation); Enkhjargal, Kh. [Mongol Univ. of Science and Technology, Ulan Bator (Mongolia)

2013-07-01

At present, the torch burning technology of pulverized-coal fuel in vortex flow is one of the most prospective and environmentally-friendly combustion technologies of low-grade coals. Appropriate organization of aerodynamics may influence stability of temperature and heat flux distributions, increase slag catching, and reduce toxic emissions. Therefore, from scientific point of view it is interesting to investigate aerodynamics in the devices aiming at justification of design and operating parameters for new steam generators with vortex furnace, and upgrade of existing boiler equipment. The present work is devoted to physical and mathematical modeling of interior aerodynamics of vortex furnace of steam generator of thermal power plants. Research was carried out on the air isothermal model which geometry was similar to one section of the experimental- industrial boiler TPE-427 of Novosibirsk TPS-3. Main elements of vortex furnace structure are combustion chamber, diffuser, and cooling chamber. The model is made from organic glass; on the front wall two rectangular nozzles (through which compressed air is injected) are placed symmetrically at 15 to the horizon. The Laser Doppler Velocimeter LAD-05 was used for non-contact measurement of vortex flow characteristics. Two velocity components in the XY-plane (in different cross- sections of the model) were measured in these experiments. Reynolds number was 3.10{sup 5}. Numerical simulation of 3-D turbulent isothermal flow was performed with the use of CFD package FLUENT. Detailed structure of the flow in vortex furnace model has been obtained in predictions. The distributions of main flow characteristics (pressure, velocity and vorticity fields, turbulent kinetic energy) are presented. The obtained results may be used at designing boilers with vortex furnace. Computations were performed using the supercomputer NKS-160.

Biomass furnace: projection and construction

Energy Technology Data Exchange (ETDEWEB)

Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

2008-07-01

Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

Evaluation of coal combustion byproducts as soil liming materials - their influence on soil pH and enzyme activities

Energy Technology Data Exchange (ETDEWEB)

McCarty, G W; Siddaramappa, R; Wright, R J; Codling, E E; Gao, G

1994-03-01

To evaluate coal combustion byproducts as liming materials and address issues related to soil quality, the authors compared the influence of different amounts of four combustion byproducts (fly ash and bed ash from a fluidized bed combustion furnace, lime-injected multistage burner residue, and spray dryer residue) and CaCO[sub 3] on soil pH and activities of urease, phosphatase, arylsulfatase, and dehydrogenase in an acidic soil. Studies comparing the influence of the combustion byproducts and CaCO[sub 3] on soil pH showed that on weight basis of application, substantial differences were observed in the ability of these materials to influence soil pH but that such differences decreased markedly after the data were transformed to a CaCO[sub 3] equivalent basis of application. Analysis of covariance for these transformed data indicated that whereas the liming abilities of fly ash and CaCO[sub 3] were not significantly different when compared on the CaCO[sub 3] equivalent basis, those of bed ash, multistage burner residue, and spray dryer residue were less than that of CaCO[sub 3]. Studies comparing the influence of the byproducts and CaCO[sub 3] on soil enzyme activities showed that the effect of these liming materials on the enzyme activities studied was largely due to their influence on soil pH. These studies showed that the combustion byproducts tested functioned as soil liming materials in a manner similar to that of CaCO[sub 3] and seemed to have little adverse effect on soil quality.

A Comparative CFD Study on Simulating Flameless Oxy-Fuel Combustion in a Pilot-Scale Furnace

Directory of Open Access Journals (Sweden)

Mersedeh Ghadamgahi

2016-01-01

Full Text Available The current study presents a method to model the flameless oxy-fuel system, with a comparative approach, as well as validation of the predictions. The validation has been done by comparing the predicted results with previously published experimental results from a 200 kW pilot furnace. A suction pyrometer has been used to measure the local temperature and concentrations of CO, CO2, and O2 at 24 different locations. A three-dimensional CFD model was developed and the validity of using different submodels describing turbulence and chemical reactions was evaluated. The standard k-ε model was compared with the realizable k-ε model for turbulence, while Probability Density Function (PDF with either chemical equilibrium or the Steady Laminar Flamelet Model (SLFM was evaluated for combustion. Radiation was described using a Discrete Ordinates Model (DOM with weighted-sum-of-grey-gases model (WSGGM. The smallest deviation between predictions and experiments for temperature (1.2% was found using the realizable k-ε model and the SLFM. This improvement affects the prediction of gaseous species as well since the deviation between predictions and experiments for CO2 volume percentages decreased from 6% to 1.5%. This provides a recommendation for model selections in further studies on flameless oxy-fuel combustion.

Development of high-efficiency wastes-burning electric power generating technology. Volume 1. Report for fiscal 1999; Kokoritsu haikibutsu hatsuden gijutsu kaihatsu 1999 nendo hokokusho. 1

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

This paper summarizes the achievements of developing a technology to generate electric power at high efficiency by using a combustion furnace that uses general wastes and combustible industrial wastes as fuel to generate high-temperature and high-pressure steam under a stabilized condition. In the developmental research of the combustion furnace, discussions were given on single-pass and double-pass type stalker furnaces, an internal circulation type fluidized bed furnace, and an external circulation type fluidized bed furnace, whereas technological prospects were established on any of them as the combustion furnace. In developing corrosion resistant super heater materials, demonstration tests were performed by using a pilot plant, corrosion mechanisms were elucidated, amount of corrosion in steam generating tubes was discussed, and corrosion life of super heaters was estimated. In developing a technology to reduce environmental load, developmental researches were carried out on a method to treat waste gases by using pulse plasma to have established nearly completely a waste gas treatment system technology. In the demonstration test using the pilot plant, the operation has started from February 1998, generating stably the steam conditions of 500 degrees C and 9.8 MPa, and the smooth operation has continued. (NEDO)

Geochemistry of the furnace magnetite bed, Franklin, New Jersey, and the relationship between stratiform iron oxide ores and stratiform zinc oxide-silicate ores in the New Jersey highlands

Science.gov (United States)

Johnson, C.A.; Skinner, B.J.

2003-01-01

The New Jersey Highlands terrace, which is an exposure of the Middle Proterozoic Grenville orogenic belt located in northeastern United States, contains stratiform zinc oxide-silicate deposits at Franklin and Sterling Hill and numerous massive magnetite deposits. The origins of the zinc and magnetite deposits have rarely been considered together, but a genetic link is suggested by the occurrence of the Furnace magnetite bed and small magnetite lenses immediately beneath the Franklin zinc deposit. The Furnace bed was metamorphosed and deformed along with its enclosing rocks during the Grenvillian orogeny, obscuring the original mineralogy and obliterating the original rock fabrics. The present mineralogy is manganiferous magnetite plus calcite. Trace hydrous silicates, some coexisting with fluorite, have fluorine contents that are among the highest ever observed in natural assemblages. Furnace bed calcite has ??13C values of -5 ?? 1 per mil relative to Peedee belemnite (PDB) and ??18O values of 11 to 20 per mil relative to Vienna-standard mean ocean water (VSMOW). The isotopic compositions do not vary as expected for an original siderite layer that decarbonated during metamorphism, but they are consistent with nearly isochemical metamorphism of an iron oxide + calcite protolith that is chemically and minerlogically similar to iron-rich sediments found near the Red Sea brine pools and isotopically similar to Superior-type banded iron formations. Other magniferous magnite + calcite bodies occur at approximately the same stratigraphic position as far 50 km from the zinc deposits. A model is presented in which the iron and zinc deposits formed along the western edge of a Middle Proterozoic marine basin. Zinc was transported by sulfate-stable brines and was precipitated under sulfate-stable conditions as zincian carbonates and Fe-Mn-Zn oxides and silicates. Whether the zincian assemblages settled from the water column or formed by replacement reactions in shallowly

Investigation of combustion of coal briquettes in a fluidized bed reactor

Energy Technology Data Exchange (ETDEWEB)

Boavida, Dulce; Abelha, Pedro; Gulyurtlu, Ibrahim; Cabrita, Isabel

1999-07-01

This paper discusses the results obtained from an experimental combustion work undertaken to investigate the behaviour of multicomponent briquettes, prepared by mixing two different particle sizes of coal and two different types of binder species. single briquettes were burned over a wide range of temperatures in a laboratory scale fluidised bed combustor facility. Nitrogen (NO{sub x}, and N{sub 2}O) and Sulphur (SO{sub 2}) oxides emissions resulting from the combustion of these briquettes were constantly monitored during the time of burning. The levels of O{sub 2}, CO{sub 2} and CO were also recorded during the same period. Experimental results showed that coal particle size influenced burn-out times and emissions levels of some of gaseous species. The hinder type was also found to have a major influence on the emissions of different pollutants.The temperature was observed to significantly influence the extent of the effects of the other operating parameters studied.

Analysis of microalgae pellets combustion in a circulating fluidized-bed

Directory of Open Access Journals (Sweden)

Kosowska-Golachowska Monika

2017-01-01

Full Text Available Microalgae are expected to become an important source of highvalue products with several applications in a large number of areas of biotechnology and, especially, in biofuels production. The increasing interest in microalgae as a source of biofuel (so-called third generation biofuel is due to the several advantages. The objective of this study was to investigate combustion characteristics of microalgae (Oscillatoria sp. pellets burnt in a circulating fluidized-bed (CFB in terms of sample temperature profiles, ignition time, ignition temperature, devolatilization time and the burnout time. Spherical 10-mm microalgae pellets were tested at temperature of 850°C in a 12-kW bench-scale CFB combustor.

Formation and destruction mechanisms of nitrogen oxides during coal combustion in circulating fluidized beds; Mecanismes de formation et de destruction des oxydes d`azote lors de la combustion du charbon en lit fluidise circulant

Energy Technology Data Exchange (ETDEWEB)

Borrel, G.; Lecuyer, I. [Universite du Haut-Rhin, 68 - Mulhouse (France)

1997-01-01

Formation and reduction of nitrogen oxides (NO and N{sub 2}O) during coal combustion in a circulating fluidized bed (CFBC) are very complicated and yet badly known. The aim of the present study was to better characterize these phenomena on a small-sized experimental unit (reactor diameter: 5 cm), with the possibility to re-inject the solids in the bottom of the furnace, as in a real industrial unit. This should allow then to develop a numerical set of chemical reactions involving the nitrogen oxides. The experimental results showed that coal ash plays a great role in reducing nitrogen oxides, the determining parameter being the quantity of unburnt carbon remaining in the ash. The study then detailed the interaction between nitrogen oxides and de-volatilized (char) according to the temperature, NO{sub x} concentration and the mass of solid. In the absence of oxygen small quantities of char can very significantly reduce NO as well as N{sub 2}O. It was possible to establish destruction kinetics on these particles, and orders of reaction could be determined versus the NO{sub x} concentration and the char particle mass (heterogeneous phase chemical reactions). Then, the coal pyrolysis study enabled to identify the products released during coal devolatilization and thermogravimetric analyses displayed several successive weight losses due CO, CO{sub 2} and CH{sub 4} releases, during a linear temperature increase. Lastly coal combustion was studied in the small pilot with variable experimental conditions. Using the previous experimental was studied in the small pilot with variable experimental conditions. Using the previous experimental results, a model was developed to calculate NO{sub x} concentrations during the coal combustion and validated. The NO and N{sub 2}O contents calculated are thoroughly correlated with the experimental data whatever the injection carbon/oxygen ratio is. (author) 96 refs.

Rotary Bed Reactor for Chemical-Looping Combustion with Carbon Capture. Part 1: Reactor Design and Model Development

KAUST Repository

Zhao, Zhenlong; Chen, Tianjiao; Ghoniem, Ahmed F.

2013-01-01

Chemical-looping combustion (CLC) is a novel and promising technology for power generation with inherent CO2 capture. Currently, almost all of the research has been focused on developing CLC-based interconnected fluidized-bed reactors. In this two

Pulverized coal burnout in blast furnace simulated by a drop tube furnace

Energy Technology Data Exchange (ETDEWEB)

Du, Shan-Wen [Steel and Aluminum Research and Development Department, China Steel Corporation, Kaohsiung 812 (China); Chen, Wei-Hsin [Department of Greenergy, National University of Tainan, Tainan 700 (China); Lucas, John A. [School of Engineering of the University of Newcastle, Callaghan, NSW 2308 (Australia)

2010-02-15

Reactions of pulverized coal injection (PCI) in a blast furnace were simulated using a drop tube furnace (DTF) to investigate the burnout behavior of a number of coals and coal blends. For the coals with the fuel ratio ranging from 1.36 to 6.22, the experimental results indicated that the burnout increased with decreasing the fuel ratio, except for certain coals departing from the general trend. One of the coals with the fuel ratio of 6.22 has shown its merit in combustion, implying that the blending ratio of the coal in PCI operation can be raised for a higher coke replacement ratio. The experiments also suggested that increasing blast temperature was an efficient countermeasure for promoting the combustibility of the injected coals. Higher fuel burnout could be achieved when the particle size of coal was reduced from 60-100 to 100-200 mesh. However, once the size of the tested coals was in the range of 200 and 325 mesh, the burnout could not be improved further, resulting from the agglomeration of fine particles. Considering coal blend reactions, the blending ratio of coals in PCI may be adjusted by the individual coal burnout rather than by the fuel ratio. (author)

Bed agglomeration risk related to combustion of cultivated fuels (wheat straw, red canary grass, industrial hemp) in commercial bed materials; Baeddagglomereringsrisk vid foerbraenning av odlade braenslen (hampa, roerflen, halm) i kommersiella baeddmaterial

Energy Technology Data Exchange (ETDEWEB)

Erhardsson, Thomas; Oehman, Marcus; Geyter, Sigrid de; Oehrstroem, Anna

2006-12-15

The market of forest products is expanding and thus resulting in more expensive biomass fuels. Therefore research within the combustion industry for alternative fuels is needed, for example cultivated fuels. Combustion and gasification research on these cultivated fuels are limited. The objectives of this work was to increase the general knowledge of silicon rich cultivated fuels by study the agglomeration characteristics for wheat straw, reed canary grass and industrial hemp in combination with commercial bed materials. Controlled fluidized bed agglomeration tests was conducted in a 5 kW, bench-scale, bubbling fluidized bed reactor. The tendencies of agglomeration were determined with the three cultivated fuels in combination with various minerals present in natural sand (quarts, plagioclase and potassium feldspar) and an alternative bed material (olivine). During the experiments bed samples and formed agglomerates were collected for further analyses with a scanning electron microscope (SEM) and with X-ray microanalysis (EDS). Wheat straw had the highest agglomeration tendency of the studied fuels followed by reed canary grass and industrial hemp. No significant layer formation was found around the different bed particles. Instead, the ash forming matter were found as individual ash sticky (partial melted) particles in the bed. The bed material mineralogical composition had no influence of the agglomeration process because of the non layer formation propensities of the used silicon rich fuels.

Characterization of ashes from a 100 kWth pilot-scale circulating fluidized bed with oxy-fuel combustion

Energy Technology Data Exchange (ETDEWEB)

Wu, Y.H.; Wang, C.B.; Tan, Y.W.; Jia, L.F.; Anthony, E.J. [Natural Resources Canada, Ottawa, ON (Canada)

2011-09-15

Oxy-fuel combustion experiments have been carried out on an oxygen-fired 100 kW(th) mini-circulating fluidized bed combustion (CFBC) facility. Coal and petroleum coke were used as fuel together with different limestones (and fixed Ca:S molar ratios) premixed with the fuel, for in situ SO{sub 2} capture. The bed ash (BA) and fly ash (FA) samples produced from this unit were collected and characterized to obtain physical and chemical properties of the ash samples. The characterization methods used included X-ray fluorescence (XRF), X-ray diffraction (XRD), char carbon and free lime analysis, thermogravimetric analysis (TGA), and surface analysis. The main purpose of this work is to characterize the CFBC ashes from oxy-fuel firing to obtain a better understanding of the combustion process, and to identify any significant differences from the ash generated by a conventional air-fired CFBC. The primary difference in the sulfur capture mechanism between atmospheric air-fired and oxy-fuel FBC, at typical FBC temperatures (similar to 850{sup o}C), is that, in the air-fired case the limestone sorbents calcine, whereas the partial pressure of CO{sub 2} in oxy-fuel FBC is high enough to prevent calcination, and hence the sulfation process should mimic that seen in pressurized FBC (PFBC). Here, the char carbon content in the fly ash was much higher than that in the bed ash, and was also high by comparison with ash obtained from conventional commercial air-firing CFBC units. In addition, measurements of the free lime content in the bed and fly ash showed that the unreacted Ca sorbent was present primarily as CaCO{sub 3}, indicating that sulfur capture in the oxy-fuel combustor occurred via direct sulfation.

Thermal performance evaluation of a four pan jaggery processing furnace for improvement in energy utilization

Energy Technology Data Exchange (ETDEWEB)

Sardeshpande, Vishal R.; Shendage, D.J.; Pillai, Indu R. [Department of Energy Science and Engineering, Indian Institute of Technology, Bombay (India)

2010-12-15

The jaggery making from sugarcane is one of the traditional process industries contributing to the local employment and entrepreneurship opportunities to the rural population. Jaggery is a condensed form of sugarcane juice produced by evaporation of moisture. Bagasse which is internally generated during juice extraction from sugarcane is used as the fuel for evaporation in a jaggery furnace. Any efficiency improvement in the thermal performance of a jaggery furnace leads to bagasse saving which provides additional revenue for the jaggery manufacturer. A procedure for thermal evaluation using mass and energy balance for a jaggery furnace is proposed to establish furnace performance and loss stream analysis. The proposed method is used to investigate a four pan traditional jaggery furnace in India. The loss stream analysis indicates that the theoretical energy required for jaggery processing is only 29% of total energy supplied by bagasse combustion. The major loss is associated with heat carried in flue gas and wall losses. The air available for combustion depends upon the draft created by chimney in natural draft furnaces. The oxygen content in the flue gas is a measure of degree of combustion. A controlled fuel feeding based on the oxygen percentage in the flue gases is proposed and demonstrated. The traditional practice of fuel feeding rate is changed to control feeding rate leading to reduction in specific fuel consumption from 2.39 kg bagasse/kg jaggery to 1.73 kg bagasse/kg jaggery. This procedure can be used for evaluation of jaggery furnaces for identification and quantification of losses, which will help in improving thermal energy utilization. (author)

Gaseous emissions from sewage sludge combustion in a moving bed combustor.

Science.gov (United States)

Batistella, Luciane; Silva, Valdemar; Suzin, Renato C; Virmond, Elaine; Althoff, Chrtistine A; Moreira, Regina F P M; José, Humberto J

2015-12-01

Substantial increase in sewage sludge generation in recent years requires suitable destination for this residue. This study evaluated the gaseous emissions generated during combustion of an aerobic sewage sludge in a pilot scale moving bed reactor. To utilize the heat generated during combustion, the exhaust gas was applied to the raw sludge drying process. The gaseous emissions were analyzed both after the combustion and drying steps. The results of the sewage sludge characterization showed the energy potential of this residue (LHV equal to 14.5 MJ kg(-1), db) and low concentration of metals, polycyclic aromatic hydrocarbons (PAH), polychlorinated dibenzo-p-dioxins (PCDD) and polychlorinated dibenzofurans (PCDF). The concentration of CO, NOx, BTEX (benzene, toluene, ethylbenzene and xylenes) emitted from the sludge combustion process were lower than the legal limits. The overall sludge combustion and drying process showed low emissions of PCDD/PCDF (0.42 ng I-TEQ N m(-3)). BTEX and PAH emissions were not detected. Even with the high nitrogen concentration in the raw feed (5.88% db), the sludge combustion process presented NOx emissions below the legal limit, which results from the combination of appropriate feed rate (A/F ratio), excess air, and mainly the low temperature kept inside the combustion chamber. It was found that the level of CO emissions from the overall sludge process depends on the dryer operating conditions, such as the oxygen content and the drying temperature, which have to be controlled throughout the process in order to achieve low CO levels. The aerobic sewage sludge combustion process generated high SO2 concentration due to the high sulfur content (0.67 wt%, db) and low calcium concentration (22.99 g kg(-1)) found in the sludge. The high concentration of SO2 in the flue gas (4776.77 mg N m(-3)) is the main factor inhibiting PCDD/PCDF formation. Further changes are needed in the pilot plant scheme to reduce SO2 and particulate matter emissions

Fluidized bed combustion of single coal char particles at high CO{sub 2} concentration

Energy Technology Data Exchange (ETDEWEB)

Scala, F.; Chirone, R. [CNR, Naples (Italy)

2010-12-15

Combustion of single coal char particles was studied at 850{sup o}C in a lab-scale fluidized bed at high CO{sub 2} concentration, typical of oxyfiring conditions. The burning rate of the particles was followed as a function of time by continuously measuring the outlet CO and O{sub 2} concentrations. Some preliminary evaluations on the significance of homogeneous CO oxidation in the reactor and of carbon gasification by CO{sub 2} in the char were also carried out. Results showed that the carbon burning rate increases with oxygen concentration and char particle size. The particle temperature is approximately equal to that of the bed up to an oxygen concentration of 2%, but it is considerably higher for larger oxygen concentrations. Both CO{sub 2} gasification of char and homogeneous CO oxidation are not negligible. The gasification reaction rate is slow and it is likely to be controlled by intrinsic kinetics. During purely gasification conditions the extent of carbon loss due to particle attrition by abrasion (estimated from the carbon mass balance) appears to be much more important than under combustion conditions.

Feasibility study of a granular bed prefilter for purifying combustion gases from a solid radioactive waste incinerator

International Nuclear Information System (INIS)

Girod, M.

1993-01-01

The purpose of incineration is to minimize the volumes of radioactive waste to be stored. Cleaning combustion gases from these incinerators requires prefilters to protect the very high efficiency filters (known by the French acronym THE). These prefilters should make it possible to recover products such as plutonium while at the same time presenting a very limited source of secondary waste. This document sets out the feasibility study for a granular bed prefilter. This bed should be made of a material which is itself combustible so that it can be recycled in the incinerator to minimize production of secondary waste. During an initial stage, a design study of a demonstration device was carried out using a calculation code constructed on the basis of existing physical models, and which makes it possible to forecast the performance of the support. This theoretical approach has been correlated against experimental results from the validation test. During a second stage, the study dealt with the selection of the material from which the bed was made as well as quantification of the release of radiation during incineration of the plutonium contamined material. In this way, the very low transfer of radioactivity into the gaseous phase was demonstrated. Finally, during a third stage, a study of the change in efficiency and the loss of charge of a granular bed filter was carried out during industrial operation using an incinerator. In conclusion, it was demonstrated that the granular bed represents a viable solution for prefiltering at 200 deg C. Research might develop along a different path and involve using the granular bed as a high temperature filter at 500 to 600 deg C

Reprint of “Experiences in sulphur capture in a 30 MWth Circulating Fluidized Bed boiler under oxy-combustion conditions”

International Nuclear Information System (INIS)

Gómez, M.; Fernández, A.; Llavona, I.; Kuivalainen, R.

2015-01-01

CO 2 and SO 2 from fossil fuel combustion are contributors to greenhouse effect and acid rain respectively. Oxy-combustion technology produces a highly concentrated CO 2 stream almost ready for capture. Circulating Fluidized Bed (CFB) boiler technology allows in-situ injection of calcium-based sorbents for efficient SO 2 capture. CIUDEN's 30 MWth CFB boiler, supplied by Foster Wheeler and located at the Technology Development Centre for CO 2 Capture and Transport (es.CO 2 ) in Spain, is the first of its kind for executing test runs at large pilot scale under both air-combustion and oxy-combustion conditions. In this work, SO 2 emissions under different scenarios have been evaluated. Variables such as limestone composition, Ca/S molar ratio and bed temperature among others have been considered along different test runs in both air-combustion and oxy-combustion conditions to analyse its influence on SO 2 abatement. Fly and bottom ash, together with flue gas analysis have been carried-out. Desulphurization performance tests results are presented. - Highlights: • Sulphur capture efficiency (%) was higher in oxy-combustion compared to air-combustion in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. • For a Ca/S molar ratio higher than 2.6 there was barely any improvement on sulphur capture efficiency for both air-combustion and oxy-combustion conditions in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. • Optimum temperature for sulphur capture at a fixed Ca/S molar ratio is around 880–890 °C under oxy-combustion conditions and for anthracite coal with limestone as sorbent in a 30 MW thermal CFB boiler

Kinetics of pyrolysis and combustion of spherical wood particles in a fluidized bed

International Nuclear Information System (INIS)

Mazziotti di Celso, Giuseppe; Rapagnà, Sergio; Prisciandaro, Marina; Zanoelo, Everton Fernando

2014-01-01

Highlights: • H 2 , CO 2 , CO and CH 4 released during wood pyrolysis were experimentally monitored. • CO 2 formed by burning the residual tar/char mixture was experimentally determined. • The kinetics of species production was reproduced with two simplified models. • The increase of the bed reactor temperature statistically enhanced the gas yield. • The pyrolysis time is statistically reduced by decreasing the particle size. - Abstract: The kinetics of wood pyrolysis and combustion of residual fuel at different particle diameters and temperatures was investigated. A known mass of wooden spheres was fed at the top of a fluidized bed reactor filled with olivine particles and fluidized with nitrogen. The concentration of H 2 , CO 2 , CO and CH 4 was on-line monitored with gas analyzers. An irreversible first order reaction was applied to describe the biomass pyrolysis. The rate constant was dependent on the average temperature of wood particle, obtained by solving the transient one-dimensional problem of heat conduction in a sphere. The rate for an irreversible second order reaction between the residual fuel and oxygen at the fluid–solid interface, which takes a finite resistance to mass transfer into account, was adopted to describe the combustion. The semi-empirical kinetic models for pyrolysis and combustion were able to describe, with certain limitations inherent to model simplifications, the experimental transient results of molar flow rates of major released species. A statistical model based on the results of the factorial design of experiments (3 2 ) confirmed a statistical significant effect of temperature and wood particle diameter on the gas yield and time of pyrolysis, respectively

Field study of wastes from fluidized-bed combustion technologies

International Nuclear Information System (INIS)

Weinberg, A.; Holcombe, L.; Butler, R.

1991-01-01

The Department of Energy (DOE) has undertaken a research project to monitor advanced coal process wastes placed in natural geologic settings. The overall objective of the study is to gather field data on the engineering and environmental performance of disposed solid waste from various advanced coal processes. The coal ash from a fluidized-bed combustion unit is being studied as part of the DOE program. The unit is a 110-MW circulating fluidized bed (CFB) at Colorado Ute Electric Association's Nucla Steam Electric Station, which is being demonstrated with the support of the DOE Clean Coal Technology Program. The Electric Power Research Institute is cofunding the study. In June of 1989, a test cell approximately 100 feet square and 8 feet deep was constructed and filled with ash from the Colorado Ute CFB unit. The cell was instrumented with lysimeters and neutron probe access tubes to monitor water flow and leachate chemistry in the ash; groundwater wells and runoff collection devices were installed to determine the effects on groundwater and surface water quality, and a meteorological station was installed to determine the water balance. Additionally, tests are being performed to evaluate the chemical, physical, and mineralogical properties of the solid waste and geologic materials. Results from the first year of monitoring are presented

Modeling coal combustion behavior in an ironmaking blast furnace raceway: model development and applications

Energy Technology Data Exchange (ETDEWEB)

Maldonado, D.; Austin, P.R.; Zulli, P.; Guo B. [BlueScope Steel Research Laboratories, Port Kembla, NSW (Australia)

2009-03-15

A numerical model has been developed and validated for the investigation of coal combustion phenomena under blast furnace operating conditions. The model is fully three-dimensional, with a broad capacity to analyze significant operational and equipment design changes. The model was used in a number of studies, including: Effect of cooling gas type in coaxial lance arrangements. It was found that oxygen cooling improves coal burnout by 7% compared with natural gas cooling under conditions that have the same amount of oxygen enrichment in the hot blast. Effect of coal particle size distribution. It was found that during two similar periods of operation at Port Kembla's BF6, a difference in PCI capability could be attributed to the difference in coal size distribution. Effect of longer tuyeres. Longer tuyeres were installed at Port Kembla's BF5, leading to its reline scheduled for March 2009. The model predicted an increase in blast velocity at the tuyere nose due to the combustion of volatiles within the tuyere, with implications for tuyere pressure drop and PCI capability. Effect of lance tip geometry. A number of alternate designs were studied, with the best-performing designs promoting the dispersion of the coal particles. It was also found that the base case design promoted size segregation of the coal particles, forcing smaller coal particles to one side of the plume, leaving larger coal particles on the other side. 11 refs., 15 figs., 4 tabs.

a novel interconnected fluidised bed for the combined flash pyrolysis of biomass and combustion of char

NARCIS (Netherlands)

Janse, A.M.C.; Janse, Arthur M.C.; Biesheuvel, P.M.; Biesheuvel, Pieter Maarten; Prins, W.; van Swaaij, Willibrordus Petrus Maria

1999-01-01

A novel system of two adjacent fluidised beds operating in different gas atmospheres and exchanging solids was developed for the combined flash pyrolysis of biomass and combustion of the produced char. Fluidised sand particles (200 μm < dp < 400 μm) are transported from the pyrolysis reactor to the

A novel interconnected fluidised bed for the combined flash pyrolysis of biomass and combustion of char.

NARCIS (Netherlands)

Janse, Arthur M.C.; Janse, A.M.C.; Biesheuvel, P.M.; Biesheuvel, Pieter Maarten; Prins, W.; van Swaaij, Willibrordus Petrus Maria

2000-01-01

A novel system of two adjacent fluidised beds operating in different gas atmospheres and exchanging solids was developed for the combined flash pyrolysis of biomass and combustion of the produced char. Fluidised sand particles (200 μm < dp < 400 μm) are transported from the pyrolysis reactor to the

Reduction of NOx emission in tangential fired - furnace by changing the, mode of operation

International Nuclear Information System (INIS)

Chudnovsky, B.; Talanker, A.; Levin, L.; Kahana, S

1998-01-01

The present work analyses tile results of tests on 575 MW units with tangential firing furnace arrangement in sub-stoichiometric combustion. Tangential firing provides good conditions for implementing sub-stoichiometric combustion owing to the delivery scheme of pulverized coal and air. The furnace was tested in several different modes of operation (Over Fire Air, Bunkers Out Of Service, Excess air, Tilt etc.) to achieve low cost NOx reduction. Actual performance data are presented based on experiments made on lEC's boiler in M.D. 'B' power station

Effect of Amount of Carbon on the Reduction Efficiency of Iron Ore-Coal Composite Pellets in Multi-layer Bed Rotary Hearth Furnace (RHF)

Science.gov (United States)

Mishra, Srinibash; Roy, Gour Gopal

2016-08-01

The effect of carbon-to-hematite molar ratio has been studied on the reduction efficiency of iron ore-coal composite pellet reduced at 1523 K (1250 °C) for 20 minutes in a laboratory scale multi-layer bed rotary hearth furnace (RHF). Reduced pellets have been characterized through weight loss measurement, estimation of porosity, shrinkage, qualitative and quantitative phase analysis by XRD. Performance parameters such as the degree of reduction, metallization, carbon efficiency, productivity, and compressive strength have been calculated to compare the process efficacy at different carbon levels in the pellets. Pellets with optimum carbon-to-hematite ratio (C/Fe2O3 molar ratio = 1.66) that is much below the stoichiometric carbon required for direct reduction of hematite yielded maximum reduction, better carbon utilization, and productivity for all three layers. Top layer exhibited maximum reduction at comparatively lower carbon level (C/Fe2O3 molar ratio 2.33). Correlation between degree of reduction and metallization indicated non-isothermal kinetics influenced by heat and mass transfer in multi-layer bed RHF. Compressive strength of the partially reduced pellet with optimum carbon content (C/Fe2O3 molar ratio = 1.66) showed that they could be potentially used as an alternate feed in a blast furnace or any other smelting reactor.

Modeling of large-scale oxy-fuel combustion processes

DEFF Research Database (Denmark)

Yin, Chungen

2012-01-01

Quite some studies have been conducted in order to implement oxy-fuel combustion with flue gas recycle in conventional utility boilers as an effective effort of carbon capture and storage. However, combustion under oxy-fuel conditions is significantly different from conventional air-fuel firing......, among which radiative heat transfer under oxy-fuel conditions is one of the fundamental issues. This paper demonstrates the nongray-gas effects in modeling of large-scale oxy-fuel combustion processes. Oxy-fuel combustion of natural gas in a 609MW utility boiler is numerically studied, in which...... calculation of the oxy-fuel WSGGM remarkably over-predicts the radiative heat transfer to the furnace walls and under-predicts the gas temperature at the furnace exit plane, which also result in a higher incomplete combustion in the gray calculation. Moreover, the gray and non-gray calculations of the same...

Automatic Method for Controlling the Iodine Adsorption Number in Carbon Black Oil Furnaces

Directory of Open Access Journals (Sweden)

Zečević, N.

2008-12-01

Full Text Available There are numerous of different inlet process factors in carbon black oil furnaces which must be continuously and automatically adjusted, due to stable quality of final product. The most important six inlet process factors in carbon black oil-furnaces are:1. volume flow of process air for combustion2. temperature of process air for combustion3. volume flow of natural gas for insurance the necessary heat for thermal reaction of conversionthe hydrocarbon oil feedstock in oil-furnace carbon black4. mass flow rate of hydrocarbon oil feedstock5. type and quantity of additive for adjustment the structure of oil-furnace carbon black6. quantity and position of the quench water for cooling the reaction of oil-furnace carbon black.The control of oil-furnace carbon black adsorption capacity is made with mass flow rate of hydrocarbon feedstock, which is the most important inlet process factor. Oil-furnace carbon black adsorption capacity in industrial process is determined with laboratory analyze of iodine adsorption number. It is shown continuously and automatically method for controlling iodine adsorption number in carbon black oil-furnaces to get as much as possible efficient control of adsorption capacity. In the proposed method it can be seen the correlation between qualitatively-quantitatively composition of the process tail gasses in the production of oil-furnace carbon black and relationship between air for combustion and hydrocarbon feedstock. It is shown that the ratio between air for combustion and hydrocarbon oil feedstock is depended of adsorption capacity summarized by iodine adsorption number, regarding to BMCI index of hydrocarbon oil feedstock.The mentioned correlation can be seen through the figures from 1. to 4. From the whole composition of the process tail gasses the best correlation for continuously and automatically control of iodine adsorption number is show the volume fraction of methane. The volume fraction of methane in the

Estimation of fuel burning rate and heating value with highly variable properties for optimum combustion control

International Nuclear Information System (INIS)

Hsi, C.-L.; Kuo, J.-T.

2008-01-01

Estimating solid residue gross burning rate and heating value burning in a power plant furnace is essential for adequate manipulation to achieve energy conversion optimization and plant performance. A model based on conservation equations of mass and thermal energy is established in this work to calculate the instantaneous gross burning rate and lower heating value of solid residue fired in a combustion chamber. Comparing the model with incineration plant control room data indicates that satisfactory predictions of fuel burning rates and heating values can be obtained by assuming the moisture-to-carbon atomic ratio (f/a) within the typical range from 1.2 to 1.8. Agreement between mass and thermal analysis and the bed-chemistry model is acceptable. The model would be useful for furnace fuel and air control strategy programming to achieve optimum performance in energy conversion and pollutant emission reduction

Investigation of combustion characteristics of methane-hydrogen fuels

Science.gov (United States)

Vetkin, A. V.; Suris, A. L.; Litvinova, O. A.

2015-01-01

Numerical investigations of combustion characteristics of methane-hydrogen fuel used at present in tube furnaces of some petroleum refineries are carried out and possible problems related to change-over of existing furnaces from natural gas to methane-hydrogen fuel are analyzed. The effect of the composition of the blended fuel, associated temperature and emissivity of combustion products, temperature of combustion chamber walls, mean beam length, and heat release on variation in the radiation heat flux is investigated. The methane concentration varied from 0 to 100%. The investigations were carried out both at arbitrary given gas temperatures and at effective temperatures determined based on solving a set of equations at various heat-release rates of the combustion chamber and depended on the adiabatic combustion temperature and the temperature at the chamber output. The approximation dependence for estimation of the radiation heat exchange rate in the radiant chamber of the furnace at change-over to fuel with a greater hydrogen content is obtained. Hottel data were applied in the present work in connection with the impossibility to use approximated formulas recommended by the normative method for heat calculation of boilers to determine the gas emissivity, which are limited by the relationship of partial pressures of water steam and carbon dioxide in combustion products . The effect of the methane-hydrogen fuel on the equilibrium concentration of nitrogen oxides is also investigated.

Simulating the heat transfer process of horizontal anode baking furnace

Energy Technology Data Exchange (ETDEWEB)

L.Q. Zhang; C.G. Zheng; M.H. Xu [Huazhong University of Science and Technology, Wuhan (China). State Key Laboratory of Coal Combustion

2005-07-01

A transient two-dimensional mathematical model of a horizontal baking furnace is presented. The model combines complex thermal phenomena in a baking process such as air infiltration, evolution and combustion of volatile matters, combustion of packing coke, and heat losses. The predicted results are in good agreement with measured data. Furthermore, the process is simulated under different operating conditions such as firing cycle time, airflow and air infiltration. The simulated results indicate that the fuel consumption decreases as the firing cycle time decreases. It is also found that reducing the airflow and air infiltration will help to save fuel. The model is proved to be a useful tool for the process optimisation of the baking furnace in the aluminum industry.

Improvement of methods of combustion of natural gas in steel furnaces. Usovershenstvovanie metodov szhiganiya prirodnogo gaza v staleplavil'nykh pechakh

Energy Technology Data Exchange (ETDEWEB)

Lisienko, V G; Kitaev, B I; Kokarev, N I

1977-01-01

An examination is made of the properties of various kinds of high-energy fuel used for steel-making furnaces (natural gas, new brands of fuel oils), and a description is given of designs for gas-fuel oil burners. A flare theory is presented and the principles of designing jet and gas-fuel oil burners are discussed. Results are given for industrial tests and recommendations are made for improving gas and fuel oil combustion in operating furnaces. Formulas are given for designing burner devices and spray burners. A description is given of research and industrial tests of new designs of natural gas reformers that make it possible to reduce the amount of fuel oil required in smelting high quality steel. The book is intended for engineering and technical personnel of metallurgical and machine-building plants and scientific-research and design institutes. It can also be used by senior students in metallurgical departments at higher institutions of learning, and particularly at evening and correspondent divisions. 273 references, 88 figures, 13 tables.

Metallic aluminum in combustion; Metalliskt aluminium i foerbraenningen

Energy Technology Data Exchange (ETDEWEB)

Backman, Rainer; Berg, Magnus; Bostroem, Dan; Hirota, Catherine; Oehman, Marcus; Oehrstroem, Anna

2007-06-15

Although aluminum is easily oxidized and melts at temperatures lower than those common in combustion, it can pass through the combustion chamber almost unscathed. If one performs calculations of thermodynamic equilibriums, conditions under which this could happen are extreme in comparison to those generally found in a furnace. Metallic aluminum may yet be found in rather large concentrations in fly ashes. There are also indications that metallic aluminum is present in deposits inside the furnaces. The objectives for the present investigation are better understanding of the behavior of the metallic aluminum in the fuel when it passes through an incinerator and to suggest counter/measures that deal with the problems associated with it. The target group is primary incineration plants using fuel that contains aluminum foil, for example municipal waste, industrial refuse or plastic reject from cardboard recycling. Combustion experiments were performed in a bench scale reactor using plastic reject obtained from the Fiskeby Board mill. First the gas velocity at which a fraction of the reject hovers was determined for the different fuel fractions, yielding a measure for their propensity to be carried over by the combustion gases. Second fractions rich in aluminum foils were combusted with time, temperature and gas composition as parameters. The partially combusted samples were analyzed using SEM/EDS. The degree of oxidation was determined using TGA/DTA. Reference material from full scale incinerators was obtained by collecting fly ash samples from five plants and analyzing them using XRD and SEM/EDS. The results show that thin aluminum foils may easily be carried over from the furnace. Furthermore, it was very difficult to fully oxidize the metallic flakes. The oxide layer on the surface prevents further diffusion of oxygen to the molten core of the flake. The contribution of these flakes to the build of deposits in a furnace is confirmed by earlier investigations in pilot

Proceedings of the sixth international conference on fluidized bed combustion. Volume III. Technical sessions

Energy Technology Data Exchange (ETDEWEB)

None

1980-08-01

The Sixth International Conference on Fluidized Bed Combustion was held April 9-11, 1980, at the Atlanta Hilton, Atlanta, Georgia. It was sponsored by the US Department of Energy, the Electric Power Research Institute, the US Environmental Protection Agency, and the Tennessee Valley Authority. Forty-five papers from Vol. III of the proceedings have been entered individually into EDB and ERA. Two papers had been entered previously from other sources. (LTN)

Experimental Investigations of Extracted Rapeseed Combustion Emissions in a Small Scale Stationary Fluidized Bed Combustor

Directory of Open Access Journals (Sweden)

Dieter Steinbrecht

2009-02-01

Full Text Available The objective of this study was to observe the combustion process of extracted rapeseed (ER grist in a stationary fluidized bed combustor (SFBC and evaluate the chemical compositions of the flue gas emissions. The experimental tests of ER combustion in the 90 to 200 kW (Kilowatt SFB combustion test facility show that the optimal ER combustion temperature is within the range from 850 to 880° C. Temperature and the concentration of exhausted emissions (e.g. O2, CO, CO2, NO, NO2, SO2, Corg were measured with dedicated sensors distributed within the combustor, along its height and in the flue gas duct. The experimental results showed that with respect to German emission limits the concentration of SO2 and NOx in the flue gas were high whereas that of CO was low. This study furthermore is applicable for the abundant biomass residue resources in Vietnam (rice husk, rice straw, bagasse, cassava residues, coconut shell etc., which have similar chemical compositions to ER.

Experimental investigations of extracted rapeseed combustion emissions in a small scale stationary fluidized bed combustor

Energy Technology Data Exchange (ETDEWEB)

Dinh Tung, N.; Steinbrecht, D. [Rostock University, Faculty of Mechanical Engineering and Marine Technology, Chair of Environmental Technology, Justus-von-Liebig-Weg 6, D - 18059 Rostock (Germany); Tung, N. D. [Hanoi University of Agriculture- Hanoi/Vietnam, Faculty of Mechanical Engineering, Trau Quy - Gia Lam - Hanoi (Viet Nam); Vincent, T. [Rostock University, Chair of Energy Systems, Justus-von-Liebig-Weg 6, D - 18059 Rostock (Germany)

2009-07-01

The objective of this study was to observe the combustion process of extracted rapeseed (ER) grist in a stationary fluidized bed combustor (SFBC) and evaluate the chemical compositions of the flue gas emissions. The experimental tests of ER combustion in the 90 to 200 kW SFB combustion test facility show that the optimal ER combustion temperature is within the range from 850 to 880 {sup o}C. Temperature and the concentration of exhausted emissions (e.g. O{sub 2}, CO, CO{sub 2}, NO, NO{sub 2}, SO{sub 2}, C{sub org}) were measured with dedicated sensors distributed within the combustor, along its height and in the flue gas duct. The experimental results showed that with respect to German emission limits the concentration of SO{sub 2} and NO{sub x} in the flue gas were high whereas that of CO was low. This study furthermore is applicable for the abundant biomass residue resources in Vietnam (rice husk, rice straw, bagasse, cassava residues, coconut shell etc.), which have similar chemical compositions to ER. (author)

Development of plasma melting technology for treatment of low level radioactive waste. Pt. 9. Treatment method for combustible wastes

International Nuclear Information System (INIS)

Yasui, Shinji; Adachi, Kazuo; Amakawa, Masashi

1996-01-01

This paper describes the incineration method for the miscellaneous solid waste containing the low level radioactive combustibles (wood, PE, PVC) in a plasma furnace. The maximum weights of the respective combustibles to be fed into the plasma furnace and the incineration conditions for continuous feeding of the respective combustibles were examined experimentally. As a result, a experimental equation which expresses the maximum weights of the respective combustibles to be fed in reference to the residence time in the plasma furnace was obtained by using apparent reaction rate constants. Furthermore, a calculation method for the feeding intervals in reference to the weights of the combustibles fed each time was obtained for the continuous feeding in the plasma furnace, and the method was found to be consistent with experimental results. (author)

Environmental optimisation of waste combustion

Energy Technology Data Exchange (ETDEWEB)

Schuster, Robert [AaF Energikonsult, Stockholm (Sweden); Berge, Niclas; Stroemberg, Birgitta [TPS Termiska Processer AB, Nykoeping (Sweden)

2000-12-01

The regulations concerning waste combustion evolve through R and D and a strive to get better and common regulations for the European countries. This study discusses if these rules of today concerning oxygen concentration, minimum temperature and residence time in the furnace and the use of stand-by burners are needed, are possible to monitor, are the optimum from an environmental point of view or could be improved. No evidence from well controlled laboratory experiments validate that 850 deg C in 6 % oxygen content in general is the best lower limit. A lower excess air level increase the temperature, which has a significant effect on the destruction of hydrocarbons, favourably increases the residence time, increases the thermal efficiency and the efficiency of the precipitators. Low oxygen content is also necessary to achieve low NO{sub x}-emissions. The conclusion is that the demands on the accuracy of the measurement devices and methods are too high, if they are to be used inside the furnace to control the combustion process. The big problem is however to find representative locations to measure temperature, oxygen content and residence time in the furnace. Another major problem is that the monitoring of the operation conditions today do not secure a good combustion. It can lead to a false security. The reason is that it is very hard to find boilers without stratifications. These stratifications (stream lines) has each a different history of residence time, mixing time, oxygen and combustible gas levels and temperature, when they reach the convection area. The combustion result is the sum of all these different histories. The hydrocarbons emission is in general not produced at a steady level. Small clouds of unburnt hydrocarbons travels along the stream lines showing up as peaks on a THC measurement device. High amplitude peaks has a tendency to contain higher ratio of heavy hydrocarbons than lower peaks. The good correlation between some easily detected

Starting procedure for internal combustion vessels

Science.gov (United States)

Harris, Harry A.

1978-09-26

A vertical vessel, having a low bed of broken material, having included combustible material, is initially ignited by a plurality of ignitors spaced over the surface of the bed, by adding fresh, broken material onto the bed to buildup the bed to its operating depth and then passing a combustible mixture of gas upwardly through the material, at a rate to prevent back-firing of the gas, while air and recycled gas is passed through the bed to thereby heat the material and commence the desired laterally uniform combustion in the bed. The procedure permits precise control of the air and gaseous fuel mixtures and material rates, and permits the use of the process equipment designed for continuous operation of the vessel.

Emission studies from combustion of empty fruit bunch pellets in a fluidized bed combustor

Science.gov (United States)

Fazli Othaman, Muhamad; Sabudin, Sulastri; Faizal Mohideen Batcha, Mohd

2017-08-01

Malaysia is producing a very large amount of biomass annually from milling activities of oil palm. This biomass is currently being used efficiently in many ways including as fuel for boilers together with fossil fuels. This paper reports the emission characteristics from biomass combustion in a swirling fluidized bed combustor (SFBC). Pelletized empty fruit bunch (PEFB), one of largest biomass produced from oil palm industries were used as fuel in the present study. Combustion experiments were conducted with several quantitiesof excess air: 20%, 40%, 60% and 80% for a constant fuel feedrate of 30kg/hr. The effect of excess air was investigated for three major emissions gaseous namely CO, CO2 and NOx. Fly ash produced from the combustion was also analysed to find the contents of unburnt carbon and other impurities. From the results, it was found that the emission of CO decreased from 64 ppm to 40 ppm while the amount of CO2 increased slightly with the increasing of excess air from 20% to 80%. The NOx emission also increased from 290 ppm to 350 ppm because of N2 in the EA reacts with O2 due to high combustion temperature. The combustion efficiencies of about 99% obtained in the present study, showing the prospects of using SFBC in commercial scale.

Dioxines, furans and other pollutants emissions bond to the combustion of natural and additive woods

International Nuclear Information System (INIS)

Collet, S.

2000-02-01

This report deals especially on the dioxines and furans bond to the combustion of wood in industrial furnaces and domestic furnaces. It aims to define the environmental strategy which would allow the combustion of wood residues to produce energy. The first part recalls general aspects concerning the wood. The six other parts presents the wood resources and wastes, the additive used, the combustion and the different factors of combustion and finally the pollutants emissions. (A.L.B.)

Data summary of municipal solid waste management alternatives. Volume 5, Appendix C, Fluidized-bed combustion

Energy Technology Data Exchange (ETDEWEB)

None

1992-10-01

This appendix provides information on fluidized-bed combustion (FBC) technology as it has been applied to municipal waste combustion (MWC). A review of the literature was conducted to determine: (1) to what extent FBC technology has been applied to MWC, in terms of number and size of units was well as technology configuration; (2) the operating history of facilities employing FBC technology; and (3) the cost of these facilities as compared to conventional MSW installations. Where available in the literature, data on operating and performance characteristics are presented. Tabular comparisons of facility operating/cost data and emissions data have been complied and are presented. The literature review shows that FBC technology shows considerable promise in terms of providing improvements over conventional technology in areas such as NOx and acid gas control, and ash leachability. In addition, the most likely configuration to be applied to the first large scale FBC dedicated to municipal solid waste (MSW) will employ circulating bed (CFB) technology. Projected capital costs for the Robbins, Illinois 1600 ton per day CFB-based waste-to-energy facility are competitive with conventional systems, in the range of $125,000 per ton per day of MSW receiving capacity.

Utility boiler computer modeling experience in the USA for practical furnace air port and low NOx burner field design

Energy Technology Data Exchange (ETDEWEB)

Breen, B.P.; Urich, J.A.; Krippene, B.C. [ESA, Inc. (United States)

2000-07-01

This paper presents several examples of where effective furnace and low NOx burner modeling has produced substantial advantages to the low NOx combustion system designer. Using practical boiler furnace air injection port and low NOx burner maths modeling as an integral part of the design process has often made the difference between a successful low NOx combustion system field conversion project and an unsuccessful one.

Proceedings of the Sixth International Conference on Fluidized Bed Combustion. Volume 1. Plenary sessions

Energy Technology Data Exchange (ETDEWEB)

None

1980-08-01

The Sixth International Conference on Fluidized Bed Combustion was held at the Atlanta Hilton, Atlanta, Georgia, April 9-11, 1980. The papers in this volume involved presentation of the research and development programs of the US (US DOE, TVA, EPRI and US EPA), United Kingdom, Federal Republic of Germany and the People's Republic of China. Eight papers from Vol. 1 (Plenary Sessions) of the proceedings have been entered individually into EDB and ERA. (LTN)

Numerical simulation of altitude impact on pulverized coal combustion

Energy Technology Data Exchange (ETDEWEB)

Pei, Xiaohui; He, Boshu; Ling, Ling; Wang, Lei [Beijing Jiaotong Univ., Beijing (China). Inst. of Mechanical, Electronic and Control Engineering

2013-07-01

A drop-tube Furnace simulation model has been developed to investigate the pulverized coal combustion characteristics under different altitudes using the commercially available software Fluent. The altitude conditions of 0, 500, 1,000, 1,500 m have been discussed. The results included the fields of temperature, pressure, velocity, the coal burnout, CO burnout and NO emission in the tube furnace. The variation of these parameters with altitude has been analyzed. The coal combustion characteristics were affected by the altitude. The time and space for coal burnout should be increased with the rise of altitude. The valuable results could be referenced in the design of coal- fired furnaces for the high altitude areas.

Aerosol and particle transport in biomass furnaces

NARCIS (Netherlands)

Kemenade, van H.P.; Obernberger, G.

2005-01-01

The particulate emissions of solid fuel fired furnaces typically exhibit a bimodal distribution: a small peak in the range of 0.1 mm and a larger one above 10 mm. The particles with sizes above 10 mm are formed by a mechanical process like disintegration of the fuel after combustion, or erosion,

Atmospheric Fluidized Bed Combustion testing of North Dakota lignite

Energy Technology Data Exchange (ETDEWEB)

Goblirsch, G; Vander Molen, R H; Wilson, K; Hajicek, D

1980-05-01

The sulfur retention by the inherent alkali, and added limestone sorbent, perform about the same and are reasonably predictable within a range of about +-10% retention by application of alkali to sulfur ratio. Temperature has a substantial effect on the retention of sulfur by the inherent alkali or limestone. The temperature effect is not yet fully understood but it appears to be different for different coals and operational conditions. The emission of SO/sub 2/ from the fluid bed burning the Beulah lignite sample used for these tests can be controlled to meet or better the current emission standards. The injection of limestone to an alkali-to-sulfur molar ratio of 1.5 to 1, should lower the SO/sub 2/ emissions below the current requirement of 0.6 lb SO/sub 2//10/sup 6/ Btu to 0.4 lb SO/sub 2//10/sup 6/ Btu, a safe 33% below the standard. Agglomeration of bed material, and consequent loss of fluidization quality can be a problem when burning high sodium lignite in a silica bed. There appears, however, to be several ways of controlling the problem including the injection of calcium compounds, and careful control of operating conditions. The heat transfer coefficients measured in the CPC and GFETC tests are comparable to data obtained by other researchers, and agree reasonably well with empirical conditions. The NO/sub x/ emissions measured in all of the tests on Beulah lignite are below the current New Source Performance Standard of 0.5 lb NO/sub 2//10/sup 6/ Btu input. Combustion efficiencies for the Beulah lignite are generally quite high when ash recycle is being used. Efficiencies in the range of 98% to 99%+ have been measured in all tests using this fuel.

FY 1993-1999 report on all the results of the development of high performance industrial furnace; Koseino kogyoro no kaihatsu sogo seika hokokusho (1993 - 1999 nendo)

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Since an phenomenon was found out that NOx emission, which was thought to be increased, will be decreased by burning the high temperature preheated air jetting it at high speed (high temperature air combustion) in industrial furnace, there appeared a possibility of technical breakthrough for achieving the heightening of energy utilization efficiency and NOx reduction by exhaust heat recovery at the same time. This project aims at conducting full-scale experiments based on the basement technology including the theoretical elucidation of the combustion mechanism and high temperature air combustion by using various experimental facilities. Further, making full use of the most up-to-date analysis methods and constructing general-purpose database, the development is also aimed at of high performance industrial furnaces such as various heating furnace, heat treat furnace and melting furnace, with the assumption of prompt commercialization of the results of the development. As a result, targets were achieved such as energy saving of 30% or more, downsizing of 20% and a remarkable NOx reduction. Core technologies of this project are in-system limit heat recovery technology, high temperature air combustion technology, temperature field control technology (furnace temperature leveling technology) and high exergy heat transfer technology (furnace temperature heightening technology). (NEDO)

Radiative heat transfer in coal-fired furnaces and oxycoal retrofit considerations

Energy Technology Data Exchange (ETDEWEB)

Erfurth, Jens

2012-07-01

Oxycoal combustion is the combustion of coal using a mixture of oxygen and cooled recycled flue gas in place of air. In the last years it has gained interest as a means of CO{sub 2} capture from stationary point sources. In particular, under emission mitigation regimes the retrofit of existing coal-fired power plants may help avoid ''stranded assets'' through lower emissions and thus costs if certain technical criteria can be met. Among these is the need to keep total heat transfer in the boiler constant while not raising the furnace exit temperature. The altered gas composition in oxycoal combustion leads to changes in both convective and radiative heat transfer, of which the latter, while of overwhelming importance in the furnace, poses a particular challenge to modellers. This work is thus primarily concerned with the simulation of radiative heat transfer. After a short introduction to oxycoal combustion, a general discussion of Computational Fluid Dynamics (CFD) models for coal combustion is given. Emphasis is placed on the physics of molecular gas band radiation, respective modelling approaches and their application within a CFD context. Based on this analysis, it is concluded that for the purposes of this work, a non-grey CFD implementation of the Exponential Wide Band Model is most suitable. Then the results of CFD simulations of the furnace of a state-of-the-art coal-fired USC boiler with a thermal power of 1,210 MW are presented, which were carried out using the commercial software FLUENT {sup registered} 6.3, combined with some User-Defined Functions. In addition to air combustion, the cases studied include variations of the burner oxygen concentration and the mode of flue gas recycling (wet and dry), the two additional parameters that present themselves in oxycoal combustion to meet the retrofit criteria. The same burner geometry optimised for oxycoal combustion was used in all cases, while the overall boiler geometry designed for air

Heavy metals behaviour during mono-combustion and co-combustion of sewage sludge

Energy Technology Data Exchange (ETDEWEB)

Lopes, M. Helena; Abelha, Pedro; Olieveira, J.F. Santos; Gulyurtlu, Ibrahim; Cabrita, Isabel [INETI-DEECA, Lisboa (Portugal)

2005-03-01

This paper presents the study of the combustion of granular dry sewage sludge performed on a pilot fluidized bed system. The results of mono-combustion of sludge and co-combustion with coal were compared with those of coal combustion for ash partitioning, the formation of gaseous pollutants and heavy metals behaviour. It was found that the mineral matter of sludge was essentially retained as bottom ashes. The production of fines ashes was small during the mono-combustion due to the tendency of coal to produce fine ashes which also contained unburned char. The degree of heavy metal volatilization was found to be slightly higher during co-combustion than in mono-combustion; however, most of them were retained in ashes and their emissions were found to be below the regulated levels. Hg was completely volatilized; however, during combustion trials involving coal it was captured by cyclone ashes at temperatures below 300 deg C. During sludge mono-combustion the retention of Hg in cyclone ashes containing low LOI was not enough to decrease emissions below the regulated levels; hence, it is necessary to install dedicated flue gas treatment for Hg removal. The leachability and ecotoxicity of sludge and ashes was compared with the new regulatory limits for landfill disposal in the EU. It was found that the release of organic matter and heavy metals found in the sludge was low from granular bed ashes; hence, except for sulphate release, bed ashes were converted into inert and non-ecotoxic materials. Ashes from test with limestone and cyclone ashes seemed to be more problematic because of pH effects and contamination with steel corrosion products. The recovery and reutilization of sludge bed ashes could, therefore, be possible, as long as the release of sulphate do not interfere with the process.

Impact of burning oil as auxiliary fuel in kraft recovery furnaces upon SO2 emissions

International Nuclear Information System (INIS)

Someshwar, A.V.; Caron, A.L.; Pinkerton, J.E.

1990-01-01

The relationship between burning medium sulfur oil as auxiliary fuel in kraft recovery furnaces and SO 2 emissions was examined. Analysis of long-term CEMS SO 2 data from four furnaces shows no increase in SO 2 emissions as a result of oil burning. The results of field tests conducted at four furnaces while co-firing oil with liquor (up to 34% of total heat input) show that (1) average SO 2 emissions during the oil firing period either decreased or remained unchanged; (2) the overall sulfur retention within the furnace remained consistently high (more than 90%) with increasing levels of oil burning; (3) apportioning stack SO 2 emissions between those derived from oil and black liquor was infeasible. The results indicate that the same alkali fume generation processes that lead to the efficient capture of SO 2 resulting from black liquor combustion may be responsible for the capture of SO 2 resulting from sulfur-containing oil combustion

Use of nitrogen stable isotope analysis to understand char nitrogen evolution during the fluidized-bed co-combustion of coal and sewage sludge

Energy Technology Data Exchange (ETDEWEB)

Ana Arenillas; Roberto Garcia; Chenggong Sun; Colin E. Snape; Angel H. Moreno; Fernando Rubiera; Jose J. Pis [University of Nottingham, Nottingham (United Kingdom). Nottingham Fuel and Energy Centre, School of Chemical, Environmental and Mining Engineering

2005-04-01

NOx emissions from sewage sludge combustion are a concern, because of the usually high nitrogen content of this fuel. The interactions during co-combustion in a fluidized-bed reactor of sewage sludge and a bituminous coal were evaluated, in relation to the nitrogen evolution during the combustion process. The nitrogen stable isotope measurements provide novel results regarding the tracing of nitrogen during combustion. Our preliminary results show that the co-combustion chars retain more nitrogen than expected, with the additional nitrogen being mainly derived from the sludge. Additional measurements are planned on the resultant co-combustion gases, to aid source apportionment of the NOx arising from coal/sewage interactions. 14 refs., 3 figs., 2 tabs.

Effects of Temperature and Residence Time on the Emissions of PIC and Fine Particles during Fixed Bed Combustion of Conifer Stemwood Pellets

Energy Technology Data Exchange (ETDEWEB)

Boman, Christoffer; Lindmark, Fredrik; Oehman, Marcus; Nordin, Anders [Umeaa Univ. (Sweden). Energy Technology and Thermal Process Chemistry; Pettersson, Esbjoern [Energy Technology Centre, Piteaa (Sweden); Westerholm, Roger [Stockholm Univ., Arrhenius Laboratory (Sweden). Dept. of Analytical Chemistry

2006-07-15

The use of wood fuel Pellets has proved to be well suited for the small-scale market enabling controlled and efficient combustion with low emission of products of incomplete combustion (PIC). Still a potential for further emission reduction exists and a thorough understanding of the influence of combustion conditions on the emission characteristics of air pollutants like PAH and particulate matter (PM) is important. The objective was to determine the effects of temperature and residence time on the emission performance and characteristics with focus on hydrocarbons and PM during combustion of conifer stemwood Pellets in a laboratory fixed bed reactor (<5 kW). Temperature and residence time after the bed section were varied according to statistical experimental designs (650-970 deg C and 0.5-3.5 s) with the emission responses; CO, organic gaseous carbon, NO, 20 VOC compounds, 43 PAH compounds, PM{sub tot}, fine particle mass/count median diameter (MMD and CMD) and number concentration. Temperature was negatively correlated with the emissions of all studied PIC with limited effects of residence time. The PM{sub tot} emissions of 15-20 mg/MJ was in all cases dominated by fine (<1 {mu}m) particles of K, Na, S, Cl, C, O and Zn. Increased residence time resulted in increased fine particle sizes (i.e. MMD and CMD) and decreased number concentrations. The importance of high temperature (>850 deg C) in the bed zone with intensive, air rich and well mixed isothermal conditions for 0.5-1.0 s in the post combustion zone was illustrated for wood Pellets combustion with almost a total depletion of all studied PIC. The results emphasize the need for further verification studies and technology development work.

Glass Furnace Project, October 1982-March 1983

International Nuclear Information System (INIS)

Armstrong, K.M.; Klingler, L.M.

1983-01-01

In the Glass Furnace Project currently under way at Mound, a treatment technology for low-level radioactive waste is being evaluated that will combine volume reduction and immobilization in one step. Initial work focused on demonstrating the ability of the furnace to efficiently incinerate nonradioactive, simulated power-plant waste and on determining the adequacy of immobilization in a soda-lime silica matrix. Further evaluation of the system will involve a demonstration of the combustion and containment of radioactive waste. In preparation for this next phase of the program, preliminary investigation and design work were conducted during the past six months. 5 figures, 1 table

Dilute oxygen combustion. Phase I report

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-10-01

A novel burner, in which fuel (natural gas) and oxidant (oxygen or air) are separately injected into a furnace, shows promise for achieving very low nitrogen oxide(s) (NO{sub x}) emissions for commercial furnace applications. The dilute oxygen combustion (DOC) burner achieves very low NO{sub x} through in-furnace dilution of the oxidant stream prior to combustion, resulting in low flame temperatures, thus inhibiting thermal NO{sub x} production. The results of a fundamental and applied research effort on the development of the DOC burner are presented. In addition, the results of a market survey detailing the potential commercial impact of the DOC system are disclosed. The fundamental aspects of the burner development project involved examining the flame characteristics of a natural gas turbulent jet in a high-temperature ({approximately}1366 K) oxidant (7-27% O{sub 2} vol. wet). Specifically, the mass entrainment rate, the flame lift-off height, the velocity field and major species field of the jet were evaluated as a function of surrounding-gas temperature and composition. The measured entrainment rate of the fuel jet decreased with increasing oxygen content in the surrounding high-temperature oxidant, and was well represented by the d{sup +} scaling correlation found in the literature. The measured flame lift-off height decreased with increasing oxygen content and increasing temperature of the surrounding gas. An increase in surrounding-gas oxygen content and/or temperature inhibited the velocity decay within the jet periphery as a function of axial distance as compared to isothermal turbulent jets. However, the velocity measurements were only broadly represented by the d{sup +} scaling correlation. Several DOC burner configurations were tested in a laboratory-scale furnace at a nominal firing rate of 185 kW ({approximately}0.63 MMBtu/h). The flue gas composition was recorded as a function of furnace nitrogen content, furnace temperature, burner geometric

Experimental investigation and mathematical modelling of wood combustion in a moving grate boiler

International Nuclear Information System (INIS)

Zhang, Xiaohui; Chen, Qun; Sharifi, Vida; Swithenbank, Jim; Bradford, Richard

2010-01-01

The use of biomass to generate energy offers significant environmental advantages for the reduction in emissions of greenhouse gases. The main objective of this study was to investigate the performance of a small scale biomass heating plant: i.e. combustion characteristics and emissions. An extensive series of experimental tests was carried out at a small scale residential biomass heating plant i.e. wood chip fired boiler. The concentrations of CO, NO x , particulate matter in the flue gas were measured. In addition, mathematical modelling work using FLIC and FLUENT codes was carried out in order to simulate the overall performance of the wood fired heating system. Results showed that pollutant emissions from the boiler were within the relative emission limits. Mass concentration of CO emission was 550-1600 mg/m 3 (10% O 2 ). NO x concentration in the flue gas from the wood chips combustion varied slightly between 28 and 60 ppmv. Mass concentration of PM 10 in the flue gas was 205 mg/m 3 (10% O 2 ) The modelling results showed that most of the fuel was burnt inside the furnace and little CO was released from the system due to the high flue gas temperature in the furnace. The injection of the secondary air provided adequate mixing and favourable combustion conditions in the over-bed chamber in the wood chips fired boiler. This study has shown that the use of wood heating system result in much lower CO 2 emissions than from a fossil fuel e.g. coal fired heating system. (author)

High Temperature Oxidation of Steel in an Oxygen-enriched Low NOX Furnace Environment

Energy Technology Data Exchange (ETDEWEB)

Poirier, D.; Grandmaison, E.W. [Department of Chemical Engineering, Queen' s University, Kingston, ON K7L 3N6 (Canada); Matovic, M.D. [Department of Mechanical and Materials Engineering, Queen' s University, Kingston, ON K7L 3N6 (Canada); Barnes, K.R. [KB Technical Services, Inc (formerly) Stelco Inc, Research Manager, Stelco Inc., P.O. Box 2030, Hamilton, ON L8N 3T1 (Canada); Nelson, B.D. [Department of Chemical Engineering, Senior Researcher, Dofasco Inc., P.O. Box 2460, Hamilton, ON L8N 3J5 (Canada)

2006-09-15

Steel scaling tests have been performed in a research furnace utilizing an oxygen-enriched, low NOX, burner. This work was performed in conjunction with a study of the combustion characteristics for the Canadian Gas Research Institute (CGRI) low NOX burner. The furnace (a facility of the Centre for Advanced Gas Combustion Technology (CAGCT)) was fired with the burner mounted in a sidewall configuration similar to the geometry encountered in steel reheat furnaces. Scale habit, intactness, adhesion and oxidation rates were examined for five grades of steel over a range of stack oxygen concentrations ({approx}0.8% - {approx}4.3%) and oxygen enrichment levels (0-90%) at 1100C. Steel grade had the largest effect on scaling properties examined in this work. Within the tests for each grade, stack oxygen concentration had the largest effect on the scaling properties while oxygen enrichment level had only a small effect.

Incineration as a treatment option for shredder light fractions (SLF) by a stationary fluidised bed combustion; Untersuchungen zur Verbrennung von Shredderleichtfraktionen in einer stationaeren Wirbelschicht

Energy Technology Data Exchange (ETDEWEB)

Hofmann, Gaston

2011-07-15

In this paper the suitability of the stationary fluidised bed combustion as a treatment option for shredder light fractions (SLF) is discussed. This SLF, SLF coarse grain and SLF generated in a further mechanical treatment were burned. The results show a strong change in grain size distribution of the bed material during the combustion the SLF and SLF-coarse fractions. The formation of agglomerates significantly impaired the fluidization. The main reason for this effect is the high content of alkali and alkaline earth metals in the SLF. During the incineration of SLF generated by further mechanical treatment the change in grain size distribution declines much more slowly. This results from the separation of hard plastics with higher calcium contents during further mechanical processing. The tests also showed a complete burnout and a significant enrichment of metals in the solid combustion residues (fabric filter ash bed ash, cyclone ash). These residues represent a recycling concentrate, which needs to be open in the future. (orig.)

Oxy-fuel combustion with integrated pollution control

Science.gov (United States)

Patrick, Brian R [Chicago, IL; Ochs, Thomas Lilburn [Albany, OR; Summers, Cathy Ann [Albany, OR; Oryshchyn, Danylo B [Philomath, OR; Turner, Paul Chandler [Independence, OR

2012-01-03

An oxygen fueled integrated pollutant removal and combustion system includes a combustion system and an integrated pollutant removal system. The combustion system includes a furnace having at least one burner that is configured to substantially prevent the introduction of air. An oxygen supply supplies oxygen at a predetermine purity greater than 21 percent and a carbon based fuel supply supplies a carbon based fuel. Oxygen and fuel are fed into the furnace in controlled proportion to each other and combustion is controlled to produce a flame temperature in excess of 3000 degrees F. and a flue gas stream containing CO2 and other gases. The flue gas stream is substantially void of non-fuel borne nitrogen containing combustion produced gaseous compounds. The integrated pollutant removal system includes at least one direct contact heat exchanger for bringing the flue gas into intimated contact with a cooling liquid to produce a pollutant-laden liquid stream and a stripped flue gas stream and at least one compressor for receiving and compressing the stripped flue gas stream.

Characterization of calcium carbonate sorbent particle in furnace environment

Energy Technology Data Exchange (ETDEWEB)

Lee, Kang Soo [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of); Jung, Jae Hee [Environment Sensor System Research Center, KIST 39-1 Hawolgok-dong, Seongbuk-gu, Seoul, 136-791 (Korea, Republic of); Keel, Sang In; Yun, Jin Han; Min, Tai Jin [Environmental Systems Research Division, KIMM 104 Sinseongno, Yuseong-gu, Daejeon, 305-343 (Korea, Republic of); Kim, Sang Soo, E-mail: sskim@kaist.ac.kr [Aerosol and Particle Technology Laboratory, Department of Mechanical Engineering, KAIST 291 Daehak-ro, Yuseong-gu, Daejeon, 305-701 (Korea, Republic of)

2012-07-01

The oxy-fuel combustion system is a promising technology to control CO{sub 2} and NO{sub X} emissions. Furthermore, sulfation reaction mechanism under CO{sub 2}-rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO{sub 3}) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO{sub 3}, which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO{sub 3} sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO{sub 2} atmosphere due to the higher CO{sub 2} partial pressure. Instead, the sintering effect was dominant in the CO{sub 2} atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain-subgrain structure model in both the air and CO{sub 2} atmospheres.

Characterization of calcium carbonate sorbent particle in furnace environment

International Nuclear Information System (INIS)

Lee, Kang Soo; Jung, Jae Hee; Keel, Sang In; Yun, Jin Han; Min, Tai Jin; Kim, Sang Soo

2012-01-01

The oxy-fuel combustion system is a promising technology to control CO 2 and NO X emissions. Furthermore, sulfation reaction mechanism under CO 2 -rich atmospheric condition in a furnace may lead to in-furnace desulfurization. In the present study, we evaluated characteristics of calcium carbonate (CaCO 3 ) sorbent particles under different atmospheric conditions. To examine the physical/chemical characteristics of CaCO 3 , which is used as a sorbent particle for in-furnace desulfurization in the oxy-fuel combustion system, they were injected into high temperature drop tube furnace (DTF). Experiments were conducted at varying temperatures, residence times, and atmospheric conditions in a reactor. To evaluate the aerosolizing characteristics of the CaCO 3 sorbent particle, changes in the size distribution and total particle concentration between the DTF inlet and outlet were measured. Structural changes (e.g., porosity, grain size, and morphology) of the calcined sorbent particles were estimated by BET/BJH, XRD, and SEM analyses. It was shown that sorbent particles rapidly calcined and sintered in the air atmosphere, whereas calcination was delayed in the CO 2 atmosphere due to the higher CO 2 partial pressure. Instead, the sintering effect was dominant in the CO 2 atmosphere early in the reaction. Based on the SEM images, it was shown that the reactions of sorbent particles could be explained as a grain–subgrain structure model in both the air and CO 2 atmospheres.

Dilute Oxygen Combustion Phase I Final Report

Energy Technology Data Exchange (ETDEWEB)

Ryan, H.M.; Riley, M.F.; Kobayashi, H.

1997-10-31

A novel burner, in which fuel (natural gas) and oxidant (oxygen or air) are separately injected into a furnace, shows promise for achieving very low nitrogen oxide(s) (NOx) emissions for commercial furnace applications. The dilute oxygen combustion (DOC) burner achieves very low NOx through in-furnace dilution of the oxidant stream prior to combustion, resulting in low flame temperatures, thus inhibiting thermal NOx production. The results of a fundamental and applied research effort on the development of the DOC burner are presented. In addition, the results of a market survey detailing the potential commercial impact of the DOC system are disclosed. The fundamental aspects of the burner development project involved examining the flame characteristics of a natural gas turbulent jet in a high-temperature (~1366 K) oxidant (7-27% O2 vol. wet). Specifically, the mass entrainment rate, the flame lift-off height, the velocity field and major species field of the jet were evaluated as a function of surrounding-gas temperature and composition. The measured entrainment rate of the fuel jet decreased with increasing oxygen content in the surrounding high-temperature oxidant, and was well represented by the d+ scaling correlation found in the literature. The measured flame lift-off height decreased with increasing oxygen content and increasing temperature of the surrounding gas. An increase in surrounding-gas oxygen content and/or temperature inhibited the velocity decay within the jet periphery as a function of axial distance as compared to isothermal turbulent jets. However, the velocity measurements were only broadly represented by the d+ scaling correlation. Several DOC burner configurations were tested in a laboratory-scale furnace at a nominal firing rate of 185 kW (~0.63 MMBtu/h). The flue gas composition was recorded as a function of furnace nitrogen content, furnace temperature, burner geometric arrangement, firing rate, and fuel injection velocity. NOx emissions

Combustion behaviour of pulverised wood - Numerical and experimental studies

Energy Technology Data Exchange (ETDEWEB)

Lixin Tao [TPS Termiska Processer AB, Nykoeping (Sweden)

2002-05-01

This report presents the experimental results achieved in an on-going project financed by STEM (Energimyndigheten) within the research program 'Gasification and combustion of solid fuels', during the first phase of the project (2001-03-05 to 2002-03-05). The project is a collaboration project between LTH and TPS on combined numerical modelling/experimental investigation on combustion of pulverised wood. Particularly TPS carry out the experimental investigation in a laboratory vertical furnace. During the project, the experimental rig has been developed. The experimental furnace has an inner diameter of 0.25 m and a height of 4 m. A pulverised wood flame is established using an axial burner that is installed on the top of the furnace. Experimental study on a selected pulverised wood with determined size distribution and anisotropy character has been carried out in this furnace. During the experiment, the wall temperatures of the furnace were continuously measured using 8 thermocouples of type K that are installed on the wall with a spacing about 0.5 m. The gas temperatures in the furnace were monitored using 5 fixed suction pyrometers that are placed along the centre of the furnace. At the bottom of the furnace, a fixed gas-sampling probe was installed. The flue gas concentrations were continuously monitored with on-line gas analysers. The extent of combustion was measured through the analysis of sampled gaseous products and condensable solid products. A movable liquid quench probe was used to carry out the gas and solid sampling through a number of sampling holes that are opened along the furnace wall. The quench liquor used is an alkaline water solution containing a small amount of a detergent to dissolve HCN and tar. The quench liquor and solid samples were separated and collected in a knockout pot. The gas was filtered and passed through two bubblers with acidic solution to collect NH{sub 3}. The gas concentrations were then analysed with on-line gas

Performance Analysis of Solar Assisted Fluidized Bed Dryer Integrated Biomass Furnace with and without Heat Pump for Drying of Paddy

Directory of Open Access Journals (Sweden)

M. Yahya

2016-01-01

Full Text Available The performances of a solar assisted fluidized bed dryer integrated biomass furnace (SA-FBDIBF and a solar assisted heat pump fluidized bed dryer integrated biomass furnace (SAHP-FBDIBF for drying of paddy have been evaluated, and also drying kinetics of paddy were determined. The SA-FBDIBF and the SAHP-FBDIBF were used to dry paddy from 11 kg with moisture content of 32.85% db to moisture content of 16.29% db (14% wb under an air mass flow rate of 0.1037 kg/s within 29.73 minutes and 22.95 minutes, with average temperatures and relative humidities of 80.3°C and 80.9°C and 12.28% and 8.14%, respectively. The average drying rate, specific energy consumption, and specific moisture extraction rate were 0.043 kg/minute and 0.050 kg/minute, 5.454 kWh/kg and 4.763 kWh/kg, and 0.204 kg/kWh and 0.241 kg/kWh for SA-FBDIBF and SAHP-FBDIBF, respectively. In SA-FBDIBF and SAHP-FBDIBF, the dryer thermal efficiencies were average values of 12.28% and 15.44%; in addition, the pickup efficiencies were 33.55% and 43.84% on average, whereas the average solar and biomass fractions were 10.9% and 10.6% and 36.6% and 30.4% for SA-FBDIBF and SAHP-FBDIBF, respectively. The drying of paddy occurred in the falling rate period. The experimental dimensionless moisture content data were fitted to three mathematical models. Page’s model was found best to describe the drying behaviour of paddy.

Investigation of heat transfer in bed and freeboard of fluidized bed combustors

International Nuclear Information System (INIS)

Mitor, V.V.; Matsnev, V.V.; Sorokin, A.P.

1986-01-01

Experimental results for heat transfer between immersed bundles of bare tubes and fluidized beds are reported. The experimental results are obtained on industrial boilers with a bed area from 2,5 to 4 m/sup 2/ under conditions of long term operation. The bed temperature range has been 1073 0 K-1233 0 K, gas velocity between 1,8-4,5 m/s, mean particle size from 1,5 mm to 6,0 mm, freeboard furnace height of 2,3 and 5 m. The obtained data are compared with experimental results from literature

Dioxines, furans and other pollutants emissions bond to the combustion of natural and additive woods; Facteurs d'emission. Emissions de dioxines, de furanes et d'autres polluants liees a la combustion de bois naturels et adjuvantes

Energy Technology Data Exchange (ETDEWEB)

Collet, S

2000-02-15

This report deals especially on the dioxines and furans bond to the combustion of wood in industrial furnaces and domestic furnaces. It aims to define the environmental strategy which would allow the combustion of wood residues to produce energy. The first part recalls general aspects concerning the wood. The six other parts presents the wood resources and wastes, the additive used, the combustion and the different factors of combustion and finally the pollutants emissions. (A.L.B.)

Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

Energy Technology Data Exchange (ETDEWEB)

Wei-Ping Pan; Yan Cao; John Smith

2008-05-31

On February 14, 2002, President Bush announced the Clear Skies Initiative, a legislative proposal to control the emissions of nitrogen oxides (NO{sub x}), sulfur dioxide (SO{sub 2}), and mercury from power plants. In response to this initiative, the National Energy Technology Laboratory organized a Combustion Technology University Alliance and hosted a Solid Fuel Combustion Technology Alliance Workshop. The workshop identified multi-pollutant control; improved sorbents and catalysts; mercury monitoring and capture; and improved understanding of the underlying reaction chemistry occurring during combustion as the most pressing research needs related to controlling environmental emissions from fossil-fueled power plants. The Environmental Control Technology Laboratory will help meet these challenges and offer solutions for problems associated with emissions from fossil-fueled power plants. The goal of this project was to develop the capability and technology database needed to support municipal, regional, and national electric power generating facilities to improve the efficiency of operation and solve operational and environmental problems. In order to effectively provide the scientific data and the methodologies required to address these issues, the project included the following aspects: (1) Establishing an Environmental Control Technology Laboratory using a laboratory-scale, simulated fluidized-bed combustion (FBC) system; (2) Designing, constructing, and operating a bench-scale (0.6 MW{sub th}), circulating fluidized-bed combustion (CFBC) system as the main component of the Environmental Control Technology Laboratory; (3) Developing a combustion technology for co-firing municipal solid waste (MSW), agricultural waste, and refuse-derived fuel (RDF) with high sulfur coals; (4) Developing a control strategy for gaseous emissions, including NO{sub x}, SO{sub 2}, organic compounds, and heavy metals; and (5) Developing new mercury capturing sorbents and new

Modelling of Effects of Operating Conditions and Coal Reactivity on Temperature of Burning Particles in Fluidized Bed Combustion

Czech Academy of Sciences Publication Activity Database

Svoboda, Karel; Hartman, Miloslav; Pohořelý, Michael; Trnka, Otakar

2004-01-01

Roč. 1, č. 2 (2004), s. 261-274 ISSN 1211-1910 R&D Projects: GA AV ČR IAA4072201; GA AV ČR IAA4072001 Institutional research plan: CEZ:AV0Z4072921 Keywords : fluidized bed combustion * char temperature * modelling Subject RIV: DI - Air Pollution ; Quality

Enrichment of thallium in fly ashes in a Spanish circulating fluidized-bed combustion plant

OpenAIRE

López Antón, María Antonia; Spears, D. Alan; Díaz Somoano, Mercedes; Díaz, Luis; Martínez Tarazona, María Rosa

2015-01-01

This work evaluates the behavior of thallium in a 50 MW industrial circulating fluidized-bed combustion plant (CFBC), focusing on the distribution of this element among the bottom and fly ashes separated by the solid retention devices in the plant. The results show that thallium species are mainly retained in the solid by-products and are not emitted to air with flue gases in significant amounts, proving that this technology is a more effective means of preventing thallium emissions than pulv...

The application of zonal trademark combustion monitoring and tuning system to coal boilers for efficiency improvement and emissions reduction

Energy Technology Data Exchange (ETDEWEB)

Xu, Guang; Zhou, Wei; Widmer, Neil C.; Moyeda, David K. [GE Energy, Irvine, CA (United States)

2013-07-01

Coal-fired boilers equipped with Low NO{sub x} Burner (LNB) and Overfire Air (OFA) are challenged with maintaining good combustion conditions. In many cases, the significant increases in carbon monoxide (CO) and unburned carbon levels can be attributed to local poor combustion conditions as a result of poorly controlled fuel-air distribution within the furnace. The Zonal trademark combustion monitoring and tuning system developed by GE is available to detect and correct the furnace air-fuel distribution imbalance. The system monitors the boiler excess oxygen (O{sub 2}) and combustible gases, primarily carbon monoxide (CO), by using spatially distributed multipoint sensors located in the boiler's high temperature upper convective backpass region. At these locations, the furnace flow is still significantly stratified allowing tracing of poor combustion zones to specific burners and OFA ports. Using a model-based tuning system, operators can rapidly respond to poor combustion conditions by redistributing airflows to select burners and OFA ports. By improving combustion at every point within the furnace, the boiler can operate at reduced excess O{sub 2} and reduced furnace exit gas temperature (FEGT) while also reducing localized hot spots, corrosive gas conditions, slag formation, and carbon-in-ash. Benefits include improving efficiency, reducing NO{sub X} emissions, increasing output and maximizing availability. This chapter presents the results from implementing the Zonal combustion monitoring and tuning system on a 460 MW tangential-fired coal boiler in the Western United States.

Development of second-generation pressurized fluidized bed combustion process

Energy Technology Data Exchange (ETDEWEB)

Wolowodiuk, W.; Robertson, A. [Foster Wheeler Development Corp., Livingston, NJ (United States); Bonk, D. [Dept. of Energy, Morgantown, WV (United States)

1995-12-01

Under the sponsorship of the United States Department of Energy, Foster Wheeler Development Corporation, and its team members, Westinghouse, Gilbert/Commonwealth, and the Institute of Gas Technology are developing second-generation pressurized fluidized bed combustion technology capable of achieving net plant efficiency in excess of 45 percent based on the higher heating value of the coal. A three-phase program entails design and costing of a 500 MWe power plant and identification of developments needed to commercialize this technology (Phase 1), testing of individual components (Phase 2), and finally testing these components in an integrated mode (Phase 3). This paper briefly describes the results of the first two phases as well as the progress on the third phase. Since other projects which use the same technology are in construction or in negotiation stages-namely, the Power System Development Facility and the Four Rivers Energy Modernization Projects-brief descriptions of these are also included.

Fluidized bed combustion bottom ash: A better and alternative geo-material resource for construction.

Science.gov (United States)

Mandal, A K; Paramkusam, Bala Ramudu; Sinha, O P

2018-04-01

Though the majority of research on fly ash has proved its worth as a construction material, the utility of bottom ash is yet questionable due to its generation during the pulverized combustion process. The bottom ash produced during the fluidized bed combustion (FBC) process is attracting more attention due to the novelty of coal combustion technology. But, to establish its suitability as construction material, it is necessary to characterize it thoroughly with respect to the geotechnical as well as mineralogical points of view. For fulfilling these objectives, the present study mainly aims at characterizing the FBC bottom ash and its comparison with pulverized coal combustion (PCC) bottom ash, collected from the same origin of coal. Suitability of FBC bottom ash as a dike filter material in contrast to PCC bottom ash in replacing traditional filter material such as sand was also studied. The suitability criteria for utilization of both bottom ash and river sand as filter material on pond ash as a base material were evaluated, and both river sand and FBC bottom ash were found to be satisfactory. The study shows that FBC bottom ash is a better geo-material than PCC bottom ash, and it could be highly recommended as an alternative suitable filter material for constructing ash dikes in place of conventional sand.

Biomass fueled fluidized bed combustion: atmospheric emissions, emission control devices and environmental regulations

International Nuclear Information System (INIS)

Grass, S.W.; Jenkins, B.M.

1994-01-01

Fluidized bed combustors have become the technological choice for power generation from biomass fuels in California. Atmospheric emission data obtained during compliance tests are compared for five operating 18 to 32 MW fluidized bed combustion power plants. The discussion focuses on the impact of fuel properties and boiler design criteria on the emission of pollutants, the efficiency of pollution control devices, and regulations affecting atmospheric emissions. Stack NO x emission factors are shown not to vary substantially among the five plants which burn fuels with nitrogen concentrations between 0.3 and 1.1% dry weight. All facilities use at least one particular control device, but not all use limestone injection or other control techniques for sulfur and chlorine. The lack of control for chlorine suggests the potential for emission of toxic species due to favorable temperature conditions existing in the particulate control devices, particularly when burning fuels containing high concentrations of chlorine. (Author)

Electron microscopy and phase analysis of fly ash from pressurized fluidized bed combustion

International Nuclear Information System (INIS)

Maenami, Hiroki; Isu, Norifumi; Ishida, Emile H.; Mitsuda, Takeshi

2004-01-01

The characterization of the typical fly ashes from pressurized fluidized bed combustion system (PFBC) in Japan and Europe was carried out by electron microscopy and phase analysis using energy-dispersive X-ray spectroscopy (EDX). The purity of limestone as in-bed sulfur removal sorbent influences the desulfurization reaction. The high-purity limestone yielded both hydroxyl ellestadite and anhydrite in Japanese PFBC ashes, while dolomite-rich limestone yielded anhydrite in European PFBC ashes. When the high-purity limestone was used, hydroxyl ellestadite particles were observed as the independent particles or the rim around limestone particles. The Al 2 O 3 content in the glassy phase was inversely proportional to the CaO content in the glassy phase, suggesting that the glassy phases were formed from metakaoline and calcite as end members. Since hydroxyl ellestadite, glassy phase and metakaoline are reactive under hydrothermal conditions, PFBC ashes are expected to be used as raw materials for autoclaved products

Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

Institute of Scientific and Technical Information of China (English)

(I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

2007-01-01

In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

Development of a NO/x/-free combustion system

Science.gov (United States)

Sadakata, M.; Furusawa, T.; Kunii, D.; Imagawa, M.; Nawada, M.

1980-04-01

The development of a NO(x)-free combustion-heating system realizing both pollution control and energy savings is described. An experiment was carried out by using a small model plant. The system consists of a combustion furnace and a new-type multifunctional heat exchanger. The heat exchanger is a rotary continuous type designed for soot collection and for catalytic combustion of CO and H2 as well as for preheating combustion air.

SO3 Formation and the Effect of Fly Ash in a Bubbling Fluidised Bed under Oxy-Fuel Combustion Conditions.

Czech Academy of Sciences Publication Activity Database

Sarbassov, Y.; Duan, L.; Jeremiáš, Michal; Manovic, V.; Anthony, E.J.

2017-01-01

Roč. 167, DEC 1 (2017), s. 314-321 ISSN 0378-3820 Institutional support: RVO:67985858 Keywords : SO3 formation * oxy-fuel combustion * fluidised bed Subject RIV: JE - Non-nuclear Energetics, Energy Consumption ; Use OBOR OECD: Energy and fuels Impact factor: 3.752, year: 2016

Preparation and co-combustion of whole plants in a coal dust furnace; Aufbereitung und Mitverbrennung von Ganzpflanzen mit Steinkohle in einer Staubfeuerung

Energy Technology Data Exchange (ETDEWEB)

Siegle, V; Spliethoff, H; Hein, K R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

1997-12-31

Co-combustion is a favourable and simple way of utilizing biomass. Owing to the high energy density of grains, whole plants must be ground very thoroughly for use in a coal dust furnace. This can be done with low energy consumption in a hammer mill. In addition, multifuel swirl burners permit selective supply of fuel and low-NO{sub x} combustion. The fuel with the highest nitrogen content should be blown into the inner recirculation zone. (orig) [Deutsch] Die Mitverbrennung von Biomasse ist eine guenstige und schnell zu realisierende Moeglichkeit, Biomasse in grossem Umfang zu nutzen. Um Ganzpflanzen in einer Staubfeuerung mitverbrennen zu koennen, muessen diese aufgrund der hohen Energiedichte der Koerner sehr fein aufgemahlen werden. Dies ist mit einer Hammermuehle mit geringem Energieeinsatz moeglich. Durch eine geeignete Sichtung muss diese jedoch noch weiter optimiert werden. Mit Multi-Fuel-Drallbrennern ist eine stickoxidarme Verbrennung moeglich. Der Brennstoff, der den groesseren Stickstoffeintrag in die Flamme bewirkt, soltle in die innere Rezirkulationszone eingeblasen werden. (orig)

Preparation and co-combustion of whole plants in a coal dust furnace; Aufbereitung und Mitverbrennung von Ganzpflanzen mit Steinkohle in einer Staubfeuerung

Energy Technology Data Exchange (ETDEWEB)

Siegle, V.; Spliethoff, H.; Hein, K.R.G. [Stuttgart Univ. (Germany). Inst. fuer Verfahrenstechnik und Dampfkesselwesen (IVD)

1996-12-31

Co-combustion is a favourable and simple way of utilizing biomass. Owing to the high energy density of grains, whole plants must be ground very thoroughly for use in a coal dust furnace. This can be done with low energy consumption in a hammer mill. In addition, multifuel swirl burners permit selective supply of fuel and low-NO{sub x} combustion. The fuel with the highest nitrogen content should be blown into the inner recirculation zone. (orig) [Deutsch] Die Mitverbrennung von Biomasse ist eine guenstige und schnell zu realisierende Moeglichkeit, Biomasse in grossem Umfang zu nutzen. Um Ganzpflanzen in einer Staubfeuerung mitverbrennen zu koennen, muessen diese aufgrund der hohen Energiedichte der Koerner sehr fein aufgemahlen werden. Dies ist mit einer Hammermuehle mit geringem Energieeinsatz moeglich. Durch eine geeignete Sichtung muss diese jedoch noch weiter optimiert werden. Mit Multi-Fuel-Drallbrennern ist eine stickoxidarme Verbrennung moeglich. Der Brennstoff, der den groesseren Stickstoffeintrag in die Flamme bewirkt, soltle in die innere Rezirkulationszone eingeblasen werden. (orig)

Method of burning highly reactive strongly slagging coal dust in a chamber furnace

Energy Technology Data Exchange (ETDEWEB)

Protsaylo, M.Ya.; Kotler, V.R.; Lobov, G.V.; Mechev, V.P.; Proshkin, A.V.; Zhuravlev, Yu.A.

1982-01-01

In the chamber furnace in order to reduce slagging, it is proprosed that, above the coal dust burners, nozzles be installed with inclination downwards through which air is fed in a mixture with flue gases. Under the influence of this flue gas-air mixture, the coal dust flame is deviated downwards. In this case there is an increase in the length of the flame and degree of filling of the volume of the furnace with the flame. This increases the effectiveness of dust burning. The input into the furnace of fuel jointly with the air and flue gases (optimally 10-15% of the total quantity of gases formed during fuel combustion) makes it possible to reduce the temperature in the furnace and the probability of slagging of the furnace walls.

Experimental studies on pulp and paper mill sludge ash behavior in fluidized bed combustors

Energy Technology Data Exchange (ETDEWEB)

Latva-Somppi, J. [VTT Chemical Technology, Espoo (Finland). Process Technology

1998-11-01

reduced. During sludge combustion the largest ash particles, over 200 - 300 lam, were accumulated in the bed due to their size. Ash was also accumulated in the bed as micron-size particles adhered to the sand surface fanning a sintered layer. Bench-scale tests showed that this type of layer, fonmed during bark combustion, initiated bed agglomeration and resulted in defluidization without combustion at 988 deg C. Wirb pulp and paper mill sludges the layer fonnation was not connected to bed agglomeration at the studied temperatures up to 1,000 deg C. Presumably, the bark-derived K species in the layer decreased the ash viscosity and triggered bed agglomeration. Trace elements were not accumulated excessively in the bed. Ash deposits were foamed on the furnace wall above the bed. Ash and sand particles were deposited on the surface roughness probably from the down-flowing particle flux near the wall. Ash sintering densified the structure. Condensed or molten ash species were not detected in the structure. The ash viscosity was lower in the pulp mill sludge resulting in larger deposits than during paper mill sludge firing. Calculations indicate that when the ash viscosity is less than 1,000 - 3,000 Pa s, large ash and sand particles are incorporated in the deposit. (orig.) 121 refs. LIEKKI Research Programme

Effect of the Reburning Zone Stoichiometry on the Nox Concentration at the Three-Stage Combustion of Pulverized Coal

Directory of Open Access Journals (Sweden)

Chernetskaya Nelya

2016-01-01

Full Text Available Numerical study of heat and mass transfer taking into account the combustion of coal particles in the furnace at the three-stage combustion of pulverized coal was performed. Analysis of the reburning zone stoichiometry on the concentration of nitrogen oxides at the furnace outlet was made. The values of excess air in the primary and reburning combustion zones, providing for the concentration of nitrogen oxides at the furnace outlet is not more than 350 mg/m3 and unburned carbon not more than 1 % when burning coal with a high content of nitrogen were established.

Combustion modelling of a fuel oil flame; Modelisation de la combustion d`une flamme de fuel

Energy Technology Data Exchange (ETDEWEB)

Flour, I.; Mechitouan, N.

1996-10-01

The combustion modelling of a fuel oil flame has been realised in the scope of the R and D `Combustion Turbines`. This report presents the results of the 2D simulation of a fuel oil flame (n-octane), at atmospherical pressure, without swirl, realised using the Eulerian two-phase flow software Melodif. This calculation has been defined in collaboration with IFP, using experimental data from the IFRP. The hollow cone spray of liquid fuel is injected in the middle of the combustion chamber, with a co-flowing annular air. The furnace diameter is 2 meter and its length is 6,25 meter. A large recirculation zone is induced by the air flow, and leads to take into account the whole furnace, in order to avoid some problems with the limit conditions at the outlet. This calculation deals with droplets evaporation, gaseous phase combustion and radiation heat transfer. Predictions concerning gaseous axial mean velocity and mean temperature gradient in the flame, are in good agreement with measurements. However the temperature is too low in the peripheral zone of the flow. This is probably due to the fact that heat exchanges at the wall furnace are not correctly represented, because of a lack of detailed limit conditions for the walls. The mean radial velocity is not so well predicted, but this measurement is also quite difficult in a strongly longitudinal flow. The results concerning the dispersed phase will not be compared, because no measurements on the liquid fuel were available. As it has been experimentally observed, the simulation shows that the fuel oil spray quickly evaporates as it enters the combustion chamber. This result allows to propose to use an homogeneous approach (hypothesis of no-slipping between the two phases) in an Eulerian one-phase flow code, in case of a 3D simulation of liquid fuel turbine. (authors)

RBF–ARX model of an industrial furnace for drying olive pomace

International Nuclear Information System (INIS)

Casanova-Peláez, P.J.; Cruz-Peragón, F.; Palomar-Carnicero, J.M.; Dorado, R.; López-García, R.

2012-01-01

Highlights: ► We model a real furnace, fuelled with orujo, used to dry olive pomace. ► We apply a radial basic functions–auto-regression with exogenous variables (ARXs–RBFs) method. ► Root-mean-square error and r 2 are used to validate the ARX–RBF model. - Abstract: Drying operations are common in food industries. One of the main components in a drying system is the furnace. The furnace operation involves heat–mass transfer and combustion, thus it demands a complex mathematic representation. Since autoregressive methods are simple, and help to simulate rapidly a system, we model a drying furnace of olive pomace via an auto-regression with exogenous variables (ARXs) method. A neural network of radial basic functions (RBFs) defines the ARX experimental relation between the amounts of dry pomace (moisture content of 15%) used like fuel and the temperature of outlet gases. A real industrial furnace is studied to validate the proposed model, which can help to control the drying process.

SO3 Formation and the Effect of Fly Ash in a Bubbling Fluidised Bed under Oxy-Fuel Combustion Conditions.

Czech Academy of Sciences Publication Activity Database

Sarbassov, Y.; Duan, L.; Jeremiáš, Michal; Manovic, V.; Anthony, E.J.

2017-01-01

Roč. 167, DEC 1 (2017), s. 314-321 ISSN 0378-3820 Institutional support: RVO:67985858 Keywords : SO3 formation * oxy- fuel combustion * fluidised bed Subject RIV: JE - Non-nuclear Energetics, Energy Consumption ; Use OBOR OECD: Energy and fuel s Impact factor: 3.752, year: 2016

N2 O A greenhouse gas released from the combustion of coals in fluidized beds

International Nuclear Information System (INIS)

Boavida, D.; Lobo, L. S.; Gulyurtlu, I.; Cabrita, I.

1996-01-01

This paper discusses the results of the experimental work investigating the formation of N-2 O and NO during fluidized bed combustion of coals, and of chars and volatiles produced from the pyrolysis of these coals. Ammonia (N H 3 ) and hydrogen cyanide (HCN) are shown to play important roles as gas phase precursors of both NO and N 2 O. The conversion of fuel-N through N H 3 and HCN to N 2 O and NO was studied using a fluidized bed combustor in the temperature range between 973 K and 1273 K, for two different coals. The results suggest that the principal contribution to N 2 O emission Originated from volatile-N, however, char-N could also have an important role, depending upon the temperature. 1 fig., 8 tabs

Pressurized fluidized bed combustion combined cycle power plant with coal gasification: Second generation pilot plant

International Nuclear Information System (INIS)

Farina, G.L.; Bressan, L.

1991-01-01

This paper presents the technical and economical background of a research and development program of a novel power generation scheme, which is based on coal gasification, pressurized fluid bed combustion and combined cycles. The participants in this program are: Foster Wheeler (project leader), Westinghouse, IGT and the USA Dept. of Energy. The paper describes the characteristics of the plant, the research program in course of implementation, the components of the pilot plant and the first results obtained

The emissions of VOCs during co-combustion of coal with different waste materials in a fluidized bed

Energy Technology Data Exchange (ETDEWEB)

I. Gulyurtlu; P. Abelha; A. Gregorio; A. Garcia-Garcia; D. Boavida; A. Crujeira; I. Cabrita [DEECA-INETI, Lisbon (Portugal)

2004-06-01

The combustion of different fuels gives rise to the formation of small but appreciable amounts of volatile organic compounds (VOCs). They basically result from incomplete combustion and their emissions have negative repercussions on health and on the environment in general. As their measurement is difficult, costly, and very time-consuming, very little is reported on the emissions of VOCs from combustion installations. In this study, various blends of two different coals with several wastes were burned in a pilot-scale fluidized bed combustor and measurements of VOCs at several locations along the combustor height as well as just before the stack were carried out. The results demonstrate that the parameters important for the formation of VOCs are temperature, excess air levels, and the effectiveness of the mixing of air with fuel. Furthermore, it was observed that coal was the principal source of VOCs, but the combustion of volatiles from fuels such as biomass, occurring in the freeboard, was important in reducing the emissions of VOCs to almost zero. 8 refs., 6 figs., 6 tabs.

Temporal measurements and kinetics of selenium release during coal combustion and gasification in a fluidized bed

International Nuclear Information System (INIS)

Shen, Fenghua; Liu, Jing; Zhang, Zhen; Yang, Yingju

2016-01-01

Highlights: • The temporal release of Se from coal combustion and gasification was measured. • Kinetic laws for Se release from coal combustion and gasification were determined. • The influences of temperature and chemical composition of flue gas were clarified. • The interactions of Se species with mineral affect the release kinetics of Se. - Abstract: The temporal release of selenium from coal during combustion and gasification in a fluidized bed was measured in situ by an on-line analysis system of trace elements in flue gas. The on-line analysis system is based on an inductively coupled plasma optical emission spectroscopy (ICP-OES), and can measure concentrations of trace elements in flue gas quantitatively and continuously. The results of on-line analysis suggest that the concentration of selenium in flue gas during coal gasification is higher than that during coal combustion. Based on the results of on-line analysis, a second-order kinetic law r(x) = 0.94e −26.58/RT (−0.56 x 2 −0.51 x + 1.05) was determined for selenium release during coal combustion, and r(x) = 11.96e −45.03/RT (−0.53 x 2 −0.56 x + 1.09) for selenium release during coal gasification. These two kinetic laws can predict respectively the temporal release of selenium during coal combustion and gasification with an acceptable accuracy. Thermodynamic calculations were conducted to predict selenium species during coal combustion and gasification. The speciation of selenium in flue gas during coal combustion differs from that during coal gasification, indicating that selenium volatilization is different. The gaseous selenium species can react with CaO during coal combustion, but it is not likely to interact with mineral during coal gasification.

Assessment of the rice husk lean-combustion in a bubbling fluidized bed for the production of amorphous silica-rich ash

International Nuclear Information System (INIS)

Martinez, Juan Daniel; Pineda, Tatiana; Lopez, Juan Pablo; Betancur, Mariluz

2011-01-01

Rice husk lean-combustion in a bubbling and atmospheric fluidized bed reactor (FBR) of 0.3 m diameter with expansion to 0.4 m in the freeboard zone and 3 m height was investigated. Experiment design - response surface methodology (RSM) - is used to evaluate both excess air and normal fluidizing velocity influence (independent and controllable variables), in the combustion efficiency (carbon transformation), bed and freeboard temperature and silica content in the ashes. Hot gases emissions (CO 2 , CO and NO x ), crystallographic structure and morphology of the ash are also shown. A cold fluidization study is also presented. The values implemented in the equipment operation, excess air in the range of 40-125% and normal fluidization velocities (0.13-0.15 Nm/s) show that the values near the lower limit, encourage bed temperatures around 750 o C with higher carbon transformation efficiencies around 98%. However, this condition deteriorated the amorphous potential of silica present in the ash. An opposite behavior was evidenced at the upper limit of the excess air. This thermochemical process in this type of reactor shows the technical feasibility to valorize RH producing hot gases and an amorphous siliceous raw material.

Successful experience with limestone and other sorbents for combustion of biomass in fluid bed power boilers

Energy Technology Data Exchange (ETDEWEB)

Coe, D.R. [LG& E Power Systems, Inc., Irvine, CA (United States)

1993-12-31

This paper presents the theoretical and practical advantages of utilizing limestone and other sorbents during the combustion of various biomass fuels for the reduction of corrosion and erosion of boiler fireside tubing and refractory. Successful experiences using a small amount of limestone, dolomite, kaolin, or custom blends of aluminum and magnesium compounds in fluid bed boilers fired with biomass fuels will be discussed. Electric power boiler firing experience includes bubbling bed boilers as well as circulating fluid bed boilers in commercial service on biomass fuels. Forest sources of biomass fuels fired include wood chips, brush chips, sawmill waste wood, bark, and hog fuel. Agricultural sources of biomass fuels fired include grape vine prunings, bean straw, almond tree chips, walnut tree chips, and a variety of other agricultural waste fuels. Additionally, some urban sources of wood fuels have been commercially burned with the addition of limestone. Data presented includes qualitative and quantitative analyses of fuel, sorbent, and ash.

Modeling of glass fusion furnaces; Modelisation des fours de fusion de verre

Energy Technology Data Exchange (ETDEWEB)

Mechitoua, N. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches; Plard, C. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches

1997-12-31

The furnaces used for glass melting are industrial installations inside which complex and coupled physical and chemical phenomena occur. Thermal engineering plays a major role and numerical simulation is a precious tool for the analysis of the different coupling, of their interaction and of the influence of the different parameters. In order to optimize the functioning of glass furnaces and to improve the quality of the glass produced, Electricite de France (EdF) has developed a specialized version of the ESTET fluid mechanics code, called `Joule`. This paper describes the functioning principle of glass furnaces, the interactions between heat transfers and flows inside the melted glass, the interactions between heat transfers and the thermal regulation of the furnace, the interactions between heat transfers and glass quality and the heat transfer interactions between the melted glass, the furnace walls and the combustion area. (J.S.)

Fuel sparing: Control of industrial furnaces using process gas as supplemental fuel

International Nuclear Information System (INIS)

Boisvert, Patrick G.; Runstedtler, Allan

2014-01-01

Combustible gases from industrial processes can be used to spare purchased fuels such as natural gas and avoid wasteful flaring of the process gases. One of the challenges of incorporating these gases into other furnaces is their intermittent availability. In order to incorporate the gases into a continuously operating furnace, the furnace control system must be carefully designed so that the payload is not affected by the changing fuel. This paper presents a transient computational fluid dynamics (CFD) model of an industrial furnace that supplements natural gas with carbon monoxide during furnace operation. A realistic control system of the furnace is simulated as part of the CFD calculation. The time dependent changes in fuels and air injection on the furnace operation is observed. It is found that there is a trade-off between over-controlling the furnace, which results in too sensitive a response to normal flow oscillations, and under-controlling, which results in a lagged response to the fuel change. - Highlights: •Intermittently available process gases used in a continuously operating furnace. •Study shows a trade-off between over-controlling and under-controlling the furnace. •Over-controlling: response too sensitive to normal flow oscillations. •Under-controlling: lagged response to changing fuel composition. •Normal flow oscillations in furnace would not be apparent in steady-state model

Combustion behaviour of ultra clean coal obtained by chemical demineralisation

Energy Technology Data Exchange (ETDEWEB)

F. Rubiera; A. Arenillas; B. Arias; J.J. Pis; I. Suarez-Ruiz; K.M. Steel; J.W. Patrick [Instituto Nacional del Carbon, CSIC, Oviedo (Spain)

2003-10-01

The increasing environmental concern caused by the use of fossil fuels and the concomitant need for improved combustion efficiency is leading to the development of new coal cleaning and utilisation processes. However, the benefits achieved by the removal of most mineral matter from coal either by physical or chemical methods can be annulled if poor coal combustibility characteristics are attained. In this work a high volatile bituminous coal with 6% ash content was subjected to chemical demineralisation via hydrofluoric and nitric acid leaching, the ash content of the clean coal was reduced to 0.3%. The original and treated coals were devolatilised in a drop tube furnace and the structure and morphology of the resultant chars was analysed by optical and scanning electron microscopies. The reactivity characteristics of the chars were studied by isothermal combustion tests in air at different temperatures in a thermogravimetric system. Comparison of the combustion behaviour and pollutant emissions of both coals was conducted in a drop tube furnace operating at 1000{sup o}C. The results of this work indicate that the char obtained from the chemically treated coal presents very different structure, morphology and reactivity behaviour than the char from the original coal. The changes induced by the chemical treatment increased the combustion efficiency determined in the drop tube furnace, in fact higher burnout levels were obtained for the demineralised coal.

Fiscal 1997 report on the results of the research on the development of high-performance industrial furnaces. R and D of high-performance industrial furnaces, etc; 1997 nendo seika hokokusho (koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho). Koseino kogyoro nado ni kansuru kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

A R and D was conducted for the purpose of developing remarkable energy conservation/CO2 reduction technologies. In fiscal 1997, the five working groups about the following were formed to have animated discussions: the basic research, heating furnace, heat treatment furnace, melting furnace, and tubular heating furnace. The research subjects are the pursuit/deepening of the base study on flame structures in high temperature air combustion, critical heat recovery of the system in high temperature air combustion, examination of the basic common technology on the ultimate optimization of the material heat transfer, construction of general-purpose experimental database, setting-up of design standards for general-purpose high-performance industrial furnaces, presentation of examples of the actual trial design based on the design standards and feasibility study of the practical application, preparatory support of the field test project on high-performance industrial furnaces for commercialization/diffusion/spread, etc. Further, how to arrange the developmental results was studied to make the results of the project useful for study of the prompt commercialization. 442 refs., 1444 figs., 311 tabs.

Estimating the fuel moisture content to control the reciprocating grate furnace firing wet woody biomass

International Nuclear Information System (INIS)

Striūgas, N.; Vorotinskienė, L.; Paulauskas, R.; Navakas, R.; Džiugys, A.; Narbutas, L.

2017-01-01

Highlights: • Combustion of biomass with varying moisture content might lead to unstable operation of a furnace. • Method for automatic control of a furnace fired with wet biomass was developed. • Fuel moisture is estimated by cost-effective indirect method for predictive control. • Fuel moisture estimation methods and furnace control algorithm were validated in an industrial boiler. - Abstract: In small countries like Lithuania with a widespread district heating system, 5–10 MW moving grate biomass furnaces equipped with water boilers and condensing economisers are widely used. Such systems are designed for firing biomass fuels; however, varying fuel moisture, mostly in the range from 30% to 60%, complicates the automated operation. Without manual adjustment of the grate motion mode and other parameters, unstable operation or even extinction of the furnace is possible. To ensure stable furnace operation with moist fuel, the indirect method to estimate the fuel moisture content was developed based on the heat balance of the flue gas condensing economiser. The developed method was implemented into the automatic control unit of the furnace to estimate the moisture content in the feedstock and predictively adjust the furnace parameters for optimal fuel combustion. The indirect method based on the economiser heat balance was experimentally validated in a 6 MW grate-fired furnace fuelled by biomass with moisture contents of 37, 46, 50, 54 and 60%. The analysis shows that the estimated and manually measured values of the fuel moisture content do not differ by more than 3%. This deviation indicates that the indirect fuel moisture calculation method is sufficiently precise and the calculated moisture content varies proportionally to changes in the thermal capacity of the economiser. By smoothing the data using sliding weighted averaging, the oscillations of the fuel moisture content were identified.

Soot, organics, and ultrafine ash from air- and oxy-fired coal combustion

Data.gov (United States)

U.S. Environmental Protection Agency — Pulverized bituminous coal was burned in a 10W externally heated entrained flow furnace under air-combustion and three oxy-combustion inlet oxygen conditions (28,...

Silva. EDF two-phase 1D annular model of a CFB boiler furnace

Energy Technology Data Exchange (ETDEWEB)

Montat, D.; Fauquet, Ph. [Electricite de France (EDF), 78 - Chatou (France). Researckh and Development Div.; Lafanechere, L.; Bursi, J.M. [Electricite de France (EDF) (France). Construction Div.

1997-01-01

SILVA computer code is used for the modelling of the thermal-hydraulics and of the combustion of a coal-fired CFBC solid loop. In a first step, only the furnace is considered. The model is based on a 1D annular two phases description of the hydrodynamics. The model is based on particle mass balances and pressure drop calculations. A basic combustion model is incorporated into this model. The coal combustion is divided in two phases, the combustion of volatile matter and the heterogeneous combustion. The model has been developed within LEGO software and can be included into the global model of the solid loop developed by EDF. (author) 26 refs.

Control of the Bed Temperature of a Circulating Fluidized Bed Boiler by using Particle Swarm Optimization

Directory of Open Access Journals (Sweden)

AYGUN, H.

2012-05-01

Full Text Available Circulating fluidized bed boilers are increasingly used in the power generation due to their higher combustion efficiency and lower pollutant emissions. Such boilers require an effective control of the bed temperature, because it influences the boiler combustion efficiency and the rate of harmful emissions. A Particle-Swarm-Optimization-Proportional-Integrative-Derivative (PSO-PID controller for the bed temperature of a circulating fluidized bed boiler is presented. In order to prove the capability of the proposed controller, its performances are compared at different boiler loads with those of a Fuzzy Logic (FL controller. The simulation results demonstrate some advantages of the proposed controller.

Combustion chemistry - activities in the CHEK research programme

Energy Technology Data Exchange (ETDEWEB)

Dam-Johansen, K.; Johnsson, J.E.; Glarborg, P.; Frandsen, F.; Jensen, A.; Oestberg, M. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of Chemical Engineering

1997-10-01

The combustion chemistry in the oxidation of fossil fuels and biofuels determines together with mixing and heat transfer the required size of a furnace, the emission of gaseous pollutants, and the formation of ash and deposits on surfaces. This presentation describes technologies for solid fuels combustion and gives a summary of the fuels, the pollutant chemistry and the inorganic chemistry in combustion processes. Emphasis is put on the work carried out in the CHEC (Combustion and Harmful Emission Control) Research Programme. (orig.)

Development and application of a high-temperature sampling probe for burning chamber conditions of fluidized-bed combustion; Korkean laempoetilan naeytteenottosondin kehittaeminen ja soveltaminen leijukerrospolton tulipesaeolosuhteisiin

Energy Technology Data Exchange (ETDEWEB)

Larjava, K.; Paerkkae, M.; Jormanainen, P.; Roine, J.; Paakkinen, K. [VTT Chemistry, Espoo (Finland); Linna, V. [VTT Energy, Jyvaeskylae (Finland)

1996-12-01

A sampling probe for the burning chamber conditions of fluidized-bed combustion will be developed in this project. The probe will be suitable for sampling vaporous heavy and alkali metals and other condensing compounds (e.g. chlorides) as well combustion gases and alternatively also flue gas particles at high temperatures. The knowledge gained with the probe will help understanding, developing and modeling combustion processes and will thus aid the manufacturers of the boilers. (author)

Calculating analysis of firing different composition artificial coal liquid fuels (ACLF) in the cyclone primary furnace

Energy Technology Data Exchange (ETDEWEB)

Tsepenok, A. [Novosibirsk State Technological Univ. (Russian Federation); Joint Stock company ' ' ZiO-COTES' ' , Novosibirsk (Russian Federation); Ovchinnikov, Yu. [Novosibirsk State Technological Univ. (Russian Federation); Serant, F. [Joint Stock company ' ' ZiO-COTES' ' , Novosibirsk (Russian Federation)

2013-07-01

This chapter describes the preparation technologies, results of computer simulation of combustion processes in a cyclone primary furnace during firing of artificial coal liquid fuels prepared from different coal grades and results of live testing. As a result the values of unburned carbon, NO{sub x} emissions and other concentrations in the outlet section primary furnace were estimated.

FY 1999 Report on research results. Research and development of high-temperature air combustion technology (Attachments); 1999 nendo koon kuki nensho seigyo gijutsu kenkyu kaihatsu seika hokokusho. Shiryoshu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

This project surveys the actual conditions of dioxins emissions discharged from the waste incinerators in commercial service, in order to establish the database for evaluating the effects when the (high-temperature air combustion technology) is applied to waste incinerators. The survey covers 1018 totally continuous incinerators and 724 quasi-continuous incinerators in service in Japan, and the data are analyzed by incinerator types and items for correlating each element with one another, based on The Waste Incinerator Register issued by The Wastes Research Foundation and Dioxins Concentrations in Flue Gases from General Waste Incinerators issued by Health and Welfare Ministry. For 1105 mechanized batch type combustion furnaces and 159 stationary batch type combustion furnaces, only discharged dioxins concentrations are analyzed by incineration capacity. The attachments include (1) report on the survey results of the actual conditions of dioxins emissions, (2) report on the survey results of the actual conditions of dioxins concentrations in flue gases discharged from general waste incinerators, (3) report on the survey results of the actual conditions of NO emissions discharged from sewer sludge incinerators, and (4) and (5) report on the survey results of the actual conditions of NO emissions discharged from fluidized bed type general waste incinerators. (NEDO)

Setting up experimental incineration system for low-level radioactive samples and combustion experiments

International Nuclear Information System (INIS)

Yumoto, Yasuhiro; Hanafusa, Tadashi; Nagamatsu, Tomohiro; Okada, Shigeru

1997-01-01

An incineration system was constructed which were composed of a combustion furnace (AP-150R), a cyclone dust collector, radioisotope trapping and measurement apparatus and a radioisotope storage room built in the first basement of the Radioisotope Center. Low level radioactive samples (LLRS) used for the combustion experiment were composed of combustible material or semi-combustible material containing 500 kBq of 99m TcO 4 or 23.25 kBq of 131 INa. The distribution of radioisotopes both in the inside and outside of combustion furnace were estimated. We measured radioactivity of a smoke duct gas in terminal exit of the exhaust port. In case of combustion of LLRS containing 99m TcO 4 or 131 INa, concentration of radioisotopes at the exhaust port showed less than legal concentration limit of these radioisotopes. In cases of combustion of LLRS containing 99m TcO 4 or 131 INa, decontamination factors of the incineration system were 120 and 1.1, respectively. (author)

A review of NOx formation mechanisms in recovery furnaces

International Nuclear Information System (INIS)

Nichols, K.M.; Thompson, L.M.; Empie, H.J.

1993-01-01

Review of NOx formation studies shows that NO forms in recovery furnaces primarily by two independent mechanisms, thermal and fuel. Thermal NO formation is extremely temperature-sensitive. However, theoretical predictions indicate that recovery furnace temperatures are not high enough to form significant thermal NO. Fuel NO formation is less temperature-sensitive, and is related to fuel nitrogen content. Black liquors are shown to contain 0.05 to 0.24 weight percent fuel nitrogen. Conversion of just 20% of this would yield approximately 25-120 ppm NOx (at 8% 0 2 ) in the flue gas, enough to represent the majority of the total NOx. Data from operating recovery furnaces show NOx emissions ranging from near zero to over 100 ppm at 8% 0 2 . An apparent increase in recovery furnace NOx emissions was observed with increasing solids. This increase is much less than predicted by thermal NO formation theory, indicating that other NO formation/destruction mechanisms, such as fuel NO formation, are important. No data are available to show the relative importance of thermal and fuel NO to total NOx during black liquor combustion

Gas-phase reactions at combustion and gasification

International Nuclear Information System (INIS)

Hupa, M.; Kilpinen, P.; Chowdhury, K.; Brink, A.; Mueller, C.

1995-01-01

Formation and destruction of gaseous nitrogen pollutants at combustion (NO x , N 2 O) and gasification (NH 3 , HCN) are studied based on detailed chemical kinetic modelling and experiments in laboratory reactors. During 1994 the following topics have been studied: (a) nitrogen reactions in pressurized combustion processes (in co-operation with the LIEKKI projects 202 and 204), (b) NO x reduction by staging techniques in CO 2 , rich combustion processes, (c) HCN reactions at pyrolysis, (d) formation of soot precursors in a blast furnace (in co-operation with the SULA project 103) (e) incorporation of better NO x description into furnace models, (in co-operation with the LIEKKI project Y01). NH 3 conversion to N 2 in gasification product gases, (in co-operation with the LIEKKI project 203). In this report, some results of the items (a-c) will be presented. The results of items (d-f) are described in the reports by the co-operation projects. (author)

Lance for fuel and oxygen injection into smelting or refining furnace

Science.gov (United States)

Schlichting, Mark R.

1994-01-01

A furnace 10 for smelting iron ore and/or refining molten iron 20 is equipped with an overhead pneumatic lance 40, through which a center stream of particulate coal 53 is ejected at high velocity into a slag layer 30. An annular stream of nitrogen or argon 51 enshrouds the coal stream. Oxygen 52 is simultaneously ejected in an annular stream encircling the inert gas stream 51. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus 84 to react with carbon monoxide gas rising from slag layer 30, thereby adding still more heat to the furnace.

Combustion chemistry. Activities in the CHEC research programme

Energy Technology Data Exchange (ETDEWEB)